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Sample records for polyfluorene based cast

  1. Multilayered Organic Light Emitting Diodes Based on Polyfluorenes

    NASA Astrophysics Data System (ADS)

    Bozano, Luisa; Marsitzky, Dirk; Carter, Kenneth; Swanson, Sally; Lee, Victor; Salem, Jesse; Miller, Robert; Scott, Campbell; Carter, Sue

    2001-03-01

    The electroluminescence of polyfluorene homopolymers and various arylene copolymers is in the deep blue, with peak emission wavelengths as small as 420 nm. These materials are therefore of great interest for use in full-color OLED displays both as emitters for blue subpixels and as hosts for red and green emitting dopants or comonomers. In this work, we compare the properties of single and multilayer diode structures based on dihexyl and di(2-ethylexyl) substituted polyfluorenes. A cross-linkable polymeric arylamine hole transport polymer and/or a polyquinoline electron transport layer are introduced to better balance the charge injection from the electrodes and optimize the recombination in the fluorene emitter layer. External quantum efficiencies increase from about 0.1layer devices to well over 1The electrical and optical response is determined by steady state and transient measurements. The effects on efficiency, emission spectrum and electrical response resulting from the introduction of dopant dyes into the emitter layer are also presented.

  2. Fluorescent sensor based on a novel conjugated polyfluorene derivative

    NASA Astrophysics Data System (ADS)

    Gao, Weiqiang; Yan, Mei; Ge, Shenguang; Liu, Xiaoxia; Yu, Jinghua

    2012-09-01

    A novel water-soluble polyfluorene derivative, poly[(9,9-bis(3'-((N,N-dimethylamino)N-ethylammonium)propyl)-2,7-fluorene)-alt-2,7-(9,9-p-divinylbenzene)]dibromide (P-2) was synthesized by the palladium-catalyzed Suzuki coupling reaction and it's quaternized ammonium polyelectrolyte derivatives was obtained through a postpolymerization treatment on the terminal amino groups. The electrochemical and optical properties of the copolymers was fully investigated. The results showed that the new polyfluorene derivative had high electronic conductivity and strong fluorescence, therefore it had good potential to be used in chemical and biological sensors, as shown in optical sensing of bovine albumin (BSA) in this study.

  3. Cast aluminum denture base.

    PubMed

    Barco, M T; Dembert, M L

    1987-08-01

    The laboratory procedures for a cast aluminum base denture have been presented. If an induction casting machine is not available, the "two-oven technique" works well, provided the casting arm is kept spinning manually for 4 minutes after casting. If laboratory procedures are executed precisely and with care, the aluminum base denture can be cast with good results. PMID:3305884

  4. Ultrasensitive microchip sensor based on boron-containing polyfluorene nanofilms.

    PubMed

    Ribeiro, Celso; Brogueira, Pedro; Lavareda, Guilherme; Carvalho, Carlos N; Amaral, Ana; Santos, Luís; Morgado, Jorge; Scherf, Ulrich; Bonifácio, Vasco D B

    2010-12-15

    A fluorene-based π-conjugated copolymer with on-chain dibenzoborole units was used in the development of a nanocoated gold interdigitated microelectrode array device which successfully detects fluoride in a broad range of concentrations (10(-11)-10(-4) M) in aqueous solution, upon impedance spectroscopy measurements. A calibration curve obtained over this range of concentrations and a new analytical method based on impedance spectroscopy measurements in aqueous solution is proposed. The sensor nanofilm was produced by spin-coating and diagnosed via spectroscopic ellipsometry, AFM, and electrically conductivity techniques. Changes in the conductivity due to the boron-fluoride complex formation seem to be the major mechanism behind the dependence of impedimetric results on the fluoride concentration. PMID:20943367

  5. Polyfluorene-based organic field-effect transistors

    NASA Astrophysics Data System (ADS)

    Hamilton, Michael C.

    and demonstrated the combination of several physical phenomena, including slow carrier transport and the existence of few reversible and many irreversible trap states. A relatively low (65°C) optimal operating temperature of organic-based devices was observed. The trap states were further characterized using the photodischarge method to investigate the kinetics and distribution of trap states. A narrow distribution of trap states at 0.3eV above the valence band was found, which is consistent with field-effect mobility and bias temperature stress results.

  6. Temperature dependent electrical and optical characterization of polyfluorene based organic light-emitting-diodes

    NASA Astrophysics Data System (ADS)

    Arif, Mohammad; Guha, S.; Yun, M. S.; Gangopadhyay, S.

    2006-03-01

    Polyfluorene (PF) conjugated polymers have received widespread attention due to their strong blue emission, high charge mobility and excellent chemical and thermal stability which creates great prospect for optoelectronic device applications. Efficient and well balanced injection of charge carriers and transport capabilities are of paramount importance for high luminescence efficiency of organic light emitting diodes (OLEDs). The maximum current flowing through metal/semiconductor is limited by available space and trapped charges, barrier heights, applied electric field and mobility of the carriers. In this work we present detailed current- voltage (I-V) measurements as a function of temperature from 2- ethylhexyl substituted PF (PF2/6) based OLEDs. PF2/6 is characterized by Tg of 80 ^oC and a nematic liquid crystalline phase above 150 ^oC. Barrier heights for current injection were calculated as a function of thermal cycling. The characteristic I-V measurements were fitted with ideal space charge limited conduction (SCLC) with traps to calculate carrier mobilities and trap concentration. Preliminary studies of Raman scattering from these working devices will be discussed.

  7. Use of cross-linkable polyfluorene in the fabrication of multilayer polyfluorene-based light-emitting diodes with improved efficiency

    NASA Astrophysics Data System (ADS)

    Charas, A.; Alves, H.; Alcácer, L.; Morgado, J.

    2006-10-01

    The authors report the use of a cross-linkable polyfluorene to fabricate multilayer light-emitting diodes (LEDs), thereby avoiding the restriction to combine polymeric solutions in different solvents. In particular, we find that for LEDs fabricated with a hole-injection layer of poly(3,4-ethylenedioxythiophene) doped with polystyrene sulfonic acid (PEDOT), with magnesium cathodes and with poly(9,9-dioctylfluorene-alt-benzothiadiazole) (F8BT), as emissive layer, its electroluminescence efficiency increases from 2to5.5cd/A upon insertion of the cross-linked polyfluorene between PEDOT and F8BT. This efficiency increase is attributed to an improvement of charge carrier balance within the F8BT emissive layer and a reduction of exciton quenching at PEDOT interface.

  8. Supramolecular liquid-crystal gels formed by polyfluorene-based π-conjugated polymer for switchable anisotropic scattering device.

    PubMed

    Chen, Jun-Wei; Huang, Chiu-Chang; Chao, Chih-Yu

    2014-05-14

    To overcome the problem of high driving voltage and low contrast ratio in the switchable scattering device of conventional liquid-crystal (LC) physical gel, a new type of supramolecular LC physical gel has been developed and fabricated through the fibrous self-assembly of the polyfluorene-based π-conjugated polymer, poly(9,9-dioctylfluorene-alt-benzothiadiazole) (F8BT), in nematic LC mixture E7. It was found that the rubbed interface between the LC molecules and polyimide layer can induce the LC physical gels to demonstrate fantastic light scattering characteristic. The gels with oriented self-assembled supramolecular structures exhibiting significant anisotropic light scattering in the main-chain direction of the F8BT molecules under an extremely low driving voltage (ca. 2.7 V) are reported for the first time. In addition, the contrast ratio can be reached exceeding 1000. In contrast to conventional LC physical gels, the large reduction of driving voltages of the supramolecular gel provides great possibility for application in various electro-optical devices such as tunable polarizers, transflective displays, and polarized light modulators. PMID:24724859

  9. Melting and casting of FeAl-based cast alloy

    SciTech Connect

    Sikka, V.K.; Wilkening, D.; Liebetrau, J.; Mackey, B.

    1998-11-01

    The FeAl-based intermetallic alloys are of great interest because of their low density, low raw material cost, and excellent resistance to high-temperature oxidation, sulfidation, carburization, and molten salts. The applications based on these unique properties of FeAl require methods to melt and cast these alloys into complex-shaped castings and centrifugal cast tubes. This paper addresses the melting-related issues and the effect of chemistry on the microstructure and hardness of castings. It is concluded that the use of the Exo-Melt{trademark} process for melting and the proper selection of the aluminum melt stock can result in porosity-free castings. The FeAl alloys can be melted and cast from the virgin and revert stock. A large variation in carbon content of the alloys is possible before the precipitation of graphite flakes occurs. Titanium is a very potent addition to refine the grain size of castings. A range of complex sand castings and two different sizes of centrifugal cast tubes of the alloy have already been cast.

  10. Functionalized polyfluorenes for use in optoelectronic devices

    DOEpatents

    Chichak, Kelly Scott; Lewis, Larry Neil; Cella, James Anthony; Shiang, Joseph John

    2011-11-01

    The present invention relates to process comprising reacting a polyfluorenes comprising at least one structural group of formula I ##STR00001## with an iridium (III) compound of formula II ##STR00002## The invention also relates to the polyfluorenes, which are products of the reaction, and the use of the polyfluorenes in optoelectronic devices.

  11. The fabrication of polyfluorene and polycarbazole-based photovoltaic devices using an air-stable process route

    SciTech Connect

    Bovill, E.; Lidzey, D. G.; Yi, H.; Iraqi, A.

    2014-12-01

    We report a comparative study based on the fabrication of polymer:fullerene photovoltaic (PV) devices incorporating carbazole, fluorene, and a PTB based co-polymer. We have explored the efficiency and performance of such devices when the active polymer:fullerene layer is deposited by spin-casting either under nitrogen or ambient conditions. We show that PV devices based on carbazole and fluorene based materials have very similar power conversion efficiencies when processed under both air and nitrogen, with other photobleaching measurements suggesting that such materials have comparatively enhanced photostability. Devices based on the PTB co-polymer, however, have reduced efficiency when processed in air.

  12. Emulsion based cast booster - a priming system

    SciTech Connect

    Gupta, R.N.; Mishra, A.K.

    2005-07-01

    This paper explores the potential of emulsion based cast booster to be used as primer to initiate bulk delivered emulsion explosives used in mines. An attempt has been made for comparative study between conventional cast booster and emulsion based cast booster in terms of the initiation process developed and their capability to develop and maintain the stable detonation process in the column explosives. The study has been conducted using a continuous velocity of detonation (VOD) measuring instrument. During this study three blasts have been monitored. In each blast two holes have been selected for study, the first hole being initiated with conventional cast booster while the other one with emulsion based cast booster. The findings of the study advocates that emulsion based cast booster is capable of efficient priming of bulk delivered column explosive with stable detonation process in the column. Further, the booster had advantages over the conventional PETN/TNT based cast booster. 5 refs., 2 figs., 1 tab., 1 photo.

  13. Synthesis and properties of perfluorinated conjugated polymers based on polyethylenedioxythiophene, polypyrrole, and polyfluorene. Toward surfaces with special wettabilities.

    PubMed

    Darmanin, Thierry; Nicolas, Mael; Guittard, Frédéric

    2008-09-01

    The electrochemical deposition of organic materials is a convenient and straightforward method that affords rough films in mild conditions. The presence of fluorinated chains covalently attached on the polymer backbone allows the control of the second criterion which plays a role on the wetting properties of the surface, that is, the chemical composition. By modification of the nature of the polymer, films with different surface energies were obtained. Thus, original semifluorinated polypyrrole (PPy- RF n ), polyfluorene (PFl- RF n ), and polyethylenedioxythiophene (PEDOT- RF n ) have been chemically and electrochemically synthesized and characterized. On one hand, the chemical polymerization affords highly fluorinated soluble polymers. Soluble PFl- RF n exhibits blue fluorescence in solution while soluble PEDOT- RF n presents optical properties similar to those of PEDOT. Consequently, they represent interesting candidates for optical devices (OLEDs for PFl- RF n , electrochromic materials for PEDOT- RF n ). On the other hand, surface properties have been investigated on the electroformed polymers by goniometry and microscopy. Fluorinated surfaces of electrodeposited polypyrrole, like polythiophene, give birth to high hydrophobic and oleophobic surfaces, while the use of polyethylenedioxythiophene as the polymer increases sufficiently the surface energy to get combined superhydrophobicity and superoleophilicity. The influence of the chemical composition is discussed through the comparison of the wetting properties of polyethylenedioxythiophene and semifluorinated polythiophene and polyethylenedioxythiophene. PMID:18597505

  14. The cast aluminum denture base. Part II: Technique.

    PubMed

    Halperin, A R; Halperin, G C

    1980-07-01

    A technique to wax-up and cast an aluminum base and a method to incorporate the base into the final denture base has been discussed. This technique does not use induction casting, rather it uses two casting ovens and a centrifugal casting machine. PMID:6991680

  15. Land-based turbine casting initiative

    SciTech Connect

    Mueller, B.A.; Spicer, R.A.

    1995-10-01

    The Advanced Turbine Systems (ATS) program has set goals which include a large-scale utility turbine efficiency that exceeds 60 percent (LHV) on natural gas and an industrial turbine system heat rate improvement of 15 percent. To meet these goals, technological advances developed for aircraft gas turbine engines need to be applied to land based gas turbines. These technological advances include: directionally solidified and single crystal castings, alloys tailored to exploit these microstructures, complex internal cooling schemes, and coatings. Equiaxed and directionally solidified castings are employed in current land based power generation equipment. These castings do not possess the ability to meet the efficiency targets as outlined above. The production use of premium single crystal components with complex internal cooling schemes in the latest generation of alloys is necessary to meet the ATS goals. However, at present, the use of single crystal components with complex internal cooling schemes is restricted to industrial sized or aeroderivative engines, and prototype utility sized components.

  16. Superhydrophobic and highly luminescent polyfluorene/silica hybrid coatings deposited onto glass and cellulose-based substrates.

    PubMed

    de Francisco, Raquel; Hoyos, Mario; García, Nuria; Tiemblo, Pilar

    2015-03-31

    Neat poly(9,9-dioctyl-9H-fluorene) (PFO) and composites of PFO and a modified organonanosilica P(7) at weight ratios 90/10, 70/30, and 50/50 have been employed to prepare fluorescent and superhydrophobic coatings by spraying onto three different substrates: glass, Whatman paper, and a filtration membrane of mixed cellulose esters. The water repellency of the coatings and their photophysical properties are therein studied. It is found that, irrespective of the substrate and the composite composition, all coatings remain fluorescent. In some of the coatings prepared, confined morphologies are created, which fluoresce with a wavelength distribution resembling that of an ordered planar β-phase. Among the coatings prepared in this work, those with a ratio PFO/P(7) of 50/50 are the ones with the strongest chain confinement and the highest surface roughness, being highly emissive at the β-phase wavelengths and also superhydrophobic. Depending on the substrate these materials are also tough and flexible (cellulose based substrates) or display a remarkable light transmittance (glass). A final merit of these multifunctional materials is the simplicity of the preparation procedure, adequate for large surfaces and industrial applications. PMID:25747277

  17. Polyfluorenes as organic semiconductors for polymeric field effect transistors

    NASA Astrophysics Data System (ADS)

    Brennan, David J.; Townsend, Paul H., III; Welsh, Dean M.; Dibbs, Mitchell G.; Shaw, Jeff M.; Miklovich, Jessica L.; Boeke, Robyn B.; Arias, Ana Claudia; Creswell, Lisa; MacKenzie, J. D.; Ramsdale, Catherine; Menon, Anoop; Sirringhaus, Henning

    2003-11-01

    Well-characterized F8T2 polyfluorene (Dow Chemical) has been prepared with weight average molecular weights (Mw) ranging from about 20,000 to 120,000. This semiconducting polymer has been used by Plastic Logic to fabricate arrays of 4,800 thin film transistors (TFTs) with 50 dpi, to be used as backplanes for active matrix displays. In this paper, the effects that molecular weight and thermal treatment have on the electrical characteristics of F8T2-based TFTs are reported. First, transistor performance improves with increasing molecular weight, with maximum values of TFT mobility approaching 1x 10-2 cm2 /V-s. Consistently higher mobilities are obtained when the F8T2 semiconductor makes contact with PEDOT/PSS versus gold electrodes. Alignment of F8T2 on a rubbed polyimide substrate is maintained after quenching, as determined by measurement of the dichroic ratios. Early-stage results on the development of inks based on F8T2 polyfluorene are also reported.

  18. Functionalized polyfluorenes for use in optoelectronic devices

    DOEpatents

    Chichak, Kelly Scott; Lewis, Larry Neil; Cella, James Anthony; Shiang, Joseph John

    2011-11-08

    The present invention relates to process comprising reacting a polyfluorenes comprising at least one structural group of formula I ##STR00001## with an iridium (III) compound of formula II ##STR00002## wherein R.sup.1 and R.sup.2 are independently alkyl, substituted alkyl, aryl, substituted aryl or a combination thereof; R.sup.5is H or CHO; R.sup.3 and R.sup.4 are independently hydrogen, alkyl, substituted alkyl, aryl, substituted aryl or a combination thereof; R.sup.11 and R.sup.12 taken together form a substituted or unsubstituted monocyclic or bicyclic heteroaromatic ring; R.sup.13 is independently at each occurrence halo, nitro, hydroxy, amino, alkyl, aryl, arylalkyl, alkoxy, substituted alkoxy, substituted alkyl, substituted aryl, or substituted arylalkyl; Ar is aryl, heteroaryl, substituted aryl, substituted heteroaryl, or a combination thereof; X is selected from a direct bond, alky, substituted alkyl, and combinations thereof; Y is CHO or NH.sub.2; Z is CHO or NH.sub.2 where Z does not equal Y; and p is 0, 1 or 2. The invention also relates to the polyfluorenes, which are products of the reaction, and the use of the polyfluorenes in optoelectronic devices.

  19. Synthesis and photophysical characteristics of polyfluorene polyrotaxanes.

    PubMed

    Farcas, Aurica; Tregnago, Giulia; Resmerita, Ana-Maria; Aubert, Pierre-Henri; Cacialli, Franco

    2015-01-01

    Two alternating polyfluorene polyrotaxanes (3·TM-βCD and 3·TM-γCD) have been synthesized by the coupling of 2,7-dibromofluorene encapsulated into 2,3,6-tri-O-methyl-β- or γ-cyclodextrin (TM-βCD, TM-γCD) cavities with 9,9-dioctylfluorene-2,7-diboronic acid bis(1,3-propanediol) ester. Their optical, electrochemical and morphological properties have been evaluated and compared to those of the non-rotaxane counterpart 3. The influence of TM-βCD or TM-γCD encapsulation on the thermal stability, solubility in common organic solvents, film forming ability was also investigated. Polyrotaxane 3·TM-βCD exhibits a hypsochromic shift, while 3·TM-γCD displays a bathochromic with respect to the non-rotaxane 3 counterpart. For the diluted CHCl3 solutions the fluorescence lifetimes of all compounds follow a mono-exponential decay with a time constant of ≈0.6 ns. At higher concentration the fluorescence decay remains mono-exponential for 3·TM-βCD and polymers 3, with a lifetime τ = 0.7 ns and 0.8 ns, whereas the 3·TM-γCD polyrotaxane shows a bi-exponential decay consisting of a main component (with a weight of 98% of the total luminescence) with a relatively short decay constant of τ1 = 0.7 ns and a minor component with a longer lifetime of τ2 = 5.4 ns (2%). The electrochemical band gap (ΔE g ) of 3·TM-βCD polyrotaxane is smaller than that of 3·TM-γCD and 3, respectively. The lower ΔE g value for 3·TM-βCD suggests that the encapsulation has a greater effect on the reduction process, which affects the LUMO energy level value. Based on AFM analysis, 3·TM-βCD and 3·TM-γCD polyrotaxane compounds exhibit a granular morphology with lower dispersity and smaller roughness exponent of the film surfaces in comparison with those of the neat copolymer 3. PMID:26877789

  20. Synthesis and photophysical characteristics of polyfluorene polyrotaxanes

    PubMed Central

    Tregnago, Giulia; Resmerita, Ana-Maria; Aubert, Pierre-Henri

    2015-01-01

    Summary Two alternating polyfluorene polyrotaxanes (3·TM-βCD and 3·TM-γCD) have been synthesized by the coupling of 2,7-dibromofluorene encapsulated into 2,3,6-tri-O-methyl-β- or γ-cyclodextrin (TM-βCD, TM-γCD) cavities with 9,9-dioctylfluorene-2,7-diboronic acid bis(1,3-propanediol) ester. Their optical, electrochemical and morphological properties have been evaluated and compared to those of the non-rotaxane counterpart 3. The influence of TM-βCD or TM-γCD encapsulation on the thermal stability, solubility in common organic solvents, film forming ability was also investigated. Polyrotaxane 3·TM-βCD exhibits a hypsochromic shift, while 3·TM-γCD displays a bathochromic with respect to the non-rotaxane 3 counterpart. For the diluted CHCl3 solutions the fluorescence lifetimes of all compounds follow a mono-exponential decay with a time constant of ≈0.6 ns. At higher concentration the fluorescence decay remains mono-exponential for 3·TM-βCD and polymers 3, with a lifetime τ = 0.7 ns and 0.8 ns, whereas the 3·TM-γCD polyrotaxane shows a bi-exponential decay consisting of a main component (with a weight of 98% of the total luminescence) with a relatively short decay constant of τ1 = 0.7 ns and a minor component with a longer lifetime of τ2 = 5.4 ns (2%). The electrochemical band gap (ΔE g ) of 3·TM-βCD polyrotaxane is smaller than that of 3·TM-γCD and 3, respectively. The lower ΔE g value for 3·TM-βCD suggests that the encapsulation has a greater effect on the reduction process, which affects the LUMO energy level value. Based on AFM analysis, 3·TM-βCD and 3·TM-γCD polyrotaxane compounds exhibit a granular morphology with lower dispersity and smaller roughness exponent of the film surfaces in comparison with those of the neat copolymer 3. PMID:26877789

  1. Microporosity Prediction and Validation for Ni-based Superalloy Castings

    NASA Astrophysics Data System (ADS)

    Guo, J.; Beckermann, C.; Carlson, K.; Hirvo, D.; Bell, K.; Moreland, T.; Gu, J.; Clews, J.; Scott, S.; Couturier, G.; Backman, D.

    2015-06-01

    Microporosityin high performance aerospace castings can reduce mechanical properties and consequently degrade both component life and durability. Therefore, casting engineers must be able to both predict and reduce casting microporosity. A dimensionless Niyama model has been developed [1] that predicts local microporosity by accounting for local thermal conditions during casting as well as the properties and solidification characteristics of the cast alloy. Unlike the well-known Niyama criterion, application of the dimensionless Niyama model avoids the need to find a threshold Niyama criterion below which shrinkage porosity forms - a criterion which can be determined only via extensive alloy dependent experimentation. In the present study, the dimensionless Niyama model is integrated with a commercial finite element casting simulation software, which can now more accurately predict the location-specific shrinkage porosity volume fraction during solidification of superalloy castings. These microporosity predictions are validated by comparing modelled results against radiographically and metallographically measured porosity for several Ni-based superalloy equiaxed castings that vary in alloy chemistry with a focus on plates of changing draft angle and thickness. The simulation results agree well with experimental measurements. The simulation results also show that the dimensionless Niyama model can not only identify the location but also the average volume fraction of microporosity distribution in these equiaxed investment cast Ni-based superalloy experiments of relatively simple geometry.

  2. Amphiphilic Copolymers of Polyfluorene Methacrylates Exhibiting Tunable Emissions for Ink-Jet Printing.

    PubMed

    Deng, Chao; Ling, Jun

    2016-08-01

    Functionalized polyfluorene receives more and more attention due to its wide applications. Here, the syntheses of three novel polyfluorene-based methacrylate macromonomers exhibiting a vast flexibility for further applications are reported. Their emissions strongly depend on the end groups and thus the macromonomers provide blue, green, and red emissions simultaneously with the same excitation light of 365 nm. Their well-defined copolymers with 2-(dimethylamino) ethyl methacrylate via reversible addition-fragmentation chain transfer polymerization are investigated in detail. These copolymers exhibit high quantum yields in solid film (up to 0.8), and self-assemble into photoluminescent nanoparticles in aqueous solutions with pure blue, green, and red emissions. By simply mixing them, perfect white light emission with high quality is obtained. These aqueous nanoparticles solutions are ready for ink-jet printing to produce exquisite bright and colorful fluorescent pictures. PMID:27310485

  3. Electroluminescence property of a novel dendritic polyfluorene derivative containing a triphenylamine group

    NASA Astrophysics Data System (ADS)

    Li, Fushan; Chen, Zhijian; Qu, Bo; Wei, Wei; Gong, Qihuang

    2005-03-01

    A novel dendritic polyfluorene derivative containing triphenylamine, poly((9,9-dibutyl-2,7-diiodo-9H-fluorene)trisphenylamine) (PDFA) was synthesized by the Ni(0)-catalysed reaction of 9,9-dibutyl-2,7-diiodo-9H-fluorene and tris-(4-iodo-phenyl)-amine. PDFA has many advantages compared with polyfluorene (PF). It enhances the hole-injecting and transporting capabilities and the dendritic structure significantly, reduces aggregation and enhances the thermal stability. Single- and double-layer LED devices using PDFA showed a maximum luminescence intensity and quantum efficiency that was almost twice that of the device based on PF (poly(9,9-dibutyl)fluorene) and the emission colour was closer to standard blue. The experimental results indicated that the incorporation of the hole-transporting triphenylamine group into PF may provide a means of improving the thermal and electroluminescence characteristics of organic light-emitting diodes.

  4. Grain Refinement of Permanent Mold Cast Copper Base Alloys

    SciTech Connect

    M.Sadayappan; J.P.Thomson; M.Elboujdaini; G.Ping Gu; M. Sahoo

    2005-04-01

    Grain refinement is a well established process for many cast and wrought alloys. The mechanical properties of various alloys could be enhanced by reducing the grain size. Refinement is also known to improve casting characteristics such as fluidity and hot tearing. Grain refinement of copper-base alloys is not widely used, especially in sand casting process. However, in permanent mold casting of copper alloys it is now common to use grain refinement to counteract the problem of severe hot tearing which also improves the pressure tightness of plumbing components. The mechanism of grain refinement in copper-base alloys is not well understood. The issues to be studied include the effect of minor alloy additions on the microstructure, their interaction with the grain refiner, effect of cooling rate, and loss of grain refinement (fading). In this investigation, efforts were made to explore and understand grain refinement of copper alloys, especially in permanent mold casting conditions.

  5. 2,5-linked polyfluorenes for optoelectronic devices

    DOEpatents

    Cella, James Anthony; Shiang, Joseph John; Shanklin, Elliott West; Smigelski, Jr, Paul Michael

    2011-06-28

    Polyfluorene polymers and copolymers having substantial amounts (10-100%) of fluorenes coupled at the 2 and 5 positions of fluorene are useful as active layers in OLED devices where triplet energies >2.10 eV are required.

  6. 2,5-linked polyfluorenes for optoelectronic devices

    DOEpatents

    Cella, James Anthony; Shiang, Joseph John; Shanklin, Elliott West; Smigelski, Paul Michael

    2009-12-22

    Polyfluorene polymers and copolymers having substantial amounts (10-100%) of fluorenes coupled at the 2 and 5 positions of fluorene are useful as active layers in OLED devices where triplet energies >2.10 eV are required.

  7. 2,5-linked polyfluorenes for optoelectronic devices

    DOEpatents

    Cella, James Anthony; Shiang, Joseph John; Shanklin, Elliott West; Smigelski, Jr., Paul Michael

    2011-11-08

    Polyfluorene polymers and copolymers having substantial amounts (10-100%) of fluorenes coupled at the 2 and 5 positions of fluorene are useful as active layers in OLED devices where triplet energies >2.10 eV are required.

  8. 2,5-linked polyfluorenes for optoelectronic devices

    SciTech Connect

    Cella, James Anthony; Shiang, Joseph John; Shanklin, Elliott West; Smigelski, Paul Michael

    2010-06-08

    Polyfluorene polymers and copolymers having substantial amounts (10-100%) of fluorenes coupled at the 2 and 5 positions of fluorene are useful as active layers in OLED devices where triplet energies >2.10 eV are required.

  9. 25. Detail of cast iron lamp post base with fluted ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    25. Detail of cast iron lamp post base with fluted wooded post at top, located at north end of bridge. VIEW NORTHEAST - Chelsea Street Bridge & Draw Tender's House, Spanning Chelsea River, Boston, Suffolk County, MA

  10. DETAIL VIEW OF BASE OF CAST IRON TOWER SHOWING THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF BASE OF CAST IRON TOWER SHOWING THE FABRICATING MARK OF STARBUCK IRON WORKS, TROY, NY - Bidwell Bar Suspension Bridge & Stone Toll House, Near Lake Oroville (moved from fork of Feather River), Oroville, Butte County, CA

  11. 10. DETAIL OF CAST IRON COLUMN BASE ON FIRST FLOOR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    10. DETAIL OF CAST IRON COLUMN BASE ON FIRST FLOOR STOREFRONT, SHOWING MANUFACTURER'S STAMP: IOWA IRON WOKS CO. DUBUQUE. VIEW TO SOUTHWEST. - Commercial & Industrial Buildings, Dubuque Seed Company Warehouse, 169-171 Iowa Street, Dubuque, Dubuque County, IA

  12. Awareness Programs and Change in Taste-Based Caste Prejudice

    PubMed Central

    Banerjee, Ritwik; Datta Gupta, Nabanita

    2015-01-01

    Becker's theory of taste-based discrimination predicts that relative employment of the discriminated social group will improve if there is a decrease in the level of prejudice for the marginally discriminating employer. In this paper we experimentally test this prediction offered by Garry Becker in his seminal work on taste based discrimination, in the context of caste in India, with management students (potential employers in the near future) as subjects. First, we measure caste prejudice and show that awareness through a TV social program reduces implicit prejudice against the lower caste and the reduction is sustained over time. Second, we find that the treatment reduces the prejudice levels of those in the left tail of the prejudice distribution - the group which can potentially affect real outcomes as predicted by the theory. And finally, a larger share of the treatment group subjects exhibit favorable opinion about reservation in jobs for the lower caste. PMID:25902290

  13. Bifilm Defects in Ni-Based Alloy Castings

    NASA Astrophysics Data System (ADS)

    Campbell, John; Tiryakioğlu, Murat

    2012-08-01

    The Ni-base superalloys, which are normally melted and cast in a vacuum, entrain their surface-oxide film during turbulent pouring of the melt; unfortunately at this time, this process is universally practiced for investment castings of these materials. The entrained film becomes a bifilm crack automatically, so that cast alloys have a large population of cracks that controls their failure behavior. The problems of the growth of single crystals and the welding of polycrystalline alloys are reviewed to illustrate the central role of bifilms in the cracking of turbine blades, the heat-affected zones of welds, and the reliability of properties. It has been demonstrated that improved gravity pouring systems can reduce these problems significantly, but only countergravity filling of molds is expected to result in defect-free castings. Recent cases in which turbine blades failed in service are examined, and the central role of bifilm defects in these failures is discussed.

  14. Effects of polymer sidebranching in double- and single-layer polyfluorene light-emitting diodes

    NASA Astrophysics Data System (ADS)

    Nakazawa, Y. K.; Carter, S. A.; Nothofer, H.-G.; Scherf, U.; Lee, V. Y.; Miller, R. D.; Scott, J. C.

    2002-05-01

    We study how changes in sidebranching in electroluminescent polymers affect the performance of polyfluorene-based light-emitting diodes with and without additional hole transport materials. We observe that light emission and device efficiency are determined more by the position of the exciton recombination zone than by changes in the polymer morphology induced by sidebranching. Consequently, we find that sidebranching mainly controls the relative emission between vibrational energy levels and has a minimal effect on polymer charge transport properties. Light outputs of 10 000 cd/m2 and device efficiencies of 0.85 and 1.8 cd/A are obtained for single- and double-layer devices, respectively.

  15. Aluminum-Based Cast In Situ Composites: A Review

    NASA Astrophysics Data System (ADS)

    Pramod, S. L.; Bakshi, Srinivasa R.; Murty, B. S.

    2015-06-01

    In situ composites are a class of composite materials in which the reinforcement is formed within the matrix by reaction during the processing. In situ method of composite synthesis has been widely followed by researchers because of several advantages over conventional stir casting such as fine particle size, clean interface, and good wettability of the reinforcement with the matrix and homogeneous distribution of the reinforcement compared to other processes. Besides this, in situ processing of composites by casting route is also economical and amenable for large scale production as compared to other methods such as powder metallurgy and spray forming. Commonly used reinforcements for Al and its alloys which can be produced in situ are Al2O3, AlN, TiB2, TiC, ZrB2, and Mg2Si. The aim of this paper is to review the current research and development in aluminum-based in situ composites by casting route.

  16. Patterning and integration of polyfluorene polymers on micro-pixellated UV AlInGaN light-emitting diodes

    NASA Astrophysics Data System (ADS)

    Guilhabert, B.; Gong, Z.; Zhang, H.; Belton, C.; Mack Intosh, A.; Gu, E.; Campoy-Quiles, M.; Stavrinou, P. N.; Bradley, D. D. C.; Pethrick, R. A.; Dawson, M. D.

    2008-05-01

    We report the integration of micro-patterned polyfluorene conjugated polymers onto GaN-based ultraviolet (UV) micro-pixellated light-emitting diode arrays (micro-LEDs). The 64 × 64 element matrix-addressable AlInGaN devices have a pixel size of 20 µm diameter on a 50 µm pitch, emitting at 368 nm. Each array is covered with a 2.5 µm thick photo-curable deep-UV-transparent polymer and a 30 nm thick polyfluorene film. This polymer bi-layer is subsequently patterned into an array of 28 µm diameter discs aligned with the pixels of the micro-LED array. Polymer down-converted visible emission from these pattern-programmable organic/inorganic electroluminescent micro-arrays is achieved.

  17. Multi-layered oriented polyfluorene films.

    PubMed

    Nagamatsu, Shuichi; Misaki, Masahiro; Yoshida, Yuji; Azumi, Reiko; Tanigaki, Nobutaka; Yase, Kiyoshi

    2009-04-30

    Multilayered oriented polyfluorene (PF) films were obtained by applying thermal treatment procedure to a multilayered PF film constructed with fluorene derivatives layer formed on top of a highly oriented friction-transferred crystalline poly(9,9-dioctylfluorene) (PF8) film. The orientations in the multilayered PF films were investigated by polarized photoluminescence (PL) spectroscopy and grazing incident X-ray diffraction (GIXD) analysis. The results of the multilayered PF film constructed with spin-coated PF8 on friction-transferred PF8 indicate that the rearrangement of the upper PF8 layer is induced from the orientation of lower PF8 layer by thermal treatment at the nematic phase temperature. Polarized green emission from the multilayered oriented PF film was demonstrated using the blend of PF8 and poly(9,9-dioctylfluorene-co-benzothiadiazol) (F8BT) as green light emitter for upper layer. By this method, the polarized emission color can be tuned using polymer blends for upper layer similar to the liquid-crystalline polymer arrangement without using different materials as an underlying layer such as the rubbed polyimide. PMID:19351119

  18. High-Performance Electron Injection Layers with a Wide Processing Window from an Amidoamine-Functionalized Polyfluorene.

    PubMed

    Stolz, Sebastian; Petzoldt, Martin; Dück, Sebastian; Sendner, Michael; Bunz, Uwe H F; Lemmer, Uli; Hamburger, Manuel; Hernandez-Sosa, Gerardo

    2016-05-25

    In this work, we present organic light-emitting diodes (OLEDs) utilizing a novel amidoamine-functionalized polyfluorene (PFCON-C) as an electron injection layer (EIL). PFCON-C consists of a polyfluorene backbone to which multiple tertiary amine side chains are connected via an amide group. The influence of molecular characteristics on electronic performance and morphological properties was tested and compared to that of the widely used, literature known amino-functionalized polyfluorene (PFN) and polyethylenimine (PEI). PFCON-C reduces the turn-on voltage (VON) of poly(p-phenylene vinylene) (PPV)-based OLEDs from ∼5 to ∼3 V and increases the maximum power efficiency from <2 to >5 lm W(-1) compared to that of PFN. As a result of its semiconducting backbone, PFCON-C is significantly less sensitive to the processing parameters than PEI, and comparable power efficiencies are achieved for devices where thicknesses of PFCON-C are between 15 and 35 nm. Atomic force microscopy (AFM) measurements indicate that the presence of nonpolar side chains in the EIL material is important for its film-forming behavior, while Kelvin probe measurements suggest that the amount of amine groups in the side chains influences the work-function shift induced by the EIL material. These results are used to suggest strategies for the design of polymeric electron injection layers. PMID:27160328

  19. Low-temperature treatment of semiconducting interlayers for high-efficiency light-emitting diodes based on a green-emitting polyfluorene derivative

    NASA Astrophysics Data System (ADS)

    Lazzerini, G. M.; Di Stasio, F.; Fléchon, C.; Caruana, D. J.; Cacialli, F.

    2011-12-01

    We investigate the scope for low-temperature treatment of exciton/electron blocking interlayers in light-emitting diodes based on poly(9,9'-dioctylfiuorene-alt-benzothiadiazole) (F8BT). We focus on poly(9,9'-dioctylfluorene-alt-N-(4-butylphenyl)-diphenylamine) (TFB) interlayers processed at temperatures up to 50 °C, i.e., far below the glass transition temperature of TFB (˜156 °C). Continuous-wave and time-resolved photoluminescence studies confirm the formation of both excitons and exciplex species, as a result of the F8BT/TFB intermixing. Interestingly, however, we can still increase the electroluminescence external quantum efficiency from 0.05% to 0.5% and 1% for progressively thicker TFB films. We propose that a degree of intermixing may become acceptable as a trade-off to achieve low-temperature processability.

  20. Cast iron-base alloy for cylinder/regenerator housing

    NASA Technical Reports Server (NTRS)

    Witter, Stewart L.; Simmons, Harold E.; Woulds, Michael J.

    1985-01-01

    NASACC-1 is a castable iron-base alloy designed to replace the costly and strategic cobalt-base X-40 alloy used in the automotive Stirling engine cylinder/generator housing. Over 40 alloy compositions were evaluated using investment cast test bars for stress-rupture testing. Also, hydrogen compatibility and oxygen corrosion resistance tests were used to determine the optimal alloy. NASACC-1 alloy was characterized using elevated and room temperature tensile, creep-rupture, low cycle fatigue, heat capacity, specific heat, and thermal expansion testing. Furthermore, phase analysis was performed on samples with several heat treated conditions. The properties are very encouraging. NASACC-1 alloy shows stress-rupture and low cycle fatigue properties equivalent to X-40. The oxidation resistance surpassed the program goal while maintaining acceptable resistance to hydrogen exposure. The welding, brazing, and casting characteristics are excellent. Finally, the cost of NASACC-1 is significantly lower than that of X-40.

  1. The metallography of a nickel base casting alloy.

    PubMed

    Lewis, A J

    1975-10-01

    Three groups of tensile test pieces were produced using a nickel base partial denture casting alloy and employing induction fusion in each case. The first group was produced fro new metal, the second from metal which had been recast four times, and the third from new overheated metal. Samples of alloy were cut from each group, and together with a piece from an original ingot, were mounted, polished, etched, and examined under a metallurgical microscope. PMID:1108851

  2. Method of casting pitch based foam

    DOEpatents

    Klett, James W.

    2002-01-01

    A process for producing molded pitch based foam is disclosed which minimizes cracking. The process includes forming a viscous pitch foam in a container, and then transferring the viscous pitch foam from the container into a mold. The viscous pitch foam in the mold is hardened to provide a carbon foam having a relatively uniform distribution of pore sizes and a highly aligned graphic structure in the struts.

  3. Fluid casting of particle-based articles

    DOEpatents

    Menchhofer, P.

    1995-03-28

    A method is disclosed for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is introduced into an immiscible, heated fluid. The slurry sets hardens into a shape determined by the physical characteristics of the fluid and the manner of introduction of the slurry into the fluid. For example, the slurry is pulse injected into the fluid to provide spherical articles. The hardened spheres may then be sintered to consolidate the particles and provide a high density product. 1 figure.

  4. Fluid casting of particle-based articles

    DOEpatents

    Menchhofer, Paul

    1995-01-01

    A method for the production of articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is introduced into an immiscible, heated fluid. The slurry sets or hardens into a shape determined by the physical characteristics of the fluid and the manner of introduction of the slurry into the fluid. For example, the slurry is pulse injected into the fluid to provide spherical articles. The hardened spheres may then be sintered to consolidate the particles and provide a high density product.

  5. Casting of particle-based hollow shapes

    DOEpatents

    Menchhofer, P.

    1997-09-09

    A method is disclosed for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product. 9 figs.

  6. Casting of particle-based hollow shapes

    DOEpatents

    Menchhofer, P.

    1995-05-30

    A method is disclosed for the production of hollow articles made of a particle-based material; e.g., ceramics and sintered metals. In accordance with one aspect of the invention, a thermally settable slurry containing a relatively high concentration of the particles is coated onto a prewarmed continuous surface in a relatively thin layer so that the slurry is substantially uniformly coated on the surface. The heat of the prewarmed surface conducts to the slurry to initiate a reaction which causes the slurry to set or harden in a shape conforming to the surface. The hardened configurations may then be sintered to consolidate the particles and provide a high density product. 9 figs.

  7. Cast Fe-base cylinder/regenerator housing alloy

    NASA Technical Reports Server (NTRS)

    Larson, F.; Kindlimann, L.

    1980-01-01

    The development of an iron-base alloy that can meet the requirements of automotive Stirling engine cylinders and regenerator housings is described. Alloy requirements are as follows: a cast alloy, stress for 5000-hr rupture life of 200 MPa (29 ksi) at 775 C (1427 F), oxidation/corrosion resistance comparable to that of N-155, compatibility with hydrogen, and an alloy cost less than or equal to that of 19-9DL. The preliminary screening and evaluation of ten alloys are described.

  8. Direct Isosurface Ray Casting of NURBS-Based Isogeometric Analysis.

    PubMed

    Schollmeyer, Andre; Froehlich, Bernd

    2014-09-01

    In NURBS-based isogeometric analysis, the basis functions of a 3D model's geometric description also form the basis for the solution space of variational formulations of partial differential equations. In order to visualize the results of a NURBS-based isogeometric analysis, we developed a novel GPU-based multi-pass isosurface visualization technique which performs directly on an equivalent rational Bézier representation without the need for discretization or approximation. Our approach utilizes rasterization to generate a list of intervals along the ray that each potentially contain boundary or isosurface intersections. Depth-sorting this list for each ray allows us to proceed in front-to-back order and enables early ray termination. We detect multiple intersections of a ray with the higher-order surface of the model using a sampling-based root-isolation method. The model's surfaces and the isosurfaces always appear smooth, independent of the zoom level due to our pixel-precise processing scheme. Our adaptive sampling strategy minimizes costs for point evaluations and intersection computations. The implementation shows that the proposed approach interactively visualizes volume meshes containing hundreds of thousands of Bézier elements on current graphics hardware. A comparison to a GPU-based ray casting implementation using spatial data structures indicates that our approach generally performs significantly faster while being more accurate. PMID:26357373

  9. The metallography of heat treatment effects in a nickel-base casting alloy. A preliminary report.

    PubMed

    Goodall, T G; Lewis, A J

    1979-08-01

    A series of standard tensile specimens produced from a nickel-base removable partial denture casting alloy were subjected to heat treatments at three temperatures and three periods at each temperature. The microstructures developed within the castings disclose changes in both the matrix and interdendritic zones. PMID:296698

  10. Raman scattering studies and charge transport in polyfluorenes

    NASA Astrophysics Data System (ADS)

    Arif, Mohammad Ali Iftekhar

    Organic semiconductors, such as short-chain oligomers and long-chain polymers, are now a core constituent in numerous organic and organic-inorganic hybrid technologies. Blue-emitting polyfluorenes (PFs) have emerged as especially attractive pi conjugated polymers (CP) due to their high luminescence efficiency and excellent electronic properties and thus great prospects for device applications. The performance of devices based on these polymers depends on side chain conformations, overall crystalline structure, and charge transport processes at the microscopic level. This project entails detailed Raman scattering studies and charge transport properties of two side chain substituted PFs: Poly(2,7-[9,9'-bis(2-ethylhexyl)] fluorene) (PF2/6) and Poly(9,9-(di-n,n-octyl) fluorene) (PF8). The structural properties of PFs are extremely sensitive to the choice of functionalizing side chains. PF8 adopts metastable structures that depend upon the thermal history and choice of solvents used in film forming conditions. Raman scattering techniques as a function of thermal cycling are used to monitor the changes in the backbone and side chain morphology of PF8. These studies establish a correlation between the conformational isomers and the side and main chain morphology. Theoretical modeling of the vibrational spectra of single chain oligomers in conjunction with the experimental results demonstrate the incompatibility of the beta phase, a low energy emitting chromophore, with the overall crystalline phase in PF8. Further, electroluminescence and photoluminescence measurements from PF-based light-emitting diodes (LEDs) are presented and discussed in terms of the crystalline phases and chain morphologies in the PFs. Charge carrier injection and transport properties of PF-based LEDs are presented using current-voltage (I--V) characteristic which is modeled by a space-charge-limited conduction (SCLC) for discrete and continuous traps. PF2/6 with a high level of molecular disorder is

  11. A method for surface quality assessment of die-castings based on laser triangulation

    NASA Astrophysics Data System (ADS)

    Bračun, Drago; Gruden, Valter; Možina, Janez

    2008-04-01

    This paper presents a new method for the surface quality assessment of safety-critical die-castings. We have developed a measurement system that measures the surface of a die-casting and provides quantitative surface quality assessment within a die-casting cycle of 70 s. The measurement system, based on the laser triangulation principle, has an asymmetrical measuring range and is capable of high-resolution measurements of the casting surface (0.02 mm). Geometry specific parameters (flatness of the particular surface region, average deviation of the measured points and height of the surface defects) are calculated from the acquired surface data and then checked whether/how they fit within the tolerances specified in a technical documentation. The method has been tested in the laboratory by examination of a sample of castings taken randomly from the production process. A comparison of the results obtained by this method and by a qualified operator has shown good agreement.

  12. High performance transistors via aligned polyfluorene-sorted carbon nanotubes

    SciTech Connect

    Brady, Gerald J.; Joo, Yongho; Singha Roy, Susmit; Gopalan, Padma; Arnold, Michael S.

    2014-02-24

    We evaluate the performance of exceptionally electronic-type sorted, semiconducting, aligned single-walled carbon nanotubes (s-SWCNTs) in field effect transistors (FETs). High on-conductance and high on/off conductance modulation are simultaneously achieved at channel lengths which are both shorter and longer than individual s-SWCNTs. The s-SWCNTs are isolated from heterogeneous mixtures using a polyfluorene-derivative as a selective agent and aligned on substrates via dose-controlled, floating evaporative self-assembly at densities of ∼50 s-SWCNTs μm{sup −1}. At a channel length of 9 μm the s-SWCNTs percolate to span the FET channel, and the on/off ratio and charge transport mobility are 2.2 × 10{sup 7} and 46 cm{sup 2} V{sup −1} s{sup −1}, respectively. At a channel length of 400 nm, a large fraction of the s-SWCNTs directly span the channel, and the on-conductance per width is 61 μS μm{sup −1} and the on/off ratio is 4 × 10{sup 5}. These results are considerably better than previous solution-processed FETs, which have suffered from poor on/off ratio due to spurious metallic nanotubes that bridge the channel. 4071 individual and small bundles of s-SWCNTs are tested in 400 nm channel length FETs, and all show semiconducting behavior, demonstrating the high fidelity of polyfluorenes as selective agents and the promise of assembling s-SWCNTs from solution to create high performance semiconductor electronic devices.

  13. A simple, safe and affordable cast-based guided implant placement system.

    PubMed

    Stumpel, Lambert J

    2015-03-01

    A fully restrictive surgical guide allows controlled execution of a preoperatively planned osteotomy and subsequent implant placement. There are two fabrication modes. One is a digital path, where these guides can be fabricated based on data from a cone beam CT source. Alternatively, 3-D data can be derived from a dental cast and periapical radiographs. The 3D Click Guide is a cast-based, fully restrictive surgical guide that can be generated in the dental office. PMID:25864302

  14. Fiber laser cladding of nickel-based alloy on cast iron

    NASA Astrophysics Data System (ADS)

    Arias-González, F.; del Val, J.; Comesaña, R.; Penide, J.; Lusquiños, F.; Quintero, F.; Riveiro, A.; Boutinguiza, M.; Pou, J.

    2016-06-01

    Gray cast iron is a ferrous alloy characterized by a carbon-rich phase in form of lamellar graphite in an iron matrix while ductile cast iron presents a carbon-rich phase in form of spheroidal graphite. Graphite presents a higher laser beam absorption than iron matrix and its morphology has also a strong influence on thermal conductivity of the material. The laser cladding process of cast iron is complicated by its heterogeneous microstructure which generates non-homogeneous thermal fields. In this research work, a comparison between different types of cast iron substrates (with different graphite morphology) has been carried out to analyze its impact on the process results. A fiber laser was used to generate a NiCrBSi coating over flat substrates of gray cast iron (EN-GJL-250) and nodular cast iron (EN-GJS-400-15). The relationship between processing parameters (laser irradiance and scanning speed) and geometry of a single laser track was examined. Moreover, microstructure and composition were studied by Scanning Electron Microscopy (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) and X-Ray Diffraction (XRD). The hardness and elastic modulus were analyzed by means of micro- and nanoindentation. A hardfacing coating was generated by fiber laser cladding. Suitable processing parameters to generate the Ni-based alloy coating were determined. For the same processing parameters, gray cast iron samples present higher dilution than cast iron samples. The elastic modulus is similar for the coating and the substrate, while the Ni-based coating obtained presents a significantly superior hardness than cast iron.

  15. Caste-, work-, and descent-based discrimination as a determinant of health in social epidemiology.

    PubMed

    Patil, Rajan R

    2014-01-01

    Social epidemiology explores health in the context of broad social determinants of health, where the boundary lines between health and politics appear increasingly blurred. Social determinants of health such as caste, discrimination, and social exclusion are inherently political in nature, hence it becomes imperative to look at health through a broader perspective of political philosophy, ideology, and caste that imposes enormous obstacles to a person's full attainment of civil, political, economic, social, and cultural rights. Caste is descent based and hereditary in nature. It is a characteristic determined by one's birth into a particular caste, irrespective of the faith practiced by the individual. Caste denotes a system of rigid social stratification into ranked groups defined by descent and occupation. Under various caste systems throughout the world, caste divisions also dominate in housing, marriage, and general social interaction divisions that are reinforced through the practice and threat of social ostracism, economic boycotts, and even physical violence-all of which undermine health equality. PMID:24871772

  16. Urinary casts

    MedlinePlus

    ... Casts in the urine; Fatty casts; Red blood cell casts; White blood cell casts ... The absence of cellular casts or presence of a few hyaline casts is normal. The examples above are common measurements for results of ...

  17. Urinary casts

    MedlinePlus

    ... people with advanced kidney disease and chronic kidney failure . White blood cell (WBC) casts are more common ... Hyaline casts; Granular casts; Renal tubular epithelial casts; Waxy casts; Casts in the ...

  18. Light-Induced Solubility Modulation of Polyfluorene To Enhance the Performance of OLEDs.

    PubMed

    Schelkle, Korwin M; Bender, Markus; Jeltsch, Krischan; Buckup, Tiago; Müllen, Klaus; Hamburger, Manuel; Bunz, Uwe H F

    2015-11-23

    Liquid-phase processing is a key prerequisite for the cost-efficient fabrication of organic electronic devices. We report an approach for light-induced modulation of the solubility of π-conjugated polymers (polyfluorene) with side chains functionalized with hydroxycinnamic acid. Irradiation with light cleaves the solubilizing side chains and renders the thin films of the polyfluorene insoluble. In a proof of concept device, polyfluorenes were applied as emissive layers in OLEDs. Photoirradiation of the emission layer leads to an increase in OLED performance combined with a modulation of the solubility of the thin film. These results offer the possibility for further development in terms of manipulating the solubility and emissive parameters of an important class of functional materials. PMID:26463263

  19. Modulation of Amyloid Aggregates into Nontoxic Coaggregates by Hydroxyquinoline Appended Polyfluorene.

    PubMed

    Chowdhury, Sayan Roy; Agarwal, Mahesh; Meher, Niranjan; Muthuraj, Balakrishnan; Iyer, Parameswar Krishnan

    2016-06-01

    Inhibitory modulation toward de novo protein aggregation is likely to be a vital and promising therapeutic strategy for understanding the molecular etiology of amyloid related diseases such as Alzheimer's disease (AD). The building up of toxic oligomeric and fibrillar amyloid aggregates in the brain plays host to a downstream of events, causing damage to axons, dendrites, synapses, signaling, transmission, and finally cell death. Herein, we introduce a novel conjugated polymer (CP), hydroxyquinoline appended polyfluorene (PF-HQ), which has a typical "amyloid like" surface motif and exhibits inhibitory modulation effect on amyloid β (Aβ) aggregation. We delineate inhibitory effects of PF-HQ based on Thioflavin T (ThT) fluorescence, atomic force microscopy (AFM), circular dichroism (CD), and Fourier transform infrared (FTIR) studies. The amyloid-like PF-HQ forms nano coaggregates by templating with toxic amyloid intermediates and displays improved inhibitory impacts toward Aβ fibrillation and diminishes amyloid cytotoxicity. We have developed a CP based modulation strategy for the first time, which demonstrates beneficiary amyloid-like surface motif to interact efficiently with the protein, the pendant side groups to trap the toxic amyloid intermediates as well as optical signal to acquire the mechanistic insight. PMID:27152771

  20. Study on the solidification condition of exudation penetration occurrence in grey cast iron castings based on solidification simulation

    NASA Astrophysics Data System (ADS)

    Han, Jianmin; Hansen, S. F.

    2000-11-01

    The solidification condition of eutectic exudation penetration occurrence, a kind of casting defect in grey cast-iron castings, is studied with computer solidification simulation and experiments on specially designed castings. A hot hole refers to the solidification condition when the temperature gradient or solidifying time gradient from the centre to the surface at some location in a casting is positive during the solidification process. It is a term proposed in this paper to better describe the condition of exudation penetration occurrence and for predicting its location at hot spots in a casting. The term is useful for improving the foundry technology used for solving the penetration problem with the help of computer simulation.

