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Sample records for ods ferritic steels

  1. Residual ferrite formation in 12CrODS steels

    NASA Astrophysics Data System (ADS)

    Ukai, S.; Kudo, Y.; Wu, X.; Oono, N.; Hayashi, S.; Ohtsuka, S.; Kaito, T.

    2014-12-01

    Increasing Cr content from 9 to 12 mass% leads to superior corrosion and high-temperature oxidation resistances, and usually changes microstructure from martensite to a ferrite. To make transformable martensitic type of 12CrODS steels that have superior processing capability by using α/γ phase transformation, alloy design was conducted through varying nickel content. The structure of 12CrODS steels was successfully modified from full ferrite to a transformable martensite-base matrix containing ferrite. This ferrite consists of both equilibrium ferrite and a metastable residual ferrite. It was shown that the fraction of the equilibrium ferrite is predictable by computed phase diagram and formation of the residual ferrite was successfully evaluated through pinning of α/γ interfacial boundaries by oxide particles.

  2. The filler powders laser welding of ODS ferritic steels

    NASA Astrophysics Data System (ADS)

    Liang, Shenyong; Lei, Yucheng; Zhu, Qiang

    2015-01-01

    Laser welding was performed on Oxide Dispersion Strengthened (ODS) ferritic steel with the self-designed filler powders. The filler powders were added to weld metal to produce nano-particles (Y-M-O and TiC), submicron particles (Y-M-O) and dislocation rings. The generated particles were evenly distributed in the weld metal and their forming mechanism and behavior were analyzed. The results of the tests showed that the nano-particles, submicron particles and dislocation rings were able to improve the micro-hardness and tensile strength of welded joint, and the filler powders laser welding was an effective welding method of ODS ferritic steel.

  3. Precipitates and boundaries interaction in ferritic ODS steels

    NASA Astrophysics Data System (ADS)

    Sallez, Nicolas; Hatzoglou, Constantinos; Delabrouille, Fredéric; Sornin, Denis; Chaffron, Laurent; Blat-Yrieix, Martine; Radiguet, Bertrand; Pareige, Philippe; Donnadieu, Patricia; Bréchet, Yves

    2016-04-01

    In the course of a recrystallization study of Oxide Dispersion Strengthened (ODS) ferritic steels during extrusion, particular interest was paid to the (GB) Grain Boundaries interaction with precipitates. Complementary and corresponding characterization experiments using Transmission Electron Microscopy (TEM), Energy Dispersive X-ray spectroscopy (EDX) and Atom Probe Tomography (APT) have been carried out on a voluntarily interrupted extrusion or extruded samples. Microscopic observations of Precipitate Free Zones (PFZ) and precipitates alignments suggest precipitate interaction with migrating GB involving dissolution and Oswald ripening of the precipitates. This is consistent with the local chemical information gathered by EDX and APT. This original mechanism for ODS steels is similar to what had been proposed in the late 80s for similar observation made on Ti alloys reinforced by nanosized yttrium oxides: An interaction mechanism between grain boundaries and precipitates involving a diffusion controlled process of precipitates dissolution at grain boundaries. It is believed that this mechanism can be of primary importance to explain the mechanical behaviour of such steels.

  4. Mechanical behaviour of ferritic ODS steels - Temperature dependancy and anisotropy

    NASA Astrophysics Data System (ADS)

    Fournier, B.; Steckmeyer, A.; Rouffie, A.-L.; Malaplate, J.; Garnier, J.; Ratti, M.; Wident, P.; Ziolek, L.; Tournie, I.; Rabeau, V.; Gentzbittel, J. M.; Kruml, T.; Kubena, I.

    2012-11-01

    Ferritic 14%Cr and 18%Cr ODS steels produced at CEA in round bars or plates were tested mechanically. The present paper reports results obtained in tension, impact, fatigue, creep and toughness tests. These tests were carried out at various temperatures and in different directions. These materials show a pronounced anisotropy at all tested temperatures. No matter the loading, the transversal direction is always found to be far less resistant than the longitudinal one. This anisotropy is mainly observed in terms of damage mechanisms, with intergranular fracture preferentially occurring along the extrusion direction. This intergranular fracture mode leads to very low and anisotropic toughness values and to the absence of tertiairy creep stage, pointing out the unstable nature of fracture, even at high temperature. The unrealistically high values of the Norton exponent measured in creep suggests the existence of a threshold stress, which is consistent with the mainly kinematic nature of the stress as revealed by fatigue tests.

  5. Hot-rolling of reduced activation 8CrODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Wu, Xiaochao; Ukai, Shigeharu; Leng, Bin; Oono, Naoko; Hayashi, Shigenari; Sakasegawa, Hideo; Tanigawa, Hiroyasu

    2013-11-01

    The 8CrODS ferritic steel is based on J1-lot developed for the advanced fusion blanket material to increase the coolant outlet temperature. A hot-rolling was conducted at the temperature above Ar3 of 716 °C, and its effect on the microstructure and tensile strength in 8CrODS ferritic steel was evaluated, comparing together with normalized and tempered specimen. It was confirmed that hot-rolling leads to slightly increased fraction of the ferrite and highly improved tensile strength. This ferrite was formed by transformation from the hot-rolled austenite during cooling due to fine austenite grains induced by hot-rolling. The coarsening of the transformed ferrite in hot-rolled specimen can be attributed to the crystalline rotation and coalescence of the similar oriented grains. The improved strength of hot-rolled specimen was ascribed to the high dislocation density and replacement of easily deformed martensite with the transformed coarse ferrite.

  6. Microstructure and mechanical properties of friction stir processed ODS ferritic steels

    NASA Astrophysics Data System (ADS)

    Noh, Sanghoon; Kasada, Ryuta; Kimura, Akihiko; Park, Seung Hwan C.; Hirano, Satoshi

    2011-10-01

    Oxide dispersion strengthened (ODS) steels are considered to be one of the candidate structural materials for advanced blanket systems because of its excellent properties in fusion environments. For more applications of the ODS steels to fusion systems with a huge and complex structure, development of joining technologies is a key issue to be solved. To reserve nano-oxide particles in the matrix homogeneously, the friction stir welding (FSW) is a suitable way to get good welding characteristics as a solid-state processing technique. In this research, effects of friction stir processing (FSP) on microstructure and mechanical properties of a ODS steel were studied to apply FSW process to ODS steels. The microstructure of FSPed ODS steel consists of stirred zone (SZ) and base metal (BM), as reported for other ferritic steels. Although equiaxed grain coarsening occurred through dynamic recrystallization during FSP, the nano-oxide particles in SZ showed fewer change in the size distribution. This resulted that FSP is effective to suppress the anisotropy and minimize the change of nano-oxide particles dispersion morphologies of ODS steel.

  7. Microstructure of a 14Cr-ODS ferritic steel before and after helium ion implantation

    NASA Astrophysics Data System (ADS)

    Lu, Chenyang; Lu, Zheng; Xie, Rui; Liu, Chunming; Wang, Lumin

    2014-12-01

    A 14Cr-ODS ferritic steel with the nominal compositions of Fe-14Cr-2 W-0.3Ti-0.3Y2O3 (wt.%) was produced by mechanical alloying (MA) and hot isostatic pressing (HIP). Helium ion was implanted into the 14Cr-ODS steel along with Eurofer 97 steel as reference at 400 °C to a fluence of 1 × 1017 He+/cm2. High resolution transmission electron microscopy (HRTEM), high angle annual dark field (HAADF) scanning TEM (STEM) and atom probe tomography (APT) were used to characterize the microstructure of 14Cr-ODS and Eurofer 97 steels before and after helium implantation. High-density Y-Ti-O-rich nanoclusters and Y2Ti2O7 precipitates as well as large Cr-Ti rich oxides were observed in the 14Cr-ODS steel. The average size of Y-Ti-O nanoclusters and Y2Ti2O7 precipitates is 9 nm. After helium implantation, the helium bubbles formed in the 14Cr-ODS steel exhibit the smaller size and the lower volume fraction than that in Eurofer 97 steel, indicating high-density nano-scale precipitates can effectively suppress the coarsening of helium bubbles.

  8. Structure of Oxide Nanoparticles in Fe-16Cr MA/ODS Ferritic Steel

    SciTech Connect

    Hsiung, L; Fluss, M; Kimura, A

    2010-04-06

    Oxide nanoparticles in Fe-16Cr ODS ferritic steel fabricated by mechanical alloying (MA) method have been examined using high-resolution transmission electron microscopy (HRTEM) techniques. A partial crystallization of oxide nanoparticles was frequently observed in as-fabricated ODS steel. The crystal structure of crystalline oxide particles is identified to be mainly Y{sub 4}Al{sub 2}O{sub 9} (YAM) with a monoclinic structure. Large nanoparticles with a diameter larger than 20 nm tend to be incoherent and have a nearly spherical shape, whereas small nanoparticles with a diameter smaller than 10 nm tend to be coherent or semi-coherent and have faceted boundaries. The oxide nanoparticles become fully crystallized after prolonged annealing at 900 C. These results lead us to propose a three-stage formation mechanism of oxide nanoparticles in MA/ODS steels.

  9. The influence of Cr content on the mechanical properties of ODS ferritic steels

    NASA Astrophysics Data System (ADS)

    Li, Shaofu; Zhou, Zhangjian; Jang, Jinsung; Wang, Man; Hu, Helong; Sun, Hongying; Zou, Lei; Zhang, Guangming; Zhang, Liwei

    2014-12-01

    The present investigation aimed at researching the mechanical properties of the oxide dispersion strengthened (ODS) ferritic steels with different Cr content, which were fabricated through a consolidation of mechanical alloyed (MA) powders of 0.35 wt.% nano Y2O3 dispersed Fe-12.0Cr-0.5Ti-1.0W (alloy A), Fe-16.0Cr-0.5Ti-1.0W (alloy B), and Fe-18.0Cr-0.5Ti-1.0W (alloy C) alloys (all in wt.%) by hot isostatic pressing (HIP) with 100 MPa pressure at 1150 °C for 3 h. The mechanical properties, including the tensile strength, hardness, and impact fracture toughness were tested by universal testers, while Young's modulus was determined by ultrasonic wave non-destructive tester. It was found that the relationship between Cr content and the strength of ODS ferritic steels was not a proportional relationship. However, too high a Cr content will cause the precipitation of Cr-enriched segregation phase, which is detrimental to the ductility of ODS ferritic steels.

  10. HRTEM Study of the Role of Nanoparticles in ODS Ferritic Steel

    SciTech Connect

    Hsiung, L; Tumey, S; Fluss, M; Serruys, Y; Willaime, F

    2011-08-30

    Structures of nanoparticles and their role in dual-ion irradiated Fe-16Cr-4.5Al-0.3Ti-2W-0.37Y{sub 2}O{sub 3} (K3) ODS ferritic steel produced by mechanical alloying (MA) were studied using high-resolution transmission electron microscopy (HRTEM) techniques. The observation of Y{sub 4}Al{sub 2}O{sub 9} complex-oxide nanoparticles in the ODS steel imply that decomposition of Y{sub 2}O{sub 3} in association with internal oxidation of Al occurred during mechanical alloying. HRTEM observations of crystalline and partially crystalline nanoparticles larger than {approx}2 nm and amorphous cluster-domains smaller than {approx}2 nm provide an insight into the formation mechanism of nanoparticles/clusters in MA/ODS steels, which we believe involves solid-state amorphization and re-crystallization. The role of nanoparticles/clusters in suppressing radiation-induced swelling is revealed through TEM examinations of cavity distributions in (Fe + He) dual-ion irradiated K3-ODS steel. HRTEM observations of helium-filled cavities (helium bubbles) preferably trapped at nanoparticle/clusters in dual-ion irradiated K3-ODS are presented.

  11. Microstructural development under irradiation in European ODS ferritic/martensitic steels

    NASA Astrophysics Data System (ADS)

    Schäublin, R.; Ramar, A.; Baluc, N.; de Castro, V.; Monge, M. A.; Leguey, T.; Schmid, N.; Bonjour, C.

    2006-06-01

    Oxide dispersion strengthened steels based on the ferritic/martensitic steel EUROFER97 are promising candidates for a fusion reactor because of their improved high temperature mechanical properties and their potential higher radiation resistance relative to the base material. Several EUROFER97 based ODS F/M steels are investigated in this study. There are the Plansee ODS steels containing 0.3 wt% yttria, and the CRPP ODS steels, whose production route is described in detail. The reinforcing particles represent 0.3-0.5% weight and are composed of yttria. The effect of 0.3 wt% Ti addition is studied. ODS steel samples have been irradiated with 590 MeV protons to 0.3 and 1.0 dpa at room temperature and 350 °C. Microstructure is investigated by transmission electron microscopy and mechanical properties are assessed by tensile and Charpy tests. While the Plansee ODS presents a ferritic structure, the CRPP ODS material presents a tempered martensitic microstructure and a uniform distribution of the yttria particles. Both materials provide a yield stress higher than the base material, but with reduced elongation and brittle behaviour. Ti additions improve elongation at high temperatures. After irradiation, mechanical properties of the material are only slightly altered with an increase in the yield strength, but without significant decrease in the total elongation, relative to the base material. Samples irradiated at room temperature present radiation induced defects in the form of blacks dots with a size range from 2 to 3 nm, while after irradiation at 350 °C irradiation induced a0<1 0 0>{1 0 0} dislocation loops are clearly visible along with nanocavities. The dispersed yttria particles with an average size of 6-8 nm are found to be stable for all irradiation conditions. The density of the defects and the dispersoid are measured and found to be about 2.3 × 10 22 m -3 and 6.2 × 10 22 m -3, respectively. The weak impact of irradiation on mechanical properties of ODS F

  12. Microstructural characterizations of 14Cr ODS ferritic steels subjected to hot torsion

    NASA Astrophysics Data System (ADS)

    Karch, A.; Sornin, D.; Barcelo, F.; Bosonnet, S.; de Carlan, Y.; Logé, R.

    2015-04-01

    Oxide dispersion strengthened (ODS) steels are very promising materials for nuclear applications. In this paper, the hot working behavior of ODS ferritic steels, consolidated by hot extrusion, is studied through torsion tests. Three ODS steels are produced acting on both the quantity of Ti and Y2O3 added to the matrix (wt% Fe-14Cr-1W), and the density and size of the nanoparticles. A temperature range of 1000-1200 °C and strain rates from 5 ṡ 10-2 to 5 s-1 are considered. The microstructures of deformed samples are examined by Electron Back-Scatter Diffraction and X-ray diffraction techniques. It is observed that hot plastic strain leads to an early damage with nucleation and growth of cavities along grain boundaries. Except for the damage, very few microstructural and textural evolutions are noticed. The three tested ODS steels exhibit almost the same behavior under hot torsion straining, regardless of the precipitation state. Overall, the experimental results are interpreted through a mechanism of strain accommodation at grain boundaries, with low dislocation activity in the bulk of the grains.

  13. Microstructure examination of Fe-14Cr ODS ferritic steels produced through different processing routes

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Hosemann, P.; Vogel, S. C.; Baluc, N.

    2014-08-01

    Various thermo-mechanical treatments were applied to refine and homogenise grain size and improve mechanical properties of hot-isostatically pressed (HIP) 14%Cr ODS ferritic steel. The grain size was reduced, improving mechanical properties, tensile strength and Charpy impact, however bimodal-like distribution was also observed. As a result, larger, frequently elongated grains with size above 1 μm and refined, equiaxed grains with a diameter ranging from 250 to 500 nm. Neutron diffraction measurements revealed that for HIP followed by hydrostatic extrusion material the strongest fiber texture was observed oriented parallel to the extrusion direction. In comparison with hot rolling and hot pressing methods, this material exhibited promising mechanical properties: the ultimate tensile strength of 1350 MPa, yield strength of 1280 MPa, total elongation of 21.7% and Charpy impact energy of 5.8 J. Inferior Charpy impact energy of ∼3.0 J was measured for HIP and hot rolled material, emphasising that parameters of this manufacturing process still have to be optimised. As an alternative manufacturing route, due to the uniform microstructure and simplicity of the process, hot pressing might be a promising method for production of smaller parts of ODS ferritic steels. Besides, the ductile-to-brittle transition temperature of all thermo-mechanically treated materials, in comparison with as-HIPped ODS steel, was improved by more than 50%, the transition temperature ranging from 50 to 70 °C (323 and 343 K) remains still unsatisfactory.

  14. Tensile anisotropy and creep properties of a Fe-14CrWTi ODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Steckmeyer, A.; Rodrigo, Vargas Hideroa; Gentzbittel, J. M.; Rabeau, V.; Fournier, B.

    2012-07-01

    A Fe-14Cr oxide dispersion strengthened (ODS) ferritic steel is studied as a potential material for cladding tube application for the next generation of fast-breeder nuclear reactors. Tensile specimens machined out from a hot extruded round bar in three different orientations are used to evaluate the mechanical anisotropy of this steel for temperatures in the range 20-750 °C. Its anisotropy is discussed both in terms of mechanical strength and fracture mode. At high temperatures (HTs), above 500 °C, the longitudinal direction appears to be the most ductile and most resistant direction. Longitudinal creep tests between 650 °C and 900 °C were also carried out. They show this ODS steel has a high HT creep lifetime and a low creep failure strain. Intergranular cracks aligned along the loading axis were observed on fractured creep specimens. They reveal a particular weakness of prior particle boundaries and suggest to modify the elaboration process through mechanical alloying and hot extrusion.

  15. High heat flux testing of 12-14Cr ODS ferritic steels

    NASA Astrophysics Data System (ADS)

    Pintsuk, G.; Oksiuta, Z.; Linke, J.; Baluc, N.

    2010-01-01

    The thermal performance of Fe-(12-14)Cr-2W-0.3Ti-0.3Y 2O 3 ODS reduced activation ferritic steels, which are considered as candidate first wall materials for the future fusion power reactors and were manufactured by mechanical alloying in hydrogen and hot isostatic pressing, was assessed by high heat flux (HHF) testing with the electron beam JUDITH facility at the Forschungszentrum Jülich (FZJ), Germany. An analysis of the microhardness and microstructure of the specimens was done before and after HHF tests. In general, both materials present a ferritic (α-Fe, bcc) microstructure with a wide range of grain sizes from 100 to 500 nm up to a few micrometers. The coarse grains are almost dislocation-free, while the smaller ones are surrounded by tangles of dislocations. Oxide and carbide impurities (about a few hundreds nm in size) and a high density of Y-Ti-O nano-clusters, with a mean size of about 5 nm, are also present. The microhardness, density and tensile strength of the 14Cr material are slightly larger than those of the 12Cr material. HHF tests revealed that there is no difference in thermal performance, level of degradation and erosion behaviour of 12Cr and 14Cr ODS steels. The onset of melting of the materials occurs for an energy density between 1 and 1.5 MJ/m 2. Below this value only some kind of thermal etching takes place. This is a significant improvement compared to stainless steel, for which severe plastic deformation at the material surface was observed.

  16. HRTEM Study of Oxide Nanoparticles in K3-ODS Ferritic Steel Developed for Radiation Tolerance

    SciTech Connect

    Hsiung, L; Fluss, M; Tumey, S; Kuntz, J; El-Dasher, B; Wall, M; Choi, W; Kimura, A; Willaime, F; Serruys, Y

    2009-11-02

    Crystal and interfacial structures of oxide nanoparticles and radiation damage in 16Cr-4.5Al-0.3Ti-2W-0.37 Y{sub 2}O{sub 3} ODS ferritic steel have been examined using high-resolution transmission electron microscopy (HRTEM) techniques. Oxide nanoparticles with a complex-oxide core and an amorphous shell were frequently observed. The crystal structure of complex-oxide core is identified to be mainly monoclinic Y{sub 4}Al{sub 2}O{sub 9} (YAM) oxide compound. Orientation relationships between the oxide and the matrix are found to be dependent on the particle size. Large particles (> 20 nm) tend to be incoherent and have a spherical shape, whereas small particles (< 10 nm) tend to be coherent or semi-coherent and have a faceted interface. The observations of partially amorphous nanoparticles and multiple crystalline domains formed within a nanoparticle lead us to propose a three-stage mechanism to rationalize the formation of oxide nanoparticles containing core/shell structures in as-fabricated ODS steels. Effects of nanoparticle size and density on cavity formation induced by (Fe{sup 8+} + He{sup +}) dual-beam irradiation are briefly addressed.

  17. Irradiation hardening of ODS ferritic steels under helium implantation and heavy-ion irradiation

    NASA Astrophysics Data System (ADS)

    Zhang, Hengqing; Zhang, Chonghong; Yang, Yitao; Meng, Yancheng; Jang, Jinsung; Kimura, Akihiko

    2014-12-01

    Irradiation hardening of ODS ferritic steels after multi-energy He-ion implantation, or after irradiation with energetic heavy ions including Xe and Bi-ions was investigated with nano-indentation technique. Three kinds of high-Cr ODS ferritic steels including the commercial MA956 (19Cr-3.5Al), the 16Cr-0.1Ti and the 16Cr-3.5Al-0.1Zr were used. Data of nano-hardness were analyzed with an approach based on Nix-Gao model. The depth profiles of nano-hardness can be understood by the indentation size effect (ISE) in specimens of MA956 implanted with multi-energy He-ions or irradiated with 328 MeV Xe ions, which produced a plateau damage profile in the near-surface region. However, the damage gradient overlaps the ISE in the specimens irradiated with 9.45 Bi ions. The dose dependence of the nano-hardness shows a rapid increase at low doses and a slowdown at higher doses. An 1/2-power law dependence on dpa level is obtained. The discrepancy in nano-hardness between the helium implantation and Xe-ion irradiation can be understood by using the average damage level instead of the peak dpa level. Helium-implantation to a high dose (7400 appm/0.5 dpa) causes an additional hardening, which is possibly attributed to the impediment of motion dislocations by helium bubbles formed in high concentration in specimens.

  18. Effect of mechanical alloying atmosphere on the microstructure and Charpy impact properties of an ODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Baluc, N.

    2009-04-01

    Two types of oxide dispersion strengthened (ODS) ferritic steels, with the composition of Fe-14Cr-2W-0.3Ti-0.3Y 2O 3 (in weight percent), have been produced by mechanically alloying elemental powders of Fe, Cr, W, and Ti with Y 2O 3 particles either in argon atmosphere or in hydrogen atmosphere, degassing at various temperatures, and compacting the mechanically alloyed powders by hot isostatic pressing. It was found in particular that mechanical alloying in hydrogen yields a significant reduction in oxygen content in the materials, a lower dislocation density, and a strong improvement in the fast fracture properties of the ODS ferritic steels, as measured by Charpy impact tests.

  19. Hot deformation behavior and processing map of a 9Cr ferritic/martensitic ODS steel

    NASA Astrophysics Data System (ADS)

    Zhang, Guangming; Zhou, Zhangjian; Sun, Hongying; Zou, Lei; Wang, Man; Li, Shaofu

    2014-12-01

    The hot deformation behavior of 9Cr oxide-dispersion-strengthened (ODS) steel fabricated through the process of mechanical alloying and hot isostatic pressing (HIP) as investigated through hot compression deformation tests on the Gleeble-1500D simulator in the temperature range of 1050-1200 °C and strain rate range of 0.001 s-1-1 s-1. The relationship between the rheological stress and the strain rate was also studied. The activation energy and the stress and material parameters of the hyperbolic-sine equation were resolved according to the data obtained. The processing map was also proposed. The results show that the flow stress decreases as the temperature increases, and that decreasing of the strain rate of the 9Cr ODS steel results in a positive strain rate sensitivity. It is clear that dynamic recrystallization is influenced by both temperature and strain rate. The results of this study may provide a good reference for the selection of hot working parameters for 9Cr ODS steel. The optimum processing domains are at 1200 °C with a strain rate of 1 s-1 and in the range of 1080-1100 °C with a strain rate between 0.018 s-1 and 0.05 s-1.

  20. High temperature deformation mechanism of 15CrODS ferritic steels at cold-rolled and recrystallized conditions

    NASA Astrophysics Data System (ADS)

    Sugino, Yoshito; Ukai, Shigeharu; Oono, Naoko; Hayashi, Shigenari; Kaito, Takeji; Ohtsuka, Satoshi; Masuda, Hiroshi; Taniguchi, Satoshi; Sato, Eiichi

    2015-11-01

    The ODS ferritic steels realize potentially higher operating temperature due to structural stability by the dispersed nano-size oxide particles. The deformation process and mechanism of 15CrODS ferritic steels were investigated at 1073 K and 1173 K for the cold-rolled and recrystallized conditions. Tensile and creep tests were conducted at the stress in parallel (LD) and perpendicular (TD) directions to the grain boundaries. Strain rate varied from 10-1 to 10-9 s-1. For the LD specimens, deformation in the cold rolled and recrystallized conditions is reinforced by finely dispersed oxide particles. The dominant deformation process for the recrystallized TD specimen is controlled through the grain boundary sliding and stress accommodation via diffusional creep at temperature of 1173 K and lower strain rate less than 10-4 s-1. The grain boundary sliding couldn't be rate-controlling process at 1073 K for the as-cold rolled TD specimen, where a dynamic recovery of the dislocation produced by cold-rolling is related to the deformation process.

  1. Tensile properties and deformation mechanisms of a 14Cr ODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Steckmeyer, A.; Praud, M.; Fournier, B.; Malaplate, J.; Garnier, J.; Béchade, J. L.; Tournié, I.; Tancray, A.; Bougault, A.; Bonnaillie, P.

    2010-10-01

    The search for a new cladding material is part of the research studies carried out at CEA to develop a sodium-cooled fast reactor meeting the expectations of the Generation IV International Forum. In this study, the tensile properties of a ferritic oxide dispersion strengthened steel produced by hot extrusion at CEA have been evaluated. They prove the studied alloy to be as resistant as and more ductile than the other nano-reinforced alloys of literature. The effects of the strain rate and temperature on the total plastic strain of the material remind of diffusion phenomena. Intergranular damage and intergranular decohesion are clearly highlighted.

  2. Mantle region accommodating two-dimensional grain boundary sliding in ODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Masuda, Hiroshi; Tobe, Hirobumi; Sato, Eiichi; Sugino, Yoshito; Ukai, Shigeharu

    2015-07-01

    Two-dimensional grain-boundary sliding (GBS) was achieved microscopically in an oxide-dispersion-strengthened ferritic steel with an elongated and aligned grain structure, which was deformed perpendicular to the long axis. At the border between superplastic regions II and III, microscopic deformation was observed using sub-micron grids drawn on the material surface using a focused ion beam. GBS was accommodated by intragranular deformations in narrow areas around grain boundaries, which has been predicted by earlier researchers as characteristics of the core-mantle model. These observations suggest that dislocations slip only in the mantle regions around wavy boundaries to relax the stress concentration caused by GBS during superplasticity.

  3. Effect of thermo-mechanical treatments on the microstructure and mechanical properties of an ODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Mueller, P.; Spätig, P.; Baluc, N.

    2011-05-01

    The Fe-14Cr-2W-0.3Ti-0.3Y 2O 3 oxide dispersion strengthened (ODS) reduced activation ferritic (RAF) steel was fabricated by mechanical alloying of a pre-alloyed, gas atomised powder with yttria nano-particles, followed by hot isostatic pressing and thermo-mechanical treatments (TMTs). Two kinds of TMT were applied: (i) hot pressing, or (ii) hot rolling, both followed by annealing in vacuum at 850 °C. The use of a thermo-mechanical treatment was found to yield strong improvement in the microstructure and mechanical properties of the ODS RAF steel. In particular, hot pressing leads to microstructure refinement, equiaxed grains without texture, and an improvement in Charpy impact properties, especially in terms of the upper shelf energy (about 4.5 J). Hot rolling leads to elongated grains in the rolling direction, with a grain size ratio of 6:1, higher tensile strength and reasonable ductility up to 750 °C, and better Charpy impact properties, especially in terms of the ductile-to-brittle transition temperature (about 55 °C).

  4. Innovative Powder Processing of Oxide Dispersion Strengthened ODS Ferritic Stainless Steels

    SciTech Connect

    Rieken, Joel; Anderson, Iver; Kramer, Matthew

    2011-04-01

    An innovative gas atomization reaction synthesis technique was employed as a viable method to dramatically lower the processing cost for precursor oxide dispersion forming ferritic stainless steel powders (i.e., Fe-Cr-(Hf,Ti)-Y). During this rapid solidification process the atomized powders were enveloped by a nano-metric Cr-enriched metastable oxide film. Elevated temperature heat treatment was used to dissociate this metastable oxide phase through oxygen exchange reactions with Y-(Hf,Ti) enriched intermetallic compound precipitates. These solid state reactions resulted in the formation of highly stable nano-metric mixed oxide dispersoids (i.e., Y-Ti-O or Y-Hf-O) throughout the alloy microstructure. Subsequent high temperature (1200 C) heat treatments were used to elucidate the thermal stability of each nano-metric oxide dispersoid phase. Transmission electron microscopy coupled with X-ray diffraction was used to evaluate phase evolution within the alloy microstructure.

  5. Development and characterisation of a new ODS ferritic steel for fusion reactor application

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Olier, P.; de Carlan, Y.; Baluc, N.

    2009-08-01

    This paper describes the microstructure, tensile properties and Charpy impact resistance of a reduced activation oxide dispersion strengthened ferritic steel Fe-14Cr-2W-0.3Ti-0.3Y 2O 3 produced by mechanical alloying of a pre-alloyed, gas atomised steel powder with Y 2O 3 particles, compaction by hot extrusion at 1100 °C, hot rolling at 700 °C and heat treatment at 1050 °C for 1 h. At room temperature the material exhibits a high ultimate tensile strength of about 1420 MPa and high yield strength of about 1340 MPa in the transverse direction. In the longitudinal direction the values are about 10% lower, due to the anisotropy of the microstructure (elongated grains in the rolling direction). At 750 °C the material still exhibits relatively high yield strengths of about 325 MPa and 305 MPa in the longitudinal and transverse directions, respectively. The material exhibits reasonable uniform and total elongation values over the temperature range 23-750 °C, in both transverse and longitudinal directions. The material exhibits weak Charpy impact properties in the transverse direction. Charpy impact properties are slightly better in the longitudinal direction, with upper shelf energy of about 4.2 J and a ductile-to-brittle transition temperature of about 8.8 °C.

  6. R&D of ferritic-martensitic steel EP450 ODS for fuel pin claddings of prospective fast reactors

    NASA Astrophysics Data System (ADS)

    Nikitina, A. A.; Ageev, V. S.; Chukanov, A. P.; Tsvelev, V. V.; Porezanov, N. P.; Kruglov, O. A.

    2012-09-01

    Present paper performs research results of structure and mechanical properties of the ODS steel on the base of steel EP450 (Fe-13Cr-2Mo-Nb-V-B-0,12C) on all stages of producing: from powders to thin-walled tubes. Also, the results of research on method of sealing thin-walled tubes from steel EP450 ODS by pressurized resistance welding are shown.

  7. Load partitioning between ferrite/martensite and dispersed nanoparticles of a 9Cr ferritic/martensitic (F/M) ODS steel at high temperatures

    SciTech Connect

    Zhang, Guangming; Mo, Kun; Miao, Yinbin; Liu, Xiang; Almer, Jonathan; Zhou, Zhangjian; Stubbins, James F.

    2015-06-18

    In this study, a high-energy synchrotron radiation X-ray technique was used to investigate the tensile deformation processes of a 9Cr-ODS ferritic/martensitic (F/M) steel at different temperatures. Two minor phases within the 9Cr-ODS F/M steel matrix were identified as Y2Ti2O7 and TiN by the high-energy X-ray diffraction, and confirmed by the analysis using energy dispersive X-ray spectroscopy (EDS) of scanning transmission electron microscope (STEM). The lattice strains of the matrix and particles were measured through the entire tensile deformation process. During the tensile tests, the lattice strains of the ferrite/martensite and the particles (TiN and Y2Ti2O7) showed a strong temperature dependence, decreasing with increasing temperature. Analysis of the internal stress at three temperatures showed that the load partitioning between the ferrite/martensite and the particles (TiN and Y2Ti2O7) was initiated during sample yielding and reached to a peak during sample necking. At three studied temperatures, the internal stress of minor phases (Y2Ti2O7 and TiN) was about 2 times that of F/M matrix at yielding position, while the internal stress of Y2Ti2O7 and TiN reached about 4.5-6 times and 3-3.5 times that of the F/M matrix at necking position, respectively. It indicates that the strengthening of the matrix is due to minor phases (Y2Ti2O7 and TiN), especially Y2Ti2O7 particles. Although the internal stresses of all phases decreased with increasing temperature from RT to 600 degrees C, the ratio of internal stresses of each phase at necking position stayed in a stable range (internal stresses of Y2Ti2O7 and TiN were about 4.5-6 times and 3-3.5 times of that of F/M matrix, respectively). The difference between internal stress of the F/M matrix and the applied stress at 600 degrees C is slightly lower than those at RI and 300 degrees C, indicating that the nanoparticles still have good strengthening effect at 600 degrees C. (C) 2015 Elsevier B.V. All rights reserved.

  8. Energy-filtered TEM imaging and EELS study of ODS particles and argon-filled cavities in ferritic-martensitic steels.

    PubMed

    Klimiankou, M; Lindau, R; Möslang, A

    2005-01-01

    Oxide-dispersion-strengthened (ODS) ferritic-martensitic steels with yttrium oxide (Y(2)O(3)) have been produced by mechanical alloying and hot isostatic pressing for use as advanced material in fusion power reactors. Argon gas, usually widely used as inert gas during mechanical alloying, was surprisingly detected in the nanodispersion-strengthened materials. Energy-filtered transmission electron microscopy (EFTEM) and electron energy loss spectroscopy (EELS) led to the following results: (i) chemical composition of ODS particles, (ii) voids with typical diameters of 1-6 nm are formed in the matrix, (iii) these voids are filled with Ar gas, and (iv) the high-density nanosized ODS particles serve as trapping centers for the Ar bubbles. The Ar L(3,2) energy loss edge at 245 eV as well as the absorption features of the ODS particle elements were identified in the EELS spectrum. The energy resolution in the EEL spectrum of about 1.0 eV allows to identify the electronic structure of the ODS particles. PMID:15582472

  9. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  10. Joining Techniques for Ferritic ODS Alloys

    SciTech Connect

    V.G. Krishnardula; V.G. Krishnardula; D.E. Clark; T.C. Totemeier

    2005-06-01

    This report presents results of research on advanced joining techniques for ferritic oxide-dispersion strengthened alloys MA956 and PM2000. The joining techniques studied were resistance pressure welding (also known as pressure forge welding), transient liquid phase bonding, and diffusion bonding. All techniques were shown to produce sound joints in fine-grained, unrecrystallized alloys. Post-bond heat treatment to produce a coarse-grained, recrystallized microstructure resulted in grain growth across the bondline for transient liquid phase and diffusion bonds, giving microstructures essentially identical to that of the parent alloy in the recrystallized condition. The effects of bond orientation, boron interlayer thickness, and bonding parameters are discussed for transient liquid phase and diffusion bonding. The report concludes with a brief discussion of ODS joining techniques and their applicability to GEN IV reactor systems.

  11. Investigation on different oxides as candidates for nano-sized ODS particles in reduced-activation ferritic (RAF) steels

    NASA Astrophysics Data System (ADS)

    Hoffmann, Jan; Rieth, Michael; Lindau, Rainer; Klimenkov, Michael; Möslang, Anton; Sandim, Hugo Ricardo Zschommler

    2013-11-01

    Future generation reactor concepts are based on materials that can stand higher temperatures and higher neutron doses in corrosive environments. Oxide dispersion strengthened steels with chromium contents ranging from 9 to 14 wt.% - produced by mechanical alloying - are typical candidate materials for future structural materials in fission and fusion power plants.

  12. The evolution of internal stress and dislocation during tensile deformation in a 9Cr ferritic/martensitic (F/M) ODS steel investigated by high-energy X-rays

    SciTech Connect

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; Miao, Yinbin; Liu, Xiang; Almer, Jonathan; Stubbins, James F.

    2015-12-01

    An application of high-energy wide angle synchrotron X-ray diffraction to investigate the tensile deformation of 9Cr ferritic/martensitic (F/M) ODS steel is presented. With tensile loading and in-situ Xray exposure, the lattice strain development of matrix was determined. The lattice strain was found to decrease with increasing temperature, and the difference in Young's modulus of six different reflections at different temperatures reveals the temperature dependence of elastic anisotropy. The mean internal stress was calculated and compared with the applied stress, showing that the strengthening factor increased with increasing temperature, indicating that the oxide nanoparticles have a good strengthening impact at high temperature. The dislocation density and character were also measured during tensile deformation. The dislocation density decreased with increasing of temperature due to the greater mobility of dislocation at high temperature. The dislocation character was determined by best-fit methods for different dislocation average contrasts with various levels of uncertainty. The results shows edge type dislocations dominate the plastic strain at room temperature (RT) and 300 C, while the screw type dislocations dominate at 600 C. The dominance of edge character in 9Cr F/M ODS steels at RT and 300 C is likely due to the pinning effect of nanoparticles for higher mobile edge dislocations when compared with screw dislocations, while the stronger screw type of dislocation structure at 600 C may be explained by the activated cross slip of screw segments.

  13. The evolution of internal stress and dislocation during tensile deformation in a 9Cr ferritic/martensitic (F/M) ODS steel investigated by high-energy X-rays

    NASA Astrophysics Data System (ADS)

    Zhang, Guangming; Zhou, Zhangjian; Mo, Kun; Miao, Yinbin; Liu, Xiang; Almer, Jonathan; Stubbins, James F.

    2015-12-01

    An application of high-energy wide angle synchrotron X-ray diffraction to investigate the tensile deformation of 9Cr ferritic/martensitic (F/M) ODS steel is presented. With tensile loading and in-situ X-ray exposure, the lattice strain development of matrix was determined. The lattice strain was found to decrease with increasing temperature, and the difference in Young's modulus of six different reflections at different temperatures reveals the temperature dependence of elastic anisotropy. The mean internal stress was calculated and compared with the applied stress, showing that the strengthening factor increased with increasing temperature, indicating that the oxide nanoparticles have a good strengthening impact at high temperature. The dislocation density and character were also measured during tensile deformation. The dislocation density decreased with increasing of temperature due to the greater mobility of dislocation at high temperature. The dislocation character was determined by best-fit methods for different dislocation average contrasts with various levels of uncertainty. The results shows edge type dislocations dominate the plastic strain at room temperature (RT) and 300 °C, while the screw type dislocations dominate at 600 °C. The dominance of edge character in 9Cr F/M ODS steels at RT and 300 °C is likely due to the pinning effect of nanoparticles for higher mobile edge dislocations when compared with screw dislocations, while the stronger screw type of dislocation structure at 600 °C may be explained by the activated cross slip of screw segments.

  14. Microstructural behavior of 8Cr-ODS martensitic steels during creep deformation

    NASA Astrophysics Data System (ADS)

    Shinozuka, K.; Esaka, H.; Tamura, M.; Tanigawa, H.

    2011-10-01

    Oxide dispersion strengthened (ODS) steels show a high anisotropy in their creep behavior because of the δ-ferrite grain elongated in the hot-rolled direction and the characteristic formation of creep cavities. In this work, the relationship between the δ-ferrite grain and the growth of creep cavities in 8Cr-ODS steels was investigated. The samples of two ODS steels with different δ-ferrite volume fractions were machined parallel and perpendicular to the hot-rolled direction. Creep rupture tests and interrupted tests were performed at 700 °C and about 197 MPa. Cavities formed in the martensite along δ-ferrite grains during creep deformation. The area fraction of the cavities of all specimens increased in proportion to the cube root of test time. When the volume fraction of δ-ferrite was high and δ-ferrite grains elongated parallel to the load direction, δ-ferrite then obstructed the propagation of cracks. However, when the volume fraction of δ-ferrite was low and δ-ferrite grains elongated perpendicular to the load direction, δ-ferrite grains had little effect on crack propagation.

  15. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  16. Irradiation effects in ferritic steels

    NASA Astrophysics Data System (ADS)

    Lechtenberg, Thomas

    1985-08-01

    Since 1979 the Alloy Development for Irradiation Performance (ADIP) task funded by the US Department of Energy has been studying the 2-12Cr class of ferritic steels to establish the feasibility of using them in fusion reactor first wall/breeding blanket (FW/B) applications. The advantages of ferritic steels include superior swelling resistance, low thermal stresses compared to austenitic stainless steels, attractive mechanical properties up to 600°C. and service histories exceeding 100 000 h. These steels are commonly used in a range of microstructural conditions which include ferritic, martensitic. tempered martensitic, bainitic etc. Throughout this paper where the term "ferritic" is used it should be taken to mean any of these microstructures. The ADIP task is studying several candidate alloy systems including 12Cr-1MoWV (HT-9), modified 9Cr-1MoVNb, and dual-phased steels such as EM-12 and 2 {1}/{4}Cr-Mo. These materials are ferromagnetic (FM), body centered cubic (bcc), and contain chromium additions between 2 and 12 wt% and molybdenum additions usually below 2%. The perceived issues associated with the application of this class of steel to fusion reactors are the increase in the ductile-brittle transition temperature (DBTT) with neutron damage, the compatibility of these steels with liquid metals and solid breeding materials, and their weldability. The ferromagnetic character of these steels can also be important in reactor design. It is the purpose of this paper to review the current understanding of these bcc steels and the effects of irradiation. The major points of discussion will be irradiation-induced or -enhanced dimensional changes such as swelling and creep, mechanical properties such as tensile strength and various measurements of toughness, and activation by neutron interactions with structural materials.

  17. Ion-induced swelling of ODS ferritic alloy MA957 tubing to 500 dpa

    NASA Astrophysics Data System (ADS)

    Toloczko, M. B.; Garner, F. A.; Voyevodin, V. N.; Bryk, V. V.; Borodin, O. V.; Mel'nychenko, V. V.; Kalchenko, A. S.

    2014-10-01

    In order to study the potential swelling behavior of the ODS ferritic alloy MA957 at very high dpa levels, specimens were prepared from pressurized tubes that were unirradiated archives of tubes previously irradiated in FFTF to doses as high as 110 dpa. These unirradiated specimens were irradiated with 1.8 MeV Cr+ ions to doses ranging from 100 to 500 dpa and examined by transmission electron microscopy. No co-injection of helium or hydrogen was employed. It was shown that compared to several tempered ferritic/martensitic steels irradiated in the same facility, these tubes were rather resistant to void swelling, reaching a maximum value of only 4.5% at 500 dpa and 450 °C. In this fine-grained material, the distribution of swelling was strongly influenced by the presence of void denuded zones along the grain boundaries.

  18. Ion-induced swelling of ODS ferritic alloy MA957 tubing to 500 dpa

    SciTech Connect

    Toloczko, Mychailo B.; Garner, F. A.; Voyevodin, V.; Bryk, V. V.; Borodin, O. V.; Melnichenko, V. V.; Kalchenko, A. S.

    2014-10-01

    In order to study the potential swelling behavior of the ODS ferritic alloy MA957 at very high dpa levels, specimens were prepared from pressurized tubes that were unirradiated archives of tubes previously irradiated in FFTF to doses as high at 110 dpa. These unirradiated specimens were irradiated with 1.8 MeV Cr+ ions to doses ranging from 100 to 500 dpa and examined by transmission electron microscopy. No coinjection of helium or hydrogen was employed. It was shown that compared to several ferritic/martensitic steels irradiated in the same facility, these tubes were rather resistant to void swelling, reaching a maximum value of only 4.5% at 500 dpa and 450°C. In this fine-grained material, the distribution of swelling was strongly influenced by the presence of void denuded zones along the grain boundaries.

  19. On the Role of Alloy Composition and Sintering Parameters in the Bimodal Grain Size Distribution and Mechanical Properties of ODS Ferritic Steels

    NASA Astrophysics Data System (ADS)

    García-Junceda, Andrea; Campos, Mónica; García-Rodríguez, Nerea; Torralba, José Manuel

    2016-04-01

    A sintered 14Cr-5Al-3W oxide dispersion strengthened steel was produced by mechanical alloying and consolidated by field-assisted hot pressing. First, a nanostructured powder was developed thanks to the high-energy milling used for introducing 0.4Ti-0.25Y2O3-0.6ZrO2 into the prealloyed Fe-Cr-Al-W powder, and then the processed powders were consolidated under a low diffusive technique to better retain the microstructure inherited from milling. The effect of the addition of zirconia and of the pressure applied during sintering on the final bimodal grain microstructure and mechanical properties is assessed. Both parameters are responsible for the refinement of the microstructure by increasing the volume fraction of the ultrafine grains (0 to 400 nm), leading to an enhancement of the mechanical properties, such as the microhardness and tensile strength.

  20. Effect of ferrite on cast stainless steels

    SciTech Connect

    Nadezhdin, A.; Cooper, K. ); Timbers, G. . Kraft Pulp Division)

    1994-09-01

    Premature failure of stainless steel castings in bleach washing service is attributed to poor casting quality high porosity and to a high ferrite content, which makes the castings susceptible to corrosion by hot acid chloride solutions. A survey of the chemical compositions and ferrite contents of corrosion-resistant castings in bleach plants at three pulp mills found high [delta]-ferrite levels in the austenitic matrix due to the improper balance between austenite and ferrite stabilizers.

  1. R&D of low activation ferritic steels for fusion in japanese universities*1

    NASA Astrophysics Data System (ADS)

    Kohyama, Akira; Kohno, Yutaka; Asakura, Kentaro; Kayano, Hideo

    1994-09-01

    Following the brief review of the R&D of low activation ferritic steels in Japanese universities, the status of 9Cr-2W type ferritic steels development is presented. The main emphasis is on mechanical property changes by fast neutron irradiation in FFTF. Bend test, tensile test, CVN test and in-reactor creep results are provided including some data about low activation ferritic steels with Cr variation from 2.25 to 12%. The 9Cr-2W ferritic steel, denoted as JLF-1, showed excellent mechanical properties under fast neutron irradiation as high as 60 dpa. As potential materials for DEMO and beyond, innovative oxide dispersion strengthened (ODS) quasi-amorphous low activation ferritic steels are introduced. The baseline properties, microstructural evolution under ion irradiation and the recent progress of new processes are provided.

  2. Development of oxide dispersion strengthened ferritic steels for fusion

    SciTech Connect

    Mukhopadhyay, D.K.; Froes, F.H.; Gelles, D.S.

    1998-03-01

    An oxide dispersion strengthened (ODS) ferritic steel with high temperature strength has been developed in line with low activation criteria for application in fusion power systems. The composition Fe-13.5Cr-2W-0.5Ti-0.25Y{sub 2}O{sup 3} was chosen to provide a minimum chromium content to insure fully delta-ferrite stability. High temperature strength has been demonstrated by measuring creep response of the ODS alloy in uniaxial tension at 650 and 900 C in an inert atmosphere chamber. Results of tests at 900 C demonstrate that this alloy has creep properties similar to other alloys of similar design and can be considered for use in high temperature fusion power system designs. The alloy selection process, materials production, microstructural evaluation and creep testing are described.

  3. Ferritic steel melt and FLiBe/steel experiment : melting ferritic steel.

    SciTech Connect

    Troncosa, Kenneth P.; Smith, Brandon M.; Tanaka, Tina Joan

    2004-11-01

    In preparation for developing a Z-pinch IFE power plant, the interaction of ferritic steel with the coolant, FLiBe, must be explored. Sandia National Laboratories Fusion Technology Department was asked to drop molten ferritic steel and FLiBe in a vacuum system and determine the gas byproducts and ability to recycle the steel. We tried various methods of resistive heating of ferritic steel using available power supplies and easily obtained heaters. Although we could melt the steel, we could not cause a drop to fall. This report describes the various experiments that were performed and includes some suggestions and materials needed to be successful. Although the steel was easily melted, it was not possible to drip the molten steel into a FLiBe pool Levitation melting of the drop is likely to be more successful.

  4. Irradiation creep and microstructural changes of ODS steels of different Cr-contents during helium implantation under stress

    NASA Astrophysics Data System (ADS)

    Chen, J.; Jung, P.; Henry, J.; de Carlan, Y.; Sauvage, T.; Duval, F.; Barthe, M. F.; Hoffelner, W.

    2013-06-01

    Irradiation creep and microstructural changes of two ferritic ODS steels with 12% and 14% Cr have been studied by homogeneously implantation with helium under uniaxial tensile stresses from 40 to 300 MPa. The maximum dose was about 1.2 dpa (5000 appm-He) with displacement damage rates of 1 × 10-5 dpa/s at a temperature of 300 °C. Irradiation creep compliances were measured to be 4.0 × 10-6 dpa-1 MPa-1 and 10 × 10-6 dpa-1 MPa-1 for 12 and 14Cr ODS, respectively. Subsequently, microstructural evolution was studied in detail by TEM observations, showing dislocation loops and bubbles distributed homogenously in the matrix. Some bubbles were attached to ODS particles. Finally, the effects of Cr content on irradiation creep and microstructural changes are discussed, including earlier results of a 19Cr ODS and a PM2000 ferritic steel. Irradiation creep rates of both 12Cr and 14Cr-ODS ferritic steels a temperature of 300 °C show linear stress dependence up to 300 MPa at. Irradiation creep rate per dose rate and stress at a temperature of 300 °C amounts to 4.0 × 10-6 dpa-1 MPa-1 and 10 × 10-6 dpa-1 MPa-1 for 12Cr- and 14Cr-ODS, respectively. Irradiation creep properties are remarkably insensitive to Cr content, grain size and dispersoid size. Dislocation loops and helium bubbles are distributed homogenously in the matrix. In the case of high density fine dispersoids, most bubbles are attached to ODS particles. This may suppress loop formation as well as growth of bubbles, thereby increasing the resistance of ODS ferritic steels against helium embrittlement.

  5. ODS steel raw material local structure analysis using X-ray absorption spectroscopy

    NASA Astrophysics Data System (ADS)

    Cintins, A.; Anspoks, A.; Purans, J.; Kuzmin, A.; Timoshenko, J.; Vladimirov, P.; Gräning, T.; Hoffmann, J.

    2015-03-01

    Oxide dispersion strengthened (ODS) steels are promising materials for fusion power reactors, concentrated solar power plants, jet engines, chemical reactors as well as for hydrogen production from thermolysis of water. In this study we used X-ray absorption spectroscopy at the Fe and Cr K-edges as a tool to get insight into the local structure of ferritic and austenitic ODS steels around Fe and Cr atoms and its transformation during mechanical alloying process. Using the analysis of X-ray absorption near edge structure (XANES) and extended X-ray absorption fine structure (EXAFS) we found that for austenitic samples a transformation of ferritic steel to austenitic steel is detectable after 10 hours of milling and proceeds till 40 hours of milling; only small amount of a-phase remains after 80 hours of milling. We found that the Cr K-edge EXAFS can be used to observe distortions inside the material and to get an impression on the formation of chromium clusters. In-situ EXAFS experiments offer a reliable method to investigate the ferritic to austenitic transformation.

  6. Effect of recrystallization on ion-irradiation hardening and microstructural changes in 15Cr-ODS steel

    NASA Astrophysics Data System (ADS)

    Ha, Yoosung; Kimura, Akihiko

    2015-12-01

    The effects of recrystallization on ion-irradiation hardening and microstructural changes were investigated for a 15Cr-ODS ferritic steel. Dual ion-irradiation experiments were performed at 470 °C using 6.4 MeV Fe3+ ions simultaneously with energy-degraded 1 MeV He+ ions. The displacement of damage at 600 nm depth from the specimen surface was 30 dpa. Nano-indentation test with Berkovich type indentation tip was measured by constant stiffness measurement (CSM) technique. Results from nano-indentation tests indicate irradiation hardening in ODS steels even at 470 °C, while it wasn't observed in reduced activation ferritic steel. Recrystallized ODS steel shows a larger irradiation hardening, which is considered to be due to the reduction of grain boundaries and interfaces of matrix/oxide particles. In 20% cold rolled ODS steel after recrystallization, both the hardening and bubble number density were lower than those of recrystallized ODS steel, suggesting that dislocations generated by cold rolling suppress bubble formation. Based on the estimation of irradiation hardening from TEM observation results, it is considered that the bubbles are not the main factor controlling ion-irradiation hardening.

  7. Long-term high temperature oxidation behavior of ODS ferritics

    NASA Astrophysics Data System (ADS)

    Pint, B. A.; Wright, I. G.

    2002-12-01

    Four oxide dispersion strengthened Fe-(13-14 at.%) Cr ferritic compositions were exposed in air and air with 10 vol.% water vapor for up to 10 000 h at 700-1100 °C. At 700-800 °C in air, the reaction rates were very low for all of the alloys compared to stainless steels. At 900 °C, a dispersion of Y 2O 3, compared to Al 2O 3, showed a distinct benefit in improving the oxidation resistance, due to a reactive element effect. However, failure occurred after 7000 h at 900 °C when only 13% Cr was present. The absence of Ti and W in one alloy appeared to result in a thinner reaction product after oxidation at 800 °C. One composition was exposed in 10 vol.% water vapor at 800 and 900 °C and in air at 1000 and 1100 °C. Under both of these conditions, there was a significant increase in the rates of oxidation. With the relatively low Cr contents in these alloys, their corrosion-limited operating temperature in air is near 900 °C.

  8. Microstructure and oxidation properties of 16Cr-5Al-ODS steel prepared by sol-gel and spark plasma sintering methods

    NASA Astrophysics Data System (ADS)

    Xia, Y. P.; Wang, X. P.; Zhuang, Z.; Sun, Q. X.; Zhang, T.; Fang, Q. F.; Hao, T.; Liu, C. S.

    2013-01-01

    The 16Cr-5Al oxide dispersion strengthened (ODS) ferritic steel was fabricated by sol-gel method in combination with hydrogen reduction, mechanical alloying (MA) and spark plasma sintering (SPS) techniques. The phase characterization, microstructure and oxidation resistance of the 16Cr-5Al-ODS steel were investigated in comparison with the Al free 16Cr-ODS steel. X-ray diffraction (XRD) patterns showed that the Al free and Al added 16Cr-ODS steels exhibited typical ferritic characteristic structure. The microstructure analysis investigated by transmission electron microscopy (TEM) and energy dispersive spectrometry (EDS) revealed that Y-Ti-O complexes with particle size of 10-30 nm were formed in the Al free matrix and Y-Al-O complexes with particle size of 20-100 nm were formed in the Al contained high-Cr ODS steel matrix. These complexes are homogeneously distributed in the matrices. The fabricated 16Cr-5Al-ODS steel exhibited superior oxidation resistance compared with the Al free 16Cr-ODS steel and the commercial 304 stainless steel owing to the formation of continuous and dense Al2O3 film on the surface.

  9. Abnormal ferrite in hyper-eutectoid steels

    SciTech Connect

    Chairuangsri, T.; Edmonds, D.V.

    2000-04-19

    The microstructural characteristics of ultra-high carbon hyper-eutectoid Fe-C and Fe-C-Cu experimental steels have been examined after isothermal transformation in a range just beneath the eutectoid temperature. Particular attention was paid to the formation of so-called abnormal ferrite, which refers to coarse ferrite grains which can form, in hyper-eutectoid compositions, on the pro-eutectoid cementite before the pearlite reaction occurs. Thus it is confirmed that the abnormal ferrite is not a result of pearlite coarsening, but of austenite decomposition before the conditions for coupled growth of pearlite are established. The abnormal ferrite formed on both allotriomorphic and Widmanstaetten forms of pro-eutectoid cementite, and significantly, it was observed that the pro-eutectoid cementite continued to grow, despite being enclosed by the abnormal ferrite. Under certain conditions this could lead to the eventual formation of substantially reduced amounts of pearlite. Thus, a model for carbon redistribution that allows the proeutectoid cementite to thicken concurrently with the abnormal ferrite is presented. The orientation relationships between the abnormal ferrite and pro-eutectoid cementite were also determined and found to be close to those which have been reported between pearlitic ferrite and pearlitic cementite.

  10. Optimization of the chemical composition and manufacturing route for ODS RAF steels for fusion reactor application

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Baluc, N.

    2009-05-01

    As the upper temperature for use of reduced activation ferritic/martensitic steels is presently limited by a drop in mechanical strength at about 550 °C, Europe, Japan and the US are actively researching steels with high strength at higher operating temperatures, mainly using stable oxide dispersion. In addition, the numerous interfaces between matrix and oxide particles are expected to act as sinks for the irradiation-induced defects. The main R&D activities aim at finding a compromise between good tensile and creep strength and sufficient ductility, especially in terms of fracture toughness. Oxide dispersion strengthened (ODS) reduced activation ferritic (RAF) steels appear as promising materials for application in fusion power reactors up to about 750 °C. Six different ODS RAF steels, with compositions of Fe-(12-14)Cr-2W-(0.1-0.3-0.5)Ti-0.3Y2O3 (in wt%), were produced by powder metallurgy techniques, including mechanical alloying, canning and degassing of the milled powders and compaction of the powders by hot isostatic pressing, using various devices and conditions. The materials have been characterized in terms of microstructure and mechanical properties. The results have been analysed in terms of optimal chemical composition and manufacturing conditions. In particular, it was found that the composition of the materials should lie in the range Fe-14Cr-2W-(0.3-0.4)Ti-(0.25-0.3)Y2O3, as 14Cr ODS RAF steels exhibit higher tensile strength and better Charpy impact properties and are more stable than 12Cr materials (no risk of martensitic transformation), while materials with 0.5% Ti or more should not be further investigated, due to potential embrittlement by large TiO2 particles.

  11. Optimization and testing results of Zr-bearing ferritic steels

    SciTech Connect

    Tan, Lizhen; Yang, Ying; Tyburska-Puschel, Beata; Sridharan, K.

    2014-09-01

    The mission of the Nuclear Energy Enabling Technologies (NEET) program is to develop crosscutting technologies for nuclear energy applications. Advanced structural materials with superior performance at elevated temperatures are always desired for nuclear reactors, which can improve reactor economics, safety margins, and design flexibility. They benefit not only new reactors, including advanced light water reactors (LWRs) and fast reactors such as sodium-cooled fast reactor (SFR) that is primarily designed for management of high-level wastes, but also life extension of the existing fleet when component exchange is needed. Developing and utilizing the modern materials science tools (experimental, theoretical, and computational tools) is an important path to more efficient alloy development and process optimization. Ferritic-martensitic (FM) steels are important structural materials for nuclear reactors due to their advantages over other applicable materials like austenitic stainless steels, notably their resistance to void swelling, low thermal expansion coefficients, and higher thermal conductivity. However, traditional FM steels exhibit a noticeable yield strength reduction at elevated temperatures above ~500°C, which limits their applications in advanced nuclear reactors which target operating temperatures at 650°C or higher. Although oxide-dispersion-strengthened (ODS) ferritic steels have shown excellent high-temperature performance, their extremely high cost, limited size and fabricability of products, as well as the great difficulty with welding and joining, have limited or precluded their commercial applications. Zirconium has shown many benefits to Fe-base alloys such as grain refinement, improved phase stability, and reduced radiation-induced segregation. The ultimate goal of this project is, with the aid of computational modeling tools, to accelerate the development of a new generation of Zr-bearing ferritic alloys to be fabricated using conventional

  12. Effects of heat treatment conditions on the microstructure and impact properties of EUROFER 97 ODS steel

    NASA Astrophysics Data System (ADS)

    Di Martino, S. F.; Faulkner, R. G.; Riddle, N. B.; Monge, M. A.; Munoz, A.

    2011-12-01

    Probably the most important range of materials to consider for the blanket material in the tokamak design for fusion reactors such as ITER and DEMO is the high alloy Fe9Cr oxide dispersion strengthened (ODS) ferritic steels. These steels possess exceptional thermal conductivity and low thermal expansion while being strongly resistant to void swelling. Their main drawback is the high ductile-to-brittle transition temperature (DBTT), particularly in the ODS versions of the material. This paper describes attempts that are being made to reduce this DBTT in as yet unirradiated materials by a novel heat treatment procedure. The principle behind this approach is that low DBTT in the unirradiated materials will lead to relatively low DBTT even in He-containing material that has been irradiated with fusion blanket-type irradiations. New batches of high alloy Fe9Cr ODS (EUROFER) ferritic steel have been produced by a powder metallurgical route, and relatively homogeneous material has been produced by a hot isostatic pressing procedure. Mini-Charpy test specimens were made from materials that had been subjected to a matrix of heat treatments designed to show up variations in solution treatment (ST) temperature, cooling rate from the ST temperature and tempering treatment. The initial DBTT was in the range 150-200 °C. Extremely interesting results have been obtained. DBTT downward shifts of up to 200 °C have been observed by using a high 1300 °C ST temperature and a low cooling rate. The paper goes on to describe the microstructure of this material, and discusses the possible microstructural factors needed to produce these very high DBTT downward shifts. Low dissolved carbon and higher proportions of low-angle grain boundaries seem to provide the key to the understanding of the alloy behaviour.

  13. Development and characterization of advanced 9Cr ferritic/martensitic steels for fission and fusion reactors

    NASA Astrophysics Data System (ADS)

    Saroja, S.; Dasgupta, A.; Divakar, R.; Raju, S.; Mohandas, E.; Vijayalakshmi, M.; Bhanu Sankara Rao, K.; Raj, Baldev

    2011-02-01

    This paper presents the results on the physical metallurgy studies in 9Cr Oxide Dispersion Strengthened (ODS) and Reduced Activation Ferritic/Martensitic (RAFM) steels. Yttria strengthened ODS alloy was synthesized through several stages, like mechanical milling of alloy powders and yttria, canning and consolidation by hot extrusion. During characterization of the ODS alloy, it was observed that yttria particles possessed an affinity for Ti, a small amount of which was also helpful in refining the dispersoid particles containing mixed Y and Ti oxides. The particle size and their distribution in the ferrite matrix, were studied using Analytical and High Resolution Electron Microscopy at various stages. The results showed a distribution of Y 2O 3 particles predominantly in the size range of 5-20 nm. A Reduced Activation Ferritic/Martensitic steel has also been developed with the replacement of Mo and Nb by W and Ta with strict control on the tramp and trace elements (Mo, Nb, B, Cu, Ni, Al, Co, Ti). The transformation temperatures ( Ac1, Ac3 and Ms) for this steel have been determined and the transformation behavior of the high temperature austenite phase has been studied. The complete phase domain diagram has been generated which is required for optimization of the processing and fabrication schedules for the steel.

  14. Ferrite morphology and variations in ferrite content in austenitic stainless steel welds

    SciTech Connect

    David, S.A.; Hanzelka, S.E.; Haltom, C.P.

    1981-07-01

    Four distinct ferrite morphologies have been identified in type 308 stainless steel multipass welds: vermicular, lacy, acicular, and globular. The first three ferrite types are related to transformations following solidification and the fourth is related to the shape instability of the residual ferrite. An earlier study showed that most of the ferrite observed in austenitic stainless steel welds contaning a duplex structure may be identified as residual primary ferrite resulting from incomplete delta ..-->.. ..gamma.. transformation during solidification and/or residual ferrite after Widmanstaetten austenite precipitation in primary ferrite. These modes of ferrite formation can be used to explain observed ferrite morphologies in austenitic stainless steel welds. Variations in ferrite content within the weld were related to weld metal composition, ferrite morphology, and dissolution of ferrite resulting from thermal cycles during subsequent weld passes. An investigation of the type 308 stainless steel filler metal solidified over cooling rates ranging from 7 to 1600/sup 0/C/s showed that the cooling rate of the weld metal within the freezing range of the alloy affects the amount of ferrite in the microstructure very litte. However, the scale of the solidification substructure associated with various solidification rates may influence the ferrite dissolution kinetics.

  15. Ferrite morphology and variations in ferrite content in austenitic stainless steel welds

    SciTech Connect

    David, S.A.

    1981-04-01

    Four distinct ferrite morphologies have been identified in Type 308 stainless steel multipass welds: vermicular, lacy, acicular, and globular. The first three ferrite types are related to transformations following solidfication and the fourth is related to the shape instability of the residual ferrite. An earlier study showed that most of the ferrite observed in austenitic stainless steel welds containing a duplex structure may be identified as residual primary ferrite resulting from incomplete delta ..-->.. ..gamma.. transformation during solidification and/or residual ferrite after Widmanstatten austenite precipitation in primary ferrite. These modes of ferrite formation can be used to explain observed ferrite morphologies in austenitic stainless steel welds. Variations in ferrite content within the weld were also related to weld metal composition, ferrite morphology, and dissolution of ferrite resulting from thermal cycles during subsequent weld passes. An investigation of the Type 308 stainless steel filler metal solidified over cooling rates ranging from 7 to 1600/sup 0/C/s (44.6 to 2912/sup 0/F/s) showed that the cooling rate of the weld metal within the freezing range of the alloy affects the amount of ferrite in the microstructure very little. However, the scale of the solidification substructure associated with various solidification rates may influence the ferrite dissolution kinetics.

  16. A preliminary ferritic-martensitic stainless steel constitution diagram

    SciTech Connect

    Balmforth, M.C.; Lippold, J.C.

    1998-01-01

    This paper describes preliminary research to develop a constitution diagram that will more accurately predict the microstructure of ferritic and martensitic stainless steel weld deposits. A button melting technique was used to produce a wide range of compositions using mixtures of conventional ferritic and martensitic stainless steels, including types 403, 409, 410, 430, 439 and 444. These samples were prepared metallographically, and the vol-% ferrite and martensite was determined quantitatively. In addition, the hardness and ferrite number (FN) were measured. Using this data, a preliminary constitution diagram is proposed that provides a more accurate method for predicting the microstructures of arc welds in ferritic and martensitic stainless steels.

  17. Irradiation embrittlement of neutron-irradiated low activation ferritic steels

    NASA Astrophysics Data System (ADS)

    Kayano, H.; Kimura, A.; Narui, M.; Sasaki, Y.; Suzuki, Y.; Ohta, S.

    1988-07-01

    Effects of neutron irradiation and additions of small amounts of alloying elements on the ductile-brittle transition temperature (DBTT) of three different groups of ferritic steels were investigated by means of the Charpy impact test in order to gain an insight into the development of low-activation ferritic steels suitable for the nuclear fusion reactor. The groups of ferritic steels used in this study were (1) basic 0-5% Cr ferritic steels, (2) low-activation ferritic steels which are FeCrW steels with additions of small amounts of V, Mn, Ta, Ti, Zr, etc. and (3) FeCrMo, Nb or V ferritic steels for comparison. In Fe-0-15% Cr and FeCrMo steels, Fe-3-9% Cr steels showed minimum brittleness and provided good resistance against irradiation embrittlement. Investigations on the effects of additions of trace amounts of alloying elements on the fracture toughness of low-activation ferritic steels made clear the optimum amounts of each alloying element to obtain higher toughness and revealed that the 9Cr-2W-Ta-Ti-B ferritic steel showed the highest toughness. This may result from the refinement of crystal grains and improvement of quenching characteristics caused by the complex effect of Ti and B.

  18. Development of low activation Ferritic steels

    NASA Astrophysics Data System (ADS)

    Noda, T.; Abe, F.; Araki, H.; Okada, M.

    1986-11-01

    Fe-(2-15)%Cr-(0-4)%W-0.1%C and Fe-9%Cr-(0-l)%V-0.1%C steels were prepared on the basis of reduced activation of ferritic steels. Tempering characteristics of these alloys were studied as a preliminary evaluation of mechanical properties. Alloys except for 12-15%Cr, 9%Cr-4%W, and 9%Cr-1%V showed a single phase of martensite. Carbides which precipitated in as-tempered steels are M 23C 6, M 6C, and W 2C for Cr-W steels and M 23C 6 and V 4C 3 for Cr-V steels. The toughness of the alloys was examined with Charpy impact test. The minimum DBTT (ductile-brittle transition temperature) was observed at around 0.25 at% of W or V concentration for 9%Cr steels. 9%Cr-V steels were superior to commercial 9%Cr-2%Mo steel in the point of toughness. The order of alloying element with a low DBTT was V > Mo > W.

  19. ODS Ferritic/martensitic alloys for Sodium Fast Reactor fuel pin cladding

    NASA Astrophysics Data System (ADS)

    Dubuisson, Philippe; Carlan, Yann de; Garat, Véronique; Blat, Martine

    2012-09-01

    The development of ODS materials for the cladding for Sodium Fast Reactors is a key issue to achieve the objectives required for the GEN IV reactors. CEA, AREVA and EDF have launched in 2007 an important program to determine the optimal fabrication parameters, and to measure and understand the microstructure and properties before, under and after irradiation of such cladding materials. The aim of this paper is to present the French program and the major results obtained recently at CEA on Fe-9/14/18Cr1WTiY2O3 ferritic/martensitic ODS materials. The first step of the program was to consolidate Fe-9/14/18Cr ODS materials as plates and bars to study the microstructure and the mechanical properties of the new alloys. The second step consists in producing tubes at a geometry representative of the cladding of new Sodium Fast Reactors. The optimization of the fabrication route at the laboratory scale is conducted and different tubes were produced. Their microstructure depends on the martensitic (Fe-9Cr) or ferritic (Fe-14Cr) structure. To join the plug to the tube, the reference process is the welding resistance. A specific approach is developed to model the process and support the development of the welds performed within the "SOPRANO" facility. The development at CEA of Fe-9/14/18Cr new ODS materials for the cladding for GENIV Sodium Fast Reactors is in progress. The first microstructural and mechanical characterizations are very encouraging and the full assessment and qualification of this new alloys and products will pass through the irradiation of specimens, tubes, fuel pins and subassemblies up to high doses.

  20. Friction Stir Welding of ODS and RAFM Steels

    NASA Astrophysics Data System (ADS)

    Yu, Zhenzhen; Feng, Zhili; Hoelzer, David; Tan, Lizhen; Sokolov, Mikhail A.

    2015-09-01

    Advanced structural materials such as oxide dispersion strengthened steels and reduced-activation ferritic/martensitic steels are desired in fusion reactors as primary candidate materials for first wall and blanket structures, due to their excellent radiation and high-temperature creep resistance. However, their poor fusion weldability has been the major technical challenge limiting practical applications. For this reason, solid-state friction stir welding (FSW) has been considered for such applications. In this work, the effect of FSW parameters on joining similar and dissimilar advanced structural steels was investigated. Scanning electron microscopy and electron backscatter diffraction methods were used to reveal the effects of FSW on grain size, micro-texture distribution, and phase stability. Hardness mapping was performed to evaluate mechanical properties. Post weld heat treatment was also performed to tailor the microstructure in the welds in order to match the weld zone mechanical properties to the base material.

  1. Friction Stir Welding of ODS and RAFM Steels

    DOE PAGESBeta

    Yu, Zhenzhen; Feng, Zhili; Hoelzer, David; Tan, Lizhen; Sokolov, Mikhail A.

    2015-09-14

    Advanced structural materials such as oxide dispersion strengthened steels and reduced-activation ferritic/martensitic steels are desired in fusion reactors as primary candidate materials for first wall and blanket structures, due to their excellent radiation and high-temperature creep resistance. However, their poor fusion weldability has been the major technical challenge limiting practical applications. For this reason, solid-state friction stir welding (FSW) has been considered for such applications. In this paper, the effect of FSW parameters on joining similar and dissimilar advanced structural steels was investigated. Scanning electron microscopy and electron backscatter diffraction methods were used to reveal the effects of FSW onmore » grain size, micro-texture distribution, and phase stability. Hardness mapping was performed to evaluate mechanical properties. Finally, post weld heat treatment was also performed to tailor the microstructure in the welds in order to match the weld zone mechanical properties to the base material.« less

  2. Friction Stir Welding of ODS and RAFM Steels

    SciTech Connect

    Yu, Zhenzhen; Feng, Zhili; Hoelzer, David; Tan, Lizhen; Sokolov, Mikhail A.

