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Sample records for pre-strained 304l stainless

  1. Texture and Yield Stress of Pre-Strained 304L Stainless Steel

    SciTech Connect

    Bennett, K.; Von Dreele, B.; Gray, G.T. III; Chen, S.R.

    1997-06-23

    The evolution of texture and yield stress in 304L stainless steel is investigated as a function of deformation to large plastic strains. Steel bars quasi-statically upset forged at a strain rate of 0.001s{sup -1} to true strains of 0, 0.5, 1.0 and 1.8 were found to acquire their texture ({approximately}3.0 m.r.d.) in the first 0.5 strain with (110) poles highly aligned parallel to the compression direction independent of whether the pre-forged starting material was in a cold worked or annealed (1050 C for 1 hour) condition. The same bars, when strained at room temperature show an incremental yield with pre-strain regardless of strain rate (10{sup -1} or 10{sup -3}s{sup -1}) or thermal history, though annealed bars yield at slightly lower stresses. At 77 K and strain rate 10{sup -3}s{sup -1}, the annealed 304L exhibits more pronounced strain-hardening behavior than the 304L forged in a cold-worked condition.

  2. Texture and yield stress of pre-strained 304L stainless steel

    SciTech Connect

    Bennett, K.; Dreele, R.B. von; Gray, G.T. III; Chen, S.R.

    1998-08-01

    The evolution of texture and yield stress in 304L stainless steel is investigated as a function of deformation to large plastic strains. Steel bars quasi-statically upset forged at a strain rate of 0.001 s{sup {minus}1} to true strains of 0, 0.5, 1.0 and 1.8 were found to acquire their texture ({approximately}3.0 m.r.d.) in the first 0.5 strain with (110) poles highly aligned parallel to the compression direction independent of whether the pre-forged starting material was in a cold worked or annealed (1,050 C for 1 hour) condition. The same bars, when strained at room temperature show an incremental yield with pre-strain regardless of strain rate (10{sup {minus}1} or 10{sup {minus}3}s{sup {minus}1}) or thermal history, though annealed bars yield at slightly lower stresses. At 77 K and strain rate 10{sup {minus}3}s{sup {minus}1}, the annealed 304L exhibits more pronounced strain-hardening behavior than the 304L forged in a cold-worked condition.

  3. 304L stainless steel resistance to cesium chloride

    SciTech Connect

    Graves, C.E.

    1998-08-27

    B and W Hanford Company have two Oak Ridge National Laboratory (ORNL) Type 4 canisters filled with cesium chloride (CsCl) originally produced at WESF (Waste Encapsulation and Storage Facility). These canisters are constructed of 304L stainless steel per drawing ORNL 970-294. Instead of removing the CsCl from the Type 4 canisters and repacking into an Inner Capsule, it is intended (for ALARA, schedule and cost purposes) that the Type 4 canisters be decontaminated (scrubbed) and placed [whole] inside a Type ``W`` overpack. The overpack is constructed from 316L stainless steel. Several tests have been run by Pacific Northwest National Laboratory (PNNL) over the. years documenting the corrosion compatibility of 316L SS with CsCl (Bryan 1989 and Fullam 1972). However, no information for 304L SS compatibility is readily available. This document estimates the corrosion resistance of 304L stainless steel in a WESF CsCl environment as it compares with that of 316L stainless steel.

  4. Characterizing pre-polished Type 304L stainless steel

    SciTech Connect

    Hsu, R.H.; Summer, M.E.; Rankin, W.N.

    1994-10-01

    Prepolished Type 304L stainless steel surfaces are being specified for replacement of some equipment in the 221-H Canyon Building at the Savannah River Site. A prepolished stainless steel surface picks up less contamination than a hot-rolled and pickled surface and is easier to decontaminate; therefore, less waste is generated. Surface-characterization techniques and specification for a prepolished surface were developed to ensure that prepolished items being obtained were properly electropolished. The use of this technology has resulted in obtaining prepolished items with an improved surface finish.

  5. Microstructures of laser deposited 304L austenitic stainless steel

    SciTech Connect

    BROOKS,JOHN A.; HEADLEY,THOMAS J.; ROBINO,CHARLES V.

    2000-05-22

    Laser deposits fabricated from two different compositions of 304L stainless steel powder were characterized to determine the nature of the solidification and solid state transformations. One of the goals of this work was to determine to what extent novel microstructure consisting of single-phase austenite could be achieved with the thermal conditions of the LENS [Laser Engineered Net Shape] process. Although ferrite-free deposits were not obtained, structures with very low ferrite content were achieved. It appeared that, with slight changes in alloy composition, this goal could be met via two different solidification and transformation mechanisms.

  6. Abnormal grain growth in AISI 304L stainless steel

    SciTech Connect

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2014-11-15

    The microstructural evolution during abnormal grain growth (secondary recrystallization) in 304L stainless steel was studied in a wide range of annealing temperatures and times. At relatively low temperatures, the grain growth mode was identified as normal. However, at homologous temperatures between 0.65 (850 °C) and 0.7 (900 °C), the observed transition in grain growth mode from normal to abnormal, which was also evident from the bimodality in grain size distribution histograms, was detected to be caused by the dissolution/coarsening of carbides. The microstructural features such as dispersed carbides were characterized by optical metallography, X-ray diffraction, scanning electron microscopy, energy dispersive X-ray analysis, and microhardness. Continued annealing to a long time led to the completion of secondary recrystallization and the subsequent reappearance of normal growth mode. Another instance of abnormal grain growth was observed at homologous temperatures higher than 0.8, which may be attributed to the grain boundary faceting/defaceting phenomenon. It was also found that when the size of abnormal grains reached a critical value, their size will not change too much and the grain growth behavior becomes practically stagnant. - Highlights: • Abnormal grain growth (secondary recrystallization) in AISI 304L stainless steel • Exaggerated grain growth due to dissolution/coarsening of carbides • The enrichment of carbide particles by titanium • Abnormal grain growth due to grain boundary faceting at very high temperatures • The stagnancy of abnormal grain growth by annealing beyond a critical time.

  7. Weld solidification cracking in 304 to 304L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Martinez, Raymond J; Johnson, Matthew Q

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  8. Microbiological influenced corrosion resistance characteristics of a 304L-Cu stainless steel against Escherichia coli.