  1. Tuning intermolecular interactions in dioctyl-substituted polyfluorene via hydrostatic pressure.

    PubMed

    Paudel, K; Knoll, H; Chandrasekhar, M; Guha, S

    2010-04-01

    Polyfluorenes (PFs) represent a unique class of poly-para-phenylene-based blue-emitting polymers with intriguing structure-property relationships. Slight variations in the choice of functionalizing side chains result in dramatic differences in the inter- and intrachain structures in PFs. Dioctyl-substituted PF (PF8) is characterized by different backbone conformations that depend upon the torsion angle between the monomers. We present photoluminescence (PL) and Raman scattering studies of bulk samples and thin films of dioctyl-substituted PF (PF8) under hydrostatic pressure. The bulk sample was further thermally annealed and studied as a function of pressure. The PL energies of the as-is and thermally annealed samples both red shift but at very different rates, and the difference between their pressure coefficients elucidates the role of the backbone torsional angle. This is further corroborated by density functional theoretical calculations of a fluorene oligomer, where the energy gap is calculated as a function of both the torsion angle as well as compression. The Raman peaks harden with increasing pressures; the intraring C-C stretch frequency at 1600 cm(-1) has a pressure coefficient of 7.2 cm(-1)/GPa and exhibits asymmetric line shapes at higher pressures, characteristic of a strong electron-phonon interaction. PMID:20235499

  2. Disorder induced spin coherence in polyfluorene thin film semiconductors

    NASA Astrophysics Data System (ADS)

    Miller, Richard G.; van Schooten, Kipp; Malissa, Hans; Waters, David P.; Lupton, John M.; Boehme, Christoph

    2014-03-01

    Charge carrier spins in polymeric organic semiconductors significantly influence magneto-optoelectronic properties of these materials. In particular, spin relaxation times influence magnetoresistance and electroluminescence. We have studied the role of structural and electronic disorder in polaron spin-relaxation times. As a model polymer, we used polyfluorene, which can exist in two distinct morphologies: an amorphous (glassy) and an ordered (beta) phase. The phases can be controlled in thin films by preparation parameters and verified by photoluminescence spectroscopy. We conducted pulsed electrically detected magnetic resonance (pEDMR) measurements to determine spin-dephasing times by transient current measurements under bipolar charge carrier injection conditions and a forward bias. The measurements showed that, contrary to intuition, spin-dephasing times increase with material disorder. We attribute this behavior to a reduction in hyperfine field strength for carriers in the glassy phase due to increased structural disorder in the hydrogenated side chains, leading to longer spin coherence times. We acknowledge support by the Department of Energy, Office of Basic Energy Sciences under Award #DE-SC0000909.

  3. High-Throughput Physiologically Based Toxicokinetic Models for ToxCast Chemicals

    EPA Science Inventory

    Physiologically based toxicokinetic (PBTK) models aid in predicting exposure doses needed to create tissue concentrations equivalent to those identified as bioactive by ToxCast. We have implemented four empirical and physiologically-based toxicokinetic (TK) models within a new R ...

  4. Casting Technology.

    ERIC Educational Resources Information Center

    Wright, Michael D.; And Others

    1992-01-01

    Three articles discuss (1) casting technology as it relates to industry, with comparisons of shell casting, shell molding, and die casting; (2) evaporative pattern casting for metals; and (3) high technological casting with silicone rubber. (JOW)

  5. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-08-01

    The low-aluminum-content iron-aluminum program deals with the development of a Fe-Al alloy with aluminum content such as a produce the minimum environmental effect at room temperature. The FAPY is an Fe-16 at. % Al-based alloy developed at the Oak Ridge National Laboratory as the highest aluminum-containing alloy with essentially no environmental effect. The chemical composition for FAPY in weight percent is: aluminum = 8.46, chromium = 5.50, zirconium = 0.20, carbon = 0.03, molybdenum = 2.00, yttrium = 0.10, and iron = 83.71. The cast ingots of the alloy can be hot worked by extrusion, forging, and rolling processes. The hot- worked cast structure can be cold worked with intermediate anneals at 800{degrees}C. Typical room-temperature ductility of the fine-grained wrought structure is 20 to 25% for this alloy. In contrast to the wrought structure, the cast ductility at room temperature is approximately 1% with a transition temperature of approximately 100 to 150{degrees}C, above which ductility values exceed 20%. The alloy has been melted and processed into bar, sheet, and foil. The alloy has also been cast into slabs, step-blocks of varying thicknesses, and shapes. The purpose of this section is to describe the welding response of cast slabs of three different thicknesses of FAPY alloy. Tensile, creep, and Charpy-impact data of the welded plates are also presented.

  6. Effect of casting geometry on mechanical properties of two nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Johnston, J. R.; Dreshfield, R. L.; Collins, H. E.

    1976-01-01

    An investigation was performed to determine mechanical properties of two rhenium-free modifications of alloy TRW, and to evaluate the suitability of the alloy for use in a small integrally cast turbine rotor. The two alloys were initially developed using stress rupture properties of specimens machined from solid gas turbine blades. Properties in this investigation were determined from cast to size bars and bars cut from 3.8 by 7.6 by 17.8 cm blocks. Specimens machined from blocks had inferior tensile strength and always had markedly poorer rupture lives than cast to size bars. At 1,000 C the cast to size bars had shorter rupture lives than those machined from blades. Alloy R generally had better properties than alloy S in the conditions evaluated. The results show the importance of casting geometry on mechanical properties of nickel base superalloys and suggest that the geometry of a component can be simulated when developing alloys for that component.

  7. An Informatics Based Approach to Reduce the Grain Size of Cast Hadfield Steel

    NASA Astrophysics Data System (ADS)

    Dey, Swati; Pathak, Shankha; Sheoran, Sumit; Kela, Damodar H.; Datta, Shubhabrata

    2016-04-01

    Materials Informatics concept using computational intelligence based approaches are employed to bring out the significant alloying additions to achieve grain refinement in cast Hadfield steel. Castings of Hadfield steels used for railway crossings, requires fine grained austenitic structure. Maintaining proper grain size of this component is very crucial in order to achieve the desired properties and service life. This work studies the important variables affecting the grain size of such steels which includes the compositional and processing variables. The computational findings and prior knowledge is used to design the alloy, which is subjected to a few trials to validate the findings.

  8. Efficient Förster transfer mediated by excitons in InGaN/GaN quantum well/polyfluorene heterostructures

    NASA Astrophysics Data System (ADS)

    Itskos, G.; Heliotis, G.; Belton, C.; Watson, I. M.; Dawson, M. D.; Bradley, D. D. C.; Murray, R.

    2007-04-01

    We report on novel InGaN/GaN quantum well/polyfluorene heterostructures where efficient Förster energy transfer from the well to the organic layer occurs. We show that Mott-Wannier excitons dominate the quantum well luminescence in the quantum wells in the 77 to at least 225 K range and are responsible for the efficient energy channeling to the polyfluorene films.

  9. The effect of aluminium on the metallography of a nickel base removable partial denture casting alloy.

    PubMed

    Lewis, A J

    1978-12-01

    Three special nickel-chromium alloys were prepared in which the aluminum levels were adjusted both above and below that of a commercial nickel base dental casting alloy. Tensile and metallographic evaluation of representative samples of the alloys were made and the changes in the properties of the alloys are reported. PMID:285671

  10. Investment casting of {gamma}-TiAl-based alloys: Microstructure and data base for gas turbine applications

    SciTech Connect

    Wagner, R.; Appel, F.; Dogan, B.

    1995-12-31

    Investment casting is regarded as an economic processing technology for the production of {gamma}-TiAl based components for gas turbine applications. Near net-shape parts can be cast such that they are free from pores and flaws after adequate `HIP`ping. The inhomogeneous cast microstructure which results from locally varying cooling rates (e.g. in the root and foil of a blade), however, is often retained even after heat-treatments necessary to achieve a balance of properties for a given application. Appropriate modifications of the alloy chemistry may lead to an improved microstructural homogeneity in the cast parts. Data bases of properties (tensile properties, creep, fatigue and rupture strength, fracture and impact toughness, oxidation and corrosion resistance) which are relevant for potential gas turbine applications have been assessed for different cast {gamma}-TiAl alloys with different microstructures. These are compared with corresponding properties of nickel-based and iron-based superalloys {gamma}-TiAl is competing with for substitution.

  11. Caste- and ethnicity-based inequalities in HIV/AIDS-related knowledge gap: a case of Nepal.

    PubMed

    Atteraya, Madhu; Kimm, HeeJin; Song, In Han

    2015-05-01

    Caste- and ethnicity-based inequalities are major obstacles to achieving health equity. The authors investigated whether there is any association between caste- and ethnicity-based inequalities and HIV-related knowledge within caste and ethnic populations. They used the 2011 Nepal Demographic and Health Survey, a nationally represented cross-sectional study data set. The study sample consisted of 11,273 women between 15 and 49 years of age. Univariate and logistic regression models were used to examine the relationship between caste- and ethnicity-based inequalities and HIV-related knowledge. The study sample was divided into high Hindu caste (47.9 percent), "untouchable" caste (18.4 percent), and indigenous populations (33.7 percent). Within the study sample, the high-caste population was found to have the greatest knowledge of the means by which HIV is prevented and transmitted. After controlling for socioeconomic and demographic characteristics, untouchables were the least knowledgeable. The odds ratio for incomplete knowledge about transmission among indigenous populations was 1.27 times higher than that for high Hindu castes, but there was no significant difference in knowledge of preventive measures. The findings suggest the existence of a prevailing HIV knowledge gap. This in turn suggests that appropriate steps need to be implemented to convey complete knowledge to underprivileged populations. PMID:26027418

  12. [Design of a volume-rendering toolkit using GPU-based ray-casting].

    PubMed

    Liu, Wen-Qing; Chen, Chun-Xiao; Lu, Li-Na

    2009-09-01

    This paper presents an approach to GPU-based ray-casting of a shader model 3.0 compatible graphics card. In addition, a software toolkit is designed using the proposed algorithm to make the full benefit of GPU by extending VTK. Experimental results suggest that remarkable speedups are observed using GPU-based algorithm, and high-quality renderings can be achieved at interactive framerates above 60 fps. The toolkit designed provides a high level of usability and extendibility. PMID:20073244

  13. Evaluation of an improved centrifugal casting machine.

    PubMed

    Donovan, T E; White, L E

    1985-05-01

    A Type III gold alloy, a silver-palladium alloy, and a base metal alloy were cast in two different centrifugal casting machines. With the number of complete cast mesh squares as an indicator of castability, the Airspin casting machine produced superior castings with all three alloys. The base metal alloy produced the greatest number of complete squares with both casting machines. PMID:3889295

  14. Research of image enhancement of dental cast based on wavelet transformation

    NASA Astrophysics Data System (ADS)

    Zhao, Jing; Li, Zhongke; Liu, Xingmiao

    2010-10-01

    This paper describes a 3D laser scanner for dental cast that realize non-contact deepness measuring. The scanner and the control PC make up of a 3D scan system, accomplish the real time digital of dental cast. Owing to the complexity shape of the dental cast and the random nature of scanned points, the detected feature curves are generally not smooth or not accurate enough for subsequent application. The purpose of this p is to present an algorithm for enhancing the useful points and eliminating the noises. So an image enhancement algorithm based on wavelet transform and fuzzy set theory is presented. Firstly, the multi-scale wavelet transform is adopted to decompose the input image, which extracts the characteristic of multi-scale of the image. Secondly, wavelet threshold is used for image de-noising, and then the traditional fuzzy set theory is improved and applied to enhance the low frequency wavelet coefficients and the high frequency wavelet coefficients of different directions of each scale. Finally, the inverse wavelet transform is applied to synthesis image. A group of experimental results demonstrate that the proposed algorithm is effective for the dental cast image de-noising and enhancement, the edge of the enhanced image is distinct which is good for the subsequent image processing.

  15. Transport of triplet excitons along continuous 100 nm polyfluorene chains

    SciTech Connect

    Xi, Liang; Bird, Matthew; Mauro, Gina; Asaoka, Sadayuki; Cook, Andrew R.; Chen, Hung -Cheng; Miller, John R.

    2014-12-03

    second set of polyfluorenes with 2-butyloctyl side chains was found to have a much lower completeness of end capping.

  16. Transport of triplet excitons along continuous 100 nm polyfluorene chains

    DOE PAGESBeta

    Xi, Liang; Bird, Matthew; Mauro, Gina; Asaoka, Sadayuki; Cook, Andrew R.; Chen, Hung -Cheng; Miller, John R.

    2014-12-03

    result, a second set of polyfluorenes with 2-butyloctyl side chains was found to have a much lower completeness of end capping.« less

  17. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The document outlines procedures for implementing Project CAST (Community and School Together), a community-based career education program for secondary special education students in Charles County, Maryland. Initial sections discuss the role of a learning coordinator, (including relevant travel reimbursement and mileage forms) and an overview of…

  18. LineCast: line-based distributed coding and transmission for broadcasting satellite images.

    PubMed

    Wu, Feng; Peng, Xiulian; Xu, Jizheng

    2014-03-01

    In this paper, we propose a novel coding and transmission scheme, called LineCast, for broadcasting satellite images to a large number of receivers. The proposed LineCast matches perfectly with the line scanning cameras that are widely adopted in orbit satellites to capture high-resolution images. On the sender side, each captured line is immediately compressed by a transform-domain scalar modulo quantization. Without syndrome coding, the transmission power is directly allocated to quantized coefficients by scaling the coefficients according to their distributions. Finally, the scaled coefficients are transmitted over a dense constellation. This line-based distributed scheme features low delay, low memory cost, and low complexity. On the receiver side, our proposed line-based prediction is used to generate side information from previously decoded lines, which fully utilizes the correlation among lines. The quantized coefficients are decoded by the linear least square estimator from the received data. The image line is then reconstructed by the scalar modulo dequantization using the generated side information. Since there is neither syndrome coding nor channel coding, the proposed LineCast can make a large number of receivers reach the qualities matching their channel conditions. Our theoretical analysis shows that the proposed LineCast can achieve Shannon's optimum performance by using a high-dimensional modulo-lattice quantization. Experiments on satellite images demonstrate that it achieves up to 1.9-dB gain over the state-of-the-art 2D broadcasting scheme and a gain of more than 5 dB over JPEG 2000 with forward error correction. PMID:24474371

  19. An intelligent knowledge based approach for the automated radiographic inspection of castings

    NASA Astrophysics Data System (ADS)

    Kehoe, A.; Parker, G. A.

    An automated system for the radiographic inspection of castings is described which is based on both conventional image processing techniques and intelligent knowledge based techniques for the identification and evaluation of defects against quality assurance standards. An evaluation of the performance of the system against that of skilled inspectors demonstrates that the system is capable of meeting the requirements for an automated system for industrial radiographic inspection. The overall design of the system and elements of the system, including the knowledge representation scheme, inference mechanism, and control structure, are described. The discussion also covers examples of frame structures, frame taxonomies, data driven maintenance procedures, and rules for classification and evaluation.

  20. Triplet exciton energy transfer in polyfluorene doped with heavy metal complexes studied using photoluminescence and photoinduced absorption

    NASA Astrophysics Data System (ADS)

    Liao, H. H.; Meng, H. F.; Horng, S. F.; Lee, W. S.; Yang, J. M.; Liu, C. C.; Shy, J. T.; Chen, F. C.; Hsu, C. S.

    2006-12-01

    Modulated photoinduced absorption and photoluminescence are used to study triplet-to-triplet Dexter energy transfer in Ir-complexes/polyfluorene blend systems. There is no Dexter energy transfer for red iridium (III)bis[2-(9,9-dibutylfluorenyl)-1-isoquinoline(acetylacetonate)] (DFIr) and red iridium (III) bis([2-(2-benzo-thienyl)pyridinatoN,C3] acetyl-acetonate) (BtpIr) dopants. Although green iridium(III)tris[2-(4-tolyl)pyridinato-N,C2] [Ir(mppy)3] has no triplet confinement in polyfluorene host, it has clear evidence for Dexter energy transfer. Aggregation and dopant lifetime are shown to significantly affect the energy transfer. The presence of Dexter transfer implies the possibility to harvest triplet excitons of polyfluorene in polymer light-emitting diodes even without carrier trapping and triplet exciton confinement.

  1. Evaluation of electroslag castings

    SciTech Connect

    Judkins, R.R.; Sikka, V.K.

    1985-01-01

    Results of evaluations of electroslag castings of ferritic (2-1/4 Cr-1 Mo and 9 Cr-1 Mo) and austenitic (CF8M or type 316) steels are presented. The castings have been characterized for surface finish, cracking, solidification structure, chemical composition, hardness, ferrite distribution, tensile properties, Charpy impact properties, and creep properties. Pertinent data are compared with equivalent data for sand castings and wrought products of the same materials. Based on the results of these studies, the properties of electroslag castings compare favorably with those of sand castings and wrought materials.

  2. Moving cast shadow resistant for foreground segmentation based on shadow properties analysis

    NASA Astrophysics Data System (ADS)

    Zhou, Hao; Gao, Yun; Yuan, Guowu; Ji, Rongbin

    2015-12-01

    Moving object detection is the fundamental task in machine vision applications. However, moving cast shadows detection is one of the major concerns for accurate video segmentation. Since detected moving object areas are often contain shadow points, errors in measurements, localization, segmentation, classification and tracking may arise from this. A novel shadow elimination algorithm is proposed in this paper. A set of suspected moving object area are detected by the adaptive Gaussian approach. A model is established based on shadow optical properties analysis. And shadow regions are discriminated from the set of moving pixels by using the properties of brightness, chromaticity and texture in sequence.

  3. Simple casting based fabrication of PEDOT:PSS-PVDF-ionic liquid soft actuators

    NASA Astrophysics Data System (ADS)

    Simaite, Aiva; Tondu, Bertrand; Mathieu, Fabrice; Souéres, Philippe; Bergaud, Christian

    2015-04-01

    Despite a growing interest in conducting polymer based actuators, a robust fabrication technique is still needed. We suggest a fabrication method that allows fast production of conducting polymer actuators from commercially available polyvinylidene flouride membranes (PVDF) and a PEDOT/PSS solution. In order to improve adhesion of those materials, Ar plasma induced grafting is used to create hydrophilic surfaces of up to 40 μm. Hydrophilic PVDF-graft-polyethylene glycol allows diffusion of PEDOT/PSS in the pores of the membranes, while hydrophobic middle layers prevent short circuits. In this way, soft actuators can be fabricated by consequent drop casting and drying of conducting polymer.

  4. Plane-based sampling for ray casting algorithm in sequential medical images.

    PubMed

    Lin, Lili; Chen, Shengyong; Shao, Yan; Gu, Zichun

    2013-01-01

    This paper proposes a plane-based sampling method to improve the traditional Ray Casting Algorithm (RCA) for the fast reconstruction of a three-dimensional biomedical model from sequential images. In the novel method, the optical properties of all sampling points depend on the intersection points when a ray travels through an equidistant parallel plan cluster of the volume dataset. The results show that the method improves the rendering speed at over three times compared with the conventional algorithm and the image quality is well guaranteed. PMID:23424608

  5. Classification techniques based on AI application to defect classification in cast aluminum

    NASA Astrophysics Data System (ADS)

    Platero, Carlos; Fernandez, Carlos; Campoy, Pascual; Aracil, Rafael

    1994-11-01

    This paper describes the Artificial Intelligent techniques applied to the interpretation process of images from cast aluminum surface presenting different defects. The whole process includes on-line defect detection, feature extraction and defect classification. These topics are discussed in depth through the paper. Data preprocessing process, as well as segmentation and feature extraction are described. At this point, algorithms employed along with used descriptors are shown. Syntactic filter has been developed to modelate the information and to generate the input vector to the classification system. Classification of defects is achieved by means of rule-based systems, fuzzy models and neural nets. Different classification subsystems perform together for the resolution of a pattern recognition problem (hybrid systems). Firstly, syntactic methods are used to obtain the filter that reduces the dimension of the input vector to the classification process. Rule-based classification is achieved associating a grammar to each defect type; the knowledge-base will be formed by the information derived from the syntactic filter along with the inferred rules. The fuzzy classification sub-system uses production rules with fuzzy antecedent and their consequents are ownership rates to every defect type. Different architectures of neural nets have been implemented with different results, as shown along the paper. In the higher classification level, the information given by the heterogeneous systems as well as the history of the process is supplied to an Expert System in order to drive the casting process.

  6. Grain refinement of permanent mold cast copper base alloys. Final report

    SciTech Connect

    Sadayappan, M.; Thomson, J. P.; Elboujdaini, M.; Gu, G. Ping; Sahoo, M.

    2004-04-29

    Grain refinement behavior of copper alloys cast in permanent molds was investigated. This is one of the least studied subjects in copper alloy castings. Grain refinement is not widely practiced for leaded copper alloys cast in sand molds. Aluminum bronzes and high strength yellow brasses, cast in sand and permanent molds, were usually fine grained due to the presence of more than 2% iron. Grain refinement of the most common permanent mold casting alloys, leaded yellow brass and its lead-free replacement EnviroBrass III, is not universally accepted due to the perceived problem of hard spots in finished castings and for the same reason these alloys contain very low amounts of iron. The yellow brasses and Cu-Si alloys are gaining popularity in North America due to their low lead content and amenability for permanent mold casting. These alloys are prone to hot tearing in permanent mold casting. Grain refinement is one of the solutions for reducing this problem. However, to use this technique it is necessary to understand the mechanism of grain refinement and other issues involved in the process. The following issues were studied during this three year project funded by the US Department of Energy and the copper casting industry: (1) Effect of alloying additions on the grain size of Cu-Zn alloys and their interaction with grain refiners; (2) Effect of two grain refining elements, boron and zirconium, on the grain size of four copper alloys, yellow brass, EnviroBrass II, silicon brass and silicon bronze and the duration of their effect (fading); (3) Prediction of grain refinement using cooling curve analysis and use of this method as an on-line quality control tool; (4) Hard spot formation in yellow brass and EnviroBrass due to grain refinement; (5) Corrosion resistance of the grain refined alloys; (6) Transfer the technology to permanent mold casting foundries; It was found that alloying elements such as tin and zinc do not change the grain size of Cu-Zn alloys

  7. Surface analysis of cast aluminum by means of artificial vision and AI-based techniques

    NASA Astrophysics Data System (ADS)

    Platero, Carlos; Fernandez, Carlos; Campoy, Pascual; Aracil, Rafael

    1996-02-01

    An architecture for surface analysis of continuous cast aluminum strip is described. The data volume to be processed has forced up the development of a high-parallel architecture for high- speed image processing. An especially suitable lighting system has been developed for defect enhancing in metallic surfaces. A special effort has been put in the design of the defect detection algorithm to reach two main objectives: robustness and low processing time. These goals have been achieved combining a local analysis together with data interpretation based on syntactical analysis that has allowed us to avoid morphological analysis. Defect classification is accomplished by means of rule-based systems along with data-based classifiers. The use of clustering techniques is discussed to perform partitions in Rn by SOM, divergency methods to reduce the feature vector applied to the data-based classifiers. The combination of techniques inside a hybrid system leads to near 100% classification success.

  8. Method of improving fatigue life of cast nickel based superalloys and composition

    DOEpatents

    Denzine, Allen F.; Kolakowski, Thomas A.; Wallace, John F.

    1978-03-14

    The invention consists of a method of producing a fine equiaxed grain structure (ASTM 2-4) in cast nickel-base superalloys which increases low cycle fatigue lives without detrimental effects on stress rupture properties to temperatures as high as 1800.degree. F. These superalloys are variations of the basic nickel-chromium matrix, hardened by gamma prime [Ni.sub.3 (Al, Ti)] but with optional additions of cobalt, tungsten, molybdenum, vanadium, columbium, tantalum, boron, zirconium, carbon and hafnium. The invention grain refines these alloys to ASTM 2 to 4 increasing low cycle fatigue life by a factor of 2 to 5 (i.e. life of 700 hours would be increased to 1400 to 3500 hours for a given stress) as a result of the addition of 0.01% to 0.2% of a member of the group consisting of boron, zirconium and mixtures thereof to aid heterogeneous nucleation. The alloy is vacuum melted and heated to 250.degree.-400.degree. F. above the melting temperature, cooled to partial solidification, thus resulting in said heterogeneous nucleation and fine grains, then reheated and cast at about 50.degree.-100.degree. F. of superheat. Additions of 0.1% boron and 0.1% zirconium (optional) are the preferred nucleating agents.

  9. Thermally induced grinding damage in cast equiaxed nickel-based superalloys

    SciTech Connect

    Kovach, J.A.

    1986-01-01

    The overall objective of this program was to increase the understanding and productivity of conventional grinding operations utilized in the finishing of cast equiaxed nickel-based superalloy components. To achieve this overall goal a four phase approach was employed. Initially, a grinding energy partition relationship for conventional grinding of superalloys was developed. Secondly, the mechanisms and conditions that influence superalloy microcracking during abusive grinding were determined. Third, building on the above relationships, a means of readily predicting the onset of grinding damage in cast Rene-77 and B-1900 superalloys was established. Finally, the results were implemented in production surface grinding operations to increase superalloy grinding quality and productivity. Finite element analyses were utilized to determine the superalloy grinding zone temperatures and residual stresses. The results indicated that Rene-77 microcracks are not formed by the residual stresses alone. The effects of constitutional liquation or weakening of the grain boundaries due to rapid heating to such temperatures were shown to be significant. It was then demonstrated that workplace damage would occur when the combined conducted and convected heat flux exceeded a critical limit.

  10. The research and development of CCD-based slab continuous casting mold copper surface imaging system

    NASA Astrophysics Data System (ADS)

    Wang, Xingdong; Zhang, Liugang; Xie, Haihua; Long, Liaosha; Yu, Wenyong

    2011-11-01

    An imaging system for the continuous casting mold copper surface is researched and developed, to replace the on-line manual measuring method, which is used to checking Copper defects such as wearing, scratches and coating loss and other phenomena. Method: The imaging system proposes a special optical loop formed by three Mirrors, selects light source, CCD camera and lens type, designs mechanical transmission system and installation platform. Result: the optical loop and light source can insure imaging large-format object in narrow space. The CCD camera and lens determine the accuracy of horizontal scanning, and the mechanical transmission system ensures accuracy of the vertical scan. The installation platform supplies base and platform for the system. Conclusions: CCD-based copper surface imaging system effectively prevent defects such as missed measuring and low efficiency, etc. It can automatically and accurately shoot copper surface images on-line, and supply basis for image processing, defects identification and copper changing in the late.

  11. Context-based user grouping for multi-casting in heterogeneous radio networks

    NASA Astrophysics Data System (ADS)

    Mannweiler, C.; Klein, A.; Schneider, J.; Schotten, H. D.

    2011-08-01

    Along with the rise of sophisticated smartphones and smart spaces, the availability of both static and dynamic context information has steadily been increasing in recent years. Due to the popularity of social networks, these data are complemented by profile information about individual users. Making use of this information by classifying users in wireless networks enables targeted content and advertisement delivery as well as optimizing network resources, in particular bandwidth utilization, by facilitating group-based multi-casting. In this paper, we present the design and implementation of a web service for advanced user classification based on user, network, and environmental context information. The service employs simple and advanced clustering algorithms for forming classes of users. Available service functionalities include group formation, context-aware adaptation, and deletion as well as the exposure of group characteristics. Moreover, the results of a performance evaluation, where the service has been integrated in a simulator modeling user behavior in heterogeneous wireless systems, are presented.

  12. Thermal cooling effects in the microstructure and properties of cast cobalt-base biomedical alloys

    NASA Astrophysics Data System (ADS)

    Vega Valer, Vladimir

    Joint replacement prosthesis is widely used in the biomedical field to provide a solution for dysfunctional human body joints. The demand for orthopedic knee and hip implants motivate scientists and manufacturers to develop novel materials or to increase the life of service and efficiency of current materials. Cobalt-base alloys have been investigated by various researchers for biomedical implantations. When these alloys contain Chromium, Molybdenum, and Carbon, they exhibit good tribological and mechanical properties, as well as excellent biocompatibility and corrosion resistance. In this study, the microstructure of cast Co-Cr-Mo-C alloy is purposely modified by inducing rapid solidification through fusion welding processes and solution annealing heat treatment (quenched in water at room temperature. In particular the effect of high cooling rates on the athermal phase transformation FCC(gamma)↔HCP(epsilon) on the alloy hardness and corrosion resistance is investigated. The Co-alloy microstructures were characterized using metallography and microscopy techniques. It was found that the as cast sample typically dendritic with dendritic grain sizes of approximately 150 microm and containing Cr-rich coarse carbide precipitates along the interdendritic boundaries. Solution annealing gives rise to a refined microstructure with grain size of 30 microm, common among Co-Cr-Mo alloys after heat treating. Alternatively, an ultrafine grain structure (between 2 and 10 microm) was developed in the fusion zone for specimens melted using Laser and TIG welding methods. When laser surface modification treatments were implemented, the developed solidification microstructure shifted from dendritic to a fine cellular morphology, with possible nanoscale carbide precipitates along the cellular boundaries. In turn, the solidified regions exhibited high hardness values (461.5HV), which exceeds by almost 110 points from the alloy in the as-cast condition. The amount of developed athermal

  13. Development of NZP ceramic based {open_quotes}cast-in-place{close_quotes} diesel engine port liners

    SciTech Connect

    Nagaswaran, R.; Limaye, S.Y.

    1996-02-01

    BSX (Ba{sub 1+x}Zr{sub 4}P{sub 6-2x}Si{sub 2x}O{sub 24}) and CSX (Ca{sub l-x}Sr{sub x}Zr{sub 4}P{sub 6}O{sub 24}) type NZP ceramics were fabricated and characterized for: (i) thermal properties viz., thermal conductivity, thermal expansion, thermal stability and thermal shock resistance; (ii) mechanical properties viz., flexure strength and elastic modulus; and (iii) microstructures. Results of these tests and analysis indicated that the BS-25 (x=0.25 in BSX) and CS-50 (x=0.50 in CSX) ceramics had the most desirable properties for casting metal with ceramic in place. Finite element analysis (FEA) of metal casting (with ceramic in place) was conducted to analyze thermomechanical stresses generated and determine material property requirements. Actual metal casting trials were also conducted to verify the results of finite element analysis. In initial trials, the ceramic cracked because of the large thermal expansion mismatch (hoop) stresses (predicted by FEA also). A process for introduction of a compliant layer between the metal and ceramic to alleviate such destructive stresses was developed. The compliant layer was successful in preventing cracking of either the ceramic or the metal. In addition to these achievements, pressure slip casting and gel-casting processes for fabrication of NZP components; and acoustic emission and ultrasonics-based NDE techniques for detection of microcracks and internal flaws, respectively, were successfully developed.

  14. Effect of the microhardness difference between base metal and bionic coupling unit on wear resistance of gray cast iron

    NASA Astrophysics Data System (ADS)

    Pang, Zuobo; Zhou, Hong; Chang, Fang; Zhang, Peng; Cong, Dalong; Meng, Chao; Wang, Chuanwei; Ren, Luquan

    2015-12-01

    In order to improve the wear resistance of gray cast iron guide rail, the samples with different microhardness difference between bionic coupling units and base metal were manufactured by laser surface remelting. Wear behavior of gray cast iron with bionic coupling units has been studied under dry sliding condition at room temperature using a homemade liner reciprocating wear testing machine. The wear resistance was evaluated by means of weight loss measurement and wear morphology. The results indicated that when the microhardness difference is 561 HV0.2, the wear resistance of sample is the best.

  15. Displaying structural property and inheritance of cast iron surfacing on steel base

    NASA Astrophysics Data System (ADS)

    Shveev, I. A.

    2016-06-01

    Graphite inclusions heredity in deposited layer from remelted special cast iron billets was established. The possibility of controlling the structural state and the quality of the deposited layer due to technological parameters of welding and heat treatment of parts is shown. Ways of improving cast iron wear resistance durability are proposed.

  16. Morphology-dependent energy transfer within polyfluorene thin films

    NASA Astrophysics Data System (ADS)

    Khan, Amena L.; Sreearunothai, Paiboon; Herz, Laura M.; Banach, Michael J.; Köhler, Anna

    2004-02-01

    We have performed a detailed study of the photoluminescence from thin films of blue-light-emitting poly(9,9-dioctylfluorene) containing different fractions of planarized (β-phase) chains within the glassy polymer film. By choosing solvents with a range of polarities and boiling points we were able to cast films with reliable control of the relative amounts of β-phase chains present. We analyzed the emission spectra in terms of Franck-Condon progressions and found that, at low temperatures (8 K), the luminescence can be modeled accurately by considering two distinct contributions from the two phases present in the film. The Huang-Rhys parameter for the β phase is shown to be approximately half the value obtained for the glassy phase, in agreement with a more delocalized exciton in the β phase. Time-resolved photoluminescence measurements on a film containing roughly 25% of β phase reveal a fast transfer of excitations from the glassy to the β phase, indicating that the two phases are well intermixed. Assuming the transfer dynamics to be governed by dipole-dipole coupling, we obtain a Förster radius of 8.2±0.6 nm, significantly larger than the radius typically found for excitation transfer within the glassy phase. These results are consistent with the large spectral overlap between the emission of the glassy phase and the absorption of the β phase and explain why the latter dominates the emission even from films containing only a small fraction of β-phase chains.

  17. Thermodynamics-Based Selection and Design of Creep-Resistant Cast Mg Alloys

    NASA Astrophysics Data System (ADS)

    Abaspour, Saeideh; Cáceres, Carlos H.

    2015-12-01

    Atomic level thermodynamics arguments that account for the generally weak age hardening response while suggesting that extending the athermal regime through short-range order (SRO) is a most feasible path to increasing the creep strength of many current alloys are presented. The tendency, or otherwise, of many solutes to develop SRO in dilute solid solutions rationalizes a number of observations in current multicomponent Mg alloys, and in particular the retention of linear strain hardening at high temperatures, while it disputes the viability of several micromechanisms often considered active, such as pinning of edge dislocations by mobile solute clouds, dynamic precipitation of thermally stable precipitates, or atomic size effects on the diffusivity. Potential solutes are sorted out and ranked based on the sign and value of the enthalpy of mixing of binary solid solutions using the Miedema phenomenological scheme. Due to their large negative energy of mixing and reasonable solubility (>1 at. pct) at ~473 K (~200 °C), Y and Gd appear as the best candidates to increase the creep strength through SRO, followed by Nd and Ca, in close agreement with data reported in the literature. The feasibility of enhancing the age hardening response through homogeneously nucleated, coherent precipitates, in some cases despite the negative energy of mixing of the alloy, or via internally ordered precipitates mimicking those present in Mg-Th alloys is considered by making parallels with the Al-Zn and the Al-Cu alloy systems. The possible optimization of the strengthening of high pressure die cast alloys combining SRO and intergranular eutectics or of heat-treatable cast alloys through internally ordered precipitates and SRO is discussed.

  18. A general and Robust Ray-Casting-Based Algorithm for Triangulating Surfaces at the Nanoscale

    PubMed Central

    Decherchi, Sergio; Rocchia, Walter

    2013-01-01

    We present a general, robust, and efficient ray-casting-based approach to triangulating complex manifold surfaces arising in the nano-bioscience field. This feature is inserted in a more extended framework that: i) builds the molecular surface of nanometric systems according to several existing definitions, ii) can import external meshes, iii) performs accurate surface area estimation, iv) performs volume estimation, cavity detection, and conditional volume filling, and v) can color the points of a grid according to their locations with respect to the given surface. We implemented our methods in the publicly available NanoShaper software suite (www.electrostaticszone.eu). Robustness is achieved using the CGAL library and an ad hoc ray-casting technique. Our approach can deal with any manifold surface (including nonmolecular ones). Those explicitly treated here are the Connolly-Richards (SES), the Skin, and the Gaussian surfaces. Test results indicate that it is robust to rotation, scale, and atom displacement. This last aspect is evidenced by cavity detection of the highly symmetric structure of fullerene, which fails when attempted by MSMS and has problems in EDTSurf. In terms of timings, NanoShaper builds the Skin surface three times faster than the single threaded version in Lindow et al. on a 100,000 atoms protein and triangulates it at least ten times more rapidly than the Kruithof algorithm. NanoShaper was integrated with the DelPhi Poisson-Boltzmann equation solver. Its SES grid coloring outperformed the DelPhi counterpart. To test the viability of our method on large systems, we chose one of the biggest molecular structures in the Protein Data Bank, namely the 1VSZ entry, which corresponds to the human adenovirus (180,000 atoms after Hydrogen addition). We were able to triangulate the corresponding SES and Skin surfaces (6.2 and 7.0 million triangles, respectively, at a scale of 2 grids per Å) on a middle-range workstation. PMID:23577073

  19. Polyfluorene-sorted, carbon nanotube array field-effect transistors with increased current density and high on/off ratio.

    PubMed

    Brady, Gerald J; Joo, Yongho; Wu, Meng-Yin; Shea, Matthew J; Gopalan, Padma; Arnold, Michael S

    2014-11-25

    Challenges in eliminating metallic from semiconducting single-walled carbon nanotubes (SWCNTs) and in controlling their alignment have limited the development of high-performance SWCNT-based field-effect transistors (FETs). We recently pioneered an approach for depositing aligned arrays of ultra-high-purity semiconducting SWCNTs, isolated using polyfluorene derivatives, called dose-controlled floating evaporative self-assembly. Here, we tailor FETs fabricated from these arrays to achieve on-conductance (G(on)) per width and an on-off ratio (G(on)/G(off)) of 261 μS/μm and 2 × 10(5), respectively, for a channel length (L(ch)) of 240 nm and 116 μS/μm and 1 × 10(6), respectively, for an L(ch) of 1 μm. We demonstrate 1400× greater G(on)/G(off) than SWCNT FETs fabricated by other methods, at comparable G(on) per width of ∼250 μS/μm and 30-100× greater G(on) per width at comparable G(on)/G(off) of 10(5)-10(7). The average G(on) per tube reaches 5.7 ± 1.4 μS at a packing density of 35 tubes/μm for L(ch) in the range 160-240 nm, limited by contact resistance. These gains highlight the promise of using ultra-high-purity semiconducting SWCNTs with controlled alignment for next-generation semiconductor electronics. PMID:25383880

  20. Influence of side chains on the self-alignment capability of electroluminescent polyfluorenes.

    PubMed

    Lee, Sunyoung; Yang, Yooseong; Kwon, Sunchul; Jung, Youngsuk

    2016-02-21

    We report a significant role of side chains in the propagation of molecular orientation upon annealing the liquid crystal phase of polyfluorenes. Direct rubbing of poly(9,9-di(octyl)fluorene) led to the orientation of polymer segments in the top-most region of the film and enhanced propagation of this orientation along the rubbing direction was observed upon annealing. In contrast, the rubbing-induced molecular orientation of poly(9,9-di(ethylhexyl)fluorene) segments completely disappeared upon annealing in the nematic melt state. The higher order of the side chain structures in poly(9,9-di(octyl)fluorene) were found to allow the propagation of the three-dimensional molecular alignment. From integrated experimental and density functional theory studies, we propose that side chain interdigitation generates a unique alignment behavior of poly(9,9-di(octyl)fluorene). PMID:26743162

  1. Metallurgical evaluation of a copper-based alloy for dental castings.

    PubMed

    Guastaldi, A C; Lacefield, W R; Leinfelder, K F; Mondelli, J

    1991-08-01

    The present study was designed to evaluate the metallurgical properties of an experimental, low-cost copper-zinc-aluminum-nickel alloy for dental castings. Some specimens were subjected to heat treatment after induction casting. The extent of corrosion was determined by measuring weight loss of specimens stored in a sodium sulfite solution. In the as-cast specimens, tests demonstrated the presence of three phases: the first consisted of copper-zinc-aluminum, the second was similar but lower in copper and aluminum, and the third consisted of an intermetallic compound of manganese-nickel-phosphorus. After heat treatment, the first phase remained relatively constant, the second was converted to Cu3Al, and the third increased in volume. The weight loss from the as-cast specimens was eight times that of the heat-treated specimens. It was concluded that the heat treatment substantially changed the microstructure and improved the corrosion resistance of the experimental alloy. PMID:1882060

  2. Cerium-based, intermetallic-strengthened aluminum casting alloy: High-volume co-product development

    DOE PAGESBeta

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-23

    Here, several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanicalmore » properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.« less

  3. Extinction-based shading and illumination in GPU volume ray-casting.

    PubMed

    Schlegel, Philipp; Makhinya, Maxim; Pajarola, Renato

    2011-12-01

    Direct volume rendering has become a popular method for visualizing volumetric datasets. Even though computers are continually getting faster, it remains a challenge to incorporate sophisticated illumination models into direct volume rendering while maintaining interactive frame rates. In this paper, we present a novel approach for advanced illumination in direct volume rendering based on GPU ray-casting. Our approach features directional soft shadows taking scattering into account, ambient occlusion and color bleeding effects while achieving very competitive frame rates. In particular, multiple dynamic lights and interactive transfer function changes are fully supported. Commonly, direct volume rendering is based on a very simplified discrete version of the original volume rendering integral, including the development of the original exponential extinction into a-blending. In contrast to a-blending forming a product when sampling along a ray, the original exponential extinction coefficient is an integral and its discretization a Riemann sum. The fact that it is a sum can cleverly be exploited to implement volume lighting effects, i.e. soft directional shadows, ambient occlusion and color bleeding. We will show how this can be achieved and how it can be implemented on the GPU. PMID:22034296

  4. Welding and mechanical properties of cast FAPY (Fe-16 at. % Al-based) alloy slabs

    SciTech Connect

    Sikka, V.K.; Goodwin, G.M.; Alexander, D.J.; Howell, C.R.

    1995-05-01

    This report deals with the welding procedure development and weldment properties of an Fe-16 at. % Al alloy known as FAPY. The welding procedure development was carried out on 12-, 25-, and 51-mm (0.5-, 1-, and 2-in.) -thick plates of the alloy in the as-cast condition. The welds were prepared by using the gas tungsten arc process and filler wire of composition matching the base-metal composition. The preheat temperatures varied from room temperature to 350{degrees}C, and the postweld heat treatment (PWHT) was limited only for 1 h at 750{degrees}C. The welds were characterized by microstructural. analysis and microhardness data. The weldment specimens were machined for Charpy-impact, tensile, and creep properties. The tensile and creep properties of the weldment specimens were essentially the same as that of the base metal. The Charpy-impact properties of the weldment specimens improved with the PWHT and were somewhat lower than previously developed data on the wrought material. Additional work is required on welding of thicker sections, development of PWHT temperatures as a function of section thickness, and mechanical properties.

  5. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-07-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  6. Cerium-Based, Intermetallic-Strengthened Aluminum Casting Alloy: High-Volume Co-product Development

    NASA Astrophysics Data System (ADS)

    Sims, Zachary C.; Weiss, D.; McCall, S. K.; McGuire, M. A.; Ott, R. T.; Geer, Tom; Rios, Orlando; Turchi, P. A. E.

    2016-05-01

    Several rare earth elements are considered by-products to rare earth mining efforts. By using one of these by-product elements in a high-volume application such as aluminum casting alloys, the supply of more valuable rare earths can be globally stabilized. Stabilizing the global rare earth market will decrease the long-term criticality of other rare earth elements. The low demand for Ce, the most abundant rare earth, contributes to the instability of rare earth extraction. In this article, we discuss a series of intermetallic-strengthened Al alloys that exhibit the potential for new high-volume use of Ce. The castability, structure, and mechanical properties of binary, ternary, and quaternary Al-Ce based alloys are discussed. We have determined Al-Ce based alloys to be highly castable across a broad range of compositions. Nanoscale intermetallics dominate the microstructure and are the theorized source of the high ductility. In addition, room-temperature physical properties appear to be competitive with existing aluminum alloys with extended high-temperature stability of the nanostructured intermetallic.

  7. Application of alcohol based spraying coating on green sand mould for steel casting

    NASA Astrophysics Data System (ADS)

    Xu, Z. L.; Wang, J.; Yang, S. S.; He, Q. L.; Xiong, H. Sh

    2015-12-01

    A kind of coating suitable for green sand steel casting was developed. The practical application showed that the strength of the coating was high enough with no crack and no peeling under room temperature after drying the spraying coating, the performance of the coating for anti-cracking was good under high temperature, and the gas evolution of the coating was low. Using the coating, the casting surfaces finish appeared very good.

  8. Are nucleus-independent (NICS) and 1H NMR chemical shifts good indicators of aromaticity in π-stacked polyfluorenes?

    NASA Astrophysics Data System (ADS)

    Osuna, Sílvia; Poater, Jordi; Bofill, Josep M.; Alemany, Pere; Solà, Miquel

    2006-09-01

    We have analyzed the change of local aromaticity in a series of polyfluorene compounds with the increase of the number of π-stacked layers. The local aromaticity of the aromatic and non-aromatic rings of polyfluorenes remains unchanged when going from one to four layers of π-stacked rings according to HOMA, PDI, and FLU aromaticity descriptors. On the contrary, experimental 1H NMR chemical shifts indicate a reduction of the aromaticity of π-stacked rings with the increase of the number of layers. Calculated NICS also show a change of aromaticity, but opposite to the tendency given by the 1H NMR chemical shifts. We show that this increase (decrease) of local aromaticity in superimposed aromatic rings indicated by NICS ( 1H NMR) is not real but the result of the coupling between the magnetic fields generated by the π-stacked rings.

  9. High-throughput models for exposure-based chemical prioritization in the ExpoCast project.

    PubMed

    Wambaugh, John F; Setzer, R Woodrow; Reif, David M; Gangwal, Sumit; Mitchell-Blackwood, Jade; Arnot, Jon A; Joliet, Olivier; Frame, Alicia; Rabinowitz, James; Knudsen, Thomas B; Judson, Richard S; Egeghy, Peter; Vallero, Daniel; Cohen Hubal, Elaine A

    2013-08-01

    The United States Environmental Protection Agency (U.S. EPA) must characterize potential risks to human health and the environment associated with manufacture and use of thousands of chemicals. High-throughput screening (HTS) for biological activity allows the ToxCast research program to prioritize chemical inventories for potential hazard. Similar capabilities for estimating exposure potential would support rapid risk-based prioritization for chemicals with limited information; here, we propose a framework for high-throughput exposure assessment. To demonstrate application, an analysis was conducted that predicts human exposure potential for chemicals and estimates uncertainty in these predictions by comparison to biomonitoring data. We evaluated 1936 chemicals using far-field mass balance human exposure models (USEtox and RAIDAR) and an indicator for indoor and/or consumer use. These predictions were compared to exposures inferred by Bayesian analysis from urine concentrations for 82 chemicals reported in the National Health and Nutrition Examination Survey (NHANES). Joint regression on all factors provided a calibrated consensus prediction, the variance of which serves as an empirical determination of uncertainty for prioritization on absolute exposure potential. Information on use was found to be most predictive; generally, chemicals above the limit of detection in NHANES had consumer/indoor use. Coupled with hazard HTS, exposure HTS can place risk earlier in decision processes. High-priority chemicals become targets for further data collection. PMID:23758710

  10. Hydroxyapatite scaffolds processed using a TBA-based freeze-gel casting/polymer sponge technique.

    PubMed

    Yang, Tae Young; Lee, Jung Min; Yoon, Seog Young; Park, Hong Chae

    2010-05-01

    A novel freeze-gel casting/polymer sponge technique has been introduced to fabricate porous hydroxyapatite scaffolds with controlled "designer" pore structures and improved compressive strength for bone tissue engineering applications. Tertiary-butyl alcohol (TBA) was used as a solvent in this work. The merits of each production process, freeze casting, gel casting, and polymer sponge route were characterized by the sintered microstructure and mechanical strength. A reticulated structure with large pore size of 180-360 microm, which formed on burn-out of polyurethane foam, consisted of the strut with highly interconnected, unidirectional, long pore channels (approximately 4.5 microm in dia.) by evaporation of frozen TBA produced in freeze casting together with the dense inner walls with a few, isolated fine pores (<2 microm) by gel casting. The sintered porosity and pore size generally behaved in an opposite manner to the solid loading, i.e., a high solid loading gave low porosity and small pore size, and a thickening of the strut cross section, thus leading to higher compressive strengths. PMID:20099009

  11. Measurement of concrete E-modulus evolution since casting: A novel method based on ambient vibration

    SciTech Connect

    Azenha, Miguel; Magalhaes, Filipe; Faria, Rui; Cunha, Alvaro

    2010-07-15

    The use of ambient vibration tests to characterize the evolution of E-modulus of concrete right after casting is investigated in this paper. A new methodology is proposed, which starts by casting a concrete cylindrical beam inside a hollow acrylic formwork. This beam is then placed horizontally, simply supported at both extremities, and vertical accelerations resulting from ambient vibration are measured at mid-span. Processing these mid-span acceleration time series using power spectral density functions allows a continuous identification of the first flexural frequency of vibration of the composite beam, which in turn is correlated with the evolutive E-modulus of concrete since casting. Together with experiments conducted with the proposed methodology, a complementary validation campaign for concrete E-modulus determination was undertaken by static loading tests performed on the composite beam, as well as by standard compressive tests of concrete cylinders of the same batch loaded at different ages.

  12. Microstructure Based Modeling of β Phase Influence on Mechanical Response of Cast AM Series Mg Alloys

    SciTech Connect

    Barker, Erin I.; Choi, Kyoo Sil; Sun, Xin; Deda, Erin; Allison, John; Li, Mei; Forsmark, Joy; Zindel, Jacob; Godlewski, Larry

    2014-09-30

    Magnesium alloys have become popular alternatives to aluminums and steels for the purpose of vehicle light-weighting. However, Mg alloys are hindered from wider application due to limited ductility as well as poor creep and corrosion performance. Understanding the impact of microstructural features on bulk response is key to improving Mg alloys for more widespread use and for moving towards truly predicting modeling capabilities. This study focuses on modeling the intrinsic features, particularly volume fraction and morphology of beta phase present, of cast Mg alloy microstructure and quantifying their impact on bulk performance. Computational results are compared to experimental measurements of cast plates of Mg alloy with varying aluminum content.

  13. Clean Metal Casting

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The objective of this project is to develop a technology for clean metal processing that is capable of consistently providing a metal cleanliness level that is fit for a given application. The program has five tasks: Development of melt cleanliness assessment technology, development of melt contamination avoidance technology, development of high temperature phase separation technology, establishment of a correlation between the level of melt cleanliness and as cast mechanical properties, and transfer of technology to the industrial sector. Within the context of the first task, WPI has developed a standardized Reduced Pressure Test that has been endorsed by AFS as a recommended practice. In addition, within the context of task1, WPI has developed a melt cleanliness sensor based on the principles of electromagnetic separation. An industrial partner is commercializing the sensor. Within the context of the second task, WPI has developed environmentally friendly fluxes that do not contain fluorine. Within the context of the third task, WPI modeled the process of rotary degassing and verified the model predictions with experimental data. This model may be used to optimize the performance of industrial rotary degassers. Within the context of the fourth task, WPI has correlated the level of melt cleanliness at various foundries, including a sand casting foundry, a permanent mold casting foundry, and a die casting foundry, to the casting process and the resultant mechanical properties. This is useful in tailoring the melt cleansing operations at foundries to the particular casting process and the desired properties of cast components.

  14. Treatment of tracheopharyngeal and tracheo-oesophageal fistulas following laryngectomy and fistula classification based on individual silicone casts.

    PubMed

    Herzog, Michael; Lorenz, Kai J; Glien, Alexander; Greiner, Ingo; Plontke, Stefan; Plößl, Sebastian

    2015-10-01

    Persistent tracheopharyngeal (TPF) and tracheo-oesophageal (TEF) fistulas after laryngectomy create a therapeutic challenge. The current classification of TPFs and TEFs is based on clinical experience without detailed anatomical information. In this study, casts of TPFs/TEFs were obtained from 16 patients; these were the first steps in manufacturing customised prostheses. Fistulas were classified according to the shape and dimension of the tracheopharyngeal and tracheo-oesophageal silicone casts and prostheses as well as on epithetic requirements. Four different types of fistulas were classified: Type A, a fistula with a straight axis between the neopharynx and oesophagus; Type B, a fistula with a stenosis of the neopharynx but a straight axis; Type C, the axis between the neopharynx and oesophagus is flexed anteriorly; and Type D, neighbouring structures are absent creating a large defect. This classification system might improve the manufacturing processes of customised prostheses in individual cases with challenging tracheopharyngeal and tracheo-oesophageal fistulas. PMID:25178413

  15. Improved quantitative visualization of hypervelocity flow through wavefront estimation based on shadow casting of sinusoidal gratings.

    PubMed

    Medhi, Biswajit; Hegde, Gopalakrishna M; Gorthi, Sai Siva; Reddy, Kalidevapura Jagannath; Roy, Debasish; Vasu, Ram Mohan

    2016-08-01

    A simple noninterferometric optical probe is developed to estimate wavefront distortion suffered by a plane wave in its passage through density variations in a hypersonic flow obstructed by a test model in a typical shock tunnel. The probe has a plane light wave trans-illuminating the flow and casting a shadow of a continuous-tone sinusoidal grating. Through a geometrical optics, eikonal approximation to the distorted wavefront, a bilinear approximation to it is related to the location-dependent shift (distortion) suffered by the grating, which can be read out space-continuously from the projected grating image. The processing of the grating shadow is done through an efficient Fourier fringe analysis scheme, either with a windowed or global Fourier transform (WFT and FT). For comparison, wavefront slopes are also estimated from shadows of random-dot patterns, processed through cross correlation. The measured slopes are suitably unwrapped by using a discrete cosine transform (DCT)-based phase unwrapping procedure, and also through iterative procedures. The unwrapped phase information is used in an iterative scheme, for a full quantitative recovery of density distribution in the shock around the model, through refraction tomographic inversion. Hypersonic flow field parameters around a missile-shaped body at a free-stream Mach number of ∼8 measured using this technique are compared with the numerically estimated values. It is shown that, while processing a wavefront with small space-bandwidth product (SBP) the FT inversion gave accurate results with computational efficiency; computation-intensive WFT was needed for similar results when dealing with larger SBP wavefronts. PMID:27505389

  16. MOLDS FOR CASTING PLUTONIUM

    DOEpatents

    Anderson, J.W.; Miley, F.; Pritchard, W.C.

    1962-02-27

    A coated mold for casting plutonium comprises a mold base portion of a material which remains solid and stable at temperatures as high as the pouring temperature of the metal to be cast and having a thin coating of the order of 0.005 inch thick on the interior thereof. The coating is composed of finely divided calcium fluoride having a particle size of about 149 microns. (AEC)

  17. Caste-based differences in gene expression in the polyembryonic wasp Copidosoma floridanum.

    PubMed

    Donnell, David M; Strand, Michael R

    2006-02-01

    The polyembryonic parasitoid Copidosoma floridanum produces two larval castes, soldiers and reproductives, during development within its host. Soldier larvae defend the brood against competitors while reproductive larvae develop into adult wasps. As with other caste-forming insects, the distinct morphological and behavioral features of soldier and reproductive larvae likely involve differential gene expression. In this study we used a bi-directional suppression subtractive hybridization (SSH) approach to isolate differentially expressed genes from C. floridanum soldier and reproductive larvae. We isolated 230 novel expressed sequence tags (ESTs) from the two subtractions (114 soldier/116 reproductive ESTs). Among these ESTs were sequences with significant similarity to genes coding for serine proteinases, proteinase inhibitors, odorant-binding and chemosensory proteins, and cuticular proteins. Also, three novel genes were isolated that resemble one another in conceptual translation and share the cysteine spacing pattern of short scorpion toxins and insect defensins. Reverse transcription-polymerase chain reaction (RT-PCR) analysis of 20 ESTs from the two libraries indicated that 85% were differentially expressed in one caste or the other. We conclude that our SSH strategy was effective in identifying a number of genes differentially expressed in soldier and reproductive larvae and that several of these genes will be useful in characterizing caste-specific gene networks in C. floridanum. PMID:16431281

  18. High-Throughput Models for Exposure-Based Chemical Prioritization in the ExpoCast Project

    EPA Science Inventory

    The United States Environmental Protection Agency (U.S. EPA) must characterize potential risks to human health and the environment associated with manufacture and use of thousands of chemicals. High-throughput screening (HTS) for biological activity allows the ToxCast research pr...