    2015-09-14

    Advanced structural materials such as oxide dispersion strengthened steels and reduced-activation ferritic/martensitic steels are desired in fusion reactors as primary candidate materials for first wall and blanket structures, due to their excellent radiation and high-temperature creep resistance. However, their poor fusion weldability has been the major technical challenge limiting practical applications. For this reason, solid-state friction stir welding (FSW) has been considered for such applications. In this paper, the effect of FSW parameters on joining similar and dissimilar advanced structural steels was investigated. Scanning electron microscopy and electron backscatter diffraction methods were used to reveal the effects of FSW on grain size, micro-texture distribution, and phase stability. Hardness mapping was performed to evaluate mechanical properties. Finally, post weld heat treatment was also performed to tailor the microstructure in the welds in order to match the weld zone mechanical properties to the base material.

  3. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  4. High temperature tensile properties and fracture characteristics of bimodal 12Cr-ODS steel

    NASA Astrophysics Data System (ADS)

    Chauhan, Ankur; Litvinov, Dimitri; Aktaa, Jarir

    2016-01-01

    This article describes the tensile properties and fracture characteristics of a 12Cr oxide dispersion strengthened (ODS) ferritic steel with unique elongated bimodal grain size distribution. The tensile tests were carried out at four different temperatures, ranging from room temperature to 700 °C, at a nominal strain rate of 10-3 s-1. At room temperature the material exhibits a high tensile strength of 1294 MPa and high yield strength of 1200 MPa. At 700 °C, the material still exhibits relatively high tensile strength of 300 MPa. The total elongation-to-failure exceeds 18% over the whole temperature range and has a maximum value of 29% at 600 °C. This superior ductility is attributed to the material's bimodal grain size distribution. In comparison to other commercial, as well as experimental, ODS steels, the material shows an excellent compromise between strength and ductility. The fracture surface studies reveal a change in fracture behavior from a mixed mode fracture at room temperature to fully ductile fracture at 600 °C. At 700 °C, the fracture path changes from intragranular to intergranular fracture, which is associated with a reduced ductility.

  5. Must we use ferritic steel in TBM?

    SciTech Connect

    Salavy, Jean-Francois; Boccaccini, Lorenzo V.; Chaudhuri, Paritosh; Cho, Seungyon; Enoeda, Mikio; Giancarli, Luciano; Kurtz, Richard J.; Luo, Tian Y.; Rao, K. Bhanu Sankara; Wong, Clement

    2010-12-13

    Mock-ups of DEMO breeding blankets, called Test Blanket Modules (TBMs), inserted and tested in ITER in dedicated equatorial ports directly facing the plasma, are expected to provide the first experimental answers on the necessary performance of the corresponding DEMO breeding blankets. Several DEMO breeding blanket designs have been studied and assessed in the last 20 years. At present, after considering various coolant and breeder combinations, all the TBM concepts proposed by the seven ITER Parties use Reduced-Activation Ferritic/Martensitic (RAFM) steel as the structural material. In order to perform valuable tests in ITER, the TBMs are expected to use the same structural material as corresponding DEMO blankets. However, due to the fact that this family of steels is ferromagnetic, their presence in the ITER vacuum vessel will create perturbations of the ITER magnetic fields that could reduce the quality of the plasma confinement during H-mode. As a consequence, a legitimate question has been raised on the necessity of using RAFM steel for TBMs structural material in ITER. By giving a short description of the main TBM testing objectives in ITER and assessing the consequences of not using such a material, this paper gives a comprehensive answer to this question. According to the working group author of the study, the use of RAFM steel as structural material for TBM is judged mandatory.

  6. Design of tough ferritic steels for cryogenic use

    SciTech Connect

    Morris, J.W. Jr.

    1985-10-01

    This paper describes the design of ferritic steels and weldments that combine strength and toughness at cryogenic temperatures. The alloy must have a ductile-brittle transition temperature below the intended service temperature and a high fracture toughness in the ductile mode. Its systematic design uses the microstructure-property relations that govern the transition temperature and fracture toughness to identify a suitable microstructure, and then employs the microstructure-processing relations that govern its thermal response to manipulate the microstructure into the appropriate form. The procedure is illustrated by describing the heat treatments, microstructures and properties of a variety of laboratory and commercial alloys, including conventional ''9Ni'' steel, the low-Ni and Fe-Mn ferritic steels that have been developed as an alternative to 9Ni, the 12Ni steels that are promising for use at 4K, and the welding procedures and ferritic filler metals that are useful for ferritic cryogenic steels.

  7. Development of oxide dispersion strengthened ferritic steel prepared by chemical reduction and mechanical milling

    NASA Astrophysics Data System (ADS)

    Sun, Q. X.; Fang, Q. F.; Zhou, Y.; Xia, Y. P.; Zhang, T.; Wang, X. P.; Liu, C. S.

    2013-08-01

    The oxide dispersion strengthened ferritic steel with a nominal composition of Fe-14Cr-2W-0.5Ti-0.06Si-0.2V-0.1Mn-0.05Ta-0.03C-0.3Y2O3 (14Cr-ODS) was fabricated by sol-gel method in combination with hydrogen reduction, mechanical alloying (MA) and hot isostatic pressing (HIP) techniques. Pure Fe-1.5Y2O3 precursor was obtained by a sol-gel process and a reduction process at 650 °C for 3 h and pure 14Cr-ODS alloy powders were obtained from this precursor and the alloying metallic powders by mechanical alloying. The microstructure analysis investigated by transmission electron microscopy (TEM) and energy dispersive spectrometry (EDS) reveal that Y-Ti-O complexes and V-Ti-O complexes with a main particle size of 8 nm are formed in the 14Cr-ODS steel matrix. After HIP sintering the weight and the relative density of the compacted ingots are about 0.8 kg and 99.7%. The uniform elongation and ultimate tensile strength of the ODS steel obtained by HIP after annealing at 1100 °C for 5 h are about 13% and 840 MPa, respectively.

  8. Delta ferrite in the weld metal of reduced activation ferritic martensitic steel

    NASA Astrophysics Data System (ADS)

    Sam, Shiju; Das, C. R.; Ramasubbu, V.; Albert, S. K.; Bhaduri, A. K.; Jayakumar, T.; Rajendra Kumar, E.

    2014-12-01

    Formation of delta(δ)-ferrite in the weld metal, during autogenous bead-on-plate welding of Reduced Activation Ferritic Martensitic (RAFM) steel using Gas Tungsten Arc Welding (GTAW) process, has been studied. Composition of the alloy is such that delta-ferrite is not expected in the alloy; but examination of the weld metal revealed presence of delta-ferrite in the weld metal. Volume fraction of delta-ferrite is found to be higher in the weld interface than in the rest of the fusion zone. Decrease in the volume fraction of delta-ferrite, with an increase in preheat temperature or with an increase in heat input, is observed. Results indicate that the cooling rate experienced during welding affects the volume fraction of delta-ferrite retained in the weld metal and variation in the delta-ferrite content with cooling rate is explained with variation in the time that the weld metal spends in various temperature regimes in which delta-ferrite is stable for the alloy during its cooling from the liquid metal to the ambient temperature. This manuscript will discuss the effect of welding parameters on formation of delta-ferrite and its retention in the weld metal of RAFM steel.

  9. Characterization of Irradiated Nanostructured Ferritic Steels

    SciTech Connect

    Bentley, James; Hoelzer, David T; Tanigawa, H.; Yamamoto, T.; Odette, George R.

    2007-01-01

    The past decade has seen the development of a new class of mechanically alloyed (MA) ferritic steels with outstanding mechanical properties that come, at least in part, from the presence of high concentrations (>10{sup 23} m{sup -3}) of Ti-, Y-, and O-enriched nanoclusters (NC). From the outset, there has been much interest in their potential use for applications to fission and proposed fusion reactors, not only because of their attractive high-temperature strength, but also because the presence of NC may result in a highly radiation-resistant material by efficiently trapping point defects to enhance recombination. Of special interest for fusion applications is the potential of NC to trap transmutation-produced He in high concentrations of small cavities, rather than in fewer but larger cavities that lead to greater radiation-induced swelling and other degraded properties.

  10. Controlled ferrite content improves weldability of corrosion-resistant steel

    NASA Technical Reports Server (NTRS)

    Malin, C. O.

    1967-01-01

    Corrosion-resistant steel that adds restrictions on chemical composition to ensure sufficient ferrite content decreases the tendency of CRES to develop cracks during welding. The equations restricting composition are based on the Schaeffler constitution diagram.

  11. Gas porosity evolution and ion-implanted helium behavior in reactor ferritic/martensitic and austenitic steels

    NASA Astrophysics Data System (ADS)

    Chernov, I. I.; Kalin, B. A.; Staltsov, M. S.; Oo, Kyi Zin; Binyukova, S. Yu.; Staltsova, O. S.; Polyansky, A. A.; Ageev, V. S.; Nikitina, A. A.

    2015-04-01

    The peculiarities of gas porosity formation and helium retention and release in reactor ferritic/martensitic EP-450 and EP-450-ODS and austenitic ChS-68 steels are investigated by transmission electron microscopy and helium thermal desorption spectrometry (HTDS). The samples were irradiated by 40 keV He+ ions up to a fluence of 5 · 1020 m-2 at 293 and 923 K. An nonuniform distribution of helium bubbles and high-level gas swelling in ferritic/martensitic steels were found at high-temperature helium implantation. The same irradiation conditions result in formation of uniformly distributed helium bubbles and low-level swelling in ChS-68 steel. Temperature range of helium release from EP-450-ODS steel was considerably wider in comparison to HTDS-spectra of the EP-450 steel. A considerable quantity of helium is released from ODS steel in the high-temperature range after the main peak of the HTDS-spectrum.

  12. Past research and fabrication conducted at SCK•CEN on ferritic ODS alloys used as cladding for FBR's fuel pins

    NASA Astrophysics Data System (ADS)

    De Bremaecker, Anne

    2012-09-01

    In the 1960s in the frame of the sodium-cooled fast breeders, SCK•CEN decided to develop claddings made with ferritic stainless materials because of their specific properties, namely a higher thermal conductivity, a lower thermal expansion, a lower tendency to He-embrittlement, and a lower swelling than the austenitic stainless steels. To enhance their lower creep resistance at 650-700 °C arose the idea to strengthen the microstructure by oxide dispersions. This was the starting point of an ambitious programme where both the matrix and the dispersions were optimized. A purely ferritic 13 wt% Cr matrix was selected and its mechanical strength was improved through addition of ferritizing elements. Results of tensile and stress-rupture tests showed that Ti and Mo were the most beneficial elements, partly because of the chi-phase precipitation. In 1973 the optimized matrix composition was Fe-13Cr-3.5Ti-2Mo. To reach creep properties similar to those of AISI 316, different dispersions and methods were tested: internal oxidation (that was not conclusive), and the direct mixing of metallic and oxide powders (Al2O3, MgO, ZrO2, TiO2, ZrSiO4) followed by pressing, sintering, and extrusion. The compression and extrusion parameters were determined: extrusion as hollow at 1050 °C, solution annealing at 1050 °C/15 min, cleaning, cold drawing to the final dimensions with intermediate annealings at 1050 °C, final annealing at 1050 °C, straightening and final aging at 800 °C. The choice of titania and yttria powders and their concentrations were finalized on the basis of their out-of-pile and in-pile creep and tensile strength. As soon as a resistance butt welding machine was developed and installed in a glove-box, fuel segments with PuO2 were loaded in the Belgian MTR BR2. The fabrication parameters were continuously optimized: milling and beating, lubrication, cold drawing (partial and final reduction rates, temperature, duration, atmosphere and furnace). Specific non

  13. Influence of hot rolling and high speed hydrostatic extrusion on the microstructure and mechanical properties of an ODS RAF steel

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Lewandowska, M.; Kurzydlowski, K. J.; Baluc, N.

    2011-02-01

    An argon gas atomized, pre-alloyed Fe-14Cr-2W-0.3Ti (wt.%) reduced activation ferritic (RAF) steel powder was mechanically alloyed with 0.3wt.% Y 2O 3 nano-particles in an attritor ball mill and consolidated by hot isostatic pressing at 1150 °C under a pressure of 200 MPa for 3 h. In the aim to improve its mechanical properties the ODS steel was then submitted to a thermo-mechanical treatment (TMT): hot rolling (HR) at 850 °C or high speed hydrostatic extrusion (HSHE) at 900 °C, followed by heat treatment (HT). Transmission electron microscopy (TEM) observations of the ODS alloys after TMT and heat treatment revealed the presence of elongated grains in the longitudinal direction, with an average width of 8 μm and an average length of 75 μm, and equiaxed grains, a few microns in diameter, in the transverse direction. Two populations of oxide particles were observed by TEM: large Ti-Al-O particles, up to 250 nm in diameter, usually located at the grain boundaries and small Y-Ti-O nanoclusters, about 2.5 nm in diameter, uniformly distributed in the matrix. Charpy impact tests revealed that the HSHE material exhibits a larger upper shelf energy (5.8 J) than the HR material (2.9 J). The ductile-to-brittle transition temperature of both alloys is relatively high, in the range of 55-72 °C. Tensile mechanical properties of both ODS alloys were found satisfactory over the full range of investigated temperatures (23-750 °C). The HSHE material exhibits better tensile strength and ductility than the HR material. These results indicate that HSHE can be considered as a promising TMT method for improving the mechanical properties of ODS RAF steels.

  14. ON QUANTIFICATION OF HELIUM EMBRITTLEMENT IN FERRITIC/MARTENSITIC STEELS

    SciTech Connect

    Gelles, David S.

    2000-12-01

    Helium accumulation due to transmutation has long been considered a potential cause for embrittlement in ferritic/martensitic steels. Three Charpy impact databases involving nickel- and boron-doped alloys are quantified with respect to helium accumulation, and it is shown that all predict a very large effect of helium production on embrittlement. If these predictions are valid, use of Ferritic/Martensitic steels for Fusion first wall applications is highly unlikely. It is therefore necessary to reorient efforts regarding development of these steels for fusion applications to concentrate on the issue of helium embrittlement.

  15. Ferritic weldment of grain-refined ferritic steels for cryogenic use

    SciTech Connect

    Kim, H.J.; Syn, C.K.; Morris, J.W. Jr.

    1981-08-01

    The problem of welding grain-refined Fe-12Ni-0.25Ti for 4K service was first approached in this laboratory by using high nickel filler metals such as are often specified for ferritic steel weldments at 77K. This approach led to an undesirable brittleness in the fusion zone and a low yield strength in the weld metal. A more promising approach was developed in joint research between the Japanese steel companies, who showed that quench-and-tempered 9Ni steel may be welded for 77K service with a matching ferritic filler if a multipass GTAW technique is employed. The present paper reports the initial resultsof similar studies on ferritic GTA weldments in grain-refined 9Ni steel. Information is included on the preparation of the 9Ni steel and the weld filler metal, on the welding procedure, the microstructure of both the weld metal and the heat affected zone, and on impact toughness and fracture toughness testing at 77/sup 0/K and 4.2/sup 0/K. The results show that it is possible to weld grain-refined 9Ni steel with ferritic weld filler metal so as to retain good toughness at cryogenic temperatures. The results of this work may permit the utilization of retreated commercial grade 9Ni steel in structural applications within helium-cooled cryogenic devices where high strength and good toughness are required. (LCL)

  16. Ferritic/martensitic steels - overview of recent results

    NASA Astrophysics Data System (ADS)

    Klueh, R. L.; Gelles, D. S.; Jitsukawa, S.; Kimura, A.; Odette, G. R.; van der Schaaf, B.; Victoria, M.

    2002-12-01

    Considerable research work has been conducted on the ferritic/martensitic steels since the last International Conference on Fusion Reactor Materials in 1999. Since only a limited amount of that work can be reviewed in this paper, four areas will be emphasized: (1) the international collaboration under the auspices of the International Energy Agency (IEA) to address potential problems with ferritic/martensitic steels and to prove their feasibility for fusion, (2) the major uncertainty that remains concerning the effect of transmutation helium on mechanical properties of the steels when irradiated in a fusion neutron environment, (3) development of new reduced-activation steels beyond the F82H and JLF-1 steels studied in the IEA collaboration, and (4) work directed at developing oxide dispersion-strengthened steels for operation above 650 °C.

  17. Development of ferritic steels for fusion reactor applications

    SciTech Connect

    Klueh, R.L.; Maziasz, P.J.; Corwin, W.R.

    1988-08-01

    Chromium-molybdenum ferritic (martensitic) steels are leading candidates for the structural components for future fusion reactors. However, irradiation of such steels in a fusion environment will produce long-lived radioactive isotopes that will lead to difficult waste-disposal problems. Such problems could be reduced by replacing the elements in the steels (i.e., Mo, Nb, Ni, N, and Cu) that lead to long-lived radioactive isotopes. We have proposed the development of ferritic steels analogous to conventional Cr-Mo steels, which contain molybdenum and niobium. It is proposed that molybdenum be replaced by tungsten and niobium be replaced by tantalum. Eight experimental steels were produced. Chromium concentrations of 2.25, 5, 9, and 12% were used (all concentrations are in wt %). Steels with these chromium compositions, each containing 2% W and 0.25% V, were produced. To determine the effect of tungsten and vanadium, 2.25 Cr steels were produced with 2% W and no vanadium and with 0.25% V and O and 1% W. A 9Cr steel containing 2% W, 0.25 V, and 0.07% Ta was also studied. For all alloys, carbon was maintained at 0.1%. Tempering studies on the normalized steels indicated that the tempering behavior of the new Cr-W steels was similar to that of the analogous Cr-Mo steels. Microscopy studies indicated that 2% tungsten was required in the 2.25 Cr steels to produce 100% bainite in 15.9-mm-thick plate during normalization. The 5Cr and 9Cr steels were 100% martensite, but the 12 Cr steel contained about 75% martensite with the balance delta-ferrite. 33 refs., 35 figs., 5 tabs.

  18. Influence of structural-phase state of ferritic-martensitic steels on the helium porosity development

    NASA Astrophysics Data System (ADS)

    Chernov, I. I.; Staltsov, M. S.; Kalin, B. A.; Bogachev, I. A.; Guseva, L. Yu; Dzhumaev, P. S.; Emelyanova, O. V.; Drozhzhina, M. V.; Manukovsky, K. V.; Nikolaeva, I. D.

    2016-04-01

    Transmission electron microscopy (TEM) has been used to study the effect of the initial structural-phase state (SPhS) of ferritic-martensitic steels EK-181, EP-450 and EP-450- ODS (with 0.5 wt.% nanoparticles of Y2O3) on the of helium porosity formation and gas swelling. Different SPhS of steel EK-181 was produced by water quenching, annealing, normalizing plus tempered, intensive plastic deformation by torsion (HPDT). Irradiation was carried out by He+-40 keV ions at 923 K up to fluence of 5-1020 He+/m2. It is shown that the water quenching causes the formation of uniformly distributed small bubbles (d¯ ∼ 2 nm) of the highest density (ρ∼ 1025 m-3). After normalization followed by tempering as well as after annealing bubbles distribution is highly non-uniform both by volume and in size. Very large faceted bubbles (pre-equilibrium gas-filled voids) are formed in ferrite grains resulting in high level of gas swelling of the irradiated layer with S = 4,9 ± 1,2 and 3.8 ± 0.9% respectively. Nano- and microcrystalline structure created by HPDT completely degenerate at irradiation temperature and ion irradiation formed bubbles of the same parameters as in the annealed steel. Bubbles formed in EP-450-ODS steel are smaller in size and density, which led to a decrease of helium swelling by 4 times (S = 0.8 ± 0.2%) as compared to the swelling of the matrix steel EP-450 (S = 3.1 ± 0.7%).

  19. 77 FR 60478 - Control of Ferrite Content in Stainless Steel Weld Metal

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-03

    ... COMMISSION Control of Ferrite Content in Stainless Steel Weld Metal AGENCY: Nuclear Regulatory Commission... Ferrite Content in Stainless Steel Weld Metal.'' This guide describes a method that the NRC staff considers acceptable for controlling ferrite content in stainless steel weld metal. Revision 4 updates...

  20. Microstructure and texture of Nb + Ti stabilized ferritic stainless steel

    SciTech Connect

    Yan Haitao Bi Hongyun; Li Xin; Xu Zhou

    2008-12-15

    The microstructure, texture and grain boundary character distribution of Nb + Ti stabilized ferritic stainless steel were analyzed using scanning electron microscopy, transmission electron microscopy and X-ray diffraction. The addition of alloying elements such as Ti and Nb to ferritic stainless steel causes the formation of TiN, NbC and Fe{sub 2}Nb. The textures of cold rolled samples were dominated by the {alpha}-fiber, while the textures of annealed samples exhibit a very strong {gamma}-fiber. The changes in texture are closely related to the grain boundary characteristics.

  1. Low-chromium reduced-activation ferritic steels for fusion

    SciTech Connect

    Klueh, R.L.; Alexander, D.J.; Kenik, E.A.

    1996-04-01

    Development of reduced-activation ferritic steels has concentrated on high-chromium (8-10 wt% Cr) steels. However, there are advantages for a low-chromium steel, and initial ORNL studies on reduced-activation steels were on compositions with 2.25 to 12% Cr. Those studies showed an Fe-2.25Cr-2W-0.25V-0.1C (2 1/4Cr-2WV) steel to have the highest strenglth of the steels studied. Although this steel had the best strength, Charpy impact properties were inferior to those of an Fe-9Cr-2W-0.25V-0.07Ta-0.1C (9Cr-2WVTa) and an Fe-2.25Cr-2W-0.1C (2 1/4Cr-2W) steel. Therefore, further development of the low-chromium Cr-W steels was required. These results indicate that it is possible to develop low-chromium reduced-activation ferritic steels that have tensile and impact properties as good or better than those of high-chromium (7-9% Cr) steels. Further improvement of properties should be possible by optimizing the composition.

  2. Defect and void evolution in oxide dispersion strengthened ferritic steels under 3.2 MeV Fe + ion irradiation with simultaneous helium injection

    NASA Astrophysics Data System (ADS)

    Kim, I.-S.; Hunn, J. D.; Hashimoto, N.; Larson^1, D. L.; Maziasz, P. J.; Miyahara, K.; Lee, E. H.

    2000-08-01

    In an attempt to explore the potential of oxide dispersion strengthened (ODS) ferritic steels for fission and fusion structural materials applications, a set of ODS steels with varying oxide particle dispersion were irradiated at 650°C, using 3.2 MeV Fe + and 330 keV He + ions simultaneously. The void formation mechanisms in these ODS steels were studied by juxtaposing the response of a 9Cr-2WVTa ferritic/martensitic steel and solution annealed AISI 316LN austenitic stainless steel under the same irradiation conditions. The results showed that void formation was suppressed progressively by introducing and retaining a higher dislocation density and finer precipitate particles. Theoretical analyses suggest that the delayed onset of void formation in ODS steels stems from the enhanced point defect recombination in the high density dislocation microstructure, lower dislocation bias due to oxide particle pinning, and a very fine dispersion of helium bubbles caused by trapping helium atoms at the particle-matrix interfaces.

  3. Development oxide dispersion strengthened ferritic steels for fusion

    SciTech Connect

    Mukhopadhyay, D.K.; Froes, F.H.; Gelles, D.S.

    1997-04-01

    Uniaxial tension creep response is reported for an oxide dispersion strengthened (ODS) steel, Fe-13.5Cr-2W-0.5Ti-0.25 Y{sub 2}O{sub 3} (in weight percent) manufactured using the mechanical alloying process. Acceptable creep response is obtained at 900{degrees}C.

  4. Dynamic recrystallization of ferrite in interstitial free steel

    SciTech Connect

    Tsuji, N.; Matsubara, Y.; Saito, Y.

    1997-08-15

    The present study using IF steel confirmed that dynamic recrystallization can occur also in ferrite where it has been generally considered that recovery is an only restoration process during hot deformation. Although the occurrence of DRX has been clarified by microstructural observations and crystallographic determinations, stress-strain curves do not show obvious drop of stress which has been typically reported in the case of DRX of austenite. This result indicates that it is quite difficult to distinguish whether DRX occurs in ferrite only by stress-strain behavior. The noticeable feature of DRX of ferrite is inhomogeneity of recrystallization, i.e., some of the initial grains are hard to recrystallize. This is presumably due to orientation dependence of recrystallization, which is the essential feature of ferrite.

  5. Deuterium Retention and Physical Sputtering of Low Activation Ferritic Steel

    NASA Astrophysics Data System (ADS)

    T, Hino; K, Yamaguchi; Y, Yamauchi; Y, Hirohata; K, Tsuzuki; Y, Kusama

    2005-04-01

    Low activation materials have to be developed toward fusion demonstration reactors. Ferritic steel, vanadium alloy and SiC/SiC composite are candidate materials of the first wall, vacuum vessel and blanket components, respectively. Although changes of mechanical-thermal properties owing to neutron irradiation have been investigated so far, there is little data for the plasma material interactions, such as fuel hydrogen retention and erosion. In the present study, deuterium retention and physical sputtering of low activation ferritic steel, F82H, were investigated by using deuterium ion irradiation apparatus. After a ferritic steel sample was irradiated by 1.7 keV D+ ions, the weight loss was measured to obtain the physical sputtering yield. The sputtering yield was 0.04, comparable to that of stainless steel. In order to obtain the retained amount of deuterium, technique of thermal desorption spectroscopy (TDS) was employed to the irradiated sample. The retained deuterium desorbed at temperature ranging from 450 K to 700 K, in the forms of DHO, D2, D2O and hydrocarbons. Hence, the deuterium retained can be reduced by baking with a relatively low temperature. The fluence dependence of retained amount of deuterium was measured by changing the ion fluence. In the ferritic steel without mechanical polish, the retained amount was large even when the fluence was low. In such a case, a large amount of deuterium was trapped in the surface oxide layer containing O and C. When the fluence was large, the thickness of surface oxide layer was reduced by the ion sputtering, and then the retained amount in the oxide layer decreased. In the case of a high fluence, the retained amount of deuterium became comparable to that of ferritic steel with mechanical polish or SS 316L, and one order of magnitude smaller than that of graphite. When the ferritic steel is used, it is required to remove the surface oxide layer for reduction of fuel hydrogen retention. Ferritic steel sample was

  6. Advanced characterizations of austenitic oxide dispersion-strengthened (ODS) steels for high-temperature reactor applications

    NASA Astrophysics Data System (ADS)

    Miao, Yinbin

    Future advanced nuclear systems involve higher operation temperatures, intenser neutron flux, and more aggressive coolants, calling for structural materials with excellent performances in multiple aspects. Embedded with densely and dispersedly distributed oxide nanoparticles that are capable of not only pinning dislocations but also trapping radiation-induced defects, oxide dispersion-strengthened (ODS) steels provide excellence in mechanical strength, creep resistance, and radiation tolerance. In order to develop ODS steels with qualifications required by advanced nuclear applications, it is important to understand the fundamental mechanisms of the enhancement of ODS steels in mechanical properties. In this dissertation, a series of austenitic ODS stainless steels were investigated by coordinated state-of-the-art techniques. A series of different precipitate phases, including multiple Y-Ti-O, Y-Al-O, and Y-Ti-Hf-O complex oxides, were observed to form during mechanical alloying. Small precipitates are likely to have coherent or cubic-on-cubic orientation relationships with the matrix, allowing the dislocation to shear through. The Orowan looping mechanism is the dominant particle-dislocation interaction mode as the temperature is low, whereas the shearing mechanism and the Hirsch mechanism are also observed. Interactions between the particles and the dislocations result in the load-partitioning phenomenon. Smaller particles were found to have the stronger loading-partitioning effect. More importantly, the load-partitioning of large size particles are marginal at elevated temperatures, while the small size particles remain sustaining higher load, explaining the excellent high temperature mechanical performance of ODS steels.

  7. Progress in the R and D Project on Oxide Dispersion Strengthened and Precipitation Hardened Ferritic Steels for Sodium Cooled Fast Breeder Reactor Fuels

    SciTech Connect

    Kaito, Takeji; Ohtsuka, Satoshi; Inoue, Masaki

    2007-07-01

    High burnup capability of sodium cooled fast breeder reactor (SFR) fuels depends significantly on irradiation performance of their component materials. Japan Atomic Energy Agency (JAEA) has been developing oxide dispersion strengthened (ODS) ferritic steels and a precipitation hardened (PH) ferritic steel as the most prospective materials for fuel pin cladding and duct tubes, respectively. Technology for small-scale manufacturing is already established, and several hundreds of ODS steel cladding tubes and dozens of PH steel duct tubes were successfully produced. We will step forward to develop manufacturing technology for mass production to supply these steels for future SFR fuels. Mechanical properties of the products were examined by out-of-pile and in-pile tests including material irradiation tests in the experimental fast reactor JOYO and foreign fast reactors. The material strength standards (MSSs) were tentatively compiled in 2005 for ODS steels and in 1993 for PH steel. In order to upgrade the MSSs and to demonstrate high burnup capability of the materials, we will perform a series of irradiation tests in BOR-60 and JOYO until 2015 and contribute to design study for a demonstration SFR of which operation is expected after 2025. (authors)

  8. Anomalous ultrasonic attenuation in ferritic steels at elevated temperatures.

    PubMed

    Hutchinson, Bevis; Lundin, Peter; Lindh-Ulmgren, Eva; Lévesque, Daniel

    2016-07-01

    An unexpected peak in attenuation has been observed at ∼800°C when heating low carbon steels in a laser-ultrasonic instrument. An explanation is given in terms of enhanced crystalline anisotropy with increasing temperature in the bcc ferrite range combined with subsequent transformation to austenite at still higher temperatures. An analysis based on theoretical models of attenuation in the Rayleigh regime is in good agreement with the experimental observations. PMID:27015796

  9. Mechanical alloying of lanthana-bearing nanostructured ferritic steels

    SciTech Connect

    Somayeh Paseban; Indrajit Charit; Yaqiao Q. Wu; Jatuporn Burns; Kerry N. Allahar; Darryl P. Butt; James I. Cole

    2013-09-01

    A novel nanostructured ferritic steel powder with the nominal composition Fe–14Cr–1Ti–0.3Mo–0.5La2O3 (wt.%) was developed via high energy ball milling. La2O3 was added to this alloy instead of the traditionally used Y2O3. The effects of varying the ball milling parameters, such as milling time, steel ball size and ball to powder ratio, on the mechanical properties and micro structural characteristics of the as-milled powder were investigated. Nanocrystallites of a body-centered cubic ferritic solid solution matrix with a mean size of approximately 20 nm were observed by transmission electron microscopy. Nanoscale characterization of the as-milled powder by local electrode atom probe tomography revealed the formation of Cr–Ti–La–O-enriched nanoclusters during mechanical alloying. The Cr:Ti:La:O ratio is considered “non-stoichiometric”. The average size (radius) of the nanoclusters was about 1 nm, with number density of 3.7 1024 m3. The mechanism for formation of nanoclusters in the as-milled powder is discussed. La2O3 appears to be a promising alternative rare earth oxide for future nanostructured ferritic steels.

  10. SELECTIVE SEPARATION OF URANIUM FROM FERRITIC STAINLESS STEELS

    DOEpatents

    Beaver, R.J.; Cherubini, J.H.

    1963-05-14

    A process is described for separating uranium from a nuclear fuel element comprising a uranium-containing core and a ferritic stainless steel clad by heating said element in a non-carburizing atmosphere at a temperature in the range 850-1050 un. Concent 85% C, rapidly cooling the heated element through the temperature range 815 un. Concent 85% to 650 EC to avoid annealing said steel, and then contacting the cooled element with an aqueous solution of nitric acid to selectively dissolve the uranium. (AEC)

  11. Hydrogen-induced crack nucleation in tensile testing of EUROFER 97 and ODS-EUROFER steels at elevated temperature

    NASA Astrophysics Data System (ADS)

    Malitckii, Evgenii; Yagodzinskyy, Yuriy; Hänninen, Hannu

    2015-11-01

    The effect of continuous hydrogen charging on tensile properties of EUROFER 97 and ODS-EUROFER steels was studied at room and elevated temperatures of 100 °C and 300 °C. The hydrogen effect decreases with increase of the temperature for ODS-EUROFER steel, while susceptibility to hydrogen of EUROFER 97 steel remains approximately the same at all testing temperatures. Continuous hydrogen charging results in a reduction of the grain boundary cohesion of the EUROFER 97 and ODS-EUROFER steels tested at RT. With increase of the testing temperature up to 300 °C EUROFER 97 steel exhibits relatively high amount of micro-cracks which agglomerate in sub-micrometer size cracks, while the hydrogen-induced intergranular crack nucleation in ODS-EUROFER steel is effectively suppressed. Possible mechanism of the hydrogen-induced crack nucleation and propagation under applied external stress is discussed.

  12. UNDERSTANDING DAMAGE MECHANISMS IN FERRITIC/MARTENSITIC STEELS

    SciTech Connect

    Swindeman, R.W.; Maziasz, P.J.; Swindeman, M.J.

    2003-04-22

    Advanced ferritic/martensitic steels are being used extensively in fossil energy applications. New steels such as 2 1/4Cr-W-V (T23, T24), 3Cr-W-V, 9Cr-Mo-V (T91), 7Cr-W-V, 9Cr-W-V (T92 and T911), and 12Cr-W-V (T122, SAVE 12, and NF12) are examples of tubing being used in boilers and heat recovery steam generators (1). Other products for these new steels include piping, plates, and forgings. There is concern about the high-temperature performance of the advanced steels for several reasons. First, they exhibit a higher sensitivity to temperature than the 300 series stainless steels that they often replace. Second, they tend to be metallurgically unstable and undergo significant degradation at service temperatures in the creep range. Third, the experience base is limited in regard to duration. Fourth, they will be used for thick-section, high-pressure components that require high levels of integrity. To better understand the potential limitations of these steels, damage models are being developed that consider metallurgical factors as well as mechanical performance factors. Grade 91 steel was chosen as representative of these steels for evaluation of cumulative damage models since laboratory and service exposures of grade 91 exceed 100,000 hours.

  13. Nanostructure evolution in ODS Eurofer steel under irradiation up to 32 dpa

    NASA Astrophysics Data System (ADS)

    Rogozhkin, S. V.; Orlov, N. N.; Aleev, A. A.; Zaluzhnyi, A. G.; Kozodaev, M. A.; Kuibeda, R. P.; Kulevoy, T. V.; Nikitin, A. A.; Chalykh, B. B.; Lindau, R.; Möslang, A.; Vladimirov, P.

    2015-01-01

    The nanostructure of the ODS Eurofer steel (9% CrWVTa + 0.5% Y2O3) has been studied after irradiation by iron ions to a damaging dose of 32 dpa. This steel in the initial state is characterized by the presence of a significant amount (˜1024 m-3) of nanosized (2-4 nm) clusters containing atoms of V, Y, O, and N. An analysis of the distribution of various chemical elements in the tested volumes has revealed variations in the composition of the matrix and of the nanosized clusters during irradiation. The data obtained were compared with the results for the ODS Eurofer steel subjected to reactor irradiation to a dose of 32 dpa.

  14. Corrosion behavior of a 14Cr-ODS steel in supercritical water

    NASA Astrophysics Data System (ADS)

    Hu, H. L.; Zhou, Z. J.; Liao, L.; Zhang, L. F.; Wang, M.; Li, S. F.; Ge, C. C.

    2013-06-01

    The corrosion behavior of a 14Cr-ODS steel in the supercritical water was investigated using a variety of characterization techniques. Compared with 316L austenitic steel, the 14Cr-ODS steel had better corrosion resistant property. As the increasing of the exposure time, the weight gain increased, but the corrosion rates decreased. The curve of weight gain as a function of time followed a parabolic law. The general weight gain was 0.3476 mg/(dm2 h). A triple layer was observed which consisted of an outer layer, an inner layer and a diffusion layer. The outer layer was iron rich and contained Fe3O4, on which pores were observed. The inner layer and diffusion layer contained mainly (Fe,Cr2)O4. The oxidation mechanism was also discussed.

  15. Annealing effects on the microstructure and mechanical properties of hot-rolled 14Cr-ODS steel

    NASA Astrophysics Data System (ADS)

    Gao, R.; Zhang, T.; Ding, H. L.; Jiang, Y.; Wang, X. P.; Fang, Q. F.; Liu, C. S.

    2015-10-01

    The oxide dispersion strengthened ferritic steels with nominal composition (weight percent) of Fe-14Cr-2W-0.5Ti-0.06Si-0.2V-0.1Mn-0.05Ta-0.03C-0.3Y2O3 were fabricated by sol-gel method, mechanical alloying, and hot isostatic pressing techniques. The evolution of microstructure and mechanical properties of the hot-rolled specimens with heat treatment was investigated. Tensile strength and hardness of hot-rolled ODS steel are significantly enhanced due to the formation of mechanical twins and high density dislocations. Uniformly dispersed oxide particles (10-40 nm) and fine-grained structure (200-400 nm) are responsible for the superior mechanical properties of the hot-rolled specimen annealed between 650 °C and 850 °C. With further increasing annealing temperature, the grain size of the hot-rolled specimens increases while the size of oxide particles decreases, which leads to lower strength and hardness but better ductility. The tensile strength and total elongation of samples in the rolling direction are higher than those in the transverse direction after the same treatments owing to the grain anisotropy induced by the large mechanical deformation.

  16. TEM characterization of simultaneous triple ion implanted ODS Fe12Cr

    NASA Astrophysics Data System (ADS)

    de Castro, Vanessa; Briceno, Martha; Lozano-Perez, Sergio; Trocellier, Patrick; Roberts, Steve G.; Pareja, Ramiro

    2014-12-01

    Understanding the behavior of oxide dispersion strengthened (ODS) ferritic/martensitic steels under irradiation is vital in the design of advanced fusion reactors. In this work, a simultaneous triple ion implanted ODS Fe12Cr steel was investigated by transmission electron microscopy in order to determine the effect of irradiation on the grain and dislocation structures, oxide nanoparticles and other secondary phases present in the steel. The ODS steel was irradiated at RT with Fe8+, He+ and H+ at the JANNUS-Saclay facility to a damage of 4.4 dpa. Results show that ODS nanoparticles appear very stable under these irradiation conditions.

  17. A micro-alloyed ferritic steel strengthened by nanoscale precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-10-25

    A ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. The steel has a yield strength of 760 MPa, approximately three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels, and its ultimate tensile strength reaches 850 MPa with an elongation-to-failure value of 18%. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides TiC with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of the grains. The finely dispersive TiC precipitates in the matrix provide matrix strengthening. The estimated magnitude of precipitation strengthening is around 458 MPa, depending on the average size of the nanoscale precipitates. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, respectively, with increasing tensile strain from 5.5% to 22%. The measured work-hardening behavior can be related to the observed dislocation accumulations resulting from the dispersive nano-scale precipitates.

  18. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    SciTech Connect

    Leitnaker, J.M.

    1981-05-05

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 015-0.030 times the volume percent ferrite present in alloy. The formation of chi phase upon aging is controlled by controlling the mo content.

  19. Microstructure control for high strength 9Cr ferritic-martensitic steels

    SciTech Connect

    Tan, Lizhen; Hoelzer, David T; Busby, Jeremy T; Sokolov, Mikhail A; Klueh, Ronald L

    2012-01-01

    Ferritic-martensitic (F-M) steels with 9 wt.%Cr are important structural materials for use in advanced nuclear reactors. Alloying composition adjustment, guided by computational thermodynamics, and thermomechanical treatment (TMT) were employed to develop high strength 9Cr F-M steels. Samples of four heats with controlled compositions were subjected to normalization and tempering (N&T) and TMT, respectively. Their mechanical properties were assessed by Vickers hardness and tensile testing. Ta-alloying showed significant strengthening effect. The TMT samples showed strength superior to the N&T samples with similar ductility. All the samples showed greater strength than NF616, which was either comparable to or greater than the literature data of the PM2000 oxide-dispersion-strengthened (ODS) steel at temperatures up to 650 C without noticeable reduction in ductility. A variety of microstructural analyses together with computational thermodynamics provided rational interpretations on the strength enhancement. Creep tests are being initiated because the increased yield strength of the TMT samples is not able to deduce their long-term creep behavior.

  20. Development of ferritic weldments for grain-refined ferritic steels for 4. 2K service

    SciTech Connect

    Kim, H.J.

    1982-11-01

    The weldability of grain-refined ferritic nickel steels designed for structural use in liquid helium was investigated. Plates of interstitial-free Fe-12Ni-0.25Ti alloy and carbon-containing 9 Ni steel were welded with 14 Ni ferritic fillers using a gas tungsten arc welding (GTAW) process with pure argon gas shielding. The ferritic weldments made have a strength closely matching those of the base plates without a significant loss in base metal toughness at temperatures as low as 4.2 K. The comparable toughness obtained in the welded region is attributed to three factors; the defect-free weldment, the chemical cleanliness of the GTAW weld deposit, and the in-process formation of an appropriate microstructure in the welded region. Special emphasis in this study was placed on changes in microstructures with respect to the characteristic of the weld thermal cycles and the effect of the resultant microstructures on low temperature toughness. In the heat-affected zone (HAZ) of multipass welded 9Ni steel, the retained (or precipitated) austenite is removed by the weld heat cycles but the sequential rapid heat cycles to successively lower peak temperatures associated with succeeding weld passes re-establish high toughness by sequentially refining the grain size and gettering carbon in the form of cementite precipitates. On the other hand, the high toughness in the HAZ of the 12Ni alloy and in the weld deposit is a direct consequence of repeated grain refinement through the overlapped austenitizing cycles and is not affected by the tempering cycles because of the carbon-free nature of these materials. 46 figures.

  1. Development of ferritic weldments for grain-refined ferritic steels for 4. 2K service

    SciTech Connect

    Kim, H.J.

    1982-01-01

    The weldability of grain-refined ferritic nickel steels designed for structural use in liquid helium was investigated. Plates of interstitial-free Fe-12Ni-0.25Ti alloy and carbon-containing 9Ni steel were welded with 14Ni ferritic fillers using a gas tungsten arc welding (GTAW) process with pure argon gas shielding. The ferritic weldments made have a strength closely matching those of the base plates without a significant loss in base metal toughness at temperatures as low as 4.2K. The comparable toughness obtained in the welded region is attributed to three factors; the defect-free weldment, the chemical cleanliness of the GTAW weld deposit, and the in-process formation of an appropriate microstructure in the welded region. Special emphasis in this study was placed on changes in microstructures with respect to the characteristic of the weld thermal cycles and the effect of the resultant microstructures on low temperature toughness. In the heat-affected zone (HAZ) of multipass welded 9Ni steel, the retained (or precipitated) austenite is removed by the weld heat cycles but the sequential rapid heat cycles to successively lower peak temperatures associated with succeeding weld passes re-establish high toughness by sequentially refining the grain size and gettering carbon in the form of cementite precipitates. On the other hand, the high toughness in the HAZ of the 12Ni alloy and in the weld deposit is a direct consequence of repeated grain refinement through the overlapped austenitizing cycles and is not affected by the tempering cycles because of the carbon-free nature of these materials.

  2. 78 FR 63517 - Control of Ferrite Content in Stainless Steel Weld Metal

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-10-24

    ... Information The NRC published DG-1279 in the Federal Register on October 3, 2012 (77 FR 60479), for a 60-day... COMMISSION Control of Ferrite Content in Stainless Steel Weld Metal AGENCY: Nuclear Regulatory Commission... revision to Regulatory Guide (RG) 1.31, ``Control of Ferrite Content in Stainless Steel Weld Metal.''...

  3. Carbides in a High-Chromium Ferritic/Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Shen, Yin Zhong; Ji, Bo; Zhou, Xiao Ling; Zhu, Jun

    2014-06-01

    The precipitate phases in an 11 pct Cr ferritic/martensitic steel normalized at 1323 K (1050 °C) for 0.5 hour and tempered at 1053 K (780 °C) for 1.5 hours have been investigated. Except for dominant phases, Cr-rich M23C6 carbide and Nb-rich, Ta-Nb-rich, and V-rich MC carbides, needle-like precipitates with a typical size of 70 to 310 and 10 to 30 nm for the length of the long and short axis of the needles, respectively, were also observed on the extraction carbon replica of the steel. The typical metallic element composition of the needle-like precipitates is about 53-82Fe, 14-26Cr, 0.5-18Ta, 1-6W, and 2-5Co in atomic pct. Through energy dispersive X-ray analysis and electron diffraction along with calculations regarding lattice parameter and interplanar spacing, the needle-like precipitates were identified as a Fe-rich M5C2 carbide, which is not known to have been reported previously in high-chromium steels. The M5C2 carbide has a base-centered monoclinic crystal structure with the approximate lattice parameters a/ b/ c = 1.142/0.5186/0.5383 nm and β = 104.68 deg. The formation of the Fe-rich M5C2 carbides in the steel has been discussed. The effect of chromium content in matrix and boron addition on the precipitate phases in ferritic/martensitic steels has also been discussed.

  4. Corrosion Performance of Ferritic Steel for SOFC Interconnect Applications

    SciTech Connect

    Ziomek-Moroz, M.; Holcomb, G.R.; Covino, B.S., Jr.; Bullard, S.J.; Jablonski, P.D.; Alman, D.E.

    2006-11-01

    Ferritic stainless steels have been identified as potential candidates for interconnects in planar-type solid oxide fuel cells (SOFC) operating below 800ºC. Crofer 22 APU was selected for this study. It was studied under simulated SOFC-interconnect dual environment conditions with humidified air on one side of the sample and humidified hydrogen on the other side at 750ºC. The surfaces of the oxidized samples were studied by scanning electron microscopy (SEM) equipped with microanalytical capabilities. X-ray diffraction (XRD) analysis was also used in this study.

  5. A role of {delta}-ferrite in edge-crack formation during hot-rolling of austenitic stainless steels

    SciTech Connect

    Czerwinski, F.; Brodtka, A.; Cho, J.Y.; Szpunar, J.A.; Zielinska-Lipiec, A.; Sunwoo, J.H.

    1997-10-15

    Austenitic stainless steels are substantially harder during hot-rolling than either ferritic or mild steels. The objective of this study is to verify the possible correlation between the edge-crack formation during hot-rolling and the presence of {delta} ferrite in austenitic stainless steel. Hot-rolled plates of austenitic stainless steels, examined at room temperatures, contain up to 9% of {delta} ferrite in austenitic matrix. The distribution of ferrite in steel plate is inhomogeneous: the highest ferrite content is located in the vicinity of the plate edge. Moreover, the content of {delta} ferrite changes irregularly across the plate thickness. The results obtained from analysis of several plates suggest a correlation between the maximum content of {delta} ferrite in steel microstructure and the length of the edge-crack formed during hot-rolling: the higher the volume fraction of ferrite, the longer the edge-crack.

  6. Stress-relief cracking of a new ferritic steel

    NASA Astrophysics Data System (ADS)

    Nawrocki, Jesse Gerald

    The mechanism of stress-relief cracking in the coarse-grained heat-affected zone (CGHAZ) of low-alloy ferritic steels was studied through a tempering study, stress-relaxation testing, and detailed microstructural characterization. A new ferritic alloy steel, HCM2S, was used as the model system. Common 2.25Cr-1 Mo steel, which is susceptible to stress-relief cracking, was used for comparison to HCM2S. The CGHAZ was simulated using Gleeble techniques. A dense distribution of small tungsten-rich carbides within the prior austenite grains induced secondary hardening in the CGHAZ of HCM2S. The CGHAZ of 2.25Cr-1 Mo steel exhibited secondary hardening due to the intragranular precipitation of many Fe-rich M3C carbides. The hardness of HCM2S was more stable at longer times and high temperatures than 2.25Cr-1 Mo steel due to the intragranular precipitation of small W and V-rich carbides. The CGHAZs of HCM2S and 2.25Cr-1 Mo steel were susceptible to stress-relief cracking between 575 and 725°C. HCM2S exhibited C-curve behavior with respect to the time to failure as a function of post-weld heat treatment (PWHT) temperature. No segregation of tramp elements to prior austenite grain boundaries was detected in HCM2S. Both intergranular and intragranular carbide precipitation controlled the stress-relief cracking behavior. The amount of intergranular failure increased with test temperature due to the increasing amounts of Fe-rich M3C carbides at the prior austenite grain boundaries. These carbides acted as cavity nucleation sites. The cavities coalesced to form microcracks along prior austenite grain boundaries. Eventually, the remaining uncracked areas could not support the load and failed by ductile rupture. The balance of intergranular and intragranular carbide precipitation resulted in the C-curve behavior. The nose of the C-curve occurred at 675°C. The intragranular regions were strong because of a dense distribution of W/Fe-rich carbides, but the prior austenite grain

  7. Unraveling the Effect of Thermomechanical Treatment on the Dissolution of Delta Ferrite in Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Rezayat, Mohammad; Mirzadeh, Hamed; Namdar, Masih; Parsa, Mohammad Habibi

    2016-02-01

    Considering the detrimental effects of delta ferrite stringers in austenitic stainless steels and the industrial considerations regarding energy consumption, investigating, and optimizing the kinetics of delta ferrite removal is of vital importance. In the current study, a model alloy prone to the formation of austenite/delta ferrite dual phase microstructure was subjected to thermomechanical treatment using the wedge rolling test aiming to dissolve delta ferrite. The effect of introducing lattice defects and occurrence of dynamic recrystallization (DRX) were investigated. It was revealed that pipe diffusion is responsible for delta ferrite removal during thermomechanical process, whereas when the DRX is dominant, the kinetics of delta ferrite dissolution tends toward that of the static homogenization treatment for delta ferrite removal that is based on the lattice diffusion of Cr and Ni in austenite. It was concluded that the optimum condition for dissolution of delta ferrite can be defined by the highest rolling temperature and strain in which DRX is not pronounced.

  8. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    DOEpatents

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  9. Notch-Fatigue Properties of Advanced TRIP-Aided Bainitic Ferrite Steels

    NASA Astrophysics Data System (ADS)

    Yoshikawa, Nobuo; Kobayashi, Junya; Sugimoto, Koh-ichi

    2012-11-01

    To develop a transformation-induced plasticity (TRIP)-aided bainitic ferrite steel (TBF steel) with high hardenability for a common rail of the next generation diesel engine, 0.2 pct C-1.5 pct Si-1.5 pct Mn-0.05 pct Nb TBF steels with different contents of Cr, Mo, and Ni were produced. The notch-fatigue strength of the TBF steels was investigated and was related to the microstructural and retained austenite characteristics. If Cr, Mo, and/or Ni were added to the base steel, then the steels achieved extremely higher notch-fatigue limits and lower notch sensitivity than base TBF steel and the conventional structural steels. This was mainly associated with (1) carbide-free and fine bainitic ferrite lath structure matrix without proeutectoid ferrite, (2) a large amount of fine metastable retained austenite, and (3) blocky martensite phase including retained austenite, which may suppress a fatigue crack initiation and propagation.

  10. New ferritic steels increase the thermal efficiency of steam turbines

    SciTech Connect

    Mayer, K.H.; Bakker, W.T.

    1996-12-31

    The further development of ferritic high-temperature-resistant 9--11%Cr steels has paved the way for fossil-fired power stations to be operated at turbine steam inlet temperatures of up to around 600 C and high supercritical steam pressures with a distinct improvement in thermal efficiency, a significant contribution towards reducing the environmental impact of SO{sub 2}, NO{sub x} and CO{sub 2} emissions and to a more economical utilization of fossil fuels. Advances in the development of these steels are primarily attributable to joint research projects undertaken by the manufacturers and operators of power stations in Japan (EPDC), in the USA (EPRI) and in Europe (COST 501). The report gives details on the results achieved under EPRI Research Project RP 140 3-15/23 on the creep behavior of modified 9%CrMo cast steel used in the manufacture of steam turbines for coal-fired power plants. The modified 9%CrMo cast steel also offers great benefits as regards improving the useful life and thermal efficiency of existing power plants.

  11. End Closure Joining of Ferritic-Martensitic and Oxide-Dispersion Strengthened Steel Cladding Tubes by Magnetic Pulse Welding

    NASA Astrophysics Data System (ADS)

    Lee, Jung-Gu; Park, Jin-Ju; Lee, Min-Ku; Rhee, Chang-Kyu; Kim, Tae-Kyu; Spirin, Alexey; Krutikov, Vasiliy; Paranin, Sergey

    2015-07-01

    The magnetic pulse welding (MPW) technique was employed for the end closure joining of fuel pin cladding tubes made of ferritic-martensitic (FM) steel and oxide-dispersion strengthened (ODS) steel. The technique is a solid-state impact joining process based on the electromagnetic force, similar to explosive welding. For a given set of optimal process parameters, e.g., the end-plug geometry, the rigid metallurgical bonding between the tube and end plug was obtained by high-velocity impact collision accompanied with surface jetting. The joint region showed a typical wavy morphology with a narrow grain boundary-like bonding interface. There was no evidence of even local melting, and only the limited grain refinement was observed in the vicinity of the bonding interface without destructing the original reinforcement microstructure of the FM-ODS steel, i.e., a fine grain structure with oxide dispersion. No leaks were detected during helium leakage test, and moreover, the rupture occurred in the cladding tube section without leaving any joint damage during internal pressure burst test. All of the results proved the integrity and durability of the MPWed joints and signified the great potential of this method of end closure joining for advanced fast reactor fuel pin fabrication.

  12. A Micro-Alloyed Ferritic Steel Strengthened by Nanoscale Precipitates

    SciTech Connect

    Shen, Yongfeng; Wang, Chong M.; Sun, Xin

    2011-08-04

    A high strength ferritic steel with finely dispersive precipitates was investigated to reveal the fundamental strengthening mechanisms. Using energy dispersive X-ray spectroscopy (EDXS) and transmission electron microscope (TEM), fine carbides with an average diameter of 10 nm were observed in the ferrite matrix of the 0.08%Ti steel, and some cubic M23C6 precipitates were also observed at the grain boundaries and the interior of grains. The dual precipitate structure of finely dispersive TiC precipitates in the matrix and coarse M23C6 at grain boundaries provides combined matrix and grain boundary strengthening. The calculated amount of precipitation strengthening by the carbides was approximately 450 ~ 630 MPa, depending on the average size of nanoscale precipitates. This value is two or three times higher than that of conventional Ti-bearing high strength hot-rolled sheet steels. Dislocation densities increased from 3.42×1013 m-2 to 1.69 × 1014 m-2, espectively, with increasing tensile strain from 5.5% to 22%. The effect of the particle size, particle distribution and intrinsic particle strength have been investigated through dislocation dynamics (DD) simulations and the relationship for resolved shear stress for single crystal under this condition has been presented using simulation data. The results show that the finely dispersive precipitates can strengthen the material by pinning the dislocations up to a certain shear stress and retarding the recovery as well as annihilation of dislocations. The DD results also show that strengthening is not only a function of the density of the nano-scale precipitates but also of their size.

  13. ENABLING THE PRACTICAL APPLICATION OF OXIDE DISPERSION-STRENGTHENED FERRITIC STEELS

    SciTech Connect

    Wright, Ian G; Pint, Bruce A; Dyadko, Dr. Eugene G.; Bornstein, Norman S.; Tatlock, Gordon J

    2007-01-01

    Effort has continued to evaluate joints made in oxide dispersion-strengthened (ODS) FeCrAl by (i) pulsed plasma-assisted diffusion (PPAD) bonding, and (ii) transient liquid phase (TLP) bonding. Creep tests of PPAD-bonded butt joints in air at 1000 C, using small, shoulder-loaded, dog bone-shaped specimens and an incrementally-loaded test technique, indicated that failure occurred at loads of up to 82% of that required to fail the parent alloy in the same test. For high creep-strength ferritic steels joined by conventional welding methods, strength reduction factors of 50-80% are considered to be acceptable. The failures apparently did not initiate along the joints; the observed mode of failure of the joined specimens was the same as observed for monolithic specimens of this alloy, by crack-initiated transgranular brittle fracture, followed by ductile overload failure. The progress of TLP bonding has been slower, with the major effort focused on understanding the behavior of the transient liquid phase and its interaction with the alloy microstructure during the various stages of bonding. Creep testing using the same procedures also has been used to evaluate changes resulting from torsional deformation of ODS-FeCrAl tubes in an attempt to modify their microstructures and increase their hoop strength. Interpretation of the results so far has not shown a clear trend, largely due to difficulties in measuring the effective angle of twist in the specimen gauge lengths. Other issues that have been addressed are the refinement of an approach for prediction of the oxidation-limited service lifetime of alumina scale-forming ODS alloys, and alternative routes for ODS alloy powder processing. Analysis of alloy specimens oxidized to failure (in some cases involving exposures for many thousands of hours) over a range of temperatures has provided an improved basis for calculating the values of parameters required in the lifing model (minimum Al content for protective behavior

  14. Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

    NASA Astrophysics Data System (ADS)

    Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

    2009-10-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  15. Contributions from research on irradiated ferritic/martensitic steels to materials science and engineering

    NASA Astrophysics Data System (ADS)

    Gelles, D. S.

    1990-05-01

    Ferritic and martensitic steels are finding increased application for structural components in several reactor systems. Low-alloy steels have long been used for pressure vessels in light water fission reactors. Martensitic stainless steels are finding increasing usage in liquid metal fast breeder reactors and are being considered for fusion reactor applications when such systems become commercially viable. Recent efforts have evaluated the applicability of oxide dispersion-strengthened ferritic steels. Experiments on the effect of irradiation on these steels provide several examples where contributions are being made to materials science and engineering. Examples are given demonstrating improvements in basic understanding, small specimen test procedure development, and alloy development.

  16. Development of oxide dispersion strengthened ferritic steels for fusion

    SciTech Connect

    Mukhopadhyay, D.K.; Suryanarayana, C.; Froes, F.H.; Gelles, D.S.

    1996-04-01

    Seven ODS steels, Fe(5-13.5)Cr-2W-0.5Ti-0.25 Y{sub 2}O{sub 3} (in weight percent) were manufactured using the mechanical alloying process. Only the composition Fe-13.5Cr3W-0.5Ti-0.25Y{sub 2}O{sub 3} showed no austenite formation at any temperature using differential thermal analysis and hence was selected as an experimental alloy for the present investigation. Milled powders were consolidated by hot isostatic pressing and hot swaging. Electron microscopy studies indicated high material homogeneity. The hardness of the as-swaged specimen was 65 R{sub c}. Annealing of the as-swaged material at 800, 900, 1000, 1100, and 1200{degrees}C showed a minor decrease in the hardness.

  17. HRTEM Study of Oxide Nanoparticles in 16Cr-4Al-2W-0.3Ti-0.3Y2O3 ODS Steel

    SciTech Connect

    Hsiung, L; Fluss, M; Wall, M; Kimura, A

    2009-11-18

    Crystal and interfacial structures of oxide nanoparticles in 16Cr-4Al-2W-0.3Ti-0.3Y{sub 2}O{sub 3} ODS ferritic steel have been examined using high-resolution transmission electron microscopy (HRTEM) techniques. Oxide nanoparticles with a complex-oxide core and an amorphous shell were frequently observed. The crystal structure of complex-oxide core is identified to be mainly monoclinic Y{sub 4}Al{sub 2}O{sub 9} (YAM) oxide compound. Orientation relationships between the oxide and matrix are found to be dependent on the particle size. Large particles (> 20 nm) tend to be incoherent and have a spherical shape, whereas small particles (< 10 nm) tend to be coherent or semi-coherent and have a faceted interface. The observations of partially amorphous nanoparticles lead us to propose three-stage mechanisms to rationalize the formation of oxide nanoparticles containing core/shell structures in as-fabricated ODS steels.

  18. Investigations of low-temperature neutron embrittlement of ferritic steels

    SciTech Connect

    Farrell, K.; Mahmood, S.T.; Stoller, R.E.; Mansur, L.K.

    1992-12-31

    Investigations were made into reasons for accelerated embrittlement of surveillance specimens of ferritic steels irradiated at 50C at the High Flux Isotope Reactor (HFIR) pressure vessel. Major suspects for the precocious embrittlement were a highly thermalized neutron spectrum,a low displacement rate, and the impurities boron and copper. None of these were found guilty. A dosimetry measurement shows that the spectrum at a major surveillance site is not thermalized. A new model of matrix hardening due to point defect clusters indicates little effect of displacement rate at low irradiation temperature. Boron levels are measured at 1 wt ppM or less, inadequate for embrittlement. Copper at 0.3 wt % and nickel at 0.7 wt % are shown to promote radiation strengthening in iron binary alloys irradiated at 50 to 60C, but no dependence on copper and nickel was found in steels with 0.05 to 0.22% Cu and 0.07 to 3.3% Ni. It is argued that copper impurity is not responsible for the accelerated embrittlement of the HFIR surveillance specimens. The dosimetry experiment has revealed the possibility that the fast fluence for the surveillance specimens may be underestimated because the stainless steel monitors in the surveillance packages do not record an unexpected component of neutrons in the spectrum at energies just below their measurement thresholds of 2 to 3 MeV.

  19. Tritium retention in reduced-activation ferritic/martensitic steels

    SciTech Connect

    Hatano, Y.; Abe, S.; Matsuyama, M.; Alimov, V.K.; Spitsyn, A.V.; Bobyr, N.P.; Cherkez, D.I.; Khripunov, B.I.; Golubeva, A.V.; Ogorodnikova, O.V.; Klimov, N.S.; Chernov, V.M.; Oyaidzu, M.; Yamanishi, T.

    2015-03-15

    Reduced-activation ferritic/martensitic (RAFM) steels are structural material candidates for breeding blankets of future fusion reactors. Therefore, tritium (T) retention in RAFM steels is an important problem in assessing the T inventory of blankets. In this study, specimens of RAFM steels were subjected to irradiation of 20 MeV W ions to 0.54 displacements per atom (dpa), exposure to high flux D plasmas at 400 and 600 K and that to pulsed heat loads. The specimens thus prepared were exposed to DT gas at 473 K. Despite severe modification in the surface morphology, heat loads had negligible effects on T retention. Significant increase in T retention at the surface and/or subsurface was observed after D plasma exposure. However, T trapped at the surface/subsurface layer was easily removed by maintaining the specimens in the air at about 300 K. Displacement damage led to increase in T retention in the bulk due to the trapping effects of defects, and T trapped was stable at 300 K. It was therefore concluded that displacement damages had the largest influence on T retention under the present conditions.

  20. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    DOEpatents

    Leitnaker, J.M.

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015 to 0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  1. Delta ferrite-containing austenitic stainless steel resistant to the formation of undesirable phases upon aging

    DOEpatents

    Leitnaker, James M.

    1981-01-01

    Austenitic stainless steel alloys containing delta ferrite, such as are used as weld deposits, are protected against the transformation of delta ferrite to sigma phase during aging by the presence of carbon plus nitrogen in a weight percent 0.015-0.030 times the volume percent ferrite present in the alloy. The formation of chi phase upon aging is controlled by controlling the Mo content.

  2. Analysis of delta-ferrite data from production stainless steel pipe welds

    SciTech Connect

    Hebble, T.L.; Canonico, D.A.; Edmonds, D.P.; Goodwin, G.M.; Nanstad, R.K.

    1984-01-01

    An American Society of Mechanical Engineers task group on stainless steel weld materials was organized to determine the need for ferrite measurements of production welds required by the US Nuclear Regulatory Commission Regulatory Guide 1.31 (Rev. 1). The task group studied paired ferrite measurements (i.e., calculated and measured ferrite numbers (FNs) for the material qualifications versus measured ferrite numbers for corresponding production welds (PWs)). Our purpose was to compare delta-ferrite content as measured in the filler metal weld qualification pad with that in the resultant PW. Welds made predominantly by three common processes (submerged arc, shielded metal arc, and gas tungsten arc) were included in the study. Weld metals investigated included types 308, 308L, 316, and 316L stainless steel. An initial evaluation of the paired ferrite measurements was made by the task group, and specific conclusions and recommendations were made. We describe the analysis of the data and the conclusions drawn. The data base consisted of a heterogeneous collection of 1449 paired ferrite measurements for several forms and combinations of types 304 and 316 stainless steel pipe qualification pad and production welds. Qualification pad values ranged from 5 to 15 FN, and corresponding values for the PWs ranged from 2.3 to 17.5 FN. Only two PW ferrite numbers were less than 3. For qualification weld ferrite numbers less than 14, the median PW ferrite number was in reasonable agreement. However, the results show a wide scatter. As a result of this analysis and the task group evaluation, we concluded that the requirements of Regulatory Guide 1.31 on the measurement of ferrite in PWs are not necessary and that a ferrite number of 5 in the qualification welds will, in most cases, result in PW ferrite contents greater than 3 FN.

  3. Calculation of the ferrite volume in some dual phase steels

    SciTech Connect

    Qixun, D.; Ruzeng, Y.

    1997-04-01

    The relation between the {gamma}/{gamma} + {alpha} boundary temperature, T{sub {alpha}}, and the equivalent values of [Cr] and [Ni], as well as the variation of the ferrite volume, V{sub f}, with the temperature in {alpha} + {gamma} dual-phase steels have been studied. With the aid of a computer, the regressive expressions derived from the experimental results are: T{sub {alpha}} (C) = T{sub 3} + 21.2 [Cr] {minus} 15.8 [Ni] + 223; V{sub f} (%) = 0.715 {l_brace}exp [0.015(T-T{sub {delta}})] {minus} exp[0.015(T{sub c}-T{sub {delta}})]{r_brace} + 1.85 exp [0.0083(T{sub {alpha}}-T{sub c})].

  4. The effect of a tin barrier layer on the permeability of hydrogen through mild steel and ferritic stainless steel

    SciTech Connect

    Bowker, J.; Piercy, G.R.

    1984-11-01

    Experiments were performed to measure the effectiveness of a commercially electroplated tin layer as a barrier to hydrogen, and to see how this altered when the tin layer was converted to FeSn. The authors measured the permeability of hydrogen through AISI 410 ferritic stainless steel and determined the effectiveness of tin as a surface barrier on it. The measured values for the permeability of hydrogen in iron and ferritic stainless steel are shown.

  5. Quantitative measurement of argon inside of nano-sized bubbles in ODS steels

    NASA Astrophysics Data System (ADS)

    Klimenkov, M.

    2011-04-01

    Quantitative analysis of Ar gas in nano-sized bubbles in ODS steel was performed using spatially resolved energy-dispersive X-ray spectroscopy. The Ar Kα line was quantified and used for calculation of Ar the concentration (atoms per nm 3) inside 4-38 nm large bubbles. The Ar concentration and pressure inside bubbles were found to depend on the bubble size. The results were compared with a known equilibrium pressure model developed for calculation of He pressure inside nano-sized bubbles. Several investigations were performed to determine the stability of Ar bubbles in the thin TEM foil.

  6. Effect of Nb on high-temperature properties for ferritic stainless steel

    SciTech Connect

    Fujita, N.; Kikuchi, M.; Ohmura, K.; Suzuki, T.; Funaki, S.; Hiroshige, I.

    1996-09-15

    In order to improve the efficiency of automobile engines and to reduce their weight, there is a move toward the use of conventional stainless steel sheets and pipes for exhaust manifolds to replace cast iron, the traditional material for this application. The exhaust manifold is used in an environment that includes engine vibrations as well as heating and cooling cycles caused by the travel pattern. Therefore, among high-temperature characteristics, thermal fatigue resistance is an important one that affects the life span of an exhaust manifold. Generally, austenitic steels have higher strength at high temperature than ferritic steels. However, type 304, a typical austenitic stainless steel, has less thermal fatigue resistance than type 430, a typical ferritic stainless steel. This is because austenitic steels have higher coefficient of thermal expansion than ferritic steels. Therefore, to obtain a material with excellent thermal fatigue resistance, it would conceivably be best to attempt to increase the high temperature strength of ferritic stainless steels. The present study centered on improvement of the high-temperature proof strength of ferritic stainless steels. The mechanism of high temperature strengthening by Nb addition, which was shown to be one of the most effective methods to improve proof strength at high temperature, was discussed.

  7. Effect of Process Parameters on Microstructure and Hardness of Oxide Dispersion Strengthened 18Cr Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Nagini, M.; Vijay, R.; Rajulapati, Koteswararao V.; Rao, K. Bhanu Sankara; Ramakrishna, M.; Reddy, A. V.; Sundararajan, G.

    2016-08-01

    Pre-alloyed ferritic 18Cr steel (Fe-18Cr-2.3W-0.3Ti) powder was milled with and without nano-yttria in high-energy ball mill for varying times until steady-state is reached. The milled powders were consolidated by upset forging followed by hot extrusion. Microstructural changes were examined at all stages of processing (milling, upset forging, and extrusion). In milled powders, crystallite size decreases and hardness increases with increasing milling time reaching a steady-state beyond 5 hours. The size of Y2O3 particles in powders decreases with milling time and under steady-state milling conditions; the particles either dissolve in matrix or form atomic clusters. Upset forged sample consists of unrecrystallized grain structure with few pockets of fine recrystallized grains and dispersoids of 2 to 4 nm. In extruded and annealed rods, the particles are of cuboidal Y2Ti2O7 at all sizes and their size decreased from 15 nm to 5 nm along with significant increase in number density. The oxide particles in ODS6 are of cuboidal Y2Ti2O7 with diamond cubic crystal structure ( Fd bar{3} m) having a lattice parameter of 10.1 Å and are semicoherent with the matrix. The hardness values of extruded and annealed samples predicted by linear summation model compare well with measured values.

  8. Microstructure and Charpy impact properties of 12 14Cr oxide dispersion-strengthened ferritic steels

    NASA Astrophysics Data System (ADS)

    Oksiuta, Z.; Baluc, N.

    2008-02-01

    This paper describes the microstructure and Charpy impact properties of 12-14 Cr ODS ferritic steels fabricated by mechanical alloying of pure Fe, Cr, W, Ti and Y 2O 3 powders in a Retsch ball mill in argon atmosphere, followed by hot isostatic pressing at 1100 °C under 200 MPa for 4 h and heat treatment at 850 °C for 1 h. Weak Charpy impact properties were obtained in the case of both types of as-hipped materials. In the case of 14Cr materials, the weak Charpy properties appeared related to a bimodal grain size distribution and a heterogeneous dislocation density between the coarse and fine grains. No changes in microstructure were evidenced after heat treatment at 850 °C. Significant improvement in the transition temperature and upper shelf energy of 12Cr materials was obtained by heat treatment at 850 °C for 1 h, which was attributed to the formation of smaller grains, homogenous in size and containing fewer dislocations, with respect to the as-hipped microstructure. This modified microstructure results in a good compromise between strength and Charpy impact properties.

  9. Effect of Process Parameters on Microstructure and Hardness of Oxide Dispersion Strengthened 18Cr Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Nagini, M.; Vijay, R.; Rajulapati, Koteswararao V.; Rao, K. Bhanu Sankara; Ramakrishna, M.; Reddy, A. V.; Sundararajan, G.

    2016-06-01

    Pre-alloyed ferritic 18Cr steel (Fe-18Cr-2.3W-0.3Ti) powder was milled with and without nano-yttria in high-energy ball mill for varying times until steady-state is reached. The milled powders were consolidated by upset forging followed by hot extrusion. Microstructural changes were examined at all stages of processing (milling, upset forging, and extrusion). In milled powders, crystallite size decreases and hardness increases with increasing milling time reaching a steady-state beyond 5 hours. The size of Y2O3 particles in powders decreases with milling time and under steady-state milling conditions; the particles either dissolve in matrix or form atomic clusters. Upset forged sample consists of unrecrystallized grain structure with few pockets of fine recrystallized grains and dispersoids of 2 to 4 nm. In extruded and annealed rods, the particles are of cuboidal Y2Ti2O7 at all sizes and their size decreased from 15 nm to 5 nm along with significant increase in number density. The oxide particles in ODS6 are of cuboidal Y2Ti2O7 with diamond cubic crystal structure (Fd bar{3} m) having a lattice parameter of 10.1 Å and are semicoherent with the matrix. The hardness values of extruded and annealed samples predicted by linear summation model compare well with measured values.

