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Sample records for plasma coating formation

  1. Nanoscale Plasma Coating Inhibits Formation of Staphylococcus aureus Biofilm.

    PubMed

    Xu, Yuanxi; Jones, John E; Yu, Haiqing; Yu, Qingsong; Christensen, Gordon D; Chen, Meng; Sun, Hongmin

    2015-12-01

    Staphylococcus aureus commonly infects medical implants or devices, with devastating consequences for the patient. The infection begins with bacterial attachment to the device, followed by bacterial multiplication over the surface of the device, generating an adherent sheet of bacteria known as a biofilm. Biofilms resist antimicrobial therapy and promote persistent infection, making management difficult to futile. Infections might be prevented by engineering the surface of the device to discourage bacterial attachment and multiplication; however, progress in this area has been limited. We have developed a novel nanoscale plasma coating technology to inhibit the formation of Staphylococcus aureus biofilms. We used monomeric trimethylsilane (TMS) and oxygen to coat the surfaces of silicone rubber, a material often used in the fabrication of implantable medical devices. By quantitative and qualitative analysis, the TMS/O2 coating significantly decreased the in vitro formation of S. aureus biofilms; it also significantly decreased in vivo biofilm formation in a mouse model of foreign-body infection. Further analysis demonstrated TMS/O2 coating significantly changed the protein adsorption, which could lead to reduced bacterial adhesion and biofilm formation. These results suggest that TMS/O2 coating can be used to effectively prevent medical implant-related infections. PMID:26369955

  2. Nanoscale Plasma Coating Inhibits Formation of Staphylococcus aureus Biofilm

    PubMed Central

    Xu, Yuanxi; Jones, John E.; Yu, Haiqing; Yu, Qingsong; Christensen, Gordon D.

    2015-01-01

    Staphylococcus aureus commonly infects medical implants or devices, with devastating consequences for the patient. The infection begins with bacterial attachment to the device, followed by bacterial multiplication over the surface of the device, generating an adherent sheet of bacteria known as a biofilm. Biofilms resist antimicrobial therapy and promote persistent infection, making management difficult to futile. Infections might be prevented by engineering the surface of the device to discourage bacterial attachment and multiplication; however, progress in this area has been limited. We have developed a novel nanoscale plasma coating technology to inhibit the formation of Staphylococcus aureus biofilms. We used monomeric trimethylsilane (TMS) and oxygen to coat the surfaces of silicone rubber, a material often used in the fabrication of implantable medical devices. By quantitative and qualitative analysis, the TMS/O2 coating significantly decreased the in vitro formation of S. aureus biofilms; it also significantly decreased in vivo biofilm formation in a mouse model of foreign-body infection. Further analysis demonstrated TMS/O2 coating significantly changed the protein adsorption, which could lead to reduced bacterial adhesion and biofilm formation. These results suggest that TMS/O2 coating can be used to effectively prevent medical implant-related infections. PMID:26369955

  3. Formation Of Antifriction And Wear-Proof Coatings By Heterogeneous Arc Plasma

    NASA Astrophysics Data System (ADS)

    Smyaglikov, I. P.; Chubrik, N. I.; Kuznechik, O. O.; Minko, D. V.

    2010-07-01

    Formation of coatings of the various functionality on electrode-detail while injecting of metal particles in plasma flow of short argon arc is considered. The possibility of formation both antifriction and wear-proof dense coatings, which have a metallurgical bond with a base, is shown.

  4. Column Formation in Suspension Plasma-Sprayed Coatings and Resultant Thermal Properties

    SciTech Connect

    Van Every, Kent; Krane, Matthew; Trice, Rodney; Wang, Hsin; Porter, Wallace D; Besser, Matthew; Sordelet, Daniel; Ilavsky, Dr. Jan; Almer, Jon

    2011-01-01

    The suspension plasma spray (SPS) process was used to produce coatings from yttria-stabilized zirconia (YSZ) powders with median diameters of 15 {micro}m and 80 nm. The powder-ethanol suspensions made with 15-{micro}m diameter YSZ particles formed coatings with microstructures typical of the air plasma spray (APS) process, while suspensions made with 80-nm diameter YSZ powder yielded a coarse columnar microstructure not observed in APS coatings. To explain the formation mechanisms of these different microstructures, a hypothesis is presented which relates the dependence of YSZ droplet flight paths on droplet diameter to variations in deposition behavior. The thermal conductivity (k th) of columnar SPS coatings was measured as a function of temperature in the as-sprayed condition and after a 50 h, 1200 C heat treatment. Coatings produced from suspensions containing 80 nm YSZ particles at powder concentrations of 2, 8, and 11 wt.% exhibited significantly different k th values. These differences are connected to microstructural variations between the SPS coatings produced by the three suspension formulations. Heat treatment increased the k th of the coatings generated from suspensions containing 2 and 11 wt.% of 80 nm YSZ powder, but this k th increase was less than has been observed in APS coatings.

  5. Column Formation in Suspension Plasma-Sprayed Coatings and Resultant Thermal Properties

    SciTech Connect

    VanEvery, Kent; Krane, Matthew J.M.; Trice, Rodney W; Wang, Hsin; Porter, Wallace; Besser, Matthew; Sordelet, Daniel; Ilavsky, Jan; Almer, Jonathan

    2012-03-19

    The suspension plasma spray (SPS) process was used to produce coatings from yttria-stabilized zirconia (YSZ) powders with median diameters of 15 {micro}m and 80 nm. The powder-ethanol suspensions made with 15-{micro}m diameter YSZ particles formed coatings with microstructures typical of the air plasma spray (APS) process, while suspensions made with 80-nm diameter YSZ powder yielded a coarse columnar microstructure not observed in APS coatings. To explain the formation mechanisms of these different microstructures, a hypothesis is presented which relates the dependence of YSZ droplet flight paths on droplet diameter to variations in deposition behavior. The thermal conductivity (k{sub th}) of columnar SPS coatings was measured as a function of temperature in the as-sprayed condition and after a 50 h, 1200 C heat treatment. Coatings produced from suspensions containing 80 nm YSZ particles at powder concentrations of 2, 8, and 11 wt.% exhibited significantly different k{sub th} values. These differences are connected to microstructural variations between the SPS coatings produced by the three suspension formulations. Heat treatment increased the k{sub th} of the coatings generated from suspensions containing 2 and 11 wt.% of 80 nm YSZ powder, but this k{sub th} increase was less than has been observed in APS coatings.

  6. Column formation in suspension plasma-sprayed coatings and resultant thermal properties.

    SciTech Connect

    Van Every, K.; Krane, M. J. M.; Trice, R. W.; Wang, H.; Porter, W.; Besser, M.; Sordelet, D.; Ilavsky, J.; Almer, J.

    2011-06-01

    The suspension plasma spray (SPS) process was used to produce coatings from yttria-stabilized zirconia (YSZ) powders with median diameters of 15 {micro}m and 80 nm. The powder-ethanol suspensions made with 15-{micro}m diameter YSZ particles formed coatings with microstructures typical of the air plasma spray (APS) process, while suspensions made with 80-nm diameter YSZ powder yielded a coarse columnar microstructure not observed in APS coatings. To explain the formation mechanisms of these different microstructures, a hypothesis is presented which relates the dependence of YSZ droplet flight paths on droplet diameter to variations in deposition behavior. The thermal conductivity (k th) of columnar SPS coatings was measured as a function of temperature in the as-sprayed condition and after a 50 h, 1200 C heat treatment. Coatings produced from suspensions containing 80 nm YSZ particles at powder concentrations of 2, 8, and 11 wt.% exhibited significantly different k th values. These differences are connected to microstructural variations between the SPS coatings produced by the three suspension formulations. Heat treatment increased the k th of the coatings generated from suspensions containing 2 and 11 wt.% of 80 nm YSZ powder, but this k th increase was less than has been observed in APS coatings.

  7. Formation of a Spinel Coating on AZ31 Magnesium Alloy by Plasma Electrolytic Oxidation

    NASA Astrophysics Data System (ADS)

    Sieber, Maximilian; Simchen, Frank; Scharf, Ingolf; Lampke, Thomas

    2016-03-01

    Plasma electrolytic oxidation (PEO) is a common means for the surface modification of light metals. However, PEO of magnesium substrates in dilute electrolytes generally leads to the formation of coatings consisting of unfavorable MgO magnesium oxide. By incorporation of electrolyte components, the phase constitution of the oxide coatings can be modified. Coatings consisting exclusively of MgAl2O4 magnesium-aluminum spinel are produced by PEO in an electrolyte containing hydroxide, aluminate, and phosphate anions. The hardness of the coatings is 3.5 GPa on Martens scale on average. Compared to the bare substrate, the coatings reduce the corrosion current density in dilute sodium chloride solution by approx. one order of magnitude and slightly shift the corrosion potential toward more noble values.

  8. In-situ formation of multiphase air plasma sprayed barrier coatings for turbine components

    DOEpatents

    Subramanian, Ramesh

    2001-01-01

    A turbine component (10), such as a turbine blade, is provided which is made of a metal alloy (22) and a base, planar-grained thermal barrier layer (28) applied by air plasma spraying on the alloy surface, where a heat resistant ceramic oxide overlay material (32') covers the bottom thermal barrier coating (28), and the overlay material is the reaction product of the precursor ceramic oxide overlay material (32) and the base thermal barrier coating material (28).

  9. Formation of stable nanostructured phases in plasma-jet-treated Ni-Cr powder coatings

    NASA Astrophysics Data System (ADS)

    Alontseva, D. L.; Bratushka, S. N.; Il'yashenko, M. V.; Makhmudov, N. A.; Prokhorenkova, N. V.; Onanchenko, E. L.; Novgorodtsev, A. I.; Pshik, A. V.; Rogoz, V. N.

    2012-08-01

    Samples of steel St3 with Ni-Cr-B-Si-Fe coatings deposited using a plasma jet with subsequent partial melting of the coatings by a plasma jet have been investigated for the first time using the methods of Rutherford backscattering spectroscopy, scanning electron microscopy, X-ray fluorescence analysis, X-ray photoelectron spectroscopy, and nanoindentation. The structure and the phase and elemental compositions of these coatings have been studied. Ni-based nanocrystalline phases and CrNi3-based microcrystalline phases with crystals from 50 to 150 nm in size, extended defects of the microstructure, and nanoregions with different orientations of the crystal lattice and grain sizes on the order of 2-3 nm have been found.

  10. Vacuum plasma spray coating

    NASA Technical Reports Server (NTRS)

    Holmes, Richard R.; Mckechnie, Timothy N.

    1989-01-01

    Currently, protective plasma spray coatings are applied to space shuttle main engine turbine blades of high-performance nickel alloys by an air plasma spray process. Originally, a ceramic coating of yttria-stabilized zirconia (ZrO2.12Y2O3) was applied for thermal protection, but was removed because of severe spalling. In vacuum plasma spray coating, plasma coatings of nickel-chromium-aluminum-yttrium (NiCrAlY) are applied in a reduced atmosphere of argon/helium. These enhanced coatings showed no spalling after 40 MSFC burner rig thermal shock cycles between 927 C (1700 F) and -253 C (-423 F), while current coatings spalled during 5 to 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2.8Y2O3 to the turbine blades of first-stage high-pressure fuel turbopumps utilizing the enhanced NiCrAlY bond-coating process. NiCrAlY bond coating is applied first, with ZrO2.8Y2O3 added sequentially in increasing amounts until a thermal barrier coating is obtained. The enchanced thermal barrier coating has successfully passed 40 burner rig thermal shock cycles.

  11. The Formation of Nanocrystalline Diamond Coating on WC Deposited by Microwave Assisted Plasma CVD

    NASA Astrophysics Data System (ADS)

    Toff, M. R. M.; Hamzah, E.; Purniawan, A.

    2010-03-01

    Diamond is one form of carbon structure. The extreme hardness and high chemical resistant of diamond coatings determined that many works on this area relate to coated materials for tribological applications in biomedicine, as mechanical seals or cutting tools for hard machining operations. In the work, nanocrystalline diamond (NCD) coated tungsten carbide (WC) have been deposited by microwave assisted plasma chemical vapor deposition (MAPCVD) from CH4/H2 mixtures. Morphology of NCD was investigated by using Scanning Electron Microscopy (SEM) and Atomic Force Microscopy (AFM). The quality of NCD is defined as ratio between diamond and non diamond and also full width at half maximum (FWHM) was determined using Raman spectra. The result found that the NCD structure can be deposited on WC surface using CH4/H2 gas mixture with grain size ˜20 nm to 100 nm. Increase %CH4 concentration due to increase the nucleation of NCD whereas decrease the quality of diamond. Based on Raman spectra, the quality of NCD is in the range ˜98.82-99.01% and 99.56-99.75% for NCD and microcrystalline (MCD), respectively. In addition, FWHM of NCD is high than MCD in the range of 8.664-62.24 cm-1 and 4.24-5.05 cm-1 for NCD and MCD respectively that indicate the crystallineity of NCD is smaller than MCD.

  12. Basic features of low-temperature plasma formation in the course of composite coating synthesis at the active faces of complex contoured hard tools

    NASA Astrophysics Data System (ADS)

    Brzhozovsky, B. M.; Zimnyakov, D. A.; Zinina, E. P.; Martynov, V. V.; Pleshakova, E. S.; Yuvchenko, S. A.

    2016-04-01

    Basic features of combined-discharge low-temperature plasma formation around the surfaces of complex-contoured metal units are considered. It is shown that it makes the possibilities for synthesis of hardened high-durable coatings of hard tools appropriate for material processing in extreme load-temperature conditions. Experimental study of the coating formation was carried out in combination with the analysis of emission spectra of a low-temperature plasma cloud. Some practical examples of the coating applications are presented.

  13. High-Temperature Oxidation and Oxide Scale Formation in Plasma-Sprayed CoNiCrAlYRe Coatings

    NASA Astrophysics Data System (ADS)

    Di Girolamo, Giovanni; Brentari, Alida; Blasi, Caterina; Pilloni, Luciano; Serra, Emanuele

    2014-11-01

    MCrAlY coatings are usually adopted to improve the environmental resistance of Ni-based superalloy components of turbine engines against high-temperature oxidation and hot corrosion. In this work, CoNiCrAlYRe coatings were produced by atmospheric plasma spraying. The coatings exhibited relatively low oxygen content and porosity. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy analyses revealed that the high-temperature exposure at 1383 K (1110 °C) promoted the growth of an oxide scale on the top surface being composed of a continuous and dense Al2O3 inner layer followed by an outer mixed layer (Cr2O3 and spinels). The oxide scale was mainly composed of Al2O3, while the formation of mixed oxides occurred at lesser extent. After high-temperature exposure, the formation of internal oxides in some areas reduced the inter-lamellar cohesion, so that a decrease in microhardness was found.

  14. Process Sprays Uniforms Plasma Coatings

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.; Jacobson, T. P.; Walther, G. C.; Nakamura, H. H.

    1983-01-01

    Composite-powder processing procedure developed along with plasma-spray parameters to achieve homogeneous, well-bonded, low-porosity, self-lubricating coatings. Multicomponent plasma coatings are applied without segretation of components.

  15. Effects of the nozzle design on the properties of plasma jet and formation of YSZ coatings under low pressure conditions

    NASA Astrophysics Data System (ADS)

    Sun, Chengqi; Gao, Yang; Yang, Deming; Fu, Yingqing

    2016-06-01

    How to control the quality of the coatings has become a major problem during the plasma spraying. Because nozzle contour has a great influence on the characteristic of the plasma jet, two kinds of plasma torches equipped with a standard cylindrical nozzle and a converging-diverging nozzle are designed for low pressure plasma spraying(LPPS) and very low pressure plasma spraying(VLPPS). Yttria stabilized zirconia(YSZ) coatings are obtained in the reducing pressure environment. The properties of the plasma jet without or with powder injection are analyzed by optical emission spectroscopy, and the electron temperature is calculated based on the ratio of the relative intensity of two Ar I spectral lines. The results show that some of the YSZ powder can be vaporized in the low pressure enlarged plasma jet, and the long anode nozzle may improve the characteristics of the plasma jet. The coatings deposited by LPPS are mainly composed of the equiaxed grains and while the unmelted powder particles and large scalar pores appear in the coatings made by VLPPS. The long anode nozzle could improve the melting of the powders and deposition efficiency, and enhance the coatings' hardness. At the same time, the long anode nozzle could lead to a decrease in the overspray phenomenon. Through the comparison of the two different size's nozzle, the long anode is much more suitable for making the YSZ coatings.

  16. Formation of Expanded Austenite on a Cold-Sprayed AISI 316L Coating by Low-Temperature Plasma Nitriding

    NASA Astrophysics Data System (ADS)

    Adachi, Shinichiro; Ueda, Nobuhiro

    2015-12-01

    Low-temperature plasma nitriding at temperatures below 450 °C is commonly applied to austenitic stainless steels to enhance wear resistance, while maintaining corrosion resistance, by forming expanded austenite (known as the S-phase). In this work, low-temperature plasma nitriding of cold-sprayed AISI 316L coatings was examined. A cold-spray technique was developed to produce metal coatings with less oxidation. However, the cold-sprayed AISI 316L coating obtained by use of nitrogen gas as propellant contained many interconnected pores and cracks, and was, consequently, unsuitable as an anticorrosive coating. Therefore, laser post-treatment was used to modify the coating and increase its density to similar to that of bulk steel. The anticorrosive performance of this coating on a carbon steel substrate in NaCl solution was substantially improved. Subsequent low-temperature plasma nitriding enhanced the wear resistance by two orders of magnitude. It is concluded that cold-sprayed AISI 316L coatings treated by laser post-treatment and subsequent low-temperature plasma nitriding could be used as protective coatings under severe wear and corrosion conditions.

  17. Formation of Apatite Coatings on an Artificial Ligament Using a Plasma- and Precursor-Assisted Biomimetic Process

    PubMed Central

    Mutsuzaki, Hirotaka; Yokoyama, Yoshiro; Ito, Atsuo; Oyane, Ayako

    2013-01-01

    A plasma- and precursor-assisted biomimetic process utilizing plasma and alternate dipping treatments was applied to a Leed-Keio artificial ligament to produce a thin coating of apatite in a supersaturated calcium phosphate solution. Following plasma surface modification, the specimen was alternately dipped in calcium and phosphate ion solutions three times (alternate dipping treatment) to create a precoating containing amorphous calcium phosphate (ACP) which is an apatite precursor. To grow an apatite layer on the ACP precoating, the ACP-precoated specimen was immersed for 24 h in a simulated body fluid with ion concentrations approximately equal to those in human blood plasma. The plasma surface modification was necessary to create an adequate apatite coating and to improve the coating adhesion depending on the plasma power density. The apatite coating prepared using the optimized conditions formed a thin-film that covered the entire surface of the artificial ligament. The resulting apatite-coated artificial ligament should exhibit improved osseointegration within the bone tunnel and possesses great potential for use in ligament reconstructions. PMID:24048251

  18. Coating formation by plasma electrolytic oxidation on ZC71/SiC/12p-T6 magnesium metal matrix composite

    NASA Astrophysics Data System (ADS)

    Arrabal, R.; Matykina, E.; Skeldon, P.; Thompson, G. E.

    2009-02-01

    Plasma electrolytic oxidation (PEO) of a ZC71/SiC/12p-T6 magnesium metal matrix composite (MMC) is investigated in relation to coating growth and corrosion behaviour. PEO treatment was undertaken at 350 mA cm -2 (rms) and 50 Hz with a square waveform in stirred 0.05 M Na 2SiO 3.5H 2O/0.1 M KOH electrolyte. The findings revealed thick, dense oxide coatings, with an average hardness of 3.4 GPa, formed at an average rate of ˜1 μm min -1 for treatment times up to 100 min and ˜0.2 μm min -1 for later times. The coatings are composed mainly of MgO and Mg 2SiO 4, with an increased silicon content in the outer regions, constituting <10% of the coating thickness. SiC particles are incorporated into the coating, with formation of a silicon-rich layer at the particle/coating interface due to exposure to high temperatures during coating formation. The distribution of the particles in the coating indicated growth of new oxide at the metal/coating interface. The corrosion rate of the MMC in 3.5% NaCl is reduced by approximately two orders of magnitude by the PEO treatment.

  19. Coating of plasma polymerized film

    NASA Technical Reports Server (NTRS)

    Morita, S.; Ishibashi, S.

    1980-01-01

    Plasma polymerized thin film coating and the use of other coatings is suggested for passivation film, thin film used for conducting light, and solid body lubrication film of dielectrics of ultra insulators for electrical conduction, electron accessories, etc. The special features of flow discharge development and the polymerized film growth mechanism are discussed.

  20. Preparation and characterization of beryllium doped organic plasma polymer coatings

    SciTech Connect

    Brusasco, R.; Letts, S.; Miller, P.; Saculla, M.; Cook, R.

    1995-10-04

    We report the formation of beryllium doped plasma polymerized coatings derived from a helical resonator deposition apparatus, using diethylberyllium as the organometaric source. These coatings had an appearance not unlike plain plasma polymer and were relatively stable to ambient exposure. The coatings were characterized by Inductively Coupled Plasma Mass Spectrometry and X-Ray Photoelectron Spectroscopy. Coating rates approaching 0.7 {mu}m hr{sup {minus}1} were obtained with a beryllium-to-carbon ratio of 1:1.3. There is also a significant oxygen presence in the coating as well which is attributed to oxidation upon exposure of the coating to air. The XPS data show only one peak for beryllium with the preponderance of the XPS data suggesting that the beryllium exists as BeO. Diethylberyllium was found to be inadequate as a source for beryllium doped plasma polymer, due to thermal decomposition and low vapor recovery rates.

  1. Smart Coating Technology by Gas Tunnel Type Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Kobayashi, A.

    2008-07-01

    Nano-science & technology is one of the most important scientific fields, and the material processing using the nano-technology is now advanced towards more precise and controllable smart stage. Regarding thermal processing, an important key should be the the performance of the applied heat source. A plasma is fundamentally the most superior heat source, because of high temperature, high energy density, easy controllable, etc. Therefore more precious plasma system has been expected for smart thermal processing. The gas tunnel type plasma system developed by the author has high energy density and also high efficiency. The concept and the feature of this plasma system are explained and the applications to the various thermal processing are described in this report. One practical application is plasma spraying of ceramics such as Al_2O_3 and ZrO_2. The characteristics of these ceramic coatings were superior to the conventional ones. The ZrO_2 composite coating has the possibility of the development of high functionally graded TBC (thermal barrier coating). Another application of gas tunnel type plasma is surface modification of metals. For example the TiN films were formed in a very short time of 5 s. Now, advanced plasma application of spraying methods as a smart coating technology is expected to obtain the desired characteristics of ceramics such as corrosion resistance, thermal resistance, and wear resistance by reducing the porosity and increasing the coating density. One application of the smart coating technology is a formation of the metallic glass coating with high function, and another is Hydroxiapatite coating for bio-medical application. The formation process of those coatings and the coating characteristics were investigated in this study.

  2. Plasma-Sprayed Coatings on Porous Surfaces

    NASA Technical Reports Server (NTRS)

    Leibert, C. H.

    1986-01-01

    Need for combining benefits of duplex thermal-barrier coatings with film cooling on gas-turbine vanes and blades stimulated development of improved method for plasma spraying these coatings. Method reduces blocking of holes by plasma-sprayed material and at same time reduces base-metal oxidation during coating operation. Features provide potential for increased engine efficiency and power, reduced fuel consumption, use of less costly materials or construction procedures, and extended life and durability.

  3. The formation of tungsten doped Al2O3/ZnO coatings on aluminum by plasma electrolytic oxidation and their application in photocatalysis

    NASA Astrophysics Data System (ADS)

    Stojadinović, Stevan; Vasilić, Rastko; Radić, Nenad; Tadić, Nenad; Stefanov, Plamen; Grbić, Boško

    2016-07-01

    Tungsten doped Al2O3/ZnO coatings are formed by plasma electrolytic oxidation of aluminum substrate in supporting electrolyte (0.1 M boric acid + 0.05 M borax + 2 g/L ZnO) with addition of different concentrations of Na2WO4·2H2O. The morphology, crystal structure, chemical composition, and light absorption characteristics of formed surface coatings are investigated. The X-ray diffraction and X-ray photoelectron spectroscopy results indicate that formed surface coatings consist of alpha and gamma phase of Al2O3, ZnO, metallic tungsten and WO3. Obtained results showed that incorporated tungsten does not have any influence on the absorption spectra of Al2O3/ZnO coatings, which showed invariable band edge at about 385 nm. The photocatalytic activity of undoped and tungsten doped Al2O3/ZnO coatings is estimated by the photodegradation of methyl orange. The photocatalytic activity of tungsten doped Al2O3/ZnO coatings is higher thanof undoped Al2O3/ZnO coatings; the best photocatalytic activity is ascribed to coatings formed in supporting electrolyte with addition of 0.3 g/L Na2WO4·2H2O. Tungsten in Al2O3/ZnO coatings acts as a charge trap, thus reducing the recombination rate of photogenerated electron-hole pairs. The results of PL measurements are in agreement with photocatalytic activity. Declining PL intensity corresponds to increasing photocatalytic activity of the coatings, indicating slower recombination of electron-hole pairs.

  4. Plasma-Spray Metal Coating On Foam

    NASA Technical Reports Server (NTRS)

    Cranston, J.

    1994-01-01

    Molds, forms, and other substrates made of foams coated with metals by plasma spraying. Foam might be ceramic, carbon, metallic, organic, or inorganic. After coat applied by plasma spraying, foam left intact or removed by acid leaching, conventional machining, water-jet cutting, or another suitable technique. Cores or vessels made of various foam materials plasma-coated with metals according to method useful as thermally insulating containers for foods, liquids, or gases, or as mandrels for making composite-material (matrix/fiber) parts, or making thermally insulating firewalls in automobiles.

  5. Vacuum application of thermal barrier plasma coatings

    NASA Technical Reports Server (NTRS)

    Holmes, R. R.; Mckechnie, T. N.

    1988-01-01

    Coatings are presently applied to Space Shuttle Main Engine (SSME) turbine blades for protection against the harsh environment realized in the engine during lift off-to-orbit. High performance nickel, chromium, aluminum, and yttrium (NiCrAlY) alloy coatings, which are applied by atmospheric plasma spraying, crack and spall off because of the severe thermal shock experienced during start-up and shut-down of the engine. Ceramic coatings of yttria stabilized zirconia (ZrO2-Y2O3) were applied initially as a thermal barrier over coating to the NiCrAlY but were removed because of even greater spalling. Utilizing a vacuum plasma spraying process, bond coatings of NiCrAlY were applied in a low pressure atmosphere of argon/helium, producing significantly improved coating-to-blade bonding. The improved coatings showed no spalling after 40 MSFC burner rig thermal shock cycles, cycling between 1700 and -423 F. The current atmospheric plasma NiCrAlY coatings spalled during 25 test cycles. Subsequently, a process was developed for applying a durable thermal barrier coating of ZrO2-Y2O3 to the turbine blades of first stage high-pressure fuel turbopumps utilizing the vacuum plasma process. The improved thermal barrier coating has successfully passed 40 burner rig thermal shock cycles without spalling. Hot firing in an SSME turbine engine is scheduled for the blades. Tooling was installed in preparation for vacuum plasma spray coating other SSME hardware, e.g., the titanium main fuel valve housing (MFVH) and the fuel turbopump nozzle/stator.

  6. Vacuum plasma coatings for turbine blades

    NASA Technical Reports Server (NTRS)

    Holmes, R. R.

    1985-01-01

    Turbine blades, vacuum plasma spray coated with NiCrAlY, CoCrAlY or NiCrAlY/Cr2O3, were evaluated and rated superior to standard space shuttle main engine (SSME) coated blades. Ratings were based primarily on 25 thermal cycles in the MSFC Burner Rig Tester, cycling between 1700 F (gaseous H2) and -423 F (liquid H2). These tests showed no spalling on blades with improved vacuum plasma coatings, while standard blades spalled. Thermal barrier coatings of ZrO2, while superior to standard coatings, lacked the overall performance desired. Fatigue and tensile specimens, machined from MAR-M-246(Hf) test bars identical to the blades were vacuum plasma spray coated, diffusion bond treated, and tested to qualify the vacuum plasma spray process for flight hardware testing and application. While NiCrAlY/Cr2O3 offers significant improvement over standard coatings in durability and thermal protection, studies continue with an objective to develop coatings offering even greater improvements.

  7. Removing of Mixed Coatings by Plasma Discharges

    NASA Astrophysics Data System (ADS)

    Vassallo, E.; Caniello, R.; Deambrosis, S.; Dellasega, D.; Ghezzi, F.; Laguardia, L.; Miorin, E.; Passoni, M.

    2013-08-01

    Next generation tokamaks offer the possibility of highly efficient energy generation from the fusion reaction of hydrogen isotopes. In tokamak operation, the core plasma interaction with the wall materials could produce tiles erosion. Redeposition of the eroded materials (C-W-Be) leads to an increase in the allowable tritium load if the coatings are not periodically removed. Amongst removal methods, plasma based techniques employing Ar, H2 gas have been investigated. Plasma cleaning has been carried out on hydrogenated carbon and carbon-tungsten coatings. It has been shown that at a RF power density of 1.3 W/cm2 (pressure of 1 Pa), the plasma cleaning was effective in removing the coatings. Details of further work in this research activity will be presented.

  8. Plasma Chemical Aspects Of Dust Formation In Hydrocarbon Plasmas

    SciTech Connect

    Berndt, J.; Kovacevic, E.; Stepanovic, O.; Stefanovic, I.; Winter, J.

    2008-09-07

    This contribution deals with some plasma chemical aspects of dust formation in hydrocarbon plasmas. The interplay between dust formation and plasma chemistry will be discussed by means of different experimental results. One specific example concerns the formation of benzene and the role of atomic hydrogen for plasma chemical processes and dust formation in hydrocarbon discharges.

  9. Inhibition of Staphylococcus epidermidis Biofilm by Trimethylsilane Plasma Coating

    PubMed Central

    Ma, Yibao; Jones, John E.; Ritts, Andrew C.; Yu, Qingsong

    2012-01-01

    Biofilm formation on implantable medical devices is a major impediment to the treatment of nosocomial infections and promotes local progressive tissue destruction. Staphylococcus epidermidis infections are the leading cause of biofilm formation on indwelling devices. Bacteria in biofilms are highly resistant to antibiotic treatment, which in combination with the increasing prevalence of antibiotic resistance among human pathogens further complicates treatment of biofilm-related device infections. We have developed a novel plasma coating technology. Trimethylsilane (TMS) was used as a monomer to coat the surfaces of 316L stainless steel and grade 5 titanium alloy, which are widely used in implantable medical devices. The results of biofilm assays demonstrated that this TMS coating markedly decreased S. epidermidis biofilm formation by inhibiting the attachment of bacterial cells to the TMS-coated surfaces during the early phase of biofilm development. We also discovered that bacterial cells on the TMS-coated surfaces were more susceptible to antibiotic treatment than their counterparts in biofilms on uncoated surfaces. These findings suggested that TMS coating could result in a surface that is resistant to biofilm development and also in a bacterial community that is more sensitive to antibiotic therapy than typical biofilms. PMID:22964248

  10. Structural, Mechanical and Erosion Properties of Yttrium Oxide Coatings by Axial Suspension Plasma Spraying for Electronics Applications

    NASA Astrophysics Data System (ADS)

    Kitamura, Junya; Tang, Zhaolin; Mizuno, Hiroaki; Sato, Kazuto; Burgess, Alan

    2011-01-01

    Yttrium oxide (Y2O3) coatings have been prepared by axial suspension plasma spraying with fine powders. It is clarified that the coatings have high hardness, low porosity, high erosion resistance against CF4 -containing plasma and retention of smooth eroded surface. This suggests that the axial suspension plasma spraying of Y2O3 is applicable to fabricating equipment for electronic devices, such as dry etching. Surface morphologies of the slurry coatings with splats are similar to conventional plasma-sprayed Y2O3 coatings, identified from microstructural analysis. Dense coating structures with no lamellar boundaries have been seen, which is apparently different from the conventional coatings. It has also been found that crystal structure of the suspension coatings mainly composed of metastable monoclinic phase, whereas the powders and the conventional plasma spray coatings have stable cubic phase. Mechanism of coating formation by plasma spraying with fine powder slurries is discussed based on the results.

  11. Monitoring Coating Thickness During Plasma Spraying

    NASA Technical Reports Server (NTRS)

    Miller, Robert A.

    1990-01-01

    High-resolution video measures thickness accurately without interfering with process. Camera views cylindrical part through filter during plasma spraying. Lamp blacklights part, creating high-contrast silhouette on video monitor. Width analyzer counts number of lines in image of part after each pass of spray gun. Layer-by-layer measurements ensure adequate coat built up without danger of exceeding required thickness.

  12. Electrospinning Yarn Formation and Coating

    NASA Astrophysics Data System (ADS)

    Sahbaee Bagherzadeh, Arash

    Electrospinning is a process by which nano polymer fibers can be produced using an electrostatically driven jet of polymer solution. Electrospinning seems to be a relatively simple process for producing nanofibers since it utilizes a few readily available components. On closer examination it is however clearly evident that successful electrospinning involves an understanding of the complex interaction of electrostatic fields, properties of polymer solutions and component design and system geometry. Using grounded plate as a collector causes the uniform electric field in all directions, so the electrostatic forces acting on the fiber have no preferential direction in the plane of the collector, results in a random deposition of the electrospun fibers leading to an isotropic web. For achieving their unique abilities to be useful in devices needs to deposit them in specific location and orientation. In this project a unique needle electrospinning process is described in which nanofibers are continuously fabricated, uniaxially oriented, and twisted to form of a yarn. It is shown that perfectly aligned nanofiber assemblies can be generated by manipulating the electric field. Twist insertion is accomplished by using two stepper motors and associated software. ANSYS/Emag.3-D is used to model the path of the electric field between the needle and the collector and the electrostatic forces acting on a charged nanofiber. The apparatus described, appears to offer advantages over other techniques. Nanofibers need not only be used as webs or yarn in order to attain the performance enhancement of high tech applications, but it is possible to introduce the benefit of nanofiber to regular yarn and other materials, by coating with nanofibers An addition advantage of the present setup is that it is possible to produce continuous fiber hybrid yarn coated with aligned nanofibers along the core yarn axis. With this method it is not only possible to coat regular yarn with aligned

  13. Strength of plasma coating and effect of a plasma coating on hydrogen entry

    NASA Astrophysics Data System (ADS)

    Nishiguchi, Hiroshi; Ohshima, Tamiko; Kawasaki, Hiroharu; Fukuda, Takayuki

    2016-01-01

    The strength of a plasma coating and the effect of the plasma coating on hydrogen entry were investigated to establish a method that provides a base material with highly resistant to hydrogen entry and embrittlement. Aluminum alloy A6061, which is highly resistant to hydrogen gas atmosphere, was employed as the coating material (300 W, 17 h, ∼40 µm thickness). Two types of specimen prepared by the hydrogen-charging method were adopted: the coated and uncoated specimens were (1) immersed in 20 mass % ammonium thiocyanate aqueous solution at 313 K for 48 h, or (2) exposed to hydrogen gas atmosphere at 100 MPa and 270 °C for 200 h. Hydrogen content measurements revealed that the A6061 plasma coating is highly resistant to hydrogen entry in corrosive environments. The coating reduced hydrogen entry by ∼50% during exposure to hydrogen gas atmosphere at 100 MPa and 270 °C. Moreover, the plasma coating method was found to be applicable in the elastic deformation region of the base material.

  14. Bioactive Glass-Ceramic Coatings Synthesized by the Liquid Precursor Plasma Spraying Process

    NASA Astrophysics Data System (ADS)

    Xiao, Yanfeng; Song, Lei; Liu, Xiaoguang; Huang, Yi; Huang, Tao; Chen, Jiyong; Wu, Yao; Wu, Fang

    2011-03-01

    In this study, the liquid precursor plasma spraying process was used to manufacture P2O5-Na2O-CaO-SiO2 bioactive glass-ceramic coatings (BGCCs), where sol and suspension were used as feedstocks for plasma spraying. The effect of precursor and spray parameters on the formation and crystallinity of BGCCs was systematically studied. The results indicated that coatings with higher crystallinity were obtained using the sol precursor, while nanostructured coatings predominantly consisting of amorphous phase were synthesized using the suspension precursor. For coatings manufactured from suspension, the fraction of the amorphous phase increased with the increase in plasma power and the decrease in liquid precursor feed rate. The coatings synthesized from the suspension plasma spray process also showed a good in vitro bioactivity, as suggested by the fast apatite formation when soaking into SBF.

  15. Characterisation of the TiO2 coatings deposited by plasma spraying

    NASA Astrophysics Data System (ADS)

    Benea, M. L.; Benea, L. P.

    2016-02-01

    Plasma spraying of materials such as ceramics and non-metals, which have high melting points, has become a well-established commercial process. Such coatings are increasingly used in aerospace, automobile, textile, medical, printing and electrical industries to impart proprieties such as corrosion resistance, thermal resistance, wear resistance, etc. One of the most important characteristics of thermal barrier coatings is the ability to undergo fast temperature changes without failing, the so called thermal shock resistance. The formation of residual stresses in plasma sprayed ceramic and metallic coatings is a very complex process. Several factors, such as substrate material, substrate thickness, physical properties of both the substrate and the coating material, deposition rate, relative velocity of the plasma torch, etc. determine the final residual stress state of the coating at room temperature. Our objective is to characterize the titanium oxide and aluminium oxide coatings deposited by plasma spraying in structural terms, the resistance to thermal shock and residual stresses.

  16. Induction suspension plasma sprayed biological-like hydroxyapatite coatings.

    PubMed

    Loszach, Max; Gitzhofer, François

    2015-04-01

    Substituted hydroxyapatite coatings with different ions (Mg, Na, K, Cl, F) have been developed by the induction suspension plasma spray process. Suspensions were prepared with sol-gel. The main objective of this study was to demonstrate that induction suspension plasma spray technology possesses high material composition flexibility that allows as-sprayed coatings to closely mimic natural bone composition. Long-term in vitro behaviour of as-sprayed substituted coatings was evaluated with simulated body fluid. Data on the suspensions showed the formation of a pure hydroxyapatite phase. Transmission electron microscopy characterized various preparation stages of the suspensions. As-sprayed samples were distinguished by X-ray diffraction and scanning electron microscopy. Substituted elements were quantified by neutron activation. A well-crystallized hydroxyapatite phase was produced with concentration in various substitutions very close to natural bone composition. Ca/P and (Ca + Mg + Na + K)/P ratios provided evidence of the introduction of different cations into apatite structures. The immersion of samples into simulated body fluid led to the nucleation and growth of a flake-like octacalcium phosphate crystal layer at the surface of as-sprayed coatings after one week. Proof of octacalcium phosphate transformation and its partial dissolution and direct re-precipitation into apatite was disclosed by local energy dispersive spectroscopy and microstructure observation. Formation of a Ca/P ratio gradient from the precipitated layer surface to the as-sprayed coatings interface was observed after four weeks once the octacalcium phosphate crystals reached a critical size, resulting in the formation of a rich apatite layer at the interface after six weeks. A set of mechanisms has been proposed to explain these findings. PMID:25586411

  17. Performance of coated columbium and tantalum alloys in plasma arc reentry simulation tests

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Merutka, J. P.

    1974-01-01

    The evaluation of coated refractory metals screened in stagnation model plasma arc tests is reported. Columbium alloys FS-85, C-129Y, and Cb-752 coated with Si-20Cr-20Fe (R512E) were tested at 1390 C. Three silicide coatings on Ta-10W were tested at 1470 C. Half-hour cycles and a 6500 N/sqm stagnation pressure were used. The best R512E coated columbium alloy was FS-85 with first local coating breakdowns occurring in 12 to 50 cycles. At coating defects, low metal recession rates (0.005 mm/min) were generally observed on coated columbium alloys while high rates (0.15 mm/min) were observed on coated Ta-10W. Coated columbium suffered large emittance losses (to below 0.7) due to surface refractory metal pentoxide formation.

  18. Thermal Expansion of Vacuum Plasma Sprayed Coatings

    NASA Technical Reports Server (NTRS)

    Raj, S V.; Palczer, A. R.

    2010-01-01

    Metallic Cu-8%Cr, Cu-26%Cr, Cu-8%Cr-1%Al, NiAl and NiCrAlY monolithic coatings were fabricated by vacuum plasma spray deposition processes for thermal expansion property measurements between 293 and 1223 K. The corrected thermal expansion, (DL/L(sub 0) varies with the absolute temperature, T, as (DL/L(sub 0) = A(T - 293)(sup 3) + BIT - 293)(sup 2) + C(T - 293) + D, where, A, B, C and D are thermal, regression constants. Excellent reproducibility was observed for all of the coatings except for data obtained on the Cu-8%Cr and Cu-26%Cr coatings in the first heat-up cycle, which deviated from those determined in the subsequent cycles. This deviation is attributed to the presence of residual stresses developed during the spraying of the coatings, which are relieved after the first heat-up cycle. In the cases of Cu-8%Cr and NiAl, the thermal expansion data were observed to be reproducible for three specimens. The linear expansion data for Cu-8% Cr and Cu-26%Cr agree extremely well with rule of mixture (ROM) predictions. Comparison of the data for the Cu-8%Cr coating with literature data for Cr and Cu revealed that the thermal expansion behavior of this alloy is determined by the Cu-rich matrix. The data for NiAl and NiCrAlY are in excellent agreement with published results irrespective of composition and the methods used for processing the materials. The implications of these results on coating GRCop-84 copper alloy combustor liners for reusable launch vehicles are discussed.

  19. Qualification of tungsten coatings on plasma-facing components for JET

    NASA Astrophysics Data System (ADS)

    Maier, H.; Neu, R.; Greuner, H.; Böswirth, B.; Balden, M.; Lindig, S.; Matthews, G. F.; Rasinski, M.; Wienhold, P.; Wiltner, A.

    2009-12-01

    This contribution summarizes the work that has been performed to establish the industrial production of tungsten coatings on carbon fibre composite (CFC) for application within the ITER-like Wall Project at JET. This comprises the investigation of vacuum plasma-sprayed coatings, physical vapour deposited tungsten/rhenium multilayers, as well as coatings deposited by combined magnetron-sputtering and ion implantation. A variety of analysis tools were applied to investigate failures and oxide and carbide formation in these systems.

  20. Plasma sprayed ceramic thermal barrier coating for NiAl-based intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, Robert A. (Inventor); Doychak, Joseph (Inventor)

    1994-01-01

    A thermal barrier coating system consists of two layers of a zirconia-yttria ceramic. The first layer is applied by low pressure plasma spraying. The second layer is applied by conventional atmospheric pressure plasma spraying. This facilitates the attachment of a durable thermally insulating ceramic coating directly to the surface of a highly oxidation resistant NiAl-based intermetallic alloy after the alloy has been preoxidized to promote the formation of a desirable Al2O3 scale.

  1. Erosion-resistance of plasma sprayed coatings

    SciTech Connect

    Xia, Z.; Zhang, X.; Song, J.

    1999-12-01

    Cr{sub 3}C{sub 2}/NiCr, ZrO{sub 2}/NiCr, WTiC{sub 2}/NiCr, and X40 were plasma sprayed on the substrate 1Cr18NI9Ti in order to solve the erosion wear at high temperature encountered in the oil-refining industry. A series of properties of the coatings, including their microstructure, hardness, and erosion-behavior, have been tested. The test results show that the properties of the coatings have a significant effect on their erosion-resistant performance. Good erosion-resistant materials need to be hard and tough. Both Cr{sub 3}C{sub 2}/NiCr and X40 have good erosion resistance at elevated temperature.

  2. Plasma sprayed and electrospark deposited zirconium metal diffusion barrier coatings

    SciTech Connect

    Hollis, Kendall J; Pena, Maria I

    2010-01-01

    Zirconium metal coatings applied by plasma spraying and electrospark deposition (ESD) have been investigated for use as diffusion barrier coatings on low enrichment uranium fuel for research nuclear reactors. The coatings have been applied to both stainless steel as a surrogate and to simulated nuclear fuel uranium-molybdenum alloy substrates. Deposition parameter development accompanied by coating characterization has been performed. The structure of the plasma sprayed coating was shown to vary with transferred arc current during deposition. The structure of ESD coatings was shown to vary with the capacitance of the deposition equipment.

  3. Surface coating for prevention of crust formation

    DOEpatents

    Kronberg, James W.

    1994-01-01

    A flexible surface coating which promotes the removal of deposits as they reach the surface by preventing adhesion and crust formation. Flexible layers are attached to each side of a flexible mesh substrate comprising of a plurality of zones composed of one or more neighboring cells, each zone having a different compressibility than its adjacent zones. The substrate is composed of a mesh made of strands and open cells. The cells may be filled with foam. Studs or bearings may also be positioned in the cells to increase the variation in compressibility and thus the degree of flexing of the coating. Surface loading produces varying amounts of compression from point to point causing the coating to flex as deposits reach it, breaking up any hardening deposits before a continuous crust forms. Preferably one or more additional layers are also used, such as an outer layer of a non-stick material such as TEFLON, which may be pigmented, and an inner, adhesive layer to facilitate applying the coating to a surface.

  4. Cell Adhesion to Plasma-Coated PVC

    PubMed Central

    Rangel, Elidiane C.; de Souza, Eduardo S.; de Moraes, Francine S.; Duek, Eliana A. R.; Lucchesi, Carolina; Schreiner, Wido H.; Durrant, Steven F.; Cruz, Nilson C.

    2014-01-01

    To produce environments suitable for cell culture, thin polymer films were deposited onto commercial PVC plates from radiofrequency acetylene-argon plasmas. The proportion of argon in the plasmas, PAr, was varied from 5.3 to 65.8%. The adhesion and growth of Vero cells on the coated surfaces were examined for different incubation times. Cytotoxicity tests were performed using spectroscopic methods. Carbon, O, and N were detected in all the samples using XPS. Roughness remained almost unchanged in the samples prepared with 5.3 and 28.9% but tended to increase for the films deposited with PAr between 28.9 and 55.3%. Surface free energy increased with increasing PAr, except for the sample prepared at 28.9% of Ar, which presented the least reactive surface. Cells proliferated on all the samples, including the bare PVC. Independently of the deposition condition there was no evidence of cytotoxicity, indicating the viability of such coatings for designing biocompatible devices. PMID:25247202

  5. Mechanical, In Vitro Antimicrobial and Biological Properties of Plasma Sprayed Silver-Doped Hydroxyapatite Coating

    PubMed Central

    Roy, Mangal; Fielding, Gary A.; Beyenal, Haluk; Bandyopadhyay, Amit; Bose, Susmita

    2012-01-01

    Implant related infection is one of the key concerns in total joint hip arthroplasties. In order to reduce bacterial adhesion, silver (Ag) / silver oxide (Ag2O) doping was used in plasma sprayed hydroxyapatite (HA) coating on titanium substrate. HA powder was doped with 2.0, 4.0 and 6.0 wt% Ag, heat treated at 800 °C and used for plasma spray coating using a 30 kW plasma spray system, equipped with supersonic nozzle. Application of supersonic plasma nozzle significantly reduced phase decomposition and amorphous phase formation in the HA coatings as evident by X-ray diffraction (XRD) study and Fourier transformed infrared spectroscopic (FTIR) analysis. Adhesive bond strength of more than 15 MPa ensured the mechanical integrity of the coatings. Resistance against bacterial adhesion of the coatings was determined by challenging them against Pseudomonas Aeruginosa (PAO1). Live/Dead staining of the adherent bacteria on the coating surfaces indicated a significant reduction in bacterial adhesion due to the presence of Ag. In vitro cell-material interactions and alkaline phosphatase (ALP) protein expressions were evaluated by culturing human fetal osteoblast cells (hFOB). Present results suggest that the plasma sprayed HA coatings doped with an optimum amount of Ag can have excellent antimicrobial property without altering mechanical property of the Ag doped HA coatings. PMID:22313742

  6. Mechanical, in vitro antimicrobial, and biological properties of plasma-sprayed silver-doped hydroxyapatite coating.

    PubMed

    Roy, Mangal; Fielding, Gary A; Beyenal, Haluk; Bandyopadhyay, Amit; Bose, Susmita

    2012-03-01

    Implant-related infection is one of the key concerns in total joint hip arthroplasties. To reduce bacterial adhesion, we used silver (Ag)/silver oxide (Ag(2)O) doping in plasma sprayed hydroxyapatite (HA) coating on titanium substrate. HA powder was doped with 2.0, 4.0, and 6.0 wt % Ag, heat-treated at 800 °C and used for plasma spray coating using a 30 kW plasma spray system, equipped with supersonic nozzle. Application of supersonic plasma nozzle significantly reduced phase decomposition and amorphous phase formation in the HA coatings as evident by X-ray diffraction (XRD) study and Fourier transformed infrared spectroscopic (FTIR) analysis. Adhesive bond strength of more than 15 MPa ensured the mechanical integrity of the coatings. Resistance against bacterial adhesion of the coatings was determined by challenging them against Pseudomonas aeruginosa (PAO1). Live/dead staining of the adherent bacteria on the coating surfaces indicated a significant reduction in bacterial adhesion due to the presence of Ag. In vitro cell-material interactions and alkaline phosphatase (ALP) protein expressions were evaluated by culturing human fetal osteoblast cells (hFOB). Our results suggest that the plasma-sprayed HA coatings doped with an optimum amount of Ag can have excellent antimicrobial property without altering mechanical property of the Ag-doped HA coatings. PMID:22313742

  7. Induction Plasma Sprayed Nano Hydroxyapatite Coatings on Titanium for Orthopaedic and Dental Implants

    PubMed Central

    Roy, Mangal; Bandyopadhyay, Amit; Bose, Susmita

    2011-01-01

    This paper reports preparation of a highly crystalline nano hydroxyapatite (HA) coating on commercially pure titanium (Cp-Ti) using inductively coupled radio frequency (RF) plasma spray and their in vitro and in vivo biological response. HA coatings were prepared on Ti using normal and supersonic plasma nozzles at different plate powers and working distances. X-ray diffraction (XRD) and Fourier transformed infrared spectroscopic (FTIR) analysis show that the normal plasma nozzle lead to increased phase decomposition, high amorphous calcium phosphate (ACP) phase formation, and severe dehydroxylation of HA. In contrast, coatings prepared using supersonic nozzle retained the crystallinity and phase purity of HA due to relatively short exposure time of HA particles in the plasma. In addition, these coatings exhibited a microstructure that varied from porous and glassy structure at the coating-substrate interface to dense HA at the top surface. The microstructural analysis showed that the coating was made of multigrain HA particles of ~200 nm in size, which consisted of recrystallized HA grains in the size range of 15– 20 nm. Apart from the type of nozzle, working distance was also found to have a strong influence on the HA phase decomposition, while plate power had little influence. Depending on the plasma processing conditions, a coating thickness between 300 and 400 μm was achieved where the adhesive bond strengths were found to be between 4.8 MPa to 24 MPa. The cytotoxicity of HA coatings was examined by culturing human fetal osteoblast cells (hFOB) on coated surfaces. In vivo studies, using the cortical defect model in rat femur, evaluated the histological response of the HA coatings prepared with supersonic nozzle. After 2 weeks of implantation, osteoid formation was evident on the HA coated implant surface, which could indicate early implant- tissue integration in vivo. PMID:21552358

  8. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    NASA Astrophysics Data System (ADS)

    Cai, Yuxuan; Coyle, Thomas W.; Azimi, Gisele; Mostaghimi, Javad

    2016-04-01

    This work presents a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature, chemical inertness, high temperature stability, and good mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The effects of various spraying conditions including standoff distance, torch power, number of torch passes, types of solvent and plasma velocity were investigated. The as-sprayed coating demonstrated a hierarchically structured surface topography, which closely resembles superhydrophobic surfaces found in nature. The water contact angle on the SPPS superhydrophobic coating was up to 65% higher than on smooth REO surfaces.

  9. Stable low-fouling plasma polymer coatings on polydimethylsiloxane

    PubMed Central

    Forster, S.; McArthur, S. L.

    2012-01-01

    Polydimethylsiloxane (DMS) is a popular material for microfluidics, but it is hydrophobic and is prone to non-specific protein adsorption. In this study, we explore methods for producing stable, protein resistant, tetraglyme plasma polymer coatings on PDMS by combining extended baking processes with multiple plasma polymer coating steps. We demonstrate that by using this approach, it is possible to produce a plasma polymer coatings that resist protein adsorption (<10 ng/cm2) and are stable to storage over at least 100 days. This methodology can translate to any plasma polymer system, enabling the introduction of a wide range of surface functionalities on PDMS surfaces. PMID:24062864

  10. Plasma tests of sprayed coatings for rocket thrust chambers

    NASA Technical Reports Server (NTRS)

    Curren, A. N.; Love, W. K.

    1974-01-01

    Several plasma-sprayed coating systems were evaluated for structural stability in hydrogen plasma and in oxygen plasma mixed with hydrogen plasma. The principal test heat flux was 15 Btu per inch squared seconds. The system consisted of a number of thin 0.002 to 0.020 in. layers of metal oxides and/or metals. The principal materials included are molybdenum nichrome, alumina, and zirconia. The study identifies important factors in coating system fabrication and describes the durability of the coating systems in the test environments. Values of effective thermal conductivity for some of the systems are indicated.

  11. Phase stability and biological property evaluation of plasma sprayed hydroxyapatite coatings for orthopedic and dental applications.

    PubMed

    Vahabzadeh, Sahar; Roy, Mangal; Bandyopadhyay, Amit; Bose, Susmita

    2015-04-01

    In this work we have investigated the effects of strontium (Sr) dopant on in vitro protein release kinetics and in vivo osteogenic properties of plasma sprayed hydroxyapatite (HA) coatings, along with their dissolution behavior. Plasma sprayed HA coatings are widely used in load-bearing implants. Apart from osseointegration, the new generation of HA coating is expected to deliver biomolecules and/or drugs that can induce osteoinduction. This paper reports the preparation of crystalline and amorphous HA coatings on commercially pure titanium (Cp-Ti) using inductively coupled radio frequency (RF) plasma spray, and their stability at different solution pH. Coatings prepared at 110 mm working distance from the nozzle showed an average Ca ion release of 18 and 90 ppm in neutral and acidic environments, respectively. Decreasing the working distance to 90 mm resulted in the formation of a coating with less crystalline HA and phases with higher solubility products, and consequently higher dissolution over 32 days. A 92% release of a model protein bovine serum albumin (BSA) in phosphate buffer with pH of 7.4 was measured for Sr-doped HA (Sr-HA) coating, while only a 72% release could be measured for pure HA coating. Distortion of BSA during adsorption on coatings revealed a strong interaction between the protein and the coating, with an increase in α-helix content. Osteoid formation was found on Sr-HA implants as early as 7 weeks post implantation compared to HA coated and uncoated Ti implants. After 12 weeks post implantation, osteoid new bone was formed on HA implants; whereas, bone mineralization started on Sr-HA samples. While no osteoid was formed on bare Ti surfaces, bone was completely mineralized on HA and Sr-HA coatings after 16 weeks post implantation. Our results show that both phase stability and chemistry can have a significant influence toward in vitro and in vivo response of HA coatings on Ti implants. PMID:25638672

  12. Thermal Spray Formation of Polymer Coatings

    NASA Technical Reports Server (NTRS)

    Coquill, Scott; Galbraith, Stephen L.; Tuss. Darren L.; Ivosevic, Milan

    2008-01-01

    This innovation forms a sprayable polymer film using powdered precursor materials and an in-process heating method. This device directly applies a powdered polymer onto a substrate to form an adherent, mechanically-sound, and thickness-regulated film. The process can be used to lay down both fully dense and porous, e.g., foam, coatings. This system is field-deployable and includes power distribution, heater controls, polymer constituent material bins, flow controls, material transportation functions, and a thermal spray apparatus. The only thing required for operation in the field is a power source. Because this method does not require solvents, it does not release the toxic, volatile organic compounds of previous methods. Also, the sprayed polymer material is not degraded because this method does not use hot combustion gas or hot plasma gas. This keeps the polymer from becoming rough, porous, or poorly bonded.

  13. Microbubble formation from plasma polymers.

    PubMed

    Shahravan, Anaram; Yelamarty, Srinath; Matsoukas, Themis

    2012-09-27

    We document the formation of liquid-like particles in a toluene glow discharge that subsequently solidify via a process that releases hydrogen to form a solid microbubble with micrometer-size diameter, nanometer-size shell thickness, and high volume fraction, in excess of 90%. Liquid-like particles are produced in a toluene plasma under conditions that promote low degree of cross-linking (low power, high pressure). When these are transferred for observation in TEM, they are seen to transform under irradiation by the electron beam into solid bubbles with diameter of about 3 μm. This transformation also takes place under laser irradiation of sufficient power and under heating. We present evidence that the formation of these microbubbles is due to solidification of the liquid-like precursor that is accompanied by release of hydrogen. This mechanism is supported by a geometric model that provides a quantitative description of the particle size before and after solidification. These unique stimuli-responsive particles exhibit the potential of using temperature, electron beam, or laser as a source to change their size and structure which may find application in thermal insulators, lightweight materials, and light scattering agents. PMID:22954230

  14. Superior Thermal Barrier Coatings Using Solution Precursor Plasma Spray

    NASA Astrophysics Data System (ADS)

    Jordan, E. H.; Xie, L.; Gell, M.; Padture, N. P.; Cetegen, B.; Ozturk, A.; Ma, X.; Roth, J.; Xiao, T. D.; Bryant, P. E. C.

    2004-03-01

    A novel process, solution precursor plasma spray (SPPS), is presented for depositing thermal barrier coatings (TBCs), in which aqueous chemical precursors are injected into a standard direct current plasma spray system. The resulting coatings microstructure has three unique features: (1) ultra fine splats (1 µm), (2) nanometer and micron-sized interconnected porosity, and (3) closely spaced, through-thickness cracks. Coatings over 3 mm thick can be readily deposited using the SPPS process. Coating durability is excellent, with SPPS coatings showing, in furnace cycling tests, 2.5 times the spallation life of air plasma coatings (APS) and 1.5 times the life of electron beam physical vapor deposited (EB-PVD) coatings. The conductivity of SPPS coatings is lower than EB-PVD coatings and higher than the best APS coatings. Manufacturing cost is expected to be similar to APS coatings and much lower than EB-PVD coatings. The SPPS deposition process includes droplet break-up and material arriving at the deposition surface in various physical states ranging from aqueous solution, gel phase, to fully-molten ceramic. The relation between the arrival state of the material and the microstructure is described.

  15. Preparation of coatings and surface modification by plasma and thermal processes

    NASA Astrophysics Data System (ADS)

    Yamashina, Toshiro; Hino, Tomoaki

    1987-05-01

    The application of various plasma and ion beam processes for the production of coatings and surface modification of materials, are reviewed. We describe, in particular, cold plasma techniques for the preparation of nitrides, carbides, oxides, bondes and so on and ion implantation techniques for modification of surfaces and interfaces by ion beam mixing to form alloys and chemical compounds on materials. Further, we present our recent collaborative studies on in situ coatings by a dc glow discharge of H 2 + CH 4 gas in torus devices. The carbon coatings deposited on surface probes at liner positions of TEXTOR and JIPPT-IIU are characterized in terms of depth composition profiles, chemical binding states and hydrogen concentration. Properties of these coatings produced by the dc glow discharge are compared with those by an ECR plasma and by a thermal decomposition of hydrocarbons at high temperature. Finally, our recent results on the formation of ceramics by the exposure of Tokamak plasmas and thermal heating will be discussed. TiC layers on a Ti-coated graphite probe and TiB x layers on a B-coated Ti probe were formed after the exposure to the scrape-off layer plasma in JIPPT-IIU, and TiC-TiN double layers on Ti-coated stainless steels were formed by vacuum heating at 600-1000°C.

  16. DLC coating on stainless steel by pulsed methane discharge in repetitive plasma focus

    NASA Astrophysics Data System (ADS)

    Hassan, M.; Qayyum, A.; Ahmad, S.; Mahmood, S.; Shafiq, M.; Zakaullah, M.; Lee, P.; Rawat, R. S.

    2014-06-01

    Amorphous hydrogenated carbon (a-C:H)/diamond-like carbon (DLC) coatings have been achieved on AISI 304 stainless steel (SS) substrates by employing energetic ions emitted from a repetitive plasma focus operated in CH4 discharge. The Raman spectroscopy of the coatings exhibits the evolution of a-C:H/DLC coatings with clearly observed D and G peaks centered about 1320-1360 and 1560-1620 cm-1 respectively. The diamond character of the coatings is influenced by the ion flux and repetition rate of the focus device. The repetitive discharge mode of plasma focus has led to the formation of a-C:H/DLC coatings in short duration of time. The coatings transform from a-C to a-C:H depending upon substrate angular position. X-ray diffraction (XRD) analysis confirms the formation of DLC coating owing to stress-induced restructuring in SS. The estimated crystallite size is found to be ˜40-50 nm. Field emission scanning electron micrographs exhibit a layered granular surface morphology of the coatings. The Vickers surface hardness of the DLC coated SS samples has been significantly improved.

  17. Phase analysis of plasma-sprayed zirconia-yttria coatings

    NASA Technical Reports Server (NTRS)

    Shankar, N. R.; Berndt, C. C.; Herman, H.

    1983-01-01

    Phase analysis of plasma-sprayed 8 wt pct-yttria-stabilized zirconia (YSZ) thermal barrier coatings and powders was carried out by X-ray diffraction. Step scanning was used for increased peak resolution. Plasma spraying of the YSZ powder into water or onto a steel substrate to form a coating reduced the cubic and monoclinic phases with a simultaneous increase in the tetragonal phase. Heat treatment of the coating at 1150 C for 10 h in an Ar atmosphere increased the amount of cubic and monoclinic phases. The implications of these transformations on coating performance and integrity are discussed.

  18. Thin film coating process using an inductively coupled plasma

    DOEpatents

    Kniseley, Richard N.; Schmidt, Frederick A.; Merkle, Brian D.

    1990-01-30

    Thin coatings of normally solid materials are applied to target substrates using an inductively coupled plasma. Particles of the coating material are vaporized by plasma heating, and pass through an orifice to a first vacuum zone in which the particles are accelerated to a velocity greater than Mach 1. The shock wave generated in the first vacuum zone is intercepted by the tip of a skimmer cone that provides a second orifice. The particles pass through the second orifice into a second zone maintained at a higher vacuum and impinge on the target to form the coating. Ultrapure coatings can be formed.

  19. The Structure-Phase Compositions of Powder Ni - based Coatings after Modification by DC Plasma Jet Irradiation

    NASA Astrophysics Data System (ADS)

    Alontseva, D.; Ghassemieh, E.

    2015-10-01

    This paper presents the results of investigation of the structure-phase compositions of Ni-based coatings deposited by plasma jet on steel substrates after modification by direct current (DC) plasma jet irradiation. Transmission Electron Microscopy (TEM), Scanning Electron Microscopy (SEM), Atomic Force Microscopy (AFM) and X-ray Diffraction (XRD) are used in the current study. The phase structures and morphology of precipitation of strengthening phases from solid solution are defined. The irradiation of the coatings leads to the evolution of the structural-phase state of coatings: an increase in the volume fraction of hardening intermetallic phases, the formation of sufficiently homogeneous fine-grained structure in the irradiated coatings. There is a mutual penetration of the substrate main element Fe into the coating and base coating elements Ni into the substrate as a result of the coating treatment by a pulse DC plasma jet.

  20. Front surface thermal property measurements of air plasma spray coatings

    SciTech Connect

    Bennett, Ted; Kakuda, Tyler; Kulkarni, Anand

    2009-04-15

    A front-surface measurement for determining the thermal properties of thermal barrier coatings has been applied to air plasma spray coatings. The measurement is used to determine all independent thermal properties of the coating simultaneously. Furthermore, with minimal requirements placed on the sample and zero sample preparation, measurements can be made under previously impossible conditions, such as on serviceable engine parts. Previous application of this technique was limited to relatively thin coatings, where a one-dimensional heat transfer model is applied. In this paper, the influence of heat spreading on the measurement of thicker coatings is investigated with the development of a two-dimensional heat transfer model.

  1. Tensile adhesion test measurements on plasma-sprayed coatings

    NASA Technical Reports Server (NTRS)

    Berndt, C. C.

    1986-01-01

    Adhesion measurements on plasma-sprayed coatings are briefly studied, including a critical analysis of the experimental scatter for duplicate tests. The application of a simple method which presents adhesion strength data in a fracture mechanics perspective is demonstrated. Available data are analyzed in a way which suggests an approach to finding the overall defect contribution to reducing the apparent strength of coatings.

  2. Specific Measurements of In-Flight Droplet and Particle Behavior and Coating Microstructure in Suspension and Solution Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Fauchais, P.; Vardelle, M.; Goutier, S.; Vardelle, A.

    2015-12-01

    The plasma spraying of suspensions of sub-micro- or nano-sized particles and of solutions of chemicals precursors produces finely structured coatings that have generally enhanced properties compared to conventional plasma-sprayed coatings. However, most techniques used in conventional plasma spraying are no more adapted to experimentally observe the behavior of the liquid feedstock in the plasma jet and investigate the effect of the operating conditions on liquid fragmentation in droplets, solid particles released by solvent evaporation or formed from the chemical precursors. Also, specific techniques have to be used to study the coating formation and characterize its microstructure. This paper aims to present the main techniques developed or adapted, up to now, to study the plasma-liquid feedstock interactions and characterize the coatings achieved by suspension and solution plasma spraying.

  3. X-ray Computed Tomographic Investigation of the Porosity and Morphology of Plasma Electrolytic Oxidation Coatings.

    PubMed

    Zhang, Xun; Aliasghari, Sepideh; Němcová, Aneta; Burnett, Timothy L; Kuběna, Ivo; Šmíd, Miroslav; Thompson, George E; Skeldon, Peter; Withers, Philip J

    2016-04-01

    Plasma electrolytic oxidation (PEO) is of increasing interest for the formation of ceramic coatings on metals for applications that require diverse coating properties, such as wear and corrosion resistance, low thermal conductivity, and biocompatibility. Porosity in the coatings can have an important impact on the coating performance. However, the quantification of the porosity in coatings can be difficult due to the wide range of pore sizes and the complexity of the coating morphology. In this work, a PEO coating formed on titanium is examined using high resolution X-ray computed tomography (X-ray CT). The observations are validated by comparisons of surface views and cross-sectional views of specific coating features obtained using X-ray CT and scanning electron microscopy. The X-ray CT technique is shown to be capable of resolving pores with volumes of at least 6 μm(3). Furthermore, the shapes of large pores are revealed and a correlation is demonstrated between the locations of the pores, nodules on the coating surface, and depressions in the titanium substrate. The locations and morphologies of the pores, which constitute 5.7% of the coating volume, indicate that they are generated by release of oxygen gas from the molten coating. PMID:26974706

  4. Formation and Plasma Circulation of Solar Prominences

    NASA Astrophysics Data System (ADS)

    Xia, C.; Keppens, R.

    2016-05-01

    Solar prominences are long-lived cool and dense plasma curtains in the hot and rarefied outer solar atmosphere or corona. The physical mechanism responsible for their formation and especially for their internal plasma circulation has been uncertain for decades. The observed ubiquitous downflows in quiescent prominences are difficult to interpret because plasma with high conductivity seems to move across horizontal magnetic field lines. Here we present three-dimensional numerical simulations of prominence formation and evolution in an elongated magnetic flux rope as a result of in situ plasma condensations fueled by continuous plasma evaporation from the solar chromosphere. The prominence is born and maintained in a fragmented, highly dynamic state with continuous reappearance of multiple blobs and thread structures that move mainly downward, dragging along mass-loaded field lines. The circulation of prominence plasma is characterized by the dynamic balance between the drainage of prominence plasma back to the chromosphere and the formation of prominence plasma via continuous condensation. Plasma evaporates from the chromosphere, condenses into the prominence in the corona, and drains back to the chromosphere, establishing a stable chromosphere–corona plasma cycle. Synthetic images of the modeled prominence with the Solar Dynamics Observatory Atmospheric Imaging Assembly closely resemble actual observations, with many dynamical threads underlying an elliptical coronal cavity.

  5. Corrosion behavior of magnetic ferrite coating prepared by plasma spraying

    SciTech Connect

    Liu, Yi; Wei, Shicheng Tong, Hui; Tian, Haoliang; Liu, Ming; Xu, Binshi

    2014-12-15

    Graphical abstract: The saturation magnetization (M{sub s}) of the ferrite coating is 34.417 emu/g while the M{sub s} value of the ferrite powder is 71.916 emu/g. It can be seen that plasma spray process causes deterioration of the room temperature soft magnetic properties. - Highlights: • Spinel ferrite coatings have been prepared by plasma spraying. • The coating consists of nanocrystalline grains. • The saturation magnetization of the ferrite coating is 34.417 emu/g. • Corrosion behavior of the ferrite coating was examined in NaCl solution. - Abstract: In this study, spray dried spinel ferrite powders were deposited on the surface of mild steel substrate through plasma spraying. The structure and morphological studies on the ferrite coatings were carried out using X-ray diffraction, scanning electron microscope and Raman spectroscopy. It was showed that spray dried process was an effective method to prepare thermal spraying powders. The coating showed spinel structure with a second phase of LaFeO{sub 3}. The magnetic property of the ferrite samples were measured by vibrating sample magnetometer. The saturation magnetization (M{sub s}) of the ferrite coating was 34.417 emu/g. The corrosion behavior of coating samples was examined by electrochemical impedance spectroscopy. EIS diagrams showed three corrosion processes as the coating immersed in 3.5 wt.% NaCl solution. The results suggested that plasma spraying was a promising technology for the production of magnetic ferrite coatings.

  6. The possibility of boron carbide coating formation by using a coaxial magnetoplasma accelerator

    NASA Astrophysics Data System (ADS)

    Sivkov, A.; Rachmatullin, I.; Makarova, A.

