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Sample records for octonary alloys based

  1. SUPERCONDUCTING VANADIUM BASE ALLOY

    DOEpatents

    Cleary, H.J.

    1958-10-21

    A new vanadium-base alloy which possesses remarkable superconducting properties is presented. The alloy consists of approximately one atomic percent of palladium, the balance being vanadium. The alloy is stated to be useful in a cryotron in digital computer circuits.

  2. NICKEL-BASE ALLOY

    DOEpatents

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  3. TUNGSTEN BASE ALLOYS

    DOEpatents

    Schell, D.H.; Sheinberg, H.

    1959-12-15

    A high-density quaternary tungsten-base alloy having high mechanical strength and good machinability composed of about 2 wt.% Ni, 3 wt.% Cu, 5 wt.% Pb, and 90wt.% W is described. This alloy can be formed by the powder metallurgy technique of hot pressing in a graphite die without causing a reaction between charge and the die and without formation of a carbide case on the final compact, thereby enabling re-use of the graphite die. The alloy is formable at hot- pressing temperatures of from about 1200 to about 1350 deg C. In addition, there is little component shrinkage, thereby eliminating the necessity of subsequent extensive surface machining.

  4. High strength forgeable tantalum base alloy

    NASA Technical Reports Server (NTRS)

    Buckman, R. W., Jr.

    1975-01-01

    Increasing tungsten content of tantalum base alloy to 12-15% level will improve high temperature creep properties of existing tantalum base alloys while retaining their excellent fabrication and welding characteristics.

  5. Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

    DOEpatents

    Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

    2016-05-03

    A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

  6. Corrosion of nickel-base alloys

    SciTech Connect

    Scarberry, R.C.

    1985-01-01

    The volume consists of three tutorial lectures and 18 contributed papers. The three tutorial lectures provide state-of-the-art background on the physical metallurgy of nickel-base alloys as it relates to corrosion. Also featured are the mechanisms and applications of these alloys and an insight into the corrosion testing techniques. The three tutorial lecture papers will help acquaint newcomers to this family of alloys with a thorough overview. The contributed papers are categorized into four major topics: general corrosion, stress corrosion cracking, fatigue and localized corrosion. Each topic is key-noted by one invited lecture followed by several contributed papers. The papers in the general corrosion section are wide ranging and cover the aspects of material selection, development of galvanic series in corrosive environments, corrosion resistance characteristics, hydrogen permeation and hydrogen embrittlement of nickel and some nickel-base alloys.

  7. Transient oxidation of multiphase Ni-Cr base alloys

    SciTech Connect

    Baran, G.; Meraner, M.; Farrell, P.

    1988-06-01

    Four commercially available Ni-Cr-based alloys used with porcelain enamels were studied. Major alloying elements were Al, Be, Si, B, Nb, and Mo. All alloys were multiphase. During heat treatments simulating enameling conditions, phase changes occurred in most alloys and were detected using hardness testing, differential thermal analysis (DTA), and microscopy. Oxidation of these alloys at 1000/degrees/C for 10 min produced an oxide layer consisting principally of chromium oxide, but the oxide morphology varied with each alloy depending on the alloy microstructure. Controlling alloy microstructure while keeping the overall composition unchanged may be a means of preventing wrinkled poorly adherent scales from forming.

  8. [Superplastic forming of titanium alloy denture base].

    PubMed

    Okuno, O; Nakano, T; Hamanaka, H; Miura, I; Ito, M; Ai, M; Okada, M

    1989-03-01

    Ti-6Al-4V alloy has both excellent biocompatibility and superior mechanical properties. This Ti-6Al-4V can be deformed greatly and easily at the superplastic temperature of 800 degrees C to 900 degrees C. The superplastic forming of Ti-6Al-4V was made to apply to fabrication of denture base. Almost the same procedure as for dental casting mold was employed in producing the superplastic forming die by the improved phosphate bonded investment. In the pressure vessel of heat resistant alloy, Ti-6Al-4V plate was formed superplastically on the die by argon gas pressure at 850 degrees C. The fit of superplactic forming Ti-6Al-4V denture base was better than that of casting Co-Cr alloy denture bases. The Ti-6Al-4V alloy might react a little with the die. Because micro Vikers hardness of the cross-section did not go up too much near the surfaces. Even just after being formed, the surfaces were much smoother than that of Co-Cr alloy casting. The tensile strength and yield strength of superplastic forming Ti-6Al-4V were higher than those of Co-Cr castings. The elongation was about 10%. These results show that superplastic forming of Ti-6Al-4V would be suitable for a denture base. PMID:2603084

  9. Irradiation creep of vanadium-base alloys

    SciTech Connect

    Tsai, H.; Billone, M.C.; Strain, R.V.; Smith, D.L.; Matsui, H.

    1998-03-01

    A study of irradiation creep in vanadium-base alloys is underway with experiments in the Advanced Test Reactor (ATR) and the High Flux Isotope Reactor (HFIR) in the United States. Test specimens are thin-wall sealed tubes with internal pressure loading. The results from the initial ATR irradiation at low temperature (200--300 C) to a neutron damage level of 4.7 dpa show creep rates ranging from {approx}0 to 1.2 {times} 10{sup {minus}5}/dpa/MPa for a 500-kg heat of V-4Cr-4Ti alloy. These rates were generally lower than reported from a previous experiment in BR-10. Because both the attained neutron damage levels and the creep strains were low in the present study, however, these creep rates should be regarded as only preliminary. Substantially more testing is required before a data base on irradiation creep of vanadium alloys can be developed and used with confidence.

  10. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  11. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  12. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  13. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  14. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  15. Welding and brazing of nickel and nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mortland, J. E.; Evans, R. M.; Monroe, R. E.

    1972-01-01

    The joining of four types of nickel-base materials is described: (1) high-nickel, nonheat-treatable alloys, (2) solid-solution-hardening nickel-base alloys, (3) precipitation-hardening nickel-base alloys, and (4) dispersion-hardening nickel-base alloys. The high-nickel and solid-solution-hardening alloys are widely used in chemical containers and piping. These materials have excellent resistance to corrosion and oxidation, and retain useful strength at elevated temperatures. The precipitation-hardening alloys have good properties at elevated temperature. They are important in many aerospace applications. Dispersion-hardening nickel also is used for elevated-temperature service.

  16. Vanadium-base alloys for fusion reactor applications

    SciTech Connect

    Smith, D.L.; Loomis, B.A.; Diercks, D.R.

    1984-10-01

    Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined.

  17. Progress in ODS Alloys: A Synopsis of a 2010 Workshop on Fe- Based ODS Alloys

    SciTech Connect

    Kad, Bimal; Dryepondt, Sebastien N; Jones, Andy R.; Vito, Cedro III; Tatlock, Gordon J; Pint, Bruce A; Tortorelli, Peter F; Rawls, Patricia A.

    2012-01-01

    In Fall 2010, a workshop on the role and future of Fe-based Oxide Dispersion Strengthened (ODS) alloys gathered together ODS alloy suppliers, potential industrial end-users, and technical experts in relevant areas. Presentations and discussions focused on the current state of development of these alloys, their availability from commercial suppliers, past major evaluations of ODS alloy components in fossil and nuclear energy applications, and the technical and economic issues attendant to commercial use of ODS alloys. Significant progress has been achieved in joining ODS alloys, with creep resistant joints successfully made by inertia welding, friction stir welding and plasma-assisted pulse diffusion bonding, and in improving models for the prediction of lifetime components. New powder and alloy fabrication methods to lower cost or improve endproduct properties were also described. The final open discussion centered on challenges and pathways for further development and large-scale use of ODS alloys.

  18. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  19. Mechanically alloyed Ni-base alloys for heat-resistant applications

    SciTech Connect

    Wilson, R.K.; Fischer, J.J.

    1995-12-31

    INCONEL alloys MA 754 and MA 758 are nickel-base oxide dispersion-strengthened (ODS) alloys made by mechanical alloying (MA). Commercial use of Ma Ni-base alloys to date has been predominantly in aerospace applications of alloy MA 754 as turbine engine vanes. Both alloys are suitable for industrial heat treating components and other heat resistant alloy applications. Field trials and commercial experience in such applications of MA alloys are being gained while high temperature property characterization and new product form development continue. Hot isostatic pressing (HIP) is the standard consolidation method for billets from which large bar and plate are produced for industrial applications of MA. This paper describes production of standard mill shapes from HIP billets, and it presents information on current and potential uses of MA alloys in applications such as: skid rails for use in high temperature walking beam furnaces, heat treating furnace components, components for handling molten glass, and furnace tubes. The paper includes comparison of the properties obtained in alloy MA 754 (20% Cr) and alloy MA 758 (30% Cr).

  20. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  1. Cast Fe-base cylinder/regenerator housing alloy

    NASA Technical Reports Server (NTRS)

    Larson, F.; Kindlimann, L.

    1980-01-01

    The development of an iron-base alloy that can meet the requirements of automotive Stirling engine cylinders and regenerator housings is described. Alloy requirements are as follows: a cast alloy, stress for 5000-hr rupture life of 200 MPa (29 ksi) at 775 C (1427 F), oxidation/corrosion resistance comparable to that of N-155, compatibility with hydrogen, and an alloy cost less than or equal to that of 19-9DL. The preliminary screening and evaluation of ten alloys are described.

  2. Stress corrosion crack tip microstructure in nickel-based alloys

    SciTech Connect

    Shei, S.A.; Yang, W.J.

    1994-04-01

    Stress corrosion cracking behavior of several nickel-base alloys in high temperature caustic environments has been evaluated. The crack tip and fracture surfaces were examined using Auger/ESCA and Analytical Electron Microscopy (AEM) to determine the near crack tip microstructure and microchemistry. Results showed formation of chromium-rich oxides at or near the crack tip and nickel-rich de-alloying layers away from the crack tip. The stress corrosion resistance of different nickel-base alloys in caustic may be explained by the preferential oxidation and dissolution of different alloying elements at the crack tip. Alloy 600 (UNS N06600) shows good general corrosion and intergranular attack resistance in caustic because of its high nickel content. Thermally treated Alloy 690 (UNS N06690) and Alloy 600 provide good stress corrosion cracking resistance because of high chromium contents along grain boundaries. Alloy 625 (UNS N06625) does not show as good stress corrosion cracking resistance as Alloy 690 or Alloy 600 because of its high molybdenum content.

  3. Cast iron-base alloy for cylinder/regenerator housing

    NASA Technical Reports Server (NTRS)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  4. Microstructural Characterization of Co-Based ODS Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Lin; Qu, Xuanhui; He, Xinbo; Din, Rafi-ud; Liu, Hengsan; Qin, Mingli; Zhu, Hongmin

    2012-11-01

    Co-based ODS alloys, strengthened by nanosized oxide dispersion and γ' precipitates, are potential high-temperature structural materials. The characteristics of the mechanically alloyed powder and the microstructural evolution of the Co-based ODS alloys were investigated. The results revealed that mechanical alloying had induced the formation of supersaturated solid solution in immiscible Co-Al-W-based alloys, originating mainly from extensive grain boundary region, high dislocation density, and ample point defect. Chemical compositions of mechanically alloyed Co-Al-W-based ODS alloys easily deviate from the γ/γ' two-phase region, leading to the existence of Al x Co, Co3W, Co7W6, and W phases in addition to the γ and γ' phases. Nonuniform distribution of alloying elements brings about the differences in morphologies and sizes of γ' precipitates. Microstructural formation process is impelled by spinodal decomposition mode, and spinodal decomposition behavior has been accelerated in the fine-grained alloy because of the presence of short-circuited diffusion paths for atomic movement.

  5. Tantalum modified ferritic iron base alloys

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.; Blankenship, C. P. (Inventor)

    1977-01-01

    Strong ferritic alloys of the Fe-CR-Al type containing 0.4% to 2% tantalum were developed. These alloys have improved fabricability without sacrificing high temperature strength and oxidation resistance in the 800 C (1475 F) to 1040 C (1900 F) range.

  6. Surface modification of nickel based alloys for improved oxidation resistance

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.

    2005-02-01

    The present research is aimed at the evaluation of a surface modification treatment to enhance the high temperature stability of nickel-base superalloys. A low Coefficient Thermal Expansion (CTE ~12.5x10-6/°C) alloy based on the composition (in weight %) of Ni-22Mo-12.5Cr was produced by Vacuum Induction Melting and Vacuum Arc Melting and reduced to sheet by conventional thermal-mechanical processing. A surface treatment was devised to enhance the oxidation resistance of the alloys at high temperature. Oxidation tests (in dry and wet air; treated and untreated) were conducted 800°C to evaluate the oxidation resistance of the alloys. The results were compared to the behavior of Haynes 230 (Ni-22Cr) in the treated and untreated conditions. The treatment was not very effective for Haynes 230, as this alloy had similar oxidation behavior in both the treated and untreated conditions. However, the treatment had a significant effect on the behavior of the low CTE alloy. At 800°C, the untreated Ni-12.5Cr alloy was 5 times less oxidation resistant than Haynes 230. However, in the treated condition, the Ni-12.5Cr alloy had comparable oxidation resistance to the Haynes 230 alloy.

  7. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.

    1996-08-01

    Alloys of Cr-Cr{sub 2}Nb with exceptionally high strength at 1200{degrees}C have been developed. However, these compositions suffer from limited ductility and toughness at room temperature. Despite improvements from processing modifications, as-fabricated defects still limit room temperature mechanical behavior. In contrast, an alloy system with only a small mismatch of the coefficients of thermal expansion of the two phases, Cr-Cr{sub 2}Zr, showed good fabricability. However, these alloys are weaker than Cr-Cr{sub 2}Nb compositions at high temperatures and have poor oxidation resistance. Silicide coatings can provide high-temperature oxidation and sulfidation protection of these alloys. Improvements in room temperature mechanical properties of Laves-phase-strengthened alloys will rely on further development based on increasing the ductility of the matrix phase by impurity control and compositional modifications.

  8. Synthesis of aluminum-based scandium-yttrium master alloys

    NASA Astrophysics Data System (ADS)

    Bazhin, V. Yu.; Kosov, Ya. I.; Lobacheva, O. L.; Dzhevaga, N. V.

    2015-07-01

    The preparation technology for an Al-2% Sc-0.5% Y master alloy using aluminum-manganese alloys has been developed and tested. The microstructure of the prepared master alloy is studied and the compositions of intermetallics is determined. The efficient technological parameters of the synthesis are determined. It is shown that varying the compositions of starting reagents and alloying additions and optimizing the process conditions (temperature, mixing, etc.) allow us to forecast the manufacturing and operating characteristics of aluminum-based master alloys. Joint additions of scandium and yttrium oxides to a charge favor a substantial decrease in the grain size of the formed intermetallics; this effect appears to the utmost in the case of microallying with yttrium up to 0.5 wt %.

  9. Permeation characteristics of some iron and nickel based alloys

    SciTech Connect

    Mitchell, D.J.; Edge, E.M.

    1985-06-15

    The permeation characteristics of deuterium in several iron and nickel based alloys were measured by the gas phase breakthrough technique in the temperature range 100 to 500 /sup 0/C with applied pressures ranging from 10 Pa to 100 kPa. The restriction of the gas flux imposed by surface oxides was modeled in order to evaluate the effects of surface oxide retardation of the gas flux on the effective values of the deuterium permeabilities and diffusivities in the alloys. The most permeable alloys were 430 and 431 stainless steels. The next most permeable alloy was Monel K-500, which exceeded the permeability of pure Ni by more than a factor of five at room temperature. The alloys with permeabilities less than pure Ni were, in order of decreasing permeability: the Inconels 625, 718, and 750, the Fe-Ni-Co glass-sealing alloys Kovar and Ceramvar, and the 300-series stainless steels. Deuterium trapping within the alloys appeared to influence the values of bulk diffusivities, which were not correlated with either the permeabilities or the chemical compositions of the alloys.

  10. Nitrogen-atomized, nickel-based, corrosion-resistant alloys

    NASA Astrophysics Data System (ADS)

    Rizzo, Frank J.

    1996-04-01

    Nitrogen gas atomization has been used for many years to produce iron-based powder-metal materials such as stainless and tool steels. However, it is more typical to use argon atomization with nickel-based alloys because it avoids the formation of nitrides that, in some cases, can be detrimental to the mechanical properties of these materials. In this article, two nickel-based materials— alloy 625 and alloy 690—normally used for applications where corrosion resistance is of primary importance were evaluated in their nitrogen-atomized powder metal form. Nitrogen atomization uncovered attributes of these nickel alloys that are not present in their conventionally produced counterparts or in argon-atomized versions of the same compositions.

  11. Exploratory Investigation of Advanced-Temperature Nickel-Base Alloys

    NASA Technical Reports Server (NTRS)

    Freche, John C.; Waters, William J.

    1959-01-01

    An investigation was conducted to provide an advanced-temperature nickel-base alloy with properties suitable for aircraft turbine blades as well as for possible space vehicle applications. An entire series of alloys that do not require vacuum melting techniques and that generally provide good stress-rupture and impact properties was evolved. The basic-alloy composition of 79 percent nickel, 8 percent molybdenum, 6 percent chromium, 6 percent aluminum, and 1 percent zirconium was modified by a series of element additions such as carbon, titanium, and boron, with the nickel content adjusted to account for the additives. Stress-rupture, impact, and swage tests were made with all the alloys. The strongest composition (basic alloy plus 1.5 percent titanium plus 0.125 percent carbon) displayed 384- and 574-hour stress-rupture lives at 1800 F and 15,000 psi in the as-cast and homogenized conditions, respectively. All the alloys investigated demonstrated good impact resistance. Several could not be broken in a low-capacity Izod impact tester and, on this basis, all compared favorably with several high-strength high-temperature alloys. Swaging cracks were encountered with all the alloys. In several cases, however, these cracks were slight and could be detected only by zyglo examination. Some of these compositions may become amenable to hot working on further development. On the basis of the properties indicated, it appears that several of the alloys evolved, particularly the 1.5 percent titanium plus 0.125 percent carbon basic-alloy modification, could be used for advanced- temperature turbine blades, as well as for possible space vehicle applications.

  12. Surface segregations in platinum-based alloy nanoparticles

    NASA Astrophysics Data System (ADS)

    Yamakawa, Shunsuke; Asahi, Ryoji; Koyama, Toshiyuki

    2014-04-01

    A phase-field model that describes the radial distributions of the ordered-disordered phase and surface segregation in a single-alloy nanoparticle is introduced to clarify the overall behavior of surface segregation of various Pt-based alloy nanoparticles. One of the obstacles to apply a platinum-transition metal alloy as a cathode electro-catalyst of a polymer electrolyte fuel cell is the need to ensure the retention of the designed surface composition in an alloy nanoparticle against the alloy combinations, a particle size, and heat treatment. From the results of calculations for CrPt, FePt, CoPt, NiPt, CuPt, PdPt, IrPt, and AuPt binary nanoparticles with diameters below 10 nm at 973.15 K, the compositional variation within a single particle was found to depend on the balance between the atomic interaction within particles and the surface free energy. In addition, the obtained specific steady-state composition of the surface varied significantly with alloy combination and particle diameter. Based on the general tendencies of a binary system to exhibit segregation, attempts to control the amount of platinum segregation on the surface using a ternary-alloy system were examined.

  13. Permeability of hydrogen isotopes through nickel-based alloys

    SciTech Connect

    Edge, E.M.; Mitchell, D.J.

    1983-04-01

    Permeabilities and diffusivities of deuterium in several nickel-based alloys were measured in this investigation. Measurements were made by the gas-phase breakthrough technique in the temperature range 200 to 450/sup 0/C with applied pressures ranging from 1 to 100 kPa. The results were extrapolated to predict the permeabilities (K) of the alloys at room temperature. The alloy with the smallest deuterium permeability is Carpenter 49, for which K = 4.3 x 10/sup -18/ mol s/sup -1/ m/sup -1/ Pa/sup -//sup 1/2/ at 22/sup 0/C. The permeability of deuterium in Kovar or Ceramvar is about 80% greater than that for Carpenter 49. Premeabilities of Inconel 625, Inconel 718, Inconel 750 and Monel K-500 are all equal to about 5 x 10/sup -17/ mol m/sup -1/ s/sup -1/ Pa/sup -//sup 1/2/ at 22/sup 0/C. The validity (from a statistical standpoint) of the extrapolation of the permeabilities to room temperature is considered in detail. Published permeabilities of stainless steels and nickel-iron alloys are also reviewed. The greatest differences in permeabilities among the nickel-based alloys appear to be associated with the tendency for some alloys to form protective oxide layers. Permeabilities of deuterium through laminates containing copper are smaller than for any of the iron-nickel alloys.

  14. Microstructures and oxidation behavior of some Molybdenum based alloys

    SciTech Connect

    Ray, Pratik Kumar

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  15. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGESBeta

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  16. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  17. METHOD FOR ANNEALING AND ROLLING ZIRCONIUM-BASE ALLOYS

    DOEpatents

    Picklesimer, M.L.

    1959-07-14

    A fabrication procedure is presented for alpha-stabilized zirconium-base alloys, and in particular Zircaloy-2. The alloy is initially worked at a temperature outside the alpha-plus-beta range (810 to 970 deg ), held at a temperature above 970 deg C for 30 minutes and cooled rapidly. The alloy is then cold-worked to reduce the size at least 20% and annealed at a temperature from 700 to 810 deg C. This procedure serves both to prevent the formation of stringers and to provide a randomly oriented crystal structure.

  18. Directionally solidified iron-base eutectic alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    Pseudobinary eutectic alloys with nominal compositions of Fe-25Ta-22Ni-10Cr and Fe-15.5Nb-14.5Ni-6.0Cr were directionally solidified at 0.5 centimeter per hour. Their microstructure consisted of the fcc, iron solid-solution, matrix phase reinforced by about 41-volume-percent, hcp, faceted Fe2Ta fibers and 41-volume-percent, hcp, Fe2Nb lamellae for the tantalum- and niobium-containing alloys, respectively. The microstructural stability under thermal cycling and the temperature dependence of tensile properties were investigated. These alloys showed low elevated-temperature strength and were not considered suitable for application in aircraft-gas-turbine blades although they may have applicability as vane materials.

  19. Fe-based long range ordered alloys

    DOEpatents

    Liu, C.T.

    Malleable long range ordered alloys with high critical ordering temperatures exist in the V(Co,Fe)/sub 3/ and V(Co,Fe,Ni)/sub 3/ system. The composition comprising by weight 22 to 23% V, 35 to 50% Fe, 0 to 22% Co and 19 to 40% Ni with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys having compositions comprising by weight 22 to 23% V, 35 to 45% Fe, 0 to 10% Co, 25 to 35% Ni; 22 to 23% V, 28 to 33% Ni and the remainder Fe; and 22 to 23% V, 19 to 22% Co and the remainder Fe. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure.

  20. Fe-based long range ordered alloys

    DOEpatents

    Liu, Chain T; Inouye, Henry; Schaffhauser, Anthony C.

    1980-01-01

    Malleable long range ordered alloys having high critical ordering temperatures exist in the V(Co,Fe).sub.3 and V(Co,Fe,Ni).sub.3 system having the composition comprising by weight 22-23% V, 35-50% Fe, 0-22% Co and 19-40% Ni with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys having compositions comprising by weight 22-23% V, 35-45% Fe, 0-10% Co, 25-35% Ni; 22-23% V, 28-33% Ni and the remainder Fe; and 22-23% V, 19-22% Ni, 19-22% Co and the remainder Fe. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure.

  1. Amorphous phase formation in mechanically alloyed iron-based systems

    NASA Astrophysics Data System (ADS)

    Sharma, Satyajeet

    Bulk metallic glasses have interesting combination of physical, chemical, mechanical, and magnetic properties which make them attractive for a variety of applications. Consequently there has been a lot of interest in understanding the structure and properties of these materials. More varied applications can be sought if one understands the reasons for glass formation and the methods to control them. The glass-forming ability (GFA) of alloys can be substantially increased by a proper selection of alloying elements and the chemical composition of the alloy. High GFA will enable in obtaining large section thickness of amorphous alloys. Ability to produce glassy alloys in larger section thicknesses enables exploitation of these advanced materials for a variety of different applications. The technique of mechanical alloying (MA) is a powerful non-equilibrium processing technique and is known to produce glassy (or amorphous) alloys in several alloy systems. Metallic amorphous alloys have been produced by MA starting from either blended elemental metal powders or pre-alloyed powders. Subsequently, these amorphous alloy powders could be consolidated to full density in the temperature range between the glass transition and crystallization temperatures, where the amorphous phase has a very low viscosity. This Dissertation focuses on identifying the various Fe-based multicomponent alloy systems that can be amorphized using the MA technique, studying the GFA of alloys with emphasis on improving it, and also on analyzing the effect of extended milling time on the constitution of the amorphous alloy powder produced at earlier times. The Dissertation contains seven chapters, where the lead chapter deals with the background, history and introduction to bulk metallic glasses. The following four chapters are the published/to be published work, where the criterion for predicting glass formation, effect of Niobium addition on glass-forming ability (GFA), lattice contraction on

  2. Fabrication of tungsten wire reinforced nickel-base alloy composites

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Toth, I. J.

    1974-01-01

    Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

  3. The metallography of a nickel base casting alloy.

    PubMed

    Lewis, A J

    1975-10-01

    Three groups of tensile test pieces were produced using a nickel base partial denture casting alloy and employing induction fusion in each case. The first group was produced fro new metal, the second from metal which had been recast four times, and the third from new overheated metal. Samples of alloy were cut from each group, and together with a piece from an original ingot, were mounted, polished, etched, and examined under a metallurgical microscope. PMID:1108851

  4. Salt Fog Testing Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, Raul B.; Aprigliano, Louis F.; Day, S. Daniel; Farmer, Joseph C.

    2007-07-01

    Iron-based amorphous alloys are hard and highly corrosion resistant, which make them desirable for salt water and other applications. These alloys can be produced as powder and can be deposited as coatings on any surface that needs to be protected from the environment. It was of interest to examine the behavior of these amorphous alloys in the standard salt-fog testing ASTM B 117. Three different amorphous coating compositions were deposited on 316L SS coupons and exposed for many cycles of the salt fog test. Other common engineering alloys such as 1018 carbon steel, 316L SS and Hastelloy C-22 were also tested together with the amorphous coatings. Results show that amorphous coatings are resistant to rusting in salt fog. Partial devitrification may be responsible for isolated rust spots in one of the coatings. (authors)

  5. Metallurgical characterization of experimental Ag-based soldering alloys

    PubMed Central

    Ntasi, Argyro; Al Jabbari, Youssef S.; Silikas, Nick; Al Taweel, Sara M.; Zinelis, Spiros

    2014-01-01

    Aim To characterize microstructure, hardness and thermal properties of experimental Ag-based soldering alloys for dental applications. Materials and methods Ag12Ga (AgGa) and Ag10Ga5Sn (AgGaSn) were fabricated by induction melting. Six samples were prepared for each alloy and microstructure, hardness and their melting range were determined by, scanning electron microscopy, energy dispersive X-ray (EDX) microanalysis, X-ray diffraction (XRD), Vickers hardness testing and differential scanning calorimetry (DSC). Results Both alloys demonstrated a gross dendritic microstructure while according to XRD results both materials consisted predominately of a Ag-rich face centered cubic phase The hardness of AgGa (61 ± 2) was statistically lower than that of AgGaSn (84 ± 2) while the alloys tested showed similar melting range of 627–762 °C for AgGa and 631–756 °C for AgGaSn. Conclusion The experimental alloys tested demonstrated similar microstructures and melting ranges. Ga and Sn might be used as alternative to Cu and Zn to modify the selected properties of Ag based soldering alloys. PMID:25382945

  6. Iron and iron-based alloys for temporary cardiovascular applications.

    PubMed

    Francis, A; Yang, Y; Virtanen, S; Boccaccini, A R

    2015-03-01

    In the last decade, biodegradable metals have emerged as a topic of interest for particular biomedical applications which require high strength to bulk ratio, including for cardiovascular stents. The advantages of biodegradable materials are related to the reduction of long term risks associated with the presence of permanent metal implants, e.g. chronic inflammation and in-stent restenosis. From a structural point of view, the analysis of the literature reveals that iron-based alloys used as temporary biodegradable stents have several advantages over Mg-based alloys in terms of ductility and strength. Efforts on the modification and tunability of iron-based alloys design and compositions have been mainly focused on controlling the degradation rate while retaining the mechanical integrity within a reasonable period. The early pre-clinical results of many iron-based alloys seem promising for future implants developments. This review discusses the available literature focusing mainly on: (i) Fe and Fe-based alloys design and fabrication techniques; (ii) in vitro and in vivo performance; (iii) cytotoxicity and cell viability tests. PMID:25716025

  7. The resistance of selected high strength alloys to embrittlement by a hydrogen environment. [iron and cobalt base alloys

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.

    1974-01-01

    Selected high strength iron base and cobalt base alloys were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature. These alloys were strengthened initially by cold working which produced strain induced martensite and fcc mechanical twins in an fcc matrix. Heat treatment of the cobalt base alloy after cold working produced carbide precipitates with retention of an hcp epsilon phase which increased the yield strength level. High strength alloys can be produced which have some resistance to degradation of mechanical properties by a hydrogen environment under certain conditions.

  8. Durable pd-based alloy and hydrogen generation membrane thereof

    DOEpatents

    Benn, Raymond C.; Opalka, Susanne M.; Vanderspurt, Thomas Henry

    2010-02-02

    A durable Pd-based alloy is used for a H.sub.2-selective membrane in a hydrogen generator, as in the fuel processor of a fuel cell plant. The Pd-based alloy includes Cu as a binary element, and further includes "X", where "X" comprises at least one metal from group "M" that is BCC and acts to stabilize the .beta. BCC phase for stability during operating temperatures. The metal from group "M" is selected from the group consisting of Fe, Cr, Nb, Ta, V, Mo, and W, with Nb and Ta being most preferred. "X" may further comprise at least one metal from a group "N" that is non-BCC, preferably FCC, that enhances other properties of the membrane, such as ductility. The metal from group "N" is selected from the group consisting of Ag, Au, Re, Ru, Rh, Y, Ce, Ni, Ir, Pt, Co, La and In. The at. % of Pd in the binary Pd--Cu alloy ranges from about 35 at. % to about 55 at. %, and the at. % of "X" in the higher order alloy, based on said binary alloy, is in the range of about 1 at. % to about 15 at. %. The metals are selected according to a novel process.

  9. The effect of aluminium on the metallography of a nickel base removable partial denture casting alloy.

    PubMed

    Lewis, A J

    1978-12-01

    Three special nickel-chromium alloys were prepared in which the aluminum levels were adjusted both above and below that of a commercial nickel base dental casting alloy. Tensile and metallographic evaluation of representative samples of the alloys were made and the changes in the properties of the alloys are reported. PMID:285671

  10. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  11. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.; Easton, D.S.; Heatherly, L.

    1996-06-01

    The objective of this work is to develop a new generation of structural materials based on intermetallic alloys for use at high temperatures in advanced fossil energy conversion systems. Target applications of such ultrahigh strength alloys include hot components (for example, air heat exchangers) in advanced energy conversion systems and heat engines. However, these materials may also find use as wear-resistant parts in coal handling systems (for example, nozzles), drill bits for oil/gas wells, and valve guides in diesel engines. One potential class of such alloys is that based on Cr-Cr{sub 2}Nb alloys. The intermetallic phase, Cr{sub 2}Nb, with a complex cubic structure (C-15) has been selected for initial development because of its high melting point (1770{degrees}C), relatively low material density (7.7 g/cm{sup 2}), and excellent high-temperature strength (at 1000 to 1250{degrees}C). This intermetallic phase, like many other Laves phases, has a wide range of compositional homogeneity suggesting the possibility of improving its mechanical and metallurgical properties by alloying additions.

  12. Physical and welding metallurgy of Gd-enriched austenitic alloys for spent nuclear fuel applications. Part II, nickel base alloys.

    SciTech Connect

    Mizia, Ronald E.; Michael, Joseph Richard; Williams, David Brian; Dupont, John Neuman; Robino, Charles Victor

    2004-06-01

    The physical and welding a metallurgy of gadolinium- (Gd-) enriched Ni-based alloys has been examined using a combination of differential thermal analysis, hot ductility testing. Varestraint testing, and various microstructural characterization techniques. Three different matrix compositions were chosen that were similar to commercial Ni-Cr-Mo base alloys (UNS N06455, N06022, and N06059). A ternary Ni-Cr-Gd alloy was also examined. The Gd level of each alloy was {approx}2 wt-%. All the alloys initiated solidification by formation of primary austenite and terminated solidification by a Liquid {gamma} + Ni{sub 5}Gd eutectic-type reaction at {approx}1270 C. The solidification temperature ranges of the alloys varied from {approx}100 to 130 C (depending on alloy composition). This is a substantial reduction compared to the solidification temperature range to Gd-enriched stainless steels (360 to 400 C) that terminate solidification by a peritectic reaction at {approx}1060 C. The higher-temperature eutectic reaction that occurs in the Ni-based alloys is accompanied by significant improvements in hot ductility and solidification cracking resistance. The results of this research demonstrate that Gd-enriched Ni-based alloys are excellent candidate materials for nuclear criticality control in spent nuclear fuel storage applications that require production and fabrication of large amounts of material through conventional ingot metallurgy and fusion welding techniques.

  13. Preparation of a novel Ni/Co-based alloy gradient coating on surface of the crystallizer copper alloy by laser

    NASA Astrophysics Data System (ADS)

    Chen, Suiyuan; Liang, Jing; Liu, Changsheng; Sun, Kai; Mazumder, Jyoti

    2011-12-01

    A high wear-resistant gradient coating made of Ni/Co-based alloys on the surface of a Cu alloy substrate was synthesized using a YAG laser induced in situ reaction method. The coating consists of three layers: the first is a Ni-based alloy layer, the second and third are Co-based alloy layers. The microhardness increases gradually from 98 HV in the Cu alloy substrate to the highest level of 876 HV in the third layer. The main phase of the Co-based alloy layer is CoCr2(Ni,O)4, coexisting with the Fe13Mo2B5, Cr(Co(Mo, and FeCr0.29Ni0.16C0.06 phases. Wear tests indicate that the gradient coating has good bond strength and wear properties with a wear coefficient of 0.31 (0.50 for the Cu alloy substrate). Also, the wear loss of the coating is only 0.01 g after it has been abraded for 60 min, which is only one fifth of that of the Cu alloy of the crystallizer. Wear tests of the gradient coating reveal good adhesive friction and wear properties when sliding against steel under dry conditions. This novel technique may have good application to make an advanced coating on the surface of the Cu alloy crystallizer in a continuous casting process.

  14. Wear response of a Zn-base alloy in the presence of SiC particle reinforcement: A comparative study with a copper-base alloy

    SciTech Connect

    Prasad, B.K.; Das, S.; Modi, O.P.; Jha, A.K.; Dasgupta, R.; Yegneswaran, A.H.

    1999-12-01

    An attempt has been made in this study to examine the effects produced by the reinforcement of (10 wt%) SiC particles on the sliding wear behavior of a Zn-base alloy. The matrix alloy was also subjected to identical test conditions to assess the influence of the SiC dispersoid phase. The wear characteristics of the (Zn-base alloy) composite and the matrix alloy were also compared with those of a Cu-base alloy (i.e., an aluminum bronze) in order to understand the scope of exploiting the Zn-base alloy matrix/composite as a substitute material for the latter (Cu-base) alloy. It has been observed that low frictional heat generated at the lower sliding speed (0.42 m/s) enabled the Zn-base (matrix) alloy to perform better than the composite material, while the Cu-base alloy showed intermediate wear resistance. On the contrary, the trend changed at a higher sliding speed (4.62 m/s) when high frictional heating caused the wear behavior of the Cu-base alloy to be superior to that of the Zn-base (matrix) alloy. The composite in this case performed better than the matrix alloy. The wear behavior of the specimens has been explained in terms of factors like microcracking tendency and thermal stability introduced by the SiC dispersoid phase and lubricating, load bearing, and low melting characteristics of microconstituents like {alpha} and {eta} in the (Zn-base) alloy system and the thermal stability of the Cu-base alloy. It seems that the predominance of one set of parameters over the other actually controls the overall performance of a material. Once again, it is the test conditions that ultimately allow a particular set of factors to govern the other and influence the response of the specimens accordingly. The observed wear behavior of the samples has been substantiated further with their wear surface characteristics.

  15. The effect of selected alloying element additions on properties of Mg-based alloy as bioimplants: A literature review

    NASA Astrophysics Data System (ADS)

    Zhang, Li-Nan; Hou, Zeng-Tao; Ye, Xin; Xu, Zhao-Bin; Bai, Xue-Ling; Shang, Peng

    2013-09-01

    This review investigates the current application limitations of Mg and Mg alloys. The key issues hindering the application of biodegradable Mg alloys as implants are their fast degradation rate and biological consideration. We have discussed the effect of some selected alloying element additions on the properties of the Mg-based alloy, especially the nutrient elements in human (Zn, Mn, Ca, Sr). Different grain sizes, phase constituents and distributions consequently influence the mechanical properties of the Mg alloys. Solution strengthening and precipitation strengthening are enhanced by the addition of alloying elements, generally improving the mechanical properties. Besides, the hot working process can also improve the mechanical properties. Combination of different processing steps is suggested to be adopted in the fabrication of Mg-based alloys. Corrosion properties of these Mg-based alloys have been measured in vitro and in vivo. The degradation mechanism is also discussed in terms of corrosion types, rates, byproducts and response of the surrounding tissues. Moreover, the clinical response and requirements of degradable implants are presented, especially for the nutrient elements (Ca, Mn, Zn, Sr). This review provides information related to different Mg alloying elements and presents the promising candidates for an ideal implant.

  16. Bulk amorphous steels based on Fe alloys

    DOEpatents

    Lu, ZhaoPing; Liu, Chain T.

    2006-05-30

    A bulk amorphous alloy has the approximate composition: Fe.sub.(100-a-b-c-d-e)Y.sub.aMn.sub.bT.sub.cM.sub.dX.sub.e wherein: T includes at least one of the group consisting of: Ni, Cu, Cr and Co; M includes at least one of the group consisting of W, Mo, Nb, Ta, Al and Ti; X includes at least one of the group consisting of Co, Ni and Cr; a is an atomic percentage, and a<5; b is an atomic percentage, and b.ltoreq.25; c is an atomic percentage, and c.ltoreq.25; d is an atomic percentage, and d.ltoreq.25; and e is an atomic percentage, and 5.ltoreq.e.ltoreq.30.

  17. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  18. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  19. Hot corrosion of S-57, 1 cobalt-base alloy

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.

    1977-01-01

    A cobalt base alloy, S-57, was hot corrosion tested in Mach 0.3 burner rig combustion gases at maximum alloy temperatures of 900 and 1000 C. Various salt concentrations were injected into the burner: 0.5, 2, 5, and 10 ppm synthetic sea salt and 4 ppm sodium sulfate (Na2SO4). S-57 underwent accelerated corrosion only under the most severe test conditions, for example, 4 ppm Na2SO4 at 900 C. The process of the accelerated corrosion was primarily sulfidation.

  20. Nickel base alloy. [for gas turbine engine stator vanes

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J. (Inventor)

    1977-01-01

    A nickel base superalloy for use at temperatures of 2000 F (1095 C) to 2200 F (1205 C) was developed for use as stator vane material in advanced gas turbine engines. The alloy has a nominal composition in weight percent of 16 tungsten, 7 aluminum, 1 molybdenum, 2 columbium, 0.3 zirconium, 0.2 carbon and the balance nickel.

  1. Enhanced Corrosion Resistance of Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Day, S D; Lian, T; Aprigliano, L F; Hailey, P D; Farmer, J C

    2007-02-18

    Iron-based amorphous alloys possess enhanced hardness and are highly resistant to corrosion, which make them desirable for wear applications in corrosive environments. It was of interest to examine the behavior of amorphous alloys during anodic polarization in concentrated salt solutions and in the salt-fog testing. Results from the testing of one amorphous material (SAM2X5) both in ribbon form and as an applied coating are reported here. Cyclic polarization tests were performed on SAM2X5 ribbon as well as on other nuclear engineering materials. SAM2X5 showed the highest resistance to localized corrosion in 5 M CaCl{sub 2} solution at 105 C. Salt fog tests of 316L SS and Alloy 22 coupons coated with amorphous SAM2X5 powder showed resistance to rusting. Partial devitrification may be responsible for isolated pinpoint rust spots in some coatings.

  2. Improved Mg-based alloys for hydrogen storage

    SciTech Connect

    Sapru, K.; Ming, L.; Stetson, N.T.; Evans, J.

    1998-08-01

    The overall objective of this on-going work is to develop low temperature alloys capable of reversibly storing at least 3 wt.% hydrogen, allowing greater than for 2 wt.% at the system level which is required by most applications. Surface modification of Mg can be used to improve its H-sorption kinetics. The authors show here that the same Mg-transition metal-based multi-component alloy when prepared by melt-spinning results in a more homogeneous materials with a higher plateau pressure as compared to preparing the material by mechanical grinding. They have also shown that mechanically alloyed Mg{sub 50}Al{sub 45}Zn{sub 5} results in a sample having a higher plateau pressure.

  3. Octonary resistance states in La0.7Sr0.3MnO3/BaTiO3/La0.7Sr0.3MnO3 multiferroic tunnel junctions

    DOE PAGESBeta

    Yue -Wei Yin; Tao, Jing; Huang, Wei -Chuan; Liu, Yu -Kuai; Yang, Sheng -Wei; Dong, Si -Ning; Zhu, Yi -Mei; Li, Qi; Li, Xiao -Guang

    2015-10-06

    General drawbacks of current electronic/spintronic devices are high power consumption and low density storage. A multiferroic tunnel junction (MFTJ), employing a ferroelectric barrier layer sandwiched between two ferromagnetic layers, presents four resistance states in a single device and therefore provides an alternative way to achieve high density memories. Here, an MFTJ device with eight nonvolatile resistance states by further integrating the design of noncollinear magnetization alignments between the ferromagnetic layers is demonstrated. Through the angle-resolved tunneling magnetoresistance investigations on La0.7Sr0.3MnO3/BaTiO3/La0.7Sr0.3MnO3 junctions, it is found that, besides collinear parallel/antiparallel magnetic configurations, the MFTJ shows at least two other stable noncollinear (45°more » and 90°) magnetic configurations. As a result, combining the tunneling electroresistance effect caused by the ferroelectricity reversal of the BaTiO3 barrier, an octonary memory device is obtained, representing potential applications in high density nonvolatile storage in the future.« less

  4. Phonon Dispersion in Equiatomic Li-Based Binary Alloys

    NASA Astrophysics Data System (ADS)

    Aditya, Vora M.

    2008-02-01

    The computations of the phonon dispersion curves (PDC) of four equiatomic Li-based binary alloys, namely Li0.5Na0.5, Li0.5K0.5, Li0.5Rb0.5 and Li0.5Cs0.5, to second order in the local model potential is discussed in terms of the real-space sum of Born von Karman central force constants. Instead of the concentration average of the force constants of metallic Li, Na, K, Rb and Cs, the pseudo-alloy atom (PAA) is adopted to compute directly the force constants of four equiatomic Li-based binary alloys. The exchange and correlation functions due to Hartree (H) and Ichimaru-Utsumi (IU) are used to investigate the influence of screening effects. The phonon frequencies of four equiatomic Li-based binary alloys in the longitudinal branch are more sensitive to the exchange and correlation effects in comparison with the transverse branches. However, the frequencies in the longitudinal branch are suppressed due to IU-screening function than the frequencies due to static H-screening function.

  5. Design principle of actuators based on ferromagnetic shape memory alloy

    NASA Astrophysics Data System (ADS)

    Liang, Yuanchang

    2002-09-01

    Recently, attention has been paid to shape memory alloys with ferromagnetic properties, called ferromagnetic shape memory alloys (FSMAs). This is because the alloys show large and recoverable deformation, i.e. superelasticity and shape memory effect, due to the martensitic transformation. Moreover, the transformation is possibly controlled by an applied magnetic field and the response can be fast. Therefore, FSMAs have been considered as a strong candidate for the fast responsive actuator material. In the present study, NiMnGa and Fe-Pd FSMAs are mainly used. NiMnGa alloys exhibit good shape memory effect with ferromagnetic properties. However, both experimental and analytical results show the magnetic field effect (up to 8 x 105A/m) on the phase transformation of NiMnGa is very small. No martensite structure change can be detected by applying a magnetic field, while the force induced by magnetic field gradient can easily be obtained on the alloys. This force easily induces the martensitic transformation (i.e. decrease of Young's modulus) which leads to large deformation. This process is called "hybrid mechanism" in the present study. The main disadvantage NiMnGa is its brittleness, hence, it is not suitable to be used as an actuator material. On the other hand, shape memory effect and superelasticity of polycrystalline Fe-Pd alloys have been confirmed. The martensite plate has been found consisting of very fine structures. The Young's modulus of the Fe-Pd alloys depends on temperature and has a rapid decline around the transformation temperature. Furthermore, a three dimensional (stress-temperature-magnetic field) phase diagram is constructed to clarify the possible driving mechanisms. Although the results of the present study show that the direct magnetic field effect on the phase transformation and martensite variant change is also very small, the "hybrid mechanism" is still very significant due to the large magnetization of the alloys. A model of stress

  6. Electrochemical hydrogen storage alloys and batteries fabricated from Mg containing base alloys

    DOEpatents

    Ovshinsky, Stanford R.; Fetcenko, Michael A.

    1996-01-01

    An electrochemical hydrogen storage material comprising: (Base Alloy).sub.a M.sub.b where, Base Alloy is an alloy of Mg and Ni in a ratio of from about 1:2 to about 2:1, preferably 1:1; M represents at least one modifier element chosen from the group consisting of Co, Mn, Al, Fe, Cu, Mo, W, Cr, V, Ti, Zr, Sn, Th, Si, Zn, Li, Cd, Na, Pb, La, Mm, and Ca; b is greater than 0.5, preferably 2.5, atomic percent and less than 30 atomic percent; and a+b=100 atomic percent. Preferably, the at least one modifier is chosen from the group consisting of Co, Mn, Al, Fe, and Cu and the total mass of the at least one modifier element is less than 25 atomic percent of the final composition. Most preferably, the total mass of said at least one modifier element is less than 20 atomic percent of the final composition.

  7. Zirconium-based alloys, nuclear fuel rods and nuclear reactors including such alloys, and related methods

    DOEpatents

    Mariani, Robert Dominick

    2014-09-09

    Zirconium-based metal alloy compositions comprise zirconium, a first additive in which the permeability of hydrogen decreases with increasing temperatures at least over a temperature range extending from 350.degree. C. to 750.degree. C., and a second additive having a solubility in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. At least one of a solubility of the first additive in the second additive over the temperature range extending from 350.degree. C. to 750.degree. C. and a solubility of the second additive in the first additive over the temperature range extending from 350.degree. C. to 750.degree. C. is higher than the solubility of the second additive in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. Nuclear fuel rods include a cladding material comprising such metal alloy compositions, and nuclear reactors include such fuel rods. Methods are used to fabricate such zirconium-based metal alloy compositions.

  8. Analysis of thermoelectric properties of high-temperature complex alloys of nickel-base, iron-base and cobalt-base groups

    NASA Technical Reports Server (NTRS)

    Holanda, R.

    1984-01-01

    The thermoelectric properties alloys of the nickel-base, iron-base, and cobalt-base groups containing from 1% to 25% 106 chromium were compared and correlated with the following material characteristics: atomic percent of the principle alloy constituent; ratio of concentration of two constituents; alloy physical property (electrical resistivity); alloy phase structure (percent precipitate or percent hardener content); alloy electronic structure (electron concentration). For solid-solution-type alloys the most consistent correlation was obtained with electron concentration, for precipitation-hardenable alloys of the nickel-base superalloy group, the thermoelectric potential correlated with hardener content in the alloy structure. For solid-solution-type alloys, no problems were found with thermoelectric stability to 1000; for precipitation-hardenable alloys, thermoelectric stability was dependent on phase stability. The effects of the compositional range of alloy constituents on temperature measurement uncertainty are discussed.

  9. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  10. Elevated temperature tribology of cobalt and tantalum-based alloys

    DOE PAGESBeta

    Scharf, T. W.; Prasad, S. V.; Kotula, P. G.; Michael, J. R.; Robino, C. V.

    2014-12-31

    This paper describes the friction and wear behavior of a Co–Cr alloy sliding on a Ta–W alloy. Measurements were performed in a pin-on-flat configuration with a hemispherically tipped Co-base alloy pin sliding on a Ta–W alloy flat from ambient to 430°C. Focused ion beam-scanning electron microscopy (FIB-SEM) and cross-sectional transmission electron microscopy (TEM) were used to identify the friction-induced changes to the chemistry and crystal structure in the subsurface regions of wear tracks. During sliding contact, transfer of material varied as a function of the test temperature, either from pin-to-flat, flat-to-pin, or both, resulting in either wear loss and/or volumemore » gain. Friction coefficients (μ) and wear rates also varied as a function of test temperature. The lowest friction coefficient (μ=0.25) and wear rate (1×10–4 mm3/N•m) were observed at 430°C in argon atmosphere. This was attributed to the formation of a Co-base metal oxide layer (glaze), predominantly (Co, Cr)O with Rocksalt crystal structure, on the pin surface. Part of this oxide film transferred to the wear track on Ta–W, providing a self-mated oxide-on-oxide contact. Once the oxide glaze is formed, it is able to provide friction reduction for the entire temperature range of this study, ambient to 430°C. Furthermore, the results of this study indicate that glazing the surfaces of Haynes alloys with continuous layers of cobalt chrome oxide prior to wear could protect the cladded surfaces from damage.« less

  11. Elevated temperature tribology of cobalt and tantalum-based alloys

    SciTech Connect

    Scharf, T. W.; Prasad, S. V.; Kotula, P. G.; Michael, J. R.; Robino, C. V.

    2014-12-31

    This paper describes the friction and wear behavior of a Co–Cr alloy sliding on a Ta–W alloy. Measurements were performed in a pin-on-flat configuration with a hemispherically tipped Co-base alloy pin sliding on a Ta–W alloy flat from ambient to 430°C. Focused ion beam-scanning electron microscopy (FIB-SEM) and cross-sectional transmission electron microscopy (TEM) were used to identify the friction-induced changes to the chemistry and crystal structure in the subsurface regions of wear tracks. During sliding contact, transfer of material varied as a function of the test temperature, either from pin-to-flat, flat-to-pin, or both, resulting in either wear loss and/or volume gain. Friction coefficients (μ) and wear rates also varied as a function of test temperature. The lowest friction coefficient (μ=0.25) and wear rate (1×10–4 mm3/N•m) were observed at 430°C in argon atmosphere. This was attributed to the formation of a Co-base metal oxide layer (glaze), predominantly (Co, Cr)O with Rocksalt crystal structure, on the pin surface. Part of this oxide film transferred to the wear track on Ta–W, providing a self-mated oxide-on-oxide contact. Once the oxide glaze is formed, it is able to provide friction reduction for the entire temperature range of this study, ambient to 430°C. Furthermore, the results of this study indicate that glazing the surfaces of Haynes alloys with continuous layers of cobalt chrome oxide prior to wear could protect the cladded surfaces from damage.

  12. Tungsten wire-nickel base alloy composite development

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Moracz, D. J.

    1976-01-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

  13. Electronic Structure Calculations of delta-Pu Based Alloys

    SciTech Connect

    Landa, A; Soderlind, P; Ruban, A

    2003-11-13

    First-principles methods are employed to study the ground-state properties of {delta}-Pu-based alloys. The calculations show that an alloy component larger than {delta}-Pu has a stabilizing effect. Detailed calculations have been performed for the {delta}-Pu{sub 1-c}Am{sub c} system. Calculated density of Pu-Am alloys agrees well with the experimental data. The paramagnetic {yields} antiferromagnetic transition temperature (T{sub c}) of {delta}-Pu{sub 1-c}Am{sub c} alloys is calculated by a Monte-Carlo technique. By introducing Am into the system, one could lower T{sub c} from 548 K (pure Pu) to 372 K (Pu{sub 70}Am{sub 30}). We also found that, contrary to pure Pu where this transition destabilizes {delta}-phase, Pu{sub 3}Am compound remains stable in the antiferromagnetic phase that correlates with the recent discovery of a Curie-Weiss behavior of {delta}-Pu{sub 1-c}Am{sub c} at c {approx} 24 at. %.

  14. Hyperfine magnetic fields in cobalt-based Heusler alloys

    SciTech Connect

    Yehia, M.S.

    1987-01-01

    Measurement of hyperfine interactions at Cd-111 and Sn-119 impurity nuclei in Co-based Heusler alloys Co/sub 2/YZ (Y = Mn, Ti, V, Zr and Z was Al, Ga, Ge, Si, Sn) were made within a temperature range 77 to 746 K using the time differential Perturbed Angular Correlation (TDPAC) and Mossbauer techniques. The hyperfine-field results in these alloys are discussed in terms of two models, the localized moment model and the Volume Overlap model. In the localized moment model a pre-asymptotic phase factor n = ..pi.. at distance r = a/2 was used to fit the experimental results on Co/sub 2/YZ (Y = Ti, V, Zr and Z = Al, Ga, Sn, Ge). In the Volume Overlap model the hyperfine field results in the series Co/sub 2/MnZ (Z = Ge, Si, Sn) was plotted against the lattice parameter of these alloys; a linear relationship was found, suggesting a non overlap term between the magnetic atom and the nonmagnetic impurity. A prediction of hyperfine magnetic filed less than 40 (kOe) on Sn-119 and of about -250(kOe) on Cd-111 in Co/sub 2/TiSi and Co/sub 2/TiGe is made. Temperature variation of the hyperfine magnetic field in the alloy Co/sub 2/MnSn with magnetic moments residing on two sites, has been studied. Results didn't show a dramatic deviation form the Brillouin function.

  15. Microstructure Evolution of Gas Atomized Iron Based ODS Alloys

    SciTech Connect

    Rieken, J.R.; Anderson, I.E.; Kramer, M.J.

    2011-08-09

    In a simplified process to produce precursor powders for oxide dispersion-strengthened (ODS) alloys, gas-atomization reaction synthesis (GARS) was used to induce a surface oxide layer on molten droplets of three differing erritic stainless steel alloys during break-up and rapid solidification. The chemistry of the surface oxide was identified using auger electron spectroscopy (AES) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The precursor iron-base powders were consolidated at 850 C and 1,300 C using hot isostatic pressing (HIPing). Consolidation at the lower temperature resulted in a fully dense microstructure, while preventing substantial prior particle-boundary-oxide dissociation. Microstructural analysis of the alloys consolidated at the higher temperature confirmed a significant reduction in prior-particle-boundary-oxide volume fraction, in comparison with the lower-temperature-consolidated sample. This provided evidence that a high-temperature internal oxygen-exchange reaction occurred between the metastable prior particle-boundary-oxide phase (chromium oxide) and the yttrium contained within each prior particle. This internal oxygen-exchange reaction is shown to result in the formation of yttrium-enriched oxide dispersoids throughout the alloy microstructure. The evolving microstructure was characterized using transmission electron microscopy (TEM) and high-energy X-ray diffraction (HE-XRD).

  16. Microstructure Evolution of Gas Atomized Iron Based ODS Alloys

    SciTech Connect

    Rieken, J.R.; Anderson, I.E.; Kramer, M.J.; Anderegg, J.W.; Shechtman, D.

    2009-12-01

    In a simplified process to produce precursor powders for oxide dispersion-strength- ened (ODS) alloys, gas-atomization reaction synthesis (GARS) was used to induce a surface oxide layer on molten droplets of three differing erritic stainless steel alloys during break-up and rapid solidification. The chemistry of the surface oxide was identified using auger electron spectroscopy (AES) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The precursor iron-base powders were consolidated at 850 C and 1,300 C using hot isostatic pressing (HIPing). Consolidation at the lower temperature resulted in a fully dense microstructure, while preventing substantial prior particle-boundary-oxide dissociation. Microstructural analysis of the alloys consolidated at the higher temperature confirmed a significant reduction in prior-particle-boundary-oxide volume fraction, in comparison with the lower-temperature-consolidated sample. This provided evidence that a high-temperature internal oxygen-exchange reaction occurred between the metastable prior particle-boundary-oxide phase (chromium oxide) and the yttrium contained within each prior particle. This internal oxygen-exchange reaction is shown to result in the formation of yttrium-enriched oxide dispersoids throughout the alloy microstructure. The evolving microstructure was characterized using transmission electron microscopy (TEM) and high-energy X-ray diffraction (HE-XRD).

  17. Dendritic growth and structure of undercooled nickel base alloys

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Shiohara, Y.

    1988-01-01

    The principal objectives of this overall investigation are to: study means for obtaining high undercooling in levitation melted droplets, and study structures produced upon the solidification of these undercooled specimens. Thermal measurements are made of the undercooling, and of the rapid recalescence, to develop an understanding of the solidification mechanism. Comparison of results is made with the modeling studies. Characterization and metallographic work is done to gain an understanding of the relationship between rapid solidification variables and the structures so produced. In ground based work to date, solidification of undercooled Ni-25 wt percent Sn alloy was observed by high-speed cinematography and the results compared with optical temperature measurements. Also in ground based work, high-speed optical temperature measurements were made of the solidification behavior of levitated metal samples within a transparent glass medium. Two undercooled Ni-Sn alloys were examined. Measurements were carried out on samples at undercoolings up to 330 K. Microstructures of samples produced in ground based work were determined by optical metallography and by SEM, and microsegregation by electron microprobe measurements. A series of flight tests were planned to conduct experiments similar to the ground based experiments. The Space Shuttle Columbia carried an alloy undercooled experiment in the STS 61-C mission in January 1986. A sample of Ni-32.5 wt percent Sn eutectic was melted and solidified under microgravity conditions.

  18. Evaluation of Experimental Ni-Base and Fe-Base Alloys Containing Lower Chrome:

    SciTech Connect

    Jablonski, P.D.; Alman, D.E

    2006-10-01

    Metallic interconnects are one of the key cost enabling technologies for SOFC in temperatures below about 800°C. Further cost advantages may be realized by the use of alloys with lower chromium than the more typical ~22 weight percent found in interconnect candidate alloys such as Crofer 22APU. Lower chrome commercial alloys typically contain silicon or aluminum as aids against oxidation. These elements can form electrically insulating layers within the oxide scale and are thus avoided in this effort. Iron and nickel based alloys with 6-22 weight percent chrome with very low levels of “tramp” elements were melted and fabricated into sheet form. To accommodate the low Cr, surface treatments are explored to provide an engineered solution to the interconnect question. Oxidation tests in moist air were conducted at 800oC to evaluate the corrosion resistance of the alloys. The results were compared to the behavior of Crofer 22APU and Haynes 230.

  19. Electrical Resistivity of Liquid Alkali Na-based Binary Alloys

    NASA Astrophysics Data System (ADS)

    Vora, Aditya M.

    2007-11-01

    The study of the electrical resistivity rL of alkali Na-based binary alloys Na1-xLix, Na1-xKx, Na1-xRbx and Na1-xCsx have been made by well-recognized model potential of Gajjar et al. The most recent exchange and correlation functions due to Farid et al (F) and Sarkar et al (S) are used for the first time in the study of electrical resistivity of liquid binary mixtures and found suitable for such study. The results, due to the inclusion of Sarkar et al's local field correction function, are found superior to those obtained due to Farid et al's local field correction function. Electrical resistivity of Na-based binary alloys compare well with the experimental data available in the literature.

  20. Synthesis of metastable aluminum-based intermetallics by mechanical alloying

    SciTech Connect

    Schwarz, R.B.; Srinivasan, S.; Desch, P.B.

