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Sample records for plated nickel hardness

  1. NICKEL PLATING PROCESS

    DOEpatents

    Hoover, T.B.; Zava, T.E.

    1959-05-12

    A simplified process is presented for plating nickel by the vapor decomposition of nickel carbonyl. In a preferred form of the invention a solid surface is nickel plated by subjecting the surface to contact with a mixture containing by volume approximately 20% nickel carbonyl vapor, 2% hydrogen sulfide and .l% water vapor or 1% oxygen and the remainder carbon dioxide at room temperature until the desired thickness of nickel is obtained. The advantage of this composition over others is that the normally explosive nickel carbonyl is greatly stabilized.

  2. Pulse plating of nickel deposits

    SciTech Connect

    Stimetz, C.J.; Stevenson, M.F.

    1980-02-01

    Pulse plated and conventional nickel deposits have been compared for differences in morphology, mechanical properties, and microstructure. The deposits were obtained from nickel sulfamate, nickel chloride, and Watts nickel plating solutions. No significant differences were found in the direct and pulse current deposits from the sulfamate and chloride solutions; however, significant differences in microstructure, yield strength, and microhardness were observed in deposits from the Watts nickel solution.

  3. Electroless nickel plating on stainless steels and aluminum

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

  4. Improved nickel plating of Inconel X-750

    NASA Technical Reports Server (NTRS)

    Farmer, M. E.; Feeney, J. E.; Kuster, C. A.

    1969-01-01

    Electroplating technique with acid pickling provides a method of applying nickel plating on Inconel X-750 tubing to serve as a wetting agent during brazing. Low-stress nickel-plating bath contains no organic wetting agents that cause the nickel to blister at high temperatures.

  5. Evaluation of brush plated alloys as substitutes for tank plated hard chromium

    SciTech Connect

    Durham, H.B.; Hooper, A.M.

    1995-11-01

    This paper summarizes results obtained from a test program conducted in cooperation with Tinker Air Force Base (TAFB) in 1993 for the purpose of evaluating the potential of using brush plated alloys as replacements for tank plated hard chromium which is used in the overhaul of jet engines. Tank plating is energy expensive and generates waste products in several of the plating steps. Test specimens used in this study were fabricated from carbon steel, chromium-based stainless steel, and nickel-based stainless steel. Baseline specimens were tank plated with hard chromium or with a soft nickel capped with hard chromium. The specimens were tested for fatigue, thickness, microhardness, Taber wear, and Falex pin and vee block wear. All test were conducted in accordance with standard procedures of the American Society for Testing and Materials (ASTM). Test results obtained from the baseline specimens were compared with those obtained from specimens which had been coated with the three brush plated layered alloy solutions used in this evaluation. Results of this study show that brush plated alloy coatings appear promising as alternatives to tank plated hard chromium. Some data quality problems were encountered during testing, so at this time, definitive statements concerning the use of brush plating alloys as an acceptable alternative to tank plated hard chromium in critical TAFB maintenance, cannot be made. Although these tests results are not positive for TAFB`s operation, users of hard chromium tank plating with less critical applications may find brush plated coatings a suitable alternative. 1 ref.

  6. Nickel release from nickel-plated metals and stainless steels.

    PubMed

    Haudrechy, P; Foussereau, J; Mantout, B; Baroux, B

    1994-10-01

    Nickel release from nickel-plated metals often induces allergic contact dermatitis, but, for nickel-containing stainless steels, the effect is not well-known. In this paper, AISI 304, 316L, 303 and 430 type stainless steels, nickel and nickel-plated materials were investigated. 4 tests were performed: patch tests, leaching experiments, dimethylglyoxime (DMG) spot tests and electrochemical tests. Patch tests showed that 96% of the patients were intolerant to Ni-plated samples, and 14% to a high-sulfur stainless steel (303), while nickel-containing stainless steels with a low sulfur content elicited no reactions. Leaching experiments confirmed the patch tests: in acidic artificial sweat, Ni-plated samples released about 100 micrograms/cm2/week of nickel, while low-sulfur stainless steels released less than 0.03 microgram/cm2/week of nickel, and AISI 303 about 1.5 micrograms/cm2/week. Attention is drawn to the irrelevance of the DMG spot test, which reveals Ni present in the metal bulk but not its dissolution rate. Electrochemical experiments showed that 304 and 316 grades remain passive in the environments tested, while Ni-plated steels and AISI 303 can suffer significant cation dissolution. Thus, Ni-containing 304 and 316 steels should not induce contact dermatitis, while 303 should be avoided. A reliable nitric acid spot test is proposed to distinguish this grade from other stainless steels. PMID:7842681

  7. Quantitative Analysis of Electroplated Nickel Coating on Hard Metal

    PubMed Central

    Wahab, Hassan A.; Noordin, M. Y.; Izman, S.

    2013-01-01

    Electroplated nickel coating on cemented carbide is a potential pretreatment technique for providing an interlayer prior to diamond deposition on the hard metal substrate. The electroplated nickel coating is expected to be of high quality, for example, indicated by having adequate thickness and uniformity. Electroplating parameters should be set accordingly for this purpose. In this study, the gap distances between the electrodes and duration of electroplating process are the investigated variables. Their effect on the coating thickness and uniformity was analyzed and quantified using design of experiment. The nickel deposition was carried out by electroplating in a standard Watt's solution keeping other plating parameters (current: 0.1 Amp, electric potential: 1.0 V, and pH: 3.5) constant. The gap distance between anode and cathode varied at 5, 10, and 15 mm, while the plating time was 10, 20, and 30 minutes. Coating thickness was found to be proportional to the plating time and inversely proportional to the electrode gap distance, while the uniformity tends to improve at a large electrode gap. Empirical models of both coating thickness and uniformity were developed within the ranges of the gap distance and plating time settings, and an optimized solution was determined using these models. PMID:23997678

  8. Plating bath for obtaining high strength, low stress nickel coatings on complex shapes having sharp corners

    SciTech Connect

    Boring, M.D.; Coates, C.W.; Waldrop, R.C.

    1990-02-12

    An electroplating bath capable of providing a nickel coating having excellent hardness, high tensile strength, and low internal stress is provided which contains nickel sulfamate, boric acid, nickel chloride hexahydrate, an aromatic sulfonic acid such as naphthalene trisulfonic acid and a surface tension-maintaining agent such as sodium lauryl sulfate. The nickel plating bath of the invention is capable of providing a nickel coating on surfaces of electrically conductive objects such as metals and metal alloys, and the resulting plated articles have tensile strengths of up to about 275 kpsi. The electroplating bath will be particularly useful in forming bright, lustrous, hard nickel coatings on electrically conductive surfaces having complex shapes and sharp corners. A method for electroplating conductive objects using this nickel bath is also provided.

  9. Real time monitoring of electroless nickel plating

    NASA Astrophysics Data System (ADS)

    Rains, Aaron E.; Kline, Ronald A.

    2013-01-01

    This work deals with the design and manufacturing of the heat and chemical resistant transducer case required for on-line immersion testing, experimental design, data acquisition and signal processing. Results are presented for several depositions with an accuracy of two ten-thousandths of an inch in coating thickness obtained. Monitoring the deposition rate of Electroless Nickel (EN) plating in-situ will provide measurement of the accurate dimensions of the component being plated, in real time. EN is used as for corrosion and wear protection for automotive an - Electroless Nickel (EN) plating is commonly used for corrosion and wear protection for automotive and aerospace components. It plates evenly and symmetrically, theoretically allowing the part to be plated to its final dimension. Currently the standard approach to monitoring the thickness of the deposited nickel is to remove the component from the plating bath and physically measure the part. This can lead to plating problems such as pitting, non-adhesion of the deposit and contamination of the plating solution. The goal of this research effort is to demonstrate that plating thickness can be rapidly and accurately measured using ultrasonic testing. Here a special housing is designed to allow immersion of the ultrasonic transducers directly into the plating bath. An FFT based signal processing algorithm was developed to resolve closely spaced echoes for precise thickness determination. The technique in this research effort was found to be capable of measuring plating thicknesses to within 0.0002 inches. It is expected that this approach will lead to cost savings in many EN plating operations.

  10. Electroless Nickel Phosphorus Plating on AZ31

    NASA Astrophysics Data System (ADS)

    Shartal, Kh. M.; Kipouros, G. J.

    2009-04-01

    One of the major drawbacks to using magnesium parts in automotive applications is poor corrosion resistance, which can be improved with a nickel-boron coating placed on a nickel-phosphorus coating, which, in turn, is placed on a phosphate-permanganate conversion-coating layer produced on the magnesium alloy AZ31. This work reports on the determination of the optimum kinetic parameters for producing a coherent nickel-phosphorus coating using an electroless-procedure phosphate-permanganate conversion-coating layer and for studying the effects of the experimental variables of the electroless plating process on the phosphorus content, surface morphology, and structure of the electroless nickel-phosphorus (EN-P) coatings produced. Measurements of the plating rate as a function of experimental variables such as the compositions of the plating bath constituents, temperature, and pH were implemented using the weight-gain method; the phosphorus content of the EN-P coatings was measured using energy-dispersive spectroscopy (EDS) analysis. The surface morphology of the coating was examined using a scanning electron microscope (SEM); X-ray diffraction (XRD) was used to characterize the structure of each coating. An empirical rate law was determined for EN-P plating on a phosphate-permanganate conversion coating. It is found that the deposition rate of the EN-P coating increases by increasing the deposition temperature, the concentration of free nickel ions, and the concentration of hypophosphite ions in the plating bath. In addition, the deposition rate decreases by increasing both the plating bath pH and the concentration of citric acid in the plating bath.

  11. Screen test for cadmium and nickel plates

    NASA Technical Reports Server (NTRS)

    Phan, Angie H.; Zimmerman, Albert H.

    1994-01-01

    A new procedure is described which was recently developed to quantify loading uniformity of nickel and cadmium plates and to screen finished electrodes prior to cell assembly. The technique utilizes the initial solubility rates of the active material in a standard chemical deloading solution at fixed conditions. The method can provide a reproducible indication of plate loading uniformity in situations where high surface loading limits the free flow of deloading solution into the internal porosity of the sinter plate. A preliminary study indicates that 'good' cell performance is associated with higher deloading rates.

  12. Hydrogen Embrittlement of Pulse-Plated Nickel

    NASA Astrophysics Data System (ADS)

    Reese, Eggert D.; Von Bestenbostel, Wolfgang; Sebald, Torsten; Paronis, Georgios; Vanelli, Diego; Müller, Yves

    2014-08-01

    The objective of the European-funded project MultiHy (Multiscale modeling of hydrogen embrittlement in crystalline materials) is the development of multiscale models for hydrogen transport in complex microstructures. The validation and application of the models will be carried out by investigating the role of the microstructure in industrial problems involving hydrogen embrittlement (HE) of advanced materials. Pulse-plated nickel (PP-Ni) material, as used in various industrial applications, has shown a susceptibility to HE that may cause premature failure of a structure. Due to the nature of the pulse-plating process, H is incorporated into the microstructure of the material. This H may lead to crack initiation when combined with localized stress concentrations due to subsequent manufacturing steps, e.g., welding. This article provides an overview of experimental studies aimed at evaluating the influence of the microstructure on the susceptibility of PP-Ni to HE and, ultimately, at improving the plating process.

  13. Nano oxide-dispersed nickel composite plating

    NASA Astrophysics Data System (ADS)

    Park, So-Yeon; Jung, Myung-Won; Lee, Jae-Ho

    2013-11-01

    In this study, nickel based composite coatings were prepared by electroplating in baths with two different types of nano oxide powder, 20 nm SiO2 and 50 nm TiO2. The effects of pH, zeta potential, and current density on dispersing the nanopowder in the electroplated composite layer were studied. Zeta potential values were measured at different values of pH in the bath. The surface charge of the silica nanopowder increased negatively with an increasing pH value. The most effective current density for the surface morphology was 20 mA/cm2 for a NiFe-SiO2 composite coating and 40 mA/cm2 for a Ni-TiO2 composite coating. The surface hardness of the composite coating increased with addition of the nanopowder.

  14. Method for regeneration of electroless nickel plating solution

    DOEpatents

    Eisenmann, Erhard T.

    1997-01-01

    An electroless nickel(EN)/hypophosphite plating bath is provided employing acetic acid/acetate as a buffer and which is, as a result, capable of perpetual regeneration while avoiding the production of hazardous waste. A regeneration process is provided to process the spent EN plating bath solution. A concentrated starter and replenishment solution is provided for ease of operation of the plating bath. The regeneration process employs a chelating ion exchange system to remove nickel cations from spent EN plating solution. Phosphites are then removed from the solution by precipitation. The nickel cations are removed from the ion exchange system by elution with hypophosphorous acid and the nickel concentration of the eluate adjusted by addition of nickel salt. The treated solution and adjusted eluate are combined, stabilizer added, and the volume of resulting solution reduced by evaporation to form the bath starter and replenishing solution.

  15. Method for regeneration of electroless nickel plating solution

    DOEpatents

    Eisenmann, E.T.

    1997-03-11

    An electroless nickel(EN)/hypophosphite plating bath is provided employing acetic acid/acetate as a buffer and which is, as a result, capable of perpetual regeneration while avoiding the production of hazardous waste. A regeneration process is provided to process the spent EN plating bath solution. A concentrated starter and replenishment solution is provided for ease of operation of the plating bath. The regeneration process employs a chelating ion exchange system to remove nickel cations from spent EN plating solution. Phosphites are then removed from the solution by precipitation. The nickel cations are removed from the ion exchange system by elution with hypophosphorus acid and the nickel concentration of the eluate adjusted by addition of nickel salt. The treated solution and adjusted eluate are combined, stabilizer added, and the volume of resulting solution reduced by evaporation to form the bath starter and replenishing solution. 1 fig.

  16. Plated nickel wire mesh makes superior catalyst bed

    NASA Technical Reports Server (NTRS)

    Sill, M.

    1965-01-01

    Porous nickel mesh screen catalyst bed produces gas evolution in hydrogen peroxide thrust chambers used for attitude control of space vehicles. The nickel wire mesh disks in the catalyst bed are plated in rugose form with a silver-gold coating.

  17. Nickel-plated invar mirrors for synchrotron radiation beam lines

    NASA Astrophysics Data System (ADS)

    Howells, Malcolm R.; Burt, P.; Cambie, Daniela; Duarte, Robert M.; Franck, A.; Irick, Steven C.; MacDowell, Alastair A.; MacGill, D.; Paquin, R.; Plate, David W.

    2002-12-01

    We report the experience of the Advanced Light Source group in designing and building a series of nine electroless nickel-plated invar mirrors. The first four mirrors constructed appeared initially to be good but later it became evident that the nickel plating on all nine had been done improperly. The problem first appeared as blister-like defects about half a micron high and one to three centimeters wide. The cause turned out to be local separation of the plating from the substrate. In this paper we discuss the technical issues involved in building mirrors from invar and in preparing for and applying the needed electroless nickel coatings. We describe the studies that we carried out to evaluate the questions of adhesion, stress and polishability and report broad success in remanufacturing four of the mirrors. At time of writing one of the four has met specification showing good figure (0.8 μr rms) and finish (6 Å rms).

  18. Microgalvanic nickel pulse plating process for the production of thermal actuators

    NASA Astrophysics Data System (ADS)

    Hansal, W.; Steiner, H.; Mann, R.; Halmdienst, M.; Schalko, J.; Keplinger, F.

    2013-05-01

    Nickel is often used in the micro fabrication because of its fatigue resistance and its mechanical properties. It is used for instance for thermal actuators, micro-grippers, or RF-switches. The defined electrodeposition of the nickel matrix is crucial for the properties and functionality of the thermal actuators. Micro galvanic processes are the basis of this electrodeposition, and require knowledge of the electrochemical fundamentals as well as numerical electrochemical process simulation for adjustment. Especially realization of high aspect ratios requires the use of sophisticated plating techniques such as pulse reverse deposition. The pulse plating process was adjusted by using the results of electrochemical numerical simulation routines, visualizing the (local) potential field and the current field line distribution as a function of the applied electrochemical parameters. Compact, completely void free structures could be obtained applying the developed pulse plating process to the structured wafers. The electrodeposited material has been nickel for stability and hardness reasons. MEMS structures were designed to convert the thermal expansion of the material into an in-plane defection. A custom made measurement setup, consisting of a sealable chamber, a Peltier element with a temperature control unit, and an optical microscope is used to measure these defections at different temperatures. Additional, finite element simulations are carried out to determine the thermal expansion coefficient of the plated Nickel.

  19. Fabrication of electroless nickel plated aluminum freeform mirror for an infrared off-axis telescope.

    PubMed

    Kim, Sanghyuk; Chang, Seunghyuk; Pak, Soojong; Lee, Kwang Jo; Jeong, Byeongjoon; Lee, Gil-jae; Kim, Geon Hee; Shin, Sang Kyo; Yoo, Song Min

    2015-12-01

    Freeform mirrors can be readily fabricated by a single point diamond turning (SPDT) machine. However, this machining process often leaves mid-frequency errors (MFEs) that generate undesirable diffraction effects and stray light. In this work, we propose a novel thin electroless nickel plating procedure to remove MFE on freeform surfaces. The proposed procedure has a distinct advantage over a typical thick plating method in that the machining process can be endlessly repeated until the designed mirror surface is obtained. This is of great importance because the sophisticated surface of a freeform mirror cannot be optimized by a typical SPDT machining process, which can be repeated only several times before the limited thickness of the nickel plating is consumed. We will also describe the baking process of a plated mirror to improve the hardness of the mirror surface, which is crucial for minimizing the degradation of that mirror surface that occurs during the polishing process. During the whole proposed process, the changes in surface figures and textures are monitored and cross checked by two different types of measurements, as well as by an interference pattern test. The experimental results indicate that the proposed thin electroless nickel plating procedure is very simple but powerful for removing MFEs on freeform mirror surfaces. PMID:26836671

  20. Nickel plating of FBG strain sensors for nuclear applications

    NASA Astrophysics Data System (ADS)

    Perry, Marcus; Niewczas, Pawel; Johnston, Michael; Mackersie, John

    2011-05-01

    We present a method for plating FBG strain sensors with a strongly-bonded, hermetic nickel layer, without exposure of the fiber to corrosive environments. A 1μm thick, highly adhesive chrome layer is deposited onto bare fibers via evaporation. Addition of an inert and electrically conductive gold layer then allows the fiber to be electroplated with a 50-100μm nickel layer. Finite element models have confirmed that nickel plated FBG sensors can be brazed into steel structures and used to monitor local strain and temperature. Embedding gratings that are temperature and radiation resistant will be particularly applicable to the structural health monitoring of steel prestressing tendons used in the concrete containments of nuclear power plants and other safety-significant structures.

  1. NICKEL PLATING: INDUSTRY PRACTICES, CONTROL TECHNOLOGIES, AND ENVIRONMENTAL MANAGEMENT

    EPA Science Inventory

    This report was prepared under the direction of EPA's ORD to assist the metal finishing community with the management of nickel plating environmental issues. This report provides the rationale for developing the document, identifies the intended user audience, and presents the fr...

  2. Replicated Nickel Optics for the Hard-X-Ray Region

    NASA Technical Reports Server (NTRS)

    Ramsey, Brian

    2005-01-01

    Replicated nickel optics has been used extensively in x-ray astronomy, most notable for the XMM/Newton mission. Thc combination of relative ease of fabrication and the inherent stability of full shell optics, make them FIJI attractive approach for medium-resolution, high-throughput applications. MSFC has been developing these optics for use in the hard-x-ray region. Efforts at improving the resolution of these, particularly the very-thin shells required to meet thc weight budget of future missions, will be described together with the prospects for significant improvements down to the 5-arcsec level.

  3. The effects of variables in nickel brush plating on brazeability of superalloys

    NASA Astrophysics Data System (ADS)

    Moskowitz, M.

    1992-04-01

    Effects of the anode material and partial depletion of plating solution due to prolonged use on the brazeability of nickel-based alloys were investigated using Waspaloy sample panels brush-plated with sulfamate nickel under various plating conditions. It was found that the protective quality of brush plating was independent of the studied variables of the process.

  4. Hot hardness of nickel-rich nickel-chromium-aluminum alloys

    NASA Technical Reports Server (NTRS)

    Levine, S. R.

    1976-01-01

    Rockwell A hardness of cast nickel-chromium-aluminum (NiCrAl) alloys was examined from ambient to 1150 K and compared to cast NiAl and IN-100. Alloy constitution was either gamma, gamma prime + gamma or gamma + beta + alpha + gamma prime. Below 1000 K beta containing NiCrAl alloys have hardnesses comparable to IN-100; above 1000 K they soften faster than IN-100. At 1150 K the hardness of beta-containing NiCrAl alloys decreases with increasing beta-content. The beta-containing NiCrAl alloys were harder than beta-NiAl. The ultimate tensile strengths of the NiCrAl alloys were estimated. The effects of NiCrAl coatings on strength and fatigue life of cooled turbine components were deduced.

  5. Electroless nickel plating on polymer particles.

    PubMed

    Fujii, Syuji; Hamasaki, Hiroyuki; Takeoka, Hiroaki; Tsuruoka, Takaaki; Akamatsu, Kensuke; Nakamura, Yoshinobu

    2014-09-15

    Near-monodisperse, micrometer-sized polypyrrole-palladium (PPy-Pd) nanocomposite-coated polystyrene (PS) particles have been coated with Ni overlayers by electroless plating in aqueous media. Good control of the Ni loading was achieved for 1.0 μm diameter PPy-Pd nanocomposite-coated PS particles and particles of up to 20 μm in diameter could also be efficiently coated with the Ni. Laser diffraction particle size analysis studies of dilute aqueous suspensions indicated that an additional water-soluble colloidal stabilizer, poly(N-vinyl pyrrolidone), in the electroless plating reaction media was crucial to obtain colloidally stable Ni-coated composite particles. Elemental microanalysis indicated that the Ni loading could be controlled between 61 and 78 wt% for the 1.0 μm-sized particles. Scanning/transmission electron microscopy studies revealed that the particle surface had a flaked morphology after Ni coating. Spherical capsules were obtained after extraction of the PS component from the Ni-coated composite particles, which indicated that the shell became rigid after Ni coating. X-ray diffraction confirmed the production of elemental Ni and X-ray photoelectron spectroscopy studies indicated the existence of elemental Ni on the surface of the composite particles. PMID:24998053

  6. Analysis for nickel (3 and 4) in positive plates from nickel-cadmium cells

    NASA Technical Reports Server (NTRS)

    Lewis, Harlan L.

    1994-01-01

    The NASA-Goddard procedure for destructive physical analysis (DPA) of nickel-cadmium cells contains a method for analysis of residual charged nickel as NiOOH in the positive plates at complete cell discharge, also known as nickel precharge. In the method, the Ni(III) is treated with an excess of an Fe(II) reducing agent and then back titrated with permanganate. The Ni(III) content is the difference between Fe(II) equivalents and permanganate equivalents. Problems have arisen in analysis at NAVSURFWARCENDIV, Crane because for many types of cells, particularly AA-size and some 'space-qualified' cells, zero or negative Ni(III) contents are recorded for which the manufacturer claims 3-5 percent precharge. Our approach to this problem was to reexamine the procedure for the source of error, and correct it or develop an alternative method.

  7. 78 FR 31577 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-05-24

    ... Commission, Washington, DC, and by publishing the notice in the Federal Register of April 2, 2013 (78 FR... COMMISSION Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan Determination On the basis... injured by reason of imports from Japan of diffusion-annealed, nickel-plated flat-rolled steel...

  8. Preparation, characterization and wear behavior of carbon coated magnesium alloy with electroless plating nickel interlayer

    NASA Astrophysics Data System (ADS)

    Mao, Yan; Li, Zhuguo; Feng, Kai; Guo, Xingwu; Zhou, Zhifeng; Dong, Jie; Wu, Yixiong

    2015-02-01

    Poor wear resistance of rare earth magnesium alloys has prevented them from wider application. In this study, composite coating (PVD carbon coating deposited on electroless plating nickel interlayer) is prepared to protect GW83 magnesium alloys against wear. The Ni + C composite coating has a dense microstructure, improved adhesion strength and hardness due to the effective support of Ni interlayer. The wear test result shows that the Ni + C composite coating can greatly prolong the wear life of the magnesium alloy. The wear track of the Ni + C coated magnesium alloy is obviously narrower and shows less abrasive particles as compared with the bare one. Abrasive wear is the wear mechanism of the coatings at the room temperature. In conclusion, the wear resistance of the GW83 magnesium alloy can be greatly improved by the Ni + C composite coating.

  9. Electroless nickel plating of arc discharge synthesized carbon nanotubes for metal matrix composites

    NASA Astrophysics Data System (ADS)

    Jagannatham, M.; Sankaran, S.; Prathap, Haridoss

    2015-01-01

    Electroless nickel (EN) plating was performed on arc discharge synthesized multiwalled carbon nanotubes for various deposition times. X-ray diffraction (XRD), Transmission electron microscopy (TEM), and Raman spectroscopy characterization techniques are used to identify the presence of nickel deposition on the carbon nanotubes (CNTs) and the degree of graphitization. The results indicate that impurities are less in the purified CNTs as compared to raw carbon soot. Increasing deposition time up to 60 min increases uniform deposition of nickel throughout the length of the CNTs. However, for deposition time longer than 60 min, nickel particles are seen separated from the surface of the CNTs. Uniformly coated nickel CNTs throughout their length are potential candidates for reinforcements in composite materials. Magnetic properties of the nickel coated CNTs, with deposition time of 30 and 60 min were also evaluated. The magnetic saturation of nickel coated CNTs with deposition time of 30 min is less compared to nickel coated CNTs with deposition time of 60 min.

  10. Influence of surface treatment on the electroless nickel plating of textile fabric

    NASA Astrophysics Data System (ADS)

    Yuen, C. W. M.; Jiang, S. Q.; Kan, C. W.; Tung, W. S.

    2007-04-01

    The present study is performed with an objective to acquire a deeper understanding of the properties of nickel-plated polyester fabric after conducing low temperature plasma treatment. Low temperature plasma treatment with oxygen and argon gases was employed to render a hydrophilic property of woven polyester fabrics and facilitate the absorption of a palladium catalyst in order to provide a catalytic surface for electroless nickel plating. The properties of plasma-induced electroless nickel-plated polyester fabrics were evaluated by various standard testing methods in terms of both physical and chemical performances.

  11. Plating Repair Of Nickel-Alloy Pressure Vessels

    NASA Technical Reports Server (NTRS)

    Ricklefs, Steve K.; Chagnon, Kevin M.

    1989-01-01

    Procedure for localized electrodeposition of nickel enables repair of small damaged nickel-based pressure vessels. Electrodeposition restores weakened areas of vessel wall to at least their former strength.

  12. HVOF thermal spraying: An alternative to hard chrome plating

    SciTech Connect

    Bolles, D.C.

    1995-10-01

    In recent years pressure to find alternatives to chromium electroplating has accelerated dramatically. While it is not likely that the process will be banned completely, the trend points to severe limitations. Industries must now look closely at their applications, and actively consider alternatives to hard chrome plaint. One of the most viable alternatives in thermal spraying. Recent advances in high-velocity oxygen fuel (HVOF) technology offer an environmentally safer, cleaner and less-expensive alternative to chromium plating. It has been shown here that HVOF coatings can be used as chromium plating alternatives for many different applications. The HVOF process offers several advantages over chromium plaint including thicker coating capability, no part size restrictions and no hazardous waste products. A number of HVOF coatings have had excellent results in laboratory and field testing, and can be considered as effective replacements for hard chrome. The choice for a suitable replacement can only be made after careful assessment of the conditions associated with the application in question.

  13. Effectiveness of nickel plating in inhibiting atmospheric corrosion of copper alloy contacts

    SciTech Connect

    Ernest, T.; Sorensen, R.; Guilinger, T.

    1997-12-31

    A series of tests was run to determine the effect of Ni plating thickness on connector contact resistance. Copper coupons were plated with an electrolytic nickel strike followed by electroless nickel to produce Ni layers of 10, 20, 55 and 100 {micro}in. The coupons were then exposed to a simulated industrial environment. Pore corrosion was observed after the exposure, which correlated with Ni thickness. In a second series of tests, beryllium-copper four-tine contacts with 50 {micro}in of gold plate over electrolytic nickel strike/electroless-nickel plates of varying thickness were exposed the same corrosive environment. Contact resistance of mated pairs was monitored over a two-month period. The degradation in contact resistance correlated with the Ni thickness used in the connectors.

  14. Efficacy of Cathodically Electro-Cleaning Nickel Thin Film Nozzle Plate for Piezo Inkjet Printer Head

    NASA Astrophysics Data System (ADS)

    Lee, Sungkyu; Jang, Kwang-Kyun; Ahn, Jae-Hwan; Chung, Hyungsik

    2004-05-01

    A hydrophilic nickel nozzle plate for a piezo inkjet printer head with a minimum 5° water contact angle was obtained by (1) primary cathodic electro-cleaning of the detached nickel nozzle plate by applying a cathodic current density of 109.64 A/m2 for 60 s in a thoroughly preelectrolyzed 20 wt% NaOH solution maintained at 97°C, and (2) secondary (post-treatment) cleaning by 1 or 2 min scrubbing of the primary cleaned nickel nozzle plate using a wiper soaked with a newly formulated post-treatment cleaner with inhibitor and surfactant to remove surface oxides and corrosion product films. The successful achievement of the hydrophilic nickel nozzle plate surface is attributed to (1) thorough and careful preelectrolysis of the primary 20 wt% NaOH electrolyte cleaner solution to remove dissolved oxygen and plateable cations, preventing potential aqueous caustic corrosion of the nickel nozzle plate under the more severe corrosive environment at 97°C compared with that of 25°C, and (2) proper formulation of the post-treatment cleaner solution, particularly the selection of the nonionic block copolymer type surfactant which not only assisted in widespread penetration of the cleaner into the NiO scale but also further improved the corrosion prevention performance of the inhibitor. The effect of post-treatment cleaning was experimentally substantiated by measurement of the water contact angle on the post-treatment cleaned nickel nozzle plate surface.