    2014-10-01

    A coaxial magnetoplasma accelerator can generate a dense and high velocity plasma jet by applying a pulsed high-current arc-discharge. The results of the experiment investigations of plasmodynamic synthesis in the B-C system have been shown while hyper speed jet boron carbide electric-discharged plasma steams onto copper substrate. The boron carbide coatings were formed on the copper substrate without a binder material. The formation of the crystalline boron carbide coating on the copper substrate was analyzed through X-ray diffractometry, transmission electron microscopy and scanning electron microscopy.

  7. Formation Of Voids In Dusty Lorentzian Plasma

    SciTech Connect

    Bahamida, S.; Annou, K.; Annou, R.

    2008-09-07

    We study the possibility of formation of voids in Lorentzian plasmas containing of dust particles obeying to vortex-like velocity distribution. The size of the void is found to be ion spectral index dependent.

  8. Plasma variables and tribological properties of coatings in low pressure (0.1 - 10.0 torr) plasma systems

    NASA Technical Reports Server (NTRS)

    Avni, R.; Spalvins, T.

    1984-01-01

    A detailed treatment is presented of the dialog known as plasma surface interactions (PSI) with respect to the coating process and its tribological behavior. Adsorption, morphological changes, defect formation, sputtering, chemical etching, and secondary electron emission are all discussed as promoting and enhancing the surface chemistry, thus influencing the tribological properties of the deposited flux. Phenomenological correlations of rate of deposition, flux composition, microhardness, and wear with the plasma layer variables give an insight to the formation of chemical bonding between the deposited flux and the substrate surface.

  9. Surface modification of air plasma spraying WC-12%Co cermet coating by laser melting technique

    NASA Astrophysics Data System (ADS)

    Afzal, M.; Ajmal, M.; Nusair Khan, A.; Hussain, A.; Akhter, R.

    2014-03-01

    Tungsten carbide cermet powder with 12%Co was deposited on stainless steel substrate by air plasma spraying method. Two types of coatings were produced i.e. thick (430 µm) and thin (260 µm) with varying porosity and splat morphology. The coated samples were treated with CO2 laser under the shroud of inert atmosphere. A series of experimentation was done in this regard, to optimize the laser parameters. The plasma sprayed coated surfaces were then laser treated on the same parameters. After laser melting the treated surfaces were characterized and compared with as-sprayed surfaces. It was observed that the thickness of the sprayed coatings affected the melt depth and the achieved microstructures. It was noted that phases like Co3W3C, Co3W9C4 and W were formed during the laser melting in both samples. The increase in hardness was attributed to the formation of these phases.

  10. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray.

    PubMed

    Cai, Yuxuan; Coyle, Thomas W; Azimi, Gisele; Mostaghimi, Javad

    2016-01-01

    This work presents a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature, chemical inertness, high temperature stability, and good mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The effects of various spraying conditions including standoff distance, torch power, number of torch passes, types of solvent and plasma velocity were investigated. The as-sprayed coating demonstrated a hierarchically structured surface topography, which closely resembles superhydrophobic surfaces found in nature. The water contact angle on the SPPS superhydrophobic coating was up to 65% higher than on smooth REO surfaces. PMID:27091306

  11. Superhydrophobic Ceramic Coatings by Solution Precursor Plasma Spray

    PubMed Central

    Cai, Yuxuan; Coyle, Thomas W.; Azimi, Gisele; Mostaghimi, Javad

    2016-01-01

    This work presents a novel coating technique to manufacture ceramic superhydrophobic coatings rapidly and economically. A rare earth oxide (REO) was selected as the coating material due to its hydrophobic nature, chemical inertness, high temperature stability, and good mechanical properties, and deposited on stainless steel substrates by solution precursor plasma spray (SPPS). The effects of various spraying conditions including standoff distance, torch power, number of torch passes, types of solvent and plasma velocity were investigated. The as-sprayed coating demonstrated a hierarchically structured surface topography, which closely resembles superhydrophobic surfaces found in nature. The water contact angle on the SPPS superhydrophobic coating was up to 65% higher than on smooth REO surfaces. PMID:27091306

  12. Compatibility study of plasma grown alumina coating with Pb-17Li under static conditions

    NASA Astrophysics Data System (ADS)

    Jamnapara, Nirav I.; Sarada Sree, A.; Rajendra Kumar, E.; Mukherjee, S.; Khanna, A. S.

    2014-12-01

    A novel plasma assisted tempering process has been developed to generate a stable α-Al2O3 + FeAl coating on P91 steels. Hot dip aluminized P91 samples had been subjected to normalizing treatment in muffle furnace at 980 °C for 20 min followed by a glow discharge oxygen plasma assisted tempering treatment at 750 °C for 1 h. The plasma processing led to the formation of a stable α-Al2O3 coating, while thermal tempering in muffle furnace led to formation of θ-Al2O3 coating. Both the thermal and plasma tempered samples with alumina coating along with bare P91 samples were subjected to compatibility tests with Pb-17Li under static conditions at 550 °C for 1000 h. The extent of degradation of the samples was measured by weight loss method, X-ray diffraction and a cross-sectional examination with elemental studies using energy dispersive X-ray analysis. Plasma processed samples did not reveal any weight loss while thermally treated samples with metastable θ-Al2O3 indicated 0.23 mg/cm2 weight loss and bare P91 steels indicated a weight loss of 7.3 mg/cm2.

  13. Deposition of Functional Coatings Based on Intermetallic Systems TiAl on the Steel Surface by Vacuum Arc Plasma

    NASA Astrophysics Data System (ADS)

    Budilov, V.; Vardanyan, E.; Ramazanov, K.

    2015-11-01

    Laws governing the formation of intermetallic phase by sequential deposition of nano-sized layers coatings from vacuum arc plasma were studied. Mathematical modeling process of deposition by vacuum arc plasma was performed. In order to identify the structural and phase composition of coatings and to explain their physical and chemical behaviour XRD studies were carried out. Production tests of the hardened punching tools were performed.

  14. Adherent diamond like carbon coatings on metals via plasma source ion implantation

    SciTech Connect

    Walter, K.C.; Nastasi, M.; Munson, C.P.

    1996-12-01

    Various techniques are currently used to produce diamond-like carbon (DLC) coatings on various materials. Many of these techniques use metallic interlayers, such as Ti or Si, to improve the adhesion of a DLC coating to a ferrous substrate. An alternative processing route would be to use plasma source ion implantation (PSII) to create a carbon composition gradient in the surface of the ferrous material to serve as the interface for a DLC coating. The need for interlayer deposition is eliminated by using a such a graded interfaces PSII approach has been used to form adherent DLC coatings on magnesium, aluminum, silicon, titanium, chromium, brass, nickel, and tungsten. A PSII process tailored to create a graded interface allows deposition of adherent DLC coatings even on metals that exhibit a positive heat of formation with carbon, such as magnesium, iron, brass and nickel.

  15. Plasma polymerization for cell adhesive/anti-adhesive implant coating

    NASA Astrophysics Data System (ADS)

    Meichsner, Juergen; Testrich, Holger; Rebl, Henrike; Nebe, Barbara

    2015-09-01

    Plasma polymerization of ethylenediamine (C2H8N2, EDA) and perfluoropropane (C3F8, PFP) with admixture of argon and hydrogen, respectively, was studied using an asymmetric 13.56 MHz CCP. The analysis of the plasma chemical gas phase processes for stable molecules revealed consecutive reactions: C2H8N2 consumption, intermediate product NH3, and main final product HCN. In C3F8- H2 plasma the precursor molecule C3F8 and molecular hydrogen are consumed and HF as well as CF4 and C2F6 are found as main gaseous reaction products. The deposited plasma polymer films on the powered electrode are strongly cross-linked due to ion bombardment. The stable plasma polymerized films from EDA are characterized by high content of nitrogen with N/C ratio of about 0.35. The plasma polymerized fluorocarbon film exhibit a reduced F/C ratio of about 1.2. Adhesion tests with human osteoblast cell line MG-63 on coated Ti6Al4V samples (polished) compared with uncoated reference sample yielded both, the enhanced cell adhesion for plasma polymerized EDA and significantly reduced cell adhesion for fluorocarbon coating, respectively. Aging of the plasma polymerized EDA film, in particular due to the reactions with oxygen from air, showed no significant change in the cell adhesion. The fluorocarbon coating with low cell adhesion is of interest for temporary implants. Funded by the Campus PlasmaMed.

  16. On coating adhesion during impulse plasma deposition

    NASA Astrophysics Data System (ADS)

    Nowakowska-Langier, Katarzyna; Zdunek, Krzysztof; Chodun, Rafal; Okrasa, Sebastian; Kwiatkowski, Roch; Malinowski, Karol; Składnik-Sadowska, Elzbieta; Sadowski, Marek J.

    2014-05-01

    The impulse plasma deposition (IPD) technique is the only method of plasma surface engineering (among plasma-based technologies) that allows a synthesis of layers upon a cold unheated substrate and which ensures a good adhesion. This paper presents a study of plasma impacts upon a copper substrate surface during the IPD process. The substrate was exposed to pulsed N2/Al plasma streams during the synthesis of AlN layers. For plasma-material interaction diagnostics, the optical emission spectroscopy method was used. Our results show that interactions of plasma lead to sputtering of the substrate material. It seems that the obtained adhesion of the layers is the result of a complex surface mechanism combined with the effects of pulsed plasma energy impacts upon the unheated substrate. An example of such a result is the value of the critical load for the Al2O3 layer, which was measured by the scratch-test method to be above 40 N.

  17. Nanostructured bioactive glass-ceramic coatings deposited by the liquid precursor plasma spraying process

    NASA Astrophysics Data System (ADS)

    Xiao, Yanfeng; Song, Lei; Liu, Xiaoguang; Huang, Yi; Huang, Tao; Wu, Yao; Chen, Jiyong; Wu, Fang

    2011-01-01

    Bioactive glass-ceramic coatings have great potential in dental and orthopedic medical implant applications, due to its excellent bioactivity, biocompatibility and osteoinductivity. However, most of the coating preparation techniques either produce only thin thickness coatings or require tedious preparation steps. In this study, a new attempt was made to deposit bioactive glass-ceramic coatings on titanium substrates by the liquid precursor plasma spraying (LPPS) process. Tetraethyl orthosilicate, triethyl phosphate, calcium nitrate and sodium nitrate solutions were mixed together to form a suspension after hydrolysis, and the liquid suspension was used as the feedstock for plasma spraying of P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings. The in vitro bioactivities of the as-deposited coatings were evaluated by soaking the samples in simulated body fluid (SBF) for 4 h, 1, 2, 4, 7, 14, and 21 days, respectively. The as-deposited coating and its microstructure evolution behavior under SBF soaking were systematically analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), inductively coupled plasma (ICP), and Fourier transform infrared (FTIR) spectroscopy. The results showed that P 2O 5-Na 2O-CaO-SiO 2 bioactive glass-ceramic coatings with nanostructure had been successfully synthesized by the LPPS technique and the synthesized coatings showed quick formation of a nanostructured HCA layer after being soaked in SBF. Overall, our results indicate that the LPPS process is an effective and simple method to synthesize nanostructured bioactive glass-ceramic coatings with good in vitro bioactivity.

  18. Antihydrogen Formation using Cold Plasmas

    SciTech Connect

    Madsen, N.; Bowe, P.D.; Hangst, J.S.; Amoretti, M.; Carraro, C.; Macri, M.; Testera, G.; Variola, A.; Amsler, C.; Johnson, I.; Pruys, H.; Regenfus, C.; Bonomi, G.; Bouchta, A.; Doser, M.; Kellerbauer, A.; Landua, R.; Cesar, C.L.; Charlton, M.; Joergensen, L.V.

    2004-10-20

    Antihydrogen, the antimatter counterpart of the hydrogen atom, can be formed by mixing cold samples of antiprotons and positrons. In 2002 the ATHENA collaboration succeeded in the first production of cold antihydrogen. By observing and imaging the annihilation products of the neutral, non-confined, antihydrogen atoms annihilating on the walls of the trap we can observe the production in quasi-real-time and study the dynamics of the formation mechanism. The formation mechanism strongly influences the final state of the formed antihydrogen atoms, important for future spectroscopic comparison with hydrogen. This paper briefly summarizes the current understanding of the antihydrogen formation in ATHENA.

  19. Plasma technology for creation of protective and decorative coatings for building materials

    NASA Astrophysics Data System (ADS)

    Volokitin, Oleg; Volokitin, Gennady; Skripnikova, Nelli; Shekhovtsov, Valentin

    2016-01-01

    An experimental setup is developed to create a protective and decorative coating on the surface of building materials. Experimental study is conducted to create a protective coating using low-temperature plasma. The properties of the surface before and after the plasma treatment are investigated. At the increase of the plasma generator power (56-75 kW) the rate of the vitreous coating formation is significantly reduced, and the destruction of hydrous calcium silicates occurs at a lower depth (0.5-2.0 mm). In this case, the adhesive strength increases up to 2.34 MPa. At the increase of the exposure time at 56 kW (0.045 m/s melting rate) plasma generation power, the melt formation is observed not only at the surface but at depth of 0.7 mm and deeper. Also, a deep degradation of the material occurs and the adhesive strength decreases. The optimal heat flux density of plasma generator was established at 1.8-2.6 . 106 W/m2, which allows the achievement of the uniform layer formation on the wood surface that preserves its natural pattern visible.

  20. Plasma electrolytic oxidation coating of synthetic Al-Mg binary alloys

    SciTech Connect

    Tarakci, Mehmet

    2011-12-15

    The binary Al-Mg synthetic alloys were prepared in a vacuum/atmosphere controlled furnace with the addition of 0.5, 1, 2, 4, 7, and 15 wt.% pure Mg into pure aluminum as substrate material. The surfaces of the Al-Mg alloys and pure aluminum were coated for 120 min by plasma electrolytic oxidation in the same electrolyte of 12 g/L sodium silicate and 2 g/L KOH in distilled water. The coating was characterized by X-ray diffraction, scanning electron microscopy, profilometry and Vickers microhardness measurements. There regions of loose outer layer, dense inner layer with precipitate like particles of {alpha}-Al{sub 2}O{sub 3} and a thin transition layer were identified for the coated samples. The coating thickness increases from 85 to 150 {mu}m with Mg contents in the alloys. The surface morphology becomes more porous and consequently surface roughness tends to increase with plasma electrolytic oxidation treatment and further with Mg content. The increase in magnesium content reduces the formation of {alpha}-Al{sub 2}O{sub 3} and crystalline mullite phases in the coating and decreases microhardness of coating. The Mg concentration is constant throughout the other loose and dense regions of coating though it gradually decreases in the thin inner region. - Research Highlights: Black-Right-Pointing-Pointer The average thickness of PEO coating of Al-Mg alloys increases with Mg content. Black-Right-Pointing-Pointer The addition of Mg reduces and prevents the formation of {alpha}-Al{sub 2}O{sub 3} and mullite. Black-Right-Pointing-Pointer The surface roughness increases with Mg content in the Al-Mg alloys. Black-Right-Pointing-Pointer The hardness values of the coating decreases with the Mg amount in the substrate. Black-Right-Pointing-Pointer The Mg concentration is constant throughout the main regions of coating.

  1. Solution precursor plasma deposition of nanostructured ZnO coatings

    SciTech Connect

    Tummala, Raghavender; Guduru, Ramesh K.; Mohanty, Pravansu S.

    2011-08-15

    Highlights: {yields} The solution precursor route employed is an inexpensive process with capability to produce large scale coatings at fast rates on mass scale production. {yields} It is highly capable of developing tailorable nanostructures. {yields} This technique can be employed to spray the coatings on any kind of substrates including polymers. {yields} The ZnO coatings developed via solution precursor plasma spray process have good electrical conductivity and reflectivity properties in spite of possessing large amount of particulate boundaries, porosity and nanostructured grains. -- Abstract: Zinc oxide (ZnO) is a wide band gap semiconducting material that has various applications including optical, electronic, biomedical and corrosion protection. It is usually synthesized via processing routes, such as vapor deposition techniques, sol-gel, spray pyrolysis and thermal spray of pre-synthesized ZnO powders. Cheaper and faster synthesis techniques are of technological importance due to increased demand in alternative energy applications. Here, we report synthesis of nanostructured ZnO coatings directly from a solution precursor in a single step using plasma spray technique. Nanostructured ZnO coatings were deposited from the solution precursor prepared using zinc acetate and water/isopropanol. An axial liquid atomizer was employed in a DC plasma spray torch to create fine droplets of precursor for faster thermal treatment in the plasma plume to form ZnO. Microstructures of coatings revealed ultrafine particulate agglomerates. X-ray diffraction confirmed polycrystalline nature and hexagonal Wurtzite crystal structure of the coatings. Transmission electron microscopy studies showed fine grains in the range of 10-40 nm. Observed optical transmittance ({approx}65-80%) and reflectivity ({approx}65-70%) in the visible spectrum, and electrical resistivity (48.5-50.1 m{Omega} cm) of ZnO coatings are attributed to ultrafine particulate morphology of the coatings.

  2. Improvement in Plasma Performance with Lithium Coatings in NSTX

    SciTech Connect

    Kaita, R; Ahn, J -W; Allain, J P; Bell, M G; Bell, R; Boedo, J; Bush, C; Mansfield, D; Menard, J; Mueller, D; Ono, M; Paul, S; Raman, R; Roquemore, A L; Ross, P W; Sabbagh, S; Schneider, H; Skinner, C H; Soukhanovskii, V; Stevenson, T; Stotler, D; Timberlake, J; Wampler, W R; Wilgen, J B

    2008-09-12

    Lithium as a plasma-facing material has attractive features, including a reduction in the recycling of hydrogenic species and the potential for withstanding high heat and neutron fluxes in fusion reactors. Dramatic effects on plasma performance with lithium-coated plasma-facing components (PFCOs) have been demonstrated on many fusion devices, including TFTR, [1] T-11M, [2] and FT-U. [3] Using a liquid-lithium-filled tray as a limiter, the CDX-U device achieved very significant enhancement in the confinement time of ohmically heated plasmas. [4] The recent NSTX experiments reported here have demonstrated, for the first time, significant and recurring benefits of lithium PFC coatings on divertor plasma performance in both L- and H- mode regimes heated by neutral beams.

  3. Improvement in Plasma Performance with Lithium Coatings in NSTX

    SciTech Connect

    Kaita, R

    2009-02-17

    Lithium as a plasma-facing material has attractive features, including a reduction in the recycling of hydrogenic species and the potential for withstanding high heat and neutron fluxes in fusion reactors. Dramatic effects on plasma performance with lithium-coated plasma-facing components (PFC's) have been demonstrated on many fusion devices, including TFTR, T-11M, and FT-U. Using a liquid-lithium-filled tray as a limiter, the CDX-U device achieved very significant enhancement in the confinement time of ohmically heated plasmas. The recent NSTX experiments reported here have demonstrated, for the first time, significant and recurring benefits of lithium PFC coatings on divertor plasma performance in both L- and H- mode regimes heated by neutral beams.

  4. Plasma-sprayed self-lubricating coatings

    NASA Technical Reports Server (NTRS)

    Nakamura, H. H.; Logan, W. R.; Harada, Y.

    1982-01-01

    One of the most important criterion for acceptable commercial application of a multiple phase composition is uniformity and reproducibility. This means that the performance characteristics of the coat - e.g., its lubricating properties, bond strength to the substrate, and thermal properties - can be readily predicted to give a desired performance. The improvement of uniformity and reproducibility of the coats, the oxidation behavior at three temperature ranges, the effect of bond coat and the effect of preheat treatment as measured by adhesive strength tests, coating examination procedures, and physical property measurements were studied. The following modifications improved the uniformity and reproducibility: (1) changes and closer control in the particle size range of the raw materials used, (2) increasing the binder content from 3.2% to 4.1% (dried weight), and (3) analytical processing procedures using step by step checking to assure consistency.

  5. Comparison of Physical-chemical and Mechanical Properties of Chlorapatite and Hydroxyapatite Plasma Sprayed Coatings

    PubMed Central

    Demnati, Imane; Grossin, David; Marsan, Olivier; Bertrand, Ghislaine; Collonges, Gérard; Combes, Christèle; Parco, Maria; Braceras, Inigo; Alexis, Joel; Balcaen, Yannick; Rey, Christian

    2015-01-01

    Chlorapatite can be considered a potential biomaterial for orthopaedic applications. Its use as plasma-sprayed coating could be of interest considering its thermal properties and particularly its ability to melt without decomposition unlike hydroxyapatite. Chlorapatite (ClA) was synthesized by a high-temperature ion exchange reaction starting from commercial stoichiometric hydroxyapatites (HA). The ClA powder showed similar characteristics as the original industrial HA powder, and was obtained in the monoclinic form. The HA and ClA powders were plasma-sprayed using a low-energy plasma spraying system with identical processing parameters. The coatings were characterized by physical-chemical methods, i.e. X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR) and Raman spectroscopy, including distribution mapping of the main phases detected such as amorphous calcium phosphate (ACP), oxyapatite (OA), and HA or ClA. The unexpected formation of oxyapatite in ClA coatings was assigned to a side reaction with contaminating oxygenated species (O2, H2O). ClA coatings exhibited characteristics different from HA, showing a lower content of oxyapatite and amorphous phase. Although their adhesion strength was found to be lower than that of HA coatings, their application could be an interesting alternative, offering, in particular, a larger range of spraying conditions without formation of massive impurities. PMID:25893015

  6. HVOF and plasma sprayed molybdenum coatings -- microstructure and properties

    SciTech Connect

    Zimmermann, S.; Kreye, H.

    1995-12-31

    High velocity oxy-fuel (HVOF) and plasma spray experiments were carried out to investigate the oxidation mechanism of molybdenum in the spray process and to determine how the various process parameters affect the microstructure and properties of the coatings. HVOF coatings exhibit their highest hardness and wear resistance at an oxygen content of 6 to 8% by weight. Such an oxygen level can be achieved with Mo and Mo-MoO{sub 2} composite powders as well. In the plasma spray process oxidation of molybdenum is less pronounced and Mo-MoO{sub 2} composite powders containing 6 to 8% oxygen have to be used to obtain similar properties as compared to HVOF-coatings. When Mo-Mo{sub 2}C composite powders are used oxidation of molybdenum becomes greatly reduced and highly wear resistant coatings are obtained at a low hardness level in both spray processes.

  7. Calcium phosphate coating on titanium using laser and plasma spray

    NASA Astrophysics Data System (ADS)

    Roy, Mangal

    Though calcium phosphate (CaP) coated implants are commercially available, its acceptance is still not wide spread due to challenges related to weaker interfacial bonding between metal and ceramic, and low crystallinity of hydroxyapatite (HA). The objectives of this research are to improve interfacial strength, crystallinity, phase purity and bioactivity of CaP coated metallic implants for orthopaedic applications. The rationale is that forming a diffuse and gradient metal-ceramic interface will improve the interfacial strength. Moreover, reducing CaP particles exposure to high temperature during coating preparation, can lead to improvement in both crystallinity and phase purity of CaP. In this study, laser engineered net shaping (LENS(TM)) was used to coat Ti metal with CaP. LENS(TM) processing enabled generation of Ti+TCP (tricalcium phosphate) composite coating with diffused interface, that also increased the coating hardness to 1049+/-112 Hv compared to a substrate hardness of 200+/-15 Hv. In vitro bone cell-material interaction studies confirmed the bioactivity of TCP coatings. Antimicrobial properties of the TCP coatings were improved by silver (Ag) electrodeposition. Along with LENS(TM), radio frequency induction plasma spray, equipped with supersonic plasma nozzle, was used to prepare HA coatings on Ti with improved crystallinity and phase purity. The coating was made of multigrain HA particles of ˜200 nm in size, which consisted of 15--20 nm HA grains. In vitro bone cell-material interaction and in vivo rat model studies confirmed the HA coatings to be bioactive. Furthermore, incorporation of Sr2+ improved bone cell of HA coatings interaction. A combination of LENS(TM) and plasma spray was used to fabricate a compositionally graded HA coatings on Ti where the microstructure varied from pure HA at the surface to pure Ti substrate with a diffused Ti+TCP composite region in between. The plasma spray system was used to synthesize spherical HA nano powder from

  8. Vapors and Droplets Mixture Deposition of Metallic Coatings by Very Low Pressure Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Vautherin, B.; Planche, M.-P.; Bolot, R.; Quet, A.; Bianchi, L.; Montavon, G.

    2014-04-01

    In recent years, the very low pressure plasma-spraying (VLPPS) process has been intensely developed and implemented to manufacture thin, dense and finely structured ceramic coatings for various applications, such as Y2O3 for diffusion barriers, among other examples. This paper aims at presenting developments carried out on metallic coatings. Aluminum was chosen as a demonstrative material due to its "moderate" vaporization enthalpy (i.e., 38.23 KJ cm-3) compared to the one of copper (i.e., 55.33 KJ cm-3), cobalt (i.e., 75.03 KJ cm-3), or even tantalum (i.e., 87.18 KJ cm-3). The objective of this work is primarily to better understand the behavior of a solid precursor injected into the plasma jet leading to the formation of vapors and to better control the factors affecting the coating structure. Nearly dense aluminum coatings were successfully deposited by VLPPS at 100 Pa with an intermediate power plasma torch (i.e., Sulzer Metco F4 type gun with maximum power of 45 kW). Optical emission spectroscopy (OES) was implemented to study and analyze the vapor behavior into the plasma jet. Simplified CFD modeling allowed better understanding of some of the thermo-physical mechanisms. The effect of powder-size distribution, substrate temperature and spray distance were studied. The phase composition and microstructural features of the coatings were characterized by XRD and SEM. Moreover, Vickers microhardness measurements were implemented.

  9. Reactive Plasma-Sprayed Aluminum Nitride-Based Coating Thermal Conductivity

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Fukumoto, Masahiro; Egota, Kazumi; Okamoto, Kenji

    2015-12-01

    Recently, thick aluminum nitride/alumina (AlN/Al2O3) composite coatings were successfully fabricated through the reactive plasma spraying of fine Al2O3/AlN mixture in the N2/H2 atmospheric plasma. The coatings consist of AlN, Al5O6N, γ-Al2O3, and α-Al2O3 phases. This study will evaluate the thermal conductivity of these complicated plasma-sprayed coatings and optimize the controlling aspects. Furthermore, the influence of the process parameters on the coatings thermal conductivity will be investigated. The fabricated coatings showed very low thermal conductivity (2.43 W/m K) compared to the AlN sintered compacts. It is attributed to the phase composition of the fabricated coatings, oxide content, and porosity. The presence of Al2O3, Al5O6N and the high coating porosity decreased its thermal conductivity. The presence of oxygen in the AlN lattice creates Al vacancies which lead to phonon scattering and therefore suppressed the thermal conductivity. The formation of γ-Al2O3 phase in the coating leads to further decrease in its conductivity, due to its lower density compared to the α-phase. Moreover, the high porosity of the coating strongly suppressed the conductivity. This is due to the complicated microstructure of plasma spray coatings (splats, porosity, and interfaces, particularly in case of reactive spray process), which obviously lowered the conductivity. Furthermore, the measured coating density was lower than the AlN value and suppressed the coating conductivity. In addition, the spraying parameter showed a varied effect on the coating phase composition, porosity, density, and therefore on its conductivity. Although the N2 gas flow improved the nitride content, it suppressed the thermal conductivity gradually. It is attributed to the further increase in the porosity and further decrease in the density of the coatings with the N2 gas. Furthermore, increasing the arc did not show a significant change on the coating thermal conductivity. On the other hand

  10. Plasma assisted surface coating/modification processes - An emerging technology

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1987-01-01

    A broad understanding of the numerous ion or plasma assisted surface coating/modification processes is sought. An awareness of the principles of these processes is needed before discussing in detail the ion nitriding technology. On the basis of surface modifications arising from ion or plasma energizing and interactions, it can be broadly classified as deposition of distinct overlay coatings (sputtering-dc, radio frequency, magnetron, reactive; ion plating-diode, triode) and surface property modification without forming a discrete coating (ion implantation, ion beam mixing, laser beam irradiation, ion nitriding, ion carburizing, plasma oxidation. These techniques offer a great flexibility and are capable in tailoring desirable chemical and structural surface properties independent of the bulk properties.

  11. Plasma assisted surface coating/modification processes: An emerging technology

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1986-01-01

    A broad understanding of the numerous ion or plasma assisted surface coating/modification processes is sought. An awareness of the principles of these processes is needed before discussing in detail the ion nitriding technology. On the basis of surface modifications arising from ion or plasma energizing and interactions, it can be broadly classified as deposition of distinct overlay coatings (sputtering-dc, radio frequency, magnetron, reactive; ion plating-diode, triode) and surface property modification without forming a discrete coating (ion implantation, ion beam mixing, laser beam irradiation, ion nitriding, ion carburizing, plasma oxidation). These techniques offer a great flexibility and are capable in tailoring desirable chemical and structural surface properties independent of the bulk properties.

  12. Lithium Surface Coatings for Improved Plasma Performance in NSTX

    SciTech Connect

    Kugel, H W; Ahn, J -W; Allain, J P; Bell, R; Boedo, J; Bush, C; Gates, D; Gray, T; Kaye, S; Kaita, R; LeBlanc, B; Maingi, R; Majeski, R; Mansfield, D; Menard, J; Mueller, D; Ono, M; Paul, S; Raman, R; Roquemore, A L; Ross, P W; Sabbagh, S; Schneider, H; Skinner, C H; Soukhanovskii, V; Stevenson, T; Timberlake, J; Wampler, W R

    2008-02-19

    NSTX high-power divertor plasma experiments have shown, for the first time, significant and frequent benefits from lithium coatings applied to plasma facing components. Lithium pellet injection on NSTX introduced lithium pellets with masses 1 to 5 mg via He discharges. Lithium coatings have also been applied with an oven that directed a collimated stream of lithium vapor toward the graphite tiles of the lower center stack and divertor. Lithium depositions from a few mg to 1 g have been applied between discharges. Benefits from the lithium coating were sometimes, but not always seen. These improvements sometimes included decreases plasma density, inductive flux consumption, and ELM frequency, and increases in electron temperature, ion temperature, energy confinement and periods of MHD quiescence. In addition, reductions in lower divertor D, C, and O luminosity were measured.

  13. Protective coatings of metal surfaces by cold plasma treatment

    NASA Technical Reports Server (NTRS)

    Manory, R.; Grill, A.

    1985-01-01

    The cold plasma techniques for deposition of various types of protective coatings are reviewed. The main advantage of these techniques for deposition of ceramic films is the lower process temperature, which enables heat treating of the metal prior to deposition. In the field of surface hardening of steel, significant reduction of treatment time and energy consumption were obtained. A simple model for the plasma - surface reactions in a cold plasma system is presented, and the plasma deposition techniques are discussed in view of this model.

  14. Coating Solar Cells By Microwave Plasma Deposition

    NASA Technical Reports Server (NTRS)

    Minaee, Behrooz; Chitre, Sanjeev R.; Zahedi, Narges

    1991-01-01

    Antireflection films deposited on silicon solar cells at high production rates with microwave-enhanced plasma deposition. Microwave energy at frequency of 2.45 GHz generates plasma in mixture of gases, from which thin film of silicon nitride deposits on silicon substrates. Reaction temperature relatively low (only 250 degrees C), and film deposition rate more than 500 Angstrom/minute - 2 to 5 times faster. Quality of antireflection film similar to that produced by chemical-vapor deposition. Uses less power and consumes smaller quantities of gas. Species formed in plasma longer lived and dissociate reactants in region of chamber well away from plasma-generation region.

  15. Development and evaluation of suspension plasma sprayed yttria stabilized zirconia coatings as thermal barriers

    NASA Astrophysics Data System (ADS)

    van Every, Kent J.

    The insulating effects from thermal barrier coatings (TBCs) in gas turbine engines allow for increased operational efficiencies and longer service lifetimes. Consequently, improving TBCs can lead to enhanced gas turbine engine performance. This study was conducted to investigate if yttria-stabilized zirconia (YSZ) coatings, the standard industrial choice for TBCs, produced from nano-sized powder could provide better thermal insulation than current commericial YSZ coatings generated using micron-sized powders. The coatings for this research were made via the recently developed suspension plasma spraying (SPS) process. With SPS, powders are suspended in a solvent containing dispersing agents; the suspension is then injected directly into a plasma flow that evaporates the solvent and melts the powder while transporting it to the substrate. Although related to the industrial TBC production method of air plasma spraying (APS), SPS has two important differences---the ability to spray sub-micron diameter ceramic particles, and the ability to alloy the particles with chemicals dissolved in the solvent. These aspects of SPS were employed to generate a series of coatings from suspensions containing ˜100 nm diameter YSZ powder particles, some of which were alloyed with neodymium and ytterbium ions from the solvent. The SPS coatings contained columnar structures not observed in APS TBCs; thus, a theory was developed to explain the formation of these features. The thermal conductivity of the coatings was tested to evaluate the effects of these unique microstructures and the effects of the alloying process. The results for samples in the as-sprayed and heat-treated conditions were compared to conventional YSZ TBCs. This comparison showed that, relative to APS YSZ coatings, the unalloyed SPS samples typically exhibited higher as-sprayed and lower heat-treated thermal conductivities. All thermal conductivity values for the alloyed samples were lower than conventional YSZ TBCs

  16. Dissolution behavior of plasma-sprayed hydroxyapatite coatings.

    PubMed

    Fazan, F; Marquis, P M

    2000-12-01

    The long-term stability of plasma-sprayed hydroxyapatite coatings is influenced by the dissolution behavior of the coating in in vivo conditions. Plasma-spraying generates a mixture of phases and this study has focused on how the balance of phases affects the in vitro dissolution behavior of the coatings in double distilled-deionized water and in tris-buffer solutions. The pH changes in double distilled-deionized water were monitored, whilst the pH value was maintained at 7.25 for the tris-buffer solution at 37 degrees C with 5% CO2 atmosphere. The phosphate and calcium ions released were measured using UV-Visible Spectrophotometer and Atomic Absorption Spectroscopy respectively. Changes in crystal and surface topology were also studied. The results indicate that the dissolution behavior of the coatings depends on several factors. The rate of release of phosphate ions was found to increase significantly for the tris-buffer solution compared to the deionized water, indicating that the presence of electrolyte constituents affects the dissolution behavior of the coatings. The Ca/P ratio in the tris-buffer solution is approximately three. Increases in the level of crystallinity of the coatings significantly decreased the dissolution rate and hence, the amount of phosphate ions released. The higher the percentage of crystallinity, the higher the stability of the coating under in vitro conditions. PMID:15348061

  17. Smart coating technology by gas tunnel type plasma spraying

    NASA Astrophysics Data System (ADS)

    Kobayashi, Akira

    2008-10-01

    Nano-science & technology is one of the most important scientific fields, and the material processing using the nano-technology is now advanced towards more precise and controllable smart stage. Regarding thermal processing, plasma system with high precise, has been expected for smart thermal processing. The gas tunnel type plasma system developed by the author exhibits high energy density and also high efficiency. Among the applications to the various thermal processing, one practical application is plasma spraying of ceramics such as A12O3 and ZrO2. The characteristics of these ceramic coatings were superior to the conventional ones. The ZrO2 composite coating has the possibility of the development of high functionally graded TBC (thermal barrier coating). In this study, the performance such as the mechanical properties, thermal behavior and high temperature oxidation resistance of the alumina/zirconia functionally graded TBCs produced by gas tunnel type plasma spraying was investigated and discussed. The results showed that the alumina/zirconia composite system exhibited the improvement of mechanical properties and oxidation resistance. Now, one of the advanced plasma application, a smart coating technology, is expected to obtain the desired characteristics of ceramics with improved corrosion resistance, thermal resistance, and wear resistance.

  18. NSTX Plasma Response to Lithium Coated Divertor

    SciTech Connect

    H.W. Kugel, M.G. Bell, J.P. Allain, R.E. Bell, S. Ding, S.P. Gerhardt, M.A. Jaworski, R. Kaita, J. Kallman, S.M. Kaye, B.P. LeBlanc, R. Maingi, R. Majeski, R. Maqueda, D.K. Mansfield, D. Mueller, R. Nygren, S.F. Paul, R. Raman, A.L. Roquemore, S.A. Sabbagh, H. Schneider, C.H. Skinner, V.A. Soukhanovskii, C.N. Taylor, J.R. Timberlak, W.R. Wampler, L.E. Zakharov, S.J. Zweben, and the NSTX Research Team

    2011-01-21

    NSTX experiments have explored lithium evaporated on a graphite divertor and other plasma facing components in both L- and H- mode confinement regimes heated by high-power neutral beams. Improvements in plasma performance have followed these lithium depositions, including a reduction and eventual elimination of the HeGDC time between discharges, reduced edge neutral density, reduced plasma density, particularly in the edge and the SOL, increased pedestal electron and ion temperature, improved energy confinement and the suppression of ELMs in the H-mode. However, with improvements in confinement and suppression of ELMs, there was a significant secular increase in the effective ion charge Zeff and the radiated power in H-mode plasmas as a result of increases in the carbon and medium-Z metallic impurities. Lithium itself remained at a very low level in the plasma core, <0.1%. Initial results are reported from operation with a Liquid Lithium Divertor (LLD) recently installed.

  19. Formation of ZrO{sub 2} in coating on Mg–3 wt.%Al–1 wt.%Zn alloy via plasma electrolytic oxidation: Phase and structure of zirconia

    SciTech Connect

    Lee, Kang Min; Kim, Yeon Sung; Yang, Hae Woong; Park, Joo Hyun; Ko, Young Gun; Shin, Dong Hyuk

    2015-01-15

    An investigation of the coating structure formed on Mg–3 wt.%Al–1 wt.%Zn alloy sample subjected to plasma electrolytic oxidation was examined by field-emission transmission electron microscopy. The plasma electrolytic oxidation process was conducted in a phosphoric acid electrolyte containing K{sub 2}ZrF{sub 6} for 600 s. Microstructural observations showed that the coating consisting of MgO, MgF{sub 2}, and ZrO{sub 2} phases was divided into three distinctive parts, the barrier, intermediate, and outer layers. Nanocrystalline MgO and MgF{sub 2} compounds were observed mainly in the barrier layer of ~ 1 μm thick near to the substrate. From the intermediate to outer layers, various ZrO{sub 2} polymorphs appeared due to the effects of the plasma arcing temperature on the phase transition of ZrO{sub 2} compounds during the plasma electrolytic oxidation process. In the outer layer, MgO compound grew in the form of a dendrite-like structure surrounded by cubic ZrO{sub 2}. - Highlights: • The barrier layer containing MgO and MgF{sub 2} was observed near to the Mg substrate. • In the intermediate layer, m-, t-, and o-ZrO{sub 2} compounds were additionally detected. • The outer layer contained MgO with the dendrite-like structure surrounded by c-ZrO{sub 2}. • The grain sizes of compounds in oxide layer increased from barrier to outer layer.

  20. Influence of Oxidation Behavior of Feedstock on Microstructure and Ablation Resistance of Plasma-Sprayed Zirconium Carbide Coating

    NASA Astrophysics Data System (ADS)

    Hu, Cui; Ge, Xuelian; Niu, Yaran; Li, Hong; Huang, Liping; Zheng, Xuebin; Sun, Jinliang

    2015-10-01

    Plasma spray is one of the suitable technologies to deposit carbide coatings with high melting point, such as ZrC. However, in the spray processes performed under atmosphere, oxidation of the carbide powder is inevitable. To investigate the influence of the oxidation behavior of feedstock on microstructure and ablation resistance of the deposited coating, ZrC coatings were prepared by atmospheric and vacuum plasma spray (APS and VPS) technologies, respectively. SiC-coated graphite was applied as the substrate. The obtained results showed that the oxidation of ZrC powder in APS process resulted in the formation of ZrO and Zr2O phases. Pores and cracks were more likely to be formed in the as-sprayed APS-ZrC coating. The VPS-ZrC coating without oxides possessed denser microstructure, higher thermal diffusivity, and lower coefficients of thermal expansion as compared with the APS-ZrC coating. A dense ZrO2 layer would be formed on the surface of the VPS-ZrC-coated sample during the ablation process and the substrate can be protected sufficiently after being ablated in high temperature plasma jet. However, the ZrO2 layer, formed by oxidation of the APS-ZrC coating having loose structure, was easy to be washed away by the shearing action of the plasma jet.

  1. Plasma Sprayed Hydroxyapatite Coatings: Influence of Spraying Power on Microstructure

    SciTech Connect

    Mohd, S. M.; Abd, M. Z.; Abd, A. N.

    2010-03-11

    The plasma sprayed hydroxyapatite (HA) coatings are used on metallic implants to enhance the bonding between the implant and bone in human body. The coating process was implemented at different spraying power for each spraying condition. The coatings formed from a rapid solidification of molten and partly molten particles that impact on the surface of substrate at high velocity and high temperature. The study was concentrated on different spraying power that is between 23 to 31 kW. The effect of different power on the coatings microstructure was investigated using scanning electron microscope (SEM) and phase composition was evaluated using X-ray diffraction (XRD) analysis. The coatings surface morphology showed distribution of molten, partially melted particles and some micro-cracks. The produced coatings were found to be porous as observed from the cross-sectional morphology. The coatings XRD results indicated the presence of crystalline phase of HA and each of the patterns was similar to the initial powder. Regardless of different spraying power, all the coatings were having similar XRD patterns.

  2. Plasma sprayed coatings for containment of Cu-Mg-Si metallic phase change material

    DOE PAGESBeta

    Withey, Elizabeth Ann; Kruizenga, Alan Michael; Andraka, Charles E.; Gibbs, Paul J.

    2016-01-01

    In this study, the performance of Y2O3-stabilized ZrO2 (YSZ), Y2O3, and Al2O3 plasma sprayed coatings are investigated for their ability to prevent attack of Haynes 230 by a near-eutectic Cu-Mg-Si metallic phase change material (PCM) in a closed environment at 820 °C. Areas where coatings failed were identified with optical and scanning electron microscopy, while chemical interactions were clarified through elemental mapping using electron microprobe analysis. Despite its susceptibility to reduction by Mg, the Al2O3 coating performed well while the YSZ and Y2O3 coating showed clear areas of attack. These results are attributed to the evolution of gaseous Mg atmore » 820 °C leading to the formation of MgO and MgAl2O4.« less

  3. Plasma sprayed rutile titania-nanosilver antibacterial coatings

    NASA Astrophysics Data System (ADS)

    Gao, Jinjin; Zhao, Chengjian; Zhou, Jingfang; Li, Chunxia; Shao, Yiran; Shi, Chao; Zhu, Yingchun

    2015-11-01

    Rutile titania (TiO2) coatings have superior mechanical properties and excellent stability that make them preferential candidates for various applications. In order to prevent infection arising from bacteria, significant efforts have been focused on antibacterial TiO2 coatings. In the study, titania-nanosilver (TiO2/Ag) coatings with five different kinds of weight percentages of silver nanoparticles (AgNPs) were prepared by plasma spray. The feedstock powders, which had a composition of rutile TiO2 powders containing 1-10,000 ppm AgNPs, were double sintered and deposited on stainless steel substrates with optimized spraying parameters. X-Ray diffraction and scanning electron microscopy were used to analysize the phase composition and surface morphology of TiO2/Ag powders and coatings. Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) were employed to examine the antibacterial activity of the as-prepared coatings by bacterial counting method. The results showed that silver existed homogeneously in the TiO2/Ag coatings and no crystalline changed happened in the TiO2 structure. The reduction ratios on the TiO2/Ag coatings with 10 ppm AgNPs were as high as 94.8% and 95.6% for E. coli and S. aureus, respectively, and the TiO2/Ag coatings with 100-1000 ppm AgNPs exhibited 100% bactericidal activity against E. coli and S. aureus, which indicated the TiO2/Ag coatings with more than 10 ppm AgNPs had strong antibacterial activity. Moreover, the main factors influencing the antibacterial properties of TiO2/Ag coatings were discussed with grain size and the content of silver as well as the microstructure of the coatings.

  4. Mechanical and Tribological Behavior of Ni(Al)-Reinforced Nanocomposite Plasma Spray Coatings

    NASA Astrophysics Data System (ADS)

    Movahedi, B.

    2014-02-01

    The mechanical and tribological behavior and microstructural evolutions of the Ni(Al)-reinforced nanocomposite plasma spray coatings were studied. At first, the feedstock Ni(Al)-15 wt.% (Al2O3-13% TiO2) nanocomposite powders were prepared using low-energy mechanical milling of the pure Ni and Al powders as well as Al2O3-13% TiO2 nanoparticle mixtures. The characteristics of the powder particles and the prepared coatings depending on their microstructures were examined in detail. The results showed that the feedstock powders after milling contained only α-Ni solid solution with no trace of the intermetallic phase. However, under the air plasma spraying conditions, the NiAl intermetallic phase in the α-Ni solid solution matrix appeared. The lack of nickel aluminide formation during low-energy ball milling is beneficial hence, the exothermic reaction can occur between Ni and Al during plasma spraying, improving the adhesive strength of the nanocomposite coatings. The results also indicated that the microhardness of the α-Ni phase was 3.91 ± 0.23 GPa and the NiAl intermetallic phase had a mean microhardness of 5.69 ± 0.12 GPa. The high microhardness of the nanocomposite coatings must be due to the presence of the reinforcing nanoparticles. Due to the improvement in mechanical properties, the Ni(Al) nanocomposite coatings showed significant modifications in wear resistance with low frictional coefficient.

  5. Formation of Ha-Containing Coating on AZ31 Magnesium Alloy by Micro-Arc Oxidation

    NASA Astrophysics Data System (ADS)

    Tang, Hui; Li, Deyu; Chen, Xiuping; Wu, Chao; Wang, Fuping

    2013-08-01

    Magnesium and its alloys are potential biodegradable implant materials due to their attractive biological properties. But the use of magnesium is still hampered by its poor corrosion resistance in physiological fluids. In this study, a HA-containing coating was fabricated by micro-arc oxidation (MAO). The active plasma species of micro-discharge was studied by optical emission spectroscopy (OES). The microstructure and composition were analyzed by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion behavior and apatite-forming ability were studied by electrochemical tests and immersed samples in simulated body fluids (SBF). The results show that the microdischarge channel model is gas discharges and oxide layer discharges. The elements from the substrate and electrolyte take part in the formation of the coating. The MAO coating significantly improves the corrosion resistance of AZ31 magnesium alloy and enhances the apatite formation ability.

  6. Plasma deposition of antimicrobial coating on organic polymer

    NASA Astrophysics Data System (ADS)

    Rżanek-Boroch, Zenobia; Dziadczyk, Paulina; Czajkowska, Danuta; Krawczyk, Krzysztof; Fabianowski, Wojciech

    2013-02-01

    Organic materials used for packing food products prevent the access of microorganisms or gases, like oxygen or water vapor. To prolong the stability of products, preservatives such as sulfur dioxide, sulfites, benzoates, nitrites and many other chemical compounds are used. To eliminate or limit the amount of preservatives added to food, so-called active packaging is sought for, which would limit the development of microorganisms. Such packaging can be achieved, among others, by plasma modification of a material to deposit on its surface substances inhibiting the growth of bacteria. In this work plasma modification was carried out in barrier discharge under atmospheric pressure. Sulfur dioxide or/and sodium oxide were used as the coating precursors. As a result of bacteriological studies it was found that sulfur containing coatings show a 16% inhibition of Salmonella bacteria growth and 8% inhibition of Staphylococcus aureus bacteria growth. Sodium containing coatings show worse (by 10%) inhibiting properties. Moreover, films with plasma deposited coatings show good sealing properties against water vapor. Contribution to the Topical Issue "13th International Symposium on High Pressure Low Temperature Plasma Chemistry (Hakone XIII)", Edited by Nicolas Gherardi, Henryca Danuta Stryczewska and Yvan Ségui.

  7. Crystallization behavior of plasma-sprayed lanthanide magnesium hexaaluminate coatings

    NASA Astrophysics Data System (ADS)

    Huang, Liang-liang; Meng, Hui-min; Tang, Jing

    2014-12-01

    LaMgAl11O19 thermal barrier coatings (TBCs) were prepared by atmospheric plasma spraying. The crystallization behavior of the coatings and the synthesis mechanism of LaMgAl11O19 powders were researched. The results showed that the plasma-sprayed coatings contained some amorphous phase, and LaMgAl11O19 powders were partially decomposed into Al2O3, LaAlO3, and MgAl2O4 in the plasma spraying process. The amorphous phase was recrystallized at a temperature of approximately 1174.9°C, at which level the decomposed Al2O3, LaAlO3, and MgAl2O4 reacted again. The resynthesis temperature of LaMgAl11O19 in the plasma-sprayed coatings was lower than that of LaMgAl11O19 in the original raw powders. The synthesis mechanism of LaMgAl11O19 powders can be summarized as follows: during the first part of the overall reaction, La2O3 reacts with Al2O3 to form LaAlO3 at approximately 900°C, and then LaAlO3 further reacts with Al2O3 and MgAl2O4 to produce LaMgAl11O19 at approximately 1200°C.

  8. Suspension plasma spraying of nanostructured WC-12Co coatings

    NASA Astrophysics Data System (ADS)

    Berghaus, J. Oberste; Marple, B.; Moreau, C.

    2006-12-01

    Nanostructured WC-12% Co coatings were deposited by suspension plasma spraying of submicron feedstock powders, using an internal injection plasma torch. The liquid carrier used in this approach allows for controlled injection of much finer particles than in conventional thermal spraying, leading to thin coatings with a fine surface finish. A polyethylene-imine (PEI) dispersant was used to stabilize the colloidal suspension in an ethanol carrier. In-flight particle states were measured for a number of operating conditions of varying plasma gas flow rates, feed rates, and standoff distances and were related to the resulting microstructure, phase composition (EDS, SEM, XRD), and Vickers hardness. High in-flight particle velocities (>800 m/s) were generated, leading to dense coatings. It was observed that the coating quality was generally compromised by the high temperature and reactivity of the small particles. To compensate for this shortcoming, the suspension feed rate was adjusted, thereby varying the thermal load on the plasma. Results showed that a slightly larger agglomerate size, in conjunction with low particle jet temperatures, could somewhat limit the decomposition of WC into brittle W2C/W3C and amorphous cobalt containing binder phases.

  9. An Evaluation of Atmospheric-pressure Plasma for the Cost-Effective Deposition of Antireflection Coatings

    SciTech Connect

    Rob Sailer; Guruvenket Srinivasan; Kyle W. Johnson; Douglas L. Schulz

    2010-04-01

    Atmospheric-pressure plasma deposition (APPD) has previously been used to deposit various functional materials including polymeric surface modification layers, transparent conducting oxides, and photo catalytic materials. For many plasma polymerized coatings, reaction occurs via free radical mechanism where the high energy electrons from the plasma activate the olefinic carbon-carbon double bonds - a typical functional group in such precursors. The precursors for such systems are typically inexpensive and readily available and have been used in vacuum PECVD previously. The objectives are to investigate: (1) the effect of plasma power, gas composition and substrate temperature on the Si-based film properties using triethylsilane(TES) as the precursor; and (2) the chemical, mechanical, and optical properties of several experimental matrices based on Design of Experiment (DOE) principals. A simple APPD route has been utilized to deposit Si based films from an inexpensive precursor - Triethylsilane (TES). Preliminary results indicates formation of Si-C & Si-O and Si-O, Si-C & Si-N bonds with oxygen and nitrogen plasmas respectively. N{sub 2}-O{sub 2} plasma showed mixed trend; however oxygen remains a significant portion of all films, despite attempts to minimize exposure to atmosphere. SiN, SiC, and SiO ratios can be modified by the reaction conditions resulting in differing film properties. SE studies revealed that films with SiN bond possess refractive index higher than coatings with Si-O/Si-C bonds. Variable angle reflectance studies showed that SiOCN coatings offer AR properties; however thickness and refractive index optimization of these coatings remains necessary for application as potential AR coatings.

  10. Plasma cleaning of beryllium coated mirrors

    NASA Astrophysics Data System (ADS)

    Moser, L.; Marot, L.; Steiner, R.; Newman, M.; Widdowson, A.; Ivanova, D.; Likonen, J.; Petersson, P.; Pintsuk, G.; Rubel, M.; Meyer, E.; Contributors, JET

    2016-02-01

    Cleaning systems of metallic first mirrors are needed in more than 20 optical diagnostic systems from ITER to avoid reflectivity losses. Currently, plasma sputtering is considered as one of the most promising techniques to remove deposits coming from the main wall (mainly beryllium and tungsten). This work presents the results of plasma cleaning of rhodium and molybdenum mirrors exposed in JET-ILW and contaminated with typical tokamak elements (including beryllium and tungsten). Using radio frequency (13.56 MHz) argon or helium plasma, the removal of mixed layers was demonstrated and mirror reflectivity improved towards initial values. The cleaning was evaluated by performing reflectivity measurements, scanning electron microscopy, x-ray photoelectron spectroscopy and ion beam analysis.

  11. Microstructure and abrasion resistance of plasma sprayed titania coatings

    NASA Astrophysics Data System (ADS)

    Ctibor, P.; Neufuss, K.; Chraska, P.

    2006-12-01

    Agglomerated titania nanopowder and a “classical” titania were sprayed by the high throughput water-stabilized plasma (WSP) and thoroughly compared. Optical microscopy with image analysis as well as mercury intrusion porosimetry were used for quantification of porosity. Results indicate that the “nano” coatings in general exhibit finer pores than coatings of the “conventional” micron-sized powders. Mechanical properties such as Vickers microhardness and slurry abrasion response were measured and linked to the structural investigation. Impact of the variation in the slurry composition on wear resistance of tested coatings and on character of the wear damage is discussed. The overall results, however, suggest that the “nano” coatings properties are better only for carefully selected sets of spraying parameters, which seem to have a very important impact.

  12. Research of functional properties of nitride ion-plasma coatings

    NASA Astrophysics Data System (ADS)

    Vaulina, O. Yu; Ovechkin, B. B.; Papchenko, A. V.; Shvagrukova, E. V.

    2016-02-01

    This paper considers the influence of ion-plasma coatings with the use of nitrogen (N), zirconium nitride (ZrN), titanium-aluminum nitride (Ti,Al)N and titanium nitride and zirconium nitride by-layer (TiN+ZrN - eight layers) on the properties of steel 65X13. The main functional properties of the coatings are determined: microhardness, nanohardness, Young's modulus and corrosion resistance. It is shown that all the types of coatings allow increasing the physical and mechanical characteristics of instrument steel 65X13. Hardness and wear-resistance, depending on the type of the deposited coating, increase from 1, 5 to 4 times, corrosion resistance increases by tens times.

  13. Program for plasma-sprayed self-lubricating coatings

    NASA Technical Reports Server (NTRS)

    Walther, G. C.

    1979-01-01

    A method for preparing composite powders of the three coating components was developed and a procedure that can be used in applying uniform coatings of the composite powders was demonstrated. Composite powders were prepared by adjusting particle sizes of the components and employing a small amount of monoaluminum phosphate as an inorganic binder. Quantitative microscopy (image analysis) was found to be a convenient method of characterizing the composition of the multiphase plasma-sprayed coatings. Area percentages and distribution of the components were readily obtained by this method. The adhesive strength of the coating to a nickel-chromium alloy substrate was increased by about 40 percent by a heat treatment of 20 hours at 650 C.

  14. Challenges Upon Reactive Plasma Spray Nitriding: Al Powders and Fabrication of AlN Coatings as a Case Study

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Fukumoto, Masahiro

    2016-05-01

    Reactive plasma spraying (RPS) is a promising technology for the in situ formation of several ceramic coatings. The focus of this paper is to summarize the state of our current knowledge about the RPS process and using the nitriding of Al particles and the fabrication of aluminum nitride coatings, as a case study. The aspects and challenges in this process such as the influence of the plasma power, in-flight time, particle size, nitriding mechanism, splat morphology, in-flight particle diagnostics, N2 plasma gas, and the feeding rate on the RPS process are analyzed and discussed.

  15. Challenges Upon Reactive Plasma Spray Nitriding: Al Powders and Fabrication of AlN Coatings as a Case Study

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Fukumoto, Masahiro

    2016-06-01

    Reactive plasma spraying (RPS) is a promising technology for the in situ formation of several ceramic coatings. The focus of this paper is to summarize the state of our current knowledge about the RPS process and using the nitriding of Al particles and the fabrication of aluminum nitride coatings, as a case study. The aspects and challenges in this process such as the influence of the plasma power, in-flight time, particle size, nitriding mechanism, splat morphology, in-flight particle diagnostics, N2 plasma gas, and the feeding rate on the RPS process are analyzed and discussed.

  16. In situ fabrication of blue ceramic coatings on wrought Al Alloy 2024 by plasma electrolytic oxidation

    SciTech Connect

    Wang Zhijiang; Nie Xueyuan; Hu, Henry; Hussein, Riyad O.

    2012-03-15

    In situ formation of ceramic coatings on 2024 Al alloy with a blue color was successfully achieved using a plasma electrolytic oxidation process working at atmospheric pressure. This novel blue ceramic coating overcomes the shortcomings of surface treatments resulting from conventional dyeing processes by depositing organic dyes into the porous structure of anodic film, which has poor resistance to abrasion and rapid fading when exposed to sunlight. X-ray diffraction, scanning electron microscopy, and energy dispersive spectroscopy were employed to characterize the microstructure of the blue ceramic coating. The fabricated ceramic coating was composed of CoAl{sub 2}O{sub 4}, {alpha}-Al{sub 2}O{sub 3}, and {gamma}-Al{sub 2}O{sub 3.} By controlling the working parameters, the distribution of the CoAl{sub 2}O{sub 4} phase on the surface can be adjusted, and plays a key role in the appearance of the coating. Electrochemical testing, thermal cycling method, and pin-on-disk sliding wear testing were employed to evaluate corrosion, thermal cycling, and wear resistance of the ceramic coatings. The results indicate that the blue ceramic coating has a similar polarization resistance to that of conventional anodic film and can significantly enhance the corrosion resistance of aluminum alloy. There are no destructive horizontal cracks observed within the blue ceramic coating when subjected to 120 times of thermal cycling, which heats the samples up to 573 K and followed by submersion in water at room temperature for 10 min. Compared with the aluminum substrate as well as a conventional anodic film coated aluminum sample, the wear resistance of the blue ceramic coating coated sample was significantly increased while the coefficient of friction was decreased from 0.34 to 0.14.

  17. Wear and microstructural integrity of ceramic plasma sprayed coatings

    NASA Astrophysics Data System (ADS)

    Erickson, Lynn C.

    1999-10-01

    In this work a series of ceramic plasma sprayed (PS) coatings, both alumina- and chromia-based, were sprayed according to a matrix of deposition parameters in order to produce a broad range of microstructures. To investigate the effect of splat size on the coating response, a series of mono-crystalline a -alumina powders with very narrow particle size ranges, nominally 5, 10 and 18 microns in diameter, was sprayed. The coatings were extensively characterized for a variety of microstructural features, including porosity, the angular distribution and density of microcracks as well as the lamellar, or splat, dimensions, using techniques of metallurgical analysis and electron microscopy. The coatings were then evaluated using a series of micromechanical techniques, including indentation, controlled scratch testing, abrasion and dry particle erosion, to investigate their response to different contact situations. It was found that the microstructural features with the most influence on the behaviour of ceramic PS coatings during contact, or wear, by hard particles include, in order of importance: (1) macro-porosity, (2) horizontal crack density, (3) degree of flattening of the splats and (4) volume of unmelted particles, which are all linked to the level and strength of interlamellar bonding in the coating. The major effect of the inter-lamellar bonding in ceramic PS coatings was seen in the wear mechanism transitions. As the level of inter-splat bonding in the coating decreases, the contact load at which the transition from plastic deformation to splat fracture and debonding occurs does as well. However, the load at which catastrophic brittle fracture and spalling occur is increased. All of the micromechanical and wear methods evaluated in the present work were sensitive to differences in the coating microstructures to varying degrees. The low load abrasion results showed the most sensitivity to the microstructural differences of the coatings, followed by controlled

  18. Kinetics of structuring of submonolayer carbon coatings on silicon (100) crystals during microwave vacuum-plasma deposition

    NASA Astrophysics Data System (ADS)

    Yafarov, R. K.; Shanygin, V. Ya.

    2015-06-01

    The kinetics of self-organization of nanodomains during the deposition of submonolayer carbon coatings on (100) silicon in the microwave plasma of low-pressure ethanol vapors is studied by atomic force microscopy and scanning electron microscopy. The laws of influence of the substrate temperature and the kinetic energy of carbon-containing ions on the mechanisms of formation and structuring of the forming silicon-carbon surface phases are established. It is shown that the deposited carbon-containing nanodomains can be used as nonlithographic mask coatings for the formation of spatial low-dimensional systems on single-crystal silicon upon selective highly anisotropic plasma-chemical etching.

  19. Plasma Spraying Of Dense, Rough Bond Coats

    NASA Technical Reports Server (NTRS)

    Miller, Robert A.; Edmonds, Brian J.; Leissler, George W.

    1988-01-01

    Simple modification of plasma torch facilitates spraying of coarse powders. Shape of nozzle changed to obtain decrease in velocity of gas and consequent increase in time particles spend in flame before impact on substrate. Increased residence time allows melting of coarser powders, spraying of which results in rougher bond surfaces.

  20. Effect of vacuum conditions and plasma concentration on the chemical composition and adhesion of vacuum-plasma coatings

    NASA Astrophysics Data System (ADS)

    Borisov, D. P.; Kuznetsov, V. M.; Slabodchikov, V. A.

    2015-11-01

    The paper reports on the chemical composition of titanium nitride (TiN) and silicon (Si) coatings deposited with a new technological vacuum plasma setup which comprises magnetron sputtering systems, arc evaporators, and an efficient plasma generator. It is shown that due to highly clean vacuum conditions and highly clean surface treatment in the gas discharge plasma, both the coating-substrate interface and the coatings as such are almost free from oxygen and carbon. It is found that the coating-substrate interface represents a layer of thickness ≥ 60 nm formed through vacuum plasma mixing of the coating and substrate materials. The TiN coatings obtained on the new equipment display a higher adhesion compared to brass coatings deposited by industrial technologies via intermediate titanium oxide layers. It is concluded that the designed vacuum plasma equipment allows efficient surface modification of materials and articles by vacuum plasma immersion processes.

  1. Studies on the Sliding Wear Performance of Plasma Spray Ni-20Cr and Ni3Al Coatings

    NASA Astrophysics Data System (ADS)

    Kaur, Maninder; Singh, Harpreet; Singh, Balraj; Singh, Bhupinder

    2010-01-01

    Two metallic powders namely Ni-20Cr and Ni3Al were coated on AISI 309 SS steel by shrouded plasma spray process. The wear behavior of the bare, Ni-20Cr and Ni3Al-coated AISI 309 SS steel was investigated according to ASTM Standard G99-03 on a Pin-on-Disc Wear Test Rig. The wear tests were carried out at normal loads of 30 and 50 N with a sliding velocity of 1 m/s. Cumulative wear rate and coefficient of friction (μ) were calculated for all the cases. The worn-out surfaces were then examined by scanning electron microscopy analysis. Both the as-sprayed coatings exhibited typical splat morphology. The XRD analysis indicated the formation of Ni phase for the Ni-20Cr coating and Ni3Al phase for the Ni3Al coating. It has been concluded that the plasma-sprayed Ni-20Cr and Ni3Al coatings can be useful to reduce the wear rate of AISI 309 SS steel. The coatings were found to be adherent to the substrate steel during the wear tests. The plasma-sprayed Ni3Al coating has been recommended as a better choice to reduce the wear of AISI 309 SS steel, in comparison with the Ni-20Cr coating.

  2. Novel approach to produce polymerized hydrocarbon coatings using dielectric barrier controlled atmospheric pressure glow discharge plasma

    NASA Astrophysics Data System (ADS)

    Mishra, K. K.; Khardekar, R. K.; Singh, Rashmi; Pant, H. C.

    2002-09-01

    Conventionally, low-pressure (<1 Torr) electrical discharges are used for material processing and thin-film deposition. These schemes suffer mainly due to the high cost of equipment and the complexity of operations. The atmospheric pressure glow discharge plasma is developed using a threaded styled electrode in different configurations, and these reactors are used to produce plasma polymerized coatings, required on plane substrates as self-supporting films to obtain membranes for blocking holes in cavities, and on microballoon targets, which are used as fuel containers for inertial confinement fusion, to avoid DT gas permeation. Helium gas is used as the supporting gas for formation and stabilization of atmospheric pressure glow discharge plasma reactors. Ethylene and acetylene gases are used as monomers to produce plasma polymerized hydrocarbon films. These films are characterized using scanning electron microscopy. Plasma polymerized coatings of thickness 100 nm-10 μm with a smooth surface finish (rms<100 nm) are deposited successfully. The surface finish is further improved using a postdischarge configuration. Preliminary results are very encouraging but further progress is to be made in this area. We are also planning to extend this technique for C:H coating of microballoons, which are used as fuel containers in inertial confinement fusion.

  3. Rapid formation of plasma protein corona critically affects nanoparticle pathophysiology

    NASA Astrophysics Data System (ADS)

    Tenzer, Stefan; Docter, Dominic; Kuharev, Jörg; Musyanovych, Anna; Fetz, Verena; Hecht, Rouven; Schlenk, Florian; Fischer, Dagmar; Kiouptsi, Klytaimnistra; Reinhardt, Christoph; Landfester, Katharina; Schild, Hansjörg; Maskos, Michael; Knauer, Shirley K.; Stauber, Roland H.

    2013-10-01

    In biological fluids, proteins bind to the surface of nanoparticles to form a coating known as the protein corona, which can critically affect the interaction of the nanoparticles with living systems. As physiological systems are highly dynamic, it is important to obtain a time-resolved knowledge of protein-corona formation, development and biological relevancy. Here we show that label-free snapshot proteomics can be used to obtain quantitative time-resolved profiles of human plasma coronas formed on silica and polystyrene nanoparticles of various size and surface functionalization. Complex time- and nanoparticle-specific coronas, which comprise almost 300 different proteins, were found to form rapidly (<0.5 minutes) and, over time, to change significantly in terms of the amount of bound protein, but not in composition. Rapid corona formation is found to affect haemolysis, thrombocyte activation, nanoparticle uptake and endothelial cell death at an early exposure time.

  4. Thermophysical properties of plasma sprayed coatings

    NASA Technical Reports Server (NTRS)

    Wilkes, K. E.; Lagedrost, J. F.

    1973-01-01

    Thermophysical properties of plasma sprayed materials were determined for the following plasma sprayed materials: CaO - stabilized ZrO2, Y2O3 - stabilized ZerO2, Al2O3, HfO2 Mo, nichrome, NiAl, Mo-ZrO2, and MoAl2O3 mixtures. In all cases the thermal conductivity of the as-sprayed materials was found to be considerably lower than that of the bulk material. The flash-laser thermal diffusivity technique was used both for diffusivity determination of single-layer materials and to determine the thermal contact resistance at the interface of two-layer specimens.

  5. Preparation of CTS Coatings Containing Calcium and Phosphorus on Titanium Surface by the Cathode Liquid Phase Plasma Technology

    NASA Astrophysics Data System (ADS)

    Ye, Wenting; Wu, Di; Pan, Xin; Chen, Yashao; Han, Yong; Song, Zhongxiao

    2010-10-01

    Chitosan (CTS) coatings contained calcium (Ca) and phosphorus (P) on titanium (Ti) surface are prepared by the cathode liquid phase plasma technology (CLPT), in a certain concentration electrolyte solution with selective additions of ammonium dihydrogen phosphate and calcium nitrate. It is indicated that the parameters for a stable discharge are voltage of 400 V, frequency of 100 Hz, duty cycle of 30% based on a large amount of experiment data. The morphology, structure and composition of the coated samples are studied by SEM, FTIR, XRD, XPS. The results demonstrate that the composite coatings are uniform, and some solid particles of inorganic salt containing calcium and phosphorus dispersed on the coatings. CA tests show that the samples treated by the liquid plasma became less hydrophilic. The variation of hydrophilicity on the CLPT treated titanium is attributed to the change of the function groups on the sample surface. Meanwhile, a possible formation mechanism of the composite coatings is discussed.

  6. High temperature tribological properties of plasma-sprayed metallic coatings containing ceramic particles

    SciTech Connect

    Dallaire, S.; Legoux, J.G.

    1995-12-31

    For sealing a moving metal component with a dense silica-based ceramic pre-heated at 800 C, coatings with a low coefficient of friction and moderate wear loss are required. As reported previously, plasma-sprayed coatings containing solid lubricants could reduce sliding wear in high-temperature applications. Plasma-sprayed metal-based coatings containing ceramic particles have been considered for high temperature sealing. Selected metal powders (NiCoCrAlY, CuNi, CuNiIn, Ag, Cu) and ceramic particles (boron nitride, Zeta-B ceramic) were agglomerated to form suitable spray powders. Plasma-sprayed composite coatings and reference materials were tested in a modified pin-on-disc apparatus in which the stationary disc consisted of a dense silica-based ceramic piece initially heated at 800 C and allowed to cool down during tests. The influence of single exposure and repeated contacts with a dense silica-based ceramic material pre-heated to 800 C on the coefficient of friction, wear loss and damage to the ceramic piece was evaluated. Being submitted to a single exposure at high temperature, coatings containing malleable metals such as indium, silver and copper performed well. The outstanding tribological characteristics of the copper-Zeta-B ceramic coating was attributed to the formation of a glazed layer on the surface of this coating which lasted over exposures to high temperature. This glazed layer, composed of fine oxidation products, provided a smooth and polished surface and helped maintaining the coefficient of friction low.

  7. Study on electrolytic plasma discharging behavior and its influence on the plasma electrolytic oxidation coatings

    NASA Astrophysics Data System (ADS)

    Hussein, Riyad Omran

    In this study, aluminum oxide was deposited on a pure aluminum substrate to produce hard ceramic coatings using a Plasma Electrolytic Oxidation (PEO) process. The process utilized DC, unipolar pulsed DC in the frequency range (0.2 KHz -- 20 KHz) and bipolar pulsed DC current modes. The effects of process parameters (i.e., electrolyte concentration, current density and treatment time) on the plasma discharge behavior during the PEO treatment were investigated using optical emission spectroscopy (OES) in the visible and near ultraviolet (NUV) band (285 nm -- 900 nm). The emission spectra were recorded and plasma temperature profile versus processing time was constructed using the line intensity ratios method. Scanning Electron Microscopy (SEM) with energy dispersive x-ray analysis (EDS) was used to study the coating microstructure. It was found that the plasma discharge behavior significantly influenced the microstructure and the morphology of the oxide coatings. The main effect came from the strongest discharges which were initiated at the interface between the substrate and the coating. Through manipulation of process parameters to control or reduce the strongest discharge, the density and quality of the coating layers could be modified. This work demonstrated that by adjusting the ratio of the positive to negative pulse currents as well as their timing in order to eliminate the strongest discharges, the quality of the coatings was considerably improved.