    1991-01-01

    We have used mechanical alloying (MA) to prepare fine-grained powders of Al 25 at. % X (X = Ti, Zr, Hf) having the metastable cubic L1{sub 2} structure. Hexane (C{sub 6}H{sub 14}) is added to the milling media to avoid the agglomeration of the aluminum powder. Carbon from the decomposition of the hexane incorporates into the powder to form a fine dispersion of carbides. These carbides are beneficial because they limit grain growth during consolidation and add strength to the alloy. We have consolidated the mechanically alloyed powders using conventional hot-pressing and non-conventional dynamic pressing. We used hot pressing to consolidate mechanically alloyed L1{sub 2}-Al{sub 3}Ti powder in the presence of excess of Al. The compact has the DO{sub 22} structure. Its room-temperature compressive strength is 1.2 GPa (exceeding that of cast Al{sub 3}Ti by a factor of 10). At 400{degrees}C, the compressive strength decreases to 1 GPa. The ductility, which is negligible at room temperature, increases to 6% at 400{degrees}C. We used dynamic pressing to consolidate L1{sub 2}-Al{sub 5}CuZr{sub 2} powder. The compact, having the L1{sub 2} structure, has fine grains (44 nm) and a fine dispersion of ZrC precipitates (7 nm). Its hardness is in the range of 1030 kg mm{sup {minus}2}. Current efforts are to investigate ternary alloys based on fine-grained trialuminides which include a ductile second phase. 26 refs., 8 figs.

  1. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.

    1995-06-01

    The objective of this task is to develop a new generation of structural materials based on intermetallic alloys for use as critical hot components in advanced fossil energy conversion systems. The intermetallic phase, Cr{sub 2}Nb, with a complex cubic structure (C-15) has been selected for this development because of its high melting point (1770{degrees}C), relatively low material density (7.7 g/cm{sup 2}), excellent high-temperature strength (at 1000 to 1250{degrees}C), and potential resistance to oxidation and corrosion. This intermetallic phase, like many other Laves phases, has a wide range of compositional homogeneity suggesting the possibility of improving its mechanical and metallurgical properties by alloying additions. The major engineering concern with Cr{sub 2}Nb and other A{sub 2}B Laves phases is their poor fracture toughness and fracture resistance at ambient temperatures. The single-phase Cr{sub 2}Nb is very hard ({approximately}800 DPH) and brittle at room temperature. Because of this brittleness, the development effort has concentrated on two-phase structures containing the hard intermetallic phase Cr{sub 2}Nb and the softer Cr-rich solid solution phase. Potential applications of Cr-Cr{sub 2}Nb alloys include hot components (for example, air heat exchangers and turbine blades) in advanced energy conversion systems and heat engines, wear-resistant parts in coal handling systems (e.g., nozzles), drill bits for oil/gas wells, and valve guides in diesel engines. Current studies are focuses on enhancement of fracture resistance in tension at ambient temperatures and oxidation resistance above 1000{degrees}C. This report summarizes recent progress on controlling microstructure and improving the mechanical and metallurgical properties and the high-temperature corrosion behavior of Cr-Cr{sub 2}Nb alloys through alloying conditions, material processing, and heat treatment.

  2. Synthesis and characterization of nanostructured palladium-based alloy electrocatalysts

    NASA Astrophysics Data System (ADS)

    Sarkar, Arindam

    Low temperature fuel cells like proton exchange membrane fuel cells (PEMFC) are expected to play a crucial role in the future hydrogen economy, especially for transportation applications. These electrochemical devices offer significantly higher efficiency compared to conventional heat engines. However, use of exotic and expensive platinum as the electrocatalyst poses serious problems for commercial viability. In this regard, there is an urgent need to develop low-platinum or non-platinum electrocatalysts with electrocatalytic activity for the oxygen reduction reaction (ORR) superior or comparable to that of platinum. This dissertation first investigates non-platinum, palladium-based alloy electrocatalysts for ORR. Particularly, Pd-M (M = Mo and W) alloys are synthesized by a novel thermal decomposition of organo-metallic precursors. The carbon-supported Pd-M (M = Mo, W) electrocatalyts are then heat treated up to 900°C in H2 atmosphere and investigated for their phase behavior. Cyclic voltammetry (CV) and rotating disk electrode (RDE) measurements reveal that the alloying of Pd with Mo or W significantly enhances the catalytic activity for ORR as well as the stability (durability) of the electrocatalysts. Additionally, both the alloy systems exhibit high tolerance to methanol, which is particularly advantageous for direct methanol fuel cells (DMFC). The dissertation then focuses on one-pot synthesis of carbon-supported multi-metallic Pt-Pd-Co nanoalloys by a rapid microwave-assisted solvothermal (MW-ST) method. The multi-metallic alloy compositions synthesized by the MW-ST method show much higher catalytic activity for ORR compared to their counterparts synthesized by the conventional borohydride reduction method. Additionally, a series of Pt encapsulated Pd-Co nanoparticle electrocatalysts are synthesized by the MW-ST method and characterized to understand their phase behavior, surface composition, and electrocatalytic activity for ORR. Finally, the dissertation

  3. Combined thermodynamic study of nickel-base alloys. Progress report

    SciTech Connect

    Brooks, C. R.; Meschter, P. J.

    1981-02-15

    Achievements during this period are the following: (1) initiation of a high-temperature study of the Ni-Ta system using the galvanic cell technique, (2) emf study of high-temperature thermodynamics in the Ni-Mo system, (3) measured heat capacity data on ordered and disordered Ni/sub 4/Mo, (4) heat capacities of Ni and disordered Ni/sub 3/Fe, and (5) computer correlation of thermodynamic and phase diagram data in binary Ni-base alloys. (MOW)

  4. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  5. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  6. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  7. Processing, properties, and applications of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Liu, C.T.

    1997-06-01

    The Ni{sub 3}Al-based alloys represent a quantum jump in advanced alloys for structural applications at elevated temperatures. These alloys offer benefits of oxidation, carburization, and chlorination resistance, and significantly higher strength than many commercially used alloys. The commercial applications of the Ni{sub 3}Al-based alloys have begun to occur because of their comprehensive development This paper is to provide a review of. (1) alloy development, (2) melting, casting, and processing of alloys, (3) property data, (4) welding process and weldment properties, and (5) case histories of current applications. It is concluded that the cast alloy IC-221M is on its way to commercialization. 22 refs., 8 figs., 2 tabs.

  8. An investigation of the initiation stage of hot corrosion in Ni-base alloys

    NASA Technical Reports Server (NTRS)

    Huang, T. T.; Meier, G. H.

    1979-01-01

    The commercial nickel base alloy, IN-738, and high purity laboratory alloys were prepared to simulate the effects of the major elements in IN-738. Results indicate that the initiation of hot corrosion attack of IN-738 and other similar alloys is the result of local penetration of molten salt through the protective oxide scale.

  9. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  10. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, K.

    1992-11-17

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9--30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000--1100 C. 7 figs.

  11. Bifilm Defects in Ni-Based Alloy Castings

    NASA Astrophysics Data System (ADS)

    Campbell, John; Tiryakioğlu, Murat

    2012-08-01

    The Ni-base superalloys, which are normally melted and cast in a vacuum, entrain their surface-oxide film during turbulent pouring of the melt; unfortunately at this time, this process is universally practiced for investment castings of these materials. The entrained film becomes a bifilm crack automatically, so that cast alloys have a large population of cracks that controls their failure behavior. The problems of the growth of single crystals and the welding of polycrystalline alloys are reviewed to illustrate the central role of bifilms in the cracking of turbine blades, the heat-affected zones of welds, and the reliability of properties. It has been demonstrated that improved gravity pouring systems can reduce these problems significantly, but only countergravity filling of molds is expected to result in defect-free castings. Recent cases in which turbine blades failed in service are examined, and the central role of bifilm defects in these failures is discussed.

  12. Pulsed-Current Welding Of Nickel-Based Alloy

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.; Kurgan, C.; Malone, T. W.

    1993-01-01

    Joints as strong (or stronger than) joints made with constant current. Report based on study of pulsed-current versus constant-current gas/tungsten arc welding of butt joints between panels of nickel-based alloy 718. In pulsed-current welding, arc current alternated between high and low value. Enables greater control of freezing and depth of penetration of weld puddle at given heat input. Thicker sections joined. Readily incorporated into automated welding system, with resultant greater uniformity and reproducibility of welds than attained in manual welding.

  13. Corrosion initiation and propagation of nickel base alloys in severe sea water applications

    SciTech Connect

    Oldfield, J.W.

    1995-10-01

    Nickel base alloys such as Alloy 625, C22, C276 and 59 are generally considered to have exceptional corrosion resistances in critical sea water applications at ambient temperature. Test results published in recent years however indicate that sever crevice corrosion of some of these alloys may occur under certain conditions. Exposure testes have been carried out in natural and chlorinated sea water on these alloys, together with two high N alloys, Alloy 24 and Alloy 654SMO. Electrochemical studies and simple mathematical mode.lling have also been carried out. These data, together with surface studies, help explain the observed phenomena and assist in the safe selection of alloys for critical sea water applications.

  14. Alloys based on NiAl for high temperature applications

    NASA Technical Reports Server (NTRS)

    Vedula, K. M.; Pathare, V.; Aslanidis, I.; Titran, R. H.

    1984-01-01

    The NiAl alloys for potential high temperature applications were studied. Alloys were prepared by powder metallurgy techniques. Flow stress values at slow strain rates and high temperatures were measured. Some ternary alloying additions (Hf, Ta and Nb) were identified. The mechanism of strengthening in alloys containing these additions appears to be a form of particle dislocation interaction. The effects of grain size and stoichiometry in binary alloys are also presented.

  15. Pack cementation diffusion coatings for iron-base alloys

    SciTech Connect

    Rapp, R.A.

    1995-02-01

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels. The Cr-Si ferrite layers have proven to be very resistant to high temperature cyclic oxidation and to pitting in aqueous solutions. The process has been patented, and is being transferred for industrial application, e.g. for water walls of utility boilers, etc. In the proposed extension of this project, the use of mixed pure metal powders in the pack will be extended to achieve similar ferrite Fe-Cr-Al coatings with excellent oxidation resistance, with the eventual transfer of the technology to industry. In other recent studies, Ni-base alloy rods were aluminized by the halide-activated pack cementation process to bring their average composition to that for the ORNL-developed Ni{sub 3}Al, for use as a welding rod. A similar effort to develop a welding rod for the ORNL Fe{sub 3}Al alloy did not yield reproducible coating compositions or growth kinetics. The continued effort to produce Duriron-type (Fe-18Si-5Cr) coatings on steels was not successful. Literature for the intrinsic diffusion coefficients suggests that this task cannot be achieved.

  16. Crystallization kinetics of Fe based amorphous alloy

    NASA Astrophysics Data System (ADS)

    Shanker Rao, T.; Lilly Shanker Rao, T.

    2015-02-01

    Differential Scanning Calorimetry(DSC) experimental data under non-isothermal conditions for Fe based Metglas 2605SA1 (wt% Fe=85-95, Si=5-10, B=1-5) metallic glass ribbons are reported and discussed. The DSC Scans performed at different heating rates showed two step crystallization processes and are interpreted in terms of different models like Kissinger, Ozawa, Boswell, Augis & Bennett and Gao & Wang. From the heating rate dependence of the onset temperature (To) and the crystallization peak temperature (Tp), the kinetic triplet, activation energy of crystallization (E), Avrami exponent (n) and the frequency factor (A) are determined. The determined E for peak I is 354.5 ± 2.5 kJ/mol and for the peak II is 348.2 ± 2.2 kJ/mol, respectively. The frequency factor for peak I is 1.1 × 1023sec-1 and for peak II is 6.1 × 1020sec-1.

  17. Role of alloying elements in adhesive transfer and friction of copper-base alloys

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1978-01-01

    Sliding friction experiments were conducted in a vacuum with binary-copper alloy riders sliding against a conventional bearing-steel surface with normal residual oxides present. The binary alloys contained 1 atomic percent of various alloying elements. Auger spectroscopy analysis was used to monitor the adhesive transfer of the copper alloys to the bearing-steel surface. A relation was found to exist between adhesive transfer and the reaction potential and free energy of formation of the alloying element in the copper. The more chemically active the element and the more stable its oxide, the greater was the adhesive transfer and wear of the copper alloy. Transfer occurred in all the alloys except copper-gold after relatively few (25) passes across the steel surface.

  18. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1986-01-01

    Alloys based on FeAl are attractive alternate materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  19. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1987-01-01

    Alloys based on FeAl are attractive alternative materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  20. Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.

    1976-01-01

    Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

  1. Solidification study of some Ni- and Co-base alloys

    NASA Technical Reports Server (NTRS)

    Jeanfils, C. L.

    1984-01-01

    An ongoing research program aims to characterize the solidification of several Ni- and Co-based commercial wrought type alloys. The techniques used and the data items sought are: (1) thermal analysis, liquidus, nonequilibrium solidus as a function of cooling rate, secondary reactions temperatures, incipient melting, progress of solidification as a function of temperature; (2) optical metallography, characteristic structures and secondary dendrite arm spacing as a function of cooling rate; (3) X-ray diffraction, identification of precipitates; and (4) SEM/EDAX, measure of microsegregation.

  2. DENSITY-FUNCTIONAL STUDY OF Zr-BASED ACTINIDE ALLOYS

    SciTech Connect

    Landa, A; Soderlind, P; Turchi, P; Vitos, L; Ruban, A

    2008-06-26

    Density-functional formalism is applied to study the phase equilibria in the U-Zr system. The obtained ground-state properties of the {gamma} (bcc) and {delta} (C32) phases are in good agreement with experimental data. The decomposition curve for the {gamma}-based U-Zr solutions is calculated. We argue that stabilization of the {delta}-UZr{sub 2} phase relative to the {alpha}-Zr (hcp) structure is due to an increase of the Zr d-band occupancy that occurs when U is alloyed with Zr.

  3. On the corrosion behavior and biocompatibility of palladium-based dental alloys

    NASA Astrophysics Data System (ADS)

    Sun, Desheng

    Palladium-based alloys have been used as dental restorative materials for about two decades with good clinical history. But there have been clinical case reports showing possible allergy effects from these alloys. The aim of this study was to characterize the corrosion behavior and mechanisms of several palladium-based dental alloys by potentiodynamic polarization methods, electrochemical impedance spectroscopy (EIS), and scanning Kelvin probe force microscopy/atomic force microscopy (SKPFM/AFM), and to evaluate their biocompatibility by a cell culture technique and an animal model. Using SKPFM/AFM and scanning electron microscopy, the Ru-enriched phase from the use of ruthenium as a grain-refining element was identified as being slightly more noble than the palladium solid solution matrix in a high-palladium alloy. Other secondary precipitates that exist in the microstructures of these high-palladium alloys have minimal differences in Volta potential compared to the matrix. For high-palladium alloys, corrosion is generally uniform due to the predominant palladium content in the different phases. Potentiodynamic polarization and EIS have shown that representative palladium-silver alloys have low corrosion tendency and high corrosion resistance, which are equivalent to a well-known high-noble gold-palladium alloy in simulated body fluid and oral environments. The palladium-silver alloys tested are resistant to chloride ion corrosion. Passivation and dealloying have been identified for all of the tested palladium-silver alloys. The great similarity in corrosion behavior among the palladium-silver alloys is attributed to their similar chemical compositions. The variation in microstructures of palladium-silver alloys tested does not cause significant difference in corrosion behavior. The corrosion resistance of these palladium-silver alloys at elevated potentials relevant to oral environment is still satisfactory. The release of elements from representative dental

  4. HIP clad nickel base Alloy 625 for deep sour wells

    SciTech Connect

    Uhl, W.K.; Pendley, M.R.

    1984-05-01

    The hot isostatic pressing (HIP) process was used to clad nickel base Alloy 625 to AISI 4130 low alloy steel. The performance of the HIP clad material in the corrosive environment characteristic of deep, sour oil and gas wells was evaluated in laboratory tests. Included in the test program were NACE TM-01-77 sulfide stress cracking tests, chloride stress corrosion cracking tests in boiling MgCl /SUB 2'/ , and pitting and crevice corrosion tests. The HIP clad 625 performed excellently, displaying essentially the same corrosion resistance as wrought 625. Specifically the HIP clad 625 resisted sulfide stress cracking at applied stresses as high as 120% of yield strength and resisted chloride stress corrosion cracking at stresses exceeding 100% of yield. The HIP clad 625 also displayed immunity to pitting and crevice corrosion, with corrosion rates of <0.025 mm/y (1 mil/y). The 4130 base metal, however, was attacked severly in all tests. SEM/EDX analysis of the 625/4130 interface demonstrated that dilution of the cladding by the base metal was essentially eliminated.

  5. Defect Interaction in Iron and Iron-based Alloys

    NASA Astrophysics Data System (ADS)

    Xu, Haixuan; Stocks, G. Malcolm; Stoller, Roger

    2014-03-01

    Magnetism has a profound influence on the defect properties in iron and iron-based alloys. For instance, it has been shown from first principles calculations that the helium interstitial occupies the tetrahedral site instead of octahedral site in contrast to all previous work that neglected the magnetic effects. In this study, we explore the effects of magnetism on the defect interaction, primarily interstitial-type defects, in bcc iron and Fe-Cr systems. The magnetic moment change during the interaction of two 1/2 <111>interstitial loops in bcc iron was calculated using the ab initio locally self-consistent multiple-scattering (LSMS) method and a significant fluctuation was observed. Adding Cr significantly modifies the magnetic structure of the defects and defect interactions. In addition, the effects of magnetism on the defect energetics are evaluated. This study provides useful insights on whether magnetism can be used as a effective means to manipulate the defect evolution in iron-based structural alloys. This material is based upon work supported as part of the Center for Defect Physics, an Energy Frontier Research Center funded by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences.

  6. Investigation on corrosion and wear behaviors of nanoparticles reinforced Ni-based composite alloying layer

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Tao, Jie; Jiang, Shuyun; Xu, Zhong

    2008-04-01

    In order to investigate the role of amorphous SiO 2 particles in corrosion and wear resistance of Ni-based metal matrix composite alloying layer, the amorphous nano-SiO 2 particles reinforced Ni-based composite alloying layer has been prepared by double glow plasma alloying on AISI 316L stainless steel surface, where Ni/amorphous nano-SiO 2 was firstly predeposited by brush plating. The composition and microstructure of the nano-SiO 2 particles reinforced Ni-based composite alloying layer were analyzed by using SEM, TEM and XRD. The results indicated that the composite alloying layer consisted of γ-phase and amorphous nano-SiO 2 particles, and under alloying temperature (1000 °C) condition, the nano-SiO 2 particles were uniformly distributed in the alloying layer and still kept the amorphous structure. The corrosion resistance of composite alloying layer was investigated by an electrochemical method in 3.5%NaCl solution. Compared with single alloying layer, the amorphous nano-SiO 2 particles slightly decreased the corrosion resistance of the Ni-Cr-Mo-Cu alloying layer. X-ray photoelectron spectroscopy (XPS) revealed that the passive films formed on the composite alloying consisted of Cr 2O 3, MoO 3, SiO 2 and metallic Ni and Mo. The dry wear test results showed that the composite alloying layer had excellent friction-reduced property, and the wear weight loss of composite alloying layer was less than 60% of that of Ni-Cr-Mo-Cu alloying layer.

  7. A new phase in rapidly solidified Ti[sub 3]Al-based alloys

    SciTech Connect

    Xu Rui; Xu Daming; Li Qingchun . Dept. of Materials Science and Engineering); Li Dong; Cui Yuyou; Hu Zhuangqi . State Key Lab. for RSA)

    1995-01-15

    Rapid solidification processing has been developed to improve the properties of alloys through refining microstructures, disordering and forming metastable phases. The as-melt spun Ti[sub 3]Al-based alloy with Nb additions above 5-at%, which consist of [alpha][sub 2] and [beta][sub 0] phases in a normal condition, exhibited as single [beta][sub 0] structure. Jackson et al have carried out a comparative study of I/M and RS Ti[sub 3]Al-1 Zr(at%) alloy. Their study revealed that considerable refinement of grains and anti-phase domains was achieved in the rapidly solidified material prepared by the pendant drop melt extraction process (PDME). It is suggested that rapid solidification processing can reduce the ordering of the Ti[sub 3]Al-based alloy. In the past years, it was found that the Ti[sub 3]Al-based alloy with alloying additions (mainly Nb) has been studied extensively, and some new phases such as T and O have been observed in the alloys, but less attention has been given to alloys with low Nb additions. The RS Ti[sub 3]Al-base alloys with Nb below 5-at% have been investigated systematically and a new metastable phase, ordering martensite [alpha][double prime][sub 0] (orthogonal), has been observed in these alloys.

  8. Effects of thermal aging on microstructures of low alloy steel-Ni base alloy dissimilar metal weld interfaces

    NASA Astrophysics Data System (ADS)

    Choi, Kyoung Joon; Kim, Jong Jin; Lee, Bong Ho; Bahn, Chi Bum; Kim, Ji Hyun

    2013-10-01

    In this study, the advanced instrumental analysis has been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at 450 °C for 2750 h. The micro- and nano-scale characterization were conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and three dimensional atom probe tomography. It was observed that the weld root was generally divided into several regions including dilution zone in the Ni-base alloy weld metal, fusion boundary, and heat-affected zone in the low alloy steel. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. The precipitation of carbides was also observed along and near the fusion boundary of as-welded and aged dissimilar metal joints. It was also found that the precipitation of Cr carbides was enhanced by the thermal aging near the fusion boundary.

  9. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  10. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  11. Metal science and engineering aspects of TiAl-based binary alloys investigations

    SciTech Connect

    Bondarev, B.I.; Elagin, D.V.; Molotkov, A.V.; Notkin, A.B.

    1995-12-31

    This paper covers structure and mechanical properties of TiAl-based alloys depending on the process of material production as well as on working and heat treatment conditions. TiAl-based binary alloys were studied. The basic types of structures which can be observed in this alloy were revealed.These structures were examined and methods of their formation were determined.The processes for manufacturing components for gas turbine and car engine applications are discussed.

  12. Toughening of Fe-based laser-clad alloy coating

    NASA Astrophysics Data System (ADS)

    Yao, Chengwu; Huang, Jian; Zhang, Peilei; Li, Zhuguo; Wu, Yixiong

    2011-01-01

    An investigation is reported on crack-free laser clad Fe-based alloy by use of biaxial powder feeding shielded with argon gas. The microstructure and phase structure of the coating were studied, and mechanical properties were analyzed through hardness, tension strength and wear resistance of the coating. Microstructure analysis showed that there was retained austenite with spherical particles distributed therein in the interdendritic and nearby grain boundary regions. The mechanical test results showed that net-like distributed retained austenite in the interdendritic region had certain toughening effect through blunting crack-tip. Under wear condition of high sliding speed and high loading, the wear resistance of the coating with net-like retained austenite was much higher than that of the coating with some discontinuous carbide network or carbide blocks. The results showed that toughening of laser clad Fe-based alloy with high hardness over 850 HV could be achieved by modifying interdendritic phases from net-like carbide to net-like austenite with spherical particles.

  13. MODELING OF NI-CR-MO BASED ALLOYS: PART II - KINETICS

    SciTech Connect

    Turchi, P A; Kaufman, L; Liu, Z

    2006-07-07

    The CALPHAD approach is applied to kinetic studies of phase transformations and aging of prototypes of Ni-Cr-Mo-based alloys selected for waste disposal canisters in the Yucca Mountain Project (YMP). Based on a previous study on alloy stability for several candidate alloys, the thermodynamic driving forces together with a newly developed mobility database have been used to analyze diffusion-controlled transformations in these Ni-based alloys. Results on precipitation of the Ni{sub 2}Cr-ordered phase in Ni-Cr and Ni-Cr-Mo alloys, and of the complex P- and {delta}-phases in a surrogate of Alloy 22 are presented, and the output from the modeling are compared with experimental data on aging.

  14. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  15. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  16. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  17. Hydrogenation properties of nanostructured Ti2Ni-based alloys and nanocomposites

    NASA Astrophysics Data System (ADS)

    Balcerzak, M.; Jakubowicz, J.; Kachlicki, T.; Jurczyk, M.

    2015-04-01

    Mechanical alloying and annealing at 1023 K for 0.5 h under an argon atmosphere were used to prepare Ti2Ni-based nanocrystalline alloys and their nanocomposites. Ti2Ni alloy was chemically modified by Pd and multi-walled carbon nanotubes. An objective of the present study is to provide data on hydrogenation properties of Ti2Ni-based alloys and compounds containing Pd and/or multi-walled carbon nanotubes. Alloys and composites were characterized by X-ray diffraction, scanning electron microscopy equipped with an electron energy dispersive spectrometer, transmission electron microscopy, atomic force microscopy to evaluate phase composition, crystal structure, grain size, particle morphology and distribution of catalyst element. Hydrogenation/dehydrogenation properties and hydriding kinetics of materials were measured using a Sievert's apparatus. Hydrogenation properties of nanostructured Ti2Ni-based alloy and Ti2Ni-based nanocomposites were compared with those of the binary Ti2Ni compound. In present work we shown how mechanical alloying method and chemical modification by Pd and MWCNTs affected hydrogen storage properties of Ti2Ni alloy. The highest hydrogen capacity obtained for nanostructured Ti2Ni + Pd alloy equaled 2.1 wt.%. Up to our knowledge it is the highest hydrogen storage capacity obtained so far for Ti2Ni-based materials.

  18. Dental devices; dental noble metal alloys and dental base metal alloys; designation of special controls. Final rule.

    PubMed

    2004-08-23

    The Food and Drug Administration is amending the identification and classification regulations of gold-based alloys and precious metal alloys for clinical use and base alloys devices in order to designate a special control for these devices. FDA is also exempting these devices from premarket notification requirements. The agency is taking this action on its own initiative. This action is being taken under the Federal Food, Drug, and Cosmetic Act (the act), as amended by the Safe Medical Devices Act of 1990 (SMDA), and the Food and Drug Administration Modernization Act of 1997 (FDAMA). Elsewhere in this issue of the Federal Register, FDA is announcing the availability of the draft guidance documents that would serve as special controls for these devices. PMID:15329980

  19. High performance Zr-based metal hydride alloys for nickel metal hydride batteries

    SciTech Connect

    Young, R.C.; Ovshinsky, S.R.; Huang, B.; Chao, B.S.; Li, Y.

    2000-07-01

    Based upon Ovonic's multi-element, atomic engineering approach, two families of alloys are being used in commercial Nickel Metal Hydride (NiMH) rechargeable batteries, i.e., the mischmetal (Mm) based AB{sub 5} and Zr based AB{sub 2} alloys. While Mm based alloys are faster to activate, they are limited by a discharge capacity of only 320--340 mAh/g. The Zr based alloy, although slightly slower to activate, provides a much higher discharge capacity. In this paper, the authors first discuss the use of Ovonic's multi-element approach to generate a spectrum of disordered local environments. They then present experimental data to illustrate that through these atomically engineered local environments, they are able to control the hydrogen site occupancy, discharge capacity, kinetics, and surface states. The Zr based alloy with a specific discharge capacity of 465 mAh/g and excellent rate capability has been demonstrated.

  20. Ellipsometric characterization of surface freezing in Ga-based alloys

    NASA Astrophysics Data System (ADS)

    Bartel, K.; Nattland, D.; Kumar, A.; Dogel, S.; Freyland, W.

    2006-04-01

    We present results on surface freezing of Ga-based alloys, GaBi, GaPb and GaTl, above the liquidus line between the Ga-rich eutectic and the monotectic point. Spectroscopic ellipsometry (0.8 eV <=hν<=4.2 eV) and kinetic single wavelength ellipsometry (2.75 eV) have been employed to probe the changes of the interfacial electronic structures on surface freezing. To minimize thermal gradients across the sample a heatable cap that covers the sample and crucible was developed. The surface freezing temperature, TSF, for the spontaneous formation of a solid-like film on top of the Ga-rich liquid on cooling the sample from the homogeneous phase region was found to be independent of the temperature difference between the upper and lower furnace (ΔT: +10 to -10 K) and only weakly dependent on the cooling rate (\\partial T/\\partial t : 2.5-20 K h-1). In the case of GaPb the solid film consists of solid Pb with a thickness h>=400 Å. Comparing with GaBi we draw analogous conclusions for GaPb and GaTl and suggest that the surface freezing transition precedes the bulk phase transition along the liquidus line as the alloy is cooled.

  1. Oxidation/vaporization of silicide coated columbium base alloys

    NASA Technical Reports Server (NTRS)

    Kohl, F. J.; Stearns, C. A.

    1971-01-01

    Mass spectrometric and target collection experiments were made at 1600 K to elucidate the mode of oxidative vaporization of two columbium alloys, fused-slurry-coated with a complex silicide former (Si-20Cr-Fe). At oxygen pressures up to 0.0005 torr the major vapor component detected by mass spectrometry for oxidized samples was gaseous silicon monoxide. Analysis of condensates collected at oxygen pressures of 0.1, 1.0 and 10 torr revealed that chromium-, silicon-, iron- and tungsten- containing species were the major products of vaporization. Equilibrium thermochemical diagrams were constructed for the metal-oxygen system corresponding to each constituent metal in both the coating and base alloy. The major vaporizing species are expected to be the gaseous oxides of chromium, silicon, iron and tungsten. Plots of vapor phase composition and maximum vaporization rate versus oxygen pressure were calculated for each coating constituent. The major contribution to weight loss by vaporization at oxygen pressures above 1 torr was shown to be the chromium-containing species.

  2. Reactive gas atomization processing for Fe-based ODS alloys

    SciTech Connect

    Rieken, Joel R; Anderson, Iver E; Kramer, Matthew J; Odette, G R; Stergar, E; Haney, E

    2011-08-24

    Gas atomization reaction synthesis was employed as a simplified method for processing oxide dispersion forming precursor Fe-based powders (e.g., Fe–Cr–Y–Hf). During this process a reactive atomization gas (i.e., Ar–O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 50 nm) metastable Cr-enriched oxide shell that was used as a vehicle to transport oxygen into the consolidated microstructure. Subsequent elevated temperature heat treatment promoted thermodynamically driven oxygen exchange reactions between trapped films of Cr-enriched oxide and internal (Y, Hf)-enriched intermetallic precipitates, resulting in highly stable nano-metric mixed oxide dispersoids (i.e., Y–Hf–O) that were identified with X-ray diffraction. Transmission electron microscopy and atom probe tomography results also revealed that the size and distribution of the dispersoids were found to depend strongly on the original rapidly solidified microstructure. To exploit this, several oxide dispersion strengthened microstructures were engineered from different powder particle size ranges, illustrating microstructural control as a function of particle solidification rate. Additionally, preliminary thermal–mechanical processing was used to develop a fine scale dislocation substructure for ultimate strengthening of the alloy.

  3. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    NASA Astrophysics Data System (ADS)

    Krishnan, V. B.; Singh, J. D.; Woodruff, T. R.; Notardonato, W. U.; Vaidyanathan, R.

    2004-06-01

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First — a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second — fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  4. Ground based preparation for microgravity growth of alloy semiconductors

    NASA Technical Reports Server (NTRS)

    Fripp, Archibald L.; Debnam, W. J.; Crouch, R. K.; Simchick, R. T.; Sorokach, S. K.; Rosch, W.; Knuteson, D. J.; Barber, P. G.

    1991-01-01

    Ground-based research conducted in order to prepare a microgravity space flight experiment is presented. The thermophysical properties of a PbSnTe alloy used for semiconductors are investigated, and furnace calibration and fluid-flow measurements are performed. The alloy has a zero energy crossing at approximately 40 percent SnTe in its band-gap vs composition diagram, which facilitates the design of long-wavelength IR detectors and lasers. The uniformity of devices made from this material depends on the ratio of PbTe and SnTe and requires the composition of the crystal growth to be closely controlled. The main obstacle to such control is the fact that liquid of this material is always solutally or thermally unstable, and, in a high-temperature gradient, the double convective instability cannot be made stable by balancing thermal and solutal expansion. In order to extend the science of crystal growth, the limits of suppression of convection have to be tested in low earth orbit.

  5. 'Age-hardened alloy' based on bulk polycrystalline oxide ceramic

    NASA Astrophysics Data System (ADS)

    Gurnani, Luv; Singh, Mahesh Kumar; Bhargava, Parag; Mukhopadhyay, Amartya

    2015-05-01

    We report here for the first time the development of 'age-hardened/toughened' ceramic alloy based on MgO in the bulk polycrystalline form. This route allows for the facile development of a 'near-ideal' microstructure characterized by the presence of nanosized and uniformly dispersed second-phase particles (MgFe2O4) within the matrix grains, as well as along the matrix grain boundaries, in a controlled manner. Furthermore, the intragranular second-phase particles are rendered coherent with the matrix (MgO). Development of such microstructural features for two-phase bulk polycrystalline ceramics is extremely challenging following the powder metallurgical route usually adopted for the development of bulk ceramic nanocomposites. Furthermore, unlike for the case of ceramic nanocomposites, the route adopted here does not necessitate the usage of nano-powder, pressure/electric field-assisted sintering techniques and inert/reducing atmosphere. The as-developed bulk polycrystalline MgO-MgFe2O4 alloys possess considerably improved hardness (by ~52%) and indentation toughness (by ~35%), as compared to phase pure MgO.

  6. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    NASA Technical Reports Server (NTRS)

    Notardonato, W. U.; Krishnan, V. B.; Singh, J. D.; Woodruff, T. R.; Vaidyanathan, R.

    2005-01-01

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First - a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second - fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  7. Near-Threshold Fatigue Crack Growth Behavior of Fine-Grain Nickel-Based Alloys

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Piascik, Robert S.

    2003-01-01

    Constant-Kmax fatigue crack growth tests were performed on two finegrain nickel-base alloys Inconel 718 (DA) and Ren 95 to determine if these alloys exhibit near-threshold time-dependent crack growth behavior observed for fine-grain aluminum alloys in room-temperature laboratory air. Test results showed that increases in K(sub max) values resulted in increased crack growth rates, but no evidence of time-dependent crack growth was observed for either nickel-base alloy at room temperature.

  8. Combinatorial density functional theory-based screening of surface alloys for the oxygen reduction reaction.

    SciTech Connect

    Greeley, J.; Norskov, J.; Center for Nanoscale Materials; Technical Univ. of Denmark

    2009-03-26

    A density functional theory (DFT) -based, combinatorial search for improved oxygen reduction reaction (ORR) catalysts is presented. A descriptor-based approach to estimate the ORR activity of binary surface alloys, wherein alloying occurs only in the surface layer, is described, and rigorous, potential-dependent computational tests of the stability of these alloys in aqueous, acidic environments are presented. These activity and stability criteria are applied to a database of DFT calculations on nearly 750 binary transition metal surface alloys; of these, many are predicted to be active for the ORR but, with few exceptions, they are found to be thermodynamically unstable in the acidic environments typical of low-temperature fuel cells. The results suggest that, absent other thermodynamic or kinetic mechanisms to stabilize the alloys, surface alloys are unlikely to serve as useful ORR catalysts over extended periods of operation.

  9. Adhesion and friction of iron-base binary alloys in contact with silicon carbide in vacuum

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Single pass sliding friction experiments were conducted with various iron base binary alloys (alloying elements were Ti, Cr, Mn, Ni, Rh, and W) in contact with a single crystal silicon carbide /0001/ surface in vacuum. Results indicate that atomic size and concentration of alloying elements play an important role in controlling adhesion and friction properties of iron base binary alloys. The coefficient of friction generally increases with an increase in solute concentration. The coefficient of friction increases linearly as the solute to iron atomic radius ratio increases or decreases from unity. The chemical activity of the alloying elements was also an important parameter in controlling adhesion and friction of alloys, as these latter properties are highly dependent upon the d bond character of the elements.

  10. Effect of composition on antiphase boundary energy in Ni3Al based alloys: Ab initio calculations

    NASA Astrophysics Data System (ADS)

    Gorbatov, O. I.; Lomaev, I. L.; Gornostyrev, Yu. N.; Ruban, A. V.; Furrer, D.; Venkatesh, V.; Novikov, D. L.; Burlatsky, S. F.

    2016-06-01

    The effect of composition on the antiphase boundary (APB) energy of Ni-based L 12-ordered alloys is investigated by ab initio calculations employing the coherent potential approximation. The calculated APB energies for the {111} and {001} planes reproduce experimental values of the APB energy. The APB energies for the nonstoichiometric γ' phase increase with Al concentration and are in line with the experiment. The magnitude of the alloying effect on the APB energy correlates with the variation of the ordering energy of the alloy according to the alloying element's position in the 3 d row. The elements from the left side of the 3 d row increase the APB energy of the Ni-based L 12-ordered alloys, while the elements from the right side slightly affect it except Ni. The way to predict the effect of an addition on the {111} APB energy in a multicomponent alloy is discussed.

  11. Effects of neutron irradiation on deformation behavior of nickel-base fastener alloys

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Kammenzind, B.F.; Burke, M.G.

    1999-07-01

    This paper presents the effects of neutron irradiation on the fracture behavior and deformation microstructure of high-strength nickel-base alloy fastener materials, Alloy X-750 and Alloy 625. Alloy X-750 in the HTH condition, and Alloy 625 in the direct aged condition were irradiated to a fluence of 2.4x10{sup 20} n/cm{sup 2} at 264 C in the Advanced Test Reactor. Deformation structures at low strains were examined. It was previously shown that Alloy X-750 undergoes hardening, a significant degradation in ductility and an increase in intergranular fracture. In contrast, Alloy 625 had shown softening with a concomitant increase in ductility and transgranular failure after irradiation. The deformation microstructures of the two alloys were also different. Alloy X-750 deformed by a planar slip mechanism with fine microcracks forming at the intersections of slip bands with grain boundaries. Alloy 625 showed much more homogeneous deformation with fine, closely spaced slip bands and an absence of microcracks. The mechanism(s) of irradiation assisted stress corrosion cracking (IASCC) are discussed.

  12. Elevated temperature fretting fatigue of nickel based alloys

    NASA Astrophysics Data System (ADS)

    Gean, Matthew C.

    This document details the high temperature fretting fatigue of high temperature nickel based alloys common to turbine disk and blade applications. The research consists of three area of focus: Experiments are conducted to determine quantitatively the fretting fatigue lives of advanced nickel based alloys; Analytical tools are developed and used to investigate the fretting fatigue response of the material; Fractographic analysis of the experimental results is used to improve the analytical models employed in the analysis of the experiments. Sixty three fretting fatigue experiments were conducted at 649 °C using a polycrystalline Nickel specimen in contact with directionally solidified and single crystal Nickel pads. Various influences on the fretting fatigue life are investigated. Shot peened Rene' 95 had better fretting fatigue life compared to shot peened Rene' 88. Shot peening produced a 2x increase in life for Rene' 95, but only a marginal improvement in the fretting fatigue life for Rene' 88. Minor cycles in variable amplitude loading produces significant damage to the specimen. Addition of occasional overpeaks in load produces improvements in fretting fatigue life. Contact tractions and stresses are obtained through a variety of available tools. The contact tractions can be efficiently obtained for limited geometries, while FEM can provide the contact tractions for a broader class of problems, but with the cost of increased CPU requirements. Similarly, the subsurface contact stresses can be obtained using the contact tractions as a boundary condition with either a semi-analytical FFT method or FEM. It is found that to calculate contact stresses the FFT was only marginally faster than FEM. The experimental results are combined with the analysis to produce tools that are used to design against fretting fatigue. Fractographic analysis of the fracture surface indicates the nature of the fretting fatigue crack behavior. Interrupted tests were performed to analyze

  13. Electron-ion plasma modification of Al-based alloys

    NASA Astrophysics Data System (ADS)

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta; Krysina, Olga; Teresov, Anton; Ivanova, Olga; Ikonnikova, Irina

    2016-01-01

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN-AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film-substrate system were estimated by numerical simulation in a wide range of electron energy densities (5-30 J/cm2) and pulse durations (50-200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young's modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu-Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN-AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ˜14 GPa.

  14. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    Existing Dual Microstructure Heat Treat (DMHT) technology was successfully applied to Alloy 10, a high strength, nickel-base disk alloy, to produce a disk with a fine grain bore and coarse grain rim. Specimens were extracted from the DMHT disk and tested in tension, creep, fatigue, and crack growth using conditions pertinent to disk applications. These data were then compared with data from "traditional" subsolvus and supersolvus heat treatments for Alloy 10. The results showed the DMHT disk to have a high strength, fatigue resistant bore comparable to that of subsolvus Alloy 10. Further, creep resistance of the DMHT rim was comparable to that of supersolvus Alloy 10. Crack growth resistance in the DMHT rim, while better than that for subsolvus, was inferior to that of supersolvus Alloy 10. The slow cool at the end of the DMHT conversion and/or the subsolvus resolution step are thought to be responsible for degrading rim DMHT crack growth resistance.

  15. Evaluation of Nb-base alloys for the divertor structure in fusion reactors

    SciTech Connect

    Purdy, I.M.

    1996-04-01

    Niobium-base alloys are candidate materials for the divertor structure in fusion reactors. For this application, an alloy should resist aqueous corrosion, hydrogen embrittlement, and radiation damage and should have high thermal conductivity and low thermal expansion. Results of corrosion and embrittlement screening tests of several binary and ternary Nb alloys in high-temperature water indicated the Mb-1Zr, Nb-5MO-1Zr, and Nb-5V-1Z4 (wt %) showed sufficient promise for further investigation. These alloys, together with pure Nb and Zircaloy-4 have been exposed to high purity water containing a low concentration of dissolved oxygen (<12 ppb) at 170, 230, and 300{degrees}C for up to {approx}3200 h. Weight-change data, microstructural observations, and qualitative mechanical-property evaluation reveal that Nb-5V-1Zr is the most promising alloy at higher temperatures. Below {approx}200{degrees}C, the alloys exhibit similiar corrosion behavior.

  16. Hydrogen embrittlement considerations in niobium-base alloys for application in the ITER divertor

    SciTech Connect

    Peterson, D.T. ); Hull, A.B.; Loomis, B.A. )

    1991-01-01

    The ITER divertor will be subjected to hydrogen from aqueous corrosion by the coolant and by transfer from the plasma. Global hydrogen concentrations are one factor in assessing hydrogen embrittlement but local concentrations affected by source fluxes and thermotransport in thermal gradients are more important considerations. Global hydrogen concentrations is some corrosion- tested alloys will be presented and interpreted. The degradation of mechanical properties of Nb-base alloys due to hydrogen is a complex function of temperature, hydrogen concentration, stresses and alloy composition. The known tendencies for embrittlement and hydride formation in Nb alloys are reviewed.

  17. Hydrogen embrittlement considerations in niobium-base alloys for application in the ITER divertor

    SciTech Connect

    Peterson, D.T.; Hull, A.B.; Loomis, B.A.

    1991-12-31

    The ITER divertor will be subjected to hydrogen from aqueous corrosion by the coolant and by transfer from the plasma. Global hydrogen concentrations are one factor in assessing hydrogen embrittlement but local concentrations affected by source fluxes and thermotransport in thermal gradients are more important considerations. Global hydrogen concentrations is some corrosion- tested alloys will be presented and interpreted. The degradation of mechanical properties of Nb-base alloys due to hydrogen is a complex function of temperature, hydrogen concentration, stresses and alloy composition. The known tendencies for embrittlement and hydride formation in Nb alloys are reviewed.

  18. Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

    SciTech Connect

    Cockeram, B.V.

    1999-11-01

    Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods.

  19. Processing of New Materials by Additive Manufacturing: Iron-Based Alloys Containing Silver for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Niendorf, Thomas; Brenne, Florian; Hoyer, Peter; Schwarze, Dieter; Schaper, Mirko; Grothe, Richard; Wiesener, Markus; Grundmeier, Guido; Maier, Hans Jürgen

    2015-07-01

    In the biomedical sector, production of bioresorbable implants remains challenging due to improper dissolution rates or deficient strength of many candidate alloys. Promising materials for overcoming the prevalent drawbacks are iron-based alloys containing silver. However, due to immiscibility of iron and silver these alloys cannot be manufactured based on conventional processing routes. In this study, iron-manganese-silver alloys were for the first time synthesized by means of additive manufacturing. Based on combined mechanical, microscopic, and electrochemical studies, it is shown that silver particles well distributed in the matrix can be obtained, leading to cathodic sites in the composite material. Eventually, this results in an increased dissolution rate of the alloy. Stress-strain curves showed that the incorporation of silver barely affects the mechanical properties.

  20. Research into Oil-based Colloidal-Graphite Lubricants for Forging of Al-based Alloys

    SciTech Connect

    Petrov, A.; Petrov, P.; Petrov, M.

    2011-05-04

    The presented paper describes the topical problem in metal forging production. It deals with the choice of an optimal lubricant for forging of Al-based alloys. Within the scope of the paper, the properties of several oil-based colloidal-graphite lubricants were investigated. The physicochemical and technological properties of these lubricants are presented. It was found that physicochemical properties of lubricant compositions have an influence on friction coefficient value and quality of forgings.The ring compression method was used to estimate the friction coefficient value. Hydraulic press was used for the test. The comparative analysis of the investigated lubricants was carried out. The forging quality was estimated on the basis of production test. The practical recommendations were given to choose an optimal oil-based colloidal-graphite lubricant for isothermal forging of Al-based alloy.

  1. NEUTRON REACTOR FUEL ELEMENT UTILIZING ZIRCONIUM-BASE ALLOYS

    DOEpatents

    Saller, H.A.; Keeler, J.R.; Szumachowski, E.R.

    1957-11-12

    This patent relates to clad fuel elements for use in neutronic reactors and is drawn to such a fuel element which consists of a core of fissionable material, comprised of an alloy of zirconium and U/sup 235/ enriched uranium, encased in a jacket of a binary zirconium-tin alloy in which the tin content ranges between 1 and 15% by weight.

  2. Performance of Alumina-Forming Austenitic Steels, Fe-base and Ni-base alloys exposed to metal dusting environments

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Unocic, Kinga A; Pint, Bruce A; Brady, Michael P

    2011-01-01

    A series of conventional Fe- and Ni- base, chromia- and alumina- forming alloys, and a newly developed creep-resistant, alumina-forming austenitic steel were developed and its performance relative to conventional Fe- and Ni-based chromia-forming alloys was evaluated in metal dusting environments with a range of water vapor contents. Five 500h experiments have been performed at 650 C with different water vapor contents and total pressures. Without water vapor, the Ni-base alloys showed greater resistance to metal dusting than the Fe-base alloys, including AFA. However, with 10-28% water vapor, more protective behavior was observed with the higher-alloyed materials and only small mass changes were observed. Longer exposure times are in progress to further differentiate performance.

  3. Pore Formation Upon Nitriding Iron and Iron-Based Alloys: The Role of Alloying Elements and Grain Boundaries

    NASA Astrophysics Data System (ADS)

    Schwarz, B.; Göhring, H.; Meka, S. R.; Schacherl, R. E.; Mittemeijer, E. J.

    2014-12-01

    Pure iron and a series of iron-based Fe-Me alloys (with Me = Al, Si, Cr, Co, Ni, and Ge) were nitrided in a NH3/H2 gas mixture at 923 K (650 °C). Different nitriding potentials were applied to investigate the development of pores under ferrite and austenite stabilizing conditions. In all cases, pores developed in the nitrided microstructure, i.e., also and strikingly pure ferritic iron exhibited pore development. The pore development is shown to be caused by the decomposition of (homogeneous) nitrogen-rich Fe(-Me)-N phase into nitrogen-depleted Fe(-Me)-N phase and molecular N2 gas. The latter, gas phase can be associated with such high pressure that the surrounding iron-based matrix can yield. Thermodynamic assessments indicate that continued decomposition, i.e., beyond the state where yielding is initiated, is possible. Precipitating alloying-element nitrides, i.e., AlN, CrN, or Si3N4, in the diffusion zone below the surface, hinder the formation of pores due to the competition of alloying-element nitride (Me x N y ) precipitation and pore (N2) development; alloying elements reducing the solubility of nitrogen enhance pore formation. No pore formation was observed upon nitriding a single crystalline pure iron specimen, nitrided under ferrite stabilizing conditions, thereby exhibiting the essential function of grain boundaries for nucleation of pores.

  4. Development and study of chemical vapor deposited tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Meier, G. H.; Bryant, W. A.

    1976-01-01

    A technique for the chemical vapor deposition of alloys was developed. The process, termed pulsing, involves the periodic injection of reactant gases into a previously-evacuated reaction chamber where they blanket the substrate almost instantaneously. Formation of alternating layers of the alloy components and subsequent homogenization allows the formation of an alloy of uniform composition with the composition being determined by the duration and relative numbers of the various cycles. The technique has been utilized to produce dense alloys of uniform thickness and composition (Ta- 10 wt % W) by depositing alternating layers of Ta and W by the hydrogen reduction of TaCl5 and WCl6. A similar attempt to deposit a Ta - 8 wt % W - 2 wt% Hf alloy was unsuccessful because of the difficulty in reducing HfCl4 at temperatures below those at which gas phase nucleation of Ta and W occurred.

  5. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Horton, J.A.; Carmichael, C.A.

    1996-05-01

    This paper summarizes recent progress in developing Cr{sub 2}Nb/Cr(Nb) alloys for structural use in advanced fossil energy conversion systems. Alloy additions were added to control the microstructure and mechanical properties. Two beneficial elements have been identified among all alloying additions added to the alloys. One element is effective in refining the coarse eutectic structure and thus substantially improves the compressive strength and ductility of the alloys. The other element enhances oxidation resistance without sacrificing the ductility. The tensile properties are sensitive to cast defects, which can not be effectively reduced by HIPping at 1450-1580{degrees}C and/or directionally solidifying via a floating zone remelting method.

  6. Friction and wear of iron-base binary alloys in sliding contact with silicon carbide in vacuum

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Multipass sliding friction experiments were conducted with various iron base binary alloys in contact with a single crystal silicon carbide surface in vacuum. Results indicate that the atomic size and concentration of alloy elements play important roles in controlling the transfer and friction properties of iron base binary alloys. Alloys having high solute concentration produce more transfer than do alloys having low solute concentration. The coefficient of friction during multipass sliding generally increases with an increase in the concentration of alloying element. The change of friction with succeeding passes after the initial pass also increases as the solute to iron, atomic radius ratio increases or decreases from unity.

  7. Scale formation on Ni-based alloys in simulated solid oxide fuel cell interconnect environments

    SciTech Connect

    Ziomek-Moroz, Margaret; Cramer, Stephen D.; Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Singh, P.; Windisch, C.F.; Johnson, C.D.; Schaeffer, C.

    2004-11-01

    Recent publications suggest that the environment on the fuel side of the bi-polar stainless steel SOFC interconnects changes the oxidation behavior and morphology of the scale formed on the air side. The U.S. Department of Energy Albany Research Center (ARC), has examined the role of such exposure conditions on advanced nickel base alloys. Alloy formulations developed at ARC and commercial alloys were studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of oxide scales formed on selected alloys was determined in terms of areaspecific resistance (ASR). The corrosion behavior of ARC nickel-based alloys exposed to a dual environment of air/ H2 were compared to those of Crofer 22APU and Haynes 230.

  8. Perpendicular Magnetic Anisotropy in Co-Based Full Heusler Alloy Thin Films

    NASA Astrophysics Data System (ADS)

    Wu, Y.; Xu, X. G.; Miao, J.; Jiang, Y.

    2015-12-01

    Half-metallic Co-based full Heusler alloys have been qualified as promising functional materials in spintronic devices due to their high spin polarization. The lack of perpendicular magnetic anisotropy (PMA) is one of the biggest obstacles restricting their application in next generation ultrahigh density storage such as magnetic random access memory (MARM). How to induce the PMA in Co-based full Heusler alloy thin films has attracted much research interest of scientists. This paper presents an overview of recent progress in this research area. We hope that this paper would provide some guidance and ideas to develop highly spin-polarized Co-based Heusler alloy thin films with PMA.

  9. Corrosion of austenitic stainless steels and nickel-base alloys in supercritical water and novel control methods

    SciTech Connect

    Tan, Lizhen; Allen, Todd R.; Yang, Ying

    2012-01-01

    This chapter contains sections titled: (1) Introduction; (2) Thermodynamics of Alloy Oxidation; (3) Corrosion of Austenitic Stainless Steels and Ni-Base Alloys in SCW; (4) Novel Corrosion Control Methods; (5) Factors Influencing Corrosion; (6) Summary; and (7) References.

  10. MECHANICAL BEHAVIOR OF MOLYBDENUM DISILICIDE-BASED ALLOYS

    SciTech Connect

    A. MISRA; A. SHARIF; ET AL

    2000-12-01

    We have investigated the mechanical behavior of the following single-phase polycrystalline alloys with the MoSi{sub 2} body-center tetragonal structure: MoSi{sub 2} alloyed with {approximately}2.5 at.% Re, MoSi{sub 2} alloyed with 2 at.% Al, MoSi{sub 2} alloyed with 1 at.% Nb, and MoSi{sub 2} alloyed with 1 at.% Re and 2 at.% Al. Several anomalies in the mechanical behavior of alloyed materials were observed. For example, (1) addition of only {approximately}2.5 at. % Re results in an order of magnitude increase in compressive strength at 1600 C, (2) additions of Nb and Al cause solution softening at near-ambient temperatures, and (3) quaternary MoSi{sub 2}-Re-Al alloys show strengthening at elevated temperatures and reduction in flow stress with enhanced plasticity at near-ambient temperatures in compression. The mechanisms of anomalous solution hardening and softening are discussed.

  11. Recent progress in high Bs Fe-based nanocrystalline soft magnetic alloys

    NASA Astrophysics Data System (ADS)

    Ohta, M.; Yoshizawa, Y.

    2011-02-01

    High saturation magnetic flux density (high-Bs) alloy has been developed in an Fe-based nanocrystalline alloy system. A nanocrystalline phase with an average grain size of about 20 nm is obtained by annealing Cu-substituted and/or Cu-and-Si-complex-substituted Fe-B amorphous alloys. The alloy exhibits low coercivity of less than 7 A m-1 and a high Bs of more than 1.8 T. The iron loss at 50 Hz and 1.6 T for a toroidal core made of Fe80.5Cu1.5Si4B14 nanocrystalline alloy is 0.46 W kg-1, which is about 2/3 of that of grain-oriented Si steel. Moreover, the iron loss at 10 kHz and 0.2 T for a wound core made of this alloy is 7.5 W kg-1, which is about 25% of that of non-grain-oriented Si steel and about 60% of that of an Fe-based amorphous alloy. In addition, the cut cores made of the alloy show good superimposed dc-current characteristics and appear promising in applications such as power choke coils (at the high-frequency region).

  12. Imprecise knowledge based design and development of titanium alloys for prosthetic applications.

    PubMed

    Datta, S; Mahfouf, M; Zhang, Q; Chattopadhyay, P P; Sultana, N

    2016-01-01

    Imprecise knowledge on the composition-processing-microstructure-property correlation of titanium alloys combined with experimental data are used for developing rule based models for predicting the strength and elastic modulus of titanium alloys. The developed models are used for designing alloys suitable for orthopedic and dental applications. Reduced Space Searching Algorithm is employed for the multi-objective optimization to find composition, processing and microstructure of titanium alloys suitable for orthopedic applications. The conflicting requirements attributes of the alloys for this particular purpose are high strength with low elastic modulus, along with adequate biocompatibility and low costs. The 'Pareto' solutions developed through multi-objective optimization show that the preferred compositions for the fulfilling the above objectives lead to β or near β-alloys. The concept of decision making employed on the solutions leads to some compositions, which should provide better combination of the required attributes. The experimental development of some of the alloys has been carried out as guided by the model-based design methodology presented in this research. Primary characterizations of the alloys show encouraging results in terms of the mechanical properties. PMID:26398780

  13. Melting, Processing, and Properties of Disordered Fe-Al and Fe-Al-C Based Alloys

    NASA Astrophysics Data System (ADS)

    Satya Prasad, V. V.; Khaple, Shivkumar; Baligidad, R. G.

    2014-09-01

    This article presents a part of the research work conducted in our laboratory to develop lightweight steels based on Fe-Al alloys containing 7 wt.% and 9 wt.% aluminum for construction of advanced lightweight ground transportation systems, such as automotive vehicles and heavy-haul truck, and for civil engineering construction, such as bridges, tunnels, and buildings. The melting and casting of sound, porosity-free ingots of Fe-Al-based alloys was accomplished by a newly developed cost-effective technique. The technique consists of using a special flux cover and proprietary charging schedule during air induction melting. These alloys were also produced using a vacuum induction melting (VIM) process for comparison purposes. The effect of aluminum (7 wt.% and 9 wt.%) on melting, processing, and properties of disordered solid solution Fe-Al alloys has been studied in detail. Fe-7 wt.% Al alloy could be produced using air induction melting with a flux cover with the properties comparable to the alloy produced through the VIM route. This material could be further processed through hot and cold working to produce sheets and thin foils. The cold-rolled and annealed sheet exhibited excellent room-temperature ductility. The role of carbon in Fe-7 wt.% Al alloys has also been examined. The results indicate that Fe-Al and Fe-Al-C alloys containing about 7 wt.% Al are potential lightweight steels.

  14. Effect of exposure in steam or argon on the creep properties of Ni-based alloys: Creep properties of Ni-based alloys

    SciTech Connect

    Dryepondt, S.; Unocic, K. A.; Pint, B. A.

    2012-09-17

    Although expensive, Ni-based superalloys are of interest for the ultrasupercritical steam program because of their good creep and oxidation resistance at temperature above 700 C. However, the effect of steam oxidation on the alloy mechanical properties is unknown, and creep specimens of alloy CCA617, 740 and 230 were pre-oxidized for 2000 and 4000h in steam at 800 C before testing in air at the same temperature. Exposure in steam decreased the creep properties of alloy CCA617 compared with as fabricated material, had less of an effect on alloy 740, and did not affect alloy 230. Testing of a specimen repolished after steam exposure as well as microstructure observation indicate that the oxidation affected zone at the specimen surface is not responsible for the properties degradation. Surprisingly, a similar time anneal in an inert environment resulted in a drastic decrease of creep rupture life and an increase in the creep rate and elongation at rupture. TEM analysis revealed that the mechanical properties decrease for alloy CCA617 is related to the absence of precipitates in the grain.

  15. Mn-Fe base and Mn-Cr-Fe base austenitic alloys

    DOEpatents

    Brager, Howard R.; Garner, Francis A.

    1987-09-01

    Manganese-iron base and manganese-chromium-iron base austenitic alloys designed to have resistance to neutron irradiation induced swelling and low activation have the following compositions (in weight percent): 20 to 40 Mn; up to about 15 Cr; about 0.4 to about 3.0 Si; an austenite stabilizing element selected from C and N, alone or in combination with each other, and in an amount effective to substantially stabilize the austenite phase, but less than about 0.7 C, and less than about 0.3 N; up to about 2.5 V; up to about 0.1 P; up to about 0.01 B; up to about 3.0 Al; up to about 0.5 Ni; up to about 2.0 W; up to about 1.0 Ti; up to about 1.0 Ta; and with the remainder of the alloy being essentially iron.

  16. Mn-Fe base and Mn-Cr-Fe base austenitic alloys

    DOEpatents

    Brager, Howard R.; Garner, Francis A.

    1987-01-01

    Manganese-iron base and manganese-chromium-iron base austenitic alloys designed to have resistance to neutron irradiation induced swelling and low activation have the following compositions (in weight percent): 20 to 40 Mn; up to about 15 Cr; about 0.4 to about 3.0 Si; an austenite stabilizing element selected from C and N, alone or in combination with each other, and in an amount effective to substantially stabilize the austenite phase, but less than about 0.7 C, and less than about 0.3 N; up to about 2.5 V; up to about 0.1 P; up to about 0.01 B; up to about 3.0 Al; up to about 0.5 Ni; up to about 2.0 W; up to about 1.0 Ti; up to about 1.0 Ta; and with the remainder of the alloy being essentially iron.

