Science.gov

Sample records for performance solid oxide

  1. Solid-oxide fuel-cell performance

    SciTech Connect

    Fee, D.C.; Zwick, S.A.; Ackerman, J.P.

    1983-01-01

    Two models have been developed to describe the performance of solid-oxide fuel cells: (1) a cell model which calculates cell performance for various conditions of temperature, current density, and gas composition; and (2) a systems model which performs detailed heat and mass balances around each component in a power plant. The cell model provides insight into the performance tradeoffs in cell design. Further, the cell model provides the basis for predicting fuel cell performance in a power plant environment as necessary for the systems code. Using these two tools, analysis of an atmospheric pressure, natural gas fueled, internally reforming power plant confirms the simplicity and increased efficiency of a solid oxide fuel cell system compared to existing plants.

  2. Electrode Performance in Reversible Solid Oxide Fuel Cells

    SciTech Connect

    Marina, Olga A.; Pederson, Larry R.; Williams, Mark C.; Coffey, Greg W.; Meinhardt, Kerry D.; Nguyen, Carolyn D.; Thomsen, Ed C.

    2007-03-22

    The performance of several negative (fuel) and positive (air) electrode compositions for use in reversible solid oxide fuel cells (SOFC) that are capable of operating both as a fuel cell and as an electrolyzer was investigated in half-cell and full-cell tests. Negative electrode compositions studied were a nickel/zirconia cermet (Ni/YSZ) and lanthanum-substituted strontium titanate/ceria composite, whereas positive electrode compositions examined included mixed ion and electron-conducting lanthanum strontium ferrite (LSF), lanthanum strontium copper ferrite (LSCuF), lanthanum strontium cobalt ferrite (LSCoF), and lanthanum strontium manganite (LSM). While titanate/ceria and Ni/YSZ electrodes performed similarly in the fuel cell mode in half-cell tests, losses associated with electrolysis were lower for the titanate/ceria electrode. Positive electrodes all gave higher losses in the electrolysis mode when compared to the fuel cell mode. This behavior was most apparent for mixed-conducting LSF, LSCuF, and LSCoF electrodes, and discernible but smaller for LSM; observations are consistent with expected trends in the interfacial oxygen vacancy concentration under anodic and cathodic polarization. Full-cell tests conducted for cells with a thin electrolyte (7 um YSZ) similarly showed higher polarization losses in the electrolysis than fuel cell direction.

  3. Method to fabricate high performance tubular solid oxide fuel cells

    SciTech Connect

    Chen, Fanglin; Yang, Chenghao; Jin, Chao

    2013-06-18

    In accordance with the present disclosure, a method for fabricating a solid oxide fuel cell is described. The method includes forming an asymmetric porous ceramic tube by using a phase inversion process. The method further includes forming an asymmetric porous ceramic layer on a surface of the asymmetric porous ceramic tube by using a phase inversion process. The tube is co-sintered to form a structure having a first porous layer, a second porous layer, and a dense layer positioned therebetween.

  4. Improved solid oxide fuel cell performance with nanostructured electrolytes.

    PubMed

    Chao, Cheng-Chieh; Hsu, Ching-Mei; Cui, Yi; Prinz, Fritz B

    2011-07-26

    Considerable attention has been focused on solid oxide fuel cells (SOFCs) due to their potential for providing clean and reliable electric power. However, the high operating temperatures of current SOFCs limit their adoption in mobile applications. To lower the SOFC operating temperature, we fabricated a corrugated thin-film electrolyte membrane by nanosphere lithography and atomic layer deposition to reduce the polarization and ohmic losses at low temperatures. The resulting micro-SOFC electrolyte membrane showed a hexagonal-pyramid array nanostructure and achieved a power density of 1.34 W/cm(2) at 500 °C. In the future, arrays of micro-SOFCs with high power density may enable a range of mobile and portable power applications. PMID:21657222

  5. Direct oxidation solid oxide fuel cell: Aspects of anode performance optimization

    NASA Astrophysics Data System (ADS)

    Costa-Nunes, Olga

    I have examined the impact of high fuel utilization and anode catalyst stability for Cu-based anodes in solid oxide fuel cells (SOFC). First, the performance of SOFC with Cu-ceria-YSZ anodes was studied in n-butane at 973 K as a function of fuel conversion. Conversion led to dilution of the fuel which resulted in a significant decrease in performance at higher fuel conversions. I demonstrated that the inclusion of a steam-reforming catalyst within the anode compartment of direct-oxidation SOFC improved performance at high fuel utilization. The performance of a Cu-CeO2-YSZ SOFC was compared to a conventional SOFC with Ni-YSZ anode while operating on H2, CO, and syngas fuels. Cells with Cu-CeO2-YSZ anodes exhibit similar performance when operating on H2 or CO fuels, while cells with Ni-YSZ anodes exhibited substantially lower performance when operating on CO compared to H2. My work demonstrated that dilution of H2 by H2O has little effect on the kinetics of H2 oxidation on both the Cu-CeO 2-YSZ and Ni-YSZ anodes. In addition, I have investigated the thermal stability of the anode catalyst, ceria, was using thin ceria films supported on YSZ. Special attention was given to the interactions between ceria and YSZ under high temperature treatments in reducing and oxidizing environments. My results have shown that ceria films on YSZ are highly mobile at relatively moderate temperatures and their morphology depends on the gas environment to which they have been exposed. Studies with alpha-Al2O3 assisted in clarifying the role of the substrate in the treatment effects on ceria.

  6. High performance zirconia-bismuth oxide nanocomposite electrolytes for lower temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Joh, Dong Woo; Park, Jeong Hwa; Kim, Do Yeub; Yun, Byung-Hyun; Lee, Kang Taek

    2016-07-01

    We develop a novel nanocomposite electrolyte, consisting of yttria-stabilized zirconia (YSZ) and erbia-stabilized bismuth oxide (ESB). The 20 mol% ESB-incorporated YSZ composite (20ESB-YSZ) achieves the high density (>97%) at the low sintering temperature of 800 °C. The microstructural analysis of 20ESB-YSZ reveals the characteristic nanocomposite structure of the highly percolated ESB phase at the YSZ grain boundaries (a few ∼ nm thick). The ionic conductivity of 20ESB-YSZ is increased by 5 times compared to that of the conventional YSZ due to the fast oxygen ion transport along the ESB phase. Moreover, this high conductivity is maintained up to 580 h, indicating high stability of the ESB-YSZ nanocomposite. In addition, the oxygen reduction reaction at the composite electrolyte/cathode interface is effectively enhanced (∼70%) at the temperature below 650 °C, mainly due to the fast dissociative oxygen adsorption on the ESB surface as well as the rapid oxygen ion incorporation into the ESB lattice. Thus, we believe this ESB-YSZ nanocomposite is a promising electrolyte for high performance solid oxide fuel cells at reduced temperatures.

  7. Performance model for large area solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Klotz, Dino; Schmidt, Jan Philipp; Weber, André; Ivers-Tiffée, Ellen

    2014-08-01

    A parameter set obtained from a 1 cm2 size electrode cell is used to develop and calibrate a one-dimensional spatially resolved model. It is demonstrated that this performance model precalculates the evolving operating parameters along the gas channel of a large-sized cell. Input parameters are: (i) number of discretization elements N, accounting for anodic gas conversion, (ii) anodic gas flow rate and composition and (iv) operating voltage. The model calculations based on data from the 1 cm2 cell are scaled to be equivalent to a larger cell with 16 cm2 electrode size which is used to validate the performance model. The current/voltage characteristics can be predicted very accurately, even when anodic gas flow rates vary by as much as a factor of four. The performance model presented herein simulates the total overvoltage and does so in a broad range of operation conditions. This is done with an accuracy of the simulated current better than 6.1% for UOP = 0.85 V, 3.8% for UOP = 0.8 V and 3.7% for UOP = 0.75 V. It is hoped that these equations will form the basis of a greater model, capable of predicting all the conditions found throughout any industrial stack.

  8. Oxidation and frictional performance of solid lubricants used in weapon stronglinks

    SciTech Connect

    Dugger, M.T.; Peebles, D.E.; Ohlhausen, J.A.; Varga, K.S.; Steinhoff, R.

    1996-05-01

    The oxidation and performance of the solid film lubricant used in a majority of the surety devices in the enduring stockpile have been investigated. Oxidation of this lubricant in air at 150 C produces a significant increase in the molybdenum oxide to sulfide ratio, indicative of degradation of the primary lubricating constituent of the composite lubricant. Oxidation is more extensive on samples that were burnished such that the substrate is exposed over a fraction of the surface, relative to those which were only lightly burnished. Friction results indicate that oxidation in air did not increase the initial or steady-state friction coefficient for lightly burnished surfaces. However, surfaces burnished to expose substrate material experienced a significant increase in both initial and steady-state friction. Oxidation of lubricated parts retrieved from aged stronglinks has also been demonstrated.

  9. Novel quasi-symmetric solid oxide fuel cells with enhanced electrochemical performance

    NASA Astrophysics Data System (ADS)

    Chen, Yonghong; Cheng, Zhuanxia; Yang, Yang; Gu, Qingwen; Tian, Dong; Lu, Xiaoyong; Yu, Weili; Lin, Bin

    2016-04-01

    Symmetrical solid oxide fuel cell (SSOFC) using same materials as both anode and cathode simultaneously has gained extensively attentions, which can simplify fabrication process, minimize inter-diffusion between components, enhance sulfur and coking tolerance by operating the anode as the cathode in turn. With keeping the SSOFC's advantages, a novel quasi-symmetrical solid oxide fuel cell (Q-SSOFC) is proposed to further improve the performance, which optimally combines two different SSOFC electrode materials as both anode and cathode simultaneously. PrBaFe2O5+δ (PBFO) and PrBaFe1.6Ni0.4O5+δ (PBFNO, Fe is partially substituted by Ni.) are prepared and applied as both cathode and anode for SSOFC, which exhibit desirable chemical and thermal compatibility with Sm0.8Ce0.2O1.9 (SDC) electrolyte. PBFO cathode exhibits higher oxygen reduction reaction (ORR) activity than PBFNO cathode in air, whereas PBFNO anode exhibits higher hydrogen oxidation reaction (HOR) activity than PBFO anode in H2. The as-designed Q-SSOFC of PBFNO/SDC/PBFO exhibits higher electrochemical performance than the conventional SSOFCs of both PBFO/SDC/PBFO and PBFNO/SDC/PBFNO. The superior performance of Q-SSOFC is attributed to the lowest polarization resistance (Rp). The newly developed Q-SSOFCs open doors for further improvement of electrochemical performance in SSOFC, which hold more promise for various potential applications.

  10. Performance of planar single cell lanthanum gallate based solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Maffei, N.; Kuriakose, A. K.

    A novel synthesis of high purity, single phase strontium-magnesium doped lanthanum gallate through a nitrate route is described. The prepared powder is formed into planar monolithic elements by uniaxial pressing followed by isostatic pressing and sintering. XRD analysis of the sintered elements reveal no detectable secondary phases. The performance of the electrolyte in solid oxide fuel cells (SOFC) with three different anode/cathode combinations tested at 700°C with respect to the J- V and power density is reported. The data show that the characteristics of this SOFC are strongly dependent on the particular anode/cathode system chosen.

  11. Copper cobalt spinel as a high performance cathode for intermediate temperature solid oxide fuel cells.

    PubMed

    Shao, Lin; Wang, Qi; Fan, Lishuang; Wang, Pengxiang; Zhang, Naiqing; Sun, Kening

    2016-06-30

    CuCo2O4 spinel prepared via an EDTA-citric acid process was studied as a candidate solid oxide fuel cell (SOFC) cathode material at intermediate temperatures (IT). CuCo2O4 cathodes were measured using thermal gravimetric analysis, X-ray diffraction and scanning electron microscopy. AC impedance spectroscopy and DC polarization measurements were used to study the electrode performance. The obtained value of the polarization resistances at 800 °C was 0.12 Ω cm(2) with a maximum power density of 972 mW cm(-2). PMID:27326915

  12. Mixed oxide solid solutions

    DOEpatents

    Magno, Scott; Wang, Ruiping; Derouane, Eric

    2003-01-01

    The present invention is a mixed oxide solid solution containing a tetravalent and a pentavalent cation that can be used as a support for a metal combustion catalyst. The invention is furthermore a combustion catalyst containing the mixed oxide solid solution and a method of making the mixed oxide solid solution. The tetravalent cation is zirconium(+4), hafnium(+4) or thorium(+4). In one embodiment, the pentavalent cation is tantalum(+5), niobium(+5) or bismuth(+5). Mixed oxide solid solutions of the present invention exhibit enhanced thermal stability, maintaining relatively high surface areas at high temperatures in the presence of water vapor.

  13. Enhanced oxygen reduction activity and solid oxide fuel cell performance with a nanoparticles-loaded cathode.

    PubMed

    Zhang, Xiaomin; Liu, Li; Zhao, Zhe; Tu, Baofeng; Ou, Dingrong; Cui, Daan; Wei, Xuming; Chen, Xiaobo; Cheng, Mojie

    2015-03-11

    Reluctant oxygen-reduction-reaction (ORR) activity has been a long-standing challenge limiting cell performance for solid oxide fuel cells (SOFCs) in both centralized and distributed power applications. We report here that this challenge has been tackled with coloading of (La,Sr)MnO3 (LSM) and Y2O3 stabilized zirconia (YSZ) nanoparticles within a porous YSZ framework. This design dramatically improves ORR activity, enhances fuel cell output (200-300% power improvement), and enables superior stability (no observed degradation within 500 h of operation) from 600 to 800 °C. The improved performance is attributed to the intimate contacts between nanoparticulate YSZ and LSM particles in the three-phase boundaries in the cathode. PMID:25686380

  14. Processing, microstructural evolution and electrochemical performance relationships in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Sarikaya, Ayhan

    The relationships between the processing parameters, microstructures and electrochemical performance of solid oxide fuel cell (SOFC) components were investigated. The operating regimes (i.e., reducing vs. oxidizing) as well as the elevated temperatures (e.g. 800°C) for their operation introduce several material challenges. Therefore, composite materials are employed to withstand operating conditions while providing sufficient electrochemical performance for fuel cell operation. Analyses on lanthanum-strontium manganite (LSM) - yttria stabilized zirconia (YSZ) compositions (45 vol%-55 vol%) by impedance spectroscopy demonstrated that two competing polarization mechanisms (i.e. charge-exchange and surface adsorption-diffusion of oxygen) limit performance. Optimization of microstructures resulted in total resistances as low as 0.040 Ohm cm2. Studies on Ag composites revealed that incorporation of up to 25 vol% oxide particles (LSM and YSZ) with sizes comparable to the Ag grains (~0.5 microm) can minimize the densification and coarsening of the Ag matrix. While the powder based oxide additions increased the stability limit of porous Ag composites from <550°C to 800°C, the use of nanostructured coatings increased the stability limit to 900°C for cathodes and current collectors. Investigations of Ni-YSZ anode microstructures demonstrated that uniform distribution of percolating isometric pores (>5 microm) allows forming desired continuous percolation of all phases (Ni, YSZ and pores) lowering activation polarization below 0.100 Ohm cm2 and maintaining significant electrical conductivity (>1000 S/cm). Identification of polarization mechanisms by deconvolution of impedance spectra and tailoring the corresponding microstructures was demonstrated as an effective method for optimization of SOFC components.

  15. Effect of binder burnout on the sealing performance of glass ceramics for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Ertugrul, Tugrul Y.; Celik, Selahattin; Mat, Mahmut D.

    2013-11-01

    The glass ceramics composite sealants are among few materials suitable for the solid oxide fuel cells (SOFC) due to their high operating temperatures (600 °C-850 °C). The glass ceramics chemically bond to both the metallic interconnector and the ceramic electrolyte and provide a gas tight connection. A careful and several stages manufacturing procedure is required to obtain a gas tight sealing. In this study, effects of binder burnout process on the sealing performance are investigated employing commercially available glass ceramic powders. The glass ceramic laminates are produced by mixing glass ceramic powders with the organic binders and employing a tape casting method. The laminates are sandwiched between the metallic interconnectors of an SOFC cell. The burnout and subsequent sealing quality are analyzed by measuring leakage rate and final macrostructure of sealing region. The effects of heating rate, dead weight load, solid loading, carrier gas and their flow rates are investigated. It is found that sealing quality is affected from all investigated parameters. While a slower heating rate is required for a better burnout, the mass flow rate of sweep gas must be adequate for removal of the burned gas. The leakage rate is reduced to 0.1 ml min-1 with 2 °C min-1 + 1 °C min-1 heating rate, 86.25% solid loading, 200 N dead weight load and 500 ml min-1 sweep gas flow rate.

  16. Final Technical Report, Oct 2004 - Nov. 2006, High Performance Flexible Reversible Solid Oxide Fuel Cell

    SciTech Connect

    Guan, Jie; Minh, Nguyen

    2007-02-21

    This report summarizes the work performed for the program entitled “High Performance Flexible Reversible Solid Oxide Fuel Cell” under Cooperative Agreement DE-FC36-04GO14351 for the U. S. Department of Energy. The overall objective of this project is to demonstrate a single modular stack that generates electricity from a variety of fuels (hydrogen and other fuels such as biomass, distributed natural gas, etc.) and when operated in the reverse mode, produces hydrogen from steam. This project has evaluated and selected baseline cell materials, developed a set of materials for oxygen and hydrogen electrodes, and optimized electrode microstructures for reversible solid oxide fuel cells (RSOFCs); and demonstrated the feasibility and operation of a RSOFC multi-cell stack. A 10-cell reversible SOFC stack was operated over 1000 hours alternating between fuel cell (with hydrogen and methane as fuel) and steam electrolysis modes. The stack ran very successfully with high power density of 480 mW/cm2 at 0.7V and 80% fuel utilization in fuel cell mode and >6 SLPM hydrogen production in steam electrolysis mode using about 1.1 kW electrical power. The hydrogen generation is equivalent to a specific capability of 2.59 Nm3/m2 with electrical energy demand of 3 kWh/Nm3. The performance stability in electrolysis mode was improved vastly during the program with a degradation rate reduction from 8000 to 200 mohm-cm2/1000 hrs. This was accomplished by increasing the activity and improving microstructure of the oxygen electrode. Both cost estimate and technology assessment were conducted. Besides the flexibility running under both fuel cell mode and electrolysis mode, the reversible SOFC system has the potentials for low cost and high efficient hydrogen production through steam electrolysis. The cost for hydrogen production at large scale was estimated at ~$2.7/kg H2, comparing favorably with other electrolysis techology.

  17. Combined Theoretical and Experimental Analysis of Processes Determining Cathode Performance in Solid Oxide Fuel Cells

    SciTech Connect

    Kukla, Maija M.; Kotomin, Eugene Alexej; Merkle, R.; Mastrikov, Yuri; Maier, J.

    2013-02-11

    Solid oxide fuel cells (SOFC) are under intensive investigation since the 1980’s as these devices open the way for ecologically clean direct conversion of the chemical energy into electricity, avoiding the efficiency limitation by Carnot’s cycle for thermochemical conversion. However, the practical development of SOFC faces a number of unresolved fundamental problems, in particular concerning the kinetics of the electrode reactions, especially oxygen reduction reaction. We review recent experimental and theoretical achievements in the current understanding of the cathode performance by exploring and comparing mostly three materials: (La,Sr)MnO3 (LSM), (La,Sr)(Co,Fe)O3 (LSCF) and (Ba,Sr)(Co,Fe)O3 (BSCF). Special attention is paid to a critical evaluation of advantages and disadvantages of BSCF, which shows the best cathode kinetics known so far for oxides. We demonstrate that it is the combined experimental and theoretical analysis of all major elementary steps of the oxygen reduction reaction which allows us to predict the rate determining steps for a given material under specific operational conditions and thus control and improve SOFC performance.

  18. High performance catalyzed-reaction layer for medium temperature operating solid oxide fuel cells

    SciTech Connect

    Watanabe, M.; Uchida, H.; Shibata, M.; Mochizuki, N.; Amikura, K. . Lab. of Electrochemical Energy Conversion)

    1994-02-01

    New concepts for a high performance catalyzed-reaction layer for medium temperature operating solid oxide fuel cells were proposed. Mixed conducting oxide particles, samaria-doped ceria (SDC), were employed as the anode material utilizing highly dispersed noble metal catalysts on their surface. As the cathode material, Sr-doped LaMnO[sub 3] (LSM) particles catalyzed with microcrystalline Pt were employed. Performances of the anode or cathode were examined in the cell using yttria-stabilized zirconia electrolyte at a series of operating temperatures. It was found that the anodic polarization resistance and its activation energy were greatly decreased by loading only a small amount of the catalysts (such as Ru, Rh, and Pt) onto the SDC particles. The polarization loss at the anode showed a minimum value by using the SDC particles with a mean diameter of 1.5 to 2.0 [mu]m. A large depolarizing effect was also observed with a Pt-catalyzed LSM cathode, especially at high current densities.

  19. Effects of anode fabrication parameters on the performance and redox behavior of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Timurkutluk, Bora; Mat, Mahmut D.

    2014-07-01

    Anode supported solid oxide fuel cells (SOFCs) having various anode support porosities and electrolyte thicknesses are developed and their effects on the cell performance and redox behavior of the cell are investigated experimentally. An yttria stabilized zirconia based anode supported membrane electrode group (MEG) is developed with the tape casting, co-sintering and screen printing methodologies. For comparison, various anode supported cells with different electrolyte thickness and anode support porosities are also fabricated. An experimental setup is devised for the performance measurement of the cells before and after redox cycling. The mechanical performance of the cell before and after redox cycling is also measured via three point bending tests. Experimental results reveal that the porosity of the anode support and the thickness of the electrolyte should be carefully decided by considering not only the cell performances but also the redox stability. In addition, after single redox cycle the decrease in the mechanical properties of the cell is found to be around 50% while the same cell shows only around 10% electrochemical performance loss.

  20. Effect of Coal Contaminants on Solid Oxide Fuel System Performance and Service Life

    SciTech Connect

    Krishnan, Gopala N.; Jayaweera, Palitha; Perez, Jordi; Hornbostel, M.; Albritton, John R.; Gupta, Raghubir P.

    2007-10-31

    The U.S. Department of Energy’s SECA program envisions the development of high-efficiency, low-emission, CO2 sequestration-ready, and fuel-flexible technology to produce electricity from fossil fuels. One such technology is the integrated gasification-solid oxide fuel cell (SOFC) that produces electricity from the gas stream of a coal gasifier. SOFCs have high fuel-to-electricity conversion efficiency, environmental compatibility (low NOx production), and modularity. The primary objective of the Phase I study was to determine the sensitivity of the performance of solid oxide fuel cells to trace level contaminants present in a coal-derived gas stream in the temperature range 700° to 900°C. Laboratory-scale tests were performed with 1-inch diameter solid oxide fuel cells procured from InDec B.V., Netherlands. These cells produce 0.15, 0.27, and 0.35 W/cm2 at 700°, 750°, and 800°C, respectively, in a H2 anode feed and are expected to be stable within 10% of the original performance over a period of 2000 h. A simulated coal-derived gas containing 30.0% CO, 30.6% H2 11.8% CO2, 27.6% H2O was used at a rate of ~100 standard cm3/min to determine the effect of contaminants on the electrical performance of the cells. Alumina or zirconia components were used for the gas manifold to prevent loss of contaminants by reaction with the surfaces of the gas manifold Short-term accelerated tests were conducted with several contaminants including As, P, CH3Cl, HCl, Hg, Sb, and Zn vapors. In these tests, AsH3, PH3, Cd vapor and CH3Cl identified as the potential contaminants that can affect the electrical performance of SOFCs. The effect of some of these contaminants varied with the operating temperature. Cell failure due to contact break inside the anode chamber occurred when the cell was exposed to 10 ppm arsenic vapor at 800°C. The electrical performance of SOFC

  1. Numerical Modeling of the Distributed Electrochemistry and Performance of Solid Oxide Fuel Cells

    SciTech Connect

    Recknagle, Kurtis P.; Ryan, Emily M.; Khaleel, Mohammad A.

    2011-12-01

    A cell-level distributed electrochemistry (DEC) modeling tool has been developed to enable prediction of solid oxide fuel cell performance by considering the coupled and spatially varying multi-physics that occur within the tri-layer. The approach calculates the distributed electrochemistry within the electrodes, which includes the charge transfer and electric potential fields, ion transport throughout the tri-layer, and gas distributions within the composite and porous electrodes. The thickness of the electrochemically active regions within the electrodes is calculated along with the distributions of charge transfer. The DEC modeling tool can examine the overall SOFC performance based on electrode microstructural parameters, such as particle size, pore size, porosity factor, electrolyte and electrode phase volume fractions, and triple-phase-boundary length. Recent developments in electrode fabrication methods have lead to increased interest in using graded and nano-structured electrodes to improve the electrochemical performance of SOFCs. This paper demonstrates how the DEC modeling tool can be used to help design novel electrode microstructures by optimizing a graded anode for high electrochemical performance.

  2. Effect of Coal Contaminants on Solid Oxide Fuel System Performance and Service Life

    SciTech Connect

    Gopala Krishnan; P. Jayaweera; J. Bao; J. Perez; K. H. Lau; M. Hornbostel; A. Sanjurjo; J. R. Albritton; R. P. Gupta

    2008-09-30

    The U.S. Department of Energy's SECA program envisions the development of high-efficiency, low-emission, CO{sub 2} sequestration-ready, and fuel-flexible technology to produce electricity from fossil fuels. One such technology is the integrated gasification-solid oxide fuel cell (SOFC) that produces electricity from the gas stream of a coal gasifier. SOFCs have high fuel-to-electricity conversion efficiency, environmental compatibility (low NO{sub x} production), and modularity. Naturally occurring coal has many impurities and some of these impurities end in the fuel gas stream either as a vapor or in the form of fine particulate matter. Establishing the tolerance limits of SOFCs for contaminants in the coal-derived gas will allow proper design of the fuel feed system that will not catastrophically damage the SOFC or allow long-term cumulative degradation. The anodes of Ni-cermet-based SOFCs are vulnerable to degradation in the presence of contaminants that are expected to be present in a coal-derived fuel gas stream. Whereas the effects of some contaminants such as H{sub 2}S, NH{sub 3} and HCl have been studied, the effects of other contaminants such as As, P, and Hg have not been ascertained. The primary objective of this study was to determine the sensitivity of the performance of solid oxide fuel cells to trace level contaminants present in a coal-derived gas stream in the temperature range 700 to 900 C. The results were used to assess catastrophic damage risk and long-term cumulative effects of the trace contaminants on the lifetime expectancy of SOFC systems fed with coal-derived gas streams.

  3. Insights into CO poisoning in high performance proton-conducting solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Yan, Ning; Fu, Xian-Zhu; Chuang, Karl T.; Luo, Jing-Li

    2014-05-01

    High performance anode supported proton-conducting solid oxide fuel cells (PC-SOFC) were fabricated and their performance in syngas was studied. PC-SOFC button cells produced a maximum power density of 812 mW cm-2 in H2 at 750 °C. It was found that the CO-containing feed streams could drastically degrade the performance of PC-SOFC. Based on the experimental results and the theoretical analysis, the detailed process of the CO-induced Ni catalyst deactivation was identified. This process could be divided into three distinguishable stages during the continuous exposure of the Ni catalyst in the CO-containing environment. The first stage could be described using the CO surface active site blocking mechanism, which was further confirmed by CO/H2 competitive adsorption model. The second stage deactivation was proposed to be related to the carbon deposition at TPB (Triple-phase Boundary). The deactivation during this stage was accelerated by the electrochemical conversion of H2. The last stage was attributed to the coking of Ni catalyst and the resulted metal dusting effect.

  4. Performance Assessment of Single Electrode-Supported Solid Oxide Cells Operating in the Steam Electrolysis Mode

    SciTech Connect

    X. Zhang; J. E. O'Brien; R. C. O'Brien; N. Petigny

    2011-11-01

    An experimental study is under way to assess the performance of electrode-supported solid-oxide cells operating in the steam electrolysis mode for hydrogen production. Results presented in this paper were obtained from single cells, with an active area of 16 cm{sup 2} per cell. The electrolysis cells are electrode-supported, with yttria-stabilized zirconia (YSZ) electrolytes ({approx}10 {mu}m thick), nickel-YSZ steam/hydrogen electrodes ({approx}1400 {mu}m thick), and modified LSM or LSCF air-side electrodes ({approx}90 {mu}m thick). The purpose of the present study is to document and compare the performance and degradation rates of these cells in the fuel cell mode and in the electrolysis mode under various operating conditions. Initial performance was documented through a series of voltage-current (VI) sweeps and AC impedance spectroscopy measurements. Degradation was determined through long-term testing, first in the fuel cell mode, then in the electrolysis mode. Results generally indicate accelerated degradation rates in the electrolysis mode compared to the fuel cell mode, possibly due to electrode delamination. The paper also includes details of an improved single-cell test apparatus developed specifically for these experiments.

  5. Hydrogen Production Performance of a 10-Cell Planar Solid-Oxide Electrolysis Stack

    SciTech Connect

    James O'Brien; Carl Stoots; Steve Herring; J. Hartvigsen

    2005-05-01

    An experimental study is under way to assess the performance of solid-oxide cells operating in the steam electrolysis mode for hydrogen production over a temperature range of 800 to 900ºC. Results presented in this paper were obtained from a ten-cell planar electrolysis stack, with an active area of 64 cm2 per cell. The electrolysis cells are electrolytesupported, with scandia-stabilized zirconia electrolytes (~140 µm thick), nickel-cermet steam/hydrogen electrodes, and manganite air-side electrodes. The metallic interconnect plates are fabricated from ferritic stainless steel. The experiments were performed over a range of steam inlet mole fractions (0.1 - 0.6), gas flow rates (1000 - 4000 sccm), and current densities (0 to 0.38 A/cm2). Steam consumption rates associated with electrolysis were measured directly using inlet and outlet dewpoint instrumentation. Cell operating potentials and cell current were varied using a programmable power supply. Hydrogen production rates up to 100 Normal liters per hour were demonstrated. Values of area-specific resistance and stack internal temperatures are presented as a function of current density. Stack performance is shown to be dependent on inlet steam flow rate.

  6. Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process

    NASA Astrophysics Data System (ADS)

    Hackett, Gregory A.; Gerdes, Kirk; Song, Xueyan; Chen, Yun; Shutthanandan, Vaithiyalingam; Engelhard, Mark; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

    2012-09-01

    Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm-2 degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm-2 degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  7. Performance of solid oxide fuel cells operaated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, G.; Gerdes, K.; Song, X.; Chen, Y.; Shutthanandan, V.; Englehard, M.; Zhu, Z.; Thevuthasan, S.; Gemmen, R.

    2012-01-01

    Solid oxide fuel cells (SOFCs) are being developed for integrated gasification power plants that generate electricity from coal at 50% efficiency. The interaction of trace metals in coal syngas with Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but test data from direct coal syngas exposure are sparsely available. This effort evaluates the significance of performance losses associated with exposure to direct coal syngas. Specimen are operated in a unique mobile test skid that is deployed to the research gasifier at NCCC in Wilsonville, AL. The test skid interfaces with a gasifier slipstream to deliver hot syngas to a parallel array of twelve SOFCs. During the 500 h test period, all twelve cells are monitored for performance at four current densities. Degradation is attributed to syngas exposure and trace material attack on the anode structure that is accelerated at increasing current densities. Cells that are operated at 0 and 125 mA cm{sup 2} degrade at 9.1 and 10.7% per 1000 h, respectively, while cells operated at 250 and 375 mA cm{sup 2} degrade at 18.9 and 16.2% per 1000 h, respectively. Spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  8. High-performance cathode-supported solid oxide fuel cells with copper cermet anodes

    NASA Astrophysics Data System (ADS)

    Zhao, Lin; Ye, Xiaofeng; Zhan, Zhongliang

    2011-08-01

    Thin film solid oxide fuel cells, composed of thin coatings of 8 mol% Y2O3-stabilized ZrO2 (YSZ), thick substrates of infiltrated La0.8S0.2FeO3 (LSF)-YSZ cathodes and CuO-SDC (Ce0.85Sm0.15O1.925)-ceria anodes, are fabricated using the conventional tape casting and infiltration methods. Infiltrated LSF-YSZ cathodes exhibit a much lower interfacial polarization resistance than (La0.8Sr0.2)0.98MnO3 (LSM)-YSZ cathodes due to the mixed ionic and electronic conducting behavior of LSF, especially at low operation temperatures. The single cell has shown good and stable performance in hydrogen and hydrocarbon fuels. Maximum power densities for hydrogen, propane, dodecane and low sulfur diesel at 800 °C are 0.62 W cm-2, 0.40 W cm-2, 0.37 W cm-2 and 0.36 W cm-2, respectively.

  9. Performance of solid oxide fuel cells operated with coal syngas provided directly from a gasification process

    SciTech Connect

    Hackett, Gregory A.; Gerdes, Kirk R.; Song, Xueyan; Chen, Yun; Shutthanandan, V.; Engelhard, Mark H.; Zhu, Zihua; Thevuthasan, Suntharampillai; Gemmen, Randall

    2012-09-15

    Solid oxide fuel cells (SOFCs) are presently being developed for gasification integrated power plants that generate electricity from coal at 50+% efficiency. The interaction of trace metals in coal syngas with the Ni-based SOFC anodes is being investigated through thermodynamic analyses and in laboratory experiments, but direct test data from coal syngas exposure are sparsely available. This research effort evaluates the significance of SOFC performance losses associated with exposure of a SOFC anode to direct coal syngas. SOFC specimen of industrially relevant composition are operated in a unique mobile test skid that was deployed to the research gasifier at the National Carbon Capture Center (NCCC) in Wilsonville, AL. The mobile test skid interfaces with a gasifier slipstream to deliver hot syngas (up to 300°C) directly to a parallel array of 12 button cell specimen, each of which possesses an active area of approximately 2 cm2. During the 500 hour test period, all twelve cells were monitored for performance at four discrete operating current densities, and all cells maintained contact with a data acquisition system. Of these twelve, nine demonstrated good performance throughout the test, while three of the cells were partially compromised. Degradation associated with the properly functioning cells was attributed to syngas exposure and trace material attack on the anode structure that was accelerated at increasing current densities. Cells that were operated at 0 and 125 mA/cm² degraded at 9.1 and 10.7% per 1000 hours, respectively, while cells operated at 250 and 375 mA/cm² degraded at 18.9 and 16.2% per 1000 hours, respectively. Post-trial spectroscopic analysis of the anodes showed carbon, sulfur, and phosphorus deposits; no secondary Ni-metal phases were found.

  10. Design and performance of tubular flat-plate solid oxide fuel cell

    SciTech Connect

    Matsushima, T.; Ikeda, D.; Kanagawa, H.

    1996-12-31

    With the growing interest in conserving the environmental conditions, much attention is being paid to Solid Oxide Fuel Cell (SOFC), which has high energy-conversion efficiency. Many organizations have conducted studies on tubular and flat type SOFCs. Nippon Telegraph and Telephone Corporation (NTT) has studied a combined tubular flat-plate SOFC, and already presented the I-V characteristics of a single cell. Here, we report the construction of a stack of this SOFC cell and successful generation tests results.

  11. Regenerative Performance of the NASA Symmetrical Solid Oxide Fuel Cell Design

    NASA Technical Reports Server (NTRS)

    Cable, Thomas L.; Setlock, John A.; Farmer, Serene C.; Eckel, Andy J.

    2009-01-01

    The NASA Glenn Research Center is developing both a novel cell design (BSC) and a novel ceramic fabrication technique to produce fuel cells predicted to exceed a specific power density of 1.0 kW/kg. The NASA Glenn cell design has taken a completely different approach among planar designs by removing the metal interconnect and returning to the use of a thin, doped LaCrO3 interconnect. The cell is structurally symmetrical. Both electrodes support the thin electrolyte and contain micro-channels for gas flow-- a geometry referred to as a bi-electrode supported cell or BSC. The cell characteristics have been demonstrated under both SOFC and SOE conditions. Electrolysis tests verify that this cell design operates at very high electrochemical voltage efficiencies (EVE) and high H2O conversion percentages, even at the low flow rates predicted for closed loop systems encountered in unmanned aerial vehicle (UAV) applications. For UAVs the volume, weight and the efficiency are critical as they determine the size of the water tank, the solar panel size, and other system requirements. For UAVs, regenerative solid oxide fuel cell stacks (RSOFC) use solar panels during daylight to generate power for electrolysis and then operate in fuel cell mode during the night to power the UAV and electronics. Recent studies, performed by NASA for a more electric commercial aircraft, evaluated SOFCs for auxiliary power units (APUs). System studies were also conducted for regenerative RSOFC systems. One common requirement for aerospace SOFCs and RSOFCs, determined independently in each application study, was the need for high specific power density and volume density, on the order of 1.0 kW/kg and greater than 1.0 kW/L. Until recently the best reported performance for SOFCs was 0.2 kW/kg or less for stacks. NASA Glenn is working to prototype the light weight, low volume BSC design for such high specific power aerospace applications.

  12. Numeric Design and Performance Analysis of Solid Oxide Fuel Cell -- Gas Turbine Hybrids on Aircraft

    NASA Astrophysics Data System (ADS)

    Hovakimyan, Gevorg

    The aircraft industry benefits greatly from small improvements in aircraft component design. One possible area of improvement is in the Auxiliary Power Unit (APU). Modern aircraft APUs are gas turbines located in the tail section of the aircraft that generate additional power when needed. Unfortunately the efficiency of modern aircraft APUs is low. Solid Oxide Fuel Cell/Gas Turbine (SOFC/GT) hybrids are one possible alternative for replacing modern gas turbine APUs. This thesis investigates the feasibility of replacing conventional gas turbine APUs with SOFC/GT APUs on aircraft. An SOFC/GT design algorithm was created in order to determine the specifications of an SOFC/GT APU. The design algorithm is comprised of several integrated modules which together model the characteristics of each component of the SOFC/GT system. Given certain overall inputs, through numerical analysis, the algorithm produces an SOFC/GT APU, optimized for specific power and efficiency, capable of performing to the required specifications. The SOFC/GT design is then input into a previously developed quasi-dynamic SOFC/GT model to determine its load following capabilities over an aircraft flight cycle. Finally an aircraft range study is conducted to determine the feasibility of the SOFC/GT APU as a replacement for the conventional gas turbine APU. The design results show that SOFC/GT APUs have lower specific power than GT systems, but have much higher efficiencies. Moreover, the dynamic simulation results show that SOFC/GT APUs are capable of following modern flight loads. Finally, the range study determined that SOFC/GT APUs are more attractive over conventional APUs for longer range aircraft.

  13. Electrochemical Performance and Stability of the Cathode for Solid Oxide Fuel Cells II. Role of Ni diffusion on LSM performance

    SciTech Connect

    Zhou, Xiao Dong; Simner, Steven P; Templeton, Jared W; Nie, Zimin; Stevenson, Jeffry W; Gorman, B P

    2010-03-26

    The sintering of a standard (La0.8Sr0.2)0.98MnO3 (LSM-20) solid oxide fuel cell cathode composition (in the temperature range of 1050-1200ºC) on anode-supported cells utilizing a Ni-YSZ anode and thin YSZ electrolyte (<10 μm thickness) has revealed the need for a protective ceria interlayer to prevent a detrimental interaction between the YSZ and the LSM. The interaction, however, is not the typically assumed formation of insulating La- and/or Sr-zirconate, but rather the result of Ni diffusion from the anode through the YSZ electrolyte and into the LSM resulting in coarsening and increased densification of the LSM microstructure. As an alternative to the use of a protective ceria interlayer, the presence of YSZ in the cathode material was able to suppress coarsening of LSM, thereby significantly improving the electrochemical performance.

  14. SOLID OXIDE FUEL CELL CATHODES: Polarization Mechanisms and Modeling of the Electrochemical Performance

    NASA Astrophysics Data System (ADS)

    Fleig, Jurgen

    2003-08-01

    Several recent experimental and numerical investigations have contributed to the improved understanding of the electrochemical mechanisms taking place at solid oxide fuel cell (SOFC) cathodes and yielded valuable information on the relationships between alterable parameters (geometry/material) and the cathodic polarization resistance. Efforts to reduce the polarization resistance in SOFCs can benefit from these results, and some important aspects of the corresponding studies are reviewed. Experimental results, particularly measurements using geometrically well-defined Sr-doped LaMnO3 (LSM) cathodes, are discussed. In regard to simulations, the different levels of sophistication used in SOFC electrode modeling studies are summarized and compared. Exemplary simulations of mixed conducting cathodes that show the capabilities and limits of different modeling levels are described.

  15. High-temperature "spectrochronopotentiometry": correlating electrochemical performance with in situ Raman spectroscopy in solid oxide fuel cells.

    PubMed

    Kirtley, John D; Halat, David M; McIntyre, Melissa D; Eigenbrodt, Bryan C; Walker, Robert A

    2012-11-20

    Carbon formation or "coking" on solid oxide fuel cell (SOFC) anodes adversely affects performance by blocking catalytic sites and reducing electrochemical activity. Quantifying these effects, however, often requires correlating changes in SOFC electrochemical efficiency measured during operation with results from ex situ measurements performed after the SOFC has been cooled and disassembled. Experiments presented in this work couple vibrational Raman spectroscopy with chronopotentiometry to observe directly the relationship between graphite deposited on nickel cermet anodes and the electrochemical performance of SOFCs operating at 725 °C. Raman spectra from Ni cermet anodes at open circuit voltage exposed to methane show a strong vibrational band at 1556 cm(-1) assigned to the "G" mode of highly ordered graphite. When polarized in the absence of a gas-phase fuel, these carbon-loaded anodes operate stably, oxidizing graphite to form CO and CO(2). Disappearance of graphite intensity measured in the Raman spectra is accompanied by a steep ∼0.8 V rise in the cell potential needed to keep the SOFC operating under constant current conditions. Continued operation leads to spectroscopically observable Ni oxidation and another steep rise in cell potential. Time-dependent spectroscopic and electrochemical measurements pass through correlated equivalence points providing unequivocal, in situ evidence that identifies how SOFC performance depends on the chemical condition of its anode. Chronopotentiometric data are used to quantify the oxide flux necessary to eliminate the carbon initially present on the SOFC anode, and data show that the oxidation mechanisms responsible for graphite removal correlate directly with the electrochemical condition of the anode as evidenced by voltammetry and impedance measurements. Electrochemically oxidizing the Ni anode damages the SOFC significantly and irreversibly. Anodes that have been reconstituted following electrochemical oxidation of

  16. Performance and durability of anode-supported flat-tubular solid oxide fuel cells with Ag-infiltrated cathodes.

    PubMed

    Pi, Seuk-Hoon; Lee, Jong-Won; Lee, Seung-Bok; Lim, Tak-Hyoung; Park, Seok-Joo; Park, Chong-Ook; Song, Rak-Hyun

    2014-10-01

    An anode-supported flat-tubular solid oxide fuel cell is an advanced cell design, which offers many advantages including a high volumetric power density, a minimized sealing area and a high resistance to thermal cycling. Infiltration of nano-sized noble metal catalysts into a porous cathode is known to be an effective method to improve cathode performances at reduced temperatures, but the cathode stability is of potential concern. This study addresses the performance and durability of anode-supported flat-tubular solid oxide fuel cells with Ag-infiltrated cathodes. Uniformly dispersed Ag nanoparticles on the cathode are formed via a wet infiltration technique combined with subsequent heat-treatment. Although the Ag infiltration results in improved cell performance, the durability tests indicate that the cell performance degrades over time and that the degradation rate increases with increasing Ag loading in the cathode. The observed performance degradation is mainly attributed to formation of large-scale Ag agglomerates. A strategy based on an inter-dispersed composite of Ag and CeO2 nanoparticles is proposed to mitigate the performance degradation. PMID:25942845

  17. MATERIAL AND PROCESS DEVELOPMENT LEADING TO ECONOMICAL HIGH-PERFORMANCE THIN-FILM SOLID OXIDE FUEL CELLS

    SciTech Connect

    Jie Guan; Nguyen Minh

    2003-12-01

    This report summarizes the results of the work conducted under the program: ''Material and Process Development Leading to Economical High-Performance Thin-Film Solid Oxide Fuel Cells'' under contract number DE-AC26-00NT40711. The program goal is to advance materials and processes that can be used to produce economical, high-performance solid oxide fuel cells (SOFC) capable of achieving extraordinary high power densities at reduced temperatures. Under this program, anode-supported thin electrolyte based on lanthanum gallate (LSMGF) has been developed using tape-calendering process. The fabrication parameters such as raw materials characteristics, tape formulations and sintering conditions have been evaluated. Dense anode supported LSGMF electrolytes with thickness range of 10-50 micron have been fabricated. High performance cathode based on Sr{sub 0.5}Sm{sub 0.5}CoO{sub 3} (SSC) has been developed. Polarization of {approx}0.23 ohm-cm{sup 2} has been achieved at 600 C with Sr{sub 0.5}Sm{sub 0.5}CoO{sub 3}cathode. The high-performance SSC cathode and thin gallate electrolyte have been integrated into single cells and cell performance has been characterized. Tested cells to date generally showed low performance because of low cell OCVs and material interactions between NiO in the anode and lanthanum gallate electrolyte.

  18. High-performance anode-supported solid oxide fuel cell with impregnated electrodes

    NASA Astrophysics Data System (ADS)

    Osinkin, D. A.; Bogdanovich, N. M.; Beresnev, S. M.; Zhuravlev, V. D.

    2015-08-01

    The 61%NiO + 39%Zr0.84Y0.16O1.92 (NiO-YSZ) and 56%NiO + 44%Zr0.83Sc0.16Ce0.01O1.92 (NiO-CeSSZ) composite powders have been prepared using two-steps and one-step combustion synthesis, respectively. The Ni-YSZ anode substrate with a low level of electrical resistance (less than 1 mOhm cm) and porosity of about 53% in the reduced state was fabricated. The functional layer of the anode with the high level of electrochemical activity was made of NiO-CeSSZ. The single anode-supported solid oxide fuel cell with the bi-layer Ni-cermet anode, Zr0.84Sc0.16O1.92 film electrolyte and the Pt + 3% Zr0.84Y0.16O1.92 cathode was fabricated. The power density and the U-I curves of the fuel cell at initial state and after impregnation of the cathode and anode by praseodymium and cerium oxides, respectively, have been measured at different temperatures. The maximum of power density of the initial fuel cell was 0.35 W cm-2 at conditions of wet hydrogen (air) supply to the anode (cathode) at 900 °C. After the electrodes were impregnated, the value of power density increased by seven times and was approximately 2.4 W cm-2 at 0.6 V. It was suggested that after the electrodes impregnation the polarization resistance of the fuel cell was determined by the gas diffusion in the supported anode.

  19. High performance Bi-layered electrolytes via atomic layer deposition for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Jee, Youngseok; Cho, Gu Young; An, Jihwan; Kim, Hae-Ryoung; Son, Ji-Won; Lee, Jong-Ho; Prinz, Fritz B.; Lee, Min Hwan; Cha, Suk Won

    2014-05-01

    This study investigates the functionality of bi-layered electrolytes in intermediate temperature solid oxide fuel cells. A thin yttria-stabilized zirconia (YSZ) layer is expected to protect the underlying gadolinia doped ceria (GDC) electrolyte from being chemically reduced and significantly improve cell stability and durability. Although a thinner YSZ layer is preferable to minimize ohmic loss, there are limitations as to how thin the YSZ film can be and still serves as a valid protection layer. The limitation is partially attributed to the inter-diffusion and significant morphological changes during the high temperature sintering processes. In this study, a stable operation was demonstrated for extended duration (>80 h) with only a 28 nm YSZ layer (corresponding to a YSZ/GDC thickness ratio of 6.5 × 10-5) when limitations in both fabrication (<∼800 °C) and operating conditions (<∼600 °C, dry H2) were imposed. Furthermore, the functionality of a protection layer with a given thickness was found to strongly depend on the method of depositing the protective layer. Protective layers deposited by atomic layer deposition (ALD) can be much thinner than those prepared by physical vapor deposition; the YSZ/GDC thickness ratio for a stable operation approached close to a theoretical value when the ALD was used.

  20. Synthesis and electrochemical performances of LiNiCuZn oxides as anode and cathode catalyst for low temperature solid oxide fuel cell.

    PubMed

    Jing, Y; Qin, H; Liu, Q; Singh, M; Zhu, B

    2012-06-01

    Low temperature solid oxide fuel cell (LTSOFC, 300-600 degrees C) is developed with advantages compared to conventional SOFC (800-1000 degrees C). The electrodes with good catalytic activity, high electronic and ionic conductivity are required to achieve high power output. In this work, a LiNiCuZn oxides as anode and cathode catalyst is prepared by slurry method. The structure and morphology of the prepared LiNiCuZn oxides are characterized by X-ray diffraction and field emission scanning electron microscopy. The LiNiCuZn oxides prepared by slurry method are nano Li0.28Ni0.72O, ZnO and CuO compound. The nano-crystallites are congregated to form ball-shape particles with diameter of 800-1000 nm. The LiNiCuZn oxides electrodes exhibits high ion conductivity and low polarization resistance to hydrogen oxidation reaction and oxygen reduction reaction at low temperature. The LTSOFC using the LiNiCuZn oxides electrodes demonstrates good cell performance of 1000 mW cm(-2) when it operates at 470 degrees C. It is considered that nano-composite would be an effective way to develop catalyst for LTSOFC. PMID:22905585

  1. Improved microstructure and performance of Ni-based anode for intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Hua, Bin; Zhang, Wenying; Li, Meng; Wang, Xin; Chi, Bo; Pu, Jian; Li, Jian

    2014-02-01

    Three kinds of anodes prepared by NiO impregnation, (Ni, Mg)O impregnation and conventional sintering methods are investigated under the conditions of anodic current polarization and redox cycling. The optimized NiO loading in the NiO-impregnated anode is 40 wt%; and the minimum polarization resistance is 1.40, 0.71 and 0.60 Ω cm2 at 700, 750 and 800 °C, respectively, due to the increased triple phase boundary and conductivity that promote the charge-transfer process of H2 oxidation reaction. The conventional Ni-YSZ cermet anode is less sensitive to the current polarization at 200 mA cm-2; however, its polarization resistance is much higher than those of the impregnated anodes. (Ni, Mg)O impregnation improves the performance durability and redox-ability at 800 °C, with a low polarization resistance of 0.93 Ω cm2 after 48 h of current polarization and of 0.71 Ω cm2 after 10 redox cycles. The addition of Mg lowers the reducibility of (Ni, Mg)O particles; and its improved electrochemical performance and redox cycling resistance are attributed to its stabilized microstructure consisting of nano-scale Ni particles distributed on the surface of the pre-sintered YSZ scaffold. The agglomeration of fine Ni particles is suppressed by the unreduced (Ni, Mg)O in the anode.

  2. Effects of the Use of Pore Formers on Performance of an Anode supported Solid Oxide Fuel Cell

    SciTech Connect

    Haslam, J J; Pham, A; Chung, B W; DiCarlo, J F; Glass, R S

    2003-12-04

    The effects of amount of pore former used to produce porosity in the anode of an anode supported planar solid oxide fuel cell were examined. The pore forming material utilized was rice starch. The reduction rate of the anode material was measured by Thermogravimetric Analysis (TGA) to qualitatively characterize the gas transport within the porous anode materials. Fuel cells with varying amounts of porosity produced by using rice starch as a pore former were tested. The performance of the fuel cell was the greatest with an optimum amount of pore former used to create porosity in the anode. This optimum is believed to be related to a trade off between increasing gas diffusion to the active three-phase boundary region of the anode and the loss of performance due to the replacement of active three-phase boundary regions of the anode with porosity.

  3. Evaluation of Ca3Co2O6 as cathode material for high-performance solid-oxide fuel cell

    PubMed Central

    Wei, Tao; Huang, Yun-Hui; Zeng, Rui; Yuan, Li-Xia; Hu, Xian-Luo; Zhang, Wu-Xing; Jiang, Long; Yang, Jun-You; Zhang, Zhao-Liang

    2013-01-01

    A cobalt-based thermoelectric compound Ca3Co2O6 (CCO) has been developed as new cathode material with superior performance for intermediate-temperature (IT) solid-oxide fuel cell (SOFC). Systematic evaluation has been carried out. Measurement of thermal expansion coefficient (TEC), thermal-stress (σ) and interfacial shearing stress (τ) with the electrolyte show that CCO matches well with several commonly-used IT electrolytes. Maximum power density as high as 1.47 W cm−2 is attained at 800°C, and an additional thermoelectric voltage of 11.7 mV is detected. The superior electrochemical performance, thermoelectric effect, and comparable thermal and mechanical behaviors with the electrolytes make CCO to be a promising cathode material for SOFC. PMID:23350032

  4. Evaluation of Ca3Co2O6 as cathode material for high-performance solid-oxide fuel cell.

    PubMed

    Wei, Tao; Huang, Yun-Hui; Zeng, Rui; Yuan, Li-Xia; Hu, Xian-Luo; Zhang, Wu-Xing; Jiang, Long; Yang, Jun-You; Zhang, Zhao-Liang

    2013-01-01

    A cobalt-based thermoelectric compound Ca(3)Co(2)O(6) (CCO) has been developed as new cathode material with superior performance for intermediate-temperature (IT) solid-oxide fuel cell (SOFC). Systematic evaluation has been carried out. Measurement of thermal expansion coefficient (TEC), thermal-stress (σ) and interfacial shearing stress (τ) with the electrolyte show that CCO matches well with several commonly-used IT electrolytes. Maximum power density as high as 1.47 W cm(-2) is attained at 800°C, and an additional thermoelectric voltage of 11.7 mV is detected. The superior electrochemical performance, thermoelectric effect, and comparable thermal and mechanical behaviors with the electrolytes make CCO to be a promising cathode material for SOFC. PMID:23350032

  5. Solid oxide materials research accelerated electrochemical testing

    SciTech Connect

    Windisch, C.; Arey, B.

    1995-08-01

    The objectives of this work were to develop methods for accelerated testing of cathode materials for solid oxide fuel cells under selected operating conditions. The methods would be used to evaluate the performance of LSM cathode material.

  6. LONG-TERM PERFORMANCE OF SOLID OXIDE STACKS WITH ELECTRODE-SUPPORTED CELLS OPERATING IN THE STEAM ELECTROLYSIS MODE

    SciTech Connect

    J. E. O'Brien; R. C. O'Brien; X. Zhang; G. Tao; B. J. Butler

    2011-11-01

    Performance characterization and durability testing have been completed on two five-cell high-temperature electrolysis stacks constructed with advanced cell and stack technologies. The solid oxide cells incorporate a negative-electrode-supported multi-layer design with nickel-zirconia cermet negative electrodes, thin-film yttria-stabilized zirconia electrolytes, and multi-layer lanthanum ferrite-based positive electrodes. The per-cell active area is 100 cm2. The stack is internally manifolded with compliant mica-glass seals. Treated metallic interconnects with integral flow channels separate the cells. Stack compression is accomplished by means of a custom spring-loaded test fixture. Initial stack performance characterization was determined through a series of DC potential sweeps in both fuel cell and electrolysis modes of operation. Results of these sweeps indicated very good initial performance, with area-specific resistance values less than 0.5 ?.cm2. Long-term durability testing was performed with A test duration of 1000 hours. Overall performance degradation was less than 10% over the 1000-hour period. Final stack performance characterization was again determined by a series of DC potential sweeps at the same flow conditions as the initial sweeps in both electrolysis and fuel cell modes of operation. A final sweep in the fuel cell mode indicated a power density of 0.356 W/cm2, with average per-cell voltage of 0.71 V at a current of 50 A.

  7. Solid-oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Fee, D. C.; Ackerman, J. P.

    Solid-Oxide Fuel Cell (SOFC) systems offer significant advantages for a variety of fuels and applications. The simplicity and high efficiency of a direct reforming, contaminant-tolerant power system is advantageous for small natural gas or volatile liquid-fueled utility and industrial congeneration plants, as well as residential use. The further gain in efficiency from the incorporation of a bottoming cycle in large-scale plants is advantageous for coal-fueled utility baseload or industrial cogeneration facilities. Development of SOFC components is well advanced. The present effort focuses on improving cell life and performance as well as integration of cells into an array.

  8. Creep Behavior of Glass/Ceramic Sealant and its Effect on Long-term Performance of Solid Oxide Fuel Cells

    SciTech Connect

    Liu, Wenning N.; Sun, Xin; Koeppel, Brian J.; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2009-10-14

    The creep behavior of glass or glass-ceramic sealant materials used in solid oxide fuel cells (SOFCs) becomes relevant under SOFC operating temperatures. In this paper, the creep of glass-ceramic sealants was experimentally examined, and a standard linear solid model was applied to capture the creep behavior of glass ceramic sealant materials developed for planar SOFCs at high temperatures. The parameters of this model were determined based on the creep test results. Furthermore, the creep model was incorporated into finite-element software programs SOFC-MP and Mentat-FC developed at Pacific Northwest National Laboratory for multi-physics simulation of SOFCs. The effect of creep of glass ceramic sealant materials on the long-term performance of SOFC stacks was investigated by studying the stability of the flow channels and the stress redistribution in the glass seal and on the various interfaces of the glass seal with other layers. Finite element analyses were performed to quantify the stresses in various parts. The stresses in glass seals were released because of creep behavior during operations.

  9. Green fabrication of composite cathode with attractive performance for solid oxide fuel cells through facile inkjet printing

    NASA Astrophysics Data System (ADS)

    Li, Chao; Chen, Huili; Shi, Huangang; Tade, Moses O.; Shao, Zongping

    2015-01-01

    The inkjet printing technique has numerous advantages and is attractive in solid oxide fuel cell (SOFC) fabrication, especially for the dense thin electrolyte layer because of its ultrafine powder size. In this study, we exploited the technique for the fabrication of a porous SDC/SSC composite cathode layer using environmentally friendly water-based ink. An optimized powder synthesis method was applied to the preparation of the well-dispersed suspension. In view of the easy sintering of the thin film layer prepared by inkjet printing, 10 wt.% pore former was introduced to the ink. The results indicate that the cell with the inkjet printing cathode layer exhibits a fantastic electrochemical performance, with a PPD as high as 940 mW cm-2 at 750 °C, which is comparable to that of a cell prepared using the conventional wet powder spraying method, suggesting a promising application of inkjet printing on electrode layer fabrication.

  10. Anode gas recirculation for improving the performance and cost of a 5-kW solid oxide fuel cell system

    NASA Astrophysics Data System (ADS)

    Torii, Ryohei; Tachikawa, Yuya; Sasaki, Kazunari; Ito, Kohei

    2016-09-01

    Solid oxide fuel cells (SOFCs) have the potential to efficiently convert chemical energy into electricity and heat and are expected to be implemented in stationary combined heat and power (CHP) systems. This paper presents the heat balance analysis for a 5-kW medium-sized integrated SOFC system and the evaluation of the effect of anode gas recirculation on the system performance. The risk of carbon deposition on an SOFC anode due to anode gas recirculation is also assessed using the C-H-O diagram obtained from thermodynamic equilibrium calculations. These results suggest that a higher recirculation ratio increases net fuel utilization and improves the electrical efficiency of the SOFC system. Furthermore, cost simulation of the SOFC system and comparison with the cost of electricity supply by a power grid indicates that the capital cost is sufficiently low to popularize the SOFC system in terms of the total cost over one decade.

  11. Integrated Solid/Nanoporous Copper/Oxide Hybrid Bulk Electrodes for High-performance Lithium-Ion Batteries

    PubMed Central

    Hou, Chao; Lang, Xing-You; Han, Gao-Feng; Li, Ying-Qi; Zhao, Lei; Wen, Zi; Zhu, Yong-Fu; Zhao, Ming; Li, Jian-Chen; Lian, Jian-She; Jiang, Qing

    2013-01-01

    Nanoarchitectured electroactive materials can boost rates of Li insertion/extraction, showing genuine potential to increase power output of Li-ion batteries. However, electrodes assembled with low-dimensional nanostructured transition metal oxides by conventional approach suffer from dramatic reductions in energy capacities owing to sluggish ion and electron transport kinetics. Here we report that flexible bulk electrodes, made of three-dimensional bicontinuous nanoporous Cu/MnO2 hybrid and seamlessly integrated with Cu solid current collector, substantially optimizes Li storage behavior of the constituent MnO2. As a result of the unique integration of solid/nanoporous hybrid architecture that simultaneously enhances the electron transport of MnO2, facilitates fast ion diffusion and accommodates large volume changes on Li insertion/extraction of MnO2, the supported MnO2 exhibits a stable capacity of as high as ~1100 mA h g−1 for 1000 cycles, and ultrahigh charge/discharge rates. It makes the environmentally friendly and low-cost electrode as a promising anode for high-performance Li-ion battery applications. PMID:24096928

  12. Experimental analysis of performance degradation of micro-tubular solid oxide fuel cells fed by different fuel mixtures

    NASA Astrophysics Data System (ADS)

    Calise, F.; Restucccia, G.; Sammes, N.

    This paper analyzes the thermodynamic and electrochemical dynamic performance of an anode supported micro-tubular solid oxide fuel cell (SOFC) fed by different types of fuel. The micro-tubular SOFC used is anode supported, consisting of a NiO and Gd 0.2Ce 0.8O 2- x (GDC) cermet anode, thin GDC electrolyte, and a La 0.6Sr 0.4Co 0.2Fe 0.8O 3- y (LSCF) and GDC cermet cathode. The fabrication of the cells under investigation is briefly summarized, with emphasis on the innovations with respect to traditional techniques. Such micro-tubular cells were tested using a Test Stand consisting of: a vertical tubular furnace, an electrical load, a galvanostast, a bubbler, gas pipelines, temperature, pressure and flow meters. The tests on the micro-SOFC were performed using H 2, CO, CH 4 and H 2O in different combinations at 550 °C, to determine the cell polarization curves under several load cycles. Long-term experimental tests were also performed in order to assess degradation of the electrochemical performance of the cell. Results of the tests were analyzed aiming at determining the sources of the cell performance degradation. Authors concluded that the cell under investigation is particularly sensitive to the carbon deposition which significantly reduces cell performance, after few cycles, when fed by light hydrocarbons. A significant performance degradation is also detected when hydrogen is used as fuel. In this case, the authors ascribe the degradation to the micro-cracks, the change in materials crystalline structure and problems with electrical connections.

  13. Tuning the Thickness of Ba-Containing "Functional" Layer toward High-Performance Ceria-Based Solid Oxide Fuel Cells.

    PubMed

    Gong, Zheng; Sun, Wenping; Shan, Duo; Wu, Yusen; Liu, Wei

    2016-05-01

    Developing highly efficient ceria-based solid oxide fuel cells with high power density is still a big concern for commercial applications. In this work, a novel structured Ce0.8Sm0.2O2-δ (SDC)-based fuel cell with a bilayered anode consisting of Ni-SDC and Ni-BaZr0.1Ce0.7Y0.2O3-δ (Ni-BZCY) was designed. In addition to the catalysis function, the Ni-BZCY anode "functional" layer also provides Ba source for generating an electron-blocking layer in situ at the anode/electrolyte interface during sintering. The Ni-BZCY thickness significantly influences the quality of the electron-blocking layer and electrochemical performances of the cell. The cell with a 50 μm thick Ni-BZCY layer exhibits the best performance in terms of open circuit voltage (OCV) and peak power density (1068 mW cm(-2) at 650 °C). The results demonstrate that this cell with an optimal structure has a distinct advantage of delivering high power performance with a high efficiency at reduced temperatures. PMID:27078722

  14. A neural network estimator of Solid Oxide Fuel Cell performance for on-field diagnostics and prognostics applications

    NASA Astrophysics Data System (ADS)

    Marra, Dario; Sorrentino, Marco; Pianese, Cesare; Iwanschitz, Boris

    2013-11-01

    The paper focuses on the experimental identification and validation of a neural network (NN) model of solid oxide fuel cells (SOFC) aimed at implementing on-field diagnosis of SOFC-based distributed power generators. The use of a black-box model is justified by the complexity and the incomplete knowledge of SOFC electrochemical processes, which may be awkward to simulate given the limited computational resources available on-board in SOFC systems deployed on-field. Suited training procedures and model input selection are proposed to improve NNs accuracy and generalization in predicting voltage variation due to degradation. Particularly, standing the interest in condition monitoring of SOFC performance throughout stack lifetime, input variables were selected in such a way as to account for the time evolution of SOFC stack performance. Different SOFC stacks outputs were tested to assess the generalization capabilities when extending NN prediction to those stacks for which no training data were gathered. The simulations performed on the test sets show the NN ability in simulating real voltage trajectory with satisfactory accuracy, thus confirming the high potential of the proposed model for real-time use on SOFC systems.

  15. High performance anode-supported tubular solid oxide fuel cells fabricated by a novel slurry-casting method

    NASA Astrophysics Data System (ADS)

    Duan, Nan-Qi; Yan, Dong; Chi, Bo; Pu, Jian; Jian, Li

    2015-02-01

    Tubular solid oxide fuel cells were fabricated and evaluated for their microstructure and electrochemical performance. The tubular substrate was prepared by casting NiO-Y2O3 stabilized ZrO2 (YSZ) slurry on the inner wall of a plastic mold (tube). The wall thickness and uniformity were controlled by slurry viscosity and rotation speed of the tube. The cells consisted of Ni-YSZ functional anode, YSZ electrolyte and (La0.8Sr0.2)0.95MnO3-δ (LSM)-YSZ cathode prepared in sequence on the substrate by dip-coating and sintering. Their dimension was 50 mm in length, 0.8 mm in thickness and 10.5 mm in outside diameter. The peak power density of the cell at temperatures between 650 and 850°C was in the range from 85 to 522 mW cm-2 and was greatly enhanced to the range from 308 to 1220 mW cm-2 by impregnating PdO into LSM-YSZ cathode. During a cell testing at 0.7 A cm-2 and 750°C for 282 h, the impregnated PdO particles grew by coalescence, which increased the cathode polarization resistance and so that decreased the cell performance. According to the degradation tendency, the cell performance will be stabilized in a longer run.

  16. High performance anode-supported tubular solid oxide fuel cells fabricated by a novel slurry-casting method

    PubMed Central

    Duan, Nan-Qi; Yan, Dong; Chi, Bo; Pu, Jian; Jian, Li

    2015-01-01

    Tubular solid oxide fuel cells were fabricated and evaluated for their microstructure and electrochemical performance. The tubular substrate was prepared by casting NiO-Y2O3 stabilized ZrO2 (YSZ) slurry on the inner wall of a plastic mold (tube). The wall thickness and uniformity were controlled by slurry viscosity and rotation speed of the tube. The cells consisted of Ni-YSZ functional anode, YSZ electrolyte and (La0.8Sr0.2)0.95MnO3-δ (LSM)-YSZ cathode prepared in sequence on the substrate by dip-coating and sintering. Their dimension was 50 mm in length, 0.8 mm in thickness and 10.5 mm in outside diameter. The peak power density of the cell at temperatures between 650 and 850°C was in the range from 85 to 522 mW cm−2 and was greatly enhanced to the range from 308 to 1220 mW cm−2 by impregnating PdO into LSM-YSZ cathode. During a cell testing at 0.7 A cm−2 and 750°C for 282 h, the impregnated PdO particles grew by coalescence, which increased the cathode polarization resistance and so that decreased the cell performance. According to the degradation tendency, the cell performance will be stabilized in a longer run. PMID:25640168

  17. Numerical Prediction of the Performance of Integrated Planar Solid-Oxide Fuel Cells, with Comparisons of Results from Several Codes

    SciTech Connect

    G. L. Hawkes; J. E. O'Brien; B. A. Haberman; A. J. Marquis; C. M. Baca; D. Tripepi; P. Costamagna

    2008-06-01

    A numerical study of the thermal and electrochemical performance of a single-tube Integrated Planar Solid Oxide Fuel Cell (IP-SOFC) has been performed. Results obtained from two finite-volume computational fluid dynamics (CFD) codes FLUENT and SOHAB and from a two-dimensional inhouse developed finite-volume GENOA model are presented and compared. Each tool uses physical and geometric models of differing complexity and comparisons are made to assess their relative merits. Several single-tube simulations were run using each code over a range of operating conditions. The results include polarization curves, distributions of local current density, composition and temperature. Comparisons of these results are discussed, along with their relationship to the respective imbedded phenomenological models for activation losses, fluid flow and mass transport in porous media. In general, agreement between the codes was within 15% for overall parameters such as operating voltage and maximum temperature. The CFD results clearly show the effects of internal structure on the distributions of gas flows and related quantities within the electrochemical cells.

  18. SOLID OXIDE FUEL CELL MANUFACTURING COST MODEL: SIMULATING RELATIONSHIPS BETWEEN PERFORMANCE, MANUFACTURING, AND COST OF PRODUCTION

    SciTech Connect

    Eric J. Carlson; Yong Yang; Chandler Fulton

    2004-04-20

    The successful commercialization of fuel cells will depend on the achievement of competitive system costs and efficiencies. System cost directly impacts the capital equipment component of cost of electricity (COE) and is a major contributor to the O and M component. The replacement costs for equipment (also heavily influenced by stack life) is generally a major contributor to O and M costs. In this project, they worked with the SECA industrial teams to estimate the impact of general manufacturing issues of interest on stack cost using an activities-based cost model for anode-supported planar SOFC stacks with metallic interconnects. An earlier model developed for NETL for anode supported planar SOFCs was enhanced by a linkage to a performance/thermal/mechanical model, by addition of Quality Control steps to the process flow with specific characterization methods, and by assessment of economies of scale. The 3-dimensional adiabatic performance model was used to calculate the average power density for the assumed geometry and operating conditions (i.e., inlet and exhaust temperatures, utilization, and fuel composition) based on publicly available polarizations curves. The SECA team provided guidance on what manufacturing and design issues should be assessed in this Phase I demonstration of cost modeling capabilities. They considered the impact of the following parameters on yield and cost: layer thickness (i.e., anode, electrolyte, and cathode) on cost and stress levels, statistical nature of ceramic material failure on yield, and Quality Control steps and strategies. In this demonstration of the capabilities of the linked model, only the active stack (i.e., anode, electrolyte, and cathode) and interconnect materials were included in the analysis. Factory costs are presented on an area and kilowatt basis to allow developers to extrapolate to their level of performance, stack design, materials, seal and system configurations, and internal corporate overheads and margin

  19. Effect of calcination temperature on oxidation state of cobalt in calcium cobaltite and relevant performance as intermediate-temperature solid oxide fuel cell cathodes

    NASA Astrophysics Data System (ADS)

    Yu, Shancheng; He, Shoucheng; Chen, Han; Guo, Lucun

    2015-04-01

    Calcium cobaltite materials are synthesized by calcining the mixture of CaCO3 and Co3O4 with the Ca: Co ratio of 3:4. The reactivity of CaCO3 with Co3O4 is evaluated by thermogravimetric analysis (TGA), X-ray powder diffraction (XRD) and X-ray photoelectron spectroscopy (XPS). Thermal expansion coefficient (TEC), electrical conductivity and electrochemical performance as intermediate-temperature solid oxide fuel cells (IT-SOFCs) cathode of as-prepared materials are characterized. The experiment results show that simultaneous decomposition of CaCO3 with calcium cobaltite formation occurs at 650-900 °C. The average valence for Co ions of calcium cobaltite increases with temperature in the range of 750-900 °C, involved in the formation of the compounds Ca3Co4O9 and Ca9Co12O28 at 800 and 900 °C, respectively. The performance of calcium cobaltite cathodes applied in IT-SOFCs is significantly effected by the oxidation state of cobalt ions. As a result, Ca9Co12O28 cathode has a lower area specific resistance (e.g. 41.8% lower at 800 °C) and higher peak power density (e.g. 45.0% higher at 800 °C) than the cathode of Ca3Co4O9.

  20. Mechanical and electrochemical performance of composite cathode contact materials for solid oxide fuel cells

    SciTech Connect

    Tucker, Michael C.; Dejonghe, Lutgard C.; Garcia-Negron, Valerie; Trejo, Rosa M; Lara-Curzio, Edgar

    2013-01-01

    The feasibility of adding glass or inorganic binder to conventional SOFC cathode contact materials (CCM) in order to improve bonding to adjacent materials in the cell stack is assessed. Two glasses (SEM-COM SCZ-8 and Schott GM31107) and one inorganic binder (Aremco 644A) are mixed with LSM particles to produce composite CCM pastes. These are used to bond Mn1.5Co1.5O4-coated stainless steel mesh current collectors to anode-supported button cells. The cells are operated at 800 C for about 1000 h. The cell with SCZ-8 addition to the CCM displays quite stable operation (3.9%/1000 h degradation), whereas the other additives lead to somewhat higher degradation rate. Bonding of the CCM to coated stainless steel coupons is also assessed. Interfacial fracture toughness is determined using a four-point bend test. The fracture toughness for LSM Schott glass (12.3 N mm 1), LSM SCZ-8 glass (6.8 N mm 1) and LSM 644A binder (5.4 N mm 1) are significantly improved relative to pure LSM (1.7 N mm 1). Indeed, addition of binder or glass is found to improve bonding of the CCM layer without sacrificing cell performance.