  8. A Novel Plasma-Sprayed Durable Thermal Barrier Coating with a Well-Bonded YSZ Interlayer Between Porous YSZ and Bond Coat

    NASA Astrophysics Data System (ADS)

    Li, Chang-Jiu; Li, Yong; Yang, Guan-Jun; Li, Cheng-Xin

    2012-06-01

    Atmospheric plasma-sprayed YSZ (yttria-stabilized zirconia) thermal barrier coatings (TBCs) are widely used in industrial gas turbine engines to protect the superalloy blades from failure. The failure of TBCs in service occurs by the spalling of YSZ coating. Crack propagation leading to the failure of plasma-sprayed TBCs usually occurs within the YSZ coating near the YSZ/bond coat interface. In the present study, a novel durable TBC consisting of a YSZ interlayer of well-bonded lamellae between the bond coat and the conventional YSZ porous top coat was introduced. The YSZ interlayer was deposited at different coating surface temperatures, which resulted in the formation of YSZ with significantly improved interlamellar bonding. The result shows that the thermal cyclic lifetime of the novel TBCs with the 20-30-μm-thick YSZ interlayer increased by a factor of 4 compared with that of the conventional one. The improved thermal cyclic lifetime was attributed to the controlled transition of the cracking path from near the YSZ/bond coat interface to the YSZ top layer. The effect of the YSZ interlayer thickness on the lifetime of TBCs was also investigated.

  9. Porosity in plasma sprayed alumina coatings

    SciTech Connect

    Ilavsky, J.; Herman, H.; Berndt, C.C.; Goland, A.N.; Long, G.G.; Krueger, S.; Allen, A.J.

    1994-03-01

    Small-angle neutron scattering (SANS) was used to study the porosity of plasma sprayed deposits of alumina in as-sprayed and heat-treated conditions. SANS results were compared with mercury intrusion porosimetry (MIP) and water immersion techniques. Multiple small-angle neutron scattering yields a volume-weighted effective pore radius (R{sub eff}), for pores with sizes between 0.08 and 10{mu}m, the pore volume in this size region, and from the Porod region, the surface area of pores of all sizes.

  10. Development of plasma spray coated cylinder liners

    SciTech Connect

    Tricard, M.; Hagan, J.; Redington, P.; Subramanian, K.; Haselkorn, M.

    1996-09-01

    Improved fuel economy and reduction of emissions can be achieved by insulation of the combustion chamber components to reduce heat rejection. However, such insulation will also increase the operating temperature of the piston ring/cylinder liner interface from approximately 150 C to over 300 C. Since existing ring/liner materials cannot withstand these higher operating temperatures alternatives are needed for this critical tribological interface. This paper describes the development of a cost effective ID grinding technique for machining the bores of plasma sprayed diesel engine cylinder liners.

  11. Vortex formation in a complex plasma

    NASA Astrophysics Data System (ADS)

    Ishihara, Osamu

    Complex plasma experiments in ground-based laboratories as well as in microgravity conditions have shown the formation of vortex structures in various conditions (e.g., 1,2,3,4). The vortex structures formed in a complex plasma are visible by naked eyes with the help of irradiating laser and the individual dust particles in the structure give us the opportunity to study detailed physics of the commonly observed natural phenomena known such as tornadoes, typhoons, hurricanes and dust devils. Based on the Navier-Stokes equation with proper complex plasma conditions we analyze as much as possible in a universal way the vortex structure and clarifies the role of the controlling parameters like flow velocity and external magnetic field. 1. G. E. Morfill,H. M. Thomas, U. Konopka,H. Rothermel, M. Zuzic, A. Ivlev, and J. Goree, Phys,. Rev. Lett. 83, 1598 (1999). 2. E. Nebbat and R. Annou, Phys. Plasmas 17, 093702 (2010). 3. Y. Saitou and O. Ishihara, Phys. Rev. Lett. 111, 185003 (2013). 4. V. N. Tsytovich and N. G. Gusein-zade, Plasma Phys. Rep. 39, 515 (2013).

  12. Hierarchical Formation of Intrasplat Cracks in Thermal Spray Ceramic Coatings

    NASA Astrophysics Data System (ADS)

    Chen, Lin; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2016-06-01

    Intrasplat cracks, an essential feature of thermally sprayed ceramic coatings, play important roles in determining coating properties. However, final intrasplat crack patterns are always considered to be disordered and irregular, resulting from random cracking during splat cooling, since the detailed formation process of intrasplat cracks has scarcely been considered. In the present study, the primary formation mechanism for intrasplat cracking was explored based on both experimental observations and mechanical analysis. The results show that the intrasplat crack pattern in thermally sprayed ceramic splats presents a hierarchical structure with four sides and six neighbors, indicating that intrasplat crack patterns arise from successive domain divisions due to sequential cracking during splat cooling. The driving forces for intrasplat cracking are discussed, and the experimental data quantitatively agree well with theoretical results. This will provide insight for further coating structure designs and tailoring by tuning of intrasplat cracks.

  13. Surface modification of polyester fabric with plasma pretreatment and carbon nanotube coating for antistatic property improvement

    NASA Astrophysics Data System (ADS)

    Wang, C. X.; Lv, J. C.; Ren, Y.; Zhi, T.; Chen, J. Y.; Zhou, Q. Q.; Lu, Z. Q.; Gao, D. W.; Jin, L. M.

    2015-12-01

    This study introduced a green method to prepare antistatic polyester (PET) fabrics by plasma pretreatment and single-walled carbon nanotube (SWCNT) coating. The influences of plasma conditions and SWCNT coating parameters on antistatic property of PET fabrics were investigated. PET fabrics were pretreated under various plasma conditions such as different treatment times, output powers and working gases, and then SWCNT coating on the plasma treated PET fabrics was carried out by coating-dry-cure using various coating parameters including different SWCNT concentrations, curing times and curing temperatures. PET fabrics were characterized by scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and volume resistivity. SEM and XPS analysis of the plasma treated PET fabrics revealed the increase in surface roughness and oxygen/nitrogen containing groups on the PET fiber surface. SEM and XPS analysis of the plasma treated and SWCNT coated PET fabrics indicated the SWCNT coating on PET fiber surface. The plasma treated and SWCNT coated PET fabrics exhibited a good antistatic property, which increased and then decreased with the increasing plasma treatment time and output power. The antistatic property of the O2 plasma treated and SWCNT coated PET fabric was better and worse than that of N2 or Ar plasma treated and SWCNT coated PET fabric in the shorter treatment time and the longer treatment time, respectively. In addition, the antistatic property of the plasma treated and SWCNT coated PET fabrics also increased with the increasing SWCNT concentration, curing time and curing temperature in the range studied. Plasma conditions and SWCNT coating parameters had signally influence on the antistatic property of plasma treated and SWCNT coated PET fabrics. Therefore, adequate parameters should be carefully selected for the optimum antistatic property of the plasma treated and SWCNT coated PET fabrics.

  14. High resolution video monitoring of coating thickness during plasma spraying

    NASA Technical Reports Server (NTRS)

    Miller, Robert A.

    1988-01-01

    A new approach to monitoring the thickness of plasma sprayed coatings during application is described. The method employs a high resolution video camera and width analyzer to accurately measure the dimensions of samples having simple geometries. This approach is best suited for cylindrical or flat substrates but it may also work for selected locations on more complex geometries. Measurement accuracy is a function of specimen dimensions and extent of magnification. Tolerances of plus or minus 0.5 mil (0.13 mm) on final coating thickness can be achieved. Additionally, the plot of cumulative coating thickess versus the number of passes has proven to be a useful diagnostic tool. While the ideal plot is linear, strong deviations from linearity - indicating the need for corrective action - may be observed.

  15. Ultrasmooth plasma polymerized coatings for laser-fusion targets

    SciTech Connect

    Letts, S.A.; Myers, D.W.; Witt, L.A.

    1980-08-26

    Coatings for laser fusion targets were deposited up to 135 ..mu..m thick by plasma polymerization onto 140 ..mu..m diameter DT filled glass microspheres. Ultrasmooth surfaces (no defect higher than 0.1 ..mu..m) were achieved by eliminating particulate contamination. Process generated particles were eliminated by determining the optimum operating conditions of power, gas flow, and pressure, and maintaining these conditions through feedback control. From a study of coating defects grown over known surface irregularities, a quantitative relationship between irregularity size, film thickness, and defect size was determined. This relationship was used to set standards for the maximum microshell surface irregularity tolerable in the production of hydrocarbon or fluorocarbon coated laser fusion targets.

  16. Use of molecular beams to support microspheres during plasma coating

    SciTech Connect

    Crane, J.K.; Smith, R.D.; Johnson, W.L.; Letts, S.A.; Korbel, G.R.; Krenick, R.M.

    1980-08-26

    Spherical laser fusion targets can be levitated on beams of Ar or other gas atoms. This is an especially useful and reliable technique for supporting microspheres during plasma coating or plasma etching. The reliability of this technique is principally the result of two things: the success of a special centering device which provides a lateral, stabilizing force on the levitated microspheres; and a gas handling system which is capable of controlling levitation gas flow in the microtorr liter/sec range. We have determined that the operational regime of this device is that of Knudsen's flow. This knowledge of the flow characteristics has been important in developing this device.

  17. Plasma printing: patterned surface functionalisation and coating at atmospheric pressure.

    PubMed

    Penache, C; Gessner, C; Betker, T; Bartels, V; Hollaender, A; Klages, C-P

    2004-08-01

    A new plasma-based micropatterning technique, here referred to as plasma printing, combines the well known advantages given by the nonequilibrium character of a dielectric barrier discharge (DBD) and its operation inside small gas volumes with dimension between tens and hundreds of micrometres. The discharge is run at atmospheric pressure and can be easily implemented for patterned surface treatment with applications in biotechnology and microtechnology. In this work the local modification of dielectric substrates, e.g. polymeric films, is addressed with respect to coating and chemical functionalisation, immobilisation of biomolecules and area-selective electroless plating. PMID:16475858

  18. Plasma and Ion Sources in Large Area Coatings: A Review

    SciTech Connect

    Anders, Andre

    2005-02-28

    Efficient deposition of high-quality coatings often requires controlled application of excited or ionized particles. These particles are either condensing (film-forming) or assisting by providing energy and momentum to the film growth process, resulting in densification, sputtering/etching, modification of stress, roughness, texture, etc. In this review, the technical means are surveyed enabling large area application of ions and plasmas, with ion energies ranging from a few eV to a few keV. Both semiconductortype large area (single wafer or batch processing with {approx} 1000 cm{sup 2}) and in-line web and glass-coating-type large area (> 10{sup 7} m{sup 2} annually) are considered. Characteristics and differences between plasma and ion sources are explained. The latter include gridded and gridless sources. Many examples are given, including sources based on DC, RF, and microwave discharges, some with special geometries like hollow cathodes and E x B configurations.

  19. Evaluation of human osteoblastic cell response to plasma-sprayed silicon-substituted hydroxyapatite coatings over titanium substrates.

    PubMed

    Gomes, Pedro S; Botelho, Cláudia; Lopes, Maria A; Santos, José D; Fernandes, Maria H

    2010-08-01

    Silicon-substituted hydroxyapatite (Si-HA) coatings have been plasma sprayed over titanium substrates (Ti-6Al-4V) aiming to improve the bioactivity of the constructs for bone tissue repair/regeneration. X-ray diffraction analysis of the coatings has shown that, previous to the thermal deposition, no secondary phases were formed due to the incorporation of 0.8 wt % Si into HA crystal lattice. Partial decomposition of hydroxyapatite, which lead to the formation of the more soluble phases of alpha- and beta-tricalcium phosphate and calcium oxide, and increase of amorphization level only occurred following plasma spraying. Human bone marrow-derived osteoblastic cells were used to assess the in vitro biocompatibility of the constructs. Cells attached and grew well on the Si-HA coatings, putting in evidence an increased metabolic activity and alkaline phosphatase expression comparing to control, i.e., titanium substrates plasma sprayed with hydroxyapatite. Further, a trend for increased differentiation was also verified by the upregulation of osteogenesis-related genes, as well as by the augmented deposition of globular mineral deposits within established cell layers. Based on the present findings, plasma spraying of Si-HA coatings over titanium substrates demonstrates improved biological properties regarding cell proliferation and differentiation, comparing to HA coatings. This suggests that incorporation of Si into the HA lattice could enhance the biological behavior of the plasma-sprayed coating. PMID:20574971

  20. Effect of Microstructure on the Thermal Conductivity of Plasma-Sprayed Al2O3-YSZ Coatings

    NASA Astrophysics Data System (ADS)

    Song, Xuemei; Liu, Ziwei; Kong, Mingguang; Wang, Yongzhe; Huang, Liping; Zheng, Xuebin; Zeng, Yi

    2016-04-01

    The microstructures of three atmospheric plasma-sprayed (APS) Al2O3-ZrO2 coatings were investigated using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. The differences in the microstructures of the three Al2O3-ZrO2 coatings, including their phase compositions, cracks, pores, grain sizes, and solid solutions, were analyzed in detail. A close relationship was observed between the thermal conductivities of the coatings and the microstructures, and the Al2O3-YSZ coatings with more spherical pores, fewer vertical cracks, and finer grains exhibited the lowest thermal conductivity of 0.91 W/m·K. Compared with YSZ coatings, Al2O3-YSZ coatings can exhibit lower thermal conductivity, which may be attributed to the formation of an amorphous phase, smaller grains, and Al2O3-YSZ solid solution.

  1. Advanced Microstructural Study of Suspension Plasma Sprayed Hydroxyapatite Coatings

    NASA Astrophysics Data System (ADS)

    Podlesak, Harry; Pawlowski, Lech; D'Haese, Romain; Laureyns, Jacky; Lampke, Thomas; Bellayer, Severine

    2010-03-01

    Fine, home-synthesized, hydroxyapatite powder was formulated with water and alcohol to obtain a suspension used to plasma spray coatings onto a titanium substrate. The deposition process was optimized using statistical design of 2 n experiments with two variables: spray distance and electric power input to plasma. X-ray diffraction (XRD) was used to determine quantitatively the phase composition of obtained deposits. Raman microscopy and electron probe microanalysis (EPMA) enabled localization of the phases in different positions of the coating cross sections. Transmission electron microscopic (TEM) study associated with energy-dispersive x-ray spectroscopy (EDS) enabled visualization and analysis of a two-zone microstructure. One zone contained crystals of hydroxyapatite, tetracalcium phosphate, and a phase rich in calcium oxide. This zone included lamellas, usually observed in thermally sprayed coatings. The other zone contained fine hydroxyapatite grains that correspond to nanometric and submicrometric solids from the suspension that were agglomerated and sintered in the cold regions of plasma jet and on the substrate.

  2. A conformal oxidation-resistant, plasma-polymerized coating

    NASA Technical Reports Server (NTRS)

    Golub, Morton A.; Wydeven, Theodore; Lerner, Narcinda R.

    1991-01-01

    A comparative study was made of the surface recession (etching) of thin films of plasma polymerized tetrafluoro ethylene (PPTFE), polytetrafluoro ethylene (PTFE), and ion-beam sputter deposited polytetrafluoro ethylene (SPTFE) exposed to ground-state atomic oxygen downstream from a nonequilibrium radio-frequency O2 plasma. At 22 C, the etch rates for PTFE, SPTFE, and PPTFE were in the ratio of 8.7:1.8:1.0. A thin, conformal coating of PPTFE (etch rate of 0.3 nm/h at 22 C) was found to protect an underlying cast film of a reactive polymer, cis-1,4 polybutadiene, against ground-state atomic oxygen attack for the time required to fully etch away the PPTFE coating. From ESCA analysis, PTFE exhibited only minor surface oxidation (uptake of 0.5 atom percent O) upon etching, its F/C ratio decreasing slightly from 2.00 to 1.97; PPTFE exhibited considerable surface oxidation (uptake of 5.9 atom percent O) intermediate between those of PTFE and PPTFE, with a decrease in F/C ratio from 1.73 to 1.67. A plasma-polymerized fluorocarbon coating such as PPTFE might be useful for space applications to protect polymers that are vulnerable to oxidation or degradation by oxygen atoms.

  3. Investigation of the Electrolyte Effects on Formation of Vanadium Carbide via Plasma Electrolytic Saturation Method (pes)

    NASA Astrophysics Data System (ADS)

    Ghorbanian, Babak; Khoie, Seyed Mohammad Mousavi; Rasouli, Mahmood; Doodran, Ramona Javadi

    2016-02-01

    One of the most important hardening methods of tool steel is the use of carbide coatings. During this process, vanadium atoms diffuse the specimen’s surface at high temperature and reacts with the available carbon in steel and create vanadium carbide with high hardness. During the plasma electrolytic saturation (PES) process, the vanadium element diffuses with the help of plasma and increases up to around 950∘ as a result of the temperature, providing conditions for the creation of vanadium carbide. The best combination of electrolyte is 4g vanadium oxide and 50mL hydrochloric acid and different concern of sodium hydroxide. The results indicate that the formed coating is about 30μm. As the conductivity increases, the condition for diffusion is provided; however, with increase in the temperature, the diffusion decreases. The coating formation is observed in the current at 9-11 A and hardness of this coating is about 1400vickers.

  4. Microstructure and Wear Behavior of Conventional and Nanostructured Plasma-Sprayed WC-Co Coatings

    NASA Astrophysics Data System (ADS)

    Sánchez, E.; Bannier, E.; Salvador, M. D.; Bonache, V.; García, J. C.; Morgiel, J.; Grzonka, J.

    2010-09-01

    WC-12%Co coatings were deposited by atmospheric plasma spraying using conventional and nanostructured powders and two secondary plasmogenous gases (He and H2). Coating microstructure and phase composition were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and x-ray diffraction techniques (XRD) techniques. This study examined wear and friction properties of the coatings under dry friction conditions. SEM was used to analyze abraded surface microstructure. Coating microhardness and fracture toughness were also determined. All coatings displayed strong decarburization as a result of WC decomposition, which gave rise to the formation of secondary phases (W2C and W). A very fine undissolved WC crystalline dispersion coexisted with these new phases. TEM observation confirmed that the matrix was predominantly amorphous and filled with block-type, frequently dislocated crystallites. Wear was observed to follow a three-body abrasive mechanism, since debris between the ball and the coating surface was detected. The main wear mechanism was based on subsurface cracking, owing to the arising debris. WC grain decomposition and dissolution were concluded to be critical factors in wear resistance. The level of decomposition and dissolution could be modified by changing the plasmogenous gas or feed powder grain size. The influence of the plasmogenous gas on wear resistance was greater than the influence of feedstock particle size.

  5. Plasma polymerized carvone as an antibacterial and biocompatible coating.

    PubMed

    Chan, Yuen Wah; Siow, Kim Shyong; Ng, Pei Yuen; Gires, Usup; Yeop Majlis, Burhanuddin

    2016-11-01

    Antibacterial coating is important to prevent the colonization of medical devices by biofilm forming bacteria that would cause infection and sepsis in patients. Current coating techniques such as immobilization of antimicrobial compounds, time-releasing antibiotic agents and silver nanoparticles, require multiple processing steps, and they have low efficacy and low stability. We proposed a single-step plasma polymerization of an essential oil known as carvone to produce a moderately hydrophobic antibacterial coating (ppCar) with an average roughness of <1nm. ppCar had a static water contact angle of 78°, even after 10days of air aging and it maintained its stability throughout 24h of LB broth immersion. ppCar showed promising results in the live-dead fluorescence assay and crystal violet assay. The biofilm assay showed an effective reduction of E. coli and S. aureus bacteria by 86% and 84% respectively. ppCar is also shown to rupture the bacteria membrane for its bactericidal effects. The cytotoxicity test indicated that the coating is not cytotoxic to the human cell line. This study would be of interest to researcher keen on producing a bacteria-resistance and biocompatible coating on different substrates in a cost-effective manner. PMID:27524089

  6. Effect of Plasma Nitriding and Nitrocarburizing on HVOF-Sprayed Stainless Steel Coatings

    NASA Astrophysics Data System (ADS)

    Park, Gayoung; Bae, Gyuyeol; Moon, Kyungil; Lee, Changhee

    2013-12-01

    In this work, the effects of plasma nitriding (PN) and nitrocarburizing on HVOF-sprayed stainless steel nitride layers were investigated. 316 (austenitic), 17-4PH (precipitation hardening), and 410 (martensitic) stainless steels were plasma-nitrided and nitrocarburized using a N2 + H2 gas mixture and the gas mixture containing C2H2, respectively, at 550 °C. The results showed that the PN and nitrocarburizing produced a relatively thick nitrided layer consisting of a compound layer and an adjacent nitrogen diffusion layer depending on the crystal structures of the HVOF-sprayed stainless steel coatings. Also, the diffusion depth of nitrogen increased when a small amount of C2H2 (plasma nitrocarburizing process) was added. The PN and nitrocarburizing resulted in not only an increase of the surface hardness, but also improvement of the load bearing capacity of the HVOF-sprayed stainless steel coatings because of the formation of CrN, Fe3N, and Fe4N phases. Also, the plasma-nitrocarburized HVOF-sprayed 410 stainless steel had a superior surface microhardness and load bearing capacity due to the formation of Cr23C6 on the surface.

  7. Plasma electrolytic oxidation coatings on γTiAl alloy for potential biomedical applications.

    PubMed

    Lara Rodriguez, L; Sundaram, P A; Rosim-Fachini, E; Padovani, A M; Diffoot-Carlo, N

    2014-07-01

    In an attempt to enhance the potential of gamma titanium aluminide intermetallic alloy as a biomaterial, its surface characteristics were successfully modified using a calcium and phosphorous rich electrolyte through the application of plasma electrolytic oxidation. Scanning electron microscopy and atomic force microscopy were used to characterize the morphology and topographical features of the resulting coating while X-ray diffraction and energy dispersive spectroscopy were used to determine the surface oxide composition. The mechanical properties of the surface coating were characterized by nanoindentation studies. The results observed show the formation of a submicron scale porous structure and a concomitant increase in the surface roughness. The surface oxide was composed of rutile and anatase phases. Composition gradients of Ca and P were also present which can possibly enhance the biomaterial application potential of this treated surface. Nanoindentation measurements indicate the formation of a fairly compact oxide during the process. PMID:24259371

  8. Character of laser-glazed, plasma-sprayed zirconia coatings on stainless steel substrata

    NASA Technical Reports Server (NTRS)

    Fischman, G. S.; Chen, C. H.; Rigsbee, J. M.; Brown, S. D.

    1985-01-01

    Partially stabilized zirconia was applied as coatings to 316L stainless steel substrata using an 80-kw arc-plasma unit. Some of these coating-substrate systems were subsequently glazed using a 10 kw CO2 continuous-wavelength laser. SEM was used to characterize the microstructures of the coatings and coating-substrate interfaces. Results are reported and discussed.

  9. Influence of injected silver content on synthesis of silver coated nickel particles by DC thermal plasma

    NASA Astrophysics Data System (ADS)

    Park, Si Taek; Kim, Tae-Hee; Park, Dong-Wha

    2016-06-01

    Silver nanoparticle-coated spherical nickel particles were prepared from a mixture of micro-sized silver and nickel as raw materials by DC thermal plasma treatment. The mixture of micro-sized silver and nickel powders was injected into the high-temperature region of an argon thermal plasma jet. Although the silver, with its very high thermal conductivity and relatively low boiling point, was thoroughly evaporated by this process, nickel was not evaporated perfectly because of its comparatively low thermal conductivity and high boiling point. The rough nickel powder was spheroidized as it melted. Finally, silver evaporated by the thermal plasma quickly condensed into nanoparticles on the surfaces of the micro-sized spherical nickel particles, aided by the sharp temperature gradient of the thermal plasma jet. With varying the ratios of silver to nickel feedstock from 1:10 to 5:1, the products synthesized in each condition were examined by XRD, XPS, FE-SEM, and FE-TEM. More silver nanoparticles were attached on the nickel by increasing the injected feedstock to 9.8 at% silver. Meanwhile, a decrease of silver in the products was observed when larger amounts of silver were introduced to the thermal plasma jet. The exposed silver components decreased with greater proportions of silver feedstock because of the metal's dendritic structure and the formation of silver-coated silver particles.

  10. Plasma Response to Lithium-Coated Plasma-Facing Components in the National Spherical Torus Experiment

    SciTech Connect

    M.G. Bell, H.W. Kugel, R. Kaita, L.E. Zakharov, H. Schneider, B.P. LeBlanc, D. Mansfield, R.E. Bell, R. Maingi, S. Ding, S.M. Kaye, S.F. Paul, S.P. Gerhardt, J.M. Canik, J.C. Hosea, G. Taylor and the NSTX Research Team

    2009-08-20

    Experiments in the National Spherical Torus Experiment (NSTX) have shown beneficial effects on the performance of divertor plasmas as a result of applying lithium coatings on the graphite and carbonfiber- composite plasma-facing components. These coatings have mostly been applied by a pair of lithium evaporators mounted at the top of the vacuum vessel which inject collimated streams of lithium vapor towards the lower divertor. In NBI-heated, deuterium H-mode plasmas run immediately after the application of lithium, performance modifications included decreases in the plasma density, particularly in the edge, and inductive flux consumption, and increases in the electron and ion temperatures and the energy confinement time. Reductions in the number and amplitude of ELMs were observed, including complete ELM suppression for periods up to 1.2 s, apparently as a result of altering the stability of the edge. However, in the plasmas where ELMs were suppressed, there was a significant secular increase in the effective ion charge Zeff and the radiated power as a result of increases in the carbon and medium-Z metallic impurities, although not of lithium itself which remained at a very low level in the plasma core, <0.1%. The impurity buildup could be inhibited by repetitively triggering ELMs with the application of brief pulses of an n = 3 radial field perturbation. The reduction in the edge density by lithium also inhibited parasitic losses through the scrape-off layer of ICRF power coupled to the plasma, enabling the waves to heat electrons in the core of H-mode plasmas produced by NBI. Lithium has also been introduced by injecting a stream of chemically stabilized, fine lithium powder directly into the scrape-off layer of NBI-heated plasmas. The lithium was ionized in the SOL and appeared to flow along the magnetic field to the divertor plates. This method of coating produced similar effects to the evaporated lithium but at lower amounts.

  11. Biocompatibility of Cation Coated on Plasma-Polymerized Ti Surface

    NASA Astrophysics Data System (ADS)

    Lee, Kang; Ko, Yeong-Mu; Kim, Byung-Hoon

    2012-08-01

    In this study, we investigated the bone formation properties and cell responses on Na-, Mg-, K-, and Ca-ion-exchanged carboxyl plasma polymerized titanium (Ti) surfaces. The phase and morphologies of deposits bonelike apatite were significantly influence by the cation species. Na and Mg ions promote bonelike apatite nucleation and growth on plasma-functionalized Ti surfaces in simulated body fluid (SBF) and improves the crystallinity of the bonelike apatite deposited layer. The cell viability tests revealed significantly enhanced viability on the Ca-ion-exchanged plasma-functionalized Ti surface than on any other surface.

  12. Chlorine-rich plasma polymer coating for the prevention of attachment of pathogenic fungal cells onto materials surfaces

    NASA Astrophysics Data System (ADS)

    Lamont-Friedrich, Stephanie J.; Michl, Thomas D.; Giles, Carla; Griesser, Hans J.; Coad, Bryan R.

    2016-07-01

    The attachment of pathogenic fungal cells onto materials surfaces, which is often followed by biofilm formation, causes adverse consequences in a wide range of areas. Here we have investigated the ability of thin film coatings from chlorinated molecules to deter fungal colonization of solid materials by contact killing of fungal cells reaching the surface of the coating. Coatings were deposited onto various substrate materials via plasma polymerization, which is a substrate-independent process widely used for industrial coating applications, using 1,1,2-trichloroethane as the process vapour. XPS surface analysis showed that the coatings were characterized by a highly chlorinated hydrocarbon polymer nature, with only a very small amount of oxygen incorporated. The activity of these coatings against human fungal pathogens was quantified using a recently developed, modified yeast assay and excellent antifungal activity was observed against Candida albicans and Candida glabrata. Plasma polymer surface coatings derived from chlorinated hydrocarbon molecules may therefore offer a promising solution to preventing yeast and mould biofilm formation on materials surfaces, for applications such as air conditioners, biomedical devices, food processing equipment, and others.

  13. Plasma-sprayed metal-glass fluoride coatings for lubrication to 1170 K (1650 F)

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.

    1974-01-01

    Plasma spray of Nichrome matrix composite contains dispersed glass for oxidation protection and calcium fluoride for lubrication. Coatings can be applied to bearing journals and bearing bores. Coating was easily machinable and had excellent bond strength on substrate metal.

  14. Ceramic plasma-sprayed coating of melting crucibles for casting metal fuel slugs

    SciTech Connect

    K.H. Kim; C.T. Lee; C.B. Lee; R.S. Fielding; J.R. Kennedy

    2013-10-01

    Thermal cycling and melt reaction studies of ceramic coatings plasma-sprayed on Nb substrates were carried out to evaluate the performance of barrier coatings for metallic fuel casting applications. Thermal cycling tests of the ceramic plasma-sprayed coatings to 1450 degrees C showed that HfN, TiC, ZrC, and Y2O3 coating had good cycling characteristics with few interconnected cracks even after 20 cycles. Interaction studies by 1550 degrees C melt dipping tests of the plasma-sprayed coatings also indicated that HfN and Y2O3 do not form significant reaction layer between U–20 wt.% Zr melt and the coating layer. Plasma-sprayed Y2O3 coating exhibited the most promising characteristics among HfN, TiC, ZrC, and Y2O3 coating.

  15. Plasma Spray-PVD: Plasma Characteristics and Impact on Coating Properties

    NASA Astrophysics Data System (ADS)

    Mauer, G.; Vaßen, R.

    2012-12-01

    Typical plasma characteristics of the plasma spray-physical vapour deposition (PS-PVD) process were investigated by optical emission spectroscopy. Electron temperatures were determined by Boltzmann plots while temperatures of the heavy species as well as electron densities were obtained by broadening analysis of spectral lines. The results show how the plasma properties and thermodynamic equilibrium conditions are affected by the admixture of hydrogen and the ambient chamber pressure. Some experimental examples of PS-PVD coatings demonstrate the impact on feedstock treatment and deposited microstructures.

  16. Effect of substrate preheating temperature and coating thickness on residual stress in plasma sprayed hydroxyapatite coating

    NASA Astrophysics Data System (ADS)

    Tang, Dapei

    2015-07-01

    A thermal-mechanical coupling model was developed based on thermal-elastic- plastic theory according the special process of plasma spraying Hydroxyapatite (HA) coating upon Ti-6Al-4V substrate. On the one hand, the classical Fourier transient heat conduction equation was modified by introducing the effect item of deformation on temperature, on the other hand, the Johnson-Cook model, suitable for high temperature and high strain rate conditions, was used as constitutive equation after considering temperature softening effect, strain hardening effect and strain rate reinforcement effect. Based on the above coupling model, the residual stress field within the HA coating was simulated by using finite element method (FEM). Meanwhile, the substrate preheating temperature and coating thickness on the influence of residual stress components were calculated, respectively. The failure modes of coating were also preliminary analyzed. In addition, in order to verify the reliability of calculation, the material removal measurement technique was applied to determine the residual stress of HA coating near the interface. Some important conclusions are obtained.

  17. Plasma sprayed coatings as surface treatments of aluminum adherends

    SciTech Connect

    Davis, G.D.; Whisnant, P.L.; Groff, G.B.; Shaffer, D.K.

    1996-12-31

    Plasma sprayed coatings have been evaluated as surface treatments for aluminum substrates being prepared for adhesive bonding. Blends of an aluminum-silicon alloy and polyester give the best performance. To establish durability performance, wedge tests were done using four common epoxy adhesives without primers. In all cases, the 60%Al-Si/40%polyester coating gave results superior to those of FPL-etched specimens and, in some cases, performance equivalent to PAA specimens. This roughness provides excellent opportunity for mechanical interlocking or physical bonding and allows a complex interphase to be formed as the adhesive penetrates into the coating. Crack growth measurements and subsequent failure analysis using x-ray photoelectron spectroscopy (XPS) indicate that crack propagation occurs within this complex interphase. The results also show that the aluminum and polyester components are synergistic and blends of the two give better performance than either component by itself The aluminum gives strength to the coating while the polyester provides toughness and improves moisture resistance.

  18. Crystal Nucleation in Plasma Deposited Dlc Coatings during Annealing

    NASA Astrophysics Data System (ADS)

    Chaliampalias, D.; Pavlidou, E.; Psyllaki, P.; Chrissafis, K.; Vourlias, G.

    2010-01-01

    Diamond-like carbon (DLC) films, hard carbon coatings, with unique physical and mechanical properties which approach those of natural diamond, such as high hardness, low coefficient of friction and chemical inertness. In several applications, heavy loads and high friction forces are generated and lead to local temperature increase. In such cases these coatings must be thermal stable and with enhanced high temperature oxidation resistance in order to be good candidates for wear protection of metallic components. In the present study a radio frequency plasma deposition system was used for the deposition of 2 μm-thick amorphous DLC coatings onto AISI D2 substrates. The as deposited DLC covered samples were dense, homogeneous and well bonded to the substrate, while no cracks were observed. In order to study the thermal stability of the coatings' DLC nature, in-situ Transmission Electron Microscopic (TEM) observations were carried out during slow annealing of the specimen in the microscope vacuum chamber, as well as thermo-gravimetric (TG) measurements in argon atmosphere, up to 800° C. The first crystallites appeared within the DLC amorphous matrix at about 450° C as surface crystallization, while the mass crystallization started at 600° C as the TG measurements indicated. Finally, the nucleation was completed at 700° C. The oxidation results, performed from ambient temperature up to 1000° C, showed that DLC covered coupons are remarkably resistant as their mass gain was significantly lower than that of the uncovered substrates.

  19. Improved uniformity of multiphase ceramic-metal plasma-sprayed coats

    NASA Technical Reports Server (NTRS)

    Nakamura, H. H.; Logan, W. R.; Harada, Y.; Jacobson, T. P.; Sliney, H. E.

    1982-01-01

    Processing-technology development of a multiphase, self-lubricating, plasma-spray powder resulted in greater uniformity and reproducibility of plasma-sprayed coats. The effect of particle-size variation, binder concentration, and reproducible processing parameters are reported. Greater adhesive strengths of coats to substrates were achieved by particle-size variation, use of an intermediate bond coat such as Ni-Cr, or heat treatment. Quantitative analyses of polished, coated specimens are also given.

  20. Reactive Evaporation And Plasma Processes For Thin Film Optical Coatings

    NASA Astrophysics Data System (ADS)

    Ebert, Johannes

    1989-02-01

    Bombardment of growing films with reactive particles has developed into a powerful technology over the last 3o years. Compared to normal evaporation methods, important improvements are: better adhesion between film and substrate, high film density, fast coating rate and stoichiometric layers with low optical losses. Although the techniques used to achieve the desired properties vary quite dramatically from high pressure plasma processing to bombardment with monoenergetic ion beams in ultra high vacuum environment, from particles with nearly thermal to some keV energy and from discharge currents of some μA to more than 1oo A in industrial applications, the ion-surface interaction, which causes the modification of the films, is the basic of all reactive deposition processes. The purpose of this paper is to review plasma processes for the production of optical coatings including ion assisted deposition, ion plating and ion cluster beam deposition, comparing the structural and optical properties of the films. Some applications of reactive evaporation presented in the following papers demonstrate the potential use of reactive evaporation and plasma processes for solving optical problems.

  1. Post-treatment of Plasma-Sprayed Amorphous Ceramic Coatings by Spark Plasma Sintering

    NASA Astrophysics Data System (ADS)

    Chraska, T.; Pala, Z.; Mušálek, R.; Medřický, J.; Vilémová, M.

    2015-04-01

    Alumina-zirconia ceramic material has been plasma sprayed using a water-stabilized plasma torch to produce free standing coatings. The as-sprayed coatings have very low porosity and are mostly amorphous. The amorphous material crystallizes at temperatures above 900 °C. A spark plasma sintering apparatus has been used to heat the as-sprayed samples to temperatures above 900 °C to induce crystallization, while at the same time, a uniaxial pressure of 80 MPa has been applied to their surface. After such post-treatment, the ceramic samples are crystalline and have very low open porosity. The post-treated material exhibits high hardness and significantly increased flexural strength. The post-treated samples have a microstructure that is best described as nanocomposite with the very small crystallites embedded in an amorphous matrix.

  2. Thermodynamics and kinetics of pack aluminide coating formation on IN-100

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Caves, R. M.

    1973-01-01

    An investigation of the effects of pack variables on the formation of aluminide coatings on nickel-base superalloy IN-100 was conducted. Also, the thermodynamics and kinetics of coating formation were analyzed. Observed coating weights were in good agreement with predictions made from the analysis. Pack temperature rather than pack aluminum activity controls the principal coating phase formed. Solid-state nickel diffusion controlled coating formation from sodium fluoride and chloride and ammonium fluoride activated packs. In other ammonium and sodium halide activated 1 weight percent aluminum packs, gaseous diffusion controlled coating formation.

  3. Thermodynamics and kinetics of pack aluminide coating formation on IN-100

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Caves, R. M.

    1973-01-01

    An investigation of the effects of pack variables on the formation of aluminide coatings on nickel-base superalloy IN-100 was conducted. Also, the thermodynamics and kinetics of coating formation were analyzed. Observed coating weights were in good agreement with predictions made from the analysis. Pack temperature rather than pack aluminum activity controls the principal coating phase formed. In 1 weight percent aluminum packs, aluminum weight gains were related to the halide pack activator. Solid-state nickel diffusion controlled coating formation from sodium fluoride and chloride and ammonium fluoride activated packs. In other ammonium and sodium halide activated 1 weight percent aluminum packs, gaseous diffusion controlled coating formation.

  4. Engineering the Microstructure of Solution Precursor Plasma-Sprayed Coatings

    NASA Astrophysics Data System (ADS)

    Bertolissi, G.; Chazelas, C.; Bolelli, G.; Lusvarghi, L.; Vardelle, M.; Vardelle, A.

    2012-12-01

    This study examines the fundamental reactions that occur in-flight during the solution precursor plasma spraying (SPPS) of solutions containing Zr- and Y-based salts in water or ethanol solvent. The effect of plasma jet composition (pure Ar, Ar-H2 and Ar-He-H2 mixtures) on the mechanical break-up and thermal treatment of the solution, mechanically injected in the form of a liquid stream, was investigated. Observation of the size evolution of the solution droplets in the plasma flow by means of a laser shadowgraphy technique, showed that droplet break-up was more effective and solvent evaporation was faster when the ethanol-based solution was injected into binary or ternary plasma gas mixtures. In contrast with water-based solutions, residual liquid droplets were always detected at the substrate location. The morphology and structure of the material deposited onto stainless steel substrates during single-scan experiments were characterised by SEM, XRD and micro-Raman spectroscopy and were shown to be closely related to in-flight droplet behaviour. In-flight pyrolysis and melting of the precursor led to well-flattened splats, whereas residual liquid droplets at the substrate location turned into non pyrolysed inclusions. The latter, although subsequently pyrolysed by the plasma heat during the deposition of entire coatings, resulted in porous "sponge-like" structures in the deposit.

  5. Modeling of formation of deposited layer by plasma spray process

    NASA Astrophysics Data System (ADS)

    Lee, Joo-Dong; Ra, Hyung-Yong; Hong, Kyung-Tae; Hur, Sung-Kang

    1992-03-01

    An analytical model is developed to describe the plasma deposition process in which average solidified thickness and coating and substrate temperatures are obtained. During the deposition process, the solidification rate is periodically varied, due to the impingement of liquid splats, and the amount of liquid in the coating layer increases. Periodical variation of the solidification rate causes temperature fluctuation in coating and substrate. The nature of interfacial structure of plasma-sprayed NiCrBSi MA powder is compared with the result predicted using the model, which indicates that the liquid deposited at the coating surface during deposition causes discontinuous boundaries within the coating. The spraying rate and the solidification rate reverse periodically with spraying process.

  6. Very low pressure plasma sprayed yttria-stabilized zirconia coating using a low-energy plasma gun

    NASA Astrophysics Data System (ADS)

    Zhu, Lin; Zhang, Nannan; Bolot, Rodolphe; Planche, Marie-Pierre; Liao, Hanlin; Coddet, Christian

    2011-12-01

    In the present study, a more economical low-energy plasma source was used to perform a very low pressure plasma-spray (VLPPS) process. The plasma-jet properties were analyzed by means of optical emission spectroscopy (OES). Moreover, yttria-stabilized zirconia coating (YSZ) was elaborated by a F100 low-power plasma gun under working pressure of 1 mbar, and the substrate specimens were partially shadowed by a baffle-plate during plasma spraying for obtaining different coating microstructures. Based on the SEM observation, a column-like grain coating was deposited by pure vapor deposition at the shadowed region, whereas, in the unshadowed region, the coating exhibited a binary microstructure which was formed by a mixed deposition of melted particles and evaporated particles. The mechanical properties of the coating were also well under investigation.

  7. Induction plasma calcining of pigment particles for thermal control coatings

    NASA Technical Reports Server (NTRS)

    Farley, E. P.

    1971-01-01

    Induction plasma heating techniques were studied for calcining zinc orthotitanate particles for use in thermal control coatings. Previous studies indicated that the optimum calcining temperature is between 1400 and 1750 C. An intermediate temperature (1670 C) was chosen as a reference point for running a temperature series at the reference point and 220 C on both sides. The effect of varying chamber temperature on the reflectance spectra, before and after vacuum UV irradiation, is presented. The correlation between Zn2Ti04 paramagnetic resonance activity and its susceptibility to vacuum UV damage is discussed.

  8. Formation of Chromate Conversion Coatings on Aluminum and Its Alloys

    SciTech Connect

    Isaacs,H.; Sasaki, K.; Jeffcoate, C.; Laget, V.; Buchheit, R.

    2005-01-01

    We used in situ X-ray adsorption near-edge structure (XANES) to investigate the formation of chromate conversion coatings on pure Al, commercial Al alloys (AA 1100, AA2024, and AA7075), and a series of binary A1-Cu alloys. The method employed a new electrochemical cell that can determine the ratio of hexavalent chromium (Cr(VI)) to total chromium (Cr(total)) speciation in conversion coatings as a fraction of exposure time to a chromate solution. The spectra showed that the initial Cr(VI)/Cr(total) ratios are greater than later ones for pure Al and AAl 100, but not for AA2024 and AA7075. Measurements with Al-Cu alloys demonstrated that the difference observed in AA2024 and AA7075 may not be due to Cu alloying. The proportion of Cr(VI) in the coatings becomes approximately constant after 180 s of exposure for all the specimens examined even though the coatings continue to grow.

  9. Microstructure and characterization of a novel cobalt coating prepared by cathode plasma electrolytic deposition

    NASA Astrophysics Data System (ADS)

    Quan, Cheng; He, Yedong

    2015-10-01

    A novel cobalt coating was prepared by cathode plasma electrolytic deposition (CPED). The kinetics of the electrode process in cathode plasma electrolytic deposition was studied. The composition and microstructure of the deposited coatings were investigated by SEM, EDS, XRD and TEM. The novel cobalt coatings were dense and uniform, showing a typically molten morphology, and were deposited with a rather fast rate. Different from the coatings prepared by conventional electrodeposition or chemical plating, pure cobalt coatings with face center cubic (fcc) structure were obtained by CPED. The deposited coatings were nanocrystalline structure with an average grain size of 40-50 nm, exhibited high hardness, excellent adhesion with the stainless steels, and superior wear resistance. The properties of the novel cobalt coatings prepared by CPED have been improved significantly, as compared with that prepared by conventional methods. It reveals that cathode plasma electrolytic deposition is an effective way to prepare novel cobalt coatings with high quality.

  10. The effect on bone growth enhancement of implant coatings with hydroxyapatite and collagen deposited electrochemically and by plasma spray

    PubMed Central

    Daugaard, Henrik; Elmengaard, Brian; Bechtold, Joan E.; Jensen, Thomas; Soballe, Kjeld

    2013-01-01

    Skeletal bone consists of hydroxyapatite (HA) [Ca10(PO4)6(OH)2] and collagen type I, both of which are osseoconductive. The goal of osseointegration of orthopedic and dental implants is the rapid achievement of a mechanically stable long-lasting fixation between bone and an implant surface. In this study, we evaluated the mechanical fixation and tissue distribution surrounding implants coated with three surfaces: plasma-sprayed HA coating, thinner coating of electrochemical-assisted deposition of HA, and an identical thin coating with a top layer of mineralized collagen. Uncoated plasma-sprayed titanium (Ti-6Al-4V) served as negative control. The electrochemical-assisted deposition was performed near physiological conditions. We used a canine experimental joint replacement model with four cylindrical implants (one of each treatment group) inserted in the humeri cancellous metaphyseal bone in a 1 mm gap. Observation time was 4 weeks. The mechanical fixation was quantified by push-out test to failure, and the peri-implant tissue formation by histomorphometric evaluation. HA coatings deposited by plasma spray technique or electrochemically, increased the mechanical fixation and bone ongrowth, but there was no statistical difference between the individual HA applications. Addition of collagen to the mineralized phase of the coating to create a more bone natural surface did not improve the osseoconductive effect of HA. PMID:19291683

  11. Effects of Anode Arc Root Fluctuation on Coating Quality During Plasma Spraying

    NASA Astrophysics Data System (ADS)

    An, Lian-Tong; Gao, Yang; Sun, Chengqi

    2011-06-01

    To obtain a coating of high quality, a new type of plasma torch was designed and constructed to increase the stability of the plasma arc and reduce the air entrainment into the plasma jet. The torch, called bi-anode torch, generates an elongated arc with comparatively high arc voltage and low arc fluctuation. Spraying experiments were carried out to compare the quality of coatings deposited by a conventional torch and a bi-anode torch. Alumina coatings and tungsten carbide coatings were prepared to appraise the heating of the sprayed particles in the plasma jets and the entrainment of the surrounding air into the plasma jets, respectively. The results show that anode arc root fluctuation has only a small effect on the melting rate of alumina particles. On the other hand, reduced air entrainment into the plasma jet of the bi-anode torch will drastically reduce the decarbonization of tungsten carbide coatings.

  12. Atmospheric Plasma Deposition of Diamond-like Carbon Coatings

    SciTech Connect

    Ladwig, Angela

    2008-01-23

    There is great demand for thin functional coatings in the semiconductor, optics, electronics, medical, automotive and aerospace industries [1-13]. As fabricated components become smaller and more complex, the properties of the materials’ surface take on greater importance. Thin coatings play a key role in tailoring surfaces to give them the desired hardness, wear resistance, chemical inertness, and electrical characteristics. Diamond-like carbon (DLC) coatings possess an array of desirable properties, including outstanding abrasion and wear resistance, chemical inertness, hardness, a low coefficient of friction and exceptionally high dielectric strength [14-22]. Diamond-like carbon is considered to be an amorphous material, containing a mixture of sp2 and sp3 bonded carbon. Based on the percentage of sp3 carbon and the hydrogen content, four different types of DLC coatings have been identified: tetrahedral carbon (ta-C), hydrogenated amorphous carbon (a-C:H) hard, a-C:H soft, and hydrogenated tetrahedral carbon (ta-C:H) [20,24,25]. Possessing the highest hardness of 80 GPa, ta-C possesses an sp3 carbon content of 80 to 88u%, and no appreciable hydrogen content whereas a-C:H soft possesses a hardness of less than 10 GPa, contains an sp3 carbon content of 60% and a hydrogen content between 30 to 50%. Methods used to deposit DLC coatings include ion beam deposition, cathodic arc spray, pulsed laser ablation, argon ion sputtering, and plasma-enhanced chemical vapor deposition [73-83]. Researchers contend that several advantages exist when depositing DLC coatings in a low-pressure environment. For example, ion beam processes are widely utilized since the ion bombardment is thought to promote denser sp3-bonded carbon networks. Other processes, such as sputtering, are better suited for coating large parts [29,30,44]. However, the deposition of DLC in a vacuum system has several disadvantages, including high equipment cost and restrictions on the size and shape of

  13. Formation of nanodiamond films from aqueous suspensions during spin coating

    NASA Astrophysics Data System (ADS)

    Lebedev-Stepanov, P. V.; Molchanov, S. P.; Vasil'ev, A. L.; Mitrokhin, V. P.; Yurasik, G. A.; Aleksenskii, A. E.; Dideikin, A. T.

    2016-03-01

    The formation of multifunctional ordered arrays of detonation diamond particles is studied during self-assembling in spin coating of films of evaporating microdroplets. It is shown that the most homogeneous layer of diamond particles on a crystalline silicon substrate forms at a rate of substrate rotation of 8000 min-1, whereas a relation between the distribution of particles and the radius is clearly detected at rates of about 2000 min-1. As the rate of substrate rotation increases from 2500 to 8000 min-1, the density of the coating of a silicon substrate with diamond nanoparticles decreases approximately threefold. A model is proposed to estimate the increase in the number of individual diamond "points" with the substrate rotation frequency.

  14. Highly effective antibiofilm coating of silver-polymer nanocomposite on polymeric medical devices deposited by one step plasma process.

    PubMed

    Agarwala, Munin; Barman, Tapan; Gogoi, Dolly; Choudhury, Bula; Pal, Arup R; Yadav, R N S

    2014-08-01

    Foley's catheters were coated with Silver (Ag), plasma polymerized aniline (PPAni) and Ag-PPAni composite by plasma based deposition processes which were characterized by XRD, EDX, SEM, and FT-IR spectroscopy and bioassays were performed to validate their efficacies to kill planktonic cells as well as to remove biofilm. The analyses confirmed the formation of Ag nanoparticles (AgNPs), PPAni and Ag-PPAni composite and also corroborated their successful deposition over the catheters. Antibacterial assays showed that coated catheters were capable of killing planktonic cells of most commonly encountered uropathogens and equally capable of eradicating biofilm formation by the uropathogens as evident from the reduced cfu/ml. UV-vis spectroscopy results showed that the nanoparticle coated catheters were capable of gradual release of AgNPs, killing all planktonic cells in solution over the time. Foley's catheters coated with AgNPs and their composites by one step plasma process were non-toxic devices capable of killing planktonic cells and proficient in eradicating biofilm formation which could be used to cutback the likelihood of the catheter related complications. PMID:24449248

  15. Chemical Stability and Biological Properties of Plasma-Sprayed CaO-SiO2-ZrO2 Coatings

    NASA Astrophysics Data System (ADS)

    Liang, Ying; Xie, Youtao; Ji, Heng; Huang, Liping; Zheng, Xuebin

    2010-12-01

    In this work, calcia-stabilized zirconia powders were coated by silica derived from tetraethoxysilane (TEOS) hydrolysis. After calcining at 1400 °C, decalcification of calcia-stabilized zirconia by silica occurred and powders composed of Ca2SiO4, ZrO2, and CaZrO3 were prepared. We produced three kinds of powders with different Ca2SiO4 contents [20 wt.% (denoted as CZS2), 40 wt.% (denoted as CZS4), and 60 wt.% (denoted as CZS6)]. The obtained powders were sprayed onto Ti-6Al-4V substrates using atmospheric plasma spraying. The microstructure of the powders and coatings were analyzed. The dissolution rates of the coatings were assessed by monitoring the ions release and mass losses after immersion in Tris-HCl buffer solution. Results showed that the chemical stability of the coatings were significantly improved compared with pure calcium silicate coatings, and increased with the increase of Zr contents. The CZS4 coating showed not only good apatite-formation ability in simulated body fluid, but also well attachment and proliferation capability for the canine bone marrow stem cells. Results presented here indicate that plasma-sprayed CZS4 coating has medium dissolution rate and good biological properties, suggesting its potential use as bone implants.

  16. Mathematical modeling of plasma deposition and hardening of coatings-switched electrical parameters

    NASA Astrophysics Data System (ADS)

    Kadyrmetov, A. M.; Sharifullin, S. N.; Pustovalov, AS

    2016-01-01

    This paper presents the results of simulation of plasma deposition and hardening of coatings in modulating the electrical parameters. Mathematical models are based on physical models of gas-dynamic mechanisms more dynamic and thermal processes of the plasma jet. As an example the modeling of dynamic processes of heterogeneous plasma jet, modulated current pulses indirect arc plasma torch.

  17. Blocking of bacterial biofilm formation by a fish protein coating.

    PubMed

    Vejborg, Rebecca Munk; Klemm, Per

    2008-06-01

    Bacterial biofilm formation on inert surfaces is a significant health and economic problem in a wide range of environmental, industrial, and medical areas. Bacterial adhesion is generally a prerequisite for this colonization process and, thus, represents an attractive target for the development of biofilm-preventive measures. We have previously found that the preconditioning of several different inert materials with an aqueous fish muscle extract, composed primarily of fish muscle alpha-tropomyosin, significantly discourages bacterial attachment and adhesion to these surfaces. Here, this proteinaceous coating is characterized with regards to its biofilm-reducing properties by using a range of urinary tract infectious isolates with various pathogenic and adhesive properties. The antiadhesive coating significantly reduced or delayed biofilm formation by all these isolates under every condition examined. The biofilm-reducing activity did, however, vary depending on the substratum physicochemical characteristics and the environmental conditions studied. These data illustrate the importance of protein conditioning layers with respect to bacterial biofilm formation and suggest that antiadhesive proteins may offer an attractive measure for reducing or delaying biofilm-associated infections. PMID:18424549

  18. Oxygen post-treatment of plastic surface coated with plasma polymerized silicon-containing monomers

    NASA Technical Reports Server (NTRS)

    Wydeven, T. J.; Hollanhan, J. R., Jr. (Inventor)

    1979-01-01

    The abrasion resistance of plastic surfaces coated with polymerized organosilanes can be significantly improved by post-treatment of the polymerized silane in an oxygen plasma. For optical purposes, the advantages of this post-treatment are developed with a transparent polycarbonate resin substrate coated with plasma polymerized vinyltrimethoxysilane.

  19. Plasma sprayed coatings for containment of Cu-Mg-Si metallic phase change material

    SciTech Connect

    Withey, Elizabeth Ann; Kruizenga, Alan Michael; Andraka, Charles E.; Gibbs, Paul J.

    2016-01-01

    In this study, the performance of Y2O3-stabilized ZrO2 (YSZ), Y2O3, and Al2O3 plasma sprayed coatings are investigated for their ability to prevent attack of Haynes 230 by a near-eutectic Cu-Mg-Si metallic phase change material (PCM) in a closed environment at 820 °C. Areas where coatings failed were identified with optical and scanning electron microscopy, while chemical interactions were clarified through elemental mapping using electron microprobe analysis. Despite its susceptibility to reduction by Mg, the Al2O3 coating performed well while the YSZ and Y2O3 coating showed clear areas of attack. These results are attributed to the evolution of gaseous Mg at 820 °C leading to the formation of MgO and MgAl2O4.

  20. Hydrogen plasma tests of some insulating coating systems for the nuclear rocket thrust chamber

    NASA Technical Reports Server (NTRS)

    Current, A. N.; Grisaffe, S. J.; Wycoff, K. C.

    1972-01-01

    Several plasma-sprayed and slurry-coated insulating coating systems were evaluated for structural stability in a low-pressure hot hydrogen environment at a maximum heat flux of 19.6 million watts/sq meter. The heat was provided by an electric-arc plasma generator. The coating systems consisted of a number of thin layers of metal oxides and/or metals. The materials included molybdenum, nichrome, tungsten, alumina, zirconia, and chromia. The study indicates potential usefulness in this environment for some coatings, and points up the need for improved coating application techniques.

  1. Isothermal and cyclic oxidation of an air plasma-sprayed thermal barrier coating system

    SciTech Connect

    Haynes, J.A.; Ferber, M.K.; Porter, W.D.; Rigney, E.D.

    1996-08-01

    Thermogravimetric methods for evaluating bond coat oxidation in plasma-sprayed thermal barrier coating (TBC) systems were assessed by high-temperature testing of TBC systems with air plasma-sprayed (APS) Ni-22Cr-10Al-1Y bond coatings and yttria-stabilized zirconia top coatings. High-mass thermogravimetric analysis (at 1150{sup degrees}C) was used to measure bond coat oxidation kinetics. Furnace cycling was used to evaluate APS TBC durability. This paper describes the experimental methods and relative oxidation kinetics of the various specimen types. Characterization of the APS TBCs and their reaction products is discussed.

  2. Oxidation and degradation of a plasma-sprayed thermal barrier coating system

    SciTech Connect

    Haynes, J.A.; Ferber, M.K.; Porter, W.D.

    1996-04-01

    The isothermal oxidation behavior of thermal barrier coating (TBC) specimens consisting of single-crystal superalloy substrates, vacuum plasma-sprayed Ni-22Cr-10Al-1Y bond coatings and air plasma-sprayed 7.5 wt.% yttria stabilized zirconia top coatings was evaluated by thermogravimetric analysis at 1150{degrees}C for up to 200 hours. Coating durability was assessed by furnace cycling at 1150{degrees}C. Coatings and reaction products were identified by x-ray diffraction, field-emission scanning electron microscopy and energy dispersive spectroscopy.

  3. Technical note - Plasma-sprayed ceramic thermal barrier coatings for smooth intermetallic alloys

    NASA Technical Reports Server (NTRS)

    Miller, R. A.; Doychak, J.

    1992-01-01

    A new approach for plasma spray deposition of ceramic thermal barrier coatings directly to smooth substrates is described. Ceramic thermal barrier coatings were directly applied to substrates that had been coated with low-pressure plasma sprayed NiCrAlY bond coats and then centerless ground to simulate a smooth oxidation-resistant substrate. As the high-temperature oxidation behavior of NiAl+Zr is superior to that of MCrALY alloy, the bond coat is not required for oxidation resistance.

  4. Plasma-Sprayed Ceramic Coatings for Barrier Applications Against Molten Uranium Corrosion

    NASA Astrophysics Data System (ADS)

    Ananthapadmanabhan, P. V.; Chakravarthy, Y.; Chaturvedi, Vandana; Thiyagarajan, T. K.; Pragatheeswaran, A.

    2015-07-01

    Ceramic coatings are applied on engineering components for protecting them from large thermal load and hot corrosion. Choices of coating material for protection against hot corrosion by uranium are few, because of its high reactivity. Yttrium oxide has a high melting temperature and is inert towards uranium. Therefore, yttrium oxide coatings are effective as a barrier against hot corrosion by uranium and its alloys. This paper gives a summary of the developmental work on plasma-sprayed yttria coatings for corrosion barrier applications against molten uranium. Results show that plasma-sprayed yttria coatings offer a long-term solution to hot corrosion problems.

  5. Atmosphere corrosion behavior of plasma sprayed and laser remelted coatings on copper

    NASA Astrophysics Data System (ADS)

    Liang, Gongying; Wong, T. T.; An, Geng; MacAlpine, J. M. K.

    2006-01-01

    Nickel and chromium coatings were produced using plasma spraying and laser remelting on the copper sheet. The corrosion test was carried out in an acidic atmosphere, and the corrosive behaviors of both coatings and original copper samples were investigated by using an impedance comparison method. Experimental results show that nickel and chromium coatings display better corrosion resistance properties relative to the original pure copper sample. The corrosion rate of chromium coating is less than that of nickel coating, and corrosion resistances of laser remelted nickel and chromium samples are better than those of plasma sprayed samples. The corrosion deposit film of copper is loose compared with nickel and chromium.

  6. Plasma response to lithium-coated plasma-facing components in the National Spherical Torus Experiment

    SciTech Connect

    Bell, M. G.; Kugel, H.; Kaita, R.; Zakharov, L. E.; Schneider, H; LaBlanc, B. P.; Mansfield, D.K.; Bell, R. E.; Maingi, R.; Ding, S.; Kaye, S.; Paul, S.F.; Gerhardt, S.P.; Canik, John; Hosea, J.; Taylor, G.

    2009-01-01

    Experiments in the National Spherical Torus Experiment ( NSTX) have shown beneficial effects on the performance of divertor plasmas as a result of applying lithium coatings on the graphite and carbon-fiber-composite plasma-facing components. These coatings have mostly been applied by a pair of lithium evaporators mounted at the top of the vacuum vessel which inject collimated streams of lithium vapor toward the lower divertor. In neutral beam injection (NBI)-heated deuterium H-mode plasmas run immediately after the application of lithium, performance modifications included decreases in the plasma density, particularly in the edge, and inductive flux consumption, and increases in the electron and ion temperatures and the energy confinement time. Reductions in the number and amplitude of edge-localized modes (ELMs) were observed, including complete ELM suppression for periods of up to 1.2 s, apparently as a result of altering the stability of the edge. However, in the plasmas where ELMs were suppressed, there was a significant secular increase in the effective ion charge Z(eff) and the radiated power as a result of increases in the carbon and medium-Z metallic impurities, although not of lithium itself which remained at a very low level in the plasma core, <0.1%. The impurity buildup could be inhibited by repetitively triggering ELMs with the application of brief pulses of an n = 3 radial field perturbation. The reduction in the edge density by lithium also inhibited parasitic losses through the scrape-off-layer of ICRF power coupled to the plasma, enabling the waves to heat electrons in the core of H-mode plasmas produced by NBI. Lithium has also been introduced by injecting a stream of chemically stabilized, fine lithium powder directly into the scrape-off-layer of NBI-heated plasmas. The lithium was ionized in the SOL and appeared to flow along the magnetic field to the divertor plates. This method of coating produced similar effects to the evaporated lithium but

  7. XUV spectroscopy of laser plasma from molecular coated metal targets

    NASA Astrophysics Data System (ADS)

    Papanyan, Valeri O.; Nersisyan, Gagik T.; Tittel, Frank K.

    1999-12-01

    Metal targets covered by micrometer layers of metal- phthalocyanines or fullerenes are studied here. An increase in XUV yield due to the optimized absorption of the laser field is reported. Effects of high-temperature plasma rapid expansion (velocity about 106 cm/s) were observed. Moderate power nanosecond and picosecond neodymium lasers are used to produce an incident intensity of 1011 to 1013 W/cm2 on the targets. The plasma electron density was measured by fitting observed spectral profiles to the theoretical profiles. Collisional, Doppler, and Stark broadening mechanisms were considered in the calculations. Our measurement technique permits us to determine the electron density and temperature dependence on distances from the target surface from 1 mm (where Ne approximately equals 1018 cm-3 and Te approximately equals 14 eV are measured for aluminum plasma) up to approximately 5 mm (where Ne coated targets is greater by a factor of approximately 1.5 than measured from bulk solid metal targets.

  8. XUV spectroscopy of laser plasma from molecular coated metal targets

    NASA Astrophysics Data System (ADS)

    Papanyan, Valeri O.; Nersisyan, Gagik T.; Tittel, Frank K.

    1999-10-01

    Metal targets covered by micrometer layers of metal- phthalocyanines are studied here. An increase in EUV yield due to optimized absorption of the laser field is reported. Effects of high-temperature plasma rapid expansion (velocity about 106 cm/s) were observed. Moderate power nanosecond and picosecond neodymium lasers are used to product an incident intensity of 1011 to 1013 W/cm2 on the targets. The plasma electron density was measured by fitting observed spectral profiles to theoretical profiles. Collisional, Doppler, and Stark broadening mechanisms were considered in the calculations. Our measurement technique makes it possible to determine the electron density and temperature dependence on distances from the target surface from 1 mm (where Ne equals 2.0 (+/- 0.5)1018 cm-3 and Te equals 14 eV are measured for aluminum plasma) up to approximately 5 mm (where Ne coated targets is greater by a factor of approximately 1.5 than measured from bulk solid metal targets.

  9. Formation of three-dimensionally integrated nanocrystalline silicon particles by dip-coating method

    NASA Astrophysics Data System (ADS)

    Yamazaki, Shotaro; Nakamine, Yoshifumi; Zheng, Ran; Kouge, Masahiro; Ishikawa, Tetsuya; Usami, Koichi; Kodera, Tetsuo; Kawano, Yukio; Oda, Shunri

    2015-10-01

    Printable technologies using silicon nanoink, in which nanocrystalline silicon (nc-Si) quantum dots are dispersed in solvents, are promising for novel electron and photonic device applications. The dip-coating method is applied for the first time to fabricate three-dimensionally integrated structures of nc-Si quantum dots with a uniform size of 10 nm prepared by the very high frequency plasma decomposition of silane gas. We have clarified the major problem of the dip-coating method, which is the formation of stripe structures. To circumvent this problem, we have proposed two methods: coating onto line-and-space-patterned substrates and utilization of electrophoresis force. We have successfully demonstrated the control of the position and number of layers of nc-Si by using a line-and-space-patterned substrate, however, with a limited shape. We have clarified the conditions of the formation of stripe-free regions by varying applied voltage and nc-Si concentration in the electrophoresis method.

  10. Properties of magnesium-substituted hydroxyapatite and the plasma coatings based on it

    NASA Astrophysics Data System (ADS)

    Lyasnikova, A. V.; Pichkhidze, S. Ya.; Dudareva, O. A.; Markelova, O. A.

    2015-11-01

    Magnesium-substituted hydroxyapatite is synthesized and deposited by plasma spraying, and the coating and the products of hydroxyapatite decomposition are analyzed. The phase composition of magnesium- substituted hydroxyapatite deposited by plasma spraying undergoes changes. The coating consisting of molten magnesium-substituted hydroxyapatite powder particles with pores between them has a homogeneous structure over the surface and throughout the internal structure and adhesion characteristics that exceed those of hydroxyapatite coatings.

  11. Research and development of plasma sprayed tungsten coating on graphite and copper substrates

    NASA Astrophysics Data System (ADS)

    Liu, Xiang; Zhang, Fu; Tao, Shunyan; Cao, Yunzhen; Xu, Zengyu; Liu, Yong; Noda, N.

    2007-06-01

    Vacuum plasma sprayed tungsten coating on graphite and copper substrates has been prepared. VPS-W coated graphite has multilayered silicon and tungsten interface pre-deposited by physical vapor deposition (PVD) and VPS-W coated copper has graded transition interlayer. VPS-W coating was characterized, and then the high heat flux properties of the coating were examined. Experimental results indicated that both VPS-W coated graphite and VPS-W coated copper could endure 1000 cycles without visible failure under a heat flux of approximately 5 MW/m2 absorbed power density and 5 s pulse duration. A comparison between the present VPS-W coated graphite and VPS-W coated carbon fiber composite (CX-2002U) with Re interface made by Plansee Aktiengesllshaft was carried out. Results show that both Re and Si are suitable as intermediate layer for tungsten coating on carbon substrates.

  12. The effect of ion implantation on the oxidation resistance of vacuum plasma sprayed CoNiCrAlY coatings

    NASA Astrophysics Data System (ADS)

    Jiang, Jie; Zhao, Huayu; Zhou, Xiaming; Tao, Shunyan; Ding, Chuanxian

    2012-11-01

    CoNiCrAlY coatings prepared by vacuum plasma spraying (VPS) were implanted with Nb and Al ions at a fluence of 1017 atoms/cm2. The effects of ion implantation on the oxidation resistance of CoNiCrAlY coatings were investigated. The thermally grown oxide (TGO) formed on each specimen was characterized by XRD, SEM and EDS, respectively. The results showed that the oxidation process of CoNiCrAlY coatings could be divided into four stages and the key to obtaining good oxidation resistance was to remain high enough amount of Al and promote the lateral growth of TGO. The implantation of Nb resulted in the formation of continuous and dense Al2O3 scale to improve the oxidation resistance. The Al implanted coating could form Al2O3 scale at the initial stage, however, the scale was soon broken and TGO transformed to non-protective spinel.

  13. Improvement in tribological properties of atmospheric plasma-sprayed WC-Co coating followed by Cu electrochemical impregnation

    NASA Astrophysics Data System (ADS)

    Yuan, Jianhui; Zhu, Yingchun; Zheng, Xuebing; Ruan, Qichao; Ji, Heng

    2009-06-01

    The WC-Co coating obtained by atmospheric plasma spraying (APS) was modified by Cu electrochemical impregnation. The copper has infiltrated into and filled up the pores in WC-Co coating. The tribological properties of the coating against the stainless steel ball as sliding pairs were investigated with a ball-on-disc (BOD) configuration in air at room temperature. The as-prepared samples were characterized by means of optical microscope, scanning electron microscope and X-ray diffraction. It was found that the frictional behavior of the WC-Co coating followed by Cu electrochemical impregnation was superior to that of WC-Co coating. The wear mechanism of the WC-Co coating followed by Cu electrochemical impregnation was microcutting, whilst that of a WC-Co coating was the fatigue wear. The improvement in tribological properties of the WC-Co coating followed by Cu electrochemical impregnation was attributed to the formation of self-lubricating Cu film on the wear surface which induces the transformation of wear mechanism.

  14. Effect of Molecular Cluster Injector Fueling on Lithium Tokamak Experiment Plasmas with Lithium-Coated Walls

    NASA Astrophysics Data System (ADS)

    Lundberg, D. P.; Granstedt, E.; Kaita, R.; Majeski, R.

    2011-10-01

    Lithium Tokamak Experiment (LTX) plasmas with lithium-coated walls have demonstrated low-recycling conditions, with substantially higher fueling requirements and reductions in edge neutral emission. Most fueling systems, such as wall-mounted gas puffers or supersonic gas injectors, are ill-suited for use with low-recycling plasmas, as they primarily source low-density gas into the plasma edge. A Molecular Cluster Injector (MCI) has been installed to improve fueling efficiency by increasing the penetration of neutrals into the plasma core. The MCI molecular density has been measured with an electron beam, with nH2exceeding 1016cm-3 more than 15cm from the nozzle. These densities are 100-1000 the LTX ne, making the MCI suitable for testing high-density fueling. By varying the MCI pressure, temperature, and location relative to the plasma, the relative importance of the molecular density and the degree of cluster formation within the supersonic jet can be studied. The effects of MCI fueling on LTX ne profiles is discussed. Supported by DOE contract number DE-AC02-09CH11466.