  17. Factors affecting the optical properties of Pd-free Au-Pt-based dental alloys.

    PubMed

    Shiraishi, Takanobu; Takuma, Yasuko; Miura, Eri; Tanaka, Yasuhiro; Hisatsune, Kunihiro

    2003-12-01

    The optical properties of experimental Au-Pt-based alloys containing a small amount of In, Sn, and Zn were investigated by spectrophotometric colorimetry to extract factors affecting color of Au-Pt-based high-karat dental alloys. It was found that the optical properties of Au-Pt-based alloys are strongly affected by the number of valence electrons per atom in an alloy, namely, the electron:atom ratio, e/a. That is, by increasing the e/a-value, activities of reflection in the long-wavelength range and absorption in the short-wavelength range in the visible spectrum apparently increased. As a result, the maximum slope of the spectral reflectance curve at the absorption edge, which is located near 515 nm (approximately 2.4 eV), apparently increased with e/a-value. Due to this effect, the b*-coordinate (yellow-blue) in the CIELAB color space considerably increased and the a*-coordinate (red-green) slightly increased with e/a-value. The addition of a third element with a higher number of valence electrons to the binary Au-Pt alloy is, therefore, effective in giving a gold tinge to the parent Au-Pt alloy. This information may be useful in controlling the color of Au-Pt-based dental alloys. PMID:15348493

  18. Ignition characteristics of the nickel-based alloy UNS N07718 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, James W.; Billiard, Phillip A.; Hurley, James A.; Mcdermott, Kathleen M.; Vazquez, Isaura

    1989-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel based alloy UNS N07718. Ignition of the alloy was achieved by heating the top. It was found that the alloy would autoheat to destruction from temperatures below the solidus temperature. In addition, endothermic events occurred as the alloy was heated, many at reproducible temperatures. Many endothermic events occurred prior to abrupt increases in surface temperature and appeared to accelerate the rate of increase in specimen temperature. It appeared that the source of some endotherms may increase the oxidation rate of the alloy. Ignition parameters are defined and the temperatures at which these parameters occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

  19. Evaluation of Surface Roughness and Tensile Strength of Base Metal Alloys Used for Crown and Bridge on Recasting (Recycling)

    PubMed Central

    Hashmi, Syed W.; Rao, Yogesh; Garg, Akanksha

    2015-01-01

    Background Dental casting alloys play a prominent role in the restoration of the partial dentition. Casting alloys have to survive long term in the mouth and also have the combination of structure, molecules, wear resistance and biologic compatibility. According to ADA system casting alloys were divided into three groups (wt%); high noble, Noble and predominantly base metal alloys. Aim To evaluate the mechanical properties such as tensile strength and surface roughness of the new and recast base metal (nickel-chromium) alloys. Materials and Methods Recasting of the base metal alloys derived from sprue and button, to make it reusable has been done. A total of 200 test specimens were fabricated using specially fabricated jig of metal and divided into two groups- 100 specimens of new alloy and 100 specimens of recast alloys, which were tested for tensile strength on universal testing machine and surface roughness on surface roughness tester. Results Tensile strength of new alloy showed no statistically significant difference (p-value>0.05) from recast alloy whereas new alloy had statistically significant surface roughness (Maximum and Average surface roughness) difference (p-value<0.01) as compared to recast alloy. Conclusion Within the limitations of the study it is concluded that the tensile strength will not be affected by recasting of nickel-chromium alloy whereas surface roughness increases markedly. PMID:26393194

  20. Shape-Memory-Alloy-Based Deicing System Developed

    NASA Technical Reports Server (NTRS)

    1996-01-01

    Ice buildup on aircraft leading edge surfaces has historically been a problem. Most conventional deicing systems rely either on surface heating to melt the accreted ice or pneumatic surface inflation to mechanically debond the ice. Deicers that rely solely on surface heating require large amounts of power. Pneumatic deicers usually cannot remove thin layers of ice and lack durability. Thus, there is a need for an advanced, low-power ice protection system. As part of the NASA Small Business and Innovation Research (SBIR) program, Innovative Dynamics, Inc., developed an aircraft deicing system that utilizes the properties of Shape Memory Alloys (SMA). The SMA-based system has achieved promising improvements in energy efficiency and durability over more conventional deicers. When they are thermally activated, SMA materials change shape; this is analogous to a conventional thermal expansion. The thermal input is currently applied via conventional technology, but there are plans to implement a passive thermal input that is supplied from the energy transfer due to the formation of the ice itself. The actively powered deicer was tested in the NASA Lewis Icing Research Tunnel on a powered rotating rig in early 1995. The system showed promise, deicing both rime and glaze ice shapes as thin as 1/8 in. The first prototype SMA deicer reduced power usage by 45 percent over existing electrothermal systems. This prototype system was targeted for rotorcraft system development. However, there are current plans underway to develop a fixed-wing version of the deicer.

  1. Deployable aerospace PV array based on amorphous silicon alloys

    NASA Technical Reports Server (NTRS)

    Hanak, Joseph J.; Walter, Lee; Dobias, David; Flaisher, Harvey

    1989-01-01

    The development of the first commercial, ultralight, flexible, deployable, PV array for aerospace applications is discussed. It is based on thin-film, amorphous silicon alloy, multijunction, solar cells deposited on a thin metal or polymer by a proprietary, roll-to-roll process. The array generates over 200 W at AM0 and is made of 20 giant cells, each 54 cm x 29 cm (1566 sq cm in area). Each cell is protected with bypass diodes. Fully encapsulated array blanket and the deployment mechanism weigh about 800 and 500 g, respectively. These data yield power per area ratio of over 60 W/sq m specific power of over 250 W/kg (4 kg/kW) for the blanket and 154 W/kg (6.5 kg/kW) for the power system. When stowed, the array is rolled up to a diameter of 7 cm and a length of 1.11 m. It is deployed quickly to its full area of 2.92 m x 1.11 m, for instant power. Potential applications include power for lightweight space vehicles, high altitude balloons, remotely piloted and tethered vehicles. These developments signal the dawning of a new age of lightweight, deployable, low-cost space arrays in the range from tens to tens of thousands of watts for near-term applications and the feasibility of multi-100 kW to MW arrays for future needs.

  2. Shape Memory Alloy (SMA)-Based Launch Lock

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-01-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing shaft's free motion which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  3. The HIP-nitriding of steels and titanium based alloys

    SciTech Connect

    Jacobs, M.H.; Ashworth, M.A.; Marshall, A.J.

    1996-12-31

    The paper discusses the HIP processing of nitriding steels (S106 and EN41B), austenitic stainless steel and titanium based alloys (cp Ti, Ti-6Al-4V and Ti-48Al-2Mn-2Nb), using ammonia and nitrogen gases as the pressurizing media to produce a nitrided surface. The paper compares the HIP-nitrided material with conventionally nitrided samples in terms of microstructure, case depths (in particular the ability to nitride uniformly down blind holes) and mechanical properties. The effect of HIP process parameters (time, temperature and pressure) on the resultant nitrided surface will also be discussed. Results obtained using NH{sub 3} will be compared with those obtained on samples HIPed in a pure N{sub 2} atmosphere with particular reference to the nitriding steels and the formation of a white layer. The use of NH{sub 3}/N{sub 2} gas mixtures on the nitriding of steels is investigated to determine the effect of NH{sub 3} concentration on process kinetics.

  4. Shape Memory Alloy (SMA)-based launch lock

    NASA Astrophysics Data System (ADS)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-04-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing free motion of the shaft, which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  5. High strength nickel-base alloy with improved oxidation resistance up to 2200 degrees F

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J.

    1968-01-01

    Modifying the chemistry of the NASA TAZ-8 alloy and utilizing vacuum melting techniques provides a high strength, workable nickel base superalloy with improved oxidation resistance for use up to 2200 degrees F.

  6. Advanced oxidation-resistant iron-based alloys for LWR fuel cladding

    NASA Astrophysics Data System (ADS)

    Terrani, K. A.; Zinkle, S. J.; Snead, L. L.

    2014-05-01

    Application of advanced oxidation-resistant iron alloys as light water reactor fuel cladding is proposed. The motivations are based on specific limitations associated with zirconium alloys, currently used as fuel cladding, under design-basis and beyond-design-basis accident scenarios. Using a simplified methodology, gains in safety margins under severe accidents upon transition to advanced oxidation-resistant iron alloys as fuel cladding are showcased. Oxidation behavior, mechanical properties, and irradiation effects of advanced iron alloys are briefly reviewed and compared to zirconium alloys as well as historic austenitic stainless steel cladding materials. Neutronic characteristics of iron-alloy-clad fuel bundles are determined and fed into a simple economic model to estimate the impact on nuclear electricity production cost. Prior experience with steel cladding is combined with the current understanding of the mechanical properties and irradiation behavior of advanced iron alloys to identify a combination of cladding thickness reduction and fuel enrichment increase (∼0.5%) as an efficient route to offset any penalties in cycle length, due to higher neutron absorption in the iron alloy cladding, with modest impact on the economics.

  7. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    SciTech Connect

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive for Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.

  8. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  9. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    DOE PAGESBeta

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive formore » Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.« less

  10. Thermodynamic Prediction of Compositional Phases Confirmed by Transmission Electron Microscopy on Tantalum-Based Alloy Weldments

    SciTech Connect

    Moddeman, William E.; Birkbeck, Janine C.; Barklay, Chadwick D.; Kramer, Daniel P.; Miller, Roger G.; Allard, Lawrence F.

    2007-01-30

    Tantalum alloys have been used by the U.S. Department of Energy as structural alloys for radioisotope based thermal to electrical power systems since the 1960s. Tantalum alloys are attractive for high temperature structural applications due to their high melting point, excellent formability, good thermal conductivity, good ductility (even at low temperatures), corrosion resistance, and weldability. Tantalum alloys have demonstrated sufficient high-temperature toughness to survive prolonged exposure to the radioisotope power-system working environment. Typically, the fabrication of power systems requires the welding of various components including the structural members made of tantalum alloys. Issues such as thermodynamics, lattice structure, weld pool dynamics, material purity and contamination, and welding atmosphere purity all potentially confound the understanding of the differences between the weldment properties of the different tantalum-based alloys. The objective of this paper is to outline the thermodynamically favorable material phases in tantalum alloys, with and without small amounts of hafnium, during and following solidification, based on the results derived from the FactSage(c) Integrated Thermodynamic Databank. In addition, Transition Electron Microscopy (TEM) data will show for the first time, the changes occurring in the HfC before and after welding, and the data will elucidate the role HfC plays in pinning grain boundaries.

  11. Application of STEM characterization for investigating radiation effects in BCC Fe-based alloys

    SciTech Connect

    Parish, Chad M.; Field, Kevin G.; Certain, Alicia G.; Wharry, Janelle P.

    2015-04-20

    This paper provides a general overview of advanced scanning transmission electron microscopy (STEM) techniques used for characterization of irradiated BCC Fe-based alloys. Advanced STEM methods provide the high-resolution imaging and chemical analysis necessary to understand the irradiation response of BCC Fe-based alloys. The use of STEM with energy dispersive x-ray spectroscopy (EDX) for measurement of radiation-induced segregation (RIS) is described, with an illustrated example of RIS in proton- and self-ion irradiated T91. Aberration-corrected STEM-EDX for nanocluster/nanoparticle imaging and chemical analysis is also discussed, and examples are provided from ion-irradiated oxide dispersion strengthened (ODS) alloys. In conclusion, STEM techniques for void, cavity, and dislocation loop imaging are described, with examples from various BCC Fe-based alloys.

  12. Application of STEM characterization for investigating radiation effects in BCC Fe-based alloys

    DOE PAGESBeta

    Parish, Chad M.; Field, Kevin G.; Certain, Alicia G.; Wharry, Janelle P.

    2015-04-20

    This paper provides a general overview of advanced scanning transmission electron microscopy (STEM) techniques used for characterization of irradiated BCC Fe-based alloys. Advanced STEM methods provide the high-resolution imaging and chemical analysis necessary to understand the irradiation response of BCC Fe-based alloys. The use of STEM with energy dispersive x-ray spectroscopy (EDX) for measurement of radiation-induced segregation (RIS) is described, with an illustrated example of RIS in proton- and self-ion irradiated T91. Aberration-corrected STEM-EDX for nanocluster/nanoparticle imaging and chemical analysis is also discussed, and examples are provided from ion-irradiated oxide dispersion strengthened (ODS) alloys. In conclusion, STEM techniques for void,more » cavity, and dislocation loop imaging are described, with examples from various BCC Fe-based alloys.« less

  13. Commercialization status of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.

    1997-12-31

    The Ni{sub 3}Al-based alloys have been under development at the Oak Ridge National Laboratory (ORNL) and other research institutions in the United States and around the world for the last ten years. The incremental developments of composition, melting process, casting methods, property data, corrosion data, weldability development, and prototype component testing under production-like operating conditions have pushed the ORNL-developed Ni{sub 3}Al-based alloys closer to commercialization. This paper will present the highlights of incremental technical developments along with the approach and current status of commercialization. It is concluded that cast components are the primary applications of Ni{sub 3}Al-based alloys, and applications range from heat-treating fixtures of forging dies. It is also concluded that the commercialization process is accelerated when technology is licensed to an organization that can produce the alloy, has component manufacturing capability, and is also a user.

  14. Corrosion Performance Based on the Microstructural Array of Al-Based Monotectic Alloys in a NaCl Solution

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Freitas, Emmanuelle S.; Garcia, Amauri

    2014-01-01

    The aim of this study is to compare the electrochemical behavior of three monotectic Al-based alloys (Al-Pb, Al-Bi, and Al-In) in a 0.5 M NaCl solution at room temperature. Two distinct microstructure arrays were experimentally obtained for each Al monotectic alloy by using a water-cooled unidirectional solidification system. Results of electrochemical impedance spectroscopy (EIS) plots, potentiodynamic polarization curves, and impedance parameters obtained by an equivalent circuit analysis are discussed. It was found that the Al-Pb alloy has lower corrosion current density, higher polarization resistance, lower relative weight, and cost than the corresponding values of Al-Bi and Al-In alloys. It is also shown that the electrochemical behavior of the three alloys examined are intimately correlated with the scale of the corresponding microstructure, with smaller droplets and spacings (i.e., cell and interphase spacings) being associated with a decrease in the corrosion resistance.

  15. Corrosion behavior of experimental and commercial nickel-base alloys in HCl and HCl containing Fe3+

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    The effects of ferric ions on the corrosion resistance and electrochemical behavior of a series of Ni-based alloys in 20% HCl at 30ºC were investigated. The alloys studied were those prepared by the Albany Research Center (ARC), alloys J5, J12, J13, and those sold commercially, alloys 22, 242, 276, and 2000. Tests included mass loss, potentiodynamic polarization, and linear polarization.

  16. Development of tough, strong, iron-base alloy for cryogenic applications

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.

    1983-01-01

    The development of an iron-base alloy that combines the normally divergent properties of high toughness and high strength at cryogenic temperatures is discussed. Specifically, alloy properties were sought which at -196 C would exhibit a fracture toughness of 220 MPa-m(1/2) with a corresponding yield strength of 1.4 GPa (200 ksi). Early work showed that high toughness could be achieved in Fe-12Ni alloys containing reactive metal additions such as Al, Nb, Ti, and V. Further research emphasized strengthening of these tough alloys by thermomechanical processing and the addition of Cu. Results showed that high strength and high toughness could be achieved in a single alloy at temperatures as low as -196 C. An alloy with composition Fe-12Ni-9.5Al-2Cu exhibited a yield strength of 1.65 GPa with a corresponding fracture toughness of 220 MPa-m(1/2) at -196 C. Strengthening due to Cu additions to the Fe-12Ni base alloys results primarily from precipitation of Cu-rich epsilon particles approximately 20 nm in diameter. Strengthening mechanisms are discussed in terms of an elastic modulus hardening model and are supported by transimission electron microscopy examinations of selected test specimens.

  17. Hot Workability of CuZr-Based Shape Memory Alloys for Potential High-Temperature Applications

    NASA Astrophysics Data System (ADS)

    Biffi, Carlo Alberto; Tuissi, Ausonio

    2014-07-01

    The research on high-temperature shape memory alloys has been growing because of the interest of several potential industrial fields, such as automotive, aerospace, mechanical, and control systems. One suitable candidate is given by the CuZr system, because of its relative low price in comparison with others, like the NiTi-based one. In this context, the goal of this work is the study of hot workability of some CuZr-based shape memory alloys. In particular, this study addresses on the effect of hot rolling process on the metallurgical and calorimetric properties of the CuZr system. The addition of some alloying elements (Cr, Co, Ni, and Ti) is taken into account and their effect is also put in comparison with each other. The alloys were produced by means of an arc melting furnace in inert atmosphere under the shape of cigars. Due to the high reactivity of these alloys at high temperature, the cigars were sealed in a stainless steel can before the processing and two different procedures of hot rolling were tested. The characterization of the rolled alloys is performed using discrete scanning calorimetry in terms of evolution of the martensitic transformation and scanning electron microscopy for the microstructural investigations. Additionally, preliminary tests of laser interaction has been also proposed on the alloy more interesting for potential applications, characterized by high transformation temperatures and its good thermal stability.

  18. Biocompatibility of new Ti-Nb-Ta base alloys.

    PubMed

    Hussein, Abdelrahman H; Gepreel, Mohamed A-H; Gouda, Mohamed K; Hefnawy, Ahmad M; Kandil, Sherif H

    2016-04-01

    β-type titanium alloys are promising materials in the field of medical implants. The effect of β-phase stability on the mechanical properties, corrosion resistance and cytotoxicity of a newly designed β-type (Ti77Nb17Ta6) biocompatible alloys are studied. The β-phase stability was controlled by the addition of small quantities of Fe and O. X-ray diffraction and microstructural analysis showed that the addition of O and Fe stabilized the β-phase in the treated solution condition. The strength and hardness have increased with the increase in β-phase stability while ductility and Young's modulus have decreased. The potentio-dynamic polarization tests showed that the corrosion resistance of the new alloys is better than Ti-6Al-4V alloy by at least ten times. Neutral red uptake assay cytotoxicity test showed cell viability of at least 95%. The new alloys are promising candidates for biomedical applications due to their high mechanical properties, corrosion resistance, and reduced cytotoxicity. PMID:26838885

  19. Interstitial-phase precipitation in iron-base alloys: a comparative study

    SciTech Connect

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy.

  20. Mechanical Responses of Superlight β-Based Mg-Li-Al-Zn Wrought Alloys under Resonance

    NASA Astrophysics Data System (ADS)

    Song, Jenn-Ming; Lin, Yi-Hua; Su, Chien-Wei; Wang, Jian-Yih

    2009-05-01

    To extend the application of lightweight Mg alloys in the automotive industry, this study suggests a β-based Mg-Li alloy (LAZ1110) with superior vibration fracture resistance by means of material design. In the cold-rolled state, a strengthened β matrix by the additions of Al and Zn, as well as intergranular platelike α precipitates, which are able to stunt the crack growth, contributes to a comparable vibration life with commercial Mg-Al-Zn alloys under a similar strain condition.

  1. Erosion-corrosion performance of nickel-based and copper-based alloys in the Arabian Gulf seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Sayegh, A.

    1996-10-01

    The erosion-corrosion behavior of nickel-based (UNS N0 6022) and copper-based (UNS C71500) alloy tubes in water flowing seawater containing sulfide ions is investigated. Visual, optical and scanning electron microscopy examinations of the internal surfaces of the tubes were conducted to compare the susceptibilities to erosion-corrosion attack of these two alloys, taking into consideration the nature of the product films formed.

  2. Creep behavior of uranium carbide-based alloys

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, T. R.; Moak, D. P.

    1975-01-01

    The present work gives the results of experiments on the influence of zirconium carbide and tungsten on the creep properties of uranium carbide. The creep behavior of high-density UC samples follows the classical time-dependence pattern of (1) an instantaneous deformation, (2) a primary creep region, and (3) a period of steady-state creep. Creep rates for unalloyed UC-1.01 and UC-1.05 are several orders of magnitude greater than those measured for carbide alloys containing a Zr-C and/or W dispersoid. The difference in creep strength between alloyed and unalloyed materials varies with temperature and applied stress.

  3. Chromium boron surfaced nickel-iron base alloys

    NASA Technical Reports Server (NTRS)

    Rashid, James M. (Inventor); Friedrich, Leonard A. (Inventor); Freling, Melvin (Inventor)

    1984-01-01

    Chromium boron diffusion coatings on nickel iron alloys uniquely provide them with improvement in high cycle fatigue strength (up to 30%) and erosion resistance (up to 15 times), compared to uncoated alloy. The diffused chromium layer extends in two essential concentration zones to a total depth of about 40.times.10.sup.-6 m, while the succeeding boron layer is limited to 50-90% of the depth of the richest Cr layer nearest the surface. Both coatings are applied using conventional pack diffusion processes.

  4. Antiferromagnetic FeMn alloys electrodeposited from chloride-based electrolytes.

    PubMed

    Ruiz-Gómez, Sandra; Ranchal, Rocío; Abuín, Manuel; Aragón, Ana María; Velasco, Víctor; Marín, Pilar; Mascaraque, Arantzazu; Pérez, Lucas

    2016-03-01

    The capability of synthesizing Fe-based antiferromagnetic metal alloys would fuel the use of electrodeposition in the design of new magnetic devices such as high-aspect-ratio spin valves or new nanostructured hard magnetic composites. Here we report the synthesis of high quality antiferromagnetic FeMn alloys electrodeposited from chloride-based electrolytes. We have found that in order to grow homogeneous FeMn films it is necessary to incorporate a large concentration of NH4Cl as an additive in the electrolyte. The study of the structure and magnetic properties shows that films with composition close to Fe50Mn50 are homogeneous antiferromagnetic alloys. We have established a parameter window for the synthesis of FeMn alloys that show antiferromagnetism at room temperature. PMID:26925594

  5. Tool wear mechanisms in the machining of Nickel based super-alloys: A review

    NASA Astrophysics Data System (ADS)

    Akhtar, Waseem; Sun, Jianfei; Sun, Pengfei; Chen, Wuyi; Saleem, Zawar

    2014-06-01

    Nickel based super-alloys are widely employed in aircraft engines and gas turbines due to their high temperature strength, corrosion resistance and, excellent thermal fatigue properties. Conversely, these alloys are very difficult to machine and cause rapid wear of the cutting tool, frequent tool changes are thus required resulting in low economy of the machining process. This study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloys. Typical tool wear mechanisms found by different researchers are analyzed in order to find out the most prevalent wear mechanism affecting the tool life. The review of existing works has revealed interesting findings about the tool wear mechanisms in the machining of these alloys. Adhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

  6. Iron-based alloy and nitridation treatment for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Yang, Bing [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN

    2010-11-09

    A corrosion resistant electrically conductive component that can be used as a bipolar plate in a PEM fuel cell application is composed of an alloy substrate which has 10-30 wt. % Cr, 0.5 to 7 wt. % V, and base metal being Fe, and a continuous surface layer of chromium nitride and vanadium nitride essentially free of base metal. A oxide layer of chromium vanadium oxide can be disposed between the alloy substrate and the continuous surface nitride layer. A method to prepare the corrosion resistant electrically conductive component involves a two-step nitridization sequence by exposing the alloy to a oxygen containing gas at an elevated temperature, and subsequently exposing the alloy to an oxygen free nitrogen containing gas at an elevated temperature to yield a component where a continuous chromium nitride layer free of iron has formed at the surface.

  7. Surface modification of ferritic and Ni based alloys for improved oxidation resistance of SOFC interconnect applications

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.; Kung, Steven C.

    2005-08-01

    This research is aimed at evaluating a surface modification of ferritic stainless steels (Type-430 and Crofer 22APU) and nickel-base alloys (Haynes 230) for use in the SOFC temperature range of 700 to 800°C. A surface treatment was devised to enhance the stability of the base metal oxide that forms and to reduce the oxidation rate of the materials at high temperature. Oxidation tests (in wet air; treated and untreated) were conducted at 800°C to evaulate the corrosion resistance of the alloys. It was found that the surface treatment improved the oxidation resistance of all the alloys tested. However, the treatment improved the performance of 430SS more than that of the other alloys.

  8. Tailoring Fe-Base Alloys for Intermediate Temperature SOFC Interconnect Application

    SciTech Connect

    J.H. Zhu; M.P. Brady; H.U. Anderson

    2007-12-31

    This report summarized the research efforts and major conclusions for our SECA Phase I and II project focused on Cr-free or low Cr Fe-Ni based alloy development for intermediate temperature solid oxide fuel cell (SOFC) interconnect application. Electrical conductivity measurement on bulk (Fe,Ni){sub 3}O{sub 4} coupons indicated that this spinel phase possessed a higher electrical conductivity than Cr{sub 1.5}Mn{sub 1.5}O{sub 4} spinel and Cr{sub 2}O{sub 3}, which was consistent with the low area specific resistance (ASR) of the oxide scale formed on these Fe-Ni based alloys. For Cr-free Fe-Ni binary alloys, although the increase in Ni content in the alloys improved the oxidation resistance, and the Fe-Ni binary alloys exhibited adequate CTE and oxide scale ASR, their oxidation resistance needs to be further improved. Systematic alloy design efforts have led to the identification of one low-Cr (6wt.%) Fe-Ni-Co based alloy which formed a protective, electrically-conductive Cr{sub 2}O{sub 3} inner layer underneath a Cr-free, highly conductive spinel outer layer. This low-Cr, Fe-Ni-Co alloy has demonstrated a good CTE match with other cell components; high oxidation resistance comparable to that of Crofer; low oxide scale ASR with the formation of electrically-insulating phases in the oxide scale; no scale spallation during thermal cycling; adequate compatibility with cathode materials; and comparable mechanical properties with Crofer. The existence of the Cr-free (Fe,Co,Ni){sub 3}O{sub 4} outer layer effectively reduced the Cr evaporation and in transpiration testing resulted in a 6-fold decrease in Cr evaporation as compared to a state-of-the-art ferritic interconnect alloy. In-cell testing using an anode supported cell with a configuration of Alloy/Pt/LSM/YSZ/Ni+YSZ indicates that the formation of the Cr-free spinel layer via thermal oxidation was effective in blocking the Cr migration and thus improving the cell performance stability. Electroplating of the Fe

  9. Burner Rig Hot Corrosion of Five Ni-Base Alloys Including Mar-M247

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Helmink, R.; Harris, K.; Erickson, G.

    2000-01-01

    The hot corrosion resistance of four new Ni-base superalloys was compared to that of Mar-M247 by testing in a Mach 0.3 burner rig at 900 C for 300 1-hr cycles. While the Al content was held the same as in the Mar-M247, the Cr and Co levels in the four new alloys were decreased while other strengthening elements (Re, Ta) were increased. Surprisingly, despite their lower Cr and Co contents, the hot corrosion behavior of all four new alloys was superior to that of the Mar-M247 alloy. The Mar-M247 alloy began to lose weight almost immediately whereas the other four alloys appeared to undergo an incubation period of 50-150 1-hr cycles. Examination of the cross-sectional microstructures showed regions of rampant corrosion attack (propagation stage) in all five alloys after 300 1-hr cycles . This rampant corrosion morphology was similar for each of the alloys with Ni and Cr sulfides located in an inner subscale region. The morphology of the attack suggests a classic "Type I", or high temperature, hot corrosion attack.

  10. Towards first principles-based identification of ternary alloys for hydrogen purification membranes

    SciTech Connect

    Kamakoti, P.; Sholl, D.S.

    2006-08-01

    Using dense films of metal alloys offers a useful path towards fabricating membranes for hydrogen purification that simultaneously exhibit high H2 fluxes and are chemically robust. Experimental identification of ternary alloys with these properties has been limited by the large resources needed to test multiple materials. We have considered whether first principles calculations could be used to screen ternary alloys in the absence of experimental data by examining methods that could allow these calculations to be applied to large numbers of materials. In particular, we have used models based on density functional theory (DFT) calculations to examine a class of ternary metal alloys made up of Pd, Cu and a third additive metal as H2 membranes. Our calculations suggest additive metals that yield ternary alloys that retain the favorable surface chemistry of CuPd binary alloys but are predicted to yield higher H2 fluxes than the corresponding binary membranes. Our results also point to future directions for the development of first principles calculations in screening ternary alloys for H2 purification.

  11. Strain ageing and yield plateau phenomena in {gamma}-TiAl based alloys containing boron

    SciTech Connect

    Cheng, T.T.; Bate, P.S.; Botten, R.R.; Lipsitt, H.A.

    1999-01-08

    There has been considerable interest over the past few years in {gamma}-TiAl based alloys since they offer a combination of low density and useful mechanical properties at temperatures higher than those possible with conventional titanium alloys. However, there are still serious limitations to their use in engineering components due to their limited ductility and fracture toughness. Much of the recent work has been focused on improving the room temperature ductility of these materials, and a significant part of the work has been involved with studying the effects of thermo-mechanical processing (TMP) and alloying. One of the alloying additions which has received much attention is boron. Addition of boron ({ge}0.5 at.%) leads to refined as-cast grain structures and can increase the strength and ductility of these alloys. If boron does segregate to grain boundaries, it would be expected that segregation would also occur at dislocations, which can result in solute locking and yield point phenomena. Nakano and Umakoshi`s results show some signs of this, with regions of distinct upward curvature in stress-strain curves for boron-containing material, although the flow stress was always increasing with strain. Evidence of strain ageing in TiAl alloys containing boron has also been reported by Wheeler et al., and the work reported here also suggests that boron can act to produce solute locking of glide dislocations in a different class of near {gamma}-TiAl alloys.

  12. Atmospheric Corrosion of Different Fe-based Alloys in Nanocrystalline State

    NASA Astrophysics Data System (ADS)

    Sitek, J.; Sedlačková, K.; Seberíni, M.

    2005-07-01

    Nanocrystalline Fe-based alloys are interesting for their soft magnetic properties. Because these alloys are potentially applicable in outdoor-working components, their corrosion behaviour requires careful analysis. This work presents the results of the atmospheric corrosion tests in industrial and rural environments performed for up to 6 months. We compared the corrosion behaviour of two different compositions of NANOPERM-type alloys: Fe87.5Zr6.5B6 and Fe76Mo8Cu1B15 with classical FINEMET alloys of the nominal composition of Fe73.5Cu1Nb3Si13.5B9 type. The techniques of Mössbauer spectroscopy, conversion electron Mössbauer spectroscopy, X-ray diffraction and transmission electron microscopy have been employed to compare their corrosion rate, characterize corrosion products and inspect the structural changes of the nanocrystalline structure. It was found that the Si-containing FINEMET alloys are the most corrosion-resistant whereas worse corrosion properties were observed for molybdenum-containing Fe76Mo8Cu1B15 alloy. The corrosion product formed on the surface of NANOPERM-type alloys showed a needlelike morphology and a poor crystalline order and has been identified as lepidocrocite, γ-FeOOH.

  13. Characteristics of strength and plasticity of tungsten and tungsten-base alloys I. Mechanical properties

    SciTech Connect

    Bukhanovskii, V.V.; Golovin, S.A.; Kharchenko, V.K.; Kravchenko, V.S.; Nikol'skii, V.N.; Ol'shanskii, A.B.

    1986-01-01

    The authors establish the temperature relationship of the strength and plastic properties of tungsten and tungsten-base alloys taking into consideration the statistical parameters of the spread caused by structural and technical factors and a quantitative determination of the influence in tension of dispersion hardening of tungsten with refractory particles of hafnium and yttrium oxides. The observed dip in plasticity in the dispersion-hardened tungsten alloys does not contradict the mechanism of high temperature embrittlement of commercially pure tungsten.

  14. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  15. Eutectic alloys. Citations from the International Aerospace Abstracts data base

    NASA Technical Reports Server (NTRS)

    Moore, P.

    1980-01-01

    These 250 abstracts from the international literature provide summaries of the preparation, treatments, composition and structure, and properties of eutectic alloys. Techniques for directional solidification and treatments including glazing, coating, and fiber reinforcement are discussed. In addition to the mechanical and thermal properties, the superconducting, corrosion, resistance, and thermionic emission and adsorption properties are described.

  16. SYNTHESIS AND PERFORMANCE OF FE-BASED AMORPHOUS ALLOYS FOR NUCLEAR WASTE REPOSITORY APPLICATIONS

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-08

    In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s that exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. Moreover, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys with increased cross-section for thermal neutron capture will be outlined to demonstrate that through careful design of alloy composition it is possible to tailor the material properties of the thermally spray-formed amorphous coating to accommodate the challenges anticipated in typical nuclear waste storage applications over tens of thousands of years in a variety of corrosive environments.

  17. Assessment of the Oxidation Behavior of a Pt-Based Alloy for High Temperature Applications

    NASA Astrophysics Data System (ADS)

    Odusote, J. K.; Cornish, L. A.; Papo, J. M.

    2013-11-01

    Pt-based alloys are being developed as a possible future replacement for Ni-based superalloy components in the hottest section of turbine engines. The critical properties of these alloys are their ability to withstand higher thermal and mechanical stresses as well as to resist aggressive corrosive and oxidizing environments in applications. Oxidation properties of these alloys were investigated between 1150 and 1350 °C. The surface roughness of the as-polished samples was determined using atomic force microscopy, while the microstructures of both the as-polished and oxidized samples were examined using scanning electron microscopy. The alloy was found to be composed of a two-phase gamma/gamma prime microstructure, while the average surface roughness decreased from 5.78 nm after 1 μm diamond paste polishing to 4.13 nm with 0.25 μm diamond paste polishing. Microstructure examination of the oxidized alloy samples revealed the formation of compact and protective external oxide scale composed of α-alumina, as confirmed by the XRD and Raman spectroscopy. The results also showed that the oxide scale thickens with increased exposure time and temperatures according to parabolic kinetics. It was concluded from the results that the Pt-based alloys possess good oxidation resistance and thus will be suitable for high temperature applications, such as turbine engines.

  18. Bond Strength of Resin Cements to Noble and Base Metal Alloys with Different Surface Treatments

    PubMed Central

    Raeisosadat, Farkhondeh; Ghavam, Maryam; Hasani Tabatabaei, Masoomeh; Arami, Sakineh; Sedaghati, Maedeh

    2014-01-01

    Objectives: The bond strength of resin cements to metal alloys depends on the type of the metal, conditioning methods and the adhesive resins used. The purpose of this study was to evaluate the bond strength of resin cements to base and noble metal alloys after sand blasting or application of silano-pen. Materials and Method: Cylinders of light cured Z 250 composite were cemented to “Degubond 4” (Au Pd) and “Verabond” (Ni Cr) alloys by either RelyX Unicem or Panavia F2, after sandblasting or treating the alloys with Silano-Pen. The shear bond strengths were evaluated. Data were analyzed by three-way ANOVA and t tests at a significance level of P<0.05. Results: When the alloys were treated by Silano-Pen, RelyX Unicem showed a higher bond strength for Degubond 4 (P=0.021) and Verabond (P< 0.001). No significant difference was observed in the bond strength of Panavia F2 to the alloys after either of surface treatments, Degubond 4 (P=0.291) and Verabond (P=0.899). Panavia F2 showed a higher bond strength to sandblasted Verabond compared to RelyX Unicem (P=0.003). The bond strength of RelyX Unicem was significantly higher to Silano-Pen treated Verabond (P=0.011). The bond strength of the cements to sandblasted Degubond 4 showed no significant difference (P=0.59). RelyX Unicem had a higher bond strength to Silano-Pen treated Degubond 4 (P=0.035). Conclusion: The bond strength of resin cements to Verabond alloy was significantly higher than Degubond 4. RelyX Unicem had a higher bond strength to Silano-Pen treated alloys. Surface treatments of the alloys did not affect the bond strength of Panavia F2. PMID:25628687

  19. Computer-Aided Design of Manufacturing Chain Based on Closed Die Forging for Hardly Deformable Cu-Based Alloys

    NASA Astrophysics Data System (ADS)

    Pietrzyk, Maciej; Kuziak, Roman; Pidvysots'kyy, Valeriy; Nowak, Jarosław; Węglarczyk, Stanisław; Drozdowski, Krzysztof

    2013-07-01

    Two copper-based alloys were considered, Cu-1 pct Cr and Cu-0.7 pct Cr-1 pct Si-2 pct Ni. The thermal, electrical, and mechanical properties of these alloys are given in the paper and compared to pure copper and steel. The role of aging and precipitation kinetics in hardening of the alloys is discussed based upon the developed model. Results of plastometric tests performed at various temperatures and various strain rates are presented. The effect of the initial microstructure on the flow stress was investigated. Rheologic models for the alloys were developed. A finite element (FE) model based on the Norton-Hoff visco-plastic flow rule was applied to the simulation of forging of the alloys. Analysis of the die wear for various processes of hot and cold forging is presented as well. A microstructure evolution model was implemented into the FE code, and the microstructure and mechanical properties of final products were predicted. Various variants of the manufacturing cycles were considered. These include different preheating schedules, hot forging, cold forging, and aging. All variants were simulated using the FE method and loads, die filling, tool wear, and mechanical properties of products were predicted. Three variants giving the best combination of forging parameters were selected and industrial trials were performed. The best manufacturing technology for the copper-based alloys is proposed.

  20. Ductility enhancement in NiAl (B2)-base alloys by microstructural control

    NASA Astrophysics Data System (ADS)

    Ishida, K.; Kainuma, R.; Ueno, N.; Nishizawa, T.

    1991-02-01

    An attempt to improve ductility of NiAl (B2)-base alloys has been made by the addition of alloying elements and the control of microstructure. It has been found that a small amount of fcc γ phase formed by the addition of Fe, Co, and Cr has a drastic effect not only on the hot workability but also on the tensile ductility at room temperature. The enhancement in ductility is mainly due to the modification of Β-phase grains by the coexistence of γ phase. The effect of alloying elements on the hot forming ability is strongly related to the phase equilibria and partition behavior among γ, γ' (L12 structure), and Β phases in the Ni-Al-X alloy systems. The ductility-enhancement method shows promise for expanding the practical application of nickel aluminide.

  1. Self passivating W-based alloys as plasma facing material for nuclear fusion

    NASA Astrophysics Data System (ADS)

    Koch, F.; Bolt, H.

    2007-03-01

    Self passivating tungsten-based alloys may provide a major safety advantage in comparison with pure tungsten (W) which is presently the main candidate material for the plasma-facing protection of future fusion power reactors. Films of binary and ternary tungsten alloys were synthesized by magnetron sputtering. The oxidation behaviour was measured with a thermo balance set-up under synthetic air at temperatures up to 1273 K. Binary alloys of W-Si showed good self passivation properties by forming an SiO2 film at the surface. Using ternary alloys the oxidation behaviour could be further improved. A compound of W-Si-Cr showed a reduction of the oxidation rate by a factor of 104 at 1273 K.

  2. Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

    SciTech Connect

    Day, S D; Haslam, J J; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.

  3. Optimization of Iron Cobalt-based Nanocomposite Alloys for High Induction and Increased Resistivity

    NASA Astrophysics Data System (ADS)

    Shen, Shen

    FeCo-based nanocrystalline soft magnetic materials are promising to provide high saturation induction, high Curie temperature and excellent soft magnetic properties for electric vehicle and high frequency power conversion applications. The increasing operation frequency of various inductive applications requires nanocomposite alloys with higher resistivity to suppress power losses. In this thesis, the method of measuring as-cast and annealed resistivity of melt-spun ribbon alloys by obtaining alloy densities was established. Archimedes method with deionized water as a medium was used to determine the density of crystalline alloys. A gas pycnometer using dry Helium gas as the medium exhibited improved accuracy in measuring the density of amorphous ribbon alloys compared to the conventional Archimedes method using a liquid medium. This method was applied to previously developed HITPERM (FeCoZrBCu) and HTX002 (FeCoBSiCu) type of alloys as well as carbon-containing (FeCoBCCu) alloys to guide composition adjustments pursuing for improved magnetic properties. In the HITPERM type of alloys, the composition dependence of as-cast resistivity was studied and simulated by Mott's two-current model with a rigid-band assumption which provided guidance for further adjusting alloy composition looking for higher resistivity. An alloy designed with the Fe:Co ratio for maximum as-cast resistivity and Hf as glass former exhibits low power loss values being approximately 1/4 of those measured on the alloy with the original HITPERM composition for a range of frequencies. The Al and Si additions were found effective to achieve a high resistivity of 151.9 muO·cm in the as-cast alloys but also lead to embrittlement of melt-spun ribbons. Composition adjustments on the HTX002 type of alloys which are castable in air and available for larger-scale production were also explored. Increasing the ferromagnetic late transition metal content by reducing glass formers was found effective to achieve

  4. Application of Laser Design of Amorphous Feco-Based Alloys for the Formation of Amorphous-Crystalline Composites

    NASA Astrophysics Data System (ADS)

    Permyakova, I. E.; Glezer, A. M.; Ivanov, A. A.; Shelyakov, A. V.

    2016-01-01

    Morphological and fractographic features of change of FeCo-based amorphous alloy surfaces after laser treatment are studied in detail. Regimes of laser treatment that allow various degrees of crystallization of the examined alloys to be obtained, including thin (<1 •m) crystal layers on amorphous alloy surfaces, amorphous-crystalline composites, and completely crystalline alloys are adjusted. The Vickers hardness is estimated in zones of selective laser irradiation. The structure of the examined alloys attendant to the change of their mechanical properties is analyzed.

  5. Physical Simulation of Friction Stir Welding and Processing of Nickel-Base Alloys Using Hot Torsion

    NASA Astrophysics Data System (ADS)

    Rule, James R.; Lippold, John C.

    2013-08-01

    The Gleeble hot torsion test was utilized in an attempt to simulate the friction stir-processed microstructure of three Ni-base alloys: Hastelloy X, Alloy 625, and Alloy 718. The simulation temperatures were based on actual thermal cycles measured by embedded thermocouples during friction stir processing of these alloys. Peak process temperatures were determined to be approximately 1423 K (1150 °C) for Hastelloy X and Alloy 625 K and 1373 K (352 °C and 1100 °C) for Alloy 718. The peak temperature and cooling rates were programed into the Gleeble™ 3800 thermo-mechanical simulator to reproduce the stir zone and thermo-mechanically affected zone (TMAZ) microstructures. The TMAZ was successfully simulated using this technique, but the stir zone microstructure could not be accurately reproduced, with hot torsion samples exhibiting larger grain size than actual friction stir processing trials. Shear stress and strain rates as a function of temperature were determined for each material using hot torsion simulation.

  6. Processing-property-microstructure relationships in TiAl-based alloys

    SciTech Connect

    Loretto, M.H.; Hu, D.; Godfrey, A.

    1997-12-31

    A range of Ti-Al-based alloys have been produced by plasma melting either small buttons (1kg samples) or ingots (up to 50kg). Some of the ingots have been atomized. The influence of thermomechanical processing on the microstructure of these materials has been assessed using optical and electron microscopy and the room temperature mechanical properties and creep strengths determined. It has been found that either through appropriate processing and/or through alloy development, it is possible to obtain alloys with room temperature strengths up to 1,000 MPa. Elongations of about 1% at room temperature have been obtained for alloys with this strength and this is coupled with significant improvements in creep strength over the reference alloy, Ti-48Al-2Mn-2Nb. The influence of the difficulty of slip transfer between gamma and alpha 2 has been assessed as one of the factors limiting ductility. Regions which are low in aluminum, which are present in the atomized powders initiate fracture at very low strains. These results are discussed in terms of the factors that control the strength and fracture behavior of TiAl-based alloys.

  7. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    SciTech Connect

    Rapp, R.A.

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  8. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  9. Ni-Cr based dental alloys; Ni release, corrosion and biological evaluation.

    PubMed

    Reclaru, L; Unger, R E; Kirkpatrick, C J; Susz, C; Eschler, P-Y; Zuercher, M-H; Antoniac, I; Lüthy, H

    2012-08-01

    In the last years the dental alloy market has undergone dramatic changes for reasons of economy and biocompatibility. Nickel based alloys have become widely used substitute for the much more expensive precious metal alloys. In Europe the prevalence of nickel allergy is 10-15% for female adults and 1-3% for male adults. Despite the restrictions imposed by the EU for the protection of the general population in contact dermatitis, the use of Ni-Cr dental alloys is on the increase. Some questions have to be faced regarding the safety risk of nickel contained in dental alloys. We have collected based on many EU markets, 8 Ni-Cr dental alloys. Microstructure characterization, corrosion resistance (generalized, crevice and pitting) in saliva and the quantities of cations released in particular nickel and CrVI have been evaluated. We have applied non parametric classification tests (Kendall rank correlation) for all chemical results. Also cytotoxicity tests and an evaluation specific to TNF-alpha have been conducted. According to the obtained results, it was found that their behavior to corrosion was weak but that nickel release was high. The quantities of nickel released are higher than the limits imposed in the EU concerning contact with the skin or piercing. Surprisingly the biological tests did not show any cytotoxic effect on Hela and L929 cells or any change in TNF-alpha expression in monocytic cells. The alloys did not show any proinflammatory response in endothelial cells as demonstrated by the absence of ICAM-1 induction. We note therefore that there is really no direct relationship between the in vitro biological evaluation tests and the physico-chemical characterization of these dental alloys. Clinical and epidemiological studies are required to clarify these aspects. PMID:24364945

  10. Wear Behavior Characterization for the Screening of Magnesium-based Alloys

    NASA Astrophysics Data System (ADS)

    McGhee, Paul R.

    This research is focused on the development of a systematic approach to evaluate the selection of materials for Mg-based alloys under wear conditions for biomedical applications. A pilot study was carried out in order to establish an accurate and reliable wear testing technique for magnesium and its alloys. This pilot study was conducted on aluminum (Al) and pure Mg, and showed that aluminum has a lower wear rate compared to Mg. The technique displayed good repeatability and high precision. For the main study, an ERC Mg-based alloy was to be compared with pure Mg. The same technique, when applied to pure Mg from a different vendor, produced up to 90% scatter in the data. Microstructure was studied to see if it had any correlation with the scatter. It was discovered that Mg ingot from the second vendor had outsized grains that contributed to the disproportional scatter in the wear data. Increasing the stroke length during wear testing was required so that the wear data would be averaged over multiple grains and reduces the variation in computed wear rates. In the main study, wear behavior and friction properties were analyzed using microtribometery, mechanical stylus profilometry, and microindentation. Surface morphology and microstructure were characterized using optical microscopy, scanning electron microscopy, and optical profilometry. For the main study, pure Mg and the ERC alloy as-cast and extruded conditions were compared. Pure Mg and MZCR alloys were extruded at 350°C and 400°C, respectively. Mg and MZCR alloy were cast at 350°C and heat treated at 510°C. The extruded specimens were divided into two sections, cross-section and longitudinal section. Wear tests were carried out under the applied normal load 0.5 N - 2.5 N in 0.5 N increments sliding at a rate of 0.2 Hz for 240 passes. The results show that the alloying and extrusion processes increase the hardness of the MZCR alloy significantly up to 80%. The as-cast MZCR has a lower resistance to wear

  11. Dilatometer study of rapidly solidified aluminium-silicon based alloys

    NASA Astrophysics Data System (ADS)

    Varga, B.; Fazakas, E.; Hargitai, H.; Varga, L. K.

    2009-01-01

    Aluminum-Silicon alloys are sought in a large number of automotive and aerospace applications due to their low coefficient of thermal expansion and high wear resistance. The present study focused on structural transformations as a function of the temperature of rapidly solidified hypereutectic Al100-xSix (x = 12, 22 and 40) alloys. Different structures out of equilibrium have been obtained after casting in sand, graphite and copper moulds and by melt spinning. The retained Si content in supersaturated alpha Al and the precipitation of Si is discussed in the light of the dilatometer studies [1, 2, 3] complemented by metallographic microscopy, XRD and DSC [4] measurements. A Kissinger analysis was used to determine the activation energy for the precipitation of supersaturated Si content.

  12. Degradation mode survey of titanium-base alloys

    SciTech Connect

    Gdowski, G.E.; Ahluwalia, H.S.

    1995-01-30

    Of the materials reviewed, commercially pure titanium, Ti Gr 2, is the most susceptible to crevice corrosion. Ti Gr 7, 12, and 16 are likely to be resistant to crevice corrosion under the current expected Yucca Mountain repository conditions. Although Grade 7 has the greatest resistance to crevice corrosion it is also the most expensive. Although the possibility of sustained loads cracking exists, it has not yet been observed in a Ti alloys. For hydride precipitation to occur 100{degrees}C, the hydrogen concentration would need to be relatively high, much higher than the maximum amount of hydrogen allowed during the manufacture of ({alpha} Ti alloys (0.0 15 wt%). A large amount of (SCC) stress corrosion cracking data accumulated at SNL and BNL for the WIPP program and by the Canadian Waste Management Program on titanium grades 2 and 12 indicates that there is no SCC at naturally occurring potentials in various brines. Hydride-induced cracking of titanium is a possibility and therefore, further investigation of this phenomenon under credible repository conditions is warranted. One disadvantage of titanium and its alloys is that their strengths decrease rather rapidly with temperature. This is due to the strong temperature dependence of interstitial solute strengthening mechanisms. Ti Gr 12 and 16 are recommended for further consideration as candidate materials for high level nuclear waste containers.

  13. PROCESS OF COATING METALS WITH BISMUTH OR BISMUTH-BASE ALLOYS

    DOEpatents

    Beach, J.G.

    1958-01-28

    A method is described for producing coatings of bismuth or bismuth alloys on a metal base. This is accomplished by electrodepositing the bismuth from an aqueous solution of BiCl/sub 3/, and by making the metal base alternately the cathode and the anode, the cathode periods being twice as long as the anode periods. In one embodiment a nickel coating is first electrodeposited in a known way, and this nickel plated piece is tae base upon which tae bismuth is deposited by the process of this patent. The coated piece is then heat treated to produce a homogeneous Ni--Bi alloy by diffusion.

  14. Fatigue properties of MA 6000E, a gamma-prime strengthened ODS alloy. [Oxide Dispersion Strengthened Ni-base alloy for gas turbine blade applications

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.; Merrick, H. F.

    1980-01-01

    MA 6000E is a corrosion resistant, gamma-prime strengthened ODS alloy under development for advanced turbine blade applications. The high temperature, 1093 C, rupture strength is superior to conventional nickel-base alloys. This paper addresses the fatigue behavior of the alloy. Excellent properties are exhibited in low and high cycle fatigue and also thermal fatigue. This is attributed to a unique combination of microstructural features, i.e., a fine distribution of dispersed oxides and other nonmetallics, and the highly elongated grain structure which advantageously modify the deformation characteristics and crack initiation and propagation modes from that characteristic of conventional gamma-prime hardened superalloys.

  15. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  16. Microstructure Evaluation of Fe-BASED Amorphous Alloys Investigated by Doppler Broadening Positron Annihilation Technique

    NASA Astrophysics Data System (ADS)

    Lu, Wei; Huang, Ping; Wang, Yuxin; Yan, Biao

    2013-07-01

    Microstructure of Fe-based amorphous and nanocrystalline soft magnetic alloy has been investigated by X-ray diffraction (XRD), transmission electronic microscopy (TEM) and Doppler broadening positron annihilation technique (PAT). Doppler broadening measurement reveals that amorphous alloys (Finemet, Type I) which can form a nanocrystalline phase have more defects (free volume) than alloys (Metglas, Type II) which cannot form this microstructure. XRD and TEM characterization indicates that the nanocrystallization of amorphous Finemet alloy occurs at 460°C, where nanocrystallites of α-Fe with an average grain size of a few nanometers are formed in an amorphous matrix. With increasing annealing temperature up to 500°C, the average grain size increases up to around 12 nm. During the annealing of Finemet alloy, it has been demonstrated that positron annihilates in quenched-in defect, crystalline nanophase and amorphous-nanocrystalline interfaces. The change of line shape parameter S with annealing temperature in Finemet alloy is mainly due to the structural relaxation, the pre-nucleation of Cu nucleus and the nanocrystallization of α-Fe(Si) phase during annealing. This study throws new insights into positron behavior in the nanocrystallization of metallic glasses, especially in the presence of single or multiple nanophases embedded in the amorphous matrix.

  17. Ballistic Impact Properties of Zr-Based Amorphous Alloy Composites Reinforced with Woven Continuous Fibers

    NASA Astrophysics Data System (ADS)

    Kim, Gyeong Su; Son, Chang-Young; Lee, Sang-Bok; Lee, Sang-Kwan; Song, Young Buem; Lee, Sunghak

    2012-03-01

    This study aims at investigating ballistic impact properties of Zr-based amorphous alloy (LM1 alloy) matrix composites reinforced with woven stainless steel or glass continuous fibers. The fiber-reinforced composites with excellent fiber/matrix interfaces were fabricated without pores and misinfiltration by liquid pressing process, and contained 35 to 41 vol pct of woven continuous fibers homogeneously distributed in the amorphous matrix. The woven-STS-continuous-fiber-reinforced composite consisted of the LM1 alloy layer of 1.0 mm in thickness in the upper region and the fiber-reinforced composite layer in the lower region. The hard LM1 alloy layer absorbed the ballistic impact energy by forming many cracks, and the fiber-reinforced composite layer interrupted the crack propagation and blocked the impact and traveling of the projectile, thereby resulting in the improvement of ballistic performance by about 20 pct over the LM1 alloy. According to the ballistic impact test data of the woven-glass-continuous-fiber-reinforced composite, glass fibers were preferentially fragmented to form a number of cracks, and the amorphous matrix accelerated the fragmentation of glass fibers and the initiation of cracks. Because of the absorption process of ballistic impact energy by forming very large amounts of cracks, fragments, and debris, the glass-fiber-reinforced composite showed better ballistic performance than the LM1 alloy.

  18. Nanostructure Characterization of Bismuth Telluride-Based Powders and Extruded Alloys by Various Experimental Methods

    NASA Astrophysics Data System (ADS)

    Vasilevskiy, D.; Bourbia, O.; Gosselin, S.; Turenne, S.; Masut, R. A.

    2011-05-01

    High-resolution transmission electron microscopy (HRTEM) observations of mechanically alloyed powders and bulk extruded alloys give experimental evidence of nanosized grains in bismuth telluride-based materials. In this study we combine HRTEM observations and x-ray diffraction (XRD) measurements, of both mechanically alloyed powders and extruded samples, with mechanical spectroscopy (MS) of extruded rods. Both HRTEM and XRD show that nanostructures with an average grain size near 25 nm can be achieved within 2 h of mechanical alloying from pure elements in an attritor-type milling machine. Residual strain orthogonal to the c-axis of powder nanoparticles has been evaluated at about 1.2% by XRD peak broadening. In contrast, XRD has been found unreliable for evaluation of grain size in highly textured extruded materials for which diffraction conditions are similar to those of single crystals, while MS appears promising for study of bulk extruded samples. Nanostructured extruded alloys at room temperature exhibit an internal friction (IF) background that is one order of magnitude higher than that of conventional zone-melted material with a grain size of several millimeters. IF as a function of sample temperature gives activation energies that are also different between bulk materials having nano- and millimeter-size grains, a result that is attributed to different creep mechanisms. Nanograin size, as well as orientation and volumetric proportion, provide valuable information for optimization of technological parameters of thermoelectric alloys and should be carefully cross-examined by various independent methods.

  19. Tensile properties of vanadium-base alloys with a tungsten/inert-gas weld zone

    SciTech Connect

    Loomis, B.A.; Konicek, C.F.; Nowicki, L.J.; Smith, D.L.

    1992-12-31

    The tensile properties of V-(0-20)Ti and V-(O-15)Cr-5Ti alloys after butt-joining by tungsten/inert-gas (TIG) welding were determined from tests at 25{degrees}C. Tensile tests were conducted on both annealed and cold-worked materials with a TIG weld zone. The tensile properties of these materials were strongly influenced by the microstructure in the heat-affected zone adjacent to the weld zone and by the intrinsic fracture toughness of the alloys. TIG weld zones in these vanadium-base alloys had tensile properties comparable to those of recrystallized alloys without a weld zone. Least affected by the TIG welding were tensile properties of the V-5Ti and V-5Cr-5Ti alloys. Although the tensile properties of the V-5Ti and V- 5Cr-5Ti alloys with a TIG weld zone were acceptable for structural material, these properties would be improved by optimization of the welding parameters for minimum grain size in the heat-affected zone.

  20. Synthesis and Performance of Fe-based Amorphous Alloys for Nuclear Waste Applications

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-06

    Recent developments in multi-component Fe-based amorphous alloys have shown that these novel materials exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. During the past decade, amorphous alloy synthesis has advanced to allow for the casting of bulk metallic glasses. In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s. At such low cooling rates, there is an opportunity to produce amorphous solids through industrial processes such as thermal spray-formed coatings. Moreover, since cooling rates in typical thermal spray processing exceed 1000 K/s, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. For example, a wedge casting technique has been applied to examine bulk glass forming alloys by combining multiple thermal probes with a measurement based kinetics analysis and a computational thermodynamics evaluation to elucidate the phase selection competition and critical cooling rate conditions. Based upon direct measurements and kinetics modeling it is evident that a critical cooling rate range should be considered to account for nucleation behavior and that the relative heat flow characteristics as well as nucleation kinetics are important in judging ease of glass formation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys

  1. Room temperature synthesis of Ni-based alloy nanoparticles by radiolysis.

    SciTech Connect

    Nenoff, Tina Maria; Berry, Donald T.; Lu, Ping; Leung, Kevin; Provencio, Paula Polyak; Stumpf, Roland Rudolph; Huang, Jian Yu; Zhang, Zhenyuan

    2009-09-01

    Room temperature radiolysis, density functional theory, and various nanoscale characterization methods were used to synthesize and fully describe Ni-based alloy nanoparticles (NPs) that were synthesized at room temperature. These complementary methods provide a strong basis in understanding and describing metastable phase regimes of alloy NPs whose reaction formation is determined by kinetic rather than thermodynamic reaction processes. Four series of NPs, (Ag-Ni, Pd-Ni, Co-Ni, and W-Ni) were analyzed and characterized by a variety of methods, including UV-vis, TEM/HRTEM, HAADF-STEM and EFTEM mapping. In the first focus of research, AgNi and PdNi were studied. Different ratios of Ag{sub x}- Ni{sub 1-x} alloy NPs and Pd{sub 0.5}- Ni{sub 0.5} alloy NP were prepared using a high dose rate from gamma irradiation. Images from high-angle annular dark-field (HAADF) show that the Ag-Ni NPs are not core-shell structure but are homogeneous alloys in composition. Energy filtered transmission electron microscopy (EFTEM) maps show the homogeneity of the metals in each alloy NP. Of particular interest are the normally immiscible Ag-Ni NPs. All evidence confirmed that homogeneous Ag-Ni and Pd-Ni alloy NPs presented here were successfully synthesized by high dose rate radiolytic methodology. A mechanism is provided to explain the homogeneous formation of the alloy NPs. Furthermore, studies of Pd-Ni NPs by in situ TEM (with heated stage) shows the ability to sinter these NPs at temperatures below 800 C. In the second set of work, CoNi and WNi superalloy NPs were attempted at 50/50 concentration ratios using high dose rates from gamma irradiation. Preliminary results on synthesis and characterization have been completed and are presented. As with the earlier alloy NPs, no evidence of core-shell NP formation occurs. Microscopy results seem to indicate alloying occurred with the CoNi alloys. However, there appears to be incomplete reduction of the Na{sub 2}WO{sub 4} to form the W

  2. Electronic structure of Fe-based amorphous alloys studied using electron-energy-loss spectroscopy

    NASA Astrophysics Data System (ADS)

    Wang, H. J.; Gu, X. J.; Poon, S. J.; Shiflet, G. J.