    PubMed

    Nan, Li; Xu, Dake; Gu, Tingyue; Song, Xiu; Yang, Ke

    2015-03-01

    Cu-bearing antibacterial stainless steels have been gaining popularity in recent years due to their strong antibacterial performances. However, only a few studies were reported for their actual performances against microbiologically influenced corrosion (MIC). In this study, electrochemical methods and surface analytical techniques were applied to study the MIC resistance characteristics of a 304L-Cu stainless steel (SS) against Escherichia coli in comparison with 304L SS as control. Corrosion tests for specimens after a 21-day exposure to a Luria-Bertani (LB) culture medium with E. coli demonstrated that the 304L-Cu SS considerably reduced the maximum MIC pit depth and the specific weight loss compared with 304L SS (8.3μm and 0.2mg/cm(2) vs. 13.4μm and 0.6mg/cm(2)). Potentiodynamic polarization tests showed that the corrosion current density of the 304L-Cu SS was as much as 4 times lower than that of the 304L SS, indicating that the 304L-Cu SS is a better choice for applications in MIC-prone environments. PMID:25579918

  9. HYDROGEN-ASSISTED FRACTURE IN FORGED TYPE 304L AUSTENITIC STAINLESS STEEL

    SciTech Connect

    Switzner, Nathan; Neidt, Ted; Hollenbeck, John; Knutson, J.; Everhart, Wes; Hanlin, R.; Bergen, R.; Balch, D. K.

    2012-09-06

    Austenitic stainless steels generally have good resistance to hydrogen-assisted fracture; however, structural designs for high-pressure gaseous hydrogen are constrained by the low strength of this class of material. Forging is used to increase the low strength of austenitic stainless steels, thus improving the efficiency of structural designs. Hydrogen-assisted racture, however, depends on microstructural details associated with manufacturing. In this study, hydrogen-assisted fracture of forged type 304L austenitic stainless steel is investigated. Microstructural variation in multi-step forged 304L was achieved by forging at different rates and temperatures, and by process annealing. High internal hydrogen content in forged type 304L austenitic stainless steel is achieved by thermal precharging in gaseous hydrogen and results in as much as 50% reduction of tensile ductility.

  10. Dynamic Strength of 304L stainless steel under impact

    NASA Astrophysics Data System (ADS)

    Werdiger, Meir; Bakshi, Lior; Glam, Benny; Pistinner, Shlomi

    2011-06-01

    We use the Asay self consistent technique to analyze the effects of pressure hardening and strain hardening on SS304L. Previously unloading experiment has been used to infer the strength of this material at high pressure, and recently the Johnson-Cook (JC) model has been calibrated at low strain rate. Release and reshock experiments with impact velocity range of 300-1700 m/s were preformed. We used VISAR to extract the particle velocity of the SS304L- LiF window interface. The velocity profile compared to hydrodynamic simulation using JC model. Our unloading experiments have clearly demonstrate that the material yield but does not fail. Thus infer substantial effect of pressure hardening.

  11. Texture evolution of warm-rolled and annealed 304L and 316L austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Lindell, D.

    2015-04-01

    The brass-to-copper rolling texture transition is observed during warm rolling austenitic stainless steels. In the current paper austenitic stainless steels 304L and 316L have been subjected to warm rolling at 700°C to 90% reduction. The evolution of microstructure and texture during subsequent annealing has been studied using dilatometry and electron backscatter diffraction. Recrystallisation texture for 304L was primarily cube with some retained rolling texture while 316L only had retained rolling texture. The different behaviour between the two steels is believed to originate from differences in molybdenum content.

  12. Weldability of tritium-charged 304L stainless steel

    SciTech Connect

    Kanne, W R; Angerman, C L; Eberhard, B J

    1987-02-01

    Attempts to repair the wall of C-Reactor Tank at the Savannah River Plant were halted when Gas Tungsten Arc (GTA) welds joining patches to the wall developed toe cracks in the heat affected zone (HAZ). The cause of the toe cracks was investigated by welding on 304L samples that were tritium charged and aged to produce helium. Helium embrittlement was shown to be the likely cause of weld toe cracking in C-Reactor Tank. GTA welds made on helium impregnated 304L produced toe cracks identical to those that caused leaking patches during C-Reactor Tank repair. Heating of a sample to remove deuterium and tritium without removing helium did not reduce cracking susceptibility. Low heat input and spot GTA welds also produced cracks, indicating possible problems using these techniques for reactor repair. However, cracks were not produced by solid state resistance welds, or by a very low heat GTA pass that did not produce melting. This indicates that non-melting or low tensile stress techniques could be used for repair.

  13. Surface working of 304L stainless steel: Impact on microstructure, electrochemical behavior and SCC resistance

    SciTech Connect

    Acharyya, S.G.; Khandelwal, A.; Kain, V.; Kumar, A.; Samajdar, I.

    2012-10-15

    The effect of surface working operations on the microstructure, electrochemical behavior and stress corrosion cracking resistance of 304L stainless steel (SS) was investigated in this study. The material was subjected to (a) solution annealing (b) machining and (c) grinding operations. Microstructural characterization was done using stereo microscopy and electron back scattered diffraction (EBSD) technique. The electrochemical nature of the surfaces in machined, ground and solution annealed condition were studied using potentiodynamic polarization and scanning electrochemical microscopy (SECM) in borate buffer solution. The stress corrosion cracking resistance of 304L SS in different conditions was studied by exposing the samples to boiling MgCl{sub 2} environment. Results revealed that the heavy plastic deformation and residual stresses present near the surface due to machining and grinding operations make 304L SS electrochemically more active and susceptible to stress corrosion cracking. Ground sample showed highest magnitude of current density in the passive potential range followed by machined and solution annealed 304L SS. Micro-electrochemical studies established that surface working promotes localized corrosion along the surface asperities which could lead to crack initiation. - Highlights: Black-Right-Pointing-Pointer Machining/grinding produce extensive grain fragmentation near the surface of 304L SS. Black-Right-Pointing-Pointer Machining/grinding result in martensitic transformation near the surface of 304L SS. Black-Right-Pointing-Pointer Machining/grinding drastically reduce the SCC resistance of 304L SS in chloride. Black-Right-Pointing-Pointer Machining/grinding make the surface of 304L SS electrochemically much more active. Black-Right-Pointing-Pointer SECM study reveal that preferential dissolution takes place along surface asperities.

  14. Characterization of the deformation and annealing of 304L stainless steel. Final report

    SciTech Connect

    Smith, W.H.