  15. Mechanical properties, electrochemical corrosion and in-vitro bioactivity of yttria stabilized zirconia reinforced hydroxyapatite coatings prepared by gas tunnel type plasma spraying.

    PubMed

    Yugeswaran, S; Yoganand, C P; Kobayashi, A; Paraskevopoulos, K M; Subramanian, B

    2012-05-01

    Yttria stabilized zirconia reinforced hydroxyapatite coatings were deposited by a gas tunnel type plasma spray torch under optimum spraying conditions. For this purpose, 10, 20 and 30 wt% of yttria stabilized zirconia (YSZ) powders were premixed individually with hydroxyapatite (HA) powder and were used as the feedstocks for the coatings. The effect of YSZ reinforcement on the phase formation and mechanical properties of the coatings such as hardness, adhesive strength and sliding wear rates was examined. The results showed that the reinforcement of YSZ in HA could significantly enhance the hardness and adhesive strength of the coatings. The potentiodynamic polarization and impedance measurements showed that the reinforced coatings exhibited superior corrosion resistance compared to the HA coating in SBF solution. Further the results of the bioactivity test conducted by immersion of coatings in SBF showed that after 10 days of immersion of the obtained coatings with all the above compositions commonly exhibited the onset of bioactive apatite formation except for HA+10%YSZ coating. The cytocompatibility was investigated by culturing the green fluorescent protein (GFP)-labeled marrow stromal cells (MSCs) on the coating surface. The cell culture results revealed that the reinforced coatings have superior cell growth than the pure HA coatings. PMID:22498280

  16. Preparation and in vitro evaluation of plasma-sprayed bioactive akermanite coatings.

    PubMed

    Yi, Deliang; Wu, Chengtie; Ma, Xubing; Ji, Heng; Zheng, Xuebin; Chang, Jiang

    2012-12-01

    Bioactive ceramic coatings on titanium (Ti) alloys play an important role in orthopedic applications. In this study, akermanite (Ca(2)MgSi(2)O(7)) bioactive coatings are prepared through a plasma spraying technique. The bonding strength between the coatings and Ti-6Al-4V substrates is around 38.7-42.2 MPa, which is higher than that of plasma sprayed hydroxyapatite (HA) coatings reported previously. The prepared akermanite coatings reveal a distinct apatite-mineralization ability in simulated body fluid. Furthermore, akermanite coatings support the attachment and proliferation of rabbit bone marrow mesenchymal stem cells (BMSCs). The proliferation rate of BMSCs on akermanite coatings is obviously higher than that on HA coatings. PMID:23159958

  17. Diagnostics and modeling of yttria-stabilized zirconia formation in solution-precursor plasma-spray process

    NASA Astrophysics Data System (ADS)

    Ozturk, Alper

    Thermal barrier coatings produced by solution-precursor plasma-spray (SPPS) process have been shown to offer superior thermal properties and durability. The microstructure of these coatings combines favorable properties of conventional air plasma spray (APS) and electron beam physical vapor deposition (EB-PVD) coatings by providing evenly spaced, through-thickness vertical cracks and uniformly distributed porosity resulting in good strain tolerance and low thermal conductivity. This experimental and computational study aims at clarifying some of the key aspects of this process through diagnostics of the actual process, modeling of vaporization and precipitation within droplets and through model experiments which utilize a combustion flame instead of a plasma jet. The work also includes characterization of the combustion flame and study of the possibility of coating formation utilizing combustion processes instead of plasmas. Plasma-extracted sample indicate presence of spherical sintered polycrystalline particles of 100 nm to 1 micron. Characterization of the precursor spray show that the mean droplet size is about 40 micron suggesting droplet disintegration in the process. Modeling of the heat and mass transfer around the droplets and solute precipitation predict formation of shell type structures and ceno-spheres supported by the experimental evidence of shell type structures in the single pass plasma experiments. Combustion flame experiments were found to produce sintered polycrystalline tetragonal yttria-stabilized zirconia particles similar to the plasma-extracted samples. The microstructural and compositional evolution of the ceramic particles was characterized as a function of downstream distance in the flame jet.

  18. Vortex formation during rf heating of plasma

    SciTech Connect

    Motley, R.W.

    1980-05-01

    Experiments on a test plasma show that the linear theory of waveguide coupling to slow plasma waves begins to break down if the rf power flux exceeds approx. 30 W/cm/sup 2/. Probe measurements reveal that within 30 ..mu..s an undulation appears in the surface plasma near the mouth of the twin waveguide. This surface readjustment is part of a vortex, or off-center convective cell, driven by asymmetric rf heating of the plasma column.

  19. Characterization and Wear Behavior of Heat-treated Ni3Al Coatings Deposited by Air Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Mehmood, K.; Rafiq, M. A.; Nusair Khan, A.; Ahmed, F.; Mudassar Rauf, M.

    2016-07-01

    Air plasma spraying was utilized to deposit Ni3Al coatings on AISI-321 steel substrate. The deposited coatings were isothermally heat-treated at various temperatures from 500 to 800 °C for 10, 30, 60, and 100 h. The x-ray diffraction analysis revealed NiO formation in Ni3Al at 500 °C after 100 h, and the percentage of NiO increased with increasing exposure time and temperature. The hardness of the coating increased with the formation of NiO. The DSC test showed the formation of minor phases, Al3Ni and Al3Ni2, within the coating along with the major phase Ni3Al. TGA revealed a slowing down of the oxidation rate upon surface oxide formation. The pin-on-disk wear test on the as-sprayed and heat-treated coatings showed that wear rate and coefficient of friction decreased with an increase in the NiO phase content.

  20. Characterization and Wear Behavior of Heat-treated Ni3Al Coatings Deposited by Air Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Mehmood, K.; Rafiq, M. A.; Nusair Khan, A.; Ahmed, F.; Mudassar Rauf, M.

    2016-05-01

    Air plasma spraying was utilized to deposit Ni3Al coatings on AISI-321 steel substrate. The deposited coatings were isothermally heat-treated at various temperatures from 500 to 800 °C for 10, 30, 60, and 100 h. The x-ray diffraction analysis revealed NiO formation in Ni3Al at 500 °C after 100 h, and the percentage of NiO increased with increasing exposure time and temperature. The hardness of the coating increased with the formation of NiO. The DSC test showed the formation of minor phases, Al3Ni and Al3Ni2, within the coating along with the major phase Ni3Al. TGA revealed a slowing down of the oxidation rate upon surface oxide formation. The pin-on-disk wear test on the as-sprayed and heat-treated coatings showed that wear rate and coefficient of friction decreased with an increase in the NiO phase content.

  1. Dynamics of polymer film formation during spin coating

    NASA Astrophysics Data System (ADS)

    Mouhamad, Y.; Mokarian-Tabari, P.; Clarke, N.; Jones, R. A. L.; Geoghegan, M.

    2014-09-01

    Standard models explaining the spin coating of polymer solutions generally fail to describe the early stages of film formation, when hydrodynamic forces control the solution behavior. Using in situ light scattering alongside theoretical and semi-empirical models, it is shown that inertial forces (which initially cause a vertical gradient in the radial solvent velocity within the film) play a significant role in the rate of thinning of the solution. The development of thickness as a function of time of a solute-free liquid (toluene) and a blend of polystyrene and poly(methyl methacrylate) cast from toluene were fitted to different models as a function of toluene partial pressure. In the case of the formation of the polymer blend film, a concentration-dependent (Huggins) viscosity formula was used to account for changes in viscosity during spin coating. A semi-empirical model is introduced, which permits calculation of the solvent evaporation rate and the temporal evolution of the solute volume fraction and solution viscosity.

  2. Dynamics of polymer film formation during spin coating

    SciTech Connect

    Mouhamad, Y.; Clarke, N.; Jones, R. A. L.; Geoghegan, M.; Mokarian-Tabari, P.

    2014-09-28

    Standard models explaining the spin coating of polymer solutions generally fail to describe the early stages of film formation, when hydrodynamic forces control the solution behavior. Using in situ light scattering alongside theoretical and semi-empirical models, it is shown that inertial forces (which initially cause a vertical gradient in the radial solvent velocity within the film) play a significant role in the rate of thinning of the solution. The development of thickness as a function of time of a solute-free liquid (toluene) and a blend of polystyrene and poly(methyl methacrylate) cast from toluene were fitted to different models as a function of toluene partial pressure. In the case of the formation of the polymer blend film, a concentration-dependent (Huggins) viscosity formula was used to account for changes in viscosity during spin coating. A semi-empirical model is introduced, which permits calculation of the solvent evaporation rate and the temporal evolution of the solute volume fraction and solution viscosity.

  3. The effects of plasma inhomogeneity on the nanoparticle coating in a low pressure plasma reactor

    SciTech Connect

    Pourali, N.; Foroutan, G.

    2015-10-15

    A self-consistent model is used to study the surface coating of a collection of charged nanoparticles trapped in the sheath region of a low pressure plasma reactor. The model consists of multi-fluid plasma sheath module, including nanoparticle dynamics, as well as the surface deposition and particle heating modules. The simulation results show that the mean particle radius increases with time and the nanoparticle size distribution is broadened. The mean radius is a linear function of time, while the variance exhibits a quadratic dependence. The broadening in size distribution is attributed to the spatial inhomogeneity of the deposition rate which in turn depends on the plasma inhomogeneity. The spatial inhomogeneity of the ions has strong impact on the broadening of the size distribution, as the ions contribute both in the nanoparticle charging and in direct film deposition. The distribution width also increases with increasing of the pressure, gas temperature, and the ambient temperature gradient.

  4. Effect of ion irradiation on the properties multi-element plasma coatings

    NASA Astrophysics Data System (ADS)

    Eremin, E. N.; Syzdykova, A. S.; Guchenko, S. A.; Yurov, V. M.; Gyngazova, M. S.

    2016-02-01

    The paper presents the results of the study of ion irradiation on the properties of multi-element plasma coatings. The coatings were bombarded by argon ions using heavy current ion source with a hollow cathode. After ion irradiation, the structure and physical properties of the coatings change, however, the nature of the changes is different for different coatings. To predict the behavior of the coating exposed to irradiation is virtually impossible. Therefore, structural studies and investigation of physical properties of the coatings to determine their functional characteristics are to be conducted.

  5. Young's Moduli of Cold and Vacuum Plasma Sprayed Metallic Coatings

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Pawlik, R.; Loewenthal, W.

    2009-01-01

    Monolithic metallic copper alloy and NiCrAlY coatings were fabricated by either the cold spray (CS) or the vacuum plasma spray (VPS) deposition processes. Dynamic elastic modulus property measurements were conducted on these monolithic coating specimens between 300 K and 1273 K using the impulse excitation technique. The Young's moduli decreased almost linearly with increasing temperature at all temperatures except in the case of the CS Cu-23%Cr-5%Al and VPS NiCrAlY, where deviations from linearity were observed above a critical temperature. It was observed that the Young's moduli for VPS Cu-8%Cr were larger than literature data compiled for Cu. The addition of 1%Al to Cu- 8%Cr significantly increased its Young's modulus by 12 to 17% presumably due to a solid solution effect. Comparisons of the Young s moduli data between two different measurements on the same CS Cu- 23%Cr-5%Al specimen revealed that the values measured in the first run were about 10% higher than those in the second run. It is suggested that this observation is due to annealing of the initial cold work microstructure resulting form the cold spray deposition process.

  6. Osteoconductivity and osteoinductivity of porous hydroxyapatite coatings deposited by liquid precursor plasma spraying: in vivo biological response study.

    PubMed

    Huang, Yi; He, Jing; Gan, Lu; Liu, Xiaoguang; Wu, Yao; Wu, Fang; Gu, Zhong-wei

    2014-12-01

    The beneficial effect of a porous structure on the biological functions of calcium phosphate bulk ceramic or scaffold has been well documented. Nevertheless, the effect of a porous structure on the in vivo performance of hydroxyapatite (HA) coatings has been rarely reported, partly due to the difficulty in synthesizing porous HA coatings suitable for commercial applications. In this study, we have carried out a systematic in vivo study of porous HA-coated Ti implants (with and without surface modification) prepared by the liquid precursor plasma spraying process, in terms of its osteoconductivity and osteoinductivity. The results suggest the clear advantage of the porous structure over the dense structure, despite the pore structure (about 48% porosity and less than 100 μm average pore size) being far from the ideal pore structure reported for bulk ceramic. The porous HA-coated implant significantly promotes early bone ingrowth at the pre-generated defective region, and early fixation at the bone-implant interface, especially at early implantation time (one month), showing about 120% and 40% increases respectively over those of the dense HA-coated implants prepared by the conventional atmospheric plasma spraying process. Moreover, the porous structure can be readily used to incorporate collagen/rh-BMP2, which demonstrates clear ectopic bone formation. Overall, the results suggest the augmentation of bone ingrowth is significant for HA coatings with a porous structure, which is critical for the early fixation and long-term stability of medical implants. PMID:25384201

  7. Electrochemical characterization of plasma polymer coatings in corrosion protection of aluminum alloys

    NASA Astrophysics Data System (ADS)

    Chan, Yenfong; Yu, Qingsong

    2005-07-01

    Low-temperature plasma polymerization is a promising pretreatment technique to create environmentally friendly coating systems for corrosion protection of aluminum alloys. In this study, the pretreatment effects of plasma treatment and plasma polymerization on corrosion properties of alclad aluminum alloy 2024-T3 ([2A]) were investigated using electrochemical characterization techniques, including cyclic polarization (CP) and electrochemical impedance spectroscopy (EIS). The [2A] panels were coated with an ultrathin layer (~50 nm) of plasma polymers in a direct current (dc) glow discharge of trimethylsilane or its mixtures with one of two diatomic gases (O2 and N2). The CP measurement results showed that the plasma polymer coated [2A] panels exhibited more negative corrosion potentials (Ecorr), smaller corrosion currents (Icorr), and no surface passivation when compared with uncoated [2A] control panels. The lower values of Icorr imply a higher corrosion resistance on the plasma polymer coated [2A]. When investigated using EIS, these plasma polymer coated [2A] panels exhibited higher impedance (|Z|) at lower frequency when first immersed in electrolyte solution, yet degraded quickly to a similar level as uncoated controls within 1 day of immersion. These results illustrated that thin plasma polymer films provided a certain but very limited corrosion resistance to [2A] substrate; their dominant role in plasma interface engineered coating systems still relied mostly on their adhesion enhancement at metal/paint interface as observed in our previous studies.

  8. Ablation Plasma Ion Implantation Optimization and Deposition of Compound Coatings

    NASA Astrophysics Data System (ADS)

    Jones, M. C.; Qi, B.; Gilgenbach, R. M.; Johnston, M. D.; Lau, Y. Y.; Doll, G. L.; Lazarides, A.

    2002-10-01

    Ablation Plasma Ion Implantation (APII) utilizes KrF laser ablation plasma plumes to implant ions into pulsed, negatively-biased substrates [1]. Ablation targets are Ti foils and TiN disks. Substrates are Si wafers and Al, biased from 0 to -10 kV. Optimization experiments address: 1) configurations that reduce arcing, 2) reduction of particulate, and 3) deposition/implantation of compounds (e.g. TiN). Arcing is suppressed by positioning the target perpendicular (previously parallel) to the substrate. Thus, bias voltage can be applied at the same time as the KrF laser, resulting in higher ion current. This geometry also yields lower particulate. APII with TiN has the goal of hardened coatings with excellent adhesion. SEM, AFM, XPS, TEM, and scratch tests characterize properties of the thin films. Ti APII films at - 4kV are smoother with lower friction. 1. B. Qi, R.M. Gilgenbach, Y.Y. Lau, M.D. Johnston, J. Lian, L.M. Wang, G. L. Doll and A. Lazarides, APL, 78, 3785 (2001) * Research funded by NSF

  9. Feasibility study of plasma sprayed Al2O3 coatings as diffusion barrier on CFC components

    NASA Astrophysics Data System (ADS)

    Bobzin, Kirsten; Zhao, Lidong; Kopp, Nils; Warda, Thomas

    2012-12-01

    Carbon fibre reinforced carbon (CFC) materials are increasingly applied as sample carriers in modern furnaces. Only their tendency to react with different metals at high temperatures by C-diffusion is a disadvantage, which can be solved by application of diffusion barriers. Within this study the feasibility of plasma sprayed Al2O3 coatings as diffusion barrier was studied. Al2O3 coatings were prepared by air plasma spraying (APS). The coatings were investigated in terms of their microstructure, bonding to CFC substrates and thermal stability. The results showed that Al2O3 could be well deposited onto CFC substrates. The coatings had a good bonding and thermal shock behavior at 1060°C. At higher temperature of 1270°C, crack network formed within the coating, showing that the plasma sprayed Al2O3 coatings are limited regarding to their application temperatures as diffusion barrier on CFC components.

  10. Influence of Microstructure on Thermal Properties of Axial Suspension Plasma-Sprayed YSZ Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Ganvir, Ashish; Curry, Nicholas; Markocsan, Nicolaie; Nylén, Per; Joshi, Shrikant; Vilemova, Monika; Pala, Zdenek

    2016-01-01

    Suspension plasma spraying is a relatively new thermal spaying technique to produce advanced thermal barrier coatings (TBCs) and enables production of coatings with a variety of structures—highly dense, highly porous, segmented, or columnar. This work investigates suspension plasma-sprayed TBCs produced using axial injection with different process parameters. The influence of coating microstructure on thermal properties was of specific interest. Tests carried out included microstructural analysis, phase analysis, determination of porosity, and pore size distribution, as well as thermal diffusivity/conductivity measurements. Results showed that axial suspension plasma spraying process makes it possible to produce various columnar-type coatings under different processing conditions. Significant influence of microstructural features on thermal properties of the coatings was noted. In particular, the process parameter-dependent microstructural attributes, such as porosity, column density, and crystallite size, were shown to govern the thermal diffusivity and thermal conductivity of the coating.

  11. Oxidation Control of Atmospheric Plasma Sprayed FeAl Intermetallic Coatings Using Dry-Ice Blasting

    NASA Astrophysics Data System (ADS)

    Song, Bo; Dong, Shujuan; Coddet, Pierre; Hansz, Bernard; Grosdidier, Thierry; Liao, Hanlin; Coddet, Christian

    2013-03-01

    The performance of atmospheric plasma sprayed FeAl coatings has been remarkably limited because of oxidation and phase transformation during the high-temperature process of preparation. In the present work, FeAl intermetallic coatings were prepared by atmospheric plasma spraying combined with dry-ice blasting. The microstructure, oxidation, porosity, and surface roughness of FeAl intermetallic coatings were investigated. The results show that a denser FeAl coating with a lower content of oxide and lower degree of phase transformation can be achieved because of the cryogenic, the cleaning, and the mechanical effects of dry-ice blasting. The surface roughness value decreased, and the adhesive strength of FeAl coating increased after the application of dry-ice blasting during the atmospheric plasma spraying process. Moreover, the microhardness of the FeAl coating increased by 72%, due to the lower porosity and higher dislocation density.

  12. Oxidation and interdiffusion behavior of Niobium substrate coated MoSi2 coating prepared by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Yan, JianHui; Wang, Yi; Liu, LongFei; Wang, Yueming

    2014-11-01

    In order to protect Niobium material from oxidation, MoSi2 coating was prepared on the Niobium substrate by spark plasma sintering. Oxidation behavior of MoSi2 coating was investigated in air over the temperature range of 1200-1500 °C. The interfacial diffusion between MoSi2 coating and Niobium substrate was also examined. Dense MoSi2 coating was successfully prepared using spark plasma sintering. The porosities of top and side coatings are about 5.5% and 6.4%, respectively. No cracks were present in the MoSi2 coating. Cracking and spallation of the SiO2 scale did not occur at test temperatures. Two intermediate phases-(Nb,Mo)5Si3 and Nb5Si3 phases, were detected in the boundary of MoSi2 coating and Nb substrate. The growth of the reaction layer was dominated by the diffusion of Si toward the Nb substrate and obeyed a parabolic rate law. A multi-layered structural coating formed on Nb substrate, which consisted of MoSi2, (Mo,Nb)5Si3 and Nb5Si3 in turn.

  13. Ultrafast thermal plasma physical vapor deposition of yttria-stabilized zirconia for novel thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Huang, Heji; Eguchi, Keisuke; Kambara, Makoto; Yoshida, Toyonobu

    2006-03-01

    This research aims to develop advanced thermal plasma spraying technology for the next-generation thermal barrier coatings (TBCs) with a high power hybrid plasma spraying system. By using thermal plasma physical vapor deposition (TP-PVD), various functional structured yttria-stabilized zirconia (YSZ) coatings were deposited. Parameters, such as powder feeding rate, hydrogen gas concentration, and total mass flow rate of the plasma gas, were optimized, and their influences on the evaporation of YSZ powder were investigated. Ultrafast deposition of a thick coating was achieved at a rate of over 150 μm/min. The deposited porous coating has a low thermal conductivity of 0.7W/mK and the dense coating with interlaced t' domains possesses a high nanohardness of 27.85 GPa and a high reflectance. These characteristics show that the TP-PVD technique is a very valuable process for manufacturing novel TBCs.

  14. Porous tantalum coatings prepared by vacuum plasma spraying enhance bmscs osteogenic differentiation and bone regeneration in vitro and in vivo.

    PubMed

    Tang, Ze; Xie, Youtao; Yang, Fei; Huang, Yan; Wang, Chuandong; Dai, Kerong; Zheng, Xuebin; Zhang, Xiaoling

    2013-01-01

    Tantalum, as a potential metallic implant biomaterial, is attracting more and more attention because of its excellent anticorrosion and biocompatibility. However, its significantly high elastic modulus and large mechanical incompatibility with bone tissue make it unsuitable for load-bearing implants. In this study, porous tantalum coatings were first successfully fabricated on titanium substrates by vacuum plasma spraying (VPS), which would exert the excellent biocompatibility of tantalum and alleviate the elastic modulus of tantalum for bone tissue. We evaluated cytocompatibility and osteogenesis activity of the porous tantalum coatings using human bone marrow stromal cells (hBMSCs) and its ability to repair rabbit femur bone defects. The morphology and actin cytoskeletons of hBMSCs were observed via electron microscopy and confocal, and the cell viability, proliferation and osteogenic differentiation potential of hBMSCs were examined quantitatively by PrestoBlue assay, Ki67 immunofluorescence assay, real-time PCR technology and ALP staining. For in vivo detection, the repaired femur were evaluated by histomorphology and double fluorescence labeling 3 months postoperation. Porous tantalum coating surfaces promoted hBMSCs adhesion, proliferation, osteogenesis activity and had better osseointegration and faster new bone formation rate than titanium coating control. Our observation suggested that the porous tantalum coatings had good biocompatibility and could enhance osseoinductivity in vitro and promote new bone formation in vivo. The porous tantalum coatings prepared by VPS is a promising strategy for bone regeneration. PMID:23776648

  15. Porous Tantalum Coatings Prepared by Vacuum Plasma Spraying Enhance BMSCs Osteogenic Differentiation and Bone Regeneration In Vitro and In Vivo

    PubMed Central

    Tang, Ze; Xie, Youtao; Yang, Fei; Huang, Yan; Wang, Chuandong; Dai, Kerong; Zheng, Xuebin; Zhang, Xiaoling

    2013-01-01

    Tantalum, as a potential metallic implant biomaterial, is attracting more and more attention because of its excellent anticorrosion and biocompatibility. However, its significantly high elastic modulus and large mechanical incompatibility with bone tissue make it unsuitable for load-bearing implants. In this study, porous tantalum coatings were first successfully fabricated on titanium substrates by vacuum plasma spraying (VPS), which would exert the excellent biocompatibility of tantalum and alleviate the elastic modulus of tantalum for bone tissue. We evaluated cytocompatibility and osteogenesis activity of the porous tantalum coatings using human bone marrow stromal cells (hBMSCs) and its ability to repair rabbit femur bone defects. The morphology and actin cytoskeletons of hBMSCs were observed via electron microscopy and confocal, and the cell viability, proliferation and osteogenic differentiation potential of hBMSCs were examined quantitatively by PrestoBlue assay, Ki67 immunofluorescence assay, real-time PCR technology and ALP staining. For in vivo detection, the repaired femur were evaluated by histomorphology and double fluorescence labeling 3 months postoperation. Porous tantalum coating surfaces promoted hBMSCs adhesion, proliferation, osteogenesis activity and had better osseointegration and faster new bone formation rate than titanium coating control. Our observation suggested that the porous tantalum coatings had good biocompatibility and could enhance osseoinductivity in vitro and promote new bone formation in vivo. The porous tantalum coatings prepared by VPS is a promising strategy for bone regeneration. PMID:23776648

  16. Apparatus for coating a surface with a metal utilizing a plasma source

    DOEpatents

    Brown, Ian G.; MacGill, Robert A.; Galvin, James E.

    1991-01-01

    An apparatus and method for coating or layering a surface with a metal utilizing a metal vapor vacuum arc plasma source. The apparatus includes a trigger mechanism for actuating the metal vacuum vapor arc plasma source in a pulsed mode at a predetermined rate. The surface or substrate to be coated or layered is supported in position with the plasma source in a vacuum chamber. The surface is electrically biased for a selected period of time during the pulsed mode of operation of the plasma source. Both the pulsing of the metal vapor vacuum arc plasma source and the electrical biasing of the surface are synchronized for selected periods of time.

  17. Effect of Porosity on Photocatalytic Activity of Plasma-Sprayed TiO2 Coating

    NASA Astrophysics Data System (ADS)

    Zhang, Cheng; Chaudhary, Ujwal; Das, Santanu; Godavarty, Anuradha; Agarwal, Arvind

    2013-10-01

    The effect of porosity on photocatalytic activity of plasma-sprayed TiO2 coating on steel substrate is studied by varying processing parameters viz. plasma power and powder feed rate. The relationship between porosity content and methylene blue (MB) dye decomposition rate was established to correlate coating microstructure and its photocatalytic activity. The coating with the highest porosity content exhibited best photocatalytic efficiency. The same processing parameters were used to deposit TiO2 coating on FTO glass. The photocatalytic activity of TiO2 coating on FTO was 2.5 times better than TiO2 coating on the steel substrate. TiO2 coating on FTO glass contains bimodal porosity distribution (micropores and submicron pores) which accelerated MB decomposition by accelerated diffusion of ionic species.

  18. Thermal Aging Behavior of Axial Suspension Plasma-Sprayed Yttria-Stabilized Zirconia (YSZ) Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Zhao, Yuexing; Wang, Liang; Yang, Jiasheng; Li, Dachuan; Zhong, Xinghua; Zhao, Huayu; Shao, Fang; Tao, Shunyan

    2015-02-01

    7.5YSZ thermal barrier coatings (TBCs) were deposited onto the stainless steel substrates using axial suspension plasma spraying (ASPS). Free-standing coatings were isothermally aged in air from 1200 to 1600 °C for 24 h and at 1550 °C for 20 to 100 h, respectively. Thermal aging behavior such as phase composition, microstructure evolutions, grain growth, and mechanical properties for thermal-aged coatings were investigated. Results show that the as-sprayed metastable tetragonal (t'-ZrO2) phase decomposes into equilibrium tetragonal (t-ZrO2) and cubic (c-ZrO2) phases during high-temperature exposures. Upon further cooling, the c-ZrO2 may be retained or transform into another metastable tetragonal (t″-ZrO2) phase, and tetragonal → monoclinic phase transformation occurred after 1550 °C/40 h aging treatment. The coating exhibits a unique structure with segmentation cracks and micro/nano-size grains, and the grains grow gradually with increasing aging temperature and time. In addition, the hardness ( H) and Young's modulus ( E) significantly increased as a function of temperature due to healing of pores or cracks and grain growth of the coating. And a nonmonotonic variation is found in the coatings thermal aged at a constant temperature (1550 °C) with prolonged time, this is a synergetic effect of coating sintering and m-ZrO2 phase formation.

  19. Plasma sprayed cerium oxide coating inhibits H2O2-induced oxidative stress and supports cell viability.

    PubMed

    Li, Kai; Xie, Youtao; You, Mingyu; Huang, Liping; Zheng, Xuebin

    2016-06-01

    Oxidative stress is a risk factor in the pathogenesis of osteoporosis, and plays a major role in bone regeneration of osteoporotic patients. Cerium oxide (CeO2) ceramics have the unique ability to protect various types of cells from oxidative damage, making them attractive for biomedical applications. In this study, we developed a plasma sprayed CeO2 coating with a hierarchical topography where ceria nanoparticles were superimposed in the micro-rough coating surface. The protective effects of the CeO2 coating on the response of osteoblasts to H2O2-induced oxidative stress have been demonstrated in terms of cell viability, apoptosis and differentiation. The CeO2 coating reversed the reduced superoxide dismutase activity, decreased reactive oxygen species production and suppressed malondialdehyde formation in H2O2-treated osteoblasts. It indicated that the CeO2 coating can preserve the intracellular antioxidant defense system. The cytocompatibility of the CeO2 coating was further assessed in vitro by cell viability assay and scanning electron microscopy analysis. Taken together, the CeO2 coating could provide an opportunity to be utilized as a potential candidate for bone regeneration under oxidative stress. PMID:27091042

  20. Preparation and Performance of Plasma/Polymer Composite Coatings on Magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Bakhsheshi-Rad, H. R.; Hamzah, E.; Bagheriyan, S.; Daroonparvar, M.; Kasiri-Asgarani, M.; Shah, A. M.; Medraj, M.

    2016-07-01

    A triplex plasma (NiCoCrAlHfYSi/Al2O3·13%TiO2)/polycaprolactone composite coating was successfully deposited on a Mg-1.2Ca alloy by a combination of atmospheric plasma spraying and dip-coating techniques. The NiCoCrAlHfYSi (MCrAlHYS) coating, as the first layer, contained a large number of voids, globular porosities, and micro-cracks with a thickness of 40-50 μm, while the Al2O3·13%TiO2 coating, as the second layer, presented a unique bimodal microstructure with a thickness of 70-80 μm. The top layer was a hydrophobic polymer, which effectively sealed the porosities of plasma layers. The results of micro-hardness and bonding strength tests showed that the plasma coating presented excellent hardness (870 HV) and good bonding strength (14.8 MPa). However, the plasma/polymer coatings interface exhibited low bonding strength (8.6 MPa). The polymer coating formed thick layer (100-110 μm) that homogeneously covered the surface of the plasma layers. Contact angle measurement showed that polymer coating over plasma layers significantly decreased surface wettability. The corrosion current density (i corr) of an uncoated sample (262.7 µA/cm2) decreased to 76.9 µA/cm2 after plasma coatings were applied. However, it was found that the i corr decreased significantly to 0.002 µA/cm2 after polymer sealing of the porous plasma layers.

  1. Acoustoplasma synthesis of nanoparticles of metal oxides and formation of nanostructured coatings on material surfaces under ultrasonic treatment

    NASA Astrophysics Data System (ADS)

    Bulychev, N. A.; Morozova, E. A.; Muravyev, E. N.; Chernov, A. A.; Kazaryan, M. A.

    2015-12-01

    In this paper, a new form of plasma discharge in a liquid under intensive ultrasonic treatment exceeding the cavitation threshold has been explored in view of initiation of various physical and chemical processes. Furthermore, in this plasma discharge, nanoparticles of oxides of various metals with controlled shape and size of particles and narrow particles size distribution have been synthesized. Further research proved that ultrasonic cavitation during synthesis significantly affects the physical and chemical characteristics of nanoparticles. These nanoparticles can be used for formation of nanostructured coatings on surfaces of various materials by an ultrasonic technique.

  2. Double Glow Plasma Surface Alloying Antibacterial Silver Coating on Pure Titanium

    NASA Astrophysics Data System (ADS)

    Lin, Naiming; Guo, Junwen; Hang, Ruiqiang; Zou, Jiaojuan; Tang, Bin

    2014-12-01

    In order to endow the commercial pure titanium dental implant material with antibacterial property and aimed at avoiding the invalidation that is caused by bacterial adhesion on the surface, a silver coating was fabricated via double glow plasma surface alloying. The antibacterial property of the silver coating was assessed via in vitro estimation. The results showed that a continuous and compact coating was formed. The silver coating had absolute superiority in antibacterial property to raw commercial pure titanium. Double glow plasma surface alloying with silver on commercial pure titanium dental implant material could be considered as a potentially effective method for preventing bacterial adhesion.

  3. Double Glow Plasma Surface Alloying Antibacterial Silver Coating on Pure Titanium

    NASA Astrophysics Data System (ADS)

    Lin, Naiming; Guo, Junwen; Hang, Ruiqiang; Zou, Jiaojuan; Tang, Bin

    2014-03-01

    In order to endow the commercial pure titanium dental implant material with antibacterial property and aimed at avoiding the invalidation that is caused by bacterial adhesion on the surface, a silver coating was fabricated via double glow plasma surface alloying. The antibacterial property of the silver coating was assessed via in vitro estimation. The results showed that a continuous and compact coating was formed. The silver coating had absolute superiority in antibacterial property to raw commercial pure titanium. Double glow plasma surface alloying with silver on commercial pure titanium dental implant material could be considered as a potentially effective method for preventing bacterial adhesion.

  4. Oxidation and Hot Corrosion Behavior of Plasma-Sprayed MCrAlY-Cr2O3 Coatings

    NASA Astrophysics Data System (ADS)

    Zhang, Tiantian; Huang, Chuanbing; Lan, Hao; Du, Lingzhong; Zhang, Weigang

    2016-08-01

    The oxidation and hot corrosion behavior of two atmospheric plasma-sprayed NiCoCrAlY-Cr2O3 and CoNiCrAlY-Cr2O3 coatings, which are primarily designed for wear applications at high temperature, were investigated in this study. The two coatings were exposed to air and molten salt (75%Na2SO4-25%NaCl) environment at 800 °C under cyclic conditions. Oxidation and hot corrosion kinetic curves were obtained by thermogravimetric technique. X-ray diffraction analysis and scanning electron microscopy with energy-dispersive x-ray spectrometry were employed to characterize the coatings' microstructure, surface oxides, and composition. The results showed that both coatings provided the necessary oxidation resistance with oxidation rates of about 1.03 × 10-2 and 1.36 × 10-2 mg/cm2 h, respectively. The excellent oxidation behavior of these two coatings is attributed to formation of protective (Ni,Co)Cr2O4 spinel on the surface, while as-deposited Cr2O3 in the coatings also acted as a barrier to diffusion of oxidative and corrosive substances. The greater presence of Co in the CoNiCrAlY-Cr2O3 coating restrained internal diffusion of sulfur and slowed down the coating's degradation. Thus, the CoNiCrAlY-Cr2O3 coating was found to be more protective than the NiCoCrAlY-Cr2O3 coating under hot corrosion condition.

  5. Plasma spray processing of TiC-based coatings for sliding wear resistance

    NASA Astrophysics Data System (ADS)

    Mohanty, Mahesh

    Titanium carbide-reinforced metallic coatings, produced by plasma spraying, can be used for sliding wear resistant applications. The sliding wear properties of such coatings are governed to a large extent by the strength, structure and stability of the bond interface between the carbide and the metallic phases. In the present investigation, the microstructure and sliding wear properties of plasma sprayed metal-bonded TiC coatings containing up to 90 v/o carbide have been studied. It was shown that alloying of the metallic phase improved carbide retention in TiC cermets due to better interface bonding, and increased wear resistance and lowered sliding coefficient of friction. TiC-based coatings were produced from both physically blended and synthesized feed powders. It was observed that the precursor TiC-based powder morphology and structure greatly affected the plasma sprayed coating microstructures and the resultant physical and mechanical characteristics. Physical blending of powders induced segregation during spraying, leading to somewhat lower deposit efficiencies and coating uniformity, while synthesized and alloyed titanium carbide/metal composite powders reduced problems of segregation and reactions associated with plasma spraying of physically blended powders where the TiC was in direct contact with the plasma jet. To understand oxidation effects of the environment, Ti and TiC-based coatings were produced under low pressure (VPS), air plasma (APS) and shrouded plasma sprayed conditions. APS Ti and TiC-based powders with reactive matrices suffered severe oxidation decomposition during flight, leading to poor deposition efficiencies and oxidized microstructures. High particle temperatures and cold air plasma spraying. Coating oxidation due to reactions of the particles with the surrounding air during spraying reduced coating hardness and wear resistance. TiC-with Ti or Ti-alloy matrix coatings with the highest hardness, density and wear resistance was

  6. Effect of gun current on the microstructure and crystallinity of plasma sprayed hydroxyapatite coatings

    NASA Astrophysics Data System (ADS)

    Morks, M. F.; Kobayashi, A.

    2007-06-01

    Hydroxyapatite (HA) is a bioactive material because its chemical structure is close to the natural bone. Its bioactive properties make it attractive material in biomedical applications. Gas tunnel type plasma spraying (GTPS) technique was employed in the present study to deposit HA coatings on SUS 304 stainless steel substrate. GTPS is composed of two plasma sources: gun which produces internal low power plasma (1.3-8 kW) and vortex which produces the main plasma with high power level (10-40 kW). Controlling the spraying parameters is the key role for spraying high crystalline HA coatings on the metallic implants. In this study, the arc gun current was changed while the vortex arc current was kept constant at 450 A during the spraying process of HA coatings. The objective of this study is to investigate the influence of gun current on the microstructure, phase crystallinity and hardness properties of HA coatings. The surface morphology and microstructure of as-sprayed coatings were examined by scanning electron microscope. The phase structure of HA coatings was investigated by X-ray diffraction analysis. HA coatings sprayed at high gun current (100 A) are dense, and have high hardness. The crystallinity of HA coatings was decreased with the increasing in the gun current. On the other hand, the hardness was slightly decreased and the coatings suffer from some porosity at gun currents 0, 30 and 50 A.

  7. Plasma Performance Improvement with Lithium-Coated Plasma-Facing Components in NSTX

    SciTech Connect

    Kaita, R., et. al.

    2008-09-29

    Lithium as a plasma-facing material has many attractive features, including a reduction in the recycling of hydrogenic species and the potential for withstanding high heat and neutron fluxes in fusion reactors. Recent NSTX experiments have shown, for the first time, significant and recurring benefits of lithium coatings on plasma-facing components (PFC's) to the performance of divertor plasmas in both L- and H- mode confinement regimes heated by high-power neutral beams. They included decreases in the plasma density and inductive flux consumption, and increases in the electron temperature, ion temperature, energy confinement time, and DD neutron rate. Extended periods of MHD quiescence were also achieved, and measurements of the visible emission from the lower divertor showed a reduction in the deuterium, carbon, and oxygen line emission. Other salient results with lithium evaporation included a broadening of the electron temperature profile, and changes in edge density gradients that benefited electron Bernstein wave coupling. There was also a reduction in ELM frequency and amplitude, followed by a period of complete ELM suppression. In general, it was observed that both the best and the average confinement occurred after lithium deposition and that the increase in WMHD occurs mostly through an increase in We. In addition, a liquid lithium divertor (LLD) is being installed on NSTX this year. As the first fully-toroidal liquid metal divertor target, experiments with the LLD can provide insight into the behavior of metallic ITER PFC's should they liquefy during high-power divertor tokamak operations. The NSTX lithium coating and LLD experiments are important near-term steps in demonstrating the potential of liquid lithium as a solution to the first-wall problem for both magnetic and inertial fusion reactors.

  8. Plasma Performance Improvement with Lithium-Coated Plasma-Facing Components in NSTX

    SciTech Connect

    Kaita, R; Kugel, H; Bell, M G; Bell, R; Boedo, J; Bush, C; Ellis, R; Gates, D; Gerhardt, S; Gray, T; Kallman, J; Kaye, S; LeBlanc, B; Majeski, R; Maingi, R; Mansfield, D; Menard, J; Mueller, D; Ono, M; Paul, S; Raman, R; Roquemore, A L; Ross, P W; Sabbagh, S; Schneider, H; Skinner, S H; Soukhanovskii, V; Stevenson, T; Stotler, D; Timberlake, J; Zakharov, L; Ahn, J; Allain, J P; Wampler, W R

    2009-01-08

    Lithium as a plasma-facing material has many attractive features, including a reduction in the recycling of hydrogenic species and the potential for withstanding high heat and neutron fluxes in fusion reactors. Recent NSTX experiments have shown, for the first time, significant and recurring benefits of lithium coatings on plasma-facing components (PFC's) to the performance of divertor plasmas in both L- and H- mode confinement regimes heated by high-power neutral beams. They included decreases in the plasma density and inductive flux consumption, and increases in the electron temperature, ion temperature, energy confinement time, and DD neutron rate. Extended periods of MHD quiescence were also achieved, and measurements of the visible emission from the lower divertor showed a reduction in the deuterium, carbon, and oxygen line emission. Other salient results with lithium evaporation included a broadening of the electron temperature profile, and changes in edge density gradients that benefited electron Bernstein wave coupling. There was also a reduction in ELM frequency and amplitude, followed by a period of complete ELM suppression. In general, it was observed that both the best and the average confinement occurred after lithium deposition and that the increase in WMHD occurs mostly through an increase in We. In addition, a liquid lithium divertor (LLD) is being installed on NSTX this year. As the first fully-toroidal liquid metal divertor target, experiments with the LLD can provide insight into the behavior of metallic ITER PFC's should they liquefy during high-power divertor tokamak operations. The NSTX lithium coating and LLD experiments are important near-term steps in demonstrating the potential of liquid lithium as a solution to the first-wall problem for both magnetic and inertial fusion reactors.

  9. Reactive Atmospheric Plasma Spraying of AlN Coatings: Influence of Aluminum Feedstock Particle Size

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Yasui, Toshiaki; Fukumoto, Masahiro

    2011-03-01

    Feedstock powder characteristics (size distribution, morphology, shape, specific mass, and injection rate) are considered to be one of the key factors in controlling plasma-sprayed coatings microstructure and properties. The influence of feedstock powder characteristics to control the reaction and coatings microstructure in reactive plasma spraying process (RPS) is still unclear. This study, investigated the influence of feedstock particle size in RPS of aluminum nitride (AlN) coatings, through plasma nitriding of aluminum (Al) feedstock powders. It was possible to fabricate AlN-based coatings through plasma nitriding of all kinds of Al powders in atmospheric plasma spray (APS) process. The nitriding ratio was improved with decreasing the particle size of feedstock powder, due to improving the nitriding reaction during flight. However, decreasing the particle size of feedstock powder suppressed the coatings thickness. Due to the loss of the powder during the injection, the excessive vaporization of fine Al particles and the completing nitriding reaction of some fine Al particles during flight. The feedstock particle size directly affects on the nitriding, melting, flowability, and the vaporization behaviors of Al powders during spraying. It concluded that using smaller particle size powders is useful for improving the nitriding ratio and not suitable for fabrication thick AlN coatings in reactive plasma spray process. To fabricate thick AlN coatings through RPS, enhancing the nitriding reaction of Al powders with large particle size during spraying is required.

  10. Structural Analysis of Dusty Plasma Formations Based on Spatial Spectra

    SciTech Connect

    Khakhaev, A. D.; Luizova, L. A.; Piskunov, A. A.; Podryadchikov, S. F.; Soloviev, A. V.

    2008-09-07

    Some advantages of studying the structure of dusty plasma formations using spatial spectra are illustrated by simulated experiments and by processing actual images of dusty structures in dc glow discharge in inert and molecular gases.

  11. High heat flux properties of pure tungsten and plasma sprayed tungsten coatings

    NASA Astrophysics Data System (ADS)

    Liu, X.; Tamura, S.; Tokunaga, K.; Yoshida, N.; Noda, N.; Yang, L.; Xu, Z.

    2004-08-01

    High heat flux properties of pure tungsten and plasma sprayed tungsten coatings on carbon substrates have been studied by annealing and cyclic heat loading. The recrystallization temperature and an activation energy QR=126 kJ/mol for grain growth of tungsten coating by vacuum plasma spray (VPS) were estimated, and the microstructural changes of multi-layer tungsten and rhenium interface pre-deposited by physical vapor deposition (PVD) with anneal temperature were investigated. Cyclic load tests indicated that pure tungsten and VPS-tungsten coating could withstand 1000 cycles at 33-35 MW/m 2 heat flux and 3 s pulse duration, and inert gas plasma spray (IPS)-tungsten coating showed local cracks by 300 cycles but did not induce failure by further cycles. However, the failure of pure tungsten and VPS-tungsten coating by fatigue cracking was observed under higher heat load (55-60 MW/m 2) for 420 and 230 cycles, respectively.

  12. Mechanisms of Soldering Formation on Coated Core Pins

    NASA Astrophysics Data System (ADS)

    Song, Jie; Denouden, Tony; Han, Qingyou

    2012-02-01

    Die soldering is one of the major casting defects during the high-pressure die casting (HPDC) process, causing dimensional inaccuracy of the castings and increased downtimes of the HPDC machine. In this study, we analyzed actually failed core pins to determine the mechanism of soldering and its procedures. The results show that the soldering process starts from a local coating failure, involves a series of intermetallic phase formation from reactions between molten aluminum alloys and the H13 steel pin, and accelerates when an aluminum-rich, face-centered cubic (fcc) phase is formed between the intermetallic phases. It is the formation of the aluminum-rich fcc phase in the reaction region that joins the core pin with the casting, resulting in the sticking of the casting to the core pin. When undercuts are formed on the core pin, the ejection of castings from the die will lead to either a core pin failure or damages to the casting being ejected.

  13. Processing-microstructure-properties relationships in small-particle plasma-sprayed ceramic coatings

    NASA Astrophysics Data System (ADS)

    Mawdsley, Jennifer Renee

    The objective of this study was to determine processing-microstructure-properties relationships for small-particle plasma-sprayed (SPPS) ceramic coatings. Plasma-sprayed yttria partially-stabilized zirconia (YSZ) coatings, which are used to protect superalloys from heat and the environment in turbine engines, and plasma-sprayed alumina coatings, which are being investigated as a potential replacement for chrome in corrosion protection applications, were fabricated using SPPS technology and their microstructure and pertinent properties were examined. The properties of plasma-sprayed YSZ and alumina coatings were investigated with designed experiments. The parameters varied include power, spray distance, total plasma gas flow, percent hydrogen in the plasma gas, injector angle, injector offset and carrier gas flow. The variations in thermal diffusivity, thermal conductivity, elastic modulus, and hardness for the YSZ SPPS coatings were found to correlate to the variations in density, which were related to the processing variables. It was found that surface roughness was related to the amount of splashing and debris associated with the single splats. In four-point bending strain tolerance and fatigue tests, the SPPS YSZ coatings showed very little acoustic emission activity, except in the case of tensile fatigue of a coating without network cracks. Small angle X-ray scattering experiments revealed that SPPS YSZ coatings have significantly less submicron intersplat porosity than conventional plasma-sprayed coatings, and that the pore and microcrack scattering area decreases with heat treatment due to the sintering of microcracks and small pores. The SPPS alumina coatings were optimized to produce a coating with excellent corrosion protection capabilities. It was found that the hardest SPPS alumina coatings did not provide the best corrosion protection due to unique porosity defect structures associated with surface bumps in the coatings. The surface bumps were

  14. Microstructures of Yttria-Stabilized Zirconia Coatings by Plasma Spray-Physical Vapor Deposition

    NASA Astrophysics Data System (ADS)

    Li, Chenyi; Guo, Hongbo; Gao, Lihua; Wei, Liangliang; Gong, Shengkai; Xu, Huibin

    2015-02-01

    As a novel processing technology, plasma spray-physical vapor deposition (PS-PVD) has exhibited potential capability to shape the sprayed coating microstructures. In this paper, yttria-stabilized zirconia (YSZ) coatings were produced at spray distances in the range of 450-1400 mm by PS-PVD. The morphologies of the coatings, going from a denser type of layer to the columnar structure, along the axial and radial directions of the plasma plume were studied. Along the axial direction, five YSZ coating microstructures including "dense lamellar structure," "closely packed columnar structure," "quasi-columnar structure with more nanoparticles," "EB-PVD-like columnar structure," and "quasi-columnar structure with less nanoparticles" were achieved, respectively. Along the radial direction, similar microstructures of coatings were obtained. A simple structure spatial distribution model was developed for demonstrating the mapping of various YSZ coating microstructures.

  15. Porcelain-coated antenna for radio-frequency driven plasma source

    DOEpatents

    Leung, Ka-Ngo; Wells, Russell P.; Craven, Glen E.

    1996-01-01

    A new porcelain-enamel coated antenna creates a clean plasma for volume or surface-conversion ion sources. The porcelain-enamel coating is hard, electrically insulating, long lasting, non fragile, and resistant to puncture by high energy ions in the plasma. Plasma and ion production using the porcelain enamel coated antenna is uncontaminated with filament or extraneous metal ion because the porcelain does not evaporate and is not sputtered into the plasma during operation. Ion beams produced using the new porcelain-enamel coated antenna are useful in ion implantation, high energy accelerators, negative, positive, or neutral beam applications, fusion, and treatment of chemical or radioactive waste for disposal. For ion implantation, the appropriate species ion beam generated with the inventive antenna will penetrate large or small, irregularly shaped conducting objects with a narrow implantation profile.

  16. Deposition of Hard Chrome Coating onto Heat Susceptible Substrates by Low Power Microwave Plasma Spray

    NASA Astrophysics Data System (ADS)

    Redza, Ahmad; Yasui, Toshiaki; Fukumoto, Masahiro

    2016-02-01

    Microwave plasma spray requires relatively low power, which is lower than 1 kW in comparison to other plasma spraying method. Until now, we are able to deposit Cu and Hydroxyapatite coating onto heat susceptible substrate, CFRP which are difficult for conventional plasma spray due to the excessive heat input. In this paper, a hard chromium coating was deposited onto SUS304 and CFRP by a low power microwave plasma spray technique. By controlling the working gas flow rate and spraying distance, a hard chrome coating with thickness of approximately 30 μm was successfully deposited onto CFRP substrate with hardness of 1110 Hv0.05. Furthermore, the coating produced here is higher than that produced by hard chrome plating.

  17. INSTRUMENTS AND METHODS OF INVESTIGATION: Modification of material properties and coating deposition using plasma jets

    NASA Astrophysics Data System (ADS)

    Pogrebnyak, Alexander D.; Tyurin, Yu N.

    2005-05-01

    The review is concerned with the current status of research on the use of plasma jets for the modification of surface properties of metalware, as well as of investigations of doping and mass transfer of elements. The effect of thermal plasma parameters on the efficiency of surface processing of metal materials is discussed. The structure and properties of protective coatings produced by exposure to pulsed plasmas are analyzed. A new direction for the production of combined coatings is considered. Their structure and properties were studied by the example of Fe, Cu, steels, and alloys, including titanium alloys; the modification process was shown to be controllable by the action of pulsed plasma jets. The physical factors that affect the modification process and the coating deposition, and their effect on the structure and properties of metallic, ceramic - metal, and ceramic coatings were analyzed.

  18. Porcelain-coated antenna for radio-frequency driven plasma source

    DOEpatents

    Leung, K.N.; Wells, R.P.; Craven, G.E.

    1996-12-24

    A new porcelain-enamel coated antenna creates a clean plasma for volume or surface-conversion ion sources. The porcelain-enamel coating is hard, electrically insulating, long lasting, non fragile, and resistant to puncture by high energy ions in the plasma. Plasma and ion production using the porcelain enamel coated antenna is uncontaminated with filament or extraneous metal ions because the porcelain does not evaporate and is not sputtered into the plasma during operation. Ion beams produced using the new porcelain-enamel coated antenna are useful in ion implantation, high energy accelerators, negative, positive, or neutral beam applications, fusion, and treatment of chemical or radioactive waste for disposal. For ion implantation, the appropriate species ion beam generated with the inventive antenna will penetrate large or small, irregularly shaped conducting objects with a narrow implantation profile. 8 figs.

  19. Process Conditions and Microstructures of Ceramic Coatings by Gas Phase Deposition Based on Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Mauer, G.; Hospach, A.; Zotov, N.; Vaßen, R.

    2013-03-01

    Plasma spraying at very low pressure (50-200 Pa) is significantly different from atmospheric plasma conditions (APS). By applying powder feedstock, it is possible to fragment the particles into very small clusters or even to evaporate the material. As a consequence, the deposition mechanisms and the resulting coating microstructures could be quite different compared to conventional APS liquid splat deposition. Thin and dense ceramic coatings as well as columnar-structured strain-tolerant coatings with low thermal conductivity can be achieved offering new possibilities for application in energy systems. To exploit the potential of such a gas phase deposition from plasma spray-based processes, the deposition mechanisms and their dependency on process conditions must be better understood. Thus, plasma conditions were investigated by optical emission spectroscopy. Coating experiments were performed, partially at extreme conditions. Based on the observed microstructures, a phenomenological model is developed to identify basic growth mechanisms.

  20. Effect of Li coatings on coarse-grained W exposed to high flux He plasmas at high temperatures

    NASA Astrophysics Data System (ADS)

    Neff, Anton; Allain, Jean Paul; Morgan, Thomas

    2014-10-01

    Tungsten is appealing as a plasma facing component (PFC) because of its high sputter threshold, high melting temperature, and good thermal conductivity. However, when exposed to He ions at low energy and high flux, like those in a tokamak divertor, the surface microstructure changes detrimentally, creating bubbles, holes, and fuzz. Recent studies show that adding impurities (C and Be) to the He plasma can inhibit the growth of fuzz. Additionally, lithium as a PFC coating in multiple tokamaks has improved plasma performance. We investigated the effect that a thin ~500 nm Li coating had on the formation of these surface defects in W. Samples were exposed in the linear plasma device Magnum PSI, at fluxes of ~1024 m-2 s-1 and Tsurf > 700& circ; C. After irradiation, the surface of the samples were characterized with scanning electron microscopy (SEM). These results will be presented along with XPS and SIMS results investigating the survivability of the Li coating under these conditions. This work is supported by US DOE Contracts: DE-SC0010717 and DE-SC0010719.

  1. In-situ formation of multiphase deposited thermal barrier coatings

    DOEpatents

    Subramanian, Ramesh

    2004-01-13

    A multiphase ceramic thermal barrier coating is provided. The coating is adapted for use in high temperature applications in excess of about 1200.degree. C., for coating superalloy components of a combustion turbine engine. The coating comprises a ceramic single or two oxide base layer disposed on the substrate surface; and a ceramic oxide reaction product material disposed on the base layer, the reaction product comprising the reaction product of the base layer with a ceramic single or two oxide overlay layer.

  2. Microstructure and corrosion properties of thick WC composite coating formed by plasma cladding

    NASA Astrophysics Data System (ADS)

    Guozhi, Xie; Xiaolong, Song; Dongjie, Zhang; Yuping, Wu; Pinghua, Lin

    2010-08-01

    The thick Ni-coated WC coatings, in a matrix of Nickel-based alloys, were prepared on AISI 1045 steel using plasma cladding equipment. A pre-placed layer of uniform mixture, with different weight fractions of Ni-coated WC powder and Nickel-based alloy powder, on the steel substrate was melted at the high temperature of the plasma jet. The coating composition, microstructure and microhardness were analyzed by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive spectrometer (EDS) and microhardness testing. The experimental results show that the metallurgical bond was formed between the coating and substrate. The XRD results show that the coatings contain γ-Ni, carbides (such as M 23C 6 and M 7C 3) and boride (such as Fe 2B, Fe 3B phases). SEM shows that all the coatings are crack-free with lower porosity (<1%). It is found that the microhardness and the electrochemical behavior of the coatings are depended on the content of Ni-coated WC powder. The corrosion mechanism for the coatings may be due to the microgalvance corrosion between the phases in the cladding coatings.

  3. Electrocatalytically Active Nickel-Based Electrode Coatings Formed by Atmospheric and Suspension Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Aghasibeig, M.; Mousavi, M.; Ben Ettouill, F.; Moreau, C.; Wuthrich, R.; Dolatabadi, A.

    2014-01-01

    Ni-based electrode coatings with enhanced surface areas, for hydrogen production, were developed using atmospheric plasma spray (APS) and suspension plasma spray (SPS) processes. The results revealed a larger electrochemical active surface area for the coatings produced by SPS compared to those produced by APS process. SEM micrographs showed that the surface microstructure of the sample with the largest surface area was composed of a large number of small cauliflower-like aggregates with an average diameter of 10 μm.

  4. Structure, mechanical performance and electrochemical characterization of plasma sprayed SiO 2/Ti-reinforced hydroxyapatite biomedical coatings

    NASA Astrophysics Data System (ADS)

    Morks, M. F.; Fahim, N. F.; Kobayashi, A.

    2008-12-01

    For achieving an excellent bioactivity and mechanical properties, silica and titanium-reinforced hydroxyapatite composite coatings were deposited onto 304 SUS substrate by using a gas-tunnel plasma spraying system. A commercial HA powder of average size 10-45 μm was blended with fused amorphous silica and titanium powders with HA:SiO 2:Ti wt.% ratios of 75:15:10 respectively. The mixed powders have been plasma sprayed at various plasma gas flow rates (Ar) of 120, 140, 160 and 170 l/min. The morphologies and structure of the resulting coatings were investigated by scanning electron microscope, X-ray diffraction and electron dispersive spectroscopy. Hardness, abrasive wear resistance and adhesive bonding strength properties of the as-sprayed composite coatings were investigated. Silica and titanium provide reinforcement via increasing the bonding strength of HA particles and abrasion resistance. A heat treatment for the sprayed coatings was carried out at a temperature of 650 °C for 2 h in ambient oxygen and the change in the phase structure was analysed by X-ray diffraction. The results showed a formation of TiO 2 (rutile) phase due to titanium oxidation at 650 °C. On the other hand, the heat treatment enhanced the crystallinity of HA coating by transferring the non-apatite tri-calcium phosphate phase into apatite phase. The corrosion resistance measurement by polarization method confirmed the improvement of corrosion resistance of the composite HA/SiO 2/Ti coatings compared with the pure HA. However, the annealed samples showed lower corrosion resistance compared with as-sprayed samples.

  5. Formation and Stability of Impurity "snakes" in Tokamak Plasmas

    SciTech Connect

    L. Delgado-Aparicio, et. al.

    2013-01-28

    New observations of the formation and dynamics of long-lived impurity-induced helical "snake" modes in tokamak plasmas have recently been carried-out on Alcator C-Mod. The snakes form as an asymmetry in the impurity ion density that undergoes a seamless transition from a small helically displaced density to a large crescent-shaped helical structure inside q < 1, with a regularly sawtoothing core. The observations show that the conditions for the formation and persistence of a snake cannot be explained by plasma pressure alone. Instead, many features arise naturally from nonlinear interactions in a 3D MHD model that separately evolves the plasma density and temperature

  6. Performance comparison of plasma spray and physical vapor deposition BC23 coatings in the LM2500

    SciTech Connect

    Wortman, D.J.

    1985-11-01

    Operation of US Navy Component Improvement Program LM2500 engines on the GTS Callaghan has provided an at-sea test bed for evaluation of hot corrosion on gas turbine engine components. In a presentation at a previous International Conference on Metallurgical Coatings, (ICMC), comparison of several coatings applied by physical vapor deposition (PVD) techniques were compared after LM2500 service. A three-step coating BC23 consisting of PVD CoCrAl followed by codeposition of hafnium and aluminum and an electroplated platinum layer was identified as the most corrosion-resistant coating of several PVD coatings tested. In this paper, a plasma sprayed version of BC23 is compared to the three-step BC23 coating on LM2500 Stage 2 HPT blades from the GTS Callaghan. The plasma sprayed coating PBC23 was produced by an argon-shrouded plasma spray process using prealloyed CoCrAlHfPt powder. The results showed that in this application, where low temperature hot corrosion (type 2) is the predominant mode of corrosion, the plasma sprayed coatings had less attack. These results are compared to laboratory hot corrosion tests and microprobe analysis to explain the improved corrosion resistance of PBC23.

  7. Fatigue testing of plasma-sprayed thermal barrier coatings, volume 2

    NASA Technical Reports Server (NTRS)

    Cruse, T. A.; Nagy, A.; Popelar, C. F.

    1990-01-01

    A plasma sprayed thermal barrier coating for diesel engines were fatigue tested. Candidate thermal barrier coating materials were fatigue screened and a data base was generated for the selected candidate material. Specimen configurations are given for the bend fatigue tests, along with test setup, specimen preparation, test matrix and procedure, and data analysis.

  8. Broadband Plasma-Sprayed Anti-reflection Coating for Millimeter-Wave Astrophysics Experiments

    NASA Astrophysics Data System (ADS)

    Jeong, O.; Lee, A.; Raum, C.; Suzuki, A.

    2016-08-01

    We have developed a plasma-sprayed anti-reflection (AR) coating technology for millimeter-wave astrophysics experiments with cryogenic optics which achieves minimal dissipative loss and broad bandwidth and is easily and accurately applied. Plasma spraying is a coating process through which melted or heated materials are sprayed onto a substrate. The dielectric constants of the plasma-sprayed coatings were tuned between 2.7 and 7.9 by mixing hollow ceramic microspheres with alumina powder as the base material and varying the plasma energy of the spray. By spraying low loss ceramic materials with a tunable dielectric constant, we can apply multiple layers of AR coating for broadband millimeter-wave detection. At 300 K, we achieved a fractional bandwidth of 106 over 90% transmission using a three-layer AR coating. Applying ceramic coatings on ceramic lenses offers an additional benefit of preventing cryogenic delamination of the coatings. We report on methodology of coating application and measurement of uniformity, repeatability, transmission property, and cryogenic adhesion performance.

  9. D. C. Plasma-Sprayed Coatings of Nanostructured Alumina-Titania-Silica

    NASA Astrophysics Data System (ADS)

    Jiang, Xian-liang; Liu, Min

    2002-10-01

    Nanocrystalline powders of w(Al2O3) = 95%, w(TiO2) = 3%, and w(SiO2) = 2%, were reprocessed into agglomerated particles for plasma spraying, by using consecutive steps of ball milling, slurry forming, spray drying, and heat treatment. D. C. plasma was used to spray the agglomerated nanocrystalline powders, and resultant coatings were deposited on the substrate of stainless steel. Scanning electron microscopy (SEM) was used to examine the morphology of the agglomerated powders and the cross section of the alumina-titania-silica coatings. Experimental results show that the agglomerated noncrystalline particles are spherical, with a size from (10-90) μm. The flow ability of the nanocrystalline powders is greatly improved after the reprocessing. The coatings deposited by the plasma spraying are mainly of nanostructure. Unlike conventional plasma-sprayed coatings, no laminar layer could be found in the nanostructured coatings. Although the nanostructured coatings have a lower microhardness than conventional microstructured coatings, the toughness of the nanostructured ceramic coatings is significantly improved.

  10. Fabrication of Aluminum Nitride Coatings by Reactive Plasma Spraying and Evaluation of Its Property

    NASA Astrophysics Data System (ADS)

    Yamada, Motohiro; Lee, Chaechul; Yasui, Toshiaki; Fukumoto, Masahiro; Takahashi, Koyata

    Aluminum nitride (AlN) has excellent properties such as high corrosion resistance, hardness and thermal conductivity. In this study, AlN coatings were fabricated by reactive plasma spraying by using Al-AlN mixed powder for feedstock. The optimal mixing ratio of Al-AlN particles and spray conditions were investigated. Al-AlN particles were injected into Ar/N2 plasma and were deposited onto graphite substrate. It was possible to fabricate the coatings using Al-10˜40 wt.%AlN powders for feedstock. Especially, using Al-20 wt.%AlN and Al-30 wt.%AlN powders enabled to fabricate dense coatings which consisted of almost completely AlN phase. The nitride phase concentration in the coatings was controlled by RF power and N2 gas flow rate in the plasma gas. Furthermore, it became clear that the hardness of the coatings depended on the nitride concentration in the coatings. The thermal conductivity of the coating was achieved 71.2 (W/m•K). Therefore, it was possible to fabricate AlN based coatings with high thermal conductivity by reactive plasma spraying by using Al-AlN mixed powder.

  11. Composite ion-plasma coatings with nanodisperse reinforced phase: scientific and practical aspects of synthesis

    NASA Astrophysics Data System (ADS)

    Brzhozovskii, B.; Martynov, V.; Zinina, E.; Brovkova, M.

    2016-02-01

    The article describes the main aspects of the synthesis of composite coatings in the surface layer of figurine-shaped product using low-temperature plasma of combined discharge. The example of cutting tools shows the benefits of using the coatings in extreme conditions that occur in machining of materials by cutting.

  12. Broadband Plasma-Sprayed Anti-reflection Coating for Millimeter-Wave Astrophysics Experiments

    NASA Astrophysics Data System (ADS)

    Jeong, O.; Lee, A.; Raum, C.; Suzuki, A.

    2016-02-01

    We have developed a plasma-sprayed anti-reflection (AR) coating technology for millimeter-wave astrophysics experiments with cryogenic optics which achieves minimal dissipative loss and broad bandwidth and is easily and accurately applied. Plasma spraying is a coating process through which melted or heated materials are sprayed onto a substrate. The dielectric constants of the plasma-sprayed coatings were tuned between 2.7 and 7.9 by mixing hollow ceramic microspheres with alumina powder as the base material and varying the plasma energy of the spray. By spraying low loss ceramic materials with a tunable dielectric constant, we can apply multiple layers of AR coating for broadband millimeter-wave detection. At 300 K, we achieved a fractional bandwidth of 106 over 90% transmission using a three-layer AR coating. Applying ceramic coatings on ceramic lenses offers an additional benefit of preventing cryogenic delamination of the coatings. We report on methodology of coating application and measurement of uniformity, repeatability, transmission property, and cryogenic adhesion performance.

  13. Plasma immersion ion implantation and deposition of DLC coating for modification of orthodontic magnets

    NASA Astrophysics Data System (ADS)

    Wongsarat, W.; Sarapirom, S.; Aukkaravittayapun, S.; Jotikasthira, D.; Boonyawan, D.; Yu, L. D.

    2012-02-01

    This study was aimed to use the plasma immersion ion implantation and deposition (PIII-D) technique to form diamond-like carbon (DLC) thin films on orthodontic magnets to solve the corrosion problem. To search for the optimal material modification effect, PIII-D conditions including gases, processing time, and pulsing mode were varied. The formation of DLC films was confirmed and characterized with Raman spectra. The intensity of the remnant magnetic field of the magnets and the hardness, adhesion and thickness of the thin films were then measured. A corrosion test was carried out using clinic dental fluid. Improved benefits including a satisfying hardness, adhesion, remnant magnetic strength and corrosion resistance of the DLC coating could be achieved by using a higher interrupting time ratio and shorter processing time.

  14. Formation of Solution-derived Hydroxyapatite Coatings on Titanium Alloy in the Presence of Magnetron-sputtered Alumina Bond Coats

    PubMed Central

    Zykova, Anna; Safonov, Vladimir; Yanovska, Anna; Sukhodub, Leonid; Rogovskaya, Renata; Smolik, Jerzy; Yakovin, Stas

    2015-01-01

    Hydroxyapatite Ca10(PO4)6(OH)2 (HAp) and calcium phosphate ceramic materials and coatings are widely used in medicine and dentistry because of their ability to enhance the tissue response to implant surfaces and promote bone ingrowth and osseoconduction processes. The deposition conditions have a great influence on the structure and biofunctionality of calcium phosphate coatings. Corrosion processes and poor adhesion to substrate material reduce the lifetime of implants with calcium phosphate coatings. The research has focused on the development of advanced methods to deposit double-layered ceramic oxide/calcium phosphate coatings by a hybrid technique of magnetron sputtering and thermal methods. The thermal method can promote the crystallization and the formation of HAp coatings on titanium alloy Ti6Al4V substrates at low temperature, based on the principle that the solubility of HAp in aqueous solutions decreases with increasing substrate temperature. By this method, hydroxyapatite directly coated the substrate without precipitation in the initial solution. Using a thermal substrate method, calcium phosphate coatings were prepared at substrate temperatures of 100-105 oC. The coated metallic implant surfaces with ceramic bond coats and calcium phosphate layers combine the excellent mechanical properties of metals with the chemical stability of ceramic materials. The corrosion test results show that the ceramic oxide (alumina) coatings and the double-layered alumina-calcium phosphate coatings improve the corrosion resistance compared with uncoated Ti6Al4V and single-layered Ti6Al4V/calcium phosphate substrates. In addition, the double-layered alumina/hydroxyapatite coatings demonstrate the best biocompatibility during in vitro tests. PMID:25893018

  15. Formation of Solution-derived Hydroxyapatite Coatings on Titanium Alloy in the Presence of Magnetron-sputtered Alumina Bond Coats.

    PubMed

    Zykova, Anna; Safonov, Vladimir; Yanovska, Anna; Sukhodub, Leonid; Rogovskaya, Renata; Smolik, Jerzy; Yakovin, Stas

    2015-01-01

    Hydroxyapatite Ca10(PO4)6(OH)2 (HAp) and calcium phosphate ceramic materials and coatings are widely used in medicine and dentistry because of their ability to enhance the tissue response to implant surfaces and promote bone ingrowth and osseoconduction processes. The deposition conditions have a great influence on the structure and biofunctionality of calcium phosphate coatings. Corrosion processes and poor adhesion to substrate material reduce the lifetime of implants with calcium phosphate coatings. The research has focused on the development of advanced methods to deposit double-layered ceramic oxide/calcium phosphate coatings by a hybrid technique of magnetron sputtering and thermal methods. The thermal method can promote the crystallization and the formation of HAp coatings on titanium alloy Ti6Al4V substrates at low temperature, based on the principle that the solubility of HAp in aqueous solutions decreases with increasing substrate temperature. By this method, hydroxyapatite directly coated the substrate without precipitation in the initial solution. Using a thermal substrate method, calcium phosphate coatings were prepared at substrate temperatures of 100-105 (o)C. The coated metallic implant surfaces with ceramic bond coats and calcium phosphate layers combine the excellent mechanical properties of metals with the chemical stability of ceramic materials. The corrosion test results show that the ceramic oxide (alumina) coatings and the double-layered alumina-calcium phosphate coatings improve the corrosion resistance compared with uncoated Ti6Al4V and single-layered Ti6Al4V/calcium phosphate substrates. In addition, the double-layered alumina/hydroxyapatite coatings demonstrate the best biocompatibility during in vitro tests. PMID:25893018

  16. Tailored plasma sprayed MCrAlY coatings for aircraft gas turbine applications

    NASA Technical Reports Server (NTRS)

    Pennisi, F. J.; Gupta, D. K.