    2008-01-01

    The local atomic electronic structures of Fe-Mo-C-B metallic glasses are investigated using electron energy-loss spectroscopy (EELS). The fracture behavior of this Fe-based amorphous alloy system undergoes the transition from being ductile to exhibiting brittleness when alloyed with Cr or Er atoms. In addition, the glass-forming ability is also enhanced. This plastic-to-brittle transition is suggested to correlate with the change of local atomic short-range order or bonding configurations. Therefore, the bonding configuration of Fe-Mo-C-B-Er(Cr) amorphous alloys is investigated by studying the electronic structure of Fe and C atoms using electron energy-loss spectroscopy. It is shown that the normalized EELS white line intensities of Fe-L2,3 edges decrease slightly with an increasing amount of Er additions, while no noticeable difference is obtained with Cr additions. As for the C K edge, a prominent change of edge shape is observed for both alloy systems, where the first peak corresponding to a 1s→1π* transition increases with increasing Er and Cr additions. Accordingly, it is concluded that changes in the local atomic and electronic structure occur around Fe and C atoms when Er and Cr are introduced into the alloys. Furthermore, it is pointed out that the formation of Er-C and Cr-C carbide like local order inferred from the observed C K edge spectra can provide a plausible explanation for the plastic-to-brittle transition observed in these Fe-based amorphous alloys. In spite of the complexity of electronic and atomic structure in this multicomponent Fe-based metallic glass system, this study could serve as a starting point for providing a qualitative interpretation between electronic structure and plasticity in the Fe-Mo-C-B amorphous alloy system. Complimentary techniques, such as x-ray diffraction and high-resolution transmission electron microscope are also employed, providing a more complete structural characterization.

  3. Investigation of boron distribution in a TiAl-based alloy using particle-tracking

    SciTech Connect

    Pu, Z.; Wu, K.H.

    1996-01-01

    One of the key shortcomings of current TiAl intermetallic alloy is the inverse relationship between tensile properties and fracture/creep resistance. TiAl-based alloys with a fully lamellar structure generally display`s high fracture toughness and creep resistance, but poor ductility. Inversely, material with a duplex microstructure has very good ductility, but poor fracture toughness and creep resistance. Research efforts have focused on overcoming this deficiency. Now that it is widely accepted that the poor ductility of lamellar structures originates from the large grain size, refining the lamellar structure of TiAl-based alloys presents itself as a feasible solution. The question remains as to how to accomplish this goal. Microalloying is considered one approach for refining the fully lamellar structure. The present authors have reported that the addition of boron can effectively refine the grain size of fully lamellar structure. However, the distribution of boron in TiAl alloys and the mechanism in boron that suppresses grain growth are not yet clear. In the present paper, the distribution of boron in a Ti-rich TiAl-based alloy, as a function of the bulk boron content, annealing temperature, and thermomechanical process, is analyzed using a Particle-Tracking Autoradiography (PTA) technique.

  4. Iron cobalt boride and iron zirconium silicide-based nanocomposite soft magnetic alloys and application

    NASA Astrophysics Data System (ADS)

    Long, Jianguo

    Nanocrystalline composite soft magnetic materials, which consist of nanoscale crystalline ferromagnetic phases (typical 10 nm) homogeneously dispersed in an amorphous matrix are derived from crystallizing amorphous ribbons. The excellent soft magnetic properties, such as extremely low coercivities, high permeabilities, low energy losses, etc, have attracted the major interest and research activity in both academic community and industrial community in the past two decades. In this thesis, two classes of nanocrystalline composite soft magnetic alloys are developed from their amorphous precursors, accompanying the analysis on their sturctural evolution, thermal kinetics and variou magnetic properties. FeCoB based nanocrystalline composite soft magnetic alloy is developed, in collaboration with Magnetics Division at Spang & Company, for application in high frequency and high temperature. This class of nanocrystalline composite alloy has the nominal composition (FeCo)80Nb4[BGe(Si)] 15Cu1. The crystallization products are bcc FeCo for primary crystallization at 410°C and (FeCoNb)23B 6 for second crystallization. The average grain size is below 10 nm after annealed at 500°C for 1 hour. After transverse field annealing at its primary crystallization temperature, the core loss significantly decreased to the value which can comparable with other commercial soft magnetic alloy. Another class of nanocrystalline composite soft magnetic alloy is Fe based and Boron free alloy. This class of soft magnetic alloy with the nominal composition Fe79ZrxSi20- xCu1 was developed for low cost on raw materials. The nanocrystalline phase alpha-Fe(Si) with average grain size 10 nm was observed in this kind alloy annealed at 460°C for 1 hour. Cu acts as the nucleation agent for making the precipitated nanocrystals uniform and very fine. The measurement of core loss shows the alloy annealed at 460°C for 2 hour has the relatively core loss which can be comparable that of other commericial

  5. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    NASA Astrophysics Data System (ADS)

    Tang, Junlei; Han, Zhongzhi; Zuo, Yu; Tang, Yuming

    2011-01-01

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  6. Base metal alloys with self-healing native conductive oxides for electrical contact materials

    NASA Astrophysics Data System (ADS)

    Aindow, M.; Alpay, S. P.; Liu, Y.; Mantese, J. V.; Senturk, B. S.

    2010-10-01

    Base metals for electrical contacts exhibit high bulk conductivities but form low-conductivity native oxide scales in air, leading to unacceptably high contact resistances. Here we show that alloying base metals can lead to higher conductivity native scales by: doping to enhance carrier concentration; inducing mixed oxidation states to give electron/polaron hopping; and/or phase separation for conducting pathways. Data from Cu-La, Fe-V, and Ni-Ru alloys demonstrate the viability of these approaches, yielding contact resistances up to 106 times lower than that for oxidized Cu.

  7. Irradiation effects in oxide dispersion strengthened (ODS) Ni-base alloys for Gen. IV nuclear reactors

    NASA Astrophysics Data System (ADS)

    Oono, Naoko; Ukai, Shigeharu; Kondo, Sosuke; Hashitomi, Okinobu; Kimura, Akihiko

    2015-10-01

    Oxide particle dispersion strengthened (ODS) Ni-base alloys are irradiated by using simulation technique (Fe/He dual-ion irradiation) to investigate the reliability to Gen. IV high-temperature reactors. The fine oxide particles with less than 10 nm in average size and approximately 8.0 × 1022 m-3 in number density remained after 101 dpa irradiation. The tiny helium bubbles were inside grains, not at grain-boundaries; it is advantageous effect of oxide particles which trap the helium atoms at the particle-matrix interface. Ni-base ODS alloys demonstrated their great ability to overcome He embrittlement.

  8. Development of Sn-based, low melting temperature Pb-free solder alloys.

    SciTech Connect

    Grant, Richard L.; Vianco, Paul Thomas; Rejent, Jerome Andrew

    2003-09-01

    Low temperature, Sn-based Pb-free solders were developed by making alloy additions to the starting material, 96.5Sn-3.5Ag (mass%). The melting behavior was determined using Differential Scanning Calorimetry (DSC). The solder microstructure was evaluated by optical microscopy and electron probe microanalysis (EPMA). Shear strength measurements, hardness tests, intermetallic compound (IMC) layer growth measurements, and solderability tests were performed on selected alloys. Three promising ternary alloy compositions and respective solidus temperatures were: 91.84Sn-3.33Ag-4.83Bi, 212 C; 87.5Sn-7.5Au-5.0Bi, 200 C; and 86.4Sn-5.1 Ag-8.5Au, 205 C. A quaternary alloy had the composition 86.8Sn-3.2Ag-5.0Bi-5.0Au and solidus temperature of 194 C The shear strength of this quaternary alloy was nearly twice that of the eutectic Sn-Pb solder. The 66Sn-5.0Ag-10Bi-5.0Au-101n-4.0Cu alloy had a solidus temperature of 178 C and good solderability on Cu. The lowest solidus temperature of 159 C was realized with the alloy 62Sn-5.0Ag-10Bi-4.0Au-101n-4.0Cu-5.0Ga. The contributing factor towards the melting point depression was the composition of the solid solution, Sn-based matrix phase of each solder.

  9. Novel Zn-based alloys for biodegradable stent applications: Design, development and in vitro degradation.

    PubMed

    Mostaed, E; Sikora-Jasinska, M; Mostaed, A; Loffredo, S; Demir, A G; Previtali, B; Mantovani, D; Beanland, R; Vedani, M

    2016-07-01

    The search for a degradable metal simultaneously showing mechanical properties equal or higher to that of stainless steel and uniform degradation is still an open challenge. Several magnesium-based alloys have been studied, but their degradation rate has proved to be too fast and rarely homogeneous. Fe-based alloys show appropriate mechanical properties but very low degradation rate. In the present work, four novel Zn-Mg and two Zn-Al binary alloys were investigated as potential biodegradable materials for stent applications. The alloys were developed by casting process and homogenized at 350°C for 48h followed by hot extrusion at 250°C. Tube extrusion was performed at 300°C to produce tubes with outer/inner diameter of 4/1.5mm as precursors for biodegradable stents. Corrosion tests were performed using Hanks׳ modified solution. Extruded alloys exhibited slightly superior corrosion resistance and slower degradation rate than those of their cast counterparts, but all had corrosion rates roughly half that of a standard purity Mg control. Hot extrusion of Zn-Mg alloys shifted the corrosion regime from localized pitting to more uniform erosion, mainly due to the refinement of second phase particles. Zn-0.5Mg is the most promising material for stent applications with a good combination of strength, ductility, strain hardening exponent and an appropriate rate of loss of mechanical integrity during degradation. An EBSD analysis in the vicinity of the laser cut Zn-0.5Mg tube found no grain coarsening or texture modification confirming that, after laser cutting, the grain size and texture orientation of the final stent remains unchanged. This work shows the potential for Zn alloys to be considered for stent applications. PMID:27062241

  10. Amorphous silicon alloy-based roof integrated photovoltaic systems

    SciTech Connect

    Nath, P.; Vogeli, C.; Singh, A.; Call, J.

    1994-12-31

    A roll-to-roll process is used to deposit tandem amorphous silicon alloy solar cell onto thin (0.005 inch) stainless steel substrate. Using this solar cell material, the authors have designed and fabricated a photovoltaic (PV) module which can be integrated into building roofs. The module is fabricated by laminating the large area amorphous silicon on stainless steel solar cell material onto a 0.03 inch thick coated galvanized steel support plate. The module is then formed in such a way to allow installation as a batten and seam roofing system. This paper describes the fabrication and installation details of such PV systems.

  11. Microstructural Characterization of Base Metal Alloys with Conductive Native Oxides for Electrical Contact Applications

    NASA Astrophysics Data System (ADS)

    Senturk, Bilge Seda

    Metallic contacts are a ubiquitous method of connecting electrical and electronic components/systems. These contacts are usually fabricated from base metals because they are inexpensive, have high bulk electrical conductivities and exhibit excellent formability. Unfortunately, such base metals oxidize in air under ambient conditions, and the characteristics of the native oxide scales leads to contact resistances orders of magnitude higher than those for mating bare metal surface. This is a critical technological issue since the development of unacceptably high contact resistances over time is now by far the most common cause of failure in electrical/electronic devices and systems. To overcome these problems, several distinct approaches are developed for alloying base metals to promote the formation of self-healing inherently conductive native oxide scales. The objective of this dissertation study is to demonstrate the viability of these approaches through analyzing the data from Cu-9La (at%) and Fe-V binary alloy systems. The Cu-9 La alloy structure consists of eutectic colonies tens of microns in diameter wherein a rod-like Cu phase lies within a Cu6La matrix phase. The thin oxide scale formed on the Cu phase was found to be Cu2O as expected while the thicker oxide scale formed on the Cu6La phase was found to be a polycrystalline La-rich Cu2O. The enhanced electrical conductivity in the native oxide scale of the Cu-9La alloy arises from heavy n-type doping of the Cu2O lattice by La3+. The Fe-V alloy structures consist of a mixture of large elongated and equiaxed grains. A thin polycrystalline Fe3O4 oxide scale formed on all of the Fe-V alloys. The electrical conductivities of the oxide scales formed on the Fe-V alloys are higher than that formed on pure Fe. It is inferred that this enhanced conductivity arises from doping of the magnetite with V+4 which promotes electron-polaron hopping. Thus, it has been demonstrated that even in simple binary alloy systems one

  12. Multi-step wrought processing of TiAl-based alloys

    SciTech Connect

    Fuchs, G.E.

    1997-04-01

    Wrought processing will likely be needed for fabrication of a variety of TiAl-based alloy structural components. Laboratory and development work has usually relied on one-step forging to produce test material. Attempts to scale-up TiAl-based alloy processing has indicated that multi-step wrought processing is necessary. The purpose of this study was to examine potential multi-step processing routes, such as two-step isothermal forging and extrusion + isothermal forging. The effects of processing (I/M versus P/M), intermediate recrystallization heat treatments and processing route on the tensile and creep properties of Ti-48Al-2Nb-2Cr alloys were examined. The results of the testing were then compared to samples from the same heats of materials processed by one-step routes. Finally, by evaluating the effect of processing on microstructure and properties, optimized and potentially lower cost processing routes could be identified.

  13. Ti-based glassy alloys in Ti-Cu-Zr-Sn system

    NASA Astrophysics Data System (ADS)

    Wang, ZengRui; Dong, DanDan; Qiang, JianBing; Wang, Qing; Wang, YingMin; Dong, Chuang

    2013-07-01

    Bulk amorphous formation in Ti-Cu-based multicomponent alloys, free of Ni, Pd and Be elements, were studied using the cluster-plus-glue-atom model. The basic cluster formula was revealed as [Ti9Cu6]Cu3 to explain the best binary glass forming composition Ti50Cu50=Ti9Cu9, where the CN14 rhombi-dodecahedron Ti9Cu6 was the principal cluster in the devitrification phase CuTi. This basic cluster formula was further alloyed with Zr and Sn and a critical glass forming ability was reached at (Ti7.2Zr1.8)(Cu8.72Sn0.28) and (Ti7.2Zr1.8)(Cu8.45Sn0.55) up to 5 mm in diameter by suction casting, which was the largest in Ti-Cu-based and Ni-, Pd- and Be-free alloys.

  14. Thermo-mechanical processing (TMP) of Ti-48Al-2Nb-2Cr based alloys

    SciTech Connect

    Fuchs, G.E.

    1995-02-01

    The effects of heat treatment and deformation processing on the microstructures and properties of {gamma}-TiAl based alloys produced by ingot metallurgy (I/M) and powder metallurgy (P/M) techniques were examined. The alloy selected for this work is the second generation {gamma}-TiAl based alloy -- Ti-48Al-2Nb-2Cr (at %). Homogenization of I/M samples was performed at a variety of temperatures, followed by hot working by isothermal forging. P/M samples were prepared from gas atomized powders, consolidated by both HIP and extrusion and some of the HIPed material was then hot worked by isothermal forging. The effects of processing, heat treatment and hot working on the microstructures and properties will be discussed.

  15. Hydrogen gas sensor based on palladium and yttrium alloy ultrathin film

    NASA Astrophysics Data System (ADS)

    Yi, Liu; You-ping, Chen; Han, Song; Gang, Zhang

    2012-12-01

    Compared with the other hydrogen sensors, optical fiber hydrogen sensors based on thin films exhibits inherent safety, small volume, immunity to electromagnetic interference, and distributed remote sensing capability, but slower response characteristics. To improve response and recovery rate of the sensors, a novel reflection-type optical fiber hydrogen gas sensor with a 10 nm palladium and yttrium alloy thin film is fabricated. The alloy thin film shows a good hydrogen sensing property for hydrogen-containing atmosphere and a complete restorability for dry air at room temperature. The variation in response value of the sensor linearly increases with increased natural logarithm of hydrogen concentration (ln[H2]). The shortest response time and recovery response time to 4% hydrogen are 6 and 8 s, respectively. The hydrogen sensors based on Pd0.91Y0.09 alloy ultrathin film have potential applications in hydrogen detection and measurement.

  16. Binary alloy of virus capsids and gold nanoparticles as a Mie-resonance-based optical metamaterial

    NASA Astrophysics Data System (ADS)

    Yannopapas, Vassilios

    2015-02-01

    We present a metamaterial design based on a binary alloy of gold nanoparticles and virus capsids (protein nanoparticles) which possesses metamaterial functionalities in the optical regime. Such binary alloys have already been realized in the laboratory by means of DNA-programmed crystallization of metallic nanoparticles and virus capsids with suitable DNA linkers. The resulting binary alloy has a NaTl-lattice symmetry and operates as Mie resonance-based metamaterial thanks to the extremely high values of the electric permittivity of the virus capsids. By employing an effective-medium theory and rigorous electrodynamic calculations we identify regions of photo-induced magnetic activity stemming from the Mie resonances of the virus capsids. The magnetic activity of the virus particles accompanied by the ordinary electric activity of the gold nanoparticles results in spectral regions of negative refractive index which can be tuned to a desired spectral window by varying the concentration of the RNA within the virus capsids.

  17. Shape Memory Effects in TiNi-based Alloys Subjected to Electroplastic Rolling

    NASA Astrophysics Data System (ADS)

    Potapova, A. A.; Resnina, N. N.; Stolyarov, V. V.

    2014-07-01

    One of the prospective methods for structure refinement is electroplastic rolling (EPR). The use of an electric current pulse during cold rolling enhances deformability (1.5-3 times for TiNi-based alloys). It was shown that EPR ( e > 1) with post-deformation annealing at 450-500 °C leads to nanostructure formation with a grain size of 60-120 nm. Also, EPR leads to an increase in functional properties of TiNi-based alloys. So, the recovery coefficient was revealed as being better than the undeformed alloy (90-96% for Ti49,2Ni50,8 and 75-80% for Ti50,0Ni50,0). In the Ti50,0Ni50,0 subjected to EPR up to strain 3.6 and subsequent annealing at 450 °C for 1 h, the superelasticity effect is found.

  18. Electron phonon coupling in Ni-based binary alloys with application to displacement cascade modeling

    DOE PAGESBeta

    Samolyuk, German D.; Stocks, George Malcolm; Stoller, Roger E.

    2016-04-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron–phonon (el–ph) coupling. The el–ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states atmore » the Fermi level, which in turn reduces the el–ph coupling. Thus, the el–ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10–20% in the alloys under consideration.« less

  19. Fabrication methods and applications of microstructured gallium based liquid metal alloys

    NASA Astrophysics Data System (ADS)

    Khondoker, M. A. H.; Sameoto, D.

    2016-09-01

    This review contains a comparative study of reported fabrication techniques of gallium based liquid metal alloys embedded in elastomers such as polydimethylsiloxane or other rubbers as well as the primary challenges associated with their use. The eutectic gallium–indium binary alloy (EGaIn) and gallium–indium–tin ternary alloy (galinstan) are the most common non-toxic liquid metals in use today. Due to their deformability, non-toxicity and superior electrical conductivity, these alloys have become very popular among researchers for flexible and reconfigurable electronics applications. All the available manufacturing techniques have been grouped into four major classes. Among them, casting by needle injection is the most widely used technique as it is capable of producing features as small as 150 nm width by high-pressure infiltration. One particular fabrication challenge with gallium based liquid metals is that an oxide skin is rapidly formed on the entire exposed surface. This oxide skin increases wettability on many surfaces, which is excellent for keeping patterned metal in position, but is a drawback in applications like reconfigurable circuits, where the position of liquid metal needs to be altered and controlled accurately. The major challenges involved in many applications of liquid metal alloys have also been discussed thoroughly in this article.

  20. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGESBeta

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  1. The Estimation of Localized Corrosion Behavior of Ni-Based Dental Alloys Using Electrochemical Techniques

    NASA Astrophysics Data System (ADS)

    Mareci, Daniel; Chelariu, Romeu; Iacoban, Sorin; Munteanu, Corneliu; Bolat, Georgiana; Sutiman, Daniel

    2012-07-01

    The aim of this study is to investigate the electrochemical behavior of the five non-precious Ni-based dental casting alloys in acidified artificial saliva. For comparison, nickel was also investigated. In order to study the localized corrosion resistance, the cyclic potentiodynamic polarization (CCP) and electrochemical impedance spectroscopy were performed. Scanning electron microscopy (SEM) observations were made after the CCP tests. The Ni-Cr alloys with chromium (14-18%) contents were susceptible to localized corrosion. The Ni-Cr-Mo alloy with contents of chromium (≈13%) and molybdenum (9%) presents a dangerous breakdown, but have a zero corrosion potential so that the difference between them is around 650 mV. The Ni-Cr-Mo alloys with higher chromium (22-25%) and molybdenum (9-11%) contents had a much larger passive range in the polarization curve and were immune to pitting corrosion. Pitting resistance equivalent (PRE) of about ≈54 could provide the Ni-based alloy with a good pitting corrosion resistance.

  2. Electron–phonon coupling in Ni-based binary alloys with application to displacement cascade modeling

    NASA Astrophysics Data System (ADS)

    Samolyuk, G. D.; Béland, L. K.; Stocks, G. M.; Stoller, R. E.

    2016-05-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron–phonon (el–ph) coupling. The el–ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states at the Fermi level, which in turn reduces the el–ph coupling. Thus, the el–ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10–20% in the alloys under consideration.

  3. Indoor environmental corrosion of Ag-based alloys in the Egyptian Museum (Cairo, Egypt)

    NASA Astrophysics Data System (ADS)

    Ingo, G. M.; Angelini, E.; Riccucci, C.; de Caro, T.; Mezzi, A.; Faraldi, F.; Caschera, D.; Giuliani, C.; Di Carlo, G.

    2015-01-01

    In this study, we have investigated the indoor environmental corrosion of Ag-based alloys after long-term exposure in a showcase of an exhibition room and in the open atmosphere at the Egyptian Museum of Cairo (Egypt). In order to simulate the corrosion processes that occur at the surface of archaeological artefacts, Ag-based alloys with chemical composition, metallurgical features and micro-chemical structure similar to those of ancient alloys have been purposely produced as sacrificial reference samples. Our findings show that corrosion phenomena on alloy surface are mainly caused by environmental sulphur and chlorine containing species that react in different ways depending on the exhibition conditions and on the alloy composition. This approach allows to identify the degradation agents and mechanisms that really take place at the surface of objects similar to ancient artefacts without the necessity of sampling them. Moreover, it is possible to get useful indications for the safe storage or exhibition of silver archaeological artefacts, their cleaning and conservation.

  4. Evaluation of Ni-Cr-Base Alloys for SOFC Interconnect Applications

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Stevenson, Jeffry W.

    2006-10-06

    To further understand the suitability of Ni-Cr-base alloys for solid oxide fuel cell (SOFC) interconnect applications, three commercial Ni-Cr-base alloys, Haynes 230, Hastelloy S and Haynes 242 were selected and evaluated for oxidation behavior under different exposure conditions, scale conductivity and thermal expansion. Haynes 230 and Hastelloy S, which have a relatively high Cr content, formed a thin scale mainly comprised of Cr2O3 and (Mn,Cr,Ni)3O4 spinels under SOFC operating conditions, demonstrating excellent oxidation resistance and a high scale electrical conductivity. In contrast, a thick double-layer scale with a NiO outer layer above a chromia-rich substrate was grown on Haynes 242 in moist air or at the air side of dual exposure samples, indicating limited oxidation resistance for the interconnect application. With a face-centered-cubic (FCC) substrate, all three alloys possess a coefficient of thermal expansion (CTE) that is higher than that of candidate ferritic stainless steels, e.g. Crofer22 APU. Among the three alloys, Haynes 242, which is heavily alloyed with W and Mo and contains a low Cr content, demonstrated the lowest average CTE at 13.1x10-6 K-1 from room temperature to 800oC, but it was also observed that the CTE behavior of Haynes 242 was very nonlinear.

  5. Neutronics Evaluation of Lithium-Based Ternary Alloys in IFE Blankets

    SciTech Connect

    Jolodosky, A.; Fratoni, M.

    2014-11-20

    Pre-conceptual fusion blanket designs require research and development to reflect important proposed changes in the design of essential systems, and the new challenges they impose on related fuel cycle systems. One attractive feature of using liquid lithium as the breeder and coolant is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. If the chemical reactivity of lithium could be overcome, the result would have a profound impact on fusion energy and associated safety basis. The overriding goal of this project is to develop a lithium-based alloy that maintains beneficial properties of lithium (e.g. high tritium breeding and solubility) while reducing overall flammability concerns. To minimize the number of alloy combinations that must be explored, only those alloys that meet certain nuclear performance metrics will be considered for subsequent thermodynamic study. The specific scope of this study is to evaluate the neutronics performance of lithium-based alloys in the blanket of an inertial confinement fusion (ICF) engine. The results of this study will inform the development of lithium alloys that would guarantee acceptable neutronics performance while mitigating the chemical reactivity issues of pure lithium.

  6. Electron-phonon coupling in Ni-based binary alloys with application to displacement cascade modeling.

    PubMed

    Samolyuk, G D; Béland, L K; Stocks, G M; Stoller, R E

    2016-05-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron-phonon (el-ph) coupling. The el-ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states at the Fermi level, which in turn reduces the el-ph coupling. Thus, the el-ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10-20% in the alloys under consideration. PMID:27033732

  7. Potentiality of the "Gum Metal" titanium-based alloy for biomedical applications.

    PubMed

    Gordin, D M; Ion, R; Vasilescu, C; Drob, S I; Cimpean, A; Gloriant, T

    2014-11-01

    In this study, the "Gum Metal" titanium-based alloy (Ti-23Nb-0.7Ta-2Zr-1.2O) was synthesized by melting and then characterized in order to evaluate its potential for biomedical applications. Thus, the mechanical properties, the corrosion resistance in simulated body fluid and the in vitro cell response were investigated. It was shown that this alloy presents a very high strength, a low Young's modulus and a high recoverable strain by comparison with the titanium alloys currently used in medicine. On the other hand, all electrochemical and corrosion parameters exhibited more favorable values showing a nobler behavior and negligible toxicity in comparison with the commercially pure Ti taken as reference. Furthermore, the biocompatibility tests showed that this alloy induced an excellent response of MC3T3-E1 pre-osteoblasts in terms of attachment, spreading, viability, proliferation and differentiation. Consequently, the "Gum Metal" titanium-based alloy processes useful characteristics for the manufacturing of highly biocompatible medical devices. PMID:25280716

  8. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  9. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  10. Evaluation of Ni-Cr-base alloys for SOFC interconnect applications

    NASA Astrophysics Data System (ADS)

    Yang, Zhenguo; Xia, Guan-Guang; Stevenson, Jeffry W.

    To further understand the suitability of Ni-Cr-base alloys for solid oxide fuel cell (SOFC) interconnect applications, three commercial Ni-Cr-base alloys, Haynes 230, Hastelloy S and Haynes 242 were selected and evaluated for oxidation behavior under different exposure conditions, scale conductivity and thermal expansion. Haynes 230 and Hastelloy S, which have a relatively high Cr content, formed a thin scale mainly comprised of Cr 2O 3 and (Mn,Cr,Ni) 3O 4 spinels under SOFC operating conditions, demonstrating excellent oxidation resistance and a high scale electrical conductivity. In contrast, a thick double-layer scale with a NiO outer layer above a chromia-rich substrate was grown on Haynes 242 in moist air or at the air side of dual exposure samples, indicating limited oxidation resistance for the interconnect application. With a face-centered-cubic (FCC) substrate, all three alloys possess a coefficient of thermal expansion (CTE) that is higher than that of candidate ferritic stainless steels, e.g. Crofer22 APU. Among the three alloys, Haynes 242, which is heavily alloyed with W and Mo and contains a low Cr content, demonstrated the lowest average CTE at 13.1 × 10 -6 K -1 from room temperature to 800 °C, but it was also observed that the CTE behavior of Haynes 242 was very non-linear.

  11. Gilbert damping and anisotropic magnetoresistance in iron-based alloys

    NASA Astrophysics Data System (ADS)

    Berger, L.

    2016-07-01

    We use the two-current model of Campbell and Fert to understand the compositional dependence of the Gilbert damping parameter in certain iron alloys. In that model, spin-up and spin-down carriers have different resistivities ρ↑ and ρ↓. We emphasize the part of the Gilbert parameter, called Gsf, generated by spin-flip interband processes. Both Gsf and the anisotropic magnetoresistance Δρ are proportional to the square of the spin-orbit parameter, and also proportional to ρ↑. In bcc alloys of iron with V, Cr, Mo, etc. solutes on the left of iron in the periodic table, ρ↑ is increased by a scattering resonance (Gomes and Campbell, 1966, 1968). Then ρ↑, Δρ, and Gsf all exhibit a peak at the same moderate concentration of the solute. We find the best fit between this theory and existing experimental data of Gilbert damping for Fe-V epitaxial films at room temperature (Cheng, 2006; Scheck et al., 2007). At room temperature, the predicted Gsf peak is masked by a background arising from non-flip intraband processes. At elevated temperatures, the peak is expected to become more prominent, and less hidden in the background.

  12. Effect of chromium and phosphorus on the physical properties of iron and titanium-based amorphous metallic alloy films

    NASA Technical Reports Server (NTRS)

    Distefano, S.; Rameshan, R.; Fitzgerald, D. J.

    1991-01-01

    Amorphous iron and titanium-based alloys containing various amounts of chromium, phosphorus, and boron exhibit high corrosion resistance. Some physical properties of Fe and Ti-based metallic alloy films deposited on a glass substrate by a dc-magnetron sputtering technique are reported. The films were characterized using differential scanning calorimetry, stress analysis, SEM, XRD, SIMS, electron microprobe, and potentiodynamic polarization techniques.

  13. Synthesis and characterization of mechanically alloyed aluminum-based compounds as high energy density materials

    NASA Astrophysics Data System (ADS)

    Zhu, Xiaoying

    2006-12-01

    A new type of metastable reactive powders for potential use as high energy density materials in propellants, explosives, and pyrotechnics was developed. These powders are intended to replace aluminum typically added to energetic formulations to increase reaction enthalpy and temperature. The new materials are metastable aluminum-based alloys, which enable achievement of substantially reduced ignition temperatures and accelerated bulk burn rates compared to aluminum. Titanium and lithium were used as alloying components. The materials properties and characteristics leading to their enhanced combustion performance were investigated. The powders were prepared using mechanical alloying and characterized using X-Ray Diffraction (XRD), Scanning Electron Microscopy with Energy Dispersive X-ray spectrometer (SEM/EDX), and thermal analysis. Detailed ignition measurements were performed to identify the processes affecting ignition for the prepared metastable powders. Al-Ti alloys were prepared with compositions ranging from Al0.95 Ti0.05 to Al0.75Ti0.25. Mechanically alloyed powders comprised solid solution of Ti and Al. Upon their heating, a number of subsolidus exothermic transitions were detected and assigned to formation of different modifications of Al3Ti. Three distinguishable oxidation steps were observed for the prepared alloys. The products formed at different oxidation stages were quantitatively analyzed by XRD. Ignition of mechanically alloyed Al-Ti powders was investigated experimentally for heating rates ranging from 3·103 to 2·10 4 K/s. It was shown that ignition was triggered by the exothermic formation of a metastable L12 phase of Al3Ti. Al-Li alloys were synthesized with a fixed bulk composition of Al 0.7Li0.3. At short milling times, an intermetallic LiAl delta-phase was readily produced. At longer milling times, the LiAl phase disappears and a solid solution of Li in Al (alpha-phase) formed with as much as 10 at % of dissolved Li. Continuing milling

  14. Creep rupture testing of alloy 617 and A508/533 base metals and weldments.

    SciTech Connect

    Natesan, K.; Li, M.; Soppet, W.K.; Rink, D.L.

    2012-01-17

    The NGNP, which is an advanced HTGR concept with emphasis on both electricity and hydrogen production, involves helium as the coolant and a closed-cycle gas turbine for power generation with a core outlet/gas turbine inlet temperature of 750-1000 C. Alloy 617 is a prime candidate for VHTR structural components such as reactor internals, piping, and heat exchangers in view of its resistance to oxidation and elevated temperature strength. However, lack of adequate data on the performance of the alloy in welded condition prompted to initiate a creep test program at Argonne National Laboratory. In addition, Testing has been initiated to evaluate the creep rupture properties of the pressure vessel steel A508/533 in air and in helium environments. The program, which began in December 2009, was certified for quality assurance NQA-1 requirements during January and February 2010. Specimens were designed and fabricated during March and the tests were initiated in April 2010. During the past year, several creep tests were conducted in air on Alloy 617 base metal and weldment specimens at temperatures of 750, 850, and 950 C. Idaho National Laboratory, using gas tungsten arc welding method with Alloy 617 weld wire, fabricated the weldment specimens. Eight tests were conducted on Alloy 617 base metal specimens and nine were on Alloy 617 weldments. The creep rupture times for the base alloy and weldment tests were up to {approx}3900 and {approx}4500 h, respectively. The results showed that the creep rupture lives of weld specimens are much longer than those for the base alloy, when tested under identical test conditions. The test results also showed that the creep strain at fracture is in the range of 7-18% for weldment samples and were much lower than those for the base alloy, under similar test conditions. In general, the weldment specimens showed more of a flat or constant creep rate region than the base metal specimens. The base alloy and the weldment exhibited tertiary creep

  15. In vivo evaluation of Zr-based bulk metallic glass alloy intramedullary nails in rat femora.

    PubMed

    Imai, Kazuhiro; Hiromoto, Sachiko

    2014-03-01

    Zr-based bulk metallic glasses (BMG) show high corrosion resistance in vitro and higher strength and lower Young's modulus than crystalline alloys with the similar composition. This study aimed to perform an in vivo evaluation of Zr65Al7.5Ni10Cu17.5 BMG. Osteotomy of the femur was done in rats and stabilized with intramedullary nails made of Zr65Al7.5Ni10Cu17.5 BMG, Ti-6Al-4V alloy, or 316L stainless steel. Systemic and local effects of each type of nail were evaluated by measuring the levels of Cu and Ni in the blood and the surrounding soft tissue. Changes of the surface of each nail were examined by scanning electron microscopy (SEM). Healing of the osteotomy was evaluated by peripheral quantitative computed tomography and mechanical testing. No increase of Cu and Ni levels was recognized. Surface of the BMG showed no noticeable change, while Ti-6Al-4V alloy showed Ca and P deposition and 316L stainless steel showed surface irregularities and pitting by SEM observation. The stress strain index, maximum torque, torsional stiffness, and energy absorption values were larger for the BMG than those for Ti-6Al-4V alloy, although there was no significant difference. The Zr-based BMG can promote osteotomy healing as fast as Ti-6Al-4V alloy, with the possible advantage of the Zr-based BMG that bone bonding is less likely, allowing easier nail removal compared with Ti-6Al-4V alloy. The Zr-based BMG is promising for the use in osteosynthetic devices that are eventually removed. PMID:24281655

  16. Tensile and stress-rupture behavior of hafnium carbide dispersed molybdenum and tungsten base alloy wires

    NASA Technical Reports Server (NTRS)

    Yun, Hee Mann; Titran, Robert H.

    1993-01-01

    The tensile strain rate sensitivity and the stress-rupture strength of Mo-base and W-base alloy wires, 380 microns in diameter, were determined over the temperature range from 1200 K to 1600 K. Three molybdenum alloy wires; Mo + 1.1w/o hafnium carbide (MoHfC), Mo + 25w/o W + 1.1w/o hafnium carbide (MoHfC+25W) and Mo + 45w/o W + 1.1w/o hafnium carbide (MoHfC+45W), and a W + 0.4w/o hafnium carbide (WHfC) tungsten alloy wire were evaluated. The tensile strength of all wires studied was found to have a positive strain rate sensitivity. The strain rate dependency increased with increasing temperature and is associated with grain broadening of the initial fibrous structures. The hafnium carbide dispersed W-base and Mo-base alloys have superior tensile and stress-rupture properties than those without HfC. On a density compensated basis the MoHfC wires exhibit superior tensile and stress-rupture strengths to the WHfC wires up to approximately 1400 K. Addition of tungsten in the Mo-alloy wires was found to increase the long-term stress rupture strength at temperatures above 1400 K. Theoretical calculations indicate that the strength and ductility advantage of the HfC dispersed alloy wires is due to the resistance to recrystallization imparted by the dispersoid.

  17. Gamma prime precipitation mechanisms and solute partitioning in Ni-base alloys

    NASA Astrophysics Data System (ADS)

    Rojhirunsakool, Tanaporn

    Nickel-base superalloys have been emerged as materials for gas turbines used for jet propulsion and electricity generation. The strength of the superalloys depends mainly from an ordered precipitates of L12 structure, so called gamma prime (gamma') dispersed within the disorder gamma matrix. The Ni-base alloys investigated in this dissertation comprise both model alloy systems based on Ni-Al-Cr and Ni-Al-Co as well as the commercial alloy Rene N5. Classical nucleation and growth mechanism dominates the gamma' precipitation process in slowed-cooled Ni-Al-Cr alloys. The effect of Al and Cr additions on gamma' precipitate size distribution as well as morphological and compositional development of gamma' precipitates were characterized by coupling transmission electron microscopy (TEM) and 3D atom probe (3DAP) techniques. Rapid quenching Ni-Al-Cr alloy experiences a non-classical precipitation mechanism. Structural evolution of the gamma' precipitates formed and subsequent isothermal annealing at 600 °C were investigated by coupling TEM and synchrotron-based high-energy xray diffraction (XRD). Compositional evolution of the non-classically formed gamma' precipitates was determined by 3DAP and Langer, Bar-on and Miller (LBM) method. Besides homogeneous nucleation, the mechanism of heterogeneous gamma' precipitation involving a discontinuous precipitation mechanism, as a function of temperature, was the primary focus of study in case of the Ni-Al-Co alloy. This investigation coupled SEM, SEM-EBSD, TEM and 3DAP techniques. Lastly, solute partitioning and enrichment of minor refractory elements across/at the gamma/ gamma' interfaces in the commercially used single crystal Rene N5 superalloy was investigated by using an advantage of nano-scale composition investigation of 3DAP technique.

  18. Octonary resistance states in La0.7Sr0.3MnO3/BaTiO3/La0.7Sr0.3MnO3 multiferroic tunnel junctions

    SciTech Connect

    Yue -Wei Yin; Tao, Jing; Huang, Wei -Chuan; Liu, Yu -Kuai; Yang, Sheng -Wei; Dong, Si -Ning; Zhu, Yi -Mei; Li, Qi; Li, Xiao -Guang

    2015-10-06

    General drawbacks of current electronic/spintronic devices are high power consumption and low density storage. A multiferroic tunnel junction (MFTJ), employing a ferroelectric barrier layer sandwiched between two ferromagnetic layers, presents four resistance states in a single device and therefore provides an alternative way to achieve high density memories. Here, an MFTJ device with eight nonvolatile resistance states by further integrating the design of noncollinear magnetization alignments between the ferromagnetic layers is demonstrated. Through the angle-resolved tunneling magnetoresistance investigations on La0.7Sr0.3MnO3/BaTiO3/La0.7Sr0.3MnO3 junctions, it is found that, besides collinear parallel/antiparallel magnetic configurations, the MFTJ shows at least two other stable noncollinear (45° and 90°) magnetic configurations. As a result, combining the tunneling electroresistance effect caused by the ferroelectricity reversal of the BaTiO3 barrier, an octonary memory device is obtained, representing potential applications in high density nonvolatile storage in the future.

  19. Thermodynamics-Based Selection and Design of Creep-Resistant Cast Mg Alloys

    NASA Astrophysics Data System (ADS)

    Abaspour, Saeideh; Cáceres, Carlos H.

    2015-12-01

    Atomic level thermodynamics arguments that account for the generally weak age hardening response while suggesting that extending the athermal regime through short-range order (SRO) is a most feasible path to increasing the creep strength of many current alloys are presented. The tendency, or otherwise, of many solutes to develop SRO in dilute solid solutions rationalizes a number of observations in current multicomponent Mg alloys, and in particular the retention of linear strain hardening at high temperatures, while it disputes the viability of several micromechanisms often considered active, such as pinning of edge dislocations by mobile solute clouds, dynamic precipitation of thermally stable precipitates, or atomic size effects on the diffusivity. Potential solutes are sorted out and ranked based on the sign and value of the enthalpy of mixing of binary solid solutions using the Miedema phenomenological scheme. Due to their large negative energy of mixing and reasonable solubility (>1 at. pct) at ~473 K (~200 °C), Y and Gd appear as the best candidates to increase the creep strength through SRO, followed by Nd and Ca, in close agreement with data reported in the literature. The feasibility of enhancing the age hardening response through homogeneously nucleated, coherent precipitates, in some cases despite the negative energy of mixing of the alloy, or via internally ordered precipitates mimicking those present in Mg-Th alloys is considered by making parallels with the Al-Zn and the Al-Cu alloy systems. The possible optimization of the strengthening of high pressure die cast alloys combining SRO and intergranular eutectics or of heat-treatable cast alloys through internally ordered precipitates and SRO is discussed.

  20. Grain refinement of permanent mold cast copper base alloys. Final report

    SciTech Connect

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    control tool was proved in two foundries. The method can also correctly predict the onset of fading. The corrosion resistance of the grain refined alloys was measured in two solutions having different hydrogen activities, pH 6 and pH8, and compared with the base alloys. Potentiodynamic polarization and long term weight loss experiments were conducted to evaluate the corrosion resistance. Cu-Zn alloys were evaluated for dezincification. In general, the grain refined alloys performed marginally better than the base alloys.

  1. Superior Ballistic Impact Resistance Achieved by the Co-Base Alloy Haynes 25

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.; Noebe, Ronald D.; Revilock, Duane M.

    2003-01-01

    The fan case in a jet engine is required to contain a fan blade in the rare event of a blade loss during operation. Because of its function, the fan case is the largest structural component in high-bypass-ratio turbofan engines used in commercial aircraft. Therefore, the use of lighter and stronger materials would be advantageous in most engines and is practically a necessity in the latest generation of high-bypass engines. Small panels, 7 in. wide by 7 in. long, of a number of metallic alloys were impact tested at room temperature with a 0.50-caliber blunt-nose titanium alloy projectile at the NASA Glenn Research Center (ref. 1). These metallic systems included several high-strength aluminum (Al) alloys, Al-based laminates, aluminum metal matrix composites (Al-MMCs), nickel-base superalloys (Inconel 718 and 625), several titanium (Ti) alloys in different heat treated conditions, 304L stainless steel, a stainless-steel-based laminate, and a high strength steel (Nitronic 60). It was determined that a simple Co-base alloy (Haynes 25) had the best impact resistance on an areal weight basis. Haynes 25 was at least 10 percent better than IMI 550, the best titanium alloy tested to date, and it was far superior to other metals, especially at higher impact velocities (greater than 1100 ft/sec). Because this material could be ideal for fan containment applications in supersonic aircraft as a replacement for titanium, impact tests were also conducted at 371 oC and compared with results from alloys tested at elevated temperature under previous programs (i.e., Inconel 718, Ti-6242, M-152, Timetal 21S, and Aeromet 100). Although cobalt-base alloys are used in some high-temperature engine applications, to our knowledge they are not used in any containment systems. Advantages of cobalt over titanium include lower cost, easier processing, better high-temperature strength, and no fire hazard if tip rub occurs. Future plans include testing of lightweight sandwich panels with Haynes

  2. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy Assessed

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2002-01-01

    Gas turbine engines for future subsonic aircraft will require nickel-base disk alloys that can be used at temperatures in excess of 1300 F. Smaller turbine engines, with higher rotational speeds, also require disk alloys with high strength. To address these challenges, NASA funded a series of disk programs in the 1990's. Under these initiatives, Honeywell and Allison focused their attention on Alloy 10, a high-strength, nickel-base disk alloy developed by Honeywell for application in the small turbine engines used in regional jet aircraft. Since tensile, creep, and fatigue properties are strongly influenced by alloy grain size, the effect of heat treatment on grain size and the attendant properties were studied in detail. It was observed that a fine grain microstructure offered the best tensile and fatigue properties, whereas a coarse grain microstructure offered the best creep resistance at high temperatures. Therefore, a disk with a dual microstructure, consisting of a fine-grained bore and a coarse-grained rim, should have a high potential for optimal performance. Under NASA's Ultra-Safe Propulsion Project and Ultra-Efficient Engine Technology (UEET) Program, a disk program was initiated at the NASA Glenn Research Center to assess the feasibility of using Alloy 10 to produce a dual-microstructure disk. The objectives of this program were twofold. First, existing dual-microstructure heat treatment (DMHT) technology would be applied and refined as necessary for Alloy 10 to yield the desired grain structure in full-scale forgings appropriate for use in regional gas turbine engines. Second, key mechanical properties from the bore and rim of a DMHT Alloy 10 disk would be measured and compared with conventional heat treatments to assess the benefits of DMHT technology. At Wyman Gordon and Honeywell, an active-cooling DMHT process was used to convert four full-scale Alloy 10 disks to a dual-grain microstructure. The resulting microstructures are illustrated in the

  3. MULTI-PHASE Cr-BASED ALLOYS FOR AGGRESSIVE HIGH TEMPERATURE ENVIRONMENTS

    SciTech Connect

    Brady, MP

    2001-08-24

    Attractive high-temperature mechanical properties and oxidation/hot corrosion resistance have been achieved in a new family of Cr{sub 2}Ta-reinforced Cr alloys. However, inadequate room-temperature toughness remains a key challenge, with the best Cr-Cr{sub 2}Ta alloys exhibiting only modest toughness in the range of 12-14 MPa m{sup 1/2}. The addition of MgO has been shown to significantly improve the room-temperature mechanical properties of unalloyed Cr and was investigated as a means for improving the room-temperature mechanical properties of the Cr-Cr{sub 2}Ta alloys. Microstructural analysis of a series of Cr and Cr-6MgO base alloys was used to investigate the proposed ductilization mechanism of nitrogen gettering by a MgCr{sub 2}O{sub 4} spinel phase, which forms during consolidation of Cr and MgO powders. Nitride and related impurity precipitates have been linked to reduced ductility in Cr at room-temperature. Surprisingly, nitride (and carbide) impurity precipitates were found i n hot-pressed Cr-6 MgO base alloys despite room-temperature tensile ductility of 5%. These precipitates were found adjacent to MgO/MgCr{sub 2}O{sub 4} particles and were somewhat more blunt than those observed in unalloyed Cr. The addition of TiO{sub 2} to unalloyed Cr resulted in similar morphological changes to the nitride and carbide impurity precipitates; however, the TiO{sub 2} dispersed alloy was brittle at room-temperature. Why MgO dispersions are effective in ductilizing Cr, but others such as TiO{sub 2} are not, is not clear and is the subject of ongoing study. Efforts to introduce the effect in Cr-Cr{sub 2}Ta-MgO alloys were not successful, and it was concluded that significant modification of the Cr matrix phase in the Cr-Cr{sub 2}Ta alloys by macroalloying is necessary to improve room-temperature mechanical properties. Preliminary attempts at macroalloying with Fe were quite successful and resulted in an increase in room-temperature toughness to 18-20 MPa m{sup 1/2} in Cr

  4. Structure and hot hardness of RuAl-based alloys produced by reactive sintering using hot isostatic pressing

    NASA Astrophysics Data System (ADS)

    Povarova, K. B.; Morozov, A. E.; Padalko, A. G.; Drozdov, A. A.

    2008-04-01

    The structure and hot hardness (at temperatures up to 1100°C) of RuAl-based powder alloys with 1 3 at % Ni, Mo, Re, or Ru are studied. The alloys are produced by the reactive sintering of cold-compacted bars and subsequent threefold isostatic pressing with intermediate annealing at 1500°C performed after the first hot isostatic pressing. The samples have a residual pore content of 1 2.5 vol % and are characterized by a micrononuniform distribution of base and alloying elements. The alloys with refractory metals, such as Re, Mo, or Ru, are found to have the maximum hardness at all temperatures under study. At low temperatures, the effect is more substantial; the hardness of the Re-containing alloys exceeds that of the other alloys by a factor of 1.3 3.6. The increase in the hardness related to solid-solution alloying becomes more substantial owing to the microinhomogeneity of the sintered powder alloys and weakens because of microporosity. Recommendations that allow the uniformity of the distribution of the base and alloying elements to be increased are given.

  5. Alloy 600 corrosion monitor based on fiber optic strain gage

    SciTech Connect

    Berthold, J.W.; Passell, T.O.

    1996-10-01

    There is a real need to measure strain at high temperatures in many applications. For example, in nuclear steam generators that contain Alloy 600 tubing, intergranular attack (IGA) and stress corrosion cracking (SCC) are significant problems. Measuring strain in this tubing might provide an early warning of the onset of IGA/SCC and the rate of SCC progression. This report describes a method to measure the onset of IGA and the progression of SCC that occurs at a crevice on the inside surface of a tube. The measurement is accomplished by monitoring strain on the outside surface of the tube using welded, fiber-optic strain gages. In an actual application of this approach in a power plant, the strain gages must survive temperatures above 600 F for extended periods (months or years) and must provide repeatable measurements.

  6. Metastable structures in drop tube processed niobium based alloys

    NASA Astrophysics Data System (ADS)

    Evans, N. D.; Bayuzick, R. J.; Kenik, E. A.

    Analytical electron microscopy has been employed to reveal metastable structures in near eutectic niobium-germanium alloys which were processed in a 100 meter drop tube. Drop masses were generally 300 to 400-mg, with undercooling as much as 0.14-Tm prior to recalescence. Specimens which were slightly hypoeutectic and undercooled 0.10 below the liquidus prior to recalescence contain β cells which grew with solute rejection, and an intercellular metastable α + Nb5Ge3 eutectic. When deep undercooling was followed by Rapid Solidification Processing (RSP) via splatting onto a copper block, cellular β formed with solute entrapment, though the high cooling rate of RSP did not prevent the formation of Nb5Ge3 precipitates from the Ge enriched β. In one specimen, an amorphous Nb-Ge phase has been identified.

  7. Characterization of hydrogen barrier coatings for titanium-base alloys

    NASA Astrophysics Data System (ADS)

    Leguey, T.; Baluc, N.; Jansen, F.; Victoria, M.

    2002-12-01

    The purpose of this study was to investigate the barrier efficiency of a thick thermal spray deposit on the α-titanium alloy, Ti-5Al-2.4Sn against hydrogen penetration. Therefore, a duplex coating has been applied by plasma spraying using a Sulzer Metco F4 gun. The selected duplex coating system consisted of a 0.1-0.2 mm thick tantalum bond layer and a chromium oxide top layer doped with 3 wt% titanium oxide. The achieved thickness of the top layer was about 0.6 mm. The coated specimens have been characterized with regard to bond strength, hardness and microstructure. Hydrogen charging experiments were performed in a Sievert's apparatus.

  8. Superior magnetic softness at elevated temperature of Si-rich Fe-based nanocrystalline alloy

    NASA Astrophysics Data System (ADS)

    Shi, Rui-min; Wang, Zhi; Jia, Yun-yun; Wen, Zhuan-ping; Wang, Bo-wen; Zhang, Tao

    2012-10-01

    An excellent high-temperature magnetic softness was observed in a Si-rich nanocrystalline Fe74.5Cu1Nb2Si17.5B5 alloy. The Curie temperatures of amorphous and crystal phases, TCA* and TCcry, for this alloy were detected to be 365 °C and 580 °C, respectively. For the 480 °C-annealed alloy, the initial permeability μi drops to nearly zero just above TCA*; however, for the 540 °C-annealed alloy, the μi of about 10 000 at f = 10 kHz has no perceivable decline in this temperature range and can hold up to more than 400 °C. Such a magnetic softness at elevated temperature is superior to that of Finemet-type Fe-based nanocrystalline alloys ever reported. The origin of the high temperature magnetic softness was interpreted by the enhancement effect of Curie temperature in residual amorphous matrix.

  9. Strengthening of Mg based alloy through grain refinement for orthopaedic application.

    PubMed

    Nayak, Soumyaranjan; Bhushan, Bharat; Jayaganthan, R; Gopinath, P; Agarwal, R D; Lahiri, Debrupa

    2016-06-01

    Magnesium is presently attracting a lot of interest as a replacement to clinically used orthopaedic implant materials, due to its ability to solve the stress shielding problems, biodegradability and osteocompatibility. However, the strength of Mg is still lower than the requirement and it becomes worse after it starts degrading fast, while being exposed in living body environment. This research explores the effectiveness of 'grain refinement through deformation', as a tool to modify the strength (while keeping elastic modulus unaffected) of Mg based alloys in orthopaedic application. Hot rolled Mg-3wt% Zn alloy (MZ3) has been investigated for its potential in orthopaedic implant. Microstructure, mechanical properties, bio-corrosion properties and biocompatibility of the rolled samples are probed into. Grain size gets refined significantly with increasing amount of deformation. The alloy experiences a marked improvement in hardness, yield strength, ultimate tensile strength, strain and toughness with finer grain size. An increment in accelerated corrosion rate is noted with decreasing grain size, which is correlated to the increased grain boundary area and mechano-chemical dissolution. However, immersion test in simulated body fluid (SBF) reveals reduction in corrosion rate after third day of immersion. This was possible owing to precipitation of protective hydroxyapatite (HA) layer, formed out of the interaction of SBF and the alloy. More nucleation sites at the grain boundary for fine grained samples help in forming more HA and thus reduce the corrosion rate. Human osteosarcoma cells show less viability and adhesion on grain refined alloy. PMID:26745721

  10. Boundary Engineering for the Thermoelectric Performance of Bulk Alloys Based on Bismuth Telluride.

    PubMed

    Mun, Hyeona; Choi, Soon-Mok; Lee, Kyu Hyoung; Kim, Sung Wng

    2015-07-20

    Thermoelectrics, which transports heat for refrigeration or converts heat into electricity directly, is a key technology for renewable energy harvesting and solid-state refrigeration. Despite its importance, the widespread use of thermoelectric devices is constrained because of the low efficiency of thermoelectric bulk alloys. However, boundary engineering has been demonstrated as one of the most effective ways to enhance the thermoelectric performance of conventional thermoelectric materials such as Bi2 Te3 , PbTe, and SiGe alloys because their thermal and electronic transport properties can be manipulated separately by this approach. We review our recent progress on the enhancement of the thermoelectric figure of merit through boundary engineering together with the processing technologies for boundary engineering developed most recently using Bi2 Te3 -based bulk alloys. A brief discussion of the principles and current status of boundary-engineered bulk alloys for the enhancement of the thermoelectric figure of merit is presented. We focus mainly on (1) the reduction of the thermal conductivity by grain boundary engineering and (2) the reduction of thermal conductivity without deterioration of the electrical conductivity by phase boundary engineering. We also discuss the next potential approach using two boundary engineering strategies for a breakthrough in the area of bulk thermoelectric alloys. PMID:25782971

  11. Microstructure and mechanical properties of Ni sub 3 Al-based alloys reinforced with particulates

    SciTech Connect

    McKamey, C.G.; Carmichael, C.A.

    1990-01-01

    Hot-extrusion was used to produce Ni{sub 3}Al-based alloys to which 10 vol % TiN, NbC, HfO{sub 2}, or HfN was added for reinforcement. The TiN, NbC, and HfO{sub 2} particulates produced Ni{sub 3}Al-matrix composites in which no reaction was noted at the particle-matrix interface. However, the addition of HfN resulted in extensive reaction in which the hafnium appeared to diffuse into the matrix. Microstructures of this alloy showed a complex array of phases and voids where the HfN particles are presumed to have been originally. Hot hardness, compression, and compression creep tests were preformed on specimens cut from the extruded bar of each alloy. No significant strengthening was observed for the alloys containing TiN, NbC, or HfO{sub 2}. However the HfN-containing alloy did show significant strengthening in simple compression and compression creep. This presentation will include microstructures and the results of the mechanical properties tests. 26 refs., 5 figs.

  12. Mechanical behavior and phase stability of NiAl-based shape memory alloys

    SciTech Connect

    George, E.P.; Liu, C.T.; Horton, J.A.; Kunsmann, H.; King, T.; Kao, M.

    1993-12-31

    NiAl-based shape memory alloys (SMAs) can be made ductile by alloying with 100--300 wppm B and 14--20 at.% Fe. The addition of Fe has the undesirable effect that it lowers the temperature (A{sub p}) of the martensite {yields} austenite phase transformation. Fortunately, however, A can be raised by lowering the ``equivalent`` amount of Al in the alloy. In this way a high A{sub p} temperature of {approximately}190 C has been obtained without sacrificing ductility. Furthermore, a recoverable strain of 0.7% has been obtained in a Ni-Al-Fe alloy with A{sub p} temperature of {approximately}140 C. Iron additions do not suppress the aging-induced embrittlement that occurs in NiAl alloys at 300--500 C as a result of Ni{sub 5}Al{sub 3} precipitation. Manganese additions (up to 10 at.%) have the effect of lowering A{sub p}, degrading hot workability, and decreasing room-temperature ductility.

  13. Ignition characteristics of the iron-based alloy UNS S66286 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, James W.; Billard, Phillip A.; Hurley, James A.; Mcdermott, Kathleen M.; Vazquez, Isaura

    1988-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the iron based alloy UNS S66286. Ignition of the alloy was achieved by heating the top surface of a cylindrical specimen with a continuous-wave CO2 laser. Two heating procedures were used. In the first, laser power was adjusted to maintain an approximately linear increase in surface temperature. In the second, laser power was periodically increased until autoheating (self-heating) was established. It was found that the alloy would autoheat to destruction from temperatures below the solidus temperature. In addition endothermic events occurred as the alloy was heated, many at reproducible temperatures. Many endothermic events occurred prior to abrupt increases in surface temperature and appeared to accelerate the rate of increase in specimen temperature to rates greater than what would be expected from increased temperature alone. It is suggested that the source of these endotherms may increase the oxidation rate of the alloy. Ignition parameters are defined and the temperatures at which these parameters occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (25 to 2000 psia).

  14. Integrated Design and Rapid Development of Refractory Metal Based Alloys for Fossil Energy Applications

    SciTech Connect

    Dogan, O.N.; King, P.E.; Gao, M.C.

    2008-07-01

    One common barrier in the development of new technologies for future energy generating systems is insufficiency of existing materials at high temperatures (>1150oC) and aggressive atmospheres (e.g., steam, oxygen, CO2). To overcome this barrier, integrated design methodology will be applied to the development of refractory metal based alloys. The integrated design utilizes the multi-scale computational methods to design materials for requirements of processing and performance. This report summarizes the integrated design approach to the alloy development and project accomplishments in FY 2008.

  15. Chemical durability and degradation mechanisms of HT9 based alloy waste forms with variable Zr content

    SciTech Connect

    Olson, L. N.

    2015-10-30

    In Corrosion studies were undertaken on alloy waste forms that can result from advanced electrometallurgical processing techniques to better classify their durability and degradation mechanisms. The waste forms were based on the RAW3-(URe) composition, consisting primarily of HT9 steel and other elemental additions to simulate nuclear fuel reprocessing byproducts. The solution conditions of the corrosion studies were taken from an electrochemical testing protocol, and meant to simulate conditions in a repository. The alloys durability was examined in alkaline and acidic brines.

  16. Niobium-aluminum base alloys having improved, high temperature oxidation resistance

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G. (Inventor); Stephens, Joseph R. (Inventor)

    1991-01-01

    A niobium-aluminum base alloy having improved oxidation resistance at high temperatures and consisting essentially of 48%-52% niobium, 36%-42% aluminum, 4%-10% chromium, 0%-2%, more preferably 1%-2%, silicon and/or tungsten with tungsten being preferred, and 0.1%-2.0% of a rare earth selected from the group consisting of yttrium, ytterbium and erbium. Parabolic oxidation rates, k.sub.p, at 1200.degree. C. range from about 0.006 to 0.032 (mg/cm.sup.2).sup.2 /hr. The new alloys also exhibit excellent cyclic oxidation resistance.

  17. Heterogeneous Nb-Based Nuclei for the Grain Refinement of Al-Si Alloys

    NASA Astrophysics Data System (ADS)

    Bolzoni, L.; Hari Babu, N.

    2016-05-01

    Nb-based intermetallics are, generally, low-density high-temperature materials used for structural applications or cryogenic superconductors. In this work, we report the development of an Al(96)-Nb(2)-B(2) master alloy where in situ-formed micrometric Nb-based intermetallics (i.e. NbB2 and Al3Nb) are used for a completely different purpose: to promote the refinement of Al-Si alloys by taking advantage of enhanced heterogeneous nucleation. Nb-based intermetallics have the right characteristics, like low density, stability at high temperature and good lattice match, to be used as heterogeneous nucleation substrates. It was found that the addition of these Nb-based intermetallics permits the significant refinement of the microstructural features of the Al-Si alloy studied. The enhanced heterogeneous nucleation makes the grain size of the material far less dependent on the cooling rate, which is one of the critical parameters influencing the variation of the properties of the alloy.