    1994-08-01

    Stainless steel, type 304L, was deformed at room temperature using the two processes of semi-piercing and cold-rolling and then annealed at various temperatures and times. The three metallurgical areas of work hardening, age hardening, and anneal softening were observed and characterized using metallography techniques of macrohardness, optical and transmission electron microscopy, and X-ray diffraction.

  15. Experiments for calibration and validation of plasticity and failure material modeling: 304L stainless steel.

    SciTech Connect

    Lee, Kenneth L.; Korellis, John S.; McFadden, Sam X.

    2006-01-01

    Experimental data for material plasticity and failure model calibration and validation were obtained from 304L stainless steel. Model calibration data were taken from smooth tension, notched tension, and compression tests. Model validation data were provided from experiments using thin-walled tube specimens subjected to path dependent combinations of internal pressure, extension, and torsion.

  16. Mitigation of Stress Corrosion Cracking Susceptibility of Machined 304L Stainless Steel Through Laser Peening

    NASA Astrophysics Data System (ADS)

    Sundar, R.; Ganesh, P.; Kumar, B. Sunil; Gupta, R. K.; Nagpure, D. C.; Kaul, R.; Ranganathan, K.; Bindra, K. S.; Kain, V.; Oak, S. M.; Singh, Bijendra

    2016-07-01

    The paper describes an experimental study aimed at suppressing stress corrosion cracking susceptibility of machined 304L stainless steel specimens through laser shock peening. The study also evaluates a new approach of oblique laser shock peening to suppress stress corrosion cracking susceptibility of internal surface of type 304L stainless steel tube. The results of the study, performed with an indigenously developed 2.5 J/7 ns Nd:YAG laser, demonstrated that laser shock peening effectively suppresses chloride stress corrosion cracking susceptibility of machined surface of type 304L stainless steel. In the investigated range of incident laser power density (3.2-6.4 GW/cm2), machined specimens peened with power density of 4.5 and 6.4 GW/cm2 displayed lower stress corrosion cracking susceptibility considerably than those treated with 3.2 and 3.6 GW/cm2 in boiling magnesium chloride test. Oblique laser shock peening, performed on machined internal surface of a type 304L stainless steel tube (OD = 111 mm; ID = 101 mm), was successful in introducing residual compressive surface stresses which brought about significant suppression of its stress corrosion cracking susceptibility. The technique of oblique laser shock peening, in spite of its inherent limitations on the length of peened region being limited by tube internal diameter and the need for access from both the sides, presents a simplified approach for peening internal surface of small tubular components.

  17. Corrosion testing of Type 304L stainless steel for waste tank applications

    SciTech Connect

    Wiersma, B.J.; Mickalonis, J.I.

    1991-12-31

    AISI Type 304L stainless steel will be the material of construction for hazardous waste storage tanks. The corrosion behavior of 304L was characterized in simulated waste solutions using potentiodynamic polarization, electrochemical impedance spectroscopy and long term immersion tests. The results were correlated to assess the use of corrosion characteristics determined by electrochemical techniques for predicting long term corrosion behavior. The corrosion behaviors of Type A537 carbon steel and Incoloy 825 were also evaluated. A good correlation was found between the results from the electrochemical techniques and the immersion tests.

  18. Corrosion testing of Type 304L stainless steel for waste tank applications

    SciTech Connect

    Wiersma, B.J.; Mickalonis, J.I.

    1991-01-01

    AISI Type 304L stainless steel will be the material of construction for hazardous waste storage tanks. The corrosion behavior of 304L was characterized in simulated waste solutions using potentiodynamic polarization, electrochemical impedance spectroscopy and long term immersion tests. The results were correlated to assess the use of corrosion characteristics determined by electrochemical techniques for predicting long term corrosion behavior. The corrosion behaviors of Type A537 carbon steel and Incoloy 825 were also evaluated. A good correlation was found between the results from the electrochemical techniques and the immersion tests.

  19. Stress corrosion cracking of type 304L stainless steel core shroud welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Sanecki, J. E.; Zaluzec, N. J.; Yu, M. S.; Yang, T. T.

    1999-10-26

    Microstructural analyses by advanced metallographic techniques were conducted on mockup welds and a cracked BWR core shroud weld fabricated from Type 304L stainless steel. heat-affected zones of the shroud weld and mockup shielded-metal-arc welds were free of grain-boundary carbide, martensite, delta ferrite, or Cr depletion near grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the welds were significantly contaminated by fluorine and oxygen which migrate to grain boundaries. Significant oxygen contamination promotes fluorine contamination and suppresses classical thermal sensitization, even in Type 304 steels. Results of slow-strain-rate tensile tests indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of Type 304L stainless steel core shroud welds.

  20. TESTING OF 304L STAINLESS STEEL IN NITRIC ACID ENVIRONMENTS WITH FLUORIDES AND CHLORIDES

    SciTech Connect

    Mickalonis, J.

    2010-10-04

    Impure radioactive material processed in nitric acid solutions resulted in the presence of chlorides in a dissolver fabricated from 304L stainless steel. An experimental program was conducted to study the effects of chloride in nitric acid/fluoride solutions on the corrosion of 304L stainless steel. The test variables included temperature (80, 95, and 110 C) and the concentrations of nitric acid (6, 12, and 14 M), fluoride (0.01, 0.1, and 0.2 M) and chloride (100, 350, 1000, and 2000 ppm). The impact of welding was also investigated. Results showed that the chloride concentration alone was not a dominant variable affecting the corrosion, but rather the interaction of chloride with fluoride significantly affected corrosion.

  1. Temperature effects on the mechanical properties of annealed and HERF 304L stainless steel.

    SciTech Connect

    Antoun, Bonnie R.

    2004-11-01

    The effect of temperature on the tensile properties of annealed 304L stainless steel and HERF 304L stainless steel forgings was determined by completing experiments over the moderate range of -40 F to 160 F. Temperature effects were more significant in the annealed material than the HERF material. The tensile yield strength of the annealed material at -40 F averaged twenty two percent above the room temperature value and at 160 F averaged thirteen percent below. The tensile yield strength for the three different geometry HERF forgings at -40 F and 160 F changed less than ten percent from room temperature. The ultimate tensile strength was more temperature dependent than the yield strength. The annealed material averaged thirty six percent above and fourteen percent below the room temperature ultimate strength at -40 F and 160 F, respectively. The HERF forgings exhibited similar, slightly lower changes in ultimate strength with temperature. For completeness and illustrative purposes, the stress-strain curves are included for each of the tensile experiments conducted. The results of this study prompted a continuation study to determine tensile property changes of welded 304L stainless steel material with temperature, documented separately.