  10. Ferritic weldment of grain-refined ferritic steels for cryogenic service

    SciTech Connect

    Kim, H.J.; Morris, J.W. Jr.; Syn, C.K.

    1982-01-01

    This paper reports the initial results of the development of a weld filler metal and multipass GTA welding process for grain-refined 9Ni steel. The weld filler metal was cast in 4.5-kg ingots of the nominal composition Fe-14Ni-O.2Ti-0.003B, homogenized, hot-rolled, and then swaged into wire of 1.6-mm diameter. The chemical compositions of the base and filler metal are tabulated and the test welding procedure is described. Among the tests that were conducted on the welds are x-ray diffraction analysis for the residual austenite content; the Charpy impact test at 77 and 4.2 K for the fracture toughness; and scanning electron fractography for the weld metal, the HAZ, and the base metal of 9Ni Charpy specimens broken at 4.2 K. The procedure for grain refinement is defined; the retained austenite volume fraction is calculated using the method proposed by Miller. The results indicate that it is possible to weld grain-refined 9Ni steel with a ferritic weld filler metal and retain good toughness at cryogenic liquid helium temperatures.

  11. A Comparison of Creep Rupture Strength of Ferritic/Austenitic Dissimilar Weld Joints of Different Grades of Cr-Mo Ferritic Steels

    NASA Astrophysics Data System (ADS)

    Laha, K.; Chandravathi, K. S.; Parameswaran, P.; Goyal, Sunil; Mathew, M. D.

    2012-04-01

    Evaluations of creep rupture properties of dissimilar weld joints of 2.25Cr-1Mo, 9Cr-1Mo, and 9Cr-1MoVNb steels with Alloy 800 at 823 K were carried out. The joints were fabricated by a fusion welding process employing an INCONEL 182 weld electrode. All the joints displayed lower creep rupture strength than their respective ferritic steel base metals, and the strength reduction was greater in the 2.25Cr-1Mo steel joint and less in the 9Cr-1Mo steel joint. Failure location in the joints was found to shift from the ferritic steel base metal to the intercritical region of the heat-affected zone (HAZ) of the ferritic steel (type IV cracking) with the decrease in stress. At still lower stresses, the failure in the joints occurred at the ferritic/austenitic weld interface. The stress-life variation of the joints showed two-slope behavior and the slope change coincided with the occurrence of ferritic/austenitic weld interface cracking. Preferential creep cavitation in the soft intercritical HAZ induced type IV failure, whereas creep cavitation at the interfacial particles induced ferritic/austenitic weld interface cracking. Micromechanisms of the type IV failure and the ferritic/austenitic interface cracking in the dissimilar weld joint of the ferritic steels and relative cracking susceptibility of the joints are discussed based on microstructural investigation, mechanical testing, and finite element analysis (FEA) of the stress state across the joint.

  12. Influence of consolidation methods on the recrystallization kinetics of a Fe-14Cr based ODS steel

    NASA Astrophysics Data System (ADS)

    Dadé, M.; Malaplate, J.; Garnier, J.; De Geuser, F.; Lochet, N.; Deschamps, A.

    2016-04-01

    The recrystallization behavior during thermal annealing with or without prior cold work has been investigated in a 14%Cr ODS steel consolidated by two different methods, hot extrusion (HE) and hot isostatic pressing (HIP). We show that a 1400°C-1 h annealing induces an increase of the oxide nanoparticles radius from 1.3 to 3 nm, however the grain size remain stable despite a recovery of sub-grain boundaries for the hot extruded material. When pre-deformation is applied before annealing, almost full recrystallization can be achieved on the HE ODS steel. In this study, we show recrystallization after 40% cold deformation and annealing 30 min at 1450 °C together with coarsening of oxide particles. At lower temperature and higher pre-deformation (70%-1150 °C/30 min), we show that recrystallization can be achieved without change of the oxide size distribution. We show that due to a lower initial dislocation density, recrystallization is strongly delayed, by at least 250 °C, in the HIP material. Finally, we show that the evolution of the size of the oxide precipitates is controlled by the time and temperature of annealing and are independent on the pre-deformation and occurrence of recrystallization.

  13. Proceedings of the IEA Working Group meeting on ferritic/martensitic steels

    SciTech Connect

    Klueh, R.L.

    1996-12-31

    An IEA working group on ferritic/martensitic steels for fusion applications, consisting of researchers from Japan, European Union, USA, and Switzerland, met at the headquarters of the Joint European Torus, Culham, UK. At the meeting, preliminary data generated on the large heats of steels purchased for the IEA program and on other heats of steels were presented and discussed. Second purpose of the meeting was to continue planning and coordinating the collaborative test program in progress on reduced-activation ferritic/martensitic steels. The majority of this report consists of viewographs for the presentations.

  14. Effects of transformed ferrite growth on the tensile fracture characteristics of a dual-phase steel

    NASA Astrophysics Data System (ADS)

    Jeong, W. C.; Kim, C. H.

    1988-02-01

    The effects of transformed ferrite growth on the tensile fracture characteristics of a dual-phase steel were investigated by observing crack initiation, propagation, and fracture behaviors. Crack initiation occurred by decohesion between martensite and ferrite. However, cracks propagated along the ferrite-martensite interface in a high temperature quenched specimen, whereas in specimens quenched from lower temperature cracks propagated into the martensite particle. Tensile fracture behaviors were not strongly influenced by the cooling rate. At both cooling rates of 5.6 and 0.1 °C/sec, specimens quenched from high temperature fractured by partially brittle fracture mode, but fracture mode changed to ductile mode as the quenching temperature decreased. The effect of transformed ferrite on the fracture mode was not substantially different from that of retained ferrite. However, the crack initiation and propagation was influenced by the variation in martensite distribution caused by different growth behavior of transformed ferrite.

  15. Field-dependent neutron depolarization study of the ferrite formation in medium-carbon steels

    SciTech Connect

    Te Velthuis, S.G.E.; Van Dijk, N.H.; Rekveldt, M.T.; Sietsma, J.; Van Der Zwaag, S.

    2000-03-14

    Neutron depolarization experiments have been performed on the ferrite and pearlite phase transformations of the medium-carbon C60 and C35 steels. The interaction of the polarized neutron beam with the ferromagnetic ferrite grains gives information on the mean magnetization and the magnetic correlation length. From these parameters the ferrite fraction and the mean ferrite grain size are determined in situ as a function of time and temperature during the phase transformation. The applied magnetic field was varied periodically in order to record a full hysteresis curve of the magnetization, which gives essential information on the microstructure of the ferromagnetic ferrite grains. The field dependence of the mean particle size during the early stages of the pearlite formation is a strong indication of multi-domain behavior, which is absent in the austenite-ferrite transformation and at the end of the pearlite formation.

  16. Modelling of Nb influence on phase transformation behaviours from austenite to ferrite in low carbon steels

    NASA Astrophysics Data System (ADS)

    Wang, L.; Parker, S. V.; Rose, A. J.; West, G. D.; Thomson, R. C.

    2016-03-01

    In this paper, a new model has been developed to predict the phase transformation behaviours from austenite to ferrite in Nb-containing low carbon steels. The new model is based on some previous work and incorporates the effects of Nb on phase transformation behaviours, in order to make it applicable for Nb-containing steels. Dissolved Nb atoms segregated at prior austenite grain boundaries increase the critical energy for ferrite nucleation, and thus the ferrite nucleation rate is decreased. Dissolved Nb atoms also apply a solute drag effect to the moving transformation interface, and the ferrite grain growth rate is also decreased. The overall transformation kinetics is then calculated according to the classic Johnson-Mehl-Avrami-Kolmogorov (JMAK) theory. The new model predictions are quite consistent with experimental results for various steels during isothermal transformations or continuous cooling.

  17. Martensitic/ferritic steels as container materials for liquid mercury target of ESS

    SciTech Connect

    Dai, Y.

    1996-06-01

    In the previous report, the suitability of steels as the ESS liquid mercury target container material was discussed on the basis of the existing database on conventional austenitic and martensitic/ferritic steels, especially on their representatives, solution annealed 316 stainless steel (SA 316) and Sandvik HT-9 martensitic steel (HT-9). Compared to solution annealed austenitic stainless steels, martensitic/ferritic steels have superior properties in terms of strength, thermal conductivity, thermal expansion, mercury corrosion resistance, void swelling and irradiation creep resistance. The main limitation for conventional martensitic/ferritic steels (CMFS) is embrittlement after low temperature ({le}380{degrees}C) irradiation. The ductile-brittle transition temperature (DBTT) can increase as much as 250 to 300{degrees}C and the upper-shelf energy (USE), at the same time, reduce more than 50%. This makes the application temperature range of CMFS is likely between 300{degrees}C to 500{degrees}C. For the present target design concept, the temperature at the container will be likely controlled in a temperature range between 180{degrees}C to 330{degrees}C. Hence, CMFS seem to be difficult to apply. However, solution annealed austenitic stainless steels are also difficult to apply as the maximum stress level at the container will be higher than the design stress. The solution to the problem is very likely to use advanced low-activation martensitic/ferritic steels (LAMS) developed by the fusion materials community though the present database on the materials is still very limited.

  18. Electrochemical and passivation behavior investigation of ferritic stainless steel in simulated concrete pore media.

    PubMed

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Xiao, Kui; Li, Xiaogang

    2015-12-01

    The applications of stainless steel are one of the most reliable solutions in concrete structures to reduce chloride-induced corrosion problems and increase the structures service life, however, due to high prices of nickel, especially in many civil engineering projects, the austenitic stainless steel is replaced by the ferritic stainless steels. Compared with austenite stainless steel, the ferritic stainless steel is known to be extremely resistant of stress corrosion cracking and other properties. The good corrosion resistance of the stainless steel is due to the formation of passive film. While, there is little literature about the electrochemical and passive behavior of ferritic stainless steel in the concrete environments. So, here, we present the several corrosion testing methods, such as the potentiodynamic measurements, EIS and Mott-Schottky approach, and the surface analysis methods like XPS and AES to display the passivation behavior of 430 ferritic stainless steel in alkaline solution with the presence of chloride ions. These research results illustrated a simple and facile approach for studying the electrochemical and passivation behavior of stainless steel in the concrete pore environments. PMID:26501086

  19. Electrochemical and passivation behavior investigation of ferritic stainless steel in simulated concrete pore media

    PubMed Central

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Xiao, Kui; Li, Xiaogang

    2015-01-01

    The applications of stainless steel are one of the most reliable solutions in concrete structures to reduce chloride-induced corrosion problems and increase the structures service life, however, due to high prices of nickel, especially in many civil engineering projects, the austenitic stainless steel is replaced by the ferritic stainless steels. Compared with austenite stainless steel, the ferritic stainless steel is known to be extremely resistant of stress corrosion cracking and other properties. The good corrosion resistance of the stainless steel is due to the formation of passive film. While, there is little literature about the electrochemical and passive behavior of ferritic stainless steel in the concrete environments. So, here, we present the several corrosion testing methods, such as the potentiodynamic measurements, EIS and Mott–Schottky approach, and the surface analysis methods like XPS and AES to display the passivation behavior of 430 ferritic stainless steel in alkaline solution with the presence of chloride ions. These research results illustrated a simple and facile approach for studying the electrochemical and passivation behavior of stainless steel in the concrete pore environments. PMID:26501086

  20. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    SciTech Connect

    Rieken, Joel

    2011-12-13

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from

  1. Gas atomized precursor alloy powder for oxide dispersion strengthened ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Rieken, Joel Rodney

    Gas atomization reaction synthesis (GARS) was employed as a simplified method for producing precursor powders for oxide dispersion strengthened (ODS) ferritic stainless steels (e.g., Fe-Cr-Y-(Ti,Hf)-O), departing from the conventional mechanical alloying (MA) process. During GARS processing a reactive atomization gas (i.e., Ar-O2) was used to oxidize the powder surfaces during primary break-up and rapid solidification of the molten alloy. This resulted in envelopment of the powders by an ultra-thin (t < 150 nm) metastable Cr-enriched oxide layer that was used as a vehicle for solid-state transport of O into the consolidated microstructure. In an attempt to better understand the kinetics of this GARS reaction, theoretical cooling curves for the atomized droplets were calculated and used to establish an oxidation model for this process. Subsequent elevated temperature heat treatments, which were derived from Rhines pack measurements using an internal oxidation model, were used to promote thermodynamically driven O exchange reactions between trapped films of the initial Cr-enriched surface oxide and internal Y-enriched intermetallic precipitates. This novel microstructural evolution process resulted in the successful formation of nano-metric Y-enriched dispersoids, as confirmed using high energy X-ray diffraction and transmission electron microscopy (TEM), equivalent to conventional ODS alloys from MA powders. The thermal stability of these Y-enriched dispersoids was evaluated using high temperature (1200°C) annealing treatments ranging from 2.5 to 1,000 hrs of exposure. In a further departure from current ODS practice, replacing Ti with additions of Hf appeared to improve the Y-enriched dispersoid thermal stability by means of crystal structure modification. Additionally, the spatial distribution of the dispersoids was found to depend strongly on the original rapidly solidified microstructure. To exploit this, ODS microstructures were engineered from different

  2. Effect of tin addition on the microstructure and properties of ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Li, Yang; Han, Ji-peng; Jiang, Zhou-hua; He, Pan

    2015-01-01

    This article reports the effects of Sn on the inclusions as well as the mechanical properties and hot workability of ferritic stainless steel. Precipitation phases and inclusions in Sn-bearing ferritic stainless steel were observed, and the relationship between the workability and the microstructure of the steel was established. Energy-dispersive X-ray spectroscopic analysis of the steel reveals that an almost pure Sn phase forms and MnS-Sn compound inclusions appear in the steel with a higher Sn content. Little Sn segregation was observed in grain boundaries and in the areas around sulfide inclusions; however, the presence of Sn does not adversely affect the workability of the steel containing 0.4wt% Sn. When the Sn content is 0.1wt%-0.4wt%, Sn improves the tensile strength and the plastic strain ratio and also improves the plasticity with increasing temperature. A mechanism of improving the workability of ferritic stainless steel induced by Sn addition was discussed: the presence of Sn lowers the defect concentration in the ultra-pure ferritic lattice and the good distribution of tin in the lattice overcomes the problem of hot brittleness that occurs in low-carbon steel as a result of Sn segregation.

  3. A complex carbonitride of niobium and vanadium in 9% Cr ferritic steels

    SciTech Connect

    Tokuno, K.; Hamada, K.; Takeda, T. ); Uemori, R. ); Itoh, K. )

    1991-01-01

    It has been considered that small additions of Nb and V have striking effects on the creep strength of high Cr ferritic steels which are used for elevated temperature services such as boilers, steam generators etc. Although Nb and V are thought to form complex precipitates which may act as obstacles for the dislocation glide, the distribution and morphology of the precipitates have not been clarified yet. Several examples of simple precipitates of V in low alloy steels were only reported. In this paper, the morphology of the complex carbonitride of Nb and V in 9% Cr ferritic steels was investigated and the role of the carbonitride on the creep strength was discussed.

  4. Lanthana-bearing nanostructured ferritic steels via spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Pasebani, Somayeh; Charit, Indrajit; Wu, Yaqiao; Burns, Jatuporn; Allahar, Kerry N.; Butt, Darryl P.; Cole, James I.; Alsagabi, Sultan F.

    2016-03-01

    A lanthana-containing nanostructured ferritic steel (NFS) was processed via mechanical alloying (MA) of Fe-14Cr-1Ti-0.3Mo-0.5La2O3 (wt.%) and consolidated via spark plasma sintering (SPS). In order to study the consolidation behavior via SPS, sintering temperature and dwell time were correlated with microstructure, density, microhardness and shear yield strength of the sintered specimens. A bimodal grain size distribution including both micron-sized and nano-sized grains was observed in the microstructure of specimens sintered at 850, 950 and1050 °C for 45 min. Significant densification occurred at temperatures greater than 950 °C with a relative density higher than 98%. A variety of nanoparticles, some enriched in Fe and Cr oxides and copious nanoparticles smaller than 10 nm with faceted morphology and enriched in La and Ti oxides were observed. After SPS at 950 °C, the number density of Cr-Ti-La-O-enriched nanoclusters with an average radius of 1.5 nm was estimated to be 1.2 × 1024 m-3. The La + Ti:O ratio was close to 1 after SPS at 950 and 1050 °C; however, the number density of nanoclusters decreased at 1050 °C. With SPS above 950 °C, the density improved but the microhardness and shear yield strength decreased due to partial coarsening of the grains and nanoparticles.

  5. Microstructural characterization of the HAZ in AISI 444 ferritic stainless steel welds

    SciTech Connect

    Silva, Cleiton C. Farias, Jesualdo P.; Miranda, Helio C.; Guimaraes, Rodrigo F.; Menezes, John W.A.; Neto, Moises A.M.

    2008-05-15

    Ferritic stainless steel is used as a coating for equipment in the petroleum refining industry. Welding is the main manufacturing and maintenance process used. However, little information on the metallurgical alterations caused by welding of these steels is found in the literature, prompting this study. In this study the authors evaluated the HAZ microstructure of AISI 444 ferritic stainless steel welded plates, by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The results indicated that a weld thermal cycle caused microphase precipitation in the HAZ of the ferritic stainless steel. Also needle-like Laves phase precipitation occurred in the HAZ, near the partially-melted zone. Other secondary phases such as chi and sigma were observed, as well as nitride, carbide and carbonitride precipitates.

  6. Response of 9Cr-ODS Steel to Proton Irradiation at 400 °C

    SciTech Connect

    Jianchao He; Farong Wan; Kumar Sridharan; Todd R. Allen; A. Certain; Y. Q. Wu

    2014-09-01

    The stability of Y–Ti–O nanoclusters, dislocation structure, and grain boundary segregation in 9Cr-ODS steels has been investigated following proton irradiation at 400 °C with damage levels up to 3.7 dpa. A slight coarsening and a decrease in number density of nanoclusters were observed as a result of irradiation. The composition of nanoclusters was also observed to change with a slight increase of Y and Cr concentration in the nanoclusters following irradiation. Size, density, and composition of the nanoclusters were investigated as a function of nanocluster size, specifically classified to three groups. In addition to the changes in nanoclusters, dislocation loops were observed after irradiation. Finally, radiation-induced enrichment of Cr and depletion of W were observed at grain boundaries after irradiation.

  7. Study of radiation damage in ODS steels by positron annihilation spectroscopy

    NASA Astrophysics Data System (ADS)

    Bartošová, I.; Bouhaddane, A.; Dománková, M.; Slugeň, V.; Wall, D.; Selim, F. A.

    2016-01-01

    Microstructure of various oxide-dispersion-strengthened (ODS) steels with 15% chromium content was studied in term of vacancy defects presence and their accumulation after defined irradiation treatment, respectively. Studied materials originated from Kyoto University and studied via IAEA collaborative project. Samples were characterized “as received” by positron annihilation lifetime spectroscopy and their microstructure was examined by transmission electron microscopy as well. Samples were afterwards irradiated in Washington State University Nuclear Radiation Center via a strong gamma source (6TBq). Damage induced by gamma irradiation was evaluated by positron lifetime measurements in emphasis on defect accumulation in the materials. We have demonstrated strong defect production induced by gamma irradiation which results from positron measurement data.

  8. Corrosion property of 9Cr-ODS steel in nitric acid solution for spent nuclear fuel reprocessing

    SciTech Connect

    Takeuchi, M.; Koizumi, T.; Inoue, M.; Koyama, S.I.

    2013-07-01

    Corrosion tests of oxide dispersion strengthened with 9% Cr (9Cr-ODS) steel, which is one of the desirable materials for cladding tube of sodium-cooled fast reactors, in pure nitric acid solution, spent FBR fuel solution, and its simulated solution were performed to understand the corrosion behavior in a spent nuclear fuel reprocessing. In this study, the 9Cr-ODS steel with lower effective chromium content was evaluated to understand the corrosion behavior conservatively. As results, the tube-type specimens of the 9Cr-ODS steels suffered severe weight loss owing to active dissolution at the beginning of the immersion test in pure nitric acid solution in the range from 1 to 3.5 M. In contrast, the weight loss was decreased and they showed a stable corrosion in the higher nitric acid concentration, the dissolved FBR fuel solution, and its simulated solution by passivation. The corrosion rates of the 9Cr-ODS steel in the dissolved FBR fuel solution and its simulated solution were 1-2 mm/y and showed good agreement with each other. The passivation was caused by the shift of corrosion potential to noble side owing to increase in nitric acid concentration or oxidative ions in the dissolved FBR fuel solution and the simulated spent fuel solution. (authors)

  9. Microstructure and Mechanical Properties of a Nitride-Strengthened Reduced Activation Ferritic/Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Zhou, Qiangguo; Zhang, Wenfeng; Yan, Wei; Wang, Wei; Sha, Wei; Shan, Yiyin; Yang, Ke

    2012-12-01

    Nitride-strengthened reduced activation ferritic/martensitic (RAFM) steels are developed taking advantage of the high thermal stability of nitrides. In the current study, the microstructure and mechanical properties of a nitride-strengthened RAFM steel with improved composition were investigated. Fully martensitic microstructure with fine nitrides dispersion was achieved in the steel. In all, 1.4 pct Mn is sufficient to suppress delta ferrite and assure the steel of the full martensitic microstructure. Compared to Eurofer97, the steel showed similar strength at room temperature but higher strength at 873 K (600 °C). The steel exhibited very high impact toughness and a low ductile-to-brittle transition temperature (DBTT) of 243 K (-30 °C), which could be further reduced by purification.

  10. Toughening mechanisms of a high-strength acicular ferrite steel heavy plate

    NASA Astrophysics Data System (ADS)

    Cao, Zhi-Qiang; Bao, Yan-Ping; Xia, Zheng-Hai; Luo, Deng; Guo, Ai-Min; Wu, Kai-Ming

    2010-10-01

    An ultra-low carbon acicular ferrite steel heavy plate was obtained with an advanced thermo-mechanical control process-relaxed precipitation controlled transformation (TMCP-RPC) at Xiangtan Steel, Valin Group. The heavy plate has a tensile strength of approximately 600 MPa with a lower yield ratio. The impact toughness of the heavy plate achieves 280 J at -40°C. The fine-grained mixed microstructures of the heavy plate mainly consist of acicular ferrite, granular bainite, and polygonal ferrite. The high strength and excellent toughness of the heavy plate are attributed to the formation of acicular ferrite microstructure. The prevention of blocks of martensite/retained austenite (M/A) and the higher cleanness are also responsible for the superior toughness.

  11. Mechanical Properties and Microstructure of Dissimilar Friction Stir Welds of 11Cr-Ferritic/Martensitic Steel to 316 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Sato, Yutaka S.; Kokawa, Hiroyuki; Fujii, Hiromichi T.; Yano, Yasuhide; Sekio, Yoshihiro

    2015-12-01

    Dissimilar joints between ferritic and austenitic steels are of interest for selected applications in next generation fast reactors. In this study, dissimilar friction-stir welding of an 11 pct Cr ferritic/martensitic steel to a 316 austenitic stainless steel was attempted and the mechanical properties and microstructure of the resulting welds were examined. Friction-stir welding produces a stir zone without macroscopic weld-defects, but the two dissimilar steels are not intermixed. The two dissimilar steels are interleaved along a sharp zigzagging interface in the stir zone. During small-sized tensile testing of the stir zone, this sharp interface did not act as a fracture site. Furthermore, the microstructure of the stir zone was refined in both the ferritic/martensitic steel and the 316 stainless steel resulting in improved mechanical properties over the adjacent base material regions. This study demonstrates that friction-stir welding can produce welds between dissimilar steels that contain no macroscopic weld-defects and display suitable mechanical properties.

  12. Intragranular ferrite nucleation in medium-carbon vanadium steels

    SciTech Connect

    Ishikawa, Fusao; Takahashi, Toshihiko ); Ochi, Tatsurou . Muroran R D Lab.)

    1994-05-01

    In this study, the mechanism of intragranular ferrite nucleation is investigated. It is found that intragranular ferrite idiomorphs'' nucleate at vanadium nitrides which precipitate at manganese sulfide particles during cooling in the austenite region. It is observed that intragranular ferrite has the Baker-Nutting orientation relationship with vanadium nitride which precipitated at manganese sulfide. According to classical nucleation theory, the proeutectoid ferrite nucleation rate depends on the following factors: (1) the driving free energy for ferrite nucleation, (2) the diffusivity of carbon atoms in austenite, and (3) the increase in the interfacial energy associated with ferrite nucleation. In the Baker-Nutting orientation relationship, the lattice mismatch across the habit planes is likely to be very small. Depleted zones of solute atoms such as vanadium are assumed to be formed in the austenite matrix around precipitates. The effect of the depleted zones on factors (1) and (2) is estimated thermodynamically and it is proved that those effects are negligibly small. Thus, the authors conclude that the most important factor in nucleation kinetics of intragranular ferrite is the formation of precipitates which can develop coherent, low energy interfaces with ferrite.

  13. Development of nano-structured duplex and ferritic stainless steels by pulverisette planetary milling followed by pressureless sintering

    SciTech Connect

    R, Shashanka Chaira, D.

    2015-01-15

    Nano-structured duplex and ferritic stainless steel powders are prepared by planetary milling of elemental Fe, Cr and Ni powder for 40 h and then consolidated by conventional pressureless sintering. The progress of milling and the continuous refinement of stainless steel powders have been confirmed by means of X-ray diffraction and scanning electron microscopy. Activation energy for the formation of duplex and ferritic stainless steels is calculated by Kissinger method using differential scanning calorimetry and is found to be 159.24 and 90.17 KJ/mol respectively. Both duplex and ferritic stainless steel powders are consolidated at 1000, 1200 and 1400 °C in argon atmosphere to study microstructure, density and hardness. Maximum sintered density of 90% and Vickers microhardness of 550 HV are achieved for duplex stainless steel sintered at 1400 °C for 1 h. Similarly, 92% sintered density and 263 HV microhardness are achieved for ferritic stainless steel sintered at 1400 °C. - Highlights: • Synthesized duplex and ferritic stainless steels by pulverisette planetary milling • Calculated activation energy for the formation of duplex and ferritic stainless steels • Studied the effect of sintering temperature on density, hardness and microstructure • Duplex stainless steel exhibits 90% sintered density and microhardness of 550 HV. • Ferritic stainless steel shows 92% sintered density and 263 HV microhardness.

  14. Hydrogen-induced defects in austenite and ferrite of a duplex steel.

    PubMed

    Głowacka, A; Swiatnicki, W A; Jezierska, E

    2006-09-01

    The influence of hydrogen on the microstructure of two types of austeno-ferritic duplex stainless steel (Cr26-Ni6 model steel and Cr22-Ni5-Mo3 commercial steel), each of them after two thermo-mechanical treatments, was investigated. The aim of this study was to reveal microstructural changes appearing during the hydrogen charging and particularly to clarify the occurrence of phase transformations induced by hydrogen. The specific microstructural changes in the ferrite (alpha) and austenite (gamma) of both types of steel were observed. A strong increase of dislocation density was noticed in the alpha phase. In the case of model steel, longer hydrogen charging times led to significant ferrite grain refinement. In the commercial steel, the strips and twin plates appeared in the ferrite after hydrogenation. The appearance of stacking faults was revealed in the gamma phase. The martensite laths appeared in austenite after longer hydrogenation times. It seems that the microstructural changes gave rise to the formation of microcracks in the alpha and gamma phases as well as on the alpha/gamma interphase boundaries. PMID:17059551

  15. Method for reducing formation of electrically resistive layer on ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2013-09-10

    A method of reducing the formation of electrically resistive scale on a an article comprising a silicon-containing ferritic stainless subjected to oxidizing conditions in service includes, prior to placing the article in service, subjecting the article to conditions under which silica, which includes silicon derived from the steel, forms on a surface of the steel. Optionally, at least a portion of the silica is removed from the surface to placing the article in service. A ferritic stainless steel alloy having a reduced tendency to form silica on at least a surface thereof also is provided. The steel includes a near-surface region that has been depleted of silicon relative to a remainder of the steel.

  16. Elevated-Temperature Ferritic and Martensitic Steels and Their Application to Future Nuclear Reactors

    SciTech Connect

    Klueh, RL

    2005-01-31

    In the 1970s, high-chromium (9-12% Cr) ferritic/martensitic steels became candidates for elevated-temperature applications in the core of fast reactors. Steels developed for conventional power plants, such as Sandvik HT9, a nominally Fe-12Cr-1Mo-0.5W-0.5Ni-0.25V-0.2C steel (composition in wt %), were considered in the United States, Europe, and Japan. Now, a new generation of fission reactors is in the planning stage, and ferritic, bainitic, and martensitic steels are again candidates for in-core and out-of-core applications. Since the 1970s, advances have been made in developing steels with 2-12% Cr for conventional power plants that are significant improvements over steels originally considered. This paper will review the development of the new steels to illustrate the advantages they offer for the new reactor concepts. Elevated-temperature mechanical properties will be emphasized. Effects of alloying additions on long-time thermal exposure with and without stress (creep) will be examined. Information on neutron radiation effects will be discussed as it applies to ferritic and martensitic steels.

  17. Quantitative metallographic method for determining delta ferrite content in austenitic stainless steels. Final report

    SciTech Connect

    Pressly, G.A.

    1986-01-01

    Delta ferrite is a magnetic form of iron and has a body centered cubic crystal structure. It is often present as a nonequilibrium phase in austenitic stainless steel welds, castings, and wrought materials. The ferrite content of austenitic stainless steel can directly affect its properties, especially weldability and formability. Therefore, it is highly desirable to be able to predict and/or measure the ferrite content accurately. Current magnetic ferrite measuring methods are not applicable when test materials are geometrically small (less than 2.54 mm thick and 6.35 mm wide). Therefore, a standard metallographic test method STM 00107-A was established to determine delta ferrite content in small weldments and base metals of austenitic stainless steel. This standard test method (STM 00107-A) was then performed on several exemplary metallographic specimens to illustrate its capabilities and applications. The results from the exemplary tests were compared and contrasted to metallographic manual point count measurements, Ferritescope measurements, and predicted values calculated from chemical analyses. By utilizing the manual metallographic point count data, an accuracy of +-16% and a precision of +-0.77% were determined for the standard test method. The comparison of Ferritescope data to standard test method revealed that the results obtained by the two methods are close at low (0 to 3%) ferrite contents and Ferritscope results are substantially greater at higher (6 to 10%) ferrite contents. The standard test method data compiled from the exemplary weld specimens was noted to be very similar to the predicted values calculated from chemical analyses. It was also shown that because the standard test method utilizes optics the morphology of the delta ferrite particles can be determined. This type of determination is possible only with metallographic methods.

  18. Deuterium and helium trapping at TiC particles in ferritic steel

    NASA Astrophysics Data System (ADS)

    Spitznagel, J. A.; Brenner, S. S.; Miller, M. K.; Choyke, W. J.

    1984-05-01

    First wall and blanket materials in Tokamak machines must accommodate increasing concentrations of helium and hydrogen isotopes. Alloy design principles point to the efficacy of trapping He and hydrogen at finely dispersed precipitates to minimize their impact on mechanical properties. Titanium carbide particles are known to trap He effectively in austenitic stainless steel. Less is known about TiC as a trap for helium and hydrogen isotopes in ferritic steels. This paper demonstrates the feasibility of directly measuring the trapping of helium and deuterium at TiC-ferrite interfaces using atom probe field ion microscopy.

  19. Ferrite and austenite phase identification in duplex stainless steel using SPM techniques

    NASA Astrophysics Data System (ADS)

    Guo, L. Q.; Lin, M. C.; Qiao, L. J.; Volinsky, Alex A.

    2013-12-01

    It can be challenging to properly identify the phases in electro-polished duplex stainless steel using optical microscopy or other characterization techniques. This letter describes magnetic force microscopy to properly identify the phases in electropolished duplex stainless steel. The results are also confirmed with the current sensing atomic force and scanning Kelvin probe force microscopy. The difference in topography heights between the ferrite and austenite phases is attributed to the different etching rates during electropolishing, although these phases have different mechanical properties. The current in the austenite is much higher compared with the ferrite, thus current sensing atomic force microscopy can also be used to properly identify the phases.

  20. Use of ferritic steels in breeder reactors worldwide

    SciTech Connect

    Patriarca, P.

    1983-01-01

    The performance of LMFBR reactor steam generator materials is reviewed. Tensile properties of stainless steel-304, stainless steel-316, chromium-molybdenum steels, and Incoloy 800H are presented for elevated temperatures.

  1. Ferritic steels for sodium-cooled fast reactors: Design principles and challenges

    NASA Astrophysics Data System (ADS)

    Raj, Baldev; Vijayalakshmi, M.

    2010-09-01

    An overview of the current status of development of ferritic steels for emerging fast reactor technologies is presented in this paper. The creep-resistant 9-12Cr ferritic/martensitic steels are classically known for steam generator applications. The excellent void swelling resistance of ferritic steels enabled the identification of their potential for core component applications of fast reactors. Since then, an extensive knowledge base has been generated by identifying the empirical correlations between chemistry of the steels, heat treatment, structure, and properties, in addition to their in-reactor behavior. A few concerns have also been identified which pertain to high-temperature irradiation creep, embrittlement, Type IV cracking in creep-loaded weldments, and hard zone formation in dissimilar joints. The origin of these problems and the methodologies to overcome the limitations are highlighted. Finally, the suitability of the ferritic steels is re-evaluated in the emerging scenario of the fast reactor technology, with a target of achieving better breeding ratio and improved thermal efficiency.

  2. The fatigue crack initiation at the interface between matrix and {delta}-ferrite in 304L stainless steel

    SciTech Connect

    Rho, B.S.; Hong, H.U.; Nam, S.W.

    1998-10-13

    It is well known that austenitic stainless steels have good mechanical properties and good corrosion resistance at high temperatures and are widely used in high temperature application. However, representative 304L stainless steel among austenitic stainless steels has the undesirable {delta}-ferrite in {gamma} matrix unavoidably because of the limitation of the manufacturing process. While large amounts of {delta}-ferrite in the austenitic stainless steels can give rise to a decrease in the hot workability, the absence of {delta}-ferrite in 304L stainless steel can be the cause of longitudinal facial crack and shortness of continuous cast slab. However, there are few reported papers related with the effect of {delta}-ferrite nucleating the initial crack at the interface between matrix and {delta}-ferrite on fatigue properties at high temperature. In the present work, a comparison of fatigue life with the amount of {delta}-ferrite was examined and to find out the mechanism of crack initiation caused by {delta}-ferrite, dislocation behavior near the interface between {delta}-ferrite and matrix during fatigue testing was analyzed. To analyze the dislocation character near the interface between the matrix and {delta}-ferrite during a low cycle fatigue test, trace analysis was applied. Using Burgers vector and dislocation line direction, calculated by trace analysis, it was possible to obtain some characteristic of dislocation behaviors near the interface.

  3. Irradiation creep of low-activation ferritic steels in FFTF/MOTA*1

    NASA Astrophysics Data System (ADS)

    Kohyama, A.; Kohno, Y.; Asakura, K.; Yoshino, M.; Namba, C.; Eiholzer, C. R.

    1994-09-01

    Irradiation creep behavior of low-activation steels, developed as structural materials for fusion reactors (JLF series steels), was investigated to obtain a fundamental understanding of these alloys under fast neutron irradiation in FFTF. (2.25-8)Cr(1-2)W bainitic steels and 12Cr-2W ferritic steels showed superior creep resistance to type-316 stainless steels under fast neutron irradiation up to 520°C. At temperatures below 460°C the creep strain increased with increasing Cr content up to 7 Cr, and further increments of Cr content up to 12% reduced the creep strain. At temperatures between 460 and 600°C, 7-8 Cr ferritic steels showed the largest creep strain. Swelling-enhanced creep, near the peak swelling temperature of 410°C, was also observed. The 9Cr-2W ferritic steel JLF-1 presented excellent properties, suggesting it as a leading candidate alloy for structural components of fusion reactors.

  4. Transformation Characteristics of Ferrite/Carbide Aggregate in Continuously Cooled, Low Carbon-Manganese Steels

    NASA Astrophysics Data System (ADS)

    Di Martino, S. F.; Thewlis, G.

    2014-02-01

    Transformation characteristics and morphological features of ferrite/carbide aggregate (FCA) in low carbon-manganese steels have been investigated. Work shows that FCA has neither the lamellae structure of pearlite nor the lath structure of bainite and martensite. It consists of a fine dispersion of cementite particles in a smooth ferrite matrix. Carbide morphologies range from arrays of globular particles or short fibers to extended, branched, and densely interconnected fibers. Work demonstrates that FCA forms over similar cooling rate ranges to Widmanstätten ferrite. Rapid transformation of both phases occurs at temperatures between 798 K and 973 K (525 °C and 700 °C). FCA reaction is not simultaneous with Widmanstätten ferrite but occurs at temperatures intermediate between Widmanstätten ferrite and bainite. Austenite carbon content calculations verify that cementite precipitation is thermodynamically possible at FCA reaction temperatures without bainite formation. The pattern of precipitation is confirmed to be discontinuous. CCT diagrams have been constructed that incorporate FCA. At low steel manganese content, Widmanstätten ferrite and bainite bay sizes are significantly reduced so that large amounts of FCA are formed over a wide range of cooling rates.

  5. Modeling the Ferrite-Austenite Transformation in the Heat-Affected Zone of Stainless Steel Welds

    SciTech Connect

    Vitek, J.M.; David, S.A.

    1997-12-01

    The diffusion-controlled ferrite-austenite transformation in stainless steel welds was modeled. An implicit finite-difference analysis that considers multi-component diffusion was used. The model was applied to the Fe-Cr-Ni system to investigate the ferrite- austenite transformation in the heat-affected zone of stainless steel weld metal. The transformation was followed as a function of time as the heat-affected zone was subjected to thermal cycles comparable to those experienced during gas-tungsten arc welding. The results showed that the transformation behavior and the final microstructural state are very sensitive to the maximum temperature that is experienced by the heat-affected zone. For high maximum exposure temperatures ({approximately} 1300{degree} C), the ferrite formation that occurs at the highest temperatures is not completely offset by the reverse ferrite dissolution at lower temperatures. As a result, for high temperature exposures there is a net increase in the amount of ferrite in the microstructure. It was also found that if compositional gradients are present in the initial ferrite and austenite phases, the extent of the transformation is impacted.

  6. Comparison of the mechanical strength properties of several high-chromium ferritic steels

    SciTech Connect

    Booker, M.K.; Sikka, V.K.; Booker, B.L.P.

    1981-01-01

    A modified 9 Cr-1 Mo ferritic steel has been selected as an alternative material for breeder reactors. Different 9 Cr-1 Mo steels are already being used commercially in UK and USA and a 9 Cr-2 Mo steel (EM12) is being used commercially in France. The 12% Cr steel alloy HT9 is also often recommended for high-temperature service. Creep-rupture data for all six seels were analyzed to yield rupture life as a function of stress, temperature, and lot-to-lot variations. Yield and tensile strength data for the three 9 Cr-1 Mo materials were also examined. All results were compared with Type 304 stainless steel, and the tensile and creep properties of the modified and British 9 Cr-1 Mo materials were used to calculate allowable stress values S/sub 0/ per Section VIII, Division 1 and S/sub m/ per code Case N-47 to section III of the ASME Boiler and Pressure Vessel Code. these values were compared with code listings for American commercial 9 Cr-1 Mo steel, 2 1/4 Cr-1 Mo steel, and Type 304 stainless steel. The conclusion is made that the modified 9 Cr-1 Mo steel displays tensile and creep strengths superior to those of the other ferritic materials examined and is at least comparable to Type 304 stainless steel from room temperature to about 625/sup 0/C. 31 figures.

  7. Development of Bimodal Ferrite-Grain Structures in Low-Carbon Steel Using Rapid Intercritical Annealing

    NASA Astrophysics Data System (ADS)

    Karmakar, A.; Karani, A.; Patra, S.; Chakrabarti, Debalay

    2013-05-01

    Mixed ferrite grain structures, which have fine- and coarse-grain regions and showing "bimodal" grain size distributions, have been produced by rapid intercritical annealing of warm-rolled (or cold-rolled) samples. Microstructural changes have been analyzed using dilatometric studies, size prediction of transformed and recrystallized grains, and microtexture measurements. Fine austenite grains (<5 μm) developed during rapid annealing and transformed into fine-ferrite grains (2 to 4 μm) after cooling. Coarse-ferrite grains (28 to 42 μm) resulted from the recrystallization and growth of deformed ferrite. The effect of heating rate on microstructural morphologies during intercritical annealing has also been studied. A slow rate of heating (30 K/s) developed a uniform distribution of fine-ferrite grains and austenitic islands, while rapid heating (300 K/s) generated coarse blocks of austenite, elongated along the prior-pearlitic regions, in the ferrite matrix. As expected, bimodal ferrite grain structures or fine-scale dual-phase structures showed superior combination of tensile strength and ductility, compared to the ultrafine-grained steels.

  8. Summary of the IEA workshop/working group meeting on ferritic/martensitic steels for fusion

    SciTech Connect

    Klueh, R.L.

    1997-04-01

    An International Energy Agency (IEA) Working Group on Ferritic/Martensitic Steels for Fusion Applications, consisting of researchers from Japan, the European Union, the United States, and Switzerland, met at the headquarters of the Joint European Torus (JET), Culham, United Kingdom, 24-25 October 1996. At the meeting preliminary data generated on the large heats of steel purchased for the IEA program and on other heats of steels were presented and discussed. The second purpose of the meeting was to continue planning and coordinating the collaborative test program in progress on reduced-activation ferritic/martensitic steels. The next meeting will be held in conjunction with the International Conference on Fusion Reactor Materials (ICFRM-8) in Sendai, Japan, 23-31 October 1997.

  9. Ni-Cu-Zn Ferrite Powder Prepared from Steel Pickled Liquor and Electroplating Waste Solutions

    NASA Astrophysics Data System (ADS)

    Liu, Chung-Wen; Fu, Yen-Pei; Lin, Cheng-Hsiung

    2007-03-01

    In this study, we propose a new method of synthesizing Ni-Cu-Zn ferrite powder using steel pickled liquor and electroplating waste solutions as starting materials. It was found that the Ni-Cu-Zn ferrite powder prepared by a hydrothermal process from the waste solutions shows the formation of cubic ferrite with a saturation magnetization (Ms) of 31.5 emu/g and an intrinsic coercive force (Hci) of 19.3 Oe. Upon annealing at 750 °C for 2 h, the saturation magnetization increases to 52.6 emu/g and the intrinsic coercive force reaches 42.8 Oe. This useful method can promote the recycling of industrial waste solution and contribute to the preservation of the earth. Moreover, this method decreases the manufacturing cost in the treatment of the industrial waste solution for electroplating and steel industries.

  10. Effect of Mn Addition on Microstructural Modification and Cracking Behavior of Ferritic Light-Weight Steels

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Lee, Byeong-Joo; Lee, Sunghak; Kwak, Jai-Hyun

    2014-11-01

    In the present study, effects of Mn addition on cracking phenomenon occurring during cold rolling of ferritic light-weight steels were clarified in relation to microstructural modification involving κ-carbide, austenite, and martensite. Four steels were fabricated by varying Mn contents of 3 to 12 wt pct, and edge areas of steel sheets containing 6 to 9 wt pct Mn were cracked during the cold rolling. The steels were basically composed of ferrite and austenite in a band shape, but a considerable amount of κ-carbide or martensite existed in the steels containing 3 to 6 wt pct Mn. Microstructural observation of the deformed region of fractured tensile specimens revealed that cracks which were initiated at ferrite/martensite interfacial κ-carbides readily propagated along ferrite/martensite interfaces or into martensite areas in the steel containing 6 wt pct Mn, thereby leading to the center or edge cracking during the cold rolling. In the steel containing 9 wt pct Mn, edge cracks were found in the final stage of cold rolling because of the formation of martensite by the strain-induced austenite to martensite transformation, whereas they were hardly formed in the steel containing 12 wt pct Mn. To prevent or minimize the cracking, it was recommended that the formation of martensite during the cooling from the hot rolling temperature or during the cold rolling should be suppressed, which could be achieved by the enhancement of thermal or mechanical stability of austenite with decreasing austenite grain size or increasing contents of austenite stabilizers.

  11. Multiscale Modeling of the Deformation of Advanced Ferritic Steels for Generation IV Nuclear Energy

    SciTech Connect

    Nasr M. Ghoniem; Nick Kioussis

    2009-04-18

    The objective of this project is to use the multi-scale modeling of materials (MMM) approach to develop an improved understanding of the effects of neutron irradiation on the mechanical properties of high-temperature structural materials that are being developed or proposed for Gen IV applications. In particular, the research focuses on advanced ferritic/ martensitic steels to enable operation up to 650-700°C, compared to the current 550°C limit on high-temperature steels.

  12. Interim storage of sodium in ferritic steel tanks at ambient temperature

    SciTech Connect

    Blackburn, L.D.

    1994-09-30

    Sodium tanks originally fabricated for elevated temperature service in the Clinch River Breeder Reactor Plant (CRBRP) will be used to store sodium removed from the Fast Flux Test Facility (FFTF) in the Sodium Storage Facility (SSF) at ambient temperature. This report presents an engineering review to confirm that protection against brittle fracture of the ferritic steel tanks is adequate for the intended service.

  13. Microstructure of HIPed and SPSed 9Cr-ODS steel and its effect on helium bubble formation

    NASA Astrophysics Data System (ADS)

    Lu, Chenyang; Lu, Zheng; Xie, Rui; Liu, Chunming; Wang, Lumin

    2016-06-01

    Two 9Cr-ODS steels with the same nominal composition were consolidated by hot isostatic pressing (HIP, named COS-1) and spark plasma sintering (SPS, named COS-2). Helium ions were implanted into COS-1, COS-2 and non-ODS Eurofer 97 steels up at 673 K. Microstructures before and after helium ion implantations were carefully characterized. The results show a bimodal grain size distribution in COS-2 and a more uniform grain size distribution in COS-1. Nanoscale clusters of GP-zone type Y-Ti-O and Y2Ti2O7 pyrochlore as well as large spinel Mn(Ti)Cr2O4 particles are all observed in the two ODS steels. The Y-Ti-enriched nano-oxides in COS-1 exhibit higher number density and smaller size than in COS-2. The Y-Ti-enriched nano-oxides in fine grains of COS-2 show higher number density and smaller size than that in coarse grains of COS-2. Nano-oxides effectively trap helium atoms and lead to the formation of high density and ultra-fine helium bubbles.

  14. Helium effects on creep properties of Fe-14CrWTi ODS steel at 650 °C

    NASA Astrophysics Data System (ADS)

    Chen, J.; Jung, P.; Rebac, T.; Duval, F.; Sauvage, T.; de Carlan, Y.; Barthe, M. F.

    2014-10-01

    In the present paper, the effects of helium on creep properties of Fe-14CrWTi ODS steel were studied by in-beam and post He-implantation creep tests. In-situ creep was performed in an in-beam creep device under uniaxial tensile stresses from 350 to 370 MPa during homogeneous helium implantation. Helium ions of energies varying from 0 to 25 MeV were implanted at a rate of 6 × 10-3 appm/s (corresponding to a displacement dose rate of 1.5 × 10-6 dpa/s). The average temperature was controlled to 650 °C within ±2 °C. In addition, post He-implantation creep tests were conducted at 650 °C as well. Subsequently, fracture surfaces and helium bubble evolution were studied in detail by SEM and TEM observations, respectively. Preliminary creep results show that helium slightly shortens the creep life time of ODS steel at 650 °C. Fracture surfaces of reference as well as implanted specimens, show areas with various grades of deformation. Areas of highest deformation can be interpreted as necking, while areas of low deformation show in helium implanted specimens a more granular structure. The results are discussed in terms of possible embrittlement of ODS steels by helium.

  15. Microstructure of HIPed and SPSed 9Cr-ODS steel and its effect on helium bubble formation

    NASA Astrophysics Data System (ADS)

    Lu, Chenyang; Lu, Zheng; Xie, Rui; Liu, Chunming; Wang, Lumin

    2016-06-01

    Two 9Cr-ODS steels with the same nominal composition were consolidated by hot isostatic pressing (HIP, named COS-1) and spark plasma sintering (SPS, named COS-2). Helium ions were implanted into COS-1, COS-2 and non-ODS Eurofer 97 steels up at 673 K. Microstructures before and after helium ion implantations were carefully characterized. The results show a bimodal grain size distribution in COS-2 and a more uniform grain size distribution in COS-1. Nanoscale clusters of GP-zone type Y-Ti-O and Y2Ti2O7 pyrochlore as well as large spinel Mn(Ti)Cr2O4 particles are all observed in the two ODS steels. The Y-Ti-enriched nano-oxides in COS-1 exhibit higher number density and smaller size than in COS-2. The Y-Ti-enriched nano-oxides in fine grains of COS-2 show higher number density and smaller size than that in coarse grains of COS-2. Nano-oxides effectively trap helium atoms and lead to the formation of high density and ultra-fine helium bubbles.

  16. Connection between micro and macro hardness pearlitic-ferritic steel

    NASA Astrophysics Data System (ADS)

    Duka, Edlira; Oettel, Heinrich; Dilo, Teuta

    2012-09-01

    Many physical and mechanical properties of materials are closely related to their microstructure, technologies to control the microstructure of materials have been well developed to obtain suitable properties. We measured the volume fraction of perlite and ferrite, micro Vickers hardness in pearlite and ferrite and macro hardness using different sample with different carbon content. The volume fraction of pearlite increases by increasing carbon content. By increasing carbon content, micro and macro hardness increase. We can conclude that for those conditional the mixing rule can't be use.

  17. Role of a complex carbonitride of niobium and vanadium in creep strength of 9% Cr ferritic steels

    SciTech Connect

    Tokuno, K.; Hamada, K.; Takeda, T. ); Uemori, R. ); Itoh, K. )

    1991-08-01

    Complex precipitates of Nb and V in ferritic steels have been considered to act as strong obstacles against dislocation glide. In the previous report, the authors investigated a complex precipitate of Nb and V in 9% Cr ferritic steel and showed that plate-like V-nitrides were formed adhering to spherical Nb (C,N) during tempering. These peculiar shaped precipitates are likely to trap dislocations during high temperature deformation such as creep. In this paper, the effect of the sizes of the complex carbonitrides on the creep strength of 9% Cr ferritic steels was investigated. The sizes of the carbonitrides were varied by changing the amount of N.

  18. Impurity content of reduced-activation ferritic steels and a vanadium alloy

    SciTech Connect

    Klueh, R.L.; Grossbeck, M.L.; Bloom, E.E.

    1997-04-01

    Inductively coupled plasma mass spectrometry was used to analyze a reduced-activation ferritic/martensitic steel and a vanadium alloy for low-level impurities that would compromise the reduced-activation characteristics of these materials. The ferritic steel was from the 5-ton IEA heat of modified F82H, and the vanadium alloy was from a 500-kg heat of V-4Cr-4Ti. To compare techniques for analysis of low concentrations of impurities, the vanadium alloy was also examined by glow discharge mass spectrometry. Two other reduced-activation steels and two commercial ferritic steels were also analyzed to determine the difference in the level of the detrimental impurities in the IEA heat and steels for which no extra effort was made to restrict some of the tramp impurities. Silver, cobalt, molybdenum, and niobium proved to be the tramp impurities of most importance. The levels observed in these two materials produced with present technology exceeded the limits for low activation for either shallow land burial or recycling. The chemical analyses provide a benchmark for the improvement in production technology required to achieve reduced activation; they also provide a set of concentrations for calculating decay characteristics for reduced-activation materials. The results indicate the progress that has been made and give an indication of what must still be done before the reduced-activation criteria can be achieved.

  19. Evaluation on Fatigue Crack Propagation of Reduced Activation Ferritic Steel (JLF-1) at High Temperature

    NASA Astrophysics Data System (ADS)

    Yoon, Han Ki; Kim, Sa Woong; Lee, Sang Pill; Katoh, Yutai; Kohyama, Akira

    Recently, reduced activation ferritic/martensitic steel, vanadium alloy and SiC/SiC composite are embossed for nuclear fusion reactor in accordance with the coolant. Especially, reduced activation ferritic/martensitic steel is very suitable material for nuclear fusion reactor, because it has low coefficient of thermal expansion and excellent heat conductivity. The objective of this study is to investigate fatigue crack propagation behavior in the Reduced Activation Ferritic Steel (JLF-1). The fatigue crack propagation behavior of the JLF-1 steel was investigated by the constant-amplitude loading test for the stress ratios R = 0.1, 0.3 and 0.5 respectively. The fatigue crack growth tests carried out at room temperature and 400°C for base metal and weld metal. The effects of stress ratio, test temperature, specimen size and TIG welding on the fatigue crack propagation behaviors for JLF-1 steel were discussed within the Paris law. Particularly, the fatigue crack propagation rate of a weld metal was similar to that of base metal at the stress ratio of 0.3. Also, the fatigue crack propagation rate of a half size specimen was similar to that of a full size specimen at the stress ratios of 0.1, 0.3 and 0.5 respectively. From this result, we can recognize that the fatigue crack propagation behavior of this material can be evaluated by using the half size specimens.

  20. Residual Ferrite and Relationship Between Composition and Microstructure in High-Nitrogen Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Wang, Qingchuan; Ren, Yibin; Yao, Chunfa; Yang, Ke; Misra, R. D. K.

    2015-12-01

    A series of high-nitrogen stainless steels (HNS) containing δ-ferrite, which often retained in HNS, were studied to establish the relationship between composition and microstructure. Both ferrite and nitrogen depletions were found in the center regions of cast ingots, and the depletion of nitrogen in that area was found to be the main reason for the existence of δ-ferrite. Because of the existence of heterogeneity, the variation of microstructure with nitrogen content was detected. Hence, the critical contents of nitrogen (CCN) for the fully austenitic HNS were obtained. Then the effects of elements such as N, Cr, Mn, and Mo on austenite stability were investigated via thermodynamic calculations. The CCN of HNS alloys were also obtained by calculations. Comparing the CCN obtained from experiment and calculation, it was found that the forged microstructure of the HNS was close to the thermodynamic equilibrium. To elucidate the above relationship, by regression analysis using calculated thermodynamic data, nitrogen equivalent and a new constitution diagram were proposed. The constitution diagram accurately distinguishes the austenitic single-phase region and the austenite + ferrite dual-phase region. The nitrogen equivalent and the new constitution diagram can be used for alloying design and microstructural prediction in HNS. According to the nitrogen equivalent, the ferrite stabilizing ability of Mo is weaker than Cr, and with Mn content increases, Mn behaves as a weak austenite stabilizer first and then as a ferrite stabilizer.

  1. Recent Progress of R&D Activities on Reduced Activation Ferritic/Martensitic Steels

    SciTech Connect

    Huang, Q.; Baluc, N.; Dai, Y.; Jitsukawa, S.; Kimura, A.; Konys, J.; Kurtz, Richard J.; Lindau, R.; Muroga, T.; Odette, George R.; Raj, B.; Stoller, Roger E.; Tan, L.; Tanigawa, Hiroyasu; Tavassoli, A,-A.F.; Yamamoto, Takuya; Wan, F.; Wu, Y.

    2013-01-03

    Several types of reduced activation ferritic/martensitic (RAFM) steel have been developed over the past 30 years in China, Europe, India, Japan, Russia and the USA for application in ITER TBM and future fusion DEMO and power reactors. The progress has been particularly important during the past few years with evaluation of mechanical porperties of these steels before and after irradiation and in contact with different cooling media. This paper presents recent RAFM steel results obtained in ITER partner countries in relation with different TBM and DEMO options

  2. Long-Term SOFC Stability with Coated Ferritic Stainless Steel Interconnect

    SciTech Connect

    Simner, Steve P.; Anderson, Michael D.; Xia, Gordon; Yang, Z Gary; Stevenson, Jeffry W.

    2005-01-25

    This study details long-term performance data for anode-supported thin-film YSZ-based SOFCs utilizing a ferritic stainless steel cathode current collector (Crofer22 APU) coated with a protective (Mn,Co)3O4 spinel to prevent Cr volatilization. Two standard cathode compositions, La(Sr)FeO3 and La(Sr)MnO3, were considered. The coating proved effective in blocking Cr migration, which resulted in long-term stability of the manganite cathode. In contrast the ferrite cathode indicated degradation that could not be attributed to Cr poisoning.

  3. Nature of anisotropy of impact toughness of structural steels with ferrite-pearlite structure

    NASA Astrophysics Data System (ADS)

    Goritskii, V. M.; Shneyderov, G. R.; Lushkin, M. A.

    2013-10-01

    The anisotropy of the impact toughness of low-alloy steels of various compositions and purities with a ferrite-pearlite structure has been investigated using samples of type 11 according to the Russian Standard GOST 9454-78. It has been established that the anisotropy coefficient of the impact toughness depends on the anisotropy coefficient of the work of crack propagation and is independent of the degree of striation of the ferrite-pearlite structure and the work for nucleation of the ductile crack.

  4. Decomposition Kinetics of Ferrite in Isothermally Aged SAF 2507-Type Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Berecz, Tibor; Fazakas, Éva; Mészáros, István; Sajó, István

    2015-12-01

    Decomposition of the ferritic phase is studied in isothermally aged SAF 2507 superduplex stainless steel (SDSS) by means of different examination methods. The ferritic phase ( δ) undergoes an eutectoid transformation into secondary austenite ( γ 2) and σ-phase between 650 and 1000 °C. Samples were treated at 900 °C because the incubation time of this transformation is the shortest at this temperature. In order to follow the microstructural changes, x-ray diffraction analysis (XRD), automated electron backscatter diffraction (EBSD), applied magnetic investigation [vibrating sample magnetometer (VSM)], micro-hardness tests, and differential thermal analysis (DTA) were used. The results of XRD and EBSD methods for phase quantification showed nearly the same amounts for all three phases. The results of applied magnetic investigation for the fraction of ferritic phase were also in good agreement with the corresponding results of XRD and EBSD methods. Decomposition of ferrite is similarly well-traceable on EBSD phase maps where the coherent ferritic areas gradually broke into pieces with increasing time of heat treatment. According to the EBSD measurements the σ-phase grains appeared and started to grow after 2 min aging time in the ferritic-austenitic matrix, usually on the boundaries of ferritic and austenitic grains. After 15 min treating time, the microstructure consisted of mainly σ- and austenitic (primary and secondary) phases with negligible amount of ferrite. Chemical composition of the σ-phase was measured by energy-dispersive x-ray spectroscopy (EDS) at different aging times. Activation energies of σ-phase precipitation and α'-phase formation were determined by the Kissinger plot, through DTA measurements; they are 243 and 261 kJ/mol, respectively. Using the results of phase quantifications, the Johnson-Mehl-Avrami equation was fitted.

  5. The Role of Alloying Elements in Nanostructured Ferritic Steels

    SciTech Connect

    Miller, Michael K; Parish, Chad M

    2010-01-01

    The roles of the alloying elements in three nanostructured ferritic alloys (14YWT, MA957 and Eurofer 97) have been established through the characterisation of the microstructure by atom probe tomography and spectrum imaging in a transmission electron microscope. Cr, W, Mo, Ti and Y were found in the ferrite matrix and contributed to solid solution hardening. Ti, Y, C, O and N were found in high number densities of precipitates and nanoclusters both in the grain interior and on grain boundaries and thereby contributed to precipitation hardening. Cr, W and Mo were enriched at the intraparticle regions of the grain boundaries. The solute segregation and precipitation pinned the grain boundaries and contributed to the excellent creep properties of the alloys.

  6. Passivation and Corrosion Behavior of Modified Ferritic-Pearlitic Railway Axle Steels

    NASA Astrophysics Data System (ADS)

    Moon, A. P.; Sangal, S.; Srivastav, Simant; Gajbhiye, N. S.; Mondal, K.

    2015-01-01

    Electrochemical polarization behavior of two newly developed ferritic-pearlitic railway axle steels (MS3 and MS6) and the standard Indian conventional axle steel has been studied in sodium borate buffer solution of pH 8.4 with and without the presence of NaCl. The polarization behavior of both the new axle steels shows close resemblance, whereas, different polarization behavior has been observed for the conventional axle steel. Electrochemical impedance spectroscopy measurements have clearly reflected significantly improved passivation behavior for the newly developed steels compared to that of the conventional axle steel. NaCl salt fog exposure tests have also shown superior corrosion resistance of the newly developed axle steels as compared to the conventional axle steel. Higher surface roughness on the corroded conventional axle steel has also been observed compared to the smoother surface in case of the new axle steels. Higher corrosion resistance of the new axle steels has been attributed to their finer microstructure and strongly adherent protective rusts.

  7. Influence of Chemical Composition and Heat Treatment Condition on Impact Toughness of 15Cr Ferritic Creep Resistant Steel

    NASA Astrophysics Data System (ADS)

    Toda, Yoshiaki; Tohyama, Hideaki; Kushima, Hideaki; Kimura, Kazuhiro; Abe, Fujio

    Influences of chemical compositions, heat treatment and microstructure on impact toughness of 15Cr ferritic steel have been investigated. Charpy impact values of the furnace cooled steels were lower than 15J/cm2 at room temperature independent of chemical compositions. Drastic improvement in impact toughness has been attained by controlling the carbon and nitrogen contents, by the addition of nickel and by the increase in cooling rate after annealing. However, the effect of nickel on impact toughness strongly depends on carbon and nitrogen contents. Improvement in impact toughness of the 15Cr ferritic steel has not been explained by individual microstructural factors of grain size, distribution of precipitates, volume fraction of martensitic phase. It has been supposed that the increase in Charpy impact toughness of the 15Cr ferritic steel was attained by improvement in toughness of ferrite matrix itself.

  8. (Mn,Co)(3)O-4 Spinel Coatings on Ferritic Stainless Steels for SOFC Interconnect Applications

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Li, Xiaohong S.; Stevenson, Jeffry W.

    2007-11-01

    (Mn,Co)3O4 spinel with a nominal composition of Mn1.5Co1.5O4 demonstrates excellent electrical conductivity, satisfactory thermal and structural stability, as well as good thermal expansion match to ferritic stainless steel interconnects. A slurry-coating technique was developed for fabricating the spinel coatings onto the steel interconnects. Thermally grown layers of Mn1.5Co1.5O4 not only significantly decreased the contact resistance between a LSF cathode and stainless steel interconnect, but also acted as a mass barrier to inhibit scale growth on the stainless steel and to prevent Cr outward migration through the coating. The level of improvement in electrical performance and oxidation resistance (i.e. the scale growth rate) was dependent on the ferritic substrate composition. For E-brite and Crofer22 APU, with a relatively high Cr concentration (27wt% and 23%, respectively) and negligible Si, the reduction of contact ASR and scale growth on the ferritic substrates was significant. In comparison, limited improvement was achieved by application of the Mn1.5Co1.5O4 spinel coating on AISI430, which contains only 17% Cr and a higher amount of residual Si.

  9. Development of Advanced 9Cr Ferritic-Martensitic Steels and Austenitic Stainless Steels for Sodium-Cooled Fast Reactor

    SciTech Connect

    Sham, Sam; Tan, Lizhen; Yamamoto, Yukinori

    2013-01-01

    Ferritic-martensitic (FM) steel Grade 92, with or without thermomechanical treatment (TMT), and austenitic stainless steels HT-UPS (high-temperature ultrafine precipitate strengthening) and NF709 were selected as potential candidate structural materials in the U.S. Sodium-cooled Fast Reactor (SFR) program. The objective is to develop advanced steels with improved properties as compared with reference materials such as Grade 91 and Type 316H steels that are currently in nuclear design codes. Composition modification and/or processing optimization (e.g., TMT and cold-work) were performed to improve properties such as resistance to thermal aging, creep, creep-fatigue, fracture, and sodium corrosion. Testings to characterize these properties for the advanced steels were conducted by the Idaho National Laboratory, the Argonne National Laboratory and the Oak Ridge National Laboratory under the U.S. SFR program. This paper focuses on the resistance to thermal aging and creep of the advanced steels. The advanced steels exhibited up to two orders of magnitude increase in creep life compared to the reference materials. Preliminary results on the weldment performance of the advanced steels are also presented. The superior performance of the advanced steels would improve reactor design flexibility, safety margins and economics.

  10. Effect of Structural Heterogeneity on In Situ Deformation of Dissimilar Weld Between Ferritic and Austenitic Steel

    NASA Astrophysics Data System (ADS)

    Ghosh, M.; Santosh, R.; Das, S. K.; Das, G.; Mahato, B.; Korody, J.; Kumar, S.; Singh, P. K.

    2015-08-01

    Low-alloy steel and 304LN austenitic stainless steel were welded using two types of buttering material, namely 309L stainless steel and IN 182. Weld metals were 308L stainless steel and IN 182, respectively, for two different joints. Cross-sectional microstructure of welded assemblies was investigated. Microhardness profile was determined perpendicular to fusion boundary. In situ tensile test was performed in scanning electron microscope keeping low-alloy steel-buttering material interface at the center of gage length. Adjacent to fusion boundary, low-alloy steel exhibited carbon-depleted region and coarsening of matrix grains. Between coarse grain and base material structure, low-alloy steel contained fine grain ferrite-pearlite aggregate. Adjacent to fusion boundary, buttering material consisted of Type-I and Type-II boundaries. Within buttering material close to fusion boundary, thin cluster of martensite was formed. Fusion boundary between buttering material-weld metal and weld metal-304LN stainless steel revealed unmixed zone. All joints failed within buttering material during in situ tensile testing. The fracture location was different for various joints with respect to fusion boundary, depending on variation in local microstructure. Highest bond strength with adequate ductility was obtained for the joint produced with 309L stainless steel-buttering material. High strength of this weld might be attributed to better extent of solid solution strengthening by alloying elements, diffused from low-alloy steel to buttering material.

  11. Microstructural Effects on Fracture Behavior of Ferritic and Martensitic Structural Steels

    NASA Astrophysics Data System (ADS)

    Ibrahim, Omyma H.; Elshazly, Ezzat S.

    2013-02-01

    The effect of microstructure on fracture behavior of 1Cr-0.5Mo and 9Cr-1Mo structural steels was evaluated. 1Cr-0.5Mo steel is used in steam pipes and superheater tubes of power stations. Its microstructure is typically comprised of bainite in a pre-eutectoid ferrite matrix with an average grain size of 10 μm. 9Cr-1Mo steel was developed for applications in steam power stations and as a candidate structural material for first-wall and blanket components of future fusion reactors. Its microstructure consisted of a fully martensitic structure with a prior austenite grain size of 25 μm. The fracture properties were measured using instrumented impact testing at temperatures between -196 and 300 °C. The total impact fracture energy, the crack initiation and propagation energy, the dynamic yield strength, the brittleness temperature, and the cleavage fracture stress were measured. The bainitic-ferritic alloy steel exhibited much higher resistance to ductile fracture at high test temperatures, while its resistance to brittle fracture at low test temperatures was reduced compared to that of the fully martensitic alloy steel. The results were discussed in terms of the chemical composition and microstructure of the two steel types.

  12. Response of ferritic steels to nonsteady loading at elevated temperatures

    SciTech Connect

    Swindeman, R.W.

    1984-04-01

    High-temperature operating experience is lacking in pressure vessel materials that have strength levels above 586 MPa. Because of their tendency toward strain softening, we have been concerned about their behavior under nonsteady loading. Testing was undertaken to explore the extent of softening produced by monotonic and cyclic strains. The specific materials included bainitic 2 1/4Cr-1Mo steel, a micro-alloyed version of 2 1/4Cr-1Mo steel, a micro-alloyed version of 2 1/4Cr-1Mo steel containing vanadium, titanium, and boron, and a martensitic 9Cr-1Mo-V-Nb steel. Tests included tensile, creep, variable stress creep, relaxation, strain cycling, stress cycling, and non-isothermal creep ratchetting experiments. We found that these steels had very low uniform elongation and exhibited small strains to the onset of tertiary creep compared to annealed 2 1/4Cr-1Mo steel. Repeated relaxation test data also indicated a limited capacity for strain hardening. Reversal strains produced softening. The degree of softening increased with increased initial strength level. We concluded that the high strength bainitic and martensitic steels should perform well when used under conditions where severe cyclic operation does not occur.

  13. Adsorption of Pb(2+) from aqueous solution using spinel ferrite prepared from steel pickling sludge.

    PubMed

    Fang, Binbin; Yan, Yubo; Yang, Yang; Wang, Fenglian; Chu, Zhen; Sun, Xiuyun; Li, Jiansheng; Wang, Lianjun

    2016-01-01

    In this paper, spinel ferrite with high crystallinity and high saturation magnetization was successfully prepared from steel pickling sludge by adding iron source and precipitator in the hydrothermal condition. The obtained spinel ferrite was characterized by X-ray diffraction (XRD), field emission scanning electron microscopy (FE-SEM), vibrating sample magnetometer (VSM), and Zeta potential methods and investigated as an adsorbent for removal of Pb(2+) from aqueous solution. Batch experiments were performed by varying the pH values, contact time, temperature and initial metal concentration. The result of pH impact showed that the adsorption of Pb(2+) was a pH dependent process, and the pH 5.8 ± 0.2 was found to be the optimum condition. The achieved experimental data were analyzed with various kinetic and isotherm models. The kinetic studies revealed that Pb(2+) adsorption onto spinel ferrite followed a pseudo-second order model, and the Langmuir isotherm model provided the perfect fit to the equilibrium experimental data. At different temperatures, the maximum Pb(2+) adsorption capacities calculated from the Langmuir equation were in the range of 126.5-175.4 mg/g, which can be in competition with other adsorbents. The thermodynamic results showed that the spinel ferrite could spontaneously and endothermically adsorb Pb(2+) from aqueous solution. The regeneration studies showed that spinel ferrite could be used five times (removal efficiency (%) >90%) by desorption with HNO3 reagent. PMID:26942534

  14. Ferrite Measurement in Austenitic and Duplex Stainless Steel Castings - Literature Review

    SciTech Connect

    Lundin, C.D.; Zhou, G.; Ruprecht, W.

    1999-08-01

    The ability to determine ferrite rapidly, accurately and directly on a finished casting, in the solution annealed condition, can enhance the acceptance, save on manufacturing costs and ultimately improve service performance of duplex stainless steel cast products. If the suitability of a non-destructive ferrite determination methodology can be demonstrated for standard industrial measurement instruments, the production of cast secondary standards for calibration of these instruments is a necessity. With these concepts in mind, a series of experiments were carried out to demonstrate, in a non-destructive manner, the proper methodology for determining ferrite content. The literature was reviewed, with regard to measurement techniques and vagaries, an industrial ferrite measurement round-robin was conducted, the effects of casting surface finish, preparation of the casting surface for accurate measurement and the evaluation of suitable means for the production of cast secondary standards for calibration were systematically investigated. The data obtained from this research program provides recommendations to insure accurate, repeatable and reproducible ferrite measurement and qualifies the Feritscope for field use on production castings.

  15. Ferrite Measurement in Austenitic and Duplex Stainless Steel Castings - Final Report

    SciTech Connect

    Lundin, C.D.; Zhou, G.; Ruprecht, W.

