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Sample records for octonary alloys based

  1. SUPERCONDUCTING VANADIUM BASE ALLOY

    DOEpatents

    Cleary, H.J.

    1958-10-21

    A new vanadium-base alloy which possesses remarkable superconducting properties is presented. The alloy consists of approximately one atomic percent of palladium, the balance being vanadium. The alloy is stated to be useful in a cryotron in digital computer circuits.

  2. NICKEL-BASE ALLOY

    DOEpatents

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  3. TUNGSTEN BASE ALLOYS

    DOEpatents

    Schell, D.H.; Sheinberg, H.

    1959-12-15

    A high-density quaternary tungsten-base alloy having high mechanical strength and good machinability composed of about 2 wt.% Ni, 3 wt.% Cu, 5 wt.% Pb, and 90wt.% W is described. This alloy can be formed by the powder metallurgy technique of hot pressing in a graphite die without causing a reaction between charge and the die and without formation of a carbide case on the final compact, thereby enabling re-use of the graphite die. The alloy is formable at hot- pressing temperatures of from about 1200 to about 1350 deg C. In addition, there is little component shrinkage, thereby eliminating the necessity of subsequent extensive surface machining.

  4. High strength forgeable tantalum base alloy

    NASA Technical Reports Server (NTRS)

    Buckman, R. W., Jr.

    1975-01-01

    Increasing tungsten content of tantalum base alloy to 12-15% level will improve high temperature creep properties of existing tantalum base alloys while retaining their excellent fabrication and welding characteristics.

  5. Iron-based amorphous alloys and methods of synthesizing iron-based amorphous alloys

    DOEpatents

    Saw, Cheng Kiong; Bauer, William A.; Choi, Jor-Shan; Day, Dan; Farmer, Joseph C.

    2016-05-03

    A method according to one embodiment includes combining an amorphous iron-based alloy and at least one metal selected from a group consisting of molybdenum, chromium, tungsten, boron, gadolinium, nickel phosphorous, yttrium, and alloys thereof to form a mixture, wherein the at least one metal is present in the mixture from about 5 atomic percent (at %) to about 55 at %; and ball milling the mixture at least until an amorphous alloy of the iron-based alloy and the at least one metal is formed. Several amorphous iron-based metal alloys are also presented, including corrosion-resistant amorphous iron-based metal alloys and radiation-shielding amorphous iron-based metal alloys.

  6. Corrosion of nickel-base alloys

    SciTech Connect

    Scarberry, R.C.

    1985-01-01

    The volume consists of three tutorial lectures and 18 contributed papers. The three tutorial lectures provide state-of-the-art background on the physical metallurgy of nickel-base alloys as it relates to corrosion. Also featured are the mechanisms and applications of these alloys and an insight into the corrosion testing techniques. The three tutorial lecture papers will help acquaint newcomers to this family of alloys with a thorough overview. The contributed papers are categorized into four major topics: general corrosion, stress corrosion cracking, fatigue and localized corrosion. Each topic is key-noted by one invited lecture followed by several contributed papers. The papers in the general corrosion section are wide ranging and cover the aspects of material selection, development of galvanic series in corrosive environments, corrosion resistance characteristics, hydrogen permeation and hydrogen embrittlement of nickel and some nickel-base alloys.

  7. Transient oxidation of multiphase Ni-Cr base alloys

    SciTech Connect

    Baran, G.; Meraner, M.; Farrell, P.

    1988-06-01

    Four commercially available Ni-Cr-based alloys used with porcelain enamels were studied. Major alloying elements were Al, Be, Si, B, Nb, and Mo. All alloys were multiphase. During heat treatments simulating enameling conditions, phase changes occurred in most alloys and were detected using hardness testing, differential thermal analysis (DTA), and microscopy. Oxidation of these alloys at 1000/degrees/C for 10 min produced an oxide layer consisting principally of chromium oxide, but the oxide morphology varied with each alloy depending on the alloy microstructure. Controlling alloy microstructure while keeping the overall composition unchanged may be a means of preventing wrinkled poorly adherent scales from forming.

  8. [Superplastic forming of titanium alloy denture base].

    PubMed

    Okuno, O; Nakano, T; Hamanaka, H; Miura, I; Ito, M; Ai, M; Okada, M

    1989-03-01

    Ti-6Al-4V alloy has both excellent biocompatibility and superior mechanical properties. This Ti-6Al-4V can be deformed greatly and easily at the superplastic temperature of 800 degrees C to 900 degrees C. The superplastic forming of Ti-6Al-4V was made to apply to fabrication of denture base. Almost the same procedure as for dental casting mold was employed in producing the superplastic forming die by the improved phosphate bonded investment. In the pressure vessel of heat resistant alloy, Ti-6Al-4V plate was formed superplastically on the die by argon gas pressure at 850 degrees C. The fit of superplactic forming Ti-6Al-4V denture base was better than that of casting Co-Cr alloy denture bases. The Ti-6Al-4V alloy might react a little with the die. Because micro Vikers hardness of the cross-section did not go up too much near the surfaces. Even just after being formed, the surfaces were much smoother than that of Co-Cr alloy casting. The tensile strength and yield strength of superplastic forming Ti-6Al-4V were higher than those of Co-Cr castings. The elongation was about 10%. These results show that superplastic forming of Ti-6Al-4V would be suitable for a denture base. PMID:2603084

  9. Irradiation creep of vanadium-base alloys

    SciTech Connect

    Tsai, H.; Billone, M.C.; Strain, R.V.; Smith, D.L.; Matsui, H.

    1998-03-01

    A study of irradiation creep in vanadium-base alloys is underway with experiments in the Advanced Test Reactor (ATR) and the High Flux Isotope Reactor (HFIR) in the United States. Test specimens are thin-wall sealed tubes with internal pressure loading. The results from the initial ATR irradiation at low temperature (200--300 C) to a neutron damage level of 4.7 dpa show creep rates ranging from {approx}0 to 1.2 {times} 10{sup {minus}5}/dpa/MPa for a 500-kg heat of V-4Cr-4Ti alloy. These rates were generally lower than reported from a previous experiment in BR-10. Because both the attained neutron damage levels and the creep strains were low in the present study, however, these creep rates should be regarded as only preliminary. Substantially more testing is required before a data base on irradiation creep of vanadium alloys can be developed and used with confidence.

  10. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  11. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  12. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  13. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  14. 21 CFR 872.3710 - Base metal alloy.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Base metal alloy. 872.3710 Section 872.3710 Food... DEVICES DENTAL DEVICES Prosthetic Devices § 872.3710 Base metal alloy. (a) Identification. A base metal alloy is a device composed primarily of base metals, such as nickel, chromium, or cobalt, that...

  15. Welding and brazing of nickel and nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mortland, J. E.; Evans, R. M.; Monroe, R. E.

    1972-01-01

    The joining of four types of nickel-base materials is described: (1) high-nickel, nonheat-treatable alloys, (2) solid-solution-hardening nickel-base alloys, (3) precipitation-hardening nickel-base alloys, and (4) dispersion-hardening nickel-base alloys. The high-nickel and solid-solution-hardening alloys are widely used in chemical containers and piping. These materials have excellent resistance to corrosion and oxidation, and retain useful strength at elevated temperatures. The precipitation-hardening alloys have good properties at elevated temperature. They are important in many aerospace applications. Dispersion-hardening nickel also is used for elevated-temperature service.

  16. Vanadium-base alloys for fusion reactor applications

    SciTech Connect

    Smith, D.L.; Loomis, B.A.; Diercks, D.R.

    1984-10-01

    Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined.

  17. Progress in ODS Alloys: A Synopsis of a 2010 Workshop on Fe- Based ODS Alloys

    SciTech Connect

    Kad, Bimal; Dryepondt, Sebastien N; Jones, Andy R.; Vito, Cedro III; Tatlock, Gordon J; Pint, Bruce A; Tortorelli, Peter F; Rawls, Patricia A.

    2012-01-01

    In Fall 2010, a workshop on the role and future of Fe-based Oxide Dispersion Strengthened (ODS) alloys gathered together ODS alloy suppliers, potential industrial end-users, and technical experts in relevant areas. Presentations and discussions focused on the current state of development of these alloys, their availability from commercial suppliers, past major evaluations of ODS alloy components in fossil and nuclear energy applications, and the technical and economic issues attendant to commercial use of ODS alloys. Significant progress has been achieved in joining ODS alloys, with creep resistant joints successfully made by inertia welding, friction stir welding and plasma-assisted pulse diffusion bonding, and in improving models for the prediction of lifetime components. New powder and alloy fabrication methods to lower cost or improve endproduct properties were also described. The final open discussion centered on challenges and pathways for further development and large-scale use of ODS alloys.

  18. Fabric cutting application of FeAl-based alloys

    SciTech Connect

    Sikka, V.K.; Blue, C.A.; Sklad, S.P.; Deevi, S.C.; Shih, H.R.

    1998-11-01

    Four intermetallic-based alloys were evaluated for cutting blade applications. These alloys included Fe{sub 3}Al-based (FAS-II and FA-129), FeAl-based (PM-60), and Ni{sub 3}Al-based (IC-50). These alloys were of interest because of their much higher work-hardening rates than the conventionally used carbon and stainless steels. The FeAl-based PM-60 alloy was of further interest because of its hardening possibility through retention of vacancies. The vacancy retention treatment is much simpler than the heat treatments used for hardening of steel blades. Blades of four intermetallic alloys and commercially used M2 tool steel blades were evaluated under identical conditions to cut two-ply heavy paper. Comparative results under identical conditions revealed that the FeAl-based alloy PM-60 outperformed the other intermetallic alloys and was equal to or somewhat better than the commercially used M2 tool steel.

  19. Mechanically alloyed Ni-base alloys for heat-resistant applications

    SciTech Connect

    Wilson, R.K.; Fischer, J.J.

    1995-12-31

    INCONEL alloys MA 754 and MA 758 are nickel-base oxide dispersion-strengthened (ODS) alloys made by mechanical alloying (MA). Commercial use of Ma Ni-base alloys to date has been predominantly in aerospace applications of alloy MA 754 as turbine engine vanes. Both alloys are suitable for industrial heat treating components and other heat resistant alloy applications. Field trials and commercial experience in such applications of MA alloys are being gained while high temperature property characterization and new product form development continue. Hot isostatic pressing (HIP) is the standard consolidation method for billets from which large bar and plate are produced for industrial applications of MA. This paper describes production of standard mill shapes from HIP billets, and it presents information on current and potential uses of MA alloys in applications such as: skid rails for use in high temperature walking beam furnaces, heat treating furnace components, components for handling molten glass, and furnace tubes. The paper includes comparison of the properties obtained in alloy MA 754 (20% Cr) and alloy MA 758 (30% Cr).

  20. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  1. Cast Fe-base cylinder/regenerator housing alloy

    NASA Technical Reports Server (NTRS)

    Larson, F.; Kindlimann, L.

    1980-01-01

    The development of an iron-base alloy that can meet the requirements of automotive Stirling engine cylinders and regenerator housings is described. Alloy requirements are as follows: a cast alloy, stress for 5000-hr rupture life of 200 MPa (29 ksi) at 775 C (1427 F), oxidation/corrosion resistance comparable to that of N-155, compatibility with hydrogen, and an alloy cost less than or equal to that of 19-9DL. The preliminary screening and evaluation of ten alloys are described.

  2. Stress corrosion crack tip microstructure in nickel-based alloys

    SciTech Connect

    Shei, S.A.; Yang, W.J.

    1994-04-01

    Stress corrosion cracking behavior of several nickel-base alloys in high temperature caustic environments has been evaluated. The crack tip and fracture surfaces were examined using Auger/ESCA and Analytical Electron Microscopy (AEM) to determine the near crack tip microstructure and microchemistry. Results showed formation of chromium-rich oxides at or near the crack tip and nickel-rich de-alloying layers away from the crack tip. The stress corrosion resistance of different nickel-base alloys in caustic may be explained by the preferential oxidation and dissolution of different alloying elements at the crack tip. Alloy 600 (UNS N06600) shows good general corrosion and intergranular attack resistance in caustic because of its high nickel content. Thermally treated Alloy 690 (UNS N06690) and Alloy 600 provide good stress corrosion cracking resistance because of high chromium contents along grain boundaries. Alloy 625 (UNS N06625) does not show as good stress corrosion cracking resistance as Alloy 690 or Alloy 600 because of its high molybdenum content.

  3. Cast iron-base alloy for cylinder/regenerator housing

    NASA Technical Reports Server (NTRS)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  4. Microstructural Characterization of Co-Based ODS Alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Lin; Qu, Xuanhui; He, Xinbo; Din, Rafi-ud; Liu, Hengsan; Qin, Mingli; Zhu, Hongmin

    2012-11-01

    Co-based ODS alloys, strengthened by nanosized oxide dispersion and γ' precipitates, are potential high-temperature structural materials. The characteristics of the mechanically alloyed powder and the microstructural evolution of the Co-based ODS alloys were investigated. The results revealed that mechanical alloying had induced the formation of supersaturated solid solution in immiscible Co-Al-W-based alloys, originating mainly from extensive grain boundary region, high dislocation density, and ample point defect. Chemical compositions of mechanically alloyed Co-Al-W-based ODS alloys easily deviate from the γ/γ' two-phase region, leading to the existence of Al x Co, Co3W, Co7W6, and W phases in addition to the γ and γ' phases. Nonuniform distribution of alloying elements brings about the differences in morphologies and sizes of γ' precipitates. Microstructural formation process is impelled by spinodal decomposition mode, and spinodal decomposition behavior has been accelerated in the fine-grained alloy because of the presence of short-circuited diffusion paths for atomic movement.

  5. Tantalum modified ferritic iron base alloys

    NASA Technical Reports Server (NTRS)

    Oldrieve, R. E.; Blankenship, C. P. (Inventor)

    1977-01-01

    Strong ferritic alloys of the Fe-CR-Al type containing 0.4% to 2% tantalum were developed. These alloys have improved fabricability without sacrificing high temperature strength and oxidation resistance in the 800 C (1475 F) to 1040 C (1900 F) range.

  6. Surface modification of nickel based alloys for improved oxidation resistance

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.

    2005-02-01

    The present research is aimed at the evaluation of a surface modification treatment to enhance the high temperature stability of nickel-base superalloys. A low Coefficient Thermal Expansion (CTE ~12.5x10-6/°C) alloy based on the composition (in weight %) of Ni-22Mo-12.5Cr was produced by Vacuum Induction Melting and Vacuum Arc Melting and reduced to sheet by conventional thermal-mechanical processing. A surface treatment was devised to enhance the oxidation resistance of the alloys at high temperature. Oxidation tests (in dry and wet air; treated and untreated) were conducted 800°C to evaluate the oxidation resistance of the alloys. The results were compared to the behavior of Haynes 230 (Ni-22Cr) in the treated and untreated conditions. The treatment was not very effective for Haynes 230, as this alloy had similar oxidation behavior in both the treated and untreated conditions. However, the treatment had a significant effect on the behavior of the low CTE alloy. At 800°C, the untreated Ni-12.5Cr alloy was 5 times less oxidation resistant than Haynes 230. However, in the treated condition, the Ni-12.5Cr alloy had comparable oxidation resistance to the Haynes 230 alloy.

  7. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.

    1996-08-01

    Alloys of Cr-Cr{sub 2}Nb with exceptionally high strength at 1200{degrees}C have been developed. However, these compositions suffer from limited ductility and toughness at room temperature. Despite improvements from processing modifications, as-fabricated defects still limit room temperature mechanical behavior. In contrast, an alloy system with only a small mismatch of the coefficients of thermal expansion of the two phases, Cr-Cr{sub 2}Zr, showed good fabricability. However, these alloys are weaker than Cr-Cr{sub 2}Nb compositions at high temperatures and have poor oxidation resistance. Silicide coatings can provide high-temperature oxidation and sulfidation protection of these alloys. Improvements in room temperature mechanical properties of Laves-phase-strengthened alloys will rely on further development based on increasing the ductility of the matrix phase by impurity control and compositional modifications.

  8. Synthesis of aluminum-based scandium-yttrium master alloys

    NASA Astrophysics Data System (ADS)

    Bazhin, V. Yu.; Kosov, Ya. I.; Lobacheva, O. L.; Dzhevaga, N. V.

    2015-07-01

    The preparation technology for an Al-2% Sc-0.5% Y master alloy using aluminum-manganese alloys has been developed and tested. The microstructure of the prepared master alloy is studied and the compositions of intermetallics is determined. The efficient technological parameters of the synthesis are determined. It is shown that varying the compositions of starting reagents and alloying additions and optimizing the process conditions (temperature, mixing, etc.) allow us to forecast the manufacturing and operating characteristics of aluminum-based master alloys. Joint additions of scandium and yttrium oxides to a charge favor a substantial decrease in the grain size of the formed intermetallics; this effect appears to the utmost in the case of microallying with yttrium up to 0.5 wt %.

  9. Permeation characteristics of some iron and nickel based alloys

    SciTech Connect

    Mitchell, D.J.; Edge, E.M.

    1985-06-15

    The permeation characteristics of deuterium in several iron and nickel based alloys were measured by the gas phase breakthrough technique in the temperature range 100 to 500 /sup 0/C with applied pressures ranging from 10 Pa to 100 kPa. The restriction of the gas flux imposed by surface oxides was modeled in order to evaluate the effects of surface oxide retardation of the gas flux on the effective values of the deuterium permeabilities and diffusivities in the alloys. The most permeable alloys were 430 and 431 stainless steels. The next most permeable alloy was Monel K-500, which exceeded the permeability of pure Ni by more than a factor of five at room temperature. The alloys with permeabilities less than pure Ni were, in order of decreasing permeability: the Inconels 625, 718, and 750, the Fe-Ni-Co glass-sealing alloys Kovar and Ceramvar, and the 300-series stainless steels. Deuterium trapping within the alloys appeared to influence the values of bulk diffusivities, which were not correlated with either the permeabilities or the chemical compositions of the alloys.

  10. Nitrogen-atomized, nickel-based, corrosion-resistant alloys

    NASA Astrophysics Data System (ADS)

    Rizzo, Frank J.

    1996-04-01

    Nitrogen gas atomization has been used for many years to produce iron-based powder-metal materials such as stainless and tool steels. However, it is more typical to use argon atomization with nickel-based alloys because it avoids the formation of nitrides that, in some cases, can be detrimental to the mechanical properties of these materials. In this article, two nickel-based materials— alloy 625 and alloy 690—normally used for applications where corrosion resistance is of primary importance were evaluated in their nitrogen-atomized powder metal form. Nitrogen atomization uncovered attributes of these nickel alloys that are not present in their conventionally produced counterparts or in argon-atomized versions of the same compositions.

  11. Exploratory Investigation of Advanced-Temperature Nickel-Base Alloys

    NASA Technical Reports Server (NTRS)

    Freche, John C.; Waters, William J.

    1959-01-01

    An investigation was conducted to provide an advanced-temperature nickel-base alloy with properties suitable for aircraft turbine blades as well as for possible space vehicle applications. An entire series of alloys that do not require vacuum melting techniques and that generally provide good stress-rupture and impact properties was evolved. The basic-alloy composition of 79 percent nickel, 8 percent molybdenum, 6 percent chromium, 6 percent aluminum, and 1 percent zirconium was modified by a series of element additions such as carbon, titanium, and boron, with the nickel content adjusted to account for the additives. Stress-rupture, impact, and swage tests were made with all the alloys. The strongest composition (basic alloy plus 1.5 percent titanium plus 0.125 percent carbon) displayed 384- and 574-hour stress-rupture lives at 1800 F and 15,000 psi in the as-cast and homogenized conditions, respectively. All the alloys investigated demonstrated good impact resistance. Several could not be broken in a low-capacity Izod impact tester and, on this basis, all compared favorably with several high-strength high-temperature alloys. Swaging cracks were encountered with all the alloys. In several cases, however, these cracks were slight and could be detected only by zyglo examination. Some of these compositions may become amenable to hot working on further development. On the basis of the properties indicated, it appears that several of the alloys evolved, particularly the 1.5 percent titanium plus 0.125 percent carbon basic-alloy modification, could be used for advanced- temperature turbine blades, as well as for possible space vehicle applications.

  12. Surface segregations in platinum-based alloy nanoparticles

    NASA Astrophysics Data System (ADS)

    Yamakawa, Shunsuke; Asahi, Ryoji; Koyama, Toshiyuki

    2014-04-01

    A phase-field model that describes the radial distributions of the ordered-disordered phase and surface segregation in a single-alloy nanoparticle is introduced to clarify the overall behavior of surface segregation of various Pt-based alloy nanoparticles. One of the obstacles to apply a platinum-transition metal alloy as a cathode electro-catalyst of a polymer electrolyte fuel cell is the need to ensure the retention of the designed surface composition in an alloy nanoparticle against the alloy combinations, a particle size, and heat treatment. From the results of calculations for CrPt, FePt, CoPt, NiPt, CuPt, PdPt, IrPt, and AuPt binary nanoparticles with diameters below 10 nm at 973.15 K, the compositional variation within a single particle was found to depend on the balance between the atomic interaction within particles and the surface free energy. In addition, the obtained specific steady-state composition of the surface varied significantly with alloy combination and particle diameter. Based on the general tendencies of a binary system to exhibit segregation, attempts to control the amount of platinum segregation on the surface using a ternary-alloy system were examined.

  13. Permeability of hydrogen isotopes through nickel-based alloys

    SciTech Connect

    Edge, E.M.; Mitchell, D.J.

    1983-04-01

    Permeabilities and diffusivities of deuterium in several nickel-based alloys were measured in this investigation. Measurements were made by the gas-phase breakthrough technique in the temperature range 200 to 450/sup 0/C with applied pressures ranging from 1 to 100 kPa. The results were extrapolated to predict the permeabilities (K) of the alloys at room temperature. The alloy with the smallest deuterium permeability is Carpenter 49, for which K = 4.3 x 10/sup -18/ mol s/sup -1/ m/sup -1/ Pa/sup -//sup 1/2/ at 22/sup 0/C. The permeability of deuterium in Kovar or Ceramvar is about 80% greater than that for Carpenter 49. Premeabilities of Inconel 625, Inconel 718, Inconel 750 and Monel K-500 are all equal to about 5 x 10/sup -17/ mol m/sup -1/ s/sup -1/ Pa/sup -//sup 1/2/ at 22/sup 0/C. The validity (from a statistical standpoint) of the extrapolation of the permeabilities to room temperature is considered in detail. Published permeabilities of stainless steels and nickel-iron alloys are also reviewed. The greatest differences in permeabilities among the nickel-based alloys appear to be associated with the tendency for some alloys to form protective oxide layers. Permeabilities of deuterium through laminates containing copper are smaller than for any of the iron-nickel alloys.

  14. Microstructures and oxidation behavior of some Molybdenum based alloys

    SciTech Connect

    Ray, Pratik Kumar

    2011-01-01

    The advent of Ni based superalloys revolutionized the high temperature alloy industry. These materials are capable of operating in extremely harsh environments, comprising of temperatures around 1050 C, under oxidative conditions. Demands for increased fuel efficiency, however, has highlighted the need for materials that can be used under oxidative conditions at temperatures in excess of 1200 C. The Ni based superalloys are restricted to lower temperatures due to the presence of a number of low melting phases that melt in the 1250 - 1450 C, resulting in softening of the alloys above 1000 C. Therefore, recent research directions have been skewed towards exploring and developing newer alloy systems. This thesis comprises a part of such an effort. Techniques for rapid thermodynamic assessments were developed and applied to two different systems - Mo-Si alloys with transition metal substitutions (and this forms the first part of the thesis) and Ni-Al alloys with added components for providing high temperature strength and ductility. A hierarchical approach towards alloy design indicated the Mo-Ni-Al system as a prospective candidate for high temperature applications. Investigations on microstructures and oxidation behavior, under both isothermal and cyclic conditions, of these alloys constitute the second part of this thesis. It was seen that refractory metal systems show a marked microstructure dependence of oxidation.

  15. Cladding burst behavior of Fe-based alloys under LOCA

    SciTech Connect

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. The most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.

  16. Cladding burst behavior of Fe-based alloys under LOCA

    DOE PAGESBeta

    Terrani, Kurt A.; Dryepondt, Sebastien N.; Pint, Bruce A.; Massey, Caleb P.

    2015-12-17

    Burst behavior of austenitic and ferritic Fe-based alloy tubes has been examined under a simulated large break loss of coolant accident. Specifically, type 304 stainless steel (304SS) and oxidation resistant FeCrAl tubes were studied alongside Zircaloy-2 and Zircaloy-4 that are considered reference fuel cladding materials. Following the burst test, characterization of the cladding materials was carried out to gain insights regarding the integral burst behavior. Given the widespread availability of a comprehensive set of thermo-mechanical data at elevated temperatures for 304SS, a modeling framework was implemented to simulate the various processes that affect burst behavior in this Fe-based alloy. Themore » most important conclusion is that cladding ballooning due to creep is negligible for Fe-based alloys. Thus, unlike Zr-based alloys, cladding cross-sectional area remains largely unchanged up to the point of burst. Furthermore, for a given rod internal pressure, the temperature onset of burst in Fe-based alloys appears to be simply a function of the alloy's ultimate tensile strength, particularly at high rod internal pressures.« less

  17. METHOD FOR ANNEALING AND ROLLING ZIRCONIUM-BASE ALLOYS

    DOEpatents

    Picklesimer, M.L.

    1959-07-14

    A fabrication procedure is presented for alpha-stabilized zirconium-base alloys, and in particular Zircaloy-2. The alloy is initially worked at a temperature outside the alpha-plus-beta range (810 to 970 deg ), held at a temperature above 970 deg C for 30 minutes and cooled rapidly. The alloy is then cold-worked to reduce the size at least 20% and annealed at a temperature from 700 to 810 deg C. This procedure serves both to prevent the formation of stringers and to provide a randomly oriented crystal structure.

  18. Fe-based long range ordered alloys

    DOEpatents

    Liu, C.T.

    Malleable long range ordered alloys with high critical ordering temperatures exist in the V(Co,Fe)/sub 3/ and V(Co,Fe,Ni)/sub 3/ system. The composition comprising by weight 22 to 23% V, 35 to 50% Fe, 0 to 22% Co and 19 to 40% Ni with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys having compositions comprising by weight 22 to 23% V, 35 to 45% Fe, 0 to 10% Co, 25 to 35% Ni; 22 to 23% V, 28 to 33% Ni and the remainder Fe; and 22 to 23% V, 19 to 22% Co and the remainder Fe. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure.

  19. Fe-based long range ordered alloys

    DOEpatents

    Liu, Chain T; Inouye, Henry; Schaffhauser, Anthony C.

    1980-01-01

    Malleable long range ordered alloys having high critical ordering temperatures exist in the V(Co,Fe).sub.3 and V(Co,Fe,Ni).sub.3 system having the composition comprising by weight 22-23% V, 35-50% Fe, 0-22% Co and 19-40% Ni with an electron density no greater than 8.00. Excellent high temperature properties occur in alloys having compositions comprising by weight 22-23% V, 35-45% Fe, 0-10% Co, 25-35% Ni; 22-23% V, 28-33% Ni and the remainder Fe; and 22-23% V, 19-22% Ni, 19-22% Co and the remainder Fe. The alloys are fabricable by casting, deforming and annealing for sufficient time to provide ordered structure.

  20. Directionally solidified iron-base eutectic alloys

    NASA Technical Reports Server (NTRS)

    Tewari, S. N.

    1976-01-01

    Pseudobinary eutectic alloys with nominal compositions of Fe-25Ta-22Ni-10Cr and Fe-15.5Nb-14.5Ni-6.0Cr were directionally solidified at 0.5 centimeter per hour. Their microstructure consisted of the fcc, iron solid-solution, matrix phase reinforced by about 41-volume-percent, hcp, faceted Fe2Ta fibers and 41-volume-percent, hcp, Fe2Nb lamellae for the tantalum- and niobium-containing alloys, respectively. The microstructural stability under thermal cycling and the temperature dependence of tensile properties were investigated. These alloys showed low elevated-temperature strength and were not considered suitable for application in aircraft-gas-turbine blades although they may have applicability as vane materials.