  19. Standard specification for castings, zirconium-base, corrosion resistant, for general application. ASTM standard

    SciTech Connect

    1998-02-01

    This specification is under the jurisdiction of ASTM Committee B-10 on Reactive and Refractory Metals and Alloys and is the direct responsibility of Subcommittee B10.05 on Castings. Current edition approved Oct. 10, 1997 and published February 1998. Originally published as B 752-85. Last previous edition was B 752-91(1995).

  20. High Throughput Prioritization for Integrated Toxicity Testing Based on ToxCast Chemical Profiling

    EPA Science Inventory

    The rational prioritization of chemicals for integrated toxicity testing is a central goal of the U.S. EPA’s ToxCast™ program (http://epa.gov/ncct/toxcast/). ToxCast includes a wide-ranging battery of over 500 in vitro high-throughput screening assays which in Phase I was used to...

  1. Dynamic shader generation for GPU-based multi-volume ray casting.

    PubMed

    Rössler, Friedemann; Botchen, Ralf P; Ertl, Thomas

    2008-01-01

    Real-time performance for rendering multiple intersecting volumetric objects requires the speed and flexibility of modern GPUs. This requirement has restricted programming of the necessary shaders to GPU experts only. A visualization system that dynamically generates GPU shaders for multi-volume ray casting from a user-definable abstract render graph overcomes this limitation. PMID:18753036

  2. Energy-Saving Melting and Revert Reduction Technology (E-SMARRT): Lost Foam Thin Wall - Feasibility of Producing Lost Foam Castings in Aluminum and Magnesium Based Alloys

    SciTech Connect

    Fasoyinu, Yemi; Griffin, John A.

    2014-03-31

    With the increased emphasis on vehicle weight reduction, production of near-net shape components by lost foam casting will make significant inroad into the next-generation of engineering component designs. The lost foam casting process is a cost effective method for producing complex castings using an expandable polystyrene pattern and un-bonded sand. The use of un-bonded molding media in the lost foam process will impose less constraint on the solidifying casting, making hot tearing less prevalent. This is especially true in Al-Mg and Al-Cu alloy systems that are prone to hot tearing when poured in rigid molds partially due to their long freezing range. Some of the unique advantages of using the lost foam casting process are closer dimensional tolerance, higher casting yield, and the elimination of sand cores and binders. Most of the aluminum alloys poured using the lost foam process are based on the Al-Si system. Very limited research work has been performed with Al-Mg and Al-Cu type alloys. With the increased emphasis on vehicle weight reduction, and given the high-strength-to-weight-ratio of magnesium, significant weight savings can be achieved by casting thin-wall (≤ 3 mm) engineering components from both aluminum- and magnesium-base alloys.

  3. Pigmented casts.

    PubMed

    Miteva, Mariya; Romanelli, Paolo; Tosti, Antonella

    2014-01-01

    Pigmented casts have been reported with variable frequency in scalp biopsies from alopecia areata, trichotillomania, chemotherapy-induced alopecia and postoperative (pressure induced) alopecia. Their presence and morphology in other scalp disorders has not been described. The authors assessed for the presence and morphology of pigmented casts in 308 transversely bisected scalp biopsies from nonscarring and scarring alopecia, referred to the Department of Dermatology, University of Miami within a year. The pigmented casts were present in 21 of 29 cases of alopecia areata (72%), 7 of 7 cases of trichotillomania (100%), 1 case of friction alopecia, 4 of 28 cases of central centrifugal cicatricial alopecia (14%), and 4 of 4 cases of dissecting cellulitis (100%). They did not show any distinguishing features except for the morphology in trichotillomania, which included twisted, linear (zip), and "button"-like pigment aggregation. The linear arrangement was found also in friction alopecia and dissecting cellulitis. Pigmented casts in the hair canals of miniaturized/vellus hairs was a clue to alopecia areata. Pigmented casts can be observed in biopsies of different hair disorders, but they are not specific for the diagnosis. Horizontal sections allow to better assess their morphology and the follicular level of presence of pigmented casts, which in the context of the other follicular findings may be a clue to the diagnosis. PMID:23823025

  4. Reproducibility of ZrO2-based freeze casting for biomaterials.

    PubMed

    Naleway, Steven E; Fickas, Kate C; Maker, Yajur N; Meyers, Marc A; McKittrick, Joanna

    2016-04-01

    The processing technique of freeze casting has been intensely researched for its potential to create porous scaffold and infiltrated composite materials for biomedical implants and structural materials. However, in order for this technique to be employed medically or commercially, it must be able to reliably produce materials in great quantities with similar microstructures and properties. Here we investigate the reproducibility of the freeze casting process by independently fabricating three sets of eight ZrO2-epoxy composite scaffolds with the same processing conditions but varying solid loading (10, 15 and 20 vol.%). Statistical analyses (One-way ANOVA and Tukey's HSD tests) run upon measurements of the microstructural dimensions of these composite scaffold sets show that, while the majority of microstructures are similar, in all cases the composite scaffolds display statistically significant variability. In addition, composite scaffolds where mechanically compressed and statistically analyzed. Similar to the microstructures, almost all of their resultant properties displayed significant variability though most composite scaffolds were similar. These results suggest that additional research to improve control of the freeze casting technique is required before scaffolds and composite scaffolds can reliably be reproduced for commercial or medical applications. PMID:26838830

  5. Resistivity-Based Evaluation of the Fatigue Behavior of Cast Irons

    NASA Astrophysics Data System (ADS)

    Germann, Holger; Starke, Peter; Eifler, Dietmar

    2012-08-01

    Cast irons are used in particular for highly stressed components in the automotive and commercial vehicle industry, e.g., for crankcases and in the wind power industry, e.g., for rotor hubs. The mechanical properties of cast irons are strongly influenced by parameters like phase composition of the matrix, graphite shape, micro-pinholes, and micro-cracks. The measurement of the electrical resistance in the unloaded state and its change during cyclic loading offers the possibility to get detailed information about the actual defect density and the cyclic deformation behavior. In the scope of the present work, stress-controlled load increase tests and constant amplitude tests were carried out at ambient temperature with specimens of the perlitic cast irons EN-GJL-250 (ASTM A48 35B), EN-GJV-400, and EN-GJS-600 (ASTM 80-55-06). Beside electrical measurements, scanning electron microscopy (SEM) was used to characterize the microstructure and to correlate the change of microstructural details with cyclic properties.

  6. A Winning Cast

    NASA Technical Reports Server (NTRS)

    2001-01-01

    Howmet Research Corporation was the first to commercialize an innovative cast metal technology developed at Auburn University, Auburn, Alabama. With funding assistance from NASA's Marshall Space Flight Center, Auburn University's Solidification Design Center (a NASA Commercial Space Center), developed accurate nickel-based superalloy data for casting molten metals. Through a contract agreement, Howmet used the data to develop computer model predictions of molten metals and molding materials in cast metal manufacturing. Howmet Metal Mold (HMM), part of Howmet Corporation Specialty Products, of Whitehall, Michigan, utilizes metal molds to manufacture net shape castings in various alloys and amorphous metal (metallic glass). By implementing the thermophysical property data from by Auburn researchers, Howmet employs its newly developed computer model predictions to offer customers high-quality, low-cost, products with significantly improved mechanical properties. Components fabricated with this new process replace components originally made from forgings or billet. Compared with products manufactured through traditional casting methods, Howmet's computer-modeled castings come out on top.

  7. Sprue design alterations and its effect on the properties of base metal alloy castings: An in vitro study

    PubMed Central

    Geetha Prabhu, K. R.; Prabhu, R.; Maheswari, H.; Eswaran, M. A.; Phanikrishna, G.; Deepthi, B.

    2015-01-01

    Introduction: To study the effect of various sprue designs on the properties of base metal alloy castings. The base metal alloys are extensively used for their excellent properties such as an increase in hardness, high melting range, high elastic modulus, its compatibility with ceramic material and low cost. However, to improve the properties of the base metal alloys is an ongoing research leading to various modifications in their fabrication procedure – which include sprue designs and their mode of attachment to the wax pattern. Aims and Objectives: Study compared the effect of three sprue designs viz. conical sprue, cylindrical sprue and bottleneck sprue on the properties of mass and microhardness of base metal alloy castings. Materials and Methods: A prefabricated wax mesh pattern was selected for the fabrication of the alloy test samples in the study. The cylindrical sprue design was connected to the mesh pattern with a straight attachment. The bottleneck sprue design was connected to the mesh pattern with a constricted attachment. The conical sprue design was connected to the mesh pattern with a flared attachment. In this manner, ten samples for each of the three different sprue designs were prepared. Results: The obtained value for mass and microhardness were subjected to statistical analysis. ANOVA test was performed to determine the difference between the sprue designs. Conclusion: The bottleneck sprue, conical sprue, and cylindrical sprue designs did not exert any apparent influence on the mass and microhardness. PMID:26538911

  8. Creep-rupture behavior of a developmental cast-iron-base alloy for use up to 800 deg C

    NASA Technical Reports Server (NTRS)

    Titran, Robert H.; Scheuermann, Coulson M.

    1987-01-01

    A promising iron-base cast alloy is being developed as part of the DOE/NASA Stirling Engine Systems Project under contract DEN 3-282 with the United Technologies Research Center. This report presents the results of a study at the Lewis Research Center of the alloy's creep-rupture properties. The alloy was tested under a variety of conditions and was found to exhibit the normal 3-stage creep response. The alloy compared favorably with others being used or under consideration for the automotive Stirling engine cylinder/regenerator housing.

  9. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy.

    PubMed

    Dang, B; Zhang, X; Chen, Y Z; Chen, C X; Wang, H T; Liu, F

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  10. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    NASA Astrophysics Data System (ADS)

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-08-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy.

  11. Breaking through the strength-ductility trade-off dilemma in an Al-Si-based casting alloy

    PubMed Central

    Dang, B.; Zhang, X.; Chen, Y. Z.; Chen, C. X.; Wang, H. T.; Liu, F.

    2016-01-01

    Al-Si-based casting alloys have a great potential in various industrial applications. Common strengthening strategies on these alloys are accompanied inevitably by sacrifice of ductility, known as strength-ductility trade-off dilemma. Here, we report a simple route by combining rapid solidification (RS) with a post-solidification heat treatment (PHT), i.e. a RS + PHT route, to break through this dilemma using a commercial Al-Si-based casting alloy (A356 alloy) as an example. It is shown that yield strength and elongation to failure of the RS + PHT processed alloy are elevated simultaneously by increasing the cooling rate upon RS, which are not influenced by subsequent T6 heat treatment. Breaking through the dilemma is attributed to the hierarchical microstructure formed by the RS + PHT route, i.e. highly dispersed nanoscale Si particles in Al dendrites and nanoscale Al particles decorated in eutectic Si. Simplicity of the RS + PHT route makes it being suitable for industrial scaling production. The strategy of engineering microstructures offers a general pathway in tailoring mechanical properties of other Al-Si-based alloys. Moreover, the remarkably enhanced ductility of A356 alloy not only permits strengthening further the material by work hardening but also enables possibly conventional solid-state forming of the material, thus extending the applications of such an alloy. PMID:27502444

  12. Chimerical categories: caste, race, and genetics.

    PubMed

    Sabir, Sharjeel

    2003-12-01

    Is discrimination based on caste equivalent to racism? This paper explores the complex relationship between genetic, race and caste. It also discusses the debate over the exclusion of a discussion of caste-based discrimination at the 2001 World Conference against Racism, Racial Discrimination, Xenophobia and Related Intolerance held in Durban, South Africa. PMID:14768649

  13. Formulation, Casting, and Evaluation of Paraffin-Based Solid Fuels Containing Energetic and Novel Additives for Hybrid Rockets

    NASA Technical Reports Server (NTRS)

    Larson, Daniel B.; Desain, John D.; Boyer, Eric; Wachs, Trevor; Kuo, Kenneth K.; Borduin, Russell; Koo, Joseph H.; Brady, Brian B.; Curtiss, Thomas J.; Story, George

    2012-01-01

    This investigation studied the inclusion of various additives to paraffin wax for use in a hybrid rocket motor. Some of the paraffin-based fuels were doped with various percentages of LiAlH4 (up to 10%). Addition of LiAlH4 at 10% was found to increase regression rates between 7 - 10% over baseline paraffin through tests in a gaseous oxygen hybrid rocket motor. Mass burn rates for paraffin grains with 10% LiAlH4 were also higher than those of the baseline paraffin. RDX was also cast into a paraffin sample via a novel casting process which involved dissolving RDX into dimethylformamide (DMF) solvent and then drawing a vacuum on the mixture of paraffin and RDX/DMF in order to evaporate out the DMF. It was found that although all DMF was removed, the process was not conducive to generating small RDX particles. The slow boiling generated an inhomogeneous mixture of paraffin and RDX. It is likely that superheating the DMF to cause rapid boiling would likely reduce RDX particle sizes. In addition to paraffin/LiAlH4 grains, multi-walled carbon nanotubes (MWNT) were cast in paraffin for testing in a hybrid rocket motor, and assorted samples containing a range of MWNT percentages in paraffin were imaged using SEM. The fuel samples showed good distribution of MWNT in the paraffin matrix, but the MWNT were often agglomerated, indicating that a change to the sonication and mixing processes were required to achieve better uniformity and debundled MWNT. Fuel grains with MWNT fuel grains had slightly lower regression rate, likely due to the increased thermal conductivity to the fuel subsurface, reducing the burning surface temperature.

  14. Ductility improvement of direct-cast gamma TiAl-based alloy sheet

    SciTech Connect

    Hanamura, Toshihiro; Hashimoto, Keizo

    1997-12-31

    For improving the room temperature tensile ductility of direct-cast gamma TiAl sheets without affecting their high-temperature strength, direct sheet casting with TiB{sub 2} particle dispersion is employed and conducted. The TiB{sub 2} addition and rapid cooling results in the formation of a fine equiaxed grain microstructure with an average grain size of {approximately}10{micro}m, contributing to the increase in the room temperature ductility to 2.1% with the high-temperature tensile strength kept at about 200 MPa. This improvement of room-temperature ductility is attributable to the following fact. The high oxygen content of this material, about 2,500 wt.ppm, is not harmful to the tensile ductility when the oxygen is in the solid solution of the {alpha}{sub 2} lamellar phase or in oxide particles, which are fine enough not to cause brittleness to the matrix. From these findings, a principle is proposed that oxygen is not harmful to the ductility of gamma TiAl when its microstructure containing oxygen is fine enough.

  15. Stereology-based modeling and analysis of equiaxed solidification in casting simulations

    SciTech Connect

    Marsh, S.P.; Richards, L.E.; Banerjee, D.

    1995-12-31

    A formalism has been developed for expressing micromodels in a consistent manner using stereological parameters to quantify the geometric characteristics of the developing microstructure. This approach provides a robust and physically consistent method for coupling local micromodels with the macroscopic fields, and allows direct implementation of micromodels having various forms into discrete numerical simulations. The macroscopic state variables at each finite-element node serve as global constraints on the local unit volume of microstructure, which allows information to be exchanged between the two regimes and greatly simplifies the incorporation of multiple mechanisms that occur during a single casting process. This approach has been used to develop a model of equiaxed solidification that combines the mechanisms of nucleation, dendritic growth, temperature-dependent solidification, and coarsening. Numerical results of this model are presented for an Al-7% Si brake drum casting and compared with a stereological analysis of the observed microstructure. Measurements of the specific surface area, S{sub v}, of the dendritic structure show very good agreement with simulation results derived from unfitted model parameters.

  16. On the performance of low pressure die-cast Al-Cu based automotive alloys: Role of additives

    NASA Astrophysics Data System (ADS)

    Zaki, Gergis Adel

    The present study focuses on the effect of alloying elements, namely, strontium (Sr), titanium (Ti), zirconium (Zr), scandium (Sc) and silver(Ag) individually or in combination, on the performance of a newly developed Al-2%Cu based alloy. A total of thirteen alloy compositions were used in the study. Tensile test bar castings were prepared employing the low pressure die casting (LPDC) technique. The test bars were solution heat treated at 495°C for 8 hours, followed by quenching in warm water, and then subjected to different isochronal aging treatments using an aging time of 5 hours and aging temperatures of 155°C, 180°C, 200°C, 240°C and 300°C. Tensile testing of as-cast and heat-treated test bars was carried out at room temperature using a strain rate of 4 x 10-4s-1. Five test bars were used per alloy composition/condition. Hardness measurements were also carried out on these alloys using a Brinell hardness tester. The microstructures of selected samples were examined using optical microscopy and electron probe microanalysis (EPMA). The results showed that adding Ti in the amount of 0.15 wt% in the form of Al-5%Ti-1%B master alloy is sufficient to refine the grains in the cast structure in the presence of 200 ppm Sr (0.02 wt%). Addition of Zr and Sc did not contribute further to the grain refining effect. The main role of addition of these two elements appeared in the formation of complex compounds with Al and Ti. Their presence resulted in extending the aging temperature range before the onset of softening. Mathematical analysis of the hardness and tensile data was carried out using the Minitab statistical software program. It was determined that the alloy containing (0.5wt% Zr + 0.15wt% Ti) is the most effective in maximizing the alloy tensile strength over the range of aging temperatures, from 155°C to 300°C. Addition of Ag is beneficial at high aging temperatures, in the range of 240°C-300°C. However, it is less effective compared to the (Zr + Ti

  17. Preparation, mechanical property and cytocompatibility of freeze-cast porous calcium phosphate ceramics reinforced by phosphate-based glass.

    PubMed

    Yang, Yanqiu; He, Fupo; Ye, Jiandong

    2016-12-01

    In this study, phosphate-based glass (PG) was used as a sintering aid for freeze-cast porous biphasic calcium phosphate (BCP) ceramic, which was sintered under a lower temperature (1000°C). The phase composition, pore structure, compressive strength, and cytocompatibility of calcium phosphate composite ceramics (PG-BCP) were evaluated. The results indicated that PG additive reacted with calcium phosphate during the sintering process, forming β-Ca2P2O7; the ions of sodium and magnesium from PG partially substituted the calcium sites of β-calcium phosphate in BCP. The PG-BCP showed good cytocompatibility. The pore width of the porous PG-BCP ceramics was around 50μm, regardless of the amount of PG sintering aid. As the content of PG increased from 0wt.% to 15wt.%, the compressive strength of PG-BCP increased from 0.02 MP to 0.28MPa. When the PG additive was 17.5wt.%, the compressive strength of PG-BCP dramatically increased to 5.66MPa. Addition of 15wt.% PG was the critical point for the properties of PG-BCP. PG is considered as an effective sintering aid for freeze-cast porous bioceramics. PMID:27612796

  18. Inner surface roughness of complete cast crowns made by centrifugal casting machines.

    PubMed

    Ogura, H; Raptis, C N; Asgar, K

    1981-05-01

    Six variables that could affect the surface roughness of a casting were investigated. The variables were (1) type of alloy, (2) mold temperature, (3) metal casting temperature, (4) casting machine, (5) sandblasting, and (6) location of each section. It was determined that the training portion of a complete cast crown had rougher surfaces than the leading portion. Higher mold and casting temperatures produced rougher castings, and this effect was more pronounced in the case of the base metal alloy. Sandblasting reduced the roughness, but produced scratched surfaces. Sandblasting had a more pronounced affect on the surface roughness of the base metal alloy cast either at a higher mold temperature or metal casting temperature. The morphology and the roughness profile of the original cast surface differed considerably with the type of alloy used. PMID:7012322

  19. ShakeCast Manual

    USGS Publications Warehouse

    Lin, Kuo-Wan; Wald, David J.

    2008-01-01

    ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users? facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  20. Casting methods

    DOEpatents

    Marsden, Kenneth C.; Meyer, Mitchell K.; Grover, Blair K.; Fielding, Randall S.; Wolfensberger, Billy W.

    2012-12-18

    A casting device includes a covered crucible having a top opening and a bottom orifice, a lid covering the top opening, a stopper rod sealing the bottom orifice, and a reusable mold having at least one chamber, a top end of the chamber being open to and positioned below the bottom orifice and a vacuum tap into the chamber being below the top end of the chamber. A casting method includes charging a crucible with a solid material and covering the crucible, heating the crucible, melting the material, evacuating a chamber of a mold to less than 1 atm absolute through a vacuum tap into the chamber, draining the melted material into the evacuated chamber, solidifying the material in the chamber, and removing the solidified material from the chamber without damaging the chamber.

  1. CASTING APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-09-23

    An apparatus is described for casting small quantities of uranlum. It consists of a crucible having a hole in the bottom with a mold positioned below. A vertical rcd passes through the hole in the crucible and has at its upper end a piercing head adapted to break the oxide skin encasing a molten uranium body. An air tight cylinder surrounds the crucible and mold, and is arranged to be evacuated.

  2. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific Design Methodology

    SciTech Connect

    Muralidharan, G.; Sikka, V.K.; Pankiw, R.I.

    2006-04-15

    The goal of this program was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and upper use temperature by 86 to 140 F (30 to 60 C). Meeting this goal is expected to result in energy savings of 38 trillion Btu/year by 2020 and energy cost savings of $185 million/year. The higher strength H-Series of cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat-treating industry. The project was led by Duraloy Technologies, Inc. with research participation by the Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies. Energy Industries of Ohio (EIO) was also a partner in this project. Each team partner had well-defined roles. Duraloy Technologies led the team by identifying the base alloys that were to be improved from this research. Duraloy Technologies also provided an extensive creep data base on current alloys, provided creep-tested specimens of certain commercial alloys, and carried out centrifugal casting and component fabrication of newly designed alloys. Nucor Steel was the first partner company that installed the radiant burner tube assembly in their heat-treating furnace. Other steel companies participated in project review meetings and are currently working with Duraloy Technologies to obtain components of the new alloys. EIO is promoting the enhanced performance of the newly designed alloys to Ohio-based companies. The Timken Company is one of the Ohio companies being promoted by EIO. The project management and coordination plan is shown in Fig. 1.1. A related project at University of Texas-Arlington (UT-A) is described in Development of Semi-Stochastic Algorithm for Optimizing Alloy Composition of High-Temperature Austenitic Stainless Steels (H-Series) for Desired

  3. Energy Consumption of Die Casting Operations

    SciTech Connect

    Jerald Brevick; clark Mount-Campbell; Carroll Mobley

    2004-03-15

    Molten metal processing is inherently energy intensive and roughly 25% of the cost of die-cast products can be traced to some form of energy consumption [1]. The obvious major energy requirements are for melting and holding molten alloy in preparation for casting. The proper selection and maintenance of melting and holding equipment are clearly important factors in minimizing energy consumption in die-casting operations [2]. In addition to energy consumption, furnace selection also influences metal loss due to oxidation, metal quality, and maintenance requirements. Other important factors influencing energy consumption in a die-casting facility include geographic location, alloy(s) cast, starting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting form of alloy (solid or liquid), overall process flow, casting yield, scrap rate, cycle times, number of shifts per day, days of operation per month, type and size of die-casting machine, related equipment (robots, trim presses), and downstream processing (machining, plating, assembly, etc.). Each of these factors also may influence the casting quality and productivity of a die-casting enterprise. In a die-casting enterprise, decisions regarding these issues are made frequently and are based on a large number of factors. Therefore, it is not surprising that energy consumption can vary significantly from one die-casting enterprise to the next, and within a single enterprise as function of time.

  4. CIR Casting System for making transtibial sockets.

    PubMed

    Wu, Yeongchi; Casanova, Hector R; Reisinger, Kim D; Smith, William K; Childress, Dudley S

    2009-03-01

    This paper describes a new casting system for transtibial socket fabrication. Like the earlier CIR Sand Casting System, the CIR Casting System is based on the 'dilatancy' principle that is similar to the packaging process for coffee beans by which loose beans become a solid mass when a vacuum is applied. The main difference from the CIR Sand Casting System is that the CIR Casting System uses light-weight, polystyrene beads in place of silica sand as the primary material for casting the negative mold. The formed negative mold can be converted into a positive sand model for modification and socket formation. With the new plaster-less casting system, the prosthetist can fabricate a transtibial prosthesis in about one hour. It reduces the set-up cost, overall weight and size of the casting system, and increases portability for service in remote areas. The System also creates minimal waste and is energy-conserving and environmentally-friendly. PMID:19235060

  5. Electroslag component casting. [Nickel aluminide

    SciTech Connect

    Sikka, V.K.

    1986-01-01

    This project is directed toward the development of electroslag-casting (ESC) technology for use in coal conversion components such as valve bodies, pump housings, and pipe fittings. The aim is also to develop a sufficient data base to permit electroslag casting to become an ASME Code-accepted process. It is also intended to transfer the ESC process technology to private industry. A total of 32 electroslag castings of 2.25Cr-1Mo, 9Cr-1Mo, type 316, and nickel aluminide were procured from four facilities for evaluation (Table 1). The most complex castings procured during this program were the valve bodies shown in Figure 2. The castings were subjected to various heat treatments (Table 2), checked for chemical composition uniformity from top to bottom, and subjected to macrostructural evaluation and mechanical properties testing. Results are discussed. 10 refs., 7 figs., 3 tabs.

  6. Effects of silicon on the oxidation, hot-corrosion, and mechanical behavior of two cast nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Miner, R. V., Jr.

    1977-01-01

    Cast specimens of nickel-base superalloys 713C and Mar-M200 with nominal additions of 0, 0.5, and 1 wt% Si were evaluated for oxidation and corrosion resistance, tensile and stress-rupture properties, microstructure, and phase relations. Results are compared with those of an earlier study of the effects of Si in B-1900. Si had similar effects on all three superalloys. It improves oxidation resistance but the improvement in 713C and Mar-M200 was considerably less than in B-1900. Hot-corrosion resistance is also improved somewhat. Si is, however, detrimental to mechanical properties, in particular, rupture strength and tensile ductility. Si has two obvious microstructural effects. It increases the amount of gamma-prime precipitated in eutectic nodules and promotes a Mo(Ni,Si)2 Laves phase in the alloys containing Mo. These microstructural effects do not appear responsible for the degradation of mechanical properties, however.

  7. Interfacial characteristics of squeeze-cast SiC reinforced AZ91D magnesium-based composites

    SciTech Connect

    Lo, J.; Carpenter, G.J.C.; Charest, M.

    1996-10-01

    The method of producing magnesium-based composites with silicon carbide (SiC) particulates embedded in the matrix of magnesium AZ91D alloy by the squeeze-casting technique are described. This method involves the fabrication of a SiC particulate preform and the subsequent squeezing of molten magnesium into the preform. In this study, alumina, aluminum phosphate and a proprietary binder were used for the fabrication of SiC particulate preforms. The procedures employed in the fabrication of SiC/AZ91D composites are presented, together with the results of characterization of the composites using optical and transmission electron microscopy. Special attention is given to the reaction products in the bulk alloy and at the interfaces between SiC particles and the AZ91D matrix alloy.

  8. Fabrication of wrist-like SMA-based actuator by double smart soft composite casting

    NASA Astrophysics Data System (ADS)

    Rodrigue, Hugo; Wei, Wang; Bhandari, Binayak; Ahn, Sung-Hoon

    2015-12-01

    A new manufacturing method for smart soft composite (SSC) actuators that consists of double casting a SSC actuator to produce an actuator with non-linear shape memory alloy (SMA) wire positioning is proposed. This method is used to manufacture a tube-shaped SSC actuator in which the SMA wires follow the curvature of the tube and is capable of pure-twisting deformations while sustaining a cantilever load. The concept is tested by measuring the maximum twisting angle and a simple control method is proposed to control the twisting angle of the actuator. Then, a soft robotic wrist with a length of 18 cm is built, its load-carrying capability is tested by measuring the cantilever force required for deforming the actuator, and its load-carrying capability during actuation is tested by loading one end with different objects and actuating the actuator. This wrist actuator shows good repeatability, is capable of twisting deformations up to 25° while holding objects weighing 100 g, and can sustain loads above 2 N without undergoing buckling.

  9. Venous Thrombosis Risk after Cast Immobilization of the Lower Extremity: Derivation and Validation of a Clinical Prediction Score, L-TRiP(cast), in Three Population-Based Case–Control Studies

    PubMed Central

    Nemeth, Banne; van Adrichem, Raymond A.; van Hylckama Vlieg, Astrid; Bucciarelli, Paolo; Martinelli, Ida; Baglin, Trevor; Rosendaal, Frits R.; le Cessie, Saskia; Cannegieter, Suzanne C.

    2015-01-01

    Background Guidelines and clinical practice vary considerably with respect to thrombosis prophylaxis during plaster cast immobilization of the lower extremity. Identifying patients at high risk for the development of venous thromboembolism (VTE) would provide a basis for considering individual thromboprophylaxis use and planning treatment studies. The aims of this study were (1) to investigate the predictive value of genetic and environmental risk factors, levels of coagulation factors, and other biomarkers for the occurrence of VTE after cast immobilization of the lower extremity and (2) to develop a clinical prediction tool for the prediction of VTE in plaster cast patients. Methods and Findings We used data from a large population-based case–control study (MEGA study, 4,446 cases with VTE, 6,118 controls without) designed to identify risk factors for a first VTE. Cases were recruited from six anticoagulation clinics in the Netherlands between 1999 and 2004; controls were their partners or individuals identified via random digit dialing. Identification of predictor variables to be included in the model was based on reported associations in the literature or on a relative risk (odds ratio) > 1.2 and p ≤ 0.25 in the univariate analysis of all participants. Using multivariate logistic regression, a full prediction model was created. In addition to the full model (all variables), a restricted model (minimum number of predictors with a maximum predictive value) and a clinical model (environmental risk factors only, no blood draw or assays required) were created. To determine the discriminatory power in patients with cast immobilization (n = 230), the area under the curve (AUC) was calculated by means of a receiver operating characteristic. Validation was performed in two other case–control studies of the etiology of VTE: (1) the THE-VTE study, a two-center, population-based case–control study (conducted in Leiden, the Netherlands, and Cambridge, United Kingdom

  10. Influence of SiO2 surface energy on the performance of organic field effect transistors based on highly oriented, zone-cast layers of a tetrathiafulvalene derivative

    NASA Astrophysics Data System (ADS)

    Miskiewicz, Pawel; Kotarba, Sylwia; Jung, Jaroslaw; Marszalek, Tomasz; Mas-Torrent, Marta; Gomar-Nadal, Elba; Amabilino, David B.; Rovira, Concepcio; Veciana, Jaume; Maniukiewicz, Waldemar; Ulanski, Jacek

    2008-09-01

    In this paper we present that the surface energy of silicon dioxide employed as the dielectric in bottom gate organic field effect transistors has large impact on the device performance. By the use of the zone-casting simple solution processing technique, we ensured reproducibility of active layer preparation confirmed by the atomic force microscopy and x-ray diffraction that showed high crystalline quality. Electrical measurements revealed that charge carrier mobility based on highly ordered zone-cast tetrakis-(octadecylthio)-tetrathiafulvalene layer was increased 30 times to 0.2 cm2/V s, when dielectric surface energy decreased from 51.8 to 40.1 mN/m.

  11. Predicting dermal penetration for ToxCast chemicals using in silico estimates for diffusion in combination with physiologically based pharmacokinetic (PBPK) modeling.

    EPA Science Inventory

    Predicting dermal penetration for ToxCast chemicals using in silico estimates for diffusion in combination with physiologically based pharmacokinetic (PBPK) modeling.Evans, M.V., Sawyer, M.E., Isaacs, K.K, and Wambaugh, J.With the development of efficient high-throughput (HT) in ...

  12. Casting materials

    DOEpatents

    Chaudhry, Anil R.; Dzugan, Robert; Harrington, Richard M.; Neece, Faurice D.; Singh, Nipendra P.

    2011-06-14

    A foam material comprises a liquid polymer and a liquid isocyanate which is mixed to make a solution that is poured, injected or otherwise deposited into a corresponding mold. A reaction from the mixture of the liquid polymer and liquid isocyanate inside the mold forms a thermally collapsible foam structure having a shape that corresponds to the inside surface configuration of the mold and a skin that is continuous and unbroken. Once the reaction is complete, the foam pattern is removed from the mold and may be used as a pattern in any number of conventional casting processes.

  13. Steel castings by the electroslag casting technique

    NASA Astrophysics Data System (ADS)

    Sikka, V. K.; Mitchell, A.

    1984-10-01

    Electroslag casting facilities in Canada and the United States were reviewed. Several value body castings of 2 1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni (Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and where applicable, with data on sand castings.

  14. Steel castings by the electroslag casting technique

    SciTech Connect

    Sikka, V.K.; Mitchell, A.

    1984-10-01

    Electroslag casting facilities in Canada and the United States were reviewed. Several valve body castings of 2 1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni(Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, Charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and, where applicable, with data on sand castings. 22 figures.

  15. AtCAST3.0 update: a web-based tool for analysis of transcriptome data by searching similarities in gene expression profiles.

    PubMed

    Kakei, Yusuke; Shimada, Yukihisa

    2015-01-01

    In transcriptome experiments, the experimental conditions (e.g. mutants and/or treatments) cause transcriptional changes. Identifying experimental conditions that induce similar or opposite transcriptional changes can be useful to identify experimental conditions that affect the same biological process. AtCAST (http://atpbsmd.yokohama-cu.ac.jp) is a web-based tool to analyze the relationship between experimental conditions among transcriptome data. Users can analyze 'user's transcriptome data' of a new mutant or a new chemical compound whose function remains unknown to generate novel biological hypotheses. This tool also allows for mining of related 'experimental conditions' from the public microarray data, which are pre-included in AtCAST. This tool extracts a set of genes (i.e. module) that show significant transcriptional changes and generates a network graph to present related transcriptome data. The updated AtCAST now contains data on >7,000 microarrays, including experiments on various stresses, mutants and chemical treatments. Gene ontology term enrichment (GOE) analysis is introduced to assist the characterization of transcriptome data. The new AtCAST supports input from multiple platforms, including the 'Arabisopsis gene 1.1 ST array', a new microarray chip from Affymetrix and RNA sequencing (RNA-seq) data obtained using next-generation sequencing (NGS). As a pilot study, we conducted microarray analysis of Arabidopsis under auxin treatment using the new Affymetrix chip, and then analyzed the data in AtCAST. We also analyzed RNA-seq data of the pifq mutant using AtCAST. These new features will facilitate analysis of associations between transcriptome data obtained using different platforms. PMID:25505006

  16. A Newly Designed Polyfluorene as an Efficient Host Material for Phosphorescent-Dye-Doped Polymer Light-Emitting Diodes

    NASA Astrophysics Data System (ADS)

    Ha, Soo-Hyun; Noh, Yong-Young

    2013-10-01

    A newly designed polyfluorene derivative, poly[2,7-(9,9-bis(5-cyanopentyl fluorene)-co-alt)-2,5-dimethyl-phenylene] (CNPFX), was synthesized for use as a host material for a phosphorescent dye, fac-tris(2-phenylpyridine) [Ir(ppy)3], in phosphorescent polymer light-emitting diodes. Efficient energy transfer to Ir(ppy)3 was achieved as a result of improved chemical compatibility via introduction of a polar unit, as well as increased spectrum overlap due to a blue-shift in the emission spectrum. Photo- and electro-luminescent spectra of Ir(ppy)3-doped CNPFX film showed clear green emission from Ir(ppy)3 due to efficient energy transfer, whereas those of Ir(ppy)3-doped poly(9,9-dihexylfluorene) (PF6) film showed blue emission from PF6. The CNPFX:Ir(ppy)3 (8 wt %) single layer device showed significantly improved performance.

  17. As-cast uranium-molybdenum based metallic fuel candidates and the effects of carbon addition

    NASA Astrophysics Data System (ADS)

    Blackwood, Van Stephen

    The objective of this research was to develop and recommend a metallic nuclear fuel candidate that lowered the onset temperature of gamma phase formation comparable or better than the uranium-10 wt. pct. molybdenum alloy, offered a solidus temperature as high or higher than uranium-10 wt. pct. zirconium (1250°C), and stabilized the fuel phase against interaction with iron and steel at least as much as uranium-10 wt. pct. zirconium stabilized the fuel phase. Two new as-cast alloy compositions were characterized to assess thermal equilibrium boundaries of the gamma phase field and the effect of carbon addition up to 0.22 wt. pct. The first system investigated was uranium- x wt. pct. M where x ranged between 5-20 wt. pct. M was held at a constant ratio of 50 wt. pct. molybdenum, 43 wt. pct. titanium, and 7 wt. pct. zirconium. The second system investigated was the uranium-molybdenum-tungsten system in the range 90 wt. pct. uranium - 10 wt. pct. molybdenum - 0 wt. pct. tungsten to 80 wt. pct. uranium - 10 wt. pct. molybdenum - 10 wt. pct. tungsten. The results showed that the solidus temperature increased with increased addition of M up to 12.5 wt. pct. for the uranium-M system. Alloy additions of titanium and zirconium were removed from uranium-molybdenum solid solution by carbide formation and segregation. The uranium-molybdenum-tungsten system solidus temperature increased to 1218°C at 2.5 wt. pct. with no significant change in temperature up to 5 wt. pct. tungsten suggesting the solubility limit of tungsten had been reached. Carbides were observed with surrounding areas enriched in both molybdenum and tungsten. The peak solidus temperatures for the alloy systems were roughly the same at 1226°C for the uranium-M system and 1218°C for the uranium-molybdenum-tungsten system. The uranium-molybdenum-tungsten system required less alloy addition to achieve similar solidus temperatures as the uranium-M system.

  18. Slip-Cast Superconductive Parts

    NASA Technical Reports Server (NTRS)

    Wise, Stephanie A.; Buckley, John D.; Vasquez, Peter; Buck, Gregory M.; Hicks, Lana P.; Hooker, Matthew W.; Taylor, Theodore D.

    1993-01-01

    Complex shapes fabricated without machining. Nonaqueous slip-casting technique used to form complexly shaped parts from high-temperature superconductive materials like YBa(2)Cu(3)O(7-delta). Such parts useful in motors, vibration dampers, and bearings. In process, organic solvent used as liquid medium. Ceramic molds made by lost-wax process used instead of plaster-of-paris molds, used in aqueous slip-casting but impervious to organic solvents and cannot drain away liquid medium. Organic-solvent-based castings do not stick to ceramic molds as they do to plaster molds.

  19. The effect of grain refinement on the room-temperature ductility of as-cast Fe{sub 3}Al-based alloys

    SciTech Connect

    Viswanathan, S.; Andleigh, V.K.; McKamey, C.G.

    1995-08-01

    Fe{sub 3}Al-based alloys exhibit poor room-temperature ductility in the as-cast condition. In this study, the effect of grain refinement of the as-cast alloy on room-temperature ductility was investigated. Small melts of Fe-28 at. % Al-5 at. % Cr were inoculated with various alloying additions and cast into a 50- x 30- x 30-mm graphite mold. The resulting ingots were examined metallographically for evidence of grain refinement, and three-point bend tests were conducted on samples to assess the effect on room-temperature ductility. Ductility was assumed to correlate with the strain corresponding to the maximum stress obtained in the bend test. The results showed that titanium was extremely effective in grain refinement, although it severely embrittled the alloy in contents exceeding 1%. Boron additions strengthened the alloy significantly, while carbon additions reduced both the strength and ductility. The best ductility was found in an alloy containing titanium, boron, and carbon. In order to verify the results of the grain refinement study, vacuum-induction melts of selected compositions were prepared and cast into a larger 25- x 150- x 100-mm graphite mold. Tensile specimens were machined from the ingots, and specimens were tested at room temperature. The results of the tensile tests agreed with the results of the grain refinement study; in addition, the addition of molybdenum was found to significantly increase room-temperature tensile ductility over that of the base alloy.

  20. USGS ShakeCast

    USGS Publications Warehouse

    Wald, David; Lin, Kuo-Wan

    2007-01-01

    Automating, Simplifying, and Improving the Use of ShakeMap for Post-Earthquake Decisionmaking and Response. ShakeCast is a freely available, post-earthquake situational awareness application that automatically retrieves earthquake shaking data from ShakeMap, compares intensity measures against users facilities, and generates potential damage assessment notifications, facility damage maps, and other Web-based products for emergency managers and responders.

  1. Sixty Years of Casting Research

    NASA Astrophysics Data System (ADS)

    Campbell, John

    2015-11-01

    The 60 years of solidification research since the publication of Chalmer's constitutional undercooling in 1953 has been a dramatic advance of understanding which has and continues to be an inspiration. In contrast, 60 years of casting research has seen mixed fortunes. One of its success stories relates to improvements in inoculation of gray irons, and another to the discovery of spheroidal graphite iron, although both of these can be classified as metallurgical rather than casting advances. It is suggested that true casting advances have dated from the author's lab in 1992 when a critical surface turbulence condition was defined for the first time. These last 20 years have seen the surface entrainment issues of castings developed to a sufficient sophistication to revolutionize the performance of light alloy and steel foundries. However, there is still a long way to go, with large sections of the steel and Ni-base casting industries still in denial that casting defects are important or even exist. The result has been that special ingots are still cast poorly, and shaped casting operations have suffered massive losses. For secondary melted and cast materials, electro-slag remelting has the potential to be much superior to expensive vacuum arc remelting, which has cost our aerospace and defense industries dearly over the years. This failure to address and upgrade our processing of liquid metals is a serious concern, since the principle entrainment defect, the bifilm, is seen as the principle initiator of cracks in metals; in general, bifilms are the Griffith cracks that initiate failures by cracking. A new generation of crack resistant metals and engineering structures can now be envisaged.

  2. Solidification Conditions and Microstructure in Continuously Cast Aluminum

    NASA Astrophysics Data System (ADS)

    Buxmann, K.; Gold, E.

    1982-04-01

    The well-known relationship between cell size or dendrite spacing and local solidification time gives the possibility of calculating the thermal parameters of solidification from the microstructure of the as-cast product. As a basis for such calculations, the dendrite spacing of different aluminum castings (DC cast ingots of different diameters, cast in conventional and electromagnetic molds; cast strip from roll casters, belt casters, and block casters; and Properzi cast rod) has been measured through their cross sections. Based on these measurements, a qualitative discussion of the thermal conditions during the solidification of these products is given, and the influence of a variation in the casting conditions discussed.

  3. Prediction of Part Distortion in Die Casting

    SciTech Connect

    R. Allen Miller

    2005-03-30

    The die casting process is one of the net shape manufacturing techniques and is widely used to produce high production castings with tight tolerances for many industries. An understanding of the stress distribution and the deformation pattern of parts produced by die casting will result in less deviation from the part design specification, a better die design and eventually more productivity and cost savings. This report presents methods that can be used to simulate the die casting process in order to predict the deformation and stresses in the produced part and assesses the degree to which distortion modeling is practical for die casting at the current time. A coupled thermal-mechanical finite elements model was used to simulate the die casting process. The simulation models the effect of thermal and mechanical interaction between the casting and the die. It also includes the temperature dependant material properties of the casting. Based on a designed experiment, a sensitivity analysis was conducted on the model to investigate the effect of key factors. These factors include the casting material model, material properties and thermal interaction between casting and dies. To verify the casting distortion predictions, it was compared against the measured dimensions of produced parts. The comparison included dimensions along and across the parting plane and the flatness of one surface.

  4. A comparison of the marginal adaptation of cathode-arc vapor-deposited titanium and cast base metal copings

    PubMed Central

    Wu, JC; Lai, LC; Sheets, CG; Earthman, J; Newcomb, R

    2011-01-01

    Statement of problem A new fabrication process has been developed where a titanium coping, which has a gold colored titanium nitride outer layer can be reliably fused to porcelain, but the marginal adaptation characteristics are still undetermined. Purpose The primary purpose of this study is to compare the rate of Clinically Acceptable Marginal Adaptation (CAMA-defined as a marginal gap mean ≤60 μm) of cathode-arc vapor-deposited titanium with the CAMA rate for the cast base metal copings. In addition, the study will evaluate the marginal gap scores themselves to assess their mean difference between the two study groups. Finally, the study will present two analyses of group differences in variability to support the contention that the titanium copings perform more consistently than their base metal counterparts. Material and methods Thirty-seven cathode-arc vapor-deposited titanium copings and 40 cast base metal copings were evaluated by computer-based image analysis using an optical microscope. The conventional lost wax technique was used to fabricate the 40 cast base metal copings that were 0.3 mm thick. The titanium copings were 0.3 mm thick and were formed by a collection of atomic titanium vapor onto a refractory die duplicate in a high vacuum chamber. Fifty vertical marginal gap measurements were collected from each of the 77 copings and the mean of these measurements was computed to form a gap score for each coping. Next, the gap score was compared to the 60 μm criterion to classify each coping as to whether it did or did not achieve Clinically Acceptable Marginal Adaption (CAMA). A comparison of the CAMA rates for each type of coping was used to address the primary purpose of this study. In addition, the gap scores themselves were used to test the (one-sided) hypothesis that the mean of the titanium gap scores is smaller than the mean of the base metal gap scores. Finally, the assertion that the titanium copings provide more consistency in their

  5. A simple calibration approach based on film-casting for confocal Raman microscopy to support the development of a hot-melt extrusion process.

    PubMed

    Netchacovitch, L; Thiry, J; De Bleye, C; Dumont, E; Dispas, A; Hubert, C; Krier, F; Sacré, P-Y; Evrard, B; Hubert, Ph; Ziemons, E

    2016-07-01

    When developing a new formulation, the development, calibration and validation steps of analytical methods based on vibrational spectroscopy are time-consuming. For each new formulation, real samples must be produced and a "reference method" must be used in order to determine the Active Pharmaceutical Ingredient (API) content of each sample. To circumvent this issue, the paper presents a simple approach based on the film-casting technique used as a calibration tool in the framework of hot-melt extrusion process. Confocal Raman microscopic method was successfully validated for the determination of itraconazole content in film-casting samples. Then, hot-melt extrusion was carried out to produce real samples in order to confront the results obtained with confocal Raman microscopy and Ultra High Performance Liquid Chromatography (UHPLC). The agreement between both methods was demonstrated using a comparison study based on the Bland and Altman's plot. PMID:27154691

  6. Thin Wall Iron Castings

    SciTech Connect

    J.F. Cuttino; D.M. Stefanescu; T.S. Piwonka

    2001-10-31

    Results of an investigation made to develop methods of making iron castings having wall thicknesses as small as 2.5 mm in green sand molds are presented. It was found that thin wall ductile and compacted graphite iron castings can be made and have properties consistent with heavier castings. Green sand molding variables that affect casting dimensions were also identified.

  7. Reconstruction and Quantitative Characterization of Multiphase, Multiscale Three-Dimensional Microstructure of a Cast Al-Si Base Alloy

    NASA Astrophysics Data System (ADS)

    Singh, H.; Gokhale, A. M.; Mao, Y.; Tewari, A.; Sachdev, A. K.

    2009-12-01

    The serial sectioning technique is well known for the reconstruction of three-dimensional (3D) microstructures of opaque materials. In recent years, techniques also have been developed for the reconstruction of high-fidelity, large-volume segments of 3D microstructures that use montage serial sections and robot-assisted automated acquisitions of montage serial sections. This article reports the reconstruction of the multiphase, multiscale 3D microstructure of a permanent mold cast unmodified Al-12 wt pct Si-1 wt pct Ni base alloy that contains eutectic Si platelets, coarse primary polyhedral Si particles, Fe-rich script intermetallic particles, and pores. These constituents are segmented, reconstructed, rendered, and characterized in three dimensions. The estimated 3D microstrucutral attributes include the distribution of eutectic platelet thickness; the mean volume, mean surface area, and mean thickness of the eutectic Si platelets; the mean volume and the mean surface area of the polyhedral primary Si particles; and the mean number of faces, edges, and corners on the polyhedral primary Si particles.

  8. Effects of composition and testing conditions on oxidation behavior of four cast commercial nickel-base superalloys

    NASA Technical Reports Server (NTRS)

    Lowell, C. E.; Probst, H. B.

    1974-01-01

    Four cast nickel-base superalloys were oxidized at 1000 and 1100 C for times up to 100 hr in static air and a Mach 1 gas stream. The oxidation resistance was judged by weight change, metal thickness loss, depletion-zone formation, and oxide formation and morphology. The alloys which formed mostly nickel aluminate (NiAl2O4) and aluminum oxide (Al2O3) (B-1900, VIA, and to a lesser extent 713C) were more oxidation resistant. Poorer oxidation resistance was associated with the appearance of chromium sesquioxide (Cr2O3) and chromite spinel (738X). Refractory metal content had little effect on oxidation resistance. Refractory metals appeared in the scale as tapiolite (NiM2O6, where M represents the refractory metal). Thermal cycling in static air appeared to supply sufficient data for the evaluation of oxidation resistance, especially for alloys which form oxides of low volatility. For alloys of higher chromium levels with high propensities toward forming a chromium-bearing scale of higher volatility, testing under conditions of high gas velocity is necessary to assess fully the behavior of the alloy.

  9. Modeling of ultrasonic propagation in heavy-walled centrifugally cast austenitic stainless steel based on EBSD analysis.

    PubMed

    Chen, Yao; Luo, Zhongbing; Zhou, Quan; Zou, Longjiang; Lin, Li

    2015-05-01

    The ultrasonic inspection of heavy-walled centrifugally cast austenitic stainless steel (CCASS) is challenging due to the complex metallurgical structure. Numerical modeling could provide quantitative information on ultrasonic propagation and plays an important role in developing advanced and reliable ultrasonic inspection techniques. But the fundamental obstacle is the accurate description of the complex metallurgical structure. To overcome this difficulty, a crystal orientation map of a CCASS specimen in the 96 mm × 12 mm radial-axial cross section was acquired based on the electron backscattered diffraction (EBSD) technique and it was used to describe the coarse-grained structure and grain orientation. A model of ultrasonic propagation for CCASS was built according to the EBSD map. The ultrasonic responses of the CCASS sample were also tested. Some experimental phenomena such as structural noise and signal distortion were reproduced. The simulated results showed a good consistence with the experiments. The modeling method is expected to be effective for the precise interpretation of ultrasonic propagation in the polycrystalline structures of CCASS. PMID:25670411

  10. A space imaging concept based on a 4m structured spun-cast borosilicate monolithic primary mirror

    NASA Astrophysics Data System (ADS)

    West, S. C.; Bailey, S. H.; Bauman, S.; Cuerden, B.; Granger, Z.; Olbert, B. H.

    2010-07-01

    Lockheed Martin Corporation (LMC) tasked The University of Arizona Steward Observatory (UASO) to conduct an engineering study to examine the feasibility of creating a 4m space telescope based on mature borosilicate technology developed at the UASO for ground-based telescopes. UASO has completed this study and concluded that existing launch vehicles can deliver a 4m monolithic telescope system to a 500 km circular orbit and provide reliable imagery at NIIRS 7-8. An analysis of such an imager based on a lightweight, high-performance, structured 4m primary mirror cast from borosilicate glass is described. The relatively high CTE of this glass is used to advantage by maintaining mirror shape quality with a thermal figuring method. Placed in a 290 K thermal shroud (similar to the Hubble Space Telescope), the orbit averaged figure surface error is 6nm rms when earth-looking. Space-looking optical performance shows that a similar thermal conditioning scheme combined with a 270 K shroud achieves primary mirror distortion of 10 nm rms surface. Analysis shows that a 3-point bipod mount will provide launch survivability with ample margin. The primary mirror naturally maintains its shape at 1g allowing excellent end-to-end pre-launch testing with e.g. the LOTIS 6.5m Collimator. The telescope includes simple systems to measure and correct mirror shape and alignment errors incorporating technologies already proven on the LOTIS Collimator. We have sketched a notional earth-looking 4m telescope concept combined with a wide field TMA concept into a DELTA IV or ATLAS 552 EELV fairing. We have combined an initial analysis of launch and space performance of a special light-weighted honeycomb borosilicate mirror (areal density 95 kg/m2) with public domain information on the existing launch vehicles.

  11. Low Cycle Fatigue Behavior and Life Prediction of a Cast Cobalt-Based Superalloy

    NASA Astrophysics Data System (ADS)

    Yang, Ho-Young; Kim, Jae-Hoon; Yoo, Keun-Bong

    Co-base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

  12. Influence of emissive layer thickness on electrical characteristics of polyfluorene copolymer based polymer light emitting diodes

    NASA Astrophysics Data System (ADS)

    Das, D.; Gopikrishna, P.; Singh, A.; Dey, A.; Iyer, P. K.

    2016-04-01

    Polymer light emitting diodes (PLEDs) with a device configuration of ITO/PEDOT:PSS/PFONPN01 [Poly [2,7-(9,9’-dioctylfluorene)-co-N-phenyl-1,8-naphthalimide (99:01)]/LiF/Al have been fabricated by varying the emissive layer (EML) thickness (40/65/80/130 nm) and the influence of EML thickness on the electrical characteristics of PLED has been studied. PLED can be modelled as a simple combination of resistors and capacitors. The impedance spectroscopy analysis showed that the devices with different EML thickness had different values of parallel resistance (RP) and the parallel capacitance (CP). The impedance of the devices is found to increase with increasing EML thickness resulting in an increase in the driving voltage. The device with an emissive layer thickness of 80nm, spin coated from a solution of concentration 15 mg/mL is found to give the best device performance with a maximum brightness value of 5226 cd/m2.

  13. Highly efficient polymer phosphorescent light-emitting devices based on a new polyfluorene derivative as host

    NASA Astrophysics Data System (ADS)

    Wang, Bao-Zheng; Liu, Jie; Wu, Hong-Bin; Zhang, Bin; Wen, Shang-Sheng; Yang, Wei

    2011-08-01

    Several highly efficient iridium-complex polymer light-emitting devices (PLEDs) are fabricated, with a newly synthesized blue conjugated polymer, poly[(9,9-bis(4-(2-ethylhexyloxy)phenyl)-fluorene)-co-(3,7-dibenziothiene-S,S-dioxide15)] (PPF-3,7SO15), chosen as host. High luminous efficiencies of 7.4 cd·A-1 and 27.4 cd·A-1 are achieved in red and green PLEDs, respectively, by optimizing the doping concentrations of red phosphorescent dye iridium bis(1-phenylisoquinoline) (acetylacetonate) (Ir(piq)) and green phosphorescent dye iridium tris(2-(4-tolyl)pyridinato-N, C2') (Ir(mppy)3). Furthermore, highly efficient white PLEDs (WPLEDs) with the Commission Internationale de l'Eclairage (CIE) coordinates of (0.35, 0.38) are successfully produced by carefully controlling the doping concentration of the iridium complex. The obtained WPLEDs show maximal efficiencies of 14.4 cd·A-1 and 10.1 lm·W-1, which are comparable to those of incandescent bulbs. Moreover, the electroluminescent spectrum of the white device with an initial luminance of about 1000 cd·m-2 is stable, subject to constant applied current stress, indicating that good device stability can be obtained in this system.