  2. Comparison of Stress Corrosion Cracking Susceptibility of Laser Machined and Milled 304 L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gupta, R. K.; Kumar, Aniruddha; Nagpure, D. C.; Rai, S. K.; Singh, M. K.; Khooha, Ajay; Singh, A. K.; Singh, Amrendra; Tiwari, M. K.; Ganesh, P.; Kaul, R.; Singh, B.

    2016-07-01

    Machining of austenitic stainless steel components is known to introduce significant enhancement in their susceptibility to stress corrosion cracking. The paper compares stress corrosion cracking susceptibility of laser machined 304 L stainless steel specimens with conventionally milled counterpart in chloride environment. With respect to conventionally milled specimens, laser machined specimens displayed more than 12 times longer crack initiation time in accelerated stress corrosion cracking test in boiling magnesium chloride as per ASTM G36. Reduced stress corrosion cracking susceptibility of laser machined surface is attributed to its predominantly ferritic duplex microstructure in which anodic ferrite phase was under compressive stress with respect to cathodic austenite.

  3. Type 304L stainless steel surface microstructure: Performance in hydride storage and acid cleaning

    SciTech Connect

    Clark, E.A.

    1994-07-01

    The performance of stainless steel as the container in hydride storage bed systems has been evaluated, primarily using scanning electron microscopy. No adverse reaction between Type 304L stainless steel and either LaNi{sub 5{minus}x},Al{sub x}, or palladium supported on Kieselguhr granules (silica) during exposure in hydrogen was found in examination of retired prototype storage bed containers and special compatibility test samples. Intergranular surface ditching, observed on many of the stainless steel surfaces examined, was shown to result from air annealing and acid cleaning of stainless steel during normal fabrication. The ditched air annealed and acid cleaned stainless steel samples were more resistant to subsequent acid attack than vacuum annealed or polished samples without ditches.

  4. Tritium permeation through characterized films on Type 304L stainless steel

    SciTech Connect

    Kallas, A.J.; Rising, T.L.; Childs, E.L.; Thomas, R.L.

    1987-07-24

    Rocky Flats is looking for an optimum method for surface treating 304L stainless steel to increase its resistance to tritium permeation. Selected surface treatments were applied to 304L samples. One set of samples was shipped to the Rockwell Corporate Science Center for alternate characterization analysis. Another set was sent to Los Alamos National Laboratory for tritium exposure and ion beam spectrographic analysis. The Science Center performed the following analyses: ellipsometry, contact potential, photoelectron emission, surface energy, surface activation, cathodic polarization, electrochemical impedance, and open-circuit potential. Excellent correlation was found between type of treatment and surface activation and electrochemical impedance. Results of the Science Center tests correlated well with actual tritium permeation measurements made at Los Alamos. 8 refs., 8 figs., 1 tab.

  5. Comparison of SCC Behavior of 304L Stainless Steels With and Without Boron Addition in Acidic Chloride Environment

    NASA Astrophysics Data System (ADS)

    Sivai Bharasi, N.; Pujar, M. G.; Nirmal, S.; Mallika, C.; Kamachi Mudali, U.; Angelo, P. C.

    2016-07-01

    The stress corrosion cracking (SCC) behavior of 304L B4 grade borated stainless steel (SS) as well as 304L SS was investigated by constant load and slow strain rate testing (SSRT) techniques. The microstructure, pitting, and SCC behavior of borated SS in the as-received, sensitized, and solution-annealed conditions were analyzed. Potentiodynamic anodic polarization and double loop electrochemical potentiokinetic reactivation (DLEPR) experiments were carried out to find out pitting corrosion resistance and degree of sensitization (DOS). The number of boride particles (composed of Cr, Fe, and B) were highest for the specimen solution annealed at 1423 K/2 h. Solution-annealing treatment at 1423 K/4 h was found to be beneficial in improving the corrosion resistance of borated 304L SS. Although the borated 304L SS exhibited a higher DOS, it showed improved pitting corrosion resistance compared to 304L SS. Constant load experiments revealed the time to failure to be the highest for the specimen solution annealed at 1423 K/4 h. SCC susceptibility index (Iscc) values obtained from SSRT tests were lower for solution-annealed borated 304L SS compared to the as-received and sensitized conditions. The improved SCC resistance of borated 304L SS was attributed not only to the solution-annealing treatment but also the higher stacking fault energy (SFE) value compared to 304L SS.

  6. Comparison of SCC Behavior of 304L Stainless Steels With and Without Boron Addition in Acidic Chloride Environment

    NASA Astrophysics Data System (ADS)

    Sivai Bharasi, N.; Pujar, M. G.; Nirmal, S.; Mallika, C.; Kamachi Mudali, U.; Angelo, P. C.

    2016-05-01

    The stress corrosion cracking (SCC) behavior of 304L B4 grade borated stainless steel (SS) as well as 304L SS was investigated by constant load and slow strain rate testing (SSRT) techniques. The microstructure, pitting, and SCC behavior of borated SS in the as-received, sensitized, and solution-annealed conditions were analyzed. Potentiodynamic anodic polarization and double loop electrochemical potentiokinetic reactivation (DLEPR) experiments were carried out to find out pitting corrosion resistance and degree of sensitization (DOS). The number of boride particles (composed of Cr, Fe, and B) were highest for the specimen solution annealed at 1423 K/2 h. Solution-annealing treatment at 1423 K/4 h was found to be beneficial in improving the corrosion resistance of borated 304L SS. Although the borated 304L SS exhibited a higher DOS, it showed improved pitting corrosion resistance compared to 304L SS. Constant load experiments revealed the time to failure to be the highest for the specimen solution annealed at 1423 K/4 h. SCC susceptibility index (Iscc) values obtained from SSRT tests were lower for solution-annealed borated 304L SS compared to the as-received and sensitized conditions. The improved SCC resistance of borated 304L SS was attributed not only to the solution-annealing treatment but also the higher stacking fault energy (SFE) value compared to 304L SS.

  7. Comparative Shock Response of Additively Manufactured Versus Conventionally Wrought 304L Stainless Steel*

    NASA Astrophysics Data System (ADS)

    Wise, J. L.; Adams, D. P.; Nishida, E. E.; Song, B.; Maguire, M. C.; Carroll, J.; Reedlunn, B.; Bishop, J. E.

