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Sample records for performance alloy electroforming

  1. High performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Winkelman, D. M.

    1989-01-01

    Electroformed copper and nickel are used in structural applications for advanced propellant combustion chambers. An improved process has been developed by Bell Aerospace Textron, Inc. wherein electroformed nickel-manganese alloy has demonstrated superior mechanical and thermal stability when compared to previously reported deposits from known nickel plating processes. Solution chemistry and parametric operating procedures are now established and material property data is established for deposition of thick, large complex shapes such as the Space Shuttle Main Engine. The critical operating variables are those governing the ratio of codeposited nickel and manganese. The deposition uniformity which in turn affects the manganese concentration distribution is affected by solution resistance and geometric effects as well as solution agitation. The manganese concentration in the deposit must be between 2000 and 3000 ppm for optimum physical properties to be realized. The study also includes data regarding deposition procedures for achieving excellent bond strength at an interface with copper, nickel-manganese or INCONEL 718. Applications for this electroformed material include fabrication of complex or re-entry shapes which would be difficult or impossible to form from high strength alloys such as INCONEL 718.

  2. Study of high performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1984-01-01

    Using the two nickel-manganese alloy electroforming baths of near identical compositions, panels were electroformed under the same deposition parameters of current density, bath temperature, pH, and pulse plating conditions of duty cycle and frequency. By changing the electrolyte agitation conditions, significant effects on mechanical properties were noted. Since electrolyte agitation conditions on the typical flat panels studied to date will not be identical to those existing on a complex curved shape such as the SSME combustion chamber simulation, it is most important that these effects be evaluated prior to Phase B studies. The subscale chamber has been fabricated and shield support tooling is being made. Electroforming of optimized alloy test bars is being deferred until the electrolyte agitation effects are more fully appraised.

  3. High performance alloy electroforming. Final report

    SciTech Connect

    Malone, G.A.; Winkelman, D.M.

    1989-01-01

    Electroformed copper and nickel are used in structural applications for advanced propellant combustion chambers. An improved process has been developed by Bell Aerospace Textron, Inc. wherein electroformed nickel-manganese alloy has demonstrated superior mechanical and thermal stability when compared to previously reported deposits from known nickel plating processes. Solution chemistry and parametric operating procedures are now established and material property data is established for deposition of thick, large complex shapes such as the Space Shuttle Main Engine. The critical operating variables are those governing the ratio of codeposited nickel and manganese. The deposition uniformity which in turn affects the manganese concentration distribution is affected by solution resistance and geometric effects as well as solution agitation. The manganese concentration in the deposit must be between 2000 and 3000 ppm for optimum physical properties to be realized. The study also includes data regarding deposition procedures for achieving excellent bond strength at an interface with copper, nickel-manganese or INCONEL 718. Applications for this electroformed material include fabrication of complex or re-entry shapes which would be difficult or impossible to form from high strength alloys such as INCONEL 718.

  4. Study of high performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1985-01-01

    The nickel-manganese experimental electrolyte was hydrogen peroxide treated and carbon purified for removal of residual sodium saccharin and related organic decomposition products from the plating of previous test panels. The saccharin additive was used to reduce stress where high concentrations of manganese and high pulse peak current densities were used. A large quantity of nickel-manganese alloy plates containing 0.35 to 0.40 percent by weight manganese was electroformed for testing to supply data for a mechanical property data table. The aluminum billet required for the machining of the subscale SSME main combustion chamber was acquired.

  5. Study of high performance alloy electroforming

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1985-01-01

    More panels electroformed with intentional variations of pulse plating parameters are being made. Pulse plating frequency was noted to have a significant effect regarding mechanical properties. The use of a high pulse frequency (assuming fixed duty cycles) results in an increase in ductility and a decrease in ultimate and yield strengths. Electroforming to intermediate frequencies is being done to obtain the best possible combination of ductility and strength. Results of some tests from high frequency specimens are tabulated.

  6. Study of high performance alloy electroforming. [nickel manganese and nickel cobalt manganese alloys

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1984-01-01

    Nickel-manganese alloy electrodeposits from an electrolyte containing more manganese ion than previously used is being evaluated at two bath operating temperatures with a great variety of pulse plating conditions. Saccharine was added as a stress reducing agent for the electroforming of several of the samples with highest manganese content. All specimens for mechanical property testing have been produced but are not through the various heat treatments as yet. One of the heat treatment will be at 343 C (650 F), the temperature at which the MCC outer electroformed nickel shell is stress relieved. A number of retainer specimens from prior work have been tested for hardness before and after heat treatment. There appears to be a fairly good correlation between hardness and mechanical properties. Comparison of representative mechanical properties with hardnesses are made for nickel-manganese electrodeposits and nickel-cobalt-manganese deposits.

  7. Improved Electroformed Structural Copper and Copper Alloys

    NASA Technical Reports Server (NTRS)

    Malone, G. A.; Hudson, W.; Babcock, B.; Edwards, R.

    1998-01-01

    Electroforming offers a superior means for fabricating internally cooled heat exchangers and structures subjected to thermal environments. Copper is deposited from many such applications because of the good thermal conductivity. It suffers from mediocre yield strength as a structural material and loses mechanical strength at intermediate temperatures. Mechanical properties similar to those of electroformed nickel are desired. Phase 1 examined innovative means to improve deposited copper structural performance. Yield strengths as high as 483 MPa (70 ksi) were obtained with useful ductility while retaining a high level of purity essential to good thermal conductivity. Phase 2 represents a program to explore new additive combinations in copper electrolytes to produce a more fine, equiaxed grain which can be thermally stabilized by other techniques such as alloying in modest degrees and dispersion strengthening. Evaluation of new technology - such as the codeposition of fullerness (diamond-like) particles were made to enhance thermal conductivity in low alloys. A test fire quality tube-bundle engine was fabricated using these copper property improvement concepts to show the superiority of the new coppers and fabrications methods over competitive technologies such as brazing and plasma deposition.

  8. Self-electroforming and high-performance complementary memristor based on ferroelectric tunnel junctions

    NASA Astrophysics Data System (ADS)

    Yan, Z. B.; Yau, H. M.; Li, Z. W.; Gao, X. S.; Dai, J. Y.; Liu, J.-M.

    2016-08-01

    Complementary resistive switching (CRS) has potential applications in ultra-high density three-dimensional crossbar arrays for resistive random access memories and Logic-in-Memories. For real applications, the good stability and electroforming-free character have become essential pre-requisites. In this work, we investigate the resistance switching behaviors of a CRS device based on two anti-serial Au/BaTiO3/Nb:SrTiO3 ferroelectric tunnel junctions (FTJs). This FTJ-based CRS device shows a stable butterfly-like resistance-voltage hysteresis, as well as self-electroforming, multi-switching, and good performance complementary switching behaviors. The present work presents a convincing demonstration of the complementary multi-switching states modulated by remnant ferroelectric polarization, making the FTJ structure good potentials for high-performance CRS memristors.

  9. Investigation of electroforming techniques, literature analysis report

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1975-01-01

    A literature analysis is presented of reports, specifications, and documented experiences with the use of electroforming to produce copper and nickel structures for aerospace and other engineering applications. The literature period covered is from 1948 to 1974. Specific effort was made to correlate mechanical property data for the electrodeposited material with known electroforming solution compositions and operating conditions. From this survey, electrolytes are suggested for selection to electroform copper and nickel outer shells on regeneratively cooled thrust chamber liners, and other devices subject to thermal and pressure exposure, based on mechanical properties obtainable, performance under various thermal environments, and ease of process control for product reproducibility. Processes of potential value in obtaining sound bonds between electrodeposited copper and nickel and copper alloy substrates are also discussed.

  10. Study of Lightweight Ni-Co Alloy Mirrors Obtained by Electroforming Techniques

    NASA Technical Reports Server (NTRS)

    Jones, Ruth; Muntele, Iulia; Muntele, Claudiu; Zimmerman, Robert; Ila, Daryush; Smith, W. Scott (Technical Monitor)

    2002-01-01

    One contribution in reducing the costs of optics in space can be provided by production of ultralight mirrors. The decrease in the weight of the primary mirror of a telescope is anticipated to lead to the possibility of increasing the size of the telescopes, therefore increasing the amount and distance from which information is received. An electroplating process of ultralight replica mirrors from nickel sulfamate solution will be described. Based on an experimental setup with cylindrical symmetry, flat mirrors with a diameter of 7 inches and thickness of 1.5 mm are made from a Ni-Co alloy. The composition of the resulting deposit is analyzed using Rutherford Backscattering Spectrometry (RBS) and Proton Induced X-ray Emission (PIXE). In order to resolve Ni and Co, 10 MeV nitrogen ions are used as projectiles in the RBS measurements. Solution parameters monitored during the deposition process using optical absorption and polarography will be correlated with the final concentration of Ni and Co in the deposit. Bath parameters like temperature, current density, agitation level and acidity are chosen at certain values and maintained constant from one sample to another throughout the deposition process. The purpose of the experiment is to obtain mirrors with near zero stress, and predetermined composition and hardness. This study is an intermediate step in obtaining through the same process, but with a larger scale setup, ultralight large aperture replica mirrors.

  11. Optical Fabrication By Precision Electroform

    NASA Astrophysics Data System (ADS)

    George, Ronald W.; Michaud, Lawrence L.

    1987-01-01

    The basic electroforming process exactly reproduces finely finished surface details from a master mold or mandrel. The process promises high potential for fabricating imaging quality optical components. This requires, however, the electrodeposition to be nearly stress free to attain accuracy within fractions of a wavelength (1.06 um) of light. Prior to this work, this level of accuracy had never been accomplished. This paper presents the advances made to the method and the process of electroforming in creating the routine production of imaging quality nickel metal mirrors. Work to date includes the electroforming of self-aligning two mirrored telescopes; the development of a large electroforming workstation to produce several mirrors simultaneously, and the development of a process for electroforming secondary mandrels. A generic process overview is presented along with opto-mechanical testing and results. Also included is a description of the general computer controlled closed loop process (Martin Marietta U.S. Patent #4,647,365 & #4,648,944). The work described was performed at Martin Marietta Corporation (Orlando) with the majority conducted under contract DAAHO1-85-C-1072 for the U.S. Army Missile Command, Redstone Arsenal, August 1985 through August 1987

  12. Electroformed Nickel-Graphite Composite

    NASA Technical Reports Server (NTRS)

    Xiong-Skiba, Pei

    2005-01-01

    Future x-ray astronomy will demand larger optics than Chandra, currently in orbit. Ways must be devised to produce cheaper and lighter x-ray mirrors to save the cost of manufacturing and launching this future telescope. One technique, being developed at Marshall Space Flight Center and elsewhere, is electroformed nickel replication technique, wherein mirror shells are electroformed (using pure nickel or a nickel alloy) onto super-polished and figured aluminum mandrels and are subsequently released by cooling. This technique can produce relatively inexpensive mirrors, but is hampered by the high density of nickel (8.9 g / cm3). An alternative is to develop a composite, with lower mass density and compatible mechanical properties to the nickel cobalt alloy, as the mirror shell material.

  13. Investigation of electroforming techniques. [fabrication of regeneratively cooled thrust chambers

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1975-01-01

    Copper and nickel electroforming was examined for the purpose of establishing the necessary processes and procedures for repeatable, successful fabrication of the outer structures of regeneratively cooled thrust chambers. The selection of electrolytes for copper and nickel deposition is described. The development studies performed to refine and complete the processes necessary for successful chamber shell fabrication and the testing employed to verify the applicability of the processes and procedures to small scale hardware are described. Specifications were developed to afford a guideline for the electroforming of high quality outer shells on regeneratively cooled thrust chamber liners. Test results indicated repeatable mechanical properties could be produced in copper deposits from the copper sulfate electrolyte with periodic current reversal and in nickel deposits from the sulfamate solution. Use of inert, removable channel fillers and the conductivizing of such is described. Techniques (verified by test) which produce high integrity bonds to copper and copper alloy liners are discussed.

  14. Majorana Electroformed Copper Mechanical Analysis

    SciTech Connect

    Overman, Nicole R.; Overman, Cory T.; Kafentzis, Tyler A.; Edwards, Danny J.; Hoppe, Eric W.

    2012-04-30

    The MAJORANA DEMONSTRATOR is a large array of ultra-low background high-purity germanium detectors, enriched in 76Ge, designed to search for zero-neutrino double-beta decay. The DEMONSTRATOR will utilize ultra high purity electroformed copper for a variety of detector components and shielding. A preliminary mechanical evaluation was performed on the Majorana prototype electroformed copper material. Several samples were removed from a variety of positions on the mandrel. Tensile testing, optical metallography, scanning electron microscopy, and hardness testing were conducted to evaluate mechanical response. Analyses carried out on the Majorana prototype copper to this point show consistent mechanical response from a variety of test locations. Evaluation shows the copper meets or exceeds the design specifications.

  15. Replication of Low Density Electroformed Normal Incidence Optics

    NASA Technical Reports Server (NTRS)

    Ritter, Joseph M.; Burdine, Robert (Technical Monitor)

    2001-01-01

    Replicated electroformed light-weight nickel alloy mirrors can have high strength, low areal density (less than 3kg/m2), smooth finish, and controllable alloy composition. Progress at NASA MSFC SOMTC in developing normal incidence replicated Nickel mirrors will be reported.

  16. Replication of Low Density Electroformed Normal Incidence Optics

    NASA Technical Reports Server (NTRS)

    Ritter, Joseph M.

    2000-01-01

    Replicated electroformed light-weight nickel alloy mirrors can have high strength, low areal density (<3kg/m2), smooth finish, and controllable alloy composition. Progress at NASA MSFC SOMTC in developing normal incidence replicated Nickel mirrors will be reported.

  17. Microcomposite electroforming for MEMS technology

    NASA Astrophysics Data System (ADS)

    Yeh, Shinn-Horng; Liue, Chun-Ying; Wang, Ji-Weng; Chou, Min-Chieh; Hou, Shu-Ling

    1997-09-01

    Composite electroforming is an electroplating technique basically. The ceramic or other type powder is mixed into electroforming solution, then codeposited with metal ion by using electroplating method. The codeposit is strengthen by the ceramic powder, which can be used for the application in MEMS field. We do the microcomposite electroforming research by using ultrafine (submicron or nano-sized) powder. The 20g/L silicon carbide powder added to nickel sulfamate electroforming solution can obtain the higher hardness and internal stress deposits (1.5 wt% SiC). Because high internal stress is harmful for electroforming process, it's necessary to take a suitable electrolyte and controlled condition for high hardness and low internal stress in microcomposite electroforming process.

  18. A Study of Deposition Coatings Formed by Electroformed Metallic Materials

    PubMed Central

    Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  19. A Study of Deposition Coatings Formed by Electroformed Metallic Materials.

    PubMed

    Hayashi, Shoji; Sugiyama, Shuta; Shimura, Kojiro; Tobayama, Go; Togashi, Toshio

    2016-01-01

    Major joining methods of dental casting metal include brazing and laser welding. However, brazing cannot be applied for electroformed metals since heat treatment could affect the fit, and, therefore, laser welding is used for such metals. New methods of joining metals that do not impair the characteristics of electroformed metals should be developed. When new coating is performed on the surface of the base metal, surface treatment is usually performed before re-coating. The effect of surface treatment is clinically evaluated by peeling and flex tests. However, these testing methods are not ideal for deposition coating strength measurement of electroformed metals. There have been no studies on the deposition coating strength and methods to test electroformed metals. We developed a new deposition coating strength test for electroformed metals. The influence of the negative electrolytic method, which is one of the electrochemical surface treatments, on the strength of the deposition coating of electroformed metals was investigated, and the following conclusions were drawn: 1. This process makes it possible to remove residual deposits on the electrodeposited metal surface layer. 2. Cathode electrolysis is a simple and safe method that is capable of improving the surface treatment by adjustments to the current supply method and current intensity. 3. Electrochemical treatment can improve the deposition coating strength compared to the physical or chemical treatment methods. 4. Electro-deposition coating is an innovative technique for the deposition coating of electroformed metal. PMID:27326757

  20. Electrodeposition of Low Stress Nickel Phosphorous Alloys for Precision Component Fabrication

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian; Speegle, Chet; Whitaker, Ann F. (Technical Monitor)

    2001-01-01

    Nickel alloys are favored for electroforming precision components. Nickel phosphorous and nickel cobalt phosphorous are studied in this work. A completely new and innovative electrolytic process eliminates the fumes present in electroless processes and is suitable for electroforming nickel phosphorous and nickel cobalt phosphorous alloys to any desirable thickness, using soluble anodes, without stripping of tanks. Solutions show excellent performance for extended throughput. Properties include, cleaner low temperature operation (40 - 45 C), high Faradaic efficiency, low stress, Rockwell C 52 - 54 hardness and as much as 2000 N per square millimeter tensile strength. Performance is compared to nickel and nickel cobalt electroforming.

  1. Electroplating, electroless plating and electroforming

    SciTech Connect

    Dini, J.W.

    1990-02-01

    This presentation is intended to familiarize non-platers with electrolytic and electroless deposition techniques and how these methods are used to manufacture non-reinforced metal parts by the electroforming process. The techniques enable manufacture of complex shapes, often at lower cost than other forming methods. Electroless techniques are deposition methods which provide uniform deposits of very low porosity without the use of electrical current. In electroforming, the part is formed by deposition on a mandrel or preform, from which it is subsequently separated. 10 refs., 1 fig.

  2. Shaped pulse electroforming of nickel

    NASA Astrophysics Data System (ADS)

    Wong, Kam Po

    Although pulse current electroforming has been demonstrated to be a powerful means for the fabrication of many micro-devices, there are still some key issues such as surface finish and grain size that needed to be tackled before this technique can be widely used for micro-electroforming of premium products. As far as pulse current electroforming is concerned, most of the published works have focused on conventional rectangular waveform, there is only a limited amount of work reported on the use of non-conventional shaped waveforms. Since nickel coatings enhance the value and usefulness of industrial equipment and components, investigations on improving the properties of nickel electroforms are of high significance. The present study therefore aims to investigate, both theoretically and experimentally, the effect of different types of shaped waveforms on surface finishing and grain size development of electroformed nickel. A mathematical model is established for formulating the effects of different types of waveform on surface finishing in pulse current electroforming of nickel. The model describes the change of concentration profile of electroactive ions, micro-current distribution and the rate of protrusion growth at cathodic surfaces. The theoretical predictions are compared with the experimental results: within the range of the study, a maximum discrepancy of 10% on surface roughness values between the two was found. This discrepancy could be due to the evolution of hydrogen gases at the cathodic surface during electrodeposition. Both theoretical predictions and experimental results show that the quality of the electroforms, in terms of surface roughness improvement, influenced by the types of waveform is of the order of ramp-down waveform > triangular waveform > ramp-up waveform > rectangular waveform, all with relaxation time. This is also supported by the study of the surface morphology of the electroforms by scanning electron microscopy. Another mathematical

  3. Electroformed screens with uniform hole size

    NASA Technical Reports Server (NTRS)

    Schaer, G. R.

    1968-01-01

    Efficient method electroforms fine-mesh nickel screens, or plagues, with uniform hole size and accurate spacing between holes. An electroformed nickel mandrel has nonconducting silicone rubber projections that duplicate the desired hole size and shape in the finished nickel screen.

  4. Process for making electroformed stents

    DOEpatents

    Hines, Richard A.

    2000-02-01

    This invention is directed to an expandable stent useful for implantation into an artery or the like. The stents are made using electroforming techniques in which an electrically-conductive mandrel is coated with a suitable resist material, after which the resist is exposed to an appropriate light pattern and frequency so as to form a stent pattern in the resist. The mandrel is then electroplated with a suitable stent material. The mandrel is etched away once a sufficient layer of stent material is deposited, leaving a completed stent.

  5. Electro-Formed Mirrors for Both X-Ray and Visible Astronomy

    NASA Technical Reports Server (NTRS)

    Ritter, J.; Smith, W. Scott; Rose, M. Frank (Technical Monitor)

    2000-01-01

    The Space Optics Manufacturing Technology Center of NASA's Marshall Space Flight Center is involved in the development of nickel and nickel alloy electroformed mirrors for rapid production of space-based optical systems. The current state of the process is discussed- for both cylindrical x-ray mirrors and normal incidence mirrors for visible and infrared applications.

  6. Electroformation of uranium hemispherical shells

    SciTech Connect

    Marshall, S.L.; Redey, L.; Vandegrift, G.F.; Vissers, D.R.

    1989-11-01

    This effort was directed at developing an electrochemical process for forming uniform and dendrite-free deposits of uranium from molten salts. This process is to be used for the electroformation of free-standing hemispherical shells of uranium for nuclear applications. Electrodeposition of uranium onto a substrate was accomplished with a fused chloride mixture containing 42 wt% UCl{sub 3} and a fused chloride-fluoride mixture containing 4 wt % UF{sub 4}. Under pulsed potential control at 504{degree}C, the chloride-fluoride mixture yielded the widest range of plating conditions for which dendrites could be avoided. Bipolar current pulse plating with both electrolytes gave good results, and successful application of this technique to a large tubular cathode has been demonstrated. 24 refs., 10 figs.

  7. Fabrication of ion source components by electroforming

    SciTech Connect

    Schechter, D.E.; Sluss, F.

    1983-01-01

    Several components of the Oak Ridge National Laboratory (ORNL)/Magnetic Fusion Test Facility (MFTF-B) ion source have been fabricated utilizing an electroforming process. A procedure has been developed for enclosing coolant passages in copper components by electrodepositing a thick (greater than or equal to 0.75-mm) layer of copper (electroforming) over the top of grooves machined into the copper component base. Details of the procedure to fabricate acceleration grids and other ion source components are presented.

  8. Fabrication of liquid-rocket thrust chambers by electroforming

    NASA Technical Reports Server (NTRS)

    Duscha, R. A.; Kazaroff, J. M.

    1974-01-01

    Electroforming has proven to be an excellent fabrication method for building liquid rocket regeneratively cooled thrust chambers. NASA sponsored technology programs have investigated both common and advanced methods. Using common procedures, several cooled spool pieces and thrust chambers have been made and successfully tested. The designs were made possible through the versatility of the electroforming procedure, which is not limited to simple geometric shapes. An advanced method of electroforming was used to produce a wire-wrapped, composite, pressure-loaded electroformed structure, which greatly increased the strength of the structure while still retaining the advantages of electroforming.

  9. Electroform replication used for multiple X-ray mirror production

    NASA Technical Reports Server (NTRS)

    Kowalski, M. P.; Ulmer, M. P.; Purcell, W. R., Jr.; Loughlin, J. E. A.

    1984-01-01

    The electroforming technique for producing X-ray mirrors is described, and results of X-ray tests performed on copies made from a simple conical mandrel are reported. The design of the mandrel is depicted and the total reflectivity as well as the full-wave half modulation resolution are shown as a function of energy. The reported work has improved on previous studies by providing smaller grazing angles, making measurements at higher energies, producing about four times as many replicas from one mandrel, and obtaining better angular resolution.

  10. In Situ TEM Study of Reversible and Irreversible Electroforming in Pt/Ti:NiO/Pt Heterostructures

    SciTech Connect

    D'Aquila, Kenneth; Liu, Yuzi; Iddir, Hakim; Petford-Long, Amanda K.

    2015-05-01

    Experimental verification of the microscopic origin of resistance switching in metal/oxide/metal heterostructures is needed for applications in non-volatile memory and neuromorphic computing. Numerous reports suggest that resistance switching in NiO is caused by local reduction of the oxide layer into nanoscale conducting filaments, but few reports have shown experimental evidence correlating electroforming with site-specific changes in composition. We have investigated the mechanisms of reversible and irreversible electroforming in 250–500 nm wide pillars patterned from a single Ta/Ti/Pt/Ti-doped NiO/Pt/Ta heterostructure and have shown that these can coexist within a single sample. We performed in situ transmission electron microscopy (TEM) electroform- ing and switching on each pillar to correlate the local electron transport behavior with microstructure and composition in each pillar. DFT calculations fitted to electron energy loss spectroscopy data showed that the Ti-doped NiO layer is partially reduced after reversible electroforming, with the formation of oxygen vacancies ordered into lines in the <110> direction. However, under the same probing conditions, adjacent pillars show irreversible electroforming caused by electromigration of metallic Ta to form a single bridge across the oxide layer. We propose that the different electroforming behaviors are related to microstructural variations across the sample and may lead to switching variability.

  11. Thin gold layer in Ni electroforming process: optical surface characterization

    NASA Astrophysics Data System (ADS)

    Sironi, G.; Spiga, D.; Pareschi, G.; Missaglia, N.; Paganini, L.

    2009-08-01

    Mandrel replication by Nickel electroforming is a well-suited process to manufacture X-ray mirrors, making use of Gold layer playing the twofold role of release agent and reflective coating. To increase the optical performances of mirrors it is crucial to minimize the impact of X-ray scattering effects related to surface microroughness, especially when the mirror is intended to operate in hard X-rays. In this case, the Gold layer simply acts as release agent because the reflection is demanded to interferential over-coatings. Even though the replicated optical surface is usually believed to reproduce the smooth topography of the master, a surface degradation is commonly observed. Such a worsening can also suffer from a contribution from the spontaneous roughness growth of the Gold layer itself: if this is the case, the mirror's optical quality could potentially benefit from the utilization of a thin Gold layer (< 100 nm) instead of the traditional thick gold layer (> 100 nm). To prove the effectiveness of the Gold thickness reduction, a microroughness characterization of replicated thin gold layers has been achieved. We report here a preliminary roughness study of 3 electroformed Ni samples replicated from a super-polished Zerodur flat master with various Gold layer thicknesses, in the spectral range 0.02-1000 μm. The study is organized as follows: (a) characterization of the 3 replicated samples; (b) comparison of the Gold roughness for thin vs. thick layers; (c) comparison of the two sides of Gold layers.

  12. Electroforming copper targets for RTNS-II

    SciTech Connect

    Kelley, W.K.; Dini, J.W.; Logan, C.M.

    1981-02-06

    Copper targets used in RTNS II, which is the world's most intense 14-MeV neutron source, contain water cooling channels for temperature control. There are two methods for fabricating these targets: (1) diffusion bonding a copper panel containing photoetched channels to another copper panel, and (2) an electroforming technique which involves filling the photoetched channels with wax, plating thick copper to seal over the channels and then removing the wax. Development of this latter process and results obtained with it are described.

  13. Multi-slit mask fabrication on spherical electroformed shell substrates

    NASA Astrophysics Data System (ADS)

    O'Brien, Thomas P.; Eastman, Jason D.

    2006-06-01

    We discuss the application of modern precision electroforming technology to the fabrication of multi-slit masks used for multi-object spectroscopy. Electroforming technology is capable of producing very accurate compound curved thin metal shells using nickel or nickel-cobalt material. The curved slit masks can be fabricated to conform to a curved focal surface of spherical, conic, or arbitrary shape. A variety of optical coatings including gold and extremely low reflectivity copper oxide can be applied to the electroformed mask substrate prior to cutting slits. Precise rectangular slits and apertures of arbitrary shape are readily machined in the nickel materials using a three axis YAG laser machining system.

  14. Improved release coatings for electroformed x-ray optics

    NASA Astrophysics Data System (ADS)

    Romaine, S.; Boike, J.; Bruni, R.; Engelhaupt, D.; Gorenstein, P.; Ramsey, B.

    2011-09-01

    X-ray astronomy grazing incidence telescopes use the principle of nested shells to maximize the collecting area. Some of the more recent missions, such as XMM-Newton [1], have used an electroformed nickel replication (ENR) process [2] to fabricate the mirror shells. Upcoming missions, such as Spectrum-Röntgen-Gamma [3] and Focusing Optics X-ray Solar Imager [4], also use the electroforming process to fabricate nested shell grazing incidence X-ray telescopes. We present recent results on fabrication of replicas with multilayer coatings from Wolter-1 mandrels using a new hardcoat release material to simplify and improve this electroforming process.

  15. Three year performance of aluminum alloy galvanic cathodic protection system

    SciTech Connect

    Funahashi, M.; Young, W.T.

    1999-07-01

    A newly developed aluminum alloy galvanic cathodic protection system was installed on selected prestressed concrete piles. The piles were instrumented to measure the aluminum alloy anode performance. To evaluate the new anode, the pure zinc anode was used for the comparison purpose. The anode performance was monitored for the three years since the system was installed in June, 1996. This paper discusses the results of the performance of the new aluminum alloy anode.

  16. High power tests of an electroforming cavity operating at 11.424 GHz

    NASA Astrophysics Data System (ADS)

    Dolgashev, V. A.; Gatti, G.; Higashi, Y.; Leonardi, O.; Lewandowski, J. R.; Marcelli, A.; Rosenzweig, J.; Spataro, B.; Tantawi, S. G.; Yeremian, D. A.

    2016-03-01

    The achievement of ultra high accelerating gradients is mandatory in order to fabricate compact accelerators at 11.424 GHz for scientific and industrial applications. An extensive experimental and theoretical program to determine a reliable ultra high gradient operation of the future linear accelerators is under way in many laboratories. In particular, systematic studies on the 11.424 GHz frequency accelerator structures, R&D on new materials and the associated microwave technology are in progress to achieve accelerating gradients well above 120 MeV/m. Among the many, the electroforming procedure is a promising approach to manufacture high performance RF devices in order to avoid the high temperature brazing and to produce precise RF structures. We report here the characterization of a hard high gradient RF accelerating structure at 11.424 GHz fabricated using the electroforming technique. Low-level RF measurements and high power RF tests carried out at the SLAC National Accelerator Laboratory on this prototype are presented and discussed. In addition, we present also a possible layout where the water-cooling of irises based on the electroforming process has been considered for the first time.

  17. Using galvanostatic electroforming of Bi1–xSbx nanowires to control composition, crystallinity, and orientation

    DOE PAGESBeta

    Limmer, Steven J.; Medlin, Douglas L.; Siegal, Michael P.; Hekmaty, Michelle; Lensch-Falk, Jessica L.; Erickson, Kristopher; Pillars, Jamin; Yelton, W. Graham

    2014-12-03

    When using galvanostatic pulse deposition, we studied the factors influencing the quality of electroformed Bi1–xSbx nanowires with respect to composition, crystallinity, and preferred orientation for high thermoelectric performance. Two nonaqueous baths with different Sb salts were investigated. The Sb salts used played a major role in both crystalline quality and preferred orientations. Nanowire arrays electroformed using an SbI3 -based chemistry were polycrystalline with no preferred orientation, whereas arrays electroformed from an SbCl3-based chemistry were strongly crystallographically textured with the desired trigonal orientation for optimal thermoelectric performance. From the SbCl3 bath, the electroformed nanowire arrays were optimized to have nanocompositionalmore » uniformity, with a nearly constant composition along the nanowire length. Moreover, nanowires harvested from the center of the array had an average composition of Bi0.75 Sb0.25. However, the nanowire compositions were slightly enriched in Sb in a small region near the edges of the array, with the composition approaching Bi0.70Sb0.30.« less

  18. Testing of electroformed deposited iridium/powder metallurgy rhenium rockets

    NASA Technical Reports Server (NTRS)

    Reed, Brian D.; Dickerson, Robert

    1996-01-01

    High-temperature, oxidation-resistant chamber materials offer the thermal margin for high performance and extended lifetimes for radiation-cooled rockets. Rhenium (Re) coated with iridium (Ir) allow hours of operation at 2200 C on Earth-storable propellants. One process for manufacturing Ir/Re rocket chambers is the fabrication of Re substrates by powder metallurgy (PM) and the application of Ir coatings by using electroformed deposition (ED). ED Ir coatings, however, have been found to be porous and poorly adherent. The integrity of ED Ir coatings could be improved by densification after the electroforming process. This report summarizes the testing of two 22-N, ED Ir/PM Re rocket chambers that were subjected to post-deposition treatments in an effort to densify the Ir coating. One chamber was vacuum annealed, while the other chamber was subjected to hot isostatic pressure (HIP). The chambers were tested on gaseous oxygen/gaseous hydrogen propellants, at mixture ratios that simulated the oxidizing environments of Earth-storable propellants. ne annealed ED Ir/PM Re chamber was tested for a total of 24 firings and 4.58 hr at a mixture ratio of 4.2. After only 9 firings, the annealed ED Ir coating began to blister and spall upstream of the throat. The blistering and spalling were similar to what had been experienced with unannealed, as-deposited ED Ir coatings. The HIP ED Ir/PM Re chamber was tested for a total of 91 firings and 11.45 hr at mixture ratios of 3.2 and 4.2. The HIP ED Ir coating remained adherent to the Re substrate throughout testing; there were no visible signs of coating degradation. Metallography revealed, however, thinning of the HIP Ir coating and occasional pores in the Re layer upstream of the throat. Pinholes in the Ir coating may have provided a path for oxidation of the Re substrate at these locations. The HIP ED Ir coating proved to be more effective than vacuum annealed and as-deposited ED Ir. Further densification is still required to

  19. Observing Oxygen Vacancy Driven Electroforming in Pt-TiO2-Pt Device via Strong Metal Support Interaction.

    PubMed

    Jang, Moon Hyung; Agarwal, Rahul; Nukala, Pavan; Choi, Dooho; Johnson, A T Charlie; Chen, I-Wei; Agarwal, Ritesh

    2016-04-13

    Oxygen vacancy formation, migration, and subsequent agglomeration into conductive filaments in transition metal oxides under applied electric field is widely believed to be responsible for electroforming in resistive memory devices, although direct evidence of such a pathway is lacking. Here, by utilizing strong metal-support interaction (SMSI) between Pt and TiO2, we observe via transmission electron microscopy the electroforming event in lateral Pt/TiO2/Pt devices where the atomic Pt from the electrode itself acts as a tracer for the propagating oxygen vacancy front. SMSI, which originates from the d-orbital overlap between Pt atom and the reduced cation of the insulating oxide in the vicinity of oxygen vacancies, was optimized by fabricating nanoscale devices causing Pt atom migration tracking the moving oxygen vacancy front from the anode to cathode during electroforming. Experiments performed in different oxidizing and reducing conditions, which tune SMSI in the Pt-TiO2 system, further confirmed the role of oxygen vacancies during electroforming. These observations also demonstrate that the noble metal electrode may not be as inert as previously assumed. PMID:26982325

  20. Fabrication of microlens based on overplating in electroforming

    NASA Astrophysics Data System (ADS)

    Sun, Hao; Wang, Xiang; Xiong, Ying; Liu, Gang; Wang, Keyi

    2016-05-01

    This paper presents an effective and flexible process to fabricate microlenses based on the overplating phenomenon in electroforming of microvias. With the overplating structures working as the master mold, the polymeric microlenses are replicated through a combination of PDMS molding and UV curing. Shape evolution of the overplating structures in electroforming leads to the formation of spherical surfaces and enables the fabrication of hemispherical lenses with various sizes and curvatures. Furthermore, through design of the pitch in the microvia array and control of the deposition time in electroforming, microlens arrays with packing ratios up to 100% can be obtained. Results of geometrical and optical measurements demonstrate the potential of this method in the fabrication of microlenses.

  1. Electrical transport and thermometry of electroformed titanium dioxide memristive switches

    NASA Astrophysics Data System (ADS)

    Borghetti, Julien; Strukov, Dmitri B.; Pickett, Matthew D.; Yang, J. Joshua; Stewart, Duncan R.; Williams, R. Stanley

    2009-12-01

    We investigated the electrical transport of electroformed titanium dioxide memristive switches from liquid helium to room temperatures in order to better understand their internal states. After electroforming, we observed a continuous transition between two distinct limiting behaviors: a nearly Ohmic "ON"-state and an "OFF"-state characterized by conduction through a barrier. We interpret our data in terms of a model in which the electroforming step creates a conducting channel that does not completely bridge the metal contacts on the titanium dioxide film. The switching then occurs as a result of voltage-induced changes in the oxygen vacancy concentration in the gap between the tip of the channel and the adjacent metal contact. We used the metallic resistivity of the conduction channel as an in situ thermometer to measure the local device temperature, thus revealing an important implicit state variable.

  2. Electroform/Plasma-Spray Laminates for X-Ray Optics

    NASA Technical Reports Server (NTRS)

    Ulmer, Melville P.; Graham, Michael; Vaynman, Semyon

    2007-01-01

    Electroform/plasma-spray laminates have shown promise as lightweight, strong, low-thermal-expansion components for xray optics. The basic idea is to exploit both (1) the well-established art of fabrication of optical components by replication and (2) plasma spraying as a means of reinforcing a thin replica optic with one or more backing layer(s) having tailorable thermomechanical properties. In x-ray optics as in other applications, replication reduces the time and cost of fabrication because grinding and polishing can be limited to a few thick masters, from which many lightweight replicas can thereafter be made. The first step in the fabrication of a component of the type in question is to make a replica optic by electroforming a thin layer of nickel on a master. Through proper control of the electroforming process conditions, it is possible to minimize residual stress and, hence, to minimize distortion in the replica. Next, a powder comprising ceramic particles coated with a metal compatible with the electroformed nickel is plasma-sprayed onto the backside of the nickel replica. Then through several repetitions and variations of the preceding steps or perhaps a small compressive stress, alternating layers of electroformed nickel and plasma-sprayed metal-coated ceramic powder are deposited. The thicknesses of the layers and the composition of the metal-coated ceramic powder are chosen to optimize the strength, areal mass density, and toughness of the finished component. An important benefit of using both electroforming and plasma spraying is the possibility of balancing stresses to a minimum level, which could be zero or perhaps a small net compressive stress designed to enhance the function of the component in its intended application.

  3. Electroforming free resistive switching memory in two-dimensional VOx nanosheets

    NASA Astrophysics Data System (ADS)

    Hota, M. K.; Nagaraju, D. H.; Hedhili, M. N.; Alshareef, H. N.

    2015-10-01

    We report two-dimensional VOx nanosheets containing multi-oxidation states (V5+, V4+, and V3+), prepared by a hydrothermal process for potential applications in resistive switching devices. The experimental results demonstrate a highly reproducible, electroforming-free, low SET bias bipolar resistive switching memory performance with endurance for more than 100 cycles maintaining OFF/ON ratio of ˜60 times. These devices show better memory performance as compared to previously reported VOx thin film based devices. The memory mechanism in VOx is proposed to be originated from the migration of oxygen vacancies/ions, an influence of the bottom electrode and existence of multi-oxidation states.

  4. Thin gold layer in NiCo and Ni electroforming process: optical surface characterization

    NASA Astrophysics Data System (ADS)

    Sironi, G.; Spiga, D.; Raimondi, L.; Pareschi, G.; Orlandi, A.; Borghi, G.; Missaglia, N.; Negri, B.

    2010-07-01

    Mandrel replication by NiCo electroforming is an upgrade of the well-suited X-ray mirrors manufacturing process with pure Nickel. In this process, a Gold layer deposited on the mandrel acts as release agent and, at the same time, as reflective coating. To increase the optical performances of X-ray mirrors, the replicated optical surface is meant to reproduce the smooth topography of the mandrel: a surface degradation is commonly observed, indeed. A factor leading to surface smoothness worsening can be the spontaneous roughness growth of the Gold layer itself; therefore, the optical quality of the reflecting surface might be improved by optimizing the Gold layer thickness. A preliminary study, aimed at investigating the effects of Gold thickness reduction (< 100 nm Vs. the usual 200 nm), had already been dealt in the spectral range 0.02-1000 μm: measurements performed on flat electroformed samples showed that the Gold thickness reduction chiefly affects the roughness around 1 μm. Here we presents a study of the effectiveness of a Gold layer with reduced (< 100 nm) thickness in the NiCo X-ray mirrors electroforming, aimed at surface micro-roughness mitigation. The characterization, in the spectral range 0.02-1000 μm, of 3 X-ray mirrors manufactured utilizing Gold layers with different thickness values from a flight mandrel is reported. The performed investigation is organized as follows: (a) characterization of the flight mandrel; (b) dependence of the micro-roughness from different Gold layers thicknesses supported by XRD study; (c) comparison of the micro-roughness of mirrors manufactured in NiCo in Ni, with the same Gold layer thickness. As a conclusive remark the effects of the Gold layer thinning on the angular degradation at high energy are reported.

  5. High-temperature alloys: Single-crystal performance boost

    NASA Astrophysics Data System (ADS)

    Schütze, Michael

    2016-08-01

    Titanium aluminide alloys are lightweight and have attractive properties for high-temperature applications. A new growth method that enables single-crystal production now boosts their mechanical performance.

  6. Numerical Simulation of and Experiment on Electroforming Microstructure Mold Insert

    NASA Astrophysics Data System (ADS)

    Fu, Ming-Nan

    2008-09-01

    Microstructures are a vital component in various systems such as bionic chips, micro-fluidics sensor, optical communication systems, and micro-fuel cells. Micro-mold inserts should be produced by precise electroforming; however, interchanging the plating solution in an extremely small tunnel has been a main problem, where flow field and mass transfer are the major variances. In this paper we will concentrate on single- and three-micro hole array mode insert electroform flow fields and the mass transfer effect. Single-hole results show that the interchange of the plating fluid is more efficient at a lower aspect ratio of similar apertures with different aspect ratios. A lower coefficient of viscosities results in a weaker microelectroforming effect. The electroforming effect is better at an entry flow field speed of 0.01 m/s than at that of 0.001 m/s. The three-hole array results show that the first hole proved the best among the three holes, followed by the second hole; the third hole showed the worst results. The 10:1 ratio of distance to diameter of the hole produces better electroforming results than the 1:1 ratio. Lastly, this paper will contribute to the development of microelectro-mechanical manufacturing technologies.

  7. High temperature corrosion performance of automotive coupling alloys

    SciTech Connect

    Smith, G.D.; Crum, J.R.; Flower, H.L.

    1998-12-31

    Key to the satisfactory performance of automotive exhaust couplings is adequate high temperature corrosion resistance. This is becoming especially critical as service life is being extended by government legislation and as service temperatures are increasing due to the need for increased fuel efficiency and faster catalyst light-off. Currently employed and candidate coupling alloys, including 409, 304, 316Ti and 321 stainless steels (SS) and alloys 600, 800, 864 and 625, are selectively evaluated for resistance to road salt spray corrosion, oxidation in air and engine exhaust gases and under cyclic burner rig conditions, These laboratory results are compared with alloy performance of couplings subjected to test track and field exposure.

  8. The mechanism of electroforming of metal oxide memristive switches.

    PubMed

    Joshua Yang, J; Miao, Feng; Pickett, Matthew D; Ohlberg, Douglas A A; Stewart, Duncan R; Lau, Chun Ning; Williams, R Stanley

    2009-05-27

    Metal and semiconductor oxides are ubiquitous electronic materials. Normally insulating, oxides can change behavior under high electric fields--through 'electroforming' or 'breakdown'--critically affecting CMOS (complementary metal-oxide-semiconductor) logic, DRAM (dynamic random access memory) and flash memory, and tunnel barrier oxides. An initial irreversible electroforming process has been invariably required for obtaining metal oxide resistance switches, which may open urgently needed new avenues for advanced computer memory and logic circuits including ultra-dense non-volatile random access memory (NVRAM) and adaptive neuromorphic logic circuits. This electrical switching arises from the coupled motion of electrons and ions within the oxide material, as one of the first recognized examples of a memristor (memory-resistor) device, the fourth fundamental passive circuit element originally predicted in 1971 by Chua. A lack of device repeatability has limited technological implementation of oxide switches, however. Here we explain the nature of the oxide electroforming as an electro-reduction and vacancy creation process caused by high electric fields and enhanced by electrical Joule heating with direct experimental evidence. Oxygen vacancies are created and drift towards the cathode, forming localized conducting channels in the oxide. Simultaneously, O(2-) ions drift towards the anode where they evolve O(2) gas, causing physical deformation of the junction. The problematic gas eruption and physical deformation are mitigated by shrinking to the nanoscale and controlling the electroforming voltage polarity. Better yet, electroforming problems can be largely eliminated by engineering the device structure to remove 'bulk' oxide effects in favor of interface-controlled electronic switching. PMID:19423925

  9. Materials Design for Joinable, High Performance Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Glamm, Ryan James

    An aluminum alloy compatible with friction stir welding is designed for automotive and aerospace structural applications. Current weldable automotive aluminum alloys do not possess the necessary strength to meet safety standards and therefore are not able to replace steel in the automotive body. Significant weight savings could be achieved if steel components are replaced with aluminum. Current aerospace alloys are not weldable, requiring machining of large pieces that are then riveted together. If an aerospace alloy could be friction stir welded, smaller pieces could be welded, reducing material waste. Using a systems approach for materials design, property goals are set from performance objectives. From previous research and computational predictions, a structure is designed for a prototype alloy containing dynamic precipitates to readily dissolve and re-precipitate and high stability precipitates to resist dissolution and coarsening in the weld region. It is found that a Ag modified Al-3.9Mg-0.04Cu (at. %) alloy enhanced the rate and magnitude of hardening during ageing, both beneficial effects for dynamic precipitation. In the same alloy, ageing at 350°C results in hardening from Al 3(Sc,Zr) precipitates. Efforts to effectively precipitate both populations simultaneously are unsuccessful. The Al3(Sc,Zr) precipitation hardened prototype is friction stir processed and no weak zones are found in the weld hardness profile. An aerospace alloy design is proposed, utilizing the dual precipitate structure shown in the prototype. The automotive alloy is designed using a basic strength model with parameters determined from the initial prototype alloy analysis. After ageing to different conditions, the alloy is put through a simulated heat affected zone thermal cycle with a computer controlled induction heater. The aged samples lose hardness from the weld cycle but recover hardness from a post weld heat treatment. Atom probe tomography and transmission electron

  10. A graphene superficial layer for the advanced electroforming process

    NASA Astrophysics Data System (ADS)

    Rho, Hokyun; Park, Mina; Lee, Seungmin; Bae, Sukang; Kim, Tae-Wook; Ha, Jun-Seok; Lee, Sang Hyun

    2016-06-01

    Advances in electroplating technology facilitate the progress of modern electronic devices, including computers, microprocessors and other microelectronic devices. Metal layers with high electrical and thermal conductivities are essential for high speed and high power devices. In this paper, we report an effective route to fabricate free-standing metal films using graphene as a superficial layer in the electroforming process. Chemical vapor deposition (CVD) graphene grown on a Cu foil was used as a template, which provides high electrical conductivity and low adhesive force with the template, thus enabling an effective electroforming process. The required force for delamination of the electroplated Cu layer from graphene is more than one order smaller than the force required for removing graphene from the Cu foil. We also demonstrated that the electroformed free-standing Cu thin films could be utilized for patterning microstructures and incorporated onto a flexible substrate for LEDs. This innovative process could be beneficial for the advancement of flexible electronics and optoelectronics, which require a wide range of mechanical and physical properties.Advances in electroplating technology facilitate the progress of modern electronic devices, including computers, microprocessors and other microelectronic devices. Metal layers with high electrical and thermal conductivities are essential for high speed and high power devices. In this paper, we report an effective route to fabricate free-standing metal films using graphene as a superficial layer in the electroforming process. Chemical vapor deposition (CVD) graphene grown on a Cu foil was used as a template, which provides high electrical conductivity and low adhesive force with the template, thus enabling an effective electroforming process. The required force for delamination of the electroplated Cu layer from graphene is more than one order smaller than the force required for removing graphene from the Cu foil

  11. Developments for Nickel Electroformed X-Ray Optics

    NASA Technical Reports Server (NTRS)

    Ramsey, B.; Engelhaupt, D.; Gubarev, M.; O'Dell, S.; Speegle, C.; Weisskopf, M.

    2008-01-01

    This slide presentation reviews the developments at Marshall Space Flight Center in fabricating Electroformed Nickel X-ray Optical devices. Missions that are using the mandrels created using the described process are reviewed, and improvements in the process of creating better quality mandrels are also reviewed. One of the processes, Electrochemically-Enhanced Mechanical Polishing (EEMP), is described. The Alignment and mounting system for full-shell replicated X-Ray Optics is shown, and the selective deposition process is also shown.

  12. Status of the Electroforming Shield Design (ESD) project

    NASA Technical Reports Server (NTRS)

    Fletcher, R. E.

    1977-01-01

    The utilization of a digital computer to augment electrodeposition/electroforming processes in which nonconducting shielding controls local cathodic current distribution is reported. The primary underlying philosophy of the physics of electrodeposition was presented. The technical approach taken to analytically simulate electrolytic tank variables was also included. A FORTRAN computer program has been developed and implemented. The program utilized finite element techniques and electrostatic theory to simulate electropotential fields and ionic transport.

  13. A graphene superficial layer for the advanced electroforming process.

    PubMed

    Rho, Hokyun; Park, Mina; Lee, Seungmin; Bae, Sukang; Kim, Tae-Wook; Ha, Jun-Seok; Lee, Sang Hyun

    2016-07-01

    Advances in electroplating technology facilitate the progress of modern electronic devices, including computers, microprocessors and other microelectronic devices. Metal layers with high electrical and thermal conductivities are essential for high speed and high power devices. In this paper, we report an effective route to fabricate free-standing metal films using graphene as a superficial layer in the electroforming process. Chemical vapor deposition (CVD) graphene grown on a Cu foil was used as a template, which provides high electrical conductivity and low adhesive force with the template, thus enabling an effective electroforming process. The required force for delamination of the electroplated Cu layer from graphene is more than one order smaller than the force required for removing graphene from the Cu foil. We also demonstrated that the electroformed free-standing Cu thin films could be utilized for patterning microstructures and incorporated onto a flexible substrate for LEDs. This innovative process could be beneficial for the advancement of flexible electronics and optoelectronics, which require a wide range of mechanical and physical properties. PMID:26949072

  14. Electroformation of Giant Unilamellar Vesicles: Investigating Vesicle Fusion versus Bulge Merging.

    PubMed

    Micheletto, Yasmine Miguel Serafini; Marques, Carlos M; Silveira, Nádya Pesce da; Schroder, André P

    2016-08-16

    Partially ordered stacks of phospholipid bilayers on a flat substrate can be obtained by the evaporation of a spread droplet of phospholipid-in-chloroform solution. When exposed to an aqueous buffer, numerous micrometric buds populate the bilayers, grow in size over minutes, and eventually detach, forming the so-called liposomes or vesicles. While observation of vesicle growth from a hydrated lipid film under an optical microscope suggests numerous events of vesicle fusion, there is little experimental evidence for discriminating between merging of connected buds, i.e., a shape transformation that does not imply bilayer fusion and real membrane fusion. Here, we use electroformation to grow giant unilamellar vesicles (GUVs) from a stack of lipids in a buffer containing either (i) nanometric liposomes or (ii) previously prepared GUVs. By combining different fluorescent labels of the lipids in the substrate and in the solution, and by performing a fluorescence analysis of the resulting GUVs, we clearly demonstrate that merging of bulges is the essential pathway for vesicle growth in electroformation. PMID:27409245

  15. Corrosion performance of a nickel-molybdenum-chromium alloy: Effects of aging, alloying elements, and electrolyte composition

    SciTech Connect

    Rebak, R.B.; Srivastava, S.K.

    1999-04-01

    General and stress corrosion cracking (SCC) behaviors of a Ni-Mo-Cr alloy were assessed in the mill-annealed and aged conditions. Performance of this Ni-25% Mo-8% Cr alloy (alloy 242 [proposed UNS N10242]) was compared to the performance of a Ni-Mo alloy (alloy B-3 [UNS N10675]) and a Ni-Cr-Mo alloy (C-2000 [UNS N06200]). Results showed the general corrosion rate of alloy 242 in reducing acids was slightly higher than that of alloy B-3. However, in mildly oxidizing conditions, the corrosion rate of alloy 242 was lower than that of alloy B-3. Effects of electrolyte and alloy composition on the general corrosion rate were studied. After aging at 650 C (1,200 F) for 24 h, the corrosion rate of alloy 242 increased slightly, particularly in strongly reducing conditions. Alloy 242 was resistant to SCC but was prone to hydrogen-induced cracking, especially in the aged condition.

  16. Using galvanostatic electroforming of Bi1–xSbx nanowires to control composition, crystallinity, and orientation

    SciTech Connect

    Limmer, Steven J.; Medlin, Douglas L.; Siegal, Michael P.; Hekmaty, Michelle; Lensch-Falk, Jessica L.; Erickson, Kristopher; Pillars, Jamin; Yelton, W. Graham

    2014-12-03

    When using galvanostatic pulse deposition, we studied the factors influencing the quality of electroformed Bi1–xSbx nanowires with respect to composition, crystallinity, and preferred orientation for high thermoelectric performance. Two nonaqueous baths with different Sb salts were investigated. The Sb salts used played a major role in both crystalline quality and preferred orientations. Nanowire arrays electroformed using an SbI3 -based chemistry were polycrystalline with no preferred orientation, whereas arrays electroformed from an SbCl3-based chemistry were strongly crystallographically textured with the desired trigonal orientation for optimal thermoelectric performance. From the SbCl3 bath, the electroformed nanowire arrays were optimized to have nanocompositional uniformity, with a nearly constant composition along the nanowire length. Moreover, nanowires harvested from the center of the array had an average composition of Bi0.75 Sb0.25. However, the nanowire compositions were slightly enriched in Sb in a small region near the edges of the array, with the composition approaching Bi0.70Sb0.30.

  17. Irradiation performance of FFTF drivers using the D9 alloy

    SciTech Connect

    Pitner, A.L.; Gneiting, B.C.; Bard, F.E.

    1994-12-31

    Five test assemblies similar in design to the Fast Flux Test Facility driver fuel assembly , but employing the alloy D9 in place of stainless steel 316 for duct, cladding, and wire wrap compnents were irradiated to demonstrate the improved performance of the new design. Results of post-irradiation examinations are discussed.

  18. Effects of ultrasonic agitation on adhesion strength of micro electroforming Ni layer on Cu substrate.

    PubMed

    Zhao, Zhong; Du, Liqun; Xu, Zheng; Shao, Ligeng

    2016-03-01

    Micro electroforming is an important technology, which is widely used for fabricating micro metal devices in MEMS. The micro metal devices have the problem of poor adhesion strength, which has dramatically influenced the dimensional accuracy of the devices and seriously limited the development of the micro electroforming technology. In order to improve the adhesion strength, ultrasonic agitation method is applied during the micro electroforming process in this paper. To explore the effect of the ultrasonic agitation, micro electroforming experiments were carried out under ultrasonic and ultrasonic-free conditions. The effects of the ultrasonic agitation on the micro electroforming process were investigated by polarization and alternating current (a.c.) impedance methods. The real surface area of the electroforming layer was measured by cyclic voltammetry method. The compressive stress and the crystallite size of the electroforming layer were measured by X-ray Diffraction (XRD) method. The adhesion strength of the electroforming layer was measured by scratch test. The experimental results show that the imposition of the ultrasonic agitation decreases the polarization overpotential and increases the charge transfer process at the electrode-electrolyte interface during the electroforming process. The ultrasonic agitation increases the crystallite size and the real surface area, and reduces the compressive stress. Then the adhesion strength is improved about 47% by the ultrasonic agitation in average. In addition, mechanisms of the ultrasonic agitation improving the adhesion strength are originally explored in this paper. The mechanisms are that the ultrasonic agitation increases the crystallite size, which reduces the compressive stress. The lower the compressive stress is, the larger the adhesion strength is. Furthermore, the ultrasonic agitation increases the real surface area, enhances the mechanical interlocking strength and consequently increases the adhesion

  19. Fracture testing and performance of beryllium copper alloy C 17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J.; Ratka, J.O.

    1992-12-01

    A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature.

  20. Fracture testing and performance of beryllium copper alloy C 17510

    SciTech Connect

    Murray, H.A.; Zatz, I.J. . Plasma Physics Lab.); Ratka, J.O. )

    1992-01-01

    A series of test programs was undertaken on copper beryllium alloy C 17510 for several variations in material process and chemistry. These variations in C 17510 were primarily optimized for combinations of strength and conductivity. While originally intended for use as cyclically loaded high-field, high-strength conductors in fusion energy research, material testing of C 17510 has indicated that it is an attractive and economical alternative for a host of other structural, mechanical and electrical applications. ASTM tests performed on three variations of C 17510 alloys included both J-integral and plane strain fracture toughness testing (E813, E399) and fatigue crack growth rate tests (E647), as well as verifying tensile, hardness, Charpy, and other well defined mechanical properties. Fracture testing was performed at both room and liquid nitrogen temperatures, which bound the thermal environment anticipated for the fusion components being designed. Fatigue crack propagation stress ratios ranged from nominal zero to minus one at each temperature.

  1. Pt/WO3/FTO memristive devices with recoverable pseudo-electroforming for time-delay switches in neuromorphic computing.

    PubMed

    Shi, Tuo; Yin, Xue-Bing; Yang, Rui; Guo, Xin

    2016-04-14

    A recoverable pseudo-electroforming process was discovered in Pt/WO3/FTO devices. Unlike conventional electroforming, which is usually destructive, pseudo-electroforming can be recovered when the electrical stimulation is removed. Furthermore, the time-dependent recovery process can be tuned by diverse voltage pulses applied in pseudo-electroforming; therefore, the device can be used as a time-delay switch in memristor-based neuromorphic networks. This "volatile" electroforming process can be attributed to the high oxygen vacancy concentration in the fluorine-doped tin oxide (FTO) bottom electrode, which acts as a non-blocking electrode in the resistive switching. PMID:26996120

  2. Ca-mediated electroformation of cell-sized lipid vesicles.

    PubMed

    Tao, Fei; Yang, Peng

    2015-01-01

    Cell-sized lipid giant unilamellar vesicles (GUVs) are formed when lipid molecules self-assemble to construct a single bilayer compartment with similar morphology to living cells. The physics of self-assembly process is only generally understood and the size distribution of GUVs tends to be very polydisperse. Herein we report a strategy for the production of controlled size distributions of GUVs by a novel mechanism dissecting the mediation ability of calcium (Ca) on the conventional electroformation of GUVs. We finely construct both of the calcium ion (Ca(2+)) and calcium carbonate (CaCO3) mineral adsorption layers on a lipid film surface respectively during the electroformation of GUVs. It is found that Ca(2+) Slip plane polarized by alternating electric field could induce a pattern of electroosmotic flow across the surface, and thus confine the fusion and growth of GUVs to facilitate the formation of uniform GUVs. The model is further improved by directly using CaCO3 that is in situ formed on a lipid film surface, providing a GUV population with narrow polydispersity. The two models deciphers the new biological function of calcium on the birth of cell-like lipid vesicles, and thus might be potentially relevant to the construction of new model to elucidate the cellular development process. PMID:25950604

  3. Ca-Mediated Electroformation of Cell-Sized Lipid Vesicles

    PubMed Central

    Tao, Fei; Yang, Peng

    2015-01-01

    Cell-sized lipid giant unilamellar vesicles (GUVs) are formed when lipid molecules self-assemble to construct a single bilayer compartment with similar morphology to living cells. The physics of self-assembly process is only generally understood and the size distribution of GUVs tends to be very polydisperse. Herein we report a strategy for the production of controlled size distributions of GUVs by a novel mechanism dissecting the mediation ability of calcium (Ca) on the conventional electroformation of GUVs. We finely construct both of the calcium ion (Ca2+) and calcium carbonate (CaCO3) mineral adsorption layers on a lipid film surface respectively during the electroformation of GUVs. It is found that Ca2+ Slip plane polarized by alternating electric field could induce a pattern of electroosmotic flow across the surface, and thus confine the fusion and growth of GUVs to facilitate the formation of uniform GUVs. The model is further improved by directly using CaCO3 that is in situ formed on a lipid film surface, providing a GUV population with narrow polydispersity. The two models deciphers the new biological function of calcium on the birth of cell-like lipid vesicles, and thus might be potentially relevant to the construction of new model to elucidate the cellular development process. PMID:25950604

  4. Electrodeposition of High Quality Nickel Phosphorous Alloys for Pollution Reduction and Energy Conservation

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian

    2003-01-01

    NASA and the University of Alabama in Huntsville have developed ecologically friendly, versatile nickel and nickel cobalt phosphorous electroplating processes. Solutions show excellent performance with high efficiency for vastly extended throughput. Properties include, clean, low temperature operation (40 - 60 C), high Faradaic efficiency, low stress and high hardness. A variety of alloy and plating speed options are easily achieved from the same chemistry using soluble anodes for metal replacement with only 25% of the phosphorous additions required for electroless nickel. Thick deposits are easily achieved unattended, for electroforming freestanding shapes without buildup of excess orthophosphate or stripping of equipment.

  5. Electrodeposition of High Quality Nickel Phosphorous Alloys for Pollution Reduction and Energy Conservation

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian

    2004-01-01

    NASA and the University of Alabama in Huntsville have developed ecologically friendly, versatile nickel and nickel cobalt phosphorous electroplating processes. Solutions show excellent performance with high efficiency for vastly extended throughput. Properties include, clean, low temperature operation (40 - 60 C), high Faradaic efficiency, low stress and high hardness. A variety of alloy and plating speed options are easily achieved from the same chemistry using soluble anodes for metal replacement with only 25% of the phosphorous additions required for electroless nickel. Thick deposits are easily achieved unattended, for electroforming freestanding shapes without buildup of excess orthophosphate or stripping of equipment.

  6. Welding and performance of advanced high temperature alloys

    SciTech Connect

    Prager, M.; Masuyama, F.

    1995-12-31

    The last decade has witnessed the development of many new alloys for elevated temperature service and recognition of a large number of them in the form of allowable stresses by the ASME Boiler and Pressure Vessel Code. These alloys offer considerable advantages in terms of higher tensile and stress rupture strengths, lower thermal stresses, superior corrosion resistance and, in one case, weldability. The improvements are obtained through additions of tungsten, vanadium, columbium, copper, nitrogen and other elements which significantly affect microstructure and weldability. The paper will discuss where introduction of these advanced materials may be warranted, the properties to be expected in comparison to conventional alloys, PWHT requirements and concerns regarding weld failure modes. Higher performance in operation of power plants is achieved by use of tungsten alloyed advanced 9--12%Cr ferritic steels, NF616 (9Cr-0.5 Mo-1.8W-V-Nb) and HCM12A (12Cr-0.4Mo-2W-1 Cu-V-Nb), which exhibit over 30% higher creep strength than T91/P91 (Mod. 9Cr-1 Mo) at 600 C. Thick-walled and large-diameter pipes of NF616 and HCM12A were subjected to fabrication tests such as joint welding and induction bending, and it was shown that the properties of the fabricated parts were satisfactory for the practical application of those steels. HCM2S, a newly developed low alloy steel (0.06C-2.25Cr-1.6W-0.25V0.05Nb) is approximately 1.8 times stronger than conventional T22 (2.25Cr-1 Mo) at around 600 C. The weldability of this low carbon content steel is much improved, as it needs no pre-weld nor postweld heat treatment. HCM2S was installed in a large capacity utility boiler.

  7. Pressurized metallurgy for high performance special steels and alloys

    NASA Astrophysics Data System (ADS)

    Jiang, Z. H.; Zhu, H. C.; Li, H. B.; L1, Y.; Liu, F. B.

    2016-07-01

    The pressure is one of the basic parameters which greatly influences the metallurgical reaction process and solidification of steels and alloys. In this paper the history and present situation of research and application of pressurized metallurgy, especially pressurized metallurgy for special steels and alloys have been briefly reviewed. In the following part the physical chemistry of pressurized metallurgy is summarized. It is shown that pressurizing may change the conditions of chemical reaction in thermodynamics and kinetics due to the pressure effect on gas volume, solubility of gas and volatile element in metal melt, activity or activity coefficient of components, and change the physical and chemical properties of metal melt, heat transfer coefficient between mould and ingot, thus greatly influencing phase transformation during the solidification process and the solidification structure, such as increasing the solidification nucleation rate, reducing the critical nucleation radius, accelerating the solidification speed and significant macro/micro-structure refinement, and eliminating shrinkage, porosity and segregation and other casting defects. In the third part the research works of pressured metallurgy performed by the Northeastern University including establishment of pressurized induction melting (PIM) and pressurized electroslag remelting (PESR) equipments and development of high nitrogen steels under pressure are described in detail. Finally, it is considered in the paper that application of pressurized metallurgy in manufacture of high performance special steels and alloys is a relatively new research area, and its application prospects will be very broad and bright.

  8. Alloy performance in high temperature oil refining environments

    SciTech Connect

    Sorell, G.; Humphries, M.J.; McLaughlin, J.E.

    1995-12-31

    The performance of steels and alloys in high temperature petroleum refining applications is strongly influenced by detrimental interactions with aggressive process environments. These are encountered in conventional refining processes and especially in processing schemes for fuels conversion and upgrading. Metal-environment interactions can shorten equipment life and cause impairment of mechanical properties, metallurgical stability and weldability. Corrosion and other high temperature attack modes discussed are sulfidation, hydrogen attack, carburization, and metal dusting. Sulfidation is characterized by bulky scales that are generally ineffective corrosion barriers. Metal loss is often accompanied by sub-surface sulfide penetration. Hydrogen attack and carburization proceed without metal loss and are detectable only by metallographic examination. In advanced stages, these deterioration modes cause severe impairment of mechanical properties. Harmful metal-environment interactions are characterized and illustrated with data drawn from test exposures and plant experience. Alloys employed for high temperature oil refining equipment are identified, including some promising newcomers.