  1. Amorphous phase formation in mechanically alloyed iron-based systems

    NASA Astrophysics Data System (ADS)

    Sharma, Satyajeet

    Bulk metallic glasses have interesting combination of physical, chemical, mechanical, and magnetic properties which make them attractive for a variety of applications. Consequently there has been a lot of interest in understanding the structure and properties of these materials. More varied applications can be sought if one understands the reasons for glass formation and the methods to control them. The glass-forming ability (GFA) of alloys can be substantially increased by a proper selection of alloying elements and the chemical composition of the alloy. High GFA will enable in obtaining large section thickness of amorphous alloys. Ability to produce glassy alloys in larger section thicknesses enables exploitation of these advanced materials for a variety of different applications. The technique of mechanical alloying (MA) is a powerful non-equilibrium processing technique and is known to produce glassy (or amorphous) alloys in several alloy systems. Metallic amorphous alloys have been produced by MA starting from either blended elemental metal powders or pre-alloyed powders. Subsequently, these amorphous alloy powders could be consolidated to full density in the temperature range between the glass transition and crystallization temperatures, where the amorphous phase has a very low viscosity. This Dissertation focuses on identifying the various Fe-based multicomponent alloy systems that can be amorphized using the MA technique, studying the GFA of alloys with emphasis on improving it, and also on analyzing the effect of extended milling time on the constitution of the amorphous alloy powder produced at earlier times. The Dissertation contains seven chapters, where the lead chapter deals with the background, history and introduction to bulk metallic glasses. The following four chapters are the published/to be published work, where the criterion for predicting glass formation, effect of Niobium addition on glass-forming ability (GFA), lattice contraction on

  2. The metallography of a nickel base casting alloy.

    PubMed

    Lewis, A J

    1975-10-01

    Three groups of tensile test pieces were produced using a nickel base partial denture casting alloy and employing induction fusion in each case. The first group was produced fro new metal, the second from metal which had been recast four times, and the third from new overheated metal. Samples of alloy were cut from each group, and together with a piece from an original ingot, were mounted, polished, etched, and examined under a metallurgical microscope. PMID:1108851

  3. Fabrication of tungsten wire reinforced nickel-base alloy composites

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Toth, I. J.

    1974-01-01

    Fabrication methods for tungsten fiber reinforced nickel-base superalloy composites were investigated. Three matrix alloys in pre-alloyed powder or rolled sheet form were evaluated in terms of fabricability into composite monotape and multi-ply forms. The utility of monotapes for fabricating more complex shapes was demonstrated. Preliminary 1093C (2000F) stress rupture tests indicated that efficient utilization of fiber strength was achieved in composites fabricated by diffusion bonding processes. The fabrication of thermal fatigue specimens is also described.

  4. Salt Fog Testing Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, Raul B.; Aprigliano, Louis F.; Day, S. Daniel; Farmer, Joseph C.

    2007-07-01

    Iron-based amorphous alloys are hard and highly corrosion resistant, which make them desirable for salt water and other applications. These alloys can be produced as powder and can be deposited as coatings on any surface that needs to be protected from the environment. It was of interest to examine the behavior of these amorphous alloys in the standard salt-fog testing ASTM B 117. Three different amorphous coating compositions were deposited on 316L SS coupons and exposed for many cycles of the salt fog test. Other common engineering alloys such as 1018 carbon steel, 316L SS and Hastelloy C-22 were also tested together with the amorphous coatings. Results show that amorphous coatings are resistant to rusting in salt fog. Partial devitrification may be responsible for isolated rust spots in one of the coatings. (authors)

  5. Metallurgical characterization of experimental Ag-based soldering alloys

    PubMed Central

    Ntasi, Argyro; Al Jabbari, Youssef S.; Silikas, Nick; Al Taweel, Sara M.; Zinelis, Spiros

    2014-01-01

    Aim To characterize microstructure, hardness and thermal properties of experimental Ag-based soldering alloys for dental applications. Materials and methods Ag12Ga (AgGa) and Ag10Ga5Sn (AgGaSn) were fabricated by induction melting. Six samples were prepared for each alloy and microstructure, hardness and their melting range were determined by, scanning electron microscopy, energy dispersive X-ray (EDX) microanalysis, X-ray diffraction (XRD), Vickers hardness testing and differential scanning calorimetry (DSC). Results Both alloys demonstrated a gross dendritic microstructure while according to XRD results both materials consisted predominately of a Ag-rich face centered cubic phase The hardness of AgGa (61 ± 2) was statistically lower than that of AgGaSn (84 ± 2) while the alloys tested showed similar melting range of 627–762 °C for AgGa and 631–756 °C for AgGaSn. Conclusion The experimental alloys tested demonstrated similar microstructures and melting ranges. Ga and Sn might be used as alternative to Cu and Zn to modify the selected properties of Ag based soldering alloys. PMID:25382945

  6. Iron and iron-based alloys for temporary cardiovascular applications.

    PubMed

    Francis, A; Yang, Y; Virtanen, S; Boccaccini, A R

    2015-03-01

    In the last decade, biodegradable metals have emerged as a topic of interest for particular biomedical applications which require high strength to bulk ratio, including for cardiovascular stents. The advantages of biodegradable materials are related to the reduction of long term risks associated with the presence of permanent metal implants, e.g. chronic inflammation and in-stent restenosis. From a structural point of view, the analysis of the literature reveals that iron-based alloys used as temporary biodegradable stents have several advantages over Mg-based alloys in terms of ductility and strength. Efforts on the modification and tunability of iron-based alloys design and compositions have been mainly focused on controlling the degradation rate while retaining the mechanical integrity within a reasonable period. The early pre-clinical results of many iron-based alloys seem promising for future implants developments. This review discusses the available literature focusing mainly on: (i) Fe and Fe-based alloys design and fabrication techniques; (ii) in vitro and in vivo performance; (iii) cytotoxicity and cell viability tests. PMID:25716025

  7. The resistance of selected high strength alloys to embrittlement by a hydrogen environment. [iron and cobalt base alloys

    NASA Technical Reports Server (NTRS)

    Benson, R. B., Jr.

    1974-01-01

    Selected high strength iron base and cobalt base alloys were resistant to degradation of mechanical properties in a one atmosphere hydrogen environment at ambient temperature. These alloys were strengthened initially by cold working which produced strain induced martensite and fcc mechanical twins in an fcc matrix. Heat treatment of the cobalt base alloy after cold working produced carbide precipitates with retention of an hcp epsilon phase which increased the yield strength level. High strength alloys can be produced which have some resistance to degradation of mechanical properties by a hydrogen environment under certain conditions.

  8. Durable pd-based alloy and hydrogen generation membrane thereof

    DOEpatents

    Benn, Raymond C.; Opalka, Susanne M.; Vanderspurt, Thomas Henry

    2010-02-02

    A durable Pd-based alloy is used for a H.sub.2-selective membrane in a hydrogen generator, as in the fuel processor of a fuel cell plant. The Pd-based alloy includes Cu as a binary element, and further includes "X", where "X" comprises at least one metal from group "M" that is BCC and acts to stabilize the .beta. BCC phase for stability during operating temperatures. The metal from group "M" is selected from the group consisting of Fe, Cr, Nb, Ta, V, Mo, and W, with Nb and Ta being most preferred. "X" may further comprise at least one metal from a group "N" that is non-BCC, preferably FCC, that enhances other properties of the membrane, such as ductility. The metal from group "N" is selected from the group consisting of Ag, Au, Re, Ru, Rh, Y, Ce, Ni, Ir, Pt, Co, La and In. The at. % of Pd in the binary Pd--Cu alloy ranges from about 35 at. % to about 55 at. %, and the at. % of "X" in the higher order alloy, based on said binary alloy, is in the range of about 1 at. % to about 15 at. %. The metals are selected according to a novel process.

  9. The effect of aluminium on the metallography of a nickel base removable partial denture casting alloy.

    PubMed

    Lewis, A J

    1978-12-01

    Three special nickel-chromium alloys were prepared in which the aluminum levels were adjusted both above and below that of a commercial nickel base dental casting alloy. Tensile and metallographic evaluation of representative samples of the alloys were made and the changes in the properties of the alloys are reported. PMID:285671

  10. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  11. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.; Easton, D.S.; Heatherly, L.

    1996-06-01

    The objective of this work is to develop a new generation of structural materials based on intermetallic alloys for use at high temperatures in advanced fossil energy conversion systems. Target applications of such ultrahigh strength alloys include hot components (for example, air heat exchangers) in advanced energy conversion systems and heat engines. However, these materials may also find use as wear-resistant parts in coal handling systems (for example, nozzles), drill bits for oil/gas wells, and valve guides in diesel engines. One potential class of such alloys is that based on Cr-Cr{sub 2}Nb alloys. The intermetallic phase, Cr{sub 2}Nb, with a complex cubic structure (C-15) has been selected for initial development because of its high melting point (1770{degrees}C), relatively low material density (7.7 g/cm{sup 2}), and excellent high-temperature strength (at 1000 to 1250{degrees}C). This intermetallic phase, like many other Laves phases, has a wide range of compositional homogeneity suggesting the possibility of improving its mechanical and metallurgical properties by alloying additions.

  12. Physical and welding metallurgy of Gd-enriched austenitic alloys for spent nuclear fuel applications. Part II, nickel base alloys.

    SciTech Connect

    Mizia, Ronald E.; Michael, Joseph Richard; Williams, David Brian; Dupont, John Neuman; Robino, Charles Victor

    2004-06-01

    The physical and welding a metallurgy of gadolinium- (Gd-) enriched Ni-based alloys has been examined using a combination of differential thermal analysis, hot ductility testing. Varestraint testing, and various microstructural characterization techniques. Three different matrix compositions were chosen that were similar to commercial Ni-Cr-Mo base alloys (UNS N06455, N06022, and N06059). A ternary Ni-Cr-Gd alloy was also examined. The Gd level of each alloy was {approx}2 wt-%. All the alloys initiated solidification by formation of primary austenite and terminated solidification by a Liquid {gamma} + Ni{sub 5}Gd eutectic-type reaction at {approx}1270 C. The solidification temperature ranges of the alloys varied from {approx}100 to 130 C (depending on alloy composition). This is a substantial reduction compared to the solidification temperature range to Gd-enriched stainless steels (360 to 400 C) that terminate solidification by a peritectic reaction at {approx}1060 C. The higher-temperature eutectic reaction that occurs in the Ni-based alloys is accompanied by significant improvements in hot ductility and solidification cracking resistance. The results of this research demonstrate that Gd-enriched Ni-based alloys are excellent candidate materials for nuclear criticality control in spent nuclear fuel storage applications that require production and fabrication of large amounts of material through conventional ingot metallurgy and fusion welding techniques.

  13. Preparation of a novel Ni/Co-based alloy gradient coating on surface of the crystallizer copper alloy by laser

    NASA Astrophysics Data System (ADS)

    Chen, Suiyuan; Liang, Jing; Liu, Changsheng; Sun, Kai; Mazumder, Jyoti

    2011-12-01

    A high wear-resistant gradient coating made of Ni/Co-based alloys on the surface of a Cu alloy substrate was synthesized using a YAG laser induced in situ reaction method. The coating consists of three layers: the first is a Ni-based alloy layer, the second and third are Co-based alloy layers. The microhardness increases gradually from 98 HV in the Cu alloy substrate to the highest level of 876 HV in the third layer. The main phase of the Co-based alloy layer is CoCr2(Ni,O)4, coexisting with the Fe13Mo2B5, Cr(Co(Mo, and FeCr0.29Ni0.16C0.06 phases. Wear tests indicate that the gradient coating has good bond strength and wear properties with a wear coefficient of 0.31 (0.50 for the Cu alloy substrate). Also, the wear loss of the coating is only 0.01 g after it has been abraded for 60 min, which is only one fifth of that of the Cu alloy of the crystallizer. Wear tests of the gradient coating reveal good adhesive friction and wear properties when sliding against steel under dry conditions. This novel technique may have good application to make an advanced coating on the surface of the Cu alloy crystallizer in a continuous casting process.

  14. Wear response of a Zn-base alloy in the presence of SiC particle reinforcement: A comparative study with a copper-base alloy

    SciTech Connect

    Prasad, B.K.; Das, S.; Modi, O.P.; Jha, A.K.; Dasgupta, R.; Yegneswaran, A.H.

    1999-12-01

    An attempt has been made in this study to examine the effects produced by the reinforcement of (10 wt%) SiC particles on the sliding wear behavior of a Zn-base alloy. The matrix alloy was also subjected to identical test conditions to assess the influence of the SiC dispersoid phase. The wear characteristics of the (Zn-base alloy) composite and the matrix alloy were also compared with those of a Cu-base alloy (i.e., an aluminum bronze) in order to understand the scope of exploiting the Zn-base alloy matrix/composite as a substitute material for the latter (Cu-base) alloy. It has been observed that low frictional heat generated at the lower sliding speed (0.42 m/s) enabled the Zn-base (matrix) alloy to perform better than the composite material, while the Cu-base alloy showed intermediate wear resistance. On the contrary, the trend changed at a higher sliding speed (4.62 m/s) when high frictional heating caused the wear behavior of the Cu-base alloy to be superior to that of the Zn-base (matrix) alloy. The composite in this case performed better than the matrix alloy. The wear behavior of the specimens has been explained in terms of factors like microcracking tendency and thermal stability introduced by the SiC dispersoid phase and lubricating, load bearing, and low melting characteristics of microconstituents like {alpha} and {eta} in the (Zn-base) alloy system and the thermal stability of the Cu-base alloy. It seems that the predominance of one set of parameters over the other actually controls the overall performance of a material. Once again, it is the test conditions that ultimately allow a particular set of factors to govern the other and influence the response of the specimens accordingly. The observed wear behavior of the samples has been substantiated further with their wear surface characteristics.

  15. The effect of selected alloying element additions on properties of Mg-based alloy as bioimplants: A literature review

    NASA Astrophysics Data System (ADS)

    Zhang, Li-Nan; Hou, Zeng-Tao; Ye, Xin; Xu, Zhao-Bin; Bai, Xue-Ling; Shang, Peng

    2013-09-01

    This review investigates the current application limitations of Mg and Mg alloys. The key issues hindering the application of biodegradable Mg alloys as implants are their fast degradation rate and biological consideration. We have discussed the effect of some selected alloying element additions on the properties of the Mg-based alloy, especially the nutrient elements in human (Zn, Mn, Ca, Sr). Different grain sizes, phase constituents and distributions consequently influence the mechanical properties of the Mg alloys. Solution strengthening and precipitation strengthening are enhanced by the addition of alloying elements, generally improving the mechanical properties. Besides, the hot working process can also improve the mechanical properties. Combination of different processing steps is suggested to be adopted in the fabrication of Mg-based alloys. Corrosion properties of these Mg-based alloys have been measured in vitro and in vivo. The degradation mechanism is also discussed in terms of corrosion types, rates, byproducts and response of the surrounding tissues. Moreover, the clinical response and requirements of degradable implants are presented, especially for the nutrient elements (Ca, Mn, Zn, Sr). This review provides information related to different Mg alloying elements and presents the promising candidates for an ideal implant.

  16. Bulk amorphous steels based on Fe alloys

    DOEpatents

    Lu, ZhaoPing; Liu, Chain T.

    2006-05-30

    A bulk amorphous alloy has the approximate composition: Fe.sub.(100-a-b-c-d-e)Y.sub.aMn.sub.bT.sub.cM.sub.dX.sub.e wherein: T includes at least one of the group consisting of: Ni, Cu, Cr and Co; M includes at least one of the group consisting of W, Mo, Nb, Ta, Al and Ti; X includes at least one of the group consisting of Co, Ni and Cr; a is an atomic percentage, and a<5; b is an atomic percentage, and b.ltoreq.25; c is an atomic percentage, and c.ltoreq.25; d is an atomic percentage, and d.ltoreq.25; and e is an atomic percentage, and 5.ltoreq.e.ltoreq.30.

  17. Hot corrosion of S-57, 1 cobalt-base alloy

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.

    1977-01-01

    A cobalt base alloy, S-57, was hot corrosion tested in Mach 0.3 burner rig combustion gases at maximum alloy temperatures of 900 and 1000 C. Various salt concentrations were injected into the burner: 0.5, 2, 5, and 10 ppm synthetic sea salt and 4 ppm sodium sulfate (Na2SO4). S-57 underwent accelerated corrosion only under the most severe test conditions, for example, 4 ppm Na2SO4 at 900 C. The process of the accelerated corrosion was primarily sulfidation.

  18. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, J.E.

    1998-11-03

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0--20Fe, 10--30Cr, 2--12Mo, 6 max. Nb, 0.05--3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01--0.08C, less than 0.2N, 0.1 max. 0, bal. Ni. 3 figs.

  19. Advanced nickel base alloys for high strength, corrosion applications

    DOEpatents

    Flinn, John E.

    1998-01-01

    Improved nickel-base alloys of enhanced strength and corrosion resistance, produced by atomization of an alloy melt under an inert gas atmosphere and of composition 0-20Fe, 10-30Cr, 2-12Mo, 6 max. Nb, 0.05-3 V, 0.08 max. Mn, 0.5 max. Si, less than 0.01 each of Al and Ti, less than 0.05 each of P and S, 0.01-0.08C, less than 0.2N, 0.1 max. 0, bal. Ni.

  20. Nickel base alloy. [for gas turbine engine stator vanes

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J. (Inventor)

    1977-01-01

    A nickel base superalloy for use at temperatures of 2000 F (1095 C) to 2200 F (1205 C) was developed for use as stator vane material in advanced gas turbine engines. The alloy has a nominal composition in weight percent of 16 tungsten, 7 aluminum, 1 molybdenum, 2 columbium, 0.3 zirconium, 0.2 carbon and the balance nickel.

  1. Improved Mg-based alloys for hydrogen storage

    SciTech Connect

    Sapru, K.; Ming, L.; Stetson, N.T.; Evans, J.

    1998-08-01

    The overall objective of this on-going work is to develop low temperature alloys capable of reversibly storing at least 3 wt.% hydrogen, allowing greater than for 2 wt.% at the system level which is required by most applications. Surface modification of Mg can be used to improve its H-sorption kinetics. The authors show here that the same Mg-transition metal-based multi-component alloy when prepared by melt-spinning results in a more homogeneous materials with a higher plateau pressure as compared to preparing the material by mechanical grinding. They have also shown that mechanically alloyed Mg{sub 50}Al{sub 45}Zn{sub 5} results in a sample having a higher plateau pressure.

  2. Enhanced Corrosion Resistance of Iron-Based Amorphous Alloys

    SciTech Connect

    Rebak, R B; Day, S D; Lian, T; Aprigliano, L F; Hailey, P D; Farmer, J C

    2007-02-18

    Iron-based amorphous alloys possess enhanced hardness and are highly resistant to corrosion, which make them desirable for wear applications in corrosive environments. It was of interest to examine the behavior of amorphous alloys during anodic polarization in concentrated salt solutions and in the salt-fog testing. Results from the testing of one amorphous material (SAM2X5) both in ribbon form and as an applied coating are reported here. Cyclic polarization tests were performed on SAM2X5 ribbon as well as on other nuclear engineering materials. SAM2X5 showed the highest resistance to localized corrosion in 5 M CaCl{sub 2} solution at 105 C. Salt fog tests of 316L SS and Alloy 22 coupons coated with amorphous SAM2X5 powder showed resistance to rusting. Partial devitrification may be responsible for isolated pinpoint rust spots in some coatings.

  3. Phonon Dispersion in Equiatomic Li-Based Binary Alloys

    NASA Astrophysics Data System (ADS)

    Aditya, Vora M.

    2008-02-01

    The computations of the phonon dispersion curves (PDC) of four equiatomic Li-based binary alloys, namely Li0.5Na0.5, Li0.5K0.5, Li0.5Rb0.5 and Li0.5Cs0.5, to second order in the local model potential is discussed in terms of the real-space sum of Born von Karman central force constants. Instead of the concentration average of the force constants of metallic Li, Na, K, Rb and Cs, the pseudo-alloy atom (PAA) is adopted to compute directly the force constants of four equiatomic Li-based binary alloys. The exchange and correlation functions due to Hartree (H) and Ichimaru-Utsumi (IU) are used to investigate the influence of screening effects. The phonon frequencies of four equiatomic Li-based binary alloys in the longitudinal branch are more sensitive to the exchange and correlation effects in comparison with the transverse branches. However, the frequencies in the longitudinal branch are suppressed due to IU-screening function than the frequencies due to static H-screening function.

  4. Octonary resistance states in La0.7Sr0.3MnO3/BaTiO3/La0.7Sr0.3MnO3 multiferroic tunnel junctions

    DOE PAGESBeta

    Yue -Wei Yin; Tao, Jing; Huang, Wei -Chuan; Liu, Yu -Kuai; Yang, Sheng -Wei; Dong, Si -Ning; Zhu, Yi -Mei; Li, Qi; Li, Xiao -Guang

    2015-10-06

    General drawbacks of current electronic/spintronic devices are high power consumption and low density storage. A multiferroic tunnel junction (MFTJ), employing a ferroelectric barrier layer sandwiched between two ferromagnetic layers, presents four resistance states in a single device and therefore provides an alternative way to achieve high density memories. Here, an MFTJ device with eight nonvolatile resistance states by further integrating the design of noncollinear magnetization alignments between the ferromagnetic layers is demonstrated. Through the angle-resolved tunneling magnetoresistance investigations on La0.7Sr0.3MnO3/BaTiO3/La0.7Sr0.3MnO3 junctions, it is found that, besides collinear parallel/antiparallel magnetic configurations, the MFTJ shows at least two other stable noncollinear (45°more » and 90°) magnetic configurations. As a result, combining the tunneling electroresistance effect caused by the ferroelectricity reversal of the BaTiO3 barrier, an octonary memory device is obtained, representing potential applications in high density nonvolatile storage in the future.« less

  5. Design principle of actuators based on ferromagnetic shape memory alloy

    NASA Astrophysics Data System (ADS)

    Liang, Yuanchang

    2002-09-01

    Recently, attention has been paid to shape memory alloys with ferromagnetic properties, called ferromagnetic shape memory alloys (FSMAs). This is because the alloys show large and recoverable deformation, i.e. superelasticity and shape memory effect, due to the martensitic transformation. Moreover, the transformation is possibly controlled by an applied magnetic field and the response can be fast. Therefore, FSMAs have been considered as a strong candidate for the fast responsive actuator material. In the present study, NiMnGa and Fe-Pd FSMAs are mainly used. NiMnGa alloys exhibit good shape memory effect with ferromagnetic properties. However, both experimental and analytical results show the magnetic field effect (up to 8 x 105A/m) on the phase transformation of NiMnGa is very small. No martensite structure change can be detected by applying a magnetic field, while the force induced by magnetic field gradient can easily be obtained on the alloys. This force easily induces the martensitic transformation (i.e. decrease of Young's modulus) which leads to large deformation. This process is called "hybrid mechanism" in the present study. The main disadvantage NiMnGa is its brittleness, hence, it is not suitable to be used as an actuator material. On the other hand, shape memory effect and superelasticity of polycrystalline Fe-Pd alloys have been confirmed. The martensite plate has been found consisting of very fine structures. The Young's modulus of the Fe-Pd alloys depends on temperature and has a rapid decline around the transformation temperature. Furthermore, a three dimensional (stress-temperature-magnetic field) phase diagram is constructed to clarify the possible driving mechanisms. Although the results of the present study show that the direct magnetic field effect on the phase transformation and martensite variant change is also very small, the "hybrid mechanism" is still very significant due to the large magnetization of the alloys. A model of stress

  6. Electrochemical hydrogen storage alloys and batteries fabricated from Mg containing base alloys

    DOEpatents

    Ovshinsky, Stanford R.; Fetcenko, Michael A.

    1996-01-01

    An electrochemical hydrogen storage material comprising: (Base Alloy).sub.a M.sub.b where, Base Alloy is an alloy of Mg and Ni in a ratio of from about 1:2 to about 2:1, preferably 1:1; M represents at least one modifier element chosen from the group consisting of Co, Mn, Al, Fe, Cu, Mo, W, Cr, V, Ti, Zr, Sn, Th, Si, Zn, Li, Cd, Na, Pb, La, Mm, and Ca; b is greater than 0.5, preferably 2.5, atomic percent and less than 30 atomic percent; and a+b=100 atomic percent. Preferably, the at least one modifier is chosen from the group consisting of Co, Mn, Al, Fe, and Cu and the total mass of the at least one modifier element is less than 25 atomic percent of the final composition. Most preferably, the total mass of said at least one modifier element is less than 20 atomic percent of the final composition.

  7. Zirconium-based alloys, nuclear fuel rods and nuclear reactors including such alloys, and related methods

    DOEpatents

    Mariani, Robert Dominick

    2014-09-09

    Zirconium-based metal alloy compositions comprise zirconium, a first additive in which the permeability of hydrogen decreases with increasing temperatures at least over a temperature range extending from 350.degree. C. to 750.degree. C., and a second additive having a solubility in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. At least one of a solubility of the first additive in the second additive over the temperature range extending from 350.degree. C. to 750.degree. C. and a solubility of the second additive in the first additive over the temperature range extending from 350.degree. C. to 750.degree. C. is higher than the solubility of the second additive in zirconium over the temperature range extending from 350.degree. C. to 750.degree. C. Nuclear fuel rods include a cladding material comprising such metal alloy compositions, and nuclear reactors include such fuel rods. Methods are used to fabricate such zirconium-based metal alloy compositions.

  8. Analysis of thermoelectric properties of high-temperature complex alloys of nickel-base, iron-base and cobalt-base groups

    NASA Technical Reports Server (NTRS)

    Holanda, R.

    1984-01-01

    The thermoelectric properties alloys of the nickel-base, iron-base, and cobalt-base groups containing from 1% to 25% 106 chromium were compared and correlated with the following material characteristics: atomic percent of the principle alloy constituent; ratio of concentration of two constituents; alloy physical property (electrical resistivity); alloy phase structure (percent precipitate or percent hardener content); alloy electronic structure (electron concentration). For solid-solution-type alloys the most consistent correlation was obtained with electron concentration, for precipitation-hardenable alloys of the nickel-base superalloy group, the thermoelectric potential correlated with hardener content in the alloy structure. For solid-solution-type alloys, no problems were found with thermoelectric stability to 1000; for precipitation-hardenable alloys, thermoelectric stability was dependent on phase stability. The effects of the compositional range of alloy constituents on temperature measurement uncertainty are discussed.

  9. Ni3Al-based alloys for die and tool application

    DOEpatents

    Liu, Chain T.; Bloom, Everett E.

    2001-01-01

    A novel Ni.sub.3 Al-based alloy exhibits strengths and hardness in excess of the standard base alloy IC-221M at temperatures of up to about 1000.degree. C. The alloy is useful in tool and die applications requiring such temperatures, and for structural elements in engineering systems exposed to such temperatures.

  10. Elevated temperature tribology of cobalt and tantalum-based alloys

    SciTech Connect

    Scharf, T. W.; Prasad, S. V.; Kotula, P. G.; Michael, J. R.; Robino, C. V.

    2014-12-31

    This paper describes the friction and wear behavior of a Co–Cr alloy sliding on a Ta–W alloy. Measurements were performed in a pin-on-flat configuration with a hemispherically tipped Co-base alloy pin sliding on a Ta–W alloy flat from ambient to 430°C. Focused ion beam-scanning electron microscopy (FIB-SEM) and cross-sectional transmission electron microscopy (TEM) were used to identify the friction-induced changes to the chemistry and crystal structure in the subsurface regions of wear tracks. During sliding contact, transfer of material varied as a function of the test temperature, either from pin-to-flat, flat-to-pin, or both, resulting in either wear loss and/or volume gain. Friction coefficients (μ) and wear rates also varied as a function of test temperature. The lowest friction coefficient (μ=0.25) and wear rate (1×10–4 mm3/N•m) were observed at 430°C in argon atmosphere. This was attributed to the formation of a Co-base metal oxide layer (glaze), predominantly (Co, Cr)O with Rocksalt crystal structure, on the pin surface. Part of this oxide film transferred to the wear track on Ta–W, providing a self-mated oxide-on-oxide contact. Once the oxide glaze is formed, it is able to provide friction reduction for the entire temperature range of this study, ambient to 430°C. Furthermore, the results of this study indicate that glazing the surfaces of Haynes alloys with continuous layers of cobalt chrome oxide prior to wear could protect the cladded surfaces from damage.

  11. Elevated temperature tribology of cobalt and tantalum-based alloys

    DOE PAGESBeta

    Scharf, T. W.; Prasad, S. V.; Kotula, P. G.; Michael, J. R.; Robino, C. V.

    2014-12-31

    This paper describes the friction and wear behavior of a Co–Cr alloy sliding on a Ta–W alloy. Measurements were performed in a pin-on-flat configuration with a hemispherically tipped Co-base alloy pin sliding on a Ta–W alloy flat from ambient to 430°C. Focused ion beam-scanning electron microscopy (FIB-SEM) and cross-sectional transmission electron microscopy (TEM) were used to identify the friction-induced changes to the chemistry and crystal structure in the subsurface regions of wear tracks. During sliding contact, transfer of material varied as a function of the test temperature, either from pin-to-flat, flat-to-pin, or both, resulting in either wear loss and/or volumemore » gain. Friction coefficients (μ) and wear rates also varied as a function of test temperature. The lowest friction coefficient (μ=0.25) and wear rate (1×10–4 mm3/N•m) were observed at 430°C in argon atmosphere. This was attributed to the formation of a Co-base metal oxide layer (glaze), predominantly (Co, Cr)O with Rocksalt crystal structure, on the pin surface. Part of this oxide film transferred to the wear track on Ta–W, providing a self-mated oxide-on-oxide contact. Once the oxide glaze is formed, it is able to provide friction reduction for the entire temperature range of this study, ambient to 430°C. Furthermore, the results of this study indicate that glazing the surfaces of Haynes alloys with continuous layers of cobalt chrome oxide prior to wear could protect the cladded surfaces from damage.« less

  12. Tungsten wire-nickel base alloy composite development

    NASA Technical Reports Server (NTRS)

    Brentnall, W. D.; Moracz, D. J.