  1. Performance evaluation of a liquid tin anode solid oxide fuel cell operating under hydrogen, argon and coal

    NASA Astrophysics Data System (ADS)

    Khurana, Sanchit; LaBarbera, Mark; Fedkin, Mark V.; Lvov, Serguei N.; Abernathy, Harry; Gerdes, Kirk

    2015-01-01

    A liquid tin anode solid oxide fuel cell is constructed and investigated under different operating conditions. Electrochemical Impedance Spectroscopy (EIS) is used to reflect the effect of fuel feed as the EIS spectra changes significantly on switching the fuel from argon to hydrogen. A cathode symmetric cell is used to separate the impedance from the two electrodes, and the results indicate that a major contribution to the charge-transfer and mass-transfer impedance arises from the anode. The OCP of 0.841 V for the cell operating under argon as a metal-air battery indicates the formation of a SnO2 layer at the electrolyte/anode interface. The increase in the OCP to 1.1 V for the hydrogen fueled cell shows that H2 reduces the SnO2 film effectively. The effective diffusion coefficients are calculated using the Warburg element in the equivalent circuit model for the experimental EIS data, and the values of 1.9 10-3 cm2 s-1 at 700 °C, 2.3 10-3 cm2 s-1 at 800 °C and 3.5 10-3 cm2 s-1 at 900 °C indicate the system was influenced by diffusion of hydrogen in the system. Further, the performance degradation over time is attributed to the irreversible conversion of Sn to SnO2 resulting from galvanic polarization.

  2. Enhancing electrochemical performance by control of transport properties in buffer layers--solid oxide fuel/electrolyser cells.

    PubMed

    Ramasamy, Devaraj; Nasani, Narendar; Brandão, Ana D; Pérez Coll, Domingo; Fagg, Duncan P

    2015-05-01

    The current work demonstrates how tailoring the transport properties of thin ceria-based buffer layers in solid oxide fuel or electrolyser cells can provide the necessary phase stability against chemical interaction at the electrolyte/electrode interface, while also providing radical improvements in the electrochemical performance of the oxygen electrode. Half cells of Ce0.8R0.2O2-δ + 2 mol% Co buffer layers (where R = Gd, Pr) with Nd2NiO4+δ electrodes were fabricated by spin coating on dense YSZ electrolyte supports. Dramatic decreases in polarization resistance, Rp, of up to an order of magnitude, could be achieved in the order, Pr ≪ Gd < no buffer layer. The current article shows how this improvement can be related to increased levels of ambipolar conductivity in the mixed conducting buffer layer, which provides an additional parallel path for electrochemical reaction. This is an important breakthrough as it shows how electrode polarization resistance can be substantially improved, in otherwise identical electrochemical cells, solely by tailoring the transport properties of thin intermediate buffer layers. PMID:25857870

  3. Effect of Creep of Ferritic Interconnect on Long-Term Performance of Solid Oxide Fuel Cell Stacks

    SciTech Connect

    Liu, Wenning N.; Sun, Xin; Khaleel, Mohammad A.

    2010-08-01

    High-temperature ferritic alloys are potential candidates as interconnect (IC) materials and spacers due to their low cost and coefficient of thermal expansion (CTE) compatibility with other components for most of the solid oxide fuel cells (SOFCs) . However, creep deformation becomes relevant for a material when the operating temperature exceeds or even is less than half of its melting temperature (in degrees of Kelvin). The operating temperatures for most of the SOFCs under development are around 1,073 K. With around 1,800 K of the melting temperature for most stainless steel, possible creep deformation of ferritic IC under the typical cell operating temperature should not be neglected. In this paper, the effects of IC creep behavior on stack geometry change and the stress redistribution of different cell components are predicted and summarized. The goal of the study is to investigate the performance of the fuel cell stack by obtaining the changes in fuel- and air-channel geometry due to creep of the ferritic stainless steel IC, therefore indicating possible changes in SOFC performance under long-term operations. The ferritic IC creep model was incorporated into software SOFC-MP and Mentat-FC, and finite element analyses were performed to quantify the deformed configuration of the SOFC stack under the long-term steady-state operating temperature. It was found that the creep behavior of the ferritic stainless steel IC contributes to narrowing of both the fuel- and the air-flow channels. In addition, stress re-distribution of the cell components suggests the need for a compliant sealing material that also relaxes at operating temperature.

  4. Solid oxide electrochemical reactor science.

    SciTech Connect

    Sullivan, Neal P.; Stechel, Ellen Beth; Moyer, Connor J.; Ambrosini, Andrea; Key, Robert J.

    2010-09-01

    Solid-oxide electrochemical cells are an exciting new technology. Development of solid-oxide cells (SOCs) has advanced considerable in recent years and continues to progress rapidly. This thesis studies several aspects of SOCs and contributes useful information to their continued development. This LDRD involved a collaboration between Sandia and the Colorado School of Mines (CSM) ins solid-oxide electrochemical reactors targeted at solid oxide electrolyzer cells (SOEC), which are the reverse of solid-oxide fuel cells (SOFC). SOECs complement Sandia's efforts in thermochemical production of alternative fuels. An SOEC technology would co-electrolyze carbon dioxide (CO{sub 2}) with steam at temperatures around 800 C to form synthesis gas (H{sub 2} and CO), which forms the building blocks for a petrochemical substitutes that can be used to power vehicles or in distributed energy platforms. The effort described here concentrates on research concerning catalytic chemistry, charge-transfer chemistry, and optimal cell-architecture. technical scope included computational modeling, materials development, and experimental evaluation. The project engaged the Colorado Fuel Cell Center at CSM through the support of a graduate student (Connor Moyer) at CSM and his advisors (Profs. Robert Kee and Neal Sullivan) in collaboration with Sandia.

  5. Performance studies of copper-iron/ceria-yttria stabilized zirconia anode for electro-oxidation of butane in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Kaur, Gurpreet; Basu, Suddhasatwa

    2013-11-01

    Addition of second metal to Cu is useful for electro-oxidation of hydrocarbons in solid oxide fuel cells (SOFC). In this work, electro-catalysts based on Cu-Fe bimetallic anode for use of both H2 and n-C4H10 in SOFC is prepared by wet impregnation method into a porous CeO2-YSZ matrix. The prepared Cu-Fe/CeO2-YSZ anodes are then characterized by thermo-gravimetric analysis (TGA), X-ray diffraction (XRD), elemental dispersive X-ray (EDX) and scanning electron microscopy (SEM). Carbonaceous deposits formed on Cu-Fe/CeO2-YSZ anodes after exposure to n-C4H10 are studied using a combination of i-V characteristics and TGA measurements. It is observed that the addition of Fe to Cu in CeO2-YSZ cermet anode enhance the performance in H2 and n-C4H10 fuels. The performance of cell having molar ratio of Cu-Fe of 1:1 in Cu-Fe/CeO2-YSZ anode shows power density of 240 mW cm-2 and 260 mW cm-2 in n-C4H10 and in H2 after n-C4H10 flow at 800 °C. The i-V curve shows that the conductivity of the anode improves after exposure to n-C4H10. No apparent degradation in performance is observed after n-C4H10 flow except for carbon fibre formation indicating Cu-Fe bimetallic is worth considering as an anode for direct butane SOFC.

  6. A Study Of Electrochemical Performance And Degradation Of Solid Oxide Fuel Cell Cathodes Based On Three Dimensional Tomography

    NASA Astrophysics Data System (ADS)

    Yakal-Kremski, Kyle

    Several different solid oxide fuel cell (SOFC) cathodes, produced using varied processing conditions and subsequently subjected to different thermal ageing and current loading conditions, were assessed. The resultant electrode performance was evaluated by electrochemical impedance spectroscopy and the results interpreted through extensive use of focused ion beam---scanning electron microscope (FIB-SEM) 3D tomography. Two, three, and four phase segmentation of tomographic data sets was achieved by use of several segmentation techniques, including thresholding, EM/MPM, and a method developed for this work, called self-similar region isolation segmentation. (La0.8Sr0.2)0.98MnO3-delta-(Y 2O3)0.08(ZrO2)0.92 (LSM-YSZ) symmetrical cells were manufactured and subjected to various firing temperatures, intermediate temperature anneals, and run in a novel mode of switching current to simulate operation in a reversible solid oxide cell. FIB-SEM was used to determine the reason(s) behind the observed minimum in RP at a firing temperature of 1175°C. Annealing of LSM-YSZ cells was used to simulate long times at operating temperature, with FIB-SEM used as a tool to observe changes that occur at high temperature, as compared to temperatures closer to those used in normal fuel cell operation. FIB-SEM data sets were used to map locations of metallic Ag impurity deposits in LSM-YSZ cells with time at current. La0.6Sr0.4Co0.8Fe0.2O 3-lambda (LSCF) electrodes in symmetrical cells were life tested at SOFC operating temperature both with and without constant current. While the LSCF electrodes annealed without current showed a substantial increase in polarization resistance with time, those tested with current were essentially stable. FIB-SEM 3D image analysis before and after the life tests showed that there were no significant microstructural changes. X-ray photoelectron spectroscopy (XPS) analysis was carried out to observe if changes in LSCF surface composition, such as Sr segregation

  7. Solid oxide fuel cell generator

    DOEpatents

    Draper, Robert; George, Raymond A.; Shockling, Larry A.

    1993-01-01

    A solid oxide fuel cell generator has a pair of spaced apart tubesheets in a housing. At least two intermediate barrier walls are between the tubesheets and define a generator chamber between two intermediate buffer chambers. An array of fuel cells have tubes with open ends engaging the tubesheets. Tubular, axially elongated electrochemical cells are supported on the tubes in the generator chamber. Fuel gas and oxidant gas are preheated in the intermediate chambers by the gases flowing on the other side of the tubes. Gas leakage around the tubes through the tubesheets is permitted. The buffer chambers reentrain the leaked fuel gas for reintroduction to the generator chamber.

  8. Solid oxide fuel cell generator

    DOEpatents

    Draper, R.; George, R.A.; Shockling, L.A.

    1993-04-06

    A solid oxide fuel cell generator has a pair of spaced apart tubesheets in a housing. At least two intermediate barrier walls are between the tubesheets and define a generator chamber between two intermediate buffer chambers. An array of fuel cells have tubes with open ends engaging the tubesheets. Tubular, axially elongated electrochemical cells are supported on the tubes in the generator chamber. Fuel gas and oxidant gas are preheated in the intermediate chambers by the gases flowing on the other side of the tubes. Gas leakage around the tubes through the tubesheets is permitted. The buffer chambers reentrain the leaked fuel gas for reintroduction to the generator chamber.

  9. Electrochemical performance of a solid oxide fuel cell with an anode based on Cu-Ni/CeO2 for methane direct oxidation

    NASA Astrophysics Data System (ADS)

    Hornés, Aitor; Escudero, María J.; Daza, Loreto; Martínez-Arias, Arturo

    2014-03-01

    A CuNi-CeO2/YSZ/LSF solid oxide fuel cell has been fabricated and tested with respect to its electrochemical activity for direct oxidation of dry methane. The electrodes have been prepared by impregnation of corresponding porous YSZ layers, using reverse microemulsions as impregnating medium for the anode (constituted by Cu-Ni at 1:1 atomic ratio in combination with CeO2). On the basis of I-V electrochemical testing complemented by impedance spectroscopy (IS) measurements it is shown the ability of the SOFC for direct oxidation of methane in a rather stable way. Differences in the behavior as a function of operating temperature (1023-1073 K) are also revealed and examined on the basis of analysis of IS spectra.

  10. Electrochemical Performance and Stability of the Cathode for Solid Oxide Fuel Cells. I. Cross Validation of Polarization Measurements by Impedance Spectroscopy and Current-Potential Sweep

    SciTech Connect

    Zhou, Xiao Dong; Pederson, Larry R.; Templeton, Jared W.; Stevenson, Jeffry W.

    2009-12-09

    The aim of this paper is to address three issues in solid oxide fuel cells: (1) cross-validation of the polarization of a single cell measured using both dc and ac approaches, (2) the precise determination of the total areal specific resistance (ASR), and (3) understanding cathode polarization with LSCF cathodes. The ASR of a solid oxide fuel cell is a dynamic property, meaning that it changes with current density. The ASR measured using ac impedance spectroscopy (low frequency interception with real Z´ axis of ac impedance spectrum) matches with that measured from a dc IV sweep (the tangent of dc i-V curve). Due to the dynamic nature of ASR, we found that an ac impedance spectrum measured under open circuit voltage or on a half cell may not represent cathode performance under real operating conditions, particularly at high current density. In this work, the electrode polarization was governed by the cathode activation polarization; the anode contribution was negligible.

  11. Modeling and experimental performance of an intermediate temperature reversible solid oxide cell for high-efficiency, distributed-scale electrical energy storage

    NASA Astrophysics Data System (ADS)

    Wendel, Christopher H.; Gao, Zhan; Barnett, Scott A.; Braun, Robert J.

    2015-06-01

    Electrical energy storage is expected to be a critical component of the future world energy system, performing load-leveling operations to enable increased penetration of renewable and distributed generation. Reversible solid oxide cells, operating sequentially between power-producing fuel cell mode and fuel-producing electrolysis mode, have the capability to provide highly efficient, scalable electricity storage. However, challenges ranging from cell performance and durability to system integration must be addressed before widespread adoption. One central challenge of the system design is establishing effective thermal management in the two distinct operating modes. This work leverages an operating strategy to use carbonaceous reactant species and operate at intermediate stack temperature (650 °C) to promote exothermic fuel-synthesis reactions that thermally self-sustain the electrolysis process. We present performance of a doped lanthanum-gallate (LSGM) electrolyte solid oxide cell that shows high efficiency in both operating modes at 650 °C. A physically based electrochemical model is calibrated to represent the cell performance and used to simulate roundtrip operation for conditions unique to these reversible systems. Design decisions related to system operation are evaluated using the cell model including current density, fuel and oxidant reactant compositions, and flow configuration. The analysis reveals tradeoffs between electrical efficiency, thermal management, energy density, and durability.

  12. Fabrication of thin yttria-stabilized-zirconia dense electrolyte layers by inkjet printing for high performing solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Esposito, Vincenzo; Gadea, Christophe; Hjelm, Johan; Marani, Debora; Hu, Qiang; Agersted, Karsten; Ramousse, Severine; Jensen, Søren Højgaard

    2015-01-01

    In this work, we present how a low-cost HP Deskjet 1000 inkjet printer was used to fabricate a 1.2 μm thin, dense and gas tight 16 cm2 solid oxide fuel cells (SOFC) electrolyte. The electrolyte was printed using an ink made of highly diluted (<4 vol.%) nanometric yttria stabilized zirconia (YSZ) powders (50 nm in size) in an aqueous medium. The ink was designed to be a highly dispersed, long term stable colloidal suspension, with optimal printability characteristics. The electrolyte was made by a multiple printing procedure, which ensures coverage of the several flaws occurring in a single printing pass. Together with an optimized sintering procedure this resulted in good adhesion and densification of the electrolyte. The SOFC exhibited a close-to-theoretical open circuit voltage and a remarkable peak power density above 1.5 W cm-2 at 800 °C.

  13. High performance cobalt-free Cu1.4Mn1.6O4 spinel oxide as an intermediate temperature solid oxide fuel cell cathode

    NASA Astrophysics Data System (ADS)

    Zhen, Shuying; Sun, Wang; Li, Peiqian; Tang, Guangze; Rooney, David; Sun, Kening; Ma, Xinxin

    2016-05-01

    In this work Cu1.4Mn1.6O4 (CMO) spinel oxide is prepared and evaluated as a novel cobalt-free cathode for intermediate temperature solid oxide fuel cells (IT-SOFCs). Single phase CMO powder with cubic structure is identified using XRD. XPS results confirm that mixed Cu+/Cu2+ and Mn3+/Mn4+ couples exist in the CMO sample, and a maximum conductivity of 78 S cm-1 is achieved at 800 °C. Meanwhile, CMO oxide shows good thermal and chemical compatibility with a 10 mol% Sc2O3 stabilized ZrO2 (ScSZ) electrolyte material. Impedance spectroscopy measurements reveals that CMO exhibits a low polarization resistance of 0.143 Ω cm2 at 800 °C. Furthermore, a Ni-ScSZ/ScSZ/CMO single cell demonstrates a maximum power density of 1076 mW cm-2 at 800 °C under H2 (3% H2O) as the fuel and ambient air as the oxidant. These results indicate that Cu1.4Mn1.6O4 is a superior and promising cathode material for IT-SOFCs.

  14. High performance cobalt-free Cu1.4Mn1.6O4 spinel oxide as an intermediate temperature solid oxide fuel cell cathode

    NASA Astrophysics Data System (ADS)

    Zhen, Shuying; Sun, Wang; Li, Peiqian; Tang, Guangze; Rooney, David; Sun, Kening; Ma, Xinxin

    2016-05-01

    In this work Cu1.4Mn1.6O4 (CMO) spinel oxide is prepared and evaluated as a novel cobalt-free cathode for intermediate temperature solid oxide fuel cells (IT-SOFCs). Single phase CMO powder with cubic structure is identified using XRD. XPS results confirm that mixed Cu+/Cu2+ and Mn3+/Mn4+ couples exist in the CMO sample, and a maximum conductivity of 78 S cm-1 is achieved at 800 °C. Meanwhile, CMO oxide shows good thermal and chemical compatibility with a 10 mol% Sc2O3 stabilized ZrO2 (ScSZ) electrolyte material. Impedance spectroscopy measurements reveals that CMO exhibits a low polarization resistance of 0.143 Ω cm2 at 800 °C. Furthermore, a Ni-ScSZ/ScSZ/CMO single cell demonstrates a maximum power density of 1076 mW cm-2 at 800 °C under H2 (3% H2O) as the fuel and ambient air as the oxidant. These results indicate that Cu1.4Mn1.6O4 is a superior and promising cathode material for IT-SOFCs.

  15. Monolithic solid oxide fuel cell development

    NASA Technical Reports Server (NTRS)

    Myles, K. M.; Mcpheeters, C. C.

    1989-01-01

    The feasibility of the monolithic solid oxide fuel cell (MSOFC) concept has been proven, and the performance has been dramatically improved. The differences in thermal expansion coefficients and firing shrinkages among the fuel cell materials have been minimized, thus allowing successful fabrication of the MSOFC with few defects. The MSOFC shows excellent promise for development into a practical power source for many applications from stationary power, to automobile propulsion, to space pulsed power.

  16. High performance ceramic interconnect material for solid oxide fuel cells (SOFCs): Ca- and transition metal-doped yttrium chromite

    NASA Astrophysics Data System (ADS)

    Yoon, Kyung Joong; Stevenson, Jeffrey W.; Marina, Olga A.

    2011-10-01

    The effect of transition metal substitution on thermal and electrical properties of Ca-doped yttrium chromite was investigated in relation to use as a ceramic interconnect in high temperature solid oxide fuel cells (SOFCs). 10 at.% Co, 4 at.% Ni, and 1 at.% Cu substitution on B-site of 20 at.% Ca-doped yttrium chromite led to a close match of thermal expansion coefficient (TEC) with that of 8 mol% yttria-stabilized zirconia (YSZ), and a single phase Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 remained stable between 25 and 1100 °C over a wide oxygen partial pressure range. Doping with Cu significantly facilitated densification of yttrium chromite. Ni dopant improved both electrical conductivity and dimensional stability in reducing environments, likely through diminishing the oxygen vacancy formation. Substitution with Co substantially enhanced electrical conductivity in oxidizing atmosphere, which was attributed to an increase in charge carrier density and hopping mobility. Electrical conductivity of Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 at 900 °C is 57 S cm-1 in air and 11 S cm-1 in fuel (pO2 = 5 × 10-17 atm) environments. Chemical compatibility of doped yttrium chromite with other cell components was verified at the processing temperatures. Based on the chemical and dimensional stability, sinterability, and thermal and electrical properties, Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 is suggested as a promising SOFC ceramic interconnect to potentially overcome technical limitations of conventional acceptor-doped lanthanum chromites.

  17. High Performance Ceramic Interconnect Material for Solid Oxide Fuel Cells (SOFCs): Ca- and Transition Metal-doped Yttrium Chromite

    SciTech Connect

    Yoon, Kyung J.; Stevenson, Jeffry W.; Marina, Olga A.

    2011-10-15

    The effect of transition metal substitution on thermal and electrical properties of Ca-doped yttrium chromite was investigated in relation to use as a ceramic interconnect in high temperature solid oxide fuel cells (SOFCs). 10 at% Co, 4 at% Ni, and 1 at% Cu substitution on B-site of 20 at% Ca-doped yttrium chromite led to a close match of thermal expansion coefficient (TEC) with that of 8 mol% yttria-stabilized zirconia (YSZ), and a single phase Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 remained stable between 25 and 1100 degree C over a wide oxygen partial pressure range. Doping with Cu significantly facilitated densification of yttrium chromite. Ni dopant improved both electrical conductivity and dimensional stability in reducing environments, likely through diminishing the oxygen vacancy formation. Substitution with Co substantially enhanced electrical conductivity in oxidizing atmosphere, which was attributed to an increase in charge carrier density and hopping mobility. Electrical conductivity of Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 at 900 degree C is 57 S/cm in air and 11 S/cm in fuel (pO2=5×10^-17 atm) environments. Chemical compatibility of doped yttrium chromite with other cell components was verified at the processing temperatures. Based on the chemical and dimensional stability, sinterability, and thermal and electrical properties, Y0.8Ca0.2Cr0.85Co0.1Ni0.04Cu0.01O3 is suggested as a promising SOFC ceramic interconnect to potentially overcome technical limitations of conventional acceptor-doped lanthanum chromites.

  18. A Study of Oxides for Solid Oxide Cells

    NASA Astrophysics Data System (ADS)

    Comets, Olivier

    As the world energy consumption increases, it is a question of global health to increase energy production efficiency and to reduce CO2 emissions. In that respect, solid oxide cells are solid state devices that convert directly fuel into electricity, or vice versa. In fact, when run in fuel cell mode, such devices produce electricity with efficiency up to twice that of current natural gas power plants. However, systems equipped with them have only seen limited commercialization owing to issues of cost, durability, and performance. In this thesis, three different aspects of solid oxide cells are studied. First, the effects of stress on the properties of mixed ionic electronic conducting oxides are considered. Such oxides can be used as electrode materials, where they are often subject to large stresses, which can, in turn, affect their performance. Hence, understanding the relationship between stress and properties in such materials is crucial. Non-stoichiometry in strontium substituted lanthanum cobaltite is found to increase under tension and to decrease under compression. Then, degradation taking place when the cell is run in electrolysis mode is discussed. A high current allows for a high production rate of hydrogen gas. However, this can also lead to oxygen bubble nucleating in the electrolyte and subsequent degradation of the cell. The analysis conducted here shows that such nucleation phenomenon can be avoided by keeping the overpotential at the oxygen electrode below a critical value. Finally, the growth and coarsening of catalyst nanoparticles at the surface of an oxide is studied. Scientists have developed new oxides for anodes in which a catalyst material is dissolved and exsolves under operating conditions. As the performance of the cell is controlled by the surface area of the catalyst phase, understanding the kinetics of the growth is critical to predict the performance of the cell. An approach is developed to study the growth of one particle, in the

  19. Durability of high performance Ni-yttria stabilized zirconia supported solid oxide electrolysis cells at high current density

    NASA Astrophysics Data System (ADS)

    Hjalmarsson, Per; Sun, Xiufu; Liu, Yi-Lin; Chen, Ming

    2014-09-01

    We report the durability of a solid oxide electrolysis cell (SOEC) with a record low initial area specific resistance (ASR) and a record low degradation rate. The cell consists of a Ni-yttria stabilized zirconia (YSZ) cermet as support and active fuel electrode, a YSZ electrolyte, a gadolinia doped ceria (CGO) inter-diffusion barrier, and a strontium doped lanthanum cobaltite (LSC)-CGO composite oxygen electrode. The cell was tested at 800 °C and -1 A cm-2 converting 31% of a 0.1:0.45:0.45 mixture of H2:H2O:CO2 for approximately 2700 h, demonstrating an initial ASR of 200 mΩ cm2 and a steady degradation rate of ≤12 mV (or 0.9%) per 1000 h. Electrochemical impedance spectroscopy (EIS) was used to study in situ changes in the electrochemical response of the cell and the retrieved data was treated to deconvolute resistive contributions from the physiochemical processes occurring within the cell. The results showed rapid initial fuel electrode degradation during the first 350 h followed by partial reactivation. The serial resistance was found to increase with time but in an exponentially decaying behavior. A discussion is made based on the detailed electrochemical results together with post-mortem microstructural analysis.

  20. SOLID STATE ENERGY CONVERSION ALLIANCE DELPHI SOLID OXIDE FUEL CELL

    SciTech Connect

    Steven Shaffer; Sean Kelly; Subhasish Mukerjee; David Schumann; Gail Geiger; Kevin Keegan; John Noetzel; Larry Chick

    2003-12-08

    The objective of Phase I under this project is to develop a 5 kW Solid Oxide Fuel Cell power system for a range of fuels and applications. During Phase I, the following will be accomplished: Develop and demonstrate technology transfer efforts on a 5 kW stationary distributed power generation system that incorporates steam reforming of natural gas with the option of piped-in water (Demonstration System A). Initiate development of a 5 kW system for later mass-market automotive auxiliary power unit application, which will incorporate Catalytic Partial Oxidation (CPO) reforming of gasoline, with anode exhaust gas injected into an ultra-lean burn internal combustion engine. This technical progress report covers work performed by Delphi from January 1, 2003 to June 30, 2003, under Department of Energy Cooperative Agreement DE-FC-02NT41246. This report highlights technical results of the work performed under the following tasks: Task 1 System Design and Integration; Task 2 Solid Oxide Fuel Cell Stack Developments; Task 3 Reformer Developments; Task 4 Development of Balance of Plant (BOP) Components; Task 5 Manufacturing Development (Privately Funded); Task 6 System Fabrication; Task 7 System Testing; Task 8 Program Management; and Task 9 Stack Testing with Coal-Based Reformate.

  1. Sintered electrode for solid oxide fuel cells

    DOEpatents

    Ruka, Roswell J.; Warner, Kathryn A.

    1999-01-01

    A solid oxide fuel cell fuel electrode is produced by a sintering process. An underlayer is applied to the electrolyte of a solid oxide fuel cell in the form of a slurry, which is then dried. An overlayer is applied to the underlayer and then dried. The dried underlayer and overlayer are then sintered to form a fuel electrode. Both the underlayer and the overlayer comprise a combination of electrode metal such as nickel, and stabilized zirconia such as yttria-stabilized zirconia, with the overlayer comprising a greater percentage of electrode metal. The use of more stabilized zirconia in the underlayer provides good adhesion to the electrolyte of the fuel cell, while the use of more electrode metal in the overlayer provides good electrical conductivity. The sintered fuel electrode is less expensive to produce compared with conventional electrodes made by electrochemical vapor deposition processes. The sintered electrodes exhibit favorable performance characteristics, including good porosity, adhesion, electrical conductivity and freedom from degradation.

  2. A High-Performing Sulfur-Tolerant and Redox-Stable Layered Perovskite Anode for Direct Hydrocarbon Solid Oxide Fuel Cells.

    PubMed

    Ding, Hanping; Tao, Zetian; Liu, Shun; Zhang, Jiujun

    2015-01-01

    Development of alternative ceramic oxide anode materials is a key step for direct hydrocarbon solid oxide fuel cells (SOFCs). Several lanthanide based layered perovskite-structured oxides demonstrate outstanding oxygen diffusion rate, favorable electronic conductivity, and good oxygen surface exchange kinetics, owing to A-site ordered structure in which lanthanide and alkali-earth ions occupy alternate (001) layers and oxygen vacancies are mainly located in [LnOx] planes. Here we report a nickel-free cation deficient layered perovskite, (PrBa)0.95(Fe0.9Mo0.1)2O5 + δ (PBFM), for SOFC anode, and this anode shows an outstanding performance with high resistance against both carbon build-up and sulfur poisoning in hydrocarbon fuels. At 800 °C, the layered PBFM showed high electrical conductivity of 59.2 S cm(-1) in 5% H2 and peak power densities of 1.72 and 0.54 W cm(-2) using H2 and CH4 as fuel, respectively. The cell exhibits a very stable performance under a constant current load of 1.0 A cm(-2). To our best knowledge, this is the highest performance of ceramic anodes operated in methane. In addition, the anode is structurally stable at various fuel and temperature conditions, suggesting that it is a feasible material candidate for high-performing SOFC anode. PMID:26648509

  3. A High-Performing Sulfur-Tolerant and Redox-Stable Layered Perovskite Anode for Direct Hydrocarbon Solid Oxide Fuel Cells

    PubMed Central

    Ding, Hanping; Tao, Zetian; Liu, Shun; Zhang, Jiujun

    2015-01-01

    Development of alternative ceramic oxide anode materials is a key step for direct hydrocarbon solid oxide fuel cells (SOFCs). Several lanthanide based layered perovskite-structured oxides demonstrate outstanding oxygen diffusion rate, favorable electronic conductivity, and good oxygen surface exchange kinetics, owing to A-site ordered structure in which lanthanide and alkali-earth ions occupy alternate (001) layers and oxygen vacancies are mainly located in [LnOx] planes. Here we report a nickel-free cation deficient layered perovskite, (PrBa)0.95(Fe0.9Mo0.1)2O5 + δ (PBFM), for SOFC anode, and this anode shows an outstanding performance with high resistance against both carbon build-up and sulfur poisoning in hydrocarbon fuels. At 800 °C, the layered PBFM showed high electrical conductivity of 59.2 S cm−1 in 5% H2 and peak power densities of 1.72 and 0.54 W cm−2 using H2 and CH4 as fuel, respectively. The cell exhibits a very stable performance under a constant current load of 1.0 A cm−2. To our best knowledge, this is the highest performance of ceramic anodes operated in methane. In addition, the anode is structurally stable at various fuel and temperature conditions, suggesting that it is a feasible material candidate for high-performing SOFC anode. PMID:26648509

  4. A High-Performing Sulfur-Tolerant and Redox-Stable Layered Perovskite Anode for Direct Hydrocarbon Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Ding, Hanping; Tao, Zetian; Liu, Shun; Zhang, Jiujun

    2015-12-01

    Development of alternative ceramic oxide anode materials is a key step for direct hydrocarbon solid oxide fuel cells (SOFCs). Several lanthanide based layered perovskite-structured oxides demonstrate outstanding oxygen diffusion rate, favorable electronic conductivity, and good oxygen surface exchange kinetics, owing to A-site ordered structure in which lanthanide and alkali-earth ions occupy alternate (001) layers and oxygen vacancies are mainly located in [LnOx] planes. Here we report a nickel-free cation deficient layered perovskite, (PrBa)0.95(Fe0.9Mo0.1)2O5 + δ (PBFM), for SOFC anode, and this anode shows an outstanding performance with high resistance against both carbon build-up and sulfur poisoning in hydrocarbon fuels. At 800 °C, the layered PBFM showed high electrical conductivity of 59.2 S cm-1 in 5% H2 and peak power densities of 1.72 and 0.54 W cm-2 using H2 and CH4 as fuel, respectively. The cell exhibits a very stable performance under a constant current load of 1.0 A cm-2. To our best knowledge, this is the highest performance of ceramic anodes operated in methane. In addition, the anode is structurally stable at various fuel and temperature conditions, suggesting that it is a feasible material candidate for high-performing SOFC anode.

  5. Solid-oxide fuel cell electrolyte

    DOEpatents

    Bloom, Ira D.; Hash, Mark C.; Krumpelt, Michael

    1993-01-01

    A solid-oxide electrolyte operable at between 600.degree. C. and 800.degree. C. and a method of producing the solid-oxide electrolyte are provided. The solid-oxide electrolyte comprises a combination of a compound having weak metal-oxygen interactions with a compound having stronger metal-oxygen interactions whereby the resulting combination has both strong and weak metal-oxygen interaction properties.

  6. Off-Design Performance Analysis of a Solid-Oxide Fuel Cell/Gas Turbine Hybrid for Auxiliary Aerospace Power

    NASA Technical Reports Server (NTRS)

    Freeh, Joshua E.; Steffen, J., Jr.; Larosiliere, Louis M.

    2005-01-01

    A solid-oxide fuel cell/gas turbine hybrid system for auxiliary aerospace power is analyzed using 0-D and 1-D system-level models. The system is designed to produce 440 kW of net electrical power, sized for a typical long-range 300-passenger civil airplane, at both sea level and cruise flight level (12,500 m). In addition, a part power level of 250 kW is analyzed at the cruise condition, a requirement of the operating power profile. The challenge of creating a balanced system for the three distinct conditions is presented, along with the compromises necessary for each case. A parametric analysis is described for the cruise part power operating point, in which the system efficiency is maximized by varying the air flow rate. The system is compared to an earlier version that was designed solely for cruise operation. The results show that it is necessary to size the turbomachinery, fuel cell, and heat exchangers at sea level full power rather than cruise full power. The resulting estimated mass of the system is 1912 kg, which is significantly higher than the original cruise design point mass, 1396 kg. The net thermal efficiencies with respect to the fuel LHV are calculated to be 42.4 percent at sea level full power, 72.6 percent at cruise full power, and 72.8 percent at cruise part power. The cruise conditions take advantage of pre-compressed air from the on-board Environmental Control System, which accounts for a portion of the unusually high thermal efficiency at those conditions. These results show that it is necessary to include several operating points in the overall assessment of an aircraft power system due to the variations throughout the operating profile.

  7. Solid oxide electrolysis: Concluding remarks.

    PubMed

    Jun, Areum; Ju, Young-Wan; Kim, Guntae

    2015-01-01

    Renewable energy resources such as solar energy, wind energy, hydropower or geothermal energy have attracted significant attention in recent years. Renewable energy sources have to match supply with demand, therefore it is essential that energy storage devices (e.g., secondary batteries) are developed. However, secondary batteries are accompanied with critical problems such as high cost for the limited energy storage capacity and loss of charge over time. Energy storage in the form of chemical species, such as H2 or CO2, have no constraints on energy storage capacity and will also be essential. When plentiful renewable energy exists, for example, it could be used to convert H2O into hydrogen via water electrolysis. Also, renewable energy resources could be used to reduce CO2 into CO and recycle CO2 and H2O into sustainable hydrocarbon fuels in solid oxide electrolysis (SOE). PMID:26470860

  8. Method of electrode fabrication for solid oxide electrochemical cells

    DOEpatents

    Jensen, Russell R.

    1990-01-01

    A process for fabricating cermet electrodes for solid oxide electrochemical cells by sintering is disclosed. First, a porous metal electrode is fabricated on a solid oxide cell, such as a fuel cell by, for example, sintering, and is then infiltrated with a high volume fraction stabilized zirconia suspension. A second sintering step is used to sinter the infiltrated zirconia to a high density in order to more securely attach the electrode to the solid oxide electrolyte of the cell. High performance fuel electrodes can be obtained with this process. Further electrode performance enhancement may be achieved if stabilized zirconia doped with cerium oxide, chromium oxide, titanium oxide, and/or praseodymium oxide for electronic conduction is used.

  9. Method of electrode fabrication for solid oxide electrochemical cells

    DOEpatents

    Jensen, R.R.

    1990-11-20

    A process for fabricating cermet electrodes for solid oxide electrochemical cells by sintering is disclosed. First, a porous metal electrode is fabricated on a solid oxide cell, such as a fuel cell by, for example, sintering, and is then infiltrated with a high volume fraction stabilized zirconia suspension. A second sintering step is used to sinter the infiltrated zirconia to a high density in order to more securely attach the electrode to the solid oxide electrolyte of the cell. High performance fuel electrodes can be obtained with this process. Further electrode performance enhancement may be achieved if stabilized zirconia doped with cerium oxide, chromium oxide, titanium oxide, and/or praseodymium oxide for electronic conduction is used. 5 figs.

  10. Effects of Humidity on Solid Oxide Fuel Cell Cathodes

    SciTech Connect

    Hardy, John S.; Stevenson, Jeffry W.; Singh, Prabhakar; Mahapatra, Manoj K.; Wachsman, E. D.; Liu, Meilin; Gerdes, Kirk R.

    2015-03-17

    This report summarizes results from experimental studies performed by a team of researchers assembled on behalf of the Solid-state Energy Conversion Alliance (SECA) Core Technology Program. Team participants employed a variety of techniques to evaluate and mitigate the effects of humidity in solid oxide fuel cell (SOFC) cathode air streams on cathode chemistry, microstructure, and electrochemical performance.

  11. Graphene oxide film as solid lubricant.

    PubMed

    Liang, Hongyu; Bu, Yongfeng; Zhang, Junyan; Cao, Zhongyue; Liang, Aimin

    2013-07-10

    As a layered material, graphene oxide (GO) film is a good candidate for improving friction and antiwear performance of silicon-based MEMS devices. Via a green electrophoretic deposition (EPD) approach, GO films with tunable thickness in nanoscale are fabricated onto silicon wafer in a water solution. The morphology, microstructure, and mechanical properties as well as the friction coefficient and wear resistance of the films were investigated. The results indicated that the friction coefficient of silicon wafer was reduced to 1/6 its value, and the wear volume was reduced to 1/24 when using GO film as solid lubricant. These distinguished tribology performances suggest that GO films are expected to be good solid lubricants for silicon-based MEMS/NEMS devices. PMID:23786494

  12. Nanoporous silver cathodes surface-treated by atomic layer deposition of Y:ZrO2 for high-performance low-temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Li, You Kai; Choi, Hyung Jong; Kim, Ho Keun; Chean, Neoh Ke; Kim, Manjin; Koo, Junmo; Jeong, Heon Jae; Jang, Dong Young; Shim, Joon Hyung

    2015-11-01

    We report high-performance solid-oxide fuel cells (SOFCs) with silver cathodes surface-treated using yttria-stabilized zirconia (YSZ) nano-particulates fabricated by atomic layer deposition (ALD). Fuel cell tests are conducted on gadolinia-doped ceria electrolyte pellets with a platinum anode at 250-450 °C. In our tests, the fuel cell performance of the SOFCs with an optimized ALD YSZ surface treatment is close to that of SOFCs with porous Pt, which is known as the best performing catalyst in the low-temperature regime. Electrochemical impedance spectroscopy confirms that the performance enhancement is due to improved electrode kinetics by the increase in charge transfer reaction sites between the surface of supporting silver and the ALD-YSZ particulates. Fuel cell durability tests shows that the ALD YSZ surface treatment improves the long-term stability. X-ray photoelectron spectroscopy also confirms that the ALD YSZ capping prevents reduction of the surface silver oxide and destruction of the mesh morphology.

  13. Improvement of performance in low temperature solid oxide fuel cells operated on ethanol and air mixtures using Cu-ZnO-Al2O3 catalyst layer

    NASA Astrophysics Data System (ADS)

    Morales, M.; Espiell, F.; Segarra, M.

    2015-10-01

    Anode-supported single-chamber solid oxide fuel cells with and without Cu-ZnO-Al2O3 catalyst layers deposited on the anode support have been operated on ethanol and air mixtures. The cells consist of gadolinia-doped ceria electrolyte, Ni-doped ceria anode, and La0.6Sr0.4CoO3-δ-doped ceria cathode. Catalyst layers with different Cu-ZnO-Al2O3 ratios are deposited and sintered at several temperatures. Since the performance of single-chamber fuel cells strongly depends on catalytic properties of electrodes for partial oxidation of ethanol, the cells are electrochemically characterized as a function of the temperature, ethanol-air molar ratio and gas flow rate. In addition, catalytic activities of supported anode, catalytic layer-supported anode and cathode for partial oxidation of ethanol are analysed. Afterwards, the effect of composition and sintering temperature of catalyst layer on the cell performance are determined. The results indicate that the cell performance can be significantly enhanced using catalyst layers of 30:35:35 and 40:30:30 wt.% Cu-ZnO-Al2O3 sintered at 1100 °C, achieving power densities above 50 mW cm-2 under 0.45 ethanol-air ratio at temperatures as low as 450 °C. After testing for 15 h, all cells present a gradual loss of power density, without carbon deposition, which is mainly attributed to the partial re-oxidation of Ni at the anode.

  14. Solid oxide fuel cell combined cycles

    SciTech Connect

    Bevc, F.P.; Lundberg, W.L.; Bachovchin, D.M.

    1996-12-31

    The integration of the solid oxide fuel cell and combustion turbine technologies can result in combined-cycle power plants, fueled with natural gas, that have high efficiencies and clean gaseous emissions. Results of a study are presented in which conceptual designs were developed for 3 power plants based upon such an integration, and ranging in rating from 3 to 10 MW net ac. The plant cycles are described and characteristics of key components summarized. Also, plant design-point efficiency estimates are presented as well as values of other plant performance parameters.

  15. Mathematical modeling of solid oxide fuel cells

    NASA Technical Reports Server (NTRS)

    Lu, Cheng-Yi; Maloney, Thomas M.

    1988-01-01

    Development of predictive techniques, with regard to cell behavior, under various operating conditions is needed to improve cell performance, increase energy density, reduce manufacturing cost, and to broaden utilization of various fuels. Such technology would be especially beneficial for the solid oxide fuel cells (SOFC) at it early demonstration stage. The development of computer models to calculate the temperature, CD, reactant distributions in the tubular and monolithic SOFCs. Results indicate that problems of nonuniform heat generation and fuel gas depletion in the tubular cell module, and of size limitions in the monolithic (MOD 0) design may be encountered during FC operation.

  16. Electrochemical Performance and Stability of the Cathode for Solid Oxide Fuel Cells: III. Role of volatile boron species on LSM/YSZ and LSCF

    SciTech Connect

    Zhou, Xiao Dong; Templeton, Jared W.; Zhu, Zihua; Chou, Y. S.; Maupin, Gary D.; Lu, Zigui; Brow, R. K.; Stevenson, Jeffry W.

    2010-09-02

    Boron oxide is a key component to tailor the softening temperature and viscosity of the sealing glass for solid oxide fuel cells. The primary concern regarding the use of boron containing sealing glasses is the volatility of boron species, which possibly results in cathode degradation. In this paper, we report the role of volatile boron species on the electrochemical performance of LSM/YSZ and LSCF cathodes at various SOFC operation temperatures. The transport rate of boron, ~ 3.24×10-12 g/cm2•sec was measured at 750°C with air saturated with 2.8% moisture. A reduction in power density was observed in cells with LSM/YSZ cathodes after introduction of the boron source to the cathode air stream. Partial recovery of the power density was observed after the boron source was removed. Results from post-test secondary ion mass spectroscopy (SIMS) analysis the partial recovery in power density correlated with partil removal of the deposited boron by the clean air stream. The presence of boron was also observed in LSCF cathodes by SIMS analysis, however the effect of boron on the electrochemical performance of LSCF cathode was negligible. Coverage of triple phase boundaries in LSM/YSZ was postulated as the cause for the observed reduction in electrochemical performance.

  17. SOLID STATE ENERGY CONVERSION ALLIANCE DELPHI SOLID OXIDE FUEL CELL

    SciTech Connect

    Steven Shaffer; Sean Kelly; Subhasish Mukerjee; David Schumann; Gail Geiger; Kevin Keegan; Larry Chick

    2004-05-07

    The objective of this project is to develop a 5 kW Solid Oxide Fuel Cell power system for a range of fuels and applications. During Phase I, the following will be accomplished: Develop and demonstrate technology transfer efforts on a 5 kW stationary distributed power generation system that incorporates steam reforming of natural gas with the option of piped-in water (Demonstration System A). Initiate development of a 5 kW system for later mass-market automotive auxiliary power unit application, which will incorporate Catalytic Partial Oxidation (CPO) reforming of gasoline, with anode exhaust gas injected into an ultra-lean burn internal combustion engine. This technical progress report covers work performed by Delphi from July 1, 2003 to December 31, 2003, under Department of Energy Cooperative Agreement DE-FC-02NT41246. This report highlights technical results of the work performed under the following tasks: Task 1 System Design and Integration; Task 2 Solid Oxide Fuel Cell Stack Developments; Task 3 Reformer Developments; Task 4 Development of Balance of Plant (BOP) Components; Task 5 Manufacturing Development (Privately Funded); Task 6 System Fabrication; Task 7 System Testing; Task 8 Program Management; Task 9 Stack Testing with Coal-Based Reformate; and Task 10 Technology Transfer from SECA CORE Technology Program. In this reporting period, unless otherwise noted Task 6--System Fabrication and Task 7--System Testing will be reported within Task 1 System Design and Integration. Task 8--Program Management, Task 9--Stack Testing with Coal Based Reformate, and Task 10--Technology Transfer from SECA CORE Technology Program will be reported on in the Executive Summary section of this report.

  18. Investigation into the effects of trace coal syn gas species on the performance of solid oxide fuel cell anodes, PhD. thesis, Russ College of Engineering and Technology of Ohio University

    SciTech Connect

    Trembly, J. P.

    2007-06-01

    Coal is the United States’ most widely used fossil fuel for the production of electric power. Coal’s availability and cost dictates that it will be used for many years to come in the United States for power production. As a result of the environmental impact of burning coal for power production more efficient and environmentally benign power production processes using coal are sought. Solid oxide fuel cells (SOFCs) combined with gasification technologies represent a potential methodology to produce electric power using coal in a much more efficient and cleaner manner. It has been shown in the past that trace species contained in coal, such as sulfur, severely degrade the performance of solid oxide fuel cells rendering them useless. Coal derived syngas cleanup technologies have been developed that efficiently remove sulfur to levels that do not cause any performance losses in solid oxide fuel cells. The ability of these systems to clean other trace species contained in syngas is not known nor is the effect of these trace species on the performance of solid oxide fuel cells. This works presents the thermodynamic and diffusion transport simulations that were combined with experimental testing to evaluate the effects of the trace species on the performance of solid oxide fuel cells. The results show that some trace species contained in coal will interact with the SOFC anode. In addition to the transport and thermodynamic simulations that were completed experimental tests were completed investigating the effect of HCl and AsH3 on the performance of SOFCs.

  19. Atomic layer deposition of ruthenium surface-coating on porous platinum catalysts for high-performance direct ethanol solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Jeong, Heon Jae; Kim, Jun Woo; Jang, Dong Young; Shim, Joon Hyung

    2015-09-01

    Pt-Ru bi-metallic catalysts are synthesized by atomic layer deposition (ALD) of Ru surface-coating on sputtered Pt mesh. The catalysts are evaluated in direct ethanol solid oxide fuel cells (DESOFCs) in the temperature range of 300-500 °C. Island-growth of the ALD Ru coating is confirmed by transmission electron microscopy and X-ray photoelectron spectroscopy (XPS) analyses. The performance of the DESOFCs is evaluated based on the current-voltage output and electrochemical impedance spectroscopy. Genuine reduction of the polarization impedance, and enhanced power output with improved surface kinetics are achieved with the optimized ALD Ru surface-coating compared to bare Pt. The chemical composition of the Pt/ALD Ru electrode surface after fuel cell operation is analyzed via XPS. Enhanced cell performance is clearly achieved, attributed to the effective Pt/ALD Ru bi-metallic catalysis, including oxidation of Cdbnd O by Ru, and de-protonation of ethanol and cleavage of C-C bonds by Pt, as supported by surface morphology analysis which confirms formation of a large amount of carbon on bare Pt after the ethanol-fuel-cell test.

  20. Contribution of properties of composite cathode and cathode/electrolyte interface to cell performance in a planar solid oxide fuel cell stack

    NASA Astrophysics Data System (ADS)

    Wu, Wei; Guan, Wanbing; Wang, Weiguo

    2015-04-01

    Solid oxide fuel cells (SOFCs) with distinct cathode materials usually differ in output performance. In this study, 2 μm-thick Pt voltage probes are embedded into the cathode/electrolyte interface. The effects of the electrical properties and cathode/electrolyte interfaces of LSCF-GDC and LSM-YSZ composite cathodes on cell performance are investigated in situ for anode-supported planar SOFCs. Results show that the voltage and maximum output power density measured by the probes on both sides of the LSCF-GDC and LSM-YSZ composite cathodes are 7% and 4%, respectively, of those of the corresponding cell during instantaneous current-voltage testing. The enhanced LSCF cell performance is mainly attributed to the rough GDC/LSCF-GDC interface that is responsible for the three-dimensional contact between the GDC layer and LSCF-GDC cathode particles and increases the triple-phase boundary (TPB) length. The LSM-YSZ cathode performance degradation is attributed to the variation in polarization resistance caused by cathode particle growth. However, the primary factor for the degradation of LSCF-GDC cathode performance is structural instability, such as inner cracks.

  1. Impact of nanostructured anode on low-temperature performance of thin-film-based anode-supported solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Park, Jung Hoon; Han, Seung Min; Yoon, Kyung Joong; Kim, Hyoungchul; Hong, Jongsup; Kim, Byung-Kook; Lee, Jong-Ho; Son, Ji-Won

    2016-05-01

    The impact of a nanostructured Ni-yttria-stabilized zirconia (Ni-YSZ) anode on low-temperature solid oxide fuel cell (LT-SOFC) performance is investigated. By modifying processing techniques for the anode support, anode-supported SOFCs based on thin-film (∼1 μm) electrolytes (TF-SOFCs) with and without the nanostructured Ni-YSZ (grain size ∼100 nm) anode are fabricated and a direct comparison of the TF-SOFCs to reveal the role of the nanostructured anode at low temperature is made. The cell performance of the nanostructured Ni-YSZ anode significantly increases as compared to that of the cell without it, especially at low temperatures (500 °C). The electrochemical analyses confirm that increasing the triple-phase boundary (TPB) density near the electrolyte and anode interface by the particle-size reduction of the anode increases the number of sites available for charge transfer. Thus, the nanostructured anode not only secures the structural integrity of the thin-film components over it, it is also essential for lowering the operating temperature of the TF-SOFC. Although it is widely considered that the cathode is the main factor that determines the performance of LT-SOFCs, this study directly proves that anode performance also significantly affects the low-temperature performance.

  2. The TMI regenerable solid oxide fuel cell

    NASA Technical Reports Server (NTRS)

    Cable, Thomas L.

    1995-01-01

    Energy storage and production in space requires rugged, reliable hardware which minimizes weight, volume, and maintenance while maximizing power output and usable energy storage. These systems generally consist of photovoltaic solar arrays which operate during sunlight cycles to provide system power and regenerate fuel (hydrogen) via water electrolysis; during dark cycles, hydrogen is converted by the fuel cell into system. The currently preferred configuration uses two separate systems (fuel cell and electrolyzer) in conjunction with photovoltaic cells. Fuel cell/electrolyzer system simplicity, reliability, and power-to-weight and power-to-volume ratios could be greatly improved if both power production (fuel cell) and power storage (electrolysis) functions can be integrated into a single unit. The Technology Management, Inc. (TMI), solid oxide fuel cell-based system offers the opportunity to both integrate fuel cell and electrolyzer functions into one unit and potentially simplify system requirements. Based an the TMI solid oxide fuel cell (SOPC) technology, the TMI integrated fuel cell/electrolyzer utilizes innovative gas storage and operational concepts and operates like a rechargeable 'hydrogen-oxygen battery'. Preliminary research has been completed on improved H2/H2O electrode (SOFC anode/electrolyzer cathode) materials for solid oxide, regenerative fuel cells. Improved H2/H2O electrode materials showed improved cell performance in both fuel cell and electrolysis modes in reversible cell tests. ln reversible fuel cell/electrolyzer mode, regenerative fuel cell efficiencies (ratio of power out (fuel cell mode) to power in (electrolyzer model)) improved from 50 percent (using conventional electrode materials) to over 80 percent. The new materials will allow the TMI SOFC system to operate as both the electrolyzer and fuel cell in a single unit. Preliminary system designs have also been developed which indicate the technical feasibility of using the TMI SOFC

  3. TESTING AND PERFORMANCE ANALYSIS OF NASA 5 CM BY 5 CM BI-SUPPORTED SOLID OXIDE ELECTROLYSIS CELLS OPERATED IN BOTH FUEL CELL AND STEAM ELECTROLYSIS MODES

    SciTech Connect

    R. C. O'Brien; J. E. O'Brien; C. M. Stoots; X. Zhang; S. C. Farmer; T. L. Cable; J. A. Setlock

    2011-11-01

    A series of 5 cm by 5 cm bi-supported Solid Oxide Electrolysis Cells (SOEC) were produced by NASA for the Idaho National Laboratory (INL) and tested under the INL High Temperature Steam Electrolysis program. The results from the experimental demonstration of cell operation for both hydrogen production and operation as fuel cells is presented. An overview of the cell technology, test apparatus and performance analysis is also provided. The INL High Temperature Steam Electrolysis laboratory has developed significant test infrastructure in support of single cell and stack performance analyses. An overview of the single cell test apparatus is presented. The test data presented in this paper is representative of a first batch of NASA's prototypic 5 cm by 5 cm SOEC single cells. Clearly a significant relationship between the operational current density and cell degradation rate is evident. While the performance of these cells was lower than anticipated, in-house testing at NASA Glenn has yielded significantly higher performance and lower degradation rates with subsequent production batches of cells. Current post-test microstructure analyses of the cells tested at INL will be published in a future paper. Modification to cell compositions and cell reduction techniques will be altered in the next series of cells to be delivered to INL with the aim to decrease the cell degradation rate while allowing for higher operational current densities to be sustained. Results from the testing of new batches of single cells will be presented in a future paper.

  4. Superior performance of highly flexible solid-state supercapacitor based on the ternary composites of graphene oxide supported poly(3,4-ethylenedioxythiophene)-carbon nanotubes

    NASA Astrophysics Data System (ADS)

    Zhou, Haihan; Zhai, Hua-Jin; Han, Gaoyi

    2016-08-01

    Ternary composite electrodes based on carbon nanotubes thin films (CNFs)-loaded graphene oxide (GO) supported poly(3,4-ethylenedioxythiophene)- carbon nanotubes (GO/PEDOT-CNTs) have been prepared via a facile one-step electrochemical codeposition method. The effect of long and short CNTs-incorporated composites (GO/PEDOT-lCNTs and GO/PEDOT-sCNTs) on the electrochemical behaviors of the electrodes is investigated and compared. Electrochemical measurements indicate that the incorporation of CNTs effectively improves the electrochemical performances of the GO/PEDOT electrodes. Long CNTs-incorporated GO/PEDOT-lCNTs electrodes have more superior electrochemical behaviors with respect to the short CNTs-incorporated GO/PEDOT-lCNTs electrodes, which can be attributed to the optimized composition and specific microstructures of the former. To verify the feasibility of the prepared composite electrodes for utilization as flexible supercapacitor, a solid-state supercapacitor using the CNFs-loaded GO/PEDOT-lCNTs electrodes is fabricated and tested. The device shows lightweight, ultrathin, and highly flexible features, which also has a high areal and volumetric specific capacitance (33.4 m F cm-2 at 10 mV s-1 and 2.7 F cm-3 at 0.042 A cm-3), superior rate capability, and excellent cycle stability (maintaining 97.5% for 5000 cycles). This highly flexible solid-state supercapacitor has great potential for applications in flexible electronics, roll-up display, and wearable devices.

  5. Interfacial material for solid oxide fuel cell

    DOEpatents

    Baozhen, Li; Ruka, Roswell J.; Singhal, Subhash C.

    1999-01-01

    Solid oxide fuel cells having improved low-temperature operation are disclosed. In one embodiment, an interfacial layer of terbia-stabilized zirconia is located between the air electrode and electrolyte of the solid oxide fuel cell. The interfacial layer provides a barrier which controls interaction between the air electrode and electrolyte. The interfacial layer also reduces polarization loss through the reduction of the air electrode/electrolyte interfacial electrical resistance. In another embodiment, the solid oxide fuel cell comprises a scandia-stabilized zirconia electrolyte having high electrical conductivity. The scandia-stabilized zirconia electrolyte may be provided as a very thin layer in order to reduce resistance. The scandia-stabilized electrolyte is preferably used in combination with the terbia-stabilized interfacial layer. The solid oxide fuel cells are operable over wider temperature ranges and wider temperature gradients in comparison with conventional fuel cells.

  6. Graphene oxide reinforced polymeric ionic liquid monolith solid-phase microextraction sorbent for high-performance liquid chromatography analysis of phenolic compounds in aqueous environmental samples.

    PubMed

    Sun, Min; Bu, Yanan; Feng, Juanjuan; Luo, Chuannan

    2016-01-01

    A graphene oxide reinforced polymeric ionic liquids monolith was obtained by copolymerization of graphene oxide doped 1-(3-aminopropyl)-3-(4-vinylbenzyl)imidazolium 4-styrenesulfonate monomer and 1,6-di-(3-vinylimidazolium) hexane bihexafluorophosphate cross-linking agent. Coupled to high-performance liquid chromatography, the monolith was used as a solid-phase microextraction sorbent to analyze several phenolic compounds in aqueous samples. Under the optimized extraction and desorption conditions, linear ranges were 5-400 μg/L for 3-nitrophenol, 2-nitrophenol, and 2,5-dichlorophenol and 2-400 μg/L for 4-chlorophenol, 2-methylphenol, and 2,4,6-trichlorophenol (R(2) = 0.9973-0.9988). The limits of detection were 0.5 μg/L for 3-nitrophenol and 2-nitrophenol and 0.2 μg/L for the rest of the analytes. The proposed method was used to determine target analytes in groundwater from an industrial park and river water. None of the analytes was detected. Relative recoveries were in the range of 75.5-113%. PMID:26519095

  7. Sintered electrode for solid oxide fuel cells

    DOEpatents

    Ruka, R.J.; Warner, K.A.

    1999-06-01

    A solid oxide fuel cell fuel electrode is produced by a sintering process. An underlayer is applied to the electrolyte of a solid oxide fuel cell in the form of a slurry, which is then dried. An overlayer is applied to the underlayer and then dried. The dried underlayer and overlayer are then sintered to form a fuel electrode. Both the underlayer and the overlayer comprise a combination of electrode metal such as nickel, and stabilized zirconia such as yttria-stabilized zirconia, with the overlayer comprising a greater percentage of electrode metal. The use of more stabilized zirconia in the underlayer provides good adhesion to the electrolyte of the fuel cell, while the use of more electrode metal in the overlayer provides good electrical conductivity. The sintered fuel electrode is less expensive to produce compared with conventional electrodes made by electrochemical vapor deposition processes. The sintered electrodes exhibit favorable performance characteristics, including good porosity, adhesion, electrical conductivity and freedom from degradation. 4 figs.

  8. Microstructural variations and their influence on the performance of solid oxide fuel cells based on yttrium-substituted strontium titanate ceramic anodes

    NASA Astrophysics Data System (ADS)

    Ma, Qianli; Iwanschitz, Boris; Dashjav, Enkhtsetseg; Baumann, Stefan; Sebold, Doris; Arul Raj, Irudayam; Mai, Andreas; Tietz, Frank

    2015-04-01

    Donor-substituted strontium titanates have been widely recognised as alternative anode materials to the state-of-the-art Ni/YSZ cermets in solid oxide fuel cells (SOFCs). Electrolyte-supported SOFCs based on Y0.07Sr0.895TiO3 ceramic anodes with different microstructural designs were prepared. Ni or Ni with Ce0.8Gd0.2O1.9 (CGO) was infiltrated onto the pore walls within the ceramic anode framework as an electrocatalyst for anode reactions. Performances and electrochemical impedance spectroscopy measurements of the cells were analysed in detail to observe the influence of low ionic conductivity of Y0.07Sr0.895TiO3 to cell performance, to understand how to control the degradation of the cells, and to obtain a possible mechanism for the anode processes. The anode design containing both functional and current collecting layers with sufficient Ni-CGO infiltration is favourable for high power output and low performance degradation.

  9. Mechanical performance of reactive-air-brazed (RAB) ceramic/metal joints for solid oxide fuel cells at ambient temperature

    NASA Astrophysics Data System (ADS)

    Kuhn, B.; Wetzel, F. J.; Malzbender, J.; Steinbrech, R. W.; Singheiser, L.

    Mechanical integrity of the sealants in planar SOFC stacks is a key prerequisite for reliable operation. In this respect joining with metals rather than brittle glass-ceramics is considered to have advantages. Hence, as one of the joining solutions for SOFCs of planar design, reactive air brazing of ceramic cells into metallic frames gains increasing interest. Fracture experiments are carried out to characterize fracture energy and failure mechanisms of silver-based reactive-air-brazes, used for joining the zirconia electrolytes of anode supported planar cells with metallic Crofer22APU frames. The specimens are mechanically tested in notched beam bending geometry. In-situ observation in optical and SEM resolution reveals specific failure mechanisms. The influence of braze formulation and associated interfacial reactions on the crack path location is addressed. Discussion of the results focuses in particular on the role of oxide scale formation.

  10. Performance and long term degradation of 7 W micro-tubular solid oxide fuel cells for portable applications

    NASA Astrophysics Data System (ADS)

    Torrell, M.; Morata, A.; Kayser, P.; Kendall, M.; Kendall, K.; Tarancón, A.

    2015-07-01

    Micro-tubular SOFCs have shown an astonishing thermal shock resistance, many orders of magnitude larger than planar SOFCs, opening the possibility of being used in portable applications. However, only few studies have been devoted to study the degradation of large-area micro-tubular SOFCs. This work presents microstructural, electrochemical and long term degradation studies of single micro-tubular cells fabricated by high shear extrusion, operating in the intermediate range of temperatures (T∼700 °C). A maximum power of 7 W per cell has been measured in a wide range of fuel utilizations between 10% and 60% at 700 °C. A degradation rate of 360 mW/1000 h (8%) has been observed for cells operated over more than 1500 h under fuel utilizations of 40%. Higher fuel utilizations lead to strong degradations associated to nickel oxidation/reduction processes. Quick thermal cycling with heating ramp rates of 30 °C /min yielded degradation rates of 440 mW/100 cycles (9%). These reasonable values of degradation under continuous and thermal cycling operation approach the requirements for many portable applications including auxiliary power units or consumer electronics opening this typically forbidden market to the SOFC technology.

  11. Small stack performance of intermediate temperature-operating solid oxide fuel cells using stainless steel interconnects and anode-supported single cell

    NASA Astrophysics Data System (ADS)

    Bae, Joongmyeon; Lim, Sungkwang; Jee, Hyunjin; Kim, Jung Hyun; Yoo, Young-Sung; Lee, Taehee

    We are developing 1 kW class solid oxide fuel cell (SOFC) system for residential power generation (RPG) application supported by Korean Government. Anode-supported single cells with thin electrolyte layer of YSZ (yttria-stabilized zirconia) or ScSZ (scandia-stabilized zirconia) for intermediate temperature operation (650-750 °C), respectively, were fabricated and small stacks were built and evaluated. The LSCF/ScSZ/Ni-YSZ single cell showed performance of 543 mW cm -2 at 650 °C and 1680 mW cm -2 at 750 °C. The voltage of 15-cell stack based on 5 cm × 5 cm single cell (LSM/YSZ/Ni-YSZ) at 150 mW was 12.5 V in hydrogen as fuel of 120 sccm per cell at 750 °C and decreased to about 10.9 V at 500 h operation time. A 5-cell stack based on the LSCF/YSZ/FL/Ni-YSZ showed the maximum power density of 30 W, 25 W and 20 W at 750 °C, 700 °C and 650 °C, respectively. LSCF/ScSZ/Ni-YSZ-based stack showed better performance than LSCF/YSZ/Ni-YSZ stack from the experiment temperature range. I- V characteristics by using hydrogen gas and reformate gas of methane as fuel were investigated at 750 °C in LSCF/ScSZ/FL/Ni-YSZ-based 5-cell stack.

  12. Performance of Ni-Fe/gadolinium-doped CeO{sub2} anode supported tubular solid oxide fuel cells using steam reforming of methane

    SciTech Connect

    Liang, B.; Suzuki, T.; Hamamoto, K.; Yamaguchi, T.; Sumi, H.; Fujishiro, Y.; Ingram, B. J.; Carter, J. D.

    2012-03-15

    Iron nanoparticles (Fe{sub 2}O{sub 3}) were added to NiO/gadolinium-doped CeO{sub 2} (GDC) anode supported solid oxide fuel cell (SOFC) for the direct methane-water fuel operation. The cell was co-sintered at 1400 C, and the anode porosity is 31.8%. The main size corresponding to peak volume is around 1.5 {mu}m. When steam and methane directly fed to the cell, the power density is about 0.57 W cm{sup -2} at 650 C. It is the familiar performance for H{sub 2} operation (4 times of flow rate) with same fuel utilization. Compare with the testing temperature of 600 and 650 C, there is almost no carbon fiber deposition at 700 C with steam/methane (S/C) of 5. At the same time, fuel operation of high value of S/C (=3.3) resulted in fiber-like deposition and degradation of power performance based on loading test results.

  13. Performance of (La,Sr)(Co,Fe)O 3- x double-layer cathode films for intermediate temperature solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Marinha, D.; Hayd, J.; Dessemond, L.; Ivers-Tiffée, E.; Djurado, E.

    In this study the performance evaluation of (La,Sr)(Co,Fe)O 3- x (LSCF) double-layer films characterized by impedance spectroscopy between 403 and 603 °C to be used for intermediate temperature solid oxide fuel cells (IT-SOFCs) is presented. Two LSCF layers with different microstructures were sequentially deposited onto Ce 0.9Gd 0.1O 1.95 (CGO) substrates in a symmetrical fashion. A first layer of La 0.6Sr 0.4Co 0.2Fe 0.8O 3- x with a thickness of 7 μm and a nano-scaled particle size was deposited by electrostatic spray deposition (ESD) technique. Different deposition conditions were used in preparing the ESD films to evaluate the influence of film morphology on the electrochemical performance. After annealing, a current collector layer of La 0.58Sr 0.4Co 0.2Fe 0.8O 3- x with ∼45 μm in thickness and a larger particle size was deposited by screen printing. Area specific resistances (ASRs) were determined from impedance spectroscopy measurements performed in air between 403 and 603 °C, at 25 °C steps. A dependence of electrochemical performance on the morphology of the LSCF layer deposited by ESD was observed. The lowest ASR, measured during 130 h of isothermal dwelling at 603 °C, averaged 0.13 Ω cm 2 with negligible variation and is the lowest reported value for this composition, to the best of our knowledge. Reported results assure an excellent suitability of this type of assembly for IT-SOFCs.

  14. Electrochemical Performance and Stability of the Cathode for Solid Oxide Fuel Cells IV. On the Ohmic loss in anode supported button cells with LSM or LSCF cathodes

    SciTech Connect

    Lu, Zigui; Zhou, Xiao Dong; Templeton, Jared W.; Stevenson, Jeffry W.

    2010-05-08

    Anode-supported solid oxide fuel cells (SOFC) with a variety of YSZ electrolyte thicknesses were fabricated by tape casting and lamination. The preparation of the YSZ electrolyte tapes with various thicknesses was accomplished by using doctor blades with different gaps between the precision machined, polished blade and the casting surface. The green tape was cut into discs, sintered at 1385°C for 2 h, and subsequently creep-flattened at 1350°C for 2 h. Either LSCF with an SDC interlayer or LSM+YSZ composite was used as the cathode material for the fuel cells. The ohmic resistances of these anode-supported fuel cells were characterized by electrochemical impedance spectroscopy at temperatures from 500°C to 750°C. A linear relationship was found between the ohmic resistance of the fuel cell and the YSZ electrolyte thickness at all the measuring temperatures for both LSCF and LSM+YSZ cathode fuel cells. The ionic conductivities of the YSZ electrolyte, derived for the fuel cells with LSM+YSZ or LSCF cathodes, were independent of the cathode material and cell configuration. The ionic conductivities of the YSZ electrolyte was slightly lower than that of the bulk material, possibly due to Ni-doping into the electrolyte. The fuel cell with a SDC interlayer and LSCF cathode showed larger intercept resistance than the fuel cell with LSM+YSZ cathode, which was possibly due to the imperfect contact between the SDC interlayer and the YSZ electrolyte and the migration of Zr into the SDC interlayer to form an insulating solid solution during cell fabrication. Calculations of the contribution of the YSZ electrolyte to the total ohmic resistance showed that YSZ was still a satisfactory electrolyte at temperatures above 650°C. Explorations should be directed to reduce the intercept resistance to achieve significant improvement in cell performance.

  15. Durability Evaluation of Reversible Solid Oxide Cells

    SciTech Connect

    Xiaoyu Zhang; James E. O'Brien; Robert C. O'Brien; Gregory K. Housley

    2013-11-01

    An experimental investigation on the performance and durability of single solid oxide cells (SOCs) is under way at the Idaho National Laboratory. Reversible operation of SOCs includes electricity generation in the fuel cell mode and hydrogen generation in the electrolysis mode. Degradation is a more significant issue when operating SOCs in the electrolysis mode. In order to understand and mitigate the degradation issues in high temperature electrolysis, single SOCs with different configurations from several manufacturers have been evaluated for initial performance and long-term durability. A new test apparatus for single cell and small stack tests has been developed for this purpose. Cells were obtained from four industrial partners. Cells from Ceramatec Inc. and Materials and Systems Research Inc. (MSRI) showed improved durability in electrolysis mode compared to previous stack tests. Cells from Saint Gobain Advanced Materials Inc. (St. Gobain) and SOFCPower Inc. demonstrated stable performance in the fuel cell mode, but rapid degradation in the electrolysis mode, especially at high current density. Electrolyte-electrode delamination was found to have a significant impact on degradation in some cases. Enhanced bonding between electrolyte and electrode and modification of the electrode microstructure helped to mitigate degradation. Polarization scans and AC impedance measurements were performed during the tests to characterize cell performance and degradation.

  16. Durability evaluation of reversible solid oxide cells

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaoyu; O'Brien, James E.; O'Brien, Robert C.; Housley, Gregory K.

    2013-11-01

    An experimental investigation on the performance and durability of single solid oxide cells (SOCs) is under way at the Idaho National Laboratory. Reversible operation of SOCs includes electricity generation in the fuel cell mode and hydrogen generation in the electrolysis mode. Degradation is a more significant issue when operating SOCs in the electrolysis mode. In order to understand and mitigate the degradation issues in high temperature electrolysis, single SOCs with different configurations from several manufacturers have been evaluated for initial performance and long-term durability. Cells were obtained from four industrial partners. Cells from Ceramatec Inc. and Materials and Systems Research Inc. (MSRI) showed improved durability in electrolysis mode compared to previous stack tests. Cells from Saint Gobain Advanced Materials Inc. (St. Gobain) and SOFCPower Inc. demonstrated stable performance in the fuel cell mode, but rapid degradation in the electrolysis mode, especially at high current density. Electrolyte-electrode delamination was found to have a significant impact on degradation in some cases. Enhanced bonding between electrolyte and electrode and modification of the electrode microstructure helped to mitigate degradation. Polarization scans and AC impedance measurements were performed during the tests to characterize cell performance and degradation.

  17. Preparation and electrochemical performance of Pr2Ni0.6Cu0.4O4 cathode materials for intermediate-temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Wang, Yifang; Cheng, Jigui; Jiang, Qiumei; Yang, Junfang; Gao, Jianfeng

    2011-03-01

    Cathode material Pr2Ni0.6Cu0.4O4 (PNCO) for intermediate-temperature solid oxide fuel cells (IT-SOFCs) is synthesized by a glycine-nitrate process using Pr6O11, NiO, and CuO powders as raw materials. X-ray diffraction analysis reveals that nanosized Pr2Ni0.6Cu0.4O4 powders with K2NiF4-type structure can be obtained from calcining the precursors at 1000 °C for 3 h. Scanning electron microscopy shows that the sintered PNCO samples have porous microstructure with a porosity of more than 30% and grain size smaller than 2 μm. A maximum conductivity of 130 S cm-1 is obtained from the PNCO samples sintered at 1050 °C. A single fuel cell based on the PNCO cathode with 30 μm Sm0.2Ce0.8O1.9 (SCO) electrolyte film and a 1 mm NiO-SCO anode support is constructed. The ohmic resistance of the single Ni-SCO/SCO/PNCO cell is 0.08 Ω cm2 and the area specific resistance (ASR) value is 0.19 Ω cm2 at 800 °C. Cell performance was also tested using humidified hydrogen (3% H2O) as fuel and air as oxidant. The single cell shows an open circuit voltage of 0.82 V and 0.75 V at 700 °C and 800 °C, respectively. Maximum power density is 238 mW cm-2 and 308 mW cm-2 at 700 °C and 800 °C, respectively. The preliminary tests have shown that Pr2Ni1-xCuxO4materials can be a good candidate for cathode materials of IT-SOFCs.

  18. Stability of solid oxide fuel cell materials

    SciTech Connect

    Armstrong, T.R.; Bates, J.L.; Coffey, G.W.; Pederson, L.R.

    1996-08-01

    Chromite interconnection materials in an SOFC are exposed to both highly oxidizing conditions at the cathode and to highly reducing conditions at the anode. Because such conditions could lead to component failure, the authors have evaluated thermal, electrical, chemical, and structural stabilities of these materials as a function of temperature and oxygen partial pressure. The crystal lattice of the chromites was shown to expand for oxygen partial pressures smaller than 10{sup {minus}10} atm, which could lead to cracking and debonding in an SOFC. Highly substituted lanthanum chromite compositions were the most susceptible to lattice expansion; yttrium chromites showed better dimensional stability by more than a factor of two. New chromite compositions were developed that showed little tendency for lattice expansion under strongly reducing conditions, yet provided a good thermal expansion match to other fuel cell components. Use of these new chromite interconnect compositions should improve long-term SOFC performance, particularly for planar cell configurations. Thermodynamic properties of substituted lanthanum manganite cathode compositions have been determined through measurement of electromotive force as a function of temperature. Critical oxygen decomposition pressures for Sr and Ca-substituted lanthanum manganites were established using cells based on a zirconia electrolyte. Strontium oxide and calcium oxide activities in a lanthanum manganite matrix were determined using cells based on strontium fluoride and calcium fluoride electrolytes, respectively. The compositional range of single-phase behavior of these ABO{sub 3}-type perovskites was established as a function of A/B cation ratios and the extent of acceptor doping. Before this work, very little thermodynamic information was in existence for substituted manganite compositions. Such information is needed to predict the long-term stability of solid oxide fuel cell assemblies.