    1999-08-01

    The ability to determine ferrite rapidly, accurately and directly on a finished casting, in the solution annealed condition, can enhance the acceptance, save on manufacturing costs and ultimately improve service performance of duplex stainless steel cast products. If the suitability of a non-destructive ferrite determination methodology can be demonstrated for standard industrial measurement instruments, the production of cast secondary standards for calibration of these instruments is a necessity. With these concepts in mind, a series of experiments were carried out to demonstrate, in a non-destructive manner, the proper methodology for determining ferrite content. The literature was reviewed, with regard to measurement techniques and vagaries, an industrial ferrite measurement round-robin was conducted, the effects of casting surface finish, preparation of the casting surface for accurate measurement and the evaluation of suitable means for the production of cast secondary standards for calibration were systematically investigated. The data obtained from this research program provide recommendations to ensure accurate, repeatable, and reproducible ferrite measurement and qualifies the Feritscope for field use on production castings.

  16. Finite element residual stress analysis of induction heating bended ferritic steel piping

    SciTech Connect

    Kima, Jong Sung; Kim, Kyoung-Soo; Oh, Young-Jin; Chang, Hyung-Young; Park, Heung-Bae

    2014-10-06

    Recently, there is a trend to apply the piping bended by induction heating process to nuclear power plants. Residual stress can be generated due to thermo-mechanical mechanism during the induction heating bending process. It is well-known that the residual stress has important effect on crack initiation and growth. The previous studies have focused on the thickness variation. In part, some studies were performed for residual stress evaluation of the austenitic stainless steel piping bended by induction heating. It is difficult to find the residual stresses of the ferritic steel piping bended by the induction heating. The study assessed the residual stresses of induction heating bended ferriticsteel piping via finite element analysis. As a result, it was identified that high residual stresses are generated on local outersurface region of the induction heating bended ferritic piping.

  17. Mechanical properties of 15%Mn steel with fine lamellar structure consisting of ferrite and austenite phases

    NASA Astrophysics Data System (ADS)

    Ueji, R.; Okitsu, Y.; Nakamura, T.; Takagi, Y.; Tanaka, Y.

    2010-07-01

    New steel with fine lamellar structure consisting of austenite and ferrite was developed. 15mass%Mn-3%Al-3%Si steel sheet was used in this study. First of all, the effect of the cooling rate on the microstructure was examined. The cooling at the slower speed of 100 deg/hour created the dual phase structure consisting of both austenite and ferrite. The additional rolling developed the fine lamellar duplex structure. Improvement of both the tensile strength and elongation was achieved by rolling. The strength increases furthermore by the rolling up to larger reduction. The 90% rolled sheet shows high tensile strength around 1000MPa with large elongation (15%-20%). These results indicate that the multi-phased structure with controlled lamellar morphology is beneficial for the management of both high strength and large ductility.

  18. Kinetics of isochronal austenization in modified high Cr ferritic heat-resistant steel

    NASA Astrophysics Data System (ADS)

    Liu, Chenxi; Liu, Yongchang; Zhang, Dantian; Yan, Zesheng

    2011-12-01

    Employment of high Cr ferritic steels as a main structural material is considered as a way to achieve economical competitiveness of main steam pipe and nuclear reactors in power plants. Differential dilatometry and microstructure observation were employed to investigate the isochronal austenitic transformation of the modified high Cr ferritic steel. The kinetics of the isochronal austenitic transformation were described by a phase-transformation model involving site saturation (pre-existing nuclei), diffusion-controlled growth, and incorporating an impingement correction. The experimental results and kinetic analysis indicate that an increase of the heating rate promotes the diffusion-controlled austenitic transformation. The dissolving degree of precipitates during the austenization process affects the activation energy for diffusion and the undissolved precipitates lead to an increase of the onset temperature of the subsequent martensite transformation upon cooling.

  19. Ripple reduction and surface coating tests with ferritic steel on JFT-2M

    NASA Astrophysics Data System (ADS)

    Tsuzuki, K.; Sato, M.; Kawashima, H.; Miura, Y.; Kimura, H.; Abe, T.; Uehara, K.; Ogawa, T.; Akiyama, T.; Shibata, T.; Yamamoto, M.; Koike, T.

    2000-12-01

    Applicability of the low-activation ferritic steel (F82H), which is one of the candidate materials for next generation fusion devices, has been tested in JFT-2M. Ferritic steel boards (FB) were installed between toroidal field coils (TFC) and the vacuum vessel at all toroidal sections. The experiment and the calculation show that the ripple amplitude decreases from 2.2% to 1.1% by the FB installation at R=1.6 m. The ripple reduction results in the reduction of fast ion loss and in the shift of the ripple loss to the outer region. No undesirable effect to the energy confinement and the plasma control was observed. The FB will be installed inside the vacuum vessel in the near future. In preparation, surface coating tests, mainly concerning with an in situ boron coating, are carried out.

  20. Swift heavy ion tracks in Y2Ti2O7 nanoparticles in EP450 ODS steel

    NASA Astrophysics Data System (ADS)

    Skuratov, V. A.; Sohatsky, A. S.; O'Connell, J. H.; Kornieieva, K.; Nikitina, A. A.; Neethling, J. H.; Ageev, V. S.

    2015-01-01

    Structural changes induced by 1.2 MeV/amu xenon, krypton and argon ion irradiation in Y2Ti2O7 pyrochlore nanoparticles in EP450 ODS steel have been studied using high resolution transmission electron microscopy. It was found that diameters of amorphous latent tracks formed by Kr and Xe ions are in the range 3-7 nm when electronic stopping powers vary from 10 to 24 keV/nm. The threshold for track formation is estimated to be between 7.4 keV/nm and 9.7 keV/nm.

  1. Analysis of Creep Rupture Behavior of Cr-Mo Ferritic Steels in the Presence of Notch

    NASA Astrophysics Data System (ADS)

    Goyal, Sunil; Laha, K.; Das, C. R.; Mathew, M. D.

    2015-01-01

    Effect of notch on creep rupture behavior of 2.25Cr-1Mo, 9Cr-1Mo, and modified 9Cr-1Mo ferritic steels has been assessed. Creep tests were carried out on smooth and notched specimens of the steels in the stress ranging 90 to 300 MPa at 873 K (600 °C). Creep rupture lives of the steels increased in the presence of notch over those of smooth specimens, thus exhibiting notch strengthening. The strengthening was comparable for the 9Cr-1Mo and 2.25Cr-1Mo steels and appreciably more in modified 9Cr-1Mo steel. The strengthening effect was found to decrease with the decrease in applied stress and increase in rupture life for all the steels. The presence of notch decreased the creep rupture ductility of the steels significantly and the 2.25Cr-1Mo steel suffered more reduction than in the other two 9Cr-steels. Finite element analysis of stress distribution across the notch was carried out to understand the notch strengthening and its variation in the steels. The variation in fracture appearance has also been corroborated based on finite element analysis. Reduction in von-Mises stress across the notch throat plane resulted in strengthening in the steels. Higher reduction in von-Mises stress in modified 9Cr-1Mo steel than that in 2.25Cr-1Mo and 9Cr-1Mo steels induced more strengthening in modified 9Cr-1Mo steel under multiaxial state of stress.

  2. Analysis of chemical changes and microstructure characterization during deformation in ferritic stainless steel.

    PubMed

    Núñez, Andrés; Llovet, Xavier; Almagro, Juan F

    2013-08-01

    Uni- and biaxial tension deformation tests, with different degrees of deformation, have been done on AISI 430 (EN 1.4016) ferritic stainless steel samples, which had both different chemical compositions and had undergone different annealing treatments. The initial and deformed materials were characterized by using electron backscatter diffraction and backscatter electron imaging in a scanning electron microscope together with electron probe microanalysis. The correlation observed among the chemical compositions, annealing treatment, and strain level obtained after deformation is discussed. PMID:23628319

  3. Microstructural evolution of delta ferrite in SAVE12 steel under heat treatment and short-term creep

    SciTech Connect

    Li, Shengzhi; Eliniyaz, Zumrat; Zhang, Lanting; Sun, Feng; Shen, Yinzhong; Shan, Aidang

    2012-11-15

    This research focused on the formation and microstructural evolution of delta ferrite phase in SAVE12 steel. The formation of delta ferrite was due to the high content of ferrite forming alloy elements such as Cr, W, and Ta. This was interpreted through either JMatPro-4.1 computer program or Cr{sub eq} calculations. Delta ferrite was found in bamboo-like shape and contained large amount of MX phase. It was surrounded by Laves phases before creep or aging treatment. Annealing treatments were performed under temperatures from 1050 Degree-Sign C to 1100 Degree-Sign C and various time periods to study its dissolution kinetics. The result showed that most of the delta ferrite can be dissolved by annealing in single phase austenitic region. Dissolution process of delta ferrite may largely depend on dissolution kinetic factors, rather than on thermodynamic factors. Precipitation behavior during short-term (1100 h) creep was investigated at temperature of 600 Degree-Sign C under a stress of 180 MPa. The results demonstrated that delta ferrite became preferential nucleation sites for Laves phase at the early stage of creep. Laves phase on the boundary around delta ferrite showed relatively slower growth and coarsening rate than that inside delta ferrite. - Highlights: Black-Right-Pointing-Pointer Delta ferrite is systematically studied under heat treatment and short-term creep. Black-Right-Pointing-Pointer Delta ferrite contains large number of MX phase and is surrounded by Laves phases before creep or aging treatment. Black-Right-Pointing-Pointer Formation of delta ferrite is interpreted by theoretical and empirical methods. Black-Right-Pointing-Pointer Most of the delta ferrite is dissolved by annealing in single phase austenitic region. Black-Right-Pointing-Pointer Delta ferrite becomes preferential nucleation sites for Laves phase at the early stage of creep.

  4. Dilution and Ferrite Number Prediction in Pulsed Current Cladding of Super-Duplex Stainless Steel Using RSM

    NASA Astrophysics Data System (ADS)

    Eghlimi, Abbas; Shamanian, Morteza; Raeissi, Keyvan

    2013-12-01

    Super-duplex stainless steels have an excellent combination of mechanical properties and corrosion resistance at relatively low temperatures and can be used as a coating to improve the corrosion and wear resistance of low carbon and low alloy steels. Such coatings can be produced using weld cladding. In this study, pulsed current gas tungsten arc cladding process was utilized to deposit super-duplex stainless steel on high strength low alloy steel substrates. In such claddings, it is essential to understand how the dilution affects the composition and ferrite number of super-duplex stainless steel layer in order to be able to estimate its corrosion resistance and mechanical properties. In the current study, the effect of pulsed current gas tungsten arc cladding process parameters on the dilution and ferrite number of super-duplex stainless steel clad layer was investigated by applying response surface methodology. The validity of the proposed models was investigated by using quadratic regression models and analysis of variance. The results showed an inverse relationship between dilution and ferrite number. They also showed that increasing the heat input decreases the ferrite number. The proposed mathematical models are useful for predicting and controlling the ferrite number within an acceptable range for super-duplex stainless steel cladding.

  5. Current status and recent research achievements in ferritic/martensitic steels

    NASA Astrophysics Data System (ADS)

    Tavassoli, A.-A. F.; Diegele, E.; Lindau, R.; Luzginova, N.; Tanigawa, H.

    2014-12-01

    When the austenitic stainless steel 316L(N) was selected for ITER, it was well known that it would not be suitable for DEMO and fusion reactors due to its irradiation swelling at high doses. A parallel programme to ITER collaboration already had been put in place, under an IEA fusion materials implementing agreement for the development of a low activation ferritic/martensitic steel, known for their excellent high dose irradiation swelling resistance. After extensive screening tests on different compositions of Fe-Cr alloys, the chromium range was narrowed to 7-9% and the first RAFM was industrially produced in Japan (F82H: Fe-8%Cr-2%W-TaV). All IEA partners tested this steel and contributed to its maturity. In parallel several other RAFM steels were produced in other countries. From those experiences and also for improving neutron efficiency and corrosion resistance, European Union opted for a higher chromium lower tungsten grade, Fe-9%Cr-1%W-TaV steel (Eurofer), and in 1997 ordered the first industrial heats. Other industrial heats have been produced since and characterised in different states, including irradiated up to 80 dpa. China, India, Russia, Korea and US have also produced their grades of RAFM steels, contributing to overall maturity of these steels. This paper reviews the work done on RAFM steels by the fusion materials community over the past 30 years, in particular on the Eurofer steel and its design code qualification for RCC-MRx.

  6. Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

    DOE PAGESBeta

    Li, Zhangbo; Lo, Wei-Yang; Chen, Yiren; Pakarinen, Janne; Wu, Yaqiao; Allen, Todd; Yang, Yong

    2015-08-08

    To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ~315 °C to 0.08 dpa (5.6 × 1019more » n/cm2 E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10-9 dpa/s was found to induce spinod,al decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. Lastly, The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.« less

  7. Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

    SciTech Connect

    Li, Zhangbo; Lo, Wei-Yang; Chen, Yiren; Pakarinen, Janne; Wu, Yaqiao; Allen, Todd; Yang, Yong

    2015-08-08

    To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ~315 °C to 0.08 dpa (5.6 × 1019 n/cm2 E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10-9 dpa/s was found to induce spinod,al decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. Lastly, The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.

  8. Irradiation response of delta ferrite in as-cast and thermally aged cast stainless steel

    NASA Astrophysics Data System (ADS)

    Li, Zhangbo; Lo, Wei-Yang; Chen, Yiren; Pakarinen, Janne; Wu, Yaqiao; Allen, Todd; Yang, Yong

    2015-11-01

    To enable the life extension of Light Water Reactors (LWRs) beyond 60 years, it is critical to gain adequate knowledge for making conclusive predictions to assure the integrity of duplex stainless steel reactor components, e.g. primary pressure boundary and reactor vessel internal. Microstructural changes in the ferrite of thermally aged, neutron irradiated only, and neutron irradiated after being thermally aged cast austenitic stainless steels (CASS) were investigated using atom probe tomography. The thermal aging was performed at 400 °C for 10,000 h and the irradiation was conducted in the Halden reactor at ∼315 °C to 0.08 dpa (5.6 × 1019 n/cm2, E > 1 MeV). Low dose neutron irradiation at a dose rate of 5 × 10-9 dpa/s was found to induce spinodal decomposition in the ferrite of as-cast microstructure, and further to enhance the spinodal decomposition in the thermally aged cast alloys. Regarding the G-phase precipitates, the neutron irradiation dramatically increases the precipitate size, and alters the composition of the precipitates with increased, Mn, Ni, Si and Mo and reduced Fe and Cr contents. The results have shown that low dose neutron irradiation can further accelerate the degradation of ferrite in a duplex stainless steel at the LWR relevant condition.

  9. An equation-of-state for methane for modeling hydrogen attack in ferritic steels

    NASA Astrophysics Data System (ADS)

    Odette, G. R.; Vagarali, S. S.

    1982-02-01

    A statistical mechanical-based high temperature and high pressure equation-of-state for methane has been developed using the McQuarrie and Katz formulation based on Leonard-Jones (n, 6) intermolecular potential. Fugacity coefficients for methane have been estimated, and it is shown that for plain carbon steels during hydrogen attack the methane pressures are considerably lower than the fugacities and fall into a physically meaningful range (≤2500 MPa). Further, simple, but reasonably accurate, expressions for both the equation-of-state and fugacity coefficient have been developed for the purpose of modeling hydrogen attack kinetics in ferritic steels.

  10. Corrosion of Ferritic Steels in High Temperature Molten Salt Coolants for Nuclear Applications

    SciTech Connect

    Farmer, J; El-Dasher, B; de Caro, M S; Ferreira, J

    2008-11-25

    Corrosion of ferritic steels in high temperature molten fluoride salts may limit the life of advanced reactors, including some hybrid systems that are now under consideration. In some cases, the steel may be protected through galvanic coupling with other less noble materials with special neutronic properties such a beryllium. This paper reports the development of a model for predicting corrosion rates for various ferritic steels, with and without oxide dispersion strengthening, in FLiBe (Li{sub 2}BeF{sub 4}) and FLiNaK (Li-Na-K-F) coolants at temperatures up to 800 C. Mixed potential theory is used to account for the protection of steel by beryllium, Tafel kinetics are used to predict rates of dissolution as a function of temperature and potential, and the thinning of the mass-transfer boundary layer with increasing Reynolds number is accounted for with dimensionless correlations. The model also accounts for the deceleration of corrosion as the coolants become saturated with dissolved chromium and iron. This paper also reports electrochemical impedance spectroscopy of steels at their corrosion potentials in high-temperature molten salt environments, with the complex impedance spectra interpreted in terms of the interfacial charge transfer resistance and capacitance, as well as the electrolyte conductivity. Such in situ measurement techniques provide valuable insight into the degradation of materials under realistic conditions.

  11. Effect of Weld Intercooling Temperature on the Structure and Impact Strength of Ferritic-Martensitic Steels

    SciTech Connect

    T.C. Totemeier; J.A. Simpson; H. Tian

    2006-06-01

    The effect of inadequate weld intercooling (cooling prior to post-weld heat treatment) on the structure and impact properties of 9Cr-1MoVNb (ASME Grade 91) and 12Cr-1Mo-WV (Type 422 stainless) steels was studied. A range of weld intercooling conditions were simulated by air cooling the two steels from the standard 1050°C normalization temperature to temperatures ranging from 250 to 450°C for Grade 91 and 100 to 300°C for Type 422, and then immediately tempering at 760°C for two hours. For Grade 91 steel, austenite retained at the intercooling temperature transformed to ferrite during tempering; final microstructures were mixtures of ferrite and tempered martensite. For Type 422 steel, austenite retained at the intercooling temperature was stable in the tempering condition and formed martensite upon cooling to room temperature; final microstructures were mixtures of tempered and untempered martensite. Hardness and impact properties of the two steels reflected the changes in microstructure with intercooling temperature.

  12. Cleavage-quasi cleavage in ferritic and martensitic steels

    SciTech Connect

    Odette, G.R.; Edsinger, K.V.; Lucas, G.E.

    1997-12-31

    Confocal microscopy-fracture reconstruction and SEM were used to characterize the sequence-of-events leading to cleavage in a low alloy pressure vessel steel and two 8--12 Cr martensitic steels as a function of temperature. While differences between the steels were observed, they shared some common characteristics that differ from the conventional view of cleavage. Most notably cleavage does not occur as a single weakest link event; rather it is the consequence of a critical condition when a previously nucleated dispersion of microcracks suddenly coalesce to form a large, rapidly propagating macroscopic crack. It is argued that the critical event can be treated as a bridging instability. The stabilizing effect of the ductile ligaments separating the cleavage facets increases with increasing temperature. Indeed, even in the ductile tearing regime cleavage facets form a significant fraction of nuclei for larger microvoids.

  13. Mechanical property changes of low activation ferritic/martensitic steels after neutron irradiation

    NASA Astrophysics Data System (ADS)

    Kohno, Y.; Kohyama, A.; Hirose, T.; Hamilton, M. L.; Narui, M.

    Mechanical property changes of Fe- XCr-2W-0.2V,Ta ( X: 2.25-12) low activation ferritic/martensitic steels including Japanese Low Activation Ferritic/martensitic (JLF) steels and F82H after neutron irradiation were investigated with emphasis on Charpy impact property, tensile property and irradiation creep properties. Dose dependence of ductile-to-brittle transition temperature (DBTT) in JLF-1 (9Cr steel) irradiated at 646-700 K increased with irradiation up to 20 dpa and then decreased with further irradiation showing highest DBTT of 260 K at 20 dpa. F82H showed similar dose dependence in DBTT to JLF-1 with higher transition temperature than that of JLF-1 at the same displacement damage. Yield strength in JLF steels and F82H showed similar dose dependence to that of DBTT. Yield strength increased with irradiation up to 15-20 dpa and then decreased to saturate above about 40 dpa. Irradiation hardening in 7-9%Cr steels (JLF-1, JLF-3, F82H) were observed to be smaller than those in steels with 2.25%Cr (JLF-4) or 12%Cr (JLF-5). Dependences of creep strain on applied hoop stress and neutron fluence were measured to be 1.5 and 1, respectively. Temperature dependence of creep coefficient showed a maximum at about 700 K which was caused by irradiation induced void formation or irradiation enhanced creep deformation. Creep coefficient of F82H was larger than those of JLF steels above 750 K. This was considered to be caused by the differences in N and Ta concentration between F82H and JLF steels.

  14. Dynamic strain aging behavior of modified 9Cr-1Mo and reduced activation ferritic martensitic steels under low cycle fatigue

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Prasad Reddy, G. V.; Mathew, M. D.

    2013-04-01

    Influence of temperature and strain rate on low cycle fatigue (LCF) behavior of modified 9Cr-1Mo ferritic martensitic steel and 1.4W-0.06Ta reduced activation ferritic martensitic (RAFM) steel in normalized and tempered conditions was studied. Total strain controlled LCF tests between 300 and 873 K on modified 9Cr-1Mo steel and RAFM steel and at various strain rates on modified 9Cr-1Mo steel were performed at total strain amplitude of ±0.6%. Both the steels showed continuous cyclic softening at all temperatures. Whereas manifestations of dynamic strain aging (DSA) were observed in both the steels which decreased fatigue life at intermediate temperatures, at higher temperatures, oxidation played a crucial role in decreasing fatigue life.

  15. Sensitization of 21% Cr Ferritic Stainless Steel Weld Joints Fabricated With/Without Austenitic Steel Foil as Interlayer

    NASA Astrophysics Data System (ADS)

    Wu, Wenyong; Hu, Shengsun; Shen, Junqi; Ma, Li; Han, Jian

    2015-04-01

    The effects of sensitization heat treatment on the microstructure and electrochemical behavior of 21% Cr ferritic stainless steel weld joints with or without 309L austenite stainless steel as an interlayer were investigated. The joints were processed by pulsed gas tungsten arc welding. With the interlayer, grains in weld bead were refined, and almost fully ferrite. When the joints with the interlayer were maintained at 500 °C for 1 and 4 h, no microstructure changes occurred, whereas Widmanstatten austenite and needle-like austenite formed in the weld bead after sensitization at 815 °C for 1 h. In general, sensitization treatment worsens the corrosion resistance of welds, but the resistance of samples with the 4-h treatment at 500 °C recovered in part compared to those subjected to sensitization at 500 °C for 1 h. This could be due to Cr diffusion from the ferrite that heals the chromium-depletion zone along the grain boundary. However, an increase in temperature does not have the same effect. The corrosion morphology of samples in the weld bead is different from those in base metal after heat treatment at 500 °C for 1 h; in base metal, pitting corrosion occurs, whereas grain boundary corrosion occurs in the weld bead. Corrosion morphology is closely associated with precipitation and segregation along the grain boundary.

  16. Microstructure and properties of pipeline steel with a ferrite/martensite dual-phase microstructure

    SciTech Connect

    Li Rutao Zuo Xiurong Hu Yueyue Wang Zhenwei Hu, Dingxu

    2011-08-15

    In order to satisfy the transportation of the crude oil and gas in severe environmental conditions, a ferrite/martensite dual-phase pipeline steel has been developed. After a forming process and double submerged arc welding, the microstructure of the base metal, heat affected zone and weld metal was characterized using scanning electron microscopy and transmission electron microscopy. The pipe showed good deformability and an excellent combination of high strength and toughness, which is suitable for a pipeline subjected to the progressive and abrupt ground movement. The base metal having a ferrite/martensite dual-phase microstructure exhibited excellent mechanical properties in terms of uniform elongation of 7.5%, yield ratio of 0.78, strain hardening exponent of 0.145, an impact energy of 286 J at - 10 deg. C and a shear area of 98% at 0 deg. C in the drop weight tear test. The tensile strength and impact energy of the weld metal didn't significantly reduce, because of the intragranularly nucleated acicular ferrites microstructure, leading to high strength and toughness in weld metal. The heat affected zone contained complete quenching zone and incomplete quenching zone, which exhibited excellent low temperature toughness of 239 J at - 10 deg. C. - Research Highlights: {yields}The pipe with ferrite/martensite microstructure shows high deformability. {yields}The base metal of the pipe consists of ferrite and martensite. {yields}Heat affected zone shows excellent low temperature toughness. {yields}Weld metal mainly consists of intragranularly nucleated acicular ferrites. {yields}Weld metal shows excellent low temperature toughness and high strength.

  17. Effects of neutron irradiation on microstructural evolution in candidate low activation ferritic steels

    NASA Astrophysics Data System (ADS)

    Kohno, Yutaka; Kohyama, Akira; Yoshino, Masahiko; Asakura, Kentaro

    1994-09-01

    Fe-(2.25-12)Cr-2W-V, Ta low activation ferritic steels (JLF series steels) were developed in the fusion materials development program of Japanese universities. Microstructural observations, including precipitation response, were performed after neutron irradiation in the FFTF/MOTA. The preirradiation microstructure was stable after irradiation at low temperature (< 683 K). Recovery of martensitic lath structure and coarsening of precipitates took place above 733 K. Precipitates observed after irradiation were the same as those in unirradiated materials in 7-9Cr steels, and no irradiation induced phase was identified. The irradiation induced shift in DBTT in the 9Cr-2W steel proved to be very small which is a reflection of stable precipitation response in these steels. A high density of fine α' precipitates was observed in the 12Cr steel which might be responsible for the large irradiation hardening found in the 12Cr steel. Void formation was observed in 7-9Cr steels irradiated at 683 K, but the amount of void swelling was very small.

  18. Hot rolling and annealing effects on the microstructure and mechanical properties of ODS austenitic steel fabricated by electron beam selective melting

    NASA Astrophysics Data System (ADS)

    Gao, Rui; Ge, Wen-jun; Miao, Shu; Zhang, Tao; Wang, Xian-ping; Fang, Qian-feng

    2016-03-01

    The grain morphology, nano-oxide particles and mechanical properties of oxide dispersion strengthened (ODS)-316L austenitic steel synthesized by electron beam selective melting (EBSM) technique with different post-working processes, were explored in this study. The ODS-316L austenitic steel with superfine nano-sized oxide particles of 30-40 nm exhibits good tensile strength (412 MPa) and large total elongation (about 51%) due to the pinning effect of uniform distributed oxide particles on dislocations. After hot rolling, the specimen exhibits a higher tensile strength of 482 MPa, but the elongation decreases to 31.8% owing to the introduction of high-density dislocations. The subsequent heat treatment eliminates the grain defects induced by hot rolling and increases the randomly orientated grains, which further improves the strength and ductility of EBSM ODS-316L steel.

  19. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2014-10-01 2014-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  20. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2011-10-01 2011-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  1. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2012-10-01 2012-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  2. 46 CFR 54.25-20 - Low temperature operation-ferritic steels with properties enhanced by heat treatment (modifies...

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... section VIII of the ASME Boiler and Pressure Vessel Code (incorporated by reference; see 46 CFR 54.01-1... 46 Shipping 2 2013-10-01 2013-10-01 false Low temperature operation-ferritic steels with... VESSELS Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-20 Low temperature...

  3. Influence of delta ferrite and dendritic carbides on the impact and tensile properties of a martensitic chromium steel

    NASA Astrophysics Data System (ADS)

    Schäfer, L.

    1998-10-01

    Martensitic chrome steels with a high content of chromium incline to form delta ferrite frequently accompanied by massive dendritic carbide precipitations. Both phases mostly influence the mechanical properties of this steel in countercurrent manner. The relatively soft delta ferrite causes an increase of ductility and toughness, whilst the brittle dendritic carbides decreases both. Both phases mostly decrease the strength of the steel. One or the other influence will be dominant in dependence of the quantitative relation of the two phases. This is the cause for very different statements in the literature. The dendritic carbides should be avoided using a cooling rate of more than 10 3 K/min after the austenitization, because this phase mostly impairs the mechanical properties of the steel. However, the delta ferrite without dendritic carbides can be tolerated mostly.

  4. Characterization of ferritic G. M. A. weld deposits in 9% Ni steel for cryogenic applications

    SciTech Connect

    Mahin, K.W.

    1980-04-01

    Low temperature containment vessels of 9% Ni are normally fabricated using the shielded metal arc (S.M.A.W.) or the gas metal arc (G.M.A.W.) welding processes. Available filler metals compatible with these processes are highly alloyed austenitics, whose strength levels undermatch those of the base plate. A more efficient weld joint would be a low alloy ferritic deposit. Although acceptable matching ferritic gas tungsten arc weld (G.T.A.W.) wires have been developed, similar progress has not been made in the area of ferritic G.M.A. weld wires. Most of the prior work in this area has focused on correlating composition with mechanical properties, without a corresponding evaluation of resultant microstructure. The study presented focused on establishing correlations between chemistry, microstructure and mechanical properties for four different ferritic G.M.A. weld deposits in 9% Ni steel, with the purpose of developing a better understanding of the factors controlling the 77K (-196/sup 0/C) toughness behavior of these weld metals. Microstructural characterization was carried out using standard optical and scanning electron microscopes, as well as a variety of advanced analytical techniques, including transmission electron microscopy (T.E.M.), scanning T.E.M., Moessbauer spectroscopy and Auger electron spectroscopy.

  5. Corrosion properties of oxide dispersion strengthened steels in super-critical water environment

    NASA Astrophysics Data System (ADS)

    Cho, H. S.; Kimura, A.; Ukai, S.; Fujiwara, M.

    2004-08-01

    The effects of alloying elements on corrosion resistance in super critical pressurized water (SCPW) have been investigated to develop corrosion resistant oxide dispersion strengthened (ODS) steels. Corrosion tests were performed in a SCPW (783 K, 25 MPa) environment. Weight gain was measured after exposure to the SCPW. For the improvement of corrosion-resistance, the effects of chromium, aluminum, and yttrium on the corrosion behavior were investigated. The 9-12 wt%Cr ODS steels showed almost similar corrosion behavior with the ordinary ferritic/martensitic steel in the SCPW. However, the addition of high chromium (>13 wt%) and aluminum (4.5 wt%) are very effective to suppress the corrosion in the SCPW. Anodic polarization experiments revealed that the passive current of the ODS steels are lower than the ordinary ferritic/martensitic steels. Addition of aluminum improves the Charpy impact property of the ODS steels.

  6. Report on thermal aging effects on tensile properties of ferritic-martensitic steels.

    SciTech Connect

    Li, M.; Soppet, W.K.; Rink, D.L.; Listwan, J.T.; Natesan, K.

    2012-05-10

    This report provides an update on the evaluation of thermal-aging induced degradation of tensile properties of advanced ferritic-martensitic steels. The report is the first deliverable (level 3) in FY11 (M3A11AN04030103), under the Work Package A-11AN040301, 'Advanced Alloy Testing' performed by Argonne National Laboratory, as part of Advanced Structural Materials Program for the Advanced Reactor Concepts. This work package supports the advanced structural materials development by providing tensile data on aged alloys and a mechanistic model, validated by experiments, with a predictive capability on long-term performance. The scope of work is to evaluate the effect of thermal aging on the tensile properties of advanced alloys such as ferritic-martensitic steels, mod.9Cr-1Mo, NF616, and advanced austenitic stainless steel, HT-UPS. The aging experiments have been conducted over a temperature of 550-750 C for various time periods to simulate the microstructural changes in the alloys as a function of time at temperature. In addition, a mechanistic model based on thermodynamics and kinetics has been used to address the changes in microstructure of the alloys as a function of time and temperature, which is developed in the companion work package at ANL. The focus of this project is advanced alloy testing and understanding the effects of long-term thermal aging on the tensile properties. Advanced materials examined in this project include ferritic-martensitic steels mod.9Cr-1Mo and NF616, and austenitic steel, HT-UPS. The report summarizes the tensile testing results of thermally-aged mod.9Cr-1Mo, NF616 H1 and NF616 H2 ferritic-martensitic steels. NF616 H1 and NF616 H2 experienced different thermal-mechanical treatments before thermal aging experiments. NF616 H1 was normalized and tempered, and NF616 H2 was normalized and tempered and cold-rolled. By examining these two heats, we evaluated the effects of thermal-mechanical treatments on material microstructures and

  7. Wrought Cr--W--V bainitic/ferritic steel compositions

    DOEpatents

    Klueh, Ronald L.; Maziasz, Philip J.; Sikka, Vinod Kumar; Santella, Michael L.; Babu, Sudarsanam Suresh; Jawad, Maan H.

    2006-07-11

    A high-strength, high-toughness steel alloy includes, generally, about 2.5% to about 4% chromium, about 1.5% to about 3.5% tungsten, about 0.1% to about 0.5% vanadium, and about 0.05% to 0.25% carbon with the balance iron, wherein the percentages are by total weight of the composition, wherein the alloy is heated to an austenitizing temperature and then cooled to produce an austenite transformation product.

  8. Creep behaviour of modified 9Cr-1Mo ferritic steel

    NASA Astrophysics Data System (ADS)

    Choudhary, B. K.; Isaac Samuel, E.

    2011-05-01

    Creep deformation and fracture behaviour of indigenously developed modified 9Cr-1Mo steel for steam generator (SG) tube application has been examined at 823, 848 and 873 K. Creep tests were performed on flat creep specimens machined from normalised and tempered SG tubes at stresses ranging from 125 to 275 MPa. The stress dependence of minimum creep rate obeyed Norton's power law. Similarly, the rupture life dependence on stress obeyed a power law. The fracture mode remained transgranular at all test conditions examined. The analysis of creep data indicated that the steel obey Monkman-Grant and modified Monkman-Grant relationships and display high creep damage tolerance factor. The tertiary creep was examined in terms of the variations of time to onset of tertiary creep with rupture life, and a recently proposed concept of time to reach Monkman-Grant ductility, and its relationship with rupture life that depends only on damage tolerance factor. SG tube steel exhibited creep-rupture strength comparable to those reported in literature and specified in the nuclear design code RCC-MR.

  9. The Coexistence of Two Different Pearlites, Lamellae of (Ferrite + M3C), and Lamellae of (Ferrite + M23C6) in a Mn-Al Steel

    NASA Astrophysics Data System (ADS)

    Cheng, Wei-Chun; Li, Yu-Cheng

    2012-06-01

    Two different pearlites after two separate eutectoid reactions were observed in an Fe-19.8 Mn-1.64 Al-1.03 C (wt pct) steel. The steel specimens were processed under solution heat treatment at 1373 K (1100 °C) and received isothermal holding at temperatures from 1073 K to 773 K (800 °C to 500 °C). The constituent phase of the steel is single austenite at temperatures between 1373 K and 1073 K (1100 °C and 800 °C). At temperatures below 1048 K (775 °C), M3C and M23C6 carbides coprecipitate at the austenitic grain boundaries. Two different pearlites appear in the austenite matrix simultaneously at temperatures below 923 K (650 °C). One is lamellae of ferrite and M3C carbide, and the other is lamellae of ferrite and M23C6 carbide. These two pearlites are product phases from two separate eutectoid reactions, i.e., austenite → ferrite + cementite and austenite → ferrite + M23C6. Therefore, the supersaturated austenite has decomposed into two different pearlites, separately.

  10. A High-Strength High-Ductility Ti- and Mo-Bearing Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Huang, Yao; Zhao, Aimin; Wang, Xiaopei; Wang, Xuming; Yang, Jingbo; Han, Junke; Yang, Fengli

    2016-01-01

    This study reports the development of a Ti- and Mo-bearing ferritic steel precipitation-strengthened by nanometer-sized carbides. The steel showed an ultimate tensile strength of 995 MPa, a tensile elongation of 20 pct, and a hole-expanding ratio of 44 pct. The precipitation of nanometer-sized carbides in this steel during isothermal transformation at 873 K, 898 K, and 973 K (600 °C, 625 °C, and 700 °C) for 60 minutes was investigated in detail. The contributions of various strengthening mechanisms were analyzed, and the maximum contribution from the nanometer-sized carbide precipitates was estimated to be about 430 MPa.

  11. Development of Reduced Activation Ferritic-Martensitic Steels and fabrication technologies for Indian test blanket module

    NASA Astrophysics Data System (ADS)

    Raj, Baldev; Jayakumar, T.

    2011-10-01

    For the development of Reduced Activation Ferritic-Martensitic Steel (RAFMS), for the Indian Test Blanket Module for ITER, a 3-phase programme has been adopted. The first phase consists of melting and detailed characterization of a laboratory scale heat conforming to Eurofer 97 composition, to demonstrate the capability of the Indian industry for producing fusion grade steel. In the second phase which is currently in progress, the chemical composition will be optimized with respect to tungsten and tantalum for better combination of mechanical properties. Characterization of the optimized commercial scale India-specific RAFM steel will be carried out in the third phase. The first phase of the programme has been successfully completed and the tensile, impact and creep properties are comparable with Eurofer 97. Laser and electron beam welding parameters have been optimized and welding consumables were developed for Narrow Gap - Gas Tungsten Arc welding and for laser-hybrid welding.

  12. Quantitative prediction of deformed austenite and transformed ferrite texture in hot-rolled steel sheet

    NASA Astrophysics Data System (ADS)

    Tanaka, Y.; Tomida, T.; Mohles, V.

    2015-04-01

    A model to quantitatively predict ferrite (α) textures in hot-rolled steel sheets has been developed. In this model, the crystal plasticity model, called “Grain Interaction model (GIA)”, and the transformation texture model, called “Double K-S relation (DKS)”, are linked together. The deformed austenite (γ) texture is predicted by GIA with taking not only the standard {111}<110> slip system but also non-octahedral slip systems into account. Then the transformed a texture is calculated by DKS, in which a nucleated α prefers to have orientation relationship near the Kurdjumov-Sachs relation with both of two neighboring γ grains. For validation, single pass hot-rolling tests on a C-Si-Mn steel were carried out. The comparison between the predicted and the experimental textures shows that the linked model (GIA & DKS) can lead to a remarkable reproduction of the texture of hot-rolled steel sheets.

  13. Tensile and creep properties of reduced activation ferritic-martensitic steel for fusion energy application

    NASA Astrophysics Data System (ADS)

    Mathew, M. D.; Vanaja, J.; Laha, K.; Varaprasad Reddy, G.; Chandravathi, K. S.; Bhanu Sankara Rao, K.

    2011-10-01

    Tensile and creep properties of a reduced activation ferritic-martensitic (RAFM) steel for Indian Test Blanket Module (TBM) to be tested in ITER have been evaluated. The tensile strength was found to decrease with temperature; the rate of decrease being slower in the intermediate temperature range of 450-650 K. Tensile ductility of the steel decreased with increase in temperature up to 650 K, followed by a rapid increase beyond 650 K. Creep studies have been carried out at 773, 823 and 873 K over a stress range of 100-300 MPa. The variation of minimum creep rate with applied stress followed a power law, ɛ = Aσ n. The ' n' value decreased with increase in temperature. The creep rupture life was found to relate inversely with minimum creep rate through the Monkman-Grant relation, t r · ɛ = constant. The tensile and creep properties of the steel were comparable with those of Eurofer 97.

  14. Neutron irradiation effects on the ductile-brittle transition of ferritic/martensitic steels

    SciTech Connect

    Klueh, R.L.; Alexander, D.J.

    1997-08-01

    Ferritic/martensitic steels such as the conventional 9Cr-1MoVNb (Fe-9Cr-1Mo-0.25V-0.06Nb-0.1C) and 12Cr-1MoVW (Fe-12Cr-1Mo-0.25V-0.5W-0.5Ni-0.2C) steels have been considered potential structural materials for future fusion power plants. The major obstacle to their use is embrittlement caused by neutron irradiation. Observations on this irradiation embrittlement is reviewed. Below 425-450{degrees}C, neutron irradiation hardens the steels. Hardening reduces ductility, but the major effect is an increase in the ductile-brittle transition temperature (DBTT) and a decrease in the upper-shelf energy, as measured by a Charpy impact test. After irradiation, DBTT values can increase to well above room temperature, thus increasing the chances of brittle rather than ductile fracture.

  15. Microstructural probing of ferritic/martensitic steels using internal transmutation-based positron source

    NASA Astrophysics Data System (ADS)

    Krsjak, Vladimir; Dai, Yong

    2015-10-01

    This paper presents the use of an internal 44Ti/44Sc radioisotope source for a direct microstructural characterization of ferritic/martensitic (f/m) steels after irradiation in targets of spallation neutron sources. Gamma spectroscopy measurements show a production of ∼1MBq of 44Ti per 1 g of f/m steels irradiated at 1 dpa (displaced per atom) in the mixed proton-neutron spectrum at the Swiss spallation neutron source (SINQ). In the decay chain 44Ti → 44Sc → 44Ca, positrons are produced together with prompt gamma rays which enable the application of different positron annihilation spectroscopy (PAS) analyses, including lifetime and Doppler broadening spectroscopy. Due to the high production yield, long half-life and relatively high energy of positrons of 44Ti, this methodology opens up new potential for simple, effective and inexpensive characterization of radiation induced defects in f/m steels irradiated in a spallation target.

  16. Interfacial interactions between an alkali-free borosilicate viscous sealing glass and aluminized ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Hsu, Jen-Hsien; Kim, Cheol-Woon; Brow, Richard K.

    2014-03-01

    An alkali-free, alkaline earth borosilicate glass (designated G73) has been developed as a viscous sealant for use with solid oxide fuel cells (SOFC). In this work, the interfacial interactions that occur between this viscous sealant and aluminized ferritic stainless steel (SS441) under SOFC operational conditions are described. YSZ/glass/aluminized SS441 sandwich seals were held at 800 °C in air for up to 1000 h, and the interfaces were analyzed using analytical scanning electron microscopy (ASEM). Interfacial reactions were also characterized by X-ray diffraction (XRD) analyses of heat-treated mixtures of glass and alumina powders. The results show that the glass reacted with aluminum from the steel to form BaAl2Si2O8 crystals at the glass/metal interface and that the aluminum concentration in the aluminized steel was significantly depleted with time.

  17. Substructural phase transitions during intense plastic deformation of low-carbon ferrite-perlite steel

    NASA Astrophysics Data System (ADS)

    Kozlov, É. V.; Zakirov, D. M.; Popova, N. A.; Ivanov, Yu. F.; Gromov, V. E.; Ignatenko, L. N.; Tsellermaer, V. Y.

    1998-03-01

    We have studied the evolution of the defect structure and phase composition of low-carbon ferrite-perlite steel subjected to intense plastic deformation using diffraction electron microscopy. It has been shown that a high degree of deformation is accompanied by disruption of the perlite columns. We have found and described two perlite decay mechanisms: decay of the carbide plates by a path of their granulation due to dislocation slip and dissolution of cementite arising from the outflow of carbon atoms from the carbide phase into ferrite crystal lattice defects. We have described the phenomenon of morphological reconstruction of the cementite-phase particles (a transition from layers to spheres) under plastic deformation conditions.

  18. A correlative approach to segmenting phases and ferrite morphologies in transformation-induced plasticity steel using electron back-scattering diffraction and energy dispersive X-ray spectroscopy.

    PubMed

    Gazder, Azdiar A; Al-Harbi, Fayez; Spanke, Hendrik Th; Mitchell, David R G; Pereloma, Elena V

    2014-12-01

    Using a combination of electron back-scattering diffraction and energy dispersive X-ray spectroscopy data, a segmentation procedure was developed to comprehensively distinguish austenite, martensite, polygonal ferrite, ferrite in granular bainite and bainitic ferrite laths in a thermo-mechanically processed low-Si, high-Al transformation-induced plasticity steel. The efficacy of the ferrite morphologies segmentation procedure was verified by transmission electron microscopy. The variation in carbon content between the ferrite in granular bainite and bainitic ferrite laths was explained on the basis of carbon partitioning during their growth. PMID:25126753

  19. Irradiation-induced precipitation modelling of ferritic steels

    NASA Astrophysics Data System (ADS)

    Yin, You Fa; Faulkner, Roy G.; Lu, Zheng

    2009-06-01

    In high strength low alloy (HSLA) steels typically used in reactor pressure vessels (RPV), irradiation-induced microstructure changes affect the performance of the components. One such change is precipitation hardening due to the formation of solute clusters and/or precipitates which form as a result of irradiation-enhanced solute diffusion and thermodynamic stability changes. The other is irradiation-enhanced tempering which is a result of carbide coarsening due to irradiation-enhanced carbon diffusion. Both effects have been studied using a recently developed Monte Carlo based precipitation kinetics simulation technique and modelling results are compared with experimental measurements. Good agreements have been achieved.

  20. Mechanical Performance of Ferritic Martensitic Steels for High Dose Applications in Advanced Nuclear Reactors

    NASA Astrophysics Data System (ADS)

    Anderoglu, Osman; Byun, Thak Sang; Toloczko, Mychailo; Maloy, Stuart A.

    2013-01-01

    Ferritic/martensitic (F/M) steels are considered for core applications and pressure vessels in Generation IV reactors as well as first walls and blankets for fusion reactors. There are significant scientific data on testing and industrial experience in making this class of alloys worldwide. This experience makes F/M steels an attractive candidate. In this article, tensile behavior, fracture toughness and impact property, and creep behavior of the F/M steels under neutron irradiations to high doses with a focus on high Cr content (8 to 12) are reviewed. Tensile properties are very sensitive to irradiation temperature. Increase in yield and tensile strength (hardening) is accompanied with a loss of ductility and starts at very low doses under irradiation. The degradation of mechanical properties is most pronounced at <0.3 T M ( T M is melting temperature) and up to 10 dpa (displacement per atom). Ferritic/martensitic steels exhibit a high fracture toughness after irradiation at all temperatures even below 673 K (400 °C), except when tested at room temperature after irradiations below 673 K (400 °C), which shows a significant reduction in fracture toughness. Creep studies showed that for the range of expected stresses in a reactor environment, the stress exponent is expected to be approximately one and the steady state creep rate in the absence of swelling is usually better than austenitic stainless steels both in terms of the creep rate and the temperature sensitivity of creep. In short, F/M steels show excellent promise for high dose applications in nuclear reactors.

  1. Atom probe characterization of nano-scaled features in irradiated ODS Eurofer steel

    NASA Astrophysics Data System (ADS)

    Rogozhkin, S. V.; Aleev, A. A.; Zaluzhnyi, A. G.; Nikitin, A. A.; Iskandarov, N. A.; Vladimirov, P.; Lindau, R.; Möslang, A.

    2011-02-01

    Our previous investigations of unirradiated ODS Eurofer by tomographic atom probe (TAP) revealed numerous nano-scaled features (nanoclusters) enriched in vanadium, yttrium and oxygen. In this work the effect of neutron irradiation on nanostructure behaviour of ODS Eurofer (9%-CrWVTa) was investigated. The irradiation was performed in the research reactor BOR-60 (Dimitrovgrad, Russia) where materials were irradiated at 330 °С to 32 dpa. TAP studies were performed on the needles prepared from parts of broken Charpy specimens. For all specimens except one, which was tested at 500 °C, the Charpy tests were performed at temperatures not exceeding the irradiation temperature. A high number density 2-4 × 10 24 m -3 of ultra fine 1-3 nm diameter nanoclusters enriched in yttrium, oxygen, manganese and chromium was observed in the irradiated state. The composition of detected clusters differs from that for unirradiated ODS Eurofer. It was observed in this work that after neutron irradiation vanadium atoms had left the clusters, moving from the core into solid solution. The concentrations of yttrium and oxygen in the matrix, as it was detected, increase several times under irradiation. In the samples tested at 500 °C both the number density of clusters and the yttrium concentration in the matrix decrease by a factor of two.

  2. Effect of heat treatment and irradiation temperature on impact properties of Cr-W-V ferritic steels

    NASA Astrophysics Data System (ADS)

    Klueh, R. L.; Alexander, D. J.

    Charpy impact tests were conducted on eight normalized-and-tempered ferritic and martensitic steels irradiated in two different normalized conditions. Irradiation was conducted in the Fast Flux Test Facility (FFTF) at 393°C to ≈14 dpa on eight steels with 2.25%, 5%, 9%, and 12% Cr (0.1% C) with varying amounts of W, V, and Ta. The different normalization treatments involved changing the cooling rate after austenitization. The faster cooling rate produced 100% bainite in the 2.25Cr steels, compared to duplex structures of bainite and polygonal ferrite for the slower cooling rate. For both cooling rates, martensite formed in the 5% and 9% Cr steels, and martensite with ≈25% δ-ferrite formed in the 12% Cr steel. Irradiation caused an increase in the ductile-brittle transition temperature (DBTT) and a decrease in the upper-shelf energy (USE). The difference in microstructure in the low-chromium steels due to the different heat treatments had little effect on properties. For the high-chromium martensitic steels, only the 5Cr steel was affected by heat treatment. When the results at 393°C were compared with previous results at 365°C, all but a 5Cr and a 9Cr steel showed the expected decrease in the shift in DBTT with increasing temperature.

  3. Effect of heat treatment and irradiation temperature on impact behavior of irradiated reduced-activation ferritic steels

    SciTech Connect

    Klueh, R.L.; Alexander, D.J.

    1998-03-01

    Charpy tests were conducted on eight normalized-and-tempered reduced-activation ferritic steels irradiated in two different normalized conditions. Irradiation was conducted in the Fast Flux Test Facility at 393 C to {approx}14 dpa on steels with 2.25, 5, 9, and 12% Cr (0.1% C) with varying amounts of W, V, and Ta. The different normalization treatments involved changing the cooling rate after austenitization. The faster cooling rate produced 100% bainite in the 2.25 Cr steels, compared to duplex structures of bainite and polygonal ferrite for the slower cooling rate. For both cooling rates, martensite formed in the 5 and 9% Cr steels, and martensite with {approx}25% {delta}-ferrite formed in the 12% Cr steel. Irradiation caused an increase in the ductile-brittle transition temperature (DBTT) and a decrease in the upper-shelf energy. The difference in microstructure in the low-chromium steels due to the different heat treatments had little effect on properties. For the high-chromium martensitic steels, only the 5 Cr steel was affected by heat treatment. When the results at 393 C were compared with previous results at 365 C, all but a 5 Cr and a 9 Cr steel showed the expected decrease in the shift in DBTT with increasing temperature.

  4. In situ synchrotron tensile investigations on 14YWT, MA957, and 9-Cr ODS alloys

    NASA Astrophysics Data System (ADS)

    Lin, Jun-Li; Mo, Kun; Yun, Di; Miao, Yinbin; Liu, Xiang; Zhao, Huijuan; Hoelzer, David T.; Park, Jun-Sang; Almer, Jonathan; Zhang, Guangming; Zhou, Zhangjian; Stubbins, James F.; Yacout, Abdellatif M.

    2016-04-01

    Advanced ODS alloys provide exceptional radiation tolerance and high-temperature mechanical properties when compared to traditional ferritic and ferritic/martensitic (F/M) steels. Their remarkable properties result from ultrahigh density and ultrafine size of Y-Ti-O nanoclusters within the ferritic matrix. In this work, we applied a high-energy synchrotron radiation X-ray to study the deformation process of three advanced ODS materials including 14YWT, MA957, and 9-Cr ODS steel. Only the relatively large nanoparticles in the 9-Cr ODS were observed in the synchrotron X-ray diffraction. The nanoclusters in both 14YWT and MA957 were invisible in the measurement due to their non-stoichiometric nature. Due to the different sizes of nanoparticles and nanoclusters in the materials, the Orowan looping was considered to be the major strengthening mechanism in the 9-Cr ODS, while the dispersed-barrier-hardening is dominant strengthening mechanism in both 14YWT and MA957, This analysis was inferred from the different build-up rates of dislocation density when plastic deformation was initiated. Finally, the dislocation densities interpreted from the X-ray measurements were successfully modeled using the Bergström's dislocation models.

  5. Oxidation resistance of novel ferritic stainless steels alloyed with titanium for SOFC interconnect applications

    SciTech Connect

    Jablonski, P.D.; Alman, D.E.

    2008-05-15

    Chromia (Cr2O3) forming ferritic stainless steels are being developed for interconnect application in Solid Oxide Fuel Cells (SOFC). A problem with these alloys is that in the SOFC environment chrome in the surface oxide can evaporate and deposit on the electrochemically active sites within the fuel cell. This poisons and degrades the performance of the fuel cell. The development of steels that can form conductive outer protective oxide layers other than Cr2O3 or (CrMn)3O4 such as TiO2 may be attractive for SOFC application. This study was undertaken to assess the oxidation behavior of ferritic stainless steel containing 1 weight percent (wt.%) Ti, in an effort to develop alloys that form protective outer TiO2 scales. The effect of Cr content (6–22 wt.%) and the application of a Ce-based surface treatment on the oxidation behavior (at 800° C in air+3% H2O) of the alloys was investigated. The alloys themselves failed to form an outer TiO2 scale even though the large negative {delta}G of this compound favors its formation over other species. It was found that in conjunction with the Ce-surface treatment, a continuous outer TiO2 oxide layer could be formed on the alloys, and in fact the alloy with 12 wt.% Cr behaved in an identical manner as the alloy with 22 wt.% Cr.

  6. Surface Treatments for Improved Performance of Spinel-coated AISI 441 Ferritic Stainless Steel

    SciTech Connect

    Stevenson, Jeffry W.; Riel, Eric M.; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2013-01-01

    Ferritic stainless steels are promising candidates for IT-SOFC interconnect applications due to their low cost and resistance to oxidation at SOFC operating temperatures. However, steel candidates face several challenges; including long term oxidation under interconnect exposure conditions, which can lead to increased electrical resistance, surface instability, and poisoning of cathodes due to volatilization of Cr. To potentially extend interconnect lifetime and improve performance, a variety of surface treatments were performed on AISI 441 ferritic stainless steel coupons prior to application of a protective spinel coating. The coated coupons were then subjected to oxidation testing at 800 and 850°C in air, and electrical testing at 800°C in air. While all of the surface-treatments resulted in improved surface stability (i.e., increased spallation resistance) compared to untreated AISI 441, the greatest degree of improvement (through 20,000 hours of testing at 800°C and 14,000 hours of testing at 850°C) was achieved by surface blasting.

  7. Precipitation and mechanical properties of Nb-modified ferritic stainless steel during isothermal aging

    SciTech Connect

    Yan Haitao Bi Hongyun; Li Xin; Xu Zhou

    2009-03-15

    The influence of isothermal aging on precipitation behavior and mechanical properties of Nb-modified ferritic stainless steel was investigated using Thermo-calc software, scanning electron microscopy and transmission electron microscopy. It was observed that TiN, NbC and Fe{sub 2}Nb formed in the investigated steel and the experimental results agreed well with the results calculated by Thermo-calc software. During isothermal aging at 800 deg. C, the coarsening rate of Fe{sub 2}Nb is greater than that of NbC, and the calculated average sizes of NbC and Fe{sub 2}Nb of the aged specimen agreed with the experimental results. In addition, the tensile strength and micro-hardness of the ferritic stainless steel increased with increased aging time from 24 h to 48 h. But aging at 800 deg. C for 96 h caused the coarsening of the precipitation, which led to a decrease of tensile strength and micro-hardness.

  8. Development of new generation reduced activation ferritic-martensitic steels for advanced fusion reactors

    NASA Astrophysics Data System (ADS)

    Tan, L.; Snead, L. L.; Katoh, Y.

    2016-09-01

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ∼500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimental results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. The strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9-20Cr oxide dispersion-strengthened ferritic alloys.

  9. Development of new generation reduced activation ferritic-martenstic steels for advanced fusion reactors

    DOE PAGESBeta

    Tan, Lizhen; Snead, Lance Lewis; Katoh, Yutai

    2016-05-26

    International development of reduced activation ferritic-martensitic (RAFM) steels has focused on 9 wt percentage Cr, which primarily contain M23C6 (M = Cr-rich) and small amounts of MX (M = Ta/V, X = C/N) precipitates, not adequate to maintain strength and creep resistance above ~500 °C. To enable applications at higher temperatures for better thermal efficiency of fusion reactors, computational alloy thermodynamics coupled with strength modeling have been employed to explore a new generation RAFM steels. The new alloys are designed to significantly increase the amount of MX nanoprecipitates, which are manufacturable through standard and scalable industrial steelmaking methods. Preliminary experimentalmore » results of the developed new alloys demonstrated noticeably increased amount of MX, favoring significantly improved strength, creep resistance, and Charpy impact toughness as compared to current RAFM steels. Furthermore, the strength and creep resistance were comparable or approaching to the lower bound of, but impact toughness was noticeably superior to 9–20Cr oxide dispersion-strengthened ferritic alloys.« less

  10. Experimental and Thermokinetic Simulation Studies on the Formation of Deleterious Zones in Dissimilar Ferritic Steel Weldments

    NASA Astrophysics Data System (ADS)

    Anand, R.; Sudha, C.; Saroja, S.; Vijayalakshmi, M.

    2013-05-01

    The methods to predict and prevent the formation of hard and soft zones in dissimilar weldments of 9Cr-1Mo and 2¼Cr-1Mo ferritic steels during high-temperature exposure are examined in this article. The computational studies have been carried out using multicomponent diffusion model incorporated in Dictra and validated by experimental methods using EPMA and TEM. Carbon concentration profiles across the interface of the weld joint between the two ferritic steels were simulated in the temperatures ranging from 823 K to 1023 K (from 550 °C to 750 °C) for various time durations using "diffusion in dispersed phase model" in Dictra. When precipitation and diffusion were incorporated into the calculations simultaneously, the agreement was better between the calculated and the experimentally measured values of carbon concentration profiles, type, and volume fractions of carbides in the hard zone and diffusion zone, width, and the activation energy. Calculation results of thermodynamic potentials of carbon in 2¼Cr-1Mo and 9Cr-1Mo steels suggested that the diffusion is driven by the activity gradient of carbon across the joint. The effectiveness of nickel-based diffusion barrier in suppressing the formation of hard and soft zones is demonstrated using calculations based on the cell model incorporated in Dictra.

  11. Effect of Hot Band Annealing on Forming Limit Diagrams of Ultra-Pure Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Shu, Jun; Bi, Hongyun; Li, Xin; Xu, Zhou

    2014-03-01

    In order to better understand the texture evolution, coincidence site lattice (CSL) and forming limit diagrams (FLDs) of ferritic stainless steels with and without hot band annealing, the texture evolution and CSL of ferritic stainless steels with 15% Cr content were studied by using x-ray diffraction and electron back-scattered diffraction technique. The strain hardening exponent n value, the strength coefficient K value, and Plastic strain ratio r value are the key parameters for the FLD. It was found out that the FLDo of plane strain condition and the stretchability were mainly influenced by their n value and K value, respectively. The higher n value and K value, better was the stretchability of investigated steels. The intensity of the γ-fiber dominated by {111} <112> was improved significantly in the cold rolled and annealed sheets because of a hot band annealing treatment and the sharp increase of Σ13b CSL boundaries. The increase of the formability is attributed to the significantly increase of the r value.

  12. Nanoindentation on an oxide dispersion strengthened steel and a ferritic/martensitic steel implanted with He ions

    NASA Astrophysics Data System (ADS)

    Yang, Yitao; Kang, Suk Hoon; Zhang, Chonghong; Jang, Jinsung

    2014-12-01

    ODS steel MA956 and F/M steel T92 were implanted with 30 keV He ions to fluences of 3.0 × 1014 (0.013 at.%/0.0046 dpa), 3.0 × 1015 (0.13 at.%/0.046 dpa), 3.0 × 1016 (1.3 at.%/0.46 dpa) and 1.0 × 1017 ions/cm2 (4.5 at.%/1.5 dpa) at room temperature. Nanoindentation and TEM were used to investigate the nanohardness and microstructure change induced by He ion implantation. TEM results showed that He bubbles and a damage zone (∼250 nm) were observed in both materials at He concentration of 0.13 at.%, small cracks or connected bubbles in surface near region formed at He concentration of 4.5 at.%. Nanoindentation results showed that evident hardness increase was observed at the depth of 38 nm. The hardness peak at 38 nm shifted to 58 nm at He concentration of 4.5 at.%, which could be associated with the formation of small cracks or connected bubbles in surface near region. The damage layer was thin and close to surface, a method, proposed by Hosemann basing on the 'rule of mixtures' model, was used to estimate the hardening effects from defects and He in this layer. The estimated results showed that the hardness increased rapidly with damage at low damage level, and started to increase slowly and presented a saturation trend at the damage level higher than ∼0.2 dpa. From the hardening fraction, significant hardening occurred for T92 compared with that for MA956, which indicated that ODS steel MA956 was better than F/M steel T92 in hardening resistance induced by He at room temperature.

  13. Radiation hardening and deformation behavior of irradiated ferritic-martensitic steels

    SciTech Connect

    Robertson, J.P.; Klueh, R.L.; Rowcliffe, A.F.; Shiba, K.

    1998-03-01

    Tensile data from several 8--12% Cr alloys irradiated in the High Flux Isotope Reactor (HFIR) to doses up to 34 dpa at temperatures ranging from 90 to 600 C are discussed in this paper. One of the critical questions surrounding the use of ferritic-martensitic steels in a fusion environment concerns the loss of uniform elongation after irradiation at low temperatures. Irradiation and testing at temperatures below 200--300 C results in uniform elongations less than 1% and stress-strain curves in which plastic instability immediately follows yielding, implying dislocation channeling and flow localization. Reductions in area and total elongations, however, remain high.

  14. Irradiation-induced grain growth in nanocrystalline reduced activation ferrite/martensite steel

    SciTech Connect

    Liu, W. B.; Chen, L. Q.; Zhang, C. Yang, Z. G.; Ji, Y. Z.; Zang, H.; Shen, T. L.

    2014-09-22

    In this work, we investigate the microstructure evolution of surface-nanocrystallized reduced activation ferrite/martensite steels upon high-dose helium ion irradiation (24.3 dpa). We report a significant irradiation-induced grain growth in the irradiated buried layer at a depth of 300–500 nm, rather than at the peak damage region (at a depth of ∼840 nm). This phenomenon can be explained by the thermal spike model: minimization of the grain boundary (GB) curvature resulting from atomic diffusion in the cascade center near GBs.

  15. Some microstructural characterisations in a friction stir welded oxide dispersion strengthened ferritic steel alloy

    NASA Astrophysics Data System (ADS)

    Legendre, F.; Poissonnet, S.; Bonnaillie, P.; Boulanger, L.; Forest, L.

    2009-04-01

    The goal of this study is to characterize microstructure of a friction stir welded oxide dispersion strengthened alloy. The welded material is constituted by two sheets of an yttria-dispersion-strengthened PM 2000 ferritic steel. Different areas of the friction stir welded product were analyzed using field emission gun secondary electron microscopy (FEG-SEM) and electron microprobe whereas nanoindentation was used to evaluate mechanical properties. The observed microstructural evolution, including distribution of the yttria dispersoids, after friction stir welding process is discussed and a correlation between the microstructure and the results of nanoindentation tests is established.

  16. Corrosion of ferritic-martensitic steels and nickel-based alloys in supercritical water

    NASA Astrophysics Data System (ADS)

    Ren, Xiaowei

    The corrosion behavior of ferritic/martensitic (F/M) steels and Ni-based alloys in supercritical water (SCW) has been studied due to their potential applications in future nuclear reactor systems, fossil fuel power plants and waste treatment processes. 9˜12% chromium ferritic/martensitic steels exhibit good radiation resistance and stress corrosion cracking resistance. Ni-based alloys with an austenitic face-centered cubic (FCC) structure are designed to retain good mechanical strength and corrosion/oxidation resistance at elevated temperatures. Corrosion tests were carried out at three temperatures, 360°C, 500°C and 600°C, with two dissolved oxygen contents, 25 ppb and 2 ppm for up to 3000 hours. Alloys modified by grain refinement and reactive element addition were also investigated to determine their ability to improve the corrosion resistance in SCW. A duplex oxide structure was observed in the F/M steels after exposure to 25 ppb oxygen SCW, including an outer oxide layer with columnar magnetite grains and an inner oxide layer constituted of a mixture of spinel and ferrite phases in an equiaxed grain structure. An additional outermost hematite layer formed in the SCW-exposed samples when the oxygen content was increased to 2 ppm. Weight gain in the F/M steels increased with exposure temperatures and times, and followed parabolic growth kinetics in most of the samples. In Ni-based alloys after exposure to SCW, general corrosion and pitting corrosion were observed, and intergranular corrosion was found when exposed at 600°C due to formation of a local healing layer. The general oxide structure on the Ni-based alloys was characterized as NiO/Spinel/(CrxFe 1-x)2O3/(Fe,Ni). No change in oxidation mechanism was observed in crossing the critical point despite the large change in water properties. Corrosion resistance of the F/M steels was significantly improved by plasma-based yttrium surface treatment because of restrained outward diffusion of iron by the

  17. Modelling of the effect of precipitates on work-hardening, ductility and impact behaviour of ferritic-martensitic Cr steels

    NASA Astrophysics Data System (ADS)

    Preininger, D.

    2002-12-01

    The effect of precipitates on work-hardening, tensile ductility and impact behaviour of carbon and high nitrogen martensitic 7-12Cr as well as particle strengthened ODS-(9-13)Cr steels have been analysed by models. A minimum of work-hardening and uniform strain generally appears around 600 °C at onset of dislocation recovery. Pronounced precipitation by increasing nitrogen and carbon content or additionally of fine Y 2O 3-particles distinctly increases work-hardening and uniform ductility. These, however, decrease with increasing strengthening but do not reach a visible level above 1500 MPa for ODS-steels at 20 °C. Minima of total elongation and fracture strain additionally appear in carbon and nitrogen martensitic steels around 300 °C where dynamic strain ageing occurs. Fracture strain and ductile upper shelf energy of Charpy tests in accordance with model predictions also decrease with increasing yield strength more strongly for ODS-steels due to their enhanced work-hardening and localized deformation. The strength-induced increase of ductile-to-brittle transition temperatures of ODS-steels is comparable to that observed by irradiation defect strengthening.

  18. Features of structure-phase transformations and segregation processes under irradiation of austenitic and ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Neklyudov, I. M.; Voyevodin, V. N.

    1994-09-01

    The difference between crystal lattices of austenitic and ferritic steels leads to distinctive features in mechanisms of physical-mechanical change. This paper presents the results of investigations of dislocation structure and phase evolution, and segregation phenomena in austenitic and ferritic-martensitic steels and alloys during irradiation with heavy ions in the ESUVI and UTI accelerators and by neutrons in fast reactors BOR-60 and BN-600. The influence of different factors (including different alloying elements) on processes of structure-phase transformation was studied.

  19. Fabrication of oxide dispersion strengthened ferritic clad fuel pins

    SciTech Connect

    Zirker, L.R. ); Bottcher, J.H. ); Shikakura, S. ); Tsai, C.L. . Dept. of Welding Engineering); Hamilton, M.L. )

    1991-01-01

    A resistance butt welding procedure was developed and qualified for joining ferritic fuel pin cladding to end caps. The cladding are INCO MA957 and PNC ODS lots 63DSA and 1DK1, ferritic stainless steels strengthened by oxide dispersion, while the end caps are HT9 a martensitic stainless steel. With adequate parameter control the weld is formed without a residual melt phase and its strength approaches that of the cladding. This welding process required a new design for fuel pin end cap and weld joint. Summaries of the development, characterization, and fabrication processes are given for these fuel pins. 13 refs., 6 figs., 1 tab.

  20. Technical Letter Report on the Cracking of Irradiated Cast Stainless Steels with Low Ferrite Content

    SciTech Connect

    Chen, Y.; Alexandreanu, B.; Natesan, K.

    2014-11-01

    Crack growth rate and fracture toughness J-R curve tests were performed on CF-3 and CF-8 cast austenite stainless steels (CASS) with 13-14% of ferrite. The tests were conducted at ~320°C in either high-purity water with low dissolved oxygen or in simulated PWR water. The cyclic crack growth rates of CF-8 were higher than that of CF-3, and the differences between the aged and unaged specimens were small. No elevated SCC susceptibility was observed among these samples, and the SCC CGRs of these materials were comparable to those of CASS alloys with >23% ferrite. The fracture toughness values of unirradiated CF-3 were similar between unaged and aged specimens, and neutron irradiation decreased the fracture toughness significantly. The fracture toughness of CF-8 was reduced after thermal aging, and declined further after irradiation. It appears that while lowering ferrite content may help reduce the tendency of thermal aging embrittlement, it is not very effective to mitigate irradiation-induced embrittlement. Under a combined condition of thermal aging and irradiation, neutron irradiation plays a dominant role in causing embrittlement in CASS alloys.

  1. Development of (Mn,Co)3O4 Protection Layers for Ferritic Stainless Steel Interconnects

    SciTech Connect

    Yang, Zhenguo; Simner, Steven P.; Singh, Prabhakar; Xia, Guanguang; Stevenson, Jeffry W.

    2005-07-05

    A spinel-based surface protection layer has been developed for alloy SOFC current collectors and bi-polar gas separators. The (Mn,Co)3O4 spinel with a nominal composition of Mn1.5Co1.5O4 demonstrates an excellent electrical conductivity and thermal expansion match to ferritic stainless steel interconnects. A slurry-coating technique provides a viable approach for fabricating protective layers of the spinel onto the steel interconnects. Thermally grown protection layers of Mn1.5Co1.5O4 have been found not only to significantly decrease the contact resistance between a LSF cathode and stainless steel interconnect, but also inhibits the sub-scale growth on the stainless steel. The combination of the inhibited sub-scale growth, good thermal expansion matching between the spinel and the stainless steel, and the closed-pore structure contribute to the excellent structural and thermomechanical stability of these spinel protection layers, which was verified by a long-term thermal-cycling test. The spinel protection layers can also act effectively to prevent outward diffusion of chromium from the interconnect alloy, preventing subsequent chromium migration into the cathode and contact materials. PNNL is currently engaged in studies intended to optimize the composition, microstructure, and fabrication procedure for the spinel protection layers.

  2. Charpy impact tests on martensitic/ferritic steels after irradiation in SINQ target-3

    NASA Astrophysics Data System (ADS)

    Dai, Yong; Marmy, Pierre

    2005-08-01

    Charpy impact tests were performed on martensitic/ferritic (MF) steels T91, F82H, Optifer-V and Optimax-A/-C irradiated in SINQ Target-3 up to 7.5 dpa and 500 appm He in a temperature range of 120-195 °C. Results demonstrate that for all the four kinds of steels, the ductile-to-brittle transition temperature (DBTT) increases with irradiation dose. The difference in the DBTT shifts (ΔDBTT) of the different steels is not significant after irradiation in the SINQ target. The ΔDBTT data from the previous small punch (Δ DBTT SP) and the present Charpy impact (ΔDBTT CVN) tests can be correlated with the expression: Δ DBTT SP = 0.4ΔDBTT CVN. All the ΔDBTT data fall into a linear band when they are plotted versus helium concentration. The results indicate that helium effects on the embrittlement of MF steels are significant, particularly at higher concentrations. It suggests that MF steels may not be very suitable for applications at low temperatures in spallation irradiation environments where helium production is high.

  3. Influence of Prior Fatigue Cycling on Creep Behavior of Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Sarkar, Aritra; Vijayanand, V. D.; Parameswaran, P.; Shankar, Vani; Sandhya, R.; Laha, K.; Mathew, M. D.; Jayakumar, T.; Rajendra Kumar, E.

    2014-06-01

    Creep tests were carried out at 823 K (550 °C) and 210 MPa on Reduced Activation Ferritic-Martensitic (RAFM) steel which was subjected to different extents of prior fatigue exposure at 823 K at a strain amplitude of ±0.6 pct to assess the effect of prior fatigue exposure on creep behavior. Extensive cyclic softening that characterized the fatigue damage was found to be immensely deleterious for creep strength of the tempered martensitic steel. Creep rupture life was reduced to 60 pct of that of the virgin steel when the steel was exposed to as low as 1 pct of fatigue life. However, creep life saturated after fatigue exposure of 40 pct. Increase in minimum creep rate and decrease in creep rupture ductility with a saturating trend were observed with prior fatigue exposures. To substantiate these findings, detailed transmission electron microscopy studies were carried out on the steel. With fatigue exposures, extensive recovery of martensitic-lath structure was distinctly observed which supported the cyclic softening behavior that was introduced due to prior fatigue. Consequently, prior fatigue exposures were considered responsible for decrease in creep ductility and associated reduction in the creep rupture strength.