  15. Nanoscale investigation of the interface situation of plated nickel and thermally formed nickel silicide for silicon solar cell metallization

    NASA Astrophysics Data System (ADS)

    Mondon, A.; Wang, D.; Zuschlag, A.; Bartsch, J.; Glatthaar, M.; Glunz, S. W.

    2014-12-01

    In the context of nickel silicide formation from plated nickel layers for solar cell metallization, there are several open questions regarding contact adhesion and electrical properties. Nanoscale characterization by transmission electron microscopy has been employed to support these investigations. Interfacial oxides and silicide phases were investigated on differently prepared samples by different analytical methods associated with transmission electron microscopy analysis. Processing variations included the pre-treatment of samples before nickel plating, the used plating solution and the thermal budget for the nickel-silicon solid-state reaction. It was shown that interface oxides of only few nm thickness on both silicon and nickel silicide are present on the samples, depending on the chosen process sequence, which have been shown to play an important role in adhesion of nickel on silicide in an earlier publication. From sample pretreatment variations, conclusions about the role of an interfacial oxide in silicide formation and its influence on phase formation were drawn. Such an oxide layer hinders silicide formation except for pinhole sites. This reduces the availability of Ni and causes a silicide with low Ni content to form. Without an interfacial oxide a continuous nickel silicide of greater depth, polycrystalline modification and expected phase according to thermal budget is formed. Information about the nature of silicide growth on typical solar cell surfaces could be obtained from silicide phase and geometric observations, which were supported by FIB tomography. The theory of isotropic NiSi growth and orientation dependent NiSi2 growth was derived. By this, a very well performing low-cost metallization for silicon solar cells has been brought an important step closer to industrial introduction.

  16. Electrodeposited Zinc-Nickel as an Alternative to Cadmium Plating for Aerospace Application

    NASA Technical Reports Server (NTRS)

    Mcmillan, V. C.

    1991-01-01

    Corrosion evaluation studies were conducted on 4130 alloy steel samples coated with electrodeposited zinc-nickel and samples coated with electrodeposited cadmium. The zinc nickel was deposited by the selection electrochemical metallizing process. These coated samples were exposed to a 5-percent salt fog environment at 35 plus or minus 2 C for a period ranging from 96 to 240 hours. An evaluation of the effect of dichromate coatings on the performance of each plating was conducted. The protection afforded by platings with a dichromate seal was compared to platings without the seal. During the later stages of testing, deposit adhesion and the potential for hydrogen entrapment were also evaluated.

  17. Pulse electrodeposited nickel using sulphamate electrolyte for hardness and corrosion resistance

    SciTech Connect

    Sivasakthi, P.; Sekar, R.; Bapu, G.N.K.Ramesh

    2015-10-15

    Highlights: • Nickel deposits from sulphamate solutions using pulse method are prepared. • Effect of duty cycle and frequency are studied. • XRD, SEM and AFM of the nickel deposits are characterized. • Corrosion characteristics of the nickel deposit are reported. - Abstract: Nickel deposits have been obtained on mild steel substrate by pulse current (PC) electrodeposition method using nickel sulphamate electrolyte. Micro hardness values increased with decreasing duty cycle and pulse frequency. X-ray diffraction studies revealed that (2 0 0) plane was predominant and the nickel deposit obtained at low duty cycle and low frequency has the smallest grain size. The surface morphology of the coatings was explored by scanning electron microscopy (SEM) and atomic force microscopy. These studies showed that the microstructure of the nickel coatings changed from pyramidal structure to homogeneous structure with increasing duty cycle and pulse frequencies. The corrosion resistance of coatings was evaluated by potentiodynamic polarization and electrochemical impedance studies in 3.5 wt% sodium chloride (NaCl) solutions. An enhancement of the corrosion resistance, charge-transfer resistance and wear resistance has been obtained at low duty cycle and low frequencies.

  18. Nickel Electroless Plating: Adhesion Analysis for Mono-Type Crystalline Silicon Solar Cells.

    PubMed

    Shin, Eun Gu; Rehman, Atteq ur; Lee, Sang Hee; Lee, Soo Hong

    2015-10-01

    The adhesion of the front electrodes to silicon substrate is the most important parameters to be optimized. Nickel silicide which is formed by sintering process using a silicon substrate improves the mechanical and electrical properties as well as act as diffusion barrier for copper. In this experiment p-type mono-crystalline czochralski (CZ) silicon wafers having resistivity of 1.5 Ω·cm were used to study one step and two step nickel electroless plating process. POCl3 diffusion process was performed to form the emitter with the sheet resistance of 70 ohm/sq. The Six, layer was set down as an antireflection coating (ARC) layer at emitter surface by plasma enhanced chemical vapor deposition (PECVD) process. Laser ablation process was used to open SiNx passivation layer locally for the formation of the front electrodes. Nickel was deposited by electroless plating process by one step and two step nickel electroless deposition process. The two step nickel plating was performed by applying a second nickel deposition step subsequent to the first sintering process. Furthermore, the adhesion analysis for both one step and two steps process was conducted using peel force tester (universal testing machine, H5KT) after depositing Cu contact by light induced plating (LIP). PMID:26726421

  19. Site-selective electroless nickel plating on patterned thin films of macromolecular metal complexes.

    PubMed

    Kimura, Mutsumi; Yamagiwa, Hiroki; Asakawa, Daisuke; Noguchi, Makoto; Kurashina, Tadashi; Fukawa, Tadashi; Shirai, Hirofusa

    2010-12-01

    We demonstrate a simple route to depositing nickel layer patterns using photocross-linked polymer thin films containing palladium catalysts, which can be used as adhesive interlayers for fabrication of nickel patterns on glass and plastic substrates. Electroless nickel patterns can be obtained in three steps: (i) the pattern formation of partially quaterized poly(vinyl pyridine) by UV irradiation, (ii) the formation of macromolecular metal complex with palladium, and (iii) the nickel metallization using electroless plating bath. Metallization is site-selective and allows for a high resolution. And the resulting nickel layered structure shows good adhesion with glass and plastic substrates. The direct patterning of metallic layers onto insulating substrates indicates a great potential for fabricating micro/nano devices. PMID:21069972

  20. Electroless nickel and ion-plated protective coatings for silvered glass mirrors

    SciTech Connect

    Lind, M.A.; Chaudiere, D.A.; Stewart, T.L.

    1982-01-01

    Two methods of protecting second surface silvered glass mirrors from environmental degradation have been evaluated. One method employed silver mirrors overcoated with Al, Ni, 304 stainless steel, Cr, and an Al/Cu alloy prepared by ion-plating. The other method used conventional wet process silver mirrors protected with a thin electroless nickel coating. These mirrors were compared with conventional paint backed silver/copper mirrors after exposure to elevated temperatures and water vapor. The electroless nickel mirrors showed consistently more resistance to these stresses than either the conventional or ion-plated mirrors suggesting that they may provide more durable field service.

  1. Mechanical strength of porous nickel plates containing lithium and their performance as the cathode for MCFC

    NASA Astrophysics Data System (ADS)

    Kim, Seung-Goo; Yoon, Sung Pil; Han, Jonghee; Nam, Suk Woo; Lim, Tae-Hoon; Oh, In-Hwan; Hong, Seong-Ahn

    To improve the mechanical properties of MCFC cathode materials, pre-lithiated porous nickel plates containing 1-5 mol% of lithium were fabricated by the tape casting method, and the microstructures, mechanical properties, and performance was examined. The microstructure and pore distribution was not changed until the lithum content reached 3 mol%. The sample containing 5 mol% of lithium had patch structure on the skeleton and a smaller volume of primary pores. XRD analysis showed that lithium-containing porous nickel plates can easily form solid solutions without any undesirable byproducts after the oxidation. Both the bending strength and Young's modulus of the porous plates increased with the increase of lithium content. The average bending strengths of the samples containing 1, 3, and 5 mol% of lithium were 1.29, 1.33, and 1.49 kgf/mm 2 which were 2.9, 3.0, and 3.4 times higher than that of pure porous nickel plate. The Young's modulus increased up to 1.35 kgf/mm in the case of the 5 mol% lithium containing sample that is 5.4 times higher than that of pure porous nickel plate. The OCV of single cells using pre-lithiated cathodes were between 1.065 and 1.067 V, and comparable cell performance was obtained for 500 h of single cell operation.

  2. 78 FR 50378 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Postponement of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-19

    ... steel products from Japan. See Diffusion- Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Initiation of Antidumping Duty Investigation, 78 FR 23905 (April 23, 2013). The current deadline for the... International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From...

  3. Method for determining the hardness of strain hardening articles of tungsten-nickel-iron alloy

    DOEpatents

    Wallace, Steven A.

    1984-01-01

    The present invention is directed to a rapid nondestructive method for determining the extent of strain hardening in an article of tungsten-nickel-iron alloy. The method comprises saturating the article with a magnetic field from a permanent magnet, measuring the magnetic flux emanating from the article, comparing the measurements of the magnetic flux emanating from the article with measured magnetic fluxes from similarly shaped standards of the alloy with known amounts of strain hardening to determine the hardness.

  4. Influence of Heat Treatment for Coating of Nickel Plating on Hollow Glass Beads

    NASA Astrophysics Data System (ADS)

    Wang, Sijie; Zhang, Wei

    Ni-plated hollow glass beads (GBs) were firstly prepared by pd-activation and electroless plating, then Ni-plated GBs were heat treated at 450°C for 1 h, Ni-plated GBs/PVC composite was fabricated by using polyvinyl chloride (PVC) adhesive. The microstructure and component of Ni-plated GBs surface were studied by scanning electron microscopy and energy dispersive spectrometer; heat insulation and reflectivity were detected by heat insulation instrument (home-made) and vector network analyzer. The results show coatings prepared by electroless plating were uniform, the nickel element in the coating was higher than 95.71% (mass fraction); with heat treatment, the surface roughness of coating was greater, and the reflectivity descended apparently, the D-value was 1 dB at the frequency of 15 GHz, but the influence of heat treatment for heat insulation of Ni-plated GBs was not great.

  5. Screen test for cadmium and nickel plates as developed and used within the Aerospace Corporation

    NASA Technical Reports Server (NTRS)

    Phan, A. H.; Zimmerman, A. H.

    1994-01-01

    A new procedure described here was recently developed to quantify loading uniformity of nickel and cadmium plates and to screen finished electrodes prior to cell assembly. The technique utilizes the initial solubility rates of the active material in a standard chemical deloading solution at fixed conditions. The method can provide a reproducible indication of plate loading uniformity in situations where high surface loading limits the free flow of deloading solution into the internal porosity of the sinter plate. A preliminary study indicates that 'good' cell performance is associated with higher deloading rates.

  6. Friction and hardness of gold films deposited by ion plating and evaporation

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Spalvins, T.; Buckley, D. H.

    1983-01-01

    Sliding friction experiments were conducted with ion-plated and vapor-deposited gold films on various substrates in contact with a 0.025-mm-radius spherical silicon carbide rider in mineral oil. Hardness measurements were also made to examine the hardness depth profile of the coated gold on the substrate. The results indicate that the hardness is influenced by the depth of the gold coating from the surface. The hardness increases with an increase in the depth. The hardness is also related to the composition gradient in the graded interface between the gold coating and the substrate. The graded interface exhibited the highest hardness resulting from an alloy hardening effect. The coefficient of friction is inversely related to the hardness, namely, the load carrying capacity of the surface. The greater the hardness that the metal surface possesses, the lower is the coefficient of friction. The graded interface exhibited the lowest coefficient of friction.

  7. Electroless nickel and ion-plated protective coatings for silvered glass mirrors

    SciTech Connect

    Lind, M.A.; Chaudiere, D.A.; Dake, L.S.; Stewart, T.L.

    1982-04-01

    A preliminary examination of two methods of protecting second surface silvered glass mirrors from environmental degradation is presented. One method employed silver mirrors overcoated with Al, Ni, 304 stainless steel, Cr, or an Al/Cu alloy prepared by ion-plating. The other method used conventional wet process silver mirrors protected with a thin electroless nickel coating. No attempt was made to optimize the coatings for either method. These experimental mirrors were compared with conventional paint backed silver/copper mirrors after exposure to elevated temperatures and water vapor in order to estimate their relative environmental stability. The electroless nickel mirrors showed consistently more resistance to these stresses than either the conventional or ion-plated mirrors, suggesting that they may provide more durable field service.

  8. Absorption of metals in mulloway (Argyrosomus japonicus) after ingesting nickel-plated carbon-steel hooks.

    PubMed

    McGrath, Shane P; Reichelt-Brushett, Amanda J; Butcher, Paul A; Cairns, Stuart C

    2014-08-01

    Previous research has alluded to the potential of metals being absorbed by fish after ingesting fishing hooks, which may have adverse effects on fish health and the organisms that consume them. Subsequently, this study aimed to quantify the potential of mulloway (Argyrosomus japonicus) to absorb metals during the decay of ingested nickel-plated carbon-steel hooks. Twenty-five treatment fish were allowed to ingest nickel-plated carbon-steel hooks during angling and then monitored with 25 controls (untreated fish) for up to 42 days for hook ejection and mortality. Blood, liver and muscle samples were collected from treatment, control and 14 wild-caught individuals to determine the concentrations of chromium, cobalt, copper, iron, manganese and nickel. The results showed that increased oxidation influenced hook ejection, and that hook-ingested fish had significantly elevated concentrations of nickel in their liver and blood, but not muscle. This research has shown that there is an avenue for metal absorption from ingested hooks. PMID:25016938

  9. Stability of hard plates on soft substrates and application to the design of bioinspired segmented armor

    NASA Astrophysics Data System (ADS)

    Martini, R.; Barthelat, F.

    2016-07-01

    Flexible natural armors from fish, alligators or armadillo are attracting an increasing amount of attention from their unique and attractive combinations of hardness, flexibility and light weight. In particular, the extreme contrast of stiffness between hard plates and surrounding soft tissues give rise to unusual and attractive mechanisms, which now serve as model for the design of bio-inspired armors. Despite a growing interest in bio-inspired flexible protection, there is little guidelines as to the choice of materials, optimum thickness, size, shape and arrangement for the protective plates. In this work, we focus on a failure mode we recently observed on natural and bio-inspired scaled armors: the unstable tilting of individual scales subjected to off-centered point forces. We first present a series of experiments on this system, followed by a model based on contact mechanics and friction. We condense the result into a single stability diagram which capture the key parameters that govern the onset of plate tilting from a localized force. We found that the stability of individual plates is governed by the location of the point force on the plate, by the friction at the surface of the plate, by the size of the plate and by the stiffness of the substrate. We finally discuss how some of these parameters can be optimized at the design stage to produce bio-inspired protective systems with desired combination of surface hardness, stability and flexural compliance.

  10. Removal of nickel(II) from aqueous solution and nickel plating industry wastewater using an agricultural waste: Peanut hulls

    SciTech Connect

    Periasamy, K.; Namasivayam, C.

    1995-07-01

    Activated carbon prepared from peanut hulls (PHC), an agricultural waste by-product, has been used for the adsorption of Ni(II) from aqueous solution. The process of uptake obeys both Freundlich and Langmuir adsorption isotherms. The applicability of Lagergren kinetic model has also been investigated. Quantitative removal of Ni(II) from 100 mL aqueous solution containing 20 mg/L Ni(II) by 85 mg PHC was observed over a pH range of 4.0 to 10.0. The suitability of PHC for treating nickel plating industry wastewater was also tested. A comparative study with a commercial granular activated carbon (GAC) showed that PHC is 36 times more efficient compared to GAC based on Langmuir adsorption capacity (Q{sub O}).

  11. A study of degradation of plates for nickel-cadmium spacecraft cells

    NASA Technical Reports Server (NTRS)

    Scott, W. R.

    1974-01-01

    The relative merits of coining and not coining of sintered nickel oxide and cadmium plates was investigated. Sample plate materials from most commercial cell suppliers were obtained and characterized for properties that may correlate with the tendency toward physical disintegration during handling and over long periods of time in the cell. Special test methods were developed to obtain comparative data in a short time. A wide range of physical properties and coining thickness was observed, resulting in a range of responses. The stronger materials resisted loss of sinter better than weaker materials whether or not coined. Coining improved handling and resistance to electrochemical cycling of weaker materials. The mechanism of break-down of positive plate edges under cycling appears to be the same as that of thickening and blistering. Brittle, nonadherent sinter, resulting from certain impregnation processes, is the most vulnerable to degradation. It is concluded that the latter type of materials should be coined, but coining of strong materials is optional.

  12. Development of Prototype Nickel Optic for the Constellation-X Hard X-Ray Telescope

    NASA Astrophysics Data System (ADS)

    Romaine, S.; Gorenstein, P.; Bruni, R.; Pareschi, G.; Citterio, O.; Ghigo, M.; Mazzoleni, F.; Spiga, D.; Basso, S.; Conti, G.; Ramsey, B.; Gubarev, M.; O'Dell, S.; Speegle, C.; Engelhaupt, D.; Freyberg, M.; Burkert, W.; Hartner, G.

    2005-12-01

    The Constellation-X mission planned for launch in 2015, will feature an array of Hard X-ray telescopes (HXT) whose bandwidth extends to \\ 70 keV. Several technologies are being investigated for fabrication of these optics, including multilayer Coated Electroformed-Nickel-Replicated (ENR) shells. We are building a prototype HXT mirror module using an ENR process to fabricate the in dividual shells.This prototype consists of 5 shells with diameters ranging from 150 mm to 280 mm with a length of 426 mm. This paper presents a progress update and focuses on accomplishments during this past year. In particular, we will present results from high energy full illumination tests, taken at the MPE Panter Test Facility. This work was supported in part by NASA Grant NNG05WC27G and CONX/NASA grant 44A-1046805.

  13. Development of a prototype nickel optic for the Constellation-X hard x-ray telescope

    NASA Astrophysics Data System (ADS)

    Romaine, S.; Basso, S.; Bruni, R. J.; Burkert, W.; Citterio, O.; Cotroneo, V.; Engelhaupt, D.; Freyberg, M. J.; Gorenstein, P.; Gubarev, M.; Hartner, G.; Mazzoleni, F.; O'Dell, S.; Pareschi, G.; Ramsey, B. D.; Speegle, C.; Spiga, D.

    2007-09-01

    The Constellation-X mission concept has been streamlined to a single Atlas V 551 configuration. This decision was reached by the project team after considering the increases in launch costs announced in 2006 coupled with the constrained budget environment apparent with the release of the NASA 2007 budget. Along with the Spectroscopy X-ray Telescopes, this new configuration continues to carry a Hard X-ray Telescope (HXT) component, with some modifications to the original requirements to adjust to the new configuration. The total effective area requirement in the 7 - 40 keV band has been reduced, but at the same time the angular resolution requirement has been increased from 1 arcmin to 30 arcsec. The Smithsonian Astrophysical Observatory, Marshall Space Flight Center and Brera Observatory, Italy) have been collaborating to develop and HXT which meets the requirements of Constellation-X. The development work we have been engaged in to produce multilayer coated Electroformed-Nickel-Replicate (ENR) shells is well suited for this new configuration. We report here on results of fabrication and testing of a prototyped optic for the HXT. Full beam illumination X-ray tests, taken at MPE-Panter Test Facility, show that these optics meet the new requirement of 30 arcsec for the streamlined Constellation-X configuration. This report also presents preliminary results from studies using titanium nitride as a release agent to simplify and improve the nickel electroforming replication process.

  14. Soft metal plating enables hard metal seal to operate successfully in low temperature, high pressure environment

    NASA Technical Reports Server (NTRS)

    Lamvermeyer, D. J.

    1967-01-01

    Soft metal plating of hard metal lip seal enables successful operation of seal in a cryogenic fluid line under high pressure. The seal is coated with a thin film of 24 carat gold on the lip area to provide antigall and seal properties.

  15. Rolling contact fatigue in high vacuum using ion plated nickel-copper-silver solid lubrication

    SciTech Connect

    Danyluk, Mike; Dhingra, Anoop

    2011-01-15

    Ion plated, nickel-copper-silver coated steel ball bearings that were tested in rolling contact fatigue (RCF) experiments in high vacuum are presented in this article. ANSI T5 ball bearings were coated with approximately 10 nm of nickel-copper followed by 100 nm of silver using a dc ion plating process. The balls were then tested for RCF in vacuum in the 10{sup -7} Torr range at 130 Hz rotational speed and at 4.1 GPa Hertzian contact stress. The significance of this work is in the extension of RCF testing to an ultrahigh vacuum (UHV) application using silver as a lubricant instead of oil. The effects of pressure and voltage on the ion plating process were also investigated using scanning electron microscopy and RCF life testing in UHV. Test results with a ball size of 5/16 in. in UHV show that deposition at voltages greater than 2.5 kV shortens the RCF life and introduces a unique failure mode. Voltage and pressure fluctuations during the deposition process result in significant thickness monitor measurement errors as well. A regulator control scheme that minimizes the process pressure overshoot is also simulated.

  16. Ultrasonic preparation of nano-nickel/activated carbon composite using spent electroless nickel plating bath and application in degradation of 2,6-dichlorophenol.

    PubMed

    Su, Jingyu; Jin, Guanping; Li, Changyong; Zhu, Xiaohui; Dou, Yan; Li, Yong; Wang, Xin; Wang, Kunwei; Gu, Qianqian

    2014-11-01

    Ni was effectively recovered from spent electroless nickel (EN) plating baths by forming a nano-nickel coated activated carbon composite. With the aid of ultrasonication, melamine-formaldehyde-tetraoxalyl-ethylenediamine chelating resins were grafted on activated carbon (MFT/AC). PdCl2 sol was adsorbed on MFT/AC, which was then immersed in spent electroless nickel plating bath; then nano-nickel could be reduced by ascorbic acid to form a nano-nickel coating on the activated carbon composite (Ni/AC) in situ. The materials present were carefully examined by Fourier transform infrared spectroscopy, X-ray diffraction, field emission scanning electron microscopy, X-ray photoelectron spectroscopy and electrochemistry techniques. The resins were well distributed on the inside and outside surfaces of activated carbon with a size of 120 ± 30 nm in MFT/AC, and a great deal of nano-nickel particles were evenly deposited with a size of 3.8 ± 1.1 nm in Ni/MFT. Moreover, Ni/AC was successfully used as a catalyst for ultrasonic degradation of 2,6-dichlorophenol. PMID:25458692

  17. Microwave-assisted activation for electroless nickel plating on PMMA microspheres

    NASA Astrophysics Data System (ADS)

    Chen, Yen-Chung; Liu, Robert Lian-Huey; Chen, Xin-Liang; Shu, Hsiou-Jeng; Ger, Ming-Der

    2011-05-01

    A novel microwave-assisted activation method for electroless plating on PMMA microspheres is presented in this study. When the microwave irradiation was applied during the activation step, the amount of the Pd species adsorbed on PMMA surfaces was much higher than that of sample pretreated with a conventional activation process without microwave irradiation. With this activation method, it was also shown that the adsorbed Pd species with a size of 4-6 nm were uniformly distributed on the surfaces of the PMMA microspheres, thus a smooth and uniform nickel-phosphorus coating on the PMMA microspheres was obtained by subsequent electroless plating. The samples after each step were characterized by XPS, TEM, ICP and SEM.

  18. A study of degradation of plates for nickel-cadmium spacecraft cells. [feasibility of coining

    NASA Technical Reports Server (NTRS)

    Scott, W. R.

    1973-01-01

    The relative merits of coining and not coining of sintered nickel-oxide and cadmium plates was investigated. A survey of the industry including cell manufactures and users was made and results summarized. Sample plate materials from most commercial cell suppliers were obtained and characterized for properties that may correlate with the tendency toward physical disintegration during handling and over long periods of time in the cell. Special test methods were developed to obtain comparative data in a short time. A wide range of physical properties and coining thicknesses was observed, resulting in a range of responses. The stronger, less brittle materials resisted loss of sinter better than weaker materials whether or not coined. Coining improved handling and resistance to electrochemical cycling in all materials tested. An apparent exception was found to be due to improper coining of a tapered edge.

  19. Frictional Properties of Nickel and Copper Implanted Low Carbon Steel Plates

    NASA Astrophysics Data System (ADS)

    Iwaki, Masaya; Hayashi, Hisashi; Kohno, Akio; Yoshida, Kiyota

    1981-01-01

    A study has been made of the frictional properties of nickel and copper implanted steel plates. Ion implantation was performed with doses of 1× 1015--3× 1017 ions/cm2 energies of 50-200 keV. The friction coefficients of Ni and Cu implanted specimens, measured at atmospheric room temperature with a Bowden-Leben type friction testing machine, had a tendency to increase as the total dose increased and the acceleration energy decreased. Concentration profiles were measured by secondary ion mass analysis in order to investigate the element concentration which contributes to the frictional properties. The results suggest that the amount of implanted ions remaining in the surface layer (0-400 Å) is of first importance in the frictional properties of Ni and Cu implanted steel plates.

  20. Fabrication of a Near-Field Optical Fiber Probe Based on Electroless Nickel Plating under Ultrasonic Irradiation

    NASA Astrophysics Data System (ADS)

    Mononobe, Shuji; Saito, Yuichi; Ohtsu, Motoichi; Honma, Hideo

    2004-05-01

    We present a method of fabricating a near-field optical probe with a nickel film whose thickness gradually decreases to a few tens of nanometers toward the apex. This method involves etching an optical fiber and electroless nickel plating with ultrasonic agitation. Using 1 MHz ceramic transducers, we have reproducibly fabricated the probe with a tip diameter of less than 40 nm. This reproducibility is high compared to those for Langevin-type transducers.

  1. The Effect of Adding Corrosion Inhibitors into an Electroless Nickel Plating Bath for Magnesium Alloys

    NASA Astrophysics Data System (ADS)

    Hu, Rong; Su, Yongyao; Liu, Hongdong; Cheng, Jiang; Yang, Xin; Shao, Zhongcai

    2016-08-01

    In this work, corrosion inhibitors were added into an electroless nickel plating bath to realize nickel-phosphorus (Ni-P) coating deposition on magnesium alloy directly. The performance of five corrosion inhibitors was evaluated by inhibition efficiency. The results showed that only ammonium hydrogen fluoride (NH4HF2) and ammonium molybdate ((NH4)2MoO4) could be used as corrosion inhibitors for magnesium alloy in the bath. Moreover, compounding NH4HF2 and (NH4)2MoO4, the optimal concentrations were both at 1.5 ~ 2%. The deposition process of Ni-P coating was observed by using a scanning electron microscope (SEM). It showed corrosion inhibitors inhibited undesired dissolution of magnesium substrate during the electroless plating process. In addition, SEM observation indicated that the corrosion inhibition reaction and the Ni2+ replacement reaction were competitive at the initial deposition time. Both electrochemical analysis and thermal shock test revealed that the Ni-P coating exhibited excellent corrosion resistance and adhesion properties in protecting the magnesium alloy.

  2. Enhanced sintering of an Fe-Ni-P coated composite powder prepared by electroless nickel plating

    NASA Astrophysics Data System (ADS)

    Chan, T. Y.; Lin, S. T.

    1997-10-01

    An Fe-8.2 % Ni-6.0 % P powder was prepared by electroless nickel plating on a carbonyl iron powder, where phosphorous appeared as a contaminant of the plating process. Because of the high phosphorous concentration, persistent liquid phase sintering was effective at temperatures higher than 1000 °C. The sintered microstructure was dramatically different from the conventional approaches, where a low concentration of phosphorous was added in the form of Fe3P. Sintering the alloy at a temperature as low as 1050 °C for 30 min yielded a sintered density of 98.6% theoretical and rounded grains having an average grain size of 53 µm. The rounded grains were surrounded by a large volume fraction of intergranular (Fe,Ni)3P phase, arising from the high phosphorous concentration, which slightly deteriorated the magnetic saturation but significantly increased the electrical resistivity of the alloy. Generally speaking, the magnetic saturation of the sintered alloy was improved with respect to the iron-phosphorus, iron-nickel, or iron-silicon alloys fabricated by powder processing.

  3. Development of a prototype nickel optic for the Constellation-X hard x-ray telescope

    NASA Astrophysics Data System (ADS)

    Romaine, Suzanne E.; Basso, Stefano; Bruni, Ricardo J.; Citterio, Oberto; Engelhaupt, Darell; Ghigo, Mauro; Gorenstein, Paul; Gubarev, Mikhail V.; Mazzoleni, Francesco; O'Dell, Stephen L.; Pareschi, Giovanni; Parodi, Giancarlo; Ramsey, Brian D.; Speegle, Chet O.