  14. H- and J-aggregation of fluorene-based chromophores.

    PubMed

    Deng, Yonghong; Yuan, Wen; Jia, Zhe; Liu, Gao

    2014-12-11

    Understanding of H- and J-aggregation behaviors in fluorene-based polymers is significant both for determining the origin of various red-shifted emissions occurring in blue-emitting polyfluorenes and for developing polyfluorene-based device performance. In this contribution, we demonstrate a new theory of the H- and J-aggregation of polyfluorenes and oligofluorenes, and understand the influence of chromosphere aggregation on their photoluminescent properties. H- and J-aggregates are induced by a continuous increasing concentration of the oligofluorene or polyfluorene solution. A relaxed molecular configuration is simulated to illustrate the spatial arrangement of the bonding of fluorenes. It is indicated that the relaxed state adopts a 21 helical backbone conformation with a torsion angle of 18° between two connected repeat units. This configuration makes the formation of H- and J-aggregates through the strong π-π interaction between the backbone rings. A critical aggregation concentration is observed to form H- and J-aggregates for both polyfluorenes and oligofluorenes. These aggregates show large spectral shifts and distinct shape changes in photoluminescent excitation (PLE) and emission (PL) spectroscopy. Compared with "isolated" chromophores, H-aggregates induce absorption spectral blue-shift and fluorescence spectral red-shift but largely reduce fluorescence efficiency. "Isolated" chromophores not only refer to "isolated molecules" but also include those associated molecules if their conjugated backbones are not compact enough to exhibit perturbed absorption and emission. J-aggregates induce absorption spectral red-shift and fluorescence spectral red-shift but largely enhance fluorescence efficiency. The PLE and PL spectra also show that J-aggregates dominate in concentrated solutions. Different from the excimers, the H- and J-aggregate formation changes the ground-state absorption of fluorene-based chromophores. H- and J-aggregates show changeable

  15. Cast iron (CI) based soft magnetic BMG Ci88.3Al2Ga1P4.35B4.35

    NASA Astrophysics Data System (ADS)

    Kane, S. N.; Lee, H. J.; Jeong, Y. H.; Varga, L. K.

    2009-01-01

    Thermal stability, structure, and magnetic properties of bulk type Ci88.3Al2Ga1P4.35B4.35 alloy in ribbon form have been studied using differential thermal analysis, x-ray diffraction and magnetic measurements. Results reveal that crystallization peak temperature (Tx) and Curie temperature (Tc) of the as-cast alloy are respectively 513 and 370 °C. Crystallization of the specimen starts after annealing at 460 °C and α-Fe is precipitated out. Annealing at temperatures higher than 515 °C, produces apart from α-Fe, hard magnetic precipitants (Fe2B, Fe3B), which deteriorate the soft magnetic properties. Lowest coercive field - 9.8 A/m, highest saturation of induction - 1.55 Tesla and best losses - 0.42 W/kg (at 50 Hz and 0.4 kA/m) were obtained for as-cast specimen. Observed good soft magnetic properties of these low cost cast-iron based alloys suggest perspective applications of these soft magnetic alloys as an alternative to the conventional Fe-Si electrical steel and Mn-Zn ferrites.

  16. Effects of the Exposure to Corrosive Salts on the Frictional Behavior of Gray Cast Iron and a Titanium-Based Metal Matrix Composite

    SciTech Connect

    Blau, Peter Julian; Truhan, Jr., John J; Kenik, Edward A

    2007-01-01

    The introduction of increasingly aggressive road-deicing chemicals has created significant and costly corrosion problems for the trucking industry. From a tribological perspective, corrosion of the sliding surfaces of brakes after exposure to road salts can create oxide scales on the surfaces that affect friction. This paper describes experiments on the effects of exposure to sodium chloride and magnesium chloride sprays on the transient frictional behavior of cast iron and a titanium-based composite sliding against a commercial brake lining material. Corrosion scales on cast iron initially act as abrasive third-bodies, then they become crushed, spread out, and behave as a solid lubricant. The composition and subsurface microstructures of the corrosion products on the cast iron were analyzed. Owing to its greater corrosion resistance, the titanium composite remained scale-free and its frictional response was markedly different. No corrosion scales were formed on the titanium composite after aggressive exposure to salts; however, a reduction in friction was still observed. Unlike the crystalline sodium chloride deposits that tended to remain dry, hygroscopic magnesium chloride deposits absorbed ambient moisture from the air, liquefied, and retained a persistent lubricating effect on the titanium surfaces.

  17. Cool Cast Facts

    MedlinePlus

    ... outer layer is usually made of plaster or fiberglass. Fiberglass casts are made of fiberglass, which is a plastic that can be shaped. Fiberglass casts come in many different colors — if you' ...

  18. Electronic Communication in Covalently vs. Non-Covalently Bonded Polyfluorene Systems: the Role of the Covalent Linker.

    NASA Astrophysics Data System (ADS)

    Uhler, Brandon; Reilly, Neil J.; Talipov, Marat R.; Ivanov, Maxim; Timerghazin, Qadir; Rathore, Rajendra; Reid, Scott

    2015-06-01

    The covalently linked polyfluorene molecules F1-F6 (see left) are prototypical molecular wires by virtue of their favorable electron/hole transport properties brought about by π-stacking. To understand the role of the covalent linker in facilitating electron transport in these systems, we have investigated several van der Waals (vdW) analogues by resonant mass spectroscopy. Electronic spectra and ion yield curves are reported for jet-cooled vdW clusters containing up to six fluorene units. The near-coincidence of the electronic band origins for the dimer and larger clusters suggests that a structure containing a central dimer chromophore is the predominant conformational motif. As for F1-F6, the threshold ionization potentials extracted from the ion yield measurements decrease linearly with inverse cluster size. Importantly, however, the rate of decrease is significantly smaller in the vdW clusters, indicating more efficient hole stabilization in the covalently bound systems. Results for similar vdW clusters that are locked into specific conformations by steric effects will also be reported.

  19. Effect of casting methods on accuracy of peridental restorations.

    PubMed

    Finger, W; Kota, K

    1982-06-01

    The present study has shown that the accuracy of peridental gold alloy castings depends 1) on the type of casting machine used, 2) on the diameter of the casting sprue, and 3) on the strength properties of the investment material. The dependence between the accuracy and the three factors mentioned is based on erosion of the investment mold by the inflow of the liquid casting alloy. The vacuum casting technique proved to be a more gentle casting method than centrifugal and vacuum/pressure techniques. PMID:7051263

  20. LLNL casting technology

    SciTech Connect

    Shapiro, A.B.; Comfort, W.J. III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US compentiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective, experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  1. LLNL casting technology

    NASA Astrophysics Data System (ADS)

    Shapiro, A. B.; Comfort, W. J., III

    1994-01-01

    Competition to produce cast parts of higher quality, lower rejection rate, and lower cost is a fundamental factor in the global economy. To gain an edge on foreign competitors, the US casting industry must cut manufacturing costs and reduce the time from design to market. Casting research and development (R&D) are the key to increasing US competiveness in the casting arena. Lawrence Livermore National Laboratory (LLNL) is the home of a wide range of R&D projects that push the boundaries of state-of-the art casting. LLNL casting expertise and technology include: casting modeling research and development, including numerical simulation of fluid flow, heat transfer, reaction/solidification kinetics, and part distortion with residual stresses; special facilities to cast toxic material; extensive experience casting metals and nonmetals; advanced measurement and instrumentation systems. Department of Energy (DOE) funding provides the leverage for LLNL to collaborate with industrial partners to share this advanced casting expertise and technology. At the same time, collaboration with industrial partners provides LLNL technologists with broader insights into casting industry issues, casting process data, and the collective experience of industry experts. Casting R&D is also an excellent example of dual-use technology; it is the cornerstone for increasing US industrial competitiveness and minimizing waste nuclear material in weapon component production. Annual funding for casting projects at LLNL is $10M, which represents 1% of the total LLNL budget. Metal casting accounts for about 80% of the funding. Funding is nearly equally divided between development directed toward US industrial competitiveness and weapon component casting.

  2. Comparative Evaluation of Marginal Accuracy of a Cast Fixed Partial Denture Compared to Soldered Fixed Partial Denture Made of Two Different Base Metal Alloys and Casting Techniques: An In vitro Study.

    PubMed

    Jei, J Brintha; Mohan, Jayashree

    2014-03-01

    The periodontal health of abutment teeth and the durability of fixed partial denture depends on the marginal adaptation of the prosthesis. Any discrepancy in the marginal area leads to dissolution of luting agent and plaque accumulation. This study was done with the aim of evaluating the accuracy of marginal fit of four unit crown and bridge made up of Ni-Cr and Cr-Co alloys under induction and centrifugal casting. They were compared to cast fixed partial denture (FPD) and soldered FPD. For the purpose of this study a metal model was fabricated. A total of 40 samples (4-unit crown and bridge) were prepared in which 20 Cr-Co samples and 20 Ni-Cr samples were fabricated. Within these 20 samples of each group 10 samples were prepared by induction casting technique and other 10 samples with centrifugal casting technique. The cast FPD samples obtained were seated on the model and the samples were then measured with travelling microscope having precision of 0.001 cm. Sectioning of samples was done between the two pontics and measurements were made, then the soldering was made with torch soldering unit. The marginal discrepancy of soldered samples was measured and all findings were statistically analysed. The results revealed minimal marginal discrepancy with Cr-Co samples when compared to Ni-Cr samples done under induction casting technique. When compared to cast FPD samples, the soldered group showed reduced marginal discrepancy. PMID:24605006

  3. Yield Improvement in Steel Casting (Yield II)

    SciTech Connect

    Richard A. Hardin; Christoph Beckermann; Tim Hays

    2002-02-18

    This report presents work conducted on the following main projects tasks undertaken in the Yield Improvement in Steel Casting research program: Improvement of Conventional Feeding and Risering Methods, Use of Unconventional Yield Improvement Techniques, and Case Studies in Yield Improvement. Casting trials were conducted and then simulated using the precise casting conditions as recorded by the participating SFSA foundries. These results present a statistically meaningful set of experimental data on soundness versus feeding length. Comparisons between these casting trials and casting trials performed more than forty years ago by Pellini and the SFSA are quite good and appear reasonable. Comparisons between the current SFSA feeding rules and feeding rules based on the minimum Niyama criterion reveal that the Niyama-based rules are generally less conservative. The niyama-based rules also agree better with both the trials presented here, and the casting trails performed by Pellini an d the SFSA years ago. Furthermore, the use of the Niyama criterion to predict centerline shrinkage for horizontally fed plate sections has a theoretical basis according to the casting literature reviewed here. These results strongly support the use of improved feeding rules for horizontal plate sections based on the Niyama criterion, which can be tailored to the casting conditions for a given alloy and to a desired level of soundness. The reliability and repeatability of ASTM shrinkage x-ray ratings was investigated in a statistical study performed on 128 x-rays, each of which were rated seven different times. A manual ''Feeding and Risering Guidelines for Steel Castings' is given in this final report. Results of casting trials performed to test unconventional techniques for improving casting yield are presented. These use a stacked arrangement of castings and riser pressurization to increase the casting yield. Riser pressurization was demonstrated to feed a casting up to four time s the

  4. Development of Stronger and More Reliable Cast Austenitic Stainless Steels (H-Series) Based on Scientific and Design Methodology

    SciTech Connect

    Pankiw, Roman I; Muralidharan, G.; Sikka, Vinod K.

    2006-06-30

    The goal of this project was to increase the high-temperature strength of the H-Series of cast austenitic stainless steels by 50% and the upper use temperature by 86 to 140 degrees fahrenheit (30 to 60 degrees celsius). Meeting this goal is expected to result in energy savings of 35 trillion Btu/year by 2020 and energy cost savings of approximately $230 million/year. The higher-strength H-Series cast stainless steels (HK and HP type) have applications for the production of ethylene in the chemical industry, for radiant burner tubes and transfer rolls for secondary processing of steel in the steel industry, and for many applications in the heat treating industry, including radiant burner tubes. The project was led by Duraloy Technologies, Inc., with research participation by Oak Ridge National Laboratory (ORNL) and industrial participation by a diverse group of companies.

  5. Slip Casting of α-Sialon/AlN/BN Powder Carbothermally Prepared by Boron-rich Slag-based Mixture

    NASA Astrophysics Data System (ADS)

    Jun-bin, Wu; Xiang-xin, Xue; Tao, Jiang; Qing, Zhang

    2011-10-01

    With boron-rich slag, silica fume, bauxite chalmette and carbon black as starting materials, α-Sialon/AlN/BN powder was prepared by carbothermal reduction-nitridation. The powder was attrition milled to submicron size and suspended in water. The effects of yttrium oxide as a sintering aid, pH, and addition of deflocculant on the suspensions were study. Optimum slip casting properties, i.e. lowest viscosity values, the highest absolute zeta potential values, the smallest floc size and sediment volume were found at pH 10 for the powder. The suspensions were used to slip cast discs which were sintered in a nitrogen atmosphere at 1700°C for 2h. The strength was about 230MPa, the toughness 3.6 MPa·m1/2 and the hardness about 13.8GPa.

  6. Magnesium-lithium casting alloys

    NASA Technical Reports Server (NTRS)

    Latenko, V. P.; Silchenko, T. V.; Tikhonov, V. A.; Maltsev, V. P.; Korablin, V. P.

    1974-01-01

    The strength properties of magnesium-lithium alloys at room, low, and high temperatures are investigated. It is found that the alloys may have practical application at ambient temperatures up to 100 C, that negative temperatures have a favorable influence on the alloy strength, and that cyclic temperature variations have practically no effect on the strength characteristics. The influence of chemical coatings on corrosion resistance of the MgLi alloys is examined. Several facilities based on pressure casting machines, low-pressure casting machines, and magnetodynamic pumps were designed for producing MgLi alloy castings. Results were obtained for MgLi alloys reinforced with fibers having a volumetric content of 15%.

  7. Advances in aluminum casting technology

    SciTech Connect

    Tiryakioglu, M.; Campbell, J.

    1998-01-01

    This symposium focuses on the improvements of aluminum casting quality and reliability through a better understanding of processes and process variables, and explores the latest innovations in casting-process design that allow increasing use of the castings to replace complex assemblies and heavy steel and cast-iron components in aerospace and automotive applications. Presented are 35 papers by international experts in the various aspects of the subject. The contents include: Semisolid casting; Computer-aided designing of molds and castings; Casting-process modeling; Aluminum-matrix composite castings; HIPing of castings; Progress in the US car project; Die casting and die design; and Solidification and properties.

  8. Cooling Performance and Structural Reliability of a Modified Corrugated-insert Air-cooled Turbine Blade with an Integrally Cast Shell and Base

    NASA Technical Reports Server (NTRS)

    Freche, John C; Schum, Eugene F

    1957-01-01

    A modified corrugated-insert blade with integrally cast shell and base was developed. This blade was as light as a conventional fabricated corrugated-insert blade. Of four test blades operated in a full-scale turbojet engine, one failed after about 15 hours operation at an inlet gas temperature of 1670 degrees F, a coolant-flow ratio of 0.0064, and a 1/3-span centrifugal stress of approximately 28,000 psi. Three other test blades ran for approximately 16, 31, and 36 hours without failure at similar conditions.

  9. Low cycle fatigue life of two nickel-base casting alloys in a hydrogen environment. [for high-pressure oxidizer turbopump turbine nozzles

    NASA Technical Reports Server (NTRS)

    Cooper, R. A.

    1976-01-01

    Samples of two nickel-base casting alloys, Mar-M-246 (a Martin Company alloy) and 713LC (a low-carbon modification of the alloy 713C developed by International Nickel Company) were tested as candidate materials for the high-pressure fuel and high-pressure oxidizer turbopump turbine nozzles. The samples were subjected to tensile tests and to low cycle fatigue tests in high-pressure hydrogen to study the influence of the hydrogen environment. The Mar-M-246 material was found to have a three times higher cyclic life in hydrogen than the 713LC alloy, and was selected as the nozzle material.

  10. Electrical and Optical Properties of Multilayered PPV and PF-based Polymer LEDs

    NASA Astrophysics Data System (ADS)

    Jones, Eric; Carter, Sue; Hoerhold, H.-H.; Tillmann, H.; Nothofer, H.-G.; Scherf, U.

    2003-03-01

    We study multilayered and blended device structures consisting of patterned ITO, PEDOT-PPS hole injection layer, a MEH-M3EH-PPV hole transport and emitting layer, a polyfluorene(PF) electron transport and emitting layer, and a Calcium cathode. The PPV-based material is utilized due to its insolubility in solvents that dissolve PF while maintaining solubility in other solvents. This selective solubility allows us to spin-cast both multilayered and blended structures. For multilayered structures we present current-voltage-radiance measurements and electroluminescence spectra as a function of varying thickness of the MEH-M3EH-PPV and PF layers. Similar measurements and spectra are done with the blended devices by varying the mass ratio of the two material types in a fixed concentration of chlorobenzene. We observe a cross-over in the position of the recombination zone from the MEH-M3EH-PPV layer to the PF layer with decreasing MEH-M3EH-PPV thickness, as evidenced by color changes in the electroluminescence spectra. This cross-over in the recombination zone is also seen in the blended devices as the ratio of the PF material to the MEH-M3EH-PPV material is increased. From the electrical measurements, we find that the quantum efficiency in both multilayered and blended structures is generally improved over single layer device structures.

  11. Direct formation of L10 FePt in as-cast FePt-based magnetic nanocomposite ribbons without post-synthesis annealing

    NASA Astrophysics Data System (ADS)

    Crisan, A. D.; Crisan, O.

    2011-09-01

    A novel nanocomposite FePt-based exchange-coupled magnet has been synthesized and structurally and magnetically characterized. We report for the first time the direct formation of the L10 FePt phase without the need for post-synthesis annealing procedures in Fe-Pt-based melt-spun ribbons, obtained by a conventional melt spinning method. The structure and magnetic properties are investigated and the occurrence of the L10 ordered phase in the as-cast state of Fe-Pt-Ag-B melt-spun ribbons is confirmed by XRD and magnetic measurements. A microstructure consisting of fine, uniformly dispersed, 22-24 nm FePt grains dispersed within a soft magnetic matrix is observed by scanning transmission electron microscopy imaging. Coercive fields as high as 727 kA m-1, saturation magnetization of about 1.2 T and energy product around 87 kJ m-3 are determined from 270 K hysteresis loops of the as-cast ribbons, making one of the best FePt-based nanocomposite magnet ribbons even without further annealing treatments.

  12. Creation of circularly polarized luminescence from an achiral polyfluorene derivative through complexation with helix-forming polysaccharides: importance of the meta-linkage chain for helix formation.

    PubMed

    Shiraki, Tomohiro; Tsuchiya, Youichi; Noguchi, Takao; Tamaru, Shun-ichi; Suzuki, Nozomu; Taguchi, Makoto; Fujiki, Michiya; Shinkai, Seiji

    2014-01-01

    A circularly polarized luminescence (CPL) material has been created by polymer-polymer complexation between a helix-forming polysaccharide, schizophyllan (SPG), and a meta-phenylene-linked polyfluorene derivative (mPFS). Computational modeling revealed that mPFS can adopt a helical structure although a conventional polyfluorene derivative with a para-phenylene linkage tends to enjoy a rigid rodlike conformation. Our detailed experimental examination showed that mPFS forms a chiral nanowire complex through cohelix formation with SPG. We have found, as expected, that this cohelical complex emits highly efficient CPL even in an aqueous solution. The appearance of the high CPL property is due to 1) a high quantum yield of the fluorene unit and 2) immobilization of the helically twisted conformation of mPFS in an isolated manner through cohelix formation with SPG. One can propose, therefore, that the SPG/mPFS complex acts as a new high-performance CPL material with a solvent-dispersible nanowire structure. PMID:24151104

  13. The present status of dental titanium casting

    NASA Astrophysics Data System (ADS)

    Okabe, Toru; Ohkubo, Chikahiro; Watanabe, Ikuya; Okuno, Osamu; Takada, Yukyo

    1998-09-01

    Experimentation in all aspects of titanium casting at universities and industries throughout the world for the last 20 years has made titanium and titanium-alloy casting nearly feasible for fabricating sound cast dental prostheses, including crowns, inlays, and partial and complete dentures. Titanium casting in dentistry has now almost reached the stage where it can seriously be considered as a new method to compete with dental casting using conventional noble and base-metal alloys. More than anything else, the strength of titanium’s appeal lies in its excellent biocompatibility, coupled with its comparatively low price and abundant supply. Research efforts to overcome some problems associated with this method, including studies on the development of new titanium alloys suitable for dental use, will continue at many research sites internationally.

  14. Role of the triplet state in the green emission peak of polyfluorene films: A time evolution study

    NASA Astrophysics Data System (ADS)

    Mukhopadhyay, S.; Ramasesha, S.; Guha, S.

    2010-01-01

    The blue emission of ethyl-hexyl substituted polyfluorene (PF2/6) films is accompanied by a low energy green emission peak around 500 nm in inert atmosphere. The intensity of this 500 nm peak is large in electroluminescence (EL) compared to photoluminescence (PL) measurements. Furthermore, the green emission intensity reduces dramatically in the presence of molecular oxygen. To understand this, we have modeled various nonradiative processes by time dependent quantum many body methods. These are (i) intersystem crossing to study conversion of excited singlets to triplets leading to a phosphorescence emission, (ii) electron-hole recombination (e-hR) process in the presence of a paramagnetic impurity to follow the yield of triplets in a polyene system doped with paramagnetic metal atom, and (iii) quenching of excited triplet states in the presence of oxygen molecules to understand the low intensity of EL emission in ambient atmosphere, when compared with that in nitrogen atmosphere. We have employed the Pariser-Parr-Pople Hamiltonian to model the molecules and have invoked electron-electron repulsions beyond zero differential approximation while treating interactions between the organic molecule and the rest of the system. Our time evolution methods show that there is a large cross section for triplet formation in the e-hR process in the presence of paramagnetic impurity with degenerate orbitals. The triplet yield through e-hR process far exceeds that in the intersystem crossing pathway, clearly pointing to the large intensity of the 500 nm peak in EL compared to PL measurements. We have also modeled the triplet quenching process by a paramagnetic oxygen molecule which shows a sizable quenching cross section especially for systems with large sizes. These studies show that the most probable origin of the experimentally observed low energy EL emission is the triplets.

  15. Processing of IN-718 Lattice Block Castings

    NASA Technical Reports Server (NTRS)

    Hebsur, Mohan G.

    2002-01-01

    Recently a low cost casting method known as lattice block casting has been developed by JAM Corporation, Wilmington, Massachusetts for engineering materials such as aluminum and stainless steels that has shown to provide very high stiffness and strength with only a fraction of density of the alloy. NASA Glenn Research Center has initiated research to investigate lattice block castings of high temperature Ni-base superalloys such as the model system Inconel-718 (IN-718) for lightweight nozzle applications. Although difficulties were encountered throughout the manufacturing process , a successful investment casting procedure was eventually developed. Wax formulation and pattern assembly, shell mold processing, and counter gravity casting techniques were developed. Ten IN-718 lattice block castings (each measuring 15-cm wide by 30-cm long by 1.2-cm thick) have been successfully produced by Hitchiner Gas Turbine Division, Milford, New Hampshire, using their patented counter gravity casting techniques. Details of the processing and resulting microstructures are discussed in this paper. Post casting processing and evaluation of system specific mechanical properties of these specimens are in progress.

  16. [Flow of molten metal in denture base in horizontal centrifugal casting procedure. (Part 2) Flow, inflow volume and casting time of molten metal passing through several sprues into model denture plate mold (author's transl)].

    PubMed

    Okamura, H

    1978-10-01

    Two types of spruing methods were used in the casting of the denture type model pattern (thickness, 0.43 mm). Flow of molten metal in the mold was filmed by the improved system of Part 1. When three sprues were attached to the pattern vertically, molten metal passed through each sprue gate flowed being affected by the direction of gravity and revolution of casting machine, and gathered at the lower part of the mold. Next molten metal filled the mold from the lower part to the upper part. In this spruing type, molten metal turned its direction of flow several times. At the middle stage of casting, the inflow volume per unit time (inflow rate), v (mm3/10-2)s)was evaluated as v = 12.36 + 5.16A-0.16 A2 (A: total cross-sectional areas of sprues). The inflow rate increased with increase of the area of the sprues, but it saturated. When the main sprue and the subsprues were attached at the posterior border, the molten metal filled the mold from the lower part to the upper part quietly. In this spruing type, the casting mold was set facing its sprue gates downwards. The inflow rate at the middle stage of casting was evaluated as v = 21.05 + 1.79 C (C: the cross-sectional area of the main sprue). The inflow rate increased linearly with increase of the area of the main sprue. PMID:392022

  17. SLIP CASTING METHOD

    DOEpatents

    Allison, A.G.

    1959-09-01

    S>A process is described for preparing a magnesium oxide slip casting slurry which when used in conjunction with standard casting techniques results in a very strong "green" slip casting and a fired piece of very close dimensional tolerance. The process involves aging an aqueous magnestum oxide slurry, having a basic pH value, until it attains a specified critical viscosity at which time a deflocculating agent is added without upsetting the basic pH value.

  18. National Metal Casting Research Institute final report. Volume 2, Die casting research

    SciTech Connect

    Jensen, D.

    1994-06-01

    Four subprojects were completed: development and evaluation of die coatings, accelerated die life characterization of die materials, evaluation of fluid flow and solidification modeling programs, selection and characterization of Al-based die casting alloys, and influence of die materials and coatings on die casting quality.

  19. A fast and efficient adaptive parallel ray tracing based model for thermally coupled surface radiation in casting and heat treatment processes

    NASA Astrophysics Data System (ADS)

    Fainberg, J.; Schaefer, W.

    2015-06-01

    A new algorithm for heat exchange between thermally coupled diffusely radiating interfaces is presented, which can be applied for closed and half open transparent radiating cavities. Interfaces between opaque and transparent materials are automatically detected and subdivided into elementary radiation surfaces named tiles. Contrary to the classical view factor method, the fixed unit sphere area subdivision oriented along the normal tile direction is projected onto the surrounding radiation mesh and not vice versa. Then, the total incident radiating flux of the receiver is approximated as a direct sum of radiation intensities of representative “senders” with the same weight factor. A hierarchical scheme for the space angle subdivision is selected in order to minimize the total memory and the computational demands during thermal calculations. Direct visibility is tested by means of a voxel-based ray tracing method accelerated by means of the anisotropic Chebyshev distance method, which reuses the computational grid as a Chebyshev one. The ray tracing algorithm is fully parallelized using MPI and takes advantage of the balanced distribution of all available tiles among all CPU's. This approach allows tracing of each particular ray without any communication. The algorithm has been implemented in a commercial casting process simulation software. The accuracy and computational performance of the new radiation model for heat treatment, investment and ingot casting applications is illustrated using industrial examples.

  20. Comparison of Structural Relaxation Behavior in As-Cast and Pre-Annealed Zr-Based Bulk Metallic Glasses Just below Glass Transition

    DOE PAGESBeta

    Haruyama, Osami; Yoshikawa, Kazuyoshi; Yamazaki, Yoshikatsu; Yokoyama, Yoshihiko; Egami, Takeshi

    2015-04-25

    In this paper, the α-relaxation of pre-annealed Zr55Cu30Ni5Al10 bulk metallic glasses (BMGs) was compared with that of as-cast Zr-based BMGs including Zr55Cu30Ni5Al10. The α-relaxation was investigated by volume relaxation. The relaxation behavior was well described by a stretched exponential relaxation function, Φ (t) ≈ exp [ - (t/τ α )β α ], with the isothermal relaxation time, τα, and the Kohlrausch exponent, βα. The βα exhibited the strong temperature dependence for the pre-annealed BMG, while the weak temperature dependence was visualized for the as-cast BMG similar to the dynamic relaxation. The τα’s were modified by Moynihan and Narayanaswamy-Tool-Moynihan methods thatmore » reduce the difference in the thermal history of sample. Finally, as a result, the relaxation kinetics in the glass resembled that of a liquid deduced from the behavior of viscosity in the supercooled liquid.« less

  1. Comparison of Structural Relaxation Behavior in As-Cast and Pre-Annealed Zr-Based Bulk Metallic Glasses Just below Glass Transition

    SciTech Connect

    Haruyama, Osami; Yoshikawa, Kazuyoshi; Yamazaki, Yoshikatsu; Yokoyama, Yoshihiko; Egami, Takeshi

    2015-04-25

    In this paper, the α-relaxation of pre-annealed Zr55Cu30Ni5Al10 bulk metallic glasses (BMGs) was compared with that of as-cast Zr-based BMGs including Zr55Cu30Ni5Al10. The α-relaxation was investigated by volume relaxation. The relaxation behavior was well described by a stretched exponential relaxation function, Φ (t) ≈ exp [ - (t/τ α )β α ], with the isothermal relaxation time, τα, and the Kohlrausch exponent, βα. The βα exhibited the strong temperature dependence for the pre-annealed BMG, while the weak temperature dependence was visualized for the as-cast BMG similar to the dynamic relaxation. The τα’s were modified by Moynihan and Narayanaswamy-Tool-Moynihan methods that reduce the difference in the thermal history of sample. Finally, as a result, the relaxation kinetics in the glass resembled that of a liquid deduced from the behavior of viscosity in the supercooled liquid.

  2. Casting Footprints for Eternity

    NASA Technical Reports Server (NTRS)

    1999-01-01

    Apollo 11 Astronaut Buzz Aldrin has his footprints casted during the dedication ceremony of the rocket fountain at Building 4200 at Marshall Space Flight Center. The casts of Aldrin's footprints will be placed in the newly constructed Von Braun courtyard representing the accomplishments of the Apollo 11 lunar landing.

  3. The influence of high thermal gradient casting, hot isostatic pressing and alternate heat treatment on the structure and properties of a single crystal nickel base superalloy

    NASA Technical Reports Server (NTRS)

    Fritzemeier, L. G.

    1988-01-01

    A development program has been conducted to improve the cyclic properties of the PWA 1480 single-crystal superalloy by reducing or entirely eliminating casting porosity at fatigue-initiation sites, through the use of improved casting process parameters and HIPing; potential mechanical property improvements in a high-pressure hydrogen environment were also sought in alternatives to the standard coating and heat-treatment cycle. High thermal gradient casting was found to yield a reduction in overall casting porosity density and pore sizes. The most dramatic mechanical property improvement resulted from HIPing.

  4. INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LARGE PIPE CASTING MACHINE CASTING A 48' PIPE OPERATOR SPRAYING A POWDER TO HELP SOLIDIFY THE PIPE BEING CENTRIFUGALLY CAST. - United States Pipe & Foundry Company Plant, Pipe Casting & Testing Area, 2023 St. Louis Avenue at I-20/59, Bessemer, Jefferson County, AL

  5. Casting in Sport

    PubMed Central

    DeCarlo, Mark; Malone, Kathy; Darmelio, John; Rettig, Arthur

    1994-01-01

    Attempts by sports medicine professionals to return high school athletes with hand and wrist injuries to competition quickly and safely have been the source of confusion and debate on many playing fields around the country. In addition to the differing views regarding the appropriateness of playing cast usage in high school football, a debate exists among sports medicine professionals as to which material is best suited for playing cast construction. Materials used in playing cast construction should be hard enough to provide sufficient stabilization to the injured area and include adequate padding to absorb blunt impact forces. The purpose of the biomechanical portion of this investigation was to attempt to determine the most appropriate materials for use in constructing playing casts for the hand and wrist by assessing different materials for: 1) hardness using a Shore durometer, and 2) ability to absorb impact using a force platform. Results revealed that RTV11 and Scotchcast were the “least hard” of the underlying casting materials and that Temper Stick foam greatly increased the ability of RTV11 to absorb impact. Assessment of the mechanical properties of playing cast materials and review of current developments in high school football rules are used to aid practitioners in choosing the most appropriate materials for playing cast construction. ImagesFig 1.Fig 2.Fig 3. PMID:16558257

  6. Effect of adhesive primers on bonding strength of heat cure denture base resin to cast titanium and cobalt-chromium alloy

    PubMed Central

    Kim, Su-Sung; Yang, Hong-So; Park, Sang-Won; Lim, Hyun-Pil

    2009-01-01

    STATEMENT OF PROBLEM The poor chemical bonding of a denture base resin to cast titanium framework often introduces adhesive failure and increases microleakage. PURPOSE This study evaluated the shear bond strengths of a heat cure denture base resin to commercially pure titanium, Ti-6Al-4V alloy and a cobalt-chromium alloy using two adhesive primers. MATERIAL AND METHODS Disks of commercially pure titanium, Ti-6Al-4V alloy and a cobalt-chromium alloy were cast. Specimens without the primer were also prepared and used as the controls. The shear bond strengths were measured on a screw-driven universal testing machine. RESULTS The primers significantly (P < .05) improved the shear bond strengths of the heat cure resin to all metals. However, the specimens primed with the Alloy primer® (MDP monomer) showed higher bond strength than those primed with the MR bond® (MAC-10 monomer) on titanium. Only adhesive failure was observed at the metal-resin interface in the non-primed specimens, while the primed specimens showed mixed failure of adhesive and cohesive failure. CONCLUSIONS The use of appropriate adhesive metal primers makes it possible not only to eliminate the need for surface preparation of the metal framework before applying the heat cure resins, but also reduce the need for retentive devices on the metal substructure. In particular, the Alloy primer®, which contains the phosphoric acid monomer, MDP, might be clinically more acceptable for bonding a heat cure resin to titanium than a MR bond®, which contains the carboxylic acid monomer, MAC-10. PMID:21165254

  7. CASTING METHOD AND APPARATUS

    DOEpatents

    Gray, C.F.; Thompson, R.H.

    1958-10-01

    An improved apparatus for the melting and casting of uranium is described. A vacuum chamber is positioned over the casting mold and connected thereto, and a rod to pierce the oxide skin of the molten uranium is fitted into the bottom of the melting chamber. The entire apparatus is surrounded by a jacket, and operations are conducted under a vacuum. The improvement in this apparatus lies in the fact that the top of the melting chamber is fitted with a plunger which allows squeezing of the oxide skin to force out any molten uranium remaining after the skin has been broken and the molten charge has been cast.

  8. CENTRIFUGAL CASTING MACHINE

    DOEpatents

    Shuck, A.B.

    1958-04-01

    A device is described that is specifically designed to cast uraniumn fuel rods in a vacuunn, in order to obtain flawless, nonoxidized castings which subsequently require a maximum of machining or wastage of the expensive processed material. A chamber surrounded with heating elements is connected to the molds, and the entire apparatus is housed in an airtight container. A charge of uranium is placed in the chamber, heated, then is allowed to flow into the molds While being rotated. Water circulating through passages in the molds chills the casting to form a fine grained fuel rod in nearly finished form.

  9. Roll Casting of Aluminum Alloy Clad Strip

    SciTech Connect

    Nakamura, R.; Tsuge, H.; Haga, T.; Watari, H.; Kumai, S.

    2011-01-17

    Casting of aluminum alloy three layers of clad strip was tried using the two sets of twin roll casters, and effects of the casting parameters on the cladding conditions were investigated. One twin roll caster was mounted on the other twin roll caster. Base strip was 8079 aluminum alloy and overlay strips were 6022 aluminum alloy. Effects of roll-load of upper and lower casters and melt temperature of the lower caster were investigated. When the roll-load of the upper and lower caster was large enough, the overlay strip could be solidified and be connected. The overlay strip could be connected when the melt of the overlay strip cast by the lower caster was low enough. Sound three layers of clad strip could be cast by proper conditions.

  10. Mathematical Modeling of Surface Roughness of Castings Produced Using ZCast Direct Metal Casting

    NASA Astrophysics Data System (ADS)

    Chhabra, M.; Singh, R.

    2015-04-01

    Aim of this investigation is to develop a mathematical model for predicting surface roughness of castings produced using ZCast process by employing Buckingham's π-theorem. A relationship has been proposed between surface roughness of castings and shell wall thickness of the shell moulds fabricated using 3D printer. Based on model, experiments were performed to obtain the surface roughness of aluminium, brass and copper castings produced using ZCast process based on 3D printing technique. Based on experimental data, three best fitted third-degree polynomial equations have been established for predicting the surface roughness of castings. The predicted surface roughness values were then calculated using established best fitted equations. An error analysis was performed to compare the experimental and predicted data. The average prediction errors obtained for aluminium, brass and copper castings are 10.6, 2.43 and 3.12 % respectively. The obtained average surface roughness (experimental and predicted) values of castings produced are acceptable with the sand cast surface roughness values range (6.25-25 µm).

  11. Method of casting aerogels

    DOEpatents

    Poco, J.F.

    1993-09-07

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm[sup 3] to 0.6 g/cm[sup 3]. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of aerogel which occurs during the drying step of supercritical extraction of solvent. 2 figures.

  12. Method of casting aerogels

    DOEpatents

    Poco, John F.

    1993-01-01

    The invention describes a method for making monolithic castings of transparent silica aerogel with densities in the range from 0.001 g/cm.sup.3 to 0.6 g/cm.sup.3. Various shapes of aerogels are cast in flexible polymer molds which facilitate removal and eliminate irregular surfaces. Mold dimensions are preselected to account for shrinkage of alcogel which occurs during the drying step of supercritical extraction of solvent.

  13. Casting Characteristics of Aluminum Die Casting Alloys

    SciTech Connect

    Makhlouf M. Makhlouf; Diran Apelian

    2002-02-05

    The research program investigates the casting characteristics of selected aluminum die casting alloys. Specifically, the alloys' tendencies towards die soldering and sludge formation, and the alloys' fluidity and machinability are evaluated. It was found that: When the Fe and Mn contents of the alloy are low; caution has to be taken against possible die soldering. When the alloy has a high sludge factor, particularly a high level of Fe, measures must be taken to prevent the formation of large hardspots. For this kind of alloy, the Fe content should be kept at its lowest allowable level and the Mn content should be at its highest possible level. If there are problems in die filling, measures other than changing the alloy chemistry need to be considered first. In terms of alloy chemistry, the elements that form high temperature compounds must be kept at their lowest allowable levels. The alloys should not have machining problems when appropriate machining techniques and machining parameters are used.

  14. Predicting Pattern Tooling and Casting Dimensions for Investment Casting - Phase II

    SciTech Connect

    Sabau, Adrian S

    2005-09-01

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The wax patterns are used to create a ceramic shell by the application of a series of ceramic coatings, and the alloy is cast into the dewaxed shell mold (Fig. 1.1). However, the complexity of shape and the close dimensional tolerances required in the final casting make it difficult to determine tooling dimensions. The final linear dimension of the casting depends on the cumulative effects of the linear expansions or contractions in each step of the investment casting process (Fig. 1.2). In most cases, the mold geometry or cores restrict the shrinkage of the pattern or the cast part, and the final casting dimensions may be affected by time-dependent processes such as viscoelastic deformation of the wax, and viscoplastic creep and plastic deformations of the shell and alloy. The pattern die is often reworked several times to produce castings whose dimensions are within acceptable tolerances. To date, investment casting technology has been based on hands-on training and experience. Technical literature is limited to experimental, phenomenological studies aimed at obtaining empirical correlations for quick and easy application in industry. The goal of this project was to predict casting dimensions for investment castings in order to meet blueprint nominal during the first casting run. Several interactions have to be considered in a coupled manner to determine the shrinkage factors: these are the die-wax, wax-shell, and shell-alloy interactions (as illustrated in Fig. 1.3). In this work, the deformations of the die-wax and shell-alloy systems were considered in a coupled manner, while the coupled deformation of the wax-shell system was not considered. Future work is needed in order to

  15. (Continuous casting 1985)

    SciTech Connect

    Wilde, R.A.

    1985-06-12

    The report covers the Continuous Casting '85 Conference including informal discussions with conference attendees. In general, the papers presented at the conference concerned an overview of continuous steel casting worldwide, state-of-the-art aspects of steel continuous casting technology including caster startup problems, modifications, control system strategies, energy use profiles, quality control aspects, steel chemistry control, refractories, operational aspects of continuous casters, etc. No papers were presented in the development of thin section or thin strip casting of steel. Informal discussions were held with several conference attendees including (1) Bernard Trentini, Executive Director of the Association Technique De La Siderurgie Francaise in Paris, France (similar to the American Iron and Steel Institute); (2) Dr. Wolfgang Reichelt and Dr. Peter Voss-Spilker both of Mannesmann Demag Huttentechnik -a continuous casting and other steel making machine builder in-lieu of meeting at their plant in Duisburg, FRG on May 31; (3) Ewan C. Hewitt of Devote McKee Corp., Sheffield, England; (4) Wilfried Heinemann, head of R D Dept. at Concast Standard AG in Zurich, Switzerland; and (5) Hideo Ueno, engineer of melting section, Mitsubishi Steel Mfg. Co. Ltd, Tokyo Japan. A visit was made to the Teesside Laboratories of British Steel Corp. for discussions of their thin section casting research program in particular and R D program in general.

  16. Salvaged castings and methods of salvaging castings with defective cast cooling bumps

    DOEpatents

    Johnson, Robert Alan; Schaeffer, Jon Conrad; Lee, Ching-Pang; Abuaf, Nesim; Hasz, Wayne Charles

    2002-01-01

    Castings for gas turbine parts exposed on one side to a high-temperature fluid medium have cast-in bumps on an opposite cooling surface side to enhance heat transfer. Areas on the cooling surface having defectively cast bumps, i.e., missing or partially formed bumps during casting, are coated with a braze alloy and cooling enhancement material to salvage the part.

  17. Guided Photoluminescence from Integrated Carbon-Nanotube-Based Optical Waveguides.

    PubMed

    Bodiou, Loïc; Gu, Qingyuan; Guézo, Maud; Delcourt, Enguerran; Batté, Thomas; Lemaitre, Jonathan; Lorrain, Nathalie; Guendouz, Mohammed; Folliot, Hervé; Charrier, Joël; Mistry, Kevin S; Blackburn, Jeffrey L; Doualan, Jean-Louis; Braud, Alain; Camy, Patrice

    2015-10-28

    Thin films and ridge waveguides based on large-diameter semiconducting single-wall carbon nanotubes (s-SWCNTs) dispersed in a polyfluorene derivative are fabricated and optically characterized. Ridge waveguides are designed with appropriate dimensions for single-mode propagation at 1550 nm. Using multimode ridge waveguides, guided s-SWCNT photoluminescence is demonstrated for the first time in the near-infrared telecommunications window. PMID:26350035

  18. Steel castings by the electroslag casting technique. [CF8M

    SciTech Connect

    Sikka, V.K.; Mitchell, A.

    1984-01-01

    ELectroslag casting facilities in Canada and the United States were reviewed. Several valve body castings of 2-1/4 Cr-1 Mo, 9 Cr-1 Mo, and 18% Cr-8% Ni(Mo) steels were made at the University of British Columbia facility. These castings were examined for surface finish, chemical segregation, and macrostructure in the as-cast condition and after various heat treatments. Castings were subjected to tensile, Charpy impact, and creep testing. Results of these tests were compared with similar data on wrought material and sand castings.

  19. 3D stress simulation and parameter design during twin-roll casting of 304 stainless steel based on the Anand model

    NASA Astrophysics Data System (ADS)

    Guo, Jing; Liu, Yuan-yuan; Liu, Li-gang; Zhang, Yue; Yang, Qing-xiang

    2014-07-01

    This study first investigated cracks on the surface of an actual steel strip. Formulating the Anand model in ANSYS software, we then simulated the stress field in the molten pool of type 304 stainless steel during the twin-roll casting process. Parameters affecting the stress distribution in the molten pool were analyzed in detail and optimized. After twin-roll casting, a large number of transgranular and intergranular cracks resided on the surface of the thin steel strip, and followed a tortuous path. In the molten pool, stress was enhanced at the exit and at the roller contact positions. The stress at the exit decreased with increasing casting speed and pouring temperature. To ensure high quality of the fabricated strips, the casting speed and pouring temperature should be controlled above 0.7 m/s and 1520°C, respectively.

  20. Evaluation and improvement in the accuracy of a charge-coupled-device-based pyrometer for temperature field measurements of continuous casting billets

    NASA Astrophysics Data System (ADS)

    Bai, Haicheng; Xie, Zhi; Zhang, Yuzhong; Hu, Zhenwei

    2013-06-01

    This paper presents a radiometric high-temperature field measurement model based on a charge-coupled-device (CCD). According to the model, an intelligent CCD pyrometer with a digital signal processor as the core is developed and its non-uniformity correction algorithm for reducing the differences in accuracy between individual pixel sensors is established. By means of self-adaptive adjustment for the light-integration time, the dynamic range of the CCD is extended and its accuracy in low-temperature range is improved. The non-uniformity correction algorithm effectively reduces the accuracy differences between different pixel sensors. The performance of the system is evaluated through a blackbody furnace and an integrating sphere, the results of which show that the dynamic range of 400 K is obtained and the accuracy in low temperature range is increased by 7 times compared with the traditional method based on the fixed light-integration time. In addition, the differences of accuracy between the on-axis pixel and the most peripheral pixels are decreased from 19.1 K to 2.8 K. Therefore, this CCD pyrometer ensures that the measuring results of all pixels tend to be equal-accuracy distribution across the entire measuring ranges. This pyrometric system has been successfully applied to the temperature field measurements in continuous casting billets.

  1. Tensile properties of as-cast iron-aluminide alloys

    SciTech Connect

    Viswanathan, S.; McKamey, C.G.; Maziasz, P.J.

    1995-01-01

    Room-temperature tensile properties of as-cast Fe{sub 3}Al-based FA-129 alloy were investigated. Tensile properties were obtained in the as-cast condition in air, oxygen, and water-vapor environments, and after homogenization at 700, 900, and 1200{degrees}C. Transmission electron microscopy (MM) was used to characterize ordered phases and dislocation structure, and optical metallography and scanning electron microscopy (SEM) were used to characterize the grain microstructure and fracture morphology. Tensile properties in the as-cast condition exhibited an environmental effect; tensile ductilities in oxygen atmosphere were greater than those obtained in laboratory air. Homogenized samples of FA-129 alloy exhibited almost twice the ductility found in the as-cast condition. Microstructural characterization of the homogenized samples and comparison of the as-cast and homogenized microstructures provided clues that helped to explain the poor ductility in the as-cast state.

  2. Efficient ray casting with LF-Minmax map in CUDA

    NASA Astrophysics Data System (ADS)

    Choi, Jae

    2011-03-01

    Ray casting is the most frequently used algorithm in direct volume rendering for displaying medical data, although it is computationally very expensive. Recent hardware improvements have allowed ray casting to be used in real-time, however, there is room for performance gains to take advantage of the recent development of general-purpose graphical processing units (GPU). The purpose of this paper is to implement the volume ray casting with the Compute Unified Device Architecture (CUDA) to obtain higher rendering performance. The experimental results show that the new algorithm is up to 15 times faster than the conventional CPU-based ray casting algorithm.

  3. A system for digital reconstruction of gypsum dental casts.

    PubMed

    Goshtasby, A A; Nambala, S; deRijk, W G; Campbell, S D

    1997-10-01

    A range scanner is developed that can scan a gypsum dental cast and reconstruct the cast digitally for display and storage purposes. The scanner is based on subtractive light and computes the range values using optical triangulation. A fiducial marker is introduced that, when attached to a dental cast at the time of image acquisition, makes it possible to integrate multiview range images of the cast without image registration. A method for calibrating the scanner is described and experimental results showing the accuracy of the scanner are presented. PMID:9368122

  4. The potential of centrifugal casting for the production of near net shape uranium parts

    SciTech Connect

    Robertson, E.

    1993-09-01

    This report was written to provide a detailed summary of a literature survey on the near net shape casting process of centrifugal casting. Centrifugal casting is one potential casting method which could satisfy the requirements of the LANL program titled Near Net Shape Casting of Uranium for Reduced Environmental, Safety and Health Impact. In this report, centrifugal casting techniques are reviewed and an assessment of the ability to achieve the near net shape and waste minimization goals of the LANL program by using these techniques is made. Based upon the literature reviewed, it is concluded that if properly modified for operation within a vacuum, vertical or horizontal centrifugation could be used to safely cast uranium for the production of hollow, cylindrical parts. However, for the production of components of geometries other than hollow tubes, vertical centrifugation could be combined with other casting methods such as semi-permanent mold or investment casting.

  5. CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CAST FLOOR WITH VIEW OF TORPEDO LADLE (BENEATH CAST FLOOR) AND KEEPERS OF THE CAST HOUSE FLOOR, S.L. KIMBROUGH AND DAVID HOLMES. - U.S. Steel, Fairfield Works, Blast Furnace No. 8, North of Valley Road, West of Ensley-Pleasant Grove Road, Fairfield, Jefferson County, AL

  6. Method for casting polyethylene pipe

    NASA Technical Reports Server (NTRS)

    Elam, R. M., Jr.

    1973-01-01

    Short lengths of 7-cm ID polyethylene pipe are cast in a mold which has a core made of room-temperature-vulcanizable (RTV) silicone. Core expands during casting and shrinks on cooling to allow for contraction of the polyethylene.

  7. Three-dimensional registration of synchrotron radiation-based micro-computed tomography images with advanced laboratory micro-computed tomography data from murine kidney casts

    NASA Astrophysics Data System (ADS)

    Thalmann, Peter; Hieber, Simone E.; Schulz, Georg; Deyhle, Hans; Khimchenko, Anna; Kurtcuoglu, Vartan; Olgac, Ufuk; Marmaras, Anastasios; Kuo, Willy; Meyer, Eric P.; Beckmann, Felix; Herzen, Julia; Ehrbar, Stefanie; Müller, Bert

    2014-09-01

    Malfunction of oxygen regulation in kidney and liver may lead to the pathogenesis of chronic diseases. The underlying mechanisms are poorly understood. In kidney, it is hypothesized that renal gas shunting from arteries to veins eliminates excess oxygen. Such shunting is highly dependent on the structure of the renal vascular network. The vascular tree has so far not been quantified under maintenance of its connectivity as three-dimensional imaging of the vessel tree down to the smallest capillaries, which in mouse model are smaller than 5 μm in diameter, is a challenging task. An established protocol uses corrosion casts and applies synchrotron radiation-based micro-computed tomography (SRμCT), which provides the desired spatial resolution with the necessary contrast. However, SRμCT is expensive and beamtime access is limited. We show here that measurements with a phoenix nanotomrm (General Electric, Wunstorf, Germany) can provide comparable results to those obtained with SRμCT, except for regions with small vessel structures, where the signal-to-noise level was significantly reduced. For this purpose the nanotom®m measurement was compared with its corresponding measurement acquired at the beamline P05 at PETRA III at DESY, Hamburg, Germany.

  8. Informing Selection of Nanomaterial Concentrations for ToxCast In Vitro Testing based on Occupational Exposure Potential

    EPA Science Inventory

    Little justification is generally provided for selection of in vitro assay testing concentrations for engineered nanomaterials (ENMs). Selection of concentration levels for hazard evaluation based on real-world exposure scenarios is desirable. We reviewed published ENM concentr...

  9. Correlation between macroscopic porosity location and liquid metal pressure in centrifugal casting technique.

    PubMed

    Vaidyanathan, T K; Schulman, A; Nielsen, J P; Shalita, S

    1981-01-01

    Radiographic analysis of uniform cylindrical castings fabricated by the centrifugal casting technique has revealed that the macroscopic porosity is dependent on the location of the sprue attachment to the casting. This is attributed to the significant pressure gradient associated with the centrifugal casting technique. The pressure gradient results in different heat transfer rates at portions of the castings near and away from the free surface of the button. Consequently, the macroscopic porosity is invariably at portions of the casting close to the free surface of the button. In addition, some optimized sprue-reservoir combinations could be predicted and proved, based on this pressure gradient concept. PMID:7002971

  10. Casting Of Multilayer Ceramic Tapes

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1991-01-01

    Procedure for casting thin, multilayer ceramic membranes, commonly called tapes, involves centrifugal casting at accelerations of 1,800 to 2,000 times normal gravitational acceleration. Layers of tape cast one at a time on top of any previous layer or layers. Each layer cast from slurry of ground ceramic suspended in mixture of solvents, binders, and other components. Used in capacitors, fuel cells, and electrolytic separation of oxygen from air.

  11. Advanced Pattern Material for Investment Casting Applications

    SciTech Connect

    F. Douglas Neece Neil Chaudhry

    2006-02-08

    Cleveland Tool and Machine (CTM) of Cleveland, Ohio in conjunction with Harrington Product Development Center (HPDC) of Cincinnati, Ohio have developed an advanced, dimensionally accurate, temperature-stable, energy-efficient and cost-effective material and process to manufacture patterns for the investment casting industry. In the proposed technology, FOPAT (aFOam PATtern material) has been developed which is especially compatible with the investment casting process and offers the following advantages: increased dimensional accuracy; increased temperature stability; lower cost per pattern; less energy consumption per pattern; decreased cost of pattern making equipment; decreased tooling cost; increased casting yield. The present method for investment casting is "the lost wax" process, which is exactly that, the use of wax as a pattern material, which is then melted out or "lost" from the ceramic shell. The molten metal is then poured into the ceramic shell to produce a metal casting. This process goes back thousands of years and while there have been improvements in the wax and processing technology, the material is basically the same, wax. The proposed technology is based upon an established industrial process of "Reaction Injection Molding" (RIM) where two components react when mixed and then "molded" to form a part. The proposed technology has been modified and improved with the needs of investment casting in mind. A proprietary mix of components has been formulated which react and expand to form a foam-like product. The result is an investment casting pattern with smooth surface finish and excellent dimensional predictability along with the other key benefits listed above.

  12. Mix/Cast Contamination Control

    NASA Technical Reports Server (NTRS)

    Wallentine, M.

    2005-01-01

    Presented is a training handbook for Mix/Cast Contamination Control; a part of a series of training courses to qualify access to Mix/Cast facilities. Contents: List Contamination Control Requirements; Identify foreign objects debris (FOD), Control Areas and their guidelines; Describe environmental monitoring; List Contamination Control Initiatives; Describe concern for Controlled Materials; Identify FOD Controlled Areas in Mix/Cast.

  13. Fast perspective volume ray casting method using GPU-based acceleration techniques for translucency rendering in 3D endoluminal CT colonography.

    PubMed

    Lee, Taek-Hee; Lee, Jeongjin; Lee, Ho; Kye, Heewon; Shin, Yeong Gil; Kim, Soo Hong

    2009-08-01

    Recent advances in graphics processing unit (GPU) have enabled direct volume rendering at interactive rates. However, although perspective volume rendering for opaque isosurface is rapidly performed using conventional GPU-based method, perspective volume rendering for non-opaque volume such as translucency rendering is still slow. In this paper, we propose an efficient GPU-based acceleration technique of fast perspective volume ray casting for translucency rendering in computed tomography (CT) colonography. The empty space searching step is separated from the shading and compositing steps, and they are divided into separate processing passes in the GPU. Using this multi-pass acceleration, empty space leaping is performed exactly at the voxel level rather than at the block level, so that the efficiency of empty space leaping is maximized for colon data set, which has many curved or narrow regions. In addition, the numbers of shading and compositing steps are fixed, and additional empty space leapings between colon walls are performed to increase computational efficiency further near the haustral folds. Experiments were performed to illustrate the efficiency of the proposed scheme compared with the conventional GPU-based method, which has been known to be the fastest algorithm. The experimental results showed that the rendering speed of our method was 7.72fps for translucency rendering of 1024x1024 colonoscopy image, which was about 3.54 times faster than that of the conventional method. Since our method performed the fully optimized empty space leaping for any kind of colon inner shapes, the frame-rate variations of our method were about two times smaller than that of the conventional method to guarantee smooth navigation. The proposed method could be successfully applied to help diagnose colon cancer using translucency rendering in virtual colonoscopy. PMID:19541296

  14. Casting and Angling.

    ERIC Educational Resources Information Center

    Little, Mildred J.; Bunting, Camille

    The self-contained packet contains background information, lesson plans, 15 transparency and student handout masters, drills and games, 2 objective examinations, and references for teaching a 15-day unit on casting and angling to junior high and senior high school students, either as part of a regular physical education program or as a club…

  15. Extrusion cast explosive

    DOEpatents

    Scribner, Kenneth J.