  4. Type IV Cracking Susceptibility in Weld Joints of Different Grades of Cr-Mo Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Laha, K.; Chandravathi, K. S.; Parameswaran, P.; Bhanu Sankara Rao, K.

    2009-02-01

    Relative type-IV cracking susceptibility in 2.25Cr-1Mo, 9Cr-1Mo, and 9Cr-1MoVNb ferritic steel weld joint has been assessed. The type-IV cracking was manifested as preferential accumulation of creep deformation and cavitation in the relatively soft intercritical region of heat affected zone of the weld joint. The type-IV cracking susceptibility has been defined as the reduction in creep-rupture strength of weld joint compared to its base metal. The 2.25Cr-1Mo steel exhibited more susceptibility to type-IV cracking at relatively lower temperatures; whereas, at higher temperatures, 9Cr-1MoVNb steel was more susceptible. The relative susceptibility to type-IV cracking in the weld joint of the Cr-Mo steels has been rationalized on the basis of creep-strengthening mechanisms operating in the steels and their venerability to change on intercritical heating during weld thermal cycle, subsequent postweld heat treatment, and creep exposure.

  5. Studies on A-TIG welding of Low Activation Ferritic/Martensitic (LAFM) steel

    NASA Astrophysics Data System (ADS)

    Vasantharaja, P.; Vasudevan, M.

    2012-02-01

    Low Activation Ferritic-Martensitic steels (LAFM) are chosen as the candidate material for structural components in fusion reactors. The structural components are generally fabricated by welding processes. Activated Tungsten Inert Gas (A-TIG) welding is an emerging process for welding of thicker components. In the present work, attempt was made to develop A-TIG welding technology for LAFM steel plates of 10 mm thick. Activated flux was developed for LAFM steel by carrying out various bead-on-plate TIG welds without flux and with flux. The optimum flux was identified as one which gave maximum depth of penetration at minimum heat input values. With the optimized flux composition, LAFM steel plate of 10 mm thickness was welded in square butt weld joint configuration using double side welding technique. Optical and Scanning Electron Microscopy was used for characterizing the microstructures. Microhardness measurements were made across the weld cross section for as welded and post weld heat treated samples. Tensile and impact toughness properties were determined. The mechanical properties values obtained in A-TIG weld joint were comparable to that obtained in weld joints of LAFM steel made by Electron beam welding process.

  6. Radiation damage of F/M and ODS alloys after Fe3+-ion irradiation at 300 °C

    NASA Astrophysics Data System (ADS)

    Kang, Suk Hoon; Chun, Young-Bum; Noh, Sanghoon; Jang, Jinsung; Jeong, Yong-Hwan; Kim, Tae Kyu

    2015-02-01

    In this study, Fe3+ self-ion irradiation is used as means of introducing irradiation damage in ferritic/martensitic (F/M) steel and oxide dispersion strengthened (ODS) steel. The ion accelerator named DuET (at Kyoto University, Japan) was used for irradiation with 6.4 MeV Fe3+ ions at 300 °C. The total number of accelerated ions was 2.5 × 1020 ions/m2, and the maximum damage rates in the F/M and the ODS steels were estimated to be roughly 6 dpa. The irradiation-induced hardness change in the damaged layer was evaluated by using nano-indentation. The F/M steel and the ODS steel commonly exhibited irradiation hardening; however, the irradiation hardening was more active in the F/M steel than in the ODS steel. The microstructure evolutions after the irradiation were investigated; point or line defects were dominantly observed in the F/M steel, while small circular cavities were typically observed in ODS steel.

  7. Oxide dispersion strengthened ferritic steels: a basic research joint program in France

    NASA Astrophysics Data System (ADS)

    Boutard, J.-L.; Badjeck, V.; Barguet, L.; Barouh, C.; Bhattacharya, A.; Colignon, Y.; Hatzoglou, C.; Loyer-Prost, M.; Rouffié, A. L.; Sallez, N.; Salmon-Legagneur, H.; Schuler, T.

    2014-12-01

    AREVA, CEA, CNRS, EDF and Mécachrome are funding a joint program of basic research on Oxide Dispersion Strengthened Steels (ODISSEE), in support to the development of oxide dispersion strengthened 9-14% Cr ferritic-martensitic steels for the fuel element cladding of future Sodium-cooled fast neutron reactors. The selected objectives and the results obtained so far will be presented concerning (i) physical-chemical characterisation of the nano-clusters as a function of ball-milling process, metallurgical conditions and irradiation, (ii) meso-scale understanding of failure mechanisms under dynamic loading and creep, and, (iii) kinetic modelling of nano-clusters nucleation and α/α‧ unmixing.

  8. Surface modification of ferritic steels using MEVVA and duoplasmatron ion sources.

    PubMed

    Kulevoy, Timur V; Chalyhk, Boris B; Fedin, Petr A; Sitnikov, Alexey L; Kozlov, Alexander V; Kuibeda, Rostislav P; Andrianov, Stanislav L; Orlov, Nikolay N; Kravchuk, Konstantin S; Rogozhkin, Sergey V; Useinov, Alexey S; Oks, Efim M; Bogachev, Alexey A; Nikitin, Alexander A; Iskandarov, Nasib A; Golubev, Alexander A

    2016-02-01

    Metal Vapor Vacuum Arc (MEVVA) ion source (IS) is a unique tool for production of high intensity metal ion beam that can be used for material surface modification. From the other hand, the duoplasmatron ion source provides the high intensity gas ion beams. The MEVVA and duoplasmatron IS developed in Institute for Theoretical and Experimental Physics were used for the reactor steel surface modification experiments. Response of ferritic-martensitic steel specimens on titanium and nitrogen ions implantation and consequent vacuum annealing was investigated. Increase in microhardness of near surface region of irradiated specimens was observed. Local chemical analysis shows atom mixing and redistribution in the implanted layer followed with formation of ultrafine precipitates after annealing. PMID:26932112

  9. Effects of Annealing Treatment Prior to Cold Rolling on the Edge Cracking Phenomenon of Ferritic Lightweight Steel

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Lee, Byeong-Joo; Kwak, Jai-Hyun; Lee, Sunghak

    2014-08-01

    Effects of annealing treatment from 923 K to 1023 K (650 °C to 750 °C) prior to cold rolling on the edge cracking phenomenon of a ferritic lightweight steel were investigated. The edge cracking was severely found in the hot-rolled and 923 K (650 °C)-annealed steels after cold rolling, whereas it hardly occurred in the 1023 K (750 °C)-annealed steel. As the annealing temperature increased, lamellar κ-carbides were dissolved and coarsened, and most of the κ-carbides continuously formed along boundaries between ferrite and κ-carbide bands disappeared. Microstructural observation of the deformed region of tensile specimens revealed that the removal of band boundary κ-carbides reduced the difference in tensile elongation along the longitudinal direction (LD) and transverse direction (TD), which consequently led to the reduction in edge cracking. The 1023 K (750 °C)-annealed steel showed fine ferrite grain size, weak texture, and decomposed band structure after subsequent cold rolling and intercritical annealing, because κ-carbides actively worked as nucleation sites of ferrite and austenite. The present annealing treatment prior to cold rolling, which was originally adopted to prevent edge cracking, also beneficially modified the final microstructure of lightweight steel.

  10. Variation of carbon concentration in proeutectoid ferrite during austenitization in hypoeutectoid steel

    SciTech Connect

    Jung, Minsu; Cho, Wontae; Park, Jihye; Jung, Jae-Gil; Lee, Young-Kook

    2014-08-15

    The variation of the C concentration in proeutectoid ferrite (α{sub PF}) during austenitization in hypoeutectoid steels was quantitatively investigated using the massive transformation start temperature (T{sub m}) of α{sub PF} to austenite (γ) measured by high-temperature confocal laser scanning microscopy and hardness of α{sub PF}. The C concentration in α{sub PF} at T{sub m} in hypoeutectoid steels increased with increasing total C concentration up to approximately 0.2 wt.% during heating. The hardness of α{sub PF} with isothermal holding time at 775 °C in S20C steel revealed C enrichment in α{sub PF} at the early stage of isothermal holding and its reduction with further holding. These results explain the redistribution of the C in α{sub PF} during austenitization as follows: free C atoms released from cementite during pearlite decomposition diffuse excessively into neighboring α{sub PF} as well as pearlitic ferrite. The supersaturated C concentration in α{sub PF} is reduced during the long-range diffusive transformation of α{sub PF} to γ. However, some of the excess C atoms still remain in α{sub PF} until α{sub PF} starts to massively transform to γ. - Highlights: • Massive transformation of αPF to γ in hypoeutectoid steels was observed using CLSM. • C content in αPF during austenitization was analyzed by measured Tm and hardness. • Tm decreases and C content in αPF at Tm increases with increasing total C. • C atoms released from θ during formation of P to γ diffuse excessively into αPF. • Supersaturated C content in αPF is reduced during transformation of αPF to γ.

  11. Diffusive transport parameters of deuterium through China reduced activation ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Wang, Bo; Liu, Lingbo; Xiang, Xin; Rao, Yongchu; Ye, Xiaoqiu; Chen, Chang An

    2016-03-01

    Reduced Activation Ferritic/Martensitic (RAFM) steels have been considered as the most promising candidate structure materials for a fusion reactor. In the recent decades, two new types of RAFM steels, called China Low Activation Martensitic (CLAM) steel and China Low-activation Ferritic (CLF-1) steel, have been developed. The gas evolution permeation technique has been used to investigate diffusive transport parameters of deuterium through CLAM and CLF-1 over the temperature range 623 ∼ 873 K at deuterium pressure of 105 Pa. The resultant transport parameters are: Φ (mol. m-1 s-1 Pa-1/2) = 5.40 × 10-8 exp (-46.8 (kJ. mol-1)/RT), D(m2 s-1) = 3.81 × 10-7 exp(-24.0(kJ. mol-1)/RT) and S (mol. m-3 Pa-1/2) = 1.42 × 10-1 exp(-22.8(kJ. mol-1)/RT) for CLAM; while Φ(mol m-1 s-1 Pa-1/2) = 1.76 × 10-8 exp(-43.9(kJ. mol-1)/RT), D(m2. s-1) = 1.02 × 10-7 exp(-16.9(kJ. mol-1)/RT) and S(mol. m-1 Pa-1/2) = 1.73 × 10-1 exp(-27.0(kJ. mol-1) /RT) for CLF-1. The results show that CLAM is more permeable than CLF-1, thus it is easier for hydrogen isotopes to transport and be removed.

  12. Effect of welding parameters on the heat-affected zone of AISI409 ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Ranjbarnodeh, Eslam; Hanke, Stefanie; Weiss, Sabine; Fischer, Alfons

    2012-10-01

    One of the main problems during the welding of ferritic stainless steels is severe grain growth within the heat-affected zone (HAZ). In the present study, the microstructural characteristics of tungsten inert gas (TIG) welded AISI409 ferritic stainless steel were investigated by electron backscattered diffraction (EBSD), and the effects of welding parameters on the grain size, local misorientation, and low-angle grain boundaries were studied. A 3-D finite element model (FEM) was developed to predict the effects of welding parameters on the holding time of the HAZ above the critical temperature of grain growth. It is found that the base metal is not fully recrystallized. During the welding, complete recrystallization is followed by severe grain growth. A decrease in the number of low-angle grain boundaries is observed within the HAZ. FEM results show that the final state of residual strains is caused by competition between welding plastic strains and their release by recrystallization. Still, the decisive factor for grain growth is heat input.

  13. Deposition and Evaluation of Protective PVD Coatings on Ferritic Stainless Steel SOFC Interconnects

    SciTech Connect

    Gorokhovsky, Vladimir I.; Gannon, Paul; Deibert, Max; Smith, Richard J.; Kayani, Asghar N.; Kopczyk, M.; Van Vorous, D.; Yang, Z Gary; Stevenson, Jeffry W.; Visco, s.; jacobson, c.; Kurokawa, H.; Sofie, Stephen W.

    2006-09-21

    Reduced operating temperatures (600-800°C) of Solid Oxide Fuel Cells (SOFCs) may enable the use of inexpensive ferritic steels as interconnects. Due to the demanding SOFC interconnect operating environment, protective coatings are gaining attention to increase longterm stability. In this study, large area filtered arc deposition (LAFAD) and hybrid filtered arc assisted electron beam physical vapor deposition (FA-EBPVD) technologies were used for deposition of two-segment coatings with Cr-Co-Al-O-N based sublayer and Mn-Co-O top layer. Coatings were deposited on ferritic steel and subsequently annealed in air for various time intervals. Surface oxidation was investigated using RBS, SEM and EDS analyses. Cr volatilization was evaluated using a transpiration apparatus and ICP-MS analysis of the resultant condensate. Electrical conductivity (Area Specific Resistance) was studied as a function of time using the four-point technique with Ag electrodes. The oxidation behavior, Cr volatilization rate, and electrical conductivity of the coated and uncoated samples are reported. Transport mechanisms for various oxidizing species and coating diffusion barrier properties are discussed.

  14. Investigation of microstructure and thermal stability of pulsed plasma processed chromium ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Emelyanova, O.; Dzhumaev, P.; Yakushin, V.; Polsky, V.

    2016-04-01

    This paper presents results of the microstructural evolution and thermal stability of the promising Russian ferritic-martensitic steels (EP 823, EP 900, EK 181 and ChS 139) for the nuclear and fusion application after surface modification by high temperature pulsed plasma flows (HTPPF) treatment. Investigations of microstructure, topography and elemental content changes associated with irradiation by nitrogen plasma with energy density 19-28 J/ cm2 and pulse duration 20 μs were carried out. Changes in microstructure and elemental content occurring in the modified surface layer were characterized by means of scanning electron microscopy (SEM) and X-ray microanalysis (EDS and WDS). It was shown that independently of initial microstructure and phase composition, HTPPF treatment of ferritic- martensitic steels leads to formation of ultrafine homogeneous structure in the near surface layers with typical grain size ∼100 nm. Results of microstructure investigations after annealing during 1 hour demonstrates significant thermal stability of nanostructure formed by HTPPF treatment.

  15. Assessment of Tungsten Content on Tertiary Creep Deformation Behavior of Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Vanaja, J.; Laha, Kinkar

    2015-10-01

    Tertiary creep deformation behavior of reduced activation ferritic-martensitic (RAFM) steels having different tungsten contents has been assessed. Creep tests were carried out at 823 K (550 °C) over a stress range of 180 to 260 MPa on three heats of the RAFM steel (9Cr-W-0.06Ta-0.22V) with tungsten content of 1, 1.4, and 2.0 wt pct. With creep exposure, the steels exhibited minimum in creep rate followed by progressive increase in creep rate until fracture. The minimum creep rate decreased, rupture life increased, and the onset of tertiary stage of creep deformation delayed with the increase in tungsten content. The tertiary creep behavior has been assessed based on the relationship, , considering minimum creep rate () instead of steady-state creep rate. The increase in tungsten content was found to decrease the rate of acceleration of tertiary parameter ` p.' The relationships between (1) tertiary parameter `p' with minimum creep rate and time spent in tertiary creep deformation and (2) the final creep rate with minimum creep rate revealed that the same first-order reaction rate theory prevailed in the minimum creep rate as well as throughout the tertiary creep deformation behavior of the steel. A master tertiary creep curve of the steels has been developed. Scanning electron microscopic investigation revealed enhanced coarsening resistance of carbides in the steel on creep exposure with increase in tungsten content. The decrease in tertiary parameter ` p' with tungsten content with the consequent decrease in minimum creep rate and increase in rupture life has been attributed to the enhanced microstructural stability of the steel.

  16. Investigation on the Behavior of Austenite and Ferrite Phases at Stagnation Region in the Turning of Duplex Stainless Steel Alloys

    NASA Astrophysics Data System (ADS)

    Nomani, J.; Pramanik, A.; Hilditch, T.; Littlefair, G.

    2016-06-01

    This paper investigates the deformation mechanisms and plastic behavior of austenite and ferrite phases in duplex stainless steel alloys 2205 and 2507 under chip formation from a machine turning operation. SEM images and EBSD phase mapping of frozen chip root samples detected a build-up of ferrite bands in the stagnation region, and between 65 and 85 pct, more ferrite was identified in the stagnation region compared to austenite. SEM images detected micro-cracks developing in the ferrite phase, indicating ferritic build-up in the stagnation region as a potential triggering mechanism to the formation of built-up edge, as transgranular micro-cracks found in the stagnation region are similar to micro-cracks initiating built-up edge formation. Higher plasticity of austenite due to softening under high strain is seen responsible for the ferrite build-up. Flow lines indicate that austenite is plastically deforming at a greater rate into the chip, while ferrite shows to partition most of the strain during deformation. The loss of annealing twins and activation of multiple slip planes triggered at high strain may explain the highly plastic behavior shown by austenite.

  17. Investigation on the Behavior of Austenite and Ferrite Phases at Stagnation Region in the Turning of Duplex Stainless Steel Alloys

    NASA Astrophysics Data System (ADS)

    Nomani, J.; Pramanik, A.; Hilditch, T.; Littlefair, G.

    2016-04-01

    This paper investigates the deformation mechanisms and plastic behavior of austenite and ferrite phases in duplex stainless steel alloys 2205 and 2507 under chip formation from a machine turning operation. SEM images and EBSD phase mapping of frozen chip root samples detected a build-up of ferrite bands in the stagnation region, and between 65 and 85 pct, more ferrite was identified in the stagnation region compared to austenite. SEM images detected micro-cracks developing in the ferrite phase, indicating ferritic build-up in the stagnation region as a potential triggering mechanism to the formation of built-up edge, as transgranular micro-cracks found in the stagnation region are similar to micro-cracks initiating built-up edge formation. Higher plasticity of austenite due to softening under high strain is seen responsible for the ferrite build-up. Flow lines indicate that austenite is plastically deforming at a greater rate into the chip, while ferrite shows to partition most of the strain during deformation. The loss of annealing twins and activation of multiple slip planes triggered at high strain may explain the highly plastic behavior shown by austenite.

  18. Characterization of Low Temperature Ferrite/Austenite Transformations in the Heat Affected Zone of 2205 Duplex Stainless Steel Arc Welds

    SciTech Connect

    Palmer, T A; Elmer, J W; Babu, S S; Vitek, J M

    2003-08-20

    Spatially Resolved X-Ray Diffraction (SRXRD) has been used to identify a previously unobserved low temperature ferrite ({delta})/austenite({gamma}) phase transformation in the heat affected zone (HAZ) of 2205 Duplex Stainless Steel (DSS) welds. In this ''ferrite dip'' transformation, the ferrite transforms to austenite during heating to peak temperatures on the order of 750 C, and re-transforms to ferrite during cooling, resulting in a ferrite volume fraction equivalent to that in the base metal. Time Resolved X-Ray Diffraction (TRXRD) and laser dilatometry measurements during Gleeble{reg_sign} thermal simulations are performed in order to verify the existence of this low temperature phase transformation. Thermodynamic and kinetic models for phase transformations, including both local-equilibrium and para-equilibrium diffusion controlled growth, show that diffusion of substitutional alloying elements does not provide a reasonable explanation for the experimental observations. On the other hand, the diffusion of interstitial alloying elements may be rapid enough to explain this behavior. Based on both the experimental and modeling results, two mechanisms for the ''ferrite dip'' transformation, including the formation and decomposition of secondary austenite and an athermal martensitic-type transformation of ferrite to austenite, are considered.

  19. Experimental study of the distribution of alloying elements after the formation of epitaxial ferrite upon cooling in a low-carbon steel

    SciTech Connect

    Santofimia, M.J.; Kwakernaak, C.; Sloof, W.G.; Zhao, L.; Sietsma, J.

    2010-10-15

    The distributions of carbon and substitutional elements in a low-carbon steel during the formation of epitaxial ferrite on cooling after intercritical annealing have been studied by electron probe microanalysis (EPMA). The analysis has shown that the formation of epitaxial ferrite takes place with a partial redistribution of alloying elements between the epitaxial ferrite and the austenite. This redistribution of alloying elements causes compositional gradients in the epitaxial ferrite that lead to a different etching behaviour with respect to the intercritical ferrite. Contrary to Thermo-Calc predictions, a distinct partitioning behaviour of silicon has been observed.

  20. Experimental and Numerical Study on the Effect of ZDDP Films on Sticking During Hot Rolling of Ferritic Stainless Steel Strip

    NASA Astrophysics Data System (ADS)

    Hao, Liang; Jiang, Zhengyi; Wei, Dongbin; Gong, Dianyao; Cheng, Xiawei; Zhao, Jingwei; Luo, Suzhen; Jiang, Laizhu

    2016-08-01

    The aim of this study is to investigate the effect of zinc dialkyl dithio phosphate (ZDDP) films on sticking during hot rolling of a ferritic stainless steel strip. The surface characterization and crack propagation of the oxide scale are very important for understanding the mechanism of the sticking. The high-temperature oxidation of one typical ferritic stainless was conducted at 1373 K (1100 °C) for understanding its microstructure and surface morphology. Hot-rolling tests of a ferritic stainless steel strip show that no obvious cracks among the oxide scale were observed with the application of ZDDP. A finite element method model was constructed with taking into consideration different crack size ratios among the oxide scale, surface profile, and ZDDP films. The simulation results show that the width of the crack tends to be reduced with the introduction of ZDDP films, which is beneficial for improving sticking.

  1. TEM microscopical examination of the magnetic domain boundaries in a super duplex austenitic-ferritic stainless steel

    SciTech Connect

    Fourlaris, G.; Gladman, T.; Maylin, M.

    1996-12-31

    It has been demonstrated in an earlier publication that significant improvements in the coercivity, maximum induction and remanence values can be achieved, by using a 2205 type Duplex austenitic-ferritic stainless steel (DSS) instead of the low alloy medium carbon steels currently being used. These improvements are achieved in the as received 2205 material, and after small amounts of cold rolling have been applied, to increase the strength. In addition, the modification of the duplex austenitic-ferritic microstructure, via a heat treatment route, results in a finer austenite `island` dispersion in a ferritic matrix and provides an attractive option for further modification of the magnetic characteristics of the material. However, the 2205 type DSS exhibits {open_quotes}marginal{close_quotes} corrosion protection in a marine environment, so that a study has been undertaken to examine whether the beneficial effects exhibited by the 2205 DSS, are also present in a 2507 type super-DSS.

  2. Mechanical properties and characteristics of nanometer-sized precipitates in hot-rolled low-carbon ferritic steel

    NASA Astrophysics Data System (ADS)

    Wang, Xiao-pei; Zhao, Ai-min; Zhao, Zheng-zhi; Huang, Yao; Li, Liang; He, Qing

    2014-03-01

    The microstructures and properties of hot-rolled low-carbon ferritic steel have been investigated by optical microscopy, field-emission scanning electron microscopy, transmission electron microscopy, and tensile tests after isothermal transformation from 600°C to 700°C for 60 min. It is found that the strength of the steel decreases with the increment of isothermal temperature, whereas the hole expansion ratio and the fraction of high-angle grain boundaries increase. A large amount of nanometer-sized carbides were homogeneously distributed throughout the material, and fine (Ti, Mo)C precipitates have a significant precipitation strengthening effect on the ferrite phase because of their high density. The nanometer-sized carbides have a lattice parameter of 0.411-0.431 nm. After isothermal transformation at 650°C for 60 min, the ferrite phase can be strengthened above 300 MPa by precipitation strengthening according to the Ashby-Orowan mechanism.

  3. Microstructural Investigation of Fe-Ni-Mn-Mo-V-C-N Ferritic Steels by Neutron Diffraction

    NASA Astrophysics Data System (ADS)

    Baeva, M.; Beskrovnyi, A. I.; Parshorov, I.; Vassilovskii, S. G.

    2010-01-01

    The design of alloys, that economize strategic element as chromium requires detailed physical investigations of their structure and phase composition. In the search for new materials in the last two decades a new class of Fe alloys was composed—the so-called nitrogen steels. The contemporary achievements in the casting technology—the use of nitrogen under high preasure above the melt—made possible the production of Fe alloys with nitrogen concentration even above 0.4 wt%. The wide application of investigated alloy system is connected with creation of alloys without presence of strong carbides-forming elements. The microstructure and phase formation of these new materials are insufficiently studied. The aim of this work is to characterize the microstructure and phase composition of two series Fe-alloys casted with and without nitrogen pressure above the melt. The so cast steels appear as experimental ones and they are directed to demonstrate the possibility for nitrogen doping of steels without presence of Chromium in them. The latter is technologically difficult to fulfil at usual conditions. Six samples [with lower nitrogen, N = 0.0111 wt%] are cast at normal pressure, and six samples [with higher nitrogen, N0.2121 wt%] are cast at pressure of 10.106 Pa. The results of Rietveld structure analysis of Time-Of-Flight neutron diffraction data show that studied steels consist of purely ferritic crystal phase (Body Centered Cubic crystal lattice).

  4. Precipitate phases in normalized and tempered ferritic/martensitic steel P92

    NASA Astrophysics Data System (ADS)

    Shen, Yinzhong; Liu, Huan; Shang, Zhongxia; Xu, Zhiqiang

    2015-10-01

    Ferritic/martensitic steel P92 is a promising candidate for cladding and duct applications in Sodium-Cooled Fast Reactor. The precipitate phases of the P92 steel normalized at 1323 K (1050 °C) for 30 min and tempered at 1038 K (765 °C) for 1 h have been investigated using transmission electron microscopes. Four types of phases consisting of M23C6, MX, M2X and sigma-FeCr were identified in the steel. MX phases consist of Nb-rich M(C,N) carbonitride, Nb-rich MC carbide, V-rich M(C,N) carbonitride, V-rich MC carbide, V-rich MN nitride, and complex MC carbides with Nb-rich MC core and V-rich MC wings. M2X phases consist of Cr-rich M2(C,N) carbonitride, Cr-rich M2C carbide and M2N nitride. Sigma-FeCr has a simple tetragonal lattice and a typical chemical formula of Fe0.45Cr0.45W0.1. M23C6 and MX are the dominant phases, while the sigma-FeCr has the lowest content. The formation of sigma-FeCr and M2X phases in the steel is also discussed.

  5. Effect of ultrasonic impact peening on the corrosion of ferritic-martensitic steels in supercritical water

    NASA Astrophysics Data System (ADS)

    Dong, Ziqiang; Liu, Zhe; Li, Ming; Luo, Jing-Li; Chen, Weixing; Zheng, Wenyue; Guzonas, Dave

    2015-02-01

    Ferritic-Martensitic (F/M) steels are important candidate alloys to be used in the next generation (Generation-IV) SCWRs. In this work, two F/M steels with the same Cr content of around 12 wt.% and varied Si content from 0.6 wt.% to 2.2 wt.% were evaluated in supercritical water (SCW) at 500 °C and 25 MPa for up to 1000 h. The effect of ultrasonic shot peening on the oxidation behavior of these F/M steels have been investigated. The results showed that the oxidation was affected by the Si content as well as the surface modification. The F/M steel with low Si concentration exhibited higher corrosion resistance than that of the alloy with high Si content. Shot peening, which could modify the microstructure at the surface, showed significantly beneficial effect to improving the oxidation resistance. A thin, uniform oxide layer formed on the peened sample could be attributed to the enhanced diffusion of Cr induced by the surface modification.

  6. Constitutive modeling of the mechanical behavior of high strength ferritic steels for static and dynamic applications

    NASA Astrophysics Data System (ADS)

    Abed, Farid H.

    2010-11-01

    A constitutive relation is presented in this paper to describe the plastic behavior of ferritic steel over a broad range of temperatures and strain rates. The thermo-mechanical behavior of high strength low alloy (HSLA-65) and DH-63 naval structural steels is considered in this study at strains over 40%. The temperatures and strain rates are considered in the range where dynamic strain aging is not effective. The concept of thermal activation analysis as well as the dislocation interaction mechanism is used in developing the flow model for both the isothermal and adiabatic viscoplastic deformation. The flow stresses of the two steels are very sensitive to temperature and strain rate, the yield stresses increase with decreasing temperatures and increasing strain rates. That is, the thermal flow stress is mainly captured by the yield stresses while the hardening stresses are totally pertained to the athermal component of the flow stress. The proposed constitutive model predicts results that compare very well with the measured ones at initial temperature range of 77 K to 1000 K and strain rates between 0.001 s-1 and 8500 s-1 for both steels.

  7. Diffusion Bonding Beryllium to Reduced Activation Ferritic Martensitic Steel: Development of Processes and Techniques

    NASA Astrophysics Data System (ADS)

    Hunt, Ryan Matthew

    Only a few materials are suitable to act as armor layers against the thermal and particle loads produced by magnetically confined fusion. These candidates include beryllium, tungsten, and carbon fiber composites. The armor layers must be joined to the plasma facing components with high strength bonds that can withstand the thermal stresses resulting from differential thermal expansion. While specific joints have been developed for use in ITER (an experimental reactor in France), including beryllium to CuCrZr as well as tungsten to stainless steel interfaces, joints specific to commercially relevant fusion reactors are not as well established. Commercial first wall components will likely be constructed front Reduced Activation Ferritic Martensitic (RAFM) steel, which will need to be coating with one of the three candidate materials. Of the candidates, beryllium is particularly difficult to bond, because it reacts during bonding with most elements to form brittle intermetallic compounds. This brittleness is unacceptable, as it can lead to interface crack propagation and delamination of the armor layer. I have attempted to overcome the brittle behavior of beryllium bonds by developing a diffusion bonding process of beryllium to RAFM steel that achieves a higher degree of ductility. This process utilized two bonding aids to achieve a robust bond: a. copper interlayer to add ductility to the joint, and a titanium interlayer to prevent beryllium from forming unwanted Be-Cu intermetallics. In addition, I conducted a series of numerical simulations to predict the effect of these bonding aids on the residual stress in the interface. Lastly, I fabricated and characterized beryllium to ferritic steel diffusion bonds using various bonding parameters and bonding aids. Through the above research, I developed a process to diffusion bond beryllium to ferritic steel with a 150 M Pa tensile strength and 168 M Pa shear strength. This strength was achieved using a Hot Isostatic

  8. Safe Use Limits for Advanced Ferritic Steels in Ultra-Supercritical Power Boilers.

    SciTech Connect

    Swindeman, RW

    2003-11-03

    In 2000, a Cooperative Research and Development Agreement (CRADA) was undertaken between the Oak Ridge National Laboratory (ORNL) and the Babcock & Wilcox Company to examine the databases for advanced ferritic steels and determine the safe limits for operation in supercritical steam power boilers. The materials of interest included the vanadium-modified 9-12% Cr steels with 1-2% Mo or W. The first task involved a review of pertinent information and the down-selection of a steel of special interest. The long-time database for 9Cr-1Mo-V steel was found to be most satisfactory for the examinations, and this steel was taken to be representative of the group. The second task involved the collection of aged and service exposed samples for metallurgical and mechanical testing. Here, aged samples to 75,000 hours, laboratory-tested samples to 83,000 hours, and service-exposed sample with up to 143,000 hours exposure were collected. The third task involved mechanical testing of exposed samples. Creep-rupture testing to long times was undertaken. Variable stress and temperature testing was included. Results were compared against the prediction of damage models. These models seemed to be adequate for life prediction. The fourth task involved the metallurgical examination of exposed specimens. Changes in microstructure were compared against published information on the evolution of microstructures in 9Cr-Mo-V steels and the results were found to be consistent with expectations. The fifth task involved a survey of steam and fireside corrosion. Data from the service-exposed tubing was examined, and a literature survey was undertaken as part of an activity in support of ultra-supercritical steam boiler technology. The corrosion study indicated some concerns about long-time fireside corrosion and suggested temperature limits were needed for corrosive coal ash conditions.

  9. Processing and microstructure characterisation of oxide dispersion strengthened Fe-14Cr-0.4Ti-0.25Y2O3 ferritic steels fabricated by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Zhang, Hongtao; Huang, Yina; Ning, Huanpo; Williams, Ceri A.; London, Andrew J.; Dawson, Karl; Hong, Zuliang; Gorley, Michael J.; Grovenor, Chris R. M.; Tatlock, Gordon J.; Roberts, Steve G.; Reece, Michael J.; Yan, Haixue; Grant, Patrick S.

    2015-09-01

    Ferritic steels strengthened with Ti-Y-O nanoclusters are leading candidates for fission and fusion reactor components. A Fe-14Cr-0.4Ti + 0.25Y2O3 (14YT) alloy was fabricated by mechanical alloying and subsequently consolidated by spark plasma sintering (SPS). The densification of the 14YT alloys significantly improved with an increase in the sintering temperature. Scanning electron microscopy and electron backscatter diffraction revealed that 14YT SPS-sintered at 1150 °C under 50 MPa for 5 min had a high density (99.6%), a random grain orientation and a bimodal grain size distribution (<500 nm and 1-20 μm). Synchrotron X-ray diffraction patterns showed bcc ferrite, Y2Ti2O7, FeO, and chromium carbides, while transmission electron microscopy and atom probe tomography showed uniformly dispersed Y2Ti2O7 nanoclusters of <5 nm diameter and number density of 1.04 × 1023 m-3. Due to the very much shorter consolidation times and lower pressures used in SPS compared with the more usual hot isostatic pressing routes, SPS is shown to be a cost-effective technique for oxide dispersion strengthened (ODS) alloy manufacturing with microstructural features consistent with the best-performing ODS alloys.

  10. In Situ Synchrotron Tensile Investigations on 14YWT, MA957 and 9-Cr ODS Alloys

    SciTech Connect

    Lin, Jun-Li; Mo, Kun; Yun, Di; Miao, Yinbin; Liu, Xiang; Zhao, Huijuan; Hoelzer, David T; Park, Jun-Sang; Almer, Jonathan; Zhang, Guangming; Zhou, Zhangjian; Stubbins, James; Yacout, Abdellatif

    2016-01-01

    Nanostructured ferritic alloys (NFAs) provide exceptional radiation tolerance and high-temperature mechanical properties when compared to traditional ferritic and ferritic/martensitic (F/M) steels. Their remarkable properties result from ultrahigh density and ultrafine size of Y-Ti-O nanoclusters within the ferritic matrix. In this work, we applied a high-energy synchrotron radiation X-ray to study the deformation process of two NFAs including 14YWT and MA957, and a 9-Cr ODS steel. Only the relatively large nanoparticles in the 9-Cr ODS were observed in the synchrotron X-ray diffraction. The nanoclusters in both 14 YWT and MA957 were invisible in the measurement due to their non-stoichiometric nature. Due to the different sizes of nanoparticles and nanoclusters in the materials, the Orowan looping was considered to be the major strengthening mechanism in the 9-Cr ODS, while the dispersed-barrier-hardening is dominant strengthening mechanism in both 14YWT and MA957, respectively. This analysis was inferred from the different build-up rates of dislocation density when plastic deformation was initiated. Finally, the dislocation densities interpreted from the X-ray measurements were successfully modeled using the Bergstr m s dislocation models.

  11. Effect of Niobium on the Ferrite Continuous-Cooling-Transformation (CCT) Curve of Ultrahigh-Thickness Cr-Mo Steel

    NASA Astrophysics Data System (ADS)

    Lee, Sanghoon; Na, Hyesung; Kim, Byunghoon; Kim, Dongjin; Kang, Chungyun

    2013-06-01

    Pressure vessels made for petrochemical and power plants using Cr-Mo steel must be thick (≥400 mm) and have high tensile strength (≥600 MPa). However, the tensile strength in the middle portion of the vessel is very low as a result of ferrite formation. Therefore, research was performed to study the ferrite transformation that occurs in the middle portion of high-thickness Cr-Mo steel when Nb is added to it. The ferrite-formation start time of the continuous-cooling-transformation (CCT) curve decreased with an increase in Nb content until the latter reached 0.05 pct. On cooling from the austenitizing temperature, some of the NbC present at the austenitizing temperature of 1203 K (930 °C) goes into austenite solution in the temperature range of 1173 K to 1073 K (900 °C to 800 °C). However, the ferrite curve shifted to the left for the alloy containing 0.075 pct Nb. It is postulated that the surplus NbC could act as ferrite nucleation sites despite the lower cooling rate. As a result, the hardenability improved in the order of the following Nb content: 0.05 pct, 0.025 pct, 0 pct, and 0.075 pct.

  12. Modification in the Microstructure of Mod. 9Cr-1Mo Ferritic Martensitic Steel Exposed to Sodium

    NASA Astrophysics Data System (ADS)

    Prasanthi, T. N.; Sudha, Cheruvathur; Paul, V. Thomas; Bharasi, N. Sivai; Saroja, S.; Vijayalakshmi, M.

    2014-09-01

    Mod. 9Cr-1Mo is used as the structural material in the steam generator circuit of liquid metal-cooled fast breeder reactors. Microstructural modifications on the surface of this steel are investigated after exposing to flowing sodium at a temperature of 798 K (525 °C) for 16000 hours. Sodium exposure results in the carburization of the ferritic steel up to a depth of ~218 µm from the surface. Electron microprobe analysis revealed the existence of two separate zones with appreciable difference in microchemistry within the carburized layer. Differences in the type, morphology, volume fraction, and microchemistry of the carbides present in the two zones are investigated using analytical transmission electron microscopy. Formation of separate zones within the carburized layer is understood as a combined effect of leaching, diffusion of the alloying elements, and thermal aging. Chromium concentration on the surface in the α-phase suggested possible degradation in the corrosion resistance of the steel. Further, concentration-dependent diffusivities for carbon are determined in the base material and carburized zones using Hall's and den Broeder's methods, respectively. These are given as inputs for simulating the concentration profiles for carbon using numerical computation technique based on finite difference method. Predicted thickness of the carburized zone agrees reasonably well with that of experiment.

  13. Effect of silicon on the microstructure and mechanical properties of reduced activation ferritic/martensitic steel

    NASA Astrophysics Data System (ADS)

    Chen, Shenghu; Rong, Lijian

    2015-04-01

    The effect of Si in the range of 0.05-0.77 wt.% on the microstructure, tensile properties and impact toughness of reduced activation ferritic/martensitic (RAFM) steels has been investigated. An increase in Si content affected the prior austenite grain size resulting in an increase in the tensile strength at room temperature. The tensile strength of steels tested above 773 K did not change significantly with the addition of Si, which was due to the diminished carbide hardening effect and boundary strengthening effect. Detailed fractographic analysis revealed that tear fractures occurred in the samples tensile tested at room temperature, while cup and cone fractures were found in samples tensile tested at temperatures above 773 K, which were induced by the easing of dislocation pile-ups. The ductile-to-brittle transition temperature (DBTT) decreased when the Si content increased to 0.22 wt.%. However, the DBTT increased when the Si content reached 0.77 wt.% and this was due to the precipitation of Laves phase. The RAFM steel with approximately 0.22 wt.% Si content was found to possess an optimized combination of microstructure, tensile properties and impact toughness.

  14. Radiation damage in ferritic/martensitic steels for fusion reactors: a simulation point of view

    NASA Astrophysics Data System (ADS)

    Schäublin, R.; Baluc, N.

    2007-12-01

    Low activation ferritic/martensitic steels are good candidates for the future fusion reactors, for, relative to austenitic steels, their lower damage accumulation and moderate swelling under irradiation by the 14 MeV neutrons produced by the fusion reaction. Irradiation of these steels, e.g. EUROFER97, is known to produce hardening, loss of ductility, shift in ductile to brittle transition temperature and a reduction of fracture toughness and creep resistance starting at the lowest doses. Helium, produced by transmutation by the 14 MeV neutrons, is known to impact mechanical properties, but its effect at the microstructure level is still unclear. The mechanisms underlying the degradation of mechanical properties are not well understood, despite numerous studies on the evolution of the microstructure under irradiation. This impedes our ability to predict materials' behaviour at higher doses for use in the future fusion reactors. Simulations of these effects are now essential. An overview is presented on molecular dynamics simulations of the primary state of damage in iron and of the mobility of a dislocation, vector of plasticity, in the presence of a defect.

  15. Insight into the microstructural characterization of ferritic steels using micromagnetic parameters

    SciTech Connect

    Moorthy, V.; Vaidyanathan, S.; Raj, B.; Jayakumar, T.; Kashyap, B.P.

    2000-04-01

    The influence of tempering-induced microstructural changes on the micromagnetic parameters such as magnetic Barkhausen emission (MBE), coercive force (H{sub c}), residual induction (B{sub r}), and maximum induction (B{sub max}) has been studied in 0.2 pct carbon steel, 2.25Cr-1Mo steel, and 9Cr-1Mo steel. It is observed that, after short tempering, the micromagnetic parameters show more or less linear correlation with hardness, which is attributed to the reduction in dislocation density, but long-term tempering produces nonlinear behavior. The variation in each of these parameters with tempering time has been explained based on the changes in the size and distribution of ferrite laths/grains and precipitates. It has been shown that the individual variation in the microstructural features such as size and distribution of laths/grains and precipitates during tempering can be clearly identified by the MBE parameters, which is not possible from the hysteresis loop parameters (H{sub c} and B{sub r}). It is also shown that the MBE parameters cannot only be used to identify different stages of tempering but also to quantify the average size of laths/grains and second-phase precipitates.

  16. Effect of V and Ta on the precipitation behavior of 12%Cr reduced activation ferrite/martensite steel

    SciTech Connect

    Xiao, Xiang; Liu, Guoquan; Hu, Benfu; Wang, Jinsan; Ullah, Asad

    2013-08-15

    12%Cr reduced activation ferrite/martensite steels are promising candidate materials for good corrosion and irradiation resistance used for supercritical water-cooled reactor cladding and in-core components. V and Ta are considered to have improved the creep strength of high Cr steels by precipitating as MX phase. In this paper, a series of trial products microalloyed with V and V–Ta are produced, and the microstructure is characterized after quenching at 1050 °C and tempering at 780 °C by using TEM method to investigate the effect of these elements on the precipitation behavior of 12%Cr reduced activation ferrite/martensite steel. The results from both the experimental observations and thermodynamic and kinetic calculations reveal that V and V–Ta can promote the stable MX precipitation instead of M{sub 2}X, thus increasing the volume fraction of M{sub 23}C{sub 6}. Two-phase separation behavior of the (Ta, V)(C, N) carbonitride into a Ta(V)C(N) phase and a V(Ta)N(C) phase in 12Cr3WVTa steel is observed and further discussed. - Highlights: • Microalloyed with V and V-Ta can promote the precipitation of MX instead of M{sub 2}X. • The presence of delta-ferrite in microstructure affects the morphology of MX. • Two-phase separation of MX carbonitride was observed in 12Cr3WVTa steel.

  17. Upper acicular ferrite formation in a medium-carbon microalloyed steel by isothermal transformation: Nucleation enhancement by CuS

    NASA Astrophysics Data System (ADS)

    Madariaga, I.; Romero, J. L.; Gutiérrez, I.

    1998-03-01

    The isothermal transformation vs time of a medium-carbon microalloyed steel at 450°C, following austenitization at 1250°C for 45 minutes, has been investigated using optical microscopy, scanning electron microscopy, and transmission electron microscopy (TEM). At short times, the fine microstructure of acicular ferrite is nucleated at MnS inclusions, which are covered by a shell of a hexagonal CuS phase. The special orientation between MnS and the CuS crystals of this shell enables the formation of a low-energy interface between the ferrite and the inclusion with, at the same time, the ferrite satisfying one of the 24 variants of the orientation relationship into the Bain region with austenite. As the treatment times are increased, the increase in the volume fraction of acicular ferrite being formed raises the carbon concentration of the austenite, such that some retained austenite instead of martensite is observed for these intermediate treatment times. This retained austenite transforms to ferrite plus carbides at long treatment times, resulting in a final microstructure of acicular ferrite, very similar in nature to those encountered in the case of upper bainite formation.

  18. Effect of hot-rolling and cooling rate on microstructure and high-temperature strength in 9CrODS steel

    NASA Astrophysics Data System (ADS)

    Wu, XCH.; Ukai, S.; Miyata, R.; Oono, N.; Hayashi, S.; Leng, B.; Ohtsuka, S.; Kaito, T.

    2013-09-01

    The 9CrODS steel specimens were prepared by different processing with hot-rolling and different cooling rate. The hardness and high-temperature tensile properties were measured. Microstructure was analyzed by means of EBSD inverse pole figure and kernel average miss-orientation angles. The hot-rolled and then air-cooled specimen has the highest tensile strength. The furnace-cooled specimen also has better tensile strength at 700 °C than air-cooled specimen at normalized condition. The high-temperature strength of 9CrODS steel is significantly improved with increasing grain size that can be induced by hot-rolling or furnace-slow cooling, where the localized grain boundary deformation can be suppressed.

  19. Acoustic emission-microstructural relationships in ferritic steels. Part 1: The effect of cooling rate

    NASA Astrophysics Data System (ADS)

    Wadley, H. N. G.; Scruby, C. B.

    1985-06-01

    Acoustic emission is controlled during deformation and fracture by the dynamics of dislocation motion and crack advance. The nature of the relationship between defect dynamics and acoustic emission in tensile samples of specially prepared low alloy steels containing 3.25 wt.% Ni, 1 wt.% Mn and a variable carbon content from 0.06 to 0.49 wt.% is studied. The most energetic signals are from microstructures with an initially low dislocation density and a ferrite dimension of approx. 10 microns, indicating the propagation of high velocity dislocations in ferrite to be the origin of acoustic emission during deformation. This is consistent with a model in which the product of glide distance and velocity (which are both controlled by microstructure) determines the amplitude of the acoustic emission. During subcritical micro-fracture, intergranular and alternating shear modes of microcracking in high strength conditions generate detectable signals. Both involve the rapid growth of cracks over distances of 10 to 100 micron. The ductile dimple mode of fracture is found to generate no detectable signals despite wide variations in dimple spacing and fracture stress. This is consistent with the recognized view that such fracture occurs under essentially static conditions.

  20. TIG and HIP joining of Reduced Activation Ferrite/Martensitic steel for the Korean ITER-TBM

    NASA Astrophysics Data System (ADS)

    Ku, Duck Young; Oh, Seungjin; Ahn, Mu-Young; Yu, In-Keun; Kim, Duck-Hoi; Cho, Seungyon; Choi, Im-Sub; Kwon, Ki-Bum

    2011-10-01

    Korea is developing a Helium Cooled Solid Breeder Test Blanket Module for ITER. The primary candidate structural material is a Reduced Activation Ferritic/Martensitic steel. The complex TBM structure requires developing joining technologies for successful fabrication. The characteristics of Tungsten Inert Gas welding and Hot Isostatic Pressing joining of RAFM steel were investigated. Metallurgical examinations showed that the steel grain size was increased after HIP joining and recovered by post joining heat treatment. Both TIG welding and HIP joining are found to be acceptable for ITER TBM based on mechanical tests and microstructure examination.

  1. The role of molybdenum additions and prior deformation on acicular ferrite formation in microalloyed Nb-Ti low-carbon line-pipe steels

    SciTech Connect

    Tang Zhenghua Stumpf, Waldo

    2008-06-15

    Microstructures in Nb-Ti-microalloyed line-pipe steels with various molybdenum additions, consisted mostly of acicular ferrite plus polygonal ferrite after hot rolling and rapid cooling. Structure-sensitive surface relief after etching on shadowed extraction replicas, allowed quantification of the acicular and polygonal ferrite contents. Continuous cooling transformation diagrams of two alloys, one Mo-free and the other containing 0.22% Mo, were determined for cooling rates from 0.1 to 40 deg. C s{sup -1} without and with prior deformation of the austenite below the nil-recrystallisation temperature. Molybdenum additions slightly enhanced the acicular ferrite formation in the strain-free austenite whereas prior deformation had a much greater effect, and strongly promoted acicular ferrite formation in both alloys. Thin foil electron microscopy of acicular ferrite in these low-inclusion content alloys showed a preference for parallel acicular ferrite laths with less 'chaotically' nucleated laths.

  2. Non-instantaneous growth characteristics of martensitic transformation in high Cr ferritic creep-resistant steel

    NASA Astrophysics Data System (ADS)

    Liu, Chenxi; Shao, Yi; Chen, Jianguo; Liu, Yongchang

    2016-08-01

    Microstructural observation and high-resolution dilatometry were employed to investigate kinetics of martensitic transformation in high Cr ferritic creep-resistant steel upon different quenching/cooling rates. By incorporating the classical athermal nucleation and impingement correction, a non-instantaneous growth model for martensitic transformation has been developed. The developed model describes austenite/martensite interface mobility during martensite growth. The growth rate of martensite is found to be varied from 1 × 10-6 to 3 × 10-6 m/s. The low interface mobility suggests that it is not appropriate to presume the instantaneous growth behavior of martensite. Moreover, based on the proposed model, nucleation rate of martensite under different cooling rates is found to be nearly the same, while the growth rate of martensite is promoted by increasing the cooling rate.

  3. Friction Stir Welding Of Ma957 Oxide Dispersion Strengthened Ferritic Steel

    SciTech Connect

    Howard, Stanley M.; Jasthi, Bharat K.; Arbegast, William J.; Grant, Glenn J.; Koduri, Santhosh K.; Herling, Darrell R.; Gelles, David S.

    2005-04-02

    A 1-in. (25.4 mm) diameter yttria-dispersion-strengthened MA957 ferritic steel alloy tube with a 0.125" (3.18 mm) wall thickness was successfully plasticized by friction stir welding. The pin tool was a W-Re tool with 0.125" (3.17 mm) diameter tip. It showed no discernable wear for the total 12" (305 mm) of weld. Weld conditions were 1000 and 1400 RPM, 4 in/min (101 mm/min), with and without preheating to 135ºC. Metallographic analysis of the post friction-stir welded material showed a decrease in material hardness to 225±22 HV compared to the parent material at 373±21 HV. All weld conditions produced plasticization; however, improved plasticization was observed for preheated samples

  4. Effect of mechanical restraint on weldability of reduced activation ferritic/martensitic steel thick plates

    NASA Astrophysics Data System (ADS)

    Serizawa, Hisashi; Nakamura, Shinichiro; Tanaka, Manabu; Kawahito, Yousuke; Tanigawa, Hiroyasu; Katayama, Seiji

    2011-10-01

    As one of the reduced activation ferritic/martensitic steels, the weldability of thick F82H plate was experimentally examined using new heat sources in order to minimize the total heat input energy in comparison with TIG welding. A full penetration of 32 mm thick plate could be produced as a combination of a 12 mm deep first layer generated by a 10 kW fiber laser beam and upper layers deposited by a plasma MIG hybrid welding with Ar + 2%O shielding gas. Also, the effect of mechanical restraint on the weldability under EB welding of thick F82H plate was studied by using FEM to select an appropriate specimen size for the basic test. The appropriate and minimum size for the basic test of weldability under EB welding of 90 mm thick plate might be 200 mm in length and 400 mm in width where the welding length should be about 180 mm.

  5. Low-Cycle Fatigue Properties of P92 Ferritic-Martensitic Steel at Elevated Temperature

    NASA Astrophysics Data System (ADS)

    Zhang, Zhen; Hu, ZhengFei; Schmauder, Siegfried; Mlikota, Marijo; Fan, KangLe

    2016-04-01

    The low-cycle fatigue behavior of P92 ferritic-martensitic steel and the corresponding microstructure evolution at 873 K has been extensively studied. The test results of fatigue lifetime are consistent with the Coffin-Manson relationship over a range of controlled total strain amplitudes from 0.15 to 0.6%. The influence of strain amplitude on the fatigue crack initiation and growth has been observed using optical microscopy and scanning electron microscopy. The formation mechanism of secondary cracks is established according to the observation of fracture after fatigue process and there is an intrinsic relationship between striation spacing, current crack length, and strain amplitude. Transmission electron microscopy has been employed to investigate the microstructure evolution after fatigue process. It indicates the interaction between carbides and dislocations together with the formation of cell structure inhibits the cyclic softening. The low-angle sub-boundary elimination in the martensite is mainly caused by the cyclic stress.

  6. Resistance spot weldability of 11Cr-ferritic/martensitic steel sheets

    NASA Astrophysics Data System (ADS)

    Uwaba, Tomoyuki; Yano, Yasuhide; Ito, Masahiro

    2012-02-01

    Resistance spot welding of 11Cr-0.4Mo-2W, V, Nb ferritic/martensitic steel sheets with different thicknesses was examined to develop a manufacturing technology for a fast reactor fuel subassembly with an inner duct structure. In the spot welding, welding current, electrode force, welding time and holding time were varied as welding parameters to investigate the appropriate welding conditions. Welding conditions under which spot weld joints did not have either crack or void defects in the nugget could be found when the electrode force was increased to 9.8 kN. It was also found that the electrode cap with a longer tip end length was effective for preventing weld defect formations. Strength of the spot welded joint was characterized from micro hardness and shear tension tests. In addition, the ductile-to-brittle transition temperature of the spot welded joint was measured by Charpy impact tests with specimens that had notches in the welded zone.

  7. Ferritic steel for use in nuclear energy — A report of the snowbird conference

    NASA Astrophysics Data System (ADS)

    Davis, J. W.

    1984-05-01

    This international conference on ferritic or martensitic steels consisted of a planary session with all invited papers and several parallel sessions of contributed papers. The conference was sponsored by the Metallurgical Society of the American Institute of Mining, Metallurgical, and Petroleum Engineers (AIME) as well as several industrial organizations. The technical program chairmen were J. W. Davis of MDAC and D. J. Michel of the U.S. Naval Research Laboratory. The Program committee was composed of representatives from the Federal Republic of Germany, France, Japan, the UK, and the USA. The conference proceedings will be published as a hard bound book by the AIME. Consequently, the present paper is intended to highlight the results of the conference prior to the publication of the proceedings.

  8. From embryos to precipitates: A study of nucleation and growth in a multicomponent ferritic steel

    NASA Astrophysics Data System (ADS)

    Zhang, Z. W.; Liu, C. T.; Wang, X.-L.; Littrell, K. C.; Miller, M. K.; An, K.; Chin, B. A.

    2011-11-01

    The nucleation and growth of nanoscale precipitates in a new class of high-strength, multicomponent, ferritic steels has been studied with complementary state-of-the-art microstructural characterization techniques of atom probe tomography for individual embryos and precipitates and small-angle neutron scattering for their statistical averages. Both techniques revealed a bimodal size distribution, with subnanometer embryos, and nanoscale precipitates. The embryos, which have a radius of ˜0.4 nm, are enriched in Cu and served as preferential sites for nucleation. The critical radius for nucleation was determined to be ˜0.7 nm. Subsequent growth of the precipitates is dictated by volumetric diffusion, as predicted by the Lifshitz-Slyozov-Wagner theory.

  9. Investigation of AISI 441 Ferritic Stainless Steel and Development of Spinel Coatings for SOFC Interconnect Applications

    SciTech Connect

    Yang, Zhenguo; Xia, Guanguang; Wang, Chong M.; Nie, Zimin; Templeton, Joshua D.; Singh, Prabhakar; Stevenson, Jeffry W.

    2008-05-30

    As part of an effort to develop cost-effective ferritic stainless steel-based interconnects for solid oxide fuel cell (SOFC) stacks, both bare and spinel coated AISI 441 were studied in terms of metallurgical characteristics, oxidation behavior, and electrical performance. The conventional melt metallurgy used for the bulk alloy fabrication leads to significant processing cost reduction and the alloy chemistry with the presence of minor alloying additions of Nb and Ti facilitate the strengthening by precipitation and formation of Laves phase both inside grains and along grain boundaries during exposure in the intermediate SOFC operating temperature range. The Laves phase formed along the grain boundaries also ties up Si and prevents the formation of an insulating silica layer at the scale/metal interface during prolonged exposure. The substantial increase in ASR during long term oxidation due to oxide scale growth suggested the need for a conductive protection layer, which could also minimize Cr evaporation. In particular, Mn1.5Co1.5O4 based surface coatings on planar coupons drastically improved the electrical performance of the 441, yielding stable ASR values at 800ºC for over 5,000 hours. Ce-modified spinel coatings retained the advantages of the unmodified spinel coatings, and also appeared to alter the scale growth behavior beneath the coating, leading to a more adherent scale. The spinel protection layers appeared also to improve the surface stability of 441 against the anomalous oxidation that has been observed for ferritic stainless steels exposed to dual atmosphere conditions similar to SOFC interconnect environments. Hence, it is anticipated that, compared to unmodified spinel coatings, the Ce-modified coatings may lead to superior structural stability and electrical performance.

  10. Development of brazing foils to join monocrystalline tungsten alloys with ODS-EUROFER steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Kalashnikov, A. N.; Suchkov, A. N.; Moeslang, A.; Rohde, M.

    2007-08-01

    Results on rapidly solidified filler metals for brazing W with W and monocrystalline W with EUROFER steel (FS) are presented. Rapidly quenched powder-type filler metals based on Ti bal-V-Cr-Be were developed to braze polycrystalline W with monocrystalline W. In addition, Fe bal-Ta-Ge-Si-B-Pd alloys were developed to braze monocrystalline W with FS for helium gas cooled divertors and plasma-facing components. The W to FS brazed joints were fabricated under vacuum at 1150 °C, using a Ta spacer of 0.1 mm in thickness to account for the different thermal expansions. The monocrystalline tungsten as well as the related brazed joints withstood 30 cycles between 750 °C/20 min and air cooling/3-5 min.

  11. Effect of crack length-to-width ratio on crack resistance of high Cr-ODS steels at high temperature for fuel cladding application

    NASA Astrophysics Data System (ADS)

    Chaouadi, R.; Ramesh, M.; Gavrilov, S.

    2013-11-01

    Oxide dispersion strengthened (ODS) steels with high Cr-content are extensively investigated in Europe, Japan and United States by the nuclear materials community for application to both advanced fission reactors and fusion systems. In comparison to standard high Cr-steels, the expected operation temperature range can be extended to 650 °C or more because of their improved creep resistance. However, their crack resistance behavior in the high temperature range was less investigated.The aim of the present paper is to provide some insight on their fracture behavior at high temperature and different crack configurations, in particular shallow crack. Crack resistance measurements were performed on a 12%Cr-ODS steel using compact tension specimens at 650 °C considering both shallow and deep crack configurations. Finite element calculations were performed on a typical fuel cladding tube geometry to assess the performances in terms of crack resistance. It is found that the temperature gradient across the wall should be maintained low enough to avoid cracking. After irradiation in corrosive environment, the boundary conditions might be further affected limiting therefore the lifetime of ODS cladding.

  12. Long term high temperature oxidation characteristics of La and Cu alloyed ferritic stainless steels for solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Swaminathan, Srinivasan; Lee, Young-Su; Kim, Dong-Ik

    2016-09-01

    To ensure the best performance of solid oxide fuel cell metallic interconnects, the Fe-22 wt.% Cr ferritic stainless steels with various La contents (0.006-0.6 wt.%) and Cu addition (1.57 wt.%), are developed. Long-term isothermal oxidation behavior of these steels is investigated in air at 800 °C, for 2700 h. Chemistry, morphology, and microstructure of the thermally grown oxide scale are examined using XPS, SEM-EDX, and XRD techniques. Broadly, all the steels show a double layer consisting of an inner Cr2O3 and outer (Mn, Cr)3O4. Distinctly, in the La-added steels, binary oxides of Cr, Mn and Ti are found at the oxide scale surface together with (Mn, Cr)3O4. Furthermore, all La-varied steels possess the metallic Fe protrusions along with discontinuous (Mn, Cr)3O4 spinel zones at the oxide scale/metal interface and isolated precipitates of Ti-oxides in the underlying matrix. Increase of La content to 0.6 wt.% is detrimental to the oxidation resistance. For the Cu-added steel, Cu is found to segregate strongly at the oxide scale/metal interface which inhibits the ingress of oxygen thereby suppressing the subscale formation of (Mn, Cr)3O4. Thus, Cu addition to the Fe-22Cr ferritic stainless steels benefits the oxidation resistance.

  13. Investigation of Iron-Chromium-Niobium-Titanium Ferritic Stainless Steel for Solid Oxide Fuel Cell Interconnect Applications

    SciTech Connect

    Yang, Zhenguo; Xia, Guanguang; Wang, Chong M.; Nie, Zimin; Templeton, Joshua D.; Stevenson, Jeffry W.; Singh, Prabhakar

    2008-09-01

    As part of an effort to develop cost-effective ferritic stainless steel-based interconnects for solid oxide fuel cell (SOFC) stacks, AL 441 HPTM was studied in terms of its metallurgical characteristics, oxidation behavior, and electrical performance. Minor alloying elements (Nb and Ti) captured interstitials such as C by forming carbides, stabilizing the ferritic structure and mitigating the risks of sensitization and inter-granular corrosion. Laves phases rich in Nb and Si precipitated along grain boundaries during high temperature exposure, improving the steel’s high temperature mechanical strength. The capture of Si in the Laves phase minimized the Si activity in the steel substrate and prevented formation of an insulating silica layer at the scale/metal interface. However, the relatively high oxidation rate, and thus increasing ASR over time, necessitates the application of a conductive protection layer on the steel. In particular, Mn1.5Co1.5O4 spinel protection layers drastically improved the electrical performance of the ferritic stainless steel 441, acting as barriers to chromium outward and oxygen inward diffusion.

  14. Effect of Hot Coiling Under Accelerated Cooling on Development of Non-equiaxed Ferrite in Low Carbon Steel

    NASA Astrophysics Data System (ADS)

    Lanjewar, H. A.; Tripathi, Pranavkumar

    2016-06-01

    Strengthening mechanisms dominant in non-equiaxed ferrite structures are not so familiar and well measured. In present study, non-equiaxed ferritic structures were generated and perceived to be strengthened by grain/crystal refinement, presence of varying substructures, solid solution strengthening, and textural hardening. A Nb-V microalloyed steel was modeled under various accelerated cooling and coiling temperature conditions in a thermo-mechanical simulator. Decrease in coiling temperature in conjunction with accelerated cooling resulted in non-equiaxed ferrite structures with array of phase morphologies. Intermediate transformation conditions produced increase in strength concurrent with observed smallness in crystallite size and high amount of microstrain in the matrix phase indicative of high dislocation densities and crystal imperfections. Increase in strength is partially attributed to solid solution and texture hardening owing to increase in (111) pole intensity in structure.

  15. Effect of Hot Coiling Under Accelerated Cooling on Development of Non-equiaxed Ferrite in Low Carbon Steel

    NASA Astrophysics Data System (ADS)

    Lanjewar, H. A.; Tripathi, Pranavkumar

    2016-04-01

    Strengthening mechanisms dominant in non-equiaxed ferrite structures are not so familiar and well measured. In present study, non-equiaxed ferritic structures were generated and perceived to be strengthened by grain/crystal refinement, presence of varying substructures, solid solution strengthening, and textural hardening. A Nb-V microalloyed steel was modeled under various accelerated cooling and coiling temperature conditions in a thermo-mechanical simulator. Decrease in coiling temperature in conjunction with accelerated cooling resulted in non-equiaxed ferrite structures with array of phase morphologies. Intermediate transformation conditions produced increase in strength concurrent with observed smallness in crystallite size and high amount of microstrain in the matrix phase indicative of high dislocation densities and crystal imperfections. Increase in strength is partially attributed to solid solution and texture hardening owing to increase in (111) pole intensity in structure.

  16. Effect of composition on the transformation of {delta}-ferrite to {sigma} in type 316 stainless steel weld metals

    SciTech Connect

    Gill, T.P.S.; Shankar, V.; Pujar, M.G.; Rodriguez, P.

    1995-05-15

    A study of the effect of Cr on {delta}-ferrite transformation kinetics has yielded a relationship between the kinetics parameter n{sub 2} and weld metal chromium content. The amount of {sigma}{sub 0.9} formed from {delta}-ferrite has been correlated with weld metal composition. A nomogram is proposed, to predict the amount of {sigma}{sub 0.9} formed after 90% ferrite transformation in a given weld metal, as a function of C, Cr and Mo contents. The nomogram can be employed to optimize the composition for reducing high temperature embrittlement resulting from {sigma} precipitation in type 316 stainless steel weld metals. The nomogram has been developed from data obtained at 650 C but has been shown to be valid in the temperature range 600--700 C.

  17. Assessment of a new fabrication route for Fe-9Cr-1W ODS cladding tubes

    NASA Astrophysics Data System (ADS)

    Toualbi, L.; Cayron, C.; Olier, P.; Malaplate, J.; Praud, M.; Mathon, M.-H.; Bossu, D.; Rouesne, E.; Montani, A.; Logé, R.; de Carlan, Y.

    2012-09-01

    Oxide Dispersion Strengthened ferritic/martensitic steels are developed as future cladding materials for Generation IV Sodium-Cooled Fast Reactors. ODS alloys are elaborated by powder metallurgy, consolidated by hot extrusion and manufactured into tube cladding using cold rolling process. ODS steels present low ductility and high hardness at room temperature which complicate their manufacturing. Cold working leads to the hardening of the tube which needs to be softened by heat treatment. A new high temperature fabrication route performed on a Fe-9Cr-1W-Ti-Y2O3-ODS martensitic steel has been designed by following the hardness values, the morphological and crystallographic anisotropy and the nano-precipitation size evolution at each step of the fabrication route. Observations show that phase transformation from ferrite (α) to austenite (γ) is crucial to reduce the morphological and the crystallographic anisotropy induced by the manufacturing processes. The high temperature heat treatments permit to make the austenitic grain grow leading to an improvement of the cold workability. Ultimate Tensile Strength values obtained in the hoop direction remain about 315 MPa at 650 °C which is slightly lower compared to other Fe-9Cr ODS tubes but the new microstructure could be more favorable for creep properties.

  18. The Influence of the Induced Ferrite and Precipitates of Ti-bearing Steel on the Ductility of Continuous Casting Slab

    NASA Astrophysics Data System (ADS)

    Qian, Guoyu; Cheng, Guoguang; Hou, Zibing

    2015-11-01

    In order to investigate the loss of the ductility of Ti-bearing ship plate steel under 1000 °C, where the ductility begins to reduce rapidly, so the hot ductility of Ti-bearing ship plate steel has been obtained using the Gleeble 1500 thermal-mechanical simulator and also the studies about the effect of grain boundary ferrite films and precipitates containing Ti on the ductility has been carried out. The result showed that the TiN particles precipitating at 950 °C with a larger size and smaller volume fraction cannot effectively suppress the occurrence of recrystallization and the ductility still retains at a high level, although R.A. value presents a certain degree of decline compared with 1000 °C. A large number of smaller Ti(C,N) particles precipitate at 900 °C and can induce the formation of a very small amount of fine grain boundary ferrite, which deteriorates the adhesion strength of the grain boundary, so the R.A. value rapidly reduces to less than 50%. When the temperature falls to close Ae3 (827 °C), the amount of the grain boundary ferrite films increase due to the ferrite phase transformation, but the ferrite film thickness becomes more uneven at the same time, which results in the increase of strain concentration and plays a leading role in causing the decrease of ductility, so the R.A. value has been kept less than 40% as the temperature cooling to 800 °C from 850 °C. When the temperature further decreases, the ductility starts to recover due to the increase of average ferrite film thickness to a greater degree which greatly reduces the strain concentration of the grain boundary.

  19. Effects of proton irradiation on nanocluster precipitation in ferritic steel containing fcc alloying additions

    SciTech Connect

    Zhang, Zhongwu; Liu, C T; Wang, Xun-Li; Miller, Michael K; Ma, Dong; Chen, Guang; Williams, J R; Chin, Bryan

    2012-01-01

    Newly-developed precipitate-strengthened ferritic steels with and without pre-existing nanoscale precipitates were irradiated with 4 MeV protons to a dose of ~5 mdpa at 50 C and subsequently examined by nanoindentation and atom probe tomography (APT). Irradiation-enhanced precipitation and coarsening of pre-existing nanoscale precipitates were observed. Copper partitions to the precipitate core along with a segregation of Ni, Al and Mn to the precipitate/matrix interface after both thermal aging and proton irradiation. Proton irradiation induces the precipitation reaction and coarsening of pre-existing nanoscale precipitates, and these results are similar to a thermal aging process. The precipitation and coarsening of nanoscale precipitates are responsible for the changes in hardness. The observation of the radiation-induced softening is essentially due to the coarsening of the pre-existing Cu-rich nanoscale precipitates. The implication of the precipitation on the embrittlement of reactor-pressure-vessel steels after irradiation is discussed.

  20. Microstructural changes induced near crack tip during corrosion fatigue tests in austenitic-ferritic steel.

    PubMed

    Gołebiowski, B; Swiatnicki, W A; Gaspérini, M

    2010-03-01

    Microstructural changes occurring during fatigue tests of austenitic-ferritic duplex stainless steel (DSS) in air and in hydrogen-generating environment have been investigated. Hydrogen charging of steel samples during fatigue crack growth (FCG) tests was performed by cathodic polarization of specimens in 0.1M H(2)SO(4) aqueous solution. Microstructural investigations of specimens after FCG tests were carried out using transmission electron microscopy to reveal the density and arrangement of dislocations formed near crack tip. To determine the way of crack propagation in the microstructure, electron backscatter diffraction investigations were performed on fatigue-tested samples in both kinds of environment. To reveal hydrogen-induced phase transformations the atomic force microscopy was used. The above investigations allowed us to define the character of fatigue crack propagation and microstructural changes near the crack tip. It was found that crack propagation after fatigue tests in air is accompanied with plastic deformation; a high density of dislocations is observed at large distance from the crack. After fatigue tests performed during hydrogen charging the deformed zone containing high density of dislocations is narrow compared to that after fatigue tests in air. It means that hydrogenation leads to brittle character of fatigue crack propagation. In air, fatigue cracks propagate mostly transgranularly, whereas in hydrogen-generating environment the cracks have mixed transgranular/interfacial character. PMID:20500395

  1. Microstructural analysis of ferritic-martensitic steels irradiated at low temperature in HFIR

    SciTech Connect

    Hashimoto, N.; Robertson, J.P.; Rowcliffe, A.F.; Wakai, E.

    1998-09-01

    Disk specimens of ferritic-martensitic steel, HT9 and F82H, irradiated to damage levels of {approximately}3 dpa at irradiation temperatures of either {approximately}90 C or {approximately}250 C have been investigated by using transmission electron microscopy. Before irradiation, tempered HT9 contained only M{sub 23}C{sub 6} carbide. Irradiation at 90 C and 250 C induced a dislocation loop density of 1 {times} 10{sup 22} m{sup {minus}3} and 8 {times} 10{sup 21} m{sup {minus}3}, respectively. in the HT9 irradiated at 250 C, a radiation-induced phase, tentatively identified as {alpha}{prime}, was observed with a number density of less than 1 {times} 10{sup 20} m{sup {minus}3}. On the other hand, the tempered F82H contained M{sub 23}C{sub 6} and a few MC carbides; irradiation at 250 C to 3 dpa caused minor changes in these precipitates and induced a dislocation loop density of 2 {times} 10{sup 22} m{sup {minus}3}. Difference in the radiation-induced phase and the loop microstructure may be related to differences in the post-yield deformation behavior of the two steels.

  2. Development of rapidly quenched brazing foils to join tungsten alloys with ferritic steel

    NASA Astrophysics Data System (ADS)

    Kalin, B. A.; Fedotov, V. T.; Sevrjukov, O. N.; Moeslang, A.; Rohde, M.