    2004-02-01

    The Constellation-X mission, planned for launch in 2013, will feature an array of hard-x-ray telescopes (HXT) with a total collecting area of greater than 1500 cm2 at 40 keV. Two technologies are currently being investigated for the optics of these telescopes including multilayer-coated Eletroformed-Nickel-Replicated (ENR) shells. The attraction of the ENR process is that the resulting full-shell optics are inherently stable and offer the prospect of better angular resolution which results in lower background and higher instrument sensitivity. The challenge for this process is to meet a relatively tight weight budget with a relatively dense material (ρnickel = 9 g/cm3.) To demonstrate the viability of the ENR process we are fabricating a prototype HXT mirror module to be tested against a competing segmented-glass-shell optic. The ENR prototype will consist of 5 shells of diameters from 150 mm to 280 mm with a length of 426 mm. To meet the stringent weight budget for Con-X, the shells will range in thickness from 100 microns to 150 microns. The innermost of these will be coated with Iridium, while the remainder will be coated with graded-dspaced W/Si multilayers. Mandrels for these shells are in the fabrication stage, the first test shells have been produced and are currently undergoing tests for figure and microroughness. A tentative date of June '04 has been set for the prototype X-ray testing at MSFC. Issues currently being addressed are the control of stresses in the multiplayer coating and ways of mitigating their effects on the figure of the necessarily thin shells. The fabrication, handling and mounting of these shells must be accomplished without inducing permanent figure distortions. A full status report on the prototype optic will be presented along with test results as available.

  4. Development of a Prototype Nickel Optic for the Constellation-X Hard-X-Ray Telescope

    NASA Technical Reports Server (NTRS)

    Basso, S.; Bruni, R. J.; Citerio, O.; Engelhaupt, D.; Ghigo, M.; Gorenstien, P.; Mazzoleni, F.; ODell, S. L.; Pareschi, G.; Ramsey, B. D.

    2003-01-01

    The Constellation-X mission, planned for launch in 2011, will feature an array of hard-x ray telescopes with a total collecting area goal of 1500 square centimeters at 40 keV. Various technologies are currently being investigated for the optics of these telescopes including multilayer-coated Eletroformed-Nickel-Replicated (ENR) shells. The attraction of the ENR process is that the resulting full-shell optics are inherently stable and offer the promise of good angular resolution and enhanced instrument sensitivity. The challenge for this process is to meet a relatively tight weight budget with a relatively dense material (rho nickel = 9 grams per cubic centimeters.) To demonstrate the viability of the ENR process we are fabricating a prototype HXT mirror module to be tested against a competing segmented-glass-shell optic. The ENR prototype will consist of 5 shells of diameters from 150 mm to 280 mm and of 426 mm total length. To meet the stringent weight budget for Con-X, the shells will be only 150 micron thick. The innermost of these will be coated with Iridium, while the remainder will be coated with graded-density multilayers. Mandrels for these shells are currently under fabrication (Jan 03), with the first shells scheduled for production in February 03. A tentative date of late Summer has been set for prototype testing. Issues currently being addressed are the control of stresses in the multiplayer coating and ways of mitigating their effects on the figure of the necessarily thin shells. Also, the fabrication, handling and mounting of these shells without inducing permanent figure distortions. A full status report on the prototype optic will be presented along with test results as available.

  5. Failure Analysis of a Nickel-Plated Electronic Connector Due to Salt-Induced Corrosion (ENGE 2014).

    PubMed

    Lee, Na-Ri; Choi, Hyoung-Seuk; Choi, Duck-Kyun

    2015-10-01

    When electronic connectors in mobile devices are miniaturized, the thickness of plating decreases. However, this thin plating is expected to decrease the life of the connector due to problems with corrosion. In this study, salt spray aging tests were performed on miniaturized nickel-plated stainless steel electronic connectors to observe failure mechanisms in realistic environments. The tests were performed three times using a 5% NaCl solution in an atmosphere of 45 °C; each test included several cycles where one cycle was one 24-h period consisting of 8 h of salt spray and 16 h without salt spray. The nickel-plating layers were periodically observed by electron probe X-ray micro-analyzer, wavelength dispersive spectroscopy, and field-emission scanning electron microscopy to analyze and identify the corrosion mechanism. We found that the primary failure mode of the nickel plating is blistering and delamination. The corrosion mechanism is typically a chain reaction of several corrosion mechanisms: pitting corrosion --> stress corrosion cracking --> hydrogen-induced cracking --> blistering and delamination. Finally, we discuss countermeasures to prevent corrosion of the nickel layer based on the corrosion mechanisms identified in this study. PMID:26726358

  6. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    NASA Astrophysics Data System (ADS)

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-11-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application.

  7. Tracking three-phase coexistences in binary mixtures of hard plates and spheres

    NASA Astrophysics Data System (ADS)

    Aliabadi, Roohollah; Moradi, Mahmood; Varga, Szabolcs

    2016-02-01

    The stability of demixing phase transition in binary mixtures of hard plates (with thickness L and diameter D) and hard spheres (with diameter σ) is studied by means of Parsons-Lee theory. The isotropic-isotropic demixing, which is found in mixtures of large spheres and small plates, is very likely to be pre-empted by crystallization. In contrast, the nematic-nematic demixing, which is obtained in mixtures of large plates and small spheres, can be stabilized at low diameter ratios (σ/D) and aspect ratios (L/D). At intermediate values of σ/D, where the sizes of the components are similar, neither the isotropic-isotropic nor the nematic-nematic demixing can be stabilized, but a very strong fractionation takes place between a plate rich nematic and a sphere rich isotropic phases. Our results show that the excluded volume interactions are capable alone to explain the experimental observation of the nematic-nematic demixing, but they fail in the description of isotropic-isotropic one [M. Chen et al., Soft Matter 11, 5775 (2015)].

  8. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process

    PubMed Central

    Wang, Hui–Yuan; Yu, Zhao–Peng; Zhang, Lei; Liu, Chun–Guo; Zha, Min; Wang, Cheng; Jiang, Qi–Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30–60 μm, exhibiting a typical basal texture, fine grains of 1–5 μm and ultrafine (sub) grains of 200–500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  9. Achieving high strength and high ductility in magnesium alloy using hard-plate rolling (HPR) process.

    PubMed

    Wang, Hui-Yuan; Yu, Zhao-Peng; Zhang, Lei; Liu, Chun-Guo; Zha, Min; Wang, Cheng; Jiang, Qi-Chuan

    2015-01-01

    Magnesium alloys are highly desirable for a wide range of lightweight structural components. However, rolling Mg alloys can be difficult due to their poor plasticity, and the strong texture yielded from rolling often results in poor plate forming ability, which limits their further engineering applications. Here we report a new hard-plate rolling (HPR) route which achieves a large reduction during a single rolling pass. The Mg-9Al-1Zn (AZ91) plates processed by HPR consist of coarse grains of 30-60 μm, exhibiting a typical basal texture, fine grains of 1-5 μm and ultrafine (sub) grains of 200-500 nm, both of the latter two having a weakened texture. More importantly, the HPR was efficient in gaining a simultaneous high strength and uniform ductility, i.e., ~371 MPa and ~23%, respectively. The superior properties should be mainly attributed to the cooperation effect of the multimodal grain structure and weakened texture, where the former facilitates a strong work hardening while the latter promotes the basal slip. The HPR methodology is facile and effective, and can avoid plate cracking that is prone to occur during conventional rolling processes. This strategy is applicable to hard-to-deform materials like Mg alloys, and thus has a promising prospect for industrial application. PMID:26603776

  10. Electroless nickel plating on APTHS modified wood veneer for EMI shielding

    NASA Astrophysics Data System (ADS)

    Liu, Haibing; Li, Jian; Wang, Lijuan

    2010-12-01

    A new activation process was developed for electroless plating to prepare wood-based EMI shielding material. Pd(II) was adsorbed on a wood surface modified with γ-aminopropyltrihydroxysilane (APTHS) formed by the hydrolysis of γ-aminopropyltriethoxysilane (APTES). After reduction of Pd(II), electroless plating was successfully initiated and an Ni-P coating was deposited on the wood veneer. The activation process and resulting coating were characterized by XPS, SEM-EDS and XRD. The metal deposition, surface resistivity and electromagnetic shielding effectiveness were measured. XPS analysis proved that Pd(II) was bonded to the amino group of APTHS and was reduced to Pd(0). The Ni-P coating was uniform, compact and continuous, and consisted of 3.39 wt.% phosphorus and 96.61 wt.% nickel. XRD analysis indicated that the coating was crystalline, which is thought to be related to the low phosphorus content. The plated birch veneers exhibited electromagnetic shielding effectiveness greater than 60 dB in the frequency range 10 MHz-1.5 GHz.

  11. Field Emission Lamps Prepared with Dip-Coated and Nickel Electroless Plated Carbon Nanotube Cathodes.

    PubMed

    Pu, N W; Youh, M J; Chung, K J; Liu, Y M; Ger, M D

    2015-07-01

    Fabrication and efficiency enhancement of tubal field emission lamps (FELs) using multi-walled carbon nanotubes (MWNTs) as the cathode field emitters were studied. The cathode filaments were prepared by eletrolessly plating a nickel (Ni) film on the cathode made of a 304 stainless steel wire dip-coated with MWNTs. The 304 wire was dip-coated with MWNTs and nano-sized Pd catalyst in a solution, and then eletrolessly plated with Ni to form an MWNT-embedded composite film. The MWNTs embedded in Ni not only had better adhesion but also exhibited a higher FE threshold voltage, which is beneficial to our FEL system and can increase the luminous efficiency of the anode phosphor. Our results show that the FE cathode prepared by dipping three times in a solution containing 400 ppm Pd nano-catalysts and 0.2 wt.% MWNTs and then eletrolessly plating a Ni film at a deposition temperature of 60 °C, pH value of 5, and deposition time of 7 min has the best FE uniformity and efficiency. Its emission current can stay as low as 2.5 mA at a high applied voltage of 7 kV, which conforms to the high-voltage-and-low-current requirement of the P22 phosphor and can therefore maximize the luminous efficiency of our FEL. We found that the MWNT cathodes prepared by this approach are suitable for making high-efficiency FELs. PMID:26373085

  12. 78 FR 19734 - Diffusion-Annealed, Nickel-Plated Steel Flat-Rolled Products From Japan; Institution of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-02

    .... Please consult the Commission's rules, as amended, 76 FR 61937 (Oct. 6, 2011) and the Commission's Handbook on Filing Procedures, 76 FR 62092 (Oct. 6, 2011), available on the Commission's Web site at http... COMMISSION Diffusion-Annealed, Nickel-Plated Steel Flat-Rolled Products From Japan; Institution...

  13. 78 FR 69371 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-19

    ...-Rolled Steel Products From Japan: Initiation of Antidumping Duty Investigation, 78 FR 23905 (April 23... Countervailing Duty Investigations, 76 FR 61042 (October 3, 2011). All Others Rate Section 735(c)(5)(A) of the... International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From...

  14. Diffusion bonding of a superplastic Inconel 718SPF superalloy by electroless nickel plating

    SciTech Connect

    Yeh, M.S.; Chang, C.B.; Chuang, T.H.

    2000-02-01

    Although intimate contact can be obtained for diffusion bonding of a superplastic Inconel 718SPF superalloy under a low pressure of 7 MPa, the precipitates formed at the interface retarded achievement of a sound joint. The shear strength was only 41.5 MPa for an overlap length of 12 T (T = 1.3 mm, sheet thickness). The diffusion bondability of t his Inconel 718SPF superalloy was enhanced by electroless nickel plating. In this situation, the bonding shear strength increased to 70.4 MPa for the same overlap length of 12 T under the same bonding condition, regardless of the roughness of the surface to be bonded. Upon decreasing the overlap length from 12 to 6T, the bonding strength remained constant.

  15. Super capacitance properties of SnO2 coated nickel/silicon microchannel plates

    NASA Astrophysics Data System (ADS)

    Hui, Keshuang; Zhu, Yiping; Xu, Shaohui; Wang, Lianwei; Chu, Paul K.

    2013-12-01

    Supercapacitor is achieved by combining tin oxide with three dimensional silicon microchannel plates (Si-MCPs) deposited with nickel film. Electro deposition is applied to deposit the tin oxide on the Ni/Si-MCPs structure followed by sintering at 450°C. The structure and morphology of the samples are characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The electrochemical properties are investigated in 1 M Na2SO4 solution by cyclic voltammetry, galvanostatic charging-discharging, and electrochemical impedance spectroscopy. The highest specific capacitance of 0.814 F/cm2 (171.37 F/g) is achieved from the sample deposited for 2 h followed by sintering for 2 h.

  16. Effect of substrate temperature on the structural properties of magnetron sputtered titanium nitride thin films with brush plated nickel interlayer on mild steel

    NASA Astrophysics Data System (ADS)

    Subramanian, B.; Ashok, K.; Jayachandran, M.

    2008-12-01

    Thin films of titanium nitride (TiN) were prepared on mild steel (MS) by a physical vapor deposition (PVD) method namely direct current reactive magnetron sputtering. With the aim of improving the adhesion of TiN layer an additional Nickel interlayer was brush plated on the steel substrates prior to TiN film formation. The phase has been identified with X-ray diffraction (XRD) analysis, and the results show that the prominent peaks observed in the diffraction patterns correspond to the (1 1 1), (2 0 0) and (2 2 2) planes of TiN. Cross-sectional SEM indicated the presence of dense columnar structure. The mechanical properties (modulus and hardness) of these films were characterized by nanoindentation.

  17. Characterization and Properties of Electroless Nickel Plated Poly (ethylene terephthalate) Nonwoven Fabric Enhanced by Dielectric Barrier Discharge Plasma Pretreatment

    NASA Astrophysics Data System (ADS)

    Geng, Yamin; Lu, Canhui; Liang, Mei; Zhang, Wei

    2010-12-01

    In order to develop a more economical pretreatment method for electroless nickel plating, a dielectric barrier discharge (DBD) plasma at atmospheric pressure was used to improve the hydrophilicity and adhesion of poly (ethylene terephthalate) (PET) nonwoven fabric. The properties of the PET nonwoven fabric including its liquid absorptive capacity (WA), aging behavior, surface chemical composition, morphology of the surface, adhesion strength, surface electrical resistivity and electromagnetic interference (EMI)- shielding effectiveness (SE) were studied. The liquid absorptive capacity (WA) increased due to the incorporation of oxygen-containing and nitrogen-containing functional groups on the surface of PET nonwoven fabric after DBD air-plasma treatment. The surface morphology of the nonwoven fibers became rougher after plasma treatment. Therefore, the surface was more prone to absorb tin sensitizer and palladium catalyst to form an active layer for the deposition of electroless nickel. SEM and X-ray diffraction (XRD) measurements indicated that a uniform coating of nickel was formed on the PET nonwoven fabric. The average EMI-SE of Ni-plating of PET nonwoven fabric maintained a relatively stable value (38.2 dB to 37.3 dB) in a frequency range of 50 MHz to 1500 MHz. It is concluded that DBD is feasible for pretreatment of nonwoven fabric for electroless nickel plating to prepare functional material with good EMI-SE properties.

  18. Hard X-ray imaging of Cyg X-1 using balloon borne Fresnel Zone plates imager

    NASA Astrophysics Data System (ADS)

    Manchanda, R. K.

    Imaging in hard X-rays above 20 keV is a well known technological challenge. Coded aperture mask have been used in the past, but these require position sensitive detectors. However, the scintillation counters which form the bulk of hard X-ray detectors as these offer high detection efficiency, do not have intrinsic position sensitivity. Pixilated solid state detectors CZT and CdTe are being developed as the detectors for imaging telescope with coded mask. Alternatively, a combination of Fresnel Zone Plates (FZP) can also be used for imaging in the hard X-ray band. We have developed a new imaging telescope using a pair of tungsten FZP and tiny hard X-ray imager, made with thin NaI(Tl) viewed by a position sensitive photomultiplier. The instrument was launched as a piggyback on the Large Area Scintillation counter Experiment (LASE) in a balloon flight conducted on April 25, 2008 and reached a ceiling altitude 2.8 mb. Cyg X-1, was observed during the flight to study the imaging efficacy of FZP imager. This paper describes the details of the experiment, digital reconstruction of the imaged data.

  19. Hard-x-ray microscopy with Fresnel zone plates reaches 40 nm Rayleigh resolution

    SciTech Connect

    Chu, Y. S.; Yi, J. M.; De Carlo, F.; Shen, Q.; Lee, Wah-Keat; Wu, H. J.; Wang, C. L.; Wang, J. Y.; Liu, C. J.; Wang, C. H.; Wu, S. R.; Chien, C. C.; Hwu, Y.; Tkachuk, A.; Yun, W.; Feser, M.; Liang, K. S.; Yang, C. S.; Je, J. H.; Margaritondo, G.

    2008-03-10

    Substantial improvements in the nanofabrication and characteristics of gold Fresnel zone plates yielded unprecedented resolution levels in hard-x-ray microscopy. Tests performed on a variety of specimens with 8-10 keV photons demonstrated a first-order lateral resolution below 40 nm based on the Rayleigh criterion. Combined with the use of a phase contrast technique, this makes it possible to view features in the 30 nm range; good-quality images can be obtained at video rate, down to 50 ms/frame. The important repercussions on materials science, nanotechnology, and the life sciences are discussed.

  20. Towards multi-order hard X-ray imaging with multilayer zone plates

    PubMed Central

    Osterhoff, Markus; Eberl, Christian; Döring, Florian; Wilke, Robin N.; Wallentin, Jesper; Krebs, Hans-Ulrich; Sprung, Michael; Salditt, Tim

    2015-01-01

    This article describes holographic imaging experiments using a hard X-ray multilayer zone plate (MZP) with an outermost zone width of 10 nm at a photon energy of 18 keV. An order-sorting aperture (OSA) is omitted and emulated during data analysis by a ‘software OSA’. Scanning transmission X-ray microscopy usually carried out in the focal plane is generalized to the holographic regime. The MZP focus is characterized by a three-plane phase-retrieval algorithm to an FWHM of 10 nm. PMID:26089748

  1. Direct-write X-ray lithography using a hard X-ray Fresnel zone plate.

    PubMed

    Lee, Su Yong; Noh, Do Young; Lee, Hae Cheol; Yu, Chung-Jong; Hwu, Yeukuang; Kang, Hyon Chol

    2015-05-01

    Results are reported of direct-write X-ray lithography using a hard X-ray beam focused by a Fresnel zone plate with an outermost zone width of 40 nm. An X-ray beam at 7.5 keV focused to a nano-spot was employed to write arbitrary patterns on a photoresist thin film with a resolution better than 25 nm. The resulting pattern dimension depended significantly on the kind of underlying substrate, which was attributed to the lateral spread of electrons generated during X-ray irradiation. The proximity effect originated from the diffuse scattering near the focus and electron blur was also observed, which led to an increase in pattern dimension. Since focusing hard X-rays to below a 10 nm spot is currently available, the direct-write hard X-ray lithography developed in this work has the potential to be a promising future lithographic method. PMID:25931097

  2. Qualification Testing of General Electric 50 Ah Nickel-Cadmium Cells with New Separator and New Positive Plate Processing

    NASA Technical Reports Server (NTRS)

    Morrow, G. W.

    1986-01-01

    Forty-two 50 Ah aerospace nickel-cadmium cells were delivered to Goddard Space Flight Center (GSFC) by General Electric (GE) in February, 1985, for the purpose of evaluating and qualifying a new nylon separator material Pellon 2536, and the new GE Positive Plate Nickel Attack Control Passivation process. Testing began in May, 1985, at the Naval Weapons Support Center (NWSC) in Crane, Indiana with standard initial evaluation tests. Life cycling in both Low Earth Orbit (LEO) and Geosynchronous Orbit (GEO) began in July, 1985, with approximately 1200 LEO cycles complete at this writting. Early test results show that cells with positive plate passivation exhibit higher than normal charge voltage characteristics. Other aspects of performance were nominal.

  3. Role of electroless nickel diffusion barrier on the combinatorial plating characteristics of dense Pd/Ni/PSS composite membranes

    NASA Astrophysics Data System (ADS)

    Pujari, Murali; Agarwal, Amrita; Uppaluri, Ramgopal; Verma, Anil

    2014-06-01

    This work addresses the combinatorial plating characteristics of dense Pd/Ni/porous stainless steel (PSS) composite membranes in comparison with Pd/PSS membranes. While Pd/PSS membranes were fabricated using 0.1 μm nominal pore size PSS supports, Pd/Ni/PSS membranes were fabricated using 0.5 and 0.1 μm nominal pore size PSS supports. Both Ni and Pd films were deposited using an identified novel electroless plating process that characterizes the optimal utilization of surfactant, sonication and reducing agent contacting pattern in Pd electroless plating baths. It was observed that the combinatorial plating characteristics for Pd/Ni/PSS membranes were significantly different and poorer in comparison with those obtained for the Pd/PSS membranes. In summary, it has been inferred that the introduction of nickel interdiffusion barrier was not fruitful to reduce the critical thickness of dense Pd film without jeopardizing upon the pore densification.

  4. Simple Fabrication of Nickel Micropatterning under Ambient Condition: Use of Pen-Type Nanolithography and Electroless Plating

    NASA Astrophysics Data System (ADS)

    Onoue, Miki; Ushijima, Hirobumi

    2012-06-01

    Recently, the research and development of printed electronics has been expanded. Patterning of various materials is required to fabricate many electronic devices by the printing technique. Nickel patterning, for instance, is the subject matter of condensers. In this study, we demonstrated (1) catalytic Pd patterning by fountain-pen nanolithography (FPN) and (2) the preparation of Ni micropatterns by Ni electroless plating. The FPN is one of the pen-type nanolithography techniques and it can yield microsize patterns.

  5. Sensitive and simple flow injection analysis of formaldehyde using an activated barrel plating nickel electrode.

    PubMed

    Chen, Pei-Yen; Yangi, Hsueh-Hui; Zen, Jyh-Myng; Shih, Ying

    2011-01-01

    A flow injection analysis coupled with electrochemical detection at an activated barrel plating nickel electrode (Ni-BPE) was developed as a sensitive, simple, and low-cost formaldehyde sensor. The mechanism of Ni-BPE toward the electrocatalytic oxidation of formaldehyde in alkaline medium at ambient temperature was proposed to be based on the electrocatalytic oxidation of formaldehyde by Ni(III)O(OH) species. Under the optimized conditions (flow rate = 1.2 mL/min; detection potential = +0.5 V versus Ag/AgCl), a good linearity in the window of 0.037 to 10 microg/mL formaldehyde was observed, and the LOD of 0.23 microg/L was calculated. The RSDs of intraday (n = 10) and interday (n = 6) replicate measurements of 0.185-5 microg/mL formaldehyde ranged from 1.45 to 3.60%, indicating good reproducibility of the proposed method. The proposed method was successfully applied to the determination of formaldehyde in commercial nail polish samples and a drinking water sample. PMID:22165025

  6. Nickel

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The agricultural significance of nickel (Ni) is becoming increasingly apparent; yet, relative few farmers, growers, specialists or researchers know much about its function in crops, nor symptoms of deficiency or toxicity. The body of knowledge is reviewed regarding Ni’s background, uptake, transloc...

  7. Effect of dry cryogenic treatment on Vickers hardness and wear resistance of new martensitic shape memory nickel-titanium alloy

    PubMed Central

    Vinothkumar, Thilla Sekar; Kandaswamy, Deivanayagam; Prabhakaran, Gopalakrishnan; Rajadurai, Arunachalam

    2015-01-01

    Objectives: The aim of this study is to investigate the role of dry cryogenic treatment (CT) temperature and time on the Vickers hardness and wear resistance of new martensitic shape memory (SM) nickel-titanium (NiTi) alloy. The null hypothesis tested was that there is no difference in Vickers hardness and wear resistance between SM NiTi alloys following CT under two soaking temperatures and times. Materials and Methods: The composition and the phase transformation behavior of the alloy were examined by X-ray energy dispersive spectroscopy and differential scanning calorimetry, respectively. Fifteen cylindrical specimens and 50 sheet specimens were subjected to different CT conditions: Deep cryogenic treatment (DCT) 24 group: −185°C, 24 h; DCT six group: −185°C, 6 h; shallow cryogenic treatment (SCT) 24 group: −80°C, 24 h; SCT six group: −80°C, 6 h; and control group. Wear resistance was assessed from weight loss before and after reciprocatory wet sliding wear. Results: The as-received SM NiTi alloy contained 50.8 wt% nickel and possessed austenite finish temperature (Af) of 45.76°C. Reduction in Vickers hardness of specimens in DCT 24 group was highly significant (P < 0.01; Tukey's honest significant difference [HSD]). The weight loss was significantly higher in DCT 24 group (P < 0.05; Tukey's HSD). Conclusion: Deep dry CT with 24 h soaking period significantly reduces the hardness and wear resistance of SM NiTi alloy. PMID:26929689

  8. Microstructure and hardness of hollow cathode discharge ion-plated titanium nitride film

    SciTech Connect

    Chen, C.T.; Song, Y.C.; Yu, G.P.; Huang, J.H.

    1998-06-01

    Titanium nitride (TiN) films were deposited on 304 stainless steel substrate by hollow cathode discharge (HCD) ion-plating technique. The preferred orientation and microstructure were studied by x-ray diffraction (XRD) and transmission electron microscopy (TEM), respectively. Microhardness of the TiN film was measured and correlated to the microstructure and preferred orientation. The results of TEM study showed that the microstructure of TiN film contains grains with nanometer scale. As the film thickness increases, the grain size of TiN increases. The x-ray results show that TiN(111) is the major preferred orientation of the film. The hardness of TiN film is primarily contributed from TiN(111) preferred orientation.

  9. Nanofocusing of hard X-ray free electron laser pulses using diamond based Fresnel zone plates

    NASA Astrophysics Data System (ADS)

    David, C.; Gorelick, S.; Rutishauser, S.; Krzywinski, J.; Vila-Comamala, J.; Guzenko, V. A.; Bunk, O.; Färm, E.; Ritala, M.; Cammarata, M.; Fritz, D. M.; Barrett, R.; Samoylova, L.; Grünert, J.; Sinn, H.

    2011-08-01

    A growing number of X-ray sources based on the free-electron laser (XFEL) principle are presently under construction or have recently started operation. The intense, ultrashort pulses of these sources will enable new insights in many different fields of science. A key problem is to provide x-ray optical elements capable of collecting the largest possible fraction of the radiation and to focus into the smallest possible focus. As a key step towards this goal, we demonstrate here the first nanofocusing of hard XFEL pulses. We developed diamond based Fresnel zone plates capable of withstanding the full beam of the world's most powerful x-ray laser. Using an imprint technique, we measured the focal spot size, which was limited to 320 nm FWHM by the spectral band width of the source. A peak power density in the focal spot of 4×1017 W/cm2 was obtained at 70 fs pulse length.

  10. Nanofocusing of hard X-ray free electron laser pulses using diamond based Fresnel zone plates.

    PubMed

    David, C; Gorelick, S; Rutishauser, S; Krzywinski, J; Vila-Comamala, J; Guzenko, V A; Bunk, O; Färm, E; Ritala, M; Cammarata, M; Fritz, D M; Barrett, R; Samoylova, L; Grünert, J; Sinn, H

    2011-01-01

    A growing number of X-ray sources based on the free-electron laser (XFEL) principle are presently under construction or have recently started operation. The intense, ultrashort pulses of these sources will enable new insights in many different fields of science. A key problem is to provide x-ray optical elements capable of collecting the largest possible fraction of the radiation and to focus into the smallest possible focus. As a key step towards this goal, we demonstrate here the first nanofocusing of hard XFEL pulses. We developed diamond based Fresnel zone plates capable of withstanding the full beam of the world's most powerful x-ray laser. Using an imprint technique, we measured the focal spot size, which was limited to 320 nm FWHM by the spectral band width of the source. A peak power density in the focal spot of 4×10(17)W/cm(2) was obtained at 70 fs pulse length. PMID:22355576

  11. Upgrading multilayer zone plate technology for hard x-ray focusing

    NASA Astrophysics Data System (ADS)

    Hirotomo, Toshiki; Takano, Hidekazu; Sumida, Kazuhiro; Koyama, Takahisa; Konishi, Shigeki; Ichimaru, Satoshi; Ohchi, Tadayuki; Takenaka, Hisataka; Tsusaka, Yoshiyuki; Kagoshima, Yasushi

    2016-01-01

    Multilayer zone plate (MZP) technology for hard X-ray focusing was upgraded and its focusing performance was evaluated using 20-keV X-rays at the synchrotron beamline (BL24XU) of SPring-8. The MZP consists of MoSi2 and Si layers alternately deposited on a glass fiber by magnetron sputtering so that all zone boundaries satisfy the Fresnel zone configuration. The focused beam was evaluated using knife-edge scanning in which the measured intensity distribution is identical to the line spread function (LSF) in the focal plane. The focused beamsize of about 30 nm was estimated by oscillation peaks observed in the measured LSF according to Rayleigh's criterion.

  12. CURRENT AND EMERGING TECHNOLOGIES FOR EXTENDING THE LIFETIME OF ELECTROLESS NICKEL PLATING BATHS

    EPA Science Inventory

    The waste treatment and rejuvenation of spent electroless nickel baths has attracted a considerable amount of interest from electroplating shops, electroless nickel suppliers, universities and regulatory agencies due to the finite life of the baths and the associated waste that t...

  13. Qualification testing of General Electric 50 Ah nickel-cadmium cells with Pellon 2536 separator and passivated positive plates

    NASA Technical Reports Server (NTRS)

    Morrow, George W.

    1987-01-01

    Forty-two 50 Ah nickel-cadmium cells were delivered to the Goddard Space Flight Center (GSFC) by General Electric (GE) in February, 1985 for the purpose of evaluating and qualifying a nonwoven nylon separator material, Pellon 2536, and the GE positive plate nickel attack control gas passivation process. Testing began May, 1985 at the Naval Weapons Support Center (NWSC) in Crane, Indiana with GSFC standard initial evaluation tests. Life cycling in both Low Earth Orbit (LEO) and Geosynchronous Orbit (GEO) began in July, 1985 with approximately 6500 LEO cycles and three GEO eclipse seasons completed. After early problems in maintaining test pack temperature control, all packs are performing well but are exhibiting higher than normal charge voltage characteristics.