  19. Performance study of a solid oxide fuel cell and gas turbine hybrid system designed for methane operating with non-designed fuels

    NASA Astrophysics Data System (ADS)

    Li, Yang; Weng, Yiwu

    This paper presents an analysis of the fuel flexibility of a methane-based solid oxide fuel cell-gas turbine (SOFC-GT) hybrid system. The simulation models of the system are mathematically defined. Special attention is paid to the development of an SOFC thermodynamic model that allows for the calculation of radial temperature gradients. Based on the simulation model, the new design point of system for new fuels is defined first; the steady-state performance of the system fed by different fuels is then discussed. When the hybrid system operates with hydrogen, the net power output at the new design point will decrease to 70% of the methane, while the design net efficiency will decrease to 55%. Similar to hydrogen, the net output power of the ethanol-fueled system will decrease to 88% of the methane value due to the lower cooling effect of steam reforming. However, the net efficiency can remain at 61% at high level due to increased heat recuperation from exhaust gas. To increase the power output of the hybrid system operating with non-design fuels without changing the system configuration, three different measures are introduced and investigated in this paper. The introduced measures can increase the system net power output operating with hydrogen to 94% of the original value at the cost of a lower efficiency of 45%.

  20. Performance Analysis and Optimum Operation Planning of Distributed Energy System Based on Micro Gas Turbine-Solid Oxide Fuel Cell Hybrid Power Generation

    NASA Astrophysics Data System (ADS)

    Morita, Aina; Kimijima, Shinji

    In this paper, the economical and energy saving advantages of the distributed energy system, which consists of a micro gas turbine-solid oxide fuel cell hybrid power generation system, waste heat recovery devices and air-conditioning equipments, are investigated. Firstly, the thermodynamical performance evaluation of the hybrid system with the heat recovery devices is discussed to estimate the energy conversion efficiency of the whole system. Secondly, by using 1inear programming technique, the optimum operation planning of the cogeneration plant based on the hybrid system is discussed to predict the reduction of the primary fuel consumption and utility cost. Throughout detailed investigation, it is found that the energy conversion efficiency, which includes the waste heat utilization, reaches over 80% (LHV). In addition, the optimum operation of the hybrid system, of which power generation capacity is appropriate for the energy demand, achieve the highly effective energy saving against the traditional energy supply scheme, that is, the fuel reduction reaches around 40% to the conventional value.

  1. Performance and economic assessments of a solid oxide fuel cell system with a two-step ethanol-steam-reforming process using CaO sorbent

    NASA Astrophysics Data System (ADS)

    Tippawan, Phanicha; Arpornwichanop, Amornchai

    2016-02-01

    The hydrogen production process is known to be important to a fuel cell system. In this study, a carbon-free hydrogen production process is proposed by using a two-step ethanol-steam-reforming procedure, which consists of ethanol dehydrogenation and steam reforming, as a fuel processor in the solid oxide fuel cell (SOFC) system. An addition of CaO in the reformer for CO2 capture is also considered to enhance the hydrogen production. The performance of the SOFC system is analyzed under thermally self-sufficient conditions in terms of the technical and economic aspects. The simulation results show that the two-step reforming process can be run in the operating window without carbon formation. The addition of CaO in the steam reformer, which runs at a steam-to-ethanol ratio of 5, temperature of 900 K and atmospheric pressure, minimizes the presence of CO2; 93% CO2 is removed from the steam-reforming environment. This factor causes an increase in the SOFC power density of 6.62%. Although the economic analysis shows that the proposed fuel processor provides a higher capital cost, it offers a reducing active area of the SOFC stack and the most favorable process economics in term of net cost saving.

  2. An innovative architectural design to enhance the electrochemical performance of La2NiO4+δ cathodes for solid oxide fuel cell applications

    NASA Astrophysics Data System (ADS)

    Sharma, Rakesh K.; Burriel, Mónica; Dessemond, Laurent; Martin, Vincent; Bassat, Jean-Marc; Djurado, Elisabeth

    2016-06-01

    An architectural design of the cathode microstructure based on combining electrostatic spray deposition (ESD) and screen-printing (SP) techniques has demonstrated to be an innovative strategy to enhance the electrochemical properties of La2NiO4+δ (LNO) as oxygen electrode on Ce0.9Gd0.1O2-δ (CGO) electrolyte for solid oxide fuel cells. For this purpose, the influence of the ESD process parameters on the microstructure has been systematically investigated. Electrochemical performances of four selected cathode microstructures are investigated: (i) 3-D coral nanocrystalline (average particle size ∼ 100 nm) LNO film grown by ESD; (ii) 3-D coral nanocrystalline film (average particle size ∼ 150 nm) grown by ESD with a continuous nanometric dense interface; (iii) porous screen-printed LNO film (average particle size ∼ 400 nm); and (iv) 3-D coral nanocrystalline film (average particle size ∼ 150 nm) with a continuous nanometric dense interface prepared by ESD topped by a LNO current collector prepared by SP. A significant reduction in the polarization resistance (Rpol) is obtained (0.08 Ω cm2 at 700 °C) for 3-D coral topped by the SP layer. Moreover LNO is found to be stable and compatible with CGO up to 800 °C for only 10 days duration in air, making it potentially suitable for SOFCs cathode application.

  3. Long-term evaluation of solid oxide fuel cell candidate materials in a 3-cell generic short stack fixture, part I: Test fixture, sealing, and electrochemical performance

    NASA Astrophysics Data System (ADS)

    Chou, Yeong-Shyung; Stevenson, Jeffry W.; Choi, Jung-Pyung

    2014-06-01

    A generic solid oxide fuel cell stack test fixture was developed to evaluate candidate materials and processing under realistic conditions. A NiO-YSZ anode-supported YSZ electrolyte cell with a composite cathode was used to evaluate the long-term stability of a sealing system, alumina coating, Ce-modified (Mn,Co)-spinel coating, ferritic stainles steel AISI441 interconnect metal, and current collectors. A 3-cell short stack was assembled and tested in constant current mode for 6000 h at 800 °C. Part I of the work addresses the stack fixture design, cell components, sealing system, cell performance, and post-mortem analysis. Parts II and III will discuss microstructure evolution, interfacial reactions, and degradation mechanisms. During 6000 h of testing, the top cell showed very low degradation (∼1.4% kh-1), while the middle and bottom cells exhibited much higher degradation after ∼2000 h. The rapid cell degradation was correlated to the open circuit voltage measurements and was attributed to glass seal failure, probably due to unbalanced stress conditions. Post-mortem analysis showed a characteristic yellowish color around the glass seal, suggesting formation of SrCrO4. Overall the developed stack test fixture was demonstrated as a simple and useful tool for evaluation of SOFC candidate materials in realistic conditions.

  4. High performance of intermediate temperature solid oxide electrolysis cells using Nd2NiO4+δ impregnated scandia stabilized zirconia oxygen electrode

    NASA Astrophysics Data System (ADS)

    Chen, Ting; Liu, Minquan; Yuan, Chun; Zhou, Yucun; Ye, Xiaofeng; Zhan, Zhongliang; Xia, Changrong; Wang, Shaorong

    2015-02-01

    Nano-structured Nd2NiO4+δ(NNO) impregnated scandia stabilized zirconia (SSZ) is studied as the oxygen electrode of solid oxide electrolysis cells (SOECs). The hydrogen electrode-supported single cell with Ni-Zr0.92Y0.16O2.08 (YSZ) hydrogen electrode, SSZ electrolyte and impregnated NNO-SSZ composite oxygen electrode is prepared by a tape casting, co-firing and impregnation method. The electrochemical properties of the cell are investigated in the electrolysis mode. At the voltage of 1.3 V, current densities of 1.081, 0.677, 0.441 and 0.23 A cm-2 are obtained at 800, 750, 700 and 650 °C respectively. The cell also exhibits comparable performance with variation of the steam-to-hydrogen ratio (50/50 to 80/20) at 750 °C. Additionally, the short-term durability in the electrolysis mode of the cell is also studied.

  5. Advanced materials for solid oxide fuel cells

    SciTech Connect

    Armstrong, T.R.; Stevenson, J.

    1995-08-01

    The purpose of this research is to improve the properties of the current state-of-the-art materials used for solid oxide fuel cells (SOFCs). The objectives are to: (1) develop materials based on modifications of the state-of-the-art materials; (2) minimize or eliminate stability problems in the cathode, anode, and interconnect; (3) Electrochemically evaluate (in reproducible and controlled laboratory tests) the current state-of-the-art air electrode materials and cathode/electrolyte interfacial properties; (4) Develop accelerated electrochemical test methods to evaluate the performance of SOFCs under controlled and reproducible conditions; and (5) Develop and test materials for use in low-temperature SOFCs. The goal is to modify and improve the current state-of-the-art materials and minimize the total number of cations in each material to avoid negative effects on the materials properties. Materials to reduce potential deleterious interactions, (3) improve thermal, electrical, and electrochemical properties, (4) develop methods to synthesize both state-of-the-art and alternative materials for the simultaneous fabricatoin and consolidation in air of the interconnections and electrodes with the solid electrolyte, and (5) understand electrochemical reactions at materials interfaces and the effects of component composition and processing on those reactions.

  6. Supercritical water oxidation - Microgravity solids separation

    NASA Technical Reports Server (NTRS)

    Killilea, William R.; Hong, Glenn T.; Swallow, Kathleen C.; Thomason, Terry B.

    1988-01-01

    This paper discusses the application of supercritical water oxidation (SCWO) waste treatment and water recycling technology to the problem of waste disposal in-long term manned space missions. As inorganic constituents present in the waste are not soluble in supercritical water, they must be removed from the organic-free supercritical fluid reactor effluent. Supercritical water reactor/solids separator designs capable of removing precipitated solids from the process' supercritical fluid in zero- and low- gravity environments are developed and evaluated. Preliminary experiments are then conducted to test the concepts. Feed materials for the experiments are urine, feces, and wipes with the addition of reverse osmosis brine, the rejected portion of processed hygiene water. The solid properties and their influence on the design of several oxidation-reactor/solids-separator configurations under study are presented.

  7. Computational modeling of solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Penmetsa, Satish Kumar

    In the ongoing search for alternative and environmentally friendly power generation facilities, the solid oxide fuel cell (SOFC) is considered one of the prime candidates for the next generation of energy conversion devices due to its capability to provide environmentally friendly and highly efficient power generation. Moreover, SOFCs are less sensitive to composition of fuel as compared to other types of fuel cells, and internal reforming of the hydrocarbon fuel cell can be performed because of higher operating temperature range of 700°C--1000°C. This allows us to use different types of hydrocarbon fuels in SOFCs. The objective of this study is to develop a three-dimensional computational model for the simulation of a solid oxide fuel cell unit to analyze the complex internal transport mechanisms and sensitivity of the cell with different operating conditions, and also to develop SOFC with higher operating current density with a more uniform gas distributions in the electrodes and with lower ohmic losses. This model includes mass transfer processes due to convection and diffusion in the gas flow channels based on the Navier-Stokes equations as well as combined diffusion and advection in electrodes using Brinkman's hydrodynamic equation and associated electrochemical reactions in the trilayer of the SOFC. Gas transport characteristics in terms of three-dimensional spatial distributions of reactant gases and their effects on electrochemical reactions at the electrode-electrolyte interface, and in the resulting polarizations, are evaluated for varying pressure conditions. Results show the significance of the Brinkman's hydrodynamic model in electrodes to achieve more uniform gas concentration distributions while using a higher operating pressure and over a higher range of operating current densities.

  8. Reactive vaporization of oxides in solid oxide fuel cell systems

    NASA Astrophysics Data System (ADS)

    Key, Camas Fought

    Metals such as chromium, aluminum and silicon are of extreme technological and industrial importance due to the corrosion resistance they offer in oxidizing environments at high temperature. Much of this robustness is based on the formation of a thin, well-adhered metal-oxide (MO) layer on the surface of the metal. In particularly corrosive environments or at high-enough temperatures and or pressures, the MO will chemically react with constituents in the surrounding gas, removing atoms from the solid. For many systems, material loss and subsequent mechanical failure is the foremost concern. However, in solid oxide fuel cell (SOFC) systems, the presence of gaseous metal species leads to severe degradation in electrochemical performance well before mechanical limits are reached. Reactive vaporization from ferritic stainless steels, chromia, aluminosilicates and a candidate electrode material (Sr2VMoO6), was investigated using the transpiration method. Two novel collection methods were employed: condensation of vapors on wafer collectors analyzed with Rutherford backscattering spectrometry (RBS); and, condensation of vapors on quartz wool analyzed via inductively coupled plasma mass spectroscopy (ICP-MS). Identification and quantification of vapor species provided assessment of material performance in SOFC environments. Experiments demonstrated that Cr vapor species from ferritic stainless steels used for SOFC interconnect applications could be reduced by as much as one order of magnitude through the application of barrier coatings. Base alloys were compared and exhibited a variety of Cr vaporization rates despite being similar in composition, thus illustrating the importance of minor elemental constituents in the alloy. Measurements identified Si as the primary volatile element in aluminosilicate materials when Si concentrations in the bulk material were as low as one percent. Aluminosilicate materials demonstrated a burn out phase during the first hundred hours at

  9. Stability of solid oxide fuel cell materials

    SciTech Connect

    Armstrong, T.R.; Bates, J.L.; Chick, L.A.

    1996-04-01

    Interconnection materials in a solid oxide fuel cell are exposed to both highly oxidizing conditions at the cathode and to highly reducing conditions at the anode. The thermal expansion characteristics of substituted lanthanum and yttrium chromite interconnect materials were evaluated by dilatometry as a function of oxygen partial pressures from 1 atm to 10{sup -18} atm, controlled using a carbon dioxide/hydrogen buffer.

  10. Monolithic Solid Oxide Fuel Cell development

    NASA Technical Reports Server (NTRS)

    Myles, K. M.; Mcpheeters, C. C.

    1989-01-01

    The Monolithic Solid Oxide Fuel Cell (MSOFC) is an oxide-ceramic structure in which appropriate electronic and ionic conductors are fabricated in a honeycomb shape similar to a block of corrugated paperboard. These electronic and ionic conductors are arranged to provide short conduction paths to minimize resistive losses. The power density achievable with the MSOFC is expected to be about 8 kW/kg or 4 kW/L, at fuel efficienceis over 50 percent, because of small cell size and low resistive losses in the materials. The MSOFC operates in the range of 700 to 1000 C, at which temperatures rapid reform of hydrocarbon fuels is expected within the nickel-YSZ fuel channels. Tape casting and hot roll calendering are used to fabricate the MSOFC structure. The performance of the MSOFC has improved significantly during the course of development. The limitation of this system, based on materials resistance alone without interfacial resistances, is 0.093 ohm-sq cm area-specific resistance (ASR). The current typical performance of MSOFC single cells is characterized by ASRs of about 0.4 to 0.5 ohm-sq cm. With further development the ASR is expected to be reduced below 0.2 ohm-sq cm, which will result in power levels greater than 1.4 W/sq cm. The feasibility of the MSOFC concept was proven, and the performance was dramatically improved. The differences in thermal expansion coefficients and firing shrinkages among the fuel cell materials were minimized. As a result of good matching of these properties, the MSOFC structure was successfully fabricated with few defects, and the system shows excellent promise for development into a practical power source.

  11. Monolithic Solid Oxide Fuel Cell development

    NASA Astrophysics Data System (ADS)

    Myles, K. M.; McPheeters, C. C.

    1989-12-01

    The Monolithic Solid Oxide Fuel Cell (MSOFC) is an oxide-ceramic structure in which appropriate electronic and ionic conductors are fabricated in a honeycomb shape similar to a block of corrugated paperboard. These electronic and ionic conductors are arranged to provide short conduction paths to minimize resistive losses. The power density achievable with the MSOFC is expected to be about 8 kW/kg or 4 kW/L, at fuel efficienceis over 50 percent, because of small cell size and low resistive losses in the materials. The MSOFC operates in the range of 700 to 1000 C, at which temperatures rapid reform of hydrocarbon fuels is expected within the nickel-YSZ fuel channels. Tape casting and hot roll calendering are used to fabricate the MSOFC structure. The performance of the MSOFC has improved significantly during the course of development. The limitation of this system, based on materials resistance alone without interfacial resistances, is 0.093 ohm-sq cm area-specific resistance (ASR). The current typical performance of MSOFC single cells is characterized by ASRs of about 0.4 to 0.5 ohm-sq cm. With further development the ASR is expected to be reduced below 0.2 ohm-sq cm, which will result in power levels greater than 1.4 W/sq cm. The feasibility of the MSOFC concept was proven, and the performance was dramatically improved. The differences in thermal expansion coefficients and firing shrinkages among the fuel cell materials were minimized. As a result of good matching of these properties, the MSOFC structure was successfully fabricated with few defects, and the system shows excellent promise for development into a practical power source.

  12. Mixed hemimicelles solid-phase extraction of cephalosporins in biological samples with ionic liquid-coated magnetic graphene oxide nanoparticles coupled with high-performance liquid chromatographic analysis.

    PubMed

    Wu, Jianrong; Zhao, Hongyan; Xiao, Deli; Chuong, Pham-Huy; He, Jia; He, Hua

    2016-07-01

    A novel mixed hemimicelles solid phase extraction based on magnetic graphene oxide (Fe3O4/GO) and ionic liquid (IL) was developed for the simultaneous extraction and determination of trace cephalosporins in spiked human urine. The high surface area and excellent adsorption capacity of the graphene oxide after modification with1-hexadecyl-3-methylmidazoliumbromide(C16mimBr) were utilized adequately in the solid phase extraction(SPE) process. A comprehensive study of the parameters affecting the extraction recovery, such as the zeta-potential of magnetic graphene oxide, amounts of magnetic graphene oxide and surfactant, pH of solution, ionic strength, extraction time, and desorption condition were optimized. A comparative study on the use of different surfacant-coated Fe3O4/GO NPs as sorbents was presented. Good linearity (R(2)>0.9987) for all calibration curves was obtained. The LODs were ranged between 0.6 and 1.9ng mL(-1) for the cephalosporins and the LOQs were 1.5 to 5.5, respectively. Satisfactory recoveries(84.3% to 101.7%)and low relative standard deviations from 1.7% to 6.3% in biological matrices were achieved. The mixed hemimicelles magnetic SPE (MSPE) method based on ILs and Fe3O4/GO NPs magnetic separation has ever been successfully used for pretreatment of complex biological samples. PMID:27266334

  13. Thin-Film Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Chen, Xin; Wu, Nai-Juan; Ignatiev, Alex

    2009-01-01

    The development of thin-film solid oxide fuel cells (TFSOFCs) and a method of fabricating them have progressed to the prototype stage. This can result in the reduction of mass, volume, and the cost of materials for a given power level.

  14. Oxidation-reduction capacities of aquifer solids

    SciTech Connect

    Barcelona, M.J.; Holm, T.R.

    1991-01-01

    Oxidation-reduction processes play a major role in the mobility, transport, and fate of inorganic and organic chemical constituents in natural waters. Therefore, the manipulation of redox conditions in natural and treated water systems is assumed to be a common option for the control of contaminant concentrations. Measurements of the oxidation (i.e., of aqueous Cr(2+)) and reduction (i.e., of aqueous Cr2O7(2-) and H2O2) capacities of aquifer solids and groundwater have been made on samples from a sand-and-gravel aquifer. The groundwater contributed less than 1% of the system oxidation or reduction poising capacity. Reduction capacities averaged 0.095, 0.111, and 0.136 mequiv/g of dry solids for oxic, transitional, and reducing Eh conditions, respectively. Measured oxidation capacities averaged 0.4 mequiv/g of dry solids over the range of redox intensity conditions. These capacities represent considerable resistance to the adjustment of redox conditions even at uncontaminated sites. Hydrogen peroxide reduction by aquifer solid samples proceeds rapidly relative to microbially mediated decomposition. The study indicates the need for closer scrutiny of the predictability and cost effectiveness of attempts to manipulate redox conditions in poorly poised aquifer systems.

  15. An innovative architectural design to enhance the electrochemical performance of La2NiO4+δ cathodes for solid oxide fuel cell applications

    NASA Astrophysics Data System (ADS)

    Sharma, Rakesh K.; Burriel, Mónica; Dessemond, Laurent; Martin, Vincent; Bassat, Jean-Marc; Djurado, Elisabeth

    2016-06-01

    An architectural design of the cathode microstructure based on combining electrostatic spray deposition (ESD) and screen-printing (SP) techniques has demonstrated to be an innovative strategy to enhance the electrochemical properties of La2NiO4+δ (LNO) as oxygen electrode on Ce0.9Gd0.1O2-δ (CGO) electrolyte for solid oxide fuel cells. For this purpose, the influence of the ESD process parameters on the microstructure has been systematically investigated. Electrochemical performances of four selected cathode microstructures are investigated: (i) 3-D coral nanocrystalline (average particle size ∼ 100 nm) LNO film grown by ESD; (ii) 3-D coral nanocrystalline film (average particle size ∼ 150 nm) grown by ESD with a continuous nanometric dense interface; (iii) porous screen-printed LNO film (average particle size ∼ 400 nm); and (iv) 3-D coral nanocrystalline film (average particle size ∼ 150 nm) with a continuous nanometric dense interface prepared by ESD topped by a LNO current collector prepared by SP. A significant reduction in the polarization resistance (Rpol) is obtained (0.08 Ω cm2 at 700 °C) for 3-D coral topped by the SP layer. Moreover LNO is found to be stable and compatible with CGO up to 800 °C for only 10 days duration in air, making it potentially suitable for SOFCs cathode application.

  16. Use of the Simple Infiltrated Microstructure Polarization Loss Estimation (SIMPLE) model to describe the performance of nano-composite solid oxide fuel cell cathodes.

    PubMed

    Nicholas, Jason D; Wang, Lin; Call, Ann V; Barnett, Scott A

    2012-11-28

    Nano-composite Sm(0.5)Sr(0.5)CoO(3-δ) (SSC)-Ce(0.9)Gd(0.1)O(1.95) (GDC) and La(0.6)Sr(0.4)Co(0.8)Fe(0.2)O(3-δ) (LSCF)-GDC Solid Oxide Fuel Cell (SOFC) cathodes with various infiltrate loading levels were prepared through multiple nitrate solution infiltrations into porous GDC ionic conducting (IC) scaffolds. Microstructural analyses indicated that the average SSC and average LSCF hemispherical particle radii remained roughly constant, at 25 nm, across multiple infiltration-gelation-firing sequences. Comparisons between symmetric cell polarization resistance measurements and Simple Infiltrated Microstructure Polarization Loss Estimation (SIMPLE) model predictions showed that the SIMPLE model was able to predict the performance of heavily infiltrated SSC-GDC and LSCF-GDC cathodes with accuracies better than 55% and 70%, respectively (without the use of fitting parameters). Poor electronic conduction between mixed ionic electronic conducting (MIEC) infiltrate particles was found in lightly infiltrated cathodes. Since these electronic conduction losses were not accounted for by the SIMPLE model, larger discrepancies between the SIMPLE-model-predicted and measured polarization resistances were observed for lightly infiltrated cathodes. This work demonstrates that the SIMPLE model can be used to quickly determine the lowest possible polarization resistance of a variety of infiltrated MIEC on IC nano-composite cathodes (NCC's) when the NCC microstructure and an experimentally-applicable set of intrinsic MIEC oxygen surface resistances and IC bulk oxygen conductivities are known. Currently, this model is the only one capable of predicting the polarization resistance of heavily infiltrated MIEC on IC NCC's as a function of temperature, cathode thickness, nano-particle size, porosity, and composition. PMID:23060257

  17. Co-synthesized Y-stabilized Bi2O3 and Sr-substituted LaMnO3 composite anode for high performance solid oxide electrolysis cell

    NASA Astrophysics Data System (ADS)

    Yan, Jingbo; Zhao, Zhe; Shang, Lei; Ou, Dingrong; Cheng, Mojie

    2016-07-01

    In this study we report a nano-composite anode comprised of Y-stabilized Bi2O3 (YSB) and Sr-substituted LaMnO3 (LSM) for solid oxide electrolysis cell (SOEC). The composite powder with primary particle size ranging from 20 to 80 nm is co-synthesized via a simple citric-nitrate combustion method. X-ray diffraction examination confirms cubic fluorite YSB and rhombohedral perovskite LSM as the main phases in the composite. Temperature programmed O2 desorption identifies remarkable low temperature desorption at 330 °C. Similarly, temperature programmed H2 reduction reveals strong reduction at 385 °C. The facile oxygen evolution on YSB-LSM may result from the increased amount of oxygen vacancies and improved oxygen ion mobility. A cell employing YSB-LSM composite anode achieves current density of -1.52 A cm-2 at 800 °C and 1.28 V, 50% higher than conventional LSM-YSZ cell. Impedance results and analysis of distribution of relaxation times indicate that the rate-determining anode processes are effectively accelerated on YSB-LSM. The activation energy for oxygen evolution reaction on YSB-LSM is reduced to 0.65 eV, notably lower than on LSM-YSZ (1.29 eV). The high performance of YSB-LSM composite anode is attributed to the fast ion decorporation on YSB, the facile O2 formation on LSM, and the abundant phase boundaries that facilitate the two processes.

  18. Nanofiber Scaffold for Cathode of Solid Oxide Fuel Cell

    SciTech Connect

    Zhi, Mingjia; Mariani, Nicholas; Gemmen, Randall; Gerdes, Kirk; Wu, Nianqiang

    2010-10-01

    A high performance solid oxide fuel cell cathode using the yttria-stabilized zirconia (YSZ) nanofibers scaffold with the infiltrated La1-xSrxMnO3 (LSM) shows an enhanced catalytic activity toward oxygen reduction. Such a cathode offers a continuous path for charge transport and an increased number of triple-phase boundary sites.

  19. Zinc oxide-copper oxide nanoplates composite as coating for solid phase microextraction combined with high performance liquid chromatography-UV detection for trace analysis of chlorophenols in water and tomato juice samples.

    PubMed

    Alizadeh, Reza; Kashkoei, Parvin Khodaei; Kazemipour, Maryam

    2016-05-01

    In the present research, the ZnO-CuO nanoplate composite (ZCNC), solid-phase microextraction (SPME) fiber coating, was prepared and its extraction capability for certain chlorophenols (CPs) was studied through directly sampling the typical CPs mixed standard solution of 4-chlorophenol, 2,3-dichlorophenol, 2,5-dichlorophenol, and 2,4,6-trichlorophenol with high performance liquid chromatography. ZCNC thickness was in the range of 50-65 nm. The effective variables on ZCNC-SPME extraction efficiency were extraction time, salt percentage, and desorption time. Accordingly, a multivariate strategy was applied based on an experimental design by using central composite design for optimizing the significant factors affecting the extraction efficiency. The detection limit and relative standard deviation (RSD) (n = 6), that include repeatability and reproducibility as the target analytes, were in the range of 0.5-5 ng ml(-1) and 5.1-14 % of standard solutions at 50 ng ml(-1) concentration of CPs, respectively. The developed technique is believed to be successfully applicable to preconcentration and determination of target analytes in environmental water and tomato juice samples. Graphical Abstract Application of zinc oxide-copper oxide nanoplates composite for extraction of chlorophenols in water and tomato juice samples and optimizing condition by experimental design method. PMID:26995010

  20. Nanocrystalline cerium oxide materials for solid fuel cell systems

    DOEpatents

    Brinkman, Kyle S

    2015-05-05

    Disclosed are solid fuel cells, including solid oxide fuel cells and PEM fuel cells that include nanocrystalline cerium oxide materials as a component of the fuel cells. A solid oxide fuel cell can include nanocrystalline cerium oxide as a cathode component and microcrystalline cerium oxide as an electrolyte component, which can prevent mechanical failure and interdiffusion common in other fuel cells. A solid oxide fuel cell can also include nanocrystalline cerium oxide in the anode. A PEM fuel cell can include cerium oxide as a catalyst support in the cathode and optionally also in the anode.

  1. Solid oxide MEMS-based fuel cells

    DOEpatents

    Jankowksi, Alan F.; Morse, Jeffrey D.

    2007-03-13

    A micro-electro-mechanical systems (MEMS) based thin-film fuel cells for electrical power applications. The MEMS-based fuel cell may be of a solid oxide type (SOFC), a solid polymer type (SPFC), or a proton exchange membrane type (PEMFC), and each fuel cell basically consists of an anode and a cathode separated by an electrolyte layer. The electrolyte layer can consist of either a solid oxide or solid polymer material, or proton exchange membrane electrolyte materials may be used. Additionally catalyst layers can also separate the electrodes (cathode and anode) from the electrolyte. Gas manifolds are utilized to transport the fuel and oxidant to each cell and provide a path for exhaust gases. The electrical current generated from each cell is drawn away with an interconnect and support structure integrated with the gas manifold. The fuel cells utilize integrated resistive heaters for efficient heating of the materials. By combining MEMS technology with thin-film deposition technology, thin-film fuel cells having microflow channels and full-integrated circuitry can be produced that will lower the operating temperature an will yield an order of magnitude greater power density than the currently known fuel cells.

  2. Thermal-fluid and electrochemical modeling and performance study of a planar solid oxide electrolysis cell : analysis on SOEC resistances, size, and inlet flow conditions.

    SciTech Connect

    Yildiz, B.; Smith, J.; Sofu, T.; Nuclear Engineering Division

    2008-06-25

    Argonne National Laboratory and Idaho National Laboratory researchers are analyzing the electrochemical and thermal-fluid behavior of solid oxide electrolysis cells (SOECs) for high temperature steam electrolysis using computational fluid dynamics (CFD) techniques. The major challenges facing commercialization of steam electrolysis technology are related to efficiency, cost, and durability of the SOECs. The goal of this effort is to guide the design and optimization of performance for high temperature electrolysis (HTE) systems. An SOEC module developed by FLUENT Inc. as part of their general CFD code was used for the SOEC analysis by INL. ANL has developed an independent SOEC model that combines the governing electrochemical mechanisms based on first principals to the heat transfer and fluid dynamics in the operation of SOECs. The ANL model was embedded into the commercial STAR-CD CFD software, and is being used for the analysis of SOECs by ANL. The FY06 analysis performed by ANL and reported here covered the influence of electrochemical properties, SOEC component resistances and their contributing factors, SOEC size and inlet flow conditions, and SOEC flow configurations on the efficiency and expected durability of these systems. Some of the important findings from the ANL analysis are: (1) Increasing the inlet mass flux while going to larger cells can be a compromise to overcome increasing thermal and current density gradients while increasing the cell size. This approach could be beneficial for the economics of the SOECs; (2) The presence of excess hydrogen at the SOEC inlet to avoid Ni degradation can result in a sizeable decrease in the process efficiency; (3) A parallel-flow geometry for SOEC operation (if such a thing be achieved without sealing problems) yields smaller temperature gradients and current density gradients across the cell, which is favorable for the durability of the cells; (4) Contact resistances can significantly influence the total cell

  3. Modeling Degradation in Solid Oxide Electrolysis Cells

    SciTech Connect

    Manohar S. Sohal; Anil V. Virkar; Sergey N. Rashkeev; Michael V. Glazoff

    2010-09-01

    Idaho National Laboratory has an ongoing project to generate hydrogen from steam using solid oxide electrolysis cells (SOECs). To accomplish this, technical and degradation issues associated with the SOECs will need to be addressed. This report covers various approaches being pursued to model degradation issues in SOECs. An electrochemical model for degradation of SOECs is presented. The model is based on concepts in local thermodynamic equilibrium in systems otherwise in global thermodynamic no equilibrium. It is shown that electronic conduction through the electrolyte, however small, must be taken into account for determining local oxygen chemical potential, , within the electrolyte. The within the electrolyte may lie out of bounds in relation to values at the electrodes in the electrolyzer mode. Under certain conditions, high pressures can develop in the electrolyte just near the oxygen electrode/electrolyte interface, leading to oxygen electrode delamination. These predictions are in accordance with the reported literature on the subject. Development of high pressures may be avoided by introducing some electronic conduction in the electrolyte. By combining equilibrium thermodynamics, no equilibrium (diffusion) modeling, and first-principles, atomic scale calculations were performed to understand the degradation mechanisms and provide practical recommendations on how to inhibit and/or completely mitigate them.

  4. Nanostructured Solid Oxide Fuel Cell Electrodes

    SciTech Connect

    Sholklapper, Tal Zvi

    2007-12-15

    The ability of Solid Oxide Fuel Cells (SOFC) to directly and efficiently convert the chemical energy in hydrocarbon fuels to electricity places the technology in a unique and exciting position to play a significant role in the clean energy revolution. In order to make SOFC technology cost competitive with existing technologies, the operating temperatures have been decreased to the range where costly ceramic components may be substituted with inexpensive metal components within the cell and stack design. However, a number of issues have arisen due to this decrease in temperature: decreased electrolyte ionic conductivity, cathode reaction rate limitations, and a decrease in anode contaminant tolerance. While the decrease in electrolyte ionic conductivities has been countered by decreasing the electrolyte thickness, the electrode limitations have remained a more difficult problem. Nanostructuring SOFC electrodes addresses the major electrode issues. The infiltration method used in this dissertation to produce nanostructure SOFC electrodes creates a connected network of nanoparticles; since the method allows for the incorporation of the nanoparticles after electrode backbone formation, previously incompatible advanced electrocatalysts can be infiltrated providing electronic conductivity and electrocatalysis within well-formed electrolyte backbones. Furthermore, the method is used to significantly enhance the conventional electrode design by adding secondary electrocatalysts. Performance enhancement and improved anode contamination tolerance are demonstrated in each of the electrodes. Additionally, cell processing and the infiltration method developed in conjunction with this dissertation are reviewed.

  5. Solid Oxide Fuel Cell Systems PVL Line

    SciTech Connect

    Susan Shearer - Stark State College; Gregory Rush - Rolls-Royce Fuel Cell Systems

    2012-05-01

    In July 2010, Stark State College (SSC), received Grant DE-EE0003229 from the U.S. Department of Energy (DOE), Golden Field Office, for the development of the electrical and control systems, and mechanical commissioning of a unique 20kW scale high-pressure, high temperature, natural gas fueled Stack Block Test System (SBTS). SSC worked closely with subcontractor, Rolls-Royce Fuel Cell Systems (US) Inc. (RRFCS) over a 13 month period to successfully complete the project activities. This system will be utilized by RRFCS for pre-commercial technology development and training of SSC student interns. In the longer term, when RRFCS is producing commercial products, SSC will utilize the equipment for workforce training. In addition to DOE Hydrogen, Fuel Cells, and Infrastructure Technologies program funding, RRFCS internal funds, funds from the state of Ohio, and funding from the DOE Solid State Energy Conversion Alliance (SECA) program have been utilized to design, develop and commission this equipment. Construction of the SBTS (mechanical components) was performed under a Grant from the State of Ohio through Ohio's Third Frontier program (Grant TECH 08-053). This Ohio program supported development of a system that uses natural gas as a fuel. Funding was provided under the Department of Energy (DOE) Solid-state Energy Conversion Alliance (SECA) program for modifications required to test on coal synthesis gas. The subject DOE program provided funding for the electrical build, control system development and mechanical commissioning. Performance testing, which includes electrical commissioning, was subsequently performed under the DOE SECA program. Rolls-Royce Fuel Cell Systems is developing a megawatt-scale solid oxide fuel cell (SOFC) stationary power generation system. This system, based on RRFCS proprietary technology, is fueled with natural gas, and operates at elevated pressure. A critical success factor for development of the full scale system is the capability to

  6. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    Nguyen Minh

    2002-03-31

    This report summarizes the work performed by Honeywell during the January 2002 to March 2002 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a turbogenerator. For this reporting period the following activities have been carried out: {lg_bullet} Conceptual system design trade studies were performed {lg_bullet} System-level performance model was created {lg_bullet} Dynamic control models are being developed {lg_bullet} Mechanical properties of candidate heat exchanger materials were investigated {lg_bullet} SOFC performance mapping as a function of flow rate and pressure was completed

  7. Generator configuration for solid oxide fuel cells

    DOEpatents

    Reichner, Philip

    1989-01-01

    Disclosed are improvements in a solid oxide fuel cell generator 1 having a multiplicity of electrically connected solid oxide fuel cells 2, where a fuel gas is passed over one side of said cells and an oxygen-containing gas is passed over the other side of said cells resulting in the generation of heat and electricity. The improvements comprise arranging the cells in the configuration of a circle, a spiral, or folded rows within a cylindrical generator, and modifying the flow rate, oxygen concentration, and/or temperature of the oxygen-containing gases that flow to those cells that are at the periphery of the generator relative to those cells that are at the center of the generator. In these ways, a more uniform temperature is obtained throughout the generator.

  8. Intermediate temperature solid oxide fuel cells.

    PubMed

    Brett, Daniel J L; Atkinson, Alan; Brandon, Nigel P; Skinner, Stephen J

    2008-08-01

    High temperature solid oxide fuel cells (SOFCs), typified by developers such as Siemens Westinghouse and Rolls-Royce, operate in the temperature region of 850-1000 degrees C. For such systems, very high efficiencies can be achieved from integration with gas turbines for large-scale stationary applications. However, high temperature operation means that the components of the stack need to be predominantly ceramic and high temperature metal alloys are needed for many balance-of-plant components. For smaller scale applications, where integration with a heat engine is not appropriate, there is a trend to move to lower temperatures of operation, into the so-called intermediate temperature (IT) range of 500-750 degrees C. This expands the choice of materials and stack geometries that can be used, offering reduced system cost and, in principle, reducing the corrosion rate of stack and system components. This review introduces the IT-SOFC and explains the advantages of operation in this temperature regime. The main advances made in materials chemistry that have made IT operation possible are described and some of the engineering issues and the new opportunities that reduced temperature operation affords are discussed. This tutorial review examines the advances being made in materials and engineering that are allowing solid oxide fuel cells to operate at lower temperature. The challenges and advantages of operating in the so-called 'intermediate temperature' range of 500-750 degrees C are discussed and the opportunities for applications not traditionally associated with solid oxide fuel cells are highlighted. This article serves as an introduction for scientists and engineers interested in intermediate temperature solid oxide fuel cells and the challenges and opportunities of reduced temperature operation. PMID:18648682

  9. OXIDATION-REDUCTION CAPACITIES OF AQUIFER SOLIDS

    EPA Science Inventory

    Measurements of the oxidation (i.e., of aqueous Cr2+) and reduction (i.e., of aqueous Cr2O72- and H202) capacities of aquifer solids and groundwater have been made on samples from a sand-and-gravel aquifer. The gro...

  10. SOLID STATE ENERGY CONVERSION ALLIANCE (SECA) SOLID OXIDE FUEL CELL PROGRAM

    SciTech Connect

    Unknown

    2003-06-01

    This report summarizes the progress made during the September 2001-March 2002 reporting period under Cooperative Agreement DE-FC26-01NT41245 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid State Energy Conversion Alliance (SECA) Solid Oxide Fuel Cell Program''. The program focuses on the development of a low-cost, high-performance 3-to-10-kW solid oxide fuel cell (SOFC) system suitable for a broad spectrum of power-generation applications. The overall objective of the program is to demonstrate a modular SOFC system that can be configured to create highly efficient, cost-competitive, and environmentally benign power plants tailored to specific markets. When fully developed, the system will meet the efficiency, performance, life, and cost goals for future commercial power plants.

  11. SOLID STATE ENERGY CONVERSION ALLIANCE (SECA) SOLID OXIDE FUEL CELL PROGRAM

    SciTech Connect

    Nguyen Minh; Jim Powers

    2003-10-01

    This report summarizes the work performed for April 2003--September 2003 reporting period under Cooperative Agreement DE-FC26-01NT41245 for the U.S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid State Energy Conversion Alliance (SECA) Solid oxide Fuel Cell Program''. During this reporting period, the conceptual system design activity was completed. The system design, including strategies for startup, normal operation and shutdown, was defined. Sealant and stack materials for the solid oxide fuel cell (SOFC) stack were identified which are capable of meeting the thermal cycling and degradation requirements. A cell module was tested which achieved a stable performance of 0.238 W/cm{sup 2} at 95% fuel utilization. The external fuel processor design was completed and fabrication begun. Several other advances were made on various aspects of the SOFC system, which are detailed in this report.

  12. Solid oxide fuel cell with monolithic core

    DOEpatents

    McPheeters, Charles C.; Mrazek, Franklin C.

    1988-01-01

    A solid oxide fuel cell in which fuel and oxidant gases undergo an electrochemical reaction to produce an electrical output includes a monolithic core comprised of a corrugated conductive sheet disposed between upper and lower generally flat sheets. The corrugated sheet includes a plurality of spaced, parallel, elongated slots which form a series of closed, linear, first upper and second lower gas flow channels with the upper and lower sheets within which a fuel gas and an oxidant gas respectively flow. Facing ends of the fuel cell are generally V-shaped and provide for fuel and oxidant gas inlet and outlet flow, respectively, and include inlet and outlet gas flow channels which are continuous with the aforementioned upper fuel gas and lower oxidant gas flow channels. The upper and lower flat sheets and the intermediate corrugated sheet are preferably comprised of ceramic materials and are securely coupled together such as by assembly in the green state and sintering together during firing at high temperatures. A potential difference across the fuel cell, or across a stacked array of similar fuel cells, is generated when an oxidant gas such as air and a fuel such as hydrogen gas is directed through the fuel cell at high temperatures, e.g., between 700.degree. C. and 1100.degree. C.

  13. Solid oxide fuel cell with monolithic core

    DOEpatents

    McPheeters, C.C.; Mrazek, F.C.

    1988-08-02

    A solid oxide fuel cell in which fuel and oxidant gases undergo an electrochemical reaction to produce an electrical output includes a monolithic core comprised of a corrugated conductive sheet disposed between upper and lower generally flat sheets. The corrugated sheet includes a plurality of spaced, parallel, elongated slots which form a series of closed, linear, first upper and second lower gas flow channels with the upper and lower sheets within which a fuel gas and an oxidant gas respectively flow. Facing ends of the fuel cell are generally V-shaped and provide for fuel and oxidant gas inlet and outlet flow, respectively, and include inlet and outlet gas flow channels which are continuous with the aforementioned upper fuel gas and lower oxidant gas flow channels. The upper and lower flat sheets and the intermediate corrugated sheet are preferably comprised of ceramic materials and are securely coupled together such as by assembly in the green state and sintering together during firing at high temperatures. A potential difference across the fuel cell, or across a stacked array of similar fuel cells, is generated when an oxidant gas such as air and a fuel such as hydrogen gas is directed through the fuel cell at high temperatures, e.g., between 700 C and 1,100 C. 8 figs.

  14. Realistic prediction of solid pharmaceutical oxidation products by using a novel forced oxidation system.

    PubMed

    Ueyama, Eiji; Tamura, Kousuke; Mizukawa, Kousei; Kano, Kenji

    2014-04-01

    This study investigated a novel solid-state-based forced oxidation system to enable a realistic prediction of pharmaceutical product oxidation, a key consideration in drug development and manufacture. Polysorbate 80 and ferric(III) acetylacetonate were used as an organic hydroperoxide source and a transition metal catalyst, respectively. Homogeneous solutions of target compounds and these reagents were prepared in a mixed organic solvent. The organic solvent was removed rapidly under reduced pressure, and the oxidation of the resulting dried solid was investigated. Analysis of the oxidation products generated in test compounds by this proposed forced oxidation system using HPLC showed a high similarity with those generated during more prolonged naturalistic drug oxidation. The proposed system provided a better predictive performance in prediction of realistic oxidative degradants of the drugs tested than did other established methods. Another advantage of this system was that the generation of undesired products of hydrolysis, solvolysis, and thermolysis was prevented because efficient oxidation was achieved under mild conditions. The results of this study suggest that this system is suitable for a realistic prediction of oxidative degradation of solid pharmaceuticals. PMID:24497072

  15. Fabrication of lanthanum strontium cobalt ferrite (LSCF) cathodes for high performance solid oxide fuel cells using a low price commercial inkjet printer

    NASA Astrophysics Data System (ADS)

    Han, Gwon Deok; Neoh, Ke Chean; Bae, Kiho; Choi, Hyung Jong; Park, Suk Won; Son, Ji-Won; Shim, Joon Hyung

    2016-02-01

    In this study, we investigate a method to fabricate high quality lanthanum strontium cobalt ferrite (LSCF) cathodes for solid oxide fuel cells (SOFCs) using a commercial low price inkjet printer. The ink source is synthesized by dissolving the LSCF nanopowder in a water-based solvent with a proper amount of surfactants. Microstructures of the LSCF layer, including porosity and thickness per printing scan cycle, are adjusted by grayscale in the printing image. It is successfully demonstrated that anode-supported SOFCs with optimally printed LSCF cathodes can produce decent power output, i.e., a maximum peak power density of 377 mW cm-2 at 600 °C, in our experiment. We expect that this approach can support the quick and easy prototyping and evaluating of a variety of cathode materials in SOFC research.

  16. The TMI Regenerative Solid Oxide Fuel Cell

    NASA Technical Reports Server (NTRS)

    Cable, Thomas L.; Ruhl, Robert C.; Petrik, Michael

    1996-01-01

    Energy storage and production in space requires rugged, reliable hardware which minimizes weight, volume, and maintenance while maximizing power output and usable energy storage. Systems generally consist of photovoltaic solar arrays which operate (during sunlight cycles) to provide system power and regenerate fuel (hydrogen) via water electrolysis and (during dark cycles) fuel cells convert hydrogen into electricity. Common configurations use two separate systems (fuel cell and electrolyzer) in conjunction with photovoltaic cells. Reliability, power to weight and power to volume ratios could be greatly improved if both power production (fuel cells) and power storage (electrolysis) functions can be integrated into a single unit. The solid oxide fuel cell (SOFC) based design integrates fuel cell and electrolyzer functions and potentially simplifies system requirements. The integrated fuel cell/electrolyzer design also utilizes innovative gas storage concepts and operates like a rechargeable 'hydrogen-oxygen battery'. Preliminary research has been completed on improved H2/H20 electrode (SOFC anode/electrolyzer cathode) materials for regenerative fuel cells. Tests have shown improved cell performance in both fuel and electrolysis modes in reversible fuel cell tests. Regenerative fuel cell efficiencies, ratio of power out (fuel cell mode) to power in (electrolyzer mode), improved from 50 percent using conventional electrode materials to over 80 percent. The new materials will allow a single SOFC system to operate as both the electolyzer and fuel cell. Preliminary system designs have also been developed to show the technical feasibility of using the design for space applications requiring high energy storage efficiencies and high specific energy. Small space systems also have potential for dual-use, terrestrial applications.

  17. Intermediate Temperature Solid Oxide Fuel Cell Development

    SciTech Connect

    S. Elangovan; Scott Barnett; Sossina Haile

    2008-06-30

    Solid oxide fuel cells (SOFCs) are high efficiency energy conversion devices. Present materials set, using yttria stabilized zirconia (YSZ) electrolyte, limit the cell operating temperatures to 800 C or higher. It has become increasingly evident however that lowering the operating temperature would provide a more expeditious route to commercialization. The advantages of intermediate temperature (600 to 800 C) operation are related to both economic and materials issues. Lower operating temperature allows the use of low cost materials for the balance of plant and limits degradation arising from materials interactions. When the SOFC operating temperature is in the range of 600 to 700 C, it is also possible to partially reform hydrocarbon fuels within the stack providing additional system cost savings by reducing the air preheat heat-exchanger and blower size. The promise of Sr and Mg doped lanthanum gallate (LSGM) electrolyte materials, based on their high ionic conductivity and oxygen transference number at the intermediate temperature is well recognized. The focus of the present project was two-fold: (a) Identify a cell fabrication technique to achieve the benefits of lanthanum gallate material, and (b) Investigate alternative cathode materials that demonstrate low cathode polarization losses at the intermediate temperature. A porous matrix supported, thin film cell configuration was fabricated. The electrode material precursor was infiltrated into the porous matrix and the counter electrode was screen printed. Both anode and cathode infiltration produced high performance cells. Comparison of the two approaches showed that an infiltrated cathode cells may have advantages in high fuel utilization operations. Two new cathode materials were evaluated. Northwestern University investigated LSGM-ceria composite cathode while Caltech evaluated Ba-Sr-Co-Fe (BSCF) based pervoskite cathode. Both cathode materials showed lower polarization losses at temperatures as low as 600

  18. The performance of La0.6Sr1.4MnO4 layered perovskite electrode material for intermediate temperature symmetrical solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Zhou, Jun; Chen, Gang; Wu, Kai; Cheng, Yonghong

    2014-12-01

    A layered perovskite electrode material, La0.6Sr1.4MnO4+δ (LSMO4), has been studied for intermediate temperature symmetrical solid oxide fuel cells (IT-SSOFCs) on La0.9Sr0.1Ga0.8Mg0.2O3-δ (LSGM) electrolyte. The chemical compatibility tests indicate that no reaction occurred between LSMO4 oxide and LSGM electrolyte at temperature up to 1000 °C both in air and 5% H2. The lower conductivity in 5% H2 and higher conduction activation energy than those in air would be caused by poorer overlap of both σ and π bonds. DFT + U calculations also show that oxygen vacancies which formed in reducing atmosphere may block the 3D hopping path for electrons or holes through Mn-O-Mn chains. For LSMO4 electrode, SEM results indicate that the electrode formed good contact with the electrolyte after being sintered at 900 °C for 2 h. At 800 °C, the polarization resistance of the LSMO4 cathode is about 0.87 Ω cm2 in air, while the polarization resistance of the LSMO4 anode is about 2.07 Ω cm2 in 5% H2. LSMO4 exhibits better electrochemical activity for oxygen reduction than that for hydrogen oxidation. A cell with LSGM electrolyte, LSMO4-LSGM mixture as anode and cathode simultaneously displays a maximum power density of 59 mW cm-2 at 800 °C.

  19. Modeling for CVD of Solid Oxide Electrolyte

    SciTech Connect

    Starr, T.L.

    2002-09-18

    Because of its low thermal conductivity, high thermal expansion and high oxygen ion conductivity yttria-stabilized zirconia (YSZ) is the material of choice for high temperature electrolyte applications. Current coating fabrication methods have their drawbacks, however. Air plasma spray (APS) is a relatively low-cost process and is suitable for large and relatively complex shapes. it is difficult to produce uniform, relatively thin coatings with this process, however, and the coatings do not exhibit the columnar microstructure that is needed for reliable, long-term performance. The electron-beam physical vapor deposition (EB-PVD) process does produce the desirable microstructure, however, the capital cost of these systems is very high and the line-of-sight nature of the process limits coating uniformity and the ability to coat large and complex shapes. The chemical vapor deposition (CVD) process also produces the desirable columnar microstructure and--under proper conditions--can produce uniform coatings over complex shapes. CVD has been used for many materials but is relatively undeveloped for oxides, in general, and for zirconia, in particular. The overall goal of this project--a joint effort of the University of Louisville and Oak Ridge National Laboratory (ORNL)--is to develop the YSZ CVD process for high temperature electrolyte applications. This report describes the modeling effort at the University of Louisville, which supports the experimental work at ORNL. Early work on CVD of zirconia and yttria used metal chlorides, which react with water vapor to form solid oxide. Because of this rapid gas-phase reaction the water generally is formed in-situ using the reverse water-gas-shift reaction or a microwave plasma. Even with these arrangements gas-phase nucleation and powder formation are problems when using these precursors. Recent efforts on CVD of zirconia and YSZ have focused on use of metal-organic precursors (MOCVD). These are more stable in the gas

  20. Tubular solid oxide fuel cell current collector

    DOEpatents

    Bischoff, Brian L.; Sutton, Theodore G.; Armstrong, Timothy R.

    2010-07-20

    An internal current collector for use inside a tubular solid oxide fuel cell (TSOFC) electrode comprises a tubular coil spring disposed concentrically within a TSOFC electrode and in firm uniform tangential electrical contact with the electrode inner surface. The current collector maximizes the contact area between the current collector and the electrode. The current collector is made of a metal that is electrically conductive and able to survive under the operational conditions of the fuel cell, i.e., the cathode in air, and the anode in fuel such as hydrogen, CO, CO.sub.2, H.sub.2O or H.sub.2S.

  1. Tubular solid oxide fuel cell development program

    SciTech Connect

    1995-08-01

    This paper presents an overview of the Westinghouse Solid Oxide Fuel Cell (SOFC) development activities and current program status. The Westinghouse goal is to develop a cost effective cell that can operate for 50,000 to 100,000 hours. Progress toward this goal will be discussed and test results presented for multiple single cell tests which have now successfully exceeded 56,000 hours of continuous power operation at temperature. Results of development efforts to reduce cost and increase power output of tubular SOFCs are described.

  2. Sealant materials for solid oxide fuel cells

    SciTech Connect

    Krumpelt, M.

    1995-08-01

    The objective of this work is to complete the development of soft glass-ceramic sealants for the solid oxide fuel cell (SOFC). Among other requirements, the materials must soften at the operation temperature of the fuel cell (600-1000{degrees}C) to relieve stresses between stack components, and their thermal expansions must be tailored to match those of the stack materials. Specific objectives included addressing the needs of industrial fuel cell developers, based on their evaluation of samples we supply, as well as working with commercial glass producers to achieve scaled-up production of the materials without changing their properties.

  3. Solid Oxide Fuel Cell Auxiliary Power Unit

    SciTech Connect

    J. Weber

    2001-12-12

    Solid Oxide Fuel Cell (SOFC) is an attractive, efficient, clean source of power for transportation, military, and stationary applications. Delphi has pioneered its application as an auxiliary Power Unit (APU) for transportation. Delphi is also interested in marketing this technology for stationary applications. Its key advantages are high efficiency and compatibility with gasoline, natural gas and diesel fuel. It's consistent with mechanizations that support the trend to low emissions. Delphi is committed to working with customers and partners to bring this novel technology to market.

  4. Solid oxide fuel cell having monolithic core

    DOEpatents

    Ackerman, J.P.; Young, J.E.

    1983-10-12

    A solid oxide fuel cell is described for electrochemically combining fuel and oxidant for generating galvanic output, wherein the cell core has an array of electrolyte and interconnect walls that are substantially devoid of any composite inert materials for support. Instead, the core is monolithic, where each electrolyte wall consists of thin layers of cathode and anode materials sandwiching a thin layer of electrolyte material therebetween. The electrolyte walls are arranged and backfolded between adjacent interconnect walls operable to define a plurality of core passageways alternately arranged where the inside faces thereof have only the anode material or only the cathode material exposed. Means direct the fuel to the anode-exposed core passageways and means direct the oxidant to the anode-exposed core passageways and means direct the oxidant to the cathode-exposed core passageway; and means also direct the galvanic output to an exterior circuit. Each layer of the electrolyte and interconnect materials is of the order of 0.002 to 0.01 cm thick; and each layer of the cathode and anode materials is of the order of 0.002 to 0.05 cm thick.

  5. Solid phase extraction-preconcentration and high performance liquid chromatographic determination of 2-mercapto-(benzothiazole, benzoxazole and benzimidazole) using copper oxide nanoparticles.

    PubMed

    Parham, Hooshang; Khoshnam, Farzaneh

    2013-09-30

    This study introduces a novel method of solid phase extraction (SPE), preconcentration and HPLC determination of 2-mercaptobenzimidazole (2MBI), 2-mercaptobenzoxazole (2MBO) and 2-mercaptobenzothiazole (2MBT) from an aqueous solution by a SPE cartridge loaded with copper oxide nanoparticles. Results demonstrated that copper oxide nanoparticles are quite efficient for extraction and preconcentration of trace amounts of these mercaptans at room temperature. The study also investigated the effects of parameters such as pH, buffer and its volume, electrolyte concentration, flow rate of the test solution, composition and volume of the desorbing solvent, accepted tolerable volume, amount of adsorbent, reusability of cartridges and evidence of some co-existing species on extraction and determination of the above mentioned mercaptans. The method showed good linearity for determination of these mercaptans in the range of 0.01-10 μg mL(-1) with regression coefficients better than 0.9969. The limits of detection (LODs) evaluations were 0.0021, 0.0027 and 0.0019 μg mL(-1) for 2MBT, 2MBO and 2MBI, respectively. The relative standard deviations (RSDs) for 0.2 μg mL(-1) and 5 μg mL(-1) of the measured mercaptans were below 3.04% and 4.23%, respectively. Ramin Power Plant (3000 MW, Ahvaz, Iran) cooling water containing some 2MBT (as corrosion inhibitor) was used as the real sample. Recovery tests with spiked levels of 2MBT, 2MBI and 2MBO were carried out and satisfied results were obtained. PMID:23953446

  6. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    David Deangelis; Rich Depuy; Debashis Dey; Georgia Karvountzi; Nguyen Minh; Max Peter; Faress Rahman; Pavel Sokolov; Deliang Yang

    2004-09-30

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC (HPGS) during the April to October 2004 reporting period in Task 2.3 (SOFC Scaleup for Hybrid and Fuel Cell Systems) under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL), entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. This study analyzes the performance and economics of power generation systems for central power generation application based on Solid Oxide Fuel Cell (SOFC) technology and fueled by natural gas. The main objective of this task is to develop credible scale up strategies for large solid oxide fuel cell-gas turbine systems. System concepts that integrate a SOFC with a gas turbine were developed and analyzed for plant sizes in excess of 20 MW. A 25 MW plant configuration was selected with projected system efficiency of over 65% and a factory cost of under $400/kW. The plant design is modular and can be scaled to both higher and lower plant power ratings. Technology gaps and required engineering development efforts were identified and evaluated.

  7. Layed Perovskite PRBA0.5SR0.5CO205 as High Performance Cathode for Solid Oxide Fuels Using Photon Conducting Electrolyte

    SciTech Connect

    Brinkman, K.

    2010-05-05

    The layered perovskite PrBa{sub 0.5}Sr{sub 0.5}Co{sub 2}O{sub 5+{delta}} (PBSC) was investigated as a cathode material for a solid oxide fuel cell using a proton-conducting electrolyte based on BaCe{sub 0.7}Y{sub 0.2}Zr{sub 0.1}O{sub 3-{delta}} (BCYZ). The sintering conditions for the PBSC-BCYZ composite cathode were optimized resulting in the lowest area-specific resistance and apparent activation energy obtained with the cathode sintered at 1200 C for 2h. The maximum power densities of the PBSC-BCYZ/BZCY/NiO-BCYZ cell were 0.179, 0.274, 0.395, and 0.522 Wcm{sup -2} at 550, 600, 650, and 700 C, respectively with a 15{micro}m thick electrolyte. A relatively low cell interfacial polarization resistance of 0.132 {Omega}cm{sup 2} at 700 C indicated that the PBSC-BCYZ could be a good cathode candidate for intermediate temperature SOFCs with proton-conducting electrolyte.

  8. Novel light-weight, high-performance anode-supported microtubular solid oxide fuel cells with an active anode functional layer

    NASA Astrophysics Data System (ADS)

    Liu, Tong; Wang, Yao; Ren, Cong; Fang, Shumin; Mao, Yating; Chen, Fanglin

    2015-10-01

    Influence of the air-gap, the distance from the tube-in-orifice spinneret to the upper surface of the external coagulant bath during the extrusion/phase-inversion process, on the microstructure of nickel - yttria-stabilized zirconia (Ni-YSZ) hollow fibers has been systematically studied. When the air-gap is 0 cm, the obtained Ni-YSZ hollow fiber has a sandwich microstructure. However, when the air-gap is increased to 15 cm, a bi-layer Ni-YSZ hollow fiber consisting of a thin layer with small pores and a thick support with highly porous fingerlike macrovoids has been achieved. The output power density of microtubular solid oxide fuel cells (MT-SOFCs) with a cell configuration of Ni-YSZ/YSZ/YSZ-LSM increases from 594 mW cm-2 for the cells with the Ni-YSZ anode of sandwich microstructure to 832 mW cm-2 for the cells with the Ni-YSZ anode of bi-layer microstructure at 750 °C, implying that to achieve the same output power density, the weight of the cells with the bi-layer anode support can be reduced to 41.5% compared with that of the cells with the sandwich anode support. Thermal-cycling test shows no obvious degradation on the open-circuit-voltage (OCV), indicating that the MT-SOFCs have robust resistance to thermal cycling.

  9. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    Faress Rahman; Nguyen Minh

    2004-01-04

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC (HPGS) during the July 2003 to December 2003 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a micro-turbine. In addition, an activity included in this program focuses on the development of an integrated coal gasification fuel cell system concept based on planar SOFC technology. Also, another activity included in this program focuses on the development of SOFC scale up strategies.

  10. Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation

    SciTech Connect

    Nguyen Minh

    2004-07-04

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC (HPGS) during the January to June 2004 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a micro-turbine. In addition, an activity included in this program focuses on the development of an integrated coal gasification fuel cell system concept based on planar SOFC technology. Also, another activity included in this program focuses on the development of SOFC scale up strategies.

  11. Solid oxide fuel cell having monolithic core

    DOEpatents

    Ackerman, John P.; Young, John E.

    1984-01-01

    A solid oxide fuel cell for electrochemically combining fuel and oxidant for generating galvanic output, wherein the cell core has an array of electrolyte and interconnect walls that are substantially devoid of any composite inert materials for support. Instead, the core is monolithic, where each electrolyte wall consists of thin layers of cathode and anode materials sandwiching a thin layer of electrolyte material therebetween, and each interconnect wall consists of thin layers of the cathode and anode materials sandwiching a thin layer of interconnect material therebetween. The electrolyte walls are arranged and backfolded between adjacent interconnect walls operable to define a plurality of core passageways alternately arranged where the inside faces thereof have only the anode material or only the cathode material exposed. Means direct the fuel to the anode-exposed core passageways and means direct the oxidant to the cathode-exposed core passageway; and means also direct the galvanic output to an exterior circuit. Each layer of the electrolyte and interconnect materials is of the order of 0.002-0.01 cm thick; and each layer of the cathode and anode materials is of the order of 0.002-0.05 cm thick.

  12. Porous, one-dimensional and high aspect ratio nanofibric network of cobalt manganese oxide as a high performance material for aqueous and solid-state supercapacitor (2 V)

    NASA Astrophysics Data System (ADS)

    Bhagwan, Jai; Sivasankaran, V.; Yadav, K. L.; Sharma, Yogesh

    2016-09-01

    Porous nanofibric network of spinel CoMn2O4 (CMO) are fabricated by facile electrospinning process and characterized by XRD, BET, TGA, FTIR, FESEM, TEM, XPS techniques. CMO nanofibers are employed as supercapacitor electrode for first time which exhibits high specific capacitance (Cs) of 320(±5) F g-1 and 270(±5) F g-1 at 1 A g-1 and 5 A g-1, respectively in 1 M H2SO4. CMO nanofibers exhibit excellent cyclability (till 10,000 cycles @ 5 A g-1). To examine practical performance, solid-state symmetric supercapacitor (SSSC) is also fabricated using PVA-H2SO4 as gel electrolyte. The SSSC evinces high energy density of 75 W h kg-1 (comparable to Pb-acid and Ni-MH battery) along with high power density of 2 kW kg-1. Furthermore, a red colored LED (1.8 V @ current 20 mA) was lit for 5 min using single SSSC device supporting its output voltage of 2 V. This high performance of CMO in both aqueous and SSSC is attributed to one dimensional nanofibers consisting of voids/gaps with minimum inter-particle resistance that facilitates smoother transportation of electrons/ions. These voids/gaps in CMO (structural as well as morphological) act as intercalation/de-intercalation sites for extra storage performance, and also works as buffering space to accommodate stress/strain produced while long term cyclings.

  13. Why solid oxide cells can be reversibly operated in solid oxide electrolysis cell and fuel cell modes?

    PubMed

    Chen, Kongfa; Liu, Shu-Sheng; Ai, Na; Koyama, Michihisa; Jiang, San Ping

    2015-12-14

    High temperature solid oxide cells (SOCs) are attractive for storage and regeneration of renewable energy by operating reversibly in solid oxide electrolysis cell (SOEC) and solid oxide fuel cell (SOFC) modes. However, the stability of SOCs, particularly the deterioration of the performance of oxygen electrodes in the SOEC operation mode, is the most critical issue in the development of high performance and durable SOCs. In this study, we investigate in detail the electrochemical activity and stability of La0.8Sr0.2MnO3 (LSM) oxygen electrodes in cyclic SOEC and SOFC modes. The results show that the deterioration of LSM oxygen electrodes caused by anodic polarization can be partially or completely recovered by subsequent cathodic polarization. Using in situ assembled LSM electrodes without pre-sintering, we demonstrate that the deteriorated LSM/YSZ interface can be repaired and regenerated by operating the cells under cathodic polarization conditions. This study for the first time establishes the foundation for the development of truly reversible and stable SOCs for hydrogen fuel production and electricity generation in cyclic SOEC and SOFC operation modes. PMID:26548929

  14. Significant performance enhancement of yttrium-doped barium cerate proton conductor as electrolyte for solid oxide fuel cells through a Pd ingress-egress approach

    NASA Astrophysics Data System (ADS)

    Liu, Yu; Ran, Ran; Li, Sidian; Jiao, Yong; Tade, Moses O.; Shao, Zongping

    2014-07-01

    Proton-conducting perovskite oxides are excellent electrolyte materials for SOFCs that may improve power density at reduced temperatures and increase fuel efficiency, thus encouraging the widespread implementation of this attractive technology. The main challenges in the application of these oxides in SOFCs are difficult sintering and insufficient conductivity in real cells. In this study, we propose a novel method to significantly enhance the performance of a yttrium-doped barium cerate proton conductor as an electrolyte for SOFCs through a Pd ingress-egress approach to the development of BaCe0.8Y0.1Pd0.1O3-δ (BCYP10). The capability of the Pd egress from the BCYP10 perovskite lattice is demonstrated by H2-TPR, XRD, EDX mapping of STEM and XPS. Significant improvement in the sinterability is observed after the introduction of Pd due to the increased ionic conductivity and the sintering aid effect of egressed Pd. The formation of a B-site cation defect structure after Pd egress and the consequent modification of perovskite grain boundaries with Pd nanoparticles leads to a proton conductivity of BCYP10 that is approximately 3 times higher than that of BCY under a reducing atmosphere. A single cell with a thin film BCYP10 electrolyte reaches a peak power density as high as 645 mA cm-2 at 700 °C.

  15. High power density solid oxide fuel cells

    DOEpatents

    Pham, Ai Quoc; Glass, Robert S.

    2004-10-12

    A method for producing ultra-high power density solid oxide fuel cells (SOFCs). The method involves the formation of a multilayer structure cells wherein a buffer layer of doped-ceria is deposited intermediate a zirconia electrolyte and a cobalt iron based electrode using a colloidal spray deposition (CSD) technique. For example, a cobalt iron based cathode composed of (La,Sr)(Co,Fe)O (LSCF) may be deposited on a zirconia electrolyte via a buffer layer of doped-ceria deposited by the CSD technique. The thus formed SOFC have a power density of 1400 mW/cm.sup.2 at 600.degree. C. and 900 mW/cm.sup.2 at 700.degree. C. which constitutes a 2-3 times increased in power density over conventionally produced SOFCs.

  16. Solid oxide fuel cell matrix and modules

    DOEpatents

    Riley, B.

    1988-04-22

    Porous refractory ceramic blocks arranged in an abutting, stacked configuration and forming a three dimensional array provide a support structure and coupling means for a plurality of solid oxide fuel cells (SOFCs). The stack of ceramic blocks is self-supporting, with a plurality of such stacked arrays forming a matrix enclosed in an insulating refractory brick structure having an outer steel layer. The necessary connections for air, fuel, burnt gas, and anode and cathode connections are provided through the brick and steel outer shell. The ceramic blocks are so designed with respect to the strings of modules that by simple and logical design the strings could be replaced by hot reloading if one should fail. The hot reloading concept has not been included in any previous designs. 11 figs.

  17. Solid oxide fuel cell process and apparatus

    DOEpatents

    Cooper, Matthew Ellis; Bayless, David J.; Trembly, Jason P.

    2011-11-15

    Conveying gas containing sulfur through a sulfur tolerant planar solid oxide fuel cell (PSOFC) stack for sulfur scrubbing, followed by conveying the gas through a non-sulfur tolerant PSOFC stack. The sulfur tolerant PSOFC stack utilizes anode materials, such as LSV, that selectively convert H.sub.2S present in the fuel stream to other non-poisoning sulfur compounds. The remaining balance of gases remaining in the completely or near H.sub.2S-free exhaust fuel stream is then used as the fuel for the conventional PSOFC stack that is downstream of the sulfur-tolerant PSOFC. A broad range of fuels such as gasified coal, natural gas and reformed hydrocarbons are used to produce electricity.

  18. Tubular solid oxide fuel cell demonstration activities

    SciTech Connect

    Veyo, S.E.

    1995-08-01

    The development of a viable fuel cell driven electrical power generation system involves not only the development of cell and stack technology, but also the development of the overall system concept, the strategy for control, and the ancillary subsystems. The design requirements used to guide system development must reflect a customer focus in order to evolve a commercial product. In order to obtain useful customer feedback, Westinghouse has practiced the deployment with customers of fully integrated, automatically controlled, packaged solid oxide fuel cell power generation systems. These field units have served to demonstrate to customers first hand the beneficial attributes of the SOFC, to expose deficiencies through experience in order to guide continued development, and to garner real world feedback and data concerning not only cell and stack parameters, but also transportation, installation, permitting and licensing, start-up and shutdown, system alarming, fault detection, fault response, and operator interaction.

  19. Interconnection of bundled solid oxide fuel cells

    SciTech Connect

    Brown, Michael; Bessette, II, Norman F; Litka, Anthony F; Schmidt, Douglas S

    2014-01-14

    A system and method for electrically interconnecting a plurality of fuel cells to provide dense packing of the fuel cells. Each one of the plurality of fuel cells has a plurality of discrete electrical connection points along an outer surface. Electrical connections are made directly between the discrete electrical connection points of adjacent fuel cells so that the fuel cells can be packed more densely. Fuel cells have at least one outer electrode and at least one discrete interconnection to an inner electrode, wherein the outer electrode is one of a cathode and and anode and wherein the inner electrode is the other of the cathode and the anode. In tubular solid oxide fuel cells the discrete electrical connection points are spaced along the length of the fuel cell.

  20. Solid oxide fuel cell power system development

    SciTech Connect

    Kerr, Rick; Wall, Mark; Sullivan, Neal

    2015-06-26

    This report summarizes the progress made during this contractual period in achieving the goal of developing the solid oxide fuel cell (SOFC) cell and stack technology to be suitable for use in highly-efficient, economically-competitive, commercially deployed electrical power systems. Progress was made in further understanding cell and stack degradation mechanisms in order to increase stack reliability toward achieving a 4+ year lifetime, in cost reduction developments to meet the SECA stack cost target of $175/kW (in 2007 dollars), and in operating the SOFC technology in a multi-stack system in a real-world environment to understand the requirements for reliably designing and operating a large, stationary power system.

  1. Lowering the temperature of solid oxide fuel cells.

    PubMed

    Wachsman, Eric D; Lee, Kang Taek

    2011-11-18

    Fuel cells are uniquely capable of overcoming combustion efficiency limitations (e.g., the Carnot cycle). However, the linking of fuel cells (an energy conversion device) and hydrogen (an energy carrier) has emphasized investment in proton-exchange membrane fuel cells as part of a larger hydrogen economy and thus relegated fuel cells to a future technology. In contrast, solid oxide fuel cells are capable of operating on conventional fuels (as well as hydrogen) today. The main issue for solid oxide fuel cells is high operating temperature (about 800°C) and the resulting materials and cost limitations and operating complexities (e.g., thermal cycling). Recent solid oxide fuel cells results have demonstrated extremely high power densities of about 2 watts per square centimeter at 650°C along with flexible fueling, thus enabling higher efficiency within the current fuel infrastructure. Newly developed, high-conductivity electrolytes and nanostructured electrode designs provide a path for further performance improvement at much lower temperatures, down to ~350°C, thus providing opportunity to transform the way we convert and store energy. PMID:22096189

  2. Alternative materials for solid oxide fuel cells

    SciTech Connect

    Stevenson, J.W.; Armstrong, T.R.

    1994-08-01

    The purpose of this research is to develop alternative materials for solid oxide fuel cell (SOFC) interconnections and electrodes with improved electrical, thermal, and electrochemical properties. A second objective is to develop synthesis and fabrication methods for these materials whereby they can be processed in air into SOFCs. The approach is to (1) develop modifications of the current, state-of-the-art materials used in SOFCs, (2) minimize the number of cations used in the SOFC materials to reduce potential deleterious interactions, (3) improve thermal, electrical, and electrochemical properties, (4) develop methods to synthesize both state-of-the-art and alternative materials for the simultaneous fabrication and consolidation in air of the interconnections and electrodes with the solid electrolyte, and (5) understand electrochemical reactions at materials interfaces and the effects of component composition and processing on those reactions. This paper summarizes a comprehensive study that assessed the effect of ambient oxygen partial pressure on the stability of air-sinterable chromites and the sintering behavior of doped lanthanum manganites.