    2004-08-01

    Results on rapidly solidified filler metals for tungsten brazing are presented. A rapidly quenched foil-type filler metal based on Ni bal-15Cr-4Mo-4Fe-(0.5-1.0)V-7.5Si-1.5B was developed to braze tungsten to ferritic/martensitic Crl3Mo2NbVB steel (FS) for helium gas cooled divertors and plasma facing components. Polycrystalline W-2CeO 2 and monocrystalline pure tungsten were brazed to the steel under vacuum at 1150 °C, using a 0.5 mm thick foil spacer made of a 50Fe-50Ni alloy. As a result of thermocycling tests (100 cycles between 700 °C/20 min and air-water cooling/3-5 min) on brazed joints, tungsten powder metallurgically processed W-2CeO 2 failed due to residual stresses, whereas the brazed joint with zone-melted monocrystalline tungsten withstood the thermocycling tests.

  3. Oxidation behavior of ferritic/martensitic steels in stagnant liquid LBE saturated by oxygen at 600 °C

    NASA Astrophysics Data System (ADS)

    Shi, Quanqiang; Liu, Jian; Luan, He; Yang, Zhenguo; Wang, Wei; Yan, Wei; Shan, Yiyin; Yang, Ke

    2015-02-01

    Ferritic/martensitic (F/M) steels are primary candidates for application as cladding and structural materials in the Generation IV Nuclear Reactor, especially accelerator driven sub-critical system (ADS). The compatibility of F/M steels with liquid lead-bismuth eutectic (LBE) is a critical issue for development of ADS using liquid LBE as the coolant. In this work, the corrosion tests of two F/M steels, including a novel 9-12 Cr modified F/M steel named SIMP steel and a commercial T91 steel, were conducted in the static oxygen-saturated liquid LBE at 600 °C up to 1000 h, the microstructure of the oxide scale formed on these two steels was analyzed, the relationship between the microstructure and the oxidation behavior was studied, and the reason why the SIMP steel showed better oxidation resistance compared to T91 steel was analyzed. The results of this study confirmed that the oxidation behavior of the F/M steels in liquid metals is influenced by their alloying elements and microstructures.

  4. Effect of nano-sized precipitates on the crystallography of ferrite in high-strength strip steel

    NASA Astrophysics Data System (ADS)

    Yang, Jing-jing; Wu, Run; Liang, Wen; Tang, Meng-xia

    2014-05-01

    For strip steel with the thickness of 1.6 mm, the yield and tensile strengths as high as 760 and 850 MPa, respectively, were achieved using the compact strip production technology. Precipitates in the steel were characterized by scanning and transmission electron microscopy to elucidate the strengthening mechanism. In addition, intragranular misorientation, Kernel average misorientation, and stored energy were measured using electron backscatter diffraction for crystallographic analysis of ferrite grains containing precipitates and their neighbors without precipitates. It is found that precipitates in specimens primarily consist of TiC and Ti4C2S2. Ferrite grains containing precipitates exhibit the high Taylor factor as well as the crystallographic orientations with {012}, {011}, {112}, or {221} plane parallel to the rolling plane. Compared with the intragranular orientation of adjoining grains, the intragranular misorientation of grains containing precipitates fluctuates more frequently and more mildly as a function of distance. Moreover, the precipitates can induce ferrite grains to store a relatively large amount of energy. These results suggest that a correlation exists between precipitation in ferrite grains and grain crystallographic properties.

  5. Multi-stage Modeling of Lüders Elongation and Work-Hardening Behaviors of Ferrite Steels Under Tension

    NASA Astrophysics Data System (ADS)

    Zhang, Zhongyang; Liao, Yiliang

    2016-04-01

    For structural and engineering steels, accurate modeling of stress-strain relation of ferrite phase is of particular importance, since the modeling results could benefit new material system design and process-microstructure-property analysis. Several modeling efforts have been made to achieve this target. However, few efforts have been put on the Lüders elongation behavior of ferrite. As a result, the modeling results from proposed models do not match well with experimental data, particularly at a relatively low-strain range. Furthermore, without the consideration of yield point elongation due to the formation of Lüders bands, additional calibration parameters are required to capture the stress level of stress-strain curves. In this work, a multi-stage model is developed to predict the stress-strain relation of ferrite phase steel under room temperature tension. This model is capable of capturing the grain size effect on both Lüders elongation and work-hardening behaviors of ferrite. The modeling results are extensively validated by experimental data.

  6. Kinetics and formation mechanisms of intragranular ferrite in V-N microalloyed 600 MPa high strength rebar steel

    NASA Astrophysics Data System (ADS)

    Zhang, Jing; Wang, Fu-ming; Li, Chang-rong

    2016-04-01

    To systematically investigate the kinetics and formation mechanisms of intragranular ferrite (IGF), isothermal heat treatment in the temperature range of 450°C to 600°C with holding for 30 s to 300 s, analysis of the corresponding microstructures, and observation of the precipitated particles were conducted in V-N microalloyed 600 MPa high strength rebar steel. The potency of V(C,N) for IGF nucleation was also analyzed statistically. The results show that the dominant microstructure transforms from bainite (B) and acicular ferrite (AF) to grain boundary ferrite (GBF), intragranular polygonal ferrite (IPF), and pearlite (P) as the isothermal temperature increases from 450°C to 600°C. When the holding time at 600°C is extended from 30 s to 60 s, 120 s, and 300 s, the GBF content ranges from 6.0vol% to 6.5vol% and the IPF content increases from 0.5vol% to 2.8vol%, 13.1vol%, and 13.5vol%, respectively, because the ferrite transformation preferentially occurs at the grain boundaries and then occurs at the austenite grains. Notably, V(C,N) particles are the most effective nucleation site for the formation of IPF, accounting for 51% of the said formation.

  7. Pros and cons of nickel- and boron-doping to study helium effects in ferritic/martensitic steels

    NASA Astrophysics Data System (ADS)

    Hashimoto, N.; Klueh, R. L.; Shiba, K.

    2002-12-01

    In the absence of a 14 MeV neutron source, the effect of helium on structural materials for fusion must be simulated using fission reactors. Helium effects in ferritic/martensitic steels have been studied by adding nickel and boron and irradiating in a mixed-spectrum reactor. Although the nickel- and boron-doping techniques have limitations and difficulties to estimate helium effects on the ferritic/martensitic steels, past irradiation experiments using these techniques have demonstrated similar effects on the swelling and Charpy impact properties that are indicative of a helium effect. Although both techniques have disadvantages, it should be possible to plan experiments using the nickel- and boron-doping techniques to develop an understanding of the effects of helium on mechanical properties.

  8. An integrated computer model with applications for austenite-to-ferrite transformation during hot deformation of Nb-microalloyed steels

    NASA Astrophysics Data System (ADS)

    Majta, Janusz; Pietrzyk, Maciej; Zurek, Anna K.; Cola, Mark; Hochanadel, Pat

    2002-05-01

    This work presents an austenite decomposition model, based on the thermodynamics of the system and diffusion-controlled nucleation theory, to predict the evolution of microstructure during hot working of niobium-microalloyed steels. The differences in microstructural development of hotdeformed microalloyed steel in the single-phase austenite and two-phase (austenite + ferrite) regions have been effectively described using an integrated computer modeling process. The complete model presented here takes into account the kinetics of recrystallization, recrystallized austenite grain size, precipitation, phase transformation, and the resulting ferrite structure. After considering existing austenite decomposition models, we decided that the method adopted in the present work relies on isothermal transformation kinetics and the principle-of-additivity rule. The thermomechanical part of the modeling process was carried out using the finite-element method. Experimental results at different temperatures, strain rates, and strain levels were obtained using a Gleeble thermomechanical simulator. A comparison of results of the model with experiments shows good agreement.

  9. Evidence of zinc ferrite formation on carbon steel in primary-side coolant with added soluble zinc

    NASA Astrophysics Data System (ADS)

    Sawicki, Jerzy A.; Allsop, Heather A.

    1996-12-01

    Conversion electron and X-ray backscattering Mössbauer spectroscopy was used to identify iron compounds that were formed on carbon steel in simulated CANDU® reactor coolant containing 15 to 60 ppb (μg/L H 2O) soluble zinc. Analyses of the coupons exposed to coolant in the absence of zinc indicated the formation of magnetite, whereas, in the presence of zinc, the formation of a layer of zinc-bearing ferrite Zn xFe 3- xO 4 (with x > 0.8 was observed. The role of the high electrical resistivity of zinc ferrite in reducing corrosion rates, corrosion-product release rates, and 60Co activity buildup on carbon steel is briefly discussed.

  10. Cr-W-V bainitic/ferritic steel with improved strength and toughness and method of making

    DOEpatents

    Klueh, Ronald L.; Maziasz, Philip J.

    1994-01-01

    A high strength, high toughness Cr-W-V ferritic steel composition suitable for fast induced-radioactivity (FIRD) decay after irradiation in a fusion reactor comprises 2.5-3.5 wt % Cr, 2. This invention was made with Government support under contract DE-AC05-840R21400 awarded by the U.S. Department of Energy to Martin Marietta Energy Systems, Inc. and the Government has certain rights in this invention.

  11. Analysis of stress-induced Burgers vector anisotropy in pressurized tube specimens of irradiated ferritic-martensitic steel: JLF-1

    SciTech Connect

    Gelles, D.S.; Shibayama, T.

    1998-09-01

    A procedure for determining the Burgers vector anisotropy in irradiated ferritic steels allowing identification of all a<100> and all a/2<111> dislocations in a region of interest is applied to a pressurized tube specimen of JLF-1 irradiated at 430 C to 14.3 {times} 10{sup 22} n/cm{sup 2} (E > 0.1 MeV) or 61 dpa. Analysis of micrographs indicates large anisotropy in Burgers vector populations develop during irradiation creep.

  12. The segregation behavior of manganese and silicon at the coherent interfaces of copper precipitates in ferritic steels

    NASA Astrophysics Data System (ADS)

    Xie, Yao-Ping; Zhao, Shi-Jin

    2014-02-01

    We have performed first-principles calculations to study the segregation behavior of Mn and Si at the interfaces of Cu precipitates in ferritic steels. We find that both the segregation energies of substitutional Mn and Si at the interfaces of the Cu precipitates are negligible. However, the energetics indicate that the self-interstitial dumbbells containing Mn or Si (Mn@SI or Si@SI)

  13. Use of DL-EPR Test to Assess Sensitization Resistance of AISI 409M Grade Ferritic Stainless Steel Joints

    NASA Astrophysics Data System (ADS)

    Lakshminarayanan, A. K.; Balasubramanian, V.

    2013-08-01

    The susceptibility of 409M grade ferritic stainless steels to sensitization due to welding was investigated. Joints were fabricated by gas tungsten arc welding, friction stir welding, laser beam welding, and electron beam welding processes. Double loop electrochemical potentiokinetic reactivation test was carried out for determining the degree of sensitization of welded joints. The experimental result reveals that, the friction stir welded joint is less prone to sensitization, when compared to the other joints.

  14. The Influence of Shielding Gas and Heat Input on the Mechanical Properties of Laser Welds in Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Keskitalo, M.; Sundqvist, J.; Mäntyjärvi, K.; Powell, J.; Kaplan, A. F. H.

    Laser welding of ferritic steel in normal atmosphere gives rise to weld embrittlement and poor formability. This paper demonstrates that the addition of an argon gas shield to the welding process results in tough, formable welds. Post weld heat treatment and microscopic analysis has suggested that the poor ductility of welds produced without a gas shield is, to some extent, the result of the presence of oxides in the weld metal.

  15. Irradiation performance of 9--12 Cr ferritic/martensitic stainless steels and their potential for in-core application in LWRs

    SciTech Connect

    Jones, R.H.; Gelles, D.S.

    1993-08-01

    Ferritic-martensitic stainless steels exhibit radiation stability and stress corrosion resistance that make them attractive replacement materials for austenitic stainless steels for in-core applications. Recent radiation studies have demonstrated that 9% Cr ferritic/martensitic stainless steel had less than a 30C shift in ductile-to-brittle transition temperature (DBTT) following irradiation at 365C to a dose of 14 dpa. These steels also exhibit very low swelling rates, a result of the microstructural stability of these alloys during radiation. The 9 to 12% Cr alloys to also exhibit excellent corrosion and stress corrosion resistance in out-of-core applications. Demonstration of the applicability of ferritic/martensitic stainless steels for in-core LWR application will require verification of the irradiation assisted stress corrosion cracking behavior, measurement of DBTT following irradiation at 288C, and corrosion rates measurements for in-core water chemistry.

  16. Effect of Austenization Temperature on the Microstructure and Strength of 9% and 12% Cr Ferritic-Martensitic Steels

    SciTech Connect

    Terry C. Totemeier

    2004-10-01

    The effect of reduced-temperature austenization on the microstructure and strength of two ferritic-martensitic steels was studied. Prototypic 9% and 12% Cr steels, grade 91 (9Cr-1MoVNb) and type 422 stainless (12Cr-1MoVW), respectively, were austenized at 925°C and 1050°C and tempered at 760°C. The reduced austenization temperature was intended to simulate potential inadequate austenization during field construction of large structures and also the thermal cycle experienced in the Type IV region of weld heat affected zones (HAZ). The microstructure, tensile behavior, and creep strength were characterized for both steels treated at each condition. The reduced austenization temperature resulted in general coarsening of carbides in both steels and polygonization of the tempered martensite structure in type 422. For this steel, a marked reduction in microhardness was observed, while there was little change in microhardness for grade 91. Slight reductions in tensile strength were observed for both steels at room temperature and elevated temperatures of 450 and 550°C. The strength reduction was greater for type 422 than for grade 91. At 650°C the tensile strength reduction was minimal for both steels. Marked reductions in creep rupture lives were observed for both steels at 650°C; the reductions were less at 600°C and minimal at 550°C. Overall, the higher Cr content steel was observed to be more sensitive to variations in heat treatment conditions.

  17. Parametric study of irradiation effects on the ductile damage and flow stress behavior in ferritic-martensitic steels

    NASA Astrophysics Data System (ADS)

    Chakraborty, Pritam; Biner, S. Bulent

    2015-10-01

    Ferritic-martensitic steels are currently being considered as structural materials in fusion and Gen-IV nuclear reactors. These materials are expected to experience high dose radiation, which can increase their ductile to brittle transition temperature and susceptibility to failure during operation. Hence, to estimate the safe operational life of the reactors, precise evaluation of the ductile to brittle transition temperatures of ferritic-martensitic steels is necessary. Owing to the scarcity of irradiated samples, particularly at high dose levels, micro-mechanistic models are being employed to predict the shifts in the ductile to brittle transition temperatures. These models consider the ductile damage evolution, in the form of nucleation, growth and coalescence of voids; and the brittle fracture, in the form of probabilistic cleavage initiation, to estimate the influence of irradiation on the ductile to brittle transition temperature. However, the assessment of irradiation dependent material parameters is challenging and influences the accuracy of these models. In the present study, the effects of irradiation on the overall flow stress and ductile damage behavior of two ferritic-martensitic steels is parametrically investigated. The results indicate that the ductile damage model parameters are mostly insensitive to irradiation levels at higher dose levels though the resulting flow stress behavior varies significantly.

  18. Microstructural Variations Across a Dissimilar 316L Austenitic: 9Cr Reduced Activation Ferritic Martensitic Steel Weld Joint

    NASA Astrophysics Data System (ADS)

    Thomas Paul, V.; Karthikeyan, T.; Dasgupta, Arup; Sudha, C.; Hajra, R. N.; Albert, S. K.; Saroja, S.; Jayakumar, T.

    2016-03-01

    This paper discuss the microstructural variations across a dissimilar weld joint between SS316 and 9Cr-RAFM steel and its modifications on post weld heat treatments (PWHT). Detailed characterization showed a mixed microstructure of austenite and martensite in the weld which is in agreement with the phases predicted using Schaeffler diagram based on composition measurements. The presence of very low volume fraction of δ-ferrite in SS316L has been identified employing state of the art electron back-scattered diffraction technique. PWHT of the ferritic steel did not reduce the hardness in the weld metal. Thermal exposure at 973 K (700 °C) showed a progressive reduction in hardness of weld joint with duration of treatment except in austenitic base metal. However, diffusion annealing at 1073 K (800 °C) for 100 hours resulted in an unexpected increase in hardness of weld metal, which is a manifestation of the dilution effects and enrichment of Ni on the transformation characteristics of the weld zone. Migration of carbon from ferritic steel aided the precipitation of fine carbides in the austenitic base metal on annealing at 973 K (700 °C); but enhanced diffusion at 1073 K (880 °C) resulted in coarsening of carbides and thereby reduction of hardness.

  19. Microscale deformation of a tempered martensite ferritic steel: Modelling and experimental study of grain and sub-grain interactions

    NASA Astrophysics Data System (ADS)

    Golden, Brian J.; Li, Dong-Feng; Guo, Yina; Tiernan, Peter; Leen, Sean B.; O'Dowd, Noel P.

    2016-01-01

    In this paper, a finite-element modelling framework is presented with explicit representation of polycrystalline microstructure for a tempered martensite ferritic steel. A miniature notched specimen was manufactured from P91 steel with a 20,000 h service history and tested at room temperature under three point bending. Deformation at the microscale is quantified by electron back scattered diffraction (EBSD) before and after mechanical loading. A representative volume element was developed, based on the initial EBSD scan, and a crystal plasticity model used to account for slip-based inelastic deformation in the material. The model showed excellent correlation with the experimental data when the relevant comparisons were made.

  20. Fractographic examination of reduced activation ferritic/martensitic steel charpy specimens irradiated to 30 dpa at 370{degrees}C

    SciTech Connect

    Gelles, D.S.; Hamilton, M.L.; Schubert, L.E.

    1996-10-01

    Fractographic examinations are reported for a series of reduced activation ferritic/Martensitic steel Charpy impact specimens tested following irradiation to 30 dpa at 370{degrees}C in FFTF. One-third size specimens of six low activation steels developed for potential application as structural materials in fusion reactors were examined. A shift in brittle fracture appearance from cleavage to grain boundary failure was noted with increasing manganese content. The results are interpreted in light of transmutation induced composition changes in a fusion environment.

  1. Microstructural characterization of Eurofer-97 and Eurofer-ODS steels before and after multi-beam ion irradiations at JANNUS Saclay facility

    NASA Astrophysics Data System (ADS)

    Brimbal, Daniel; Beck, Lucile; Troeber, Oliver; Gaganidze, Ermile; Trocellier, Patrick; Aktaa, Jarir; Lindau, Rainer

    2015-10-01

    RAFM steels such as Eurofer-97 and Eurofer-ODS are potential structural materials for future fusion reactors. In order to study their resistance to the high energy neutrons they will be subjected to in this context, we have irradiated these materials in single-, dual- and triple-beam mode to 26 dpa at 400 °C. In single-beam mode (Fe ions only), both materials resist swelling but dislocation loops form. For dual- (Fe and He ions) and triple-beam (Fe, He and H) modes, the same dislocation loop microstructure is observed as for the single-beam mode, but small cavities form, aided by the presence of gases. Despite the formation of cavities, swelling is very low for the present conditions. The influence of ODS particles on swelling is briefly discussed.

  2. Effects of Annealing Treatment Prior to Cold Rolling on Delayed Fracture Properties in Ferrite-Austenite Duplex Lightweight Steels

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Song, Hyejin; Kim, Jung Gi; Kwak, Jai-Hyun; Kim, Hyoung Seop; Lee, Sunghak

    2016-02-01

    Tensile properties of recently developed automotive high-strength steels containing about 10 wt pct of Mn and Al are superior to other conventional steels, but the active commercialization has been postponed because they are often subjected to cracking during formation or to the delayed fracture after formation. Here, the delayed fracture behavior of a ferrite-austenite duplex lightweight steel whose microstructure was modified by a batch annealing treatment at 1023 K (750 °C) prior to cold rolling was examined by HCl immersion tests of cup specimens, and was compared with that of an unmodified steel. After the batch annealing, band structures were almost decomposed as strong textures of {100}<011> α-fibers and {111}<112> γ-fibers were considerably dissolved, while ferrite grains were refined. The steel cup specimen having this modified microstructure was not cracked when immersed in an HCl solution for 18 days, whereas the specimen having unmodified microstructure underwent the delayed fracture within 1 day. This time delayed fracture was more critically affected by difference in deformation characteristics such as martensitic transformation and deformation inhomogeneity induced from concentration of residual stress or plastic strain, rather than the difference in initial microstructures. The present work gives a promise for automotive applications requiring excellent mechanical and delayed fracture properties as well as reduced specific weight.

  3. Fracture mechanisms in dual phase steels based on the acicular ferrite + martensite/austenite microstructure

    NASA Astrophysics Data System (ADS)

    Poruks, Peter

    The fracture mechanisms of low carbon microalloyed plate steels based on the acicular ferrite + marten site/austenite microstructure (AF + M/A) are investigated. The final microstructure consists of a dispersed phase of submicron equi-axed martensite particles with a bainitic ferrite matrix. A series of plates with M/A volume fractions of 0.076--0.179 are studied. Brittle fracture is investigated by Instrumented Charpy impact testing of samples at -196°C and subsequent metallography. The M/A particles are identified as the crack nucleation sites and the cleavage fracture stress calculated to be 2400 MPa in a complete AF microstrucuture. This value is significantly larger than in steels that contain significant proportions of conventional bainite. Standard Charpy and Instrumented Charpy impact testing is conducted through a temperature range from -80 to + 22°C to study ductile fracture behaviour. The total absorbed energy is separated into energies of crack nucleation and of crack propagation. It is found that the energy of crack nucleation is weakly dependent on the volume fraction of M/A and completely independent of temperature over the range studied. The crack propagation energy varies significantly with both variables, decreasing with increased volume fraction of M/A and with decreasing temperature. The peak load in the instrumented Charpy data is used to calculate the dynamic fracture toughness, KId, which is found to be 105--120 MPa-m1/2. The void nucleation and void growth stages of ductile fracture are studied by metallographic examination of tensile bars. The sites of void nucleation are identified as inclusions and M/A particles. Voids nucleate at the M/A particles by decohesion of the particle-matrix interface. A constant void nucleation strain of epsilon = 0.90 +/- 0.05 is measured for all of the samples independent of the volume fraction of M/A. A stress-based criterion is used to predict void nucleation and the interface strength is determined to be

  4. Microstructural stability of a self-ion irradiated lanthana-bearing nanostructured ferritic steel

    SciTech Connect

    Pasebani, Somayeh; Charit, Indrajit; Burns, Jatuporn; Alsagabi, Sultan; Butt, Darryl P.; Cole, James I.; Price, Lloyd M.; Shao, Lin

    2015-07-01

    Thermally stable nanofeatures with high number density are expected to impart excellent high temperature strength and irradiation stability in nanostructured ferritic steels (NFSs) which have potential applications in advanced nuclear reactors. A lanthana-bearing NFS (14LMT) developed via mechanical alloying and spark plasma sintering was used in this study. The sintered samples were irradiated by Fe2+ ions to 10, 50 and 100 dpa at 30 °C and 500 °C. Microstructural and mechanical characteristics of the irradiated samples were studied using different microscopy techniques and nanoindentation, respectively. Overall morphology and number density of the nanofeatures remained unchanged after irradiation. Average radius of nanofeatures in the irradiated sample (100 dpa at 500 °C) was slightly reduced. A notable level of irradiation hardening and enhanced dislocation activity occurred after ion irradiation except at 30 °C and ≥50 dpa. Other microstructural features like grain boundaries and high density of dislocations also provided defect sinks to assist in defect removal.

  5. Effect of Imposing Temperature Gradient in Stretch Forming Process for Ferritic Stainless Steel Sheets

    NASA Astrophysics Data System (ADS)

    Iguchi, Takaaki; Ujiro, Takumi

    2010-06-01

    A new stamping method developed by the authors, in which a temperature gradient is imposed on the workpiece during stamping, is capable of improving stretch formability in stamping of ferritic stainless steel sheets. Unlike the conventional warm stamping method, the temperature gradient is utilized in order to diffuse the strain distribution induced in the material. Basically, the portions of the sheets which are in contact with the top of the punch and die face are heated, while simultaneously, the portions in contact with the punch corners and die corners are intensively cooled The authors developed a finite element simulation model of stamping which analyzes mechanical and thermal behaviors simultaneously utilizing LS-DYNA3D. The numerical analysis, combined with a numerical model which evaluates the ductile fracture limit of the material in the high temperature region, confirmed that the new stamping method improves stretch formability and the optimal temperature gradient is given. In order to verify the numerical analysis, an experimental apparatus was constructed, comprising a set of stamping tools containing heaters and cooling circuits. The experiments demonstrated the correctness of the numerical analysis and the effectiveness of the new stamping method.

  6. A reassessment of the effects of helium on Charpy impact properties of ferritic/martensitic steels

    SciTech Connect

    Gelles, D.S.; Hamilton, M.L.; Hankin, G.L.

    1998-03-01

    To test the effect of helium on Charpy impact properties of ferritic/martensitic steels, two approaches are reviewed: quantification of results of tests performed on specimens irradiated in reactors with very different neutron spectra, and isotopic tailoring experiments. Data analysis can show that if the differences in reactor response are indeed due to helium effects, then irradiation in a fusion machine at 400 C to 100 dpa and 1000 appm He will result in a ductile to brittle transition temperature shift of over 500 C. However, the response as a function of dose and helium level is unlikely to be simply due to helium based on physical reasoning. Shear punch tests and microstructural examinations also support this conclusion based on irradiated samples of a series of alloys made by adding various isotopes of nickel in order to vary the production of helium during irradiation in HFIR. The addition of nickel at any isotopic balance to the Fe-12Cr base alloy significantly increased the shear yield and maximum strengths of the alloys. However, helium itself, up to 75 appm at over 7 dpa appears to have little effect on the mechanical properties of the alloys. This behavior is instead understood to result from complex precipitation response. The database for effects of helium on embrittlement based on nickel additions is therefore probably misleading and experiments should be redesigned to avoid nickel precipitation.

  7. Stability of the strengthening nanoprecipitates in reduced activation ferritic steels under Fe2+ ion irradiation

    NASA Astrophysics Data System (ADS)

    Tan, L.; Katoh, Y.; Snead, L. L.

    2014-02-01

    The stability of MX-type precipitates is critical to retain mechanical properties of both reduced activation ferritic-martensitic (RAFM) and conventional FM steels at elevated temperatures. Radiation resistance of TaC, TaN, and VN nanoprecipitates irradiated up to ∼49 dpa at 500 °C using Fe2+ is investigated in this work. Transmission electron microscopy (TEM) utilized in standard and scanning mode (STEM) reveals the non-stoichiometric nature of the nanoprecipitates. Irradiation did not alter their crystalline nature. The radiation resistance of these precipitates, in an order of reduced resistance, is TaC, VN, and TaN. Particle dissolution, growth, and reprecipitation were the modes of irradiation-induced instability. Irradiation also facilitated formation of Fe2W type Laves phase limited to the VN and TaN bearing alloys. This result suggests that nitrogen level should be controlled to a minimal level in alloys to gain greater radiation resistance of the MX-type precipitates at similar temperatures as well as postpone the formation and subsequent coarsening of Laves phase.

  8. Formation and Oxidation Performance of Low-Temperature Pack Aluminide Coatings on Ferritic-Martensitic Steels

    SciTech Connect

    Bates, Brian; Wang, Y. Q.; Zhang, Ying; Pint, Bruce A

    2009-01-01

    A pack cementation process was developed to coat commercial 9% Cr ferritic-martensitic steel T91 at temperatures below its normal tempering temperature to avoid any potential detrimental effect on the mechanical properties of the coated alloy. In order to prevent the formation of Fe{sub 2}Al{sub 5} coatings, the Al activity in the pack cementation process was reduced by substituting the pure Al masteralloy with binary Cr-Al masteralloys containing either 15 or 25 wt.% Al. When the Cr-25Al masteralloy was used, a duplex coating was formed at 700 C, consisting of a thin Fe{sub 2}Al{sub 5} outer layer and an inner layer of FeAl. With the Cr-15Al masteralloy, an FeAl coating of {approx} 12 {micro}m thick was achieved at 700 C. The pack aluminide coatings fabricated at 700 C are being evaluated in air + 10 vol.% H{sub 2}O at 650 C and 700 C to determine their long-term oxidation performance.

  9. High temperature corrosion of welded ferritic stainless steel in flowing CO2 gas

    NASA Astrophysics Data System (ADS)

    Shariff, Nurul Atikah; Othman, Norinsan Kamil; Jalar, Azman; Hamid, Muhammad Azmi Abdul; Rahman, Irman Abdul

    2013-05-01

    The high temperature corrosion of welded structure of Ferritic Stainless Steel (FSS) in flowing Ar-75%CO2 gas at 700°C has been investigated. The welded structure of FSS joint using ER 308L filler metal by GTAW. The soundness of welded joint has been clarified by X-Ray CT Scan. Prior the high temperature exposure, the welded FSS compulsory passed the standard of ASME. The welded structure of FSS was heated in flowing CO2 gas for 50 h at 1 atm. The morphology and microstructure of oxide formation on welded FSS alloy was characterized by using SEM. The result shows that the different oxide morphologies were observed on parent and fusion metal. The formation of different oxide and element properties at the interface were revealed by X-Ray Diffraction. The differences of the physical condition and morphology microstructure of welded and parent metal were observed to respond to different exposure times. This phenomenon perhaps explained due to the differences of the minor alloying elements on both parent and filler metals. The high temperature corrosion behaviour was discussed in details in this paper regarding on the physical properties, morphology and the microstructure.

  10. Effects of vanadium on polarization of 18% Cr ferritic stainless steel

    SciTech Connect

    Davies, R.D. . Dept. of Metallurgy and Materials Engineering)

    1993-07-01

    Effects of alloying on the anodic polarization of a low interstitial, 18% chromium (Cr) ferritic stainless steel in sulfuric acid (H[sub 2]SO[sub 4]) were examined. Vanadium (V) from 1 to 4% was added alone and with up to 1.5% nickel (Ni), silicon (Si), copper (Cu), and molybdenum (MO). The carbon (C) and nitrogen (N) level varied from 84 to 168 ppm. The alloys were stabilized with titanium (Ti) or niobium (Nb). Increasing V had a variable effect on passivation in 1 N H[sub 2]SO[sub 4]. The critical current density for passivation lowered. The breakdown potential also lowered. Stabilization with Ti prevented lowering of the breakdown potential. Ni addition to Cr-V-Ti alloys broadened the passive region of the alloys and lowered the minimum current density for passivation. Mo and Cu were beneficial, but Si had little effect on passivation. The alloys did not appear to undergo intergranular corrosion in the modified Strauss test.

  11. Elevated-temperature tensile and creep properties of several ferritic stainless steels

    NASA Technical Reports Server (NTRS)

    Whittenberger, J. D.

    1977-01-01

    The elevated-temperature mechanical properties of several ferritic stainless steels were determined. The alloys evaluated included Armco 18SR, GE 1541, and NASA-18T-A. Tensile and creep strength properties at 1073 and 1273 K and residual room temperature tensile properties after creep testing were measured. In addition, 1273 K tensile and creep tests and residual property testing were conducted with Armco 18SR and GE 1541 which were exposed for 200 hours to a severe oxidizing environment in automotive thermal reactors. Aside from the residual tensile properties for Armco 18SR, prior exposure did not affect the mechanical properties of either alloy. The 1273 K creep strength parallel to the sheet-rolling direction was similar for all three alloys. At 1073 K, NASA-18T-A had better creep strength than either Armco 18SR or GE 1541. NASA-18T-A possesses better residual properties after creep testing than either Armco 18SR or Ge 1541.

  12. The development of ferritic-martensitic steels with reduced long-term activation

    NASA Astrophysics Data System (ADS)

    Ehrlich, K.; Kelzenberg, S.; Röhrig, H.-D.; Schäfer, L.; Schirra, M.

    1994-09-01

    Ferritic-martensitic 9-12% CrMoVNb steels of MANET type possess a number of advantageous properties for fusion reactor application. Their optimization has led to improved creep and fracture-toughness properties. New 9-10% CrWVTa alloys have been developed by KfK/IMF in collaboration with the SAARSTAHL GmbH which have a reduced long-term activation and show in addition superior fracture toughness properties. The calculation of dose rate and other radiological parameters with the presently available FISPACT/EAF codes, extended by KfK files for sequential reactions has shown that the long-term dose-rate in these alloys is governed by the remaining 'impurity level' of Nb and the alloying elements W and Ta. Sequential reactions — though relevant for single alloying elements like Cr, Mn, V and N — provide only a second order effect in Fe-based alloys. A challenge for the future materials development is the production of alloys with the desired narrow specification of elements and impurities, which necessitates new ways of steelmaking.

  13. Microstructure of HFIR-irradiated 12-Cr 1 MoVW ferritic steel

    SciTech Connect

    Vitek, J.M.; Klueh, R.L.

    1983-01-01

    As part of the fusion materials development program in the United States, a 12 Cr-1 MoVW ferritic steel was irradiated in the High Flux Isotope Reactor (HFIR) to a damage level of 36 dpa at 300, 400, 500, and 600/sup 0/C. During irradiation in HFIR, a transmutation reaction of nickel results in the production of helium, to a level of 99 at. ppM in the present experiment. The microstructures were evaluated after irradiation and the results are presented. Cavities were found at all temperatures. Small cavities (3 to 9 nm) were observed after irradiation at 300, 500 and 600/sup 0/C. At 500 and 600/sup 0/C, the cavities were found preferentially at dislocations, lath boundaries, and prior austenite grain boundaries. After irradiation at 400/sup 0/C, larger cavities (4 to 30 nm) were observed homogeneously distributed throughout the tempered martensite structure. The maximum swelling was 0.07% after irradiation at 400/sup 0/C. Comparision of the results with other studies in which helium was not present at such high levels indicated helium enhances the swelling of 12 Cr-1 MoVW.

  14. Microstructural stability of a self-ion irradiated lanthana-bearing nanostructured ferritic steel

    NASA Astrophysics Data System (ADS)

    Pasebani, Somayeh; Charit, Indrajit; Burns, Jatuporn; Alsagabi, Sultan; Butt, Darryl P.; Cole, James I.; Price, Lloyd M.; Shao, Lin

    2015-07-01

    Thermally stable nanofeatures with high number density are expected to impart excellent high temperature strength and irradiation stability in nanostructured ferritic steels (NFSs) which have potential applications in advanced nuclear reactors. A lanthana-bearing NFS (14LMT) developed via mechanical alloying and spark plasma sintering was used in this study. The sintered samples were irradiated by Fe2+ ions to 10, 50 and 100 dpa at 30 °C and 500 °C. Microstructural and mechanical characteristics of the irradiated samples were studied using different microscopy techniques and nanoindentation, respectively. Overall morphology and number density of the nanofeatures remained unchanged after irradiation. Average radius of nanofeatures in the irradiated sample (100 dpa at 500 °C) was slightly reduced. A notable level of irradiation hardening and enhanced dislocation activity occurred after ion irradiation except at 30 °C and ⩾50 dpa. Other microstructural features like grain boundaries and high density of dislocations also provided defect sinks to assist in defect removal.

  15. Using nonlinear ultrasound measurements to track thermal aging in modified 9%Cr ferritic martensitic steel

    NASA Astrophysics Data System (ADS)

    Marino, Daniel; Kim, Jin-Yeon; Jacobs, Laurence J.; Ruiz, Alberto; Joo, Young-Sang

    2015-03-01

    This study investigates early thermal aging in 9%Cr ferritic martensitic (FM) steel, which is caused by the formation of second phases during high temperature exposure. This study employs a recently developed nonlinear ultrasonic technique to explore the sensitivity of the nonlinearity parameter. Experimental results show that the nonlinearity parameter is sensitive to certain changes in material's properties such as thermal embrittlement and hardness changes; therefore, it can be used as an indicator of the thermal damage. The specimens investigated are heat treated for different holding times ranging from 200h to 3000h at 650°C. Nonlinear ultrasonic experiments are conducted for each specimen using a wedge transducer to generate and an air-coupled transducer to detect Raleigh surface waves. The amplitudes of the first and second order harmonics are measured at different propagation distances and these amplitudes are used to obtain the relative nonlinearity parameter for each specimen with a different holding time. The nonlinear ultrasonic results are compared with independent mechanical measurements and metallographic images. This research proposes the nonlinear ultrasonic technique as a nondestructive evaluation tool not only to detect thermal damage in early stages, and also to qualitatively assess the stage of thermal damage.

  16. Study on the activated laser welding of ferritic stainless steel with rare earth elements yttrium

    NASA Astrophysics Data System (ADS)

    Wang, Yonghui; Hu, Shengsun; Shen, Junqi

    2015-10-01

    The ferritic stainless steel SUS430 was used in this work. Based on a multi-component activating flux, composed of 50% ZrO2, 12.09 % CaCO3, 10.43 % CaO, and 27.49 % MgO, a series of modified activating fluxes with 0.5%, 1%, 2%, 5%, 10%, 15%, and 20% of rare earth (RE) element yttrium (Y) respectively were produced, and their effects on the weld penetration (WP) and corrosion resistant (CR) property were studied. Results showed that RE element Y hardly had any effects on increasing the WP. In the FeCl3 spot corrosion experiment, the corrosion rates of almost all the samples cut from welded joints turned out to be greater than the parent metal (23.51 g/m2 h). However, there was an exception that the corrosion rate of the sample with 5% Y was only 21.96 g/m2 h, which was even better than parent metal. The further Energy Dispersive Spectrometer (EDS) test showed the existence of elements Zr, Ca, O, and Y in the molten slag near the weld seam while none of them were found in the weld metal, indicating the direct transition of element from activating fluxes to the welding seam did not exist. It was known that certain composition of activating fluxes effectively restrain the loss of Cr element in the process of laser welding, and as a result, the CR of welded joints was improved.

  17. Characterisation of Laves phase precipitation and its correlation to creep rupture strength of ferritic steels

    SciTech Connect

    Zhu, S.; Yang, M.; Song, X.L.; Tang, S.; Xiang, Z.D.

    2014-12-15

    The Laves phase precipitation process was characterised by means of field emission scanning electron microscopy to demonstrate its effect on creep rupture strength of steels with a fully ferritic matrix. To eliminate the effects of carbide and carbonitride precipitations so that the creep rupture data can be analysed exclusively in relation to the Laves phase precipitation process, an alloy Fe–9Cr–3Co–3W (wt.%) without C and N additions was used for the study. Creep rupture strengths were measured and volume fraction and particle size of Laves phase precipitates in the ruptured specimens were analysed. It was found that the creep rupture strength started to collapse (or decrease more rapidly) long before the Laves phase precipitation reached equilibrium fraction. This was related to the onset of the coarsening of Laves phase particles, which precipitated only on grain boundaries and hence contributed little to precipitation strengthening. Creep deformation had no effect either on the precipitation kinetics or on the growth kinetics of Laves phase particles. - Highlights: • Laves phase precipitation at 650 °C was characterised for Fe–9Cr–3W–3Co alloy. • Laves phase precipitated predominantly on grain boundaries. • Creep deformation had no effect on Laves phase precipitation and growth kinetics. • Creep strength started to collapse long before Laves phase precipitation is ended. • Collapse of creep strength was attributed to the coarsening of Laves phase particles.

  18. Development of high strength ferritic steel for interconnect application in SOFCs

    NASA Astrophysics Data System (ADS)

    Froitzheim, J.; Meier, G. H.; Niewolak, L.; Ennis, P. J.; Hattendorf, H.; Singheiser, L.; Quadakkers, W. J.

    High-Cr ferritic model steels containing various additions of the refractory elements Nb and/or W were studied with respect to oxidation behaviour (hot) tensile properties, creep behaviour and high-temperature electrical conductivity of the surface oxide scales. Whereas W additions of around 2 wt.% had hardly any effect on the oxidation rates at 800 and 900 °C, Nb additions of 1% led to a substantially enhanced growth rate of the protective surface oxide scale. It was found that this adverse effect can be alleviated by suitable Si additions. This is related to the incorporation of Si and Nb into Laves phase precipitates which also contribute to increased creep and hot tensile strength. The dispersion of Laves phase precipitates was greatly refined by combined additions of Nb and W. The high-temperature electrical conductivity of the surface oxide scales was similar to that of the Nb/W-free alloys. Thus the combined additions of Nb, W and Si resulted in an alloy with oxidation resistance, ASR contribution and thermal expansion comparable to the commercial alloy Crofer 22 APU, but with creep strength far greater than that of Crofer 22 APU.

  19. Effects of aging temperature on G-phase precipitation and ferrite-phase decomposition in duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Hamaoka, T.; Nomoto, A.; Nishida, K.; Dohi, K.; Soneda, N.

    2012-12-01

    G-phase precipitation and ferrite-phase decomposition in a cast duplex stainless steel (DSS) aged at 623-723 K for up to 8000 h were investigated using atom probe tomography (APT). Large sample volume was observed in every APT experiment, which yielded significantly statistical results. The number density of G-phase precipitates tended to be high and their sizes were small at lower aging temperatures. G-phase precipitates grew during prolonged isothermal aging. The concentrations of nickel, silicon, manganese and molybdenum in G-phase precipitates tended to increase as the precipitates grew. Heterogeneous distributions of alloying elements within G-phase precipitates were observed. An interesting positional relationship of G-phase precipitates with dislocations was revealed. Regarding the ferrite-phase decomposition, local chromium concentrations in the ferrite phase varied fast at higher aging temperatures. Good correlation between the variation of local chromium concentrations and aging conditions was revealed, which indicates that the variation can be estimated for arbitrary aging conditions. Representative distances between chromium-enriched and chromium-diluted regions were long at higher aging temperatures. Time exponent of the representative distances of ferrite-phase decomposition as well as the size of G-phase precipitates increased with aging temperatures.

  20. Improved ferrite number prediction in stainless steel arc welds using artificial neural networks -- Part 2: Neural network results

    SciTech Connect

    Vitek, J.M.; Iskander, Y.S.; Oblow, E.M.

    2000-02-01

    The development of a neural network model, named FNN-1999, for predicting Ferrite Number in arc welds as a function of alloy composition is described in Part 1. In this paper, the results of the model are compared to other means of predicting Ferrite Number in stainless steel welds. It was found the accuracy of the FNN-1999 model in predicting Ferrite Number is superior to that of the WRC-1992 diagram, the Function Fit model and a preliminary neural network model developed earlier. The error in fitting the current model to the training set was 40% less than that for the WRC-1992 diagram. In addition, the FNN-1999 model removes the restriction found in WRC-1992 and many other constitution diagrams that each element's contribution to the Ferrite Number is constant, regardless of the overall composition. Examples are given that show that with this added flexibility of the FNN-1999 model, the impact of alloying additions varies as a function of concentration, and in some cases the variation can be quite significant.

  1. Sensitization Behavior of Type 409 Ferritic Stainless Steel: Confronting DL-EPR Test and Practice W of ASTM A763

    NASA Astrophysics Data System (ADS)

    Scalise, Taís Campos; de Oliveira, Mara Cristina Lopes; Sayeg, Isaac Jamil; Antunes, Renato Altobelli

    2014-06-01

    Stainless steels employed for manufacturing automotive exhaust systems must withstand severe thermal cycles, corrosive environment due to urea decomposition, and welding operations. AISI 409 ferritic stainless steel can be considered a low-cost alternative for this application. However, depending on the manufacturing conditions during welding cycles, this material can be sensitized due to the precipitation of chromium carbides at grain boundaries. In this work, the intergranular corrosion resistances of the AISI 409 ferritic stainless steel were evaluated after annealing at 300, 500, and 700 °C for 2, 4, and 6 h. Solution-annealed samples were also tested for comparison purposes. Two methodologies were used to assess the sensitization behavior of the 409 stainless steel samples: the first one was based on the ASTM A763 (practice W), while the second one was based on the double-loop electrochemical potentiodynamic reactivation test. It was possible to identify that the annealing treatment performed at 500 °C was more critical to the occurrence of intergranular corrosion.

  2. Microstructural characterization of weld joints of 9Cr reduced activation ferritic martensitic steel fabricated by different joining methods

    SciTech Connect

    Thomas Paul, V.; Saroja, S.; Albert, S.K.; Jayakumar, T.; Rajendra Kumar, E.

    2014-10-15

    This paper presents a detailed electron microscopy study on the microstructure of various regions of weldment fabricated by three welding methods namely tungsten inert gas welding, electron beam welding and laser beam welding in an indigenously developed 9Cr reduced activation ferritic/martensitic steel. Electron back scatter diffraction studies showed a random micro-texture in all the three welds. Microstructural changes during thermal exposures were studied and corroborated with hardness and optimized conditions for the post weld heat treatment have been identified for this steel. Hollomon–Jaffe parameter has been used to estimate the extent of tempering. The activation energy for the tempering process has been evaluated and found to be corresponding to interstitial diffusion of carbon in ferrite matrix. The type and microchemistry of secondary phases in different regions of the weldment have been identified by analytical transmission electron microscopy. - Highlights: • Comparison of microstructural parameters in TIG, electron beam and laser welds of RAFM steel • EBSD studies to illustrate the absence of preferred orientation and identification of prior austenite grain size using phase identification map • Optimization of PWHT conditions for indigenous RAFM steel • Study of kinetics of tempering and estimation of apparent activation energy of the process.

  3. Oxidation and electrical behavior of ferritic stainless steel interconnect with Fe-Co-Ni coating by electroplating

    NASA Astrophysics Data System (ADS)

    Geng, Shujiang; Qi, Shaojun; Xiang, Dong; Zhu, Shenglong; Wang, Fuhui

    2012-10-01

    Fe-Co-Ni coating is deposited on ferritic stainless steel using a cost-effective technique of electroplating for intermediate-temperature solid oxide fuel cell (SOFC) interconnects application. The steel with Fe-Co-Ni coating has been evaluated in air at 800 °C corresponding to the cathode environment of SOFC. The results indicate that the steel with Fe-Co-Ni coating experiences an initially large mass gain, and then the mass gain increases slightly after the first-week rapid oxidation stage. After thermal exposure in air at 800 °C, the Fe-Co-Ni coating has been converted into (Fe,Co,Ni)3O4 spinel layer underneath which a Cr2O3 layer is developed from the steel substrate. The outer layer of (Fe,Co,Ni)3O4 spinel has not only suppressed Cr migration outward but also reduced the growth rate of the inner layer of Cr2O3. The steel with Fe-Co-Ni coating exhibits a stable surface oxide scale area specific resistance (ASR) which is much lower than that of the bare steel. (Fe,Co,Ni)3O4 spinel is a promising protective coating for SOFC steel interconnect.

  4. Microstructure and mechanical properties of heat-resistant 12% Cr ferritic-martensitic steel EK-181 after thermomechanical treatment

    NASA Astrophysics Data System (ADS)

    Polekhina, N. A.; Litovchenko, I. Yu.; Tyumentsev, A. N.; Astafurova, E. G.; Chernov, V. M.; Leontyeva-Smirnova, M. V.

    2015-10-01

    The effect of high-temperature thermomechanical treatment (TMT) with the deformation in the austenitic region on the features of microstructure, phase transformations and mechanical properties of low-activation 12% Cr ferritic-martensitic steel EK-181 is investigated. It is established, that directly after thermomechanical treatment (without tempering) the sizes and density of V(CN) particles are comparable with those after a traditional heat treatment (air quenching and tempering at 720°C, 3 h), where these particles are formed only during tempering. It causes the increasing of the yield strength of the steel up to ≈1450 MPa at room temperature and up to ≈430 MPa at the test temperature T = 650°C. The potential of microstructure modification by this treatment aimed at improving heat resistance of steel is discussed.

  5. Nanocluster-associated vacancies in nanocluster-strengthened ferritic steel as seen via positron-lifetime spectroscopy

    NASA Astrophysics Data System (ADS)

    Xu, Jun; Liu, C. T.; Miller, M. K.; Chen, Hongmin

    2009-01-01

    Nanocluster-strengthened ferritic alloys are promising as structural materials because of their excellent high-temperature strength and radiation-damage resistance. Recently, Fu [Phys. Rev. Lett. 99, 225502 (2007)] predicted that vacancies play an essential role in the formation and stabilization of nanoclusters in these materials. Positron-lifetime spectroscopy has been used to test this theoretical prediction in a nanocluster-strengthened Fe-based alloy. Nanoclusters (2-4 nm in diameter) containing Ti, Y, and O have been observed in a mechanically alloyed ferritic steel by atom-probe tomography. Vacancy clusters containing four to six vacancies have also been found in this material. In contrast, no vacancy clusters were detected in similar alloys containing no nanoclusters. These results indicate that vacancies are a vital component of the nanoclusters in these alloys.

  6. Electron work functions of ferrite and austenite phases in a duplex stainless steel and their adhesive forces with AFM silicon probe.

    PubMed

    Guo, Liqiu; Hua, Guomin; Yang, Binjie; Lu, Hao; Qiao, Lijie; Yan, Xianguo; Li, Dongyang

    2016-01-01

    Local electron work function, adhesive force, modulus and deformation of ferrite and austenite phases in a duplex stainless steel were analyzed by scanning force microscopy. It is demonstrated that the austenite has a higher electron work function than the ferrite, corresponding to higher modulus, smaller deformation and larger adhesive force. Relevant first-principles calculations were conducted to elucidate the mechanism behind. It is demonstrated that the difference in the properties between austenite and ferrite is intrinsically related to their electron work functions. PMID:26868719

  7. Formation of Delta Ferrite in 9 Wt Pct Cr Steel Investigated by In-Situ X-Ray Diffraction Using Synchrotron Radiation

    NASA Astrophysics Data System (ADS)

    Mayr, P.; Palmer, T. A.; Elmer, J. W.; Specht, E. D.; Allen, S. M.

    2010-10-01

    In-situ X-ray diffraction (XRD) measurements using high energy synchrotron radiation were performed to monitor in real time the formation of delta ferrite in a martensitic 9 wt pct chromium steel under simulated weld thermal cycles. Volume fractions of martensite, austenite, and delta ferrite were measured as a function of temperature at a 10 K/s heating rate to 1573 K (1300 °C) and subsequent cooling. At the peak temperature, the delta ferrite concentration rose to 19 pct, of which 17 pct transformed back to austenite on subsequent cooling.

  8. Electron work functions of ferrite and austenite phases in a duplex stainless steel and their adhesive forces with AFM silicon probe

    PubMed Central

    Guo, Liqiu; Hua, Guomin; Yang, Binjie; Lu, Hao; Qiao, Lijie; Yan, Xianguo; Li, Dongyang

    2016-01-01

    Local electron work function, adhesive force, modulus and deformation of ferrite and austenite phases in a duplex stainless steel were analyzed by scanning force microscopy. It is demonstrated that the austenite has a higher electron work function than the ferrite, corresponding to higher modulus, smaller deformation and larger adhesive force. Relevant first-principles calculations were conducted to elucidate the mechanism behind. It is demonstrated that the difference in the properties between austenite and ferrite is intrinsically related to their electron work functions. PMID:26868719

  9. Measurement of transformation temperatures and specific heat capacity of tungsten added reduced activation ferritic-martensitic steel

    NASA Astrophysics Data System (ADS)

    Raju, S.; Jeya Ganesh, B.; Rai, Arun Kumar; Mythili, R.; Saroja, S.; Mohandas, E.; Vijayalakshmi, M.; Rao, K. B. S.; Raj, Baldev

    2009-06-01

    The on-heating phase transformation temperatures up to the melting regime and the specific heat capacity of a reduced activation ferritic-martensitic steel (RAFM) with a nominal composition (wt%): 9Cr-0.09C-0.56Mn-0.23V-1W-0.063Ta-0.02N, have been measured using high temperature differential scanning calorimetry. The α -ferrite + carbides → γ-austenite transformation start and finish temperatures, namely A c1, and A c3, are found to be 1104 and 1144 K, respectively for a typical normalized and tempered microstructure. It is also observed that the martensite start ( MS) and finish ( Mf) temperatures are sensitive to the austenitising conditions. Typical MS and Mf values for the 1273 K normalized and 1033 K tempered samples are of the order 714 and 614 K, respectively. The heat capacity CP of the RAFM steel has been measured in the temperature range 473-1273 K, for different normalized and tempered samples. In essence, it is found that the CP of the fully martensitic microstructure is found to be lower than that of its tempered counterpart, and this difference begins to increase in an appreciable manner from about 800 K. The heat capacity of the normalized microstructure is found to vary from 480 to 500 J kg -1 K -1 at 500 K, where as that of the tempered steel is found to be higher by about, 150 J kg -1 K -1.

  10. Microstructure, Texture, and Deep Drawability Under Two Different Cold-Rolling Processes in Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gao, Fei; Yu, Fu-xiao; Misra, R. D. K.; Zhang, Xiang-jun; Zhang, Shu-min; Liu, Zhen-yu

    2015-10-01

    In the present study, the through-thickness texture evolution and grain colony distribution in ferritic stainless steel under two different cold-rolling processes have been investigated with the aim to enhance deep drawability. It was shown that in the case of conventional cold-rolling process, at the surface, mid-thickness between the surface and the center, and center layers, all the textures consisted of very sharp α-fiber and weak γ-fiber with a peak at {111}<110> after cold rolling, and non-uniform γ-fiber recrystallization textures were formed after final annealing. In case of two-step cold-rolling process, by contrast, all the textures were dominated by sharp α-fiber and weak γ-fiber after cold rolling to 50% reduction, and {111}<112> became the prominent component after subsequent annealing. The α-fiber and γ-fiber with a peak at {111}<112> were intensified after cold rolling to 60% reduction, resulting in the formation of uniform γ-fiber recrystallization textures after final annealing. Furthermore, after two-step cold-rolling process, the final sheet exhibited a more homogeneous distribution of grain colonies. Therefore, the deep drawability of final sheet was significantly improved after two-step cold-rolling process. It was elucidated that the selective growth mechanism was responsible for the characteristics of γ-fiber recrystallization texture under conventional cold-rolling process, whereas γ-fiber recrystallization texture development was controlled by the oriented nucleation mechanism in the two-step cold-rolling process.

  11. Gap Analysis of Material Properties Data for Ferritic/Martensitic HT-9 Steel

    SciTech Connect

    Brown, Neil R.; Serrano De Caro, Magdalena; Rodriguez, Edward A.

    2012-08-28

    The US Department of Energy (DOE), Office of Nuclear Energy (NE), is supporting the development of an ASME Code Case for adoption of 12Cr-1Mo-VW ferritic/martensitic (F/M) steel, commonly known as HT-9, primarily for use in elevated temperature design of liquid-metal fast reactors (LMFR) and components. In 2011, Los Alamos National Laboratory (LANL) nuclear engineering staff began assisting in the development of a small modular reactor (SMR) design concept, previously known as the Hyperion Module, now called the Gen4 Module. LANL staff immediately proposed HT-9 for the reactor vessel and components, as well as fuel clad and ducting, due to its superior thermal qualities. Although the ASME material Code Case, for adoption of HT-9 as an approved elevated temperature material for LMFR service, is the ultimate goal of this project, there are several key deliverables that must first be successfully accomplished. The most important key deliverable is the research, accumulation, and documentation of specific material parameters; physical, mechanical, and environmental, which becomes the basis for an ASME Code Case. Time-independent tensile and ductility data and time-dependent creep and creep-rupture behavior are some of the material properties required for a successful ASME Code case. Although this report provides a cursory review of the available data, a much more comprehensive study of open-source data would be necessary. This report serves three purposes: (a) provides a list of already existing material data information that could ultimately be made available to the ASME Code, (b) determines the HT-9 material properties data missing from available sources that would be required and (c) estimates the necessary material testing required to close the gap. Ultimately, the gap analysis demonstrates that certain material properties testing will be required to fulfill the necessary information package for an ASME Code Case.

  12. The influence of fine ferrite formation on the γ/α interface, fine bainite and retained austenite in a thermomechanically-processed transformation induced plasticity steel

    DOE PAGESBeta

    Timokhina, Ilana B.; Miller, Michael K.; Beladi, Hossein; Hodgson, Peter D.

    2016-03-03

    We subjected a Fe–0.26C–1.96Si–2Mn with 0.31Mo (wt%) steel to a novel thermomechanical processing route to produce fine ferrite with different volume fractions, bainite, and retained austenite. In two types of fine ferrites were found to be: (i) formed along prior austenite grain boundaries, and (ii) formed intragranularly in the interior of austenite grains. An increase in the volume fraction of fine ferrite led to the preferential formation of blocky retained austenite with low stability, and to a decrease in the volume fraction of bainite with stable layers of retained austenite. Moreover, the difference in the morphology of the bainitic ferritemore » and the retained austenite after different isothermal ferrite times was found to be responsible for the deterioration of the mechanical properties. The segregation of Mn, Mo, and C at distances of 2–2.5 nm from the ferrite and retained austenite/martensite interface on the retained austenite/martensite site was observed after 2700 s of isothermal hold. Finally, it was suggested that the segregation occurred during the austenite-to-ferrite transformation, and that this would decrease the interface mobility, which affects the austenite-to-ferrite transformation and ferrite grain size.« less

  13. Phase transformation and impact properties in the experimentally simulated weld heat-affected zone of a reduced activation ferritic/martensitic steel

    NASA Astrophysics Data System (ADS)

    Moon, Joonoh; Lee, Chang-Hoon; Lee, Tae-Ho; Jang, Min-Ho; Park, Min-Gu; Han, Heung Nam

    2014-12-01

    In this work, the phase transformation and impact properties in the weld heat-affected zone (HAZ) of a reduced activation ferritic/martensitic (RAFM) steel are investigated. The HAZs were experimentally simulated using a Gleeble simulator. The base steel consisted of tempered martensite through normalizing at 1000 °C and tempering at 750 °C, while the HAZs consisted of martensite, δ-ferrite and a small volume of autotempered martensite. The impact properties using a Charpy V-notch impact test revealed that the HAZs showed poor impact properties due to the formation of martensite and δ-ferrite as compared with the base steel. In addition, the impact properties of the HAZs further deteriorated with an increase in the δ-ferrite fraction caused by increasing the peak temperature. The impact properties of the HAZs could be improved through the formation of tempered martensite after post weld heat treatment (PWHT), but they remained lower than that of the base steel because the δ-ferrite remained in the tempered HAZs.

  14. 55Fe effect on enhancing ferritic steel He/dpa ratio in fission reactor irradiations to simulate fusion conditions

    SciTech Connect

    Liu, Haibo; Abdou, Mohamed A.; Greenwood, Lawrence R.

    2013-11-01

    How to increase the ferritic steel He(appm)/dpa ratio in a fission reactor neutron spectrum is an important question for fusion reactor material testing. An early experiment showed that the accelerated He(appm)/dpa ratio of about 2.3 was achieved for 96% enriched 54Fe in iron with 458.2 effective full power days (EFPD) irradiation in the High Flux Isotope Reactor (HFIR), ORNL. Greenwood suggested that the transmutation produced 55Fe has a thermal neutron helium production cross section which may have an effect on this result. In the current work, the ferritic steel He(appm)/dpa ratio is studied in the neutron spectrum of HFIR with 55Fe thermal neutron helium production taken into account. The available ENDF-b format 55Fe incident neutron cross section file from TENDL, Netherlands, is first input into the calculation model. A benchmark calculation for the same sample as used in the aforementioned experiment was used to adjust and evaluate the TENDL 55Fe (n, a) cross section values. The analysis shows a decrease of a factor of 6700 for the TENDL 55Fe (n, a) cross section in the intermediate and low energy regions is required in order to fit the experimental results. The best fit to the cross section value at thermal neutron energy is about 27 mb. With the adjusted 55Fe (n, a) cross sections, calculation show that the 54Fe and 55Fe isotopes can be enriched by the isotopic tailoring technique in a ferritic steel sample irradiated in HFIR to significantly enhance the helium production rate. The results show that a 70% enriched 54Fe and 30% enriched 55Fe ferritic steel sample would produce a He(appm)/dpa ratio of about 13 initially in the HFIR peripheral target position (PTP). After one year irradiation, the ratio decreases to about 10. This new calculation can be used to guide future isotopic tailoring experiments designed to increase the He(appm)/dpa ratio in fission reactors. A benchmark experiment is suggested to be performed to evaluate the 55Fe (n, a) cross section

  15. Cr-W-V bainitic/ferritic steel with improved strength and toughness and method of making

    DOEpatents

    Klueh, R.L.; Maziasz, P.J.

    1994-03-08

    This work describes a high strength, high toughness bainitic/ferritic steel alloy comprising about 2.75% to 4.0% chromium, about 2.0% to 3.5% tungsten, about 0.10% to 0.30% vanadium, and about 0.1% to 0.15% carbon with the balance iron, wherein the percentages are by total weight of the composition, wherein the alloy having been heated to an austenitizing temperature and then cooled at a rate sufficient to produce carbide-free acicular bainite. 15 figures.

  16. Ferritic-Martensitic steel Test Blanket Modules: Status and future needs for design criteria requirements and fabrication validation

    NASA Astrophysics Data System (ADS)

    Salavy, J.-F.; Aiello, G.; Aubert, P.; Boccaccini, L. V.; Daichendt, M.; De Dinechin, G.; Diegele, E.; Giancarli, L. M.; Lässer, R.; Neuberger, H.; Poitevin, Y.; Stephan, Y.; Rampal, G.; Rigal, E.

    2009-04-01

    The Helium-Cooled Lithium-Lead and the Helium-Cooled Pebble Bed are the two breeding blankets concepts for the DEMO reactor which have been selected by EU to be tested in ITER in the framework of the Test Blanket Module projects. They both use a 9%CrWVTa Reduced Activation Ferritic-Martensitic steel, called EUROFER, as structural material and helium as coolant. This paper gives an overview of the status of the EUROFER qualification program and discusses the future needs for design criteria requirements and fabrication validation.

  17. R and D of Oxide Dispersion Strengthening Steels for High Burn-up Fuel Claddings

    SciTech Connect

    Kimura, A.; Cho, H.S.; Lee, J.S.; Kasada, R.; Ukai, S.; Fujiwara, M.

    2004-07-01

    Research and development of fuel clad materials for high burn-up operation of light water reactor and super critical water reactor (SCPWR) will be shown with focusing on the effort to overcome the requirements of material performance as the fuel clad. Oxide dispersion strengthening (ODS) steels are well known as a high temperature structural material. Recent irradiation experiments indicated that the steels were quite highly resistant to neutron irradiation embrittlement, showing hardening without accompanying loss of ductility. High Cr ODS steels whose chromium concentration was in the range from 15 to 19 wt% showed high resistance to corrosion in supercritical pressurized water (SCPW). As for the susceptibility to hydrogen embrittlement of ODS steels, the critical hydrogen concentration required to hydrogen embrittlement is ranging 10{approx}12 wppm that is approximately one order of magnitude higher value than that of 9Cr reduced activation ferritic (RAF) steel. In the ODS steels, the fraction of helium desorption by bubble migration mechanism was smaller than that in the RAF steel, indicating that the ODS steels are also resistant to helium He bubble-induced embrittlement. Finally, it is demonstrated that the ODS steels are very promising for the fuel clad material for high burn-up operation of water-cooling reactors. (authors)

  18. EBSD as a tool to identify and quantify bainite and ferrite in low-alloyed Al-TRIP steels.

    PubMed

    Zaefferer, S; Romano, P; Friedel, F

    2008-06-01

    Bainite is thought to play an important role for the chemical and mechanical stabilization of metastable austenite in low-alloyed TRIP steels. Therefore, in order to understand and improve the material properties, it is important to locate and quantify the bainitic phase. To this aim, electron backscatter diffraction-based orientation microscopy has been employed. The main difficulty herewith is to distinguish bainitic ferrite from ferrite because both have bcc crystal structure. The most important difference between them is the occurrence of transformation induced geometrically necessary dislocations in the bainitic phase. To determine the areas with larger geometrically necessary dislocation density, the following orientation microscopy maps were explored: pattern quality maps, grain reference orientation deviation maps and kernel average misorientation maps. We show that only the latter allow a reliable separation of the bainitic and ferritic phase. The kernel average misorientation threshold value that separates both constituents is determined by an algorithm that searches for the smoothness of the boundaries between them. PMID:18503676

  19. Effect of neutron irradiation at low temperature on the embrittlement of the reduced-activation ferritic steels

    NASA Astrophysics Data System (ADS)

    Rybin, V. V.; Kursevich, I. P.; Lapin, A. N.

    1998-10-01

    Effects of neutron irradiation to fluence of 2.0 × 10 24 n/m 2 ( E > 0.5 MeV) in temperature range 70-300°C on mechanical properties and structure of the experimental reduced-activation ferritic 0.1%C-(2.5-12)%Cr-(1-2)%W-(0.2-0.7)%V alloys were investigated. The steels were studied in different initial structural conditions obtained by changing the modes of heat treatments. Effect of neutron irradiation estimated by a shift in ductile-brittle transition temperature (ΔDBTT) and reduction of upper shelf energy (ΔUSE) highly depends on both irradiation condition and steel chemical composition and structure. For the steel with optimum chemical composition (9Cr-1.5WV) after irradiation to 2 × 10 24 n/m 2 ( E ⩾ 0.5 MeV) at 280°C the ΔDBTT does not exceed 25°C. The shift in DBTT increased from 35°C to 110°C for the 8Cr-1.5WV steel at a decrease in irradiation temperature from 300°C to 70°C. The CCT diagrams are presented for several reduced-activated steels.

  20. Effect of Tungsten on Primary Creep Deformation and Minimum Creep Rate of Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Vanaja, J.; Laha, Kinkar; Mathew, M. D.

    2014-10-01

    Effect of tungsten on transient creep deformation and minimum creep rate of reduced activation ferritic-martensitic (RAFM) steel has been assessed. Tungsten content in the 9Cr-RAFM steel has been varied between 1 and 2 wt pct, and creep tests were carried out over the stress range of 180 and 260 MPa at 823 K (550 °C). The tempered martensitic steel exhibited primary creep followed by tertiary stage of creep deformation with a minimum in creep deformation rate. The primary creep behavior has been assessed based on the Garofalo relationship, , considering minimum creep rate instead of steady-state creep rate . The relationships between (i) rate of exhaustion of transient creep r' with minimum creep rate, (ii) rate of exhaustion of transient creep r' with time to reach minimum creep rate, and (iii) initial creep rate with minimum creep rate revealed that the first-order reaction-rate theory has prevailed throughout the transient region of the RAFM steel having different tungsten contents. The rate of exhaustion of transient creep r' and minimum creep rate decreased, whereas the transient strain ɛ T increased with increase in tungsten content. A master transient creep curve of the steels has been developed considering the variation of with . The effect of tungsten on the variation of minimum creep rate with applied stress has been rationalized by invoking the back-stress concept.

  1. HEAT INPUT AND POST WELD HEAT TREATMENT EFFECTS ON REDUCED-ACTIVATION FERRITIC/MARTENSITIC STEEL FRICTION STIR WELDS

    SciTech Connect

    Tang, Wei; Chen, Gaoqiang; Chen, Jian; Yu, Xinghua; Frederick, David Alan; Feng, Zhili

    2015-01-01

    Reduced-activation ferritic/martensitic (RAFM) steels are an important class of structural materials for fusion reactor internals developed in recent years because of their improved irradiation resistance. However, they can suffer from welding induced property degradations. In this paper, a solid phase joining technology friction stir welding (FSW) was adopted to join a RAFM steel Eurofer 97 and different FSW parameters/heat input were chosen to produce welds. FSW response parameters, joint microstructures and microhardness were investigated to reveal relationships among welding heat input, weld structure characterization and mechanical properties. In general, FSW heat input results in high hardness inside the stir zone mostly due to a martensitic transformation. It is possible to produce friction stir welds similar to but not with exactly the same base metal hardness when using low power input because of other hardening mechanisms. Further, post weld heat treatment (PWHT) is a very effective way to reduce FSW stir zone hardness values.

  2. Thermal Diffusivity of Reduced Activation Ferritic/Martensitic Steel Determined by the Time Domain Photoacoustic Piezoelectric Technique

    NASA Astrophysics Data System (ADS)

    Zhao, Binxing; Wang, Yafei; Gao, Chunming; Sun, Qiming; Wang, Pinghuai

    2015-06-01

    The thermal diffusivity of reduced activation ferritic/martensitic steel (CLF-1), which is recognized as the primary candidate structural material for the test blanket module of the international thermal-nuclear experimental reactor, has been studied by the time-domain (TD) photoacoustic piezoelectric (PAPE) technique. The TD PAPE model based on a simplified thermoelastic theory under square-wave modulated laser excitation is presented, relating the TD PAPE signal to the modulation frequency, thermal diffusivity, and other material parameters. Thermal diffusivities of reference samples such as copper and nickel were measured and analyzed, by which the validity of the technique is verified. The thermal diffusivity of the CLF-1 sample was measured to be , which is at a medium level among the ordinary steel materials ( to and has decent heat-dissipation ability. The results show that the TD PAPE technique can provide a fast and economic way for the investigation of the thermophysical properties of fusion reactor structural materials.

  3. Influence of grain refinement on the electrochemical behavior of AISI 430 ferritic stainless steel in an alkaline solution

    NASA Astrophysics Data System (ADS)

    Fattah-alhosseini, A.; Vafaeian, S.

    2016-01-01

    In this paper, the effect of grain refinement on the electrochemical behavior of AISI 430 ferritic stainless steel in 0.1 M NaOH solution was investigated. Potentiodynamic polarization curves showed that fine-grained samples have less corrosion potential, higher corrosion current density, and less protective passive film in comparison to coarse-grained samples. Electrochemical impedance spectroscopy (EIS) analysis revealed that implementing the thermomechanical operation led to lower polarization resistance. Also, Mott-Schottky analysis revealed that the passive films on both fine-grained and coarse-grained samples behave as n-type and p-type semiconductors and the semiconductor character of the passive films did not change by grain refinement. Moreover, it was found that the calculated donor and acceptor densities increased with grain refinement. Thus, the presented results indicated that grain refinement weakens the corrosion and passivation behavior of AISI 430 stainless steel in this alkaline solution.

  4. Characterization of perovskite film prepared by pulsed laser deposition on ferritic stainless steel using microscopic and optical methods

    NASA Astrophysics Data System (ADS)

    Durda, E.; Jaglarz, J.; Kąc, S.; Przybylski, K.; El Kouari, Y.

    2016-06-01

    The perovskite La0.6Sr0.4Co0.2Fe0.8O3-δ (LSCF48) film was deposited on Crofer 22 APU ferritic stainless steel by pulsed laser deposition (PLD). Morphological studies of the sample were performed using scanning electron microscopy (SEM) and atomic force microscopy (AFM). Information about film thickness and surface topography of the film and the steel substrate were obtained using following optical methods: spectroscopic ellipsometry (SE), bidirectional reflection distribution function (BRDF) and total integrated reflectometry (TIS). In particular, the BRDF study, being complementary to atomic force microscopy, yielded information about surface topography. Using the previously mentioned methods, the following statistic surface parameters were determined: root-mean square (rms) roughness and autocorrelation length by determining the power spectral density (PSD) function of surface irregularities.

  5. Factors Affecting the Inclusion Potency for Acicular Ferrite Nucleation in High-Strength Steel Welds

    NASA Astrophysics Data System (ADS)

    Kang, Yongjoon; Jeong, Seonghoon; Kang, Joo-Hee; Lee, Changhee

    2016-06-01

    Factors affecting the inclusion potency for acicular ferrite nucleation in high-strength weld metals were investigated and the contribution of each factor was qualitatively evaluated. Two kinds of weld metals with different hardenabilities were prepared, in both, MnTi2O4-rich spinel formed as the predominant inclusion phase. To evaluate the factors determining the inclusion potency, the inclusion characteristics of size, phase distribution in the multiphase inclusion, orientation relationship with ferrite, and Mn distribution near the inclusion were analyzed. Three factors affecting the ferrite nucleation potency of inclusions were evaluated: the Baker-Nutting (B-N) orientation relationship between ferrite and the inclusion; the formation of an Mn-depleted zone (MDZ) near the inclusion; and the strain energy around the inclusion. Among these, the first two factors were found to be the most important. In addition, it was concluded that the increased chemical driving force brought about by the formation of an MDZ contributed more to the formation of acicular ferrite in higher-strength weld metals, because the B-N orientation relationship between ferrite and the inclusion was less likely to form as the transformation temperature decreased.