  14. Castability and surface hardness of titanium cast plates obtained from experimental phosphate-bonded silica investment molds.

    PubMed

    Takahashi, J; Zhang, J Z; Okazaki, M

    1993-12-01

    The effect of 12 different experimental compositions of phosphate-bonded SiO2 investments was examined on cast pure titanium. The mold temperature was 600 degrees C and the casting was conducted with an argon-arc melting and pressure casting machine. Castability was evaluated by the volume of casting porosity, which was calculated from the volume of wax pattern (15 mm x 15 mm x 1.5 mm), the weight of cast plate and the specific density of pure titanium. The existence of inner casting porosities was confirmed by an X-ray non-destructive inspection instrument. Cast plates made in molds with cristobalite had significantly lower castability and higher surface hardness than those in molds with quartz as a refractory material. Cast plates in molds (quartz-cristobalite mixtures) with 20% binder had lower surface hardness and fewer casting porosities than those in molds with 10% binder. PMID:8004919

  15. High energy muon induced radioactive nuclides in nickel plate and its use for 2-D muon-beam image profile

    NASA Astrophysics Data System (ADS)

    Kurebayashi, Y.; Sakurai, H.; Takahashi, Y.; Doshita, N.; Kikuchi, S.; Tokanai, F.; Horiuchi, K.; Tajima, Y.; Oe, T.; Sato, T.; Gunji, S.; Inui, E.; Kondo, K.; Iwata, N.; Sasaki, N.; Matsuzaki, H.; Kunieda, S.

    2015-11-01

    Target materials were exposed to a muon beam with an energy of 160 GeV/c at the COMPASS experiment line in CERN-SPS to measure the production cross-sections for muon-induced radionuclides. A muon imager containing four nickel plates, each measuring 100 mm×100 mm, exposed to the IP plate successfully detected the muon beam image during an irradiation period of 33 days. The contrasting density rate of the nickel plate was (5.2±0.7)×10-9 PSL/muon per one-day exposure to IP. The image measured 122 mm and 174 mm in horizontal and vertical lengths, respectively, in relation to the surface of the base, indicating that 50±6% of the muon beam flux is confined to an area of 18% of the whole muon beam. The number of muons estimated from the PSL value in the total beam image area (0.81±0.1)×1013 was comparable to the total muon counts of the ion-chamber at the M2 beam line in the CERN-SPS. The production cross-sections of Cr-51, Mn-54, Co-56, Co-57, and Co-58 in nickel were 0.19±0.08, 0.34±0.06, 0.5±0.05, 3.44±0.07, 0.4±0.03 in the unit of mb, respectively, reducing muon associated particles effects. They are approximately 10 times smaller than that a proceeding study by Heisinger et al.

  16. Nanofocusing of hard X-ray free electron laser pulses using diamond based Fresnel zone plates

    PubMed Central

    David, C.; Gorelick, S.; Rutishauser, S.; Krzywinski, J.; Vila-Comamala, J.; Guzenko, V. A.; Bunk, O.; Färm, E.; Ritala, M.; Cammarata, M.; Fritz, D. M.; Barrett, R.; Samoylova, L.; Grünert, J.; Sinn, H.

    2011-01-01

    A growing number of X-ray sources based on the free-electron laser (XFEL) principle are presently under construction or have recently started operation. The intense, ultrashort pulses of these sources will enable new insights in many different fields of science. A key problem is to provide x-ray optical elements capable of collecting the largest possible fraction of the radiation and to focus into the smallest possible focus. As a key step towards this goal, we demonstrate here the first nanofocusing of hard XFEL pulses. We developed diamond based Fresnel zone plates capable of withstanding the full beam of the world's most powerful x-ray laser. Using an imprint technique, we measured the focal spot size, which was limited to 320 nm FWHM by the spectral band width of the source. A peak power density in the focal spot of 4×1017 W/cm2 was obtained at 70 fs pulse length. PMID:22355576

  17. Influence of process parameters on rolling-contact-fatigue life of ion plated nickel-copper-silver lubrication

    SciTech Connect

    Danyluk, Mike; Dhingra, Anoop

    2012-05-15

    In this paper, we present a connection between argon ion flux, element-mixing, and rolling contact fatigue (RCF) life of a thin film nickel-copper-silver lubricant on ball bearings. The film is deposited on the balls using an ion plating process and tested for RCF in high vacuum. The ion flux is measured using a Langmuir probe and the plane stress within the film during deposition is calculated using a thin film model. Experiments reveal that there is an inverse relationship between ion flux and RCF life for most deposition voltage and pressure combinations tested, specifically, 15.5-18.5 mTorr and 1.5-3.5 kV. For voltages up to 2.5 kV, RCF life decreases as ion flux increases due to increased compressive stress within the film, reaching as high as 2.6 GPa. For voltages between 2.5 and 3.5 kV, interlayer mixing of nickel and copper with the silver layer reduces RCF life due to contamination, even as ion flux and corresponding film compressive stress are reduced. A Monte Carlo-based simulation tool, SRIM is used to track collision cascades of the argon ions and metal atoms within the coating layers. At process voltages above 2.5 kV we observe elemental mixing of copper and nickel with the silver layer using Auger electron spectroscopy of coated steel and Si{sub 3}N{sub 4} balls. The authors conclude that an ion flux greater than 5.0 x 10{sup 14} cm{sup -2} s{sup -1} leads to reduced RCF life due to high film stress. In addition, process voltages greater than 2.5 kV also reduce RCF life due to contamination and interlayer mixing of nickel and copper within the silver layer.

  18. Zone-doubled Fresnel zone plates for high-resolution hard X-ray full-field transmission microscopy

    PubMed Central

    Vila-Comamala, Joan; Pan, Yongsheng; Lombardo, Jeffrey J.; Harris, William M.; Chiu, Wilson K. S.; David, Christian; Wang, Yuxin

    2012-01-01

    Full-field transmission X-ray microscopy is a unique non-destructive technique for three-dimensional imaging of specimens at the nanometer scale. Here, the use of zone-doubled Fresnel zone plates to achieve a spatial resolution better than 20 nm in the hard X-ray regime (8–10 keV) is reported. By obtaining a tomographic reconstruction of a Ni/YSZ solid-oxide fuel cell, the feasibility of performing three-dimensional imaging of scientifically relevant samples using such high-spatial-resolution Fresnel zone plates is demonstrated. PMID:22898949

  19. Large-Scale Evaluation of Nickel Aluminide Rools In A Heat-Treat Furnace at Bethlehem Steel's (now ISG) Burns Harbor Plate Mill

    SciTech Connect

    John Mengel; Anthony Martocci; Larry Fabina; RObert Petrusha; Ronald Chango

    2003-09-01

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry, Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system.

  20. Study of high performance alloy electroforming. [nickel manganese and nickel cobalt manganese alloys

    NASA Technical Reports Server (NTRS)

    Malone, G. A.

    1984-01-01

    Nickel-manganese alloy electrodeposits from an electrolyte containing more manganese ion than previously used is being evaluated at two bath operating temperatures with a great variety of pulse plating conditions. Saccharine was added as a stress reducing agent for the electroforming of several of the samples with highest manganese content. All specimens for mechanical property testing have been produced but are not through the various heat treatments as yet. One of the heat treatment will be at 343 C (650 F), the temperature at which the MCC outer electroformed nickel shell is stress relieved. A number of retainer specimens from prior work have been tested for hardness before and after heat treatment. There appears to be a fairly good correlation between hardness and mechanical properties. Comparison of representative mechanical properties with hardnesses are made for nickel-manganese electrodeposits and nickel-cobalt-manganese deposits.

  1. Study on micro-hardness of electroless composite plating of Ni-P with SiC Nano-particles

    NASA Astrophysics Data System (ADS)

    Sun, Yong; Zhang, Zhaoguo; Li, Jiamin; Xu, Donghui

    2007-07-01

    In this paper, a Ni-P electroless composite coating containing nano SiC particles was produced. The wearability of the composite coating was studied. Temperature, PH of the plating liquid and the concentration of SiC nanoparticles in the plating liquid were taken as parameters and the experiment with three factors and five levels was designed through the method of quadratic orthogonal rotation combination. SiC nanoparticles were dispersed by ultrasonic. The influence of the testing parameters on the hardness of the coating was studied intensively. The optimal parameters were obtained when the temperature is 86+/-1°C, PH is 6+/-0.5 and the concentration of SiC nanoparticles is 6g/L. The maximal hardness of the coating is over 1700HV after heat treatment.

  2. Standard specification for nickel-chromium-iron-molybdenum-copper alloy plate, sheet, and strip. ASTM standard

    SciTech Connect

    1998-02-01

    This specification is under the jurisdiction of ASTM Committee B-2 on Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee B02.07 on Refined Nickel and Cobalt and Their Alloys. Current edition approved Apr. 10, 1997 and published February 1998. Originally published as B 582-73. Last previous edition was B 582-92.

  3. Standard specification for nickel-molybdenum alloy plate, sheet, and strip. ASTM standard

    SciTech Connect

    1998-11-01

    This specification is under the jurisdiction of ASTM Committee B-2 on Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee B02.07 on Refined Nickel and Cobalt and Their Alloys. Current edition approved Oct. 10, 1998 and published November 1998. Originally published as B 333-58T. Last previous edition was B 333-95a.

  4. Standard specification for nickel-molybdenum alloy plate, sheet, and strip. ASTM standard

    SciTech Connect

    1998-02-01

    This specification is under the jurisdiction of ASTM Committee B-2 on Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee B02.07 on Refined Nickel and Cobalt and Their Alloys. Current edition approved Apr. 10, 1997. Published February 1998. Originally published as B 333-58T. Last previous edition B 333-95a.

  5. Development of a prototype nickel optic for the Constellation-X hard x-ray telescope: III

    NASA Astrophysics Data System (ADS)

    Romaine, S.; Basso, S.; Bruni, R. J.; Burkert, W.; Citterio, O.; Conti, G.; Engelhaupt, D.; Freyberg, M. J.; Ghigo, M.; Gorenstein, P.; Gubarev, M.; Hartner, G.; Mazzoleni, F.; O'Dell, S.; Pareschi, G.; Ramsey, B. D.; Speegle, C.; Spiga, D.

    2005-08-01

    The Constellation-X (Con-X) mission planned for launch in 2015, will feature an array of Hard X-ray telescopes (HXT) with a total collecting area greater than 1500 cm2 at 40 keV. Two technologies are being investigated for the optics of these telescopes, including multilayer coated Electroformed-Nickel-Replicated (ENR) shells. The attraction of the ENR process is that the resulting full-shell optics are inherently stable and offer the prospect of better angular resolution which results in lower background and higher instrument sensitivity. We are building a prototype HXT mirror module using an ENR process to fabricate the individual shells. This prototype consists of 5 shells with diameters ranging from 150 mm to 280 mm with a length of 426 mm. The innermost of these will be coated with iridium, while the remainder will be coated with graded d-spaced W/Si multilayers. Parts I and II of this work were presented at the SPIE meetings in 2003 and 2004. This paper presents a progress update and focuses on accomplishments during this past year. In particular, we will present results from full illumination X-ray tests of multilayer coated shells, taken at the MPE-Panter X-ray facility.

  6. Development of a prototype nickel optic for the Constellation-X hard x-ray telescope: IV

    NASA Astrophysics Data System (ADS)

    Romaine, S.; Basso, S.; Bruni, R. J.; Burkert, W.; Citterio, O.; Conti, G.; Engelhaupt, D.; Freyberg, M. J.; Ghigo, M.; Gorenstein, P.; Gubarev, M.; Hartner, G.; Mazzoleni, F.; O'Dell, S.; Pareschi, G.; Ramsey, B. D.; Speegle, C.; Spiga, D.

    2006-06-01

    The Constellation-X mission planned for launch in 2015-2020 timeframe, will feature an array of Hard X-ray telescopes (HXT) with a total collecting area greater than 1500 cm2 at 40 keV. Two technologies are being investigated for the optics of these telescopes, one of which is multilayer-coated Electroformed-Nickel-Replicated (ENR) shells. The attraction of the ENR process is that the resulting full-shell optics are inherently stable and offer the prospect of better angular resolution which results in lower background and higher instrument sensitivity. We are building a prototype HXT mirror module using an ENR process to fabricate the individual shells. This prototype consists of 5 shells with diameters ranging from 15 cm to 28 cm with a length of 42.6 cm. The innermost of these will be coated with iridium, while the remainder will be coated with graded d-spaced W/Si multilayers. The assembly structure has been completed and last year we reported on full beam illumination results from the first test shell mounted in this structure. We have now fabricated and coated two (15 cm and 23 cm diameter) 100 micron thick shells which have been aligned and mounted. This paper presents the results of full beam illumination X-ray tests, taken at MPE-Panter. The HEW of the individual shells will be discussed, in addition to results from the full two shell optic test.

  7. AS04-AS02-133 Electroformed-Nickel Hard-X-Ray Optic Development at NASA/MSFC

    NASA Technical Reports Server (NTRS)

    Ramsey, Brian; Eisner, Ron; Engelhaupt, Darell; Gubarev, Mikhail; Kolodziejczak, Jeffrey; ODell, Stephen; Speegle, Chet; Weisskopf, Martin

    2004-01-01

    We are developing the nickel electroforming process to fabricate high-quality mirrors for the region. Two applications for these optics are a balloon-borne payload, termed HERO, and a hard-X-ray telescope module for consideration for the Constellation-X mission. In the formation on shells, of 15 arcsec angular resolution, will provide over 200 sq cm of effective collecting area unprecedented sensitivity in the 20-75 keV region. A first flight of a partial payload, feature approximately 1/4 of the total collecting area, is scheduled for the Spring of 2004. In the Co-application, two mirror shells, of diameters 150 and 230 mm, are being fabricated. This is particularly challenging as high angular resolution must be maintained with shells of only 1 mm thickness (driven by the tight weight budget for the mission). Further, the shells must be low (less than 5 A on sub-micron spatial scales) to permit efficient use of planned multilayer coatings which must release cleanly from their forming mandrels without any surface degradation.

  8. Nickel-plating for active metal dissolution resistance in molten fluoride salts

    NASA Astrophysics Data System (ADS)

    Olson, Luke; Sridharan, Kumar; Anderson, Mark; Allen, Todd

    2011-04-01

    Ni electroplating of Incoloy-800H was investigated with the goal of mitigating Cr dissolution from this alloy into molten 46.5%LiF-11.5%NaF-42%KF eutectic salt, commonly referred to as FLiNaK. Tests were conducted in graphite crucibles at a molten salt temperature of 850 °C. The crucible material graphite accelerates the corrosion process due to the large activity difference between the graphite and the alloy. For the purposes of providing a baseline for this study, un-plated Incoloy-800H and a nearly pure Ni-alloy, Ni-201 were also tested. Results indicate that Ni-plating has the potential to significantly improve the corrosion resistance of Incoloy-800H in molten fluoride salts. Diffusion of Cr from the alloy through the Ni-plating does occur and if the Ni-plating is thin enough this Cr eventually dissolves into the molten salt. The post-corrosion test microstructure of the Ni-plating, particularly void formation was also observed to depend on the plating thickness. Diffusion anneals in a helium environment of Ni-plated Incoloy-800H and an Fe-Ni-Cr model alloy were also investigated to understand Cr diffusion through the Ni-plating. Further enhancements in the efficacy of the Ni-plating as a protective barrier against Cr dissolution from the alloy into molten fluoride salts can be achieved by thermally forming a Cr 2O 3 barrier film on the surface of the alloy prior to Ni electroplating.

  9. Interlaminar and ductile characteristics of carbon fibers-reinforced plastics produced by nanoscaled electroless nickel plating on carbon fiber surfaces.

    PubMed

    Park, Soo-Jin; Jang, Yu-Sin; Rhee, Kyong-Yop

    2002-01-15

    In this work, a new method based on nanoscaled Ni-P alloy coating on carbon fiber surfaces is proposed for the improvement of interfacial properties between fibers and epoxy matrix in a composite system. Fiber surfaces and the mechanical interfacial properties of composites were characterized by atomic absorption spectrophotometer (AAS), scanning electron microscopy (SEM), X-ray photoelectron spectrometry (XPS), interlaminar shear strength (ILSS), and impact strength. Experimental results showed that the O(1s)/C(1s) ratio or Ni and P amounts had been increased as the electroless nickel plating proceeded; the ILSS had also been slightly improved. The impact properties were significantly improved in the presence of Ni-P alloy on carbon fiber surfaces, increasing the ductility of the composites. This was probably due to the effect of substituted Ni-P alloy, leading to an increase of the resistance to the deformation and the crack initiation of the epoxy system. PMID:16290372

  10. Electroless nickel recycling via electrodialysis

    SciTech Connect

    Steffani, C.; Meltzer, M.

    1995-04-01

    Electroless nickel is widely used in the metal finishing industry as a coating. It plates evenly on a variety of surfaces and replicates or enhances the surface finish. It has high hardness and good corrosion resistance and machinability. However, its bath life is limited and it has a tendency to spontaneously plate out on the tank and associated equipment. These problems add to the cost per unit component plated. Also, expensive waste treatment is required before users can dispose of the spent solution. Electroless nickel`s limited bath life is inherent in its chemical make-up. Using hypophosphite as the reducing agent for the nickel ion generates by-products of nickel metal and orthophosphite. When the level of orthophosphite in the solution reaches a high concentration, the reaction slows and finally stops. The bath must be disposed of, and its treatment and replacement costs are high. Metal salts have a tendency to plate out because of the dissolved solids present, and this also makes it necessary to discard the bath. Lawrence Livermore National Laboratory (LLNL) has conducted a study of an electrodialysis process that can reduce both chemical purchases and disposal costs. Electrodialysis employs a membrane, deionized water, and an electromotive potential to separate the orthophosphite and other dissolved solids from the nickel ions. With the aid of the electromotive potential, the dissolved solids migrate across the membrane from the process solution into the water in the recycling unit`s holding cell. This migration lowers the total dissolved solids (TDS) in the process solution and improves plating performance. The dialysis process makes it possible to reuse the bath many times without disposal.

  11. Hardness and microstructural response to thermal annealing of irradiated ASTM A533B class 1 plate steel

    SciTech Connect

    Reinhart, D.E.; Kumar, A.S.; Gelles, D.S.; Hamilton, M.L.; Rosinski, S.T.

    1999-10-01

    Hardness measurements were used to determine the post-irradiation annealing response of A533B class 1 plate steel irradiated to a fluence of 1 {times} 10{sup 19} n/cm{sup 2} (E > 1 MeV) at 150 C. Rockwell hardness measurements indicated that the material had hardened by 6.6 points on the B scale after irradiation. The irradiation induced hardness increase was associated with a decrease in upper shelf energy from 63.4 J to 5-1.8 J and a temperature shift in the Charpy curve at the 41 J level from 115 C to 215 C. Specimens were annealed after irradiation at temperatures of 343 C (650 F), 399 C (750 F), and 454 C (850 F) for durations of up to one week (168 h). Hardness measurements were made to chart recovery of hardness as a function of time and temperature. Specimens annealed at the highest temperature 454 C recovered the fastest, fully recovering within 144 h. Specimens annealed at 399 C recovered completely within 168 h. Specimens annealed at the lowest temperature, 343 C recovered only {approximately}70% after 168 h of annealing. After neutron irradiation, a new feature of black spot damage was found to be superimposed on the unirradiated microstructure. The density of black spots was found to vary from 2.3 {times} 10{sup 15}/cm{sup 3} to 1.1 {times} 10{sup 16}/cm{sup 3} with an average diameter of 2.85 nm. Following annealing at 454 C for 24 h the black spot damage was completely annealed out. It was concluded that the black spot damage was responsible for 70% of the irradiation-induced hardness.

  12. Corrosion properties of pulse-plated zinc-nickel alloy coatings

    SciTech Connect

    Alfantazi, A.M.; Erb, U.

    1996-11-01

    Corrosion properties of pulse-plated Zn-Ni alloy coating on a steel substrate were investigated using the neutral salt-spray test (ASTM B 117-81) and the potentiodynamic polarization technique (ASTM G 5-82). Performance of these alloy coatings with various Ni contents (up to 62 wt%) was compared to that of laboratory-prepared electrodeposited Zn coatings and commercial galvannealed (GA) steel. Results of the neutral salt-spray test indicated corrosion resistance of pulse-plated Zn-Ni alloy coatings was superior to that of the pure Zn and commercial GA coating. The Zn-20 wt% Ni and Zn-14 wt% Ni alloys gave the best protection of the Zn-Ni coatings tested. Potentiodynamic polarization tests confirmed excellent corrosion performance of the 20 wt% Ni alloy

  13. Comparison under a simulated sun of two black-nickel-coated flat-plate solar collectors with a nonselective black-paint-coated collector

    NASA Technical Reports Server (NTRS)

    Simon, F. F.

    1975-01-01

    A performance evaluation was made of two, black nickel coated, flat plate solar collectors. Collector performance was determined under a simulated sun for a wide range of inlet temperatures, including the temperature required for solar powered absorption air conditioning. For a basis of comparison a performance test was made on a traditional, two glass, nonselective, black paint coated, flat plate collector. Performance curves and performance parameters are presented to point out the importance of the design variables which determine an efficient collector. A black nickel coated collector was found to be a good performer at the conditions expected for solar powered absorption air conditioning. This collector attained a thermal efficiency of 50 percent at an inlet temperature of 366 K (200 F) and an incident flux of 946 watts/sq m (300 Btu/hr-sq ft).

  14. Formation of {beta}-nickel hydroxide plate-like structures under mild conditions and their optical properties

    SciTech Connect

    Moura, A.P. de; Lima, R.C.; Paris, E.C.; Li, M.S.; Varela, J.A.; Longo, E.

    2011-10-15

    Nanostructural {beta}-nickel hydroxide ({beta}-Ni(OH){sub 2}) plates were prepared using the microwave-hydrothermal (MH) method at a low temperature and short reaction times. An ammonia solution was employed as the coordinating agent, which reacts with [Ni(H{sub 2}O){sub 6}]{sup 2+} to control the growth of {beta}-Ni(OH){sub 2} nuclei. A trigonal {beta}-Ni(OH){sub 2} single phase was observed by X-ray diffraction (XRD) analyses, and the crystal cell was constructed with structural parameters and atomic coordinates obtained from Rietveld refinement. Field emission scanning electron microscopy (FE-SEM) images revealed that the samples consisted of hexagonal-shaped nanoplates with a different particle size distribution. Broad absorption bands assigned as transitions of Ni{sup 2+} in oxygen octahedral sites were revealed by UV-vis spectra. Photoluminescence (PL) properties observed with a maximum peak centered in the blue-green region were attributed to different defects, which were produced during the nucleation process. We present a growth process scheme of the {beta}-Ni(OH){sub 2} nanoplates. - Graphical abstract: Nanostructural {beta}-Ni(OH){sub 2} crystalline powders were prepared by rapid microwave-hydrothermal method for 1, 8 and 32 min. The hexagonal-shaped nanoplates obtained presented PL emission in the blue-green region and each decomposed component represents a different type of electronic transition, which can be linked to the structural arrangement or surface defects. Highlights: > Ammonia solution to control the growth of {beta}-Ni(OH){sub 2} nuclei. > Regular plates-shape related to crystallization-dissolution-recrystallization. > The surface states and lattice defects generated in growth mechanism of crystals. > Different defects produced in the growth process responsible by photoluminescence. > Each component of photoluminescence curve linked to structural arrangement or surface defects.

  15. Graphical method for predicting life of a rocket thrust chamber with half-hard zirconium-copper liner and electroformed nickel closeout

    NASA Technical Reports Server (NTRS)

    Kasper, H. J.

    1977-01-01

    A method for estimating the life of a regeneratively cooled rocket thrust chamber was developed and is based on the hot-gas wall temperature and the temperature difference between the hot-gas wall and the outside surface of the closeout. This method permits a quick estimate of the life of a thrust chamber when design changes or test-cycle variations are considered. Strain range and life are presented graphically as functions of these temperature parameters for a typical high-performance rocket thrust chamber with a half-hard zirconium-copper liner and an electroformed nickel closeout.

  16. Coating thickness affects surface stress measurement of brush electro-plating nickel coating using Rayleigh wave approach.

    PubMed

    Liu, Bin; Dong, Shiyun; Xu, Binshi; He, Peng

    2012-09-01

    A surface ultrasonic wave approach was presented for measuring surface stress of brush electro-plating nickel coating specimen, and the influence of coating thickness on surface stress measurement was discussed. In this research, two Rayleigh wave transducers with 5MHz frequency were employed to collect Rayleigh wave signals of coating specimen with different static tensile stresses and different coating thickness. The difference in time of flight between two Rayleigh wave signals was determined based on normalized cross correlation function. The influence of stress on propagation velocity of Rayleigh wave and the relationship between the difference in time of flight and tensile stress that corresponded to different coating thickness were discussed. Results indicate that inhomogeneous deformation of coating affects the relationship between the difference in time of flight and tensile stress, velocity of Rayleigh wave propagating in coating specimen increases with coating thickness increasing, and the variation rate reduces of difference in time of flight with tensile stress increasing as coating thickness increases. PMID:22534060

  17. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing

  18. Multilayer on-chip stacked Fresnel zone plates: Hard x-ray fabrication and soft x-ray simulations

    SciTech Connect

    Li, Kenan; Wojcik, Michael J.; Ocola, Leonidas E.; Divan, Ralu; Jacobsen, Chris

    2015-11-01

    Fresnel zone plates are widely used as x-ray nanofocusing optics. To achieve high spatial resolution combined with good focusing efficiency, high aspect ratio nanolithography is required, and one way to achieve that is through multiple e-beam lithography writing steps to achieve on-chip stacking. A two-step writing process producing 50 nm finest zone width at a zone thickness of 1.14 µm for possible hard x-ray applications is shown here. The authors also consider in simulations the case of soft x-ray focusing where the zone thickness might exceed the depth of focus. In this case, the authors compare on-chip stacking with, and without, adjustment of zone positions and show that the offset zones lead to improved focusing efficiency. The simulations were carried out using a multislice propagation method employing Hankel transforms.

  19. In-depth survey report of American Airlines plating facility

    NASA Astrophysics Data System (ADS)

    Mortimer, V. D., Jr.

    1982-12-01

    An in depth survey was conducted at the American Airlines Maintenance and Engineering Center as part of National Institute for Occupational Safety and Health (NIOSH) study evaluating measures to control occupational health hazards associated with the metal plating industry. This American Airlines plating facility, employing approximately 25 workers, is primarily engaged in plating hard chromium, nickel and cadmium on aircraft engine and landing gear parts. Six tanks were studied, including an electroless nickel tank. Area and personal samples for chromium, nickel, cadmium, and cyanide were collected. Ventilation airflow and tank dimensions were measured and data recorded on plating operations. The relationships between air contaminants emitted, local exhaust ventilation flow rate, tank size, and plating activity were evaluated.

  20. Hard X-ray Holographic Microscopy using Refractive Prism and Fresnel Zone Plate Objective

    SciTech Connect

    Suzuki, Yoshio; Takeuchi, Akihisa

    2007-01-19

    Imaging holography in hard x-ray region is realized by combining imaging microscopy with a refractive prism interferometer. The prism is placed behind the back-focal-plane of objective lens in order to configure a wave-front-division interferometer, and a magnified interferogram of object image is generated at an image plane. Spatial resolution of the image hologram is essentially determined by the performance of objective lens. However, speckle noise is a serious problem for fully coherent illumination. We have tried 'asymmetric spatial coherence' to reduce the speckle noise. A synchrotron radiation light source with small coupling constant is very suitable for this purpose. The spatial coherence is sufficiently high in the vertical direction to make an interferogram, and low enough in the horizontal direction to suppress the speckle noise. Preliminary experiments at BL20XU of SPring-8 are shown.

  1. Analysis of residual stress and hardness in regions of pre-manufactured and manual bends in fixation plates for maxillary advancement.

    PubMed

    Araújo, Marcelo Marotta; Lauria, Andrezza; Mendes, Marcelo Breno Meneses; Claro, Ana Paula Rosifini Alves; Claro, Cristiane Aparecida de Assis; Moreira, Roger William Fernandes

    2015-12-01

    The aim of this study was to analyze, through Vickers hardness test and photoelasticity analysis, pre-bent areas, manually bent areas, and areas without bends of 10-mm advancement pre-bent titanium plates (Leibinger system). The work was divided into three groups: group I-region without bend, group II-region of 90° manual bend, and group III-region of 90° pre-fabricated bends. All the materials were evaluated through hardness analysis by the Vickers hardness test, stress analysis by residual images obtained in a polariscope, and photoelastic analysis by reflection during the manual bending. The data obtained from the hardness tests were statistically analyzed using ANOVA and Tukey's tests at a significance level of 5 %. The pre-bent plate (group III) showed hardness means statistically significantly higher (P < 0.05) than those of the other groups (I-region without bends, II-90° manually bent region). Through the study of photoelastic reflection, it was possible to identify that the stress gradually increased, reaching a pink color (1.81 δ / λ), as the bending was performed. A general analysis of the results showed that the bent plate region of pre-bent titanium presented the best results. PMID:25944727

  2. Standard specification for cobalt-chromium-nickel-molybdenum-tungsten alloy (UNS R31233) plate, sheet and strip. ASTM standard

    SciTech Connect

    1998-09-01

    This specification is under the jurisdiction of ASTM Committee B-2 on Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee B02.07 on Refined Nickel and Cobalt, and Alloys Containing Nickel or Cobalt or Both as Principal Constituents. Current edition approved Apr. 10, 1998 and published September 1998. Originally published as B 818-91. Last previous edition was B 818-93.