  3. Ultra-thin solid oxide fuel cells: Materials and devices

    NASA Astrophysics Data System (ADS)

    Kerman, Kian

    Solid oxide fuel cells are electrochemical energy conversion devices utilizing solid electrolytes transporting O2- that typically operate in the 800 -- 1000 °C temperature range due to the large activation barrier for ionic transport. Reducing electrolyte thickness or increasing ionic conductivity can enable lower temperature operation for both stationary and portable applications. This thesis is focused on the fabrication of free standing ultrathin (<100 nm) oxide membranes of prototypical O 2- conducting electrolytes, namely Y2O3-doped ZrO2 and Gd2O3-doped CeO2. Fabrication of such membranes requires an understanding of thin plate mechanics coupled with controllable thin film deposition processes. Integration of free standing membranes into proof-of-concept fuel cell devices necessitates ideal electrode assemblies as well as creative processing schemes to experimentally test devices in a high temperature dual environment chamber. We present a simple elastic model to determine stable buckling configurations for free standing oxide membranes. This guides the experimental methodology for Y 2O3-doped ZrO2 film processing, which enables tunable internal stress in the films. Using these criteria, we fabricate robust Y2O3-doped ZrO2 membranes on Si and composite polymeric substrates by semiconductor and micro-machining processes, respectively. Fuel cell devices integrating these membranes with metallic electrodes are demonstrated to operate in the 300 -- 500 °C range, exhibiting record performance at such temperatures. A model combining physical transport of electronic carriers in an insulating film and electrochemical aspects of transport is developed to determine the limits of performance enhancement expected via electrolyte thickness reduction. Free standing oxide heterostructures, i.e. electrolyte membrane and oxide electrodes, are demonstrated. Lastly, using Y2O3-doped ZrO2 and Gd2O 3-doped CeO2, novel electrolyte fabrication schemes are explored to develop oxide

  4. An analytical approach for solid oxide cell electrode geometric design

    NASA Astrophysics Data System (ADS)

    Nelson, George J.

    2015-12-01

    An analytical model for gas distributions in porous solid oxide cell electrodes is applied to develop dimensionless metrics that describe electrode performance. These metrics include two forms of a dimensionless reactant depletion current density and a geometry sensitive Damköhler number used to assess electrode catalytic effectiveness. The first dimensionless depletion current density defines when reducing electrode thickness no longer benefits mass transfer performance for a given cell geometry. The second dimensionless depletion current density provides a gage of deviation from the limiting current behavior predicted using button-cell experimental and modeling approaches. The Damköhler number and related catalytic effectiveness quantify two-dimensional transport effects under non-depleted operating conditions, providing a means of generalizing insights from reactant depletion behavior for typical cell operating conditions. A finite element solution for gas transport based on the dusty-gas model is used as a benchmark for the analytical model and dimensionless metrics. Estimates of concentration polarization based on analytical and numerical models compare well to published experimental data. Analytical performance predictions provide clear demonstration of the influence of two-dimensional electrode geometry on solid oxide cell performance. These results agree with finite element predictions and suggest that reduction of electrode thickness does not exclusively benefit cell performance.

  5. Energetics of Rare Earth Doped Uranium Oxide Solid Solutions

    NASA Astrophysics Data System (ADS)

    Zhang, Lei

    The physical and chemical properties of UO2 nuclear fuels are affected as fission products accumulate during irradiation. The lanthanides, a main group of fission products, form extensive solid solutions with uranium oxide in the fluorite structure. Thermodynamic studies of such solid solutions had been performed to obtain partial molar free energies of oxygen as a function of dopant concentration and temperature; however, direct measurement of formation enthalpies was hampered by the refractory nature of these oxides. In this work, high temperature oxide melt solution calorimetry was utilized to study the thermochemistry of various rare earth doped uranium oxide LnxU 1-xO2-0.5x+y (Ln = La, Y, Nd) over a wide range of dopant concentrations and oxygen contents. The sintered solid solutions were carefully characterized to determine their phase purity, chemical composition, and uranium oxidation state, with most of the materials in the oxygen excess regime. The enthalpies of formation of LnxU1-xO2-0.5x+y were calculated from the calorimetric data. The oxidation enthalpies of these solid solutions are similar to that of UO2. The formation enthalpies from constituent oxides (LnO1.5, UO2, and UO3) become increasingly negative with addition of dopant cations and appear relatively independent of the uranium oxidation state (oxygen content) when the type and concentration of the dopants are the same. This is valid in the oxygen excess regime; thus an estimation of formation enthalpies of LnxU1-xO2 materials can be made. The formation enthalpies from elements of hyperstoichiometric LnxU1-xO 2-0.5x+y materials obtained from calorimetric measurements are in good agreement with those calculated from free energy data. A direct comparison between the formation enthalpies from calorimetric study and computational research using density functional theory was also performed. The experimental and computational energies of LnxU 1-xO2 (Ln = La, Y, Nd) generally agree within 10 k

  6. Detailed impedance characterization of a well performing and durable Ni:CGO infiltrated cermet anode for metal-supported solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Nielsen, Jimmi; Klemensø, Trine; Blennow, Peter

    2012-12-01

    Further knowledge of the novel, well performing and durable Ni:CGO infiltrated cermet anode for metal supported fuel cells has been acquired by means of a detailed impedance spectroscopy study. The anode impedance was shown to consist of three arcs. Porous electrode theory (PET) represented as a transmission line response could account for the intermediate frequency arc. The PET model enabled a detailed insight into the effect of adding minor amounts of Ni into the infiltrated CGO and allowed an estimation of important characteristics such as the electrochemical utilization thickness of the anode. Furthermore, the study also revealed that the observed high frequency impedance arc cannot solely be a consequence of the grain boundaries within the electrolyte as previous studies have assumed. Instead, the results pointed towards an oxide ion charge transfer resistance between the electrolyte and the infiltrated anode. The low frequency impedance arc was in accordance with previous studies interpreted to be associated with the gas concentration. Finally, the robustness of the infiltration towards sintering and/or agglomeration at elevated temperature was studied. The results showed that the performance of the infiltrated submicron sized particles was surprisingly robust. TEM analysis revealed the nano sized Ni particles to be trapped within the CGO matrix, which along the self limiting grain growth of the CGO seem to be able to stabilize the submicron structured anode.

  7. Oxidation behaviour and electrical properties of cobalt/cerium oxide composite coatings for solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Harthøj, Anders; Holt, Tobias; Møller, Per

    2015-05-01

    This work evaluates the performance of cobalt/cerium oxide (Co/CeO2) composite coatings and pure Co coatings to be used for solid oxide fuel cell (SOFC) interconnects. The coatings are electroplated on the ferritic stainless steels Crofer 22 APU and Crofer 22H. Coated and uncoated samples are exposed in air at 800 °C for 3000 h and oxidation rates are measured and oxide scale microstructures are investigated. Area-specific resistances (ASR) in air at 850 °C of coated and uncoated samples are also measured. A dual layered oxide scale formed on all coated samples. The outer layer consisted of Co, Mn, Fe and Cr oxide and the inner layer consisted of Cr oxide. The CeO2 was present as discrete particles in the outer oxide layer after exposure. The Cr oxide layer thicknesses and oxidations rates were significantly reduced for Co/CeO2 coated samples compared to for Co coated and uncoated samples. The ASR of all Crofer 22H samples increased significantly faster than of Crofer 22 APU samples which was likely due to the presence of SiO2 in the oxide/metal interface of Crofer 22H.

  8. Degradation in Solid Oxide Cells During High Temperature Electrolysis

    SciTech Connect

    Manohar Sohal

    2009-05-01

    Idaho National Laboratory has an ongoing project to generate hydrogen from steam using solid oxide electrolysis cells. One goal of that project is to address the technical and degradation issues associated with solid oxide electrolysis cells. This report covers a variety of these degradation issues, which were discussed during a workshop on “Degradation in Solid Oxide Electrolysis Cells and Strategies for its Mitigation,” held in Phoenix, AZ on October 27, 2008. Three major degradation issues related to solid oxide electrolysis cells discussed at the workshop are: • Delamination of O2-electrode and bond layer on steam/O2-electrode side • Contaminants (Ni, Cr, Si, etc.) on reaction sites (triple-phase boundary) • Loss of electrical/ionic conductivity of electrolyte. This list is not all inclusive, but the workshop summary can be useful in providing a direction for future research related to the degradation of solid oxide electrolysis cells.

  9. A high-performance, cobalt-free cathode for intermediate-temperature solid oxide fuel cells with excellent CO2 tolerance

    NASA Astrophysics Data System (ADS)

    Bu, Yun-fei; Zhong, Qin; Chen, Dong-Chang; Chen, Yu; Lai, Samson Yuxiu; Wei, Tao; Sun, Hai-bin; Ding, Dong; Liu, Meilin

    2016-07-01

    Compared with some cobalt-rich cathodes which have been proven to yield high performance in SOFCs, interest in cobalt-free cathodes has increased due to their reduced thermal expansion coefficients (TECs), high structural stability, and CO2 tolerance. In this report, a new robust Co-free complex perovskite oxide PrLa0.4Ba0.6Fe0.8Zn0.2O5+δ (PLBFZ) has been synthesized and evaluated. The TEC is 14.4 × 10-6 K-1. With the introduction of Sm0.2Ce0.8O2 (SDC), the composite cathode PLBFZ-SDC with a mass ratio of 7:3 (PLBFZ-SDC 73) exhibited the best electrocatalytic activity for oxygen reduction under OCV conditions, with polarization values of 0.044, 0.079, 0.124, 0.251, 0.572, and 1.297 Ω cm-2 at 800, 750, 700, 650, 600, and 550 °C, respectively. The power densities of the cell were 1309, 1079, 788 and 586 mW cm-2 at 750, 700, 650, and 600 °C, respectively. Moreover, it appears to have good stability in air containing 1% CO2 (volume ratio) for 150 h based on Raman and polarization resistance (Rp) analysis. These results suggest that PLBFZ and its SDC composite are promising cathodes for IT-SOFCs.

  10. DEGRADATION ISSUES IN SOLID OXIDE CELLS DURING HIGH TEMPERATURE ELECTROLYSIS

    SciTech Connect

    M. S. Sohal; J. E. O'Brien; C. M. Stoots; V. I. Sharma; B. Yildiz; A. Virkar

    2012-02-01

    Idaho National Laboratory (INL) is performing high-temperature electrolysis research to generate hydrogen using solid oxide electrolysis cells (SOECs). The project goals are to address the technical and degradation issues associated with the SOECs. This paper provides a summary of various ongoing INL and INL sponsored activities aimed at addressing SOEC degradation. These activities include stack testing, post-test examination, degradation modeling, and a list of issues that need to be addressed in future. Major degradation issues relating to solid oxide fuel cells (SOFC) are relatively better understood than those for SOECs. Some of the degradation mechanisms in SOFCs include contact problems between adjacent cell components, microstructural deterioration (coarsening) of the porous electrodes, and blocking of the reaction sites within the electrodes. Contact problems include delamination of an electrode from the electrolyte, growth of a poorly (electronically) conducting oxide layer between the metallic interconnect plates and the electrodes, and lack of contact between the interconnect and the electrode. INL's test results on high temperature electrolysis (HTE) using solid oxide cells do not provide a clear evidence whether different events lead to similar or drastically different electrochemical degradation mechanisms. Post-test examination of the solid oxide electrolysis cells showed that the hydrogen electrode and interconnect get partially oxidized and become non-conductive. This is most likely caused by the hydrogen stream composition and flow rate during cool down. The oxygen electrode side of the stacks seemed to be responsible for the observed degradation due to large areas of electrode delamination. Based on the oxygen electrode appearance, the degradation of these stacks was largely controlled by the oxygen electrode delamination rate. University of Utah (Virkar) has developed a SOEC model based on concepts in local thermodynamic equilibrium in systems

  11. DEGRADATION ISSUES IN SOLID OXIDE CELLS DURING HIGH TEMPERATURE ELECTROLYSIS

    SciTech Connect

    J. E. O'Brien; C. M. Stoots; V. I. Sharma; B. Yildiz; A. V. Virkar

    2010-06-01

    Idaho National Laboratory (INL) is performing high-temperature electrolysis research to generate hydrogen using solid oxide electrolysis cells (SOECs). The project goals are to address the technical and degradation issues associated with the SOECs. This paper provides a summary of various ongoing INL and INL sponsored activities aimed at addressing SOEC degradation. These activities include stack testing, post-test examination, degradation modeling, and a list of issues that need to be addressed in future. Major degradation issues relating to solid oxide fuel cells (SOFC) are relatively better understood than those for SOECs. Some of the degradation mechanisms in SOFCs include contact problems between adjacent cell components, microstructural deterioration (coarsening) of the porous electrodes, and blocking of the reaction sites within the electrodes. Contact problems include delamination of an electrode from the electrolyte, growth of a poorly (electronically) conducting oxide layer between the metallic interconnect plates and the electrodes, and lack of contact between the interconnect and the electrode. INL’s test results on high temperature electrolysis (HTE) using solid oxide cells do not provide a clear evidence whether different events lead to similar or drastically different electrochemical degradation mechanisms. Post-test examination of the solid oxide electrolysis cells showed that the hydrogen electrode and interconnect get partially oxidized and become non-conductive. This is most likely caused by the hydrogen stream composition and flow rate during cool down. The oxygen electrode side of the stacks seemed to be responsible for the observed degradation due to large areas of electrode delamination. Based on the oxygen electrode appearance, the degradation of these stacks was largely controlled by the oxygen electrode delamination rate. University of Utah (Virkar) has developed a SOEC model based on concepts in local thermodynamic equilibrium in

  12. Direct oxidation of waste vegetable oil in solid-oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Zhou, Z. F.; Kumar, R.; Thakur, S. T.; Rudnick, L. R.; Schobert, H.; Lvov, S. N.

    Solid-oxide fuel cells with ceria, ceria-Cu, and ceria-Rh anode were demonstrated to generate stable electric power with waste vegetable oil through direct oxidation of the fuel. The only pre-treatment to the fuel was a filtration to remove particulates. The performance of the fuel cell was stable over 100 h for the waste vegetable oil without dilution. The generated power was up to 0.25 W cm -2 for ceria-Rh fuel cell. This compares favorably with previously studied hydrocarbon fuels including jet fuels and Pennsylvania crude oil.

  13. Solid State Energy Conversion Alliance (SECA) Solid Oxide Fuel Cell Program

    SciTech Connect

    Nguyen Minh

    2006-07-31

    This report summarizes the work performed for Phase I (October 2001 - August 2006) under Cooperative Agreement DE-FC26-01NT41245 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled 'Solid State Energy Conversion Alliance (SECA) Solid Oxide Fuel Cell Program'. The program focuses on the development of a low-cost, high-performance 3-to-10-kW solid oxide fuel cell (SOFC) system suitable for a broad spectrum of power-generation applications. During Phase I of the program significant progress has been made in the area of SOFC technology. A high-efficiency low-cost system was designed and supporting technology developed such as fuel processing, controls, thermal management, and power electronics. Phase I culminated in the successful demonstration of a prototype system that achieved a peak efficiency of 41%, a high-volume cost of $724/kW, a peak power of 5.4 kW, and a degradation rate of 1.8% per 500 hours. . An improved prototype system was designed, assembled, and delivered to DOE/NETL at the end of the program. This prototype achieved an extraordinary peak efficiency of 49.6%.

  14. Solid oxide fuel cell matrix and modules

    DOEpatents

    Riley, Brian

    1990-01-01

    Porous refractory ceramic blocks arranged in an abutting, stacked configuration and forming a three dimensional array provide a support structure and coupling means for a plurality of solid oxide fuel cells (SOFCs). Each of the blocks includes a square center channel which forms a vertical shaft when the blocks are arranged in a stacked array. Positioned within the channel is a SOFC unit cell such that a plurality of such SOFC units disposed within a vertical shaft form a string of SOFC units coupled in series. A first pair of facing inner walls of each of the blocks each include an interconnecting channel hole cut horizontally and vertically into the block walls to form gas exit channels. A second pair of facing lateral walls of each block further include a pair of inner half circular grooves which form sleeves to accommodate anode fuel and cathode air tubes. The stack of ceramic blocks is self-supporting, with a plurality of such stacked arrays forming a matrix enclosed in an insulating refractory brick structure having an outer steel layer. The necessary connections for air, fuel, burnt gas, and anode and cathode connections are provided through the brick and steel outer shell. The ceramic blocks are so designed with respect to the strings of modules that by simple and logical design the strings could be replaced by hot reloading if one should fail. The hot reloading concept has not been included in any previous designs.

  15. Nanotubular array solid oxide fuel cell.

    PubMed

    Motoyama, Munekazu; Chao, Cheng-Chieh; An, Jihwan; Jung, Hee Joon; Gür, Turgut M; Prinz, Friedrich B

    2014-01-28

    This report presents a demonstration and characterization of a nanotubular array of solid oxide fuel cells (SOFCs) made of one-end-closed hollow tube Ni/yttria-stabilized zirconia/Pt membrane electrode assemblies (MEAs). The tubular MEAs are nominally ∼5 μm long and have <500 nm outside diameter with total MEA thickness of nearly 50 nm. Open circuit voltages up to 660 mV (vs air) and power densities up to 1.3 μW cm(-2) were measured at 550 °C using H2 as fuel. The paper also introduces a fabrication methodology primarily based on a template process involving atomic layer deposition and electrodeposition for building the nanotubular MEA architecture as an important step toward achieving high surface area ultrathin SOFCs operating in the intermediate to low-temperature regime. A fabricated nanotubular SOFC theoretically attains a 20-fold increase in the effective surface, while projections indicate the possibility of achieving up to 40-fold. PMID:24266776

  16. Energy storage in ultrathin solid oxide fuel cells.

    PubMed

    Van Overmeere, Quentin; Kerman, Kian; Ramanathan, Shriram

    2012-07-11

    The power output of hydrogen fuel cells quickly decreases to zero if the fuel supply is interrupted. We demonstrate thin film solid oxide fuel cells with nanostructured vanadium oxide anodes that generate power for significantly longer time than reference porous platinum anode thin film solid oxide fuel cells when the fuel supply is interrupted. The charge storage mechanism was investigated quantitatively with likely identified contributions from the oxidation of the vanadium oxide anode, its hydrogen storage properties, and different oxygen concentration at the electrodes. Fuel cells capable of storing charge even for short periods of time could contribute to ultraminiaturization of power sources for mobile energy. PMID:22712483

  17. Performance and sulfur poisoning of Ni/CeO2 impregnated La0.75Sr0.25Cr0.5Mn0.5O3-δ anode in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Li, Yiqian; Zhang, Yaohui; Zhu, Xingbao; Wang, Zhihong; Lü, Zhe; Huang, Xiqiang; Zhou, Yongjun; Zhu, Lin; Jiang, Wei

    2015-07-01

    In this study, comparison experiments are conducted based on yttria-stabilized zirconia (YSZ) electrolyte supported single solid oxide fuel cells (SOFCs) with pure La0.75Sr0.25Cr0.5Mn0.5O3-δ (LSCrM) or Ni/CeO2 impregnated LSCrM anodes. The single cells are tested in dry H2 and H2/H2S (50 ppm) mixture, respectively. Compared with the pure LSCrM anode, the cell with Ni/CeO2 impregnated LSCrM presents a significant performance improvement when the pure H2 is fueled to the anode, and shows a good stability during a constant-current discharge testing (398 mA cm-2). When the fuel is switched to H2/H2S mixture, the cell with Ni/CeO2 impregnated LSCrM anode still shows a remarkable constant-current discharge (120 mA cm-2) performance compared with pure LSCrM anode. The Ni/CeO2 impregnation can improve the electrochemical performance of the LSCrM anode without any sacrifice of sulfur tolerance ability. The Ni/CeO2 impregnated LSCrM might be a potential anode material for solid oxide fuel cell operating in sulfur-containing fuels. The XRD and XPS results demonstrate that the anode poisoning product is composed of adsorbed sulfur, metal sulfides and sulfate radical. The mass spectrum result confirms that the poisoning mechanism involves the reaction of sulfur with anode rather than the direct reaction between H2S gas and anode.

  18. In situ studies of fuel oxidation in solid oxide fuel cells.

    PubMed

    Pomfret, Michael B; Owrutsky, Jeffrey C; Walker, Robert A

    2007-03-15

    Existing electrochemical experiments and models of fuel oxidation postulate about the importance of different oxidation pathways and relative fuel conversion efficiencies, but specific information is often lacking. Experiments described below present the first direct, in situ measurements of relevant chemical species formed on solid oxide fuel cell (SOFC) cermet anodes operating with both butane and CO fuel feeds. Raman spectroscopy is used to acquire vibrational spectra from SOFC anodes at 715 degrees C during operation. Both C4H10 and CO form graphitic intermediates. In the limit of a large oxide flux, excess butane forms ordered graphite but only transiently. At higher cell potentials (e.g., less current being drawn) ordered and disordered graphite form on the Ni cermet anode following exposure to butane, and under open circuit voltage (OCV) conditions the graphite persists indefinitely. The chemistry of CO oxidation is such that ordered graphite and a Ni-COO intermediate form only at intermediate cell potentials. Concurrent voltammetry studies show that the formation of graphite with butane at OCV leads first to decreased cell performance after exposure to 25 cm3 butane, then recovered performance after 75 cm3. CO voltammetry data show that at lower potentials the oxide flux through the YSZ electrolyte is sufficient to oxidize the Ni in the anode especially near the interface with the electrolyte. PMID:17295449

  19. Selective separation and determination of the synthetic colorants in beverages by magnetic solid-phase dispersion extraction based on a Fe3 O4 /reduced graphene oxide nanocomposite followed by high-performance liquid chromatography with diode array detection.

    PubMed

    Wang, Xi; Chen, Ning; Han, Qing; Yang, Zaiyue; Wu, Jinhua; Xue, Cheng; Hong, Junli; Zhou, Xuemin; Jiang, Huijun

    2015-06-01

    A facile adsorbent, a nanocomposite of Fe3 O4 and reduced graphene oxide, was fabricated for the selective separation and enrichment of synthetic aromatic azo colorants by magnetic solid-phase dispersion extraction. The nanocomposite was synthesized in a one-step reduction reaction and characterized by atomic force microscopy, scanning electron microscopy, Fourier transform infrared spectroscopy, Raman spectroscopy, X-ray diffraction and Brunauer-Emmett-Teller analysis. The colorants in beverages were quickly adsorbed onto the surface of the nanocomposite with strong π-π interactions between colorants and reduced graphene oxide, and separated with the assistance of an external magnetic field. Moreover, the four colorants in beverages were detected at different wavelengths by high performance liquid chromatography with diode array detection. A linear dependence of peak area was obtained over 0.05-10 μg/mL with the limits of detection of 10.02, 11.90, 10.41, 15.91 ng/mL for tartrazine, allure red, amaranth, and new coccine, respectively (signal to noise = 3). The recoveries for the spiked colorants were in the range of 88.95-95.89% with the relative standard deviation less than 2.66%. The results indicated that the nanocomposite of Fe3 O4 and reduced graphene oxide could be used as an excellent selective adsorbent for aromatic compounds and has potential applications in sample pretreatment. PMID:25864558

  20. Effect of Substrate Thickness on Oxide Scale Spallation for Solid Oxide Fuel Cells

    SciTech Connect

    Liu, Wenning N.; Sun, Xin; Stephens, Elizabeth V.; Khaleel, Mohammad A.

    2011-07-01

    In this paper, the effect of the ferritic substrate's thickness on the delamination/spallation of the oxide scale was investigated experimentally and numerically. At the high-temperature oxidation environment of solid oxide fuel cells (SOFCs), a combination of growth stress with thermal stresses may lead to scale delamination/buckling and eventual spallation during SOFC stack cooling, even leading to serious degradation of cell performance. The growth stress is induced by the growth of the oxide scale on the scale/substrate interface, and thermal stress is induced by a mismatch of the coefficient of thermal expansion between the oxide scale and the substrate. The numerical results show that the interfacial shear stresses, which are the driving force of scale delamination between the oxide scale and the ferritic substrate, increase with the growth of the oxide scale and also with the thickness of the ferritic substrate; i.e., the thick ferritic substrate can easily lead to scale delamination and spallation. Experimental observation confirmed the predicted results of the delamination and spallation of the oxide scale on the ferritic substrate.

  1. System Design and New Materials for Reversible, Solid-Oxide, High Temperature Steam Electrolysis

    SciTech Connect

    Ruud, J.A.

    2007-12-20

    High temperature solid oxide electrolysis cells (SOECs) offer high electrical efficiency and a potential path to large scale hydrogen production. Solid oxide technology is capable of both power generation and hydrogen production. That makes it possible for the development of a reversible solid-oxide system that can respond to market conditions to produce electricity or hydrogen on demand. New high-temperature electrolyzer cell materials are needed to enable cost-effective hydrogen production system designs based on reversible steam electrolysis. Two test methods were established for the eventual development of the reversible, durable electrode materials: the button cell test and the oxygen electrode test. The button cell test is capable of evaluating the performance and degradation of full solid oxide cells with dual atmosphere of air and hydrogen-steam. The oxygen electrode test is capable of isolating the performance and degradation of the oxygen electrode. It has higher throughput and sensitivity than the button cell test.

  2. LG Solid Oxide Fuel Cell (SOFC) Model Development

    SciTech Connect

    Haberman, Ben; Martinez-Baca, Carlos; Rush, Greg

    2013-05-31

    This report presents a summary of the work performed by LG Fuel Cell Systems Inc. during the project LG Solid Oxide Fuel Cell (SOFC) Model Development (DOE Award Number: DE-FE0000773) which commenced on October 1, 2009 and was completed on March 31, 2013. The aim of this project is for LG Fuel Cell Systems Inc. (formerly known as Rolls-Royce Fuel Cell Systems (US) Inc.) (LGFCS) to develop a multi-physics solid oxide fuel cell (SOFC) computer code (MPC) for performance calculations of the LGFCS fuel cell structure to support fuel cell product design and development. A summary of the initial stages of the project is provided which describes the MPC requirements that were developed and the selection of a candidate code, STAR-CCM+ (CD-adapco). This is followed by a detailed description of the subsequent work program including code enhancement and model verification and validation activities. Details of the code enhancements that were implemented to facilitate MPC SOFC simulations are provided along with a description of the models that were built using the MPC and validated against experimental data. The modeling work described in this report represents a level of calculation detail that has not been previously available within LGFCS.

  3. SOLID OXIDE FUEL CELL HYBRID SYSTEM FOR DISTRIBUTED POWER GENERATION

    SciTech Connect

    Faress Rahman; Nguyen Minh

    2003-07-01

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC during the January 2003 to June 2003 reporting period under Cooperative Agreement DE-FC26-01NT40779 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Solid Oxide Fuel Cell Hybrid System for Distributed Power Generation''. The main objective of this project is to develop and demonstrate the feasibility of a highly efficient hybrid system integrating a planar Solid Oxide Fuel Cell (SOFC) and a micro-turbine. In addition, an activity included in this program focuses on the development of an integrated coal gasification fuel cell system concept based on planar SOFC technology. This report summarizes the results obtained to date on: System performance analysis and model optimization; Reliability and cost model development; System control including dynamic model development; Heat exchanger material tests and life analysis; Pressurized SOFC evaluation; and Pre-baseline system definition for coal gasification fuel cell system concept.

  4. High Performance Oxides-Based Thermoelectric Materials

    NASA Astrophysics Data System (ADS)

    Ren, Guangkun; Lan, Jinle; Zeng, Chengcheng; Liu, Yaochun; Zhan, Bin; Butt, Sajid; Lin, Yuan-Hua; Nan, Ce-Wen

    2015-01-01

    Thermoelectric materials have attracted much attention due to their applications in waste-heat recovery, power generation, and solid state cooling. In comparison with thermoelectric alloys, oxide semiconductors, which are thermally and chemically stable in air at high temperature, are regarded as the candidates for high-temperature thermoelectric applications. However, their figure-of-merit ZT value has remained low, around 0.1-0.4 for more than 20 years. The poor performance in oxides is ascribed to the low electrical conductivity and high thermal conductivity. Since the electrical transport properties in these thermoelectric oxides are strongly correlated, it is difficult to improve both the thermoelectric power and electrical conductivity simultaneously by conventional methods. This review summarizes recent progresses on high-performance oxide-based thermoelectric bulk-materials including n-type ZnO, SrTiO3, and In2O3, and p-type Ca3Co4O9, BiCuSeO, and NiO, enhanced by heavy-element doping, band engineering and nanostructuring.

  5. Modeling of thermal expansion coefficient of perovskite oxide for solid oxide fuel cell cathode

    NASA Astrophysics Data System (ADS)

    Heydari, F.; Maghsoudipour, A.; Alizadeh, M.; Khakpour, Z.; Javaheri, M.

    2015-09-01

    Artificial intelligence models have the capacity to eliminate the need for expensive experimental investigation in various areas of manufacturing processes, including the material science. This study investigates the applicability of adaptive neuro-fuzzy inference system (ANFIS) approach for modeling the performance parameters of thermal expansion coefficient (TEC) of perovskite oxide for solid oxide fuel cell cathode. Oxides (Ln = La, Nd, Sm and M = Fe, Ni, Mn) have been prepared and characterized to study the influence of the different cations on TEC. Experimental results have shown TEC decreases favorably with substitution of Nd3+ and Mn3+ ions in the lattice. Structural parameters of compounds have been determined by X-ray diffraction, and field emission scanning electron microscopy has been used for the morphological study. Comparison results indicated that the ANFIS technique could be employed successfully in modeling thermal expansion coefficient of perovskite oxide for solid oxide fuel cell cathode, and considerable savings in terms of cost and time could be obtained by using ANFIS technique.

  6. Detailed Multi‐dimensional Modeling of Direct Internal Reforming Solid Oxide Fuel Cells

    PubMed Central

    Tseronis, K.; Fragkopoulos, I.S.; Bonis, I.

    2016-01-01

    Abstract Fuel flexibility is a significant advantage of solid oxide fuel cells (SOFCs) and can be attributed to their high operating temperature. Here we consider a direct internal reforming solid oxide fuel cell setup in which a separate fuel reformer is not required. We construct a multidimensional, detailed model of a planar solid oxide fuel cell, where mass transport in the fuel channel is modeled using the Stefan‐Maxwell model, whereas the mass transport within the porous electrodes is simulated using the Dusty‐Gas model. The resulting highly nonlinear model is built into COMSOL Multiphysics, a commercial computational fluid dynamics software, and is validated against experimental data from the literature. A number of parametric studies is performed to obtain insights on the direct internal reforming solid oxide fuel cell system behavior and efficiency, to aid the design procedure. It is shown that internal reforming results in temperature drop close to the inlet and that the direct internal reforming solid oxide fuel cell performance can be enhanced by increasing the operating temperature. It is also observed that decreases in the inlet temperature result in smoother temperature profiles and in the formation of reduced thermal gradients. Furthermore, the direct internal reforming solid oxide fuel cell performance was found to be affected by the thickness of the electrochemically‐active anode catalyst layer, although not always substantially, due to the counter‐balancing behavior of the activation and ohmic overpotentials. PMID:27570502

  7. Glass/BNNT Composite for Sealing Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Hurst, Janet B.; Choi, Sung R.

    2007-01-01

    A material consisting of a barium calcium aluminosilicate glass reinforced with 4 weight percent of boron nitride nanotubes (BNNTs) has shown promise for use as a sealant in planar solid oxide fuel cells (SOFCs).

  8. Solid oxide fuel cell operable over wide temperature range

    DOEpatents

    Baozhen, Li; Ruka, Roswell J.; Singhal, Subhash C.

    2001-01-01

    Solid oxide fuel cells having improved low-temperature operation are disclosed. In one embodiment, an interfacial layer of terbia-stabilized zirconia is located between the air electrode and electrolyte of the solid oxide fuel cell. The interfacial layer provides a barrier which controls interaction between the air electrode and electrolyte. The interfacial layer also reduces polarization loss through the reduction of the air electrode/electrolyte interfacial electrical resistance. In another embodiment, the solid oxide fuel cell comprises a scandia-stabilized zirconia electrolyte having high electrical conductivity. The scandia-stabilized zirconia electrolyte may be provided as a very thin layer in order to reduce resistance. The scandia-stabilized electrolyte is preferably used in combination with the terbia-stabilized interfacial layer. The solid oxide fuel cells are operable over wider temperature ranges and wider temperature gradients in comparison with conventional fuel cells.

  9. Functional titanium oxide nano-particles as electron lifetime, electrical conductance enhancer, and long-term performance booster in quasi-solid-state electrolyte for dye-sensitized solar cells

    NASA Astrophysics Data System (ADS)

    Lue, Shingjiang Jessie; Wu, Yun-Ling; Tung, Yung-Liang; Shih, Chao-Ming; Wang, Yi-Chun; Li, Jun-Ruei

    2015-01-01

    This research investigates the design of a quasi-solid-state electrolyte for improving the photovoltaic efficiency and long-term performance stability of dye-sensitized solar cells (DSSCs). In this study, agarose gel and titanium oxide (TiO2) nano-particles are incorporated into an iodine/iodide electrolyte solution in a 1-methyl-2-pyrrolidinone (NMP)/3-methoxypropionitrile (MPN) solvent mixture to fabricate quasi-solid-state electrolytes for 2.0-cm2 DSSCs. The electrolyte also contains an ionic liquid, 1-methyl-3-propylimidazolium iodide, and a co-additive, 1-methylbenzimidazole. The negatively charged TiO2 nano-particles exhibit an anatase crystal structure. Without agarose and TiO2, the control cell's photovoltaic efficiency drops by more than 50% over 2400 h of aging due to a significant decrease in the short-circuit current. Incorporating 1% agarose into the electrolyte not only enhances the retention of the solvent but also maintains the short-circuit current. Furthermore, adding 0.5% TiO2 to 1% agarose electrolyte provides sufficient ion and electron transfer routes and improves the fill factor of the corresponding DSSC. The photoconversion efficiency of the agarose/TiO2-containing DSSC monotonically increases from an initial value of 5.08% to 6.48% within 2400 h. The improved cell efficiency is correlated to the longer electron lifetime in the DSSC, higher ion diffusivity, and the smaller electrical resistance of the electrolyte.

  10. Symmetrical, bi-electrode supported solid oxide fuel cell

    NASA Technical Reports Server (NTRS)

    Cable, Thomas L. (Inventor); Sofie, Stephen W. (Inventor)

    2009-01-01

    The present invention is a symmetrical bi-electrode supported solid oxide fuel cell comprising a sintered monolithic framework having graded pore electrode scaffolds that, upon treatment with metal solutions and heat subsequent to sintering, acquire respective anodic and cathodic catalytic activity. The invention is also a method for making such a solid oxide fuel cell. The graded pore structure of the graded pore electrode scaffolds in achieved by a novel freeze casting for YSZ tape.

  11. Solid oxide fuel cell steam reforming power system

    DOEpatents

    Chick, Lawrence A.; Sprenkle, Vincent L.; Powell, Michael R.; Meinhardt, Kerry D.; Whyatt, Greg A.

    2013-03-12

    The present invention is a Solid Oxide Fuel Cell Reforming Power System that utilizes adiabatic reforming of reformate within this system. By utilizing adiabatic reforming of reformate within the system the system operates at a significantly higher efficiency than other Solid Oxide Reforming Power Systems that exist in the prior art. This is because energy is not lost while materials are cooled and reheated, instead the device operates at a higher temperature. This allows efficiencies higher than 65%.

  12. Delivery system for molten salt oxidation of solid waste

    DOEpatents

    Brummond, William A.; Squire, Dwight V.; Robinson, Jeffrey A.; House, Palmer A.

    2002-01-01

    The present invention is a delivery system for safety injecting solid waste particles, including mixed wastes, into a molten salt bath for destruction by the process of molten salt oxidation. The delivery system includes a feeder system and an injector that allow the solid waste stream to be accurately metered, evenly dispersed in the oxidant gas, and maintained at a temperature below incineration temperature while entering the molten salt reactor.

  13. AlliedSignal solid oxide fuel cell technology

    SciTech Connect

    Minh, N.; Barr, K.; Kelly, P.; Montgomery, K.

    1996-12-31

    AlliedSignal has been developing high-performance, lightweight solid oxide fuel cell (SOFC) technology for a broad spectrum of electric power generation applications. This technology is well suited for use in a variety of power systems, ranging from commercial cogeneration to military mobile power sources. The AlliedSignal SOFC is based on stacking high-performance thin-electrolyte cells with lightweight metallic interconnect assemblies to form a compact structure. The fuel cell can be operated at reduced temperatures (600{degrees} to 800{degrees}C). SOFC stacks based on this design has the potential of producing 1 kW/kg and 1 ML. This paper summarizes the technical status of the design, manufacture, and operation of AlliedSignal SOFCs.

  14. Functionally graded composite cathodes for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Hart, N. T.; Brandon, N. P.; Day, M. J.; Lapeña-Rey, N.

    Functionally graded solid oxide fuel cell (SOFC) cathodes have been prepared from mixtures of strontium-doped lanthanum manganite (LSM) and gadolinia-doped ceria (CGO) using slurry spraying techniques. Similar samples were also prepared from mixtures of LSM and ytrria-stabilised zirconia (YSZ). A current collector comprising a mixture of LSM and strontium-doped lanthanum cobaltite (LSCO) was then applied to both cathode types. Samples were characterised using scanning electron microscopy (SEM) and electrochemical impedance spectroscopy (EIS). Characterisation using EIS techniques showed that cathodes incorporating CGO into the structure gave improved performance over those fabricated using YSZ. These performance gains were most noticeable as the temperature was decreased towards 700 °C, and were maintained during the testing of three cell membrane electrode assemblies fabricated to the Rolls-Royce design.

  15. Materials for Intermediate-Temperature Solid-Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Kilner, John A.; Burriel, Mónica

    2014-07-01

    Solid-oxide fuel cells are devices for the efficient conversion of chemical energy to electrical energy and heat. Research efforts are currently addressed toward the optimization of cells operating at temperatures in the region of 600°C, known as intermediate-temperature solid-oxide fuel cells, for which materials requirements are very stringent. In addition to the requirements of mechanical and chemical compatibility, the materials must show a high degree of oxide ion mobility and electrochemical activity at this low temperature. Here we mainly examine the criteria for the development of two key components of intermediate-temperature solid-oxide fuel cells: the electrolyte and the cathode. We limit the discussion to novel approaches to materials optimization and focus on the fluorite oxide for electrolytes, principally those based on ceria and zirconia, and on perovskites and perovskite-related families in the case of cathodes.

  16. Solid Oxide Fuel Cells Operating on Alternative and Renewable Fuels

    SciTech Connect

    Wang, Xiaoxing; Quan, Wenying; Xiao, Jing; Peduzzi, Emanuela; Fujii, Mamoru; Sun, Funxia; Shalaby, Cigdem; Li, Yan; Xie, Chao; Ma, Xiaoliang; Johnson, David; Lee, Jeong; Fedkin, Mark; LaBarbera, Mark; Das, Debanjan; Thompson, David; Lvov, Serguei; Song, Chunshan

    2014-09-30

    This DOE project at the Pennsylvania State University (Penn State) initially involved Siemens Energy, Inc. to (1) develop new fuel processing approaches for using selected alternative and renewable fuels – anaerobic digester gas (ADG) and commercial diesel fuel (with 15 ppm sulfur) – in solid oxide fuel cell (SOFC) power generation systems; and (2) conduct integrated fuel processor – SOFC system tests to evaluate the performance of the fuel processors and overall systems. Siemens Energy Inc. was to provide SOFC system to Penn State for testing. The Siemens work was carried out at Siemens Energy Inc. in Pittsburgh, PA. The unexpected restructuring in Siemens organization, however, led to the elimination of the Siemens Stationary Fuel Cell Division within the company. Unfortunately, this led to the Siemens subcontract with Penn State ending on September 23rd, 2010. SOFC system was never delivered to Penn State. With the assistance of NETL project manager, the Penn State team has since developed a collaborative research with Delphi as the new subcontractor and this work involved the testing of a stack of planar solid oxide fuel cells from Delphi.

  17. Santa Clara County Planar Solid Oxide Fuel Cell Demonstration Project

    SciTech Connect

    Fred Mitlitsky; Sara Mulhauser; David Chien; Deepak Shukla; David Weingaertner

    2009-11-14

    The Santa Clara County Planar Solid Oxide Fuel Cell (PSOFC) project demonstrated the technical viability of pre-commercial PSOFC technology at the County 911 Communications headquarters, as well as the input fuel flexibility of the PSOFC. PSOFC operation was demonstrated on natural gas and denatured ethanol. The Santa Clara County Planar Solid Oxide Fuel Cell (PSOFC) project goals were to acquire, site, and demonstrate the technical viability of a pre-commercial PSOFC technology at the County 911 Communications headquarters. Additional goals included educating local permit approval authorities, and other governmental entities about PSOFC technology, existing fuel cell standards and specific code requirements. The project demonstrated the Bloom Energy (BE) PSOFC technology in grid parallel mode, delivering a minimum 15 kW over 8760 operational hours. The PSOFC system demonstrated greater than 81% electricity availability and 41% electrical efficiency (LHV net AC), providing reliable, stable power to a critical, sensitive 911 communications system that serves geographical boundaries of the entire Santa Clara County. The project also demonstrated input fuel flexibility. BE developed and demonstrated the capability to run its prototype PSOFC system on ethanol. BE designed the hardware necessary to deliver ethanol into its existing PSOFC system. Operational parameters were determined for running the system on ethanol, natural gas (NG), and a combination of both. Required modeling was performed to determine viable operational regimes and regimes where coking could occur.

  18. High Performance Computing in Solid Earth Sciences

    NASA Astrophysics Data System (ADS)

    Manea, V. C.; Manea, M.; Pomeran, M.; Besutiu, L.; Zlagnean, L.

    2012-04-01

    Presently, the solid earth sciences started to move towards implementing high performance computational (HPC) research facilities. One of the key tenants of HPC is performance, and designing a HPC solution tailored to a specific research field as solid earth that represents an optimum price/performance ratio is often a challenge. The HPC system performance strongly depends on the software-hardware interaction, and therefore prior knowledge on how well specific parallelized software performs on different HPC architectures can weight significantly on choosing the final configuration. In this paper we present benchmark results from two different HPC systems: one low-end HPCC (Horus) with 300 cores and 1.6 TFlops theoretical peak performance, and one high-end HPCC (CyberDyn) with 1344 cores and 11.2 TFlops theoretical peak performance. The software benchmark used in this paper is the open source package CitcomS, which is widely used in the solid earth community (www.geodynamics.org). Testing a CFD code specific for earth sciences, the HPC system Horus based on Gigabit Ethernet performed remarkably well compared with its counterpart Cyeberdyn which is based on Infiniband QDR fabric, but only for a relatively small number of computing cores (96). However, increasing the mesh size and the number of computing cores the HPCC CyberDyn starts outperforming the HPCC Horus because of the low-latency high-speed QDR network dedicated to MPI traffic. Since presently we are moving towards high-resolution simulations for geodynamic predictions that require the same scale as observations, HPC facilities used in earth sciences should benefit from larger up-front investment in future systems that are based on high-speed interconnects.

  19. Decomposing Solid Micropropulsion Nozzle Performance Issues

    NASA Technical Reports Server (NTRS)

    Reed, Brian

    2003-01-01

    Micropropulsion technology is essential to the success of miniaturized spacecraft and can provide ultra-precise propulsion for small spacecraft. NASA Glenn Research Center has envisioned a micropropulsion concept that utilizes decomposing solid propellants for a valveless, leak-free propulsion system. Among the technical challenges of this decomposing solid micropropulsion concept is optimization of miniature, rectangular nozzles. A number of flat micronozzles were tested with ambient-temperature nitrogen and helium gas in a vacuum facility. The thrusters were etched out of silicon and had throat widths on the order of 350 microns and throat depths on the order of 250 microns. While these were half-sections of thrusters (two would be bonded together before firing), testing provided the performance trend for nozzles of this scale and geometry. Area ratios from 1 to 25 were tested, with thrust measured using an inverted pendulum thrust stand for nitrogen flows and a torsional thrust stand for helium. In the nitrogen testing, peak nozzle performance was achieved around area ratio of 5. In the helium series, nozzle performance peaked for the smallest nozzle tested area ratio 1.5. For both gases, there was a secondary performance peak above area ratio 15. At low chamber pressures (< 1.6 atm), nitrogen provided higher nozzle performance than helium. The performance curve for helium was steeper, however, and it appeared that helium would provide better performance than nitrogen at higher chamber pressures.

  20. Electrochemical performance and carbon deposition resistance of M-BaZr₀.₁Ce₀.₇Y₀.₁Yb₀.₁O₃₋δ (M = Pd, Cu, Ni or NiCu) anodes for solid oxide fuel cells.

    PubMed

    Li, Meng; Hua, Bin; Pu, Jian; Chi, Bo; Jian, Li

    2015-01-01

    Pd-, Cu-, Ni- and NiCu-BaZr₀.₁Ce₀.₇Y₀.₁Yb₀.₁O₃₋δ anodes, designated as M-BZCYYb, were prepared by impregnating M-containing solution into BZCYYb scaffold, and investigated in the aspects of electrocatalytic activity for the reactions of H₂ and CH₄ oxidation and the resistance to carbon deposition. Impregnation of Pd, Ni or NiCu significantly reduced both the ohmic (RΩ) and polarization (RP) losses of BZCYYb anode exposed to H₂ or CH₄, while Cu impregnation decreased only RΩ in H₂ and the both in CH4. Pd-, Ni- and NiCu-BZCYYb anodes were resistant to carbon deposition in wet (3 mol. % H₂O) CH₄ at 750°C. Deposited carbon fibers were observed in Pd- and Ni-BZCYYb anodes exposed to dry CH4 at 750°C for 12 h, and not observed in NiCu-BZCYYb exposed to dry CH₄ at 750°C for 24 h. The performance of a full cell with NiCu-BZCYYb anode, YSZ electrolyte and La₀.₆Sr₀.₄Co₀.₂Fe₀.₈O₃₋δ-Gd doped CeO₂ (LSCF-GDC) cathode was stable at 750°C in wet CH₄ for 130 h, indicating that NiCu-BZCYYb is a promising anode for direct CH₄ solid oxide fuel cells (SOFCs). PMID:25563843

  1. A metallic interconnect for a solid oxide fuel cell stack

    NASA Astrophysics Data System (ADS)

    England, Diane Mildred

    A solid oxide fuel cell (SOFC) electrochemically converts the chemical energy of reaction into electrical energy. The commercial success of planar, SOFC stack technology has a number of challenges, one of which is the interconnect that electrically and physically connects the cathode of one cell to the anode of an adjacent cell in the SOFC stack and in addition, separates the anodic and cathodic gases. An SOFC stack operating at intermediate temperatures, between 600°C and 800°C, can utilize a metallic alloy as an interconnect material. Since the interconnect of an SOFC stack must operate in both air and fuel environments, the oxidation kinetics, adherence and electronic resistance of the oxide scales formed on commercial alloys were investigated in air and wet hydrogen under thermal cycling conditions to 800°C. The alloy, Haynes 230, exhibited the slowest oxidation kinetics and the lowest area-specific resistance as a function of oxidation time of all the alloys in air at 800°C. However, the area-specific resistance of the oxide scale formed on Haynes 230 in wet hydrogen was unacceptably high after only 500 hours of oxidation, which was attributed to the high resistivity of Cr2O3 in a reducing atmosphere. A study of the electrical conductivity of the minor phase manganese chromite, MnXCr3-XO4, in the oxide scale of Haynes 230, revealed that a composition closer to Mn2CrO4 had significantly higher electrical conductivity than that closer to MnCr 2O4. Haynes 230 was coated with Mn to form a phase closer to the Mn2CrO4 composition for application on the fuel side of the interconnect. U.S. Patent No. 6,054,231 is pending. Although coating a metallic alloy is inexpensive, the stringent economic requirements of SOFC stack technology required an alloy without coating for production applications. As no commercially available alloy, among the 41 alloys investigated, performed to the specifications required, a new alloy was created and designated DME-A2. The oxide scale

  2. New Cathode Materials for Intermediate Temperature Solid Oxide Fuel Cells

    SciTech Connect

    Allan J. Jacobson

    2005-11-17

    Operation of SOFCs at intermediate temperatures (500-800 C) requires new combinations of electrolyte and electrode materials that will provide both rapid ion transport across the electrolyte and electrode--electrolyte interfaces and efficient electrocatalysis of the oxygen reduction and fuel oxidation reactions. This project concentrates on materials and issues associated with cathode performance that are known to become limiting factors as the operating temperature is reduced. The specific objectives of the proposed research are to develop cathode materials that meet the electrode performance targets of 1.0 W/cm{sup 2} at 0.7 V in combination with YSZ at 700 C and with GDC, LSGM or bismuth oxide based electrolytes at 600 C. The performance targets imply an area specific resistance of {approx}0.5 {Omega}cm{sup 2} for the total cell. The research strategy is to investigate both established classes of materials and new candidates as cathodes, to determine fundamental performance parameters such as bulk diffusion, surface reactivity and interfacial transfer, and to couple these parameters to performance in single cell tests. In this report, the oxygen exchange kinetics of a P2 composition are described in detail. The oxygen exchange kinetics of the oxygen deficient double perovskite LnBaCo{sub 2}O{sub 5.5+{delta}} (Ln=Pr and Nd) have been determined by electrical conductivity relaxation. The high electronic conductivity and rapid diffusion and surface exchange kinetics of PBCO suggest its application as cathode material in intermediate temperature solid oxide fuel cells.

  3. High performance of proton-conducting solid oxide fuel cell with a layered PrBaCo 2O 5+ δ cathode

    NASA Astrophysics Data System (ADS)

    Zhao, Ling; He, Beibei; Lin, Bin; Ding, Hanping; Wang, Songlin; Ling, Yihan; Peng, Ranran; Meng, Guangyao; Liu, Xingqin

    A dense BaZr 0.1Ce 0.7Y 0.2O 3- δ (BZCY) electrolyte is fabricated on a porous anode by in situ drop-coating method which can lead to extremely thin electrolyte membrane (∼10 μm in thickness). The layered perovskite structure oxide PrBaCo 2O 5+ δ (PBCO) is synthesized by auto ignition process and initially examined as a cathode for proton-conducting IT-SOFCs. The electrical conductivity of PrBaCo 2O 5+ δ (PBCO) reaches the general required value for the electrical conductivity of cathode absolutely. The single cell, consisting of PrBaCo 2O 5+ δ (PBCO)/BaZr 0.1Ce 0.7Y 0.2O 3- δ (BZCY)/NiO-BaZr 0.1Ce 0.7Y 0.2O 3- δ (BZCY) structure, is assembled and tested from 600 to 700 °C with humidified hydrogen (∼3% H 2O) as the fuel and air as the oxidant. An open-circuit potential of 1.01 V and a maximum power density of 545 mW cm -2 at 700 °C are obtained for the single cell, and a low polarization resistance of the electrodes of 0.15 Ω cm 2 is achieved at 700 °C.

  4. Performance enhancement of solution impregnated nanostructured La0.8Sr0.2Co0.8Ni0.2O3-δ oxygen electrode for intermediate temperature solid oxide electrolysis cells

    NASA Astrophysics Data System (ADS)

    Tan, Yuan; Duan, Nanqi; Wang, Ao; Yan, Dong; Chi, Bo; Wang, Ning; Pu, Jian; Li, Jian

    2016-02-01

    Nanostructured La0.8Sr0.2Co0.8Ni0.2O3-δ (LSCN) based Gd2O3-doped CeO2 (GDC) oxygen electrodes are prepared by impregnation method for intermediate temperature solid oxide electrolysis cell (SOEC) for efficient hydrogen production. The microstructure features and the electrochemical performance of the impregnated LSCN-GDC oxygen electrodes with various LSCN loadings are evaluated and investigated. Electrochemical tests show that the impregnated LSCN-GDC oxygen electrodes present great enhancement of oxygen evolution performance, due to the good nanoparticle LSCN dispersion on the GDC scaffold surface to maximize the active reaction sites. The cell with 30 wt% LSCN loaded LSCN-GDC as the oxygen electrode presents a polarization resistance of 0.072 Ω cm2 at 800 °C with 60 vol% absolute humidity (AH), only about half of that for the screen-printed LSCN electrode. The hydrogen production rate is 484 mL cm-2 h-1 at 750 °C at 1.5 V with 60 vol%AH. For stability test in galvanostatic SOEC operation up to 100 h, the solution impregnated cell shows a very stable performance without obvious degradation.

  5. Investigation into the effect of molybdenum-site substitution on the performance of Sr2Fe1.5Mo0.5O6-δ for intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Hou, Mingyue; Sun, Wang; Li, Pengfa; Feng, Jie; Yang, Guoquan; Qiao, Jinshuo; Wang, Zhenhua; Rooney, David; Feng, Jinsheng; Sun, Kening

    2014-12-01

    In this paper, niobium doping is evaluated as a means of enhancing the electrochemical performance of a Sr2Fe1.5Mo0.5O6-δ (SFM) perovskite structure cathode material for intermediate temperature solid oxide fuel cells (IT-SOFCs) applications. As the radius of Nb approximates that of Mo and exhibits +4/+5 mixed valences, its substitution is expected to improve material performance. A series of Sr2Fe1.5Mo0.5-xNbxO6-δ (x = 0.05, 0.10, 0.15, 0.20) cathode materials are prepared and the phase structure, chemical compatibility, microstructure, electrical conductivity, polarization resistance and power generation are systematically characterized. Among the series of samples, Sr2Fe1.5Mo0.4Nb0.10O6-δ (SFMNb0.10) exhibits the highest conductivity value of 30 S cm-1 at 550 °C, and the lowest area specific resistance of 0.068 Ω cm2 at 800 °C. Furthermore, an anode-supported single cell incorporating a SFMNb0.10 cathode presents a maximum power density of 1102 mW cm-2 at 800 °C. Furthermore no obvious performance degradation is observed over 15 h at 750 °C with wet H2 (3% H2O) as fuel and ambient air as the oxidant. These results demonstrate that SFMNb shows great promise as a novel cathode material for IT-SOFCs.

  6. Solid-state thin-film supercapacitor with ruthenium oxide and solid electrolyte thin films

    NASA Astrophysics Data System (ADS)

    Yoon, Y. S.; Cho, W. I.; Lim, J. H.; Choi, D. J.

    Direct current reactive sputtering deposition of ruthenium oxide thin films (bottom and top electrodes) at 400°C are performed to produce a solid-state thin-film supercapacitor (TFSC). The supercapacitor has a cell structure of RuO 2/Li 2.94PO 2.37N 0.75 (Lipon)/RuO 2/Pt. Radio frequency, reactive sputtering deposition of an Li 2.94PO 2.37N 0.75 electrolyte film is performed on the bottom RuO 2 film at room temperature to separate the bottom and top RuO 2 electrodes electrically. The stoichiometry of the RuO 2 thin film is investigated by Rutherford back-scattering spectrometry (RBS). X-ray diffraction (XRD) shows that the as-deposited RuO 2 thin film is an amorphous phase. Scanning electron microscopy (SEM) measurements reveal that the RuO 2/Lipon/RuO 2 hetero-interfaces have no inter-diffusion problems. Charge-discharge measurements with constant current at room temperature clearly reveal typical supercapacitor behaviour for a RuO 2/Lipon/RuO 2/Pt cell structure. Since the electrolyte thin film has low ionic mobility, the capacity and cycle performance are inferior to those of a bulk type of supercapacitor. These results indicate that a high performance, TFSC can be fabricated by a solid electrolyte thin film with high ionic conductivity.

  7. Strength of an electrolyte supported solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Fleischhauer, Felix; Bermejo, Raul; Danzer, Robert; Mai, Andreas; Graule, Thomas; Kuebler, Jakob

    2015-11-01

    For the proper function of solid oxide fuel cells (SOFC) their structural integrity must be maintained during their whole lifetime. Any cell fracture would cause leakage and partial oxidization of the anode, leading to a reduced performance, if not catastrophic failure of the whole stack. In this study, the mechanical strength of a state of the art SOFC, developed and produced by Hexis AG/Switzerland, was investigated with respect to the influence of temperature and ageing, whilst for the anode side of the cell the strength was measured under reducing and oxidizing atmospheres. Ball-on-3-Ball bending strength tests and fractography conducted on anode and cathode half-cells revealed the underlying mechanisms, which lead to cell fracture. They were found to be different for the cathode and the anode side and that they change with temperature and ageing. Both anode and cathode sides exhibit the lowest strength at T = 850 °C, which is greatly reduced to the initial strength of the bare electrolyte. This reduction is the consequence of the formation of cracks in the electrode layer which either directly penetrate into the electrolyte (anode side) or locally increase the stress intensity level of pre-existing flaws of the electrolytes at the interface (cathode side).

  8. In situ fabrication of high-performance Ni-GDC-nanocube core-shell anode for low-temperature solid-oxide fuel cells

    PubMed Central

    Yamamoto, Kazuhiro; Qiu, Nan; Ohara, Satoshi

    2015-01-01

    A core–shell anode consisting of nickel–gadolinium-doped-ceria (Ni–GDC) nanocubes was directly fabricated by a chemical process in a solution containing a nickel source and GDC nanocubes covered with highly reactive {001} facets. The cermet anode effectively generated a Ni metal framework even at 500 °C with the growth of the Ni spheres. Anode fabrication at such a low temperature without any sintering could insert a finely nanostructured layer close to the interface between the electrolyte and the anode. The maximum power density of the attractive anode was 97 mW cm–2, which is higher than that of a conventional NiO–GDC anode prepared by an aerosol process at 55 mW cm–2 and 600 °C, followed by sintering at 1300 °C. Furthermore, the macro- and microstructure of the Ni–GDC-nanocube anode were preserved before and after the power-generation test at 700 °C. Especially, the reactive {001} facets were stabled even after generation test, which served to reduce the activation energy for fuel oxidation successfully. PMID:26615816

  9. In situ fabrication of high-performance Ni-GDC-nanocube core-shell anode for low-temperature solid-oxide fuel cells.

    PubMed

    Yamamoto, Kazuhiro; Qiu, Nan; Ohara, Satoshi

    2015-01-01

    A core-shell anode consisting of nickel-gadolinium-doped-ceria (Ni-GDC) nanocubes was directly fabricated by a chemical process in a solution containing a nickel source and GDC nanocubes covered with highly reactive {001} facets. The cermet anode effectively generated a Ni metal framework even at 500 °C with the growth of the Ni spheres. Anode fabrication at such a low temperature without any sintering could insert a finely nanostructured layer close to the interface between the electrolyte and the anode. The maximum power density of the attractive anode was 97 mW cm(-2), which is higher than that of a conventional NiO-GDC anode prepared by an aerosol process at 55 mW cm(-2) and 600 °C, followed by sintering at 1300 °C. Furthermore, the macro- and microstructure of the Ni-GDC-nanocube anode were preserved before and after the power-generation test at 700 °C. Especially, the reactive {001} facets were stabled even after generation test, which served to reduce the activation energy for fuel oxidation successfully. PMID:26615816

  10. In situ fabrication of high-performance Ni-GDC-nanocube core-shell anode for low-temperature solid-oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Yamamoto, Kazuhiro; Qiu, Nan; Ohara, Satoshi

    2015-11-01

    A core-shell anode consisting of nickel-gadolinium-doped-ceria (Ni-GDC) nanocubes was directly fabricated by a chemical process in a solution containing a nickel source and GDC nanocubes covered with highly reactive {001} facets. The cermet anode effectively generated a Ni metal framework even at 500 °C with the growth of the Ni spheres. Anode fabrication at such a low temperature without any sintering could insert a finely nanostructured layer close to the interface between the electrolyte and the anode. The maximum power density of the attractive anode was 97 mW cm-2, which is higher than that of a conventional NiO-GDC anode prepared by an aerosol process at 55 mW cm-2 and 600 °C, followed by sintering at 1300 °C. Furthermore, the macro- and microstructure of the Ni-GDC-nanocube anode were preserved before and after the power-generation test at 700 °C. Especially, the reactive {001} facets were stabled even after generation test, which served to reduce the activation energy for fuel oxidation successfully.

  11. Comparative study on ammonia oxidation over Ni-based cermet anodes for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Molouk, Ahmed Fathi Salem; Yang, Jun; Okanishi, Takeou; Muroyama, Hiroki; Matsui, Toshiaki; Eguchi, Koichi

    2016-02-01

    In the current work, we investigate the performance of solid oxide fuel cells (SOFCs) with Ni‒yttria-stabilized zirconia (Ni-YSZ) and Ni‒gadolinia-dope ceria (Ni-GDC) cermet anodes fueled with H2 or NH3 in terms of the catalytic activity of ammonia decomposition. The cermet of Ni-GDC shows higher catalytic activity for ammonia decomposition than Ni-YSZ. In response to this, the performance of direct NH3-fueled SOFC improved by using Ni-GDC anode. Moreover, we observe further enhancement in the cell performance and the catalytic activity for ammonia decomposition with applying Ni-GDC anode synthesised by the glycine-nitrate combustion process. These results reveal that the high performance of Ni-GDC anode for the direct NH3-fueled SOFC results from its mixed ionic-electronic conductivity as well as high catalytic activity for ammonia decomposition.

  12. Synthesis and Stability of a Nanoparticle-Infiltrated Solid OxideFuel Cell Electrode

    SciTech Connect

    Sholklapper, Tal Z.; Radmilovic, Velimir; Jacobson, Craig P.; Visco, Steven J.; De Jonghe, Lutgard C.

    2006-11-20

    Nanoparticulate catalysts infiltrated into SOFC (Solid OxideFUel Cell) electrodes can significantly enhance the cell performance, butthe stability of these electrodes has been an open issue. An infiltrationprocedure is reported that leads to a stable scandia-stablized zirconia(SSZ) cathode electrode performance.

  13. Post-heat treatment pressure effect on performances of metal-supported solid oxide fuel cells fabricated by atmospheric plasma spraying

    NASA Astrophysics Data System (ADS)

    Tsai, Chun-Huang; Hwang, Chang-sing; Chang, Chun-Liang; Yu, Jen-Feng; Nien, Sheng-Hui

    2012-01-01

    The nickel metal-supported cells fabricated by atmospheric plasma spraying are post-heat treated in air at 960 °C for 2 h with different pressures. The current-voltage-power and AC impedance measurements show the prepared cell with an applied pressure of 450 g cm-2 in the post-heat treatment has a better electrochemical performance at test temperatures ≥ 650 °C. For test temperatures < 650 °C, the maximum power densities at 450 g cm-2 pressure are about the same as the maximum power densities at 1250 g cm-2 pressure. The SEM micrograph indicates that the cathode including the cathode interlayer and the cathode collector is the most porous region in the cell. AC impedance results show this cathode is the most sensitive part to the applied pressure in the post-heat treatment and the cell with 450 g cm-2 pressure has the smallest low frequency intercept R2 and the polarization resistance Rp at temperatures from 600 to 800 °C. The performance durability test of the cell post-heat treated at 450 g cm-2 pressure shows a degradation rate of 0.0087 mV h-1 or 0.0026 mW h-1 at 300 mA cm-2 constant current density and 750 °C test temperature.

  14. Enhanced electrochemical performance and carbon anti-coking ability of solid oxide fuel cells with silver modified nickel-yttrium stabilized zirconia anode by electroless plating

    NASA Astrophysics Data System (ADS)

    Wu, Xiaoyan; Tian, Yu; Zhang, Jun; Zuo, Wei; Kong, Xiaowei; Wang, Jinghui; Sun, Kening; Zhou, Xiaoliang

    2016-01-01

    In this paper, silver (Ag) particles are introduced into the conventional Ni/YSZ anode by utilizing electroless plating method to improve its carbon anti-coking ability in hydrocarbons. The experimental results show that electrochemical performances of the decorated cells in H2, CH4 and C2H6 are all increased as compared to the cell with unmodified Ni/YSZ anode, which are verified by impedance spectrums as well. The durability experiment is carried out for as long as 24 h at the current density of 0.33 A/cm2 where the modified anode is subjected to dry C2H6 indicating the anti-coking ability of the anode is greatly improved. Scanning electron microscope shows that the slight decreasing in the cell terminal voltage can be attributed to the minimized carbon deposition which maybe resulted from the aggregation of silver particles at high temperature. Energy-dispersive X-ray spectroscopy line scanning results after long-term stability operation of the anode suggest that the carbon deposition can be depressed effectively both inside the anode and on the surface of the anode. Therefore, the results show that silver is a promising candidate material for modifying the Ni/YSZ anode with regard to improving electrochemical performance and suppressing the carbon deposition when taking the hydrocarbons as fuels.

  15. ASRM - Turning in a solid performance

    NASA Astrophysics Data System (ADS)

    Mitchell, Royce; Thomas, John; Levinsky, Charles

    1992-07-01

    The Advanced Solid Rocket Motor (ASRM), currently in its design and development phase, will become the higher reliability/performance next-generation booster for the Space Shuttle. The ASRM design improves safety through the elimination of 229 potential leak paths, thereby eliminating a total of 312 causes of failure. The ASRM will also allow an additional 12,000 lb of payload to be carried by the Shuttle Orbiter. Construction of the ASRM will promote competition through the use of a government owned/contractor operated manufacturing facility. Continuous-mix propellant grain manufacture will be used to enhance safety, quality, and efficiency.

  16. ADVANCED HIGH PERFORMANCE SOLID WALL BLANKET CONCEPTS

    SciTech Connect

    WONG, CPC; MALANG, S; NISHIO, S; RAFFRAY, R; SAGARA, S

    2002-04-01

    OAK A271 ADVANCED HIGH PERFORMANCE SOLID WALL BLANKET CONCEPTS. First wall and blanket (FW/blanket) design is a crucial element in the performance and acceptance of a fusion power plant. High temperature structural and breeding materials are needed for high thermal performance. A suitable combination of structural design with the selected materials is necessary for D-T fuel sufficiency. Whenever possible, low afterheat, low chemical reactivity and low activation materials are desired to achieve passive safety and minimize the amount of high-level waste. Of course the selected fusion FW/blanket design will have to match the operational scenarios of high performance plasma. The key characteristics of eight advanced high performance FW/blanket concepts are presented in this paper. Design configurations, performance characteristics, unique advantages and issues are summarized. All reviewed designs can satisfy most of the necessary design goals. For further development, in concert with the advancement in plasma control and scrape off layer physics, additional emphasis will be needed in the areas of first wall coating material selection, design of plasma stabilization coils, consideration of reactor startup and transient events. To validate the projected performance of the advanced FW/blanket concepts the critical element is the need for 14 MeV neutron irradiation facilities for the generation of necessary engineering design data and the prediction of FW/blanket components lifetime and availability.

  17. Metal Interconnects for Solid Oxide Fuel Cell Power Systems

    SciTech Connect

    S. Elangovan

    2006-04-01

    Interconnect development is identified by the US Department of energy as a key technical area requiring focused research to meet the performance and cost goals under the Solid State Energy Conversion Alliance initiative. In the Phase I SECA Core Technology Program, Ceramatec investigated a commercial ferritic stainless steel composition for oxidation resistance properties by measuring the weight gain when exposed to air at the fuel cell operating temperature. A pre-treatment process that results in a dense, adherent scale was found to reduce the oxide scale growth rate significantly. A process for coating the surface of the alloy in order to reduce the in-plane resistance and potentially inhibit chromium oxide evaporation was also identified. The combination of treatments provided a very low resistance through the scale. The resistance measured was as low as 10 milliohm-cm2 at 750 C in air. The oxide scale was also found to be stable in humidified air at 750 C. The resistance value was stable over several thermal cycles. A similar treatment and coating for the fuel side of the interconnect also showed an exceptionally low resistance of one milliohm-cm2 in humidified hydrogen at 750 c, and was stable through multiple thermal cycles. Measurement of interconnect resistance when it was exposed to both air and humidified hydrogen on opposite sides also showed low, stable resistance after additional modification to the pre-treatment process. Resistance stacks, using an interconnect stack with realistic gas flows, also provided favorable results. Chromium evaporation issue however requires testing of fuel stacks and was outside of the scope of this project. based on results to-date, the alloy selection and the treatment processes appear to be well suited for SOFC interconnect application.

  18. Improved performance of ceria-based solid oxide fuel cell using doped LaGaO3 films deposited by pulsed laser deposition

    NASA Astrophysics Data System (ADS)

    Qian, Jing; Zhu, Zhiwen; Jiang, Guoshun; Liu, Wei

    2014-01-01

    A dense La0.9Sr0.1Ga0.8Mg0.2O3-δ (LSGM) film is fabricated using the pulsed laser deposition (PLD) technique on a Ce0.8Sm0.2O2-δ (SDC) electrolyte which is prepared using a co-pressing process on a NiO-SDC anode substrate. The LSGM/SDC bilayer electrolyte cell with Sm0.5Sr0.5CoO3-δ-Ce0.8Sm0.2O2-δ (SSC-SDC, 70:30 wt.%) cathode achieves significantly enhanced cell performance, yielding open circuit voltage (OCV) value of 0.89 V and maximum power density of 758 mW cm-2 at 700 °C. The electrical current leakage in the SDC single layer cell caused by the reduction of Ce4+ to Ce3+ in reducing environment has been eliminated by depositing the LSGM thin film as a blocking layer; besides, the reaction between NiO and LSGM can be prevented due to the dense SDC electrolyte layer. The influence of oxygen pressure and post-annealing temperature on the crystallinity, microstructure and surface roughness of the LSGM films are studied for obtaining a high quality film. Characterization analysis of the cell shows that the bilayer electrolyte deposited by the PLD technique have retained the chemical, mechanical and structural integrity of the cell.

  19. La2NiO4+δ infiltrated into gadolinium doped ceria as novel solid oxide fuel cell cathodes: Electrochemical performance and impedance modelling

    NASA Astrophysics Data System (ADS)

    Nicollet, C.; Flura, A.; Vibhu, V.; Rougier, A.; Bassat, J. M.; Grenier, J. C.

    2015-10-01

    This paper is devoted to the study of composite cathodes of La2NiO4+δ infiltrated into a Gd-doped ceria backbone. Porous Gd-doped ceria backbones are screen printed onto yttria-stabilized zirconia or Gd-doped ceria dense electrolytes, and infiltrated with a La and Ni nitrate solution (2:1 stoichiometry ratio). The influence of the preparation parameters on the polarization resistance, such as the concentration of the infiltration solution, the amount of infiltrated phase, the annealing temperature, the thickness of the electrode, and the nature of the electrolyte, is characterized by impedance spectroscopy performed on symmetrical cells. The optimization of these parameters results in a decrease of the polarization resistance down to 0.15 Ω cm2 at 600 °C. Using the Adler-Lane-Steele model, the modelling of the impedance diagrams leads to the determination of the ionic conductivity as well as the surface exchange rate of the infiltrated electrode.

  20. Performance and testing of glass-ceramic sealant used to join anode-supported-electrolyte to Crofer22APU in planar solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Smeacetto, F.; Chrysanthou, A.; Salvo, M.; Zhang, Z.; Ferraris, M.

    This work describes the performance and testing of a glass-ceramic sealant used to join the ceramic electrolyte (anode-supported-electrolyte (ASE)) to the metallic interconnect (Crofer22APU) in planar SOFC stacks. The designed glass-ceramic sealant is a barium and boron free silica-based glass, which crystallizes by means of the heat-treatment after being deposited on substrates by the slurry technique. Joined ASE/glass-ceramic seal/Crofer22APU samples were tested for 500 h in H 2-3H 2O atmosphere at the fuel cell operating temperature of 800 °C. Moreover, the joined ASE/glass-ceramic seal/Crofer22APU samples were submitted to three thermal cycles each of 120 h duration, in order to evaluate the thermomechanical stability of the sealant. The microstructures and elemental distribution at Crofer22APU/glass-ceramic and ASE/glass-ceramic interfaces were investigated. SEM micrograph observations of joined samples that underwent cyclic thermal tests and exposure for 500 h in H 2-3H 2O atmosphere showed that the adhesion between the glass-ceramic and Crofer22APU at either interface was very good and no microstructural changes were detected at the interfacial boundaries. The study showed that the use of the glass-ceramic was successful in preventing strong adverse corrosion effects at the Crofer22APU/glass-ceramic sealant interface.

  1. Challenge for lowering concentration polarization in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Shimada, Hiroyuki; Suzuki, Toshio; Yamaguchi, Toshiaki; Sumi, Hirofumi; Hamamoto, Koichi; Fujishiro, Yoshinobu

    2016-01-01

    In the scope of electrochemical phenomena, concentration polarization at electrodes is theoretically inevitable, and lowering the concentration overpotential to improve the performance of electrochemical cells has been a continuing challenge. Electrodes with highly controlled microstructure, i.e., high porosity and uniform large pores are therefore essential to achieve high performance electrochemical cells. In this study, state-of-the-art technology for controlling the microstructure of electrodes has been developed for realizing high performance support electrodes of solid oxide fuel cells (SOFCs). The key is controlling the porosity and pore size distribution to improve gas diffusion, while maintaining the integrity of the electrolyte and the structural strength of actual sized electrode supports needed for the target application. Planar anode-supported SOFCs developed in this study realize 5 μm thick dense electrolyte (yttria-stabilized zirconia: YSZ) and the anode substrate (Ni-YSZ) of 53.6 vol.% porosity with a large median pore diameter of 0.911 μm. Electrochemical measurements reveal that the performance of the anode-supported SOFCs improves with increasing anode porosity. This Ni-YSZ anode minimizes the concentration polarization, resulting in a maximum power density of 3.09 W cm-2 at 800 °C using humidified hydrogen fuel without any electrode functional layers.