  6. Factors Affecting the Inclusion Potency for Acicular Ferrite Nucleation in High-Strength Steel Welds

    NASA Astrophysics Data System (ADS)

    Kang, Yongjoon; Jeong, Seonghoon; Kang, Joo-Hee; Lee, Changhee

    2016-03-01

    Factors affecting the inclusion potency for acicular ferrite nucleation in high-strength weld metals were investigated and the contribution of each factor was qualitatively evaluated. Two kinds of weld metals with different hardenabilities were prepared, in both, MnTi2O4-rich spinel formed as the predominant inclusion phase. To evaluate the factors determining the inclusion potency, the inclusion characteristics of size, phase distribution in the multiphase inclusion, orientation relationship with ferrite, and Mn distribution near the inclusion were analyzed. Three factors affecting the ferrite nucleation potency of inclusions were evaluated: the Baker-Nutting (B-N) orientation relationship between ferrite and the inclusion; the formation of an Mn-depleted zone (MDZ) near the inclusion; and the strain energy around the inclusion. Among these, the first two factors were found to be the most important. In addition, it was concluded that the increased chemical driving force brought about by the formation of an MDZ contributed more to the formation of acicular ferrite in higher-strength weld metals, because the B-N orientation relationship between ferrite and the inclusion was less likely to form as the transformation temperature decreased.

  7. THE EFFECTS OF FAST REACTOR IRRADIATION CONDITIONS ON THE TENSILE PROPERTIES OF TWO FERRITIC/MARTENSITIC STEELS

    SciTech Connect

    Maloy, Stuart A.; Toloczko, Mychailo B.; McClellan, K. J.; Romero, T. J.; Kohno, Y.; Garner, Francis A.; Kurtz, Richard J.; Kimura, Akihiko

    2006-09-15

    Tensile testing has been performed at 25 and at ~400°C on two ferritic/martensitic steels (JFMS and HT-9) after irradiation in FFTF to up to ~70 dpa at 373 to 433°C. As observed in previous studies, this range of irradiation temperatures has a significant effect on hardening. The percent increase in yield stress decreases with increasing irradiation temperature from 373 to 433ºC. The JFMS alloy, which has 0.7 wt. % silicon, exhibits approximately a factor of two increase in yield strength between tests at 427°C and at 373°C, and shows an increase in hardening with increasing dose. A comparison of the JFMS tensile properties to the properties of other ferritic/martensitic steels suggests that this hardening is due to precipitation of a Si-rich Laves phase in this alloy. The HT-9 alloy, which contains more chromium and more carbon but less silicon (0.2 wt. %), less molybdenum and less nickel, hardens during irradiation at 373°C, but shows less hardening for irradiations performed at 427ºC and no increase in yield stress with increasing dose beyond 10 dpa.

  8. The effects of fast reactor irradiation conditions on the tensile properties of two ferritic/martensitic steels

    NASA Astrophysics Data System (ADS)

    Maloy, Stuart A.; Toloczko, M. B.; McClellan, K. J.; Romero, T.; Kohno, Y.; Garner, F. A.; Kurtz, R. J.; Kimura, A.

    2006-09-01

    Tensile testing has been performed at 25 and at ˜400 °C on two ferritic/martensitic steels (JFMS and HT-9) after irradiation in FFTF to up to ˜70 dpa at 373-433 °C. As observed in previous studies, this range of irradiation temperatures has a significant effect on hardening. The percent increase in yield stress decreases with increasing irradiation temperature from 373 to 433 °C. The JFMS alloy, which has 0.7 wt% silicon, exhibits approximately a factor of two increase in yield strength between tests at 427 and at 373 °C, and shows an increase in hardening with increasing dose. A comparison of the JFMS tensile properties to the properties of other ferritic/martensitic steels suggests that this hardening is due to precipitation of a Si-rich laves phase in this alloy. The HT-9 alloy, which contains more chromium and more carbon but less silicon (0.2 wt%), less molybdenum and less nickel, hardens during irradiation at 373 °C, but shows less hardening for irradiations performed at 427 °C and no increase in yield stress with increasing dose beyond 10 dpa.

  9. Recent activities on the compatibility of the ferritic steel wall with the plasma in the JFT-2M tokamak

    NASA Astrophysics Data System (ADS)

    Tsuzuki, K.; Sato, M.; Kawashima, H.; Isei, N.; Kimura, H.; Ogawa, H.; Miyachi, K.; Yamamoto, M.; Shibata, T.

    2002-12-01

    The compatibility of the low activation ferritic steel with a fusion plasma has been investigated in the JFT-2M tokamak. The program consists of three stages. In the first stage, the reduction of fast ion losses was well demonstrated by ferritic steel plates (FPs) outside the vacuum vessel (VV). In the second stage, 20% of the inner surface of the VV was covered by the FPs. The plasma control, stability, and impurity release were preliminary investigated. No deteriorative effect on the plasma was observed at least in the following conditions: partial covering of 20% and the normalized beta value less than 2.8. First boronization was applied to JFT-2M leading to a remarkable decrease of the oxygen impurity. After the boronization, plasmas with the highest normalized beta in JFT-2M were obtained. Thus encouraging results were gained for this stage. In the third stage, the VV was fully covered by FPs, where the ripple reduction and the plasma stability will be investigated as a full scale testing.

  10. Effect of boron on post irradiation tensile properties of reduced activation ferritic steel (F-82H) irradiated in HFIR

    SciTech Connect

    Shiba, Kiyoyuki; Suzuki, Masahide; Hishinuma, Akimichi; Pawel, J.E.

    1994-12-31

    Reduced activation ferritic/martensitic steel, F-82H (Fe-8Cr-2W-V-Ta), was irradiated in the High Flux Isotope Reactor (HFIR) to doses between 11 and 34 dpa at 400 and 500 C. Post irradiation tensile tests were performed at the nominal irradiation temperature in vacuum. Some specimens included {sup 10}B or natural boron (nB) to estimate the helium effect on tensile properties. Tensile properties including the 0.2% offset yield stress, the ultimate tensile strength, the uniform elongation and the total elongation were measured. The tensile properties were not dependent on helium content in specimens irradiated to 34 dpa, however {sup 10}B-doped specimens with the highest levels of helium showed slightly higher yield strength and less ductility than boron-free specimens. Strength appears to go through a peak, and ductility through a trough at about 11 dpa. The irradiation to more than 21 dpa reduced the strength and increased the elongation to the unirradiated levels. Ferritic steels are one of the candidate alloys for nuclear fusion reactors because of their good thermophysical properties, their superior swelling resistance, and the low corrosion rate in contact with potential breeder and coolant materials.

  11. Long-term oxidation behavior of spinel-coated ferritic stainless steel for solid oxide fuel cell interconnect applications

    SciTech Connect

    Stevenson, Jeffry W.; Yang, Zhenguo; Xia, Guanguang; Nie, Zimin; Templeton, Joshua D.

    2013-06-01

    Long-term tests (>8,000 hours) indicate that AISI 441 ferritic stainless steel coated with a Mn-Co spinel protection layer is a promising candidate material system for IT-SOFC interconnect applications. While uncoated AISI 441 showed a substantial increase in area-specific electrical resistance (ASR), spinel-coated AISI 441 exhibited much lower ASR values (11-13 mOhm-cm2). Formation of an insulating silica sublayer beneath the native chromia-based scale was not observed, and the spinel coatings reduced the oxide scale growth rate and blocked outward diffusion of Cr from the alloy substrate. The structure of the scale formed under the spinel coatings during the long term tests differed from that typically observed on ferritic stainless steels after short term oxidation tests. While short term tests typically indicate a dual layer scale structure consisting of a chromia layer covered by a layer of Mn-Cr spinel, the scale grown during the long term tests consisted of a chromia matrix with discrete regions of Mn-Cr spinel distributed throughout the matrix. The presence of Ti in the chromia scale matrix and/or the presence of regions of Mn-Cr spinel within the scale may have increased the scale electrical conductivity, which would explain the fact that the observed ASR in the tests was lower than would be expected if the scale consisted of pure chromia.

  12. Formation of delta ferrite in 9 wt.% Cr steel investigated by in-situ X-ray diffraction using synchrotron radiation

    SciTech Connect

    Mayr, Peter; Palmer, T. A.; Elmer, J. W.; Specht, Eliot D; Allen, S M

    2010-01-01

    In situ X-ray diffraction measurements using high energy synchrotron radiation were performed to monitor in real time the formation of delta ferrite in a martensitic 9 wt.% chromium steel under simulated weld thermal cycles. Volume fractions of martensite, austenite and delta ferrite were measured as a function of temperature at a 10 C s-1 heating rate to 1300 C and subsequent cooling to room temperature. At the peak temperature, the delta ferrite concentration rose to a level of 19%, of which 17% transformed back to austenite on subsequent cooling. The final microstructure after this single thermal cycle consisted of newly formed martensite with 4% of retained austenite and 2% of retained delta ferrite.

  13. Studies on oxidation and deuterium permeation behavior of a low temperature α-Al2O3-forming Fesbnd Crsbnd Al ferritic steel

    NASA Astrophysics Data System (ADS)

    Xu, Yu-Ping; Zhao, Si-Xiang; Liu, Feng; Li, Xiao-Chun; Zhao, Ming-Zhong; Wang, Jing; Lu, Tao; Hong, Suk-Ho; Zhou, Hai-Shan; Luo, Guang-Nan

    2016-08-01

    To evaluate the capability of Fesbnd Crsbnd Al ferritic steels as tritium permeation barrier in fusion systems, the oxidation behavior together with the permeation behavior of a Fesbnd Crsbnd Al steel was investigated. Gas driven permeation experiments were performed. The permeability of the oxidized Fesbnd Crsbnd Al steel was obtained and a reduced activation ferritic/martensitic steel CLF-1 was used as a comparison. In order to characterize the oxide layer, SEM, XPS, TEM, HRTEM were used. Al2O3 was detected in the oxide film by XPS, and HRTEM showed that Al2O3 in the α phase was found. The formation of α-Al2O3 layer at a relatively low temperature may result from the formation of Cr2O3 nuclei.

  14. Dual and Triple Ion-Beam Irradiations of Fe, Fe(Cr) and Fe(Cr)-ODS Final Report: IAEA SMoRE CRP

    SciTech Connect

    Fluss, M J; Hsiung, L L; Marian, J

    2011-11-20

    Structures of nanoparticles in Fe-16Cr-4.5Al-0.3Ti-2W-0.37Y2O3 (K3) and Fe-20Cr-4.5Al-0.34Ti-0.5Y2O3 (MA956) oxide dispersion strengthened (ODS) ferritic steels produced by mechanical alloying (MA) and followed by hot extrusion have been studied using high-resolution transmission electron microscopy (HRTEM) techniques to gain insight about the formation mechanism of nanoparticles in MA/ODS steels. The observations of Y-Al-O complex-oxide nanoparticles in both ODS steels imply that decomposition of Y2O3 in association with internal oxidation of Al occurred during mechanical alloying. While the majority of oxide nanoparticles formed in both steels is Y4Al2O9, a few oxide particles of YAlO3 are also occasionally observed. These results reveal that Ti (0.3 wt %) plays an insignificant role in forming oxide nanoparticles in the presence of Al (4.5 wt %). HRTEM observations of crystalline nanoparticles larger than {approx}2 nm and amorphous or disordered cluster domains smaller than {approx}2 nm provide an insight into the formation mechanism of oxide nanoparticle in MA/ODS steels, which we believe from our observations involves a solid-state amorphous precursor followed by recrystallization. Dual ion-beam irradiations using He{sup +} + Fe{sup +8} ions were employed to gain more detailed insight about the role of nanoparticles in suppressing radiation-induced swelling. This is elaborated through TEM examinations of cavity distributions in ion-irradiated Fe-14Cr and K3-ODS ferritic steels. HRTEM observations of helium-filled cavities (helium bubbles) preferably trapped at nanoscale oxide particles and clusters in ion-irradiated K3-ODS are presented. Finally, we describe the results from triple ion-beam irradiations using H{sup +} + He{sup +} + Fe{sup +8} ions to emulate fusion first wall radiation effects. Preliminary work is reported that confirms the existence of significant hydrogen synergistic effects described earlier by Tanaka et al., for Fe(Cr) and by Wakai et al

  15. Evaluation by the Double Loop Electrochemical Potentiokinetic Reactivation Test of Aged Ferritic Stainless Steel Intergranular Corrosion Susceptibility

    NASA Astrophysics Data System (ADS)

    Sidhom, H.; Amadou, T.; Braham, C.

    2010-12-01

    An experimental design method was used to determine the effect of factors that significantly affect the response of the double loop-electrochemical potentiokinetic reactivation (DL-EPR) test in controlling the susceptibility to intergranular corrosion (IGC) of UNS S43000 (AISI 430) ferritic stainless steel. The test response is expressed in terms of the reactivation/activation current ratio ( I r / I a pct). Test results analysed by the analysis of variance (ANOVA) method show that the molarity of the H2SO4 electrolyte and the potential scanning rate have a more significant effect on the DL-EPR test response than the temperature and the depassivator agent concentration. On the basis of these results, a study was conducted in order to determine the optimal operating conditions of the test as a nondestructive technique for evaluating IGC resistance of ferritic stainless steel components. Three different heat treatments are considered in this study: solution annealing (nonsensitized), aging during 3 hours at 773 K (500 °C) (slightly sensitized), and aging during 2 hours at 873 K (600 °C) (highly sensitized). The aim is to find the operating conditions that simultaneously ensure the selectivity of the attack (intergranular and chromium depleted zone) and are able to detect the effect of low dechromization. It is found that a potential scanning rate of 2.5 mV/s in an electrolyte composed of H2SO4 3 M solution without depassivator, at a temperature around 293 K (20 °C), is the optimal operating condition for the DL-EPR test. Using this condition, it is possible to assess the degree of sensitization (DOS) to the IGC of products manufactured in ferritic stainless steels rapidly, reliably, and quantitatively. A time-temperature-start of sensitization (TTS) diagram for the UNS S43000 (France Inox, Villepinte, France) stainless steel was obtained with acceptable accuracy by this method when the IGC sensitization criterion was set to I r / I a > 1 pct. This diagram is in

  16. Investigations on Laser Beam Welding Dissimilar Material Combinations of Austenitic High Manganese (FeMn) and Ferrite Steels

    NASA Astrophysics Data System (ADS)

    Behm, Velten; Höfemann, Matthias; Hatscher, Ansgar; Springer, André; Kaierle, Stefan; Hein, David; Otto, Manuel; Overmeyer, Ludger

    For the past few years the customer's demand for more fuel efficient and at the same time safer vehicles has steadily increased. Consequently, light weight design has become one of the main interests in engineering. With regard to sheet metal components, a new class of high manganese steels, based on the TWIP (twinning induced plasticity) effect, provides the opportunity of shaping light weight designedthin and complex sheet metal geometries with advanced crash performance. In terms of weldability, due to their thermo-physical properties (high content of C, Mn, Al, Si), FeMn steels have to be handled differently in comparison to conventional steel grades. Particularly dissimilar material combinations of FeMn and ferrite steels are in the center of interest for industrial applications. This study reveals that metallurgical properties of dissimilar welding seams can be influenced considerably by laser beam welding, resulting in a change of the mechanical properties of the seam which is practicable without using filler material as described in (Flügge et al., 2011).

  17. Investigation of iron-chromium-niobium-titanium ferritic stainless steel for solid oxide fuel cell interconnect applications

    NASA Astrophysics Data System (ADS)

    Yang, Zhenguo; Xia, Guan-Guang; Wang, Chong-Min; Nie, Zimin; Templeton, Joshua; Stevenson, Jeffry W.; Singh, Prabhakar

    As part of an effort to develop cost-effective ferritic stainless steel-based interconnects for solid oxide fuel cell (SOFC) stacks, both bare AISI441 and AISI441 coated with (Mn,Co) 3O 4 protection layers were studied in terms of its metallurgical characteristics, oxidation behavior, and electrical performance. The addition of minor alloying elements, in particular Nb, led to formation of Laves phases both inside grains and along grain boundaries. In particular, the Laves phase which precipitated out along grain boundaries during exposure at intermediate SOFC operating temperatures was found to be rich in both Nb and Si. The capture of Si in the Laves phase minimized the Si activity in the alloy matrix and prevented formation of an insulating silica layer at the scale/metal interface, resulting in a reduction in area-specific electrical resistance (ASR). However, the relatively high oxidation rate of the steel, which leads to increasing ASR over time, and the need to prevent volatilization of chromium from the steel necessitates the application of a conductive protection layer on the steel. In particular, the application of a Mn 1.5Co 1.5O 4 spinel protection layer substantially improved the electrical performance of the 441 by reducing the oxidation rate.

  18. Irradiation Creep and Swelling from 400 C to 600 C of the Oxide Dispersion Strengthened Ferritic Alloy MA957

    SciTech Connect

    Toloczko, Mychailo B.; Gelles, David S.; Garner, Francis A.; Kurtz, Richard J.; Abe, Katsunori

    2004-04-24

    Recently, there has been a growing interest in the use of oxide dispersion strengthened (ODS) ferritic steels for fusion reactor applications. As part of an extensive study performed at PNNL on the ODS steel MA957 [1], irradiation creep tests were performed on pressurized tubes made from MA957 by two different methods. The tubes were made either by gun drilling alone or by a combination of rod drawing and gun drilling. The different fabrication methods were explored because ODS steels have been difficult to form. The pressurized tubes were irradiated in the Fast Flux Test Facility (FFTF) to doses ranging from 40 dpa to 110 dpa at temperatures ranging from 400 C to 600 C. The effective stresses resulting from the pressurization of the tubes ranged from 0 MPa to 175 MPa.

  19. Microstructural evolution of ferritic-martensitic steels under heavy ion irradiation

    NASA Astrophysics Data System (ADS)

    Topbasi, Cem

    Ferritic-martensitic steels are primary candidate materials for fuel cladding and internal applications in the Sodium Fast Reactor, as well as first-wall and blanket materials in future fusion concepts because of their favorable mechanical properties and resistance to radiation damage. Since microstructure evolution under irradiation is amongst the key issues for these materials in these applications, developing a fundamental understanding of the irradiation-induced microstructure in these alloys is crucial in modeling and designing new alloys with improved properties. The goal of this project was to investigate the evolution of microstructure of two commercial ferritic-martensitic steels, NF616 and HCM12A, under heavy ion irradiation at a broad temperature range. An in situ heavy ion irradiation technique was used to create irradiation damage in the alloy; while it was being examined in a transmission electron microscope. Electron-transparent samples of NF616 and HCM12A were irradiated in situ at the Intermediate Voltage Electron Microscope (IVEM) at Argonne National Laboratory with 1 MeV Kr ions to ˜10 dpa at temperatures ranging from 20 to 773 K. The microstructure evolution of NF616 and HCM12A was followed in situ by systematically recording micrographs and diffraction patterns as well as capturing videos during irradiation. In these irradiations, there was a period during which no changes are visible in the microstructure. After a threshold dose (˜0.1 dpa between 20 and 573 K, and ˜2.5 dpa at 673 K) black dots started to become visible under the ion beam. These black dots appeared suddenly (from one frame to the next) and are thought to be small defect clusters (2-5 nm in diameter), possibly small dislocation loops with Burgers vectors of either ½ or . The overall density of these defect clusters increased with dose and saturated around 6 dpa. At saturation, a steady-state is reached in which defects are eliminated and created at the same rates so that the

  20. Microstructural evolution of ferritic-martensitic steels under heavy ion irradiation

    NASA Astrophysics Data System (ADS)

    Topbasi, Cem

    Ferritic-martensitic steels are primary candidate materials for fuel cladding and internal applications in the Sodium Fast Reactor, as well as first-wall and blanket materials in future fusion concepts because of their favorable mechanical properties and resistance to radiation damage. Since microstructure evolution under irradiation is amongst the key issues for these materials in these applications, developing a fundamental understanding of the irradiation-induced microstructure in these alloys is crucial in modeling and designing new alloys with improved properties. The goal of this project was to investigate the evolution of microstructure of two commercial ferritic-martensitic steels, NF616 and HCM12A, under heavy ion irradiation at a broad temperature range. An in situ heavy ion irradiation technique was used to create irradiation damage in the alloy; while it was being examined in a transmission electron microscope. Electron-transparent samples of NF616 and HCM12A were irradiated in situ at the Intermediate Voltage Electron Microscope (IVEM) at Argonne National Laboratory with 1 MeV Kr ions to ˜10 dpa at temperatures ranging from 20 to 773 K. The microstructure evolution of NF616 and HCM12A was followed in situ by systematically recording micrographs and diffraction patterns as well as capturing videos during irradiation. In these irradiations, there was a period during which no changes are visible in the microstructure. After a threshold dose (˜0.1 dpa between 20 and 573 K, and ˜2.5 dpa at 673 K) black dots started to become visible under the ion beam. These black dots appeared suddenly (from one frame to the next) and are thought to be small defect clusters (2-5 nm in diameter), possibly small dislocation loops with Burgers vectors of either ½ or . The overall density of these defect clusters increased with dose and saturated around 6 dpa. At saturation, a steady-state is reached in which defects are eliminated and created at the same rates so that the

  1. Recommendations for protecting against failure by brittle fracture: Category II and III ferritic steel shipping containers with wall thickness greater than four inches

    SciTech Connect

    Schwartz, M.W.; Fischer, L.E.

    1996-08-01

    This report provides criteria for selecting ferritic steels that would prevent brittle fracture in Category II and III shipping containers with wall thickness greater than 4 inches. These methods are extensions of those previously used for Category II and III containers less than 4 inches thick and Category I containers more than 4 inches thick.

  2. Effect of impurity content on creep crack growth resistance in 1Cr1Mo0.25V ferritic steels

    NASA Astrophysics Data System (ADS)

    Fattorini, F.; Franzoni, U.; Sturlese, S.

    1990-07-01

    The effect of impurity content on creep crack growth (CCG) rate and, more generally, on hot ductility of a typical lCrlMo0.25V ferritic steel was evaluated. Four heats intentionally doped with various amounts of impurities were characterized after heat treatments simulating the industrial thermal cycle taking place in a 1000-mm-diameter high-pressure rotor at two positions: near the outside surface and at the center in the cases of air cooling and oil quenching, respectively. Results indicate that the highest crack growth rates occur in the grade with a low P content (40 ppm) and Sn and Sb values (100 to 200 ppm) comparable with those characteristic of commercial steels. A marked reduction in brittleness is achieved only through a substantial reduction in the amount of Sn and Sb, even when medium-to-high P levels (100 ppm) are present. Creep resistance in terms of both time to rupture and minimum growth rate is not influenced by the impurity content, at least within the range of stresses investigated. Auger analyses on crept specimens demonstrate the presence of a selective segregation of impurity elements similar to that found in other ferritic steels: P is the only segregating element at non-cavitated grain boundaries, while cavitated areas contain Sn, Sb, and Cu in addition to P. The embrittlement at high Sn and Sb levels depends on two factors: at low P levels, cracks rapidly propagate under surface diffusivity control; at high P levels, excess P segregates at the grain boundaries, and crack propagation proceeds by an intergranular decohesion mechanism.

  3. Simulation of the hot rolling and accelerated cooling of a C-Mn ferrite-bainite strip steel

    NASA Astrophysics Data System (ADS)

    Debray, B.; Teracher, P.; Jonas, J. J.

    1995-01-01

    By means of torsion testing, the microstructures and mechanical properties produced in a 0.14 Pct C-1.18 Pct Mn steel were investigated over a wide range of hot-rolling conditions, cooling rates, and simulated coiling temperatures. The austenite grain size present before accelerated cooling was varied from 10 to 150 μm by applying strains of 0 to 0.8 at temperatures of 850 °C to 1050 °C. Two cooling rates, 55 °C/s and 90 °C/s, were used. Cooling was interrupted at temperatures ranging from 550 °C to 300 °C. Optical microscopy and transmission electron microscopy (TEM) were employed to investigate the microstructures. The mechanical properties were studied by means of tensile testing. When a fine austenite grain size was present before cooling and a high cooling rate (90 °C/s) was used, the microstructure was composed of ferrite plus bainite and a mixture of ferrite and cementite, which may have formed by an interphase mechanism. The use of a lower cooling rate (55 °C/s) led to the presence of ferrite and fine pearlite. In both cases, the cooling interruption temperature and the amount of prior strain had little influence on the mechanical properties. Reheating at 1050 °C, which led to the presence of very coarse austenite, resulted in a stronger influence of the interruption temperature. A method developed at Institut de Recherche Sidérurgique (IRSID, St. Germain-en-Laye, France) for deducing the Continuous-Cooling-Transformation (CCT) diagrams from the cooling data was adapted to the present apparatus and used successfully to interpret the observed influence of the process parameters.

  4. An Investigation of the Massive Transformation from Ferrite to Austenite in Laser-Welded Mo-Bearing Stainless Steels

    NASA Astrophysics Data System (ADS)

    Perricone, M. J.; Dupont, J. N.; Anderson, T. D.; Robino, C. V.; Michael, J. R.

    2011-03-01

    A series of 31 Mo-bearing stainless steel compositions with Mo contents ranging from 0 to 10 wt pct and exhibiting primary δ-ferrite solidification were analyzed over a range of laser welding conditions to evaluate the effect of composition and cooling rate on the solid-state transformation to γ-austenite. Alloys exhibiting this microstructural development sequence are of particular interest to the welding community because of their reduced susceptibility to solidification cracking and the potential reduction of microsegregation (which can affect corrosion resistance), all while harnessing the high toughness of γ-austenite. Alloys were created using the arc button melting process, and laser welds were prepared on each alloy at constant power and travel speeds ranging from 4.2 to 42 mm/s. The cooling rates of these processes were estimated to range from 10 K (°C)/s for arc buttons to 105 K (°C)/s for the fastest laser welds. No shift in solidification mode from primary δ-ferrite to primary γ-austenite was observed in the range of compositions or welding conditions studied. Metastable microstructural features were observed in many laser weld fusion zones, as well as a massive transformation from δ-ferrite to γ-austenite. Evidence of epitaxial massive growth without nucleation was also found when intercellular γ-austenite was already present from a solidification reaction. The resulting single-phase γ-austenite in both cases exhibited a homogenous distribution of Mo, Cr, Ni, and Fe at nominal levels.

  5. Development of A New Class of Fe-3Cr-W(V)Ferritic Steels for Industrial Process Applications

    SciTech Connect

    Sikka, V.J.; Jawad, M.H.

    2005-06-15

    The project, 'Development of a New Class of Fe-Cr-W(V) Ferritic Steels for Industrial Process Applications', was a Cooperative Research and Development Agreement (CRADA) between Oak Ridge National Laboratory (ORNL) and Nooter Corporation. This project dealt with improving the materials performance and fabrication for the hydrotreating reactor vessels, heat recovery systems, and other components for the petroleum and chemical industries. The petroleum and chemical industries use reactor vessels that can approach the ship weights of approximately 300 tons with vessel wall thicknesses of 3 to 8 in. These vessels are typically fabricated from Fe-Cr-Mo steels with chromium ranging from 1.25 to 12% and molybdenum from 1 to 2%. Steels in this composition have great advantages of high thermal conductivity, low thermal expansion, low cost, and properties obtainable by heat treatment. With all of the advantages of Fe-Cr-Mo steels, several issues are faced in design and fabrication of vessels and related components. These issues include the following: (1) low strength properties of current alloys require thicker sections; (2) increased thickness causes heat-treatment issues related to nonuniformity across the thickness and thus not achieving the optimum properties; (3) fracture toughness (ductile-to-brittle transition ) is a critical safety issue for these vessels, and it is affected in thick sections due to nonuniformity of microstructure; (4) PWHT needed after welding and makes fabrication more time-consuming with increased cost; and (5) PWHT needed after welding also limits any modifications of the large vessels in service. The goal of this project was to reduce the weight of large-pressure vessel components (ranging from 100 to 300 tons) by approximately 25% and reduce fabrication cost and improve in-service modification feasibility through development of Fe-3Cr-W(V) steels with combination of nearly a 50% higher strength, a lower DBTT and a higher upper-shelf energy

  6. Recent status and improvement of reduced-activation ferritic-martensitic steels for high-temperature service

    DOE PAGESBeta

    Tan, L.; Katoh, Y.; Tavassoli, A. -A. F.; Henry, J.; Rieth, M.; Sakasegawa, H.; Tanigawa, H.; Huang, Q.

    2016-07-26

    Reduced-activation ferritic-martensitic (RAFM) steels, candidate structural materials for fusion reactors, have achieved technological maturity after about three decades of research and development. The recent status of a few developmental aspects of current RAFM steels, such as aging resistance, plate thickness effects, fracture toughness, and fatigue, is updated in this paper, together with ongoing efforts to develop next-generation RAFM steels for superior high-temperature performance. Additionally, to thermomechanical treatments, including nonstandard heat treatment, alloy chemistry refinements and modifications have demonstrated some improvements in high-temperature performance. Castable nanostructured alloys (CNAs) were developed by significantly increasing the amount of nanoscale MX (M = V/Ta/Ti,more » X = C/N) precipitates and reducing coarse M23C6 (M = Cr). Preliminary results showed promising improvement in creep resistance and Charpy impact toughness. We present and compare limited low-dose neutron irradiation results for one of the CNAs and China low activation martensitic with data for F82H and Eurofer97 irradiated up to ~70 displacements per atom at ~300–325 °C.« less

  7. Dynamic finite element modeling of the effects of size on the upper shelf energy of ferritic steels

    SciTech Connect

    Sidener, S.E.; Kumar, A.S.; Schubert, L.E.; Hamilton, M.L.; Rosinski, S.T.

    1996-04-01

    Both the fusion and light water reactor program require the use of the subsize specimens to obtain sufficient irradiation data on neutron-induced embrittlement of ferritic steels. While the development of fusion-relevant size effects correlations can proceed analytically, it is more cost-effective at this time to use data currently being obtained on embrittlement of pressure vessel steels to test and expand the correlations developed earlier using fusion relevant steels. Dynamic finite elements modeling of the fracture behavior of fatigue-precracked Charpy Specimens was performed to determine the effect of single variable changes in ligament size, width, span, and thickness on the upper shelf energy. A method based on tensile fracture strain was used for modeling crack initiation and propagation. It was found that the upper shelf energy of precracked specimens (USE{sub p}) is proportional to b{sup n}, where b is ligament size and n varies from about 1.6 for subsize to 1.9 for full size specimens. The USE{sub p} was found to be proportional to width according to W{sup 25}. The dependence on thickness was found to be linear for all cases studied. Some of the data from the FEM analysis were compared with experimental data and were found to be in reasonable agreement.

  8. High-resolution electron microscopy observation and dislocation reaction mechanism of fivefold twinning in a Cu-rich precipitate in a cold rolled ferritic steel containing copper

    SciTech Connect

    Wang, Ling; Wang, Wei; Chen, Bolin; Zhou, Xiying; Li, Zhongwen; Zhou, Bangxin; Wang, Lumin

    2014-09-15

    Ferritic steels containing copper have been studied as model systems for clusters/precipitate formation in reactor pressure vessel steels. The samples were aged at 400 °C for 4000 h and subsequently cold rolled to 30% reduction at room temperature. The microstructural characteristics of the samples were analyzed using high-resolution transmission electron microscopy. Direct evidence was found that the fivefold twinning occurs via simultaneous emission of two Shockley partial dislocations from two particular α-Fe/Cu interfaces, and then the pileup tips of the twofold twin. - Highlights: • Fivefold twin is observed in a Cu-rich precipitate in cold rolled ferritic steels. • A dislocation reaction mechanism for the fivefold twin formation is proposed. • Two particular mismatching α-Fe/Cu-rich precipitate interfaces play a critical role.

  9. Irradiation creep in austenitic and ferritic steels irradiated in a tailored neutron spectrum to induce fusion reactor levels of helium

    SciTech Connect

    Grossbeck, M.L.; Gibson, L.T.; Jitsukawa, S.

    1996-04-01

    Six austenitic stainless steels and two ferritic alloys were irradiated sequentially in two research reactors where the neutron spectrum was tailored to produce a He production rate typical of a fusion device. Irradiation began in the Oak Ridge Research Reactor where an atomic displacement level of 7.4 dpa was achieved and was then transferred to the High Flux Isotope Reactor for the remainder of the irradiation to a total displacement level of 19 dpa. Temperatures of 60 and 330{degree}C are reported on. At 330{degree}C irradiation creep was found to be linear in stress and fluence with rates in the range of 1.7 - 5.5 x 10{sup -4}% MPa{sup -1} dpa{sup -1}. Annealed and cold-worked materials exhibited similar creep rates. There is some indication that austenitic alloys with TiC or TiO precipitates had a slightly higher irradiation creep rate than those without. The ferritic alloys HT-9 and Fe-16Cr had irradiatoin creep rates about 0.5 x 10{sup -4}% MPa{sup -1} dpa{sup -1}. No meaningful data could be obtained from the tubes irradiated at 60{degree}C because of damage to the tubes.

  10. Characterization of nanoscale NiAl-type precipitates in a ferritic steel by electron microscopy and atom probe tomography

    SciTech Connect

    Teng, Zhenke; Miller, Michael K; Ghosh, Gautam; Liu, Chain T; Huang, Shenyan; Russell, Kaye F; Fine, Morris E; Liaw, Peter K

    2010-01-01

    The microstructure of NiAl-type ({beta}{prime}) precipitates in an aged ferritic steel (Fe-12.7Al-9Ni-10.2Cr-1.9Mo, at.%) is characterized by transmission and analytical electron microscopy (AEM) and atom probe tomography (APT). The alloy shows a duplex precipitation of {beta}{prime} particles: primary with an average diameter of 130 nm and secondary with an average diameter of 3 nm. Based on APT, the primary and secondary {beta}{prime} have compositions of Ni{sub 41.2}Al{sub 43.6}Fe{sub 12.7}Cr{sub 0.8}Mo{sub 1.4} and Ni{sub 26.3}Al{sub 41.6}Fe{sub 26.9}Cr{sub 3.3}Mo{sub 1.7}, respectively.

  11. Effect of pre-strain on susceptibility of Indian Reduced Activation Ferritic Martensitic Steel to hydrogen embrittlement

    NASA Astrophysics Data System (ADS)

    Sonak, Sagar; Tiwari, Abhishek; Jain, Uttam; Keskar, Nachiket; Kumar, Sanjay; Singh, Ram N.; Dey, Gautam K.

    2015-10-01

    The role of pre-strain on hydrogen embrittlement susceptibility of Indian Reduced Activation Ferritic Martensitic Steel was investigated using constant nominal strain-rate tension test. The samples were pre-strained to different levels of plastic strain and their mechanical behavior and mode of fracture under the influence of hydrogen was studied. The effect of plastic pre-strain in the range of 0.5-2% on the ductility of the samples was prominent. Compared to samples without any pre-straining, effect of hydrogen was more pronounced on pre-strained samples. Prior deformation reduced the material ductility under the influence of hydrogen. Up to 35% reduction in the total strain was observed under the influence of hydrogen in pre-strained samples. Hydrogen charging resulted in increased occurrence of brittle zones on the fracture surface. Hydrogen Enhanced Decohesion (HEDE) was found to be the dominant mechanism of fracture.

  12. AFM and TEM study of cyclic slip localization in fatigued ferritic X10CrAl24 stainless steel

    SciTech Connect

    Man, J. . E-mail: man@ipm.cz; Petrenec, M.; Obrtlik, K.; Polak, J.

    2004-11-08

    Atomic force microscopy and high resolution scanning electron microscopy were applied to the study of surface relief evolution at emerging persistent slip bands (PSBs) in individual grains of ferritic X10CrAl24 stainless steel cycled with constant plastic strain amplitude. Only the combination of both methods can reveal the true shape and fine details of extrusions and intrusions. Quantitative data on the changes of the surface topography of persistent slip markings and on the kinetics of extrusion growth during the fatigue life were obtained. Transmission electron microscopy of surface foils revealed PSBs with the typical, well-known ladder structure. Experimental data on cyclic slip localization in PSBs are compared with those in fcc metals and discussed in terms of vacancy models of surface relief evolution and fatigue crack initiation.

  13. Determining the shear fracture properties of HIP joints of reduced-activation ferritic/martensitic steel by a torsion test

    NASA Astrophysics Data System (ADS)

    Nozawa, Takashi; Noh, Sanghoon; Tanigawa, Hiroyasu

    2012-08-01

    Hot isostatic pressing (HIP) is a key technology used to fabricate a first wall with cooling channels for the fusion blanket system utilizing a reduced-activation ferritic/martensitic steel. To qualify the HIPped components, small specimen test techniques are beneficial not only to evaluate the thin-wall cooling channels containing the HIP joint but also to use in neutron irradiation studies. This study aims to develop the torsion test method with special emphasis on providing a reasonable and comprehensive method to determine interfacial shear properties of HIP joints during the torsional fracture process. Torsion test results identified that the torsion process shows yield of the base metal followed by non-elastic deformation due to work hardening of the base metal. By considering this work hardening issue, we propose a reasonable and realistic solution to determine the torsional yield shear stress and the ultimate torsional shear strength of the HIPped interface. Finally, a representative torsion fracture process was identified.

  14. The effect of tempering temperature on the features of phase transformations in the ferritic-martensitic steel EK-181

    NASA Astrophysics Data System (ADS)

    Polekhina, N. A.; Litovchenko, I. Yu.; Tyumentsev, A. N.; Astafurova, Е. G.; Chernov, V. M.; Leontyeva-Smirnova, M. V.

    2014-12-01

    Using the methods of dilatometry and differential scanning calorimetry, critical points of phase transformations in the low-activation ferritic-martensitic steel EK-181 (RUSFER-EK-181) are identified. The characteristic temperature intervals of precipitation of carbide phases are revealed. It is shown that particles of the metastable carbide M3C are formed within the temperature range (500-600) °C. Formation of the stable phases М23С6 and V(CN) begins at the temperatures higher than Т = 650 °С. An important feature of microstructure after tempering at Т = 720 °С is high density of nanoparticles (⩽10 nm) of vanadium carbonitride V(CN).

  15. Analysis of the Plasticity-Enhancing Mechanisms in 12 pctMn Austeno-ferritic Steel by In Situ Neutron Diffraction

    NASA Astrophysics Data System (ADS)

    Lee, Sangwon; Woo, Wanchuck; De Cooman, Bruno C.

    2014-12-01

    The tensile behavior of ductile ultra-high strength Fe-12 pctMn-0.3 pctC-2 pctAl austeno-ferritic steel was studied by in situ neutron diffraction measurement of the elastic lattice strains, dislocation density, stacking fault probability, and strain-induced transformation kinetics. Micro-yielding was observed in austenite, and the plastic deformation of ferrite remained very limited throughout the deformation. The analysis identified three contributions to the strain hardening: twinning-induced plasticity, transformation-induced plasticity, and the accumulation of a high density of geometrically necessary dislocations accommodating the strain mismatch at the phase boundaries.

  16. Characterization of Residual Stress as a Function of Friction Stir Welding Parameters in Oxide Dispersion Strengthened (ODS) Steel MA956

    SciTech Connect

    Brewer, Luke N.; Bennett, Martin S.; Baker, B. W.; Payzant, E. Andrew; Kolbus, Lindsay M.

    2015-09-08

    This article characterizes the residual stresses generated by friction stir welding of oxide dispersion strengthened steel MA956 over a series of welding conditions. A plate of MA956 steel was friction stir welded at three conditions: 500 rpm/25 millimeters per minute (mmpm), 400 rpm/50 mmpm and 400 rpm/100 mmpm. The residual stresses across these welds were measured using both x-ray and neutron diffraction techniques. Longitudinal residual stresses up to eighty percent of the yield strength were observed for the 400 rpm/100 mmpm condition. Increasing the traverse rate while holding the rotational speed fixed increased the residual stress levels in the stir zone and at the stir zone-thermomechanically affected zone interface. The stress profiles displayed the characteristic M shape, and the asymmetry between advancing and retreating stress peaks was limited, occurring mainly on the root side of the weld. The large magnitude of the stresses was maintained throughout the thickness of the plates.

  17. Elevated temperature tensile properties of P9 steel towards ferritic steel wrapper development for sodium cooled fast reactors

    NASA Astrophysics Data System (ADS)

    Choudhary, B. K.; Mathew, M. D.; Isaac Samuel, E.; Christopher, J.; Jayakumar, T.

    2013-11-01

    Tensile deformation and fracture behaviour of the three developmental heats of P9 steel for wrapper applications containing varying silicon in the range 0.24-0.60% have been examined in the temperature range 300-873 K. Yield and ultimate tensile strengths in all the three heats exhibited gradual decrease with increase in temperature from room to intermediate temperatures followed by rapid decrease at high temperatures. A gradual decrease in ductility to a minimum at intermediate temperatures followed by an increase at high temperatures has been observed. The fracture mode remained transgranular ductile. The steel displayed signatures of dynamic strain ageing at intermediate temperatures and dominance of recovery at high temperatures. No significant difference in the strength and ductility values was observed for varying silicon in the range 0.24-0.60% in P9 steel. P9 steel for wrapper application displayed strength and ductility values comparable to those reported in the literature.

  18. Effect of sodium environment on the low cycle fatigue properties of modified 9Cr-1Mo ferritic martensitic steel

    NASA Astrophysics Data System (ADS)

    Kannan, R.; Sandhya, R.; Ganesan, V.; Valsan, M.; Bhanu Sankara Rao, K.

    2009-02-01

    Modified 9Cr-1Mo ferritic steel is the material of current interest for the steam generator components of liquid metal cooled fast breeder reactors (LMFBRs). The steam generator has been designed to operate for 30-40 years. It is important to accurately determine the life of the components in the actual environment in order to consider the extension of life beyond the design life. With this objective in view, a programme has been initiated at our laboratory to evaluate the effects of flowing sodium on the LCF behaviour of modified 9Cr-1Mo steel. LCF tests conducted in flowing sodium environment at 823 K and 873 K exhibited cyclic softening behaviour both in air and sodium environments. The fatigue lives are significantly improved in sodium environment when compared to the data obtained in air environment under identical testing conditions. The lack of oxidation in sodium environment is considered to be responsible for the delayed crack initiation and consequent increase in fatigue life. Comparison of experimental lifetimes with RCC-MR design code predictions indicated that the design curve based on air tests is too conservative.

  19. Influence of Ar-ions irradiation on the oxidation behavior of ferritic-martensitic steel P92 in supercritical water

    NASA Astrophysics Data System (ADS)

    Huang, Xi; Shen, Yinzhong; Zhu, Jun

    2015-02-01

    The corrosion behavior of ferritic-marensitic steel P92 with and without Ar-ions irradiation in supercritical water at 823 K(550 °C)/25 MPa for different exposure times was investigated by a variety of characterization techniques. A distinct difference in oxidation morphology between irradiated and unirradiated samples was observed. The oxide morphology of samples with a relatively moderate radiation intensity was similar with that of samples without irradiation. Many small oxide particles were observed in the region with a relatively high radiation intensity but their size was increased gradually with increasing exposure times. Exfoliation of oxide layer occurred for irradiated samples exposed for 100 h. Chromium-rich oxide layer with a chromium content of more than 20 wt pct along with a small-scale three-layer oxide structures were observed in Ar-ions irradiated samples, arising from the microstructural change in steel samples after the irradiation. Mechanism for the exfoliation of oxide layer is also discussed.

  20. Compatibility of ferritic steels with sintered Li/sub 2/O pellets in a flowing-helium environment

    SciTech Connect

    Chopra, O.K.; Kurasawa, T.; Smith, D.L.

    1983-01-01

    The compatibility of ferritic HT-9 alloy and Fe-9Cr-1Mo steel with Li/sub 2/O pellets has been investigated at 823 K (550/sup 0/C) in flowing helium containing 93 or 1 ppM H/sub 2/O and 1 ppM H/sub 2/. The results indicate that the alloy specimens gain weight whereas the Li/sub 2/O pellets lose weight after exposure. There is a net loss in weight of the total reaction couple. Both steels develop an iron-rich outer scale and chromium-rich subscale. The reaction rates in helium containing 93 ppM H/sub 2/O are greater than in helium containing 1 ppM H/sub 2/O. The depth of internal penetration for specimens exposed in helium with 1 ppM H/sub 2/O reaches a constant value after approx. 3.6 Ms. The specimens exposed in helium containing 93 ppM H/sub 2/O show a gradual increase in penetration up to 7.2 Ms. For both moisture contents, the total scale thickness follows a power law and the reaction rates decrease with time. The weight losses for Li/sub 2/O pellets follow a linear law and yield values of 12.2 and 3.8%/year in helium with 93 and 1 ppM H/sub 2/O, respectively.

  1. Effect of specimen size and nickel content on the impact properties of 12 Cr-1 MoVW ferritic steel

    SciTech Connect

    Corwin, W.R.; Klueh, R.L.; Vitek, J.M.

    1983-01-01

    The ferritic steel 12 Cr-1 MoVW is a candidate material for use in the first wall of magnetic fusion reactors. One of the primary concerns of materials in this application is service-induced embrittlement from aging and irradiation. Unirradiated Charpy impact data have been developed on three typical heats of 12 Cr-1 MoVW steel and on heats that have been modified with nickel and chromium additions for subsequent simulation of helium effects of irradiation. The ductile-to-brittle transition temperature and the upper-shelf energy were reduced by nickel additions. The addition of nickel while simultaneously maintaining a constant net chromium equivalent caused the transition temperature to increase. The use of a subsize specimen is mandated by the small volume and high gamma heating in high-flux research reactors used for very high-fluence irradiation experiments. Therefore, an understanding of the behavior of the subsize specimen is important in predicting corresponding irradiation-induced transition temperature shifts and upper-shelf drops of full-size Charpy specimens. Data are reported from subsize Charpy impact specimens, and the full- and subsize specimens are compared. The effect of specimen size on the upper-shelf energy of this material can be reduced better by volume normalization than by area normalization.

  2. Characterization of neutron-irradiated ferritic model alloys and a RPV steel from combined APT, SANS, TEM and PAS analyses

    NASA Astrophysics Data System (ADS)

    Meslin, E.; Lambrecht, M.; Hernández-Mayoral, M.; Bergner, F.; Malerba, L.; Pareige, P.; Radiguet, B.; Barbu, A.; Gómez-Briceño, D.; Ulbricht, A.; Almazouzi, A.

    2010-11-01

    Understanding the behavior of reactor pressure vessel (RPV) steels under irradiation is a mandatory task that has to be elucidated in order to be able to operate safely a nuclear power plant or to extend its lifetime. To build up predictive tools, a substantial experimental data base is needed at the nanometre scale to extract quantitative information on neutron-irradiated materials and to validate the theoretical models. To reach this experimental goal, ferritic model alloys and French RPV steel were neutron irradiated in a test reactor at an irradiation flux of 9 × 10 17 nm -2 s, doses from 0.18 to 1.3 × 10 24 nm -2 and 300 °C. The main goal of this paper is to report the characterization of the radiation-induced microstructural change in the materials by using the state-of-the-art of characterization techniques available in Europe at the nanometre scale. Possibilities, limitations and complementarities of the techniques to each other are highlighted.

  3. Blister formation on 13Cr2MoNbVB ferritic-martensitic steel exposed to hydrogen plasma

    NASA Astrophysics Data System (ADS)

    Nikitin, A. V.; Tolstolutskaya, G. D.; Ruzhytskyi, V. V.; Voyevodin, V. N.; Kopanets, I. E.; Karpov, S. A.; Vasilenko, R. L.; Garner, F. A.

    2016-09-01

    The influence of pre-irradiation specimen deformation level on surface blister formation and sub-surface cracking of dual-phase 13Cr2MoNbVB ferritic-martensitic steel was studied using glow discharge hydrogen plasma with ion energy of 1 keV to fluences of 2 × 1025 H/m2. Protium was used for most studies, but deuterium was used for measuring the depth dependence of hydrogen diffusion. Formation of blisters was observed in the temperature range 230-340 K. It was found that pre-irradiation deformation caused changes in the threshold fluences of blister formation and also in blister size distribution. Subsurface cracks located on grain boundaries far beyond the implantation zone were formed concurrently with blisters, arising from hydrogen diffusion and trapping at defects. It was observed that cracks as long as 1 mm in length were formed in 95% deformed steel at depths up to 500 μm from surface.

  4. Characterization of Residual Stress as a Function of Friction Stir Welding Parameters in Oxide Dispersion Strengthened (ODS) Steel MA956

    DOE PAGESBeta

    Brewer, Luke N.; Bennett, Martin S.; Baker, B. W.; Payzant, E. Andrew; Kolbus, Lindsay M.

    2015-09-08

    This article characterizes the residual stresses generated by friction stir welding of oxide dispersion strengthened steel MA956 over a series of welding conditions. A plate of MA956 steel was friction stir welded at three conditions: 500 rpm/25 millimeters per minute (mmpm), 400 rpm/50 mmpm and 400 rpm/100 mmpm. The residual stresses across these welds were measured using both x-ray and neutron diffraction techniques. Longitudinal residual stresses up to eighty percent of the yield strength were observed for the 400 rpm/100 mmpm condition. Increasing the traverse rate while holding the rotational speed fixed increased the residual stress levels in the stirmore » zone and at the stir zone-thermomechanically affected zone interface. The stress profiles displayed the characteristic M shape, and the asymmetry between advancing and retreating stress peaks was limited, occurring mainly on the root side of the weld. The large magnitude of the stresses was maintained throughout the thickness of the plates.« less

  5. Microstructural Characteristics of Plasma Nitrided Layer on Hot-Rolled 304 Stainless Steel with a Small Amount of α-Ferrite

    NASA Astrophysics Data System (ADS)

    Xu, Xiaolei; Yu, Zhiwei; Cui, Liying; Niu, Xinjun; Cai, Tao

    2016-02-01

    The hot-rolled 304 stainless steel with γ-austenite and approximately 5 pct α-ferrite elongated along the rolling direction was plasma-nitrided at a low temperature of 693 K (420 °C). X-ray diffraction results revealed that the nitrided layer was mainly composed of the supersaturated solid solution of nitrogen in austenite ( γ N). Transmission electron microscopy (TEM) observations showed that the microstructure of the γ N phase exhibited "fracture factor contrast" reflective of the occurrence of fine pre-precipitations in γ N by the continuous precipitation. The occurrence of a diffuse scattering effect on the electron diffraction spots of γ N indicated that the pre-precipitation took place in γ N in the form of strongly bonded Cr-N clusters or pairs due to a strong attractive interaction of nitrogen with chromium. Scanning electron microscopy and TEM observations indicated that the discontinuous precipitation initiated from the γ/ α interfaces and grew from the austenite boundaries into austenite grains to form a lamellar structure consisting of CrN and ferrite. The orientation relationship between CrN and ferrite corresponded to a Baker-Nutting relationship: (100)CrN//(100) α ; [011]CrN//[001] α . A zigzag boundary line following the banded structure of alternating γ-austenite and elongated α-ferrite was presented between the nitrided layer and the substrate to form a continuous varying layer thickness, which resulted from the difference in diffusivities of nitrogen in α-ferrite and γ-austenite, along the γ/ α interfaces and through the lattice. Microstructural features similar to the γ N were also revealed in the ferrite of the nitrided layer by TEM. It was not excluded that a supersaturated solid solution of nitrogen in ferrite ( α N) formed in the nitrided layer.

  6. Microstructure and mechanical behavior of neutron irradiated ultrafine grained ferritic steel

    SciTech Connect

    Ahmad Alsabbagh; Apu Sarkar; Brandon Miller; Jatuporn Burns; Leah Squires; Douglas Porter; James I. Cole; K. L. Murty

    2014-10-01

    Neutron irradiation effects on ultra-fine grain (UFG) low carbon steel prepared by equal channel angular pressing (ECAP) has been examined. Counterpart samples with conventional grain (CG) sizes have been irradiated alongside with the UFG ones for comparison. Samples were irradiated in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) to 1.24 dpa. Atom probe tomography revealed manganese, silicon-enriched clusters in both ECAP and CG steel after neutron irradiation. X-ray quantitative analysis showed that dislocation density in CG increased after irradiation. However, no significant change was observed in UFG steel revealing better radiation tolerance.

  7. Characterization of a 14Cr ODS steel by means of small punch and uniaxial testing with regard to creep and fatigue at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Bruchhausen, M.; Turba, K.; de Haan, F.; Hähner, P.; Austin, T.; de Carlan, Y.

    2014-01-01

    A 14Cr ODS steel was characterized at elevated temperatures with regard to its behavior in small punch and uniaxial creep tests and in low cycle fatigue tests. A comparison of small punch and uniaxial creep tests at 650 °C revealed a strong anisotropy of the material when strained parallel and perpendicular to the extrusion direction with rupture times being several orders of magnitude lower for the perpendicular direction. The stress-rupture and Larson-Miller plots show a very large scatter of the creep data. This scatter is strongly reduced when rupture time is plotted against minimum deflection rate or minimum creep rate (Monkman-Grant plot). Fatigue tests have been carried out at 650 °C and 750 °C. The alloy is cyclically very stable with practically no hardening/softening. Results from the tests at both temperatures can be described by a common power law. An increase in the test temperature has little influence on the fatigue ductility exponent. For a given total strain level, the fatigue life of the alloy is reduced with increasing temperature.

  8. The comparison of microstructure and nanocluster evolution in proton and neutron irradiated Fe-9%Cr ODS steel to 3 dpa at 500 °C

    NASA Astrophysics Data System (ADS)

    Swenson, M. J.; Wharry, J. P.

    2015-12-01

    A model Fe-9%Cr oxide dispersion strengthened (ODS) steel was irradiated with protons or neutrons to a dose of 3 displacements per atom (dpa) at a temperature of 500 °C, enabling a direct comparison of ion to neutron irradiation effects at otherwise fixed irradiation conditions. The irradiated microstructures were characterized using transmission electron microscopy and atom probe tomography including cluster analysis. Both proton and neutron irradiations produced a comparable void and dislocation loop microstructure. However, the irradiation response of the Ti-Y-O oxide nanoclusters varied. Oxides remained stable under proton irradiation, but exhibited dissolution and an increase in Y:Ti composition ratio under neutron irradiation. Both proton and neutron irradiation also induced varying extents of Si, Ni, and Mn clustering at existing oxide nanoclusters. Protons are able to reproduce the void and loop microstructure of neutron irradiation carried out to the same dose and temperature. However, since nanocluster evolution is controlled by both diffusion and ballistic impacts, protons are rendered unable to reproduce the nanocluster evolution of neutron irradiation at the same dose and temperature.

  9. Combination of helical ferritic-steel inserts and flux-tube-expansion divertor for the heat control in tokamak DEMO reactor

    NASA Astrophysics Data System (ADS)

    Takizuka, T.; Tokunaga, S.; Hoshino, K.; Shimizu, K.; Asakura, N.

    2015-08-01

    Edge localized modes (ELMs) in the H-mode operation of tokamak reactors may be suppressed/mitigated by the resonant magnetic perturbation (RMP), but RMP coils are considered incompatible with DEMO reactors under the strong neutron flux. We propose an innovative concept of the RMP without installing coils but inserting ferritic steels of the helical configuration. Helically perturbed field is naturally formed in the axisymmetric toroidal field through the helical ferritic steel inserts (FSIs). When ELMs are avoided, large stationary heat load on divertor plates can be reduced by adopting a flux-tube-expansion (FTE) divertor like an X divertor. Separatrix shape and divertor-plate inclination are similar to those of a simple long-leg divertor configuration. Combination of the helical FSIs and the FTE divertor is a suitable method for the heat control to avoid transient ELM heat pulse and to reduce stationary divertor heat load in a tokamak DEMO reactor.

  10. Mn1.5Co1.5O4 Spinel Protection Layers on Ferritic Stainless Steels for SOFC Interconnect Applications

    SciTech Connect

    Yang, Z Gary; Xia, Gordon; Stevenson, Jeffry W.

    2005-01-26

    In intermediate solid oxide fuel cells, the use of cost effective chromia forming alloy interconnects such as ferritic stainless steels can lead to severe degradation in cell performance due to chromium migration into the cells at the cathode side. To protect cells from chromium poisoning and improve their performance, a Mn1.5Co1.5O4 spinel barrier layer has been developed and tested on the ferritic stainless steel Crofer22 APU. Thermal and electrical tests confirmed the effectiveness of the spinel protection layer as a means of stopping chromium migration and decreasing oxidation, while promoting electrical contact and minimizing cathode/interconnect interfacial resistance. The thermally grown spinel protection layer was well-bonded to the Crofer22 APU substrate and demonstrated stable performance under thermal cycling.

  11. Low cycle fatigue properties of reduced activation ferritic/martensitic steels after high-dose neutron irradiation

    NASA Astrophysics Data System (ADS)

    Gaganidze, E.; Petersen, C.; Aktaa, J.; Povstyanko, A.; Prokhorov, V.; Diegele, E.; Lässer, R.

    2011-08-01

    This paper focuses on the low cycle fatigue (LCF) behaviour of reduced activation ferritic/martensitic steels irradiated to a displacement damage dose of up to 70 dpa at 330-337 °C in the BOR 60 reactor within the ARBOR 2 irradiation programme. The influence of neutron irradiation on the fatigue behaviour was determined for the as-received EUROFER97, pre-irradiation heat-treated EUROFER97 HT and F82H-mod steels. Strain-controlled push-pull loading was performed using miniaturized cylindrical specimens at a constant temperature of 330 °C with total strain ranges between 0.8% and 1.1%. Comparison of the LCF behaviour of irradiated and reference unirradiated specimens was performed for both the adequate total and inelastic strains. Neutron irradiation-induced hardening may have various effects on the fatigue behaviour of the steels. The reduction of inelastic strain in the irradiated state compared with the reference unirradiated state at common total strain amplitudes may increase fatigue lifetime. The increase in the stress at the adequate inelastic strain, by contrast, may accelerate fatigue damage accumulation. Depending on which of the two effects mentioned dominates, neutron irradiation may either extend or reduce the fatigue lifetime compared with the reference unirradiated state. The results obtained for EUROFER97 and EUROFER97 HT confirm these considerations. Most of the irradiated specimens show fatigue lifetimes comparable to those of the reference unirradiated state at adequate inelastic strains. Some irradiated specimens, however, show lifetime reduction or increase in comparison with the reference state at adequate inelastic strains.

  12. Structure and hardness of corrosion-resistant ferritic steels subjected to high-temperature nitriding

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rogachev, S. O.; Khatkevich, V. M.; Rozhnov, A. B.

    2014-02-01

    A comparative study of the effect of high-temperature internal nitriding (at above 1000°C) on the structure formation and hardening of thin-sheet samples of 08Kh17T (0.06% C-17.0% Cr-0.5% Ti) and 15Kh25T (0.10% C-25.0% Cr-0.5% Ti) steels was performed. The high-temperature internal nitriding of the 08Kh17T steel leads to the formation of martensite structure with Cr2N precipitates. The nitriding of 15Kh25T steel results in the formation of a layered structure; in this case, individual layers consist of a mixture of the α and γ phases and Cr2N particles, which are present in different proportions. It was shown that the internal nitriding of both steels with their subsequent annealing leads to their substantial uniform hardening.

  13. Microstructure investigation of 13Cr-2Mo ODS steel components obtained by high voltage electric discharge compaction technique

    SciTech Connect

    Bogachev, Igor; Yudin, Artem; Grigoryev, Evgeniy; Chernov, Ivan; Staltsov, Maxim; Khasanov, Oleg; Olevsky, Eugene

    2015-11-02

    Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10–15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining the initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. As a result, the choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.

  14. Fracture toughness of the IEA heat of F82H ferritic/martensitic stainless steel as a function of loading mode

    SciTech Connect

    Li, Huaxin; Gelles, D.S.; Hirth, J.P.

    1997-04-01

    Mode I and mixed-mode I/III fracture toughness tests were performed for the IEA heat of the reduced activation ferritic/martensitic stainless steel F82H at ambient temperature in order to provide comparison with previous measurements on a small heat given a different heat treatment. The results showed that heat to heat variations and heat treatment had negligible consequences on Mode I fracture toughness, but behavior during mixed-mode testing showed unexpected instabilities.

  15. Tensile and charpy impact properties of irradiated reduced-activation ferritic steels

    SciTech Connect

    Klueh, R.L.; Alexander, D.J.

    1996-10-01

    Tensile tests were conducted on eight reduced-activation Cr-W steels after irradiation to 15-17 and 26-29 dpa, and Charpy impact tests were conducted on the steels irradiated to 26-29 dpa. Irradiation was in the Fast Flux Test Facility at 365{degrees}C on steels containing 2.25-12% Cr, varying amounts of W, V, and Ta, and 0.1%C. Previously, tensile specimens were irradiated to 6-8 dpa and Charpy specimens to 6-8, 15-17, and 20-24 dpa. Tensile and Charpy specimens were also thermally aged to 20000 h at 365{degrees}C. Thermal aging had little effect on the tensile behavior or the ductile-brittle transition temperature (DBTT), but several steels showed a slight increase in the upper-shelf energy (USE). After {approx}7 dpa, the strength of the steels increased and then remained relatively unchanged through 26-29 dpa (i.e., the strength saturated with fluence). Post-irradiation Charpy impact tests after 26-29 dpa showed that the loss of impact toughness, as measured by an increase in DBTT and a decrease in the USE, remained relatively unchanged from the values after 20-24 dpa, which had been relatively unchanged from the earlier irradiations. As before, the two 9Cr steels were the most irradiation resistant.

  16. Influence of cubic texture intensity of hot rolled ferritic non-oriented electrical steels on the microstructure and texture in the final processed material

    NASA Astrophysics Data System (ADS)

    Stöcker, A.; Schneider, J.; Scholze, T.; Franke, A.; Hermann, H.; Kawalla, R.

    2015-04-01

    The magnetic properties of non-oriented electrical steels are determined by the microstructure and texture of the material. Besides optimum grain size (microstructure) for low values of specific magnetic losses, a high intensity of θ-fibre texture and low intensity of γ-fibre and α-fibre texture is desirable. Each of the processing steps influences the intensity of the θ-fibre in the final processed material. In this paper the interplay of the various processing steps on the intensity of the θ-fibre is regarded for ferritic Iron-Silicon steels with 2.4 wt.% Si and 3.0 wt.% Si.

  17. Effect of aging temperature on the microstructures and mechanical properties of ZG12Cr9Mo1Co1NiVNbNB ferritic heat-resistant steel

    NASA Astrophysics Data System (ADS)

    Yang, Xue; Sun, Lan; Xiong, Ji; Zhou, Ping; Fan, Hong-yuan; Liu, Jian-yong

    2016-02-01

    The effect of aging on the mechanical properties and microstructures of a new ZG12Cr9Mo1Co1NiVNbNB ferritic heat resistant steel was investigated in this work to satisfy the high steam parameters of the ultra-supercritical power plant. The results show that the main precipitates during aging are Fe(Cr, Mo)23C6, V(Nb)C, and (Fe2Mo) Laves in the steel. The amounts of the precipitated phases increase during aging, and correspondingly, the morphologies of phases are similar to be round. Fe(Cr, Mo)23C6 appears along boundaries and grows with increasing temperature. In addition, it is revealed that the martensitic laths are coarsened and eventually happen to be polygonization. The hardness and strength decrease gradually, whereas the plasticity of the steel increases. What's more, the hardness of this steel after creep is similar to that of other 9%-12%Cr ferritic steels. Thus, ZG12Cr9Mo1Co1NiVNbNB can be used in the project.

  18. Influence of helium on deuterium retention in reduced activation ferritic martensitic steel (F82H) under simultaneous deuterium and helium irradiation

    NASA Astrophysics Data System (ADS)

    Yakushiji, K.; Lee, H. T.; Oya, M.; Hamaji, Y.; Ibano, K.; Ueda, Y.

    2016-02-01

    Deuterium and helium retention in Japanese reduced activation ferritic martensitic (RAFM) steel (F82H) under simultaneous D-He irradiation at 500, 625, 750, and 818 K was studied. This study aims to clarify tritium retention behavior in RAFM steels to assess their use as plasma facing materials. The irradiation fluence was kept constant at 1 × 1024 D m-2. Four He desorption peaks were observed with He retention greatest at 625 K. At T > 625 K a monotonic decrease in He retention was observed. At all temperatures a systematic reduction in D retention was observed for the simultaneous D-He case in comparison to D-only case. This suggests that He implanted at the near surface in RAFM steels may reduce the inward penetration of tritium in RAFM steels that would result in lower tritium inventory for a given fluence.

  19. Annealing textures for drawability: Influence of the degree of cold rolling reduction for low-carbon and extra low-carbon ferritic steels

    SciTech Connect

    Pero-Sanz, J.; Ruiz-Delgado, M.; Martinez, V.; Verdeja, J.I.

    1999-11-01

    This work considers the optimization of deep drawing properties by studying the influence of hot rolling conditions, cold reduction rate, and final annealing on the evolution of steel sheet textures. Two steels have been selected: a low-C steel used for enameling applications, and an extra-low-C steel of the interstitial-free type. Results show that the intensity of {l{underscore}brace}111{r{underscore}brace} component--and, consequently, drawability--is considerably higher in the textures of cold-rolled and annealed sheets than in hot-rolled sheets. It is suggested that drawability of sheets annealed after cold rolling improves if greater than conventional reduction rates are used during rolling. Finally, it is shown that, contrary to what has sometimes been claimed, improved of the ``r'' coefficient are not accompanied by a pancake morphology of the ferrite grains.

  20. Mechanical properties and microstructure of three Russian ferritic/martensitic steels irradiated in BN-350 reactor to 50 dpa at 490C

    SciTech Connect

    Dvoriashin, Alexander M.; Porollo, S. I.; Konobeev, Yu V.; Budylkin, N. I.; Mironova, E. G.; Ioltukhovsky, A. G.; Leonteva-Smirnova, M. V.; Garner, Francis A.

    2007-08-01

    Ferritic/martensitic (F/M) steels are being considered for application in fusion reactors, intense neutron sources, and accelerator-driven systems. While EP-450 is traditionally used with sodium coolants in Russia, EP-823 and EI-852 steels with higher silicon levels have been developed for reactor facilities using lead-bismuth coolant. To determine the influence of silicon additions on short-term mechanical properties and microstructure, ring specimens cut from cladding tubes of these three steels were irradiated in sodium at 490С in the BN-350 reactor to 50 dpa. Post-irradiation tensile testing and microstructural examination show that EI-852 steel (1.9 wt% Si) undergoes severe irradiation embrittlement. Microstructural investigation showed that the formation of near-continuous -phase precipitates on grain boundaries is the main cause of the embrittlement.

  1. Microstructure investigation of 13Cr-2Mo ODS steel components obtained by high voltage electric discharge compaction technique

    DOE PAGESBeta

    Bogachev, Igor; Yudin, Artem; Grigoryev, Evgeniy; Chernov, Ivan; Staltsov, Maxim; Khasanov, Oleg; Olevsky, Eugene

    2015-11-02

    Refractory oxide dispersion strengthened 13Cr-2Mo steel powder was successfully consolidated to near theoretical density using high voltage electric discharge compaction. Cylindrical samples with relative density from 90% to 97% and dimensions of 10 mm in diameter and 10–15 mm in height were obtained. Consolidation conditions such as pressure and voltage were varied in some ranges to determine the optimal compaction regime. Three different concentrations of yttria were used to identify its effect on the properties of the samples. It is shown that the utilized ultra-rapid consolidation process in combination with high transmitted energy allows obtaining high density compacts, retaining themore » initial structure with minimal grain growth. The experimental results indicate some heterogeneity of the structure which may occur in the external layers of the tested samples due to various thermal and electromagnetic in-processing effects. As a result, the choice of the optimal parameters of the consolidation enables obtaining samples of acceptable quality.« less

  2. Study of TRIP-Aided Bainitic Ferritic Steels Produced by Hot Press Forming

    NASA Astrophysics Data System (ADS)

    Chen, Shangping; Rana, Radhakanta; Lahaije, Chris

    2014-04-01

    A study is reported to produce high strength ductile steels by controlled cooling following hot press forming, instead of quenching, as is practiced in the traditional press hardened steels. Heat treatments of several specially designed low carbon steels were carried out by interrupting the fast cooling from the austenization temperature at temperatures between T 0 and Ms and then cooling in controlled rates to room temperature. The effect of the interrupt temperature and the cooling rate afterward on the microstructures and tensile properties was studied. The microstructures were characterized using dilatometry, optical microscopy, X-ray diffraction, and TEM. A multi-phase microstructure including bainite, martensite, and retained austenite was obtained in the simulated hot press forming process. Volume fraction bainite was found to increase with an increase in interrupt temperature and a decrease in cooling rate. Structure-property correlations of the studied steels heat treated at different conditions were developed. Improved tensile properties were obtained by controlling the interrupt temperature and cooling rate which produced an optimum bainite content of 60 to 75 pct and retained austenite. Unfortunately, the bainite in the simulated samples was not completely carbide free even though the steels contained about 1.6 wt pct of Si.

  3. Summary Report of Summer Work: High Purity Single Crystal Growth & Microstructure of Ferritic-Martensitic Steels

    SciTech Connect

    Pestovich, Kimberly Shay

    2015-08-18

    Harnessing the power of the nuclear sciences for national security and to benefit others is one of Los Alamos National Laboratory’s missions. MST-8 focuses on manipulating and studying how the structure, processing, properties, and performance of materials interact at the atomic level under nuclear conditions. Within this group, single crystal scintillators contribute to the safety and reliability of weapons, provide global security safeguards, and build on scientific principles that carry over to medical fields for cancer detection. Improved cladding materials made of ferritic-martensitic alloys support the mission of DOE-NE’s Fuel Cycle Research and Development program to close the nuclear fuel cycle, aiming to solve nuclear waste management challenges and thereby increase the performance and safety of current and future reactors.

  4. Morphological instability of {delta}-ferrite/{gamma}-austenite interphase boundary in low carbon steels

    SciTech Connect

    Yin, H.; Emi, T.; Shibata, H.

    1999-03-31

    The dynamic behavior of the {delta}-ferrite/{gamma}-austenite interphase boundary during {delta}/{gamma} transformations was observed in situ with a confocal scanning laser microscope. The morphological instability and the growth of the finger pattern of the {delta}/{gamma} interphase boundary were mainly focused on and studied in this work. It was found that the incoherent {delta}/{gamma} interphase boundaries were always unstable with finger-like morphology during {delta} {yields} {gamma} transformation, which developed along {delta}-GBs at low supercoolings (< 7 K) and even into the {delta}-matrix at higher supercoolings for the transformation. At the same time, the finger spacing was measured and analyzed by using the classical constitutional supercooling and instability theories, which show good agreement between the observations and theories.

  5. Tensile Properties, Ferrite Contents, and Specimen Heating of Stainless Steels in Cryogenic Gas Tests

    NASA Astrophysics Data System (ADS)

    Ogata, T.; Yuri, T.; Ono, Y.