    2015-06-01

    Gas-gun experiments have probed the compression and release behavior of impact-loaded 304L stainless steel specimens machined from additively manufactured (AM) blocks as well as baseline ingot-derived bar stock. The AM technology allows direct fabrication of metal parts. For the present study, a velocity interferometer (VISAR) measured the time-resolved motion of samples subjected to one-dimensional (i.e., uniaxial strain) shock compression to peak stresses ranging from 0.2 to 7.5 GPa. The acquired wave-profile data have been analyzed to determine the comparative Hugoniot Elastic Limit (HEL), Hugoniot equation of state, spall strength, and high-pressure yield strength of the AM and conventional materials. Observed differences in shock loading and unloading characteristics for the two 304L source variants have been correlated to complementary Kolsky bar results for compressive and tensile testing at lower strain rates. The effects of composition, porosity, microstructure (e.g., grain size and morphology), residual stress, and sample axis orientation relative to the additive manufacturing deposition trajectory have been assessed to explain differences between the AM and baseline 304L dynamic mechanical properties. Sandia National Laboratories is a multi-program laboratory managed and operated by Sandia Corporation, a wholly owned subsidiary of Lockheed Martin Corporation, for the U.S. Department of Energy's National Nuclear Security Administration under Contract DE-AC04-94AL85000.

  8. Quantification of stress history in type 304L stainless steel using positron annihilation spectroscopy

    SciTech Connect

    Walters, Thomas W.; Walters, Leon C.; Schoen, Marco P.; Naidu, D. Subbaram; Dickerson, Charles; Perrenoud, Ben C.

    2011-04-15

    Five Type 304L stainless steel specimens were subjected to incrementally increasing values of plastic strain. At each value of strain, the associated static stress was recorded and the specimen was subjected to positron annihilation spectroscopy (PAS) using the Doppler Broadening method. A calibration curve for the 'S' parameter as a function of stress was developed based on the five specimens. Seven different specimens (blind specimens labeled B1-B7) of 304L stainless steel were subjected to values of stress inducing plastic deformation. The values of stress ranged from 310 to 517 MPa. The seven specimens were subjected to PAS post-loading using the Doppler Broadening method, and the results were compared against the developed curve from the previous five specimens. It was found that a strong correlation exists between the 'S' parameter, stress, and strain up to a strain value of 15%, corresponding to a stress value of 500 MPa, beyond which saturation of the 'S' parameter occurs. Research Highlights: {yields} Specimens were initially in an annealed/recrystallized condition. {yields} Calibration results indicate positron annihilation measurements yield correlation. {yields} Deformation produced by cold work was likely larger than the maximum strain.

  9. Modeling Periodic Adiabatic Shear Bands Evolution in a 304L Stainless Steel Thick-Walled Cylinder

    NASA Astrophysics Data System (ADS)

    Liu, Mingtao; Hu, Haibo; Fan, Cheng; Tang, Tiegang

    2015-06-01

    The self-organization of multiple shear bands in a 304L stainless steel thick-walled cylinder (TWC) was numerically studied. The microstructures of material lead to the non-uniform distribution of local yield stress, which plays a key role in the formation of spontaneous shear localization. We introduced a probability factor satisfied Gauss distribution into the macroscopic constitutive relationship to describe the non-uniformity of local yield stress. Using the probability factor, the initiation and propagation of multiple shear bands in TWC were numerically replicated in our 2D FEM simulation. Experimental results in the literature indicate that the machined surface at the internal boundary of a 304L stainless steel cylinder provides a work-hardened layer (about 20 μm) which has significantly different microstructures from base material. The work-hardened layer leads to the phenomenon that most shear bands are in clockwise or counterclockwise direction. In our simulation, periodic oriented perturbations were applied to describe the grain orientation in the work-hardened layer, and the spiral pattern of shear bands was successfully replicated.

  10. Material Corrosion and Plate-Out Test of Types 304L and 316L Stainless Steel

    SciTech Connect

    Zapp, P.E.

    2001-02-06

    Corrosion and plate-out tests were performed on 304L and 316L stainless steel in pretreated Envelope B and Envelope C solutions. Flat coupons of the two stainless steels were exposed to 100 degrees C liquid and to 74 degrees C and 88 degrees C vapor above the solutions for 61 days. No significant corrosion was observed either by weight-loss measurements or by microscopic examination. Most coupons had small weight gains due to plate-out of solids, which remained to some extent even after 24-hour immersion in 1 N nitric acid at room temperature. Plate-out was more significant in the Envelope B coupons, with film thickness from less than 0.001 in. to 0.003-inches.

  11. Effect of tin addition on the microstructure development and corrosion resistance of sintered 304L stainless steels

    SciTech Connect

    Wang, W.F.

    1999-12-01

    The effect of tin powder addition on the microstructure development during sintering and corrosion resistance of the 304L-Sn metallurgical system was investigated. Specimens containing 1 to 4 wt% Sn were sintered in hydrogen at temperatures ranging from 800 to 1,300 C. During sintering at temperatures below 1,000 C, most of the liquid phase was retained at the site originally occupied by the tin powder. At temperatures above 1,050 C, the tin-base liquid phase spread and uniformly distributed among the 304L solid particles. Adding tin powder and the resultant liquid phase led 304L powder compacts to expand during sintering. An immersion test in 1 M H{sub 2}SO{sub 4} and metallographic observation showed that pitting always initiated at the spots with lower tin content, and the tin atom enrichment had the beneficial effect of improving the corrosion resistance of sintered 304L stainless steels.

  12. HYDROGEN EFFECTS ON STRAIN-INDUCED MARTENSITE FORMATION IN TYPE 304L STAINLESS STEEL

    SciTech Connect

    Morgan, M; Ps Lam, P

    2008-12-11

    Unstable austenitic stainless steels undergo a strain-induced martensite transformation. The effect of hydrogen on this transformation is not well understood. Some researchers believe that hydrogen makes the transformation to martensite more difficult because hydrogen is an austenite stabilizer. Others believe that hydrogen has little or no effect at all on the transformation and claim that the transformation is simply a function of strain and temperature. Still other researchers believe that hydrogen should increase the ability of the metal to transform due to hydrogen-enhanced dislocation mobility and slip planarity. While the role of hydrogen on the martensite transformation is still debated, it has been experimentally verified that this transformation does occur in hydrogen-charged materials. What is the effect of strain-induced martensite on hydrogen embrittlement? Martensite near crack-tips or other highly strained regions could provide much higher hydrogen diffusivity and allow for quicker hydrogen concentration. Martensite may be more intrinsically brittle than austenite and has been shown to be severely embrittled by hydrogen. However, it does not appear to be a necessary condition for embrittlement since Type 21-6-9 stainless steel is more stable than Type 304L stainless steel but susceptible to hydrogen embrittlement. In this study, the effect of hydrogen on strain-induced martensite formation in Type 304L stainless steel was investigated by monitoring the formation of martensite during tensile tests of as-received and hydrogen-charged samples and metallographically examining specimens from interrupted tensile tests after increasing levels of strain. The effect of hydrogen on the fracture mechanisms was also studied by examining the fracture features of as-received and hydrogen-charged specimens and relating them to the stress-strain behavior.