  3. Standard specification for nickel-iron-chromium-molybdenum alloy (UNS N08320) plate, sheet, and strip. ASTM standard

    SciTech Connect

    1998-09-01

    This specification is under the jurisdiction of ASTM Committee B-2 on Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee B02.07 on Refined Nickel and Cobalt, and Alloys Containing Nickel or Cobalt or Both as Principal Constituents. Current edition approved Apr. 10, 1998 and published September 1998. Originally published as B 620-77. Last previous edition was B 620-93.

  4. Standard specification for nickel-chromium-molybdenum-tungsten alloys (UNS N06110) plate, sheet, and strip. ASTM standard

    SciTech Connect

    1998-10-01

    This specification is under the jurisdiction of ASTM Committee B-2 on Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee B02.07 on Refined Nickel and Cobalt, and Alloys Containing Nickel or Cobalt or Both as Principal Constituents. Current edition approved Apr. 10, 1998 and published October 1998. Originally published as B 755-86. Last previous edition was B 755-93.

  5. Enhanced electrical conductivity and hardness of silver-nickel composites by silver-coated multi-walled carbon nanotubes.

    PubMed

    Lee, Dongmok; Sim, Jeonghyun; Kim, Wonyoung; Moon, Chuldong; Cho, Wookdong; Baik, Seunghyun

    2015-07-24

    We investigated electrical conductivity and Vickers hardness of Ag- and Ni-based composites prepared by powder metallurgy involving spark plasma sintering. The starting composition was Ag:Ni = 61:39 vol%, which provided an electrical conductivity of 3.30 × 10(5) S cm(-1) and a hardness of 1.27 GPa. The addition of bare multi-walled carbon nanotubes (MWNTs, 1.45 vol%) increased hardness (1.31 GPa) but decreased electrical conductivity (2.99 × 10(5) S cm(-1)) and carrier mobility (11 cm(2) V(-1) s(-1)) due to the formation of Ni3C in the interface between the MWNTs and Ni during spark plasma sintering. The formation of Ni3C was prevented by coating the surface of the nanotubes with Ag (nAgMWNTs), concomitantly increasing electrical conductivity (3.43 × 10(5) S cm(-1)) and hardness (1.37 GPa) of the sintered specimen (Ag:Ni:nAgMWNTs = 59.55:39:1.45 vol%). The electrical contact switching time (133 357) was also increased by 30%, demonstrating excellent feasibility as electrical contact materials for electric power industries. PMID:26133395

  6. Measurements of Total Hemispherical Emissivity of Several Stably Oxidized Nickel-Titanium Carbide Cemented Hard Metals from 600 F to 1,600 F

    NASA Technical Reports Server (NTRS)

    Wade, William R.; Casey, F. W., Jr.

    1959-01-01

    The total hemispherical emissivity of several nickel-titanium carbide cemented hard metals have been measured over a temperature range from 600 F to l,600 F. A variety of cemented hard metals were obtained from the Kennametal Corporation. A brief discussion of the apparatus employed and the procedures used for this investigation is included. The results of the tests of specimens in the as-received and polished states indicate a nearly constant emissivity for each material tested over the temperature range considered and only slight differences in emissivity values for the different materials. Values obtained on the stably oxidized specimens range from 0.90 to 0.94 at 6000 F and o.88 to 0.92 at 1,600 F for the as-received specimens and from 0.82 to 0.89 at 600 F and 0.85 to 0.87 at 1,600 F for the polished specimens. The surface analysis of the oxidized materials as obtained by X-ray diffraction methods and metallographic techniques are presented as an aid to reproducing the surface on which these measurements were made.

  7. High-resolution high-efficiency multilayer Fresnel zone plates for soft and hard x-rays

    NASA Astrophysics Data System (ADS)

    Sanli, Umut T.; Keskinbora, Kahraman; Gregorczyk, Keith; Leister, Jonas; Teeny, Nicolas; Grévent, Corinne; Knez, Mato; Schütz, Gisela

    2015-09-01

    X-ray microscopy enables high spatial resolutions, high penetration depths and characterization of a broad range of materials. Calculations show that nanometer range resolution is achievable in the hard X-ray regime by using Fresnel zone plates (FZPs) if certain conditions are satisfied. However, this requires, among other things, aspect ratios of several thousands. The multilayer (ML) type FZPs, having virtually unlimited aspect ratios, are strong candidates to achieve single nanometer resolutions. Our research is focused on the fabrication of ML-FZPs which encompasses deposition of multilayers over a glass fiber via the atomic layer deposition (ALD), which is subsequently sliced in the optimum thickness for the X-ray energy by a focused ion beam (FIB). We recently achieved aberration free imaging by resolving 21 nm features with an efficiency of up to 12.5 %, the highest imaging resolution achieved by an ML-FZP. We also showed efficient focusing of 7.9 keV X-rays down to 30 nm focal spot size (FWHM). For resolutions below ~10 nm, efficiencies would decrease significantly due to wave coupling effects. To compensate this effect high efficiency, low stress materials have to be researched, as lower intrinsic stresses will allow fabrication of larger FZPs with higher number of zones, leading to high light intensity at the focus. As a first step we fabricated an ML-FZP with a diameter of 62 μm, an outermost zone width of 12 nm and 452 active zones. Further strategies for fabrication of high resolution high efficiency multilayer FZPs will also be discussed.

  8. Effect of friction stir processing on the microstructure and hardness of an aluminum-zinc-magnesium-copper alloy with nickel additives

    NASA Astrophysics Data System (ADS)

    Naeem, Haider T.; Mohammed, Kahtan S.; Ahmad, Khairel R.

    2015-10-01

    The main object of this study is to investigate the effect of friction stir processing (FSP) on the microstructure and hardness of Al-Zn-Mg-Cu alloys that were produced via casting with the addition of 5 wt % nickel. Furthermore, a single-pass FSP with a rotational speed of 1500 rpm and a traveling speed of 40 mm/min was performed on the alloys. The FSP-treated cast alloys were homogenized, aged at 120°C for 24 h, retrogressed at 180°C for 30 min, and then re-aged at 120°C for 24 h. Microstructural evaluations via optical microscopy and scanning electron microscopy, as well as with energy dispersive X-ray spectroscopy were conducted. In addition, X-ray diffraction analysis was performed to detect the intermetallics and phases of the Al-Zn-Mg-Cu-Ni alloys. Before FSP, the microstructural observations indicated the presence of coarse Ni dispersed particles with a precipitate phase within the matrix. After FSP treatment, the grain refinement led to the uniform space distribution of Ni dispersed particles in the stir zone. The Vickers hardness values for the Al-Zn-Mg-Cu-Ni alloy increased after age tempering at T6 and retrogression and re-aging (RRA) treatment because of the increased precipitation and particles dispersity. The hardness of the Al-Zn-Mg-Cu-Ni alloy was enhanced after FSP and a series of heat treatments, especially the RRA process, because of the stirring action of the FSP tool, the grain refinement, the appearance of additional precipitates, and the refinement of dispersed Ni particles.

  9. Effect of yttrium additions on the tensile properties and hardness of an iron-nickel-chromium alloy. [LMFBR

    SciTech Connect

    Shah-Khan, M.Z.

    1981-10-01

    Results of the research work show that the addition of 0.1% yttrium does not significantly change the mechanical properties of the AL1 alloy with temperature (even though the yttrium-doped samples did show a slight increase in yield stress and hardness for tests above 700/sup 0/C); the room temperature strength of the undoped AL1 alloy increases upon annealing at temperatures above 600/sup 0/C; and the room temperature uniform and fracture strains of the undoped AL1 alloy decrease upon annealing at temperatures above 600/sup 0/C.

  10. Effect of Hardness Combination on Contact Deformation of Center Bevel Blade with Counter Plate Subjected to a Pushing Load

    NASA Astrophysics Data System (ADS)

    Chaijit, Seksan; Nagasawa, Shigeru; Fukuzawa, Yasushi; Murayama, Mitsuhiro; Katayama, Isamu

    This paper reports on the contact mechanism between the crushing tip of a center bevel blade and the dent of a counter plate. Pushing tests of the blade on the counter plate were carried out experimentally and numerically by varying the mechanical flow properties of both the blade tip and the counter plate. A yield line force ratio β was proposed to characterize the contact deformation in terms of blade apex angle. Through this research, it was found that: (1) the crushed tip of a mild blade could be kept in moderate for the mild counter plate; (2) the counter plate's dent depth is linearly related to the β and depends on the combination of the mechanical properties of both the blade and the counter plate; (3) the total clearance of the deformed tools is almost independent from the tools material combination; (4) the profile angle of the blade tip and the crushed tip thickness mainly depend on the blade's properties.

  11. Electrodeposition of High Quality Nickel Phosphorous Alloys for Pollution Reduction and Energy Conservation

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian

    2003-01-01

    NASA and the University of Alabama in Huntsville have developed ecologically friendly, versatile nickel and nickel cobalt phosphorous electroplating processes. Solutions show excellent performance with high efficiency for vastly extended throughput. Properties include, clean, low temperature operation (40 - 60 C), high Faradaic efficiency, low stress and high hardness. A variety of alloy and plating speed options are easily achieved from the same chemistry using soluble anodes for metal replacement with only 25% of the phosphorous additions required for electroless nickel. Thick deposits are easily achieved unattended, for electroforming freestanding shapes without buildup of excess orthophosphate or stripping of equipment.

  12. Electrodeposition of High Quality Nickel Phosphorous Alloys for Pollution Reduction and Energy Conservation

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian

    2004-01-01

    NASA and the University of Alabama in Huntsville have developed ecologically friendly, versatile nickel and nickel cobalt phosphorous electroplating processes. Solutions show excellent performance with high efficiency for vastly extended throughput. Properties include, clean, low temperature operation (40 - 60 C), high Faradaic efficiency, low stress and high hardness. A variety of alloy and plating speed options are easily achieved from the same chemistry using soluble anodes for metal replacement with only 25% of the phosphorous additions required for electroless nickel. Thick deposits are easily achieved unattended, for electroforming freestanding shapes without buildup of excess orthophosphate or stripping of equipment.

  13. Environmentally benign electroless nickel plating using supercritical carbon-dioxide on hydrophilically modified acrylonitrile-butadiene-styrene

    NASA Astrophysics Data System (ADS)

    Tengsuwan, Siwach; Ohshima, Masahiro

    2014-08-01

    Electroless Ni-P plating using supercritical carbon dioxide (scCO2) in conjunction with copolymer-based hydrophilic modification was applied to an acrylonitrile-butadiene-styrene (ABS) substrate. The surface of ABS substrate was hydrophilically modified by blending with a multi-block copolymer, poly(ether-ester-amide)s (PEEA), in injection molding process. The substrate was then impregnated with Pd(II)-hexafluoroacetylacetonate, Pd(hfa)2, using scCO2, followed by the electroless plating reaction. ABS/PEEA substrates with different PEEA to ABS blend ratios and different volume ratios of butadiene to the styrene-acrylonitrile copolymer (SAN) matrix were prepared to investigate how the dispersed PEEA and butadiene domains affected the blend morphology and the adhesive strength of the plating metal-to-polymer contact. Increasing the PEEA copolymer to ABS blend ratio increased the mass transfer rate of the plating solution in the ABS substrate. Consequently, the metal-polymer composite layer became thicker, which increased the adhesive strength of the metal-to-polymer contact because of the anchoring effect. The butadiene domains appeared to attract the Pd catalyst precursor, and thus, the proportion of butadiene in the ABS matrix also affected the adhesive strength of the contact between the metal layer and the substrate. The ABS substrate was successfully plated with a Ni-P metal layer with an average adhesive strength of 9.1 ± 0.5 N cm-1 by choosing appropriate ABS/PEEA blend ratios and a Pd(hfa)2 concentration.

  14. Numerical modeling of optical properties of a system of two zone plates for focusing hard synchrotron radiation

    SciTech Connect

    Kohn, V. G. Snigireva, I. I.; Snigirev, A. A.

    2006-12-15

    Results of numerical experiments on focusing of a monochromatic spherical wave by a system of two linear zone plates are reported. Calculations were performed for a photon energy of 12.3985 keV and zone plates with a radius of the first zone of 5 {mu}m, a number of zones of 628, and an aperture of 250 {mu}m. To calculate the Kirchhoff integrals, the double Fourier transform method was used and the fast Fourier transform procedure on a grid with a number of points 65 536 = 2{sup 16} was applied. On the basis of the calculation results, a conclusion was drawn that two zone plates operate as one with a doubled phase shift in zones with a material if the longitudinal distance between them is smaller than 1/3 of the focus depth and the transverse displacement is smaller than 1/3 of the outermost zone width (the focus size). If the distance (displacement) exceeds the focus depth (size), the two zone plates operate independently, similar to refracting lenses with a set of different focusing orders, including the zero order. The nature of the moire pattern at a transverse displacement of the zone plates is discussed.

  15. Electroless plating--a new technique for the preparation of hard tissue specimens for scanning electron microscopy.

    PubMed

    Kingsmill, V; Boyde, A; Kathirgamanathan, P

    1994-01-01

    Specimens with complicated, intricate three-dimensional structures, which are otherwise difficult to coat adequately by conventional means (sputter or evaporative coating) for scanning electron microscopy, can quickly and simply be rendered conductive by electroless plating. The technique can be recommended only when studying specimens at low magnification because fine detail may be lost. PMID:8143032

  16. Preparation and characterization of novel nickel-palladium electrodes supported by silicon microchannel plates for direct methanol fuel cells

    NASA Astrophysics Data System (ADS)

    Miao, Fengjuan; Tao, Bairui; Sun, Li; Liu, Tao; You, Jinchuan; Wang, Lianwei; Chu, Paul K.

    A novel anode structure based on the three-dimensional silicon microchannel plates (Si-MCP) is proposed for direct methanol fuel cells (DMFCs). Ni-Pd nanoparticles produced by electroless plating onto the Si-MCP inner sidewalls and followed by annealing at 300 °C under argon serve as the catalyst. In order to evaluate the electroactivity of the nanocomposites, Ni-Pd/silicon composites synthesized by the same method are compared. Scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and electrochemical methods are employed to investigate the Ni-Pd/Si-MCP anode materials. As a result of the synergetic effects rendered by the MCP and Ni-Pd nanoparticles, the Ni-Pd/Si-MCP nanocomposites exhibit superior electrocatalytic properties towards methanol electro-oxidation in alkaline solutions, as manifested by the negative onset potential and strong current response to methanol even during long-term cyclical oxidation of methanol. This new structure possesses unique and significant advantages such as low cost and integratability with silicon-based devices.

  17. Mach 6 electroformed nickel nozzle refurbishment: FNAS investigation of ultra-smooth surfaces

    NASA Technical Reports Server (NTRS)

    Rood, Robert; Griffith, Charles; Engelhaupt, Darell; Cernosek, John

    1992-01-01

    The task objective has been to apply a coating of nickel-phosphorous alloy to a laminar flow wind tunnel nozzle by catalytic deposition and then polish and inspect the inside surface using optical device processes. The surface of the nozzle was coated with a nickel-phosphorous alloy of sufficient hardness and corrosion resistance to improve the durability. Due to plating defects that were clearly process related and not inherent, the final polished part was less than the desired quality. Surface finishing processes and lapping media were identified which produced a submicron surface finish on the interior plated surface. Defects apparently manifested by the first plating attempt were repaired using a small brush plating process demonstrating that individual small defects can be repaired. Measurement and analysis by profilometry demonstrated that quantitative control of the surface can be achieved.

  18. Preliminary design of a zone plate based hard X-ray monochromatic diffraction nanoprobe for materials studies at APS

    NASA Astrophysics Data System (ADS)

    Cai, Zhonghou; Liu, Wenjun; Tischler, Jonathan Z.; Shu, Deming; Xu, Ruqing; Schmidt, Oliver

    2013-09-01

    Aiming at studies of the micro/nano-structures of a broad range materials and electronic devices, Advance Photon Source (APS) is developing a dedicated diffraction nanoprobe (DNP) beamline for the needs arising from a multidiscipline research community. As a part of the APS Upgrade Project, the planed facility, named Sub-micron 3-D Diffraction (S3DD) beamline1, integrates the K-B mirror based polychromatic Laue diffraction and the Fresnel zone-plate based monochromatic diffraction techniques that currently support 3D/2D microdiffraction programs at the 34-ID-E and 2-ID-D of the APS, respectively. Both diffraction nanoprobes are designed to have a 50-nm or better special resolution. The zone-plate based monochromatic DNP has been preliminarily designed and will be constructed at the sector 34-ID. It uses an APS-3.0-cm period or APS-3.3-cm period undulator, a liquid-nitrogen cooled mirror as its first optics, and a water cooled small gap silicon double-crystal monochromator with an energy range of 5-30 keV. A set of zone plates have been designed to optimize for focusing efficiency and the working distance based on the attainable beamline length and the beam coherence. To ensure the nanoprobe performance, high stiffness and high precision flexure stage systems have been designed or demonstrated for optics mounting and sample scanning, and high precision temperature control of the experimental station will be implemented to reduce thermal instability. Designed nanoprobe beamline has a good management on thermal power loading on optical components and allows high degree of the preservation of beam brilliance for high focal flux and coherence. Integrated with variety of X-ray techniques, planed facility provides nano-XRD capability with the maximum reciprocal space accessibility and allows micro/nano-spectroscopy studies with K-edge electron binding energies of most elements down to Vanadium in the periodic table. We will discuss the preliminary design of the zone-plate

  19. High-efficiency Fresnel zone plates for hard X-rays by 100 keV e-beam lithography and electroplating

    PubMed Central

    Gorelick, Sergey; Vila-Comamala, Joan; Guzenko, Vitaliy A.; Barrett, Ray; Salomé, Murielle; David, Christian

    2011-01-01

    The fabrication and characterization of Fresnel zone plates (FZPs) for hard X-ray microscopy applications are reported. High-quality 500 nm- and 1 µm-thick Au FZPs with outermost zone widths down to 50 nm and 70 nm, respectively, and with diameters up to 600 µm were fabricated. The diffraction efficiencies of the fabricated FZPs were measured for a wide range of X-ray energies (2.8–13.2 keV) showing excellent values up to 65–75% of the theoretical values, reflecting the good quality of the FZPs. Spatially resolved diffraction efficiency measurements indicate the uniformity of the FZPs and a defect-free structure. PMID:21525653

  20. High-efficiency Fresnel zone plates for hard X-rays by 100 keV e-beam lithography and electroplating.

    PubMed

    Gorelick, Sergey; Vila-Comamala, Joan; Guzenko, Vitaliy A; Barrett, Ray; Salomé, Murielle; David, Christian

    2011-05-01

    The fabrication and characterization of Fresnel zone plates (FZPs) for hard X-ray microscopy applications are reported. High-quality 500 nm- and 1 µm-thick Au FZPs with outermost zone widths down to 50 nm and 70 nm, respectively, and with diameters up to 600 µm were fabricated. The diffraction efficiencies of the fabricated FZPs were measured for a wide range of X-ray energies (2.8-13.2 keV) showing excellent values up to 65-75% of the theoretical values, reflecting the good quality of the FZPs. Spatially resolved diffraction efficiency measurements indicate the uniformity of the FZPs and a defect-free structure. PMID:21525653

  1. Effect of Annealing Temperature on Hardness and Wear Resistance of Electroless Ni-B-Mo Coatings

    NASA Astrophysics Data System (ADS)

    Serin, Ihsan Gökhan; Göksenli, Ali

    2015-06-01

    Formation of nickel-boron-molybdenum (Ni-B-Mo) coating on steel by electroless plating and evaluation of their morphology, hardness and tribological properties post heat treatment at different temperatures for 1 h is investigated. The 25 μm thick coating is uniform and adhesion between the substrate and coating is good. Ni-B-Mo coating was amorphous-like structure in their as-plated condition and by 400°C heat-treated coating, nickel fully crystallized and nickel borides and molybdenum carbide were formed. All coatings exhibited higher hardness than the substrate steel. Hardness values of all coatings up to 400°C did not change distinctively but decreased partly beyond 400°C. Friction coefficient reached lowest value post heat treatment at 300°C but later increased with increasing tempering temperature. Wear resistance was lowest in as-plated coating; however it reached the highest value at 300°C. Worn surface of the coatings showed the abrasive wear as the dominant wear mechanism. An additional adhesive wear mechanism was detected in coating tempered at 550°C. Moreover, our results confirmed that the molybdenum addition improved the thermal stability of the resulting coating. Therefore, Ni-B-Mo coating has potential for application in precision mould, optical parts mould or bipolar plates, where thermal stability is essential.

  2. Perfluorodiethoxymethane on nickel and nickel oxide surfaces

    SciTech Connect

    Jacobson, J.

    1994-03-03

    The interaction of perfluorodiethoxymethane with a nickel single crystal, Ni(100); a nickel crystal with chemisorbed oxygen, Ni(100)-c(2x2)O; and a nickel crystal with nickel oxide crystallites, NiO(100) is investigated in an ultra high vacuum environment using thermal desorption spectroscopy and high resolution electron energy loss spectroscopy. Nickel, a component of hard disk drives and stainless steel, is used to represent metal surfaces in these {open_quotes}real{close_quotes} systems. Perfluorodiethoxymethane is used in this study as a model compound of industrial perfluoropolyether lubricants. These lubricants are known for their exceptional stability, except in the presence of metals. Perfluorodiethoxymethane contains the acetal group (-OCF{sub 2}O-), believed to be particularly vulnerable to attack in the presence of Lewis acids. Since the surfaces studied show increasing Lewis acidity at the nickel atom sites, one might expect to see increasing decomposition of perfluorodiethoxymethane due to acidic attack of the acetal group. No decomposition of perfluorodiethoxymethane is observed on the clean Ni(100) surface, while more research is needed to determine whether a small decomposition pathway is observed on the oxygenated surfaces, or whether sample impurities are interfering with results. The strength of the bonding of perfluorodiethoxymethane to the surface is found to increase as the nickel atoms sites become more acidic in moving from Ni(100) to Ni (100)-c(2x2)O to NiO (100).

  3. Hard X-ray Spectroscopy and Imaging by a Reflection Zone Plate in the Presence of Astigmatism

    SciTech Connect

    Braig, Christoph; Lochel, Heike; Hafner, Aljosa; Firsov, Alexander; Rehanek, Jens; Brzhezinskaya, Maria; Wojcik, Michael; Macrander, Albert; Assoufid, Lahsen; Erko, Alexei

    2016-01-01

    The feasibility of an off-axis x-ray reflection zone plate to perform wavelength-dispersive spectroscopy, on-axis point focusing, and two-dimensional imaging is demonstrated by means of one and the same diffractive optical element (DOE) at a synchrotron radiation facility. The resolving power varies between 3×101 and 4×102 in the range of 7.6 keV to 9.0 keV, with its maximum at the design energy of 8.3 keV. This result is verified using an adjustable entrance slit, by which horizontal (H) and vertical (V) focusing to 0.85 μm(H) and 1.29 μm(V) is obtained near the sagittal focal plane of the astigmatic configuration. An angular and axial scan proves an accessible field of view of at least 0.6 arcmin × 0.8 arcmin and a focal depth of ±0.86 mm. Supported by the grating efficiency of around 17.5% and a very short pulse elongation, future precision x-ray fluorescence and absorption studies of transition metals at their K-edge on an ultrashort timescale could benefit from our findings.

  4. Hard x-ray spectroscopy and imaging by a reflection zone plate in the presence of astigmatism.

    PubMed

    Braig, Christoph; Löchel, Heike; Firsov, Alexander; Brzhezinskaya, Maria; Hafner, Aljosa; Rehanek, Jens; Wojcik, Michael; Macrander, Albert; Assoufid, Lahsen; Erko, Alexei

    2016-01-01

    The feasibility of an off-axis x-ray reflection zone plate to perform wavelength-dispersive spectroscopy, on-axis point focusing, and two-dimensional imaging is demonstrated by means of one and the same diffractive optical element (DOE) at a synchrotron radiation facility. The resolving power varies between 3×101 and 4×102 in the range of 7.6 keV to 9.0 keV, with its maximum at the design energy of 8.3 keV. This result is verified using an adjustable entrance slit, by which horizontal (H) and vertical (V) focusing to 0.85 μm(H) and 1.29 μm(V) is obtained near the sagittal focal plane of the astigmatic configuration. An angular and axial scan proves an accessible field of view of at least 0.6 arcmin × 0.8 arcmin and a focal depth of ±0.86  mm. Supported by the grating efficiency of around 17.5% and a very short pulse elongation, future precision x-ray fluorescence and absorption studies of transition metals at their K-edge on an ultrashort timescale could benefit from our findings. PMID:26696150

  5. Comment on Sub-15 nm Hard X-Ray Focusing with a New Total-Reflection Zone Plate

    SciTech Connect

    Specht, Eliot D

    2011-01-01

    Takano et al. report the focusing of 10-keV X-rays to a size of 14.4 nm using a total-reflection zone plate (TRZP). This focal size is at the diffraction limit for the optic's aperture. This would be a noteworthy result, since the TRZP was fabricated using conventional lithography techniques. Alternative nanofocusing optics require more demanding fabrication methods. However, as I will discuss in this Comment, the intensity distribution presented by Takano et al. (Fig. 4 of ref. 1) is more consistent with the random speckle pattern produced by the scattering of a coherent incident beam by a distorted optic than with a diffraction-limited focus. When interpreted in this manner, the true focal spot size is {approx}70 nm: 5 times the diffraction limit. When a coherent photon beam illuminates an optic containing randomly distributed regions which introduce different phase shifts, the scattered diffraction pattern consists of a speckle pattern. Each speckle will be diffraction-limited: the peak width of a single speckle depends entirely on the source coherence and gives no information about the optic. The envelope of the speckle distribution corresponds to the focal spot which would be observed using incoherent illumination. The width of this envelope is due to the finite size of the coherently-diffracting domains produced by slope and position errors in the optic. The focal intensity distribution in Fig. 4 of ref. 1 indeed contains a diffraction-limited peak, but this peak contains only a fraction of the power in the focused, and forms part of a distribution of sharp peaks with an envelope {approx}70 nm in width, just as expected for a speckle pattern. At the 4mm focal distance, the 70 nm width corresponds to a slope error of 18 {micro}rad. To reach the 14 nm diffraction limit, the slope error must be reduced to 3 {micro}rad. Takano et al. have identified a likely source of this error: warping due to stress as a result of zone deposition. It will be interesting to see

  6. Processing of the intermetallic matrix composite Ni[sub 76]Al[sub 23. 9]B[sub 0. 1]/[alpha]-Al[sub 2]O[sub 3] from nickel-plated alumina powder

    SciTech Connect

    Chiou, W.C.; Hu, C.T. . Dept. of Materials Science and Engineering)

    1994-09-01

    The nickel aluminide intermetallic compound Ni[sub 3]Al exhibits many extraordinary properties. In addition, the intrinsic brittleness of the polycrystalline Ni[sub 76]Al[sub 24] compound at ambient temperatures is eliminated by microalloying with boron (B 0.1 percent). In the present report the authors demonstrate a new approach to prepare Ni[sub 76]Al[sub 23.9]B[sub 0.1]/[alpha]-Al[sub 2]O[sub 3] IMC from electroless nickel-boron-plated [alpha]-Al[sub 2]O[sub 3] powder mixed with Ni and Al powder and sintered. Expensive facilities, i.e. HIP and vacuum HP etc., are unnecessary, but ductile fracture behavior and excellent elongation are observed.

  7. Plating on stainless steel alloys

    SciTech Connect

    Dini, J.W.; Johnson, H.R.

    1981-09-11

    Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate.

  8. Nickel cobalt phosphorous low stress electroplating

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell E. (Inventor); Ramsey, Brian D. (Inventor)

    2002-01-01

    An electrolytic plating process is provided for electrodepositing a nickel or nickel cobalt alloy which contains at least about 2% to 25% by atomic volume of phosphorous. The process solutions contains nickel and optionally cobalt sulfate, hypophosphorous acid or a salt thereof, boric acid or a salt thereof, a monodentate organic acid or a salt thereof, and a multidentate organic acid or a salt thereof. The pH of the plating bath is from about 3.0 to about 4.5. An electroplating process is also provided which includes electroplating from the bath a nickel or nickel cobalt phosphorous alloy. This process can achieve a deposit with high microyield of at least about 84 kg/mm.sup.2 (120 ksi) and a density lower than pure nickel of about 8.0 gm/cc. This process can be used to plate a deposit of essentially zero stress at plating temperatures from ambient to 70.degree. C.

  9. Fatigue crack growth in 7475-T651 aluminum alloy plate in hard vacuum and water vapor. M.S. Thesis - George Washington Univ.

    NASA Technical Reports Server (NTRS)

    Dicus, D. L.

    1981-01-01

    Compact specimens of 25 mm thick aluminum alloy plate were subjected to constant amplitude fatigue testing at a load ratio of 0.2. Crack growth rates were determined at frequencies of 1 Hz and 10 Hz in hard vacuum and laboratory air, and in mixtures of water vapor and nitrogen at water vapor partial pressures ranging from 94 Pa to 3.8 kPa. A significant effect of water vapor on fatigue crack growth rates was observed at the lowest water vapor pressure tested. Crack rates changed little for pressures up to 1.03 kPa, but abruptly accelerated at higher pressures. At low stress intensity factor ranges, cracking rates at the lowest and highest water vapor pressure tested were, respectively, two and five times higher than rates in vacuum. Although a frequency was observed in laboratory air, cracking rates in water vapor and vacuum are insensitive to a ten-fold change in frequency. Surfaces of specimens tested in water vapor and vacuum exhibited different amounts of residual deformation. Reduced deformation on the fracture surfaces of the specimens tested in water vapor suggests embrittlement of the plastic zone ahead of the crack tip as a result of environmental interaction.