    1981-01-01

    Eighteen plasma sprayed coating systems, nine based on the NiCoCrAly chemistry and nine based on the CoCrAly composition, were evaluated to identify coating systems which provide equivalent or superior life to that shown by the electron beam physical vapor deposited NiCoCrAly and CoCrAly coatings respectively. NiCoCrAly type coatings were examined on a single crystal alloy and the CoCrAly based coatings were optimized on the B1900+ Hf alloy. Cyclic burner rig oxidation and hot corrosion and tensile ductility tests used to evaluate the various coating candidates. For the single crystal alloy, a low pressure chamber plasma sprayed NiCoCrAly + Si coating exhibited a 2x oxidation life improvement at 1394 K (2050 F) over the vapor deposited NiCoCrAly material while showing equivalent tensile ductility. A silicon modified low pressure chamber plasma sprayed CoCrAly coating was found to be more durable than the baseline vapor deposited CoCrAly coating on the B1900+ Hf alloy.

  17. Improved plasma sprayed MCrAlY coatings for aircraft gas turbine applications

    NASA Technical Reports Server (NTRS)

    Pennisi, F. J.; Gupta, D. K.

    1981-01-01

    Eighteen plasma sprayed coating systems, nine based on the NiCoCrAlY chemistry and nine based on the CoCrAlY composition, were evaluated to identify coating systems which will provide equivalent or superior life to that shown by the electron beam physical vapor deposited NiCoCrAlY and CoCrAlY coatings respectively. NiCoCrAlY-type coatings were examined on a single crystal alloy and the CoCrAlY based coatings were optimized on the B1900 + Hf alloy. Cyclic burner rig oxidation and hot corrosion and tensile ductility tests were used to evaluate the various coating candidates. For the single crystal alloy, a low pressure chamber plasma sprayed NiCoCrAlY + Si coating exhibited a 2X oxidation life improvement at 1121 C (2050 F) over the vapor deposited NiCoCrAlY material while showing equivalent tensile ductility. A silicon modified low pressure chamber plasma sprayed CoCrAlY coating was found to be more durable than the baseline vapor deposited CoCrAlY coating on the B1900 + Hf alloy.

  18. Failure of PVD/plasma sprayed thermal barrier coatings during thermal cycling

    SciTech Connect

    Teixeria, V.; Andritschky, M.; Gruhn, H.; Mallener, W.; Buchkremer, H.; Stoever, D.

    1995-12-31

    ZrO{sub 2}7Y{sub 2}O{sub 3} plasma sprayed coatings (PS top coating) were applied on high temperature Ni-based alloys precoated by Physical Vapor Deposition with a thin, dense, stabilized zirconia coating (PVD bond coat). The PS coatings were applied by Atmospheric Plasma Spraying (APS) and Inert gas Plasma Spraying (IPS at 2 bar) for different substrate temperatures. The thermal barrier coatings (TBCs) were tested by furnace isothermal cycling and flame thermal cycling at maximum temperatures between 1,000 C and 1,150 C. The temperature gradients within the duplex PVD/PS thermal barrier coatings during the thermal cycling process were modeled using an unsteady heat transfer program. This modeling enables the authors to calculate the transient thermal strains and stresses which contribute to a better understanding of the failure mechanisms of the TBC during thermal cycling. They have also studied experimentally the adherence and failure modes of these coating systems during this high temperature testing. The TBC failure mechanism during thermal cycling is discussed in the light of coating transient stresses and substrate oxidation.

  19. Phase transformation of alumina coating by plasma assisted tempering of aluminized P91 steels

    NASA Astrophysics Data System (ADS)

    Jamnapara, N. I.; Mukherjee, S.; Khanna, A. S.

    2015-09-01

    α-Al2O3 coating on aluminized surfaces are considered candidate coatings for blanket applications in fusion reactor. In order to generate α-Al2O3, aluminized P91 steel samples were subjected to normalizing and tempering treatments at 980 °C and 750 °C respectively. Oxygen plasma has been used during tempering treatment of aluminized P91 steel samples at 750 °C for 1 h. The resulting alumina coating on plasma tempered samples were compared with those of thermally tempered samples. The alumina films were characterized using XRD, XPS, and SEM-EDS techniques. Results indicate that the thermally tempered samples had θ-Al2O3 coating while the plasma tempered samples had α-Al2O3 coating after heat treatment. Such transformation of alumina phase was not visible without plasma. A hypothesis of θ to α-Al2O3 transformation in plasma is proposed. This paper emphasizes the role of plasma processing on generation of an improved insulation coating for TBM applications in fusion reactors.

  20. Enhancement of Functional Ceramic Coating Performance by Gas Tunnel Type Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Kobayashi, Akira

    2016-02-01

    A high-precision plasma system has been pursued for advanced thermal processing. The gas tunnel type plasma jet device developed by the author exhibits high energy density and also high efficiency. Among its various applications is the plasma spraying of ceramics such as Al2O3 and ZrO2. The performance of these ceramic coatings is superior to conventional ones. Properties such as the mechanical and chemical properties of the zirconia coatings were reported in previous studies. In this study, the enhancement of the performance of functional ceramic coatings by the gas tunnel type plasma spraying method was carried out using different powders. Results show that the alumina/zirconia composite system exhibited improvements of mechanical properties and corrosion resistance. The alumina/zirconia composite coating has the potential for use as a high functionally graded thermal barrier coating. Another application of the gas tunnel type plasma is for surface modification of metals. As an example, TiN films were formed in 5 s and, thick TiN coatings were easily obtained by gas tunnel type plasma reactive spraying.

  1. Effects of Feedstock Decomposition and Evaporation on the Composition of Suspension Plasma-Sprayed Coatings

    NASA Astrophysics Data System (ADS)

    Mauer, G.; Schlegel, N.; Guignard, A.; Vaßen, R.; Guillon, O.

    2015-10-01

    Emerging new applications and growing demands of plasma-sprayed coatings have initiated the development of new plasma spray processes. One of them is suspension plasma spraying (SPS). The use of liquid feedstock such as suspensions yields higher flexibility compared to the conventional atmospheric plasma spray processes as even submicron-to nano-sized particles can be processed. This allows achieving particular microstructural features, e.g., porous segmented or columnar-structured thermal barrier coatings. To exploit the potentials of such novel plasma spray processes, the plasma-feedstock interaction must be understood better. In this study, decomposition and evaporation of feedstock material during SPS were investigated, since particular difficulties can occur with respect to stoichiometry and phase composition of the deposits. Plasma conditions were analyzed by optical emission spectroscopy (OES). Experimental results are given, namely for gadolinium zirconate and for lanthanum strontium cobalt ferrite deposition. Moreover, the applied OES approach is validated by comparison with the simpler actinometry method.

  2. Phase transformation and wear studies of plasma sprayed yttria stabilized zirconia coatings containing various mol% of yttria

    SciTech Connect

    Aruna, S.T. Balaji, N.; Rajam, K.S.

    2011-07-15

    Plasma sprayable grade zirconia powders doped with various mol% of yttria (0, 2, 3, 4, 6, 8 and 12 mol%) were synthesized by a chemical co-precipitation route. The coprecipitation conditions were adjusted such that the powders possessed good flowability in the as calcined condition and thus avoiding the agglomeration step like spray drying. Identical plasma spray parameters were used for plasma spraying all the powders on stainless steel plates. The powders and plasma sprayed coatings were characterized by X-ray diffractometry, Scanning Electron Microscopy and Raman spectroscopy. Zirconia powders are susceptible to phase transformations when subjected to very high temperatures during plasma spraying and XRD is insensitive to the presence of some non crystalline phases and hence Raman spectroscopy was used as an important tool. The microstructure of the plasma sprayed coatings showed a bimodal distribution containing fully melted and unmelted zones. The microhardness and wear resistance of the plasma sprayed coatings were determined. Among the plasma sprayed coatings, 3 mol% yttria stabilized zirconia coating containing pure tetragonal zirconia showed the highest wear resistance. - Research Highlights: {yields} Preparation plasma sprayable YSZ powders without any agglomeration process and plasma spraying {yields} Phase transformation studies of plasma sprayed YSZ coatings by XRD and Raman spectroscopy {yields} Microstructure of the plasma sprayed coatings exhibited bimodal distribution {yields} Plasma sprayed 3 mol% YSZ coating exhibited the highest wear resistance {yields} Higher wear resistance is due to the higher fracture toughness of tetragonal 3 mol% YSZ phase.

  3. Wide-temperature-spectrum self-lubricating coatings prepared by plasma spraying

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.

    1979-01-01

    Self-lubricating, multicomponent coatings, which lubricate over a wide range of operating conditions, are described. The coatings were successfully applied by plasma-spraying mixed powders onto superalloy substrates. They were evaluated in friction and wear experiments, and in sliding contact bearing tests. These coatings are wear resistant by virtue of their self lubricating characteristics rather than because of extreme hardness; a further benefit is low friction. Experiments with simple pin on disk sliding specimens and oscillating plain cylindrical bearing tests were performed to evaluate the tribological properties of the coatings. It was shown that coatings of nichrome, glass and calcium fluoride are self-lubricating from about 500 to 900 C, but give high friction at the lower temperatures. The addition of silver to the coating composition improved the low temperature bearing properties and resulted in coatings which are self-lubricating from cryogenic temperatures to at least 870 C; they are therefore, wide temperature spectrum, self-lubricating compositions.

  4. Influence of NH4Cl Powder Addition for Fabrication of Aluminum Nitride Coating in Reactive Atmospheric Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Shahien, Mohammed; Yamada, Motohiro; Yasui, Toshiaki; Fukumoto, Masahiro

    2011-01-01

    Reactive plasma spray is the key to fabricating aluminum nitride (AlN) thermally sprayed coatings. It was possible to fabricate AlN/Al composite coatings using atmospheric plasma spray process through plasma nitriding of Al powders (Al 30 μm). The nitriding reaction and the AlN content could be improved by controlling the spray distance and the feedstock powder particle size. Increasing the spray distance and/or using smaller particle size of Al powders improved the in-flight nitriding reaction. However, it was difficult to fabricate thick and dense AlN coatings with an increase in the spray distance and/or when using fine particles. Thus, the coatings thickness was suppressed because of the complete nitriding of some particles (formation of AlN particles) during flight, which prevents the particle deposition. Furthermore, the excessive vaporization of Al fine particles (due to increased particle temperature) decreased the deposition efficiency. To fabricate thick AlN coatings in the reactive plasma spray process, improving the nitriding reaction of the large Al particles at short spray distance is required to decrease the vaporization of Al particles during flight. This study investigated the influence of adding ammonium chloride (NH4Cl) powders on the nitriding process of large Al powders and on the microstructure of the fabricated coatings. It was possible to fabricate thick AlN coatings at 100 mm spray distance with small addition of NH4Cl powders to the Al feedstock powders (30 μm). Addition of NH4Cl to the starting Al powders promoted the formation of AlN through changing the reaction path to vapor-phase nitridation chlorination-nitridation sequences as confirmed by the thermodynamic analysis of possible intermediate reactions. This changes the nitriding reaction to a mild way, so it is more controlled with no explosive mode and with relatively low heating rates. Thus, NH4Cl acts as a catalyst, nitrogen source, and diluent agent. Furthermore, the evolved

  5. Analysis of scattering wave for a conducting cylinder coated with eccentric plasma

    NASA Astrophysics Data System (ADS)

    Yin, Bo; Yang, Feng; Hao, Honggang; Li, Changyong

    2013-05-01

    Object coated with plasma has stimulated great interests of many people because of its stealth capability. The study on a conducting cylinder coated with coaxial plasma is very much, but there are little works on a conducting cylinder coated with eccentric plasma. In this article, a model for a conducting cylinder coated with eccentric unmagnetized plasma is set up, the scattering cross section of the object cylinder is studied by adopting the superposition of cylindrical wave functions and the coordinate transformation, where these wave functions are the solutions of Maxwell's equations with boundary conditions in cylindrical coordinates. The results show that the radar cross section for a conducting cylinder coated with eccentric plasma in every direction decrease obviously with an increase of the distance between two eccentric axes, but is almost not impacted by electron-neutral collision frequency of plasma, and the backscattering cross section of the target reduce with the increase of electron density. Comparing with the coaxial model, the backscattering cross section of the eccentric model has a smaller value in a wide frequency band. This is of significance for the target plasma stealth technology in practice.

  6. Sintering and Interface Strain Tolerance of Plasma-Sprayed Thermal and Environmental Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Leissler, George W.; Miller, Robert A.

    2003-01-01

    Ceramic thermal and environmental barrier coatings will be more aggressively designed to protect gas turbine engine hot section SiC/SiC Ceramic Matrix Composite (CMC) components in order to meet future engine higher fuel efficiency and lower emission goals. A coating system consisting of a zirconia-based oxide topcoat (thermal barrier) and a mullite/BSAS silicate inner coat (environmental barrier) is often considered a model system for the CMC applications. However, the coating sintering, and thermal expansion mismatch between the zirconia oxide layer and the silicate environmental barrier/CMC substrate will be of major concern at high temperature and under thermal cycling conditions. In this study, the sintering behavior of plasma-sprayed freestanding zirconia-yttria-based thermal barrier coatings and mullite (and/or barium-strontium-aluminosilicate, i.e., BSAS) environmental barrier coatings was determined using a dilatometer in the temperature range of 1200-1500 C. The effects of test temperature on the coating sintering kinetics were systematically investigated. The plasma-sprayed zirconia-8wt.%yttria and mullite (BSAS) two-layer composite coating systems were also prepared to quantitatively evaluate the interface strain tolerance of the coating system under thermal cycling conditions based on the dilatomentry. The cyclic response of the coating strain tolerance behavior and interface degradation as a function of cycle number will also be discussed.

  7. Nano-structural bioactive gradient coating fabricated by computer controlled plasma-spraying technology.

    PubMed

    Ning, C Y; Wang, Y J; Lu, W W; Qiu, Q X; Lam, R W M; Chen, X F; Chiu, K Y; Ye, J D; Wu, G; Wu, Z H; Chow, S P

    2006-10-01

    The poor mechanical property of hydroxyapatite was the major problem for load bearing and implant coating in clinical applications. To overcome this weakness, a bioactive gradient coating with a special design composition of hydroxyapatite (HA), ZrO2, Ti, bioglass was developed. This 120 microm coating with an upper layer of 30-50 microm porous HA produced by computer controlled plasma spraying which maintained energy level of the plasma which ensure proper melting of powder. The crystal size of the coating was 18.6-26.2 nm. Transformation of t-ZrO2 to m-ZrO2 reduced the thermal stress that weakened the coating and lowered down interfacial strength of the coating and metal substrate. Thermal stress of sprayed coating was 16.4 MPa which was much smaller than the sample without thermal treatment of 67.1 MPa. Interfacial strength between the coating and metal substrate was 53 MPa which is much higher than conventional Hydroxyapatite coating. Based on XRD analysis crystallinity of HA approached 98%. Therefore, high temperature treatment improved long term stability of the coating through improved crystallinity of hydroxyapatite and reduced other impure calcium phosphate phase. PMID:16977384

  8. Oxygen Plasma Interactions with Molybdenum: Formation of Volatile Molybdenum Oxides

    NASA Astrophysics Data System (ADS)

    Saburi, Tei; Murata, Hirotoshi; Suzuki, Tatsuya; Fujii, Yasuhiko; Kiuchi, Kiyoshi

    The oxidation of molybdenum by oxygen plasma was studied. The oxygen plasma was discharged by helicon wave at the frequency of 18.1 MHz and at the power of 200W. The weight change of molybdenum in oxygen plasma was measured at 400 °C and at oxygen pressure of 5 Pa. The specimen was found to be oxidized and to lose it's weight drastically with the oxygen plasma, while the weight change of the specimen in the oxidation without plasma was not observed under the same conditions. The energetic species of oxygen atoms generated by rf plasma is regarded to accelerate the oxidation of molybdenum and the oxidation leads to the formation of volatile molybdenum trioxide at the surface.

  9. Advancements in predictive plasma formation modeling

    NASA Astrophysics Data System (ADS)

    Purvis, Michael A.; Schafgans, Alexander; Brown, Daniel J. W.; Fomenkov, Igor; Rafac, Rob; Brown, Josh; Tao, Yezheng; Rokitski, Slava; Abraham, Mathew; Vargas, Mike; Rich, Spencer; Taylor, Ted; Brandt, David; Pirati, Alberto; Fisher, Aaron; Scott, Howard; Koniges, Alice; Eder, David; Wilks, Scott; Link, Anthony; Langer, Steven

    2016-03-01

    We present highlights from plasma simulations performed in collaboration with Lawrence Livermore National Labs. This modeling is performed to advance the rate of learning about optimal EUV generation for laser produced plasmas and to provide insights where experimental results are not currently available. The goal is to identify key physical processes necessary for an accurate and predictive model capable of simulating a wide range of conditions. This modeling will help to drive source performance scaling in support of the EUV Lithography roadmap. The model simulates pre-pulse laser interaction with the tin droplet and follows the droplet expansion into the main pulse target zone. Next, the interaction of the expanded droplet with the main laser pulse is simulated. We demonstrate the predictive nature of the code and provide comparison with experimental results.

  10. Bow shock formation in a complex plasma.

    PubMed

    Saitou, Y; Nakamura, Y; Kamimura, T; Ishihara, O

    2012-02-10

    A bow shock is observed in a two-dimensional supersonic flow of charged microparticles in a complex plasma. A thin conducting needle is used to make a potential barrier as an obstacle for the particle flow in the complex plasma. The flow is generated and the flow velocity is controlled by changing a tilt angle of the device under the gravitational force. A void, microparticle-free region, is formed around the potential barrier surrounding the obstacle. The flow is bent around the leading edge of the void and forms an arcuate structure when the flow is supersonic. The structure is characterized by the bow shock as confirmed by a polytropic hydrodynamic theory as well as numerical simulation. PMID:22401079

  11. Investigation on the suitability of plasma sprayed Fe Cr Al coatings as tritium permeation barrier

    NASA Astrophysics Data System (ADS)

    Fazio, C.; Stein-Fechner, K.; Serra, E.; Glasbrenner, H.; Benamati, G.

    1999-08-01

    Results on the fabrication of a tritium permeation barrier by spraying Fe-Cr-Al powders are described. The sprayed coatings were deposited at temperatures below the Ac1 temperature of the ferritic-martensitic steel substrate and no post-deposition heat treatment was applied. The aim of the investigation was the determination of the efficiency of the coatings to act as tritium permeation barrier. Metallurgical investigations as well as hydrogen isotope permeation measurements were carried out onto the produced coatings. The depositions were performed on ferritic-martensitic steels by means of three types of spray techniques: high velocity oxy fuel, air plasma spray and vacuum plasma spray.

  12. Hydrophobic coating of solid materials by plasma-polymerized thin film using tetrafluoroethylene

    NASA Technical Reports Server (NTRS)

    Hozumi, K.; Kitamura, K.; Kitade, T.

    1980-01-01

    Glass slides were coated with plasma-polymerized tetrafluoroethylene films of different thickness using the glow discharge technique in a tube-shaped chamber, and the plasma conditions, film growth rates, light permeability of the polymer films, and particle bond strength in the polymer films were studied. Ashed sections of mouse organs and ashed bacillus spores were also coated to give them hydrophobic treatment without damaging their shapes or appearance. The hydrophobic coating of the specimens was successful, and the fine ash patterns were strongly fixed onto the glass slides, making permanent preparations.

  13. New generation of plasma-sprayed mullite coatings on silicon carbide

    NASA Technical Reports Server (NTRS)

    Lee, Kang N.; Miller, Robert A.; Jacobson, Nathan S.

    1995-01-01

    Mullite is promising as a protective coating for silicon-based ceramics in aggressive high-temperature environments. Conventionally plasma-sprayed mullite on SiC tends to crack and debond on thermal cycling. It is shown that this behavior is due to the presence of amorphous mullite in the conventionally sprayed mullite. Heating the SiC substrate during the plasma spraying eliminated the amorphous phase and produced coatings with dramatically improved properties. The new coating exhibits excellent adherence and crack resistance under thermal cycling between room temperature and 1000 to 1400 C. Preliminary tests showed good resistance to Na2CO3-induced hot corrosion.

  14. Dynamics of Lane Formation in Driven Binary Complex Plasmas

    SciTech Connect

    Suetterlin, K. R.; Ivlev, A. V.; Raeth, C.; Thomas, H. M.; Rubin-Zuzic, M.; Morfill, G. E.; Wysocki, A.; Loewen, H.; Goedheer, W. J.; Fortov, V. E.; Lipaev, A. M.; Molotkov, V. I.; Petrov, O. F.

    2009-02-27

    The dynamical onset of lane formation is studied in experiments with binary complex plasmas under microgravity conditions. Small microparticles are driven and penetrate into a cloud of big particles, revealing a strong tendency towards lane formation. The observed time-resolved lane-formation process is in good agreement with computer simulations of a binary Yukawa model with Langevin dynamics. The laning is quantified in terms of the anisotropic scaling index, leading to a universal order parameter for driven systems.

  15. Thermal barrier coating life and isothermal oxidation of low-pressure plasma-sprayed bond coat alloys

    NASA Technical Reports Server (NTRS)

    Brindley, W. J.; Miller, R. A.

    1990-01-01

    The paper investigates the isothermal oxidation kinetics of Ni-35Cr-6Al-0.95Y, Ni-18Cr-12Al-0.3Y, and Ni-16Cr-6Al-0.3Y low-pressure plasma-sprayed bond coat alloys and examines the effect of these alloys on the thermal barrier coating (TBC) cyclic life. TBC life was examined by cycling substrates coated with the different bond coats and a ZrO2-7 wt pct Y2O3 TBC in an air-rich burner rig flame between 1150 C and room temperature. The oxidation kinetics of the three bond coat alloys was examined by isothermal oxidation of monolithic NJiCrAlY coupons at 1083 C. The Ni-35Cr-6Al-0.95Y alloy exhibits comparatively high isothermal oxidation weight gains and provides the longest TBC life, whereas the Ni-16Cr-6Al-0.3Y alloy had the lowest weight gains and provided the shortest TBC life. The results show that, although bond coat oxidation is known to have a strong detrimental effect on TBC life, it is not the only bond coat factor that determines TBC life.

  16. Droplet Formation in Wire Array Plasmas

    NASA Astrophysics Data System (ADS)

    de Groot, J. S.; Rosenthal, S.; Cochrane, K.; Haill, T.; Mehlhorn, T.

    2003-10-01

    Wires in high power z-pinch wire array implosions are heated so rapidly that the liquid metal is heated beyond the normal boiling temperature and becomes metastable. The metastable liquid is heated to a point close to the spinodal, where explosive, homogeneous boiling rapidly ( ns) transforms the liquid to a mixed phase consisting of liquid fragments, droplets, and vapor. It is important to understand this process since the metastable liquid and the mixed state have an EOS and resistivity that can be quite different than equilibrium models. In addition, the liquid droplets can pass through the confining magnetic field so that mass is left behind the imploding plasma. We have modified the 3-D MHD code Alegra to incorporate of the nonequilibrium state. Initial 1-D Alegra calculations of the heating of a tungsten wire indicates that the explosive boiling occurs first near the outside of the plasma and then occurs successively into the center of the plasma. We are also using models to calculate the dynamics of the mixed state and to predict the fraction of the mass that is left behind. Sandia is a multiprogram laboratory operated by Sandia Corporation, a Lockheed-Martin Company, for the United States Department of Energy Under Contract DE-AC04-94AL85000.

  17. Source gas depletion in narrow metal tube during internal DLC coating with microwave-excited high-density near plasma

    NASA Astrophysics Data System (ADS)

    Matsui, Ryosuke; Kosaka, Hiroyuki; Umehara, Noritsugu

    2012-10-01

    In internal DLC (Diamond-Like Carbon) coating to mm-sized narrow metal tubes by using MVP (Microwave-sheath Voltage combination Plasma) method, axially uniform distribution of film thickness can be obtained by repeating the depletion and homogenization of source gas in a coated tube during plasma-on time Ton and plasma-off time Toff of pulsed plasma generation, respectively. DLC was deposited to the inner surface of a stainless-steel tube 4.4 mm in inner diameter and 50 mm in length with small holes of φ=0.4 mm fabricated at every 10 mm, where the flow rates of Ar and methane were controlled to be 14 and 2 sccm, respectively, at a total gas pressure of 80 Pa. A pulsed negative voltage of --200 V was applied to the tube at a pulse frequency of 10 Hz and duty ratio of 3.2%, synchronizing a pulsed injection of 2.45-GHz microwaves at the same pulse frequency (Ton=3.2 ms and Toff=96.8 ms). The high-speed camera image showed that the emission (696, 706 nm) from Ar atom was approximately constant during plasma-on time. On the other hand, the emission (468-474 nm) from C2 dimer was decreased until Ton =1.5 ms, and then converged in a constant value; this is ascribed to the consumption of CH4 gas which is considered to be a main source of C2 dimer formation.

  18. Plasma Spray-Physical Vapor Deposition (PS-PVD) of Ceramics for Protective Coatings

    NASA Technical Reports Server (NTRS)

    Harder, Bryan J.; Zhu, Dongming

    2011-01-01

    In order to generate advanced multilayer thermal and environmental protection systems, a new deposition process is needed to bridge the gap between conventional plasma spray, which produces relatively thick coatings on the order of 125-250 microns, and conventional vapor phase processes such as electron beam physical vapor deposition (EB-PVD) which are limited by relatively slow deposition rates, high investment costs, and coating material vapor pressure requirements. The use of Plasma Spray - Physical Vapor Deposition (PS-PVD) processing fills this gap and allows thin (< 10 microns) single layers to be deposited and multilayer coatings of less than 100 microns to be generated with the flexibility to tailor microstructures by changing processing conditions. Coatings of yttria-stabilized zirconia (YSZ) were applied to NiCrAlY bond coated superalloy substrates using the PS-PVD coater at NASA Glenn Research Center. A design-of-experiments was used to examine the effects of process variables (Ar/He plasma gas ratio, the total plasma gas flow, and the torch current) on chamber pressure and torch power. Coating thickness, phase and microstructure were evaluated for each set of deposition conditions. Low chamber pressures and high power were shown to increase coating thickness and create columnar-like structures. Likewise, high chamber pressures and low power had lower growth rates, but resulted in flatter, more homogeneous layers

  19. Remaining Fatigue Life Assessment of Plasma Sprayed Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Robin, Philippe; Gitzhofer, François; Fauchais, Pierre; Boulos, Maher

    2010-09-01

    Ceramic functional coatings are frequently applied to structural materials, covering a wide range of thermomechanical and electrochemical applications. The main limiting feature is their reliability when subjected to cyclic transient thermal stresses. The study described in this article is a continuation of earlier research study focused on acoustic emission (AE) monitoring of the thermomechanical aging effects in ceramic coatings. Here, emphasis is placed on the usefulness of combining AE short-term monitoring with finite element modeling (FEM) to predict the performance of such coatings when subjected to cyclic thermal loads. The FEM study presented in this article is based on a three-dimensional, time-dependent approach, of the stress fields that developed within the coatings during the post-deposition cooling step and the thermal cycling. Experiments were conducted using yttrium-stabilized zirconia (YSZ) and Alumina (Al2O3) ceramic coatings combined with a NiCr-based intermetallic bond coat.

  20. Formation of tunable graphene oxide coating with high adhesion.

    PubMed

    Lin, Liangxu; Wu, Huaping; Green, Stephen J; Crompton, Joanna; Zhang, Shaowei; Horsell, David W

    2016-02-10

    Graphene oxide (GO) can be applied as a coating on metals, but few of these coatings have an adhesion suitable for practical applications. We demonstrate here how to form a GO coating on metals with a high adhesion (∼10.6 MPa) and tuneable surface, which can be further applied using similar/modified techniques for special applications (e.g. anti-corrosion and anti-biofouling). PMID:26814138

  1. Use of plasma sprayed coatings as surface treatments for aluminum adherends

    SciTech Connect

    Davis, G.D.; Whisnant, P.L.; Groff, G.B.

    1996-12-31

    Surface treatments for metal adherends prior to adhesive bonding typically use chromates and/or strong acids and bases. Such materials are hazardous to personnel and harmful to the environment following disposal. To reduce release of these substances into the environment and lower disposal costs, plasma spray treatments are being developed as surface treatments for aluminum adherends. These treatments eliminate liquid and gaseous wastes and provide bond strength and durability comparable to that provided by the conventional chemical treatments. They have other potential advantages of being more suited for repair/refurbishment and less sensitive to metallurgical differences from alloy to alloy. Plasma sprayed coatings are used in a variety of applications where a coating tailored for specific properties is needed that may or may not be chemically or structurally similar to the base substrate. Plasma spraying has been shown to provide excellent high-temperature bond performance with titanium (unlike conventional oxidation treatments) and durability approaching that of phosphoric acid anodization for aluminum. Success has also been reported using other coatings on aluminum, titanium, and steel. Plasma spraying has the important advantage of versatility. A wide range of coatings (metals, ceramics, and polymers) can be deposited onto an equally wide range of substrates, and the coating properties can be optimized for a given application, independent of the substrate. Because of this versatility, plasma-sprayed coatings have been used for wear resistance, thermal barriers, EMI/RF shielding, corrosion resistance, slip/slide resistance, and biocompatibility in addition to adhesion.

  2. In vitro biological response of plasma electrolytically oxidized and plasma-sprayed hydroxyapatite coatings on Ti-6Al-4V alloy.

    PubMed

    Yeung, Wing Kiu; Reilly, Gwendolen C; Matthews, Allan; Yerokhin, Aleksey

    2013-08-01

    Plasma electrolytic oxidation (PEO) is a relatively new surface modification process that may be used as an alternative to plasma spraying methods to confer bioactivity to Ti alloy implants. The aim of this study was to compare physical, chemical and biological surface characteristics of two coatings applied by PEO processes, containing different calcium phosphate (CaP) and titanium dioxide phases, with a plasma-sprayed hydroxyapatite (HA) coating. Coating characteristics were examined by X-ray diffraction, energy dispersive X-ray spectroscopy, scanning electron microscopy, surface profilometry, and wettability tests. The biological properties were determined using the human osteoblastic cell line MG-63 to assess cell viability, calcium and collagen synthesis. The tests showed that PEO coatings are significantly more hydrophilic (6%) and have 78% lower surface roughness (Ra) than the plasma-sprayed coatings. Cell behavior was demonstrated to be strongly dependent on the phase composition and surface distribution of elements in the PEO coating. MG-63 viability for the TiO2 -based PEO coating containing amorphous CaPs was significantly lower than that for the PEO coating containing crystalline HA and the plasma-sprayed coating. However, collagen synthesis on both the CaP and the TiO2 PEO coatings was significantly higher (92% and 71%, respectively) than on the plasma-sprayed coating after 14 days. PEO has been demonstrated to be a promising method for coating of orthopedic implant surfaces. PMID:23529912

  3. Tungsten Coating on Low Activation Vanadium Alloy by Plasma Spray Process

    SciTech Connect

    Nagasaka, Takuya; Muroga, Takeo; Noda, Nobuaki; Kawamura, Masashi; Ise, Hideo; Kurishita, Hiroaki

    2005-05-15

    Tungsten (W) coating on fusion candidate V-4Cr-4Ti (NIFS-HEAT-2) substrate was demonstrated with plasma spray process for the purpose of applying to protection of the plasma facing surface of a fusion blanket. Increase in plasma input power and temperature of the substrate was effective to reduce porosity of the coating, but resulted in hardening of the substrate and degradation of impact property at 77 K. The hardening seemed to be due to contamination with gaseous impurities and deformation by thermal stress during the coating process. Since all the samples showed good ductility at room temperature, further heating seems to be acceptable for the vanadium substrate. The fracture stress of the W coating was estimated from bending tests as at least 313 MPa, which well exceeds the design stress for the vanadium structure in fusion blanket.

  4. Comparison of different hard, metal-like coatings sprayed by plasma and detonation gun processes

    SciTech Connect

    Vuoristo, P.; Niemi, K.; Maentylae, T.; Berger, L.M.; Nebelung, M.

    1995-12-31

    Structure and wear properties of atmospheric plasma sprayed and detonation gun sprayed coatings prepared from an experimental (Ti,Mo)C-28.4%NiCo powder were compared to coatings sprayed from commercially available WC-12%Co and Cr{sub 3}C{sub 2}-25%NiCr powders. All powders had an agglomerated (spray dried) and sintered structure and nearly the same content of the metallic binder of approximately 20 vol.-%. The powders were characterized by SEM (morphology and cross-sections) and X-ray diffraction (phase composition). The coatings were studied by optical microscope, microhardness measurements, X-ray diffraction analysis and by abrasion and erosion wear tests. The X-ray diffraction patterns of the coatings show that the (Ti,Mo)C-28.4%NiCo powder is characterized by high phase stability in both spray processes, whereas the WC-12%Co powder is prone to significant phase transformations during spraying. The results clearly show the high potential of the experimental (Ti,Mo)C-28.4%NiCo coatings in substituting the conventional systems in wear applications. For instance, it was found that plasma spraying of the (Ti,Mo)C-28.4%NiCo powder with an Ar-H{sub 2} plasma gas resulted in coatings with wear resistance comparable to WC-12%Co coatings. However, detonation gun sprayed WC-12%Co coatings showed somewhat better abrasion wear resistance.

  5. Failure of physical vapor deposition/plasma-sprayed thermal barrier coatings during thermal cycling

    NASA Astrophysics Data System (ADS)

    Teixeira, V.; Andritschky, M.; Gruhn, H.; Malléner, W.; Buchkremer, H. P.; Stöver, D.

    2000-06-01

    ZrO2-7 wt.% Y2O3 plasma-sprayed (PS) coatings were applied on high-temperature Ni-based alloys precoated by physical vapor deposition with a thin, dense, stabilized zirconia coating (PVD bond coat). The PS coatings were applied by atmospheric plasma spraying (APS) and inert gas plasma spraying (IPS) at 2 bar for different substrate temperatures. The thermal barrier coatings (TBCs) were tested by furnace isothermal cycling and flame thermal cycling at maximum temperatures between 1000 and 1150 °C. The temperature gradients within the duplex PVD/PS thermal barrier coatings during the thermal cycling process were modeled using an unsteady heat transfer program. This modeling enables calculation of the transient thermal strains and stresses, which contributes to a better understanding of the failure mechanisms of the TBC during thermal cycling. The adherence and failure modes of these coating systems were experimentally studied during the high-temperature testing. The TBC failure mechanism during thermal cycling is discussed in light of coating transient stresses and substrate oxidation.

  6. Feather-like Structured YSZ Coatings at Fast Rates by Plasma Spray Physical Vapor Deposition

    NASA Astrophysics Data System (ADS)

    Shinozawa, A.; Eguchi, K.; Kambara, M.; Yoshida, T.

    2010-01-01

    A variety of yttria-stabilized zirconia (YSZ) coatings have been attained by plasma spray physical vapor deposition (PS-PVD) with fine YSZ powders at high power. The coating structures were found to change significantly with the powder feeding rates but less with the substrate temperature and the rate of the substrate rotation, and a porous feather like structure was attained at 500 Torr (666.6 millibar) and a rate of >200 μm/min. Such a coating produces porosity reaching >50%, thermal conductivity as small as 0.5 W/mK and lower infra-red transmittance compared to the sprayed splat coating with identical thickness.

  7. Development of improved-durability plasma sprayed ceramic coatings for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Sumner, I. E.; Ruckle, D. L.

    1980-01-01

    As part of a NASA program to reduce fuel consumption of current commercial aircraft engines, methods were investigated for improving the durability of plasma sprayed ceramic coatings for use on vane platforms in the JT9D turbofan engine. Increased durability concepts under evaluation include use of improved strain tolerant microstructures and control of the substrate temperature during coating application. Initial burner rig tests conducted at temperatures of 1010 C (1850 F) indicate that improvements in cyclic life greater than 20:1 over previous ceramic coating systems were achieved. Three plasma sprayed coating systems applied to first stage vane platforms in the high pressure turbine were subjected to a 100-cycle JT9D engine endurance test with only minor damage occurring to the coatings.

  8. Status of Plasma Physics Techniques for the Deposition of Tribological Coatings

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1984-01-01

    The plasma physics deposition techniques of sputtering and ion-plating are reviewed. Their characteristics and potentials are discussed in terms of synthesis or deposition of tribological coatings. Since the glow discharge or plasma generated in the conventional sputtering and ion-plating techniques has a low ionization efficiency, rapid advances have been made in equipment design to further increase the ionization efficiency. The enhanced ionization favorably affects the nucleation and growth sequence of the coating. This leads to improved adherence and coherence, higher density, favorable morphological growth, and reduced internal stresses in the coatings. As a result, desirable coating characteristics can be precision tailored. Tribological coating characteristics of sputtered solid film lubricants such as MoS2, ion-plated soft gold and lead metallic films, and sputtered and ion-plated wear-resistant refractory compound films such as nitrides and carbides are discussed.

  9. Development of improved-durability plasma sprayed ceramic coatings for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Sumner, I. E.; Ruckle, D. L.

    1980-01-01

    An investigation is reported of improving the durability of plasma sprayed ceramic coatings for the vane platforms in the JT9d turbofan engine. The program aims for reduced fuel consumption of commercial aircraft engines; the use of improved strain tolerant microstructures and control of the substrate temperature during coating application are being evaluated. The initial burner rig tests at temperatures up to 1010 C indicated that improvements in cyclic life greater than 20:1 over previous ceramic coatings were achieved. Three plasma sprayed coating systems applied to first stage vane platforms in the high pressure turbine were subjected to a 1000-cycle JT9D engine endurance test with only minor damage occurring to the coatings.

  10. Preparation of Lanthanum Zirconate Coatings by the Solution Precursor Plasma Spray

    NASA Astrophysics Data System (ADS)

    Wang, W. Z.; Coyle, T.; Zhao, D.

    2014-06-01

    Solution precursor plasma spray (SPPS) can synthesize powders and deposit the coatings synchronously. The lanthanum zirconate coatings are deposited by SPPS in the present study, and the dense coating can be obtained through changing the precursor solution. The addition of urea can change the heat exchange process for some precursor mixtures. However, almost no effect can be found on the microstructure of powder and coating by the addition of urea. The extra heat energy caused by the addition of urea is so small, as compared with the heat input by the present plasma jet, so that the heating effect can be ignored. The porosity of coatings increase when the LaCl3·7H2O instead of La(NO3)3·6H2O reacts with Zr(CH3CO2)4.

  11. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-07-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  12. Factors affecting the microstructural stability and durability of thermal barrier coatings fabricated by air plasma spraying

    SciTech Connect

    Helminiak, M A; Yanar, N M; Pettit, F S; Taylor, T A; Meier, G H

    2012-10-01

    The high-temperature behavior of high-purity, low-density (HP-LD) air plasma sprayed (APS) thermal barrier coatings (TBCs) with NiCoCrAlY bond coats deposited by argon-shrouded plasma spraying is described. The high purity yttria-stabilized zirconia resulted in top coats which are highly resistant to sintering and transformation from the metastable tetragonal phase to the equilibrium mixture of monoclinic and cubic phases. The thermal conductivity of the as-processed TBC is low but increases during high temperature exposure even before densification occurs. The porous topcoat microstructure also resulted in good spallation resistance during thermal cycling. The actual failure mechanisms of the APS coatings were found to depend on topcoat thickness, topcoat density, and the thermal cycle frequency. The failure mechanisms are described and the durability of the HP-LD coatings is compared with that of state-of-the-art electron beam physical vapor deposition TBCs.

  13. A design of experiment study of plasma sprayed alumina-titania coatings

    SciTech Connect

    Steeper, T.J. and Co., Aiken, SC . Savannah River Lab.); Varacalle, D.J. Jr.; Wilson, G.C. ); Riggs, W.L. II ); Rotolico, A.J.; Nerz, J.E. )

    1992-01-01

    An experimental study of the plasma spraying of alumina-titania powder is presented in this paper. This powder system is being used to fabricate heater tubes that emulate nuclear fuel tubes for use in thermal-hydraulic testing. Coating experiments were conducted using a Taguchi fractional-factorial design parametric study. Operating parameters were varied around the typical spray parameters in a systematic design of experiments in order to display the range of plasma processing conditions and their effect on the resultant coating. The coatings were characterized by hardness and electrical tests, image analysis, and optical metallography. Coating qualities are discussed with respect to dielectric strength, hardness, porosity, surface roughness, deposition efficiency, and microstructure. The attributes of the coatings are correlated with the changes in operating parameters.

  14. A design of experiment study of plasma sprayed alumina-titania coatings

    SciTech Connect

    Steeper, T.J.; Varacalle, D.J. Jr.; Wilson, G.C.; Riggs, W.L. II; Rotolico, A.J.; Nerz, J.E.

    1992-08-01

    An experimental study of the plasma spraying of alumina-titania powder is presented in this paper. This powder system is being used to fabricate heater tubes that emulate nuclear fuel tubes for use in thermal-hydraulic testing. Coating experiments were conducted using a Taguchi fractional-factorial design parametric study. Operating parameters were varied around the typical spray parameters in a systematic design of experiments in order to display the range of plasma processing conditions and their effect on the resultant coating. The coatings were characterized by hardness and electrical tests, image analysis, and optical metallography. Coating qualities are discussed with respect to dielectric strength, hardness, porosity, surface roughness, deposition efficiency, and microstructure. The attributes of the coatings are correlated with the changes in operating parameters.

  15. Fabrication of Nanosized Lanthanum Zirconate Powder and Deposition of Thermal Barrier Coating by Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Mishra, S. K.; Jagdeesh, N.; Pathak, L. C.

    2016-05-01

    The present manuscript discusses our findings on fabrication of nanosized lanthanum zirconate powder for thermal barrier coating application and its coating by plasma spray on nickel-based superalloy substrate. Single-phase La2Zr2O7 coating of thickness of the order of 45 µm on the Ni-Cr-Al bond coat coated Ni-based superalloy substrate was deposited by plasma spray process. The layers at the interface did not show spallation and inter diffusion was very less. The microstructure, interface, porosity, and mechanical properties of different layers are investigated. The lanthanum zirconate hardness and modulus were 10.5 and 277 GPa, respectively. The load depth curve for lanthanum zirconate showed good elastic recovery around 74%.

  16. Developing empirical relationships to estimate porosity and Young's modulus of plasma sprayed YSZ coatings

    NASA Astrophysics Data System (ADS)

    Karthikeyan, S.; Balasubramanian, V.; Rajendran, R.

    2014-03-01

    Plasma spraying process is an effective thermal spray process to deposit thermal barrier coatings (TBCs) on the components of propulsion and land based gas turbines to enhance its performance. In this work, empirical relationships were developed to estimate TBCs performance characteristics (porosity and Young's modulus) of yttria stabilized zirconia coatings by incorporating independently controllable atmospheric plasma spray operational parameters (input power, standoff distance and powder feed rate) using response surface methodology (RSM). A central composite rotatable design with three factors and five levels was chosen to minimize the number of experimental conditions. Within the scope of the design space, the input power and the standoff distance appeared to be the most significant two parameters affecting the coating quality characteristics among the three investigated process parameters. Further, correlating the spray parameters with coating properties enables identification of characteristics regime to achieve desired quality of YSZ coatings.

  17. New ZrO2-Yb2O3 plasma-sprayed coatings for thermal barrier applications

    NASA Technical Reports Server (NTRS)

    Stecura, Stephan

    1987-01-01

    New thermal barrier coatings, whose compositions were chosen on the basis of a limited study of the ZrO2-Yb2O3 system, were evaluated by cyclic testing in a furnace at 1120 C. On Ni-16.2Cr-5.9Al-0.15Y bond coating, ZrO2-12.4Yb2O3, ZrO2-14.7Yb2O3 and ZrO2-17.4Yb2O3 coatings have respectively 60, 30, and 15 percent longer lives than the near-optimum ZrO2-6.1Y2O3 coating. On Ni-18.3Cr-6.4Al-0.22Yb coating, ZrO2-12.4Yb2O3 has about 40 percent longer life than the ZrO2-6.1Y2O3 coating. The optimum Yb2O3 concentration in ZrO2 at which the maximum life is obtained is believed to be between 12.4 and 14.7 wt pct. The ZrO2-Yb2O3 thermal barrier systems failed through the formation of a crack or cracks in the thermal barrier coating near the bond coating interface. As-received ZrO2-Yb2O3 plasma spray powders had a nonhomogeneous distribution of Yb2O3. Monoclinic, cubic, and tetragonal phases in addition to Zr3Yb4O12 and an unknown phase were present.

  18. Efficiency of surface cleaning by a glow discharge for plasma spraying coating

    NASA Astrophysics Data System (ADS)

    Kadyrmetov, A. M.; Kashapov, N. F.; Sharifullin, S. N.; Saifutdinov, A. I.; Fadeev, S. A.

    2016-06-01

    The article presents the results of experimental studies of the quality of cleaning steel surfaces by a glow discharge for plasma spraying. Shows the results of measurements of the angle of surface wetting and bond strength of the plasma coating to the surface treated. The dependence of the influence of the glow discharge power, chamber pressure, distance between the electrodes and the processing time of the surface on cleaning efficiency. Optimal fields of factors is found. It is shown increase joint strength coating and base by 30-80% as a result of cleaning the substrate surface by a glow discharge plasma spraying.

  19. Low-temperature oxygen-plasma effects on surveyor plasmo-clay coating

    NASA Technical Reports Server (NTRS)

    Gillette, R. B.

    1972-01-01

    The objective was to determine whether the reflectance of the degraded plasmo-clay thermal control coating could be restored by exposing it to an oxygen plasma. An experiment was conducted to determine whether bulk radiation damage would be removed by a reabsorption of oxygen ions into the pigment crystal lattice. Results show that the oxygen plasma treatment can eliminate some of the lunar environment-induced degradation on the plasmo-clay coating. Visual observations of the lunar soil on the surface after plasma treatment indicated that it was still highly absorbent to light. Therefore, part of the residual discoloration could be due to lunar soil.

  20. Study of thermal and electrical parameters of workpieces during spray coating by electrolytic plasma jet

    NASA Astrophysics Data System (ADS)

    Khafizov, A. A.; Shakirov, Yu I.; Valiev, R. A.; Valiev, R. I.; Khafizova, G. M.

    2016-01-01

    In this paper the results are presented of thermal and electrical parameters of products in the system bottom layer - intermediate layer when applying protective coatings of ferromagnetic powder by plasma spray produced in an electric discharge with a liquid cathode, on steel samples. Temperature distribution and gradients in coating and intermediate coating were examined. Detailed descriptions of spray coating with ferromagnetic powder by plasma jet obtained in electrical discharge with liquid cathode and the apparatus for obtaining thereof is provided. Problem has been solved by using of Fourier analysis. Initial data for calculations is provided. Results of numerical analysis are provided as temporal functions of temperature in contiguity between coating and intermediate coating as well as temporal function of the value Q=q-φ where q is density of heat current directed to the free surface of intermediate coating, φ is density of heat current in contiguity between coating and intermediate coating. The analysis of data given shows that in the systems of contact heat exchange bottom layer-intermediate layer with close values of the thermophysical characteristics of constituting materials is observed a slow increase of the temperature of the contact as a function of time.

  1. Study on Formation of Plasma Nanobubbles in Water

    NASA Astrophysics Data System (ADS)

    Sato, Takehiko; Nakatani, Tatsuyuki; Miyahara, Takashi; Ochiai, Shiroh; Oizumi, Masanobu; Fujita, Hidemasa; Miyazaki, Takamichi

    2015-12-01

    Nanobubbles of less than 400 nm in diameter were formed by plasma in pure water. Pre-breakdown plasma termed streamer discharges, generated gas channels shaped like fine dendritic coral leading to the formation of small bubbles. Nanobubbles were visualized by an optical microscope and measured by dynamic laser scattering. However, it is necessary to verify that these nanobubbles are gas bubbles, not solid, because contamination such as platinum particles and organic compounds from electrode and residue in ultrapure water were also observed.

  2. Electrochemical Behavior of CoNiCrAlY/ZrO2-Y2O3 Coated Layers with Atmospheric Pressure Plasma Technology in Seawater

    NASA Astrophysics Data System (ADS)

    Kim, Seong-Jong; Woo, Yong-Bin; Lee, Seung-Jun; Jeong, Jae-Yong

    2013-11-01

    Application of surface treatment has become common for protecting machine parts from oxidation, abrasion and corrosion induced by external environment. In particular, thermal spraying techniques are widely employed to improve wear, corrosion and thermal resistance. And compared to other methods they are simple and cost effective. However, the presence of porosity in the thermal spray coating can be highly detrimental because it provides access to penetration of corrosive matters, lowering corrosion resistance. Therefore, this research evaluate the electrochemical behavior under marine environment for aluminum-bronze alloy coated with MCrAlY and yttria-stabillized zirconia (YSZ) by atmospheric pressure plasma (APP) coating technology. Further application of carbon-based sealer removed voids and defects in the coating. The result reveled that, in case the voids and defects are completely removed, excellent corrosion resistance can be archived by application of good coating material along with formation of compact sealing layer.

  3. Halo Formation And Emittance Growth of Positron Beams in Plasmas

    SciTech Connect

    Muggli, P.; Blue, B.E.; Clayton, C.E.; Decker, F.J.; Hogan, M.J.; Huang, C.; Joshi, C.; Katsouleas, Thomas C.; Lu, W.; Mori, W.B.; O'Connell, C.L.; Siemann, R.H.; Walz, D.; Zhou, M.; /UCLA

    2011-10-25

    An ultrarelativistic 28.5 GeV, 700-{micro}m-long positron bunch is focused near the entrance of a 1.4-m-long plasma with a density n{sub e} between {approx}10{sup 13} and {approx}5 x 10{sup 14} cm{sup -3}. Partial neutralization of the bunch space charge by the mobile plasma electrons results in a reduction in transverse size by a factor of {approx}3 in the high emittance plane of the beam {approx}1 m downstream from the plasma exit. As n{sub e} increases, the formation of a beam halo containing {approx}40% of the total charge is observed, indicating that the plasma focusing force is nonlinear. Numerical simulations confirm these observations. The bunch with an incoming transverse size ratio of {approx}3 and emittance ratio of {approx}5 suffers emittance growth and exits the plasma with approximately equal sizes and emittances.

  4. Permeation barrier coating and plasma sterilization of PET bottles and foils

    NASA Astrophysics Data System (ADS)

    Steves, Simon; Deilmann, Michael; Bibinov, Nikita; Awakowicz, Peter

    2009-10-01

    Modern packaging materials such as polyethylene terephthalate (PET) offer various advantages over glass or metal containers. Beside this they only offer poor barrier properties against gas permeation. Therefore, the shelf-live of packaged food is reduced. Additionally, common sterilization methods like heat, hydrogen peroxide or peracetic acid may not be applicable due to reduced heat or chemical resistance of the plastic packaging material. For the plasma sterilization and permeation barrier coating of PET bottles and foils, a microwave driven low pressure plasma reactor is developed based on a modified Plasmaline antenna. The dependencies of important plasma parameters, such as gas mixture, process pressure, power and pulse conditions on oxygen permeation through packaging foil are investigated. A residual permeation as low as J = 1.0 ±0.3 cm^3m-2day-1bar-1 for 60 nm thick silicon oxide (SiOx) coated PET foils is achieved. To discuss this residual permeation, coating defects are visualized by capacitively coupled atomic oxygen plasma etching of coated substrate. A defect density of 3000 mm-2 is revealed responsible for permeation. For plasma sterilization, optimized plasma parameters based on fundamental research of plasma sterilization mechanisms permit short treatment times of a few seconds.

  5. Analysis of Plasma-Sprayed Thermal Barrier Coatings With Homogeneous and Heterogeneous Bond Coats Under Spatially Uniform Cyclic Thermal Loading

    NASA Technical Reports Server (NTRS)

    Arnold, Steven M.; Pindera, Marek-Jerzy; Aboudi, Jacob

    2003-01-01

    This report summarizes the results of a numerical investigation into the spallation mechanism in plasma-sprayed thermal barrier coatings observed under spatially-uniform cyclic thermal loading. The analysis focuses on the evolution of local stress and inelastic strain fields in the vicinity of the rough top/bond coat interface during thermal cycling, and how these fields are influenced by the presence of an oxide film and spatially uniform and graded distributions of alumina particles in the metallic bond coat aimed at reducing the top/bond coat thermal expansion mismatch. The impact of these factors on the potential growth of a local horizontal delamination at the rough interface's crest is included. The analysis is conducted using the Higher-Order Theory for Functionally Graded Materials with creep/relaxation constituent modeling capabilities. For two-phase bond coat microstructures, both the actual and homogenized properties are employed in the analysis. The results reveal the important contributions of both the normal and shear stress components to the delamination growth potential in the presence of an oxide film, and suggest mixed-mode crack propagation. The use of bond coats with uniform or graded microstructures is shown to increase the potential for delamination growth by increasing the magnitude of the crack-tip shear stress component.

  6. Moisture resistant and anti-reflection optical coatings produced by plasma polymerization of organic compounds

    NASA Technical Reports Server (NTRS)

    Hollahan, J. R.; Wydeven, T.

    1975-01-01

    The need for protective coatings on critical optical surfaces, such as halide crystal windows or lenses used in spectroscopy, has long been recognized. It has been demonstrated that thin, one micron, organic coatings produced by polymerization of flourinated monomers in low temperature gas discharge (plasma) exhibit very high degrees of moisture resistence, e.g., hundreds of hours protection for cesium iodide vs. minutes before degradation sets in for untreated surfaces. The index of refraction of these coatings is intermediate between that of the halide substrate and air, a condition for anti-reflection, another desirable property of optical coatings. Thus, the organic coatings not only offer protection, but improved transmittance as well. The polymer coating is non-absorbing over the range 0.4 to 40 microns with an exception at 8.0 microns, the expected absorption for C-F bonds.

  7. Plasma Spray Deposition of Lanthanum Phosphate and Phase Structure of the Resultant Coatings

    NASA Astrophysics Data System (ADS)

    Pragatheeswaran, A.; Ananthapadmanabhan, P. V.; Chakravarthy, Y.; Chaturvedi, Vandana; Bhandari, Subhankar; Ramachandran, K.

    2015-12-01

    Plasma-sprayed lanthanum phosphate coatings were prepared on stainless steel substrates at different input powers from 16 to 24 kW. Coatings were characterized by x-ray diffraction, scanning electron microscopy, and Fourier transformed infrared spectroscopy. Results showed that the as-sprayed coatings consist of lanthanum ortho (LaPO4), poly(La2P4O13), and oxy(La3PO7) phosphates. Subsequent heat treatment of the coatings resulted in the recombination of the La-polyphosphate and La-oxyphosphate to form LaPO4. SEM images of microstructure of the coatings and coating-substrate interface showed micro-cracks, voids, and porosity that were found to decrease with deposition power.

  8. Dissolution of Plasma-Sprayed Wollastonite Coatings: The Effects of Microstructure Coupled with Stress

    NASA Astrophysics Data System (ADS)

    Wang, Weize; Xuan, Fuzhen; Liang, Jiachun; Wang, Luobin

    2012-09-01

    Wollastonite coatings are deposited on the U-shape titanium alloy coupons by atmospheric plasma spraying at substrate temperatures of room temperature and 400 °C, respectively. The effects of applied stresses and microstructure on the dissolution behavior of wollastonite coatings have been investigated. The dissolution rate is characterized by the ion concentration changes of Ca, Si, and P in the SBF solution. The coatings deposited at room temperature show higher porosity and lower crystallinity, and further higher dissolution rate is observed, compared with the coatings deposited at a substrate temperature of 400 °C. Applied tensile stresses promote the coating dissolution. The effect of compressive stresses on the dissolution of coatings depends on the balance between the hindrance effect and the promotion action caused by the debonding and/or peeling off. The stress condition cannot change the phase transformation process when the substrate crystal structure is adverse for the apatite precipitation.

  9. NiCrSiB Coatings Deposited by Plasma Transferred Arc on Different Steel Substrates

    NASA Astrophysics Data System (ADS)

    Reinaldo, P. R.; D'Oliveira, A. S. C. M.

    2013-02-01

    Colmonoy 6 (NiCrSiB) is a Ni-based alloy recognized for its superior mechanical properties, attributed to the presence of a dispersion of hard carbides and borides, which is strongly dependent on processing technique. This work gathered microstructure data from the literature and analyzed Colmonoy 6 coatings deposited by plasma transferred arc hardfacing. The aim of the study was to determine the influence of PTA deposition parameters and substrate chemical composition on NiCrSiB coating characteristics. Coatings were characterized in terms of their hardness, dilution, and microstructure, as well as mass loss during abrasive sliding wear tests. The results showed that coating performance is strongly dependent on the chemical composition of the substrate. Carbon steel substrate yielded coatings with greater wear resistance. Processing parameters also alter the performance of coatings, and the lower current and lower travel speed result in reduced mass loss.

  10. Deposition of superhydrophobic nanostructured Teflon-like coating using expanding plasma arc

    NASA Astrophysics Data System (ADS)

    Satyaprasad, A.; Jain, V.; Nema, S. K.

    2007-04-01

    A novel approach was used to grow nanostructured Teflon-like superhydrophobic coatings on stainless steel (SS). In this method Teflon tailings were pyrolyzed to generate fluorocarbon precursor molecules, and an expanding plasma arc (EPA) was used to polymerize these precursors to deposit Teflon-like coating. The coating shows super hydrophobic behavior with water contact angle (WCA) of 165°. The coating was observed to be uniform. It consists of nanostructured (˜80-200 nm) features, which were confirmed by scanning electron microscopy. The chemical bond state of the film was determined by XPS and FTIR, which indicate the dominance of -CF 2 groups in the deposited coating. The combination of nanofeature induced surface roughness and the low surface energy imparted by Teflon-like coating is responsible for the observed superhydrophobic nature.

  11. Microwave absorption property of plasma spray W-type hexagonal ferrite coating

    NASA Astrophysics Data System (ADS)

    Wei, Shicheng; Liu, Yi; Tian, Haoliang; Tong, Hui; Liu, Yuxin; Xu, Binshi

    2015-03-01

    In order to enhance the adhesion strength of microwave absorbing materials, W-type hexagonal ferrite coating is fabricated by plasma spray. The feedstock of ferrite powders is synthesized by solid-state reaction and spray dried process. Microstructures of the coating are analyzed using X-ray diffraction (XRD), scanning electron microscopy (SEM) and energy dispersive spectra (EDS). Hexagonal ferrite coating is successfully deposited on the substrate with adhesion strength of 28 MPa. The magnetic property of ferrite samples is measured using vibrating sample magnetometer (VSM). Saturation magnetization of the ferrite coating is lower than ferrite powder. Reflection loss of the hexagonal ferrite coating is measured in frequency of 2-18 GHz. The result shows that the coating is suitable for electromagnetic wave absorbers in Ku-band.

  12. Electrical characteristics and formation mechanism of atmospheric pressure plasma jet

    SciTech Connect

    Liu, Lijuan; Zhang, Yu; Tian, Weijing; Meng, Ying; Ouyang, Jiting

    2014-06-16

    The behavior of atmospheric pressure plasma jet produced by a coplanar dielectric barrier discharge in helium in external electrostatic and magnetic field is investigated. Net negative charges in the plasma jet outside the tube were detected. The deflection of the plume in the external field was observed. The plasma jet is suggested to be formed by the electron beam from the temporal cathode which is accelerated by a longitudinal field induced by the surface charges on the dielectric tube or interface between the helium and ambient air. The helium flow is necessary for the jet formation in the surrounding air.

  13. Formation of pre-sheath boundary layers in electronegative plasmas

    SciTech Connect

    Vitello, P., LLNL

    1998-05-01

    In electronegative plasmas Coulomb scattering between positive and negative ions can lead to the formation of a pre-sheath boundary layer containing the bulk of the negative ions. The negative ion boundary layer forms when momentum transfer from positive to negative ions dominates the negative ion acceleration from the electric field. This condition is met in Inductively Coupled Plasma reactors that operate at low pressure and high plasma density. Simulations of the GEC reactor for Chlorine and Oxygen chemistries using the INDUCT95 2D model are presented showing the pre-sheath boundary layer structure as a function of applied power and neutral pressure.

  14. Air Plasma Formation in MHD Slipstream Accelerator for Mercury Lightcraft

    SciTech Connect

    Myrabo, L.N.; Raizer, Y.P.; Surzhikov, S.

    2004-03-30

    This paper investigates the physics of air plasma formation at the entrance of the MHD slipstream accelerator for the 'tractor-beam' Mercury Lightcraft. Two scenarios are analyzed. The first addresses the needs of the minimum power airspike assuming that all the power required for air plasma formation must come from the remote laser beam. The second case considers the constant-focus airspike and assumes that the breakdown criteria is satisfied by an on-board auxiliary source (e.g., electric discharge, RF source, microwave source, or E-beam)

  15. Air Plasma Formation in MHD Slipstream Accelerator for Mercury Lightcraft

    NASA Astrophysics Data System (ADS)

    Myrabo, L. N.; Raizer, Y. P.; Surzhikov, S.

    2004-03-01

    This paper investigates the physics of air plasma formation at the entrance of the MHD slipstream accelerator for the `tractor-beam' Mercury Lightcraft. Two scenarios are analyzed. The first addresses the needs of the minimum power airspike assuming that all the power required for air plasma formation must come from the remote laser beam. The second case considers the constant-focus airspike and assumes that the breakdown criteria is satisfied by an on-board auxiliary source (e.g., electric discharge, RF source, microwave source, or E-beam).

  16. PLASMA SPRAYED Ni-Al COATINGS FOR SAFE ENDING HEAT EXCHANGER TUBES

    SciTech Connect

    ALLAN,M.L.; OTTERSON,D.; BERNDT,C.C.

    1998-11-01

    Brookhaven National Laboratory (BNL) has developed thermally conductive composite liners for corrosion and scale protection in heat exchanger tubes exposed to geothermal brine. The liners cannot withstand roller expansion to connect the tubes to the tubesheet. It is not possible to line the ends of the tubes with the same material after roller expansion due to the nature of the current liner application process. It was requested that BNL evaluate plasma sprayed Ni-Al coatings for safe ending heat exchanger tubes exposed to geothermal brine. The tubes of interest had an internal diameter of 0.875 inches. It is not typical to thermal spray small diameter components or use such small standoff distances. In this project a nozzle extension was developed by Zatorski Coating Company to spray the tube ends as well as flat coupons for testing. Four different Ni-Al coatings were investigated. One of these was a ductilized Ni-AIB material developed at Oak Ridge National Laboratory. The coatings were examined by optical and scanning electron microscopy. In addition, the coatings were analyzed by X-ray diffraction and subjected to corrosion, tensile adhesion, microhardness and field tests in a volcanic pool in New Zealand. It was determined that the Ni-Al coatings could be applied to a depth of two inches on the tube ends. When sprayed on flat coupons the coatings exhibited relatively high adhesion strength and microhardness. Polarization curves showed that the coating performance was variable. Measured corrosion potentials indicated that the Ni-Al coatings are active towards steel coated with thermally conductive polymers, thereby suggesting preferential corrosion. Corrosion also occurred on the coated coupons tested in the volcanic pool. This may have been exacerbated by the difficulty in applying a uniform coating to the coupon edges. The Ni-Al coatings applied to the tubes had significant porosity and did not provide adequate corrosion protection. This is associated with

  17. Plasma calcining of pigment particles for thermal control coatings

    NASA Technical Reports Server (NTRS)

    Farley, E. P.

    1972-01-01

    Method utilizes an RF excited plasma to surface deactivate thermally stable powders at high temperatures. Utilization of this plasma heat treatment at high temperatures can be carried out without grain growth, calcination, or agglomeration.

  18. Nanostructure protein repellant amphiphilic copolymer coatings with optimized surface energy by Inductively Excited Low Pressure Plasma.

    PubMed

    Bhatt, Sudhir; Pulpytel, Jérome; Ceccone, Giacomo; Lisboa, Patricia; Rossi, François; Kumar, Virendra; Arefi-Khonsari, Farzaneh

    2011-12-01

    Statistically designed amphiphilic copolymer coatings were deposited onto Thermanox, Si wafer, and quartz crystal microbalance (QCM) substrates via Plasma Enhanced Chemical Vapor Deposition of 1H,1H,2H,2H-perfluorodecyl acrylate and diethylene glycol vinyl ether in an Inductively Excited Low Pressure Plasma reactor. Plasma deposited amphiphilic coatings were characterized by Field Emission Scanning Electron Microscopy, X-ray Photoelectron Spectroscopy, Atomic Force Microscopy, and Water Contact Angle techniques. The surface energy of the coatings can be adjusted between 12 and 70 mJ/m(2). The roughness of the coatings can be tailored depending on the plasma mode used. A very smooth coating was deposited with a CW (continuous wave) power, whereas a rougher surface with R(a) in the range of 2 to 12 nm was deposited with the PW (pulsed wave) mode. The nanometer scale roughness of amphiphilic PFDA-co-DEGVE coatings was found to be in the range of the size of the two proteins namely BSA and lysozyme used to examine for the antifouling properties of the surfaces. The results show that the statistically designed surfaces, presenting a surface energy around 25 mJ/m(2), present no adhesion with respect to both proteins measured by QCM. PMID:22029599

  19. Method and Process Development of Advanced Atmospheric Plasma Spraying for Thermal Barrier Coatings

    NASA Astrophysics Data System (ADS)

    Mihm, Sebastian; Duda, Thomas; Gruner, Heiko; Thomas, Georg; Dzur, Birger

    2012-06-01

    Over the last few years, global economic growth has triggered a dramatic increase in the demand for resources, resulting in steady rise in prices for energy and raw materials. In the gas turbine manufacturing sector, process optimizations of cost-intensive production steps involve a heightened potential of savings and form the basis for securing future competitive advantages in the market. In this context, the atmospheric plasma spraying (APS) process for thermal barrier coatings (TBC) has been optimized. A constraint for the optimization of the APS coating process is the use of the existing coating equipment. Furthermore, the current coating quality and characteristics must not change so as to avoid new qualification and testing. Using experience in APS and empirically gained data, the process optimization plan included the variation of e.g. the plasma gas composition and flow-rate, the electrical power, the arrangement and angle of the powder injectors in relation to the plasma jet, the grain size distribution of the spray powder and the plasma torch movement procedures such as spray distance, offset and iteration. In particular, plasma properties (enthalpy, velocity and temperature), powder injection conditions (injection point, injection speed, grain size and distribution) and the coating lamination (coating pattern and spraying distance) are examined. The optimized process and resulting coating were compared to the current situation using several diagnostic methods. The improved process significantly reduces costs and achieves the requirement of comparable coating quality. Furthermore, a contribution was made towards better comprehension of the APS of ceramics and the definition of a better method for future process developments.

  20. Effect of Zr on microstructure of metallic glass coatings prepared by gas tunnel type plasma spraying.

    PubMed

    Kobayashi, A; Kuroda, T; Kimura, H; Inoue, A

    2012-06-01

    Metallic glass is one of the most attractive advanced materials, and many researchers have conducted various developmental research works. Metallic glass is expected to be used as a functional material because of its excellent physical and chemical functions such as high strength and high corrosion resistance. However, the application for small size parts has been carried out only in some industrial fields. In order to widen the industrial application fields, a composite material is preferred for the cost performance. In the coating processes of metallic glass with the conventional deposition techniques, there is a difficulty to form thick coatings due to their low deposition rate. Thermal spraying method is one of the potential candidates to produce metallic glass composites. Metallic glass coatings can be applied to the longer parts and therefore the application field can be widened. The gas tunnel plasma spraying is one of the most important technologies for high quality ceramic coating and synthesizing functional materials. As the gas tunnel type plasma jet is superior to the properties of other conventional type plasma jets, this plasma has great possibilities for various applications in thermal processing. In this study, the gas tunnel type plasma spraying was used to form the metallic glass coatings on the stainless-steel substrate. The microstructure and surface morphology of the metallic glass coatings were examined using Fe-based metallic glass powder and Zr-based metallic glass powder as coating material. For the mechanical properties the Vickers hardness was measured on the cross section of both the coatings and the difference between the powders was compared. PMID:22905546

  1. Plasma-Sprayed Hydroxylapatite-Based Coatings: Chemical, Mechanical, Microstructural, and Biomedical Properties

    NASA Astrophysics Data System (ADS)

    Heimann, Robert B.

    2016-06-01

    This contribution discusses salient properties and functions of hydroxylapatite (HA)-based plasma-sprayed coatings, including the effect on biomedical efficacy of coating thickness, phase composition and distribution, amorphicity and crystallinity, porosity and surface roughness, cohesion and adhesion, micro- and nano-structured surface morphology, and residual coating stresses. In addition, it will provide details of the thermal alteration that HA particles undergo in the extremely hot plasma jet that leads to dehydroxylated phases such as oxyhydroxylapatite (OHA) and oxyapatite (OA) as well as thermal decomposition products such as tri-(TCP) and tetracalcium phosphates (TTCP), and quenched phases such as amorphous calcium phosphate (ACP). The contribution will further explain the role of ACP during the in vitro interaction of the as-deposited coatings with simulated body fluid resembling the composition of extracellular fluid (ECF) as well as the in vivo responses of coatings to the ECF and the host tissue, respectively. Finally, it will briefly describe performance profiles required to fulfill biological functions of osteoconductive bioceramic coatings designed to improve osseointegration of hip endoprostheses and dental root implants. In large parts, the content of this contribution is a targeted review of work done by the author and his students and coworkers over the last two decades. In addition, it is considered a stepping stone toward a standard operation procedure aimed at depositing plasma-sprayed bioceramic implant coatings with optimum properties.