  18. Investigation of Modified Ni-Cr-Mn Base Alloys for SOFC Interconnect Applications

    SciTech Connect

    Yang, Z Gary; Singh, Prabhakar; Stevenson, Jeffry W.; Xia, Gordon

    2006-09-01

    Two Ni-Cr-W-Mn base alloys based on Haynes 230 were developed and evaluated against criteria relevant to SOFC interconnect applications, which included oxidation behavior under SOFC operating conditions, scale electrical conductivity, and thermal expansion. It was found that, similar to the ferritic stainless steel Crofer22 APU, additions of Mn led to the formation of a unique scale that was comprised of a M3O4 (M=Mn, Cr, Ni, …) spinel-rich top layer and Cr2O3-rich sub-layer. The modified alloys demonstrated reasonable oxidation resistance under SOFC operating conditions, though the Mn additions increased the scale growth rate and thus sacrificed to some extent the oxidation resistance of the base alloy (Haynes 230). The formation of a spinel-rich top layer improved the scale conductivity, especially during the early stages of oxidation, but the higher scale growth rate resulted in a higher rate of increase in the area-specific electrical resistance. Due to their FCC crystal structure, the Ni-Cr-W-Mn base alloys demonstrated a CTE that was higher than that of anode-supported cells and candidate ferritic stainless steels such as Crofer22 APU.

  19. Improved Warm-Working Process For An Iron-Base Alloy

    NASA Technical Reports Server (NTRS)

    Cone, Fred P.; Cryns, Brendan J.; Miller, John A.; Zanoni, Robert

    1992-01-01

    Warm-working process produces predominantly unrecrystallized grain structure in forgings of iron-base alloy A286 (PWA 1052 composition). Yield strength and ultimate strength increased, and elongation and reduction of area at break decreased. Improved process used on forgings up to 10 in. thick and weighing up to 900 lb.

  20. The metallography of heat treatment effects in a nickel-base casting alloy. A preliminary report.

    PubMed

    Goodall, T G; Lewis, A J

    1979-08-01

    A series of standard tensile specimens produced from a nickel-base removable partial denture casting alloy were subjected to heat treatments at three temperatures and three periods at each temperature. The microstructures developed within the castings disclose changes in both the matrix and interdendritic zones. PMID:296698

  1. Joining precipitation-hardened nickel-base alloys by friction welding

    NASA Technical Reports Server (NTRS)

    Moore, T. J.

    1972-01-01

    Solid state deformation welding process, friction welding, has been developed for joining precipitation hardened nickel-base alloys and other gamma prime-strengthened materials which heretofore have been virtually unweldable. Method requires rotation of one of the parts to be welded, but where applicable, it is an ideal process for high volume production jobs.

  2. Microstructures and Mechanical Properties of Two-Phase Alloys Based on NbCr(2)

    SciTech Connect

    Cady, C.M.; Chen, K.C.; Kotula, P.G.; Mauro, M.E.; Thoma, D.J.

    1998-12-07

    A two-phase, Nb-Cr-Ti alloy (bee+ C15 Laves phase) has been developed using several alloy design methodologies. In effort to understand processing-microstructure-property relationships, diffment processing routes were employed. The resulting microstructure and mechanical properties are discussed and compared. Plasma arc-melted samples served to establish baseline, . . . as-cast properties. In addition, a novel processing technique, involving decomposition of a supersaturated and metastable precursor phase during hot isostatic pressing (HIP), was used to produce a refined, equilibrium two-phase microstructure. Quasi-static compression tests as a ~ function of temperature were performed on both alloy types. Different deformation mechanisms were encountered based upon temperature and microstructure.

  3. Enhanced ferroelectric polarization and potential morphotrophic phase boundary in PZT-based alloys

    NASA Astrophysics Data System (ADS)

    Parker, David; McGuire, Michael; Singh, David

    We present a combined theoretical and experimental study of alloys of the high performance piezoelectric PZT (PbZr0.5Ti0.5O3) with BZnT (BiZn0.5Ti0.5O3) and BZnZr (BiZn0.5Zr0.5O3), focussing on lattice instabilities, atomic displacements and ferroelectric polarization. From theory we find that the 75 - 25 PZT - BZnT alloy has substantially larger cation displacements, and hence ferroelectric polarization than the PZT base material, on the tetragonal side of the phase diagram. We also find a possible morphotrophic phase boundary in this system by comparing displacement patterns and optimized c/a ratios. Experiments indicate the feasibility of sample synthesis within this alloy system.

  4. Enhanced ferroelectric polarization and possible morphotrophic phase boundary in PZT-based alloys

    NASA Astrophysics Data System (ADS)

    Parker, David S.; Herklotz, Andreas; Ward, T. Z.; McGuire, Michael A.; Singh, David J.

    2016-05-01

    We present a combined theoretical and experimental study of alloys of the high performance piezoelectric PZT (PbZr0.5Ti0.5O3 ) with BZnT (BiZn0.5Ti0.5O3 ) and BZnZr (BiZn0.5Zr0.5O3 ), focusing on atomic displacements, ferroelectric polarization, and elastic stability. From theory we find that the 75-25 PZT-BZnT alloy has substantially larger cation displacements, and hence ferroelectric polarization than the PZT base material, on the tetragonal side of the phase diagram. We also find a possible morphotrophic phase boundary in this system by comparing displacement patterns and optimized c /a ratios. Elastic stability calculations find the structures to be essentially stable. Experiments indicate the feasibility of sample synthesis within this alloy system, although measurements do not find significant polarization, probably due to a large coercive field.

  5. Development of amorphous Fe-B based alloys for choke and inductor applications

    SciTech Connect

    Major, R.V.; Cruickshank, K.J.; Jasko, T.M.

    1984-09-01

    This paper describes a method of obtaining linear permeability characteristics from Fe-B based amorphous alloys, suitable for choke and inductor applications. The properties are developed by heat treatment at temperatures above those conventionally used to develop the optimum low or high frequency magnetic properties in these alloys. Within a narrow heat treatment temperature range it is possible to develop permeabilities of between 200 and 700, linear up to high flux density levels. D.C. Energy Storage Curves are presented for Fe /sub 77.5/ B/sub 13/ Si /sub 9.5/ alloy, toroidal tape wound cores, heat treated in this manner. These curves indicate the potential advantages of these cores over powder cores and gapped ferrites in D.C. choke applications.

  6. The Degradation Interface of Magnesium Based Alloys in Direct Contact with Human Primary Osteoblast Cells

    PubMed Central

    Willumeit-Römer, Regine; Laipple, Daniel; Luthringer, Bérengère; Feyerabend, Frank

    2016-01-01

    Magnesium alloys have been identified as a new generation material of orthopaedic implants. In vitro setups mimicking physiological conditions are promising for material / degradation analysis prior to in vivo studies however the direct influence of cell on the degradation mechanism has never been investigated. For the first time, the direct, active, influence of human primary osteoblasts on magnesium-based materials (pure magnesium, Mg-2Ag and Mg-10Gd alloys) is studied for up to 14 days. Several parameters such as composition of the degradation interface (directly beneath the cells) are analysed with a scanning electron microscope equipped with energy dispersive X-ray and focused ion beam. Furthermore, influence of the materials on cell metabolism is examined via different parameters like active mineralisation process. The results are highlighting the influences of the selected alloying element on the initial cells metabolic activity. PMID:27327435

  7. Comparative erosion yields, topographical changes and depth profile analysis of ion eroded nickel-based alloys

    NASA Astrophysics Data System (ADS)

    Navinšek, B.; Panjan, P.; Peternel, M.; Žabkar, A.

    1982-03-01

    Polished polycrystalline alloy targets of Inconel 600, Inconel 625 and Nimonic alloy PE 16 were bombarded with 10 keV He + and A + ions at normal incidence and at room temperature. Comparative studies of the ion erosion yield, as measured by step-height measurements, were made. The correlation between the observed topography and the changes in surface composition and depth profile was studied on irradiated samples by AES. Additionally, total sputtering yields were measured on sputtered films of these materials using a quartz crystal microbalance. The results showed that ion erosion yields are different for the three materials studied, while sputtering yields were similar for He + ions and different for A + ions. A non-linear effect was observed for low dose yields when ion dose and fluence dependence was studied. The topography of ion irradiated nickel-based alloys is specific for a chosen metallographic treatment, determining the bulk and surface structure of the target material.

  8. The corrosion performance of nickel-based alloys in a reverse osmosis plant utilizing seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Odwani, A.

    1998-12-31

    Four nickel-based alloys, UNS N06625, UNS N08825, UNS N10276, and UNS N05500, were evaluated in terms of their corrosion performance in a seawater reverse osmosis plant using the electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and linear polarization resistance (LPR) measurements. Slight changes in the EIS spectra were observed for UNS N06625, UNSN10276 and UNS N05500 at low frequencies. However, UNS N08825 EIS spectra exhibited more changes than the other alloys at low frequencies. The OCP of UNS N10276 was more noble than the other alloys under the same conditions. The LPR measurements indicated that UNS N10276 and UNS N05500 exhibited lower corrosion rates than UNS NO6625 and UNS N08825.

  9. Thermodynamics of several lewis-acid-base stabilized transition metal alloys

    NASA Astrophysics Data System (ADS)

    Gibson, John K.; Brewer, Leo; Gingerich, Karl A.

    1984-11-01

    High-temperature (1425 to 2750 K) thermodynamic activities of one or both components of twenty-five binary alloys of a group IVB-VIB element (Ti, Zr, Hf, Nb, Ta, or W) with a platinum group element (Ru, Os, Ir, Pd, Pt, or Au) have been determined by equilibrating the alloy with the appropriate carbide and graphite, equilibrating with the nitride and nitrogen gas, or measuring the partial vapor pressure(s) thermogravimetrically or mass spectrometrically. The extraordinary stability of this class of transition metal alloy is attributed to a generalized Lewis-acid-base interaction involving valence d electrons, and the results of these investigations are interpreted within the context of this effect. Among the conclusions made are that a non-spherically-symmetrical crystal field significantly reduces the bonding effectiveness of certain valence d orbitals; the effect of the extent of derealization of these orbitals is also considered.

  10. Brazeability of a 3003 Aluminum alloy with Al-Si-Cu-based filler metals

    NASA Astrophysics Data System (ADS)

    Tsao, L. C.; Weng, W. P.; Cheng, M. D.; Tsao, C. W.; Chuang, T. H.

    2002-08-01

    Al-Si-Cu-based filler metals have been used successfully for brazing 6061 aluminum alloy as reported in the authors’ previous studies. For application in heat exchangers during manufacturing, the brazeability of 3003 aluminum alloy with these filler metals is herein further evaluated. Experimental results show that even at such a low temperature as 550 °C, the 3003 alloys can be brazed with the Al-Si-Cu fillers and display bonding strengths that are higher than 77 MPa as well. An optimized 3003 joint is attained in the brazements with the innovative Al-7Si-20Cu-2Sn-1Mg filler metal at 575 °C for 30 min, which reveals a bonding strength capping the 3003 Al matrix.

  11. VANADIUM ALLOYS

    DOEpatents

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  12. Intergranular tellurium cracking of nickel-based alloys in molten Li, Be, Th, U/F salt mixture

    NASA Astrophysics Data System (ADS)

    Ignatiev, Victor; Surenkov, Alexander; Gnidoy, Ivan; Kulakov, Alexander; Uglov, Vadim; Vasiliev, Alexander; Presniakov, Mikhail

    2013-09-01

    In Russia, R&D on Molten Salt Reactor (MSR) are concentrated now on fast/intermediate spectrum concepts which were recognized as long term alternative to solid fueled fast reactors due to their attractive features: strong negative feedback coefficients, easy in-service inspection, and simplified fuel cycle. For high-temperature MSR corrosion of the metallic container alloy in primary circuit is the primary concern. Key problem receiving current attention include surface fissures in Ni-based alloys probably arising from fission product tellurium attack. This paper summarizes results of corrosion tests conducted recently to study effect of oxidation state in selected fuel salt on tellurium attack and to develop means of controlling tellurium cracking in the special Ni-based alloys recently developed for molten salt actinide recycler and tranforming (MOSART) system. Tellurium corrosion of Ni-based alloys was tested at temperatures up to 750 °C in stressed and unloaded conditions in molten LiF-BeF2 salt mixture fueled by about 20 mol% of ThF4 and 2 mol% of UF4 at different [U(IV)]/[U(III)] ratios: 0.7, 4, 20, 100 and 500. Following Ni-based alloys (in mass%): HN80М-VI (Mo—12, Cr—7.6, Nb—1.5), HN80МТY (Mo—13, Cr—6.8, Al—1.1, Ti—0.9), HN80МТW (Mo—9.4, Cr—7.0, Ti—1.7, W—5.5) and ЕМ-721 (W—25.2, Cr—5.7, Ti—0.17) were used for the study in the corrosion facility. If the redox state the fuel salt is characterized by uranium ratio [U(IV)]/[U(III)] < 1 the alloys' specimens get a more negative stationary electrode potential than equilibrium electrode potentials of some uranium intermetallic compounds and alloys with nickel and molybdenum. This leads to spontaneous behavior of alloy formation processes on the specimens' surface and further diffusion of uranium deep into the metallic phase. As consequence of this films of intermetallic compounds and alloys of nickel, molybdenum, tungsten with uranium are formed on the alloys specimens' surface

  13. Creep-rupture behavior of a developmental cast-iron-base alloy for use up to 800 deg C

    NASA Technical Reports Server (NTRS)

    Titran, Robert H.; Scheuermann, Coulson M.

    1987-01-01

    A promising iron-base cast alloy is being developed as part of the DOE/NASA Stirling Engine Systems Project under contract DEN 3-282 with the United Technologies Research Center. This report presents the results of a study at the Lewis Research Center of the alloy's creep-rupture properties. The alloy was tested under a variety of conditions and was found to exhibit the normal 3-stage creep response. The alloy compared favorably with others being used or under consideration for the automotive Stirling engine cylinder/regenerator housing.

  14. The effects of seven alloying elements on the microstructure and stress-rupture behavior of nickle-base superalloys

    NASA Technical Reports Server (NTRS)

    Hull, D. R.; Miner, R. V.; Barrett, C. A.

    1984-01-01

    Seven alloying elements: Al, Cr, Ti, Nb, Ta, Mo, and W were added at two levels of concentration to produce a series of experimental nickel-base superalloys. Fifty alloys, representing a fraction of a 2 to the 7th power factorial design, were cast, tested, and analyzed. Each alloy's microstructure was characterized by phase extractions, X-ray diffraction, metallography and energy dispersive X-ray spectroscopy. Regression analysis was used to determine the effect of alloying element content on microstructure and stress-rupture life.

  15. Comparison of methanol and ethylene glycol oxidation by alloy and Core-Shell platinum based catalysts

    NASA Astrophysics Data System (ADS)

    Kaplan, D.; Burstein, L.; Rosenberg, Yu.; Peled, E.

    2011-10-01

    Two Core-Shell, RuCore-PtShell and IrNiCore-PtRuShell, XC72-supported catalyst were synthesized in a two-step deposition process with NaBH4 as reducing agent. The structure and composition of the Core-Shell catalysts were determined by EDS, XPS and XRD. Electrochemical characterization was performed with the use of cyclic voltammetry. Methanol and ethylene glycol oxidation activities of the Core-Shell catalysts (in terms of surface and mass activities) were studied at 80 °C and compared to those of a commercial Pt-Ru alloy catalyst. The surface activity of the alloy based catalyst, in the case of methanol oxidation, was found to be superior as a result of optimized surface Pt:Ru composition. However, the mass activity of the PtRu/IrNi/XC72 was higher than that of the alloy based catalyst by ∼50%. Regarding ethylene glycol oxidation, while the surface activity of the alloy based catalyst was slightly higher than that of the Pt/Ru/XC72 catalyst, the latter showed ∼66% higher activities in terms of A g-1 of Pt. These results show the potential of Core-Shell catalysts for reducing the cost of catalysts for DMFC and DEGFC.

  16. Examination of Galvanic Action between Fe-Based Bulk Metallic Glass and Crystalline Alloys

    NASA Astrophysics Data System (ADS)

    Ha, Hung M.; Payer, Joe H.

    2009-06-01

    Fe-based bulk metallic glasses (amorphous metals) have been developed, and several compositions are shown to have excellent corrosion resistance in chloride solutions. Further, thermal-spray amorphous metals are being developed for use as a barrier coating layer, to protect substrate materials from corrosion. Galvanic action between dissimilar metals and the coating/substrate for the amorphous-alloy coatings is of practical interest for a number of applications. The mixed-potential theory provides a useful approach for examining the corrosion behavior of the component materials in the galvanic couple and is applied in this study. Galvanic action was studied for an Fe-based structurally amorphous metal (SAM) 1651 and several crystalline alloys that included 1018 C-steel, stainless steel (SS) 316L, and alloy 22. Anodic and cathodic polarization curves of each of the metals were measured by potentiodynamic polarization. Based on the mixed-potential theory, the behavior of the component materials in a galvanic cell was predicted. The predictions are compared to the measured behavior of galvanic couples with the crystalline alloys.

  17. First-principles investigations of iron-based alloys and their properties

    NASA Astrophysics Data System (ADS)

    Limmer, Krista Renee

    Fundamental understanding of the complex interactions governing structure-property relationships in iron-based alloys is necessary to advance ferrous metallurgy. Two key components of alloy design are carbide formation and stabilization and controlling the active deformation mechanism. Following a first-principles methodology, understanding on the electronic level of these components has been gained for predictive modeling of alloys. Transition metal carbides have long played an important role in alloy design, though the complexity of their interactions with the ferrous matrix is not well understood. Bulk, surface, and interface properties of vanadium carbide, VCx, were calculated to provide insight for the carbide formation and stability. Carbon vacancy defects are shown to stabilize the bulk carbide due to increased V-V bonding in addition to localized increased V-C bond strength. The VCx (100) surface energy is minimized when carbon vacancies are at least two layers from the surface. Further, the Fe/VC interface is stabilized through maintaining stoichiometry at the Fe/VC interface. Intrinsic and unstable stacking fault energy, gammaisf and gamma usf respectively, were explicitly calculated in nonmagnetic fcc Fe-X systems for X = Al, Si, P, S, and the 3d and 4d transition elements. A parabolic relationship is observed in gamma isf across the transition metals with minimums observed for Mn and Tc in the 3d and 4d periods, respectively. Mn is the only alloying addition that was shown to decrease gamma isf in fcc Fe at the given concentration. The effect of alloying on gammausf also has a parabolic relationship, with all additions decreasing gammaisf yielding maximums for Fe and Rh.

  18. Crack propagation in stainless steels and nickel base alloys in a commercial operating BWR

    SciTech Connect

    Jenssen, A.; Morin, U.; Bengtsson, B.; Jansson, C.

    1995-12-31

    Crack propagation was investigated to study critical stress intensity factors for intergranular stress corrosion cracking (IGSCC), and crack growth rates in various materials. Modified bolt loaded compact tension (CT) specimens were exposed to BWR normal water chemistry (NWC) in a commercially operating BWR. The test facility was a pressure vessel, originally designed for high temperature magnetite filters. Stainless steels (SS) of Types 304 SS and 316 SS were included in the test matrix, as well as the Ni base weld materials alloys 82 and 182. The SS were investigated both in sensitized and in cold worked condition. For alloy 182 various parameters were studied, such as the effect of the carbon stabilization parameter, and the as-welded condition versus a post weld heat treatment (PWHT). Crack growth was measured annually, during the normal outages, by an optical microscope. The results were evaluated as crack growth rate as a function of stress intensity. A few specimens have been removed from testing for fractographic examination. Most of the specimens were exposed to NWC for more than 30,000 hours. Alloy 82 in as welded condition was found to be susceptible to IGSCC, at least at stress intensities above 30 MPa{radical}m. For alloy 182, in as welded condition, significant crack growth was detected in all specimens. No beneficial effect of the carbon stabilization parameter could be found. PWHT had a beneficial effect on the IGSCC susceptibility of alloy 182, and at stress intensities below 30 MPa{radical}m the crack growth rates were one to two orders of magnitude lower, compared to alloy 182 in as welded condition. As expected, an increasing susceptibility to IGSCC with increasing degree of cold work was found for stainless steel. At 5% cold work Type 304 SS cracked at a higher rate than Type 316NG with the same degree of cold work. At 20% cold work Type 304 SS and Type 316NG cracked at essentially the same rate.

  19. Environmentally enhanced crack growth in nickel-based alloys at elevated temperatures

    SciTech Connect

    Gao, M.; Chen, S.F.; Chen, G.S.; Wei, R.P.

    1997-12-31

    A recent understanding of environmentally enhanced sustained-load crack growth in nickel-based superalloys at elevated temperatures is presented. This understanding is based on the results of coordinated studies of crack growth kinetics, surface chemistry, and microstructure in a commercial Inconel 718. The results suggest that environmental enhancement of sustained-load crack growth in Inconel 718 is associated with the formation and rupture of niobium oxides at grain boundary surfaces and is controlled mainly by the rate of oxidation and decomposition of niobium carbides at the grain boundaries. Data on other nickel-based alloys in the literature appear to support this suggested role of niobium. Initial results from a study of a niobium-free Ni-18Cr-18Fe alloy (its base composition is identical to Inconel 718) confirm the possible influence of niobium and the proposed mechanism. Some open issues for further investigation are discussed.

  20. Deformation behavior of NiAl-based alloys containing iron, cobalt, and hafnium

    NASA Technical Reports Server (NTRS)

    Pank, D. R.; Koss, D. A.; Nathal, M. V.

    1989-01-01

    The effects of alloying additions on the mechanical properties of the B2 intermetallic NiAl have been investigated in both the melt-spun ribbon and consolidated, bulk form. The study is based on a matrix of NiAl-based alloys with up to 20 at. pct Co and Fe additions and with reduced Al levels in the range of 30-40 at. pct. Characterization of the melt-spun ribbon by optical and scanning electron microscopy indicates a range of microstructures, including single-phase beta, gamma-prime necklace phase surrounding either martensitic or beta grains, and a mixture of equiaxed martensitic and gamma-prime grains. Bend ductility is present in melt-spun and annealed ribbons exhibiting the gamma-prime necklace structure and in a single-phase beta material containing 20 at. pct Fe. The analysis of compressive flow behavior on consolidated, bulk specimens indicates that the single-phase beta alloys exhibit a continuous decrease in yield stress with increasing temperature and profuse microcracking at grain boundaries. In contrast, multiphase (gamma-prime + either martensite or beta) alloys tend to display a peak in flow stress between 600 and 800 K, with little or no signs of microcracking. In general, heat treatments which convert the martensitic grains to beta + gamma-prime result in improved strength at temperatures above 600 K and better resistance to crack initiation.

  1. Industrial Environmental Testing of Coupons and Prototype Cylinders Coated With Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Aprigliano, L F; Day, S D; Lian, T; Farmer, J C

    2007-03-06

    Iron-based amorphous alloys are desirable for many industrial applications due to their dual capacity to resist corrosion and wear. These alloys may also contain a significant amount of boron which makes them candidates for criticality control, for example, in high-level nuclear waste disposition applications. The Fe-based amorphous alloys can be produced in powder form and then deposited using a HVOF thermal spray process on any surface that needs to be protected. For the current testing coupons of 316L stainless steels were coated with the amorphous alloy SAM2X5 and then tested for corrosion resistance in the salt-fog chamber and in other industrial environments. Prototype cylinders were also prepared and environmentally tested. One cylinder was 30-inch diameter, 88-inch long, and 3/8-inch thick. The coating thickness was 0.015 to 0.019-inch thick. The cylinder was in good condition after the test. Along the body of the cylinder only two pinpoint spot sized signs of rust were seen. Test results will be compared with the behavior of witness materials under the same tested conditions.

  2. High-temperature microstructural stability in iron- and nickel-base alloys from rapid solidification processing

    SciTech Connect

    Flinn, J.E. ); Bae, J.C.; Kelly, T.F. )

    1991-08-01

    The properties and performance of metallic alloys for heat resistant applications depend on the fineness, homogeneity, and stability of their microstructures, particularly after high temperature exposures. Potential advantages of rapid solidification processing (RSP) of alloys for such applications are the homogeneity in composition and fine microstructural features derived from the nature of the RSP process. The main RSP product form is powder, is which obtained by atomizing a narrow melt stream into fine molten droplets. Rapid cooling of the droplets is typically achieved through convective cooling with noble gases such as argon or helium. Consolidation of RSP powder, either using near-net-shape methods or into forms that can be converted to final product shapes, requires exposures to fairly high temperatures, usually 900 to 1200{degrees}C for iron- and nickel-base alloys. Full consolidation, i.e., complete densification with accompanying particle bonding, usually requires pressure or stress assistance. Consolidation, as well as any subsequent thermal-mechanical processing, may affect the chemical homogeneity and fine microstructures. A study has been performed on a series of RSP iron- and nickel-base alloys. The results of microstructure examinations and mechanical properties tests of the consolidated powders, and their correlation, will be covered in this paper. 14 refs., 10 figs., 1 tab.

  3. Biocorrosion behavior and cell viability of adhesive polymer coated magnesium based alloys for medical implants

    NASA Astrophysics Data System (ADS)

    Abdal-hay, Abdalla; Dewidar, Montasser; Lim, Jae Kyoo

    2012-11-01

    The present study was ultimately aimed to design novel adhesive biodegradable polymer, poly(vinyl acetate) (PVAc), coatings onto Mg based alloys by the dip-coating technique in order to control the degradation rate and enhance the biocompatibility of magnesium alloys. The influence of various solvents on PVAc surface topography and their protection of Mg alloys were dramatically studied in vitro. Electrochemical polarization, degradation, and PVAc film cytocompatibility were also tested. Our results showed that the solvent had a significant effect on coating quality. PVAc/dichloromethane solution showed a porous structure and solution concentration could control the porous size. The coatings prepared using tetrahydrofuran and dimethylformamide solvents are exceptional in their ability to generate porous morphology even at low polymer concentration. In general, the corrosion performance appears to be different on different PVAc-solvent system. Immersion tests illustrated that the porous morphology on PVAc stabilized corrosion rates. A uniform corrosion attack in artificial simulation body fluid was also exhibited. The cytocompatibility of osteoblast cells (MC3T3) revealed high adherence, proliferation, and survival on the porous structure of PVAc coated Mg alloy, which was not observed for the uncoated samples. This novel PVAc coating is a promising candidate for biodegradable implant materials, which might widen the use of Mg based implants.

  4. Thermal cooling effects in the microstructure and properties of cast cobalt-base biomedical alloys

    NASA Astrophysics Data System (ADS)

    Vega Valer, Vladimir

    Joint replacement prosthesis is widely used in the biomedical field to provide a solution for dysfunctional human body joints. The demand for orthopedic knee and hip implants motivate scientists and manufacturers to develop novel materials or to increase the life of service and efficiency of current materials. Cobalt-base alloys have been investigated by various researchers for biomedical implantations. When these alloys contain Chromium, Molybdenum, and Carbon, they exhibit good tribological and mechanical properties, as well as excellent biocompatibility and corrosion resistance. In this study, the microstructure of cast Co-Cr-Mo-C alloy is purposely modified by inducing rapid solidification through fusion welding processes and solution annealing heat treatment (quenched in water at room temperature. In particular the effect of high cooling rates on the athermal phase transformation FCC(gamma)↔HCP(epsilon) on the alloy hardness and corrosion resistance is investigated. The Co-alloy microstructures were characterized using metallography and microscopy techniques. It was found that the as cast sample typically dendritic with dendritic grain sizes of approximately 150 microm and containing Cr-rich coarse carbide precipitates along the interdendritic boundaries. Solution annealing gives rise to a refined microstructure with grain size of 30 microm, common among Co-Cr-Mo alloys after heat treating. Alternatively, an ultrafine grain structure (between 2 and 10 microm) was developed in the fusion zone for specimens melted using Laser and TIG welding methods. When laser surface modification treatments were implemented, the developed solidification microstructure shifted from dendritic to a fine cellular morphology, with possible nanoscale carbide precipitates along the cellular boundaries. In turn, the solidified regions exhibited high hardness values (461.5HV), which exceeds by almost 110 points from the alloy in the as-cast condition. The amount of developed athermal

  5. Axial and torsional fatigue behavior of a cobalt-base alloy

    NASA Technical Reports Server (NTRS)

    Bonacuse, Peter J.; Kalluri, Sreeramesh

    1991-01-01

    In order to develop elevated temperature multiaxial fatigue life prediction models for the wrought cobalt-base alloy, Haynes 188, a multiaxial fatigue data base is required. To satisfy this need, an elevated temperature experimental program on Haynes 188 consisting of axial, torsional, inphase and out of phase axial-torsional fatigue experiments was designed. Elevated temperature axial and torsional fatigue experiments were conducted under strain control on thin wall tubular specimens of Haynes 188 in air. Test results are given.

  6. A nickel base alloy, NASA WAZ-16, with potential for gas turbine stator vane application

    NASA Technical Reports Server (NTRS)

    Waters, W. J.; Freche, J. C.

    1974-01-01

    A nickel-base superalloy based on the nickel-aluminum-tungsten system designated WAZ-16 was developed for high strength in the 1095 C (2000 F) to 1205 C (2200 F) range. Its tensile strength at the latter temperature is approximately 186 MN/m2 (27,000 psi). The combination of properties of the alloy suggest that it has potential as a stator vane material in advanced gas turbine engines.

  7. Design of torque actuator based on ferromagnetic shape memory alloy composite

    NASA Astrophysics Data System (ADS)

    Cheng, Victor J.; Taya, Minoru; Lee, Jae Kon; Kusaka, Masahiro; Wada, Taishi

    2004-07-01

    Experimental tests were conducted on a torque actuator based on ferromagnetic shape memory alloy composite and performance data obtained. Based on experimental results of the initial design, several design changes were made to the actuator that resulted in improved torque capability and maximum angle of twist compared to the original design. A full 3-D finite element method model was undertaken to optimize magnetic flux lines generated by the hybrid magnet.

  8. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy.

    PubMed

    Dang, B; Zhang, X; Chen, Y Z; Chen, C X; Wang, H T; Liu, F

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  9. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    NASA Astrophysics Data System (ADS)

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-08-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

  10. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    PubMed Central

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  11. Densification behavior, nanocrystallization, and mechanical properties of spark plasma sintered Fe-based bulk amorphous alloys

    NASA Astrophysics Data System (ADS)

    Singh, Ashish Kumar

    Fe-based amorphous alloys are gaining increasing attention due to their exceptional wear and corrosion resistance for potential structural applications. Two major challenges that are hindering the commercialization of these amorphous alloys are difficulty in processing of bulk shapes (diameter > 10 mm) and lack of ductility. Spark plasma sintering (SPS) is evolving as a promising technique for processing bulk shapes of amorphous and nanocrystalline materials. The objective of this work is to investigate densification behavior, nanocrystallization, and mechanical properties of SPS sintered Fe-based amorphous alloys of composition Fe48Cr15Mo14Y2C15B6. SPS processing was performed in three distinct temperature ranges of amorphous alloys: (a) below glass transition temperature (Tg), (b) between Tg and crystallization temperature (Tx), and (c) above Tx. Punch displacement data obtained during SPS sintering was correlated with the SPS processing parameters such as temperature, pressure, and sintering time. Powder rearrangement, plastic deformation below T g, and viscous flow of the material between Tg and Tx were observed as the main densification stages during SPS sintering. Micro-scale temperature distributions at the point of contact and macro-scale temperature distribution throughout the sample during SPS of amorphous alloys were modeled. The bulk amorphous alloys are expected to undergo structural relaxation and nanocrystallization during SPS sintering. X-ray diffraction (XRD), small angle neutron scattering (SANS), and transmission electron microscopy (TEM) was performed to investigate the evolution of nanocrystallites in SPS sintered Fe-based bulk amorphous alloys. The SANS analysis showed significant scattering for the samples sintered in the supercooled region indicating local structural and compositional changes with the profuse nucleation of nano-clusters (~4 nm). Compression tests and microhardness were performed on the samples sintered at different

  12. The resistance to embrittlement by a hydrogen environment of selected high strength iron-manganese base alloys

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.; Kim, D. K.; Atteridge, D.; Gerberich, W. W.

    1974-01-01

    Fe-16Mn and Fe-25Mn base alloys, which had been cold worked to yield strength levels of 201 and 178 KSI, were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature under the loading conditions employed in this investigation. Transmission electron microscopy established that bands of epsilon phase martensite and fcc mechanical twins were formed throughout the fcc matrix when these alloys were cold worked. In the cold worked alloys a high density of crystal defects were observed associated with both types of strain induced structures, which should contribute significantly to the strengthening of these alloys. High strength iron base alloys can be produced which appear to have some resistance to degradation of mechanical properties in a hydrogen environment under certain conditions.

  13. The Effect of Solution Heat Treatment on an Advanced Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Kantzos, P. T.

    2004-01-01

    Five heat treat options for an advanced nickel-base disk alloy, LSHR, have been investigated. These included two conventional solution heat treat cycles, subsolvus/oil quench and supersolvus/fan cool, which yield fine grain and coarse grain microstructure disks respectively, as well as three advanced dual microstructure heat treat (DMHT) options. The DMHT options produce disks with a fine grain bore and a coarse grain rim. Based on an overall evaluation of the mechanical property data, it was evident that the three DMHT options achieved a desirable balance of properties in comparison to the conventional solution heat treatments for the LSHR alloy. However, one of the DMHT options, SUB/DMHT, produced the best set of properties, largely based on dwell crack growth data. Further evaluation of the SUB/DMHT option in spin pit experiments on a generic disk shape demonstrated the advantages and reliability of a dual grain structure at the component level.

  14. Effect of hydrogen storage alloy on combustion properties of ammonium perchlorate /glycidylazide polymer -based propellant

    NASA Astrophysics Data System (ADS)

    Li, G. P.; Dou, Y. M.; Chai, C. P.; Luo, Y. J.

    2015-12-01

    Hydrogen storage alloys can serve as good potential fuels for propellant design, by improving the energy and combustion properties. The influence of hydrogen storage alloy (A30) on the combustion properties of ammonium perchlorate/glycidylazide polymer (AP/GAP)-based on propellant were studied. The results showed that A30 could increase the burning rate of propellants by 29.75% and 74.78%, compared with B30 and Al. The combustion model of AP/GAP-based propellant containing different fuel was built. Firstly, A30 reduced the high decomposition temperature and promote condensed phase reaction heat of AP. Secondly, A30 deduced the burning surface temperature. Thirdly, A30 might prove the explosive heat of propellant. Therefore, A30 could greatly improve combustion properties of AP/GAP-based propellant.

  15. Development of silicide coating over molybdenum based refractory alloy and its characterization

    NASA Astrophysics Data System (ADS)

    Chakraborty, S. P.; Banerjee, S.; Sharma, I. G.; Suri, A. K.

    2010-08-01

    Molybdenum based refractory alloys are potential candidate materials for structural applications in high temperature compact nuclear reactors and fusion reactors. However, these alloys being highly susceptible to oxidation in air or oxygen at elevated temperature, undergoes severe losses from highly volatile molybdenum trioxide species. Present investigation, therefore, examines the feasibility of development of silicide type of coating over molybdenum base TZM alloy shape (Mo > 99 wt.%) using pack cementation coating technique. TZM alloy was synthesized in this laboratory from oxide intermediates of MoO 2, TiO 2 and ZrO 2 in presence of requisite amount of carbon, by alumino-thermic reduction smelting technique. The arc melted and homogenized samples of TZM alloy substrate was then embedded in the chosen and intimately mixed pack composition consisting of inert matrix (Al 2O 3), coating powder (Si) and activator (NH 4Cl) taken in the judicious proportion. The sealed charge packs contained in an alumina crucible were heated at temperatures of 1000 °C for 8-16 h heating cycle to develop the coating. The coating phase was confirmed to be of made of MoSi 2 by XRD analysis. The morphology of the coating was studied by SEM characterization. It had revealed that the coating was diffusion bonded where Si from coating diffused inward and Mo from TZM substrate diffused outward to form the coating. The coating was found to be resistant to oxidation when tested in air up to 1200 °C. A maximum 100 μm of coating thickness was achieved on each side of the substrate.

  16. Microstructural characterization of a new mechanically alloyed Ni-base ODS superalloy powder

    SciTech Connect

    Seyyed Aghamiri, S.M.; Shahverdi, H.R.; Ukai, S.; Oono, N.; Taya, K.; Miura, S.; Hayashi, S.; Okuda, T.

    2015-02-15

    The microstructure of a new Ni-base oxide dispersion strengthened superalloy powder was studied for high temperature gas turbine applications after the mechanical alloying process. In this study, an atomized powder with a composition similar to the CMSX-10 superalloy was mechanically alloyed with yttria and Hf powders. The mechanically alloyed powder included only the supersaturated solid solution γ phase without γ′ and yttria provided by severe plastic deformation, while after the 3-step aging, the γ′ phase was precipitated due to the partitioning of Al and Ta to the γ′ and Co, Cr, Re, W, and Mo to the γ phase. Mechanical alloying modified the morphology of γ′ to the new coherent γ–γ′ nanoscale lamellar structure to minimize the elastic strain energy of the precipitation, which yielded a low lattice misfit of 0.16% at high temperature. The γ′ lamellae aligned preferentially along the elastically soft [100] direction. Also, the precipitated oxide particles were refined in the γ phase by adding Hf from large incoherent YAlO{sub 3} to fine semi-coherent Y{sub 2}Hf{sub 2}O{sub 7} oxide particles with the average size of 7 nm and low interparticle spacing of 76 nm. - Highlights: • A new Ni-base ODS superalloy powder was produced by mechanical alloying. • The nanoscale γ–γ′ lamellar structure was precipitated after the aging treatment. • Fine semi-coherent Y{sub 2}Hf{sub 2}O{sub 7} oxide particles were precipitated by addition of Hf.

  17. Design of energy absorbing materials and composite structures based on porous shape memory alloys (SE)

    NASA Astrophysics Data System (ADS)

    Zhao, Ying

    Recently, attention has been paid to porous shape memory alloys. This is because the alloys show large and recoverable deformation, i.e. superelasticity and shape memory effect. Due to their light weight and potential large deformations, porous shape memory alloys have been considered as excellent candidates for energy absorption materials. In the present study, porous NiTi alloy with several different porosities are processed by spark plasma sintering (SPS). The compression behavior of the porous NiTi is examined with an aim of using it for a possible high energy absorbing material. Two models for the macroscopic compression behavior of porous shape memory alloy (SMA) are presented in this work, where Eshelby's inhomogeneous inclusion method is used to predict the effective elastic and superelastic behavior of a porous SMA based on the assumption of stress-strain curve. The analytical results are compared with experimental data for porous NiTi with 13% porosity, resulting in a reasonably good agreement. Based on the study upon porous NiTi, an energy absorbing composite structure made of a concentric NiTi spring and a porous NiTi rod is presented in this PhD dissertation. Both NiTi spring and porous NiTi rod are of superelastic grade. Ductile porous NiTi cylindrical specimens are fabricated by spark plasma sintering. The composite structure exhibits not only high reversible force-displacement behavior for small to intermediate loading but also high energy absorbing property when subjected to large compressive loads. A model for the compressive force-displacement curve of the composite structure is presented. The predicted curve is compared to the experimental data, resulting in a reasonably good agreement.

  18. Synthesis of soft/hard magnetic FePt-based glassy alloys with supercooled liquid region

    NASA Astrophysics Data System (ADS)

    Makino, Akihiro; Kazahari, Akihiro; Zhang, Wei; Yubuta, Kunio; Kubota, Takeshi; Inoue, Akihisa

    2008-11-01

    Since the glassy alloys have structural homogeneity on a nanoscopic scale and wide supercooled liquid region, ΔTx (temperature interval between glass transition and crystallization), these materials are recognized as promising micro/nano-materials for nanomachines or micro electro-mechanical systems (MEMS). As one of the micro/nano components, the hard magnetic one is immensely desired. We systematically investigated the effect of metalloids composition in Fe-Pt-metalloids alloys on the glass-forming ability, and developed Fe55Pt25Si16B2P2, Fe55Pt25Si15B3P2 and (Fe0.55Pt0.25Si0.16B0.02P0.02)96Zr4 (at%) glassy alloys with ΔTx of 37 K and 48 K, respectively. With structural change from the glassy phase to a nano-composite structure consisting of L10 FePt phase, the coercivity significantly increases from 15 A/m to 170 kA/m for the former one. There is possibility for making the hard magnetic components by the fabrication in ΔTx followed by annealing for the crystallization of the FePt-based glassy alloys. Considering the high magnetocrystalline anisotropy of the L10 phase, which should lead to room-temperature ferromagnetic stability for component sizes as small as nm-order, these Fe-Pt-based glassy alloys have great potential for fabrication of hard magnetic micro/nano structures.

  19. Thermodynamic Considerations of Contamination by Alloying Elements of Remelted End-of-Life Nickel- and Cobalt-Based Superalloys

    NASA Astrophysics Data System (ADS)

    Lu, Xin; Matsubae, Kazuyo; Nakajima, Kenichi; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2016-04-01

    Cobalt and nickel are high-value commodity metals and are mostly used in the form of highly alloyed materials. The alloying elements used may cause contamination problems during recycling. To ensure maximum resource efficiency, an understanding of the removability of these alloying elements and the controllability of some of the primary alloying elements is essential with respect to the recycling of end-of-life (EoL) nickel- and cobalt-based superalloys by remelting. In this study, the distribution behaviors of approximately 30 elements that are usually present in EoL nickel- and cobalt-based superalloys in the solvent metal (nickel, cobalt, or nickel-cobalt alloy), oxide slag, and gas phases during the remelting were quantitatively evaluated using a thermodynamic approach. The results showed that most of the alloying elements can be removed either in the slag phase or into the gas phase. However, the removal of copper, tin, arsenic, and antimony by remelting is difficult, and they remain as tramp elements during the recycling. On the other hand, the distribution tendencies of iron, molybdenum, and tungsten can be controlled by changing the remelting conditions. To increase the resource efficiency of recycling, preventing contamination by the tramp elements and identifying the alloying compositions of EoL superalloys are significantly essential, which will require the development of efficient prior alloy-sorting systems and advanced separation technologies.

  20. Comparison of Crevice Corrosion of Fe-Based Amorphous Metal and Crystalline Ni-Cr-Mo Alloy

    SciTech Connect

    Shan, X; Ha, H; Payer, J H

    2008-07-24

    The crevice corrosion behaviors of an Fe-based bulk metallic glass alloy (SAM1651) and a Ni-Cr-Mo crystalline alloy (C-22) were studied in 4M NaCl at 100 C with cyclic potentiodynamic polarization and constant potential tests. The corrosion damage morphologies, corrosion products and the compositions of corroded surfaces of these two alloys were studied with optical 3D reconstruction, Scanning Electron Microscopy (SEM), Energy Dispersive Spectroscopy (EDS) and Auger Electron Spectroscopy (AES). It was found that the Fe-based bulk metallic glass (amorphous alloy) SAM1651 had a more positive breakdown potential and repassivation potential than crystalline alloy C-22 in cyclic potentiodynamic polarization tests and required a more positive oxidizing potential to initiate crevice corrosion in constant potential test. Once crevice corrosion initiated, the corrosion propagation of C-22 was more localized near the crevice border compared to SAM1651, and SAM1651 repassivated more readily than C-22. The EDS results indicated that the corrosion products of both alloys contained high amount of O and were enriched in Mo and Cr. The AES results indicated that a Cr-rich oxide passive film was formed on the surfaces of both alloys, and both alloys were corroded congruently.

  1. Thermodynamic Considerations of Contamination by Alloying Elements of Remelted End-of-Life Nickel- and Cobalt-Based Superalloys

    NASA Astrophysics Data System (ADS)

    Lu, Xin; Matsubae, Kazuyo; Nakajima, Kenichi; Nakamura, Shinichiro; Nagasaka, Tetsuya

    2016-06-01

    Cobalt and nickel are high-value commodity metals and are mostly used in the form of highly alloyed materials. The alloying elements used may cause contamination problems during recycling. To ensure maximum resource efficiency, an understanding of the removability of these alloying elements and the controllability of some of the primary alloying elements is essential with respect to the recycling of end-of-life (EoL) nickel- and cobalt-based superalloys by remelting. In this study, the distribution behaviors of approximately 30 elements that are usually present in EoL nickel- and cobalt-based superalloys in the solvent metal (nickel, cobalt, or nickel-cobalt alloy), oxide slag, and gas phases during the remelting were quantitatively evaluated using a thermodynamic approach. The results showed that most of the alloying elements can be removed either in the slag phase or into the gas phase. However, the removal of copper, tin, arsenic, and antimony by remelting is difficult, and they remain as tramp elements during the recycling. On the other hand, the distribution tendencies of iron, molybdenum, and tungsten can be controlled by changing the remelting conditions. To increase the resource efficiency of recycling, preventing contamination by the tramp elements and identifying the alloying compositions of EoL superalloys are significantly essential, which will require the development of efficient prior alloy-sorting systems and advanced separation technologies.

  2. Atom probe tomography of Ni-base superalloys Allvac 718Plus and Alloy 718.

    PubMed

    Viskari, L; Stiller, K

    2011-05-01

    Atom probe tomography (APT) allows near atomic scale compositional- and morphological studies of, e.g. matrix, precipitates and interfaces in a wide range of materials. In this work two Ni-base superalloys with similar compositions, Alloy 718 and its derivative Allvac 718Plus, are subject for investigation with special emphasis on the latter alloy. The structural and chemical nuances of these alloys are important for their properties. Of special interest are grain boundaries as their structure and chemistry are important for the materials' ability to resist rapid environmentally induced crack propagation. APT has proved to be suitable for analyses of these types of alloys using voltage pulsed APT. However, for investigations of specimens containing grain boundaries and other interfaces the risk for early specimen fracture is high. Analyses using laser pulsing impose lower electrical field on the specimen thereby significantly increasing the success rate of investigations. Here, the effect of laser pulsing was studied and the derived appropriate acquisition parameters were then applied for microstructural studies, from which initial results are shown. Furthermore, the influence of the higher evaporation field experienced by the hardening γ' Ni(3)(Al,Nb) precipitates on the obtained results is discussed. PMID:21295914

  3. Characterization of constitutional liquid film migration in nickel-base alloy 718

    NASA Astrophysics Data System (ADS)

    Acoff, V. L.; Thompson, R. G.

    1996-09-01

    When multiphase alloys are rapidly heated, it is possible to cause melting of the interface between phases. This is called constitutional liquation if, during melting, the bulk composition is in a nonliquid region of the phase diagram but the tie-line between the liquating phases passes through a liquid region. The liquid produced during constitutional liquation can spread along grain boundaries and promote liquid film migration (LFM). This is known as constitutional liquid film migration (CLFM), which is thermodynamically similar to liquid film migration; however, mechanistically there are significant differences. Nickel-base alloy 718 has been studied to show the features of migration that are unique to CLFM. Experimentation consisted of heat-treating rods of alloy 718 to promote the trapping of niobium carbide particles on the grain boundaries. These samples were then subjected to isothermal treatments above their constitutional-liquation temperature, which produced CLFM of the grain boundaries. The movement of the liquid films away from their centers of curvature, the formation of a new solid solution behind the migrated liquid films, and the reversals of curvature of the migrated liquid films confirmed that CLFM was the phenomenon observed. The concentration of niobium behind the migrated liquid films for isothermal treatments below the solidus temperature was shown to be greater than the niobium concentration in the matrix. Above the solidus temperature, there was no increase in niobium concentration. The validity of the coherency strain hypothesis as the driving force for CLFM in alloy 718 is discussed.

  4. First-principles study of magnetic properties of Fe-Ni based alloys

    NASA Astrophysics Data System (ADS)

    Onoue, M.; Trimarchi, G.; Freeman, A. J.

    2013-03-01

    Investigations of the magnetic properties of Fe-Ni based alloys are important from the fundamental as well as technological points of view. Furthermore, the magnetization at saturation and Curie temperature (TC) of FeNi can be tuned for specific applications by alloying with other metallic species. We have performed electronic structure calculations on Fe-Ni- M alloys, where M are 3d transition metals, to determine how the magnetization depends on the species M and alloy composition. Electronic band structure and total energies are calculated by the Korringa-Kohn-Rostoker method within the coherent-potential-approximation (KKR-CPA). For the KKR-CPA calculations, we use the generalized gradient approximation of the exchange and correlation functional. In the case of Fe0.50Ni0.45M0 . 05 (M=Sc, Ti, V, Cr, Mn, and Co), the early 3 d atoms have antiparallel magnetic moments to the Fe or Ni, whereas the late ones, Mn and Co, have a parallel magnetic moment. Supported by the NU-Boeing Alliance

  5. Ignition characteristics of the nickel-based alloy UNS N07001 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, J. W.; Billiard, P. A.

    1990-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel-based alloy UNS N07001. Ignition of the alloy was achieved by heating the top surface of a cylindrical specimen with a continuous-wave CO2 laser. Two heating procedures were used. In the first, laser power was adjusted to maintain an approximately linear increase in surface temperature. In the second, laser power was periodically increased until autoheating (self-heating) was established. It was found that the alloy would autoheat to combustion from temperatures below the solidus temperature. In addition, the alloy had a tendency to develop combustion zones (hot spots) at high oxygen pressures when the incremental (step) heating test mode was used. Unique points on the temperature-time curves that describe certain events are defined and the temperatures at which these events occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

  6. Tunable elastic modulus in Mn-based antiferromagnetic shape memory alloys

    NASA Astrophysics Data System (ADS)

    Cui, S. S.; Shi, S.; Zhao, Z. M.; Cui, Y. G.; Liu, C.; Yuan, F.; Hou, J. W.; Wan, J. F.; Zhang, J. H.; Rong, Y. H.

    2016-07-01

    Compared with the normal relation between temperature (T) and elastic modulus (E) in most materials, martensitic transformation (MT) and magnetic transition could result in the softening of elastic modulus (dE/dT > 0) within a narrow range of T (<100 °C). It becomes possible in MnFeCu alloys to tune this range and broaden it to about 200 °C through combining MT and paramagnetic-antiferromagnetic (P-A) transition. The alloying elements and their contents play a key role in making MT separate from P-A transition, in which first-order MT made a greater contribution to this maximum value than second-order P-A transition. The intrinsic mechanism is that MT can continue causing the modulus to soften even after the P-A transition ends. This wide range keeps stable under different cooling/heating rates. An expression for dE/dT is deduced based on the proposed free energy model and the corresponding theoretical curve (dE/dT-T) gives a reasonable explanation on the experimental results in MnFeCu alloys. A modulus–temperature–composition phase diagram is obtained to describe such critical behaviors and it is found that there exists a specific triangle zone in which dE/dT > 0. The present results may enrich approaches to designing new functional materials, e.g. the elastic and Elinvar alloys.

  7. A Constitutive Model of 6111-T4 Aluminum Alloy Sheet Based on the Warm Tensile Test

    NASA Astrophysics Data System (ADS)

    Hua, Lin; Meng, Fanzhi; Song, Yanli; Liu, Jianing; Qin, Xunpeng; Suo, Lianbing

    2014-03-01

    As main light-weight material, aluminum alloy sheets have been widely applied to produce auto body panels. In order to predict the formability and springback of aluminum alloy sheets, a precise constitutive model is a necessity. In this article, a series of warm tensile tests were conducted on Gleeble-1500D thermal mechanical simulator for 6111-T4 aluminum alloy sheets. The corresponding strain rate ranged from 0.015 to 1.5 s-1, and the temperature ranged from 25 to 350 °C. The relationship between the temperature, the strain rate, and the flow stress were discussed. A constitutive model based on the updated Fields-Backofen equation was established to describe the flow behavior of 6111-T4 aluminum alloy during the warm tensile tests. Subsequently, the average absolute relative error (AARE) was introduced to verify the predictability of the constitutive model. The value of AARE at the uniform plastic deformation stage was calculated to be 1.677%, which demonstrates that the predicted flow stress values were in accordance with the experimental ones. The constitutive model was validated by the fact that the simulated results of the warm tensile tests coincided with the experimental ones.

  8. High Temperature Heat Capacity of Alloy D9 Using Drop Calorimetry Based Enthalpy Increment Measurements

    NASA Astrophysics Data System (ADS)

    Banerjee, Aritra; Raju, S.; Divakar, R.; Mohandas, E.

    2007-02-01

    Alloy D9 is a void-swelling resistant nuclear grade austenitic stainless steel (SS) based on AISI type 316-SS in which titanium constitutes an added predetermined alloying composition. In the present study, the high-temperature enthalpy values of alloy D9 with three different titanium-to-carbon mass percent ratios, namely Ti/C = 4, 6, and 8, have been measured using inverse drop calorimetry in the temperature range from 295 to 1323 K. It is found that within the level of experimental uncertainty, the enthalpy values are independent of the Ti-C mass ratio. The temperature dependence of the isobaric specific heat C P is obtained by a linear regression of the measured enthalpy data. The measured C P data for alloy D9 may be represented by the following best-fit expression: C_P(J \\cdot kg^{-1}\\cdot K^{-1})= 431 + 17.7 × 10^{-2}T + 8.72 × 10^{-5}/T^2. It is found that the measured enthalpy and specific heat values exhibit good agreement with reported data on 316 and other related austenitic stainless steels.

  9. Effects in Mg-Zn-based alloys strengthened by quasicrystalline phase

    NASA Astrophysics Data System (ADS)

    Vlček, M.; Čížek, J.; Lukáč, F.; Melikhova, O.; Hruška, P.; Procházka, I.; Vlach, M.; Stulíková, I.; Smola, B.; Jäger, A.

    2016-01-01

    Magnesium Mg-based alloys are promising lightweight structural materials for automotive, aerospace and biomedical applications. Recently Mg-Zn-Y system attracted a great attention due to a stable icosahedral phase (I-phase) with quasicrystalline structure which is formed in these alloys. Positron lifetime spectroscopy and in situ synchrotron X-ray diffraction were used to study thermal stability of I-phase and precipitation effects in Mg-Zn-Y and Mg- Zn-Al alloys. All alloys containing quasicrystalline I-phase exhibit misfit defects characterized by positron lifetime of ∼ 300 ps. These defects are associated with the interfaces between I- phase particles and Mg matrix. The quasicrystalline I-phase particles were found to be stable up to temperatures as high as ∼ 370°C. The W-phase is more stable and melts at ∼ 420°C. Concentration of defects associated with I-phase decreases after annealing at temperatures above ∼ 300°C.

  10. Airfoil-based piezoelectric energy harvesting by exploiting the pseudoelastic hysteresis of shape memory alloy springs

    NASA Astrophysics Data System (ADS)

    de Sousa, Vagner Candido; De Marqui Junior, Carlos

    2015-12-01

    The modeling and analysis of an electromechanically coupled typical aeroelastic section with shape memory alloy springs for wind energy harvesting is addressed in this paper. An airfoil with two-degrees-of-freedom, namely pitch and plunge, is considered and piezoelectric coupling is added to the plunge degree-of-freedom. A load resistance is assumed in the electrical domain of the problem in order to estimate the electrical power output. Shape memory alloy coil springs are modeled in the pitch degree-of-freedom of the typical section. A nickel-titanium alloy that exhibits pseudoelasticity at room temperature is assumed. The constitutive model for the shape memory alloy is based on classical phenomenological models. The unsteady aerodynamic loads are obtained by Jones’ approximation to Wagner’s indicial function. The resulting nonlinear electroaeroelastic model is cast into a state-space representation and solved with a Runge-Kutta method. The effects of preload values of the shape memory springs and resistive power generation on the aeroelastic behavior of the wind energy harvester are investigated at the flutter boundary and in a post-flutter regime. The nonlinear kinetics of the austenite-to-martensite phase transformation changes the typical linear flutter behavior to stable limit-cycle oscillations over a range of airflow speeds. Such nonlinear aeroelastic behavior introduced by the hysteretic behavior of the SMA springs provides an important source of persistent electrical power.

  11. Properties of large heats of Fe sub 3 Al-based alloys

    SciTech Connect

    Sikka, V.K.; McKamey, C.G.; Howell, C.R.; Baldwin, R.H.

    1991-03-01

    The scaleup of three Fe{sub 3}Al-based alloys at several commercial vendors is described. The scaleup processes examined the effect of crucible materials (MgO versus Al{sub 2}O{sub 3}), melting practice, vacuum-induction melting, vacuum-arc remelting, electroslag remelting, and processing under commercial conditions. Each alloy is designed for a specific use: sulfidation resistance, room-temperature ductility, and high-temperature strength. One of the alloys was also scaled up through powder production by nitrogen-gas atomization. The scaled-up heats varied in size from 50 to 250 kg (100 to 500 lb). The ingot sizes varied from 38- to 203-mm (1 1/2- to 8-in.) diam. The scaleup processes occurred at Ametek Specialty Metal Products Division; Haynes International, Inc.; Carpenter Technology Corporation; Special Metals Corporation; and Precision Rolled Products, Inc. The processing of 102-mm-diam (4-in.) ingots at the Oak Ridge National Laboratory into plate and sheet is described in detail. Tensile and creep data on a large powder-metallurgy and cast-and-worked alloys are presented. Recommendations are made for future work on the heats scaled up in this study. 2 refs., 25 figs., 6 tabs.

  12. Growth Stresses in Thermally Grown Oxides on Nickel-Based Single-Crystal Alloys

    NASA Astrophysics Data System (ADS)

    Rettberg, Luke H.; Laux, Britta; He, Ming Y.; Hovis, David; Heuer, Arthur H.; Pollock, Tresa M.

    2016-03-01

    Growth stresses that develop in α-Al2O3 scale that form during isothermal oxidation of three Ni-based single crystal alloys have been studied to elucidate their role in coating and substrate degradation at elevated temperatures. Piezospectroscopy measurements at room temperature indicate large room temperature compressive stresses in the oxides formed at 1255 K or 1366 K (982 °C or 1093 °C) on the alloys, ranging from a high of 4.8 GPa for René N4 at 1366 K (1093 °C) to a low of 3.8 GPa for René N5 at 1255 K (982 °C). Finite element modeling of each of these systems to account for differences in coefficients of thermal expansion of the oxide and substrate indicates growth strains in the range from 0.21 to 0.44 pct at the oxidation temperature, which is an order of magnitude higher than the growth strains measured in the oxides on intermetallic coatings that are typically applied to these superalloys. The magnitudes of the growth strains do not scale with the parabolic oxidation rate constants measured for the alloys. Significant spatial inhomogeneities in the growth stresses were observed, due to (i) the presence of dendritic segregation and (ii) large carbides in the material that locally disrupts the structure of the oxide scale. The implications of these observations for failure during cyclic oxidation, fatigue cycling, and alloy design are considered.

  13. Light absorption and conversion in solar cell based on Si:O alloy

    NASA Astrophysics Data System (ADS)

    Scapellato, G. G.; Rubino, M.; Crupi, I.; Di Marco, S.; Simone, F.; Mirabella, S.

    2013-08-01

    Thin film Si:O alloys have been grown by plasma enhanced chemical vapor deposition, as intrinsic or highly doped (1 to 5 at. % of B or P dopant) layers. UV-visible/near-infrared spectroscopy revealed a great dependence of the absorption coefficient and of the optical gap (Eg) on the dopant type and concentration, as Eg decreases from 2.1 to 1.9 eV, for the intrinsic or highly p-doped sample, respectively. Thermal annealing up to 400 °C induces a huge H out-diffusion which causes a dramatic absorption increase and a reduction of Eg, down to less than 1.8 eV. A prototypal solar cell has been fabricated using a 400 nm thick, p-i-n structure made of Si:O alloy embedded within flat transparent conductive oxides. Preliminary electrical analyses show a photovoltaic (PV) effect with an open circuit voltage of 0.75 V and a spectral conversion efficiency blue-shifted in comparison to a-Si:H based cell, as expected since the higher Eg in Si:O alloy. These data are presented and discussed, suggesting Si:O alloy as promising material for PV device fabrication.