    2006-03-01

    We performed tensile tests at cryogenic temperatures below 77 K and in helium gas environment for SUS 304L and SUS 316L in order to obtain basic data of mechanical properties of the materials for liquid hydrogen tank service. We evaluate tensile curves, tensile properties, ferrite contents, mode of deformation and/or fracture, and specimen heating during the testing at 4 to 77 K. For both SUS 304L and 316L, tensile strength shows a small peak around 10 K, and specimen heating decreases above 30 K. The volume fraction of α-phase increases continuously up to 70 % with plastic strain, at approximately 15 % plastic strain for 304L and up to 35 % for 316L. There was almost no clear influence of testing temperature on strain-induced martensitic transformation at the cryogenic temperatures.

  6. Shear Punch Properties of Low Activation Ferritic Steels Following Irradiation in ORR

    SciTech Connect

    Ermi, Ruby M.; Hamilton, Margaret L.; Gelles, David S.; Ermi, August M.

    2001-10-01

    Shear punch post-irradiation test results are reported for a series of low activation steels containing Mn following irradiation in the Oak Ridge Reactor at 330 and 400 degrees centigrade to {approx}10 dpa. Alloy compositions included 2Cr, 9Cr and 12Cr steels with V to 1.5% and W to 1.0%. Comparison of results with tensile test results showed good correlations with previously observed trends except where disks were improperly manufactured because they were too thin or because engraving was faulty.

  7. IRRADIATION CREEP AND SWELLING OF RUSSIAN FERRITIC-MARTENSITIC STEELS IRRADIATED TO VERY HIGH EXPOSURES IN THE BN-350 FAST REACTOR AT 305-335 DEGREES C

    SciTech Connect

    Konobeev, Yu V.; Dvoraishin, A. M.; Porollo, S. I.; Shulepin, S. V.; Budylkin, N. I.; Mironova, E. G.; Garner, Francis A.; Toloczko, Mychailo B.

    2003-09-03

    Russian ferritic martensitic (F(slash)M) steels EP(dash)450, EP(dash)852 and EP(dash)823 were irradiated in the BN(dash)350 fast reactor in the form of gas-pressurized creep tubes. The first steel is used in Russia for hexagonal wrappers in fast reactors. The other steels were developed for compatibility with Pb(dash)Bi coolants and serve to enhance our understanding of the general behavior of this class of steels. In an earlier paper we published data on irradiation creep of EP(dash)450 and EP(dash) 823 at temperatures between 390 and 520 degrees C, with dpa levels ranging from 20 to 60 dpa. In the current paper new data on the irradiation creep and swelling of EP(dash)450 and EP(dash)852 at temperatures between 305 and 335 degrees C and doses ranging from 61 to 89 dpa are presented. Where comparisons are possible, it appears that these steels exhibit behavior that is very consistent with that of Western steels. Swelling is relatively low at high neutron exposure and confined to temperatures less then 420 degrees C, but may be camouflaged somewhat by precipitation related densification. These irradiation creep studies confirm that the creep compliance of F(slash)M steels is about one half that of austenitic steels.

  8. Low cycle fatigue behavior of a ferritic reactor pressure vessel steel

    NASA Astrophysics Data System (ADS)

    Sarkar, Apu; Kumawat, Bhupendra K.; Chakravartty, J. K.

    2015-07-01

    The cyclic stress-strain response and the low cycle fatigue (LCF) behavior of 20MnMoNi55 pressure vessel steel were studied. Tensile strength and LCF properties were examined at room temperature (RT) using specimens cut from rolling direction of a rolled block. The fully reversed strain-controlled LCF tests were conducted at a constant total strain rate with different axial strain amplitude levels. The cyclic strain-stress relationships and the strain-life relationships were obtained through the test results, and related LCF parameters of the steel were calculated. The studied steel exhibits cyclic softening behavior. Furthermore, analysis of stabilized hysteresis loops showed that the steel exhibits non-Masing behavior. Complementary scanning electron microscopy examinations were also carried out on fracture surfaces to reveal dominant damage mechanisms during crack initiation, propagation and fracture. Multiple crack initiation sites were observed on the fracture surface. The investigated LCF behavior can provide reference for pressure vessel life assessment and fracture mechanisms analysis.

  9. Microstructure of welded and weld-simulated modified 9Cr-1Mo (P 91) ferritic steel

    SciTech Connect

    Prader, R.; Cerjak, H.; David, S.A.

    1996-12-31

    Within the last 30 years significant advances in materials development have been made which have enhanced the operation temperature of thermal power plants led to an improvement in efficiency. Currently, a great deal of work relating to the modified 9% Cr-1/5 Mo steel (P 91) is in progress. This type of steel was originally considered to be an appropriate candidate for Fast Breeder Applications, and it was designed by Oak Ridge National Laboratory. Up to the present, several modifications of 9% chromium steels have been developed in several labs all over the globe containing different portions of tungsten and molybdenum. This report focuses on the microstructural characterization of a heavy section multi pass weld done on a tube composed of P 91 steel. Weld simulations, using the Gleeble 1500 technology, were successfully applied to aid the microstructural study of the heat affected zone (HAZ). As revealed by the investigations, post weld heat treatment (PWHT) results in a softening of the heat affected zone in an area close to the uninfluenced base metal. According to the observed microstructure and Gleeble simulations, the peak temperature of the soft zone during welding falls within a temperature range between A{sub C1} (= 810 C) and slightly above A{sub C3} typically 900--930 C which was discovered for the first time in a previous investigation.

  10. Impurity effects on reduced-activation ferritic steels developed for fusion applications

    NASA Astrophysics Data System (ADS)

    Klueh, R. L.; Cheng, E. T.; Grossbeck, M. L.; Bloom, E. E.

    2000-08-01

    Reduced-activation steels are being developed for fusion applications by restricting alloying elements that produce long-lived radioactive isotopes when irradiated in the fusion neutron environment. Another source of long-lived isotopes is the impurities in the steel. To examine this, three heats of reduced-activation martensitic steel were analyzed by inductively coupled plasma mass spectrometry for low-level impurities that compromise the reduced-activation characteristics: a 5-ton heat of modified F82H (F82H-Mod) for which an effort was made during production to reduce detrimental impurities, a 1-ton heat of JLF-1, and an 18-kg heat of ORNL 9Cr-2WVTa. Specimens from commercial heats of modified 9Cr-1Mo and Sandvik HT9 were also analyzed. The objective was to determine the difference in the impurity levels in the F82H-Mod and steels for which less effort was used to ensure purity. Silver, molybdenum, and niobium were found to be the tramp impurities of most importance. The F82H-Mod had the lowest levels, but in some cases the levels were not much different from the other heats. The impurity levels in the F82H-Mod produced with present technology did not achieve the low-activation limits for either shallow land burial or recycling. The results indicate the progress that has been made and what still must be done before the reduced-activation criteria can be achieved.

  11. Effects of activating fluxes on the weld penetration and corrosion resistant property of laser welded joint of ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Wang, Yonghui; Hu, Shengsun; Shen, Junqi

    2015-10-01

    This study was based on the ferritic stainless steel SUS430. Under the parallel welding conditions, the critical penetration power values (CPPV) of 3mm steel plates with different surface-coating activating fluxes were tested. Results showed that, after coating with activating fluxes, such as ZrO2, CaCO3, CaF2 and CaO, the CPPV could reduce 100~250 W, which indicating the increases of the weld penetrations (WP). Nevertheless, the variation range of WP with or without activating fluxes was less than 16.7%. Compared with single-component ones, a multi-component activating flux composed of 50% ZrO2, 12.09% CaCO3, 10.43% CaO, and 27.49% MgO was testified to be much more efficient, the WP of which was about 2.3-fold of that without any activating fluxes. Furthermore, a FeCl3 spot corrosion experiment was carried out with samples cut from weld zone to test the effects of different activating fluxes on the corrosion resistant (CR) property of the laser welded joints. It was found that all kinds of activating fluxes could improve the CR of the welded joints. And, it was interesting to find that the effect of the mixed activating fluxes was inferior to those single-component ones. Among all the activating fluxes, the single-component of CaCO3 seemed to be the best in resisting corrosion. By means of Energy Dispersive Spectrometer (EDS) testing, it was found that the use of activating fluxes could effectively restrain the loss of Cr element of weld zone in the process of laser welding, thus greatly improving the CR of welded joints.

  12. Gas- and plasma-driven hydrogen permeation through a reduced activation ferritic steel alloy F82H

    NASA Astrophysics Data System (ADS)

    Zhou, Haishan; Hirooka, Yoshi; Ashikawa, Naoko; Muroga, Takeo; Sagara, Akio

    2014-12-01

    The first wall of a magnetic fusion power reactor will be subjected to hydrogen isotope permeation by the two mechanisms: one is gas-driven and the other is plasma-driven. Hydrogen transport through a reduced activation ferritic steel alloy F82H has been investigated using a steady-state laboratory-scale plasma device. Permeation parameters including permeability, solubility and diffusivity have been measured in the temperature range from 150 to 520 °C. The surface recombination coefficient for hydrogen has also been estimated by a one-dimensional steady-state permeation model with the input data taken from experiments. Using these parameters, the hydrogen plasma-driven permeation flux and inventory for a 0.5 cm thick first wall around 500 °C are estimated to be ∼1.0 × 1013 atom cm-2 s-1 and ∼2 × 1016 atom cm-3, respectively. Also, the implications of all these data on reactor operation are discussed.

  13. Dynamic Strain Aging and Oxidation Effects on the Thermomechanical Fatigue Deformation of Reduced Activation Ferritic-Martensitic Steel

    NASA Astrophysics Data System (ADS)

    Nagesha, A.; Kannan, R.; Srinivasan, V. S.; Sandhya, R.; Choudhary, B. K.; Laha, K.

    2016-03-01

    Thermomechanical fatigue (TMF) behavior of a reduced activation ferritic-martensitic steel was investigated under in-phase (IP) and out-of-phase (OP) conditions under different mechanical strain amplitudes and temperature regimes. OP TMF was generally observed to result in the lowest cyclic lives compared to both IP TMF and isothermal low cycle fatigue (IF) at the maximum temperature ( T max). The stress-strain hysteresis loops under TMF were marked by extensive serrations associated with dynamic strain aging (DSA) at the strain amplitudes of ±0.4 and ±0.6 pct. The serrations were noticed during the downward ramp of temperature that resulted in IP and OP TMF exhibiting jerky flow in the compressive and tensile portions, respectively. However, no evidence of serrated flow was seen under IF cycling at any of the temperatures within the TMF cycle. The stress response during IP TMF was marked by a near-saturation regime over 65 to 70 pct of life in contrast to continuous cyclic softening in the case of OP TMF. The marked life reduction observed under OP cycling at the strain amplitudes of ±0.4 and ±0.6 pct was attributed to the deleterious influence associated with oxidation, DSA, and tensile mean stress. The findings assume importance in the context of elevated temperature fatigue design, considering the fact that the IF data at T max are deemed adequately conservative in traditional design approaches.

  14. Microstructure and mechanical property of ferritic-martensitic steel cladding under a 650 °C liquid sodium environment

    NASA Astrophysics Data System (ADS)

    Kim, Jun Hwan; Kim, Sung Ho

    2013-11-01

    A study was carried out to investigate the effect of liquid sodium on the microstructural and mechanical property of ferritic-martensitic steel (FMS) used for a Sodium-cooled Fast Reactor (SFR) cladding tube. A quasi-dynamic device characterized by natural circulation was constructed and a compatibility test between FMS and liquid sodium was performed. HT9 (12Cr-1MoWVN) and Gr.92 (9Cr-2WNbVNB) coupons as well as a Gr.92 cladding tube were immersed in the 650 °C liquid sodium up to 3095 h and a microstructural observation, a mechanical property evaluation such as nanoindentation, and a ring tension test were also done in this study. The results showed that both HT9 and Gr.92 exhibited macroscopic weight loss behavior where pitting and decarburization took place. Weight loss as well as the decarburization process decreased as the chromium content increased. A compatibility test over the cladding tube revealed that a decrease of the mechanical property caused by the aging process governed the whole mechanical property of the cladding tube.

  15. Fabrication and integrity test preparation of HIP-joined W and ferritic-martensitic steel mockups for fusion reactor development

    NASA Astrophysics Data System (ADS)

    Lee, Dong Won; Shin, Kyu In; Kim, Suk Kwon; Jin, Hyung Gon; Lee, Eo Hwak; Yoon, Jae Sung; Choi, Bo Guen; Moon, Se Youn; Hong, Bong Guen

    2014-10-01

    Tungsten (W) and ferritic-martensitic steel (FMS) as armor and structural materials, respectively, are the major candidates for plasma-facing components (PFCs) such as the blanket first wall (BFW) and the divertor, in a fusion reactor. In the present study, three W/FMS mockups were successfully fabricated using a hot isostatic pressing (HIP, 900 °C, 100 MPa, 1.5 hrs) with a following post-HIP heat treatment (PHHT, tempering, 750 °C, 70 MPa, 2 hrs), and the W/FMS joining method was developed based on the ITER BFW and the test blanket module (TBM) development project from 2004 to the present. Using a 10-MHz-frequency flat-type probe to ultrasonically test of the joint, we found no defects in the fabricated mockups. For confirmation of the joint integrity, a high heat flux test will be performed up to the thermal lifetime of the mockup under the proper test conditions. These conditions were determined through a preliminary analysis with conventional codes such as ANSYS-CFX for thermal-hydraulic conditions considering the test facility, the Korea heat load test facility with an electron beam (KoHLT-EB), and its water coolant system at the Korea Atomic Energy Research Institute (KAERI).

  16. High heat flux test of a HIP-bonded first wall panel of reduced activation ferritic steel F-82H

    NASA Astrophysics Data System (ADS)

    Hatano, T.; Suzuki, S.; Yokoyama, K.; Kuroda, T.; Enoeda, M.

    2000-12-01

    Reduced activation ferritic steel F-82H is a primary candidate structural material of DEMO fusion reactors. In fabrication technology, development of the DEMO blanket in JAERI, a hot isostatic pressing (HIP) bonding method, especially for the first wall structure with built-in cooling tubes has been proposed. A HIP-bonded F-82H first wall panel was successfully fabricated with selected manufacturing parameters. A high heat flux test of the HIP-bonded F-82H first wall panel has been performed to examine the thermo-mechanical performance of the panel including the integrity of the HIP-bonded interfaces and the fatigue behavior. A maximum heat flux of 2.7 MW/m2 was applied to accelerate the fatigue test up to 5000 cycles in test blanket inserted ITER. The maximum temperature of the panel was ∼450°C under this heat flux. Through this test campaign, no damage such as cracks was observed on the surface of the panel, and no degradation in heat removal performance was observed either from the temperature responses. The thermal fatigue lifetime of the panel was found to be longer than the fatigue data obtained by mechanical testing.

  17. Effect of ferrite formation on abnormal austenite grain coarsening in low-alloy steels during the hot rolling process

    NASA Astrophysics Data System (ADS)

    Asahi, Hitoshi; Yagi, Akira; Ueno, Masakatsu

    1998-05-01

    Abnormal coarsening of austenite (γ) grains occurred in low-alloy steels during a seamless pipe hotrolling process. Often, the grains became several hundred micrometers in diameter. This made it difficult to apply direct quenching to produce high-performance pipes. The phenomenon of grain coarsening was successfully reproduced using a thermomechanical simulator, and the factors which affected grain coarsening were clarified. The mechanism was found to be basically strain-induced grain rowth which occurred during reheating at around 930 °C. Furthermore, once a pipe temperature decreased to the dual-phase region after the minimal hot working and prior to the reheating process, the grain coarsening was more pronounced. It was understood that the formation of ferrite along grain boundaries had the role of reducing the migration of grain boundaries into neighboring grains, leaving a strain-free, recrystallized region behind. This abnormal grain coarsening was found to be effectively prevented by an addition of Nb, the content of which varied depending on the C content. The effect of the Nb addition was confirmed by an in-line test.

  18. Effect of ferrite formation on abnormal austenite grain coarsening in low-alloy steels during hot rolling process

    SciTech Connect

    Asahi, Hitoshi; Ueno, Masakatsu; Yagi, Akira

    1998-05-01

    Abnormal coarsening of austenite ({gamma}) grains occurred in low-alloy steels during a seamless pipe hot-rolling process. Often, the grains became several hundred micrometer in diameter. This made it difficult to apply direct quenching to produce high-performance pipes. The phenomenon of grain coarsening was successfully reproduced using a thermomechanical simulator, and the factors which affected grain coarsening were clarified. The mechanism was found to be basically strain-induced grain growth which occurred during reheating at around 930 C. Furthermore, once a pipe temperature decreased to the dual-phase region after the minimal hot working and prior to the reheating process, the grain coarsening was more pronounced. It was understood that the formation of ferrite along grain boundaries had the role of reducing the migration of grain boundaries into neighboring grains, leaving a strain-free, recrystallized region behind. This abnormal grain coarsening was found to be effectively prevented by an addition of Nb, the content of which varied depending on the C content. The effect of the Nb addition was confirmed by an in-line test.

  19. Probing Formability Improvement of Ultra-thin Ferritic Stainless Steel Bipolar Plate of PEMFC in Non-conventional Forming Process

    NASA Astrophysics Data System (ADS)

    Bong, Hyuk Jong; Barlat, Frédéric; Lee, Myoung-Gyu

    2016-08-01

    Formability increase in non-conventional forming profiles programmed in the servo-press was investigated using finite element analysis. As an application, forming experiment on a 0.15-mm-thick ferritic stainless steel sheet for a bipolar plate, a primary component of a proton exchange membrane fuel cell, was conducted. Four different forming profiles were considered to investigate the effects of forming profiles on formability and shape accuracy. The four motions included conventional V motion, holding motion, W motion, and oscillating motion. Among the four motions, the holding motion, in which the slide was held for a certain period at the bottom dead point, led to the best formability. Finite element simulations were conducted to validate the experimental results and to probe the formability improvement in the non-conventional forming profiles. A creep model to address stress relaxation effect along with tool elastic recovery was implemented using a user-material subroutine, CREEP in ABAQUS finite element software. The stress relaxation and variable contact conditions during the holding and oscillating profiles were found to be the main mechanism of formability improvement.

  20. Structure-Property-Fracture Mechanism Correlation in Heat-Affected Zone of X100 Ferrite-Bainite Pipeline Steel

    NASA Astrophysics Data System (ADS)

    Li, Xueda; Ma, Xiaoping; Subramanian, S. V.; Misra, R. D. K.; Shang, Chengjia

    2015-03-01

    Structural performance of a weld joint primarily depends on the microstructural characteristics of heat-affected zone (HAZ). In this regard, the HAZ in X100 ferrite-bainite pipeline steel was studied by separating the HAZ into intercritically reheated coarse-grained (ICCG) HAZ containing and non-containing regions. These two regions were individually evaluated for Charpy impact toughness and characterized by electron back-scattered diffraction (EBSD). Low toughness of ~50 J was obtained when the notch of impact specimen encountered ICCGHAZ and high toughness of ~180 J when the notch did not contain ICCGHAZ. Fracture surface was ~60 pct brittle in the absence of ICCGHAZ, and 95 pct brittle (excluding shear lip) in the presence of ICCGHAZ in the impact tested samples. The underlying reason is the microstructure of ICCGHAZ consisted of granular bainite and upper bainite with necklace-type martensite-austenite (M-A) constituent along grain boundaries. The presence of necklace-type M-A constituent notably increases the susceptibility of cleavage microcrack nucleation. ICCGHAZ was found to be both the initiation site of the whole fracture and cleavage facet initiation site during brittle fracture propagation stage. Furthermore, the study of secondary microcracks beneath CGHAZ and ICCGHAZ through EBSD suggested that the fracture mechanism changes from nucleation-controlled in CGHAZ to propagation-controlled in ICCGHAZ because of the presence of necklace-type M-A constituent in ICCGHAZ. Both fracture mechanisms contribute to the poor toughness of the sample contained ICCGHAZ.

  1. Probing Formability Improvement of Ultra-thin Ferritic Stainless Steel Bipolar Plate of PEMFC in Non-conventional Forming Process

    NASA Astrophysics Data System (ADS)

    Bong, Hyuk Jong; Barlat, Frédéric; Lee, Myoung-Gyu

    2016-05-01

    Formability increase in non-conventional forming profiles programmed in the servo-press was investigated using finite element analysis. As an application, forming experiment on a 0.15-mm-thick ferritic stainless steel sheet for a bipolar plate, a primary component of a proton exchange membrane fuel cell, was conducted. Four different forming profiles were considered to investigate the effects of forming profiles on formability and shape accuracy. The four motions included conventional V motion, holding motion, W motion, and oscillating motion. Among the four motions, the holding motion, in which the slide was held for a certain period at the bottom dead point, led to the best formability. Finite element simulations were conducted to validate the experimental results and to probe the formability improvement in the non-conventional forming profiles. A creep model to address stress relaxation effect along with tool elastic recovery was implemented using a user-material subroutine, CREEP in ABAQUS finite element software. The stress relaxation and variable contact conditions during the holding and oscillating profiles were found to be the main mechanism of formability improvement.

  2. Defect Recovery in Severely Deformed Ferrite Lamellae During Annealing and Its Impact on the Softening of Cold-Drawn Pearlitic Steel Wires

    NASA Astrophysics Data System (ADS)

    Chen, Y. Z.; Csiszár, G.; Cizek, J.; Shi, X. H.; Borchers, C.; Li, Y. J.; Liu, F.; Kirchheim, R.

    2016-02-01

    Cold-drawn pearlitic steel wires with a drawing true strain of 3 were annealed at temperatures ( T ann) ranging from 423 K to 723 K (150 °C to 450 °C) with an interval of 50 K. Recovery of the lattice defects in the severely deformed ferrite lamellae were characterized by means of high-energy X-ray diffraction and positron annihilation techniques (including positron annihilation spectroscopy and coincidence Doppler broadening spectroscopy). Accordingly, the impact of defect recovery on the softening of the annealed wires was investigated. It is found that at low temperatures [ T ann ≤ 523 K (250 °C)], the recovery of the lattice defects in ferrite lamellae is dominated by the agglomeration and annihilation of vacancy clusters, while at T ann > 523 K (250 °C), the recovery process is controlled by the annihilation of dislocations. Further analyses on the softening of the annealed wires indicate that the evolutions of dislocation density and concentration of vacancy clusters, and the strain age hardening in ferrite lamellae play important roles in changing the strength of the wires. The strain aging hardening leads to a maximum strength at 473 K (150 °C). Above 523 K (250 °C), the annihilations of vacancy clusters and dislocations in ferrite lamellae cause a continuous softening of the wires, where the decrease in dislocation density plays a major role.

  3. Fracture and the formation of sigma phase, M[sub 23]C[sub 6], and austenite from delta-ferrite in an AISI 304L stainless steel

    SciTech Connect

    Tseng, C.C.; Shen, Y.; Thompson, S.W.; Krauss, G. . Dept. of Metallurgical and Materials Engineering); Mataya, M.C. )

    1994-06-01

    The decomposition of delta-ferrite and its effects on tensile properties and fracture of a hot-rolled AISI 304L stainless steel plate were studied. Magnetic response measurements of annealed specimens showed that the transformation rate of delta-ferrite was highest at 720 C. Transformation behavior was characterized by light microscopy, transmission electron microscopy, scanning electron microscopy, and energy-dispersive spectroscopy on thin foils. The initial transformation of delta-ferrite ([delta]) to austenite ([gamma]) and a chromium-rich carbide (M[sub 23]C[sub 6]) occurred by a lamellar eutectoid reaction, [sigma] [r reversible] M[sub 23]C[sub 6] + [gamma]. The extent of the reaction was limited by the low carbon content of the 304L plate, and the numerous, fine M[sub 23]C[sub 6] particles of the eutectoid structure provide microvoid nucleation sites in tensile specimens annealed at 720 C for short times. Sigma phase ([sigma]) formed as a result of a second eutectoid reaction, [delta] [r reversible] [sigma] + [gamma]. Brittle fracture associated with the plate-shaped sigma phase of the second eutectoid structure resulted in a significant decrease in reduction of area (RA) in the transverse tensile specimens. The RA for longitudinal specimens was not affected by the formation of sigma phase. Tensile strengths were little affected by delta-ferrite decomposition products in either longitudinal or transverse orientations.

  4. High-Strength Low-Carbon Ferritic Steel Containing Cu-Fe-Ni-Al-Mn Precipitates

    NASA Astrophysics Data System (ADS)

    Vaynman, Semyon; Isheim, Dieter; Prakash Kolli, R.; Bhat, Shrikant P.; Seidman, David N.; Fine, Morris E.

    2008-02-01

    An investigation of a low-carbon, Fe-Cu-based steel, for Naval ship hull applications, with a yield strength of 965 MPa, Charpy V-notch absorbed impact-energy values as high as 74 J at -40 °C, and an elongation-to-failure greater than 15 pct, is presented. The increase in strength is derived from a large number density (approximately 1023 to 1024 m-3) of copper-iron-nickel-aluminum-manganese precipitates. The effect on the mechanical properties of varying the thermal treatment was studied. The nanostructure of the precipitates found within the steel was characterized by atom-probe tomography. Additionally, initial welding studies show that a brittle heat-affected zone is not formed adjacent to the welds.

  5. Fatigue performance and cyclic softening of F82H, a ferritic martensic steel

    SciTech Connect

    Stubbins, J.F.; Gelles, D.S.

    1996-04-01

    The room temperature fatigue performance of F82H has been examined. The fatigue life was determined in a series of strain-controlled tests where the stress level was monitored as a function of the number of accrued cycles. Fatigue lives in the range of 10{sup 3} to 10{sup 6} cycles to failure were examined. The fatigue performance was found to be controlled primarily by the elastic strain range over most of the range of fatigue lives examined. Only at low fatigue lives did the plastic strain range contribute to the response. However, when the significant plastic strain did contribute, the material showed a tendency to cyclically soften. That is the load carrying capability of the material degrades with accumulated fatigue cycles. The overall fatigue performance of the F82H alloy was found to be similiar to other advanced martensitic steels, but lower than more common low alloy steels which possess lower yield strengths.

  6. A simplified LBB evaluation procedure for austenitic and ferritic steel piping

    SciTech Connect

    Gamble, R.M.; Wichman, K.R.

    1997-04-01

    The NRC previously has approved application of LBB analysis as a means to demonstrate that the probability of pipe rupture was extremely low so that dynamic loads associated with postulated pipe break could be excluded from the design basis (1). The purpose of this work was to: (1) define simplified procedures that can be used by the NRC to compute allowable lengths for circumferential throughwall cracks and assess margin against pipe fracture, and (2) verify the accuracy of the simplified procedures by comparison with available experimental data for piping having circumferential throughwall flaws. The development of the procedures was performed using techniques similar to those employed to develop ASME Code flaw evaluation procedures. The procedures described in this report are applicable to pipe and pipe fittings with: (1) wrought austenitic steel (Ni-Cr-Fe alloy) having a specified minimum yield strength less than 45 ksi, and gas metal-arc, submerged arc and shielded metal-arc austentic welds, and (2) seamless or welded wrought carbon steel having a minimum yield strength not greater than 40 ksi, and associated weld materials. The procedures can be used for cast austenitic steel when adequate information is available to place the cast material toughness into one of the categories identified later in this report for austenitic wrought and weld materials.

  7. A simplified leak-before-break evaluation procedure for austenitic and ferritic steel piping

    SciTech Connect

    Gamble, R.M.; Zahoor, A.; Ghassemi, B.

    1994-10-01

    A simplified procedure has been defined for computing the allowable circumferential throughwall crack length as a function of applied loads in piping. This procedure has been defined to enable leak-before-break (LBB) evaluations to be performed without complex and time consuming analyses. The development of the LBB evaluation procedure is similar to that now used in Section 11 of the ASME Code for evaluation of part-throughwall flaws found in piping. The LBB evaluation procedure was bench marked using experimental data obtained from pipes having circumferential throughwall flaws. Comparisons of the experimental and predicted load carrying capacities indicate that the method has a conservative bias, such that for at least 97% of the experiments the experimental load is equal to or greater than 90% of the predicted load. The procedures described in this report are applicable to pipe and pipe fittings with: (1) wrought austenitic steel (Ni-Cr-Fe alloy) having a specified minimum yield strength less than 45 ksi, and gas metal-arc, submerged arc and shielded metal-arc austenitic welds, and (2) seamless or welded wrought carbon steel having a minimum yield strength not greater than 40 ksi, and associated weld materials. The procedures can be used for cast austenitic steel when adequate information is available to place the cast material toughness into one of the categories identified later in this report for austenitic wrought and weld materials.

  8. Accelerated development of Zr-containing new generation ferritic steels for advanced nuclear reactors

    SciTech Connect

    Tan, Lizhen; Yang, Ying; Sridharan, K.

    2015-12-01

    The mission of the Nuclear Energy Enabling Technologies (NEET) program is to develop crosscutting technologies for nuclear energy applications. Advanced structural materials with superior performance at elevated temperatures are always desired for nuclear reactors, which can improve reactor economics, safety margins, and design flexibility. They benefit not only new reactors, including advanced light water reactors (LWRs) and fast reactors such as the sodium-cooled fast reactor (SFR) that is primarily designed for management of high-level wastes, but also life extension of the existing fleet when component exchange is needed. Developing and utilizing the modern materials science tools (experimental, theoretical, and computational tools) is an important path to more efficient alloy development and process optimization. The ultimate goal of this project is, with the aid of computational modeling tools, to accelerate the development of Zr-bearing ferritic alloys that can be fabricated using conventional steelmaking methods. The new alloys are expected to have superior high-temperature creep performance and excellent radiation resistance as compared to Grade 91. The designed alloys were fabricated using arc-melting and drop-casting, followed by hot rolling and conventional heat treatments. Comprehensive experimental studies have been conducted on the developed alloys to evaluate their hardness, tensile properties, creep resistance, Charpy impact toughness, and aging resistance, as well as resistance to proton and heavy ion (Fe2+) irradiation.

  9. Precipitation of Nb in Ferrite After Austenite Conditioning. Part II: Strengthening Contribution in High-Strength Low-Alloy (HSLA) Steels

    NASA Astrophysics Data System (ADS)

    Altuna, M. A.; Iza-Mendia, Amaia; Gutiérrez, I.

    2012-12-01

    Often, Nb contributes to the strength of a microalloyed steel beyond the expected level because of the grain size strengthening resulting from thermomechanical processing. Two different mechanisms are behind this phenomenon, and both of them have to do with the amount of Nb remaining in solution after hot rolling. The first of them is the increase of the hardenability of the steel as a result of Nb, and the second one is the fine precipitation of NbC in ferrite. Three Nb microalloyed steels were thermomechanically processed in the laboratory and coiled at different temperatures to investigate the effect of Nb content on the tensile properties. The extra strength was linearly related to the Nb remaining in solution after the hot working. The maximum contribution from Nb was reached for a coiling temperature of 873 K (600 °C).

  10. Mechanical properties of ferrite-perlite and martensitic Fe-Mn-V-Ti-C steel processed by equal-channel angular pressing and high-temeperature annealing

    NASA Astrophysics Data System (ADS)

    Zakharova, G. G.; Astafurova, E. G.; Tukeeva, M. S.; Naidenkin, E. V.; Raab, G. I.; Dobatkin, S. V.

    2011-09-01

    Using the method of equal-channel angular pressing (ECAP), submicrocrystalline structure is formed in lowcarbon Fe-Mn-V-Ti-C steel with the average grain size 260 nm in the ferrite-perlite state and 310 nm in the martensitic state. It is established that the ECAP treatment gives rise to improved mechanical properties (Hμ = 2.9 GPa, σ0 = 990 MPa in the ferrite-perlite and Hμ = 3.7 GPa, σ0 = 1125 MPa in martensitic states), decreased plasticity, and results in plastic flow localization under tensile loading. The high strength properties formed by the ECAP are shown to sustain up to the annealing temperature 500°C.

  11. Helium behavior in ferritic/martensitic steels irradiated in spallation target

    NASA Astrophysics Data System (ADS)

    Krsjak, Vladimir; Kuriplach, Jan; Shen, Tielong; Sabelova, Veronika; Sato, Koichi; Dai, Yong

    2015-01-01

    Two positron annihilation spectroscopy (PAS) techniques have been used for the investigation of helium behavior in STIP samples. Positron lifetime measurements and coincidence Doppler broadening spectroscopy have been employed together in a complex PAS characterization of RAFM steel irradiated in a mixed neutron-proton spectrum up to 20 dpa and 1800 appm He. Both techniques show an increase of the He-to-dpa ratio up to ∼10 dpa. At higher irradiation loads, the ratio is decreasing, which was attributed to the formation and growth of helium bubbles.

  12. Creep strengthening by lath boundaries in 9Cr ferritic heat-resistant steel

    NASA Astrophysics Data System (ADS)

    Mitsuhara, Masatoshi; Yamasaki, Shigeto; Miake, Masaki; Nakashima, Hideharu; Nishida, Minoru; Kusumoto, Junichi; Kanaya, Akihiro

    2016-02-01

    The interactions between dislocations and lath boundaries in Grade 91 steel were observed by an in situ transmission electron microscopy tensile test at 973 K. Dislocations glided slowly and bowed out in a martensite lath interior. The ends of the dislocation were connected to the lath boundaries. In a tempered specimen, the pinning stress caused by the lath boundary was estimated to be >70 MPa with a lath width of 0.4 μm. In crept specimens, lath coarsening reduced the pinning effect.

  13. Characterization of TiN, TiC and Ti(C,N) in titanium-alloyed ferritic chromium steels focusing on the significance of different particle morphologies

    SciTech Connect

    Michelic, S.K.; Loder, D.; Reip, T.; Ardehali Barani, A.; Bernhard, C.

    2015-02-15

    Titanium-alloyed ferritic chromium steels are a competitive option to classical austenitic stainless steels owing to their similar corrosion resistance. The addition of titanium significantly influences their final steel cleanliness. The present contribution focuses on the detailed metallographic characterization of titanium nitrides, titanium carbides and titanium carbonitrides with regard to their size, morphology and composition. The methods used are manual and automated Scanning Electron Microscopy with Energy Dispersive X-ray Spectroscopy as well as optical microscopy. Additional thermodynamic calculations are performed to explain the precipitation procedure of the analyzed titanium nitrides. The analyses showed that homogeneous nucleation is decisive at an early process stage after the addition of titanium. Heterogeneous nucleation gets crucial with ongoing process time and essentially influences the final inclusion size of titanium nitrides. A detailed investigation of the nuclei for heterogeneous nucleation with automated Scanning Electron Microscopy proved to be difficult due to their small size. Manual Scanning Electron Microscopy and optical microscopy have to be applied. Furthermore, it was found that during solidification an additional layer around an existing titanium nitride can be formed which changes the final inclusion morphology significantly. These layers are also characterized in detail. Based on these different inclusion morphologies, in combination with thermodynamic results, tendencies regarding the formation and modification time of titanium containing inclusions in ferritic chromium steels are derived. - Graphical abstract: Display Omitted - Highlights: • The formation and modification of TiN in the steel 1.4520 was examined. • Heterogeneous nucleation essentially influences the final steel cleanliness. • In most cases heterogeneous nuclei in TiN inclusions are magnesium based. • Particle morphology provides important information

  14. High-temperature degradation and protection of ferritic and austenitic steels in steam generators

    SciTech Connect

    Martinez-Villafane, A.; Almeraya-Calderon, M.F.; Gaona-Tiburcio, C.; Gonzalez-Rodriguez, J.G.; Porcayo-Calderon, J.

    1998-02-01

    The useful life of superheaters and reheaters of power stations which use heavy fuel oil is shortened and their continuous service is inhibited by corrosion (fireside) and creep-type problems. The increase of corrosion attack on boilers is caused by the presence of fuel ash deposits containing mainly vanadium, sodium, and sulfur which form low-melting-point compounds. The tubes are exposed to the action of high stresses and high temperatures, producing the so-called creep damage. In this work, two kinds of results are reported: lab and field studies using a 2.25Cr-1Mo steel. The laboratory work was in turn divided into two parts. In the first, the steel was exposed to the action of natural ash deposits in oxidant atmospheres at 600 C for 24 h. In the second part, tensile specimens were creep tested in Na{sub 2}SO{sub 4}, V{sub 2}O{sub 5}, and their mixture over a temperature range of 580 to 620 C. In the field work, components of a power station were coated with different types of nickel- and iron-base coatings containing chromium, Fe-Cr, and Fe-Si using the powder flame spraying technique. After testing, the coated tubes were analyzed using electron microscopy. The results showed that all the coating systems had good corrosion resistance, especially those containing silicon or chromium.

  15. Relationship Between Grain Boundary Structure and Radiation Induced Segregation in a Neutron Irradiated 9 wt. % Cr Model Ferritic/Martensitic Steel

    SciTech Connect

    Field, Kevin G; Miller, Brandon; Chichester, Heather J.M.; Sridharan, K.; Allen, Todd R.

    2014-01-01

    Ferritic/Martensitic (F/M) steels with high Cr content posses the high temperature strength and low swelling rates required for advanced nuclear reactor designs. Radiation induced segregation (RIS) occurs in F/M steels due to solute atoms preferentially coupling to point defect fluxes to defect sinks, such as grain boundaries (GBs). The RIS response of F/M steels and austenitic steels has been shown to be dependent on the local structure of GBs but has only been demonstrated in ion irradiated specimens. A 9 wt. % Cr model alloy steel was irradiated to 3 dpa using neutrons at the Advanced Test Reactor (ATR) to determine the effect of neutron radiation environment on the RIS-GB structure dependence. This investigation found the relationship between GB structure and RIS is also active for F/M steels irradiated using neutrons. The data generated from the neutron irradiation is also compared to RIS data generated using proton irradiations on the same heat of model alloy.

  16. Relationship between lath boundary structure and radiation induced segregation in a neutron irradiated 9 wt.% Cr model ferritic/martensitic steel

    SciTech Connect

    Field, Kevin G.; Miller, Brandon D.; Chichester, Heather J. M.; Sridharan, Kumar; Allen, Todd R.

    2014-02-01

    Ferritic/Martensitic (F/M) steels with high Cr content posses the high temperature strength and low swelling rates required for advanced nuclear reactor designs. Radiation induced segregation (RIS) occurs in F/M steels due to solute atoms preferentially coupling to point defect fluxes which migrate to defect sinks, such as grain boundaries (GBs). The RIS response of F/M steels and austenitic steels has been shown to be dependent on the local structure of GBs where low energy structures have suppressed RIS responses. This relationship between local GB structure and RIS has been demonstrated primarily in ion-irradiated specimens. A 9 wt.% Cr model alloy steel was irradiated to 3 dpa using neutrons at the Advanced Test Reactor (ATR) to determine the effect of a neutron radiation environment on the RIS response at different GB structures. This investigation found the relationship between GB structure and RIS is also active for F/M steels irradiated using neutrons. The data generated from the neutron irradiation is also compared to RIS data generated using proton irradiations on the same heat of model alloy.

  17. Microstructures, Mechanical Properties, and Strain Hardening Behavior of an Ultrahigh Strength Dual Phase Steel Developed by Intercritical Annealing of Cold-Rolled Ferrite/Martensite

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.

    2015-07-01

    A dual phase (DP) steel was produced by a new process utilizing an uncommon cold-rolling and subsequent intercritical annealing of a martensite-ferrite duplex starting structure. Ultrafine grained DP steels with an average grain size of about 2 μm and chain-networked martensite islands were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructure. The strength of the low carbon steel with the new DP microstructure was reached about 1300 MPa (140 pct higher than that of the as-received state, e.g., 540 MPa), without loss of ductility. Tensile testing revealed good strength-elongation balance for the new DP steels (UTS × UE ≈ 11,000 to 15,000 MPa pct) in comparison with the previous works and commercially used high strength DP steels. Two strain hardening stages with comparable exponents were observed in the Holloman analysis of all DP steels. The variations of hardness, strength, elongation, and strain hardening behavior of the specimens with thermomechanical parameters were correlated to microstructural features.

  18. Formation Mechanism of Type IV Failure in High Cr Ferritic Heat-Resistant Steel-Welded Joint

    NASA Astrophysics Data System (ADS)

    Liu, Y.; Tsukamoto, S.; Shirane, T.; Abe, F.

    2013-10-01

    The mechanism of type IV failure has been investigated by using a conventional 9Cr ferritic heat-resistant steel Gr.92. In order to clarify the main cause of type IV failure, different heat treatments were performed on the base metal in order to change the prior austenite grain (PAG) size and precipitate distribution after applying the heat-affected zone (HAZ) simulated thermal cycle at the peak temperature of around A c3 ( A c3 HAZ thermal cycle) and postweld heat treatment (PWHT). The microstructural evolution during the A c3 HAZ thermal cycle and PWHT was investigated by means of scanning electron microscope (SEM), electron backscatter diffraction (EBSD), electron probe microanalysis (EPMA), and transmission electron microscope (TEM). It was found that M23C6 carbides were scarcely precipitated at the newly formed fine PAG, block, and lath boundaries in A c3 HAZ-simulated Gr.92, because the carbide forming elements such as Cr and C were segregated at the former PAG and block boundaries of the base metal. On the other hand, if all the boundaries were covered by sufficient M23C6 carbides by homogenization of the alloying elements prior to applying the HAZ thermal cycle, the creep strength was much improved even if the fine PAG was formed. From these results, it is concluded that fine-grained microstructure cannot account for the occurrence of type IV failure, and it only has a small effect during long-term creep. The most important factor is the precipitate formation behavior at various boundaries. Without sufficient boundary strengthening by precipitates, the microstructure of A c3 HAZ undergoes severe changes even during PWHT and causes premature failure during creep.

  19. Alloy Design and Development of Cast Cr-W-V Ferritic Steels for Improved High-Temperature Strength for Power Generation Applications

    SciTech Connect

    Klueh, R L; Maziasz, P J; Vitek, J M; Evans, N D; Hashimoto, N

    2006-09-23

    Economic and environmental concerns demand that the power-generation industry seek increased efficiency for gas turbines. Higher efficiency requires higher operating temperatures, with the objective temperature for the hottest sections of new systems {approx} 593 C, and increasing to {approx} 650 C. Because of their good thermal properties, Cr-Mo-V cast ferritic steels are currently used for components such as rotors, casings, pipes, etc., but new steels are required for the new operating conditions. The Oak Ridge National Laboratory (ORNL) has developed new wrought Cr-W-V steels with 3-9% Cr, 2-3% W, 0.25% V (compositions are in wt.%), and minor amounts of additional elements. These steels have the strength and toughness required for turbine applications. Since cast alloys are expected to behave differently from wrought material, work was pursued to develop new cast steels based on the ORNL wrought compositions. Nine casting test blocks with 3, 9, and 11% Cr were obtained. Eight were Cr-W-V-Ta-type steels based on the ORNL wrought steels; the ninth was COST CB2, a 9Cr-Mo-Co-V-Nb cast steel, which was the most promising cast steel developed in a European alloy-development program. The COST CB2 was used as a control to which the new compositions were compared, and this also provided a comparison between Cr-W-V-Ta and Cr-Mo-V-Nb compositions. Heat treatment studies were carried out on the nine castings to determine normalizing-and-tempering treatments. Microstructures were characterized by both optical and transmission electron microscopy (TEM). Tensile, impact, and creep tests were conducted. Test results on the first nine cast steel compositions indicated that properties of the 9Cr-Mo-Co-V-Nb composition of COST CB2 were better than those of the 3Cr-, 9Cr-, and 11Cr-W-V-Ta steels. Analysis of the results of this first iteration using computational thermodynamics raised the question of the effectiveness in cast steels of the Cr-W-V-Ta combination versus the Cr

  20. Simple bond-order-type interatomic potential for an intermixed Fe-Cr-C system of metallic and covalent bondings in heat-resistant ferritic steels

    SciTech Connect

    Kumagai, Tomohisa Nakamura, Kaoru; Yamada, Susumu; Ohnuma, Toshiharu

    2014-12-28

    It is known that M{sub 23}C{sub 6}(M = Cr/Fe) behavior in heat-resistant ferritic steels affects the strength of the material at high temperature. The ability to garner direct information regarding the atomic motion using classical molecular dynamics simulations is useful for investigating the M{sub 23}C{sub 6} behavior in heat-resistant ferritic steels. For such classical molecular dynamics calculations, a suitable interatomic potential is needed. To satisfy this requirement, an empirical bond-order-type interatomic potential for Fe-Cr-C systems was developed because the three main elements to simulate the M{sub 23}C{sub 6} behavior in heat-resistant ferritic steels are Fe, Cr, and C. The angular-dependent term, which applies only in non-metallic systems, was determined based on the similarity between a Finnis-Sinclair-type embedded-atom-method interatomic potential and a Tersoff-type bond-order potential. The potential parameters were determined such that the material properties of Fe-Cr-C systems were reproduced. These properties include the energy and lattice constants of 89 crystal structures; the elastic constants of four realistic precipitates; the bulk moduli of B1, B2, and B3 crystals; the surface energies of B1 and B2 crystals; and the defect-formation energies and atomic configurations of 66 Fe-Cr-C complexes. Most of these material properties were found to be reproduced by our proposed empirical bond-order potentials. The formation energies and lattice constants of randomly mixed Fe-Cr alloys calculated using the interatomic potentials were comparable to those obtained through experiments and first-principles calculations. Furthermore, the energies and structures of interfaces between Cr carbide and α-Fe as predicted through first-principles calculations were well reproduced using these interatomic potentials.

  1. Microstructural evolution of P92 ferritic/martensitic steel under Ar{sup +} ion irradiation at elevated temperature

    SciTech Connect

    Jin Shuoxue; Guo Liping; Li Tiecheng; Chen Jihong; Yang Zheng; Luo Fengfeng; Tang Rui; Qiao Yanxin; Liu Feihua

    2012-06-15

    Irradiation damage in P92 ferritic/martensitic steel irradiated by Ar{sup +} ion beams to 7 and 12 dpa at elevated temperatures of 290 Degree-Sign C, 390 Degree-Sign C and 550 Degree-Sign C has been investigated by transmission electron microscopy, scanning electron microscopy and atomic force microscopy. The precipitate periphery (the matrix/carbide interface) was amorphized only at 290 Degree-Sign C, while higher irradiation temperature could prevent the amorphization. The formation of the small re-precipitates occurred at 290 Degree-Sign C after irradiation to 12 dpa. With the increase of irradiation temperature and dose, the phenomenon of re-precipitation became more severe. The voids induced by irradiation were observed after irradiation to 7 dpa at 550 Degree-Sign C, showing that high irradiation temperature ({>=} 550 Degree-Sign C) was a crucial factor which promoted the irradiation swelling. Energy dispersive X-ray analysis revealed that segregation of Cr and W in the voids occurred under irradiation, which may influence mechanical properties of P92 F/M steel. - Graphical Abstract: High density of small voids, about 2.5 nm in diameter, was observed after irradiation to 12 dpa at 550 Degree-Sign C, which was shown in panel a (TEM micrograph). As shown in panel b (SEM image), a large number of nanometer-sized hillocks were formed in the surface irradiated at 550 Degree-Sign C, and the mean size was {approx} 30 nm. The formation of the nanometer-sized hillocks might be due to the voids that appeared as shown in TEM images (panel a). High irradiation temperature ({>=} 550 Degree-Sign C) was a crucial factor for the formation of void swelling. Highlights: Black-Right-Pointing-Pointer Small carbides re-precipitated in P92 matrix irradiated to 12 dpa at 290 Degree-Sign C. Black-Right-Pointing-Pointer High density of voids was observed at 550 Degree-Sign C. Black-Right-Pointing-Pointer Segregation of Cr and W in voids occurred under irradiation.

  2. Phase transformation of Cu-rich precipitates from 9R to 3R variant via ledges mechanism in ferritic steel containing copper.

    PubMed

    Chen, B L; Wang, W; Xie, H; Ge, R R; Zhang, Z Y; Li, Z W; Zhou, X Y; Zhou, B X

    2016-04-01

    Precipitates and solute enrich in aged ferritic steel containing copper were examined using high-resolution electron microscopy, high-angle annular dark-field scanning transmission electron microscopy and energy-dispersive X-ray spectroscopy. Two ledges with one-atom and two-atom layers height in the 9R/3R interface were observed. The enrichment of copper into two successive closed-packed planes with an interval of Fe-rich close-packed plane was detected. The passage of the Shockley partial, or the shearing, changes the stacking sequence of closed-packed planes. Finally, 9R Cu variant transformed into 3R Cu variant. PMID:26599818

  3. Deformation Microstructure of a Reduced-Activation Ferritic/Martensitic Steel Irradiated in HFIR

    SciTech Connect

    Hashimoto, N.; Klueh, R.L.; Ando, M.; Tanigawa, H.; Sawai, T.; Shiba, K.

    2003-09-15

    In order to determine the contributions of different microstructural features to strength and to deformation mode, microstructure of deformed flat tensile specimens of irradiated reduced activation F82H (IEA heat) base metal (BM) and its tungsten inert-gas (TIG) weldments (weld metal and weld joint) were investigated by transmission electron microscopy (TEM), following fracture surface examination by scanning electron microscopy (SEM). After irradiation, the fracture surfaces of F82H BM and TIG weldment showed a martensitic mixed quasi-cleavage and ductile-dimple fracture. The microstructure of the deformed region of irradiated F82H BM contained dislocation channels. This suggests that dislocation channeling could be the dominant deformation mechanism in this steel, resulting in the loss of strain-hardening capacity. While, the necked region of the irradiated F82H TIG, where showed less hardening than F82H BM, showed deformation bands only. From these results, it is suggested that the pre-irradiation microstructure, especially the dislocation density, could affect the post-irradiation deformation mode.

  4. Fatigue behavior of irradiated helium-containing ferritic steels for fusion reactor applications*1

    NASA Astrophysics Data System (ADS)

    Grossbeck, M. L.; Vitek, J. M.; Liu, K. C.

    1986-11-01

    The martensitic alloys 12Cr-1MoVW and 9Cr-1MoVNb have been irradiated in the High Flux Isotope Reactor (HFIR) and subsequently tested in fatigue. In order to achieve helium levels characteristic of fusion reactors, the 12Cr-1MoVW was doped with 1 and 2% Ni, resulting in helium levels of 210 and 410 appm at damage levels of 25 dpa. The 9Cr-1MoVNb was irradiated to a damage level of 3 dpa and contained less than 5 appm He. Irradiations were carried out at 55°C and testing at 22°C. No significant changes were found in 9Cr-1MoVNb upon irradiation at this damage level, but effects that could possibly be attributed to helium were found in 12Cr-1MoVW. Levels of 210 and 410 appm He produced cyclic strengthening of 29 and 34% over unirradiated nickel-doped materials, respectively. This cyclic hardening, attributable largely to helium, resulted in degradation of the cyclic life. However, the fatigue life remained comparable to or better than unirradiated 20%-cold-worked 316 stainless steel.

  5. In-line x-ray phase-contrast tomography and diffraction-contrast tomography study of the ferrite-cementite microstructure in steel

    NASA Astrophysics Data System (ADS)

    Kostenko, Alexander; Sharma, Hemant; Dere, E. Gözde; King, Andrew; Ludwig, Wolfgang; Van Oel, Wim; Offerman, S. Erik; Stallinga, Sjoerd; Vliet, Lucas J. van

    2012-05-01

    This work presents the development of a non-destructive imaging technique for the investigation of the microstructure of cementite grains embedded in a ferrite matrix of medium-carbon steel. The measurements were carried out at the material science beamline of the European Synchrotron Radiation Facility (ESRF) ID11. It was shown that in-line X-ray phase-contrast tomography (PCT) can be used for the detection of cementite grains of several microns in size. X-ray PCT of the cementite structure can be achieved by either a `single distance' or a `multiple distance' acquisition protocol. The latter permits quantitative phase retrieval. A second imaging technique, X-ray diffraction-contrast tomography (DCT), was employed to obtain information about the shapes and crystallographic orientations of the distinct ferrite grains surrounding the cementite structures. The initial results demonstrate the feasibility of determining the geometry of the cementite grains after the austenite-ferrite phase-transformation in a non-destructive manner. The results obtained with PCT and DCT are verified with ex-situ optical microscopy studies of the same specimen.

  6. Investigation of the Kinetics of the Ferrite/Austenite Phase Transformation in the HAZ of a 2205 Duplex Stainless Steel Weldment

    SciTech Connect

    Palmer, T A; Elmer, J W; Wong, J; Babu, S S; Vitek, J M

    2002-03-14

    A semi-quantitative map based on a series of spatially resolved X-ray diffraction (SRXRD) scans shows the progression of the ferrite ({delta})/austenite ({gamma}) phase balance throughout the HAZ during GTA welding of a 2205 duplex stainless steel (DSS). This map shows an unexpected decrease in the ferrite fraction on heating, followed by a recovery to the original ferrite fraction on cooling at locations within the HAZ. Even though such behavior is supported by thermodynamic calculations, it has not been confirmed by either experimental methods or have the kinetics been evaluated. Both Gleeble thermal simulations and time resolved x-ray diffraction measurements on spot welds in the 2205 DSS provide further evidence for this rather low-temperature transformation. On the other hand, calculations of the diffusion of alloying elements across the 6/y interface under a variety of conditions shed no further light on the driving force for this transformation. Further work on the mechanisms and driving forces for this transformation is on-going.

  7. Comparison of Short-Term Oxidation Behavior of Model and Commercial Chromia-Forming Ferritic Stainless Steels in Air with Water Vapor

    SciTech Connect

    Brady, Michael P; Keiser, James R; More, Karren Leslie; Fayek, Mostafa; Walker, Larry R; Meisner, Roberta Ann; Anovitz, Lawrence {Larry} M; Wesolowski, David J; Cole, David R

    2012-01-01

    A high-purity Fe-20Cr and commercial type 430 ferritic stainless steel were exposed at 700 and 800 C in dry air and air with 10% water vapor (wet air) and characterized by SEM, XRD, STEM, SIMS, and EPMA. The Fe-20Cr alloy formed a fast growing Fe-rich oxide scale at 700 C in wet air after 24 h exposure, but formed a thin chromia scale at 700 C in dry air and at 800 C in both dry air and wet air. In contrast, thin spinel + chromia base scales with a discontinuous silica subscale were formed on 430 stainless steel under all conditions studied. Extensive void formation was observed at the alloy-oxide interface for the Fe-20Cr in both dry and wet conditions, but not for the 430 stainless steel. The Fe-20Cr alloy was found to exhibit a greater relative extent of subsurface Cr depletion than the 430 stainless steel, despite the former's higher Cr content. Depletion of Cr in the Fe-20Cr after 24 h exposure was also greater at 700 C than 800 C. The relative differences in oxidation behavior are discussed in terms of the coarse alloy grain size of the high-purity Fe-20Cr material, and the effects of Mn, Si, and C on the oxide scale formed on the 430 stainless steel.

  8. Silicon-containing ferritic/martensitic steel after exposure to oxygen-containing flowing lead-bismuth eutectic at 450 and 550 °C

    NASA Astrophysics Data System (ADS)

    Schroer, Carsten; Koch, Verena; Wedemeyer, Olaf; Skrypnik, Aleksandr; Konys, Jürgen

    2016-02-01

    A ferritic/martensitic (f/m) steel with 9 and 3 mass% of chromium (Cr) and silicon (Si), respectively, was tested on performance in flowing lead-bismuth eutectic (LBE) at 450 and 550 °C, each at concentrations of solved oxygen of both 10-7 and 10-6 mass%. The 9Cr-3Si steel generally exhibits the same basic corrosion modes as other f/m materials with 9 mass% Cr and typically lower Si content, namely Steel T91. The Si-rich steel shows an overall improved performance in comparison to T91 at 450 °C and 10-7 mass% solved oxygen, but especially at 450 °C and 10-6 mass% solved oxygen. The advantage of higher Si-content in 9Cr steel is less clear at 550 °C. Especially high oxygen content in flowing LBE at 550 °C, between >10-6 mass% and oxygen saturation, seems detrimental for the high-Si material in respect of the initiation and progress of a solution-based corrosion.

  9. Effect of Heat Input on Microstructure Evolution and Mechanical Properties in the Weld Heat-Affected Zone of 9Cr-2W-VTa Reduced Activation Ferritic-Martensitic Steel for Fusion Reactor

    NASA Astrophysics Data System (ADS)

    Moon, Joonoh; Lee, Chang-Hoon; Lee, Tae-Ho; Kim, Hyoung Chan

    2015-01-01

    The phase transformation and mechanical properties in the weld heat-affected zone (HAZ) of a reduced activation ferritic/martensitic steel were explored. The samples for HAZs were prepared using a Gleeble simulator at different heat inputs. The base steel consisted of tempered martensite and carbides through quenching and tempering treatment, whereas the HAZs consisted of martensite, δ-ferrite, and a small volume of autotempered martensite. The prior austenite grain size, lath width of martensite, and δ-ferrite fraction in the HAZs increased with increase in the heat input. The mechanical properties were evaluated using Vickers hardness and Charpy V-notch impact test. The Vickers hardness in the HAZs was higher than that in the base steel but did not change noticeably with increase in the heat input. The HAZs showed poor impact property due to the formation of martensite and δ-ferrite as compared to the base steel. In addition, the impact property of the HAZs deteriorated more with the increase in the heat input. Post weld heat treatment contributed to improve the impact property of the HAZs through the formation of tempered martensite, but the impact property of the HAZs remained lower than that of base steel.

  10. Diffusion bonding of the oxide dispersion strengthened steel PM2000

    NASA Astrophysics Data System (ADS)

    Sittel, Wiebke; Basuki, Widodo W.; Aktaa, Jarir

    2013-11-01

    Ferritic oxide dispersion strengthened (ODS) steels are well suited as structural materials, e.g. for claddings in fission reactors and for plasma facing components in fusion power plants due to their high mechanical and oxidation stability at high temperatures and their high irradiation resistance. PM2000 is an iron based ODS ferritic steel with homogeneously distributed nanometric yttria particles. Melting joining techniques are not suitable for such ODS materials because of the precipitation and agglomeration of the oxide particles and hence the loss of their strengthening effect. Solid state diffusion bonding is thus chosen to join PM2000 and is investigated in this work with a focus on oxide particles. The diffusion bonding process is aided by the computational modeling, including the influence of the ODS particles. For modeling the microstructure stability and the creep behavior of PM2000 at various, diffusion bonding relevant temperatures (50-80% Tm) are investigated. Particle distribution (TEM), strength (tensile test) and toughness (Charpy impact test) obtained at temperatures relevant for bonding serve as input for the prediction of optimal diffusion bonding parameters. The optimally bonded specimens show comparable strength and toughness relative to the base material.

  11. Ferrite Formation Dynamics and Microstructure Due to Inclusion Engineering in Low-Alloy Steels by Ti2O3 and TiN Addition

    NASA Astrophysics Data System (ADS)

    Mu, Wangzhong; Shibata, Hiroyuki; Hedström, Peter; Jönsson, Pär Göran; Nakajima, Keiji

    2016-08-01

    The dynamics of intragranular ferrite (IGF) formation in inclusion engineered steels with either Ti2O3 or TiN addition were investigated using in situ high temperature confocal laser scanning microscopy. Furthermore, the chemical composition of the inclusions and the final microstructure after continuous cooling transformation was investigated using electron probe microanalysis and electron backscatter diffraction, respectively. It was found that there is a significant effect of the chemical composition of the inclusions, the cooling rate, and the prior austenite grain size on the phase fractions and the starting temperatures of IGF and grain boundary ferrite (GBF). The fraction of IGF is larger in the steel with Ti2O3 addition compared to the steel with TiN addition after the same thermal cycle has been imposed. The reason for this difference is the higher potency of the TiO x phase as nucleation sites for IGF formation compared to the TiN phase, which was supported by calculations using classical nucleation theory. The IGF fraction increases with increasing prior austenite grain size, while the fraction of IGF in both steels was the highest for the intermediate cooling rate of 70 °C/min, since competing phase transformations were avoided, the structure of the IGF was though refined with increasing cooling rate. Finally, regarding the starting temperatures of IGF and GBF, they decrease with increasing cooling rate and the starting temperature of GBF decreases with increasing grain size, while the starting temperature of IGF remains constant irrespective of grain size.

  12. Ferrite Formation Dynamics and Microstructure Due to Inclusion Engineering in Low-Alloy Steels by Ti2O3 and TiN Addition

    NASA Astrophysics Data System (ADS)

    Mu, Wangzhong; Shibata, Hiroyuki; Hedström, Peter; Jönsson, Pär Göran; Nakajima, Keiji

    2016-03-01

    The dynamics of intragranular ferrite (IGF) formation in inclusion engineered steels with either Ti2O3 or TiN addition were investigated using in situ high temperature confocal laser scanning microscopy. Furthermore, the chemical composition of the inclusions and the final microstructure after continuous cooling transformation was investigated using electron probe microanalysis and electron backscatter diffraction, respectively. It was found that there is a significant effect of the chemical composition of the inclusions, the cooling rate, and the prior austenite grain size on the phase fractions and the starting temperatures of IGF and grain boundary ferrite (GBF). The fraction of IGF is larger in the steel with Ti2O3 addition compared to the steel with TiN addition after the same thermal cycle has been imposed. The reason for this difference is the higher potency of the TiO x phase as nucleation sites for IGF formation compared to the TiN phase, which was supported by calculations using classical nucleation theory. The IGF fraction increases with increasing prior austenite grain size, while the fraction of IGF in both steels was the highest for the intermediate cooling rate of 70 °C/min, since competing phase transformations were avoided, the structure of the IGF was though refined with increasing cooling rate. Finally, regarding the starting temperatures of IGF and GBF, they decrease with increasing cooling rate and the starting temperature of GBF decreases with increasing grain size, while the starting temperature of IGF remains constant irrespective of grain size.

  13. Enabling Inexpensive Metallic Alloys as SOFC Interconnects: An Investigation into Hybrid Coating Technologies to Deposit Nanocomposite Functional Coatings on Ferritic Stainless Steel

    SciTech Connect

    Gannon, Paul; Gorokhovsky, Vladimir I.; Deibert, Max; Smith, Richard J.; Kayani, Asghar N.; White, P T.; Sofie, Stephen W.; Yang, Z Gary; Mccready, David E.; Visco, S.; Jacobson, C.; Kurokawa, H.

    2007-11-01

    Reduced operating temperatures (600-800°C) of Solid Oxide Fuel Cells (SOFCs) may enable the use of inexpensive ferritic steels as interconnects. Due to the demanding SOFC interconnect operating environment, protective coatings are required to increase long-term stability. In this study, large area filtered arc deposition (LAFAD) and hybrid filtered arc-assisted electron beam physical vapor deposition (FA-EBPVD) technologies were used to deposit two-segment coatings with Cr-Al-Y-O nanocomposite bottom segments and Mn-Co-O spinel-based top segments. Coatings were deposited on ferritic steels and subsequently annealed in air for various times. Surface oxidation was investigated using SEM/EDS, XRD and RBS analyses. Cr-volatilization was evaluated by transpiration and ICP-MS analysis of the resultant condensate. Time dependent Area Specific Resistance (ASR) was studied using the four-point technique. The oxidation behavior, Cr volatilization rate, and ASR of coated and uncoated samples are reported. Significant long-term (>1,000 hours) surface stability, low ASR, and dramatically reduced Cr-volatility were observed with the coated specimens. Improvement mechanisms, including the coating diffusion barrier properties and electrical conductivity are discussed.

  14. On the Effect of Manganese on Grain Size Stability and Hardenability in Ultrafine-Grained Ferrite/Martensite Dual-Phase Steels

    NASA Astrophysics Data System (ADS)

    Calcagnotto, Marion; Ponge, Dirk; Raabe, Dierk

    2012-01-01

    Two plain carbon steels with varying manganese content (0.87 wt pct and 1.63 wt pct) were refined to approximately 1 μm by large strain warm deformation and subsequently subjected to intercritical annealing to produce an ultrafine grained ferrite/martensite dual-phase steel. The influence of the Mn content on microstructure evolution is studied by scanning electron microscopy (SEM). The Mn distribution in ferrite and martensite is analyzed by high-resolution electron backscatter diffraction (EBSD) combined with energy dispersive X-ray spectroscopy (EDX). The experimental findings are supported by the calculated phase diagrams, equilibrium phase compositions, and the estimated diffusion distances using Thermo-Calc (Thermo-Calc Software, McMurray, PA) and Dictra (Thermo-Calc Software). Mn substantially enhances the grain size stability during intercritical annealing and the ability of austenite to undergo martensitic phase transformation. The first observation is explained in terms of the alteration of the phase transformation temperatures and the grain boundary mobility, while the second is a result of the Mn enrichment in cementite during large strain warm deformation, which is inherited by the newly formed austenite and increases its hardenability. The latter is the main reason why the ultrafine-grained material exhibits a hardenability that is comparable with the hardenability of the coarse-grained reference material.

  15. Kinetic of solute clustering in neutron irradiated ferritic model alloys and a French pressure vessel steel investigated by atom probe tomography

    NASA Astrophysics Data System (ADS)

    Meslin, E.; Radiguet, B.; Pareige, P.; Barbu, A.

    2010-04-01

    The embrittlement of reactor pressure vessel steels under neutron irradiation is partly due to the formation of solute clusters. To gain more insight into their formation mechanisms, ferritic model alloys (low copper Fe-0.08 at.% Cu, Fe-0.09 Cu-1.1 Mn-0.7 Ni (at.%), and a copper free Fe-1.1 Mn-0.7 Ni (at.%)) and a French 16MND5 reactor pressure vessel steel, were irradiated in a test reactor at two fluxes of 0.15 and 9 × 10 17 n( E> 1 MeV) m -2 s -1 and at increasing doses from 0.18 to 1.3 × 10 24 n( E> 1 MeV) m -2. Atom probe tomography analyses revealed that nanometer-size solute clusters were formed during irradiation in all the materials, even in the copper free Fe-1.1 Mn-0.7 Ni (at.%) alloy. It should be noted that solute segregation in a low-Ni ferritic material was never reported before in absence of the highly insoluble copper impurity. The manganese and nickel segregation is suggested to result from a radiation-induced mechanism.

  16. High-temperature creep rupture of low alloy ferritic steel butt-welded pipes subjected to combined internal pressure and end loadings.

    PubMed

    Vakili-Tahami, F; Hayhurst, D R; Wong, M T

    2005-11-15

    Constitutive equations are reviewed and presented for low alloy ferritic steels which undergo creep deformation and damage at high temperatures; and, a thermodynamic framework is provided for the deformation rate potentials used in the equations. Finite element continuum damage mechanics studies have been carried out using these constitutive equations on butt-welded low alloy ferritic steel pipes subjected to combined internal pressure and axial loads at 590 and 620 degrees C. Two dominant modes of failure have been identified: firstly, fusion boundary failure at high stresses; and, secondly, Type IV failure at low stresses. The stress level at which the switch in failure mechanism takes place has been found to be associated with the relative creep resistance and lifetimes, over a wide range of uniaxial stresses, for parent, heat affected zone, Type IV and weld materials. The equi-biaxial stress loading condition (mean diameter stress equal to the axial stress) has been confirmed to be the worst loading condition. For this condition, simple design formulae are proposed for both 590 and 620 degrees C. PMID:16243708

  17. Design and Development of bcc-Copper- and B2 Nickel-Aluminium-Precipitation-Strengthened Ferritic Steel

    NASA Astrophysics Data System (ADS)

    Kapoor, Monica

    A series of high-strength low-carbon bcc-Cu- & B2-NiAl-precipitation-strengthened ferritic steels with Mn, Cu, Ni and Al were studied. The yield strength of these alloys increases with the amount of alloying elements. A maximum strength of 1600 MPa, with 12.40 at. % elements, is achieved which is about 30 % higher than the strength of previously reports NUCu (Northwestern Copper) alloys. All the alloys studied attain a maximum hardness within 1--2 h of aging at 500°C--550°C. Aging at a lower temperature and solution treating at a higher temperature can increase the hardness of all the alloys. The lower aging temperature is limited to 500°C by the slow precipitation kinetics observed at 400°C. The higher solution treatment temperature is limited to 1050°C by the adverse impact on toughness in dilute alloys. The primary strengthening contribution is due to combined precipitation of bcc Cu and NiAl-type intermetallic precipitates. The composition, structure and morphology evolution of the precipitates from the 1600 MPa alloy was studied using atom probe tomography and transmission electron microscopy, as a function of aging time at 550°C. Near the peak hardness, the equiaxed bcc Cu-alloyed precipitates have substantial amounts of Fe and are coherent with the Fe matrix. On subsequent aging, the Cu-alloyed precipitates are progressively enriched with Cu and elongate to transform to the 9R phase. The number density of the Cu-alloyed and NiAl-type precipitate is similar near peak hardness indicating that NiAl-type precipitates nucleate on Cu-alloyed precipitates. Almost all Cu-alloyed precipitates are enveloped on one side by ordered NiAl-type precipitates after aging from 2 h to 100 h. Cu-alloyed precipitates coarsen slower than NiAl-type precipitates because of three possible reasons: interfacial energy differences between the two types of precipitates, slower diffusion kinetics of Cu through the ordered B2 NiAl envelope around the bcc Cu-alloyed precipitate

  18. Irradiation creep and swelling from 400 to 600 °C of the oxide dispersion strengthened ferritic alloy MA957

    NASA Astrophysics Data System (ADS)

    Toloczko, M. B.; Gelles, D. S.; Garner, F. A.; Kurtz, R. J.; Abe, K.

    2004-08-01

    An irradiation creep and swelling study was performed on the Y 2O 3-strengthened ODS ferritic steel MA957. Pressurized tubes were irradiated in the Fast Flux Test Facility (FFTF) to doses ranging from 40 to 110 dpa at temperatures ranging from 400 to 600 °C. None of the stress-free tubes exhibited any evidence of swelling as determined by diameter change measurements. With a few exceptions, the irradiation creep behavior is similar to that of conventional ferritic-martensitic steels. Calculated creep compliance values are equal to those of HT9 irradiated within the same temperature range, except at 600 °C where the creep rate of MA957 is about one-half the value for HT9. The magnitude of the creep transient for MA957 is comparable to HT9, again except at 600 °C where the transient is much lower for MA957.

  19. Nondestructive and Localized Measurements of Stress-Strain Curves and Fracture Toughness of Ferritic Steels at Various Temperatures Using Innovative Stress-Strain Microprobe Technology. Final Report for Period 8/13/1996--06/16/1999

    SciTech Connect

    Fahmy M. Haggag

    1999-10-29

    The results presented in this report demonstrate the capabilities of Advanced Technology Corporation's patented Portable/In Situ Stress-Strain Microprobe (TM) (SSM) System and its Automated Ball Indentation (ABI) test techniques to nondestructively measure the yield strength, the stress-strain curve, and the fracture toughness of ferritic steel samples and components in a reliable and accurate manner.

  20. Improved ferrite number prediction in stainless steel arc welds using artificial neural networks -- Part 1: Neural network development

    SciTech Connect

    Vitek, J.M.; Iskander, Y.S.; Oblow, E.M.

    2000-02-01

    Neural network modeling is a powerful nonlinear regression analysis method that is extremely useful in identifying behavioral trends. This methodology was applied to the problem of predicting Ferrite Number in arc welds as a function of composition. This paper describes the details of the development of the neural network model, named FNN-1999, including the identification of the optimum network architecture and network parameters. The model was trained on the same data as the WRC-1992 constitution diagram and covers a range of Ferrite Numbers from 0 to 117, with a corresponding wide range in composition. Results of the model are presented in Part 2. It is shown that the accuracy of the FNN-1999 model in predicting Ferrite Number is superior to the accuracy of other models that are currently available, including the WRC-1992 diagram.