    1976-01-01

    Further development and evaluation of refractory wire reinforced nickel-base alloy composites is described. Emphasis was placed on evaluating thermal fatigue resistance as a function of matrix alloy composition, fabrication variables and reinforcement level and distribution. Tests for up to 1,000 cycles were performed and the best system identified in this current work was 50v/o W/NiCrAlY. Improved resistance to thermal fatigue damage would be anticipated for specimens fabricated via optimized processing schedules. Other properties investigated included 1,093 C (2,000 F) stress rupture strength, impact resistance and static air oxidation. A composite consisting of 30v/o W-Hf-C alloy fibers in a NiCrAlY alloy matrix was shown to have a 100-hour stress rupture strength at 1,093 C (2,000 F) of 365 MN/square meters (53 ksi) or a specific strength advantage of about 3:1 over typical D.S. eutectics.

  13. Electronic Structure Calculations of delta-Pu Based Alloys

    SciTech Connect

    Landa, A; Soderlind, P; Ruban, A

    2003-11-13

    First-principles methods are employed to study the ground-state properties of {delta}-Pu-based alloys. The calculations show that an alloy component larger than {delta}-Pu has a stabilizing effect. Detailed calculations have been performed for the {delta}-Pu{sub 1-c}Am{sub c} system. Calculated density of Pu-Am alloys agrees well with the experimental data. The paramagnetic {yields} antiferromagnetic transition temperature (T{sub c}) of {delta}-Pu{sub 1-c}Am{sub c} alloys is calculated by a Monte-Carlo technique. By introducing Am into the system, one could lower T{sub c} from 548 K (pure Pu) to 372 K (Pu{sub 70}Am{sub 30}). We also found that, contrary to pure Pu where this transition destabilizes {delta}-phase, Pu{sub 3}Am compound remains stable in the antiferromagnetic phase that correlates with the recent discovery of a Curie-Weiss behavior of {delta}-Pu{sub 1-c}Am{sub c} at c {approx} 24 at. %.

  14. Hyperfine magnetic fields in cobalt-based Heusler alloys

    SciTech Connect

    Yehia, M.S.

    1987-01-01

    Measurement of hyperfine interactions at Cd-111 and Sn-119 impurity nuclei in Co-based Heusler alloys Co/sub 2/YZ (Y = Mn, Ti, V, Zr and Z was Al, Ga, Ge, Si, Sn) were made within a temperature range 77 to 746 K using the time differential Perturbed Angular Correlation (TDPAC) and Mossbauer techniques. The hyperfine-field results in these alloys are discussed in terms of two models, the localized moment model and the Volume Overlap model. In the localized moment model a pre-asymptotic phase factor n = ..pi.. at distance r = a/2 was used to fit the experimental results on Co/sub 2/YZ (Y = Ti, V, Zr and Z = Al, Ga, Sn, Ge). In the Volume Overlap model the hyperfine field results in the series Co/sub 2/MnZ (Z = Ge, Si, Sn) was plotted against the lattice parameter of these alloys; a linear relationship was found, suggesting a non overlap term between the magnetic atom and the nonmagnetic impurity. A prediction of hyperfine magnetic filed less than 40 (kOe) on Sn-119 and of about -250(kOe) on Cd-111 in Co/sub 2/TiSi and Co/sub 2/TiGe is made. Temperature variation of the hyperfine magnetic field in the alloy Co/sub 2/MnSn with magnetic moments residing on two sites, has been studied. Results didn't show a dramatic deviation form the Brillouin function.

  15. Microstructure Evolution of Gas Atomized Iron Based ODS Alloys

    SciTech Connect

    Rieken, J.R.; Anderson, I.E.; Kramer, M.J.

    2011-08-09

    In a simplified process to produce precursor powders for oxide dispersion-strengthened (ODS) alloys, gas-atomization reaction synthesis (GARS) was used to induce a surface oxide layer on molten droplets of three differing erritic stainless steel alloys during break-up and rapid solidification. The chemistry of the surface oxide was identified using auger electron spectroscopy (AES) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The precursor iron-base powders were consolidated at 850 C and 1,300 C using hot isostatic pressing (HIPing). Consolidation at the lower temperature resulted in a fully dense microstructure, while preventing substantial prior particle-boundary-oxide dissociation. Microstructural analysis of the alloys consolidated at the higher temperature confirmed a significant reduction in prior-particle-boundary-oxide volume fraction, in comparison with the lower-temperature-consolidated sample. This provided evidence that a high-temperature internal oxygen-exchange reaction occurred between the metastable prior particle-boundary-oxide phase (chromium oxide) and the yttrium contained within each prior particle. This internal oxygen-exchange reaction is shown to result in the formation of yttrium-enriched oxide dispersoids throughout the alloy microstructure. The evolving microstructure was characterized using transmission electron microscopy (TEM) and high-energy X-ray diffraction (HE-XRD).

  16. Microstructure Evolution of Gas Atomized Iron Based ODS Alloys

    SciTech Connect

    Rieken, J.R.; Anderson, I.E.; Kramer, M.J.; Anderegg, J.W.; Shechtman, D.

    2009-12-01

    In a simplified process to produce precursor powders for oxide dispersion-strength- ened (ODS) alloys, gas-atomization reaction synthesis (GARS) was used to induce a surface oxide layer on molten droplets of three differing erritic stainless steel alloys during break-up and rapid solidification. The chemistry of the surface oxide was identified using auger electron spectroscopy (AES) and scanning electron microscopy (SEM) with energy dispersive spectroscopy (EDS). The precursor iron-base powders were consolidated at 850 C and 1,300 C using hot isostatic pressing (HIPing). Consolidation at the lower temperature resulted in a fully dense microstructure, while preventing substantial prior particle-boundary-oxide dissociation. Microstructural analysis of the alloys consolidated at the higher temperature confirmed a significant reduction in prior-particle-boundary-oxide volume fraction, in comparison with the lower-temperature-consolidated sample. This provided evidence that a high-temperature internal oxygen-exchange reaction occurred between the metastable prior particle-boundary-oxide phase (chromium oxide) and the yttrium contained within each prior particle. This internal oxygen-exchange reaction is shown to result in the formation of yttrium-enriched oxide dispersoids throughout the alloy microstructure. The evolving microstructure was characterized using transmission electron microscopy (TEM) and high-energy X-ray diffraction (HE-XRD).

  17. Dendritic growth and structure of undercooled nickel base alloys

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Shiohara, Y.

    1988-01-01

    The principal objectives of this overall investigation are to: study means for obtaining high undercooling in levitation melted droplets, and study structures produced upon the solidification of these undercooled specimens. Thermal measurements are made of the undercooling, and of the rapid recalescence, to develop an understanding of the solidification mechanism. Comparison of results is made with the modeling studies. Characterization and metallographic work is done to gain an understanding of the relationship between rapid solidification variables and the structures so produced. In ground based work to date, solidification of undercooled Ni-25 wt percent Sn alloy was observed by high-speed cinematography and the results compared with optical temperature measurements. Also in ground based work, high-speed optical temperature measurements were made of the solidification behavior of levitated metal samples within a transparent glass medium. Two undercooled Ni-Sn alloys were examined. Measurements were carried out on samples at undercoolings up to 330 K. Microstructures of samples produced in ground based work were determined by optical metallography and by SEM, and microsegregation by electron microprobe measurements. A series of flight tests were planned to conduct experiments similar to the ground based experiments. The Space Shuttle Columbia carried an alloy undercooled experiment in the STS 61-C mission in January 1986. A sample of Ni-32.5 wt percent Sn eutectic was melted and solidified under microgravity conditions.

  18. Evaluation of Experimental Ni-Base and Fe-Base Alloys Containing Lower Chrome:

    SciTech Connect

    Jablonski, P.D.; Alman, D.E

    2006-10-01

    Metallic interconnects are one of the key cost enabling technologies for SOFC in temperatures below about 800°C. Further cost advantages may be realized by the use of alloys with lower chromium than the more typical ~22 weight percent found in interconnect candidate alloys such as Crofer 22APU. Lower chrome commercial alloys typically contain silicon or aluminum as aids against oxidation. These elements can form electrically insulating layers within the oxide scale and are thus avoided in this effort. Iron and nickel based alloys with 6-22 weight percent chrome with very low levels of “tramp” elements were melted and fabricated into sheet form. To accommodate the low Cr, surface treatments are explored to provide an engineered solution to the interconnect question. Oxidation tests in moist air were conducted at 800oC to evaluate the corrosion resistance of the alloys. The results were compared to the behavior of Crofer 22APU and Haynes 230.

  19. Electrical Resistivity of Liquid Alkali Na-based Binary Alloys

    NASA Astrophysics Data System (ADS)

    Vora, Aditya M.

    2007-11-01

    The study of the electrical resistivity rL of alkali Na-based binary alloys Na1-xLix, Na1-xKx, Na1-xRbx and Na1-xCsx have been made by well-recognized model potential of Gajjar et al. The most recent exchange and correlation functions due to Farid et al (F) and Sarkar et al (S) are used for the first time in the study of electrical resistivity of liquid binary mixtures and found suitable for such study. The results, due to the inclusion of Sarkar et al's local field correction function, are found superior to those obtained due to Farid et al's local field correction function. Electrical resistivity of Na-based binary alloys compare well with the experimental data available in the literature.

  20. Synthesis of metastable aluminum-based intermetallics by mechanical alloying

    SciTech Connect

    Schwarz, R.B.; Srinivasan, S.; Desch, P.B.

    1991-01-01

    We have used mechanical alloying (MA) to prepare fine-grained powders of Al 25 at. % X (X = Ti, Zr, Hf) having the metastable cubic L1{sub 2} structure. Hexane (C{sub 6}H{sub 14}) is added to the milling media to avoid the agglomeration of the aluminum powder. Carbon from the decomposition of the hexane incorporates into the powder to form a fine dispersion of carbides. These carbides are beneficial because they limit grain growth during consolidation and add strength to the alloy. We have consolidated the mechanically alloyed powders using conventional hot-pressing and non-conventional dynamic pressing. We used hot pressing to consolidate mechanically alloyed L1{sub 2}-Al{sub 3}Ti powder in the presence of excess of Al. The compact has the DO{sub 22} structure. Its room-temperature compressive strength is 1.2 GPa (exceeding that of cast Al{sub 3}Ti by a factor of 10). At 400{degrees}C, the compressive strength decreases to 1 GPa. The ductility, which is negligible at room temperature, increases to 6% at 400{degrees}C. We used dynamic pressing to consolidate L1{sub 2}-Al{sub 5}CuZr{sub 2} powder. The compact, having the L1{sub 2} structure, has fine grains (44 nm) and a fine dispersion of ZrC precipitates (7 nm). Its hardness is in the range of 1030 kg mm{sup {minus}2}. Current efforts are to investigate ternary alloys based on fine-grained trialuminides which include a ductile second phase. 26 refs., 8 figs.

  1. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Tortorelli, P.F.; Horton, J.A.

    1995-06-01

    The objective of this task is to develop a new generation of structural materials based on intermetallic alloys for use as critical hot components in advanced fossil energy conversion systems. The intermetallic phase, Cr{sub 2}Nb, with a complex cubic structure (C-15) has been selected for this development because of its high melting point (1770{degrees}C), relatively low material density (7.7 g/cm{sup 2}), excellent high-temperature strength (at 1000 to 1250{degrees}C), and potential resistance to oxidation and corrosion. This intermetallic phase, like many other Laves phases, has a wide range of compositional homogeneity suggesting the possibility of improving its mechanical and metallurgical properties by alloying additions. The major engineering concern with Cr{sub 2}Nb and other A{sub 2}B Laves phases is their poor fracture toughness and fracture resistance at ambient temperatures. The single-phase Cr{sub 2}Nb is very hard ({approximately}800 DPH) and brittle at room temperature. Because of this brittleness, the development effort has concentrated on two-phase structures containing the hard intermetallic phase Cr{sub 2}Nb and the softer Cr-rich solid solution phase. Potential applications of Cr-Cr{sub 2}Nb alloys include hot components (for example, air heat exchangers and turbine blades) in advanced energy conversion systems and heat engines, wear-resistant parts in coal handling systems (e.g., nozzles), drill bits for oil/gas wells, and valve guides in diesel engines. Current studies are focuses on enhancement of fracture resistance in tension at ambient temperatures and oxidation resistance above 1000{degrees}C. This report summarizes recent progress on controlling microstructure and improving the mechanical and metallurgical properties and the high-temperature corrosion behavior of Cr-Cr{sub 2}Nb alloys through alloying conditions, material processing, and heat treatment.

  2. Synthesis and characterization of nanostructured palladium-based alloy electrocatalysts

    NASA Astrophysics Data System (ADS)

    Sarkar, Arindam

    Low temperature fuel cells like proton exchange membrane fuel cells (PEMFC) are expected to play a crucial role in the future hydrogen economy, especially for transportation applications. These electrochemical devices offer significantly higher efficiency compared to conventional heat engines. However, use of exotic and expensive platinum as the electrocatalyst poses serious problems for commercial viability. In this regard, there is an urgent need to develop low-platinum or non-platinum electrocatalysts with electrocatalytic activity for the oxygen reduction reaction (ORR) superior or comparable to that of platinum. This dissertation first investigates non-platinum, palladium-based alloy electrocatalysts for ORR. Particularly, Pd-M (M = Mo and W) alloys are synthesized by a novel thermal decomposition of organo-metallic precursors. The carbon-supported Pd-M (M = Mo, W) electrocatalyts are then heat treated up to 900°C in H2 atmosphere and investigated for their phase behavior. Cyclic voltammetry (CV) and rotating disk electrode (RDE) measurements reveal that the alloying of Pd with Mo or W significantly enhances the catalytic activity for ORR as well as the stability (durability) of the electrocatalysts. Additionally, both the alloy systems exhibit high tolerance to methanol, which is particularly advantageous for direct methanol fuel cells (DMFC). The dissertation then focuses on one-pot synthesis of carbon-supported multi-metallic Pt-Pd-Co nanoalloys by a rapid microwave-assisted solvothermal (MW-ST) method. The multi-metallic alloy compositions synthesized by the MW-ST method show much higher catalytic activity for ORR compared to their counterparts synthesized by the conventional borohydride reduction method. Additionally, a series of Pt encapsulated Pd-Co nanoparticle electrocatalysts are synthesized by the MW-ST method and characterized to understand their phase behavior, surface composition, and electrocatalytic activity for ORR. Finally, the dissertation

  3. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  4. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  5. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  6. Combined thermodynamic study of nickel-base alloys. Progress report

    SciTech Connect

    Brooks, C. R.; Meschter, P. J.

    1981-02-15

    Achievements during this period are the following: (1) initiation of a high-temperature study of the Ni-Ta system using the galvanic cell technique, (2) emf study of high-temperature thermodynamics in the Ni-Mo system, (3) measured heat capacity data on ordered and disordered Ni/sub 4/Mo, (4) heat capacities of Ni and disordered Ni/sub 3/Fe, and (5) computer correlation of thermodynamic and phase diagram data in binary Ni-base alloys. (MOW)

  7. Processing, properties, and applications of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Liu, C.T.

    1997-06-01

    The Ni{sub 3}Al-based alloys represent a quantum jump in advanced alloys for structural applications at elevated temperatures. These alloys offer benefits of oxidation, carburization, and chlorination resistance, and significantly higher strength than many commercially used alloys. The commercial applications of the Ni{sub 3}Al-based alloys have begun to occur because of their comprehensive development This paper is to provide a review of. (1) alloy development, (2) melting, casting, and processing of alloys, (3) property data, (4) welding process and weldment properties, and (5) case histories of current applications. It is concluded that the cast alloy IC-221M is on its way to commercialization. 22 refs., 8 figs., 2 tabs.

  8. An investigation of the initiation stage of hot corrosion in Ni-base alloys

    NASA Technical Reports Server (NTRS)

    Huang, T. T.; Meier, G. H.

    1979-01-01

    The commercial nickel base alloy, IN-738, and high purity laboratory alloys were prepared to simulate the effects of the major elements in IN-738. Results indicate that the initiation of hot corrosion attack of IN-738 and other similar alloys is the result of local penetration of molten salt through the protective oxide scale.

  9. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  10. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, K.

    1992-11-17

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9--30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000--1100 C. 7 figs.

  11. Bifilm Defects in Ni-Based Alloy Castings

    NASA Astrophysics Data System (ADS)

    Campbell, John; Tiryakioğlu, Murat

    2012-08-01

    The Ni-base superalloys, which are normally melted and cast in a vacuum, entrain their surface-oxide film during turbulent pouring of the melt; unfortunately at this time, this process is universally practiced for investment castings of these materials. The entrained film becomes a bifilm crack automatically, so that cast alloys have a large population of cracks that controls their failure behavior. The problems of the growth of single crystals and the welding of polycrystalline alloys are reviewed to illustrate the central role of bifilms in the cracking of turbine blades, the heat-affected zones of welds, and the reliability of properties. It has been demonstrated that improved gravity pouring systems can reduce these problems significantly, but only countergravity filling of molds is expected to result in defect-free castings. Recent cases in which turbine blades failed in service are examined, and the central role of bifilm defects in these failures is discussed.

  12. Pulsed-Current Welding Of Nickel-Based Alloy

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.; Kurgan, C.; Malone, T. W.

    1993-01-01

    Joints as strong (or stronger than) joints made with constant current. Report based on study of pulsed-current versus constant-current gas/tungsten arc welding of butt joints between panels of nickel-based alloy 718. In pulsed-current welding, arc current alternated between high and low value. Enables greater control of freezing and depth of penetration of weld puddle at given heat input. Thicker sections joined. Readily incorporated into automated welding system, with resultant greater uniformity and reproducibility of welds than attained in manual welding.

  13. Corrosion initiation and propagation of nickel base alloys in severe sea water applications

    SciTech Connect

    Oldfield, J.W.

    1995-10-01

    Nickel base alloys such as Alloy 625, C22, C276 and 59 are generally considered to have exceptional corrosion resistances in critical sea water applications at ambient temperature. Test results published in recent years however indicate that sever crevice corrosion of some of these alloys may occur under certain conditions. Exposure testes have been carried out in natural and chlorinated sea water on these alloys, together with two high N alloys, Alloy 24 and Alloy 654SMO. Electrochemical studies and simple mathematical mode.lling have also been carried out. These data, together with surface studies, help explain the observed phenomena and assist in the safe selection of alloys for critical sea water applications.

  14. Alloys based on NiAl for high temperature applications

    NASA Technical Reports Server (NTRS)

    Vedula, K. M.; Pathare, V.; Aslanidis, I.; Titran, R. H.

    1984-01-01

    The NiAl alloys for potential high temperature applications were studied. Alloys were prepared by powder metallurgy techniques. Flow stress values at slow strain rates and high temperatures were measured. Some ternary alloying additions (Hf, Ta and Nb) were identified. The mechanism of strengthening in alloys containing these additions appears to be a form of particle dislocation interaction. The effects of grain size and stoichiometry in binary alloys are also presented.

  15. Pack cementation diffusion coatings for iron-base alloys

    SciTech Connect

    Rapp, R.A.

    1995-02-01

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels. The Cr-Si ferrite layers have proven to be very resistant to high temperature cyclic oxidation and to pitting in aqueous solutions. The process has been patented, and is being transferred for industrial application, e.g. for water walls of utility boilers, etc. In the proposed extension of this project, the use of mixed pure metal powders in the pack will be extended to achieve similar ferrite Fe-Cr-Al coatings with excellent oxidation resistance, with the eventual transfer of the technology to industry. In other recent studies, Ni-base alloy rods were aluminized by the halide-activated pack cementation process to bring their average composition to that for the ORNL-developed Ni{sub 3}Al, for use as a welding rod. A similar effort to develop a welding rod for the ORNL Fe{sub 3}Al alloy did not yield reproducible coating compositions or growth kinetics. The continued effort to produce Duriron-type (Fe-18Si-5Cr) coatings on steels was not successful. Literature for the intrinsic diffusion coefficients suggests that this task cannot be achieved.

  16. Crystallization kinetics of Fe based amorphous alloy

    NASA Astrophysics Data System (ADS)

    Shanker Rao, T.; Lilly Shanker Rao, T.

    2015-02-01

    Differential Scanning Calorimetry(DSC) experimental data under non-isothermal conditions for Fe based Metglas 2605SA1 (wt% Fe=85-95, Si=5-10, B=1-5) metallic glass ribbons are reported and discussed. The DSC Scans performed at different heating rates showed two step crystallization processes and are interpreted in terms of different models like Kissinger, Ozawa, Boswell, Augis & Bennett and Gao & Wang. From the heating rate dependence of the onset temperature (To) and the crystallization peak temperature (Tp), the kinetic triplet, activation energy of crystallization (E), Avrami exponent (n) and the frequency factor (A) are determined. The determined E for peak I is 354.5 ± 2.5 kJ/mol and for the peak II is 348.2 ± 2.2 kJ/mol, respectively. The frequency factor for peak I is 1.1 × 1023sec-1 and for peak II is 6.1 × 1020sec-1.

  17. Role of alloying elements in adhesive transfer and friction of copper-base alloys

    NASA Technical Reports Server (NTRS)

    Buckley, D. H.

    1978-01-01

    Sliding friction experiments were conducted in a vacuum with binary-copper alloy riders sliding against a conventional bearing-steel surface with normal residual oxides present. The binary alloys contained 1 atomic percent of various alloying elements. Auger spectroscopy analysis was used to monitor the adhesive transfer of the copper alloys to the bearing-steel surface. A relation was found to exist between adhesive transfer and the reaction potential and free energy of formation of the alloying element in the copper. The more chemically active the element and the more stable its oxide, the greater was the adhesive transfer and wear of the copper alloy. Transfer occurred in all the alloys except copper-gold after relatively few (25) passes across the steel surface.

  18. Thermogravimetric study of reduction of oxides present in oxidized nickel-base alloy powders

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.

    1976-01-01

    Carbon, hydrogen, and hydrogen plus carbon reduction of three oxidized nickel-base alloy powders (a solid solution strengthened alloy both with and without the gamma prime formers aluminum and titanium and the solid solution strengthened alloy NiCrAlY) were evaluated by thermogravimetry. Hydrogen and hydrogen plus carbon were completely effective in reducing an alloy containing chromium, columbium, tantalum, molybdenum, and tungsten. However, with aluminum and titanium present the reduction was limited to a weight loss of about 81 percent. Carbon alone was not effective in reducing any of the alloys, and none of the reducing conditions were effective for use with NiCrAlY.

  19. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1986-01-01

    Alloys based on FeAl are attractive alternate materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  20. Compressive creep behavior of alloys based on B2 FeAl

    NASA Technical Reports Server (NTRS)

    Mantravadi, N.; Vedula, K.; Gaydosh, D.; Titran, R. H.

    1987-01-01

    Alloys based on FeAl are attractive alternative materials for environmental resistance at intermediate temperatures. Addition of small amounts of Nb, Hf, Ta, Mo, Zr, and B were shown to improve the compressive creep of this alloy at 1100 K. Boron, in particular, was found to have a synergistic effect along with Zr in providing properties substantially better than the binary alloy. This improvement seems to be related to the higher activation energy found for this alloy, suggesting a modification in the diffusion behavior due to the alloying additions.

  1. DENSITY-FUNCTIONAL STUDY OF Zr-BASED ACTINIDE ALLOYS

    SciTech Connect

    Landa, A; Soderlind, P; Turchi, P; Vitos, L; Ruban, A

    2008-06-26

    Density-functional formalism is applied to study the phase equilibria in the U-Zr system. The obtained ground-state properties of the {gamma} (bcc) and {delta} (C32) phases are in good agreement with experimental data. The decomposition curve for the {gamma}-based U-Zr solutions is calculated. We argue that stabilization of the {delta}-UZr{sub 2} phase relative to the {alpha}-Zr (hcp) structure is due to an increase of the Zr d-band occupancy that occurs when U is alloyed with Zr.

  2. Solidification study of some Ni- and Co-base alloys

    NASA Technical Reports Server (NTRS)

    Jeanfils, C. L.

    1984-01-01

    An ongoing research program aims to characterize the solidification of several Ni- and Co-based commercial wrought type alloys. The techniques used and the data items sought are: (1) thermal analysis, liquidus, nonequilibrium solidus as a function of cooling rate, secondary reactions temperatures, incipient melting, progress of solidification as a function of temperature; (2) optical metallography, characteristic structures and secondary dendrite arm spacing as a function of cooling rate; (3) X-ray diffraction, identification of precipitates; and (4) SEM/EDAX, measure of microsegregation.

  3. On the corrosion behavior and biocompatibility of palladium-based dental alloys

    NASA Astrophysics Data System (ADS)

    Sun, Desheng

    Palladium-based alloys have been used as dental restorative materials for about two decades with good clinical history. But there have been clinical case reports showing possible allergy effects from these alloys. The aim of this study was to characterize the corrosion behavior and mechanisms of several palladium-based dental alloys by potentiodynamic polarization methods, electrochemical impedance spectroscopy (EIS), and scanning Kelvin probe force microscopy/atomic force microscopy (SKPFM/AFM), and to evaluate their biocompatibility by a cell culture technique and an animal model. Using SKPFM/AFM and scanning electron microscopy, the Ru-enriched phase from the use of ruthenium as a grain-refining element was identified as being slightly more noble than the palladium solid solution matrix in a high-palladium alloy. Other secondary precipitates that exist in the microstructures of these high-palladium alloys have minimal differences in Volta potential compared to the matrix. For high-palladium alloys, corrosion is generally uniform due to the predominant palladium content in the different phases. Potentiodynamic polarization and EIS have shown that representative palladium-silver alloys have low corrosion tendency and high corrosion resistance, which are equivalent to a well-known high-noble gold-palladium alloy in simulated body fluid and oral environments. The palladium-silver alloys tested are resistant to chloride ion corrosion. Passivation and dealloying have been identified for all of the tested palladium-silver alloys. The great similarity in corrosion behavior among the palladium-silver alloys is attributed to their similar chemical compositions. The variation in microstructures of palladium-silver alloys tested does not cause significant difference in corrosion behavior. The corrosion resistance of these palladium-silver alloys at elevated potentials relevant to oral environment is still satisfactory. The release of elements from representative dental

  4. Defect Interaction in Iron and Iron-based Alloys

    NASA Astrophysics Data System (ADS)

    Xu, Haixuan; Stocks, G. Malcolm; Stoller, Roger

    2014-03-01

    Magnetism has a profound influence on the defect properties in iron and iron-based alloys. For instance, it has been shown from first principles calculations that the helium interstitial occupies the tetrahedral site instead of octahedral site in contrast to all previous work that neglected the magnetic effects. In this study, we explore the effects of magnetism on the defect interaction, primarily interstitial-type defects, in bcc iron and Fe-Cr systems. The magnetic moment change during the interaction of two 1/2 <111>interstitial loops in bcc iron was calculated using the ab initio locally self-consistent multiple-scattering (LSMS) method and a significant fluctuation was observed. Adding Cr significantly modifies the magnetic structure of the defects and defect interactions. In addition, the effects of magnetism on the defect energetics are evaluated. This study provides useful insights on whether magnetism can be used as a effective means to manipulate the defect evolution in iron-based structural alloys. This material is based upon work supported as part of the Center for Defect Physics, an Energy Frontier Research Center funded by the U.S. Department of Energy, Office of Science, Office of Basic Energy Sciences.

  5. HIP clad nickel base Alloy 625 for deep sour wells

    SciTech Connect

    Uhl, W.K.; Pendley, M.R.

    1984-05-01

    The hot isostatic pressing (HIP) process was used to clad nickel base Alloy 625 to AISI 4130 low alloy steel. The performance of the HIP clad material in the corrosive environment characteristic of deep, sour oil and gas wells was evaluated in laboratory tests. Included in the test program were NACE TM-01-77 sulfide stress cracking tests, chloride stress corrosion cracking tests in boiling MgCl /SUB 2'/ , and pitting and crevice corrosion tests. The HIP clad 625 performed excellently, displaying essentially the same corrosion resistance as wrought 625. Specifically the HIP clad 625 resisted sulfide stress cracking at applied stresses as high as 120% of yield strength and resisted chloride stress corrosion cracking at stresses exceeding 100% of yield. The HIP clad 625 also displayed immunity to pitting and crevice corrosion, with corrosion rates of <0.025 mm/y (1 mil/y). The 4130 base metal, however, was attacked severly in all tests. SEM/EDX analysis of the 625/4130 interface demonstrated that dilution of the cladding by the base metal was essentially eliminated.