  14. Constitutional liquid film migration in the weld heat affected zone of a nickel-base alloy

    SciTech Connect

    Acoff, V.L.; Thompson, R.G.

    1996-12-31

    It has been discovered that when multiphase alloys are rapidly heated, it is possible to cause melting of the interface between phases. This phenomenon was discovered to exist in the weld heat-affected zone (HAZ) of several alloys and is called constitutional liquation. Constitutional liquation occurs if during melting, the bulk composition is in a non-liquid region of the phase diagram but the tie-line between the liquating phases passes through a liquid region. The liquid produced during constitutional liquation can spread along grain boundaries and promote constitutional liquid film migration (CLFM). Nickel-base alloy 718 has been studied to determine the effect that HAZ peak temperature has on supersaturated solute concentration in the areas behind CLFM grain boundaries. In order to promote CLFM, a Gleeble 1000 thermomechanical device was used to subject heat treated rods of alloy 718 to rapid thermal cycles. Results show that the concentration of niobium in the migrated region (area behind the migrated boundary) was higher than the niobium concentration in the matrix for HAZ peak temperatures below the solidus temperature (1,227 C and 1,240 C). For an HAZ peak temperature above the solidus temperature (1,250 C), there was no significant difference between the niobium concentration in the migrated region and the matrix.

  15. Neutronics and activation analysis of lithium-based ternary alloys in IFE blankets

    DOE PAGESBeta

    Jolodosky, Alejandra; Kramer, Kevin; Meier, Wayne; DeMuth, James; Reyes, Susana; Fratoni, Massimiliano

    2016-04-09

    Here we report that an attractive feature of using liquid lithium as the breeder and coolant in fusion blankets is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. The Lawrence Livermore National Laboratory is carrying an effort to develop a lithium-based alloy that maintains the beneficial properties of lithium (e.g. high tritium breeding and solubility) and at the same time reduces overall flammability concerns. This study evaluates the neutronics performance of lithium-based alloys inmore » the blanket of an inertial fusion energy chamber in order to inform such development. 3-D Monte Carlo calculations were performed to evaluate two main neutronics performance parameters for the blanket: tritium breeding ratio (TBR), and the fusion energy multiplication factor (EMF). It was found that elements that exhibit low absorption cross sections and higher q-values such as lead, tin, and strontium, perform well with those that have high neutron multiplication such as lead and bismuth. These elements meet TBR constrains ranging from 1.02 to 1.1. However, most alloys do not reach EMFs greater than 1.15. Additionally, it was found that enriching lithium significantly increases the TBR and decreases the minimum lithium concentration by more than 60%. The amount of enrichment depends on how much total lithium is in the alloy to begin with. Alloys that performed well in the TBR and EMF calculations were considered for activation analysis. Activation simulations were executed with 50 years of irradiation and 300 years of cooling. It was discovered that bismuth is a poor choice due to achieving the highest decay heat, contact dose rates, and accident doses. In addition, it does not meet the waste disposal ratings (WDR). Some of the activation results for alloys with tin, zinc, and gallium were in

  16. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  17. Domain structure and magnetization loss in a toroidal core based on an Fe-based amorphous alloy

    NASA Astrophysics Data System (ADS)

    Azuma, Daichi; Hasegawa, Ryusuke; Saito, Shin; Takahashi, Migaku

    2012-04-01

    By utilizing a wide-view Kerr-effect magnetic domain observation system designed for domain observation on curved surfaces, domain images were taken on the surface of a toroidal core based on an Fe-based amorphous alloy. The results of the observation are discussed in terms of Bertotti's eddy-current loss model, helping to clarify the concept of magnetic objects proposed by the model.

  18. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  19. Combinatorial studies of silicon-based alloy negatives for lithium-ion batteries

    NASA Astrophysics Data System (ADS)

    Hatchard, Timothy D.

    Si-based materials are promising candidates to replace graphite as the negative electrode in Li-ion batteries. Si and Si-based materials are attractive because they can reversibly alloy with large amounts of Li. This leads to batteries with higher energy density when compared to cells made with graphite negative electrodes. A crucial problem remains to be overcome before Si-based materials can be used in commercial Li-ion cells. Graphite electrodes can withstand up to a thousand or more charge/discharge cycles without losing significant amounts of capacity. The Si-based materials, on the other hand, lose much of their capacity after only a few cycles. This makes them unacceptable for use in rechargeable batteries. Alloy electrodes that are amorphous tend to have better capacity retention than crystalline materials of similar composition. There are many elements that alloy with Li, so there is a large sample space of possible composite electrode materials that can be tested. A method is needed that can produce libraries with large composition ranges that also contain amorphous material. Amorphous films can be produced by sputter deposition that would not be amorphous if created by other means such as physical mixing or melt spinning. Sputter deposition also lends itself easily to combinatorial methods. This thesis describes the development of a combinatorial deposition system that can produce ternary films with linear and orthogonal composition variations and large amorphous ranges. Infrastructure to perform combinatorial electrochemical testing has also been developed. Studies of a-Si and a-Si-based alloys containing Al, Ag, Ge, Sn and Zn have been conducted. Results of combinatorial studies for binary and ternary systems are presented. In-situ XRD studies have been conducted for a-Si and some specific compositions of SiZn. These results are discussed as well as the phases formed during electrochemical cycling of these cells.

  20. Brushing-Induced Surface Roughness of Two Nickel Based Alloys and a Titanium Based Alloy: A Comparative Study - In Vitro Study

    PubMed Central

    Acharya, B L Guruprasanna; Nadiger, Ramesh; Shetty, Bharathraj; Gururaj, G; Kumar, K Naveen; Darshan, D D

    2014-01-01

    be given to the selection of the toothbrushes and toothpastes with the medium abrasives in patients with these restorations. How to cite the article: Acharya BL, Nadiger R, Shetty B, Gururaj G, Kumar KN, Darshan DD. Brushing induced surface roughness of two nickel based alloys and a titanium based alloy: A comparative study - In vitro study. J Int Oral Health 2014;6(3):36-49. PMID:25083031

  1. Possibility of enhancement of the high-temperature strength and the heat resistance of a nickel aluminide-based structural intermetallic alloy

    NASA Astrophysics Data System (ADS)

    Bazyleva, O. A.; Shestakov, A. V.; Arginbaeva, E. G.; Turenko, E. Yu.

    2016-01-01

    The assimilation of a number of rare-earth metals (REM = praseodymium, neodymium, erbium) in a cast high-temperature nickel aluminide-based intermetallic alloy and the effect of REM alloying of the alloy on the critical temperatures, the high-temperature strength, and the heat resistance (time to failure) of the structural alloy are studied. It is shown that the heat resistance and the time to failure of the alloy at 1200°C can be increased by microalloying of the intermetallic alloy with REM.

  2. A simple spectrophotometric method for determination of zirconium or hafnium in selected molybdenum-base alloys

    NASA Technical Reports Server (NTRS)

    Dupraw, W. A.

    1972-01-01

    A simple analytical procedure is described for accurately and precisely determining the zirconium or hafnium content of molybdenum-base alloys. The procedure is based on the reaction of the reagent Arsenazo III with zirconium or hafnium in strong hydrochloric acid solution. The colored complexes of zirconium or hafnium are formed in the presence of molybdenum. Titanium or rhenium in the alloy have no adverse effect on the zirconium or hafnium complex at the following levels in the selected aliquot: Mo, 10 mg; Re, 10 mg; Ti, 1 mg. The spectrophotometric measurement of the zirconium or hafnium complex is accomplished without prior separation with a relative standard deviation of 1.3 to 2.7 percent.

  3. AB INITIO Modeling of Thermomechanical Properties of Mo-Based Alloys for Fossil Energy Conversion

    SciTech Connect

    Ching, Wai-Yim

    2013-12-31

    In this final scientific/technical report covering the period of 3.5 years started on July 1, 2011, we report the accomplishments on the study of thermo-mechanical properties of Mo-based intermetallic compounds under NETL support. These include computational method development, physical properties investigation of Mo-based compounds and alloys. The main focus is on the mechanical and thermo mechanical properties at high temperature since these are the most crucial properties for their potential applications. In particular, recent development of applying ab initio molecular dynamic (AIMD) simulations to the T1 (Mo{sub 5}Si{sub 3}) and T2 (Mo{sub 5}SiB{sub 2}) phases are highlighted for alloy design in further improving their properties.

  4. Variational prediction of the mechanical behavior of shape memory alloys based on thermal experiments

    NASA Astrophysics Data System (ADS)

    Junker, Philipp; Jaeger, Stefanie; Kastner, Oliver; Eggeler, Gunther; Hackl, Klaus

    2015-07-01

    In this work, we present simulations of shape memory alloys which serve as first examples demonstrating the predicting character of energy-based material models. We begin with a theoretical approach for the derivation of the caloric parts of the Helmholtz free energy. Afterwards, experimental results for DSC measurements are presented. Then, we recall a micromechanical model based on the principle of the minimum of the dissipation potential for the simulation of polycrystalline shape memory alloys. The previously determined caloric parts of the Helmholtz free energy close the set of model parameters without the need of parameter fitting. All quantities are derived directly from experiments. Finally, we compare finite element results for tension tests to experimental data and show that the model identified by thermal measurements can predict mechanically induced phase transformations and thus rationalize global material behavior without any further assumptions.

  5. Mechanical Properties of Aluminum-Based Dissimilar Alloy Joints by Power Beams, Arc and FSW Processes

    NASA Astrophysics Data System (ADS)

    Okubo, Michinori; Kon, Tomokuni; Abe, Nobuyuki

    Dissimilar smart joints are useful. In this research, welded quality of dissimilar aluminum alloys of 3 mm thickness by various welding processes and process parameters have been investigated by hardness and tensile tests, and observation of imperfection and microstructure. Base metals used in this study are A1050-H24, A2017-T3, A5083-O, A6061-T6 and A7075-T651. Welding processes used are YAG laser beam, electron beam, metal inert gas arc, tungsten inert gas arc and friction stir welding. The properties of weld zones are affected by welding processes, welding parameters and combination of base metals. Properties of high strength aluminum alloy joints are improved by friction stir welding.

  6. NASA-UVa light aerospace alloy and structures technology program supplement: Aluminum-based materials for high speed aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr. (Editor)

    1995-01-01

    This report on the NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from July 1, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) Ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) Powder metallurgy 2XXX alloys, (3) Rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) Discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  7. Influence of creep damage on the low cycle thermal-mechanical fatigue behavior of two tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Sheffler, K. D.; Doble, G. S.

    1972-01-01

    Low cycle fatigue tests have been performed on the tantalum base alloys T-111 and ASTAR 811C with synchronized, independently programmed temperature and strain cycling. The thermal-mechanical cycles applied fell into three basic categories: these were isothermal cycling, in-phase thermal cycling, and out-of-phase thermal cycling. In-phase cycling was defined as tensile deformation associated with high temperature and compressive deformation with low temperature, while out-of-phase thermal cycling was defined as the reverse case. The in-phase thermal cycling had a pronounced detrimental influence on the fatigue life of both alloys, with the life reduction being greater in the solid solution strengthened T-111 alloy than in the carbide strengthened ASTAR 811C alloy. The out-of-phase tests also showed pronounced effects on the fatigue life of both alloys, although not as dramatic.

  8. Mechanism by which porous structure is formed on the surface of gold alloy containing only Cu as base metal.

    PubMed

    Ohno, Hiroki; Endo, Kazuhiko; Haneda, Katsumi; Tamura, Makoto; Hikita, Kazuhiro

    2005-12-01

    Gold alloys with Cu contents of 10 mass%, 20%, and 30% were used for morphological observation of porous surface structures after heating at 800 degrees C in air followed by pickling with acid solution. With increasing Cu content in the gold alloy, the internal oxidation zone became well-developed in the alloy matrix. The mechanism by which a porous structure was formed on the surface of a gold alloy containing only Cu as a base metal was thought to be as follows: Cu2O which formed along the grain boundaries acted as a diffusion path, permitting the penetration of O2- into the inner alloy matrix, and thereby resulting in internal oxidation occurring predominantly along the grain boundaries. PMID:16445010

  9. Local deformation and bulk properties in gamma-TiAl based alloys

    NASA Astrophysics Data System (ADS)

    Biery, Nicholas Eben

    Gamma-TiAl alloys are potential replacements for conventional titanium and nickel-based alloys due to their high specific stiffness and good oxidation resistance at intermediate temperatures. One obstacle to implementation of these alloys is their relatively low ductility and the variation in that property. This work is an attempt to quantify ductility variability and understand the microstructural variables that affect it. It was found that a three-parameter Weibull analysis of tensile data using yield strength as the minimum failure strength isolates the variation in ductility from that in yield strength, and provides a useful way to quantify this variability. The properties of cast gamma-TiAl alloys are consistent with a volume-distributed flaw population, including exhibiting the expected reduction in strength with increased sample volume. Although other factors affect both strength and average ductility, the variability appears to be controlled by grain size alone; alloys with different microstructures but similar grain sizes had similar Weibull moduli. Fracture surface examinations indicated that the 'flaws' are intrinsic in nature; the fracture origins were generally not associated with pores, inclusions, or second phase particles. Instead, the typical origin was located in a small region that had undergone extensive plastic deformation. A technique, called AMaSD, was developed to accurately measure small-scale surface strains and identify the microstructural features associated with these areas of local high strain. These studies found that several factors affect the development of strain localization, including relative grain orientation, segregation, and phase distribution, but the relative importance of these factors are difficult to quantify. Finally, the cast structures of these materials were examined using texture measurements and statistical segregation studies, since texture and segregation had been identified as factors that could affect the

  10. Facile preparation and thermoelectric properties of Bi₂Te₃ based alloy nanosheet/PEDOT:PSS composite films.

    PubMed

    Du, Yong; Cai, K F; Chen, Song; Cizek, Pavel; Lin, Tong

    2014-04-23

    Bi2Te3 based alloy nanosheet (NS)/poly(3,4-ethylenedioxythiophene):poly(4-styrenesulfonate) (PEDOT:PSS) composite films were prepared separately by spin coating and drop casting techniques. The drop cast composite film containing 4.10 wt % Bi2Te3 based alloy NSs showed electrical conductivity as high as 1295.21 S/cm, which is higher than that (753.8 S/cm) of a dimethyl sulfoxide doped PEDOT:PSS film prepared under the same condition and that (850-1250 S/cm) of the Bi2Te3 based alloy bulk material. The composite film also showed a very high power factor value, ∼32.26 μWm(-1) K(-2). With the content of Bi2Te3 based alloy NSs increasing from 0 to 4.10 wt %, the electrical conductivity and Seebeck coefficient of the composite films increase simultaneously. PMID:24666341

  11. Development of wear-resistant coatings for cobalt-base alloys

    SciTech Connect

    Cockeram, B.V.

    1999-03-01

    The costs and hazards resulting from nuclear plant radiation exposure with activated cobalt wear debris could potentially be reduced by covering the cobalt-base materials with a wear resistant coating. However, the hardnesses of many cobalt-base wear alloys are significantly lower than conventional PVD hard coatings, and mechanical support of the hard coating is a concern. Four approaches have been taken to minimize the hardness differences between the substrate and PVD hard coating: (1) use a thin Cr-nitride hard coating with layers that are graded with respect to hardness, (2) use a thicker, multilayered coating (Cr-nitride or Zr-nitride) with graded layers, (3) use nitriding to harden the alloy subsurface followed by application of a multilayered coating of Cr-nitride, and (4) use of nitriding alone. Since little work has been done on application of PVD hard coatings to cobalt-base alloys, some details on process development and characterization of the coatings is presented. Scratch testing was used to evaluate the adhesion of the different coatings. A bench-top rolling contact test was used to evaluate the wear resistance of the coatings. The test results are discussed, and the more desirable coating approaches are identified.

  12. Tensile stress distribution sensors based on amorphous alloys

    NASA Astrophysics Data System (ADS)

    Hristoforou, E.; Reilly, R. E.

    1993-02-01

    In this paper, we report experimental results on the response of tensile stress sensors based on the magnetostrictive delay line technique, operating under pulsed field excitation. Their operation is based on the change of the magnetic circuit due to the change of the relative permeability of an amorphous ribbon when tensile stress is applied on it. They are low compliance sensors and can be used in cases where large displacement of the active core is not desirable.

  13. The impact of carbon on single crystal nickel-base superalloys: Carbide behavior and alloy performance

    NASA Astrophysics Data System (ADS)

    Wasson, Andrew Jay

    Advanced single crystal nickel-base superalloys are prone to the formation of casting grain defects, which hinders their practical implementation in large gas turbine components. Additions of carbon (C) have recently been identified as a means of reducing grain defects, but the full impact of C on single crystal superalloy behavior is not entirely understood. A study was conducted to determine the effects of C and other minor elemental additions on the behavior of CMSX-4, a commercially relevant 2nd generation single crystal superalloy. Baseline CMSX-4 and three alloy modifications (CMSX-4 + 0.05 wt. % C, CMSX-4 + 0.05 wt. % C and 68 ppm boron (B), and CMSX-4 + 0.05 wt. % C and 23 ppm nitrogen (N)) were heat treated before being tested in high temperature creep and high cycle fatigue (HCF). Select samples were subjected to long term thermal exposure (1000 °C/1000 hrs) to assess microstructural stability. The C modifications resulted in significant differences in microstructure and alloy performance as compared to the baseline. These variations were generally attributed to the behavior of carbide phases in the alloy modifications. The C modification and the C+B modification, which both exhibited script carbide networks, were 25% more effective than the C+N modification (small blocky carbides) and 10% more effective than the baseline at preventing grain defects in cast bars. All C-modified alloys exhibited reduced as-cast gamma/gamma' eutectic and increased casting porosity as compared to baseline CMSX-4. The higher levels of porosity (volume fractions 0.002 - 0.005 greater than the baseline) were attributed to carbides blocking molten fluid flow during the final stages of solidification. Although the minor additions resulted in reduced solidus temperature by up to 16 °C, all alloys were successfully heat treated without incipient melting by modifying commercial heat treatment schedules. In the B-containing alloy, heat treatment resulted in the transformation of

  14. Electrochemical performance and capacity degradation mechanism of single-phase La-Mg-Ni-based hydrogen storage alloys

    NASA Astrophysics Data System (ADS)

    Liu, Jingjing; Li, Yuan; Han, Da; Yang, Shuqin; Chen, Xiaocui; Zhang, Lu; Han, Shumin

    2015-12-01

    La-Mg-Ni-based hydrogen storage alloys are a promising candidate for the negative electrode materials of nickel metal hydride batteries. However, their fast capacity degradation hinders them from more extensive application. In this study, the electrochemical performance and capacity degradation mechanism of single-phase La2MgNi9, La3MgNi14 and La4MgNi19 alloys are studied from the perspective of their constituent subunits. It is found that the rate capability and cycling stability of the alloy electrodes increase with higher [LaNi5]/[LaMgNi4] subunit ratio, while the discharge capacity shows a reverse trend. Degradation study shows that the inter-molecular strains in the alloys are the main reason that leads to the fast capacity degradation of La-Mg-Ni-based alloys. The strains are caused by the difference in the expansion/contraction properties between [LaNi5] and [LaMgNi4] subunits during charge/discharge which is mainly observed in the H-dissolved solid solution instead of hydride. It is also found that the strains can be relieved by adjusting [LaNi5]/[LaMgNi4] subunit ratio of the alloys, thus achieving less pulverization and oxidation, and better cycling stability. We expect our findings can inspire new thoughts on improving the electrochemical performance of La-Mg-Ni-based alloys by tuning their superlattice structures.

  15. Effect of residual strain in Fe-based amorphous alloys on field induced magnetic anisotropy and domain structure

    NASA Astrophysics Data System (ADS)

    Azuma, Daichi; Hasegawa, Ryusuke; Saito, Shin; Takahashi, Migaku

    2013-05-01

    Field induced magnetic anisotropy in two Fe-based amorphous alloys with different saturation induction levels (1.56 T and 1.64 T) was investigated by varying magnetic field strength and annealing temperature and domain images were taken on these samples. Residual strain was evaluated by measuring coercivities of the materials after stress-relief annealing. These results are discussed, clarifying the difference between the two Fe-based amorphous alloys.

  16. Interdiffusion behavior of Pt-modified γ-Ni + γ'-Ni3Al alloys coupled to Ni-Al-based alloys

    NASA Astrophysics Data System (ADS)

    Hayashi, Shigenari; Wang, Wen; Sordelet, Daniel J.; Gleeson, Brian

    2005-07-01

    The effect of platinum addition on the interdiffusion behavior of γ-Ni + γ'-Ni3Al alloys was studied by using diffusion couples comprised of a Ni-Al-Pt alloy mated to a Ni-Al, Ni-Al-Cr, or Ni-based commercial alloy. The commercial alloys studied were CMSX-4 and CMSX-10. Diffusion annealing was at 1150 °C for up to 100 hours. An Al-enriched γ'-layer often formed in the interdiffusion zone of a given couple during diffusion annealing due to the uphill diffusion of Al. This uphill diffusion was ascribed to Pt addition decreasing the chemical activity of aluminum in the γ + γ' alloys. For a given diffusion couple end member, the thickening kinetics of the γ' layer that formed increased with increasing Pt content in the Ni-Al-Pt γ + γ' alloy. The γ'-layer thickening kinetics in diffusion couples with Cr showed less of a dependence on Pt concentration. Inference of a negative effect of Pt and positive effect of Cr on the Al diffusion in this system enabled explanation of the observed interdiffusion behaviors. There was no or minimal formation of detrimental topologically close-packed (TCP) phases in the interdiffusion zone of the couples with CMSX-4 or CMSX-10. An overlay Pt-modified γ + γ' coating on CMSX-4 showed excellent oxidation resistance when exposed to air for 1000 hours at 1150 °C. Moreover, the Al content in the coating was maintained at a relatively high level due to Al replenishment from the CMSX-4 substrate.

  17. Novel bioactive Co-based alloy/FA nanocomposite for dental applications

    PubMed Central

    Fathi, Mohammadhossein; Ahmadian, Mehdi; Bahrami, Mojgan

    2012-01-01

    Background: Dental cobalt base alloys are biocompatible dental materials and have been widely used in dentistry. However, metals are bioinert and may not present bioactivity in human body. Bioactivity is the especial ability to interact with human body and make a bonding to soft and hard tissues. The aim of the present research was fabrication and bioactivity evaluation of novel cobalt alloy/Fluorapatite nanocomposite (CoA/FaNC) with different amounts of Fluorapatite (FA) nanopowder. Materials and Methods: Co-Cr-Mo alloy (ASTM F75) powder was prepared and mixed in a planetary ball mill with different amounts of FA nanopowders (10, 15, 20% wt). Prepared composite powders were cold pressed and sintered at 1100°C for 4 h. X-ray diffraction (XRD), scanning electron microscopy and transition electron microscopy techniques were used for phase analysis, crystallite size determination of FA and also for phase analysis and evaluation of particle distribution of composites. Bioactivity behavior of prepared nanocomposites was evaluated in simulated body fluid (SBF) for 1 up to 28 days. Materials and Methods: Co-Cr-Mo alloy (ASTM F75) powder was prepared and mixed in a planetary ball mill with different amounts of FA nanopowders (10, 15, 20% wt). Prepared composite powders were cold pressed and sintered at 1100°C for 4 h. X-ray diffraction (XRD), scanning electron microscopy and transition electron microscopy techniques were used for phase analysis, crystallite size determination of FA and also for phase analysis and evaluation of particle distribution of composites. Bioactivity behavior of prepared nanocomposites was evaluated in simulated body fluid (SBF) for 1 up to 28 days. Results: Results showed that nucleus of apatite were formed on the surface of the prepared CoA/FaNC during 1 up to 28 days immersion in the SBF solution. On the other hand, CoA/FaNC unlike Co-base alloy possessed bone-like apatite-formation ability. Conclusion: It was concluded that bioinert Co

  18. General laws of the effect of hydrogen on the crystallization of amorphous alloys based on the quasi-binary TiNi-TiCu system

    NASA Astrophysics Data System (ADS)

    Spivak, L. V.; Shelyakov, A. V.; Shchepina, N. E.

    2014-02-01

    The crystallization processes that occur during heating of hydrogen-containing melt-quenched alloys based on the quasi-binary TiNi-TiCu system alloyed with aluminum, iron, hafnium, and zirconium are studied by high-resolution differential scanning calorimetry. The general laws of the transition of the hydrogen-containing alloys from an amorphous into a crystalline state are determined.

  19. Spin Transfer Torque Switching and Perpendicular Magnetic Anisotropy in Full Heusler Alloy Co2FeAl-BASED Tunnel Junctions

    NASA Astrophysics Data System (ADS)

    Sukegawa, H.; Wen, Z. C.; Kasai, S.; Inomata, K.; Mitani, S.

    2014-12-01

    Some of Co-based full Heusler alloys have remarkable properties in spintronics, that is, high spin polarization of conduction electrons and low magnetic damping. Owing to these properties, magnetic tunnel junctions (MTJs) using Co-based full Heusler alloys are potentially of particular importance for spintronic application such as magnetoresistive random access memories (MRAMs). Recently, we have first demonstrated spin transfer torque (STT) switching and perpendicular magnetic anisotropy (PMA), which are required for developing high-density MRAMs, in full-Heusler Co2FeAl alloy-based MTJs. In this review, the main results of the experimental demonstrations are shown with referring to related issues, and the prospect of MTJs using Heusler alloys is also discussed.

  20. Assessment of the compositional influences on the toughness of TiCr{sub 2}-base Laves phase alloys

    SciTech Connect

    Chen, K.C.; Allen, S.M.; Livingston, J.D.

    1997-12-31

    Systematic studies of alloys based on TiCr{sub 2} have been performed in order to improve the toughness of Laves phase intermetallics. The extent to which alloy compositions and annealing treatments influence the toughness was quantified by Vickers indentation. The single-phase Laves behavior was first established by studying stoichiometric and nonstoichiometric TiCr{sub 2}. Next, alloying effects were investigated with ternary Laves phases based on TiCr{sub 2}. Different microstructures of two-phase alloys consisting of (Ti,Cr)-bcc + TiCr{sub 2} were also examined. Various toughening theories based on vacancies, site-substitutions, crystal structure (C14, C36, or C15) stabilization, and the presence of a second phase were evaluated. The most effective factors improving the toughness of TiCr{sub 2} were determined, and toughening mechanisms are suggested.

  1. Environmental Aspects Of Tellurium - Based Alloys In Optical Media

    NASA Astrophysics Data System (ADS)

    van der Veen, J.; Rooijmans, C.

    1983-11-01

    The use of tellurium based optical disks under office conditions is discussed. Data on the physical and chemical properties, toxicity and existing legal regulations are presented. The conclusions are that in the use of the disk no special precautions are necessary and that a label should give advise about disposal to avoid any risk to the users.

  2. Thermodynamic properties and atomic structure of Ca-based liquid alloys

    NASA Astrophysics Data System (ADS)

    Poizeau, Sophie

    To identify the most promising positive electrodes for Ca-based liquid metal batteries, the thermodynamic properties of diverse Ca-based liquid alloys were investigated. The thermodynamic properties of Ca-Sb alloys were determined by emf measurements. It was found that Sb as positive electrode would provide the highest voltage for Ca-based liquid metal batteries (1 V). The price of such a battery would be competitive for the grid-scale energy storage market. The impact of Pb, a natural impurity of Sb, was predicted successfully and confirmed via electrochemical measurements. It was shown that the impact on the open circuit voltage would be minor. Indeed, the interaction between Ca and Sb was demonstrated to be much stronger than between Ca and Pb using thermodynamic modeling, which explains why the partial thermodynamic properties of Ca would not vary much with the addition of Pb to Sb. However, the usage of the positive electrode would be reduced, which would limit the interest of a Pb-Sb positive electrode. Throughout this work, the molecular interaction volume model (MIVM) was used for the first time for alloys with thermodynamic properties showing strong negative deviation from ideality. This model showed that systems such as Ca-Sb have strong short-range order: Ca is most stable when its first nearest neighbors are Sb. This is consistent with what the more traditional thermodynamic model, the regular association model, would predict. The advantages of the MIVM are the absence of assumption regarding the composition of an associate, and the reduced number of fitting parameters (2 instead of 5). Based on the parameters derived from the thermodynamic modeling using the MIVM, a new potential of mixing for liquid alloys was defined to compare the strength of interaction in different Ca-based alloys. Comparing this trend with the strength of interaction in the solid state of these systems (assessed by the energy of formation of the intermetallics), the systems with

  3. GRCop-84: A High Temperature Copper-based Alloy For High Heat Flux Applications

    NASA Technical Reports Server (NTRS)

    Ellis, David L.

    2005-01-01

    While designed for rocket engine main combustion chamber liners, GRCop-84 (Cu-8 at.% Cr-4 at.% Nb) offers potential for high heat flux applications in industrial applications requiring a temperature capability up to approximately 700 C (1292 F). GRCop-84 is a copper-based alloy with excellent elevated temperature strength, good creep resistance, long LCF lives and enhanced oxidation resistance. It also has a lower thermal expansion than copper and many other low alloy copper-based alloys. GRCop-84 can be manufactured into a variety of shapes such as tubing, bar, plate and sheet using standard production techniques and requires no special production techniques. GRCop-84 forms well, so conventional fabrication methods including stamping and bending can be used. GRCop-84 has demonstrated an ability to be friction stir welded, brazed, inertia welded, diffusion bonded and electron beam welded for joining to itself and other materials. Potential applications include plastic injection molds, resistance welding electrodes and holders, permanent metal casting molds, vacuum plasma spray nozzles and high temperature heat exchanger applications.

  4. Advancing alloy 718 vacuum arc remelting technology through developing model-based controls.

    SciTech Connect

    DeBarbadillo, John J; Beaman, Joseph Jefferson; Zanner, Frank J.; Williamson, Rodney L.

    2005-06-01

    The Specialty Metals Processing Consortium (SMPC) was established in 1990 with the goal of advancing the technology of melting and remelting nickel and titanium alloys. In recent years, the SMPC technical program has focused on developing technology to improve control over the final ingot remelting and solidification processes to alleviate conditions that lead to the formation of inclusions and positive and negative segregation. A primary objective is the development of advanced monitoring and control techniques for application to vacuum arc remelting (VAR), with special emphasis on VAR of Alloy 718. This has lead to the development of an accurate, low order electrode melting model for this alloy as well as an advanced process estimator that provides real-time estimates of important process variables such as electrode temperature distribution, instantaneous melt rate, process efficiency, fill ratio, and voltage bias. This, in turn, has enabled the development and industrial application of advanced VAR process monitoring and control systems. The technology is based on the simple idea that the set of variables describing the state of the process must be self-consistent as required by the dynamic process model. The output of the process estimator comprises the statistically optimal estimate of this self-consistent set. Process upsets such as those associated with glows and cracked electrodes are easily identified using estimator based methods.

  5. Rapid solidification processing of iron-base alloys for structural applications

    SciTech Connect

    Flinn, J.E.

    1991-09-01

    The response of iron-base alloys to rapid solidification is reviewed with an emphasis on the effects of processing on the microstructure and mechanical property behavior. The processing topics addressed are powder atomization, powder consolidation, joining, and thermal-mechanical exposure. The value of rapid solidification processing (RSP) lies in the ability to promote compositional homogeneity and retention of fine and stable (to high temperatures) microstructures. Achieving the maximum benefit from RSP requires proper application of the basic principles of composition control and rapid crystallization. This investigation has disclosed two very important facets of the RSP approach that can be applied using current technologies. Dissociated oxygen appears to play a significant role in stabilizing microstructural features. In conjunction with oxygen, vacancies trapped during crystallization provide a very stable matrix dispersion for enhanced strengthening. With a fundamental understanding of the response of iron-base alloys to RSP, alloys can be designed that will have substantially better properties and performance than their conventionally processed counterparts. 77 refs., 94 figs., 14 tabs.

  6. Stress Relaxation in Sn-Based Films: Effects of Pb Alloying, Grain Size, and Microstructure

    NASA Astrophysics Data System (ADS)

    Jadhav, Nitin; Wasserman, Jacob; Pei, Fei; Chason, Eric

    2012-03-01

    Stress is believed to provide the driving force for growth of Sn whiskers, so stress relaxation in the Sn layer plays a key role in their formation. To understand and enhance stress relaxation in Sn-based films, the effects of Pb alloying and microstructure on their mechanical properties have been studied by observing the relaxation of thermal expansion-induced strain. The relaxation rate is found to increase with film thickness and grain size in pure Sn films, and it depends on the microstructure in Pb-alloyed Sn films. Measurements of multilayered structures (Sn on Pb-Sn and Pb-Sn on Sn) show that changing the surface layer alone is not sufficient to enhance the relaxation, indicating that the Pb enhances relaxation in the bulk of the film and not by surface modification. Implications of our results for whisker mitigation strategies are discussed.

  7. Fractal properties of worn surface of Fe-based alloy coatings during rolling contact process

    NASA Astrophysics Data System (ADS)

    Chen, Shu-ying; Wang, Hai-dou; Ma, Guo-zheng; Kang, Jia-jie; Xu, Bin-shi

    2016-02-01

    The rolling contact fatigue (RCF) failure procedure of Fe-based alloy coating, fabricated by high efficient plasma spray (PS) technology, was investigated by a double-roller test machine with oil lubrication under pure rolling contact condition. The fractal dimension (FD) was utilized to quantitatively characterize the profile of the worn surface at different experiment stage and the failure mechanism of the coating was discussed. The results indicated that the nonlinear morphologies of the worn surface of Fe-Cr alloy coating possessed excellent fractal properties. The failure procedure could be divided into four stages according to the value and change rule of FD, i.e. (1) running-in stage, (2) stable abrade stage, (3) accelerated damage stage, (4) unstable removal stage.

  8. Comparison of joining processes for Haynes 230 nickel based super alloy

    NASA Astrophysics Data System (ADS)

    Williston, David Hugh

    Haynes 230 is a nickel based, solid-solution strengthened alloy that is used for high-temperature applications in the aero-engine and power generation industries. The alloy composition is balanced to avoid precipitation of undesirable topologically closed-packed (TCP) intermetallic phases, such as Sigma, Mu, or Laves-type, that are detrimental to mechanical and corrosion properties. This material is currently being used for the NASA's J2X upper stage rocket nozzle extension. Current fabrication procedures use fusion welding processes to join blanks that are subsequently formed. Cracks have been noted to occur in the fusion welded region during the forming operations. Use of solid state joining processes, such as friction stir welding are being proposed to eliminate the fusion weld cracks. Of interest is a modified friction stir welding process called thermal stir welding. Three welding process: Gas Metal Arc Welding (GMAW), Electron Beam Welding (EBW), and Thermal Stir Welding (TSWing) are compared in this study.

  9. Observation of Pseudopartial Grain Boundary Wetting in the NdFeB-Based Alloy

    NASA Astrophysics Data System (ADS)

    Straumal, B. B.; Mazilkin, A. A.; Protasova, S. G.; Schütz, G.; Straumal, A. B.; Baretzky, B.

    2016-03-01

    The NdFeB-based alloys were invented in 1980s and remain the best-known hard magnetic alloys. In order to reach the optimum magnetic properties, the grains of hard magnetic Nd2Fe14B phase have to be isolated from one another by the (possibly thin) layers of a non-ferromagnetic Nd-rich phase. In this work, we observe that the few-nanometer-thin layers of the Nd-rich phase appear between Nd2Fe14B grains due to the pseudopartial grain boundary (GB) wetting. Namely, some Nd2Fe14B/Nd2Fe14B GBs are not completely wetted by the Nd-rich melt and have the high contact angle with the liquid phase and, nevertheless, contain the 2-4-nm-thin uniform Nd-rich layer.

  10. An investigation of the initiation stage of hot corrosion in Ni-base alloys

    NASA Technical Reports Server (NTRS)

    Huang, T. T.; Meier, G. H.

    1979-01-01

    The mechanisms which lead to the destruction of a normally protective scale during the initial stages of hot corrosion of 14 nickel-base alloys contaminated with Na2SO4 and other condensed deposits were investigated. A continuous reading microbalance was used to record weight changes at temperatures between 900 C and 1000 C at 1 atmosphere pressure of slowly flowing oxygen. The reaction was initiated by raising a preheated furnace around the quartz tube in which the specimen was supported with oxygen flowing. The furnace was raised in a time period of seconds. At 900 C, the system and specimen came to thermal equilibrium in less than one minute. Oxidized specimens were studied using optical and scanning electron metallography and X-ray diffraction techniques. Transmission electron microscopy and electron diffraction spectroscopy were also used to identify the structure of carbides in some of the commercial alloys.

  11. Chrome-free Samarium-based Protective Coatings for Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Hou, Legan; Cui, Xiufang; Yang, Yuyun; Lin, Lili; Xiao, Qiang; Jin, Guo

    The microstructure of chrome-free samarium-based conversion coating on magnesium alloy was investigated and the corrosion resistance was evaluated as well. The micro-morphology, transverse section, crystal structure and composition of the coating were observed by scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS) and X- ray photoelectron spectroscopy (XPS), respectively. The corrosion resistance was evaluated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The results reveal that the morphology of samarium conversion coating is of crack-mud structure. Tiny cracks distribute in the compact coating deposited by samarium oxides. XRD, EDS and XPS results characterize that the coating is made of amorphous and trivalent-samarium oxides. The potentiodynamic polarization curve, EIS and OCP indicate that the samarium conversion coating can improve the corrosion resistance of magnesium alloys.

  12. Evaluation of the corrosion behavior of nickel- and copper-base alloys in high-magnesium brine

    SciTech Connect

    Westerman, R.E.

    1988-03-01

    The reference design of a package for containing high-level nuclear waste in a salt repository utilizes a mile steel container. An alternate material, selected from a group of six Ni- and Cu-base alloys, is being considered for this waste package application in the event that the mild steel proves inadequate as a corrosion barrier. The corrosion behavior of Ni-base alloys has been obtained, in the present study, by examining the behavior of seal-welded test vessels made of Ni-Cr-Mo alloys used to contain steel specimens in anoxic, two-phase salt/brine environments. In addition, an irradiation-corrosion scoping test of Ni-base alloy crevice corrosion specimens was performed. The only degradation noted of the Ni-base alloys occurred in the case of a leaky seal-welded vessel, in which air and brine simultaneously contacted the wall of the container, producing numerous small pits. Cu-base alloys were found to be highly corrosion resistant in anoxic brines. The potential effects of radiolysis products, air, or sulfides remains to be determined. 2 refs., 1 fig., 6 tabs.

  13. Metallurgical evaluation of heat-treated nickel-chromium base denture alloy

    NASA Astrophysics Data System (ADS)

    Al Wakeel, Essam El Saeid

    2000-10-01

    In this study, a combination of solution treatment at 1050°C for 60 min, quenching, and age hardening at 900°, 750° and 600°C for 6, 60, 600 min was carried out on as-east nickel-chromium-beryllium base denture alloy (Ticonium Premium 100 "Hard"). Changes in the microstructure following heat treatment have been investigated by light microscopy, while the composition of the microstructural constituents was determined by energy dispersive spectroscopy (EDS). The changes in the overall and dendritic Vickers hardness, which accompanied various heat treatments, were determined. X-ray diffraction, transmission electron microscopy and selected area diffraction were conducted to obtain direct crystallographic information about the phases present in the as-cast, solution-treated and aged conditions. It was shown that heat treatment has a profound effect on the microstructure of the as-cast Ticonium Premium 100 "Hard" alloy. In the as-cast condition, the alloy exhibited an inhomogeneous dendritic structure with oriented needle-like (Widmanstatten) precipitates and a discontinuous interdendritic eutectic structure. Solution treatment produced a homogenized structure as a result of dissolution of almost all the precipitates present in the as-cast condition. Aging of the solution-treated and quenched alloy, at 750°C and 600°C resulted in the precipitation of very fine precipitates in the dendritic matrix, whereas overaging was observed with aging at 900°C. There was a direct correlation between changes in the microstructure and the microhardness. The solution-treated alloy exhibited the lowest Vickers hardness value (200.5 +/- 6.5 kg/mm2), while the alloy aged at 750°C for 10 hours showed the highest value (359.1 +/- 8.1 kg/mm 2). Aging at 750° and 600°C showed a continuous increase in hardness with increasing the aging time. On the other hand the alloy aged at 900°C exhibited an increase followed by a decrease in hardness with increasing aging time. Changing the

  14. Investigation on corrosion behavior of Ni-based alloys in molten fluoride salt using synchrotron radiation techniques

    NASA Astrophysics Data System (ADS)

    Liu, Min; Zheng, Junyi; Lu, Yanling; Li, Zhijun; Zou, Yang; Yu, Xiaohan; Zhou, Xingtai

    2013-09-01

    Ni-based alloys have been selected as the structural materials in molten-salt reactors due to their high corrosion resistance and excellent mechanical properties. In this paper, the corrosion behavior of some Ni-based superalloys including Inconel 600, Hastelloy X and Hastelloy C-276 were investigated in molten fluoride salts at 750 °C. Morphology and microstructure of corroded samples were analyzed using scanning electron microscope (SEM), synchrotron radiation X-ray microbeam fluorescence (μ-XRF) and synchrotron radiation X-ray diffraction (SR-XRD) techniques. Results from μ-XRF and SR-XRD show that the main depleted alloying element of Ni-based alloys in molten fluoride salt is Cr. In addition, the results indicate that Mo can enhance the corrosion resistance in molten FLiNaK salts. Among the above three Ni-based alloys, Hastelloy C-276 exhibits the best corrosion resistance in molten fluoride salts 750 °C. Higher-content Mo and lower-content Cr in Hastelloy C-276 alloy were responsible for the better anti-corrosive performance, compared to the other two alloys.

  15. Effect of Y2O3 content on the oxidation behavior of Fe-Cr-Al-based ODS alloys

    NASA Astrophysics Data System (ADS)

    Ul-Hamid, Anwar

    2003-02-01

    A study was conducted to investigate the cyclic oxidation behavior of two oxide dispersion strengthened (ODS) Fe-Cr-Al based alloys containing 0.17 wt.% and 0.7 wt.% Y2O3. The alloys were oxidized in air for 100 h at 1200°C based on a 24 h cycle period. X-ray diffraction (XRD) and analytical transmission electron microscopy (TEM) were used to characterize the structure, morphology, and composition of the oxide scales. Both alloys formed highly adherent and continuous layers of α-Al2O3 exhibiting a morphology indicative of inward scale growth. The role of Y2O3 was to promote adherence by segregating to the grain boundaries within the oxide. Concurrently, Y2O3 generated micro-porosity resulting in a scale of comparatively higher thickness in the alloy with 0.7 wt.% Y2O3.

  16. Alloying Element Nitride Development in Ferritic Fe-Based Materials Upon Nitriding: A Review

    NASA Astrophysics Data System (ADS)

    Steiner, T.; Mittemeijer, E. J.

    2016-04-01

    With the aim of achieving a better understanding of the nitriding process of iron-based components (steels), as applied in engineering practice, the theoretical background and experimental observations currently available on the crystallographic, morphological, and compositional properties of the nitride precipitates in nitrided model binary and ternary, ferritic Fe-based alloys are summarily presented. Thermodynamic and kinetic considerations are employed in order to highlight their importance for the nitriding reaction and the resulting properties of the nitrided zone, thereby providing a more fundamental understanding of the nitriding process.

  17. Alloying Element Nitride Development in Ferritic Fe-Based Materials Upon Nitriding: A Review

    NASA Astrophysics Data System (ADS)

    Steiner, T.; Mittemeijer, E. J.

    2016-06-01

    With the aim of achieving a better understanding of the nitriding process of iron-based components (steels), as applied in engineering practice, the theoretical background and experimental observations currently available on the crystallographic, morphological, and compositional properties of the nitride precipitates in nitrided model binary and ternary, ferritic Fe-based alloys are summarily presented. Thermodynamic and kinetic considerations are employed in order to highlight their importance for the nitriding reaction and the resulting properties of the nitrided zone, thereby providing a more fundamental understanding of the nitriding process.

  18. Control of Interfacial Reactivity Between ZrB2 and Ni-Based Brazing Alloys

    NASA Astrophysics Data System (ADS)

    Valenza, F.; Muolo, M. L.; Passerone, A.; Cacciamani, G.; Artini, C.

    2012-05-01

    Transition metals diborides (Ti,Zr,Hf)B2 play a key role in applications where stability at extremely high temperatures and damage tolerance are required; however, much research has still to be done to optimize the joining of these materials to themselves or to other high-temperature materials. In this study, the reactivity at the solid-liquid interface between ZrB2 ceramics and Ni-based brazing alloys has been addressed; it is shown how the reactivity and the dissolution of the solid phase can be controlled and even suppressed by adjusting the brazing alloy composition on the basis of thermodynamic calculations. Wetting experiments on ZrB2 ceramics by Ni, Ni-B 17 at.%, and Ni-B 50 at.% were performed at 1500 and 1200 °C by the sessile drop technique. The obtained interfaces were characterized by optical microscopy and SEM-EDS, and interpreted by means of the ad hoc-calculated B-Ni-Zr ternary diagram. A correlation among microstructures, substrate dissolution, shape of the drops, spreading kinetics, and the phase diagram was found. The effect on the interfacial reactivity of Si3Ni4 used as a sintering aid and issues related to Si diffusion into the brazing alloy are discussed as well.

  19. Impact properties of vanadium-base alloys irradiated at < 430 C

    SciTech Connect

    Chung, H.M.; Smith, D.L.

    1998-03-01

    Recent attention to vanadium-base alloys has focused on the effect of low-temperature (<430 C) neutron irradiation on the mechanical properties, especially the phenomena of loss of work-hardening capability under tensile loading and loss of dynamic toughness manifested by low impact energy and high ductile-brittle-transition temperature (DBTT). This paper summarizes results of an investigation of the low-temperature impact properties of V-5Ti, V-4Cr-4Ti, and V-3Ti-Si that were irradiated in several fission reactor experiments, i.e., FFTF-MOTA, EBR-II X-530, and ATR-A1. Irradiation performance of one production-scale and one laboratory heat of V-4C-4Ti and one laboratory heat of V-3Ti-Si was the focus of the investigation. Even among the same lass of alloy, strong heat-to-heat variation was observed in low-temperature impact properties. A laboratory heat of V-4Cr-4Ti and V-3Ti-1Si exhibited good impact properties whereas a 500-kg heat of V-4Cr-4Ti exhibited unacceptably high DBTT. The strong heat-to-heat variation in impact properties of V-4Cr-4Ti indicates that fabrication procedures and minor impurities play important roles in the low-temperature irradiation performance of the alloys.

  20. Effect of alloying elements on electrochemical properties of magnesium-based sacrificial anodes

    SciTech Connect

    Kim, J.G.; Koo, S.J.

    2000-04-01

    Effects of alloying elements on electrochemical properties of magnesium-based sacrificial anodes were evaluated. Potentiodynamic, galvanostatic, scanning electron microscopy (SEM), and x-ray diffraction (XRD) analyses were used to investigate the corrosion rate, efficiency, and surface characteristics of anodes. Polarization data indicated that alloying with manganese, aluminum, and zinc reduced the corrosion rates of magnesium anodes. All anodes did not undergo passivation but demonstrated only active behavior. Corrosion morphology was changed from localized to uniform attach by the alloying. Addition of manganese to magnesium anodes yielded increased driving potential and efficiency. The efficiency of Mg-Al anodes was improved up to {approximately}6% Al addition. The addition of zinc increased the efficiency of Mg-Al-Zn anodes compared to the efficiency of Mg-Al anodes, but the reversal of this behavior happened as the zinc content exceeded {approximately}3%. The increase in the efficiency of Mg-Al and Mg-Al-Zn anodes was accompanied by a decrease in the driving potential. The decrease of driving potential might have resulted form a somewhat resistive film on the surface, which hindered the transport of ions. The increased corrosion resistance generally improved anode efficiency.

  1. Enhanced ferroelectric polarization and possible morphotrophic phase boundary in PZT-based alloys

    DOE PAGESBeta

    Parker, David S.; Singh, David; McGuire, Michael A.; Herklotz, Andreas; Ward, Thomas Zac

    2016-05-16

    We present a combined theoretical and experimental study of alloys of the high performance piezoelectric PZT (PbZr0.5Ti0.5O3) with BZnT (BiZn0.5Ti0.5O3) and BZnZr (BiZn0.5Zr0.5O3), focusing on atomic displacements, ferroelectric polarization, and elastic stability. From theory we find that the 75-25 PZT-BZnT alloy has substantially larger cation displacements, and hence ferroelectric polarization than the PZT base material, on the tetragonal side of the phase diagram. We also find a possible morphotrophic phase boundary in this system by comparing displacement patterns and optimized c/a ratios. Elastic stability calculations find the structures to be essentially stable. Lastly, experiments indicate the feasibility of sample synthesismore » within this alloy system, although measurements do not find significant polarization, probably due to a large coercive field.« less

  2. Preparation of tantalum-based alloys by a unique CVD process

    NASA Technical Reports Server (NTRS)

    Bryant, W. A.; Meier, G. H.

    1975-01-01

    The paper describes a sequential pulsing technique for deposition of refractory alloys and evaluates the technique for the deposition of the tantalum-base alloys Ta-10W (Ta-10 st% W) and T-111 (Ta-8 wt% W-2 wt% Hf). The deposition cycle for Ta-10W was chosen as alternate injections of TaCl5 plus hydrogen and WCl6 plus hydrogen. The cycle for T-111 was chosen as injections of TaCl5 plus hydrogen interspersed with injections of WCl6 plus hydrogen. A temperature range of 900-1300 C was chosen for both alloys. The ability of the pulse process to blanket a uniformly heated section of substrate with a mixture of gases, whose composition varies not with position on the substrate but instead with time of residence in the reactor, allows metal of uniform thickness to be deposited. It is shown that Ta and W can be deposited at high temperature with the formation of a dense columnar grain structure, so that the feasibility of preparing uniformly thick deposits of these elements by a 'pulsing' modification of CVD is demonstrated. A similar attempt to deposit T-111 was unsuccessful due to the difficulty in reducing HfCl4.

  3. Material Behavior Based Hybrid Process for Sheet Draw-Forging Thin Walled Magnesium Alloys

    SciTech Connect

    Sheng, Z.Q.; Shivpuri, R.

    2005-08-05

    Magnesium alloys are conventionally formed at the elevated temperatures. The thermally improved formability is sensitive to the temperature and strain rate. Due to limitations in forming speeds, tooling strength and narrow processing windows, complex thin walled parts cannot be made by traditional warm drawing or hot forging processes. A hybrid process, which is based on the deformation mechanism of magnesium alloys at the elevated temperature, is proposed that combines warm drawing and hot forging modes to produce an aggressive geometry at acceptable forming speed. The process parameters, such as temperatures, forming speeds etc. are determined by the FEM modeling and simulation. Sensitivity analysis under the constraint of forming limits of Mg alloy sheet material and strength of tooling material is carried out. The proposed approach is demonstrated on a conical geometry with thin walls and with bottom features. Results show that designed geometry can be formed in about 8 seconds, this cannot be formed by conventional forging while around 1000s is required for warm drawing. This process is being further investigated through controlled experiments.

  4. Manufacturing of self-passivating tungsten based alloys by different powder metallurgical routes

    NASA Astrophysics Data System (ADS)

    Calvo, A.; Ordás, N.; Iturriza, I.; Pastor, J. Y.; Tejado, E.; Palacios, T.; García-Rosales, C.

    2016-02-01

    Self-passivating tungsten based alloys will provide a major safety advantage compared to pure tungsten when used as first wall armor of future fusion reactors, due to the formation of a protective oxide layer which prevents the formation of volatile and radioactive WO3 in case of a loss of coolant accident with simultaneous air ingress. Bulk WCr10Ti2 alloys were manufactured by two different powder metallurgical routes: (1) mechanical alloying (MA) followed by hot isostatic pressing (HIP) of metallic capsules, and (2) MA, compaction, pressureless sintering in H2 and subsequent HIPing without encapsulation. Both routes resulted in fully dense materials with homogeneous microstructure and grain sizes of 300 nm and 1 μm, respectively. The content of impurities remained unchanged after HIP, but it increased after sintering due to binder residue. It was not possible to produce large samples by route (2) due to difficulties in the uniaxial compaction stage. Flexural strength and fracture toughness measured on samples produced by route (1) revealed a ductile-to-brittle-transition temperature (DBTT) of about 950 °C. The strength increased from room temperature to 800 °C, decreasing significantly in the plastic region. An increase of fracture toughness is observed around the DBTT.

  5. Preliminary Study of Fabricating Bulk Fe-Based Amorphous Alloy by Cold Gas Dynamic Spraying

    NASA Astrophysics Data System (ADS)

    Guan, Leding; Yan, Biao; Long, Ling; Yang, Sha

    Cold gas dynamic spraying (CGDS) technique makes use of high-speed gas current to spray diversified metal, alloy and composite materials under room temperature or with a little heated. It is one kind of novel surface engineering technologies, aimed at eliminating such negative influences as oxidation, gasification, melt, crystallization and gas decomposition and so on existing in hot spraying technologies. Due to its peculiar characteristics such as low spraying temperature, non-oxidation, low stress among coating layers, compactification, and high utilization rate of raw materials, as well as effective applications in the domain of fabricating coatings, the CGDS technique has attracted great attention. As it has the advantages aforementioned, especially avoiding the changes of material properties resulted from high spraying temperature, CGDS provides a kind of revolutionary means for fabricating such heat-sensitive materials as amorphous alloys. The paper reviews the current situation and application development of the CGDS technique, and presents our preliminary exploration of fabricating bulk Fe-based amorphous alloy via CGDS together with mechanical milling process.

  6. Corrosion of heat exchanger alloys exposed to a non-equilibrated Co-based sulfidizing environment

    SciTech Connect

    Norton, J.F.; Maier, M.; Bakker, W.T.

    1999-11-01

    This paper presents results from a series of experiments involving the intermittent exposure of several steels to a CO-based gas mixture containing 0.1 % H{sub 2}S for periods of up to 1000 hours. The flow of the gas was maintained at a rate sufficiently high to prevent equilibration of the mixture occurring at the reaction temperature of 550 C, thereby simulating conditions found in commercial coal gasification plants. Five materials were selected for this study, i.e. three commercial alloys containing 9, 12 and 20% Cr and two specially cast 12%Cr model alloys with additions of 1% and 2% Si. Several specimens of each alloy were exposed at the same time; some samples were also coated with a Cl-containing ash mixture prior to exposure in order to study the influence of fly-ash deposits upon degradation. In addition, after intermittently cooling the samples to room temperature, half were desiccated dry whilst the remainder were placed in moisture-saturated air at 30 C in order to simulate conditions arising during periods of plant down-time, i. e. down-time corrosion (DTC). Corrosion kinetics are presented in terms of weight change and metal loss measurements indicating the significant improvement accompanying the addition of 1--2% Si to the basic 12% Cr composition. The contributions of ash deposits and periods of moist down-time are also discussed.

  7. Structure and plasticity in hot deformed FeAl intermetallic phase base alloy

    SciTech Connect

    Kuc, Dariusz; Niewielski, Grzegorz; Bednarczyk, Iwona

    2009-10-15

    This paper constitutes part of research conducted on the possibility of forming alloys based on intermetallic phases from the Fe-Al system via thermoplastic processing. Insufficient plasticity, which is an inhibitor of further development of these intermetallics as construction materials, makes the range of their applications limited. In the paper, an analysis is conducted of the influence of deformation parameters on the structure of an alloy of Fe-Al with the B2 type structure. Axi-symmetric compression tests were carried out at temperatures ranging from 600 deg. C to 1200 deg. C and at a deformation rate from 0.001 s{sup 1} to 10 s{sup -1}. Structural examination was carried out using light microscopy and transmission electron microscopy. A quantitative evaluation of the structure was made with the use of 'Met-Ilo'. The results obtained will be used for the development of mathematical models determining the influence of deformation parameters on the alloy structure.

  8. Resistance to sulfur poisoning of Ni-based alloy with coinage (IB) metals

    NASA Astrophysics Data System (ADS)

    Xu, Xiaopei; Zhang, Yanxing; Yang, Zongxian

    2015-12-01

    The poisoning effects of S atom on the (1 0 0), (1 1 0) and (1 1 1) metal surfaces of pure Ni and Ni-based alloy with IB (coinage) metals (Cu, Ag, Au) are systematically studied. The effects of IB metal dopants on the S poisoning features are analyzed combining the density functional theory (DFT) results with thermodynamics data using the ab initio atomistic thermodynamic method. It is found that introducing IB doping metals into Ni surface can shift the d-band center downward from the Fermi level and weaken the adsorption of S on the (1 0 0) and (1 1 0) surfaces, and the S tolerance ability increases in the order of Ni, Cu/Ni, Ag/Ni and Au/Ni. Nevertheless, on the (1 1 1) surface, the S tolerance ability increases in the order of Ag/Ni (or Cu/Ni), Ni, and Au/Ni. When we increase the coverage of the IB metal dopants, we found that not only Au, but Cu and Ag can increase its S tolerance. We therefore propose that alloying can increase its S tolerance and alloying with Au would be a better way to increase the resistance to sulfur poisoning of the Ni anode as compared with the pure Ni and the Ag- or, Cu-doped Ni materials.

  9. The effect of interface properties on nickel base alloy composites

    NASA Technical Reports Server (NTRS)

    Groves, M.; Grossman, T.; Senemeier, M.; Wright, K.

    1995-01-01

    This program was performed to assess the extent to which mechanical behavior models can predict the properties of sapphire fiber/nickel aluminide matrix composites and help guide their development by defining improved combinations of matrix and interface coating. The program consisted of four tasks: 1) selection of the matrices and interface coating constituents using a modeling-based approach; 2) fabrication of the selected materials; 3) testing and evaluation of the materials; and 4) evaluation of the behavior models to develop recommendations. Ni-50Al and Ni-20AI-30Fe (a/o) matrices were selected which gave brittle and ductile behavior, respectively, and an interface coating of PVD YSZ was selected which provided strong bonding to the sapphire fiber. Significant fiber damage and strength loss was observed in the composites which made straightforward comparison of properties with models difficult. Nevertheless, the models selected generally provided property predictions which agreed well with results when fiber degradation was incorporated. The presence of a strong interface bond was felt to be detrimental in the NiAI MMC system where low toughness and low strength were observed.

  10. A crystallographic model for nickel base single crystal alloys

    NASA Technical Reports Server (NTRS)

    Dame, L. T.; Stouffer, D. C.

    1988-01-01

    The purpose of this research is to develop a tool for the mechanical analysis of nickel-base single-crystal superalloys, specifically Rene N4, used in gas turbine engine components. This objective is achieved by developing a rate-dependent anisotropic constitutive model and implementing it in a nonlinear three-dimensional finite-element code. The constitutive model is developed from metallurgical concepts utilizing a crystallographic approach. An extension of Schmid's law is combined with the Bodner-Partom equations to model the inelastic tension/compression asymmetry and orientation-dependence in octahedral slip. Schmid's law is used to approximate the inelastic response of the material in cube slip. The constitutive equations model the tensile behavior, creep response and strain-rate sensitivity of the single-crystal superalloys. Methods for deriving the material constants from standard tests are also discussed. The model is implemented in a finite-element code, and the computed and experimental results are compared for several orientations and loading conditions.

  11. Effect of carbon content on high temperature tensile properties of Fe{sub 3}Al based intermetallic alloys

    SciTech Connect

    Baligidad, R.G.; Prakash, U.; Radhakrishna, A.; Rao, V.R.; Rao, P.K.; Ballal, N.B.