  2. Performance of LaBaCo 2O 5+ δ-Ag with B 2O 3-Bi 2O 3-PbO frit composite cathodes for intermediate-temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Li, Ruifeng; Gao, Lei; Ge, Lin; Zheng, Yifeng; Zhou, Ming; Chen, Han; Guo, Lucun

    The composite cathodes LaBaCo 2O 5+ δ- x wt.% Ag (LBCO- xAg, x = 20, 30, 40, 50) were prepared by mechanical mixing method for intermediate-temperature solid oxide fuel cells (IT-SOFCs). The experiment results indicated that the addition of a small amount of B 2O 3-Bi 2O 3-PbO (BBP) frit to LBCO- xAg can effectively improve the adhesion and strength of cathode membrane without damaging its porous structure. The BBP frit was proved effective for lowering the sintering temperature of LBCO- xAg to 900 °C. According to the electrochemical impedance spectroscopy and cathodic polarization analysis, the LBCO-30Ag exhibited the best performance and the optimal BBP frit content was 2.5 wt.%. For LBCO-30Ag with 2.5 wt.% BBP frit, the area-specific resistance based on Sm 0.2Ce 0.8O 1.9 (SDC) electrolyte decreased by about 57.6% at 700 °C, 60.5% at 750 °C and 75.9% at 800 °C compared to LBCO, and its cathodic overpotential was 10.7 mV at a current density of 0.2 A cm -2 at 700 °C, while the corresponding value for LBCO was 51.0 mV. The addition of Ag and BBP frit to LBCO had no significant effect on the thermal expansion.

  3. Improving La0.6Sr0.4Co0.8Fe0.2O3-δ infiltrated solid oxide fuel cell cathode performance through precursor solution desiccation

    NASA Astrophysics Data System (ADS)

    Burye, Theodore E.; Nicholas, Jason D.

    2015-02-01

    Here, for the first time, the average size of solid oxide fuel cell (SOFC) electrode nano-particles was reduced through the chemical desiccation of infiltrated precursor nitrate solutions. Specifically, after firing at 700 °C, CaCl2-desiccated La0.6Sr0.4Co0.8Fe0.2O3-δ (LSCF) - Ce0.9Gd0.1O1.95 (GDC) cathodes contained LSCF infiltrate particles with an average size of 22 nm. This is in contrast to comparable, undesiccated LSCF-GDC cathodes which contained LSCF infiltrate particles with an average size of 48 nm. X-ray diffraction, scanning electron microscopy, and controlled atmosphere electrochemical impedance spectroscopy revealed that desiccation reduced the average infiltrate particle size without altering the infiltrate phase purity, the cathode concentration polarization resistance, or the cathode electronic resistance. Compared to undesiccated LSCF-GDC cathodes achieving polarization resistances of 0.10 Ωcm2 at 640 °C, comparable CaCl2-dessicated LSCF-GDC cathodes achieved 0.10 Ωcm2 at 575 °C. Mathematical modeling suggested that these performance improvements resulted solely from average infiltrate particle size reductions.

  4. High performance La2NiO4+δ-infiltrated (La0.6Sr0.4)0.995Co0.2Fe0.8O3−δ cathode for solid oxide fuel cells

    DOE PAGESBeta

    Zhang, Xinxin; Zhang, Hui; Liu, Xingbo

    2014-12-01

    In this paper, we reported our effort on improving electrochemical performance of (La0.6Sr0.4)0.995Co0.2Fe0.8O3d (LSCF) cathode in solid oxide fuel cell (SOFC) by infiltration of La2NiO4þd (LNO). It is found that a porous LSCF backbone coated with LNO nanoparticles is an attractive way to acquire a noticeable decrease in the polarization resistance and activation energy of LSCF cathode, thereby showing high surface activity and enhanced oxygen transport capability. The key contributions of the LNO nanoparticles also lead to a 67% increase in peak power density and operation stability at a constant current density of 250 mA cm2 with a low degradationmore » rate of 0.39% for about 500 h at 750 C. Although extended durability of LNO-infiltrated LSCF might be concerned, based on coarsening of the LNO nanoparticles, a greatly increased power density and voltage output after a cell operation of 500 h engenders substantial confidence in the beneficial effect of LNO-infiltrated LSCF materials on cell properties. The enhancement of ORR kinetics could be ascribed to the increase of active surface area and active reaction regions from the heterostructured LSCF/LNO interface architecture, and/or favorable cation diffusion from LSCF to LNO.« less

  5. Title: Performances of YBaCo1.4Cu0.6O5+ -Ce0.8Sm0.2O1.9 composite cathodes for intermediatetemperature solid oxide fuel cells

    DOE PAGESBeta

    Wang, Lizhong; Peng, Lu; Hu, Michael Z.; Lyu, Shiquan; Meng, Xiangwei; Yu, Bo; Wei, Maobin; Fan, Hougang; Yang, Lili

    2015-01-01

    The electrochemical properties of YBaCo1.4Cu0.6O5+ xCe0.8Sm0.2O1.9 (YBCC xSDC, x = 20, 30, 40, 50, wt%) have been investigated for the potential application in intermediate-temperature solid oxide fuel cells (IT-SOFCs). No chemical reactions between YBCC cathode and SDC electrolyte, and YBCC and La0.9Sr0.1Ga0.8Mg0.2O3- (LSGM) occur. The thermal expansion coefficient (TEC) of YBCC cathode decreases with SDC addition. The TEC of YBCC 30SDC cathode is 13.60 10-6 K-1 from 30 to 850 oC in air and it exhibits the best electrochemical performance among the YBCC xSDC cathodes. The polarization resistance (Rp) of YBCC 30SDC is 0.027 cm2 at 850 oC, 0.044 cm2more » at 800 oC and 0.075 cm2 at 750 oC. The maximum power density value of electrolyte-based cell with YBCC 30SDC cathode is 662, 483 and 319 mW cm 2 at 850, 800 and 750 oC, respectively. Preliminary results indicate that YBCC 30SDC is especially promising as a cathode for IT-SOFCs.« less

  6. Performances of YBaCo1.4Cu0.6O5+δ–Ce0.8Sm0.2O1.9 composite cathodes for intermediate-temperature solid oxide fuel cells

    DOE PAGESBeta

    Wang, Lizhong; Peng, Lu; Hu, Michael Z.; Lü, Shiquan; Meng, Xiangwei; Yu, Bo; Wei, Maobin; Fan, Hougang; Yang, Lili

    2015-08-20

    In this paper, the electrochemical properties of YBaCo1.4Cu0.6O5+δ–xCe0.8Sm0.2O1.9 (YBCC–xSDC, x=20, 30, 40, 50 wt%) have been investigated for the potential application in intermediate-temperature solid oxide fuel cells (IT-SOFCs). No chemical reactions between YBCC cathode and SDC electrolyte, and YBCC and La0.9Sr0.1Ga0.8Mg0.2O3-δ (LSGM) occur. The thermal expansion coefficient (TEC) of YBCC cathode decreases with SDC addition. The TEC of YBCC–30SDC cathode is 13.60×10–6 K-1 from 30 to 850 °C in air and it exhibits the best electrochemical performance among the YBCC–xSDC cathodes. The polarization resistance (Rp) of YBCC–30SDC is 0.027 Ω cm2 at 850 °C, 0.044 Ω cm2 at 800 °Cmore » and 0.075 Ω cm2 at 750 °C. The maximum power density value of electrolyte-based cell with YBCC–30SDC cathode is 662, 483 and 319 mW cm-2 at 850, 800 and 750 °C, respectively. Finally, preliminary results indicate that YBCC–30SDC is especially promising as a cathode for IT-SOFCs.« less

  7. Thermodynamic analysis of Direct Urea Solid Oxide Fuel Cell in combined heat and power applications

    NASA Astrophysics Data System (ADS)

    Abraham, F.; Dincer, I.

    2015-12-01

    This paper presents a comprehensive steady state modelling and thermodynamic analysis of Direct Urea Solid Oxide Fuel Cell integrated with Gas Turbine power cycle (DU-SOFC/GT). The use of urea as direct fuel mitigates public health and safety risks associated with the use of hydrogen and ammonia. The integration scheme in this study covers both oxygen ion-conducting solid oxide fuel cells (SOFC-O) and hydrogen proton-conducting solid oxide fuel cells (SOFC-H). Parametric case studies are carried out to investigate the effects of design and operating parameters on the overall performance of the system. The results reveal that the fuel cell exhibited the highest level of exergy destruction among other system components. Furthermore, the SOFC-O based system offers better overall performance than that with the SOFC-H option mainly due to the detrimental reverse water-gas shift reaction at the SOFC anode as well as the unique configuration of the system.

  8. Robust Joining Technology for Solid Oxide Fuel Cells Applications

    NASA Technical Reports Server (NTRS)

    Shpargel, Tarah P.; Needham, Robert J.; Singh, M.; Kung, S. C.

    2004-01-01

    Recently there has been a great deal of interest in research development and commercialization of solid oxide fuel cells (SOFCs). Joining and sealing are critical issues that will need to be addressed before SOFCs can truly perform as expected. Ceramics and metals can be difficult to join together, especially when the joint must withstand up to 900 C operating temperature of the SOFCs. The goal of the present study is to find the most suitable braze material for joining of yttria stabilized zirconia (YSZ) to stainless steel. A number of commercially available braze materials TiCuSil, TiCuNi, Copper-ABA, Gold-ABA and Gold-ABA-V have been evaluated. The oxidation behavior of the braze materials and steel substrates in air was also examined through thermogravimetric analysis. The microstructure and composition of the brazed regions have been examined by optical and scanning electron microscopy and eDS analysis. Effect of braze composition and processing conditions on the interfacial microstructure and composition of the joint regions will be presented.

  9. Stack configurations for tubular solid oxide fuel cells

    SciTech Connect

    Armstrong, Timothy R.; Trammell, Michael P.; Marasco, Joseph A.

    2010-08-31

    A fuel cell unit includes an array of solid oxide fuel cell tubes having porous metallic exterior surfaces, interior fuel cell layers, and interior surfaces, each of the tubes having at least one open end; and, at least one header in operable communication with the array of solid oxide fuel cell tubes for directing a first reactive gas into contact with the porous metallic exterior surfaces and for directing a second reactive gas into contact with the interior surfaces, the header further including at least one busbar disposed in electrical contact with at least one surface selected from the group consisting of the porous metallic exterior surfaces and the interior surfaces.

  10. Application of Vacuum Deposition Methods to Solid Oxide Fuel Cells

    SciTech Connect

    Pederson, Larry R.; Singh, Prabhakar; Zhou, Xiao Dong

    2006-07-01

    The application of vacuum deposition techniques to the fabrication of solid oxide fuel cell materials and structures are reviewed, focusing on magnetron sputtering, vacuum plasma methods, laser ablation, and electrochemical vapor deposition. A description of each method and examples of use to produce electrolyte, electrode, and/or electrical interconnects are given. Generally high equipment costs and relatively low deposition rates have limited the use of vacuum deposition methods in solid oxide fuel cell manufacture, with a few notable exceptions. Vacuum methods are particularly promising in the fabrication of micro fuel cells, where thin films of high quality and unusual configuration are desired.

  11. Materials System for Intermediate Temperature Solid Oxide Fuel Cell

    SciTech Connect

    Uday B. Pal; Srikanth Gopalan

    2006-01-12

    The objective of this work was to obtain a stable materials system for intermediate temperature solid oxide fuel cell (SOFC) capable of operating between 600-800 C with a power density greater than 0.2 W/cm{sup 2}. The solid electrolyte chosen for this system was La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3}, (LSGM). To select the right electrode materials from a group of possible candidate materials, AC complex impedance spectroscopy studies were conducted between 600-800 C on symmetrical cells that employed the LSGM electrolyte. Based on the results of the investigation, LSGM electrolyte supported SOFCs were fabricated with La{sub 0.6}Sr{sub 0.4}Co{sub 0.8}Fe{sub 0.2}O{sub 3}-La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3} (LSCF-LSGM) composite cathode and Nickel-Ce{sub 0.6}La{sub 0.4}O{sub 3} (Ni-LDC) composite anode having a barrier layer of Ce{sub 0.6}La{sub 0.4}O{sub 3} (LDC) between the LSGM electrolyte and the Ni-LDC anode. Electrical performance and stability of these cells were determined and the electrode polarization behavior as a function of cell current was modeled between 600-800 C. The electrical performance of the anode-supported SOFC was simulated assuming an electrode polarization behavior identical to the LSGM-electrolyte-supported SOFC. The simulated electrical performance indicated that the selected material system would provide a stable cell capable of operating between 600-800 C with a power density between 0.2 to 1 W/cm{sup 2}.

  12. Program of scientific investigations and development of solid-oxide fuel cells (SOFC) in VIITF proposals on scientific and technical collaboration and SOFC commercialization

    SciTech Connect

    Kleschev, Yu.N.; Chulharev, V.F.

    1996-04-01

    Investigations being performed at VNIITF covers the whole cycle of solid oxide fuel cell manufacturing. This report describes the main directions of investigations in materials, technologies, and commercialization.

  13. Ionic conductors for solid oxide fuel cells

    SciTech Connect

    Krumpelt, Michael; Bloom, Ira D.; Pullockaran, Jose D.; Myles, Kevin M.

    1993-01-01

    An electrolyte that operates at temperatures ranging from 600.degree. C. to 800.degree. C. is provided. The electrolyte conducts charge ionically as well as electronically. The ionic conductors include molecular framework structures having planes or channels large enough to transport oxides or hydrated protons and having net-positive or net-negative charges. Representative molecular framework structures include substituted aluminum phosphates, orthosilicates, silicoaluminates, cordierites, apatites, sodalites, and hollandites.

  14. Ionic conductors for solid oxide fuel cells

    SciTech Connect

    Krumpelt, M.; Bloom, I.D.; Pullockaran, J.D.; Myles, K.M.

    1991-12-31

    An electrolyte that operates at temperatures ranging from 600{degree}C to 800{degree}C is discussed. The electrolyte conducts charge ionically as well as electronically. The ionic conductors include molecular framework structures having planes or channels large enough to transport oxides or hydrated protons and having net-positive or net-negative charges. Representative molecular framework structures include substituted aluminum phosphates, orthosilicates, silicoaluminates, cordierites, apatites, sodalites, and hollandites.

  15. Advanced alternate planar geometry solid oxide fuel cells

    SciTech Connect

    Elangovan, S.; Prouse, D.; Khandkar, A.; Donelson, R.; Marianowski, L. )

    1992-11-01

    The potential of high temperature Solid Oxide Fuel Cells as high performance, high efficiency energy conversion device is well known. Investigation of several cell designs have been undertaken by various researchers to derive the maximum performance benefit from the device while maintaining a lower cost of production to meet the commercialization cost target. The present investigation focused on the planar SOFC design which allows for the use of mature low cost production processes to be employed. A novel design concept was investigated which allows for improvements in performance through increased interface stability, and lowering of cost through enhanced structural integrity and the use of low cost metal interconnects. The new cell design consisted of a co-sintered porous/dense/porous zirconia layer with the electrode material infiltrated into the porous layers. The two year program conducted by a team involving Ceramatec and the Institute of Gas Technology, culminated in a multi-cell stack test that exhibited high performance. Considerable progress was achieved in the selection of cell components, and establishing and optimizing the cell and stack fabrication parameters. It was shown that the stack components exhibited high conductivities and low creep at the operating temperature. The inter-cell resistive losses were shown to be small through out-of-cell characterization. The source of performance loss was identified to be the anode electrolyte interface. This loss however can be minimized by improving the anode infiltration technique. Manifolding and sealing of the planar devices posed considerable challenge. Even though the open circuit voltage was 250 mV/cell lower than theoretical, the two cell stack had a performance of 300 mA/cm[sup 2] at 0.4V/cell with an area specific resistance of 1 [Omega]-cm[sup 2]/cell. improvements in manifolding are expected to provide much higher performance.

  16. Advanced alternate planar geometry solid oxide fuel cells. Final report

    SciTech Connect

    Elangovan, S.; Prouse, D.; Khandkar, A.; Donelson, R.; Marianowski, L.

    1992-11-01

    The potential of high temperature Solid Oxide Fuel Cells as high performance, high efficiency energy conversion device is well known. Investigation of several cell designs have been undertaken by various researchers to derive the maximum performance benefit from the device while maintaining a lower cost of production to meet the commercialization cost target. The present investigation focused on the planar SOFC design which allows for the use of mature low cost production processes to be employed. A novel design concept was investigated which allows for improvements in performance through increased interface stability, and lowering of cost through enhanced structural integrity and the use of low cost metal interconnects. The new cell design consisted of a co-sintered porous/dense/porous zirconia layer with the electrode material infiltrated into the porous layers. The two year program conducted by a team involving Ceramatec and the Institute of Gas Technology, culminated in a multi-cell stack test that exhibited high performance. Considerable progress was achieved in the selection of cell components, and establishing and optimizing the cell and stack fabrication parameters. It was shown that the stack components exhibited high conductivities and low creep at the operating temperature. The inter-cell resistive losses were shown to be small through out-of-cell characterization. The source of performance loss was identified to be the anode electrolyte interface. This loss however can be minimized by improving the anode infiltration technique. Manifolding and sealing of the planar devices posed considerable challenge. Even though the open circuit voltage was 250 mV/cell lower than theoretical, the two cell stack had a performance of 300 mA/cm{sup 2} at 0.4V/cell with an area specific resistance of 1 {Omega}-cm{sup 2}/cell. improvements in manifolding are expected to provide much higher performance.

  17. Recent progress in tubular solid oxide fuel cell technology

    SciTech Connect

    Singhal, S.C.

    1997-12-31

    The tubular design of solid oxide fuel cells (SOFCs) and the materials used therein have been validated by successful, continuous electrical testing over 69,000 h of early technology cells built on a calcia-stabilized zirconia porous support tube (PST). In the latest technology cells, the PST has been eliminated and replaced by a doped lanthanum manganite air electrode tube. These air electrode supported (AES) cells have shown a power density increase of about 33% with a significantly improved performance stability over the previously used PST type cells. These cells have also demonstrated the ability to thermally cycle over 100 times without any mechanical damage or performance loss. In addition, recent changes in processes used to fabricate these cells have resulted in significant cost reduction. This paper reviews the fabrication and performance of the state-of-the-art AES tubular cells. It also describes the materials and processing studies that are underway to further reduce the cell cost, and summarizes the recently built power generation systems that employed state-of-the-art AES cells.

  18. Impact of anode microstructure on solid oxide fuel cells.

    PubMed

    Suzuki, Toshio; Hasan, Zahir; Funahashi, Yoshihiro; Yamaguchi, Toshiaki; Fujishiro, Yoshinobu; Awano, Masanobu

    2009-08-14

    We report a correlation between the microstructure of the anode electrode of a solid oxide fuel cell (SOFC) and its electrochemical performance for a tubular design. It was shown that the electrochemical performance of the cell was extensively improved when the size of constituent particles was reduced so as to yield a highly porous microstructure. The SOFC had a power density of greater than 1 watt per square centimeter at an operating temperature as low as 600 degrees C with a conventional zirconia-based electrolyte, a nickel cermet anode, and a lanthanum ferrite perovskite cathode material. The effect of the hydrogen fuel flow rate (linear velocity) was also examined for the optimization of operating conditions. Higher linear fuel velocity led to better cell performance for the cell with higher anode porosity. A zirconia-based cell could be used for a low-temperature SOFC system under 600 degrees C just by optimizing the microstructure of the anode electrode and operating conditions. PMID:19679808

  19. Electrochemical characterisation of solid oxide cell electrodes for hydrogen production

    NASA Astrophysics Data System (ADS)

    Bernuy-Lopez, Carlos; Knibbe, Ruth; He, Zeming; Mao, Xiaojian; Hauch, Anne; Nielsen, Karsten A.

    Oxygen electrodes and steam electrodes are designed and tested to develop improved solid oxide electrolysis cells for H 2 production with the cell support on the oxygen electrode. The electrode performance is evaluated by impedance spectroscopy testing of symmetric cells at open circuit voltage (OCV) in a one-atmosphere set-up. For the oxygen electrode, nano-structured La 0.75Sr 0.25MnO 3 (LSM25) is impregnated into a LSM25/yttria stabilised zirconia (YSZ) composite, whereas for the steam electrode, nano-structured Ni and Ce 0.8Gd 0.2O 2- δ (CGO) is impregnated into a Sr 0.94Ti 0.9Nb 0.10O 3- δ (STN) backbone. In the present study, the best performing oxygen electrode is a LSM25-YSZ composite with 20% porosity and impregnated with a LSM25 solution measuring a polarisation resistance (R p) of 0.12 Ω cm 2 at 850 °C in oxygen. For the steam electrode, the best performance is obtained for a STN backbone, sintered at 1200 °C and impregnated with CGO/Ni, with an R p of 0.08 Ω cm 2 at 850 °C in 3% H 2O/H 2.

  20. Solid Oxide Fuel Cell Performance Studies

    SciTech Connect

    Huebner, W.; Reed, D.M.; Anderson, H.U.

    1996-08-20

    Materials research in the area of SOFC`s is also driven by the recognition that processing and operating at lower temperatures would circumvent most of the reliability problems which are currently preventing these devices from achieving wide-scale commercialization. These considerations have directed interdisciplinary research thrusts in this field, namely: Alternate Materials, Processing, and Reliability Issues. This paper describes starting powder characteristics, electrical conductivity and over potential measurements, and resultant microstructures as a function of processing conditions (i.e. powder calcination temperature, and annealing temperature) and composition for the electrolyte and cathodes.

  1. Low temperature ozone oxidation of solid waste surrogates

    NASA Astrophysics Data System (ADS)

    Nabity, James A.; Lee, Jeffrey M.

    2015-09-01

    Solid waste management presents a significant challenge to human spaceflight and especially, long-term missions beyond Earth orbit. A six-month mission will generate over 300 kg of solid wastes per crewmember that must be dealt with to eliminate the need for storage and prevent it from becoming a biological hazard to the crew. There are several methods for the treatment of wastes that include oxidation via ozone, incineration, microbial oxidation or pyrolysis and physical methods such as microwave drying and compaction. In recent years, a low temperature oxidation process using ozonated water has been developed for the chemical conversion of organic wastes to CO2 and H2O. Experiments were conducted to evaluate the rate and effectiveness with which ozone oxidized several different waste materials. Increasing the surface area by chopping or shredding the solids into small pieces more than doubled the rate of oxidation. A greater flow of ozone and agitation of the ozonated water system also increased processing rates. Of the materials investigated, plastics have proven the most difficult to oxidize. The processing of plastics above the glass transition temperatures caused the plastics to clump together which reduced the exposed surface area, while processing at lower temperatures reduced surface reaction kinetics.

  2. Solid oxide electrochemical cell fabrication process

    DOEpatents

    Dollard, Walter J.; Folser, George R.; Pal, Uday B.; Singhal, Subhash C.

    1992-01-01

    A method to form an electrochemical cell (12) is characterized by the steps of thermal spraying stabilized zirconia over a doped lanthanum manganite air electrode tube (14) to provide an electrolyte layer (15), coating conductive particles over the electrolyte, pressurizing the outside of the electrolyte layer, feeding halide vapors of yttrium and zirconium to the outside of the electrolyte layer and feeding a source of oxygen to the inside of the electrolyte layer, heating to cause oxygen reaction with the halide vapors to close electrolyte pores if there are any and to form a metal oxide coating on and between the particles and provide a fuel electrode (16).

  3. Precursor solution additives improve desiccated La0.6Sr0.4Co0.8Fe0.2O3-x infiltrated solid oxide fuel cell cathode performance

    NASA Astrophysics Data System (ADS)

    Burye, Theodore E.; Nicholas, Jason D.

    2016-01-01

    Here, the addition of the surfactant Triton X-100 or the chelating agent citric acid to Solid Oxide Fuel Cell (SOFC) La0.6Sr0.4Co0.8Fe0.2O3-x (LSCF) precursor nitrate solutions is shown via scanning electron microscopy (SEM) and X-ray diffraction (XRD) to reduce average infiltrate nano-particle size and improve infiltrate phase purity. In addition, the desiccation of LSCF precursor solutions containing the aforementioned organic solution additives further reduces the average LSCF infiltrate nano-particle size and improves the low-temperature infiltrate phase purity. In particular, CaCl2-desiccation reduces the average size of Triton X-100 derived (TXD) LSCF particles fired at 700 °C from 48 to 22 nm, and reduces the average size of citric acid derived LSCF particles fired at 700 °C from 50 to 41 nm. Modeling and electrochemical impedance spectroscopy (EIS) tests indicate that particle size reductions alone are responsible for desiccation-induced cathode performance improvements such as CaCl2-desiccated TXD La0.6Sr0.4Co0.8Fe0.2O3-x - Ce0.9Gd0.1O1.95 (LSCF-GDC) cathodes reaching a polarization resistance of 0.17 Ωcm2 at 540 °C, compared to 600 °C for undesiccated TXD LSCF-GDC cathodes. This excellent low-temperature performance, combined with a low open-circuit 540 °C degradation rate, suggests that the desiccation of organic-additive-containing infiltrate precursor solutions may be useful for the development of durable, high-power, low-temperature SOFCs.

  4. Solid state potentiometric gaseous oxide sensor

    NASA Technical Reports Server (NTRS)

    Wachsman, Eric D. (Inventor); Azad, Abdul Majeed (Inventor)

    2003-01-01

    A solid state electrochemical cell (10a) for measuring the concentration of a component of a gas mixture (12) includes first semiconductor electrode (14) and second semiconductor electrode (16) formed from first and second semiconductor materials, respectively. The materials are selected so as to undergo a change in resistivity upon contacting a gas component, such as CO or NO. An electrolyte (18) is provided in contact with the first and second semiconductor electrodes. A reference cell can be included in contact with the electrolyte. Preferably, a voltage response of the first semiconductor electrode is opposite in slope direction to that of the second semiconductor electrode to produce a voltage response equal to the sum of the absolute values of the control system uses measured pollutant concentrations to direct adjustment of engine combustion conditions.

  5. Pressurized solid oxide fuel cell testing

    SciTech Connect

    Basel, R.A.; Pierre, J.F.

    1995-08-01

    The goals of the SOFC pressurized test program are to obtain cell voltage versus current (VI) performance data as a function of pressure; to evaluate the effects of operating parameters such as temperature, air stoichiometry, and fuel utilization on cell performance, and to demonstrate long term stability of the SOFC materials at elevated pressures.

  6. Biogas as a fuel for solid oxide fuel cells and synthesis gas production: effects of ceria-doping and hydrogen sulfide on the performance of nickel-based anode materials.

    PubMed

    Laycock, Christian J; Staniforth, John Z; Ormerod, R Mark

    2011-05-28

    tolerance of Ni/YSZ, however, in the presence of H(2)S ceria did not promote the reverse Boudouard reaction and at high temperatures carbon deposition was greater over ceria-doped Ni/YSZ. In order to further study the effects of ceria-doping, a solid oxide fuel cell (SOFC) was constructed with a ceria-doped anode cermet and its electrical performance on simulated biogas compared to hydrogen was tested. This fuel cell was subsequently ran for 1000 h on simulated biogas with no degradation in its overall electrical performance. PMID:21494706

  7. Modified cermet fuel electrodes for solid oxide electrochemical cells

    DOEpatents

    Ruka, Roswell J.; Spengler, Charles J.

    1991-01-01

    An exterior porous electrode (10), bonded to a solid oxygen ion conducting electrolyte (13) which is in contact with an interior electrode (14), contains coarse metal particles (12) of nickel and/or cobalt, having diameters from 3 micrometers to 35 micrometers, where the coarse particles are coated with a separate, porous, multiphase layer (17) containing fine metal particles of nickel and/or cobalt (18), having diameters from 0.05 micrometers to 1.75 micrometers and conductive oxide (19) selected from cerium oxide, doped cerium oxide, strontium titanate, doped strontium titanate and mixtures thereof.

  8. Method of fabricating a monolithic solid oxide fuel cell

    DOEpatents

    Minh, Nguyen Q.; Horne, Craig R.

    1994-01-01

    In a two-step densifying process of making a monolithic solid oxide fuel cell, a limited number of anode-electrolyte-cathode cells separated by an interconnect layer are formed and partially densified. Subsequently, the partially densified cells are stacked and further densified to form a monolithic array.

  9. Method of fabricating a monolithic solid oxide fuel cell

    DOEpatents

    Minh, N.Q.; Horne, C.R.

    1994-03-01

    In a two-step densifying process of making a monolithic solid oxide fuel cell, a limited number of anode-electrolyte-cathode cells separated by an interconnect layer are formed and partially densified. Subsequently, the partially densified cells are stacked and further densified to form a monolithic array. 10 figures.

  10. HIGH-TEMPERATURE TUBULAR SOLID OXIDE FUEL CELL GENERATOR DEVELOPMENT

    SciTech Connect

    S.E. Veyo

    1998-09-01

    During the Westinghouse/USDOE Cooperative Agreement period of November 1, 1990 through November 30, 1997, the Westinghouse solid oxide fuel cell has evolved from a 16 mm diameter, 50 cm length cell with a peak power of 1.27 watts/cm to the 22 mm diameter, 150 cm length dimensions of today's commercial prototype cell with a peak power of 1.40 watts/cm. Accompanying the increase in size and power density was the elimination of an expensive EVD step in the manufacturing process. Demonstrated performance of Westinghouse's tubular SOFC includes a lifetime cell test which ran for a period in excess of 69,000 hours, and a fully integrated 25 kWe-class system field test which operated for over 13,000 hours at 90% availability with less than 2% performance degradation over the entire period. Concluding the agreement period, a 100 kW SOFC system successfully passed its factory acceptance test in October 1997 and was delivered in November to its demonstration site in Westervoort, The Netherlands.

  11. Oxidation of Haynes 230 alloy in reduced temperature solid oxide fuel cell environments

    NASA Astrophysics Data System (ADS)

    Jian, Li; Jian, Pu; Jianzhong, Xiao; Xiaoliang, Qian

    Haynes 230 alloy was exposed to reducing and oxidizing environments at 750 °C for 1000 h, simulating the conditions in a reduced temperature solid oxide fuel cell (SOFC). The oxidized specimens were characterized in terms of the oxide morphology, composition and crystal structure. The oxide scale in each environment was identified as Cr 2O 3 with the existence of Cr 2MnO 4. Ni remained metallic in the reducing atmosphere, and NiO was detected in the sample exposed to air. The oxide scale is around 1 μm thick after 1000 h of oxidation in both situations. The area specific resistance (ASR) contributed by the oxide scale is expected less than 0.1 Ω cm 2 after 40,000 h of exposure when a parabolic oxide growth rate is assumed, demonstrating the suitability of the interconnect application of this alloy in the reduced temperature SOFCs.

  12. Jet fuel based high pressure solid oxide fuel cell system

    NASA Technical Reports Server (NTRS)

    Gummalla, Mallika (Inventor); Yamanis, Jean (Inventor); Olsommer, Benoit (Inventor); Dardas, Zissis (Inventor); Bayt, Robert (Inventor); Srinivasan, Hari (Inventor); Dasgupta, Arindam (Inventor); Hardin, Larry (Inventor)

    2013-01-01

    A power system for an aircraft includes a solid oxide fuel cell system which generates electric power for the aircraft and an exhaust stream; and a heat exchanger for transferring heat from the exhaust stream of the solid oxide fuel cell to a heat requiring system or component of the aircraft. The heat can be transferred to fuel for the primary engine of the aircraft. Further, the same fuel can be used to power both the primary engine and the SOFC. A heat exchanger is positioned to cool reformate before feeding to the fuel cell. SOFC exhaust is treated and used as inerting gas. Finally, oxidant to the SOFC can be obtained from the aircraft cabin, or exterior, or both.

  13. Jet Fuel Based High Pressure Solid Oxide Fuel Cell System

    NASA Technical Reports Server (NTRS)

    Gummalla, Mallika (Inventor); Yamanis, Jean (Inventor); Olsommer, Benoit (Inventor); Dardas, Zissis (Inventor); Bayt, Robert (Inventor); Srinivasan, Hari (Inventor); Dasgupta, Arindam (Inventor); Hardin, Larry (Inventor)

    2015-01-01

    A power system for an aircraft includes a solid oxide fuel cell system which generates electric power for the aircraft and an exhaust stream; and a heat exchanger for transferring heat from the exhaust stream of the solid oxide fuel cell to a heat requiring system or component of the aircraft. The heat can be transferred to fuel for the primary engine of the aircraft. Further, the same fuel can be used to power both the primary engine and the SOFC. A heat exchanger is positioned to cool reformate before feeding to the fuel cell. SOFC exhaust is treated and used as inerting gas. Finally, oxidant to the SOFC can be obtained from the aircraft cabin, or exterior, or both.

  14. Recent anode advances in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Sun, Chunwen; Stimming, Ulrich

    Solid oxide fuel cells (SOFCs) are electrochemical reactors that can directly convert the chemical energy of a fuel gas into electrical energy with high efficiency and in an environment-friendly way. The recent trends in the research of solid oxide fuel cells concern the use of available hydrocarbon fuels, such as natural gas. The most commonly used anode material Ni/YSZ cermet exhibits some disadvantages when hydrocarbons were used as fuels. Thus it is necessary to develop alternative anode materials which display mixed conductivity under fuel conditions. This article reviews the recent developments of anode in SOFCs with principal emphasis on the material aspects. In addition, the mechanism and kinetics of fuel oxidation reactions are also addressed. Various processes used for the cost-effective fabrication of anode have also been summarized. Finally, this review will be concluded with personal perspectives on the future research directions of this area.

  15. Performance comparison: Aluminum electrolytic and solid tantalum capacitor

    NASA Technical Reports Server (NTRS)

    Hawthornthwaite, B. G.; Piper, J.; Holland, H. W.

    1981-01-01

    Several key electrical and environmental parameters of latest technology aluminum electrolytic and solid tantalum capacitors were evaluated in terms of price fluctuations of tantalum metal. Performance differences between solid tantalums and aluminum electrolytics are examined.

  16. Ultrahigh-performance liquid chromatography-ultraviolet absorbance detection-high-resolution-mass spectrometry combined with automated data processing for studying the kinetics of oxidative thermal degradation of thyroxine in the solid state.

    PubMed

    Neu, Volker; Bielow, Chris; Reinert, Knut; Huber, Christian G

    2014-12-01

    Levothyroxine as active pharmaceutical ingredient of formulations used for the treatment of hypothyroidism is distributed worldwide and taken by millions of people. An important issue in terms of compound stability is its capability to react with ambient oxygen, especially in case of long term compound storage at elevated temperature. In this study we demonstrate that ultrahigh-performance liquid chromatography coupled to UV spectrometry and high-resolution mass spectrometry (UHPLC-UV-HRMS) represent very useful approaches to investigate the influence of ambient oxygen on the degradation kinetics of levothyroxine in the solid state at enhanced degradation conditions. Moreover, the impurity pattern of oxidative degradation of levothyroxine is elucidated and classified with respect to degradation kinetics at different oxygen levels. Kinetic analysis of thyroxine bulk material at 100 °C reveals bi-phasic degradation kinetics with a distinct change in degradation phases dependent on the availability of oxygen. The results clearly show that contact of the bulk material to ambient oxygen is a key factor for fast compound degradation. Furthermore, the combination of time-resolved HRMS data and automated data processing is shown to allow insights into the kinetics and mechanism of impurity formation on individual compound basis. By comparing degradation profiles, four main classes of profiles linked to reaction pathways of thyroxine degradation were identifiable. Finally, we show the capability of automated data processing for the matching of different stressing conditions, in order to extract information about mechanistic similarities. As a result, degradation kinetics is influenced by factors like availability of oxygen, stressing time, or stressing temperature, while the degradation mechanisms appear to be conserved. PMID:25456598

  17. Praseodymium-deficiency Pr0.94BaCo2O6-δ double perovskite: A promising high performance cathode material for intermediate-temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Meng, Fuchang; Xia, Tian; Wang, Jingping; Shi, Zhan; Zhao, Hui

    2015-10-01

    Praseodymium-deficiency Pr0.94BaCo2O6-δ (P0.94BCO) double perovskite has been evaluated as a cathode material for intermediate-temperature solid oxide fuel cells. X-ray diffraction pattern shows the orthorhombic structure with double lattice parameters from the primitive perovskite cell in Pmmm space group. P0.94BCO has a good chemical compatibility with Ce0.9Gd0.1O1.95 (CGO) electrolyte even at 1000 °C for 24 h. It is observed that the Pr-deficiency can introduce the extra oxygen vacancies in P0.94BCO, further enhancing its electrocatalytic activity for oxygen reduction reaction. P0.94BCO demonstrates the promising cathode performance as evidenced by low polarization are-specific resistance (ASR), e. g. 0.11 Ω cm2 and low cathodic overpotential e. g. -56 mV at a current density of -78 mA cm-2 at 600 °C in air. These features are comparable to those of the benchmark cathode Ba0.5Sr0.5Co0.8Fe0.2O3-δ. The fuel cell CGO-Ni|CGO|P0.94BCO presents the attractive peak power density of 1.05 W cm-2 at 600 °C. Furthermore, the oxygen reduction kinetics of P0.94BCO material is also investigated, and the rate-limiting steps for oxygen reduction reaction are determined.

  18. On-line solid phase extraction-high performance liquid chromatography-isotope dilution-tandem mass spectrometry approach to quantify N,N-diethyl-m-toluamide and oxidative metabolites in urine.

    PubMed

    Kuklenyik, Peter; Baker, Samuel E; Bishop, Amanda M; Morales-A, Pilar; Calafat, Antonia M

    2013-07-17

    Human exposure to N,N-diethyl-m-toluamide (DEET) occurs because of the widespread use of DEET as an active ingredient in insect repellents. However, information on the extent of such exposure is rather limited. Therefore, we developed a fast on-line solid phase extraction-high performance liquid chromatography-isotope dilution tandem mass spectrometry (HPLC-MS/MS) method to measure in urine the concentrations of DEET and two of its oxidative metabolites: N,N-diethyl-3-(hydroxymethyl)benzamide and 3-(diethylcarbamoyl)benzoic acid (DCBA). To the best of our knowledge, this is the first HPLC-MS/MS method for the simultaneous quantification of DEET and its select metabolites in human urine. After enzymatic hydrolysis of the conjugated species in 0.1 mL of urine, the target analytes were retained and pre-concentrated on a monolithic column, separated from each other and from other urinary biomolecules on a reversed-phase analytical column, and detected by atmospheric pressure chemical ionization in positive ion mode. The limits of detection ranged from 0.1 ng mL(-1) to 1.0 ng mL(-1), depending on the analyte. Accuracy ranged between 90.4 and 104.9%, and precision ranged between 5.5 and 13.1% RSD, depending on the analyte and the concentration. We tested the usefulness of this method by analyzing 75 urine samples collected anonymously in the Southeastern United States in June 2012 from adults with no known exposure to DEET. Thirty eight samples (51%) tested positive for at least one of the analytes. We detected DCBA most frequently and at the highest concentrations. Our results suggest that this method can be used for the analysis of a large number of samples for epidemiological studies to assess human exposure to DEET. PMID:23830449

  19. Magnesium Recycling of Partially Oxidized, Mixed Magnesium-Aluminum Scrap through Combined Refining and Solid Oxide Membrane Electrolysis Processes

    SciTech Connect

    Xiaofei Guan; Peter A. Zink; Uday B. Pal; Adam C. Powell

    2012-01-01

    Pure magnesium (Mg) is recycled from 19g of partially oxidized 50.5wt.% Mg-Aluminum (Al) alloy. During the refining process, potentiodynamic scans (PDS) were performed to determine the electrorefining potential for magnesium. The PDS show that the electrorefining potential increases over time as the magnesium content inside the Mg-Al scrap decreases. Up to 100% percent of magnesium is refined from the Mg-Al scrap by a novel refining process of dissolving magnesium and its oxide into a flux followed by vapor phase removal of dissolved magnesium and subsequently condensing the magnesium vapor. The solid oxide membrane (SOM) electrolysis process is employed in the refining system to enable additional recycling of magnesium from magnesium oxide (MgO) in the partially oxidized Mg-Al scrap. The combination of the refining and SOM processes yields 7.4g of pure magnesium.

  20. Magnesium Recycling of Partially Oxidized, Mixed Magnesium-Aluminum Scrap Through Combined Refining and Solid Oxide Membrane (SOM) Electrolysis Processes

    SciTech Connect

    Guan, Xiaofei; Zink, Peter; Pal, Uday

    2012-03-11

    Pure magnesium (Mg) is recycled from 19g of partially oxidized 50.5wt.%Mg-Aluminum (Al) alloy. During the refining process, potentiodynamic scans (PDS) were performed to determine the electrorefining potential for magnesium. The PDS show that the electrorefining potential increases over time as the Mg content inside the Mg-Al scrap decreases. Up to 100% percent of magnesium is refined from the Mg-Al scrap by a novel refining process of dissolving magnesium and its oxide into a flux followed by vapor phase removal of dissolved magnesium and subsequently condensing the magnesium vapors in a separate condenser. The solid oxide membrane (SOM) electrolysis process is employed in the refining system to enable additional recycling of magnesium from magnesium oxide (MgO) in the partially oxidized Mg-Al scrap. The combination of the refining and SOM processes yields 7.4g of pure magnesium; could not collect and weigh all of the magnesium recovered.

  1. Contaminant effects in solid oxide fuel cells

    SciTech Connect

    Maskalisk, N.J.; Ray, E.R.

    1992-09-01

    Two full scale (50-cm length) SOFCS, each representative of generator cells in the field, were electrically connected in series; then operated at 1000{degrees}C and 350 mA/cm{sup 2}. An initial run of approximately 150 hours served to establish baseline performance in 89% H{sub 2}, 11% H{sub 2}0 fuel at 85% fuel utilization and 4 stoichs, air. Then, for approximately 200 hours, a similar base-line was established for operation in simulated coal gas fuel. Finally, the fuel impurity components were sequentially added. The cumulative effect on performance as shown in Table 3. These data reveal no strong association of cell resistance with cell performance change in the cases of NH{sub 3} and HCI. When H{sub 2}S is added, resistance increases account for a minor part of the 0.06V decline observed for each cell over the first 24 hours. However, cell resistances thereafter change linearly, along with linearly declining voltages. In this latter phase, resistance accounts for a major part of each observed cell voltage decline. The same two SOFCs were subsequently continued in operation, but at a moderately higher temperature, 1025{degrees}C. As Figure 2 demonstrates, No. 1 cell tended to decline more slowly, and No. 2 cell continued to decline at the same rate as before, when it was operating at 1OOO{degrees}C. Later operation, without impurities, at 1025{degrees}C for 450 hours served to improve performance and stabilize the cells. When operation at 1000{degrees}C resumed, the cell resistance trend lines returned to approximately the original R vs. t slopes observed during 0-500 hours on test, signifying cessation of impurity-related voltage degradation.

  2. Contaminant effects in solid oxide fuel cells

    SciTech Connect

    Maskalisk, N.J.; Ray, E.R.

    1992-01-01

    Two full scale (50-cm length) SOFCS, each representative of generator cells in the field, were electrically connected in series; then operated at 1000{degrees}C and 350 mA/cm{sup 2}. An initial run of approximately 150 hours served to establish baseline performance in 89% H{sub 2}, 11% H{sub 2}0 fuel at 85% fuel utilization and 4 stoichs, air. Then, for approximately 200 hours, a similar base-line was established for operation in simulated coal gas fuel. Finally, the fuel impurity components were sequentially added. The cumulative effect on performance as shown in Table 3. These data reveal no strong association of cell resistance with cell performance change in the cases of NH{sub 3} and HCI. When H{sub 2}S is added, resistance increases account for a minor part of the 0.06V decline observed for each cell over the first 24 hours. However, cell resistances thereafter change linearly, along with linearly declining voltages. In this latter phase, resistance accounts for a major part of each observed cell voltage decline. The same two SOFCs were subsequently continued in operation, but at a moderately higher temperature, 1025{degrees}C. As Figure 2 demonstrates, No. 1 cell tended to decline more slowly, and No. 2 cell continued to decline at the same rate as before, when it was operating at 1OOO{degrees}C. Later operation, without impurities, at 1025{degrees}C for 450 hours served to improve performance and stabilize the cells. When operation at 1000{degrees}C resumed, the cell resistance trend lines returned to approximately the original R vs. t slopes observed during 0-500 hours on test, signifying cessation of impurity-related voltage degradation.

  3. SOFCo mobile planar solid oxide generator

    SciTech Connect

    Khandkar, A.C.; Privette, R.M.

    1995-08-01

    This paper presents results from the first phase of a three phase, four-year program with the objective of designing and demonstrating a 10 kW mobile electric power generator operating on logistic fuel. Objectives of the first phase include: the development of a preliminary system design, an assessment of technologies critical to system performance, and the fabrication of three multi-stack test units.

  4. Novel, benign, solid catalysts for the oxidation of hydrocarbons.

    PubMed

    Ratnasamy, Paul; Raja, Robert; Srinivas, Darbha

    2005-04-15

    The catalytic properties of two classes of solid catalysts for the oxidation of hydrocarbons in the liquid phase are discussed: (i) microporous solids, encapsulating transition metal complexes in their cavities and (ii) titanosilicate molecular sieves. Copper acetate dimers encapsulated in molecular sieves Y, MCM-22 and VPI-5 use dioxygen to regioselectively ortho-hydroxylate L-tyrosine to L-dopa, phenol to catechol and cresols to the corresponding o-dihydroxy and o-quinone compounds. Monomeric copper phthalocyanine and salen complexes entrapped in zeolite-Y oxidize methane to methanol, toluene to cresols, naphthalene to naphthols, xylene to xylenols and phenol to diphenols. Trimeric mu3-oxo-bridged Co/Mn cluster complexes, encapsulated inside Y-zeolite, oxidize para-xylene, almost quantitatively, to terephthalic acid. In almost all cases, the intrinsic catalytic activity (turnover frequency) of the metal complex is enhanced very significantly, upon encapsulation in the porous solids. Spectroscopic and electrochemical studies suggest that the geometric distortions of the complex on encapsulation change the electron density at the metal ion site and its redox behaviour, thereby influencing its catalytic activity and selectivity in oxidation reactions. Titanosilicate molecular sieves can oxidize hydrocarbons using dioxygen when loaded with transition metals like Pd, Au or Ag. The structure of surface Ti ions and the type of oxo-Ti species generated on contact with oxidants depend on several factors including the method of zeolite synthesis, zeolite structure, solvent, temperature and oxidant. Although, similar oxo-Ti species are present on all the titanosilicates, their relative concentrations vary among different structures and determine the product selectivity. PMID:15901549

  5. Long term high temperature oxidation characteristics of La and Cu alloyed ferritic stainless steels for solid oxide fuel cell interconnects

    NASA Astrophysics Data System (ADS)

    Swaminathan, Srinivasan; Lee, Young-Su; Kim, Dong-Ik

    2016-09-01

    To ensure the best performance of solid oxide fuel cell metallic interconnects, the Fe-22 wt.% Cr ferritic stainless steels with various La contents (0.006-0.6 wt.%) and Cu addition (1.57 wt.%), are developed. Long-term isothermal oxidation behavior of these steels is investigated in air at 800 °C, for 2700 h. Chemistry, morphology, and microstructure of the thermally grown oxide scale are examined using XPS, SEM-EDX, and XRD techniques. Broadly, all the steels show a double layer consisting of an inner Cr2O3 and outer (Mn, Cr)3O4. Distinctly, in the La-added steels, binary oxides of Cr, Mn and Ti are found at the oxide scale surface together with (Mn, Cr)3O4. Furthermore, all La-varied steels possess the metallic Fe protrusions along with discontinuous (Mn, Cr)3O4 spinel zones at the oxide scale/metal interface and isolated precipitates of Ti-oxides in the underlying matrix. Increase of La content to 0.6 wt.% is detrimental to the oxidation resistance. For the Cu-added steel, Cu is found to segregate strongly at the oxide scale/metal interface which inhibits the ingress of oxygen thereby suppressing the subscale formation of (Mn, Cr)3O4. Thus, Cu addition to the Fe-22Cr ferritic stainless steels benefits the oxidation resistance.

  6. Aging model for solid lubricants used in weapon stronglinks: Oxidation chemistry and hardware review

    SciTech Connect

    Peebles, D.E.; Ohlhausen, J.A.; Dugger, M.T.; Varga, K.S.; Bryan, R.M.

    1997-09-01

    In support of efforts to model the performance of the MC2969 strong link for stockpile life extension, the kinetics of oxidation of the MoS{sub 2} based solid lubricant coating have been determined. The lubricant oxidation is primarily influenced by the extent of burnishing of the coating after application and curing. The activation energy for lubricant oxidation is low and agrees well with reported values for MoS{sub 2} coatings and particles. The type of substrate material and the amount of H{sub 2}O vapor present have little influence on the oxidation kinetics, but do affect the chemical species found on the surface, including sulfate species which enhance substrate corrosion. The analysis of field returned hardware shows oxidation levels within the range of those obtained throughout the oxidation study.

  7. Solid oxide fuel cell application in district cooling

    NASA Astrophysics Data System (ADS)

    Al-Qattan, Ayman; ElSherbini, Abdelrahman; Al-Ajmi, Kholoud

    2014-07-01

    This paper presents analysis of the performance of a combined cooling and power (CCP) system for district cooling. The cogeneration system is designed to provide cooling for a low-rise residential district of 27,300 RT (96 MWc). A solid oxide fuel cell (SOFC) generates electric power to operate chillers, and the exhaust fuel and heat from the SOFC run gas turbines and absorption chillers. Thermal energy storage is utilized to reduce system capacity. Part-load operation strategies target maximizing energy efficiency. The operation of the system is compared through an hourly simulation to that of packaged air-conditioning units typically used to cool homes. The CCP system with the district cooling arrangement improves the cooling-to-fuel efficiency by 346%. The peak power requirement is reduced by 57% (24 MW) and the total fuel energy is reduced by 54% (750 TJ y-1). The system cuts annual carbon dioxide emissions to less than half and reduces other harmful emissions. A cost analysis of the system components and operation resulted in a 53% reduction in the cost per ton-hour of cooling over traditional systems.

  8. Eliminating degradation in solid oxide electrochemical cells by reversible operation

    NASA Astrophysics Data System (ADS)

    Graves, Christopher; Ebbesen, Sune Dalgaard; Jensen, Søren Højgaard; Simonsen, Søren Bredmose; Mogensen, Mogens Bjerg

    2015-02-01

    One promising energy storage technology is the solid oxide electrochemical cell (SOC), which can both store electricity as chemical fuels (electrolysis mode) and convert fuels to electricity (fuel-cell mode). The widespread use of SOCs has been hindered by insufficient long-term stability, in particular at high current densities. Here we demonstrate that severe electrolysis-induced degradation, which was previously believed to be irreversible, can be completely eliminated by reversibly cycling between electrolysis and fuel-cell modes, similar to a rechargeable battery. Performing steam electrolysis continuously at high current density (1 A cm-2), initially at 1.33 V (97% energy efficiency), led to severe microstructure deterioration near the oxygen-electrode/electrolyte interface and a corresponding large increase in ohmic resistance. After 4,000 h of reversible cycling, however, no microstructural damage was observed and the ohmic resistance even slightly improved. The results demonstrate the viability of applying SOCs for renewable electricity storage at previously unattainable reaction rates, and have implications for our fundamental understanding of degradation mechanisms that are usually assumed to be irreversible.

  9. Glass coated compressible solid oxide fuel cell seals

    NASA Astrophysics Data System (ADS)

    Rautanen, M.; Thomann, O.; Himanen, O.; Tallgren, J.; Kiviaho, J.

    2014-02-01

    With the growing footprint of solid oxide fuel cell stacks, there is a need to extend the operating range of compressible gaskets towards lower stress levels. This article describes a method to manufacture SOFC seals by coating a compressible sealing material (Thermiculite 866) with glass to obtain good sealing performance even at compression stresses as low as 0.1 MPa. Glass layer can be coated using an organic carrier consisting of terpineol, ethanol and ethyl cellulose. The coated seals can be heat treated by simply ramping the temperature up to operating temperature at 60 Kh-1 and therefore no extra steps, which are typical to glass seals, are required. Coated seals were manufactured using this route and evaluated both ex-situ and in a real stack. Leak rates of 0.1-0.3 ml (m min)-1 were measured at 2-25 mbar overpressure using 50/50 H2/N2. A 30-cell stack was manufactured and tested using coated seals. At nominal operating conditions of 0.25 A cm-2 and 650 °C average cathode temperature, 46% fuel utilization and 20% air utilization the stack had a total hydrogen cross leak of 60 ml min-1 corresponding to 0.7% of the inlet hydrogen flow rate.

  10. Internal reforming development for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Lee, A. L.

    1987-02-01

    Internal reforming of natural gas within a solid oxide fuel cell (SOFC) should simplify the overall system design and make the SOFC an attractive means for producing electrical power. This program was undertaken to investigate the catalytic properties of nickel cermets, which are prime candidates for SOFC anodes. The initial task in this program was an extensive literature search for information on steam reforming of light hydrocarbons. The second task was to modify and calibrate the reactor systems that were used in the experimental kinetic studies. Two systems were used in this investigation; a continuously stirred tank reactor system (CSTR) and a plug flow reactor system (PFR). In the third task, 16 nickel-zirconia cermets were prepared using four procedures, tape casting, Westinghouse slurry, incorporation of performers, and granulation. The catalytic behavior of three cermets was determined in the fourth task. The reaction was first order with respect to methane and -1.25 for steam. Ethane and propane in the feed did not affect the methane conversion rate. The cermet has a higher initial tolerance for sulfur than standard nickel reforming catalysts. The final task was a mechanistic study of the steam reforming reaction on nickel and nickel-zirconia catalysts.

  11. Modeling Degradation in Solid Oxide Electrolysis Cells - Volume II

    SciTech Connect

    Manohar Motwani

    2011-09-01

    Idaho National Laboratory has an ongoing project to generate hydrogen from steam using solid oxide electrolysis cells (SOECs). To accomplish this, technical and degradation issues associated with the SOECs will need to be addressed. This report covers various approaches being pursued to model degradation issues in SOECs. An electrochemical model for degradation of SOECs is presented. The model is based on concepts in local thermodynamic equilibrium in systems otherwise in global thermodynamic non-equilibrium. It is shown that electronic conduction through the electrolyte, however small, must be taken into account for determining local oxygen chemical potential,, within the electrolyte. The within the electrolyte may lie out of bounds in relation to values at the electrodes in the electrolyzer mode. Under certain conditions, high pressures can develop in the electrolyte just near the oxygen electrode/electrolyte interface, leading to oxygen electrode delamination. These predictions are in accordance with the reported literature on the subject. Development of high pressures may be avoided by introducing some electronic conduction in the electrolyte. By combining equilibrium thermodynamics, non-equilibrium (diffusion) modeling, and first-principles, atomic scale calculations were performed to understand the degradation mechanisms and provide practical recommendations on how to inhibit and/or completely mitigate them.

  12. Fault diagnosis and prognostic of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Wu, XiaoJuan; Ye, Qianwen

    2016-07-01

    One of the major hurdles for solid oxide fuel cell (SOFC) commercialization is poor long-term performance and durability. Accurate fault diagnostic and prognostic technologies are two important tools to improve SOFC durability. In literature, plenty of diagnosis techniques for SOFC systems have been successfully designed. However, no literature studies SOFC fault prognosis approaches. In this paper a unified fault diagnosis and prognosis strategy is presented to identify faults (anode poisoning, cathode humidification or normal) and predict the remaining useful life for SOFC systems. Using a squares support vector machine (LS-SVM) classifier, a diagnosis model is built to identify SOFC different types of faults. After fault detection, two hidden semi-Mark models (HSMMs) are respectively employed to estimate SOFC remaining useful life in the case of anode poisoning and cathode humidification. The simulation results show that the fault recognition rates with the LS-SVM model are at best 97%, and the predicted error of the remaining useful life is within ±20%.

  13. The effect of chromium oxyhydroxide on solid oxide fuel cells.

    SciTech Connect

    Krumpelt, M.; Cruse, T. A.; Ingram, B. J.; Routbort, J. L.; Wang, S.; Salvador, P. A.; Chen, G.; Carnegie Mellon Univ.; NETL; Ohio Univ.

    2010-01-01

    Hexavalent chromium species like the oxyhydroxide, CrO{sub 2}(OH){sub 2}, or hexoxide, CrO{sub 3}, are electrochemically reduced to Cr{sub 2}O{sub 3} in solid oxide fuel cells and adversely affect the cell operating potentials. Using a narrowly focused beam from the Advanced Photon Source, such chromium oxide deposits were unequivocally identified in the active region of the cathode by X-ray diffraction, suggesting that the triple phase boundaries were partially blocked. Under fuel cell operating conditions, the reaction has an equilibrium potential of about 0.9 V and the rate of chromium oxide deposition is therefore dependent on the operating potential of the cell. It becomes diffusion limited after several hours of steady operation. At low operating potentials, lanthanum manganite cathodes begin to be reduced to MnO, which reacts with the chromium oxide to form the MnCr{sub 2}O{sub 4} spinel.

  14. Review on anode material development in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Siong @ Mahmud, Lily; Muchtar, Andanastuti; Somalu, Mahendra Rao

    2015-05-01

    New developments in technology require highly efficient, affordable, and green electrical energy. The materials to be used must also be reusable and environment friendly. These characteristics are among the major factors that may lead to the production of new and highly efficient power generation systems. Solid oxide fuel cells (SOFCs) have become major devices in producing electricity that emphasize the advance usage of material science and technological development. As part of the key elements of SOFCs, anodes have the primary function of stimulating the electrochemical oxidation of fuel. In this review, the progress in developing anode materials for SOFCs is briefly discussed.

  15. Sulfur tolerant composite cermet electrodes for solid oxide electrochemical cells

    DOEpatents

    Isenberg, Arnold O.

    1987-01-01

    An electrochemical apparatus is made containing an exterior electrode bonded to the exterior of a tubular, solid, oxygen ion conducting electrolyte where the electrolyte is also in contact with an interior electrode, said exterior electrode comprising particles of an electronic conductor contacting the electrolyte, where a ceramic metal oxide coating partially surrounds the particles and is bonded to the electrolyte, and where a coating of an ionic-electronic conductive material is attached to the ceramic metal oxide coating and to the exposed portions of the particles.

  16. A techno-economic model of a solid oxide electrolysis system.

    PubMed

    Milobar, Daniel G; Hartvigsen, Joseph J; Elangovan, S

    2015-01-01

    Solid oxide cells can play a vital role in addressing energy and environmental issues. In fuel cell mode they are capable of producing electric energy at high efficiency using hydrocarbon fuels and in the electrolysis mode can produce hydrogen from steam or synthesis gas from a mixture of steam and carbon dioxide. The solid oxide electrolysis cells (SOECs) can operate at a wide range of conditions. A capable means by which to select operating conditions in the application of solid oxide electrolyzers is a necessity for successful commercial operation. Power and efficiency can be determined over a wide range of operating conditions by applying fundamental electrochemical principles to a SOEC system. Operating conditions may be selected based on power requirements or with efficiency as a priority. Operating cost for electricity which is a function of both power and efficiency can also be used to determine optimal operating conditions. Performance maps based on closed form isothermal parametric models for both hydrogen and natural gas fueled SOFC stacks have been demonstrated previously. This approach applied to a SOEC stack is shown. This model was applied to generate performance maps for a solid oxide cell stack operated in the electrolysis mode. The functional form of the model and the boundaries of the operating envelope provide useful insight into the SOEC operating characteristics and a simple means of selecting conditions for electrolysis operation. PMID:26222446

  17. Open end protection for solid oxide fuel cells

    DOEpatents

    Zafred, Paolo R.; Dederer, Jeffrey T.; Tomlins, Gregory W.; Toms, James M.; Folser, George R.; Schmidt, Douglas S.; Singh, Prabhakar; Hager, Charles A.

    2001-01-01

    A solid oxide fuel cell (40) having a closed end (44) and an open end (42) operates in a fuel cell generator (10) where the fuel cell open end (42) of each fuel cell contains a sleeve (60, 64) fitted over the open end (42), where the sleeve (60, 64) extends beyond the open end (42) of the fuel cell (40) to prevent degradation of the interior air electrode of the fuel cell by fuel gas during operation of the generator (10).

  18. Rigorous Definition of Oxidation States of Ions in Solids

    NASA Astrophysics Data System (ADS)

    Jiang, Lai; Levchenko, Sergey V.; Rappe, Andrew M.

    2012-04-01

    We present justification and a rigorous procedure for electron partitioning among atoms in extended systems. The method is based on wave-function topology and the modern theory of polarization, rather than charge density partitioning or wave-function projection, and, as such, reformulates the concept of oxidation state without assuming real-space charge transfer between atoms. This formulation provides rigorous electrostatics of finite-extent solids, including films and nanowires.

  19. Finite element analysis of monolithic solid oxide fuel cells

    SciTech Connect

    Saigal, A. . Dept. of Mechanical Engineering); Majumdar, S. )

    1992-01-01

    This paper investigates the stress and fracture behavior of a monolithic solid oxide fuel cell (MSOFC) currently under joint development by Allied Signal Corporation and Argonne National Laboratory. The MSOFC is an all-ceramic fuel cell capable of high power density and tolerant of a variety of hydrocarbon fuels, making it potentially attractive for stationary utility and mobile transportation systems. The monolithic design eliminates inactive structural supports, increases active surface area, and lowers voltage losses caused by internal resistance.

  20. Finite element analysis of monolithic solid oxide fuel cells

    SciTech Connect

    Saigal, A.; Majumdar, S.

    1992-04-01

    This paper investigates the stress and fracture behavior of a monolithic solid oxide fuel cell (MSOFC) currently under joint development by Allied Signal Corporation and Argonne National Laboratory. The MSOFC is an all-ceramic fuel cell capable of high power density and tolerant of a variety of hydrocarbon fuels, making it potentially attractive for stationary utility and mobile transportation systems. The monolithic design eliminates inactive structural supports, increases active surface area, and lowers voltage losses caused by internal resistance.

  1. Tubular screen electrical connection support for solid oxide fuel cells

    DOEpatents

    Tomlins, Gregory W.; Jaszcar, Michael P.

    2002-01-01

    A solid oxide fuel assembly is made of fuel cells (16, 16', 18, 24, 24', 26), each having an outer interconnection layer (36) and an outer electrode (28), which are disposed next to each other with rolled, porous, hollow, electrically conducting metal mesh conductors (20, 20') between the fuel cells, connecting the fuel cells at least in series along columns (15, 15') and where there are no metal felt connections between any fuel cells.

  2. Current status of Westinghouse tubular solid oxide fuel cell program

    SciTech Connect

    Parker, W.G.

    1996-04-01

    In the last ten years the solid oxide fuel cell (SOFC) development program at Westinghouse has evolved from a focus on basic material science to the engineering of fully integrated electric power systems. Our endurance for this cell is 5 to 10 years. To date we have successfully operated at power for over six years. For power plants it is our goal to have operated before the end of this decade a MW class power plant. Progress toward these goals is described.

  3. CHALLENGES IN GENERATING HYDROGEN BY HIGH TEMPERATURE ELECTROLYSIS USING SOLID OXIDE CELLS

    SciTech Connect

    M. S. Sohal; J. E. O'Brien; C. M. Stoots; M. G. McKellar; J. S. Herring; E. A. Harvego

    2008-03-01

    Idaho National Laboratory’s (INL) high temperature electrolysis research to generate hydrogen using solid oxide electrolysis cells is presented in this paper. The research results reported here have been obtained in a laboratory-scale apparatus. These results and common scale-up issues also indicate that for the technology to be successful in a large industrial setting, several technical, economical, and manufacturing issues have to be resolved. Some of the issues related to solid oxide cells are stack design and performance optimization, identification and evaluation of cell performance degradation parameters and processes, integrity and reliability of the solid oxide electrolysis (SOEC) stacks, life-time prediction and extension of the SOEC stack, and cost reduction and economic manufacturing of the SOEC stacks. Besides the solid oxide cells, balance of the hydrogen generating plant also needs significant development. These issues are process and ohmic heat source needed for maintaining the reaction temperature (~830°C), high temperature heat exchangers and recuperators, equal distribution of the reactants into each cell, system analysis of hydrogen and associated energy generating plant, and cost optimization. An economic analysis of this plant was performed using the standardized H2A Analysis Methodology developed by the Department of Energy (DOE) Hydrogen Program, and using realistic financial and cost estimating assumptions. The results of the economic analysis demonstrated that the HTE hydrogen production plant driven by a high-temperature helium-cooled nuclear power plant can deliver hydrogen at a cost of $3.23/kg of hydrogen assuming an internal rate of return of 10%. These issues need interdisciplinary research effort of federal laboratories, solid oxide cell manufacturers, hydrogen consumers, and other such stakeholders. This paper discusses research and development accomplished by INL on such issues and highlights associated challenges that need to

  4. Functionally Graded Cathodes for Solid Oxide Fuel Cells

    SciTech Connect

    Harry Abernathy; Meilin Liu

    2006-12-31

    One primary suspected cause of long-term performance degradation of solid oxide fuels (SOFCs) is the accumulation of chromium (Cr) species at or near the cathode/electrolyte interface due to reactive Cr molecules originating from Cr-containing components (such as the interconnect) in fuel cell stacks. To date, considerable efforts have been devoted to the characterization of cathodes exposed to Cr sources; however, little progress has been made because a detailed understanding of the chemistry and electrochemistry relevant to the Cr-poisoning processes is still lacking. This project applied multiple characterization methods - including various Raman spectroscopic techniques and various electrochemical performance measurement techniques - to elucidate and quantify the effect of Cr-related electrochemical degradation at the cathode/electrolyte interface. Using Raman microspectroscopy the identity and location of Cr contaminants (SrCrO{sub 4}, (Mn/Cr){sub 3}O{sub 4} spinel) have been observed in situ on an LSM cathode. These Cr contaminants were shown to form chemically (in the absence of current flowing through the cell) at temperatures as low as 625 C. While SrCrO{sub 4} and (Mn/Cr){sub 3}O{sub 4} spinel must preferentially form on LSM, since the LSM supplies the Sr and Mn cations necessary for these compounds, LSM was also shown to be an active site for the deposition of Ag{sub 2}CrO{sub 4} for samples that also contained silver. In contrast, Pt and YSZ do not appear to be active for formation of Cr-containing phases. The work presented here supports the theory that Cr contamination is predominantly chemically-driven and that in order to minimize the effect, cathode materials should be chosen that are free of cations/elements that could preferentially react with chromium, including silver, strontium, and manganese.

  5. Nanoparticle scaffolds for syngas-fed solid oxide fuel cells

    SciTech Connect

    Boldrin, Paul; Ruiz-Trejo, Enrique; Yu, Jingwen; Gruar, Robert I.; Tighe, Christopher J.; Chang, Kee-Chul; Ilavsky, Jan; Darr, Jawwad A.; Brandon, Nigel

    2014-12-17

    Incorporation of nanoparticles into devices such as solid oxide fuel cells (SOFCs) may provide benefits such as higher surface areas or finer control over microstructure. However, their use with traditional fabrication techniques such as screen-printing is problematic. Here, we show that mixing larger commercial particles with nanoparticles allows traditional ink formulation and screen-printing to be used while still providing benefits of nanoparticles such as increased porosity and lower sintering temperatures. SOFC anodes were produced by impregnating ceria–gadolinia (CGO) scaffolds with nickel nitrate solution. The scaffolds were produced from inks containing a mixture of hydrothermally-synthesised nanoparticle CGO, commercial CGO and polymeric pore formers. The scaffolds were heat-treated at either 1000 or 1300 °C, and were mechanically stable. In situ ultra-small X-ray scattering (USAXS) shows that the nanoparticles begin sintering around 900–1000 °C. Analysis by USAXS and scanning electron microscopy (SEM) revealed that the low temperature heat-treated scaffolds possessed higher porosity. Impregnated scaffolds were used to produce symmetrical cells, with the lower temperature heat-treated scaffolds showing improved gas diffusion, but poorer charge transfer. Using these scaffolds, lower temperature heat-treated cells of Ni–CGO/200 μm YSZ/CGO-LSCF performed better at 700 °C (and below) in hydrogen, and performed better at all temperatures using syngas, with power densities of up to 0.15 W cm-2 at 800 °C. This approach has the potential to allow the use of a wider range of materials and finer control over microstructure.

  6. Nanoparticle scaffolds for syngas-fed solid oxide fuel cells

    DOE PAGESBeta

    Boldrin, Paul; Ruiz-Trejo, Enrique; Yu, Jingwen; Gruar, Robert I.; Tighe, Christopher J.; Chang, Kee-Chul; Ilavsky, Jan; Darr, Jawwad A.; Brandon, Nigel

    2014-12-17

    Incorporation of nanoparticles into devices such as solid oxide fuel cells (SOFCs) may provide benefits such as higher surface areas or finer control over microstructure. However, their use with traditional fabrication techniques such as screen-printing is problematic. Here, we show that mixing larger commercial particles with nanoparticles allows traditional ink formulation and screen-printing to be used while still providing benefits of nanoparticles such as increased porosity and lower sintering temperatures. SOFC anodes were produced by impregnating ceria–gadolinia (CGO) scaffolds with nickel nitrate solution. The scaffolds were produced from inks containing a mixture of hydrothermally-synthesised nanoparticle CGO, commercial CGO and polymericmore » pore formers. The scaffolds were heat-treated at either 1000 or 1300 °C, and were mechanically stable. In situ ultra-small X-ray scattering (USAXS) shows that the nanoparticles begin sintering around 900–1000 °C. Analysis by USAXS and scanning electron microscopy (SEM) revealed that the low temperature heat-treated scaffolds possessed higher porosity. Impregnated scaffolds were used to produce symmetrical cells, with the lower temperature heat-treated scaffolds showing improved gas diffusion, but poorer charge transfer. Using these scaffolds, lower temperature heat-treated cells of Ni–CGO/200 μm YSZ/CGO-LSCF performed better at 700 °C (and below) in hydrogen, and performed better at all temperatures using syngas, with power densities of up to 0.15 W cm-2 at 800 °C. This approach has the potential to allow the use of a wider range of materials and finer control over microstructure.« less

  7. Using CrAlN multilayer coatings to improve oxidation resistance of steel interconnects for solid oxide fuel cell stacks

    NASA Astrophysics Data System (ADS)

    Smith, R. J.; Tripp, C.; Knospe, A.; Ramana, C. V.; Kayani, A.; Gorokhovsky, Vladimir; Shutthanandan, V.; Gelles, D. S.

    2004-06-01

    The requirements of low-cost and high-temperature corrosion resistance for bipolar interconnect plates in solid oxide fuel cell stacks has directed attention to the use of metal plates with oxidation resistant coatings. The performance of steel plates with multilayer coatings, consisting of CrN for electrical conductivity and CrAlN for oxidation resistance, was investigated. The coatings were deposited using large area filtered arc deposition technology, and subsequently annealed in air for up to 25 hours at 800 °C. The composition, structure, and morphology of the coated plates were characterized using Rutherford backscattering, nuclear reaction analysis, atomic force microscopy, and transmission electron microscopy techniques. By altering the architecture of the layers within the coatings, the rate of oxidation was reduced by more than an order of magnitude. Electrical resistance was measured at room temperature.

  8. Stationary market applications potential of solid oxide and solid polymer fuel cell systems

    SciTech Connect

    Baker, J.N.; Fletcher, W.H.

    1996-12-31

    The UK DTI`s Advanced Fuel Cells Programme currently focuses on two main fuel cell technologies, namely the solid oxide and solid polymer systems (SOFC and SPFC), respectively. The provision of accurate and timely market data is regarded as an important part of the overall programme objectives, such as to assist both Government and industry in their appraisals of the technologies. The present study was therefore commissioned against this background, with a complementary study addressing transportation and mobile applications. The results reported herein relate to the stationary market applications potential of both SOFC and SPFC systems.

  9. Probing and Mapping Electrode Surfaces in Solid Oxide Fuel Cells

    PubMed Central

    Blinn, Kevin S.; Li, Xiaxi; Liu, Mingfei; Bottomley, Lawrence A.; Liu, Meilin

    2012-01-01

    Solid oxide fuel cells (SOFCs) are potentially the most efficient and cost-effective solution to utilization of a wide variety of fuels beyond hydrogen 1-7. The performance of SOFCs and the rates of many chemical and energy transformation processes in energy storage and conversion devices in general are limited primarily by charge and mass transfer along electrode surfaces and across interfaces. Unfortunately, the mechanistic understanding of these processes is still lacking, due largely to the difficulty of characterizing these processes under in situ conditions. This knowledge gap is a chief obstacle to SOFC commercialization. The development of tools for probing and mapping surface chemistries relevant to electrode reactions is vital to unraveling the mechanisms of surface processes and to achieving rational design of new electrode materials for more efficient energy storage and conversion2. Among the relatively few in situ surface analysis methods, Raman spectroscopy can be performed even with high temperatures and harsh atmospheres, making it ideal for characterizing chemical processes relevant to SOFC anode performance and degradation8-12. It can also be used alongside electrochemical measurements, potentially allowing direct correlation of electrochemistry to surface chemistry in an operating cell. Proper in situ Raman mapping measurements would be useful for pin-pointing important anode reaction mechanisms because of its sensitivity to the relevant species, including anode performance degradation through carbon deposition8, 10, 13, 14 ("coking") and sulfur poisoning11, 15 and the manner in which surface modifications stave off this degradation16. The current work demonstrates significant progress towards this capability. In addition, the family of scanning probe microscopy (SPM) techniques provides a special approach to interrogate the electrode surface with nanoscale resolution. Besides the surface topography that is routinely collected by AFM and STM

  10. Fabrication of solid oxide fuel cell by electrochemical vapor deposition

    DOEpatents

    Riley, B.; Szreders, B.E.

    1988-04-26

    In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (/approximately/1100/degree/ /minus/ 1300/degree/C) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20--50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

  11. Fabrication of solid oxide fuel cell by electrochemical vapor deposition

    DOEpatents

    Brian, Riley; Szreders, Bernard E.