  2. Self-Cleaning Features of Plasma-Treated Surfaces with Self-Assembled Monolayer Coating

    NASA Astrophysics Data System (ADS)

    Lee, Sang‑Joon; Paik, Bu‑Geun; Kim, Guk‑Bae; Jang, Young‑Gil

    2006-02-01

    A biomimic surface was coated onto a poly(tetrafluoroethylene) (PTFE) substrate. The coated PTFE surface was found to have nanoscale roughness and high hydrophobicity. In the first preparation step, the PTFE surface was modified by plasma etching. A self-assembled monolayer (SAM) of octadecyltrichlorosilane (ODTS) was then deposited onto the modified surface with a thickness of a 2-3 nm. This surface was found to have self-cleaning features similar to those of a lotus leaf. The self-cleaning features were confirmed by comparing the contact and sliding angles of the original PTFE surface, a PTFE surface plasma treated, and a PTFE surface plasma treated and SAM coated. The PTFE surface treated with plasma and SAM coated had an increased contact angle and a decreased sliding angle compared with the other surfaces. It also exhibited increased stability and slow aging. The quantity of oxygen-containing groups that can be greatly influenced by plasma treatment, SAM coating, and aging, seems to play an important role in surface modification.

  3. Excellent stability of plasma-sprayed bioactive Ca 3ZrSi 2O 9 ceramic coating on Ti-6Al-4V

    NASA Astrophysics Data System (ADS)

    Liang, Ying; Xie, Youtao; Ji, Heng; Huang, Liping; Zheng, Xuebin

    2010-05-01

    In this work, novel zirconium incorporated Ca-Si based ceramic powder Ca 3ZrSi 2O 9 was synthesized. The aim of this study was to fabricate Ca 3ZrSi 2O 9 coating onto Ti-6Al-4V substrate using atmospheric plasma-spraying technology and to evaluate its potential applications in the fields of orthopedics and dentistry. The phase composition, surface morphologies of the coating were examined by XRD and SEM, which revealed that the Ca 3ZrSi 2O 9 coating was composed of grains around 100 nm and amorphous phases. The bonding strength between the coating and the substrate was 28 ± 4 MPa, which is higher than that of traditional HA coating. The dissolution rate of the coating was assessed by monitoring the ions release and mass loss after immersion in the Tris-HCl buffer solution. The in vitro bioactivity of the coating was determined by observing the formation of apatite on its surface in simulated body fluids. It was found that the Ca 3ZrSi 2O 9 coating possessed both excellent chemical stability and good apatite-formation ability, suggesting its potential use as bone implants.

  4. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    NASA Astrophysics Data System (ADS)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-08-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  5. Molecular plasma deposition: biologically inspired nanohydroxyapatite coatings on anodized nanotubular titanium for improving osteoblast density

    PubMed Central

    Balasundaram, Ganesan; Storey, Daniel M; Webster, Thomas J

    2015-01-01

    In order to begin to prepare a novel orthopedic implant that mimics the natural bone environment, the objective of this in vitro study was to synthesize nanocrystalline hydroxyapatite (NHA) and coat it on titanium (Ti) using molecular plasma deposition (MPD). NHA was synthesized through a wet chemical process followed by a hydrothermal treatment. NHA and micron sized hydroxyapatite (MHA) were prepared by processing NHA coatings at 500°C and 900°C, respectively. The coatings were characterized before and after sintering using scanning electron microscopy, atomic force microscopy, and X-ray diffraction. The results revealed that the post-MPD heat treatment of up to 500°C effectively restored the structural and topographical integrity of NHA. In order to determine the in vitro biological responses of the MPD-coated surfaces, the attachment and spreading of osteoblasts (bone-forming cells) on the uncoated, NHA-coated, and MHA-coated anodized Ti were investigated. Most importantly, the NHA-coated substrates supported a larger number of adherent cells than the MHA-coated and uncoated substrates. The morphology of these cells was assessed by scanning electron microscopy and the observed shapes were different for each substrate type. The present results are the first reports using MPD in the framework of hydroxyapatite coatings on Ti to enhance osteoblast responses and encourage further studies on MPD-based hydroxyapatite coatings on Ti for improved orthopedic applications. PMID:25609958

  6. Low-Energy Plasma Spray (LEPS) Deposition of Hydroxyapatite/Poly-ɛ-Caprolactone Biocomposite Coatings

    NASA Astrophysics Data System (ADS)

    Garcia-Alonso, Diana; Parco, Maria; Stokes, Joseph; Looney, Lisa

    2012-01-01

    Thermal spraying is widely employed to deposit hydroxyapatite (HA) and HA-based biocomposites on hip and dental implants. For thick HA coatings (>150 μm), problems are generally associated with the build-up of residual stresses and lack of control of coating crystallinity. HA/polymer composite coatings are especially interesting to improve the pure HA coatings' mechanical properties. For instance, the polymer may help in releasing the residual stresses in the thick HA coatings. In addition, the selection of a bioresorbable polymer may enhance the coatings' biological behavior. However, there are major challenges associated with spraying ceramic and polymeric materials together because of their very different thermal properties. In this study, pure HA and HA/poly-ɛ-caprolactone (PCL) thick coatings were deposited without significant thermal degradation by low-energy plasma spraying (LEPS). PCL has never been processed by thermal spraying, and its processing is a major achievement of this study. The influence of selected process parameters on microstructure, composition, and mechanical properties of HA and HA/PCL coatings was studied using statistical design of experiments (DOE). The HA deposition rate was significantly increased by the addition of PCL. The average porosity of biocomposite coatings was slightly increased, while retaining or even improving in some cases their fracture toughness and microhardness. Surface roughness of biocomposites was enhanced compared with HA pure coatings. Cell culture experiments showed that murine osteoblast-like cells attach and proliferate well on HA/PCL biocomposite deposits.

  7. Characterization of High-Velocity Single Particle Impacts on Plasma-Sprayed Ceramic Coatings

    NASA Astrophysics Data System (ADS)

    Kiilakoski, Jarkko; Lindroos, Matti; Apostol, Marian; Koivuluoto, Heli; Kuokkala, Veli-Tapani; Vuoristo, Petri

    2016-06-01

    High-velocity impact wear can have a significant effect on the lifetime of thermally sprayed coatings in multiple applications, e.g., in the process and paper industries. Plasma-sprayed oxide coatings, such as Cr2O3- and TiO2-based coatings, are often used in these industries in wear and corrosion applications. An experimental impact study was performed on thermally sprayed ceramic coatings using the High-Velocity Particle Impactor (HVPI) at oblique angles to investigate the damage, failure, and deformation of the coated structures. The impact site was characterized by profilometry, optical microscopy, and scanning electron microscopy (SEM). Furthermore, the connection between the microstructural details and impact behavior was studied in order to reveal the damage and failure characteristics at a more comprehensive level. Differences in the fracture behavior were found between the thermally sprayed Cr2O3 and TiO2 coatings, and a concept of critical impact energy is presented here. The superior cohesion of the TiO2 coating inhibited interlamellar cracking while the Cr2O3 coating suffered greater damage at high impact energies. The HVPI experiment has proven to be able to produce valuable information about the deformation behavior of coatings under high strain rates and could be utilized further in the development of wear-resistant coatings.

  8. Microstructure investigation of plasma sprayed alumina 13 weight percent titania coatings from nanocrystalline feed powders

    NASA Astrophysics Data System (ADS)

    Goberman, Daniel George

    The development of constituent phases and microstructure in air plasma sprayed alumina (Al2O3) thirteen weight percent titania (TiO2) coatings from reconstituted nanocrystalline feed powder (nanopowder) was investigated as a function of processing conditions and compared to a conventional coating created from micron-sized feed powder. The microstructure of the nanopowder coating was found to consist of a mixture of two distinct regions; one was completely melted and quenched as splats, and the other partially melted with a particulate microstructure retained from the starting powder. The melted regions predominantly consisted of gamma-Al2O 3 with dissolved Ti4+ that varied in morphology and size from a few nanometers to several microns. Based upon these experimental observations, a theory is developed that explains the mechanism behind the morphological differences observed across the melted splat structures. In addition, differences between the melted structures in the nanopowder coatings and the conventional coating are explained using this theory. The partially melted regions were found to be primarily submicrometer-sized alpha-Al2O 3 particles in an amorphous TiO2 matrix containing small amounts of gamma-Al2O3 with dissolved Ti4+ . For the nanopowder coatings, the ratio of the melted splat microstructure to the particulate microstructure and thus the ratio of the gamma-Al 2O3 to alpha-Al2O3 can be controlled by a plasma spray parameter, defined as the critical plasma spray parameter (CPSP). The conventional coating microstructure was insensitive to CPSP, consisting primarily of fully melted splats. The ability to vary the microstructure of the nanopowder coating through CPSP has resulted in bimodal distributions of microstructure and grain size that have allowed these coatings to significantly surpass the conventional coating in several measures of mechanical properties.

  9. Study of hydroxyl carbonate apatite formation on bioactive glass coated dental ceramics by confocal laser scanning microscopy (CLSM)

    NASA Astrophysics Data System (ADS)

    Stanciu, G. A.; Savu, B.; Sandulescu, I.; Paraskevopoulos, K.; Koidis, P.

    2007-03-01

    Some dental ceramics were coated with a bioactive glass and resulted the formation of a stable and well bonded with the ceramic substrate thin layer. After immersion in a solution with ion concentrations similar to those of human blood plasma the development of hydroxy carbonate apatite layer on the surface of bioactive glass may be observed. The objective of this study was to investigate structural surface changes of bioactive glass, after exposure in a simulated body fluid for a different number of days. The roughness and topography of the hydroxyapatite surface were investigated by Confocal Scanning Laser Microscopy. The chemical composition was analyzed by Energy Dispersive Spectroscopy measurements.

  10. Characterization of Yttria-Stabilized Zirconia Coatings Deposited by Low-Pressure Plasma Spraying

    NASA Astrophysics Data System (ADS)

    He, Peng-jiang; Yin, Shuo; Song, Chen; Lapostolle, Frédéric; Liao, Han-lin

    2016-02-01

    The research presented here aimed to apply plasma spraying at a low pressure of 100 Pa for fabricating the columnar structure or dense coatings. These coatings with different structures were elaborated from the vapor condensation and molten droplets, respectively, using the agglomerated YSZ powders and a relatively low power commercial F4-VB torch. It was shown that the crystallite size of coating deposited from the vapor condensation at a spraying distance of 200 mm was reduced to 17.1 nm from 43.7 nm of the feedstock. Observations indicated that a thin columnar structured coating was produced out of the line of sight of projection. In the line of sight of projection, the hybrid structured coating was obtained. The relatively dense coating was fabricated using a specifically designed extended nozzle. Investigations by means of optical emission spectroscopy were performed to analyze the nature of the plasma jet with YSZ powders. The Vickers microhardness was also conducted. It was found that the relatively dense coating showed a higher value in comparison to the hybrid structure coating, up to 1273 ± 56 Hv100g.

  11. Fabrication and characterization of plasma-sprayed HA/SiO(2) coatings for biomedical application.

    PubMed

    Morks, M F

    2008-01-01

    Fused silica powder has been mixed with hydroxyapatite (HA) powder and plasma sprayed by using gas tunnel-type plasma jet. The influence of silica content (10 wt% and 20 wt%) on the microstructure and mechanical properties of HA-silica coatings was investigated. For investigating the microstructure and mechanical properties of HA-silica coatings, SUS 304 stainless steel was used as substrate material. The spraying was carried out on roughened substrate in an atmospheric chamber. Scanning electron microscope micrographs of cross-sectioned HA/SiO(2) coatings showed that the sprayed HA coatings with 10 and 20 wt% SiO(2) have dense structure with low porosity compared to the pure HA coatings. On the other hand, as the amount of silica was increased the coatings became denser, harder and exhibited high abrasive wear resistance. The presence of silica significantly improved the adhesive strength of HA/SiO(2) coatings mainly due to the increase in bonding strength of the coating at the interface. PMID:19627776

  12. Fabrication and Wear Behavior of Nanostructured Plasma-Sprayed 6061Al-SiCp Composite Coating

    NASA Astrophysics Data System (ADS)

    Tailor, Satish; Mohanty, R. M.; Sharma, V. K.; Soni, P. R.

    2014-10-01

    6061Al powder with 15 wt.% SiC particulate (SiCp) reinforcement was mechanically alloyed (MA) in a high-energy attrition mill. The MA powder was then plasma sprayed onto weathering steel (Cor-Ten A242) substrate using an atmospheric plasma spray process. Results of particle size analysis and scanning electron microscopy show that the addition of SiC particles as the reinforcement influences on the matrix grain size and morphology. XRD studies revealed embedment of SiCp in the MA-processed composite powder, and nanocrystals in the MA powder and the coating. Microstructural studies showed a uniform distribution of reinforced SiC particles in the coating. The porosity level in the coating was as low as 2% while the coating hardness was increased to 232VHN. The adhesion strength of the coatings was high and this was attributed to higher degree of diffusion at the interface. The wear rate in the coatings was evaluated using a pin-on-disk type tribometer and found to decrease by 50% compared to the 6061Al matrix coating. The wear mechanism in the coating was delamination and oxidative type.

  13. Apparatus for coating a surface with a metal utilizing a plasma source

    DOEpatents

    Brown, I.G.; MacGill, R.A.; Galvin, J.E.

    1991-05-07

    An apparatus and method are disclosed for coating or layering a surface with a metal utilizing a metal vapor vacuum arc plasma source. The apparatus includes a trigger mechanism for actuating the metal vacuum vapor arc plasma source in a pulsed mode at a predetermined rate. The surface or substrate to be coated or layered is supported in position with the plasma source in a vacuum chamber. The surface is electrically biased for a selected period of time during the pulsed mode of operation of the plasma source. Both the pulsing of the metal vapor vacuum arc plasma source and the electrical biasing of the surface are synchronized for selected periods of time. 10 figures.

  14. Effect of culture conditions and calcium phosphate coating on ectopic bone formation.

    PubMed

    Vaquette, Cédryck; Ivanovski, Saso; Hamlet, Stephen M; Hutmacher, Dietmar W

    2013-07-01

    This study investigated the effect of a calcium phosphate (CaP) coating onto a polycaprolactone melt electrospun scaffold and in vitro culture conditions on ectopic bone formation in a subcutaneous rat model. The CaP coating resulted in an increased alkaline phosphatase activity (ALP) in ovine osteoblasts regardless of the culture conditions and this was also translated into higher levels of mineralisation. A subcutaneous implantation was performed and increasing ectopic bone formation was observed over time for the CaP-coated samples previously cultured in osteogenic media whereas the corresponding non-coated samples displayed a lag phase before bone formation occurred from 4 to 8 weeks post-implantation. Histology and immunohistochemistry revealed bone fill through the scaffolds 8 weeks post-implantation for coated and non-coated specimens and that ALP, osteocalcin and collagen 1 were present at the ossification front and in the bone tissues. Vascularisation in the vicinity of the bone tissues was also observed indicating that the newly formed bone was not deprived of oxygen and nutrients. We found that in vitro osteogenic induction was essential for achieving bone formation and CaP coating accelerated the osteogenic process. We conclude that high cell density and preservation of the collagenous and mineralised extracellular matrix secreted in vitro are factors of importance for ectopic bone formation. PMID:23623428

  15. Palladium-modified aluminide coatings: Mechanisms of formation

    SciTech Connect

    Lamesle, P.; Steinmetz, P.; Steinmetz, J.; Alperine, S.

    1995-02-01

    The need to increase the efficiency of turbo engines has led manufacturers to increase the temperature of gases at the exhaust of the combustion chamber. Another limiting factor for the lifetime of blades or vanes used in gas turbines is hot corrosion due to the condensation of alkaline sulfate produced by the oxidation of sulfur contained in kerosene or fuels. To overcome these problems, the use of protective coatings has come into general use. A systematic investigation of the influence of Pd-Ni predeposit alloys on the microstructure and composition of aluminum diffusion coatings has been conducted on Ni base superalloys (mainly IN738). Their metallurgical structure has been studied with a special emphasis on the nature of the phases and distribution of the various elements throughout the coating section. A two-layer structure similar to that formed on simple aluminide coatings is observed whatever the type of aluminizing treatment (low and high aluminum activity, pack of vapor-phase coating). The superficial layer is, however, very different from that observed in simple aluminide coatings, since it is constituted with a ternary PdNi aluminide. Palladium concentration profiles, which significantly differ when using low or high activity cements, and the results of a study of the ternary Ni-Pd-Al phase diagram, provide qualitative indications concerning the coatings` growth processes. Palladium, if present at a sufficient level, enhances Al diffusion in the beta phase. In the case of low activity processes, a consequence of this increase of Al diffusion flux is the location of an NiAl reaction zone inside the coating.

  16. Refrigerated Wind Tunnel Tests on Surface Coatings for Preventing Ice Formation

    NASA Technical Reports Server (NTRS)

    Knight, Montgomery; Clay, William C

    1930-01-01

    This investigation was conducted to determine the effectiveness of various surface coatings as a means for preventing ice formations on aircraft in flight. The substances used as coatings for these tests are divided into two groups: compounds soluble in water, and those which are insoluble in water. It was found that certain soluble compounds were apparently effective in preventing the formation of ice on an airfoil model, while all insoluble compounds which were tested were found to be ineffective.

  17. In vivo stimulation of bone formation by aluminum and oxygen plasma surface-modified magnesium implants.

    PubMed

    Wong, Hoi Man; Zhao, Ying; Tam, Vivian; Wu, Shuilin; Chu, Paul K; Zheng, Yufeng; To, Michael Kai Tsun; Leung, Frankie K L; Luk, Keith D K; Cheung, Kenneth M C; Yeung, Kelvin W K

    2013-12-01

    A newly developed magnesium implant is used to stimulate bone formation in vivo. The magnesium implant after undergoing dual aluminum and oxygen plasma implantation is able to suppress rapid corrosion, leaching of magnesium ions, as well as hydrogen gas release from the biodegradable alloy in simulated body fluid (SBF). No released aluminum is detected from the SBF extract and enhanced corrosion resistance properties are confirmed by electrochemical tests. In vitro studies reveal enhanced growth of GFP mouse osteoblasts on the aluminum oxide coated sample, but not on the untreated sample. In addition to that a small amount (50 ppm) of magnesium ions can enhance osteogenic differentiation as reported previously, our present data show a low concentration of hydrogen can give rise to the same effect. To compare the bone volume change between the plasma-treated magnesium implant and untreated control, micro-computed tomography is performed and the plasma-treated implant is found to induce significant new bone formation adjacent to the implant from day 1 until the end of the animal study. On the contrary, bone loss is observed during the first week post-operation from the untreated magnesium sample. Owing to the protection offered by the Al2O3 layer, the plasma-treated implant degrades more slowly and the small amount of released magnesium ions stimulate new bone formation locally as revealed by histological analyses. Scanning electron microscopy discloses that the Al2O3 layer at the bone-implant interface is still present two months after implantation. In addition, no inflammation or tissue necrosis is observed from both treated and untreated implants. These promising results suggest that the plasma-treated magnesium implant can stimulate bone formation in vivo in a minimal invasive way and without causing post-operative complications. PMID:24060425

  18. Plasma formation in a double-gap vircator

    NASA Astrophysics Data System (ADS)

    Queller, T.; Shlapakovski, A.; Krasik, Ya. E.

    2010-11-01

    Time-resolved light emission imaging was used to observe the plasma formation within the cavity of the double-gap vircator powered by a sub-microsecond generator (˜500 kV, ˜10 kA, ˜500 ns). The vircator generated well reproducible S-band microwave pulses of ˜200 MW peak power and up to 200 ns full duration. The plasma light emission was observed ˜30 ns prior to the ending of the generated microwave pulses at the surface of the aluminum foil separating the vircator cavity gaps, in the gap where the virtual cathode is formed. Estimations showed that the energy deposition into the foil by the high-current electron beam is sufficient for the surface plasma formation. The plasma ions accelerated toward the virtual cathode neutralize its electron space charge. The latter was confirmed by the increase in the electron current transmitted through the vircator cavity. In addition, the time of the plasma appearance was determined by comparing the measured transmitted current with that following from the one-dimensional model of a stationary un-neutralized two-stream electron flow. This time agrees with the maximum of the microwave power observed in the experiments, thus showing that the plasma ions cause the termination of the microwave generation.

  19. Lithium sputtering from lithium-coated plasma facing components in the NSTX divertor

    NASA Astrophysics Data System (ADS)

    Scotti, F.; Soukhanovskii, V. A.; Ahn, J.-W.; Bell, R. E.; Gerhardt, S. P.; Jaworski, M. A.; Kaita, R.; Kugel, H. W.; McLean, A. G.; Meier, E. T.; Podestà, M.; Roquemore, A. L.

    2015-08-01

    Lithium sputtering yields and gross impurity influxes from lithium-coated graphite and molybdenum plasma facing components (PFCs) have been analyzed for the first time in the National Spherical Torus Experiment (NSTX) divertor during H-mode NBI-heated discharges. Motivated by the beneficial effects of lithium conditioning on discharge performance and reproducibility, evaporative lithium coatings were the routine wall conditioning technique in NSTX. Neutral lithium sputtering yields from solid lithium coatings in NSTX were found to be consistent with values reported from test stand experiments from deuterium-saturated lithium (with sputtering yields YLi ∼ 0.03- 0.07). Temperature-enhanced lithium sputtering was observed on lithium-coated graphite and molybdenum as a result of PFC heating by both embedded heaters and incident plasma heat flux, leading to YLi ∼ 0.1- 0.2 for surface temperatures above the lithium melting point.

  20. Pulsed Plasma Synthesis of Iron and Nickel Nanoparticles Coated by Carbon for Medical Applications

    NASA Astrophysics Data System (ADS)

    Abdullaeva, Zhypargul; Omurzak, Emil; Iwamoto, Chihiro; Ihara, Hirotaka; Subban Ganapathy, Hullathy; Sulaimankulova, Saadat; Koinuma, Michio; Mashimo, Tsutomu

    2013-01-01

    Fe and Ni magnetic nanoparticles coated by carbon were synthesized between the Fe-Fe and Ni-Ni metal electrodes, submerged in ethanol using pulsed plasma in a liquid method. Iron coated carbon (Fe@C) nanoparticles have an average size of 32 nm, and Ni@C nanoparticles are 40 nm. Obtained samples exhibit a well-defined crystalline structure of the inner Fe and Ni cores, encapsulated in the graphitic carbon coatings. Cytotoxicity studies performed on the MCF-7 (breast cancer) cell line showed small toxicity about 88-74% at 50 µg/mL of Fe@C and Ni@C nanoparticles, which can be significant criteria for use them in medical cancer treatment. In addition, appropriate sizes, good magnetic properties and well-organized graphitic carbon coatings are highlight merits of Fe@C and Ni@C nanoparticles synthesized by pulsed plasma.

  1. Nanocomposite Lanthanum Zirconate Thermal Barrier Coating Deposited by Suspension Plasma Spray Process

    NASA Astrophysics Data System (ADS)

    Wang, Chaohui; Wang, You; Wang, Liang; Hao, Guangzhao; Sun, Xiaoguang; Shan, Fan; Zou, Zhiwei

    2014-10-01

    This work seeks to develop an innovative nanocomposite thermal barrier coating (TBC) exhibiting low thermal conductivity and high durability compared with that of current TBCs. To achieve this objective, nanosized lanthanum zirconate particles were selected for the topcoat of the TBC system, and a new process—suspension plasma spray—was employed to produce desirable microstructural features: the nanocomposite lanthanum zirconate TBC contains ultrafine splats and high volume porosity, for lower thermal conductivity, and better durability. The parameters of plasma spray experiment included two main variables: (i) spray distance varying from 40 to 80 mm and (ii) the concentration of suspension 20, 25, and 30 wt.%, respectively. The microstructure of obtained coatings was characterized with scanning electron microscope and x-ray diffraction. The porosity of coatings is in the range of 6-10%, and the single phase in the as-sprayed coatings was pyrochlore lanthanum zirconate.

  2. Microstructural inhomogeneity in plasma-sprayed hydroxyapatite coatings and effect of post-heat treatment

    NASA Astrophysics Data System (ADS)

    Lu, Yu-Peng; Xiao, Gui-Yong; Li, Shi-Tong; Sun, Rui-Xue; Li, Mu-Sen

    2006-01-01

    The microstructural inhomogeneity in the plasma-sprayed hydroxyapatite (HA) coatings was characterized by using electron probe microanalyser (EPMA). A simple and artful method was developed to detect the interface characteristics. All the samples for observation were ground and polished along the direction parallel to the coating surfaces. The BSE images directly and clearly showed the inhomogeneity in the as-sprayed coatings with the amorphous regions being bright gray and crystalline regions being dark gray. X-ray diffractometer (XRD) patterns indicated that after immersion in deionized water for 20 days, bone-like apatite and α-Ca 2P 2O 7 precipitated on the polished surfaces of the as-sprayed HA coatings. The post-heat treatment could eliminate the microstructural inhomogeneity in the coatings. Only β-Ca 2P 2O 7 precipitated on the surfaces of the heat-treated HA coatings. The immersed samples were re-polished till tiny substrate was bared to investigate the effect of immersion on interface. It was shown that the immersion decreased the cohesive strength of the as-sprayed coatings. There were more and broader cracks in the splats that came into contact with the substrate and amorphous phase increased toward the coating-substrate interface. Post-heat treatment was proved to reduce the peeling off of coating during re-polishing operation. It was proposed that the distributions of amorphous phase and cracks in as-sprayed coatings are detrimental to coating properties and should be modified through improving the plasma spraying processing.

  3. Influence of processing gases on the properties of cold atmospheric plasma SiOxCy coatings

    NASA Astrophysics Data System (ADS)

    Hamze, H.; Jimenez, M.; Deresmes, D.; Beaurain, A.; Nuns, N.; Traisnel, M.

    2014-10-01

    Thin layers of SiOxCy (y = 4-x and 3 ≤ x ≤ 4) were applied using a cold atmospheric plasma torch on glass substrates. The aim was to investigate using Atomic Force Microscopy (AFM), X-ray photoelectron spectroscopy (XPS) and time-of-flight secondary ion mass spectrometry (Tof-Sims) the influence of the gases used on the morphology and composition of the deposits. A hexamethyldisilane (HMDS) precursor was injected in post-discharge in an air or nitrogen plasma using a carrier gas (air or nitrogen) and was applied on the substrate previously pre-treated by an air or nitrogen plasma. The carrier gas and plasma gas flows and the distance between the substrate and the plasma torch, the scanning speed, and the precursor flows were kept constant during the study. The gas used during activation pre-treatment showed no particular influence on the characteristics of the deposit. When air is used both as plasma and carrier gas, the coating layer is thicker (96 nm) than when nitrogen is used (64 nm). It was also evidenced that the gas carrying the precursor has little influence on the hydrophobicity of the coating, contrary to the plasma gas. The latter significantly influences the surface characteristics of the coatings. When air is used as plasma gas, a compact coating layer is obtained and the surface has a water contact angle (WCA) of 82°. When nitrogen is used, the deposit is more hydrophobic (WCA of 100°) and the deposit morphology is different. This increase in hydrophobicity could be correlated to the increase of Sisbnd Osbnd C bonds in the upper surface layers evidenced by XPS analyzes. This observation was then confirmed by Tof-Sims analyzes carried out on these thin layers. A uniform distribution of Carbons in the siloxane coating could also be observed using Tof-Sims 2D reconstruction images of cross sections of the deposited layers.

  4. Plasma surface modification and hydrophobic barrier coating of paper

    NASA Astrophysics Data System (ADS)

    Sahin, Halil Turgut

    2001-07-01

    Development of new technologies for production of alternative paper properties with minimal environmental hazards was the goal of this project. In this study, the utilization of various chemicals under radio frequency (RF) plasma environments was investigated for creation of hydrophobic barrier properties and deposition of electrically conductive conjugated thin layers on the surface of paper. Four basic approaches have been utilized to impart hydrophobic barriers to the paper without affecting bulk properties; argon plasma treatment after Teflon-like chemical; 1,1,1,2 tetrafluoroethane (TFE) predeposition, carbon tetrafluoride (CF4) plasma treatment after TFE pre-deposition, carbon tetrafluoride plasma treatment alone and octamethylcyclotetrasiloxane (OMCTSO) plasma treatment of paper under an RF-glow discharge. The chosen chemicals were found to enhance the properties of the paper substrates and surface analysis aided explanation of the mechanism of hydrophobic barrier improvements on paper. An attempt was also made to prepare oriented thin films of pi-conjugated polymers on paper surfaces with a pulsed plasma technique for incorporation of electrically conductive layers. Progressive changes in composition, with varying plasma duty cycles during the plasma polymerization, were observed with thiophene. The results of this study provide additional support for the unusually good control of film chemistry available via the pulsed plasma technique. Electrical conductivity measurements indicated that fragmented thiophene films were obtained under mild plasma conditions, but the discontinuous thiophene film was found to be oriented. The electrical behavior of the thiophene derived deposited layer was dramatically improved with chemical doping. Correlation of the changes of paper surface properties with changes in plasma parameters are partially explained by based on surface chemistry, although other structural features of the paper morphology were also affected to some

  5. Dynamic channeling of electromagnetic radiation by extended plasma formations

    NASA Astrophysics Data System (ADS)

    Kolpakov, V. I.; Norinskii, L. V.; Rogov, V. S.

    1991-05-01

    An experimental study was conducted to investigate the feasibility of using axisymmetric extended plasma formations (EPFs) as guide lines for the transmission of electromagnetic radiation. The EPF was formed as a result of optical breakdown in air via radiation from an Nd:glass laser. The results obtained demonstrate the channeling of microwave radiation in an EPF with a blurred boundary.

  6. "Thunderstruck": Plasma-Polymer-Coated Porous Silicon Microparticles As a Controlled Drug Delivery System.

    PubMed

    McInnes, Steven J P; Michl, Thomas D; Delalat, Bahman; Al-Bataineh, Sameer A; Coad, Bryan R; Vasilev, Krasimir; Griesser, Hans J; Voelcker, Nicolas H

    2016-02-01

    Controlling the release kinetics from a drug carrier is crucial to maintain a drug's therapeutic window. We report the use of biodegradable porous silicon microparticles (pSi MPs) loaded with the anticancer drug camphothecin, followed by a plasma polymer overcoating using a loudspeaker plasma reactor. Homogenous "Teflon-like" coatings were achieved by tumbling the particles by playing AC/DC's song "Thunderstruck". The overcoating resulted in a markedly slower release of the cytotoxic drug, and this effect correlated positively with the plasma polymer coating times, ranging from 2-fold up to more than 100-fold. Ultimately, upon characterizing and verifying pSi MP production, loading, and coating with analytical methods such as time-of-flight secondary ion mass spectrometry, scanning electron microscopy, thermal gravimetry, water contact angle measurements, and fluorescence microscopy, human neuroblastoma cells were challenged with pSi MPs in an in vitro assay, revealing a significant time delay in cell death onset. PMID:26836366

  7. Plasma-enhanced chemical vapor deposition method to coat micropipettes with diamond-like carbon

    SciTech Connect

    Kakuta, Naoto; Watanabe, Mayu; Yamada, Yukio; Okuyama, Naoki; Mabuchi, Kunihiko

    2005-07-15

    This article provides a simple method for coating glass micropipettes with diamond-like carbon (DLC) through plasma-enhanced chemical vapor deposition. The apparatus uses a cathode that is a thin-metal-coated micropipette itself and an anode that is a meshed cylinder with its cylinder axis along the micropipette length. To produce a uniform plasma and prevent a temperature increase at the tip due to ion collision concentration, we investigated the effect of the height and diameter of the meshed cylindrical anode on the plasma. Intermittent deposition is also effective for inhibiting the temperature rise and producing high quality DLC films. Measured Raman spectra and electric resistivity indicate that a DLC film suitable for use as an insulating film can be produced on the micropipette. This coating method should also be useful for other extremely small probes.

  8. Effect of the thickness on properties of Al{sub 2}O{sub 3} coatings deposited by plasma spraying

    SciTech Connect

    Yin Zhijian; Tao Shunyan; Zhou Xiaming

    2011-01-15

    Al{sub 2}O{sub 3} coatings with different thicknesses (160, 320, 480 and 640 {mu}m) were deposited on stainless steel substrate by plasma spraying. The variation in microstructural characteristics and properties of coatings with various thicknesses was investigated. Powders morphology and the microstructure of as-sprayed coatings were characterized by scanning electron microscopy and optical microscopy. The microhardness was measured using a Vickers' indentor. The corrosion behaviour of plasma-sprayed Al{sub 2}O{sub 3} coatings in 1 N H{sub 2}SO{sub 4} solution at a temperature of 25 deg. C was evaluated by electrochemistry method. Experimental results indicated that surface roughness showed no obvious dependence on the coating thickness. However, the porosity of Al{sub 2}O{sub 3} coating was increased with increased thickness. The enhanced coating thickness also resulted in decreasing microhardness and reduced corrosion resistance. In this study, the Al{sub 2}O{sub 3} coating with thickness of 160 {mu}m possesses the lowest porosity, the highest hardness and superior corrosion resistance. Research Highlights: {yields} Increase of coating thickness shows no obvious effect on phase composition and surface roughness of plasma sprayed Al{sub 2}O{sub 3} coatings. {yields} Variation of porosity and microhardness presents dependence on coating thickness parameter. {yields} Increasing coating thickness leads to reduced corrosion resistance of plasma sprayed Al{sub 2}O{sub 3} coating.

  9. Plasma-enhanced CVD silicon nitride antireflection coatings for solar cells

    NASA Technical Reports Server (NTRS)

    Johnson, C. C.; Wydeven, T.; Donohoe, K.

    1983-01-01

    Multilayer plasma-enhanced chemical vapor deposition (PECVD) silicon nitride antireflection coatings were deposited on space quality silicon solar cells. Preliminary experiments indicated that multilayer coatings decreased the total reflectance of polished silicon from 35 percent to less than 3 percent over the spectral range 0.4-1.0 micron. The solar cell energy conversion efficiency was increased from an average of 8.84 percent to an average of 12.63 percent.

  10. A Novel Plasma-Sprayed Nanostructured Coating with Agglomerated-Unsintered Feedstock

    NASA Astrophysics Data System (ADS)

    Gao, Yang; Zhao, Yan; Yang, Deming; Gao, Jianyi

    2016-01-01

    In this article, an unusual agglomerated powder of Y2O3-stabilized ZrO2 (YSZ) that did not undergo calcination was introduced as a feedstock for thermal spray deposition using internal injection atmospheric plasma spray (APS) and the very-low-pressure plasma spray (VLPPS) methods at an ambient pressure of 100-150 Pa. The results show that the microstructure of the coating is influenced not only by the spray parameters (such as arc gas composition, ambient pressure, and arc current) but also by the manufacture process of the agglomerates particularly the sintering process. The microstructure of the coating exhibited a bimodal structure if the APS method was used; in this case, the microstructure resembles that of other nanostructured coatings using regular agglomerated-sintered feedstock. A coating having a novel fully nano-equiaxed structure with a microporosity of 10-15% was first successfully deposited using VLPPS with 20Ar-30He SLPM plasma gas flows at a current of 500 A. The experimental results suggest that the nano-scale equiaxed structure in the coating is directly formed from original nanoparticles that had undergone melting, while inside the nozzle they were subsequently solidified on the substrate. The VLPPS method, which offers some unique advantages over the conventional plasma spray process, is generic in nature and can potentially be used to deposit a wide variety of ceramic coatings for diverse applications. The thermal conductivity values of the fully nanostructured and bimodal structured coatings were measured, and the microstructures of the coating both in the as-sprayed state and after heat treatment for 10 h at 1300 °C were investigated.

  11. Microstructure of boron nitride coated on nuclear fuels by plasma enhanced chemical vapor deposition

    NASA Astrophysics Data System (ADS)

    Durmazuçar, Hasan H.; Gündüz, Güngör; Toker, Canan

    1998-08-01

    Three nuclear fuels, pure urania, 5% and 10% gadolinia containing fuels were coated with boron nitride to improve nuclear and physical properties. Coating was done by plasma enhanced chemical vapor deposition technique by using boron trichloride and ammonia. The specimens were examined under a scanning electron microscope. Boron nitride formed a grainy structure on all fuels. Gadolinia decreased the grain size of boron nitride. The fractal dimensions of fragmentation and of area-perimeter relation were determined.

  12. A model for residual stress evolution in air-plasma-sprayed zirconia thermal barrier coatings

    SciTech Connect

    Nair, B. G.; Singh, J. P.; Grimsditch, M.

    2000-02-28

    Ruby fluorescence spectroscopy indicates that residual stress in air-plasma-sprayed zirconia thermal barrier coatings is a function of the local interface geometry. The stress profile of a simulated rough interface characterized by ``peaks'' and ``valleys'' was modeled with a finite-element approach that accounted for thermal mismatch, oxide scale growth, and top coat sintering. Dependence of the stress profile on interface geometry and microstructure was investigated, and the results were compared with measured stresses.

  13. Effect of nitrogen-containing plasma on adherence, friction, and wear of radiofrequency-sputtered titanium carbide coatings

    NASA Technical Reports Server (NTRS)

    Brainard, W. A.; Wheeler, D. R.

    1979-01-01

    Friction and wear experiments on 440C steel surfaces that were rf sputtered with titanium carbide when a small percentage of nitrogen was added to the plasma were conducted. Both X-ray photoelectron spectroscopy and X-ray diffraction were used to analyze the resultant coatings. Results indicate that the small partial pressure of nitrogen (approximately 0.5 percent) markedly improves the adherence, friction, and wear properties when compared with coatings applied to sputter-etched surfaces, oxidized surfaces, or in the presence of a small oxygen partial pressure. The improvements are related to the formation of an interface containing a mixture of the nitrides of titanium and iron, which are harder than their corresponding oxides.

  14. Use of a nitrogen-argon plasma to improve adherence of sputtered titanium carbide coatings on steel

    NASA Technical Reports Server (NTRS)

    Brainard, W. A.; Wheeler, D. R.

    1979-01-01

    Friction and wear experiments on 440-C steel surfaces that had been RF-sputtered with titanium carbide when a small percentage of nitrogen was added to the plasma were conducted. X-ray photoelectron spectroscopy and X-ray diffraction were used to analyze the resultant coatings. Results indicate that a small partial pressure of nitrogen (about 0.5%) markedly improves the adherence, friction, and wear properties when compared with coatings applied on sputter-etched oxidized surfaces or in the presence of a small oxygen partial pressure. The improvements are related to the formation of an interface containing a mixture of the nitrides of titanium and iron, which are harder than their corresponding oxides.

  15. Research on the Friction and Wear Behavior at Elevated Temperature of Plasma-Sprayed Nanostructured WC-Co Coatings

    NASA Astrophysics Data System (ADS)

    Chen, Hui; Gou, Guoqing; Tu, Mingjing; Liu, Yan

    2010-02-01

    Nanostructured and ultra-fine WC-Co coatings were prepared by plasma spray. The friction and wear behavior at elevated temperature and failure mechanism were investigated. The results indicated that the sliding wear resistance of nanostructured coating is better than that of ultra-fine coating at high temperature. The wear mechanism is different between ultra-fine coating and nanostructured coating. Brittle fracture and adhesive wear dominate in ultra-fine coating followed with abrasive wear. Toughness fracture and abrasive wear dominate in nanostructured coating followed with adhesive wear.

  16. The effects of RF plasma ashing on zinc orthotitanate/potassium silicate thermal control coatings

    NASA Technical Reports Server (NTRS)

    Dever, Joyce A.; Bruckner, Eric J.

    1992-01-01

    Samples of YB-71, a white thermal control coating composed of zinc orthotitanate pigment in a potassium silicate binder, were exposed in air plasma and in oxygen plasma to determine optical property and surface chemistry changes. Results show that YB-71 undergoes a significant reflectance decrease upon exposure to the simulated LEO atomic oxygen environment provided by an air plasma asher. YB-71 samples exposed to the same effective fluence in oxygen plasma, or in a UV screening Faraday cage in air or oxygen, do not undergo as severe reflectance decreases as the samples exposed in the air plasma asher environment. The UV and VUV radiation present in the plasma ashers affects the YB-71 degradation. It is noted that, when using plasma ashers to determine LEO degradation, it is necessary to take into account the sensitivity of the material to the synergistic effects of atomic oxygen and accelerated UV radiation.

  17. Laser propagation and channel formation in laser-produced plasmas

    NASA Astrophysics Data System (ADS)

    Young, P. E.

    1996-05-01

    The understanding of laser beam propagation through underdense plasmas is of vital importance to inertial confinement fusion schemes, as well as being a fundamental physics issue. Formation of plasma channels has numerous applications including table-top x-ray lasers and laser-plasma induced particle accelerators. The fast ignitor concept (M. Tabak et al., Phys. Plasmas 1), 1626 (1994)., for example, requires the formation of an evacuated channel through a large, underdense plasma. Scaled experiments (P.E. Young et al., Phys. Rev. Lett. 63), 2812 (1989). (S. Wilks et al., Phys. Rev. Lett. 73), 2994 (1994). (P.E. Young et al, Phys. Plasmas 2), 2825 (1995). have shown that the axial extent of a channel formed by a 100 ps pulse is limited by the onset of the filamentation instability (P.E. Young et al., Phys. Rev. Lett. 61), 2336 (1988).. We have obtained quantitative comparison between filamentation theory and experiment (P.E. Young, Phys. Plasmas 2), 2815 (1995).. More recent experiments (P.E. Young et al., Phys. Rev. Lett. 75), 1082 (1995). have shown that by increasing the length of the channel-forming pulse, the filamentation instability is overcome and the channel forms at higher densities. This result has important implications for the fast ignitor design and the understanding of time-dependent beam dynamics. In addition, we will present measurements of ion energies ejected by the ponderomotive force which is a measurement of the peak laser intensity in the plasma; the ion energies indicate filamented laser intensities above 1.5× 10^17 W/cm^2. * Work performed under the auspices of the U.S. Dept. of Energy by Lawrence Livermore National Laboratory under contract W-7405-ENG-48. ^ In collaboration with S. Wilks, J. Hammer, W. Kruer, M. Foord, G. Guethlein, and M. Tabak.

  18. Neural network analysis for erosion wear of nickel-aluminide coatings on steel by plasma spraying

    NASA Astrophysics Data System (ADS)

    Mishra, S. C.; Chaithanya, M.; Satapathy, Alok; Ananthapadmanabhan, P. V.; Sreekumar, K. P.

    2010-02-01

    In the present investigation plasma spray inter metallic coating of Nickel-aluminide was deposited on mild steel substrates. The response of plasma sprayed nickel-aluminide coatings to the impingement of such solid particles has been presented in this work. Nickel pre-mixed with alumina powder is deposited on mild steel substances by atmospheric plasma spraying at various operating power level. The coatings are subjected to erosion wear test. An erosion test setup developed in our laboratory is used to simulate real time erosive situations. Dry silica sand of average particle size 400 micron is used as the erodent. The erosion rate is calculated on the basis of 'coating mass losses. The erosion studies are made and different velocities and impingement angles. A computational technique (ANN analysis) is used to predict the rate of erosion wear under various operational conditions. This technique involves database training to predict property parameter evolutions in process having large number of interdependent variables. This paper presents the database construction, implementation protocol and also the set of predicted results related to the erosion wear rate of nickel-aluminide coating. It is shown that the erosion wear is strongly influenced by the angle of impact. The test is conducted at room temperature i.e.27°C and 60% RH. Ni3Al coatings deposited at different power levels (10, 12, 16, 20, 24 kW) are found to exhibit different wear rate under similar test conditions.

  19. Microstructure and thermal behaviour of plasma sprayed zirconia/alumina composite coating.

    PubMed

    Kobayashi, A; Ando, Y; Kurokawa, K; Hejwowski, T

    2011-10-01

    In thermal barrier coatings (TBC), failure occurs near or at the interface between the metallic bondcoat and topcoat. On high temperature conditions, an oxide scale which is named thermally grown oxide (TGO) occurs along the bond/topcoat interface. For diminishing the creation of TGO, a dense coating with low residual stress and thermal stress buffer layer was preferable. High hardness ceramic coatings could be obtained by gas tunnel type plasma spraying, and the deposited coating had superior property in comparison with those deposited by conventional type plasma spray method. In this study, the gas tunnel type plasma spraying system was utilized to produce a zirconia/alumina functionally graded thermal barrier coating and discussed its physical and mechanical properties, thermal behavior and high temperature oxidation resistance of the coating are discussed. Consequently, the proposed system exhibited superior mechanical properties and oxidation resistance at the expenses of a slightly lower thermal insulating effect. This interlayer is preferred in order to minimize the detrimental effect of the phase transformation of gamma-Al2O3 to alpha-Al2O3. PMID:22400271

  20. A First-Principle Kinetic Theory of Meteor Plasma Formation

    NASA Astrophysics Data System (ADS)

    Dimant, Yakov; Oppenheim, Meers

    2015-11-01

    Every second millions of tiny meteoroids hit the Earth from space, vast majority too small to observe visually. However, radars detect the plasma they generate and use the collected data to characterize the incoming meteoroids and the atmosphere in which they disintegrate. This diagnostics requires a detailed quantitative understanding of formation of the meteor plasma. Fast-descending meteoroids become detectable to radars after they heat due to collisions with atmospheric molecules sufficiently and start ablating. The ablated material then collides into atmospheric molecules and forms plasma around the meteoroid. Reflection of radar pulses from this plasma produces a localized signal called a head echo. Using first principles, we have developed a consistent collisional kinetic theory of the near-meteoroid plasma. This theory shows that the meteoroid plasma develops over a length-scale close to the ion mean free path with a non-Maxwellian velocity distribution. The spatial distribution of the plasma density shows significant deviations from a Gaussian law usually employed in head-echo modeling. This analytical model will serve as a basis for more accurate quantitative interpretation of the head echo radar measurements. Work supported by NSF Grant 1244842.

  1. Tissue Plasminogen Activator Coating on Implant Surfaces Reduces Staphylococcus aureus Biofilm Formation

    PubMed Central

    Na, Manli; Jarneborn, Anders; Jacobsson, Gunnar; Peetermans, Marijke; Verhamme, Peter

    2015-01-01

    Staphylococcus aureus biofilm infections of indwelling medical devices are a major medical challenge because of their high prevalence and antibiotic resistance. As fibrin plays an important role in S. aureus biofilm formation, we hypothesize that coating of the implant surface with fibrinolytic agents can be used as a new method of antibiofilm prophylaxis. The effect of tissue plasminogen activator (tPA) coating on S. aureus biofilm formation was tested with in vitro microplate biofilm assays and an in vivo mouse model of biofilm infection. tPA coating efficiently inhibited biofilm formation by various S. aureus strains. The effect was dependent on plasminogen activation by tPA, leading to subsequent local fibrin cleavage. A tPA coating on implant surfaces prevented both early adhesion and later biomass accumulation. Furthermore, tPA coating increased the susceptibility of biofilm infections to antibiotics. In vivo, significantly fewer bacteria were detected on the surfaces of implants coated with tPA than on control implants from mice treated with cloxacillin. Fibrinolytic coatings (e.g., with tPA) reduce S. aureus biofilm formation both in vitro and in vivo, suggesting a novel way to prevent bacterial biofilm infections of indwelling medical devices. PMID:26519394

  2. Diffusion of dopant from optical coating and single step formation of pn junction in silicon solar cell and coating thereon

    SciTech Connect

    Yoldas, B. E.; Yoldas, L. A.

    1981-02-17

    The pn juncture in a silicon chip and an oxide coating on its surface are simultaneously formed from clear solution derived from titanium alkoxides, water, alcohol, a suitable acid, and a P or N dopant compound by partial hydrolysis and polymerization. The solution is applied to the surface of a silicon chip. The chip is then heated which converts the solution to a solid oxide coating which meets the antireflective optical film requirements and induces the migration of the dopants into the chip, forming a pn junction in the chip. The method also provides deep and uniform junction formation or diffusion without resulting in excessive carrier concentration.

  3. Characterization of gas tunnel type plasma sprayed hydroxyapatite-nanostructure titania composite coatings

    NASA Astrophysics Data System (ADS)

    Yugeswaran, S.; Kobayashi, A.; Ucisik, A. Hikmet; Subramanian, B.

    2015-08-01

    Hydroxyapatite (HA) can be coated onto metal implants as a ceramic biocompatible coating to bridge the growth between implants and human tissue. Meanwhile many efforts have been made to improve the mechanical properties of the HA coatings without affecting its bioactivity. In the present study, nanostructure titania (TiO2) was mixed with HA powder and HA-nanostructure TiO2 composite coatings were produced by gas tunnel type plasma spraying torch under optimized spraying conditions. For this purpose, composition of 10 wt% TiO2 + 90 wt% HA, 20 wt% TiO2 + 80 wt% HA and 30 wt% TiO2 + 70 wt% HA were selected as the feedstock materials. The phase, microstructure and mechanical properties of the coatings were characterized. The obtained results validated that the increase in weight percentage of nanostructure TiO2 in HA coating significantly increased the microhardness, adhesive strength and wear resistance of the coatings. Analysis of the in vitro bioactivity and cytocompatibility of the coatings were done using conventional simulated body fluid (c-SBF) solution and cultured green fluorescent protein (GFP) labeled marrow stromal cells (MSCs) respectively. The bioactivity results revealed that the composite coating has bio-active surface with good cytocompatibility.

  4. Microstructure and corrosion resistance of Fe/Mo composite amorphous coatings prepared by air plasma spraying

    NASA Astrophysics Data System (ADS)

    Jiang, Chao-ping; Xing, Ya-zhe; Zhang, Feng-ying; Hao, Jian-min

    2012-07-01

    Fe/Mo composite coatings were prepared by air plasma spraying (APS) using Fe-based and Mo-based amorphous and nanocrystalline mixed powders. Microstructural studies show that the composite coatings present a layered structure with low porosity due to adding the self-bonded Mo-based alloy. Corrosion behaviors of the composite coatings, the Fe-based coatings and the Mo-based coatings were investigated by electrochemical measurements and salt spray tests. Electrochemical results show that the composite coatings exhibit a lower polarization current density and higher corrosion potentials than the Fe-based coating when tested in 3.5wt% NaCl solutions, indicating superior corrosion resistance compared with the Fe-based coating. Also with the increase in addition of the Mo-based alloy, a raised corrosion resistance, inferred by an increase in corrosion potential and a decrease in polarization current density, can be found. The results of salt spray tests again show that the corrosion resistance is enhanced by adding the Mo-based alloy, which helps to reduce the porosity of the composite coatings and enhance the stability of the passive films.

  5. Ion-plasma protective coatings for gas-turbine engine blades

    NASA Astrophysics Data System (ADS)

    Kablov, E. N.; Muboyadzhyan, S. A.; Budinovskii, S. A.; Lutsenko, A. N.

    2007-10-01

    Evaporated, diffusion, and evaporation—diffusion protective and hardening multicomponent ionplasma coatings for turbine and compressor blades and other gas-turbine engine parts are considered. The processes of ion surface treatment (ion etching and ion saturation of a surface in the metallic plasma of a vacuum arc) and commercial equipment for the deposition of coatings and ion surface treatment are analyzed. The specific features of the ion-plasma coatings deposited from the metallic plasma of a vacuum arc are described, and the effect of the ion energy on the phase composition of the coatings and the processes occurring in the surface layer of an article to be treated are discussed. Some properties of ion-plasma coatings designed for various purposes are presented. The ion surface saturation of articles made from structural materials is shown to change the structural and phase states of their surfaces and, correspondingly, the related properties of these materials (i.e., their heat resistance, corrosion resistance, fatigue strength, and so on).

  6. Electron transport in plasmas with lithium-coated plasma-facing components

    NASA Astrophysics Data System (ADS)

    Jacobson, Craig Michael

    The Lithium Tokamak Experiment (LTX) is a spherical tokamak designed to study the lowrecycling regime through the use of lithium-coated shells conformal to the last closed flux surface (LCFS). A lowered recycling rate is expected to flatten core Te profiles, raise edge Te, strongly affect n e profiles, and enhance confinement. To study these unique plasmas, a Thomson scattering diagnostic uses a ≤ 20 J, 30 ns FWHM pulsed ruby laser to measure Te and ne at 11 radial points on the horizontal midplane, spaced from the magnetic axis to the outer edge at a single temporal point for each discharge. Scattered light is imaged through a spectrometer onto an intensified CCD. The diagnostic is absolutely calibrated using a precision light source and Raman scattering. Measurements of n e are compared with line integrated density measurements from a microwave interferometer. Adequate signal to noise is obtained with ne ≥ 2 x10 18 m--3. Thomson profiles of plasmas following evaporation of lithium onto room-temperature plasmafacing components (PFCs) are used in conjunction with magnetic equilibria as input for TRANSP modeling runs. Neoclassical calculations are used to determine Ti profiles, which have levels that agree with passive charge exchange recombination spectroscopy (CHERS) measurements. TRANSP results for confinement times and stored energies agree with diamagnetic loop measurements. Results of chie result in values as low as 7 m2/s near the core, which rise to around 100 m2/s near the edge. These are the first measurements of chie in LTX, or its predecessor, the Current Drive Experiment-Upgrade (CDX-U), with lithium PFCs.

  7. Titanium Dioxide Coating Prepared by Use of a Suspension-Solution Plasma-Spray Process

    NASA Astrophysics Data System (ADS)

    Du, Lingzhong; Coyle, Thomas W.; Chien, Ken; Pershin, Larry; Li, Tiegang; Golozar, Mehdi

    2015-08-01

    Titanium dioxide coatings were prepared from titanium isopropoxide solution containing nano TiO2 particles by use of a plasma-spray process. The effects of stand-off distance on coating composition and microstructure were investigated and compared with those for pure solution precursor and a water-based suspension of TiO2. The results showed that the anatase content of the coating increased with increasing stand-off distance and the rate of deposition decreased with increasing spray distance. Anatase nanoparticles in solution were incorporated into the coatings without phase transformation whereas most of the TiO2 in the precursor solution was transformed into rutile. The microstructure of preserved anatase particles bound by rutile improved the efficiency of deposition of the coating. The amount of anatase phase can be adjusted by variation of the ratio of solution to added anatase TiO2 nanoparticles.

  8. Low Pressure Plasma Sprayed Overlay Coatings for GRCop-84 Combustion Chamber Liners for Reusable Launch Vehicles

    NASA Technical Reports Server (NTRS)

    Raj, S. V.; Barrett, C.; Ghosn, L. J.; Lerch, B.; Robinson,; Thorn, G.

    2005-01-01

    An advanced Cu-8(at.%)Cr-4%Nb alloy developed at NASA's Glenn Research Center, and designated as GRCop-84, is currently being considered for use as combustor chamber liners and nozzle ramps in NASA s future generations of reusable launch vehicles (RLVs). However, past experience has shown that unprotected copper alloys undergo an environmental attack called "blanching" in rocket engines using liquid hydrogen as fuel and liquid oxygen as the oxidizer. Potential for sulfidation attack of the liners in hydrocarbon-fueled engines is also of concern. Protective overlay coatings alloys are being developed for GRCop-84. The development of this coatings technology has involved a combination of modeling, coatings development and characterization, and process optimization. Coatings have been low pressure plasma sprayed on GRCop-84 substrates of various geometries and shapes. Microstructural, mechanical property data and thermophysical results on the coated substrates are presented and discussed.

  9. Study of Coating Growth Behavior During the Plasma Electrolytic Oxidation of Magnesium Alloy ZK60

    NASA Astrophysics Data System (ADS)

    Qiu, Zhaozhong; Wang, Rui; Zhang, Yushen; Qu, Yunfei; Wu, Xiaohong

    2015-04-01

    Plasma electrolytic oxidation technique was used to coat ZK60 magnesium alloy in a silicate-based electrolyte. Effects of oxidation time on the morphology, phase structure, and corrosion resistance of the resulting coatings were systematically investigated by scanning electron microscopy, energy-dispersive spectrometry, x-ray diffraction, x-ray photoelectron spectroscopy, and potentiodynamic polarization. The main components of the inner and the outer coating layers were MgO and Mg2SiO4, respectively. It was also found that the oxidation time has a significant impact on the corrosion resistance properties of the coatings. The coating obtained within the oxidation time of 360 s exhibited a corrosion current of 7.6 × 10-8 A/cm2 in 3.5 wt.% NaCl solution, which decreased significantly when comparing with the pristine magnesium alloy.

  10. Selective formation of turbulent structures in magnetized cylindrical plasmas

    SciTech Connect

    Kasuya, Naohiro; Itoh, Kimitaka; Yagi, Masatoshi; Itoh, Sanae-I

    2008-05-15

    The mechanism of nonlinear structural formation has been studied with a three-field reduced fluid model, which is extended to describe the resistive drift wave turbulence in magnetized cylindrical plasmas. In this model, ion-neutral collisions strongly stabilize the resistive drift wave, and the formed structure depends on the collision frequency. If the collision frequency is small, modulational coupling of unstable modes generates a zonal flow. On the other hand, if the collision frequency is large, a streamer, which is a localized vortex in the azimuthal direction, is formed. The structure is generated by nonlinear wave coupling and is sustained for a much longer duration than the drift wave oscillation period. This is a minimal model for analyzing the turbulent structural formation mechanism by mode coupling in cylindrical plasmas, and the competitive nature of structural formation is revealed. These turbulent structures affect particle transport.

  11. Laser surface modification of electroplated, physically vapor deposited and plasma sprayed coatings

    SciTech Connect

    Dini, J.W.

    1996-05-01

    Lasers are used to modify surface characteristics in order to improve properties for a variety of industrial applications. Typical surface alterations include: transformation hardening, melting, cladding, alloying, coating, and smoothing. This paper is a critical review that covers surface alloying. It concentrates on coatings applied by electroplating, plasma spraying or physical vapor deposition and the resultant properties obtained after laser treatment. In many cases, significant improvement in properties such as corrosion resistance, wear resistance, creep strength, porosity, and structure was noted after coatings were exposed to a laser treatment. 112 refs., 12 figs., 4 tabs.

  12. Studies on non-oxide coating on carbon fibers using plasma enhanced chemical vapor deposition technique

    NASA Astrophysics Data System (ADS)

    Patel, R. H.; Sharma, S.; Prajapati, K. K.; Vyas, M. M.; Batra, N. M.

    2016-05-01

    A new way of improving the oxidative behavior of carbon fibers coated with SiC through Plasma Enhanced Chemical Vapor Deposition technique. The complete study includes coating of SiC on glass slab and Stainless steel specimen as a starting test subjects but the major focus was to increase the oxidation temperature of carbon fibers by PECVD technique. This method uses relatively lower substrate temperature and guarantees better stoichiometry than other coating methods and hence the substrate shows higher resistance towards mechanical and thermal stresses along with increase in oxidation temperature.

  13. Contact potential induced enhancement of magnetization in polyaniline coated nanomagnetic iron oxides by plasma polymerization

    NASA Astrophysics Data System (ADS)

    Sethulakshmi, N.; Sooraj, V.; Sajeev, U. S.; Nair, Swapna S.; Narayanan, T. N.; Joy, Lija K.; Joy, P. A.; Ajayan, P. M.; Anantharaman, M. R.

    2013-10-01

    The present work derives motivation from the so called surface/interfacial magnetism in core shell structures and commercial samples of Fe3O4 and γ Fe2O3 with sizes ranging from 20 to 30 nm were coated with polyaniline using plasma polymerization and studied. The High Resolution Transmission Electron Microscopy images indicate a core shell structure after polyaniline coating and exhibited an increase in saturation magnetization by 2 emu/g. For confirmation, plasma polymerization was performed on maghemite nanoparticles which also exhibited an increase in saturation magnetization. This enhanced magnetization is rather surprising and the reason is found to be an interfacial phenomenon resulting from a contact potential.

  14. Erosion and re-deposition of lithium and boron coatings under high-flux plasma bombardment

    NASA Astrophysics Data System (ADS)

    Abrams, Tyler Wayne

    Lithium and boron coatings are applied to the walls of many tokamaks to enhance performance and protect the underlying substrates. Li and B-coated high-Z substrates are planned for use in NSTX-U and are a candidate plasma-facing component (PFC) for DEMO. However, previous measurements of Li evaporation and thermal sputtering on low-flux devices indicate that the Li temperature permitted on such devices may be unacceptably low. Thus it is crucial to characterize gross and net Li erosion rates under high-flux plasma bombardment. Additionally, no quantitative measurements have been performed of the erosion rate of a boron-coated PFC during plasma bombardment. A realistic model for the compositional evolution of a Li layer under D bombardment was developed that incorporates adsorption, implantation, and diffusion. A model was developed for temperature-dependent mixed-material Li-D erosion that includes evaporation, physical sputtering, chemical sputtering, preferential sputtering, and thermal sputtering. The re-deposition fraction of a Li coating intersecting a linear plasma column was predicted using atomic physics information and by solving the Li continuity equation. These models were tested in the Magnum-PSI linear plasma device at ion fluxes of 1023-1024 m-2 s-1 and Li surface temperatures less than 800 degrees C. Li erosion was measured during bombardment with a neon plasma that will not chemically react with Li and the results agreed well with the erosion model. Next the ratio of the total D fluence to the areal density of the Li coating was varied to quantify differences in Li erosion under D plasma bombardment as a function of the D concentration. The ratio of D/Li atoms was calculated using the results of MD simulations and good agreement is observed between measurements and the predictions of the mixed-material erosion model. Li coatings are observed to disappear from graphite much faster than from TZM Mo, indicating that fast Li diffusion into the bulk

  15. Preparation of dielectric coating of variable dielectric constant by plasma polymerization

    NASA Technical Reports Server (NTRS)

    Hudis, M.; Wydeven, T. (Inventor)

    1979-01-01

    A plasma polymerization process for the deposition of a dielectric polymer coating on a substrate comprising disposing of the substrate in a closed reactor between two temperature controlled electrodes connected to a power supply is presented. A vacuum is maintained within the closed reactor, causing a monomer gas or gas mixture of a monomer and diluent to flow into the reactor, generating a plasma between the electrodes. The vacuum varies and controls the dielectric constant of the polymer coating being deposited by regulating the gas total and partial pressure, the electric field strength and frequency, and the current density.

  16. Improvement of Ceramic Coatings for Electrostatic Adsorption Force Using Vacuum Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Takeuchi, Jun-Ichi; Yamasaki, Ryo; Tani, Kazumi; Takahashi, Yasuo

    The purpose of this study is to improve ceramic coatings having a high stable electrostatic adsorption force. The use of the coating is for the Johnsen-Rahbek force type electrostatic chucks used to fix silicon wafers inside vacuum chambers for processes such as Etch, CVD and PVD for semiconductor manufacturers. Previously the authors developed a dielectric substance ceramic coating for electrostatic chucks using Atmospheric Plasma Spraying (APS). This ceramic coating was not suitable because of its unstable electrostatic adsorption force. In a subsequent study, Vacuum Plasma Sprayed (VPS) Al2O3-7.5mass%TiO2 coating was investigated. As a result, it was found that the VPS coating has stable electrical resistivity and adsorption force. The dielectric constant of VPS Al2O3-TiO2 coating was sufficient for application to electrostatic chuck. On the other hand, it was suggested from results with respect to residual adsorption force and duration time after power off that the residual adsorption characteristic was not adequate.

  17. Adhesion Improvement of Zirconium Coating on Polyurethane Modified by Plasmas

    NASA Astrophysics Data System (ADS)

    Gao, Yi; Hao, Xiaofei; Liu, Jiwei

    2016-02-01

    In order to improve the adhesion of the middle frequency magnetic sputtered zirconium coating on a polyurethane film, an anode layer source was used to pretreat the polyurethane film with nitrogen and oxygen ions. SEMs and AFM roughness profiles of treated samples and the contrast groups were obtained. Besides, XPS survey spectrums and high resolution spectrums were also investigated. The adhesion test revealed that ion bombardment could improve the adhesion to the polyurethane coating substrate. A better etching result of oxygen ions versus nitrogen predicts a higher bonding strength of zirconium coating on polyurethane and, indeed, the highest bonding strengths are for oxygen ion bombardment upto 13.3 MPa. As demonstrated in X-ray photoelectron spectroscopy, the oxygen ion also helps to introduce more active groups, and, therefore, it achieves a high value of adhesion strength.

  18. Effect of oxide addition on plasma sprayed alumina-based coatings

    NASA Astrophysics Data System (ADS)

    Wang, Meidong

    Plasma spray feed powders of Al2O3, Al2O 3-TiO2, Al2O3-CeO2, and Al2O3-ZrO2 were prepared using a spray-dry and sintering method. Coatings of these powders were deposited onto metal substrates under a same set of plasma spraying parameters. Coating properties such as phase composition, degree of melting, splat thickness, microhardness, indentation fracture resistance, molten region "nanohardness", and abrasive wear resistance were investigated. These results indicate that compared with pure Al2O3 coating, the addition of secondary oxides, such as TiO2, CeO2, and ZrO2, enhances the degree of melting and splat deformability on impact, reduces splat thickness, increases coating microhardness and fracture resistance, and improves coating abrasive wear resistance. The correlation of secondary oxide addition and the resulting changes on coating microstructures and mechanical properties compared with pure alumina coating was theorized. Coatings from three different Al2O3/13TiO2 feed powders were also compared to in detail. It is demonstrated that the degree of mixing of the Al 2O3 and TiO2 ingredients in the feed powder has immense impact on the phase composition, microstructure, hardness, crack growth resistance, and abrasive wear performance of the coatings. A high degree of mixing of Al2O3 and TiO2 in the powder state results in more uniform microstructure, higher hardness, higher crack growth resistance, and consequently better abrasive wear resistance of the coating.

  19. Space Plasma Testing of High-Voltage Thin-Film Solar Arrays with Protective Coatings

    NASA Technical Reports Server (NTRS)

    Tlomak, Pawel; Hausgen, Paul E.; Merrill, John; Senft, Donna; Piszczor, Michael F., Jr.

    2007-01-01

    This paper gives an overview of the space plasma test program for thin-film photovoltaics (TFPV) technologies developed at the Air Force Research Laboratory (AFRL). The main objective of this program is to simulate the effects of space plasma characteristic of LEO and MEO environments on TFPV. Two types of TFPV, amorphous silicon (a-Si) and copper-indium-gallium-diselenide (CIGS), coated with two types of thin-film, multifunctional coatings were used for these studies. This paper reports the results of the first phase of this program, namely the results of preliminary electrostatic charging, arcing, dielectric breakdown, and collection current measurements carried out with a series of TFPV exposed to simulated space plasma at the NASA Glenn Plasma Interaction Facility. The experimental data demonstrate that multifunctional coatings developed for this program provide effective protection against the plasma environment while minimizing impact on power generation performance. This effort is part of an ongoing program led by the Space Vehicles Directorate at the AFRL devoted to the development and space qualification of TFPV and their protective coatings.

  20. New Paradigm for Plasma Crystal Formation with weak grain interaction

    NASA Astrophysics Data System (ADS)

    Tsytovich, V. N.; Morfill, G. E.

    2005-10-01

    New results for non-linear grain screening, non-linear ion drag and non-linear collective attractions appropriate for existing experiments are used for the first time together to explain the observed phenomena of plasma condensation. Based on the physics of collective non-linear grain attraction a paradigm for plasma crystal formation is formulated according to which plasma the crystal formation is due to localization of grains in weak non-linear collective attraction wells. Nonlinearity in screening is an important feature of new paradigm and takes into account that the grain charges are large. The physical consequence of large non-linearity is the presence of relative large attraction potential well at distances several times larger then the non-linear screening radius. Calculated location of the potential well is of the order of the observed inter-grain distances in plasma crystals and the calculated deepness of the potential well determining the temperature of phase transition is close to that observed. The calculations of the deepness of the attraction collective well and the critical value of the coupling constant are performed using an assumption that the collective attraction length is larger than the non-linear screening length. The concept of collective grain interaction in complex plasmas is considered for the case where the non-linear screening is fully determining the collective attraction well.

  1. Chemical reaction and dust formation studies in laboratory hydrocarbon plasmas.

    NASA Astrophysics Data System (ADS)

    Hippler, Rainer; Majumdar, Abhijit; Thejaswini, H. C.

    Plasma chemical reaction studies with relevance to, e.g., Titan's atmosphere have been per-formed in various laboratory plasmas [1,2]. Chemical reactions in a dielectric barrier discharge at medium pressure of 250-300 mbar have been studied in CH4 /N2 and CH4 /Ar gas mixtures by means of mass spectrometry. The main reaction scheme is production of H2 by fragmenta-tion of CH4 , but also production of larger hydrocarbons like Cn Hm with n up to 10 including formation of different functional CN groups is observed. [1] A. Majumdar and R. Hippler, Development of dielectric barrier discharge plasma processing apparatus for mass spectrometry and thin film deposition, Rev. Sci. Instrum. 78, 075103 (2007) [2] H.T. Do, G. Thieme, M. Frühlich, H. Kersten, and R. Hippler, Ion Molecule and Dust Particle Formation in Ar/CH4 , Ar/C2 H2 and Ar/C3 H6 Radio-frequency Plasmas, Contrib. Plasma Phys. 45, No. 5-6, 378-384 (2005)

  2. Phosphating of hot-dipped zinc-aluminum coated steel: Formation and properties of the coatings

    SciTech Connect

    Kwiatkowski, L.; Radzikowski, M.

    1995-11-01

    55%Al-Zn and 5%Al-Zn were phosphated in comparison with electrolytic zinc coatings. Potential measurements during phosphating were carried out in order to find the interpretation of differences in the crystal size. impedance measurements were performed for the assessment of the corrosion properties of the phosphate coatings. It was found that there is no differences between coatings formed from the high or low-zinc baths. The best results were obtained for the phosphated 55%Al-Zn, however one may find also suitable treatment for 5%Al-Zn surface. From the X-ray diffraction data de and rehydration tendency of the coating components were recorded. In the case of high zinc processes it was found that the slowest rehydration rate occurs on the phosphated 5% Al-Zn surfaces. It was also found that depending on the kind of the bath, hopeite formed on the metal surface exhibited various thermal stabilities.