  9. Mach 5 electroformed nickel nozzle refurbishment FNAS investigation of ultra-smooth surfaces

    NASA Technical Reports Server (NTRS)

    Rood, Robert; Griffith, Charles; Engelhaupt, Darell

    1992-01-01

    This task is in support of the Quiet Hypersonic Wind Tunnel effort currently in effect at NASA Langley Research Center, VA. A laminar flow wind tunnel nozzle has been previously fabricated by electroforming pure nickel over a machined and polished two piece stainless steel mandrel. The mandrel was removed leaving the replicate nozzle surface. The nozzle was then pressed into a heavy stainless steel jacket for mounting features and rigidity. The original nickel surface was a replication of the polished mandrel but had degraded due to oxidation. The inside surface requirements are very stringent in order to achieve laminar or quiet flow at the desired pressure and temperature for the specific design of Mach 5. The throat area of the axisymmetric device must have a surface finish with no defects greater than 16 microinches. This requires an rms average background of about four microinches or better for inspection purposes. A coating of nickel-phosphorous alloy was applied by catalytic deposition and then the inside of the nozzle was polished retaining dimensional and surface finish tolerances as specified per drawings supplied. Since the unit is not an optical component, conventional optical inspection methods for surface finish and figure are not readily achieved. Measurements were made using surface profilometry.

  10. Demands on automotive battery performance, what is the best alloy?

    NASA Astrophysics Data System (ADS)

    Richter, G.

    Modern automotive batteries represent a compromise between starting performance and power handling. Being designed for high starting currents, their capacity amplitude for frequent cyclic loads is relatively small, compared with their nominal capacity. Considering the category of high-class passenger cars, the two-battery concept better meets requirements and at the same time improves the reliability of the starting system. It is expected that for both the starter battery (in the engine compartment) and the power-handling battery (in the boot), the leadcalciumtin system will be the most appropriate choice for the grid alloy.

  11. The electrodeposition of high performance ferromagnetic cobalt-samarium alloys

    NASA Astrophysics Data System (ADS)

    Wei, Jen-Chieh

    Co-Sm permanent magnets, such as SMCo5 and Sm2Co 17, are well known for their high coercivity and energy product. More recently, Co-Sm thin films have been studied for the interest in high density recording media and MEMS applications. These films have been prepared by sputtering, evaporation and plasma spraying. However, high manufacturing costs of these processes have limited usage of Co-Sm thin films for consumer electronic devices. Development of an aqueous electrodeposition continuous process for Co-Sm thin films would provide substantial reduction in manufacturing costs. Initially the Hull cell was used as a screening device to study the dependence of plating variables on Co-Sm electrodeposition from aqueous solution. Systematic parametric studies of DC and PC electrodeposition by parallel electrodes have been performed to study the effects of operating conditions and solution compositions on deposit composition, structure and properties. Relationships between deposit characteristics and magnetic behavior were developed. Alloy composition appeared strongly dependent on operating conditions and solution components. Addition of glycine suppressed the deposition of hydroxides/oxides and enabled the co-deposition of Sm and Co. High Sm content (32at%) Co-Sm alloys have been obtained from a bath consisting of 1M Sm sulfamate, 0.05M Co sulfate and 0.15M glycine by DC electrodeposition satisfying the stoichiometric compositions of intermetallic Co-Sm alloys of Sm2 Co17 (10.5at%) and SmCo5 (16.7at%). Therefore, CoSm alloys of sufficient Sm content for Sm Co magnets have been achieved by electrodeposition. PC is superior than DC electrodeposition for metallic deposits can be obtained at room temperature without the appearance of hydroxides. The structures of electrodeposited Co-Sm crystallites were dominated by hcp phases. Crystalline properties of deposits strongly depend on Sm deposit content. Increased Sm content changed deposits from crystalline to non

  12. Enhancing the adhesion strength of micro electroforming layer by ultrasonic agitation method and the application.

    PubMed

    Zhao, Zhong; Du, Liqun; Tao, Yousheng; Li, Qingfeng; Luo, Lei

    2016-11-01

    Micro electroforming is widely used for fabricating micro metal devices in Micro Electro Mechanism System (MEMS). However, there is the problem of poor adhesion strength between micro electroforming layer and substrate. This dramatically influences the dimensional accuracy of the device. To solve this problem, ultrasonic agitation method is applied during the micro electroforming process. To explore the effect of the ultrasonic agitation on the adhesion strength, micro electroforming experiments were carried out under different ultrasonic power (0W, 100W, 150W, 200W, 250W) and different ultrasonic frequencies (0kHz, 40kHz, 80kHz, 120kHz, 200kHz). The effects of the ultrasonic power and the ultrasonic frequency on the micro electroforming process were investigated by polarization method and alternating current (a.c.) impedance method. The adhesion strength between the electroforming layer and the substrate was measured by scratch test. The compressive stress of the electroforming layer was measured by X-ray Diffraction (XRD) method. The crystallite size of the electroforming layer was measured by Transmission Electron Microscopy (TEM) method. The internal contact surface area of the electroforming layer was measured by cyclic voltammetry (CV) method. The experimental results indicate that the ultrasonic agitation can decrease the polarization overpotential and increase the charge transfer process. Generally, the internal contact surface area is increased and the compressive stress is reduced. And then the adhesion strength is enhanced. Due to the different depolarization effects of the ultrasonic power and the ultrasonic frequency, the effects on strengthening the adhesion strength are different. When the ultrasonic agitation is 200W and 40kHz, the effect on strengthening the adhesion strength is the best. In order to prove the effect which the ultrasonic agitation can improve the adhesion strength of the micro devices, micro pillar arrays were fabricated under

  13. The use of fractally-designed waveforms in electroforming

    SciTech Connect

    Bullock, J.S.; Lawson, R.L.; Kirkpatrick, J.R.

    1996-03-01

    Pulsed electrodeposition offers the potential for superior control of deposit properties because of the additional control variables available. However, optimization of pulsed deposition processes is a challenge because of the complexity. E.g., the tendency of electroforms to acquire irregularities such as dendritic growths or other morphological instabilities, creates the need for methods to control these undesirable phenomena. One such method is periodic reverse pulses. Optimization of periodic reverse processes is not simple and can lead to local solutions that do not optimize all properties simultaneously. One method for global optimization that might, for example, control surface irregularities on several size scales, uses a periodic reverse design based on fractal time series. This incorporates deplating pulses of several lengths within one self- similar waveform. The properties of fractals permit control of highly complex designs with a small number of input variables. The creation of such waveforms, their properties, and their use in a lead- plating process are described. Speculation on the potential for further application of this method is offered. 26 figs, 11 refs.

  14. High-Strength Low-Alloy (HSLA) Mg-Zn-Ca Alloys with Excellent Biodegradation Performance

    NASA Astrophysics Data System (ADS)

    Hofstetter, J.; Becker, M.; Martinelli, E.; Weinberg, A. M.; Mingler, B.; Kilian, H.; Pogatscher, S.; Uggowitzer, P. J.; Löffler, J. F.

    2014-04-01

    This article deals with the development of fine-grained high-strength low-alloy (HSLA) magnesium alloys intended for use as biodegradable implant material. The alloys contain solely low amounts of Zn and Ca as alloying elements. We illustrate the development path starting from the high-Zn-containing ZX50 (MgZn5Ca0.25) alloy with conventional purity, to an ultrahigh-purity ZX50 modification, and further to the ultrahigh-purity Zn-lean alloy ZX10 (MgZn1Ca0.3). It is shown that alloys with high Zn-content are prone to biocorrosion in various environments, most probably because of the presence of the intermetallic phase Mg6Zn3Ca2. A reduction of the Zn content results in (Mg,Zn)2Ca phase formation. This phase is less noble than the Mg-matrix and therefore, in contrast to Mg6Zn3Ca2, does not act as cathodic site. A fine-grained microstructure is achieved by the controlled formation of fine and homogeneously distributed (Mg,Zn)2Ca precipitates, which influence dynamic recrystallization and grain growth during hot forming. Such design scheme is comparable to that of HSLA steels, where low amounts of alloying elements are intended to produce a very fine dispersion of particles to increase the material's strength by refining the grain size. Consequently our new, ultrapure ZX10 alloy exhibits high strength (yield strength R p = 240 MPa, ultimate tensile strength R m = 255 MPa) and simultaneously high ductility (elongation to fracture A = 27%), as well as low mechanical anisotropy. Because of the anodic nature of the (Mg,Zn)2Ca particles used in the HSLA concept, the in vivo degradation in a rat femur implantation study is very slow and homogeneous without clinically observable hydrogen evolution, making the ZX10 alloy a promising material for biodegradable implants.

  15. Dynamics of electroforming and electrically driven insulator-metal transition in NbOx selector

    NASA Astrophysics Data System (ADS)

    Park, Jaehyuk; Cha, Euijun; Karpov, Ilya; Hwang, Hyunsang

    2016-06-01

    In this research, we investigate an electroforming and electrically driven insulator-metal transition (E-IMT) characteristic of the NbOx film that follows the framework of nucleation theory. First, we carry out the electroforming process to form the crystalline NbO2 phase, and it separated to nucleation and grain-growth according to external electric field degree. During the electroforming process, we also study the field-induced nucleation that occurred selectively according to the crystallinity of films. We conclude that the E-IMT process was the result of Peierls transition between the tetragonal and the rutile NbO2 phases, and we experimentally deduce the minimum energy pathway for transition.

  16. Performance evaluation of several commercial alloys in a reducing environment

    NASA Astrophysics Data System (ADS)

    Liu, Y.

    Several commercial alloys including Ebrite, Crofer 22 APU, Haynes 230 and Haynes 242, which are candidates for intermediate-temperature solid oxide fuel cell (SOFC) interconnect materials, were isothermally and cyclically oxidized at 900 °C in the reducing atmosphere of Ar + 5 vol.% H 2 + 3 vol.% H 2O corresponding to the SOFC anode environment. Results indicate that these alloys exhibited good scale spallation resistance with the Ni-base alloys possessing better oxidation resistance over the Fe-base alloys. Both Mn-Cr spinel and Cr 2O 3 were formed in the oxide scales of these alloys. For Crofer 22 APU and Haynes 242, a continuous protective MnO and Mn-Cr spinel layer formed outside on the inner layer of Cr 2O 3. The increase in scale ASR after longer-term thermal exposure in the reducing environment was relatively slower for the Ni-base alloys than for the Fe-base alloys.

  17. Electroforming and Ohmic contacts in Al-Al2O3-Ag diodes

    NASA Astrophysics Data System (ADS)

    Hickmott, T. W.

    2012-03-01

    Electroforming of metal-insulator-metal (MIM) diodes is a non-destructive dielectric breakdown process that changes the diode from its initial high resistance state (HRS) to a low resistance state (LRS). After electroforming, resistance switching memories (RSMs) use voltages to switch from HRS to LRS and back. Many MIM combinations are proposed for use in RSMs. In many cases conduction in the LRS is nearly temperature independent at low temperatures; an Ohmic contact with a barrier to electron injection of ˜0 eV results from electroforming. Electroforming of Al-Al2O3-Ag diodes with amorphous anodic Al2O3 thicknesses between 12 and 41 nm has been studied. Two anodizing electrolytes have been used; 0.1 M ammonium pentaborate (bor-H2O) and a solution of 0.1 M of ammonium pentaborate per liter of ethylene glycol (bor-gly). Polarization of Al2O3 and negative charge in Al2O3 are much larger when Al2O3 is formed in bor-H2O solution than when Al is anodized in bor-gly solution. Electroforming of Al-Al2O3-Ag diodes results in an Ohmic contact at the Al-Al2O3 interface, voltage-controlled negative resistance (VCNR) in the current-voltage (I-V) characteristics, electroluminescence (EL), and electron emission into vacuum (EM) from filamentary conducting channels. Two distinct modes of electroforming occur for Al-Al2O3-Ag diodes. α-forming occurs for 2.5 V ≲ VS ≲ 5 V, where VS is the applied voltage. It is characterized by an abrupt current jump with the simultaneous appearance of EL and EM. β-forming occurs for VS ≳ 7 V. I-V curves, EL, and EM develop gradually and are smaller than for α-forming. Electroforming occurs more readily for diodes with Al2O3 formed in bor-H2O that have greater defect densities. Fully developed I-V curves have similar VCNR, EL, and EM after α-forming or β-forming. A model is proposed in which excited states of F-centers, oxygen vacancies in amorphous anodic Al2O3, form defect conduction bands. Electroforming that results in an Ohmic

  18. Oxidation performance of platinum-clad Mo-47Re alloy

    NASA Technical Reports Server (NTRS)

    Clark, Ronald K.; Wallace, Terryl A.

    1994-01-01

    The alloy Mo-47Re has favorable mechanical properties at temperatures above 1400 C, but it undergoes severe oxidation when used in air with no protective coating. To shield the alloy from oxidation, platinum cladding has been evaluated. The unprotected alloy undergoes catastrophic oxidation under static and dynamic oxidation conditions. The platinum cladding provides good protection from static and dynamic oxidation for moderate times at 1260 C. Samples tested for longer times under static oxidation conditions experienced severe oxidation. The data suggest that oxidation results from the transport of oxygen through the grain boundaries and through the pinhole defects of the platinum cladding.

  19. Thermocouples of molybdenum and iridium alloys for more stable vacuum-high temperature performance

    NASA Technical Reports Server (NTRS)

    Morris, J. F. (Inventor)

    1978-01-01

    Thermocouples providing stability and performance reliability in systems involving high temperatures and vacuums by employing a bimetallic thermocouple sensor are described. Each metal of the sensor is selected from a group of metals comprising molybdenum and iridium and alloys containing only those two metals. The molybdenum, iridium thermocouple sensor alloys provide bare metal thermocouple sensors having advantageous vapor pressure compatibility and performance characteristics. The compatibility and physical characteristics of the thermocouple sensor alloys result in improved emf, temperature properties and thermocouple hot junction performance.

  20. Modified silicon-germanium alloys with improved performance. [thermoelectric material

    NASA Technical Reports Server (NTRS)

    Pisharody, R. K.; Garvey, L. P.

    1978-01-01

    This paper discusses the results of a program on the modification of silicon-germanium alloys by means of small extraneous material additions in order to improve their figures-of-merit. A review of the properties that constitute the figure-of-merit indicates that it is the relatively high thermal conductivity of silicon-germanium alloys that is responsible for their low values of figure-of-merit. The intent of the effort discussed in this paper is therefore the reduction of the thermal conductivity of silicon-germanium alloys by minor alloy additions and/or changes in the basic structure of the material. Because Group III and V elements are compatible with silicon and germanium, the present effort in modifying silicon-germanium alloys has concentrated on additions of gallium phosphide. A significant reduction in thermal conductivity, approximately 40 to 50 percent, has been demonstrated while the electrical properties are only slightly affected as a result. The figure-of-merit of the resultant material is enhanced over that of silicon-germanium alloys and when fully optimized is potentially better than that of any other presently available thermoelectric material.

  1. Effect of Hf and Y Alloy Additions on Aluminide Coating Performance

    SciTech Connect

    Pint, Bruce A; Haynes, James A; Besmann, Theodore M

    2010-01-01

    Iron- and Ni-base alloys, with and without Hf or Hf and Y alloy additions, were aluminized by chemical vapor deposition to study the potential for minor alloy additions to improve oxidation resistance of coated alloys. Compared to uncoated specimens, the coated specimens showed improved cyclic oxidation resistance at 1100 and 1150 C. However, alumina scale spallation was observed at relatively short times and, particularly for the Ni-base alloy X, the aluminized lab-cast alloy with Hf tended to have poor coating performance compared to the commercial alloy without Hf. Internal oxidation of Hf at 1150 C and rapid Al depletion in the relatively thin aluminide coatings contributed to the observed detrimental Hf effect. For the Ni-base alloys, the increased scale spallation could be attributed to much higher S contents (10-50 ppma) in the laboratory-cast alloys. Oxide scale spallation from the coating surface was minimized when Hf and Y were added to a casting and the [Y]/[S] content ratio was {approx}1.

  2. The Effect of Oscillating Traverse Welding on Performance of Cr-Fe-C Hardfacing Alloys

    NASA Astrophysics Data System (ADS)

    Lai, Hsuan-Han; Hsieh, Chih-Chun; Wang, Jia-Siang; Lin, Chi-Ming; Wu, Weite

    2015-11-01

    In this study, a series of experiments involving Cr-Fe-C hardfacing alloys is conducted to evaluate the effect of oscillating traverse welding on microstructure and performance of clad alloys. The alloys are designed to exhibit hypoeutectic, eutectic, and hypereutectic morphology. The morphology of the heat-affected zone (HAZ) of the unmelted metal, the solidified remelted metal, and the fusion boundary exhibited distinct characteristics. In the hypoeutectic and the eutectic alloys, the same lamellar eutectic structure can be observed as the solidified structure, and they also showed the same evolution in the HAZ. In the hypereutectic alloy, the incomplete weld pool blending results in a eutectic morphology instead of a fully hypereutectic morphology. The hardness result reveals that, for the hypereutectic alloy, the eutectic region, instead of the HAZ, is the weak point. The wear test shows that the hypoeutectic alloy exhibits the same wear behaviors in both the remelted metal and the HAZ, and so is the hypereutectic alloy; the eutectic alloy remelted metal and the HAZ have different wear morphologies.

  3. Effects of Si Addition and Heating Ar on the Electromigration Performance of Al-Alloy Interconnects

    NASA Astrophysics Data System (ADS)

    Lee, Dok Won; Lee, Byung-Zu; Jeong, Jong Yeul; Park, Hyun; Shim, Kyu Cheol; Kim, Jong Seok; Park, Young Bae; Woo, Sun-Woong; Lee, Jeong-gun

    2002-02-01

    The electromigration (EM) performance of Ti/Al-alloy multilayered metallization with one-step sputtered Al-alloy has been studied. The Al-alloys investigated included Al-1.0%Si-0.5%Cu and Al-0.5%Cu, and the Al-alloy films were prepared with and without heating Ar. The package-level EM test results indicate that the EM resistance of the Al-Si-Cu stack is nearly identical to that of the Al-Cu stack. Si addition was found to degrade the microstructure of the Al-alloy film, while it had the retarding effect on the Ti/Al reaction, which suggests that there exists a trade-off between the film microstructure and the formation of TiAl3 intermetallic compound. The EM performance of the one-step sputtered Al-alloy stack was enhanced by the use of heating Ar during the deposition of Al-alloy film, which has been attributed to the improved microstructure of the Al-alloy film by the use of heating Ar.

  4. Method of making porous conductive supports for electrodes. [by electroforming and stacking nickel foils

    NASA Technical Reports Server (NTRS)

    Schaer, G. R. (Inventor)

    1973-01-01

    Porous conductive supports for electrochemical cell electrodes are made by electroforming thin corrugated nickel foil, and by stacking pieces of the corrugated foil alternatively with pieces of thin flat nickel foil. Corrugations in successive corrugated pieces are oriented at different angles. Adjacent pieces of foil are bonded by heating in a hydrogen atmosphere and then cutting the stack in planes perpendicular to the foils.

  5. Reduction of radioactive backgrounds in electroformed copper for ultra-sensitive radiation detectors

    NASA Astrophysics Data System (ADS)

    Hoppe, E. W.; Aalseth, C. E.; Farmer, O. T.; Hossbach, T. W.; Liezers, M.; Miley, H. S.; Overman, N. R.; Reeves, J. H.

    2014-11-01

    Ultra-pure construction materials are required for the next generation of neutrino physics, dark matter and environmental science applications. These materials are also important for use in high-purity germanium spectrometers used in screening materials for radiopurity. The next-generation science applications require materials with radiopurity levels at or below 1 μBq/kg 232Th and 238U. Yet radiometric analysis lacks sensitivity below ~10 μBq/kg for the U and Th decay chains. This limits both the selection of clean materials and the validation of purification processes. Copper is an important high-purity material for low-background experiments due to the ease with which it can be purified by electrochemical methods. Electroplating for purification into near-final shapes, known as electroforming, is one such method. Continued refinement of the copper electroforming process is underway, for the first time guided by an ICP-MS based assay method that can measure 232Th and 238U near the desired purity levels. An assay of electroformed copper at a μBq/kg level has been achieved and is described. The implications of electroformed copper at or better than this purity on next-generation low-background experiments are discussed.

  6. Reduction of Radioactive Backgrounds in Electroformed Copper for Ultra-Sensitive Radiation Detectors

    SciTech Connect

    Hoppe, Eric W.; Aalseth, Craig E.; Farmer, Orville T.; Hossbach, Todd W.; Liezers, Martin; Miley, Harry S.; Overman, Nicole R.; Reeves, James H.

    2014-07-07

    Abstract Ultra-pure construction materials are required for the next generation of neutrino physics, dark matter and environmental science applications. These new efforts require materials with purity levels at or below 1 uBq/kg 232Th and 238U. Yet radiometric analysis lacks sensitivity below ~10 uBq/kg for the U and Th decay chains. This limits both the selection of clean materials and the validation of purification processes. Copper is an important high-purity material for low-background experiments due to the ease with which it can be purified by electrochemical methods. Electroplating for purification into near-final shapes, known as electroforming, is one such method. Continued refinement of the copper electroforming process is underway, for the first time guided by an ICP-MS based assay method that can measure 232Th and 238U near the desired purity levels. An assay of electroformed copper at 10 uBq/kg for 232Th has been achieved and is described. The implications of electroformed copper at or better than this purity on next-generation low-background experiments are discussed.

  7. Thermocouples of tantalum and rhenium alloys for more stable vacuum-high temperature performance

    NASA Technical Reports Server (NTRS)

    Morris, J. F. (Inventor)

    1977-01-01

    Thermocouples of the present invention provide stability and performance reliability in systems involving high temperatures and vacuums by employing a bimetallic thermocouple sensor wherein each metal of the sensor is selected from a group of metals comprising tantalum and rhenium and alloys containing only those two metals. The tantalum, rhenium thermocouple sensor alloys provide bare metal thermocouple sensors having advantageous vapor pressure compatibilities and performance characteristics. The compatibility and physical characteristics of the thermocouple sensor alloys of the present invention result in improved emf, temperature properties and thermocouple hot junction performance. The thermocouples formed of the tantalum, rhenium alloys exhibit reliability and performance stability in systems involving high temperatures and vacuums and are adaptable to space propulsion and power systems and nuclear environments.

  8. The Effect of H and He on Irradiation Performance of Fe and Ferritic Alloys

    SciTech Connect

    James F. Stubbins

    2010-01-22

    This research program was designed to look at basic radiation damage and effects and mechanical properties in Fe and ferritic alloys. The program scope included a number of materials ranging from pure single crystal Fe to more complex Fe-Cr-C alloys. The range of materials was designed to examine materials response and performance on ideal/model systems and gradually move to more complex systems. The experimental program was coordinated with a modeling effort. The use of pure and model alloys also facilitated the ability to develop and employ atomistic-scale modeling techniques to understand the inherent physics underlying materials performance

  9. Reducing defects in remelting processes for high-performance alloys

    NASA Astrophysics Data System (ADS)

    van den Avyle, James A.; Brooks, John A.; Powell, Adam C.

    1998-03-01

    Defect reduction is one of the most important goals in continuing research to improve remelting technologies, such as vacuum arc remelting, electroslag remelting, or hearth melting (plasma or electron beam), of specialty alloys. Ingot defects may originate from several sources in these processes, such as foreign materials in the melt stock or electrode, drop-in material from the furnace interior, and solidification defects. Laboratory-and industrial-scale melting experiments are used by Sandia National Laboratories and the Specialty Metals Processing Consortium to determine relationships between melt-processing conditions and defect formation. Examples described here include freckle formation, a solidification defect in large ingots of alloy 625 (electroslag remelting), and alloy 718 (vacuum arc remelting). These examples demonstrate how integrated melting experiments, process modeling, and ingot analysis can guide the control of melting conditions to reduce defects.

  10. Graphical method for predicting life of a rocket thrust chamber with half-hard zirconium-copper liner and electroformed nickel closeout

    NASA Technical Reports Server (NTRS)

    Kasper, H. J.

    1977-01-01

    A method for estimating the life of a regeneratively cooled rocket thrust chamber was developed and is based on the hot-gas wall temperature and the temperature difference between the hot-gas wall and the outside surface of the closeout. This method permits a quick estimate of the life of a thrust chamber when design changes or test-cycle variations are considered. Strain range and life are presented graphically as functions of these temperature parameters for a typical high-performance rocket thrust chamber with a half-hard zirconium-copper liner and an electroformed nickel closeout.

  11. Performance of Process Damping in Machining Titanium Alloys at Low Cutting Speed with Different Helix Tools

    NASA Astrophysics Data System (ADS)

    Shaharun, M. A.; Yusoff, A. R.; Reza, M. S.; Jalal, K. A.

    2012-09-01

    Titanium is a strong, lustrous, corrosion-resistant and transition metal with a silver color to produce strong lightweight alloys for industrial process, automotive, medical instruments and other applications. However, it is very difficult to machine the titanium due to its poor machinability. When machining titanium alloys with the conventional tools, the wear rate of the tool is rapidly accelerate and it is generally difficult to achieve at high cutting speed. In order to get better understanding of machining titanium alloy, the interaction between machining structural system and the cutting process which result in machining instability will be studied. Process damping is a useful phenomenon that can be exploited to improve the limited productivity of low speed machining. In this study, experiments are performed to evaluate the performance of process damping of milling under different tool helix geometries. The results showed that the helix of 42° angle is significantly increase process damping performance in machining titanium alloy.

  12. Steam assisted oxide growth on aluminium alloys using oxidative chemistries: Part II corrosion performance

    NASA Astrophysics Data System (ADS)

    Din, Rameez Ud; Jellesen, Morten Stendahl; Ambat, Rajan

    2015-11-01

    Surface treatment of aluminium alloys using steam with oxidative chemistries, namely KMnO4 and HNO3 resulted in accelerated growth of oxide on aluminium alloys. Detailed investigation of the corrosion performance of the treated surfaces was carried out using potentiodynamic polarisation and standard industrial test methods such as acetic acid salt spray (AASS) and filiform corrosion on commercial AA6060 alloy. Barrier properties of the film including adhesion were evaluated using tape test under wet and dry conditions. Electrochemical results showed reduced cathodic and anodic activity, while the protection provided by steam treatment with HNO3 was a function of the concentration of NO3- ions. The coating generated by inclusion of KMnO4 showed highest resistance to filiform corrosion. Overall, the performance of the steam treated surfaces under filiform corrosion and AASS test was a result of the local coverage of the alloy microstructure resulting from steam containing with KMnO4 and HNO3.

  13. Electrochemical comparison and biological performance of a new CoCrNbMoZr alloy with commercial CoCrMo alloy.

    PubMed

    Andrei, M; Galateanu, B; Hudita, A; Costache, M; Osiceanu, P; Calderon Moreno, J M; Drob, S I; Demetrescu, I

    2016-02-01

    A new CoCrNbMoZr alloy, with Nb and Zr content is characterized from the point of view of surface features, corrosion resistance and biological performance in order to be proposed as dental restorative material. Its properties are discussed in comparison with commercial Heraenium CE alloy based on Co, Cr and Mo as well. The microstructure of both alloys was revealed by scanning electron microscopy (SEM). The composition and thickness of the alloy native passive films were identified by X-ray photoelectron spectroscopy (XPS). The surface characteristics were analyzed by atomic force microscopy (AFM) and contact angle techniques. The quantity of ions released from alloys in artificial saliva was evaluated with inductively coupled plasma-mass spectroscopy (ICP-MS) measurements. The electrochemical stability was studied in artificial Carter-Brugirard saliva, performing open circuit potentials, polarization resistances and corrosion currents and rates. The biological performance of the new alloy was tested in vitro in terms of human adipose stem cells (hASCs) morphology, viability and proliferation status. The new alloy is very resistant to the attack of the aggressive ions from the artificial saliva. The surface properties, the roughness and wettabiliy sustain the cell behavior. The comparison of the new alloy behavior with that of existing commercial CoCrMo alloy showed the superior properties of the new metallic biomaterial. PMID:26652383

  14. Relation between the electroforming voltage in alkali halide-polymer diodes and the bandgap of the alkali halide

    SciTech Connect

    Bory, Benjamin F.; Wang, Jingxin; Janssen, René A. J.; Meskers, Stefan C. J.; Gomes, Henrique L.; De Leeuw, Dago M.

    2014-12-08

    Electroforming of indium-tin-oxide/alkali halide/poly(spirofluorene)/Ba/Al diodes has been investigated by bias dependent reflectivity measurements. The threshold voltages for electrocoloration and electroforming are independent of layer thickness and correlate with the bandgap of the alkali halide. We argue that the origin is voltage induced defect formation. Frenkel defect pairs are formed by electron–hole recombination in the alkali halide. This self-accelerating process mitigates injection barriers. The dynamic junction formation is compared to that of a light emitting electrochemical cell. A critical defect density for electroforming is 10{sup 25}/m{sup 3}. The electroformed alkali halide layer can be considered as a highly doped semiconductor with metallic transport characteristics.

  15. A 3D porous Ni-Cu alloy film for high-performance hydrazine electrooxidation

    NASA Astrophysics Data System (ADS)

    Sun, Ming; Lu, Zhiyi; Luo, Liang; Chang, Zheng; Sun, Xiaoming

    2016-01-01

    Structural design and catalyst screening are two most important factors for achieving exceptional electrocatalytic performance. Herein we demonstrate that constructing a three-dimensional (3D) porous Ni-Cu alloy film is greatly beneficial for improving the hydrazine oxidation reaction (HzOR) performance. A facile electrodeposition process is employed to synthesize a Ni-Cu alloy film with a 3D hierarchical porous structure. As an integrated electrode for HzOR, the Ni-Cu alloy film exhibits superior catalytic activity and stability to the Ni or Cu counterparts. The synthesis parameters are also systematically tuned for optimizing the HzOR performance. The excellent HzOR performance of the Ni-Cu alloy film is attributed to its high intrinsic activity, large electrochemical specific surface area, and 3D porous architecture which offers a ``superaerophobic'' surface to effectively remove the gas product in a small volume. It is believed that the Ni-Cu alloy film electrode has potential application in direct hydrazine fuel cells as well as other catalytic fields.Structural design and catalyst screening are two most important factors for achieving exceptional electrocatalytic performance. Herein we demonstrate that constructing a three-dimensional (3D) porous Ni-Cu alloy film is greatly beneficial for improving the hydrazine oxidation reaction (HzOR) performance. A facile electrodeposition process is employed to synthesize a Ni-Cu alloy film with a 3D hierarchical porous structure. As an integrated electrode for HzOR, the Ni-Cu alloy film exhibits superior catalytic activity and stability to the Ni or Cu counterparts. The synthesis parameters are also systematically tuned for optimizing the HzOR performance. The excellent HzOR performance of the Ni-Cu alloy film is attributed to its high intrinsic activity, large electrochemical specific surface area, and 3D porous architecture which offers a ``superaerophobic'' surface to effectively remove the gas product in a small

  16. Refinement performance and mechanism of an Al-50Si alloy

    SciTech Connect

    Dai, H.S.; Liu, X.F.

    2008-11-15

    The microstructure and melt structure of primary silicon particles in an Al-50%Si (wt.%) alloy have been investigated by optical microscopy, scanning electron microscopy, electron probe micro-analysis and a high temperature X-ray diffractometer. The results show that the Al-50Si alloy can be effectively refined by a newly developed Si-20P master alloy, and the melting temperature is crucial to the refinement process. The minimal overheating degree {delta}T{sub min} ({delta}T{sub min} is the difference between the minimal overheating temperature T{sub min} and the liquidus temperature T{sub L}) for good refinement is about 260 deg. C. Primary silicon particles can be refined after adding 0.2 wt.% phosphorus amount at sufficient temperature, and their average size transforms from 2-4 mm to about 30 {mu}m. The X-ray diffraction data of the Al-50Si melt demonstrate that structural change occurs when the melting temperature varies from 1100 deg. C to 1300 deg. C. Additionally, the relationship between the refinement mechanism and the melt structure is discussed.

  17. Corrosion performance of Fe-Cr-Al and Fe aluminide alloys in complex gas environments

    SciTech Connect

    Natesan, K.; Johnson, R.N.

    1995-05-01

    Alumina-forming structural alloys can offer superior resistance to corrosion in the presence of sulfur-containing environments, which are prevalent in coal-fired fossil energy systems. Further, Fe aluminides are being developed for use as structural materials and/or cladding alloys in these systems. Extensive development has been in progress on Fe{sub 3}Al-based alloys to improve their engineering ductility. In addition, surface coatings of Fe aluminide are being developed to impart corrosion resistance to structural alloys. This paper describes results from an ongoing program that is evaluating the corrosion performance of alumina-forming structural alloys, Fe-Al and Fe aluminide bulk alloys, and Fe aluminide coatings in environments typical of coal-gasification and combustion atmospheres. Experiments were conducted at 650-1000{degrees}C in simulated oxygen/sulfur gas mixtures. Other aspects of the program are corrosion evaluation of the aluminides in the presence of HCl-containing gases. Results are used to establish threshold Al levels in the alloys for development of protective alumina scales and to determine the modes of corrosion degradation that occur in the materials when they are exposed to S/Cl-containing gaseous environments.

  18. Performance of aluminide coatings applied on alloy CF8C plus at 800 C

    SciTech Connect

    Kumar, Deepak; Dryepondt, Sebastien N; Shyam, Amit; Haynes, James A; Pint, Bruce A; Armstrong, Beth L; Lara-Curzio, Edgar

    2011-01-01

    The cost effective, austenitic stainless steel CF8C plus is an attractive alloy for massive cast structures such as steam turbine casings. The microstructure stability and creep strength of this alloy are better than commercial high-performance heat-resistant steels such as NF709 and Super 304H, and are comparable to the Ni-based superalloy Inconel 617. The oxidation resistance of the alloy in atmosphere rich in water vapor is however insufficient at T>800 C, and the use of diffusion aluminide coatings is considered for potential high temperature applications. The thermal stability and protectiveness of coatings applied on the CF8C plus substrate by pack cementation and slurry process were investigated in air + 10% H2O environment at 800 C. Further, the coating effect on the fatigue life of the alloy was assessed via low-cycle-fatigue experiments.

  19. The effect of Si in Al-alloy on electromigration performance in Al filled vias

    NASA Astrophysics Data System (ADS)

    Kageyama, Makiko; Hashimoto, Keiichi; Onoda, Hiroshi

    1998-01-01

    Electromigration performance of vias filled with Al-Si-Cu alloys on Ti glue layers was investigated in comparison with W-stud vias. In Al-Si-Cu filled vias, voids were formed at only a few locations in the test structure, while voids were formed at every via in W-stud via chains. It is supposed that Al moves through the Al-Si-Cu via during electromigration in spite of the existence of a glue layer at the via bottom. This phenomenon was observed only in the vias filled with Al-Si-Cu alloy. Al movement was prohibited in Al-Cu filled vias. In Al-Si-Cu filled vias, an Al-Ti-Si alloy was formed at the via bottom while Al3Ti was formed at Al-Cu filled vias. Al is speculated to move through this Al-Ti-Si alloy during electromigration.

  20. Fabrication of electroformed long-period fiber grating by MEMS process for temperature sensing application

    NASA Astrophysics Data System (ADS)

    Chiang, Chia-Chin; Wu, Chao-Wei; Lin, Kai-Xiang

    2016-06-01

    In this study, we introduce an electroformed long-period fiber grating (ELPFG) with a periodic circle shaped polymer–metal (SU-8 photoresist and nickel) structure fabricated by the lithography process and electroforming process. The optical properties of the ELPFG were investigated with the thermal cycle test. Subsequent temperature sensor experiments showed that the ELPFG exhibited high temperature sensitivity from 26 to 100 °C (heating stage) and then reduced to room temperature (cooling stage). Temperature calibration results showed that the sensitivity of the ELPFG sensor is 0.238 dB/°C and that an average linearity (R 2) of 0.982 was reached. Therefore, the ELPFG temperature sensor has superior sensitivity and stability.

  1. High-Power Comparison Among Brazed, Clamped and Electroformed X-Band Cavities

    SciTech Connect

    Spataro, B.; Alesini, D.; Chimenti, V.; Dolgashev, V.; Higashi, Y.; Migliorati, M.; Mostacci, A.; Parodi, R.; Tantawi, S.G.; Yeremian, A.D.; /SLAC

    2012-04-25

    We report the building procedure of X-band copper structures using the electroforming and electroplating techniques. These techniques allow the deposition of copper layers on a suitable die and they can be used to build RF structures avoiding the high temperature brazing step in the standard technique. We show the constructed prototypes and low power RF measurements and discuss the results of the high power tests at SLAC National Accelerator Laboratory.

  2. Simulation of electroforming of the Pt/NiO/Pt switching memory structure

    NASA Astrophysics Data System (ADS)

    Sysun, V. I.; Sysun, I. V.; Boriskov, P. P.

    2016-05-01

    We analyze experimental data on a transient thermal electroforming of a Pt/NiO/Pt unipolar memory switching structure. Numerical simulation of this process shows that the channel can be identified with the melting region of nickel oxide, in which its cross section is determined by the maximal breakdown current, a considerable contribution to which can come from a parasitic capacitance. Rough analytic approximations are given for estimating the channel formation parameters.

  3. Development of improved electroforming technique. [for fabricating regeneratively cooled thrust chambers

    NASA Technical Reports Server (NTRS)

    Mccandles, L. C.; Davies, L. G.

    1973-01-01

    Techniques were studied to reinforce or strengthen electroformed nickel to allow a fuller utilization of electroforming as a reliable and low cost fabrication technique for regenerately cooled thrust chambers. Techniques for wire wrapping while electrodepositing were developed that can result in a structurally strong wall with less weight than a conventional electroformed wall. Also a technique of codepositing submicron sized THO2 particles with the nickel to form a dispersion strengthened structure was evaluated. The standard nickel cylinders exhibited an average hoop strength of 80,000 psi with a yield strength of 65,000 psi and a modulus of 25.6 x 10 to the 6th power psi. The as produced dispersion strengthened nickel showed a hoop strength of 97,000 psi with a yield strength of 67,000 psi. This is an increase of 17,000 psi or 21% over the standard nickel hoop strength. The wire wrapping cylinders showed an increased strength over the standard nickel test samples of 26,000 to 66,800 psi which is in the range of 26 to 104% increase in strength over the base standard nickel. These latter test results are indicative of a volume percent wire reinforcement from 15 to 31. The measured hoop strengths agree with calculated composite strengths based upon rule of mixtures.

  4. Alloyed Crystalline Au-Ag Hollow Nanostructures with High Chemical Stability and Catalytic Performance.

    PubMed

    Liu, Renxiao; Guo, Jianhua; Ma, Gang; Jiang, Peng; Zhang, Donghui; Li, Dexing; Chen, Lan; Guo, Yuting; Ge, Guanglu

    2016-07-01

    For bimetallic nanoparticles (NPs), the degree of alloying is beginning to be recognized as a significant factor affecting the NP properties. Here, we report an alloyed crystalline Au-Ag hollow nanostructure that exhibits a high catalytic performance, as well as structural and chemical stability. The Au-Ag alloyed hollow and porous nanoshell structures (HPNSs) with different morphologies and subnanoscale crystalline structures were synthesized by adjusting the size of the sacrificial Ag NPs via a galvanic replacement reaction. The catalytic activities of the nanomaterials were evaluated by the model reaction of the catalytic reduction of p-nitrophenol by NaBH4 to p-aminophenol. The experimental results show that the subnanoscale crystalline structure of the Au-Ag bimetallic HPNSs has much greater significance than the apparent morphology does in determining the catalytic ability of the nanostructures. The Au-Ag alloyed HPNSs with better surface crystalline alloying microstructures and open morphologies were found to exhibit much higher catalytic reaction rates and better cyclic usage efficiencies, probably because of the better dispersion of active Au atoms within these materials. These galvanic replacement-synthesized alloyed Au-Ag HPNSs, fabricated by a facile method that avoids Ag degradation, have potential applications in catalysis, nanomedicine (especially in drug/gene delivery and cancer theranostics), and biosensing. PMID:27268019

  5. SYNTHESIS AND PERFORMANCE OF FE-BASED AMORPHOUS ALLOYS FOR NUCLEAR WASTE REPOSITORY APPLICATIONS

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-08

    In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s that exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. Moreover, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys with increased cross-section for thermal neutron capture will be outlined to demonstrate that through careful design of alloy composition it is possible to tailor the material properties of the thermally spray-formed amorphous coating to accommodate the challenges anticipated in typical nuclear waste storage applications over tens of thousands of years in a variety of corrosive environments.

  6. Performance of V-4Cr-4Ti Alloy Exposed to the JFT-2M Tokamak Environment

    SciTech Connect

    Johnson, W.R.; Trester, P.W.; Sengoku, S.; Ishiyama, S.; Fukaya, K.; Eto, M.; Oda, T.; Hirohata, Y.; Hino, T.; Tsai, H.

    1999-10-01

    A long-term test has been conducted in the JFT-2M tokamak fusion device to determine the effects of environmental exposure on the mechanical and chemical behavior of a V-4Cr-4Ti alloy. Test specimens of the alloy were exposed in the outward lower divertor chamber of JFT-2M in a region away from direct contact with the plasma and were preheated to 300 C just prior to and during selected plasma discharges. During their nine-month residence time in JFT-2M, the specimens experienced approximately 200 lower single-null divertor shots at 300 C, during which high energy particle fluxes to the preheated test specimens were significant, and approximately 2,010 upper single-null divertor shots and non-diverter shots at room temperature, for which high energy particle fluxes to and expected particle retention in the test specimens were very low. Data from post-exposure tests have indicated that the performance of the V-4Cr-4Ti alloy would not be significantly affected by environmental exposure to gaseous species at partial pressures typical for tokamak operation. Deuterium retention in the exposed alloy was also low (<2 ppm). Absorption of interstitial by the alloy was limited to the very near surface, and neither the strength nor the Charpy impact properties of the alloy appeared to be significantly changed from the exposure to the JFT-2M tokamak environment.

  7. Corrosion performance of metals and alloys in a tuff geochemical environment

    SciTech Connect

    Van Konynenburg, R.A.; McCright, R.D.

    1985-03-20

    Reference and alternate alloy systems have been chosen for use in fabricating waste packages for a potential high-level nuclear waste repository in tuff. The main corrosion concerns have been identified. Testing performed to date indicates that austenitic stainless steels woul perform well as package materials under the expected conditions as well as the less likely extreme conditions so far postulated. Carbon steel appears to be adequate as a material for borehole liners. Copper-based alloys and Zircaloys are also undergoing corrosion testing, the former as alternate package materials, and the latter because of their presence as spent fuel cladding. 17 references, 2 tables.

  8. Comparison study of different coatings on degradation performance and cell response of Mg-Sr alloy.

    PubMed

    Shangguan, Yongming; Sun, Lina; Wan, Peng; Tan, Lili; Wang, Chengyue; Fan, Xinmin; Qin, Ling; Yang, Ke

    2016-12-01

    To solve the problem of rapid degradation for magnesium-based implants, surface modification especially coating method is widely studied and showed the great potential for clinical application. However, as concerned to the further application and medical translation for biodegradable magnesium alloys, there are still lack of data and comparisons among different coatings on their degradation and biological properties. This work studied three commonly used coatings on Mg-Sr alloy, including micro-arc oxidation coating, electrodeposition coating and chemical conversion coating, and compared these coatings for requirements of favorable degradation and biological performances, how each of these coating systems has performed. Finally the mechanism for the discrepancy between these coatings is proposed. The results indicate that the micro-arc oxidation coating on Mg-Sr alloy exhibited the best corrosion resistance and cell response among these coatings, and is proved to be more suitable for the orthopedic application. PMID:27612693

  9. Performance improvement of Sn-Co alloy film anodes for lithium-ion batteries

    NASA Astrophysics Data System (ADS)

    Li, Peng; Chen, Yun; Zeng, Duoqing; Xiao, Qizhen; Li, Zhaohui; Lei, Gangtie

    2014-05-01

    Three sets of Sn-Co alloy films were electrochemically deposited onto nodule-type Cu foil in aqueous solution. The results of X-ray diffraction (XRD), atomic absorption spectroscopy (AAS) and scanning electron microscopy (SEM) proved that the electrochemical current density and the depositing time had influence on the structure and the morphology of the alloy films. The electrochemical properties of the Sn-Co alloy film electrodes for lithium-ion battery were investigated by galvanostatic charge-discharge test and cyclic voltammetry (CV). The Sn-Co alloy with the thickness of 0.8 μm created at the current density of 15 mA cm-2 presents excellent electrochemical performance with the discharge capacity of 949.3 mAh g-1 at the first cycle and 661.1 mAh g-1 after 70 cycles. The high coulombic efficiency of almost 100% can be observed at different current rate. The improved performance is attributed to the structure of Cu foil, the optimized Co content and thickness of the alloy film, which were beneficial to strengthen the adhesion of the active materials to the current collector, shorten diffusion length of lithium ions and reduce the electrical resistance.

  10. Characterization of high performance austenitic and ODS alloys for SCWR conditions

    SciTech Connect

    Penttila, S.; Toivonen, A.; Auerkari, P.; Novotny, R.

    2012-07-01

    High temperature oxidation resistance is of critical importance for the in-reactor components of the European supercritical water reactor (SCWR) concept. To consider candidate materials for this purpose, selected austenitic steels, iron based ODS (Oxide Dispersion Strengthened) alloys and one Ni alloy have been tested by exposure to supercritical water at 650 deg. C/25 MPa up to 2000 h. Results of observed mass change, oxide thickness and composition after exposure are shown and discussed regarding implications for long term oxidation performance. (authors)

  11. Optimal Performance of Buildings Isolated By Shape-Memory-Alloy-Rubber-Bearing (SMARB) Under Random Earthquakes

    NASA Astrophysics Data System (ADS)

    Das, Sumanta; Mishra, Sudib K.

    2014-05-01

    Shape Memory Alloy (SMA)-based bearing has been proposed recently for improved base isolation by optimal choice of its transformation strength. Presently, superior performances of the Shape-Memory-Alloy-Rubber-Bearing (SMARB) over the elastomeric bearing are established in mitigating seismic vibration under constraint on maximum isolator displacement. The optimal transformation strengths are proposed through constrained optimization based on stochastic responses. Numerical simulation reveals that Lead Rubber Bearings (LRB) either fails to provide feasible parameters or leads to large floor acceleration, compromising the isolation efficiency. Contrarily, optimal SMARB can efficiently enforce such constraint without greatly affecting the isolation efficiency. Evidence of robustness of SMARB over LRB is also established.

  12. Boundary Engineering for the Thermoelectric Performance of Bulk Alloys Based on Bismuth Telluride.

    PubMed

    Mun, Hyeona; Choi, Soon-Mok; Lee, Kyu Hyoung; Kim, Sung Wng

    2015-07-20

    Thermoelectrics, which transports heat for refrigeration or converts heat into electricity directly, is a key technology for renewable energy harvesting and solid-state refrigeration. Despite its importance, the widespread use of thermoelectric devices is constrained because of the low efficiency of thermoelectric bulk alloys. However, boundary engineering has been demonstrated as one of the most effective ways to enhance the thermoelectric performance of conventional thermoelectric materials such as Bi2 Te3 , PbTe, and SiGe alloys because their thermal and electronic transport properties can be manipulated separately by this approach. We review our recent progress on the enhancement of the thermoelectric figure of merit through boundary engineering together with the processing technologies for boundary engineering developed most recently using Bi2 Te3 -based bulk alloys. A brief discussion of the principles and current status of boundary-engineered bulk alloys for the enhancement of the thermoelectric figure of merit is presented. We focus mainly on (1) the reduction of the thermal conductivity by grain boundary engineering and (2) the reduction of thermal conductivity without deterioration of the electrical conductivity by phase boundary engineering. We also discuss the next potential approach using two boundary engineering strategies for a breakthrough in the area of bulk thermoelectric alloys. PMID:25782971

  13. The corrosion performance of nickel-based alloys in a reverse osmosis plant utilizing seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Odwani, A.

    1998-12-31

    Four nickel-based alloys, UNS N06625, UNS N08825, UNS N10276, and UNS N05500, were evaluated in terms of their corrosion performance in a seawater reverse osmosis plant using the electrochemical impedance spectroscopy (EIS), open circuit potential (OCP) and linear polarization resistance (LPR) measurements. Slight changes in the EIS spectra were observed for UNS N06625, UNSN10276 and UNS N05500 at low frequencies. However, UNS N08825 EIS spectra exhibited more changes than the other alloys at low frequencies. The OCP of UNS N10276 was more noble than the other alloys under the same conditions. The LPR measurements indicated that UNS N10276 and UNS N05500 exhibited lower corrosion rates than UNS NO6625 and UNS N08825.

  14. Electrochemical kinetic performances of electroplating Co-Ni on La-Mg-Ni-based hydrogen storage alloys

    NASA Astrophysics Data System (ADS)

    Li, Yuan; Tao, Yang; Ke, Dandan; Ma, Yufei; Han, Shumin

    2015-12-01

    Electroplating Co-Ni treatment was applied to the surface of the La0.75Mg0.25Ni3.48 alloy electrodes in order to improve the electrochemical and kinetic performances. The Scanning electron microscope-Energy dispersive spectroscopy and X-ray diffraction results showed that the electrodes were plated with a homogeneous Co-Ni alloy film. The alloy coating significantly improved the high rate dischargeability of the alloy electrode, and the HRD value increased to 57.5% at discharge current density 1875 mA/g after the Co-Ni-coating. The exchange current density I0, the limiting current density IL and the oxidation peak current also increased for the coated alloy. The improvement of overall electrode performances was attributed to an enhancement in electro-catalytic activity and conductivity at the alloy surface, owing to the precipitation of the Co-Ni layer.

  15. Synthesis and Performance of Fe-based Amorphous Alloys for Nuclear Waste Applications

    SciTech Connect

    Kaufman, L; Perepezko, J; Hildal, K

    2007-02-06

    Recent developments in multi-component Fe-based amorphous alloys have shown that these novel materials exhibit outstanding corrosion resistance compared to typical crystalline alloys such as high-performance stainless steels and Ni-based C-22 alloy. During the past decade, amorphous alloy synthesis has advanced to allow for the casting of bulk metallic glasses. In several Fe-based alloy systems it is possible to produce glasses with cooling rates as low as 100 K/s. At such low cooling rates, there is an opportunity to produce amorphous solids through industrial processes such as thermal spray-formed coatings. Moreover, since cooling rates in typical thermal spray processing exceed 1000 K/s, novel alloy compositions can be synthesized to maximize corrosion resistance (i.e. adding Cr and Mo) and to improve radiation compatibility (adding B) and still maintain glass forming ability. The applicability of Fe-based amorphous coatings in typical environments where corrosion resistance and thermal stability are critical issues has been examined in terms of amorphous phase stability and glass-forming ability through a coordinated computational analysis and experimental validation. For example, a wedge casting technique has been applied to examine bulk glass forming alloys by combining multiple thermal probes with a measurement based kinetics analysis and a computational thermodynamics evaluation to elucidate the phase selection competition and critical cooling rate conditions. Based upon direct measurements and kinetics modeling it is evident that a critical cooling rate range should be considered to account for nucleation behavior and that the relative heat flow characteristics as well as nucleation kinetics are important in judging ease of glass formation. Similarly, a novel computational thermodynamics approach has been developed to explore the compositional sensitivity of glass-forming ability and thermal stability. Also, the synthesis and characterization of alloys

  16. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1980

    SciTech Connect

    Not Available

    1981-04-01

    Progress is reported in eight sections: analysis and evaluation studies, test matrices and test methods development, Path A Alloy Development (austenitic stainless steels), Path C Alloy Development (Ti and V alloys), Path D Alloy Development (Fe alloys), Path E Alloy Development (ferritic steels), irradiation experiments and materials inventory, and materials compatibility and hydrogen permeation studies. (DLC)

  17. Promoting the Performance of Layered-Material Photodetectors by Alloy Engineering.

    PubMed

    Yao, Jiandong; Zheng, Zhaoqiang; Yang, Guowei

    2016-05-25

    The successful peeling of graphene heralded the era of van der Waals material (vdWM) electronics. However, photodetectors based on semiconducting transition metal dichalcogenides (TMDs), formulated as MX2 (M = Mo, W; X = S, Se), often suffer either poor responsivity or long response time because of their high density of deep-level defect states (DLDSs). Alloy engineering, which can shift the DLDSs to shallow-level defect states, is proposed to be an efficient strategy to solve this problem. However, proof-of-concept is still lacking, which is probably because of the absence of a facile technology to grow high-quality alloyed TMDs. Here, we report the growth of large-scale and high-quality Mo0.5W0.5S2 alloy films via pulsed laser deposition (PLD). We demonstrate that the resulting Mo0.5W0.5S2 photodetector possesses a stable photoresponse from 370 to 1064 nm. The photocurrent exhibits positive dependence on both the source-drain voltage and incident power density, providing good tunability for multifunctional photoelectrical applications. We also establish that, because of the suppression of DLDSs with alloy engineering, the Mo0.5W0.5S2 photodetector achieves a good responsivity of 5.8 A/W and a response time shorter than 150 ms. The working mechanism for the suppression of DLDSs in Mo0.5W0.5S2 is unveiled by qualitatively analyzing the alloying-dressed band structure. In conclusion, the excellent performance of the PLD-grown Mo0.5W0.5S2 photodetector may pave the way for next-generation photodetection. The approach shown here represents a fundamental and universal scenario for the development of alloyed TMDs. PMID:27152481

  18. Design and identification of high performance steel alloys for structures subjected to underwater impulsive loading

    NASA Astrophysics Data System (ADS)

    Wei, Xiaoding; Latourte, Felix; Feinberg, Zack; Olson, Gregory; Espinosa, Horacio; Micro; Nanomechanics Laboratory Team; Olson Group Team

    2011-06-01

    To characterize the performance of naval structures, underwater blast experiments have been developed. Martensitic and austenitic steel alloys were designed to optimize the performance of structures subjected to impulsive loads. The deformation and fracture characteristics of the designed steel alloys were investigated experimentally and computationally. The experiments were based on an instrumented fluid structure interaction apparatus, in which deflection profiles were recorded. The computational study was based on a modified Gurson damage model able to accurately describe ductile failure under various loading paths. The model was calibrated for two high performance martensitic steels (HSLA-100 and BA-160) and an austenitic steel (TRIP-120). The martensitic steel (BA-160) was designed to maximize strength and fracture toughness while the austenitic steel (TRIP-120) was designed to maximize uniform ductility. The combined experimental-computational approach provided insight into the relationships between material properties and blast resistance of structures.

  19. Performance of Alumina-Forming Austenitic Steels, Fe-base and Ni-base alloys exposed to metal dusting environments

    SciTech Connect

    Vande Put Ep Rouaix, Aurelie; Unocic, Kinga A; Pint, Bruce A; Brady, Michael P

    2011-01-01

    A series of conventional Fe- and Ni- base, chromia- and alumina- forming alloys, and a newly developed creep-resistant, alumina-forming austenitic steel were developed and its performance relative to conventional Fe- and Ni-based chromia-forming alloys was evaluated in metal dusting environments with a range of water vapor contents. Five 500h experiments have been performed at 650 C with different water vapor contents and total pressures. Without water vapor, the Ni-base alloys showed greater resistance to metal dusting than the Fe-base alloys, including AFA. However, with 10-28% water vapor, more protective behavior was observed with the higher-alloyed materials and only small mass changes were observed. Longer exposure times are in progress to further differentiate performance.

  20. Fatigue Performance of Fluidized Bed Heat Treated 319 Alloy Diesel Cylinder Heads

    NASA Astrophysics Data System (ADS)

    Chaudhury, Sujoy K.; Apelian, Diran; Meyer, Philippe; Massinon, Denis; Morichon, Julien

    2015-07-01

    Effects of various heat treatment tempers on fatigue performance of 319 alloy diesel cylinder heads were investigated. Castings were heat treated to T5, T6, and T7 tempers. Castings were solution heat treated and quenched using fluidized beds and aged using both conventional air convective furnace and fluidized bed for T6 and T7 tempers; while they were aged after casting for T5 temper using conventional furnace. Fatigue tests were performed at 373 K (100 °C) and stress ratio equal to -1. Results show that heat treatment has significant effect on the fatigue behavior of 319 alloy. The fatigue strength of T6 tempered 319 alloy is greater than T5 and T7 treatments. Weibull analysis shows that the Weibull modulus and characteristic fatigue life of castings treated (using conventional forced air circulation electrical resistance furnace) to T6 and T7 tempers are greater than T5 temper. This implies that castings treated to T6 and T7 tempers have greater reliability vis-à-vis T5 temper. Fractographic analyses reveal three distinct regions. These are: (I) crack initiation region from the surface, (II) crack propagation region, and (III) catastrophic or monotonic failure region. The relative size of the crack propagation region in T6 and T7 treated samples is greater than T5 treated samples. In general, the monotonic failure region shows typical dimple morphology, which implies significant plastic deformation prior to failure. Dimples on the fractured surface of T5 treated alloy are relatively more faceted than those treated to T6 and T7 tempers. This implies that the 319 alloy treated to T6 and T7 tempers underwent higher degree of plasticity prior to failure than that in the T5 condition.

  1. Electroformed iron as new biomaterial for degradable stents: development process and structure-properties relationship.

    PubMed

    Moravej, M; Prima, F; Fiset, M; Mantovani, D

    2010-05-01

    An electroforming technique was developed for fabricating iron foils targeted for application as biodegradable cardiovascular stent material. The microstructure, mechanical properties and corrosion of electroformed iron (E-Fe) foils were evaluated and compared with those of pure iron made by casting and thermomechanical treatment (CTT-Fe), with 316L stainless steel (316L SS) and with other candidate metallic materials for biodegradable stents. Electron backscattered diffraction revealed an average grain size of 4 microm for E-Fe, resulting in a high yield (360 MPa) and ultimate tensile strength (423 MPa) being superior to those of other metallic biodegradable stent materials. Annealing at 550 degrees C was found to improve the ductility of the E-Fe from 8% to 18%. The corrosion rate of E-Fe in Hanks' solution, measured by potentiodynamic polarization, was higher than that of CTT-Fe, which had been found to have a slow in vivo degradation. The results showed that E-Fe possesses fine-grain microstructure, suitable mechanical properties and moderate corrosion rate as a degradable stent material. PMID:20085829

  2. Development and High Temperature Property Evaluation of Ni-Co-Cr-Al Composite Electroforms

    NASA Astrophysics Data System (ADS)

    Srivastava, Meenu; Siju; Balaraju, J. N.; Ravisankar, B.

    2015-05-01

    Ni-Co-Cr-Al composite electroforms were developed with cobalt content of 10 and 40 wt.%. Cr and Al nano-particles were suspended in sulphamate electrolyte and co-deposited in the Ni-Co matrices. The surface morphology was investigated using field emission scanning electron microscope and the composition analyzed by energy-dispersive x-ray analysis. The oxidation resistance of the electroforms was studied from 600 to 1000 °C. The weight gain of Ni-10 wt.%Co-Cr-Al was less (better oxidation resistance) compared to Ni-Cr-Al and Ni-40 wt.%Co-Cr-Al. The x-ray diffraction studies revealed that the oxidation product formed on the surface of Ni-Cr-Al and Ni-10 wt.%Co-Cr-Al consisted of NiO and Al2O3, while Ni-40 wt.%Co-Cr-Al comprised oxides such as NiCo2O4, CrO3, CoO, NiO, and Al2O3. The hot corrosion behavior was investigated in 75%Na2SO4 + 25%NaCl environment at 800 °C. It was found that the hot corrosion resistance of the composite coating improved with increase in cobalt content. The probable composition suitable for high-temperature applications was found to be Ni-10 wt.%Co-Cr-Al.

  3. Development of grazing-incidence multilayer mirrors by direct Ni electroforming replication: a status report

    NASA Astrophysics Data System (ADS)

    Pareschi, G.; Basso, S.; Citterio, O.; Ghigo, M.; Mazzoleni, F.; Spiga, D.; Burkert, W.; Freyberg, M.; Hartner, G. D.; Conti, G.; Mattaini, E.; Grisoni, G.; Valsecchi, G.; Negri, B.; Parodi, G.; Marzorati, A.; dell'Acqua, P.

    2005-08-01

    The Ni electroforming replication process has been used successfully by Beppo-SAX, JET-X/SWIFT, and XMM-Newton, to produce their gold-coated X-ray mirrors. The important feature of the technique is that, also with thin substrates, it is possible to achieve a good angular resolution, which is important for obtaining high signal-to-noise ratios in deep observations and imaging extended sources, while the assembly and integration of the monolithic shells is a relatively easy task. Two approaches can be used for the up grade of this technique also to the case of mirrors with multilayer coating, to be used in future hard X-ray missions: i) the direct replication of the mirror shell, after the deposition of the multilayer film on the master (mandrel) surface followed by the electroforming of the Ni walls, ii) the application of the multilayer film to the internal surface of Ni mirror shells, previously realized by replication. In this paper the last results achieved in Italy in the context of an activity aiming at the development of the former of the two methods will be presented and discussed.

  4. Technical and economic advantages of making lead-acid battery grids by continuous electroforming

    NASA Astrophysics Data System (ADS)

    Warlimont, H.; Hofmann, T.

    A new continuous electroforming process to manufacture lead grids for automotive and industrial lead-acid batteries has been developed. A galvanic cell comprising a drum cathode for electroforming and a subsequent series of galvanic cells which form a strip galvanizing line are operating in a single, fully continuous, automatic process. Virgin lead or lead scrap may be used as the anode material. The product is grid strip of any specified thickness and design which can be fed into existing strip-pasting equipment. The composition and microstructure of the grid material can be varied to provide increased corrosion resistance and increased paste adherence. A unique feature of the material is its inherent layered composite structure that allows optimization of the properties according to particular functional requirements. Thus, both the specific power and the specific energy of the battery can be increased by reducing weight. The material properties increase the calendar life of the battery by increasing the corrosion resistance of the grid, and increase the cycle-life of the battery by improved adherence of the positive active material. The technical and economic features and competitive advantages of this new technology and product are presented in quantitative terms.

  5. Effect of mechanical surface treatments on fatigue performance of titanium alloys

    SciTech Connect

    Wagner, L.

    1999-07-01

    Generally, mechanical surface treatments induce high dislocation densities in near-surface regions. Due to the local plastic deformation, residual stresses are developed and the surface topography is changed. The effect of these parameters on the fatigue performance after shot peening is illustrated for Ti-6Al-4V. Results on the influence of shot peening and roller-burnishing on {alpha}-, ({alpha}+{beta})- and metastable-{beta}-alloys are compared and contrasted.

  6. Ball-Burnishing and Roller-Burnishing to Improve Fatigue Performance of Structural Alloys

    NASA Astrophysics Data System (ADS)

    Wagner, Lothar; Ludian, Tomasz; Wollmann, Manfred

    The HCF response to burnishing of a number of structural materials is compared and contrasted. It is shown that alloys which exhibit marked work-hardening during burnishing respond very beneficially with regard to HCF performance while others which show little work-hardening may even react with losses in HCF strength. Possible explanations for such behavior are outlined in terms of mean stress and environmental sensitivities of the fatigue strengths of the various materials and microstructures.

  7. The impact of carbon on single crystal nickel-base superalloys: Carbide behavior and alloy performance

    NASA Astrophysics Data System (ADS)

    Wasson, Andrew Jay

    Advanced single crystal nickel-base superalloys are prone to the formation of casting grain defects, which hinders their practical implementation in large gas turbine components. Additions of carbon (C) have recently been identified as a means of reducing grain defects, but the full impact of C on single crystal superalloy behavior is not entirely understood. A study was conducted to determine the effects of C and other minor elemental additions on the behavior of CMSX-4, a commercially relevant 2nd generation single crystal superalloy. Baseline CMSX-4 and three alloy modifications (CMSX-4 + 0.05 wt. % C, CMSX-4 + 0.05 wt. % C and 68 ppm boron (B), and CMSX-4 + 0.05 wt. % C and 23 ppm nitrogen (N)) were heat treated before being tested in high temperature creep and high cycle fatigue (HCF). Select samples were subjected to long term thermal exposure (1000 °C/1000 hrs) to assess microstructural stability. The C modifications resulted in significant differences in microstructure and alloy performance as compared to the baseline. These variations were generally attributed to the behavior of carbide phases in the alloy modifications. The C modification and the C+B modification, which both exhibited script carbide networks, were 25% more effective than the C+N modification (small blocky carbides) and 10% more effective than the baseline at preventing grain defects in cast bars. All C-modified alloys exhibited reduced as-cast gamma/gamma' eutectic and increased casting porosity as compared to baseline CMSX-4. The higher levels of porosity (volume fractions 0.002 - 0.005 greater than the baseline) were attributed to carbides blocking molten fluid flow during the final stages of solidification. Although the minor additions resulted in reduced solidus temperature by up to 16 °C, all alloys were successfully heat treated without incipient melting by modifying commercial heat treatment schedules. In the B-containing alloy, heat treatment resulted in the transformation of

  8. Characterization of electroforming-free titanium dioxide memristors

    PubMed Central

    Strachan, John Paul; Yang, J Joshua; Montoro, L A; Ospina, C A; Kilcoyne, A L D; Medeiros-Ribeiro, Gilberto

    2013-01-01

    Summary Metal–insulator–metal (MIM) structures based on titanium dioxide have demonstrated reversible and non-volatile resistance-switching behavior and have been identified with the concept of the memristor. Microphysical studies suggest that the development of sub-oxide phases in the material drives the resistance changes. The creation of these phases, however, has a number of negative effects such as requiring an elevated voltage, increasing the device-to-device variability, damaging the electrodes due to oxygen evolution, and ultimately limiting the device lifetime. In this work we show that the deliberate inclusion of a sub-oxide layer in the MIM structure maintains the favorable switching properties of the device, while eliminating many of the negative effects. Electrical and microphysical characterization of the resulting structures was performed, utilizing X-ray and electron spectroscopy and microscopy. In contrast to structures which are not engineered with a sub-oxide layer, we observed dramatically reduced microphysical changes after electrical operation. PMID:23946916

  9. SISGR: Theoretically relating the surface composition of Pt alloys to their performance as the electrocatalysts of low-temperature fuel cells

    SciTech Connect

    Wang, Guofeng

    2010-12-31

    The main goal of this project is to gain fundamental knowledge about the relation between surface composition and catalytic performance of Pt alloy catalysts for oxygen reduction reaction (ORR). Specific objectives are: to develop and improve a first-principles based multiscale computation approach to simulating surface segregation phenomena in Pt alloy surfaces; to evaluate the surface electronic structure and catalytic activity of Pt alloy catalysts and; to relate the surface composition to the catalytic performance of Pt alloy catalysts.