    1989-01-01

    In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (approximately 1100.degree.-1300.degree. C.) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20-50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

  12. Solid oxide fuel cell having a glass composite seal

    DOEpatents

    De Rose, Anthony J.; Mukerjee, Subhasish; Haltiner, Jr., Karl Jacob

    2013-04-16

    A solid oxide fuel cell stack having a plurality of cassettes and a glass composite seal disposed between the sealing surfaces of adjacent cassettes, thereby joining the cassettes and providing a hermetic seal therebetween. The glass composite seal includes an alkaline earth aluminosilicate (AEAS) glass disposed about a viscous glass such that the AEAS glass retains the viscous glass in a predetermined position between the first and second sealing surfaces. The AEAS glass provides geometric stability to the glass composite seal to maintain the proper distance between the adjacent cassettes while the viscous glass provides for a compliant and self-healing seal. The glass composite seal may include fibers, powders, and/or beads of zirconium oxide, aluminum oxide, yttria-stabilized zirconia (YSZ), or mixtures thereof, to enhance the desirable properties of the glass composite seal.

  13. Fabrication of solid oxide fuel cell by electrochemical vapor deposition

    NASA Astrophysics Data System (ADS)

    Riley, Brian; Szreders, Bernard E.

    1988-04-01

    In a high temperature solid oxide fuel cell (SOFC), the deposition of an impervious high density thin layer of electrically conductive interconnector material, such as magnesium doped lanthanum chromite, and of an electrolyte material, such as yttria stabilized zirconia, onto a porous support/air electrode substrate surface is carried out at high temperatures (approx. 1100 to 1300 C) by a process of electrochemical vapor deposition. In this process, the mixed chlorides of the specific metals involved react in the gaseous state with water vapor resulting in the deposit of an impervious thin oxide layer on the support tube/air electrode substrate of between 20 and 50 microns in thickness. An internal heater, such as a heat pipe, is placed within the support tube/air electrode substrate and induces a uniform temperature profile therein so as to afford precise and uniform oxide deposition kinetics in an arrangement which is particularly adapted for large scale, commercial fabrication of SOFCs.

  14. Nondestructive characterization methods for monolithic solid oxide fuel cells

    SciTech Connect

    Ellingson, W.A.

    1993-01-01

    Monolithic solid oxide fuel cells (MSOFCS) represent a potential breakthrough in fuel cell technology, provided that reliable fabrication methods can be developed. Fabrication difficulties arise in several steps of the processing: First is the fabrication of uniform thin (305 {mu}m) single-layer and trilayer green tapes (the trilayer tapes of anode/electrolyte/cathode and anode/interconnect/cathode must have similar coefficients of thermal expansion to sinter uniformly and to have the necessary electrochemical properties); Second is the development of fuel and oxidant channels in which residual stresses are likely to develop in the tapes; Third is the fabrication of a ``complete`` cell for which the bond quality between layers and the quality of the trilayers must be established; and Last, attachment of fuel and oxidant manifolds and verification of seal integrity. Purpose of this report is to assess nondestructive characterization methods that could be developed for application to laboratory, prototype, and full-scale MSOFCs.

  15. Serially connected solid oxide fuel cells having monolithic cores

    DOEpatents

    Herceg, Joseph E.

    1987-01-01

    A solid oxide fuel cell for electrochemically combining fuel and oxidant for generating galvanic output, wherein the cell core has an array of cell segments electrically serially connected in the flow direction, each segment consisting of electrolyte walls and interconnect that are substantially devoid of any composite inert materials for support. Instead, the core is monolithic, where each electrolyte wall consists of thin layers of cathode and anode materials sandwiching a thin layer of electrolyte material therebetween. Means direct the fuel to the anode-exposed core passageways and means direct the oxidant to the cathode-exposed core passageways; and means also direct the galvanic output to an exterior circuit. Each layer of the electrolyte composite materials is of the order of 0.002-0.01 cm thick; and each layer of the cathode and anode materials is of the order of 0.002-0.05 cm thick. Between 2 and 50 cell segments may be connected in series.

  16. Thermionic converter performance with oxide collectors

    NASA Technical Reports Server (NTRS)

    Lieb, D.; Goodale, D.; Briere, T.; Balestra, C.

    1977-01-01

    Thermionic converters using a variety of metal oxide collector surfaces have been fabricated and tested. Both work function and power output data are presented and evaluated. Oxides of barium, strontium, zinc, tungsten and titanium have been incorporated into a variable spacing converter. Tungsten oxide was found to give the highest converter performance and to furnish oxygen for the emitter at the same time. Oxygenated emitters operate at reduced cesium pressure with an increase in electrode spacing. Electron spectroscopy for chemical analysis (ESCA) performed on several tungsten oxide collectors showed cesium penetration of the oxide layer, possibly forming a cesium tungstate bronze. Titanium oxide showed high performance but did not furnish oxygen for the emitter; strontium oxide, in the form of a sprayed layer, appeared to dissociate in the presence of cesium. Sprayed coatings of barium and zinc oxides produced collector work functions of about 1.3 eV, but had excessive series resistance. Lanthanum hexaboride, in combination with oxygen introduced through a silver tube, and cesium produced a low work function collector and better than average performance.

  17. Advanced materials for solid oxide fuel cells: Hafnium-Praseodymium-Indium Oxide System

    SciTech Connect

    Bates, J.L.; Griffin, C.W.; Weber, W.J.

    1988-06-01

    The HfO/sub 2/-PrO/sub 1.83/-In/sub 2/O/sub 3/ system has been studied at the Pacific Northwest Laboratory to develop alternative, highly electrically conducting oxides as electrode and interconnection materials for solid oxide fuel cells. A coprecipitation process was developed for synthesizing single-phase, mixed oxide powders necessary to fabricate powders and dense oxides. A ternary phase diagram was developed, and the phases and structures were related to electrical transport properties. Two new phases, an orthorhombic PrInO/sub 3/ and a rhombohedral Hf/sub 2/In/sub 2/O/sub 7/ phase, were identified. The highest electronic conductivity is related to the presence of a bcc, In/sub 2/O/sub 3/ solid solution (ss) containing HfO/sub 2/ and PrO/sub 1.83/. Compositions containing more than 35 mol % of the In/sub 2/O/sub 3/ ss have electrical conductivities greater than 10/sup /minus/1/ (ohm-cm)/sup /minus/1/, and the two or three phase structures that contain this phase appear to exhibit mixed electronic-ionic conduction. The high electrical conductivities and structures similar to the Y/sub 2/O/sub 3/-stabilized ZrO/sub 2/(HfO/sub 2/) electrolyte give these oxides potential for use as cathodes in solid oxide fuel cells. 21 refs.

  18. Materials System for Intermediate Temperature Solid Oxide Fuel Cell

    SciTech Connect

    Uday B. Pal; Srikanth Gopalan

    2005-01-24

    AC complex impedance spectroscopy studies were conducted between 600-800 C on symmetrical cells that employed strontium-and-magnesium-doped lanthanum gallate electrolyte, La{sub 0.9}Sr{sub 0.1}Ga{sub 0.8}Mg{sub 0.2}O{sub 3} (LSGM). The objective of the study was to identify the materials system for fabrication and evaluation of intermediate temperature (600-800 C) solid oxide fuel cells (SOFCs). The slurry-coated electrode materials had fine porosity to enhance catalytic activity. Cathode materials investigated include La{sub 1-x}Sr{sub x}MnO{sub 3} (LSM), LSCF (La{sub 1-x}Sr{sub x}Co{sub y}Fe{sub 1-y}O{sub 3}), a two-phase particulate composite consisting of LSM-doped-lanthanum gallate (LSGM), and LSCF-LSGM. The anode materials were Ni-Ce{sub 0.85}Gd{sub 0.15}O{sub 2} (Ni-GDC) and Ni-Ce{sub 0.6}La{sub 0.4}O{sub 2} (Ni-LDC) composites. Experiments conducted with the anode materials investigated the effect of having a barrier layer of GDC or LDC in between the LSGM electrolyte and the Ni-composite anode to prevent adverse reaction of the Ni with lanthanum in LSGM. For proper interpretation of the beneficial effects of the barrier layer, similar measurements were performed without the barrier layer. The ohmic and the polarization resistances of the system were obtained over time as a function of temperature (600-800 C), firing temperature, thickness, and the composition of the electrodes. The study revealed important details pertaining to the ohmic and the polarization resistances of the electrode as they relate to stability and the charge-transfer reactions that occur in such electrode structures.

  19. New Cathode Materials for Intermediate Temperature Solid Oxide Fuel Cells

    SciTech Connect

    Allan J. Jacobson

    2006-09-30

    the perovskite compositions that were being investigated at PNNL, in order to assess the relative importance of the intrinsic properties such as oxygen ion diffusion and surface exchange rates as predictors of performance in cell tests. We then used these measurements to select new materials for scaled up synthesis and performance evaluation in single cell tests. The results of the single cell tests than provided feedback to the materials synthesis and selection steps. In this summary, the following studies are reported: (1) Synthesis, characterization, and DC conductivity measurements of the P1 compositions La{sub 0.8}Sr{sub 0.2}FeO{sub 3-x} and La{sub 0.7}Sr{sub 0.3}FeO{sub 3-x} were completed. A combinational approach for preparing a range P1 (La,Sr)FeO{sub 3} compositions as thin films was investigated. Synthesis and heat treatment of amorphous SrFeO{sub 3-x} and LaFeO{sub 3-x} films prepared by pulsed laser deposition are described. (2) Oxygen transport properties of K1 compositions La{sub x}Pr{sub 2-x}NiO{sub 4+d} (x =2.0, 1.9, 1.2, 1.0 and 0) measured by electrical conductivity relaxation are presented in this report. Area specific resistances determined by ac impedance measurements for La{sub 2}NiO{sub 4+{delta}} and Pr{sub 2}NiO{sub 4+{delta}} on CGO are encouraging and suggest that further optimization of the electrode microstructure will enable the target to be reached. (3) The oxygen exchange kinetics of the oxygen deficient double perovskite LnBaCo{sub 2}O{sub 5.5+{delta}} (Ln=Pr and Nd) were determined by electrical conductivity relaxation. The high electronic conductivity and rapid diffusion and surface exchange kinetics of PBCO suggest its application as cathode material in intermediate temperature solid oxide fuel cells. The first complete cell measurements were performed on Ni/CGO/CGO/PBCO/CGO cells. (4) The oxygen exchange kinetics of highly epitaxial thin films of PrBaCo{sub 2}O{sub 5.5+{delta}} (PBCO) has been determined by electrical conductivity

  20. Operation of a solid oxide fuel cell on biodiesel with a partial oxidation reformer

    SciTech Connect

    Siefert, N, Shekhawat, D.; Gemmen, R.; Berry, D.

    2010-01-01

    The National Energy Technology Laboratory’s Office of Research & Development (NETL/ORD) has successfully demonstrated the operation of a solid oxide fuel cell (SOFC) using reformed biodiesel. The biodiesel for the project was produced and characterized by West Virginia State University (WVSU). This project had two main aspects: 1) demonstrate a catalyst formulation on monolith for biodiesel fuel reforming; and 2) establish SOFC stack test stand capabilities. Both aspects have been completed successfully. For the first aspect, in–house patented catalyst specifications were developed, fabricated and tested. Parametric reforming studies of biofuels provided data on fuel composition, catalyst degradation, syngas composition, and operating parameters required for successful reforming and integration with the SOFC test stand. For the second aspect, a stack test fixture (STF) for standardized testing, developed by Pacific Northwest National Laboratory (PNNL) and Lawrence Berkeley National Laboratory (LBNL) for the Solid Energy Conversion Alliance (SECA) Program, was engineered and constructed at NETL. To facilitate the demonstration of the STF, NETL employed H.C. Starck Ceramics GmbH & Co. (Germany) anode supported solid oxide cells. In addition, anode supported cells, SS441 end plates, and cell frames were transferred from PNNL to NETL. The stack assembly and conditioning procedures, including stack welding and sealing, contact paste application, binder burn-out, seal-setting, hot standby, and other stack assembly and conditioning methods were transferred to NETL. In the future, fuel cell stacks provided by SECA or other developers could be tested at the STF to validate SOFC performance on various fuels. The STF operated on hydrogen for over 1000 hrs before switching over to reformed biodiesel for 100 hrs of operation. Combining these first two aspects led to demonstrating the biodiesel syngas in the STF. A reformer was built and used to convert 0.5 ml/min of

  1. Thin-film solid-oxide fuel cells

    SciTech Connect

    Jankowski, A.F.

    1997-05-01

    Fuel cells are energy conversion devices that would save billions of dollars in fuel costs alone each year in the United States if they could be implemented today for stationary and transportation applications (1-5). There are a wide variety of fuel cells available, e.g. molten carbonate, phosphoric acid, proton exchange membrane and solid-oxide. However, solid-oxide fuel cells (SOFCS) are potentially more efficient and less expensive per kilowatt of power in comparison to other fuel cells. For transportation applications, the energy efficiency of a conventional internal combustion engine would be increased two-fold as replaced with a zero-emission SOFC. The basic unit of a SOFC consists of an anode and cathode separated by an oxygen-ion conducting, electrolyte layer. Manifolded stacks of fuel cells, with electrical interconnects, enable the transport and combination of a fuel and oxidant at elevated temperature to generate electrical current. Fuel cell development has proceeded along different paths based on the configuration of the anode-electrolyte-cathode. Various configurations include the tubular, monolithic and planar geometries. A planar geometry for the anode-electrolyte-cathode accompanied by a reduction in layer thickness offers the potential for high power density. Maximum power densities will require yet additional innovations in the assembly of fuel cell stacks with all of the manifolding stipulations for gas flow and electrical interconnects.

  2. Scalable nanostructured membranes for solid-oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Tsuchiya, Masaru; Lai, Bo-Kuai; Ramanathan, Shriram

    2011-05-01

    The use of oxide fuel cells and other solid-state ionic devices in energy applications is limited by their requirement for elevated operating temperatures, typically above 800 °C (ref. 1). Thin-film membranes allow low-temperature operation by reducing the ohmic resistance of the electrolytes. However, although proof-of-concept thin-film devices have been demonstrated, scaling up remains a significant challenge because large-area membranes less than ~100 nm thick are susceptible to mechanical failure. Here, we report that nanoscale yttria-stabilized zirconia membranes with lateral dimensions on the scale of millimetres or centimetres can be made thermomechanically stable by depositing metallic grids on them to function as mechanical supports. We combine such a membrane with a nanostructured dense oxide cathode to make a thin-film solid-oxide fuel cell that can achieve a power density of 155 mW cm-2 at 510 °C. We also report a total power output of more than 20 mW from a single fuel-cell chip. Our large-area membranes could also be relevant to electrochemical energy applications such as gas separation, hydrogen production and permeation membranes.

  3. Functionally Graded Cathodes for Solid Oxide Fuel Cells

    SciTech Connect

    YongMan Choi; Meilin Liu

    2006-09-30

    This DOE SECA project focused on both experimental and theoretical understanding of oxygen reduction processes in a porous mixed-conducting cathode in a solid oxide fuel cell (SOFC). Elucidation of the detailed oxygen reduction mechanism, especially the rate-limiting step(s), is critical to the development of low-temperature SOFCs (400 C to 700 C) and to cost reduction since much less expensive materials may be used for cell components. However, cell performance at low temperatures is limited primarily by the interfacial polarization resistances, specifically by those associated with oxygen reduction at the cathode, including transport of oxygen gas through the porous cathode, the adsorption of oxygen onto the cathode surface, the reduction and dissociation of the oxygen molecule (O{sub 2}) into the oxygen ion (O{sup 2-}), and the incorporation of the oxygen ion into the electrolyte. In order to most effectively enhance the performance of the cathode at low temperatures, we must understand the mechanism and kinetics of the elementary processes at the interfaces. Under the support of this DOE SECA project, our accomplishments included: (1) Experimental determination of the rate-limiting step in the oxygen reduction mechanism at the cathode using in situ FTIR and Raman spectroscopy, including surface- and tip-enhanced Raman spectroscopy (SERS and TERS). (2) Fabrication and testing of micro-patterned cathodes to compare the relative activity of the TPB to the rest of the cathode surface. (3) Construction of a mathematical model to predict cathode performance based on different geometries and microstructures and analyze the kinetics of oxygen-reduction reactions occurring at charged mixed ionic-electronic conductors (MIECs) using two-dimensional finite volume models with ab initio calculations. (4) Fabrication of cathodes that are graded in composition and microstructure to generate large amounts of active surface area near the cathode/electrolyte interface using a

  4. Ionic conductivity studies of solid oxide fuel cell electrolytes and theoretical modeling of an entire solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Pornprasertsuk, Rojana

    orientations of single crystal YSZ and polycrystalline thin film YSZ deposited by pulsed laser deposition. The results indicate enhanced ionic conductivity and decreased activation energy of oxygen self-diffusion coefficients in the (100) Xe 3+ irradiated samples. However, a reduction in ionic conductivity was found in (100), (110), (111) Ar+ irradiated, and (111) Xe3+ irradiated single crystal YSZ, and Ar+ irradiated thin film YSZ. To gain insight into the diffusion mechanism of vacancies in YSZ, quantum simulations using Density Functional Theory (DFT) complemented with the KMC technique were employed. Quantum simulations were used to calculate the migration energy barriers at different dopant arrangements surrounding a diffusing oxygen vacancy in the bulk and dislocation core regions. KMC was then used to simulate a random walk process in a randomly distributed landscape of vacancies and Y atoms in a YSZ supercell containing different types of dislocations. Subsequently, the diffusion coefficients and the activation energies of the simulated diffusion process were extracted as a function of dislocation densities and doping concentrations. Furthermore, the similar simulation technique was modified to model impedance measurements in YSZ. The purpose of this study was to gain insight into the oxide ion diffusion process and the space charge double layer at the electrode-electrolyte interface subject to applied alternating potentials, as well as the dependence of impedance and double layer capacitance on the thickness of the electrolyte. KMC simulations were performed to simulate the movement of oxide ions using the migration barrier database obtained from previous DFT calculations with potential energy corrections under applied alternating potentials in different frequency domains. Combining the electrolyte studies with experimental studies of the cathode and anode reaction rates, a complete solid oxide fuel cell can be modeled using KMC. To study the effect of triple phase

  5. Electrode Design for Low Temperature Direct-Hydrocarbon Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Chen, Fanglin (Inventor); Zhao, Fei (Inventor); Liu, Qiang (Inventor)

    2015-01-01

    In certain embodiments of the present disclosure, a solid oxide fuel cell is described. The solid oxide fuel cell includes a hierarchically porous cathode support having an impregnated cobaltite cathode deposited thereon, an electrolyte, and an anode support. The anode support includes hydrocarbon oxidation catalyst deposited thereon, wherein the cathode support, electrolyte, and anode support are joined together and wherein the solid oxide fuel cell operates a temperature of 600.degree. C. or less.

  6. Electrode design for low temperature direct-hydrocarbon solid oxide fuel cells

    SciTech Connect

    Chen, Fanglin; Zhao, Fei; Liu, Qiang

    2015-10-06

    In certain embodiments of the present disclosure, a solid oxide fuel cell is described. The solid oxide fuel cell includes a hierarchically porous cathode support having an impregnated cobaltite cathode deposited thereon, an electrolyte, and an anode support. The anode support includes hydrocarbon oxidation catalyst deposited thereon, wherein the cathode support, electrolyte, and anode support are joined together and wherein the solid oxide fuel cell operates a temperature of 600.degree. C. or less.

  7. Solid propellant exhausted aluminum oxide and hydrogen chloride - Environmental considerations

    NASA Technical Reports Server (NTRS)

    Cofer, W. R., III; Winstead, E. L.; Purgold, G. C.; Edahl, R. A.

    1993-01-01

    Measurements of gaseous hydrogen chloride (HCl) and particulate aluminum oxide (Al2O3) were made during penetrations of five Space Shuttle exhaust clouds and one static ground test firing of a shuttle booster. Instrumented aircraft were used to penetrate exhaust clouds and to measure and/or collect samples of exhaust for subsequent analyses. The focus was on the primary solid rocket motor exhaust products, HCl and Al2O3, from the Space Shuttle's solid boosters. Time-dependent behavior of HCl was determined for the exhaust clouds. Composition, morphology, surface chemistry, and particle size distributions were determined for the exhausted Al2O3. Results determined for the exhaust cloud from the static test firing were complicated by having large amounts of entrained alkaline ground debris (soil) in the lofted cloud. The entrained debris may have contributed to neutralization of in-cloud HCl.

  8. Laser induced densification of cerium gadolinium oxide: Application to single-chamber solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Mariño, Mariana; Rieu, Mathilde; Viricelle, Jean-Paul; Garrelie, Florence

    2016-06-01

    In single-chamber solid oxide fuel cells (SC-SOFC), anode and cathode are placed in a gas chamber where they are exposed to a fuel/air mixture. Similarly to conventional dual-chamber SOFC, the anode and the cathode are separated by an electrolyte. However, as in the SC-SOFC configuration the electrolyte does not play tightness role between compartments, this one can be a porous layer. Nevertheless, it is necessary to have a diffusion barrier to prevent the transportation of hydrogen produced locally at the anode to the cathode that reduces fuel cell performances. This study aims to obtain directly a diffusion barrier through the surface densification of the electrolyte Ce0.9Gd0.1O1.95 (CGO) by a laser treatment. KrF excimer laser and Yb fiber laser irradiations were used at different fluences and number of pulses to modify the density of the electrolyte coating. Microstructural characterizations confirmed the modifications on the surface of the electrolyte for appropriate experimental conditions showing either grain growth or densified but cracked surfaces. Gas permeation and electrical conductivities of the modified electrolyte were evaluated. Finally SC-SOFC performances were improved for the cells presenting grain growth at the electrolyte surface.

  9. Corner heating in rectangular solid oxide electrochemical cell generators

    DOEpatents

    Reichner, Philip

    1989-01-01

    Disclosed is an improvement in a solid oxide electrochemical cell generator 1 having a rectangular design with four sides that meet at corners, and containing multiplicity of electrically connected fuel cells 11, where a fuel gas is passed over one side of said cells and an oxygen containing gas is passed into said cells, and said fuel is burned to form heat, electricity, and an exhaust gas. The improvement comprises passing the exhaust gases over the multiplicity of cells 11 in such a way that more of the heat in said exhaust gases flows at the corners of the generator, such as through channels 19.

  10. Dynamic Modeling in Solid-Oxide Fuel Cells Controller Design

    SciTech Connect

    Lu, Ning; Li, Qinghe; Sun, Xin; Khaleel, Mohammad A.

    2007-06-28

    In this paper, a dynamic model of the solid-oxide fuel cell (SOFC) power unit is developed for the purpose of designing a controller to regulate fuel flow rate, fuel temperature, air flow rate, and air temperature to maintain the SOFC stack temperature, fuel utilization rate, and voltage within operation limits. A lumped model is used to consider the thermal dynamics and the electro-chemial dynamics inside an SOFC power unit. The fluid dynamics at the fuel and air inlets are considered by using the in-flow ramp-rates.

  11. Oxygen Production on Mars Using Solid Oxide Electrolysis

    NASA Technical Reports Server (NTRS)

    Sridhar, K. R.

    1997-01-01

    If oxygen for propulsion and life support needs were to be extracted from martian resources, significant savings in launch mass and costs could be attained for both manned and unmanned missions. In addition to reduced cost the ability to produce oxygen from martian resources would decrease the risks associated with long duration stays on the surface of Mars. One method of producing the oxygen from the carbon dioxide rich atmosphere of Mars involves solid oxide electrolysis. A brief summary of the theory of operation will be presented followed by a schematic description of a Mars oxygen production pland and a discussion of its power consumption characteristics.

  12. Glass Mica Composite Seals for Solid Oxide Fuel Cells

    SciTech Connect

    Chou, Y S.; Stevenson, Jeffry W.; Singh, Prabhakar

    2005-07-20

    A novel glass-mica composite seal was developed based on the previous concept of ''infiltrated'' mica seals for solid oxide fuel cells. A Ba-Al-Ca silicate sealing glass was mixed with mica flakes to form the glass-mica composite seals. The glass-mica composite seals were tested thermal cycle stability in terms of the high temperature leakage and compressive stresses. Post mortem analyses were used to characterize the fracture and leak path of the glass-mica composite seals.

  13. Thermal imaging of solid oxide cells operating under electrolysis conditions

    NASA Astrophysics Data System (ADS)

    Cumming, D. J.; Elder, R. H.

    2015-04-01

    Solid oxide fuel cells remain at the forefront of research into electrochemical energy conversion technology. More recent interest has focused on operating in electrolyser mode to convert steam or carbon dioxide into hydrogen or carbon monoxide, respectively. The mechanism of these reactions is not fully understood, particularly when operated in co-electrolysis mode using both steam and CO2. This contribution reports the use of a thermal camera to directly observe changes in the cell temperature during operation, providing a remote, non-contact and highly sensitive method for monitoring an operational cell.

  14. Origin of electrochromism in high-performing nanocomposite nickel oxide.

    PubMed

    Lin, Feng; Nordlund, Dennis; Weng, Tsu-Chien; Sokaras, Dimosthenis; Jones, Kim M; Reed, Rob B; Gillaspie, Dane T; Weir, Douglas G J; Moore, Rob G; Dillon, Anne C; Richards, Ryan M; Engtrakul, Chaiwat

    2013-05-01

    Electrochromic effects of transition metal oxides provide a great platform for studying lithium intercalation chemistry in solids. Herein, we report on an electronically modified nanocomposite nickel oxide (i.e., Li2.34NiZr0.28Ox) that exhibits significantly improved electrochromic performance relative to the state-of-the-art inorganic electrochromic metal oxides in terms of charge/discharge kinetics, bleached-state transparency, and optical modulation. The knowledge obtained from O K-edge X-ray absorption spectroscopy (XAS) and X-ray photoelectron spectroscopy (XPS) suggests that the internally grown lithium peroxide (i.e., Li2O2) species plays a major role in facilitating charge transfer thus enabling optimal electrochromic performance. This understanding is relevant to recent theoretical studies concerning conductivity in Li2O2 for lithium-air batteries (as cited in the main text). Furthermore, we elucidate the electrochromism in modified nickel oxide in lithium ion electrolyte with the aid of Ni K-edge XAS and Ni L-edge XAS studies. The electrochromism in the nickel oxide materials arises from the reversible formation of hole states on the NiO6 units, which then impacts the Ni oxidation state through the Ni3d-O2p hybridization states. This study sheds light on the lithium intercalation chemistry for general energy storage and semiconductor applications. PMID:23547738

  15. Lanthanum oxide-coated stainless steel for bipolar plates in solid oxide fuel cells (SOFCs)

    NASA Astrophysics Data System (ADS)

    Yoon, Jong Seol; Lee, Jun; Hwang, Hae Jin; Whang, Chin Myung; Moon, Ji-Woong; Kim, Do-Hyeong

    Solid oxide fuel cells typically operate at temperatures of about 1000 °C. At these temperatures only ceramic interconnects such as LaCrO 3 can be employed. The development of intermediate-temperature solid oxide fuel cells (IT-SOFCs) can potentially bring about reduced manufacturing costs as it makes possible the use of an inexpensive ferritic stainless steel (STS) interconnector. However, the STS suffers from Cr 2O 3 scale formation and a peeling-off phenomenon at the IT-SOFC operating temperature in an oxidizing atmosphere. Application of an oxidation protective coating is an effective means of providing oxidation resistance. In this study, we coated an oxidation protective layer on ferritic stainless steel using a precursor solution prepared from lanthanum nitrate, ethylene glycol, and nitric acid. Heating the precursor solution at 80 °C yielded a spinable solution for coating. A gel film was coated on a STS substrate by a dip coating technique. At the early stage of the heat-treatment, lanthanum-containing oxides such as La 2O 3 and La 2CrO 6 formed, and as the heat-treatment temperature was increased, an oxidation protective perovskite-type LaCrO 3 layer was produced by the reaction between the lanthanum-containing oxide and the Cr 2O 3 scale on the SUS substrate. As the concentration of La-containing precursor solution was increased, the amount of La 2O 3 and La 2CrO 6 phases was gradually increased. The coating layer, which was prepared from a precursor solution of 0.8 M, was composed of LaCrO 3 and small amounts of (Mn,Cr)O 4 spinel. A relatively dense coating layer without pin-holes was obtained by heating the gel coating layer at 1073 K for 2 h. Microstructures and oxidation behavior of the La 2O 3-coated STS444 were investigated.

  16. Iron aluminide alloy container for solid oxide fuel cells

    DOEpatents

    Judkins, Roddie Reagan; Singh, Prabhakar; Sikka, Vinod Kumar

    2000-01-01

    A container for fuel cells is made from an iron aluminide alloy. The container alloy preferably includes from about 13 to about 22 weight percent Al, from about 2 to about 8 weight percent Cr, from about 0.1 to about 4 weight percent M selected from Zr and Hf, from about 0.005 to about 0.5 weight percent B or from about 0.001 to about 1 weight percent C, and the balance Fe and incidental impurities. The iron aluminide container alloy is extremely resistant to corrosion and metal loss when exposed to dual reducing and oxidizing atmospheres at elevated temperatures. The alloy is particularly useful for containment vessels for solid oxide fuel cells, as a replacement for stainless steel alloys which are currently used.

  17. Solid-liquid separation of oxidized americium from fission product lanthanides

    NASA Astrophysics Data System (ADS)

    Shehee, T. C.; Martin, L. R.; Nash, K. L.

    2010-03-01

    The separation of americium from the lanthanides and curium is a requirement if transmutation of americium is to be performed in advanced nuclear fuel cycles. Oxidation of Am3+ to AmO2+ or AmO22+ may allow separation of Am from Ln and Cm in one step, since the lanthanides and curium do not have higher oxidation states as accessible. Two possible solid-liquid separation methods have been developed to address this difficult separation. Under acidic conditions using oxone or persulfate, the oxidation and retention of tracer Am in the aqueous phase has been observed with a separation factor of 11 ± 1. Most of these studies have been conducted using 237NpO2(NO3), 233UO2(NO3)2, 238Pu(NO3)4 and 241Am(NO3)3 at radiotracer concentrations. Lanthanides precipitate as the sodium or potassium europium double sulfate salt. Under basic conditions, ozone oxidation of Am(CO3)OH(s) solubilizes Am from a lanthanide carbonate hydroxide solid phase to the aqueous phase as the AmO2(CO3)34-or AmO2(CO3)35- species. For the ozone oxidation of the americium tracer a separation factor of 1.6 ± 0.8 and 47 ± 2 for the oxidation/separation in Na2CO3 and NaHCO3 respectively.

  18. Operational characteristics of thin film solid oxide fuel cells with ruthenium anode in natural gas

    NASA Astrophysics Data System (ADS)

    Takagi, Yuto; Kerman, Kian; Ko, Changhyun; Ramanathan, Shriram

    2013-12-01

    Direct utilization of hydrocarbons in low temperature solid oxide fuel cells is of growing interest in the landscape of alternative energy technologies. Here, we report on performance of self-supported micro-solid oxide fuel cells (μSOFCs) with ruthenium (Ru) nano-porous thin film anodes operating in natural gas and methane. The μSOFCs consist of 8 mol% yttria-stabilized zirconia thin film electrolytes, porous platinum cathodes and porous Ru anodes, and were tested with dry natural gas and methane as fuels and air as the oxidant. At 500 °C, comparable power densities of 410 mW cm-2 and 440 mW cm-2 were obtained with dry natural gas and methane, respectively. In weakly humidified natural gas, open circuit voltage of 0.95 V at 530 °C with peak power density of 800 mW cm-2 was realized. The μSOFC was continuously operated at constant voltage of 0.7 V with methane, where quasi-periodic oscillatory behavior of the performance was observed. Through post-operation XPS studies it was found that the oxidation state of Ru anode surfaces significantly differs depending on the fuel used, oxidation being enhanced with methane or natural gas. The nature of the oscillation is discussed based on the transition in surface oxygen coverage states and electro-catalytic activity of Ru anodes.

  19. Molten-Metal Electrodes for Solid Oxide Fuel Cells

    SciTech Connect

    Jayakumar, A.; Vohs, J. M.; Gorte, R. J.

    2010-11-03

    Molten In, Pb, and Sb were examined as anodes in solid oxide fuel cells (SOFC) that operate between 973 and 1173 K. The results for these metals were compared with those reported previously for molten Sn electrodes. Cells were operated under “battery” conditions, with dry He or N2 flow in the anode compartment, to characterize the electrochemical oxidation of the metals at the yttria-stabilized zirconia (YSZ)-electrolyte interface. In most cases, the open-circuit voltages (OCVs) were close to that based on equilibrium between the metals and their oxides. With Sn and In, the cell impedances increased dramatically at all temperatures after drawing current due to formation of insulating, oxide barriers at the electrolyte interface. Similar results were observed for Pb at 973 and 1073 K, but the impedance remained low even after PbO formation at 1173 K because this is above the melting temperature of PbO. Similarly, the impedances of molten Sb electrodes at 973 K were low and unaffected by current flow because of the low melting temperature of Sb{sub 2}O{sub 3}. The potential of using molten-metal electrodes for direct-carbon fuel cells and for energy-storage systems is discussed.

  20. Solid state voltammetry and sensors in solids and gases. Performance report, April 1991--March 1992

    SciTech Connect

    Murray, R.W.

    1992-04-01

    This project explores the electrochemical reactivity of electron transfer donor/acceptors dissolved in and diffusing through solid and semi-solid, ionically conductive media. The emphasis is on developing voltammetric experiments that are quantitatively interpretable in terms of the mass transport and electron transfer rates and thermodynamic equilibria of the redox solutes, and to exploit such experiments to probe their chemical and electrochemical behavior in the solid media. Techniques for quantitative voltammetry in solids were essentially unknown prior to initiation of this DOE project. We mainly employ poly(ethers)s containing dissolved metal salts electrolytes (``polymer electrolytes``), as prototype solid and semi-solid solvents. During this award year we have (a) concluded a study of plasticization chemistry in poly (ether) polymer electrolytes, (b) made progress in devising techniques for measuring the rates of electron transfer reactions in solid and semi-solid poly (ether)s, (c) continued efforts to design and understand the behavior of microband electrodes of various widths (0.1 to 10 {mu}m) in voltammetry of redox solutes, and (d) initiated synthetic efforts to attach ethylene oxide chains of various lengths to redox solutes.

  1. Fabrication and characterization of all-ceramic solid oxide fuel cells based on composite oxide anode

    NASA Astrophysics Data System (ADS)

    Kim, Jeonghee; Shin, Dongwook; Son, Ji-Won; Lee, Jong-Ho; Kim, Byung-Kook; Je, Hae-June; Lee, Hae-Weon; Yoon, Kyung Joong

    2013-11-01

    All-ceramic solid oxide fuel cells (SOFCs), which offer advantages in carbon tolerance, sulfur resistance and redox stability, are fabricated and evaluated. The electrolyte-supported cells are composed of a La0.75Sr0.25Cr0.5Mn0.5O3-δ (LSCM)-Ce0.9Gd0.1O1.95-δ (GDC) anode, an Y2O3-stabilized ZrO2 (YSZ) electrolyte, a GDC interdiffusion barrier layer, and a La0.8Sr0.2Co0.2Fe0.8O3-δ (LSCF)-GDC cathode. A particle-dispersed glycine-nitrate process is developed to synthesize extremely fine and homogeneous LSCM-GDC ceramic composite powders. The electrochemical performance of the LSCM-GDC anode is comparable to that of conventional Ni-based anodes. The impedance spectra of the all-ceramic SOFCs are successfully interpreted by the independent characterization of the individual electrodes via half-cell measurements. The impedance of the LSCM-GDC anode is dominated by a low-frequency arc originating from the “chemical capacitance”, which is associated with the variation of the oxygen nonstoichiometry in the mixed conducting ceramic electrode. In addition, the impedance arc associated with the electrode-gas interaction is observed in the LSCM-GDC anode. The rate-limiting processes for the LSCF-GDC cathode are observed to be solid-state oxygen diffusion and surface chemical exchange. Herein, the reaction mechanisms and rate-limiting processes of the all-ceramic SOFCs are discussed in detail and compared with those of conventional Ni-based SOFCs.

  2. Solid State, Surface and Catalytic Studies of Oxides

    SciTech Connect

    Kung, H. H.

    2004-11-23

    This project investigates the catalytic properties of oxides for the selective oxidative dehydrogenation of light alkanes and for hydrocarbon reduction of NO{sub x}. Various vanadium oxide based catalysts were investigated to elucidate the relationship between the chemical and structural properties of the catalysts and their selectivity for the formation of alkenes. It was found that vanadium oxide units that are less reducible give higher selectivities. For hydrocarbon reduction of NO{sub x}, it was found that alumina-based catalysts can be effective at higher temperatures than the corresponding zeolite-based catalysts. On some catalysts, such as SnO{sub 2}/Al{sub 2}O{sub 3}. Ag/Al{sub 2}O{sub 3}, the alumina participates directly in the reaction, making the catalyst bifunctional. These results are useful in research to improve the performance of this stress of catalysts.

  3. Compressive Mica Seals for Solid Oxide Fuel Cells

    SciTech Connect

    Chou, Y S.; Stevenson, Jeffry W.

    2006-08-01

    Sealing technology is currently considered a top priority task for planar solid oxide fuel cell stack development. Compressive mica seals are among the major candidates for sealing materials due to their thermal, chemical, and electrical properties. In this paper, a comprehensive study of mica seals will be presented. Two natural micas, Muscovite and Phlogopite, were investigated in either a monolithic single crystal sheet form or a paper form composed of discrete mica flakes. A ''hybrid'' mica seal, developed after identification of the major leak paths in compressive mica seals, demonstrated leak rates which were hundreds to thousands times lower than leak rates for conventional mica seals. The hybrid mica seals were further modified by infiltration with wetting materials; these ''infiltrated'' micas showed excellent thermal cycle stability with very low leak rates (10-3 sccm/cm). The micas were also subjected to studies to evaluate thermal stability in a reducing environment as well as the effect of compressive stresses on leak rates. In addition, long-term open circuit voltage measurements versus thermal cycling showed constant voltages over 1000 cycles. The comprehensive study clearly demonstrated the potential of compressive mica seals as sealing candidates for solid oxide fuel cells.

  4. Air electrode composition for solid oxide fuel cell

    DOEpatents

    Kuo, L.; Ruka, R.J.; Singhal, S.C.

    1999-08-03

    An air electrode composition for a solid oxide fuel cell is disclosed. The air electrode material is based on lanthanum manganite having a perovskite-like crystal structure ABO{sub 3}. The A-site of the air electrode composition comprises a mixed lanthanide in combination with rare earth and alkaline earth dopants. The B-site of the composition comprises Mn in combination with dopants such as Mg, Al, Cr and Ni. The mixed lanthanide comprises La, Ce, Pr and, optionally, Nd. The rare earth A-site dopants preferably comprise La, Nd or a combination thereof, while the alkaline earth A-site dopant preferably comprises Ca. The use of a mixed lanthanide substantially reduces raw material costs in comparison with compositions made from high purity lanthanum starting materials. The amount of the A-site and B-site dopants is controlled in order to provide an air electrode composition having a coefficient of thermal expansion which closely matches that of the other components of the solid oxide fuel cell. 3 figs.

  5. Air electrode composition for solid oxide fuel cell

    DOEpatents

    Kuo, Lewis; Ruka, Roswell J.; Singhal, Subhash C.

    1999-01-01

    An air electrode composition for a solid oxide fuel cell is disclosed. The air electrode material is based on lanthanum manganite having a perovskite-like crystal structure ABO.sub.3. The A-site of the air electrode composition comprises a mixed lanthanide in combination with rare earth and alkaline earth dopants. The B-site of the composition comprises Mn in combination with dopants such as Mg, Al, Cr and Ni. The mixed lanthanide comprises La, Ce, Pr and, optionally, Nd. The rare earth A-site dopants preferably comprise La, Nd or a combination thereof, while the alkaline earth A-site dopant preferably comprises Ca. The use of a mixed lanthanide substantially reduces raw material costs in comparison with compositions made from high purity lanthanum starting materials. The amount of the A-site and B-site dopants is controlled in order to provide an air electrode composition having a coefficient of thermal expansion which closely matches that of the other components of the solid oxide fuel cell.

  6. Promising alloys for intermediate-temperature solid oxide fuel cell interconnect application

    NASA Astrophysics Data System (ADS)

    Geng, Shujiang; Zhu, Jiahong

    The formation of a low Cr-volatility and electrically conductive oxide outer layer atop an inner chromia layer via thermal oxidation is highly desirable for preventing chromium evaporation from solid oxide fuel cell (SOFC) metallic interconnects at the SOFC operation temperatures. In this paper, a number of ferritic Fe-22Cr alloys with different levels of Mn and Ti as well as a Ni-based alloy Haynes 242 were cyclically oxidized in air at 800 °C for twenty 100-h cycles. No oxide scale spallation was observed during thermal cycling for any of these alloys. A mixed Mn 2O 3/TiO 2 surface layer and/or a (Mn, Cr) 3O 4 spinel outer layer atop a Cr 2O 3 inner layer was formed for the Fe-22Cr series alloys, while an NiO outer layer with a Cr 2O 3 inner layer was developed for Haynes 242 after cyclic oxidation. For the Fe-22Cr series alloys, the effects of Mn and Ti contents as well as alloy purity on the oxidation resistance and scale area specific resistance were evaluated. The performance of the ferritic alloys was compared with that of Haynes 242. The mismatch in thermal expansion coefficient between the different layers in the oxide scale was identified as a potential concern for these otherwise promising alloys.

  7. Solid rocket booster performance evaluation model. Volume 4: Program listing

    NASA Technical Reports Server (NTRS)

    1974-01-01

    All subprograms or routines associated with the solid rocket booster performance evaluation model are indexed in this computer listing. An alphanumeric list of each routine in the index is provided in a table of contents.

  8. Characterization of Solid Oxide Fuel Cell Components Using Electromagnetic Model-Based Sensors

    SciTech Connect

    Zilberstein, Vladimir; Craven, Chris; Goldfine, Neil

    2004-12-28

    In this Phase I SBIR, the contractor demonstrated a number of capabilities of model-based sensors such as MWM sensors and MWM-Arrays. The key results include (1) porosity/microstructure characterization for anodes, (2) potential for cathode material characterization, (3) stress measurements in nickel and cobalt, and (4) potential for stress measurements in non-magnetic materials with a ferromagnetic layer. In addition, potential applications for manufacturing quality control of nonconductive layers using interdigitated electrode dielectrometers have been identified. The results indicate that JENTEK's MWM technology can be used to significantly reduce solid oxide fuel cell production and operating costs in a number of ways. Preliminary investigations of solid oxide fuel cell health monitoring and scale-up issues to address industry needs have also been performed.

  9. High temperature seals for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Parihar, Shailendra S.

    Solid Oxide Fuel cells (SOFCs) represent a clean and efficient alternative to existing methods of energy production. But, they need hermetic seals to prevent fuel-oxidant mixing within the stack. Glasses are attractive options for fabrication of these high temperature seals but suffer from their inherent brittleness and tend to crack during thermal cycling. In this study, an innovative concept of self-healing glass seals is developed to solve the problem of cracking of glasses in a SOFC seal. Rationale behind this concept is that a glass of suitable viscosity characteristics can flow and heal cracks at SOFC operating temperatures and thus can provide seals which can self-repair. A novel method, based on in-situ video imaging of cracks on the glass surface during high temperature treatment is developed and used to select and evaluate the suitability of different glasses for making self-healing seals. Promising glasses are studied experimentally to determine kinetics of healing of Vickers indented cracks at various temperatures. In addition, the effect of crystallization of glass on its healing kinetics is studied. A model is developed for crack healing behavior and is used to validate the experimental data. Studies on Cracks healing and crystallization of glasses showed that glasses with no crystallization tendency show fast crack healing response, whereas glasses which crystallize display sluggish healing. A glass displaying fast healing kinetics and good stability against crystallization is used to fabricate self healing glass seals for SOFCs. Seals fabricated using this glass not only remained hermetic but also maintained their self i healing ability for as long as 3000 hours at 800°C and 300 thermal cycles between room temperature and 800°C. These results clearly indicated that self-healing glasses are promising candidates for SOFC seals. Key words. Solid Oxide Fuel Cells, Glass Seals, Self-Healing Glasses, Seal Leak Testing.

  10. Fuel oxidation efficiencies and exhaust composition in solid oxide fuel cells.

    PubMed

    Pomfret, Michael B; Demircan, Oktay; Sukeshini, A Mary; Walker, Robert A

    2006-09-01

    Solid oxide fuel cells (SOFCs) are electrochemical devices that rely on ion migration through a solid-state electrolyte to oxidize fuel and produce electricity. The present study employs Fourier transform infrared spectroscopy to quantify the exhaust of an SOFC operating with fuel flows of methane over Ni/YSZ cermet anodes and butane over Ni/YSZ and Cu/CeO2/YSZ cermet anodes. Data show that hydrocarbon fuels can participate in a variety of different reactions including direct electrochemical oxidation, various reforming processes, and surface-catalyzed carbon deposition. These findings have direct consequences for assessing the environmental impact of SOFCs in terms of the exhaust discharged from devices operating with common hydrocarbon fuel feeds. In the work presented below, a measure of fuel oxidation efficiency is found by comparing the partial pressure of CO2 (P(CO2)) in the SOFC exhaust to the partial pressure of CO (P(CO)). The fuel anode combination with the largest P(CO2)/P(CO) ratio is the C4H10 over Cu/CeO2 combination (0.628 +/- 0.016). The CH4 over Ni cell type has the second highest ratio (0.486 +/- 0.023). The C4H10 over Ni cell type gives a ratio of 0.224 +/- 0.001. Attempts to balance the carbon content of the fuel feed and exhaust lead to predictions of SOFC fuel oxidation mechanisms. PMID:16999142

  11. Serially connected solid oxide fuel cells having monolithic cores

    DOEpatents

    Herceg, J.E.

    1985-05-20

    Disclosed is a solid oxide fuel cell for electrochemically combining fuel and oxidant for generating galvanic output. The cell core has an array of cell segments electrically serially connected in the flow direction, each segment consisting of electrolyte walls and interconnect that are substantially devoid of any composite inert materials for support. Instead, the core is monolithic, where each electrolyte wall consists of thin layers of cathode and anode materials sandwiching a thin layer of electrolyte material therebetween. Means direct the fuel to the anode-exposed core passageways and means direct the oxidant to the cathode-exposed core passageways; and means also direct the galvanic output to an exterior circuit. Each layer of the electrolyte composite materials is of the order of 0.002 to 0.01 cm thick; and each layer of the cathode and anode materials is of the order of 0.002 to 0.05 cm thick. Between 2 and 50 cell segments may be connected in series.

  12. Analysis of the electrochemical performance of MoNi-CeO2 cermet as anode material for solid oxide fuel cell. Part I. H2, CH4 and H2/CH4 mixtures as fuels

    NASA Astrophysics Data System (ADS)

    Escudero, M. J.; Gómez de Parada, I.; Fuerte, A.; Serrano, J. L.

    2014-05-01

    This paper investigates the catalytic activity and the electrochemical performance of bimetallic formulation combining Mo and Ni with CeO2 (MoNi-Ce) in relation its potential use as anode material for SOFC. The catalytic properties were evaluated for methane partial oxidation as function of temperature and the carbon deposition on the anode surface was analysed by TG-MS. A conversion of 12.8% was reached for partial methane oxidation at 850 °C as well as a high coke resistance. The electrochemical performance was studied in a single cell with La0.58Sr0.4Fe0.8Co0.2O3-δ (LSCF) as cathode, La0.9Sr0.1Ga0.8Mg0.2O2.85 (LSGM) as electrolyte and MoNi-Ce as anode. A thin buffer layer of La0.4Ce0.6O4-δ (LCD) between anode and electrolyte was used to avoid possible interfacial reactions. The cell was tested in different humidified fuels (H2, CH4 and H2/CH4 mixtures) and static air at 750, 800 and 850 °C. The electrochemical behaviour was evaluated by current-voltage curves, impedance spectroscopy and load demand. Stability tests were also performed in pure CH4 at each studied temperature in order to assess degradation of the electrochemical cell performance. No significant performance degradation was detected in all studied fuels even pure methane, which suggests that MoNi-Ce is a suitable anode material for direct methane SOFC.

  13. Solid-electrolyte oxide-ion electrode for molten nitrates

    SciTech Connect

    Nissen, D.A.

    1981-10-01

    An oxide ion sensitive electrode of the type Pb, PbO/ZrO/sub 2/(Y/sub 2/O/sub 3/)// was constructed and its performance tested in the binary, equimolar molten salt NaNO/sub 3/-KNO/sub 3/ over the temperature range 336 to 350/sup 0/C. The response of this electrode to oxide ion concentrations over the range 10/sup -6/ to 10/sup -10/ moles/kg is linearly dependent upon log (0/sup =/), and dE/dlog(0/sup =/) corresponds to a two-electron process.

  14. Enhanced surface exchange activity and electrode performance of (La2-2xSr2x)(Ni1-xMnx)O4+δ cathode for intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Li, Wenyuan; Guan, Bo; Yan, Jianhua; Zhang, Nan; Zhang, Xinxin; Liu, Xingbo

    2016-06-01

    Surface exchange kinetics of Ruddlesden-Popper (R-P) phase lanthanum nickelates upon Mn doping as an intermediate temperature solid oxide fuel cells (IT-SOFCs) cathode is investigated for the first time in this communication. To promote the exchange rate in oxygen reduction reaction (ORR) on nickelates, Mn is partially substituted for Ni. The oxygen exchange resistance is accurately measured by electrochemical impedance spectroscopy (EIS) with dense thin layer cathode. It is found that Mn substantially promotes the surface kinetics; a surface exchange coefficient (k) of 1.57 × 10-6 cm/s is obtained at 700 °C for La1.8Sr0.2Ni0.9Mn0.1O4+δ (Sr20Mn10), ∼80% higher than that of the undoped La2NiO4+δ (LNO). To our best knowledge, such coefficient is the highest values among the currently available R-P phase IT-SOFC cathodes. The corresponding polarization resistances (Rp) are evaluated on porous electrodes. Rp for LNO is 0.74 Ωcm2 at 750 °C, but decreases significantly to 0.42 Ωcm2 for Sr20Mn10 which is remarkably improved compared to the reported values in the literature for La2MO4+δ materials (M = transition metal). Those promising results demonstrate that Mn-doped LNO is a new excellent cathode material for IT-SOFC.

  15. Spinel coatings for solid oxide fuel cell interconnects and crystal structure of copper manganese oxide

    NASA Astrophysics Data System (ADS)

    Wei, Ping

    Long-term stability and chromium (Cr) contamination are two major concerns for application of chromium-bearing metallic materials as interconnects of solid oxide fuel cells (SOFCs) at intermediate temperature (˜800°C). Copper-manganese (Cu-Mn) and cobalt-manganese (Co-Mn) spinel can be promising coating materials for the metallic interconnects as they show high electrical conductivities. The first objective of this research is to develop an economical and convenient method through which the spinel coatings can be applied to the metallic substrates. The investigations on the crystal structure of Cu xMn3-xO4 spinel, e.g., structure symmetry and cation distributions, have always been controversial, which hinders the total understanding of the detailed structure of the material. In order to resolve the inconsistency, in-situ neutron and X-ray diffraction were employed to determine the structure of the spinel. A novel method was developed to obtain high quality manganese coating without any additives (sulphur or selenium compounds). Cu-Mn and Co-Mn spinel coatings were applied to metallic coupons by electrodeposition and subsequent annealing. The method is convenient and easy to control. The performance testing showed that the area specific resistances (ASRs) of the coated samples (0.003 O·cm 2) are much lower than that of the uncoated UNS 430 (0.189 O·cm 2) after oxidation at 750°C for 1500 hours. Moreover, both spinel coatings can effectively suppress the outward diffusion of Cr, which resulted in reduction of Cr contamination significantly. The oxidation studies of Cu-Mn coating revealed the transformation mechanisms of Cu-Mn coating to the spinel. In-situ neutron and X-ray diffraction analysis clarified the crystal symmetry of CuxMn3-xO4 spinel and CuMnO2 at high temperatures. Rietveld refinement revealed the cation distribution of Cu and Mn ions on tetrahedral and octrahedral sites of CuxMn 3-xO4 spinel, which was compared to values in the literatures.

  16. Molten metal electrodes in solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Javadekar, Ashay Dileep

    Molten metal electrodes in solid oxide fuel cells are electrochemically characterized for their possible use in direct carbon oxidation and energy storage. The cells were operated in the battery mode at 973 K, without added fuel, in order to understand the oxidation characteristics of Sb alloys as anodes at electrolyte interfaces. The cells using 50-mol% In-Sb and Sn-Sb mixtures exhibited open-circuit voltages (OCV) of 1.0 and 0.93 V, values similar to those of cells with pure In and Sn anodes respectively, and insulating In2O3 and SnO2 layers formed at the electrolyte interface. The 50-mol% Sb-Bi cell had an OCV of 0.73 V initially, close to that with pure Sb anode. The OCV remained constant until all of the Sb had been oxidized, after which it dropped to 0.43 V, similar to the value for pure Bi. SEM analysis of the spent cell showed two distinct phases, with metallic Bi at the bottom and Sb2O3 at the top. The cell with 50-mol% Sb-Pb anode exhibited an OCV that changed continuously with conversion, from 0.73 V initially to 0.67 V following the addition of charge equivalent to oxidation of 120% the Sb. The total cell impedance remained low for this entire period. EDS measurements on the sectioned Sb-Pb cell suggested formation of a mixed oxide of Pb and Sb. An energy-storage concept using molten Sb as the fuel in a reversible solid-oxide electrochemical cell was tested using a button cell with a Sc-stabilized zirconia electrolyte at 973 K, by measuring the impedances under fuel-cell and electrolyzer conditions for a range of stirred Sb-Sb2O 3 compositions. The Sb-Sb2O3 electrode impedances were found to be on the order of 0.15 ohm.cm2 for both fuel-cell and electrolyzer conditions, for compositions up to 30% Sb and 70% Sb2O3. The OCVs were 0.75 V, independent of conversion. The use of molten neat Ag and alloyed Ag-Sb for direct-carbon anodes in SOFCs has been examined at 1273 K. For Ag, an OCV typical of that expected for carbon oxidation, 1.12 V, was observed when

  17. High temperature solid oxide regenerative fuel cell for solar photovoltaic energy storage

    NASA Technical Reports Server (NTRS)

    Bents, David J.

    1987-01-01

    A hydrogen-oxygen regenerative fuel cell energy storage system based on high temperature solid oxide fuel cell technology is discussed which has application to darkside energy storage for solar photovoltaics. The forward and reverse operating cycles are described, and heat flow, mass, and energy balance data are presented to characterize the system's performance and the variation of performance with changing reactant storage pressure. The present system weighs less than nickel hydrogen battery systems after 0.7 darkside operation, and it maintains a specific weight advantage over radioisotope generators for discharge periods up to 72 hours.

  18. Rapid thermal cycling of metal-supported solid oxide fuel cellmembranes

    SciTech Connect

    Matus, Yuriy B.; De Jonghe, Lutgard C.; Jacobson, Craig P.; Visco, Steven J.

    2004-01-02

    Solid oxide fuel cell (SOFC) membranes were developed in which zirconia-based electrolyte thin films were supported by a composite metal/ceramic electrode, and were subjected to rapid thermal cycling between 200 and 800 C. The effects of this cycling on membrane performance were evaluated. The membranes, not yet optimized for performance, showed a peak power density of 350mW/cm2at 900 C in laboratory-sized SOFCs that was not affected by the thermal cycling. This resistance to cycling degradation is attributed to the close matching of thermal expansion coefficient of the cermet support electrode with that of the zirconia electrolyte.

  19. Monolithic solid oxide fuel cell technology advancement for coal- based power generation. Quarterly report, December 1991

    SciTech Connect

    Not Available

    1992-01-15

    The program is conducted by a team consisting of AiResearch Los Angeles Division of Allied-Signal Aerospace Company and Argonne National Laboratory (ANL). The objective of the program is to advance materials and fabrication methodologies to develop a monolithic solid oxide fuel cell (MSOFC) system capable of meeting performance, life, and cost goals for coal-based power generation. The program focuses on materials research and development, fabrication process development, cell/stack performance testing and characterization, cost and system analysis, and quality development.

  20. Monolithic solid oxide fuel cell technology advancement for coal- based power generation

    SciTech Connect

    Not Available

    1992-01-15

    The program is conducted by a team consisting of AiResearch Los Angeles Division of Allied-Signal Aerospace Company and Argonne National Laboratory (ANL). The objective of the program is to advance materials and fabrication methodologies to develop a monolithic solid oxide fuel cell (MSOFC) system capable of meeting performance, life, and cost goals for coal-based power generation. The program focuses on materials research and development, fabrication process development, cell/stack performance testing and characterization, cost and system analysis, and quality development.

  1. Interconnects for intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Huang, Wenhua

    Presently, one of the principal goals of solid oxide fuel cells (SOFCs) research is to reduce the stack operating temperature to between 600 and 800°C. However, one of the principal technological barriers is the non-availability of a suitable material satisfying all of the stability requirements for the interconnect. In this work two approaches for intermediate temperature SOFC interconnects have been explored. The first approach comprises an interconnect consisting of a bi-layer structure, a p-type oxide (La0.96Sr0.08MnO 2.001/LSM) layer exposed to a cathodic environment, and an n-type oxide (Y0.08Sr0.88Ti0.95Al0.05O 3-delta/YSTA) layer exposed to anodic conditions. Theoretical analysis based on the bi-layer structure has established design criteria to implement this approach. The analysis shows that the interfacial oxygen partial pressure, which determines the interconnect stability, is independent of the electronic conductivities of both layers but dependent on the oxygen ion layer interconnects, the oxygen ion conductivities of LSM and YSTA were measured as a function of temperature and oxygen partial pressure. Based on the measured data, it has been determined that if the thickness of YSTA layer is around 0.1cm, the thickness of LSM layer should be around 0.6 mum in order to maintain the stability of LSM. In a second approach, a less expensive stainless steel interconnect has been studied. However, one of the major concerns associated with the use of metallic interconnects is the development of a semi-conducting or insulating oxide scale and chromium volatility during extended exposure to the SOFC operating environment. Dense and well adhered Mn-Cu spinet oxide coatings were successfully deposited on stainless steel by an electrophoretic deposition (EPD) technique. It was found that the Mn-Cu-O coating significantly reduced the oxidation rate of the stainless steel and the volatility of chromium. The area specific resistance (ASR) of coated Crofer 22 APU is

  2. Wet air oxidation of solid waste made of polymers

    SciTech Connect

    Krisner, E.; Ambrosio, M.; Massiani, C.

    2000-03-01

    Wet air oxidation was attempted on synthetic (mixture of plastics of various compositions) and natural (cellulose substances) solid polymers. The temperature was maintained at 270 C and the oxygen pressure varied from 0 to 2 MPa (from understoichiometric conditions to oxygen excess). No valorizable compounds were found, even in runs carried out under an oxygen deficit. Suitable conditions for the total destruction of the initial polymers were temperatures above 270 C, an excess of oxygen, and a residence time of less than 1 h. Only such degradable compounds as acetic and benzoic acids are found at low concentrations. Formation of chlorine and gaseous hydrochloric acid can be limited by adding CaCO{sub 3} as a neutralizing agent.

  3. Electrical contact structures for solid oxide electrolyte fuel cell

    DOEpatents

    Isenberg, Arnold O.

    1984-01-01

    An improved electrical output connection means is provided for a high temperature solid oxide electrolyte type fuel cell generator. The electrical connection of the fuel cell electrodes to the electrical output bus, which is brought through the generator housing to be connected to an electrical load line maintains a highly uniform temperature distribution. The electrical connection means includes an electrode bus which is spaced parallel to the output bus with a plurality of symmetrically spaced transversely extending conductors extending between the electrode bus and the output bus, with thermal insulation means provided about the transverse conductors between the spaced apart buses. Single or plural stages of the insulated transversely extending conductors can be provided within the high temperatures regions of the fuel cell generator to provide highly homogeneous temperature distribution over the contacting surfaces.

  4. Resilient Sealing Materials for Solid Oxide Fuel Cells

    SciTech Connect

    Signo T. Reis; Richard K. Brow

    2006-09-30

    This report describes the development of ''invert'' glass compositions designed for hermetic seals in solid oxide fuel cells (SOFC). Upon sealing at temperatures compatible with other SOFC materials (generally {le}900 C), these glasses transform to glass-ceramics with desirable thermo-mechanical properties, including coefficients of thermal expansion (CTE) over 11 x 10{sup -6}/C. The long-term (>four months) stability of CTE under SOFC operational conditions (e.g., 800 C in wet forming gas or in air) has been evaluated, as have weight losses under similar conditions. The dependence of sealant properties on glass composition are described in this report, as are experiments to develop glass-matrix composites by adding second phases, including Ni and YSZ. This information provides design-guidance to produce desirable sealing materials.

  5. Failure analysis of electrolyte-supported solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Fleischhauer, Felix; Tiefenauer, Andreas; Graule, Thomas; Danzer, Robert; Mai, Andreas; Kuebler, Jakob

    2014-07-01

    For solid oxide fuel cells (SOFCs) one key aspect is the structural integrity of the cell and hence its thermo mechanical long term behaviour. The present study investigates the failure mechanisms and the actual causes for fracture of electrolyte supported SOFCs which were run using the current μ-CHP system of Hexis AG, Winterthur - Switzerland under lab conditions or at customer sites for up to 40,000 h. In a first step several operated stacks were demounted for post-mortem inspection, followed by a fractographic evaluation of the failed cells. The respective findings are then set into a larger picture including an analysis of the present stresses acting on the cell like thermal and residual stresses and the measurements regarding the temperature dependent electrolyte strength. For all investigated stacks, the mechanical failure of individual cells can be attributed to locally acting bending loads, which rise due to an inhomogeneous and uneven contact between the metallic interconnect and the cell.

  6. Planar solid oxide fuel cells: the Australian experience and outlook

    NASA Astrophysics Data System (ADS)

    Godfrey, Bruce; Föger, Karl; Gillespie, Rohan; Bolden, Roger; Badwal, S. P. S.

    Since 1992, Ceramic Fuel Cells (CFCL) has grown to what is now the largest focussed program globally for development of planar ceramic (solid oxide) fuel cell, SOFC, technology. A significant intellectual property position in know-how and patents has been developed, with over 80 people involved in the venture. Over $A60 million in funding for the activities of the company has been raised from private companies, government-owned corporations and government business-support programs, including from energy — particularly electricity — industry shareholders that can facilitate access to local markets for our products. CFCL has established state-of-the-art facilities for planar SOFC R&D, with their expansion and scaling-up to pilot manufacturing capability underway. We expect to achieve commercial introduction of our market-entry products in 2002, with prototype systems expected to be available from early 2001.

  7. A review of integration strategies for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Xiongwen; Chan, S. H.; Li, Guojun; Ho, H. K.; Li, Jun; Feng, Zhenping

    Due to increasing oil and gas demand, the depletion of fossil resources, serious global warming, efficient energy systems and new energy conversion processes are urgently needed. Fuel cells and hybrid systems have emerged as advanced thermodynamic systems with great promise in achieving high energy/power efficiency with reduced environmental loads. In particular, due to the synergistic effect of using integrated solid oxide fuel cell (SOFC) and classical thermodynamic cycle technologies, the efficiency of the integrated system can be significantly improved. This paper reviews different concepts/strategies for SOFC-based integration systems, which are timely transformational energy-related technologies available to overcome the threats posed by climate change and energy security.

  8. Solid Oxide Fuel Cell Seal Glass - BN Nanotubes Composites

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Choi, Sung R.; Hurst, Janet B.; Garg, Anita

    2005-01-01

    Solid oxide fuel cell seal glass G18 composites reinforced with approx.4 weight percent of BN nanotubes were fabricated via hot pressing. Room temperature strength and fracture toughness of the composite were determined by four-point flexure and single edge V-notch beam methods, respectively. The strength and fracture toughness of the composite were higher by as much as 90% and 35%, respectively, than those of the glass G18. Microscopic examination of the composite fracture surfaces using SEM and TEM showed pullout of the BN nanotubes, similar in feature to fiber-reinforced ceramic matrix composites with weak interfaces. Other mechanical and physical properties of the composite will also be presented.

  9. Cost projections for planar solid oxide fuel cell systems

    SciTech Connect

    Krist, K.; Wright, J.D.; Romero, C.; Chen, Tan Ping

    1996-12-31

    The Gas Research Institute (GRI) is funding fundamental research on solid oxide fuel cells (SOFCs) that operate at reduced temperature. As part of this effort, we have carried out engineering analysis to determine what areas of research can have the greatest effect on the commercialization of SOFCs. Previous papers have evaluated the markets for SOFCs and the amount which a customer will be willing to pay for fuel cell systems or stacks in these markets, the contribution of materials costs to the total stack cost, and the benefits and design requirements associated with reduced temperature operation. In this paper, we describe the cost of fabricating SOFC stacks by different methods. The complete analysis is available in report form.

  10. Effect of anode firing on the performance of lanthanum and nickel co-doped SrTiO3 (La0.2Sr0.8Ti0.9Ni0.1O3-δ) anode of solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Park, Byung Hyun; Choi, Gyeong Man

    2015-10-01

    Perovskite oxides have potential for use as alternative anode materials in solid oxide fuel cells (SOFCs) due to stability in anode atmosphere; donor-doped SrTiO3 (e.g., La0.2Sr0.8TiO3-δ) is a good candidate for this purpose. Electro-catalytic nanoparticles can be produced in oxide anodes by the ex-solution method, e.g., by incorporating Ni into a perovskite oxide in air, then reducing the oxide in H2 atmosphere. In this study, we varied the temperature (1100, 1250 °C) and atmosphere (air, H2) of La0.2Sr0.8Ti0.9Ni0.1O3-δ (LSTN) anode firing to control the degree of Ni ex-solution and microstructure. LSTN fired at 1250 °C in H2 showed the best anodic performance for scandia-stabilized zirconia (ScSZ) electrolyte-supported cells in H2 and CH4 fuels due to the favorable microstructure and Ni ex-solution.

  11. Five Kilowatt Solid Oxide Fuel Cell/Diesel Reformer

    SciTech Connect

    Dennis Witmer; Thomas Johnson

    2008-12-31

    Reducing fossil fuel consumption both for energy security and for reduction in global greenhouse emissions has been a major goal of energy research in the US for many years. Fuel cells have been proposed as a technology that can address both these issues--as devices that convert the energy of a fuel directly into electrical energy, they offer low emissions and high efficiencies. These advantages are of particular interest to remote power users, where grid connected power is unavailable, and most electrical power comes from diesel electric generators. Diesel fuel is the fuel of choice because it can be easily transported and stored in quantities large enough to supply energy for small communities for extended periods of time. This projected aimed to demonstrate the operation of a solid oxide fuel cell on diesel fuel, and to measure the resulting efficiency. Results from this project have been somewhat encouraging, with a laboratory breadboard integration of a small scale diesel reformer and a Solid Oxide Fuel Cell demonstrated in the first 18 months of the project. This initial demonstration was conducted at INEEL in the spring of 2005 using a small scale diesel reformer provided by SOFCo and a fuel cell provided by Acumentrics. However, attempts to integrate and automate the available technology have not proved successful as yet. This is due both to the lack of movement on the fuel processing side as well as the rather poor stack lifetimes exhibited by the fuel cells. Commercial product is still unavailable, and precommercial devices are both extremely expensive and require extensive field support.

  12. Mathematical model of a plate fin heat exchanger operating under solid oxide fuel cell working conditions

    NASA Astrophysics Data System (ADS)

    Kaniowski, Robert; Poniewski, Mieczysław

    2013-12-01

    Heat exchangers of different types find application in power systems based on solid oxide fuel cells (SOFC). Compact plate fin heat exchangers are typically found to perfectly fit systems with power output under 5 kWel. Micro-combined heat and power (micro-CHP) units with solid oxide fuel cells can exhibit high electrical and overall efficiencies, exceeding 85%, respectively. These values can be achieved only when high thermal integration of a system is assured. Selection and sizing of heat exchangers play a crucial role and should be done with caution. Moreover, performance of heat exchangers under variable operating conditions can strongly influence efficiency of the complete system. For that reason, it becomes important to develop high fidelity mathematical models allowing evaluation of heat exchangers under modified operating conditions, in high temperature regimes. Prediction of pressure and temperatures drops at the exit of cold and hot sides are important for system-level studies. Paper presents dedicated mathematical model used for evaluation of a plate fin heat exchanger, operating as a part of micro-CHP unit with solid oxide fuel cells.

  13. A solid oxide fuel cell system fed with hydrogen sulfide and natural gas

    NASA Astrophysics Data System (ADS)

    Lu, Yixin; Schaefer, Laura

    Hydrogen sulfide (H 2S) occurs naturally in crude petroleum, natural gas, volcanic gases, hot springs, and some lakes. Hydrogen sulfide can also result as a by-product from industrial activities, such as food processing, coke ovens, paper mills, tanneries, and petroleum refineries. Sometimes, it is considered to be an industrial pollutant. However, hydrogen can be decomposed from H 2S and then used as fuel for a solid oxide fuel cell (SOFC). This paper presents an examination of a simple hydrogen sulfide and natural gas-fed solid oxide fuel cell system. The possibility of utilization of hydrogen sulfide as a feedstock in a solid oxide fuel cell is discussed. A system configuration of an SOFC combined with an external H 2S decomposition device is proposed, where a certain amount of natural gas is supplied to the SOFC. The exhaust fuel gas of the SOFC is after-burned with exhaust air from the SOFC, and the heat of the combustion gas is utilized in the decomposition of H 2S in a decomposition reactor (DR) to produce hydrogen to feed the SOFC. The products are electricity and industry-usable sulfur. Through a mass and energy balance, a preliminary thermodynamic analysis of this system is performed, and the system efficiency is calculated. Also in this paper, the challenges in creating the proposed configuration are discussed, and the direction of future work is presented.

  14. Variable valence of praseodymium in rare-earth oxide solid solutions

    SciTech Connect

    Kravchinskaya, M.V.; Merezhinskii, K.Y.; Tikhonov, P.A.

    1986-06-01

    Solid solutions of elevated praseodymium oxide content have interesting electrical properties, making them the basis for the manufacture of high-temperature electrically conducting materials. Establishment of the composition-structure-valence state relationships enables control of the material properties. The authors performed investigations using a thermogravimetric apparatus with an electronic microbalance of type EM-5-3M, and using x-ray phase analysis of powders (DRON-1 diffractometer, CuK /SUB alpha/ -radiation). The authors also studied the kinetics of praseodymium oxidation with a thermogravimetric apparatus under isothermal conditions. Evaluation of the results with the equation of Kolmogorov, Erofeev, and Avraam indicates that the process is limited by the chemical oxidation of praseodymium and not by diffusion.

  15. Chemical stability of glass seal interfaces in intermediate temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Yang, Zhenguo; Xia, Guanguang; Meinhardt, Kerry D.; Weil, K. Scott; Stevenson, Jeff W.

    2004-06-01

    In intermediate temperature planar solid oxide fuel cell (SOFC) stacks, the interconnect, which is typically made from cost-effective, oxidation-resistant, high-temperature alloys, is typically sealed to the ceramic positive electrode-electrolyte-negative electrode (PEN) by a sealing glass. To maintain the structural stability and minimize the degradation of stack performance, the sealing glass has to be chemically compatible with the PEN and alloy interconnects. In the present study, the chemical compatibility of a barium-calcium-aluminosilicate (BCAS) based glass-ceramic (specifically developed as a sealant in SOFC stacks) with a number of selected oxidation resistant high temperature alloys (and the yttria-stabilized zirconia electrolyte) was evaluated. This paper reports the results of that study, with a particular focus on Crofer22 APU, a new ferritic stainless steel that was developed specifically for SOFC interconnect applications.

  16. Ammonium nitrate as an oxidizer in solid composite propellants

    NASA Astrophysics Data System (ADS)

    Manelis, G. B.; Lempert, D. B.

    2009-09-01

    Despite the fact that ammonium nitrate (AN) has the highest hydrogen content and fairly high oxygen balance (compared to other oxidizers), its extremely low formation enthalpy and relatively low density makes it one of the worst power oxidizers in solid composite propellants (SCP). Nevertheless, AN has certain advantages - the combustion of the compositions containing AN is virtually safe, its combustion products are ecologically clean, it is very accessible and cheap, and also very thermostable (far more stable than ammonium dinitramide (ADN)). Besides, its low density stops being a disadvantage if the propellant has to be used in deep space and therefore, must be carried there with other rocket carriers. The low cost of AN may also become a serious advantage in the AN application even in lower stages of multistage space launchers as well as in one-stage space launchers with low mass fraction of the propellant. The main specific features relevant to the creation of AN-based SCPs with the optimal energetic characteristics are discussed. The use of metals and their hydrides and proper fuel-binders as well as the recent successes in phase stabilization of AN are described.

  17. Modifying zirconia solid electrolyte surface property to enhance oxide transport

    SciTech Connect

    Liaw, B.Y.; Song, S.Y.

    1996-12-31

    Bismuth-strontium-calcium-copper oxide (Bi{sub 2}Sr{sub 2}CaCu{sub 2}O{sub 8}, BSCCO) is known for its high T{sub c} superconducting behavior and mixed conducting property. The applicability of similar high T{sub c} cuprates for intermediate-temperature solid oxide fuel cell (SOFC) application has been studied recently. We investigated the electrochemical behavior of several Ag{vert_bar}BSCCO{vert_bar}10 mol% yttria-stabilized zirconia (YSZ){vert_bar}Ag and Ag{vert_bar}YSZ{vert_bar}Ag cells using complex impedance spectroscopy. A highly uniform and porous microstructure was observed at the interface of the YSZ and BSCCO. The ionic conductivity determined from the Nyquest plots in the temperature range of 200-700{degrees}C agrees with the values reported in the literature. The specific resistance of the BSCCO{vert_bar}YSZ interface was also determined to be lower than those of the conventional manganite electrode, suggesting that BSCCO seems attractive for cathode applications in SOFC.