    1985-01-01

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants.

  16. Hair Casts or Pseudonits

    PubMed Central

    França, Katlein; Villa, Ricardo Tadeu; Silva, Isabella Rezende; de Carvalho, Cristine Almeida; Bedin, Valcinir

    2011-01-01

    Hair casts or pseudonits are thin, elongated, cylindrical concretions that encircle the hair shaft and can be easily dislodged. A case of pseudonits in a 9-year-old girl is reported. Though not unusual, false diagnoses are common. PMID:22223977

  17. Casting and Angling.

    ERIC Educational Resources Information Center

    Smith, Julian W.

    As part of a series of books and pamphlets on outdoor education, this manual consists of easy-to-follow instructions for fishing activities dealing with casting and angling. The manual may be used as a part of the regular physical education program in schools and colleges or as a club activity for the accomplished weekend fisherman or the…

  18. Evaluation of cast creep occurring during simulated clubfoot correction.

    PubMed

    Cohen, Tamara L; Altiok, Haluk; Wang, Mei; McGrady, Linda M; Krzak, Joseph; Graf, Adam; Tarima, Sergey; Smith, Peter A; Harris, Gerald F

    2013-08-01

    The Ponseti method is a widely accepted and highly successful conservative treatment of pediatric clubfoot involving weekly manipulations and cast applications. Qualitative assessments have indicated the potential success of the technique with cast materials other than standard plaster of Paris. However, guidelines for clubfoot correction based on the mechanical response of these materials have yet to be investigated. The current study sought to characterize and compare the ability of three standard cast materials to maintain the Ponseti-corrected foot position by evaluating cast creep response. A dynamic cast testing device, built to model clubfoot correction, was wrapped in plaster of Paris, semi-rigid fiberglass, and rigid fiberglass. Three-dimensional motion responses to two joint stiffnesses were recorded. Rotational creep displacement and linearity of the limb-cast composite were analyzed. Minimal change in position over time was found for all materials. Among cast materials, the rotational creep displacement was significantly different (p < 0.0001). The most creep displacement occurred in the plaster of Paris (2.0°), then the semi-rigid fiberglass (1.0°), and then the rigid fiberglass (0.4°). Torque magnitude did not affect creep displacement response. Analysis of normalized rotation showed quasi-linear viscoelastic behavior. This study provided a mechanical evaluation of cast material performance as used for clubfoot correction. Creep displacement dependence on cast material and insensitivity to torque were discovered. This information may provide a quantitative and mechanical basis for future innovations for clubfoot care. PMID:23636764

  19. Numerical study of porosity in titanium dental castings.

    PubMed

    Wu, M; Sahm, P R; Augthun, M; Spiekermann, H; Schädlich-Stubenrauch, J

    1999-09-01

    A commercial software package, MAGMASOFT (MAGMA Giessereitechnologie GmbH, Aachen, Germany), was used to study shrinkage and gas porosity in titanium dental castings. A geometrical model for two simplified tooth crowns connected by a connector bar was created. Both mold filling and solidification of this casting model were numerically simulated. Shrinkage porosity was quantitatively predicted by means of a built-in feeding criterion. The risk of gas pore formation was investigated using the numerical filling and solidification results. The results of the numerical simulations were compared with experiments, which were carried out on a centrifugal casting machine with an investment block mold. The block mold was made of SiO2 based slurry with a 1 mm thick Zr2 face coat to reduce metal-mold reactions. Both melting and casting were carried out under protective argon (40 kPa). The finished castings were sectioned and the shrinkage porosity determined. The experimentally determined shrinkage porosity coincided with the predicted numerical simulation results. No apparent gas porosity was found in these model castings. Several running and gating systems for the above model casting were numerically simulated. An optimized running and gating system design was then experimentally cast, which resulted in porosity-free castings. PMID:15348102

  20. Enrichment of large-diameter semiconducting SWCNTs by polyfluorene extraction for high network density thin film transistors

    NASA Astrophysics Data System (ADS)

    Ding, Jianfu; Li, Zhao; Lefebvre, Jacques; Cheng, Fuyong; Dubey, Girjesh; Zou, Shan; Finnie, Paul; Hrdina, Amy; Scoles, Ludmila; Lopinski, Gregory P.; Kingston, Christopher T.; Simard, Benoit; Malenfant, Patrick R. L.

    2014-01-01

    a narrow chirality and diameter distribution dominated by the (10,9) species with d = 1.29 nm. The enriched sc-SWCNTs allow a simple drop-casting method to form a dense nanotube network on SiO2/Si substrates, leading to thin film transistors (TFTs) with an average mobility of 27 cm2 V-1 s-1 and an average on/off current ratio of 1.8 × 106 when considering all 25 devices having 25 μm channel length prepared on a single chip. The results presented herein demonstrate how an easily scalable technique provides large-diameter sc-SWCNTs with high purity, further enabling the best TFT performance reported to date for conjugated polymer enriched sc-SWCNTs.A systematic study on the use of 9,9-dialkylfluorene homopolymers (PFs) for large-diameter semiconducting (sc-) single-walled carbon nanotube (SWCNT) enrichment is the focus of this report. The enrichment is based on a simple three-step extraction process: (1) dispersion of as-produced SWCNTs in a PF solution; (2) centrifugation at a low speed to separate the enriched sc-tubes; (3) filtration to collect the enriched sc-SWCNTs and remove excess polymer. The effect of the extraction conditions on the purity and yield including molecular weight and alkyl side-chain length of the polymers, SWCNT concentration, and polymer/SWCNT ratio have been examined. It was observed that PFs with alkyl chain lengths of C10, C12, C14, and C18, all have an excellent capability to enrich laser-ablation sc-SWCNTs when their molecular weight is larger than ~10 000 Da. More detailed studies were therefore carried out with the C12 polymer, poly(9,9-di-n-dodecylfluorene), PFDD. It was found that a high polymer/SWCNT ratio leads to an enhanced yield but a reduced sc-purity. A ratio of 0.5-1.0 gives an excellent sc-purity and a yield of 5-10% in a single extraction as assessed by UV-vis-NIR absorption spectra. The yield can also be promoted by multiple extractions while maintaining high sc-purity. Mechanistic experiments involving time

  1. Computer cast blast modelling

    SciTech Connect

    Chung, S.; McGill, M.; Preece, D.S.

    1994-07-01

    Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. The more overburden removed by explosives, the less blasted material there is left to be transported with mechanical equipment, such as draglines and trucks. In order to optimize the percentage of rock that is cast, a higher powder factor than normal is required plus an initiation technique designed to produce a much greater degree of horizontal muck movement. This paper compares two blast models known as DMC (Distinct Motion Code) and SABREX (Scientific Approach to Breaking Rock with Explosives). DMC, applies discrete spherical elements interacted with the flow of explosive gases and the explicit time integration to track particle motion resulting from a blast. The input to this model includes multi-layer rock properties, and both loading geometry and explosives equation-of-state parameters. It enables the user to have a wide range of control over drill pattern and explosive loading design parameters. SABREX assumes that heave process is controlled by the explosive gases which determines the velocity and time of initial movement of blocks within the burden, and then tracks the motion of the blocks until they come to a rest. In order to reduce computing time, the in-flight collisions of blocks are not considered and the motion of the first row is made to limit the motion of subsequent rows. Although modelling a blast is a complex task, the DMC can perform a blast simulation in 0.5 hours on the SUN SPARCstation 10--41 while the new SABREX 3.5 produces results of a cast blast in ten seconds on a 486-PC computer. Predicted percentage of cast and face velocities from both computer codes compare well with the measured results from a full scale cast blast.

  2. Precision cast vs. wrought superalloys

    NASA Technical Reports Server (NTRS)

    Tien, J. K.; Borofka, J. C.; Casey, M. E.

    1986-01-01

    While cast polycrystalline superalloys recommend themselves in virtue of better 'buy-to-fly' ratios and higher strengthening gamma-prime volume fractions than those of wrought superalloys, the expansion of their use into such critical superalloy applications as gas turbine hot section components has been slowed by insufficient casting process opportunities for microstructural control. Attention is presently drawn, however, to casting process developments facilitating the production of defect-tolerant superalloy castings having improved fracture reliability. Integrally bladed turbine wheel and thin-walled turbine exhaust case near-net-shape castings have been produced by these means.

  3. A New Method Based on the F-Curve for Characterizing Fluid Flow in Continuous Casting Tundishes

    NASA Astrophysics Data System (ADS)

    Li, Dongxia; Cui, Heng; Liu, Yang; Tian, Enhua; Du, Jianxin

    2016-04-01

    "Combined Model" is often applied to characterize the fluid flow in tundishes. There are different ways to manage the calculation of this model, while the most recently used is introduced by SAHAI and EMI. But this approach may lead to incorrect results in some special cases. In this paper, a new method based on the F-Curve is proposed to analyze the fluid flow in tundishes, and the relationship between E-Curve and F-Curve is concerned. In the end, their application to tundish fluid flow has been outlined. The dead volume calculated by the new method is much close to the results of dye experiment and the numerical simulation.

  4. Spray casting project final report

    SciTech Connect

    Churnetski, S.R.; Thompson, J.E.

    1996-08-01

    Lockheed Martin Energy Systems, Inc. (Energy Systems), along with other participating organizations, has been exploring the feasibility of spray casting depleted uranium (DU) to near-net shape as a waste minimization effort. Although this technology would be useful in a variety of applications where DU was the material of choice, this effort was aimed primarily at gamma-shielding components for use in storage and transportation canisters for high-level radioactive waste, particularly in the Multipurpose Canister (MPC) application. In addition to the waste-minimization benefits, spray casting would simplify the manufacturing process by allowing the shielding components for MPC to be produced as a single component, as opposed to multiple components with many fabrication and assembly steps. In earlier experiments, surrogate materials were used to simulate the properties (specifically reactivity and density) of DU. Based on the positive results from those studies, the project participants decided that further evaluation of the issues and concerns that would accompany spraying DU was warranted. That evaluation occupied substantially all of Fiscal Year 1995, yielding conceptual designs for both an intermediate facility and a production facility and their associated engineering estimates. An intermediate facility was included in this study to allow further technology development in spraying DU. Although spraying DU to near-net shape seems to be feasible, a number of technical, engineering, and safety issues would need to be evaluated before proceeding with a production facility. This report is intended to document the results from the spray-casting project and to provide information needed by anyone interested in proceeding to the next step.

  5. AMCC casting development, volume 2

    NASA Technical Reports Server (NTRS)

    1995-01-01

    PCC successfully cast and performed nondestructive testing, FPI and x-ray, on seventeen AMCC castings. Destructive testing, lab analysis and chemical milling, was performed on eleven of the castings and the remaining six castings were shipped to NASA or Aerojet. Two of the six castings shipped, lots 015 and 016, were fully processed per blueprint requirements. PCC has fully developed the gating and processing parameters of this part and feels the part could be implemented into production, after four more castings have been completed to ensure the repeatability of the process. The AMCC casting has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or thermal gradient control. This method of setting up thermal gradients in the casting during solidification represents a significant process improvement for PCC and has been successfully implemented on other programs. The alloy, JBK75, is a relatively new alloy in the investment casting arena and required our engineering staff to learn the gating, processing, and dimensional characteristics of the material.

  6. A new approach to the weldability of nickel-base As-cast and power metallurgy superalloys

    SciTech Connect

    Haafkens, M.H.; Matthey, J.H.G.

    1982-11-01

    The repair of nickel-base superalloys such as those used in the first and second stages of the rotating sections of a gas turbine is examined. Welding is affected by stress and temperature levels of the blade, wall thickness, and material composition. Steps to achieve crack-free welds include preheating above 600C (1112F) for GTA and plasma arc welding and above 900C (1652F) for EB welding. It is concluded that crack formation can be prevented by controlling the cooling rate during welding; that hardness measurements provide useful results for crack-free welding using GTA, plasma, friction, and electron beams; and that small differences in chemical composition and homogeneity can have a decisive effect on weld behavior.

  7. Efficient dipole-dipole coupling of Mott-Wannier and Frenkel excitons in (Ga,In)N quantum well/polyfluorene semiconductor heterostructures

    NASA Astrophysics Data System (ADS)

    Itskos, G.; Heliotis, G.; Lagoudakis, P. G.; Lupton, J.; Barradas, N. P.; Alves, E.; Pereira, S.; Watson, I. M.; Dawson, M. D.; Feldmann, J.; Murray, R.; Bradley, D. D. C.

    2007-07-01

    We investigate interactions between Mott-Wannier (MW) and Frenkel excitons in a family of hybrid structures consisting of thin organic (polyfluorene) films placed in close proximity (systematically adjusted by GaN cap layer thickness) to single inorganic [(Ga,In)N/GaN] quantum wells (QWs). Characterization of the QW structures using Rutherford backscattering spectrometry and atomic force microscopy allows direct measurement of the thickness and the morphology of the GaN cap layers. Time-resolved photoluminescence experiments in the 8-75K temperature range confirm our earlier demonstration that nonradiative energy transfer can occur between inorganic and organic semiconductors. We assign the transfer mechanism to resonant Förster (dipole-dipole) coupling between MW exciton energy donors and Frenkel exciton energy acceptors and at 15K we find transfer efficiencies of up to 43%. The dependence of the energy transfer rate on the distance R between the inorganic QW donor dipole and organic film acceptor dipole indicates that a plane-plane interaction, characterized by a 1/R2 variation, best describes the situation found in our structures.

  8. Heat Transfer Model of Directional Solidification by LMC Process for Superalloy Casting Based on Finite Element Method

    NASA Astrophysics Data System (ADS)

    Cao, Liu; Liao, Dunming; Lu, Yuzhang; Chen, Tao

    2016-09-01

    With the rapid development of the aviation industry, the turbine blade, a critical component of the aeronautical engine, has come to be widely produced by liquid-metal cooling (LMC) process. A temperature- and time-dependent heat transfer coefficient was used to represent the heat convection between the shell and the cooling liquid, and an improved Monte Carlo ray-tracing approach was adopted to handle the boundary of radiation heat transfer. Unstructured mesh was used to fit the irregular shell boundary, and the heat transfer model of directional solidification by LMC process based on finite element method (FEM) was established. The concept of local matrix was here proposed to guarantee computational efficiency. The pouring experiments of directional solidification by LMC process were carried out, then simulation and experimental results were compared here. The accuracy of the heat transfer model was validated by the cooling curves and grain morphology, and the maximum relative error between simulation and experimental cooling curve was 2 pct. The withdrawal rate showed an important influence on the shape of solidification interface, and stray grain is liable to be generated on the bottom of platform at an excessive withdrawal rate.

  9. Heat Transfer Model of Directional Solidification by LMC Process for Superalloy Casting Based on Finite Element Method

    NASA Astrophysics Data System (ADS)

    Cao, Liu; Liao, Dunming; Lu, Yuzhang; Chen, Tao

    2016-06-01

    With the rapid development of the aviation industry, the turbine blade, a critical component of the aeronautical engine, has come to be widely produced by liquid-metal cooling (LMC) process. A temperature- and time-dependent heat transfer coefficient was used to represent the heat convection between the shell and the cooling liquid, and an improved Monte Carlo ray-tracing approach was adopted to handle the boundary of radiation heat transfer. Unstructured mesh was used to fit the irregular shell boundary, and the heat transfer model of directional solidification by LMC process based on finite element method (FEM) was established. The concept of local matrix was here proposed to guarantee computational efficiency. The pouring experiments of directional solidification by LMC process were carried out, then simulation and experimental results were compared here. The accuracy of the heat transfer model was validated by the cooling curves and grain morphology, and the maximum relative error between simulation and experimental cooling curve was 2 pct. The withdrawal rate showed an important influence on the shape of solidification interface, and stray grain is liable to be generated on the bottom of platform at an excessive withdrawal rate.

  10. SICS. A Sensor-Based In-Line Control System for the Surfaces of Continuously Cast Slabs

    SciTech Connect

    Chang, Tzyy-Shuh

    2013-09-23

    The Phase II project has been carried out in accordance to the proposed tasks and budget, based on the original and extended schedule. The R&D team designed and implemented the test unit for the full width coverage, installed the unit in a caster. The development work further included enhanced image processing, in-depth defect study and process control models. The function, operation, and maintenance of the SICS was thoroughly studied during the Phase II research. The experience indicates additional hardware and procedures are required to make the SICS a commercially ready product in operation and maintenance aspect. Such developments have been finished and the team is contacting potential customers for the first commercial installation of SICS. Additionally, OGT is exploring the possibility to team up with a US company that specializes in surface cleaning for slabs/blooms/billets such that the in-line surface inspection can be integrated with in-line surface clean up for the maximum benefit to the steel industry.

  11. Health/Science: Objectives Guide. Project CAST.

    ERIC Educational Resources Information Center

    Charles County Board of Education, La Plata, MD. Office of Special Education.

    The guide, one of a series of documents on Project CAST (Community and School Together), a community-based career education program for secondary special education students, presents a continuum of objectives in the areas of health and science which should be taught in grades 9-12 and which represent minimal competencies for independent living.…

  12. The Development of CaO-SiO2-B2O3-based Fluorine-Free Mold Flux for a Continuous Casting Process

    NASA Astrophysics Data System (ADS)

    Zhou, Lejun; Wang, Wanlin

    2016-05-01

    Designing and developing high-performance fluorine-free (F-free) mold flux has become a hot topic in steel continuous casting processes, with concerns of environment protection and energy saving. In conventional commercial mold flux, fluorine plays important roles on the properties as it works as a fluxing agent; however, it tends to cause serious environmental and health problems. In this paper, a new F-free mold flux based on the CaO-SiO2-B2O3 slag system has been introduced through summarizing previous works. The melting temperature range of F-free mold flux decreases with the addition of Na2O/Li2O and B2O3; the viscosity and heat flux decrease with the increase of basicity and Na2O/Li2O, as well as the decrease of B2O3 contents. Also, the crystallization temperatures of F-free mold fluxes increase with the increase of basicity and Na2O/Li2O content. The analyses of EDS and XRD show that Ca11Si4B2O22 and Ca14Mg2(SiO4)8 are the two main precipitated crystalline phases in F-free mold fluxes, and that the Ca11Si4B2O22 is a common and stable crystalline phase in the designed F-free mold fluxes system that shows the potential to replace Ca4Si2O7F2 in conventional flourine-containing mold fluxes.

  13. Tensile properties of as-cast iron-aluminide alloys

    SciTech Connect

    Viswanathan, S.; McKamey, C.G.; Maziasz, P.J.; Sikka, V.K.

    1993-07-01

    Room-temperature tensile properties of as-cast Fe{sub 3}Al, Fe{sub 3}Al with chromium, and Fe{sub 3}Al-based FA-129 alloy are investigated. Tensile properties were obtained in the as-cast condition and after homogenization at 700, 900, and 1,200{degrees}C. Transmission electron microscopy (TEM) was used to characterize ordered phases, and optical metallography and scanning electron microscopy (SEM) were used to characterize the microstructure and fracture morphology. The results indicate that the low ductility of as-cast Fe{sub 3}Al-based alloys may be related to the relatively large grain size in the cast condition, the low dislocation density in as-cast samples, and the presence of the DO{sub 3} ordered phase. Homogenized samples of FA-129 alloy exhibited almost twice the ductility of the as-cast the as-cast and homogenized microstructures may provide a clue to the poor ductility in the as-cast state.

  14. Tensile properties of as-cast iron-aluminide alloys

    SciTech Connect

    Viswanathan, S.: McKamey, C.G.; Maziasz, P.J.; Sikka, V.K.

    1993-07-01

    Room-temperature tensile properties of as-cast Fe{sub 3}Al, Fe{sub 3}Al with chromium, and Fe{sub 3}Al-based FA-129 alloy are investigated. Tensile properties were obtained in the as-cast condition and after homogenization at 700, 900, and 1200{degrees}C. Transmission electron microscopy (TEM) was used to characterize ordered phases, and optical metallography and scanning electron microscopy (SEM) were used to characterize the microstructure and fracture morphology. The results indicate that the low ductility of as-cast Fe{sub 3}Al-based alloys may be related to the relatively large grain size in the cast condition, the low dislocation density in as-cast samples, and the presence of the D0{sub 3} ordered phase. Homogenized samples of FA-129 alloy exhibited almost twice the ductility of the as-cast condition. Microstructural characterization of the homogenized samples and comparison of the as-cast and homogenized microstructures may provide a clue to the poor ductility in the as-cast state.

  15. Volume MLS ray casting.

    PubMed

    Ledergerber, Christian; Guennebaud, Gaël; Meyer, Miriah; Bächer, Moritz; Pfister, Hanspeter

    2008-01-01

    The method of Moving Least Squares (MLS) is a popular framework for reconstructing continuous functions from scattered data due to its rich mathematical properties and well-understood theoretical foundations. This paper applies MLS to volume rendering, providing a unified mathematical framework for ray casting of scalar data stored over regular as well as irregular grids. We use the MLS reconstruction to render smooth isosurfaces and to compute accurate derivatives for high-quality shading effects. We also present a novel, adaptive preintegration scheme to improve the efficiency of the ray casting algorithm by reducing the overall number of function evaluations, and an efficient implementation of our framework exploiting modern graphics hardware. The resulting system enables high-quality volume integration and shaded isosurface rendering for regular and irregular volume data. PMID:18988986

  16. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-11-26

    Disclosed is an improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  17. Extrusion cast explosive

    DOEpatents

    Scribner, K.J.

    1985-01-29

    Improved, multiphase, high performance, high energy, extrusion cast explosive compositions, comprising, a crystalline explosive material; an energetic liquid plasticizer; a urethane prepolymer, comprising a blend of polyvinyl formal, and polycaprolactone; a polyfunctional isocyanate; and a catalyst are disclosed. These new explosive compositions exhibit higher explosive content, a smooth detonation front, excellent stability over long periods of storage, and lower sensitivity to mechanical stimulants. 1 fig.

  18. Computer cast blast modelling

    SciTech Connect

    Chung, S.; McGill, M.; Preece, D.S.

    1994-12-31

    Cast blasting can be designed to utilize explosive energy effectively and economically for coal mining operations to remove overburden material. This paper compares two blast models known as DMC (Distinct Motion Code) and SABREX (Scientific Approach to Breaking Rock with Explosives). DMC applies discrete spherical elements interacted with the flow of explosive gases and the explicit time integration to track particle motion resulting from a blast. The input to this model includes multi-layer rock properties, and both loading geometry and explosives equation-of-state parameters. It enables the user to have a wide range of control over drill pattern and explosive loading design parameters. SABREX assumes that heave process is controlled by the explosive gases which determines the velocity and time of initial movement of blocks within the burden, and then tracks the motion of the blocks until they come to a rest. In order to reduce computing time, the in-flight collisions of blocks are not considered and the motion of the first row is made to limit the motion of subsequent rows. Although modelling a blast is a complex task, the advance in computer technology has increased the computing power of small work stations as well as PC (personal computers) to permit a much shorter turn-around time for complex computations. The DMC can perform a blast simulation in 0.5 hours on the SUN SPARC station 10-41 while the new SABREX 3.5 produces results of a cast blast in ten seconds on a 486-PC. Predicted percentage of cast and face velocities from both computer codes compare well with the measured results from a full scale cast blast.

  19. [Casting faults and structural studies on bonded alloys comparing centrifugal castings and vacuum pressure castings].

    PubMed

    Fuchs, P; Küfmann, W

    1978-07-01

    The casting processes in use today such as centrifugal casting and vacuum pressure casting were compared with one another. An effort was made to answer the question whether the occurrence of shrink cavities and the mean diameter of the grain of the alloy is dependent on the method of casting. 80 crowns were made by both processes from the baked alloys Degudent Universal, Degudent N and the trial alloy 4437 of the firm Degusa. Slice sections were examined for macro and micro-porosity and the structural appearance was evaluated by linear analysis. Statistical analysis showed that casting faults and casting structure is independent of the method used and their causes must be found in the conditions of casting and the composition of the alloy. PMID:352670

  20. Cross-species extrapolation of mammalian-based ToxCast Data using Sequence Alignment to Predict Across Species Susceptibility (SeqAPASS)

    EPA Science Inventory

    In vitro high-throughput screening (HTS) and in silico technologies have emerged as 21st century tools for chemical hazard identification. In 2007 the U.S. Environmental Protection Agency (EPA) launched the ToxCast Program, which has screened thousands of chemicals in hundreds of...

  1. Casting larger polycrystalline silicon ingots

    SciTech Connect

    Wohlgemuth, J.; Tomlinson, T.; Cliber, J.; Shea, S.; Narayanan, M.

    1995-08-01

    Solarex has developed and patented a directional solidification casting process specifically designed for photovoltaics. In this process, silicon feedstock is melted in a ceramic crucible and solidified into a large grained semicrystalline silicon ingot. In-house manufacture of low cost, high purity ceramics is a key to the low cost fabrication of Solarex polycrystalline wafers. The casting process is performed in Solarex designed casting stations. The casting operation is computer controlled. There are no moving parts (except for the loading and unloading) so the growth process proceeds with virtually no operator intervention Today Solarex casting stations are used to produce ingots from which 4 bricks, each 11.4 cm by 11.4 cm in cross section, are cut. The stations themselves are physically capable of holding larger ingots, that would yield either: 4 bricks, 15 cm by 15 an; or 9 bricks, 11.4 cm by 11.4 an in cross-section. One of the tasks in the Solarex Cast Polycrystalline Silicon PVMaT Program is to design and modify one of the castings stations to cast these larger ingots. If successful, this effort will increase the production capacity of Solarex`s casting stations by 73% and reduce the labor content for casting by an equivalent percentage.

  2. Inference of optimal speed for sound centrifugal casting of Al-12Si alloys

    NASA Astrophysics Data System (ADS)

    Agari, Shailesh Rao; Mukunda, P. G.; Rao, Shrikantha S.; Sudhakar, K. G.

    2011-05-01

    True centrifugal casting is a standard casting technique for the manufacture of hollow, intricate and sound castings without the use of cores. The molten metal or alloy poured into the rotating mold forms a hollow casting as the centrifugal forces lift the liquid along the mold inner surface. When a mold is rotated at low and very high speeds defects are found in the final castings. Obtaining the critical speed for sound castings should not be a matter of guess or based on experience. The defects in the casting are mainly due to the behavior of the molten metal during the teeming and solidification process. Motion of molten metal at various speeds and its effect during casting are addressed in this paper. Eutectic Al-12Si alloy is taken as an experiment fluid and its performance during various rotational speeds is discussed.

  3. Modeling of casting microstructures and defects

    SciTech Connect

    Shapiro, A.B.; Summers, L.T.; Eckels, D.J.; Sahai, V.

    1997-09-26

    Casting is an ancient art that has been a trial-and-error process for more than 4000 years. To predict the size, shape, and quality of a cast product, casting manufacturers typically cast full-size prototypes. If one part of the process is done incorrectly, the entire process is repeated until an acceptable product is achieved. One way to reduce the time, cost, and waste associated with casting is to use computer modeling to predict not only the quality of a product on the macro- scale, such as distortion and part shape, but also on the micro-scale such as grain defects. Modeling of solidification is becoming increasingly feasible with the advent of parallel computers. There are essentially two approaches to solidification modeling.The first is that of macro-modeling where heat transfer codes model latent heat release during solidification as a constant and based solely on the local temperature. This approach is useful in predicting large scale distortion and final part shape. The second approach, micro-modeling, is more fundamental. The micro-models estimate the latent heat release during solidification using nucleation and grain growth kinetics. Micro-models give insight into cast grain morphology and show promise in the future to predict engineering properties such as tensile strength. The micro-model solidification kinetics can be evaluated using first principles or they can be evaluated using experiments. This work describes an implementation of a micro-model for uranium which uses experimental results to estimate nucleation and growth kinetics.

  4. Modeling of cast systems using smoothed-particle hydrodynamics

    NASA Astrophysics Data System (ADS)

    Cleary, Paul; Prakash, Mahesh; Ha, Joseph; Sinnott, Matthew; Nguyen, Thang; Grandfield, John

    2004-03-01

    To understand and control the filling process for metals in high-pressure die casting and ingot casting, researchers have used new flow-simulation software for the modeling of mold filling. Smoothed-particle hydrodynamics (SPH) is a non-conventional computational fluid dynamics method that has been successfully applied to these problems. Due to its mesh-free nature, it can handle complex splashing free surface flows and the differential motion of multiple solid-casting equipment components relatively easily. The ability of SPH to predict the detailed filling patterns of real large-scale automotive die castings is demonstrated in this study, and the use of SPH simulation for wheel shape optimization in ingot casting based on minimizing oxide generation while increasing the throughput is also presented.

  5. High density tape casting system

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr. (Inventor)

    1989-01-01

    A system is provided for casting thin sheets (or tapes) of particles bound together, that are used for oxygen membranes and other applications, which enables the particles to be cast at a high packing density in a tape of uniform thickness. A slurry contains the particles, a binder, and a solvent, and is cast against the inside walls of a rotating chamber. Prior to spraying the slurry against the chamber walls, a solvent is applied to a container. The solvent evaporates to saturate the chamber with solvent vapor. Only then is the slurry cast. As a result, the slurry remains fluid long enough to spread evenly over the casting surface formed by the chamber, and for the slurry particles to become densely packed. Only then is the chamber vented to remove solvent, so the slurry can dry. The major novel feature is applying solvent vapor to a rotating chamber before casting slurry against the chamber walls.

  6. Cast dielectric composite linear accelerator

    DOEpatents

    Sanders, David M.; Sampayan, Stephen; Slenes, Kirk; Stoller, H. M.

    2009-11-10

    A linear accelerator having cast dielectric composite layers integrally formed with conductor electrodes in a solventless fabrication process, with the cast dielectric composite preferably having a nanoparticle filler in an organic polymer such as a thermosetting resin. By incorporating this cast dielectric composite the dielectric constant of critical insulating layers of the transmission lines of the accelerator are increased while simultaneously maintaining high dielectric strengths for the accelerator.

  7. Replacing London's cast iron mains

    SciTech Connect

    Thorne, A. ); Mathews, P. )

    1992-07-01

    This paper discusses the cast iron gas distribution systems that exist in many cities and contains considerable amounts of pipe that vary in age from 20 to 150 years. In many ways, cast iron is an excellent material. It is inherently corrosion resistant, easy to install and cheap. However, it is also brittle and smaller diameter cast iron pipe has a relatively low beam strength. This can lead, under some circumstances, to failure without external warning, with typically a full-circumferential failure. In congested areas this can lead to serious consequences. As a result, cast iron replacement programs are a common feature in such urban gas distribution systems.

  8. Effect of Process Parameters, Casting Thickness, and Alloys on the Interfacial Heat-Transfer Coefficient in the High-Pressure Die-Casting Process

    NASA Astrophysics Data System (ADS)

    Guo, Zhi-Peng; Xiong, Shou-Mei; Liu, Bai-Cheng; Li, Mei; Allison, John

    2008-12-01

    The heat transfer at the metal-die interface is believed to have great influence on the solidification process and cast structure of the high-pressure die-casting (HPDC) process. The present article focused on the effects of process parameters, casting thickness, and alloys on the metal-die interfacial heat-transfer coefficient (IHTC) in the HPDC process. Experiment was carried out on a cold-chamber die-casting machine with two casting alloys AM50 and ADC12. A special casting, namely, “step-shape” casting, was used and cast against a H13 steel die. The IHTC was determined using an inverse approach based on the temperature measurements inside the die. Results show that the IHTC is different at different steps and changes as the solidification of the casting proceeds. Process parameters only influence the IHTC in its peak value, and for both AM50 and ADC12 alloys, a greater fast shot velocity leads to a greater IHTC peak value at steps 1 and 2. The initial die surface temperature has a more prominent influence on the IHTC peak values at the thicker steps, especially step 5. Results also show that a closer contact between the casting and die could be achieved when the casting alloy is ADC12 instead of AM50, which consequently leads to a higher IHTC.

  9. Bioinspired Design: Magnetic Freeze Casting

    NASA Astrophysics Data System (ADS)

    Porter, Michael Martin

    Nature is the ultimate experimental scientist, having billions of years of evolution to design, test, and adapt a variety of multifunctional systems for a plethora of diverse applications. Next-generation materials that draw inspiration from the structure-property-function relationships of natural biological materials have led to many high-performance structural materials with hybrid, hierarchical architectures that fit form to function. In this dissertation, a novel materials processing method, magnetic freeze casting, is introduced to develop porous scaffolds and hybrid composites with micro-architectures that emulate bone, abalone nacre, and other hard biological materials. This method uses ice as a template to form ceramic-based materials with continuously, interconnected microstructures and magnetic fields to control the alignment of these structures in multiple directions. The resulting materials have anisotropic properties with enhanced mechanical performance that have potential applications as bone implants or lightweight structural composites, among others.

  10. Casting Equipment. Casting and Angling Skills Series. Instructor Manual.

    ERIC Educational Resources Information Center

    Staton, Robert D., Jr.

    Part of a series of self-contained instructional units designed by the Missouri Department of Conservation to teach Missourians how to use outdoor resources wisely and skillfully, the instructor manual, the first in the casting and angling series, is intended both as a reference book on casting equipment and as an introduction to the sport.…

  11. Lost-Wax Casting in Ancient China: New Discussion on Old Debates

    NASA Astrophysics Data System (ADS)

    Zhou, Weirong; Huang, Wei

    2015-07-01

    The possible use of lost-wax casting in China has long been a matter of controversy. Based on the study of pertinent ancient texts concerning the technical origins of lost-wax casting in China, direct examination of questioned ancient Chinese bronzes as well as definite lost-wax castings from both overseas and China, and modern production of objects using piece-mold casting, the authors point out their own conceptual ideas about ancient lost-wax casting as follows. First, the lost-wax casting technique does not have its earliest origins in ancient China but rather from the Sumerians in Mesopotamia, where it was predominantly used to cast small human and animal figures (statuettes). Next, some essential characteristics of the lost-wax casting technique can be identified from the point of view of a distortable soft starting model. The locally deformed shape of lost-wax castings is found to be variable. Finally, it is improper to consider the ease of extraction from the mold as the criterion for distinguishing lost-wax casting from piece-mold casting. It is therefore incorrect to conclude that the three-dimensional openwork decorations present on Chinese bronzes from the Spring and Autumn Period, and the Warring States Period, are fabricated using lost-wax castings.

  12. Solidification modeling of continuous casting process

    NASA Astrophysics Data System (ADS)

    Lerner, V. S.; Lerner, Y. S.

    2005-04-01

    The aim of the present work was to utilize a new systematic mathematical-informational approach based on informational macrodynamics (IMD) to model and optimize the casting process, taking as an example horizontal continuous casting (HCC). The IMD model takes into account the interrelated thermal, diffusion, kinetic, hydrodynamic, and mechanical effects that are essential for the given casting process. The optimum technological process parameters are determined by the simultaneous solution of problems of identification and optimal control. The control functions of the synthesized optimal model are found from the extremum of the entropy functional having a particular sense of an integrated assessment of the continuous cast bar physicochemical properties. For the physical system considered, the IMD structures of the optimal model are connected with controllable equations of nonequilibrium thermodynamics. This approach was applied to the HCC of ductile iron, and the results were compared with experimental data and numerical simulation. Good agreement was confirmed between the predicted and practical data, as well as between new and traditional methods.

  13. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  14. When Your Child Needs a Cast

    MedlinePlus

    ... hard bandage that's usually made of material like fiberglass or plaster. Casts keep bones in place while ... water. Plaster of Paris casts are heavier than fiberglass casts and don't hold up as well ...

  15. Lost-Soap Aluminum Casting.

    ERIC Educational Resources Information Center

    Mihalow, Paula

    1980-01-01

    Lost-wax casting in sterling silver is a costly experience for the average high school student. However, this jewelry process can be learned at no cost if scrap aluminum is used instead of silver, and soap bars are used instead of wax. This lost-soap aluminum casting process is described. (Author/KC)

  16. Gendered-Caste Discrimination, Human Rights Education, and the Enforcement of the Prevention of Atrocities Act in India

    ERIC Educational Resources Information Center

    Kapoor, Dip

    2007-01-01

    Despite the constitutional ban on the practice of untouchability and caste-based discrimination, this article elaborates on a gendered-caste-based discriminatory reality in rural India, the difficulties of enforcing legal remedies, and on related human rights praxis to address gendered-caste atrocities by drawing on the experiences of a Canadian…

  17. Advanced Cast Austenitic Stainless Steels for High Temperature Components

    SciTech Connect

    Maziasz, P.J.; Shingledecker, J.P.; Evans, N.D.; Pollard, M.J.

    2008-10-09

    In July of 2002, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Caterpillar, Inc. (Caterpillar Technical Center) to develop and commercialize new cast stainless steels invented and initially tested on a prior CRADA. This CRADA is a direct follow-on project to CRADA ORNL-99-0533 for diesel engine exhaust component and gas turbine engine structural component applications. The goal of this new CRADA was to develop and commercialize the newly discovered cast stainless steels (primarily CF8C-Plus) with improved performance and reliability, as lower-cost upgrade alternatives to more costly cast Ni-based superalloys.

  18. A Comparison between Shear Bond Strength of VMK Master Porcelain with Three Base-metal Alloys (Ni-cr-T3, VeraBond, Super Cast) and One Noble Alloy (X-33) in Metal-ceramic Restorations

    PubMed Central

    Ahmadzadeh, A; Neshati, A; Mousavi, N; Epakchi, S; Dabaghi Tabriz, F; Sarbazi, AH

    2013-01-01

    Statement of Problem: The increase in the use of metal-ceramic restorations and a high prevalence of porcelain chipping entails introducing an alloy which is more compatible with porcelain and causes a stronger bond between the two. This study is to compare shear bond strength of three base-metal alloys and one noble alloy with the commonly used VMK Master Porcelain. Materials and Method: Three different groups of base-metal alloys (Ni-cr-T3, Super Cast, and VeraBond) and one group of noble alloy (X-33) were selected. Each group consisted of 15 alloy samples. All groups went through the casting process and change from wax pattern into metal disks. The VMK Master Porcelain was then fired on each group. All the specimens were put in the UTM; a shear force was loaded until a fracture occurred and the fracture force was consequently recorded. The data were analyzed by SPSS Version 16 and One-Way ANOVA was run to compare the shear strength between the groups. Furthermore, the groups were compared two-by-two by adopting Tukey test. Results: The findings of this study revealed shear bond strength of Ni-Cr-T3 alloy was higher than the three other alloys (94 MPa or 330 N). Super Cast alloy had the second greatest shear bond strength (80. 87Mpa or 283.87 N). Both VeraBond (69.66 MPa or 245 N) and x-33 alloys (66.53 MPa or 234 N) took the third place. Conclusion: Ni-Cr-T3 with VMK Master Porcelain has the greatest shear bond strength. Therefore, employment of this low-cost alloy is recommended in metal-ceramic restorations. PMID:24724144

  19. A comparative study of the microstructures observed in statically cast and continuously cast Bi-In-Sn ternary eutectic alloy

    SciTech Connect

    Sengupta, S.; Soda, H.; McLean, A.; Rutter, J.W.

    2000-01-01

    A ternary eutectic alloy with a composition of 57.2 pct Bi, 24.8 pct In, and 18 pct Sn was continuously cast into wire of 2 mm diameter with casting speeds of 14 and 79 mm/min using the Ohno Continuous Casting (OCC) process. The microstructures obtained were compared with those of statically cast specimens. Extensive segregation of massive Bi blocks, Bi complex structures, and tin-rich dendrites was found in specimens that were statically cast. Decomposition of {radical}Sn by a eutectoid reaction was confirmed based on microstructural evidence. Ternary eutectic alloy with a cooling rate of approximately 1 C/min formed a double binary eutectic. The double binary eutectic consisted of regions of BiIn and decomposed {radical}Sn in the form of a dendrite cell structure and regions of Bi and decomposed {radical}Sn in the form of a complex-regular cell. The Bi complex-regular cells, which are a ternary eutectic constituent, existed either along the boundaries of the BiIn-decomposed {radical}Sn dendrite cells or at the front of elongated dendrite cell structures. In the continuously cast wires, primary Sn dendrites coupled with a small Bi phase were uniformly distributed within the Bi-In alloy matrix. Neither massive Bi phase, Bi complex-regular cells, no BiIn eutectic dendrite cells were observed, resulting in a more uniform microstructure in contrast to the heavily segregated structures of the statically cast specimens.

  20. Thin Wall Cast Iron: Phase II

    SciTech Connect

    Doru M. Stefanescu

    2005-07-21

    The development of thin-wall technology allows the designers of energy consuming equipment to select the most appropriate material based on cost/material properties considerations, and not solely on density. The technology developed in this research project will permit the designers working for the automotive industry to make a better informed choice between competing materials and thin wall cast iron, thus decreasing the overall cost of the automobile.

  1. Efficient Runner Networks for Investment Castings

    SciTech Connect

    GIVLER,RICHARD C.; SAYLORS,DAVID B.

    2000-07-18

    We present a computational method that finds an efficient runner network for an investment casting, once the gate locations have been established. The method seeks to minimize a cost function that is based on total network volume. The runner segments are restricted to lie in the space not occupied by the part itself. The collection of algorithms has been coded in C and runner designs have been computed for several real parts, demonstrating substantial reductions in rigging volume.

  2. Mold For Casting Radius-Inspection Specimens

    NASA Technical Reports Server (NTRS)

    Ball, Robert N.

    1988-01-01

    Thin replicas viewed on comparator without sectioning. New mold machined from piece of transparent poly(methyl methacrylate). Fits around base of post. Two slots machined into inner surface form channels for casting inspection sections. Bottom of mold fits flush against surface around bottom of post. When surface slanted, mold automatically aligns in proper orientation. Time required to inspect elliptical radii located at bottoms of series of small posts reduced from 18 hours to 3 hours.

  3. Evaluation of the Inertness of Investment Casting Molds Using Both Sessile Drop and Centrifugal Casting Methods

    NASA Astrophysics Data System (ADS)

    Cheng, Xu; Yuan, Chen; Green, Nick; Withey, Paul

    2013-02-01

    The investment casting process is an economic production method for engineering components in TiAl-based alloys and offers the benefits of a near net-shaped component with a good surface finish. An investigation was undertaken to develop three new face coat systems based on yttria, but with better sintering properties. These face coat systems were mainly based on an yttria-alumina-zirconia system (Y2O3-0.5 wt pct Al2O3-0.5 wt pct ZrO2), an yttria-fluoride system (Y2O3-0.15 wt pct YF3), and an yttria-boride system (Y2O3-0.15 wt pct B2O3). After sintering, the chemical inertness of the face coat was first tested and analyzed using a sessile drop test through the metal wetting behavioral change for each face coat surface. Then, the interactions between the shell and metal were studied by centrifugal investment casting TiAl bars. Although the sintering aids in yttria can decrease the chemical inertness of the face coat, the thickness of the interaction layer in the casting was less than 10 μm; therefore, these face coats still can be possible face coat materials for investment casting TiAl alloys.

  4. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, Robert S.; O'Malley, Ronald J.; Sussman, Richard C.

    1997-01-01

    A strip caster (10) for producing a continuous strip (24) includes a tundish (12) for containing a melt (14), a pair of horizontally disposed water cooled casting rolls (22) and devices (29) for electrostatically coating the outer peripheral chill surfaces (44) of the casting rolls with a powder flux material (56). The casting rolls are juxtaposed relative to one another for forming a pouting basin (18) for receiving the melt through a teeming tube (16) thereby establishing a meniscus (20) between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line (28) to a sealing chamber (26). A preferred flux is boron oxide having a melting point of about 550.degree. C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll.

  5. Strip casting with fluxing agent applied to casting roll

    DOEpatents

    Williams, R.S.; O`Malley, R.J.; Sussman, R.C.

    1997-07-29

    A strip caster for producing a continuous strip includes a tundish for containing a melt, a pair of horizontally disposed water cooled casting rolls and devices for electrostatically coating the outer peripheral chill surfaces of the casting rolls with a powder flux material. The casting rolls are juxtaposed relative to one another for forming a pouting basin for receiving the melt through a teeming tube thereby establishing a meniscus between the rolls for forming the strip. The melt is protected from the outside air by a non-oxidizing gas passed through a supply line to a sealing chamber. A preferred flux is boron oxide having a melting point of about 550 C. The flux coating enhances wetting of the steel melt to the casting roll and dissolves any metal oxide formed on the roll. 3 figs.

  6. Strip casting apparatus and method

    DOEpatents

    Williams, R.S.; Baker, D.F.

    1988-09-20

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip. 6 figs.

  7. Biomimetic Materials by Freeze Casting

    NASA Astrophysics Data System (ADS)

    Porter, Michael M.; Mckittrick, Joanna; Meyers, Marc A.

    2013-06-01

    Natural materials, such as bone and abalone nacre, exhibit exceptional mechanical properties, a product of their intricate microstructural organization. Freeze casting is a relatively simple, inexpensive, and adaptable materials processing method to form porous ceramic scaffolds with controllable microstructural features. After infiltration of a second polymeric phase, hybrid ceramic-polymer composites can be fabricated that closely resemble the architecture and mechanical performance of natural bone and nacre. Inspired by the narwhal tusk, magnetic fields applied during freeze casting can be used to further control architectural alignment, resulting in freeze-cast materials with enhanced mechanical properties.

  8. Strip casting apparatus and method

    DOEpatents

    Williams, Robert S.; Baker, Donald F.

    1988-01-01

    Strip casting apparatus including a molten-metal-holding container and a nozzle to deposit molten metal onto a moving chill drum to directly cast continuous metallic strip. The nozzle body includes a slot bounded between a back and a front lip. The slot width exceeds about 20 times the gap distance between the nozzle and the chill drum surface. Preferably, the slot width exceeds 0.5 inch. This method of strip casting minimizes pressure drop, insuring better metal-to-chill-drum contact which promotes heat transfer and results in a better quality metallic strip.

  9. The effects of Cr, Co, Al, Mo and Ta on the cyclic oxidation behavior of a prototype cast Ni-base superalloy based on a 2(5) composite statistically designed experiment

    NASA Technical Reports Server (NTRS)

    Barrett, C. A.

    1984-01-01

    A series of cast Ni-base superalloys were systematically varied at selected levels of Co, Cr, Mo, Ta, and Al. The elemental levels varied were Mo, 0 to 4 percent; Cr, 6 to 18 percent; Co, 0 to 20 percent, Ta, 0 to 8 percent; and Al, 3.25 to 6.25 percent. The cyclic oxidation resistance was determined from specific weight change data as a function of time for 1 hr cycles in static air at 1100 C. The significant terms in decreasing order of their importance were Al, Ta, Cr2, Al-Cr, Cr-Co, Co2, Al-Mo, Cr-Mo, Al-Al, and Mo-Ta. The Al term alone accounted for close to 82 percent of the explained variability. The estimating equation showed that the Al level was the most important and should be at its 6.25 wt % maximum value. The Mo and Ta levels should also be at their maximum 4 and 8 wt % respectively. The cobalt composition should be as low as possible, i.e., 0 wt%. The Cr level optimum varies depending on the other 4 levels. The X-ray diffaction results indicate the most protective scales are alumina/aluminate spinel stabilizized with a tri-rutile oxide high in Ta and Mo.

  10. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and do not support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in... of § 23.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The...

  11. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and do not support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in... of § 23.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The...

  12. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and do not support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in... of § 23.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The...

  13. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... structural castings except castings that are pressure tested as parts of hydraulic or other fluid systems and do not support structural loads. (b) Bearing stresses and surfaces. The casting factors specified in... of § 23.305 at an ultimate load corresponding to a casting factor of 1.25; and (ii) The...

  14. Development Program for Natural Aging Aluminum Casting Alloys

    SciTech Connect

    Dr. Geoffrey K. Sigworth

    2004-05-14

    A number of 7xx aluminum casting alloys are based on the ternary Al-Zn-Mg system. These alloys age naturally to high strength at room temperature. A high temperature solution and aging treatment is not required. Consequently, these alloys have the potential to deliver properties nearly equivalent to conventional A356-T6 (Al-Si-Mg) castings, with a significant cost saving. An energy savings is also possible. In spite of these advantages, the 7xx casting alloys are seldom used, primarily because of their reputation for poor castibility. This paper describes the results obtained in a DOE-funded research study of these alloys, which is part of the DOE-OIT ''Cast Metals Industries of the Future'' Program. Suggestions for possible commercial use are also given.

  15. Casting Simulation of an Austrian Bronze Age Sword Hilt

    NASA Astrophysics Data System (ADS)

    Pola, Annalisa; Mödlinger, Marianne; Piccardo, Paolo; Montesano, Lorenzo

    2015-07-01

    Bronze Age swords with a metal hilt can be considered the peak of Bronze Age casting technologies. To reconstruct the casting techniques used more than 3000 years ago, a metal hilted sword of the Schalenknauf type from Lower Austria was studied with the aid of macroscopic analyses and simulation of mold filling and casting solidification. A three-dimensional model of the hilt was created based on optical scanner measurements performed on a hilt recently discovered during archaeological excavations. Three different configurations of the gating system were considered, two on the pommel disk and one on the knob, and the effect of its location on the formation of casting defects was investigated. Three-dimensional computed tomography was used to detect internal defects, such as gas and shrinkage porosity, which were then compared with those calculated by simulation. The best match between actual and predicted hilt quality demonstrated the location of the gating system, which turned out to be on the pommel disk.

  16. Phase Transformation in Cast Superaustenitic Stainless Steels

    SciTech Connect

    Nathaniel Steven Lee Phillips

    2006-12-12

    Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

  17. Integrating shadow casting methodology and thermal simulation

    SciTech Connect

    Malkawi, A.; Jabi, W.

    1996-10-01

    This paper describes an experiment that integrates shadow casting methodology and thermal simulation algorithms developed by the authors. The 3D shadow procedures use a polyhedral representation of solids within a Cartesian space that allows for accurate casting of shadows. The algorithm is also capable of calculating surface areas of polygonal shadows of any arbitrary shape and size. The thermal simulation algorithms--using the Transfer Function Method (TFM)--incorporate the shaded area calculations to better predict solar heat gain from glazing based on transmitted, absorbed, and conducted cooling loads. The paper describes the use of a 3D computer model to illustrate the impact of the pattern and area of shading on the visual and thermal properties of building apertures. The paper discusses the objectives of this experiment, the algorithms used, and their integration. Conclusions and findings are drawn.

  18. Volatile species retention during metallic fuel casting

    NASA Astrophysics Data System (ADS)

    Fielding, Randall S.; Porter, Douglas L.

    2013-10-01

    Metallic nuclear fuels are candidate transmutation fuel forms for advanced fuel cycles. Through the operation of the Experimental Breeder Reactor II metallic nuclear fuels have been shown to be robust and easily manufactured. However, concerns have been raised concerning loss of americium during the casting process because of its high vapor pressure. In order to address these concerns a gaseous diffusion model was developed and a series of experiments using both manganese and samarium as surrogates for americium were conducted. The modeling results showed that volatility losses can be controlled to essentially no losses with a modest overpressure. Experimental results also showed volatile species retention down to no detectable losses through overpressure, and although the loss values varied from the model results the same trend was seen. Based on these results it is very probable that americium losses through volatility can be controlled to no detectable losses through application of a modest overpressure during casting.

  19. Volatile Species Retention During Metallic Fuel Casting

    SciTech Connect

    Randall S. Fielding; Douglas L. Proter

    2013-10-01

    Metallic nuclear fuels are candidate transmutation fuel forms for advanced fuel cycles. Through the operation of the Experimental Breeder Reactor II metallic nuclear fuels have been shown to be robust and easily manufactured. However, concerns have been raised concerning loss of americium during the casting process because of its high vapor pressure. In order to address these concerns a gaseous diffusion model was developed and a series of experiments using both manganese and samarium as surrogates for americium were conducted. The modeling results showed that volatility losses can be controlled to essentially no losses with a modest overpressure. Experimental results also showed volatile species retention down to no detectable losses through overpressure, although the loss values varied from the model results the same trend was seen. Bases on these results it is very probably that americium losses through volatility can be controlled to no detectable losses through application of a modest overpressure during casting.

  20. Investment casting design of experiment. Final report

    SciTech Connect

    Owens, R.

    1997-10-01

    Specific steps in the investment casting process were analyzed in a designed experiment. The casting`s sensitivity to changes in these process steps was experimentally determined Dimensional and radiographic inspection were used to judge the sensitivity of the casting. Thirty-six castings of different pedigrees were poured and measured. Some of the dimensional inspection was conducted during the processing. It was confirmed that wax fixturing, number of gates, gate location, pour and mold temperature, pour speed, and cooling profile all affected the radiographic quality of the casting. Gate and runner assembly techniques, number of gates, and mold temperature affect the dimensional quality of the casting.

  1. Symposium on electroslag component casting: proceedings

    SciTech Connect

    Judkins, R.R.; Hobday, J.M.

    1984-03-01

    The US Department of Energy (DOE), Office of Fossil Energy, Office of Surface Coal Gasification, has established a Materials Program to develop and apply appropriate materials to coal gasification plant components. The overall goals of the Surface Gasification Materials Program (SGMP) are to improve operational reliability and system durability and to reduce fabrication and operating costs of coal gasification plant components. The SGMP Electroslag Component Casting Project is directed to the development of electroslag casting (ESC) technology for use in coal conversion components such as valve bodies, pump housings, and pipe fittings. The aim is to develop a sufficient data base to permit ESC to become an ASME Code-accepted process. It is also intended to transfer the ESC process technology to private industry. This symposium was planned to discuss not only the SGMP Electroslag Component Casting Project but the activities and experiences of other organizations as well. The symposium addressed descriptions of electroslag processes; a worldwide perspective on the status of ESC technology; and details of production, mechanical properties, economics, and use of ESC for coal gasification components. Ten papers were presented, and a panel discussion was held to provide participants an opportunity to express their opinions and to offer recommendations on the content of the DOE program. This document constitutes the proceedings of that symposium. The papers included here are minimally edited transcripts of the presentations made at the symposium. All papers have been processed for inclusion in the Energy Data Base.

  2. The nature of urinary casts

    PubMed Central

    McQueen, E. G.

    1962-01-01

    The composition of hyaline casts has been investigated. The major constituent appears to be the urinary mucoprotein described by Tamm and Horsfall. Small amounts only of serum proteins are present. Neither the amounts excreted nor the concentration of Tamm-Horsfall protein appeared to determine the rate of cast formation. The only invariable association of hyaline cast formation was with the presence of significant amounts of serum proteins in the urine. In vitro it was found that aqueous solutions of serum albumin were particularly effective in producing precipitation of Tamm-Horsfall protein. This interaction was inhibited in normal urine but occurred to a greater extent in nephrotic urine and is suggested as the possible mechanism of hyaline cast formation. Images PMID:16810981

  3. Advanced casting: Today and tomorrow

    NASA Astrophysics Data System (ADS)

    Mietrach, D.

    The state of aluminum casting technology in terms of processes, component sizes, design and material-scientific data as well as mechanical characteristics was established during visits to foundries in the USA, Canada, France, Italy, Great Britain and the Federal Republic of Germany. Components of the primary structure of Tornado and ALPHA aircraft, (pylon, intake floor) classified according to the degree of difficulty during casting, were used to compare existing designs (riveted sheet metal and machined parts) and cast versions with regard to cost reduction and technical reliability. Visual inspection, dimensional checks, chemical composition analysis, penetrant tests, X-ray tests, metallographic investigations, and tensile tests were carried out. Cost savings of 25% and weight savings of 20% can be achieved by using castings.