  6. Investigation on corrosion and wear behaviors of nanoparticles reinforced Ni-based composite alloying layer

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Tao, Jie; Jiang, Shuyun; Xu, Zhong

    2008-04-01

    In order to investigate the role of amorphous SiO 2 particles in corrosion and wear resistance of Ni-based metal matrix composite alloying layer, the amorphous nano-SiO 2 particles reinforced Ni-based composite alloying layer has been prepared by double glow plasma alloying on AISI 316L stainless steel surface, where Ni/amorphous nano-SiO 2 was firstly predeposited by brush plating. The composition and microstructure of the nano-SiO 2 particles reinforced Ni-based composite alloying layer were analyzed by using SEM, TEM and XRD. The results indicated that the composite alloying layer consisted of γ-phase and amorphous nano-SiO 2 particles, and under alloying temperature (1000 °C) condition, the nano-SiO 2 particles were uniformly distributed in the alloying layer and still kept the amorphous structure. The corrosion resistance of composite alloying layer was investigated by an electrochemical method in 3.5%NaCl solution. Compared with single alloying layer, the amorphous nano-SiO 2 particles slightly decreased the corrosion resistance of the Ni-Cr-Mo-Cu alloying layer. X-ray photoelectron spectroscopy (XPS) revealed that the passive films formed on the composite alloying consisted of Cr 2O 3, MoO 3, SiO 2 and metallic Ni and Mo. The dry wear test results showed that the composite alloying layer had excellent friction-reduced property, and the wear weight loss of composite alloying layer was less than 60% of that of Ni-Cr-Mo-Cu alloying layer.

  7. A new phase in rapidly solidified Ti[sub 3]Al-based alloys

    SciTech Connect

    Xu Rui; Xu Daming; Li Qingchun . Dept. of Materials Science and Engineering); Li Dong; Cui Yuyou; Hu Zhuangqi . State Key Lab. for RSA)

    1995-01-15

    Rapid solidification processing has been developed to improve the properties of alloys through refining microstructures, disordering and forming metastable phases. The as-melt spun Ti[sub 3]Al-based alloy with Nb additions above 5-at%, which consist of [alpha][sub 2] and [beta][sub 0] phases in a normal condition, exhibited as single [beta][sub 0] structure. Jackson et al have carried out a comparative study of I/M and RS Ti[sub 3]Al-1 Zr(at%) alloy. Their study revealed that considerable refinement of grains and anti-phase domains was achieved in the rapidly solidified material prepared by the pendant drop melt extraction process (PDME). It is suggested that rapid solidification processing can reduce the ordering of the Ti[sub 3]Al-based alloy. In the past years, it was found that the Ti[sub 3]Al-based alloy with alloying additions (mainly Nb) has been studied extensively, and some new phases such as T and O have been observed in the alloys, but less attention has been given to alloys with low Nb additions. The RS Ti[sub 3]Al-base alloys with Nb below 5-at% have been investigated systematically and a new metastable phase, ordering martensite [alpha][double prime][sub 0] (orthogonal), has been observed in these alloys.

  8. Effects of thermal aging on microstructures of low alloy steel-Ni base alloy dissimilar metal weld interfaces

    NASA Astrophysics Data System (ADS)

    Choi, Kyoung Joon; Kim, Jong Jin; Lee, Bong Ho; Bahn, Chi Bum; Kim, Ji Hyun

    2013-10-01

    In this study, the advanced instrumental analysis has been performed to investigate the effect of long-term thermal aging on the microstructural evolution in the fusion boundary region between weld metal and low alloy steel in dissimilar metal welds. A representative dissimilar weld mock-up made of Alloy 690-Alloy 152-A533 Gr. B was fabricated and aged at 450 °C for 2750 h. The micro- and nano-scale characterization were conducted mainly near in a weld root region by using optical microscopy, scanning electron microscopy, transmission electron microscopy, and three dimensional atom probe tomography. It was observed that the weld root was generally divided into several regions including dilution zone in the Ni-base alloy weld metal, fusion boundary, and heat-affected zone in the low alloy steel. A steep gradient was shown in the chemical composition profile across the interface between A533 Gr. B and Alloy 152. The precipitation of carbides was also observed along and near the fusion boundary of as-welded and aged dissimilar metal joints. It was also found that the precipitation of Cr carbides was enhanced by the thermal aging near the fusion boundary.

  9. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  10. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  11. Metal science and engineering aspects of TiAl-based binary alloys investigations

    SciTech Connect

    Bondarev, B.I.; Elagin, D.V.; Molotkov, A.V.; Notkin, A.B.

    1995-12-31

    This paper covers structure and mechanical properties of TiAl-based alloys depending on the process of material production as well as on working and heat treatment conditions. TiAl-based binary alloys were studied. The basic types of structures which can be observed in this alloy were revealed.These structures were examined and methods of their formation were determined.The processes for manufacturing components for gas turbine and car engine applications are discussed.

  12. Toughening of Fe-based laser-clad alloy coating

    NASA Astrophysics Data System (ADS)

    Yao, Chengwu; Huang, Jian; Zhang, Peilei; Li, Zhuguo; Wu, Yixiong

    2011-01-01

    An investigation is reported on crack-free laser clad Fe-based alloy by use of biaxial powder feeding shielded with argon gas. The microstructure and phase structure of the coating were studied, and mechanical properties were analyzed through hardness, tension strength and wear resistance of the coating. Microstructure analysis showed that there was retained austenite with spherical particles distributed therein in the interdendritic and nearby grain boundary regions. The mechanical test results showed that net-like distributed retained austenite in the interdendritic region had certain toughening effect through blunting crack-tip. Under wear condition of high sliding speed and high loading, the wear resistance of the coating with net-like retained austenite was much higher than that of the coating with some discontinuous carbide network or carbide blocks. The results showed that toughening of laser clad Fe-based alloy with high hardness over 850 HV could be achieved by modifying interdendritic phases from net-like carbide to net-like austenite with spherical particles.

  13. MODELING OF NI-CR-MO BASED ALLOYS: PART II - KINETICS

    SciTech Connect

    Turchi, P A; Kaufman, L; Liu, Z

    2006-07-07

    The CALPHAD approach is applied to kinetic studies of phase transformations and aging of prototypes of Ni-Cr-Mo-based alloys selected for waste disposal canisters in the Yucca Mountain Project (YMP). Based on a previous study on alloy stability for several candidate alloys, the thermodynamic driving forces together with a newly developed mobility database have been used to analyze diffusion-controlled transformations in these Ni-based alloys. Results on precipitation of the Ni{sub 2}Cr-ordered phase in Ni-Cr and Ni-Cr-Mo alloys, and of the complex P- and {delta}-phases in a surrogate of Alloy 22 are presented, and the output from the modeling are compared with experimental data on aging.

  14. Method for improve x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, Robert M.; Cohen, Isadore

    1990-01-01

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys which comprises covering part of a predetermined area of the surface of a nickel-base alloy with a dispersion, exposing the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample.

  15. Method for improving x-ray diffraction determinations of residual stress in nickel-base alloys

    DOEpatents

    Berman, R.M.; Cohen, I.

    1988-04-26

    A process for improving the technique of measuring residual stress by x-ray diffraction in pieces of nickel-base alloys is discussed. Part of a predetermined area of the surface of a nickel-base alloy is covered with a dispersion. This exposes the covered and uncovered portions of the surface of the alloy to x-rays by way of an x-ray diffractometry apparatus, making x-ray diffraction determinations of the exposed surface, and measuring the residual stress in the alloy based on these determinations. The dispersion is opaque to x-rays and serves a dual purpose, since it masks off unsatisfactory signals such that only a small portion of the surface is measured, and it supplies an internal standard by providing diffractogram peaks comparable to the peaks of the nickel alloy so that the alloy peaks can be very accurately located regardless of any sources of error external to the sample. 2 figs.

  16. Effect of Alloy 625 Buffer Layer on Hardfacing of Modified 9Cr-1Mo Steel Using Nickel Base Hardfacing Alloy

    NASA Astrophysics Data System (ADS)

    Chakraborty, Gopa; Das, C. R.; Albert, S. K.; Bhaduri, A. K.; Murugesan, S.; Dasgupta, Arup

    2016-04-01

    Dashpot piston, made up of modified 9Cr-1Mo steel, is a part of diverse safety rod used for safe shutdown of a nuclear reactor. This component was hardfaced using nickel base AWS ER NiCr-B alloy and extensive cracking was experienced during direct deposition of this alloy on dashpot piston. Cracking reduced considerably and the component was successfully hardfaced by application of Inconel 625 as buffer layer prior to hardface deposition. Hence, a separate study was undertaken to investigate the role of buffer layer in reducing the cracking and on the microstructure of the hardfaced deposit. Results indicate that in the direct deposition of hardfacing alloy on modified 9Cr-1Mo steel, both heat-affected zone (HAZ) formed and the deposit layer are hard making the thickness of the hard layer formed equal to combined thickness of both HAZ and deposit. This hard layer is unable to absorb thermal stresses resulting in the cracking of the deposit. By providing a buffer layer of Alloy 625 followed by a post-weld heat treatment, HAZ formed in the modified 9Cr-1Mo steel is effectively tempered, and HAZ formed during the subsequent deposition of the hardfacing alloy over the Alloy 625 buffer layer is almost completely confined to Alloy 625, which does not harden. This reduces the cracking susceptibility of the deposit. Further, unlike in the case of direct deposition on modified 9Cr-1Mo steel, dilution of the deposit by Ni-base buffer layer does not alter the hardness of the deposit and desired hardness on the deposit surface could be achieved even with lower thickness of the deposit. This gives an option for reducing the recommended thickness of the deposit, which can also reduce the risk of cracking.

  17. Hydrogenation properties of nanostructured Ti2Ni-based alloys and nanocomposites

    NASA Astrophysics Data System (ADS)

    Balcerzak, M.; Jakubowicz, J.; Kachlicki, T.; Jurczyk, M.

    2015-04-01

    Mechanical alloying and annealing at 1023 K for 0.5 h under an argon atmosphere were used to prepare Ti2Ni-based nanocrystalline alloys and their nanocomposites. Ti2Ni alloy was chemically modified by Pd and multi-walled carbon nanotubes. An objective of the present study is to provide data on hydrogenation properties of Ti2Ni-based alloys and compounds containing Pd and/or multi-walled carbon nanotubes. Alloys and composites were characterized by X-ray diffraction, scanning electron microscopy equipped with an electron energy dispersive spectrometer, transmission electron microscopy, atomic force microscopy to evaluate phase composition, crystal structure, grain size, particle morphology and distribution of catalyst element. Hydrogenation/dehydrogenation properties and hydriding kinetics of materials were measured using a Sievert's apparatus. Hydrogenation properties of nanostructured Ti2Ni-based alloy and Ti2Ni-based nanocomposites were compared with those of the binary Ti2Ni compound. In present work we shown how mechanical alloying method and chemical modification by Pd and MWCNTs affected hydrogen storage properties of Ti2Ni alloy. The highest hydrogen capacity obtained for nanostructured Ti2Ni + Pd alloy equaled 2.1 wt.%. Up to our knowledge it is the highest hydrogen storage capacity obtained so far for Ti2Ni-based materials.

  18. Dental devices; dental noble metal alloys and dental base metal alloys; designation of special controls. Final rule.

    PubMed

    2004-08-23

    The Food and Drug Administration is amending the identification and classification regulations of gold-based alloys and precious metal alloys for clinical use and base alloys devices in order to designate a special control for these devices. FDA is also exempting these devices from premarket notification requirements. The agency is taking this action on its own initiative. This action is being taken under the Federal Food, Drug, and Cosmetic Act (the act), as amended by the Safe Medical Devices Act of 1990 (SMDA), and the Food and Drug Administration Modernization Act of 1997 (FDAMA). Elsewhere in this issue of the Federal Register, FDA is announcing the availability of the draft guidance documents that would serve as special controls for these devices. PMID:15329980

  19. High performance Zr-based metal hydride alloys for nickel metal hydride batteries

    SciTech Connect

    Young, R.C.; Ovshinsky, S.R.; Huang, B.; Chao, B.S.; Li, Y.

    2000-07-01

    Based upon Ovonic's multi-element, atomic engineering approach, two families of alloys are being used in commercial Nickel Metal Hydride (NiMH) rechargeable batteries, i.e., the mischmetal (Mm) based AB{sub 5} and Zr based AB{sub 2} alloys. While Mm based alloys are faster to activate, they are limited by a discharge capacity of only 320--340 mAh/g. The Zr based alloy, although slightly slower to activate, provides a much higher discharge capacity. In this paper, the authors first discuss the use of Ovonic's multi-element approach to generate a spectrum of disordered local environments. They then present experimental data to illustrate that through these atomically engineered local environments, they are able to control the hydrogen site occupancy, discharge capacity, kinetics, and surface states. The Zr based alloy with a specific discharge capacity of 465 mAh/g and excellent rate capability has been demonstrated.

  20. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    NASA Technical Reports Server (NTRS)

    Notardonato, W. U.; Krishnan, V. B.; Singh, J. D.; Woodruff, T. R.; Vaidyanathan, R.

    2005-01-01

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First - a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second - fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  1. Reactive gas atomization processing for Fe-based ODS alloys

    SciTech Connect

    Rieken, Joel R; Anderson, Iver E; Kramer, Matthew J; Odette, G R; Stergar, E; Haney, E

    2011-08-24

    Gas atomization reaction synthesis was employed as a simplified method for processing oxide dispersion forming precursor Fe-based powders (e.g., Fe–Cr–Y–Hf). During this process a reactive atomization gas (i.e., Ar–O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 50 nm) metastable Cr-enriched oxide shell that was used as a vehicle to transport oxygen into the consolidated microstructure. Subsequent elevated temperature heat treatment promoted thermodynamically driven oxygen exchange reactions between trapped films of Cr-enriched oxide and internal (Y, Hf)-enriched intermetallic precipitates, resulting in highly stable nano-metric mixed oxide dispersoids (i.e., Y–Hf–O) that were identified with X-ray diffraction. Transmission electron microscopy and atom probe tomography results also revealed that the size and distribution of the dispersoids were found to depend strongly on the original rapidly solidified microstructure. To exploit this, several oxide dispersion strengthened microstructures were engineered from different powder particle size ranges, illustrating microstructural control as a function of particle solidification rate. Additionally, preliminary thermal–mechanical processing was used to develop a fine scale dislocation substructure for ultimate strengthening of the alloy.

  2. A Shape Memory Alloy Based Cryogenic Thermal Conduction Switch

    NASA Astrophysics Data System (ADS)

    Krishnan, V. B.; Singh, J. D.; Woodruff, T. R.; Notardonato, W. U.; Vaidyanathan, R.

    2004-06-01

    Shape memory alloys (SMAs) can produce large strains when deformed (e.g., up to 8%). Heating results in a phase transformation and associated recovery of all the accumulated strain. This strain recovery can occur against large forces, resulting in their use as actuators. Thus an SMA element can integrate both sensory and actuation functions, by inherently sensing a change in temperature and actuating by undergoing a shape change as a result of a temperature-induced phase transformation. Two aspects of our work on cryogenic SMAs are addressed here. First — a shape memory alloy based cryogenic thermal conduction switch for operation between dewars of liquid methane and liquid oxygen in a common bulkhead arrangement is discussed. Such a switch integrates the sensor element and the actuator element and can be used to create a variable thermal sink to other cryogenic tanks for liquefaction, densification, and zero boil-off systems for advanced spaceport applications. Second — fabrication via arc-melting and subsequent materials testing of SMAs with cryogenic transformation temperatures for use in the aforementioned switch is discussed.

  3. Ground based preparation for microgravity growth of alloy semiconductors

    NASA Technical Reports Server (NTRS)

    Fripp, Archibald L.; Debnam, W. J.; Crouch, R. K.; Simchick, R. T.; Sorokach, S. K.; Rosch, W.; Knuteson, D. J.; Barber, P. G.

    1991-01-01

    Ground-based research conducted in order to prepare a microgravity space flight experiment is presented. The thermophysical properties of a PbSnTe alloy used for semiconductors are investigated, and furnace calibration and fluid-flow measurements are performed. The alloy has a zero energy crossing at approximately 40 percent SnTe in its band-gap vs composition diagram, which facilitates the design of long-wavelength IR detectors and lasers. The uniformity of devices made from this material depends on the ratio of PbTe and SnTe and requires the composition of the crystal growth to be closely controlled. The main obstacle to such control is the fact that liquid of this material is always solutally or thermally unstable, and, in a high-temperature gradient, the double convective instability cannot be made stable by balancing thermal and solutal expansion. In order to extend the science of crystal growth, the limits of suppression of convection have to be tested in low earth orbit.

  4. Ellipsometric characterization of surface freezing in Ga-based alloys

    NASA Astrophysics Data System (ADS)

    Bartel, K.; Nattland, D.; Kumar, A.; Dogel, S.; Freyland, W.

    2006-04-01

    We present results on surface freezing of Ga-based alloys, GaBi, GaPb and GaTl, above the liquidus line between the Ga-rich eutectic and the monotectic point. Spectroscopic ellipsometry (0.8 eV <=hν<=4.2 eV) and kinetic single wavelength ellipsometry (2.75 eV) have been employed to probe the changes of the interfacial electronic structures on surface freezing. To minimize thermal gradients across the sample a heatable cap that covers the sample and crucible was developed. The surface freezing temperature, TSF, for the spontaneous formation of a solid-like film on top of the Ga-rich liquid on cooling the sample from the homogeneous phase region was found to be independent of the temperature difference between the upper and lower furnace (ΔT: +10 to -10 K) and only weakly dependent on the cooling rate (\\partial T/\\partial t : 2.5-20 K h-1). In the case of GaPb the solid film consists of solid Pb with a thickness h>=400 Å. Comparing with GaBi we draw analogous conclusions for GaPb and GaTl and suggest that the surface freezing transition precedes the bulk phase transition along the liquidus line as the alloy is cooled.

  5. Oxidation/vaporization of silicide coated columbium base alloys

    NASA Technical Reports Server (NTRS)

    Kohl, F. J.; Stearns, C. A.

    1971-01-01

    Mass spectrometric and target collection experiments were made at 1600 K to elucidate the mode of oxidative vaporization of two columbium alloys, fused-slurry-coated with a complex silicide former (Si-20Cr-Fe). At oxygen pressures up to 0.0005 torr the major vapor component detected by mass spectrometry for oxidized samples was gaseous silicon monoxide. Analysis of condensates collected at oxygen pressures of 0.1, 1.0 and 10 torr revealed that chromium-, silicon-, iron- and tungsten- containing species were the major products of vaporization. Equilibrium thermochemical diagrams were constructed for the metal-oxygen system corresponding to each constituent metal in both the coating and base alloy. The major vaporizing species are expected to be the gaseous oxides of chromium, silicon, iron and tungsten. Plots of vapor phase composition and maximum vaporization rate versus oxygen pressure were calculated for each coating constituent. The major contribution to weight loss by vaporization at oxygen pressures above 1 torr was shown to be the chromium-containing species.

  6. 'Age-hardened alloy' based on bulk polycrystalline oxide ceramic

    NASA Astrophysics Data System (ADS)

    Gurnani, Luv; Singh, Mahesh Kumar; Bhargava, Parag; Mukhopadhyay, Amartya

    2015-05-01

    We report here for the first time the development of 'age-hardened/toughened' ceramic alloy based on MgO in the bulk polycrystalline form. This route allows for the facile development of a 'near-ideal' microstructure characterized by the presence of nanosized and uniformly dispersed second-phase particles (MgFe2O4) within the matrix grains, as well as along the matrix grain boundaries, in a controlled manner. Furthermore, the intragranular second-phase particles are rendered coherent with the matrix (MgO). Development of such microstructural features for two-phase bulk polycrystalline ceramics is extremely challenging following the powder metallurgical route usually adopted for the development of bulk ceramic nanocomposites. Furthermore, unlike for the case of ceramic nanocomposites, the route adopted here does not necessitate the usage of nano-powder, pressure/electric field-assisted sintering techniques and inert/reducing atmosphere. The as-developed bulk polycrystalline MgO-MgFe2O4 alloys possess considerably improved hardness (by ~52%) and indentation toughness (by ~35%), as compared to phase pure MgO.

  7. Near-Threshold Fatigue Crack Growth Behavior of Fine-Grain Nickel-Based Alloys

    NASA Technical Reports Server (NTRS)

    Newman, John A.; Piascik, Robert S.

    2003-01-01

    Constant-Kmax fatigue crack growth tests were performed on two finegrain nickel-base alloys Inconel 718 (DA) and Ren 95 to determine if these alloys exhibit near-threshold time-dependent crack growth behavior observed for fine-grain aluminum alloys in room-temperature laboratory air. Test results showed that increases in K(sub max) values resulted in increased crack growth rates, but no evidence of time-dependent crack growth was observed for either nickel-base alloy at room temperature.

  8. Adhesion and friction of iron-base binary alloys in contact with silicon carbide in vacuum

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Single pass sliding friction experiments were conducted with various iron base binary alloys (alloying elements were Ti, Cr, Mn, Ni, Rh, and W) in contact with a single crystal silicon carbide /0001/ surface in vacuum. Results indicate that atomic size and concentration of alloying elements play an important role in controlling adhesion and friction properties of iron base binary alloys. The coefficient of friction generally increases with an increase in solute concentration. The coefficient of friction increases linearly as the solute to iron atomic radius ratio increases or decreases from unity. The chemical activity of the alloying elements was also an important parameter in controlling adhesion and friction of alloys, as these latter properties are highly dependent upon the d bond character of the elements.

  9. Effect of composition on antiphase boundary energy in Ni3Al based alloys: Ab initio calculations

    NASA Astrophysics Data System (ADS)

    Gorbatov, O. I.; Lomaev, I. L.; Gornostyrev, Yu. N.; Ruban, A. V.; Furrer, D.; Venkatesh, V.; Novikov, D. L.; Burlatsky, S. F.

    2016-06-01

    The effect of composition on the antiphase boundary (APB) energy of Ni-based L 12-ordered alloys is investigated by ab initio calculations employing the coherent potential approximation. The calculated APB energies for the {111} and {001} planes reproduce experimental values of the APB energy. The APB energies for the nonstoichiometric γ' phase increase with Al concentration and are in line with the experiment. The magnitude of the alloying effect on the APB energy correlates with the variation of the ordering energy of the alloy according to the alloying element's position in the 3 d row. The elements from the left side of the 3 d row increase the APB energy of the Ni-based L 12-ordered alloys, while the elements from the right side slightly affect it except Ni. The way to predict the effect of an addition on the {111} APB energy in a multicomponent alloy is discussed.

  10. Combinatorial density functional theory-based screening of surface alloys for the oxygen reduction reaction.

    SciTech Connect

    Greeley, J.; Norskov, J.; Center for Nanoscale Materials; Technical Univ. of Denmark

    2009-03-26

    A density functional theory (DFT) -based, combinatorial search for improved oxygen reduction reaction (ORR) catalysts is presented. A descriptor-based approach to estimate the ORR activity of binary surface alloys, wherein alloying occurs only in the surface layer, is described, and rigorous, potential-dependent computational tests of the stability of these alloys in aqueous, acidic environments are presented. These activity and stability criteria are applied to a database of DFT calculations on nearly 750 binary transition metal surface alloys; of these, many are predicted to be active for the ORR but, with few exceptions, they are found to be thermodynamically unstable in the acidic environments typical of low-temperature fuel cells. The results suggest that, absent other thermodynamic or kinetic mechanisms to stabilize the alloys, surface alloys are unlikely to serve as useful ORR catalysts over extended periods of operation.

  11. Effects of neutron irradiation on deformation behavior of nickel-base fastener alloys

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Kammenzind, B.F.; Burke, M.G.

    1999-07-01

    This paper presents the effects of neutron irradiation on the fracture behavior and deformation microstructure of high-strength nickel-base alloy fastener materials, Alloy X-750 and Alloy 625. Alloy X-750 in the HTH condition, and Alloy 625 in the direct aged condition were irradiated to a fluence of 2.4x10{sup 20} n/cm{sup 2} at 264 C in the Advanced Test Reactor. Deformation structures at low strains were examined. It was previously shown that Alloy X-750 undergoes hardening, a significant degradation in ductility and an increase in intergranular fracture. In contrast, Alloy 625 had shown softening with a concomitant increase in ductility and transgranular failure after irradiation. The deformation microstructures of the two alloys were also different. Alloy X-750 deformed by a planar slip mechanism with fine microcracks forming at the intersections of slip bands with grain boundaries. Alloy 625 showed much more homogeneous deformation with fine, closely spaced slip bands and an absence of microcracks. The mechanism(s) of irradiation assisted stress corrosion cracking (IASCC) are discussed.

  12. Elevated temperature fretting fatigue of nickel based alloys

    NASA Astrophysics Data System (ADS)

    Gean, Matthew C.

    This document details the high temperature fretting fatigue of high temperature nickel based alloys common to turbine disk and blade applications. The research consists of three area of focus: Experiments are conducted to determine quantitatively the fretting fatigue lives of advanced nickel based alloys; Analytical tools are developed and used to investigate the fretting fatigue response of the material; Fractographic analysis of the experimental results is used to improve the analytical models employed in the analysis of the experiments. Sixty three fretting fatigue experiments were conducted at 649 °C using a polycrystalline Nickel specimen in contact with directionally solidified and single crystal Nickel pads. Various influences on the fretting fatigue life are investigated. Shot peened Rene' 95 had better fretting fatigue life compared to shot peened Rene' 88. Shot peening produced a 2x increase in life for Rene' 95, but only a marginal improvement in the fretting fatigue life for Rene' 88. Minor cycles in variable amplitude loading produces significant damage to the specimen. Addition of occasional overpeaks in load produces improvements in fretting fatigue life. Contact tractions and stresses are obtained through a variety of available tools. The contact tractions can be efficiently obtained for limited geometries, while FEM can provide the contact tractions for a broader class of problems, but with the cost of increased CPU requirements. Similarly, the subsurface contact stresses can be obtained using the contact tractions as a boundary condition with either a semi-analytical FFT method or FEM. It is found that to calculate contact stresses the FFT was only marginally faster than FEM. The experimental results are combined with the analysis to produce tools that are used to design against fretting fatigue. Fractographic analysis of the fracture surface indicates the nature of the fretting fatigue crack behavior. Interrupted tests were performed to analyze

  13. Electron-ion plasma modification of Al-based alloys

    NASA Astrophysics Data System (ADS)

    Ivanov, Yurii; Rygina, Mariya; Petrikova, Elizaveta; Krysina, Olga; Teresov, Anton; Ivanova, Olga; Ikonnikova, Irina

    2016-01-01

    The paper reports on the study where we analyzed the surface structure and strength properties of coated Al alloys modified by electron-ion plasma treatment. The Al alloys were deposited with a thin (≈0.5 μm) TiCu film coating (TiCu-Al system) and with a hard TiCuN coating (TiCuN-AlSi system) on a TRIO vacuum setup in the plasma of low-pressure arc discharges. The temperature fields and phase transformations in the film-substrate system were estimated by numerical simulation in a wide range of electron energy densities (5-30 J/cm2) and pulse durations (50-200 μs). The calculations allowed us to determine the threshold energy density and pulse duration at which the surface structure of the irradiated Al-based systems is transformed in a single-phase state (solid or liquid) and in a two-phase state (solid plus liquid). The elemental composition, defect structure, phase state, and lattice state in the modified surface layers were examined by optical, scanning, and transmission electron microscopy, and by X-ray diffraction analysis. The mechanical characteristics of the modified layers were studied by measuring the hardness and Young's modulus. The tribological properties of the modified layers were analyzed by measuring the wear resistance and friction coefficient. It is shown that melting and subsequent high-rate crystallization of the TiCu-Al system makes possible a multiphase Al-based surface structure with the following characteristics: crystallite size ranging within micrometer, microhardness of more than 3 times that in the specimen bulk, and wear resistance ≈1.8 times higher compared to the initial material. Electron beam irradiation of the TiCuN-AlSi system allows fusion of the coating into the substrate, thus increasing the wear resistance of the material ≈2.2 times at a surface hardness of ˜14 GPa.

  14. Dual Microstructure Heat Treatment of a Nickel-Base Disk Alloy

    NASA Technical Reports Server (NTRS)

    Gayda, John

    2001-01-01

    Existing Dual Microstructure Heat Treat (DMHT) technology was successfully applied to Alloy 10, a high strength, nickel-base disk alloy, to produce a disk with a fine grain bore and coarse grain rim. Specimens were extracted from the DMHT disk and tested in tension, creep, fatigue, and crack growth using conditions pertinent to disk applications. These data were then compared with data from "traditional" subsolvus and supersolvus heat treatments for Alloy 10. The results showed the DMHT disk to have a high strength, fatigue resistant bore comparable to that of subsolvus Alloy 10. Further, creep resistance of the DMHT rim was comparable to that of supersolvus Alloy 10. Crack growth resistance in the DMHT rim, while better than that for subsolvus, was inferior to that of supersolvus Alloy 10. The slow cool at the end of the DMHT conversion and/or the subsolvus resolution step are thought to be responsible for degrading rim DMHT crack growth resistance.

  15. Evaluation of Nb-base alloys for the divertor structure in fusion reactors

    SciTech Connect

    Purdy, I.M.