    1997-01-01

    Ordered intermetallic alloys based on the iron aluminide Fe{sub 3}Al are being considered for high temperature structural applications. Though these alloys exhibit poor room temperature ductility and low fracture toughness, significant improvement in these respects can be achieved by alloying addition and process control. Most of the reported literature is on compositions with very low (<0.01 wt.%) carbon contents because carbon is known to embrittle these alloys causing significant reduction in ductility. However, no reasons have been ascribed to this loss in ductility. Recently the authors have reported that addition of carbon in the range of 0.14 to 0.50 wt.% significantly increases the room temperature strength of Fe-16 wt.% (28 at.%)Al alloys. These alloys also exhibited good room temperature by the interstitial carbon, as well as precipitation hardening due to the presence of Fe{sub 3}AlC precipitates. Here, the authors report elevated temperature tensile properties of these alloys.

  12. Zirconium, calcium, and strontium contents in magnesium based biodegradable alloys modulate the efficiency of implant-induced osseointegration

    PubMed Central

    Mushahary, Dolly; Sravanthi, Ragamouni; Li, Yuncang; Kumar, Mahesh J; Harishankar, Nemani; Hodgson, Peter D; Wen, Cuie; Pande, Gopal

    2013-01-01

    Development of new biodegradable implants and devices is necessary to meet the increasing needs of regenerative orthopedic procedures. An important consideration while formulating new implant materials is that they should physicochemically and biologically mimic bone-like properties. In earlier studies, we have developed and characterized magnesium based biodegradable alloys, in particular magnesium-zirconium (Mg-Zr) alloys. Here we have reported the biological properties of four Mg-Zr alloys containing different quantities of strontium or calcium. The alloys were implanted in small cavities made in femur bones of New Zealand White rabbits, and the quantitative and qualitative assessments of newly induced bone tissue were carried out. A total of 30 experimental animals, three for each implant type, were studied, and bone induction was assessed by histological, immunohistochemical and radiological methods; cavities in the femurs with no implants and observed for the same period of time were kept as controls. Our results showed that Mg-Zr alloys containing appropriate quantities of strontium were more efficient in inducing good quality mineralized bone than other alloys. Our results have been discussed in the context of physicochemical and biological properties of the alloys, and they could be very useful in determining the nature of future generations of biodegradable orthopedic implants. PMID:23976848

  13. Coercivity and nanostructure of melt-spun Ti-Fe-Co-B-based alloys

    NASA Astrophysics Data System (ADS)

    Zhang, W. Y.; Skomski, R.; Kashyap, A.; Valloppilly, S.; Li, X. Z.; Shield, J. E.; Sellmyer, D. J.

    2016-05-01

    Nanocrystalline Ti-Fe-Co-B-based alloys, prepared by melt spinning and subsequent annealing, have been characterized structurally and magnetically. X-ray diffraction and thermomagnetic measurements show that the ribbons consist of tetragonal Ti3(Fe,Co)5B2, FeCo-rich bcc, and NiAl-rich L21 phases; Ti3(Fe,Co)5B2, is a new substitutional alloy series whose end members Ti3Co5B2 and Ti3Fe5B2 have never been investigated magnetically and may not even exist, respectively. Two compositions are considered, namely Ti11+xFe37.5-0.5xCo37.5-0.5xB14 (x = 0, 4) and alnico-like Ti11Fe26Co26Ni10Al11Cu2B14, the latter also containing an L21-type alloy. The volume fraction of the Ti3(Fe,Co)5B2 phase increases with x, which leads to a coercivity increase from 221 Oe for x = 0 to 452 Oe for x = 4. Since the grains are nearly equiaxed, there is little or no shape anisotropy, and the coercivity is largely due to the magnetocrystalline anisotropy of the tetragonal Ti3(Fe,Co)5B2 phase. The alloy containing Ni, Al, and Cu exhibits a magnetization of 10.6 kG and a remanence ratio of 0.59. Our results indicate that magnetocrystalline anisotropy can be introduced in alnico-like magnets, adding to shape anisotropy that may be induced by field annealing.

  14. Corrosion behavior of stainless steel and nickel-base alloys in molten carbonate

    SciTech Connect

    Vossen, J.P.T.; Plomp, L.; Rietveld, G.; Wit, J.H.W. de

    1995-10-01

    The corrosion behavior of five commercially available alloys (AISI 316L, AISI 310S, Inconel 601, Thermax 4762, and Kanthal A1) in molten carbonate under reducing gas atmospheres was investigated with cyclic voltammetry and quasi-stationary polarization curve measurements. The reactions that proceed on these materials at distinct potentials could be deduced by comparison of the cyclic voltammograms and polarization curves with those of pure metals and model alloys. The shape of the polarization curves of all materials strongly depends on the preceding electrochemical treatment. A polarization curve recorded immediately after immersion of a sample resulted in a high anodic current. This implies that the passivation of the materials is poor. When a specimen was conditioned at {minus}1,060 mV for 10 h before recording the polarization curve, the anodic current diminished, which indicates passivation. This occurred for all materials except AISI 316L. A ranking of the corrosion properties was determined from polarization curves of samples that had been conditioned assuming the current densities to be representative. The resistance against corrosion of the alloys increases in the order: AISI 316Lbase alloys.

  15. Swelling in commercial Fe-Cr-Ni based alloys under electron irradiation

    NASA Astrophysics Data System (ADS)

    Thomas, L. E.; Gelles, D. S.

    1982-08-01

    Electron irradiation in a 1 MeV electron microscope has been used to study the void swelling response of several commercial austenitic stainless steels and iron-nickel based superalloys. Use of the 1 MeV microscope permits direct, continuous observation of the void development during elevated-temperature irradiations at displacement rates about 10 000 times greater then those in a fast breeder reactor. The alloys examined in this work included AISI 310, RA 330, A286, M813, Nimonic PE16, Inconel 706, Inconel 718 and Incoloy 901. Both helium preinjected specimens and uninjected specimens were studied. In all of the above alloys, swelling proceeds by formation of irradiation-induced dislocations and voids, followed by growth of the voids. The swelling rates and peak swelling temperatures vary considerably with alloy composition, heat treatment and helium preinjection. Comparisons of these results with recently reported swelling data from the same alloys after high fluence neutron irradiation in the EBR-II reactor shows good qualitative agreement in most cases. Helium preinjection of the electron irradiated specimens generally produced a poorer simulation than no helium preinjection. In one or two cases where the electron and neutron irradiation results strongly disagree, the differences appear to result from differences in irradiation-induced precipitation. Although the correlations between neutron and electron irradiation results are inadequate to obtain reliable engineering data by simulation, in-reactor swelling behavior is in general qualitatively well-represented by swelling response in the 1 MeV electron microscope. Nimonic is the registered trademark of Henry Wiggin and Company, UK. Inconel and Incoloy are registered trademarks of the International Nickel Company, Inc.

  16. Finger vein recognition based on local directional code.

    PubMed

    Meng, Xianjing; Yang, Gongping; Yin, Yilong; Xiao, Rongyang

    2012-01-01

    Finger vein patterns are considered as one of the most promising biometric authentication methods for its security and convenience. Most of the current available finger vein recognition methods utilize features from a segmented blood vessel network. As an improperly segmented network may degrade the recognition accuracy, binary pattern based methods are proposed, such as Local Binary Pattern (LBP), Local Derivative Pattern (LDP) and Local Line Binary Pattern (LLBP). However, the rich directional information hidden in the finger vein pattern has not been fully exploited by the existing local patterns. Inspired by the Webber Local Descriptor (WLD), this paper represents a new direction based local descriptor called Local Directional Code (LDC) and applies it to finger vein recognition. In LDC, the local gradient orientation information is coded as an octonary decimal number. Experimental results show that the proposed method using LDC achieves better performance than methods using LLBP. PMID:23202194

  17. Finger Vein Recognition Based on Local Directional Code

    PubMed Central

    Meng, Xianjing; Yang, Gongping; Yin, Yilong; Xiao, Rongyang

    2012-01-01

    Finger vein patterns are considered as one of the most promising biometric authentication methods for its security and convenience. Most of the current available finger vein recognition methods utilize features from a segmented blood vessel network. As an improperly segmented network may degrade the recognition accuracy, binary pattern based methods are proposed, such as Local Binary Pattern (LBP), Local Derivative Pattern (LDP) and Local Line Binary Pattern (LLBP). However, the rich directional information hidden in the finger vein pattern has not been fully exploited by the existing local patterns. Inspired by the Webber Local Descriptor (WLD), this paper represents a new direction based local descriptor called Local Directional Code (LDC) and applies it to finger vein recognition. In LDC, the local gradient orientation information is coded as an octonary decimal number. Experimental results show that the proposed method using LDC achieves better performance than methods using LLBP. PMID:23202194

  18. Processing of High-Performance Nb3Sn Wires Through a New Diffusion Reaction Using sn Based Alloys

    NASA Astrophysics Data System (ADS)

    Tachikawa, K.; Sasaki, H.; Yamaguchi, M.; Hayashi, Y.; Nakata, K.; Takeuchi, T.

    2010-04-01

    Tightly consolidated Sn-Ta and Sn-B based alloys have been prepared by the reaction among constituent metal powders at 750-775° C. Sn-Ta and Sn-B based alloys exhibit quite similar microstructures. A small amount of Ti addition seems to improve the bonding between Ta or B particles and Sn matrix. Nb3Sn wires have been fabricated by the Jelly Roll (JR) and Multi-rod (MR) process using Sn based alloy sheet and rod, respectively. Thick Nb3Sn layers with nearly stoichiometric A15 composition are synthesized through a new diffusion mechanism between Nb and Sn based alloy. Bc2 (4.2 K)'s of 26.9 T (mid) and 26.5 T (mid) have been obtained in the JR and MR processed wires, respectively, using Sn-Ta based alloy. These wires exhibit enough non-Cu Jc to be used above 20 T and 4.2 K. Tc of JR wires using Sn-B based sheet is 18.14 K (offset) which is slightly higher than that of wires using Sn-Ta based sheet.

  19. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  20. Improved High-Temperature Microstructural Stability and Creep Property of Novel Co-Base Single-Crystal Alloys Containing Ta and Ti

    NASA Astrophysics Data System (ADS)

    Xue, F.; Zhou, H. J.; Feng, Q.

    2014-12-01

    The influence of Ta and Ti additions on microstructural stability and creep behavior in novel Co-Al-W base single-crystal alloys has been investigated. Compared to the ternary alloy, the γ' solvus temperature and γ' volume fraction were raised by individual additions of Ta and Ti, and increased further in the quinary alloy containing both alloying additions. In contrast to ternary and quaternary alloys, an improved microstructural stability with the stable γ- γ' two-phase microstructure and more than 60% γ' volume fraction existed in the quinary alloy after prolonged aging treatment at 1050°C for 1000 h. The creep behavior at 900°C revealed lower creep rates and longer rupture lives in the quaternary alloys compared to the ternary alloy, whereas the quinary alloy exhibited even better creep resistance. When the creep temperature was elevated to about 1000°C, the creep resistance of the quinary alloy exceeded the previously reported Co-Al-W-base alloys and first-generation Ni-base single-crystal superalloys. The improved creep resistance at approximately 1000°C was considered to be associated with high γ' volume fraction, γ' directional coarsening, and dislocation substructure, which included γ- γ' interfacial dislocation networks and the sheared γ' precipitates containing stacking faults and anti-phase boundaries.

  1. Plastic Behavior of a Nickel-Based Alloy under Monotonic-Tension and Low-Cycle-Fatigue Loading

    SciTech Connect

    Huang, E-Wen; Barabash, Rozaliya; Wang, Yandong; Clausen, Bjorn; Li, Li; Liaw, Peter K; Ice, Gene E; Yang, Dr Ren; Choo, Hahn; Pike, Lee M; Klarstrom, Dwaine L

    2008-01-01

    The plasticity behavior of the annealed HASTELLOY C-22HSTM alloy, a face-centered cubic (FCC), nickel-based superalloy, was examined by the in-situ neutron-diffraction experiments at room temperature. Monotonic-tension and low-cycle-fatigue experiments were conducted to observe the plastic behavior of the alloy. The tension straining and cyclic-loading deformation were studied as a function of the stress. The plastic behaviors during the deformation are discussed in the light of the relationship between the stress and dislocation-density evolutions. The calculated dislocation-density evolutions within the alloys reflect the strain hardening and cyclic hardening/softening. Experimental lattice strains are compared to verify the hardening mechanism at the selected stress levels for tension and cyclic loadings. Combining with the calculations of the dislocation densities, the neutron-diffraction experiments give an evidence of the strain and cyclic hardening of the alloy.

  2. High gas velocity oxidation and hot corrosion testing of oxide dispersion-strengthened nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.; Lowell, C. E.

    1975-01-01

    Several oxide dispersion strengthened (ODS) nickel-base alloys were tested in high velocity gases for cyclic oxidation resistance at temperatures to 1200 C and times to 500 hours and for hot corrosion resistance at 900 C for 200 hours. Nickel-chromium-aluminum ODS alloys were found to have superior resistance to oxidation and hot corrosion when compared to bare and coated nickel-chromium ODS alloys. The best of the alloys tested had compositions of nickel - 15.5 to 16 weight percent chromium with aluminum weight percents between 4.5 and 5.0. All of the nickel-chromium-aluminum ODS materials experienced small weight losses (less than 16 mg/sq cm).

  3. Diffraction-based study of fatigue crack initiation and propagation in aerospace aluminum alloys

    NASA Astrophysics Data System (ADS)

    Gupta, Vipul K.

    The crack initiation sites and microstructure-sensitive growth of small fatigue cracks are experimentally characterized in two precipitation-hardened aluminum alloys, 7075-T651 and 7050-T7451, stressed in ambient temperature moist-air (warm-humid) and -50°C dry N2 (cold-dry) environmental conditions. Backscattered electron imaging (BSE) and energy dispersive spectroscopy (EDS) of the fracture surfaces showed that Fe-Cu rich constituent particle clusters are the most common initiation sites within both alloys stressed in either environment. The crack growth within each alloy, on average, was observed to be slowed in the cold-dry environment than in the warm-humid environment, but only at longer crack lengths. Although no overwhelming effects of grain boundaries and grain orientations on small-crack growth were observed, crack growth data showed local fluctuations within individual grains. These observations are understood as crack propagation through the underlying substructure at the crack surface and frequent interaction with low/high-angle grain and subgrain boundaries, during cyclic loading, and, are further attributed to periodic changes in crack propagation path and multiple occurrences of crack-branching observed in the current study. SEM-based stereology in combination with electron backscattered diffraction (EBSD) established fatigue crack surface crystallography within the region from ˜1 to 50 mum of crack initiating particle clusters. Fatigue crack facets were parallel to a wide variety of crystallographic planes, with pole orientations distributed broadly across the irreducible stereographic triangle between the {001} and {101}-poles within both warm-humid and cold-dry environments. The results indicate environmentally affected fatigue cracking in both cases, given the similarity between the observed morphology and crystallography with that of a variety of aerospace aluminum alloys cracked in the presence of moist-air. There was no evidence of

  4. General preparation for Pt-based alloy nanoporous nanoparticles as potential nanocatalysts

    PubMed Central

    Wang, Dingsheng; Zhao, Peng; Li, Yadong

    2011-01-01

    Although Raney nickel made by dealloying has been used as a heterogeneous catalyst in a variety of organic syntheses for more than 80 years, only recently scientists have begun to realize that dealloying can generate nanoporous alloys with extraordinary structural characteristics. Herein, we achieved successful synthesis of a variety of monodisperse alloy nanoporous nanoparticles via a facile chemical dealloying process using nanocrystalline alloys as precursors. The as-prepared alloy nanoporous nanoparticles with large surface area and small pores show superior catalytic properties compared with alloyed nanoparticles. It is believed that these novel alloy nanoporous nanoparticles would open up new opportunities for catalytic applications. PMID:22355556

  5. High-cycle Fatigue Properties of Alloy718 Base Metal and Electron Beam Welded Joint

    NASA Astrophysics Data System (ADS)

    Ono, Yoshinori; Yuri, Tetsumi; Nagashima, Nobuo; Sumiyoshi, Hideshi; Ogata, Toshio; Nagao, Naoki

    High-cycle fatigue properties of Alloy 718 plate and its electron beam (EB) welded joint were investigated at 293 K and 77 K under uniaxial loading. At 293 K, the high-cycle fatigue strength of the EB welded joint with the post heat treatment exhibited somewhat lower values than that of the base metal. The fatigue strengths of both samples basically increased at 77 K. However, in longer life region, the EB welded joint fractured from a blow hole formed in the welded zone, resulting in almost the same fatigue strength at 107 cycles as that at 293 K.

  6. Interferometric grating method and its application in Fe-base shape memory alloy structure design

    NASA Astrophysics Data System (ADS)

    Tong, J. W.; Wang, S. B.; Mao, C.; Li, H. Q.

    1998-06-01

    This paper presents an interferometric grating method used in measuring strain fields (ɛ z, ɛ θ, ɛ zθ) on a curved surface. This method can be used to determine the small and large strains with high sensitivity and has been applied successfully in Fe-base shape memory alloy (FSMA) structure design. In this study, five diffracted beam from the specimen surface produce the interferometric gratings through an optical system. Using image processing technique (fast Fourier transform with special interpolation and phase shifting technique), we have obtained the strain fields of outer surface of FSMA joint and contact pressure distribution on its inside surface which has mechanical deformation and transformation.

  7. Ion irradiation induced disappearance of dislocations in a nickel-based alloy

    NASA Astrophysics Data System (ADS)

    Chen, H. C.; Li, D. H.; Lui, R. D.; Huang, H. F.; Li, J. J.; Lei, G. H.; Huang, Q.; Bao, L. M.; Yan, L.; Zhou, X. T.; Zhu, Z. Y.

    2016-06-01

    Under Xe ion irradiation, the microstructural evolution of a nickel based alloy, Hastelloy N (US N10003), was studied. The intrinsic dislocations are decorated with irradiation induced interstitial loops and/or clusters. Moreover, the intrinsic dislocations density reduces as the irradiation damage increases. The disappearance of the intrinsic dislocations is ascribed to the dislocations climb to the free surface by the absorption of interstitials under the ion irradiation. Moreover, the in situ annealing experiment reveals that the small interstitial loops and/or clusters induced by the ion irradiation are stable below 600 °C.

  8. Metal elution from Ni- and Fe-based alloy reactors under hydrothermal conditions.

    PubMed

    Faisal, Muhammad; Quitain, Armando T; Urano, Shin-Ya; Daimon, Hiroyuki; Fujie, Koichi

    2004-05-20

    Elution of metals from Ni- and Fe-based alloy (i.e. Inconel 625 and SUS 316) under hydrothermal conditions was investigated. Results showed that metals could be eluted even in a short contact time. At subcritical conditions, a significant amount of Cr was extracted from SUS 316, while only traces of Ni, Fe, Mo, and Mn were eluted. In contrast, Ni was removed in significant amounts compared to Cr when Inconel 625 was tested. Several factors including temperature and contact time were found to affect elution behavior. The presence of air in the fluid even promoted elution under subcritical conditions. PMID:15120875

  9. Thermal and mechanical treatments for nickel and some nickel-base alloys: Effects on mechanical properties

    NASA Technical Reports Server (NTRS)

    Hall, A. M.; Beuhring, V. F.

    1972-01-01

    This report deals with heat treating and working nickel and nickel-base alloys, and with the effects of these operations on the mechanical properties of the materials. The subjects covered are annealing, solution treating, stress relieving, stress equalizing, age hardening, hot working, cold working, combinations of working and heat treating (often referred to as thermomechanical treating), and properties of the materials at various temperatures. The equipment and procedures used in working the materials are discussed, along with the common problems that may be encountered and the precautions and corrective measures that are available.

  10. Synthesis and characterization of Mg-based amorphous alloys and their use for decolorization of Azo dyes

    NASA Astrophysics Data System (ADS)

    Iqbal, M.; Wang, W. H.

    2014-06-01

    Mg-based alloys are light weight and have wide range of applications in the automotive industry. These alloys are widely used because of their very attractive physical and mechanical properties and corrosion resistance. The properties and applications can be further improved by changing the nature of materials from crystalline to amorphous. In this study, melt spun ribbons (MSRs) of Mg70Zn25Ca5 Mg68Zn27Ca5 alloys were prepared by melt spinning technique by using 3-4N pure metals. Characterization of the samples was done by X-ray diffraction (XRD), differential scanning calorimetry (DSC) and energy dispersive x-ray analyzer (EDAX). Microstructural investigations were conducted by using scanning electron microscopy (SEM), atomic force microscopy (AFM) as well as optical and stereo scan microscopy techniques. DSC results showed multistage crystallization. Activation energy was found to be 225 kJ/mol by Kissinger method indicating good thermal stability against crystallization. XRD, DSC, SEM and EDS (energy dispersive spectroscopy) results are agreed very well. In order to study decolorization, the MSRs of Mg70Zn25Ca5 Mg68Zn27Ca5 alloys were treated repeatedly with various azo dyes at room temperature. In order to compare the results, MSRs of amorphous Zr- and Ni-based metallic glasses were also treated. Reaction of MSRs with azo dyes results in their decolorization in a few hours. Decolorization of azo dyes takes place by introducing amorphous MSRs which results in breaking the -N=N- bonds that exist in dye contents. It is concluded that Mg-based alloys are useful for paint and dye industries and will be beneficial to control water pollution. Comparison of results showed that Mg-based alloys are more efficient than Zr- and Ni-based amorphous alloys for decolorization of azo dyes.

  11. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    NASA Astrophysics Data System (ADS)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint

  12. Characterization of fabricated cobalt-based alloy/nano bioactive glass composites.

    PubMed

    Bafandeh, Mohammad Reza; Gharahkhani, Raziyeh; Fathi, Mohammad Hossein

    2016-12-01

    In this work, cobalt-based alloy/nano bioactive glass (NBG) composites with 10, 15 and 20wt% NBG were prepared and their bioactivity after immersion in simulated body fluid (SBF) for 1 to 4weeks was studied. Scanning electron microscopy images of two- step sintered composites revealed relatively dense microstructure. The results showed that density of composite samples decreased with increase in NBG amount. The microstructure analysis as well as energy dispersive X-ray analysis (EDX) revealed that small amount of calcium phosphate phases precipitates on the surface of composite samples after 1week immersion in SBF. After 2weeks immersion, considerable amounts of cauliflower-like shaped precipitations were seen on the surface of the composites. Based on EDX analysis, these precipitations were composed mainly from Ca, P and Si. The observed bands in the Fourier transform infrared spectroscopy of immersed composites samples for 4weeks in SBF, were characteristic bands of hydroxyapatite. Therefore it is possible to form hydroxyapatite layer on the surface of composite samples during immersion in SBF. The results indicated that prepared composites unlike cobalt-based alloy are bioactive, promising their possibility for implant applications. PMID:27612763

  13. Fe-based bulk amorphous alloys with iron contents as high as 82 at%

    NASA Astrophysics Data System (ADS)

    Li, Jin-Feng; Liu, Xue; Zhao, Shao-Fan; Ding, Hong-Yu; Yao, Ke-Fu

    2015-07-01

    Fe-based bulk amorphous alloys (BAAs) with high Fe contents are advantageous due to their high saturation magnetization and low cost. However, preparing Fe-based BAAs with Fe contents higher than 80 at% is difficult due to their poor glass forming abilities (GFA). In this study, an Fe81P8.5C5.5B2Si3 BAA with a diameter of 1 mm and a saturation magnetization of 1.56 T was successfully prepared using the fluxing and copper mold casting methods. In addition, by introducing a small amount of elemental Mo to the alloy, an Fe82Mo1P6.5C5.5B2Si3 BAA rod with a diameter of 1 mm, a high saturation magnetization of 1.59 T, a high yield stress of 3265 MPa, and a clear plasticity of 1.3% was prepared in the same way. The cost effectiveness and good magnetic properties of these newly-developed Fe-based BAAs with Fe contents as high as 82 at% would be advantageous and promising for industrial applications.

  14. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    PubMed Central

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-01-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications. PMID:26892834

  15. Laser rapid manufacturing of special pattern Inco 718 nickel-based alloy component

    NASA Astrophysics Data System (ADS)

    Zhong, Minlin; Yang, Lin; Liu, Wenjin; Huang, Ting; He, Jingjiang

    2005-01-01

    Laser rapid manufacturing based on laser cladding is a novel layer additive manufacturing technology, which can be well used for producing specific material, geometry and properties components normally unavailable or very costly by conventional methods. This paper presents a project research work on laser rapid manufacturing of special pattern Inco 718 nickel based alloy component with special pattern for aeronautical application. The required pattern Inco 718 nickel based alloy component was manufactured directly by laser deposition with optimized parameters: laser power: 800W, laser beam diameter: 0.8 mm, scanning speed: 0.5 m/min, powder feeding rate: 3g/min; The basic microstructure of laser deposited sample is directionally solidified columnar structure, with metallurgical bound to the substrate. Laser deposited component has good metallurgical and compositional and hardness homogeneity. The average hardness is about Hv0.2 440. The tensile strength of the laser deposited Inco 718 sample is respectively 121 and 116 kgf/mm2 at room temperature and at 650°C, which are a little bit less than the data of forged Inco 718 plate 142 and 127 kgf/mm2 due to its directional solidified columnar structure perpendicular to the tensile test force.

  16. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths.

    PubMed

    Jiao, Z B; Luan, J H; Miller, M K; Yu, C Y; Liu, C T

    2016-01-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications. PMID:26892834

  17. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    NASA Astrophysics Data System (ADS)

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-02-01

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for two interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. The co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.

  18. Group precipitation and age hardening of nanostructured Fe-based alloys with ultra-high strengths

    DOE PAGESBeta

    Jiao, Z. B.; Luan, J. H.; Miller, M. K.; Yu, C. Y.; Liu, C. T.

    2016-02-19

    The precipitation of nanoparticles plays a key role in determining the properties of many structural materials, and the understanding of their formation and stabilization mechanisms has been a long standing interest in the material field. However, the critical issues involving the group precipitation of various nanoparticles and their cooperative hardening mechanism remain elusive in the newly discovered Fe-based alloys with nanostructures. Here we quantitatively elucidate the nucleation mechanism, evolution kinetics and hardening effects of the group-precipitated nanoparticles in the Fe-Cu-Ni-Al-based alloys by atom probe tomography together with both first-principles and thermodynamic calculations. Our results provide the compelling evidence for twomore » interesting but complex group precipitation pathways of nanoparticles, i.e., the Cu-rich and NiAl-based precipitations. Lastly, the co-existence of the two precipitation pathways plays a key role in age hardening kinetics and ultimately enhances the hardening response, as compared to the single particle type of strengthening, therefore providing an effective new approach for strengthening materials for structural applications.« less

  19. Formation of a nanodispersed metal-matrix structure during a combined high-energy mechanical alloying of powders of aluminum-based SiC-containing alloys

    NASA Astrophysics Data System (ADS)

    Popov, V. A.; Cherdyntsev, V. V.

    2009-01-01

    Phase and structural state of composite materials produced by combined mechanical alloying of the AK12M2 and D16 powder alloys with silicon carbide in high-energy planetary mills with the use of ball charging and quasi-cylindrical bodies have been studied. It has been found out that the type of bodies substantially affects the mutual solubility of components in the systems investigated, as well as the perfection of the crystal lattice of the material treated, and its adhesion to the bodies and to the inner surface of the drum. It is shown that the use of balls favors an enhanced mutual solubility of the components and stipulates higher deformation of the crystal lattice of the product in comparison with the quasi-cylinder grinding bodies. The differences observed are discussed based on the calculated data obtained earlier for the ratio of normal and tangential components of energy consumption for different types of grinding bodies.

  20. Surface modification of high temperature iron alloys

    DOEpatents

    Park, Jong-Hee

    1995-01-01

    A method and article of manufacture of a coated iron based alloy. The method includes providing an iron based alloy substrate, depositing a silicon containing layer on the alloy surface while maintaining the alloy at a temperature of about 700.degree. C.-1200.degree. C. to diffuse silicon into the alloy surface and exposing the alloy surface to an ammonia atmosphere to form a silicon/oxygen/nitrogen containing protective layer on the iron based alloy.

  1. Surface modification of high temperature iron alloys

    DOEpatents

    Park, J.H.

    1995-06-06

    A method and article of manufacture of a coated iron based alloy are disclosed. The method includes providing an iron based alloy substrate, depositing a silicon containing layer on the alloy surface while maintaining the alloy at a temperature of about 700--1200 C to diffuse silicon into the alloy surface and exposing the alloy surface to an ammonia atmosphere to form a silicon/oxygen/nitrogen containing protective layer on the iron based alloy. 13 figs.

  2. Hot corrosion behavior of platinum-modified nickel- and cobalt-based alloys and coatings

    NASA Astrophysics Data System (ADS)

    Deodeshmukh, Vinay Prakash

    High temperature degradation by hot corrosion (650-1000°C) and/or oxidation (>1000°C) can severely reduce the longevity of advanced gas turbine engine components. The protection of high-temperature components against hot corrosion or oxidation is typically conferred by the application of either a diffusion or overlay metallic coating that is able to form a continuous, adherent, and slow-growing oxide scale. There are currently no coatings that provide adequate protection to both hot corrosion and oxidation. Indeed, there is a particular need for such protective coatings because many advanced aero, marine, and industrial gas-turbines operate in both hot corrosion and oxidation regimes in their duty cycle. Recent work at Iowa State University (ISU) has showed that a wide range Pt+Hf-modified gamma'-Ni3Al + gamma-Ni alloy compositions form a very adherent and slow-growing Al 2O3 scale. In fact, the results reported suggest that Pt+Hf-modified gamma' + gamma coatings offer a viable superior alternative to beta-NiAl(Pt)-based coatings. The main thrust of this study was to assess and establish optimum target gamma' + gamma coating compositions for extending the service life of high-temperature gas turbine components exposed to hot corrosion and oxidation conditions. Both high temperature hot-corrosion (HTHC-900°C) and low temperature hot-corrosion (LTHC-705°C) behaviors of the Pt+Hf-modified gamma' + gamma alloys were assessed. The salt used to bring about hot corrosion was Na 2SO4. Quite interestingly, it was found that the HTHC resistance of gamma' + gamma alloys improved with up to about 10 at.% Pt addition, but then decreased significantly with increasing Pt content up to 30 at.% (the maximum level studied); however, under LTHC conditions the resistance of gamma' + gamma alloys improved with increasing Pt content up to 30 at.%. To further improve hot corrosion resistance of Pt+Hf-modified gamma' + gamma alloys, the effects of systematic additions of Cr, Si, and

  3. Corrosion characteristics of nickel alloys. Citations from the International Aerospace Abstracts data base

    NASA Technical Reports Server (NTRS)

    Zollars, G. F.

    1979-01-01

    This bibliography cites 118 articles from the international literature concerning corrosion characteristics of nickel alloys. Articles dealing with corrosion resistance, corrosion tests, intergranular corrosion, oxidation resistance, and stress corrosion cracking of nickel alloys are included.

  4. Sprue design alterations and its effect on the properties of base metal alloy castings: An in vitro study

    PubMed Central

    Geetha Prabhu, K. R.; Prabhu, R.; Maheswari, H.; Eswaran, M. A.; Phanikrishna, G.; Deepthi, B.

    2015-01-01

    Introduction: To study the effect of various sprue designs on the properties of base metal alloy castings. The base metal alloys are extensively used for their excellent properties such as an increase in hardness, high melting range, high elastic modulus, its compatibility with ceramic material and low cost. However, to improve the properties of the base metal alloys is an ongoing research leading to various modifications in their fabrication procedure – which include sprue designs and their mode of attachment to the wax pattern. Aims and Objectives: Study compared the effect of three sprue designs viz. conical sprue, cylindrical sprue and bottleneck sprue on the properties of mass and microhardness of base metal alloy castings. Materials and Methods: A prefabricated wax mesh pattern was selected for the fabrication of the alloy test samples in the study. The cylindrical sprue design was connected to the mesh pattern with a straight attachment. The bottleneck sprue design was connected to the mesh pattern with a constricted attachment. The conical sprue design was connected to the mesh pattern with a flared attachment. In this manner, ten samples for each of the three different sprue designs were prepared. Results: The obtained value for mass and microhardness were subjected to statistical analysis. ANOVA test was performed to determine the difference between the sprue designs. Conclusion: The bottleneck sprue, conical sprue, and cylindrical sprue designs did not exert any apparent influence on the mass and microhardness. PMID:26538911

  5. Investment casting of {gamma}-TiAl-based alloys: Microstructure and data base for gas turbine applications

    SciTech Connect

    Wagner, R.; Appel, F.; Dogan, B.

    1995-12-31

    Investment casting is regarded as an economic processing technology for the production of {gamma}-TiAl based components for gas turbine applications. Near net-shape parts can be cast such that they are free from pores and flaws after adequate `HIP`ping. The inhomogeneous cast microstructure which results from locally varying cooling rates (e.g. in the root and foil of a blade), however, is often retained even after heat-treatments necessary to achieve a balance of properties for a given application. Appropriate modifications of the alloy chemistry may lead to an improved microstructural homogeneity in the cast parts. Data bases of properties (tensile properties, creep, fatigue and rupture strength, fracture and impact toughness, oxidation and corrosion resistance) which are relevant for potential gas turbine applications have been assessed for different cast {gamma}-TiAl alloys with different microstructures. These are compared with corresponding properties of nickel-based and iron-based superalloys {gamma}-TiAl is competing with for substitution.

  6. Static and dynamic cyclic oxidation of 12 nickel-, cobalt-, and iron-base high-temperature alloys

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.; Johnston, J. R.; Sanders, W. A.

    1978-01-01

    Twelve typical high-temperature nickel-, cobalt-, and iron-base alloys were tested by 1 hr cyclic exposures at 1038, 1093, and 1149 C and 0.05 hr exposures at 1093 C. The alloys were tested in both a dynamic burner rig at Mach 0.3 gas flow and in static air furnace for times up to 100 hr. The alloys were evaluated in terms of specific weight loss as a function of time, and X-ray diffraction analysis and metallographic examination of the posttest specimens. A method previously developed was used to estimate specific metal weight loss from the specific weight change of the sample. The alloys were then ranked on this basis. The burner-rig test was more severe than a comparable furnace test and resulted in an increased tendency for oxide spalling due to volatility of Cr in the protective scale and the more drastic cooling due to the air-blast quench of the samples. Increased cycle frequency also increased the tendency to spall for a given test exposure. The behavior of the alloys in both types of tests was related to their composition and their tendency to form scales. The alloys with the best overall behavior formed alpha-Al2O3 aluminate spinels.

  7. Tailoring the physical properties of Ni-based single-phase equiatomic alloys by modifying the chemical complexity

    NASA Astrophysics Data System (ADS)

    Jin, K.; Sales, B. C.; Stocks, G. M.; Samolyuk, G. D.; Daene, M.; Weber, W. J.; Zhang, Y.; Bei, H.

    2016-02-01

    Equiatomic alloys (e.g. high entropy alloys) have recently attracted considerable interest due to their exceptional properties, which might be closely related to their extreme disorder induced by the chemical complexity. In order to understand the effects of chemical complexity on their fundamental physical properties, a family of (eight) Ni-based, face-center-cubic (FCC), equiatomic alloys, extending from elemental Ni to quinary high entropy alloys, has been synthesized, and their electrical, thermal, and magnetic properties are systematically investigated in the range of 4-300 K by combining experiments with ab initio Korring-Kohn-Rostoker coherent-potential-approximation (KKR-CPA) calculations. The scattering of electrons is significantly increased due to the chemical (especially magnetic) disorder. It has weak correlation with the number of elements but strongly depends on the type of elements. Thermal conductivities of the alloys are largely lower than pure metals, primarily because the high electrical resistivity suppresses the electronic thermal conductivity. The temperature dependence of the electrical and thermal transport properties is further discussed, and the magnetization of five alloys containing three or more elements is measured in magnetic fields up to 4 T.

  8. Tailoring the physical properties of Ni-based single-phase equiatomic alloys by modifying the chemical complexity

    DOE PAGESBeta

    Jin, Ke; Sales, Brian C.; Stocks, George Malcolm; Samolyuk, German D.; Daene, Markus; Weber, William J.; Zhang, Yanwen; Bei, Hongbin

    2016-02-01

    We discovered that equiatomic alloys (e.g. high entropy alloys) have recently attracted considerable interest due to their exceptional properties, which might be closely related to their extreme disorder induced by the chemical complexity. To understand the effects of chemical complexity on their fundamental physical properties, a family of (eight) Ni-based, face-center-cubic (FCC), equiatomic alloys, extending from elemental Ni to quinary high entropy alloys, has been synthesized, and their electrical, thermal, and magnetic properties are systematically investigated in the range of 4–300 K by combining experiments with ab initio Korring-Kohn-Rostoker coherent-potential-approximation (KKR-CPA) calculations. The scattering of electrons is significantly increased duemore » to the chemical (especially magnetic) disorder. It has weak correlation with the number of elements but strongly depends on the type of elements. Thermal conductivities of the alloys are largely lower than pure metals, primarily because the high electrical resistivity suppresses the electronic thermal conductivity. Moreover, the temperature dependence of the electrical and thermal transport properties is further discussed, and the magnetization of five alloys containing three or more elements is measured in magnetic fields up to 4 T.« less

  9. Tailoring the physical properties of Ni-based single-phase equiatomic alloys by modifying the chemical complexity

    PubMed Central

    Jin, K.; Sales, B. C.; Stocks, G. M.; Samolyuk, G. D.; Daene, M.; Weber, W. J.; Zhang, Y.; Bei, H.

    2016-01-01

    Equiatomic alloys (e.g. high entropy alloys) have recently attracted considerable interest due to their exceptional properties, which might be closely related to their extreme disorder induced by the chemical complexity. In order to understand the effects of chemical complexity on their fundamental physical properties, a family of (eight) Ni-based, face-center-cubic (FCC), equiatomic alloys, extending from elemental Ni to quinary high entropy alloys, has been synthesized, and their electrical, thermal, and magnetic properties are systematically investigated in the range of 4–300 K by combining experiments with ab initio Korring-Kohn-Rostoker coherent-potential-approximation (KKR-CPA) calculations. The scattering of electrons is significantly increased due to the chemical (especially magnetic) disorder. It has weak correlation with the number of elements but strongly depends on the type of elements. Thermal conductivities of the alloys are largely lower than pure metals, primarily because the high electrical resistivity suppresses the electronic thermal conductivity. The temperature dependence of the electrical and thermal transport properties is further discussed, and the magnetization of five alloys containing three or more elements is measured in magnetic fields up to 4 T. PMID:26832223

  10. A microstructure-based yield stress and work-hardening model for textured 6xxx aluminium alloys

    NASA Astrophysics Data System (ADS)

    Khadyko, M.; Myhr, O. R.; Dumoulin, S.; Hopperstad, O. S.

    2016-04-01

    The plastic properties of an aluminium alloy are defined by its microstructure. The most important factors are the presence of alloying elements in the form of solid solution and precipitates of various sizes, and the crystallographic texture. A nanoscale model that predicts the work-hardening curves of 6xxx aluminium alloys was proposed by Myhr et al. The model predicts the solid solution concentration and the particle size distributions of different types of metastable precipitates from the chemical composition and thermal history of the alloy. The yield stress and the work hardening of the alloy are then determined from dislocation mechanics. The model was largely used for non-textured materials in previous studies. In this work, a crystal plasticity-based approach is proposed for the work hardening part of the nanoscale model, which allows including the influence of the crystallographic texture. The model is evaluated by comparison with experimental data from uniaxial tensile tests on two textured 6xxx alloys in five temper conditions.

  11. Feedforward-Feedback Hybrid Control for Magnetic Shape Memory Alloy Actuators Based on the Krasnosel'skii-Pokrovskii Model

    PubMed Central

    Zhou, Miaolei; Zhang, Qi; Wang, Jingyuan

    2014-01-01

    As a new type of smart material, magnetic shape memory alloy has the advantages of a fast response frequency and outstanding strain capability in the field of microdrive and microposition actuators. The hysteresis nonlinearity in magnetic shape memory alloy actuators, however, limits system performance and further application. Here we propose a feedforward-feedback hybrid control method to improve control precision and mitigate the effects of the hysteresis nonlinearity of magnetic shape memory alloy actuators. First, hysteresis nonlinearity compensation for the magnetic shape memory alloy actuator is implemented by establishing a feedforward controller which is an inverse hysteresis model based on Krasnosel'skii-Pokrovskii operator. Secondly, the paper employs the classical Proportion Integration Differentiation feedback control with feedforward control to comprise the hybrid control system, and for further enhancing the adaptive performance of the system and improving the control accuracy, the Radial Basis Function neural network self-tuning Proportion Integration Differentiation feedback control replaces the classical Proportion Integration Differentiation feedback control. Utilizing self-learning ability of the Radial Basis Function neural network obtains Jacobian information of magnetic shape memory alloy actuator for the on-line adjustment of parameters in Proportion Integration Differentiation controller. Finally, simulation results show that the hybrid control method proposed in this paper can greatly improve the control precision of magnetic shape memory alloy actuator and the maximum tracking error is reduced from 1.1% in the open-loop system to 0.43% in the hybrid control system. PMID:24828010

  12. Friction and wear with a single-crystal abrasive grit of silicon carbide in contact with iron base binary alloys in oil: Effects of alloying element and its content

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1979-01-01

    Sliding friction experiments were conducted with various iron-base binary alloys (alloying elements were Ti, Cr, Mn, Ni, Rh, and W) in contact with a rider of 0.025-millimeter-radius, single-crystal silicon carbide in mineral oil. Results indicate that atomic size and content of alloying element play a dominant role in controlling the abrasive-wear and -friction properties of iron-base binary alloys. The coefficient of friction and groove height (wear volume) general alloy decrease, and the contact pressure increases in solute content. There appears to be very good correlation of the solute to iron atomic radius ratio with the decreasing rate of coefficient of friction, the decreasing rate of groove height (wear volume), and the increasing rate of contact pressure with increasing solute content C. Those rates increase as the solute to iron atomic radius ratio increases from unity.

  13. Microstructure, oxidation behavior and mechanical behavior of lens deposited niobium-titanium-silicon and niobium-titanium-silicon based alloys

    NASA Astrophysics Data System (ADS)

    Dehoff, Ryan Richard

    With current high temperature structural materials such as nickel based superalloys being pushed to the limits of suitable operating conditions, there comes a need for replacement materials with even higher temperature capabilities. Niobium silicon based systems have been shown to have superior density normalized strength at elevated temperatures when compared to currently used alloys. The drawbacks associated with the niobium silicon system are due to catastrophic oxidation behavior at elevated temperatures. Alloying addition have been shown to increase the oxidation resistance near suitable levels, but also decrease the high temperature strength and increases creep rates when compared to the binary alloy system. The microstructure of the material is similar to metal matrix composites in which high melting temperature silicides are dispersed in a niobium based matrix phase. The silicides produce high temperature strength while the niobium based matrix increases the room temperature properties such as fracture toughness. The bulk of the research has been conducted on directionally solidified material which has a coarse microstructure due to the slow cooling rates associated with the processing condition. The current research uses a powder metallurgy process termed Laser Engineered Net Shaping, or LENS, to produce material with a significantly refined microstructure due to fast cooling rates associated with the laser process. Several compositions of alloys were examined and the ideal processing parameters were determined for each alloy. The resulting microstructures show a refinement of the microstructure as expected with a fine scale distribution of Nb5Si3 and Nb3Si dispersed in a niobium based matrix phase. The high temperature oxidation behavior of the LENS deposited alloys was comparable to alloys produced using other techniques. A non protective oxide scale formed on samples exposed for only 0.5 hours but was not protective and showed large amounts of

  14. A Comparison between Shear Bond Strength of VMK Master Porcelain with Three Base-metal Alloys (Ni-cr-T3, VeraBond, Super Cast) and One Noble Alloy (X-33) in Metal-ceramic Restorations

    PubMed Central

    Ahmadzadeh, A; Neshati, A; Mousavi, N; Epakchi, S; Dabaghi Tabriz, F; Sarbazi, AH

    2013-01-01

    Statement of Problem: The increase in the use of metal-ceramic restorations and a high prevalence of porcelain chipping entails introducing an alloy which is more compatible with porcelain and causes a stronger bond between the two. This study is to compare shear bond strength of three base-metal alloys and one noble alloy with the commonly used VMK Master Porcelain. Materials and Method: Three different groups of base-metal alloys (Ni-cr-T3, Super Cast, and VeraBond) and one group of noble alloy (X-33) were selected. Each group consisted of 15 alloy samples. All groups went through the casting process and change from wax pattern into metal disks. The VMK Master Porcelain was then fired on each group. All the specimens were put in the UTM; a shear force was loaded until a fracture occurred and the fracture force was consequently recorded. The data were analyzed by SPSS Version 16 and One-Way ANOVA was run to compare the shear strength between the groups. Furthermore, the groups were compared two-by-two by adopting Tukey test. Results: The findings of this study revealed shear bond strength of Ni-Cr-T3 alloy was higher than the three other alloys (94 MPa or 330 N). Super Cast alloy had the second greatest shear bond strength (80. 87Mpa or 283.87 N). Both VeraBond (69.66 MPa or 245 N) and x-33 alloys (66.53 MPa or 234 N) took the third place. Conclusion: Ni-Cr-T3 with VMK Master Porcelain has the greatest shear bond strength. Therefore, employment of this low-cost alloy is recommended in metal-ceramic restorations. PMID:24724144

  15. In vivo evaluation of a Ti-based bulk metallic glass alloy bar.

    PubMed

    Kokubun, Ryo; Wang, Wei; Zhu, Shengli; Xie, Guoqiang; Ichinose, Shizuko; Itoh, Soichiro; Takakuda, Kazuo

    2015-01-01

    Ti-based bulk metallic glasses are reported with high strength, low Young modulus and high corrosion resistance, suggesting their potentials in biomedical applications. However a thorough in vivo evaluation of its biocompatibilities has not been conducted yet. In this study, we implanted bars of Ti-based bulk metallic glass in the femoral bone of rats, followed up local tissue reaction as well as its component ions' diffusion in local area and whole body. The Ti-based BMG (Ti40Zr10Cu34Pd14Sn2) alloy exhibited favorable features of both high strength and high elasticity. In vivo implant evaluation showed that it has a good tissue compatibility, equivalent bone integration and bonding ability with Ti sample. No component ion diffusion was detected up to 3 months post implantation. The possibility and efficacy of its use for bone implant is confirmed. Thus further long term implant study is recommended. PMID:26484551

  16. Surface Engineering of Mo-Base Alloys for Elevated-Temperature Environmental Resistance

    NASA Astrophysics Data System (ADS)

    Perepezko, J. H.

    2015-07-01

    The synthesis of robust coatings that provide protection against environmental attack at ultrahigh temperatures is a difficult challenge. To achieve this goal for Mo-base alloys, the fundamental concepts of reactive diffusion pathway analysis and kinetic biasing are used to design a multilayer Mo-Si-B-base coating with a phase sequencing that allows for structural and thermodynamic compatibility and an underlying diffusion barrier to maintain coating integrity. The coating design concepts have a general applicability. The coating structure evolution during high-temperature exposure facilitates a prolonged lifetime as well as self-healing capability. The borosilicide coatings that can be synthesized by a pack cementation process yield superior environmental resistance for Mo-base systems at temperatures up to at least 1,700°C and can be adapted to apply to other refractory metal and ceramic systems.

  17. Constitutive Description of 7075 Aluminum Alloy During Hot Deformation by Apparent and Physically-Based Approaches

    NASA Astrophysics Data System (ADS)

    Mirzadeh, Hamed

    2015-03-01

    Hot flow stress of 7075 aluminum alloy during compressive hot deformation was correlated to the Zener-Hollomon parameter through constitutive analyses based on the apparent approach and the proposed physically-based approach which accounts for the dependence of the Young's modulus and the self-diffusion coefficient of aluminum on temperature. It was shown that the latter approach not only results in a more reliable constitutive equation, but also significantly simplifies the constitutive analysis, which in turn makes it possible to conduct comparative hot working studies. It was also demonstrated that the theoretical exponent of 5 and the lattice self-diffusion activation energy of aluminum (142 kJ/mol) can be set in the hyperbolic sine law to describe the peak flow stresses and the resulting constitutive equation was found to be consistent with that resulted from the proposed physically-based approach.

  18. [The corrosion resistance of aluminum and aluminum-based alloys studied in artificial model media].

    PubMed

    Zhakhangirov, A Zh; Doĭnikov, A I; Aboev, V G; Iankovskaia, T A; Karamnova, V S; Sharipov, S M

    1991-01-01

    Samples of aluminum and its alloys, designed for orthodontic employment, were exposed to 4 media simulating the properties of biologic media. The corrosion resistance of the tested alloys was assessed from the degree of aluminum migration to simulation media solutions, which was measured by the neutron activation technique. Aluminum alloy with magnesium and titanium has shown the best corrosion resistance. PMID:1799002

  19. Shape memory alloys for astronomical instrumentation: space and ground-based applications

    NASA Astrophysics Data System (ADS)

    Riva, M.; Rigamonti, D.; Zanetti, F.; Passaretti, F.; Villa, E.; Zerbi, F. M.

    2012-09-01

    This paper wants to illustrate possible applications of Shape Memory Alloy (SMA) as functional devices for space and ground based application in Instrumentations for Astronomy. Thermal activated Shape Memory Alloys are materials able to recover their original shape, after an external deformation, if heated above a characteristic temperature. If the recovery of the shape is completely or partially prevented by the presence of constraints, the material can generate recovery stress. Thanks to this feature, these materials can be positively exploited in Smart Structures if properly embedded into host materials. Some technological processes developed for an ecient use of SMA-based actuators embedded in smart structures tailored to astronomical instrumentation will be presented here. Some possible modeling approaches of the actuators behavior will be addressed taking into account trade- offs between detailed analysis and overall performance prediction as a function of the computational time. The Material characterization procedure adopted for the constitutive laws implementation will be described as well. Deformable composite mirrors,1 opto-mechanical mounting with superelastic kinematic behavior and damping of launch loads onto optical element2 are feasible applications that will be deeply investigated in this paper.

  20. Static and vibrational properties of equiatomic Na-based binary alloys

    NASA Astrophysics Data System (ADS)

    Vora, Aditya M.

    2007-09-01

    The computations of the static and vibrational properties of four equiatomic Na-based binary alloys viz. Na0.5Li0.5, Na0.5K0.5, Na0.5Rb0.5 and Na0.5Cs0.5, to second order in local model potential is discussed in terms of real-space sum of Born von Karman central force constants. The local field correlation functions due to Hartree (H), Ichimaru Utsumi (IU) and Sarkar et al. (S) are used to investigate the influence of the screening effects on the aforesaid properties. Results for the lattice constants C11, C12, C44, C12 C44, C12/C44 and bulk modulus B obtained using the H-local field correction function have higher values in comparison with the results obtained for the same properties using IU- and S-local field correction functions. The results for the Shear modulus (C‧), deviation from Cauchy's relation, Poisson's ratio σ, Young modulus Y, propagation velocity of elastic waves, phonon dispersion curves and degree of anisotropy A are highly appreciable for the four equiatomic Na-based binary alloys.

  1. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-05-01

    This report deals with the welding procedure development and weldment properties of an Fe-16 at. % Al alloy known as FAPY. The welding procedure development was carried out on 12-, 25-, and 51-mm (0.5-, 1-, and 2-in.) -thick plates of the alloy in the as-cast condition. The welds were prepared by using the gas tungsten arc process and filler wire of composition matching the base-metal composition. The preheat temperatures varied from room temperature to 350{degrees}C, and the postweld heat treatment (PWHT) was limited only for 1 h at 750{degrees}C. The welds were characterized by microstructural. analysis and microhardness data. The weldment specimens were machined for Charpy-impact, tensile, and creep properties. The tensile and creep properties of the weldment specimens were essentially the same as that of the base metal. The Charpy-impact properties of the weldment specimens improved with the PWHT and were somewhat lower than previously developed data on the wrought material. Additional work is required on welding of thicker sections, development of PWHT temperatures as a function of section thickness, and mechanical properties.

  2. Physically-based constitutive modelling of residual stress development in welding of aluminium alloy 2024

    SciTech Connect

    Preston, R.V.; Shercliff, H.R. . E-mail: hrs@eng.cam.ac.uk; Withers, P.J.; Smith, S.

    2004-10-04

    A finite element model has been developed to predict the evolution of residual stress and distortion which takes into account the history-dependence of the yield stress-temperature response of heat-treatable aluminium alloys during welding. The model was applied to TIG welding of 2024-T3 aluminium alloy, and the residual strain predictions validated using high resolution X-ray synchrotron diffraction. The goal was to capture the influence of the permanent evolution of the microstructure during the thermal cycle with a straightforward numerical procedure, while retaining a sound physical basis. Hardness and resistivity measurements after isothermal hold-and-quench experiments were used to identify salient temperatures for zero, partial and full dissolution of the initial hardening precipitates, and the extent of softening - both immediately after welding, and after natural ageing. Based on these data, a numerical procedure for weld modelling was proposed for tracking the different yield responses during heating and cooling based on the peak temperature reached locally. This history-dependent model was superior to a conventional model in predicting the peak tensile strains, but otherwise the effect of temperature history was weak for 2024-T3. Predictions of the hardness profile immediately after welding compared with the post-weld naturally aged hardness provided insight into the competition between dissolution and coarsening of the precipitates in the heat-affected zone.

  3. Laser cladding of nickel-based alloy coatings on copper substrates

    NASA Astrophysics Data System (ADS)

    Balu, Prabu; Rea, Edward; Deng, Justin

    2015-07-01

    The wear resistance of high-value copper components used in the metal casting, automotive, aerospace and electrical equipment industries can be improved by applying nickel (Ni)-based coatings through laser cladding. A high-power diode laser array providing continuous power levels up to 10 kilowatts with beam-shaping optics providing a rectangular focal region of various dimensions was used to deposit Ni-based alloy coatings with controlled thickness ranging from 0.3 mm to 1.6 mm in a single pass on copper (Cu) substrates. Slotted powder feeding plates with various discrete widths delivered uniform streams of powdered metal particles entrained in a carrier gas, matching the selected focal spot dimensions. To enhance laser beam coupling with the substrate and to avoid defects such as cracks, delamination and porosity, Cu substrates were preheated to a temperature of 300°C. The effect of heat input on microstructure of the cladding and extent of the heat-affected zone (HAZ) was evaluated using optical microscopy and scanning electron microscopy. Excessive heat input with longer interaction time increased dilution, porosity and expanded HAZ that significantly reduced the hardness of both the clad and the Cu substrates. Average microhardness of the Ni-C-B-Si-W alloy coating was 572 HV, which was almost 7 times greater than the hardness of the Cu substrate (84 HV).

  4. Use of Ni{sub 3}Al-based alloys for walking-beam furnaces

    SciTech Connect

    Sikka, V.K.; Dailey, R.E.

    1996-02-01

    This report summarizes the joint work performed by the Oak Ridge National Laboratory (ORNL) and Rapid Technologies, Inc. (the CRADA partner) to determine the potential of Ni{sub 3}Al-based alloys for use in gas-fired walking-beam furnace components. The report identifies tasks to be performed as part of the CRADA and the organization responsible for each task. The work required under each task was completed and is described. The CRADA accomplished the primary goal of utilizing cast Ni{sub 3}Al-based alloy as rails and other components for walking-beam furnaces manufactured by Rapid Technologies. Rapid Technologies, a small business, is implementing on a commercial basis a highly energy efficient rapid-heating technology for use in the metal manufacturing industry. The rapid heating process allows energy savings of up to 95%. Although goals of all of the tasks of this CRADA were met, there is still a need for a material to work in the rapid heating furnaces at temperatures in the range of 1,350 to 1,400 C. Future effort should be focused in fulfilling this need.

  5. Properties of vanadium-base alloys irradiated in the dynamic helium charging experiment

    SciTech Connect

    Chung, H.M.; Loomis, B.A.; Smith, D.L.

    1996-02-01

    One property of vanadium-base alloys that is not well understood in terms of their potential use as fusion reactor structural materials is the effect of simultaneous generation of helium and neutron damage. In the present Dynamic Helium Charging Experiment (DHCE), helium was produced uniformly in the specimen at linear rates of {approx} 0.4 to 4.2 appm helium/dpa by the decay of tritium during irradiation to 18--31 dpa at 425--600 C in Li-filled capsules in a sodium-cooled fast reactor. This paper presents results of postirradiation examination and tests of microstructure and mechanical properties of V-5Ti, V-3Ti-1Si, V-8Cr-6Ti, and V-4Cr-4Ti (the latter alloy has been identified as the most promising candidate vanadium alloy). Effects of helium on tensile strength and ductility were insignificant after irradiation and testing at > 420 C. However, postirradiation ductilities at < 250 C were higher than those of the non-DHCE specimens (< 0.1 appm helium), whereas strengths were lower, indicating that different types of hardening centers are produced during DHCE and non-DHCE irradiation. Ductile-brittle transition behavior of the DHCE specimens was also determined from bend tests and fracture appearance of transmission electron microscopy (TEM) disks and broken tensile specimens. No brittle behavior was observed at temperatures > {minus}150 C in DHCE specimens. Predominantly brittle-cleavage fracture morphologies were observed only at {minus}196 C in some specimens that were irradiated to 31 dpa at 425 C during the DHCE. For the helium generation rates in this experiment ({approx} 0.4--4.2 appm He/dpa), grain-boundary coalescence of helium microcavities was negligible and intergranular fracture was not observed.

  6. Creep and stress rupture of a mechanically alloyed oxide dispersion and precipitation strengthened nickel-base superalloy

    NASA Technical Reports Server (NTRS)

    Howson, T. E.; Tien, J. K.; Mervyn, D. A.

    1980-01-01

    The creep and stress rupture behavior of a mechanically alloyed oxide dispersion strengthened (ODS) and gamma-prime precipitation strengthened nickel-base alloy (alloy MA 6000E) was studied at intermediate and elevated temperatures. At 760 C, MA 6000E exhibits the high creep strength characteristic of nickel-base superalloys and at 1093 C the creep strength is superior to other ODS nickel-base alloys. The stress dependence of the creep rate is very sharp at both test temperatures and the apparent creep activation energy measured around 760 C is high, much larger in magnitude than the self-diffusion energy. Stress rupture in this large grain size material is transgranular and crystallographic cracking is observed. The rupture ductility is dependent on creep strain rate, but usually is low. These and accompanying microstructural results are discussed with respect to other ODS alloys and superalloys and the creep behavior is rationalized by invoking a recently-developed resisting stress model of creep in materials strengthened by second phase particles.

  7. Hydrogen induced cracking tests of high strength steels and nickel-iron base alloys using the bolt-loaded specimen

    SciTech Connect

    Vigilante, G.N.; Underwood, J.H.; Crayon, D.; Tauscher, S.; Sage, T.; Troiano, E.

    1997-12-31

    Hydrogen induced cracking tests were conducted on high strength steels and nickel-iron base alloys using the constant displacement bolt-loaded compact specimen. The bolt-loaded specimen was subjected to both acid and electrochemical cell environments in order to produce hydrogen. The materials tested were A723, Maraging 200, PH 13-8 Mo, Alloy 718, Alloy 706, and A286, and ranged in yield strength from 760--1400 MPa. The effects of chemical composition, refinement, heat treatment, and strength on hydrogen induced crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and thresholds were examined. In general, all high strength steels tested exhibited similar crack growth rates and threshold levels. In comparison, the nickel-iron base alloys tested exhibited up to three orders of magnitude lower crack growth rates than the high strength steels tested. It is widely known that high strength steels and nickel base alloys exhibit different crack growth rates, in part, because of their different crystal cell structure. In the high strength steels tested, refinement and heat treatment had some effect on hydrogen induced cracking, though strength was the predominant factor influencing susceptibility to cracking. When the yield strength of one of the high strength steels tested was increased moderately, from 1130 MPa to 1275 MPa, the incubation times decreased by over two orders of magnitude, the crack growth rates increased by an order of magnitude, and the threshold stress intensity was slightly lower.