  10. Improvement in performance of reinforced concrete structures using shape memory alloys

    NASA Astrophysics Data System (ADS)

    Bajoria, Kamal M.; Kaduskar, Shreya S.

    2015-04-01

    Shape memory alloys (SMA) are a unique class of materials which have ability to undergo large deformation and also regain its undeformed shape by removal of stress or by heating. This unique property could be effectively utilized to enhance the safety of a structure. This paper presents the pushover analysis performance of a Reinforced Concrete moment resistance frame with the traditional steel reinforcement replaced partially with Nickel-Titanium (Nitinol) SMA. The results are compared with the RC structure reinforced with conventional steel. Partial replacement of traditional steel reinforcement by SMA shows better performance.

  11. Effects of Flux Precoating and Process Parameter on Welding Performance of Inconel 718 Alloy TIG Welds

    NASA Astrophysics Data System (ADS)

    Lin, Hsuan-Liang; Wu, Tong-Min; Cheng, Ching-Min

    2014-01-01

    The purpose of this study is to investigate the effect of activating flux on the depth-to-width ratio (DWR) and hot cracking susceptibility of Inconel 718 alloy tungsten inert gas (TIG) welds. The Taguchi method is employed to investigate the welding parameters that affect the DWR of weld bead and to achieve optimal conditions in the TIG welds that are coated with activating flux in TIG (A-TIG) process. There are eight single-component fluxes used in the initial experiment to evaluate the penetration capability of A-TIG welds. The experimental results show that the Inconel 718 alloy welds precoated with 50% SiO2 and 50% MoO3 flux were provided with better welding performance such as DWR and hot cracking susceptibility. The experimental procedure of TIG welding process using mixed-component flux and optimal conditions not only produces a significant increase in DWR of weld bead, but also decreases the hot cracking susceptibility of Inconel 718 alloy welds.

  12. Localized corrosion of high performance metal alloys in an acid/salt environment

    NASA Technical Reports Server (NTRS)

    Macdowell, L. G.; Ontiveros, C.

    1991-01-01

    Various vacuum jacketed cryogenic supply lines at the Space Shuttle launch site at Kennedy Space Center use convoluted flexible expansion joints. The atmosphere at the launch site has a very high salt content, and during a launch, fuel combustion products include hydrochloric acid. This extremely corrosive environment has caused pitting corrosion failure in the thin walled 304L stainless steel flex hoses. A search was done to find a more corrosion resistant replacement material. The study focussed on 19 metal alloys. Tests which were performed include electrochemical corrosion testing, accelerated corrosion testing in a salt fog chamber, and long term exposure at a beach corrosion testing site. Based on the results of these tests, several nickel based alloys were found to have very high resistance to this corrosive environment. Also, there was excellent agreement between the electrochemical tests and the actual beach exposure tests. This suggests that electrochemical testing may be useful for narrowing the field of potential candidate alloys before subjecting samples to long term beach exposure.

  13. Thirty year atmospheric corrosion performance of 55% aluminum-zinc alloy-coated sheet steel

    SciTech Connect

    Townsend, H.E.; Borzillo, A.R.

    1996-04-01

    In 1964, a series of aluminum-zinc (Al-Zn) alloy coatings were applied to steel sheet on a laboratory continuous hot-dip coating pilot line. The coated sheets were exposed in outdoor corrosion tests in severe marine, moderate marine, rural, and industrial atmospheres. Following eight years of testing, the 55% Al-Zn composition was selected as the optimum composition because it combined excellent long-term durability with the ability to provide cut-edge protection to the steel substrate. Now, after 30 years of continued outdoor testing, the results show conclusively that the 55% Al-Zn alloy coating has better than twice the life of an ordinary zinc coating of equal thickness, and that it provides enduring cut-edge protection. Following identification of the optimum composition in 1972, steel sheet with the 55% Al-Zn alloy coating was produced commercially by Bethlehem Steel. Large quantities of this material have been put in service as unpainted roofing on metal buildings. Inspections of these buildings show that the corrosion performance is excellent for roofs that have been in service for up to 22 years in a variety of US environments. These results confirm the conclusions of the earlier outdoor tests.

  14. Performance of commercial aluminium alloys as anodes in gelled electrolyte aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Pino, M.; Chacón, J.; Fatás, E.; Ocón, P.

    2015-12-01

    The evaluation of commercial aluminium alloys, namely, Al2024, Al7475 and Al1085, for Al-air batteries is performed. Pure Al cladded Al2024 and Al7475 are also evaluated. Current rates from 0.8 mA cm-2 to 8.6 mA cm-2 are measured in a gel Al-air cell composed of the commercial alloy sample, a commercial air-cathode and an easily synthesizable gelled alkaline electrolyte. The influence of the alloying elements and the addition to the electrolyte of ZnO and ZnCl2, as corrosion inhibitors is studied and analysed via EDX/SEM. Specific capacities of up to 426 mAh/g are obtained with notably flat potential discharges of 1.3-1.4 V. The competition between self-corrosion and oxidation reactions is also discussed, as well as the influence of the current applied on that process. Al7475 is determined to have the best behaviour as anode in Al-air primary batteries, and cladding process is found to be an extra protection against corrosion at low current discharges. Conversely, Al1085 provided worse results because of an unfavourable metallic composition.

  15. Electrochemical performance and capacity degradation mechanism of single-phase La-Mg-Ni-based hydrogen storage alloys

    NASA Astrophysics Data System (ADS)

    Liu, Jingjing; Li, Yuan; Han, Da; Yang, Shuqin; Chen, Xiaocui; Zhang, Lu; Han, Shumin

    2015-12-01

    La-Mg-Ni-based hydrogen storage alloys are a promising candidate for the negative electrode materials of nickel metal hydride batteries. However, their fast capacity degradation hinders them from more extensive application. In this study, the electrochemical performance and capacity degradation mechanism of single-phase La2MgNi9, La3MgNi14 and La4MgNi19 alloys are studied from the perspective of their constituent subunits. It is found that the rate capability and cycling stability of the alloy electrodes increase with higher [LaNi5]/[LaMgNi4] subunit ratio, while the discharge capacity shows a reverse trend. Degradation study shows that the inter-molecular strains in the alloys are the main reason that leads to the fast capacity degradation of La-Mg-Ni-based alloys. The strains are caused by the difference in the expansion/contraction properties between [LaNi5] and [LaMgNi4] subunits during charge/discharge which is mainly observed in the H-dissolved solid solution instead of hydride. It is also found that the strains can be relieved by adjusting [LaNi5]/[LaMgNi4] subunit ratio of the alloys, thus achieving less pulverization and oxidation, and better cycling stability. We expect our findings can inspire new thoughts on improving the electrochemical performance of La-Mg-Ni-based alloys by tuning their superlattice structures.

  16. Mn in misch-metal based superlattice metal hydride alloy - Part 2 Ni/MH battery performance and failure mechanism

    NASA Astrophysics Data System (ADS)

    Young, K.; Koch, J.; Yasuoka, S.; Shen, H.; Bendersky, L. A.

    2015-03-01

    The performance and failure mode of Ni/MH batteries made from a series of Mn-modified A2B7 superlattice and a commercially available AB5 metal hydride alloys were studied and reported. Cells with the Mn-free A2B7 alloy generally show improved low-temperature, higher peak power, and similar charge-retention behavior over those with a conventional AB5 alloy. As Mn-additive amount increased, cell voltage and high-rate capacity improved, low temperature, charge retention, and cycle life first improved, but then deteriorated, and peak power and high temperature voltage stand deteriorated. Analysis of battery performance test results show the use of a superlattice alloy containing 2.3% Mn as the best overall alloy composition. Failure analysis of the highly cycled AB5 alloy containing cells indicate a balanced degradation in negative, positive, separator, and a moderate loss of electrolyte. Same analysis on cells containing the various superlattice alloys suffered from a high degree of pulverization and oxidation of its negative electrode (with the 9.3% Mn content experiencing the worst amount of pulverization/oxidation) and a high degree of electrolyte loss.

  17. Severe sour gas service performance of HIP-clad alloy 625

    SciTech Connect

    Bednarowicz, T.A.; Byrd, J.D.; Raymond, E.L.; Bunch, P.D.

    1989-01-01

    A cladding method/material combination has been developed to provide reliable service for high-temperature and pressure sour gas wells producing extremely corrosive fluids. Over the past 10 years, extensive laboratory evaluations combined with field testing and service have demonstrated the desirable performance of hot isostatically pressed (HIP) age-hardenable alloy 625 (UNS N06625) clad oilfield components. The product appears particularly well suited for offshore applications due to the limited inclination to use chemical inhibition and the high degree of product integrity required for environmentally sensitive geographical locations.

  18. Elevated temperature aluminum alloys

    NASA Technical Reports Server (NTRS)

    Meschter, Peter (Inventor); Lederich, Richard J. (Inventor); O'Neal, James E. (Inventor)

    1989-01-01

    Three aluminum-lithium alloys are provided for high performance aircraft structures and engines. All three alloys contain 3 wt % copper, 2 wt % lithium, 1 wt % magnesium, and 0.2 wt % zirconium. Alloy 1 has no further alloying elements. Alloy 2 has the addition of 1 wt % iron and 1 wt % nickel. Alloy 3 has the addition of 1.6 wt % chromium to the shared alloy composition of the three alloys. The balance of the three alloys, except for incidentql impurities, is aluminum. These alloys have low densities and improved strengths at temperatures up to 260.degree. C. for long periods of time.

  19. Enhancement of the electrochemical behaviour and biological performance of Ti-25Ta-5Zr alloy by thermo-mechanical processing.

    PubMed

    Cimpean, Anisoara; Vasilescu, Ecaterina; Drob, Paula; Cinca, Ion; Vasilescu, Cora; Anastasescu, Mihai; Mitran, Valentina; Drob, Silviu Iulian

    2014-05-01

    A new Ti-25Ta-5Zr alloy based only on non-toxic and non-allergic elements was elaborated in as-cast and thermo-mechanical processed, recrystallized states (XRD and SEM) in order to be used as candidate material for implant applications. Its long-term interactions with Ringer-Brown and Ringer solutions of different pH values and its cytocompatibility were determined. The thermo-mechanically processed alloy has nobler electrochemical behaviour than as-cast alloy due to finer microstructure obtained after the applied treatment. Corrosion and ion release rates presented the lowest values for the treated alloy. Nyquist and Bode plots displayed higher impedance values and phase angles for the processed alloy, denoting a more protective passive film. SEM micrographs revealed depositions from solutions that contain calcium, phosphorous and oxygen ions (EDX analysis), namely calcium phosphate. An electric equivalent circuit with two time constants was modelled. Cell culture experiments with MC3T3-E1 pre-osteoblasts demonstrated that thermo-mechanically processed Ti-25Ta-5Zr alloy supports a better cell adhesion and spreading, and enhanced cell proliferation. Altogether, these data indicate that thermo-mechanical treatment endows the alloy with improved anticorrosion and biological performances. PMID:24656361

  20. Progress in bearing performance of advanced nitrogen alloyed stainless steel, Cronidur 30

    SciTech Connect

    Trojahn, W.; Streit, E.; Chin, H.A.; Ehlert, D.

    1998-12-31

    The bearing rig tests performed in this study demonstrate superior bearing performance of Cronidur 30 steel over conventional bearing steels. In these tests the L{sub 10} life of Cronidur 30 steel as calculated by the DIN/ISO 281 method was 80 times the unfactored L{sub 10} life under full lubrication conditions. In boundary lubrication conditions, the Cronidur 30 steel demonstrated the L{sub 10} life capability typical of EHD lubrication conditions, whereas the other steels showed drastically reduced lives. In tests with predamaged races and boundary lubrication conditions, Cronidur 30 demonstrated 8 times the calculated L{sub 10} life, whereas the conventional steels exhibited further reduction in lives. The improved performance of Cronidur 30 steel over conventional bearing steels is attributed to its unique compositional formulation and microstructure that results in provision of balanced properties in the alloy--hardness, toughness, and corrosion resistance.

  1. Proof of concept for a novel, binder-free and conducting carbon-free sulfur battery cathode: Composite electroformation of copper foil with incorporated polythiophene wrapped sulfur particles

    NASA Astrophysics Data System (ADS)

    Erhardt, Claudia; Sörgel, Şeniz; Meinhard, Sandra; Sörgel, Timo

    2015-11-01

    This work, for the first time, presents sulfur electrodes for lithium/sulfur (Li/S) batteries produced by a newly developed single-step electroforming process, which allows simultaneous sulfur incorporation during electroformation of an electrically conducting electrode. This metal is used as binding matrix for the sulfur particles and thereby makes any binder and conducting carbon additives redundant. Furthermore, it serves by itself as the current collector, so that all functionalities (current collector, binder and electrical conductor towards sulfur) are fulfilled by the electroformed metal, while modified sulfur particles are directly incorporated (composite electroformation). In this way, the sulfur cathode can be produced in a single continuous step in form of a metal foil with adjustable thickness and sulfur loading. The process requires functionalization of sulfur to improve its wettability, incorporation homogeneity and volume which is provided by wrapping sulfur particles with polythiophene. Electroformed copper-sulfur composite foils are chosen as a first proof of the new concept. The achieved battery capacity, cycling stability and coulombic efficiency are presented. It is shown that the electroformed copper-sulfur composite foil operates very well as a battery cathode and a discharge capacity of over 400 mAh g-1 at a rate of 0.5 C over 100 cycles is preserved.

  2. Irradiation performance of Fast Flux Test Facility drivers using D9 alloy

    SciTech Connect

    Pitner, A.L.; Gneiting, B.C.; Bard, F.E.

    1994-06-01

    Six test assemblies similar in design to the FFTF driver assembly but employing the advanced alloy D9 in place of Type 316 stainless steel for duct, cladding, and wire wrap material were irradiated to demonstrate the improved performance and lifetime capability of this design. A single pinhole-type breach was incurred in one of the high exposure tests after a peak fuel burnup of 155 MWd/kgM and peak fast neutron fluence of 25 {times} 10{sup 22} n/cm{sup 2} (E > 0.1 MeV). Postirradiation examinations were performed on four of the test assemblies and measured results were compared to analytical evaluations. A revised swelling correlation for D9 Alloy was developed to provide improved agreement between calculated and measured cladding deformation results. A fuel pin lifetime design criterion of 5% calculated hoop strain was derived. Alternatively, fuel pin lifetimes were developed for two irradiation parameters using statistical failure analyses. For a 99.99% reliability, the analyses indicated a peak fast fluence lifetime of 21.0 {times} 10{sup 22} n/cm{sup 2}, or a peak fuel burnup greater than 120 MWd/kgM. The extended lifetime capability of this design would reduce fuel supply requirements for the FFTF by a third relative to the reference driver design.

  3. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, A.

    1988-01-21

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  4. Electrodeposition of magnesium and magnesium/aluminum alloys

    DOEpatents

    Mayer, Anton

    1988-01-01

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/aluminum alloys having varying selected compositions.

  5. Electrodeposition of magnesium and magnesium/aluminum alloys

    SciTech Connect

    Mayer, A.

    1988-10-18

    Electrolytes and plating solutions for use in processes for electroplating and electroforming pure magnesium and alloys of aluminum and magnesium and also electrodeposition processes. An electrolyte of this invention is comprised of an alkali metal fluoride or a quaternary ammonium halide, dimethyl magnesium and/or diethyl magnesium, and triethyl aluminum and/or triisobutyl aluminum. An electrolyte may be dissolved in an aromatic hydrocarbon solvent to form a plating solution. The proportions of the component compounds in the electrolyte are varied to produce essentially pure magnesium or magnesium/alumnum alloys having varying selected compositions.

  6. Elimination of high transient currents and electrode damage during electroformation of TiO2-based resistive switching devices

    NASA Astrophysics Data System (ADS)

    Meng Lu, Yi; Noman, Mohammad; Chen, Wenhao; Salvador, Paul A.; Bain, James A.; Skowronski, Marek

    2012-10-01

    Transient currents associated with electroforming TiO2-based resistive switching devices were measured using three distinct circuits designed to limit them, and they were correlated with physical changes in the top electrode using scanning electron microscopy. A transient current more than 10 times greater than expected was observed when only using the source meter to limit the current via the compliance set point. The large excursion arose from equipment delays and resulted in significant physical changes to the top electrode. An external resistor was used to decrease the excess transient current value to nearly zero, as long as parasitic capacitive discharges were also suppressed. Simultaneously, the physical changes to the top electrode were completely suppressed, indicating physical damage was related to Joule heating from the excess forming currents. The switching characteristics of all devices were similar, implying damage during electroformation of functional switches can be avoided by device/circuit design.

  7. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution

    PubMed Central

    Porcayo-Calderon, J.; Casales-Diaz, M.; Salinas-Bravo, V. M.; Martinez-Gomez, L.

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  8. Performance improvement of vertical ultraviolet-LEDs with AlSi alloy substrates.

    PubMed

    Chen, Kung-Cheng; Huang, Shih-Yung; Wang, Wei-Kai; Horng, Ray-Hua

    2015-06-15

    A composite AlSi alloy substrate was fabricated to eliminate thermal expansion coefficient mismatch in high-power vertical light-emitting diodes (VLEDs). At 2000-mA injection current, the light output power performance of LED/sapphire, VLED/Si, and VLED/AlSi are 1458, 2465, and 2499 mW and the wall-plug efficiencies are 13.66%, 26.39%, and 28.02%, respectively. The enhanced performance is attributable to the lower tensile stress and series resistance in VLED/AlSi than in LED/sapphire. The surface temperature of LED/AlSi is almost identical to and lower than that of LED/Si and LED/sapphire, respectively. Raman spectroscopy confirms that the residual strain in GaN film bonding on the composite AlSi is lower than that on bulk sapphire. PMID:26193525

  9. Fuel Performance Experiments and Modeling: Fission Gas Bubble Nucleation and Growth in Alloy Nuclear Fuels

    SciTech Connect

    McDeavitt, Sean; Shao, Lin; Tsvetkov, Pavel; Wirth, Brian; Kennedy, Rory

    2014-04-07

    Advanced fast reactor systems being developed under the DOE's Advanced Fuel Cycle Initiative are designed to destroy TRU isotopes generated in existing and future nuclear energy systems. Over the past 40 years, multiple experiments and demonstrations have been completed using U-Zr, U-Pu-Zr, U-Mo and other metal alloys. As a result, multiple empirical and semi-empirical relationships have been established to develop empirical performance modeling codes. Many mechanistic questions about fission as mobility, bubble coalescience, and gas release have been answered through industrial experience, research, and empirical understanding. The advent of modern computational materials science, however, opens new doors of development such that physics-based multi-scale models may be developed to enable a new generation of predictive fuel performance codes that are not limited by empiricism.

  10. Corrosion Performance of Fe-Cr-Ni Alloys in Artificial Saliva and Mouthwash Solution.

    PubMed

    Porcayo-Calderon, J; Casales-Diaz, M; Salinas-Bravo, V M; Martinez-Gomez, L

    2015-01-01

    Several austenitic stainless steels suitable for high temperature applications because of their high corrosion resistance and excellent mechanical properties were investigated as biomaterials for dental use. The steels were evaluated by electrochemical techniques such as potentiodynamic polarization curves, cyclic polarization curves, measurements of open circuit potential, and linear polarization resistance. The performance of steels was evaluated in two types of environments: artificial saliva and mouthwash solution at 37°C for 48 hours. In order to compare the behavior of steels, titanium a material commonly used in dental applications was also tested in the same conditions. Results show that tested steels have characteristics that may make them attractive as biomaterials for dental applications. Contents of Cr, Ni, and other minor alloying elements (Mo, Ti, and Nb) determine the performance of stainless steels. In artificial saliva steels show a corrosion rate of the same order of magnitude as titanium and in mouthwash have greater corrosion resistance than titanium. PMID:26064083

  11. The corrosion performance of magnesium alloy AM-SC1 in automotive engine block applications

    NASA Astrophysics Data System (ADS)

    Song, Guangling; Stjohn, David; Bettles, Colleen; Dunlop, Gordon

    2005-05-01

    The magnesium alloy AM-SC1 has been developed as a creep-resistant automotive engine block material. This paper outlines its corrosion performance under laboratory test conditions, considering corrosion on both the external and internal surfaces. This study found that AM-SC1 has a corrosion performance comparable to AZ91 when subjected to an aggressive salt-spray environment or in galvanic-coupling environments. This article further demonstrates that, with the appropriate selection of a commercially available engine coolant, the internal corrosion of AM-SC1 can be maintained at a tolerable level. In addition, internal corrosion resistance can be significantly improved by the addition of fluorides to the coolant solution. It is concluded that AM-SC1 can be successfully used in an engine environment provided that some simple corrosion-prevention strategies are adopted.

  12. Preparation of single crystal of TiNi alloy and its shape memory performance

    NASA Astrophysics Data System (ADS)

    Li, Chonghe; Guo, Ziming; Zhu, Ming; Lu, Xionggang; Ye, Xiaosu; Zhang, Panxin; Zhai, Qijie

    2009-07-01

    The unidirectional solidification equipment based on Bridgman method with high temperature gradient was designed, and the single crystal of Ti-50.0at%Ni alloy was successfully fabricated by this equipment as well as a selective growing zigzag-shaped crystallizer and a steady growth container that were made of electro graphite. The microstructure of single crystal sample was studied by means of Optical Microscopy (OM), Scanning Electron Microscopy (SEM) and Energy Dispersive Spectrometer (EDS); the orientation of single crystal was measured by X-ray technology; the phase transformation points were determined by Differential Scanning Calorimetry (DSC). It is resulted that, the single crystal of TiNi shape memory alloy (SMA) can be prepared with a set of suitable process parameters; the microstructure of the single crystal obtained in this study is dendritic, there is Ti2Ni intermetallic between the dendrites, the angle between the orientation of single crystal and [111] plane is about 15 degree; the shape memory performances are improved obviously and the maximum recoverable strain reaches 10%.

  13. Methodologies for predicting the performance of Ni-Cr-Mo alloys proposed for high level nuclear waste containers

    SciTech Connect

    Dunn, D.S.; Cragnolino, G.A.; Sridhar, N.

    1999-07-01

    For the geologic disposal of the high level nuclear waste (HLW), aqueous corrosion is considered to be the most important factor in the long-term performance of containers, which are the main components of the engineered barrier subsystem. Container life, in turn, is important to the overall performance of the repository system. The proposed container designs and materials have evolved to include multiple barriers and highly corrosion resistant Ni-Cr-Mo alloys, such as Alloys 625 and C-22. Calculations of container life require knowledge of the initiation time and growth rate of localized corrosion. In the absence of localized corrosion, the rate of general or uniform dissolution, given by the passive current density of these materials, is needed. The onset of localized corrosion may be predicted by using the repassivation and corrosion potentials of the candidate container materials in the range of expected repository environments. In initial corrosion tests, chloride was identified as the most detrimental anionic species to the performance of Ni-Cr-Mo alloys. Repassivation potential measurements for Alloys 825, 625, and C-22, conducted over a wide range of chloride concentrations and temperatures, are reported. In addition, steady state passive current density, which will determine the container lifetime in the absence of localized corrosion, was measured for Alloy C-22 under various environmental conditions.

  14. Production, fabrication, and performance of alloy 625 clad steel for aggressive corrosive environments

    SciTech Connect

    Stevens, C.E.; Ross, R.W. Jr.

    1986-06-01

    INCONEL/sup */ alloy 625 is a nickel-chromium-molybdenum-columbium alloy used in aggressive corrosive applications where high strength, fabricability, and outstanding corrosion resistance are required. Because of these properties, the alloy is used by the power and chemical industries in a variety of components in coal-fired, nuclear, and chemical process plants. However, widespread use of INCONEL alloy 625 is limited due to its cost. There is a need, notably in utility flue gas desulfurization systems (scrubbers) for an economical, highly corrosive-resistant material. To satisfy this need, INCONEL alloy 625 thin-gauge clad steel plate was developed by Lukens Steel Company. The corrosion resistance of INCONEL alloy 625 in several aggressive corrosive environments will be reviewed. Additionally, this paper will describe methods used to manufacture, fabricate, and weld INCONEL alloy 625 clad plate. Field test evaluation programs conducted at six power plant scrubber systems will also be reported.

  15. Texture and grain neighborhood effects on Ni-Ti shape memory alloy performance

    NASA Astrophysics Data System (ADS)

    Paranjape, Harshad; Anderson, Peter M.

    2014-10-01

    This work demonstrates how the statistical pseudoelastic performance of individual grains is affected by the local grain neighborhood in polycrystalline shape memory alloys (SMAs). This is achieved using a microstructural finite element (FE) model calibrated to homogenized Ti-50.9 at% Ni SMA. The results show a three-fold variation in the grain level axial transformation strain pT in randomly textured polycrystals, and a ˜20-30% reduction in average pT if plastically predeformed. A key outcome is a performance function to predict pT of a grain, based on the orientations of the grain and its neighbors. Two key strategies to improve polycrystalline SMA performance are identified. The first is to minimize the number of grain boundaries between high-and low-performing grains: plate and bamboo geometries achieve this. The second is to employ high-symmetry orientation relationships between these grains. The results draw on recent experimental studies of grain level performance and provide a theoretical framework to interpret future diffraction tomography studies.

  16. On the performance of low pressure die-cast Al-Cu based automotive alloys: Role of additives

    NASA Astrophysics Data System (ADS)

    Zaki, Gergis Adel

    The present study focuses on the effect of alloying elements, namely, strontium (Sr), titanium (Ti), zirconium (Zr), scandium (Sc) and silver(Ag) individually or in combination, on the performance of a newly developed Al-2%Cu based alloy. A total of thirteen alloy compositions were used in the study. Tensile test bar castings were prepared employing the low pressure die casting (LPDC) technique. The test bars were solution heat treated at 495°C for 8 hours, followed by quenching in warm water, and then subjected to different isochronal aging treatments using an aging time of 5 hours and aging temperatures of 155°C, 180°C, 200°C, 240°C and 300°C. Tensile testing of as-cast and heat-treated test bars was carried out at room temperature using a strain rate of 4 x 10-4s-1. Five test bars were used per alloy composition/condition. Hardness measurements were also carried out on these alloys using a Brinell hardness tester. The microstructures of selected samples were examined using optical microscopy and electron probe microanalysis (EPMA). The results showed that adding Ti in the amount of 0.15 wt% in the form of Al-5%Ti-1%B master alloy is sufficient to refine the grains in the cast structure in the presence of 200 ppm Sr (0.02 wt%). Addition of Zr and Sc did not contribute further to the grain refining effect. The main role of addition of these two elements appeared in the formation of complex compounds with Al and Ti. Their presence resulted in extending the aging temperature range before the onset of softening. Mathematical analysis of the hardness and tensile data was carried out using the Minitab statistical software program. It was determined that the alloy containing (0.5wt% Zr + 0.15wt% Ti) is the most effective in maximizing the alloy tensile strength over the range of aging temperatures, from 155°C to 300°C. Addition of Ag is beneficial at high aging temperatures, in the range of 240°C-300°C. However, it is less effective compared to the (Zr + Ti

  17. Design and performance of a shape memory alloy-reinforced composite aerodynamic profile

    NASA Astrophysics Data System (ADS)

    Simpson, J. C.; Boller, C.

    2008-04-01

    Based on a shape memory alloy (SMA)-reinforced composite developed separately, the applicability of the composite has been demonstrated through realization of a realistically scaled aerodynamic profile of around 0.5 m span by 0.5 m root chord whose skins had been made from this composite. The design, manufacturing and assembly of the profile are described. The curved skins were manufactured with two layers of SMA wires integrated into the layup of aramid fibre prepregs. All SMA wires were connected such that they can be operated as individual sets of wires and at low voltages, similar to the conditions for electrical energy generation in a real aircraft. The profile was then mounted on a vibration test rig and excited by a shaker at its tip which allowed the dynamic performance of the profile to be validated under internal actuation conditions generated through the SMA wires.

  18. Enhanced microwave absorbing performance of CoNi alloy nanoparticles anchored on a spherical carbon monolith.

    PubMed

    Li, Na; Hu, Changwen; Cao, Minhua

    2013-05-28

    CoNi alloy nanoparticles anchored on a spherical carbon monolith (CoNi-C) were prepared by a solvothermal route and subsequent heat treatment without any templates. Their permittivity and permeability behaviors were studied in the frequency range of 2-18 GHz. The CoNi-C composites showed the best microwave absorbing performances compared to those of Co-C and Ni-C. The maximum reflection loss of the CoNi-C nanocomposites can reach -50.2 dB at 7.7 GHz with samples of 4 mm in thickness, better than that of the Ni-C composites, while the Co-C composites showed almost no absorption at all. The absorption mechanism of the three absorbents was also discussed. PMID:23595353

  19. Microstructures and Hardness/Wear Performance of High-Carbon Stellite Alloys Containing Molybdenum

    NASA Astrophysics Data System (ADS)

    Liu, Rong; Yao, J. H.; Zhang, Q. L.; Yao, M. X.; Collier, Rachel

    2015-12-01

    Conventional high-carbon Stellite alloys contain a certain amount of tungsten which mainly serves to provide strengthening to the solid solution matrix. These alloys are designed for combating severe wear. High-carbon molybdenum-containing Stellite alloys are newly developed 700 series of Stellite family, with molybdenum replacing tungsten, which are particularly employed in severe wear condition with corrosion also involved. Three high-carbon Stellite alloys, designated as Stellite 706, Stellite 712, and Stellite 720, with different carbon and molybdenum contents, are studied experimentally in this research, focusing on microstructure and phases, hardness, and wear resistance, using SEM/EDX/XRD techniques, a Rockwell hardness tester, and a pin-on-disk tribometer. It is found that both carbon and molybdenum contents influence the microstructures of these alloys significantly. The former determines the volume fraction of carbides in the alloys, and the latter governs the amount of molybdenum-rich carbides precipitated in the alloys. The hardness and wear resistance of these alloys are increased with the carbide volume fraction. However, with the same or similar carbon content, high-carbon CoCrMo Stellite alloys exhibit worse wear resistance than high-carbon CoCrW Stellite alloys.

  20. Fatigue performance of medical Ti6Al4V alloy after mechanical surface treatments.

    PubMed

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material's microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements. PMID:25823001

  1. Fatigue Performance of Medical Ti6Al4V Alloy after Mechanical Surface Treatments

    PubMed Central

    Sonntag, Robert; Reinders, Jörn; Gibmeier, Jens; Kretzer, J. Philippe

    2015-01-01

    Mechanical surface treatments have a long history in traditional engineering disciplines, such as the automotive or aerospace industries. Today, they are widely applied to metal components to increase the mechanical performance of these. However, their application in the medical field is rather rare. The present study aims to compare the potential of relevant mechanical surface treatments on the high cycle fatigue (R = 0.1 for a maximum of 10 million cycles) performance of a Ti6Al4V standard alloy for orthopedic, spinal, dental and trauma surgical implants: shot peening, deep rolling, ultrasonic shot peening and laser shock peening. Hour-glass shaped Ti6Al4V specimens were treated and analyzed with regard to the material’s microstructure, microhardness, residual stress depth profiles and the mechanical behavior during fatigue testing. All treatments introduced substantial compressive residual stresses and exhibited considerable potential for increasing fatigue performance from 10% to 17.2% after laser shock peening compared to non-treated samples. It is assumed that final mechanical surface treatments may also increase fretting wear resistance in the modular connection of total hip and knee replacements. PMID:25823001

  2. The Improvement of Tribological and Fatigue Properties of Casting Magnesium Alloy AZ91 Performed Diamond Like Carbon Coating

    NASA Astrophysics Data System (ADS)

    Akebono, Hiroyuki; Suzuki, Hideto

    In recent years, magnesium alloy has been widely used because of its low weight and ease of recycling. However, because magnesium alloys provide inferior wear resistance, it is necessary to improve this property to use magnesium alloy for more machine parts. For this study, we produced a diamond like carbon (DLC) coating that has high hardness, low friction, and excellent wear resistance. With DLC coated onto a soft material such as magnesium alloy, the adhesion strength between the substrate and the coating poses an important problem. Therefore, in this study, to acquire high adhesion strength, the DLC coating process was performed using unbalanced magnetron sputtering (UBMS). A tungsten-doped inter-layer was formed on the substrate. Onto the inter-layer, nano-order DLC coatings of two kinds were laminated. Wear tests and fatigue tests were carried out. The DLC-coated magnesium alloy exhibited excellent wear friction. Furthermore, DLC coatings raised its fatigue reliability over that of the substrate alone.

  3. Alloy development for irradiation performance. Quarterly progress report for period ending December 31, 1979

    SciTech Connect

    Ashdown, B.G.

    1980-04-01

    Progress is reported concerning preparation of a materials handbook for fusion, creep-fatigue of first-wall structural materials, test results on miniature compact tension fracture toughness specimens, austenitic stainless steels, Fe-Ni-Cr alloys, iron-base alloys with long-range crystal structure, ferritic steels, irradiation experiments, corrosion testing, and hydrogen permeation studies. (FS)

  4. Progress towards high performance low cost [ital a]-Si:H alloy multijunction modules

    SciTech Connect

    Catalano, A.; Bennett, M.; Newton, J.; Yang, L.; Li, Y.; Fieselmann, B.; Wiedeman, S.; D'Aiello, R.V. )

    1992-12-01

    Amorphous silicon alloy based triple junction solar cells and modules with initial efficiencies of approximately 11% have been developed. These devices are expected to exhibit less than a 20% loss before stabilizing. An improved transparent front contact and silicon carbide alloys promise to raise conversion efficiencies to 13%--14%.

  5. Two-Dimensional Atomic-Layered Alloy Junctions for High-Performance Wearable Chemical Sensor.

    PubMed

    Cho, Byungjin; Kim, Ah Ra; Kim, Dong Jae; Chung, Hee-Suk; Choi, Sun Young; Kwon, Jung-Dae; Park, Sang Won; Kim, Yonghun; Lee, Byoung Hun; Lee, Kyu Hwan; Kim, Dong-Ho; Nam, Jaewook; Hahm, Myung Gwan

    2016-08-01

    We first report that two-dimensional (2D) metal (NbSe2)-semiconductor (WSe2)-based flexible, wearable, and launderable gas sensors can be prepared through simple one-step chemical vapor deposition of prepatterned WO3 and Nb2O5. Compared to a control device with a Au/WSe2 junction, gas-sensing performance of the 2D NbSe2/WSe2 device was significantly enhanced, which might have resulted from the formation of a NbxW1-xSe2 transition alloy junction lowering the Schottky barrier height. This would make it easier to collect charges of channels induced by molecule adsorption, improving gas response characteristics toward chemical species including NO2 and NH3. 2D NbSe2/WSe2 devices on a flexible substrate provide gas-sensing properties with excellent durability under harsh bending. Furthermore, the device stitched on a T-shirt still performed well even after conventional cleaning with a laundry machine, enabling wearable and launderable chemical sensors. These results could pave a road toward futuristic gas-sensing platforms based on only 2D materials. PMID:27388231

  6. High performance Zr-based metal hydride alloys for nickel metal hydride batteries

    SciTech Connect

    Young, R.C.; Ovshinsky, S.R.; Huang, B.; Chao, B.S.; Li, Y.

    2000-07-01

    Based upon Ovonic's multi-element, atomic engineering approach, two families of alloys are being used in commercial Nickel Metal Hydride (NiMH) rechargeable batteries, i.e., the mischmetal (Mm) based AB{sub 5} and Zr based AB{sub 2} alloys. While Mm based alloys are faster to activate, they are limited by a discharge capacity of only 320--340 mAh/g. The Zr based alloy, although slightly slower to activate, provides a much higher discharge capacity. In this paper, the authors first discuss the use of Ovonic's multi-element approach to generate a spectrum of disordered local environments. They then present experimental data to illustrate that through these atomically engineered local environments, they are able to control the hydrogen site occupancy, discharge capacity, kinetics, and surface states. The Zr based alloy with a specific discharge capacity of 465 mAh/g and excellent rate capability has been demonstrated.

  7. Performance of tantalum-tungsten alloy selective emitters in thermophotovoltaic systems

    NASA Astrophysics Data System (ADS)

    Stelmakh, Veronika; Rinnerbauer, Veronika; Chan, Walker R.; Senkevich, Jay J.; Joannopoulos, John D.; Soljačić, Marin; Celanovic, Ivan

    2014-06-01

    A tantalum tungsten solid solution alloy, Ta 3% W, based 2D photonic crystal (PhC) was designed and fabricated for high-temperature energy conversion applications. Ta 3% W presents advantages compared to the non-alloys as it combines the better high-temperature thermomechanical properties of W with the more compliant material properties of Ta, allowing for a direct system integration path of the PhC as selective emitter/absorber into a spectrum of energy conversion systems. Indeed metallic PhCs are promising as high performance selective thermal emitters for thermophotovoltaics (TPV), solar thermal, and solar TPV applications due to the ability to tune their spectral properties and achieve highly selective emission. A 2D PhC was designed to have high spectral selectivity matched to the bandgap of a TPV cell using numerical simulations and fabricated using standard semiconductor processes. The emittance of the Ta 3% WPhC was obtained from near-normal reectance measurements at room temperature before and after annealing at 1200 °C for 24h in vacuum with a protective coating of 40 nm HfO2, showing high selectivity in agreement with simulations. SEM images of the cross section of the PhC prepared by FIB confirm the structural stability of the PhC after anneal, i.e. the coating effectively prevented structural degradation due to surface diffusion. The mechanical and thermal stability of the substrate was characterized as well as the optical properties of the fabricated PhC. To evaluate the performance of the selective emitters, the spectral selectivity and useful emitted power density are calculated as a function of operating temperature. At 1200 °C, the useful emitted irradiance is selectively increased by a factor of 3 using the selective emitter as compared to the non-structured surface. All in all, this paper demonstrates the suitability of 2D PhCs fabricated on polycrystalline Ta-W substrates with an HfO2 coating for TPV applications.

  8. Tuning resistance states by thickness control in an electroforming-free nanometallic complementary resistance random access memory

    NASA Astrophysics Data System (ADS)

    Yang, Xiang; Lu, Yang; Lee, Jongho; Chen, I.-Wei

    2016-01-01

    Tuning low resistance state is crucial for resistance random access memory (RRAM) that aims to achieve optimal read margin and design flexibility. By back-to-back stacking two nanometallic bipolar RRAMs with different thickness into a complementary structure, we have found that its low resistance can be reliably tuned over several orders of magnitude. Such high tunability originates from the exponential thickness dependence of the high resistance state of nanometallic RRAM, in which electron wave localization in a random network gives rise to the unique scaling behavior. The complementary nanometallic RRAM provides electroforming-free, multi-resistance-state, sub-100 ns switching capability with advantageous characteristics for memory arrays.

  9. X-ray characterization of short-pulse laser illuminated hydrogen storage alloys having very high performance

    NASA Astrophysics Data System (ADS)

    Daido, Hiroyuki; Abe, Hiroshi; Shobu, Takahisa; Shimomura, Takuya; Tokuhira, Shinnosuke; Takenaka, Yusuke; Furuyama, Takehiro; Nishimura, Akihiko; Uchida, Hirohisa; Ohshima, Takeshi

    2015-09-01

    Hydrogen storage alloys become more and more important in the fields of electric energy production and stage and automobiles such as Ni-MH batteries. The vacancies introduced in hydrogen absorption alloy by charged particle beams were found to be positive effect on the increase in the initial hydrogen absorption reaction rate in the previous study. The initial reaction rates of hydrogen absorption and desorption of the alloy are one of the important performances to be improved. Here, we report on the characterization of the hydrogen absorption reaction rate directly illuminated by a femtosecond and nanosecond lasers instead of particle beam machines. A laser illuminates the whole surface sequentially on a tip of a few cm square LaNi4.6Al0.4 alloy resulting in significant improvement in the hydrogen absorption reaction rate. For characterization of the surface layer, we perform an x-ray diffraction experiment using a monochromatized intense x-ray beam from SPring-8 synchrotoron machine.

  10. On the amorphization behavior and hydrogenation performance of high-energy ball-milled Mg{sub 2}Ni alloys

    SciTech Connect

    Kou, Hongchao; Hou, Xiaojiang; Zhang, Tiebang Hu, Rui; Li, Jinshan; Xue, Xiangyi

    2013-06-15

    Amorphous Mg{sub 2}Ni alloy was prepared by high energy ball-milling starting with polycrystalline Mg{sub 2}Ni which was prepared with the help of a metallurgy method by using a SPEX 8000D mill. The microstructural and phase structure characterization of the prepared materials was performed via scanning electron microscopy, transition electron microscope and X-ray diffraction. The thermal stabilities were investigated by differential scanning calorimetry. The apparent activation energies were determined by means of the Kissinger method. The first and second crystallization reactions take place at ∼ 255 °C and ∼ 410 °C, and the corresponding activation energy of crystallization is E{sub a1} = 276.9 and E{sub a2} = 382.4 kJ/mol, respectively. At 3 MPa hydrogen pressure and 250 °C, the hydrogen absorption capacities of crystalline, partially and fully amorphous Mg{sub 2}Ni alloy are 2.0 wt.%, 3.2 wt.% and 3.5 wt.% within 30 min, respectively. - Graphical Abstract: We mainly focus on the amorphization behavior of crystalline Mg{sub 2}Ni alloy in the high energy ball-milling process and the crystallization behavior of the amorphous Mg{sub 2}Ni alloy in a follow-up heating process. The relationship of milling, microstructure and hydrogenation properties is established and explained by models. - Highlights: • Amorphous Mg{sub 2}Ni has been obtained by high energy ball milling the as-cast alloy. • The amorphization behavior of polycrystalline Mg{sub 2}Ni is presented. • The crystallization behavior of the amorphous Mg{sub 2}Ni alloy is illustrated. • Establish the relationship of milling, microstructure and hydrogenation properties.

  11. The Effect of Active Phase of the Work Material on Machining Performance of a NiTi Shape Memory Alloy

    NASA Astrophysics Data System (ADS)

    Kaynak, Yusuf; Karaca, Haluk E.; Noebe, Ronald D.; Jawahir, I. S.

    2015-06-01

    Poor machinability with conventional machining processes is a major shortcoming that limits the manufacture of NiTi components. To better understand the effects of phase state on the machining performance of NiTi alloys, cutting temperature, tool-wear behavior, cutting force components, tool-chip contact length, chip thickness, and machined surface quality data were generated from a NiTi alloy using precooled cryogenic, dry, minimum quantity lubrication (MQL), and preheated machining conditions. Findings reveal that machining NiTi in the martensite phase, which was achieved through precooled cryogenic machining, profoundly improved the machining performance by reducing cutting force components, notch wear, and surface roughness. Machining in the austenite state, achieved through preheating, did not provide any benefit over dry and MQL machining, and these processes were, in general, inferior to cryogenic machining in terms of machining performance, particularly at higher cutting speeds.

  12. Considerations on the performance and fabrication of candidate materials for the Yucca Mountain repository waste packages highly corrosion resistant nickel-base and titanium-base alloys

    SciTech Connect

    Dalder, E; Goldberg, A

    1995-11-30

    Among the metallurgical factors that affect the performance of a material in a given environment are alloy composition, alloy segregation, depletion of alloying elements, non-uniform microstructures, precipitation leading to an increase in susceptibility to corrosion as well as decreases in ductility, residual plastic deformation, and residual stresses. Precipitation often occurs preferentially at grain boundaries, causing depletion of critical elements in regions adjacent to these boundaries. Continuous grain-boundary precipitates can lead to drops in ductility and toughness. The presence of non-metallic inclusions, if excessive and/or segregated, can also cause embrittlement. Segregation of alloying elements can result in localized galvanic action. Depletion of alloying elements as well as segregation can result in reductions in the concentrations of critical elements below those necessary to resist localized corrosion. Segregation and alloy depletion can also facilitate precipitation that could lead to embrittlement.

  13. Cryogenic machining and burnishing of AZ31B magnesium alloy for enhanced surface integrity and functional performance

    NASA Astrophysics Data System (ADS)

    Pu, Zhengwen

    Surface integrity of manufactured components has a critical impact on their functional performance. Magnesium alloys are lightweight materials used in the transportation industry and are also emerging as a potential material for biodegradable medical implants. However, the unsatisfactory corrosion performance of Mg alloys limits their application to a great extent. Surface integrity factors, such as grain size, crystallographic orientation and residual stress, have been proved to remarkably influence the functional performance of magnesium alloys, including corrosion resistance, wear resistance and fatigue life. In this dissertation, the influence of machining conditions, including dry and cryogenic cooling (liquid nitrogen was sprayed to the machined surface during machining), cutting edge radius, cutting speed and feed rate, on the surface integrity of AZ31B Mg alloy was investigated. Cryogenic machining led to the formation of a "featureless layer" on the machined surface where significant grain refinement from 12 microm to 31 nm occurred due to dynamic recrystallization (DRX), as well as increased intensity of basal plane on the surface and more compressive residual stresses. Dry and cryogenic burnishing experiments of the same material were conducted using a fixed roller setup. The thickness of the processed-influenced layer, where remarkable microstructural changes occurred, was dramatically increased from the maximum value of 20 microm during machining to 3.4 mm during burnishing. The burnishing process also produced a stronger basal texture on the surface than the machining process. Preliminary corrosion tests were conducted to evaluate the corrosion performance of selected machined and burnished AZ31B Mg samples in 5% NaCl solution and simulated body fluid (SBF ). Cryogenic cooling and large edge radius tools were found to significantly improve the corrosion performance of machined samples in both solutions. The largest improvement in the material

  14. Shape memory alloy micro-actuator performance prediction using a hybrid constitutive model

    NASA Astrophysics Data System (ADS)

    Wong, Franklin C.; Boissonneault, Olivier

    2006-03-01

    The volume and weight budgets in missiles and gun-launched munitions have decreased with the military forces' emphasis on soldier-centric systems and rapid deployability. Reduction in the size of control actuation systems employed in today's aerospace vehicles would enhance overall vehicle performance as long as there is no detrimental impact on flight performance. Functional materials such as shape memory alloys (SMA's) offer the opportunity to create compact, solid-state actuation systems for flight applications. A hybrid SMA model was developed for designing micro-actuated flow effectors. It was based on a combination of concepts originally presented by Likhatchev for microstructural modelling and Brinson for modelling of transformation kinetics. The phase diagram for a 0.1mm SMA wire was created by carrying out tensile tests in a Rheometrics RSA-II solids analyser over a range of temperatures from 30°C to 130°C. The characterization parameters were used in the hybrid model to predict the displacement-time trajectories for the wire. Experimental measurements were made for a SMA wire that was subjected to a constant 150g load and short, intense 4.5 to 10V pulses. Actuation frequency was limited by the cooling rate rather than the heating rate. A second set of experiments studied the performance of SMA wires in an antagonistic micro-actuator set-up. A series of 2 or 3V step inputs were alternately injected into each wire to characterize the peak to peak displacement and the motion time constant. A maximum frequency of 0.25Hz was observed. An antagonistic actuator model based on the hybrid SMA model predicted reasonably well the displacement-time results.

  15. High performing and stable supported nano-alloys for the catalytic hydrogenation of levulinic acid to γ-valerolactone

    NASA Astrophysics Data System (ADS)

    Luo, Wenhao; Sankar, Meenakshisundaram; Beale, Andrew M.; He, Qian; Kiely, Christopher J.; Bruijnincx, Pieter C. A.; Weckhuysen, Bert M.

    2015-03-01

    The catalytic hydrogenation of levulinic acid, a key platform molecule in many biorefinery schemes, into γ-valerolactone is considered as one of the pivotal reactions to convert lignocellulose-based biomass into renewable fuels and chemicals. Here we report on the development of highly active, selective and stable supported metal catalysts for this reaction and on the beneficial effects of metal nano-alloying. Bimetallic random alloys of gold-palladium and ruthenium-palladium supported on titanium dioxide are prepared with a modified metal impregnation method. Gold-palladium/titanium dioxide shows a marked,~27-fold increase in activity (that is, turnover frequency of 0.1 s-1) compared with its monometallic counterparts. Although ruthenium-palladium/titanium dioxide is not only exceptionally active (that is, turnover frequency of 0.6 s-1), it shows excellent, sustained selectivity to γ-valerolactone (99%). The dilution and isolation of ruthenium by palladium is thought to be responsible for this superior catalytic performance. Alloying, furthermore, greatly improves the stability of both supported nano-alloy catalysts.

  16. High performing and stable supported nano-alloys for the catalytic hydrogenation of levulinic acid to γ-valerolactone

    PubMed Central

    Luo, Wenhao; Sankar, Meenakshisundaram; Beale, Andrew M.; He, Qian; Kiely, Christopher J.; Bruijnincx, Pieter C. A.; Weckhuysen, Bert M.

    2015-01-01

    The catalytic hydrogenation of levulinic acid, a key platform molecule in many biorefinery schemes, into γ-valerolactone is considered as one of the pivotal reactions to convert lignocellulose-based biomass into renewable fuels and chemicals. Here we report on the development of highly active, selective and stable supported metal catalysts for this reaction and on the beneficial effects of metal nano-alloying. Bimetallic random alloys of gold-palladium and ruthenium-palladium supported on titanium dioxide are prepared with a modified metal impregnation method. Gold-palladium/titanium dioxide shows a marked,~27-fold increase in activity (that is, turnover frequency of 0.1 s−1) compared with its monometallic counterparts. Although ruthenium-palladium/titanium dioxide is not only exceptionally active (that is, turnover frequency of 0.6 s−1), it shows excellent, sustained selectivity to γ-valerolactone (99%). The dilution and isolation of ruthenium by palladium is thought to be responsible for this superior catalytic performance. Alloying, furthermore, greatly improves the stability of both supported nano-alloy catalysts. PMID:25779385

  17. High performing and stable supported nano-alloys for the catalytic hydrogenation of levulinic acid to γ-valerolactone.

    PubMed

    Luo, Wenhao; Sankar, Meenakshisundaram; Beale, Andrew M; He, Qian; Kiely, Christopher J; Bruijnincx, Pieter C A; Weckhuysen, Bert M

    2015-01-01

    The catalytic hydrogenation of levulinic acid, a key platform molecule in many biorefinery schemes, into γ-valerolactone is considered as one of the pivotal reactions to convert lignocellulose-based biomass into renewable fuels and chemicals. Here we report on the development of highly active, selective and stable supported metal catalysts for this reaction and on the beneficial effects of metal nano-alloying. Bimetallic random alloys of gold-palladium and ruthenium-palladium supported on titanium dioxide are prepared with a modified metal impregnation method. Gold-palladium/titanium dioxide shows a marked,~27-fold increase in activity (that is, turnover frequency of 0.1 s(-1)) compared with its monometallic counterparts. Although ruthenium-palladium/titanium dioxide is not only exceptionally active (that is, turnover frequency of 0.6 s(-1)), it shows excellent, sustained selectivity to γ-valerolactone (99%). The dilution and isolation of ruthenium by palladium is thought to be responsible for this superior catalytic performance. Alloying, furthermore, greatly improves the stability of both supported nano-alloy catalysts. PMID:25779385

  18. Modification Performance of WC Nanoparticles in Aluminum and an Al-Si Casting Alloy

    NASA Astrophysics Data System (ADS)

    Borodianskiy, Konstantin; Zinigrad, Michael

    2016-04-01

    The influence of a modifier based on tungsten carbide (WC) nanoparticles is investigated first using 1 kg of bulk aluminum and then in a real industrial process using a commercial Al-Si casting alloy. The modifier is prepared by two different approaches, and its influence is investigated in pure aluminum and in commercial aluminum alloy A356. Microstructural studies show that the mean grain size in pure aluminum is reduced by 11.5 pct. Such a change usually causes an improvement in the mechanical properties of metals. Accordingly, the mechanical properties of the A356 alloy modified with WC nanoparticles are determined after T6 heat treatment and compared with unmodified specimens of the same alloy. The results obtained in the modified A356 alloy reveal unusual behavior of the mechanical properties, where the elongation of the alloys improved by 32 to 64 pct, while the tensile strength and yield strength remained unchanged. This behavior is attributable to a grain-size strengthening mechanism, where strengthening occurs due to the high concentration of grain boundaries, which act as obstacles to the motion of dislocations in the lattice.

  19. Enhanced electrocatalytic performance of Pt monolayer on nanoporous PdCu alloy for oxygen reduction

    NASA Astrophysics Data System (ADS)

    Hou, Linxi; Qiu, Huajun

    2012-10-01

    By selectively dealloying Al from PdxCu20-xAl80 ternary alloys in 1.0 M NaOH solution, nanoporous PdCu (np-PdCu) alloys with different Pd:Cu ratios are obtained. By a mild electrochemical dealloying treatment, the np-PdCu alloys are facilely converted into np-PdCu near-surface alloys with a nearly pure-Pd surface and PdCu alloy core. The np-PdCu near-surface alloys are then used as substrates to fabricate core-shell catalysts with a Pt monolayer as shell and np-PdCu as core by a Cu-underpotential deposition-Pt displacement strategy. Electrochemical measurements demonstrate that the Pt monolayer on np-Pd1Cu1 (Pt/np-Pd1Cu1) exhibits the highest Pt surface-specific activity towards oxygen reduction, which is ˜5.8-fold that of state-of-the-art Pt/C catalyst. The Pt/np-Pd1Cu1 also shows much enhanced stability with ˜78% active surface retained after 10,000 cycles (0.6-1.2 V vs. RHE). Under the same condition, the active surface of Pt/C drops to ˜28%.

  20. Performance of Diffusion Aluminide Coatings Applied on Alloy CF8C-Plus at 800oC

    SciTech Connect

    Kumar, Deepak; Dryepondt, Sebastien N; Zhang, Ying; Haynes, James A; Pint, Bruce A; Armstrong, Beth L; Shyam, Amit; Lara-Curzio, Edgar

    2012-01-01

    High performance cast stainless steel, CF8C-Plus, is a low cost alloy with prospective applications ranging from covers and casings of small and medium size gas turbines to turbocharger housing and manifolds in internal combustion engines. Diffusion aluminide coatings were applied on this alloy as a potential strategy for improved oxidation resistance, particularly in wet air and steam. In this paper the performance of the aluminide coatings evaluated by cyclic oxidation experiments in air containing 10 vol.% H2O at 800 C and conventional tension-compression low-cycle-fatigue tests in air at 800 C with a strain range of 0.5% is presented. The results show that specimens coated by a chemical vapor deposition process provide better oxidation resistance than those coated by an Al-slurry coating process. The application of a coating by pack cementation reduced the fatigue life by 15%.

  1. Performance of a prototype power transformer constructed by nanocrystalline Fe-Co-Si-B-P-Cu soft magnetic alloys

    NASA Astrophysics Data System (ADS)

    Takenaka, Kana; Nishiyama, Nobuyuki; Setyawan, Albertus D.; Sharma, Parmanand; Makino, Akihiro

    2015-05-01

    To clarify the feasibility and performance of Fe81.2Co4Si0.5B9.5P4Cu0.8 alloy (with trade name NANOMET®) for electrical power applications, a prototype transformer was constructed. After surface treatment, as-quenched ribbons with a constant width of 50 mm and a thickness of ˜30 μm were wound into a toroidal shape. Nanocrystallization of toroidal core was performed by immersing it in a salt at 673 K for 180 s. The transformer constructed in the present work exhibit low core loss similar to the transformer constructed by a commercial Fe-based amorphous alloy. In spite of issues related to the annealing/nano-crystallization of the core, the feasibility for commercialization of NANOMET in power transformer applications can be confirmed. We believe the potential of NANOMET as core material for next generation of power transformer seems to be huge.

  2. Performance Enhancement of Silicon Alloy-Based Anodes Using Thermally Treated Poly(amide imide) as a Polymer Binder for High Performance Lithium-Ion Batteries.

    PubMed

    Yang, Hwi Soo; Kim, Sang-Hyung; Kannan, Aravindaraj G; Kim, Seon Kyung; Park, Cheolho; Kim, Dong-Won

    2016-04-01

    The development of silicon-based anodes with high capacity and good cycling stability for next-generation lithium-ion batteries is a very challenging task due to the large volume changes in the electrodes during repeated cycling, which results in capacity fading. In this work, we synthesized silicon alloy as an active anode material, which was composed of silicon nanoparticles embedded in Cu-Al-Fe matrix phases. Poly(amide imide)s, (PAI)s, with different thermal treatments were used as polymer binders in the silicon alloy-based electrodes. A systematic study demonstrated that the thermal treatment of the silicon alloy electrodes at high temperature made the electrodes mechanically strong and remarkably enhanced the cycling stability compared to electrodes without thermal treatment. The silicon alloy electrode thermally treated at 400 °C initially delivered a discharge capacity of 1084 mAh g(-1) with good capacity retention and high Coulombic efficiency. This superior cycling performance was attributed to the strong adhesion of the PAI binder resulting from enhanced secondary interactions, which maintained good electrical contacts between the active materials, electronic conductors, and current collector during cycling. These findings are supported by results from X-ray photoelectron spectroscopy, scanning electron microscopy, and a surface and interfacial cutting analysis system. PMID:27008091

  3. Effects of Stoichiometry on Transformation Temperatures and Actuator-Type Performance of NiTiPd and NiTiPdX High-Temperature Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Bigelow, Glen S.; Gaydosh, Darrell; Garg, Anita; Padula, Santo A., II; Noebe, Ronald D.

    2007-01-01

    High-temperature shape memory NiTiPd and NiTiPdX (X=Au, Pt, Hf) alloys were produced with titanium equivalent (Ti+Hf) compositions of 50.5, 50.0, 49.5, and 49.0 at.%. Thermo-mechanical testing in compression was used to evaluate the transformation temperatures, transformation strain, work output, and permanent deformation behavior of each alloy to study the effects of quaternary alloying and stoichiometry on high-temperature shape memory alloy behavior. Microstructural evaluation showed the presence of second phases for all alloy compositions. No load transformation temperatures in the stoichiometric alloys were relatively unchanged by Au and Pt substitutions, while the substitution of Hf for Ti causes a drop in transformation temperatures. The NiTiPd, NiTiPdAu and NiTiPdHf alloys exhibited transformation temperatures that were highest in the Ti-rich compositions, slightly lower at stoichiometry, and significantly reduced when the Ti equivalent composition was less than 50 at.%. For the NiTiPdPt alloy, transformation temperatures were highest for the Ti-rich compositions, lowest at stoichiometry, and slightly higher in the Ni-rich composition. When thermally cycled under constant stresses of up to 300 MPa, all of the alloys had transformation strains, and therefore work outputs, which increased with increasing stress. In each series of alloys, the transformation strain and thus work output was highest for stoichiometric or Ti-rich compositions while permanent strain associated with the constant-load thermal cycling was lowest for alloys with Ni-equivalent-rich compositions. Based on these results, basic rules for optimizing the composition of NiTiPd alloys for actuator performance will be discussed.

  4. Greatly improved electrochemical performance of lithium-oxygen batteries with a bimetallic platinum-copper alloy catalyst

    NASA Astrophysics Data System (ADS)

    Lee, Minwook; Hwang, Yubin; Yun, Kyung-Han; Chung, Yong-Chae

    2015-08-01

    Research on the cathode catalysts of lithium-oxygen (Li-O2) batteries is one of the most important branches to commercialize these batteries to overcome the sluggish kinetics during both the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER). In this study, a high performance catalyst based on a bimetallic Pt-Cu alloy is investigated for Li-O2 batteries using first-principles calculation. The theoretical prediction shows that the Pt-Cu alloy is much more effective than the pure Pt according to the electrochemical performance. In particular, the effectiveness of the catalytic property is maximized in the case of the PtCu (111) surface which greatly reduces the large overpotentials of the original Li-O2 batteries during the OER/ORR. It is identified for the first time that the charge overpotentials are affected mainly by the inherent surface charge character of the alloy catalyst. It is observed that the more negatively charged PtCu (111) surface can act as a weakly positively charged surface for the adsorption of Li-O intermediates and thus result in weak ionic bonding of the intermediates on the surface. As a result, the dominant factor improving the catalytic performance is clearly demonstrated, providing insight into the design of an efficient catalyst for Li-O2 battery technologies.

  5. Alloying ZnS in the hexagonal phase to create high-performing transparent conducting materials.

    PubMed

    Faghaninia, Alireza; Bhatt, Kunal Rajesh; Lo, Cynthia S

    2016-08-10

    Alloyed zinc sulfide (ZnS) has shown promise as a relatively inexpensive and earth-abundant transparent conducting material (TCM). Though Cu-doped ZnS has been identified as a high-performing p-type TCM, the corresponding n-doped ZnS has, to date, been challenging to synthesize in a controlled manner; this is because the dopant atoms compete with hole-inducing zinc vacancies near the conduction band minimum as the most thermodynamically stable intrinsic point defects. We thus aim to identify the most promising n-type ZnS-based TCM, with the optimal combination of physical stability, transparency, and electrical conductivity. Using a relatively new method for calculating the free energy of both the sphalerite (cubic) and wurtzite (hexagonal) phases of undoped and doped ZnS, we find that doped ZnS is more stable in the hexagonal structure. This, for the first time, fundamentally explains previous experimental observations of the coexistence of both phases in doped ZnS; hence, it profoundly impacts future work on sulfide TCMs. We also employ hybrid density functional theory calculations and a new carrier transport model, AMSET (ab initio model for mobility and Seebeck coefficient using the Boltzmann transport equation), to analyze the defect physics and electron mobility of the different cation- (B, Al, Ga, In) and anion-doped (F, Cl, Br, I) ZnS, in both the cubic and hexagonal phases, at various dopant compositions, temperatures, and carrier concentrations. Among all doped ZnS candidates, Al-doped ZnS (AZS) exhibits the highest dopant solubility, largest electronic band gap, and highest electrical conductivity of 3830, 1905, and 321 S cm(-1), corresponding to the possible carrier concentrations of n = 10(21), 10(20), and 10(19) cm(-3), respectively, at the optimal 6.25% dopant concentration of Al and the temperature of 300 K. PMID:27477188

  6. Electrocatalytic performance of Pt-Dy alloys for direct borohydride fuel cells

    NASA Astrophysics Data System (ADS)

    Šljukić, Biljana; Milikić, Jadranka; Santos, Diogo M. F.; Sequeira, César A. C.; Macciò, Daniele; Saccone, Adriana

    2014-12-01

    The electrochemical oxidation of sodium borohydride (NaBH4) is systematically studied on platinum-dysprosium (Pt-Dy) alloys in alkaline media with respect to application in direct borohydride fuel cells (DBFCs). Using several different techniques, namely cyclic voltammetry, chronoamperometry and chronopotentiometry, reaction parameters are evaluated for NaBH4 electrooxidation in 2 M NaOH supporting electrolyte. The values obtained for the number of electrons exchanged are comparable for the two alloys and close to 2.5. Dependence of Pt-Dy alloys activity for NaBH4 oxidation on the electrolyte composition and temperature is also investigated. Test fuel cell is assembled using Pt-Dy alloy as anode, reaching peak power density of 298 mW cm-2 at current density of 595 mA cm-2 and cell potential of 0.5 V at 25 °C. Pt-Dy alloys exhibit comparable behavior with pure Pt electrode at room temperature, while at higher temperature they exhibit improved Coulombic efficiency, with the advantage of significantly lower price.

  7. High-Performance MnBi Alloy Prepared Using Profiled Heat Treatment

    SciTech Connect

    Nguyen, Van V.; Poudyal, Narayan; Liu, Xubo; Liu, J. Ping; Sun, Kewei; Kramer, Matthew J.; Cui, Jun

    2014-12-01

    The profiled heat treatment (PHT) method has been used to synthesize MnBi alloys with high-purity low-temperature phase (LTP). In the PHT method, the arc-melted MnBi alloy was remelted then slowly cooled by a pseudo-equilibrium solidification process to promote the formation of LTP phase. The PHT-treated MnBi alloys had an LTP phase up to 94 wt.% and a magnetization of 73 emu/g under a field of 9 T. Scanning electron microscopy showed that there exist some micrometer-sized Mn-rich inclusions in the LTP matrix of the PHT MnBi alloy. The PHT MnBi alloys were crushed into powders with an average size of ~3 μm by low-energy ball milling. These MnBi powders were aligned in an 18 kOe field and warm compacted into a bulk magnet at 300 °C for 30 min. The magnet had a density of 8.2 g/cm3 and magnetic properties of Ms = 6.7 kG, Mr = 5.3 kGs, i Hc = 5 kOe, and (BH)max = 6.1 MGOe

  8. Effect of Initial Microstructure on the Performance of 6XXX Al-alloy Laser Welds: A Computational Study

    NASA Astrophysics Data System (ADS)

    Samaras, Spiros N.