    1996-04-01

    Niobium-base alloys are candidate materials for the divertor structure in fusion reactors. For this application, an alloy should resist aqueous corrosion, hydrogen embrittlement, and radiation damage and should have high thermal conductivity and low thermal expansion. Results of corrosion and embrittlement screening tests of several binary and ternary Nb alloys in high-temperature water indicated the Mb-1Zr, Nb-5MO-1Zr, and Nb-5V-1Z4 (wt %) showed sufficient promise for further investigation. These alloys, together with pure Nb and Zircaloy-4 have been exposed to high purity water containing a low concentration of dissolved oxygen (<12 ppb) at 170, 230, and 300{degrees}C for up to {approx}3200 h. Weight-change data, microstructural observations, and qualitative mechanical-property evaluation reveal that Nb-5V-1Zr is the most promising alloy at higher temperatures. Below {approx}200{degrees}C, the alloys exhibit similiar corrosion behavior.

  16. Hydrogen embrittlement considerations in niobium-base alloys for application in the ITER divertor

    SciTech Connect

    Peterson, D.T. ); Hull, A.B.; Loomis, B.A. )

    1991-01-01

    The ITER divertor will be subjected to hydrogen from aqueous corrosion by the coolant and by transfer from the plasma. Global hydrogen concentrations are one factor in assessing hydrogen embrittlement but local concentrations affected by source fluxes and thermotransport in thermal gradients are more important considerations. Global hydrogen concentrations is some corrosion- tested alloys will be presented and interpreted. The degradation of mechanical properties of Nb-base alloys due to hydrogen is a complex function of temperature, hydrogen concentration, stresses and alloy composition. The known tendencies for embrittlement and hydride formation in Nb alloys are reviewed.

  17. Hydrogen embrittlement considerations in niobium-base alloys for application in the ITER divertor

    SciTech Connect

    Peterson, D.T.; Hull, A.B.; Loomis, B.A.

    1991-12-31

    The ITER divertor will be subjected to hydrogen from aqueous corrosion by the coolant and by transfer from the plasma. Global hydrogen concentrations are one factor in assessing hydrogen embrittlement but local concentrations affected by source fluxes and thermotransport in thermal gradients are more important considerations. Global hydrogen concentrations is some corrosion- tested alloys will be presented and interpreted. The degradation of mechanical properties of Nb-base alloys due to hydrogen is a complex function of temperature, hydrogen concentration, stresses and alloy composition. The known tendencies for embrittlement and hydride formation in Nb alloys are reviewed.

  18. Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

    SciTech Connect

    Cockeram, B.V.

    1999-11-01

    Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods.

  19. Processing of New Materials by Additive Manufacturing: Iron-Based Alloys Containing Silver for Biomedical Applications

    NASA Astrophysics Data System (ADS)

    Niendorf, Thomas; Brenne, Florian; Hoyer, Peter; Schwarze, Dieter; Schaper, Mirko; Grothe, Richard; Wiesener, Markus; Grundmeier, Guido; Maier, Hans Jürgen

    2015-07-01

    In the biomedical sector, production of bioresorbable implants remains challenging due to improper dissolution rates or deficient strength of many candidate alloys. Promising materials for overcoming the prevalent drawbacks are iron-based alloys containing silver. However, due to immiscibility of iron and silver these alloys cannot be manufactured based on conventional processing routes. In this study, iron-manganese-silver alloys were for the first time synthesized by means of additive manufacturing. Based on combined mechanical, microscopic, and electrochemical studies, it is shown that silver particles well distributed in the matrix can be obtained, leading to cathodic sites in the composite material. Eventually, this results in an increased dissolution rate of the alloy. Stress-strain curves showed that the incorporation of silver barely affects the mechanical properties.

  20. Research into Oil-based Colloidal-Graphite Lubricants for Forging of Al-based Alloys

    SciTech Connect

    Petrov, A.; Petrov, P.; Petrov, M.

    2011-05-04

    The presented paper describes the topical problem in metal forging production. It deals with the choice of an optimal lubricant for forging of Al-based alloys. Within the scope of the paper, the properties of several oil-based colloidal-graphite lubricants were investigated. The physicochemical and technological properties of these lubricants are presented. It was found that physicochemical properties of lubricant compositions have an influence on friction coefficient value and quality of forgings.The ring compression method was used to estimate the friction coefficient value. Hydraulic press was used for the test. The comparative analysis of the investigated lubricants was carried out. The forging quality was estimated on the basis of production test. The practical recommendations were given to choose an optimal oil-based colloidal-graphite lubricant for isothermal forging of Al-based alloy.

  1. NEUTRON REACTOR FUEL ELEMENT UTILIZING ZIRCONIUM-BASE ALLOYS

    DOEpatents

    Saller, H.A.; Keeler, J.R.; Szumachowski, E.R.

    1957-11-12

    This patent relates to clad fuel elements for use in neutronic reactors and is drawn to such a fuel element which consists of a core of fissionable material, comprised of an alloy of zirconium and U/sup 235/ enriched uranium, encased in a jacket of a binary zirconium-tin alloy in which the tin content ranges between 1 and 15% by weight.

  2. Performance of Alumina-Forming Austenitic Steels, Fe-base and Ni-base alloys exposed to metal dusting environments

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Unocic, Kinga A; Pint, Bruce A; Brady, Michael P

    2011-01-01

    A series of conventional Fe- and Ni- base, chromia- and alumina- forming alloys, and a newly developed creep-resistant, alumina-forming austenitic steel were developed and its performance relative to conventional Fe- and Ni-based chromia-forming alloys was evaluated in metal dusting environments with a range of water vapor contents. Five 500h experiments have been performed at 650 C with different water vapor contents and total pressures. Without water vapor, the Ni-base alloys showed greater resistance to metal dusting than the Fe-base alloys, including AFA. However, with 10-28% water vapor, more protective behavior was observed with the higher-alloyed materials and only small mass changes were observed. Longer exposure times are in progress to further differentiate performance.

  3. Pore Formation Upon Nitriding Iron and Iron-Based Alloys: The Role of Alloying Elements and Grain Boundaries

    NASA Astrophysics Data System (ADS)

    Schwarz, B.; Göhring, H.; Meka, S. R.; Schacherl, R. E.; Mittemeijer, E. J.

    2014-12-01

    Pure iron and a series of iron-based Fe-Me alloys (with Me = Al, Si, Cr, Co, Ni, and Ge) were nitrided in a NH3/H2 gas mixture at 923 K (650 °C). Different nitriding potentials were applied to investigate the development of pores under ferrite and austenite stabilizing conditions. In all cases, pores developed in the nitrided microstructure, i.e., also and strikingly pure ferritic iron exhibited pore development. The pore development is shown to be caused by the decomposition of (homogeneous) nitrogen-rich Fe(-Me)-N phase into nitrogen-depleted Fe(-Me)-N phase and molecular N2 gas. The latter, gas phase can be associated with such high pressure that the surrounding iron-based matrix can yield. Thermodynamic assessments indicate that continued decomposition, i.e., beyond the state where yielding is initiated, is possible. Precipitating alloying-element nitrides, i.e., AlN, CrN, or Si3N4, in the diffusion zone below the surface, hinder the formation of pores due to the competition of alloying-element nitride (Me x N y ) precipitation and pore (N2) development; alloying elements reducing the solubility of nitrogen enhance pore formation. No pore formation was observed upon nitriding a single crystalline pure iron specimen, nitrided under ferrite stabilizing conditions, thereby exhibiting the essential function of grain boundaries for nucleation of pores.

  4. Development and study of chemical vapor deposited tantalum base alloys

    NASA Technical Reports Server (NTRS)

    Meier, G. H.; Bryant, W. A.

    1976-01-01

    A technique for the chemical vapor deposition of alloys was developed. The process, termed pulsing, involves the periodic injection of reactant gases into a previously-evacuated reaction chamber where they blanket the substrate almost instantaneously. Formation of alternating layers of the alloy components and subsequent homogenization allows the formation of an alloy of uniform composition with the composition being determined by the duration and relative numbers of the various cycles. The technique has been utilized to produce dense alloys of uniform thickness and composition (Ta- 10 wt % W) by depositing alternating layers of Ta and W by the hydrogen reduction of TaCl5 and WCl6. A similar attempt to deposit a Ta - 8 wt % W - 2 wt% Hf alloy was unsuccessful because of the difficulty in reducing HfCl4 at temperatures below those at which gas phase nucleation of Ta and W occurred.

  5. Cr{sub 2}Nb-based alloy development

    SciTech Connect

    Liu, C.T.; Horton, J.A.; Carmichael, C.A.

    1996-05-01

    This paper summarizes recent progress in developing Cr{sub 2}Nb/Cr(Nb) alloys for structural use in advanced fossil energy conversion systems. Alloy additions were added to control the microstructure and mechanical properties. Two beneficial elements have been identified among all alloying additions added to the alloys. One element is effective in refining the coarse eutectic structure and thus substantially improves the compressive strength and ductility of the alloys. The other element enhances oxidation resistance without sacrificing the ductility. The tensile properties are sensitive to cast defects, which can not be effectively reduced by HIPping at 1450-1580{degrees}C and/or directionally solidifying via a floating zone remelting method.

  6. Friction and wear of iron-base binary alloys in sliding contact with silicon carbide in vacuum

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.

    1980-01-01

    Multipass sliding friction experiments were conducted with various iron base binary alloys in contact with a single crystal silicon carbide surface in vacuum. Results indicate that the atomic size and concentration of alloy elements play important roles in controlling the transfer and friction properties of iron base binary alloys. Alloys having high solute concentration produce more transfer than do alloys having low solute concentration. The coefficient of friction during multipass sliding generally increases with an increase in the concentration of alloying element. The change of friction with succeeding passes after the initial pass also increases as the solute to iron, atomic radius ratio increases or decreases from unity.

  7. Scale formation on Ni-based alloys in simulated solid oxide fuel cell interconnect environments

    SciTech Connect

    Ziomek-Moroz, Margaret; Cramer, Stephen D.; Holcomb, Gordon R.; Covino, Bernard S., Jr.; Bullard, Sophie J.; Singh, P.; Windisch, C.F.; Johnson, C.D.; Schaeffer, C.

    2004-11-01

    Recent publications suggest that the environment on the fuel side of the bi-polar stainless steel SOFC interconnects changes the oxidation behavior and morphology of the scale formed on the air side. The U.S. Department of Energy Albany Research Center (ARC), has examined the role of such exposure conditions on advanced nickel base alloys. Alloy formulations developed at ARC and commercial alloys were studied using X-ray diffraction (XRD) and Raman spectroscopy. The electrical property of oxide scales formed on selected alloys was determined in terms of areaspecific resistance (ASR). The corrosion behavior of ARC nickel-based alloys exposed to a dual environment of air/ H2 were compared to those of Crofer 22APU and Haynes 230.

  8. Perpendicular Magnetic Anisotropy in Co-Based Full Heusler Alloy Thin Films

    NASA Astrophysics Data System (ADS)

    Wu, Y.; Xu, X. G.; Miao, J.; Jiang, Y.

    2015-12-01

    Half-metallic Co-based full Heusler alloys have been qualified as promising functional materials in spintronic devices due to their high spin polarization. The lack of perpendicular magnetic anisotropy (PMA) is one of the biggest obstacles restricting their application in next generation ultrahigh density storage such as magnetic random access memory (MARM). How to induce the PMA in Co-based full Heusler alloy thin films has attracted much research interest of scientists. This paper presents an overview of recent progress in this research area. We hope that this paper would provide some guidance and ideas to develop highly spin-polarized Co-based Heusler alloy thin films with PMA.

  9. Corrosion of austenitic stainless steels and nickel-base alloys in supercritical water and novel control methods

    SciTech Connect

    Tan, Lizhen; Allen, Todd R.; Yang, Ying

    2012-01-01

    This chapter contains sections titled: (1) Introduction; (2) Thermodynamics of Alloy Oxidation; (3) Corrosion of Austenitic Stainless Steels and Ni-Base Alloys in SCW; (4) Novel Corrosion Control Methods; (5) Factors Influencing Corrosion; (6) Summary; and (7) References.

  10. MECHANICAL BEHAVIOR OF MOLYBDENUM DISILICIDE-BASED ALLOYS

    SciTech Connect

    A. MISRA; A. SHARIF; ET AL

    2000-12-01

    We have investigated the mechanical behavior of the following single-phase polycrystalline alloys with the MoSi{sub 2} body-center tetragonal structure: MoSi{sub 2} alloyed with {approximately}2.5 at.% Re, MoSi{sub 2} alloyed with 2 at.% Al, MoSi{sub 2} alloyed with 1 at.% Nb, and MoSi{sub 2} alloyed with 1 at.% Re and 2 at.% Al. Several anomalies in the mechanical behavior of alloyed materials were observed. For example, (1) addition of only {approximately}2.5 at. % Re results in an order of magnitude increase in compressive strength at 1600 C, (2) additions of Nb and Al cause solution softening at near-ambient temperatures, and (3) quaternary MoSi{sub 2}-Re-Al alloys show strengthening at elevated temperatures and reduction in flow stress with enhanced plasticity at near-ambient temperatures in compression. The mechanisms of anomalous solution hardening and softening are discussed.

  11. Recent progress in high Bs Fe-based nanocrystalline soft magnetic alloys

    NASA Astrophysics Data System (ADS)

    Ohta, M.; Yoshizawa, Y.

    2011-02-01

    High saturation magnetic flux density (high-Bs) alloy has been developed in an Fe-based nanocrystalline alloy system. A nanocrystalline phase with an average grain size of about 20 nm is obtained by annealing Cu-substituted and/or Cu-and-Si-complex-substituted Fe-B amorphous alloys. The alloy exhibits low coercivity of less than 7 A m-1 and a high Bs of more than 1.8 T. The iron loss at 50 Hz and 1.6 T for a toroidal core made of Fe80.5Cu1.5Si4B14 nanocrystalline alloy is 0.46 W kg-1, which is about 2/3 of that of grain-oriented Si steel. Moreover, the iron loss at 10 kHz and 0.2 T for a wound core made of this alloy is 7.5 W kg-1, which is about 25% of that of non-grain-oriented Si steel and about 60% of that of an Fe-based amorphous alloy. In addition, the cut cores made of the alloy show good superimposed dc-current characteristics and appear promising in applications such as power choke coils (at the high-frequency region).

  12. Imprecise knowledge based design and development of titanium alloys for prosthetic applications.

    PubMed

    Datta, S; Mahfouf, M; Zhang, Q; Chattopadhyay, P P; Sultana, N

    2016-01-01

    Imprecise knowledge on the composition-processing-microstructure-property correlation of titanium alloys combined with experimental data are used for developing rule based models for predicting the strength and elastic modulus of titanium alloys. The developed models are used for designing alloys suitable for orthopedic and dental applications. Reduced Space Searching Algorithm is employed for the multi-objective optimization to find composition, processing and microstructure of titanium alloys suitable for orthopedic applications. The conflicting requirements attributes of the alloys for this particular purpose are high strength with low elastic modulus, along with adequate biocompatibility and low costs. The 'Pareto' solutions developed through multi-objective optimization show that the preferred compositions for the fulfilling the above objectives lead to β or near β-alloys. The concept of decision making employed on the solutions leads to some compositions, which should provide better combination of the required attributes. The experimental development of some of the alloys has been carried out as guided by the model-based design methodology presented in this research. Primary characterizations of the alloys show encouraging results in terms of the mechanical properties. PMID:26398780

  13. Melting, Processing, and Properties of Disordered Fe-Al and Fe-Al-C Based Alloys

    NASA Astrophysics Data System (ADS)

    Satya Prasad, V. V.; Khaple, Shivkumar; Baligidad, R. G.

    2014-09-01

    This article presents a part of the research work conducted in our laboratory to develop lightweight steels based on Fe-Al alloys containing 7 wt.% and 9 wt.% aluminum for construction of advanced lightweight ground transportation systems, such as automotive vehicles and heavy-haul truck, and for civil engineering construction, such as bridges, tunnels, and buildings. The melting and casting of sound, porosity-free ingots of Fe-Al-based alloys was accomplished by a newly developed cost-effective technique. The technique consists of using a special flux cover and proprietary charging schedule during air induction melting. These alloys were also produced using a vacuum induction melting (VIM) process for comparison purposes. The effect of aluminum (7 wt.% and 9 wt.%) on melting, processing, and properties of disordered solid solution Fe-Al alloys has been studied in detail. Fe-7 wt.% Al alloy could be produced using air induction melting with a flux cover with the properties comparable to the alloy produced through the VIM route. This material could be further processed through hot and cold working to produce sheets and thin foils. The cold-rolled and annealed sheet exhibited excellent room-temperature ductility. The role of carbon in Fe-7 wt.% Al alloys has also been examined. The results indicate that Fe-Al and Fe-Al-C alloys containing about 7 wt.% Al are potential lightweight steels.

  14. Effect of exposure in steam or argon on the creep properties of Ni-based alloys: Creep properties of Ni-based alloys

    SciTech Connect

    Dryepondt, S.; Unocic, K. A.; Pint, B. A.

    2012-09-17

    Although expensive, Ni-based superalloys are of interest for the ultrasupercritical steam program because of their good creep and oxidation resistance at temperature above 700 C. However, the effect of steam oxidation on the alloy mechanical properties is unknown, and creep specimens of alloy CCA617, 740 and 230 were pre-oxidized for 2000 and 4000h in steam at 800 C before testing in air at the same temperature. Exposure in steam decreased the creep properties of alloy CCA617 compared with as fabricated material, had less of an effect on alloy 740, and did not affect alloy 230. Testing of a specimen repolished after steam exposure as well as microstructure observation indicate that the oxidation affected zone at the specimen surface is not responsible for the properties degradation. Surprisingly, a similar time anneal in an inert environment resulted in a drastic decrease of creep rupture life and an increase in the creep rate and elongation at rupture. TEM analysis revealed that the mechanical properties decrease for alloy CCA617 is related to the absence of precipitates in the grain.

  15. Mn-Fe base and Mn-Cr-Fe base austenitic alloys

    DOEpatents

    Brager, Howard R.; Garner, Francis A.

    1987-09-01

    Manganese-iron base and manganese-chromium-iron base austenitic alloys designed to have resistance to neutron irradiation induced swelling and low activation have the following compositions (in weight percent): 20 to 40 Mn; up to about 15 Cr; about 0.4 to about 3.0 Si; an austenite stabilizing element selected from C and N, alone or in combination with each other, and in an amount effective to substantially stabilize the austenite phase, but less than about 0.7 C, and less than about 0.3 N; up to about 2.5 V; up to about 0.1 P; up to about 0.01 B; up to about 3.0 Al; up to about 0.5 Ni; up to about 2.0 W; up to about 1.0 Ti; up to about 1.0 Ta; and with the remainder of the alloy being essentially iron.

  16. Mn-Fe base and Mn-Cr-Fe base austenitic alloys

    DOEpatents

    Brager, Howard R.; Garner, Francis A.

    1987-01-01

    Manganese-iron base and manganese-chromium-iron base austenitic alloys designed to have resistance to neutron irradiation induced swelling and low activation have the following compositions (in weight percent): 20 to 40 Mn; up to about 15 Cr; about 0.4 to about 3.0 Si; an austenite stabilizing element selected from C and N, alone or in combination with each other, and in an amount effective to substantially stabilize the austenite phase, but less than about 0.7 C, and less than about 0.3 N; up to about 2.5 V; up to about 0.1 P; up to about 0.01 B; up to about 3.0 Al; up to about 0.5 Ni; up to about 2.0 W; up to about 1.0 Ti; up to about 1.0 Ta; and with the remainder of the alloy being essentially iron.

  17. Factors affecting the optical properties of Pd-free Au-Pt-based dental alloys.

    PubMed

    Shiraishi, Takanobu; Takuma, Yasuko; Miura, Eri; Tanaka, Yasuhiro; Hisatsune, Kunihiro

    2003-12-01

    The optical properties of experimental Au-Pt-based alloys containing a small amount of In, Sn, and Zn were investigated by spectrophotometric colorimetry to extract factors affecting color of Au-Pt-based high-karat dental alloys. It was found that the optical properties of Au-Pt-based alloys are strongly affected by the number of valence electrons per atom in an alloy, namely, the electron:atom ratio, e/a. That is, by increasing the e/a-value, activities of reflection in the long-wavelength range and absorption in the short-wavelength range in the visible spectrum apparently increased. As a result, the maximum slope of the spectral reflectance curve at the absorption edge, which is located near 515 nm (approximately 2.4 eV), apparently increased with e/a-value. Due to this effect, the b*-coordinate (yellow-blue) in the CIELAB color space considerably increased and the a*-coordinate (red-green) slightly increased with e/a-value. The addition of a third element with a higher number of valence electrons to the binary Au-Pt alloy is, therefore, effective in giving a gold tinge to the parent Au-Pt alloy. This information may be useful in controlling the color of Au-Pt-based dental alloys. PMID:15348493

  18. Ignition characteristics of the nickel-based alloy UNS N07718 in pressurized oxygen

    NASA Technical Reports Server (NTRS)

    Bransford, James W.; Billiard, Phillip A.; Hurley, James A.; Mcdermott, Kathleen M.; Vazquez, Isaura

    1989-01-01

    The development of ignition and combustion in pressurized oxygen atmospheres was studied for the nickel based alloy UNS N07718. Ignition of the alloy was achieved by heating the top. It was found that the alloy would autoheat to destruction from temperatures below the solidus temperature. In addition, endothermic events occurred as the alloy was heated, many at reproducible temperatures. Many endothermic events occurred prior to abrupt increases in surface temperature and appeared to accelerate the rate of increase in specimen temperature. It appeared that the source of some endotherms may increase the oxidation rate of the alloy. Ignition parameters are defined and the temperatures at which these parameters occur are given for the oxygen pressure range of 1.72 to 13.8 MPa (250 to 2000 psia).

  19. Evaluation of Surface Roughness and Tensile Strength of Base Metal Alloys Used for Crown and Bridge on Recasting (Recycling)

    PubMed Central

    Hashmi, Syed W.; Rao, Yogesh; Garg, Akanksha

    2015-01-01

    Background Dental casting alloys play a prominent role in the restoration of the partial dentition. Casting alloys have to survive long term in the mouth and also have the combination of structure, molecules, wear resistance and biologic compatibility. According to ADA system casting alloys were divided into three groups (wt%); high noble, Noble and predominantly base metal alloys. Aim To evaluate the mechanical properties such as tensile strength and surface roughness of the new and recast base metal (nickel-chromium) alloys. Materials and Methods Recasting of the base metal alloys derived from sprue and button, to make it reusable has been done. A total of 200 test specimens were fabricated using specially fabricated jig of metal and divided into two groups- 100 specimens of new alloy and 100 specimens of recast alloys, which were tested for tensile strength on universal testing machine and surface roughness on surface roughness tester. Results Tensile strength of new alloy showed no statistically significant difference (p-value>0.05) from recast alloy whereas new alloy had statistically significant surface roughness (Maximum and Average surface roughness) difference (p-value<0.01) as compared to recast alloy. Conclusion Within the limitations of the study it is concluded that the tensile strength will not be affected by recasting of nickel-chromium alloy whereas surface roughness increases markedly. PMID:26393194

  20. Shape Memory Alloy (SMA)-Based Launch Lock

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-01-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing shaft's free motion which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  1. Shape-Memory-Alloy-Based Deicing System Developed

    NASA Technical Reports Server (NTRS)

    1996-01-01

    Ice buildup on aircraft leading edge surfaces has historically been a problem. Most conventional deicing systems rely either on surface heating to melt the accreted ice or pneumatic surface inflation to mechanically debond the ice. Deicers that rely solely on surface heating require large amounts of power. Pneumatic deicers usually cannot remove thin layers of ice and lack durability. Thus, there is a need for an advanced, low-power ice protection system. As part of the NASA Small Business and Innovation Research (SBIR) program, Innovative Dynamics, Inc., developed an aircraft deicing system that utilizes the properties of Shape Memory Alloys (SMA). The SMA-based system has achieved promising improvements in energy efficiency and durability over more conventional deicers. When they are thermally activated, SMA materials change shape; this is analogous to a conventional thermal expansion. The thermal input is currently applied via conventional technology, but there are plans to implement a passive thermal input that is supplied from the energy transfer due to the formation of the ice itself. The actively powered deicer was tested in the NASA Lewis Icing Research Tunnel on a powered rotating rig in early 1995. The system showed promise, deicing both rime and glaze ice shapes as thin as 1/8 in. The first prototype SMA deicer reduced power usage by 45 percent over existing electrothermal systems. This prototype system was targeted for rotorcraft system development. However, there are current plans underway to develop a fixed-wing version of the deicer.

  2. Deployable aerospace PV array based on amorphous silicon alloys

    NASA Technical Reports Server (NTRS)

    Hanak, Joseph J.; Walter, Lee; Dobias, David; Flaisher, Harvey

    1989-01-01

    The development of the first commercial, ultralight, flexible, deployable, PV array for aerospace applications is discussed. It is based on thin-film, amorphous silicon alloy, multijunction, solar cells deposited on a thin metal or polymer by a proprietary, roll-to-roll process. The array generates over 200 W at AM0 and is made of 20 giant cells, each 54 cm x 29 cm (1566 sq cm in area). Each cell is protected with bypass diodes. Fully encapsulated array blanket and the deployment mechanism weigh about 800 and 500 g, respectively. These data yield power per area ratio of over 60 W/sq m specific power of over 250 W/kg (4 kg/kW) for the blanket and 154 W/kg (6.5 kg/kW) for the power system. When stowed, the array is rolled up to a diameter of 7 cm and a length of 1.11 m. It is deployed quickly to its full area of 2.92 m x 1.11 m, for instant power. Potential applications include power for lightweight space vehicles, high altitude balloons, remotely piloted and tethered vehicles. These developments signal the dawning of a new age of lightweight, deployable, low-cost space arrays in the range from tens to tens of thousands of watts for near-term applications and the feasibility of multi-100 kW to MW arrays for future needs.

  3. The HIP-nitriding of steels and titanium based alloys

    SciTech Connect

    Jacobs, M.H.; Ashworth, M.A.; Marshall, A.J.

    1996-12-31

    The paper discusses the HIP processing of nitriding steels (S106 and EN41B), austenitic stainless steel and titanium based alloys (cp Ti, Ti-6Al-4V and Ti-48Al-2Mn-2Nb), using ammonia and nitrogen gases as the pressurizing media to produce a nitrided surface. The paper compares the HIP-nitrided material with conventionally nitrided samples in terms of microstructure, case depths (in particular the ability to nitride uniformly down blind holes) and mechanical properties. The effect of HIP process parameters (time, temperature and pressure) on the resultant nitrided surface will also be discussed. Results obtained using NH{sub 3} will be compared with those obtained on samples HIPed in a pure N{sub 2} atmosphere with particular reference to the nitriding steels and the formation of a white layer. The use of NH{sub 3}/N{sub 2} gas mixtures on the nitriding of steels is investigated to determine the effect of NH{sub 3} concentration on process kinetics.

  4. Shape Memory Alloy (SMA)-based launch lock

    NASA Astrophysics Data System (ADS)

    Badescu, Mircea; Bao, Xiaoqi; Bar-Cohen, Yoseph

    2014-04-01

    Most NASA missions require the use of a launch lock for securing moving components during the launch or securing the payload before release. A launch lock is a device used to prevent unwanted motion and secure the controlled components. The current launch locks are based on pyrotechnic, electro mechanically or NiTi driven pin pullers and they are mostly one time use mechanisms that are usually bulky and involve a relatively high mass. Generally, the use of piezoelectric actuation provides high precession nanometer accuracy but it relies on friction to generate displacement. During launch, the generated vibrations can release the normal force between the actuator components allowing free motion of the shaft, which could result in damage to the actuated structures or instruments. This problem is common to other linear actuators that consist of a ball screw mechanism. The authors are exploring the development of a novel launch lock mechanism that is activated by a shape memory alloy (SMA) material ring, a rigid element and an SMA ring holding flexure. The proposed design and analytical model will be described and discussed in this paper.

  5. High strength nickel-base alloy with improved oxidation resistance up to 2200 degrees F

    NASA Technical Reports Server (NTRS)

    Freche, J. C.; Waters, W. J.

    1968-01-01

    Modifying the chemistry of the NASA TAZ-8 alloy and utilizing vacuum melting techniques provides a high strength, workable nickel base superalloy with improved oxidation resistance for use up to 2200 degrees F.

  6. Advanced oxidation-resistant iron-based alloys for LWR fuel cladding

    NASA Astrophysics Data System (ADS)

    Terrani, K. A.; Zinkle, S. J.; Snead, L. L.

    2014-05-01

    Application of advanced oxidation-resistant iron alloys as light water reactor fuel cladding is proposed. The motivations are based on specific limitations associated with zirconium alloys, currently used as fuel cladding, under design-basis and beyond-design-basis accident scenarios. Using a simplified methodology, gains in safety margins under severe accidents upon transition to advanced oxidation-resistant iron alloys as fuel cladding are showcased. Oxidation behavior, mechanical properties, and irradiation effects of advanced iron alloys are briefly reviewed and compared to zirconium alloys as well as historic austenitic stainless steel cladding materials. Neutronic characteristics of iron-alloy-clad fuel bundles are determined and fed into a simple economic model to estimate the impact on nuclear electricity production cost. Prior experience with steel cladding is combined with the current understanding of the mechanical properties and irradiation behavior of advanced iron alloys to identify a combination of cladding thickness reduction and fuel enrichment increase (∼0.5%) as an efficient route to offset any penalties in cycle length, due to higher neutron absorption in the iron alloy cladding, with modest impact on the economics.