  3. Effects of real viscosity on plasma liner formation and implosion from supersonic plasma jets

    NASA Astrophysics Data System (ADS)

    Schillo, Kevin; Cassibry, Jason; Hsu, Scott; PLX-Alpha Team

    2015-11-01

    The PLX- α project endeavors to study plasma liner formation and implosion by merging of a spherical array of plasma jets as a candidate standoff driver for magneto-inertial fusion (MIF). Smoothed particle hydrodynamics (SPH) is being used to model the liner formation and implosion processes. SPH is a meshless Lagrangian method to simulate fluid flows by dividing a fluid into a set of particles and using a summation interpolant function to calculate the properties and gradients for each of these particles. The SPH code was used to simulate test cases in which the number of plasma guns and initial conditions for the plasma were varied. Linear stabilizations were observed, but the possibility exists that this stabilization was due to the implementation of artificial viscosity in the code. A real viscosity model was added to our SPHC model using the Braginskii ion viscosity. Preliminary results for test cases that incorporate real viscosity are presented.

  4. Plasma source ion implantation to increase the adhesion of subsequently deposited coatings

    SciTech Connect

    Wood, B.P.; Walter, K.C.; Taylor, T.N.

    1997-10-01

    In Plasma Source Ion Implantation (PSII) an object is placed in a plasma and pulse biased to a high negative potential, so as to implant the plasma ions into the surface of the object. Although ion implantation, by itself, can yield desirable surface modification, it is even more useful as a method of creating a functionally graded interface between the substrate material and a subsequently deposited coating, which may be produced by altering operating conditions on the same plasma source. Although this interfacial region is very thin - as little as 20 nm - it can greatly increase the adhesion of the deposited coatings. We present here a description of this process, and compare a simulation of the graded interface with an XPS depth profile of the interfacial region for erbium metal implanted into steel.

  5. Atmospheric-air plasma enhances coating of different lubricating agents on polyester fiber

    NASA Astrophysics Data System (ADS)

    Ebrahimi, I.; Kiumarsi, A.; Parvinzadeh Gashti, M.; Rashidian, R.; Norouzi, M. Hossein

    2011-10-01

    This research work involves the plasma treatment of polyethylene terephthalate fiber to improve performance of various ionic lubricating agents. To do this, polyester fabric was pre-scoured with detergent, treated with atmospheric-air plasma and then coated with anionic, cationic and nonionic emulsions. Chemical and physical properties of samples were investigated by the use of Fourier transform infrared spectroscopy (FTIR), bending lengths (BL), wrinkle recovery angles (WRA), fiber friction coefficient analysis (FFCA), moisture absorbency (MA), scanning electron microscopy (SEM) and reflectance spectroscopy (RS). Study on chemical properties of fibers revealed that the plasma pretreatment modifies the surface of fibers and increases the reactivity of substrate toward various ionic emulsions. Physical properties of textiles indicated that the combination of plasma and emulsion treatments on polyester can improve crease resistant, drapeability and water repellency due to uniform coating of various emulsions on surface of textiles.

  6. Analytical and mechanical testing of high velocity oxy-fuel thermal sprayed and plasma sprayed calcium phosphate coatings.

    PubMed

    Haman, J D; Chittur, K K; Crawmer, D E; Lucas, L C

    1999-01-01

    Plasma spraying (PS) is the most frequently used coating technique for implants; however, in other industries a cheaper, more efficient process, high-velocity oxy-fuel thermal spraying (HVOF), is in use. This process provides higher purity, denser, more adherent coatings than plasma spraying. The primary objective of this work was to determine if the use of HVOF could improve the mechanical properties of calcium phosphate coatings. Previous studies have shown that HVOF calcium phosphate coatings are more crystalline than plasma sprayed coatings. In addition, because the coatings are exposed to more complex loading profiles in vivo than standard ASTM tensile tests provide, a secondary objective of this study was to determine the applicability of four-point bend testing for these coatings. Coatings produced by HVOF and PS were analyzed by profilometry, diffuse reflectance Fourier transform infrared spectroscopy, X-ray diffraction, four-point bend, and ASTM C633 tensile testing. HVOF coatings were found to have lower amorphous calcium phosphate content, higher roughness values, and lower ASTM C633 bond strengths than PS coatings; however, both coatings had similar crystal unit cell sizes, phases present (including hydroxyapatite, beta-tricalcium phosphate, and tetracalcium phosphate), and four-point bend bond strengths. Thus, the chemical, structural, and mechanical results of this study, in general, indicate that the use of HVOF to produce calcium phosphate coatings is equivalent to those produced by plasma spraying. PMID:10556851

  7. Thermal Fatigue Testing of Plasma Transfer Arc Stellite Coatings on Hot Work Tool Steels under Steel Thixoforming Conditions

    NASA Astrophysics Data System (ADS)

    Birol, Yucel; Kayihan, Agca B.

    2011-11-01

    The thermal fatigue performance of Stellite 12 coating deposited on X32CrMoV33 hot work tool steel via the plasma transfer arc (PTA) process was investigated under steel thixoforming conditions. Stellite 12 coating has made a favorable impact on the thermal fatigue performance of the X32CrMoV33 hot work tool steel. The latter survived steel thixoforming conditions lasting much longer, for a total of 5000 cycles, when coated with a PTA Stellite 12 layer. This marked improvement is attributed to the higher resistance to oxidation and to temper softening of the Stellite 12 alloy. The Cr-rich oxides, which form during thermal cycling, provide adequate protection to high-temperature oxidation. In contrast to hot work tool steel, Stellite 12 alloy enjoys hardening upon thermal exposure under steel thixoforming conditions. This increase in the strength of the coating is produced by the formation of carbides and contributes to the superior thermal fatigue resistance of the Stellite 12 alloy. When the crack finally initiates, it propagates via the fracture of hard interdendritic carbides. The transformation of M7C3 to M23C6, which is more voluminous than M7C3, promotes crack propagation.

  8. CaO-P2O5 glass hydroxyapatite double-layer plasma-sprayed coating: in vitro bioactivity evaluation.

    PubMed

    Ferraz, M P; Monteiro, F J; Santos, J D

    1999-06-15

    Double-layer composite coatings composed of a P2O5-based glass/Ca10(PO4)6(OH)2 (HA) mixture top layer and a simple HA underlayer, on Ti-6Al-4V substrates, were prepared using a plasma-spraying technique. The in vitro bioactivity of these coatings was assessed by immersion testing in simulated body fluid. Both scanning electron microscopy (SEM) analysis and the ionic solution changes followed by atomic absorption spectroscopy and the molybdenum blue method demonstrated that these composite coatings induce a faster surface Ca-P layer formation than the simple HA coatings used as a control. X-ray photoelectron spectroscopy (XPS) analysis demonstrated that the Ca-P layer formed was apatite. The combination of SEM and XPS analyses showed that the apatite layer was a calcium-deficient hydroxyapatite with a Ca/P ranging from 1.3 to 1.4 with CO3(2-) groups contained in the structure. PMID:10321711

  9. NO Formation and Consumption Mechanisms in a Plasma Filament

    NASA Astrophysics Data System (ADS)

    Burnette, David; Shkurenkov, Ivan; Adamovich, Igor; Lempert, Walter; Chaszeyka Non-Equilibrium Thermodynamics Laboratory Team

    2013-09-01

    Laser-induced fluorescence measurements have been performed on nitric oxide, oxygen atoms, and nitrogen atoms in low temperature, diffuse plasma filaments of air and air/fuel mixtures. The results have been compared to a one-dimensional numerical model and show that NO is rapidly formed in air as a result of excited species within the plasma and is consumed quickly by the reverse Zel'dovich mechanism. The evolution of the nitric oxide concentration in hydrogen and ethylene fuels is presented and the possibility of additional NO formation channels is discussed.

  10. Development of barrier coatings for cellulosic-based materials by cold plasma methods

    NASA Astrophysics Data System (ADS)

    Denes, Agnes Reka

    Cellulose-based materials are ideal candidates for future industries that need to be based on environmentally safe technologies and renewable resources. Wood represents an important raw material and its application as construction material is well established. Cellophane is one of the most important cellulosic material and it is widely used as packaging material in the food industry. Outdoor exposure of wood causes a combination of physical and chemical degradation processes due to the combined effects of sunlight, moisture, fungi, and bacteria. Cold-plasma-induced surface modifications are an attractive way for tailoring the characteristics of lignocellulosic substrates to prevent weathering degradation. Plasma-polymerized hexamethyldisiloxane (PPHMDSO) was deposited onto wood surfaces to create water repellent characteristics. The presence of a crosslinked macromolecular structure was detected. The plasma coated samples exhibited very high water contact angle values indicating the existence of hydrophobic surfaces. Reflective and electromagnetic radiation-absorbent substances were incorporated with a high-molecular-weight polydimethylsiloxane polymer in liquid phase and deposited as thin layers on wood surfaces. The macromolecular films, containing the dispersed materials, were then converted into a three dimensional solid state network by exposure to a oxygen-plasma. It was demonstrated that both UV-absorbent and reflectant components incorporated into the plasma-generated PDMSO matrix protected the wood from weathering degradation. Reduced oxidation and less degradation was observed after simulated weathering. High water contact angle values indicated a strong hydrophobic character of the oxygen plasma-treated PDMSO-coated samples. Plasma-enhanced surface modifications and coatings were employed to create water-vapor barrier layers on cellophane substrate surfaces. HMDSO was selected as a plasma gas and oxygen was used to ablate amorphous regions. Oxygen plasma

  11. Life modeling of atmospheric and low pressure plasma-sprayed thermal-barrier coating

    NASA Technical Reports Server (NTRS)

    Miller, R. A.; Argarwal, P.; Duderstadt, E. C.

    1984-01-01

    The cycles-to-failure vs cycle duration data for three different thermal barrier coating systems, which consist of atmospheric pressure plasma-sprayed ZrO2-8 percent Y2O3 over similarly deposited or low pressure plasma sprayed Ni-base alloys, are presently analyzed by means of the Miller (1980) oxidation-based life model. Specimens were tested at 1100 C for heating cycle lengths of 1, 6, and 20 h, yielding results supporting the model's value.

  12. Formation of Imploding Plasma Liners for HEDP and MIF Application

    SciTech Connect

    Witherspoon, F. Douglas; Case, Andrew; Brockington, Samuel; Messer, Sarah; Bomgardner, Richard; Phillips, Mike; Wu, Linchun; Elton, Ray

    2014-11-11

    /s for the Plasma Liner Experiment (PLX) at Los Alamos National Laboratory (LANL). Initial work used existing computational and analytical tools to develop and refine a specific plasma gun concept having a novel tapered coaxial electromagnetic accelerator contour with an array of symmetric ablative plasma injectors. The profile is designed to suppress the main barrier to success in coaxial guns, namely the blow-by instability in which the arc slips past and outruns the bulk of the plasma mass. Efforts to begin developing a set of annular non-ablative plasma injectors for the coaxial gun, in order to accelerate pure gases, resulted in development of linear parallel-plate MiniRailguns that turned out to work well as plasma guns in their own right and we subsequently chose them for an initial plasma liner experiment on the PLX facility at LANL. This choice was mainly driven by cost and schedule for that particular experiment, while longer term goals still projected use of coaxial guns for reactor-relevant applications for reasons of better symmetry, lower impurities, more compact plasma jet formation, and higher gun efficiency. Our efforts have focused mainly on 1) developing various plasma injection systems for both coax and linear railguns and ensuring they work reliably with the accelerator section, 2) developing a suite of plasma and gun diagnostics, 3) performing computational modeling to design and refine the plasma guns, 4) establishing a research facility dedicated to plasma gun development, and finally, 5) developing plasma guns and associated pulse power systems capable of achieving these goals and installing and testing the first two gun sets on the PLX facility at LANL. During the second funding cycle for this program, HyperV joined in a collaborative effort with LANL, the University of Alabama at Huntsville, and the University of New Mexico to perform a plasma liner experiment (PLX) to investigate the physics and technology of forming spherically imploding

  13. Diagnostics of Nano-Particle Formation in Process Plasmas

    NASA Astrophysics Data System (ADS)

    Kersten, Holger

    2015-09-01

    The main sources of particle generation during plasma surface processing and the formation of nano-composite materials are (i) the formation of large molecules, mesoscopic clusters and particles in the plasma bulk by chemically reactive gases, and (ii) the formation and incorporation of particles at surfaces (target, substrate) by means of plasma-wall interaction. The plasma process promotes the particle formation by excitation, dissociation and reaction of the involved species in the gas phase. The different stages of the particle growth in the gas phase can be observed by various plasma diagnostics as mass spectrometry, laser induced evaporation, photo-detachment, IR absorption, microwave cavity measurements, Mie scattering and self-excited electron resonance spectroscopy (SEERS). Common diagnostics of particle formation also use the observation and analysis of harmonics and other discharge characteristics. Especially the early stages of the particle growth are not well investigated since they are experimentally inaccessible by standard methods as mentioned above. A novel collection method based on neutral drag was tested in order to get a better insight into the early stages of particle growth. The experiments were performed in an asymmetric, capacitively coupled rf-discharge, where multiple growth cycles can be obtained. Making use of the correlation between the particle growth cycles and the bias voltage as well as the phase angle between discharge current and voltage it was possible to monitor each growth process in-situ. This allowed to collect particles at any desired stage of the growth cycle via the neutral drag method. Size distributions of the nanoparticles at the different stages of the growth cycle were determined ex-situ by transmission electron microscopy. The observed correlations of particle size and bias voltage, which can be used for prediction of the particle growth, are qualitatively explained. Furthermore, the change of the electron density

  14. Annealing of chromium oxycarbide coatings deposited by plasma immersion ion processing (PIIP) for aluminum die casting

    NASA Astrophysics Data System (ADS)

    Peters, A. M.; He, X. M.; Trkula, M.; Nastasi, M.

    2001-04-01

    Chromium oxycarbide coatings have been investigated for use as non-wetting coatings for aluminum die casting. This paper examines Cr-C-O coating stability and non-wetability at elevated temperatures for extended periods. Coatings were deposited onto 304 stainless steel from chromium carbonyl [Cr(CO) 6] by plasma immersion ion processing. The coatings were annealed in air at an aluminum die casting temperature of 700°C up to 8 h. Coatings were analyzed using resonant ion backscattering spectroscopy, nanoindentation and pin-on-disk tribometry. Molten aluminum was used to determine coating wetting and contact angle. Results indicate that the surface oxide layer reaches a maximum thickness of 900 nm. Oxygen concentrations in the coatings increased from 24% to 34%, while the surface concentration rose to almost 45%. Hardness values ranged from 22.1 to 6.7 GPa, wear coefficients ranged from 21 to 8×10 -6 mm3/ Nm and contact angles ranged from 156° to 127°.

  15. Study of the Splat Microstructure and the Effects of Substrate Heating on the Splat Formation for Ni-Cr Particles Plasma Sprayed onto Stainless Steel Substrates

    NASA Astrophysics Data System (ADS)

    Brossard, S.; Munroe, P. R.; Tran, A. T.; Hyland, M. M.

    2010-09-01

    The plasma spraying process is still poorly understood in term of the processes by which the coating is built up, especially coating interactions with the substrate. This present study enhances this understanding by studying, through a range of electron microscopy techniques, single NiCr splats plasma sprayed onto stainless steel substrates, which were first exposed to different heat treatments. The microstructure of the splats, particularly the splat-substrate interface, was characterized, and the formation of the observed features is discussed. Evidence of localized substrate melting and inter-mixing with the splat material was found, showing metallurgical bonding. The structures observed were also correlated to the treatment of the substrate, demonstrating how such treatments can influence the properties of the fully deposited coating by modifying the splat formation process. Most notably, heating the substrate during spraying was found to significantly modify splat formation by reducing splashing and increasing the extent of substrate melting.

  16. Antibacterial and biological characteristics of silver containing and strontium doped plasma sprayed hydroxyapatite coatings.

    PubMed

    Fielding, Gary A; Roy, Mangal; Bandyopadhyay, Amit; Bose, Susmita

    2012-08-01

    Infection in primary total joint prostheses is estimated to occur in up to 3% of all surgery. As a measure to improve the antimicrobial properties of implant materials silver (Ag) was incorporated into plasma sprayed hydroxyapatite (HA) coatings. To offset potential cytotoxic effects of Ag in the coatings strontium (Sr) was also added as a binary dopant. HA powder was doped with 2.0 wt.% Ag(2)O, 1.0 wt.% SrO and was then heat treated at 800 °C. Titanium substrates were coated using a 30 kW plasma spray system equipped with a supersonic nozzle. X-ray diffraction confirmed the phase purity and high crystallinity of the coatings. Samples were evaluated for mechanical stability by adhesive bond strength testing. The results show that the addition of dopants did not affect the overall bond strength of the coatings. The antibacterial efficacies of the coatings were tested against Pseudomonas aeruginosa. Samples that contained the Ag(2)O dopant were found to be highly effective against bacterial colonization. In vitro cell-material interactions using human fetal osteoblast cells were characterized by 3-(4,5-dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide assay for cell viability, field emission scanning electron microscopy for cell morphology and confocal imaging for the important differentiation marker alkaline phosphatase (ALP). Our results showed evidence of cytotoxic effects of the Ag-HA coatings, characterized by poor cellular morphology and cell death and nearly complete loss of functional ALP activity. The addition of SrO to the Ag-HA coatings was able to effectively offset these negative effects and improve performance compared with pure HA-coated samples. PMID:22487928

  17. Antibacterial and biological characteristics of plasma sprayed silver and strontium doped hydroxyapatite coatings

    PubMed Central

    Fielding, Gary A.; Roy, Mangal; Bandyopadhyay, Amit

    2012-01-01

    Infection in primary total joint prostheses is estimated to occur in up to 3% of all surgeries. As a measure to improve the antimicrobial properties of implant materials, silver (Ag) was incorporated into plasma sprayed hydroxyapatite (HA) coatings. To offset potential cytotoxic effects of Ag in the coatings, strontium (Sr) was also added as a binary dopant. HA powder were doped with 2.0 wt% Ag2O, 1.0 wt% SrO and the powder was then heat treated at 800° C. Titanium substrates were coated using a 30 kW plasma spray system equipped with a supersonic nozzle. X-ray diffraction (XRD) confirmed the phase purity and high crystallinity of the coatings. Samples were evaluated for mechanical stability by adhesive bond strength testing. Results show that the addition of dopants did not affect the overall bond strength of the coatings. The antibacterial efficacies of the coatings were tested against Pseudomonas aeruginosa. Samples that contained the Ag2O dopant were found to be highly effective against the bacterial colonization. In vitro cell-material interactions using human fetal osteoblast (hFOB) cells were characterized by 3-(4,5-Dimethylthiazol-2-yl)-2,5-diphenyltetrazolium bromide (MTT) assay for cell viability, field emission scanning electron microscopy (FESEM) for cell morphology and confocal imaging for the important differentiation marker alkaline phosphatase (ALP). Our results showed evidence of cytotoxic effects in the Ag-HA coatings, characterized by poor cellular morphology and cell death and nearly complete impediment of functional ALP activity. The addition of SrO to Ag-HA coatings was able to effectively offset these negative effects and improve the performance when compared to pure HA coated samples. PMID:22487928

  18. XPS and bioactivity study of the bisphosphonate pamidronate adsorbed onto plasma sprayed hydroxyapatite coatings

    NASA Astrophysics Data System (ADS)

    McLeod, Kate; Kumar, Sunil; Smart, Roger St. C.; Dutta, Naba; Voelcker, Nicolas H.; Anderson, Gail I.; Sekel, Ron

    2006-12-01

    This paper reports the use of X-ray photoelectron spectroscopy (XPS) to investigate bisphosphonate (BP) adsorption onto plasma sprayed hydroxyapatite (HA) coatings commonly used for orthopaedic implants. BPs exhibit high binding affinity for the calcium present in HA and hence can be adsorbed onto HA-coated implants to exploit their beneficial properties for improved bone growth at the implant interface. A rigorous XPS analysis of pamidronate, a commonly used nitrogenous BP, adsorbed onto plasma sprayed HA-coated cobalt-chromium substrates has been carried out, aimed at: (a) confirming the adsorption of this BP onto HA; (b) studying the BP diffusion profile in the HA coating by employing the technique of XPS depth profiling; (c) confirming the bioactivity of the adsorbed BP. XPS spectra of plasma sprayed HA-coated discs exposed to a 10 mM aqueous BP solution (pamidronate) for periods of 1, 2 and 24 h showed nitrogen and phosphorous photoelectron signals corresponding to the BP, confirming its adsorption onto the HA substrate. XPS depth profiling of the 2 h BP-exposed HA discs showed penetration of the BP into the HA matrix to depths of at least 260 nm. The bioactivity of the adsorbed BP was confirmed by the observed inhibition of osteoclast (bone resorbing) cell activity. In comparison to the HA sample, the HA sample with adsorbed BP exhibited a 25-fold decrease in primary osteoclast cells.

  19. Roughening and reflection performance of molybdenum coatings exposed to a high-flux deuterium plasma

    NASA Astrophysics Data System (ADS)

    Eren, B.; Marot, L.; Ryzhkov, I. V.; Lindig, S.; Houben, A.; Wisse, M.; Skoryk, O. O.; Oberkofler, M.; Voitsenya, V. S.; Linsmeier, Ch.; Meyer, E.

    2013-11-01

    Optical diagnostic systems of ITER are foreseen to include metallic, plasma-facing, electromagnetic radiation reflecting components called first mirrors (FMs). Molybdenum coatings are important candidates for these components. Depending on the local plasma parameters of the reactor, the mirrors may be under net erosion or deposition conditions. In this work, we exposed molybdenum coatings to a high-flux deuterium plasma in order to test their roughening limits under erosion conditions. The high energy of deuterium ions (500 eV on average) results in more vigorous roughening of the surface compared with lower energy ions (200 eV). Longer exposure (3 × 1020 ions cm-2) of the 200 eV ions results in only a slightly increased roughness compared with shorter exposure (6.8 × 1019 ions cm-2). Both phenomena match to the theory regarding roughening dynamics of physical sputtering. A comparison of results in this work with previous studies gives support to the hypothesis that roughening is flux and temperature dependent. Partial delamination of the coatings is observed upon exposure at room temperature, but not at an elevated temperature (200 °C). In summary, Mo coatings will remain functional in the ITER environment under the expected conditions. However, changes in the expected conditions such as 500 eV mean energy of impinging charge exchange neutrals or <100 °C surface temperature of the mirrors can lead to gradual or sudden failure of the coatings.

  20. Formation and corrosion inhibition mechanisms of chromate conversion coatings on aluminum and AA2024-T3

    NASA Astrophysics Data System (ADS)

    Zhang, Wenping

    Chromate conversion coatings (CCCs) are applied to aluminum alloys to enhance their resistance to localized corrosion and to increase paint adhesion. However, chromate is toxic and suspected carcinogen. To develop environmentally friendly alternative coatings, a detailed and accurate understanding of CCC formation and breakdown is needed. Several studies on CCC formation and breakdown were conducted in this regard. A first set of experiments was aimed at studying CCC formation and breakdown on 25-element Al electrode arrays. Results from coating formation experiments show that the coating process occurs in two stages. The first stage is characterized by intense electrochemical activity on the array and last from 20 to 30 seconds. The second stage occurs under electrochemical quiescence and little measurable current flows among elements in the electrode array. Raman spectroscopy shows that the coating continues to adsorb Cr6+. Anodic polarization of conversion coated arrays in chloride solutions led to several important findings. First, it was found that pitting potential increases as coating time increases through both stage one and stage two coating formation. These results also show that changes in coating structure and chemistry occur during the electrochemically quiescent second stage of coating formation. Further analysis showed that pitting potentials were higher on electrode elements that were net cathodes during first stage CCC formation than on electrode elements that were net anodes. Results also showed that the supplemental ingredients, NaF and K3Fe(CN)6, are essential to CCC formation and contribute greatly to increasing the corrosion protection provided by the coating. A second set of experiments was aimed at characterizing the effect of aging on CCC structure and properties. CCCs are dynamic due to the fact that they continue to polymerize after they are removed from the coating bath. Using cathodic polarization experiments carried out in aerated

  1. Formation of Long-Lived Fireballs by Plasma Devices

    NASA Astrophysics Data System (ADS)

    Timofeev, I.

    2001-10-01

    Results of the long-lived plasma structure and fireball formation (so called ``plasmoids") investigations in the atmosphere have been presented and discussed. Lifetimes of these objects considerably (by several orders of magnitude) exceed typical times of their generation by power sources and of plasma decay time. Experiments on the formation of these objects have been carried out by means of different types of pulse erosive plasma injectors in a wide range of energy (100 J - 100 kJ) putted into the plasmoid. Acrylic glass, fabric-based laminate, caprolon, and different organic materials (waxes, paraffines, resins with natural fillers, wood, lignin, etc.) have been used as plasma forming materials. Injection was made both into undisturbed air and into air saturated by organic vapors. It is shown that the formation of plasmoids of different forms (spherical, torus -type, cylindrical and others) with typical sizes 10-20 cm and their lifetime up to ~1 s takes place during pulse plasma injection into the air. In so doing the time of energy input ranged from 10 mcs to 10 ms. Typical temperature's value at the initial stage of the plasmoid existence is 7 - 10 kK. Initial value of the electron concentration reaches ten in (16-17) power per cubic cm. Obtained plasma radiation spectra and their temporary evolution is under the analysis. It is shown that at late stages of the existence of fireballs their radiation spectra correspond to the radiation of solid carbon and metallic oxide particles, and to spectra of burning of organic materials. It is shown that different structures have been formed at the application of the organic plasma forming materials and /or at the injection of plasma jet into the air saturated by organic vapors. One of them with typical sizes 10-20 cm and temperature ~2000 K has a lifetime up to 0.5 s. Undertaken experimental and theoretical investigations have shown a possibility of different ball lightning type realization in nature in the result of

  2. Formation and application of functional coatings on synthetic fibers

    NASA Astrophysics Data System (ADS)

    Goli, Kiran; Ozcam, Ali; Roskov, Kristen; Spontak, Richard; Rojas, Orlando; Genzer, Jan

    2011-03-01

    We present two simple methods for modifying synthetic fibers made of polypropylene (PP) and poly(ethylene terephthalate) (PET). Specifically, we alter the inert PP fiber mats by physisorbing denatured proteins, and cross-linking the protein layers using glutaraldehyde. The amino- and hydroxyl-functionalities present in the protein coatings serve as attachment points for polymerization initiators. In addition, PET fibers are modified chemically by amidation with 3-aminopropyltriethoxysilane (APTES), followed by hydrolysis, which yields silanol groups that permit surface attachment of the initiator molecules. ``Grafting from'' polymerization from such modified PP and PET surfaces is employed following the atom transfer radical polymerization protocol to form functional and responsive polymer coatings. These include arrays of poly(2-hydroxyethyl methacrylate) (PHEMA) as well as chemically-modified PHEMA layers. Selected applications of these functional fibers will be outlined briefly, including, capture of metals or other contaminants from waters, prevention of protein adsorption, and attachment of metallic nanoparticles.

  3. Characterization of Microstructure and Thermal Properties of YSZ Coatings Obtained by Axial Suspension Plasma Spraying (ASPS)

    NASA Astrophysics Data System (ADS)

    Ganvir, Ashish; Curry, Nicholas; Björklund, Stefan; Markocsan, Nicolaie; Nylén, Per

    2015-10-01

    The paper aims at demonstrating various microstructures which can be obtained using the suspension spraying technique and their respective significance in enhancing the thermal insulation property of a thermal barrier coating. Three different types of coating microstructures are discussed which were produced by the Axial Suspension Plasma Spraying. Detailed characterization of coatings was then performed. Optical and scanning electron microscopy were utilized for microstructure evaluations; x-ray diffraction for phase analysis; water impregnation, image analysis, and mercury intrusion porosimetry for porosity analysis, and laser flash analysis for thermal diffusivity measurements were used. The results showed that Axial Suspension Plasma Spraying can generate vertically cracked, porous, and feathery columnar-type microstructures. Pore size distribution was found in micron, submicron, and nanometer range. Higher overall porosity, the lower density of vertical cracks or inter-column spacing, and higher inter-pass porosity favored thermal insulation property of the coating. Significant increase in thermal diffusivity and conductivity was found at higher temperature, which is believed to be due to the pore rearrangement (sintering and pore coarsening). Thermal conductivity values for these coatings were also compared with electron beam physical vapor deposition (EBPVD) thermal barrier coatings from the literature and found to be much lower.

  4. Suspension Plasma Spraying of Sub-micron Silicon Carbide Composite Coatings

    NASA Astrophysics Data System (ADS)

    Mubarok, F.; Espallargas, N.

    2015-06-01

    Thermal spraying of silicon carbide (SiC) material is a challenging task since SiC tends to decompose during atmospheric spraying process. The addition of metal or ceramic binders is necessary to facilitate the bonding of SiC particles, allowing SiC composite coating to be deposited. In the conventional procedures, the binders are added through mechanical mixing of powder constituents, making it difficult to achieve homogeneous distribution. In the new procedure proposed in this work, the binder is delivered as a nano-film of the surface of the individual SiC particles through co-precipitation treatment. Suspension plasma spray (SPS) coating technique has been used with the aim at avoiding the decomposition of SiC typically expected with atmospheric techniques, such as atmospheric plasma spray. The deposited SiC coatings by SPS showed identical SiC phase peak as identified in the suspension feedstock, indicating that the nano-film binder was able to protect SiC particles from decomposition. Further analysis by XPS revealed that SiC particles underwent some minor oxidation. Unfortunately, all the SiC coatings exhibited poor mechanical performance due to low cohesive strength, high porosity, and powdery structure making the coatings vulnerable to grain pull-out. This was due to the absence of sintering process during the spraying process contributing to the low performance of SiC SPS coatings.

  5. Recent Trends in Newly Developed Plasma-Sprayed and Sintered Coatings for Implant Applications

    NASA Astrophysics Data System (ADS)

    Bsat, Suzan; Speirs, Andrew; Huang, Xiao

    2016-08-01

    The current paper aims to review recent trends (2011 to 2015) in newly developed plasma-sprayed and sintered coatings for implant applications. Recent developments in plasma-sprayed and sintered coatings have focused on improving biological performance, bacterial growth resistance, and mechanical properties, predominantly of HA and glass ceramics. The majority of these improvements are attributed to the addition of dopants. To improve biological performance, trace elements, such as Zn and Mg, both of which are found in bone, were added to replicate the functions they provide for the skeletal system. Though bacterial growth resistance is traditionally improved by Ag dopant, the addition of new dopants such as CeO2 and Zn were explored as well. Great effort has also been made to improve coating adherence and reduce stresses by minimizing coefficient of thermal expansion mismatch between the coating and substrate through the addition of elements such as Zn and Mg or the inclusion of a buffer layer. For sintering process in particular, there was an emphasis on reducing sintering temperature through modification of 45S5 Bioglass. New plasma spray and sintering technologies aimed at reducing high-temperature exposure are briefly introduced as well. These include microplasma spray and spark plasma sintering.

  6. Synthesis of NiCr2O4 spinel coatings with high emissivity by plasma spraying

    NASA Astrophysics Data System (ADS)

    Zhu, Zhen-Qi; Cheng, Xu-Dong; Ye, Wei-Ping; Min, Jie

    2012-03-01

    Air plasma spraying (APS) was used to produce high emissivity coatings with a NiCr2O4 spinel structure. The relationship between the emissivity and the crystal structure was investigated. X-ray diffraction (XRD) analyses show that NiCr2O4 spinel has been fabricated with the space group Fd3 m. Scanning electron microscope (SEM) photographs show that the coating consists of a laminated structure with homogeneous grains and high porosity because of the unique feature of plasma spraying. The emissivity measurement and Fourier transformation infrared radiation (FT-IR) spectra show that NiCr2O4 has a high emissivity of about 0.91 because of its special spinel structure. APS is a suitable method to produce high emissivity coatings.

  7. Plasma effects on the passive external thermal control coating of Space Station Freedom

    NASA Technical Reports Server (NTRS)

    Carruth, Ralph, Jr.; Vaughn, Jason A.; Holt, James M.; Werp, Richard; Sudduth, Richard D.

    1992-01-01

    The current baseline chromic acid anodized thermal control coating on 6061-T6 aluminum meteoroid debris (M/D) shields for SSF has been evaluated. The degradation of the solar absorptance, alpha, and the thermal emittance, epsilon, of chromic acid anodized aluminum due to dielectric breakdown in plasma was measured to predict the on-orbit lifetime of the SSF M/D shields. The lifetime of the thermal control coating was based on the surface temperatures achieved with degradation of the thermal control properties, alpha and epsilon. The temperatures of each M/D shield from first element launch (FEL) through FEL+15 years were analyzed. It is shown that the baseline thermal control coating cannot withstand the -140 V potential between the conductive structure of the SSF and the current plasma environment.

  8. Modeling of plasma jet production from rail and coaxial guns for imploding plasma liner formation*

    NASA Astrophysics Data System (ADS)

    Mason, R. J.; Faehl, R. J.; Kirikpatrick, R. C.; Witherspoon, D.; Cassibry, J.

    2010-11-01

    We study the generation of plasma jets for forming imploding plasma liners using an enhanced version of the ePLAS implicit/hybrid model.^1 Typically, the jets are partially ionized D or Ar gases, in initial 3-10 cm long slugs at 10^16-10^18 electron/cm^3, accelerated for microseconds along 15-30 cm rail or coaxial guns with a 1 cm inter-electrode gap and driven by magnetic fields of a few Tesla. We re-examine the B-field penetration mechanisms that can be active in such wall-connected plasmas,^2 including erosion and EMHD influences, which can subsequently impact plasma liner formation and implosion. For the background and emitted plasma components we discuss optimized PIC and fluid modeling techniques, and the use of implicit fields and hybridized electrons to speed simulation. The plasmas are relatively cold (˜3 eV), so results with fixed atomic Z are compared to those from a simple analytic EOS, and allowing radiative heat loss from the plasma. The use of PIC ions is explored to extract large mean-free-path kinetic effects. 1. R. J. Mason and C. Cranfill, IEEE Trans. Plasma Sci. PS-14, 45 (1986) 2. R. Mason, et al., Phys. Fluids B, 5, 1115 (1993). [4pt] *Research supported in part by USDOE Grant DE-SC0004207.

  9. Formation Dynamics of Oral Oil Coatings and Their Effect on Subsequent Sweetness Perception of Liquid Stimuli.

    PubMed

    Camacho, Sara; van Eck, Arianne; van de Velde, Fred; Stieger, Markus

    2015-09-16

    Knowledge of the formation of oral coatings and their influence on subsequent taste perception is necessary to understand possible taste-masking effects by oil coatings. This study investigated (a) the dynamics of the formation of oral oil coatings formed by o/w emulsions and (b) the effect of oral oil coatings on subsequent sweetness perception of sucrose solutions. In vivo fluorescence was used to quantitate the oil fraction deposited on the tongue after oral processing of oil-in-water emulsions for different times. A trained panel evaluated sweetness perception of sucrose solutions after orally processing the emulsions. The oil fraction reached its maximum value within the first 3 s of oral processing. The oil fraction did not significantly affect subsequent sweetness perception of sucrose solutions. It is suggested that the oil droplets deposited on the tongue did not form a hydrophobic barrier that is sufficient to reduce the accessibility of sucrose to taste buds. PMID:26301742

  10. Testing the role of silicic acid and bioorganic materials in the formation of rock coatings

    NASA Astrophysics Data System (ADS)

    Kolb, Vera M.; Philip, Ajish I.; Perry, Randall S.

    2004-11-01

    Silica, amino acids, and DNA were recently discovered in desert varnish. In this work we experimentally test the proposed role of silicic acid and bio-chemicals in the formation of desert varnish and other rock coatings. We have developed a protocol in which the rocks were treated with a mixture of silicic acid, sugars, amino acids, metals and clays, under the influence of heat and UV light. This protocol reflects the proposed mechanism of the polymerization of silicic acid with the biooganic materials, and the laboratory model for the natural conditions under which the desert varnish is formed. Our experiments produced coatings with a hardness and morphology that resemble the natural ones. These results provide a support for the role of silicic acid in the formation of rock coatings. Since the hard silica-based coatings preserve organic compounds in them, they may serve as a biosignature for life, here or possibly on Mars.

  11. Testing the Role of Silicic Acid and Bioorganic Materials in the Formation of Rock Coatings

    SciTech Connect

    Kolb, Vera; Philip, Ajish I.; Perry, Randall S.

    2004-12-01

    Silica, amino acids, and DNA were recently discovered in desert varnish. In this work we experimentally test the proposed role of silicic acid and bio-chemicals in the formation of desert varnish and other rock coatings. We have developed a protocol in which hte rocks were treated with a mixture of silicic acid, sugars, amino acids, metals and clays, under the influence of heat and UV light. This protocol reflects the proposed mechanism of hte polymerization of silicic acid with the bioorganic materials, and the laboratory model for the natural conditions under which the desert varnish is formed. Our experiments produced coatings with a hardness and morphology that resemble the nature ones. These results provide a support for the role of silicic acid in the formation of rock coatings. Since the hard silica-based coatings preserve organic compounds in them, they may serve as a biosignature for life, here or possibly Mars.

  12. Mechanisms for plasma formation during high power pumping of XPAL

    NASA Astrophysics Data System (ADS)

    Babaeva, Natalia Yu.; Zatsarinny, Oleg; Bartschat, Klaus; Kushner, Mark J.

    2014-02-01

    During operation of the excimer pumped alkali laser, XPAL, large densities of alkali excited states are produced. Through superelastic electron collisional relaxation of these states, any pre-existing electrons will be heated, leading to additional ionization. The end result is plasma formation. A first principles global model has been developed for the Ar/Cs XPAL system to investigate the possible formation of plasma during high repetition rate, high power pumping; and the consequences on laser performance. Four- and five-level pumping schemes were used to enable assessment of XPAL operating on the Cs(62P3/2) → Cs(62S1/2) (852 nm) and Cs(62P1/2) → Cs(62S1/2) (894 nm) transitions. The model was parameterized as a function of pump power, excitation frequency, cell temperature (Cs vapor pressure) and collision mixing agent (N2) mole fraction. We found that at sufficiently high operating temperature, pump power and repetition rate, plasma formation in excess of 1014-1016 cm-3 occurs, which potentially reduces laser output power by electron collisional mixing of the upper and lower laser levels.

  13. Effect of titanium oxide nanoparticle incorporation into nm thick coatings deposited using an atmospheric pressure plasma.

    PubMed

    Denis, Dowling P; Barry, Twomey; Gerry, Byrne

    2010-04-01

    This study reports on the use of an atmospheric plasma technique to incorporate metal oxide nanoparticles into nm thick siloxane coatings. Titanium dioxide (TiO2) particles with diameters of 30-80 nm, were mixed with a number of different siloxanes-polydimethylsiloxane, hexamethyldisiloxane and tetraethylorthosilicate (TEOS). The TiO2/TEOS mixture was found to give the most stable suspension, possibly due to the higher surface tension of TEOS compared with the other siloxanes. TiO2/TEOS mixtures with 2 to 10% by weight of the metal oxide were prepared and were then nebulised into a helium/oxygen atmospheric plasma. Polyethylene terepthalate (PET) and silicon wafer substrates were passed through this plasma using a reel-to-reel substrate manipulation system. SEM combined with EDX was used to examine the distribution of the metal oxide particles in the resultant coatings. The TEOS coating thickness without TiO2 addition was 9 nm. The composite coating consisted of a relatively homogeneous distribution of small agglomerates of the TiO2 nanoparticles in TEOS. A linear increase in the titanium surface concentration was observed with increase in the quantity of TiO2 added into the siloxane precursor. The chemical functionality of the siloxane coating was examined using FTIR spectroscopy and no significant spectrum differences was observed with the incorporation of the different concentrations of TiO2 into the polymer. There were also no changes observed in coating surface energy with TiO2 incorporation. Coating morphology was examined using optical profilometry and surface roughness (Ra) values increased from typical values of 0.8 nm for the TEOS coating to 4.1 nm for the TiO2/TEOS coating. The adhesion of the deposited coatings was compared using fragmentation tests. These were carried out through uniaxial tensile loading. The coating cracking pattern after applied strain of 20% was not observed to change significantly with the addition of TiO2 into the siloxane. PMID

  14. The effect of thermal aging on the thermal conductivity of plasma sprayed and EB-PVD thermal barrier coatings

    SciTech Connect

    Dinwiddie, R.B.; Beecher, S.C.; Porter, W.D.; Nagaraj, B.A.

    1996-05-01

    Thermal barrier coatings (TBCs) applied to the hot gas components of turbine engines lead to enhanced fuel efficiency and component reliability. Understanding the mechanisms which control the thermal transport behavior of the TBCs is of primary importance. Electron beam-physical vapor deposition (EV-PVD) and air plasma spraying (APS) are the two most commonly used coating techniques. These techniques produce coatings with unique microstructures which control their performance and stability. The density of the APS coatings was controlled by varying the spray parameters. The low density APS yttria-partially stabilized zirconia (yttria-PSZ) coatings yielded a thermal conductivity that is lower than both the high density APS coatings and the EB-PVD coatings. The thermal aging of both fully and partially stabilized zirconia are compared. The thermal conductivity of the coatings permanently increases upon exposure to high temperatures. These increases are attributed to microstructural changes within the coatings. This increase in thermal conductivity can be modeled using a relationship which depends on both the temperature and time of exposure. Although the EB-PVD coatings are less susceptible to thermal aging effects, results suggest that they typically have a higher thermal conductivity than APS coatings before thermal aging. The increases in thermal conductivity due to thermal aging for plasma sprayed partially stabilized zirconia have been found to be less than for plasma sprayed fully stabilized zirconia coatings.

  15. Principles of the creation and features of the formation of eutectic coatings from a liquid phase

    SciTech Connect

    Golubets, V.M.; Pashchenko, M.I.

    1985-05-01

    For the purpose of hardening steel with eutectic coatings, the corresponding composition of powders, pastes, daubings or solid metal element is fused directly on the surface of the part, or prepared eutectic alloys are applied to the surface to be hardened. The purpose of this study was an investigation of the features of the formation on steel of thick (more than 1mm) diffusion-fused eutectic coatings from powder mixtures.

  16. Electron Beam Plasma Application for Synthesis of Bioactive Titanium Oxide Coatings

    NASA Astrophysics Data System (ADS)

    Vasilieva, T. M.; Sokolov, I. V.; Balakin, K. V.

    2015-03-01

    Prospective bio-medical applications of the electron-beam plasma (EBP) were experimentally studied. The EBP-treated titanium samples were investigated from the point of view of their bio-compatibility. The titanium oxide coatings were synthesized in the EBP of oxygen on the surface of plane titanium substrates and on the inner surface of the titanium tubes. The EBB-treatment was able to signifantly improve the surface uniformity and roughness. Titanium oxide TiO2 (IV) in the rutile form predominated in the coatings composition The bioactivity of synthesized TiO2-coatings was characterized by the water contact angle measurements and by the ability to precipitate hydroxyapatite from the model solution which simulated the composition of the body fluid. The studies showed the samples with plasmachemically synthesized TiO2-coatings to be more hydrophilic than untreated titanium and to precipitate hydroxyapatite on their surface effectively.

  17. Corrosion evaluation of zirconium doped oxide coatings on aluminum formed by plasma electrolytic oxidation.

    PubMed

    Bajat, Jelena; Mišković-Stanković, Vesna; Vasilić, Rastko; Stojadinović, Stevan

    2014-01-01

    The plasma electrolytic oxidation (PEO) of aluminum in sodium tungstate (Na(2)WO(4) · (2)H(2)O) and Na(2)WO(4) · (2)H(2)O doped with Zr was analyzed in order to obtain oxide coatings with improved corrosion resistance. The influence of current density in PEO process and anodization time was investigated, as well as the influence of Zr, with the aim to find out how they affect the chemical content, morphology, surface roughness, and corrosion stability of oxide coatings. It was shown that the presence of Zr increases the corrosion stability of oxide coatings for all investigated PEO times. Evolution of EIS spectra during the exposure to 3% NaCl, as a strong corrosive agent, indicated the highest corrosion stability for PEO coating formed on aluminum at 70 mA/cm(2) for 2 min in a zirconium containing electrolyte. PMID:25125114

  18. Thorium-Free Versus Thoriated Plasma Gun Electrodes: Statistical Evaluation of Coating Properties

    NASA Astrophysics Data System (ADS)

    Colmenares-Angulo, Jose; Molz, Ronald; Hawley, David; Seshadri, Ramachandran Chidambaram

    2016-04-01

    Industries throughout the world today have an increased awareness of environmental, health, and safety issues. This, together with recent Nuclear Regulatory Commission changes concerning source material (e.g., thorium) has added complexity in the supply chain of thoriated tungsten commonly used in plasma spray gun spares. In the interest of a safer and more sustainable work environment, Oerlikon Metco has developed thorium-free material solutions proven to have longer service life than conventional thoriated spares. This work reports on the effect, if any, caused by tungsten compositional changes and extended service life in coating properties. Microstructure, coating efficiency parameters, hardness, particle state, in situ coating stress, and ex situ modulus are evaluated over the service life duration of the nozzle, comparing coatings with thoriated and non-thoriated nozzles and electrodes with the same spray parameters.

  19. Metal-containing plasma-polymerized coatings for laser-fusion targets

    SciTech Connect

    Letts, S.A.; Jordan, C.W.

    1981-09-14

    Addition of metal to plastic layers in some direct drive laser fusion targets is needed to reduce electron induced fuel preheat. A plasma polymerization coating system was constructed to produce a metal seeded polymer by adding an organometallic gas to the usual trans-2-butene and hydrogen feedstocks. Since organometallic gases are highly reactive and toxic, safety is a major concern in the design of a coating system. Our coating apparatus was designed with three levels of containment to assure protection of the operator. The gas handling system has redundant valves and was designed to fail safe. Several sensor controlled interlocks assure safe operating conditions. Waste materials are collected on a specially designed cold trap. Waste disposal is accomplished by heating the traps and purging volatile products through a reactor vessel. The design, operating procedure, and safety interlocks of this novel coating system are described.

  20. Hot Corrosion Resistance and Mechanical Behavior of Atmospheric Plasma Sprayed Conventional and Nanostructured Zirconia Coatings

    NASA Astrophysics Data System (ADS)

    Saremi, Mohsen; Keyvani, Ahmad; Heydarzadeh Sohi, Mahmoud

    Conventional and nanostructured zirconia coatings were deposited on In-738 Ni super alloy by atmospheric plasma spray technique. The hot corrosion resistance of the coatings was measured at 1050°C using an atmospheric electrical furnace and a fused mixture of vanadium pent oxide and sodium sulfate respectively. According to the experimental results nanostructured coatings showed a better hot corrosion resistance than conventional ones. The improved hot corrosion resistance could be explained by the change of structure to a dense and more packed structure in the nanocoating. The evaluation of mechanical properties by nano indentation method showed the hardness (H) and elastic modulus (E) of the YSZ coating increased substantially after hot corrosion.

  1. Laser-assisted plasma coating at atmospheric pressure: production of yttria-stabilized zirconia thermal barriers

    NASA Astrophysics Data System (ADS)

    Ouyang, Zihao; Meng, Liang; Raman, Priya; Cho, Tae S.; Ruzic, D. N.

    2011-07-01

    A laser-assisted plasma-coating technique at atmospheric pressure (LAPCAP) has been investigated. The electron temperature, electron density and gas temperature of the atmospheric-pressure plasma have been measured using optical emission spectroscopy (OES). LAPCAP utilizes laser ablation of 3 mol% yttria-stabilized zirconia into an atmospheric helium/nitrogen plasma to deposit thermal barrier coatings on a nickel-based substrate. The deposited film shows columnar structures similar to films prepared by high-vacuum deposition methods, such as physical vapour deposition and conventional pulsed-laser deposition. However, the LAPCAP films have smaller columns and higher porosity, compared with the films deposited by other techniques. The morphology and characteristics of the films have been analysed by scanning electron microscope, focused ion beam and x-ray diffraction.

  2. Wide-temperature-spectrum self-lubricating coatings prepared by plasma spraying

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.

    1979-01-01

    Self-lubricating, multicomponent coatings, which lubricate over a wide range of operating conditions, are described. The coatings have been successfully applied by plasma-spraying mixed powders onto superalloy substrates. They have been evaluated in friction and wear experiments, and in sliding contact bearing tests. These coatings are wear resistant by virtue of their self-lubricating characteristics rather than because of extreme hardness; a further benefit is low friction. Experiments with simple pin on disk sliding specimens and oscillating plain cylindrical bearing tests were performed to evaluate the tribological properties of the coatings. It was shown that coatings of nichrome, glass and calcium fluoride are self-lubricating from about 500 to 900 C, but give high friction at the lower temperatures. The addition of silver to the coating composition improved the low temperature bearing properties and resulted in coatings which are self-lubricating from cryogenic temperatures to at least 870 C; they are therefore 'wide temperature spectrum,' self-lubricating compositions.

  3. (Ti,Al,Si,C)N nanocomposite coatings synthesized by plasma-enhanced magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Wang, Yanfeng; Zhengxian, Li; Jihong, Du; Yunfeng, Hua; Baoyun, Wang

    2011-10-01

    Materials' surface service property could be enhanced by transition metal nitride hard coatings due to their high hardness, wear and high temperature oxidation resistance, but the higher friction coefficient (0.4-0.9) of which aroused terrible abrasion. In this work, quinternary (Ti,Al,Si,C)N hard coating 3-4 μm was synthesized at 300 °C using plasma enhanced magnetron sputtering system. It was found that the coating's columnar crystals structure was restrained obviously with the increase of C content and a non-columnar crystals growth mode was indicated at the C content of 33.5 at.%. Both the XRD and TEM showed that the (Ti,Al,Si,C)N hard coatings had unique nanocomposite structures composed of nanocrystalline and amorphous nc-(Ti,Al)(C,N)/nc-AlN/a-Si 3N 4/a-Si/a-C. However, the coatings were still super hard with the highest hardness of 41 GPa in spite of the carbon incorporation. That a-C could facilitate the graphitization process during the friction process which could improve the coating's tribological performance. Therefore, that nanocomposite (Ti,Al,Si,C)N coatings with higher hardness (>36 GPa) and a lower friction coefficient (<0.2) could be synthesized and enhance the tribological performance and surface properties profoundly.

  4. Thermal conductivities of nanostructured magnesium oxide coatings deposited on magnesium alloys by plasma electrolytic oxidation.

    PubMed

    Shen, Xinwei; Nie, Xueyuan; Hu, Henry

    2014-10-01

    The resistances of magnesium alloys to wear, friction and corrosion can be effectively improved by depositing coatings on their surfaces. However, the coatings can also reduce the heat transfer from the coated components to the surroundings (e.g., coated cylinder bores for internal combustion of engine blocks). In this paper, nanostructured magnesium oxides were produced by plasma electrolytic oxidation (PEO) process on the magnesium alloy AJ62 under different current densities. The guarded comparative heat flow method was adopted to measure the thermal conductivities of such coatings which possess gradient nanoscale grain sizes. The aim of the paper is to explore how the current density in the PEO process affects the thermal conductivity of the nanostructured magnesium coatings. The experimental results show that, as the current density rises from 4 to 20 A/mm2, the thermal conductivity has a slight increase from 0.94 to 1.21 W/m x K, which is significantly smaller than that of the corresponding bulk magnesium oxide materials (29.4 W/m x K). This mostly attributed to the variation of the nanoscale grain sizes of the PEO coatings. PMID:25942897

  5. Failure of thick, low density air plasma sprayed thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Helminiak, Michael Aaron

    This research was directed at developing fundamental understandings of the variables that influence the performance of air plasma sprayed (APS) yttria-stabilized zirconia (YSZ) thermal barrier coatings (TBC). Focus was placed on understanding how and why each variable influenced the performance of the TBC system along with how the individual variables interacted with one another. It includes research on the effect of surface roughness of NiCoCrAlY bond coats deposited by argon-shrouded plasma spraying, the interdiffusion behavior of bond coats coupled to commercial superalloys, and the microstructural and compositional control of APS topcoats to maximize the coating thicknesses that can be applied without spallation. The specimens used for this research were prepared by Praxair Surface Technologies and have been evaluated using cyclic oxidation and thermal shock tests. TBC performance was sensitive to bond coat roughness with the rougher bond coats having improved cyclic performance than the smoother bond coats. The explanation being the rough bond coat surface hindered the propagation of the delamination cracks. The failure mechanisms of the APS coatings were found to depend on a combination of the topcoat thickness, topcoat microstructure and the coefficient of thermal expansion (CTE) mismatch between the superalloy and topcoat. Thinner topcoats tended to fail at the topcoat/TGO interface due to bond coat oxidation whereas thicker topcoats failed within the topcoat due to the strain energy release rate of the thicker coating exceeding the fracture strength of the topcoat. Properties of free-standing high and conventional purity YSZ topcoats of both a lowdensity (LD) and dense-vertically fissure (DVF) microstructures were evaluated. The densification rate and phase evolution were sensitive to the YSZ purity and the starting microstructure. Increasing the impurity content resulted in enhanced sintering and phase decomposition rates, with the exception of the

  6. Researching for Corrosion-Resistance Performance of Laser-Hybrid Plasma Spraying NiCr-Cr3C2 Coating

    NASA Astrophysics Data System (ADS)

    Li, Shu-qing; Li, Qi-lian; Gong, Shui-li; Wang, Chun

    In this paper, the NiCr-Cr3C2 coating was prepared by laser-hybrid plasma spraying (LHPS)technology, the NSS (Neutral Salt Spraying) test results showed that the LHPS NiCr-Cr3C2 coating had good corrosion-resistance performance comparing with the base material and the APS (air plasma spraying) coating. A SEM (scanning electron microscope) was used to analyze corrosion morphology of the samples, The LHPS coating overcame many shortcomings of the conventional spraying coatings such as poor bonding strength, many porosities, many cracks and so on. LHPS is able to improve the bonding strength as the interfaces are melted and joined by the laser simultaneously with plasma spraying. The coating achieves metallurgy bonding and its microstructure becomes more compact and therefore its corrosion-resistance performance is greatly improved.

  7. Demixing-stimulated lane formation in binary complex plasma

    SciTech Connect

    Du, C.-R.; Jiang, K.; Suetterlin, K. R.; Ivlev, A. V.; Morfill, G. E.

    2011-11-29

    Recently lane formation and phase separation have been reported for experiments with binary complex plasmas in the PK3-Plus laboratory onboard the International Space Station (ISS). Positive non-additivity of particle interactions is known to stimulate phase separation (demixing), but its effect on lane formation is unknown. In this work, we used Langevin dynamics (LD) simulation to probe the role of non-additivity interactions on lane formation. The competition between laning and demixing leads to thicker lanes. Analysis based on anisotropic scaling indices reveals a crossover from normal laning mode to a demixing-stimulated laning mode. Extensive numerical simulations enabled us to identify a critical value of the non-additivity parameter {Delta} for the crossover.

  8. The durability of adhesively bonded titanium: Performance of plasma-sprayed polymeric coating pretreatments

    SciTech Connect

    Jackson, F.; Dillard, J.; Dillard, D.

    1996-12-31

    The role of a surface treatment of an adherend is to promote highly stable adhesive-adherend interactions; high stability is accomplished by making the chemistry of the adherend and adhesive compatible. The common surface preparations used to enhance durability include grit blasting, chromic acid or sodium hydroxide anodization, and other chemical treatments for titanium. As interest has grown in the development of environmentally benign surface treatments, other methods have been explored. In this study, plasma-sprayed polymeric materials have been evaluated as a surface coating pretreatment for adhesively bonding titanium alloy. Polyimide and polyether powders were plasm-sprayed onto grit-blasted titanium-6Al-4V. The alloy was adhesively bonded using a high performance polyimide adhesive. The coating was characterized using surface sensitive analytical measurements. The durability performance of the plasma-sprayed adherends was compared to the performance for chromic acid anodized titanium. Among the plasma-sprayed coatings, a LaRC-TPI polyimide-based coating exhibited performance comparable to that for chromic acid anodized specimens.

  9. Columnar-Structured Mg-Al-Spinel Thermal Barrier Coatings (TBCs) by Suspension Plasma Spraying (SPS)

    NASA Astrophysics Data System (ADS)

    Schlegel, N.; Ebert, S.; Mauer, G.; Vaßen, R.

    2015-01-01

    The suspension plasma spraying (SPS) process has been developed to permit the feeding of sub-micrometer-sized powder into the plasma plume. In contrast to electron beam-physical vapor deposition and plasma spray-physical vapor deposition, SPS enables the cost-efficient deposition of columnar-structured coatings. Due to their strain tolerance, these coatings play an important role in the field of thermal barrier coatings (TBCs). In addition to the cost-efficient process, attention was turned to the TBC material. Nowadays, yttria partially stabilized zirconia (YSZ) is used as standard TBC material. However, its long-term application at temperatures higher than 1200 °C is problematic. At these high temperatures, phase transitions and sintering effects lead to the degradation of the TBC system. To overcome those deficits of YSZ, Mg-Al-spinel was chosen as TBC material. Even though it has a lower melting point (~2135 °C) and a higher thermal conductivity (~2.5 W/m/K) than YSZ, Mg-Al-spinel provides phase stability at high temperatures in contrast to YSZ. The Mg-Al-spinel deposition by SPS resulted in columnar-structured coatings, which have been tested for their thermal cycling lifetime. Furthermore, the influence of substrate cooling during the spraying process on thermal cycling behavior, phase composition, and stoichiometry of the Mg-Al-spinel has been investigated.

  10. X-ray diffraction characterization of crystallinity and phase composition in plasma-sprayed hydroxyapatite coatings

    NASA Astrophysics Data System (ADS)

    Prevéy, Paul S.

    2000-09-01

    Orthopedic and dental implants consisting of a metallic substrate plasma spray coated with hydroxyapatite (HA) are currently used in reconstructive surgery. The crystalline phases present in the calcium phosphate ceramic and the degree of crystallinity must be controlled for medical applications. X-ray diffraction (XRD) is routinely employed to characterize the phase composition and percent crystallinity in both biological and sintered HA. However, application of the same XRD methods to plasma-sprayed coatings is complicated by the potential presence of several crystalline contaminant phases and an amorphous component. To overcome the complexities of characterizing plasma-sprayed HA coatings, an external standard method of XRD quantitative analysis has been developed that can be applied nondestructively. Data collection and reduction strategies allowing separation of intensity diffracted from commonly occurring phases and the amorphous fraction are presented. The method is applied to coating samples, and detection limits and sources of error are discussed. Repeability and accuracy are demonstrated with powder mixtures of known composition.

  11. The behavior of high-purity, low-density air plasma sprayed thermal barrier coatings

    SciTech Connect

    Helminiak, Yanar NM

    2009-12-01

    Research on the behavior of high-purity, low-density (85%) air plasma sprayed (APS) thermal barrier coatings (TBC) with NiCoCrAlY bond coats deposited by argon-shrouded plasma spraying is described. The microstructure of the APS topcoats is one variable in this study intended to maximize the coating thicknesses that can be applied without spallation and to minimize the thermal conduction through the YSZ layer. The specimens were evaluated using cyclic oxidation tests and important properties of the TBCs, such as resistance to sintering and phase transformation, were determined. The high purity resulted in top coats which are highly resistant to sintering and transformation from the metastable tetragonal phase to the equilibrium mixture of monoclinic and cubic phases. The porous topcoat microstructure also resulted in significant durability during thermal cycling. The actual failure mechanisms of the APS coatings were found to depend on topcoat thickness, CTE of the superalloy substrate and the nature of the thermal exposure.

  12. Fabrication of functionally gradient nanocomposite coatings by plasma electrolytic oxidation based on variable duty cycle

    NASA Astrophysics Data System (ADS)

    Aliofkhazraei, M.; Rouhaghdam, A. Sabour

    2012-01-01

    Plasma electrolytic oxidation (PEO) was applied on the surface of commercially pure titanium substrates in a mixed aluminate-phosphate electrolyte in the presence of silicon nitride nanoparticles as suspension in the electrolyte in order to fabricate nanocomposite coatings. Pulsed current was applied based on variable duty cycle in order to synthesize functionally gradient coatings (FGC). Different rates of variable duty cycle (3, 1.5 and 1%/min), applied current densities (0.06-0.14 A/cm2) and concentrations of nanoparticles in the electrolyte (2, 4, 6, 8 and 10 g l-1) were investigated. The nanopowder and coated samples were analyzed by atomic force microscope, scanning electron microscope and transmission electron microscope. The influence of different rates of variable duty cycle (or treatment times) on the growth rate of nanocomposite coatings and their microhardness values was investigated. The experimental results revealed that the content of Si3N4 nanoparticulates in the layer increases with the increase of its concentration in the plasma electrolysis bath. Nanocomposite coatings fabricated with lower rate of variable duty cycle have higher microhardness with smoother microhardness profile.

  13. Cell adhesion to plasma electrolytic oxidation (PEO) titania coatings, assessed using a centrifuging technique.

    PubMed

    Robinson, H J; Markaki, A E; Collier, C A; Clyne, T W

    2011-11-01

    The adhesion of bovine chondrocytes and human osteoblasts to three titania-based coatings, formed by plasma electrolytic oxidation (PEO), was compared to that on uncoated Ti-6Al-4V substrates, and some comparisons were also made with plasma sprayed hydroxyapatite (HA) coatings. This was done using a centrifuge, with accelerations of up to 160,000 g, so as to induce buoyancy forces that created normal or shear stresses at the interface. It is shown that, on all surfaces, it was easier to remove cells under normal loading than under shear loading. Cell adhesion to the PEO coatings was stronger than that on Ti-6Al-4V and similar to that on HA. Cell proliferation rates were relatively high on one of the PEO coatings, which was virtually free of aluminium, but low on the other two, which contained significant levels of aluminium. It is concluded that the Al-free PEO coating offers promise for application to prosthetic implants. PMID:22098910

  14. Pulsed Plasma Polymerization of Perfluorooctyl Ethylene for Transparent Hydrophobic Thin Coatings

    NASA Astrophysics Data System (ADS)

    Liu, Xiaojun; Wang, Lei; Hao, Jie; Chu, Liqiang

    2015-12-01

    Herein we report on the deposition of transparent hydrophobic thin coatings by radio frequency plasma polymerization (PP) of perfluorooctyl ethylene (PFOE) in both pulsed and continuous wave (CW) modes. The chemical compositions of the resulting PP-PFOE coatings were confirmed by means of Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS). The thicknesses and surface morphologies of the coatings were examined using surface plasmon resonance spectroscopy and atomic force microscopy. The surface wetting properties and optical transmittance were measured using a water contact angle goniometer and UV-vis spectroscopy. The FT-IR and XPS data showed that the PP-PFOE coatings deposited in the pulsed mode had a higher retention of CF2 groups compared to those from the CW mode. While the water contact angle of the freshly deposited PP-PFOE from the pulsed mode showed a decrease from 120 degrees to 111 degrees in the first two days, it then remained almost unchanged up to 45 days. The UV-vis data indicated that a PP-PFOE coating 30.6 nm thick had a light transmittance above 90% in the UV and visible ranges. The deposition rates under various plasma conditions are also discussed. supported by the Tianjin Research Program of Application Foundation and Advanced Technology, China (No. 12JCYBJC31700) and the Program for New Century Excellent Talents in University, China (No. NCET-12-1064)

  15. Thermal stability studies of plasma sprayed yttrium oxide coatings deposited on pure tantalum substrate

    NASA Astrophysics Data System (ADS)

    Nagaraj, A.; Anupama, P.; Mukherjee, Jaya; Sreekumar, K. P.; Satpute, R. U.; Padmanabhan, P. V. A.; Gantayet, L. M.

    2010-02-01

    Plasma sprayed Yttrium oxide is used for coating of crucibles and moulds that are used at high temperature to handle highly reactive molten metals like uranium, titanium, chromium, and beryllium. The alloy bond layer is severely attacked by the molten metal. This commonly used layer contributes to the impurity addition to the pure liquid metal. Yttrium oxide was deposited on tantalum substrates (25 mm × 10mm × 1mm thk and 40 mm × 8mm × 1mm thk) by atmospheric plasma spray technique with out any bond coat using optimized coating parameters. Resistance to thermal shock was evaluated by subjecting the coated specimens, to controlled heating and cooling cycles between 300K to 1600K in an induction furnace in argon atmosphere having <= 0.1ppm of oxygen. The experiments were designed to examine the sample tokens by both destructive and non-destructive techniques, after a predetermined number of thermal cycles. The results upto 24 thermal cycles of 25 mm × 10mm × 1mm thk coupons and upto 6 cycles of 40 mm × 8mm × 1mm thk coupons are discussed. The coatings produced with the optimized parameters were found to exhibit excellent thermal shock resistance.

  16. PREFACE: Low temperature Plasma in the Processes of Functional Coating Preparation

    NASA Astrophysics Data System (ADS)

    Gali Yunusovich, Dautov; Kashapov Faikovich, Nail; Larionov, Viktor; Gerfanovich Zaripov, Renat; Galyautdinov Tagirovich, Raphael; Ilnaz, Fayrushin; Ramil Nailevich, Kashapov

    2013-12-01

    In November 2013 the V Republican Scientific Technical Conference 'Low-temperature plasma during the deposition of functional coatings' was held in Kazan. The Conference took place from 4-7 November at the Academy of Sciences of the Republic of Tatarstan and Kazan Federal University chaired by a member of the Academy of Sciences of the Republic of Tatarstan Nail Kashapov, Professor, Doctor of Technical Science, and a member of the Scientific and Technical Council of the Ministry of Economy of the Republic of Tatarstan. At the conference, the participants were offered a wide range of issues affecting the theoretical and computational aspects of the research problems in the physics and technology of low-temperature plasma. There was also a whole series of works devoted to the study of thin films, obtained by low-temperature plasma. For the second year at this conference, work dedicated to the related field of pulsation combustion and low- temperature plasma was considered. In addition much interest is devoted to reports on the exploration of gas discharges with liquid electrolytic electron trodes and the study of dusty plasmas. The VI All-Russian Conference 'Low-temperature plasma during the deposition of functional coatings', an extended version with international participation, is scheduled to take place in November 2014. Nail Kashapov Editor

  17. Lithium Iron Phosphate Powders and Coatings Obtained by Means of Inductively Coupled Thermal Plasma

    NASA Astrophysics Data System (ADS)

    Major, K.; Veilleux, J.; Brisard, G.

    2016-01-01

    Lithium-ion batteries have high energy efficiency and good cycling life and are considered as one of the best energy storage device for hybrid and/or electrical vehicle. Still, several problems must be solved prior to a broad adoption by the automotive industry: energy density, safety, and costs. To enhance both energy density and safety, the current study aims at depositing binder-free cathode materials using inductively coupled thermal plasma. In a first step, lithium iron phosphate (LiFePO4) powders are synthesized in an inductively coupled thermal plasma reactor and dispersed in a conventional polyvinylidene fluoride (PVDF) binder. Then, binder-free LiFePO4 coatings are directly deposited onto nickel current collectors by solution precursor plasma spraying (SPPS). The morphology, microstructure, and composition of the synthesized LiFePO4 powders and coatings are fully characterized by electronic microscopy, x-ray diffraction, and x-ray photoelectron spectroscopy (XPS). Quantifying Li with XPS requires the substitution of iron with manganese in the SPPS precursors (LiMPO4, where M = Fe or Mn). The plasma-derived cathodes (with and without PVDF binder) are assembled in button cells and tested. Under optimized plasma conditions, cyclic voltammetry shows that the electrochemical reversibility of plasma-derived cathodes is improved over that of conventional sol-gel-derived LiFePO4 cathodes.

  18. Numerical model of the plasma formation at electron beam welding

    SciTech Connect

    Trushnikov, D. N.; Mladenov, G. M.

    2015-01-07

    The model of plasma formation in the keyhole in liquid metal as well as above the electron beam welding zone is described. The model is based on solution of two equations for the density of electrons and the mean electron energy. The mass transfer of heavy plasma particles (neutral atoms, excited atoms, and ions) is taken into account in the analysis by the diffusion equation for a multicomponent mixture. The electrostatic field is calculated using the Poisson equation. Thermionic electron emission is calculated for the keyhole wall. The ionization intensity of the vapors due to beam electrons and high-energy secondary and backscattered electrons is calibrated using the plasma parameters when there is no polarized collector electrode above the welding zone. The calculated data are in good agreement with experimental data. Results for the plasma parameters for excitation of a non-independent discharge are given. It is shown that there is a need to take into account the effect of a strong electric field near the keyhole walls on electron emission (the Schottky effect) in the calculation of the current for a non-independent discharge (hot cathode gas discharge). The calculated electron drift velocities are much bigger than the velocity at which current instabilities arise. This confirms the hypothesis for ion-acoustic instabilities, observed experimentally in previous research.

  19. Mechanisms of degradation and failure in a plasma deposited thermal barrier coating

    NASA Technical Reports Server (NTRS)

    Demasi-Marcin, Jeanine T.; Sheffler, Keith D.; Bose, Sudhangshu

    1989-01-01

    Failure of a two layer plasma deposited thermal barrier coating is caused by cyclic thermal exposure and occurs by spallation of the outer ceramic layer. Spallation life is quantitatively predictable, based on the severity of cyclic thermal exposure. This paper describes and attempts to explain unusual constitutive behavior observed in the insulative ceramic coating layer, and presents details of the ceramic cracking damage accumulation process which is responsible for spallation failure. Comments also are offered to rationalize the previously documented influence of interfacial oxidation on ceramic damage accumulation and spallation life.

  20. Plasma-polymerized coating for polycarbonate: Single-layer, abrasion resistant, and antireflection

    NASA Technical Reports Server (NTRS)

    Wydeven, Theodore

    1991-01-01

    Plasma-polymerized vinyl trimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Post-treatment of the vinyl trimethoxy silane films in an oxygen glow discharge further improved their abrasion resistance. The coatings were characterized by elemental analysis of the bulk, ESCA analysis of the surface, transmission, thickness, abrasion resistance, haze, and adhesion. This patented process is currently used by the world's largest manufacturers of non-prescription sunglasses to protect the plastic glasses from scratching and thereby to increase their useful lifetime.

  1. Vacuum plasma sprayed coatings using ionic silver doped hydroxyapatite powder to prevent bacterial infection of bone implants.