  4. Casting Using A Polystyrene Pattern

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter; Guenther, Bengamin; Vranas, Thomas; Veneris, Peter; Joyner, Michael

    1993-01-01

    New technique for making metal aircraft models saves significant amount of time and effort in comparison with conventional lost-wax method. Produces inexpensive, effective wind-tunnel models. Metal wind-tunnel model cast by use of polystyrene pattern.

  5. Low Background Micromegas in CAST

    NASA Astrophysics Data System (ADS)

    Garza, J. G.; Aune, S.; Aznar, F.; Calvet, D.; Castel, J. F.; Christensen, F. E.; Dafni, T.; Davenport, M.; Decker, T.; Ferrer-Ribas, E.; Galán, J.; García, J. A.; Giomataris, I.; Hill, R. M.; Iguaz, F. J.; Irastorza, I. G.; Jakobsen, A. C.; Jourde, D.; Mirallas, H.; Ortega, I.; Papaevangelou, T.; Pivovaroff, M. J.; Ruz, J.; Tomás, A.; Vafeiadis, T.; Vogel, J. K.

    2015-11-01

    Solar axions could be converted into x-rays inside the strong magnetic field of an axion helioscope, triggering the detection of this elusive particle. Low background x-ray detectors are an essential component for the sensitivity of these searches. We report on the latest developments of the Micromegas detectors for the CERN Axion Solar Telescope (CAST), including technological pathfinder activities for the future International Axion Observatory (IAXO). The use of low background techniques and the application of discrimination algorithms based on the high granularity of the readout have led to background levels below 10-6 counts/keV/cm2/s, more than a factor 100 lower than the first generation of Micromegas detectors. The best levels achieved at the Canfranc Underground Laboratory (LSC) are as low as 10-7 counts/keV/cm2/s, showing good prospects for the application of this technology in IAXO. The current background model, based on underground and surface measurements, is presented, as well as the strategies to further reduce the background level. Finally, we will describe the R&D paths to achieve sub-keV energy thresholds, which could broaden the physics case of axion helioscopes.

  6. Influence of hot isostatic pressing on the structure and properties of an innovative low-alloy high-strength aluminum cast alloy based on the Al-Zn-Mg-Cu-Ni-Fe system

    NASA Astrophysics Data System (ADS)

    Akopyan, T. K.; Padalko, A. G.; Belov, N. A.

    2015-11-01

    Hot isostatic pressing (HIP) is applied for treatment of castings of innovative low-ally high-strength aluminum alloy, nikalin ATs6N0.5Zh based on the Al-Zn-Mg-Cu-Ni-Fe system. The influence of HIP on the structure and properties of castings is studied by means of three regimes of barometric treatment with different temperatures of isometric holding: t 1 = 505 ± 2°C, p 1 = 100 MPa, τ1 = 3 h (HIP1); t 2 = 525 ± 2°C, p 2 = 100 MPa, τ2 = 3 h (HIP2); and t 3 = 545 ± 2°C, p 3 = 100 MPa, τ3 = 3 h (HIP3). It is established that high-temperature HIP leads to actually complete elimination of porosity and additional improvement of the morphology of second phases. Improved structure after HIP provides improvement properties, especially of plasticity. In particular, after heat treatment according of regime HIP2 + T4 (T4 is natural aging), the alloy plasticity is improved by about two times in comparison with the initial state (from ~6 to 12%). While applying regime HIP3 + T6 (T6 is artificial aging for reaching the maximum strength), the plasticity has improved by more than three times in comparison with the initial state, as after treatment according to regimes HIP1 + T6 and HIP2 + T6 (from ~1.2 to ~5.0%), which are characterized by a lower HIP temperature.

  7. Simulation Study of Al-1Mn/Al-10Si Circular Clad Ingots Prepared by Direct Chill Casting

    NASA Astrophysics Data System (ADS)

    Wu, Li; Kang, Huijun; Chen, Zongning; Fu, Ying; Wang, Tongmin

    2016-02-01

    A modified direct chill casting process based on Novelis FusionTM Technology co-casting process was used recently to prepare Al-1Mn/Al-10Si circular clad ingots. In the current study, a comprehensive simulation model was developed to investigate the direct chill casting process for preparing the Al-1Mn/Al-10Si circular clad ingots, and a parametric study and experimental research of the direct chill casting process was conducted to explore potential success and failure casting conditions. The simulation results revealed the bonding mechanism of the Al-1Mn/Al-10Si interface in the direct chill casting process and identified the effect of certain parameters on casting performance. The results indicated that the effect of casting speed and Al-1Mn casting temperature on the variations of the minimum solid fraction of Al-1Mn at the interface is stronger than that of cooling water flow rate in inner mold, while Al-10Si casting temperature is the weakest of the four casting parameters. The corresponding experimental results verified that Al-1Mn/Al-10Si circular clad ingot with acceptable metallurgical bonding can be successfully prepared by direct chill casting process under the proper casting parameters. The thickness of diffusion zone is about 40 μm, and the fractured position in tensile test was located in the Al-1Mn alloy side which indicated the strength of the interfacial region is higher than that of Al-1Mn alloy.

  8. Moldless casting by laser

    NASA Astrophysics Data System (ADS)

    McLean, Marc A.; Shannon, G. J.; Steen, William M.

    1997-09-01

    The principle of laser cladding involves the use of high power carbon-dioxide lasers and powder deposition technology to provide wear and corrosion resistant surface coatings to engineering components. By injecting metal powder into a laser generated melt pool on a moving substrate a solidified metal track can be produced. Deposition of successive tracks produces a multi-layer build. Laser direct casting (LDC) utilizes a coaxial nozzle enabling consistent omnidirectional deposition to produce 3D components from a selection of metal powders. The influence of the principal process parameters over the process features namely, powder catchment efficiency, beam shape and build rates are presented with several successfully generated 3D components. Nickel, stainless steel and satellite powders were deposited at laser powders of 0.4 to 1.4 kW and speeds of 500 to 1000 mm/min achieving build rates of 3 to 9 mm3/s. Fully dense metallurgical structures have been produced with no cracking or porosity and powder catchment efficiencies up to 85% have been achieved.

  9. Application of statistical methods for analyzing the relationship between casting distortion, mold filling, and interfacial heat transfer in sand molds

    SciTech Connect

    Y. A. Owusu

    1999-03-31

    This report presents a statistical method of evaluating geometric tolerances of casting products using point cloud data generated by coordinate measuring machine (CMM) process. The focus of this report is to present a statistical-based approach to evaluate the differences in dimensional and form variations or tolerances of casting products as affected by casting gating system, molding material, casting thickness, and casting orientation at the mold-metal interface. Form parameters such as flatness, parallelism, and other geometric profiles such as angularity, casting length, and height of casting products were obtained and analyzed from CMM point cloud data. In order to relate the dimensional and form errors to the factors under consideration such as flatness and parallelism, a factorial analysis of variance and statistical test means methods were performed to identify the factors that contributed to the casting distortion at the mold-metal interface.

  10. Die Soldering in Aluminium Die Casting

    SciTech Connect

    Han, Q.; Kenik, E.A.; Viswanathan, S.

    2000-03-15

    Two types of tests, dipping tests and dip-coating tests were carried out on small steel cylinders using pure aluminum and 380 alloy to investigate the mechanism of die soldering during aluminum die casting. Optical and scanning electron microscopy were used to study the morphology and composition of the phases formed during soldering. A soldering mechanism is postulated based on experimental observations. A soldering critical temperature is postulated at which iron begins to react with aluminum to form an aluminum-rich liquid phase and solid intermetallic compounds. When the temperature at the die surface is higher than this critical temperature, the aluminum-rich phase is liquid and joins the die with the casting during the subsequent solidification. The paper discusses the mechanism of soldering for the case of pure aluminum and 380 alloy casting in a steel mold, the factors that promote soldering, and the strength of the bond formed when soldering occurs. conditions, an aluminum-rich soldering layer may also form over the intermetallic layer. Although a significant amount of research has been conducted on the nature of these intermetallics, little is known about the conditions under which soldering occurs.

  11. Titan Casts Revealing Shadow

    NASA Astrophysics Data System (ADS)

    2004-05-01

    A rare celestial event was captured by NASA's Chandra X-ray Observatory as Titan -- Saturn's largest moon and the only moon in the Solar System with a thick atmosphere -- crossed in front of the X-ray bright Crab Nebula. The X-ray shadow cast by Titan allowed astronomers to make the first X-ray measurement of the extent of its atmosphere. On January 5, 2003, Titan transited the Crab Nebula, the remnant of a supernova explosion that was observed to occur in the year 1054. Although Saturn and Titan pass within a few degrees of the Crab Nebula every 30 years, they rarely pass directly in front of it. "This may have been the first transit of the Crab Nebula by Titan since the birth of the Crab Nebula," said Koji Mori of Pennsylvania State University in University Park, and lead author on an Astrophysical Journal paper describing these results. "The next similar conjunction will take place in the year 2267, so this was truly a once in a lifetime event." Animation of Titan's Shadow on Crab Nebula Animation of Titan's Shadow on Crab Nebula Chandra's observation revealed that the diameter of the X-ray shadow cast by Titan was larger than the diameter of its solid surface. The difference in diameters gives a measurement of about 550 miles (880 kilometers) for the height of the X-ray absorbing region of Titan's atmosphere. The extent of the upper atmosphere is consistent with, or slightly (10-15%) larger, than that implied by Voyager I observations made at radio, infrared, and ultraviolet wavelengths in 1980. "Saturn was about 5% closer to the Sun in 2003, so increased solar heating of Titan may account for some of this atmospheric expansion," said Hiroshi Tsunemi of Osaka University in Japan, one of the coauthors on the paper. The X-ray brightness and extent of the Crab Nebula made it possible to study the tiny X-ray shadow cast by Titan during its transit. By using Chandra to precisely track Titan's position, astronomers were able to measure a shadow one arcsecond in

  12. Interface Formation During Fusion™ Casting of AA3003/AA4045 Aluminum Alloy Ingots

    NASA Astrophysics Data System (ADS)

    Di Ciano, Massimo; Caron, E. J. F. R.; Weckman, D. C.; Wells, M. A.

    2015-12-01

    Fusion™ casting is a unique Direct Chill continuous casting process whereby two different alloys can be cast simultaneously, producing a laminated ingot for rolling into clad sheet metal such as AA3003/AA4045 brazing sheet. Better understanding of the wetting and interface formation process during Fusion™ casting is required to further improve process yields and also explore use of other alloy systems for new applications. In this research, AA3003-core/AA4045-clad ingots were cast using a well-instrumented lab-scale Fusion™ casting system. As-cast Fusion™ interfaces were examined metallurgically and by mechanical testing. Computational fluid dynamic analyses of the FusionTM casts were also performed. It was shown that the liquid AA4045-clad alloy was able to successfully wet and create an oxide-free, metallurgical, and mechanically sound interface with the lightly oxidized AA3003-core shell material. Based on the results of this study, it is proposed that the bond formation process at the alloys interface during casting is a result of discrete penetration of AA4045 liquid at defects in the preexisting AA3003 oxide, dissolution of underlying AA3003 by liquid AA4045, and subsequent bridging between penetration sites. Spot exudation on the AA3003 chill cast surface due to remelting and inverse segregation may also improve the wetting and bonding process.

  13. Fillability of Thin-Wall Steel Castings

    SciTech Connect

    Robert C. Voigt; Joseph Bertoletti; Andrew Kaley; Sandi Ricotta; Travis Sunday

    2002-07-30

    The use of steel components is being challenged by lighter nonferrous or cast iron components. The development of techniques for enhancing and ensuring the filability of thin-wall mold cavities is most critical for thinner wall cast steel production. The purpose of this research was to develop thin-wall casting techniques that can be used to reliably produce thin-wall castings from traditional gravity poured sand casting processes. The focus of the research was to enhance the filling behavior to prevent misrunds. Experiments were conducted to investigate the influence of various foundry variables on the filling of thin section steel castings. These variables include casting design, heat transfer, gating design, and metal fluidity. Wall thickness and pouring temperature have the greatest effect on casting fill. As wall thickness increases the volume to surface area of the casting increases, which increases the solidification time, allowing the metal to flow further in thicker sect ions. Pouring time is another significant variable affecting casting fill. Increases or decreases of 20% in the pouring time were found to have a significant effect on the filling of thin-wall production castings. Gating variables, including venting, pouring head height, and mold tilting also significantly affected thin-wall casting fill. Filters offer less turbulent, steadier flow, which is appropriate for thicker castings, but they do not enhance thin-wall casting fill.

  14. Cast adrift: Gortex cast liners allow greater patient activity.

    PubMed

    Dubowitz, Gerald; Miller, Deborah M

    2003-01-01

    Extremity fractures are a common injury, with nearly 1.5 million cases reported in the United States in 1998. Treatment often involves lengthy periods of immobilization. This report outlines the use of a Gortex cast liner by a subject who was able to engage in swimming and scuba diving during the healing process. We report that a Gortex cast liner may be considered for an active patient who is keen to return to limited activities during fracture healing. Apparently because of a lack of knowledge of their existence, physicians currently are underutilizing this method of casting in active patients. The use of Gortex liners elsewhere has been reported to have higher patient and physician satisfaction in both use and performance, with no reported detrimental effects on outcome. PMID:14518627

  15. Instant Casting Movie Theater: The Future Cast System

    NASA Astrophysics Data System (ADS)

    Maejima, Akinobu; Wemler, Shuhei; Machida, Tamotsu; Takebayashi, Masao; Morishima, Shigeo

    We have developed a visual entertainment system called “Future Cast” which enables anyone to easily participate in a pre-recorded or pre-created film as an instant CG movie star. This system provides audiences with the amazing opportunity to join the cast of a movie in real-time. The Future Cast System can automatically perform all the processes required to make this possible, from capturing participants' facial characteristics to rendering them into the movie. Our system can also be applied to any movie created using the same production process. We conducted our first experimental trial demonstration of the Future Cast System at the Mitsui-Toshiba pavilion at the 2005 World Exposition in Aichi Japan.

  16. Casting evaluation of U-Zr alloy system fuel slug for SFR prepared by injection casting method

    SciTech Connect

    Song, Hoon; Kim, Jong-Hwan; Kim, Ki-Hwan; Lee, Chan-Bock

    2013-07-01

    Metal fuel slugs of U-Pu-Zr alloys for Sodium-cooled Fast Reactor (SFR) have conventionally been fabricated by a vacuum injection casting method. Recently, management of minor actinides (MA) became an important issue because direct disposal of the long-lived MA can be a long-term burden for a tentative repository up to several hundreds of thousand years. In order to recycle transuranic elements (TRU) retained in spent nuclear fuel, remote fabrication capability in a shielded hot cell should be prepared. Moreover, generation of long-lived radioactive wastes and loss of volatile species should be minimized during the recycled fuel fabrication step. In order to prevent the evaporation of volatile elements such as Am, alternative fabrication methods of metal fuel slugs have been studied applying gravity casting, and improved injection casting in KAERI, including melting under inert atmosphere. And then, metal fuel slugs were examined with casting soundness, density, chemical analysis, particle size distribution and microstructural characteristics. Based on these results there is a high level of confidence that Am losses will also be effectively controlled by application of a modest amount of overpressure. A surrogate fuel slug was generally soundly cast by improved injection casting method, melted fuel material under inert atmosphere.

  17. Electrochemical characterization of cast titanium alloys.

    PubMed

    Cai, Zhuo; Shafer, Ty; Watanabe, Ikuya; Nunn, Martha E; Okabe, Toru

    2003-01-01

    A reaction layer forms on cast titanium alloy surfaces due to the reaction of the molten metal with the investment. This surface layer may affect the corrosion of the alloy in the oral environment. The objective of this study was to characterize the in vitro corrosion behavior of cast titanium alloys. ASTM Grade 2 CP titanium, Ti-6Al-4V, Ti-6Al-7Nb and Ti-13Nb-13Zr alloys were cast into a MgO-based investment. Experiments were performed on castings (N=4) with three surface conditions: (A) as-cast surface after sandblasting, (B) polished surface after removal of the reaction layer, and (C) sandblasted surface after removal of the reaction layer. Open-circuit potential (OCP) measurement, linear polarization, and potentiodynamic cathodic polarization were performed in aerated (air+10% CO(2)) modified Tani-Zucchi synthetic saliva at 37 degrees C. Potentiodynamic anodic polarization was subsequently conducted in the same medium deaerated with N(2)+10% CO(2) gas 2 h before and during the experiment. Polarization resistance (R(P)) and corrosion rate (I(CORR)) were calculated. Numerical results were subjected to nonparametric statistical analysis at alpha=0.05. The OCP stabilized for all the specimens after 6 x 10(4)s. Apparent differences in anodic polarization were observed among the different surfaces for all the metals. A passivation region followed by breakdown and repassivation were seen on specimens with surfaces A and C. An extensive passive region was observed on all the metals with surface B. The Kruskal-Wallis test showed no significant differences in OCP, R(p), I(CORR) or break down potential for each of the three surfaces among all the metals. The Mann-Whitney test showed significantly lower R(P) and higher I(CORR) values for surface C compared to the other surfaces. Results indicate that the surface condition has more effect on corrosion of these alloys than the surface reaction layer. Within the oxidation potential range of the oral cavity, all the metal

  18. Casting propellant in rocket engine

    NASA Technical Reports Server (NTRS)

    Roach, J. E.; Froehling, S. C. (Inventor)

    1976-01-01

    A method is described for casting a solid propellant in the casing of a rocket engine having a continuous wall with a single opening which is formed by leaves of a material which melt at a temperature of the propellant and with curved edges concentric to the curvature of the spherical casing. The leaves are inserted into the spherical casing through the opening forming a core having a greater width than the width of the single opening and with curved peripheral edges. The cast propellant forms a solid mass and then heated to melt the leaves and provide a central opening with radial projecting flutes.

  19. Cementite Solidification in Cast Iron

    NASA Astrophysics Data System (ADS)

    Coronado, J. J.; Sinatora, A.; Albertin, E.

    2014-06-01

    Two hypereutectic cast irons (5.01 pct Cr and 5.19 pct V) were cast and the polished surfaces of test pieces were deep-etched and analyzed via scanning electron microscopy. The results show that graphite lamellae intersect the cementite and a thin austenite film nucleates and grows on the cementite plates. For both compositions, graphite and cementite can coexist as equilibrium phases, with the former always nucleating and growing first. The eutectic carbides grow from the austenite dendrites in a direction perpendicular to the primary plates.

  20. Building Structure Feature-based Models for Predicting Isoform-specific Human Cytochrome P-450 (hCYP 3A4, 2D6 and 2C9) Inhibition Assay Results in ToxCast

    EPA Science Inventory

    EPA’s ToxCast project is using high-throughput screening (HTS) to profile and prioritize chemicals for further testing. ToxCast Phase I evaluated 309 unique chemicals, the majority pesticide actives, in over 500 HTS assays. These included 3 human cytochrome P450 (hCYP3A4, hCYP2...

  1. Initial solidification phenomena in continuous casting

    NASA Astrophysics Data System (ADS)

    Badri, Adam

    Continuous casting is the main process route for the mass production of steel today, yielding in excess of 560 million tons annually, corresponding to 80% of total steel production worldwide. As with any process, as improvements are introduced and quality is enhanced, there is the ever greater push to reduce problems that were once minor. The restrictions on quality for certain products require that defects be kept to a minimum. Currently, the industry has developed a wealth of experience in how to deal with slabs with oscillation marks. However, these practices are circumventions of the symptoms of the problems, not solutions for the causes. By understanding the formation mechanism, one can then develop practices based on a logical consideration oft he causes. The goals of this current work were to develop a mold simulator that could replicate the surface quality of industrial slabs. The techniques developed allowed for a more detailed examination of the heat transfer interactions during continuous casting, such that the variations of heat flux due to irregular solidification could be observed. It is shown that the mechanisms proposed in the literature are not individually sufficient for the formation of an oscillation mark, but several are necessary and must occur in concert for one to form. A mechanism is proposed for the formation of oscillation marks based upon the experimental results. This hypothesis is formulated as a series of necessary conditions that must be satisfied for an oscillation mark to be formed. This hypothesis is described, and shown to be in agreement with the trends observed and reported in the literature. It can explain both the overflow- and depression-type mark seen in industrial slabs. Additionally, this hypothesis was successfully used as a method of predicting the locations of oscillation marks on cast shells based upon the mold heat transfer measurements.

  2. Casting behavior of titanium alloys in a centrifugal casting machine.

    PubMed

    Watanabe, K; Miyakawa, O; Takada, Y; Okuno, O; Okabe, T

    2003-05-01

    Since dental casting requires replication of complex shapes with great accuracy, this study examined how well some commercial titanium alloys and experimental titanium-copper alloys filled a mold cavity. The metals examined were three types of commercial dental titanium [commercially pure titanium (hereinafter noted as CP-Ti), Ti-6Al-4V (T64) and Ti-6Al-7Nb (T67)], and experimental titanium-copper alloys [3%, 5% and 10% Cu (mass %)]. The volume percentage filling the cavity was evaluated in castings prepared in a very thin perforated sheet pattern and cast in a centrifugal casting machine. The flow behavior of the molten metal was also examined using a so-called "tracer element technique." The amounts of CP-Ti and all the Ti-Cu alloys filling the cavity were similar; less T64 and T67 filled the cavity. However, the Ti-Cu alloys failed to reach the end of the cavities due to a lower fluidity compared to the other metals. A mold prepared with specially designed perforated sheets was effective at differentiating the flow behavior of the metals tested. The present technique also revealed that the more viscous Ti-Cu alloys with a wide freezing range failed to sequentially flow to the end of the cavity. PMID:12593955

  3. INTERIOR VIEW WITH CASTING MACHINE AND A 4" DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 4" DUCTILE IRON PIPE BEING EXTRACTED FROM CASTING MACHINE - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  4. INTERIOR VIEW OF CASTING MACHINE WITH 4' DUCTILE IRON PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF CASTING MACHINE WITH 4' DUCTILE IRON PIPE BEING WEIGHED ON SCALES AT CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  5. INTERIOR VIEW WITH CASTING MACHINE AND A 4' DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 4' DUCTILE IRON PIPE BEING CENTRIFUGALLY CAST, AS OPERATOR WATCHES TO ENSURE QUALITY. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  6. INTERIOR VIEW WITH CASTING MACHINE COOLING A 20' IRON PIPE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE COOLING A 20' IRON PIPE PRIOR TO EXTRACTION FROM CASTING MACHINE. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  7. Properties of electroslag castings: Part 1

    SciTech Connect

    Sikka, V.K.

    1984-11-01

    This part of several reports to be published on the properties of electroslag castings of 2 1/4 Cr-1 Mo, 9 Cr-1 Mo, and type 316 stainless steel describes the properties of three electroslag-cast valve bodies of type 316 stainless steel. These castings were electroslag cast at the University of British Columbia in Canada from ORNL-supplied electrodes. The castings have been characterized for surface finish, cracking, solidification structure, chemical analysis, hardness, ferrite distribution, tensile properties, Charpy impact properties, and creep properties. Tensile data on these castings were compared with the American Society of Mechanical Engineers (ASME) code minimum values for sand castings. The creep data were compared with the data on sand castings and the ASME code minimum curve for wrought material. 29 figures, 7 tables.

  8. Effect of ferrite on cast stainless steels

    SciTech Connect

    Nadezhdin, A.; Cooper, K. ); Timbers, G. . Kraft Pulp Division)

    1994-09-01

    Premature failure of stainless steel castings in bleach washing service is attributed to poor casting quality high porosity and to a high ferrite content, which makes the castings susceptible to corrosion by hot acid chloride solutions. A survey of the chemical compositions and ferrite contents of corrosion-resistant castings in bleach plants at three pulp mills found high [delta]-ferrite levels in the austenitic matrix due to the improper balance between austenite and ferrite stabilizers.

  9. Application of particle method to the casting process simulation

    NASA Astrophysics Data System (ADS)

    Hirata, N.; Zulaida, Y. M.; Anzai, K.

    2012-07-01

    Casting processes involve many significant phenomena such as fluid flow, solidification, and deformation, and it is known that casting defects are strongly influenced by the phenomena. However the phenomena complexly interacts each other and it is difficult to observe them directly because the temperature of the melt and other apparatus components are quite high, and they are generally opaque; therefore, a computer simulation is expected to serve a lot of benefits to consider what happens in the processes. Recently, a particle method, which is one of fully Lagrangian methods, has attracted considerable attention. The particle methods based on Lagrangian methods involving no calculation lattice have been developed rapidly because of their applicability to multi-physics problems. In this study, we combined the fluid flow, heat transfer and solidification simulation programs, and tried to simulate various casting processes such as continuous casting, centrifugal casting and ingot making. As a result of continuous casting simulation, the powder flow could be calculated as well as the melt flow, and the subsequent shape of interface between the melt and the powder was calculated. In the centrifugal casting simulation, the mold was smoothly modeled along the shape of the real mold, and the fluid flow and the rotating mold are simulated directly. As a result, the flow of the melt dragged by the rotating mold was calculated well. The eccentric rotation and the influence of Coriolis force were also reproduced directly and naturally. For ingot making simulation, a shrinkage formation behavior was calculated and the shape of the shrinkage agreed well with the experimental result.

  10. Macrovoid Defect Growth during Evaporative Casting of Polymeric Membranes

    NASA Technical Reports Server (NTRS)

    Greenberg, A. R.; Khare, V. P.; Zartman, J.; Krantz, W. B.; Todd, P.

    2003-01-01

    Macrovoid (MV) formation is a significant problem in evaporatively cast polymeric membranes. MVs are large, elongated or teardrop-shaped pores (10-50 micron) that can impair membrane structural integrity. Although MVs have been extensively studied, there is no general agreement on the mechanisms governing MV growth. Recently, our research group has formulated the solutocapillary convection (SC) hypothesis, which contends that MV growth involves three principal forces: a Marangoni force generated by surface tension gradients within the MV interface, a viscous drag force, and a gravitationally induced body force. Two sets of complementary experiments were conducted to test the SC hypothesis. Ground-based videomicroscopy flow-visualization (VMFV) was utilized to measure the flow velocities at the MV-casting solution interface and deep within the casting solution. The measurements were performed with casting solutions containing 10 wt% cellulose acetate (CA), 30 wt% H2O, 60 wt% acetone, and 200- ppm TiO2 particles for flow visualization, and the surface tension was controlled by surfactant addition. Qualitatively, the experiments indicated that MV growth occurs in three distinct phases: (1) a very rapid initial growth period, (2) a much slower growth phase, and (3) absorption of selected MVs into the expanding demixed region. The presence of tracer particles inside the MVs suggests the presence of a convective flow, which transfers the particles from the bulk solution to the MV interior. Although the VMFV experiments did not establish any surfactant effect on the interfacial velocities, a statistically significant effect on the MV number density was observed. In the second set of experiments, membranes were cast aboard a KC-135 aircraft under 0-g and 2-g conditions. Despite careful attention to the design and fabrication of the membrane casting apparatus (MCA), several problems were encountered, the most significant of which was the contamination of the casting

  11. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  12. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  13. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  14. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  15. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  16. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  17. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  18. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... approved specifications. Paragraphs (c) and (d) of this section apply to structural castings except... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... at an ultimate load corresponding to a casting factor of 1.25; and (ii) The deformation...

  19. Pressure distribution in centrifugal dental casting.

    PubMed

    Nielsen, J P

    1978-02-01

    Equations are developed for liquid metal pressure in centrifugal dental casting, given the instantaneous rotational velocity, density, and certain dimensions of the casting machine and casting pattern. A "reference parabola" is introduced making the fluid pressure concept more understandable. A specially designed specimen demonstrates experimentally the reference parabola at freezing. PMID:355283

  20. Prediction of Microporosity in Shrouded Impeller Castings

    SciTech Connect

    Viswanathan, S. Nelson, C.D.

    1998-09-01

    The purpose of this Cooperative Research and Development Agreement (CRADA) between the Oak Ridge National Laboratory (ORNL) and Morris Bean and Company was to link computer models of heat and fluid flow with previously developed quality criteria for the prediction of microporosity in a Al-4.5% Cu alloy shrouded impeller casting. The results may be used to analyze the casting process design for the commercial production of 206 o alloy shrouded impeller castings. Test impeller castings were poured in the laboratory for the purpose of obtaining thermal data and porosity distributions. Also, a simulation of the test impeller casting was conducted and the results validated with porosity measurements on the test castings. A comparison of the predicted and measured microporosity distributions indicated an excellent correlation between experiments and prediction. The results of the experimental and modeling studies undertaken in this project indicate that the quality criteria developed for the prediction of microporosity in Al-4.5% Cu alloy castings can accurately predict regions of elevated microporosity even in complex castings such as the shrouded impeller casting. Accordingly, it should be possible to use quality criteria for porosity prediction in conjunction with computer models of heat and fluid flow to optimize the casting process for the production of shrouded impeller castings. Since high levels of microporosity may be expected to result in poor fatigue properties, casting designs that are optimized for low levels of microporosity should exhibit superior fatigue life.

  1. Casting Freedom, 1860-1862

    ERIC Educational Resources Information Center

    Social Education, 2005

    2005-01-01

    Thomas Crawford, an American Sculptor, created the full-size figure of Freedom in clay. Molds were made, from which a full-size positive plaster model was cast in five main sections. This model is on view today in the basement rotunda of the Russell Senate Office Building. Clark Mills was a self-taught American sculptor with experience in casting…

  2. Tape casting of magnesium oxide.

    SciTech Connect

    Ayala, Alicia; Corral, Erica L.; Loehman, Ronald E.; Bencoe, Denise Nora; Reiterer, Markus; Shah, Raja A.

    2008-02-01

    A tape casting procedure for fabricating ceramic magnesium oxide tapes has been developed as a method to produce flat sheets of sintered MgO that are thin and porous. Thickness of single layer tapes is in the range of 200-400 {micro}m with corresponding surface roughness values in the range of 10-20 {micro}m as measured by laser profilometry. Development of the tape casting technique required optimization of pretreatment for the starting magnesium oxide (MgO) powder as well as a detailed study of the casting slurry preparation and subsequent heat treatments for sintering and final tape flattening. Milling time of the ceramic powder, plasticizer, and binder mixture was identified as a primary factor affecting surface morphology of the tapes. In general, longer milling times resulted in green tapes with a noticeably smoother surface. This work demonstrates that meticulous control of the entire tape casting operation is necessary to obtain high-quality MgO tapes.

  3. Graphite Formation in Cast Iron

    NASA Technical Reports Server (NTRS)

    Stefanescu, D. M.

    1985-01-01

    In the first phase of the project it was proven that by changing the ratio between the thermal gradient and the growth rate for commercial cast iron samples solidifying in a Bridgman type furnace, it is possible to produce all types of graphite structures, from flake to spheroidal, and all types of matrices, from ferritic to white at a certain given level of cerium. KC-135 flight experiments have shown that in a low-gravity environment, no flotation occurs even in spheroidal graphite cast irons with carbon equivalent as high as 5%, while extensive graphite flotation occurred in both flake and spheroidal graphite cast irons, in high carbon samples solidified in a high gravity environment. This opens the way for production of iron-carbon composite materials, with high carbon content (e.g., 10%) in a low gravity environment. By using KC-135 flights, the influence of some basic elements on the solidification of cast iron will be studied. The mechanism of flake to spheroidal graphite transition will be studied, by using quenching experiments at both low and one gravity for different G/R ratios.

  4. ENVIRONMENTAL ASSESSMENT OF IRON CASTING

    EPA Science Inventory

    Sampling of ductile iron casting in green sand molds with phenolic isocyanate cores and in phenol-formaldehyde bound shell molds did not provide definitive proof that environmentally hazardous organic emission occur. Both molding systems produced the same type of major emissions,...

  5. Advanced Lost Foam Casting Technology

    SciTech Connect

    Charles E. Bates; Harry E. Littleton; Don Askeland; Taras Molibog; Jason Hopper; Ben Vatankhah

    2000-11-30

    This report describes the research done under the six tasks to improve the process and make it more functional in an industrial environment. Task 1: Pattern Pyrolysis Products and Pattern Properties Task 2: Coating Quality Control Task 3: Fill and Solidification Code Task 4: Alternate Pattern Materials Task 5: Casting Distortion Task 6: Technology Transfer

  6. Solution-Processed Polyfluorene:Naphthalenediimide-N-Doped TiO2 Hybrids for Ultraviolet Photodetector Applications

    NASA Astrophysics Data System (ADS)

    Memisoglu, Gorkem; Varlikli, Canan; Diker, Halide

    2013-12-01

    In this study, highly efficient ultraviolet (UV) photodetectors based on a solution-processed system are introduced. Nitrogen-doped TiO2 nanoparticles are embedded in poly(9,9-dioctylfluorenyl-2,7-yleneethynylene) (PFE): N, N'-bis- n-butyl-1,4,5,8-naphthalenediimide (BNDI) (3:1 wt.%) blends. An UV- active layer of [(PFE:BNDI)(3:1):ammonium hydroxide-TiO2] [9:1 wt.%] gave a photoresponsivity value of 545 ± 6.92 mA/W at -4 V under 1 mW/cm2 UV light at 365 nm, and this value was increased to 597 ± 9.22 mA/W on annealing the active layer at 60°C. The efficiencies obtained are strongly dependent on the nitrogen source nature, their donor-acceptor relationship, and the morphological interaction with the PFE:BNDI blend.

  7. CAST STONE TECHNOLOGY FOR THE TREATMENT AND IMMOBILIZATION OF LOW-ACTIVITY WASTE

    SciTech Connect

    MINWALL HJ

    2011-04-08

    Cast stone technology is being evaluated for potential application in the treatment and immobilization of Hanford low-activity waste. The purpose of this document is to provide background information on cast stone technology. The information provided in the report is mainly based on a pre-conceptual design completed in 2003.

  8. Species-specific predictive models of developmental toxicity using the ToxCast chemical library

    EPA Science Inventory

    EPA’s ToxCastTM project is profiling the in vitro bioactivity of chemicals to generate predictive models that correlate with observed in vivo toxicity. In vitro profiling methods are based on ToxCast data, consisting of over 600 high-throughput screening (HTS) and high-content sc...

  9. Diabetic Neuropathy: What is a Total Contact Cast?

    MedlinePlus

    ... Web version Diabetic Neuropathy | What is a Total Contact Cast? What is a total contact cast? A total contact cast is a cast used to treat ulcers ( ... foot--that's why it is called a total contact cast. The cast helps to protect the skin ...

  10. The Effects of Casting Porosity on the Tensile Behavior of Investment Cast 17-4PH Stainless Steel

    NASA Astrophysics Data System (ADS)

    Susan, D. F.; Crenshaw, T. B.; Gearhart, J. S.

    2015-08-01

    The effect of casting porosity on the mechanical behavior of investment cast 17-4PH stainless steel was studied as well as the effect of heat treatment on the alloy's sensitivity to casting defects. Interdendritic porosity, formed during solidification and shrinkage of the alloy, reduces the yield strength and ultimate tensile strength roughly in proportion to the reduction in load bearing cross-section. The effects of casting porosity on ductility (% strain, % reduction in area) are more severe, in agreement with research on other alloy systems. In this study, 10% porosity reduced the ductility of 17-4PH stainless steel by almost 80% for the high-strength H925 condition. Tensile testing at -10°C (263 K) further reduces the alloy ductility with and without pores present. In the lower strength H1100 condition, the ductility is higher than the H925 condition, as expected, and somewhat less sensitive to porosity. By measuring the area % porosity on the fracture surface of tensile specimens, the trend in failure strain versus area % porosity was obtained and analyzed using two methods: an empirical approach to determine an index of defect susceptibility with a logarithmic fit and an analytical approach based on the constitutive stress-strain behavior and critical strain concentration in the vicinity of the casting voids. The applicability of the second method depends on the amount of non-uniform strain (necking) and, as such, the softer H1100 material did not correlate well to the model. The behavior of 17-4PH was compared to previous work on cast Al alloys, Mg alloys, and other cast materials.

  11. A Nonconventional Approach to Patterned Nanoarrays of DNA Strands for Template-Assisted Assembly of Polyfluorene Nanowires.

    PubMed

    Bae, Dong Geun; Jeong, Ji-Eun; Kang, Seok Hee; Byun, Myunghwan; Han, Dong-Wook; Lin, Zhiqun; Woo, Han Young; Hong, Suck Won

    2016-08-01

    DNA molecules have been widely recognized as promising building blocks for constructing functional nanostructures with two main features, that is, self-assembly and rich chemical functionality. The intrinsic feature size of DNA makes it attractive for creating versatile nanostructures. Moreover, the ease of access to tune the surface of DNA by chemical functionalization offers numerous opportunities for many applications. Herein, a simple yet robust strategy is developed to yield the self-assembly of DNA by exploiting controlled evaporative assembly of DNA solution in a unique confined geometry. Intriguingly, depending on the concentration of DNA solution, highly aligned nanostructured fibrillar-like arrays and well-positioned concentric ring-like superstructures composed of DNAs are formed. Subsequently, the ring-like negatively charged DNA superstructures are employed as template to produce conductive organic nanowires on a silicon substrate by complexing with a positively charged conjugated polyelectrolyte poly[9,9-bis(6'-N,N,N-trimethylammoniumhexyl)fluorene dibromide] (PF2) through the strong electrostatic interaction. Finally, a monolithic integration of aligned arrays of DNA-templated PF2 nanowires to yield two DNA/PF2-based devices is demonstrated. It is envisioned that this strategy can be readily extended to pattern other biomolecules and may render a broad range of potential applications from the nucleotide sequence and hybridization as recognition events to transducing elements in chemical sensors. PMID:27351291

  12. Materials for Advanced Ultrasupercritical Steam Turbines Task 4: Cast Superalloy Development

    SciTech Connect

    Thangirala, Mani

    2015-09-30

    The Steam Turbine critical stationary structural components are high integrity Large Shell and Valve Casing heavy section Castings, containing high temperature steam under high pressures. Hence to support the development of advanced materials technology for use in an AUSC steam turbine capable of operating with steam conditions of 760°C (1400°F) and 35 Mpa (5000 psia), Casting alloy selection and evaluation of mechanical, metallurgical properties and castability with robust manufacturing methods are mandated. Alloy down select from Phase 1 based on producability criteria and creep rupture properties tested by NETL-Albany and ORNL directed the consortium to investigate cast properties of Haynes 282 and Haynes 263. The goals of Task 4 in Phase 2 are to understand a broader range of mechanical properties, the impact of manufacturing variables on those properties. Scale up the size of heats to production levels to facilitate the understanding of the impact of heat and component weight, on metallurgical and mechanical behavior. GE Power & Water Materials and Processes Engineering for the Phase 2, Task 4.0 Castings work, systematically designed and executed casting material property evaluation, multiple test programs. Starting from 15 lbs. cylinder castings to world’s first 17,000 lbs. poured weight, heavy section large steam turbine partial valve Haynes 282 super alloy casting. This has demonstrated scalability of the material for steam Turbine applications. Activities under Task 4.0, Investigated and characterized various mechanical properties of Cast Haynes 282 and Cast Nimonic 263. The development stages involved were: 1) Small Cast Evaluation: 4 inch diam. Haynes 282 and Nimonic 263 Cylinders. This provided effects of liquidus super heat range and first baseline mechanical data on cast versions of conventional vacuum re-melted and forged Ni based super alloys. 2) Step block castings of 300 lbs. and 600 lbs. Haynes 282 from 2 foundry heats were evaluated which

  13. Polyfluorene Electrolytes Interfacial Layer for Efficient Polymer Solar Cells: Controllably Interfacial Dipoles by Regulation of Polar Groups.

    PubMed

    Liu, Huimin; Hu, Lin; Wu, Feiyan; Chen, Lie; Chen, Yiwang

    2016-04-20

    The polar groups in the conjugated polyelectrolytes (CPEs) can create the favorable dipoles at the electrode/active layer interface, which is critical for the CPEs to minimize the interfacial energy barrier in polymer solar cells (PSCs). Herein, a series of CPEs based on poly [(9,9-bis(3'-(N,N-dimethylamino)propyl)-2,7-fluorene)-co-2,7-(9,9-dioctylfluorene)] derivates (PFNs) (PFN30, PFN50, PFN70, and PFN100) with different mole ratio of polar groups (-N(C2H5)2) were designed and synthesized to investigate the effect of the numbers of polar groups on the interfacial dipoles. Controllably interfacial dipoles could be readily achieved by only tuning the numbers of -N(C2H5)2 in PFNs, as revealed by the work function of the PFNs modified ITO gradually reduced as the loadings of the -N(C2H5)2 increased. In addition, increasing the numbers of -N(C2H5)2 in PFNs were also favorable for developing the smooth and homogeneous morphology of the active layer. As a result, the content of the polar amine in the PFNs exerted great influence on the performance of polymer solar cells. Increasing the numbers of the pendent -N(C2H5)2 could effectively improve the power conversion efficiency (PCE) of the devices. Among these PFNs, PFN100 with the highest content of -N(C2H5)2 polar groups delivered the device with the best PCE of 3.27%. It indicates tailoring the content of the polar groups in the CPEs interlayer is a facial and promising approach for interfacial engineering to developing high performance PSCs. PMID:27028166

  14. Numerical simulation of porosity-free titanium dental castings.

    PubMed

    Wu, M; Augthun, M; Schädlich-Stubenrauch, J; Sahm, P R; Spiekermann, H

    1999-08-01

    The objective of this research was to analyse, predict and control the porosity in titanium dental castings by the use of numerical simulation. A commercial software package (MAGMASOFT) was used. In the first part of the study, a model casting (two simplified tooth crowns connected by a connector bar) was simulated to analyse shrinkage porosity. Secondly, gas pores were numerically examined by means of a ball specimen with a "snake" sprue. The numerical simulation results were compared with the experimental casting results, which were made on a centrifugal casting machine. The predicted shrinkage levels coincided well with the experimentally determined levels. Based on the above numerical analyses, an optimised running and gating system design for the crown model was proposed. The numerical filling and solidification results of the ball specimen showed that this simulation model could be helpful for the explanation of the experimentally indicated gas pores. It was concluded that shrinkage porosity in titanium dental casting was predictable, and it could be minimised by improving the running and gating system design. Entrapped gas pores can be explained from the simulation results of the mould filling and solidification. PMID:10467947

  15. Mechanical evaluation of a soft cast material.

    PubMed

    Zmurko, M G; Belkoff, S M; Herzenberg, J E

    1997-08-01

    In this study, the structural and material properties of a new semi-rigid material, Scotchcast SoftCast (SCS), were compared to the properties of two rigid materials, plaster of paris (POP) and Scotchcast Plus (SCP). Cylinders and flat beams made from 4, 6, 8, and 10 layers of each casting material were tested in three-point bending and diametrical compression. Initial stiffness and yield force values of SCS casts were significantly lower than for casts of SCP and POP made of the same number of layers. Casts made from SCS may be indicated for non-rigid applications, but not where rigid immobilization is required. PMID:9263288

  16. The effect of Cr, Co, Al, Mo and Ta on a series of cast Ni-base superalloys on the stability of an aluminide coating during cyclic oxidation in Mach 0.3 burner rig

    NASA Technical Reports Server (NTRS)

    Zaplatynsky, I.; Barrett, C. A.

    1986-01-01

    The influence of varying the content of Co, Cr, Mo, Ta, and Al in a series of cast Ni-based gamma/gamma'superalloys on the behavior of aluminide coatings was studied in burner rig cyclic oxidation tests at 1100 C. The alloys had nominally fixed levels of Ti, W, Cb, Zr, C, and B. The alloy compositions were based on a full 2(sup 5)-fractional statistical design supplemented by 10 star point alloys and a center point alloy. This full central composite design of 43 alloys plus two additional alloys with extreme Al levels allowed a complete second degree estimating equation to be derived from the 5-compositional variables. The weight change/time data for the coated samples fitted well to the paralinear oxidation model and enabled a modified oxidation attack parameter, K'(sub a) to be derived to rank the alloys and log K' (sub a ) to be used as the dependent variable in the estimating equation to determine the oxidation resistance of the coating as a function of the underlying alloy content. The most protective aluminide coatings are associated with the highest possible base ally contents of CR and Al and at a 4 percent Ta level. The Mo and Co effects interact but at fixed levels of 0, 5, or 10% Co. A 4% Mo level is optimum.

  17. Possibility of reconstruction of dental plaster cast from 3D digital study models

    PubMed Central

    2013-01-01

    Objectives To compare traditional plaster casts, digital models and 3D printed copies of dental plaster casts based on various criteria. To determine whether 3D printed copies obtained using open source system RepRap can replace traditional plaster casts in dental practice. To compare and contrast the qualities of two possible 3D printing options – open source system RepRap and commercially available 3D printing. Design and settings A method comparison study on 10 dental plaster casts from the Orthodontic department, Department of Stomatology, 2nd medical Faulty, Charles University Prague, Czech Republic. Material and methods Each of 10 plaster casts were scanned by inEos Blue scanner and the printed on 3D printer RepRap [10 models] and ProJet HD3000 3D printer [1 model]. Linear measurements between selected points on the dental arches of upper and lower jaws on plaster casts and its 3D copy were recorded and statistically analyzed. Results 3D printed copies have many advantages over traditional plaster casts. The precision and accuracy of the RepRap 3D printed copies of plaster casts were confirmed based on the statistical analysis. Although the commercially available 3D printing enables to print more details than the RepRap system, it is expensive and for the purpose of clinical use can be replaced by the cheaper prints obtained from RepRap printed copies. Conclusions Scanning of the traditional plaster casts to obtain a digital model offers a pragmatic approach. The scans can subsequently be used as a template to print the plaster casts as required. Using 3D printers can replace traditional plaster casts primarily due to their accuracy and price. PMID:23721330

  18. Process development of thin strip steel casting

    SciTech Connect

    Sussman, R.C.; Williams, R.S.

    1990-12-01

    An important new frontier is being opened in steel processing with the emergence of thin strip casting. Casting steel directly to thin strip has enormous benefits in energy savings by potentially eliminating the need for hot reduction in a hot strip mill. This has been the driving force for numerous current research efforts into the direct strip casting of steel. The US Department of Energy initiated a program to evaluate the development of thin strip casting in the steel industry. In earlier phases of this program, planar flow casting on an experimental caster was studied by a team of engineers from Westinghouse Electric corporation and Armco Inc. A subsequent research program was designed as a fundamental and developmental study of both planar and melt overflow casting processes. This study was arranged as several separate and distinct tasks which were often completed by different teams of researchers. An early task was to design and build a water model to study fluid flow through different designs of planar flow casting nozzles. Another important task was mathematically modeling of melt overflow casting process. A mathematical solidification model for the formation of the strip in the melt overflow process was written. A study of the material and conditioning of casting substrates was made on the small wheel caster using the melt overflow casting process. This report discusses work on the development of thin steel casting.

  19. Nondestructive characterization of ductile cast iron by magnetic adaptive testing

    NASA Astrophysics Data System (ADS)

    Vertesy, G.; Uchimoto, T.; Tomáš, I.; Takagi, T.

    2010-10-01

    This paper reports correlation of magnetic descriptors with Brinell hardness and conductivity of ductile cast iron, aiming to develop a novel nondestructive method by magnetic adaptive testing. Four series of cast iron staircase-shaped samples were investigated by this method, where different cooling rates of samples during casting resulted in different structures of each sample. The flat samples were magnetized by an attached yoke, and sensitive descriptors were obtained from a proper evaluation, based on the measurements of series of magnetic minor hysteresis loops, without magnetic saturation of the samples. Results of the nondestructive magnetic tests were compared with destructive mechanical measurements of Brinell hardness and conductivity and good correlation was found between them.

  20. The influence of cast shadows on visual search.

    PubMed

    Rensink, Ronald A; Cavanagh, Patrick

    2004-01-01

    We show that cast shadows can have a significant influence on the speed of visual search. In particular, we find that search based on the shape of a region is affected when the region is darker than the background and corresponds to a shadow formed by lighting from above. Results support the proposal that an early-level system rapidly identifies regions as shadows and then discounts them, making their shapes more difficult to access. Several constraints used by this system are mapped out, including constraints on the luminance and texture of the shadow region, and on the nature of the item casting the shadow. Among other things, this system is found to distinguish between line elements (items containing only edges) and surface elements (items containing visible surfaces), with only the latter deemed capable of casting a shadow. PMID:15693675

  1. Note: Vignetting calibration and temperature correction for casting billets.

    PubMed

    Xie, Zhi; Zhang, Yuzhong; Hu, Zhenwei; Bai, Haicheng

    2013-09-01

    A method for calibration of vignetting coefficient is proposed in this paper to solve the distortion of temperature measurement using a CCD-based pyrometer. On this basis, a hybrid temperature measurement system, which comprises of an array CCD camera with high resolution and a single spot colorimetric thermometer, is introduced to eliminate the influences of surface striped iron oxide scale, dust, and emissivity on temperature measurement for casting billets. Currently, the system has been successfully applied and verified in some continuous casting production lines. The vignetting estimation error of 0.052 and the maximum temperature measurement fluctuation of 5 °C were achieved in these measurements. PMID:24089881

  2. Caste development and reproduction: a genome-wide analysis of hallmarks of insect eusociality

    PubMed Central

    Cristino, A S; Nunes, F M F; Lobo, C H; Bitondi, M M G; Simões, Z L P; Da Fontoura Costa, L; Lattorff, H M G; Moritz, R F A; Evans, J D; Hartfelder, K

    2006-01-01

    The honey bee queen and worker castes are a model system for developmental plasticity. We used established expressed sequence tag information for a Gene Ontology based annotation of genes that are differentially expressed during caste development. Metabolic regulation emerged as a major theme, with a caste-specific difference in the expression of oxidoreductases vs. hydrolases. Motif searches in upstream regions revealed group-specific motifs, providing an entry point to cis-regulatory network studies on caste genes. For genes putatively involved in reproduction, meiosis-associated factors came out as highly conserved, whereas some determinants of embryonic axes either do not have clear orthologs (bag of marbles, gurken, torso), or appear to be lacking (trunk) in the bee genome. Our results are the outcome of a first genome-based initiative to provide an annotated framework for trends in gene regulation during female caste differentiation (representing developmental plasticity) and reproduction. PMID:17069641

  3. Casting a 'Net

    ERIC Educational Resources Information Center

    Valet, Will

    2003-01-01

    The budget squeeze is battering both community colleges and their workforce development clients. But a unique network is helping those community colleges reel in clients through computer- and Web-based learning. In this article, the author describes the ACT Center network of Calhoun Community College in Decatur, Georgia. ACT Centers are designed…

  4. Storage Stability and Antibacterial Activity against E. coli O157:H7 of Carvacrol in Edible Apple Films made by Two Different Casting Methods

    Technology Transfer Automated Retrieval System (TEKTRAN)

    The antimicrobial activities against E. coli O157:H7, as well as the stability of carvacrol, the main constituent of oregano oil, were evaluated during the preparation and storage of apple-based edible films made by two different casting methods, continuous casting and batch casting. Antimicrobial ...

  5. Titanium casting: the surface reaction layer of castings obtained using ultra-low-temperature molds.

    PubMed

    Kikuchi, H; Onouchi, M; Hsu, H C; Kurotani, T; Nishiyama, M

    2001-03-01

    To examine whether the surface reaction layer of titanium castings can be reduced by lowering the mold temperature during casting, we cast titanium at three mold temperatures, including an ultra-low temperature produced by cooling the mold with liquid nitrogen, then measured the tensile strength and elongation of the castings. The titanium was cast using a centrifugal casting machine, and the molds were incinerated according to the manufacturers' instructions. Castings were then made with the molds at 200 degrees C, 600 degrees C, and an ultra-low temperature (-196 degrees C). The castability of titanium cast in the mold at the ultra-low temperature was good. The Vickers hardness near the surface layer of castings decreased as the mold temperature decreased. PMID:11383633

  6. Constructivist Learning of Anatomy: Gaining Knowledge by Creating Anatomical Casts

    ERIC Educational Resources Information Center

    Hermiz, David J.; O'Sullivan, Daniel J.; Lujan, Heidi L.; DiCarlo, Stephen E.

    2011-01-01

    Educators are encouraged to provide inquiry-based, collaborative, and problem solving activities that enhance learning and promote curiosity, skepticism, objectivity, and the use of scientific reasoning. Making anatomical casts or models by injecting solidifying substances into organs is an example of a constructivist activity for achieving these…

  7. 13. Bottom floor, tower interior showing concrete floor and cast ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. Bottom floor, tower interior showing concrete floor and cast iron bases for oil butts (oil butts removed when lighthouse lamp was converted to electric power.) - Block Island Southeast Light, Spring Street & Mohegan Trail at Mohegan Bluffs, New Shoreham, Washington County, RI

  8. Office orthopedics: thumb spica casting for scaphoid fractures.

    PubMed

    Richard, J R

    1995-09-15

    Fracture of the scaphoid bone of the wrist is a common orthopedic problem and is accurately diagnosed by determining the mechanism of injury based on the history, performing a specific physical examination maneuvers and interpreting radiographic findings. Skill in the application of the thumb spica cast enables the family physician to provide appropriate and definitive care for many of these patients. PMID:7668203

  9. VIEW OF GUN EMPLACEMENT AND THE TABLELIKE CAST CONCRETE STRUCTURE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF GUN EMPLACEMENT AND THE TABLE-LIKE CAST CONCRETE STRUCTURE SHOWING THE SPALLED AREA ON ITS EAST SIDE (LEFT) WHERE THE SECOND PROJECTING ARM WAS BROKEN OFF. NOTE THE SLOPED CONCRETE PAD IN THE BACKGROUND. VIEW FACING SOUTHWEST - U.S. Naval Base, Pearl Harbor, Ford Island 5-Inch Antiaircraft Battery, East Gun Emplacement, Ford Island, Pearl City, Honolulu County, HI

  10. OBLIQUE VIEW SHOWING THE ADDED TABLELIKE CAST CONCRETE STRUCTURE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    OBLIQUE VIEW SHOWING THE ADDED TABLE-LIKE CAST CONCRETE STRUCTURE WITH ARM PROJECTING TO THE WEST (RIGHT). VIEW FACING SOUTHEAST - U.S. Naval Base, Pearl Harbor, Ford Island 5-Inch Antiaircraft Battery, East Gun Emplacement, Ford Island, Pearl City, Honolulu County, HI

  11. Investigation of Oxide Bifilms in Investment Cast Superalloy IN100: Part II. Characterization

    NASA Astrophysics Data System (ADS)

    Kaplan, Max A.; Fuchs, Gerhard E.

    2016-05-01

    Oxide bifilms are a proposed casting inclusion reported to have been observed in vacuum investment cast polycrystalline Ni-based superalloys. Ongoing research seeks to determine if current superalloy casting practices can result in the formation of oxide bifilms, and subsequently if it is possible to observe and characterize this phenomenon. The effect of casting atmosphere, turbulence, filtering, hot isostatic pressing, and heat treatment has been investigated to identify the critical parameters that have been reported to result in bifilm formation in Ni-based superalloy IN100. Scanning Auger microscopy (SAM), scanning electron microscopy (SEM), and high-resolution transmission electron microscopy (HR-TEM) were utilized to characterize samples from each casting condition. In situ ultrahigh vacuum Auger fractography did not indicate the presence of bifilms on the fracture behavior of IN100 in any processing condition. SAM analysis identified a sulfur-enriched monolayer on the surface of dendritic casting porosity, and identified heterogeneous Ti oxycarbide inclusions in air cast IN100. SEM analysis also indicated the presence of Ti oxycarbide inclusions in air cast IN100, and determined that these inclusion structures consist of fine blocky external M(Ti, Mo)C carbide enveloping an internal core of alumina. HR-TEM analysis indicated that none of the oxycarbide inclusion interfaces exist as discontinuous unbound interfaces, and that the internal alumina core is an ultra-fine polycrystalline structure.