  7. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  8. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    DOE PAGESBeta

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive formore » Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.« less

  9. Atomic-scale properties of Ni-based FCC ternary, and quaternary alloys

    SciTech Connect

    Tamm, Artur; Aabloo, Alvo; Klintenberg, Mattias; Stocks, Malcolm; Caro, Alfredo

    2015-08-26

    The aim of our study is to characterize some atomic-scale properties of Ni-based FCC multicomponent alloys. For this purpose, we use Monte Carlo method combined with density functional theory calculations to study short-range order (SRO), atomic displacements, electronic density of states, and magnetic moments in equimolar ternary NiCrCo, and quaternary NiCrCoFe alloys. The salient features for the ternary alloy are a negative SRO parameter between Ni Cr and a positive between Cr Cr pairs as well as a weakly magnetic state. For the quaternary alloy we predict negative SRO parameter for Ni Cr and Ni Fe pairs and positive for Cr Cr and Fe Fe pairs. Atomic displacements for both ternary and quaternary alloys are negligible. In contrast to the ternary, the quaternary alloy shows a complex magnetic structure. The electronic structure of the ternary and quaternary alloys shows differences near the Fermi energy between a random solid solution and the predicted structure with SRO. Despite that, the calculated EXAFS spectra does not show enough contrast to discriminate between random and ordered structures. Finally, the predicted SRO has an impact on point-defect energetics, electron phonon coupling and thermodynamic functions and thus, SRO should not be neglected when studying properties of these two alloys.

  10. Thermodynamic Prediction of Compositional Phases Confirmed by Transmission Electron Microscopy on Tantalum-Based Alloy Weldments

    SciTech Connect

    Moddeman, William E.; Birkbeck, Janine C.; Barklay, Chadwick D.; Kramer, Daniel P.; Miller, Roger G.; Allard, Lawrence F.

    2007-01-30

    Tantalum alloys have been used by the U.S. Department of Energy as structural alloys for radioisotope based thermal to electrical power systems since the 1960s. Tantalum alloys are attractive for high temperature structural applications due to their high melting point, excellent formability, good thermal conductivity, good ductility (even at low temperatures), corrosion resistance, and weldability. Tantalum alloys have demonstrated sufficient high-temperature toughness to survive prolonged exposure to the radioisotope power-system working environment. Typically, the fabrication of power systems requires the welding of various components including the structural members made of tantalum alloys. Issues such as thermodynamics, lattice structure, weld pool dynamics, material purity and contamination, and welding atmosphere purity all potentially confound the understanding of the differences between the weldment properties of the different tantalum-based alloys. The objective of this paper is to outline the thermodynamically favorable material phases in tantalum alloys, with and without small amounts of hafnium, during and following solidification, based on the results derived from the FactSage(c) Integrated Thermodynamic Databank. In addition, Transition Electron Microscopy (TEM) data will show for the first time, the changes occurring in the HfC before and after welding, and the data will elucidate the role HfC plays in pinning grain boundaries.

  11. Application of STEM characterization for investigating radiation effects in BCC Fe-based alloys

    SciTech Connect

    Parish, Chad M.; Field, Kevin G.; Certain, Alicia G.; Wharry, Janelle P.

    2015-04-20

    This paper provides a general overview of advanced scanning transmission electron microscopy (STEM) techniques used for characterization of irradiated BCC Fe-based alloys. Advanced STEM methods provide the high-resolution imaging and chemical analysis necessary to understand the irradiation response of BCC Fe-based alloys. The use of STEM with energy dispersive x-ray spectroscopy (EDX) for measurement of radiation-induced segregation (RIS) is described, with an illustrated example of RIS in proton- and self-ion irradiated T91. Aberration-corrected STEM-EDX for nanocluster/nanoparticle imaging and chemical analysis is also discussed, and examples are provided from ion-irradiated oxide dispersion strengthened (ODS) alloys. In conclusion, STEM techniques for void, cavity, and dislocation loop imaging are described, with examples from various BCC Fe-based alloys.

  12. Application of STEM characterization for investigating radiation effects in BCC Fe-based alloys

    DOE PAGESBeta

    Parish, Chad M.; Field, Kevin G.; Certain, Alicia G.; Wharry, Janelle P.

    2015-04-20

    This paper provides a general overview of advanced scanning transmission electron microscopy (STEM) techniques used for characterization of irradiated BCC Fe-based alloys. Advanced STEM methods provide the high-resolution imaging and chemical analysis necessary to understand the irradiation response of BCC Fe-based alloys. The use of STEM with energy dispersive x-ray spectroscopy (EDX) for measurement of radiation-induced segregation (RIS) is described, with an illustrated example of RIS in proton- and self-ion irradiated T91. Aberration-corrected STEM-EDX for nanocluster/nanoparticle imaging and chemical analysis is also discussed, and examples are provided from ion-irradiated oxide dispersion strengthened (ODS) alloys. In conclusion, STEM techniques for void,more » cavity, and dislocation loop imaging are described, with examples from various BCC Fe-based alloys.« less

  13. Commercialization status of Ni{sub 3}Al-based alloys

    SciTech Connect

    Sikka, V.K.

    1997-12-31

    The Ni{sub 3}Al-based alloys have been under development at the Oak Ridge National Laboratory (ORNL) and other research institutions in the United States and around the world for the last ten years. The incremental developments of composition, melting process, casting methods, property data, corrosion data, weldability development, and prototype component testing under production-like operating conditions have pushed the ORNL-developed Ni{sub 3}Al-based alloys closer to commercialization. This paper will present the highlights of incremental technical developments along with the approach and current status of commercialization. It is concluded that cast components are the primary applications of Ni{sub 3}Al-based alloys, and applications range from heat-treating fixtures of forging dies. It is also concluded that the commercialization process is accelerated when technology is licensed to an organization that can produce the alloy, has component manufacturing capability, and is also a user.

  14. Corrosion Performance Based on the Microstructural Array of Al-Based Monotectic Alloys in a NaCl Solution

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Freitas, Emmanuelle S.; Garcia, Amauri

    2014-01-01

    The aim of this study is to compare the electrochemical behavior of three monotectic Al-based alloys (Al-Pb, Al-Bi, and Al-In) in a 0.5 M NaCl solution at room temperature. Two distinct microstructure arrays were experimentally obtained for each Al monotectic alloy by using a water-cooled unidirectional solidification system. Results of electrochemical impedance spectroscopy (EIS) plots, potentiodynamic polarization curves, and impedance parameters obtained by an equivalent circuit analysis are discussed. It was found that the Al-Pb alloy has lower corrosion current density, higher polarization resistance, lower relative weight, and cost than the corresponding values of Al-Bi and Al-In alloys. It is also shown that the electrochemical behavior of the three alloys examined are intimately correlated with the scale of the corresponding microstructure, with smaller droplets and spacings (i.e., cell and interphase spacings) being associated with a decrease in the corrosion resistance.

  15. Corrosion behavior of experimental and commercial nickel-base alloys in HCl and HCl containing Fe3+

    SciTech Connect

    Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Ziomek-Moroz, M.

    2006-03-01

    The effects of ferric ions on the corrosion resistance and electrochemical behavior of a series of Ni-based alloys in 20% HCl at 30ºC were investigated. The alloys studied were those prepared by the Albany Research Center (ARC), alloys J5, J12, J13, and those sold commercially, alloys 22, 242, 276, and 2000. Tests included mass loss, potentiodynamic polarization, and linear polarization.

  16. Hot Workability of CuZr-Based Shape Memory Alloys for Potential High-Temperature Applications

    NASA Astrophysics Data System (ADS)

    Biffi, Carlo Alberto; Tuissi, Ausonio

    2014-07-01

    The research on high-temperature shape memory alloys has been growing because of the interest of several potential industrial fields, such as automotive, aerospace, mechanical, and control systems. One suitable candidate is given by the CuZr system, because of its relative low price in comparison with others, like the NiTi-based one. In this context, the goal of this work is the study of hot workability of some CuZr-based shape memory alloys. In particular, this study addresses on the effect of hot rolling process on the metallurgical and calorimetric properties of the CuZr system. The addition of some alloying elements (Cr, Co, Ni, and Ti) is taken into account and their effect is also put in comparison with each other. The alloys were produced by means of an arc melting furnace in inert atmosphere under the shape of cigars. Due to the high reactivity of these alloys at high temperature, the cigars were sealed in a stainless steel can before the processing and two different procedures of hot rolling were tested. The characterization of the rolled alloys is performed using discrete scanning calorimetry in terms of evolution of the martensitic transformation and scanning electron microscopy for the microstructural investigations. Additionally, preliminary tests of laser interaction has been also proposed on the alloy more interesting for potential applications, characterized by high transformation temperatures and its good thermal stability.

  17. Development of tough, strong, iron-base alloy for cryogenic applications

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.

    1983-01-01

    The development of an iron-base alloy that combines the normally divergent properties of high toughness and high strength at cryogenic temperatures is discussed. Specifically, alloy properties were sought which at -196 C would exhibit a fracture toughness of 220 MPa-m(1/2) with a corresponding yield strength of 1.4 GPa (200 ksi). Early work showed that high toughness could be achieved in Fe-12Ni alloys containing reactive metal additions such as Al, Nb, Ti, and V. Further research emphasized strengthening of these tough alloys by thermomechanical processing and the addition of Cu. Results showed that high strength and high toughness could be achieved in a single alloy at temperatures as low as -196 C. An alloy with composition Fe-12Ni-9.5Al-2Cu exhibited a yield strength of 1.65 GPa with a corresponding fracture toughness of 220 MPa-m(1/2) at -196 C. Strengthening due to Cu additions to the Fe-12Ni base alloys results primarily from precipitation of Cu-rich epsilon particles approximately 20 nm in diameter. Strengthening mechanisms are discussed in terms of an elastic modulus hardening model and are supported by transimission electron microscopy examinations of selected test specimens.

  18. Biocompatibility of new Ti-Nb-Ta base alloys.

    PubMed

    Hussein, Abdelrahman H; Gepreel, Mohamed A-H; Gouda, Mohamed K; Hefnawy, Ahmad M; Kandil, Sherif H

    2016-04-01

    β-type titanium alloys are promising materials in the field of medical implants. The effect of β-phase stability on the mechanical properties, corrosion resistance and cytotoxicity of a newly designed β-type (Ti77Nb17Ta6) biocompatible alloys are studied. The β-phase stability was controlled by the addition of small quantities of Fe and O. X-ray diffraction and microstructural analysis showed that the addition of O and Fe stabilized the β-phase in the treated solution condition. The strength and hardness have increased with the increase in β-phase stability while ductility and Young's modulus have decreased. The potentio-dynamic polarization tests showed that the corrosion resistance of the new alloys is better than Ti-6Al-4V alloy by at least ten times. Neutral red uptake assay cytotoxicity test showed cell viability of at least 95%. The new alloys are promising candidates for biomedical applications due to their high mechanical properties, corrosion resistance, and reduced cytotoxicity. PMID:26838885

  19. Interstitial-phase precipitation in iron-base alloys: a comparative study

    SciTech Connect

    Pelton, A.R.

    1982-06-01

    Recent developments have elucidated the atomistic mechanisms of precipitation of interstitial elements in simple alloy systems. However, in the more technologically important iron base alloys, interstitial phase precipitation is generally not well understood. The present experimental study was therefore designed to test the applicability of these concepts to more complex ferrous alloys. Hence, a comparative study was made of interstitial phase precipitation in ferritic Fe-Si-C and in austenitic phosphorus-containing Fe-Cr-Ni steels. These systems were subjected to a variety of quench-age thermal treatments, and the microstructural development was subsequently characterized by transmission electron microscopy.

  20. Mechanical Responses of Superlight β-Based Mg-Li-Al-Zn Wrought Alloys under Resonance

    NASA Astrophysics Data System (ADS)

    Song, Jenn-Ming; Lin, Yi-Hua; Su, Chien-Wei; Wang, Jian-Yih

    2009-05-01

    To extend the application of lightweight Mg alloys in the automotive industry, this study suggests a β-based Mg-Li alloy (LAZ1110) with superior vibration fracture resistance by means of material design. In the cold-rolled state, a strengthened β matrix by the additions of Al and Zn, as well as intergranular platelike α precipitates, which are able to stunt the crack growth, contributes to a comparable vibration life with commercial Mg-Al-Zn alloys under a similar strain condition.

  1. Erosion-corrosion performance of nickel-based and copper-based alloys in the Arabian Gulf seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Sayegh, A.

    1996-10-01

    The erosion-corrosion behavior of nickel-based (UNS N0 6022) and copper-based (UNS C71500) alloy tubes in water flowing seawater containing sulfide ions is investigated. Visual, optical and scanning electron microscopy examinations of the internal surfaces of the tubes were conducted to compare the susceptibilities to erosion-corrosion attack of these two alloys, taking into consideration the nature of the product films formed.

  2. Creep behavior of uranium carbide-based alloys

    NASA Technical Reports Server (NTRS)

    Seltzer, M. S.; Wright, T. R.; Moak, D. P.

    1975-01-01

    The present work gives the results of experiments on the influence of zirconium carbide and tungsten on the creep properties of uranium carbide. The creep behavior of high-density UC samples follows the classical time-dependence pattern of (1) an instantaneous deformation, (2) a primary creep region, and (3) a period of steady-state creep. Creep rates for unalloyed UC-1.01 and UC-1.05 are several orders of magnitude greater than those measured for carbide alloys containing a Zr-C and/or W dispersoid. The difference in creep strength between alloyed and unalloyed materials varies with temperature and applied stress.

  3. Chromium boron surfaced nickel-iron base alloys

    NASA Technical Reports Server (NTRS)

    Rashid, James M. (Inventor); Friedrich, Leonard A. (Inventor); Freling, Melvin (Inventor)

    1984-01-01

    Chromium boron diffusion coatings on nickel iron alloys uniquely provide them with improvement in high cycle fatigue strength (up to 30%) and erosion resistance (up to 15 times), compared to uncoated alloy. The diffused chromium layer extends in two essential concentration zones to a total depth of about 40.times.10.sup.-6 m, while the succeeding boron layer is limited to 50-90% of the depth of the richest Cr layer nearest the surface. Both coatings are applied using conventional pack diffusion processes.

  4. Tool wear mechanisms in the machining of Nickel based super-alloys: A review

    NASA Astrophysics Data System (ADS)

    Akhtar, Waseem; Sun, Jianfei; Sun, Pengfei; Chen, Wuyi; Saleem, Zawar

    2014-06-01

    Nickel based super-alloys are widely employed in aircraft engines and gas turbines due to their high temperature strength, corrosion resistance and, excellent thermal fatigue properties. Conversely, these alloys are very difficult to machine and cause rapid wear of the cutting tool, frequent tool changes are thus required resulting in low economy of the machining process. This study provides a detailed review of the tool wear mechanism in the machining of nickel based super-alloys. Typical tool wear mechanisms found by different researchers are analyzed in order to find out the most prevalent wear mechanism affecting the tool life. The review of existing works has revealed interesting findings about the tool wear mechanisms in the machining of these alloys. Adhesion wear is found to be the main phenomenon leading to the cutting tool wear in this study.

  5. Antiferromagnetic FeMn alloys electrodeposited from chloride-based electrolytes.

    PubMed

    Ruiz-Gómez, Sandra; Ranchal, Rocío; Abuín, Manuel; Aragón, Ana María; Velasco, Víctor; Marín, Pilar; Mascaraque, Arantzazu; Pérez, Lucas

    2016-03-01

    The capability of synthesizing Fe-based antiferromagnetic metal alloys would fuel the use of electrodeposition in the design of new magnetic devices such as high-aspect-ratio spin valves or new nanostructured hard magnetic composites. Here we report the synthesis of high quality antiferromagnetic FeMn alloys electrodeposited from chloride-based electrolytes. We have found that in order to grow homogeneous FeMn films it is necessary to incorporate a large concentration of NH4Cl as an additive in the electrolyte. The study of the structure and magnetic properties shows that films with composition close to Fe50Mn50 are homogeneous antiferromagnetic alloys. We have established a parameter window for the synthesis of FeMn alloys that show antiferromagnetism at room temperature. PMID:26925594

  6. Iron-based alloy and nitridation treatment for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Yang, Bing [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN

    2010-11-09

    A corrosion resistant electrically conductive component that can be used as a bipolar plate in a PEM fuel cell application is composed of an alloy substrate which has 10-30 wt. % Cr, 0.5 to 7 wt. % V, and base metal being Fe, and a continuous surface layer of chromium nitride and vanadium nitride essentially free of base metal. A oxide layer of chromium vanadium oxide can be disposed between the alloy substrate and the continuous surface nitride layer. A method to prepare the corrosion resistant electrically conductive component involves a two-step nitridization sequence by exposing the alloy to a oxygen containing gas at an elevated temperature, and subsequently exposing the alloy to an oxygen free nitrogen containing gas at an elevated temperature to yield a component where a continuous chromium nitride layer free of iron has formed at the surface.

  7. Surface modification of ferritic and Ni based alloys for improved oxidation resistance of SOFC interconnect applications

    SciTech Connect

    Jablonski, Paul D.; Alman, David E.; Kung, Steven C.

    2005-08-01

    This research is aimed at evaluating a surface modification of ferritic stainless steels (Type-430 and Crofer 22APU) and nickel-base alloys (Haynes 230) for use in the SOFC temperature range of 700 to 800°C. A surface treatment was devised to enhance the stability of the base metal oxide that forms and to reduce the oxidation rate of the materials at high temperature. Oxidation tests (in wet air; treated and untreated) were conducted at 800°C to evaulate the corrosion resistance of the alloys. It was found that the surface treatment improved the oxidation resistance of all the alloys tested. However, the treatment improved the performance of 430SS more than that of the other alloys.

  8. Tailoring Fe-Base Alloys for Intermediate Temperature SOFC Interconnect Application

    SciTech Connect

    J.H. Zhu; M.P. Brady; H.U. Anderson

    2007-12-31

    This report summarized the research efforts and major conclusions for our SECA Phase I and II project focused on Cr-free or low Cr Fe-Ni based alloy development for intermediate temperature solid oxide fuel cell (SOFC) interconnect application. Electrical conductivity measurement on bulk (Fe,Ni){sub 3}O{sub 4} coupons indicated that this spinel phase possessed a higher electrical conductivity than Cr{sub 1.5}Mn{sub 1.5}O{sub 4} spinel and Cr{sub 2}O{sub 3}, which was consistent with the low area specific resistance (ASR) of the oxide scale formed on these Fe-Ni based alloys. For Cr-free Fe-Ni binary alloys, although the increase in Ni content in the alloys improved the oxidation resistance, and the Fe-Ni binary alloys exhibited adequate CTE and oxide scale ASR, their oxidation resistance needs to be further improved. Systematic alloy design efforts have led to the identification of one low-Cr (6wt.%) Fe-Ni-Co based alloy which formed a protective, electrically-conductive Cr{sub 2}O{sub 3} inner layer underneath a Cr-free, highly conductive spinel outer layer. This low-Cr, Fe-Ni-Co alloy has demonstrated a good CTE match with other cell components; high oxidation resistance comparable to that of Crofer; low oxide scale ASR with the formation of electrically-insulating phases in the oxide scale; no scale spallation during thermal cycling; adequate compatibility with cathode materials; and comparable mechanical properties with Crofer. The existence of the Cr-free (Fe,Co,Ni){sub 3}O{sub 4} outer layer effectively reduced the Cr evaporation and in transpiration testing resulted in a 6-fold decrease in Cr evaporation as compared to a state-of-the-art ferritic interconnect alloy. In-cell testing using an anode supported cell with a configuration of Alloy/Pt/LSM/YSZ/Ni+YSZ indicates that the formation of the Cr-free spinel layer via thermal oxidation was effective in blocking the Cr migration and thus improving the cell performance stability. Electroplating of the Fe

  9. Burner Rig Hot Corrosion of Five Ni-Base Alloys Including Mar-M247

    NASA Technical Reports Server (NTRS)

    Nesbitt, James A.; Helmink, R.; Harris, K.; Erickson, G.

    2000-01-01

    The hot corrosion resistance of four new Ni-base superalloys was compared to that of Mar-M247 by testing in a Mach 0.3 burner rig at 900 C for 300 1-hr cycles. While the Al content was held the same as in the Mar-M247, the Cr and Co levels in the four new alloys were decreased while other strengthening elements (Re, Ta) were increased. Surprisingly, despite their lower Cr and Co contents, the hot corrosion behavior of all four new alloys was superior to that of the Mar-M247 alloy. The Mar-M247 alloy began to lose weight almost immediately whereas the other four alloys appeared to undergo an incubation period of 50-150 1-hr cycles. Examination of the cross-sectional microstructures showed regions of rampant corrosion attack (propagation stage) in all five alloys after 300 1-hr cycles . This rampant corrosion morphology was similar for each of the alloys with Ni and Cr sulfides located in an inner subscale region. The morphology of the attack suggests a classic "Type I", or high temperature, hot corrosion attack.

  10. Towards first principles-based identification of ternary alloys for hydrogen purification membranes

    SciTech Connect

    Kamakoti, P.; Sholl, D.S.

    2006-08-01

    Using dense films of metal alloys offers a useful path towards fabricating membranes for hydrogen purification that simultaneously exhibit high H2 fluxes and are chemically robust. Experimental identification of ternary alloys with these properties has been limited by the large resources needed to test multiple materials. We have considered whether first principles calculations could be used to screen ternary alloys in the absence of experimental data by examining methods that could allow these calculations to be applied to large numbers of materials. In particular, we have used models based on density functional theory (DFT) calculations to examine a class of ternary metal alloys made up of Pd, Cu and a third additive metal as H2 membranes. Our calculations suggest additive metals that yield ternary alloys that retain the favorable surface chemistry of CuPd binary alloys but are predicted to yield higher H2 fluxes than the corresponding binary membranes. Our results also point to future directions for the development of first principles calculations in screening ternary alloys for H2 purification.

  11. Strain ageing and yield plateau phenomena in {gamma}-TiAl based alloys containing boron

    SciTech Connect

    Cheng, T.T.; Bate, P.S.; Botten, R.R.; Lipsitt, H.A.

    1999-01-08

    There has been considerable interest over the past few years in {gamma}-TiAl based alloys since they offer a combination of low density and useful mechanical properties at temperatures higher than those possible with conventional titanium alloys. However, there are still serious limitations to their use in engineering components due to their limited ductility and fracture toughness. Much of the recent work has been focused on improving the room temperature ductility of these materials, and a significant part of the work has been involved with studying the effects of thermo-mechanical processing (TMP) and alloying. One of the alloying additions which has received much attention is boron. Addition of boron ({ge}0.5 at.%) leads to refined as-cast grain structures and can increase the strength and ductility of these alloys. If boron does segregate to grain boundaries, it would be expected that segregation would also occur at dislocations, which can result in solute locking and yield point phenomena. Nakano and Umakoshi`s results show some signs of this, with regions of distinct upward curvature in stress-strain curves for boron-containing material, although the flow stress was always increasing with strain. Evidence of strain ageing in TiAl alloys containing boron has also been reported by Wheeler et al., and the work reported here also suggests that boron can act to produce solute locking of glide dislocations in a different class of near {gamma}-TiAl alloys.

  12. Atmospheric Corrosion of Different Fe-based Alloys in Nanocrystalline State

    NASA Astrophysics Data System (ADS)

    Sitek, J.; Sedlačková, K.; Seberíni, M.

    2005-07-01

    Nanocrystalline Fe-based alloys are interesting for their soft magnetic properties. Because these alloys are potentially applicable in outdoor-working components, their corrosion behaviour requires careful analysis. This work presents the results of the atmospheric corrosion tests in industrial and rural environments performed for up to 6 months. We compared the corrosion behaviour of two different compositions of NANOPERM-type alloys: Fe87.5Zr6.5B6 and Fe76Mo8Cu1B15 with classical FINEMET alloys of the nominal composition of Fe73.5Cu1Nb3Si13.5B9 type. The techniques of Mössbauer spectroscopy, conversion electron Mössbauer spectroscopy, X-ray diffraction and transmission electron microscopy have been employed to compare their corrosion rate, characterize corrosion products and inspect the structural changes of the nanocrystalline structure. It was found that the Si-containing FINEMET alloys are the most corrosion-resistant whereas worse corrosion properties were observed for molybdenum-containing Fe76Mo8Cu1B15 alloy. The corrosion product formed on the surface of NANOPERM-type alloys showed a needlelike morphology and a poor crystalline order and has been identified as lepidocrocite, γ-FeOOH.

  13. Characteristics of strength and plasticity of tungsten and tungsten-base alloys I. Mechanical properties

    SciTech Connect

    Bukhanovskii, V.V.; Golovin, S.A.; Kharchenko, V.K.; Kravchenko, V.S.; Nikol'skii, V.N.; Ol'shanskii, A.B.

    1986-01-01

    The authors establish the temperature relationship of the strength and plastic properties of tungsten and tungsten-base alloys taking into consideration the statistical parameters of the spread caused by structural and technical factors and a quantitative determination of the influence in tension of dispersion hardening of tungsten with refractory particles of hafnium and yttrium oxides. The observed dip in plasticity in the dispersion-hardened tungsten alloys does not contradict the mechanism of high temperature embrittlement of commercially pure tungsten.

  14. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  15. Eutectic alloys. Citations from the International Aerospace Abstracts data base

    NASA Technical Reports Server (NTRS)

    Moore, P.

    1980-01-01

    These 250 abstracts from the international literature provide summaries of the preparation, treatments, composition and structure, and properties of eutectic alloys. Techniques for directional solidification and treatments including glazing, coating, and fiber reinforcement are discussed. In addition to the mechanical and thermal properties, the superconducting, corrosion, resistance, and thermionic emission and adsorption properties are described.

  16. SYNTHESIS AND PERFORMANCE OF FE-BASED AMORPHOUS ALLOYS FOR NUCLEAR WASTE REPOSITORY APPLICATIONS

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-08

    In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s that exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. Moreover, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys with increased cross-section for thermal neutron capture will be outlined to demonstrate that through careful design of alloy composition it is possible to tailor the material properties of the thermally spray-formed amorphous coating to accommodate the challenges anticipated in typical nuclear waste storage applications over tens of thousands of years in a variety of corrosive environments.

  17. Assessment of the Oxidation Behavior of a Pt-Based Alloy for High Temperature Applications

    NASA Astrophysics Data System (ADS)

    Odusote, J. K.; Cornish, L. A.; Papo, J. M.

    2013-11-01

    Pt-based alloys are being developed as a possible future replacement for Ni-based superalloy components in the hottest section of turbine engines. The critical properties of these alloys are their ability to withstand higher thermal and mechanical stresses as well as to resist aggressive corrosive and oxidizing environments in applications. Oxidation properties of these alloys were investigated between 1150 and 1350 °C. The surface roughness of the as-polished samples was determined using atomic force microscopy, while the microstructures of both the as-polished and oxidized samples were examined using scanning electron microscopy. The alloy was found to be composed of a two-phase gamma/gamma prime microstructure, while the average surface roughness decreased from 5.78 nm after 1 μm diamond paste polishing to 4.13 nm with 0.25 μm diamond paste polishing. Microstructure examination of the oxidized alloy samples revealed the formation of compact and protective external oxide scale composed of α-alumina, as confirmed by the XRD and Raman spectroscopy. The results also showed that the oxide scale thickens with increased exposure time and temperatures according to parabolic kinetics. It was concluded from the results that the Pt-based alloys possess good oxidation resistance and thus will be suitable for high temperature applications, such as turbine engines.