    2016-05-01

    Laser welding (LW) offers an attractive joining technique for Al-alloys. The performance of laser welds usually suffers from mechanical strength degradation in the heat-affected zone (HAZ). In the present study, the effect of the initial-aged microstructure on the post-welded state of 6XXX Al-alloys laser welds was examined via computational modeling techniques. A well-established and detailed precipitation model was used, coupled with a strength model. The influence of the main process variables for aging heat treatment (time and temperature) and LW (power and speed) on the mechanical integrity of weld joints and specifically in the yield strength profile in the HAZ was analyzed. Also, a simple method for the prediction of the width of HAZ is provided. It is concluded that more coarsened microstructures show better performance (compared with the aged state) due to lower degradation of mechanical strength and narrower width of HAZ on the post-welded state. This study provides a method for the selection of the appropriate process parameters for aging and LW of 6XXX Al-alloys.

  9. Wear-resistant, hemocompatible Ti-Nb-Zr and Zr-Nb alloys to improve blood pump design and performance.

    PubMed

    Davidson, J A; Daigle, K P; Kovacs, P

    1996-06-01

    Over the past several years, we have developed novel titanium-niobium-zirconium (Ti-Nb-Zr) alloys to address the long-term performance needs of orthopedic implants. The unique properties of these alloys also render them promising candidates for blood pumps. These properties include excellent biocompatibility in combination with high strength and toughness, and low elastic modulus (low stiffness). Additionally, these metal alloys are readily hot or cold worked into complex shapes including wire, foil, tubing and bar. They are readily machined and polished, and they can be surface oxidized to form a hard, wear-resistant, low-friction ceramic surface layer. In this diffusion-hardened condition, oxygen also hardens the underlying metal to optimize the bone between the ceramic oxide surface and the tough metal substrate. Unlike metal surfaces, oxidative wear, which can alter surface energy, friction, and hemocompatibility, does not occur. Consequently, the combined benefits of a stable, wear-resistant, low-friction ceramic surface layer with the toughness, strength, formability, and thermal conductivity of metal may provide improvements in the design and performance of blood pumps and peripheral graft and percutaneous (power) components of the pump. PMID:8817948

  10. Effect of Initial Microstructure on the Performance of 6XXX Al-alloy Laser Welds: A Computational Study

    NASA Astrophysics Data System (ADS)

    Samaras, Spiros N.

    2016-04-01

    Laser welding (LW) offers an attractive joining technique for Al-alloys. The performance of laser welds usually suffers from mechanical strength degradation in the heat-affected zone (HAZ). In the present study, the effect of the initial-aged microstructure on the post-welded state of 6XXX Al-alloys laser welds was examined via computational modeling techniques. A well-established and detailed precipitation model was used, coupled with a strength model. The influence of the main process variables for aging heat treatment (time and temperature) and LW (power and speed) on the mechanical integrity of weld joints and specifically in the yield strength profile in the HAZ was analyzed. Also, a simple method for the prediction of the width of HAZ is provided. It is concluded that more coarsened microstructures show better performance (compared with the aged state) due to lower degradation of mechanical strength and narrower width of HAZ on the post-welded state. This study provides a method for the selection of the appropriate process parameters for aging and LW of 6XXX Al-alloys.

  11. Performance of coated columbium and tantalum alloys in plasma arc reentry simulation tests

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Merutka, J. P.

    1974-01-01

    The evaluation of coated refractory metals screened in stagnation model plasma arc tests is reported. Columbium alloys FS-85, C-129Y, and Cb-752 coated with Si-20Cr-20Fe (R512E) were tested at 1390 C. Three silicide coatings on Ta-10W were tested at 1470 C. Half-hour cycles and a 6500 N/sqm stagnation pressure were used. The best R512E coated columbium alloy was FS-85 with first local coating breakdowns occurring in 12 to 50 cycles. At coating defects, low metal recession rates (0.005 mm/min) were generally observed on coated columbium alloys while high rates (0.15 mm/min) were observed on coated Ta-10W. Coated columbium suffered large emittance losses (to below 0.7) due to surface refractory metal pentoxide formation.

  12. Performance of AA5052 alloy anode in alkaline ethylene glycol electrolyte with dicarboxylic acids additives for aluminium-air batteries

    NASA Astrophysics Data System (ADS)

    Wang, DaPeng; Zhang, DaQuan; Lee, KangYong; Gao, LiXin

    2015-11-01

    Dicarboxylic acid compounds, i.e. succinic acid (SUA), adipic acid (ADA) and sebacic acid (SEA), are used as electrolyte additives in the alkaline ethylene glycol solution for AA5052 aluminium-air batteries. It shows that the addition of dicarboxylic acids lowers the hydrogen gas evolution rate of commercial AA5052 aluminium alloy anode. AA5052 aluminium alloy has wide potential window for electrochemical activity and better discharge performance in alkaline ethylene glycol solution containing dicarboxylic acid additives. ADA has the best inhibition effect for the self-corrosion of AA5052 anode among the three dicarboxylic acid additives. Fourier transform infrared spectroscopy (FT-IR) reveals that dicarboxylic acids and aluminium ions can form coordination complexes. Quantum chemical calculations shows that ADA has a smaller energy gap (ΔE, the energy difference between the lowest unoccupied orbital and the highest occupied orbital), indicating that ADA has the strongest interaction with aluminium ions.

  13. Corrosion Inhibition Performance of Triazole Derivatives on Copper-Nickel Alloy in 3.5 wt.% NaCl Solution

    NASA Astrophysics Data System (ADS)

    Jiang, B.; Jiang, S. L.; Liu, X.; Ma, A. L.; Zheng, Y. G.

    2015-12-01

    This study investigates the performance of three triazole derivatives with different molecular structures as corrosion inhibitors for the copper-nickel alloy CuNi 90/10 in 3.5 wt.% NaCl solution. Inhibition behavior was systematically determined through electrochemical measurements, scanning electron microscopy, energy-dispersive spectroscopy, and Fourier transform infrared spectroscopy. In addition, adsorption behavior and the inhibition mechanism were investigated via quantum chemical calculation and molecular dynamic simulation. Experimental results indicate that the three inhibitors with triazole rings and heteroatoms exhibited excellent corrosion inhibition capabilities on the copper-nickel alloy surface through physisorption and chemisorption. In particular, 3-amino-5-mercapto-1,2,4-triazole showed the best inhibition capability according to the concentration ranges considered in the experiments. The results of quantum chemical calculation agreed with the experimental findings.

  14. Alloy development for irradiation performance. Quarterly progress report for period ending March 31, 1980

    SciTech Connect

    Ashdown, B.G.

    1980-06-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader.

  15. Alloy development for irradiation performance. Quarterly progress report for period ending September 30, 1980

    SciTech Connect

    Not Available

    1980-12-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader.

  16. Alloy development for irradiation performance. Quarterly progress report for period ending June 30, 1980

    SciTech Connect

    Ashdown, B.G.

    1980-10-01

    This report is organized along topical lines in parallel to a Program Plan of the same title so that activities and accomplishments may be followed readily relative to that Program Plan. Thus, the work of a given laboratory may appear throughout the report. Chapters 1, 2, 8, and 9 review activities on analysis and evaluation, test methods development, status of irradiation experiments, and corrosion testing and hydrogen permeation studies, respectively. These activities relate to each of the alloy development paths. Chapters 3, 4, 5, 6, and 7 present the ongoing work on each alloy development path. The Table of Contents is annotated for the convenience of the reader.

  17. Ab initio-predicted micro-mechanical performance of refractory high-entropy alloys.

    PubMed

    Li, Xiaoqing; Tian, Fuyang; Schönecker, Stephan; Zhao, Jijun; Vitos, Levente

    2015-01-01

    Recently developed high-entropy alloys (HEAs) consisting of multiple principal elements represent a new field of metallurgy and have demonstrated appealing properties for a wide range of applications. Using ab initio alloy theory, we reveal the alloying effect on the elastic properties and the ideal tensile strength (ITS) in the [001] direction of four body-centered cubic (bcc) refractory HEAs based on Zr, V, Ti, Nb, and Hf. We find that these HEAs show high elastic anisotropy and large positive Cauchy pressure, suggesting good extrinsic ductility. Starting from ZrNbHf, it is found that the ITS decreases with equimolar Ti addition. On the other hand, if both Ti and V are added to ZrNbHf, the ITS is enhanced by about 42%. An even more captivating effect is the ITS increase by about 170%, if Ti and V are substituted for Hf. The alloying effect on the ITS is explained by the d-band filling. An intrinsic brittle-to-ductile transition is found in terms of the failure mode under uniaxial tension. These investigations suggest that intrinsically ductile HEAs with high ideal strength can be achieved by controlling the proportion of group four elements to group five elements. PMID:26199145

  18. Ab initio-predicted micro-mechanical performance of refractory high-entropy alloys

    PubMed Central

    Li, Xiaoqing; Tian, Fuyang; Schönecker, Stephan; Zhao, Jijun; Vitos, Levente

    2015-01-01

    Recently developed high-entropy alloys (HEAs) consisting of multiple principal elements represent a new field of metallurgy and have demonstrated appealing properties for a wide range of applications. Using ab initio alloy theory, we reveal the alloying effect on the elastic properties and the ideal tensile strength (ITS) in the [001] direction of four body-centered cubic (bcc) refractory HEAs based on Zr, V, Ti, Nb, and Hf. We find that these HEAs show high elastic anisotropy and large positive Cauchy pressure, suggesting good extrinsic ductility. Starting from ZrNbHf, it is found that the ITS decreases with equimolar Ti addition. On the other hand, if both Ti and V are added to ZrNbHf, the ITS is enhanced by about 42%. An even more captivating effect is the ITS increase by about 170%, if Ti and V are substituted for Hf. The alloying effect on the ITS is explained by the d-band filling. An intrinsic brittle-to-ductile transition is found in terms of the failure mode under uniaxial tension. These investigations suggest that intrinsically ductile HEAs with high ideal strength can be achieved by controlling the proportion of group four elements to group five elements. PMID:26199145

  19. Development of High-Temperature Ferritic Alloys and Performance Prediction Methods for Advanced Fission Energy Systems

    SciTech Connect

    G. RObert Odette; Takuya Yamamoto

    2009-08-14

    Reports the results of a comprehensive development and analysis of a database on irradiation hardening and embrittlement of tempered martensitic steels (TMS). Alloy specific quantitative semi-empirical models were derived for the dpa dose, irradiation temperature (ti) and test (Tt) temperature of yield stress hardening (or softening) .

  20. Plutonium Immobilization Task 5.6 Metal Conversion: Milestone Report - Perform Feasibility Demonstrations on Pu-Al Alloys

    SciTech Connect

    Zundelevich, Y; Kerns, J; Bannochie, C

    2001-04-12

    The Plutonium Conversion Task within the Plutonium Immobilization Program (PIP) transforms incoming plutonium (Pu) feed materials into an oxide acceptable for blending with ceramic precursors. One of the feed materials originally planned for PIP was unirradiated fuel, which consisted mainly of the Zero Power Plutonium Reactor (ZPPR) fuel. Approximately 3.5 metric tons of Pu is in ZPPR fuel. The ZPPR fuel is currently stored at the Argonne National Laboratory-West as stainless steel clad metal plates and oxide pellets, with the vast majority of the Pu in the metal plates. The metal plates consist of a Pu-U-Mo alloy (containing 90% of the ZPPR plutonium metal) and a Pu-Al alloy (containing 10% of the ZPPR plutonium metal). The Department of Energy (DOE) decided that ZPPR fuel is a national asset and, therefore, not subject to disposition. This report documents work done prior to that decision. The Hydnde-Oxidation (HYDOX) Process was selected as the method for Metal Conversion in PIP because it provides a universal means for preparing oxide from all feed materials. HYDOX incorporates both the hydride process, originally developed to separate Pu from other pit materials, as well as the oxide formation step. Plutonium hydride is very reactive and is readily converted to either the nitride or the oxide. A previous feasibility study demonstrated that the Pu-U-Mo alloy could be successfully converted to oxide via the HYDOX Process. Another Metal Conversion milestone was to demonstrate the feasibility of the HYDOX Process for converting plutonium-aluminum (Pu-Al) alloy in ZPPR fuel plates to an acceptable oxide. This report documents the results of the latter feasibility study which was performed before the DOE decision to retain ZPPR fuel rather than immobilize it.

  1. Performance of Ultra Hard Carbon Wear Coatings on Microgears Fabricated by Liga

    SciTech Connect

    Ager III, J.W.; Brown, I.G.; Christenson, T.R.; Dugger, M.T.; Follstaedt, D.M.; Knapp, J.A.; Monteiro, O.R.

    1998-12-18

    Stiction and friction are of concern for the reliable, long-term application of Ni-alloy micromachines. We have found that the application of a 30-70 nm hard carbon coating produces a significant reduction in the friction coefficient and wear rate of electroformed Ni substrates in reciprocating sliding contact under simulated MEMS operating conditions. To evaluate the performance of coated components, a series of 70-pm-thick microgears ranging in diameter from 0.2 to 2.2 mm were fabricated from electroformed Ni via standard LIGA processes and fixtured on posts in preparation for the coating procedure. A pulsed vacuum- arc deposition process was used to deposit a carbon coating on the gears with the plasma incident at a shallow angle to the gears' top surface. A sample bias of -2 keV was used in order to produce a coating with relatively low stress and good adhesion while maintaining high hardness. This coating process is known to be somewhat comformal to the component surfaces. The coating uniformity, particularly in the high-aspect-ratio areas between the gear teeth, was evaluated with micro-Raman spectroscopy. It is shown that the coating can be applied uniformly on the top gear surface. Between the gear teeth the coating was the same thickness as on top of the gear down to a point 50 ~m below the top surface. Below that point (i.e. between 50 and 70 Lm), the coating thickness is somewhat thinner, but is still present. These results demonstrate that it is possible to a deposit hard carbon coating on microgears to reduce friction and wear in micromachines.

  2. Coating TiVCr hydrogen storage alloy on the anode gas diffusion layer of proton exchange membrane fuel cells to improve performance

    NASA Astrophysics Data System (ADS)

    Fang, Sheng-Yu; Huang, Rong-Hsin; Teoh, Lay Gaik; Hsueh, Kan-Lin; Chao, Wen-Kai; Tsai, Du-Cheng; Yang, Tse-Ning; Shieu, Fuh-Sheng

    2014-12-01

    In this study, a TiVCr hydrogen storage alloy was coated onto the anode gas diffusion layer (GDL) of proton exchange membrane fuel cells (PEMFCs) by direct-current sputtering to improve cell performance and durability. Scanning electron microscopy analysis indicated that the GDLs are well coated and that the TiVCr coating shows pyramidal protrusions. The single-cell performance of PEMFCs, in which the GDLs were coated with TiVCr hydrogen storage alloy as the anode, was investigated at cell temperatures of 25 and 65 °C (non-humidification and full-humidification conditions, respectively). The membrane-electrode assembly (MEA) with TiVCr hydrogen storage alloy-coated GDL (10 min sputtering time) exhibited optimal performance at 25 and 65 °C, with power densities 18.49% and 43.67%, respectively, higher than that without TiVCr hydrogen storage alloy coating. The MEA with the TiVCr-coated GDL obtained by 60 min of sputtering exhibited 90.6% greater durability under no-hydrogen flow conditions than the MEA without the TiVCr hydrogen storage alloy coating. These results demonstrate for the first time that GDLs coated with a hydrogen storage alloy such as TiVCr may be applied in PEMFCs to improve their performance and durability.

  3. Performance of Integrated Fiber Optic, Piezoelectric, and Shape Memory Alloy Actuators/Sensors in Thermoset Composites

    NASA Technical Reports Server (NTRS)

    Trottier, C. Michael

    1996-01-01

    Recently, scientists and engineers have investigated the advantages of smart materials and structures by including actuators in material systems for controlling and altering the response of structural environments. Applications of these materials systems include vibration suppression/isolation, precision positioning, damage detection and tunable devices. Some of the embedded materials being investigated for accomplishing these tasks include piezoelectric ceramics, shape memory alloys, and fiber optics. These materials have some benefits and some shortcomings; each is being studied for use in active material design in the SPICES (Synthesis and Processing of Intelligent Cost Effective Structures) Consortium. The focus of this paper concerns the manufacturing aspects of smart structures by incorporating piezoelectric ceramics, shape memory alloys and fiber optics in a reinforced thermoset matrix via resin transfer molding (RTM).

  4. Performance Investigation of Nanoscale Strained Ge pMOSFETs with a GeSn Alloy Stressor.

    PubMed

    Lee, Chang-Chun; Chang, Shu-Tong; Cheng, Sen-Wen; Chian, Bow-Tsin

    2015-11-01

    A germanium (Ge)-based substrate combined with germanium-tin (GeSn) alloy embedded in source/drain (S/D) regions has attracted significant attention because of its ability to satisfy the requirements of a high-mobility channel. Devices are shrunk in their geometries to meet the target of superior density in layout arrangement. Thus, determining the influences of devices on mobility gain is important. Accordingly, several designed factors, including gate width, S/D length, and Sn concentration of the GeSn stressor, are systematically analyzed in this study. A second-order formula composed of piezoresistance coefficients is derived and adopted to achieve a precise mobility gain estimation. A peak of the carrier mobility gain appears when a nanoscale geometry combination of 20 nm gate length and -200 nm gate width is used in the Ge channel, and 10% of the Sn mole proportion of the GeSn alloy is applied. PMID:26726661

  5. Characterization of the Corrosion Behavior of Alloy 22 Regarding its Lifetime Performance as a Potential Nuclear Waste Container Material

    SciTech Connect

    Rebak, R B; McCright, D

    2002-06-04

    Alloy 22 (UNS N06022) was proposed for the corrosion resistant outer barrier of a two-layer waste package container for nuclear waste at the potential repository site at Yucca Mountain in Nevada (USA). A testing program is underway to characterize and quantify three main modes of corrosion that may occur at the site. Current results show that the containers would perform well under general corrosion, localized corrosion and environmentally assisted cracking (EAC). For example, the general corrosion rate is expected to be below 100 nm/year and the container is predicted to be outside the range of potential for localized corrosion and environmentally assisted cracking.

  6. RhPt/graphite catalysts for CO electrooxidation: Performance of mixed metal and alloyed surfaces

    NASA Astrophysics Data System (ADS)

    Fang, L.; Vidal-Iglesias, F. J.; Huxter, S. E.; Attard, G. A.; Wells, P. B.

    2015-01-01

    Cyclic voltammetry (CV) and X-ray photoelectron spectroscopy (XPS) have been used to characterise novel PtRh mixed metal and surface alloyed active phases supported on 5% Pt/graphite catalysts (5% Pt/G). The active phases could be prepared using forced deposition or a combination of forced deposition and thermal annealing in a flowing 5% hydrogen in argon gas mixture at 700 K. The protocols employed originate directly from previous single crystal studies of Rh on Pt{100} whereby Rh overlayers (either singly adsorbed or as a 'sandwich structure' of alternate Pt/Rh/Pt layers) could be transformed into surface PtRh alloys by careful thermal annealing. We demonstrate that this method is also successful for the preparation of active supported catalysts for CO electrooxidation whereby a peak potential as low as 0.60 V (Pd/H) for the CO oxidation is reported (0.12 V lower than that on 5% Pt/G). Moreover, the onset potential for CO stripping is lowered to 0.33 V (Pd/H). The presence of alloyed PtRh phases gives rise to a small but reproducible 0.1-0.2 eV shift to higher binding energy of the Pt 4f7/2 XPS peak together with strongly modified Pt and Rh electrosorption features in the CV which correlate with changes in surface composition. Unusual kinetic behaviour in the CO stripping peaks from the PtRh catalyst as a function of CO coverage is ascribed to competition between electrochemical oxide on Rh and CO-induced blocking of electrochemical oxide formation sites at the highest CO coverage. For PtRh alloys, the onset of electrochemical oxide formation shifts to more positive potentials relative to Rh overlayers and so a different behaviour towards CO electrooxidation is observed.

  7. Removing hydrochloric acid exhaust products from high performance solid rocket propellant using aluminum-lithium alloy.

    PubMed

    Terry, Brandon C; Sippel, Travis R; Pfeil, Mark A; Gunduz, I Emre; Son, Steven F

    2016-11-01

    Hydrochloric acid (HCl) pollution from perchlorate based propellants is well known for both launch site contamination, as well as the possible ozone layer depletion effects. Past efforts in developing environmentally cleaner solid propellants by scavenging the chlorine ion have focused on replacing a portion of the chorine-containing oxidant (i.e., ammonium perchlorate) with an alkali metal nitrate. The alkali metal (e.g., Li or Na) in the nitrate reacts with the chlorine ion to form an alkali metal chloride (i.e., a salt instead of HCl). While this technique can potentially reduce HCl formation, it also results in reduced ideal specific impulse (ISP). Here, we show using thermochemical calculations that using aluminum-lithium (Al-Li) alloy can reduce HCl formation by more than 95% (with lithium contents ≥15 mass%) and increase the ideal ISP by ∼7s compared to neat aluminum (using 80/20 mass% Al-Li alloy). Two solid propellants were formulated using 80/20 Al-Li alloy or neat aluminum as fuel additives. The halide scavenging effect of Al-Li propellants was verified using wet bomb combustion experiments (75.5±4.8% reduction in pH, ∝ [HCl], when compared to neat aluminum). Additionally, no measurable HCl evolution was detected using differential scanning calorimetry coupled with thermogravimetric analysis, mass spectrometry, and Fourier transform infrared absorption. PMID:27289269

  8. Mach 6 electroformed nickel nozzle refurbishment: FNAS investigation of ultra-smooth surfaces

    NASA Technical Reports Server (NTRS)

    Rood, Robert; Griffith, Charles; Engelhaupt, Darell; Cernosek, John

    1992-01-01

    The task objective has been to apply a coating of nickel-phosphorous alloy to a laminar flow wind tunnel nozzle by catalytic deposition and then polish and inspect the inside surface using optical device processes. The surface of the nozzle was coated with a nickel-phosphorous alloy of sufficient hardness and corrosion resistance to improve the durability. Due to plating defects that were clearly process related and not inherent, the final polished part was less than the desired quality. Surface finishing processes and lapping media were identified which produced a submicron surface finish on the interior plated surface. Defects apparently manifested by the first plating attempt were repaired using a small brush plating process demonstrating that individual small defects can be repaired. Measurement and analysis by profilometry demonstrated that quantitative control of the surface can be achieved.

  9. Irradiation Performance of U-Mo Alloy Based ‘Monolithic’ Plate-Type Fuel – Design Selection

    SciTech Connect

    A. B. Robinson; G. S. Chang; D. D. Keiser, Jr.; D. M. Wachs; D. L. Porter

    2009-08-01

    A down-selection process has been applied to the U-Mo fuel alloy based monolithic plate fuel design, supported by irradiation testing of small fuel plates containing various design parameters. The irradiation testing provided data on fuel performance issues such as swelling, fuel-cladding interaction (interdiffusion), blister formation at elevated temperatures, and fuel/cladding bond quality and effectiveness. U-10Mo (wt%) was selected as the fuel alloy of choice, accepting a somewhat lower uranium density for the benefits of phase stability. U-7Mo could be used, with a barrier, where the trade-off for uranium density is critical to nuclear performance. A zirconium foil barrier between fuel and cladding was chosen to provide a predictable, well-bonded, fuel-cladding interface, allowing little or no fuel-cladding interaction. The fuel plate testing conducted to inform this selection was based on the use of U-10Mo foils fabricated by hot co-rolling with a Zr foil. The foils were subsequently bonded to Al-6061 cladding by hot isostatic pressing or friction stir bonding.

  10. Composition, Compatibility, and the Functional Performances of Ternary NiTiX High-Temperature Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Bucsek, Ashley N.; Hudish, Grant A.; Bigelow, Glen S.; Noebe, Ronald D.; Stebner, Aaron P.

    2016-03-01

    A general procedure to optimize shape memory alloys (SMAs) for specific engineering performance metrics is outlined and demonstrated through a study of ternary, NiTiX high-temperature SMAs, where X = Pd, Hf, Zr. Transformation strains are calculated using the crystallographic theory of martensite and compared to the cofactor conditions, both requiring only lattice parameters as inputs. Measurements of transformation temperatures and hysteresis provide additional comparisons between microstructural-based and transformation properties. The relationships between microstructural-based properties and engineering performance metrics are then thoroughly explored. Use of this procedure demonstrates that SMAs can be tuned for specific applications using relatively simple, fast, and inexpensive measurements and theoretical calculations. The results also indicate an overall trade-off between compatibility and strains, suggesting that alloys may be optimized for either minimal hysteresis or large transformation strains and work output. However, further analysis of the effects of aging shows that better combinations of uncompromised properties are possible through solid solution strengthening.

  11. The corrosion performance of die-cast magnesium alloy MRI230D in 3.5% NaCl solution saturated with Mg(OH){sub 2}

    SciTech Connect

    Aghion, E. Lulu, N.

    2010-11-15

    The environmental behavior of die-cast magnesium alloy MRI230D designated for high-temperature applications was evaluated in comparison with regular AZ91D alloy. The microstructure examination was carried out using SEM, TEM, and X-ray diffraction analysis; the corrosion performance in 3.5% NaCl solution was evaluated by immersion test, salt spray testing, potentiodynamic polarization analysis, and stress corrosion behavior by Slow Strain Rate Testing (SSRT). Although the general corrosion resistance of MRI230D was slightly improved compared to that of AZ91D alloy its stress corrosion resistance was relatively reduced. The variations in the environmental behavior of the two alloys were mainly due to the differences in their chemical composition and microstructure after die casting. In particular, the differences were related to the reduced Al content in MRI230D and the addition of Ca to this alloy, which consequently affected its relative microstructure and electrochemical characteristics. - Research Highlights: {yields}Corrosion and SCC resistance of a new Mg alloy MRI230D was evaluated vs. regular AZ91D. {yields}MRI230D has a minor advantage in corrosion performance compared with AZ91D. {yields}The SCC resistance of MRI230D by SSRT analysis was relatively reduced. {yields}The reduced SCC resistance of MRI230D was due to the detrimental effect of Ca on ductility.

  12. Change of immitance during electroforming and resistive switching in the metal-insulator-metal memristive structures based on SiO x

    NASA Astrophysics Data System (ADS)

    Tikhov, S. V.; Gorshkov, O. N.; Antonov, I. N.; Kasatkin, A. P.; Korolev, D. S.; Belov, A. I.; Mikhaylov, A. N.; Tetel'baum, D. I.

    2016-05-01

    The change of the immitance of the metal-insulator-metal memristive structures based on SiOx, which is observed during electroforming and resistive switching, confirms the formation of conducting channels (filaments) in the insulator during forming and their rupture upon a transition of the structure to a highresistance state. The observed switching of the differential capacitance and conductivity synchronously with the switching of current (resistance) can substantially extend the functional applications of memristive devices of this type.

  13. The Effect of pH on Nickel Alloy SCC and Corrosion Performance

    SciTech Connect

    D.S. Morton; M. Hansen

    2002-10-10

    Alloy X-750 condition HTH stress corrosion crack growth rate (SCCGR) tests have been conducted at 360 C (680 F) with 50 cc/kg hydrogen as a function of coolant pH. Results indicate no appreciable influence of pH on crack growth in the pH (at 360 C) range of {approx} 6.2 to 8.7, consistent with previous alloy 600 findings. These intermediate pH results suggest that pH is not a key variable which must be accounted for when modeling pressurized water reactor (PWR) primary water SCC. In this study, however, a nearly three fold reduction in X-750 crack growth rate was observed in reduced pH environments (pH 3.8 through HCl addition and pH 4-5.3 through H{sub 2}SO{sub 4} addition). Crack growth rates did not directly correlate with corrosion film thickness. In fact, 10x thicker corrosion films were observed in the reduced pH environments.

  14. Spectra of surface plasmon polariton enhanced electroluminescence from electroformed Al-Al{sub 2}O{sub 3}-Ag diodes

    SciTech Connect

    Hickmott, T. W.

    2015-03-07

    Narrow band-pass filters have been used to measure the spectral distribution of electroluminescent photons with energies between 1.8 eV and 3.0 eV from electroformed Al-Al{sub 2}O{sub 3}-Ag diodes with anodic Al{sub 2}O{sub 3} thicknesses between 12 nm and 18 nm. Electroforming of metal-insulator-metal (MIM) diodes is a non-destructive dielectric breakdown that results in a conducting channel in the insulator and changes the initial high resistance of the MIM diode to a low resistance state. It is a critical step in the development of resistive-switching memories that utilize MIM diodes as the active element. Electroforming of Al-Al{sub 2}O{sub 3}-Ag diodes in vacuum results in voltage-controlled negative resistance (VCNR) in the current-voltage (I-V) characteristics. Electroluminescence (EL) and electron emission into vacuum (EM) develop simultaneously with the current increase that results in VCNR in the I-V characteristics. EL is due to recombination of electrons injected at the Al-Al{sub 2}O{sub 3} interface with radiative defect centers in Al{sub 2}O{sub 3}. Measurements of EL photons between 1.8 eV and 3.0 eV using a wide band-pass filter showed that EL intensity is exponentially dependent on Al{sub 2}O{sub 3} thickness for Al-Al{sub 2}O{sub 3}-Ag diodes between 12 nm and 20 nm thick. Enhanced El intensity in the thinnest diodes is attributed to an increase in the spontaneous emission rate of recombination centers due to high electromagnetic fields generated in Al{sub 2}O{sub 3} when EL photons interact with electrons in Ag or Al to form surface plasmon polaritons at the Al{sub 2}O{sub 3}-Ag or Al{sub 2}O{sub 3}-Al interface. El intensity is a maximum at 2.0–2.2 eV for Al-Al{sub 2}O{sub 3}-Ag diodes with Al{sub 2}O{sub 3} thicknesses between 12 nm and 18 nm. EL in diodes with 12 nm or 14 nm of Al{sub 2}O{sub 3} is enhanced by factors of 8–10 over EL from a diode with 18 nm of Al{sub 2}O{sub 3}. The extent of EL enhancement in

  15. Optical microcavities and enhanced electroluminescence from electroformed Al-Al{sub 2}O{sub 3}-Ag diodes

    SciTech Connect

    Hickmott, T. W.

    2013-12-21

    Electroluminescence (EL) and electron emission into vacuum (EM) occur when a non-destructive dielectric breakdown of Al-Al{sub 2}O{sub 3}-Ag diodes, electroforming, results in the development of a filamentary region in which current-voltage (I-V) characteristics exhibit voltage-controlled negative resistance. The temperature dependence of I-V curves, EM, and, particularly, EL of Al-Al{sub 2}O{sub 3}-Ag diodes with anodic Al{sub 2}O{sub 3} thicknesses between 12 nm and 30 nm, has been studied. Two filters, a long-pass (LP) filter with transmission of photons with energies less than 3.0 eV and a short-pass (SP) filter with photon transmission between 3.0 and 4.0 eV, have been used to characterize EL. The voltage threshold for EL with the LP filter, V{sub LP}, is ∼1.5 V. V{sub LP} is nearly independent of Al{sub 2}O{sub 3} thickness and of temperature and is 0.3–0.6 V less than the threshold voltage for EL for the SP filter, V{sub SP}. EL intensity is primarily between 1.8 and 3.0 eV when the bias voltage, V{sub S} ≲ 7 V. EL in the thinnest diodes is enhanced compared to EL in thicker diodes. For increasing V{sub S}, for diodes with the smallest Al{sub 2}O{sub 3} thicknesses, there is a maximum EL intensity, L{sub MX}, at a voltage, V{sub LMX}, followed by a decrease to a plateau. L{sub MX} and EL intensity at 4.0 V in the plateau region depend exponentially on Al{sub 2}O{sub 3} thickness. The ratio of L{sub MX} at 295 K for a diode with 12 nm of Al{sub 2}O{sub 3} to L{sub MX} for a diode with 25 nm of Al{sub 2}O{sub 3} is ∼140. The ratio of EL intensity with the LP filter to EL intensity with the SP filter, LP/SP, varies between ∼3 and ∼35; it depends on Al{sub 2}O{sub 3} thickness and V{sub S}. Enhanced EL is attributed to the increase of the spontaneous emission rate of a dipole in a non-resonant optical microcavity. EL photons interact with the Ag and Al films to create surface plasmon polaritons (SPPs) at the metal-Al{sub 2}O

  16. Effect of Cr content on the corrosion performance of low-Cr alloy steel in a CO2 environment

    NASA Astrophysics Data System (ADS)

    Xu, Lining; Wang, Bei; Zhu, Jinyang; Li, Wei; Zheng, Ziyi

    2016-08-01

    Low-Cr alloy steel demonstrates lower corrosion rate than does C steel in a high-temperature and high-pressure CO2-containing environment. This study aimed to clarify the role of the Cr content in mitigating corrosion and reports the performance of 1%Cr, 2%Cr, 3%Cr, 4%Cr, 5%Cr, and 6.5%Cr steels. The results show that low-Cr alloy steel in CO2 at 80 °C and 0.8 MPa possesses spontaneous prepassivation characteristics when the Cr content is 3% or higher. Furthermore, the formation and peel-off of a prepassivation film on 3%Cr-6.5%Cr steels surfaces during polarization demonstrate that adequate amount of Cr in the steel substrate can cause protective layer. The main component of prepassivation film on 3%Cr steel is Cr(OH)3. Thus, the role of Cr is revealed. An adequate amount of Cr in the steel substrate causes the formation of protective Cr(OH)3 layer, which helps low-Cr steel to possess prepassivation characteristics. Prepassivation is the reason why low-Cr steel has a lower corrosion rate than C steel.

  17. Microstructure and wear performance of Ni-20 wt.% Pb hypomonotectic alloys

    SciTech Connect

    Xie, H.; Yang, G.C.; La, P.Q.; Hao, W.X.; Fan, J.F.; Liu, W.M.; Xu, L.J

    2004-05-15

    The tribological properties of Ni-20 wt.% Pb alloys were measured by using a ball-on-disc reciprocating tribo-tester. The effects of load, sliding speed and melt undercooling on wear rate of the sample were investigated. The worn surface of Ni-20 wt.% Pb was examined using scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS). The results show that the wear properties of the samples undercooled by 85 and 390 K are obviously superior, which is attributed to more efficient transfer of Pb from the bulk material to the worn surface. The lubricating film is identified as a mixture of Ni{sub 2}O{sub 3} and lead oxide by XPS analysis. At the same load or sliding speed, the predominant wear mechanisms can be identified as oxidative wear for the lower and larger undercooling and plastic deformation for the medium undercooling.

  18. Corrosion performance and application limits of corrosion-resistant alloys in oilfield service

    SciTech Connect

    Miyasaka, A.; Ogawa, H.

    1995-03-01

    The corrosion behavior of corrosion-resistant alloys (CRA) in sour environment was investigated using a duplex stainless steel as a representative CRA. Changes in corrosion morphologies resulting from changes in environmental aggressiveness were elucidated. The application limits of CRA were shown to be determined by whether pitting corrosion occurred. A theory was proposed for predicting the corrosion morphologies and, thus, determining the application limits of the CRA. The validity of prediction by this new theory was confirmed by good agreement with results from long-term immersion tests and a field test for actual-size test pipes. Since this theory was based on the corrosion mechanism, it showed many advantages: the prediction was accurate, the results for one environment could be extended to other environments, and the prediction was conducted very quickly.

  19. AS04-AS02-133 Electroformed-Nickel Hard-X-Ray Optic Development at NASA/MSFC

    NASA Technical Reports Server (NTRS)

    Ramsey, Brian; Eisner, Ron; Engelhaupt, Darell; Gubarev, Mikhail; Kolodziejczak, Jeffrey; ODell, Stephen; Speegle, Chet; Weisskopf, Martin

    2004-01-01

    We are developing the nickel electroforming process to fabricate high-quality mirrors for the region. Two applications for these optics are a balloon-borne payload, termed HERO, and a hard-X-ray telescope module for consideration for the Constellation-X mission. In the formation on shells, of 15 arcsec angular resolution, will provide over 200 sq cm of effective collecting area unprecedented sensitivity in the 20-75 keV region. A first flight of a partial payload, feature approximately 1/4 of the total collecting area, is scheduled for the Spring of 2004. In the Co-application, two mirror shells, of diameters 150 and 230 mm, are being fabricated. This is particularly challenging as high angular resolution must be maintained with shells of only 1 mm thickness (driven by the tight weight budget for the mission). Further, the shells must be low (less than 5 A on sub-micron spatial scales) to permit efficient use of planned multilayer coatings which must release cleanly from their forming mandrels without any surface degradation.

  20. Preparation and Performance of Plasma/Polymer Composite Coatings on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Bakhsheshi-Rad, H. R.; Hamzah, E.; Bagheriyan, S.; Daroonparvar, M.; Kasiri-Asgarani, M.; Shah, A. M.; Medraj, M.

    2016-07-01

    A triplex plasma (NiCoCrAlHfYSi/Al2O3·13%TiO2)/polycaprolactone composite coating was successfully deposited on a Mg-1.2Ca alloy by a combination of atmospheric plasma spraying and dip-coating techniques. The NiCoCrAlHfYSi (MCrAlHYS) coating, as the first layer, contained a large number of voids, globular porosities, and micro-cracks with a thickness of 40-50 μm, while the Al2O3·13%TiO2 coating, as the second layer, presented a unique bimodal microstructure with a thickness of 70-80 μm. The top layer was a hydrophobic polymer, which effectively sealed the porosities of plasma layers. The results of micro-hardness and bonding strength tests showed that the plasma coating presented excellent hardness (870 HV) and good bonding strength (14.8 MPa). However, the plasma/polymer coatings interface exhibited low bonding strength (8.6 MPa). The polymer coating formed thick layer (100-110 μm) that homogeneously covered the surface of the plasma layers. Contact angle measurement showed that polymer coating over plasma layers significantly decreased surface wettability. The corrosion current density (i corr) of an uncoated sample (262.7 µA/cm2) decreased to 76.9 µA/cm2 after plasma coatings were applied. However, it was found that the i corr decreased significantly to 0.002 µA/cm2 after polymer sealing of the porous plasma layers.

  1. Final Assessment of Preindustrial Solid-State Route for High-Performance Mg-System Alloys Production: Concluding the EU Green Metallurgy Project

    NASA Astrophysics Data System (ADS)

    D'Errico, Fabrizio; Plaza, Gerardo Garces; Giger, Franz; Kim, Shae K.

    2013-10-01

    The Green Metallurgy Project, a LIFE+ project co-financed by the European Union Commission, has now been completed. The purpose of the Green Metallurgy Project was to establish and assess a preindustrial process capable of using nanostructured-based high-performance Mg-Zn(Y) magnesium alloys and fully recycled eco-magnesium alloys. In this work, the Consortium presents the final outcome and verification of the completed prototype construction. To compare upstream cradle-to-grave footprints when ternary nanostructured Mg-Y-Zn alloys or recycled eco-magnesium chips are produced during the process cycle using the same equipment, a life cycle analysis was completed following the ISO 14040 methodology. During tests to fine tune the prototype machinery and compare the quality of semifinished bars produced using the scaled up system, the Buhler team produced interesting and significant results. Their tests showed the ternary Mg-Y-Zn magnesium alloys to have a highest specific strength over 6000 series wrought aluminum alloys usually employed in automotive components.

  2. Biological Behaviour and Enhanced Anticorrosive Performance of the Nitrided Superelastic Ti-23Nb-0.7Ta-2Zr-0.5N Alloy

    PubMed Central

    Mitran, Valentina; Vasilescu, Cora; Drob, Silviu Iulian; Osiceanu, Petre; Calderon-Moreno, Jose Maria; Tabirca, Mariana-Cristina; Gordin, Doina-Margareta; Gloriant, Thierry; Cimpean, Anisoara

    2015-01-01

    The influence of gas nitriding surface treatment on the superelastic Ti-23Nb-0.7Ta-2Zr-0.5N alloy was evaluated. A thorough characterization of bare and nitrided Ti-based alloy and pure Ti was performed in terms of surface film composition and morphology, electrochemical behaviour, and short term osteoblast response. XPS analysis showed that the nitriding treatment strongly influenced the composition (nitrides and oxynitrides) and surface properties both of the substrate and of the bulk alloy. SEM images revealed that the nitrided surface appears as a similar dotted pattern caused by the formation of N-rich domains coexisting with less nitrided domains, while before treatment only topographical features could be observed. All the electrochemical results confirmed the high chemical stability of the nitride and oxynitride coating and the superiority of the applied treatment. The values of the corrosion parameters ascertained the excellent corrosion resistance of the coated alloy in the real functional conditions from the human body. Cell culture experiments with MG63 osteoblasts demonstrated that the studied biomaterials do not elicit any toxic effects and support cell adhesion and enhanced cell proliferation. Altogether, these data indicate that the nitrided Ti-23Nb-0.7Ta-2Zr-0.5N alloy is the most suitable substrate for application in bone implantology. PMID:26583096

  3. Biological Behaviour and Enhanced Anticorrosive Performance of the Nitrided Superelastic Ti-23Nb-0.7Ta-2Zr-0.5N Alloy.

    PubMed

    Mitran, Valentina; Vasilescu, Cora; Drob, Silviu Iulian; Osiceanu, Petre; Calderon-Moreno, Jose Maria; Tabirca, Mariana-Cristina; Gordin, Doina-Margareta; Gloriant, Thierry; Cimpean, Anisoara

    2015-01-01

    The influence of gas nitriding surface treatment on the superelastic Ti-23Nb-0.7Ta-2Zr-0.5N alloy was evaluated. A thorough characterization of bare and nitrided Ti-based alloy and pure Ti was performed in terms of surface film composition and morphology, electrochemical behaviour, and short term osteoblast response. XPS analysis showed that the nitriding treatment strongly influenced the composition (nitrides and oxynitrides) and surface properties both of the substrate and of the bulk alloy. SEM images revealed that the nitrided surface appears as a similar dotted pattern caused by the formation of N-rich domains coexisting with less nitrided domains, while before treatment only topographical features could be observed. All the electrochemical results confirmed the high chemical stability of the nitride and oxynitride coating and the superiority of the applied treatment. The values of the corrosion parameters ascertained the excellent corrosion resistance of the coated alloy in the real functional conditions from the human body. Cell culture experiments with MG63 osteoblasts demonstrated that the studied biomaterials do not elicit any toxic effects and support cell adhesion and enhanced cell proliferation. Altogether, these data indicate that the nitrided Ti-23Nb-0.7Ta-2Zr-0.5N alloy is the most suitable substrate for application in bone implantology. PMID:26583096

  4. Enhanced methanol electro-oxidation and oxygen reduction reaction performance of ultrafine nanoporous platinum-copper alloy: Experiment and density functional theory calculation

    NASA Astrophysics Data System (ADS)

    Sun, Junzhe; Shi, Jun; Xu, Junling; Chen, Xiaoting; Zhang, Zhonghua; Peng, Zhangquan

    2015-04-01

    Novel ultrafine nanoporous Pt-Cu alloy with a Pt:Cu stoichiometric ratio of 3:1 (np-Pt3Cu) has been prepared by mechanical alloying and subsequent two-step chemical dealloying. The obtained np-Pt3Cu has uniform and bicontinuous ligament(metal)-channel(void) structure with the ligament size of 3.3 ± 0.7 nm. To explore its potential application in energy conversion reactions, the np-Pt3Cu alloy has been examined as electrocatalyst for the operating reactions in direct methanol fuel cells (DMFCs). Compared with the commercial JM Pt/C, a benchmark catalyst extensively used in fuel cell research, the np-Pt3Cu alloy demonstrates better performance in both the methanol electro-oxidation and oxygen reduction reactions in acidic medium. Theoretical calculations reveal that the electronic structure of Pt has been modified with the shift of Pt d-band center due to alloying with Cu, which can decrease CO poisoning and enhance the methanol oxidation and oxygen reduction reaction activities.

  5. Fatigue Performance of Powder Metallurgy (PM) Ti-6Al-4V Alloy: A Critical Analysis of Current Fatigue Data and Metallurgical Approaches for Improving Fatigue Strength

    NASA Astrophysics Data System (ADS)

    Cao, Fei; Ravi Chandran, K. S.

    2016-03-01

    A comprehensive assessment of fatigue performance of powder metallurgy (PM) Ti-6Al-4V alloy, manufactured using various powder-based processing approaches to-date, is performed in this work. The focus is on PM processes that use either blended element (BE) or pre-alloyed (PA) powder as feedstock. Porosity and the microstructure condition have been found to be the two most dominant material variables that control the fatigue strength. The evaluation reveals that the fatigue performance of PM Ti-6Al-4V, in the as-sintered state, is far lower than that in the wrought condition. This is largely caused by residual porosity, even if it is present in small amounts, or, by the coarse lamellar colony microstructure. The fatigue strength is significantly improved by the closure of pores, and it approaches the levels of wrought Ti-6Al-4V alloys, after hot-isostatic-pressing (HIPing). Further thermo-mechanical and heat treatments lead to additional increases in fatigue strength-in one case, a high fatigue strength level, exceeding that of the mill-annealed condition, was achieved. The work identifies the powder, process and microstructure improvements that are necessary for achieving high fatigue strength in powder metallurgical Ti-6Al-4V alloys in order for them to effectively compete with wrought forms. The present findings, gathered from the traditional titanium powder metallurgy, are also directly applicable to additively manufactured titanium, because of the similarities in pores, defects, and microstructures between the two manufacturing processes.

  6. EFFECT OF CHEMISTRY VARIATIONS IN PLATE AND WELD FILLER METAL ON THE CORROSION PERFORMANCE OF NI-CR-MO ALLOYS

    SciTech Connect

    D.V. Fix

    2006-02-07

    The ASTM standard B 575 provides the requirements for the chemical composition of Nickel-Chromium-Molybdenum (Ni-Cr-Mo) alloys such as Alloy 22 (N06022) and Alloy 686 (N06686). The compositions of each element are given in a range. For example, the content of Mo is specified from 12.5 to 14.5 weight percent for Alloy 22 and from 15.0 to 17.0 weight percent for Alloy 686. It was important to determine how the corrosion rate of welded plates of Alloy 22 using Alloy 686 weld filler metal would change if heats of these alloys were prepared using several variations in the composition of the elements even though still in the range specified in B 575. All the material used in this report were especially prepared at Allegheny Ludlum Co. Seven heats of plate were welded with seven heats of wire. Immersion corrosion tests were conducted in a boiling solution of sulfuric acid plus ferric sulfate (ASTM G 28 A) using both as-welded (ASW) coupons and solution heat-treated (SHT) coupons. Results show that the corrosion rate was not affected by the chemistry of the materials in the range of the standards.

  7. Photovoltaic performance of thin-film CdS-Cu2S solar cells with electroformed junctions

    NASA Astrophysics Data System (ADS)

    Rastogi, A. C.

    1985-06-01

    Irreproducibility and low conversion efficiency of CdS-Cu2S solar cells fabricated by the chemiplating process are found to be the result of variations in the surface morphology of the textured CdS surface. To counter such problems, a new technique of barrier formation using direct-current (DC) field-assisted control over the reacting ionic species is described. Photovoltaic data on solar cells fabricated in this way display an overall improvement owing to the prevention of deep-intruded Cu(2-x)S growth along the CdS grain boundaries and a closer approximation to stoichiometry. In addition, with the use of the DC potential as a first-order variable these improved characteristics of the junctions have been found to be less sensitive to the Cu(2-x)S deposition variables, thus improving general reproducibility. Data on the cells made by the new technique obtained from spectral response, sheet resistivity, and accelerated life tests are presented.

  8. Corrosion Performance Based on the Microstructural Array of Al-Based Monotectic Alloys in a NaCl Solution

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Freitas, Emmanuelle S.; Garcia, Amauri

    2014-01-01

    The aim of this study is to compare the electrochemical behavior of three monotectic Al-based alloys (Al-Pb, Al-Bi, and Al-In) in a 0.5 M NaCl solution at room temperature. Two distinct microstructure arrays were experimentally obtained for each Al monotectic alloy by using a water-cooled unidirectional solidification system. Results of electrochemical impedance spectroscopy (EIS) plots, potentiodynamic polarization curves, and impedance parameters obtained by an equivalent circuit analysis are discussed. It was found that the Al-Pb alloy has lower corrosion current density, higher polarization resistance, lower relative weight, and cost than the corresponding values of Al-Bi and Al-In alloys. It is also shown that the electrochemical behavior of the three alloys examined are intimately correlated with the scale of the corresponding microstructure, with smaller droplets and spacings (i.e., cell and interphase spacings) being associated with a decrease in the corrosion resistance.

  9. Electrochemical performances of Al-0.5Mg-0.1Sn-0.02In alloy in different solutions for Al-air battery

    NASA Astrophysics Data System (ADS)

    Jingling, Ma; Jiuba, Wen; Hongxi, Zhu; Quanan, Li

    2015-10-01

    In this research, the corrosion behavior and the electrochemical performances of Al-0.5Mg-0.1Sn-0.02In (wt.%) alloy have been investigated in 2 M NaCl, 4 M NaOH ethanol-10% water, 4 M NaOH solutions. The results show that the optimal electrochemical properties are obtained in 4 M NaOH ethanol-water solutions, and the alloy has higher anodic utilization and lower self-corrosion rate in the solutions compared to 2 M NaCl or 4 M aqueous NaOH. SEM and EIS results of the alloy are in good agreement with corrosion characteristics. By comparison with the electrochemical performance of Zn in 4 M NaOH solutions, the feasibility of using Al-0.5Mg-0.1Sn-0.02In alloy as anode material for a high power density Al-air battery in 4 M NaOH ethanol-water solutions is demonstrated.

  10. Platinum-TM (TM = Fe, Co) alloy nanoparticles dispersed nitrogen doped (reduced graphene oxide-multiwalled carbon nanotube) hybrid structure cathode electrocatalysts for high performance PEMFC applications.

    PubMed

    Vinayan, B P; Ramaprabhu, S

    2013-06-01

    The efforts to push proton exchange membrane fuel cells (PEMFC) for commercial applications are being undertaken globally. In PEMFC, the sluggish kinetics of oxygen reduction reactions (ORR) at the cathode can be improved by the alloying of platinum with 3d-transition metals (TM = Fe, Co, etc.) and with nitrogen doping, and in the present work we have combined both of these aspects. We describe a facile method for the synthesis of a nitrogen doped (reduced graphene oxide (rGO)-multiwalled carbon nanotubes (MWNTs)) hybrid structure (N-(G-MWNTs)) by the uniform coating of a nitrogen containing polymer over the surface of the hybrid structure (positively surface charged rGO-negatively surface charged MWNTs) followed by the pyrolysis of these (rGO-MWNTs) hybrid structure-polymer composites. The N-(G-MWNTs) hybrid structure is used as a catalyst support for the dispersion of platinum (Pt), platinum-iron (Pt3Fe) and platinum-cobalt (Pt3Co) alloy nanoparticles. The PEMFC performances of Pt-TM alloy nanoparticle dispersed N-(G-MWNTs) hybrid structure electrocatalysts are 5.0 times higher than that of commercial Pt-C electrocatalysts along with very good stability under acidic environment conditions. This work demonstrates a considerable improvement in performance compared to existing cathode electrocatalysts being used in PEMFC and can be extended to the synthesis of metal, metal oxides or metal alloy nanoparticle decorated nitrogen doped carbon nanostructures for various electrochemical energy applications. PMID:23644681

  11. Enhancing catalytic performance of palladium in gold and palladium alloy nanoparticles for organic synthesis reactions through visible light irradiation at ambient temperatures.

    PubMed

    Sarina, Sarina; Zhu, Huaiyong; Jaatinen, Esa; Xiao, Qi; Liu, Hongwei; Jia, Jianfeng; Chen, Chao; Zhao, Jian

    2013-04-17

    The intrinsic catalytic activity of palladium (Pd) is significantly enhanced in gold (Au)-Pd alloy nanoparticles (NPs) under visible light irradiation at ambient temperatures. The alloy NPs strongly absorb light and efficiently enhance the conversion of several reactions, including Suzuki-Miyaura cross coupling, oxidative addition of benzylamine, selective oxidation of aromatic alcohols to corresponding aldehydes and ketones, and phenol oxidation. The Au/Pd molar ratio of the alloy NPs has an important impact on performance of the catalysts since it determines both the electronic heterogeneity and the distribution of Pd sites at the NP surface, with these two factors playing key roles in the catalytic activity. Irradiating with light produces an even more profound enhancement in the catalytic performance of the NPs. For example, the best conversion rate achieved thermally at 30 °C for Suzuki-Miyaura cross coupling was 37% at a Au/Pd ratio of 1:1.86, while under light illumination the yield increased to 96% under the same conditions. The catalytic activity of the alloy NPs depends on the intensity and wavelength of incident light. Light absorption due to the Localized Surface Plasmon Resonance of gold nanocrystals plays an important role in enhancing catalyst performance. We believe that the conduction electrons of the NPs gain the light absorbed energy producing energetic electrons at the surface Pd sites, which enhances the sites' intrinsic catalytic ability. These findings provide useful guidelines for designing efficient catalysts composed of alloys of a plasmonic metal and a catalytically active transition metal for various organic syntheses driven by sunlight. PMID:23566035

  12. Mechanical performance and microstructure array of as-cast lead-silver and lead-bismuth alloys

    NASA Astrophysics Data System (ADS)

    Osório, Wislei R.; Bortolozo, Ausdinir D.; Peixoto, Leandro C.; Garcia, Amauri

    2014-12-01

    The aim of this study is to establish correlations between mechanical properties of Pb-Ag and Pb-Bi alloys and parametric features of their as-cast microstructures, as well as to develop a comparative analysis with the corresponding properties of Pb-Sn alloys considering applications of these alloys in the manufacture of Pb-acid battery components. A wide range of microstructures are obtained using an upward water-cooled directional solidification system. Ultimate (UTS) and yield tensile strengths (YS) and elongation are experimentally determined as a function of cellular and dendritic spacings, and Hall-Petch type experimental equations are proposed relating UTS to these microstructure parameters. Despite the higher specific strengths of Pb-Ag alloys, as compared with those of Pb-Bi and Pb-Sn alloys, their corresponding relative costs are the highest of all Pb-based alloys examined. It is found that the Pb-Bi and Pb-Sn alloys examined have similar specific strengths and relative costs.

  13. Electrochemical synthesis of mesoporous Pt-Au binary alloys with tunable compositions for enhancement of electrochemical performance.

    PubMed

    Yamauchi, Yusuke; Tonegawa, Akihisa; Komatsu, Masaki; Wang, Hongjing; Wang, Liang; Nemoto, Yoshihiro; Suzuki, Norihiro; Kuroda, Kazuyuki

    2012-03-21

    Mesoporous Pt-Au binary alloys were electrochemically synthesized from lyotropic liquid crystals (LLCs) containing corresponding metal species. Two-dimensional exagonally ordered LLC templates were prepared on conductive substrates from diluted surfactant solutions including water, a nonionic surfactant, ethanol, and metal species by drop-coating. Electrochemical synthesis using such LLC templates enabled the preparation of ordered mesoporous Pt-Au binary alloys without phase segregation. The framework composition in the mesoporous Pt-Au alloy was controlled simply by changing the compositional ratios in the precursor solution. Mesoporous Pt-Au alloys with low Au content exhibited well-ordered 2D hexagonal mesostructures, reflecting those of the original templates. With increasing Au content, however, the mesostructural order gradually decreased, thereby reducing the electrochemically active surface area. Wide-angle X-ray diffraction profiles, X-ray photoelectron spectra, and elemental mapping showed that both Pt and Au were atomically distributed in the frameworks. The electrochemical stability of mesoporous Pt-Au alloys toward methanol oxidation was highly improved relative to that of nonporous Pt and mesoporous Pt films, suggesting that mesoporous Pt-Au alloy films are potentially applicable as electrocatalysts for direct methanol fuel cells. Also, mesoporous Pt-Au alloy electrodes showed a highly sensitive amperometric response for glucose molecules, which will be useful in next-generation enzyme-free glucose sensors. PMID:22352760

  14. Microstructure and Performance of Kovar/Alumina Joints Made with Silver-Copper Base Active Metal Braze Alloys

    SciTech Connect

    STEPHENS, JOHN J.; VIANCO,PAUL T.; HLAVA,PAUL F.; WALKER,CHARLES A.

    1999-12-15

    Poor hermeticity performance was observed for Al{sub 2}O{sub 3}-Al{sub 2}O{sub 3} ceramic-ceramic joints having a Kovar{trademark} alloy interlayer. The active Ag-Cu-Ti filler metal was used to braze the substrates together. The Ti active element was scavenged from the filler metal by the formation of a (Fe, Ni, Co){sub x}Ti phase (x= 2-3) that prevented development of a continuous Ti{sub x}O{sub y} layer at the filler metal/Al{sub 2}O{sub 3} interface. Altering the process parameters did not circumvent the scavenging of Ti. Molybdenum barrier layers 1000, 2500, or 5000 {angstrom} thick on the Kovar{trademark} surfaces successfully allowed Ti{sub x}O{sub y} formation at the filler metal/Al{sub 2}O{sub 3} interface and hermetic joints. The problems with the Ag-Cu-Ti filler metal for Kovar{trademark}/Al{sub 2}O{sub 3} braze joints led to the evaluation of a Ag-Cu-Zr filler metal. The Zr (active element) in Ag-Cu-Zr filler metal was not susceptible to the scavenging problem.

  15. Innovative surface modification of Ti-6Al-4V alloy with a positive effect on osteoblast proliferation and fatigue performance.

    PubMed

    Havlikova, Jana; Strasky, Josef; Vandrovcova, Marta; Harcuba, Petr; Mhaede, Mansour; Janecek, Milos; Bacakova, Lucie

    2014-06-01

    A novel approach of surface treatment of orthopaedic implants combining electric discharge machining (EDM), chemical milling (etching) and shot peening is presented in this study. Each of the three techniques have been used or proposed to be used as a favourable surface treatment of biomedical titanium alloys. But to our knowledge, the three techniques have not yet been used in combination. Surface morphology and chemistry were studied by scanning electron microscopy and X-ray photoelectron spectroscopy, respectively. Fatigue life of the material was determined and finally several in-vitro biocompatibility tests have been performed. EDM and subsequent chemical milling leads to a significant improvement of osteoblast proliferation and viability thanks to favourable surface morphology and increased oxygen content on the surface. Subsequent shot-peening significantly improves the fatigue endurance of the material. Material after proposed combined surface treatment possesses favourable mechanical properties and enhanced osteoblast proliferation. EDM treatment and EDM with shot peening also supported early osteogenic cell differentiation, manifested by a higher expression of collagen type I. The combined surface treatment is therefore promising for a range of applications in orthopaedics. PMID:24863238

  16. Fabrication and electromagnetic interference shielding performance of open-cell foam of a Cu-Ni alloy integrated with CNTs

    NASA Astrophysics Data System (ADS)

    Ji, Keju; Zhao, Huihui; Zhang, Jun; Chen, Jia; Dai, Zhendong

    2014-08-01

    A lightweight multi-layered electromagnetic interference (EMI) shielding material made of open-cell foam of a Cu-Ni alloy integrated with carbon nanotubes (CNTs) was prepared by electroless copper plating, then nickel electroplating, and finally electrophoretic deposition of CNTs. The foamed Cu-Ni-CNT composite comprises, from inside to outside, Cu, Ni, and CNT layers. Scanning electron microscopy, energy dispersive spectroscopy, and EMI tests were employed to characterize the morphology, composition, and EMI performance of the composite, respectively. The results indicated that the shielding effectiveness (SE) of the composite increased with increasing pore density (indicated as pores per inch (PPI)) and increasing thickness. A specimen with a PPI of 110 and a 1.5-mm thickness had a maximum SE of up to 54.6 dB, and a SE as high as 47.5 dB on average in the 8-12 GHz range. Integrating the inherent superiority of Cu, Ni, and CNTs, the porous structure of the composite can attenuate the incident electromagnetic microwaves by reflecting, scattering, and absorbing them between the metallic skeleton and the CNT layer. The multiple reflections and absorptions make it difficult for the microwaves to escape from the composite before being absorbed, thereby making the composite a potential shielding material.

  17. Improvement of lithium storage performance of Sn-alloy anode materials by a polypyrrole protective layer

    NASA Astrophysics Data System (ADS)

    Peng, Peng; Wen, Zhaoyin; Liu, Yu; Jin, Jun

    2015-01-01

    The SnO2-based anode with improved reversible capacity and cyclability was achieved by employing a protective layer composed of crosslinked polypyrrole nanowires. Scanning electron microscopy measurement was performed to characterize the surface and cross section morphology of electrodes before and after cycling. The crosslinked polypyrrole nanowire protective layer with good elasticity adhered to the SnO2 surface could form a network, leading to buffer the volumetric swelling of active materials during the lithiation/delithiation process. A good cycling stability and an excellent rate capability of the modified electrode were achieved.

  18. Performance analysis of STT-RAM with cross shaped free layer using Heusler alloys

    NASA Astrophysics Data System (ADS)

    Bharat Kumary, Tangudu; Ghosh, Bahniman; Awadhiya, Bhaskar; Verma, Ankit Kumar

    2016-01-01

    We have investigated the performance of a spin transfer torque random access memory (STT-RAM) cell with a cross shaped Heusler compound based free layer using micromagnetic simulations. We have designed a free layer using a Cobalt based Heusler compound. Simulation results clearly show that the switching time from one state to the other state has been reduced, also it has been found that the critical switching current density (to switch the magnetization of the free layer of the STT RAM cell) is reduced.

  19. Fatigue performance of metastable β titanium alloys: Effects of microstructure and surface finish

    NASA Astrophysics Data System (ADS)

    Kocan, Marcin; Wagner, Lothar; Rack, H. J.

    2005-12-01

    This investigation examined the role of microstructure and surface finish on the high cycle fatigue (HCF) performance of TIMETAL LCB (Ti-6.8Mo-4.5Fe-1.5Al). The as-received microstructure of LCB consisted of elongated β grains with a semicontinuous grain boundary α layer. In contrast, a fine equiaxed β + spheroidized α LCB microstructure was achieved by hot swaging and solution (recrystallization) anneal. The latter modification of the prior β grain structure, together with the size, morphology, and distribution of the primary α phase, resulted in a significant enhancement in the tensile and HCF properties. Furthermore, prestraining (PS), as would be expected during the fabrication of an automotive coil spring, and prior to aging for 30 min at temperatures between 500 and 550 °C, led to additional increases in tensile strength. In contrast, the HCF performance was always reduced when PS prior to aging was included in the overall processing procedure. Finally, shot-peening and roller-burnishing both resulted in an increased fatigue life in the finite life regimen; however, significant reductions in the 107 cycle fatigue strengths were observed when these procedures were used. These observations have been explained by including the effect of process-induced residual tensile stresses in the fatigue analysis, resulting in subsurface fatigue crack nucleation.

  20. Performances of special stainless steels and alloys in pulp and paper industries: Industrial references, laboratory and field test results

    SciTech Connect

    Dupoiron, F.; Schweitzer, G.; Charles, J.; Audouard, J.P.

    1994-12-31

    Due to improvements in the pulp and paper processes, and the new environmental regulations, the use of special stainless steels and alloys is increasing in this industry. This paper presents the results of industrial references, field tests and laboratory data on the use of stainless steels in delignification, bleaching and papermaking stages. Emphasis is put on the economical and safety advantages of the use of high alloyed steels in service as well as during fabrication.

  1. Erosion-corrosion performance of nickel-based and copper-based alloys in the Arabian Gulf seawater

    SciTech Connect

    Al-Hashem, A.; Carew, J.; Al-Sayegh, A.

    1996-10-01

    The erosion-corrosion behavior of nickel-based (UNS N0 6022) and copper-based (UNS C71500) alloy tubes in water flowing seawater containing sulfide ions is investigated. Visual, optical and scanning electron microscopy examinations of the internal surfaces of the tubes were conducted to compare the susceptibilities to erosion-corrosion attack of these two alloys, taking into consideration the nature of the product films formed.