  13. Environmental resistance of oxide tags fabricated on 304L stainless steel via nanosecond pulsed laser irradiation

    DOE PAGESBeta

    Lawrence, Samantha Kay; Adams, David P.; Bahr, David F.; Moody, Neville R.

    2015-11-14

    Nanosecond pulsed laser irradiation was used to fabricate colored, mechanically robust oxide “tags” on 304L stainless steel. Immersion in simulated seawater solution, salt fog exposure, and anodic polarization in a 3.5% NaCl solution were employed to evaluate the environmental resistance of these oxide tags. Single layer oxides outside a narrow thickness range (~ 100–150 nm) are susceptible to dissolution in chloride containing environments. The 304L substrates immediately beneath the oxides corrode severely—attributed to Cr-depletion in the melt zone during laser processing. For the first time, multilayered oxides were fabricated with pulsed laser irradiation in an effort to expand the protectivemore » thickness range while also increasing the variety of film colors attainable in this range. Layered films grown using a laser scan rate of 475 mm/s are more resistant to both localized and general corrosion than oxides fabricated at 550 mm/s. Furthermore, in the absence of pre-processing to mitigate Cr-depletion, layered films can enhance environmental stability of the system.« less

  14. Grain boundary character modification employing thermo-mechanical processing in type 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Pradhan, S. K.; Mandal, S.

    2016-02-01

    Grain boundary engineering (GBE) approach has been employed to modify the boundaries character of a type 304L stainless steel through thermo-mechanical processing (TMP) route, which combined a low level of cold deformation (5, 10 and 15%) followed by annealing at 1173K and 1273K for 1hour. Employing Electron Back Scatter Diffraction based Orientation Imaging Microscopy, the fraction and distribution of low ∑ CSL boundaries (∑≤ 29) and its effect on random high-angle grain boundaries connectivity and triple junction distribution of as-received (AR) and GBE specimens were evaluated. It was possible to increase the fraction of low ∑ CSL boundaries up to 75% following GBE treatment (as compared to 50% in AR specimen). The GBE specimens also contained maximum number of percolation resistant triple junctions which could render better resistance against percolation related phenomena.

  15. Effects of DC plasma nitriding parameters on microstructure and properties of 304L stainless steel

    SciTech Connect

    Wang Jun; Xiong Ji Peng Qian; Fan Hongyuan; Wang Ying; Li Guijiang; Shen Baoluo

    2009-03-15

    A wear-resistant nitrided layer was formed on a 304L austenitic stainless steel substrate by DC plasma nitriding. Effects of DC plasma nitriding parameters on the structural phases, micro-hardness and dry-sliding wear behavior of the nitrided layer were investigated by optical microscopy, X-ray diffraction, scanning electron microscopy, micro-hardness testing and ring-on-block wear testing. The results show that the highest surface hardness over a case depth of about 10 {mu}m is obtained after nitriding at 460 deg. C. XRD indicated a single expanded austenite phase and a single CrN nitride phase were formed at 350 deg. C and 480 deg. C, respectively. In addition, the S-phase layers formed on the samples provided the best dry-sliding wear resistance under the ring-on-block contact configuration test.

  16. Atmospheric pitting corrosion of 304L stainless steel: the role of highly concentrated chloride solutions.

    PubMed

    Street, Steven R; Mi, Na; Cook, Angus J M C; Mohammed-Ali, Haval B; Guo, Liya; Rayment, Trevor; Davenport, Alison J

    2015-01-01

    The morphology of atmospheric pitting corrosion in 304L stainless steel plate was analysed using MgCl(2) droplets in relation to changes in relative humidity (RH) and chloride deposition density (CDD). It was found that highly reproducible morphologies occur that are distinct at different RH. Pitting at higher concentrations, i.e. lower RH, resulted in satellite pits forming around the perimeter of wide shallow dish regions. At higher RH, these satellite pits did not form and instead spiral attack into the shallow region was observed. Increasing CDD at saturation resulted in a very broad-mouthed pitting attack within the shallow dish region. Large data sets were used to find trends in pit size and morphology in what is essentially a heterogeneous alloy. Electrochemical experiments on 304 stainless steel wires in highly saturated solutions showed that the passive current density increased significantly above 3 M MgCl(2) and the breakdown pitting potential dropped as the concentration increased. It is proposed that the shallow dish regions grow via enhanced dissolution of the passive film, whereas satellite pits and a spiral attack take place with active dissolution of bare metal surfaces. PMID:25910020

  17. HYDROGEN EFFECTS ON THE BURST PROPERTIES OF TYPE 304L STAINLESS STEEL FLAWED VESSELS

    SciTech Connect

    Morgan, M; Monica Hall, M; Ps Lam, P; Dean Thompson, D

    2008-03-27

    The effect of hydrogen on the burst properties Type 304L stainless steel vessels was investigated. The purpose of the study was to compare the burst properties of hydrogen-exposed stainless steel vessels burst with different media: water, helium gas, or deuterium gas. A second purpose of the tests was to provide data for the development of a predictive finite-element model. The burst tests were conducted on hydrogen-exposed and unexposed axially-flawed cylindrical vessels. The results indicate that samples burst pneumatically had lower volume ductility than those tested hydraulically. Deuterium gas tests had slightly lower ductility than helium gas tests. Burst pressures were not affected by burst media. Hydrogen-charged samples had lower volume ductility and slightly higher burst pressures than uncharged samples. Samples burst with deuterium gas fractured by quasi-cleavage near the inside wall. The results of the tests were used to improve a previously developed predictive finite-element model. The results show that predicting burst behavior requires as a material input the effect of hydrogen on the plastic strain to fracture from tensile tests. The burst test model shows that a reduction in the plastic strain to fracture of the material will result in lower volume ductility without a reduction in burst pressure which is in agreement with the burst results.