  18. Bond Strength of Resin Cements to Noble and Base Metal Alloys with Different Surface Treatments

    PubMed Central

    Raeisosadat, Farkhondeh; Ghavam, Maryam; Hasani Tabatabaei, Masoomeh; Arami, Sakineh; Sedaghati, Maedeh

    2014-01-01

    Objectives: The bond strength of resin cements to metal alloys depends on the type of the metal, conditioning methods and the adhesive resins used. The purpose of this study was to evaluate the bond strength of resin cements to base and noble metal alloys after sand blasting or application of silano-pen. Materials and Method: Cylinders of light cured Z 250 composite were cemented to “Degubond 4” (Au Pd) and “Verabond” (Ni Cr) alloys by either RelyX Unicem or Panavia F2, after sandblasting or treating the alloys with Silano-Pen. The shear bond strengths were evaluated. Data were analyzed by three-way ANOVA and t tests at a significance level of P<0.05. Results: When the alloys were treated by Silano-Pen, RelyX Unicem showed a higher bond strength for Degubond 4 (P=0.021) and Verabond (P< 0.001). No significant difference was observed in the bond strength of Panavia F2 to the alloys after either of surface treatments, Degubond 4 (P=0.291) and Verabond (P=0.899). Panavia F2 showed a higher bond strength to sandblasted Verabond compared to RelyX Unicem (P=0.003). The bond strength of RelyX Unicem was significantly higher to Silano-Pen treated Verabond (P=0.011). The bond strength of the cements to sandblasted Degubond 4 showed no significant difference (P=0.59). RelyX Unicem had a higher bond strength to Silano-Pen treated Degubond 4 (P=0.035). Conclusion: The bond strength of resin cements to Verabond alloy was significantly higher than Degubond 4. RelyX Unicem had a higher bond strength to Silano-Pen treated alloys. Surface treatments of the alloys did not affect the bond strength of Panavia F2. PMID:25628687

  19. Computer-Aided Design of Manufacturing Chain Based on Closed Die Forging for Hardly Deformable Cu-Based Alloys

    NASA Astrophysics Data System (ADS)

    Pietrzyk, Maciej; Kuziak, Roman; Pidvysots'kyy, Valeriy; Nowak, Jarosław; Węglarczyk, Stanisław; Drozdowski, Krzysztof

    2013-07-01

    Two copper-based alloys were considered, Cu-1 pct Cr and Cu-0.7 pct Cr-1 pct Si-2 pct Ni. The thermal, electrical, and mechanical properties of these alloys are given in the paper and compared to pure copper and steel. The role of aging and precipitation kinetics in hardening of the alloys is discussed based upon the developed model. Results of plastometric tests performed at various temperatures and various strain rates are presented. The effect of the initial microstructure on the flow stress was investigated. Rheologic models for the alloys were developed. A finite element (FE) model based on the Norton-Hoff visco-plastic flow rule was applied to the simulation of forging of the alloys. Analysis of the die wear for various processes of hot and cold forging is presented as well. A microstructure evolution model was implemented into the FE code, and the microstructure and mechanical properties of final products were predicted. Various variants of the manufacturing cycles were considered. These include different preheating schedules, hot forging, cold forging, and aging. All variants were simulated using the FE method and loads, die filling, tool wear, and mechanical properties of products were predicted. Three variants giving the best combination of forging parameters were selected and industrial trials were performed. The best manufacturing technology for the copper-based alloys is proposed.

  20. Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

    SciTech Connect

    Day, S D; Haslam, J J; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.

  1. Ductility enhancement in NiAl (B2)-base alloys by microstructural control

    NASA Astrophysics Data System (ADS)

    Ishida, K.; Kainuma, R.; Ueno, N.; Nishizawa, T.

    1991-02-01

    An attempt to improve ductility of NiAl (B2)-base alloys has been made by the addition of alloying elements and the control of microstructure. It has been found that a small amount of fcc γ phase formed by the addition of Fe, Co, and Cr has a drastic effect not only on the hot workability but also on the tensile ductility at room temperature. The enhancement in ductility is mainly due to the modification of Β-phase grains by the coexistence of γ phase. The effect of alloying elements on the hot forming ability is strongly related to the phase equilibria and partition behavior among γ, γ' (L12 structure), and Β phases in the Ni-Al-X alloy systems. The ductility-enhancement method shows promise for expanding the practical application of nickel aluminide.

  2. Self passivating W-based alloys as plasma facing material for nuclear fusion

    NASA Astrophysics Data System (ADS)

    Koch, F.; Bolt, H.

    2007-03-01

    Self passivating tungsten-based alloys may provide a major safety advantage in comparison with pure tungsten (W) which is presently the main candidate material for the plasma-facing protection of future fusion power reactors. Films of binary and ternary tungsten alloys were synthesized by magnetron sputtering. The oxidation behaviour was measured with a thermo balance set-up under synthetic air at temperatures up to 1273 K. Binary alloys of W-Si showed good self passivation properties by forming an SiO2 film at the surface. Using ternary alloys the oxidation behaviour could be further improved. A compound of W-Si-Cr showed a reduction of the oxidation rate by a factor of 104 at 1273 K.

  3. Optimization of Iron Cobalt-based Nanocomposite Alloys for High Induction and Increased Resistivity

    NASA Astrophysics Data System (ADS)

    Shen, Shen

    FeCo-based nanocrystalline soft magnetic materials are promising to provide high saturation induction, high Curie temperature and excellent soft magnetic properties for electric vehicle and high frequency power conversion applications. The increasing operation frequency of various inductive applications requires nanocomposite alloys with higher resistivity to suppress power losses. In this thesis, the method of measuring as-cast and annealed resistivity of melt-spun ribbon alloys by obtaining alloy densities was established. Archimedes method with deionized water as a medium was used to determine the density of crystalline alloys. A gas pycnometer using dry Helium gas as the medium exhibited improved accuracy in measuring the density of amorphous ribbon alloys compared to the conventional Archimedes method using a liquid medium. This method was applied to previously developed HITPERM (FeCoZrBCu) and HTX002 (FeCoBSiCu) type of alloys as well as carbon-containing (FeCoBCCu) alloys to guide composition adjustments pursuing for improved magnetic properties. In the HITPERM type of alloys, the composition dependence of as-cast resistivity was studied and simulated by Mott's two-current model with a rigid-band assumption which provided guidance for further adjusting alloy composition looking for higher resistivity. An alloy designed with the Fe:Co ratio for maximum as-cast resistivity and Hf as glass former exhibits low power loss values being approximately 1/4 of those measured on the alloy with the original HITPERM composition for a range of frequencies. The Al and Si additions were found effective to achieve a high resistivity of 151.9 muO·cm in the as-cast alloys but also lead to embrittlement of melt-spun ribbons. Composition adjustments on the HTX002 type of alloys which are castable in air and available for larger-scale production were also explored. Increasing the ferromagnetic late transition metal content by reducing glass formers was found effective to achieve

  4. Application of Laser Design of Amorphous Feco-Based Alloys for the Formation of Amorphous-Crystalline Composites

    NASA Astrophysics Data System (ADS)

    Permyakova, I. E.; Glezer, A. M.; Ivanov, A. A.; Shelyakov, A. V.

    2016-01-01

    Morphological and fractographic features of change of FeCo-based amorphous alloy surfaces after laser treatment are studied in detail. Regimes of laser treatment that allow various degrees of crystallization of the examined alloys to be obtained, including thin (<1 •m) crystal layers on amorphous alloy surfaces, amorphous-crystalline composites, and completely crystalline alloys are adjusted. The Vickers hardness is estimated in zones of selective laser irradiation. The structure of the examined alloys attendant to the change of their mechanical properties is analyzed.

  5. Physical Simulation of Friction Stir Welding and Processing of Nickel-Base Alloys Using Hot Torsion

    NASA Astrophysics Data System (ADS)

    Rule, James R.; Lippold, John C.

    2013-08-01

    The Gleeble hot torsion test was utilized in an attempt to simulate the friction stir-processed microstructure of three Ni-base alloys: Hastelloy X, Alloy 625, and Alloy 718. The simulation temperatures were based on actual thermal cycles measured by embedded thermocouples during friction stir processing of these alloys. Peak process temperatures were determined to be approximately 1423 K (1150 °C) for Hastelloy X and Alloy 625 K and 1373 K (352 °C and 1100 °C) for Alloy 718. The peak temperature and cooling rates were programed into the Gleeble™ 3800 thermo-mechanical simulator to reproduce the stir zone and thermo-mechanically affected zone (TMAZ) microstructures. The TMAZ was successfully simulated using this technique, but the stir zone microstructure could not be accurately reproduced, with hot torsion samples exhibiting larger grain size than actual friction stir processing trials. Shear stress and strain rates as a function of temperature were determined for each material using hot torsion simulation.

  6. Development and commercialization status of Fe{sub 3}Al-based intermetallic alloys

    SciTech Connect

    Sikka, V.K.; Viswanathan, S.; McKamey, C.G.

    1993-06-01

    The Fe{sub 3}Al-based intermetallic alloys offer unique benefits of excellent oxidation and sulfidation resistance, limited by poor room-temperature (RT) ductility and low high-temperature strength. Recent understanding of environmental effects on RT ductility of these alloys has led to progress toward taking commercial advantage of Fe{sub 3}Al-based materials. Cause of low ductility appears to be related to hydrogen formed from reaction with moisture. The environmental effect has been reduced in these intermetallic alloys by two methods. The first deals with producing a more hydrogen-resistant microstructure through thermomechanical processing, and the second dealed with compositional modification. The alloys showing reduced environmental effect have been melted and processed by many different methods. Laboratory and commercial heats have been characterized. Tests have been conducted in both air and controlled environments to quantify environmental effects on these properties. These materials were also tested for aqueous corrosion and resistance to stress corrosion cracking. Oxidation and sulfidation data were generated and effects of minor alloying elements on were also investigated. Several applications have been identified for the newly developed iron aluminides. Commercialization status of these alloys is described.

  7. Processing-property-microstructure relationships in TiAl-based alloys

    SciTech Connect

    Loretto, M.H.; Hu, D.; Godfrey, A.

    1997-12-31

    A range of Ti-Al-based alloys have been produced by plasma melting either small buttons (1kg samples) or ingots (up to 50kg). Some of the ingots have been atomized. The influence of thermomechanical processing on the microstructure of these materials has been assessed using optical and electron microscopy and the room temperature mechanical properties and creep strengths determined. It has been found that either through appropriate processing and/or through alloy development, it is possible to obtain alloys with room temperature strengths up to 1,000 MPa. Elongations of about 1% at room temperature have been obtained for alloys with this strength and this is coupled with significant improvements in creep strength over the reference alloy, Ti-48Al-2Mn-2Nb. The influence of the difficulty of slip transfer between gamma and alpha 2 has been assessed as one of the factors limiting ductility. Regions which are low in aluminum, which are present in the atomized powders initiate fracture at very low strains. These results are discussed in terms of the factors that control the strength and fracture behavior of TiAl-based alloys.

  8. Pack cementation diffusion coatings for Fe-base and refractory alloys. Final report

    SciTech Connect

    Rapp, R.A.

    1998-03-10

    With the aid of computer-assisted calculations of the equilibrium vapor pressures in halide-activated cementation packs, processing conditions have been identified and experimentally verified for the codeposition of two or more alloying elements in a diffusion coating on a variety of steels and refractory metal alloys. A new comprehensive theory to treat the multi-component thermodynamic equilibria in the gas phase for several coexisting solid phases was developed and used. Many different processes to deposit various types of coatings on several types of steels were developed: Cr-Si codeposition for low- or medium-carbon steels, Cr-Al codeposition on low-carbon steels to yield either a Kanthal-type composition (Fe-25Cr-4Al in wt.%) or else a (Fe, Cr){sub 3}Al surface composition. An Fe{sub 3}Al substrate was aluminized to achieve an FeAl surface composition, and boron was also added to ductilize the coating. The developmental Cr-lean ORNL alloys with exceptional creep resistance were Cr-Al coated to achieve excellent oxidation resistance. Alloy wires of Ni-base were aluminized to provide an average composition of Ni{sub 3}Al for use as welding rods. Several different refractory metal alloys based on Cr-Cr{sub 2}Nb have been silicided, also with germanium additions, to provide excellent oxidation resistance. A couple of developmental Cr-Zr alloys were similarly coated and tested.

  9. Ni-Cr based dental alloys; Ni release, corrosion and biological evaluation.

    PubMed

    Reclaru, L; Unger, R E; Kirkpatrick, C J; Susz, C; Eschler, P-Y; Zuercher, M-H; Antoniac, I; Lüthy, H

    2012-08-01

    In the last years the dental alloy market has undergone dramatic changes for reasons of economy and biocompatibility. Nickel based alloys have become widely used substitute for the much more expensive precious metal alloys. In Europe the prevalence of nickel allergy is 10-15% for female adults and 1-3% for male adults. Despite the restrictions imposed by the EU for the protection of the general population in contact dermatitis, the use of Ni-Cr dental alloys is on the increase. Some questions have to be faced regarding the safety risk of nickel contained in dental alloys. We have collected based on many EU markets, 8 Ni-Cr dental alloys. Microstructure characterization, corrosion resistance (generalized, crevice and pitting) in saliva and the quantities of cations released in particular nickel and CrVI have been evaluated. We have applied non parametric classification tests (Kendall rank correlation) for all chemical results. Also cytotoxicity tests and an evaluation specific to TNF-alpha have been conducted. According to the obtained results, it was found that their behavior to corrosion was weak but that nickel release was high. The quantities of nickel released are higher than the limits imposed in the EU concerning contact with the skin or piercing. Surprisingly the biological tests did not show any cytotoxic effect on Hela and L929 cells or any change in TNF-alpha expression in monocytic cells. The alloys did not show any proinflammatory response in endothelial cells as demonstrated by the absence of ICAM-1 induction. We note therefore that there is really no direct relationship between the in vitro biological evaluation tests and the physico-chemical characterization of these dental alloys. Clinical and epidemiological studies are required to clarify these aspects. PMID:24364945

  10. Wear Behavior Characterization for the Screening of Magnesium-based Alloys

    NASA Astrophysics Data System (ADS)

    McGhee, Paul R.

    This research is focused on the development of a systematic approach to evaluate the selection of materials for Mg-based alloys under wear conditions for biomedical applications. A pilot study was carried out in order to establish an accurate and reliable wear testing technique for magnesium and its alloys. This pilot study was conducted on aluminum (Al) and pure Mg, and showed that aluminum has a lower wear rate compared to Mg. The technique displayed good repeatability and high precision. For the main study, an ERC Mg-based alloy was to be compared with pure Mg. The same technique, when applied to pure Mg from a different vendor, produced up to 90% scatter in the data. Microstructure was studied to see if it had any correlation with the scatter. It was discovered that Mg ingot from the second vendor had outsized grains that contributed to the disproportional scatter in the wear data. Increasing the stroke length during wear testing was required so that the wear data would be averaged over multiple grains and reduces the variation in computed wear rates. In the main study, wear behavior and friction properties were analyzed using microtribometery, mechanical stylus profilometry, and microindentation. Surface morphology and microstructure were characterized using optical microscopy, scanning electron microscopy, and optical profilometry. For the main study, pure Mg and the ERC alloy as-cast and extruded conditions were compared. Pure Mg and MZCR alloys were extruded at 350°C and 400°C, respectively. Mg and MZCR alloy were cast at 350°C and heat treated at 510°C. The extruded specimens were divided into two sections, cross-section and longitudinal section. Wear tests were carried out under the applied normal load 0.5 N - 2.5 N in 0.5 N increments sliding at a rate of 0.2 Hz for 240 passes. The results show that the alloying and extrusion processes increase the hardness of the MZCR alloy significantly up to 80%. The as-cast MZCR has a lower resistance to wear

  11. Dilatometer study of rapidly solidified aluminium-silicon based alloys

    NASA Astrophysics Data System (ADS)

    Varga, B.; Fazakas, E.; Hargitai, H.; Varga, L. K.

    2009-01-01

    Aluminum-Silicon alloys are sought in a large number of automotive and aerospace applications due to their low coefficient of thermal expansion and high wear resistance. The present study focused on structural transformations as a function of the temperature of rapidly solidified hypereutectic Al100-xSix (x = 12, 22 and 40) alloys. Different structures out of equilibrium have been obtained after casting in sand, graphite and copper moulds and by melt spinning. The retained Si content in supersaturated alpha Al and the precipitation of Si is discussed in the light of the dilatometer studies [1, 2, 3] complemented by metallographic microscopy, XRD and DSC [4] measurements. A Kissinger analysis was used to determine the activation energy for the precipitation of supersaturated Si content.

  12. Degradation mode survey of titanium-base alloys

    SciTech Connect

    Gdowski, G.E.; Ahluwalia, H.S.

    1995-01-30

    Of the materials reviewed, commercially pure titanium, Ti Gr 2, is the most susceptible to crevice corrosion. Ti Gr 7, 12, and 16 are likely to be resistant to crevice corrosion under the current expected Yucca Mountain repository conditions. Although Grade 7 has the greatest resistance to crevice corrosion it is also the most expensive. Although the possibility of sustained loads cracking exists, it has not yet been observed in a Ti alloys. For hydride precipitation to occur 100{degrees}C, the hydrogen concentration would need to be relatively high, much higher than the maximum amount of hydrogen allowed during the manufacture of ({alpha} Ti alloys (0.0 15 wt%). A large amount of (SCC) stress corrosion cracking data accumulated at SNL and BNL for the WIPP program and by the Canadian Waste Management Program on titanium grades 2 and 12 indicates that there is no SCC at naturally occurring potentials in various brines. Hydride-induced cracking of titanium is a possibility and therefore, further investigation of this phenomenon under credible repository conditions is warranted. One disadvantage of titanium and its alloys is that their strengths decrease rather rapidly with temperature. This is due to the strong temperature dependence of interstitial solute strengthening mechanisms. Ti Gr 12 and 16 are recommended for further consideration as candidate materials for high level nuclear waste containers.

  13. PROCESS OF COATING METALS WITH BISMUTH OR BISMUTH-BASE ALLOYS

    DOEpatents

    Beach, J.G.

    1958-01-28

    A method is described for producing coatings of bismuth or bismuth alloys on a metal base. This is accomplished by electrodepositing the bismuth from an aqueous solution of BiCl/sub 3/, and by making the metal base alternately the cathode and the anode, the cathode periods being twice as long as the anode periods. In one embodiment a nickel coating is first electrodeposited in a known way, and this nickel plated piece is tae base upon which tae bismuth is deposited by the process of this patent. The coated piece is then heat treated to produce a homogeneous Ni--Bi alloy by diffusion.

  14. Fatigue properties of MA 6000E, a gamma-prime strengthened ODS alloy. [Oxide Dispersion Strengthened Ni-base alloy for gas turbine blade applications

    NASA Technical Reports Server (NTRS)

    Kim, Y. G.; Merrick, H. F.

    1980-01-01

    MA 6000E is a corrosion resistant, gamma-prime strengthened ODS alloy under development for advanced turbine blade applications. The high temperature, 1093 C, rupture strength is superior to conventional nickel-base alloys. This paper addresses the fatigue behavior of the alloy. Excellent properties are exhibited in low and high cycle fatigue and also thermal fatigue. This is attributed to a unique combination of microstructural features, i.e., a fine distribution of dispersed oxides and other nonmetallics, and the highly elongated grain structure which advantageously modify the deformation characteristics and crack initiation and propagation modes from that characteristic of conventional gamma-prime hardened superalloys.

  15. Coating of 6028 Aluminum Alloy Using Aluminum Piston Alloy and Al-Si Alloy-Based Nanocomposites Produced by the Addition of Al-Ti5-B1 to the Matrix Melt

    NASA Astrophysics Data System (ADS)

    El-Labban, Hashem F.; Abdelaziz, M.; Mahmoud, Essam R. I.

    2014-10-01

    The Al-12 pctSi alloy and aluminum-based composites reinforced with TiB2 and Al3Ti intermetallics exhibit good wear resistance, strength-to-weight ratio, and strength-to-cost ratio when compared to equivalent other commercial Al alloys, which make them good candidates as coating materials. In this study, structural AA 6028 alloy is used as the base material. Four different coating materials were used. The first one is Al-Si alloy that has Si content near eutectic composition. The second, third, and fourth ones are Al-6 pctSi-based reinforced with TiB2 and Al3Ti nano-particles produced by addition of Al-Ti5-B1 master alloy with different weight percentages (1, 2, and 3 pct). The coating treatment was carried out with the aid of GTAW process. The microstructures of the base and coated materials were investigated using optical microscope and scanning electron microscope equipped with EDX analyzer. Microhardness of the base material and the coated layer were evaluated using a microhardness tester. GTAW process results in almost sound coated layer on 6028 aluminum alloy with the used four coating materials. The coating materials of Al-12 pct Si alloy resulted in very fine dendritic Al-Si eutectic structure. The interface between the coated layer and the base metal was very clean. The coated layer was almost free from porosities or other defects. The coating materials of Al-6 pct Si-based mixed with Al-Ti5-B1 master alloy with different percentages (1, 2, and 3 pct), results in coated layer consisted of matrix of fine dendrite eutectic morphology structure inside α-Al grains. Many fine in situ TiAl3 and TiB2 intermetallics were precipitated almost at the grain boundary of α-Al grains. The amounts of these precipitates are increased by increasing the addition of Al-Ti5-B1 master alloy. The surface hardness of the 6028 aluminum alloy base metal was improved with the entire four used surface coating materials. The improvement reached to about 85 pct by the first type of

  16. Tensile properties of vanadium-base alloys with a tungsten/inert-gas weld zone

    SciTech Connect

    Loomis, B.A.; Konicek, C.F.; Nowicki, L.J.; Smith, D.L.

    1992-12-31

    The tensile properties of V-(0-20)Ti and V-(O-15)Cr-5Ti alloys after butt-joining by tungsten/inert-gas (TIG) welding were determined from tests at 25{degrees}C. Tensile tests were conducted on both annealed and cold-worked materials with a TIG weld zone. The tensile properties of these materials were strongly influenced by the microstructure in the heat-affected zone adjacent to the weld zone and by the intrinsic fracture toughness of the alloys. TIG weld zones in these vanadium-base alloys had tensile properties comparable to those of recrystallized alloys without a weld zone. Least affected by the TIG welding were tensile properties of the V-5Ti and V-5Cr-5Ti alloys. Although the tensile properties of the V-5Ti and V- 5Cr-5Ti alloys with a TIG weld zone were acceptable for structural material, these properties would be improved by optimization of the welding parameters for minimum grain size in the heat-affected zone.

  17. Nanostructure Characterization of Bismuth Telluride-Based Powders and Extruded Alloys by Various Experimental Methods

    NASA Astrophysics Data System (ADS)

    Vasilevskiy, D.; Bourbia, O.; Gosselin, S.; Turenne, S.; Masut, R. A.

    2011-05-01

    High-resolution transmission electron microscopy (HRTEM) observations of mechanically alloyed powders and bulk extruded alloys give experimental evidence of nanosized grains in bismuth telluride-based materials. In this study we combine HRTEM observations and x-ray diffraction (XRD) measurements, of both mechanically alloyed powders and extruded samples, with mechanical spectroscopy (MS) of extruded rods. Both HRTEM and XRD show that nanostructures with an average grain size near 25 nm can be achieved within 2 h of mechanical alloying from pure elements in an attritor-type milling machine. Residual strain orthogonal to the c-axis of powder nanoparticles has been evaluated at about 1.2% by XRD peak broadening. In contrast, XRD has been found unreliable for evaluation of grain size in highly textured extruded materials for which diffraction conditions are similar to those of single crystals, while MS appears promising for study of bulk extruded samples. Nanostructured extruded alloys at room temperature exhibit an internal friction (IF) background that is one order of magnitude higher than that of conventional zone-melted material with a grain size of several millimeters. IF as a function of sample temperature gives activation energies that are also different between bulk materials having nano- and millimeter-size grains, a result that is attributed to different creep mechanisms. Nanograin size, as well as orientation and volumetric proportion, provide valuable information for optimization of technological parameters of thermoelectric alloys and should be carefully cross-examined by various independent methods.

  18. Microstructure Evaluation of Fe-BASED Amorphous Alloys Investigated by Doppler Broadening Positron Annihilation Technique

    NASA Astrophysics Data System (ADS)

    Lu, Wei; Huang, Ping; Wang, Yuxin; Yan, Biao

    2013-07-01

    Microstructure of Fe-based amorphous and nanocrystalline soft magnetic alloy has been investigated by X-ray diffraction (XRD), transmission electronic microscopy (TEM) and Doppler broadening positron annihilation technique (PAT). Doppler broadening measurement reveals that amorphous alloys (Finemet, Type I) which can form a nanocrystalline phase have more defects (free volume) than alloys (Metglas, Type II) which cannot form this microstructure. XRD and TEM characterization indicates that the nanocrystallization of amorphous Finemet alloy occurs at 460°C, where nanocrystallites of α-Fe with an average grain size of a few nanometers are formed in an amorphous matrix. With increasing annealing temperature up to 500°C, the average grain size increases up to around 12 nm. During the annealing of Finemet alloy, it has been demonstrated that positron annihilates in quenched-in defect, crystalline nanophase and amorphous-nanocrystalline interfaces. The change of line shape parameter S with annealing temperature in Finemet alloy is mainly due to the structural relaxation, the pre-nucleation of Cu nucleus and the nanocrystallization of α-Fe(Si) phase during annealing. This study throws new insights into positron behavior in the nanocrystallization of metallic glasses, especially in the presence of single or multiple nanophases embedded in the amorphous matrix.

  19. Ballistic Impact Properties of Zr-Based Amorphous Alloy Composites Reinforced with Woven Continuous Fibers

    NASA Astrophysics Data System (ADS)

    Kim, Gyeong Su; Son, Chang-Young; Lee, Sang-Bok; Lee, Sang-Kwan; Song, Young Buem; Lee, Sunghak

    2012-03-01

    This study aims at investigating ballistic impact properties of Zr-based amorphous alloy (LM1 alloy) matrix composites reinforced with woven stainless steel or glass continuous fibers. The fiber-reinforced composites with excellent fiber/matrix interfaces were fabricated without pores and misinfiltration by liquid pressing process, and contained 35 to 41 vol pct of woven continuous fibers homogeneously distributed in the amorphous matrix. The woven-STS-continuous-fiber-reinforced composite consisted of the LM1 alloy layer of 1.0 mm in thickness in the upper region and the fiber-reinforced composite layer in the lower region. The hard LM1 alloy layer absorbed the ballistic impact energy by forming many cracks, and the fiber-reinforced composite layer interrupted the crack propagation and blocked the impact and traveling of the projectile, thereby resulting in the improvement of ballistic performance by about 20 pct over the LM1 alloy. According to the ballistic impact test data of the woven-glass-continuous-fiber-reinforced composite, glass fibers were preferentially fragmented to form a number of cracks, and the amorphous matrix accelerated the fragmentation of glass fibers and the initiation of cracks. Because of the absorption process of ballistic impact energy by forming very large amounts of cracks, fragments, and debris, the glass-fiber-reinforced composite showed better ballistic performance than the LM1 alloy.

  20. Synthesis and Performance of Fe-based Amorphous Alloys for Nuclear Waste Applications

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-06

    Recent developments in multi-component Fe-based amorphous alloys have shown that these novel materials exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. During the past decade, amorphous alloy synthesis has advanced to allow for the casting of bulk metallic glasses. In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s. At such low cooling rates, there is an opportunity to produce amorphous solids through industrial processes such as thermal spray-formed coatings. Moreover, since cooling rates in typical thermal spray processing exceed 1000 K/s, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. For example, a wedge casting technique has been applied to examine bulk glass forming alloys by combining multiple thermal probes with a measurement based kinetics analysis and a computational thermodynamics evaluation to elucidate the phase selection competition and critical cooling rate conditions. Based upon direct measurements and kinetics modeling it is evident that a critical cooling rate range should be considered to account for nucleation behavior and that the relative heat flow characteristics as well as nucleation kinetics are important in judging ease of glass formation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys

  1. Room temperature synthesis of Ni-based alloy nanoparticles by radiolysis.

    SciTech Connect

    Nenoff, Tina Maria; Berry, Donald T.; Lu, Ping; Leung, Kevin; Provencio, Paula Polyak; Stumpf, Roland Rudolph; Huang, Jian Yu; Zhang, Zhenyuan

    2009-09-01

    Room temperature radiolysis, density functional theory, and various nanoscale characterization methods were used to synthesize and fully describe Ni-based alloy nanoparticles (NPs) that were synthesized at room temperature. These complementary methods provide a strong basis in understanding and describing metastable phase regimes of alloy NPs whose reaction formation is determined by kinetic rather than thermodynamic reaction processes. Four series of NPs, (Ag-Ni, Pd-Ni, Co-Ni, and W-Ni) were analyzed and characterized by a variety of methods, including UV-vis, TEM/HRTEM, HAADF-STEM and EFTEM mapping. In the first focus of research, AgNi and PdNi were studied. Different ratios of Ag{sub x}- Ni{sub 1-x} alloy NPs and Pd{sub 0.5}- Ni{sub 0.5} alloy NP were prepared using a high dose rate from gamma irradiation. Images from high-angle annular dark-field (HAADF) show that the Ag-Ni NPs are not core-shell structure but are homogeneous alloys in composition. Energy filtered transmission electron microscopy (EFTEM) maps show the homogeneity of the metals in each alloy NP. Of particular interest are the normally immiscible Ag-Ni NPs. All evidence confirmed that homogeneous Ag-Ni and Pd-Ni alloy NPs presented here were successfully synthesized by high dose rate radiolytic methodology. A mechanism is provided to explain the homogeneous formation of the alloy NPs. Furthermore, studies of Pd-Ni NPs by in situ TEM (with heated stage) shows the ability to sinter these NPs at temperatures below 800 C. In the second set of work, CoNi and WNi superalloy NPs were attempted at 50/50 concentration ratios using high dose rates from gamma irradiation. Preliminary results on synthesis and characterization have been completed and are presented. As with the earlier alloy NPs, no evidence of core-shell NP formation occurs. Microscopy results seem to indicate alloying occurred with the CoNi alloys. However, there appears to be incomplete reduction of the Na{sub 2}WO{sub 4} to form the W

  2. Electronic structure of Fe-based amorphous alloys studied using electron-energy-loss spectroscopy

    NASA Astrophysics Data System (ADS)

    Wang, H. J.; Gu, X. J.; Poon, S. J.; Shiflet, G. J.