  2. Performance of Al-Rich Oxidation Resistant Coatings For Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A

    2010-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5at.% at 700 C), exposures of specimens with thick ({approx}200 {mu}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  3. Performance of Al-rich Oxidation Resistant Coatings for Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A; Zhang, Ying

    2011-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5 at.% at 700 C), exposures of specimens with thick ({approx}200 {micro}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  4. Performance of Al-Rich Oxidation Resistant Coatings for Fe-Base Alloys

    SciTech Connect

    Pint, Bruce A; Zhang, Ying

    2009-01-01

    Aluminum-rich coatings made by chemical vapor deposition and pack cementation on ferritic (e.g. Fe-9Cr-1Mo) and austenitic (Type 304L) substrates are being evaluated at 650-800 C. For oxidation testing, a humid air environment was used to quantify coating performance, as uncoated substrates experience rapid oxidation at these temperatures. A main goal of this work is to demonstrate the potential benefits and problems with alumina-forming coatings. The higher exposure temperatures were selected to accelerate the degradation of the coating by interdiffusion with the substrate. A general conclusion of this testing was that coatings with less Al and a ferritic Fe(Al) structure could be more durable than higher Al content aluminide coatings which have a large thermal expansion mismatch with these substrates. A lifetime model has been developed using diffusion and oxidation observations to predict coating performance as a function of temperature and initial coating composition. To test and improve the model, additional experiments are now being conducted to determine the effect of substrate composition (e.g. Cr content using Fe-12Cr and Fe-9Cr-2W substrates) and exposure temperature on the critical Al content for coating failure. Because of the unexpectedly low level of Al measured at coating failure ({approx}3.5at.% at 700 C), exposures of specimens with thick ({approx}200 {micro}m) high Al content coatings were stopped after 10kh at 800 C and 20kh at 700 C because extremely long times to failure were predicted. Post-exposure Al concentration profiles for these specimens were measured using electron microprobe.

  5. Core-Shell Sn-Ni-Cu-Alloy@Carbon Nanorods to Array as Three-Dimensional Anode by Nanoelectrodeposition for High-Performance Lithium Ion Batteries.

    PubMed

    Peng, Hao; Li, Rui; Hu, Jiangtao; Deng, Wenjun; Pan, Feng

    2016-05-18

    We report the synthesis of a novel three-dimensional anode based on the core-shell Sn-Ni-Cu-alloy@carbon nanorods which was fabricated by pulse nanoelectrodeposition. Li ion batteries equipped with the three-dimensional anode demonstrated almost 100% capacity retention over 400 cycles at 450 mA g(-1) and excellent rate performance even up to 9000 mA g(-1) for advanced Li-ion battery. Insight of the high performance can be attributed to three key factors, Li-Sn alloys for Li-ion storage, Ni-Cu matrix for the electronic conductive and nanorods structure, and the carbon shell for the electronic/Li-ion conductive and holding stable solid electrolyte interphase (SEI), because these shells always kept stable volumes after extension of initial charge-discharge cycles. PMID:27113033

  6. Tungsten joining with copper alloy and its high heat load performance

    NASA Astrophysics Data System (ADS)

    Liu, Xiang; Lian, Youyun; Chen, Lei; Cheng, Zengkui; Chen, Jiming; Duan, Xuru; Song, Jioupeng; Yu, Yang

    2014-12-01

    W-CuCrZr joining technology by using low activation Cu-Mn filler metal was developed at Southwestern Institute of Physics (SWIP) for the manufacturing of divertor components of fusion experiment devices. In addition, a fast W coating technology by chemical vapor deposition (CVD) was also developed and CVD-W/CuCrZr and CVD-W/C mockups with a W coating thickness of 2 mm were prepared. In order to assess their high heat flux (HHF) performances, a 60 kW Electron-beam Material testing Scenario (EMS-60) equipped with a 150 keV electron beam welding gun was constructed at SWIP. Experimental results indicated that brazed W/CuCrZr mockups can withstand 8 MW/m2 heat flux for 1000 cycles without visible damages and CVD-W/CuCrZr mockups with W-Cu gradient interface can survive 1000 cycles under 11 MW/m2 heat flux. An ultrasonic inspection method for non-destructive tests (NDT) of brazed W/CuCrZr mockups was established and 2 mm defect can be detected. Infinite element analysis and heat load tests indicated that 5 mm defect had less noticeable influence on the heat transfer.

  7. Resistance Spot Weld Failure Mode and Weld Performance for Aluminium Alloys

    SciTech Connect

    Sun, Xin

    2010-01-30

    In this chapter, we present the strength and failure modes of reactive NanoFoil® bonded joints for similar and dissimilar lightweight materials. NanoFoil® is a multi-layer foil fabricated through the growth of thousands of nanoscale layers of aluminum and nickel by vapor deposition. Initiated by an energy impulse, the like-like bonds of the atoms of each layer in the foil are exchanged for more stable unlike bonds between atoms from neighboring layers. As the atoms of each layer mix, heat is generated, creating a self-sustaining reaction traveling along the length of the foil. The instantaneous release of heat energy by this reaction is controlled by the nanolayer thickness and lay-up, such that accurate control of a highly localized heat source can be realized, allowing bonding without compromising the properties/integrities of the base materials. First, solder and braze joints for similar and dissimilar material combinations of steel, aluminum and magnesium are fabricated. Static bond strength tests under tensile shear loading condition are then performed to quantify the bond strength for different material combinations. The through-thickness microstructure changes and modifications by the bonding process are quantified using SEM. Depending on the base material combinations, it is shown that the nanofoil bond strength is comparable to those of the conventional structural adhesive bonds.

  8. Numerical analysis of static performance comparison of friction stir welded versus riveted 2024-T3 aluminum alloy stiffened panels

    NASA Astrophysics Data System (ADS)

    Shao, Qing; He, Yuting; Zhang, Teng; Wu, Liming

    2014-07-01

    Most researches on the static performance of stiffened panel joined by friction stir welding(FSW) mainly focus on the compression stability rather than shear stability. To evaluate the potential of FSW as a replacement for traditional rivet fastening for stiffened panel assembly in aviation application, finite element method(FEM) is applied to compare compression and shear stability performances of FSW stiffened panels with stability performances of riveted stiffened panels. FEMs of 2024-T3 aluminum alloy FSW and riveted stiffened panels are developed and nonlinear static analysis method is applied to obtain buckling pattern, buckling load and load carrying capability of each panel model. The accuracy of each FEM of FSW stiffened panel is evaluated by stability experiment of FSW stiffened panel specimens with identical geometry and boundary condition and the accuracy of each FEM of riveted stiffened panel is evaluated by semi-empirical calculation formulas. It is found that FEMs without considering weld-induced initial imperfections notably overestimate the static strengths of FSW stiffened panels. FEM results show that, buckling patterns of both FSW and riveted compression stiffened panels represent local buckling of plate between stiffeners. The initial buckling waves of FSW stiffened panel emerge uniformly in each plate between stiffeners while those of riveted panel mainly emerge in the mid-plate. Buckling patterns of both FSW and riveted shear stiffened panels represent local buckling of plate close to the loading corner. FEM results indicate that, shear buckling of FSW stiffened panel is less sensitive to the initial imperfections than compression buckling. Load carrying capability of FSW stiffened panel is less sensitive to the initial imperfections than initial buckling. It can be concluded that buckling loads of FSW panels are a bit lower than those of riveted panels whereas carrying capabilities of FSW panels are almost equivalent to those of riveted

  9. Microstructure and electrochemical hydrogenation/dehydrogenation performance of melt-spun La-doped Mg{sub 2}Ni alloys

    SciTech Connect

    Hou, Xiaojiang; Hu, Rui; Zhang, Tiebang Kou, Hongchao; Song, Wenjie; Li, Jinshan

    2015-08-15

    This work focuses on microstructure and electrochemical hydrogen storage properties of La-doped Mg{sub 2}Ni alloys. The alloys with nominal compositions of Mg{sub 2}Ni{sub 1−x}La{sub x} (x = 0, 0.1, 0.3, 0.5) were prepared via metallurgical smelting and melt-spun on a rotating copper wheel. The scanning electron microscope, X-ray diffraction, differential scanning calorimetry and transition electron microscope, galvanostatic charging/discharging and other electrochemical measurements were employed to investigate. The results show that the increasing of La content and melt-spinning speed favors the formation of Mg–Ni–La amorphous/nanocrystalline alloys. It is found that the melt-spun ribbons display increased discharge capacities and superior cycle stabilities compared to the as-cast alloys with and without La. The potentiodynamic polarization results indicate that melt-spun La-doped Mg{sub 2}Ni ribbons possess more positive corrosion potential E{sub corr} and exhibit relatively high corrosion resistance against the alkaline solution. The mechanism for electrochemical hydrogenation/dehydrogenation has been proposed based on the effect of microstructures on the mass/charge transfer process for electrode electrochemical reaction. - Highlights: • Nanocrystalline/amorphous Mg–Ni–La alloys are obtained by melt-spinning. • Microstructures of as-cast and rapid quenched Mg{sub 2}Ni{sub 1−x}La{sub x} alloys are investigated. • Electrochemical hydrogenation properties of experimental alloys are characterized. • Electrochemical hydrogen absorption/desorption mechanism is proposed.

  10. Microstructures and Mechanical Performance of Plasma-Nitrided Al0.3CrFe1.5MnNi0.5 High-Entropy Alloys

    NASA Astrophysics Data System (ADS)

    Tang, Wei-Yeh; Chuang, Ming-Hao; Lin, Su-Jien; Yeh, Jien-Wei

    2012-07-01

    This study investigates the effect of plasma nitriding at 798 K (525 °C) on microstructures and the mechanical performance of Al0.3CrFe1.5MnNi0.5 high-entropy alloys (HEAs) obtained using different cast and wrought processing. All the alloys can be well nitride, with a thickness of around 80 μm, and attain a peak hardness level around Hv 1300 near the surface. The main nitride phases are CrN, AlN, and (Mn, Fe)4N. Those of the substrates are bcc, fcc, Al-, and Ni-rich B2 precipitates, and ρ phase. Their relative amounts depend on the prior processing and also change under the heat treatment during nitriding. The formation of ρ phase during nitriding could in-situ harden the substrate to attain the suitable level required for wear applications. This gives the advantage in simplifying the processing for making a wear-resistance component or a mold since austenitizing, quench hardening, and tempering required for steels such as SACM and SKD steels are no longer required and final finishing can be accomplished before nitriding. Nitrided Al0.3CrFe1.5MnNi0.5 samples have much better wear resistance than un-nitrided ones by 49 to 80 times and also exhibit superior adhesive wear resistance to conventional nitrided alloys: nitriding steel SACM-645 (AISI 7140), 316 stainless steel, and hot-mold steel SKD-61 (AISI H13) by 22 to 55 times depending on prior processing. The superiority is due to the fact that the present nitrided alloys possess a much thicker highly hardened layer than the conventional alloys.

  11. Development Of Advanced Sandwich Core Topologies Using Fused Deposition Modeling And Electroforming Processes

    NASA Astrophysics Data System (ADS)

    Storck, Steven M.

    New weight efficient materials are needed to enhance the performance of vehicle systems allowing increased speed, maneuverability and fuel economy. This work leveraged a multi-length-scale composite approach combined with hybrid material methodology to create new state-of-the-art additive manufactured sandwich core material. The goal of the research was to generate a new material to expands material space for strength versus density. Fused-Deposition-Modeling (FDM) was used to remove geometric manufacturing constraints, and electrodepositing was used to generate a high specific-strength, bio-inspired hybrid material. Microtension samples (3mm x 1mm with 250mum x 250mum gage) were used to investigate the electrodeposited coatings in the transverse (TD) and growth (GD) directions. Three bath chemistries were tested: copper, traditional nickel sulfamate (TNS) nickel, and nickel deposited with a platinum anode (NDPA). NDPA shows tensile strength exceeding 1600 MPa, significantly beyond the literature reported values of 60MPa. This strengthening was linked to grain size refinement into the sub-30nm range, in addition to grain texture refinement resulting in only 17% of the slip systems for nickel being active. Anisotropy was observed in nickel deposits, which was linked to texture evolution inside of the coating. Microsample testing guided the selection of 15mum layer of copper deposition followed by a 250 mum NDPA layer. Classical formulas for structural collapse were used to guide an experimental parametric study to establish a weight/volume efficient strut topology. Length, diameter and thickness were all investigated to determine the optimal column topology. The most optimal topology exists when Eulerian buckling, shell micro buckling and yielding failure modes all exist in a single geometric topology. Three macro-scale sandwich topologies (pyramidal, tetrahedral, and strut-reinforced-tetrahedral (SRT) were investigated with respect to strength-per-unit-weight. The

  12. Processing of High-Performance Nb3Sn Wires Through a New Diffusion Reaction Using sn Based Alloys

    NASA Astrophysics Data System (ADS)

    Tachikawa, K.; Sasaki, H.; Yamaguchi, M.; Hayashi, Y.; Nakata, K.; Takeuchi, T.

    2010-04-01

    Tightly consolidated Sn-Ta and Sn-B based alloys have been prepared by the reaction among constituent metal powders at 750-775° C. Sn-Ta and Sn-B based alloys exhibit quite similar microstructures. A small amount of Ti addition seems to improve the bonding between Ta or B particles and Sn matrix. Nb3Sn wires have been fabricated by the Jelly Roll (JR) and Multi-rod (MR) process using Sn based alloy sheet and rod, respectively. Thick Nb3Sn layers with nearly stoichiometric A15 composition are synthesized through a new diffusion mechanism between Nb and Sn based alloy. Bc2 (4.2 K)'s of 26.9 T (mid) and 26.5 T (mid) have been obtained in the JR and MR processed wires, respectively, using Sn-Ta based alloy. These wires exhibit enough non-Cu Jc to be used above 20 T and 4.2 K. Tc of JR wires using Sn-B based sheet is 18.14 K (offset) which is slightly higher than that of wires using Sn-Ta based sheet.

  13. Wetting and Mechanical Performance of Zirconia Brazed with Silver/Copper Oxide and Silver/Vanadium Oxide Alloys

    SciTech Connect

    Sinnamon, Kathleen E.; Meier, Alan; Joshi, Vineet V.

    2014-12-01

    The wetting behavior and mechanical strength of silver/copper oxide and silver/vanadium oxide braze alloys were investigated for both magnesia-stabilized and yttria-stabilized (Mg-PSZ and Y-TZP) transformation toughened zirconia substrates. The temperatures investigated were 1000 to 1100°C, with oxide additions of 1 to 10 weight percent V2O5 or CuO, and hold times of 0.9 to 3.6 ks. Increasing either the isothermal hold temperature or time had a distinctly negative effect on the joint strength. The maximum strengths for both braze alloys were obtained for 5 wt. % oxide additions at 1050°C with a hold time of 0.9 ks. The Mg-PSZ/Ag-CuO system exhibited a average fracture strength of 255 MPa (45% of the reported monolithic strength), and the Y-TZP/Ag-CuO system had an average fracture strength of 540 MPa (30% of the reported monolithic strength). The fracture strengths were lower for the Ag-V2O5 braze alloys, with fracture strengths of approximately 180 MPa (30% of the monolithic strength) for Mg-PSZ versus approximately 160 MPa (10% of the monolithic strength) for Y-TZP. No interfacial products were observed in low magnification SEM analysis for the brazing alloys containing V2O5 additions, while there were interfacial products present for brazes prepared with CuO additions in the braze alloy.

  14. Initial assessment of Ni-base alloy performance in 0.1 MPa and supercritical CO2

    DOE PAGESBeta

    Pint, B. A.; Keiser, J. R.

    2015-09-25

    There is considerable interest in increasing the working temperature of both open and closed supercritical CO2 (sCO2) cycles to ≥700 °C. At these temperatures, it is unlikely that any Fe-base alloys have suitable strength and therefore the focus is on Ni-base alloys for this application. To begin addressing the lack of compatibility data under these conditions, initial work exposed a wide range of candidate alloys in 500-h exposures at 20 MPa (200 bar) CO2 at 650 -750 °C in high purity CO2. In general, the reaction products were thin and protective in these exposures. A smaller group of alloy couponsmore » focusing on chromia- and alumina-forming alloys was exposed for 500h in 0.1 MPa (1bar) air, CO2, CO2+O2 and CO2+H2O for comparison. Thus, the thin surface oxides formed were very similar to those formed at high pressure and no clear detrimental effect of CO2 oxidation or O2 or H2O impurities could be observed in these exposures.« less

  15. Optimization of thermoelectric performance of SrSi2-based alloys via the modification in band structure and phonon-point-defect scattering

    PubMed Central

    Kuo, Yung-Kang; Ramachandran, Balakrishnan; Lue, Chin-Shan

    2014-01-01

    Thermoelectric properties of alkaline-earth-metal disilicides are strongly dependent on their electronic band structure in the vicinity of the Fermi level. In particular, the strontium disilicide, SrSi2 with a narrow band gap of about few tens of meV is composed of non-toxic, naturally abundant elements, and its thermoelectric properties are very sensitive to the substitution/alloying with third elements. In this article, we summarize the thermoelectric performance of substituted and Sr-deficient/Sr-rich SrSi2 alloys to realize the high thermoelectric figure-of-merit (ZT) for practical applications in the electronic and thermoelectric aspects, and also to explore the alternative routes to further improve its ZT value. PMID:25505784

  16. Alloy materials

    DOEpatents

    Hans Thieme, Cornelis Leo; Thompson, Elliott D.; Fritzemeier, Leslie G.; Cameron, Robert D.; Siegal, Edward J.

    2002-01-01

    An alloy that contains at least two metals and can be used as a substrate for a superconductor is disclosed. The alloy can contain an oxide former. The alloy can have a biaxial or cube texture. The substrate can be used in a multilayer superconductor, which can further include one or more buffer layers disposed between the substrate and the superconductor material. The alloys can be made a by process that involves first rolling the alloy then annealing the alloy. A relatively large volume percentage of the alloy can be formed of grains having a biaxial or cube texture.

  17. High performance Au-Cu alloy for enhanced visible-light water splitting driven by coinage metals.

    PubMed

    Liu, Mingyang; Zhou, Wei; Wang, Ting; Wang, Defa; Liu, Lequan; Ye, Jinhua

    2016-03-17

    A Au-Cu alloy strategy is, for the first time, demonstrated to be effective in enhancing visible-light photocatalytic H2 evolution via promoting metal interband transitions. Au3Cu/SrTiO3, in which oxidation of Cu was successfully restrained, showed the highest visible-light H2 evolution activity. PMID:26952932

  18. Correlation between Mechanical Behavior and Actuator-type Performance of Ni-Ti-Pd High-temperature Shape Memory Alloys

    NASA Technical Reports Server (NTRS)

    Bigelow, Glen S.; Padula, Santo A., II; Garg, Anita; Noebe, Ronald D.

    2007-01-01

    High-temperature shape memory alloys in the NiTiPd system are being investigated as lower cost alternatives to NiTiPt alloys for use in compact solid-state actuators for the aerospace, automotive, and power generation industries. A range of ternary NiTiPd alloys containing 15 to 46 at.% Pd has been processed and actuator mimicking tests (thermal cycling under load) were used to measure transformation temperatures, work behavior, and dimensional stability. With increasing Pd content, the work output of the material decreased, while the amount of permanent strain resulting from each load-biased thermal cycle increased. Monotonic isothermal tension testing of the high-temperature austenite and low temperature martensite phases was used to partially explain these behaviors, where a mismatch in yield strength between the austenite and martensite phases was observed at high Pd levels. Moreover, to further understand the source of the permanent strain at lower Pd levels, strain recovery tests were conducted to determine the onset of plastic deformation in the martensite phase. Consequently, the work behavior and dimensional stability during thermal cycling under load of the various NiTiPd alloys is discussed in relation to the deformation behavior of the materials as revealed by the strain recovery and monotonic tension tests.

  19. Turning the Halide Switch in the Synthesis of Au-Pd Alloy and Core-Shell Nanoicosahedra with Terraced Shells: Performance in Electrochemical and Plasmon-Enhanced Catalysis.

    PubMed

    Hsu, Shih-Cheng; Chuang, Yu-Chun; Sneed, Brian T; Cullen, David A; Chiu, Te-Wei; Kuo, Chun-Hong

    2016-09-14

    Au-Pd nanocrystals are an intriguing system to study the integrated functions of localized surface plasmon resonance (LSPR) and heterogeneous catalysis. Gold is both durable and can harness incident light energy to enhance the catalytic activity of another metal, such as Pd, via the SPR effect in bimetallic nanocrystals. Despite the superior catalytic performance of icosahedral (IH) nanocrystals compared to alternate morphologies, the controlled synthesis of alloy and core-shell IH is still greatly challenged by the disparate reduction rates of metal precursors and lack of continuous epigrowth on multiply twinned boundaries of such surfaces. Herein, we demonstrate a one-step strategy for the controlled growth of monodisperse Au-Pd alloy and core-shell IH with terraced shells by turning an ionic switch between [Br(-)]/[Cl(-)] in the coreduction process. The core-shell IH nanocrystals contain AuPd alloy cores and ultrathin Pd shells (<2 nm). They not only display more than double the activity of the commercial Pd catalysts in ethanol electrooxidation attributed to monatomic step terraces but also show SPR-enhanced conversion of 4-nitrophenol. This strategy holds promise toward the development of alternate bimetallic IH nanocrystals for electrochemical and plasmon-enhanced catalysis. PMID:27575057

  20. Measurements of current-voltage-induced heating in the Al/SrTiO3-xNy/Al memristor during electroformation and resistance switching

    NASA Astrophysics Data System (ADS)

    Shkabko, A.; Aguirre, M. H.; Marozau, I.; Lippert, T.; Weidenkaff, A.

    2009-10-01

    Heating of the Al/SrTiO3-xNy/Al memristor is characterized during electroformation and switching of the resistances. The electrode with the higher voltage potential is heated to higher temperatures than the electrode with the lower potential, suggesting a reversible (nonstable) displacement of the anions in a low voltage region (|V|<±3 V). Application of a threshold voltage appropriate for resistance switching (|V|≥±3 V) facilitates migration of anions to the anode interface and increases the local anode temperature to a maximum of 285 °C. The hysteretic I-V curves are discussed taking into account tunnel barrier formation/break and inhomogeneous Schottky barrier modification at the anode interface.

  1. Magnetic Nickel iron Electroformed Trap (MagNET): a master/replica fabrication strategy for ultra-high throughput (>100 mL h(-1)) immunomagnetic sorting.

    PubMed

    Ko, Jina; Yelleswarapu, Venkata; Singh, Anup; Shah, Nishal; Issadore, David

    2016-08-01

    Microfluidic devices can sort immunomagnetically labeled cells with sensitivity and specificity much greater than that of conventional methods, primarily because the size of microfluidic channels and micro-scale magnets can be matched to that of individual cells. However, these small feature sizes come at the expense of limited throughput (ϕ < 5 mL h(-1)) and susceptibility to clogging, which have hindered current microfluidic technology from processing relevant volumes of clinical samples, e.g. V > 10 mL whole blood. Here, we report a new approach to micromagnetic sorting that can achieve highly specific cell separation in unprocessed complex samples at a throughput (ϕ > 100 mL h(-1)) 100× greater than that of conventional microfluidics. To achieve this goal, we have devised a new approach to micromagnetic sorting, the magnetic nickel iron electroformed trap (MagNET), which enables high flow rates by having millions of micromagnetic traps operate in parallel. Our design rotates the conventional microfluidic approach by 90° to form magnetic traps at the edges of pores instead of in channels, enabling millions of the magnetic traps to be incorporated into a centimeter sized device. Unlike previous work, where magnetic structures were defined using conventional microfabrication, we take inspiration from soft lithography and create a master from which many replica electroformed magnetic micropore devices can be economically manufactured. These free-standing 12 μm thick permalloy (Ni80Fe20) films contain micropores of arbitrary shape and position, allowing the device to be tailored for maximal capture efficiency and throughput. We demonstrate MagNET's capabilities by fabricating devices with both circular and rectangular pores and use these devices to rapidly (ϕ = 180 mL h(-1)) and specifically sort rare tumor cells from white blood cells. PMID:27170379

  2. The in vitro and in vivo performance of a strontium-containing coating on the low-modulus Ti35Nb2Ta3Zr alloy formed by micro-arc oxidation.

    PubMed

    Liu, Wei; Cheng, Mengqi; Wahafu, Tuerhongjiang; Zhao, Yaochao; Qin, Hui; Wang, Jiaxing; Zhang, Xianlong; Wang, Liqiang

    2015-07-01

    The β-titanium alloy is thought to be a promising alloy using as orthopedic or dental implants owing to its characteristics, which contains low elastic modulus, high corrosion resistance and well biocompatibility. Our previous study has reported that a new β-titanium alloy Ti35Nb2Ta3Zr showed low modulus close to human bone, equal tissue compatibility to a traditional implant alloy Ti6Al4V. In this study, micro-arc oxidation (MAO) was applied on the Ti35Nb2Ta3Zr alloy to enhance its surface characteristics and biocompatibility and osseointegration ability. Two different coatings were formed, TiO2 doped with calcium-phosphate coating (Ca-P) and calcium-phosphate-strontium coating (Ca-P-Sr). Then we evaluated the effects of the MAO coatings on the Ti35Nb2Ta3Zr alloy through in vitro and in vivo tests. As to the characteristics of the coatings, the morphology, chemical composition, surface roughness and contact angle of MAO coatings were tested by scanning electron microscopy, energy dispersive spectroscopy, atomic force microscopy, and video contact-angle measurement system respectively. Besides, we performed MTT assay, ALP test and cell morphology-adhesion test on materials to evaluate the MAOed coating materials' biocompatibility in vitro. The in vivo experiment was performed through rabbit model. Alloys were implanted into rabbits' femur shafts, then we performed micro-CT, histological and sequential fluorescent labeling analysis to evaluate implants' osseointegration ability in vivo. Finally, the Ca-P specimens and Ca-P-Sr specimens exhibited a significant enhancement in surface roughness, hydrophilicity, cell proliferation, cell adhesion. More new bone was found around the Ca-P-Sr coated alloy than Ca-P coated alloy and Ti35Nb2Ta3Zr alloy. In conclusion, the MAO treatment improved in vitro and in vivo performance of Ti35Nb2Ta3Zr alloy. The Ca-P-Sr coating may be a promising modified surface formed by MAO for the novel β-titanium alloy Ti35Nb2Ta3Zr. PMID

  3. Microstructure performance and formation mechanism of laser alloying rare earth oxides modified nanocrystalline layer on TA7

    NASA Astrophysics Data System (ADS)

    Ma, Qingyu; Gao, Xun; Li, Jianquan

    2016-03-01

    Nanoscale particles (NP) were observed in a Ni60-Ag-Si3N4-Y2O3 laser alloying (LA) layer on a TA7 titanium alloy, NP usually locate on the grain boundaries, which are able to block the motion of dislocation in a certain extent. Such layer mainly consisted of γ-Ni, TiN, γ-(Fe, Ni), TiAg and lots of amorphous phases. The wear resistance of such layer with laser scanning speed 3 mm/s was better than that of a LA layer with 6 mm/s, which was mainly ascribed to an uniform microstructure and less defect of layer. The high laser scanning speed made the existing time of laser molten pool be shorter than before, favoring the formation of a fine microstructure. However, the defects, such as pores were produced in LA layer (higher scanning speed), decreasing the wear resistance.

  4. Improvement in Microstructure Performance of the NiCrBSi Reinforced Coating on TA15 Titanium Alloy

    NASA Astrophysics Data System (ADS)

    Peng, Li

    2012-10-01

    This work is based on the dry sliding wear of NiCrBSi reinforced coating deposited on TA15 titanium alloy using the laser cladding technique, the parameters of which were such as to provide almost crack-free coatings with minimum dilution and very low porosity. SEM results indicated that a laser clad coating with metallurgical joint to the substrate was formed. Compared with TA15 substrate, an improvement of the micro-hardness and wear resistance was observed for this composite coating. Rare earth oxide Y2O3 was beneficial in producing of the amorphous phases in laser clad coating. With addition of Y2O3, more amorphous alloys were produced, which increased the micro-hardness and wear resistance of the coating.

  5. Cycling Stability Performance of La0.75Mg0.25Ni3.5Si0.10 Hydrogen Storage Alloy in Discharge-Charge System

    NASA Astrophysics Data System (ADS)

    Liu, Zhaojiang; Huang, Lei; Wan, Qi; Li, Xu; Guang, Ma; Li, Ping

    2014-12-01

    La0.75Mg0.25Ni3.5Si0.10 hydrogen storage alloy was prepared by vacuum induction melting furnace and subsequently heated treatment at 940°C for 8 h and cooled to room temperature in the oven. The electrochemical properties of La0.75Mg0.25Ni3.5Si0.10 compound were measured by LAND CT2001A battery test system. The morphologies of the samples were characterized by scanning electron microscopy (SEM). The surface state of samples was analyzed by X-ray photoelectron spectroscopy (XPS). It was found that the charge-discharge rate plays the key impact on the cycling stability of the alloy. During the cycle test, the prepared La0.75Mg0.25Ni3.5Si0.10 compound presented an excellent capacity retention at the charge-discharge of 1 C while the capacity of sample declined rapidly at 0.2 C. The excellent cycling stability performance of La0.75Mg0.25Ni3.5Si0.10 electrode at 1 C could be attributed to the less powder and less oxidation of surface effective active elements. The pulverization inevitably leads to the separation of the part of the cracking alloy and the electrode, resulting in reduction of the effective active substance and increasing attenuation of the capacity per cycle. In addition, on the analysis of the different cut-off potential effects on the electrode, it was found that the La0.75Mg0.25Ni3.5Si0.10 electrode shows good comprehensive electrochemical properties at 1 C cut-off 0.6-0.7 V. During charging, heavy overcharge will not be conducive to cycling stability performance during the charging test.

  6. Evolution of thermoelectric performance for (Bi,Sb)2Te3 alloys from cutting waste powders to bulks with high figure of merit

    NASA Astrophysics Data System (ADS)

    Fan, Xi‧an; Cai, Xin zhi; Han, Xue wu; Zhang, Cheng cheng; Rong, Zhen zhou; Yang, Fan; Li, Guang qiang

    2016-01-01

    Bi2Te3 based cutting waste powders from cutting wafers were firstly selected as raw materials to prepare p-type Bi2Te3 based thermoelectric (TE) materials. Through washing, reducing, composition correction, smelting and resistance pressing sintering (RPS) process, p-type (Bi,Sb)2Te3 alloy bulks with different nominal stoichiometries were successfully obtained. The evolution of microstructure and TE performance for (Bi,Sb)2Te3 alloys were investigated in detail. All evidences confirmed that most of contaminants from line cutting process such as cutting fluid and oxides of Bi, Sb or Te could be removed by washing, reducing and smelting process used in this work. The carrier content and corresponding TE properties could be adjusted effectively by appropriate composition correction treatment. At lastly, a bulk with a nominal stoichiometry of Bi0.44Sb1.56Te3 was obtained and its' dimensionless figure of merit (ZT) was about 1.16 at 90 °C. The ZT values of Bi0.36Sb1.64Te3 and Bi0.4Sb1.6Te3 alloy bulks could also reach 0.98 and 1.08, respectively. Different from the conventional recycling technology such as hydrometallurgy extraction methods, the separation and extraction of beneficial elements such as Bi, Sb and Te did not need to be performed and the Bi2Te3 based bulks with high TE properties could be directly obtained from the cutting waste powders. In addition, the recycling technology introduced here was green and more suitable for practical industrial application. It can improve material utilization and lower raw material costs of manufacturers.

  7. The role of nanoscale defect features in enhancing the thermoelectric performance of p-type nanostructured SiGe alloys

    NASA Astrophysics Data System (ADS)

    Bathula, Sivaiah; Jayasimhadri, M.; Gahtori, Bhasker; Singh, Niraj Kumar; Tyagi, Kriti; Srivastava, A. K.; Dhar, Ajay

    2015-07-01

    Despite SiGe being one of the most widely studied thermoelectric materials owing to its application in radioisotope thermoelectric generators (RTG), the thermoelectric figure-of merit (ZT) of p-type SiGe is still quite low, resulting in poor device efficiencies. In the present study, we report a substantial enhancement in ZT ~ 1.2 at 900 °C for p-type nanostructured Si80Ge20 alloys by creating several types of defect features within the Si80Ge20 nanostructured matrix in a spectrum of nano to meso-scale dimensions during its nanostructuring, by employing mechanical alloying followed by spark plasma sintering. This enhancement in ZT, which is ~25% over the existing state-of-the-art value for a p-type nanostructured Si80Ge20 alloy, is primarily due to its ultralow thermal conductivity of ~2.04 W m-1 K-1 at 900 °C, resulting from the scattering of low-to-high wavelength heat-carrying phonons by different types of defect features in a range of nano to meso-scale dimensions in the Si80Ge20 nanostructured matrix. These include point defects, dislocations, isolated amorphous regions, nano-scale grain boundaries and more importantly, the nano to meso-scale residual porosity distributed throughout the Si80Ge20 matrix. These nanoscale multi-dimensional defect features have been characterized by employing scanning and transmission electron microscopy and correlated with the electrical and thermal transport properties, based on which the enhancement of ZT has been discussed.Despite SiGe being one of the most widely studied thermoelectric materials owing to its application in radioisotope thermoelectric generators (RTG), the thermoelectric figure-of merit (ZT) of p-type SiGe is still quite low, resulting in poor device efficiencies. In the present study, we report a substantial enhancement in ZT ~ 1.2 at 900 °C for p-type nanostructured Si80Ge20 alloys by creating several types of defect features within the Si80Ge20 nanostructured matrix in a spectrum of nano to meso

  8. The role of nanoscale defect features in enhancing the thermoelectric performance of p-type nanostructured SiGe alloys.

    PubMed

    Bathula, Sivaiah; Jayasimhadri, M; Gahtori, Bhasker; Singh, Niraj Kumar; Tyagi, Kriti; Srivastava, A K; Dhar, Ajay

    2015-08-01

    Despite SiGe being one of the most widely studied thermoelectric materials owing to its application in radioisotope thermoelectric generators (RTG), the thermoelectric figure-of merit (ZT) of p-type SiGe is still quite low, resulting in poor device efficiencies. In the present study, we report a substantial enhancement in ZT∼ 1.2 at 900 °C for p-type nanostructured Si80Ge20 alloys by creating several types of defect features within the Si80Ge20 nanostructured matrix in a spectrum of nano to meso-scale dimensions during its nanostructuring, by employing mechanical alloying followed by spark plasma sintering. This enhancement in ZT, which is ∼25% over the existing state-of-the-art value for a p-type nanostructured Si80Ge20 alloy, is primarily due to its ultralow thermal conductivity of ∼2.04 W m(-1) K(-1) at 900 °C, resulting from the scattering of low-to-high wavelength heat-carrying phonons by different types of defect features in a range of nano to meso-scale dimensions in the Si80Ge20 nanostructured matrix. These include point defects, dislocations, isolated amorphous regions, nano-scale grain boundaries and more importantly, the nano to meso-scale residual porosity distributed throughout the Si80Ge20 matrix. These nanoscale multi-dimensional defect features have been characterized by employing scanning and transmission electron microscopy and correlated with the electrical and thermal transport properties, based on which the enhancement of ZT has been discussed. PMID:26138852

  9. Wear and corrosion performance of two different tempers (T6 and T73) of AA7075 aluminium alloy after nitrogen implantation

    NASA Astrophysics Data System (ADS)

    Abreu, C. M.; Cristóbal, M. J.; Figueroa, R.; Pena, G.

    2015-02-01

    The present work reports the improvements in corrosion resistance and tribological properties achieved after Nitrogen ion implantation into aluminium alloy AA7075 subjected to two different tempers, T6 and T73. Nitrogen implantation at a nominal dose of 2 × 1017 ions/cm2 and at an accelerating voltage of 50 keV produced an increase of the surface hardness of the alloys up to a 130% in T6 samples and to 190% in T73 samples. The increase in hardness has a very positive effect on wear resistance as indicate the significant reduction of specific wear rate on both tempers (about -75% for T6 and -90% for T73 samples). Similarly, an improvement in corrosion properties of both tempers is confirmed by DC techniques, showing a decrease of the registered current density on potentiodynamic curves, and by the increase of impedance shown by AC techniques. This overall improvement in the alloy performance has been mainly attributed to the formation of a stoichiometric aluminium nitride layer (AlN), identified by XPS and GIXRD. The combination of EXCO immersion tests and electrochemical measurements allowed explaining the effect of AlN layer, which behave as a barrier delaying the onset of corrosion and slowing its progress. However, the implantation do not modified the corrosion morphology which seems to be determined mainly by the heat treating conditions. Thereby, in both tempers the localized attack starts at the intermetallic/matrix interface, but in T6 type specimens the progress of corrosion is clearly intergranular, while T73 specimens show the formation of clusters of small geometrical pits, probably related to the biggest MgZn2 strengthening precipitates.

  10. The Anti-fatigue Mechanisms on Alterations of Structures and Performances of Alloy Welded Joints with Ultrasonic Impact Treatment

    NASA Astrophysics Data System (ADS)

    Li, Z. M.; Zhu, Y. L.; Du, X. K.

    The specimens of aluminum alloy welded joint were prepared by gas tungsten arc welding using 2A12 sheets and ER5356 welding wires. Some specimens were full coverage strengthened by ultrasonic impact treatment and the others were not strengthened. The surface layer microstructures of the ultrasonic impact treated and untreated specimens were investigated by optical microscopy and transmission electron microscopy. The surface layer hardness and residual stress distributions along the thickness direction were measured by micro-hardness tester and X-ray diffraction method. The results showed that a grain refinement layer which depth extended up to about 150∼200 μm was produced by ultrasonic impact treatment. The average hardness value of the treated specimens was up to 110 HV, increasing by 45% compared with 76 HV of the untreated specimen. A residual compressive stress layer was also produced by ultrasonic impact treatment, and the depth was close to 900 μm. The maximum residual compressive stress was -285 MPa. At the same time, the anti-fatigue mechanisms on grain refinement, work hardening and residual compressive stress of aluminum alloy welded joint with ultrasonic impact treatment were also discussed.

  11. Performance of Pt-Co alloys and CoTPP catalysts for the reduction of oxygen in AFC

    SciTech Connect

    Kiros, Y.; Sampathrajan, A.; Ramanathan, M.

    1996-12-31

    One of the primary problems of the oxygen reduction reaction (ORR) for especially low and medium temperature fuel cells such as AFC, PEFC and PAFC is the high activation overpotential. This high overpotential is due to the complicated nature of the ORR and the morphological properties of the catalyst particles. High catalyst dispersion on the carbon support and small particle sizes, non-agglomeration and/or non-dissolution of the electrocatalyst is desired for the long-term operation of the electrodes. In this study electrodes were tested at different temperatures and concentrations in order to substantiate their influences on the activity and stability of the electrocatalysts, i.e.; cobalt tetraphenylporphyrin (CoTPP) and alloys of platinum and cobalt.

  12. Performance of New Pb-Bi Alloys for Pb-Acid Battery Applications: EIS and Polarization Study

    NASA Astrophysics Data System (ADS)

    Peixoto, Leandro C.; Bortolozo, Ausdinir D.; Garcia, Amauri; Osório, Wislei R.

    2016-06-01

    The present investigation is focused on the evaluation of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization results, associated with resulting microstructural features of two distinct as-cast Pb-Bi alloys (i.e., 1 and 2.5 wt.% Bi). EIS, potentiodynamic polarization curves, and equivalent circuits are used to analyze the corrosion behavior. The electrochemical parameters show that the corrosion resistance increases when the matrix microstructure is characterized by coarser cells when compared with finer ones. However, when a coarse cellular array is associated with increase in Bi content caused by macrosegregation during casting, the corrosion resistance decreases significantly. Bismuth modifies the anode/cathode area ratio increasing drastically the corrosion action.

  13. Performance of New Pb-Bi Alloys for Pb-Acid Battery Applications: EIS and Polarization Study

    NASA Astrophysics Data System (ADS)

    Peixoto, Leandro C.; Bortolozo, Ausdinir D.; Garcia, Amauri; Osório, Wislei R.

    2016-04-01

    The present investigation is focused on the evaluation of electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization results, associated with resulting microstructural features of two distinct as-cast Pb-Bi alloys (i.e., 1 and 2.5 wt.% Bi). EIS, potentiodynamic polarization curves, and equivalent circuits are used to analyze the corrosion behavior. The electrochemical parameters show that the corrosion resistance increases when the matrix microstructure is characterized by coarser cells when compared with finer ones. However, when a coarse cellular array is associated with increase in Bi content caused by macrosegregation during casting, the corrosion resistance decreases significantly. Bismuth modifies the anode/cathode area ratio increasing drastically the corrosion action.

  14. Characterization of the Ti-10Nb-10Zr-5Ta Alloy for Biomedical Applications. Part 2: Wettability, Tribological Performance and Biocompatibility

    NASA Astrophysics Data System (ADS)

    Braic, V.; Balaceanu, M.; Braic, M.; Vitelaru, C.; Titorencu, I.; Pruna, V.; Parau, A. C.; Fanara, C.; Vladescu, A.

    2014-01-01

    The Ti-10Nb-10Zr-5Ta alloy, prepared in a levitation melting furnace, was investigated as a possible candidate for replacing Ti6Al4V alloy in medical applications. The sessile drop method, pin-on-disc and in vitro tests were used to analyze wettability, wear resistance, and biocompatibility of the new alloy. The characteristics of the Ti-10Nb-10Zr-5Ta alloy were assessed in comparison to those of the Ti6Al4V alloy. The Ti-10Nb-10Zr-5Ta system was found to have hydrophilic characteristics with similar contact angle as the Ti6Al4V alloy. In all environments (deionized water, simulated body fluid and Fusayama Meyer artificial saliva), the friction coefficient showed a stable evolution versus sliding distance, being similar for both alloys. On overall, the wear resistance of Ti-10Nb-10Zr-5Ta alloy was lower than that of Ti6Al4V for all testing environments. The Ti-10Nb-10Zr-5Ta alloy exhibited good biocompatibility characteristics at in vitro test compared to Ti6Al4V alloy. The cell viability on Ti-10Nb-10Zr-5Ta surfaces was higher than the one observed on Ti6Al4V samples, regardless the number of days spent in osteoblast-like cells culture. A high degree of cell attachment and spreading was observed on both alloys.

  15. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1963-02-26

    A brazing alloy which, in the molten state, is characterized by excellent wettability and flowability, said alloy being capable of forming a corrosion resistant brazed joint wherein at least one component of said joint is graphite and the other component is a corrosion resistant refractory metal, said alloy consisting essentially of 20 to 50 per cent by weight of gold, 20 to 50 per cent by weight of nickel, and 15 to 45 per cent by weight of molybdenum. (AEC)

  16. VANADIUM ALLOYS

    DOEpatents

    Smith, K.F.; Van Thyne, R.J.

    1959-05-12

    This patent deals with vanadium based ternary alloys useful as fuel element jackets. According to the invention the ternary vanadium alloys, prepared in an arc furnace, contain from 2.5 to 15% by weight titanium and from 0.5 to 10% by weight niobium. Characteristics of these alloys are good thermal conductivity, low neutron capture cross section, good corrosion resistance, good welding and fabricating properties, low expansion coefficient, and high strength.

  17. A novel TiAl3/Al2O3 composite coating on γ-TiAl alloy and evaluating the oxidation performance

    NASA Astrophysics Data System (ADS)

    Wang, Jiqiang; Kong, Lingyan; Li, Tiefan; Xiong, Tianying

    2016-01-01

    A novel TiAl3/Al2O3 composite coating was prepared on γ-TiAl alloy. The process included two steps: (1) TiAl3/Al2O3 composite powders were prepared by high energy ball milling of pure Al and nano-TiO2 powders, followed by a heat-treatment; (2) the as-prepared composite powders were deposited on γ-TiAl substrate by cold spray. The cyclic oxidation was conducted at 900 °C to test the performance of the composite coating. The results showed that the composite coating had good crack resistance and effectively decreased the oxidation rate of the substrate.

  18. Performance of LiAlloy/Ag(2)CrO(4) Couples in Molten CsBr-LiBr-KBr Eutectic

    SciTech Connect

    GUIDOTTI,RONALD A.; REINHARDT,FREDERICK W.

    1999-10-18

    The performance of Li-alloy/CsBr-LiBr-KBr/Ag{sub 2}CrO{sub 4} systems was studied over a temperature range of 250 C to 300 C, for possible use as a power source for geothermal borehole applications. Single cells were discharged at current densities of 15.8 and 32.6 mA/cm{sup 2} using Li-Si and Li-Al anodes. When tested in 5-cell batteries, the Li-Si/CsBr-LiBr-KBr/Ag{sub 2}CrO{sub 4} system exhibited thermal runaway. Thermal analytical tests showed that the Ag{sub 2}CrO{sub 4} cathode reacted exothermically with the electrolyte on activation. Consequently, this system would not be practical for the envisioned geothermal borehole applications.

  19. Effect of the addition CNTs on performance of CaP/chitosan/coating deposited on magnesium alloy by electrophoretic deposition.

    PubMed

    Zhang, Jie; Wen, Zhaohui; Zhao, Meng; Li, Guozhong; Dai, Changsong

    2016-01-01

    CaP/chitosan/carbon nanotubes (CNTs) coating on AZ91D magnesium alloy was prepared via electrophoretic deposition (EPD) followed by conversion in a phosphate buffer solution (PBS). The bonding between the layer and the substrate was studied by an automatic scratch instrument. The phase compositions and microstructures of the composite coatings were determined by using X-ray diffraction (XRD), Fourier-transformed infrared spectroscopy (FTIR), Raman spectroscopy and scanning electron microscope (SEM). The element concentration and gentamicin concentration were respectively determined by inductively coupled plasma optical emission spectrometer (ICP-OES) test and ultraviolet spectrophotometer (UV). The cell counting kit (CCK) assay was used to evaluate the cytotoxicity of samples to SaOS-2 cells. The results showed that a few CNTs with their original tubular morphology could be found in the CaP/chitosan coating and they were beneficial for the crystal growth of phosphate and improvement of the coating bonding when the addition amount of CNTs in 500 ml of electrophoretic solution was from 0.05 g to 0.125 g. The loading amount of gentamicin increased and the releasing speed of gentamicin decreased after CNTs was added into the CaP/chitosan coating for immersion loading and EPD loading. The cell viability of Mg based CaP/chitosan/CNTs was higher than that of Mg based CaP/chitosan from 16 days to 90 days. PMID:26478396

  20. Zinc alloy enhances strength and creep resistance

    SciTech Connect

    Machler, M.

    1996-10-01

    A family of high-performance ternary zinc-copper-aluminum alloys has been developed that provides higher strength, hardness, and creep resistance than the traditional zinc-aluminum alloys Zamak 3, Zamak 5, and ZA-8. Designated ACuZinc, mechanical properties comparable to those of more expensive materials make it suitable for high-load applications and those at elevated temperatures. This article describes the alloy`s composition, properties, and historical development.

  1. ZIRCONIUM ALLOY

    DOEpatents

    Wilhelm, H.A.; Ames, D.P.

    1959-02-01

    A binary zirconiuin--antimony alloy is presented which is corrosion resistant and hard containing from 0.07% to 1.6% by weight of Sb. The alloys have good corrosion resistance and are useful in building equipment for the chemical industry.

  2. URANIUM ALLOYS

    DOEpatents

    Seybolt, A.U.

    1958-04-15

    Uranium alloys containing from 0.1 to 10% by weight, but preferably at least 5%, of either zirconium, niobium, or molybdenum exhibit highly desirable nuclear and structural properties which may be improved by heating the alloy to about 900 d C for an extended period of time and then rapidly quenching it.

  3. Corrosion resistant performances of alkanoic and phosphonic acids derived self-assembled monolayers on magnesium alloy AZ31 by vapor-phase method.

    PubMed

    Ishizaki, Takahiro; Okido, Masazumi; Masuda, Yoshitake; Saito, Naobumi; Sakamoto, Michiru

    2011-05-17

    Alkanoic and phosphonic acid derived self-assembled monolayers (SAMs) were formed on magnesium alloy by the vapor phase method. AFM and XPS studies showed that SAMs were formed on Mg alloy. The chemical and anticorrosive properties of the SAMs prepared on magnesium alloys were characterized using contact angle measurements, X-ray photoelectron spectroscopy (XPS), and electrochemical measurements. Water contact angle measurements revealed that, although SA and ISA have the same headgroup to anchor to the magnesium alloy surface, the packing density on the magnesium alloy surface could be considerably different. The contact angle hysteresis of SAMs with a carboxylate headgroup is much larger than that of SAMs with a phosphonic acid group. The XPS O 1s peaks indicated more likely a mix of mono-, bi-, or tridentate binding of phosphonic acid SAM to the oxide or hydroxide surface of the Mg alloy. The electrochemical measurements showed that the phosphonic acid derived SAM had better corrosion resistance compared to alkanoic acid derived SAM. The chemical stability of SAMs modified magnesium alloy was investigated using water contact angle and XPS measurements. The water contact angle and XPS measurements revealed that the molecular density of OP and PFEP on magnesium alloy would be higher than those of SA and ISA on magnesium alloy. PMID:21504153

  4. Corrosion and bioactivity performance of graphene oxide coating on TiNb shape memory alloys in simulated body fluid.

    PubMed

    Saud, Safaa N; Hosseinian S, Raheleh; Bakhsheshi-Rad, H R; Yaghoubidoust, F; Iqbal, N; Hamzah, E; Ooi, C H Raymond

    2016-11-01

    In the present work, the microstructure, corrosion, and bioactivity of graphene oxide (GO) coating on the laser-modified and -unmodified surfaces of TiNb shape memory alloys (SMAs) were investigated. The surface morphology and chemical composition was examined using field emission scanning electron microscopy (FE-SEM) and X-ray diffraction (XRD). The surface modification was carried out via a femtosecond laser with the aim to increase the surface roughness, and thus increase the adhesion property. FE-SEM analysis of the laser-treated Ti-30at.% Nb revealed the increase in surface roughness and oxygen/nitrogen containing groups on the Ti-30at.% Nb surface after being surface modified via a femtosecond laser. Furthermore, the thickness of GO was increased from 35μm to 45μm after the surface was modified. Potentiodynamic polarisation and electrochemical impedance spectroscopy studies revealed that both the GO and laser/GO-coated samples exhibited higher corrosion resistance than that of the uncoated TiNb SMA sample. However, the laser/GO-coated sample presented the highest corrosion resistance in SBF at 37°C. In addition, during soaking in the simulated body fluid (SBF), both the GO and laser/GO coating improved the formation of apatite layer. Based on the bioactivity results, the GO coating exhibited a remarkable antibacterial activity against gram-negative bacteria compared with the uncoated. In conclusion, the present results indicate that Ti-30at.% Nb SMAs may be promising alternatives to NiTi for certain biomedical applications. PMID:27524069

  5. Novel silicon and tin alloy nano-particulate materials via spark erosion for high performance and high capacity anodes in lithium ion batteries

    NASA Astrophysics Data System (ADS)

    White, Emma Marie Hamilton

    The advent and popularity of portable electronics, as well as the need to reduce carbon-based fuel dependence for environmental and economic reasons, has led to the search for higher energy density portable power storage methods. Lithium ion batteries offer the highest energy density of any portable energy storage technology, but their potential is limited by the currently used materials. Theoretical capacities of silicon (3580 mAh/g) and tin (990 mAh/g) are significantly higher than existing graphitic anodes (372 mAh/g). However, silicon and tin must be scaled down to the nano-level to mitigate the pulverization from drastic volume changes in the anode structure during lithium ion insertion/extraction. The available synthesis techniques for silicon and tin nano-particles are complicated and scale-up is costly. A unique one-step process for synthesizing Si-Sn alloy and Sn nano-particles via spark plasma erosion has been developed to achieve the ideal nano-particulate size and carbon coating architecture. Spark erosion produces crystalline and amorphous spherical nano-particles, averaging 5-500nm in diameter. Several tin and silicon alloys have been spark eroded and thoroughly characterized using SEM, TEM, EDS, XPS, Auger spectroscopy, NMR spectroscopy and TGA. The resulting nano-particles show improved performance as anodes over commercialized materials. In particular, pure sparked Sn particles show stable reversible capacity at ˜460 mAh/g with >99.5% coulombic efficiency for over 100 cycles. These particles are drop-in ready for existing commercial anode processing techniques and by only adding 10% of the sparked Sn particles the total current cell capacity will increase by ˜13%.

  6. Experiments Performed in Substantiation of the Conditioning of BN-350 Spent Cesium Traps Using Lead or Lead-Bismuth Alloy Filling Technology

    SciTech Connect

    O. Romanenko; I. Tazhibaeva; I. Yakovlev; A. Ivanov; D. Wells; A. Herrick; J. Michelbacher; S. Shiganakov

    2009-05-01

    The technology of cleaning cesium radionuclides from sodium coolant at the BN-350 fast reactor was realized in the form of cesium traps of two types: stationary devices connected to the circuit that was to be cleaned and in-core devices installed into the core of reactor when it was not under operation. Carbon-graphite materials were used as sorbents to collect and concentrate radioactive cesium, accumulated in the BN-350 reactor circuits over the decades of their operation, in relatively small volume traps which provided effective radiation-safe conditions for personnel working in proximity to the coolant and equipment of the primary circuit during BN-350 decommissioning. Spent cesium traps, as products unfit for further use, represent solid radioactive wastes. The presence of chemically active sodium, potassium and cesium that are able to react violently with water results in series of problems related to their disposal in the Republic of Kazakhstan. Considering the technology of filling spent cesium traps with lead/lead-bismuth alloy as a priority one for their conditioning, evaluations for safety substantiation were implemented. A set of experiments was implemented aimed at verification of calculations performed in substantiation of the proposed technology: filling a full scale cesium trap mock-up with sodium followed by its draining to determine the optimal regimes of draining; filling bench scale cesium trap mock-ups with sodium and cesium followed by sodium draining and filling with lead or lead-bismuth alloy at different temperatures and filling rates to chose the optimal regimes for filling spent cesium traps; implementation of leachability tests to determine the rate of cesium release from the filling materials into water. This paper provides a description of the experimental program carried out and the main results obtained.

  7. Influence of microstructural changes on magnetic refrigeration performance for La(Fe0.94Co0.06)11.8Si1.2 alloys during magnetic field cycling

    NASA Astrophysics Data System (ADS)

    Yuan, Z. M.; He, J.; Yang, L.; Xia, Z. J.; Zhao, D. L.; You, C. Y.; Ren, W. J.

    2015-05-01

    NaZn13-type La(Fe0.94Co0.06)11.8Si1.2 alloys were manufactured to investigate the influence of their microstructural change on magnetic refrigeration performance during magnetic field cycling. The magnetic refrigeration performance measurements indicate that both the large magnetic entropy change value (ΔS = 14.1 J kg-1 K-1) and maximum adiabatic temperature change (ΔT = 2.2 K) are favorable for the alloys to be superior candidate of magnetic refrigerants. However, the alloys exhibit nearly 10% decrease of ΔS and ΔT when they performed cycling ten-thousand times. More than thousand times of cycles induce local stress and grain cleavages presented by the accumulation of irreversible microstructure changes such as micro-cracks and sub-boundaries. According to the domain observation for the alloys with different field cycles, these microstructure characteristics accompany with the reconfiguration of the local magnetic domains and increase of domain wall energy, which are considered to be the reason of the decrease of ΔS.

  8. Report on Performance of Prototype Dynatronix Power Supplies Developed Under a Phase I DOE SBIR

    SciTech Connect

    Hoppe, Eric W.; Merriman, Jason H.

    2011-03-01

    The purpose of this study is to evaluate the prototype power supplies fabricated by Dynatronix, Inc. This project supports the advancement of electroforming capabilities to produce ultra-high purity copper. Ultra-high purity copper is an essential material used for a range of current and future fundamental nuclear physics programs such as the MAJORANA DEMONSTRATOR. The Mach 30 power supplies are a new design built to the specifications from the requirements of Pacific Northwest National Laboratory (PNNL) with regard to timing, voltage, current output, and the required tolerances. The parameters used in these tests were developed empirically over a number of years based on a combination of thermodynamic and kinetics of the electroplating process. The power supplies were operated in a typical cleanroom environment for the production electroforming at PNNL. The units that were received by PNNL in July, 2010 have performed satisfactorily and have demonstrated short term durability.

  9. Thrust chamber life prediction. Volume 1: Mechanical and physical properties of high performance rocket nozzle materials

    NASA Technical Reports Server (NTRS)

    Esposito, J. J.; Zabora, R. F.

    1975-01-01

    Pertinent mechanical and physical properties of six high conductivity metals were determined. The metals included Amzirc, NARloy Z, oxygen free pure copper, electroformed copper, fine silver, and electroformed nickel. Selection of these materials was based on their possible use in high performance reusable rocket nozzles. The typical room temperature properties determined for each material included tensile ultimate strength, tensile yield strength, elongation, reduction of area, modulus of elasticity, Poisson's ratio, density, specific heat, thermal conductivity, and coefficient of thermal expansion. Typical static tensile stress-strain curves, cyclic stress-strain curves, and low-cycle fatigue life curves are shown. Properties versus temperature are presented in graphical form for temperatures from 27.6K (-410 F) to 810.9K (1000 F).

  10. A compact quasi 3D threshold voltage modeling and performance analysis of a novel linearly graded binary metal alloy quadruple gate MOSFET for subdued short channel effects

    NASA Astrophysics Data System (ADS)

    Sarkhel, Saheli; Sarkar, Subir Kumar

    2015-06-01

    In the present era of low power devices, to keep pace with the aggressive scaling demands, the concept of surrounding gate MOS geometry is gradually being popular among the researchers for enhancing the performance of nanoscale MOSFETs due to the inherent benefit of the gate-all-around geometry compared to the conventional planar structures. In this research endeavour, we have, for the first time, incorporated the novel theory of work function engineering of a binary metal alloy gate with continuous horizontal variation of mole fraction in a fully depleted quadruple gate MOSFET, thereby proposing a new structure namely Work Function Engineered Gate Quadruple Gate MOSFET (WFEG QG MOSFET). A detailed analytical modeling of this novel WFEG QG MOS structure has been formulated to present a quasi 3D threshold voltage model based on 3D scaling equation instead of the tedious solution of 3D Poisson's equation. The device short channel effects have been included by calculating the natural length of the proposed QG device using the effective number of gate (ENG) concept. An overall comparative performance analysis of the WFEG QG MOS and normal QG MOSFET has been done to establish the superiority of the proposed WFEG structure over its QG equivalent in terms of reduced Short Channel Effects (SCEs), Drain Induced Barrier Lowering (DIBL) and Threshold Voltage Roll Off (TVRO). The results of our analytical modeling are found to be in good agreement with the simulation results, thereby establishing the accuracy of our modeling.

  11. Catalytic performance comparison of shape-dependent nanocrystals and oriented ultra thin films of Pt4Cu alloy in the formic acid oxidation process

    NASA Astrophysics Data System (ADS)

    Bromberg, Lori Ana

    Research efforts continue to focus on the development of viable and cost effective fuel cell catalysts with minimized Pt content. This work presents a comparison study between Pt4Cu nanocubes and nano-octahedra as well as Pt4Cu (100) and (111) thin films used as catalysts for formic acid oxidation. The paper introduces a novel synthetic method for Pt 4Cu nano-octahedra and it also demonstrates for the first time the use of surface limited redox replacement of Pb underpotentially deposited layer for epitaxial growth of thin alloy films. Overall, the nanoparticle catalysts exhibit superior performance in terms of durability when compared to their thin film counterparts, but feature nearly five-fold lower activity. As a result it was determined that both types of catalysts accumulate nearly equal charge density in their lifespan. In terms of crystallographic orientation, the results indicate that the nanocubes and Pt4Cu (100) thin films outperform the nano-octahedra and Pt4Cu (111) thin films in terms of durability but feature equal to slightly lower activity. This significant difference in durability of catalysts with different crystallographic orientation is attributed to interplay of passivation (from CO poisoning and Pt oxidation) and dissolution of Pt. When compared to pure Pt catalysts (nanoparticles and thin films), all of the Pt4Cu catalysts in this work exhibit superior performance towards formic acid oxidation in terms of activity and durability.

  12. PLUTONIUM ALLOYS

    DOEpatents

    Chynoweth, W.

    1959-06-16

    The preparation of low-melting-point plutonium alloys is described. In a MgO crucible Pu is placed on top of the lighter alloying metal (Fe, Co, or Ni) and the temperature raised to 1000 or 1200 deg C. Upon cooling, the alloy slug is broke out of the crucible. With 14 at. % Ni the m.p. is 465 deg C; with 9.5 at. % Fe the m.p. is 410 deg C; and with 12.0 at. % Co the m.p. is 405 deg C. (T.R.H.) l6262 l6263 ((((((((Abstract unscannable))))))))

  13. Aluminum alloy

    NASA Technical Reports Server (NTRS)

    Blackburn, Linda B. (Inventor); Starke, Edgar A., Jr. (Inventor)

    1989-01-01

    This invention relates to aluminum alloys, particularly to aluminum-copper-lithium alloys containing at least about 0.1 percent by weight of indium as an essential component, which are suitable for applications in aircraft and aerospace vehicles. At least about 0.1 percent by weight of indium is added as an essential component to an alloy which precipitates a T1 phase (Al2CuLi). This addition enhances the nucleation of the precipitate T1 phase, producing a microstructure which provides excellent strength as indicated by Rockwell hardness values and confirmed by standard tensile tests.

  14. Performance of high speed ball bearings with lead and lead alloy plated retainers in liquid hydrogen at 1.2 million DN

    NASA Technical Reports Server (NTRS)

    Brewe, D. E.; Scibbe, H. W.; Wisander, D. W.

    1973-01-01

    Ball bearings with lead- and lead-alloy-coated retainers were operated in liquid hydrogen at 30,000 rpm under a thrust load of 400 lb. Bearing lives were compared using different: (1) lead- and lead-alloy coatings, (2) coating thicknesses, (3) substrate materials, (4) retainer locating surfaces, and (5) plating techniques. Longer bearing run times were achieved using retainers with a lead-tin-copper alloy coating electroplated onto a leaded-bronze material and an aluminum-bronze alloy. Thirty percent of the bearings tested achieved the desired objective of 10 hours. All of the lead-alloy coated retainers exceeded this objective. A coating thickness of at least 0.0014 in. was used for all bearings exceeding the 10-hour goal.

  15. Nanoscale alloying effect of gold-platinum nanoparticles as cathode catalysts on the performance of a rechargeable lithium-oxygen battery

    NASA Astrophysics Data System (ADS)

    Yin, Jun; Fang, Bin; Luo, Jin; Wanjala, Bridgid; Mott, Derrick; Loukrakpam, Rameshowri; Ng, Mei Shan; Li, Zheng; Hong, Jian; Whittingham, M. Stanley; Zhong, Chuan-Jian

    2012-08-01

    The understanding of nanoscale alloying or the phase segregation effect of alloy nanoparticles on the catalytic properties is important for a rational design of the desired catalysts for a specific reaction. This paper describes findings of an investigation into this type of structural effect for carbon-supported bimetallic gold-platinum nanoparticles as cathode catalysts in a rechargeable lithium-oxygen battery. The nanoscale structural characteristics in terms of size, alloying and phase segregation were shown to affect the catalytic properties of the catalysts in the Li-O2 battery. In addition to the composition effect, the catalysts with a fully alloyed phase structure were found to exhibit a smaller discharge-charge voltage difference and a higher discharge capacity than those with a partial phase segregation structure. This finding is significant for the design of alloy nanoparticles as air cathode catalysts in rechargeable lithium-air batteries, demonstrating the importance of the control of the nanoscale composition and phase properties.

  16. Performance of chromia- and alumina-forming Fe- and Ni-base alloys exposed to metal dusting environments: The effect of water vapor and temperature

    DOE PAGESBeta

    Rouaix-Vande Put, Aurelie; Unocic, Kinga A.; Brady, Michael P.; Pint, Bruce A.

    2015-11-18

    Fe- and Ni-base alloys including an alumina-forming austenitic alloy were exposed for 500 h under metal dusting environments with varying temperature, gas composition and total pressure. For one H2–CO–CO2–H2O environment, the increase in temperature from 550 to 750 °C generally decreased metal dusting. When H2O was added to a H2–CO–CO2 environment at 650 °C, the metal dusting attack was reduced. Even after 5000 h at a total pressure of 9.1 atm with 20%H2O, the higher alloyed specimens retained a thin protective oxide. Lastly, for gas mixtures containing little or no H2O, the Fe-base alloys were less resistant to metal dustingmore » than Ni-base alloys.« less

  17. The Influence of Zn Content on the Corrosion and Wear Performance of Mg-Zn-Ca Alloy in Simulated Body Fluid

    NASA Astrophysics Data System (ADS)

    Li, Hua; Liu, Debao; Zhao, Yue; Jin, Feng; Chen, Minfang

    2016-07-01

    Mg-Zn-Ca alloy has been attracting increasing attention as a potential biodegradable implant material. In this paper, Mg-3Zn-0.2Ca and Mg-4Zn-0.2Ca alloys were prepared by means of vacuum melting and subsequent hot extrusion process. The influences of Zn content on the microstructure, mechanical properties, and corrosion and wear behavior of Mg-Zn-Ca alloys in simulated body fluid (SBF) were studied. The results show that with increased Zn content, the grain size and corrosion resistance were decreased, while the mechanical strength and wear resistance were increased, under both dry sliding and SBF-lubricated conditions. For the same Mg-Zn-Ca alloy, the wear loss rate under SBF lubrication was higher than dry sliding condition, indicating a strong corrosion-assisted wear effect of SBF to the Mg-Zn-Ca alloy.