  18. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    DOE PAGESBeta

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; et al

    2015-01-15

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size ofmore » ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M₂₃C₆ precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.« less

  19. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    PubMed Central

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; Wang, H.; Zhang, X.

    2015-01-01

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M23C6 precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments. PMID:25588326

  20. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    SciTech Connect

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; Wang, H.; Zhang, X.

    2015-01-15

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M₂₃C₆ precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

  1. Investigation of high temperature corrosion behavior on 304L austenite stainless steel in corrosive environments

    SciTech Connect

    Sahri, M. I.; Othman, N. K.; Samsu, Z.; Daud, A. R.

    2014-09-03

    In this work, 304L stainless steel samples were exposed at 700 °C for 10hrs in different corrosive environments; dry oxygen, molten salt, and molten salt + dry oxygen. The corrosion behavior of samples was analyzed using weight change measurement technique, optical microscope (OM) and Scanning Electron Microscope (SEM) equipped with Energy Dispersive X-ray (EDX). The existence phases of corroded sample were determined using X-ray Diffraction (XRD). The lowest corrosion rate was recorded in dry oxygen while the highest was in molten salt + dry oxygen environments with the value of 0.0062 mg/cm{sup 2} and −13.5225 mg/cm{sup 2} respectively. The surface morphology of sample in presence of salt mixture showed scale spallation. Oxide scales of Fe{sub 3}O{sub 4}, Fe{sub 2}O{sub 3} were the main phases developed and detected by XRD technique. Cr{sub 2}O{sub 3} was not developed in every sample as protective layers but chromate-rich oxide was developed. The cross-section analysis found the oxide scales were in porous, thick and non-adherent that would not an effective barrier to prevent from further degradation of alloy. EDX analysis also showed the Cr-element was low compared to Fe-element at the oxide scale region.

  2. Thermomechanical history measurements on Type 304L stainless steel pipe girth welds

    SciTech Connect

    Li, Ming; Atteridge, D.G.; Anderson, W.E.; Turpin, R.; West, S.L.

    1993-12-31

    Thermal and strain histories were recorded for three 40-cm-diameter (16 inch), Type 304L stainless steel (SS), schedule 40 (1.27 cm thickness) pipe girth welds. Two weld groove preparations were standard V grooves while the third was a narrow groove configuration. The welding parameters for the three pipe welds simulated expected field practice as closely as possible. The narrow gap weld was completed in four continuous passes while the other two welds required six and nine (discontinuous) passes, due to the use of different weld wire diameters. Thermomechanical history measurements were taken on the inner counterbore surface, encompassing the weld centerline and heat-affected zone (HAZ), as well as 10 cm of inner counterbore surface on either side of the weld centerline; a total of 47 data acquisition instruments were used for each weld. These instruments monitored: (1) weld shrinkages parallel to the pipe axis; (2) surface temperatures; (3) surface strains parallel to weld centerline; and (4) radial deformations. Results show that the weld and HAZ experienced cyclic deformation in the radial direction during welding, indicating that the final residual stress distribution in multi-pass pipe weldments is not axisymmetric. Measured radial and axial deformations were smaller for the narrow gap groove than for the standard V grooves, suggesting that the narrow gap groove weldment may have lower residual stress levels than the standard V groove weldments. This study provides the experimental database and a guideline for further computational modeling work.

  3. High temperature oxidation behavior of AISI 304L stainless steel-Effect of surface working operations

    NASA Astrophysics Data System (ADS)

    Ghosh, Swati; Kumar, M. Kiran; Kain, Vivekanand

    2013-01-01

    The oxidation behavior of grade 304L stainless steel (SS) subjected to different surface finishing (machining and grinding) operations was followed in situ by contact electric resistance (CER) and electrochemical impedance spectroscopy (EIS) measurements using controlled distance electrochemistry (CDE) technique in high purity water (conductivity < 0.1 μS cm-1) at 300 °C and 10 MPa in an autoclave connected to a recirculation loop system. The results highlight the distinct differences in the oxidation behavior of surface worked material as compared to solution annealed material in terms of specific resistivity and low frequency Warburg impedance. The resultant oxide layer was characterized for (a) elemental analyses by glow discharge optical emission spectroscopy (GDOES) and (b) morphology by scanning electron microscopy (SEM). Oxide layers with higher specific resistivity and chromium content were formed in case of machined and ground conditions. Presence of an additional ionic transport process has also been identified for the ground condition at the metal/oxide interface. These differences in electrochemical properties and distinct morphological features of the oxide layer as a result of surface working were attributed to the prevalence of heavily fragmented grain structure and presence of martensite.

  4. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments.

    PubMed

    Sun, C; Zheng, S; Wei, C C; Wu, Y; Shao, L; Yang, Y; Hartwig, K T; Maloy, S A; Zinkle, S J; Allen, T R; Wang, H; Zhang, X

    2015-01-01

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304 L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500 °C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M(23)C(6) precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments. PMID:25588326

  5. Superior radiation-resistant nanoengineered austenitic 304L stainless steel for applications in extreme radiation environments

    NASA Astrophysics Data System (ADS)

    Sun, C.; Zheng, S.; Wei, C. C.; Wu, Y.; Shao, L.; Yang, Y.; Hartwig, K. T.; Maloy, S. A.; Zinkle, S. J.; Allen, T. R.; Wang, H.; Zhang, X.

    2015-01-01

    Nuclear energy provides more than 10% of electrical power internationally, and the increasing engagement of nuclear energy is essential to meet the rapid worldwide increase in energy demand. A paramount challenge in the development of advanced nuclear reactors is the discovery of advanced structural materials that can endure extreme environments, such as severe neutron irradiation damage at high temperatures. It has been known for decades that high dose radiation can introduce significant void swelling accompanied by precipitation in austenitic stainless steel (SS). Here we report, however, that through nanoengineering, ultra-fine grained (UFG) 304L SS with an average grain size of ~100 nm, can withstand Fe ion irradiation at 500°C to 80 displacements-per-atom (dpa) with moderate grain coarsening. Compared to coarse grained (CG) counterparts, swelling resistance of UFG SS is improved by nearly an order of magnitude and swelling rate is reduced by a factor of 5. M23C6 precipitates, abundant in irradiated CG SS, are largely absent in UFG SS. This study provides a nanoengineering approach to design and discover radiation tolerant metallic materials for applications in extreme radiation environments.