    2008-01-01

    The local atomic electronic structures of Fe-Mo-C-B metallic glasses are investigated using electron energy-loss spectroscopy (EELS). The fracture behavior of this Fe-based amorphous alloy system undergoes the transition from being ductile to exhibiting brittleness when alloyed with Cr or Er atoms. In addition, the glass-forming ability is also enhanced. This plastic-to-brittle transition is suggested to correlate with the change of local atomic short-range order or bonding configurations. Therefore, the bonding configuration of Fe-Mo-C-B-Er(Cr) amorphous alloys is investigated by studying the electronic structure of Fe and C atoms using electron energy-loss spectroscopy. It is shown that the normalized EELS white line intensities of Fe-L2,3 edges decrease slightly with an increasing amount of Er additions, while no noticeable difference is obtained with Cr additions. As for the C K edge, a prominent change of edge shape is observed for both alloy systems, where the first peak corresponding to a 1s→1π* transition increases with increasing Er and Cr additions. Accordingly, it is concluded that changes in the local atomic and electronic structure occur around Fe and C atoms when Er and Cr are introduced into the alloys. Furthermore, it is pointed out that the formation of Er-C and Cr-C carbide like local order inferred from the observed C K edge spectra can provide a plausible explanation for the plastic-to-brittle transition observed in these Fe-based amorphous alloys. In spite of the complexity of electronic and atomic structure in this multicomponent Fe-based metallic glass system, this study could serve as a starting point for providing a qualitative interpretation between electronic structure and plasticity in the Fe-Mo-C-B amorphous alloy system. Complimentary techniques, such as x-ray diffraction and high-resolution transmission electron microscope are also employed, providing a more complete structural characterization.

  3. Investigation of boron distribution in a TiAl-based alloy using particle-tracking

    SciTech Connect

    Pu, Z.; Wu, K.H.

    1996-01-01

    One of the key shortcomings of current TiAl intermetallic alloy is the inverse relationship between tensile properties and fracture/creep resistance. TiAl-based alloys with a fully lamellar structure generally display`s high fracture toughness and creep resistance, but poor ductility. Inversely, material with a duplex microstructure has very good ductility, but poor fracture toughness and creep resistance. Research efforts have focused on overcoming this deficiency. Now that it is widely accepted that the poor ductility of lamellar structures originates from the large grain size, refining the lamellar structure of TiAl-based alloys presents itself as a feasible solution. The question remains as to how to accomplish this goal. Microalloying is considered one approach for refining the fully lamellar structure. The present authors have reported that the addition of boron can effectively refine the grain size of fully lamellar structure. However, the distribution of boron in TiAl alloys and the mechanism in boron that suppresses grain growth are not yet clear. In the present paper, the distribution of boron in a Ti-rich TiAl-based alloy, as a function of the bulk boron content, annealing temperature, and thermomechanical process, is analyzed using a Particle-Tracking Autoradiography (PTA) technique.

  4. Iron cobalt boride and iron zirconium silicide-based nanocomposite soft magnetic alloys and application

    NASA Astrophysics Data System (ADS)

    Long, Jianguo

    Nanocrystalline composite soft magnetic materials, which consist of nanoscale crystalline ferromagnetic phases (typical 10 nm) homogeneously dispersed in an amorphous matrix are derived from crystallizing amorphous ribbons. The excellent soft magnetic properties, such as extremely low coercivities, high permeabilities, low energy losses, etc, have attracted the major interest and research activity in both academic community and industrial community in the past two decades. In this thesis, two classes of nanocrystalline composite soft magnetic alloys are developed from their amorphous precursors, accompanying the analysis on their sturctural evolution, thermal kinetics and variou magnetic properties. FeCoB based nanocrystalline composite soft magnetic alloy is developed, in collaboration with Magnetics Division at Spang & Company, for application in high frequency and high temperature. This class of nanocrystalline composite alloy has the nominal composition (FeCo)80Nb4[BGe(Si)] 15Cu1. The crystallization products are bcc FeCo for primary crystallization at 410°C and (FeCoNb)23B 6 for second crystallization. The average grain size is below 10 nm after annealed at 500°C for 1 hour. After transverse field annealing at its primary crystallization temperature, the core loss significantly decreased to the value which can comparable with other commercial soft magnetic alloy. Another class of nanocrystalline composite soft magnetic alloy is Fe based and Boron free alloy. This class of soft magnetic alloy with the nominal composition Fe79ZrxSi20- xCu1 was developed for low cost on raw materials. The nanocrystalline phase alpha-Fe(Si) with average grain size 10 nm was observed in this kind alloy annealed at 460°C for 1 hour. Cu acts as the nucleation agent for making the precipitated nanocrystals uniform and very fine. The measurement of core loss shows the alloy annealed at 460°C for 2 hour has the relatively core loss which can be comparable that of other commericial

  5. Base metal alloys with self-healing native conductive oxides for electrical contact materials

    NASA Astrophysics Data System (ADS)

    Aindow, M.; Alpay, S. P.; Liu, Y.; Mantese, J. V.; Senturk, B. S.

    2010-10-01

    Base metals for electrical contacts exhibit high bulk conductivities but form low-conductivity native oxide scales in air, leading to unacceptably high contact resistances. Here we show that alloying base metals can lead to higher conductivity native scales by: doping to enhance carrier concentration; inducing mixed oxidation states to give electron/polaron hopping; and/or phase separation for conducting pathways. Data from Cu-La, Fe-V, and Ni-Ru alloys demonstrate the viability of these approaches, yielding contact resistances up to 106 times lower than that for oxidized Cu.

  6. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    NASA Astrophysics Data System (ADS)

    Tang, Junlei; Han, Zhongzhi; Zuo, Yu; Tang, Yuming

    2011-01-01

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  7. Irradiation effects in oxide dispersion strengthened (ODS) Ni-base alloys for Gen. IV nuclear reactors

    NASA Astrophysics Data System (ADS)

    Oono, Naoko; Ukai, Shigeharu; Kondo, Sosuke; Hashitomi, Okinobu; Kimura, Akihiko

    2015-10-01

    Oxide particle dispersion strengthened (ODS) Ni-base alloys are irradiated by using simulation technique (Fe/He dual-ion irradiation) to investigate the reliability to Gen. IV high-temperature reactors. The fine oxide particles with less than 10 nm in average size and approximately 8.0 × 1022 m-3 in number density remained after 101 dpa irradiation. The tiny helium bubbles were inside grains, not at grain-boundaries; it is advantageous effect of oxide particles which trap the helium atoms at the particle-matrix interface. Ni-base ODS alloys demonstrated their great ability to overcome He embrittlement.

  8. Development of Sn-based, low melting temperature Pb-free solder alloys.

    SciTech Connect

    Grant, Richard L.; Vianco, Paul Thomas; Rejent, Jerome Andrew

    2003-09-01

    Low temperature, Sn-based Pb-free solders were developed by making alloy additions to the starting material, 96.5Sn-3.5Ag (mass%). The melting behavior was determined using Differential Scanning Calorimetry (DSC). The solder microstructure was evaluated by optical microscopy and electron probe microanalysis (EPMA). Shear strength measurements, hardness tests, intermetallic compound (IMC) layer growth measurements, and solderability tests were performed on selected alloys. Three promising ternary alloy compositions and respective solidus temperatures were: 91.84Sn-3.33Ag-4.83Bi, 212 C; 87.5Sn-7.5Au-5.0Bi, 200 C; and 86.4Sn-5.1 Ag-8.5Au, 205 C. A quaternary alloy had the composition 86.8Sn-3.2Ag-5.0Bi-5.0Au and solidus temperature of 194 C The shear strength of this quaternary alloy was nearly twice that of the eutectic Sn-Pb solder. The 66Sn-5.0Ag-10Bi-5.0Au-101n-4.0Cu alloy had a solidus temperature of 178 C and good solderability on Cu. The lowest solidus temperature of 159 C was realized with the alloy 62Sn-5.0Ag-10Bi-4.0Au-101n-4.0Cu-5.0Ga. The contributing factor towards the melting point depression was the composition of the solid solution, Sn-based matrix phase of each solder.

  9. Novel Zn-based alloys for biodegradable stent applications: Design, development and in vitro degradation.

    PubMed

    Mostaed, E; Sikora-Jasinska, M; Mostaed, A; Loffredo, S; Demir, A G; Previtali, B; Mantovani, D; Beanland, R; Vedani, M

    2016-07-01

    The search for a degradable metal simultaneously showing mechanical properties equal or higher to that of stainless steel and uniform degradation is still an open challenge. Several magnesium-based alloys have been studied, but their degradation rate has proved to be too fast and rarely homogeneous. Fe-based alloys show appropriate mechanical properties but very low degradation rate. In the present work, four novel Zn-Mg and two Zn-Al binary alloys were investigated as potential biodegradable materials for stent applications. The alloys were developed by casting process and homogenized at 350°C for 48h followed by hot extrusion at 250°C. Tube extrusion was performed at 300°C to produce tubes with outer/inner diameter of 4/1.5mm as precursors for biodegradable stents. Corrosion tests were performed using Hanks׳ modified solution. Extruded alloys exhibited slightly superior corrosion resistance and slower degradation rate than those of their cast counterparts, but all had corrosion rates roughly half that of a standard purity Mg control. Hot extrusion of Zn-Mg alloys shifted the corrosion regime from localized pitting to more uniform erosion, mainly due to the refinement of second phase particles. Zn-0.5Mg is the most promising material for stent applications with a good combination of strength, ductility, strain hardening exponent and an appropriate rate of loss of mechanical integrity during degradation. An EBSD analysis in the vicinity of the laser cut Zn-0.5Mg tube found no grain coarsening or texture modification confirming that, after laser cutting, the grain size and texture orientation of the final stent remains unchanged. This work shows the potential for Zn alloys to be considered for stent applications. PMID:27062241

  10. Amorphous silicon alloy-based roof integrated photovoltaic systems

    SciTech Connect

    Nath, P.; Vogeli, C.; Singh, A.; Call, J.

    1994-12-31

    A roll-to-roll process is used to deposit tandem amorphous silicon alloy solar cell onto thin (0.005 inch) stainless steel substrate. Using this solar cell material, the authors have designed and fabricated a photovoltaic (PV) module which can be integrated into building roofs. The module is fabricated by laminating the large area amorphous silicon on stainless steel solar cell material onto a 0.03 inch thick coated galvanized steel support plate. The module is then formed in such a way to allow installation as a batten and seam roofing system. This paper describes the fabrication and installation details of such PV systems.

  11. Microstructural Characterization of Base Metal Alloys with Conductive Native Oxides for Electrical Contact Applications

    NASA Astrophysics Data System (ADS)

    Senturk, Bilge Seda

    Metallic contacts are a ubiquitous method of connecting electrical and electronic components/systems. These contacts are usually fabricated from base metals because they are inexpensive, have high bulk electrical conductivities and exhibit excellent formability. Unfortunately, such base metals oxidize in air under ambient conditions, and the characteristics of the native oxide scales leads to contact resistances orders of magnitude higher than those for mating bare metal surface. This is a critical technological issue since the development of unacceptably high contact resistances over time is now by far the most common cause of failure in electrical/electronic devices and systems. To overcome these problems, several distinct approaches are developed for alloying base metals to promote the formation of self-healing inherently conductive native oxide scales. The objective of this dissertation study is to demonstrate the viability of these approaches through analyzing the data from Cu-9La (at%) and Fe-V binary alloy systems. The Cu-9 La alloy structure consists of eutectic colonies tens of microns in diameter wherein a rod-like Cu phase lies within a Cu6La matrix phase. The thin oxide scale formed on the Cu phase was found to be Cu2O as expected while the thicker oxide scale formed on the Cu6La phase was found to be a polycrystalline La-rich Cu2O. The enhanced electrical conductivity in the native oxide scale of the Cu-9La alloy arises from heavy n-type doping of the Cu2O lattice by La3+. The Fe-V alloy structures consist of a mixture of large elongated and equiaxed grains. A thin polycrystalline Fe3O4 oxide scale formed on all of the Fe-V alloys. The electrical conductivities of the oxide scales formed on the Fe-V alloys are higher than that formed on pure Fe. It is inferred that this enhanced conductivity arises from doping of the magnetite with V+4 which promotes electron-polaron hopping. Thus, it has been demonstrated that even in simple binary alloy systems one

  12. Multi-step wrought processing of TiAl-based alloys

    SciTech Connect

    Fuchs, G.E.

    1997-04-01

    Wrought processing will likely be needed for fabrication of a variety of TiAl-based alloy structural components. Laboratory and development work has usually relied on one-step forging to produce test material. Attempts to scale-up TiAl-based alloy processing has indicated that multi-step wrought processing is necessary. The purpose of this study was to examine potential multi-step processing routes, such as two-step isothermal forging and extrusion + isothermal forging. The effects of processing (I/M versus P/M), intermediate recrystallization heat treatments and processing route on the tensile and creep properties of Ti-48Al-2Nb-2Cr alloys were examined. The results of the testing were then compared to samples from the same heats of materials processed by one-step routes. Finally, by evaluating the effect of processing on microstructure and properties, optimized and potentially lower cost processing routes could be identified.

  13. Ti-based glassy alloys in Ti-Cu-Zr-Sn system

    NASA Astrophysics Data System (ADS)

    Wang, ZengRui; Dong, DanDan; Qiang, JianBing; Wang, Qing; Wang, YingMin; Dong, Chuang

    2013-07-01

    Bulk amorphous formation in Ti-Cu-based multicomponent alloys, free of Ni, Pd and Be elements, were studied using the cluster-plus-glue-atom model. The basic cluster formula was revealed as [Ti9Cu6]Cu3 to explain the best binary glass forming composition Ti50Cu50=Ti9Cu9, where the CN14 rhombi-dodecahedron Ti9Cu6 was the principal cluster in the devitrification phase CuTi. This basic cluster formula was further alloyed with Zr and Sn and a critical glass forming ability was reached at (Ti7.2Zr1.8)(Cu8.72Sn0.28) and (Ti7.2Zr1.8)(Cu8.45Sn0.55) up to 5 mm in diameter by suction casting, which was the largest in Ti-Cu-based and Ni-, Pd- and Be-free alloys.

  14. Binary alloy of virus capsids and gold nanoparticles as a Mie-resonance-based optical metamaterial

    NASA Astrophysics Data System (ADS)

    Yannopapas, Vassilios

    2015-02-01

    We present a metamaterial design based on a binary alloy of gold nanoparticles and virus capsids (protein nanoparticles) which possesses metamaterial functionalities in the optical regime. Such binary alloys have already been realized in the laboratory by means of DNA-programmed crystallization of metallic nanoparticles and virus capsids with suitable DNA linkers. The resulting binary alloy has a NaTl-lattice symmetry and operates as Mie resonance-based metamaterial thanks to the extremely high values of the electric permittivity of the virus capsids. By employing an effective-medium theory and rigorous electrodynamic calculations we identify regions of photo-induced magnetic activity stemming from the Mie resonances of the virus capsids. The magnetic activity of the virus particles accompanied by the ordinary electric activity of the gold nanoparticles results in spectral regions of negative refractive index which can be tuned to a desired spectral window by varying the concentration of the RNA within the virus capsids.

  15. Shape Memory Effects in TiNi-based Alloys Subjected to Electroplastic Rolling

    NASA Astrophysics Data System (ADS)

    Potapova, A. A.; Resnina, N. N.; Stolyarov, V. V.

    2014-07-01

    One of the prospective methods for structure refinement is electroplastic rolling (EPR). The use of an electric current pulse during cold rolling enhances deformability (1.5-3 times for TiNi-based alloys). It was shown that EPR ( e > 1) with post-deformation annealing at 450-500 °C leads to nanostructure formation with a grain size of 60-120 nm. Also, EPR leads to an increase in functional properties of TiNi-based alloys. So, the recovery coefficient was revealed as being better than the undeformed alloy (90-96% for Ti49,2Ni50,8 and 75-80% for Ti50,0Ni50,0). In the Ti50,0Ni50,0 subjected to EPR up to strain 3.6 and subsequent annealing at 450 °C for 1 h, the superelasticity effect is found.

  16. Hydrogen gas sensor based on palladium and yttrium alloy ultrathin film

    NASA Astrophysics Data System (ADS)

    Yi, Liu; You-ping, Chen; Han, Song; Gang, Zhang

    2012-12-01

    Compared with the other hydrogen sensors, optical fiber hydrogen sensors based on thin films exhibits inherent safety, small volume, immunity to electromagnetic interference, and distributed remote sensing capability, but slower response characteristics. To improve response and recovery rate of the sensors, a novel reflection-type optical fiber hydrogen gas sensor with a 10 nm palladium and yttrium alloy thin film is fabricated. The alloy thin film shows a good hydrogen sensing property for hydrogen-containing atmosphere and a complete restorability for dry air at room temperature. The variation in response value of the sensor linearly increases with increased natural logarithm of hydrogen concentration (ln[H2]). The shortest response time and recovery response time to 4% hydrogen are 6 and 8 s, respectively. The hydrogen sensors based on Pd0.91Y0.09 alloy ultrathin film have potential applications in hydrogen detection and measurement.

  17. Thermo-mechanical processing (TMP) of Ti-48Al-2Nb-2Cr based alloys

    SciTech Connect

    Fuchs, G.E.

    1995-02-01

    The effects of heat treatment and deformation processing on the microstructures and properties of {gamma}-TiAl based alloys produced by ingot metallurgy (I/M) and powder metallurgy (P/M) techniques were examined. The alloy selected for this work is the second generation {gamma}-TiAl based alloy -- Ti-48Al-2Nb-2Cr (at %). Homogenization of I/M samples was performed at a variety of temperatures, followed by hot working by isothermal forging. P/M samples were prepared from gas atomized powders, consolidated by both HIP and extrusion and some of the HIPed material was then hot worked by isothermal forging. The effects of processing, heat treatment and hot working on the microstructures and properties will be discussed.

  18. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  19. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  20. The Estimation of Localized Corrosion Behavior of Ni-Based Dental Alloys Using Electrochemical Techniques

    NASA Astrophysics Data System (ADS)

    Mareci, Daniel; Chelariu, Romeu; Iacoban, Sorin; Munteanu, Corneliu; Bolat, Georgiana; Sutiman, Daniel

    2012-07-01

    The aim of this study is to investigate the electrochemical behavior of the five non-precious Ni-based dental casting alloys in acidified artificial saliva. For comparison, nickel was also investigated. In order to study the localized corrosion resistance, the cyclic potentiodynamic polarization (CCP) and electrochemical impedance spectroscopy were performed. Scanning electron microscopy (SEM) observations were made after the CCP tests. The Ni-Cr alloys with chromium (14-18%) contents were susceptible to localized corrosion. The Ni-Cr-Mo alloy with contents of chromium (≈13%) and molybdenum (9%) presents a dangerous breakdown, but have a zero corrosion potential so that the difference between them is around 650 mV. The Ni-Cr-Mo alloys with higher chromium (22-25%) and molybdenum (9-11%) contents had a much larger passive range in the polarization curve and were immune to pitting corrosion. Pitting resistance equivalent (PRE) of about ≈54 could provide the Ni-based alloy with a good pitting corrosion resistance.

  1. Electron–phonon coupling in Ni-based binary alloys with application to displacement cascade modeling

    NASA Astrophysics Data System (ADS)

    Samolyuk, G. D.; Béland, L. K.; Stocks, G. M.; Stoller, R. E.

    2016-05-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron–phonon (el–ph) coupling. The el–ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states at the Fermi level, which in turn reduces the el–ph coupling. Thus, the el–ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10–20% in the alloys under consideration.

  2. Indoor environmental corrosion of Ag-based alloys in the Egyptian Museum (Cairo, Egypt)

    NASA Astrophysics Data System (ADS)

    Ingo, G. M.; Angelini, E.; Riccucci, C.; de Caro, T.; Mezzi, A.; Faraldi, F.; Caschera, D.; Giuliani, C.; Di Carlo, G.

    2015-01-01

    In this study, we have investigated the indoor environmental corrosion of Ag-based alloys after long-term exposure in a showcase of an exhibition room and in the open atmosphere at the Egyptian Museum of Cairo (Egypt). In order to simulate the corrosion processes that occur at the surface of archaeological artefacts, Ag-based alloys with chemical composition, metallurgical features and micro-chemical structure similar to those of ancient alloys have been purposely produced as sacrificial reference samples. Our findings show that corrosion phenomena on alloy surface are mainly caused by environmental sulphur and chlorine containing species that react in different ways depending on the exhibition conditions and on the alloy composition. This approach allows to identify the degradation agents and mechanisms that really take place at the surface of objects similar to ancient artefacts without the necessity of sampling them. Moreover, it is possible to get useful indications for the safe storage or exhibition of silver archaeological artefacts, their cleaning and conservation.

  3. Electron phonon coupling in Ni-based binary alloys with application to displacement cascade modeling

    DOE PAGESBeta

    Samolyuk, German D.; Stocks, George Malcolm; Stoller, Roger E.

    2016-04-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron–phonon (el–ph) coupling. The el–ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states atmore » the Fermi level, which in turn reduces the el–ph coupling. Thus, the el–ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10–20% in the alloys under consideration.« less

  4. Fabrication methods and applications of microstructured gallium based liquid metal alloys

    NASA Astrophysics Data System (ADS)

    Khondoker, M. A. H.; Sameoto, D.

    2016-09-01

    This review contains a comparative study of reported fabrication techniques of gallium based liquid metal alloys embedded in elastomers such as polydimethylsiloxane or other rubbers as well as the primary challenges associated with their use. The eutectic gallium–indium binary alloy (EGaIn) and gallium–indium–tin ternary alloy (galinstan) are the most common non-toxic liquid metals in use today. Due to their deformability, non-toxicity and superior electrical conductivity, these alloys have become very popular among researchers for flexible and reconfigurable electronics applications. All the available manufacturing techniques have been grouped into four major classes. Among them, casting by needle injection is the most widely used technique as it is capable of producing features as small as 150 nm width by high-pressure infiltration. One particular fabrication challenge with gallium based liquid metals is that an oxide skin is rapidly formed on the entire exposed surface. This oxide skin increases wettability on many surfaces, which is excellent for keeping patterned metal in position, but is a drawback in applications like reconfigurable circuits, where the position of liquid metal needs to be altered and controlled accurately. The major challenges involved in many applications of liquid metal alloys have also been discussed thoroughly in this article.

  5. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGESBeta

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  6. Neutronics Evaluation of Lithium-Based Ternary Alloys in IFE Blankets

    SciTech Connect

    Jolodosky, A.; Fratoni, M.

    2014-11-20

    Pre-conceptual fusion blanket designs require research and development to reflect important proposed changes in the design of essential systems, and the new challenges they impose on related fuel cycle systems. One attractive feature of using liquid lithium as the breeder and coolant is that it has very high tritium solubility and results in very low levels of tritium permeation throughout the facility infrastructure. However, lithium metal vigorously reacts with air and water and presents plant safety concerns. If the chemical reactivity of lithium could be overcome, the result would have a profound impact on fusion energy and associated safety basis. The overriding goal of this project is to develop a lithium-based alloy that maintains beneficial properties of lithium (e.g. high tritium breeding and solubility) while reducing overall flammability concerns. To minimize the number of alloy combinations that must be explored, only those alloys that meet certain nuclear performance metrics will be considered for subsequent thermodynamic study. The specific scope of this study is to evaluate the neutronics performance of lithium-based alloys in the blanket of an inertial confinement fusion (ICF) engine. The results of this study will inform the development of lithium alloys that would guarantee acceptable neutronics performance while mitigating the chemical reactivity issues of pure lithium.

  7. Potentiality of the "Gum Metal" titanium-based alloy for biomedical applications.

    PubMed

    Gordin, D M; Ion, R; Vasilescu, C; Drob, S I; Cimpean, A; Gloriant, T

    2014-11-01

    In this study, the "Gum Metal" titanium-based alloy (Ti-23Nb-0.7Ta-2Zr-1.2O) was synthesized by melting and then characterized in order to evaluate its potential for biomedical applications. Thus, the mechanical properties, the corrosion resistance in simulated body fluid and the in vitro cell response were investigated. It was shown that this alloy presents a very high strength, a low Young's modulus and a high recoverable strain by comparison with the titanium alloys currently used in medicine. On the other hand, all electrochemical and corrosion parameters exhibited more favorable values showing a nobler behavior and negligible toxicity in comparison with the commercially pure Ti taken as reference. Furthermore, the biocompatibility tests showed that this alloy induced an excellent response of MC3T3-E1 pre-osteoblasts in terms of attachment, spreading, viability, proliferation and differentiation. Consequently, the "Gum Metal" titanium-based alloy processes useful characteristics for the manufacturing of highly biocompatible medical devices. PMID:25280716

  8. Electron-phonon coupling in Ni-based binary alloys with application to displacement cascade modeling.

    PubMed

    Samolyuk, G D; Béland, L K; Stocks, G M; Stoller, R E

    2016-05-01

    Energy transfer between lattice atoms and electrons is an important channel of energy dissipation during displacement cascade evolution in irradiated materials. On the assumption of small atomic displacements, the intensity of this transfer is controlled by the strength of electron-phonon (el-ph) coupling. The el-ph coupling in concentrated Ni-based alloys was calculated using electronic structure results obtained within the coherent potential approximation. It was found that Ni0.5Fe0.5, Ni0.5Co0.5 and Ni0.5Pd0.5 are ordered ferromagnetically, whereas Ni0.5Cr0.5 is nonmagnetic. Since the magnetism in these alloys has a Stoner-type origin, the magnetic ordering is accompanied by a decrease of electronic density of states at the Fermi level, which in turn reduces the el-ph coupling. Thus, the el-ph coupling values for all alloys are approximately 50% smaller in the magnetic state than for the same alloy in a nonmagnetic state. As the temperature increases, the calculated coupling initially increases. After passing the Curie temperature, the coupling decreases. The rate of decrease is controlled by the shape of the density of states above the Fermi level. Introducing a two-temperature model based on these parameters in 10 keV molecular dynamics cascade simulation increases defect production by 10-20% in the alloys under consideration. PMID:27033732

  9. Evaluation of Ni-Cr-base alloys for SOFC interconnect applications

    NASA Astrophysics Data System (ADS)

    Yang, Zhenguo; Xia, Guan-Guang; Stevenson, Jeffry W.

    To further understand the suitability of Ni-Cr-base alloys for solid oxide fuel cell (SOFC) interconnect applications, three commercial Ni-Cr-base alloys, Haynes 230, Hastelloy S and Haynes 242 were selected and evaluated for oxidation behavior under different exposure conditions, scale conductivity and thermal expansion. Haynes 230 and Hastelloy S, which have a relatively high Cr content, formed a thin scale mainly comprised of Cr 2O 3 and (Mn,Cr,Ni) 3O 4 spinels under SOFC operating conditions, demonstrating excellent oxidation resistance and a high scale electrical conductivity. In contrast, a thick double-layer scale with a NiO outer layer above a chromia-rich substrate was grown on Haynes 242 in moist air or at the air side of dual exposure samples, indicating limited oxidation resistance for the interconnect application. With a face-centered-cubic (FCC) substrate, all three alloys possess a coefficient of thermal expansion (CTE) that is higher than that of candidate ferritic stainless steels, e.g. Crofer22 APU. Among the three alloys, Haynes 242, which is heavily alloyed with W and Mo and contains a low Cr content, demonstrated the lowest average CTE at 13.1 × 10 -6 K -1 from room temperature to 800 °C, but it was also observed that the CTE behavior of Haynes 242 was very non-linear.

  10. Evaluation of Ni-Cr-Base Alloys for SOFC Interconnect Applications

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Stevenson, Jeffry W.

    2006-10-06

    To further understand the suitability of Ni-Cr-base alloys for solid oxide fuel cell (SOFC) interconnect applications, three commercial Ni-Cr-base alloys, Haynes 230, Hastelloy S and Haynes 242 were selected and evaluated for oxidation behavior under different exposure conditions, scale conductivity and thermal expansion. Haynes 230 and Hastelloy S, which have a relatively high Cr content, formed a thin scale mainly comprised of Cr2O3 and (Mn,Cr,Ni)3O4 spinels under SOFC operating conditions, demonstrating excellent oxidation resistance and a high scale electrical conductivity. In contrast, a thick double-layer scale with a NiO outer layer above a chromia-rich substrate was grown on Haynes 242 in moist air or at the air side of dual exposure samples, indicating limited oxidation resistance for the interconnect application. With a face-centered-cubic (FCC) substrate, all three alloys possess a coefficient of thermal expansion (CTE) that is higher than that of candidate ferritic stainless steels, e.g. Crofer22 APU. Among the three alloys, Haynes 242, which is heavily alloyed with W and Mo and contains a low Cr content, demonstrated the lowest average CTE at 13.1x10-6 K-1 from room temperature to 800oC, but it was also observed that the CTE behavior of Haynes 242 was very nonlinear.