  10. Development of large-field high-resolution hard x-ray imaging microscopy and microtomography with Fresnel zone plate objective

    NASA Astrophysics Data System (ADS)

    Suzuki, Yoshio; Takeuchi, Akihisa; Terada, Yasuko; Uesugi, Kentaro; Tamura, Shigeharu

    2013-09-01

    A hard x-ray imaging microscope system of high spatial resolution and large field of view (FOV) has been developed at the beamline 37 XU of SPring-8. By utilizing the 30 m-long experimental station, large magnification can be attained with a large diameter Fresnel zone plate (FZP) objective. Some configurations of microscope systems were tested. In a typical condition, a magnification of 133 and a FOV of 123 μm are attained using a FZP with a diameter of 310 μm and an outermost zone width of 100 nm, and the spatial resolution evaluated by observing resolution test chart is 160 nm in full pitch of periodic object with an exposure time of 1 s. When a FZP with an outermost zone width of 50 nm is used, a spatial resolution better than 100 nm is achieved. Phase-contrast imaging by Zernike's method was also tested, and three dimensional measurement by computer tomography (CT) method was also carried out.

  11. Apparatus and method for controlling plating uniformity

    DOEpatents

    Hachman Jr., John T.; Kelly, James J.; West, Alan C.

    2004-10-12

    The use of an insulating shield for improving the current distribution in an electrochemical plating bath is disclosed. Numerical analysis is used to evaluate the influence of shield shape and position on plating uniformity. Simulation results are compared to experimental data for nickel deposition from a nickel--sulfamate bath. The shield is shown to improve the average current density at a plating surface.

  12. Standard specification for low-carbon nickel-molybdenum-chromium, low-carbon nickel-chromium-molybdenum, low-carbon nickel-chromium-molybdenum-copper and low-carbon nickel-chromium- molybdenum-tungsten alloy plate, sheet, and strip. ASTM standard

    SciTech Connect

    1998-02-01

    This specification is under the jurisdiction of ASTM Committee B-2 on Nonferrous Metals and Alloys and is the direct responsibility of Subcommittee B02.07 on Refined Nickel and Cobalt and Their Alloys. Current edition approved Apr. 10, 1997. Published February 1998. Originally published as B 575-72. Last previous edition B 575-94.

  13. Effect of yttrium additions on the elevated-temperature tensile properties and hardness of an advanced iron-nickel-chromium LMFBR cladding and duct alloy

    SciTech Connect

    Song, M.H.

    1981-10-01

    The effect of the addition of yttrium on the elevated temperature tensile properties and hardness of an Fe-34% Ni-12% Cr candidate LMFBR cladding and duct alloy was investigated. Tensile tests were performed from room temperature to 800/sup 0/C in 100/sup 0/C steps at strain rates of 2.2 x 10/sup -3/ and 2.2 x 10/sup -4/ sec/sup -1/. Hardness tests were performed from room temperature to 850/sup 0/C in 50/sup 0/C steps. The addition of 0.1% yttrium decreased the yield stress and ultimate tensile stress in the test temperature range employed. Hardness also decreased over this test temperature range. In tensile tests, dynamic strain aging behavior occurred both for the undoped and doped alloy in the temperature range from 200 to 600/sup 0/C and 300 to 600/sup 0/C for the lower and higher strain rate, respectively.

  14. Progress in the development of lightweight nickel electrode

    NASA Technical Reports Server (NTRS)

    Britton, Doris L.

    1992-01-01

    The use of the lightweight nickel electrode, in place of the heavy-sintered state-of-the-art nickel electrode, will lead to improvements in specific energy and performance of the nickel-hydrogen cell. Preliminary testing indicates that a nickel fiber mat is a promising support candidate for the nickel hydroxide active material. Nickel electrodes made from fiber mats, with nickel and cobalt powder added to the fiber, were tested at LeRC. To date, over 8000 cycles have been accumulated, at 40 percent depth-of-discharge, using the lightweight fiber electrode, in a boiler plate nickel-hydrogen cell.

  15. PROCESS OF COATING WITH NICKEL BY THE DECOMPOSITION OF NICKEL CARBONYL

    DOEpatents

    Hoover, T.B.

    1959-04-01

    An improved process is presented for the deposition of nickel coatings by the thermal decomposition of nickel carbonyl vapor. The improvement consists in incorporating a small amount of hydrogen sulfide gas in the nickel carbonyl plating gas. It is postulated that the hydrogen sulfide functions as a catalyst. i

  16. NICKEL HYDROXIDES

    SciTech Connect

    MCBREEN,J.

    1997-11-01

    Nickel hydroxides have been used as the active material in the positive electrodes of several alkaline batteries for over a century. These materials continue to attract a lot of attention because of the commercial importance of nickel-cadmium and nickel-metal hydride batteries. This review gives a brief overview of the structure of nickel hydroxide battery electrodes and a more detailed review of the solid state chemistry and electrochemistry of the electrode materials. Emphasis is on work done since 1989.

  17. Nickel: makes stainless steel strong

    USGS Publications Warehouse

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  18. Synthesis, mechanical and tribological properties, and thermal stability of sputter-deposited titanium nickel-based and titanium diboride/titanium carbide multilayer hard coatings

    NASA Astrophysics Data System (ADS)

    Chen, Yu-Hsia

    This thesis is focused on the synthesis of hard and smooth multilayer coatings with low internal stress and equiaxed structure using dual-cathode unbalanced reactive magnetron sputtering system. The studied materials include TiN-based and TiB2/TiC multilayer coatings. These as-deposited coatings and after annealing at elevated temperature were characterized and compared in terms of microstructure, structural, mechanical, and tribological properties. TiN coatings have been widely used in various tribological applications. However, TiN coatings predominantly grow with a columnar grain structure, and these columnar grain boundaries become the sites for crack initiation, resulting in premature failure of TiN coatings. In this research, we report the use of CNx and SiNx to periodically interrupt the growth of TiN in order to suppress the columnar structure. The effect of TiN buffer layer with (111) texture, substrate bias, CNx layer thickness on mechanical properties of TiN/CNx coatings are discussed. The columnar grain structure is partially suppressed in these TiN/CNx coatings. TiN/SiNx multilayer coatings, when deposited under optimum conditions, are smooth and exhibit an equiaxed grain structure with no evidence of columnar growth. These TiN/SiNx multilayer coatings also show better mechanical and tribological properties than those of TiN coatings. Lubricated block-on-ring wear tests show that the wear rate of TiN/SiNx coatings is three times better than that of TiN coatings. The fatigue life of the rod coated with 0.75mum thick TiN/SiNx multilayer coating is more than 10 times better than that of uncoated ones and 5 times better than rods coated with TiN coatings. With proper control of the SiNx thickness, TiN/SiN x multilayer coatings achieved good thermal stability and high hardness ˜37 GPa after annealing at 1000C. Both as-deposited and annealed TiB2/TiC multilayer coatings are examined. These TiB2/TiC coatings exhibit excellent wear resistance under dry block

  19. Technique for manufacturing nickel electrodes

    NASA Technical Reports Server (NTRS)

    Yamazaki, H.; Yamane, T.; Kumano, Y.

    1983-01-01

    A method of manufacturing nickel electrodes distinctive for its use of a composite material for the electrode made up of nickel compound, electrode material, cobalt in metal form or cobalt in compound form is investigated. The composite is over-discharged (same as reverse charging) in an alkaline solution. After dealkalization, synthetic resin adhesive is added and the electrode is formed. Selection of the cobalt compound is made from a group consisting of cobalt oxide, cobalt hydroxide, cobalt carbonate and cobalt sulfate. The method upgrades plate characteristics by using an active material in a non-sintered type nickel electrode, which is activated by electro-chemical effect.

  20. Nickel-cadmium cells

    NASA Technical Reports Server (NTRS)

    Rubin, E. J.; Turchan, M. J.

    1974-01-01

    A high energy density nickel cadmium cell of aerospace quality was designed. The approach used was to utilize manufacturing techniques which produce highly uniform and controlled starting materials in addition to improvements in the overall design. Parameters controlling the production of plaque and both positive and negative plate were studied. Quantities of these materials were produced and prototype cells were assembled to test the proposed design.

  1. Cyclic strength of hard metals

    SciTech Connect

    Sereda, N.N.; Gerikhanov, A.K.; Koval'chenko, M.S.; Pedanov, L.G.; Tsyban', V.A.

    1986-02-01

    The authors study the strength of hard-metal specimens and structural elements under conditions of cyclic loading since many elements of processing plants, equipment, and machines are made of hard metals. Fatigue tests were conducted on KTS-1N, KTSL-1, and KTNKh-70 materials, which are titanium carbide hard metals cemented with nickel-molybdenum, nickelcobalt-chromium, and nickel-chromium alloys, respectively. As a basis of comparison, the standard VK-15 (WC+15% Co) alloy was used. Some key physicomechanical characteristics of the materials investigated are presented. On time bases not exceeding 10/sup 6/ cycles, titanium carbide hard metals are comparable in fatigue resistance to the standard tungstencontaining hard metals.

  2. Binding of nickel and copper to fish gills predicts toxicity when water hardness varies, but free-ion activity does not

    SciTech Connect

    Meyer, J.S.; Bobbitt, J.P.; Debrey, L.D.; Boese, C.J.; Bergman, H.L.; Santore, R.C.; Paquin, P.R.; Ditoro, D.M.; Allen, H.E.

    1999-03-15

    Based on a biotic-ligand model (BLM), the authors hypothesized that the concentration of a transition metal bound to fish gills ([M{sub gill}]) will be a constant predictor of mortality, whereas a free-ion activity model is generally interpreted to imply that the chemical activity of the aquo (free) ion of the metal will be a constant predictor of mortality. In laboratory tests, measured [Ni{sub gill}] and calculated [Cu{sub gill}] were constant predictors of acute toxicity of Ni and Cu to fathead minnows (Pimephales promelas) when water hardness varied up to 10-fold, whereas total aqueous concentrations and free-ion activities of Ni and Cu were not. Thus, the BLM, which simultaneously accounts for (a) metal speciation in the exposure water and (b) competitive binding of transition-metal ions and other cations to biotic ligands predicts acute toxicity better than does free-ion activity of Ni or Cu. Adopting a biotic-ligand modeling approach could help establish a more defensible, mechanistic basis for regulating aqueous discharges of metals.

  3. Lightweight nickel electrode for nickel hydrogen cells and batteries

    NASA Technical Reports Server (NTRS)

    Britton, D. L.

    1986-01-01

    The nickel electrode was identified as the heaviest component of the nickel hydrogen (NiH2) battery. The NASA Lewis Research Center is developing nickel electrodes for NiH2 battery devices which will be lighter in weight and have higher energy densities when cycled under a low Earth orbit regime at deep depths of discharge. Lightweight plaques are first exposed to 31 percent potassium hydroxide for 3 months to determine their suitability for use as electrode substrates from a chemical corrosion standpoint. Pore size distribution and porosity of the plaques are then measured. The lightweight plaques examined are nickel foam, nickel felt, nickel plastic and nickel plated graphite. Plaques are then electrochemically impregnated in an aqueous solution. Initial characterization tests of the impregnated plaques are performed at five discharge levels, C/2, 1.0 C, 1.37 C, 2.0C, and 2.74 C rates. Electrodes that passed the initial characterization screening test will be life cycle tested. Lightweight electrodes are approximately 30 to 50 percent lighter in weight than the sintered nickel electrode.

  4. Lightweight nickel electrode for nickel hydrogen cells and batteries

    NASA Technical Reports Server (NTRS)

    Britton, Doris L.

    1986-01-01

    The nickel electrode was identified as the heaviest component of the nickel hydrogen (NiH2) battery. The NASA Lewis Research Center is developing nickel electrodes for NiH2 battery devices which will be lighter in weight and have higher energy densities when cycled under a low Earth orbit regime at deep depths of discharge. Lightweight plaques are first exposed to 31 percent potassium hydroxide for 3 months to determine their suitability for use as electrode substrates from a chemical corrosion standpoint. Pore size distribution and porosity of the plaques are then measured. The lightweight plaques examined are nickel foam, nickel felt, nickel plastic and nickel plated graphite. Plaques are then electrochemically impregnated in an aqueous solution. Initial characterization tests of the impregnated plaques are performed at five discharge levels, C/2, 1.0 C, 1.37 C, 2.0 C, and 2.74 C rates. Electrodes that passed the initial characterization screening test will be life cycle tested. Lightweight electrodes are approximately 30 to 50 percent lighter in weight than the sintered nickel electrode.

  5. Nickel-cadmium cell life test

    NASA Technical Reports Server (NTRS)

    Wheeler, J. R.; Coates, D. K.

    1985-01-01

    Over 6,9000 Low Earth Orbit cycles were accumulated at 30% Depth of Discharge on twelve INTELSAT-design nickel-hydrogen cells. Physical equipment and cells are described. Performance characteristics are seen to be uniform. Further testing is planned to seek a failure mode, and also to investigate the effects of a new additive for nickel-hydrogen cells. Initial results indicate improved performance at higher temperatures and diminished swelling of positive nickel plates.

  6. Cadmium plating replacements

    NASA Technical Reports Server (NTRS)

    Nelson, Mary J.; Groshart, Earl C.

    1995-01-01

    The Boeing Company has been searching for replacements to cadmium plate. Two alloy plating systems seem close to meeting the needs of a cadmium replacement. The two alloys, zinc-nickel and tin-zinc are from alloy plating baths; both baths are neutral pH. The alloys meet the requirements for salt fog corrosion resistance, and both alloys excel as a paint base. Currently, tests are being performed on standard fasteners to compare zinc-nickel and tin-zinc on threaded hardware where cadmium is heavily used. The Hydrogen embrittlement propensity of the zinc-nickel bath has been tested, and just beginning for the tin-zinc bath. Another area of interest is the electrical properties on aluminum for tin-zinc and will be discussed. The zinc-nickel alloy plating bath is in production in Boeing Commercial Airplane Group for non-critical low strength steels. The outlook is promising that these two coatings will help The Boeing Company significantly reduce its dependence on cadmium plating.

  7. Cadmium plating replacements

    SciTech Connect

    Nelson, M.J.; Groshart, E.C.

    1995-03-01

    The Boeing Company has been searching for replacements to cadmium plate. Two alloy plating systems seem close to meeting the needs of a cadmium replacement. The two alloys, zinc-nickel and tin-zinc are from alloy plating baths; both baths are neutral pH. The alloys meet the requirements for salt fog corrosion resistance, and both alloys excel as a paint base. Currently, tests are being performed on standard fasteners to compare zinc-nickel and tin-zinc on threaded hardware where cadmium is heavily used. The Hydrogen embrittlement propensity of the zinc-nickel bath has been tested, and just beginning for the tin-zinc bath. Another area of interest is the electrical properties on aluminum for tin-zinc and will be discussed. The zinc-nickel alloy plating bath is in production in Boeing Commercial Airplane Group for non-critical low strength steels. The outlook is promising that these two coatings will help The Boeing Company significantly reduce its dependence on cadmium plating.

  8. Performance of lightweight nickel electrodes

    NASA Technical Reports Server (NTRS)

    Britton, Doris L.

    1988-01-01

    The NASA Lewis Research Center is currently developing nickel electrodes for nickel-hydrogen (Ni-H2) batteries. These electrodes are lighter in weight and have higher energy densities than the heavier state-of-the-art (SOA) sintered nickel electrodes. In the present approach, lightweight materials or plaques are used as conductive supports for the nickel hydroxide active material. These plaques (fiber and felt, nickel plated plastic and graphite) are commercial products that are fabricated into nickel electrodes by electrochemically impregnating them with active material. Evaluation is performed in half cells structured in the bipolar configuration. Initial performance tests include capacity measurements at five discharge levels, C/2, 1.0C, 1.37C, 2.0C and 2.74C. The electrodes that pass the initial tests are life cycle tested in a low earth orbit regime at 80 percent depth of discharge. Different formulations of nickel fiber materials obtained from several manufacturers are currently being tested as possible candidates for nickel electrodes. One particular lightweight fiber mat electrode has accumulated over 3000 cycles to date, with stable capacity and voltage. Life and performance data of this electrode were investigated and presented. Good dimensional stability and active material adherence have been demonstrated in electrodes made from this lightweight plaque.

  9. Performance of lightweight nickel electrodes

    NASA Technical Reports Server (NTRS)

    Britton, Doris L.

    1988-01-01

    The NASA Lewis Research Center is currently developing nickel electrodes for nickel-hydrogen (Ni-H2) batteries. These electrodes are lighter in weight and have higher energy densities than the heavier state-of-the-art (SOA) sintered nickel electrodes. In the present approach, lightweight materials or plaques are used as conductive supports for the nickel hydroxide active material. These plaques (fiber and felt, nickel plated plastic and graphite) are commercial products that are fabricated into nickel electrodes by electrochemically impregnating them with active material. Evaluation is performed in half cells structured in the bipolar configuration. Initial performance tests include capacity measurements at five discharge levels, C/2, 1.0C 1.37C, 2.0C and 2.74C. The electrodes that pass the initial tests are life cycle tested in a low Earth orbit regime at 80 percent depth of discharge. Different formulations of nickel fiber materials obtained from several manufacturers are currently being tested as possible candidates for nickel electrodes. One particular lightweight fiber mat electrode has accumulated over 3000 cycles to date, with stable capacity and voltage. Life and performance data of this electrode were investigated and presented. Good dimensional stability and active material adherence have been demonstrated in electrodes made from this lightweight plaque.

  10. Process for forming a nickel foil with controlled and predetermined permeability to hydrogen

    DOEpatents

    Engelhaupt, Darell E.

    1981-09-22

    The present invention provides a novel process for forming a nickel foil having a controlled and predetermined hydrogen permeability. This process includes the steps of passing a nickel plating bath through a suitable cation exchange resin to provide a purified nickel plating bath free of copper and gold cations, immersing a nickel anode and a suitable cathode in the purified nickel plating bath containing a selected concentration of an organic sulfonic acid such as a napthalene-trisulfonic acid, electrodepositing a nickel layer having the thickness of a foil onto the cathode, and separating the nickel layer from the cathode to provide a nickel foil. The anode is a readily-corrodible nickel anode. The present invention also provides a novel nickel foil having a greater hydrogen permeability than palladium at room temperature.

  11. Modified NASA standard nickel-cadmium cell designs

    NASA Technical Reports Server (NTRS)

    Manzo, Michelle A.

    1992-01-01

    The experimental design, parameters, and testing of a modified NASA standard nickel-cadmium cell are discussed. Modifications regarding positive plate loading levels and nickel attack levels, loading levels for the negative plates, interelectrode spacing, and the positive electrode impregnation process are addressed.

  12. Preliminary evaluation of electrowinning for nickel scrap processing

    SciTech Connect

    Brown, G.M.; Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Wilson, D.F.

    1996-12-01

    Purification of the 70,000 to 245,000 tons of diffusion plant nickel scrap permit its use in a variety of DOE and, with establishment of de minimus standards, foreign and domestic industrial applications. Nickel recycle would also substantially decrease DOE legacy wastes. This report presents data on electrolytes and separations which could be used in electrolytic purification of radiologically contaminated nickel scrap from first generation diffusion plants. Potentiometric scans and plating tests indicate that both industrial electrolytes, buffered nickel sulfate-sodium chloride and nickel chloride, provide good current densities. Electrolytes which contain ammonium thiocyanate or ammonium chloride also perform well. Nickel does not plate appreciably from nitrate solutions because the nitrate was preferentially reduced to nitrite. Solvent extractions of cobalt, a common contaminant in commercial nickel, and pertechnate, a radiological contaminant expected in DOE nickel scrap, are also successful.

  13. Nickel-aluminum dry charge reserve battery

    SciTech Connect

    Pollack, W.; Buzzelli, E.S.

    1986-08-12

    A nickel-aluminum reserve battery is described which consists of: (1) a case within which are disposed at least one bipolar plate comprising: (i) an electrode comprising battery material, the battery material consisting essentially of nickel hydroxide, the material containing --OH groups, and (ii) and electrode comprising aluminum, (2) a storage reservoir containing aqueous alkali hydroxide electrolyte near the case, and (3) means to transfer stored electrolyte to the electrodes where the nickel hydroxide containing electrode is connected to a current collector, which current collector is in turn connected to the aluminum electrode of the bipolar plate by means of an electrically conducting bonding medium.

  14. METHOD OF APPLYING NICKEL COATINGS ON URANIUM

    DOEpatents

    Gray, A.G.

    1959-07-14

    A method is presented for protectively coating uranium which comprises etching the uranium in an aqueous etching solution containing chloride ions, electroplating a coating of nickel on the etched uranium and heating the nickel plated uranium by immersion thereof in a molten bath composed of a material selected from the group consisting of sodium chloride, potassium chloride, lithium chloride, and mixtures thereof, maintained at a temperature of between 700 and 800 deg C, for a time sufficient to alloy the nickel and uranium and form an integral protective coating of corrosion-resistant uranium-nickel alloy.

  15. ELECTRODEPOSITION OF NICKEL ON URANIUM

    DOEpatents

    Gray, A.G.

    1958-08-26

    A method is described for preparing uranium objects prior to nickel electroplating. The process consiats in treating the surface of the uranium with molten ferric chloride hexahydrate, at a slightiy elevated temperature. This treatment etches the metal surface providing a structure suitable for the application of adherent electrodeposits and at the same time plates the surface with a thin protective film of iron.

  16. Electrocomposite of Alumina in Nickel Matrix

    NASA Technical Reports Server (NTRS)

    Xiong-Skiba, Pei; Hulguin, Ryan; Engelhaupt, Darell; Ramsey, Brian

    2004-01-01

    Nickel/aluminum oxide composite was electroformed in a sulfamate bath with 50 g/L of 0.05-micron aluminum oxide powder. Different plating methods including direct current plating, periodic pulse plating, and periodic reverse pulse plating were used. With conventional direct current plating, the maximum particle inclusion in the nickel matrix remains about 2% (wt). However, much higher percentile particle inclusions were achieved when a specific pulse reversal plating technique was applied. The particle incorporation approaches theoretical maximum when the deposit thickness per cycle approaches the particle diameter size at lower duty cycle. The highest particle incorporation achieved is 23% (by weight). Conceptual models interpreting the dramatic differences in the results of these plating methods were also proposed.

  17. In vivo degradation of magnesium plate/screw osteosynthesis implant systems: Soft and hard tissue response in a calvarial model in miniature pigs.

    PubMed

    Schaller, Benoit; Saulacic, Nikola; Imwinkelried, Thomas; Beck, Stefan; Liu, Edwin Wei Yang; Gralla, Jan; Nakahara, Ken; Hofstetter, Willy; Iizuka, Tateyuki

    2016-03-01

    Biodegradable magnesium plate/screw osteosynthesis systems were implanted on the frontal bone of adult miniature pigs. The chosen implant geometries were based on existing titanium systems used for the treatment of facial fractures. The aim of this study was to evaluate the in vivo degradation and tissue response of the magnesium alloy WE43 with and without a plasma electrolytic surface coating. Of 14 animals, 6 received magnesium implants with surface modification (coated), 6 without surface modification (uncoated), and 2 titanium implants. Radiological examination of the skull was performed at 1, 4, and 8 weeks post-implantation. After euthanasia at 12 and 24 weeks, X-ray, computed tomography, and microfocus computed tomography analyses and histological and histomorphological examinations of the bone/implant blocks were performed. The results showed a good tolerance of the plate/screw system without wound healing disturbance. In the radiological examination, gas pocket formation was found mainly around the uncoated plates 4 weeks after surgery. The micro-CT and histological analyses showed significantly lower corrosion rates and increased bone density and bone implant contact area around the coated screws compared to the uncoated screws at both endpoints. This study shows promising results for the further development of coated magnesium implants for the osteosynthesis of the facial skeleton. PMID:26805919

  18. Development of a micro-fiber nickel electrode for nickel-hydrogen cell

    NASA Technical Reports Server (NTRS)

    Britton, Doris L.

    1995-01-01

    Development of a high specific energy nickel electrode is the main goal of the lightweight nickel electrode program at the NASA Lewis Research Center. The approach has been to improve the nickel electrode by continuing combined in-house and contract efforts to develop a more efficient and lighter weight electrode for the nickel-hydrogen cell. Small fiber diameter nickel plaques are used as conductive supports for the nickel hydroxide active material. These plaques are commercial products and have an advantage of increased surface area available for the deposition of active material. Initial tests include activation and capacity measurements at different discharge levels followed by half-cell cycle testing at 80 percent depth-of-discharge in a low-Earth-orbit regime. The electrodes that pass the initial tests are life cycle-tested in a boiler plate nickel-hydrogen cell before flightweight designs are built and tested.

  19. SURFACE MODIFICATION OF ZIRCALOY-4 SUBSTRATES WITH NICKEL ZIRCONIUM INTERMETALLICS

    SciTech Connect

    Luscher, Walter G.; Gilbert, Edgar R.; Pitman, Stan G.; Love, Edward F.

    2013-02-01

    Surfaces of Zircaloy-4 (Zr-4) substrates were modified with nickel-zirconium (NiZr) intermetallics to tailor oxidation performance for specialized applications. Surface modification was achieved by electroplating Zr-4 substrates with nickel (Ni) and then performing thermal treatments to fully react the Ni plating with the substrates, which resulted in a coating of NiZr intermetallics on the substrate surfaces. Both plating thickness and thermal treatment were evaluated to determine the effects of these fabrication parameters on oxidation performance and to identify an optimal surface modification process. Isothermal oxidation tests were performed on surface-modified materials at 290°, 330°, and 370°C under a constant partial pressure of oxidant (i.e., 1 kPa D2O in dry Ar at 101 kPa) for 64 days. Test results revealed an enhanced, transient oxidation rate that decreased asymptotically toward the rate of the Zr-4 substrate. Oxidation kinetics were analyzed from isothermal weight gain data, which were correlated with microstructure, hydrogen pickup, strength, and hardness.

  20. GOLD PLATING PROCESS

    DOEpatents

    Seegmiller, R.

    1957-08-01

    An improved bath is reported for plating gold on other metals. The composition of the plating bath is as follows: Gold cyanide from about 15 to about 50 grams, potassium cyanide from about 70 to about 125 grams, and sulfonated castor oil from about 0.1 to about 10 cc. The gold plate produced from this bath is smooth, semi-hard, and nonporous.

  1. NICKEL RECOVERY FROM ELECTROPLATING RINSEWATERS BY ELECTRODIALYSIS

    EPA Science Inventory

    A program to demonstrate the feasibility of metal salt recovery and pollution control on a Watts-type nickel plating line by electrodialysis was conducted. Each of two reclaim rinse tanks, arranged in series following plate tanks, was treated by recirculating the rinse solutions ...

  2. Effect of Heat Treatment on Wear Resistance of Nickel Aluminide Coatings Deposited by HVOF and PTA

    NASA Astrophysics Data System (ADS)

    Benegra, M.; Santana, A. L. B.; Maranho, O.; Pintaude, G.

    2015-08-01

    This study aims to compare the wear resistance of nickel aluminide coatings deposited using plasma transferred arc (PTA) and high-velocity oxygen fuel (HVOF) processes. Wear resistance was measured in rubber wheel abrasion tests. In both deposition processes, the same raw material (nickel aluminide powder) was atomized and deposited on a 316L steel plate substrate. After deposition, specimens were subjected to thermal cycling, aiming solubilization and precipitation. Coatings deposited using PTA developed different microstructures as a result of the incorporation of substrate elements. However, despite the presence of these microstructures, they performed better than coatings processed using HVOF before the heat treatment. After thermal cycling, the superficial hardness after the wear tests for both processes was similar, resulting in similar mass losses.

  3. Lightweight porous plastic plaque. [nickel cadmium batteries

    NASA Technical Reports Server (NTRS)

    Reid, M.

    1978-01-01

    The porosity and platability of various materials were investigated to determine a suitable substrate for nickel-plated electrodes. Immersion, ultrasonics, and flow-through plating techniques were tried using nonproprietary formulations, and proprietary phosphide and boride baths. Modifications to the selected material include variations in formulation and treatment, carbon loading to increase conductivity, and the incorporation of a grid. Problems to be solved relate to determining conductivities and porosities as a function of amount of nickel plated on the plastics; loading; charge and discharge curves of electrodes at different current densities; cell performance; and long-term degradation of electrodes.

  4. Enhanced electrochemical performance and carbon anti-coking ability of solid oxide fuel cells with silver modified nickel-yttrium stabilized zirconia anode by electroless plating

    NASA Astrophysics Data System (ADS)

    Wu, Xiaoyan; Tian, Yu; Zhang, Jun; Zuo, Wei; Kong, Xiaowei; Wang, Jinghui; Sun, Kening; Zhou, Xiaoliang

    2016-01-01

    In this paper, silver (Ag) particles are introduced into the conventional Ni/YSZ anode by utilizing electroless plating method to improve its carbon anti-coking ability in hydrocarbons. The experimental results show that electrochemical performances of the decorated cells in H2, CH4 and C2H6 are all increased as compared to the cell with unmodified Ni/YSZ anode, which are verified by impedance spectrums as well. The durability experiment is carried out for as long as 24 h at the current density of 0.33 A/cm2 where the modified anode is subjected to dry C2H6 indicating the anti-coking ability of the anode is greatly improved. Scanning electron microscope shows that the slight decreasing in the cell terminal voltage can be attributed to the minimized carbon deposition which maybe resulted from the aggregation of silver particles at high temperature. Energy-dispersive X-ray spectroscopy line scanning results after long-term stability operation of the anode suggest that the carbon deposition can be depressed effectively both inside the anode and on the surface of the anode. Therefore, the results show that silver is a promising candidate material for modifying the Ni/YSZ anode with regard to improving electrochemical performance and suppressing the carbon deposition when taking the hydrocarbons as fuels.