  12. Microstructures and tensile properties of as-cast iron-aluminide alloys

    SciTech Connect

    Viswanathan, S.; McKamey, C.G.; Maziasz, P.J.; Sikka, V.K.

    1994-09-01

    Room-temperature tensile properties of as-cast Fe{sub 3}Al, Fe{sub 3}Al with chromium, and Fe{sub 3}Al-based FA-129 alloy have been investigated. Tensile properties have been obtained in air in the as-cast condition for all three alloys. Samples of FA-129 alloy have also been tested in oxygen and water vapor environments, and after homogenization at 700, 900, and 1200C. Transmission electron microscopy has been used to characterize ordered phases and optical metallography and scanning electron microscopy have been used to characterize the microstructure and fracture morphology. Tensile properties in the as-cast condition exhibited an environmental effect; tensile ductilities in an oxygen atmosphere were greater than those obtained in laboratory air. Homogenized samples of FA-129 alloy exhibited almost twice the ductility of the as-cast condition. Results indicate that the low ductility of as-cast Fe{sub 3}Al-based alloys may be related to the relatively large grain size in the as-cast condition and the presence of the DO{sub 3} ordered phase. Microstructural characterization of the homogenized samples and comparison of the as-cast and homogenized microstructures may provide a clue to the poor ductility in the as-cast condition.

  13. Pressure rig for repetitive casting

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter (Inventor); Hutto, William R. (Inventor); Philips, Albert R. (Inventor)

    1989-01-01

    The invention is a pressure rig for repetitive casting of metal. The pressure rig performs like a piston for feeding molten metal into a mold. Pressure is applied to an expandable rubber diaphragm which expands like a balloon to force the metal into the mold. A ceramic cavity which holds molten metal is lined with blanket-type insulating material, necessitating only a relining for subsequent use and eliminating the lengthy cavity preparation inherent in previous rigs. In addition, the expandable rubber diaphragm is protected by the insulating material thereby decreasing its vulnerability to heat damage. As a result of the improved design the life expectancy of the pressure rig contemplated by the present invention is more than doubled. Moreover, the improved heat protection has allowed the casting of brass and other alloys with higher melting temperatures than possible in the conventional pressure rigs.

  14. MHD technology in aluminum casting

    SciTech Connect

    Kalinichenko, I.

    1984-08-01

    The use of MHD technology in aluminum casting is discussed. Associates of the Latvian Academy of Sciences Institute of Physics developed magnetohydrodynamic units for the Siberian plant. A MHD unit made it possible to free five persons from heavy work at the plant. Labor productivity doubled in this section. With the aid of the magnetic field, the alloy silumin is obtained in only three hours. Specialists of the Irkutsk affiliate of the All-Union Scientific Research and Design Institute of the Aluminum, Magnesium and Electrode Industry are convinced that MHD technology has a bright future. However, this will necessitate the development of new MHD technology for different types of casting facilities, with their specific features taken into account.

  15. Energy Saving Melting and Revert Reduction Technology (Energy-SMARRT): Light Metals Permanent Mold Casting

    SciTech Connect

    Fasoyinu, Yemi

    2014-03-31

    Current vehicles use mostly ferrous components for structural applications. It is possible to reduce the weight of the vehicle by substituting these parts with those made from light metals such as aluminum and magnesium. Many alloys and manufacturing processes can be used to produce these light metal components and casting is known to be most economical. One of the high integrity casting processes is permanent mold casting which is the focus of this research report. Many aluminum alloy castings used in automotive applications are produced by the sand casting process. Also, aluminum-silicon (Al-Si) alloys are the most widely used alloy systems for automotive applications. It is possible that by using high strength aluminum alloys based on an aluminum-copper (Al-Cu) system and permanent mold casting, the performance of these components can be enhanced significantly. This will also help to further reduce the weight. However, many technological obstacles need to be overcome before using these alloys in automotive applications in an economical way. There is very limited information in the open literature on gravity and low-pressure permanent mold casting of high strength aluminum alloys. This report summarizes the results and issues encountered during the casting trials of high strength aluminum alloy 206.0 (Al-Cu alloy) and moderate strength alloy 535.0 (Al-Mg alloy). Five engineering components were cast by gravity tilt-pour or low pressure permanent mold casting processes at CanmetMATERIALS (CMAT) and two production foundries. The results of the casting trials show that high integrity engineering components can be produced successfully from both alloys if specific processing parameters are used. It was shown that a combination of melt processing and mold temperature is necessary for the elimination of hot tears in both alloys.

  16. Advanced Lost Foam Casting Technology - Phase V

    SciTech Connect

    Wanliang Sun; Harry E. Littleton; Charles E. Bates

    2004-04-29

    Previous research, conducted under DOE Contracts DE-FC07-89ID12869, DE-FC07-93ID12230 and DE-FC07-95ID113358 made significant advances in understanding the Lost Foam Casting (LFC) Process and clearly identified areas where additional developments were needed to improve the process and make it more functional in industrial environments. The current project focused on eight tasks listed as follows: Task 1--Computational Model for the Process and Data Base to Support the Model; Task 2--Casting Dimensional Accuracy; Task 3--Pattern Production; Task 4--Improved Pattern Materials; Task 5--Coating Control; Task 6--In-Plant Case Studies; Task 7--Energy and the Environmental Data; and Task 8--Technology Transfer. This report summarizes the work done on all tasks in the period of October 1, 1999 through September 30, 2004. The results obtained in each task and subtask are summarized in this Executive Summary and details are provided in subsequent sections of the report.

  17. Modeling wear of cast Ti alloys

    PubMed Central

    Chan, Kwai S.; Koike, Marie; Okabe, Toru

    2007-01-01

    The wear behavior of Ti-based alloys was analyzed by considering the elastic–plastic fracture of individual alloys in response to the relevant contact stress field. Using the contact stresses as the process driving force, wear was computed as the wear rate or volume loss as a function of hardness and tensile ductility for Ti-based cast alloys containing an α, α+β or β microstructure with or without the intermetallic precipitates. Model predictions indicated that wear of Ti alloys increases with increasing hardness but with decreasing fracture toughness or tensile ductility. The theoretical results are compared with experimental data to elucidate the roles of microstructure in wear and contrasted against those in grindability. PMID:17224314

  18. Predicting Pattern Tooling and Casting Dimensions for Investment Casting, Phase III

    SciTech Connect

    Sabau, Adrian S

    2008-04-01

    Efforts during Phase III focused mainly on the shell-alloy systems. A high melting point alloy, 17-4PH stainless steel, was considered. The experimental part of the program was conducted at ORNL and commercial foundries, where wax patterns were injected, molds were invested, and alloys were poured. Shell molds made of fused-silica and alumino-silicates were considered. A literature review was conducted on thermophysical and thermomechanical properties alumino-silicates. Material property data, which were not available from material suppliers, was obtained. For all the properties of 17-4PH stainless steel, the experimental data available in the literature did not cover the entire temperature range necessary for process simulation. Thus, some material properties were evaluated using ProCAST, based on CompuTherm database. A comparison between the predicted material property data and measured property data was made. It was found that most material properties were accurately predicted only over several temperature ranges. No experimental data for plastic modulus were found. Thus, several assumptions were made and ProCAST recommendations were followed in order to obtain a complete set of mechanical property data at high temperatures. Thermal expansion measurements for the 17-4PH alloy were conducted during heating and cooling. As a function of temperature, the thermal expansion for both the alloy and shell mold materials showed different evolution on heating and cooling. Numerical simulations were performed using ProCAST for the investment casting of 17-4PH stainless steel parts in fused silica molds using the thermal expansion obtained on heating and another one with thermal expansion obtained on cooling. Since the fused silica shells had the lowest thermal expansion properties in the industry, the dewaxing phase, including the coupling between wax-shell systems, was neglected. The shell mold was considered to be a pure elastic material. The alloy dimensions were

  19. Tuning the properties of polyhydroxybutyrate films using acetic acid via solvent casting

    NASA Astrophysics Data System (ADS)

    Anbukarasu, Preetam; Sauvageau, Dominic; Elias, Anastasia

    2015-12-01

    Biodegradable polyhydroxybutyrate (PHB) films were fabricated using acetic acid as an alternative to common solvents such as chloroform. The PHB films were prepared using a solvent casting process at temperatures ranging from 80 °C to 160 °C. The crystallinity, mechanical properties and surface morphology of the films cast at different temperatures were characterized and compared to PHB films cast using chloroform as a solvent. Results revealed that the properties of the PHB film varied considerably with solvent casting temperature. In general, samples processed with acetic acid at low temperatures had comparable mechanical properties to PHB cast using chloroform. This acetic acid based method is environmentally friendly, cost efficient and allows more flexible processing conditions and broader ranges of polymer properties than traditional methods.

  20. Tuning the properties of polyhydroxybutyrate films using acetic acid via solvent casting

    PubMed Central

    Anbukarasu, Preetam; Sauvageau, Dominic; Elias, Anastasia

    2015-01-01

    Biodegradable polyhydroxybutyrate (PHB) films were fabricated using acetic acid as an alternative to common solvents such as chloroform. The PHB films were prepared using a solvent casting process at temperatures ranging from 80 °C to 160 °C. The crystallinity, mechanical properties and surface morphology of the films cast at different temperatures were characterized and compared to PHB films cast using chloroform as a solvent. Results revealed that the properties of the PHB film varied considerably with solvent casting temperature. In general, samples processed with acetic acid at low temperatures had comparable mechanical properties to PHB cast using chloroform. This acetic acid based method is environmentally friendly, cost efficient and allows more flexible processing conditions and broader ranges of polymer properties than traditional methods. PMID:26640089

  1. Numerical simulation of casting process to assist in defects reduction in complex steel tidal power component

    NASA Astrophysics Data System (ADS)

    Guo, E. J.; Zhao, S. C.; Wang, L. P.; Wu, T.; Xin, B. P.; Tan, J. J.; Jia, H. L.

    2016-03-01

    In order to reduce defects and improve casting quality, ProCAST software is performed to study the solidification process of discharge bowl. Simulated results of original casting process show that the hot tearing is serious at the intersection of blades and outer or inner rings. The shrinkage porosity appears at the bottom of discharge bowl and the transition area of wall thickness. Based on the formation mechanisms of the defects, the structure of chills attached on the outer surface of discharge bowl casting is optimized. The thickness of chills ranges from 25mm to 35mm. The positions of chills corresponded to the outer surface of the T-shaped parts. Compared to the original casting design (without chills), the hot tearing and shrinkage porosity of the discharge bowl are greatly improved with addition of chills.

  2. All-cast-titanium removable partial denture for a patient with a severely reduced interarch distance: a case report.

    PubMed

    Wakabayashi, N; Mizutani, H; Ai, M

    1997-03-01

    A patient had a maxillary posterior edentulous area and severely reduced interarch distance that precluded the use of a conventional removable partial denture. An all-cast-titanium denture base and occlusal surface was designed to fabricate a removable denture to restore the edentulous area. Titanium was cast in a centrifugal casting machine with electric are melting design. The desirable characteristics of titanium, such as favorable mechanical properties, low density, and comparatively low cost, make this metal particularly effective and suitable for construction of an all-cast-metal denture base with a metal occlusal surface. PMID:9452683

  3. Multiscale Modeling and Simulation of Directional Solidification Process of Turbine Blade Casting with MCA Method

    NASA Astrophysics Data System (ADS)

    Xu, Qingyan; Zhang, Hang; Qi, Xiang; Liu, Baicheng

    2014-04-01

    Nickel-based superalloy turbine blade castings are widely used as a key part in aero engines. However, due to the complex manufacturing processes, the complicated internal structure, and the interaction between different parts of the turbine blade, casting defects, such as stray grains, often happen during the directional solidification of turbine blade castings, which causes low production yield and high production cost. To improve the quality of the directionally solidified turbine blade castings, modeling and simulation technique has been employed to study the microstructure evolution as well as to optimize the casting process. In this article, a modified cellular automaton (MCA) method was used to simulate the directional solidification of turbine blade casting. The MCA method was coupled with macro heat transfer and micro grain growth kinetics to simulate the microstructure evolution during the directional solidification. In addition, a ray tracing method was proposed to calculate the heat transfer, especially the heat radiation of multiple blade castings in a Bridgman furnace. A competitive mechanism was incorporated into the grain growth model to describe the grain selection behavior phenomena of multiple columnar grains in the grain selector. With the proposed models, the microstructure evolution and related defects could be simulated, while the processing parameters optimized and the blade casting quality guaranteed as well. Several experiments were carried out to validate the proposed models, and good agreement between the simulated and experimental results was achieved.

  4. Development of a new casting method to fabricate U–Zr alloy containing minor actinides

    SciTech Connect

    Jong Hwan Kim; Hoon Song; Hyung Tae Kim; Ki Hwan Kim; Chan Bock Lee; R. S. Fielding

    2014-01-01

    Metal fuel slugs of U–Zr alloys for a sodium-cooled fast reactor (SFR) have conventionally been fabricated using an injection casting method. However, casting alloys containing volatile radioactive constituents, such as Am, are problematic in a conventional injection casting method. As an alternative fabrication method, low pressure gravity casting has been developed. Casting soundness, microstructural characteristics, alloying composition, density, and fuel losses were evaluated for the following as-cast fuel slugs: U–10 wt% Zr, U–10 wt% Zr–5 wt% RE, and U–10 wt% Zr–5 wt% RE–5 wt% Mn. The U and Zr contents were uniform throughout the matrix, and impurities such as oxyen, carbon, and nitrogen satisfied the specification of total impurities less than 2,000 ppm. The appearance of the fuel slugs was generally sound, and the internal integrity was shown to be satisfactory based on gamma-ray radiography. In a volatile surrogate casting test, the U–Zr–RE–Mn fuel slug showed that nearly all of the manganese was retained when casting was done under an inert atmosphere.

  5. Numerical simulation of the casting process of titanium tooth crowns and bridges.

    PubMed

    Wu, M; Augthun, M; Wagner, I; Sahm, P R; Spiekermann, H

    2001-06-01

    The objectives of this paper were to simulate the casting process of titanium tooth crowns and bridges; to predict and control porosity defect. A casting simulation software, MAGMASOFT, was used. The geometry of the crowns with fine details of the occlusal surface were digitized by means of laser measuring technique, then converted and read in the simulation software. Both mold filling and solidification were simulated, the shrinkage porosity was predicted by a "feeding criterion", and the gas pore sensitivity was studied based on the mold filling and solidification simulations. Two types of dental prostheses (a single-crown casting and a three-unit-bridge) with various sprue designs were numerically "poured", and only one optimal design for each prosthesis was recommended for real casting trial. With the numerically optimized design, real titanium dental prostheses (five replicas for each) were made on a centrifugal casting machine. All the castings endured radiographic examination, and no porosity was detected in the cast prostheses. It indicates that the numerical simulation is an efficient tool for dental casting design and porosity control. PMID:15348262

  6. Microstructure and mechanical properties of a large-dimensional bulk nanocrystalline-based Fe-Al-Cr alloy prepared by an aluminothermic reaction casting and followed annealing at 1000 °C

    NASA Astrophysics Data System (ADS)

    La, Peiqing; Wang, Hongding; Liu, Xuemei; Wei, Yupeng; Jiao, Huisheng

    2013-06-01

    A large-dimensional bulk nanocrystalline phase-based Fe-Al-Cr alloy with 10 wt.% Cr, which was about 200 mm in diameter and 10 mm in thickness, was prepared by an aluminothermic reaction casting and followed annealing at 1000 °C. Microstructures of the alloy were investigated by optical microscope, electron probe microscope, scanning electron microscope attached with electron backscattered diffraction, X-ray diffraction and transmission electron microscope. The magnetization curves of the alloy were tested by Lake Shore 7410 vibrating sample magnetometer. Compressive properties of the alloy were tested. The results show the alloy was consisted of a Fe-Al-Cr nanocrystalline matrix, Cr7C3 phase and contaminants in micrometre. Average grain size of the nanocrystalline matrix was 19 nm. Volume fraction of the Cr7C3 phase in the alloy was about 4.5%. After annealing, the saturated intensity of magnetization and the specific magnetic susceptibility of the alloy increased slightly from 99 emu/g and 0.083 emu/g Oe to 104 emu/g and 0.113 emu/g Oe, respectively. Compressive strength of the alloy was 1200 MPa and much higher than that of the small-scale nanocrystalline alloy and alloy with grains in micrometre.

  7. Cast iron promises.

    PubMed

    Hawker, Andrew

    2007-01-01

    During the Victorian era, a fiercely competitive industry emerged to build and operate Britain's railways. Many of the design and construction skills required were still fairly rudimentary, and were typically developed through practical experience. The resulting mix of entrepreneurship and new technology reshaped the landscape, but often in ways which proved hazardous for passengers. Minor accidents were commonplace, and a number of major failures occurred, one such being the collapse of the Tay Bridge, in 1879. Events in the ten years prior to this disaster still have some resonance today. Ambitions to exploit new technology are not always matched by foresight in the planning, financing or management of projects. Contracts may be based on wrong assumptions, and prove difficult to enforce. Once a project has gathered momentum, those working on it may fear that any attempt to draw attention to risks or defects will be seen as disloyal. When work is completed, it cannot be assumed that formal inspections will reveal potential flaws, or that those using the technology will appreciate the need to follow the procedures laid down for them. Some possible parallels with recent experiences in NHS computing are noted. PMID:18005560

  8. Interfacial heat transfer in squeeze casting of magnesium alloy AM60 with variation of applied pressures and casting wall-thicknesses

    NASA Astrophysics Data System (ADS)

    Zhang, Xuezhi; Fang, Li; Sun, Zhizhong; Hu, Henry; Nie, Xueyuan; Tjong, Jimi

    2015-12-01

    The heat transfer coefficient at the casting-die interface is the most important factor on the solidification process. With the 75-ton hydraulic press machine and P20 steel die mold, 5-step castings of magnesium alloy AM60 with different wall-thicknesses (3, 5, 8, 12, 20 mm) were poured under various hydraulic pressures (30, 60, and 90 MPa) using an indirect squeeze casting process. Thermal histories throughout the die wall and the casting surface have been recorded by fine type-K thermocouples. The in-cavity local pressures measured by pressure transducers were explored at the casting-die interfaces of 5 steps. The casting-die interfacial heat transfer coefficients (IHTC) initially reached a maximum peak value followed by a gradually decline to the lower level. Similar characteristics of IHTC peak values can be observed at the applied pressures of 30, 60 and 90 MPa. With the applied pressure of 90 MPa, the peak IHTC values from steps 1 to 5 varied from 5623 to 10,649 W/m2 K. As the applied hydraulic pressure increased, the IHTC peak value of each step was increased accordingly. The wall thickness also affected IHTC peak values significantly. The peak IHTC value and heat flux increased as the step became thicker. The empirical equations relating the IHTCs to the local pressures and the solidification temperature at the casting surface were developed based on the multivariate linear and polynomial regression.

  9. Method for casting thin metal objects

    DOEpatents

    Pehrson, Brandon P; Moore, Alan F

    2015-04-14

    Provided herein are various embodiments of systems for casting thin metal plates and sheets. Typical embodiments include layers of mold cavities that are oriented vertically for casting the metal plates. In some embodiments, the mold cavities include a beveled edge such that the plates that are cast have a beveled edge. In some embodiments, the mold cavities are filled with a molten metal through an open horizontal edge of the cavity. In some embodiments, the mold cavities are filled through one or more vertical feed orifices. Further disclosed are methods for forming a thin cast metal plate or sheet where the thickness of the cast part is in a range from 0.005 inches to 0.2 inches, and the surface area of the cast part is in a range from 16 square inches to 144 square inches.

  10. Clean Cast Steel Technology, Phase IV

    SciTech Connect

    Charles E. Bates

    2003-02-24

    The objective of the Clean Cast Steel Technology Program was to improve casting product quality by removing or minimizing oxide defects and to allow the production of higher integrity castings for high speed machining lines. Previous research has concentrated on macro-inclusions that break, chip, or crack machine tool cutters and drills and cause immediate shutdown of the machining lines. The overall goal of the project is to reduce the amount of surface macro-inclusions and improve the machinability of steel castings. Macro-inclusions and improve the machinability of steel castings. Macro-inclusions have been identified by industrial sponsors as a major barrier to improving the quality and marketability of steel castings.

  11. Gating of Permanent Molds for ALuminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-03-30

    This report summarizes a two-year project, DE-FC07-01ID13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings.

  12. Properties of electroslag castings. Part 2

    SciTech Connect

    Sikka, V.K.

    1985-08-01

    The quality, response to heat treatment, and mechanical properties of electroslag-cast step blocks from Cameron Iron Works and from Selectrotech, Inc., are described. The mechanical properties include Charpy impact, tensile, and creep. Properties of the electroslag castings were compared to determine the differences between casters, between wrought and electroslag cast properties, and between sand and electroslag castings. Results are presented to show that the electroslag casting process has a potential for producing properties similar to those of wrought material for 2 1/4 Cr-1 Mo and 9 Cr-1 Mo steel and similar to those of sand-cast material for type 316 stainless steel. 5 refs., 46 figs., 4 tabs.

  13. Fabrication and characterization of cast magnesium matrix composites by vacuum stir casting process

    NASA Astrophysics Data System (ADS)

    Gui, Manchang; Li, Peiyong; Han, Jianmin

    2003-04-01

    A vacuum stir casting process is developed to produce SiCp reinforced cast magnesium matrix composites. This process can eliminate the entrapment of external gas onto melt and oxidation of magnesium during stirring synthesis. Two composites with Mg-Al9Zn and Mg-Zn5Zr alloys as matrices and 15 vol.% SiC particles as reinforcement are obtained. The microstructure and mechanical properties of the composites and the unreinforced alloys in as-cast and heat treatment conditions are analyzed and evaluated. In 15 vol.% SiCp reinforced Mg-Al9Zn alloy-based composite (Mg-Al9Zn/15SiCp), SiC particles distribute homogenously in the matrix and are well bonded with magnesium. In 15 vol.% SiCp reinforced Mg-Zn5Zr alloy-based composite (Mg-Zn5Zr/15SiCp), some agglomerations of SiC particles can be seen in the microstructure. In the same stirring process conditions, SiC reinforcement is more easily wetted by magnesium in the Mg-Al9Zn melt than in the Mg-Zn5Zr melt. The significant improvement in yield strength and elastic modulus for two composites has been achieved, especially for the Mg-Al9Zn/15SiCp composite in which yield strength and elastic modulus increase 112 and 33%, respectively, over the unreinforced alloy, and increase 24 and 21%, respectively, for the Mg-Zn5Zr/15SiCp composite. The strain-hardening behaviors of the two composites and their matrix alloys were analyzed based on the microstructure characteristics of the materials.

  14. Initial solidification phenomena: Factors affecting heat transfer in strip casting

    NASA Astrophysics Data System (ADS)

    Nolli, Paolo

    by increasing the critical undercooling, which in turns can be changed by changing the composition of the coating applied on the roll surface; this increase is significant when casting thicknesses are small (less than 1 mm). Finally, a procedure, based on Scheill's method, vaporization and liquation, to predict the composition of films depositing naturally during solidification, starting from the steel composition, is proposed.

  15. Rapid mesh generation for finite element analysis of investment castings

    SciTech Connect

    Lober, R.R.; Bohnhoff, W.J.; Meyers, R.J.

    1992-11-01

    FASTCAST is a Sandia National Laboratories program to produce investment cast prototypical hardware faster by integrating experimental and computational technologies into the casting process. FASTCAST uses the finite element method to characterize the metal flow and solidification processes to reduce uncertainty in the mold design. For the casting process to benefit from finite element analysis, analysis results must be available in a very short time frame. By focusing on the bottleneck of finite element model creation, automated mesh generation can drastically reduce the time span between geometry definition (design) and accurate analysis results. The increased availability of analysis results will diminish the need for trial and error approaches to acquiring production worthy mold and gating systems for investment casting. The CUBIT meshing tool kit is being developed to address the need for rapid mesh generation. CUBIT is being designed to effectively automate the generation of quadrilateral and hexahedral elements. It is a solid-modeler based, two- and three-dimensional preprocessor that prepares solid models for finite element analysis. CUBIT contains several meshing algorithms including two- and three-dimensional mapping, two- and three-dimensional paving (patented), and a general two and one-half dimensional sweeper based upon the plastering algorithm. This paper describes progress in the development of the CUBIT meshing toolkit.

  16. Rapid mesh generation for finite element analysis of investment castings

    SciTech Connect

    Lober, R.R.; Bohnhoff, W.J.; Meyers, R.J.

    1992-01-01

    FASTCAST is a Sandia National Laboratories program to produce investment cast prototypical hardware faster by integrating experimental and computational technologies into the casting process. FASTCAST uses the finite element method to characterize the metal flow and solidification processes to reduce uncertainty in the mold design. For the casting process to benefit from finite element analysis, analysis results must be available in a very short time frame. By focusing on the bottleneck of finite element model creation, automated mesh generation can drastically reduce the time span between geometry definition (design) and accurate analysis results. The increased availability of analysis results will diminish the need for trial and error approaches to acquiring production worthy mold and gating systems for investment casting. The CUBIT meshing tool kit is being developed to address the need for rapid mesh generation. CUBIT is being designed to effectively automate the generation of quadrilateral and hexahedral elements. It is a solid-modeler based, two- and three-dimensional preprocessor that prepares solid models for finite element analysis. CUBIT contains several meshing algorithms including two- and three-dimensional mapping, two- and three-dimensional paving (patented), and a general two and one-half dimensional sweeper based upon the plastering algorithm. This paper describes progress in the development of the CUBIT meshing toolkit.

  17. Directional Solidification of Nodular Cast Iron

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Stefanescu, D. M.; Hendrix, J. C.

    1987-01-01

    Cerium enhances formation of graphite nodules. Preliminary experiments in directional solidification of cast iron shows quantitative correlation of graphite microstructure with growth rate and thermal gradient, with sufficient spheroidizing element to form spheroidal graphite under proper thermal conditions. Experimental approach enables use of directional solidification to study solidification of spheriodal-graphite cast iron in low gravity. Possible to form new structural materials from nodular cast iron.

  18. A Benchmark Study on Casting Residual Stress

    SciTech Connect

    Johnson, Eric M.; Watkins, Thomas R; Schmidlin, Joshua E; Dutler, S. A.

    2012-01-01

    Stringent regulatory requirements, such as Tier IV norms, have pushed the cast iron for automotive applications to its limit. The castings need to be designed with closer tolerances by incorporating hitherto unknowns, such as residual stresses arising due to thermal gradients, phase and microstructural changes during solidification phenomenon. Residual stresses were earlier neglected in the casting designs by incorporating large factors of safety. Experimental measurement of residual stress in a casting through neutron or X-ray diffraction, sectioning or hole drilling, magnetic, electric or photoelastic measurements is very difficult and time consuming exercise. A detailed multi-physics model, incorporating thermo-mechanical and phase transformation phenomenon, provides an attractive alternative to assess the residual stresses generated during casting. However, before relying on the simulation methodology, it is important to rigorously validate the prediction capability by comparing it to experimental measurements. In the present work, a benchmark study was undertaken for casting residual stress measurements through neutron diffraction, which was subsequently used to validate the accuracy of simulation prediction. The stress lattice specimen geometry was designed such that subsequent castings would generate adequate residual stresses during solidification and cooling, without any cracks. The residual stresses in the cast specimen were measured using neutron diffraction. Considering the difficulty in accessing the neutron diffraction facility, these measurements can be considered as benchmark for casting simulation validations. Simulations were performed using the identical specimen geometry and casting conditions for predictions of residual stresses. The simulation predictions were found to agree well with the experimentally measured residual stresses. The experimentally validated model can be subsequently used to predict residual stresses in different cast

  19. Feasibility of producing cast-refractory metal-fiber superalloy composites

    NASA Technical Reports Server (NTRS)

    Mcintyre, R. D.

    1973-01-01

    A study was conducted to evaluate the feasibility of direct casting as a practical method for producing cast superalloy tungsten or columbium alloy fiber composites while retaining a high percentage of fiber strength. Fourteen nickel base, four cobalt, and three iron based matrices were surveyed for their degree of reaction with the metal fibers. Some stress-rupture results were obtained at temperatures of 760, 816, 871, and 1093 C for a few composite systems. The feasibility of producing acceptable composites of some cast nickel, cobalt, and iron matrix alloys with tungsten or columbium alloy fibers was demonstrated.

  20. Cast Process Simulation for the Rapid Tooling.

    NASA Astrophysics Data System (ADS)

    Zhang, Renji; Jiang, Rui; Liu, Yuan; Yan, Yongnian

    1997-03-01

    A major use for RP (Rapid Prototyping) now is in the foundry industry. It is so called RT (Rapid Tooling). Models are used as patterns for sand and plaster casting or used as sacrificial models in investment casting in the RT. In order to improve casting quality, a cast process simulation program for the RT has been made. This simulation depends on analysis of size accuracy parameters. The result could be came back into the CAD forming program. After that a new CAD data have been adopted in RT process. Then the RT technology could have sufficient accuracy in fabrication. Work supported by the Natural Science Foundation of China (NSFC).

  1. High-Density-Tape Casting System

    NASA Technical Reports Server (NTRS)

    Collins, Earl R., Jr.

    1987-01-01

    Centrifuge packs solids from slurry into uniform, dense layer. New system produces tapes of nearly theoretical packing density. Centrifugal system used to cast thin tapes for capacitors, fuel cells, and filters. Cylindrical rotary casting chamber mounted on high-speed bearings and connected to motor. Liquid for vapor-pressure control and casting slurry introduced from syringes through rotary seal. During drying step, liquid and vapor vented through feed tubes or other openings. Laminated tapes produced by adding more syringes to cast additional layers of different materials.

  2. Release of ToxCastDB and ExpoCastDB databases

    EPA Science Inventory

    EPA has released two databases - the Toxicity Forecaster database (ToxCastDB) and a database of chemical exposure studies (ExpoCastDB) - that scientists and the public can use to access chemical toxicity and exposure data. ToxCastDB users can search and download data from over 50...

  3. Control of Cast Iron Microstructure

    NASA Technical Reports Server (NTRS)

    Graham, J.; Lillybeck, N.; Franco, N.; Stefanescu, D. M.

    1985-01-01

    The use of microgravity for industrial research in the processing of cast iron was investigated. Solidification experiments were conducted using the KC-135 and F-104 aircraft, and an experiment plan was developed for follow-on experiments using the Shuttle. Three areas of interest are identified: (1) measurement of thermophysical properties in the melt; (2) understanding of the relative roles of homogeneous nucleation, grain multiplication, and innocultants in forming the microstructure; and (3) exploring the possibility of obtaining an aligned graphite structure in hypereutectic Fe, Ni, and Co.

  4. Microdefects in cast multicrystalline silicon

    SciTech Connect

    Wolf, E.; Klinger, D.; Bergmann, S.

    1995-08-01

    The microdefect etching behavior of cast multicrystalline BAYSIX and SILSO samples is mainly the same as that of EFG silicon, in spite of the very different growth parameters applied to these two techniques and the different carbon contents of the investigated materials. Intentional decorating of mc silicon with copper, iron and gold did not influence the results of etching and with help of infrared transmission microscopy no metal precipitates at the assumed microdefects could be established. There are many open questions concerning the origin of the assumed, not yet doubtless proved microdefects.

  5. Acoustic energy transmission in cast iron pipelines

    NASA Astrophysics Data System (ADS)

    Kiziroglou, Michail E.; Boyle, David E.; Wright, Steven W.; Yeatman, Eric M.

    2015-12-01

    In this paper we propose acoustic power transfer as a method for the remote powering of pipeline sensor nodes. A theoretical framework of acoustic power propagation in the ceramic transducers and the metal structures is drawn, based on the Mason equivalent circuit. The effect of mounting on the electrical response of piezoelectric transducers is studied experimentally. Using two identical transducer structures, power transmission of 0.33 mW through a 1 m long, 118 mm diameter cast iron pipe, with 8 mm wall thickness is demonstrated, at 1 V received voltage amplitude. A near-linear relationship between input and output voltage is observed. These results show that it is possible to deliver significant power to sensor nodes through acoustic waves in solid structures. The proposed method may enable the implementation of acoustic - powered wireless sensor nodes for structural and operation monitoring of pipeline infrastructure.

  6. Casting inorganic structures with DNA molds

    PubMed Central

    Sun, Wei; Boulais, Etienne; Hakobyan, Yera; Wang, Wei Li; Guan, Amy; Bathe, Mark; Yin, Peng

    2014-01-01

    We report a general strategy for designing and synthesizing inorganic nanostructures with arbitrarily prescribed three-dimensional shapes. Computationally designed DNA strands self-assemble into a stiff “nano-mold” that contains a user-specified three-dimensional cavity and encloses a nucleating gold “seed”. Under mild conditions, this seed grows into a larger cast structure that fills and thus replicates the cavity. We synthesized a variety of nanoparticles with three nanometer resolution: three distinct silver cuboids with three independently tunable dimensions, silver and gold nanoparticles with diverse cross sections, and composite structures with homo-/heterogeneous components. The designer equilateral silver triangular and spherical nanoparticles exhibited plasmonic properties consistent with electromagnetism-based simulations. Our framework is generalizable to more complex geometries and diverse inorganic materials, offering a range of applications in biosensing, photonics, and nanoelectronics. PMID:25301973

  7. ToxCast Chemical Landscape: Paving the Road to 21st Century Toxicology.

    PubMed

    Richard, Ann M; Judson, Richard S; Houck, Keith A; Grulke, Christopher M; Volarath, Patra; Thillainadarajah, Inthirany; Yang, Chihae; Rathman, James; Martin, Matthew T; Wambaugh, John F; Knudsen, Thomas B; Kancherla, Jayaram; Mansouri, Kamel; Patlewicz, Grace; Williams, Antony J; Little, Stephen B; Crofton, Kevin M; Thomas, Russell S

    2016-08-15

    The U.S. Environmental Protection Agency's (EPA) ToxCast program is testing a large library of Agency-relevant chemicals using in vitro high-throughput screening (HTS) approaches to support the development of improved toxicity prediction models. Launched in 2007, Phase I of the program screened 310 chemicals, mostly pesticides, across hundreds of ToxCast assay end points. In Phase II, the ToxCast library was expanded to 1878 chemicals, culminating in the public release of screening data at the end of 2013. Subsequent expansion in Phase III has resulted in more than 3800 chemicals actively undergoing ToxCast screening, 96% of which are also being screened in the multi-Agency Tox21 project. The chemical library unpinning these efforts plays a central role in defining the scope and potential application of ToxCast HTS results. The history of the phased construction of EPA's ToxCast library is reviewed, followed by a survey of the library contents from several different vantage points. CAS Registry Numbers are used to assess ToxCast library coverage of important toxicity, regulatory, and exposure inventories. Structure-based representations of ToxCast chemicals are then used to compute physicochemical properties, substructural features, and structural alerts for toxicity and biotransformation. Cheminformatics approaches using these varied representations are applied to defining the boundaries of HTS testability, evaluating chemical diversity, and comparing the ToxCast library to potential target application inventories, such as used in EPA's Endocrine Disruption Screening Program (EDSP). Through several examples, the ToxCast chemical library is demonstrated to provide comprehensive coverage of the knowledge domains and target inventories of potential interest to EPA. Furthermore, the varied representations and approaches presented here define local chemistry domains potentially worthy of further investigation (e.g., not currently covered in the testing library or

  8. Clean cast steel technology. Final report

    SciTech Connect

    Bates, C.E.; Griffin, J.A.

    1998-06-01

    This report documents the results obtained from the Clean Cast Steel Technology Program financially supported by the DOE Metal Casting Competitiveness Research Program and industry. The primary objective of this program is to develop technology for delivering steel free of oxide macroinclusions to mold cavities. The overall objective is to improve the quality of cast steel by developing and demonstrating the technology for substantially reducing surface and sub-surface oxide inclusions. Two approaches are discussed here. A total of 23 castings were produced by submerge pouring along with sixty conventionally poured castings. The submerged poured castings contained, on average, 96% fewer observable surface inclusions (11.9 vs 0.4) compared to the conventionally poured cast parts. The variation in the population of surface inclusions also decreased by 88% from 5.5 to 0.7. The machinability of the casting was also improved by submerged pouring. The submerge poured castings required fewer cutting tool changes and less operator intervention during machining. Subsequent to these trials, the foundry has decided to purchase more shrouds for continued experimentation on other problem castings where submerge pouring is possible. An examination of melting and pouring practices in four foundries has been carried out. Three of the four foundries showed significant improvement in casting quality by manipulating the melting practice. These melting practice variables can be grouped into two separate categories. The first category is the pouring and filling practice. The second category concerns the concentration of oxidizable elements contained in the steel. Silicon, manganese, and aluminum concentrations were important factors in all four foundries. Clean heats can consistently be produced through improved melting practice and reducing exposure of the steel to atmospheric oxygen during pouring and filling.

  9. Cast Alloys for Advanced Ultra Supercritical Steam Turbines

    SciTech Connect

    G. R. Holcomb, P. Wang, P. D. Jablonski, and J. A. Hawk,

    2010-05-01

    The proposed steam inlet temperature in the Advanced Ultra Supercritical (A-USC) steam turbine is high enough (760 °C) that traditional turbine casing and valve body materials such as ferritic/martensitic steels will not suffice due to temperature limitations of this class of materials. Cast versions of several traditionally wrought Ni-based superalloys were evaluated for use as casing or valve components for the next generation of industrial steam turbines. The full size castings are substantial: 2-5,000 kg each half and on the order of 100 cm thick. Experimental castings were quite a bit smaller, but section size was retained and cooling rate controlled to produce equivalent microstructures. A multi-step homogenization heat treatment was developed to better deploy the alloy constituents. The most successful of these cast alloys in terms of creep strength (Haynes 263, Haynes 282, and Nimonic 105) were subsequently evaluated by characterizing their microstructure as well as their steam oxidation resistance (at 760 and 800 °C).

  10. Analysis of cast TiAl properties for engine materials

    SciTech Connect

    Nakagawa, Y.G.; Matsuda, K.; Masaki, S.; Imamura, R.; Arai, M.

    1995-12-31

    A gamma TiAl alloy, Alloy01, was developed for casting aeroengine hot parts in an effort to replace current Ni-base superalloys. To evaluate engineering applicability, many commercial size ingots of Alloy01 were melted, and cast into various component shapes. Property measurements were made on cast-size specimens and in some cases on machined from blade samples. These included tensile strength and ductility, creep and creep rupture strength, low and high cycle fatigue, fracture toughness, crack growth rate, and some physical properties. Some of the important observations were made as follows; the room temperature (RT) strength and ductility are believed to be determined by three major factors, aluminum content, oxygen content, and macro-structural elements. Among those the macrostructure (grain size, grain structures, and shrinkage porosity) was considered most important. The best ductility obtained for as-cast specimens was 0.5%, but a HIP treatment increased the ductility to more than 1%. The alloy exhibited an excellent creep and fatigue strength. A comparison of the property data with those of a superalloy indicated that the TiAl is technically qualified for some of the components without major design changes.

  11. Face Coat Materials Through Sessile Drop and Investment Casting Methods

    NASA Astrophysics Data System (ADS)

    Cheng, Xu; Yuan, Chen; Blackburn, Stuart; Withey, Paul A.

    2014-06-01

    Investment casting is uniquely suited to the manufacture of Ti alloys for the production of near net-shape components, reducing material waste, and machining costs. Because of the high reactivity of titanium and its based alloy, the molds which are used in the investment casting process require high chemical inertness, which results in them being very costly and non-recyclable. In order to reduce the cost of these molds, traditionally using yttria as the face coat, two alternative molds are developed in this study with face coat materials of Y2O3-Al2O3 and Y2O3-Al2O3-ZrO2. The slurry properties and chemical inertness of the face coats were evaluated for viscosity, thermal expansion, friability, and phase development. The chemical inertness of these two molds were determined using both the sessile drop test and investment casting to identify the levels of interaction with a Ti-45Al-2Mn-2Nb-0.2B alloy. The results illustrated that the molds using Y2O3-Al2O3 and Y2O3-Al2O3-ZrO2 as the face coats both showed excellent sintering properties and chemical inertness when compared to the yttria face coat. They can consequently be used as two alternative face coats for the investment casting of TiAl alloys.

  12. Detonation Initiation of Heterogeneous Melt-Cast High Explosives

    NASA Astrophysics Data System (ADS)

    Chuzeville, Vincent; Baudin, Gerard; Lefrancois, Alexandre; Boulanger, Remi; Catoire, Laurent

    2015-06-01

    The melt-cast explosives' shock initiation mechanisms are less investigated than pressed and cast-cured ones. If the existence of hot-spots is widely recognized, their formation mechanism is not yet established. We study here two melt-cast explosives, NTO-TNT 60:40 and RDX-TNT 60:40 in order to establish a relation between the microstructure and the reaction rate using a two-phase model based on a ZND approach. Such a model requires the reaction rate, the equations of state of the unreacted phase and of the detonation products and an interaction model between the two phases to describe the reaction zone thermodynamics. The reaction rate law can be written in a factorized form including the number of initiation sites, the explosive's deflagration velocity around hot spots and a function depending on gas volume fraction produced by the deflagration front propagation. The deflagration velocity mainly depends on pressure and is determined from pop-plot tests using the hypothesis of the single curve build-up. This hypothesis has been verified for our two melt-cast explosives. The function depending on gas volume fraction is deduced from microstructural observations and from an analogy with the solid nucleation and growth theory. It has been established for deflagration fronts growing from grain's surface and a given initial grain size distribution. The model requires only a few parameters, calibrated thanks to an inversion method. A good agreement is obtained between experiments and numerical simulations.

  13. Gating of Permanent Molds for Aluminum Casting

    SciTech Connect

    David Schwam; John F. Wallace; Tom Engle; Qingming Chang

    2004-01-01

    This report summarizes a two-year project, DE-FC07-011D13983 that concerns the gating of aluminum castings in permanent molds. The main goal of the project is to improve the quality of aluminum castings produced in permanent molds. The approach taken was to determine how the vertical type gating systems used for permanent mold castings can be designed to fill the mold cavity with a minimum of damage to the quality of the resulting casting. It is evident that somewhat different systems are preferred for different shapes and sizes of aluminum castings. The main problems caused by improper gating are entrained aluminum oxide films and entrapped gas. The project highlights the characteristic features of gating systems used in permanent mold aluminum foundries and recommends gating procedures designed to avoid common defects. The study also provides direct evidence on the filling pattern and heat flow behavior in permanent mold castings. Equipment and procedure for real time X-Ray radiography of molten aluminum flow into permanent molds have been developed. Other studies have been conducted using water flow and behavior of liquid aluminum in sand mold using real time photography. This investigation utilizes graphite molds transparent to X-Rays making it possible to observe the flow pattern through a number of vertically oriented grating systems. These have included systems that are choked at the base of a rounded vertical sprue and vertical gating systems with a variety of different ingates into the bottom of a mold cavity. These systems have also been changed to include gating systems with vertical and horizontal gate configurations. Several conclusions can be derived from this study. A sprue-well, as designed in these experiments, does not eliminate the vena contracta. Because of the swirling at the sprue-base, the circulating metal begins to push the entering metal stream toward the open runner mitigating the intended effect of the sprue-well. Improved designs of

  14. INTERIOR VIEW WITH CASTING MACHINE AND A 20' DUCTILE IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH CASTING MACHINE AND A 20' DUCTILE IRON PIPE BEING EXTRACTED USING PIPE PULLERS. - McWane Cast Iron Pipe Company, Pipe Casting Area, 1201 Vanderbilt Road, Birmingham, Jefferson County, AL

  15. Energy use in selected metal casting facilities - 2003

    SciTech Connect

    Eppich, Robert E.

    2004-05-01

    This report represents an energy benchmark for various metal casting processes. It describes process flows and energy use by fuel type and processes for selected casting operations. It also provides recommendations for improving energy efficiency in casting.

  16. Investigation of Oxide Bifilms in Investment Cast Superalloy IN100: Part I. Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Fuchs, Gerhard E.; Kaplan, Max A.

    2016-05-01

    Oxide bifilms are a proposed casting inclusion reported to have been observed in vacuum investment cast polycrystalline Ni-based superalloys. Ongoing research seeks to determine if current superalloy casting practices can result in the formation of oxide bifilms, and subsequently if it is possible to observe and characterize this phenomenon. The effects of casting atmosphere, turbulence, filtering, hot isostatic pressing (HIP), and heat treatment have been investigated to identify the critical parameters that have been reported to result in bifilm formation in Ni-based superalloys. Room temperature tensile and room temperature fatigue testing are used to identify the effects of each casting and processing parameter on casting defect formation and the resultant effects on mechanical properties. Characterization of mechanical test specimens seeks to identify the role of casting defects and microstructural features on the fracture mechanisms of the specimen conditions analyzed, and in particular, evidence of bifilm formation and the chemical composition(s) of oxide bifilms. Analyzed tensile and fatigue data did not indicate an influence of bifilms on the tensile or fatigue strength of vacuum processed IN100. Bifilms were not observed, via the characterization methods utilized, to be an active mechanism in tensile or fatigue fracture.

  17. Crystallization Kinetics and Mechanism of CaO-Al2O3-Based Mold Flux for Casting High-Aluminum TRIP Steels

    NASA Astrophysics Data System (ADS)

    Shi, Cheng-Bin; Seo, Myung-Duk; Wang, Hui; Cho, Jung-Wook; Kim, Seon-Hyo

    2015-02-01

    Non-isothermal crystallization of the newly developed lime-alumina-based mold fluxes was investigated using differential scanning calorimetry. The crystallization kinetic parameters were determined by Ozawa equation, the combined Avrami-Ozawa equation, and the differential iso-conversional method of Friedman. It was found that Ozawa method failed to describe the non-isothermal crystallization behavior of the mold fluxes. The Avrami exponent determined by the combined Avrami-Ozawa equation indicates that the crystallization of cuspidine occurs through bulk nucleation and reaction-controlled three-dimensional growth, and then transforms to reaction-controlled two-dimensional growth at the crystallization later stage in lime-alumina-based mold fluxes with higher B2O3 content. For the mold fluxes with lower B2O3 content (10.8 mass pct), the crystallization of cuspidine is bulk nucleation and reaction-controlled two-dimensional growth at the crystallization primary stage followed by a diffusion-controlled two-dimensional growth process. The crystallization of CaF2 in mold flux originates from bulk nucleation and diffusion-controlled three-dimensional growth, which then transforms to two-dimensional growth. FE-SEM observations support these kinetic analysis results. The effective activation energy for cuspidine crystallization in the mold flux with higher B2O3 and Na2O contents increases as the crystallization progresses, and then decreases at the relative degree of crystallinity greater than 60 pct. The transition point of this trend approximately corresponds to the relative degree of crystallinity at which the crystallization mode of cuspidine transforms. For the mold fluxes with lower B2O3 and Na2O contents, the effective activation energy for cuspidine formation varies monotonically with the increase in the relative degree of crystallinity.

  18. Casting defects in low-pressure die-cast aluminum alloy wheels

    NASA Astrophysics Data System (ADS)

    Zhang, B.; Cockcroft, S. L.; Maijer, D. M.; Zhu, J. D.; Phillion, A. B.

    2005-11-01

    Defects in automotive aluminum alloy casting continue to challenge metallurgists and production engineers as greater emphasis is placed on product quality and production cost. A range of casting-related defects found in low-pressure die-cast aluminum wheels were examined metallographically in samples taken from several industrial wheel-casting facilities. The defects examined include macro- and micro- porosity, entrained oxide films, and exogenous oxide inclusions. Particular emphasis is placed on the impact of these defects with respect to the three main casting-related criteria by which automotive wheel quality are judged: wheel cosmetics, air-tightness, and wheel mechanical performance.

  19. Casting fine grained, fully dense, strong inorganic materials

    SciTech Connect

    Brown, Sam W.; Spencer, Larry S.; Phillips, Michael R.

    2015-11-24

    Methods and apparatuses for casting inorganic materials are provided. The inorganic materials include metals, metal alloys, metal hydrides and other materials. Thermal control zones may be established to control the propagation of a freeze front through the casting. Agitation from a mechanical blade or ultrasonic energy may be used to reduce porosity and shrinkage in the casting. After solidification of the casting, the casting apparatus may be used to anneal the cast part.

  20. 21 CFR 880.6185 - Cast cover.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Cast cover. 880.6185 Section 880.6185 Food and Drugs FOOD AND DRUG ADMINISTRATION, DEPARTMENT OF HEALTH AND HUMAN SERVICES (CONTINUED) MEDICAL DEVICES GENERAL HOSPITAL AND PERSONAL USE DEVICES General Hospital and Personal Use Miscellaneous Devices § 880.6185 Cast cover. (a) Identification. A...

  1. 14 CFR 29.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Casting factors. 29.621 Section 29.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY ROTORCRAFT Design and Construction General § 29.621 Casting factors. (a) General. The factors, tests, and...

  2. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... of 1.25; and (ii) The deformation requirements of § 25.305 at a load of 1.15 times the limit load....

  3. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Casting factors. 25.621 Section 25.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: TRANSPORT CATEGORY AIRPLANES Design and Construction General § 25.621 Casting factors. (a) General. The factors, tests, and...

  4. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2010 CFR

    2010-01-01

    ... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... of 1.25; and (ii) The deformation requirements of § 25.305 at a load of 1.15 times the limit load....

  5. 14 CFR 23.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Casting factors. 23.621 Section 23.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: NORMAL, UTILITY, ACROBATIC, AND COMMUTER CATEGORY AIRPLANES Design and Construction § 23.621 Casting factors. (a) General. The...

  6. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... of 1.25; and (ii) The deformation requirements of § 25.305 at a load of 1.15 times the limit load....

  7. 14 CFR 27.621 - Casting factors.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... 14 Aeronautics and Space 1 2013-01-01 2013-01-01 false Casting factors. 27.621 Section 27.621 Aeronautics and Space FEDERAL AVIATION ADMINISTRATION, DEPARTMENT OF TRANSPORTATION AIRCRAFT AIRWORTHINESS STANDARDS: NORMAL CATEGORY ROTORCRAFT Design and Construction General § 27.621 Casting factors. (a) General. The factors, tests, and...

  8. 14 CFR 25.621 - Casting factors.

    Code of Federal Regulations, 2011 CFR

    2011-01-01

    ... meet approved specifications. Paragraphs (c) and (d) of this section apply to any structural castings... structural loads. (b) Bearing stresses and surfaces. The casting factors specified in paragraphs (c) and (d... of 1.25; and (ii) The deformation requirements of § 25.305 at a load of 1.15 times the limit load....

  9. The CAST (Childhood Asperger Syndrome Test)

    ERIC Educational Resources Information Center

    Williams, Jo; Scott, Fiona; Stott, Carol; Allison, Carrie; Bolton, Patrick; Baron-Cohen, Simon; Brayne, Carol

    2005-01-01

    The Childhood Asperger Syndrome Test (CAST) is a parental questionnaire to screen for autism spectrum conditions. In this validation study, the CAST was distributed to 1925 children aged 5-11 in mainstream Cambridgeshire schools. A sample of participants received a full diagnostic assessment, conducted blind to screen status. The sensitivity of…

  10. Iron/Phosphorus Alloys for Continuous Casting

    NASA Technical Reports Server (NTRS)

    Dufresne, E. R.

    1986-01-01

    Continuous casting becomes practicable because of reduced eutectic temperature. Experimental ferrous alloy has melting point about 350 degrees C lower than conventional steels, making possible to cast structural members and eliminating need for hot rolling. Product has normal metal structure and good physical properties. Process used to make rails, beams, slabs, channels, and pipes.

  11. PRODUCTION OF SLIP CAST CALCIA HOLLOWWARE

    DOEpatents

    Stoddard, S.D.; Nuckolls, D.E.; Cowan, R.E.

    1963-12-31

    A method for producing slip cast calcia hollow ware in which a dense calcia grain is suspended in isobutyl acetate or a mixture of tertiary amyl alcohol and o-xylene is presented. A minor amount of triethanolamine and oleic acid is added to the suspension vehicle as viscosity adjusting agents and the suspension is cast in a plaster mold, dried, and fired. (AEC)

  12. Casting Shadows in the Science Classroom.

    ERIC Educational Resources Information Center

    Nolan, Kathleen

    2003-01-01

    Uses the metaphor of shadows in a critical exploration of what it means to know and how the cultures of classrooms have shaped these images of knowing. Directs attention to objects that cast shadows on the learning and knowing of mathematics and science through the voices of preservice teachers. Discusses shadow casting toward textbooks, teachers,…

  13. Slip casting and nitridation of silicon powder

    NASA Astrophysics Data System (ADS)

    Seiko, Y.

    1985-03-01

    Powdered Silicon was slip-cast with a CaSO4 x 0.5H2O mold and nitrided in a N atm. containing 0 or 5 vol. % H at 1000 to 1420 deg. To remove the castings, the modeling faces were coated successively with an aq. salt soap and powdered cellulose containing Na alginate, and thus prevented the sticking problem.

  14. Slip casting and nitridation of silicon powder

    NASA Technical Reports Server (NTRS)

    Seiko, Y.

    1985-01-01

    Powdered Silicon was slip-cast with a CaSO4 x 0.5H2O mold and nitrided in a N atm. containing 0 or 5 vol. % H at 1000 to 1420 deg. To remove the castings, the modeling faces were coated successively with an aq. salt soap and powdered cellulose containing Na alginate, and thus prevented the sticking problem.

  15. Investigation on the Interface Characteristics of Al/Mg Bimetallic Castings Processed by Lost Foam Casting

    NASA Astrophysics Data System (ADS)

    Jiang, Wenming; Li, Guangyu; Fan, Zitian; Wang, Long; Liu, Fuchu

    2016-05-01

    The lost foam casting (LFC) process was used to prepare the A356 aluminum and AZ91D magnesium bimetallic castings, and the interface characteristics of the reaction layer between aluminum and magnesium obtained by the LFC process were investigated in the present work. The results indicate that a uniform and compact interface between the aluminum and magnesium was formed. The reaction layer of the interface with an average thickness of approximately 1000 μm was mainly composed of Al3Mg2 and Al12Mg17 intermetallic compounds, including the Al3Mg2 layer adjacent to the aluminum insert, the Al12Mg17 middle layer, and the Al12Mg17 + δ eutectic layer adjacent to the magnesium base. Meanwhile, the Mg2Si intermetallic compound was also detected in the reaction layer. An oxide film mainly containing C, O, and Mg elements generated at the interface between the aluminum and magnesium, due to the decomposed residue of the foam pattern, the oxidations of magnesium and aluminum alloys as well as the reaction between the magnesium melt and the aluminum insert. The microhardness tests show that the microhardnesses at the interface were obviously higher than those of the magnesium and aluminum base metals, and the Al3Mg2 layer at the interface had a high microhardness compared with the Al12Mg17 and Al12Mg17 + δ eutectic layers, especially the eutectic layer.