  8. NASA-UVA Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr.

    1997-01-01

    This is the final report of the study "Aluminum-Based Materials for High Speed Aircraft" which had the objectives (1) to identify the most promising aluminum-based materials with respect to major structural use on the HSCT and to further develop those materials and (2) to assess the materials through detailed trade and evaluation studies with respect to their structural efficiency on the HSCT. The research team consisted of ALCOA, Allied-Signal, Boeing, McDonnell Douglas, Reynolds Metals and the University of Virginia. Four classes of aluminum alloys were investigated: (1) I/M 2XXX containing Li and I/M 2XXX without Li, (2) I/M 6XXX, (3) two P/M 2XXX alloys, and (4) two different aluminum-based metal matrix composites (MMC). The I/M alloys were targeted for a Mach 2.0 aircraft and the P/M and MMC alloys were targeted for a Mach 2.4 aircraft. Design studies were conducted using several different concepts including skin/stiffener (baseline), honeycomb sandwich, integrally stiffened and hybrid adaptations (conventionally stiffened thin-sandwich skins). Alloy development included fundamental studies of coarsening behavior, the effect of stress on nucleation and growth of precipitates, and fracture toughness as a function of temperature were an integral part of this program. The details of all phases of the research are described in this final report.

  9. Development of improved low-strain creep strength in Cabot alloy R-41 sheet. [nickel base sheet alloy for reentry shielding

    NASA Technical Reports Server (NTRS)

    Rothman, M. F.

    1984-01-01

    The feasibility of improving the low-strain creep properties of a thin gauge nickel base sheet alloy through modified heat treatment or through development of a preferred crystal-lographic texture was investigated. The basic approach taken to improve the creep strength of the material by heat treatment was to increase grain size by raising the solution treatment temperature for the alloy to the range of 1420 K to 1475 K (2100 F to 2200 F). The key technical issue involved was maintenance of adequate tensile ductility following the solutioning of M6C primary carbides during the higher temperature solution treatment. The approach to improve creep properties by developing a sheet texture involved varying both annealing temperatures and the amount of prior cold work. Results identified a heat treatment for alloy R-14 sheet which yields a substantial creep-life advantage at temperatures above 1090 K (1500 F) when compared with material given the standard heat treatment. At the same time, this treatment provides reasonable tensile ductility over the entire temperature range of interest. The mechanical properties of the material given the new heat treatment are compared with those for material given the standard heat treatment. Attempts to improve creep strength by developing a sheet texture were unsuccessful.

  10. Microstructure Based Modeling of β Phase Influence on Mechanical Response of Cast AM Series Mg Alloys

    SciTech Connect

    Barker, Erin I.; Choi, Kyoo Sil; Sun, Xin; Deda, Erin; Allison, John; Li, Mei; Forsmark, Joy; Zindel, Jacob; Godlewski, Larry

    2014-09-30

    Magnesium alloys have become popular alternatives to aluminums and steels for the purpose of vehicle light-weighting. However, Mg alloys are hindered from wider application due to limited ductility as well as poor creep and corrosion performance. Understanding the impact of microstructural features on bulk response is key to improving Mg alloys for more widespread use and for moving towards truly predicting modeling capabilities. This study focuses on modeling the intrinsic features, particularly volume fraction and morphology of beta phase present, of cast Mg alloy microstructure and quantifying their impact on bulk performance. Computational results are compared to experimental measurements of cast plates of Mg alloy with varying aluminum content.

  11. Effects of alloying element and temperature on the stacking fault energies of dilute Ni-base superalloys

    NASA Astrophysics Data System (ADS)

    Shang, S. L.; Zacherl, C. L.; Fang, H. Z.; Wang, Y.; Du, Y.; Liu, Z. K.

    2012-12-01

    A systematic study of stacking fault energy (γSF) resulting from induced alias shear deformation has been performed by means of first-principles calculations for dilute Ni-base superalloys (Ni23X and Ni71X) for various alloying elements (X) as a function of temperature. Twenty-six alloying elements are considered, i.e., Al, Co, Cr, Cu, Fe, Hf, Ir, Mn, Mo, Nb, Os, Pd, Pt, Re, Rh, Ru, Sc, Si, Ta, Tc, Ti, V, W, Y, Zn, and Zr. The temperature dependence of γSF is computed using the proposed quasistatic approach based on a predicted γSF-volume-temperature relationship. Besides γSF, equilibrium volume and the normalized stacking fault energy (ΓSF = γSF/Gb, with G the shear modulus and b the Burgers vector) are also studied as a function of temperature for the 26 alloying elements. The following conclusions are obtained: all alloying elements X studied herein decrease the γSF of fcc Ni, approximately the further the alloying element X is from Ni on the periodic table, the larger the decrease of γSF for the dilute Ni-X alloy, and roughly the γSF of Ni-X decreases with increasing equilibrium volume. In addition, the values of γSF for all Ni-X systems decrease with increasing temperature (except for Ni-Cr at higher Cr content), and the largest decrease is observed for pure Ni. Similar to the case of the shear modulus, the variation of γSF for Ni-X systems due to various alloying elements is traceable from the distribution of (magnetization) charge density: the spherical distribution of charge density around a Ni atom, especially a smaller sphere, results in a lower value of γSF due to the facility of redistribution of charges. Computed stacking fault energies and the related properties are in favorable accord with available experimental and theoretical data.

  12. PLUTONIUM-THORIUM ALLOYS

    DOEpatents

    Schonfeld, F.W.

    1959-09-15

    New plutonium-base binary alloys useful as liquid reactor fuel are described. The alloys consist of 50 to 98 at.% thorium with the remainder plutonium. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are easy fabrication, phase stability, and the accompanying advantuge of providing a means for converting Th/sup 232/ into U/sup 233/.

  13. Intensity dependence of the minority-carrier difusion length in amorphous silicon based alloys

    NASA Astrophysics Data System (ADS)

    Hack, M.; Shur, M.

    1984-04-01

    Many of the recent measurements of the minority-carrier diffusion length (Lp) in amorphous silicon based alloys have been based on a utilization of the surface photovoltage (SPV). In this case an equation relating photon flux and Lp under ideal conditions has to be modified because of the back diffusion of carriers and the effects of high field regions. To account for the high field region, the 'aparent' diffusion length has been determined for varying intensities of bias light. In the present investigation, a theoretical analysis shows that the zero field diffusion length is indeed intensity dependent and that this dependence can be directly related to the slope of the density of states near the valence band edge. The intensity dependence of the minority carrier diffusion length and the energy slope of the density of states near the valence band edge are obtained on the basis of experimental results.

  14. Use of thermodynamic data to calculate surface tension and viscosity of Sn-based soldering alloy systems

    NASA Astrophysics Data System (ADS)

    Lee, Jong Ho; Lee, Dong Nyung

    2001-09-01

    A thermodynamic database for the Pb-free soldering alloy systems, which include Sn, Ag, Cu, Bi, and In, has been made using the CALPHAD method. The resulting thermodynamic properties of the Sn-based binary alloy systems were used to determine the surface tensions and viscosities. The surface tensions were calculated using Butler’s monolayer model and the viscosities by Hirai’s and Seetharaman’s models. Butler’s model was also used to determine the surface active element. The results for binary systems were extended to the Sn-based ternary systems (Sn-Ag-Cu, Sn-Ag-Bi). The surface tensions of commercial eutectic Sn-Pb and Sn-Pb-Ag solder alloys were measured by the sessile drop method. The measured values and other researchers’ results were compared with the calculated data.

  15. Optimization of Weld Conditions and Alloy Composition for Welding of Single-Crystal Nickel-Based Superalloys

    SciTech Connect

    Vitek, John Michael; David, Stan A; Babu, Sudarsanam S

    2007-01-01

    Calculations were carried out to identify optimum welding conditions and weld alloy compositions to avoid stray grain formation during welding of single-crystal nickel-based superalloys. The calculations were performed using a combination of three models: a thermal model to describe the weld pool shape and the local thermal gradient and solidification front velocity; a geometric model to identify the local active dendrite growth variant, and a nucleation and growth model to describe the extent of stray grain formation ahead of the advancing solidification front. Optimum welding conditions (low weld power, high weld speed) were identified from the model calculations. Additional calculations were made to determine potential alloy modifications that reduce the solidification temperature range while maintaining high gamma prime content. The combination of optimum weld conditions and alloy compositions should allow for weld repair of single-crystal nickel-based superalloys without sacrificing properties or performance.

  16. Influence of strain rate and temperature on the mechanical behavior of iron aluminide-based alloys

    SciTech Connect

    Gray, G.T.

    1995-04-01

    Iron aluminides are receiving increasing attention as potential high temperature structural materials due to their excellent oxidation and sulfidation resistance. Although the influence of strain rate on the microstructure/property relationships of pure iron and a variety of iron alloys and steels has been extensively studied, the effect of strain rate on the stress-strain and deformation response of iron aluminides remains poorly understood. In this paper the influence of strain rate, varied between 0.001 and 10{sup 4} s{sup {minus}1}, and temperature, between 77 & 1073{degree}K, on the mechanical behavior of Fe-40Al-0.1B and Fe-16.12Al-5.44Cr-0.11Zr-0.13C-1.07Mo-006Y, called FAP-Y, (both in at.%) is presented. The rate sensitivity and work hardening of Fe-40Al and the disordered alloy based on Fe-16% Al are discussed as a function of strain rate and temperature.

  17. Annealing temperature effect on microstructure, magnetic and microwave properties of Fe-based amorphous alloy powders

    NASA Astrophysics Data System (ADS)

    He, Jinghua; Wang, Wei; Wang, Aimin; Guan, Jianguo

    2012-09-01

    Fe74Ni3Si13Cr6W4 amorphous alloy powders were annealed at different temperature (T) for 1.5 h to fabricate the corresponding amorphous and nanocrystalline powders. The influences of T on the crystalline structure, morphology, magnetic and microwave electromagnetic properties of the resultant samples were investigated via X-ray diffraction, scanning electron microscopy, vibrating sample magnetometer and vector network analyzer. The results show that the powder samples obtained at T of 650 °C or more are composed of lots of ultra-fine α-Fe(Si) grains embedded in an amorphous matrix. When T increases from 350 to 750 °C, the saturated magnetization and coercivity of the as-annealed powder samples both increase monotonously whereas the relative real permittivity shows a minimal value and the relative real permeability shows a maximal value at T of 650 °C. Thus the powder samples annealed at 650 °C show optimal reflection loss under -10 dB in the whole C-band. These results here suggest that the annealing heat treatment of Fe-based amorphous alloy is an effective approach to fabricate high performance microwave absorber with reasonable permittivity and large permeability simultaneously via adjusting T.

  18. Computation of phonon dispersion in non-crystalline Mg-based alloys

    NASA Astrophysics Data System (ADS)

    Vora, Aditya M.

    The computation of the phonon dispersion curves (PDC) and the related properties of three Mg-based metallic glasses, viz. Mg70Zn30, Mg84Ni16 and Mg85.5Cu14.5, are made using the well recognized model potential of Gajjar et al. The pseudo-alloy atom model is applied for the first time instead of the Vegard's law. The three theoretical approaches given by Hubbard-Beeby, Takeno-Goda and Bhatia-Singh are used in the present study to compute the PDC of the systems. Five local-field correction functions proposed by Hartree, Taylor, Ichimaru-Utsumi, Farid et al. and Sarkar et al. are employed for the first time to see the effects of exchange and correlation. The thermodynamic and elastic properties are computed from the elastic limits of the PDC and found to be in qualitative agreement with the available theoretical or experimental data. The present findings for the PDC of Mg70Zn30 alloy are found in fair agreement with available theoretical and experimental data.

  19. Tensile and creep rupture behavior of P/M processed Nb-base alloy, WC-3009

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.; Titran, Robert H.

    1988-01-01

    Due to its high strength at temperatures up to 1600 K, fabrication of niobium base alloy WC-3009 (Nb30Hf9W) by traditional methods is difficult. Powder metallurgy (P/M) processing offers an attractive fabrication alternative for this high strength alloy. Spherical powders of WC-3009 produced by electron beam atomizing (EBA) process were successfully consolidated into a one inch diameter rod by vacuum hot pressing and swaging techniques. Tensile strength of the fully dense P/M material at 300-1590 K were similar to the arc-melted material. Creep rupture tests in vacuum indicated that WC-3009 exhibits a class 1 solid solution (glide controlled) creep behavior in the 1480 to 1590 K temperature range and stress range of 14 to 70 MPa. The creep behavior was correlated with temperature and stress using a power law relationship. The calculated stress exponent n, was about 3.2 and the apparent activation energy, Q, was about 270 kJ/mol. The large creep ductility exhibited by WC-3009 was attributed to its high strain rate sensitivity.

  20. Isothermal Annealing of a Thermally Stabilized Fe-Based Ferritic Alloy

    NASA Astrophysics Data System (ADS)

    Kotan, Hasan; Darling, Kris A.

    2015-09-01

    In this study, the stability and microstructural evolution, including grain size and hardness of nanocrystalline Fe91Ni8Zr1 alloyed powders, produced by ball milling, were investigated after annealing at 900 and 1000 °C for up to 24 h. Results indicate that rapid grain growth to the micron scale occurs within the first few minutes of exposure to the elevated annealing temperatures. However, despite the loss of nanocrystallinity, an extremely stable and efficient hardening effect persists, which has been found to be equal to that predicted by Hall-Petch strengthening even at the smallest grain sizes. The mechanical properties of the samples consolidated to bulk via equal channel angular extrusion at 900 °C were evaluated by uniaxial compression at room and elevated temperatures. Results reveal high compressive yield stress as well as the appearance and disappearance of a yield drop indicating the presence of coherent (GP zone like) precipitates within the microstructure. Such a hardening mechanism has implications for developing new Fe-Ni-based alloys exhibiting a combination of high strength and ductility for high temperature applications.

  1. On the Challenges of Reducing Contact Resistances in Thermoelectric Generators Based on Half-Heusler Alloys

    NASA Astrophysics Data System (ADS)

    Ngan, Pham Hoang; Van Nong, Ngo; Hung, Le Thanh; Balke, Benjamin; Han, Li; Hedegaard, Ellen Marie Jensen; Linderoth, Søren; Pryds, Nini

    2016-01-01

    A method using fast hot pressing to join half-Heusler (HH) thermoelectric materials directly to an electrical current collector (Ag electrode) without using a third filler material is introduced. The compositions of the HH alloys used are Hf0.5Zr0.5CoSn0.2Sb0.8 and Ti0.6Hf0.4NiSn for p- and n-type, respectively. Using this method, the quality of the HH-electrode contacts is improved due to their low electrical contact resistance and less reaction-diffusion layer. The microstructure and chemical composition of the joints were examined using a scanning electron microscope equipped with energy-dispersive x-ray analysis. The electrical characteristics of the interfaces at the contacts were studied based on electrical contact resistance and Seebeck scanning microprobe measurements. In this paper, we show that joining the HH to a Ag electrode directly using fast hot pressing resulted in lower contact resistance and better performance compared with the method of using active brazing filler alloy.

  2. Static rock splitters based on high temperature shape memory alloys for planetary explorations

    NASA Astrophysics Data System (ADS)

    Benafan, O.; Noebe, R. D.; Halsmer, T. J.

    2016-01-01

    A static rock splitter device based on high-force, high-temperature shape memory alloys (HTSMAs) was developed for space related applications requiring controlled geologic excavation in planetary bodies such as the moon, Mars, and near-Earth asteroids. The device, hereafter referred to as the shape memory alloy rock splitter (SMARS), consisted of active (expanding) elements made of Ni50.3Ti29.7Hf20 (at%) that generate extremely large forces in response to thermal input. The pre-shaping (training) of these elements was accomplished using isothermal, isobaric and cyclic training methods, which resulted in active components capable of generating stresses in excess of 1.5 GPa. The corresponding strains (or displacements) were also evaluated and were found to be 2-3%, essential to rock fracturing and/or splitting when placed in a borehole. SMARS performance was evaluated using a testbed consisting of a temperature controller, custom heaters and heater holders, and an enclosure for rock placement and breakage. The SMARS system was evaluated using various rock types including igneous rocks (e.g., basalt, quartz, granite) and sedimentary rocks (e.g., sandstone, limestone).

  3. Positioning devices based on submicro-textured magnetostrictive alloys (Fe85Ga15)

    NASA Astrophysics Data System (ADS)

    Dannangoda, Gamage; Martirosyan, Karen

    2011-10-01

    Magnetostrictive materials can convert magnetic energy into kinetic energy. Under the influence of an external magnetic field, the rotation of small magnetic domains causes a change in a magnetostrictive materials shape in the direction of the magnetic field. Applying stronger magnetic field will tend to rotate more domains and makes the material to stretch even more until it reaches its saturation. This property has been used in many applications such as micro acoustic sensors, generators, marine sonar, devices, linear motors, robust actuators, automotive accessories, positioning devices etc. There is increasing interest in magnetostrictive applications after discovering the giant magnetostrictive alloys such as Galfenol and Terfenol-D which is capable of generating strains 100 times greater than traditional magnetostrictive materials at high temperatures. Even though Galfenol doesn't produce as much as magnetostriction as Terfenol-D, it can be constructed mechanically strong with tensile strengths up to 500 MPa and can be rolled, extruded, and welded. The magnetostrictive positioning devices based on submicro-textured magnetostrictive alloys (Fe85Ga15) and their advantages will be discussed.

  4. Critical Stresses for Twinning, Slip, and Transformation in Ti-Based Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Ojha, A.; Sehitoglu, H.

    2016-06-01

    We investigate the effect of Nb and Ta contents on the (i) critical resolved shear stress (CRSS) for the β - α″ transformation, (ii) the CRSS for austenite slip, and (iii) the CRSS for twin nucleation in martensite ( α″ phase) that govern shape memory and superelasticity in Ti-based alloys. The critical stresses for slip and twinning are achieved with a modified Peierls Nabarro formalism utilizing generalized stacking fault energy and the generalized planar fault energy (GPFE), respectively, obtained from first-principles density functional theory (DFT) calculations. During the calculation of the twinning stress, we show the importance of the shuffling process in stabilizing and lowering the GPFE curve. Similarly, the transformation stress is obtained with heterogeneous martensite nucleation mechanism incorporating the energy barriers associated with the transformation process. Here, we point to the role of dislocations in the shuffling process during the early stage of transformation. We show that the increase of Ta content raises the CRSS more effectively for the case of slip compared to twinning or transformation. The slip stress and twin stress magnitudes increase with an increase in the unstable fault energy ( {γ_{{us}} } ) and unstable twinning fault energy ( {γ_{{ut}} } ), respectively. In summary, as the Ta composition increases, the difference between martensite/austenite slip resistance and the transformation/twinning stress widens showing the efficacy of Ta alloying additions.

  5. Synthesis and thermal behavior of tin-based alloy (Sn-Ag-Cu) nanoparticles.

    PubMed

    Roshanghias, Ali; Yakymovych, Andriy; Bernardi, Johannes; Ipser, Herbert

    2015-03-19

    The prominent melting point depression of nanoparticles has been the subject of a considerable amount of research. For their promising applications in electronics, tin-based nano-alloys such as near-eutectic Sn-Ag-Cu (SAC) alloys have been synthesized via various techniques. However, due to issues such as particle aggregation and oxidation or introduced impurities, the application of these nano-size particles has been confined or aborted. For instance, thermal investigations by DTA/DSC in a large number of studies revealed exothermic peaks in the range of 240-500 °C, i.e. above the melting point of SAC nanoparticles, with different and quite controversial explanations for this unclear phenomenon. This represents a considerable drawback for the application of nanoparticles. Correspondingly, in the current study, the thermal stability of SAC nanoparticles has been investigated via electron microscopy, XRD, FTIR, and DSC/TG analysis. It was found that the nanoparticles consist mainly of a metallic β-Sn core and an amorphous tin hydroxide shell structure. The SnO crystalline phase formation from this amorphous shell has been associated with the exothermic peaks on the first heating cycle of the nanoparticles, followed by a disproportionation reaction into metallic Sn and SnO₂.The results also revealed that the surfactant and reducing agent cannot only affect the size and size distribution of the nanoparticles, they might also alter the ratio between the amorphous shell and the crystalline core in the structure of particles. PMID:25757694

  6. Sample-Size Effects on the Compression Behavior of a Ni-BASED Amorphous Alloy

    NASA Astrophysics Data System (ADS)

    Liang, Weizhong; Zhao, Guogang; Wu, Linzhi; Yu, Hongjun; Li, Ming; Zhang, Lin

    Ni42Cu5Ti20Zr21.5Al8Si3.5 bulk metallic glasses rods with diameters of 1 mm and 3 mm, were prepared by arc melting of composing elements in a Ti-gettered argon atmosphere. The compressive deformation and fracture behavior of the amorphous alloy samples with different size were investigated by testing machine and scanning electron microscope. The compressive stress-strain curves of 1 mm and 3 mm samples exhibited 4.5% and 0% plastic strain, while the compressive fracture strength for 1 mm and 3 mm rod is 4691 MPa and 2631 MPa, respectively. The compressive fracture surface of different size sample consisted of shear zone and non-shear one. Typical vein patterns with some melting drops can be seen on the shear region of 1 mm rod, while fish-bone shape patterns can be observed on 3 mm specimen surface. Some interesting different spacing periodic ripples existed on the non-shear zone of 1 and 3 mm rods. On the side surface of 1 mm sample, high density of shear bands was observed. The skip of shear bands can be seen on 1 mm sample surface. The mechanisms of the effect of sample size on fracture strength and plasticity of the Ni-based amorphous alloy are discussed.

  7. Evaluation of radiation hardening in ion-irradiated Fe based alloys by nanoindentation

    NASA Astrophysics Data System (ADS)

    Liu, Xiangbing; Wang, Rongshan; Ren, Ai; Jiang, Jing; Xu, Chaoliang; Huang, Ping; Qian, Wangjie; Wu, Yichu; Zhang, Chonghong

    2014-01-01

    Nanoindentation in combination with ion irradiation offers the possibility to quantify irradiation hardening due to radiation damage. Irradiation experiments for Fe-1.0wt.%Cu alloys, China A508-3 steels, and 16MND5 steels were carried out at about 100 °C by proton and Fe-ions with the energy of 240 keV, 3 MeV respectively. The constant stiffness measurement (CSM) with a diamond Berkovich indenter was used to obtain the depth profile of hardness. The results showed that under 240 keV proton irradiation (peak damage up to 0.5 dpa), Fe-1.0wt.%Cu alloys exhibited the largest hardening (∼55%), 16MND5 steels resided in medium hardening (∼46%), and China A508-3(2) steels had the least hardening (∼10%). Under 3 MeV Fe ions irradiation (peak damage up to 1.37 dpa), both China A508-3(1) and 16MND5 steels showed the same hardening (∼26%). The sequence of irradiation tolerance for these materials is China A508-3(2) > 16MND5 ≈ China A508-3(1) > Fe-1.0wt.%Cu. Based on the determination of the transition depth, the nominal hardness H0irr was also calculated by Kasada method.

  8. Alloying-Element Loss During High-Temperature Processing of a Nickel-Base Superalloy

    NASA Astrophysics Data System (ADS)

    Semiatin, S. L.; Shank, J. M.; Saurber, W. M.; Pilchak, A. L.; Ballard, D. L.; Zhang, F.; Gleeson, B.

    2014-02-01

    The effect of exposure at temperatures commonly used for wrought processing/heat treatment of nickel-base superalloys on the loss of alloying elements at the free surface has been determined. For this purpose, LSHR superalloy samples were exposed at 1408 K (1135 °C) for 0.25 to 4 hours in a vacuum or air furnace. Samples heat treated in the air furnace were either bare or enclosed in quartz capsules that had been evacuated or backfilled with argon. Following heat treatment, the alloy composition as a function of depth below the surface was determined by wavelength dispersive spectroscopy. Samples that had been heat treated in the vacuum furnace exhibited significant depletion of only chromium, a behavior explained on the basis of its high activity in nickel solid solution and corresponding rapid rate of evaporation. By contrast, samples heat treated in air exhibited an irregular scale at the surface and an underlying grain-coarsened, gamma-prime-depleted metal layer lean in aluminum, titanium, and chromium. A yet different behavior characterized primarily by aluminum loss at the surface was noted for samples that had been heat treated in evacuated or argon-backfilled capsules. These observations were interpreted in the context of a reaction between the quartz capsule and the aluminum evaporant.

  9. HfCo7-Based Rare-Earth-Free Permanent-Magnet Alloys

    SciTech Connect

    Das, B; Balamurugan, B; Kumar, P; Skomski, R; Shah, VR; Shield, JE; Kashyap, A; Sellmyer, DJ

    2013-07-01

    This study presents the structural and magnetic properties of melt-spun HfCo7, HfCo7-xFex (0.25 <= x <=), and HfCo7Six (0.2 <= x <= 1.2) alloys. Appreciable permanent-magnet properties with a magnetocrystalline anisotropy of about 9.6-16.5, Mergs/cm(3), a magnetic polarization J(s) approximate to 7.2-10.6 kG, and coercivities H-c = 0.5-3.0 kOe were obtained by varying the composition of these alloys. Structural analysis reveals that the positions of x-ray diffraction peaks of HfCo7 show good agreement with those corresponding to an orthorhombic structure having lattice parameters of about a = 4.719 angstrom, b = 4.278 angstrom, and c = 8.070 angstrom. Based on these results, a model crystal structure for HfCo7 is developed and used to estimate the magnetic properties of HfCo7 using density-functional calculations, which agree with the experimental results.

  10. Effect of chemically active medium on frequency dependence of magnetic losses in soft magnetic Fe-based amorphous alloys

    NASA Astrophysics Data System (ADS)

    Skulkina, N. A.; Ivanov, O. A.; Stepanova, E. A.; Pavlova, I. O.

    2013-03-01

    The effects of the electrolytic hydrogenation and oxidation and of the interaction of the surface ribbon with water and vapor on the frequency dependence of magnetic losses per magnetization-reversal cycle are studied based on the example of soft magnetic Fe81B13Si4C2 amorphous alloy, which exhibits a positive saturation magnetostriction. It was shown that, after the hydrogenation and oxidation of soft magnetic amorphous alloys, their frequency dependences of magnetic losses per magnetization-reversal cycle, which are reduced to unit induction, exhibit groups of hydrogen- and oxygen-related peaks in the frequency ranges of 35-55 and 55-80 Hz, which can be explained by the formation of O- A and H- A atomic pairs (where A are atoms of alloy components) and their reorientation in a magnetic field in the course of magnetization reversal at certain frequencies. The formation of analogous groups of peaks for samples of soft magnetic Fe-based amorphous alloys was observed after the interaction of the ribbon surface with water and vapor and after heat treatment in air. This fact confirms the possibility of the hydrogenation and oxidation of the alloys during the aforementioned processes.

  11. Observations on the oxidation of Mn-modified Ni-base Haynes 230 alloy under SOFC exposure conditions

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Stevenson, Jeffry W.; Singh, Prabhakar

    2005-07-01

    The commercial Ni-base Haynes 230 alloy (Ni-Cr-Mo-W-Mn) was modified with two increased levels of Mn (1 and 2 wt per cent) and evaluated for its oxidation resistance under simulated SOFC interconnect exposure conditions. Oxidation rate, oxide morphology, oxide conductivity and thermal expansion were measured and compared with commercial Haynes 230. It was observed that additions of higher levels of Mn to the bulk alloy facilitated the formation of a bi-layered oxide scale that was comprised of an outer M3O4 (M=Mn, Cr, Ni) spinel-rich layer at the oxide – gas interface over a Cr2O3-rich sub-layer at the metal – oxide interface. The modified alloys showed higher oxidation rates and the formation of thicker oxide scales compared to the base alloy. The formation of a spinel-rich top layer improved the scale conductivity, especially during the early stages of the oxidation, but the higher scale growth rate resulted in an increase in the area-specific electrical resistance over time. Due to their face-centered cubic crystal structure, both commercial and modified alloys demonstrated a coefficient of thermal expansion that was higher than that of typical anode-supported and electrolyte-supported SOFCs.

  12. Initial assessment of Ni-base alloy performance in 0.1 MPa and supercritical CO2

    DOE PAGESBeta

    Pint, B. A.; Keiser, J. R.

    2015-09-25

    There is considerable interest in increasing the working temperature of both open and closed supercritical CO2 (sCO2) cycles to ≥700 °C. At these temperatures, it is unlikely that any Fe-base alloys have suitable strength and therefore the focus is on Ni-base alloys for this application. To begin addressing the lack of compatibility data under these conditions, initial work exposed a wide range of candidate alloys in 500-h exposures at 20 MPa (200 bar) CO2 at 650 -750 °C in high purity CO2. In general, the reaction products were thin and protective in these exposures. A smaller group of alloy couponsmore » focusing on chromia- and alumina-forming alloys was exposed for 500h in 0.1 MPa (1bar) air, CO2, CO2+O2 and CO2+H2O for comparison. Thus, the thin surface oxides formed were very similar to those formed at high pressure and no clear detrimental effect of CO2 oxidation or O2 or H2O impurities could be observed in these exposures.« less

  13. Fundamental considerations for the development of oxidation-resistant alloys and coatings based on γ-TiAl

    NASA Astrophysics Data System (ADS)

    Singheiser, L.; Niewolak, L.; Shemet, V.; Quadakkers, W. J.; Flesch, U.

    2003-10-01

    Alloys based on γ-TiAl are promising high-temperature materials that may replace conventional heat-resistant steels and superalloys in applications where high strength in combination with low density is required. However, an important hindrance to the use of γ-TiAl alloys at high temperatures is their relatively poor oxidation resistance and sensitivity against environmentally induced embrittlement. This material degradation is related to the poor protective properties of the mixed TiO2/Al2O3 surface scales which form on the surface during high-temperature exposure. Recently, it was shown that protective alumina scale formation on γ-TiAl can be obtained by small additions of Ag. This effect was found to be related to the formation of Z phase in the subscale depletion layer at the expense of α 2-Ti3Al. It was found that the beneficial effect of Ag can be suppressed if the alloys contain additional α 2-stabilizing elements, such as Nb, as is the case for most (semi)commercial, high-strength alloys. Therefore, recent efforts have concentrated on developing Ag-containing γ-TiAl alloys as oxidation-resistant coatings for high-strength titanium aluminides. Preliminary results using magnetron sputtering have shown that, due to the similarities in chemical and physical properties of the coating and base material, the Ag-containing material offers promising potential to be qualified as a coating material for reducing the oxidation-induced degradation of titanium aluminides.

  14. A sourcebook of titanium alloy superconductivity

    NASA Astrophysics Data System (ADS)

    Collings, E. W.

    1983-09-01

    The development, properties, and applications of Ti-based superconducting alloys are presented in a handbook based on an extensive review of published investigations. The literature is compiled and characterized in a table arranged by alloy, and individual chapters are devoted to unalloyed Ti; Ti-V binary alloys; binary Ti-Cr, Ti-Mn, Ti-Fe, Ti-Co, and Ti-Ni alloys; binary alloys of Ti with the 4d and 5d transition elements; ternary alloys of Ti with simple and transition metals; Ti-Nb binary alloys; Ti-Nb alloys with small amounts of B, C, N, or O; ternary alloys of Ti-Nb with simple metals; Soviet technical alloys; Ti-Zr-Nb alloys; other Ti-Nb-transition-metal alloys; Ti-Nb-based quaternary alloys; and amorphous Ti-alloy superconductors. Tables, graphs, diagrams, and micrographs are provided.

  15. On the performance of low pressure die-cast Al-Cu based automotive alloys: Role of additives

    NASA Astrophysics Data System (ADS)

    Zaki, Gergis Adel

    The present study focuses on the effect of alloying elements, namely, strontium (Sr), titanium (Ti), zirconium (Zr), scandium (Sc) and silver(Ag) individually or in combination, on the performance of a newly developed Al-2%Cu based alloy. A total of thirteen alloy compositions were used in the study. Tensile test bar castings were prepared employing the low pressure die casting (LPDC) technique. The test bars were solution heat treated at 495°C for 8 hours, followed by quenching in warm water, and then subjected to different isochronal aging treatments using an aging time of 5 hours and aging temperatures of 155°C, 180°C, 200°C, 240°C and 300°C. Tensile testing of as-cast and heat-treated test bars was carried out at room temperature using a strain rate of 4 x 10-4s-1. Five test bars were used per alloy composition/condition. Hardness measurements were also carried out on these alloys using a Brinell hardness tester. The microstructures of selected samples were examined using optical microscopy and electron probe microanalysis (EPMA). The results showed that adding Ti in the amount of 0.15 wt% in the form of Al-5%Ti-1%B master alloy is sufficient to refine the grains in the cast structure in the presence of 200 ppm Sr (0.02 wt%). Addition of Zr and Sc did not contribute further to the grain refining effect. The main role of addition of these two elements appeared in the formation of complex compounds with Al and Ti. Their presence resulted in extending the aging temperature range before the onset of softening. Mathematical analysis of the hardness and tensile data was carried out using the Minitab statistical software program. It was determined that the alloy containing (0.5wt% Zr + 0.15wt% Ti) is the most effective in maximizing the alloy tensile strength over the range of aging temperatures, from 155°C to 300°C. Addition of Ag is beneficial at high aging temperatures, in the range of 240°C-300°C. However, it is less effective compared to the (Zr + Ti

  16. Development, processing and fabrication of a nickel based nickel-chromium-iron alloy

    NASA Astrophysics Data System (ADS)

    Akinlade, Dotun Adebayo

    An optimal powder metallurgy (P/M) approach to produce a nickel base Superalloy similar in composition to INCONEL(TM) 600 was carried out utilising a simple uniaxial pressing process. The efficiencies of a lubricant addition, binder, sintering times and temperatures were measured in terms of green and sintered densities as well as microstructural changes that occurred during processing. It was observed that with increasing % polyvinyl alcohol (PVA), an overall decrease in density of compact was obtained and that using 0.75wt % of lubricant (microwax) green densities in excess of 70% can be obtained. The samples were subsequently sintered in air at 1270°C for times ranging from 0.5h to 5h and also in vacuum (6 millitorr) with temperatures ranging from 1260 through to 1400°C. The air sintering was carried out to optimize sintering time, whereas the vacuum sintering was employed to optimize sintering temperature. On sintering for 5h in air, chromium enrichment occurred at the grain boundaries with subsequent depletion of nickel and iron; this was not noted for 2h sintering or for sintering under vacuum. The optimum sintering conditions were determined to be at 1300°C sintering for 2h in vacuum. The samples processed under the optimum conditions were successfully cold rolled to 40% of the original thickness without cracking. An investigation was also undertaken to determine the effect of Al concentration (1-12w/o) on the microstructure of the powder metallurgically (P/M) processed Ni-Cr-Fe ternary alloy, with a view to determine the concentration of aluminium that would yield a homogenously distributed and optimum volume fraction of the intermetallic-gamma'(Ni3Al) phase without the formation of topologically closed packed phases in the ternary alloy. The phases that were likely to form with the variation in concentration of Al were first simulated by JMatPro(TM) thermodynamic software package, and then Ni-Cr-Fe alloys with varying concentration of aluminum were

  17. Transient liquid phase bonding of titanium-, iron- and nickel-based alloys

    NASA Astrophysics Data System (ADS)

    Rahman, A. H. M. Esfakur

    The operating temperature of land-based gas turbines and jet engines are ever-increasing to increase the efficiency, decrease the emissions and minimize the cost. Within the engines, complex-shaped parts experience extreme temperature, fatigue and corrosion conditions. Ti-based, Ni-based and Fe-based alloys are commonly used in gas turbines and jet engines depending on the temperatures of different sections. Although those alloys have superior mechanical, high temperature and corrosion properties, severe operating conditions cause fast degradation and failure of the components. Repair of these components could reduce lifecycle costs. Unfortunately, conventional fusion welding is not very attractive, because Ti reacts very easily with oxygen and nitrogen at high temperatures, Ni-based superalloys show heat affected zone (HAZ) cracking, and stainless steels show intergranular corrosion and knife-line attack. On the other hand, transient liquid phase (TLP) bonding method has been considered as preferred joining method for those types of alloys. During the initial phase of the current work commercially pure Ti, Fe and Ni were diffusion bonded using commercially available interlayer materials. Commercially pure Ti (Ti-grade 2) has been diffusion bonded using silver and copper interlayers and without any interlayer. With a silver (Ag) interlayer, different intermetallics (AgTi, AgTi2) appeared in the joint centerline microstructure. While with a Cu interlayer eutectic mixtures and Ti-Cu solid solutions appeared in the joint centerline. The maximum tensile strengths achieved were 160 MPa, 502 MPa, and 382 MPa when Ag, Cu and no interlayers were used, respectively. Commercially pure Fe (cp-Fe) was diffusion bonded using Cu (25 m) and Au-12Ge eutectic interlayer (100 microm). Cu diffused predominantly along austenite grain boundaries in all bonding conditions. Residual interlayers appeared at lower bonding temperature and time, however, voids were observed in the joint

  18. The investigation of Fe-Mn-based alloys with shape memory effect by small-angle scattering of polarized neutrons

    NASA Astrophysics Data System (ADS)

    Kopitsa, G. P.; Runov, V. V.; Grigoriev, S. V.; Bliznuk, V. V.; Gavriljuk, V. G.; Glavatska, N. I.

    2003-07-01

    The small-angle polarized neutron scattering (SAPNS) technique has been used to study a nuclear and magnetic homogeneity in the distribution of both substituent (Si, Cr, Ni) and interstitial (C, N) alloying elements on the mesoscopic range in Fe-Mn-based alloys with shape memory effect (SME). The four groups of alloys with various basic compositions: FeMn 18 (wt%), FeMn 20Si 6, FeMn 20Cr 9N 0.2 and FeMn 17Cr 9Ni 4Si 6 were investigated. It was found that the small-angle scattering of neutrons and depolarization on these alloys are very small altogether. The scattering did not exceed 1.5% from the incident beam and depolarization ∼2% for all samples. It means that these alloys are well nuclear and magnetically homogeneous on the scale of 10-1000 Å. However, the difference in the homogeneity depending on the compositions still takes place. Thus, the adding of Si in FeMn 18 and FeMn 20Cr 9N 0.2 alloys improves the homogeneity pronouncedly. At once, the effect of the doping by C or N atoms on the homogeneity in FeMn 20Si 6 and FeMn 17Cr 9Ni 4Si 6 alloys is multivalued and depend on the presence of substitutional atoms (Ni and Cr). The capability of SAPNS as a method for the study of mesoscopic homogeneity in materials with SME and testing of the quality of their preparation is discussed.

  19. Fabrication of MEMS-based Micro-fluxgate Sensor with Runway-shaped Co-based Amorphous Alloy Core

    NASA Astrophysics Data System (ADS)

    Wu, Shaobin; Chen, Shi; Ouyang, Jun; Zuo, Chao; Yu, Lei; Yang, Xiaofei

    2011-01-01

    High-precision magnetic micro-sensor is an interdisciplinary subject of magnetic field measurement techniques and micro-electromechanical systems (MEMS) technology. A micro-fluxgate magnetic sensor based MEMS technology was designed and fabricated in this paper. This device is a micro-magnetic sensor with a symmetric construction, closed magnetic circuits and differential form. A 25μm thick Fluxgate core of runway model, made by Co-based amorphous alloy, was etched by laser and pasted on the substrate accurately. Excitation coil and sensing coil of 3D solenoid structure were prepared by RF magnetron sputtering and UV-lithography. The minimum line width of the coil is 50 μm. The experimental result shows that micro-fluxgate devices with the size of 5.7mm×7.1mm×60μm had a stable structure.

  20. NASA-UVa light aerospace alloy and structure technology program supplement: Aluminum-based materials for high speed aircraft

    NASA Technical Reports Server (NTRS)

    Starke, E. A., Jr.

    1993-01-01

    This report on the NASA-UVa Light Aerospace Alloy and Structure Technology Program Supplement: Aluminum-Based Materials for High Speed Aircraft covers the period from January 1, 1992 to June 30, 1992. The objective of the research is to develop aluminum alloys and aluminum matrix composites for the airframe which can efficiently perform in the HSCT environment for periods as long as 60,000 hours (certification for 120,000 hours) and, at the same time, meet the cost and weight requirements for an economically viable aircraft. Current industry baselines focus on flight at Mach 2.4. The research covers four major materials systems: (1) ingot metallurgy 2XXX, 6XXX, and 8XXX alloys, (2) powder metallurgy 2XXX alloys, (3) rapidly solidified, dispersion strengthened Al-Fe-X alloys, and (4) discontinuously reinforced metal matrix composites. There are ten major tasks in the program which also include evaluation and trade-off studies by Boeing and Douglas aircraft companies.

  1. CORROSION OF AMORPHOUS AND NANOCRYSTALLINE Fe-BASED ALLOYS IN NaCl AND H2SO4 SOLUTIONS

    NASA Astrophysics Data System (ADS)

    Li, Xiang; Lu, Wei; Wang, Yuxin; Yan, Biao; Pan, Deng

    2013-07-01

    Corrosion resistance of nanocrystalline Fe73.5Si13.5B9Nb3Cu1 alloy was investigated and compared to its amorphous counterpart. Low-temperature crystallization occurred during the annealing of amorphous tapes was used to obtain a nanocrystalline structure. The influence of annealing condition on the structure and corrosion resistance of the alloy in NaCl and H2SO4 solutions was investigated. Based on the testing results, it was found that nanocrystalline tapes have higher corrosion resistance than amorphous counterpart and H2SO4 can promote the occurrence of corrosion compared with NaCl.

  2. Void structure and density change of vanadium-base alloys irradiated in the dynamic helium charging experiment

    SciTech Connect

    Chung, H.M.; Nowicki, L.; Gazda, J.

    1995-04-01

    The objective of this work is to determine void structure, distribution, and density changes of several promising vanadium-base alloys irradiated in the Dynamic Helium Charging Experiment (DHCE). Combined effects of dynamically charged helium and neutron damage on density change, void distribution, and microstructural evolution of V-4Cr-4Ti alloy have been determined after irradiation to 18-31 dpa at 425-600{degree}C in the DHCE, and the results compared with those from a non-DHCE in which helium generation was negligible.

  3. Processing and operating experience of Ni{sub 3}Al-based intermetallic alloy IC-221M

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Orth, J.E.

    1997-05-01

    The cast Ni{sub 3}Al-based intermetallic alloy IC-221M is the most advanced in its commercial applications. This paper presents progress made for this alloy in the areas of: (1) composition optimization; (2) melting process development; (3) casting process; (4) mechanical properties; (5) welding process, weld repairs, and thermal aging response; and (6) applications. This paper also reviews the operating experience with several of the components. The projection for future growth in the applications of nickel aluminide is also discussed.

  4. Oxide Dispersion Strengthened Fe(sub 3)Al-Based Alloy Tubes: Application Specific Development for the Power Generation Industry

    SciTech Connect

    Kad, B.K.

    1999-07-01

    A detailed and comprehensive research and development methodology is being prescribed to produce Oxide Dispersion Strengthened (ODS)-Fe3Al thin walled tubes, using powder extrusion methodologies, for eventual use at operating temperatures of up to 1100C in the power generation industry. A particular 'in service application' anomaly of Fe3Al-based alloys is that the environmental resistance is maintained up to 1200C, well beyond where such alloys retain sufficient mechanical strength. Grain boundary creep processes at such high temperatures are anticipated to be the dominant failure mechanism.

  5. Calibration and Finite Element Implementation of an Energy-Based Material Model for Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Junker, Philipp; Hackl, Klaus

    2016-06-01

    Numerical simulations are a powerful tool to analyze the complex thermo-mechanically coupled material behavior of shape memory alloys during product engineering. The benefit of the simulations strongly depends on the quality of the underlying material model. In this contribution, we discuss a variational approach which is based solely on energetic considerations and demonstrate that unique calibration of such a model is sufficient to predict the material behavior at varying ambient temperature. In the beginning, we recall the necessary equations of the material model and explain the fundamental idea. Afterwards, we focus on the numerical implementation and provide all information that is needed for programing. Then, we show two different ways to calibrate the model and discuss the results. Furthermore, we show how this model is used during real-life industrial product engineering.

  6. Deterministic character of all-optical magnetization switching in GdFe-based ferrimagnetic alloys

    NASA Astrophysics Data System (ADS)

    Le Guyader, L.; El Moussaoui, S.; Buzzi, M.; Savoini, M.; Tsukamoto, A.; Itoh, A.; Kirilyuk, A.; Rasing, Th.; Nolting, F.; Kimel, A. V.

    2016-04-01

    Using photoemission electron microscopy with x-ray magnetic circular dichroism as a contrast mechanism, new insights into the all-optical magnetization switching (AOS) phenomenon in GdFe-based rare-earth transition-metal ferrimagnetic alloys are provided. From a sequence of static images taken after single linearly polarized laser pulse excitation, the repeatability of AOS can be quantified with a correlation coefficient. It is found that low coercivity enables thermally activated domain-wall motion, limiting in turn the repeatability of the switching. Time-resolved measurements of the magnetization dynamics reveal that while AOS occurs below and above the magnetization compensation temperature TM, it is not observed in GdFe samples where TM is absent. Finally, AOS is experimentally demonstrated against an applied magnetic field of up to 180 mT.

  7. The preparation of the Ti-Al alloys based on intermetallic phases

    NASA Astrophysics Data System (ADS)

    Kosova, N.; Sachkov, V.; Kurzina, I.; Pichugina, A.; Vladimirov, A.; Kazantseva, L.; Sachkova, A.

    2016-01-01

    This article deals with a method of obtaining materials in the Ti-Al system. Research was carried out in accordance with the phase diagram of the system state. It was established, that both single-phase and multiphase systems, containing finely dispersed intermetallic compositions of phases Ti3Al, TiAl and TiAl3, are formed. Additionally, it was found that the pure finely dispersed (coherent-scattering region (CSR) up to 100 nm) intermetallic compound TiAl3 is formed at molar ratio of Ti:Al = 1:3. Experimentally proved the possibility of produce the complex composition of alloys and intermetallic compounds and products based on them.

  8. Dynamics of the negative thermal expansion in tellurium based liquid alloys.

    PubMed

    Otjacques, Céline; Raty, Jean-Yves; Coulet, Marie-Vanessa; Johnson, Mark; Schober, Helmut; Bichara, Christophe; Gaspard, Jean-Pierre

    2009-12-11

    Negative thermal expansion (NTE) in tellurium based liquid alloys (GeTe6 and GeTe12) is analyzed through the atomic vibrational properties. Using neutron inelastic scattering, we show that the structural evolution resulting in the NTE is due to a gain of vibrational entropy that cancels out the Peierls distortion. In the NTE temperature range, these competing effects give rise to noticeable changes in the vibrational density of states spectra. Additional first principles molecular dynamics simulations emphasize the role of the temperature dependance of the Ge atomic environment in this mechanism. For comparison, we extended our study to Ge2Sb2Te5 and Ge1Sb2Te4 phase-change materials. PMID:20366211

  9. [Dissertations 25 years after date 44. Behaviour at high temperatures of palladium based dental alloys].

    PubMed

    van der Zel, J M

    2016-02-01

    In the Netherlands in the 1980s palladium based dental alloys were often used in substructures of metal-ceramic restorations. However, after their introduction to the market some unexplained problems came to light: porosity on the metal-ceramic interface, frequent failure of solder joints, margin lift and distortion of bigger constructions. Later, palladium allergies could be added to the list. A 1989 dissertation investigated these problems and underlying causes and came up with answers and solutions. Recent problems like the breakage and chipping of porcelain on zirconia cores shows again that industry is sometimes unaware of adjustment problems at the moment that a new product is introduced to the market. PMID:26878716

  10. Research on Water Based Coating Containing Nano-Silica for Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Huang, Wei; Zheng, Tianliang; Li, Di

    Due to magnesium's active chemical property, a novel environmental protective water based metallic coating was developed, which mainly contains metal flake, nano-silica, silicate and silane. The coating's properties were investigated by neutral salt spray test, micro-hardness testing, adhesion test and electrochemical technique etc. Meanwhile the coating surface and microstructure was observed by scanning electron microscopy (SEM). Furthermore, the effect of nano silica on the coating was also explored. Results showed that an excellent adhesive, heat-resisting, protective coating for AZ91D magnesium alloy could be achieved by this technique. It also indicated that nano silica could greatly improve the properties of coating. In the paper, mechanism of nano silica coating was also discussed.

  11. Evaluation of dispersion strengthened nickel-base alloy heat shields for space shuttle application

    NASA Technical Reports Server (NTRS)

    Johnson, R., Jr.; Killpatrick, D. H.

    1976-01-01

    The results obtained in a program to evaluate dispersion-strengthened nickel-base alloys for use in a metallic radiative thermal protection system operating at surface temperatures to 1477 K for the space shuttle were presented. Vehicle environments having critical effects on the thermal protection system are defined; TD Ni-20Cr characteristics of material used in the current study are compared with previous results; cyclic load, temperature, and pressure effects on sheet material residual strength are investigated; the effects of braze reinforcement in improving the efficiency of spotwelded joints are evaluated; parametric studies of metallic radiative thermal protection systems are reported; and the design, instrumentation, and testing of full scale subsize heat shield panels in two configurations are described. Initial tests of full scale subsize panels included simulated meteoroid impact tests, simulated entry flight aerodynamic heating, programmed differential pressure loads and temperatures simulating mission conditions, and acoustic tests simulating sound levels experienced during boost flight.

  12. Deep ultraviolet distributed Bragg reflectors based on graded composition AlGaN alloys

    SciTech Connect

    Brummer, Gordie; Nothern, Denis; Nikiforov, A. Yu.; Moustakas, T. D.

    2015-06-01

    Distributed Bragg reflectors (DBRs) with peak reflectivity at approximately 280 nm, based on compositionally graded Al{sub x}Ga{sub 1−x}N alloys, were grown on 6H-SiC substrates by plasma-assisted molecular beam epitaxy. DBRs with square, sinusoidal, triangular, and sawtooth composition profiles were designed with the transfer matrix method. The crystal structure of these DBRs was studied with high-resolution x-ray diffraction of the (1{sup ¯}015) reciprocal lattice point. The periodicity of the DBR profiles was confirmed with cross-sectional Z-contrast scanning transmission electron microscopy. The peak reflectance of these DBRs with 15.5 periods varies from 77% to 56% with corresponding full width at half maximum of 17–14 nm. Coupled mode analysis was used to explain the dependence of the reflectivity characteristics on the profile of the graded composition.

  13. Advances in amorphous silicon alloy-based multijunction cells and modules

    SciTech Connect

    Guha, S.; Yang, J.; Banerjee, A.; Glatfelter, T.; Xu, X. )

    1992-12-01

    Multijunction amorphous silicon alloy-based solar cells and modules offer the potential of obtaining high efficiency with long-term stability against light-induced degradation. We have studied the stability of the component cells of the multijunction devices prepared under different deposition conditions. We observe a definite correlation between the microstructure of the intrinsic material and initial and light-degraded performance of the cells. Using suitable deposition conditions and optimum matching of the component cells, we have fabricated double-junction dual-bandgap cells which show stabilized active-area efficiency of 11% after 600 hours of one-sun illumination at 50 [degree]C. Double-junction and triple-junction modules of 900 cm[sup 2] area have been fabricated, and the performance of these panels will be discussed.

  14. Energy-based fatigue model for shape memory alloys including thermomechanical coupling

    NASA Astrophysics Data System (ADS)

    Zhang, Yahui; Zhu, Jihong; Moumni, Ziad; Van Herpen, Alain; Zhang, Weihong

    2016-03-01

    This paper is aimed at developing a low cycle fatigue criterion for pseudoelastic shape memory alloys to take into account thermomechanical coupling. To this end, fatigue tests are carried out at different loading rates under strain control at room temperature using NiTi wires. Temperature distribution on the specimen is measured using a high speed thermal camera. Specimens are tested to failure and fatigue lifetimes of specimens are measured. Test results show that the fatigue lifetime is greatly influenced by the loading rate: as the strain rate increases, the fatigue lifetime decreases. Furthermore, it is shown that the fatigue cracks initiate when the stored energy inside the material reaches a critical value. An energy-based fatigue criterion is thus proposed as a function of the irreversible hysteresis energy of the stabilized cycle and the loading rate. Fatigue life is calculated using the proposed model. The experimental and computational results compare well.

  15. Environmentally-enhanced cavity growth in nickel and nickel-based alloys

    SciTech Connect

    Lu, H.M.; Delph, T.J.; Gao, M.; Wei, R.P.; Dwyer, D.J.

    1996-08-01

    Environmental factors have a strong effect on the elevated-temperature failure behavior of nickel-based alloys. It has been proposed that this effect is due to the reactions of oxygen with carbon in the interior of creep cavities. Such reactions can lead to quite high internal gas pressures, sufficient to result in substantial increases in the cavity growth rates. This hypothesis is investigated by carrying out detailed calculations for a simple system which take into account the coupled effects of oxygen diffusion into the cavity and concurrent cavity growth. The results show that creep cavity growth may or may not be affected by internal, gas-producing reactions, depending upon the nature of the carbon-containing particle, the ratio of the grain boundary oxygen diffusivity to the self-diffusivity of nickel, and upon other factors as well.

  16. Understanding the solidification and microstructure evolution during CSC-MIG welding of Fe–Cr–B-based alloy

    SciTech Connect

    Sorour, A.A. Chromik, R.R. Gauvin, R. Jung, I.-H. Brochu, M.

    2013-12-15

    The present is a study of the solidification and microstructure of Fe–28.2%Cr–3.8%B–1.5%Si–1.5%Mn (wt.%) alloy deposited onto a 1020 plain carbon steel substrate using the controlled short-circuit metal inert gas welding process. The as-solidified alloy was a metal matrix composite with a hypereutectic microstructure. Thermodynamic calculation based on the Scheil–Gulliver model showed that a primary (Cr,Fe){sub 2}B phase formed first during solidification, followed by an eutectic formation of the (Cr,Fe){sub 2}B phase and a body-centered cubic Fe-based solid solution matrix, which contained Cr, Mn and Si. Microstructure analysis confirmed the formation of these phases and showed that the shape of the (Cr,Fe){sub 2}B phase was irregular plate. As the welding heat input increased, the weld dilution increased and thus the volume fraction of the (Cr,Fe){sub 2}B plates decreased while other microstructural characteristics were similar. - Highlights: • We deposit Fe–Cr–B-based alloy onto plain carbon steel using the CSC-MIG process. • We model the solidification behavior using thermodynamic calculation. • As deposited alloy consists of (Cr,Fe){sub 2}B plates embedded in Fe-based matrix. • We study the effect of the welding heat input on the microstructure.

  17. High Temperature Oxidation of Silicon Carbide and Advanced Iron-Based Alloys in Steam-Hydrogen Environments

    SciTech Connect

    Terrani, Kurt A; Keiser, James R; Brady, Michael P; Cheng, Ting; Silva, G W Chinthaka M; Pint, Bruce A; Snead, Lance Lewis

    2012-01-01

    A side by side comparison of the oxidation behavior of zirconium alloys with SiC materials and advanced iron-based alloys is provided. Oxidation tests were conducted in steam and steam-hydrogen environments at 800-1350 C and 0.34-2MPa for durations up to 48 hours. Monolithic SiC specimens as well as SiC/SiC composites were examined during the study where the material recession mechanism appeared to be governed by silica layer volatilization at the surface for CVD SiC. A wide set of austenitic and ferritic steels were also examined where a critical Cr content (>20 wt.%) was shown to be necessary to achieve oxidation resistance at high temperatures. SiC materials and alumina-forming ferritic steels exhibited slowest oxidation kinetics; roughly two orders of magnitude lower than zirconium alloys.

  18. Development and Evaluation of Directionally-Solidified NiAl/(CR,MO)-Based Eutectic Alloys for Airfoil Applications

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Locci, I. E.; Whittenberger, J. D.

    2001-01-01

    The results of recent efforts to develop directionally-solidified alloys based on the Ni-33Al-31Cr-3Mo eutectic composition are discussed. These developmental efforts included studying the effects of macroalloying and growth rates on microstructure formation as well as the elevated temperature compressive and tensile properties of these alloys. These observations revealed that contrary to conventional opinion, the cellular microstructure was stronger and tougher than the planar eutectic microstructure due to a microstructural refinement of the cell size and interlamellar spacing. The high temperature strengths of these alloys are compared with those of commercial superalloys and advanced NiAl single crystals. The implications of this research on airfoil manufacturing and applications are discussed.

  19. Oxidation behavior of nickel-base superalloys and High Strength Low Alloy (HSLA) steels at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Talekar, Anjali S.

    Alloy C-22 (UNS N06022) and High Strength Low Alloy (HSLA) steels are candidate materials for use in outer layer of waste storage packages and as rock bolts in the underground roof supports at Yucca Mountain nuclear waste repository respectively. Oxidation kinetics of three Ni-base Superalloys and two HSLA Steels, Split Set Friction Rock Stabilizers (SS-46) and Swellex Mn-24, have been determined by isothermal high temperature continuous measurement thermogravimetry at temperatures ranging between 600°C to 1100°C in pure oxygen atmosphere for predetermined periods of exposures (48 hours for the Superalloys and 100 hours for HSLA steels). The two other Ni-base Superalloys selected were Alloy-263 (UNS N07263) and Alloy-282. These are similar in their Cr composition to Alloy C-22 and have variations in the contents of other alloying elements namely Co and Mo. The alloys were selected for comparison of their oxidation resistance with C-22 as a baseline material. All three Superalloys are known chromia formers. All the superalloys were evaluated for determining their kinetic parameters and the activation energies for the superalloys were also calculated. The activation energy for the parabolic regime of Alloy-282 is found to be 232 kJ/mol. The slope of the curves on a plot of kp as a function of (1/T) show Alloy-282 to have better oxidation resistance up to 980°C and thereafter the rate constants are similar for all three alloys, but when activation energies over the whole temperature range are calculated, Alloy-263 shows the best average oxidation resistance. Surface characterization by means of microscopy as well as X-ray photoelectron spectroscopy showed the nature of oxides formed. Based on the kinetics and the characterization, proposed mechanisms for oxidation of these alloys at high temperatures are put forth. Temperature modulated thermogravimetry was used for studies on HSLA steels. The imposed sinusoidal temperature modulations on the isothermal temperature

  20. A first-principles study of elastic and diffusion properties of magnesium based alloys

    NASA Astrophysics Data System (ADS)

    Ganeshan, Swetha

    2011-12-01

    In this thesis, the influence of alloying elements on the elastic and diffusion properties of Magnesium (Mg) has been studied based on first-principles density functional theory. The stress-strain method has been used to predict the elastic constants of the Mg based alloys studied herein. This method involves calculating the resultant change in stress due to application of strain. The validity of this method has been successfully tested for both 0K as well as at finite temperatures. The elastic constants predicted in this work have been correlated to ductility, fracture toughness, stiffness, elastic anisotropy and bond directionality, thus providing a better understanding of the influence of alloying elements on the mechanical and physical properties of Mg. Elastic constants, as a function of temperature have been predicted using first-principles quasi-static approximation. In this approach elastic stiffness coefficients calculated with respect to volume (cij( V)) have been correlated to the equilibrium volume as a function of temperature V(T) from phonon calculations to obtain temperature dependence of elastic stiffness coefficients cij(T). To compare our calculated temperature dependent elastic constants with that of experiments an isentropic correction term has been introduced. It is seen that the influence of this isentropic correction term on the elastic constants becomes significant at high temperatures. The quasi-static approximation has been primarily applied to calculate temperature dependent elastic constants of Mg2Ge, Mg2Si, Mg 2Sn and Mg2Pb. In the case of dilute Mg alloys, a 36 atom supercell with 35 atoms of Mg and one atom of the alloying impurity has been used for calculating the corresponding elastic constants. It is seen that there is a direct correspondence between the trends in the elastic constants and the lattice parameters of all the Mg based alloys studied herein. Elements that cause a decrease (increase) in the lattice constants result in