  18. Status of Testing and Characterization of CMS Alloy 617 and Alloy 230

    SciTech Connect

    Ren, Weiju; Santella, Michael L; Battiste, Rick; Terry, Totemeier; Denis, Clark

    2006-08-01

    Status and progress in testing and characterizing CMS Alloy 617 and Alloy 230 tasks in FY06 at ORNL and INL are described. ORNL research has focused on CMS Alloy 617 development and creep and tensile properties of both alloys. In addition to refurbishing facilities to conduct tests, a significant amount of creep and tensile data on Alloy 230, worth several years of research funds and time, has been located and collected from private enterprise. INL research has focused on the creep-fatigue behavior of standard chemistry Alloy 617 base metal and fusion weldments. Creep-fatigue tests have been performed in air, vacuum, and purified Ar environments at 800 and 1000 C. Initial characterization and high-temperature joining work has also been performed on Alloy 230 and CCA Alloy 617 in preparation for creep-fatigue testing.

  19. BRAZING ALLOYS

    DOEpatents

    Donnelly, R.G.; Gilliland, R.G.; Slaughter, G.M.

    1962-02-20

    A brazing alloy is described which, in the molten state, is characterized by excellent wettability and flowability and is capable of forming a corrosion-resistant brazed joint. At least one component of said joint is graphite and the other component is a corrosion-resistant refractory metal. The brazing alloy consists essentially of 40 to 90 wt % of gold, 5 to 35 wt% of nickel, and 1 to 45 wt% of tantalum. (AEC)

  20. COATED ALLOYS

    DOEpatents

    Harman, C.G.; O'Bannon, L.S.

    1958-07-15

    A coating is described for iron group metals and alloys, that is particularly suitable for use with nickel containing alloys. The coating is glassy in nature and consists of a mixture containing an alkali metal oxide, strontium oxide, and silicon oxide. When the glass coated nickel base metal is"fired'' at less than the melting point of the coating, it appears the nlckel diffuses into the vitreous coating, thus providing a closely adherent and protective cladding.

  1. Effects of the shape of the foil corners on the irradiation performance of U10Mo alloy based monolithic mini-plates

    SciTech Connect

    Ozaltun, Hakan; Medvedev, Pavel G

    2015-06-01

    Monolithic plate-type fuel is a fuel form being developed for high performance research and test reactors to minimize the use of enriched material. These fuel elements are comprised of a high density, low enrichment, U-Mo alloy based fuel foil, sandwiched between Zirconium liners and encapsulated in Aluminum cladding. The use of a high density fuel in a foil form presents a number of fabrication and operational concerns, such as: foil centering, flatness of the foil, fuel thickness variation, geometrical tilting, foil corner shape etc. To benchmark this new design, effects of various geometrical and operational variables on irradiation performance have been evaluated. As a part of these series of sensitivity studies, the shape of the foil corners were studied. To understand the effects of the corner shapes of the foil on thermo-mechanical performance of the plates, a behavioral model was developed for a selected plate from RERTR-12 experiments (Plate L1P785). Both fabrication and irradiation processes were simulated. Once the thermo-mechanical behavior the plate is understood for the nominal case, the simulations were repeated for two additional corner shapes to observe the changes in temperature, displacement and stress-strain fields. The results from the fabrication simulations indicated that the foil corners do not alter the post-fabrication stress-strain magnitudes. Furthermore, the irradiation simulations revealed that post-fabrication stresses of the foil would be relieved very quickly in operation. While, foils with chamfered and filleted corners yielded stresses with comparable magnitudes, they are slightly lower in magnitudes, and provided a more favorable mechanical response compared with the foil with sharp corners.

  2. An Investigation on the Tribological Performances of the SiO2/MoS2 Hybrid Nanofluids for Magnesium Alloy-Steel Contacts.

    PubMed

    Xie, Hongmei; Jiang, Bin; Liu, Bo; Wang, Qinghang; Xu, Junyao; Pan, Fusheng

    2016-12-01

    Hybrid nano-materials offer potential scope for an increasing numerous novel applications when engineered to deliver availably functional properties. In the present study, the SiO2/MoS2 hybrid nanoparticles with different mass ratios were employed as lubricant additives in the base oil, and their tribological properties were evaluated using a reciprocating ball-on-plate tribometer for magnesium alloy-steel contacts. The results demonstrate that the SiO2/MoS2 hybrid nanoparticles exhibit superior lubrication performances than individual nano-SiO2 or nano-MoS2 even in high load and diverse velocity cases. The optimal SiO2/MoS2 mixing ratio and the concentration of SiO2/MoS2 hybrid nanoparticles in the base oil are 0.25:0.75 and 1.00-1.25 wt%, respectively. The excellent lubrication properties of the SiO2/MoS2 hybrid nanoparticles are attributed to the physical synergistic lubricating actions of nano-SiO2 and nano-MoS2 during the rubbing process. PMID:27416902

  3. An Investigation on the Tribological Performances of the SiO2/MoS2 Hybrid Nanofluids for Magnesium Alloy-Steel Contacts

    NASA Astrophysics Data System (ADS)

    Xie, Hongmei; Jiang, Bin; Liu, Bo; Wang, Qinghang; Xu, Junyao; Pan, Fusheng

    2016-07-01

    Hybrid nano-materials offer potential scope for an increasing numerous novel applications when engineered to deliver availably functional properties. In the present study, the SiO2/MoS2 hybrid nanoparticles with different mass ratios were employed as lubricant additives in the base oil, and their tribological properties were evaluated using a reciprocating ball-on-plate tribometer for magnesium alloy-steel contacts. The results demonstrate that the SiO2/MoS2 hybrid nanoparticles exhibit superior lubrication performances than individual nano-SiO2 or nano-MoS2 even in high load and diverse velocity cases. The optimal SiO2/MoS2 mixing ratio and the concentration of SiO2/MoS2 hybrid nanoparticles in the base oil are 0.25:0.75 and 1.00-1.25 wt%, respectively. The excellent lubrication properties of the SiO2/MoS2 hybrid nanoparticles are attributed to the physical synergistic lubricating actions of nano-SiO2 and nano-MoS2 during the rubbing process.

  4. Performance of 40-millimeter-bore ball bearings with lead- and lead-alloy-plated retainers in liquid hydrogen at 1.2 million DN

    NASA Technical Reports Server (NTRS)

    Brewe, D. E.; Wisander, D. W.; Scribbe, H. W.

    1972-01-01

    Forty-millimeter-bore ball bearings with lead- and lead-alloy-coated retainers were operated in liquid hydrogen at 30,000 rpm under a thrust load of 1780 N (400 lb.) Four different substrate materials were used for the retainer. Longer bearing run times were achieved with a lead-tin-copper alloy coating plated onto a leaded-bronze material (22.5 hr) and an aluminum-bronze alloy (19.3 hr). One bearing with a pure lead coating achieved the desired objective of 10 hr. This bearing had an aluminum - bronze substrate retainer and ran successfully for 12.4 hr. Additions of antimony to the lead provided an alloy coating with better wear resistance than pure lead; however, this coating was abrasive to the outer-race lands.

  5. High-Performance Zn-TiC-C Nanocomposite Alloy Anode with Exceptional Cycle Life for Lithium-Ion Batteries.

    PubMed

    Kim, Sang-Ok; Manthiram, Arumugam

    2015-07-15

    A Zn-based nanocomposite has been prepared through a facile, low-cost high-energy mechanochemical process and employed as an anode material for lithium-ion batteries. Structural characterization reveals that the micrometer-sized Zn-TiC-C nanocomposite is composed of Zn nanocrystals uniformly dispersed in a multifunctional TiC and conductive carbon matrix with a tap density of 1.3 g cm(-3). The Zn-TiC-C nanocomposite exhibits high reversible volumetric capacity (468 mA h cm(-3)), excellent cyclability over 800 cycles (79.2% retention), and good rate performance up to 12.5C (75% of its capacity at 0.25C rate). The enhanced electrochemical performance is mainly due to the presence of the well-mixed TiC+C matrix that plays an important role in providing high conductivity as well as mechanical buffer that mitigates the huge volume expansion and contraction during prolonged cycling. In addition, it prevents the particle growth by uniformly dispersing nanosized Zn within itself during cycling, maintaining high utilization (∼100%) and fast reaction kinetics of Zn anode. PMID:26098753

  6. The ExoMet Project: EU/ESA Research on High-Performance Light-Metal Alloys and Nanocomposites

    NASA Astrophysics Data System (ADS)

    Sillekens, W. H.; Jarvis, D. J.; Vorozhtsov, A.; Bojarevics, V.; Badini, C. F.; Pavese, M.; Terzi, S.; Salvo, L.; Katsarou, L.; Dieringa, H.

    2014-07-01

    The performance of structural materials is commonly associated with such design parameters as strength and stiffness relative to their density; a recognized means to further enhance the weight-saving potential of low-density materials is thus to improve on their mechanical attributes. The European Community research project ExoMet that started in mid-2012 targets such high-performance aluminum- and magnesium-based materials by exploring novel grain refining and nanoparticle additions in conjunction with melt treatment by means of external fields (electromagnetic, ultrasonic, and mechanical). These external fields are to provide for an effective and efficient dispersion of the additions in the melt and their uniform distribution in the as-cast material. The consortium of 27 companies, universities, and research organizations from eleven countries integrates various scientific and technological disciplines as well as application areas—including automotive, aircraft, and space. This paper gives an overview of the project, including its scope for development and organization. In addition, exemplary results are presented on nanoparticle production and characterization, mixing patterns in metal melts, interface reactions between metal and particles, particle distribution in the as-cast composite materials, and mechanical properties of the as-cast composite materials. The application perspective is considered as well.

  7. Engine Performance of Precision-forged, Electropolished and Machined Blades of Nimonic 80 and 80A Alloys

    NASA Technical Reports Server (NTRS)

    Sikora, Paul F; Johnston, James R

    1955-01-01

    An investigation was conducted to determine the effect of electropolishing precision-forged blades and of machining blades from oversize forgings on the engine performance of Nimonic 80 and Nimonic 80A turbine blades. These blades, along with precision-forged blades, were run in a J33-9 turbojet engine. The tests resulted in the following conclusions: (1) Electropolishing of precision-forged blades did not improve engine life relative to the life of nonelectropolished blades. (2) Machining blades from oversize forgings did not improve the engine life of precision-forged blades. (3) The precision-forging and heat-treating practice used in fabricating the blades investigated was such that the surface roughness and oxide penetration was so slight, approximately 0.0005 inch in depth, as to preclude any benefits derived from surface removal by electropolishing or machining.

  8. INCOLOY alloy 803, a cost effective alloy for high temperature service

    SciTech Connect

    Ganesan, P.; Plyburn, J.A.; Tassen, C.S.

    1995-12-31

    INCOLOY alloy 800 was the first of the 800 series of alloys invented by Inco Alloys International in the 1940`s. Because of its excellent oxidation and carburization resistance as well as high temperature creep strength, alloy 800 found uses for many applications such as heat treating hardware, petrochemical processing, home appliances, food processing, industrial heating, super-heater and re-heater tubing and soon became the workhorse material for the chemical processing industries. Alloy 803 has superior resistance to oxidation and carburization without sacrificing mechanical properties. In this paper the history of alloy 800 with introductions of alloys 800H and 800HT and the differences in properties and chemical compositions among them will be described. The development of alloy 803 for petrochemical applications is also covered. The performance of alloy 803 in cyclic oxidation, carburization and sulfidation tests will be presented and compared with several alloys including alloy HPM. The mechanical properties of alloy 803 including room temperature and high temperature tensile data and stress rupture and creep strengths up to 1,093 C (2,000 F) will be presented. The choice of available filler metals and welding electrodes to join alloy 803, using gas metal arc welding and shielded metal arc welding processes, will also be presented.

  9. The microstructures and electrochemical performances of La0.6Gd0.2Mg0.2Ni3.0Co0.5-xAlx (x=0-0.5) hydrogen storage alloys as negative electrodes for nickel/metal hydride secondary batteries

    NASA Astrophysics Data System (ADS)

    Li, Rongfeng; Xu, Peizhen; Zhao, Yamin; Wan, Jing; Liu, Xiaofang; Yu, Ronghai

    2014-12-01

    La0.6Gd0.2Mg0.2Ni3.0Co0.5-xAlx (x = 0-0.5) hydrogen storage alloys were prepared by induction melting followed by annealing treatment at 1173 K for 8 h. The effects of substitution Al for Co on the microstructures and electrochemical performances were studied systematically. The structure analyses show that all alloys consist of multiphase structures such as (La, Mg)2Ni7 phase, (La, Mg) Ni3 phase and LaNi5 phase. The abundance of (La, Mg)2Ni7 phase decreases while the abundance of LaNi5 phase and (La, Mg)Ni3 phase increases directly as the Al content increasing. The electrochemical tests show that the maximum discharge capacity of alloy electrodes are almost unchanged when x ≤ 0.2 while the cyclic stability of the alloy electrode are improved significantly after proper amount of Al substitution for Co. The alloy electrode with x = 0.1 exhibits the better balance between discharge capacity and cycling life than any others. Moreover, at the discharge current density of 900 mA g-1, the high rate dischargeability (HRD) of the alloy electrodes decreases with increasing Al substitution and the relative analyses reveal that the charge transfer on alloy surface is more important than the hydrogen diffusion in alloy bulk for the kinetic properties of the alloy electrodes.

  10. Corrosion performance of MAO coatings on AZ31 Mg alloy in simulated body fluid vs. Earle's Balance Salt Solution

    NASA Astrophysics Data System (ADS)

    Wilke, Benjamin M.; Zhang, Lei; Li, Weiping; Ning, Chengyun; Chen, Cheng-fu; Gu, Yanhong

    2016-02-01

    Earle's Balance Salt Solution (EBSS) provides an alternative to the conventional simulated body fluids (c-SBF) and has been shown to better simulate the corrosion conditions in vivo. In this work, a series of tests were conducted to explore the corrosion performance of MAO-coated AZ31 samples in EBSS vs. c-SBF. Samples were produced by varying MAO process parameters and then immersed up to 21 days in both EBSS and c-SBF. The corrosion rates were evaluated by the electrochemical impedance spectroscopy and potentiodynamic scanning. Scanning electron microscope (SEM) was used to compare the progression of microcracks across the surface of the coatings. The evaluation of cross-sectional thickness showed an increase in MAO coating thickness with the process voltage. MAO samples with a thicker coating generally have higher impedance and lower current density at the initial immersion time point of 0.5 h. Samples in EBSS showed higher initial impedance and lower current density values as compared to c-SBF counterparts for all process groups. Samples in EBSS demonstrated a much slower corrosion rate than c-SBF samples because of the decreased chloride content and CO2 buffering mechanism of the EBSS.

  11. Mechanical robust BiSbTe alloys with superior thermoelectric performance: A case study of stable hierarchical nanostructured thermoelectric materials

    NASA Astrophysics Data System (ADS)

    Su, Xianli; Zheng, Yun; Tang, Xinfeng; Uher, Ctirad; Tang's Group Team; Uher's Group Team

    2015-03-01

    Poor machinability and susceptibility to brittle fracture of commercial ingots often impose significant limitations on the manufacturing process and durability of thermoelectric devices. In this study, melt spinning combined with plasma activated sintering (MS-PAS) method is employed with commercial p-type zone-melted (ZM) ingots of Bi0.5Sb1.5Te3. This fast synthesis approach achieves hierarchical structures and in-situ nanoscale precipitates, resulting in the simultaneous improvement of thermoelectric performance and mechanical properties. Benefitting from a strong suppression of the lattice thermal conductivity, a peak ZT of 1.22 is achieved at 340 K in MS-PAS synthesized structures, representing about a 40% enhancement over that of ZM ingots. Moreover, MS-PAS specimens with hierarchical structures exhibit superior machinability and mechanical properties with an almost 30% enhancement in the fracture toughness, eightfold and a factor of six increase in the compressive and flexural strength respectively. We wish to acknowledge support from the National Basic Research Program of China (973 program) under Project 2013CB632502.

  12. Imparting passivity to vapor deposited magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  13. Imparting passivity to vapor deposited magnesium alloys

    NASA Astrophysics Data System (ADS)

    Wolfe, Ryan C.

    Magnesium has the lowest density of all structural metals. Utilization of low density materials is advantageous from a design standpoint, because lower weight translates into improved performance of engineered products (i.e., notebook computers are more portable, vehicles achieve better gas mileage, and aircraft can carry more payload). Despite their low density and high strength to weight ratio, however, the widespread implementation of magnesium alloys is currently hindered by their relatively poor corrosion resistance. The objective of this research dissertation is to develop a scientific basis for the creation of a corrosion resistant magnesium alloy. The corrosion resistance of magnesium alloys is affected by several interrelated factors. Among these are alloying, microstructure, impurities, galvanic corrosion effects, and service conditions, among others. Alloying and modification of the microstructure are primary approaches to controlling corrosion. Furthermore, nonequilibrium alloying of magnesium via physical vapor deposition allows for the formation of single-phase magnesium alloys with supersaturated concentrations of passivity-enhancing elements. The microstructure and surface morphology is also modifiable during physical vapor deposition through the variation of evaporation power, pressure, temperature, ion bombardment, and the source-to-substrate distance. Aluminum, titanium, yttrium, and zirconium were initially chosen as candidates likely to impart passivity on vapor deposited magnesium alloys. Prior to this research, alloys of this type have never before been produced, much less studied. All of these metals were observed to afford some degree of corrosion resistance to magnesium. Due to the especially promising results from nonequilibrium alloying of magnesium with yttrium and titanium, the ternary magnesium-yttrium-titanium system was investigated in depth. While all of the alloys are lustrous, surface morphology is observed under the scanning

  14. Grain size effect on monotonic and cyclic deformation responses of electroformed copper with ultrafine and nano sized twins

    NASA Astrophysics Data System (ADS)

    Luo, Ji

    2007-12-01

    Refining of grain sizes is one of the most powerful tools for achieving enhanced properties and performance in polycrystalline metallic materials. It has been found that, by reducing the grain size to ultrafine and nano ranges, the strength of the materials can be significantly enhanced. However, interpretation of the influence of the grain size on the mechanical behaviour of this kind of materials is still in its infancy. Especially, as the grain size falls in these regions, conventional dislocation model is subjected to contradictory experimental results. A wide spread of the applications of these materials is hindered due to the lack of validated models. To develop the present understanding, a novel energy approach is attempted, in which deformation process was treated as an energetic process. This energy approach is experimentally tested and theoretically investigated. The experimental investigation includes mechanical response characterization and microstructure investigation. It was found that, with decreasing grain size, the static deformation mechanism appears to transform from lower hardening stage to higher stage. Similarly, the cyclic deformation mode also exhibits corresponding characteristics shifting. Such transitions are attributed to the material's internal energy increases with the decrease of the grain size, leading to the following conclusions: (1) A novel view on cyclic hardening, cyclic softening and cyclic creep in relation to the strain energy of the material is synthesized, based on which a microstructure evolution law is derived. (2) Quantitative grading of grain size is enabled for the first time. According to the presented grading method, the size of the ultrafine grain is equal to the critical grain size at which the energetic transition condition from Stage III hardening to Stage IV hardening is satisfied. (3) An original interpretation of the physical meaning for Hall-Petch constant is provided. The Hall-Petch slope constant is found

  15. Experimental investigation and modeling of the loading rate and temperature dependent superelastic response of a high performance shape-memory alloy

    NASA Astrophysics Data System (ADS)

    Acar, Emre; Ozbulut, Osman E.; Karaca, Haluk E.

    2015-07-01

    This study explores the superelastic behavior of a recently developed Ni45.3Ti29.7Hf20Pd5 alloy that has more favorable mechanical properties (high strength and hysteresis) than many well-known shape-memory alloys. The effects of aging on the shape-memory properties of Ni45.3Ti29.7Hf20Pd5 polycrystalline alloys are revealed first. Next, the dependence of the superelastic response of an aged Ni45.3Ti29.7Hf20Pd5 alloy on the strain amplitude, loading rate, and test temperature are examined via uniaxial compression tests. Then, the superelastic response of a solutionized sample is compared with that of the aged sample. Finally, a soft-computing approach that employs neural networks and fuzzy logic is used to model the highly nonlinear behavior of Ni45.3Ti29.7Hf20Pd5 alloys by considering the loading rate and temperature effects. The tests results show that the solutionized sample has wider stress hysteresis, larger energy dissipation, and the equivalent viscous damping of the aged sample. It is found that the loading rate does not significantly influence the superelastic behavior of NiTiHfPd. In addition, an increase in temperature shifts the hysteresis loops upward, but results in no considerable change in damping characteristics.

  16. Performance of chromia- and alumina-forming Fe- and Ni-base alloys exposed to metal dusting environments: The effect of water vapor and temperature

    SciTech Connect

    Rouaix-Vande Put, Aurelie; Unocic, Kinga A.; Brady, Michael P.; Pint, Bruce A.

    2015-11-18

    Fe- and Ni-base alloys including an alumina-forming austenitic alloy were exposed for 500 h under metal dusting environments with varying temperature, gas composition and total pressure. For one H2–CO–CO2–H2O environment, the increase in temperature from 550 to 750 °C generally decreased metal dusting. When H2O was added to a H2–CO–CO2 environment at 650 °C, the metal dusting attack was reduced. Even after 5000 h at a total pressure of 9.1 atm with 20%H2O, the higher alloyed specimens retained a thin protective oxide. Lastly, for gas mixtures containing little or no H2O, the Fe-base alloys were less resistant to metal dusting than Ni-base alloys.

  17. Peri-implant tissue response and biodegradation performance of a Mg-1.0Ca-0.5Sr alloy in rat tibia.

    PubMed

    Berglund, Ida S; Jacobs, Brittany Y; Allen, Kyle D; Kim, Stanley E; Pozzi, Antonio; Allen, Josephine B; Manuel, Michele V

    2016-05-01

    Biodegradable magnesium (Mg) alloys combine the advantages of traditional metallic implants and biodegradable polymers, having high strength, low density, and a stiffness ideal for bone fracture fixation. A recently developed Mg-Ca-Sr alloy potentially possesses advantageous characteristics over other Mg alloys, such as slower degradation rates and minimal toxicity. In this study, the biocompatibility of this Mg-Ca-Sr alloy was investigated in a rat pin-placement model. Cylindrical pins were inserted in the proximal tibial metaphyses in pre-drilled holes orthogonal to the tibial axis. Implant and bone morphologies were investigated using μCT at 1, 3, and 6 weeks after implant placement. At the same time points, the surrounding tissue was evaluated using H&E, TRAP and Goldner's trichrome staining. Although gas bubbles were observed around the degrading implant at early time points, the bone remained intact with no evidence of microfracture. Principle findings also include new bone formation in the area of the implant, suggesting that the alloy is a promising candidate for biodegradable orthopedic implants. PMID:26952400

  18. Clean Synthesis of an Economical 3D Nanochain Network of PdCu Alloy with Enhanced Electrocatalytic Performance towards Ethanol Oxidation.

    PubMed

    Liu, Jiawei; Huang, Zhao; Cai, Kai; Zhang, Huan; Lu, Zhicheng; Li, Tingting; Zuo, Yunpeng; Han, Heyou

    2015-12-01

    A one-pot method for the fast synthesis of a 3D nanochain network (NNC) of PdCu alloy without any surfactants is described. The composition of the as-prepared PdCu alloy catalysts can be precisely controlled by changing the precursor ratio of Pd to Cu. First, the Cu content changes the electronic structure of Pd in the 3D NNC of PdCu alloy. Second, the 3D network structure offers large open pores, high surface areas, and self-supported properties. Third, the surfactant-free strategy results in a relatively clean surface. These factors all contribute to better electrocatalytic activity and durability towards ethanol oxidation. Moreover, the use of copper in the alloy lowers the price of the catalyst by replacing the noble metal palladium with non-noble metal copper. The composition-optimized Pd80 Cu20 alloy in the 3D NNC catalyst shows an increased electrochemically active surface area (80.95 m(2)  g(-1) ) and a 3.62-fold enhancement of mass activity (6.16 A mg(-1) ) over a commercial Pd/C catalyst. PMID:26472208

  19. Initial assessment of Ni-base alloy performance in 0.1 MPa and supercritical CO2

    SciTech Connect

    Pint, B. A.; Keiser, J. R.

    2015-09-25

    There is considerable interest in increasing the working temperature of both open and closed supercritical CO2 (sCO2) cycles to ≥700 °C. At these temperatures, it is unlikely that any Fe-base alloys have suitable strength and therefore the focus is on Ni-base alloys for this application. To begin addressing the lack of compatibility data under these conditions, initial work exposed a wide range of candidate alloys in 500-h exposures at 20 MPa (200 bar) CO2 at 650 -750 °C in high purity CO2. In general, the reaction products were thin and protective in these exposures. A smaller group of alloy coupons focusing on chromia- and alumina-forming alloys was exposed for 500h in 0.1 MPa (1bar) air, CO2, CO2+O2 and CO2+H2O for comparison. Thus, the thin surface oxides formed were very similar to those formed at high pressure and no clear detrimental effect of CO2 oxidation or O2 or H2O impurities could be observed in these exposures.

  20. A seed-mediated approach to the morphology-controlled synthesis of bimetallic copper-platinum alloy nanoparticles with enhanced electrocatalytic performance for the methanol oxidation reaction

    NASA Astrophysics Data System (ADS)

    Han, Lin; Cui, Penglei; He, Hongyan; Liu, Hui; Peng, Zhijian; Yang, Jun

    2015-07-01

    Mastery over the morphology of nanomaterials usually enables control of their properties and enhancement of their usefulness for a given application. Herein, we report a seed-mediated approach for the fabrication of bimetallic copper-platinum (CuPt) alloy nanoparticles with different morphologies. This strategy involves the first synthesis of Cu seed particles with multiple twins, and subsequent nucleation and growth of Pt metal. Then upon the Cu/Pt molar ratios in the synthesis, the rapid interdiffusion of Cu and Pt atoms results in the formation of bimetallic CuPt alloy nanoparticles with polyhedral, stellated, or dendritic morphologies. It has been found that both the morphology and electronic coupling effect between Cu and Pt components have significant effect on the electrochemical property of the alloy particles. In particular, the dendritic CuPt alloy nanoparticles display the highest specific activity for methanol oxidation reaction (MOR) due to their abundant atomic steps, edges, and corner atoms in the dendritic structure, while the polyhedral CuPt alloy particles show best carbon monoxide (CO) tolerant behavior due to the strong electronic donation effect from Cu to Pt atoms.

  1. Nanoscale alloying effect of gold-platinum nanoparticles as cathode catalysts on the performance of a rechargeable lithium-oxygen battery.

    PubMed

    Yin, Jun; Fang, Bin; Luo, Jin; Wanjala, Bridgid; Mott, Derrick; Loukrakpam, Rameshowri; Ng, Mei Shan; Li, Zheng; Hong, Jian; Whittingham, M Stanley; Zhong, Chuan-Jian

    2012-08-01

    The understanding of nanoscale alloying or the phase segregation effect of alloy nanoparticles on the catalytic properties is important for a rational design of the desired catalysts for a specific reaction. This paper describes findings of an investigation into this type of structural effect for carbon-supported bimetallic gold-platinum nanoparticles as cathode catalysts in a rechargeable lithium-oxygen battery. The nanoscale structural characteristics in terms of size, alloying and phase segregation were shown to affect the catalytic properties of the catalysts in the Li-O(2) battery. In addition to the composition effect, the catalysts with a fully alloyed phase structure were found to exhibit a smaller discharge-charge voltage difference and a higher discharge capacity than those with a partial phase segregation structure. This finding is significant for the design of alloy nanoparticles as air cathode catalysts in rechargeable lithium-air batteries, demonstrating the importance of the control of the nanoscale composition and phase properties. PMID:22781275

  2. Modeling of Shape Memory Alloys: Phase Transformation/Plasticity Interaction at the Nano Scale and the Statistics of Variation in Pseudoelastic Performance

    NASA Astrophysics Data System (ADS)

    Paranjape, Harshad Madhukar

    Shape memory alloys (SMA) show two remarkable properties- pseudoelasticity and shape memory effect. These properties make them an attractive material for a variety of commercial applications. However, the mechanism of austenite to martensite phase transformation, responsible for these properties also induces plastic deformation leading to structural and functional fatigue. Micron scale experiments suggest that the plastic deformation is induced in part due to the local stress field of the fine martensite microstructure. However, the results are qualitative and the nature of transformation-plasticity interaction is dependent on factors like the width of the interfaces. This thesis presents a new modeling approach to study the interaction between martensite correspondence variant scale microstructure and plastic deformation in austenite. A phase field method based evolution law is developed for phase transformation and reorientation of martensite CVs. This is coupled with a crystal plasticity law for austenite plastic deformation. The model is formulated with finite deformation and rotations. The effect of local crystal orientation is incorporated. An explicit time integration scheme is developed and implemented in a finite element method (FEM) based framework, allowing the modeling of complex boundary conditions and arbitrary loading conditions. Two systematic studies are carried out with the model. First, the interaction between plasticity and phase transformation is studied for load-free and load-biased thermal cycling of single crystals. Key outcomes of this study are that, the residual martensite formed during thermal cycling provides nucleation sites for the phase transformation in the subsequent cycles. Further, the distribution of slip on different slip systems is determined by the martensite texture. This is a strong evidence for transformation induced plasticity. In the second study, experimentally informed simulations of NiTi micropillar compression are

  3. Irradiation-assisted stress corrosion cracking in HTH Alloy X-750 and Alloy 625

    SciTech Connect

    Bajaj, R.; Mills, W.J.; Lebo, M.R.; Hyatt, B.Z.; Burke, M.G.

    1995-12-31

    In-reactor testing of bolt-loaded compact tension specimens was performed in 360 C water to determine the irradiation-assisted stress corrosion cracking (IASCC) behavior of HTH Alloy X-750 and direct-aged Alloy 625. New data confirm previous results showing that high irradiation levels reduce SCC resistance in Alloy X-750. Heat-to-heat variability correlates with boron content, with low boron heats showing improved IASCC properties. Alloy 625 is resistant to IASCC, as no cracking was observed in any Alloy 625 specimens. Microstructural, microchemical and deformation studies were performed to characterize the mechanisms responsible for IASCC in Alloy X-750 and the lack of an effect in Alloy 625. The mechanisms under investigation are: boron transmutation effects, radiation-induced changes in microstructure and deformation characteristics, and radiation-induced segregation. Irradiation of Alloy X-750 caused significant strengthening and ductility loss that was associated with the formation of cavities and dislocation loops. High irradiation levels did not cause significant segregation of alloying or trace elements in Alloy X-750. Irradiation of Alloy 625 resulted in the formation of small dislocation loops and a fine body-centered-orthorhombic phase. The strengthening due to the loops and precipitates was apparently offset by a partial dissolution of {gamma}{double_prime} precipitates, as Alloy 625 showed no irradiation-induced strengthening or ductility loss. In the nonirradiated condition, an IASCC susceptible HTH heat containing 28 ppm B showed grain boundary segregation of boron, whereas a nonsusceptible HTH heat containing 2 ppm B and Alloy 625 with 20 ppm B did not show significant boron segregation. Transmutation of boron to helium at grain boundaries, coupled with matrix strengthening, is believed to be responsible for IASCC in Alloy X-750, and the absence of these two effects results in the superior IASCC resistance displayed by Alloy 625.

  4. High-velocity-oxidation performance of metal-chromium-aluminum (MCrAl), cermet, and modified aluminide coatings on IN-100 and type VIA alloys at 1093 C

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.

    1974-01-01

    Cermet, MCrAl, and modified aluminide types of coatings applied to IN-100 and NASA-TRW-VIA alloy specimens were cyclically oxidation tested in a high velocity (Mach 1) gas flame at 1093 C. Several coating compositions of each type were evaluated for oxidation resistance. The modified aluminide coating, Pt-Al, applied to alloy 6A proved to be the best, providing oxidation protection to approximately 750 hours based on weight change measurements. The second best, a CoCrAlY coating applied to 6A, provided protection to 450 hours. The third best was a cermet + aluminide coating on 6A with a protection time to 385 hours.

  5. Dendritic Alloy Solidification Experiment (DASE)

    NASA Technical Reports Server (NTRS)

    Beckermann, C.; Karma, A.; Steinbach, I.; deGroh, H. C., III

    2001-01-01

    A space experiment, and supporting ground-based research, is proposed to study the microstructural evolution in free dendritic growth from a supercooled melt of the transparent model alloy succinonitrile-acetone (SCN-ACE). The research is relevant to equiaxed solidification of metal alloy castings. The microgravity experiment will establish a benchmark for testing of equiaxed dendritic growth theories, scaling laws, and models in the presence of purely diffusive, coupled heat and solute transport, without the complicating influences of melt convection. The specific objectives are to: determine the selection of the dendrite tip operating state, i.e. the growth velocity and tip radius, for free dendritic growth of succinonitrile-acetone alloys; determine the growth morphology and sidebranching behavior for freely grown alloy dendrites; determine the effects of the thermal/solutal interactions in the growth of an assemblage of equiaxed alloy crystals; determine the effects of melt convection on the free growth of alloy dendrites; measure the surface tension anisotropy strength of succinon itrile -acetone alloys establish a theoretical and modeling framework for the experiments. Microgravity experiments on equiaxed dendritic growth of alloy dendrites have not been performed in the past. The proposed experiment builds on the Isothermal Dendritic Growth Experiment (IDGE) of Glicksman and coworkers, which focused on the steady growth of a single crystal from pure supercooled melts (succinonitrile and pivalic acid). It also extends the Equiaxed Dendritic Solidification Experiment (EDSE) of the present investigators, which is concerned with the interactions and transients arising in the growth of an assemblage of equiaxed crystals (succinonitrile). However, these experiments with pure substances are not able to address the issues related to coupled heat and solute transport in growth of alloy dendrites.

  6. The effects of Al substitution on the phase abundance, structure and electrochemical performance of La0.7Mg0.3Ni2.8Co0.5-xAlx (x = 0, 0.1, 0.2) alloys

    NASA Astrophysics Data System (ADS)

    Young, K.; Ouchi, T.; Wang, L.; Wong, D. F.

    2015-04-01

    A series of (La, Mg)Ni2.8Co0.5 metal hydride alloys was studied in order to understand the effects of partial Al-substitution for Co on the alloy's structure, gaseous phase hydrogen storage properties, and electrochemical performance. The alloys were characterized by X-ray diffraction, scanning electron microscopy, X-ray energy dispersive spectroscopy, pressure-concentration-temperature characterization, half-cell electrochemical tests, and sealed full-cell tests. After an annealing process at 960 °C for 5 h, the main matrix of the Al-free base alloy shifted from AB3 phase into an A2B7 phase. Annealed alloy samples incorporating Al promoted the AB5 phase over the A2B7 phase. The annealing treatment (AB3 to A2B7) increased the gaseous phase hydrogen storage capacity and lowered the plateau pressure and hysteresis in the absorption-desorption isotherms. The addition of Al in the annealed samples (A2B7 to AB5) decreased gaseous phase hydrogen storage and electrochemical capacities, decreased high rate dischargeability, but increased cycle stability. Continuous pulverization of the metal hydride alloy at the negative electrode appeared to be the main failure mode of this series of alloys despite the lower starting rate of pulverization when compared to commercially available AB5 alloys.

  7. Alloy softening in binary molybdenum alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Witzke, W. R.

    1972-01-01

    An investigation was conducted to determine the effects of alloy additions of Hf, Ta, W, Re, Os, Ir, and Pt on the hardness of Mo. Special emphasis was placed on alloy softening in these binary Mo alloys. Results showed that alloy softening was produced by those elements having an excess of s+d electrons compared to Mo, while those elements having an equal number or fewer s+d electrons than Mo failed to produce alloy softening. Alloy softening and hardening can be correlated with the difference in number of s+d electrons of the solute element and Mo.

  8. Nickel aluminide alloy suitable for structural applications

    DOEpatents

    Liu, Chain T.

    1998-01-01

    Alloys for use in structural applications based upon NiAl to which are added selected elements to enhance room temperature ductility and high temperature strength. Specifically, small additions of molybdenum produce a beneficial alloy, while further additions of boron, carbon, iron, niobium, tantalum, zirconium and hafnium further improve performance of alloys at both room temperature and high temperatures. A preferred alloy system composition is Ni--(49.1.+-.0.8%)Al--(1.0.+-.0.8%)Mo--(0.7.+-.0.5%)Nb/Ta/Zr/Hf--(nearly zero to 0.03%)B/C, where the % is at. % in each of the concentrations. All alloys demonstrated good oxidation resistance at the elevated temperatures. The alloys can be fabricated into components using conventional techniques.

  9. Nickel aluminide alloy suitable for structural applications

    DOEpatents

    Liu, C.T.

    1998-03-10

    Alloys are disclosed for use in structural applications based upon NiAl to which are added selected elements to enhance room temperature ductility and high temperature strength. Specifically, small additions of molybdenum produce a beneficial alloy, while further additions of boron, carbon, iron, niobium, tantalum, zirconium and hafnium further improve performance of alloys at both room temperature and high temperatures. A preferred alloy system composition is Ni--(49.1{+-}0.8%)Al--(1.0{+-}0.8%)Mo--(0.7 + 0.5%)Nb/Ta/Zr/Hf--(nearly zero to 0.03%)B/C, where the % is at. % in each of the concentrations. All alloys demonstrated good oxidation resistance at the elevated temperatures. The alloys can be fabricated into components using conventional techniques. 4 figs.

  10. Alloy Effects on the Gas Nitriding Process

    NASA Astrophysics Data System (ADS)

    Yang, M.; Sisson, R. D.

    2014-12-01

    Alloy elements, such as Al, Cr, V, and Mo, have been used to improve the nitriding performance of steels. In the present work, plain carbon steel AISI 1045 and alloy steel AISI 4140 were selected to compare the nitriding effects of the alloying elements in AISI 4140. Fundamental analysis is carried out by using the "Lehrer-like" diagrams (alloy specific Lehrer diagram and nitriding potential versus nitrogen concentration diagram) and the compound layer growth model to simulate the gas nitriding process. With this method, the fundamental understanding for the alloy effect based on the thermodynamics and kinetics becomes possible. This new method paves the way for the development of new alloy for nitriding.

  11. Use of Electrodeposition for Sample Preparation and Rejection Rate Prediction for Assay of Electroformed Ultra High Purity Copper for 232Th and 238U Prior to Inductively Coupled Plasma Mass Spectrometry (ICP/MS)

    SciTech Connect

    Hoppe, Eric W.; Aalseth, Craig E.; Brodzinski, Ronald L.; Day, Anthony R.; Farmer, Orville T.; Hossbach, Todd W.; McIntyre, Justin I.; Miley, Harry S.; Mintzer, Esther E.; Seifert, Allen; Smart, John E.; Warren, Glen A.

    2008-07-01

    The search for neutrinoless double beta decay in 76Ge has driven the need for ultra-low background Ge detectors shielded by electroformed copper of ultra-high radiopurity (<0.1µBq/kg). Although electrodeposition processes are almost sophisticated enough to produce copper of this purity, to date there are no methods sensitive enough to assay it. Inductively-coupled plasma mass spectrometry (ICP/MS) can detect thorium and uranium at femtogram levels, but in the past, this assay has been hindered by high copper concentrations in the sample. Electrodeposition of copper samples removes copper from the solution while selectively concentrating thorium and uranium contaminants to be assayed by ICP/MS. Spiking 232Th and 238U into the plating bath simulates low purity copper and allows for the calculation of the electrochemical rejection rate of thorium and uranium in the electroplating system. This rejection value will help to model plating bath chemistry.

  12. Dissimilar friction welding of titanium alloys to alloy 718

    SciTech Connect

    Kuo, M.; Albright, C.E.; Baeslack, W.A. III

    1994-12-31

    The design of advanced, high-performance gas-turbine engines will require the utilization of elevated-temperature titanium-based materials, including conventional alloys, titanium aluminides, and titanium metal-matrix composites. The most efficient utilization of these materials in the engine compressor section would be achieved by directly joining these materials to existing nickel-base superalloys, such as Alloy 718. To date, the dissimilar welding of titanium alloys to nickel-based alloys has not been common practice because intermetallic compounds form in the weld and cause embrittlement. Special welding techniques must be developed to inhibit this compound formation and to provide high strength welds. In this investigation, a friction welding process was developed for joining titanium alloys (Ti-6Al-2Sn-4Zr-2Mo and Ti-6Al-4V) to nickel-based superalloy Alloy 718. An interlayer system comprised of copper and niobium sheet layers was employed as a diffusion barrier and weld deformation enhancer. A postweld heat treatment (PWHT, 700{degrees}C for 20 min in vacuum) under axial pressure (Ksi) was used to improve the joint strength consistency. The following conclusions can be drawn from this investigation: (1) A friction welding technique has been developed for joining titanium alloys (Ti-6Al-2Sn-4Zr-2Mo and Ti-6Al-4V) to Alloy 718 using an interlayer system of niobium and copper. Joint strengths averaging approximately 50 Ksi were achieved. (2) Deformation was concentrated in the interlayers, especially the copper interlayer, during friction welding. Increased reduction in length (RIL) during friction welding resulted in a decrease in the interlayer thicknesses. (3) The EDS results showed that the niobium and copper interlayers prevent interdiffusion between the two parent metals, producing formation of detrimental phases.

  13. CORROSION OF HIGH-TEMPERATURE ALLOYS

    SciTech Connect

    John P. Hurley; John P. Kay

    1999-10-01

    corrosion resistance alone. Strength and creep tests were not performed. Based only their corrosion resistance, Alloys RA310 and TP310 were shown to be the best suited to resist chlorine in a combustion environment. These alloys produced protective chromium oxide layers, displayed more general rather than localized corrosion, and their additives did not react to provide conduits for further corrosion.

  14. Microstructural studies on Alloy 693

    NASA Astrophysics Data System (ADS)

    Halder, R.; Dutta, R. S.; Sengupta, P.; Samajdar, I.; Dey, G. K.

    2014-10-01

    Superalloy 693, is a newly identified ‘high-temperature corrosion resistant alloy’. Present study focuses on microstructure and mechanical properties of the alloy prepared by double ‘vacuum melting’ route. In general, the alloy contains ordered Ni3Al precipitates distributed within austenitic matrix. M6C primary carbide, M23C6 type secondary carbide and NbC particles are also found to be present. Heat treatment of the alloy at 1373 K for 30 min followed by water quenching (WQ) brings about a microstructure that is free from secondary carbides and Ni3Al type precipitates but contains primary carbides. Tensile property of Alloy 693 materials was measured with as received and solution annealed (1323 K, 60 min, WQ) and (1373 K, 30 min, WQ) conditions. Yield strength, ultimate tensile strength (UTS) and hardness of the alloy are found to drop with annealing. It is noted that in annealed condition, considerable cold working of the alloy can be performed.

  15. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  16. Thermodynamic properties of uranium in gallium-aluminium based alloys

    NASA Astrophysics Data System (ADS)

    Volkovich, V. A.; Maltsev, D. S.; Yamshchikov, L. F.; Chukin, A. V.; Smolenski, V. V.; Novoselova, A. V.; Osipenko, A. G.

    2015-10-01

    Activity, activity coefficients and solubility of uranium was determined in gallium-aluminium alloys containing 1.6 (eutectic), 5 and 20 wt.% aluminium. Additionally, activity of uranium was determined in aluminium and Ga-Al alloys containing 0.014-20 wt.% Al. Experiments were performed up to 1073 K. Intermetallic compounds formed in the alloys were characterized by X-ray diffraction. Partial and excess thermodynamic functions of U in the studied alloys were calculated.

  17. Corrosion Testing of Ni Alloy HVOF Coatings in High Temperature Environments for Biomass Applications

    NASA Astrophysics Data System (ADS)

    Paul, S.; Harvey, M. D. F.

    2013-03-01

    This paper reports the corrosion behavior of Ni alloy coatings deposited by high velocity oxyfuel spraying, and representative boiler substrate alloys in simulated high temperature biomass combustion conditions. Four commercially available oxidation resistant Ni alloy coating materials were selected: NiCrBSiFe, alloy 718, alloy 625, and alloy C-276. These were sprayed onto P91 substrates using a JP5000 spray system. The corrosion performance of the coatings varied when tested at ~525, 625, and 725 °C in K2SO4-KCl mixture and gaseous HCl-H2O-O2 containing environments. Alloy 625, NiCrBSiFe, and alloy 718 coatings performed better than alloy C-276 coating at 725 °C, which had very little corrosion resistance resulting in degradation similar to uncoated P91. Alloy 625 coatings provided good protection from corrosion at 725 °C, with the performance being comparable to wrought alloy 625, with significantly less attack of the substrate than uncoated P91. Alloy 625 performs best of these coating materials, with an overall ranking at 725 °C as follows: alloy 625 > NiCrBSiFe > alloy 718 ≫ alloy C-276. Although alloy C-276 coatings performed poorly in the corrosion test environment at 725 °C, at lower temperatures (i.e., below the eutectic temperature of the salt mixture) it outperformed the other coating types studied.

  18. Podlike N-doped carbon nanotubes encapsulating FeNi alloy nanoparticles: high-performance counter electrode materials for dye-sensitized solar cells.

    PubMed

    Zheng, Xiaojia; Deng, Jiao; Wang, Nan; Deng, Dehui; Zhang, Wen-Hua; Bao, Xinhe; Li, Can

    2014-07-01

    Podlike nitrogen-doped carbon nanotubes encapsulating FeNi alloy nanoparticles (Pod(N)-FeNi) were prepared by the direct pyrolysis of organometallic precursors. Cyclic voltammetry (CV), electrochemical impedance spectroscopy (EIS), and Tafel polarization measurements revealed their excellent electrocatalytic activities in the I(-)/I3(-) redox reaction of dye-sensitized solar cells (DSSCs). This is suggested to arise from the modification of the surface electronic properties of the carbon by the encapsulated metal alloy nanoparticles (NPs). Sequential scanning with EIS and CV further showed the high electrochemical stability of the Pod(N)-FeNi composite. DSSCs with Pod(N)-FeNi as the counter electrode (CE) presented a power conversion efficiency of 8.82%, which is superior to that of the control device with sputtered Pt as the CE. The Pod(N)-FeNi composite thus shows promise as an environmentally friendly, low-cost, and highly efficient CE material for DSSCs. PMID:24800923

  19. Enhanced in Vitro and in Vivo Performance of Mg-Zn-Y-Nd Alloy Achieved with APTES Pretreatment for Drug-Eluting Vascular Stent Application.

    PubMed

    Liu, Jing; Zheng, Bo; Wang, Pei; Wang, Xingang; Zhang, Bin; Shi, Qiuping; Xi, Tingfei; Chen, Ming; Guan, Shaokang

    2016-07-20

    Bioabsorbable magnesium alloys are becoming prominent as temporary functional implants, as they avoid the risks generated by permanent metallic implants such as persistent inflammation and late restenosis. Nevertheless, the overfast corrosion of Mg alloys under physiological conditions hinders their wider application as medical implant materials. Here we investigate a simple one-step process to introduce a cross-linked 3-amino-propyltrimethoxysilane (APTES) silane physical barrier layer on the surface of Mg-Zn-Y-Nd alloys prior to electrostatic spraying with rapamycin-eluting poly(lactic-co-glycolic acid) (PLGA) layer. Surface microstructure was characterized by scanning electron microscope and Fourier transform infrared spectroscopy. Nanoscratch test verified the superior adhesion strength of PLGA coating in the group pretreated with APTES. Electrochemical tests combined with long-term immersion results suggested that the preferable in vitro anticorrosion behavior could be achieved by dense APTES barrier. Cell morphology and proliferation data demonstrated that APTES pretreated group resulted in remarkably preferable compatibility for both human umbilical vein endothelial cells and vascular smooth muscle cells. On the basis of excellent in vitro mechenical property, the animal study on the APTES pretreated Mg-Zn-Y-Nd stent implanted into porcine coronary arteries confirmed benign tissue compatibility as well as re-endothelialization without thrombogenesis or in-stent restenosis at six-month followup. PMID:27331417

  20. Synthesis and photocatlytic performance of nano-sized TiO{sub 2} materials prepared by dealloying Ti–Cu–Pd amorphous alloys

    SciTech Connect

    Jiang, Jing; Zhu, Shengli; Xu, Wence; Cui, Zhenduo; Yang, Xianjin

    2015-05-15

    Highlights: • TiO{sub 2} nanospindles were synthesized by dealloying Ti–Cu–Pd amorphous alloy. • Pd significantly enhanced the exposure of high-energy (0 0 1) facet of TiO{sub 2}. • TiO{sub 2} with high-energy (0 0 1) facet showed good photocatalytic activity. - Abstract: TiO{sub 2} nanospindles with exposed (0 0 1) facet were synthesized through a simple dealloying reaction. The rutile photocatalysts were characterized by X-ray diffraction, scanning electron microscope and transmission electron microscope, inductively coupled plasma optical emission spectrometry and ultraviolet–visible spectrophotometer. A Rhodamine B dye (RhB) was used to detect the photocatalytic activity of TiO{sub 2} under full light irradiation. The presence of Pd in the original amorphous alloy reduced the surface free energy of TiO{sub 2}, stabilized the (0 0 1) facet. The Pd8-TiO{sub 2} sample exhibited the largest crystal size along the direction which is perpendicular to the (0 0 1) facet. The photocatalytic degradation rate of RhB was improved due to the Pd addition in the original amorphous alloy. This indicated that the exposure of (0 0 1) facets could enhance the activity of TiO{sub 2} photocatalyst. In addition, the presence of isolated Pd atoms on the surface of TiO{sub 2} would be another probable reason for the improvement of photocatalytic activity.

  1. Creep-rupture performance of 0.07C-23Cr-45Ni-6W-Ti,Nb austenitic alloy (HR6W) tubes

    SciTech Connect

    Evans, Neal D; Shingledecker, John P

    2010-01-01

    A series of base metal and cross-weld creep-rupture tests were conducted on the advanced austenitic alloy, HR6W, to evaluate the material for use at advanced ultrasupercritical (A-USC) steam conditions. Creep deformation and rupture were evaluated by traditional methods and data were compared with other studies to evaluate the creep response of the material. Optical and scanning electron microscopy revealed changes in failure mode and precipitation behavior. Thermodynamic predictions of phase stability were conducted and the results were compared with the experimental data. This research confirmed the important role of W and the precipitation of laves phase in the alloy system, but a direct relationship between laves phase content and creep strength was not observed. Furthermore, Cr content was investigated as an additional factor which may be important in the microstructural stability of the alloy which had not been previously considered. Finally, when compared to commercially available stainless steels, this heat of HR6W showed no creep strength advantage for A-USC application.

  2. High temperature, low-cycle fatigue of copper-base alloys in argon. Part 1: Preliminary results for 12 alloys at 1000 F (538 C)

    NASA Technical Reports Server (NTRS)

    Conway, J. B.; Stentz, R. H.; Berling, J. T.

    1973-01-01

    Short-term tensile evaluations at room temperature and 538 C and low-cycle fatigue evaluations at 538 C are presented for the following materials: Zirconium copper-annealed, Zirconium copper-1/4 hard, Zirconium copper-1/2 hard, Tellurium copper-1/2 hard, Chromium copper-SA and aged, OFHC copper-hard, OFHC copper-1/4 hard, OFHC copper-annealed, Silver-as drawn, Zr-Cr-Mg copper-SA, CW and aged, Electroformed copper-30-35 ksi, and Co-Be-Zr- copper-SA, aged. A total of 50 tensile tests and 76 low-cycle fatigue tests were performed using a strain rate of 0.2 percent per second.

  3. Metal alloy identifier

    DOEpatents

    Riley, William D.; Brown, Jr., Robert D.

    1987-01-01

    To identify the composition of a metal alloy, sparks generated from the alloy are optically observed and spectrographically analyzed. The spectrographic data, in the form of a full-spectrum plot of intensity versus wavelength, provide the "signature" of the metal alloy. This signature can be compared with similar plots for alloys of known composition to establish the unknown composition by a positive match with a known alloy. An alternative method is to form intensity ratios for pairs of predetermined wavelengths within the observed spectrum and to then compare the values of such ratios with similar values for known alloy compositions, thereby to positively identify the unknown alloy composition.

  4. Performance.

    PubMed

    Chambers, David W

    2006-01-01

    High performance is difficult to maintain because it is dynamic and not well understood. Based on a synthesis of many sources, a model is proposed where performance is a function of the balance between capacity and challenge. Too much challenge produces coping (or a crash); excess capacity results in boredom. Over time, peak performance drifts toward boredom. Performance can be managed by adjusting our level of ability, our effort, the opportunity to perform, and the challenge we agree to take on. Coping, substandard but acceptable performance, is common among professionals and its long-term side effects can be debilitating. A crash occurs when coping mechanisms fail. PMID:17020177

  5. Development and Processing Improvement of Aerospace Aluminum Alloys-Development of AL-Cu-Mg-Ag Alloy (2139)

    NASA Technical Reports Server (NTRS)

    Cho, Alex; Lisagor, W. Barry; Bales, Thomas T.

    2007-01-01

    This final report supplement in presentation format describes a comprehensive multi-tasked contract study to continue the development of the silver bearing alloy now registered as aluminum alloy 2139 by the Aluminum Association. Two commercial scale ingots were processed into nominal plate gauges of two, four and six inches, and were extensively characterized in terms of metallurgical and crystallographic structure, and resulting mechanical properties. This report includes comparisons of the property combinations for this alloy and 2XXX and 7XXX alloys more widely used in high performance applications. Alloy 2139 shows dramatic improvement in all combinations of properties, moreover, the properties of this alloy are retained in all gauge thicknesses, contrary to typical reductions observed in thicker gauges of the other alloys in the comparison. The advancements achieved in this study are expected to result in rapid, widespread use of this alloy in a broad range of ground based, aircraft, and spacecraft applications.

  6. Systems study of transport aircraft incorporating advanced aluminum alloys

    NASA Technical Reports Server (NTRS)

    Sakata, I. F.

    1982-01-01

    A study was performed to quantify the potential benefits of utilizing advanced aluminum alloys in commercial transport aircraft and to define the effort necessary to develop fully the alloys to a viable commercial production capability. The comprehensive investigation (1) established realistic advanced aluminum alloy property goals to maximize aircraft systems effectiveness (2) identified performance and economic benefits of incorporating the advanced alloy in future advanced technology commercial aircraft designs (3) provided a recommended plan for development and integration of the alloys into commercial aircraft production (4) provided an indication of the timing and investigation required by the metal producing industry to support the projected market and (5) evaluate application of advanced aluminum alloys to other aerospace and transit systems as a secondary objective. The results of the investigation provided a roadmap and identified key issues requiring attention in an advanced aluminum alloy and applications technology development program.

  7. Fatigue behavior of titanium alloys

    SciTech Connect

    Boyer, R.R.; Eylon, D.; Luetjering, G.

    1999-07-01

    This symposium was international in nature, with leaders in the fields of fatigue technology and the metallurgy of titanium from the US, Europe and Asia. It covered basic research, development, applications and modeling--life predictions and design of both fatigue crack initiation and propagation of titanium alloys. There were presentations on the full range of titanium alloy systems, from commercially pure and {alpha}-alloys, {alpha}/{beta}- and {beta}-alloys to the gamma titanium aluminides. The effects of processing/heat treatment/microstructure on the fatigue properties were discussed, and models proposed to correlate the microstructures to the observed fatigue performance. Test environments reported on included hard vacuum (and the effect of vacuum level), vacuums with partial pressures of miscellaneous gases, lab air and aqueous media. A session was devoted to the effects of environment and fatigue enhancement via surface treatments using techniques such as shot peening and roller burnishing. The effects of dwell on both S-N and crack growth rate behavior were covered. It was a very comprehensive symposium with presentations from academia, government laboratories and industry, with industrial participants ranging from the petroleum industry to medical and aerospace interests. This book has been separated into four sections, representing the technology areas covered in various sessions, namely Mechanisms of Fatigue crack Initiation and Propagation of Conventional Alloys, Fatigue in Intermetallics, Environmental and Surface Aspects of Fatigue, and Application, Life Prediction and Design. Separate abstracts were prepared for most papers in this volume.

  8. Superconducting compounds and alloys research

    NASA Technical Reports Server (NTRS)

    Otto, G.

    1975-01-01

    Resistivity measurements as a function of temperature were performed on alloys of the binary material system In sub(1-x) Bi sub x for x varying between 0 and 1. It was found that for all single-phase alloys (the pure elements, alpha-In, and the three intermetallic compounds) at temperatures sufficiently above the Debye-temperature, the resistivity p can be expressed as p = a sub o T(n), where a sub o and n are composition-dependent constants. The same exponential relationship can also be applied for the sub-system In-In2Bi, when the two phases are in compositional equilibrium. Superconductivity measurements on single and two-phase alloys can be explained with respect to the phase diagram. There occur three superconducting phases (alpha-In, In2Bi, and In5Bi3) with different transition temperatures in the alloying system. The magnitude of the transition temperatures for the various intermetallic phases of In-Bi is such that the disappearance or occurrence of a phase in two component alloys can be demonstrated easily by means of superconductivity measurements.

  9. Facile synthesis of platinum-gold alloyed string-bead nanochain networks with the assistance of allantoin and their enhanced electrocatalytic performance for oxygen reduction and methanol oxidation reactions

    NASA Astrophysics Data System (ADS)

    He, Li-Li; Zheng, Jie-Ning; Song, Pei; Zhong, Shu-Xian; Wang, Ai-Jun; Chen, Zhaojiang; Feng, Jiu-Ju

    2015-02-01

    In this work, a facile one-pot wet-chemical method is developed for preparation of bimetallic platinum-gold (Pt-Au) alloyed string-bead nanochain networks, using allantoin as a structure-directing agent, without any template, surfactant, or seed. The characterization experiments are mainly performed by transmission electron microscopy (TEM), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD) spectroscopy. The as-prepared Pt-Au nanocrystals show enhanced electrocatalytic performance toward oxygen reduction reaction (ORR) mainly predominated by a four-electron pathway, and display improved catalytic activity and high stability for methanol oxidation reaction (MOR) over commercial Pt black and Pt-Ru black.

  10. A Study of Tungsten-Technetium Alloys

    NASA Technical Reports Server (NTRS)

    Maltz, J. W.

    1965-01-01

    Technetium is a sister element to rhenium and has many properties that are similar to rhenium. It is predicted that technetium will have about the same effects on tungsten as rhenium in regard to increase in workability, lowered ductile to brittle transition temperature, and improved ductility. The objectives of the current work are to recover technetium from fission product wastes at Hanford Atomic Products Operation and reduce to purified metal; prepare W-Tc alloys containing up to 50 atomic% Tc; fabricate the alloy ingots to sheet stock, assessing the effect of technetium on workability; and perform metallurgical and mechanical properties evaluation of the fabricated alloys. Previous reports have described the separation and purification of 800 g of technetium metal powder, melting of technetium and W-Tc alloys, and some initial observation of the alloy material.

  11. Vanadium-base alloys for fusion reactor applications

    SciTech Connect

    Smith, D.L.; Loomis, B.A.; Diercks, D.R.

    1984-10-01

    Vanadium-base alloys offer potentially significant advantages over other candidate alloys as a structural material for fusion reactor first wall/blanket applications. Although the data base is more limited than that for the other leading candidate structural materials, viz., austenitic and ferritic steels, vanadium-base alloys exhibit several properties that make them particularly attractive for the fusion reactor environment. This paper presents a review of the structural material requirements, a summary of the materials data base for selected vanadium-base alloys, and a comparison of projected performance characteristics compared to other candidate alloys. Also, critical research and development (R and D) needs are defined.

  12. Stress corrosion in high-strength aluminum alloys

    NASA Technical Reports Server (NTRS)

    Dorward, R. C.; Hasse, K. R.

    1980-01-01

    Report describes results of stress-corrosion tests on aluminum alloys 7075, 7475, 7050, and 7049. Tests compare performance of original stress-corrosion-resistant (SCR) aluminum, 7075, with newer, higher-strength SCR alloys. Alloys 7050 and 7049 are found superior in short-transverse cross-corrosion resistance to older 7075 alloy; all alloys are subject to self-loading effect caused by wedging of corrosion products in cracks. Effect causes cracks to continue to grow, even at very-low externally applied loads.

  13. Comparison of Three Primary Surface Recuperator Alloys

    SciTech Connect

    Matthews, Wendy; More, Karren Leslie; Walker, Larry R

    2010-01-01

    Extensive work performed by Capstone Turbine Corporation, Oak Ridge National Laboratory, and various others has shown that the traditional primary surface recuperator alloy, type 347 stainless steel, is unsuitable for applications above 650 C ({approx}1200 F). Numerous studies have shown that the presence of water vapor greatly accelerates the oxidation rate of type 347 stainless steel at temperatures above 650 C ({approx}1200 F). Water vapor is present as a product of combustion in the microturbine exhaust, making it necessary to find replacement alloys for type 347 stainless steel that will meet the long life requirements of microturbine primary surface recuperators. It has been well established over the past few years that alloys with higher chromium and nickel contents than type 347 stainless steel have much greater oxidation resistance in the microturbine environment. One such alloy that has replaced type 347 stainless steel in primary surface recuperators is Haynes Alloy HR-120 (Haynes and HR-120 are trademarks of Haynes International, Inc.), a solid-solution-strengthened alloy with nominally 33 wt % Fe, 37 wt % Ni and 25 wt % Cr. Unfortunately, while HR-120 is significantly more oxidation resistant in the microturbine environment, it is also a much more expensive alloy. In the interest of cost reduction, other candidate primary surface recuperator alloys are being investigated as possible alternatives to type 347 stainless steel. An initial rainbow recuperator test has been performed at Capstone to compare the oxidation resistance of type 347 stainless steel, HR-120, and the Allegheny Ludlum austenitic alloy AL 20-25+Nb (AL 20-25+Nb is a trademark of ATI Properties, Inc. and is licensed to Allegheny Ludlum Corporation). Evaluation of surface oxide scale formation and associated alloy depletion and other compositional changes has been carried out at Oak Ridge National Laboratory. The results of this initial rainbow test will be presented and discussed in this

  14. The Future of Alumina-Forming Alloys: Challenges and Applications for Power Generation

    SciTech Connect

    Pint, Bruce A

    2011-01-01

    Alumina-forming alloys have been studied for over 50 years and are now needed for high efficiency power generation applications operating at higher temperatures. Especially in the presence of water vapor, alumina-forming alloys outperform conventional chromia-forming alloys above 1000 C. However, alloy mechanical behavior is a significant issue and alumina-forming alloy development has been limited. The opportunity for alloy development is discussed as well as the factors that limit oxidation resistance, including alloy thermal expansion and optimizing reactive element additions. Finally, lifetime modeling is discussed for thick section components together with the need to address performance in more complex environments.

  15. Results of U-xMo (x=7, 10, 12 wt.%) Alloy versus Al-6061 Cladding Diffusion Couple Experiments Performed at 500, 550 and 600 Degrees C

    SciTech Connect

    Emmanuel Perez; Dennis D. Keiser, Jr.; Yongho Sohn

    2013-04-01

    The Reduced Enrichment for Research and Test Reactors (RERTR) program has been developing low enrichment fuel systems encased in Al 6061 for use in research and test reactors. U–Mo alloys in contact with Al and Al alloys can undergo diffusional interactions that can result in the development of interdiffusion zones with complex fine-grained microstructures composed of multiple phases. A monolithic fuel currently being developed by the RERTR program has local regions where the U–Mo fuel plate is in contact with the Al 6061 cladding and, as a result, the program finds information about interdiffusion zone development at high temperatures of interest. In this study, the microstructural development of diffusion couples consisting of U-7wt.%Mo, U-10wt.%Mo, and U-12wt.%Mo vs. Al 6061 (or 6061 aluminum) cladding, annealed at 500, 550, 600 degrees C for 1, 5, 20, 24, or 132 hours, was analyzed by backscatter electron microscopy and x-ray energy dispersive spectroscopy on a scanning electron microscope. Concentration profiles were determined by standardized wavelength dispersive spectroscopy and standardless x-ray energy dispersive spectroscopy. The results of this work shows that the presence of surface layers at the U–Mo/Al 6061 interface can dramatically impact the overall interdiffusion behavior in terms of rate of interaction and uniformity of the developed interdiffusion zones. It further reveals that relatively uniform interaction layers with higher Si concentrations can develop in U–Mo/Al 6061 couples annealed at shorter times and that longer times at temperature result in the development of more non-uniform interaction layers with more areas that are enriched in Al. At longer annealing times and relatively high temperatures, U–Mo/Al 6061 couples can exhibit more interaction compared to U–Mo/pure Al couples. The minor alloying constituents in Al 6061 cladding can result in the development of many complex phases in the interaction layer of U

  16. Irradiation assisted stress corrosion cracking of HTH Alloy X-750 and Alloy 625

    SciTech Connect

    Mills, W.J.; Lebo, M.R.; Bajaj, R.; Kearns, J.J.; Hoffman, R.C.; Korinko, J.J.