  18. Thermal Plasma Spraying Applied on Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Soysal, D.; Arnold, J.; Szabo, P.; Henne, R.; Ansar, S. A.

    2013-06-01

    Solid oxide fuel cells (SOFCs), attractive for diverse applications in a broad range from small portable and auxiliary power units, up to central power systems, are conventionally produced by sintering methods. However, plasma spraying promises some advantages particularly for cells with metal support. In the present paper, research activities conducted in recent years at DLR as well as latest developments on plasma sprayed functional layers for SOFC as cathodes, electrolytes, and anodes are reported. Power densities of more than 800 mW/cm2 were achieved for plasma sprayed single cells of 12.56 cm2 size, and 300 mW/cm2, respectively, with a 250 W stack made of 10 cells. These values were attained at 0.7 V and 800 °C, with H2:N2 = 1:1 as fuel gas and air as oxidizing gas. Furthermore, continuous operation of more than 5000 h was attained with a plasma sprayed metal-supported SOFC stack which could also withstand more than 30 redox and thermal cycles.

  19. Solid oxide fuel cell having compound cross flow gas patterns

    DOEpatents

    Fraioli, Anthony V.

    1985-01-01

    A core construction for a fuel cell is disclosed having both parallel and cross flow passageways for the fuel and the oxidant gases. Each core passageway is defined by electrolyte and interconnect walls. Each electrolyte wall consists of cathode and anode materials sandwiching an electrolyte material. Each interconnect wall is formed as a sheet of inert support material having therein spaced small plugs of interconnect material, where cathode and anode materials are formed as layers on opposite sides of each sheet and are electrically connected together by the interconnect material plugs. Each interconnect wall in a wavy shape is connected along spaced generally parallel line-like contact areas between corresponding spaced pairs of generally parallel electrolyte walls, operable to define one tier of generally parallel flow passageways for the fuel and oxidant gases. Alternate tiers are arranged to have the passageways disposed normal to one another. Solid mechanical connection of the interconnect walls of adjacent tiers to the opposite sides of the common electrolyte wall therebetween is only at spaced point-like contact areas, 90 where the previously mentioned line-like contact areas cross one another.

  20. High-temperature seals for solid oxide fuel cells (SOFC)

    NASA Astrophysics Data System (ADS)

    Singh, Raj N.

    2006-08-01

    A functioning solid oxide fuel-cell (SOFC) may require all types of seals, such as metal-metal, metal-ceramic, and ceramic-ceramic. These seals must function at high temperatures between 600 and 900 °C and in the oxidizing and reducing environments of fuels and air. Among the different types of seals, the metal-metal seals can be readily fabricated using metal joining, soldering, and brazing techniques. However, metal-ceramic and ceramic-ceramic seals require significant research and development because the brittle nature of ceramics/glasses can lead to fracture and loss of seal integrity and functionality. Consequently, any seals involving ceramics/glasses also require significant attention and technology development for reliable SOFC operation. This paper is prepared to primarily address the needs and possible approaches for high-temperature seals for SOFC and seals fabricated using some of these approaches. A new concept of self-healing glass seals is proposed for making seals among material combinations with a significant expansion mismatches.

  1. Enhanced surface exchange activity and electrode performance of (La2−2xSr2x)(Ni1−xMnx)O4+δ cathode for intermediate temperature solid oxide fuel cells

    DOE PAGESBeta

    Li, Wenyuan; Guan, Bo; Yan, Jianhua; Zhang, Nan; Zhang, Xinxin; Liu, Xingbo

    2016-06-01

    Surface exchange kinetics of Ruddlesden-Popper (R-P) phase lanthanum nickelates upon Mn doping as an intermediate temperature solid oxide fuel cells (IT-SOFCs) cathode is investigated for the first time in this communication. To promote the exchange rate in oxygen reduction reaction (ORR) on nickelates, Mn is partially substituted for Ni. The oxygen exchange resistance is accurately measured by electrochemical impedance spectroscopy (EIS) with dense thin layer cathode. It is found that Mn substantially promotes the surface kinetics; a surface exchange coefficient (k) of 1.57 106 cm/s is obtained at 700 C for La1.8Sr0.2Ni0.9Mn0.1O4þd (Sr20Mn10), ~80% higher than that of the undopedmore » La2NiO4þd (LNO). To our best knowledge, such coefficient is the highest values among the currently available R-P phase IT-SOFC cathodes. The corresponding polarization resistances (Rp) are evaluated on porous electrodes. Rp for LNO is 0.74 Ucm2 at 750 C, but decreases significantly to 0.42 Ucm2 for Sr20Mn10 which is remarkably improved compared to the reported values in the literature for La2MO4þd materials (M ¼ transition metal). Those promising results demonstrate that Mn-doped LNO is a new excellent cathode material for IT-SOFC.« less

  2. Integrating catalytic coal gasifiers with solid oxide fuel cells

    SciTech Connect

    Siefert, N.; Shamsi, A.; Shekhawat, D.; Berry, D.

    2010-01-01

    A review was conducted for coal gasification technologies that integrate with solid oxide fuel cells (SOFC) to achieve system efficiencies near 60% while capturing and sequestering >90% of the carbon dioxide [1-2]. The overall system efficiency can reach 60% when a) the coal gasifier produces a syngas with a methane composition of roughly 25% on a dry volume basis, b) the carbon dioxide is separated from the methane-rich synthesis gas, c) the methane-rich syngas is sent to a SOFC, and d) the off-gases from the SOFC are recycled back to coal gasifier. The thermodynamics of this process will be reviewed and compared to conventional processes in order to highlight where available work (i.e. exergy) is lost in entrained-flow, high-temperature gasification, and where exergy is lost in hydrogen oxidation within the SOFC. The main advantage of steam gasification of coal to methane and carbon dioxide is that the amount of exergy consumed in the gasifier is small compared to conventional, high temperature, oxygen-blown gasifiers. However, the goal of limiting the amount of exergy destruction in the gasifier has the effect of limiting the rates of chemical reactions. Thus, one of the main advantages of steam gasification leads to one of its main problems: slow reaction kinetics. While conventional entrained-flow, high-temperature gasifiers consume a sizable portion of the available work in the coal oxidation, the consumed exergy speeds up the rates of reactions. And while the rates of steam gasification reactions can be increased through the use of catalysts, only a few catalysts can meet cost requirements because there is often significant deactivation due to chemical reactions between the inorganic species in the coal and the catalyst. Previous research into increasing the kinetics of steam gasification will be reviewed. The goal of this paper is to highlight both the challenges and advantages of integrating catalytic coal gasifiers with SOFCs.

  3. Fabrication and characterization of solid oxide cells for energy conversion and storage

    NASA Astrophysics Data System (ADS)

    Yang, Chenghao

    2011-12-01

    There has been an increasing interest in clean and renewable energy generation for highlighted energy and environmental concerns. Solid oxide cells (SOCs) have been considered as one of the promising technologies, since they can be operated efficiently both in electrolysis mode by generating hydrogen through steam electrolysis and fuel cell mode by electrochemically combining fuel with oxidant. The present work is devoted to performing a fundamental study of SOC in both fuel cell mode for power generation and electrolysis mode for fuel production. The research work on SOCs that can be operated reversibly for power generation and fuel production has been conducted in the following six projects: (1) High performance solid oxide electrolysis cell (SOEC) Fabrication of novel structured SOEC oxygen electrode with the conventional and commercial solid oxide fuel cell materials by screen-printing and infiltration fabrication methods. The microstructure, electrochemical properties and durability of SOECs has been investigated. It was found that the LSM infiltrated cell has an area specific resistance (ASR) of 0.20 Ω cm2 at 900°C at open circuit voltage with 50% absolute humidity (AH), which is relatively lower than that of the cell with LSM-YSZ oxygen electrode made by a conventional mixing method. Electrolysis cell with LSM infiltrated oxygen electrode has demonstrated stable performance under electrolysis operation with 0.33 A/cm2 and 50 vol.% AH at 800°C. (2) Advanced performance high temperature micro-tubular solid oxide fuel cell (MT-SOFC) Phase-inversion, dip-coating, high temperature co-sintering process and impregnation method were used to fabricate micro-tubular solid oxide fuel cell. The micro-structure of the micro-tubular fuel cell will be investigated and the power output and thermal robustness has been evaluated. High performance and rapid start-up behavior have been achieved, indicates that the MT-SOFC developed in this work can be a promising technology

  4. Recycling of Magnesium Alloy Employing Refining and Solid Oxide Membrane (SOM) Electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei; Zink, Peter A.; Pal, Uday B.; Powell, Adam C.

    2013-04-01

    Pure magnesium was recycled from partially oxidized 50.5 wt pct Mg-Al scrap alloy and AZ91 Mg alloy (9 wt pct Al, 1 wt pct Zn). Refining experiments were performed using a eutectic mixture of MgF2-CaF2 molten salt (flux). During the experiments, potentiodynamic scans were performed to determine the electrorefining potentials for magnesium dissolution and magnesium bubble nucleation in the flux. The measured electrorefining potential for magnesium bubble nucleation increased over time as the magnesium content inside the magnesium alloy decreased. Potentiostatic holds and electrochemical impedance spectroscopy were employed to measure the electronic and ionic resistances of the flux. The electronic resistivity of the flux varied inversely with the magnesium solubility. Up to 100 pct of the magnesium was refined from the Mg-Al scrap alloy by dissolving magnesium and its oxide into the flux followed by argon-assisted evaporation of dissolved magnesium and subsequently condensing the magnesium vapor. Solid oxide membrane electrolysis was also employed in the system to enable additional magnesium recovery from magnesium oxide in the partially oxidized Mg-Al scrap. In an experiment employing AZ91 Mg alloy, only the refining step was carried out. The calculated refining yield of magnesium from the AZ91 alloy was near 100 pct.

  5. A Review of Sealing Technologies Applicable to Solid Oxide Electrolysis Cells

    SciTech Connect

    Paul A. Lessing

    2007-05-01

    This article reviews designs and materials investigated for various seals in high temperature solid oxide fuel cell “stacks” and how they might be implemented in solid oxide electrolysis cells that decompose steam into hydrogen and oxygen. Materials include metals, glasses, glass–ceramics, cements, and composites. Sealing designs include rigid seals, compressive seals, and compliant seals.

  6. Solid oxide fuel cell with single material for electrodes and interconnect

    DOEpatents

    McPheeters, C.C.; Nelson, P.A.; Dees, D.W.

    1994-07-19

    A solid oxide fuel cell is described having a plurality of individual cells. A solid oxide fuel cell has an anode and a cathode with electrolyte disposed there between, and the anode, cathode and interconnect elements are comprised of substantially one material. 9 figs.

  7. 46 CFR 194.05-11 - Flammable solids and oxidizing materials-Detail requirements.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 CFR parts 172, 173, and 176. ... 46 Shipping 7 2014-10-01 2014-10-01 false Flammable solids and oxidizing materials-Detail... and Marking § 194.05-11 Flammable solids and oxidizing materials—Detail requirements. (a)...

  8. 46 CFR 194.05-11 - Flammable solids and oxidizing materials-Detail requirements.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 CFR parts 172, 173, and 176. ... 46 Shipping 7 2013-10-01 2013-10-01 false Flammable solids and oxidizing materials-Detail... and Marking § 194.05-11 Flammable solids and oxidizing materials—Detail requirements. (a)...

  9. 46 CFR 194.05-11 - Flammable solids and oxidizing materials-Detail requirements.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 CFR parts 172, 173, and 176. ... 46 Shipping 7 2011-10-01 2011-10-01 false Flammable solids and oxidizing materials-Detail... and Marking § 194.05-11 Flammable solids and oxidizing materials—Detail requirements. (a)...

  10. 46 CFR 194.05-11 - Flammable solids and oxidizing materials-Detail requirements.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 CFR parts 172, 173, and 176. ... 46 Shipping 7 2010-10-01 2010-10-01 false Flammable solids and oxidizing materials-Detail... and Marking § 194.05-11 Flammable solids and oxidizing materials—Detail requirements. (a)...

  11. 46 CFR 194.05-11 - Flammable solids and oxidizing materials-Detail requirements.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 CFR parts 172, 173, and 176. ... 46 Shipping 7 2012-10-01 2012-10-01 false Flammable solids and oxidizing materials-Detail... and Marking § 194.05-11 Flammable solids and oxidizing materials—Detail requirements. (a)...

  12. Activity and structure of perovskites as diesel reforming catalysts for solid oxide fuel cells.

    SciTech Connect

    Liu, D.-J.; Krumpelt, M.; Chemical Engineering

    2005-01-01

    Recent progress in developing perovskite materials as more cost-effective catalysts in autothermal reforming (ATR) of diesel fuel to hydrogen-rich reformate for solid oxide fuel cell (SOFC) application is reported. Perovskite-type metal oxides with B sites partially exchanged by ruthenium were prepared and evaluated under ATR reaction conditions. The hydrogen yield, reforming efficiency, and CO{sub x} selectivity of these catalysts were investigated using diesel surrogate fuel with 50 ppm sulfur. The catalyst performances have approached or exceeded a benchmark, high-cost rhodium-based material. In parallel with the reactivity study, we also investigated the physical properties of B-site doped perovskites and their impact on the reforming performance using various characterization techniques such as BET, X-ray powder diffraction, temperature programmable reduction, scanning electron microscopy, and synchrotron X-ray absorption spectroscopy. We found that ruthenium is highly dispersed into perovskite lattice and its redox behavior is directly associated with reforming activity.

  13. Aging model for solid lubricants used in weapon stronglinks: tribological performance and hardware review

    SciTech Connect

    Dugger, M.T.; Peebles, D.E.; Sorroche, E.H.; Varga, K.S.; Bryan, R.M.

    1997-09-01

    The solid lubricant used most extensively in strong links throughout the enduring stockpile contains MoS{sub 2}, which is known to react with oxygen and water vapor resulting in a change in the material`s friction and wear behavior. The authors have examined the frictional behavior of this lubricant as a function of oxidation, in support of efforts to quantify the impact of changes in the material on the dynamic behavior of the MC2969 strong link. Their results show that the friction response of oxidized lubricant is strongly influenced by the amount of burnishing performed on the lubricant after deposition. Low levels of burnish leave a thick film, of which only the near surface degrades during oxidation. Rapid wear of the oxidized material leaves a surface whose properties are the same as non-oxidized material. Higher levels of burnish leave a thinner film of lubricant such that the entire film may be oxidized. The friction coefficient on this surface reaches a steady state value greater than that of non oxidized material. In addition to these fundamental differences in steady state behavior, they have shown that the initial friction coefficient on oxidized surfaces is related to the amount of sulfide converted to sulfate, regardless of the oxidation conditions used. Measurements on parts returned from the stockpile show that the friction behavior of aged hardware is consistent with the behavior observed on controlled substrates containing thin lubricant films.

  14. Basic investigation into the electrical performance of solid electrolyte membranes

    NASA Technical Reports Server (NTRS)

    Richter, R.

    1982-01-01

    The electrical performance of solid electrolyte membranes was investigated analytically and the results were compared with experimental data. It is concluded that in devices that are used for pumping oxygen the major power losses have to be attributed to the thin film electrodes. Relations were developed by which the effectiveness of tubular solid electrolyte membranes can be determined and the optimum length evaluated. The observed failure of solid electrolyte tube membranes in very localized areas is explained by the highly non-uniform current distribution in the membranes. The analysis points to a possible contact resistance between the electrodes and the solid electrolyte material. This possible contact resistance remains to be investigated experimentally. It is concluded that film electrodes are not appropriate for devices which operate with current flow, i.e., pumps though they can be employed without reservation in devices that measure oxygen pressures if a limited increase in the response time can be tolerated.

  15. Electrochemical Characterization of a Solid Oxide Membrane Electrolyzer for Production of High-Purity Hydrogen

    NASA Astrophysics Data System (ADS)

    Pati, Soobhankar; Yoon, Kyung Joong; Gopalan, Srikanth; Pal, Uday B.

    2009-12-01

    A laboratory-scale solid oxide membrane (SOM) steam electrolyzer that can potentially use energy value in waste or any source of carbon or hydrocarbon to produce high-purity hydrogen has been fabricated and evaluated. The SOM electrolyzer comprises an oxygen-ion-conducting yttria-stabilized zirconia (YSZ) electrolyte with a Ni-YSZ cermet cathode coated on one side and liquid-metal anode on the other side. The SOM electrolyzer is operated at 1000 °C by providing a steam-rich gas feed to the Ni-YSZ cermet cathode and feeding a reductant source into the liquid-metal anode. The steam is reduced over the cathode, and oxygen ions are transported through the YSZ electrolyte and are oxidized at the molten metal electrode by the reductant feed. The advantage of SOM electrolyzer over the state-of-the-art solid oxide electrolyzer is its ability to use solid, liquid, and gaseous reductant feed in the liquid-metal anode to reduce the oxygen chemical potential and drive the reaction for hydrogen production. In this study, an electrochemical process model for a SOM electrolyzer was developed. The condition of the liquid-metal anode with reductant was simulated by bubbling humidified hydrogen (3 pct H2O) in the liquid metal, and the electrochemical performance of the SOM electrolyzer was modeled. The experimental data were curve-fitted into the model to identify the various polarization losses. It showed that the performance of the SOM electrolyzer was dominated by the ohmic resistance of the YSZ membrane. Based on the results of this study, future work is needed toward increasing the performance efficiency of the SOM electrolyzer.

  16. Magnetic reduced graphene oxide functionalized with β-cyclodextrin as magnetic solid-phase extraction adsorbents for the determination of phytohormones in tomatoes coupled with high performance liquid chromatography.

    PubMed

    Li, Na; Chen, Juan; Shi, Yan-Ping

    2016-04-01

    A β-cyclodextrin (β-CD) functionalized magnetic reduced graphene oxide composite (Fe3O4/RGO@β-CD) has been prepared and its application as a selective adsorbent for the determination of the two naphthalene-derived phytohormones (1-naphthalene acetic acid (NAA) and 2-naphthoxyacetic acid (2-NOA)) has been investigated. Magnetic reduced graphene oxide composite (Fe3O4/RGO) was first synthesized via in situ chemical precipitation method and then β-CD was applied to further functionalize the resultant Fe3O4/RGO composite. The as-prepared Fe3O4/RGO@β-CD was characterized by Fourier transform infrared spectrometry (FT-IR), X-ray diffraction (XRD) and vibrating sample magnetometer (VSM). Compared with Fe3O4/RGO, the as-prepared Fe3O4/RGO@β-CD showed better molecular selectivity and higher extraction efficiency for NAA and 2-NOA by dint of the size complementarity brought by the introduction of β-CD. Response surface methodology (RSM), a multivariate experimental design technique, was used to optimize experimental parameters affecting the extraction efficiency in detail. Under the optimal conditions, good performance data was obtained. The calibration curves were linear over the concentration ranging from 2 to 600 ngg(-1) with correlation coefficients (R(2)) between 0.9995 and 0.9997 for all the analytes. The limits of detection (LODs) were 0.67 ngg(-1) for both NAA and 2-NOA. The intra- and inter-day relative standard deviations (RSDs) were less than 6.02% and 7.34%, respectively. The recoveries ranged from 91.45% to 95.89%. Taken together, the proposed method was an efficient pretreatment and enrichment procedure and could be successfully applied for selective extraction and determination of naphthalene-derived phytormones in complex matrices. PMID:26949214

  17. A redox-stable efficient anode for solid-oxide fuel cells.

    PubMed

    Tao, Shanwen; Irvine, John T S

    2003-05-01

    Solid-oxide fuel cells (SOFCs) promise high efficiencies in a range of fuels. Unlike lower temperature variants, carbon monoxide is a fuel rather than a poison, and so hydrocarbon fuels can be used directly, through internal reforming or even direct oxidation. This provides a key entry strategy for fuel-cell technology into the current energy economy. Present development is mainly based on the yttria-stabilized zirconia (YSZ) electrolyte. The most commonly used anode materials are Ni/YSZ cermets, which display excellent catalytic properties for fuel oxidation and good current collection, but do exhibit disadvantages, such as low tolerance to sulphur and carbon deposition when using hydrocarbon fuels, and poor redox cycling causing volume instability. Here, we report a nickel-free SOFC anode, La0.75Sr0.25Cr0.5Mn0.5O3, with comparable electrochemical performance to Ni/YSZ cermets. The electrode polarization resistance approaches 0.2 Omega cm2 at 900 degrees C in 97% H2/3% H2O. Very good performance is achieved for methane oxidation without using excess steam. The anode is stable in both fuel and air conditions, and shows stable electrode performance in methane. Thus both redox stability and operation in low steam hydrocarbons have been demonstrated, overcoming two of the major limitations of the current generation of nickel zirconia cermet SOFC anodes. PMID:12692533

  18. Chlorophenol's ultra-trace analysis in environmental samples by chitosan-zinc oxide nanorod composite as a novel coating for solid phase micro-extraction combined with high performance liquid chromatography.

    PubMed

    Alizadeh, Reza

    2016-01-01

    In this study, a simple, novel, and efficient preconcentration method has been developed for the determination of some chlorophenols (4-chlorophenol, 2,5-dichlorophenol, 2,3-dichlorophenol, and 2,4,6-trichlorophenol) using a direct solid phase microextraction (D-SPME) based on chitosan-ZnO nanorod composite combined with high performance liquid chromatography (HPLC). A one step-novel hydrothermal method was demonstrated on the fabrication of ZnO nanorods arrayed on the fused silica fiber in the chitosan hydrogel solution (CZNC) as a new coating of SPME fiber. The coating was characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) instruments. The CZNC coating has combined the merits of both ZnO nanorods and chitosan hydrogel; it has several improvements such as increased extraction efficiency of chlorophenols and longer life time (over 80 cycles of D-SPME-HPLC operation). Experimental design method was used for optimization of extraction conditions and determination of four chlorophenols in water samples by SPME-HPLC-UV method. The calibration curves were linear from 5 to 1000 µg L(-1) for analytes, and the limits of detection were between 0.1 and 2 µg L(-1). Single fiber repeatability and fiber-to-fiber reproducibility were in the range of 5.8-10.2% and 8.8-14.5%, respectively. The spiked recoveries at 50 µg L(-1) for environmental water sample were in the range of 93-102%. PMID:26695336

  19. Formulations for Stronger Solid Oxide Fuel-Cell Electrolytes

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Goldsby, John C.; Choi, Sung R.

    2004-01-01

    Tests have shown that modification of chemical compositions can increase the strengths and fracture toughnesses of solid oxide fuel-cell (SOFC) electrolytes. Heretofore, these solid electrolytes have been made of yttria-stabilized zirconia, which is highly conductive for oxygen ions at high temperatures, as needed for operation of fuel cells. Unfortunately yttria-stabilized zirconia has a high coefficient of thermal expansion, low resistance to thermal shock, low fracture toughness, and low mechanical strength. The lack of strength and toughness are especially problematic for fabrication of thin SOFC electrolyte membranes needed for contemplated aeronautical, automotive, and stationary power-generation applications. The modifications of chemical composition that lead to increased strength and fracture toughness consist in addition of alumina to the basic yttria-stabilized zirconia formulations. Techniques for processing of yttria-stabilized zirconia/alumina composites containing as much as 30 mole percent of alumina have been developed. The composite panels fabricated by these techniques have been found to be dense and free of cracks. The only material phases detected in these composites has been cubic zirconia and a alumina: this finding signifies that no undesired chemical reactions between the constituents occurred during processing at elevated temperatures. The flexural strengths and fracture toughnesses of the various zirconia-alumina composites were measured in air at room temperature as well as at a temperature of 1,000 C (a typical SOFC operating temperature). The measurements showed that both flexural strength and fracture toughness increased with increasing alumina content at both temperatures. In addition, the modulus of elasticity and the thermal conductivity were found to increase and the density to decrease with increasing alumina content. The oxygen-ion conductivity at 1,000 C was found to be unchanged by the addition of alumina.

  20. Filled glass composites for sealing of solid oxide fuel cells.

    SciTech Connect

    Tandon, Rajan; Widgeon, Scarlett Joyce; Garino, Terry J.; Brochu, Mathieu; Gauntt, Bryan D.; Corral, Erica L.; Loehman, Ronald E.

    2009-04-01

    Glasses filled with ceramic or metallic powders have been developed for use as seals for solid oxide fuel cells (SOFC's) as part of the U.S. Department of Energy's Solid State Energy Conversion Alliance (SECA) Program. The composites of glass (alkaline earth-alumina-borate) and powders ({approx}20 vol% of yttria-stabilized zirconia or silver) were shown to form seals with SOFC materials at or below 900 C. The type and amount of powder were adjusted to optimize thermal expansion to match the SOFC materials and viscosity. Wetting studies indicated good wetting was achieved on the micro-scale and reaction studies indicated that the degree of reaction between the filled glasses and SOFC materials, including spinel-coated 441 stainless steel, at 750 C is acceptable. A test rig was developed for measuring strengths of seals cycled between room temperature and typical SOFC operating temperatures. Our measurements showed that many of the 410 SS to 410 SS seals, made using silver-filled glass composites, were hermetic at 0.2 MPa (2 atm.) of pressure and that seals that leaked could be resealed by briefly heating them to 900 C. Seal strength measurements at elevated temperature (up to 950 C), measured using a second apparatus that we developed, indicated that seals maintained 0.02 MPa (0.2 atm.) overpressures for 30 min at 750 C with no leakage. Finally, the volatility of the borate component of sealing glasses under SOFC operational conditions was studied using weight loss measurements and found by extrapolation to be less than 5% for the projected SOFC lifetime.

  1. Solid oxidized fuel cells seals leakage setup and testing

    NASA Technical Reports Server (NTRS)

    Bastrzyk, Marta B.

    2004-01-01

    As the world s reserves of fossil fuels are depleted, the U.S. Government, as well as other countries and private industries, is researching solutions for obtaining power, answers that would be more efficient and environmentally friendly. For a long time engineers have been trying to obtain the benefits of clean electric power without heavy batteries or pollution-producing engines. While some of the inventions proved to be effective (i.e. solar panels or windmills) their applications are limited due to dependency on the energy source (i.e. sun or wind). Currently, as energy concerns increase, research is being carried out on the development of a Solid Oxide Fuel Cell (SOFC). The United States government is taking a proactive role in expanding the technology through the Solid State Energy Conversion Alliance (SECA) Program, which is coordinated by the Department of Energy. into an electrical energy. This occurs by the means of natural tendency of oxygen and hydrogen to chemically react. While controlling the process, it is possible to harvest the energy given off by the reaction. SOFCs use currently available fossil fuels and convert a variety of those fuels with very high efficiency (about 40% more efficient than modem thermal power plants). At the same time they are almost entirely nonpolluting and due to their size they can be placed in remote areas. The main fields where the application of the fuel cells appears to be the most useful for are stationary energy sources, transportation, and military applications. structure and materials must be resolved. All the components must be operational in harsh environments including temperatures reaching 800 C and cyclic thermal- mechanical loading. Under these conditions, the main concern is the requirement for hermetic seals to: (1) prevent mixing of the fuel and oxidant within the stack, (2) prevent parasitic leakage of the fuel from the stack, (3) prevent contamination of the anode by air leaking into the stack, (4

  2. Application of ionic and electronic conducting ceramics in solid oxide fuel cells

    SciTech Connect

    Singhal, S.C.

    1997-12-01

    Solid oxide fuel cells (SOFCs) offer a pollution-free technology to electrochemically generate electricity at high efficiencies. These fuel cells consist of an oxygen ion conducting electrolyte, electronic or mixed electronic and ionic conducting electrodes, and an electronic conducting interconnection. This paper reviews the ceramic materials used for the different cell components, and discusses the performance of cells fabricated using these materials. The paper also discusses the materials and processing studies that are underway to reduce the cell cost, and summarizes the recently built power generation systems that employed state-of-the-art SOFCs.

  3. Gasoline-fueled solid oxide fuel cell using MoO2-Based Anode

    NASA Astrophysics Data System (ADS)

    Hou, Xiaoxue; Marin-Flores, Oscar; Kwon, Byeong Wan; Kim, Jinsoo; Norton, M. Grant; Ha, Su

    2014-12-01

    This short communication describes the performance of a solid oxide fuel cell (SOFC) fueled by directly feeding premium gasoline to the anode without using external reforming. The novel component of the fuel cell that enables such operation is the mixed conductivity of MoO2-based anode. Using this anode, a fuel cell demonstrating a maximum power density of 31 mW/cm2 at 0.45 V was successfully fabricated. Over a 24 h period of operation, the open cell voltage remained stable at ∼0.92 V. Scanning electron microscopy (SEM) examination of the anode surface pre- and post-testing showed no evidence of coking.

  4. Oxidation of encapsulated oil in tailor-made cellular solid.

    PubMed

    Rassis, D; Nussinovitch, A; Saguy, I S

    2000-05-01

    A cellular alginate solid containing oil was prepared by freeze-drying. The oil was incorporated in the matrix by emulsification in the pre-gel state. The alginate-oil gels were immersed in 60 degrees Brix sucrose solution for various periods, before freeze-drying. The extent of the collapse expressing the reduction in sample volume was affected by immersion duration and freeze-drying conditions. Sucrose diffusion during immersion followed an exponential pattern. Effective diffusivity calculated using nonlinear regression gave a value of 3.64 x 10(-)(10) m(2)/s. The effect of relative humidity on water content calculated on a dry basis excluding sucrose showed a significant increase in water content at 75% RH. Image analysis was utilized to quantify the area of the encapsulated oil droplets. The area of the droplets was divided into four subregions defined as (0.02-0.1) x 10(-)(12), (0. 1-1.0) x 10(-)(12), (1-10) x 10(-)(12), and (10-100) x 10(-)(12) m(2). A distribution resembling a Gaussian bell distribution with a maximum of 54% for the (1-10) x 10(-)(12) m(2) area range was found. The number of oil droplets was almost constant for the first three area regions, and then decreased markedly. Oxidation index was not effected by porosity at 0 and 22% RH. A 75% RH and porosity above a critical value of ca. 0.45 was found to increase oxidation significantly. Samples immersed for less than 5.5 h in sucrose solution were mechanically stronger after equilibration at 0 and 22% RH when compared to their counterpart equilibrated at 75% RH. Immersion for more than 24 h resulted in similar mechanical strength irrespective of the RH. PMID:10820103

  5. The thermomechanical stability of micro-solid oxide fuel cells fabricated on anodized aluminum oxide membranes

    NASA Astrophysics Data System (ADS)

    Kwon, Chang-Woo; Lee, Jae-Il; Kim, Ki-Bum; Lee, Hae-Weon; Lee, Jong-Ho; Son, Ji-Won

    2012-07-01

    The thermomechanical stability of micro-solid oxide fuel cells (micro-SOFCs) fabricated on an anodized aluminum oxide (AAO) membrane template is investigated. The full structure consists of the following layers: AAO membrane (600 nm)/Pt anode/YSZ electrolyte (900 nm)/porous Pt cathode. The utilization of a 600-nm-thick AAO membrane significantly improves the thermomechanical stability due to its well-known honeycomb-shaped nanopore structure. Moreover, the Pt anode layer deposited in between the AAO membrane and the YSZ electrolyte preserves its integrity in terms of maintaining the triple-phase boundary (TPB) and electrical conductivity during high-temperature operation. Both of these results guarantee thermomechanical stability of the micro-SOFC and extend the cell lifetime, which is one of the most critical issues in the fabrication of freestanding membrane-type micro-SOFCs.

  6. Protactinium distribution in a fluoride melt in the presence of solid oxide phases

    SciTech Connect

    Alekseev, V.A.; Ziv, V.S.; Morozova, Z.E.

    1989-01-01

    Measurements have been made on protactinium distributions between molten lithium and sodium fluorides and solid lanthanum or zirconium oxides as affected by time, amount of solid, and amount of gas (air of argon) at 1023 K. Protactinium can be extracted quantitatively from LiF-NaF melts by the two oxides. It is found that all the regularities previously reported for actinoid distributions in halide liquids in the presence of oxides apply to protactinium.

  7. Life cycle sustainability of solid oxide fuel cells: From methodological aspects to system implications

    NASA Astrophysics Data System (ADS)

    Mehmeti, Andi; McPhail, Stephen J.; Pumiglia, Davide; Carlini, Maurizio

    2016-09-01

    This study reviews the status of life cycle assessment (LCA) of Solid Oxide Fuel Cells (SOFCs) and methodological aspects, communicates SOFC environmental performance, and compares the environmental performance with competing power production technologies using a life cycle perspective. Results indicate that power generation using SOFCs can make a significant contribution to the aspired-to greener energy future. Despite superior environmental performance, empirical studies indicate that economic performance is predominantly the highest-ranked criterion in the decision making process. Future LCA studies should attempt to employ comprehensive dynamic multi-criteria environmental impact analysis coupled with economic aspects, to allow a robust comparison of results. A methodology framework is proposed to achieve simultaneously ambitious socio-economic and environmental objectives considering all life cycle stages and their impacts.

  8. Platinum-based nanocomposite electrodes for low-temperature solid oxide fuel cells with extended lifetime

    NASA Astrophysics Data System (ADS)

    Lee, Yoon Ho; Cho, Gu Young; Chang, Ikwhang; Ji, Sanghoon; Kim, Young Beom; Cha, Suk Won

    2016-03-01

    Due to its high catalytic activity and convenient fabrication procedure that uses physical vapor deposition (PVD), nanofabricated platinum (Pt) is widely used for low temperature operating solid oxide fuel cells (LT-SOFC). However, the poor thermal stability of nanofabricated Pt accelerates cell performance degradation. To solve this problem, we apply a thermal barrier coating and use the dispersion hardening process for the nanofabrication of Pt by sputter device. Through morphological and electrochemical data, GDC modified nano-porous Pt electrodes shows improved performance and thermal stability at the operating temperature of 500 °C. While the peak power density of pure Pt sample is 6.16 mW cm-2 with a performance degradation of 43% in an hour, the peak power density of the GDC modified Pt electrodes are in range of 7.42-7.91 mW cm-2 with a 7-16% of performance degradation.

  9. Analysis of a Planar Solid Oxide Fuel Cell based Automotive Auxiliary Power Unit

    SciTech Connect

    Keegan, Kevin R.; Khaleel, Mohammad A. ); Chick, Lawrence A. ); Recknagle, Kurtis P. ); Simner, Steve P. ); Deibler, John E. )

    2003-07-01

    The solid oxide fuel cell (SOFC) system has emerged as an important technology for automotive and stationary applications. Modeling and simulation of the SOFC system have been utilized as an integral tool in an accelerated joint SOFC system development program. Development of unique modeling approaches and their results are discussed and compared with experimental performance. One dimensional system level analysis using Aspen with an embedded stack electro-chemical model was performed resulting in effective sub-system partitioning and requirements definition. Further, a three-dimensional integrated electro-chemical/thermal/computational fluid dynamics analysis of steady-state operation was employed. The combination of one-dimensional and three-dimensional environments led to effective performance projection at all levels in the system, resulting in optimization of overall system performance early in the design cycle.

  10. Three-dimensional ionic conduction in the strained electrolytes of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Han, Yupei; Zou, Minda; Lv, Weiqiang; Mao, Yiwu; Wang, Wei; He, Weidong

    2016-05-01

    Flexible power sources including fuel cells and batteries are the key to realizing flexible electronic devices with pronounced foldability. To understand the bending effects in these devices, theoretical analysis on three-dimensional (3-D) lattice bending is necessary. In this report, we derive a 3-D analytical model to analyze the effects of electrolyte crystal bending on ionic conductivity in flexible solid-state batteries/fuel cells. By employing solid oxide fuel cells as a materials' platform, the intrinsic parameters of bent electrolyte materials, including lattice constant, Young's modulus, and Poisson ratio, are evaluated. Our work facilitates the rational design of highly efficient flexible electrolytes for high-performance flexible device applications.

  11. Development of Mixed Ion-Electron Conducting Metal Oxides for Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Kan, Wang Hay

    A solid oxide fuel cell (SOFC) is an energy conversion device, which directly converts chemical fuels (e.g., H2, C xHy) into electricity and heat with high efficiency up to 90%. The by-product of CO2 can be safely sequestrated or subsequently chemically transformed back into fuels (e.g., CO, CH 4) by electrolysis using renewable energy sources such as solar and wind. The state-of-the-art Ni-YSZ anode is de-activated in the presence of ppm level of H2S and forming coke in hydrocarbons. Currently, mixed ion and electron conductors (MIECs) are considered as alternatives for Ni-YSZ in SOFCs. The key goal of the research was to develop mixed ion-electron conducting metal oxides based on B-site disordered perovskite-type Ba(Ca,Nb)1-x MxO3-delta (M = Mn, Fe, Co), the B-site 1:1 ordered perovskite-type (M = Mn, Fe, Co) and the Sr2PbO4-type Sr2Ce1-xPrxO4 for SOFCs. Ba2(Ca,Nb)2-xMxO6-delta was chemically stable in 30 ppm levels of H2S at 600 °C for 24 h and in pure CO2 at 800 °C for 24 h. The thermal expansion coefficients (TEC) of the as-prepared ordered perovskites was found to be comparable to Zr0.84Y0.16O1.92 (YSZ). The near-surface concentration of Fe2+ in Ba2Ca 0.67Fe0.33NbO6-delta was found to be about 3 times higher than that in the bulk sample. The electrochemical performance of Ba2Ca0.67M0.33NbO6-delta was assessed by ac impedance spectroscopy using a YSZ supported half-cell. The area specific polarization resistance (ASR) of all samples was found to decrease with increasing temperature. The ASR for H2 gas oxidation can be correlated to the higher concentration of low valence Fe2+ species near-surface (nano-scale). BaCa0.335M0.165Nb0.5O3-delta crystallizes in the B-site disordered primitive perovskite (space group Pm-3m) at 900 °C in air, which can be converted into the B-site 1:2 ordered perovskite (space group P-3m1) at 1200 °C and the B-site 1:1 ordered double perovskite phase (space group Fm-3m ) at 1300 °C. The chemical stability of the perovskites in CO

  12. Solid rocket booster performance evaluation model. Volume 2: Users manual

    NASA Technical Reports Server (NTRS)

    1974-01-01

    This users manual for the solid rocket booster performance evaluation model (SRB-II) contains descriptions of the model, the program options, the required program inputs, the program output format and the program error messages. SRB-II is written in FORTRAN and is operational on both the IBM 370/155 and the MSFC UNIVAC 1108 computers.

  13. DEVELOPMENT OF SUSPENDED SOLIDS QUALITY CONTROL AND PERFORMANCE EVALUATION SAMPLES

    EPA Science Inventory

    A two phase study was conducted to develop a synthetic suspended solids sample for use as quality control check and performance evaluation within environmental monitoring laboratories. The first phase consisted of a feasibility study to determine compounds that exhibited the opti...

  14. Lateral solid-phase epitaxy of oxide thin films on glass substrate seeded with oxide nanosheets.

    PubMed

    Taira, Kenji; Hirose, Yasushi; Nakao, Shoichiro; Yamada, Naoomi; Kogure, Toshihiro; Shibata, Tatsuo; Sasaki, Takayoshi; Hasegawa, Tetsuya

    2014-06-24

    We developed a technique to fabricate oxide thin films with uniaxially controlled crystallographic orientation and lateral size of more than micrometers on amorphous substrates. This technique is lateral solid-phase epitaxy, where epitaxial crystallization of amorphous precursor is seeded with ultrathin oxide nanosheets sparsely (≈10% coverage) deposited on the substrate. Transparent conducting Nb-doped anatase TiO2 thin films were fabricated on glass substrates by this technique. Perfect (001) orientation and large grains with lateral sizes up to 10 μm were confirmed by X-ray diffraction, atomic force microscopy, and electron beam backscattering diffraction measurements. As a consequence of these features, the obtained film exhibited excellent electrical transport properties comparable to those of epitaxial thin films on single-crystalline substrates. This technique is a versatile method for fabricating high-quality oxide thin films other than anatase TiO2 and would increase the possible applications of oxide-based thin film devices. PMID:24867286

  15. TAPE CALENDERING MANUFACTURING PROCESS FOR MULTILAYER THIN-FILM SOLID OXIDE FUEL CELLS

    SciTech Connect

    Nguyen Minh; Kurt Montgomery

    2004-10-01

    This report summarizes the work performed by Hybrid Power Generation Systems, LLC during the Phases I and II under Contract DE-AC26-00NT40705 for the U. S. Department of Energy, National Energy Technology Laboratory (DOE/NETL) entitled ''Tape Calendering Manufacturing Process For Multilayer Thin-Film Solid Oxide Fuel Cells''. The main objective of this project was to develop the manufacturing process based on tape calendering for multilayer solid oxide fuel cells (SOFC's) using the unitized cell design concept and to demonstrate cell performance under specified operating conditions. Summarized in this report is the development and improvements to multilayer SOFC cells and the unitized cell design. Improvements to the multilayer SOFC cell were made in electrochemical performance, in both the anode and cathode, with cells demonstrating power densities of nearly 0.9 W/cm{sup 2} for 650 C operation and other cell configurations showing greater than 1.0 W/cm{sup 2} at 75% fuel utilization and 800 C. The unitized cell design was matured through design, analysis and development testing to a point that cell operation at greater than 70% fuel utilization was demonstrated at 800 C. The manufacturing process for both the multilayer cell and unitized cell design were assessed and refined, process maps were developed, forming approaches explored, and nondestructive evaluation (NDE) techniques examined.

  16. Method and apparatus for assembling solid oxide fuel cells

    DOEpatents

    Szreders, Bernard E.; Campanella, Nicholas

    1989-01-01

    A plurality of jet air tubes are supported and maintained in a spaced matrix array by a positioning/insertion assembly for insertion in respective tubes of a solid oxide fuel cell (SOFC) in the assembly of an SOFC module. The positioning/insertion assembly includes a plurality of generally planar, elongated, linear vanes which are pivotally mounted at each end thereof to a support frame. The vanes, which each include a plurality of spaced slots along the facing edges thereof, may be pivotally displaced from a generally vertical orientation, wherein each jet air tube is positioned within and engaged by the aligned slots of a plurality of paired upper and lower vanes to facilitate their insertion in respective aligned SOFC tubes arranged in a matrix array, to an inclined orientation, wherein the jet air tubes may be removed from the positioning/insertion assembly after being inserted in the SOFC tubes. A rectangular compression assembly of adjustable size is adapted to receive and squeeze a matrix of SOFC tubes so as to compress the inter-tube nickel felt conductive pads which provide series/parallel electrical connection between adjacent SOFCs, with a series of increasingly larger retainer frames used to maintain larger matrices of SOFC tubes in position. Expansion of the SOFC module housing at the high operating temperatures of the SOFC is accommodated by conductive, flexible, resilient expansion, connector bars which provide support and electrical coupling at the top and bottom of the SOFC module housing.

  17. Impacts of environmental product legislation on solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Wright, E. I.; Rahimifard, S.; Clegg, A. J.

    Ongoing development of solid oxide fuel cell (SOFC) technology coincides with a rapid increase in legislation aiming to control the environmental impacts of products across their life cycle. A risk-based method is used to explore the potential future impacts of this body of legislation on the technology. Legislation controlling the use of hazardous materials is one area of significance. Under the new European REACH Regulation some nickel compounds, used widely throughout general industry but also in the fabrication of anode structures, may fall under the classification of a substance of very high concern (SVHC) in future, which presents a risk of restrictions being placed on their continued use. This risk must drive the development of alternative anode materials, or requires the SOFC industry to identify a socio-economic argument justifying exemption from any future restrictions. A legislative trend establishing recycling requirements for end-of-life products is also identified as having a potential future impact on the technology. Recycling strategies for SOFC products must be considered, prior to commercialisation. It is proposed that failure to meet these future environmental requirements may be detrimental to the perception of SOFC technology, the demand for which is substantially driven by the environmental benefits offered over incumbent power generation technologies. The consideration of these issues in the design of commercial products will mitigate this risk.

  18. Formation of thin walled ceramic solid oxide fuel cells

    DOEpatents

    Claar, Terry D.; Busch, Donald E.; Picciolo, John J.

    1989-01-01

    To reduce thermal stress and improve bonding in a high temperature monolithic solid oxide fuel cell (SOFC), intermediate layers are provided between the SOFC's electrodes and electrolyte which are of different compositions. The intermediate layers are comprised of a blend of some of the materials used in the electrode and electrolyte compositions. Particle size is controlled to reduce problems involving differential shrinkage rates of the various layers when the entire structure is fired at a single temperature, while pore formers are provided in the electrolyte layers to be removed during firing for the formation of desired pores in the electrode layers. Each layer includes a binder in the form of a thermosetting acrylic which during initial processing is cured to provide a self-supporting structure with the ceramic components in the green state. A self-supporting corrugated structure is thus formed prior to firing, which the organic components of the binder and plasticizer removed during firing to provide a high strength, high temperature resistant ceramic structure of low weight and density.

  19. Electrochemical reduction of CO 2 in solid oxide electrolysis cells

    NASA Astrophysics Data System (ADS)

    Zhan, Zhongliang; Zhao, Lin

    This paper describes results on the electrochemical reduction of carbon dioxide using the same device as the typical planar nickel-YSZ cermet electrode supported solid oxide fuel cells (H 2-CO 2, Ni-YSZ|YSZ|LSCF-GDC, LSCF, air). Operation in both the fuel cell and the electrolysis mode indicates that the electrodes could work reversibly for the charge transfer processes. An electrolysis current density of ≈1 A cm -2 is observed at 800 °C and 1.3 V for an inlet mixtures of 25% H 2-75% CO 2. Mass spectra measurement suggests that the nickel-YSZ cermet electrode is highly effective for reduction of CO 2 to CO. Analysis of the gas transport in the porous electrode and the adsorption/desorption process over the nickel surface indicates that the cathodic reactions are probably dominated by the reduction of steam to hydrogen, whereas carbon monoxide is mainly produced via the reverse water gas shift reaction.

  20. Indium tin oxide for solid-state image sensors

    NASA Astrophysics Data System (ADS)

    Weijtens, Christianus Hermanus L.

    Solid State Image Sensors (SSIS) which convert light into an electrical signal are introduced and transparent conductive materials and their deposition methods are reviewed as a solution to imager problems. The development of basic tools to enable replacement of poly-Si by Indium Tin Oxide (ITO) in SSIS is addressed. The installation and optimization of deposition equipment, the development of deposition and process technology of ITO, and the implementation and application of ITO in an image sensor are studied. Deposition rate and homogeneity and morphology and parameters like gas composition, power, pressure and substrate temperature are considered. Scope is limited to a first generation frame transfer imager with only one ITO layer although some concepts of an all ITO imager are discussed. The sensor used is a redesign of the accordion imager. All requirements imposed on ITO were met and the usefulness of the developed technology was demonstrated by implementing ITO in an imager. The characteristics of a constructed frame-transfer image sensor in which half the gates in the light sensitive part were replaced by ITO gates are discussed.

  1. Glass/Ceramic Composites for Sealing Solid Oxide Fuel Cells

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P.; Choi, Sung R.

    2007-01-01

    A family of glass/ceramic composite materials has been investigated for use as sealants in planar solid oxide fuel cells. These materials are modified versions of a barium calcium aluminosilicate glass developed previously for the same purpose. The composition of the glass in mole percentages is 35BaO + 15CaO + 5Al2O3 + 10B2O3 + 35SiO2. The glass seal was found to be susceptible to cracking during thermal cycling of the fuel cells. The goal in formulating the glass/ ceramic composite materials was to (1) retain the physical and chemical advantages that led to the prior selection of the barium calcium aluminosilicate glass as the sealant while (2) increasing strength and fracture toughness so as to reduce the tendency toward cracking. Each of the composite formulations consists of the glass plus either of two ceramic reinforcements in a proportion between 0 and 30 mole percent. One of the ceramic reinforcements consists of alumina platelets; the other one consists of particles of yttria-stabilized zirconia wherein the yttria content is 3 mole percent (3YSZ). In preparation for experiments, panels of the glass/ceramic composites were hot-pressed and machined into test bars.

  2. PRESSURIZED SOLID OXIDE FUEL CELL/GAS TURBINE POWER SYSTEM

    SciTech Connect

    W.L. Lundberg; G.A. Israelson; R.R. Moritz; S.E. Veyo; R.A. Holmes; P.R. Zafred; J.E. King; R.E. Kothmann

    2000-02-01

    Power systems based on the simplest direct integration of a pressurized solid oxide fuel cell (SOFC) generator and a gas turbine (GT) are capable of converting natural gas fuel energy to electric power with efficiencies of approximately 60% (net AC/LHV), and more complex SOFC and gas turbine arrangements can be devised for achieving even higher efficiencies. The results of a project are discussed that focused on the development of a conceptual design for a pressurized SOFC/GT power system that was intended to generate 20 MWe with at least 70% efficiency. The power system operates baseloaded in a distributed-generation application. To achieve high efficiency, the system integrates an intercooled, recuperated, reheated gas turbine with two SOFC generator stages--one operating at high pressure, and generating power, as well as providing all heat needed by the high-pressure turbine, while the second SOFC generator operates at a lower pressure, generates power, and provides all heat for the low-pressure reheat turbine. The system cycle is described, major system components are sized, the system installed-cost is estimated, and the physical arrangement of system components is discussed. Estimates of system power output, efficiency, and emissions at the design point are also presented, and the system cost of electricity estimate is developed.

  3. Reinforced composite sealants for solid oxide fuel cell applications

    NASA Astrophysics Data System (ADS)

    Gross, Sonja M.; Federmann, Dirk; Remmel, Josef; Pap, Michael

    Glass-ceramic sealants are commonly used as joining materials for planar solid oxide fuel cells stacks. Several requirements need to be fulfilled by these materials: beside of electrical insulation and appropriate thermal expansion, a good adhesion on the ceramic and metallic components of a SOFC stack is necessary to form a gas-tight joint. Even though the joining process might have been successful, failures and leaks often occur during the stack operation due to fracture of the brittle material under thermal stresses or during thermal cycling of the components. This study focusses on composite materials consisting of a glass matrix based on the system of BaO-CaO-SiO 2 and various filler materials, e.g. yttria-stabilized zirconia fibres or particles and silver particles. In order to evaluate a possible reinforcing influence of the filler material of the composite, tensile strength tests were carried out on circular butt joints. The highest strength values were found for the composite material with addition of silver particles, followed by the glass matrix itself without any filler addition and the lowest values were measured for the composite with YSZ particles. SEM investigations of cross-sections of the joints elucidated these results by the microstructure of the glass-ceramic sealants.

  4. Microstructural coarsening effects on redox instability and mechanical damage in solid oxide fuel cell anodes

    NASA Astrophysics Data System (ADS)

    Abdeljawad, F.; Haataja, M.

    2013-11-01

    In state-of-the-art high temperature solid oxide fuel cells (SOFCs), a porous composite of nickel and yttria stabilized zirconia (Ni/YSZ) is employed as the anode. The rapid oxidation of Ni into NiO is regarded as the main cause of the so-called reduction-oxidation (redox) instability in Ni/YSZ anodes, due to the presence of extensive bulk volume changes associated with this reaction. As a consequence, the development of internal stresses can lead to performance degradation and/or structural failure. In this study, we employ a recently developed continuum formalism to quantify the mechanical deformation behavior and evolution of internal stresses in Ni/YSZ porous anodes due to re-oxidation. In our approach, a local failure criterion is coupled to the continuum framework in order to account for the heterogeneous damage accumulation in the YSZ phase. The hallmark of our approach is the ability to track the spatial evolution of mechanical damage and capture the interaction of YSZ damaged regions with the local microstructure. Simulation results highlight the importance of the microstructure characterized by Ni to YSZ particle size ratio on the redox behavior and damage accumulation in as-synthesized SOFC anode systems. Moreover, a redox-strain-to-failure criterion is developed to quantify the degree by which coarsened anode microstructures become more susceptible to mechanical damage during re-oxidation.

  5. Extended Durability Testing of an External Fuel Processor for a Solid Oxide Fuel Cell (SOFC)

    SciTech Connect

    Mark Perna; Anant Upadhyayula; Mark Scotto

    2012-11-05

    Durability testing was performed on an external fuel processor (EFP) for a solid oxide fuel cell (SOFC) power plant. The EFP enables the SOFC to reach high system efficiency (electrical efficiency up to 60%) using pipeline natural gas and eliminates the need for large quantities of bottled gases. LG Fuel Cell Systems Inc. (formerly known as Rolls-Royce Fuel Cell Systems (US) Inc.) (LGFCS) is developing natural gas-fired SOFC power plants for stationary power applications. These power plants will greatly benefit the public by reducing the cost of electricity while reducing the amount of gaseous emissions of carbon dioxide, sulfur oxides, and nitrogen oxides compared to conventional power plants. The EFP uses pipeline natural gas and air to provide all the gas streams required by the SOFC power plant; specifically those needed for start-up, normal operation, and shutdown. It includes a natural gas desulfurizer, a synthesis-gas generator and a start-gas generator. The research in this project demonstrated that the EFP could meet its performance and durability targets. The data generated helped assess the impact of long-term operation on system performance and system hardware. The research also showed the negative impact of ambient weather (both hot and cold conditions) on system operation and performance.

  6. Operando X-ray Investigation of Electrode/Electrolyte Interfaces in Model Solid Oxide Fuel Cells

    PubMed Central

    2016-01-01

    We employed operando anomalous surface X-ray diffraction to investigate the buried interface between the cathode and the electrolyte of a model solid oxide fuel cell with atomic resolution. The cell was studied under different oxygen pressures at elevated temperatures and polarizations by external potential control. Making use of anomalous X-ray diffraction effects at the Y and Zr K-edges allowed us to resolve the interfacial structure and chemical composition of a (100)-oriented, 9.5 mol % yttria-stabilized zirconia (YSZ) single crystal electrolyte below a La0.6Sr0.4CoO3−δ (LSC) electrode. We observe yttrium segregation toward the YSZ/LSC electrolyte/electrode interface under reducing conditions. Under oxidizing conditions, the interface becomes Y depleted. The yttrium segregation is corroborated by an enhanced outward relaxation of the YSZ interfacial metal ion layer. At the same time, an increase in point defect concentration in the electrolyte at the interface was observed, as evidenced by reduced YSZ crystallographic site occupancies for the cations as well as the oxygen ions. Such changes in composition are expected to strongly influence the oxygen ion transport through this interface which plays an important role for the performance of solid oxide fuel cells. The structure of the interface is compared to the bare YSZ(100) surface structure near the microelectrode under identical conditions and to the structure of the YSZ(100) surface prepared under ultrahigh vacuum conditions. PMID:27346923

  7. Mesoporous MnCeOx solid solutions for low temperature and selective oxidation of hydrocarbons

    PubMed Central

    Zhang, Pengfei; Lu, Hanfeng; Zhou, Ying; Zhang, Li; Wu, Zili; Yang, Shize; Shi, Hongliang; Zhu, Qiulian; Chen, Yinfei; Dai, Sheng

    2015-01-01

    The development of noble-metal-free heterogeneous catalysts that can realize the aerobic oxidation of C–H bonds at low temperature is a profound challenge in the catalysis community. Here we report the synthesis of a mesoporous Mn0.5Ce0.5Ox solid solution that is highly active for the selective oxidation of hydrocarbons under mild conditions (100–120 °C). Notably, the catalytic performance achieved in the oxidation of cyclohexane to cyclohexanone/cyclohexanol (100 °C, conversion: 17.7%) is superior to those by the state-of-art commercial catalysts (140–160 °C, conversion: 3-5%). The high activity can be attributed to the formation of a Mn0.5Ce0.5Ox solid solution with an ultrahigh manganese doping concentration in the CeO2 cubic fluorite lattice, leading to maximum active surface oxygens for the activation of C–H bonds and highly reducible Mn4+ ions for the rapid migration of oxygen vacancies from the bulk to the surface. PMID:26469151

  8. Mesoporous MnCeOx solid solutions for low temperature and selective oxidation of hydrocarbons

    DOE PAGESBeta

    Zhang, Pengfei; Lu, Hanfeng; Zhou, Ying; Zhang, Li; Wu, Zili; Yang, Shize; Shi, Hongliang; Zhu, Qiulian; Chen, Yinfei; Dai, Sheng

    2015-10-15

    The development of noble-metal-free heterogeneous catalysts that can realize the aerobic oxidation of C–H bonds at low temperature is a profound challenge in the catalysis community. Here we report the synthesis of a mesoporous Mn0.5Ce0.5Ox solid solution that is highly active for the selective oxidation of hydrocarbons under mild conditions (100–120 °C). Notably, the catalytic performance achieved in the oxidation of cyclohexane to cyclohexanone/cyclohexanol (100 °C, conversion: 17.7%) is superior to those by the state-of-art commercial catalysts (140–160 °C, conversion: 3-5%). Finally, the high activity can be attributed to the formation of a Mn0.5Ce0.5Ox solid solution with an ultrahigh manganesemore » doping concentration in the CeO2 cubic fluorite lattice, leading to maximum active surface oxygens for the activation of C–H bonds and highly reducible Mn4+ ions for the rapid migration of oxygen vacancies from the bulk to the surface.« less

  9. Investigation into the effects of sulfur on syngas reforming inside a solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Li, Ting Shuai; Xu, Min; Gao, Chongxin; Wang, Baoqing; Liu, Xiyun; Li, Baihai; Wang, Wei Guo

    2014-07-01

    The electrochemical performance and long-term durability of a solid oxide fuel cell have been evaluated with a simulated coal syngas containing 2 ppm H2S as fuel. The resulting impedance spectra indicate that no observable power loss is caused by the addition of 2 ppm H2S, and the cell shows stability of nearly 500 h at 0.625 A cm-2. The composition of mixed gas is analyzed both at a current load of 0.625 A cm-2 and open circuit state. Hydrogen and carbon monoxide are directly consumed as fuels at the anode side, whereas methane stays unchanged during the operation. It seems the internal carbohydrate reforming and impurity poisoning interacts and weakens the poisoning effects. The oxidation of H2 and the water gas shift reaction take advantages over methane reforming at the cell operational conditions.

  10. Energy and exergy analysis of an ethanol reforming process for solid oxide fuel cell applications.

    PubMed

    Tippawan, Phanicha; Arpornwichanop, Amornchai

    2014-04-01

    The fuel processor in which hydrogen is produced from fuels is an important unit in a fuel cell system. The aim of this study is to apply a thermodynamic concept to identify a suitable reforming process for an ethanol-fueled solid oxide fuel cell (SOFC). Three different reforming technologies, i.e., steam reforming, partial oxidation and autothermal reforming, are considered. The first and second laws of thermodynamics are employed to determine an energy demand and to describe how efficiently the energy is supplied to the reforming process. Effect of key operating parameters on the distribution of reforming products, such as H2, CO, CO2 and CH4, and the possibility of carbon formation in different ethanol reformings are examined as a function of steam-to-ethanol ratio, oxygen-to-ethanol ratio and temperatures at atmospheric pressure. Energy and exergy analysis are performed to identify the best ethanol reforming process for SOFC applications. PMID:24561628

  11. PEALD YSZ-based bilayer electrolyte for thin film-solid oxide fuel cells.

    PubMed

    Yu, Wonjong; Cho, Gu Young; Hong, Soonwook; Lee, Yeageun; Kim, Young Beom; An, Jihwan; Cha, Suk Won

    2016-10-14

    Yttria-stabilized zirconia (YSZ) thin film electrolyte deposited by plasma enhanced atomic layer deposition (PEALD) was investigated. PEALD YSZ-based bi-layered thin film electrolyte was employed for thin film solid oxide fuel cells on nanoporous anodic aluminum oxide substrates, whose electrochemical performance was compared to the cell with sputtered YSZ-based electrolyte. The cell with PEALD YSZ electrolyte showed higher open circuit voltage (OCV) of 1.0 V and peak power density of 182 mW cm(-2) at 450 °C compared to the one with sputtered YSZ electrolyte(0.88 V(OCV), 70 mW cm(-2)(peak power density)). High OCV and high power density of the cell with PEALD YSZ-based electrolyte is due to the reduction in ohmic and activation losses as well as the gas and electrical current tightness. PMID:27595193

  12. Testing of a Catalytic Partial Oxidation Diesel Reformer with a Solid Oxide Fuel Cell System

    SciTech Connect

    Lyman Frost; Bob Carrington; Rodger McKain; Dennis Witmer

    2005-03-01

    Rural Alaska currently uses diesel generator sets to produce much of its power. The high energy content of diesel (i.e. ~140,000 BTU per gallon) makes it the fuel of choice because this reduces the volume of fuel that must be transported, stored, and consumed in generating the power. There is an existing investment in infrastructure for the distribution and use of diesel fuel. Problems do exist, however, in that diesel generators are not very efficient in their use of diesel, maintenance levels can be rather high as systems age, and the environmental issues related to present diesel generators are of concern. The Arctic Energy Technology Development Laboratory at the University of Alaska -- Fairbanks is sponsoring a project to address the issues mentioned above. The project takes two successful systems, a diesel reformer and a tubular solid oxide fuel cell unit, and jointly tests those systems with the objective of producing a for-purpose diesel fueled solid oxide fuel cell system that can be deployed in rural Alaska. The reformer will convert the diesel to a mixture of carbon monoxide and hydrogen that can be used as a fuel by the fuel cell. The high temperature nature of the solid oxide fuel cell (SOFC is capable of using this mixture to generate electricity and provide usable heat with higher efficiency and lower emissions. The high temperature nature of the SOFC is more compatible with the arctic climate than are low temperature technologies such as the proton exchange membrane fuel cells. This paper will look at the interaction of a SOFC system that is designed to internally reform methane and a catalytic partial oxidation (CPOX) diesel reformer. The diesel reformer produces a reformate that is approximately 140 BTU per scf (after removal of much of the reformate water) as compared to a methane based reformate that is over twice that value in BTU content. The project also considers the effect of altitude since the test location will be at 4800 feet with the

  13. MOF-Derived Tungstated Zirconia as Strong Solid Acids toward High Catalytic Performance for Acetalization.

    PubMed

    Wang, Peng; Feng, Jian; Zhao, Yupei; Wang, Shaobin; Liu, Jian

    2016-09-14

    A strong solid acid, tungstated zirconia (WZ), has been prepared first using tungstate immobilized UiO-66 as precursors through a "double-solvent" impregnation method under mild calcination temperature. With moderate W contents, the as-synthesized WZ catalysts possess a high density of acid sites, and the proper heat treatment also has facilely led to a bunch of oligomeric tungsten clusters on stabilized tetragonal ZrO2. The resultant solid acids show an improved catalytic performance toward the benzaldehyde's acetalization in comparison with traditional zirconium hydroxide-prepared WZ. Notably, due to large surface area and additionally introduced strong acid sites, the MOF-derived WZ catalysts afforded conversion up to 86.0%. The facile method endows the WZ catalysts with superior catalytic activities and excellent recyclability, thus opening a new avenue for preparation of metal oxide-based solid superacids and superbases. PMID:27557351

  14. Feasibility of alternative electrode materials for high temperature CO2 reduction on solid oxide electrolysis cell

    NASA Astrophysics Data System (ADS)

    Singh, Vandana; Muroyama, Hiroki; Matsui, Toshiaki; Hashigami, Satoshi; Inagaki, Toru; Eguchi, Koichi

    2015-10-01

    The electrochemical performance of Ni-gadolinia-doped ceria (GDC) cathode was studied for CO2 reduction on solid oxide electrolysis cell (SOEC) at 1000 °C and compared with that of Ni-yttria stabilized zirconia (Ni-YSZ) cathode. Ni-GDC cathode demonstrated higher performance for CO2 reduction. Furthermore, lanthanum strontium cobalt ferrite (LSCF) anode exhibited lower overpotential than lanthanum strontium manganite-yttria stabilized zirconia (LSM-YSZ) anode. Ni-GDC cathode and LSCF anode were found to be stable under a constant current density of -0.90 A cm-2 at 900 °C. Moreover, no substantial performance degradation was observed for the cell having Ni-GDC cathode and LSCF anode even after 9 h of electrolysis operation under a constant current density of -1.2 A cm-2 at 1000 °C.

  15. Efficiently exploiting the waste heat in solid oxide fuel cell by means of thermophotovoltaic cell

    NASA Astrophysics Data System (ADS)

    Liao, Tianjun; Cai, Ling; Zhao, Yingru; Chen, Jincan

    2016-02-01

    Through the combination of the current models of solid oxide fuel cells (SOFCs) and thermophotovoltaic cells (TPVCs), a new model of the hybrid device composed of an SOFC, a regenerator, and a TPVC with integrated back surface reflector (BSR) is proposed. Analytical expressions for the power output and efficiency of two subsystems and hybrid device are derived. The relations between the performance of the TPVC and the operating current density of the SOFC in the hybrid device are revealed. The performance characteristics of the hybrid device are discussed in detail. The maximum power output density is calculated. The optimally operating region of the hybrid device is determined, compared with the performance of the SOFC in the hybrid device. The choice criteria of some key parameters are given. Moreover, it is proved that the proposed model can exploit the waste heat produced in SOFCs more efficiently than other SOFC-based hybrid systems.

  16. 2500-Hour High Temperature Solid-Oxide Electrolyzer Long Duration Test

    SciTech Connect

    C. M. Stoots; J. E. O'Brien; K. G. Condie; L. Moore-McAteer; J. J. Hartvigsen; D. Larsen

    2009-11-01

    The Idaho National Laboratory (INL) has been developing the concept of using solid oxide fuel cells as electrolyzers for large-scale, high-temperature (efficient), hydrogen production. This program is sponsored by the U.S. Department of Energy under the Nuclear Hydrogen Initiative. Utilizing a fuel cell as an electrolyzer introduces some inherent differences in cell operating conditions. In particular, the performance of fuel cells operated as electrolyzers degrades with time faster. This issue of electrolyzer cell and stack performance degradation over time has been identified as a major barrier to technology development. Consequently, the INL has been working together with Ceramatec, Inc. (Salt Lake City, Utah) to improve the long-term performance of high temperature electrolyzers. As part of this research partnership, the INL conducted a 2500 hour test of a Ceramatec designed and produced stack operated in the electrolysis mode. This report will provide a summary of experimental results for this long duration test.

  17. High Temperature Solid-Oxide Electrolyzer 2500 Hour Test Results At The Idaho National Laboratory

    SciTech Connect

    Carl Stoots; James O'Brien; Stephen Herring; Keith Condie; Lisa Moore-McAteer; Joseph J. Hartvigsen; Dennis Larsen

    2009-11-01

    The Idaho National Laboratory (INL) has been developing the concept of using solid oxide fuel cells as electrolyzers for large-scale, high-temperature (efficient), hydrogen production. This program is sponsored by the U.S. Department of Energy under the Nuclear Hydrogen Initiative. Utilizing a fuel cell as an electrolyzer introduces some inherent differences in cell operating conditions. In particular, the performance of fuel cells operated as electrolyzers degrades with time faster. This issue of electrolyzer cell and stack performance degradation over time has been identified as a major barrier to technology development. Consequently, the INL has been working together with Ceramatec, Inc. (Salt Lake City, Utah) to improve the long-term performance of high temperature electrolyzers. As part of this research partnership, the INL conducted a 2500 hour test of a Ceramatec designed and produced stack operated in the electrolysis mode. This paper will provide a summary of experimental results to date for this ongoing test.

  18. Effects of ion irradiation on solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Cheng, Jeremy

    The solid oxide fuel cell (SOFC) is an electrochemical device that converts chemical to electrical energy. It is usually based around an oxide conducting ceramic electrolyte that requires temperatures above 800°C to operate. There are many advantages to lowering this operation temperature such as more gas sealing options and more efficient startup. One of the key limitations is in the transport of ions across the electrolyte. The most common electrolyte material used is Yttria-Stabilized Zirconia (YSZ). The ionic conductivity can be greatly affected by grain boundaries, dislocations, and point defects. In this study, dislocations were introduced by heavy ion irradiation. Irradiation with Xe+ or Ar+ produced a large number of point defects and dislocations via a mechanism similar to Frank partial dislocation formation. The dislocation density was on the order of 1012/cm2 and the Burgers vector was 1/2<110>. Heat treatment at temperatures from 800-1400°C changed the defect structure, eliminated point defects, and allowed dislocations to react and grow. Thin films of YSZ were deposited on silicon substrates using pulsed laser deposition (PLD). Films deposited on a metallized substrate were polycrystalline while films deposited directly onto conductive silicon could be epitaxially grown. Ion irradiation caused the film conductivity to drop by a factor of 2-3 due to additional point defects in the film. Heat treatment removed these point defects allowing the conductivity to recover. A novel method was developed to produce freestanding YSZ membranes without a silicon substrate by using the Focused Ion Beam (FIB). Thick, single-crystal YSZ pieces were thinned using in-situ X-Ray Energy Dispersive Spectroscopy (EDS) for end point detection. The final membranes were single crystal, less than 350nm thick, and pinhole free. IV curves and impedance measurements were made after irradiation and heat treatment. The conductivity showed similar trends to the PLD deposited thin

  19. Ti-doped molybdenum-based perovskites as anodes for solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    He, Beibei; Wang, Zhenbin; Zhao, Ling; Pan, Xin; Wu, Xiaojun; Xia, Changrong

    2013-11-01

    Ti doping is found to increase the stability of Sr2NiMoO6 perovskite oxides in reducing atmosphere. The composition Sr2TiNi0.5Mo0.5O6 (STNM) is further evaluated as a potential oxide anode for solid oxide fuel cells (SOFCs). Electrical conductivity, thermal expansion coefficient, surface exchange coefficient, chemical diffusion coefficient, and its electrochemical performance in single cells with La0.8Sr0.2Ga0.8Mg0.2O3-δ (LSGM) electrolytes are investigated. STNM exhibits a high conductivity of 17.5 S cm-1 at 800 °C at anodic atmosphere. The material shows good chemical and thermal expansion compatibilities with LSGM. To investigate the effect of Ti doping on the conduction properties, first-principle calculations are performed using the Vienna Ab initio Simulation. The strong Ti-O bond is held responsible for the enhanced structural stability of STNM under humidified H2 atmospheres, relative to that of the undoped system. The remarkable cell performance with both H2 and dry CH4 as the fuel indicates the potential ability of STNM to be used as SOFC anodes. These results obtained indicate that Sr2TiNi0.5Mo0.5O6 is a promising material for use as anode for intermediate temperature SOFCs.

  20. Promotion of water-mediated carbon removal by nanostructured barium oxide/nickel interfaces in solid oxide fuel cells

    PubMed Central

    Yang, Lei; Choi, YongMan; Qin, Wentao; Chen, Haiyan; Blinn, Kevin; Liu, Mingfei; Liu, Ping; Bai, Jianming; Tyson, Trevor A.; Liu, Meilin

    2011-01-01

    The existing Ni-yttria-stabilized zirconia anodes in solid oxide fuel cells (SOFCs) perform poorly in carbon-containing fuels because of coking and deactivation at desired operating temperatures. Here we report a new anode with nanostructured barium oxide/nickel (BaO/Ni) interfaces for low-cost SOFCs, demonstrating high power density and stability in C3H8, CO and gasified carbon fuels at 750°C. Synchrotron-based X-ray analyses and microscopy reveal that nanosized BaO islands grow on the Ni surface, creating numerous nanostructured BaO/Ni interfaces that readily adsorb water and facilitate water-mediated carbon removal reactions. Density functional theory calculations predict that the dissociated OH from H2O on BaO reacts with C on Ni near the BaO/Ni interface to produce CO and H species, which are then electrochemically oxidized at the triple-phase boundaries of the anode. This anode offers potential for ushering in a new generation of SOFCs for efficient, low-emission conversion of readily available fuels to electricity. PMID:21694705

  1. A micro-nano porous oxide hybrid for efficient oxygen reduction in reduced-temperature solid oxide fuel cells

    PubMed Central

    Da Han; Liu, Xuejiao; Zeng, Fanrong; Qian, Jiqin; Wu, Tianzhi; Zhan, Zhongliang

    2012-01-01

    Tremendous efforts to develop high-efficiency reduced-temperature (≤ 600°C) solid oxide fuel cells are motivated by their potentials for reduced materials cost, less engineering challenge, and better performance durability. A key obstacle to such fuel cells arises from sluggish oxygen reduction reaction kinetics on the cathodes. Here we reported that an oxide hybrid, featuring a nanoporous Sm0.5Sr0.5CoO3−δ (SSC) catalyst coating bonded onto the internal surface of a high-porosity La0.9Sr0.1Ga0.8Mg0.2O3−δ (LSGM) backbone, exhibited superior catalytic activity for oxygen reduction reactions and thereby yielded low interfacial resistances in air, e.g., 0.021 Ω cm2 at 650°C and 0.043 Ω cm2 at 600°C. We further demonstrated that such a micro-nano porous hybrid, adopted as the cathode in a thin LSGM electrolyte fuel cell, produced impressive power densities of 2.02 W cm−2 at 650°C and 1.46 W cm−2 at 600°C when operated on humidified hydrogen fuel and air oxidant. PMID:22708057

  2. Oxidation Resistance of Low Carbon Stainless Steel for Applications in Solid Oxide Fuel Cells

    SciTech Connect

    Ziomek-Moroz, Margaret; Covino, Bernard S., Jr.; Holcomb, Gordon R.; Cramer, Stephen D.; Bullard, Sophie J.; Matthes, Steven A.; Dunning, John S.; Alman, David E.; Singh, P.