    PubMed

    Guimond-Lischer, Stefanie; Ren, Qun; Braissant, Olivier; Gruner, Philipp; Wampfler, Bruno; Maniura-Weber, Katharina

    2016-06-01

    Fast and efficient osseointegration of implants into bone is of crucial importance for their clinical success; a process that can be enhanced by coating the implant surface with hydroxyapatite (HA) using the vacuum plasma spray technology (VPS). However, bacterial infections, especially the biofilm formation on implant surfaces after a surgery, represent a serious complication. With ever-increasing numbers of antibiotic-resistant bacteria, there is great interest in silver (Ag) as an alternative to classical antibiotics due to its broad activity against Gram-positive and Gram-negative bacterial strains. In the present study, silver ions were introduced into HA spray powder by ion exchange and the HA-Ag powder was applied onto titanium samples by VPS. The Ag-containing surfaces were evaluated for the kinetics of the silver release, its antibacterial effect against Staphylococcus aureus as well as Escherichia coli, and possible cytotoxicity against human bone cells. The HA-Ag coatings with different concentrations of Ag displayed mechanical and compositional properties that fulfill the regulatory requirements. Evaluation of the Ag release kinetic showed a high release rate in the first 24 h followed by a decreasing release rate over the four subsequent days. The HA-Ag coatings showed no cytotoxicity to primary human bone cells while exhibiting antibacterial activity to E. coli and S. aureus. PMID:26964530

  2. Characterization of PEG-Like Macromolecular Coatings on Plasma Modified NiTi Alloy

    NASA Astrophysics Data System (ADS)

    Yang, Jun; Gao, Jiacheng; Chang, Peng; Wang, Jianhua

    2008-04-01

    A poly (ethylene glycol) (PEG-like) coating was developed to improve the biocompatibility of Nickel-Titanium (NiTi) alloy implants. The PEG-like macromolecular coatings were deposited on NiTi substrates at a room temperature of 298 K through a ECR (electron-cyclotron resonance) cold-plasma enhanced chemical vapor deposition method using tetraglyme (CH3-O-(CH2-CH2-O)4-CH3) as a precursor. A power supply with a frequency of 2.45 GHz was applied to ignite the plasma with Ar(argon) used as the carrier gas. Based on the atomic force microscopy (AFM) studies, a thin smooth coating on NiTi substrates with highly amorphous functional groups on the modified NiTi surfaces were mainly the same accumulated stoichiometric ratio of C and O with PEG. The vitro studies showed that platelet-rich plasma (PRP) adsorption on the modified NiTi alloy surface was significantly reduced. This study indicated that plasma surface modification changes the surface components of NiTi alloy and subsequently improves its biocompatibility.

  3. Rydberg-atom formation in strongly correlated ultracold plasmas

    SciTech Connect

    Bannasch, G.; Pohl, T.

    2011-11-15

    In plasmas at very low temperatures, the formation of neutral atoms is dominated by collisional three-body recombination, owing to the strong {approx}T{sup -9/2} scaling of the corresponding recombination rate with the electron temperature T. While this law is well established at high temperatures, the unphysical divergence as T{yields}0 clearly suggests a breakdown in the low-temperature regime. Here, we present a combined molecular dynamics Monte Carlo study of electron-ion recombination over a wide range of temperatures and densities. Our results reproduce the known behavior of the recombination rate at high temperatures, but reveal significant deviations with decreasing temperature. We discuss the fate of the kinetic bottleneck and resolve the divergence problem as the plasma enters the ultracold, strongly coupled domain.

  4. A technique to reduce plasma armature formation voltage

    SciTech Connect

    Jamison, K.A. ); Littrell, D.M. )

    1991-01-01

    The initiation of a plasma armature by foil vaporization in a railgun is often accompanied by a large, fast, voltage transient appearing on both the breech and muzzle of the gun. For a railgun driven by an inductor/opening switch power supply, this voltage transient becomes a concern during current commutation from the switch to the railgun. To lessen the requirements on the opening switch, techniques must be found to reduce the armature formation voltage. This paper presents the experimental results from railgun firings at AFATL's Electromagnetic Launcher Basic Research Facility (Site A-15, Eglin Air Force Base, Florida) using different shapes of initiation foils. These foils have been designed to vaporize into a plasma armature with reduced transient voltages. A design criteria was developed to ensure that all portions of the foil vaporize at slightly different times.

  5. Quantum-Chemical Calculation of Carbododecahedron Formation in Carbon Plasma.

    PubMed

    Poklonski, Nikolai A; Ratkevich, Sergey V; Vyrko, Sergey A

    2015-08-27

    The ground state of the molecule consisting of 10 carbon atoms in C10(rg) "ring" conformation and the energy of its metastable C10(st) "star" conformation are reported. The reaction coordinate for the isomeric transition C10(st) → C10(rg) was calculated using density functional theory (DFT) with UB3LYP/6-31G(d,p). It was established that a 5-fold symmetry axis is conserved in this isomeric transition. The total energy of the ring isomer is by 10.33 eV (9.16 eV as zero-point energy corrected) lower than that of the star isomer. The energy barrier for the transition from the metastable star state to the ring state is 2.87 eV (3.57 eV as zero-point energy corrected). An analysis of possible chemical reactions in carbon plasma involving C10(st) and C10(rg) and leading to the formation of C20 fullerenes was performed. It was revealed that the presence of the C10(st) conformation in the reaction medium is a necessary condition for C20 fullerene formation. It was shown that the presence of hydrogen atoms in carbon plasma and UV radiation accelerate the C10(st) → C10(rg) transition and thus suppress the C20 fullerene formation. PMID:26267290

  6. Soybean oil in water-borne coatings and latex film formation study by AC impedance

    NASA Astrophysics Data System (ADS)

    Jiratumnukul, Nantana

    Conventional coalescing agents such as butyl cellosolve, butyl carbitol, and TexanolRTM are widely use in the latex coatings industry to facilitate film formation at ambient temperature. Coalescent aids are composed of solvents with low evaporation rates. After water evaporates, coalescent aids would help soften polymer molecules and form continuous films, then gradually evaporates from the film. Coalescent aids, therefore, are considered as volatile organic compounds (VOC), which are of environmental concern. The main purpose of this research project was to prepare a fatty acid glycol ester from soybean oil and glycol (polyols). The soybean oil glycol ester can be used as a coalescent aid in latex paint formulation. The soybean oil glycol ester not only lowered the minimum film formation temperature of latex polymers and continuous film formed at ambient temperature, but also after it has facilitated film formation, does not substantially evaporate, but becomes part of the film. Soybean oil glycol esters, therefore, can reduce the VOC levels and facilitate film formation of latex paints. In the second part of this research AC-Impedance was used to investigate the efficiency of soybean oil coalescent aid in latex film formation relative to the conventional ones. The coating resistance showed that the efficiency of film formation was increased as a function of dry time. The coating resistance also exhibited the effect of soybean oil ester in latex film formation in the same fashion as a conventional coalescent aid, TexanolRTM.

  7. Cytotoxicity study of plasma-sprayed hydroxyapatite coating on high nitrogen austenitic stainless steels.

    PubMed

    Ossa, C P O; Rogero, S O; Tschiptschin, A P

    2006-11-01

    Stainless steel has been frequently used for temporary implants but its use as permanent implants is restricted due to its low pitting corrosion resistance. Nitrogen additions to these steels improve both mechanical properties and corrosion resistance, particularly the pitting and crevice corrosion resistance. Many reports concerning allergic reactions caused by nickel led to the development of nickel free stainless steel; it has excellent mechanical properties and very high corrosion resistance. On the other hand, stainless steels are biologically tolerated and no chemical bonds are formed between the steel and the bone tissue. Hydroxyapatite coatings deposited on stainless steels improve osseointegration, due their capacity to form chemical bonds (bioactive fixation) with the bone tissue. In this work hydroxyapatite coatings were plasma-sprayed on three austenitic stainless steels: ASTM-F138, ASTM-F1586 and the nickel-free Böhler-P558. The coatings were analyzed by SEM and XDR. The cytotoxicity of the coatings/steels was studied using the neutral red uptake method by quantitative evaluation of cell viability. The three uncoated stainless steels and the hydroxyapatite coated Böhler-P558 did not have any toxic effect on the cell culture. The hydroxyapatite coated ASTM-F138 and ASTM-F1586 stainless steels presented cytotoxicity indexes (IC50%) lower than 50% and high nickel contents in the extracts. PMID:17122924

  8. Advanced Microscopic Study of Suspension Plasma-Sprayed Zirconia Coatings with Different Microstructures

    NASA Astrophysics Data System (ADS)

    Sokołowski, Paweł; Pawłowski, Lech; Dietrich, Dagmar; Lampke, Thomas; Jech, David

    2016-01-01

    The present paper is focused on the characterization of the differences between two microstructures that can be obtained using SPS technology, namely (i) columnar and (ii) two-zone microstructure including lamellas and fine unmelted particulates. The optimization of spray parameters was made, and the advanced microstructural studies of obtained coatings were performed. The work was focused on zirconia stabilized by yttria (YSZ, ZrO2 + 14 wt.% Y2O3) and both by yttria and ceria (YCSZ, ZrO2 + 24 wt.% CeO2 + 2.5 wt.% Y2O3) which are frequently used as thermal barrier coatings. Two types of microstructure were achieved using two different plasma torches, namely SG-100 of Praxair and Triplex of Oerlikon Metco. The microstructure of prepared coatings was analyzed using scanning electron microscopy with secondary electrons detector and backscattered electrons. Energy dispersive spectroscopy was performed to analyze the chemical composition of sprayed coatings. By electron backscatter diffraction grain shape, size, and crystal orientation were determined. The analysis enabled the discussion of the coatings growth mechanism. Finally, the Shape From Shading technique was applied to recreate and to analyze 3D views of coatings' topographies, and using laser confocal microscopy, the surface roughness was examined.

  9. Microstructure and Electrochemical Behavior of Fe-Based Amorphous Metallic Coatings Fabricated by Atmospheric Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Zhou, Z.; Wang, L.; He, D. Y.; Wang, F. C.; Liu, Y. B.

    2011-01-01

    A Fe48Cr15Mo14C15B6Y2 alloy with high glass forming ability (GFA) was selected to prepare amorphous metallic coatings by atmospheric plasma spraying (APS). The as-deposited coatings present a dense layered structure and low porosity. Microstructural studies show that some nanocrystals and a fraction of yttrium oxides formed during spraying, which induced the amorphous fraction of the coatings decreasing to 69% compared with amorphous alloy ribbons of the same component. High thermal stability enables the amorphous coatings to work below 910 K without crystallization. The results of electrochemical measurement show that the coatings exhibit extremely wide passive region and relatively low passive current density in 3.5% NaCl and 1 mol/L HCl solutions, which illustrate their superior ability to resist localized corrosion. Moreover, the corrosion behavior of the amorphous coatings in 1 mol/L H2SO4 solution is similar to their performance under conditions containing chloride ions, which manifests their flexible and extensive ability to withstand aggressive environments.

  10. The low cycle fatigue behavior of a plasma-sprayed coating material

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Miner, R. V., Jr.

    1986-01-01

    Single crystal nickel-base superalloys employed in turbine blade applications are often used with a plasma spray coating for oxidation and hot corrosion resistance. These coatings may also affect fatigue life of the superalloy substrate. As part of a large program to understand the fatigue behavior of coated single crystals, fully reversed, total strain controlled fatigue tests were run on a free standing NiCoCrAlY coating alloy, PWA 276, at 0.1 Hz. Fatigue tests were conducted at 650 C, where the NiCoCrAlY alloy has modest ductility, and at 1050 C, where it is extremely ductile, showing tensile elongation in excess of 100 percent. At the lower test temperature, deformation induced disordering softened the NiCoCrAlY alloy, while at the higher test temperature cyclic hardening was observed which was linked to gradual coarsening of the two phase microstructure. Fatigue life of the NiCoCrAlY alloy was significantly longer at the higher temperature. Further, the life of the NiCoCrAlY alloy exceeds that of coated, /001/-oriented PWA 1480 single crystals at 1050 C, but at 650 C the life of the coated crystal is greater than that of the NiCoCrAlY alloy on a total strain basis.

  11. Low cycle fatigue behaviour of a plasma-sprayed coating material

    NASA Technical Reports Server (NTRS)

    Gayda, J.; Gabb, T. P.; Miner, R. V.

    1986-01-01

    Single crystal nickel-base superalloys employed in turbine blade applications are often used with a plasma spray coating for oxidation and hot corrosion resistance. These coatings may also affect fatigue life of the superalloy substrate. As part of a large program to understand the fatigue behavior of coated single crystals, fully reversed, total strain controlled fatigue tests were run on a free standing NiCoCrAlY coating alloy, PWA 276, at 0.1 Hz. Fatigue tests were conducted at 650 C, where the NiCoCrAlY alloy has modest ductility, and at 1050 C, where it is extremely ductile, showing tensile elongation in excess of 100 percent. At the lower test temperature, deformation induced disordering softened the NiCoCrAlY alloy, while at the higher test temperature cyclic hardening was observed which was linked to gradual coarsening of the two phase microstructure. Fatigue life of the NiCoCrAlY alloy was significantly longer at the higher temperature. Further, the life of the NiCoCrAlY alloy exceeds that of coated, /001/-oriented PWA 1480 single crystals at 1050 C but at 650 C the life of the coated crystal is greater than that of the NiCoCrAlY alloy on a total strain basis.

  12. Plasma-Sprayed Thermal Barrier Coatings with Enhanced Splat Bonding for CMAS and Corrosion Protection

    NASA Astrophysics Data System (ADS)

    Liu, Tao; Yao, Shu-Wei; Wang, Li-Shuang; Yang, Guan-Jun; Li, Cheng-Xin; Li, Chang-Jiu

    2016-01-01

    The infiltration of molten CMAS in thermal barrier coatings (TBCs) at high temperature is significantly affected by the microstructure of the ceramic coating. Enhancing the bonding ratio between splats can reduce the interconnected pores and suppress the infiltration of the molten CMAS into the coating. In this study, a dual-layered (DL) TBC with the dense 8YSZ on the top of the conventional porous 8YSZ was proposed to enhance CMAS corrosion of atmospheric plasma-sprayed YSZ. The dense YSZ coating with improved lamellar bonding was deposited at a higher deposition temperature. The microstructure of the coatings before and after CMAS attack test was characterized by scanning electron microscopy. It was clearly revealed that by adjusting the microstructure and applying a dense ceramic layer with the improved interface bonding on the top of porous TBC, the infiltration of CMAS into porous YSZ coating can be effectively suppressed. Moreover, by designing DL TBCs, the thermal conductivity of the TBC system exhibits a limited increase. Thus with the design of DL structure, the TBCs with high CMAS corrosion resistance and low thermal conductivity can be achieved.

  13. Sintering and Creep Behavior of Plasma-Sprayed Zirconia and Hafnia Based Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Zhu, Dongming; Miller, Robert A.

    1998-01-01

    The sintering and creep of plasma-sprayed ceramic thermal barrier coatings under high temperature conditions are complex phenomena. Changes in thermomechanical and thermophysical properties and in the stress response of these coating systems as a result of the sintering and creep processes are detrimental to coating thermal fatigue resistance and performance. In this paper, the sintering characteristics of ZrO2-8wt%y2O3, ZrO2-25wt%CeO2-2.5wt%Y2O3, ZrO2-6w%NiO- 9wt%Y2O3, ZrO2-6wt%Sc2O3-2wt%y2O3 and HfO2-27wt%y2O3 coating materials were investigated using dilatometry. It was found that the HfO2-Y2O3 and baseline ZrO2-Y2O3 exhibited the best sintering resistance, while the NiO-doped ZrO2-Y2O3 showed the highest shrinkage strain rates during the tests. Higher shrinkage strain rates of the coating materials were also observed when the specimens were tested in Ar+5%H2 as compared to in air. This phenomenon was attributed to an enhanced metal cation interstitial diffusion mechanism under the reducing conditions. It is proposed that increased chemical stability of coating materials will improve the material sintering resistance.

  14. Plasma sprayed manganese-cobalt spinel coatings: Process sensitivity on phase, electrical and protective performance

    NASA Astrophysics Data System (ADS)

    Han, Su Jung; Pala, Zdenek; Sampath, Sanjay

    2016-02-01

    Manganese cobalt spinel (Mn1.5Co1.5O4, MCO) coatings are prepared by the air plasma spray (APS) process to examine their efficacy in serving as protective coatings from Cr-poisoning of the cathode side in intermediate temperature-solid oxide fuel cells (IT-SOFCs). These complex oxides are susceptible to process induced stoichiometric and phase changes which affect their functional performance. To critically examine these effects, MCO coatings are produced with deliberate modifications to the spray process parameters to explore relationship among process conditions, microstructure and functional properties. The resultant interplay among particle thermal and kinetic energies are captured through process maps, which serve to characterize the parametric effects on properties. The results show significant changes to the chemistry and phase composition of the deposited material resulting from preferential evaporation of oxygen. Post deposition annealing recovers oxygen in the coatings and allows partial recovery of the spinel phase, which is confirmed through thermo-gravimetric analysis (TGA)/differential scanning calorimetry (DSC), X-ray Diffraction (XRD), and magnetic hysteresis measurements. In addition, coatings with high density after sintering show excellent electrical conductivity of 40 S cm-1 at 800 °C while simultaneously providing requisite protection characteristics against Cr-poisoning. This study provides a framework for optimal evaluation of MCO coatings in intermediate temperature SOFCs.

  15. Formation of boron nitride coatings on silicon carbide fibers using trimethylborate vapor

    NASA Astrophysics Data System (ADS)

    Yuan, Mengjiao; Zhou, Tong; He, Jing; Chen, Lifu

    2016-09-01

    High quality boron nitride (BN) coatings have been grown on silicon carbide (SiC) fibers by carbothermal nitridation and at atmospheric pressure. SiC fibers were first treated in chlorine gas to form CDC (carbide-derived carbon) film on the fiber surface. The CDC-coated SiC fibers were then reacted with trimethylborate vapor and ammonia vapor at high temperature, forming BN coatings by carbothermal reduction. The FT-IR, XPS, XRD, SEM, TEM and AES were used to investigate the formation of the obtained coatings. It has been found that the obtained coatings are composed of phase mixture of h-BN and amorphous carbon, very uniform in thickness, have smooth surface and adhere well with the SiC fiber substrates. The BN-coated SiC fibers retain ∼80% strength of the as-received SiC fibers and show an obvious interfacial debonding and fiber pullout in the SiCf/SiOC composites. This method may be useful for the large scale production of high quality BN coating on silicon carbide fiber.

  16. Prospore membrane formation linked to the leading edge protein (LEP) coat assembly

    PubMed Central

    Moreno-Borchart, Alexandra C.; Strasser, Katrin; Finkbeiner, Martin G.; Shevchenko, Anna; Shevchenko, Andrej; Knop, Michael

    2001-01-01

    In yeast, the differentiation process at the end of meiosis generates four daughter cells inside the boundaries of the mother cell. A meiosis-specific plaque (MP) at the spindle pole bodies (SPBs) serves as the starting site for the formation of the prospore membranes (PSMs) that are destined to encapsulate the post-meiotic nuclei. Here we report the identification of Ady3p and Ssp1p, which are functional components of the leading edge protein (LEP) coat, that covers the ring-shaped opening of the PSMs. Ssp1p is required for the assembly of the LEP coat, which consists of at least three proteins (Ssp1p, Ady3p and Don1p). The assembly of the LEP coat starts with the formation of cytosolic precursors, which then bind in an Ady3p-dependent manner to the SPBs. Subsequent processes at the SPBs leading to functional LEP coats require Ssp1p and the MP components. During growth of the PSMs, the LEP coat functions in formation of the cup-shaped membrane structure that is indispensable for the regulated cellularization of the cytoplasm around the post-meiotic nuclei. PMID:11742972

  17. Ice Nucleation and Droplet Formation by Bare and Coated Soot Particles

    SciTech Connect

    Friedman, Beth J.; Kulkarni, Gourihar R.; Beranek, Josef; Zelenyuk, Alla; Thornton, Joel A.; Cziczo, Daniel J.

    2011-09-13

    We have studied ice formation at temperatures relevant to homogeneous and heterogeneous ice nucleation, as well as droplet activation and hygroscopicity, of soot particles of variable size and composition. Coatings of adipic, malic, and oleic acid were applied to span an atmospherically relevant range of solubility, and both uncoated and oleic acid coated soot particles were exposed to ozone to simulate atmospheric oxidation. The results are interpreted in terms of onset ice nucleation, with a comparison to a mineral dust particle that acts as an efficient ice nucleus, and particle hygroscopicity. At 253K and 243K, we found no evidence of heterogeneous ice nucleation occurring above the level of detection for our experimental conditions. Above water saturation, only droplet formation was observed. At 233K, we observe the occurrence of homogeneous ice nucleation for all particles studied. Coatings also did not significantly alter the ice nucleation behavior of soot particles, but aided in the uptake of water. Hygroscopicity studies confirmed that pure soot particles were hydrophobic, and coated soot particles activated as droplets at high water supersaturations. A small amount of heterogeneous ice nucleation either below the detection limit of our instrument or concurrent with droplet formation and/or homogeneous freezing cannot be precluded, but we are able to set limits for its frequency. We conclude that both uncoated and coated soot particles representative of those generated in our studies are unlikely to significantly contribute to the global budget of heterogeneous ice nuclei at temperatures between 233K and 253K.

  18. Ice Nucleation and Droplet Formation by Bare and Coated Black Carbon Particles

    SciTech Connect

    Friedman, Beth J.; Kulkarni, Gourihar R.; Beranek, Josef; Zelenyuk, Alla; Thornton, Joel A.; Cziczo, Daniel J.

    2011-10-13

    We have studied the ice formation at heterogeneous and homogeneous temperatures, as well as droplet activation and hygroscopicity of soot particles of variable size and composition. Coatings of adipic, malic, and oleic acid were applied to span a relevant range of solubility, and both uncoated and oleic acid coated soot particles were exposed to ozone to simulate atmospheric oxidation. The results are interpreted in terms of onset ice nucleation with a comparison to a well characterized mineral dust particle that acts as an efficient ice nucleus, as well as particle hygroscopicity. At 253K and 243K, we found no evidence of heterogeneous ice nucleation occurring above the level of detection for our experimental conditions. Above water saturation, droplet formation was observed. At 233K, we observe the occurrence of homogeneous ice nucleation for all particles studied. Coatings also did not significantly alter the ice nucleation behavior of soot particles, but aided in the uptake of water. Hygroscopicity studies confirmed that pure soot particles were hydrophobic, and coated soot particles activated as droplets at high water supersaturations. A small amount of heterogeneous ice nucleation either below the detection limit of our instrument or concurrent with droplet formation and/or homogeneous freezing cannot be precluded, but we are able to set limits for its frequency. We conclude from our studies that both uncoated and coated soot particles are unlikely to contribute to the global budget of heterogeneous ice nuclei at temperatures between 233K and 253K.

  19. Nano powders, components and coatings by plasma technique

    DOEpatents

    McKechnie, Timothy N.; Antony, Leo V. M.; O'Dell, Scott; Power, Chris; Tabor, Terry

    2009-11-10

    Ultra fine and nanometer powders and a method of producing same are provided, preferably refractory metal and ceramic nanopowders. When certain precursors are injected into the plasma flame in a reactor chamber, the materials are heated, melted and vaporized and the chemical reaction is induced in the vapor phase. The vapor phase is quenched rapidly to solid phase to yield the ultra pure, ultra fine and nano product. With this technique, powders have been made 20 nanometers in size in a system capable of a bulk production rate of more than 10 lbs/hr. The process is particularly applicable to tungsten, molybdenum, rhenium, tungsten carbide, molybdenum carbide and other related materials.

  20. Nano powders, components and coatings by plasma technique

    NASA Technical Reports Server (NTRS)

    McKechnie, Timothy N. (Inventor); Antony, Leo V. M. (Inventor); O'Dell, Scott (Inventor); Power, Chris (Inventor); Tabor, Terry (Inventor)

    2009-01-01

    Ultra fine and nanometer powders and a method of producing same are provided, preferably refractory metal and ceramic nanopowders. When certain precursors are injected into the plasma flame in a reactor chamber, the materials are heated, melted and vaporized and the chemical reaction is induced in the vapor phase. The vapor phase is quenched rapidly to solid phase to yield the ultra pure, ultra fine and nano product. With this technique, powders have been made 20 nanometers in size in a system capable of a bulk production rate of more than 10 lbs/hr. The process is particularly applicable to tungsten, molybdenum, rhenium, tungsten carbide, molybdenum carbide and other related materials.

  1. Microstructural evolution of plasma sprayed submicron-/nano-zirconia-based thermal barrier coatings

    NASA Astrophysics Data System (ADS)

    Wang, Y.; Bai, Y.; Liu, K.; Wang, J. W.; Kang, Y. X.; Li, J. R.; Chen, H. Y.; Li, B. Q.

    2016-02-01

    Two types of agglomerates powder with grain sizes in the submicron- /nano-range were used as the feedstock to deposit yttria partially stabilized zirconia (YPSZ) thermal barrier coatings (TBCs). The dual-modal submicron-coating and multi-modal nano-coating were fabricated. The results from thermal shock test indicated that, due to the weak bond and higher densification rate of unmelted nano-particles in the nano-coating, the interface between recrystallization zone and unmelted nano-particles linked up, which resulted in the decrease of content of unmelted nano-particles from 13% to 7%. The weak bond and higher shrinking rate of nano-particles led to the formation of coarse cracks that ran along the recrystallization zone/unmelted nano-particles interfaces. These cracks caused the premature failure of nano-coating. The submicron-coating can overcome the inherent deficiencies of nano-coating at high temperatures and show a higher thermal shock resistance, it is expected to become a candidate for high-performance TBCs.

  2. Deposition and characterization of plasma sprayed Ni-5A1/ magnesia stabilized zirconia based functionally graded thermal barrier coating

    NASA Astrophysics Data System (ADS)

    Baig, M. N.; Khalid, F. A.

    2014-06-01

    Thermal barrier coatings (TBCs) are employed to protect hot section components in industrial and aerospace gas turbine engines. Conventional TBCs frequently fail due to high residual stresses and difference between coefficient of thermal expansion (CTE) of the substrate & coatings. Functionally graded thermal barrier coatings (FG-TBCs) with gradual variation in composition have been proposed to minimize the problem. In this work, a five layered functionally graded thermal barrier coating system was deposited by atmospheric plasma spray (APS) technique on Nimonic 90 substrates using Ni-5Al as bond coat (BC) and magnesia stabilized zirconia as top coat (TC). The coatings were characterized by SEM, EDS, XRD & optical profilometer. Microhardness and coefficient of thermal expansion of the five layers deposited as individual coatings were also measured. The deposited coating system was oxidized at 800°C. SEM analysis showed that five layers were successfully deposited by APS to produce a FG-TBC. The results also showed that roughness (Ra) of the individual layers decreased with an increase in TC content in the coatings. It was found that microhardness and CTE values gradually changed from bond coat to cermet layers to top coat. The oxidized coated sample revealed parabolic behavior and changes in the surface morphology and composition of coating.

  3. Assessment of plasma sprayed coatings to modify surface friction for railroad applications

    NASA Astrophysics Data System (ADS)

    Davis, Heidi Lynn

    For the past hundred years, railroads have been an important means of transportation for passengers and freight. Over the years train traffic, speeds, and loads have increased steadily leading to a more severe wheel/rail environment that exceeds the design limits of the steels thus causing increased wear, decreased rail life, and higher maintenance costs. The cost of controlling friction and the resulting damage is an area of ever-increasing concern. One potential method of modifying friction is by changing the surface properties of the rail. The work reported herein was carried out as part of a larger effort to modify surface friction of rails. The original focus of this research was to use high velocity air plasma spraying to develop friction enhancing coatings for the rail surface. Using the methodology developed at the Oregon Graduate Institute, the plasma spray parameters were optimized and the coatings were tested on the Amsler machine under rolling/sliding wear conditions to determine viability prior to full scale testing. Stainless steel and composite 1080 steel were investigated as potential materials for increasing friction. Poor results with these coatings shifted the research focus to understanding the durability of the coatings and to failure analysis of initial 1080 steel full scale samples tested by the Facility for Accelerated Service Testing that had failed prematurely. After re-optimization of parameters and preparation methodologies further full scale samples (1080 steel/nylon) were tested and failure analysis was performed. Optical and scanning electron microscopy were used to evaluate the microstructure of coatings from the tested samples. The laboratory scale Amsler test did not appear to be a good indicator of the performance of the coating in full scale tests, because variations in microstructure were caused by differences in sample size, geometry and spraying methods when scaling up from a small Amsler roller to a large rail sample. The

  4. Long period gratings coated with hafnium oxide by plasma-enhanced atomic layer deposition for refractive index measurements.

    PubMed

    Melo, Luis; Burton, Geoff; Kubik, Philip; Wild, Peter

    2016-04-01

    Long period gratings (LPGs) are coated with hafnium oxide using plasma-enhanced atomic layer deposition (PEALD) to increase the sensitivity of these devices to the refractive index of the surrounding medium. PEALD allows deposition at low temperatures which reduces thermal degradation of UV-written LPGs. Depositions targeting three different coating thicknesses are investigated: 30 nm, 50 nm and 70 nm. Coating thickness measurements taken by scanning electron microscopy of the optical fibers confirm deposition of uniform coatings. The performance of the coated LPGs shows that deposition of hafnium oxide on LPGs induces two-step transition behavior of the cladding modes. PMID:27137052

  5. Collisionless expansion of pulsed radio frequency plasmas. I. Front formation

    NASA Astrophysics Data System (ADS)

    Schröder, T.; Grulke, O.; Klinger, T.; Boswell, R. W.; Charles, C.

    2016-01-01

    The dynamics during plasma expansion are studied with the use of a versatile particle-in-cell simulation with a variable neutral gas density profile. The simulation is tailored to a radio frequency plasma expansion experiment [Schröder et al., J. Phys. D: Appl. Phys. 47(5), 055207 (2014)]. The experiment has shown the existence of a propagating ion front. The ion front features a strong electric field and features a sharp plasma potential drop similar to a double layer. However, the presented results of a first principle simulation show that, in general, the ion front does not have to be entangled with an electric field. The propagating electric field reflects the downstream ions, which stream with velocities up to twice as high as that of the ion front propagation. The observed ion density peak forms due to the accumulation of the reflected ions. The simulation shows that the ion front formation strongly depends on the initial ion density profile and is subject to a wave-breaking phenomenon. Virtual diagnostics in the code allow for a direct comparison with experimental results. Using this technique, the plateau forming in the wake of the plasma front could be indirectly verified in the expansion experiment. Although the simulation considers profiles only in one spatial dimensional, its results are qualitatively in a very good agreement with the laboratory experiment. It can successfully reproduce findings obtained by independent numerical models and simulations. This indicates that the effects of magnetic field structures and tangential inhomogeneities are not essential for the general expansion dynamic. The presented simulation will be used for a detailed parameter study dealt with in Paper II [Schröder et al., Phys. Plasma 23, 013512 (2016)] of this series.

  6. Simulation of Nanofilm Formation in Low-Temperature Plasmas

    NASA Astrophysics Data System (ADS)

    Abraham, Jan Willem; Bonitz, Michael

    2014-10-01

    Metal-polymer nanocomposites are of growing interest in many fields because the diverse physical features of their constituents allow for the production of materials with interesting novel properties. Recent experiments and simulations have shown that co-evaporation of the metallic and organic components in a simple single-step process can give rise to the formation of ultrahigh-density Fe-Ni-Co nanocolumnar structures embedded in a fluoropolymer matrix. We show new results from kinetic Monte Carlo simulations that are expected to answer the question whether similar structures can also be produced in a plasma environment with an enhanced influence of surface defects.

  7. Microstructure and Oxidation Resistance of NiCoCrAlYTa Coating by Low Pressure Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Liang, X.-H.; Zhou, K. S.; Liu, M.; Hong, R. J.; Deng, C. G.; Luo, S.; Chen, Z. K.

    The NiCoCrAlYTa coating was prepared on Ni-based single crystal super-alloys by low pressure plasma spraying (LPPS). The phases and microstructures for the coatings were characterized by X-ray diffraction and scanning electron microscopy, and the fracture toughness and micro-hardness for both coatings and substrate were also investigated. The relationship between coating properties and oxidation was analyzed. The result shows that elementary distribution of NiCoCrAlYTa coatings, which consists of γ-Ni, β-NiAl, γ'-Ni3Al, and CrCoTa phases, is much homogeneous. The composition changes with depth from the surface to substrate for the coatings. The micro-hardness of coatings is 350.8 HV0.3 and fracture toughness is 2.73 MPa m1/2. The oxidation resistance of coatings excelled than Ni-based single crystal super-alloys.

  8. Friction and wear of plasma-sprayed coatings containing cobalt alloys from 25 deg to 650 deg in air

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.; Jacobson, T. P.

    1979-01-01

    Four different compositions of self-lubricating, plasma-sprayed, composite coatings with calcium fluoride dispersed throughout cobalt alloy-silver matrices were evaluated on a friction and wear apparatus. In addition, coatings of the cobalt alloys alone and one coating with a nickel alloy-silver matrix were evaluated for comparison. The wear specimens consisted of two, diametrically opposed, flat rub shoes sliding on the coated, cylindrical surface of a rotating disk. Two of the cobalt composite coatings gave a friction coefficient of about 0.25 and low wear at room temperature, 400 and 650 C. Wear rates were lower than those of the cobalt alloys alone or the nickel alloy composite coating. However, oxidation limited the maximum useful temperature of the cobalt composite coating to about 650 C compared to about 900 C for the nickel composite coating.

  9. Friction and wear of plasma-sprayed coatings containing cobalt alloys from 25 deg to 650 deg in air

    NASA Technical Reports Server (NTRS)

    Sliney, H. E.; Jacobson, T. P.

    1980-01-01

    Four different compositions of self-lubricating, plasma-sprayed, composite coatings with calcium fluoride dispersed throughout cobalt alloy-silver matrices were evaluated on a friction and wear apparatus. In addition, coatings of the cobalt alloys alone and of one coating with a nickel alloy-silver matrix were evaluated for comparison. The wear specimens consisted of two, diametrically opposed, flat rub shoes sliding on the coated, cylindrical surface of a rotating disk. Two of the cobalt composite coatings gave a friction coefficient of about 0.25 and low wear at room temperature, 400 and 650 C. Wear rates were lower than those of the cobalt alloys alone or the nickel alloy composite coating. However, oxidation limited the maximum useful temperature of the cobalt composite coating to about 650 C compared to about 900 C for the nickel composite coating.

  10. Bacterially-Mediated Formation of Rock Coatings in Karkevagge, Swedish Lapland: A Mineralogical and Micro-Environmental Analog for Mars

    NASA Astrophysics Data System (ADS)

    Marnocha, Cassandra L.

    The search for past or present life on Mars is, for now, limited to surface environments. An often neglected surface environment that could have served as an abode for life and could presently preserve evidence of that life is that of rock coatings. Rock coatings are mineral accretions on rock surfaces. On Earth, they are widespread and occur with considerable chemical diversity. There is growing evidence for a biotic role in their formation on Earth, particularly with respect to rock varnish. As a result, rock varnish has become a target of astrobiological interest on Mars, where varnish-like coatings have been observed. However, a number of coating types compatible with martian mineralogy exist but have yet to be investigated thoroughly. In this dissertation, I present a study of three principle rock coating types from a glacially eroded valley, Karkevagge, in northern Sweden. The coatings consist of iron films, sulfate crusts, and aluminum glazes, all with primary mineralogies that are compatible with those minerals that have been identified on Mars. To examine the role of microbiology in these terrestrial rock coatings and what the biotic formation of coatings might tell us about observed coatings on Mars, we asked three basic questions: 1) What microbes inhabit the coatings, 2) What are those microbes contributing to the geochemistry of the coatings, and 3) How are the microbes contributing to the overall formation of the rock coating? To answer these questions, we undertook two bacterial diversity surveys - Sanger sequencing and 454 pyrosequencing. Using the results of these surveys, we were able to assess diversity, richness, and metabolic potential of the communities. Microscopy and spectroscopy were used in order to visualize microbial communities inhabiting the coatings and to observe evidence of biomineralization. Using the answers to those questions - who, what, and how - a conceptual model of coating formation was developed to relate the terrestrial

  11. Drop coating deposition Raman spectroscopy of blood plasma for the detection of colorectal cancer.

    PubMed

    Li, Pengpeng; Chen, Changshui; Deng, Xiaoyuan; Mao, Hua; Jin, Shaoqin

    2015-03-01

    We have recently applied the technique of drop coating deposition Raman (DCDR) spectroscopy for colorectal cancer (CRC) detection using blood plasma. The aim of this study was to develop a more convenient and stable method based on blood plasma for noninvasive CRC detection. Significant differences are observed in DCDR spectra between healthy (n = 105) and cancer (n = 75) plasma from 15 CRC patients and 21 volunteers, particularly in the spectra that are related to proteins, nucleic acids, and β-carotene. The multivariate analysis principal components analysis and the linear discriminate analysis, together with leave-one-out, cross validation were used on DCDR spectra and yielded a sensitivity of 100% (75/75) and specificity of 98.1% (103/105) for detection of CRC. This study demonstrates that DCDR spectroscopy of blood plasma associated with multivariate statistical algorithms has the potential for the noninvasive detection of CRC. PMID:25756306

  12. Drop coating deposition Raman spectroscopy of blood plasma for the detection of colorectal cancer

    NASA Astrophysics Data System (ADS)

    Li, Pengpeng; Chen, Changshui; Deng, Xiaoyuan; Mao, Hua; Jin, Shaoqin

    2015-03-01

    We have recently applied the technique of drop coating deposition Raman (DCDR) spectroscopy for colorectal cancer (CRC) detection using blood plasma. The aim of this study was to develop a more convenient and stable method based on blood plasma for noninvasive CRC detection. Significant differences are observed in DCDR spectra between healthy (n=105) and cancer (n=75) plasma from 15 CRC patients and 21 volunteers, particularly in the spectra that are related to proteins, nucleic acids, and β-carotene. The multivariate analysis principal components analysis and the linear discriminate analysis, together with leave-one-out, cross validation were used on DCDR spectra and yielded a sensitivity of 100% (75/75) and specificity of 98.1% (103/105) for detection of CRC. This study demonstrates that DCDR spectroscopy of blood plasma associated with multivariate statistical algorithms has the potential for the noninvasive detection of CRC.

  13. Ion-assisted functional monolayer coating of nanorod arrays in hydrogen plasmas

    SciTech Connect

    Tam, E.; Levchenko, I.; Ostrikov, K.; Keidar, M.; Xu, S.

    2007-02-15

    Uniformity of postprocessing of large-area, dense nanostructure arrays is currently one of the greatest challenges in nanoscience and nanofabrication. One of the major issues is to achieve a high level of control in specie fluxes to specific surface areas of the nanostructures. As suggested by the numerical experiments in this work, this goal can be achieved by manipulating microscopic ion fluxes by varying the plasma sheath and nanorod array parameters. The dynamics of ion-assisted deposition of functional monolayer coatings onto two-dimensional carbon nanorod arrays in a hydrogen plasma is simulated by using a multiscale hybrid numerical simulation. The numerical results show evidence of a strong correlation between the aspect ratios and nanopattern positioning of the nanorods, plasma sheath width, and densities and distributions of microscopic ion fluxes. When the spacing between the nanorods and/or their aspect ratios are larger, and/or the plasma sheath is wider, the density of microscopic ion current flowing to each of the individual nanorods increases, thus reducing the time required to apply a functional monolayer coating down to 11 s for a 7-{mu}m-wide sheath, and to 5 s for a 50-{mu}m-wide sheath. The computed monolayer coating development time is consistent with previous experimental reports on plasma-assisted functionalization of related carbon nanostructures [B. N. Khare et al., Appl. Phys. Lett. 81, 5237 (2002)]. The results are generic in that they can be applied to a broader range of plasma-based processes and nanostructures, and contribute to the development of deterministic strategies of postprocessing and functionalization of various nanoarrays for nanoelectronic, biomedical, and other emerging applications.

  14. Ion-assisted functional monolayer coating of nanorod arrays in hydrogen plasmas

    NASA Astrophysics Data System (ADS)

    Tam, E.; Levchenko, I.; Ostrikov, K.; Keidar, M.; Xu, S.

    2007-02-01

    Uniformity of postprocessing of large-area, dense nanostructure arrays is currently one of the greatest challenges in nanoscience and nanofabrication. One of the major issues is to achieve a high level of control in specie fluxes to specific surface areas of the nanostructures. As suggested by the numerical experiments in this work, this goal can be achieved by manipulating microscopic ion fluxes by varying the plasma sheath and nanorod array parameters. The dynamics of ion-assisted deposition of functional monolayer coatings onto two-dimensional carbon nanorod arrays in a hydrogen plasma is simulated by using a multiscale hybrid numerical simulation. The numerical results show evidence of a strong correlation between the aspect ratios and nanopattern positioning of the nanorods, plasma sheath width, and densities and distributions of microscopic ion fluxes. When the spacing between the nanorods and/or their aspect ratios are larger, and/or the plasma sheath is wider, the density of microscopic ion current flowing to each of the individual nanorods increases, thus reducing the time required to apply a functional monolayer coating down to 11 s for a 7-μm-wide sheath, and to 5 s for a 50-μm-wide sheath. The computed monolayer coating development time is consistent with previous experimental reports on plasma-assisted functionalization of related carbon nanostructures [B. N. Khare et al., Appl. Phys. Lett. 81, 5237 (2002)]. The results are generic in that they can be applied to a broader range of plasma-based processes and nanostructures, and contribute to the development of deterministic strategies of postprocessing and functionalization of various nanoarrays for nanoelectronic, biomedical, and other emerging applications.

  15. Ion-assisted functional monolayer coating of nanorod arrays in hydrogen plasmas

    NASA Astrophysics Data System (ADS)

    Tam, E.; Levchenko, I.; Ostrikov, K.; Keidar, M.; Xu, S.

    2007-03-01

    Uniformity of postprocessing of large-area, dense nanostructure arrays is currently one of the greatest challenges in nanoscience and nanofabrication. One of the major issues is to achieve a high level of control in specie fluxes to specific surface areas of the nanostructures. As suggested by the numerical experiments in this work, this goal can be achieved by manipulating microscopic ion fluxes by varying the plasma sheath and nanorod array parameters. The dynamics of ion-assisted deposition of functional monolayer coatings onto two-dimensional carbon nanorod arrays in a hydrogen plasma is simulated by using a multiscale hybrid numerical simulation. The numerical results show evidence of a strong correlation between the aspect ratios and nanopattern positioning of the nanorods, plasma sheath width, and densities and distributions of microscopic ion fluxes. When the spacing between the nanorods and/or their aspect ratios are larger, and/or the plasma sheath is wider, the density of microscopic ion current flowing to each of the individual nanorods increases, thus reducing the time required to apply a functional monolayer coating down to 11s for a 7-μm-wide sheath, and to 5s for a 50-μm-wide sheath. The computed monolayer coating development time is consistent with previous experimental reports on plasma-assisted functionalization of related carbon nanostructures [B. N. Khare et al., Appl. Phys. Lett. 81, 5237 (2002)]. The results are generic in that they can be applied to a broader range of plasma-based processes and nanostructures, and contribute to the development of deterministic strategies of postprocessing and functionalization of various nanoarrays for nanoelectronic, biomedical, and other emerging applications.

  16. Isothermal Oxidation Behavior of VC and Columnar Structured Thermal Barrier Coatings Deposited by Suspension Plasma Spray Technology

    NASA Astrophysics Data System (ADS)

    Li, Xiaolong; Yang, Qi; Huang, Xiao; Tang, Zhaolin

    2015-08-01

    The effects of different thermal barrier coating (TBC) top coat structures and substrate alloys on the isothermal oxidation behaviors of TBC systems were investigated at 1080 °C in lab air. The tested TBC systems consisted of two nickel-based superalloy substrates (CMSX-4 and IN738LC), a platinum aluminide bond coat and two 8YSZ top coats (vertical cracked and columnar structured). Samples with IN738LC substrate demonstrated longer isothermal oxidation lives than the counterparts with CMSX-4 substrate. Outward refractory elemental diffusion in coating systems with CMSX-4 substrate and void formation at the interface between thermally grown oxide and bond coat was found to be responsible for the early failure of TBCs. Columnar structured YSZ top coat seemed to provide better protection of the bond coating and substrate, marginally delaying the failure of the both coating systems with IN738LC and CMSX-4.

  17. Microstructure of Nanostructured TIO2 Coating Prepared by Atmospheric Plasma Spraying and its Photocatalytic Properties

    NASA Astrophysics Data System (ADS)

    Yu, Qinghe; Huang, Hui; Zhou, Chungen

    The starting nano-TiO2 feedstock was agglomerated by spray-drying process. Nano-TiO2 coatings on transparent glasses were prepared by atmospheric plasma spraying (APS). The variation of the anatase content, porosity and grain size with the arc current is investigated extensively. Result shows that the nano-TiO2 phase is composed of anatase and rutile phase. The content of anatase in the sprayed coatings decreased and the grain size increased with the arc current increasing, and the porosity first increased and then decreased. As-sprayed nano-TiO2 coatings obtained at the spraying current of 400 A have the best photocatalytic property due to the synergistic effect of the fractions of anatase phase and the rate of porosity.

  18. Investigations of Local Corrosion Behavior of Plasma-Sprayed FeCr Nanocomposite Coating by SECM

    NASA Astrophysics Data System (ADS)

    Shi, Xi; Shu, Mingyong; Zhong, Qingdong; Zhang, Junliang; Zhou, Qiongyu; Bui, Quoc Binh

    2016-02-01

    FeCr alloy coating can be sprayed on low-carbon steel to improve the corrosion resistance because of FeCr alloy's high anti-corrosion capacity. In this paper, Fe microparticles/Cr nanoparticles coating (NFC) and FeCr microparticles coating (MFC) were prepared by atmospheric plasma spraying and NFC was heat-treated under hydrogen atmosphere at 800 °C (HNFC). EDS mapping showed no penetration of Ni in MFC and NFC while penetration of Ni occurred in HNFC. X-ray diffraction results indicated the form of the NiCrFe (bcc) solid solution in HNFC. SECM testing in 3.5 (wt.%) NaCl revealed that the anti-corrosion capacity of NFC improved compared with MFC, while HNFC improved further.

  19. High temperature damping behavior of plasma sprayed NiCoCrAlY coatings

    NASA Astrophysics Data System (ADS)

    Khor, K. A.; Chia, C. T.; Gu, Y. W.; Boey, F. Y. C.

    2002-09-01

    There is a trend to design the turbine coating and the substrate as in integral, layered, engineering assembly. Under the harsh environment of the turbine engine, a failure in one component can quickly lead to failure in other components. Materials that are used in structural applications are prone to mechanical vibration, which, when not attenuated, will lead to fatigue of components and shortening of life cycle. Therefore, it is necessary to examine the thermal stability and dynamic mechanical properties of coatings under dynamic conditions. In addition to these noise reduction and vibration amplitude control motivated objectives, however, mechanical energy dissipation processes also find intrinsic applications in cases for which a thorough understanding of the mechanisms responsible for the damping response of the material is required. This article describes the damping behavior and mechanisms that exist in plasma sprayed NiCoCrAlY coatings.

  20. Composite materials obtained by the ion-plasma sputtering of metal compound coatings on polymer films

    NASA Astrophysics Data System (ADS)

    Khlebnikov, Nikolai; Polyakov, Evgenii; Borisov, Sergei; Barashev, Nikolai; Biramov, Emir; Maltceva, Anastasia; Vereshchagin, Artem; Khartov, Stas; Voronin, Anton

    2016-01-01

    In this article, the principle and examples composite materials obtained by deposition of metal compound coatings on polymer film substrates by the ion-plasma sputtering method are presented. A synergistic effect is to obtain the materials with structural properties of the polymer substrate and the surface properties of the metal deposited coatings. The technology of sputtering of TiN coatings of various thicknesses on polyethylene terephthalate films is discussed. The obtained composites are characterized by X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM), transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDX), atomic force microscopy (AFM), and scanning tunneling microscopy (STM) is shown. The examples of application of this method, such as receiving nanocomposite track membranes and flexible transparent electrodes, are considered.

  1. Controlled deposition of plasma activated coatings on zirconium substrates

    NASA Astrophysics Data System (ADS)

    Akhavan, Behnam; Bilek, Marcela

    2015-12-01

    Zirconium-based alloys are promising materials for orthopedic prostheses due to their low toxicity, superb corrosion resistivity, and favorable mechanical properties. The integration of such bio-implantable devices with local host tissues can strongly be improved by the development of a plasma polymerized acetylene and nitrogen (PPAN) that immobilizes bio-active molecules. The surface chemistry of PPAN is critically important as it plays a key role in affecting the surface free energy that alters the functionality of bio-active molecules at the surface. The cross-linking degree of PPAN is another key property that directly influences the water-permeability and thus also the stability of films in aqueous media. In this study we demonstrate that by simply tuning the zirconium bias voltage, control over the surface chemistry and cross-linking degree of PANN is achieved.

  2. Thermal Shock Properties of Yttria-Stabilized Zirconia Coatings Deposited Using Low-Energy Very Low Pressure Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Zhu, Lin; Zhang, Nannan; Bolot, Rodolphe; Liao, Hanlin; Coddet, Christian

    2015-08-01

    Yttria-stabilized zirconia (YSZ) coatings have been frequently used as a thermal protective layer on the metal or alloy component surfaces. In the present study, ZrO2-7%Y2O3 thermal barrier coatings (TBCs) were successfully deposited by DC (direct current) plasma spray process under very low pressure conditions (less than 1 mbar) using low-energy plasma guns F4-VB and F100. The experiments were performed to evaluate the thermal shock resistance of different TBC specimens which were heated to 1373 K at a high-temperature cycling furnace and held for 0.5 h, followed by air cooling at room temperature for 0.2 h. For comparison, a corresponding atmospheric plasma spray (APS) counterpart was also elaborated to carry out the similar experiments. The results indicated that the very low pressure plasma spray (VLPPS) coatings displayed better thermal shock resistance. Moreover, the failure mechanism of the coatings was elucidated.

  3. Laser Cladding to Improve Oxidation Behavior of Air Plasma-Sprayed Ni-20Cr Coating on Stainless Steel Substrate

    NASA Astrophysics Data System (ADS)

    Rauf, M. Mudassar; Shahid, Muhammad; Nusair Khan, A.; Mehmood, K.

    2015-09-01

    Air plasma-sprayed Ni-20Cr coating on stainless steel (AISI-304) substrate was re-melted using CO2 laser to remove the inherent defects, i.e., porosity, splat boundaries, and oxides of air plasma-sprayed coating. The (1) uncoated, (2) air plasma-sprayed, and (3) laser-re-melted specimens were exposed to cyclic oxidation at 900 °C for a hundred cycles run. The oxidation products were characterized using XRD and SEM. Weight changes were determined after every 4th cycle; Uncoated samples showed severe oxidation indicated by substantial weight loss, whereas air plasma-coated samples demonstrated noticeable weight gain. However, oxidation resistance of laser-cladded samples was found to be significantly improved as the samples showed negligible weight change; porosity within the coating was minimized with an improvement in interface quality causing reduction in delamination damage.

  4. Deposition of Functional Coatings from an Acetylene-Containing Plasma at Atmospheric Pressure

    NASA Astrophysics Data System (ADS)

    Plevako, F. V.; Gorbatov, S. V.; Davidovich, P. A.; Prikhod‧ko, E. M.; Shushkov, S. V.; Krul‧, L. P.; Butovskaya, G. V.; Shakhno, O. V.; Gusakova, S. V.; Korolik, O. V.; Mazanik, A. V.

    2016-03-01

    Properties of thin coatings formed on polymer and glass substrates by plasma-enhanced chemical vapor deposition from a mixture of nitrogen with acetylene at atmospheric pressure were investigated. It was established that chemically stable transparent films with a mass ratio of fixed carbon and nitrogen C:N ~ 2:1 are formed on the surface of these substrates. When the deposition time was increased, arrays of dendrite-like structures were formed on the substrates.

  5. Plasma polymerized coating for polycarbonate - Single layer, abrasion resistant, and antireflection

    NASA Technical Reports Server (NTRS)

    Wydeven, T.

    1977-01-01

    Plasma polymerized vinyltrimethoxy silane films were deposited on transparent polycarbonate substrates. The adherent, clear films protected the substrates from abrasion and also served as antireflection coatings. Posttreatment of the vinyltrimethoxy silane films in an oxygen glow discharge further improved the abrasion resistance. ESCA (electron spectroscopy for chemical analysis) and IR transmission spectra of some films were recorded, and an elemental analysis of the films was obtained.

  6. High Anatase Rate Titanium Dioxide Coating Deposition by Low Power Microwave Plasma Spray

    NASA Astrophysics Data System (ADS)

    Redza, Ahmad; Kondo, Toshiki; Yasui, Toshiaki; Fukumoto, Masahiro

    2016-02-01

    Titanium dioxide is a promising photocatalyst material because of the magnificent properties of this material where it is able to remove the air pollution substance and the deodorizing function. Generally, the deposition method of a titanium dioxide coating is carried out by an organic system binder but the powerful photocatalytic reaction will degrades the binder. Therefore, thermal spray is considered to be the alternative method but this method will induce crystallization transformation of titanium dioxide from anatase phase with high photocatalytic activity to rutile phase with low photocatalyst which caused by high heat input. Since our microwave plasma spraying device is operable at low power comparing with conventional high power plasma spray, the reduce effect of the heat input onto the particles at the time of spraying can be achieved and coating deposition with high rate of anatase phase is expected. Therefore, in this research, the coating deposition by controlling the heat input into the spray particle which can be resulted in high rate of anatase phase with high photocatalytic activity was conducted. By controlled condition, coating with optimum anatase rate of 83% is able to be fabricated by this method.

  7. Antibacterial burst-release from minimal Ag-containing plasma polymer coatings.

    PubMed

    Lischer, Stefanie; Körner, Enrico; Balazs, Dawn J; Shen, Dakang; Wick, Peter; Grieder, Kathrin; Haas, Dieter; Heuberger, Manfred; Hegemann, Dirk

    2011-07-01

    Biomaterials releasing silver (Ag) are of interest because of their ability to inhibit pathogenic bacteria including antibiotic-resistant strains. In order to investigate the potential of nanometre-thick Ag polymer (Ag/amino-hydrocarbon) nanocomposite plasma coatings, we studied a comprehensive range of factors such as the plasma deposition process and Ag cation release as well as the antibacterial and cytocompatible properties. The nanocomposite coatings released most bound Ag within the first day of immersion in water yielding an antibacterial burst. The release kinetics correlated with the inhibitory effects on the pathogens Pseudomonas aeruginosa or Staphylococcus aureus and on animal cells that were in contact with these coatings. We identified a unique range of Ag content that provided an effective antibacterial peak release, followed by cytocompatible conditions soon thereafter. The control of the in situ growth conditions for Ag nanoparticles in the polymer matrix offers the possibility to produce customized coatings that initially release sufficient quantities of Ag ions to produce a strong adjacent antibacterial effect, and at the same time exhibit a rapidly decaying Ag content to provide surface cytocompatibility within hours/days. This approach seems to be favourable with respect to implant surfaces and possible Ag-resistance/tolerance built-up. PMID:21247951

  8. Antibacterial burst-release from minimal Ag-containing plasma polymer coatings

    PubMed Central

    Lischer, Stefanie; Körner, Enrico; Balazs, Dawn J.; Shen, Dakang; Wick, Peter; Grieder, Kathrin; Haas, Dieter; Heuberger, Manfred; Hegemann, Dirk

    2011-01-01

    Biomaterials releasing silver (Ag) are of interest because of their ability to inhibit pathogenic bacteria including antibiotic-resistant strains. In order to investigate the potential of nanometre-thick Ag polymer (Ag/amino-hydrocarbon) nanocomposite plasma coatings, we studied a comprehensive range of factors such as the plasma deposition process and Ag cation release as well as the antibacterial and cytocompatible properties. The nanocomposite coatings released most bound Ag within the first day of immersion in water yielding an antibacterial burst. The release kinetics correlated with the inhibitory effects on the pathogens Pseudomonas aeruginosa or Staphylococcus aureus and on animal cells that were in contact with these coatings. We identified a unique range of Ag content that provided an effective antibacterial peak release, followed by cytocompatible conditions soon thereafter. The control of the in situ growth conditions for Ag nanoparticles in the polymer matrix offers the possibility to produce customized coatings that initially release sufficient quantities of Ag ions to produce a strong adjacent antibacterial effect, and at the same time exhibit a rapidly decaying Ag content to provide surface cytocompatibility within hours/days. This approach seems to be favourable with respect to implant surfaces and possible Ag-resistance/tolerance built-up. PMID:21247951

  9. Mechanical Properties of Yttria- and Ceria-Stabilized Zirconia Coatings Obtained by Suspension Plasma Spraying

    NASA Astrophysics Data System (ADS)

    Łatka, Leszek; Cattini, Andrea; Chicot, Didier; Pawłowski, Lech; Kozerski, Stefan; Petit, Fabrice; Denoirjean, Alain

    2013-03-01

    Plasma generated by the SG-100 torch was applied to spray suspension formulated with the use of ZrO2 + 8 wt.% Y2O3 (8YSZ) and ZrO2 + 24 wt.% CeO2 + 2.5 wt.% Y2O3 (24CeYSZ) as solid phases. The suspensions were formulated with the use of 20 wt.% solid phase, 40 wt.% water, and 40 wt.% ethanol. The plasma spray parameters were optimized by keeping constant: (a) the electric power of 40 kW and (b) the working gas compositions of 45 slpm for Ar and 5 slpm for H2. On the other hand, the spray distance was varied from 40 to 60 mm and the torch linear speed was varied from 300 to 500 mm/s. The coatings were sprayed onto stainless steel substrates, and their thicknesses were in the range from 70 to 110 μm. The coating microstructures were analyzed with a scanning electron microscope. Mechanical properties were tested with the different methods including the indentation and scratch tests. The indentation test, carried out with various loads ranging from 100 to 10,000 mN, enabled to determine elastic modulus and Martens microhardness. Young's modulus of the coatings was in the range of 71-107 GPa for 8YSZ and 68-130 GPa for 24CeYSZ coatings. The scratch test enabled the authors to find the scratch macrohardness.

  10. Neutron and X-ray diffraction of plasma-sprayed zirconia-yttria thermal barrier coatings

    NASA Technical Reports Server (NTRS)

    Shankar, N. R.; Herman, H.; Singhal, S. P.; Berndt, C. C.

    1984-01-01

    ZrO2-7.8mol. pct. YO1.5, a fused powder, and ZrO2-8.7mol. pct. YO1.5, a prereacted powder, were plasma-sprayed onto steel substrates. Neutron diffraction and X-ray diffraction of the as-received powder, the powder plasma sprayed into water, as-sprayed coatings, and coatings heat-treated for 10 and 100 h were carried out to study phase transformations and ordering of the oxygen ions on the oxygen sublattice. The as-received fused powder has a much lower monoclinic percentage than does the pre-reacted powder, this resulting in a much lower monoclinic percentage in the coating. Heat treatment increases the percentages of the cubic and monoclinic phases, while decreasing the tetragonal content. An ordered tetragonal phase is detected by the presence of extra neutron diffraction peaks. These phase transformations and ordering will result in volume changes. The implications of these transformations on the performance of partially stabilized zirconia thermal barrier coatings is discussed.

  11. In vivo biocompatibility of a plasma-activated, coronary stent coating.

    PubMed

    Waterhouse, Anna; Wise, Steven G; Yin, Yongbai; Wu, Buchu; James, Barbara; Zreiqat, Hala; McKenzie, David R; Bao, Shisan; Weiss, Anthony S; Ng, Martin K C; Bilek, Marcela M M

    2012-11-01

    Bare metal and drug-eluting coronary stents suffer an inherent lack of vascular cell and blood compatibility resulting in adverse patient responses. We have developed a plasma-activated coating (PAC) for metallic coronary stents that is durable, withstands crimping and expansion, has low thrombogenicity and can covalently bind proteins, linker-free. This has been shown to enhance endothelial cell interactions in vitro and has the potential to promote biointegration of stents. Using the rabbit denuded iliac artery model, we show for the first time that PAC is a feasible coating for coronary stents in vivo. The coating integrity of PAC was maintained following implantation and expansion. The rate of endothelialization, strut coverage, neointimal response and the initial immune response were equivalent to bare metal stents. Furthermore, the initial thrombogenicity caused by the PAC stents showed a reduced trend compared to bare metal stents. This work demonstrates a robust, durable, non-cytotoxic plasma-based coating technology that has the ability to covalently immobilize bioactive molecules for surface modification of coronary stents. Improvements in the clinical performance of implantable cardiovascular devices could be achieved by the immobilization of proteins or peptides that trigger desirable cellular responses. PMID:22889486

  12. Formation and Acceleration Physics on Plasma Injector 1

    NASA Astrophysics Data System (ADS)

    Howard, Stephen

    2012-10-01

    Plasma Injector 1 (PI-1) is a two stage coaxial Marshal gun with conical accelerator electrodes, similar in shape to the MARAUDER device, with power input of the same topology as the RACE device. The goal of PI-1 research is to produce a self-confined compact toroid with high-flux (200 mWb), high-density (3x10^16 cm-3) and moderate initial temperature (100 eV) to be used as the target plasma in a MTF reactor. PI-1 is 5 meters long and 1.9 m in diameter at the expansion region where a high aspect ratio (4.4) spheromak is formed with a minimum lambda of 9 m-1. The acceleration stage is 4 m long and tapers to an outer diameter of 40 cm. The capacitor banks store 0.5 MJ for formation and 1.13 MJ for acceleration. Power is delivered via 62 independently controlled switch modules. Several geometries for formation bias field, inner electrodes and target chamber have been tested, and trends in accelerator efficiency and target lifetime have been observed. Thomson scattering and ion Doppler spectroscopy show significant heating (>100 eV) as the CT is compressed in the conical accelerator. B-dot probes show magnetic field structure consistent with Grad-Shafranov models and MHD simulations, and CT axial length depends strongly on the lambda profile.

  13. Mechanical Properties of Plasma-Sprayed ZrO2-8 wt% Y2O3 Thermal Barrier Coatings

    NASA Technical Reports Server (NTRS)

    Choi, Sung R.; Zhu, Dongming; Miller, Robert A.

    2004-01-01

    Mechanical behavior of free standing, plasma-sprayed ZrO2-8 wt% Y2O3 thermal barrier coatings, including strength, fracture toughness, fatigue, constitutive relation, elastic modulus, and directionality, has been determined under various loading-specimen configurations. This report presents and describes a summary of mechanical properties of the plasma-sprayed coating material to provide them as a design database.

  14. Improved performance by plasma-treated silicate phosphor particles with a sol-gel derived protective coating of indium oxide

    NASA Astrophysics Data System (ADS)

    Kim, Hyeon; Yun, Changhun; Jeon, Sie Wook; Lee, June Key; Kim, Jae Pil

    2016-03-01

    The optical properties and reliability of silicate phosphor was fairly improved by an amorphous In2O3 protective coating on plasma-treated phosphor particles. The In2O3 layers were coated using a conventional sol-gel method with alkoxide precursor in N2 gas. The surface morphology of silicate particles was smoother after Ar-plasma surface modification. When plasma surface treatment of the phosphor was applied before sol-gel coating, the In2O3 coating was almost 3-times thicker, and the surface of the phosphor particles was smoother, than could be obtained when sol-gel coating was not preceded by plasma treatment. This was because the treatment caused the surface to become hydrophilic. The light absorption rate and quantum efficiency were increased from 75.3% and 93.8%, to 79.2% and 95.7%, after plasma-treated In2O3 coating. Bare silicate phosphor used in 450-nm vertical-type LEDs, displayed 10% decreased optical output, whereas In2O3-coated phosphor showed just 3% decreased optical output after 1000 h of input current at 350 mA; under conditions of high humidity and high temperature.

  15. Plasma deposition of elastic wear resistant Si-C coatings on nickel-titanium for biomedical applications

    NASA Astrophysics Data System (ADS)

    Schauer, Janine-Christina; Winter, Jörg

    2008-06-01

    A bilayer system consisting of carbon and silicon has been developed to coat metals such as copper, stainless steel, nickel, and especially NiTi with an elastic, wear, and corrosion resistant film. The plasma deposited film system exhibits excellent adhesion on all metals under investigation. This adhesion is promoted by silicide formation. Additionally, the film system shows good performance under extremely high load induced via cavitation admission. Tensile tests reveal high elasticity of the film system, in that it can be elongated up to 5% before occurrence of damage of the film. The intrinsic stress inside this film system is reduced compared to pure diamondlike carbon films. Both good chemical bonding and reduced stress lead to good adhesion of the film systems on metals.

  16. Influence of relative humidity during coating on polymer deposition and film formation.

    PubMed

    Macchi, Elena; Felton, Linda A

    2016-08-20

    The influence of relative humidity in the pan during coating on polymer deposition and film formation was investigated. Four tablet substrates, differing in hydrophobicity, porosity, and surface roughness, were prepared and coated with Eudragit(®) RS/RL 30 D (8:2 ratio). The spray rate and atomization air pressure were varied to create two distinct micro-environmental conditions in the coating pan. PyroButton data logging devices placed directly in the pan were found to more accurately reflect the relative humidity to which tablets were exposed in comparison to measurements taken at the exhaust. Polymer deposition was shown to be influenced by the properties of the substrate, rather than the processing conditions used during coating, with higher polymer weight gains observed for the more porous tablets. Differences in the film-tablet interface and in the release performance of the coated products, however, were attributed to both the relative humidity in the pan and tablet porosity. Overall, this study demonstrated that a more humid coating process (86% vs 67%) promoted surface dissolution and physical mixing of the tablet ingredients with the forming film and the extent of this phenomenon was dependent on the tablet porosity. PMID:27282533

  17. Formation and Oxidation Performance of Low-Temperature Pack Aluminide Coatings on Ferritic-Martensitic Steels

    SciTech Connect

    Bates, Brian; Wang, Y. Q.; Zhang, Ying; Pint, Bruce A

    2009-01-01

    A pack cementation process was developed to coat commercial 9% Cr ferritic-martensitic steel T91 at temperatures below its normal tempering temperature to avoid any potential detrimental effect on the mechanical properties of the coated alloy. In order to prevent the formation of Fe{sub 2}Al{sub 5} coatings, the Al activity in the pack cementation process was reduced by substituting the pure Al masteralloy with binary Cr-Al masteralloys containing either 15 or 25 wt.% Al. When the Cr-25Al masteralloy was used, a duplex coating was formed at 700 C, consisting of a thin Fe{sub 2}Al{sub 5} outer layer and an inner layer of FeAl. With the Cr-15Al masteralloy, an FeAl coating of {approx} 12 {micro}m thick was achieved at 700 C. The pack aluminide coatings fabricated at 700 C are being evaluated in air + 10 vol.% H{sub 2}O at 650 C and 700 C to determine their long-term oxidation performance.

  18. Performance of W coatings on CFC with respect to carbide formation

    NASA Astrophysics Data System (ADS)

    Jet-Efda; Maier, H.; Rasinski, M.; Grigore, E.; Ruset, C.; Greuner, H.; Böswirth, B.; Matthews, G. F.; Balden, M.; Lindig, S.

    2011-08-01

    We performed investigations to determine the lifetime of tungsten coatings on carbon under high heat flux with respect to tungsten carbide formation. Tungsten coatings with a molybdenum interlayer were deposited by combined magnetron sputtering and ion implantation. These coatings were heat treated in a vacuum furnace. Subsequently the fraction of the coating thickness which had converted into carbide, was determined by focussed ion beam preparation and electron microscopy. This thickness was found to extend from 10 μm to 18 μm for heat treatments between 2 and 20 h at 1350 °C. Such coatings were then exposed to high heat flux pulses of 16.5 MW/m2 with pulse durations of 1.5 s. A clear threshold behaviour was found: While after 2 h of heat treatment no coating failure was found, the delaminated surface fraction was up to 5% after treatment for 5 h and up to 25% after treatment for 20 h at 1350 °C.

  19. Simulation of surface roughness during the formation of thermal spray coatings

    SciTech Connect

    Kanouff, M.P.

    1996-07-01

    The formation of a thermal spray coating was analyzed to identify methods to reduce the surface roughness of the coating. A new methodology was developed which uses a string of equally spaced node points to define the shape of the coating surface and to track the shape change as the thermal spray mass is deposited. This allows the calculation of arbitrary shapes for the coating surface which may be very complex. The model simulates the stochastic deposition of a large number of thermal spray droplets, where experimental data is used for the mass flux distribution on the target surface. This data shows that when the thermal spray mass impinges on the target surface, a large fraction of it (over-spray) splashes off the target and is re-deposited with a small spray angle, resulting in a large coating roughness. This analysis was used in a parameter study to identify methods for reducing the coating roughness. Effect of the shape of the profile for the pre-roughened substrate was found to be small. Decreasing the droplet size by a factor of 2 decreased the roughness by 13%. Increasing the spray angle for the over-spray by a factor of 2 decreased the roughness by 50%, and decreasing the amount of over- spray by a factor of 2 decreased the roughness by 51%.

  20. Micronucleus formation induced by dielectric barrier discharge plasma exposure in brain cancer cells

    NASA Astrophysics Data System (ADS)

    Kaushik, Nagendra K.; Uhm, Hansup; Ha Choi, Eun

    2012-02-01

    Induction of micronucleus formation (cytogenetic damage) in brain cancer cells upon exposure of dielectric barrier discharge plasma has been investigated. We have investigated the influence of exposure and incubation times on T98G brain cancer cells by using growth kinetic, clonogenic, and micronucleus formation assay. We found that micronucleus formation rate directly depends on the plasma exposure time. It is also shown that colony formation capacity of cells has been inhibited by the treatment of plasma at all doses. Cell death and micronucleus formation are shown to be significantly elevated by 120 and 240 s exposure of dielectric barrier discharge plasma.