    1994-06-01

    In-reactor testing of bolt-loaded precracked compact tension specimens was performed in 360{degree}C water to determine effect of irradiation on the SCC behavior of HTH Alloy X-750 and direct aged Alloy 625. Out-of-flux and autoclave control specimens provided baseline data. Primary test variables were stress intensity factor, fluence, chemistry, processing history, prestrain. Results for the first series of experiments were presented at a previous conference. Data from two more recent experiments are compared with previous results; they confirm that high irradiation levels significantly reduce SCC resistance in HTH Alloy X-750. Heat-to-heat differences in IASCC were related to differences in boron content, with low boron heats showing improved SCC resistance. The in-reactor SCC performance of Alloy 625 was superior to that for Alloy X-750, as no cracking was observed in any Alloy 625 specimens even though they were tested at very high K{sub 1} and fluence levels. A preliminary SCC usage model developed for Alloy X-750 indicates that in-reactor creep processes, which relax stresses but also increase crack tip strain rates, and radiolysis effects accelerate SCC. Hence, in-reactor SCC damage under high flux conditions may be more severe than that associated with postirradiation tests. In addition, preliminary mechanism studies were performed to determine the cause of IASCC In Alloy X-750.

  17. Effect of Al-3Nb-1B Master Alloy on the Grain Refinement of AZ91D Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Lei; Zhou, Wei; Hu, Penghe; Zhou, Quan

    2016-06-01

    An Al-3Nb-1B master alloy has been prepared using a melt reaction method. The microstructure of the master alloy and its refinement performance on AZ91D magnesium alloy were investigated. Experimental results showed that the Al-3Nb-1B master alloy was mainly composed of α-Al and NbB2 phases. With the increase of the addition amount of Al-3Nb-1B master alloy, the primary α-Mg grains of AZ91D magnesium alloy were further refined. Upon adding 0.5 wt pct Al-3Nb-1B master alloy, the average grain size of the primary α-Mg decreased from 240 to 52 μm. The present results indicated that NbB2 can act as effective heterogeneous nucleus of the primary α-Mg, which accounted for the good grain refining performance on AZ91D magnesium alloy. Compared with the unrefined alloy, the yield strength, ultimate tensile strength, and elongation of AZ91D magnesium alloy refined by 0.5 wt pct Al-3Nb-1B master alloy were increased by 18.4, 15.7, and 27.3 pct, respectively due to the grain refinement effect.

  18. Turbine Blade Alloy

    NASA Technical Reports Server (NTRS)

    MacKay, Rebecca

    2001-01-01

    The High Speed Research Airfoil Alloy Program developed a fourth-generation alloy with up to an +85 F increase in creep rupture capability over current production airfoil alloys. Since improved strength is typically obtained when the limits of microstructural stability are exceeded slightly, it is not surprising that this alloy has a tendency to exhibit microstructural instabilities after high temperature exposures. This presentation will discuss recent results obtained on coated fourth-generation alloys for subsonic turbine blade applications under the NASA Ultra-Efficient Engine Technology (UEET) Program. Progress made in reducing microstructural instabilities in these alloys will be presented. In addition, plans will be presented for advanced alloy development and for computational modeling, which will aid future alloy development efforts.

  19. Titanium Alloys and Processing for High Speed Aircraft

    NASA Technical Reports Server (NTRS)

    Brewer, William D.; Bird, R. Keith; Wallace, Terryl A.

    1996-01-01

    Commercially available titanium alloys as well as emerging titanium alloys with limited or no production experience are being considered for a variety of applications to high speed commercial aircraft structures. A number of government and industry programs are underway to improve the performance of promising alloys by chemistry and/or processing modifications and to identify appropriate alloys and processes for specific aircraft structural applications. This paper discusses some of the results on the effects of heat treatment, service temperatures from - 54 C to +177 C, and selected processing on the mechanical properties of several candidate beta and alpha-beta titanium alloys. Included are beta alloys Timetal 21S, LCB, Beta C, Beta CEZ, and Ti-10-2-3 and alpha-beta alloys Ti-62222, Ti-6242S, Timetal 550, Ti-62S, SP-700, and Corona-X. The emphasis is on properties of rolled sheet product form and on the superplastic properties and processing of the materials.

  20. Electrochemical Impedance Spectroscopy Of Metal Alloys

    NASA Technical Reports Server (NTRS)

    Macdowell, L. G.; Calle, L. M.

    1993-01-01

    Report describes use of electrochemical impedance spectroscopy (EIS) to investigate resistances of 19 alloys to corrosion under conditions similar to those of corrosive, chloride-laden seaside environment of Space Transportation System launch site. Alloys investigated: Hastelloy C-4, C-22, C-276, and B-2; Inconel(R) 600, 625, and 825; Inco(R) G-3; Monel 400; Zirconium 702; Stainless Steel 304L, 304LN, 316L, 317L, and 904L; 20Cb-3; 7Mo+N; ES2205; and Ferralium 255. Results suggest electrochemical impedance spectroscopy used to predict corrosion performances of metal alloys.

  1. [Fatigue properties of dental alloys. 12% Au-Pd-Ag alloy and type III gold alloy].

    PubMed

    Kato, H

    1989-12-01

    Usually the mechanical properties of dental alloys are determined from the values obtained through static tests of their tensile strength, hardness, etc. Generally, high tensile strength and ductility are preferred. However, when small stresses within proportional limits are applied repeatedly (even though not amounting to destructive forces in static tests), they may cause rupture in the alloy or, at least, cause it to lose its original mechanical properties. This phenomenon is called metal fatigue. It is estimated that the intraoral stress loads received by dental restorations during mastication or during insertion and removal of appliances are repeated more than 3 x 10(5) times/year. From this standpoint, it may be more appropriate to estimate the fracture strength of such dental alloys based on the fatigue properties of the restorative materials used for clasps, bars, and fixed bridges. For this reason, it is necessary to obtain data through fatigue tests on the fatigue strength and the fatigue endurance limits of dental alloys, and it is important to find a correlation between these data and the static data on tensile strengths and ductility obtained by tensile tests. Two alloys are used in these experiments. Both wrought specimens and cast specimens of 12% Au-Pd-Ag and Type III gold alloy were prepared for the fatigue tests. The size of the rectangular wrought specimens was 3 x 4 x 110 mm. The 12% Au-Pd-Ag alloy was heated to 800 degrees C for 15 minutes, quenched, and reheated to 400 degrees C for 20 minutes and quenched again according to the manufacturer's instructions for heat treatment. The Type III gold alloy was heated to 700 degrees C for 10 minutes, quenched, and reheated to 350 degrees C for 20 minutes and quenched again. The cylindrical cast specimens were 60 mm long and 2 mm in diameter. They were invested by conventional methods and cast in a centrifugal casting machine, Thermotrol Model 2500. The four point bending test for the wrought specimen

  2. SUPERCONDUCTING VANADIUM BASE ALLOY

    DOEpatents

    Cleary, H.J.

    1958-10-21

    A new vanadium-base alloy which possesses remarkable superconducting properties is presented. The alloy consists of approximately one atomic percent of palladium, the balance being vanadium. The alloy is stated to be useful in a cryotron in digital computer circuits.

  3. Separation in Binary Alloys

    NASA Technical Reports Server (NTRS)

    Frazier, D. O.; Facemire, B. R.; Kaukler, W. F.; Witherow, W. K.; Fanning, U.

    1986-01-01

    Studies of monotectic alloys and alloy analogs reviewed. Report surveys research on liquid/liquid and solid/liquid separation in binary monotectic alloys. Emphasizes separation processes in low gravity, such as in outer space or in free fall in drop towers. Advances in methods of controlling separation in experiments highlighted.

  4. DELTA PHASE PLUTONIUM ALLOYS

    DOEpatents

    Cramer, E.M.; Ellinger, F.H.; Land. C.C.

    1960-03-22

    Delta-phase plutonium alloys were developed suitable for use as reactor fuels. The alloys consist of from 1 to 4 at.% zinc and the balance plutonium. The alloys have good neutronic, corrosion, and fabrication characteristics snd possess good dimensional characteristics throughout an operating temperature range from 300 to 490 deg C.

  5. PLUTONIUM-THORIUM ALLOYS

    DOEpatents

    Schonfeld, F.W.

    1959-09-15

    New plutonium-base binary alloys useful as liquid reactor fuel are described. The alloys consist of 50 to 98 at.% thorium with the remainder plutonium. The stated advantages of these alloys over unalloyed plutonium for reactor fuel use are easy fabrication, phase stability, and the accompanying advantuge of providing a means for converting Th/sup 232/ into U/sup 233/.

  6. Ultrasonic agitation-floating classification of nano-sized Ba-Mg ferrites particles formed by using self-propagating high temperature synthesis and fabrication of nickel-ferrites thin sheet by pulse-electroforming.

    PubMed

    Choi, Yong

    2013-01-01

    Nickel-nano-sized ferrites composites sheet for electromagnetic shielding was produced by pulse-electroforming in a modified nickel sulfamate solution. The ferrite particles were prepared by self-propagating high temperature synthesis (SHS) followed by mechanical milling, and classified with an ultrasonic agitation-floating unit to obtain about 100 nm in size. Average combustion temperature and combustion propagating rate during SHS reaction were 1190 K and 5.8 mm/sec at the oxygen pressure of 1.0 MPa, respectively. The nickel-ferrite composite sheet had preferred orientation which (100) pole clearly concentrated to normal direction, whereas, (110) and (111) poles tended to split to the longitudinal direction, respectively. Maximum magnetization, residual magnetization and coercive force of the nano-sized ferrites were 27.13 A x m2/kg, 6.4 A x m2/kg and 14.58 kA/m, respectively. Complex permeability of the composites decreased with an increase in frequency, and its real value (mu'r) had the maximum at about 0.3 GHz. The dielectric constants of the composites were epsilon'r = 6.7 and epsilon"r = 0. PMID:23646783

  7. Design of experiment (DOE) study of biodegradable magnesium alloy synthesized by mechanical alloying using fractional factorial design

    NASA Astrophysics Data System (ADS)

    Salleh, Emee Marina; Ramakrishnan, Sivakumar; Hussain, Zuhailawati

    2014-06-01

    The biodegradable nature of magnesium (Mg) makes it a most highlighted and attractive to be used as implant materials. However, rapid corrosion rate of Mg alloys especially in electrolytic aqueous environment limits its performance. In this study, Mg alloy was mechanically milled by incorporating manganese (Mn) as alloying element. An attempt was made to study both effect of mechanical alloying and subsequent consolidation processes on the bulk properties of Mg-Mn alloys. 2k-2 factorial design was employed to determine the significant factors in producing Mg alloy which has properties closes to that of human bones. The design considered six factors (i.e. milling time, milling speed, weight percentage of Mn, compaction pressure, sintering temperature and sintering time). Density and hardness were chosen as the responses for assessing the most significant parameters that affected the bulk properties of Mg-Mn alloys. The experimental variables were evaluated using ANOVA and regression model. The main parameter investigated was compaction pressure.

  8. High strength alloys

    SciTech Connect

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J.; John, Randy Carl; Kim, Dong Sub

    2012-06-05

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tublar that is at least partially made from a material containing at least one of the metal alloys.

  9. High strength alloys

    SciTech Connect

    Maziasz, Phillip James; Shingledecker, John Paul; Santella, Michael Leonard; Schneibel, Joachim Hugo; Sikka, Vinod Kumar; Vinegar, Harold J; John, Randy Carl; Kim, Dong Sub

    2010-08-31

    High strength metal alloys are described herein. At least one composition of a metal alloy includes chromium, nickel, copper, manganese, silicon, niobium, tungsten and iron. System, methods, and heaters that include the high strength metal alloys are described herein. At least one heater system may include a canister at least partially made from material containing at least one of the metal alloys. At least one system for heating a subterranean formation may include a tubular that is at least partially made from a material containing at least one of the metal alloys.

  10. Spark alloying of an AL9 alloy by hard alloys

    NASA Astrophysics Data System (ADS)

    Kuptsov, S. G.; Fominykh, M. V.; Mukhinov, D. V.; Magomedova, R. S.; Nikonenko, E. A.

    2015-08-01

    The phase compositions of spark coatings of Kh12M steel with a VT1-0 (titanium) alloy and T15K6 and T30K4 hard alloys are studied. It is shown that the TiC titanium carbide forms in all cases and tungsten carbide decomposes with the formation of tungsten in a coating. These processes are intensified by increasing time, capacitance, and frequency. The surface hardness, the sample weight, and the white layer thickness increase monotonically.

  11. Creep Resistant Zinc Alloy

    SciTech Connect

    Frank E. Goodwin

    2002-12-31

    This report covers the development of Hot Chamber Die Castable Zinc Alloys with High Creep Strengths. This project commenced in 2000, with the primary objective of developing a hot chamber zinc die-casting alloy, capable of satisfactory service at 140 C. The core objectives of the development program were to: (1) fill in missing alloy data areas and develop a more complete empirical model of the influence of alloy composition on creep strength and other selected properties, and (2) based on the results from this model, examine promising alloy composition areas, for further development and for meeting the property combination targets, with the view to designing an optimized alloy composition. The target properties identified by ILZRO for an improved creep resistant zinc die-casting alloy were identified as follows: (1) temperature capability of 1470 C; (2) creep stress of 31 MPa (4500 psi); (3) exposure time of 1000 hours; and (4) maximum creep elongation under these conditions of 1%. The project was broadly divided into three tasks: (1) Task 1--General and Modeling, covering Experimental design of a first batch of alloys, alloy preparation and characterization. (2) Task 2--Refinement and Optimization, covering Experimental design of a second batch of alloys. (3) Task 3--Creep Testing and Technology transfer, covering the finalization of testing and the transfer of technology to the Zinc industry should have at least one improved alloy result from this work.

  12. Electroforming of Bi(1-x)Sb(x) nanowires for high-efficiency micro-thermoelectric cooling devices on a chip.

    SciTech Connect

    Overmyer, Donald L.; Webb, Edmund Blackburn, III; Siegal, Michael P.; Yelton, William Graham

    2006-11-01

    Active cooling of electronic systems for space-based and terrestrial National Security missions has demanded use of Stirling, reverse-Brayton, closed Joule-Thompson, pulse tube and more elaborate refrigeration cycles. Such cryocoolers are large systems that are expensive, demand large powers, often contain moving parts and are difficult to integrate with electronic systems. On-chip, solid-state, active cooling would greatly enhance the capabilities of future systems by reducing the size, cost and inefficiencies compared to existing solutions. We proposed to develop the technology for a thermoelectric cooler capable of reaching 77K by replacing bulk thermoelectric materials with arrays of Bi{sub 1-x}Sb{sub x} nanowires. Furthermore, the Sandia-developed technique we will use to produce the oriented nanowires occurs at room temperature and can be applied directly to a silicon substrate. Key obstacles include (1) optimizing the Bi{sub 1-x}Sb{sub x} alloy composition for thermoelectric properties; (2) increasing wire aspect ratios to 3000:1; and (3) increasing the array density to {ge} 10{sup 9} wires/cm{sup 2}. The primary objective of this LDRD was to fabricate and test the thermoelectric properties of arrays of Bi{sub 1-x}Sb{sub x} nanowires. With this proof-of-concept data under our belts we are positioned to engage National Security systems customers to invest in the integration of on-chip thermoelectric coolers for future missions.

  13. Lead-calcium alloy development: quality improvement

    NASA Astrophysics Data System (ADS)

    Caillerie, J.-L.; Albert, L.

    In the 1980s, most of the European lead producers and battery manufacturers had an interest in the lead-calcium alloys developed in the North American market. Fifteen years later, the alloy is used in most of the automotive and industrial batteries produced in Europe. During this development period, the composition of lead-calcium alloy has been improved. Physical metallurgy and electrochemistry research carried out by the lead industry has established the composition of the lead-calcium for negative grids. Metaleurop, as a lead producer, initiated in 1975 the production of lead-calcium alloys for sealed lead/acid batteries and was quickly convinced of the necessity to improve the performance of the alloy by further fundamental research (in 1980) and supporting customers' efforts. The parameters involved in the production battery plates are well specified. The composition of the alloy is dependent on the equipment used to cast the alloy. Improving the hardness by increasing the calcium content over 0.10 wt.% may not be the solution when melting and cooling conditions should als be adapted. The addition of aluminium to prevent calcium oxidation is efficient, its level being linked to the remelting and casting conditions.

  14. Warm formability of aluminum-magnesium alloys

    SciTech Connect

    Taleff, E.M.; Henshall, G.A.; Lesuer, D.R.; Nieh, T.G.

    1994-05-27

    Manufacturers have become increasingly interested in near-net-shape forming of aluminum alloys as a means to reduce production costs and the weight of aircraft and automotive structures. To achieve the ductilities required for this process, we have examined extended ductility of Al-Mg alloys in the warm forming, or Class I creep, regime. We have studied a high-purity, binary alloy of Al-2.8Mg and ternary alloys of Al-xMg-0.5Mn with Mg concentrations from 1.0 to 6.6 wt. %. Tensile tests, including strain rates-change tests, have been performed with these materials at temperatures of 300 and 400C over a range 10{sup {minus}4} to 2 {times} 10{sup {minus}2} s{sup {minus}1}. A maximum tensile failure strain of 325% for the binary alloy and a maximum of 125% in the ternary alloys have been measured. The experimental results have been used to evaluate the effects of solute concentration, microstructure, temperature, and strain rate on flow stress ({sigma}), elongation to failure (e{sub f}), and strain-rate sensitivity (m) of these alloys.

  15. Issues for conversion coating of aluminum alloys with hydrotalcite

    SciTech Connect

    Drewien, C.A.; Buchheit, R.G.

    1993-12-01

    Hydrotalcite coatings on aluminum alloys are being developed for corrosion protection of aluminum in aggressive saline environments. Coating bath composition, surface pretreatment, and alloying elements in aluminum all influence the performance of these coatings during salt spray testing. The coating bath, comprised of lithium carbonate, requires aging by dissolution of aluminum into the bath in order to grow corrosion resistant coatings. Coatings formed in non- aged baths do not perform well in salt spray testing. The alloying elements in aluminum alloys, especially copper, influence the coating growth and formation leading to thin coatings. The effect of the alloy elements is to limit the supply of aluminum to the coating/electrolyte interface and hinder growth of hydrotalcite upon aluminum alloys.

  16. Weldability of High Alloys

    SciTech Connect

    Maroef, I

    2003-01-22

    The purpose of this study was to investigate the effect of silicon and iron on the weldability of HAYNES HR-160{reg_sign} alloy. HR-I60 alloy is a solid solution strengthened Ni-Co-Cr-Si alloy. The alloy is designed to resist corrosion in sulfidizing and other aggressive high temperature environments. Silicon is added ({approx}2.75%) to promote the formation of a protective oxide scale in environments with low oxygen activity. HR-160 alloy has found applications in waste incinerators, calciners, pulp and paper recovery boilers, coal gasification systems, and fluidized bed combustion systems. HR-160 alloy has been successfully used in a wide range of welded applications. However, the alloy can be susceptible to solidification cracking under conditions of severe restraint. A previous study by DuPont, et al. [1] showed that silicon promoted solidification cracking in the commercial alloy. In earlier work conducted at Haynes, and also from published work by DuPont et al., it was recognized that silicon segregates to the terminal liquid, creating low melting point liquid films on solidification grain boundaries. Solidification cracking has been encountered when using the alloy as a weld overlay on steel, and when joining HR-160 plate in a thickness greater than19 millimeters (0.75 inches) with matching filler metal. The effect of silicon on the weldability of HR-160 alloy has been well documented, but the effect of iron is not well understood. Prior experience at Haynes has indicated that iron may be detrimental to the solidification cracking resistance of the alloy. Iron does not segregate to the terminal solidification product in nickel-base alloys, as does silicon [2], but iron may have an indirect or interactive influence on weldability. A set of alloys covering a range of silicon and iron contents was prepared and characterized to better understand the welding metallurgy of HR-160 alloy.

  17. High-Temperature Alloys for Automotive Stirling Engines

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Titran, R. H.

    1986-01-01

    Stirling engine is external-combustion engine that offers fuel economy, low emissions, low noise, and low vibrations. One of most critical areas in engine development concerns material selection for component parts. Alloys CG-27 and XF-818 identified capable of withstanding rigorous requirements of automotive Stirling engine. Alloys chosen for availability, performance, and manufacturability. Advanced iron-base alloys have potential for variety of applications, including stationary solar-power systems.

  18. NASA-UVA light aerospace alloy and structures technology program

    NASA Technical Reports Server (NTRS)

    Gangloff, Richard P.; Haviland, John K.; Herakovich, Carl T.; Pilkey, Walter D.; Pindera, Marek-Jerzy; Stoner, Glenn E.; Swanson, Robert E.; Thornton, Earl A.; Wawner, Franklin E., Jr.; Wert, John A.

    1990-01-01

    The objective of the Light Aerospace Alloy and Structures Technology Program is to conduct interdisciplinary graduate student research on the performance of next generation, light weight aerospace alloys, composites, and associated thermal gradient structures. Individual technical objectives are established for each project. Efforts aim to produce basic understanding of material behavior, monolithic and composite alloys, processing methods, solid and mechanics analyses, measurement advances, and a pool of educated graduate students. Progress is reported for 11 areas of study.

  19. Antibacterial biodegradable Mg-Ag alloys.

    PubMed

    Tie, D; Feyerabend, F; Müller, W D; Schade, R; Liefeith, K; Kainer, K U; Willumeit, R

    2013-01-01

    The use of magnesium alloys as degradable metals for biomedical applications is a topic of ongoing research and the demand for multifunctional materials is increasing. Hence, binary Mg-Ag alloys were designed as implant materials to combine the favourable properties of magnesium with the well-known antibacterial property of silver. In this study, three Mg-Ag alloys, Mg2Ag, Mg4Ag and Mg6Ag that contain 1.87 %, 3.82 % and 6.00 % silver by weight, respectively, were cast and processed with solution (T4) and aging (T6) heat treatment. The metallurgical analysis and phase identification showed that all alloys contained Mg4Ag as the dominant β phase. After heat treatment, the mechanical properties of all Mg-Ag alloys were significantly improved and the corrosion rate was also significantly reduced, due to presence of silver. Mg(OH)₂ and MgO present the main magnesium corrosion products, while AgCl was found as the corresponding primary silver corrosion product. Immersion tests, under cell culture conditions, demonstrated that the silver content did not significantly shift the pH and magnesium ion release. In vitro tests, with both primary osteoblasts and cell lines (MG63, RAW 264.7), revealed that Mg-Ag alloys show negligible cytotoxicity and sound cytocompatibility. Antibacterial assays, performed in a dynamic bioreactor system, proved that the alloys reduce the viability of two common pathogenic bacteria, Staphylococcus aureus (DSMZ 20231) and Staphylococcus epidermidis (DSMZ 3269), and the results showed that the killing rate of the alloys against tested bacteria exceeded 90%. In summary, biodegradable Mg-Ag alloys are cytocompatible materials with adjustable mechanical and corrosion properties and show promising antibacterial activity, which indicates their potential as antibacterial biodegradable implant materials. PMID:23771512

  20. Fatigue behavior of copper and selected copper alloys for high heat flux applications

    SciTech Connect

    Leedy, K.D.; Stubbins, J.F.; Singh, B.N.; Garner, F.A.

    1996-04-01

    The room temperature fatigue behavior of standard and subsize specimens was examined for five copper alloys: OFHC Cu, two CuNiBe alloys, a CuCrZr alloy, and a Cu-Al{sub 2}O{sub 3} alloy. Fatigue tests were run in strain control to failure. In addition to establishing failure lives, the stress amplitudes were monitored as a function of numbers of accrued cycles. The results indicate that the alloys with high initial yield strengths provide the best fatigue response over the range of failure lives examined in the present study: N{sub f} = 10{sup 3} to 10{sup 6}. In fact, the fatigue performance of the best alloys is dominated by the elastic portion of the strain range, as would be expected from the correlation of performance with yield properties. The alumina strengthened alloy and the two CuNiBe alloys show the best overall performance of the group examined here.

  1. NASA-427: A New Aluminum Alloy

    NASA Technical Reports Server (NTRS)

    Nabors, Sammy A.

    2015-01-01

    NASA's Marshall Space Flight Center researchers have developed a new, stronger aluminum alloy, ideal for cast aluminum products that have powder or paint-baked thermal coatings. With advanced mechanical properties, the NASA-427 alloy shows greater tensile strength and increased ductility, providing substantial improvement in impact toughness. In addition, this alloy improves the thermal coating process by decreasing the time required for heat treatment. With improvements in both strength and processing time, use of the alloy provides reduced materials and production costs, lower product weight, and better product performance. The superior properties of NASA-427 can benefit many industries, including automotive, where it is particularly well-suited for use in aluminum wheels.

  2. [Casting of dental alloys with special reference to the bonding capacity of Ni-Cr alloys].

    PubMed

    Weber, H

    1979-07-01

    A short review on castability of dental alloys -- for which a definition is proposed -- reflects the different factors influencing the results of a casting. In this case solid sieves and plates are cast by use of one gold-base alloy (Type III) and two base metal alloys used for porcelain veneering. All three alloys filled the sieve pattern to a 100%, whereas they performed differently when cast as thin, solid squares. The most continuous results were achieved with a Ni-Cr-alloy whose melting temperature can be recognized since the ingots flow together when this point is reached. Since the plate pattern is most difficult to cast due to surface to bulk ratio it is assumed that a complete casting can only be achieved when the performance of the alloy is good and all required conditions match. Thus, this type of test seems to be suitable to determine the castability of a dental alloy. The sieve test should be used to investigate and to improve the influence of the different factors as for example burnout time and temperature of the mold and sprue size. PMID:380961

  3. Charpy impact test results for unirradiated tantalum, tungsten and molybdenum alloys

    SciTech Connect

    Gelles, D.S.; Cannon, N.S.; Hu, W.L.; Hack, J.

    1987-12-01

    Charpy impact tests have been performed on 1/2 sized CVN specimens of T-111, a tantalum based alloy, and two experimental alloys with rhenium additions for improved low temperature ductility, W-26Re and Mo-13Re. The tantalum alloy was found to have a ductile to brittle transition below /minus/175/degree/C whereas the rhenium containing alloys both had a DBTT above 250/degree/C. The high DBTT found for rhenium containing alloys appears to be an inherent property of the alloy class. 9 refs., 8 figs., 2 tabs.

  4. Catalyst Alloys Processing

    NASA Astrophysics Data System (ADS)

    Tan, Xincai

    2014-10-01

    Catalysts are one of the key materials used for diamond formation at high pressures. Several such catalyst products have been developed and applied in China and around the world. The catalyst alloy most widely used in China is Ni70Mn25Co5 developed at Changsha Research Institute of Mining and Metallurgy. In this article, detailed techniques for manufacturing such a typical catalyst alloy will be reviewed. The characteristics of the alloy will be described. Detailed processing of the alloy will be presented, including remelting and casting, hot rolling, annealing, surface treatment, cold rolling, blanking, finishing, packaging, and waste treatment. An example use of the catalyst alloy will also be given. Industrial experience shows that for the catalyst alloy products, a vacuum induction remelt furnace can be used for remelting, a metal mold can be used for casting, hot and cold rolling can be used for forming, and acid pickling can be used for metal surface cleaning.

  5. PLUTONIUM-ZIRCONIUM ALLOYS

    DOEpatents

    Schonfeld, F.W.; Waber, J.T.

    1960-08-30

    A series of nuclear reactor fuel alloys consisting of from about 5 to about 50 at.% zirconium (or higher zirconium alloys such as Zircaloy), balance plutonium, and having the structural composition of a plutonium are described. Zirconium is a satisfactory diluent because it alloys readily with plutonium and has desirable nuclear properties. Additional advantages are corrosion resistance, excellent fabrication propenties, an isotropie structure, and initial softness.

  6. Amorphous metal alloy

    DOEpatents

    Wang, R.; Merz, M.D.

    1980-04-09

    Amorphous metal alloys of the iron-chromium and nickel-chromium type have excellent corrosion resistance and high temperature stability and are suitable for use as a protective coating on less corrosion resistant substrates. The alloys are stabilized in the amorphous state by one or more elements of titanium, zirconium, hafnium, niobium, tantalum, molybdenum, and tungsten. The alloy is preferably prepared by sputter deposition.

  7. Low activation ferritic alloys

    DOEpatents

    Gelles, David S.; Ghoniem, Nasr M.; Powell, Roger W.

    1986-01-01

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  8. Low activation ferritic alloys

    DOEpatents

    Gelles, D.S.; Ghoniem, N.M.; Powell, R.W.

    1985-02-07

    Low activation ferritic alloys, specifically bainitic and martensitic stainless steels, are described for use in the production of structural components for nuclear fusion reactors. They are designed specifically to achieve low activation characteristics suitable for efficient waste disposal. The alloys essentially exclude molybdenum, nickel, nitrogen and niobium. Strength is achieved by substituting vanadium, tungsten, and/or tantalum in place of the usual molybdenum content in such alloys.

  9. Microstructure and fracture of alloyed austempered ductile iron

    SciTech Connect

    Eric, Olivera; Rajnovic, Dragan; Zec, Slavica; Sidjanin, Leposava; Jovanovic, Milan T. . E-mail: tmsj@ptt.yu

    2006-12-15

    An investigation has been conducted on two austempered ductile irons alloyed with Cu and Cu + Ni, austenitized at 900 deg. C and austempered at 350 deg. C. The microstructure and fracture mode developed through these treatments have been identified by means of light and scanning electron microscopy and X-ray diffraction analysis. Impact energy measurements were performed on un-notched Charpy specimens. The maximum value of retained austenite volume fraction observed in the material alloyed with Cu + Ni was higher than in that alloyed with Cu austenitized and austempered under the same conditions. This led to the material alloyed with Cu + Ni having higher impact energy and substantial plastic deformation.

  10. Laser Gas Nitriding of Titanium and Titanium Alloys

    NASA Astrophysics Data System (ADS)

    Dai, J. J.; Hou, S. Q.

    Titanium and titanium alloys are widely used in many fields due to some of their characteristics such as light density, high strength, and excellent corrosion resistance. However, poor mechanical performances limit their practical applications. Laser gas nitriding is a promising method used to improve the surface properties of components. Recent developments on laser gas nitriding of titanium and titanium alloys are reviewed. The processing parameters have important effects on the resulting characteristics of titanium and titanium alloys. The resulting microstructure and properties of laser gas nitrided specimens are presented. The problems to be solved and the prospects in the field of laser gas nitriding of titanium and titanium alloys are discussed.

  11. [Application of low noble alloys in telescoped crowns].

    PubMed

    Susulić, T

    1989-01-01

    It is known that low noble alloys (Hera SG, Aurea-Heraus, Stabilor-Degussa, Midgold-Bego etc.) are used woredwide for the preparation of prosthetic constructions. For this reason attempts to produce low noble alloys with the properties equal to those of more expensive high noble alloys, are justified, as they are cheap and available to a great number of patients. The Yugoslav producer of dental materials "Zlatarna Celje" has produced a low noble alloy named Midor S. The comparative investigations of resistance to the mouth, performed at the University School of Dentistry in Ljubljana and in the Laboratory of Metallurgy of "Zlatarna Celje", have shown that this alloy was more resistant to corrosion than 22 karat, high noble alloy. In our Department Mikdor S was experimentally tested on telescoped crowns. The obtained results showed the satisfactory hardness and resistance to attrition between the internal and external crowns within the limits of tolerance which made it suitable for use. PMID:2489991

  12. Cast iron-base alloy for cylinder/regenerator housing

    NASA Technical Reports Server (NTRS)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  13. Atomic scale modelling of hexagonal structured metallic fission product alloys

    PubMed Central

    Middleburgh, S. C.; King, D. M.; Lumpkin, G. R.

    2015-01-01

    Noble metal particles in the Mo-Pd-Rh-Ru-Tc system have been simulated on the atomic scale using density functional theory techniques for the first time. The composition and behaviour of the epsilon phases are consistent with high-entropy alloys (or multi-principal component alloys)—making the epsilon phase the only hexagonally close packed high-entropy alloy currently described. Configurational entropy effects were considered to predict the stability of the alloys with increasing temperatures. The variation of Mo content was modelled to understand the change in alloy structure and behaviour with fuel burnup (Mo molar content decreases in these alloys as burnup increases). The predicted structures compare extremely well with experimentally ascertained values. Vacancy formation energies and the behaviour of extrinsic defects (including iodine and xenon) in the epsilon phase were also investigated to further understand the impact that the metallic precipitates have on fuel performance. PMID:26064629

  14. NICKEL-BASE ALLOY

    DOEpatents

    Inouye, H.; Manly, W.D.; Roche, T.K.

    1960-01-19

    A nickel-base alloy was developed which is particularly useful for the containment of molten fluoride salts in reactors. The alloy is resistant to both salt corrosion and oxidation and may be used at temperatures as high as 1800 deg F. Basically, the alloy consists of 15 to 22 wt.% molybdenum, a small amount of carbon, and 6 to 8 wt.% chromium, the balance being nickel. Up to 4 wt.% of tungsten, tantalum, vanadium, or niobium may be added to strengthen the alloy.

  15. Rechargeable sodium alloy anode

    SciTech Connect

    Jow, T.R.

    1988-06-28

    A secondary battery is described comprising: (a) an anode which comprises an alloy of sodium and one or metals selected from the group consisting of tin, lead antimony, bismuth, selenium and tellerium, (b) an electrolyte comprising one or more organic solvents and one or more sodium salts dissolved therein forming dissolved sodium cations in solution; and (c) a cathode; the sodium cations from the electrolyte alloying with the one or more metals of the alloy in the anode during the charging of the battery and sodium in the alloy disoloving in the electrolyte during the discharging of the battery.

  16. Aluminum additions in polycrystalline iron-gallium (Galfenol) alloys

    NASA Astrophysics Data System (ADS)

    Brooks, M. D.; Summers, E.; Meloy, R.; Mosley, J.

    2008-03-01

    Galfenol alloys show promise as a new magnetically activated smart material based on their unique combination of relatively high magnetostrictive performance and good mechanical robustness. Investigations of aluminum additions to single crystal iron-gallium alloys have been done previously, and the magnetostrictive response seems to follow the rule of mixtures with decreasing saturation magnetostriction with increasing aluminum content. Aluminum is assumed to substitute for Ga directly in the alloy. Directionally solidified polycrystalline Galfenol alloys with aluminum additions were produced to determine the effects on the magnetic properties. Iron-gallium-aluminum alloys were investigated for two primary reasons: (1) Fe-Al alloys are well established and are typically manufactured using conventional thermo-mechanical processing techniques such as rolling; it is anticipated that aluminum additions will aid in the development of Galfenol alloy rolled sheets (2) Gallium prices continue to rise and a cost effective alternative needs to be investigated. Several Fe-Ga-Al alloy compositions were prepared using the Free Stand Zone Melting (FSZM) directional solidification technique. Alloy composition ranges investigated include: Fe 80.5Ga xAl 19.5-x (4.9<=x<=13), Fe 81.6Ga yAl 18.4-y (4.6<=y<=13.8), and Fe 85Ga zAl 15-z (3.75<=z<=11.25). Alloys were studied using EDS (chemistry verification), EBSD (crystallite orientation), and magnetic characterization techniques to determine the effect of aluminum addition on the polycrystalline binary Fe-Ga system. Magnetic properties such as saturation magnetostriction (λ sat), piezomagnetic constant (d 33), and relative magnetic permeability (μ r) of directionally solidified Fe-Ga-Al polycrystalline alloys will be compared to binary Fe-Ga alloys including investigations into the crystal orientation effects on these properties. Results suggest that up to 50% aluminum can be substituted in the alloy while maintaining considerable

  17. Reference Alloy Waste Form Fabrication and Initiation of Reducing Atmosphere and Reductive Additives Study on Alloy Waste Form Fabrication

    SciTech Connect

    S.M. Frank; T.P. O'Holleran; P.A. Hahn

    2011-09-01

    This report describes the fabrication of two reference alloy waste forms, RAW-1(Re) and RAW-(Tc) using an optimized loading and heating method. The composition of the alloy materials was based on a generalized formulation to process various proposed feed streams resulting from the processing of used fuel. Waste elements are introduced into molten steel during alloy fabrication and, upon solidification, become incorporated into durable iron-based intermetallic phases of the alloy waste form. The first alloy ingot contained surrogate (non-radioactive), transition-metal fission products with rhenium acting as a surrogate for technetium. The second alloy ingot contained the same components as the first ingot, but included radioactive Tc-99 instead of rhenium. Understanding technetium behavior in the waste form is of particular importance due the longevity of Tc-99 and its mobility in the biosphere in the oxide form. RAW-1(Re) and RAW-1(Tc) are currently being used as test specimens in the comprehensive testing program investigating the corrosion and radionuclide release mechanisms of the representative alloy waste form. Also described in this report is the experimental plan to study the effects of reducing atmospheres and reducing additives to the alloy material during fabrication in an attempt to maximize the oxide content of waste streams that can be accommodated in the alloy waste form. Activities described in the experimental plan will be performed in FY12. The first aspect of the experimental plan is to study oxide formation on the alloy by introducing O2 impurities in the melt cover gas or from added oxide impurities in the feed materials. Reducing atmospheres will then be introduced to the melt cover gas in an attempt to minimize oxide formation during alloy fabrication. The second phase of the experimental plan is to investigate melting parameters associated with alloy fabrication to allow the separation of slag and alloy components of the melt.

  18. Composition control in laser surface alloying

    NASA Astrophysics Data System (ADS)

    Chande, T.; Mazumder, J.

    1983-06-01

    Laser surface alloying, a process of growing interest for local surface modification, relies upon a suitable composition and microstructure for satisfactory on-the-job performance. This paper reports the results of an initial systematic study of laser surface alloying nickel onto AISI 1020 steel substrates using a statistical experimental design technique. The objective was to relate processing conditions to dimensions, solute content, and microstructural refinement of the laser alloyed zones. Solute content was of principal concern as it is the single most important factor affecting the properties of laser surface alloys. The effects of varying the laser power, beam diameter, and speed on the width, depth, nickel content, and fluctuations in nickel content are reported. Interactions between process parameters are discussed, the reproducibility assessed, contour plots for solute content drawn. Dimensionless plots are developed that relate average solute content and microstructural refinement to process parameters. Previously published data for alloying chromium into 1018 steels are shown to contain similar trends. It is felt that such an approach would facilitate selection of processing conditions to obtain reproducibly the compositions and microstructures necessary for gainful utilization of laser surface alloys.

  19. Manufacturing development of low activation vanadium alloys

    SciTech Connect

    Smith, J.P.; Johnson, W.R.; Baxi, C.B.

    1996-10-01

    General Atomics is developing manufacturing methods for vanadium alloys as part of a program to encourage the development of low activation alloys for fusion use. The culmination of the program is the fabrication and installation of a vanadium alloy structure in the DIII-D tokamak as part of the Radiative Divertor modification. Water-cooled vanadium alloy components will comprise a portion of the new upper divertor structure. The first step, procuring the material for this program has been completed. The largest heat of vanadium alloy made to date, 1200 kg of V-4Cr-4Ti, has been produced and is being converted into various product forms. Results of many tests on the material during the manufacturing process are reported. Research into potential fabrication methods has been and continues to be performed along with the assessment of manufacturing processes particularly in the area of joining. Joining of vanadium alloys has been identified as the most critical fabrication issue for their use in the Radiative Divertor Program. Joining processes under evaluation include resistance seam, electrodischarge (stud), friction and electron beam welding. Results of welding tests are reported. Metallography and mechanical tests are used to evaluate the weld samples. The need for a protective atmosphere during different welding processes is also being determined. General Atomics has also designed, manufactured, and will be testing a helium-cooled, high heat flux component to assess the use of helium cooled vanadium alloy components for advanced tokamak systems. The component is made from vanadium alloy tubing, machined to enhance the heat transfer characteristics, and joined to end flanges to allow connection to the helium supply. Results are reported.

  20. Thermal Conductivity in Silver Alloys Used as Sheath for Bscco Tapes:

    NASA Astrophysics Data System (ADS)

    Putti, M.; Ferdeghini, C.; Grasso, G.; Goldacker, W.; Vase, P.

    In this paper we present measurements of thermal and electrical conductivity performed on several alloys and composite alloys tipically used as sheaths of BSCCO tapes: AgAu, AgMg, AgAu-AgMg. The thermal conductivity of the alloys is analysed in terms of electron and phonon contribution and we emphasize that in not dilute alloys the phonons contribute largely to the heat transport. In order to reduce the overall thermal conductivity, this latter contribution has to be minimized.

  1. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  2. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, K.

    1992-11-17

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9--30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000--1100 C. 7 figs.

  3. High Thermoelectric Performance by Convergence of Bands in IV-VI Semiconductors, Heavily Doped PbTe, and Alloys/Nanocomposites

    NASA Technical Reports Server (NTRS)

    Snyder, G. Jeffrey (Inventor); Pei, Yanzhong (Inventor)

    2015-01-01

    The present invention teaches an effective mechanism for enhancing thermoelectric performance through additional conductive bands. Using heavily doped p-PbTe materials as an example, a quantitative explanation is disclosed, as to why and how these additional bands affect the figure of merit. A high zT of approaching 2 at high temperatures makes these simple, likely more stable (than nanostructured materials) and Tl-free materials excellent for thermoelectric applications.

  4. Progress Toward an Integration of Process-Structure-Property-Performance Models for "Three-Dimensional (3-D) Printing" of Titanium Alloys

    NASA Astrophysics Data System (ADS)

    Collins, P. C.; Haden, C. V.; Ghamarian, I.; Hayes, B. J.; Ales, T.; Penso, G.; Dixit, V.; Harlow, G.

    2014-07-01

    Electron beam direct manufacturing, synonymously known as electron beam additive manufacturing, along with other additive "3-D printing" manufacturing processes, are receiving widespread attention as a means of producing net-shape (or near-net-shape) components, owing to potential manufacturing benefits. Yet, materials scientists know that differences in manufacturing processes often significantly influence the microstructure of even widely accepted materials and, thus, impact the properties and performance of a material in service. It is important to accelerate the understanding of the processing-structure-property relationship of materials being produced via these novel approaches in a framework that considers the performance in a statistically rigorous way. This article describes the development of a process model, the assessment of key microstructural features to be incorporated into a microstructure simulation model, a novel approach to extract a constitutive equation to predict tensile properties in Ti-6Al-4V (Ti-64), and a probabilistic approach to measure the fidelity of the property model against real data. This integrated approach will provide designers a tool to vary process parameters and understand the influence on performance, enabling design and optimization for these highly visible manufacturing approaches.

  5. Aluminum battery alloys

    DOEpatents

    Thompson, David S.; Scott, Darwin H.

    1985-01-01

    Aluminum alloys suitable for use as anode structures in electrochemical cs are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  6. Neutron Absorbing Alloys

    DOEpatents

    Mizia, Ronald E.; Shaber, Eric L.; DuPont, John N.; Robino, Charles V.; Williams, David B.

    2004-05-04

    The present invention is drawn to new classes of advanced neutron absorbing structural materials for use in spent nuclear fuel applications requiring structural strength, weldability, and long term corrosion resistance. Particularly, an austenitic stainless steel alloy containing gadolinium and less than 5% of a ferrite content is disclosed. Additionally, a nickel-based alloy containing gadolinium and greater than 50% nickel is also disclosed.

  7. Copper-tantalum alloy

    DOEpatents

    Schmidt, Frederick A.; Verhoeven, John D.; Gibson, Edwin D.

    1986-07-15

    A tantalum-copper alloy can be made by preparing a consumable electrode consisting of an elongated copper billet containing at least two spaced apart tantalum rods extending longitudinally the length of the billet. The electrode is placed in a dc arc furnace and melted under conditions which co-melt the copper and tantalum to form the alloy.

  8. Cesium iodide alloys

    DOEpatents

    Kim, H.E.; Moorhead, A.J.

    1992-12-15

    A transparent, strong CsI alloy is described having additions of monovalent iodides. Although the preferred iodide is AgI, RbI and CuI additions also contribute to an improved polycrystalline CsI alloy with outstanding multispectral infrared transmittance properties. 6 figs.

  9. Surface composition of alloys

    NASA Astrophysics Data System (ADS)

    Sachtler, W. M. H.

    1984-11-01

    In equilibrium, the composition of the surface of an alloy will, in general, differ from that of the bulk. The broken-bond model is applicable to alloys with atoms of virtually equal size. If the heat of alloy formation is zero, the component of lower heat of atomization is found enriched in the surface. If both partners have equal heats of sublimination, the surface of a diluted alloy is enriched with the minority component. Size effects can enhance or weaken the electronic effects. In general, lattice strain can be relaxed by precipitating atoms of deviating size on the surface. Two-phase alloys are described by the "cherry model", i.e. one alloy phase, the "kernel" is surrounded by another alloy, the "flesh", and the surface of the outer phase, the "skin" displays a deviating surface composition as in monophasic alloys. In the presence of molecules capable of forming chemical bonds with individual metal atoms, "chemisorption induced surface segregation" can be observed at low temperatures, i.e. the surface becomes enriched with the metal forming the stronger chemisorption bonds.

  10. Aluminum battery alloys

    DOEpatents

    Thompson, D.S.; Scott, D.H.

    1984-09-28

    Aluminum alloys suitable for use as anode structures in electrochemical cells are disclosed. These alloys include iron levels higher than previously felt possible, due to the presence of controlled amounts of manganese, with possible additions of magnesium and controlled amounts of gallium.

  11. Ductile transplutonium metal alloys

    DOEpatents

    Conner, W.V.

    1981-10-09

    Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as souces of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.

  12. PLUTONIUM-CERIUM ALLOY

    DOEpatents

    Coffinberry, A.S.

    1959-01-01

    An alloy is presented for use as a reactor fuel. The binary alloy consists essentially of from about 5 to 90 atomic per cent cerium and the balance being plutonium. A complete phase diagram for the cerium--plutonium system is given.

  13. Ductile transplutonium metal alloys

    DOEpatents

    Conner, William V.

    1983-01-01

    Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as sources of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.

  14. Microstructure Based Modeling of β Phase Influence on Mechanical Response of Cast AM Series Mg Alloys

    SciTech Connect

    Barker, Erin I.; Choi, Kyoo Sil; Sun, Xin; Deda, Erin; Allison, John; Li, Mei; Forsmark, Joy; Zindel, Jacob; Godlewski, Larry

    2014-09-30

    Magnesium alloys have become popular alternatives to aluminums and steels for the purpose of vehicle light-weighting. However, Mg alloys are hindered from wider application due to limited ductility as well as poor creep and corrosion performance. Understanding the impact of microstructural features on bulk response is key to improving Mg alloys for more widespread use and for moving towards truly predicting modeling capabilities. This study focuses on modeling the intrinsic features, particularly volume fraction and morphology of beta phase present, of cast Mg alloy microstructure and quantifying their impact on bulk performance. Computational results are compared to experimental measurements of cast plates of Mg alloy with varying aluminum content.

  15. Ultrahigh temperature intermetallic alloys

    SciTech Connect

    Brady, M.P.; Zhu, J.H.; Liu, C.T.; Tortorelli, P.F.; Wright, J.L.; Carmichael, C.A.; Walker, L.R.

    1997-12-01

    A new family of Cr-Cr{sub 2}X based alloys with fabricability, mechanical properties, and oxidation resistance superior to previously developed Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys has been identified. The new alloys can be arc-melted/cast without cracking, and exhibit excellent room temperature and high-temperature tensile strengths. Preliminary evaluation of oxidation behavior at 1100 C in air indicates that the new Cr-Cr{sub 2}X based alloys form an adherent chromia-based scale. Under similar conditions, Cr-Cr{sub 2}Nb and Cr-Cr{sub 2}Zr based alloys suffer from extensive scale spallation.

  16. Alloys in energy development

    SciTech Connect

    Frost, B.R.T.

    1984-02-01

    The development of new and advanced energy systems often requires the tailoring of new alloys or alloy combinations to meet the novel and often stringent requirements of those systems. Longer life at higher temperatures and stresses in aggressive environments is the most common goal. Alloy theory helps in achieving this goal by suggesting uses of multiphase systems and intermediate phases, where solid solutions were traditionally used. However, the use of materials under non-equilibrium conditions is now quite common - as with rapidly solidified metals - and the application of alloy theory must be modified accordingly. Under certain conditions, as in a reactor core, the rate of approach to equilibrium will be modified; sometimes a quasi-equilibrium is established. Thus an alloy may exhibit enhanced general diffusion at the same time as precipitate particles are being dispersed and solute atoms are being carried to vacancy sinks. We are approaching an understanding of these processes and can begin to model these complex systems.

  17. Correlating shaped charge performance with processing conditions and microstructure of an aluminum alloy 1100 liner enabled by a new method to arrest nascent jet formation

    NASA Astrophysics Data System (ADS)

    Scheid, James Eric

    Aluminum-lined shaped charges are used in special applications where jet and / or slug residue in the target is undesired. The three different microstructures of the aluminum liners studied herein resulted from three different manufacturing interpretations of the same design. One interpretation was completely machining the liners from best available annealed round stock. The second was to cold-forge the liners from annealed round-stock in an open-die forge to near-final dimensions, and then machine the liners to the final dimensions. The third variant in this study was to use the above forged liner, but with annealing after the machining. These three manufacturing choices resulted in significant variations in shaped charge performance. The goal of this research was to clarify the relationships between the liner metal microstructure and properties, and the corresponding shaped charge dynamic flow behavior. What began as an investigation into user-reported performance problems associated inherently with liner manufacturing processes and resultant microstructure, resolved into new understandings of the relationships between aluminum liner microstructure and shaped charge collapse kinetics. This understanding was achieved through an extensive literature review and the comprehensive characterization of the material properties of three variants of an 1100 aluminum shaped charge liner with a focus on collapse and nascent jet formation. The machined liner had a microstructure with large millimeter-sized grains and fine particles aligned in bands parallel to the charge axis. The forged liner microstructure consisted of very small one micrometer-sized (1 mum) subgrains and fine particles aligned largely in bands elongated parallel to the liner contour. The annealed liner was characterized by ten micrometer (10 mum) sized equiaxed grains with residual fine particles in the forged alignment. This characterization was enabled by the development, execution and validation of a

  18. Pitting, galvanic, and long-term corrosion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Durr, C.L.

    1992-01-01

    Contest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials for high-level radioactive waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy`s application to construct a geologic repository for the high-level radioactive waste. The scope of work focused on the Tuff Repository and employed short-term techniques, such as electrochemical and mechanical techniques to examine a wide range of possible failure modes. Two classes of alloys were evaluated for use as container materials for the Tuff Repository; Fe-Cr-Ni alloys and copper-base alloys. The candidate Fe-Cr-Ni alloys were Type 304L Stainless Steel (Alloy 304L) and Incoloy Alloy 825 (Alloy 825). The candidate copper-base alloys were CDA 102 Copper (Alloy CDA 102) and CDA 715 Copper-3D Nickel (Alloy CDA 715). The corrosion testing was performed in a simulated J-13 well water and in solutions selected from an experimental matrix from Task 2 of the program. This report summarizes the results of Task 4 (Pitting Studies), Task 6 (Other Failure Modes) and Task 7 (Long-Term Exposures) of the program. Pit-initiation studies, performed in Task 4, focused on anomalous Cyclic Potentiodynamic Polarization (CPP) behavior of the copper-base alloys reported in Task 2 of the program. Pit propagation studies were performed on Alloy CDA 102 in Task A of the program. Two types of galvanic corrosion studies were performed in Task 6 of the program; thermogalvanic couples and borehole linear-container interactions. In the thermogalvanic couples tests, the effect of temperature variation on the surface of the container on acceleration of corrosion was evaluated for two alloys; Alloy CDA 102 and Alloy 304L. Long-term immersion tests were conducted in Task 7 of the program.

  19. Pitting, galvanic, and long-term corrosion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Thompson, N.G.; Durr, C.L. )

    1992-01-01

    Contest Columbus Technologies, Inc. (CC Technologies) investigated the long-term performance of container materials for high-level radioactive waste packages as part of the information needed by the Nuclear Regulatory Commission to assess the Department of Energy's application to construct a geologic repository for the high-level radioactive waste. The scope of work focused on the Tuff Repository and employed short-term techniques, such as electrochemical and mechanical techniques to examine a wide range of possible failure modes. Two classes of alloys were evaluated for use as container materials for the Tuff Repository; Fe-Cr-Ni alloys and copper-base alloys. The candidate Fe-Cr-Ni alloys were Type 304L Stainless Steel (Alloy 304L) and Incoloy Alloy 825 (Alloy 825). The candidate copper-base alloys were CDA 102 Copper (Alloy CDA 102) and CDA 715 Copper-3D Nickel (Alloy CDA 715). The corrosion testing was performed in a simulated J-13 well water and in solutions selected from an experimental matrix from Task 2 of the program. This report summarizes the results of Task 4 (Pitting Studies), Task 6 (Other Failure Modes) and Task 7 (Long-Term Exposures) of the program. Pit-initiation studies, performed in Task 4, focused on anomalous Cyclic Potentiodynamic Polarization (CPP) behavior of the copper-base alloys reported in Task 2 of the program. Pit propagation studies were performed on Alloy CDA 102 in Task A of the program. Two types of galvanic corrosion studies were performed in Task 6 of the program; thermogalvanic couples and borehole linear-container interactions. In the thermogalvanic couples tests, the effect of temperature variation on the surface of the container on acceleration of corrosion was evaluated for two alloys; Alloy CDA 102 and Alloy 304L. Long-term immersion tests were conducted in Task 7 of the program.

  20. An investigation of squeeze-cast alloy 718

    NASA Technical Reports Server (NTRS)

    Gamwell, W. R.

    1993-01-01

    Alloy 718 billets produced by the squeeze-cast process have been evaluated for use as potential replacements for propulsion engine components which are normally produced from forgings. Alloy 718 billets were produced using various processing conditions. Structural characterizations were performed on 'as-cast' billets. As-cast billets were then homogenized and solution treated and aged according to conventional heat-treatment practices for this alloy. Mechanical property evaluations were performed on heat-treated billets. As-cast macrostructures and microstructures varied with squeeze-cast processing parameters. Mechanical properties varied with squeeze-cast processing parameters and heat treatments. One billet exhibited a defect free, refined microstructure, with mechanical properties approaching those of wrought alloy 718 bar, confirming the feasibility of squeeze-casting alloy 718. However, further process optimization is required, and further structural and mechanical property improvements are expected with process optimization.

  1. Effect of alloying elements Al and Ca on corrosion resistance of plasma anodized Mg alloys

    NASA Astrophysics Data System (ADS)

    Anawati, Asoh, Hidetaka; Ono, Sachiko

    2016-04-01

    Plasma anodizing is a surface treatment used to form a ceramic-type oxide film on Mg alloys by the application of a high anodic voltage to create intense plasma near the metal surface. With proper selection of the process parameters, the technique can produce high quality oxide with superior adhesion, corrosion resistance, micro-hardness, wear resistance and strength. The effect of alloying element Al on plasma anodizing process of Mg alloys was studied by comparing the anodizing curves of pure Mg, AZ31, and AZ61 alloys while the effect of Ca were studied on AZ61 alloys containing 0, 1, and 2 wt% Ca. Anodizing was performed in 0.5 M Na3PO4 solution at a constant current density of 200 Am-2 at 25°C. Anodic oxide films with lava-like structure having mix composition of amorphous and crystal were formed on all of the alloys. The main crystal form of the oxide was Mg3(PO4)2 as analyzed by XRD. Alloying elements Al and Ca played role in modifying the plasma lifetime during anodization. Al tended to extend the strong plasma lifetime and therefore accelerated the film thickening. The effect of Ca on anodizing process was still unclear. The anodic film thickness and chemical composition were altered by the presence of Ca in the alloys. Electrochemical corrosion test in 0.9% NaCl solution showed that the corrosion behavior of the anodized specimens depend on the behavior of the substrate. Increasing Al and Ca content in the alloys tended to increase the corrosion resistance of the specimens. The corrosion resistance of the anodized specimens improved significantly about two orders of magnitude relative to the bare substrate.

  2. Use of ns and fs pulse excitation in laser-induced breakdown spectroscopy to improve its analytical performances: A case study on quaternary bronze alloys

    NASA Astrophysics Data System (ADS)

    Almaviva, Salvatore; Fantoni, Roberta; Caneve, Luisa; Colao, Francesco; Fornarini, Lucilla; Santagata, Antonio; Teghil, Roberto

    2014-09-01

    Analytical performances of Laser Induced Breakdown Spectroscopy (LIBS) resulted not fully satisfactory in some cases such as historical bronzes, therefore, efforts should be focussed on improving ablation efficiency and on better understanding the plasma parameter evolution. To this aim a set of double pulse experiments have been carried out in almost collinear geometry at about 530 nm laser excitation. The first emitting source was either a ns or a fs laser the second a ns one. Data were collected as a function of the interpulse delay, in order to determine the ablation efficiency increase, to study the kinetics of plasma parameters (temperature, electron density) and the decay of atomic and ionic intensities with respect to the optical background. In parallel a previously developed model for laser ablation, ionization and following plasma decay, was implemented, adding a second laser pulse, to analyse the double pulse excitation in the considered geometry, and the time evolution of the same variables was investigated. Model results are able to reproduce the observed experimental trends and support the possibility of improving analytical performances by using the double pulse technique with inter-pulse delays in the entire investigated range.

  3. High-performance giant-magnetoresistance junction with B2-disordered Heusler alloy based Co2MnAl/Ag/Co2MnAl trilayer

    NASA Astrophysics Data System (ADS)

    Li, Yang; Xia, Jihong; Wang, Guangzhao; Yuan, Hongkuan; Chen, Hong

    2015-08-01

    The current-perpendicular-to-plane giant magnetoresistance (MR) devices with full-Heulser Co2MnAl (CMA) electrodes and a Ag spacer have been simulated to investigate the relationship between the transport properties and the structural disordering of electrodes by performing first-principles electronic structure and ballistic transport calculations. The CMA electrode has nearly negligible interfacial roughness in both L21 and B2-types. The transmission coefficient T σ ( E , k → / / ) is found strongly dependent on the structures of the trilayers for different structural CMA electrodes. High majority-spin electron conductance in the magnetization parallel configuration turns up in the entire k → -plane and the MR ratio reaches as high as over 90% for the B2-based CMA/Ag/CMA magnetic trilayers. In contrast, the L21-based one has ˜60% MR ratio resulting from much lower bulk spin-asymmetry coefficient (β), which might be caused by the vibrational spin-polarization in each atomic layer adjacent to the interfaces in the corresponding model. The patterns of T σ ( E , k → / / ) indicates that B2-based CMA/Ag/CMA magnetic trilayers are promising giant magnetoresistance junctions with high performance.

  4. Origin of high thermoelectric performance of FeNb1−xZr/HfxSb1−ySny alloys: A first-principles study

    PubMed Central

    Zhang, Xiwen; Wang, Yuanxu; Yan, Yuli; Wang, Chao; Zhang, Guangbiao; Cheng, Zhenxiang; Ren, Fengzhu; Deng, Hao; Zhang, Jihua

    2016-01-01

    The previous experimental work showed that Hf- or Zr-doping has remarkably improved the thermoelectric performance of FeNbSb. Here, the first-principles method was used to explore the possible reason for such phenomenon. The substitution of X (Zr/Hf) atoms at Nb sites increases effective hole-pockets, total density of states near the Fermi level (EF), and hole mobility to largely enhance electrical conductivity. It is mainly due to the shifting the EF to lower energy and the nearest Fe atoms around X atoms supplying more d-states to hybrid with X d-states at the vicinity of the EF. Moreover, we find that the X atoms indirectly affect the charge distribution around Nb atoms via their nearest Fe atoms, resulting in the reduced energy difference in the valence band edge, contributing to enhanced Seebeck coefficients. In addition, the further Bader charge analysis shows that the reason of more holes by Hf-doping than Zr in the experiment is most likely derived from Hf atoms losing less electrons and the stronger hybridization between Hf atoms and their nearest Fe atoms. Furthermore, we predict that Hf/Sn co-doping may be an effective strategy to further optimize the thermoelectric performance of half-Heusler (HH) compounds. PMID:27604826

  5. Origin of high thermoelectric performance of FeNb1-xZr/HfxSb1-ySny alloys: A first-principles study.

    PubMed

    Zhang, Xiwen; Wang, Yuanxu; Yan, Yuli; Wang, Chao; Zhang, Guangbiao; Cheng, Zhenxiang; Ren, Fengzhu; Deng, Hao; Zhang, Jihua

    2016-01-01

    The previous experimental work showed that Hf- or Zr-doping has remarkably improved the thermoelectric performance of FeNbSb. Here, the first-principles method was used to explore the possible reason for such phenomenon. The substitution of X (Zr/Hf) atoms at Nb sites increases effective hole-pockets, total density of states near the Fermi level (EF), and hole mobility to largely enhance electrical conductivity. It is mainly due to the shifting the EF to lower energy and the nearest Fe atoms around X atoms supplying more d-states to hybrid with X d-states at the vicinity of the EF. Moreover, we find that the X atoms indirectly affect the charge distribution around Nb atoms via their nearest Fe atoms, resulting in the reduced energy difference in the valence band edge, contributing to enhanced Seebeck coefficients. In addition, the further Bader charge analysis shows that the reason of more holes by Hf-doping than Zr in the experiment is most likely derived from Hf atoms losing less electrons and the stronger hybridization between Hf atoms and their nearest Fe atoms. Furthermore, we predict that Hf/Sn co-doping may be an effective strategy to further optimize the thermoelectric performance of half-Heusler (HH) compounds. PMID:27604826

  6. Fracture characteristics of structural aerospace alloys containing deep surface flaws. [aluminum-titanium alloys

    NASA Technical Reports Server (NTRS)

    Masters, J. N.; Bixler, W. D.; Finger, R. W.

    1973-01-01

    Conditions controlling the growth and fracture of deep surface flaws in aerospace alloys were investigated. Static fracture tests were performed on 7075-T651 and 2219-T87 aluminum, and 6Ai-4V STA titanium . Cyclic flaw growth tests were performed on the two latter alloys, and sustain load tests were performed on the titanium alloy. Both the cyclic and the sustain load tests were performed with and without a prior proof overload cycle to investigate possible growth retardation effects. Variables included in all test series were thickness, flaw depth-to-thickness ratio, and flaw shape. Results were analyzed and compared with previously developed data to determine the limits of applicability of available modified linear elastic fracture solutions.

  7. Solidification microstructure formation in HK40 and HH40 alloys

    NASA Astrophysics Data System (ADS)

    Ding, Xian-fei; Liu, Dong-fang; Guo, Pei-liang; Zheng, Yun-rong; Feng, Qiang

    2016-04-01

    The microstructure formation processes in HK40 and HH40 alloys were investigated through JmatPro calculations and quenching performed during directional solidification. The phase transition routes of HK40 and HH40 alloys were determined as L → L + γ → L + γ + M7C3 → γ + M7C3 → γ + M7C3 + M23C6→ γ + M23C6 and L → L + δ → L + δ + γ→ L + δ + γ + M23C6 δ + γ + M23C6, respectively. The solidification mode was determined to be the austenitic mode (A mode) in HK40 alloy and the ferritic-austenitic solidification mode (FA mode) in HH40 alloy. In HK40 alloy, eutectic carbides directly precipitate in a liquid and coarsen during cooling. The primary γ dendrites grow at the 60° angle to each other. On the other hand, in HH40 alloy, residual δ forms because of the incomplete transformation from δ to γ. Cr23C6 carbide is produced in solid delta ferrite δ but not directly in liquid HH40 alloy. Because of carbide formation in the solid phase and no rapid growth of the dendrite in a non-preferential direction, HH40 alloy is more resistant to cast defect formation than HK40 alloy.

  8. Recent advances on the development of magnesium alloys for biodegradable implants.

    PubMed

    Chen, Yongjun; Xu, Zhigang; Smith, Christopher; Sankar, Jag

    2014-11-01

    In recent years, much progress has been made on the development of biodegradable magnesium alloys as "smart" implants in cardiovascular and orthopedic applications. Mg-based alloys as biodegradable implants have outstanding advantages over Fe-based and Zn-based ones. However, the extensive applications of Mg-based alloys are still inhibited mainly by their high degradation rates and consequent loss in mechanical integrity. Consequently, extensive studies have been conducted to develop Mg-based alloys with superior mechanical and corrosion performance. This review focuses on the following topics: (i) the design criteria of biodegradable materials; (ii) alloy development strategy; (iii) in vitro performances of currently developed Mg-based alloys; and (iv) in vivo performances of currently developed Mg-based implants, especially Mg-based alloys under clinical trials. PMID:25034646

  9. Coal-ash Corrosion of Alloys for Combustion Power Plants

    SciTech Connect

    Natesan, K.; Purohit, A.; Rink, D.L.

    2003-04-22

    A program on coal-ash corrosion is being conducted at Argonne National Laboratory to evaluate the performance of several structural alloys in the presence of mixtures of synthetic coal ash, alkali sulfates, and alkali chlorides. Candidate alloys are also exposed in a small-scale coal-fired combustor at the National Energy Technology Laboratory in Pittsburgh. Experiments in the present program, which addresses the effects of deposit chemistry, temperature, and alloy chemistry on the corrosion response of alloys, were conducted at temperatures in the range of 575-800 C for time periods up to {approx}1850 h. Fe-base alloys selected for the study included HR3C, 310TaN, HR120, SAVE 25, NF709, modified 800, 347HFG, and HCM12A. In addition, 800H clad with Alloy 671 was included in several of the exposures. Ni-base alloys selected for the study included 600, 601, 617, 690, 625, 602CA, 214, 230, 45TM, HR 160, and 693. Data were obtained on weight change, scale thickness, internal penetration, microstructural characteristics of corrosion products, mechanical integrity of the scales, and cracking of scales. Results showed that the relationship of corrosion rates to temperature followed a bell-shaped curve for Fe-base alloys, with peak rates at {approx}725 C, but the rate itself was dependent on the alloy chemistry. Several Fe-base alloys showed acceptable rates in the sulfate-containing coal-ash environment; but NaCl in the deposit led to catastrophic corrosion at 650 and 800 C. Ni-base alloys generally exhibited less corrosion than the Fe-base alloys under similar exposure conditions; however, they were susceptible to localized corrosion in the form of pits.