  5. Hardness and Microstructure of Binary and Ternary Nitinol Compounds

    NASA Technical Reports Server (NTRS)

    Stanford, Malcolm K.

    2016-01-01

    The hardness and microstructure of twenty-six binary and ternary Nitinol (nickel titanium, nickel titanium hafnium, nickel titanium zirconium and nickel titanium tantalum) compounds were studied. A small (50g) ingot of each compound was produced by vacuum arc remelting. Each ingot was homogenized in vacuum for 48 hr followed by furnace cooling. Specimens from the ingots were then heat treated at 800, 900, 1000 or 1100 degree C for 2 hr followed by water quenching. The hardness and microstructure of each specimen was compared to the baseline material (55-Nitinol, 55 at.% nickel - 45 at.% titanium, after heat treatment at 900 degC). The results show that eleven of the studied compounds had higher hardness values than the baseline material. Moreover, twelve of the studied compounds had measured hardness values greater 600HV at heat treatments from 800 to 900 degree C.

  6. Hard metal composition

    DOEpatents

    Sheinberg, Haskell

    1986-01-01

    A composition of matter having a Rockwell A hardness of at least 85 is formed from a precursor mixture comprising between 3 and 10 weight percent boron carbide and the remainder a metal mixture comprising from 70 to 90 percent tungsten or molybdenum, with the remainder of the metal mixture comprising nickel and iron or a mixture thereof. The composition has a relatively low density of between 7 to 14 g/cc. The precursor is preferably hot pressed to yield a composition having greater than 100% of theoretical density.

  7. Hard metal composition

    DOEpatents

    Sheinberg, H.

    1983-07-26

    A composition of matter having a Rockwell A hardness of at least 85 is formed from a precursor mixture comprising between 3 and 10 wt % boron carbide and the remainder a metal mixture comprising from 70 to 90% tungsten or molybdenum, with the remainder of the metal mixture comprising nickel and iron or a mixture thereof. The composition has a relatively low density of between 7 and 14 g/cc. The precursor is preferably hot pressed to yield a composition having greater than 100% of theoretical density.

  8. Reducing chromium losses from a chromium plating bath. 1987 summer intern report. Project conducted at New Dimension Plating, Hutchinson, Minnesota

    SciTech Connect

    Achman, D.

    1987-12-31

    The company employs about forty people and operates for one or two eight hour shifts with an average of 315 racks of chrome plating per eight hour day. They plate a variety of metals including copper, nickel, gold, brass and chromium. Chromium is the major metal plated and is usually the last step in plating cycle. Most parts are copper plated and then nickel plated in preparation for chrome plating. The main difference between New Dimension Plating and other plating shops is the variety of parts plated. As New Dimension Plating is a job shop, a wide range of parts such as motorcycle accessories, stove parts, and custom items are metal finished. The plating lines are manual, meaning employees dip the racks into the tanks by hand. This fact along with the fact that parts vary greatly in size and shape accounts for the significant drag-out on the chromium plating line.

  9. High-temperature ductility of electro-deposited nickel

    NASA Technical Reports Server (NTRS)

    Dini, J. W.; Johnson, H. R.

    1977-01-01

    Work done during the past several months on high temperature ductility of electrodeposited nickel is summarized. Data are presented which show that earlier measurements made at NASA-Langley erred on the low side, that strain rate has a marked influence on high temperature ductility, and that codeposition of a small amount of manganese helps to improve high temperature ductility. Influences of a number of other factors on nickel properties were also investigated. They included plating solution temperature, current density, agitation, and elimination of the wetting agent from the plating solution. Repair of a large nozzle section by nickel plating is described.

  10. Electrodeposition of Low Stress Nickel Phosphorous Alloys for Precision Component Fabrication

    NASA Technical Reports Server (NTRS)

    Engelhaupt, Darell; Ramsey, Brian; Speegle, Chet; Whitaker, Ann F. (Technical Monitor)

    2001-01-01

    Nickel alloys are favored for electroforming precision components. Nickel phosphorous and nickel cobalt phosphorous are studied in this work. A completely new and innovative electrolytic process eliminates the fumes present in electroless processes and is suitable for electroforming nickel phosphorous and nickel cobalt phosphorous alloys to any desirable thickness, using soluble anodes, without stripping of tanks. Solutions show excellent performance for extended throughput. Properties include, cleaner low temperature operation (40 - 45 C), high Faradaic efficiency, low stress, Rockwell C 52 - 54 hardness and as much as 2000 N per square millimeter tensile strength. Performance is compared to nickel and nickel cobalt electroforming.

  11. Development of a Micro-Fiber Nickel Electrode for Nickel-Hydrogen Cell

    NASA Technical Reports Server (NTRS)

    Britton, Doris L.

    1996-01-01

    The development of a high specific energy battery is one of the objectives of the lightweight nickel-hydrogen (NiH2) program at the NASA Lewis Research Center. The approach has been to improve the nickel electrode by continuing combined in-house and contract efforts to develop a more efficient and lighter weight electrode for the nickel-hydrogen fuel cell. Small fiber diameter nickel plaques are used as conductive supports for the nickel hydroxide active material. These plaques are commercial products and have an advantage of increased surface area available for the deposition of active materials. Initial tests include activation and capacity measurements at different discharge levels followed by half-cell cycle testing at 80 percent depth-of-discharge in a low Earth orbit regime. The electrodes that pass the initial tests are life cycle tested in a boiler plate nickel-hydrogen cell before flightweight designs are built and tested.

  12. Skin deposition of nickel, cobalt, and chromium in production of gas turbines and space propulsion components.

    PubMed

    Julander, Anneli; Skare, Lizbet; Mulder, Marie; Grandér, Margaretha; Vahter, Marie; Lidén, Carola

    2010-04-01

    Skin exposure to nickel, cobalt, and chromium may cause sensitization and allergic contact dermatitis and it is known that many alloys and platings may release significant amounts of the metals upon contact with skin. Occupational exposure to these sensitizing metals has been studied in different settings with regards to airborne dust and different biological end points, but little is known about deposition on skin from airborne dust and direct contact with materials containing the metals. In this study, skin deposition was studied in 24 workers in an industry for development and manufacturing of gas turbines and space propulsion components. The workers were employed in three departments, representing different exposure scenarios: tools sharpening of hard metal items, production of space propulsion structures, and thermal application of different metal-containing powders. A novel acid wipe sampling technique was used to sample metals from specific skin surfaces on the hands and the forehead of the workers. Total amounts of nickel, cobalt, and chromium were measured by inductively coupled plasma mass spectrometry. The result showed that nickel, cobalt, and chromium could be detected on all skin surfaces sampled. The highest level of nickel was 15 microg cm(-2) h(-1), the highest for cobalt was 4.5 microg cm(-2) h(-1), and for chromium 0.6 microg cm(-2) h(-1). The three departments had different exposures regarding the metals. The highest levels of nickel on the skin of the workers were found in the thermal applications department, cobalt in the tools sharpening department, and chromium in the space propulsion components department. In conclusion, the workers' exposure to the metals was more likely to come from direct skin contact with items, rather than from airborne dust, based on the fact that the levels of metals were much higher on the fingers than on the back side of the hands and the forehead. The skin exposure levels of nickel and cobalt detected are judged

  13. Tribological characteristics of gold films deposited on metals by ion plating and vapor deposition

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Spalvins, T.; Buckley, D. H.

    1984-01-01

    The graded interface between an ion-plated film and a substrate is discussed as well as the friction and wear properties of ion-plated gold. X-ray photoelectron spectroscopy (XPS) depth profiling and microhardness depth profiling were used to investigate the interface. The friction and wear properties of ion-plated and vapor-deposited gold films were studied both in an ultra high vacuum system to maximize adhesion and in oil to minimize adhesion. The results indicate that the solubility of gold on the substrate material controls the depth of the graded interface. Thermal diffusion and chemical diffusion mechanisms are thought to be involved in the formation of the gold-nickel interface. In iron-gold graded interfaces the gold was primarily dispersed in the iron and thus formed a physically bonded interface. The hardness of the gold film was influenced by its depth and was also related to the composition gradient between the gold and the substrate. The graded nickel-gold interface exhibited the highest hardness because of an alloy hardening effect. The effects of film thickness on adhesion and friction were established.

  14. Nickel subsulfide

    Integrated Risk Information System (IRIS)

    Nickel subsulfide ; CASRN 12035 - 72 - 2 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinogen

  15. Nickel carbonyl

    Integrated Risk Information System (IRIS)

    Nickel carbonyl ; CASRN 13463 - 39 - 3 Human health assessment information on a chemical substance is included in the IRIS database only after a comprehensive review of toxicity data , as outlined in the IRIS assessment development process . Sections I ( Health Hazard Assessments for Noncarcinogenic

  16. Nanoindentation study of size effects in nickel-graphene nanocomposites

    NASA Astrophysics Data System (ADS)

    Chang, Shu-Wei; Nair, Arun K.; Buehler, Markus J.

    2013-04-01

    Metal-graphene nanocomposites find applications in nanoscale devices, as functional materials and can serve as a test bed to gain insight into fundamental deformation mechanisms of metals under geometric confinement. Here, we report full atomistic nanoindentation simulations for nickel-graphene nanocomposites with varied numbers of layers of graphene sheets to investigate the size effects on the hardness, and to understand how emerging dislocation loops interact with the nickel-graphene interface under varied geometric confinements. A detailed analysis of the plastic deformation mechanism shows that as dislocation loops reach the nickel-graphene interface, the local bending of the graphene sheet is altered and further dislocation propagation is blocked. An increase in the number of graphene layers decreases the hardness, but increases the maximum elastic deformation of the nickel-graphene nanocomposites. These findings indicate that the mechanical properties of nickel-graphene nanocomposites can be engineered by controlling the thickness of nickel and graphene layers, respectively.

  17. Glass-bead peen plating

    NASA Technical Reports Server (NTRS)

    Graves, J. R.

    1974-01-01

    Peen plating of aluminum, copper, and nickel powders was investigated. Only aluminum was plated successfully within the range of peen plating conditions studied. Optimum plating conditions for aluminum were found to be: (1) bead/powder mixture containing 25 to 35% powder by weight, (2) peening intensity of 0.007A as measured by Almen strip, and (3) glass impact bead diameter of at least 297 microns (0.0117 inches) for depositing-100 mesh aluminum powder. No extensive cleaning or substrate preparation is required beyond removing loose dirt or heavy oil.

  18. Aluminum transfer method for plating plastics

    NASA Technical Reports Server (NTRS)

    Goodrich, W. D.; Stalmach, C. J., Jr.

    1977-01-01

    Electroless plating technique produces plate of uniform thickness. Hardness and abrasion resistance can be increased further by heat treatment. Method results in seamless coating over many materials, has low thermal conductivity, and is relatively inexpensive compared to conventional methods.

  19. Nickel allergy and orthodontics.

    PubMed

    Rahilly, G; Price, N

    2003-06-01

    Nickel is the most common metal to cause contact dermatitis in orthodontics. Nickel-containing metal alloys, such as nickel-titanium and stainless steel, are widely used in orthodontic appliances. Nickel-titanium alloys may have nickel content in excess of 50 per cent and can thus potentially release enough nickel in the oral environment to elicit manifestations of an allergic reaction. Stainless steel has a lower nickel content (8 per cent). However, because the nickel is bound in a crystal lattice it is not available to react. Stainless steel orthodontic components are therefore very unlikely to cause nickel hypersensitivity. This article discusses the diagnosis of nickel allergy in orthodontics and describes alternative products that are nickel free or have a very low nickel content, which would be appropriate to use in patients diagnosed with a nickel allergy. PMID:12835436

  20. NICKEL COATED URANIUM ARTICLE

    DOEpatents

    Gray, A.G.

    1958-10-01

    Nickel coatings on uranium and various methods of obtaining such coatings are described. Specifically disclosed are such nickel or nickel alloy layers as barriers between uranium and aluminum- silicon, chromium, or copper coatings.

  1. Nickel anode electrode

    DOEpatents

    Singh, Prabhakar; Benedict, Mark

    1987-01-01

    A nickel anode electrode fabricated by oxidizing a nickel alloying material to produce a material whose exterior contains nickel oxide and whose interior contains nickel metal throughout which is dispersed the oxide of the alloying material and by reducing and sintering the oxidized material to form a product having a nickel metal exterior and an interior containing nickel metal throughout which is dispersed the oxide of the alloying material.

  2. Systems and Methods for the Electrodeposition of a Nickel-cobalt Alloy

    NASA Technical Reports Server (NTRS)

    Ogozalek, Nance Jo (Inventor); Wistrand, Richard E. (Inventor)

    2013-01-01

    Systems and methods for electrodepositing a nickel-cobalt alloy using a rotating cylinder electrode assembly with a plating surface and an electrical contact. The assembly is placed within a plating bath and rotated while running a plating cycle. Nickel-cobalt alloy deposition is selectively controlled by controlling current density distribution and/or cobalt content in the plating bath while running the plating cycle to deposit an alloy of a desired yield strength onto the plating surface in a single plating cycle. In various embodiments, the rotating cylinder may be used as an insitu monitoring method to assist in obtaining the properties desired.

  3. Response of nickel surface to pulsed fusion plasma radiations

    SciTech Connect

    Niranjan, Ram Rout, R. K. Srivastava, R. Gupta, Satish C.; Chakravarthy, Y.; Patel, N. N.; Alex, P.

    2014-04-24

    Nickel based alloys are being projected as suitable materials for some components of the next generation fusion reactor because of compatible thermal, electrical and mechanical properties. Pure nickel material is tested here for possibility of similar application purpose. Nickel samples (> 99.5 % purity) are exposed here to plasma radiations produced due to D-D fusion reaction inside an 11.5 kJ plasma focus device. The changes in the physical properties of the nickel surface at microscopic level which in turn change the mechanical properties are analyzed using scanning electron microscope, optical microscope, glancing incident X-ray diffractometer and Vicker's hardness gauge. The results are reported here.

  4. Wetlife Study of Nickel Hydrogen Cells

    NASA Technical Reports Server (NTRS)

    2007-01-01

    A study was undertaken to determine the residual Nickel Precharge, and to understand the Performance and Cycle Life of Aged Nickel Hydrogen cells that were in cold storage up to thirteen (13) years. Comsat Technical Services, Aerospace Corporation, and NSWC/Crane test data to date indicate a nominal electrical performance with a small second plateau and the presence of Nickel Precharge in the cells: Cell Teardown, Plate (active Nickel Precharge determination), and Electrolyte Analyses are in progress. Preliminary Thermal Imaging data indicates that older the cell greater the heat generation, but cell over charge (capacity) could dominate heat generation. U.S. Govt. cells has completed 1150 nominal 60% LEO cycles. The completion date for this study is January 31, 2008.

  5. Laser rapid manufacturing of special pattern Inco 718 nickel-based alloy component

    NASA Astrophysics Data System (ADS)

    Zhong, Minlin; Yang, Lin; Liu, Wenjin; Huang, Ting; He, Jingjiang

    2005-01-01

    Laser rapid manufacturing based on laser cladding is a novel layer additive manufacturing technology, which can be well used for producing specific material, geometry and properties components normally unavailable or very costly by conventional methods. This paper presents a project research work on laser rapid manufacturing of special pattern Inco 718 nickel based alloy component with special pattern for aeronautical application. The required pattern Inco 718 nickel based alloy component was manufactured directly by laser deposition with optimized parameters: laser power: 800W, laser beam diameter: 0.8 mm, scanning speed: 0.5 m/min, powder feeding rate: 3g/min; The basic microstructure of laser deposited sample is directionally solidified columnar structure, with metallurgical bound to the substrate. Laser deposited component has good metallurgical and compositional and hardness homogeneity. The average hardness is about Hv0.2 440. The tensile strength of the laser deposited Inco 718 sample is respectively 121 and 116 kgf/mm2 at room temperature and at 650°C, which are a little bit less than the data of forged Inco 718 plate 142 and 127 kgf/mm2 due to its directional solidified columnar structure perpendicular to the tensile test force.

  6. Effects of non-spherical colloidal silica slurry on Al-NiP hard disk substrate CMP application

    NASA Astrophysics Data System (ADS)

    Salleh, Sideq; Sudin, Izman; Awang, Arobi

    2016-01-01

    Spherical and non-spherical colloidal silica size and shape were characterized and its effects on aluminum alloy nickel plated (Al-NiP) hard disk substrate during chemical mechanical polishing (CMP) was investigated. Non-spherical colloidal silica slurry shows significantly higher material removal rate (MRR) with higher coefficient of friction (CoF) when compared to spherical colloidal silica of similar size. CMP evaluations on non-spherical colloidal silica slurry particle size distribution (PSD) reveal that MRR can be further increased by using wider PSD. Conventional slurry for Al-NiP hard disk substrates which use alumina-silica composite slurry induces embedded alumina thermal asperities (TA) defects which can cause reliability failure at product level. CMP comparison between conventional alumina-silica slurry and non-spherical colloidal silica slurry shows substrates polished by using non-spherical colloidal silica slurry have no embedded TA defects, lower surface roughness and lower surface defects.

  7. Second Plateau Voltage in Nickel-cadmium Cells

    NASA Technical Reports Server (NTRS)

    Vasanth, K. L.

    1984-01-01

    Sealed nickel cadmium cells having large number of cycles on them are discharged using Hg/HgO reference electrode. The negative electrode exhibits the second plateau. A SEM of negative plates of such cells show a number of large crystals of cadmium hydroxide. The large crystals on the negative plates disappear after continuous overcharging in flooded cells.

  8. Plate motion

    SciTech Connect

    Gordon, R.G. )

    1991-01-01

    The motion of tectonic plates on the earth is characterized in a critical review of U.S. research from the period 1987-1990. Topics addressed include the NUVEL-1 global model of current plate motions, diffuse plate boundaries and the oceanic lithosphere, the relation between plate motions and distributed deformations, accelerations and the steadiness of plate motions, the distribution of current Pacific-North America motion across western North America and its margin, plate reconstructions and their uncertainties, hotspots, and plate dynamics. A comprehensive bibliography is provided. 126 refs.

  9. Nickel release from stainless steels.

    PubMed

    Haudrechy, P; Mantout, B; Frappaz, A; Rousseau, D; Chabeau, G; Faure, M; Claudy, A

    1997-09-01

    In 1994, a study of nickel release and allergic contact dermatitis from nickel-plated metals and stainless steels was published in this journal. It was shown that low-sulfur stainless steel grades like AISI 304, 316L or 430 (S < or = 0.007%) release less than 0.03 microgram/cm2/week of nickel in acid artificial sweat and elicit no reactions in patients already sensitized to nickel. In contrast, nickel-plated samples release around 100 micrograms/cm2/week of Ni and high-sulfur stainless steel (AISI 303-S approximately 0.3%) releases about 1.5 micrograms/cm2/week in this acid artificial sweat. Applied on patients sensitized to nickel, these metals elicit positive reactions in 96% and 14%, respectively, of the patients. The main conclusion was that low-sulfur stainless steels like AISI 304, 316L or 430, even when containing Ni, should not elicit nickel contact dermatitis, while metals having a mean corrosion resistance like a high-sulfur stainless steel (AISI 303) or nickel-plated steel should be avoided. The determining characteristic was in fact the corrosion resistance in chloride media, which, for stainless steels, is connected, among other factors, to the sulfur content. Thus, a question remained concerning the grades with an intermediate sulfur content, around 0.03%, which were not studied. They are the object of the study presented in this paper. 3 tests were performed: leaching experiments, dimethylglyoxime and HNO3 spot tests, and clinical patch tests; however, only stainless steels were tested: a low-sulfur AISI 304 and AISI 303 as references and 3 grades with a sulfur content around 0.03%: AISI 304L, AISI 304L added with Ca, AISI 304L+Cu. Leaching experiments showed that the 4 non-resulfurised grades released less than 0.5 microgram/cm2/week in acid sweat while the reulfurized AISI 303 released around or more than 0.5 microgram/cm2/week. This is explained by the poorer corrosion resistance of the resulfurized grade. Yet all these grades had the same

  10. Long life nickel electrodes for a nickel-hydrogen cell: Cycle life tests

    NASA Technical Reports Server (NTRS)

    Lim, H. S.; Verzwyvelt, S. A.

    1985-01-01

    In order to develop a long life nickel electrode for a Ni/H2 cell, the cycle life of nickel electrodes was tested in Ni/H2 boiler plate cells. A 19 test cell matrix was made of various nickel electrode designs including three levels each of plaque mechanical strength, median pore size of the plaque, and active material loading. Test cells were cycled to the end of their life (0.5v) in a 45 minute low Earth orbit cycle regime at 80% depth-of-discharge. It is shown that the active material loading level affects the cycle life the most with the optimum loading at 1.6 g/cc void. Mechanical strength does not affect the cycle life noticeably in the bend strength range of 400 to 700 psi. It is found that the best plaque is made of INCO nickel powder type 287 and has median pore size of 13 micron.

  11. A method for making an alkaline battery electrode plate

    NASA Technical Reports Server (NTRS)

    Chida, K.; Ezaki, T.

    1983-01-01

    A method is described for making an alkaline battery electrode plate where the desired active substances are filled into a nickel foam substrate. In this substrate an electrolytic oxidation reduction occurs in an alkaline solution containing lithium hydroxide.

  12. Must "Hard Problems" Be Hard?

    ERIC Educational Resources Information Center

    Kolata, Gina

    1985-01-01

    To determine how hard it is for computers to solve problems, researchers have classified groups of problems (polynomial hierarchy) according to how much time they seem to require for their solutions. A difficult and complex proof is offered which shows that a combinatorial approach (using Boolean circuits) may resolve the problem. (JN)

  13. Biological monitoring of nickel

    SciTech Connect

    Sunderman, F.W. Jr.; Aitio, A.; Morgan, L.G.; Norseth, T.

    1986-07-01

    Measurements of nickel in body fluids, excreta, and tissues from humans with occupational, environmental, and iatrogenic exposures to nickel compounds are comprehensively reviewed. Correlations between levels of human exposures to various classes of nickel compounds via inhalation, oral, or parenteral routes and the corresponding concentrations of nickel in biological samples are critically evaluated. Major conclusions include the following points: Measurements of nickel concentrations in body fluids, especially urine and serum, provide meaningful insights into the extent of nickel exposures, provided these data are interpreted with knowledge of the exposure routes, sources, and durations, the chemical identities and physical-chemical properties of the nickel compounds, and relevant clinical and physiological information, such as renal function. Nickel concentrations in body fluids should not be viewed as indicators of specific health risks, except in persons exposed to nickel carbonyl, for whom urine nickel concentrations provide prognostic guidance on the severity of the poisoning. In persons exposed to soluble nickel compounds (e.g., NiCl/sub 2/, NiSO/sub 4/), nickel concentrations in body fluids are generally proportional to exposure levels; absence of increased values usually indicates non-significant exposure; presence of increased values should be a signal to reduce the exposure. In persons exposed to less soluble nickel compounds (e.g., Ni/sub 3/S/sub 2/,NiO), increased concentrations of nickel in body fluids are indicative of significant nickel absorption and should be a signal to reduce the exposures to the lowest levels attainable with available technology; absence of increased values does not necessarily indicate freedom from the health risks (e.g., cancers of lung and nasal cavities) associated with exposures to certain relatively insoluble nickel compounds. 315 references.

  14. Reduction and sintering of a nickel-dispersed-alumina composite and its properties

    SciTech Connect

    Sekino, Tohru; Nakajima, Toshio; Ueda, Satoru; Niihara, Koichi

    1997-05-01

    High-density nickel-dispersed-alumina (Al{sub 2}O{sub 3}/nickel) composites with superior mechanical properties were obtained by the hydrogen reduction and the hot pressing of alumina-nickel oxide (Al{sub 2}O{sub 3}/NiO) mixed powders. The mixtures were prepared by using NiO or nickel nitrate (Ni(NO{sub 3}){sub 2}{center_dot}nH{sub 2}O) as a dispersion source of nickel metal. Microstructural investigations of the composite fabricated using nitrate powder revealed that fine nickel particles, {approximately}100 nm in diameter, dispersed homogeneously at the matrix grain boundaries, forming the intergranular nanocomposite. High strength (>1 GPa) and high-temperature hardness were registered for the composite that contained a small amount of nickel dispersion. The ferromagnetic properties of nickel, such as high coercive force, were observed, because of the tine magnetic dispersions, which indicates a functional value of structural composites.

  15. Nickel coating on high strength low alloy steel by pulse current deposition

    NASA Astrophysics Data System (ADS)

    Nigam, S.; Patel, S. K.; Mahapatra, S. S.; Sharma, N.; Ghosh, K. S.

    2015-02-01

    Nickel is a silvery-white metal mostly used to enhance the value, utility, and lifespan of industrial equipment and components by protecting them from corrosion. Nickel is commonly used in the chemical and food processing industries to prevent iron from contamination. Since the properties of nickel can be controlled and varied over broad ranges, nickel plating finds numerous applications in industries. In the present investigation, pulse current electro-deposition technique has been used to deposit nickel on a high strength low alloy (HSLA) steel substrate.Coating of nickel is confirmed by X-ray diffraction (XRD) and EDAX analysis. Optical microscopy and SEM is used to assess the coating characteristics. Electrochemical polarization study has been carried out to study the corrosion behaviour of nickel coating and the polarisation curves have revealed that current density used during pulse electro-deposition plays a vital role on characteristics of nickel coating.

  16. Electrodeposition of nickel composite coatings

    NASA Astrophysics Data System (ADS)

    Borkar, Tushar

    Pulse electrodeposition (PC) and pulse reverse electrodeposition (PRC) bring a new era in improving the surface properties of metals. These processes are associated with many advantages, such as reduction in porosity, low level of inclusions, and higher deposition rates compared to direct current (DC) electrodeposition process. There is much more flexibility in varying three basic parameters which are, pulse current density, on time, and off time in pulse electrodeposition resulting in unique composition and microstructure of coating being deposited. In this work, nickel matrix composite coatings were synthesized by co-depositing nano particles (Al2O3, SiC, and ZrO2) from Watts bath. To get detailed insight into effect of processing parameters on the microstructure, mechanical, and tribological properties of the composite coatings, the coatings were also fabricated using DC, PC, and PRC techniques. Also, the effect of bath loading on the level of reinforcement in the coating was investigated for Ni-Al2O 3 composite coatings. Furthermore an attempt was made to produce Ni-CNT coatings by pulse electrodeposition method. Pure nickel coatings were also prepared for comparison. Composite coatings deposited using PC and PRC techniques exhibited significant improvement in microhardness and wear resistance. The presence of nanoparticles in the composite coating seems to prohibit the columnar growth of the nickel grains resulting in random/weak texture and smaller thickness of the composite coatings. Ni-Al2O3 composite coatings show maximum hardness and wear resistance compared to Ni-SiC and Ni-ZrO 2 composite coatings. As Al2O3 content in electroplating bath increases, Microhardness and wear resistance of composite coatings increases but thickness of the coatings decreases due to nanoparticles obstructing grain growth. The Ni-CNT composite coatings exhibited significantly improved microhardness compared to pure nickel coatings.

  17. Nickel hydrogen bipolar battery electrode design

    NASA Technical Reports Server (NTRS)

    Puglisi, V. J.; Russell, P.; Verrier, D.; Hall, A.

    1985-01-01

    The preferred approach of the NASA development effort in nickel hydrogen battery design utilizes a bipolar plate stacking arrangement to obtain the required voltage-capacity configuration. In a bipolar stack, component designs must take into account not only the typical design considerations such as voltage, capacity and gas management, but also conductivity to the bipolar (i.e., intercell) plate. The nickel and hydrogen electrode development specifically relevant to bipolar cell operation is discussed. Nickel oxide electrodes, having variable type grids and in thicknesses up to .085 inch are being fabricated and characterized to provide a data base. A selection will be made based upon a system level tradeoff. Negative (hydrpogen) electrodes are being screened to select a high performance electrode which can function as a bipolar electrode. Present nickel hydrogen negative electrodes are not capable of conducting current through their cross-section. An electrode was tested which exhibits low charge and discharge polarization voltages and at the same time is conductive. Test data is presented.

  18. A REVIEW OF NICKEL PLATING BATH LIFE EXTENSION, NICKEL RECOVERY & COPPER RECOVERY FROM NICKEL BATHS

    EPA Science Inventory

    For metal finishing operations to remain competitive and in compliance with environmental requirements, companies must focus their efforts on pollution prevention to reduce waste generation and disposal costs, limit liability and restore maximum profits. By applying the pollutio...

  19. Nickel aluminides: Breaking into the marketplace

    SciTech Connect

    Krause, C.