    2003-10-01

    Alloys protected from corrosion by Cr2O3 (chromia) are recognized as potential replacements for LaCrO3–based ceramic materials currently used as bipolar separators (interconnects) in solid oxide fuel cells (SOFC). Stainless steels gain their corrosion resistance from the formation of chromia, when exposed to oxygen at elevated temperatures. Materials for interconnect applications must form uniform conductive oxide scales at 600–800o C while simultaneously exposed to air on the cathode side and mixtures of H2 - H2O, and, possibly, CHx and CO - CO2 on the anode side. In addition, they must possess good physical, mechanical, and thermal properties. Type 316L stainless steel was selected for the baseline study and development of an understanding of corrosion processes in complex gas environments. This paper discusses the oxidation resistance of 316L stainless steel exposed to dual SOFC environment for ~100 hours at ~900oK. The dual environment consisted of dry air on the cathode side of the specimen and a mixture of H2 and 3% H2O on the anode side. Post - corrosion surface evaluation involved the use of optical and scanning electron microscopy and x-ray diffraction analyses.

  3. Electrochemically Deposited Ceria Structures for Advanced Solid Oxide Fuel Cells

    NASA Astrophysics Data System (ADS)

    Brown, Evan C.

    As the pursuit towards emissions reduction intensifies with growing interest and nascent technologies, solid oxide fuel cells (SOFCs) remain an illustrious candidate for achieving our goals. Despite myriad advantages, SOFCs are still too costly for widespread deployment, even as unprecedented materials developments have recently emerged. This suggests that, in addition to informed materials selection, the necessary power output--and, thereby, cost-savings--gains must come from the fuel cell architecture. The work presented in this manuscript primarily investigates cathodic electrochemical deposition (CELD) as a scalable micro-/nanoscale fabrication tool for engineering ceria-based components in a SOFC assembly. Also, polymer sphere lithography was utilized to deposit fully connected, yet fully porous anti-dot metal films on yttira-stabilized zirconia (YSZ) with specific and knowable geometries, useful for mechanistic studies. Particular attention was given to anode structures, for which anti-dot metal films on YSZ served as composite substrates for subsequent CELD of doped ceria. By tuning the applied potential, a wide range of microstructures from high surface area coatings to planar, thin films was possible. In addition, definitive deposition was shown to occur on the electronically insulating YSZ surfaces, producing quality YSZ|ceria interfaces. These CELD ceria deposits exhibited promising electrochemical activity, as probed by A.C. Impedance Spectroscopy. In an effort to extend its usefulness as a SOFC fabrication tool, the CELD of ceria directly onto common SOFC cathode materials without a metallic phase was developed, as well as templated deposition schemes producing ceria nanowires and inverse opals.

  4. CRACK GROWTH ANALYSIS OF SOLID OXIDE FUEL CELL ELECTROLYTES

    SciTech Connect

    S. Bandopadhyay; N. Nagabhushana

    2003-10-01

    Defects and Flaws control the structural and functional property of ceramics. In determining the reliability and lifetime of ceramics structures it is very important to quantify the crack growth behavior of the ceramics. In addition, because of the high variability of the strength and the relatively low toughness of ceramics, a statistical design approach is necessary. The statistical nature of the strength of ceramics is currently well recognized, and is usually accounted for by utilizing Weibull or similar statistical distributions. Design tools such as CARES using a combination of strength measurements, stress analysis, and statistics are available and reasonably well developed. These design codes also incorporate material data such as elastic constants as well as flaw distributions and time-dependent properties. The fast fracture reliability for ceramics is often different from their time-dependent reliability. Further confounding the design complexity, the time-dependent reliability varies with the environment/temperature/stress combination. Therefore, it becomes important to be able to accurately determine the behavior of ceramics under simulated application conditions to provide a better prediction of the lifetime and reliability for a given component. In the present study, Yttria stabilized Zirconia (YSZ) of 9.6 mol% Yttria composition was procured in the form of tubes of length 100 mm. The composition is of interest as tubular electrolytes for Solid Oxide Fuel Cells. Rings cut from the tubes were characterized for microstructure, phase stability, mechanical strength (Weibull modulus) and fracture mechanisms. The strength at operating condition of SOFCs (1000 C) decreased to 95 MPa as compared to room temperature strength of 230 MPa. However, the Weibull modulus remains relatively unchanged. Slow crack growth (SCG) parameter, n = 17 evaluated at room temperature in air was representative of well studied brittle materials. Based on the results, further work

  5. DEVELOPMENT OF LOW-COST MANUFACTURING PROCESSES FOR PLANAR, MULTILAYER SOLID OXIDE FUEL CELL ELEMENTS

    SciTech Connect

    Scott Swartz; Matthew Seabaugh; William Dawson; Harlan Anderson; Tim Armstrong; Michael Cobb; Kirby Meacham; James Stephan; Russell Bennett; Bob Remick; Chuck Sishtla; Scott Barnett; John Lannutti

    2004-06-12

    This report summarizes the results of a four-year project, entitled, ''Low-Cost Manufacturing Of Multilayer Ceramic Fuel Cells'', jointly funded by the U.S. Department of Energy, the State of Ohio, and by project participants. The project was led by NexTech Materials, Ltd., with subcontracting support provided by University of Missouri-Rolla, Michael A. Cobb & Co., Advanced Materials Technologies, Inc., Edison Materials Technology Center, Gas Technology Institute, Northwestern University, and The Ohio State University. Oak Ridge National Laboratory, though not formally a subcontractor on the program, supported the effort with separate DOE funding. The objective of the program was to develop advanced manufacturing technologies for making solid oxide fuel cell components that are more economical and reliable for a variety of applications. The program was carried out in three phases. In the Phase I effort, several manufacturing approaches were considered and subjected to detailed assessments of manufacturability and development risk. Estimated manufacturing costs for 5-kW stacks were in the range of $139/kW to $179/kW. The risk assessment identified a number of technical issues that would need to be considered during development. Phase II development work focused on development of planar solid oxide fuel cell elements, using a number of ceramic manufacturing methods, including tape casting, colloidal-spray deposition, screen printing, spin-coating, and sintering. Several processes were successfully established for fabrication of anode-supported, thin-film electrolyte cells, with performance levels at or near the state-of-the-art. The work in Phase III involved scale-up of cell manufacturing methods, development of non-destructive evaluation methods, and comprehensive electrical and electrochemical testing of solid oxide fuel cell materials and components.

  6. Solid rocket booster performance evaluation model. Volume 1: Engineering description

    NASA Technical Reports Server (NTRS)

    1974-01-01

    The space shuttle solid rocket booster performance evaluation model (SRB-II) is made up of analytical and functional simulation techniques linked together so that a single pass through the model will predict the performance of the propulsion elements of a space shuttle solid rocket booster. The available options allow the user to predict static test performance, predict nominal and off nominal flight performance, and reconstruct actual flight and static test performance. Options selected by the user are dependent on the data available. These can include data derived from theoretical analysis, small scale motor test data, large motor test data and motor configuration data. The user has several options for output format that include print, cards, tape and plots. Output includes all major performance parameters (Isp, thrust, flowrate, mass accounting and operating pressures) as a function of time as well as calculated single point performance data. The engineering description of SRB-II discusses the engineering and programming fundamentals used, the function of each module, and the limitations of each module.

  7. Composite solid oxide fuel cell anode based on ceria and strontium titanate

    DOEpatents

    Marina, Olga A.; Pederson, Larry R.

    2008-12-23

    An anode and method of making the same wherein the anode consists of two separate phases, one consisting of a doped strontium titanate phase and one consisting of a doped cerium oxide phase. The strontium titanate phase consists of Sr.sub.1-xM.sub.xTiO.sub.3-.delta., where M is either yttrium (Y), scandium (Sc), or lanthanum (La), where "x" may vary typically from about 0.01 to about 0.5, and where .delta. is indicative of some degree of oxygen non-stoichiometry. A small quantity of cerium may also substitute for titanium in the strontium titanate lattice. The cerium oxide consists of N.sub.yCe.sub.1-yO.sub.2-.delta., where N is either niobium (Nb), vanadium (V), antimony (Sb) or tantalum (Ta) and where "y" may vary typically from about 0.001 to about 0.1 and wherein the ratio of Ti in said first phase to the sum of Ce and N in the second phase is between about 0.2 to about 0.75. Small quantities of strontium, yttrium, and/or lanthanum may additionally substitute into the cerium oxide lattice. The combination of these two phases results in better performance than either phase used separately as an anode for solid oxide fuel cell or other electrochemical device.

  8. A Comparison of Molten Sn and Bi for Solid Oxide Fuel Cell Anodes

    SciTech Connect

    Jayakumar, A.; Lee, Sang Bok; Hornés, A.; Vohs, J. M.; Gorte, R. J.

    2010-01-01

    Molten Sn and Bi were examined at 973 and 1073 K for use as anodes in solid oxide fuel cells with yttria-stabilized zirconia (YSZ) electrolytes. Cells were operated under “battery” conditions, with dry He flow in the anode compartment, to characterize the electrochemical oxidation of the metals at the YSZ interface. For both metals, the open-circuit voltages (OCVs) were close to that expected based on their oxidation thermodynamics, ~0.93 V for Sn and ~0.48 V for Bi. With Sn, the cell performance degraded rapidly after the transfer of approximately 0.5-1.5 Ccm{sup 2} of charge due to the formation of a SnO{sub 2} layer at the YSZ interface. At 973 K, the anode impedance at OCV for freshly reduced Sn was approximately 3 {ohm}cm{sup 2} but this increased to well over 250 {ohm}cm{sup 2} after the transfer of of charge. Following the transfer of 8.2 Ccm{sup 2} at 1073 K, the formation of a 10{micro}m thick SnO{sub 2} layer was confirmed by scanning electron microscopy. With Bi, the OCV anode impedance at 973 K was less than 0.25 {ohm}cm{sup 2} and remained constant until essentially all of the Bi had been oxidized to BiO{sub 2}. Some implications of these results for direct carbon fuel cells are discussed.

  9. Development of a Solid-Oxide Fuel Cell/Gas Turbine Hybrid System Model for Aerospace Applications

    NASA Technical Reports Server (NTRS)

    Freeh, Joshua E.; Pratt, Joseph W.; Brouwer, Jacob

    2004-01-01

    Recent interest in fuel cell-gas turbine hybrid applications for the aerospace industry has led to the need for accurate computer simulation models to aid in system design and performance evaluation. To meet this requirement, solid oxide fuel cell (SOFC) and fuel processor models have been developed and incorporated into the Numerical Propulsion Systems Simulation (NPSS) software package. The SOFC and reformer models solve systems of equations governing steady-state performance using common theoretical and semi-empirical terms. An example hybrid configuration is presented that demonstrates the new capability as well as the interaction with pre-existing gas turbine and heat exchanger models. Finally, a comparison of calculated SOFC performance with experimental data is presented to demonstrate model validity. Keywords: Solid Oxide Fuel Cell, Reformer, System Model, Aerospace, Hybrid System, NPSS

  10. Novel process for recycling magnesium alloy employing refining and solid oxide membrane electrolysis

    NASA Astrophysics Data System (ADS)

    Guan, Xiaofei

    Magnesium is the least dense engineering metal, with an excellent stiffness-to-weight ratio. Magnesium recycling is important for both economic and environmental reasons. This project demonstrates feasibility of a new environmentally friendly process for recycling partially oxidized magnesium scrap to produce very pure magnesium at low cost. It combines refining and solid oxide membrane (SOM) based oxide electrolysis in the same reactor. Magnesium and its oxide are dissolved in a molten flux. This is followed by argon-assisted evaporation of dissolved magnesium, which is subsequently condensed in a separate condenser. The molten flux acts as a selective medium for magnesium dissolution, but not aluminum or iron, and therefore the magnesium collected has high purity. Potentiodynamic scans are performed to monitor the magnesium content change in the scrap as well as in solution in the flux. The SOM electrolysis is employed in the refining system to enable electrolysis of the magnesium oxide dissolved in the flux from the partially oxidized scrap. During the SOM electrolysis, oxygen anions are transported out of the flux through a yttria stabilized zirconia membrane to a liquid silver anode where they are oxidized. Simultaneously, magnesium cations are transported through the flux to a steel cathode where they are reduced. The combination of refining and SOM electrolysis yields close to 100% removal of magnesium metal from partially oxidized magnesium scrap. The magnesium recovered has a purity of 99.6w%. To produce pure oxygen it is critical to develop an inert anode current collector for use with the non-consumable liquid silver anode. In this work, an innovative inert anode current collector is successfully developed and used in SOM electrolysis experiments. The current collector employs a sintered strontium-doped lanthanum manganite (La0.8Sr0.2MnO 3-delta or LSM) bar, an Inconel alloy 601 rod, and a liquid silver contact in between. SOM electrolysis experiments

  11. High-performance solid oxide fuel cells based on a thin La0.8Sr0.2Ga0.8Mg0.2O3-δ electrolyte membrane supported by a nickel-based anode of unique architecture

    NASA Astrophysics Data System (ADS)

    Sun, Haibin; Chen, Yu; Chen, Fanglin; Zhang, Yujun; Liu, Meilin

    2016-01-01

    Solid oxide fuel cells (SOFCs) based on a thin La0.8Sr0.2Ga0.8Mg0.2O3-δ (LSGM) electrolyte membrane supported by a nickel-based anode often suffers from undesirable reaction/diffusion between the Ni anode and the LSGM during high-temperature co-firing. In this study, a high performance intermediate-temperature SOFC is fabricated by depositing thin LSGM electrolyte membranes on a LSGM backbone of unique architecture coated with nano-sized Ni and Gd0.1Ce0.9O2-δ (GDC) particles via a combination of freeze-drying tape-casting, slurry drop-coating, and solution infiltration. The thickness of the dense LSGM electrolyte membranes is ∼30 μm while the undesirable reaction/diffusion between Ni and LSGM are effectively hindered because of the relatively low firing temperature, as confirmed by XRD analysis. Single cells show peak power densities of 1.61 W cm-2 at 700 °C and 0.52 W cm-2 at 600 °C using 3 vol% humidified H2 as fuel and ambient air as oxidant. The cell performance is very stable for 115 h at a constant current density of 0.303 A cm-2 at 600 °C.

  12. A planar anode-supported Solid Oxide Fuel Cell model with internal reforming of natural gas

    NASA Astrophysics Data System (ADS)

    Chinda, P.; Chanchaona, S.; Brault, P.; Wechsatol, W.

    2011-05-01

    Solid Oxide Fuel Cells (SOFCs) are of great interest due to their high energy efficiency, low emission level, and multiple fuel utilization. SOFC can operate with various kinds of fuels such as natural gas, carbon monoxide, methanol, ethanol, and hydrocarbon compounds, and they are becoming one of the main competitors among environmentally friendly energy sources for the future. In this study, a mathematical model of a co-flow planar anode-supported solid oxide fuel cell with internal reforming of natural gas has been developed. The model simultaneously solves mass, energy transport equations, and chemical as well as electrochemical reactions. The model can effectively predict the compound species distributions as well as the cell performance under specific operating conditions. The main result is a rather small temperature gradient obtained at 800 °C with S/C = 1 in classical operating conditions. The cell performance is reported for several operating temperatures and pressures. The cell performance is specified in terms of cell voltage and power density at any specific current density. The influence of electrode microstructure on cell performance was investigated. The simulation results show that the steady state performance is almost insensitive to microstructure of cells such as porosity and tortuosity unlike the operating pressure and temperature. However, for SOFC power output enhancement, the power output could be maximized by adjusting the pore size to an optimal value, similarly to porosity and tortuosity. At standard operating pressure (1 atm) and 800 °C with 48% fuel utilization, when an output cell voltage was 0.73 V, a current density of 0.38 A cm-2 with a power density of 0.28 W cm-2 was predicted. The accuracy of the model was validated by comparing with existing experimental results from the available literature.

  13. Numerical evaluation of oxide growth in metallic support microstructures of Solid Oxide Fuel Cells and its influence on mass transport

    NASA Astrophysics Data System (ADS)

    Reiss, Georg; Frandsen, Henrik Lund; Persson, Åsa Helen; Weiß, Christian; Brandstätter, Wilhelm

    2015-11-01

    Metal-supported Solid Oxide Fuel Cells (SOFCs) are developed as a durable and cost-effective alternative to the state-of-the-art cermet SOFCs. This novel technology offers new opportunities but also new challenges. One of them is corrosion of the metallic support, which will decrease the long-term performance of the SOFCs. In order to understand the implications of the corrosion on the mass-transport through the metallic support, a corrosion model is developed that is capable of determining the change of the porous microstructure due to oxide scale growth. The model is based on high-temperature corrosion theory, and the required model parameters can be retrieved by standard corrosion weight gain measurements. The microstructure is reconstructed from X-ray computed tomography, and converted into a computational grid. The influence of the changing microstructure on the fuel cell performance is evaluated by determining an effective diffusion coefficient and the equivalent electrical area specific resistance (ASR) due to diffusion over time. It is thus possible to assess the applicability (in terms of corrosion behaviour) of potential metallic supports without costly long-term experiments. In addition to that an analytical frame-work is proposed, which is capable of estimating the porosity, tortuosity and the corresponding ASR based on weight gain measurements.

  14. A novel composite cathode Er0.4Bi1.6O3-Pr0.5Ba0.5MnO3-δ for ceria-bismuth bilayer electrolyte high performance low temperature solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Hou, Jie; Bi, Lei; Qian, Jing; Gong, Zheng; Zhu, Zhiwen; Liu, Wei

    2016-01-01

    A novel composite cathode consisting of A-site disordered Pr0.5Ba0.5MnO3-δ (PBM) and Er0.4Bi1.6O3 (ESB) is developed for solid oxide fuel cells (SOFCs) with ceria-bismuth bilayer electrolyte. Based on Sm0.075Nd0.075Ce0.85O2-δ|ESB (SNDC|ESB) bilayer structured film, the single cell NiO-SNDC|SNDC|ESB|ESB-PBM achieves an encouraging performance with the maximum power density (MPD) of 994 mW cm-2 and an interfacial polarization resistance (Rp) of 0.027 Ω cm2 at 650 °C. Although a possible reaction between ESB and PBM has been identified in the cathode, the ascendant electrochemical performance including the very high fuel cell performance and Rp obtained here can demonstrate that the novel cobalt-free composite cathode ESB-PBM is a preferable alternative for ceria-bismuth bilayer electrolyte high performance low temperature SOFCs (HPLT-SOFCs) and the interfacial reaction in the cathode seems not to be detrimental to the electrochemical performance.

  15. Solid oxide membrane (SOM) process for ytterbium and silicon production from their oxides

    NASA Astrophysics Data System (ADS)

    Jiang, Yihong

    The Solid oxide membrane (SOM) electrolysis is an innovative green technology that produces technologically important metals directly from their respective oxides. A yttria-stabilized zirconia (YSZ) tube, closed at one end is employed to separate the molten salt containing dissolved metal oxides from the anode inside the YSZ tube. When the applied electric potential between the cathode in the molten salt and the anode exceeds the dissociation potential of the desired metal oxides, oxygen ions in the molten salt migrate through the YSZ membrane and are oxidized at the anode while the dissolved metal cations in the flux are reduced to the desired metal at the cathode. Compared with existing metal production processes, the SOM process has many advantages such as one unit operation, less energy consumption, lower capital costs and zero carbon emission. Successful implementation of the SOM electrolysis process would provide a way to mitigate the negative environmental impact of the metal industry. Successful demonstration of producing ytterbium (Yb) and silicon (Si) directly from their respective oxides utilizing the SOM electrolysis process is presented in this dissertation. During the SOM electrolysis process, Yb2O3 was reduced to Yb metal on an inert cathode. The melting point of the supporting electrolyte (LiF-YbF3-Yb2O3) was determined by differential thermal analysis (DTA). Static stability testing confirmed that the YSZ tube was stable with the flux at operating temperature. Yb metal deposit on the cathode was confirmed by scanning electron microscopy (SEM) and energy dispersive x-ray spectroscopy (EDS). During the SOM electrolysis process for silicon production, a fluoride based flux based on BaF2, MgF2, and YF3 was engineered to serve as the liquid electrolyte for dissolving silicon dioxide. YSZ tube was used to separate the molten salt from an anode current collector in the liquid silver. Liquid tin was chosen as cathode to dissolve the reduced silicon during

  16. Bipolar plating of metal contacts onto oxide interconnection for solid oxide electrochemical cell

    DOEpatents

    Isenberg, A.O.

    1987-03-10

    Disclosed is a method of forming an adherent metal deposit on a conducting layer of a tube sealed at one end. The tube is immersed with the sealed end down into an aqueous solution containing ions of the metal to be deposited. An ionically conducting aqueous fluid is placed inside the tube and a direct current is passed from a cathode inside the tube to an anode outside the tube. Also disclosed is a multi-layered solid oxide fuel cell tube which consists of an inner porous ceramic support tube, a porous air electrode covering the support tube, a non-porous electrolyte covering a portion of the air electrode, a non-porous conducting interconnection covering the remaining portion of the electrode, and a metal deposit on the interconnection. 1 fig.

  17. Bipolar plating of metal contacts onto oxide interconnection for solid oxide electrochemical cell

    DOEpatents

    Isenberg, Arnold O.

    1987-01-01

    Disclosed is a method of forming an adherent metal deposit on a conducting layer of a tube sealed at one end. The tube is immersed with the sealed end down into an aqueous solution containing ions of the metal to be deposited. An ionically conducting aqueous fluid is placed inside the tube and a direct current is passed from a cathode inside the tube to an anode outside the tube. Also disclosed is a multi-layered solid oxide fuel cell tube which consists of an inner porous ceramic support tube, a porous air electrode covering the support tube, a non-porous electrolyte covering a portion of the air electrode, a non-porous conducting interconnection covering the remaining portion of the electrode, and a metal deposit on the interconnection.

  18. Performance and Cost Evaluation of Cryogenic Solid Propulsion Systems

    NASA Astrophysics Data System (ADS)

    Adirim, Harry; Lo, Roger; Knecht, Thomas; Reinbold, Georg-Friedrich; Poller, Sascha

    2002-01-01

    Under the sponsorship of the German Aerospace Center DLR, Cryogenic Solid Propulsion (CSP) is now in its 6th year of R&D. The development proceeds as a joint international university-, small business-, space industry- and professional research effort (Berlin University of Technology / AI: Aerospace Institute, Berlin / Bauman Moscow State Technical University, Russia / ASTRIUM GmbH, Bremen / Fraunhofer Institute for Chemical Technology, Berghausen). This paper aims at introducing CSP as a novel type of chemical propellant that uses frozen liquids as Oxygen (SOX) or Hydrogen Peroxide (SH2O2) inside of a coherent solid Hydrocarbon (PE, PU or HTPB) matrix in solid rocket motors. Theoretically any conceivable chemical rocket propellant combination (including any environmentally benign ,,green propellant") can be used in solid rocket propellant motors if the definition of solids is not restricted to "solid at ambient temperature". The CSP concept includes all suitable high energy propellant combinations, but is not limited to them. Any liquid or hybrid bipropellant combination is (Isp-wise) superior to any conventional solid propellant formulation. While CSPs do share some of the disadvantages of solid propulsion (e.g. lack of cooling fluid and preset thrust-time function), they definitely share one of their most attractive advantages: the low number of components that is the base for high reliability and low cost of structures. In this respect, CSPs are superior to liquid propellant rocket motors with whom, they share the high Isp performance. High performance, low cost, low pollution CSP technology could bring about a near term improvement for chemical Earth-to-orbit high thrust propulsion. In the long run it could surpass conventional chemical propulsion because it is better suited for applying High Energy Density Matter (HEDM) than any other mode of propulsion. So far, ongoing preliminary analyses have not shown any insuperable problems in areas of concern, such as

  19. Nickel oxide nanowires: vapor liquid solid synthesis and integration into a gas sensing device.

    PubMed

    Kaur, N; Comini, E; Zappa, D; Poli, N; Sberveglieri, G

    2016-05-20

    In the field of advanced sensor technology, metal oxide nanostructures are promising materials due to their high charge carrier mobility, easy fabrication and excellent stability. Among all the metal oxide semiconductors, nickel oxide (NiO) is a p-type semiconductor with a wide band gap and excellent optical, electrical and magnetic properties, which has not been much investigated. Herein, we report the growth of NiO nanowires by using the vapor liquid solid (VLS) technique for gas sensing applications. Platinum, palladium and gold have been used as a catalyst for the growth of NiO nanowires. The surface morphology of the nanowires was investigated through scanning electron microscopy to find out which catalyst and growth conditions are best for the growth of nanowires. GI-XRD and Raman spectroscopies were used to confirm the crystalline structure of the material. Different batches of sensors have been prepared, and their sensing performances towards different gas species such as carbon monoxide, ethanol, acetone and hydrogen have been explored. NiO nanowire sensors show interesting and promising performances towards hydrogen. PMID:27053627

  20. Engine-integrated solid oxide fuel cells for efficient electrical power generation on aircraft

    NASA Astrophysics Data System (ADS)

    Waters, Daniel F.; Cadou, Christopher P.

    2015-06-01

    This work investigates the use of engine-integrated catalytic partial oxidation (CPOx) reactors and solid oxide fuel cells (SOFCs) to reduce fuel burn in vehicles with large electrical loads like sensor-laden unmanned air vehicles. Thermodynamic models of SOFCs, CPOx reactors, and three gas turbine (GT) engine types (turbojet, combined exhaust turbofan, separate exhaust turbofan) are developed and checked against relevant data and source material. Fuel efficiency is increased by 4% and 8% in the 50 kW and 90 kW separate exhaust turbofan systems respectively at only modest cost in specific power (8% and 13% reductions respectively). Similar results are achieved in other engine types. An additional benefit of hybridization is the ability to provide more electric power (factors of 3 or more in some cases) than generator-based systems before encountering turbine inlet temperature limits. A sensitivity analysis shows that the most important parameters affecting the system's performance are operating voltage, percent fuel oxidation, and SOFC assembly air flows. Taken together, this study shows that it is possible to create a GT-SOFC hybrid where the GT mitigates balance of plant losses and the SOFC raises overall system efficiency. The result is a synergistic system with better overall performance than stand-alone components.

  1. Iridium-Tin oxide solid-solution nanocatalysts with enhanced activity and stability for oxygen evolution

    NASA Astrophysics Data System (ADS)

    Li, Guangfu; Yu, Hongmei; Yang, Donglei; Chi, Jun; Wang, Xunying; Sun, Shucheng; Shao, Zhigang; Yi, Baolian

    2016-09-01

    Addressing major challenges from the material cost, efficiency and stability, it is highly desirable to develop high-performance catalysts for oxygen evolution reaction (OER). Herein we explore a facile surfactant-assisted approach for fabricating Irsbnd Sn (Ir/Sn = 0.6/0.4, by mol.) nano-oxide catalysts with good morphology control. Direct proofs from XRD and X-ray photoelectron spectra indicate hydrophilic triblock polymer (TBP, like Pluronic® F108) surfactant can boost the formation of stable solid-solution structure. With the TBP hydrophilic and block-length increase, the fabricated Irsbnd Sn oxides undergoing the rod-to-sphere transition obtain the relatively lower crystallization, decreased crystallite size, Ir-enriched surface and incremental available active sites, all of which can bolster the OER activity and stability. Meanwhile, it is observed that the coupled Ir oxidative etching takes a crucial role in determining the material structure and performance. Compared with commercial Ir black, half-cell tests confirm F108-assistant catalysts with over 40 wt% Ir loading reduction show 2-fold activity enhancement as well as significant stability improvement. The lowest cell voltage using 0.88 mg cm-2 Ir loading is only 1.621 V at 1000 mA cm-2 and 80 °C with a concomitant energy efficiency of 75.8% which is beyond the DOE 2017 efficiency target of 74%.

  2. Nickel oxide nanowires: vapor liquid solid synthesis and integration into a gas sensing device

    NASA Astrophysics Data System (ADS)

    Kaur, N.; Comini, E.; Zappa, D.; Poli, N.; Sberveglieri, G.

    2016-05-01

    In the field of advanced sensor technology, metal oxide nanostructures are promising materials due to their high charge carrier mobility, easy fabrication and excellent stability. Among all the metal oxide semiconductors, nickel oxide (NiO) is a p-type semiconductor with a wide band gap and excellent optical, electrical and magnetic properties, which has not been much investigated. Herein, we report the growth of NiO nanowires by using the vapor liquid solid (VLS) technique for gas sensing applications. Platinum, palladium and gold have been used as a catalyst for the growth of NiO nanowires. The surface morphology of the nanowires was investigated through scanning electron microscopy to find out which catalyst and growth conditions are best for the growth of nanowires. GI-XRD and Raman spectroscopies were used to confirm the crystalline structure of the material. Different batches of sensors have been prepared, and their sensing performances towards different gas species such as carbon monoxide, ethanol, acetone and hydrogen have been explored. NiO nanowire sensors show interesting and promising performances towards hydrogen.

  3. Quantum Diffusion-Controlled Chemistry: Reactions of Atomic Hydrogen with Nitric Oxide in Solid Parahydrogen.

    PubMed

    Ruzi, Mahmut; Anderson, David T

    2015-12-17

    Our group has been working to develop parahydrogen (pH2) matrix isolation spectroscopy as a method to study low-temperature condensed-phase reactions of atomic hydrogen with various reaction partners. Guided by the well-defined studies of cold atom chemistry in rare-gas solids, the special properties of quantum hosts such as solid pH2 afford new opportunities to study the analogous chemical reactions under quantum diffusion conditions in hopes of discovering new types of chemical reaction mechanisms. In this study, we present Fourier transform infrared spectroscopic studies of the 193 nm photoinduced chemistry of nitric oxide (NO) isolated in solid pH2 over the 1.8 to 4.3 K temperature range. Upon short-term in situ irradiation the NO readily undergoes photolysis to yield HNO, NOH, NH, NH3, H2O, and H atoms. We map the postphotolysis reactions of mobile H atoms with NO and document first-order growth in HNO and NOH reaction products for up to 5 h after photolysis. We perform three experiments at 4.3 K and one at 1.8 K to permit the temperature dependence of the reaction kinetics to be quantified. We observe Arrhenius-type behavior with a pre-exponential factor of A = 0.036(2) min(-1) and Ea = 2.39(1) cm(-1). This is in sharp contrast to previous H atom reactions we have studied in solid pH2 that display definitively non-Arrhenius behavior. The contrasting temperature dependence measured for the H + NO reaction is likely related to the details of H atom quantum diffusion in solid pH2 and deserves further study. PMID:26317154

  4. Interfacial strain effect on gas transport in nanostructured electrodes of solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Wen, Kechun; Han, Yupei; Zou, Minda; Lv, Weiqiang; He, Weidong

    2015-09-01

    Most efforts regarding strain effect at the interfaces between electrolytes and electrodes are mainly focused on enhancing the ionic conductivity in electrolytes. However, fundamental insights into the strain effect on gas transport properties in electrodes of fuel cells are still lacking. In this report, quantitative analysis is performed to evaluate the correlation between interfacial strain and the important fuel cells parameters, including limiting current density and concentration polarization. We demonstrate that the strain effect plays an important role in the performance of solid oxide fuel cells with nanostructured electrodes. Our studies provide a powerful platform for reducing concentration polarization by engineering quantitatively the interfacial strain, and facilitating the development of high-efficiency nanostructured fuel cells.

  5. LOW COST MULTI-LAYER FABRICATION METHOD FOR SOLID OXIDE FUEL CELLS

    SciTech Connect

    Christopher Milliken; Robert Ruhl; Jennifer Hillman

    2002-06-01

    Technology Management, Inc has evaluated the practical fabrication advantages and potential economic impact of a multi-pass screen printing process on the costs of fabricating planar solid oxide fuel cell stacks. During this program, multiple catalyzed binder systems were considered. Preliminary screening experiments resulted in four systems being selected for further evaluation. Inks were formulated using these binders in combination with at least three fuel cell materials (anode, cathode, and seal material). Reactivity of the binder with catalyst and fuel cell materials was evaluated. Cell tests indicated that the catalyzed binders did not negatively impact cell performance. Tests were conducted demonstrating single cell performance comparable with standard cell fabrication technology. Tailored patterns were also demonstrated. Economic evaluation indicated that a significant reduction in cost could be achieved, primarily through reduced capital equipment needs.

  6. Assessment of bio-fuel options for solid oxide fuel cell applications

    NASA Astrophysics Data System (ADS)

    Lin, Jiefeng

    diesel engine and truck idling with fuel cell auxiliary power unit system. The customized nozzle used for fuel vaporization and mixing achieved homogenous atomization of input hydrocarbon fuels (e.g., diesel, biodiesel, diesel-biodiesel blend, and biodiesel-ethanol-diesel), and improved the performance of fuel catalytic reformation. Given the same operating condition (reforming temperature, total oxygen content, water input flow, and gas hourly space velocity), the hydrocarbon reforming performance follows the trend of diesel > biodiesel-ethanol-diesel > diesel-biodiesel blend > biodiesel (i.e., diesel catalytic reformation has the highest hydrogen production, lowest risk of carbon formation, and least possibility of hot spot occurrence). These results provide important new insight into the use of bio-fuels and bio-fuel blends as a primary fuel source for solid oxide fuel cell applications.

  7. Open-source computational model of a solid oxide fuel cell

    NASA Astrophysics Data System (ADS)

    Beale, Steven B.; Choi, Hae-Won; Pharoah, Jon G.; Roth, Helmut K.; Jasak, Hrvoje; Jeon, Dong Hyup

    2016-03-01

    The solid oxide fuel cell is an electro-chemical device which converts chemical energy into electricity and heat. To compete in today's market, design improvements, in terms of performance and life cycle, are required. Numerical prototypes can accelerate design and development progress. In this programme of research, a three-dimensional solid oxide fuel cell prototype, openFuelCell, based on open-source computational fluid dynamics software was developed and applied to a single cell. Transport phenomena, combined with the solution to the local Nernst equation for the open-circuit potential, as well as the Kirchhoff-Ohm relationship for the local current density, allow local electro-chemistry, fluid flow, multi-component species transport, and multi-region thermal analysis to be considered. The underlying physicochemical hydrodynamics, including porous-electrode and electro-chemical effects are described in detail. The openFuelCell program is developed in an object-oriented open-source C++ library. The code is available at

  8. Proton conducting intermediate-temperature solid oxide fuel cells using new perovskite type cathodes

    NASA Astrophysics Data System (ADS)

    Li, Meiling; Ni, Meng; Su, Feng; Xia, Changrong

    2014-08-01

    Sr2Fe1.5Mo0.5O6-δ (SFM) is proposed as the electrodes for symmetric solid oxide fuel cells (SOFCs) based on oxygen-ion conducting electrolytes. In this work SFM is investigated as the cathodes for SOFCs with proton conducting BaZr0.1Ce0.7Y0.2O3-δ (BZCY) electrolyte. SFM is synthesized with a combined glycine and citric acid method and shows very good chemical compatibility with BZCY under 1100 °C. Anode-supported single cell (Ni-BZCY anode, BZCY electrolyte, and SFM-BZCY cathode) and symmetrical fuel cell (SFM-BZCY electrodes and BZCY electrolyte) are fabricated and their performances are measured. Impedance spectroscopy on symmetrical cell consisting of BZCY electrolyte and SFM-BZCY electrodes demonstrates low area-specific interfacial polarization resistance Rp, and the lowest Rp, 0.088 Ω cm2 is achieved at 800 °C when cathode is sintered at 900 °C for 2 h. The single fuel cell achieves 396 mW cm-2 at 800 °C in wet H2 (3 vol% H2O) at a co-sintering temperature of 1000 °C. This study demonstrates the potential of SFM-BZCY as a cathode material in proton-conducting intermediate-temperature solid oxide fuel cells.

  9. Bismuth doped lanthanum ferrite perovskites as novel cathodes for intermediate-temperature solid oxide fuel cells.

    PubMed

    Li, Mei; Wang, Yao; Wang, Yunlong; Chen, Fanglin; Xia, Changrong

    2014-07-23

    Bismuth is doped to lanthanum strontium ferrite to produce ferrite-based perovskites with a composition of La(0.8-x)Bi(x)Sr0.2FeO(3-δ) (0 ≤ x ≤ 0.8) as novel cathode material for intermediate-temperature solid oxide fuel cells. The perovskite properties including oxygen nonstoichiometry coefficient (δ), average valence of Fe, sinterability, thermal expansion coefficient, electrical conductivity (σ), oxygen chemical surface exchange coefficient (K(chem)), and chemical diffusion coefficient (D(chem)) are explored as a function of bismuth content. While σ decreases with x due to the reduced Fe(4+) content, D(chem) and K(chem) increase since the oxygen vacancy concentration is increased by Bi doping. Consequently, the electrochemical performance is substantially improved and the interfacial polarization resistance is reduced from 1.0 to 0.10 Ω cm(2) at 700 °C with Bi doping. The perovskite with x = 0.4 is suggested as the most promising composition as solid oxide fuel cell cathode material since it has demonstrated high electrical conductivity and low interfacial polarization resistance. PMID:24971668

  10. Design and analysis of a coupled solid oxide fuel cell and metal hydride bed system

    NASA Astrophysics Data System (ADS)

    Song, Ke

    Solid oxide fuel cells have exhibited excellent performance at high temperature for a few years. However, the fuel supply and the practical fuel cell application need to be improved especially for transportation or stand-alone facility usage. Two modified hydrogen storage models (two vessel and three vessel hydrogen storage system) are presented in this study. The gravimetric density and volumetric density are calculated in order to meet the DOE requirements. Furthermore, the time dependence model of hydrogen releasing in metal hydride bed (MHB) is built up. And the simulations are carried on in isothermal and adiabatic conditions. The simulation results indicate: the isothermal model can provide sufficient hydrogen flow until the MHB is emptied; the adiabatic model can only last short period because of the fast temperature decreasing in MHB. The steady state and time dependence model of coupled solid oxide fuel cells (SOFC) and MHB system are also investigated. The steady state model focuses on the heat recycle process for coupled system. The calculation shows the heat generated in system can provide enough energy for inner recycle. On the other hand, the time de-pendence model mainly concerns the time delay in such a coupled system. The simu-lation shows the time delay mainly comes from hydrogen feed.

  11. Steam electrolysis by solid oxide electrolysis cells (SOECs) with proton-conducting oxides.

    PubMed

    Bi, Lei; Boulfrad, Samir; Traversa, Enrico

    2014-12-21

    Energy crisis and environmental problems caused by the conventional combustion of fossil fuels boost the development of renewable and sustainable energies. H2 is regarded as a clean fuel for many applications and it also serves as an energy carrier for many renewable energy sources, such as solar and wind power. Among all the technologies for H2 production, steam electrolysis by solid oxide electrolysis cells (SOECs) has attracted much attention due to its high efficiency and low environmental impact, provided that the needed electrical power is generated from renewable sources. However, the deployment of SOECs based on conventional oxygen-ion conductors is limited by several issues, such as high operating temperature, hydrogen purification from water, and electrode stability. To avoid these problems, proton-conducting oxides are proposed as electrolyte materials for SOECs. This review paper provides a broad overview of the research progresses made for proton-conducting SOECs, summarizing the past work and finding the problems for the development of proton-conducting SOECs, as well as pointing out potential development directions. PMID:25134016

  12. Computational study on nitronium and nitrosonium oxalate: potential oxidizers for solid rocket propulsion?

    PubMed

    Gökçinar, Elif; Klapötke, Thomas M; Kramer, Michael P

    2010-08-26

    The enthalpies of formation for solid ionic nitrosonium oxalate, [NO](2)[O(2)C-CO(2)], nitronium oxalate, [NO(2)](2)[O(2)C-CO(2)], as well as covalent bis(nitroso)oxalic acid, ON-O(2)C-CO(2)-NO, and oxalic acid dinitrate ester, O(2)N-O(2)C-CO(2)-NO(2), were calculated using the complete basis set (CBS-4M) method of Petersson and coworkers to obtain very accurate energies. For the nitrosonium species, the ionic form ([NO](2)[O(2)C-CO(2)]) was identified as the more stable isomer, whereas for the nitrosonium compound, the covalently bound dinitrate ester (O(2)N-O(2)C-CO(2)-NO(2)) was found to be more stable. The combustion parameters with respect to possible use as ingredients in solid rocket motors for both stable species were calculated using the EXPLO5 and the ICT code. The performance of an aluminized formulation with covalently bound dinitrate ester (O(2)N-O(2)C-CO(2)-NO(2)) was shown to be comparable to that of ammonium perchlorate/aluminum. This makes oxalic acid dinitrate ester a potentially interesting perchlorate-free and environmentally benign oxidizer for solid rocket propulsion. PMID:20302312

  13. Low Temperature Constrained Sintering of Cerium Gadolinium OxideFilms for Solid Oxide Fuel Cell Applications

    SciTech Connect

    Nicholas, Jason.D.

    2007-06-30

    Cerium gadolinium oxide (CGO) has been identified as an acceptable solid oxide fuel cell (SOFC) electrolyte at temperatures (500-700 C) where cheap, rigid, stainless steel interconnect substrates can be used. Unfortunately, both the high sintering temperature of pure CGO, >1200 C, and the fact that constraint during sintering often results in cracked, low density ceramic films, have complicated development of metal supported CGO SOFCs. The aim of this work was to find new sintering aids for Ce{sub 0.9}Gd{sub 0.1}O{sub 1.95}, and to evaluate whether they could be used to produce dense, constrained Ce{sub 0.9}Gd{sub 0.1}O{sub 1.95} films at temperatures below 1000 C. To find the optimal sintering aid, Ce{sub 0.9}Gd{sub 0.1}O{sub 1.95} was doped with a variety of elements, of which lithium was found to be the most effective. Dilatometric studies indicated that by doping CGO with 3mol% lithium nitrate, it was possible to sinter pellets to a relative density of 98.5% at 800 C--a full one hundred degrees below the previous low temperature sintering record for CGO. Further, it was also found that a sintering aid's effectiveness could be explained in terms of its size, charge and high temperature mobility. A closer examination of lithium doped Ce0.9Gd0.1O1.95 indicated that lithium affects sintering by producing a Li{sub 2}O-Gd{sub 2}O{sub 3}-CeO{sub 2} liquid at the CGO grain boundaries. Due to this liquid phase sintering, it was possible to produce dense, crack-free constrained films of CGO at the record low temperature of 950 C using cheap, colloidal spray deposition processes. This is the first time dense constrained CGO films have been produced below 1000 C and could help commercialize metal supported ceria based solid oxide fuel cells.

  14. Flexible thin-film battery based on graphene-oxide embedded in solid polymer electrolyte

    NASA Astrophysics Data System (ADS)

    Kammoun, M.; Berg, S.; Ardebili, H.

    2015-10-01

    Enhanced safety of flexible batteries is an imperative objective due to the intimate interaction of such devices with human organs such as flexible batteries that are integrated with touch-screens or embedded in clothing or space suits. In this study, the fabrication and testing of a high performance thin-film Li-ion battery (LIB) is reported that is both flexible and relatively safer compared to the conventional electrolyte based batteries. The concept is facilitated by the use of solid polymer nanocomposite electrolyte, specifically, composed of polyethylene oxide (PEO) matrix and 1 wt% graphene oxide (GO) nanosheets. The flexible LIB exhibits a high maximum operating voltage of 4.9 V, high capacity of 0.13 mA h cm-2 and an energy density of 4.8 mW h cm-3. The battery is encapsulated using a simple lamination method that is economical and scalable. The laminated battery shows robust mechanical flexibility over 6000 bending cycles and excellent electrochemical performance in both flat and bent configurations. Finite element analysis (FEA) of the LIB provides critical insights into the evolution of mechanical stresses during lamination and bending.Enhanced safety of flexible batteries is an imperative objective due to the intimate interaction of such devices with human organs such as flexible batteries that are integrated with touch-screens or embedded in clothing or space suits. In this study, the fabrication and testing of a high performance thin-film Li-ion battery (LIB) is reported that is both flexible and relatively safer compared to the conventional electrolyte based batteries. The concept is facilitated by the use of solid polymer nanocomposite electrolyte, specifically, composed of polyethylene oxide (PEO) matrix and 1 wt% graphene oxide (GO) nanosheets. The flexible LIB exhibits a high maximum operating voltage of 4.9 V, high capacity of 0.13 mA h cm-2 and an energy density of 4.8 mW h cm-3. The battery is encapsulated using a simple lamination method

  15. Innovative Seals for Solid Oxide Fuel Cells (SOFC)

    SciTech Connect

    Singh, Raj

    2008-06-30

    A functioning SOFC requires different type of seals such as metal-metal, metal-ceramic, and ceramic-ceramic. These seals must function at high temperatures between 600--900{sup o}C and in oxidizing and reducing environments of the fuels and air. Among the different type of seals, the metal-metal seals can be readily fabricated using metal joining, soldering, and brazing techniques. However, the metal-ceramic and ceramic-ceramic seals require significant research and development because the brittle nature of ceramics/glasses can lead to fracture and loss of seal integrity and functionality. Consequently, any seals involving ceramics/glasses require a significant attention and technology development for reliable SOFC operation. This final report is prepared to describe the progress made in the program on the needs, approaches, and performance of high temperature seals for SOFC. In particular, a new concept of self-healing glass seals is pursued for making seals between metal-ceramic material combinations, including some with a significant expansion mismatch.

  16. Cathode and electrolyte materials for solid oxide fuel cells and ion transport membranes

    DOEpatents

    Jacobson, Allan J; Wang, Shuangyan; Kim, Gun Tae

    2014-01-28

    Novel cathode, electrolyte and oxygen separation materials are disclosed that operate at intermediate temperatures for use in solid oxide fuel cells and ion transport membranes based on oxides with perovskite related structures and an ordered arrangement of A site cations. The materials have significantly faster oxygen kinetics than in corresponding disordered perovskites.

  17. Effects of Slag Ejection on Solid Rocket Motor Performance

    NASA Technical Reports Server (NTRS)

    Whitesides, R. Harold; Purinton, David C.; Hengel, John E.; Skelley, Stephen E.

    1995-01-01

    In past firings of the Reusable Solid Rocket Motor (RSRM) both static test and flight motors have shown small pressure perturbations occurring primarily between 65 and 80 seconds. A joint NASA/Thiokol team investigation concluded that the cause of the pressure perturbations was the periodic ingestion and ejection of molten aluminum oxide slag from the cavity around the submerged nozzle nose which tends to trap and collect individual aluminum oxide droplets from the approach flow. The conclusions of the team were supported by numerous data and observations from special tests including high speed photographic films, real time radiography, plume calorimeters, accelerometers, strain gauges, nozzle TVC system force gauges, and motor pressure and thrust data. A simplistic slag ballistics model was formulated to relate a given pressure perturbation to a required slag quantity. Also, a cold flow model using air and water was developed to provide data on the relationship between the slag flow rate and the chamber pressure increase. Both the motor and the cold flow model exhibited low frequency oscillations in conjunction with periods of slag ejection. Motor and model frequencies were related to scaling parameters. The data indicate that there is a periodicity to the slag entrainment and ejection phenomena which is possibly related to organized oscillations from instabilities in the dividing streamline shear layer which impinges on the underneath surface of the nozzle.

  18. Cover and startup gas supply system for solid oxide fuel cell generator

    DOEpatents

    Singh, P.; George, R.A.

    1999-07-27

    A cover and startup gas supply system for a solid oxide fuel cell power generator is disclosed. Hydrocarbon fuel, such as natural gas or diesel fuel, and oxygen-containing gas are supplied to a burner. Combustion gas exiting the burner is cooled prior to delivery to the solid oxide fuel cell. The system mixes the combusted hydrocarbon fuel constituents with hydrogen which is preferably stored in solid form to obtain a non-explosive gas mixture. The system may be used to provide both non-explosive cover gas and hydrogen-rich startup gas to the fuel cell. 4 figs.

  19. Cover and startup gas supply system for solid oxide fuel cell generator

    DOEpatents

    Singh, Prabhakar; George, Raymond A.

    1999-01-01

    A cover and startup gas supply system for a solid oxide fuel cell power generator is disclosed. Hydrocarbon fuel, such as natural gas or diesel fuel, and oxygen-containing gas are supplied to a burner. Combustion gas exiting the burner is cooled prior to delivery to the solid oxide fuel cell. The system mixes the combusted hydrocarbon fuel constituents with hydrogen which is preferably stored in solid form to obtain a non-explosive gas mixture. The system may be used to provide both non-explosive cover gas and hydrogen-rich startup gas to the fuel cell.

  20. STABLE HIGH CONDUCTIVITY BILAYERED ELECTROLYTES FOR LOW TEMPERATURE SOLID OXIDE FUEL CELLS

    SciTech Connect

    Eric D. Wachsman; Keith L. Duncan

    2002-03-31

    temperature SOFCs. This objective is specifically directed toward meeting the lowest (and most difficult) temperature criteria for the 21st Century Fuel Cell Program. Meeting this objective provides a potential for future transportation applications of SOFCs, where their ability to directly use hydrocarbon fuels could permit refueling within the existing transportation infrastructure. In order to meet this objective we are developing a functionally gradient bilayer electrolyte comprised of a layer of erbia-stabilized bismuth oxide (ESB) on the oxidizing side and a layer of SDC or GDC on the reducing side, see Fig. 1. Bismuth oxide and doped ceria are among the highest ionic conducting electrolytes and in fact bismuth oxide based electrolytes are the only known solid oxide electrolytes to have an ionic conductivity that meets the program conductivity goal. In this arrangement, the ceria layer protects the bismuth oxide layer from decomposing by shielding it from very low P{sub O{sub 2}}'s and the ESB layer serves to block electronic flux through the electrolyte. This arrangement has two significant advantages over the YSZ/SDC bilayers investigated by others [1, 2]. The first advantage is that SDC is conductive enough to serve as an intermediate temperature SOFC electrolyte. Moreover, ESB is conductive enough to serve as a low temperature electrolyte. Consequently, at worst an SDC/ESB bilayered SOFC should have the conductivity of SDC but with improved efficiency due to the electronic flux barrier provided by ESB. The second advantage is that small (dopant) concentrations of SDC in ESB or ESB in SDC, have been found to have conductivities comparable to the host lattice [3, 4]. Therefore, if solid solutioning occurs at the SDC-ESB interface, it should not be detrimental to the performance of the bilayer. In contrast, solid solutions of SDC and YSZ have been found to be significantly less conductive than SDC or YSZ. Thus, it bears emphasizing that, at this time, only SDC

  1. Air feed tube support system for a solid oxide fuel cell generator

    DOEpatents

    Doshi, Vinod B.; Ruka, Roswell J.; Hager, Charles A.

    2002-01-01

    A solid oxide fuel cell generator (12), containing tubular fuel cells (36) with interior air electrodes (18), where a supporting member (82) containing a plurality of holes (26) supports oxidant feed tubes (51), which pass from an oxidant plenum (52") into the center of the fuel cells, through the holes (26) in the supporting member (82), where a compliant gasket (86) around the top of the oxidant feed tubes and on top (28) of the supporting member (82) helps support the oxidant feed tubes and center them within the fuel cells, and loosen the tolerance for centering the air feed tubes.

  2. Reversible Poisoning of the Nickel/Zirconia Solid Oxide Fuel Cell Anodes by Hydrogen Chloride in Coal Gas

    SciTech Connect

    Marina, Olga A.; Pederson, Larry R.; Thomsen, Edwin C.; Coyle, Christopher A.; Yoon, Kyung J.

    2010-10-15

    The performance of anode-supported solid oxide fuel cells (SOFC) was evaluated in synthetic coal gas containing HCl in the temperature range 650 to 850oC. Exposure to up to 800 ppm HCl resulted in reversible poisoning of the Ni/zirconia anode by chlorine species adsorption, the magnitude of which decreased with increased temperature. Performance losses increased with the concentration of HCl to ~100 ppm, above which losses were insensitive to HCl concentration. Cell voltage had no effect on poisoning. No evidence was found for long-term degradation that can be attributed to HCl exposure. Similarly, no evidence of microstructural changes or formation of new solid phases as a result of HCl exposure was found. From thermodynamic calculations, solid nickel chloride phase formation was shown to be highly unlikely in coal gas. Further, the presence of HCl at even the highest anticipated concentrations in coal gas would minimally increase the volatility of nickel.

  3. Electrochemical gas-electricity cogeneration through direct carbon solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Xie, Yongmin; Cai, Weizi; Xiao, Jie; Tang, Yubao; Liu, Jiang; Liu, Meilin

    2015-03-01

    Solid oxide fuel cells (SOFCs), with yttrium stabilized zirconia (YSZ) as electrolyte, composite of strontium-doped lanthanum manganate (LSM) and YSZ as cathode, and cermet of silver and gadolinium-doped ceria (GDC) as anode, are prepared and tested with 5wt% Fe-loaded activated carbon as fuel and ambient air as oxidant. It is found that electricity and CO gas can be cogenerated in the direct carbon SOFCs through the electrochemical oxidation of CO and the Boudouard reaction. The gas-electricity cogeneration performances are investigated by taking the operating time of the DC-SOFCs as a measure of rate decrease of the Boudouard reaction. Three single cells and a two-cell-stack are tested and characterized in terms of electrical power output, CO production rate, electrical conversion efficiency, and overall conversion efficiency. It turns out that a rapid rate of the Boudouard reaction is necessary for getting high electrical power and CO production. Taking the emitted CO as part of the power output, an overall efficiency of 76.5% for the single cell, and of 72.5% for the stack, is obtained.

  4. Mesoscale Modeling of Heterogeneous Materials Systems: From Solid Oxide Fuel Cells to Bulk Metallic Glasses

    NASA Astrophysics Data System (ADS)

    Abdeljawad, Fadi F.

    Heterogeneous materials systems hold the key to the future development of a broad range of increasingly complex technological applications. For example, multi-phase and/or multi-component materials are at the forefront research on the development of efficient energy devices, and the future generation of structural materials with optimal mechanical properties. In this dissertation, we focus on two materials systems, namely, solid oxide fuel cells (SOFCs) and bulk metallic glasses (BMGs), where we investigate, through theoretical and mesoscale computational models, the role of microstructure on the properties of these heterogeneous systems. For the solid oxide fuel cell project, a computational framework is developed to investigate the topological evolution of Ni phase in SOFC porous anodes, and the accompanying changes to a wide range of microstructural attributes that affect electrochemical performance. Additionally, with the aid of this framework, we study the reduction-oxidation instability, mechanical deformation and damage accumulation in SOFC anodes. In particular, the SOFC project is focused on the role of anode microstructure, characterized by particle size and ratio, on the microstructural stability and mechanical durability of SOFC anodes. For the bulk metallic glass project, a mesoscale model is introduced that accounts for the structural heterogeneity of monolithic BMGs and BMG composites, and captures the fundamental aspects of plastic deformation in such systems. We examine the effect of internal structure, characterized by rigid/soft short range order (SRO), on the deformation behavior of monolithic BMGs, while for BMG composites, we study the role of ductile phase microstructure, particle size, morphology and area fraction, on the mechanical properties and overall ductility of these systems.

  5. Alloy Films Deposited by Electroplating as Precursors for Protective Oxide Coatings on Solid Oxide Fuel Cells Metallic Interconnect Materials

    SciTech Connect

    Johnson, Christopher; Gemmen, R.S.; Cross, Caleb

    2006-10-01

    The successful development of stainless steel interconnects for intermediate temperature solid oxide fuel cells (SOFC) may be the materials breakthrough that makes SOFC technology truly commercial. Many of the ferritic stainless steels, however, suffer from a relatively high area specific resistance (ASR) after long exposure times at temperature and the Cr in the native oxide can evaporate and contaminate other cell components. Conductive coatings that resist oxide scale growth and chromium evaporation may prevent both of these problems. In the present study electrochemical deposition of binary alloys followed by oxidation of the alloy to form protective and conductive oxide layers is examined. Results are presented for the deposition of Mn/Co and Fe/Ni alloys via electroplating to form a precursor for spinel oxide coating formation. Analysis of the alloy coatings is done by SEM, EDS and XRD.

  6. Simulation of the reduction process of solid oxide fuel cell composite anode based on phase field method

    NASA Astrophysics Data System (ADS)

    Jiao, Zhenjun; Shikazono, Naoki

    2016-02-01

    It is known that the reduction process influences the initial performances and durability of nickel-yttria-stabilized zirconia composite anode of the solid oxide fuel cell. In the present study, the reduction process of nickel-yttria stabilized zirconia composite anode is simulated based on the phase field method. An three-dimensional reconstructed microstructure of nickel oxide-yttria stabilized zirconia composite obtained by focused ion beam-scanning electron microscopy is used as the initial microstructure for the simulation. Both reduction of nickel oxide and nickel sintering mechanisms are considered in the model. The reduction rates of nickel oxide at different interfaces are defined based on the literature data. Simulation results are qualitatively compared to the experimental anode microstructures with different reduction temperatures.

  7. Indium-zinc-oxide electric-double-layer thin-film transistors gated by silane coupling agents 3-triethoxysilylpropylamine-graphene oxide solid electrolyte

    NASA Astrophysics Data System (ADS)

    Guo, Liqiang; Huang, Yukai; Shi, Yangyang; Cheng, Guanggui; Ding, Jianning

    2015-07-01

    Silane coupling agents 3-triethoxysilylpropyla-mine-graphene oxide (KH550-GO) solid electrolyte are prepared by spin coating process. A high proton conductivity of ~1.2   ×   10-3 Scm-1 is obtained at room temperature. A strong electric-double-layer (EDL) effect is observed due to the accumulation of protons at KH550-GO/IZO interface. Indium-Zinc-Oxide thin film transistors gated by KH550-GO solid electrolyte are self-assembled on ITO glass substrates. Good electrical performances are obtained, such as a low subthreshold swing of ~140 mV/dec., a high current on/off ratio of ~2.9   ×   107 and a high field-effect mobility of ~13.2 cm2 V-1 S-1, respectively.

  8. Performance assessment of Bi0.3Sr0.7Co0.3Fe0.7O3-δ-LSCF composite as cathode for intermediate-temperature solid oxide fuel cells with La0.8Sr0.2Ga0.8Mg0.2O3-δ electrolyte

    NASA Astrophysics Data System (ADS)

    Khaerudini, Deni S.; Guan, Guoqing; Zhang, Peng; Hao, Xiaogang; Wang, Zhongde; Xue, Chunfeng; Kasai, Yutaka; Abudula, Abuliti

    2015-12-01

    Perovskite-type Bi0.3Sr0.7Co0.3Fe0.7O3-δ (BiSCF3737) oxide with perfectly cubic structure based on the Pm-3m space group has been developed and investigated as cathode for intermediate-temperature solid oxide fuel cells (IT-SOFCs). BiSCF3737 is incorporated into (La0.6Sr0.4)0.9Co0.2Fe0.8O3±δ (LSCF) to form a composite cathode called LSCF-BiSCF. X-ray diffraction (XRD) results demonstrate that BiSCF3737 has an extremely desirable chemical compatibility with LSCF as well as with La0.8Sr0.2Ga0.8Mg0.2O3-δ (LSGM) electrolyte. The cells with LSGM electrolyte (0.5 mm thickness) and symmetrical electrodes are fabricated for electrocatalaytic activity test. Compared with the pure constituent (LSCF or BiSCF3737), the composite with optimum composition, i.e., LSCF50-BiSCF50, exhibits better electrochemical activity for oxygen reduction. The LSGM electrolyte-supported (∼300 μm thickness) cell with LSCF50-BiSCF50 composite cathode exhibits higher power densities of 0.617 and 0.802 W cm-2 at 650 and 700 °C, respectively, with humidified H2 (∼3% H2O) as the fuel and ambient air as the oxidant. Over 78 h stability test at 600 °C indicates that a little performance decrease occurs but no interfacial damage happens, suggesting that LSCF50-BiSCF50 is a potential material for IT-SOFCs.

  9. High Performance Graphene Oxide Based Rubber Composites

    NASA Astrophysics Data System (ADS)

    Mao, Yingyan; Wen, Shipeng; Chen, Yulong; Zhang, Fazhong; Panine, Pierre; Chan, Tung W.; Zhang, Liqun; Liang, Yongri; Liu, Li

    2013-08-01

    In this paper, graphene oxide/styrene-butadiene rubber (GO/SBR) composites with complete exfoliation of GO sheets were prepared by aqueous-phase mixing of GO colloid with SBR latex and a small loading of butadiene-styrene-vinyl-pyridine rubber (VPR) latex, followed by their co-coagulation. During co-coagulation, VPR not only plays a key role in the prevention of aggregation of GO sheets but also acts as an interface-bridge between GO and SBR. The results demonstrated that the mechanical properties of the GO/SBR composite with 2.0 vol.% GO is comparable with those of the SBR composite reinforced with 13.1 vol.% of carbon black (CB), with a low mass density and a good gas barrier ability to boot. The present work also showed that GO-silica/SBR composite exhibited outstanding wear resistance and low-rolling resistance which make GO-silica/SBR very competitive for the green tire application, opening up enormous opportunities to prepare high performance rubber composites for future engineering applications.

  10. High Performance Graphene Oxide Based Rubber Composites

    PubMed Central

    Mao, Yingyan; Wen, Shipeng; Chen, Yulong; Zhang, Fazhong; Panine, Pierre; Chan, Tung W.; Zhang, Liqun; Liang, Yongri; Liu, Li

    2013-01-01

    In this paper, graphene oxide/styrene-butadiene rubber (GO/SBR) composites with complete exfoliation of GO sheets were prepared by aqueous-phase mixing of GO colloid with SBR latex and a small loading of butadiene-styrene-vinyl-pyridine rubber (VPR) latex, followed by their co-coagulation. During co-coagulation, VPR not only plays a key role in the prevention of aggregation of GO sheets but also acts as an interface-bridge between GO and SBR. The results demonstrated that the mechanical properties of the GO/SBR composite with 2.0 vol.% GO is comparable with those of the SBR composite reinforced with 13.1 vol.% of carbon black (CB), with a low mass density and a good gas barrier ability to boot. The present work also showed that GO-silica/SBR composite exhibited outstanding wear resistance and low-rolling resistance which make GO-silica/SBR very competitive for the green tire application, opening up enormous opportunities to prepare high performance rubber composites for future engineering applications. PMID:23974435

  11. Mechanical properties of solid oxide fuel cell glass-ceramic seal at high temperatures

    SciTech Connect

    Milhans, Jacqueline; Li, Dongsheng; Khaleel, Mohammad A.; Sun, Xin; Al-Haik, Marwan; Harris, Adrian; Garmestani, Hamid

    2011-04-20

    Mechanical properties of solid oxide fuel cell glass-ceramic seal material, G18, are studied at high temperatures. Samples of G18 are aged for either 4h or 100h, resulting in samples with different crystallinity. Reduced modulus, hardness, and time-dependent behavior are measured by nanoindentation. The nanoindentation is performed at room temperature, 550, 650, and 750°C, using loading rates of 5 mN/s and 25 mN/s. Results show a decrease in reduced modulus with increasing temperature, with significant decrease above the glass transition temperature (Tg). Hardness generally decreases with increasing temperature, with a slight increase before Tg for the 4h aged sample. Dwell tests show that creep increases with increasing temperature, but decrease with further aging.

  12. Creep Properties of Solid Oxide Fuel Cell Glass-Ceramic Seal G18

    SciTech Connect

    Milhans, Jacqueline; Khaleel, Mohammad A.; Sun, Xin; Tehrani, Mehran; Al-Haik, Marwan; Garmestani, Hamid

    2010-11-01

    This study utilizes nanoindentation to investigate and measure creep properties of a barium calcium aluminosilicate glass-ceramic used for solid oxide fuel cell seals (SOFCs). Samples of the glassceramic seal material were aged for 5h, 50h, and 100h to obtain different degrees of crystallinity. Instrumented nanoindentation was performed on the samples with different aging times at different temperatures to investigate the strain rate sensitivity during inelastic deformation. The temperature dependent behavior is important since SOFCs operate at high temperatures (800-1000°C). Results show that the samples with higher crystallinity were more resistant to creep, and the creep compliance tended to decrease with increasing temperature, especially with further aged samples.

  13. Optimal control strategies for hydrogen production when coupling solid oxide electrolysers with intermittent renewable energies

    NASA Astrophysics Data System (ADS)

    Cai, Qiong; Adjiman, Claire S.; Brandon, Nigel P.

    2014-12-01

    The penetration of intermittent renewable energies requires the development of energy storage technologies. High temperature electrolysis using solid oxide electrolyser cells (SOECs) as a potential energy storage technology, provides the prospect of a cost-effective and energy efficient route to clean hydrogen production. The development of optimal control strategies when SOEC systems are coupled with intermittent renewable energies is discussed. Hydrogen production is examined in relation to energy consumption. Control strategies considered include maximizing hydrogen production, minimizing SOEC energy consumption and minimizing compressor energy consumption. Optimal control trajectories of the operating variables over a given period of time show feasible control for the chosen situations. Temperature control of the SOEC stack is ensured via constraints on the overall temperature difference across the cell and the local temperature gradient within the SOEC stack, to link materials properties with system performance; these constraints are successfully managed. The relative merits of the optimal control strategies are analyzed.

  14. Study on degradation of solid oxide fuel cell anode by using pure nickel electrode

    NASA Astrophysics Data System (ADS)

    Jiao, Zhenjun; Shikazono, Naoki; Kasagi, Nobuhide

    2011-10-01

    In this study, the interactions between Ni and YSZ in solid oxide fuel cell anode and the influence of glass seal to anode performances have been investigated by pure Ni anode sintered on YSZ pellet. The evolution of Ni-YSZ interface in 100 h galvanostatic polarization in hydrogen is studied with different humidities in hydrogen. Electrochemical impedance spectroscopy was applied to analyze the time variation of the anode electrochemical characteristics. The interface microstructural changes were characterized by scanning electron microscopy. The influence of bulk gas humidity, gas-sealing material and Ni coarsening on anode durability was studied. The degradation of pure Ni anode is considered to be determined by the competition among the mechanisms of silicon deposition, YSZ interface morphological change and Ni coarsening.

  15. Gradient Meshed and Toughened SOEC (Solid Oxide Electrolyzer Cell) Composite Seal with Self-Healing Capabilities

    SciTech Connect

    Kathy Lu; W. T. Reynolds, Jr.

    2010-06-08

    High-temperature electrolysis of water steam is a promising approach for hydrogen production. The potential is even more promising when abundant heat source from nuclear power reactors can be efficiently utilized. Hydrogen production through the above approach also allows for low electric consumption. Overall energy conversion efficiencies for high temperature electrolysis are in the 45-50% range compared to ~30% for the conventional electrolysis. Under such motivation, this research is focused on increasing the operation time and high temperature stability of solid oxide electrolyzer cells (SOEC) for splitting water into hydrogen. Specifically, our focus is to improve the SOEC seal thermal stability and performances by alleviating thermal stress and seal cracking issues.

  16. Solid oxide electrolysis cell analysis by means of electrochemical impedance spectroscopy: A review

    NASA Astrophysics Data System (ADS)

    Nechache, A.; Cassir, M.; Ringuedé, A.

    2014-07-01

    High temperature water electrolysis based on Solid Oxide Electrolysis Cell (SOEC) is a very promising solution to produce directly pure hydrogen. However, degradation issues occurring during operation still represent a scientific and technological barrier in view of its development at an industrial scale. Electrochemical Impedance Spectroscopy (EIS) is a powerful in-situ fundamental tool adapted to the study of SOEC systems. Hence, after a quick presentation of EIS principle and data analysis methods, this review demonstrates how EIS can be used: (i) to characterize the performance and mechanisms of SOEC electrodes; (ii) as a complementary tool to study SOEC degradation processes for different cell configurations, in addition to post-test tools such as scanning electron microscopy (SEM) or X-ray diffraction (XRD). The use of EIS to establish a systematic SOEC analysis is introduced as well.

  17. TOF-SIMS characterization of impurity enrichment and redistribution in solid oxide electrolysis cells during operation.

    PubMed

    Kiebach, Ragnar; Norrman, Kion; Chatzichristodoulou, Christodoulos; Chen, Ming; Sun, Xiufu; Ebbesen, Sune D; Mogensen, Mogens B; Hendriksen, Peter Vang

    2014-10-28

    TOF-SIMS analyses of state-of-the-art high temperature solid oxide electrolysis cells before and after testing under different operating conditions were performed. The investigated cells consist of an yttria stabilized zirconia (YSZ) electrolyte, a La1-xSrxMnO3-δ composite anode and a Ni-YSZ cermet cathode. The surfaces and cross-sections of the cells were analyzed, and several elemental impurities like Si, Ca and Na were identified and spatially mapped and their enrichment and migration during operation is reported. With advancing operation time, the concentration of these elements, especially Na and Ca, increases. For Si, a concentration gradient is found from the gas inlet to the gas outlet. Additionally, a loss of Ni percolation in the active cathode is observed in the same area where the Si enrichment is found. Based on the obtained TOF-SIMS results, the influence of the operating conditions on degradation is discussed. PMID:24860844

  18. High Temperature Oxidation Performance of Aluminide Coatings

    SciTech Connect

    Pint, Bruce A; Zhang, Ying; Haynes, James A; Wright, Ian G

    2004-01-01

    Aluminide coatings are of interest for many high temperature applications because of the possibility of improving the oxidation resistance of structural alloys by forming a protective external alumina scale. Steam and exhaust gas environments are of particular interest because alumina is less susceptible to the accelerated attack due to hydroxide formation observed for chromia- and silica-forming alloys and ceramics. For water vapor testing, one ferritic (Fe-9Cr-1Mo) and one austenitic alloy (304L) have been selected as substrate materials and CVD coatings have been used in order to have a well-controlled, high purity coating. It is anticipated that similar aluminide coatings could be made by a higher-volume, commercial process such as pack cementation. Previous work on this program has examined as-deposited coatings made by high and low Al activity CVD processes and the short-term performance of these coatings. The current work is focusing on the long term behavior in both diffusion tests16 and oxidation tests of the thicker, high Al activity coatings. For long-term coating durability, one area of concern has been the coefficient of thermal expansion (CTE) mismatch between coating and substrate. This difference could cause cracking or deformation that could reduce coating life. Corrosion testing using thermal cycling is of particular interest because of this potential problem and results are presented where a short exposure cycle (1h) severely degraded aluminide coatings on both types of substrates. To further study the potential role of aluminide coatings in fossil energy applications, several high creep strength Ni-base alloys were coated by CVD for testing in a high pressure (20atm) steam-CO{sub 2} environment for the ZEST (zero-emission steam turbine) program. Such alloys would be needed as structural and turbine materials in this concept. For Ni-base alloys, CVD produces a {approx}50{mu}m {beta}-NiAl outer layer with an underlying interdiffusion zone

  19. A Reversible Planar Solid Oxide Fuel-Fed Electrolysis Cell and Solid Oxide Fuel Cell for Hydrogen and Electricity Production Operating on Natural Gas/Biomass Fuels

    SciTech Connect

    Tao, Greg, G.

    2007-03-31

    A solid oxide fuel-assisted electrolysis technique was developed to co-generate hydrogen and electricity directly from a fuel at a reduced cost of electricity. Solid oxide fuel-assisted electrolysis cells (SOFECs), which were comprised of 8YSZ electrolytes sandwiched between thick anode supports and thin cathodes, were constructed and experimentally evaluated at various operation conditions on lab-level button cells with 2 cm2 per-cell active areas as well as on bench-scale stacks with 30 cm2 and 100 cm2 per-cell active areas. To reduce the concentration overpotentials, pore former systems were developed and engineered to optimize the microstructure and morphology of the Ni+8YSZ-based anodes. Chemically stable cathode materials, which possess good electronic and ionic conductivity and exhibit good electrocatalytic properties in both oxidizing and reducing gas atmospheres, were developed and materials properties were investigated. In order to increase the specific hydrogen production rate and thereby reduce the system volume and capital cost for commercial applications, a hybrid system that integrates the technologies of the SOFEC and the solid-oxide fuel cell (SOFC), was developed and successfully demonstrated at a 1kW scale, co-generating hydrogen and electricity directly from chemical fuels.

  20. A NiFeCu alloy anode catalyst for direct-methane solid oxide fuel cells

    NASA Astrophysics Data System (ADS)

    Wang, Wei; Zhu, Huaiyu; Yang, Guangming; Park, Hee Jung; Jung, Doh Won; Kwak, Chan; Shao, Zongping

    2014-07-01

    In this study, a new anode catalyst based on a NiFeCu alloy is investigated for use in direct-methane solid oxide fuel cells (SOFCs). The influence of the conductive copper introduced into the anode catalyst layer on the performance of the SOFCs is systematically studied. The catalytic activity for partial oxidation of methane and coking resistance tests are proposed with various anode catalyst layer materials prepared using different methods, including glycine nitrate process (GNP), physical mixing (PM) and impregnation (IMP). The surface conductivity tests indicate that the conductivities of the NiFe-ZrO2/Cu (PM) and NiFe-ZrO2/Cu (IMP) catalysts are considerably greater than that of NiFe-ZrO2/Cu (GNP), which is consistent with the SEM results. Among the three preparation methods, the cell containing the NiFe-ZrO2/Cu (IMP) catalyst layer performs best on CH4-O2 fuel, especially under reduced temperatures, because the coking resistance should be considered in real fuel cell conditions. The cell containing the NiFe-ZrO2/Cu (IMP) catalyst layer also delivers an excellent operational stability using CH4-O2 fuel for 100 h without any signs of decay. In summary, this work provides new alternative anode catalytic materials to accelerate the commercialization of SOFC technology.