  10. Understanding the Potential and Limitations of Dilute Nitride Alloys for Solar Cells

    SciTech Connect

    Kurtz, S.; Ptak, A.; Johnston, S.; Kramer, C.; Young, M.; Friedman, D.; Geisz, J.; McMahon, W.; Kibbler, A.; Olson, J.; Crandall, R.; Branz, H.

    2005-11-01

    Dilute nitride alloys provide a powerful tool for engineering the band gap and lattice constant of III-V alloys. However, nitrogen degrades the performance of GaAs solar cells. This project seeks to understand and demonstrate the limits of performance of GaInNAs alloys by (a) correlating deep-level transient spectroscopy (DLTS) data with device performance and (b) using molecular beam epitaxy (MBE) to reduce background impurity concentrations.

  11. Alloy composition dependency of plastic deformation behavior in biaxial compressions of Ti-Nb alloys

    NASA Astrophysics Data System (ADS)

    Shimizu, Ichiro; Hisada, Kazuki; Ishikawa, Shinichi; Takemoto, Yoshito; Tada, Naoya

    2015-03-01

    Crystal structure of titanium alloy changes from alpha (hexagonal close-packed) to beta (body centered cubic) with increase of beta stabilizer content. This change of structure strongly influences on the plastic deformation behavior of titanium alloys, because it not only induces changes of slip systems but also activates martensitic transformation and deformation twinning. However, most of past studies on titanium alloys have been focused on the development of specific functionalities induced by alloy designing, and few research works have been reported on metal workability under multi-axial stress conditions, which is key factor to apply titanium alloys for engineering products. In this study, uniaxial and biaxial compression tests of titanium-niobium alloys with various niobium contents have been performed to clarify the influence of beta stabilizer content on the plastic behavior under compressive stress conditions. The titanium-niobium alloys were solution treated and then quenched from beta region to obtain metastable structures. The resultant stress-strain relations together with microscopic observations of texture revealed that the influence of niobium contents on the predominant plastic deformation mechanisms and thus on the hardening phenomena. The equi-plastic work contours obtained by uniaxial and biaxial compression tests also implied the crystal structure dependency of anisotropic hardening, which was evaluated quantitatively by means of Hill's anisotropic yield criterion. The results will provide information on the versatile constitutive relations of titanium alloys containing beta stabilizer elements, that is important to prove the performance of products manufactured by compressive metal working processes such as forging and extrusion.

  12. THORIUM-SILICON-BERYLLIUM ALLOYS

    DOEpatents

    Foote, F.G.

    1959-02-10

    Th, Si, anol Bt alloys where Be and Si are each present in anmounts between 0.1 and 3.5% by weight and the total weight per cent of the minor alloying elements is between 1.5 and 4.5% are discussed. These ternary alloys show increased hardness and greater resistant to aqueous corrosion than is found in pure Th, Th-Si alloys, or Th-Be alloys.

  13. Performance of iron-chromium-aluminum alloy surface coatings on Zircaloy 2 under high-temperature steam and normal BWR operating conditions

    NASA Astrophysics Data System (ADS)

    Zhong, Weicheng; Mouche, Peter A.; Han, Xiaochun; Heuser, Brent J.; Mandapaka, Kiran K.; Was, Gary S.

    2016-03-01

    Iron-chromium-aluminum (FeCrAl) coatings deposited on Zircaloy 2 (Zy2) and yttria-stabilized zirconia (YSZ) by magnetron sputtering have been tested with respect to oxidation weight gain in high-temperature steam. In addition, autoclave testing of FeCrAl-coated Zy2 coupons under pressure-temperature-dissolved oxygen coolant conditions representative of a boiling water reactor (BWR) environment has been performed. Four different FeCrAl compositions have been tested in 700 °C steam; compositions that promote alumina formation inhibited oxidation of the underlying Zy2. Parabolic growth kinetics of alumina on FeCrAl-coated Zy2 is quantified via elemental depth profiling. Autoclave testing under normal BWR operating conditions (288 °C, 9.5 MPa with normal water chemistry) up to 20 days demonstrates observable weight gain over uncoated Zy2 simultaneously exposed to the same environment. However, no FeCrAl film degradation was observed. The 900 °C eutectic in binary Fe-Zr is addressed with the FeCrAl-YSZ system.

  14. Magnesium silicide intermetallic alloys

    NASA Astrophysics Data System (ADS)

    Li, Gh.; Gill, H. S.; Varin, R. A.

    1993-11-01

    Methods of induction melting an ultra-low-density magnesium silicide (Mg2Si) intermetallic and its alloys and the resulting microstructure and microhardness were studied. The highest quality ingots of Mg2Si alloys were obtained by triple melting in a graphite crucible coated with boron nitride to eliminate reactivity, under overpressure of high-purity argon (1.3 X 105 Pa), at a temperature close to but not exceeding 1105 °C ± 5 °C to avoid excessive evaporation of Mg. After establishing the proper induction-melting conditions, the Mg-Si binary alloys and several Mg2Si alloys macroalloyed with 1 at. pct of Al, Ni, Co, Cu, Ag, Zn, Mn, Cr, and Fe were induction melted and, after solidification, investigated by optical microscopy and quantitative X-ray energy dispersive spectroscopy (EDS). Both the Mg-rich and Si-rich eutectic in the binary alloys exhibited a small but systematic increase in the Si content as the overall composition of the binary alloy moved closer toward the Mg2Si line compound. The Vickers microhardness (VHN) of the as-solidified Mg-rich and Si-rich eutectics in the Mg-Si binary alloys decreased with increasing Mg (decreasing Si) content in the eutectic. This behavior persisted even after annealing for 75 hours at 0.89 pct of the respective eutectic temperature. The Mg-rich eutectic in the Mg2Si + Al, Ni, Co, Cu, Ag, and Zn alloys contained sections exhibiting a different optical contrast and chemical composition than the rest of the eutectic. Some particles dispersed in the Mg2Si matrix were found in the Mg2Si + Cr, Mn, and Fe alloys. The EDS results are presented and discussed and compared with the VHN data.

  15. High strength cast aluminum alloy development

    NASA Astrophysics Data System (ADS)

    Druschitz, Edward A.

    The goal of this research was to understand how chemistry and processing affect the resulting microstructure and mechanical properties of high strength cast aluminum alloys. Two alloy systems were investigated including the Al-Cu-Ag and the Al-Zn-Mg-Cu systems. Processing variables included solidification under pressure (SUP) and heat treatment. This research determined the range in properties that can be achieved in BAC 100(TM) (Al-Cu micro-alloyed with Ag, Mn, Zr, and V) and generated sufficient property data for design purposes. Tensile, stress corrosion cracking, and fatigue testing were performed. CuAl2 and Al-Cu-Fe-Mn intermetallics were identified as the ductility limiting flaws. A solution treatment of 75 hours or longer was needed to dissolve most of the intermetallic CuAl 2. The Al-Cu-Fe-Mn intermetallic was unaffected by heat treatment. These results indicate that faster cooling rates, a reduction in copper concentration and a reduction in iron concentration might increase the ductility of the alloy by decreasing the size and amount of the intermetallics that form during solidification. Six experimental Al-Zn-Mg-Cu series alloys were produced. Zinc concentrations of 8 and 12wt% and Zn/Mg ratios of 1.5 to 5.5 were tested. Copper was held constant at 0.9%. Heat treating of the alloys was optimized for maximum hardness. Al-Zn-Mg-Cu samples were solution treated at 441°C (826°F) for 4 hours before ramping to 460°C (860°F) for 75 hours and then aged at 120°C (248°F) for 75 hours. X-ray diffraction showed that the age hardening precipitates in most of these alloys was the T phase (Mg32Zn 31.9Al17.1). Tensile testing of the alloys showed that the best mechanical properties were obtained in the lowest alloy condition. Chilled Al-8.2Zn-1.4Mg-0.9Cu solidified under pressure resulted in an alloy with a yield strength of 468MPa (68ksi), tensile strength of 525MPa (76ksi) and an elongation of 9%.

  16. Wear response of a Zn-base alloy in the presence of SiC particle reinforcement: A comparative study with a copper-base alloy

    SciTech Connect

    Prasad, B.K.; Das, S.; Modi, O.P.; Jha, A.K.; Dasgupta, R.; Yegneswaran, A.H.

    1999-12-01

    An attempt has been made in this study to examine the effects produced by the reinforcement of (10 wt%) SiC particles on the sliding wear behavior of a Zn-base alloy. The matrix alloy was also subjected to identical test conditions to assess the influence of the SiC dispersoid phase. The wear characteristics of the (Zn-base alloy) composite and the matrix alloy were also compared with those of a Cu-base alloy (i.e., an aluminum bronze) in order to understand the scope of exploiting the Zn-base alloy matrix/composite as a substitute material for the latter (Cu-base) alloy. It has been observed that low frictional heat generated at the lower sliding speed (0.42 m/s) enabled the Zn-base (matrix) alloy to perform better than the composite material, while the Cu-base alloy showed intermediate wear resistance. On the contrary, the trend changed at a higher sliding speed (4.62 m/s) when high frictional heating caused the wear behavior of the Cu-base alloy to be superior to that of the Zn-base (matrix) alloy. The composite in this case performed better than the matrix alloy. The wear behavior of the specimens has been explained in terms of factors like microcracking tendency and thermal stability introduced by the SiC dispersoid phase and lubricating, load bearing, and low melting characteristics of microconstituents like {alpha} and {eta} in the (Zn-base) alloy system and the thermal stability of the Cu-base alloy. It seems that the predominance of one set of parameters over the other actually controls the overall performance of a material. Once again, it is the test conditions that ultimately allow a particular set of factors to govern the other and influence the response of the specimens accordingly. The observed wear behavior of the samples has been substantiated further with their wear surface characteristics.

  17. TUNGSTEN BASE ALLOYS

    DOEpatents

    Schell, D.H.; Sheinberg, H.

    1959-12-15

    A high-density quaternary tungsten-base alloy having high mechanical strength and good machinability composed of about 2 wt.% Ni, 3 wt.% Cu, 5 wt.% Pb, and 90wt.% W is described. This alloy can be formed by the powder metallurgy technique of hot pressing in a graphite die without causing a reaction between charge and the die and without formation of a carbide case on the final compact, thereby enabling re-use of the graphite die. The alloy is formable at hot- pressing temperatures of from about 1200 to about 1350 deg C. In addition, there is little component shrinkage, thereby eliminating the necessity of subsequent extensive surface machining.

  18. Failure mechanism characterization of platinum alloy

    NASA Technical Reports Server (NTRS)

    Rosen, J. M.; Mcfarlen, W. T.

    1986-01-01

    This article describes procedures and results of testing performed on a platinum/10-percent rhodium, thin-wall tubular product. The purpose of the testing was to develop exemplar SEM fractographs to be used to characterize failures under various environmental conditions. Conditions evaluated for the platinum alloys included high temperature, hydrogen environment, braze metal contamination, and cyclic loading.

  19. Thermophysical Properties of U-10MO Alloy

    SciTech Connect

    A. M. Phillips; G. S. Mickum; D. E. Burkes

    2010-11-01

    This report provides an overview of thermophysical properties of unirradiated uranium alloyed with ten weight percent molybdenum (U 10Mo), with particular focus on those material properties needed for modeling of new fuels for HPRRs (High Performance Research Reactors). The report contains both historical data available in the literature on U-10Mo, as well as more recent results conducted by the Global Threat Reduction Initiative fuel development program. The main use of the report is intended as a standard U-10Mo alloy properties reference for reactor models and simulations.

  20. Electromagnetic Characterization Of Metallic Sensory Alloy

    NASA Technical Reports Server (NTRS)

    Wincheski, Russell A.; Simpson, John; Wallace, Terryl A.; Newman, John A.; Leser, Paul; Lahue, Rob

    2012-01-01

    Ferromagnetic shape-memory alloy (FSMA) particles undergo changes in both electromagnetic properties and crystallographic structure when strained. When embedded in a structural material, these attributes can provide sensory output of the strain state of the structure. In this work, a detailed characterization of the electromagnetic properties of a FSMA under development for sensory applications is performed. In addition, a new eddy current probe is used to interrogate the electromagnetic properties of individual FSMA particles embedded in the sensory alloy during controlled fatigue tests on the multifunctional material.

  1. Electromagnetic characterization of metallic sensory alloy

    NASA Astrophysics Data System (ADS)

    Wincheski, Buzz; Simpson, John; Wallace, Terryl; Newman, Andy; Leser, Paul; Lahue, Rob

    2013-01-01

    Ferromagnetic shape-memory alloy (FSMA) particles undergo changes in both electromagnetic properties and crystallographic structure when strained. When embedded in a structural material, these attributes can provide sensory output of the strain state of the structure. In this work, a detailed characterization of the electromagnetic properties of a FSMA under development for sensory applications is performed. In addition, a new eddy current probe is used to interrogate the electromagnetic properties of individual FSMA particles embedded in the sensory alloy during controlled fatigue tests on the multifunctional material.

  2. Electroplating on titanium alloy

    NASA Technical Reports Server (NTRS)

    Lowery, J. R.

    1971-01-01

    Activation process forms adherent electrodeposits of copper, nickel, and chromium on titanium alloy. Good adhesion of electroplated deposits is obtained by using acetic-hydrofluoric acid anodic activation process.

  3. Alloy Selection System

    SciTech Connect

    2001-02-01

    Software will Predict Corrosion Rates to Improve Productivity in the Chemical Industry. Many aspects of equipment design and operation are influenced by the choice of the alloys used to fabricate process equipment.

  4. Amorphous Alloy Surpasses Steel and Titanium

    NASA Technical Reports Server (NTRS)

    2004-01-01

    In the same way that the inventions of steel in the 1800s and plastic in the 1900s sparked revolutions for industry, a new class of amorphous alloys is poised to redefine materials science as we know it in the 21st century. Welcome to the 3rd Revolution, otherwise known as the era of Liquidmetal(R) alloys, where metals behave similar to plastics but possess more than twice the strength of high performance titanium. Liquidmetal alloys were conceived in 1992, as a result of a project funded by the California Institute of Technology (CalTech), NASA, and the U.S. Department of Energy, to study the fundamentals of metallic alloys in an undercooled liquid state, for the development of new aerospace materials. Furthermore, NASA's Marshall Space Flight Center contributed to the development of the alloys by subjecting the materials to testing in its Electrostatic Levitator, a special instrument that is capable of suspending an object in midair so that researchers can heat and cool it in a containerless environment free from contaminants that could otherwise spoil the experiment.

  5. Survey of Radiation Effects in Titanium Alloys

    SciTech Connect

    Mansur, Louis K

    2008-08-01

    Information on radiation effects in titanium alloys has been reviewed. Only sparse experimental data from fission reactor and charged particle irradiations is available, none of which is directly applicable to the SNS. Within this limited data it is found that although mechanical properties are substantially degraded, several Ti alloys may retain acceptable properties to low or moderate doses. Therefore, it is recommended that titanium alloys be examined further for application to the SNS target. Since information directly relevant to the SNS mercury target environment and irradiation conditions is not available, it is recommended that ORNL generate the necessary experimental data using a graded approach. The first testing would be for cavitation erosion resistance using two different test devices. If the material performs acceptably the next tests should be for long term mercury compatibility testing of the most promising alloys. Irradiation tests to anticipated SNS displacement doses followed by mechanical property measurements would be the last stage in determining whether the alloys should be considered for service in the SNS target module.

  6. Hydrogen interactions in aluminum-lithium alloys

    NASA Technical Reports Server (NTRS)

    Smith, S. W.; Scully, J. R.

    1991-01-01

    A program is described which seeks to develop an understanding of the effects of dissolved and trapped hydrogen on the mechanical properties of selected Al-Li-Cu-X alloys. A proposal is made to distinguish hydrogen (H2) induced EAC from aqueous dissolution controlled EAC, to correlate H2 induced EAC with mobile and trapped concentrations, and to identify significant trap sites and hydride phases (if any) through use of model alloys and phases. A literature review shows three experimental factors which have impeded progress in the area of H2 EAC for this class of alloys. These are as listed: (1) inter-subgranular fracture in Al-Li alloys when tested in the S-T orientation in air or vacuum make it difficult to readily detect H2 induced fracture based on straight forward changes in fractography; (2) the inherently low H2 diffusivity and solubility in Al alloys is further compounded by a native oxide which acts as a H2 permeation barrier; and (3) H2 effects are masked by dissolution assisted processes when mechanical testing is performed in aqueous solutions.

  7. Seacoast stress corrosion cracking of aluminum alloys

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1981-01-01

    The stress corrosion cracking resistance of high strength, wrought aluminum alloys in a seacoast atmosphere was investigated and the results were compared with those obtained in laboratory tests. Round tensile specimens taken from the short transverse grain direction of aluminum plate and stressed up to 100 percent of their yield strengths were exposed to the seacoast and to alternate immersion in salt water and synthetic seawater. Maximum exposure periods of one year at the seacoast, 0.3 or 0.7 of a month for alternate immersion in salt water, and three months for synthetic seawater were indicated for aluminum alloys to avoid false indications of stress corrosion cracking failure resulting from pitting. Correlation of the results was very good among the three test media using the selected exposure periods. It is concluded that either of the laboratory test media is suitable for evaluating the stress corrosion cracking performance of aluminum alloys in seacoast atmosphere.

  8. Cast Aluminum Alloy for High Temperature Applications

    NASA Technical Reports Server (NTRS)

    Lee, Jonathan A.

    2003-01-01

    Originally developed by NASA as high performance piston alloys to meet U.S. automotive legislation requiring low exhaust emission, the novel NASA alloys now offer dramatic increase in tensile strength for many other applications at elevated temperatures from 450 F (232 C) to about 750 F (400 C). It is an ideal low cost material for cast automotive components such as pistons, cylinder heads, cylinder liners, connecting rods, turbo chargers, impellers, actuators, brake calipers and rotors. It can be very economically produced from conventional permanent mold, sand casting or investment casting, with silicon content ranging from 6% to 18%. At high silicon levels, the alloy exhibits excellent dimensional stability, surface hardness and wear resistant properties.

  9. Characterization of titanium alloys for cryogenic applications

    NASA Astrophysics Data System (ADS)

    Reytier, M.; Kircher, F.; Levesy, B.

    2002-05-01

    Titanium alloys are employed in the design of superconducting magnet support systems for their high mechanical strength associated with their low thermal conductivity. But their use requires a careful attention to their crack tolerance at cryogenic temperature. Measurements have been performed on two extra low interstitial materials (Ti-5Al-2.5Sn ELI and Ti-6Al-4V ELI) with different thickness and manufacturing process. The investigation includes the tensile properties at room and liquid helium temperatures using smooth and notched samples. Moreover, the fracture toughness has been determined at 4.2 K using Compact Tension specimens. The microstructure of the different alloys and the various fracture surfaces have also been studied. After a detailed description of the experimental procedures, practical engineering characteristics are given and a comparison of the different titanium alloys is proposed for cryogenic applications.

  10. PLUTONIUM-URANIUM ALLOY

    DOEpatents

    Coffinberry, A.S.; Schonfeld, F.W.

    1959-09-01

    Pu-U-Fe and Pu-U-Co alloys suitable for use as fuel elements tn fast breeder reactors are described. The advantages of these alloys are ease of fabrication without microcracks, good corrosion restatance, and good resistance to radiation damage. These advantages are secured by limitation of the zeta phase of plutonium in favor of a tetragonal crystal structure of the U/sub 6/Mn type.

  11. Effects of alloying elements on thermal desorption of helium in Ni alloys

    NASA Astrophysics Data System (ADS)

    Xu, Q.; Cao, X. Z.; Sato, K.; Yoshiie, T.

    2012-12-01

    It is well known that the minor elements Si and Sn can suppress the formation of voids in Ni alloys. In the present study, to investigate the effects of Si and Sn on the retention of helium in Ni alloys, Ni, Ni-Si, and Ni-Sn alloys were irradiated by 5 keV He ions at 723 K. Thermal desorption spectroscopy (TDS) was performed at up to 1520 K, and microstructural observations were carried out to identify the helium trapping sites during the TDS analysis. Two peaks, at 1350 and 1457 K, appeared in the TDS spectrum of Ni. On the basis of the microstructural observations, the former peak was attributed to the release of trapped helium from small cavities and the latter to its release from large cavities. Small-cavity helium trapping sites were also found in the Ni-Si and Ni-Sn alloys, but no large cavities were observed in these alloys. In addition, it was found that the oversized element Sn could trap He atoms in the Ni-Sn alloy.

  12. Dendritic solidification of undercooled Cu-20%Pb hypomonotectic alloy

    SciTech Connect

    Dong, C.; Wei, B.

    1996-05-15

    The Cu-Pb monotectic system is the basis of an important category of wear-resistant materials especially bearing alloys. Its industrially interesting composition ranges from 10 to 50%Pb. In order to produce aligned composites or homogeneous dispersions, extensive research has been performed to investigate the solidification mechanism of Cu-Pb monotectic alloys under directional solidification or microgravity conditions. The preliminary nature of the current space experiments on Cu-Pb monotectic solidification excludes the possibility to draw any really definite conclusions about the influences of microgravity. In contrast, so far still little has been known about the undercooling behavior and rapid solidification kinetics of Cu-Pb monotectic alloys. The objective of the present work is to undercool bulk samples of Cu-Pb alloys to a significant extent and investigate their subsequent rapid solidification process. and this paper reports the related results obtained for Cu-20%Pb hypomonotectic alloy.

  13. COMPARATIVE CORROSION BEHAVIOR OF TWO PALLADIUM CONTAINING TITANIUM ALLOYS

    SciTech Connect

    T. Lian, T. Yashiki, T. Nakayama, T. Nakanishi, R. B. Rebak

    2006-07-23

    The ASTM standard B 265 provides the requirements for the chemical composition of titanium (Ti) alloys. It is planned to use corrosion resistant and high strength titanium alloys to fabricate the drip shield at the proposed Yucca Mountain Repository. Titanium grade (Gr) 7 (R52400) and other Ti alloys are currently being characterized for this application. Ti Gr 7 contains 0.15% Palladium (Pd) to increase its corrosion performance. In this article we report results on the comparative short term corrosion behavior of Ti Gr 7 and a Ruthenium (Ru) containing alloy (Ti Gr 33). Ti Gr 33 also contains a small amount of Pd. Limited electrochemical testing such as polarization resistance and cyclic potentiodynamic curves showed that both alloys have a similar corrosion behavior in the tested environments.

  14. Microstructure and corrosion characteristics of 304 stainless steel laser-alloyed with Cr-CrB2

    NASA Astrophysics Data System (ADS)

    Sun, G. F.; Zhang, Y. K.; Zhang, M. K.; Zhou, R.; Wang, K.; Liu, C. S.; Luo, K. Y.

    2014-03-01

    Alloyed layers on 304 SS blades with Cr-CrB2 powders were fabricated by laser surface alloying. Microstructure evolution, element and phase distribution, microhardness and corrosion performance of the alloyed layers were investigated. Corrosion potentials of all alloyed layers are higher than that of 304 SS. Most of the alloyed layers have lower corrosion current densities than 304 SS does. All alloyed layers fabricated at laser power 2.5 kW show improved corrosion resistance and significantly improved microhardness and wear resistance. Improvement of the above-mentioned properties is attributed to the unique mechanical properties of various microstructures and chemical composition in the laser treated layers.

  15. Structural and thermal properties of Cu-Hf-Ti bulk amorphous alloys

    NASA Astrophysics Data System (ADS)

    Rontó, V.; Nagy, E.; Svéda, M.; Roósz, A.; Tranta, F.

    2009-01-01

    Cu-Hf-Ti amorphous alloys are high strength and wear resistant materials. Master alloys of Cu57.5Hf27.5Ti15 and Cu57.5Hf25Ti17.5 ternary alloys have been prepared by arc melting, and wedge and rod shaped samples have been cast by centrifugal casting. Liquidus and solidus temperatures of the alloys were determined by DTA. The fully amorphous size was determined by X-ray diffraction. Thermodynamic properties of the amorphous alloys were studied by DSC measurements and Kissinger analyses were performed.

  16. Atomic Layer Deposition of Al2O3-Ga2O3 Alloy Coatings for Li[Ni0.5Mn0.3Co0.2]O2 Cathode to Improve Rate Performance in Li-Ion Battery.

    PubMed

    Laskar, Masihhur R; Jackson, David H K; Guan, Yingxin; Xu, Shenzhen; Fang, Shuyu; Dreibelbis, Mark; Mahanthappa, Mahesh K; Morgan, Dane; Hamers, Robert J; Kuech, Thomas F

    2016-04-27

    Metal oxide coatings can improve the electrochemical stability of cathodes and hence, their cycle-life in rechargeable batteries. However, such coatings often impose an additional electrical and ionic transport resistance to cathode surfaces leading to poor charge-discharge capacity at high C-rates. Here, a mixed oxide (Al2O3)1-x(Ga2O3)x alloy coating, prepared via atomic layer deposition (ALD), on Li[Ni0.5Mn0.3Co0.2]O2 (NMC) cathodes is developed that has increased electron conductivity and demonstrated an improved rate performance in comparison to uncoated NMC. A "co-pulsing" ALD technique was used which allows intimate and controlled ternary mixing of deposited film to obtain nanometer-thick mixed oxide coatings. Co-pulsing allows for independent control over film composition and thickness in contrast to separate sequential pulsing of the metal sources. (Al2O3)1-x(Ga2O3)x alloy coatings were demonstrated to improve the cycle life of the battery. Cycle tests show that increasing Al-content in alloy coatings increases capacity retention; whereas a mixture of compositions near (Al2O3)0.5(Ga2O3)0.5 was found to produce the optimal rate performance. PMID:27035035

  17. Multi-functional magnesium alloys containing interstitial oxygen atoms

    NASA Astrophysics Data System (ADS)

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-03-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design.

  18. Multi-functional magnesium alloys containing interstitial oxygen atoms.

    PubMed

    Kang, H; Choi, H J; Kang, S W; Shin, S E; Choi, G S; Bae, D H

    2016-01-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design. PMID:26976372

  19. Multi-functional magnesium alloys containing interstitial oxygen atoms

    PubMed Central

    Kang, H.; Choi, H. J.; Kang, S. W.; Shin, S. E.; Choi, G. S.; Bae, D. H.

    2016-01-01

    A new class of magnesium alloys has been developed by dissolving large amounts of oxygen atoms into a magnesium lattice (Mg-O alloys). The oxygen atoms are supplied by decomposing titanium dioxide nanoparticles in a magnesium melt at 720 °C; the titanium is then completely separated out from the magnesium melt after solidification. The dissolved oxygen atoms are located at the octahedral sites of magnesium, which expand the magnesium lattice. These alloys possess ionic and metallic bonding characteristics, providing outstanding mechanical and functional properties. A Mg-O-Al casting alloy made in this fashion shows superior mechanical performance, chemical resistance to corrosion, and thermal conductivity. Furthermore, a similar Mg-O-Zn wrought alloy shows high elongation to failure (>50%) at room temperature, because the alloy plastically deforms with only multiple slips in the sub-micrometer grains (<300 nm) surrounding the larger grains (~15 μm). The metal/non-metal interstitial alloys are expected to open a new paradigm in commercial alloy design. PMID:26976372

  20. Upsettability and forming limit of magnesium alloys at elevated temperatures

    NASA Astrophysics Data System (ADS)

    Park, Heung Sik; Kim, Si Pom; Park, Young Chul; Park, Joon Hong; Baek, Seung Gul

    2012-11-01

    In recent years, Magnesium (Mg) and its alloys have become a center of special interest in the automotive industry. Due to their high specific mechanical properties, they offer a significant weight saving potential in modern vehicle constructions. Most Mg alloys show very good machinability and processability, and even the most complicated die casting parts can be easily produced. In this study, Microstructure, Vickers hardness and tensile tests were examined and performed for each specimen to verify effects of forming conditions. Also to verify upsettability and forming limit of the specimen at room temperature and elevated temperature, upsetting experiments were performed. For comparison, experiments at elevated temperature were performed for various Mg alloy, such as AZ31, AZ91, and AM50. The experimental results were compared with those of CAE analysis to propose forming limit of Magnesium alloys.

  1. Study on corrosion resistance of high - entropy alloy in medium acid liquid and chemical properties

    NASA Astrophysics Data System (ADS)

    Florea, I.; Buluc, G.; Florea, R. M.; Soare, V.; Carcea, I.

    2015-11-01

    High-entropy alloy is a new alloy which is different from traditional alloys. The high entropy alloys were started in Tsing Hua University of Taiwan since 1995 by Yeh et al. Consisting of a variety of elements, each element occupying a similar compared with other alloy elements to form a high entropy. We could define high entropy alloys as having approximately equal concentrations, made up of a group of 5 to 11 major elements. In general, the content of each element is not more than 35% by weight of the alloy. During the investigation it turned out that this alloy has a high hardness and is also corrosion proof and also strength and good thermal stability. In the experimental area, scientists used different tools, including traditional casting, mechanical alloying, sputtering, splat-quenching to obtain the high entropy alloys with different alloying elements and then to investigate the corresponding microstructures and mechanical, chemical, thermal, and electronic performances. The present study is aimed to investigate the corrosion resistance in a different medium acid and try to put in evidence the mechanical properties. Forasmuch of the wide composition range and the enormous number of alloy systems in high entropy alloys, the mechanical properties of high entropy alloys can vary significantly. In terms of hardness, the most critical factors are: hardness/strength of each composing phase in the alloy, distribution of the composing phases. The corrosion resistance of an high entropy alloy was made in acid liquid such as 10%HNO3-3%HF, 10%H2SO4, 5%HCl and then was investigated, respectively with weight loss experiment. Weight loss test was carried out by put the samples into the acid solution for corrosion. The solution was maintained at a constant room temperature. The liquid formulations used for tests were 3% hydrofluoric acid with 10% nitric acid, 10% sulphuric acid, 5% hydrochloric acid. Weight loss of the samples was measured by electronic scale.

  2. NASA-UVA Light Aerospace Alloy and Structures Technology program (LA2ST)

    NASA Technical Reports Server (NTRS)

    Starke, Edgar A., Jr.; Gangloff, Richard P.; Herakovich, Carl T.; Scully, John R.; Shiflet, Gary J.; Stoner, Glenn E.; Wert, John A.

    1995-01-01

    The objective of the LA2ST Program is to conduct interdisciplinary graduate student research on the performance of next generation, light-weight aerospace alloys, composites, and thermal gradient structures in collaboration with NASA-Langley researchers. The general aim is to produce relevant data and basic understanding of material mechanical response, environment/corrosion behavior, and microstructure; new monolithic and composite alloys; advanced processing methods; new solid and fluid mechanics analyses; measurement and modeling advances; and a pool of educated students for aerospace technologies. Specific technical objectives are presented for each of the following research projects: time-temperature dependent fracture in advanced wrought ingot metallurgy, and spray deposited aluminum alloys; cryogenic temperature effects on the deformation and fracture of Al-Li-Cu-In alloys; effects of aging and temperature on the ductile fracture of AA2095 and AA2195; mechanisms of localized corrosion in alloys 2090 and 2095; hydrogen interactions in aluminum-lithium alloys 2090 and selected model alloys; mechanisms of deformation and fracture in high strength titanium alloys (effects of temperature and hydrogen and effects of temperature and microstructure); evaluations of wide-panel aluminum alloy extrusions; Al-Si-Ge alloy development; effects of texture and precipitates on mechanical property anisotropy of Al-Cu-Mg-X alloys; damage evolution in polymeric composites; and environmental effects in fatigue life prediction - modeling crack propagation in light aerospace alloys.

  3. Evaluation of Sc-Bearing Aluminum Alloy C557 for Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Domack, Marcia S.; Dicus, Dennis L.

    2002-01-01

    The performance of the Al-Mg-Sc alloy C557 was evaluated to assess its potential for a broad range of aerospace applications, including airframe and launch vehicle structures. Of specific interest were mechanical properties at anticipated service temperatures and thermal stability of the alloy. Performance was compared with conventional airframe aluminum alloys and with other emerging aluminum alloys developed for specific service environments. Mechanical properties and metallurgical structure were evaluated for commercially rolled sheet in the as-received H116 condition and after thermal exposures at 107 C. Metallurgical analyses were performed to de.ne grain morphology and texture, strengthening precipitates, and to assess the effect of thermal exposure.

  4. Correlation between diffusion barriers and alloying energy in binary alloys.

    PubMed

    Vej-Hansen, Ulrik Grønbjerg; Rossmeisl, Jan; Stephens, Ifan E L; Schiøtz, Jakob

    2016-01-28

    In this paper, we explore the notion that a negative alloying energy may act as a descriptor for long term stability of Pt-alloys as cathode catalysts in low temperature fuel cells. Using density functional theory calculations, we show that there is a correlation between the alloying energy of an alloy, and the diffusion barriers of the minority component. Alloys with a negative alloying energy may show improved long term stability, despite the fact that there is typically a greater thermodynamic driving force towards dissolution of the solute metal over alloying. In addition to Pt, we find that this trend also appears to hold for alloys based on Al and Pd. PMID:26750475

  5. Electroformation of Janus and patchy capsules

    PubMed Central

    Rozynek, Zbigniew; Mikkelsen, Alexander; Dommersnes, Paul; Fossum, Jon Otto

    2014-01-01

    Janus and patchy particles have designed heterogeneous surfaces that consist of two or several patches with different materials properties. These particles are emerging as building blocks for a new class of soft matter and functional materials. Here we introduce a route for forming heterogeneous capsules by producing highly ordered jammed colloidal shells of various shapes with domains of controlled size and composition. These structures combine the functionalities offered by Janus or patchy particles, and those given by permeable shells such as colloidosomes. The simple assembly route involves the synergetic action of electro-hydrodynamic flow and electro-coalescence. We demonstrate that the method is robust and straightforwardly extendable to production of multi-patchy capsules. This forms a starting point for producing patchy colloidosomes with domains of anisotropic chemical surface properties, permeability or mixed liquid–solid phase domains, which could be exploited to produce functional emulsions, light and hollow supra-colloidosome structures, or scaffolds. PMID:24853057

  6. Electroformed Electrodes for Electrical-Discharge Machining

    NASA Technical Reports Server (NTRS)

    Werner, A.; Cassidenti, M.

    1984-01-01

    Copper electrodes replace graphite electrodes in many instances of electrical-discharge machining (EDM) of complex shapes. Copper electrodes wear longer and cause less contamination of EDM dielectric fluid than do graphite electrodes.

  7. Hot Microfissuring in Nickel Alloy

    NASA Technical Reports Server (NTRS)

    Thompson, R. G.; Nunes, A.

    1984-01-01

    Experiments in intergranular cracking of nickel alloy near solidus temperature discussed in contractor report. Purpose of investigation development of schedule for welding, casting, forging, or other processing of alloy without causing microfissuring.

  8. Reduction in Defect Content of ODS Alloys

    SciTech Connect

    Ritherdon, J

    2001-05-15

    The work detailed within this report is a continuation of earlier work carried out under contract number 1DX-SY382V. The earlier work comprises a literature review of the sources and types of defects found principally in Fe-based ODS alloys as well as experimental work designed to identify defects in the prototype ODS-Fe{sub 3}Al alloy, deduce their origins and to recommend methods of defect reduction. The present work is an extension of the experimental work already reported and concentrates on means of reduction of defects already identified rather than the search for new defect types. This report also includes results gathered during powder separation trials, conducted by the University of Groningen, Netherlands and coordinated by the University of Liverpool, involving the separation of different metallic powders in terms of their differing densities. The scope and objectives of the present work were laid out in the technical proposal ''Reduction in Defect Content in ODS Alloys-III''. All the work proposed in the ''Statement of Work'' section of the technical proposal has been carried out and all work extra to the ''Statement of Work'' falls within the context of an ODS-Fe{sub 3}Al alloy of improved overall quality and potential creep performance in the consolidated form. The outturn of the experimental work performed is reported in the following sections.

  9. New Fe-Co-Ni-Cu-Al-Ti Alloy for Single-Crystal Permanent Magnets

    NASA Astrophysics Data System (ADS)

    Belyaev, I. V.; Bazhenov, V. E.; Moiseev, A. V.; Kireev, A. V.

    2016-03-01

    A new alloy intended for single-crystal permanent magnets has been suggested. The new alloy has been designed based on the well-known Fe-Co-Ni-Cu-Al-Ti system and contains to 1 wt % Hf. The alloy demonstrates an enhanced potential ability for single-crystal forming in the course of unidirectional solidification of ingot. Single-crystal permanent magnets manufactured from this alloy are characterized by a high level of magnetic properties. When designing the new alloy, computer simulation of the phase composition and calculations of solidification parameters of complex metallic systems have been performed using the Thermo-Calc software and calculation and experimental procedures based on quantitative metallographic analysis of quenched structures. After the corresponding heat treatment, the content of high-magnetic phase in the alloy is 10% higher than that in available analogous alloys.

  10. The microstructure and hydriding characteristics of high temperature aged U-13 at.%Nb alloy

    NASA Astrophysics Data System (ADS)

    Ji, Hefei; Shi, Peng; Li, Ruiwen; Jiang, Chunli; Yang, Jiangrong; Hu, Guichao

    2015-09-01

    Niobium as alloying element significantly improves physical and chemical properties of metallic uranium, exhibiting great application potential in uranium alloy materials. The corrosion resistance performance as well as the internal alloy phase structure of uranium-niobium alloy is closely related to aging processes. Microstructure and hydriding characteristics of the 400 °C/9 h + 500 °C/2 h aged uranium-13 at.% niobium alloys (U-13 at.%Nb) were investigated from the point of view of relationship between the microstructure and growth of the hydriding areas. The microstructure, morphology and composition of the alloy phases before and after the hydriding were well characterized by the laser scanning confocal microscopy (LSCM), scanning electron microscopy (SEM) and X-ray diffraction (XRD), respectively. Experimental results indicated that the hydrogen preferentially reacted with the Nb-depleted phase α-like-U to form monolithic β-UH3Nbx, and the alloy microstructure played an important role in hydride growth.

  11. Soft magnetic properties of a ferritic Fe-Ni-Cr alloy

    NASA Astrophysics Data System (ADS)

    Jin, S.; Sherwood, R. C.; Chin, G. Y.; Wernick, J. H.; Bordelon, C. M.

    1984-03-01

    Technologically important applications may exist for magnetically soft alloys that possess, in addition to the appropriate magnetic properties, relatively high mechanical strength and corrosion resistance. Such an alloy can be used, for example, for certain types of telephone receiver armature applications. In the present paper, we report the magnetic and mechanical properties of the ternary Fe-3Ni-5Cr alloy. The soft magnetic properties of the alloy are significantly improved by heat treatment within the (α+γ) two-phase region. Exemplary properties after heat treatment at ˜625 °C for 2 h are Hc˜1.2 Oe, μm˜4700, yield strength ˜59 ksi, and elongation ˜30%. The alloy exhibits reasonably good corrosion resistance. Magnetic, mechanical, and electrical properties of the alloy as well as the acoustic performance of telephone receivers using it, have been found to be comparable to those of the 2V-Permendur alloy.

  12. Localized Corrosion of Alloy 22 -Fabrication Effects-

    SciTech Connect

    Rebak, R B

    2005-11-05

    This report deals with the impact of fabrication processes on the localized corrosion behavior of Alloy 22 (N06022). The four fabrication processes that were analyzed are: (1) Surface stress mitigation of final closure weld, (2) Manufacturing of the mockup container, (3) Black annealing of the container and (4) Use of different heats of Alloy 22 for container fabrication. Immersion and Electrochemical tests performed in the laboratory are generally aggressive and do not represent actual repository environments in Yucca Mountain. For example, to determine the intergranular attack in the heat affected zone of a weldment, tests are conducted in boiling acidic and oxidizing solutions according to ASTM standards. These solutions are used to compare the behavior of differently treated metallic coupons. Similarly for electrochemical tests many times pure sodium chloride or calcium chloride solutions are used. Pure chloride solutions are not representative of the repository environment. (1) Surface Stress Mitigation: When metallic plates are welded, for example using the Gas Tungsten Arc Welding (GTAW) method, residual tensile stresses may develop in the vicinity of the weld seam. Processes such as Low Plasticity Burnishing (LPB) and Laser Shock Peening (LSP) could be applied locally to eliminate the residual stresses produced by welding. In this study, Alloy 22 plates were welded and then the above-mentioned surface treatments were applied to eliminate the residual tensile stresses. The aim of the current study was to comparatively test the corrosion behavior of as-welded (ASW) plates with the corrosion behavior of plates with stress mitigated surfaces. Immersion and electrochemical tests were performed. Results from both immersion and electrochemical corrosion tests show that the corrosion resistance of the mitigated plates was not affected by the surface treatments applied. (2) Behavior of Specimens from a Mockup container: Alloy 22 has been extensively tested for

  13. Tantalum and tantalum alloy tubing

    SciTech Connect

    Not Available

    1981-01-01

    The specification includes ordering information, manufacture, chemical requirements, tension testing, flare test, ultrasonic test, hydrostatic test, pneumatic proof test, dimensions and tolerances, finish, packaging, marking, inspection, and certification. The specification covers tantalum and tantalum alloy tubing of the following types: Alloy 400 (unalloyed tantalum) and Alloy 401 (tantalum-10% tungsten). (JMT)

  14. De-alloyed platinum nanoparticles

    DOEpatents

    Strasser, Peter; Koh, Shirlaine; Mani, Prasanna; Ratndeep, Srivastava

    2011-08-09

    A method of producing de-alloyed nanoparticles. In an embodiment, the method comprises admixing metal precursors, freeze-drying, annealing, and de-alloying the nanoparticles in situ. Further, in an embodiment de-alloyed nanoparticle formed by the method, wherein the nanoparticle further comprises a core-shell arrangement. The nanoparticle is suitable for electrocatalytic processes and devices.

  15. PLUTONIUM-URANIUM-TITANIUM ALLOYS

    DOEpatents

    Coffinberry, A.S.

    1959-07-28

    A plutonium-uranium alloy suitable for use as the fuel element in a fast breeder reactor is described. The alloy contains from 15 to 60 at.% titanium with the remainder uranium and plutonium in a specific ratio, thereby limiting the undesirable zeta phase and rendering the alloy relatively resistant to corrosion and giving it the essential characteristic of good mechanical workability.

  16. Semiconductor alloys - Structural property engineering

    NASA Technical Reports Server (NTRS)

    Sher, A.; Van Schilfgaarde, M.; Berding, M.; Chen, A.-B.

    1987-01-01

    Semiconductor alloys have been used for years to tune band gaps and average bond lengths to specific applications. Other selection criteria for alloy composition, and a growth technique designed to modify their structural properties, are presently considered. The alloys Zn(1-y)Cd(y)Te and CdSe(y)Te(1-y) are treated as examples.

  17. Software Package Completed for Alloy Design at the Atomic Level

    NASA Technical Reports Server (NTRS)

    Bozzolo, Guillermo H.; Noebe, Ronald D.; Abel, Phillip B.; Good, Brian S.

    2001-01-01

    As a result of a multidisciplinary effort involving solid-state physics, quantum mechanics, and materials and surface science, the first version of a software package dedicated to the atomistic analysis of multicomponent systems was recently completed. Based on the BFS (Bozzolo, Ferrante, and Smith) method for the calculation of alloy and surface energetics, this package includes modules devoted to the analysis of many essential features that characterize any given alloy or surface system, including (1) surface structure analysis, (2) surface segregation, (3) surface alloying, (4) bulk crystalline material properties and atomic defect structures, and (5) thermal processes that allow us to perform phase diagram calculations. All the modules of this Alloy Design Workbench 1.0 (ADW 1.0) are designed to run in PC and workstation environments, and their operation and performance are substantially linked to the needs of the user and the specific application.

  18. NDE detectability of fatigue type cracks in high strength alloys

    NASA Technical Reports Server (NTRS)

    Christner, B. K.; Rummel, W. D.

    1983-01-01

    Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

  19. A comparative study on the bond strength of porcelain to the millingable Pd-Ag alloy

    PubMed Central

    Hong, Jun-Tae

    2014-01-01

    PURPOSE The porcelain fused to gold has been widely used as a restoration both with the natural esthetics of the porcelain and durability and marginal fit of metal casting. However, recently, due to the continuous rise in the price of gold, an interest towards materials to replace gold alloy is getting higher. This study compared the bond strength of porcelain to millingable palladium-silver (Pd-Ag) alloy, with that of 3 conventionally used metal-ceramic alloys. MATERIALS AND METHODS Four types of metal-ceramic alloys, castable nonprecious nickel-chrome alloy, castable precious metal alloys containing 83% and 32% of gold, and millingable Pd-Ag alloy were used to make metal specimens (n=40). And porcelain was applied on the center area of metal specimen. Three-point bending test was performed with universal testing machine. The bond strength data were analyzed with a one-way ANOVA and post hoc Scheffe's tests (α=.05). RESULTS The 3-point bending test showed the strongest (40.42 ± 5.72 MPa) metal-ceramic bond in the nonprecious Ni-Cr alloy, followed by millingable Pd-Ag alloy (37.71 ± 2.46 MPa), precious metal alloy containing 83% of gold (35.89 ± 1.93 MPa), and precious metal alloy containing 32% of gold (34.59 ± 2.63 MPa). Nonprecious Ni-Cr alloy and precious metal alloy containing 32% of gold showed significant difference (P<.05). CONCLUSION The type of metal-ceramic alloys affects the bond strength of porcelain. Every metal-ceramic alloy used in this study showed clinically applicable bond strength with porcelain (25 MPa). PMID:25352959

  20. Noble alloys in dentistry.

    PubMed

    Gettleman, L

    1991-04-01

    Noble metals used for dental castings continue to consist of alloys of gold, palladium, and silver (not a noble metal), with smaller amounts of iridium, ruthenium, and platinum. The majority are used as a backing for ceramic baking, with the rest used as inlays, onlays, and unveneered crowns. Base metal alloys, principally made of nickel, chromium, and beryllium have gained widespread usage, especially in the United States, due to their lower cost and higher mechanical properties. The current literature, for the most part, cites the use of noble alloys as controls for trials of alternative materials. Direct gold (gold foil) still retains a following and a number of new patents were founded. PMID:1777669

  1. Boron addition to alloys

    SciTech Connect

    Coad, B. C.

    1985-08-20

    A process for addition of boron to an alloy which involves forming a melt of the alloy and a reactive metal, selected from the group consisting of aluminum, titanium, zirconium and mixtures thereof to the melt, maintaining the resulting reactive mixture in the molten state and reacting the boric oxide with the reactive metal to convert at least a portion of the boric oxide to boron which dissolves in the resulting melt, and to convert at least portion of the reactive metal to the reactive metal oxide, which oxide remains with the resulting melt, and pouring the resulting melt into a gas stream to form a first atomized powder which is subsequently remelted with further addition of boric oxide, re-atomized, and thus reprocessed to convert essentially all the reactive metal to metal oxide to produce a powdered alloy containing specified amounts of boron.

  2. Hydrogen in titanium alloys

    SciTech Connect

    Wille, G W; Davis, J W

    1981-04-01

    The titanium alloys that offer properties worthy of consideration for fusion reactors are Ti-6Al-4V, Ti-6Al-2Sn-4Zr-2Mo-Si (Ti-6242S) and Ti-5Al-6Sn-2Zr-1Mo-Si (Ti-5621S). The Ti-6242S and Ti-5621S are being considered because of their high creep resistance at elevated temperatures of 500/sup 0/C. Also, irradiation tests on these alloys have shown irradiation creep properties comparable to 20% cold worked 316 stainless steel. These alloys would be susceptible to slow strain rate embrittlement if sufficient hydrogen concentrations are obtained. Concentrations greater than 250 to 500 wppm hydrogen and temperatures lower than 100 to 150/sup 0/C are approximate threshold conditions for detrimental effects on tensile properties. Indications are that at the elevated temperature - low hydrogen pressure conditions of the reactors, there would be negligible hydrogen embrittlement.

  3. A sourcebook of titanium alloy superconductivity

    NASA Astrophysics Data System (ADS)

    Collings, E. W.

    1983-09-01

    The development, properties, and applications of Ti-based superconducting alloys are presented in a handbook based on an extensive review of published investigations. The literature is compiled and characterized in a table arranged by alloy, and individual chapters are devoted to unalloyed Ti; Ti-V binary alloys; binary Ti-Cr, Ti-Mn, Ti-Fe, Ti-Co, and Ti-Ni alloys; binary alloys of Ti with the 4d and 5d transition elements; ternary alloys of Ti with simple and transition metals; Ti-Nb binary alloys; Ti-Nb alloys with small amounts of B, C, N, or O; ternary alloys of Ti-Nb with simple metals; Soviet technical alloys; Ti-Zr-Nb alloys; other Ti-Nb-transition-metal alloys; Ti-Nb-based quaternary alloys; and amorphous Ti-alloy superconductors. Tables, graphs, diagrams, and micrographs are provided.

  4. Microstructures and Mechanical Properties of Irradiated Metals and Alloys

    SciTech Connect

    Zinkle, Steven J

    2008-01-01

    The effects of neutron irradiation on the microstructural evolution of metals and alloys are reviewed, with an emphasis on the roles of crystal structure, neutron dose and temperature. The corresponding effects of neutron irradiation on mechanical properties of metals and alloys are summarized, with particular attention on the phenomena of low temperature radiation hardening and embrittlement. The prospects of developing improved high-performance structural materials with high resistance to radiation-induced property degradation are briefly discussed.

  5. Electrochemical and metallographic evaluation of alloys C-22 and 625

    SciTech Connect

    Roy, A.K.; Fleming, D.L.; Lum, B.Y.

    1997-05-01

    Electrochemical cyclic potentiodynamic polarization (CPP) experiments were performed on Alloys C-22 and 625 to evaluate their susceptibility to localized corrosion in acidic brines of various salt content at 90{degrees}C. The microstructures of both tested and untested specimen`s were evaluated by optical microscopy. This paper presents the results showing the effect of chloride ion concentration on the pitting and crevice corrosion behavior of these alloys, and the relationship of the observed microstructures to the resulting surface degradation modes.

  6. NASA-UVa light aerospace alloy and structures technology program

    NASA Technical Reports Server (NTRS)

    Gangloff, Richard P.; Haviland, John K.; Herakovich, Carl T.; Pilkey, Walter D.; Pindera, Marek-Jerzy; Scully, John R.; Stoner, Glenn E.; Swanson, Robert E.; Thornton, Earl A.; Wawner, Franklin E., Jr.

    1991-01-01

    The general objective of the NASA-UVa Light Aerospace Alloy and Structures Technology Program was to conduct research on the performance of next generation, light weight aerospace alloys, composites, and associated thermal gradient structures. The following research areas were actively investigated: (1) mechanical and environmental degradation mechanisms in advanced light metals and composites; (2) aerospace materials science; (3) mechanics of materials and composites for aerospace structures; and (4) thermal gradient structures.

  7. Electrical resistivity of V-Cr-Ti alloys

    SciTech Connect

    Zinkle, S.J.; Gubbi, A.N.; Eatherly, W.S.

    1997-04-01

    Room temperature electrical resistivity measurements have been performed on vanadium alloys containing 3-6%Cr and 3-6%Ti in order to evaluate the microstructural stability of these alloys. A nonlinear dependence on Cr and Ti concentration was observed, which suggests that either short range ordering or solute precipitation (perhaps in concert with interstitial solute clustering) has occurred in V-6Cr-6Ti.

  8. Dual-Alloy Disks are Formed by Powder Metallurgy

    NASA Technical Reports Server (NTRS)

    Harf, F. H.; Miner, R. V.; Kortovich, C. S.; Marder, J. M.

    1982-01-01

    High-performance disks have widely varying properties from hub to rim. Dual property disk is fabricated using two nickel-base alloys, AF-115 for rim and Rene 95 for hub. Dual-alloy fabrication may find applications in automobiles, earth-moving equipment, and energy conversion systems as well as aircraft powerplants. There is potential for such applications as shafts, gears, and blades.

  9. Utilization of Copper Alloys for Marine Applications

    NASA Astrophysics Data System (ADS)

    Drach, Andrew

    Utilization of copper alloy components in systems deployed in marine environment presents potential improvements by reducing maintenance costs, prolonging service life, and increasing reliability. However, integration of these materials faces technological challenges, which are discussed and addressed in this work, including characterization of material performance in seawater environment, hydrodynamics of copper alloy components, and design procedures for systems with copper alloys. To characterize the hydrodynamic behavior of copper alloy nets, mesh geometry of the major types of copper nets currently used in the marine aquaculture are analyzed and formulae for the solidity and strand length are proposed. Experimental studies of drag forces on copper alloy net panels are described. Based on these studies, empirical values for normal drag coefficients are proposed for various types of copper netting. These findings are compared to the previously published data on polymer nets. It is shown that copper nets exhibit significantly lower resistance to normal currents, which corresponds to lower values of normal drag coefficient. The seawater performance (corrosion and biofouling) of copper alloys is studied through the field trials of tensioned and untensioned specimens in a one-year deployment in the North Atlantic Ocean. The corrosion behavior is characterized by weight loss, optical microscopy, and SEM/EDX analyses. The biofouling performance is quantified in terms of the biomass accumulation. To estimate the effects of stray electrical currents on the seawater corrosion measurements, a low cost three-axis stray electric current monitoring device is designed and tested both in the lab and in the 30-day field deployment. The system consists of a remotely operated PC with a set of pseudo-electrodes and a digital compass. The collected data is processed to determine magnitudes of AC and DC components of electric field and dominant AC frequencies. Mechanical behavior of

  10. Hydrogen pickup mechanism of zirconium alloys

    NASA Astrophysics Data System (ADS)

    Couet, Adrien

    Although the optimization of zirconium based alloys has led to significant improvements in hydrogen pickup and corrosion resistance, the mechanisms by which such alloy improvements occur are still not well understood. In an effort to understand such mechanisms, a systematic study of the alloy effect on hydrogen pickup is conducted, using advanced characterization techniques to rationalize precise measurements of hydrogen pickup. The hydrogen pick-up fraction is accurately measured for a specially designed set of commercial and model alloys to investigate the effects of alloying elements, microstructure and corrosion kinetics on hydrogen uptake. Two different techniques to measure hydrogen concentrations were used: a destructive technique, Vacuum Hot Extraction, and a non-destructive one, Cold Neutron Prompt Gamma Activation Analysis. The results indicate that hydrogen pickup varies not only from alloy to alloy but also during the corrosion process for a given alloy. For instance Zircaloy type alloys show high hydrogen pickup fraction and sub-parabolic oxidation kinetics whereas ZrNb alloys show lower hydrogen pickup fraction and close to parabolic oxidation kinetics. Hypothesis is made that hydrogen pickup result from the need to balance charge during the corrosion reaction, such that the pickup of hydrogen is directly related to (and indivisible of) the corrosion mechanism and decreases when the rate of electron transport or oxide electronic conductivity sigmao xe through the protective oxide increases. According to this hypothesis, alloying elements (either in solid solution or in precipitates) embedded in the oxide as well as space charge variations in the oxide would impact the hydrogen pick-up fraction by modifying sigmaox e, which drives oxidation and hydriding kinetics. Dedicated experiments and modelling were performed to assess and validate these hypotheses. In-situ electrochemical impedance spectroscopy (EIS) experiments were performed on Zircaloy-4 tubes

  11. Surface modification of high temperature iron alloys

    DOEpatents

    Park, Jong-Hee

    1995-01-01

    A method and article of manufacture of a coated iron based alloy. The method includes providing an iron based alloy substrate, depositing a silicon containing layer on the alloy surface while maintaining the alloy at a temperature of about 700.degree. C.-1200.degree. C. to diffuse silicon into the alloy surface and exposing the alloy surface to an ammonia atmosphere to form a silicon/oxygen/nitrogen containing protective layer on the iron based alloy.

  12. Surface modification of high temperature iron alloys

    DOEpatents

    Park, J.H.

    1995-06-06

    A method and article of manufacture of a coated iron based alloy are disclosed. The method includes providing an iron based alloy substrate, depositing a silicon containing layer on the alloy surface while maintaining the alloy at a temperature of about 700--1200 C to diffuse silicon into the alloy surface and exposing the alloy surface to an ammonia atmosphere to form a silicon/oxygen/nitrogen containing protective layer on the iron based alloy. 13 figs.

  13. Effect of alloying elements on the corrosion behaviour of copper-nickel alloys in a marine environment

    NASA Astrophysics Data System (ADS)

    Taher, Abulmaali M. Y.

    Copper-nickel alloys have been used in many applications in marine environments, because of excellent corrosion and biofouling resistance. In this study, the effect of alloying elements (including iron, aluminum, chromium, cobalt, titanium, molybdenum, indium, and vanadium) on the corrosion behaviour of 90 w% copper-10 w% nickel alloys in sea water are investigated. Experiments were performed at 298 K on a commercial copper-nickel alloy C70600 to serve as a reference point for the synthetic alloys. New copper-nickel alloys were prepared in an induction furnace, in an argon/7% vol. hydrogen atmosphere in cylindrical boron nitride crucibles. They were then homogenized at 950°C for 10 hours in the same protective atmosphere. The electrochemical behaviour was investigated by linear sweep voltammetry (LSV), cyclic polarization (CP), cyclic voltammetry (CV), Tafel extrapolation (TE) and electrochemical impedance spectroscopy (EIS). The corrosion product that formed on the surface was characterized using field emission scanning electron microscopy (FE-SEM), X-ray diffraction (XRD), energy dispersive spectroscopy (EDS), electron probe microanalysis (EPMA), and wavelength dispersive spectroscopy (WDS). The electrochemical behaviour of commercial alloy C70600 depends on the amount of sulphate in the solution. Increasing the amount of sulphate to more than 400 ppm in the electrolyte limits the ability of the passive film to protect the alloy. The behaviour of the commercial alloy in sea water was similar to that in a 2260 ppm sulphate artificial saline solution but was not exactly the same. The passive film formed on the surface was uniform in thickness and consisted of more than one layer. The passive film consisted mainly of chlorides in solutions with no sulphate. The presence of sulphate in the corrosive solutions produces a passive layer containing mainly chlorides with some sulphides (FeS, NiS, and CuS). The electrochemical behaviour of the synthetic Cu-Ni-Fe alloys

  14. Immersion studies on candidate container alloys for the Tuff Repository

    SciTech Connect

    Beavers, J.A.; Durr, C.L.

    1991-05-01

    Cortest Columbus Technologies (CC Technologies) is investigating the long-term performance of container materials used for high-level radioactive waste packages. This information is being developed for the Nuclear Regulatory Commission to aid in their assessment of the Department of Energy`s application to construct a geologic repository for disposal of high-level radioactive waste. This report summarizes the results of exposure studies performed on two copper-base and two Fe-Cr-Ni alloys in simulated Tuff Repository conditions. Testing was performed at 90{degrees}C in three environments; simulated J-13 well water, and two environments that simulated the chemical effects resulting from boiling and irradiation of the groundwater. Creviced specimens and U-bends were exposed to liquid, to vapor above the condensed phase, and to alternate immersion. A rod specimen was used to monitor corrosion at the vapor-liquid interface. The specimens were evaluated by electrochemical, gravimetric, and metallographic techniques following approximately 2000 hours of exposure. Results of the exposure tests indicated that all four alloys exhibited acceptable general corrosion rates in simulated J-13 well water. These rates decreased with time. Incipient pitting was observed under deposits on Alloy 825 and pitting was observed on both Alloy CDA 102 and Alloy CDA 715 in the simulated J-13 well water. No SCC was observed in U-bend specimens of any of the alloys in simulated J-13 well water. 33 refs., 48 figs., 23 tabs.

  15. Measurement of the phonon entropy of alloying in dilute substitutional alloys.

    NASA Astrophysics Data System (ADS)

    Delaire, Olivier; Swan-Wood, Tabitha; Kresch, Max; Fultz, Brent

    2004-03-01

    In this study, we investigate the entropic effects associated with changes in the vibrational modes of crystals sustained upon dilute substitutional alloying. Using inelastic neutron scattering, we have measured the phonon density of states (DOS) and the change in the phonon entropy of vanadium associated with the alloying of a few percent impurities of Ni, Pd, Pt or Co. The phonon entropy change upon alloying in vanadium was shown to be large and negative. In the case of 6-7% Pt and Co impurities, it is equal in magnitude to the gain in configurational entropy of alloying. We also present recent experimental results on Mo-7%Fe alloys. Using a computational model based on the classical Born-von Karman approach, we extracted interatomic force-constants from our experimental data, in order to correct the phonon DOS for the neutron-weighting due to the different neutron cross-section of the impurity. From these, we calculated phonon dispersion curves and un-weighted density of states. We also performed ab-initio calculations on supercell impurity models, which we compare to our experimental results.

  16. Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher

    2010-01-01

    An intermetallic nickel-titanium alloy, 60NiTi (60 wt% Ni, 40 wt% Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high Ti content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of Ti and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of Ti alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is presented.

  17. Nickel-Titanium Alloys: Corrosion "Proof" Alloys for Space Bearing, Components and Mechanism Applications

    NASA Technical Reports Server (NTRS)

    DellaCorte, Christopher

    2010-01-01

    An intermetallic nickel-titanium alloy, 60NiTi (60wt%Ni, 40wt%Ti), is shown to be a promising candidate tribological material for space mechanisms. 60NiTi offers a broad combination of physical properties that make it unique among bearing materials. 60NiTi is hard, electrically conductive, highly corrosion resistant, readily machined prior to final heat treatment, and is non-magnetic. Despite its high titanium content, 60NiTi is non-galling even under dry sliding. No other bearing alloy, metallic or ceramic, encompasses all of these attributes. Since 60NiTi contains such a high proportion of titanium and possesses many metallic properties, it was expected to exhibit poor tribological performance typical of titanium alloys, namely galling type behavior and rapid lubricant degradation. In this poster-paper, the oil-lubricated behavior of 60NiTi is studied.

  18. Alloyed coatings for dispersion strengthened alloys

    NASA Technical Reports Server (NTRS)

    Wermuth, F. R.; Stetson, A. R.

    1971-01-01

    Processing techniques were developed for applying several diffusion barriers to TD-Ni and TD-NiCr. Barrier coated specimens of both substrates were clad with Ni-Cr-Al and Fe-Cr-Al alloys and diffusion annealed in argon. Measurement of the aluminum distribution after annealing showed that, of the readily applicable diffusion barriers, a slurry applied tungsten barrier most effectively inhibited the diffusion of aluminum from the Ni-Cr-Al clad into the TD-alloy substrates. No barrier effectively limited interdiffusion of the Fe-Cr-Al clad with the substrates. A duplex process was then developed for applying Ni-Cr-Al coating compositions to the tungsten barrier coated substrates. A Ni-(16 to 32)Cr-3Si modifier was applied by slurry spraying and firing in vacuum, and was then aluminized by a fusion slurry process. Cyclic oxidation tests at 2300 F resulted in early coating failure due to inadequate edge coverage and areas of coating porosity. EMP analysis showed that oxidation had consumed 70 to 80 percent of the aluminum in the coating in less than 50 hours.

  19. Fracture of iron aluminide alloys

    SciTech Connect

    Alexander, D.J.; Sikka, V.K.

    1992-08-01

    Five heats of iron aluminide alloys have been prepared, and their impact fracture properties compared to FA-129 iron aluminide. The first was a simple ternary alloy of iron, aluminum, and chromium to match the FA-129 composition. The second was similar but with additions of zirconium and carbon. The third alloy had zirconium, carbon, niobium and molybdenum. Two heats were produced produced with reduced aluminum contents so that a disordered body-centered cubic structure would be present. The impact properties, microstructures, and fractography of these alloys were compared to FA-129. The ductile-to-brittle transition temperatures of all of the Fe{sub 3}Al alloys were similar, but the simple ternary alloy had a much higher upper-shelf energy. The reduced aluminum alloys had lower transition temperatures. The microstructures were, in general, coarse and anisotropic. The fracture processes were dominated by second-phase particles.

  20. Fracture of iron aluminide alloys

    SciTech Connect

    Alexander, D.J.; Sikka, V.K.

    1992-01-01

    Five heats of iron aluminide alloys have been prepared, and their impact fracture properties compared to FA-129 iron aluminide. The first was a simple ternary alloy of iron, aluminum, and chromium to match the FA-129 composition. The second was similar but with additions of zirconium and carbon. The third alloy had zirconium, carbon, niobium and molybdenum. Two heats were produced produced with reduced aluminum contents so that a disordered body-centered cubic structure would be present. The impact properties, microstructures, and fractography of these alloys were compared to FA-129. The ductile-to-brittle transition temperatures of all of the Fe{sub 3}Al alloys were similar, but the simple ternary alloy had a much higher upper-shelf energy. The reduced aluminum alloys had lower transition temperatures. The microstructures were, in general, coarse and anisotropic. The fracture processes were dominated by second-phase particles.