  16. Effects of alloy composition on cyclic flame hot-corrosion attack of cast nickel-base superalloys at 900 deg C

    NASA Technical Reports Server (NTRS)

    Deadmore, D. L.

    1984-01-01

    The effects of Cr, Al, Ti, Mo, Ta, Nb, and W content on the hot corrosion of nickel base alloys were investigated. The alloys were tested in a Mach 0.3 flame with 0.5 ppmw sodium at a temperature of 900 C. One nondestructive and three destructive tests were conducted. The best corrosion resistance was achieved when the Cr content was 12 wt %. However, some lower-Cr-content alloys ( 10 wt%) exhibited reasonable resistance provided that the Al content alloys ( 10 wt %) exhibited reasonable resistance provided that the Al content was 2.5 wt % and the Ti content was Aa wt %. The effect of W, Ta, Mo, and Nb contents on the hot-corrosion resistance varied depending on the Al and Ti contents. Several commercial alloy compositions were also tested and the corrosion attack was measured. Predicted attack was calculated for these alloys from derived regression equations and was in reasonable agreement with that experimentally measured. The regression equations were derived from measurements made on alloys in a one-quarter replicate of a 2(7) statistical design alloy composition experiment. These regression equations represent a simple linear model and are only a very preliminary analysis of the data needed to provide insights into the experimental method.

  17. Low-gravity solidification of cast iron and space technology applications

    NASA Technical Reports Server (NTRS)

    Graham, J. A.

    1984-01-01

    Two types of analyses relating to cast iron solidification were conducted. A theoretical analysis using a computer to predict the cooling versus time relationship throughout the test specimen was performed. Tests were also conducted in a ground-based laboratory to generate a cooling time curve for cast iron. In addition, cast iron was cooled through the solidification period on a KC-135 and an F-104 aircraft while these aircraft were going through a period of low gravity. Future subjects for low gravity tests are enumerated.

  18. Caetetermes taquarussu Fontes (Isoptera, Termitidae, Nasutitermitinae): description of the imago caste and new distributional records.

    PubMed

    Cuezzo, Carolina; Carrijo, Tiago F; Cancello, Eliana M

    2015-01-01

    Caetetermes Fontes, 1981 is a monotypic South American genus of Nasutitermitinae. Its single species, Caetetermes taquarussu Fontes, 1981, was described based on morphological characters from soldiers and workers collected at three localities in the tropical rainforest of northeastern Ecuador. Several samples of C. taquarussu represented also by the imago caste were examined at the Museu de Zoologia da Universidade de São Paulo, São Paulo, Brazil (MZUSP) and the National Museum of Natural History, Washington D.C., USA (USNM). Herein, we describe the imago caste of Caetetermes for the first time, with notes on soldier and worker caste and new distributional records for the species. PMID:25781096

  19. Possible segregation caused by centrifugal titanium casting.

    PubMed

    Watanabe, K; Okawa, S; Kanatani, M; Nakano, S; Miyakawa, O; Kobayashi, M

    1996-12-01

    The possibility of the segregation under solidification process using a centrifugal casting machine was investigated using an electron probe microanalyzer with elemental distribution map, line analysis and quantitative analysis. When a very small quantity of platinum was added to local molten titanium during the casting process, macroscopic segregation was observed under conditions of density difference of 0.1 g/cm3 at the most, confirming that the centrifugal force of the casting machine is extremely strong. When a Ti-6Al-4V alloy was cast, however, no macroscopic segregation was observed. The centrifugal force of the casting machine examined in the present study hardly results in the body-force segregation in this titanium alloy. PMID:9550020

  20. Final report on Expendable Pattern Casting Technology

    SciTech Connect

    Not Available

    1990-07-01

    The Expendable Pattern Casting (EPC) process is a potential casting process breakthrough which could dramatically improve the competitiveness of the US foundry industry. Cooperatively supported by US Industry and the Department of Energy and managed by the American Foundrymen's Society, a project was started in May 1989 to develop and optimize expendable pattern casting technology. Four major tasks were conducted in the first phase of the project. Those tasks involved: (1) reviewing published literature to determine the major problems in the EPC process, (2) evaluating factors influencing sand flow and compaction, (3) evaluating and comparing factors influencing sand flow and compaction, (3) evaluating and comparing casting precision obtained in the EPC process with that obtained in other processes, and (4) identifying critical parameters that control dimensional precision and defect formation in EP castings. 26 refs., 27 figs., 11 tabs.

  1. The role of water in slip casting

    NASA Technical Reports Server (NTRS)

    Mccauley, R. A.; Phelps, G. W.

    1984-01-01

    Slips and casting are considered in terms of physical and colloidal chemistry. Casting slips are polydisperse suspensions of lyophobic particles in water, whose degree of coagulation is controlled by interaction of flocculating and deflocculating agents. Slip casting rate and viscosity are functions of temperature. Slip rheology and response to deflocculating agents varies significantly as the kinds and amounts of colloid modifiers change. Water is considered as a raw material. Various concepts of water/clay interactions and structures are discussed. Casting is a de-watering operation in which water moves from slip to cast to mold in response to a potential energy termed moisture stress. Drying is an evaporative process from a free water surface.

  2. BMM SHAKEOUT AND VIBRATING CONVEYOR TRANSPORT SAND AND CASTINGS TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    BMM SHAKEOUT AND VIBRATING CONVEYOR TRANSPORT SAND AND CASTINGS TO SEPARATIONS SCREENS. - Southern Ductile Casting Company, Shaking, Degating & Sand Systems, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  3. 27 CFR 447.22 - Forgings, castings, and machined bodies.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ..., castings, extrusions, and machined bodies) which have reached a stage in manufacture where they are clearly... components, accessories, attachments and parts) then the particular forging, casting, extrusion,...

  4. Predicting Pattern Tooling and Casting Dimensions for Investment Casting, Phase II

    SciTech Connect

    Nick Cannell; Adrian S. Sabau

    2005-09-30

    The investment casting process allows the production of complex-shape parts and close dimensional tolerances. One of the most important phases in the investment casting process is the design of the pattern die. Pattern dies are used to create wax patterns by injecting wax into dies. The first part of the project involved preparation of reports on the state of the art at that time for all the areas under consideration (die-wax, wax-shell, and shell-alloy). The primary R&D focus during Phase I was on the wax material since the least was known about it. The main R&D accomplishments during this phase were determination of procedures for obtaining the thermal conductivity and viscoelastic properties of an unfilled wax and validating those procedures. Phase II focused on die-wax and shell-alloy systems. A wax material model was developed based on results obtained during the previous R&D phase, and a die-wax model was successfully incorporated into and used in commercial computer programs. Current computer simulation programs have complementary features. A viscoelastic module was available in ABAQUS but unavailable in ProCAST, while the mold-filling module was available in ProCAST but unavailable in ABAQUS. Thus, the numerical simulation results were only in good qualitative agreement with experimental results, the predicted shrinkage factors being approximately 2.5 times larger than those measured. Significant progress was made, and results showed that the testing and modeling of wax material had great potential for industrial applications. Additional R&D focus was placed on one shell-alloy system. The fused-silica shell mold and A356 aluminum alloy were considered. The experimental part of the program was conducted at ORNL and commercial foundries, where wax patterns were injected, molds were invested, and alloys were poured. It was very important to obtain accurate temperature data from actual castings, and significant effort was made to obtain temperature profiles in

  5. Drug release mechanisms of cast lipid implants.

    PubMed

    Kreye, F; Siepmann, F; Willart, J F; Descamps, M; Siepmann, J

    2011-08-01

    The aim of this work was to better understand which physicochemical processes are involved in the control of drug release from lipid implants prepared by melting and casting. Lipid implants gain steadily in importance as controlled parenteral drug delivery systems: In contrast to PLGA-based devices, no acidic microclimates are created, which can inactivate incorporated drugs. The melting and casting method offers various advantages over the commonly used direct compression technique. For example, powder de-mixing during manufacturing and highly challenging scale-up due to poor powder flowability are avoided. Importantly, broad spectra of drug release patterns can be easily provided by varying the type of lipid. The resulting drug release rates are generally lower than those of implants prepared by direct compression. This is probably due to the differences in the microstructure of the pore network of the systems. Drug or water diffusion plays a dominant role for the control of drug release, potentially combined with limited drug solubility effects, caused by the low amounts of water available within the implants. In the case of pure diffusion control, a mechanistic realistic mathematical theory is proposed, which allows for quantitative predictions of the effects of formulation parameters on the resulting drug release kinetics. Importantly, these theoretical predictions could be successfully confirmed by independent experiments. Thus, the obtained new insight into the underlying drug release mechanisms can significantly facilitate the optimization of this type of advanced drug delivery systems. This is particularly helpful if long release periods are targeted, requiring time-consuming experimental studies. PMID:21352913

  6. Study of FES/CAST/HGS

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Cummings, Rick; Jones, Brian

    1992-01-01

    The microgravity materials processing program has been instrumental in providing the crystal growth community with an experimental environment to better understand the phenomena associated with the growing of crystals. In many applications one may pursue the growth of large single crystals which cannot be grown on earth due to convective driven flows. A microgravity environment is characterized by neither convection of buoyancy. Consequently superior crystals are able to be grown in space. On the other hand, since neither convection nor buoyancy dominates the fluid flow in a microgravity environment, then lesser dominating phenomena can affect crystal growth, such as surface driven flows or diffusion limited solidification. In the case of experiments that are to be flown in space using the Fluid Experiments System (FES), diffusion limited growth should be the dominating phenomenon. The use of holographic and Schlieren optical techniques for studying the concentration gradients in solidification processes has been used by several investigators over the years. The Holographic Ground System (HGS) facility at MSFC has been a primary resource in researching this capability. Consequently scientific personnel have been able to utilize these techniques in both ground based research and in space experiments. An important event in the scientific utilization of the HGS facilities was the TGS (triglycine sulfate) Crystal Growth and the Casting and Solidification Technology (CAST) experiments that were flown on the International Microgravity Lab (IML) mission in March of this year. The preparation and processing of these space observations are the primary experiments reported in this work. This project provides some ground-based studies to optimize on the holographic techniques used to acquire information about the crystal growth processes flown on IML. Since the ground-based studies will be compared with the space-based experimental results, it is necessary to conduct

  7. Caste and maternal health care service use among rural Hindu women in Maitha, Uttar Pradesh, India.

    PubMed

    Saroha, Ekta; Altarac, Maja; Sibley, Lynn M

    2008-01-01

    The objective of this study was to examine the association between caste and maternal health care service use among rural Hindu women in India. We analyzed data from the Morbidity and Performance Assessment, a population-based cross-sectional study, for 482 Hindu women who were pregnant during January 1998 to January 1999 in Maitha, Uttar Pradesh, India. Maternal health care service use among both upper and lower caste women was very low. Upper caste women were almost three times more likely to use antenatal care (odds ratio [OR] = 2.72; 95% confidence interval [CI], 1.40-5.30), tetanus toxoid (OR = 2.50; 95% CI, 1.48-4.21), and contraceptives (OR = 2.66; 95% CI, 1.28-5.54) and almost five times (OR = 4.77; 95% CI, 1.81-12.54) more likely to have a trained birth attendant compared to the lower caste women. Caste was a significant determinant of tetanus toxoid use and trained birth attendant even after adjusting for sociodemographic factors. Besides caste, maternal literacy was the one sociodemographic factor that was significantly associated with the use of all maternal health care services. Information dissemination and awareness generation can improve the use of subsidized maternal health care services among women of all caste groups. PMID:18761290

  8. How to solve complex problems in foundry plants - future of casting simulation -

    NASA Astrophysics Data System (ADS)

    Ohnaka, I.

    2015-06-01

    Although the computer simulation of casting has progressed dramatically over the last decades, there are still many challenges and problems. This paper discusses how to solve complex engineering problems in foundry plants and what we should do in the future, in particular, for casting simulation. First, problem solving procedures including application of computer simulation are demonstrated and various difficulties are pointed-out exemplifying mainly porosity defects in sand castings of spheroidal graphite cast irons. Next, looking back conventional scientific and engineering research to understand casting phenomena, challenges and problems are discussed from problem solving view point, followed by discussion on the issues we should challenge such as how to integrate huge amount of dispersed knowledge in various disciplines, differentiation of science-oriented and engineering-oriented models, professional ethics, how to handle fluctuating materials, initial and boundary conditions, error accumulation, simulation codes as black-box, etc. Finally some suggestions are made on how to challenge the issues such as promotion of research on the simulation based on the science- oriented model and publication of reliable data of casting phenomena in complicated-shaped castings including reconsideration of the evaluation system.

  9. Stress ratio effects in fatigue of lost foam cast aluminum alloy 356

    NASA Astrophysics Data System (ADS)

    Palmer, David E.

    Lost foam casting is a highly versatile metalcasting process that offers significant benefits in terms of design flexibility, energy consumption, and environmental impact. In the present work, the fatigue behavior of lost foam cast aluminum alloy 356, in conditions T6 and T7, was investigated, under both zero and non-zero mean stress conditions, with either as-cast or machined surface finish. Scanning electron microscopy was used to identify and measure the defect from which fatigue fracture initiated. Based on the results, the applicability of nine different fatigue mean stress equations was compared. The widely-used Goodman equation was found to be highly non-conservative, while the Stulen, Topper-Sandor, and Walker equations performed reasonably well. Each of these three equations includes a material-dependent term for stress ratio sensitivity. The stress ratio sensitivity was found to be affected by heat treatment, with the T6 condition having greater sensitivity than the T7 condition. The surface condition (as-cast vs. machined) did not significantly affect the stress ratio sensitivity. The fatigue life of as-cast specimens was found to be approximately 60--70% lower than that of machined specimens at the same equivalent stress. This reduction could not be attributed to pore size alone, and is suspected to be due to the greater concentration of pyrolysis products at the as-cast surface. Directions for future work, including improved testing methods and some possible methods of improving the properties of lost foam castings, are discussed.

  10. Implementing the Computer-Adaptive Sequential Testing (CAST) Framework To Mass Produce High Quality Computer-Adaptive and Mastery Tests.

    ERIC Educational Resources Information Center

    Luecht, Richard M.

    Computerized testing has created new challenges for the production and administration of test forms. This paper describes a multi-stage, testlet-based framework for test design, assembly, and administration called computer-adaptive sequential testing (CAST). CAST is a structured testing approach that is amenable to both adaptive and mastery…

  11. Biological profiling of the ToxCast Phase II Chemical Library in Primary Human Cell Co-Culture Systems

    EPA Science Inventory

    The U.S. EPA’s ToxCast research project was developed to address the need for high-throughput testing of chemicals and a pathway-based approach to hazard screening. Phase I of ToxCast tested over 300 unique compounds (mostly pesticides and antimicrobials). With the addition of Ph...

  12. Effects of alloy composition and casting speed on structure formation and hot tearing during direct-chill casting of Al-Cu alloys

    NASA Astrophysics Data System (ADS)

    Suyitno; Savran, V. I.; Katgerman, L.; Eskin, D. G.

    2004-11-01

    Effects of casting speed and alloy composition on structure formation and hot tearing during direct-chill (DC) casting of 200-mm round billets from binary Al-Cu alloys are studied. It is experimentally shown that the grain structure, including the occurrence of coarse grains in the central part of the billet, is strongly affected by the casting speed and alloy composition, while the dendritic arm spacing is mostly dependent on the casting speed. The hot cracking pattern reveals the maximum hot-tearing susceptibility in the range of low-copper alloys (1 to 1.5 pct) and at high casting speeds (180 to 200 mm/min). The clear correlation between the amount of nonequilibrium eutectics (representing the reserve of liquid phase in the last stage of solidification) and hot tearing is demonstrated. A casting speed-copper concentration-hot-tearing susceptibility chart is constructed experimentally for real-scale DC casting. Computed dimensions of the solidification region in the billet are used to explain the experimentally observed structure patterns and hot cracking. Thermomechanical finite-element simulation of the solidifying billet was used as a tool for testing the applicability to DC casting of several hot-tearing criteria based on different principles. The results are compared to the experimentally observed hot tearing. It is noted that hot-tearing criteria that account for the dynamics of the process, e.g., strain rate, actual stress-strain situation, feeding rate, and melt flow, can be successfully used for the qualitative prediction of hot tearing.

  13. LandCast 2050 High-Resolution Population Projection

    Energy Science and Technology Software Center (ESTSC)

    2014-01-01

    The LandCast 2050 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2050 compiled on a 30" x 30" latitude/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on landmore » cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.« less

  14. LandCast 2030 High-Resolution Population Projection

    Energy Science and Technology Software Center (ESTSC)

    2014-01-01

    The LandCast 2030 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2030 compiled on a 30" x 30" latitute/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on landmore » cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast 2030 data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.« less

  15. LandCast 2030 High-Resolution Population Projection

    SciTech Connect

    2014-01-01

    The LandCast 2030 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2030 compiled on a 30" x 30" latitute/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on land cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast 2030 data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.

  16. LandCast 2050 High-Resolution Population Projection

    SciTech Connect

    2014-01-01

    The LandCast 2050 data set is an empirically-informed spatial distribution of projected population of the contiguous U.S. for 2050 compiled on a 30" x 30" latitude/longitude grid. Population projections of county level numbers were developed using a modified version of the U.S. Census's projection methodology - with the U.S. Census's official projection as the benchmark. Projected census counts were apportioned to each grid cell based on locally adaptive likelihood coefficients, which are based on land cover, slope, road proximity, distances to larger cities, a moving average of current population, and other data sets. The LandCast data set was developed as part of Oak Ridge National Laboratory (ORNL) Global Population Project for estimating ambient populations at risk.

  17. Effect of Some Parameters on the Cast Component Properties in Hot Chamber Die Casting

    NASA Astrophysics Data System (ADS)

    Singh, Rupinder; Singh, Harvir

    2016-04-01

    Hot chamber die casting process is designed to achieve high dimensional accuracy for small products by forcing molten metal under high pressure into reusable moulds, called dies. The present research work is aimed at study of some parameters (as a case study of spring adjuster) on cast component properties in hot chamber die casting process. Three controllable factors of the hot chamber die casting process (namely: pressure at second phase, metal pouring temperature and die opening time) were studied at three levels each by Taguchi's parametric approach and single-response optimization was conducted to identify the main factors controlling surface hardness, dimensional accuracy and weight of the casting. Castings were produced using aluminium alloy, at recommended parameters through hot chamber die casting process. Analysis shows that in hot chamber die casting process the percentage contribution of second phase pressure, die opening time, metal pouring temperature for surface hardness is 82.48, 9.24 and 6.78 % respectively. While in the case of weight of cast component the contribution of second phase pressure is 94.03 %, followed by metal pouring temperature and die opening time (4.58 and 0.35 % respectively). Further for dimensional accuracy contribution of die opening time is 76.97 %, metal pouring temperature is 20.05 % and second phase pressure is 1.56 %. Confirmation experiments were conducted at an optimal condition showed that the surface hardness, dimensional accuracy and weight of the castings were improved significantly.

  18. Volume Visual Attention Maps (VVAM) in ray-casting rendering.

    PubMed

    Beristain, Andoni; Congote, John; Ruiz, Oscar

    2012-01-01

    This paper presents an extension visual attention maps for volume data visualization, where eye fixation points become rays in the 3D space, and the visual attention map becomes a volume. This Volume Visual Attention Map (VVAM) is used to interactively enhance a ray-casting based direct volume rendering (DVR) visualization. The practical application of this idea into the biomedical image visualization field is explored for interactive visualization. PMID:22356956

  19. Mathematical model of the component mixture distribution in the molten cast iron during centrifugation (sedimentation)

    NASA Astrophysics Data System (ADS)

    Bikulov, R. A.; Kotlyar, L. M.

    2014-12-01

    For the development and management of the manufacturing processes of axisymmetric articles with compositional structure by centrifugal casting method [1,2,3,4] is necessary to create a generalized mathematical model of the dynamics of component mixture in the molten cast iron during centrifugation. In article. based on the analysis of the dynamics of two-component mixture at sedimentation, a method of successive approximations to determine the distribution of a multicomponent mixture by centrifugation in a parabolic crucible is developed.

  20. Fatigue Properties of Cast Magnesium Wheels

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Luo, Alan A.; Wang, Qigui; Peng, Liming; Zhang, Peng

    2016-05-01

    This paper investigates the fatigue properties and deformation behavior of a newly developed Mg-2.96Nd-0.21Zn-0.39Zr magnesium alloy wheel in both as-cast and T6 conditions. Compared with the as-cast alloy, the T6-treated alloy shows a significant increase in fatigue strength and cyclic stress amplitude. This is believed to be attributed to the change of defect type from porosity to oxides and the increased matrix strength in the T6 (peak-aged) condition. For the as-cast alloy wheel, fatigue failure mainly originated from the cast defects including porosity, oxide film, and inclusion at or near the sample surface. In the T6-treated alloy, however, oxides and inclusions or slip bands initiate the fatigue cracks. Solution treatment appears to reduce or eliminate the shrinkage porosity because of grain growth and dissolution of as-cast eutectic phases in the grain boundaries. The cyclic stress amplitude of the as-cast alloy increases with increasing the number of cycles, while the T6-treated alloy shows cyclic softening after the stress reaches a maximum value. The Coffin-Manson law and Basquin equation can be used to evaluate the life of low cycle fatigue. The developed long crack model and multi-scale fatigue (MSF) models can be used to predict high-cycle fatigue life of the Mg-2.96Nd-0.21Zn-0.39Zr alloys with or without casting defects.

  1. Characterization of Technetium Speciation in Cast Stone

    SciTech Connect

    Um, Wooyong; Jung, Hun Bok; Wang, Guohui; Westsik, Joseph H.; Peterson, Reid A.

    2013-11-11

    This report describes the results from laboratory tests performed at Pacific Northwest National Laboratory (PNNL) for the U.S. Department of Energy (DOE) EM-31 Support Program (EMSP) subtask, “Production and Long-Term Performance of Low Temperature Waste Forms” to provide additional information on technetium (Tc) speciation characterization in the Cast Stone waste form. To support the use of Cast Stone as an alternative to vitrification for solidifying low-activity waste (LAW) and as the current baseline waste form for secondary waste streams at the Hanford Site, additional understanding of Tc speciation in Cast Stone is needed to predict the long-term Tc leachability from Cast Stone and to meet the regulatory disposal-facility performance requirements for the Integrated Disposal Facility (IDF). Characterizations of the Tc speciation within the Cast Stone after leaching under various conditions provide insights into how the Tc is retained and released. The data generated by the laboratory tests described in this report provide both empirical and more scientific information to increase our understanding of Tc speciation in Cast Stone and its release mechanism under relevant leaching processes for the purpose of filling data gaps and to support the long-term risk and performance assessments of Cast Stone in the IDF at the Hanford Site.

  2. Fatigue Properties of Cast Magnesium Wheels

    NASA Astrophysics Data System (ADS)

    Li, Zhenming; Luo, Alan A.; Wang, Qigui; Peng, Liming; Zhang, Peng

    2016-08-01

    This paper investigates the fatigue properties and deformation behavior of a newly developed Mg-2.96Nd-0.21Zn-0.39Zr magnesium alloy wheel in both as-cast and T6 conditions. Compared with the as-cast alloy, the T6-treated alloy shows a significant increase in fatigue strength and cyclic stress amplitude. This is believed to be attributed to the change of defect type from porosity to oxides and the increased matrix strength in the T6 (peak-aged) condition. For the as-cast alloy wheel, fatigue failure mainly originated from the cast defects including porosity, oxide film, and inclusion at or near the sample surface. In the T6-treated alloy, however, oxides and inclusions or slip bands initiate the fatigue cracks. Solution treatment appears to reduce or eliminate the shrinkage porosity because of grain growth and dissolution of as-cast eutectic phases in the grain boundaries. The cyclic stress amplitude of the as-cast alloy increases with increasing the number of cycles, while the T6-treated alloy shows cyclic softening after the stress reaches a maximum value. The Coffin-Manson law and Basquin equation can be used to evaluate the life of low cycle fatigue. The developed long crack model and multi-scale fatigue (MSF) models can be used to predict high-cycle fatigue life of the Mg-2.96Nd-0.21Zn-0.39Zr alloys with or without casting defects.

  3. AMCC casting development. Volume 1: Executive Summary

    NASA Astrophysics Data System (ADS)

    1995-03-01

    The Advanced Combustion Chamber Casting (AMCC) has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or Thermal Gradient Control. This method, of setting up thermal gradients in the casting during solidification, represents a significant process improvement for PCC and has been successfully implemented on other programs. Metallurgical integrity of the final four castings was very good. Only the areas of the parts that utilized 'TGC Shape & Location System #2' showed any significant areas of microshrinkage when evaluated by non-destructive tests. Alumina oxides detected by FPI on the 'float' surfaces (top sid surfaces of the casting during solidification) of the part were almost entirely less than the acceptance criteria of .032 inches in diameter. Destructive chem mill of the castings was required to determine the effect of the process variables used during the processing of these last four parts (with the exception of the 'Shape & Location of TGC' variable).

  4. AMCC casting development. Volume 1: Executive Summary

    NASA Technical Reports Server (NTRS)

    1995-01-01

    The Advanced Combustion Chamber Casting (AMCC) has been a technically challenging part due to its size, configuration, and alloy type. The height and weight of the wax pattern assembly necessitated the development of a hollow gating system to ensure structural integrity of the shell throughout the investment process. The complexity in the jacket area of the casting required the development of an innovative casting technology that PCC has termed 'TGC' or Thermal Gradient Control. This method, of setting up thermal gradients in the casting during solidification, represents a significant process improvement for PCC and has been successfully implemented on other programs. Metallurgical integrity of the final four castings was very good. Only the areas of the parts that utilized 'TGC Shape & Location System #2' showed any significant areas of microshrinkage when evaluated by non-destructive tests. Alumina oxides detected by FPI on the 'float' surfaces (top sid surfaces of the casting during solidification) of the part were almost entirely less than the acceptance criteria of .032 inches in diameter. Destructive chem mill of the castings was required to determine the effect of the process variables used during the processing of these last four parts (with the exception of the 'Shape & Location of TGC' variable).

  5. NWIS MEASUREMENTS FOR URANIUM METAL ANNULAR CASTINGS

    SciTech Connect

    MATTINGLY, J.K.; VALENTINE, T.E.; MIHALCZO, J.T.

    1998-03-13

    This report describes measurements performed with annular uranium metal castings of different enrichments to investigate the use of {sup 252}Cf-source-driven noise analysis measurements as a means to quantify the amount of special nuclear material (SNM) in the casting. This work in FY 97 was sponsored by the Oak Ridge Y-12 Plant and the DOE Office of Technology Development Programs. Previous measurements and calculational studies have shown that many of the signatures obtained from the source-driven measurement are very sensitive to fissile mass. Measurements were performed to assess the applicability of this method to standard annular uranium metal castings at the Oak Ridge Y-12 plant under verification by the International Atomic Energy Agency (IAEA) using the Nuclear Weapons Identification System (NWIS) processor. Before the measurements with different enrichments, a limited study of source-detector-casting moderator configurations was performed to enhance the correlated information. These configurations consisted of a casting with no reflector and with various thicknesses of polyethylene reflectors up to 10.16 cm in 2.54 cm steps. The polyethylene moderator thickness of 7.62 cm was used for measurements with castings of different enrichments reported here. The sensitivity of the measured parameters to fissile mass was investigated using four castings each with a different enrichment. The high sensitivity of this measurement method to fissile mass and to other material and configurations provides some advantages over existing safeguards methods.

  6. Now-Casting Thunderstorms in the Mediterranean Region using Lightning Data

    NASA Astrophysics Data System (ADS)

    Galanti, Eli; Kohn, Moriah; Price, Colin; Lagouvardos, Kostas; Kotroni, Vassos

    2010-05-01

    Thunderstorms are often the cause of severe and disastrous flash floods. Lightning activity within these storms can be detected and monitored continuously from thousands of kilometers away and can therefore be very useful in improving forecasts and now-casts of severe thunderstorms. An improvement in the now-casting of such storms can assist in reducing damages and saving lives. Using the ZEUS ground-based VLF lightning detection network and the Warning Decision Support System - Integrated Information (WDSS-II) software, we performed now-casting simulations using two years of lightning data over the Mediterranean area. Thousands of thunderstorms were observed and now-casted 30, 60, 90 and 120 minutes ahead. Statistical analysis was then done by calculating the hit, miss and false alarm rates, as well as the POD, FAR and CSI scores in order to determine the success of the now-casting. The results show that the algorithm is overall successful in now-casting the location of the lightning clusters, especially when applied to strong and consistent lightning events (it is these events which also have the strongest connection to flash floods). The probability of detection (POD) values range between 0.46 for 30 minute nowcasts and 0.25 for 120 minute nowcasts. The CSI values are quite similar, but slightly lower. The now-casting has a low false alarm rate, 0.03 for 30 minute nowcasts, which is also beneficial for operational use. This method has been implemented for the use in real time now-casting and is used in the EU FLASH project to seek and track areas of thunderstorm risk according to lightning intensity. The experimental now-casts appear on the project website (www.flashprojects.org/).

  7. Subcritical Measurements Multiple HEU Metal Castings

    SciTech Connect

    Mihalczo, John T; Archer, Daniel E; Wright, Michael C

    2008-01-01

    Experiments with the standard annular highly enriched uranium (HEU) metal castings at Y-12 were performed in which up to 5 castings ({approx}90kg) were assembled in a tightly packed array with minimal spacing between castings. The fission chain multiplication process was initiated by a time tagged {sup 253}Cf spontaneously fissioning neutron source or time and directionally tagged neutrons from a small portable DT neutron generator and the prompt neutron time behavior measured with plastic scintillation detectors sensitive the fast neutron (>1 MeV) and gamma ray without distinction. These experiments were performed to provide data to benchmark methods for the calculation of the prompt neutron time behavior. Previous measurements with a single casting have been reported. This paper presents the experimental results for multiple castings. The prompt time decay was obtained by time coincidence correlation measurements between the detectors and the time tagged neutron source emission (equivalent to randomly pulsed neutron measurements) and between pairs of plastic scintillation detectors (equivalent to a 2-detector Rossi-alpha measurement). These standard HEU storage castings at the Y-12 plant had 5.000-in-OD, 3.500-in-ID, masses between 17,636 and 17,996 g, impurity content of 992 ppm, density of 18.75 g/cm{sup 3} and average enrichment of 93.16 wt % {sup 235}U. The castings were in tight fitting 025-in.-thick, 8.0-in-high stainless steel (SS-304) cylindrical cans for contamination control which were 8.0 in high. One can had an inside diameter of 3.0 in so that the Cf source could be located on the axes of this casting. Four 1 x 1 x 6 in plastic scintillators with the long dimension perpendicular to axes of the castings and adjacent to the outer surface of the casting cans were used. The detectors were enclosed in 1/4.-in.-thick lead shields on four 1 x 6 surfaces and on the 1 x 1 surface. The small surface of the lead shield was adjacent to the steel table. The

  8. Methods for Casting Subterranean Ant Nests

    PubMed Central

    Tschinkel, Walter R.

    2010-01-01

    The study of subterranean ant nests has been impeded by the difficulty of rendering their structures in visible form. Here, several different casting materials are shown to make perfect casts of the underground nests of ants. Each material (dental plaster, paraffin wax, aluminum, zinc) has advantages and limitations, which are discussed. Some of the materials allow the recovery of the ants entombed in the casts, allowing a census of the ants to be connected with features of their nest architecture. The necessary equipment and procedures are described in the hope that more researchers will study this very important aspect of ant natural history. PMID:20673073

  9. Influence of the casting processing route on the corrosion behavior of dental alloys.

    PubMed

    Galo, Rodrigo; Rocha, Luis Augusto; Faria, Adriana Claudia; Silveira, Renata Rodrigues; Ribeiro, Ricardo Faria; de Mattos, Maria da Gloria Chiarello

    2014-12-01

    Casting in the presence of oxygen may result in an improvement of the corrosion performance of most alloys. However, the effect of corrosion on the casting without oxygen for dental materials remains unknown. The aim of this study was to investigate the influence of the casting technique and atmosphere (argon or oxygen) on the corrosion behavior response of six different dental casting alloys. The corrosion behavior was evaluated by electrochemical measurements performed in artificial saliva for the different alloys cast in two different conditions: arc melting in argon and oxygen-gas flame centrifugal casting. A slight decrease in open-circuit potential for most alloys was observed during immersion, meaning that the corrosion tendency of the materials increases due to the contact with the solution. Exceptions were the Co-based alloys prepared by plasma, and the Co-Cr-Mo and Ni-Cr-4Ti alloys processed by oxidized flame, in which an increase in potential was observed. The amount of metallic ions released into the artificial saliva solution during immersion was similar for all specimens. Considering the pitting potential, a parameter of high importance when considering the fluctuating conditions of the oral environment, Co-based alloys show the best performance in comparison with the Ni-based alloys, independent of the processing route. PMID:25491859

  10. Development of a New Ferrous Aluminosilicate Refractory Material for Investment Casting of Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Yuan, Chen; Jones, Sam; Blackburn, Stuart

    2012-12-01

    Investment casting is a time-consuming, labour intensive process, which produces complex, high value-added components for a variety of specialised industries. Current environmental and economic pressures have resulted in a need for the industry to improve current casting quality, reduce manufacturing costs and explore new markets for the process. Alumino-silicate based refractories are commonly used as both filler and stucco materials for ceramic shell production. A new ceramic material, norite, is now being produced based on ferrous aluminosilicate chemistry, having many potential advantages when used for the production of shell molds for casting aluminum alloy. This paper details the results of a direct comparison made between the properties of a ceramic shell system produced with norite refractories and a typical standard refractory shell system commonly used in casting industry. A range of mechanical and physical properties of the systems was measured, and a full-scale industrial casting trial was also carried out. The unique properties of the norite shell system make it a promising alternative for casting aluminum based alloys in the investment foundry.

  11. Basic Casting from A to Z. Student's Instruction Booklet.

    ERIC Educational Resources Information Center

    Zebco, Tulsa, OK.

    A profusely illustrated student instruction booklet contains step-by-step directions and diagrams for learning four basic casting techniques. Separate sections cover basic spin-casting, spinning, bait-casting, and fly-casting. Each section details recommended equipment (reel, rod, line, plug, tackle, lures, leaders, flies), describes specific…

  12. GRINDING ROOM AT SOUTHERN DUCTILE CASTING COMPANY, BESSEMER FOUNDRY SHOWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GRINDING ROOM AT SOUTHERN DUCTILE CASTING COMPANY, BESSEMER FOUNDRY SHOWING WHEELABORATOR THAT IMPALE SHOT AT TUMBLING CASTINGS TO REMOVE EXCESS SURFACE METALS AND SAND; ANNEALING OVENS TO HEAT CERTAIN CASTINGS TO ACHIEVE A DESIRED CHARACTERISTIC; AND GRINDING WHEELS USED TO REMOVE GATES. - Southern Ductile Casting Company, Grinding & Shipping, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  13. Cross-Validation of the Computerized Adaptive Screening Test (CAST).

    ERIC Educational Resources Information Center

    Pliske, Rebecca M.; And Others

    The Computerized Adaptive Screening Test (CAST) was developed to provide an estimate at recruiting stations of prospects' Armed Forces Qualification Test (AFQT) scores. The CAST was designed to replace the paper-and-pencil Enlistment Screening Test (EST). The initial validation study of CAST indicated that CAST predicts AFQT at least as accurately…

  14. Modeling and control of casting and welding processes

    SciTech Connect

    Kou, S.; Mehrabian, R.

    1986-01-01

    This book contains papers divided among the following sections: process monitor and control in welding; plasma processing and refining; strip casting; modelling of welding processes; CAD/CAM in casting; investment and die casting; ingot, continuous and other shape casting; and rapid solidification and microstructural evolution.

  15. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  16. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  17. 49 CFR 192.275 - Cast iron pipe.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Cast iron pipe. 192.275 Section 192.275... Cast iron pipe. (a) Each caulked bell and spigot joint in cast iron pipe must be sealed with mechanical leak clamps. (b) Each mechanical joint in cast iron pipe must have a gasket made of a...

  18. Determination of heat transfer coefficients at metal/chill interface in the casting solidification process

    NASA Astrophysics Data System (ADS)

    Zhang, Liqiang; Li, Luoxing

    2013-08-01

    The present work focuses on the determination of interfacial heat transfer coefficients (IHTCs) between the casting and metal chill during casting solidification. The proposed method is established based on the least-squares technique and sequential function specification method and can be applied to calculate heat fluxes and IHTCs for other alloys. The accuracy and stability of the method has been investigated by using a typical profile of heat fluxes simulating the practical conditions of casting solidification. In the test process, the effects of various calculation parameters in the inverse algorithm are also analyzed. Moreover, numerically calculated and experimental results are compared by applying the determined IHTCs into the forward heat conduction model with the same boundary conditions. The results show that the numerically calculated temperatures are in good agreement with those measured experimentally. This confirms that the proposed method is a feasible and effective tool for determination of the casting-mold IHTCs.

  19. A Review of Mold Flux Development for the Casting of High-Al Steels

    NASA Astrophysics Data System (ADS)

    Wang, Wanlin; Lu, Boxun; Xiao, Dan

    2016-02-01

    Mold flux plays key roles during the continuous casting process of molten steel, which accounts for the quality of final slabs. With the development of advanced high strength steels (AHSS), certain amounts of Al have been added into steels that would introduce severe slag/metal interaction problems during process of continuous casting. The reaction is between Al and SiO2 that is the major component in the mold flux system. Intensive efforts have been conducted to optimize the mold flux and a CaO-Al2O3-based mold flux system has been proposed, which shows the potential to be applied for the casting process of AHSS. The latest developments for this new mold flux system were summarized with the aim to offer technical guidance for the design of new generation mold flux system for the casting of AHSS.

  20. Metallographic characterization of hypoeutectic martensitic white cast irons: Fe-C-Cr system

    SciTech Connect

    Pero-Sanz, J.A.; Plaza, D.; Verdeja, J.I.; Asensio, J.

    1999-07-01

    High wear resistance and low cost are among the most appreciated properties for the non-alloyed white cast irons. Their toughness levels, however, are poor. An attempt to optimize the compromise between abrasive wear resistance and impact toughness could be reached through the use of low-alloy Ni-Hard cast irons satisfying the majority of mining applications in mineral crushing, classification, and transportation. The present work, based on microstructural considerations, points out some of the limitations in the use of Ni-Hard martensitic cast irons, in contrast to the advantages brought about by the use of white cast irons of non-ledeburitic matrix with high chromium content with respect to the wear resistance and toughness level.

  1. The lost-wax casting of icons, utensils, bells, and other items in South India

    NASA Astrophysics Data System (ADS)

    Pillai, R. M.; Pilhii, S. G. K.; Damodaran, A. D.

    2002-10-01

    Indian artisans and craftsmen have long been masters at extracting and shaping metals and alloys, as proven by archaeological finds from the 2nd—3rd millennia B.C. For example, two well-known artifacts, castings of the dancing girl of Mohenjo Daro and the Mother Goddess of Adichanallur, Tamilnadu, depict a high degree of metallurgical knowledge. Those castings were formed by the lost wax process, which later was modified and became known as investment casting. In various parts of India, this age-old casting process is still being practiced, without any major modifications. This paper discusses details of the process used by the Indian artisans of Swamimalai, Tamilnadu, and Mannar, Kerala, South India in shaping copper-base alloys into icons and utensils, bells, and lamps.

  2. [Squatting cast for biomechanical treatment of decentred hip joints].

    PubMed

    Mühlbacher, E; Lick-Schiffer, W; Lojpur, M; Baumgartner, F; Spieß, T; Tschauner, C

    2014-12-01

    The so-called "congenital" luxation of the hip joint is endemic in Central Europe and occurs in about 1% of all newborn infants. By the means of ultrasonographic diagnosis according to the Graf method an early detection instantly after birth has become a good clinical routine in the German-speaking countries. Sonography-based conservative treatment has become the gold standard. The cast in squatting ("human") position is a standard procedure in order to retain the originally decentred or unstable hip joints in the reduced position: 100° flexion and 50° abduction are necessary to fix the hip joint in the reduced position without the risk of avascular necrosis. After the fixation in a squatting-cast, a period of functional bracing in flexed position enhances bony maturation. This two-phase functional conservative treatment can avoid later osteotomies or even early total hip replacement. PMID:25531512

  3. Application of Numerical Optimization to Aluminum Alloy Wheel Casting

    NASA Astrophysics Data System (ADS)

    Duan, J.; Reilly, C.; Maijer, D. M.; Cockcroft, S. L.; Phillion, A. B.

    2015-06-01

    A method of numerically optimizing the cooling conditions in a low- pressure die casting process from the standpoint of maintaining good directional solidification, high cooling rates and reduced cycle times has been developed for the production of aluminumalloy wheels. The method focuses on the optimization of cooling channel timing and utilizes an open source numerical optimization algorithm coupled with an experimentally validated, ABAQUS-based, heat transfer model of the casting process. Key features of the method include: 1) carefully designed constraint functions to ensure directional solidification along the centerlineof the wheel; and 2) carefully formulated objective functions to maximize cooling rate. The method has been implemented on a prototype production die and the results have been tested with plant trial test.

  4. A Ray Casting Accelerated Method of Segmented Regular Volume Data

    NASA Astrophysics Data System (ADS)

    Zhu, Min; Guo, Ming; Wang, Liting; Dai, Yujin

    The size of volume data field which is constructed by large-scale war industry product ICT images is large, and empty voxels in the volume data field occupy little ratio. The effect of existing ray casting accelerated methods is not distinct. In 3D visualization fault diagnosis of large-scale war industry product, only some of the information in the volume data field can help surveyor check out fault inside it. Computational complexity will greatly increase if all volume data is 3D reconstructed. So a new ray casting accelerated method based on segmented volume data is put forward. Segmented information volume data field is built by use of segmented result. Consulting the conformation method of existing hierarchical volume data structures, hierarchical volume data structure on the base of segmented information is constructed. According to the structure, the construction parts defined by user are identified automatically in ray casting. The other parts are regarded as empty voxels, hence the sampling step is adjusted dynamically, the sampling point amount is decreased, and the volume rendering speed is improved. Experimental results finally reveal the high efficiency and good display performance of the proposed method.

  5. Advanced lost foam from casting technology

    SciTech Connect

    Bates, C. E.; Littleton, H. E.; Askeland, D.; Griffin, J.; Miller, B. A.; Sheldon, D. S.

    1996-05-01

    Previous research made significant advances in understanding the Lost Foam Casting (LFC) Process and clearly identified areas where additional research was needed to improve the process and make it more functional in an industrial environment. The current project focused on five areas listed as follows: Task 1: Precision Pattern Production Task 2: Pattern Coating Consistency Task 3: Sand Fill and Compaction Effects Task 4: Pattern Gating Task 5: Mechanical Properties of Castings. This report summarizes the work done under the current contract in all five areas in the period of October 1, 1994 through December 31, 1995. Twenty-eight (28) companies jointly participate in the project. These companies represent a variety of disciplines, including pattern designers, pattern producers, coating manufacturers, plant design companies, compaction equipment manufacturers, casting producers, and casting buyers.

  6. Thermal transport properties of grey cast irons

    SciTech Connect

    Hecht, R.L.; Dinwiddie, R.B.; Porter, W.D.; Wang, Hsin

    1996-10-01

    Thermal diffusivity and thermal conductivity of grey cast iron have been measured as a function of graphite flake morphology, chemical composition, and position in a finished brake rotor. Cast iron samples used for this investigation were cut from ``step block`` castings designed to produce iron with different graphite flake morphologies resulting from different cooling rates. Samples were also machined from prototype alloys and from production brake rotors representing a variation in foundry practice. Thermal diffusivity was measured at room and elevated temperatures via the flash technique. Heat capacity of selected samples was measured with differential scanning calorimetry, and these results were used to calculate the thermal conductivity. Microstructure of the various cast iron samples was quantified by standard metallography and image analysis, and the chemical compositions were determined by optical emission spectroscopy.

  7. Open Cast Mining: An Environmental Issue.

    ERIC Educational Resources Information Center

    McPartland, Michael

    1993-01-01

    Presents a case study in which students investigate the environmental issue of open cast coal mining. Students examine the issue from different perspectives; interpret the available evidence; draw appropriate conclusions; and evaluate such conclusions. (MDH)

  8. Vacuum casting of thick polymeric films

    NASA Technical Reports Server (NTRS)

    Cuddihy, E. F.; Moacanin, J.

    1979-01-01

    Bubble formation and layering, which often plague vacuum-evaporated films, are prevented by properly regulating process parameters. Vacuum casting may be applicable to forming thick films of other polymer/solvent solutions.

  9. Casting uniform ceramics with direct coagulation

    SciTech Connect

    Graule, T.J.; Baader, F.H.; Gauckler, L.J.

    1995-06-01

    Today complex-shaped ceramic parts are mass fabricated by many different methods, two of which are slip casting and injection molding. The selection of the appropriate technique is governed by the geometric shape, the number of pieces to be manufactured, and the chemistry of the ceramic. Both slip casting and injection molding introduce imperfections in the green part, which lead to inhomogeneous microstructures in the sintered parts. A new fabrication method, direct coagulation casting (DCC), may be suitable for the mass production of complex ceramic parts with high strength and reliability. In DCC, an aqueous suspension is coagulated by a change in pH or an increase in ionic strength after casting, producing a rigid green body. The use of DCC can avoid most of the limitations of conventional shaping techniques, and it can be applied to a large variety of ceramic powders, sols, and polymers, alone or in combination.

  10. Effect of casting methods on castability of pure titanium.

    PubMed

    Takahashi, J; Zhang, J Z; Okazaki, M

    1993-12-01

    Two types of patterns were tested for castability: 1) polyester mesh pattern (20mm x 22mm with 100 open squares) and 2) 20mm x 20mm wax plates 1.0 and 1.5 mm in thickness. These materials were invested using a pre-arranged commercial phosphate-bonded investment for titanium. Three different types of casting machines were selected: 1) a pressure-type casting machine with separate melting and casting chambers, 2) a pressure-type casting machine with one chamber and 3) a centrifugal-type casting machine at 3000 rpm. Pure titanium (> 99.5%) was cast into the molds at a mold temperature of 100 degrees C. The castability of mesh pattern was evaluated in terms of the number of cast segment, and the cast plate was evaluated using X-ray transparent images by a digital imaging technique. The centrifugal casting method showed the best castability among these three casting methods. PMID:8004920

  11. WinMod: An expert advisor for investment casting

    SciTech Connect

    Bivens, H.P.; Williamson, G.A. Jr.; Luger, G.F.; Erdmann, R.G.; Maguire, M.C.; Baldwin, M.D.; Anderson, D.J.

    1998-04-01

    Investment casting is an important method for fabricating a variety of high quality components in mechanical systems. Cast components, unfortunately, have a large design and gate/runner build time associated with their fabrication. In addition, casting engineers often require many years of actual experience in order to consistently pour high quality castings. Since 1989, Sandia National Laboratories has been investigating casting technology and software that will reduce the time overhead involved in producing quality casts. Several companies in the casting industry have teamed up with Sandia to form the FASTCAST Consortium. One result of this research and the formation of the FASTCAST consortium is the creation of the WinMod software, an expert casting advisor that supports the decision making process of the casting engineer through visualization and advice to help eliminate possible casting defects.

  12. Embedding Optical Fibers In Cast Metal Parts

    NASA Technical Reports Server (NTRS)

    Gibler, William N.; Atkins, Robert A.; Lee, Chung E.; Taylor, Henry F.

    1995-01-01

    Use of metal strain reliefs eliminates breakage of fibers during casting process. Technique for embedding fused silica optical fibers in cast metal parts devised. Optical fiber embedded in flange, fitting, or wall of vacuum or pressure chamber, to provide hermetically sealed feedthrough for optical transmission of measurement or control signals. Another example, optical-fiber temperature sensor embedded in metal structural component to measure strain or temperature inside component.

  13. Computed Tomography For Internal Inspection Of Castings

    NASA Technical Reports Server (NTRS)

    Hanna, Timothy L.

    1995-01-01

    Computed tomography used to detect internal flaws in metal castings before machining and otherwise processing them into finished parts. Saves time and money otherwise wasted on machining and other processing of castings eventually rejected because of internal defects. Knowledge of internal defects gained by use of computed tomography also provides guidance for changes in foundry techniques, procedures, and equipment to minimize defects and reduce costs.

  14. Arc Casting Intermetallic Alloy (Materials Preparation Center)

    SciTech Connect

    2010-01-01

    Arc casting of intermetallic (La-Ni-Sn) AB5 alloy used for metal hydride hydrogen storage. Upon solidification the Sn is partially rejected and increases in concentration in the remaining liquid. Upon completing solidification there is a great deal of internal stress in the ingot. As the ingot cools further the stress is relieved. This material was cast at the Ames Laboratorys Materials Preparation Center http://www.mpc.ameslab.gov

  15. Combination Of Investment And Centrifugal Casting

    NASA Technical Reports Server (NTRS)

    Creeger, Gordon A.

    1994-01-01

    Modifications, including incorporation of centrifugal casting, made in investment-casting process reducing scrap rate. Used to make first- and second-stage high-pressure-fuel-turbopump nozzles, containing vanes with thin trailing edges and other thin sections. Investment mold spun for short time while being filled, and stopped before solidification occurs. Centrifugal force drives molten metal into thin trailing edges, ensuring they are filled. With improved filling, preheat and pour temperatures reduced and solidification hastened so less hot tearing.

  16. Apollo 14 composite casting demonstration

    NASA Technical Reports Server (NTRS)

    1971-01-01

    This program assisted in the design and implementation of the composite casting demonstration for the Apollo 14 mission. Both flight and control samples were evaluated. Some conclusions resulting from a comparison of the flight and control samples were: (1) Solidification in neither the flight nor control samples was truly directional. (2) Apparent intermittent contact of the melt with the container in the flight samples led to unusual nucleation and growth structures. (3) There was greater uniformity, on a macro scale, of both pores and structural features in the flight sample; presumably the result of the reduced gravity conditions. (4) It seems quite feasible to produce enhanced dispersions of gases and dense phases in a melt which is solidified in reduced gravity. (5) A two-stage heating/cooling cycle may help directional solidification. (6) Sample materials should be selected from materials in which the dispersant fully wets the matrix material. (7) Experiments should be conducted in two modes: (1) where the melt is in good thermal contact with the container, and (2) where the melt is in a free-float condition.

  17. Reinforcement of Aluminum Castings with Dissimilar Metals

    SciTech Connect

    Han, Q

    2004-01-07

    The project ''Reinforcement of Aluminum Casting with Dissimilar Metal'' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Cummins Inc. This project, technologies have been developed to reinforce aluminum castings with steel insert. Defect-free bond between the steel insert and the aluminum casting has been consistently obtained. The push-out experiment indicated that the bond strength is higher than that of the Al-Fin method. Two patents have been granted to the project team that is comprised of Cummins Inc. and ORNL. This report contains four sections: the coating of the steel pins, the cast-in method, microstructure characterization, and the bond strength. The section of the coating of the steel pins contains coating material selection, electro-plating technique for plating Cu and Ni on steel, and diffusion bonding of the coatings to the steel. The section of cast-in method deals with factors that affecting the quality of the metallurgical bond between the coated steel and the aluminum castings. The results of microstructure characteristics of the bonding are presented in the microstructure characterization section. A push-out experiment and the results obtained using this method is described in the section of bond strength/mechanical property.

  18. The effect of upper limb casting on gait pattern.

    PubMed

    Dreyfuss, Daniel; Elbaz, Avi; Mor, Amit; Segal, Ganit; Calif, Edward

    2016-06-01

    Casting of the arm may interfere with normal walking patterns because of additional load of the cast or prevention of arm swing. This study aimed to determine the effect of applying various casts on temporospatial walking parameters, including gait velocity and cadence, step length, and single limb support. A computerized gait system was used to assess these variables for 23 healthy individuals in four walking modes: normal walking, with a cast above the elbow and a sling, and with a cast below the elbow, with and without a sling. Thirteen participants had their dominant hand casted and 10 had their nondominant hand casted. On average, casted participants took significantly smaller steps with the leg on the casted side and spent less time supported on the casted side. The least changes were noted with the arm in a cast below the elbow and no sling, and the greatest changes were noted with the arm in a cast above the elbow and in a sling. This difference was heightened when the dominant hand was casted and lessened when the nondominant hand was casted. No differences were found in walking velocity or cadence between the walking modes. Casting of the upper limb has significant effects on gait, which should be taken into consideration, especially in individuals with previous gait abnormalities. PMID:26855024

  19. Ductile and Compacted Graphite Iron Casting Skin -- Evaluation, Effect on Fatigue Strength and Elimination

    NASA Astrophysics Data System (ADS)

    Boonmee, Sarum

    Compacted graphite (CG) iron features a good combination of tensile strength, impact resistance, thermal conductivity and damping capacity. This combination makes CG iron a material of choice for various applications, especially for the automobile industry. The mechanical properties of CG iron listed in the standards (i.e. ASTM) are for machined specimens. However, since most iron castings retain the original casting surface (a.k.a. casting skin), the actual performance of the part could be significantly different from that of the machined specimens. Recent studies have shown the negative effect of the casting skin, but little quantification of its effect on mechanical properties is available. Further, the understanding of its mechanism of formation is at best incomplete. In this research, the effect of the casting skin on mechanical properties in CG and ductile irons (DI) is explored. The differences in tensile and fatigue properties between as-cast and machined samples were quantified and correlated to the casting skin features. It was found that the presence of the casting skin was accountable for 9% reduction of tensile strength and up to 32% reduction of fatigue strength (for CG iron with 40% nodularity). Several mechanisms of the casting skin formation are proposed in this research. The formation of ferritic and pearlitic rims is explained by decarburizing/carburizing reactions at the mold/metal interface. Mg depletion and solidification kinetics effect were identified as the formation mechanisms of the graphite degradation. A 2-D thermal diffusion model was formulated based on Mg depletion theory. The model can be used to predict the casting skin thickness when Mg depletion is the dominant mechanism. Furthermore, using the asymmetric Fe-Gr phase diagram, some instances of casting skin formation were explained based on solidification kinetics theory. The experimental microstructural evidence and the theoretical progress were conducive to the development of

  20. Modeling the Effects of Strand Surface Bulging and Mechanical Softreduction on the Macrosegregation Formation in Steel Continuous Casting

    NASA Astrophysics Data System (ADS)

    Domitner, Josef; Wu, Menghuai; Kharicha, Abdellah; Ludwig, Andreas; Kaufmann, Bernhard; Reiter, Jürgen; Schaden, Thomas

    2013-10-01

    Positive centerline macrosegregation is an undesired casting defect that frequently occurs in the continuous casting process of steel strands. Mechanical softreduction (MSR) is a generally applied technology to avoid this casting defect in steel production. In the current paper, the mechanism of MSR is numerically examined. Therefore, two 25-m long horizontal continuous casting strand geometries of industrial scale are modeled. Both of these strand geometries have periodically bulged surfaces, but only one of them considers the cross-section reduction due to a certain MSR configuration. The macrosegregation formation inside of these strands with and without MSR is studied for a binary Fe-C-alloy based on an Eulerian multiphase model. Comparing the macrosegregation patterns obtained for different casting speed definitions allows investigating the fundamental influence of feeding, bulging and MSR mechanisms on the formation of centerline macrosegregation.