    1995-12-31

    Nurtured by ORNL researchers for almost 15 years, nickel aluminides may have found their niche. ORNL`s modified nickel aluminides are receiving considerable attention by the heat-treating industry in the United States and may have arrived just in the nick of time to make some companies more competitive. Nickel aluminides are intermetallic materials that have long been considered potentially useful because, thanks to their ordered crystal structure, they are very strong and hard and melt only at very high temperatures. But they had a serious weakness: they were too brittle to be shaped into reliable components. Then, in 1982, ORNL researchers led by Chain T. Liu in the Metals and Ceramics Division found the secret recipe for producing a ductile nickel aluminide alloy: add trace amounts of a few alloying elements in the right proportion. It was like turning peanut brittle into taffy. Their most important discovery was that the addition of a small amount of boron (200 parts per million) to a nickel aluminide alloy (Ni{sub 3}Al) makes the alloy highly ductile at room temperature. To address the safety concerns of the alloy preparation industry, Vinod Sikka and Joseph Vought developed a new process in collaboration with Seetharama Deevi, who was on a 1-year sabbatical at ORNL from the Research Center at Philip Morris in Richmond, Virginia. The development is called the Exo-Melt process.

  20. Pulsed electrodeposition of iron-nickel alloys

    SciTech Connect

    Grimmett, D.L.; Schwartz, M.; Nobe, K. )

    1990-11-01

    This paper reports on the effects of dc, pulse, and pulse reverse current waveforms on deposition of Fe-Ni alloys studied in unagitated solutions and with a rotating cylindrical electrode. A nickel sulfamate/ferrous chloride electrolyte system at pH 2 less than 2 A/dm{sup 2}. Pulse reverse plating led to a decrease in anomalous deposition at low current densities. Rotating cylindrical electrodes indicated significant mass transfer effects at high current densities. During pulse reverse plating an increase in anodic pulse magnitude decreased anomalous deposition; pulse frequency had its greatest effect in reducing anomalous deposition between 100 and 300 Hz.

  1. A novel plating process for microencapsulating metal hydrides

    SciTech Connect

    Law, H.H.; Vyas, B.; Zahurak, S.M.; Kammlott, G.W.

    1996-08-01

    One approach to increasing the lifetime of the metal hydride electrode has been the use of conventional electroless plating to produce a coating of copper or nickel on the surface of the metal hydride powders. In this paper, a novel method for microencapsulating the active electrode powders is presented. This new plating technique takes advantage of the reducing power of hydrogen already stored inside the metal hydride to plate a variety of metals onto metal hydride materials. This method greatly simplifies electroless plating for these powders, eliminating the need for stabilizers and additives typically required for conventional electroless plating solutions. Metals that can be electrolessly plated with stored hydrogen have been identified based on thermodynamic considerations. Experimentally, micrometers thick coatings of copper, silver, and nickel have been plated on several metal hydrides.

  2. Progress in the Development of Lightweight Nickel Electrode for Nickel-Hydrogen Cell

    NASA Technical Reports Server (NTRS)

    Britton, Doris L.

    1999-01-01

    Development of a high specific energy battery is one of the objectives of the lightweight nickel-hydrogen (Ni-H2) program at the NASA Glenn Research Center. The approach has been to improve the nickel electrode by continuing combined in-house and contract efforts to develop a lighter weight electrode for the nickel-hydrogen cell. Small fiber diameter nickel plaques are used as conductive supports for the nickel hydroxide active material. These plaques are commercial products and have an advantage of increased surface area available for the deposition of active material. Initial tests include activation and capacity measurements at five different discharge levels, C/2, 1.0 C, 1.37 C, 2.0 C, and 2.74 C. The electrodes are life cycle tested using a half-cell configuration at 40 and 80% depths-of-discharge (DOD) in a low-Earth-orbit regime. The electrodes that pass the initial tests are life cycle-tested in a boiler plate nickel-hydrogen cell before flight weight design are built and tested.

  3. Advanced nickel-cadmium batteries for geosynchronous spacecraft

    NASA Technical Reports Server (NTRS)

    Pickett, David F.; Lim, Hong S.; Krause, Stanley J.; Verzwyvelt, Scott A.

    1987-01-01

    A nickel cadmium battery was developed that can be operated at 80 percent depth of discharge in excess of 10 years in a geosynchronous orbit application, and has about a 30 percent weight savings per spacecraft over present nickel cadmium batteries when used with a 1000 watts eclipse load. The approach used in the development was to replace nylon separators with inert polymer impregnated zirconia, use electrochemically deposited plates in place of conventional chemically precipitated ones, and use an additive to extend negative plate lifetime. The design has undergone extensive testing using both engineering and protoflight cell configurations.

  4. Nickel Hydride Complexes.

    PubMed

    Eberhardt, Nathan A; Guan, Hairong

    2016-08-10

    Nickel hydride complexes, defined herein as any molecules bearing a nickel hydrogen bond, are crucial intermediates in numerous nickel-catalyzed reactions. Some of them are also synthetic models of nickel-containing enzymes such as [NiFe]-hydrogenase. The overall objective of this review is to provide a comprehensive overview of this specific type of hydride complexes, which has been studied extensively in recent years. This review begins with the significance and a very brief history of nickel hydride complexes, followed by various methods and spectroscopic or crystallographic tools used to synthesize and characterize these complexes. Also discussed are stoichiometric reactions involving nickel hydride complexes and how some of these reactions are developed into catalytic processes. PMID:27437790

  5. INVESTIGATION INTO THE REJUVENATION OF SPENT ELECTROLESS NICKEL BATHS BY ELECTRODIALYSIS

    EPA Science Inventory

    Electroless nickel plating generates substantially more waste than other metal-finishing processes due to the inherent limited bath life and the need for regular bath disposal. Electrodialysis can be used to generate electroless nickel baths, but poor membrane permselectivity, l...

  6. Contaminated nickel scrap processing

    SciTech Connect

    Compere, A.L.; Griffith, W.L.; Hayden, H.W.; Johnson, J.S. Jr.; Wilson, D.F.

    1994-12-01

    The DOE will soon choose between treating contaminated nickel scrap as a legacy waste and developing high-volume nickel decontamination processes. In addition to reducing the volume of legacy wastes, a decontamination process could make 200,000 tons of this strategic metal available for domestic use. Contaminants in DOE nickel scrap include {sup 234}Th, {sup 234}Pa, {sup 137}Cs, {sup 239}Pu (trace), {sup 60}Co, U, {sup 99}Tc, and {sup 237}Np (trace). This report reviews several industrial-scale processes -- electrorefining, electrowinning, vapormetallurgy, and leaching -- used for the purification of nickel. Conventional nickel electrolysis processes are particularly attractive because they use side-stream purification of process solutions to improve the purity of nickel metal. Additionally, nickel purification by electrolysis is effective in a variety of electrolyte systems, including sulfate, chloride, and nitrate. Conventional electrorefining processes typically use a mixed electrolyte which includes sulfate, chloride, and borate. The use of an electrorefining or electrowinning system for scrap nickel recovery could be combined effectively with a variety of processes, including cementation, solvent extraction, ion exchange, complex-formation, and surface sorption, developed for uranium and transuranic purification. Selected processes were reviewed and evaluated for use in nickel side-stream purification. 80 refs.

  7. Comparative study of electroless nickel film on different organic acids modified cuprammonium fabric (CF)

    NASA Astrophysics Data System (ADS)

    Zhao, Hang; Lu, Yinxiang

    2016-01-01

    Nickel films were grown on citric acid (CA), malic acid (MA) and oxalic acid (OA) modified cuprammonium fabric (CF) substrates via electroless nickel deposition. The nickel films were examined using scanning electron microscopy (SEM) and X-ray diffraction (XRD). Their individual deposition rate and electromagnetic interference (EMI) shielding effectiveness (SE) were also investigated to compare the properties of electroless nickel films. SEM images illustrated that the nickel film on MA modified CF substrate was smooth and uniform, and the density of nickel nuclei was much higher. Compared with that of CA modified CF, the coverage of nickel nuclei on OA and MA modified CF substrate was very limited and the nickel particles size was too big. XRD analysis showed that the nickel films deposited on the different modified CF substrates had a structure with Ni (1 1 1) preferred orientation. All the nickel coatings via different acid modification were firmly adhered to the CF substrates, as demonstrated by an ultrasonic washing test. The result of tensile test indicated that the electroless nickel plating on CF has ability to strengthen the CF substrate while causes limited effect on tensile elongation. Moreover, the nickel film deposited on MA modified CF substrate showed more predominant in EMI SE than that deposited on CA or OA modified CF.

  8. Nickel-Cadmium Cell Design Variable Program Data Analysis

    NASA Technical Reports Server (NTRS)

    Morrow, G. W.

    1985-01-01

    A program was undertaken in conjunction with the General Electric Company to evaluate 9 of the more important nickel cadmium aerospace cell designs that are currently being used or that have been used in the past 15 years. Design variables tested in this program included teflonated negative plates, silver treated negative plates, light plate loading level, no positive plate cadmium treatment, plate design of 1968 utilizing both old and new processing techniques, and electrochemically impregnated positive plates. The data acquired from these test packs in a low Earth orbit cycling regime is presented and analyzed here. This data showed conclusively that the cells manufactured with no positive plate cadmium treatment outperformed all other cell designs in all aspects of the program and that the cells with teflonated negative electrodes performed very poorly.

  9. Shaped pulse electroforming of nickel

    NASA Astrophysics Data System (ADS)

    Wong, Kam Po

    model is also established for formulating the effects of different types of waveform on 3-dimensional electrocrystallization of nickel electroforms. The model describes how the different types of waveform influence the rate of 3-dimensional nucleation, J, the rate of 3-dimensional step growth via surface diffusion path, JSD , and the rate of 3-dimensional step growth via direct transfer path, JDT, at the cathodic surface. Moreover, the dynamic electrocrystallization process including J, JSD and JDT was simulated. When grain size and hardness among waveforms were compared, both the most fine-grained structure and the highest hardness value were found when a ramp-down waveform was employed. The experimental results show that, compared with the conventional rectangular waveform, the hardness value can be improved by about 28% when a ramp-down waveform is used. These results are also supported by theoretical predictions and the study of the surface morphology of the electroforms by scanning electron microscopy.

  10. The chemical precipitation of nickel on ion exchangers and active carbons

    NASA Astrophysics Data System (ADS)

    Khorol'Skaya, S. V.; Zolotukhina, E. V.; Polyanskii, L. N.; Peshkov, S. V.; Kravchenko, T. A.; Krysanov, V. A.

    2010-12-01

    The chemical precipitation of nickel in the form of poorly soluble precipitates in ion exchanger matrices and on active carbons from solutions of nickel chloride and chemical nickel plating electrolytes was studied. The sorption of nickel ions from a solution of nickel chloride occurs most effectively on Purolite D24002 macroporous chelate forming ion exchanger, KU-23-15/100 sulfo cation exchanger, and KU-2-8 gel sulfo cation exchanger. Nickel enters sulfo cation exchangers in the form of counterions, and is adsorbed on Purolite D24002 largely because of complex formation. The subsequent precipitation of nickel in the solid state in matrix pores liberates ionogenic centers, which allows repeated sorption cycles to be performed. After three chemical precipitation cycles under static conditions, the amount of nickel is higher by 170-250% than the ion exchange capacity of the sorbents. The electrolyte of chemical nickel plating contains nickel predominantly in the form of negatively charged and neutral complexes with glycine, which cannot form bonds with the matrices under study. It is therefore reasonable to perform sorption at decreased solution pH values.

  11. Long life nickel electrodes for a nickel-hydrogen cell. I Initial performance

    NASA Technical Reports Server (NTRS)

    Lim, H. S.; Verzwyvelt, S. A.; Blaser, C.; Keener, K. M.

    1983-01-01

    In order to develop a long life nickel electrode for a Ni/H2 cell, an investigation was begun to study the effects of sinter structure and active material loading level on the long life performance of nickel electrodes. This paper is a report on the initial performance of these electrodes as a part of an accelerated life test program. Seven different types of nickel plaques were made which included three levels of both their mechanical strength and median pore size. These plaques were impregnated with three levels of active material loading. The resultant electrodes were tested by a 200-cycle stress test which was conducted in flooded electrolyte, and also for initial performance in a Ni/H2 boiler plate cell. An interesting and unexpected observation was that an increased initial utilization of the active material was due more to its complete discharge to the lower average oxidation state than its increased charge acceptance in the charged state.

  12. Development of a brazing process for the production of water- cooled bipolar plates made of chromium-coated metal foils for PEM fuel cells

    NASA Astrophysics Data System (ADS)

    Mueller, M.; Hoehlich, D.; Scharf, I.; Lampke, T.; Hollaender, U.; Maier, H. J.

    2016-03-01

    Beside lithium batteries, PEM fuel cells are the most promising strategy as a power source to achieve the targets for introducing and increasing the usage of electric vehicles. Due to limited space and weight problems, water cooled, metallic bipolar plates in a fuel cell metal stack are preferred in motor vehicles. These plates are stamped metal sheets with a complex structure, interconnected media-tight. To meet the multiple tasks and requirements in use, complex and expensive combinations of materials are currently in use (carbon fiber composites, graphite, gold-plated nickel, stainless and acid resistant steel). The production of such plates is expensive as it is connected with considerable effort or the usage of precious metals. As an alternative, metalloid nitrides (CrN, VN, W2N, etc.) show a high chemical resistance, hardness and a good conductivity. So this material category meets the basic requirements of a top layer. However, the standard methods for their production (PVD, CVD) are expensive and have a slow deposition rate and a lower layer thicknesses. Because of these limitations, a full functionality over the life cycle of a bipolar plate is not guaranteed. The contribution shows the development and quantification of an alternative production process for bipolar plates. The expectation is to get significant advantages from the combination of chromium electrodeposition and thermochemical treatment to form chromium nitrides. Both processes are well researched and suitable for series production. The thermochemical treatment of the chromium layer also enables a process-integrated brazing.

  13. Ion plating with an induction heating source

    NASA Technical Reports Server (NTRS)

    Spalvins, T.; Brainard, W. A.

    1976-01-01

    Induction heating is introduced as an evaporation heat source in ion plating. A bare induction coil without shielding can be directly used in the glow discharge region with no arcing. The only requirement is to utilize an rf inductive generator with low operating frequency of 75 kHz. Mechanical simplicity of the ion plating apparatus and ease of operation is a great asset for industrial applications; practically any metal such as nickel, iron, and the high temperature refractories can be evaporated and ion plated.

  14. Nickel Curie Point Engine

    ERIC Educational Resources Information Center

    Chiaverina, Chris; Lisensky, George

    2014-01-01

    Ferromagnetic materials such as nickel, iron, or cobalt lose the electron alignment that makes them attracted to a magnet when sufficient thermal energy is added. The temperature at which this change occurs is called the "Curie temperature," or "Curie point." Nickel has a Curie point of 627 K, so a candle flame is a sufficient…

  15. Enhancement of biocompatibility of nickel-titanium by laser surface modification technology

    NASA Astrophysics Data System (ADS)

    Ng, Ka Wai

    Nickel Titanium is a relatively new biomaterial that has attracted research interest for biomedical application. The good biocompatibility with specific functional properties of shape memory effect and superelasticity creates a smart material for medical applications. However, there are still concerns on nickel ion release of this alloy if it is going to be implanted for a long time. Nickel ion is carcinogenic and also causes allergic response and degeneration of muscle tissue. The subsequent release of Ni+ ions into the body system is fatal for the long term application of this alloy in the human body. To improve the long term biocompatibility and corrosion properties of NiTi, different surface treatment techniques have been investigated but no optimum technique has been established yet. This project will investigate the feasibility of applying laser surface alloying technique to improve the corrosion resistance and biocompatibility of NiTi in simulated body fluid condition. This thesis summarizes the result of laser surface modification of NiTi with Mo, Nb and Co using CO2 laser. The modified layer, which is free of microcracks and pores, acts as physical barrier to reduce nickel release and enhance the surface properties. The hardness values of the Mo-alloyed NiTi, Nb-alloyed NiTi and Co-alloyed NiTi surface were found to be three to four times harder than the NiTi substrate. Corrosion polarization tests also showed that the alloyed NiTi are significantly more resistant than the NiTi alloy. The release of Ni ions can be greatly reduced after laser surface alloying NiTi with Mo, Nb and Co. The improvement in wettability characteristics, the growth of the apatite on the specimen's surface and the adhesion of cell confirm the good biocompatibility after laser surface alloying. It is concluded that laser surface alloying is one of the potential technique not only to improve the corrosion resistance with low nickel release rate, but also retain the good

  16. Welding and brazing of nickel and nickel-base alloys

    NASA Technical Reports Server (NTRS)

    Mortland, J. E.; Evans, R. M.; Monroe, R. E.

    1972-01-01

    The joining of four types of nickel-base materials is described: (1) high-nickel, nonheat-treatable alloys, (2) solid-solution-hardening nickel-base alloys, (3) precipitation-hardening nickel-base alloys, and (4) dispersion-hardening nickel-base alloys. The high-nickel and solid-solution-hardening alloys are widely used in chemical containers and piping. These materials have excellent resistance to corrosion and oxidation, and retain useful strength at elevated temperatures. The precipitation-hardening alloys have good properties at elevated temperature. They are important in many aerospace applications. Dispersion-hardening nickel also is used for elevated-temperature service.

  17. Peen plating

    NASA Technical Reports Server (NTRS)

    Babecki, A. J. (Inventor); Haehner, C. L.

    1973-01-01

    A process for metal plating which comprises spraying a mixture of metallic powder and small peening particles at high velocity against a surface is described. The velocity must be sufficient to impact and bond metallic powder onto the surface. In the case of metal surfaces, the process has as one of its advantages providing mechanical working (hardening) of the surface simultaneously with the metal plating.

  18. Effect of surfactant concentration in the electrolyte on the tribological properties of nickel-tungsten carbide composite coatings produced by pulse electro co-deposition

    NASA Astrophysics Data System (ADS)

    Kartal, Muhammet; Uysal, Mehmet; Gul, Harun; Alp, Ahmet; Akbulut, Hatem

    2015-11-01

    A nickel plating bath containing WC particles was used to obtain hard and wear-resistant particle reinforced Ni/WC MMCs on steel surfaces for anti-wear applications. Copper substrates were used for electro co-deposition of Ni matrix/WC with the particle size of <1 μm tungsten carbide reinforcements. The influence of surfactant (sodium dodecyl sulfate, SDS) concentration on particle distribution, microhardness and wear resistance of composite coatings has been studied. The nickel films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD). The effects of the surfactant on the zeta potential, co-deposition and distribution of WC particles in the nickel matrix, as well as the tribological properties of composite coatings were also investigated. The tribological behaviors of the electrodeposited WC composite coatings sliding against M50 steel ball (Ø 10 mm) were examined on a CSM Instrument. All friction and wear tests were performed without lubrication at room temperature and in the ambient air (relative humidity 55-65%).

  19. CAPSULE REPORT: HARD CHROME FUME SUPPRESSANTS & CONTROL TECHNOLOGIES

    EPA Science Inventory

    All existing information which includes the information extrapolated from the Hard Chrome Pollution Prevention Demonstration Project(s) and other sources derived from plating facilities and industry contacts, will be condensed and featured in this document. At least five chromium...

  20. Low Nickel Diet in Dermatology

    PubMed Central

    Sharma, Ashimav D

    2013-01-01

    Nickel is a ubiquitous trace element and the commonest cause of metal allergy among the people. Nickel allergy is a chronic, recurring problem; females are affected more commonly than males. Nickel allergy may develop at any age. Once developed, it tends to persist life-long. Nickel is present in most of the dietary items and food is considered to be a major source of nickel exposure for the general population. Nickel in the diet of a nickel-sensitive person can provoke dermatitis. Careful selection of food with relatively low nickel concentration can bring a reduction in the total dietary intake of nickel per day. This can influence the outcome of the disease and can benefit the nickel sensitive patient. PMID:23723488

  1. Laser cladding of nickel-based alloy coatings on copper substrates

    NASA Astrophysics Data System (ADS)

    Balu, Prabu; Rea, Edward; Deng, Justin

    2015-07-01

    The wear resistance of high-value copper components used in the metal casting, automotive, aerospace and electrical equipment industries can be improved by applying nickel (Ni)-based coatings through laser cladding. A high-power diode laser array providing continuous power levels up to 10 kilowatts with beam-shaping optics providing a rectangular focal region of various dimensions was used to deposit Ni-based alloy coatings with controlled thickness ranging from 0.3 mm to 1.6 mm in a single pass on copper (Cu) substrates. Slotted powder feeding plates with various discrete widths delivered uniform streams of powdered metal particles entrained in a carrier gas, matching the selected focal spot dimensions. To enhance laser beam coupling with the substrate and to avoid defects such as cracks, delamination and porosity, Cu substrates were preheated to a temperature of 300°C. The effect of heat input on microstructure of the cladding and extent of the heat-affected zone (HAZ) was evaluated using optical microscopy and scanning electron microscopy. Excessive heat input with longer interaction time increased dilution, porosity and expanded HAZ that significantly reduced the hardness of both the clad and the Cu substrates. Average microhardness of the Ni-C-B-Si-W alloy coating was 572 HV, which was almost 7 times greater than the hardness of the Cu substrate (84 HV).

  2. Automated finishing of diamond turned dies for hard x-ray and EUV optics replication

    NASA Astrophysics Data System (ADS)

    Beaucamp, Anthony T. H.; Namba, Yoshiharu; Freeman, Richard R.

    2012-10-01

    Ultra-precision diamond turning can deliver very accurate form, often less than 100nm P-V. A possible manufacturing method for thin Wolter type-1 mirrors in hard X-ray space telescopes thus involves generating electroless nickel plated mandrels by diamond turning, before coating them with a reflective film and substrate. However, the surface texture after turning falls far short from the requirements of X-ray and EUV applications. The machining marks need to be removed, with hand polishing still widely employed. There is thus a compelling need for automated finishing of turned dies. A two step finishing method is presented that combines fluid jet and precessed bonnet polishing on a common 7-axis CNC platform. This method is capable of finishing diamond turned electroless nickel plated dies down to 0.28nm rms roughness, while deterministically improving form error down to 30nm P-V. The fluid jet polishing process, which consists of pressurizing water and abrasive particles for delivery through a nozzle, has been specially optimized with a newly designed slurry delivery unit and computer simulations, to remove diamond turning marks without introducing another waviness signature. The precessed bonnet polishing method, which consists of an inflated membrane rotated at an angle from the local normal to the surface and controlled by geometrical position relative to the work-piece, is subsequently employed with a novel control algorithm to deliver scratch-free surface roughness down to 0.28 nm rms. The combination of these two deterministic processes to finish aspheric and freeform dies promises to unlock new frontiers in X-ray and EUV optics fabrication.

  3. Review on Electroless Plating Ni-P Coatings for Improving Surface Performance of Steel

    NASA Astrophysics Data System (ADS)

    Zhang, Hongyan; Zou, Jiaojuan; Lin, Naiming; Tang, Bin

    2014-04-01

    Electroless plating has been considered as an effective approach to provide protection and enhancement for metallic materials with many excellent properties in engineering field. This paper begins with a brief introduction of the fundamental aspects underlying the technological principles and conventional process of electroless nickel-phosphorus (Ni-P) coatings. Then this paper discusses different electroless nickel plating, including binary plating, ternary composite plating and nickel plating with nanoparticles and rare earth, with the intention of improving the surface performance on steel substrate in recent years in detail. Based on different coating process, the varied features depending on the processing parameters are highlighted. Separately, diverse preparation techniques aiming at improvement of plating efficiency are summarized. Moreover, in view of the outstanding performance, such as corrosion resistance, abrasive resistance and fatigue resistance, this paper critically reviews the behaviors and features of various electroless coatings under different conditions.

  4. Nickel Curie point engine

    NASA Astrophysics Data System (ADS)

    Chiaverina, Chris; Lisensky, George

    2014-04-01

    Ferromagnetic materials such as nickel, iron, or cobalt lose the electron alignment that makes them attracted to a magnet when sufficient thermal energy is added. The temperature at which this change occurs is called the "Curie temperature," or "Curie point." Nickel has a Curie point of 627 K, so a candle flame is a sufficient heat source. A simple but elegant device illustrates this phenomenon beautifully.

  5. Copper plating on the polyimide film by electroless plating techniques for EMI shielding.

    PubMed

    Ji, Eun Sun; Cha, Hyun Gil; Kim, Chang Woo; Kang, Dong In; Kang, Young Soo

    2009-12-01

    In this work, the metal plated film was prepared by electroless plating techniques. The film was prepared for the fabrication of EMI shielding. Polyimide film was treated by base solution for etching and then activated by silver. The modified polyimide film was immersed into the electroless copper plating solution which has different molar ratios of nickel in the solution. The thickness and surface morphology of copper layer on the polyimide films were characterized with scanning electron microscopy (SEM). Furthermore, EMI shielding ability of the film was calculated by measuring reflectivity of EM wave on the film surface using the equation of Schelkunoff theory. PMID:19908729

  6. Heat dissipation behavior of the nickel/metal hydride battery

    SciTech Connect

    Wu, M.S.; Hung, Y.H.; Wang, Y.Y.; Wan, C.C.

    2000-03-01

    This work employs a two-dimensional transient thermal model to analyze the effect of attaching cold plates into nickel/metal hydride batteries for its heat dissipation. The influences of configuration parameters and operation conditions on the thermal performance of cold plates are also explored. Among the six kinds of chosen core configurations, wavy fin (17.8--3/8w) shows superior heat-removal performance. Since cold plates with lower thermal conductivity reduce the heat dissipation materials with higher thermal conductivity were selected for the thermal management of nickel/metal hydride batteries. The heat dissipated away from the top and bottom surfaces by forced convection constitutes only a very small portion of the heat generated by batteries. The average temperature of a battery is primarily dominated by the cooling performance of cold plates on both sides of a battery, which can markedly lower the temperature. Finally, the average surface temperature during charging of a packed module without cold plates could reach about 44 C, whereas with cold plates the temperature decreased to 27 C. Furthermore, during discharging, the temperatures of modules with and without cold plates were about 24 and 26 C, respectively.

  7. Environmentally friendly process for nickel electroplating of ABS

    NASA Astrophysics Data System (ADS)

    Bazzaoui, M.; Martins, J. I.; Bazzaoui, E. A.; Albourine, A.

    2012-08-01

    Nickel electroplating of acrylonitrile butadiene styrene (ABS) plastic has been achieved successfully without any chromium or palladium pretreatment. Once the ABS is coated with polypyrrole (PPy), the sample may be electroplated. The process is fast, economic and involves three stages. Firstly, chemical deposition of PPy on ABS, secondly, copper deposition and finally nickel electroplating. A homogenous and adherent PPy has been synthesized chemically on ABS plate by using pyrrole as monomer and iron (III) chloride as oxidant. Copper and nickel were deposited galvanostatically from industrial plating baths. The metallic coatings were homogeneous and the adherence was estimated at 100%. The thickness of copper and nickel depend on the electrolysis time. As the current density increases, the Cu and Ni thickness raises. This result was confirmed from SEM characterization and RX map. The Ni coating is characterized by a globular structure with globules of different sizes. Energy dispersive X-ray spectroscopy (EDS) analysis shows the presence of Ni with some amount of carbon and oxygen due to the nickel oxides and contaminant from the bath solution.

  8. ELECTRODIALYSIS AS A TECHNIQUE FOR EXTENDING ELECTROLESS NICKEL BATH LIFE-IMPROVING SELECTIVITY AND REDUCING LOSSES OF VALUABLE BATH COMPONENTS

    EPA Science Inventory

    Over the last decade electrodialysis has emerged as an effective technique for removing accumulated reactant counterions (sodium and sulfate) and reaction products (orthophosphite) that interfere with the electroless nickel plating process, thus extending bath life by up to 50 me...

  9. Soil, nickel and low nickel food

    NASA Astrophysics Data System (ADS)

    Chami, Ziad Al; Cavoski, Ivana; Mondelli, Donato; Mimiola, Giancarlo; Miano, Teodoro

    2013-04-01

    Nickel is an ubiquitous trace element and occurs in soil, water, air and in the biosphere. Ni is an essential element for several plants, microorganisms and vertebrates. Human requirement for Ni has not been conclusively demonstrated. Nickel is normally present in human tissues at low concentration and, under conditions of high exposure, these levels may increase significantly. Food is the major source of Ni exposure. Nickel is present in many food products, especially vegetables. The amount of Ni present in vegetables is increasing because of environmental contamination and cultural practices. It has been demonstrated that the consumption of a Ni-rich diet can cause an increase of immunological disorders including Systemic Ni Allergy Syndrome (SNAS). The SNAS patients are currently treated with a diet that is closely Ni-free. Therefore, there is a need to produce certified and guaranteed vegetables with a low Ni concentration in the market. The proposed research aims to develop new methods for vegetable production and innovative cultural practices through a suitable choice of agricultural soil, cultivar, amendments and fertilizers as well as good agricultural practices in order to reduce Ni plant uptake and its translocation to the edible plant parts and therefore to produce Ni-free food products for SNAS patients.

  10. Enhanced surface hardness by boron implantation in Nitinol alloy.

    PubMed

    Lee, D H; Park, B; Saxena, A; Serene, T P

    1996-10-01

    Boron implantation into Nitinol alloy has a potential for developing improved Nitinol root canal instruments with excellent cutting properties, without affecting their superelastic bulk-mechanical properties. The surface hardness of nickel-titanium (NiTi) alloy, also known as "Nitinol" (50 atm% nickel+50 atm% titanium), has been improved by ion-beam surface modification. With an implantation dose of 4.8 x 10(17) boron/cm2, a high concentration of boron (30 atm%) is incorporated into NiTi alloy by 110 keV boron ions at room temperature (25 degrees C). Boron-implanted and unimplanted (pure) Nitinol alloys show surface hardness of 7.6 +/- 0.2 and 3.2 +/- 0.2 GPa, respectively, at the nanoindentation depth of 0.05 micron. The ion-beam-modified NiTi alloy exceeds the surface hardness of stainless steel. PMID:9198443