  6. Irradiation creep of SA 304L and CW 316 stainless steels: Mechanical behaviour and microstructural aspects. Part I: Experimental results

    NASA Astrophysics Data System (ADS)

    Garnier, J.; Bréchet, Y.; Delnondedieu, M.; Pokor, C.; Dubuisson, P.; Renault, A.; Averty, X.; Massoud, J. P.

    2011-06-01

    Solution annealed 304L (SA 304L) and cold work 316 (CW 316) austenitic stainless steel irradiation creep behaviour have been studied thoroughly. Irradiations were carried out in fast breeder reactors BOR-60 (at 330 °C, up to 120 dpa) and EBR-II (at 375 °C, up to 10.5 dpa), and in the OSIRIS mixed spectrum reactor (at 330 °C, up to 9.8 dpa). After an incubation threshold, the irradiation creep of the austenitic stainless steels is linear in stress and in dose. Creep appears to be athermal in this temperature range. A significant difference in the behaviour is measured between the creep of SA 304L and CW 316. In order to study the anisotropy of loop population, which would be the signature of a possible stress induced preferential absorption (SIPA) mechanism for irradiation creep, special attention was given to the measurement of anisotropy of loop distribution between the four families. The anisotropy induced by an applied stress has been shown to be in the range of the statistical scatter in the situation where no stress is applied. TEM microstructural analyses performed on this sample show slight difference between the microstructure of specimens deformed under irradiation and the microstructure of specimens irradiated without stress under the same irradiation conditions.

  7. Auger electron spectroscopy study of alloy 718 and 304L stainless steel irradiated with 800 MeV protons

    NASA Astrophysics Data System (ADS)

    García-Mazarío, M.; Hernández-Mayoral, M.; Lancha, A. M.

    2001-07-01

    It is well known that radiation produces changes in materials microstructure such as formation of defects, dissolution and redistribution of secondary phases, precipitation of new phases, etc. and changes in the grain boundary microchemistry by a process known as radiation-induced segregation (RIS). This paper describes the grain boundary microchemical characterization of alloy 718 and 304L stainless steel irradiated with high-energy protons at Los Alamos Neutron Science Center (LANSCE), performed by means of Auger electron spectroscopy (AES). In addition, non-irradiated alloy 718 was characterized as reference. The Auger results showed that as a consequence of exposure to proton radiation, the changes observed in alloy 718 were the disappearance of the nickel and niobium rich grain boundaries precipitates and RIS of the major alloying elements (nickel to grain boundaries, and chromium and iron away from grain boundaries). On the other hand, in irradiated AISI 304L no differences were observed between intergranular and transgranular areas.

  8. The fatigue crack initiation at the interface between matrix and {delta}-ferrite in 304L stainless steel

    SciTech Connect

    Rho, B.S.; Hong, H.U.; Nam, S.W.

    1998-10-13

    It is well known that austenitic stainless steels have good mechanical properties and good corrosion resistance at high temperatures and are widely used in high temperature application. However, representative 304L stainless steel among austenitic stainless steels has the undesirable {delta}-ferrite in {gamma} matrix unavoidably because of the limitation of the manufacturing process. While large amounts of {delta}-ferrite in the austenitic stainless steels can give rise to a decrease in the hot workability, the absence of {delta}-ferrite in 304L stainless steel can be the cause of longitudinal facial crack and shortness of continuous cast slab. However, there are few reported papers related with the effect of {delta}-ferrite nucleating the initial crack at the interface between matrix and {delta}-ferrite on fatigue properties at high temperature. In the present work, a comparison of fatigue life with the amount of {delta}-ferrite was examined and to find out the mechanism of crack initiation caused by {delta}-ferrite, dislocation behavior near the interface between {delta}-ferrite and matrix during fatigue testing was analyzed. To analyze the dislocation character near the interface between the matrix and {delta}-ferrite during a low cycle fatigue test, trace analysis was applied. Using Burgers vector and dislocation line direction, calculated by trace analysis, it was possible to obtain some characteristic of dislocation behaviors near the interface.

  9. Tensile Stress-Strain Results for 304L and 316L Stainless-Steel Plate at Temperature

    SciTech Connect

    R. K. Blandford; D. K. Morton; S. D. Snow; T. E. Rahl

    2007-07-01

    The Idaho National Laboratory (INL) is conducting moderate strain rate (10 to 200 per second) research on stainless steel materials in support of the Department of Energy’s (DOE) National Spent Nuclear Fuel Program (NSNFP). For this research, strain rate effects are characterized by comparison to quasi-static tensile test results. Considerable tensile testing has been conducted resulting in the generation of a large amount of basic material data expressed as engineering and true stress-strain curves. The purpose of this paper is to present the results of quasi-static tensile testing of 304/304L and 316/316L stainless steels in order to add to the existing data pool for these materials and make the data more readily available to other researchers, engineers, and interested parties. Standard tensile testing of round specimens in accordance with ASTM procedure A 370-03a were conducted on 304L and 316L stainless-steel plate materials at temperatures ranging from -20 °F to 600 °F. Two plate thicknesses, eight material heats, and both base and weld metal were tested. Material yield strength, Young’s modulus, ultimate strength, ultimate strain, failure strength and failure strain were determined, engineering and true stress-strain curves to failure were developed, and comparisons to ASME Code minimums were made. The procedures used during testing and the typical results obtained are described in this paper.

  10. Microstructural Study Of Fusion Welds in 304L and 21Cr-6Ni-9Mn Stainless Steels (U)

    SciTech Connect

    MICHAEL, TOSTEN

    2005-03-01

    Light-optical and transmission electron microscopy (TEM) have been employed to characterize the microstructures of a series of fusion welds made on 304L and 21-6-9 stainless steels. The materials investigated in this study included high-energy-rate-forged 304L, conventionally forged 21-6-9, and 304L weld critical plate (higher ferrite potential). The weld critical plate contained an electron beam weld (no filler wire) while other specimens were welded with various combinations of 308L, 309L modified (MOD) and 312 MOD stainless steel filler wires to produce samples with a range of delta ferrite contents (4 to 33 percent) in the resulting welds. TEM specimens were prepared from broken arc-shaped, mechanical property test specimens that had been used to measure fracture toughness of the fusion welds. Specimens were prepared from regions of the weld heat-affected zones as well as from areas within the weld metal, including areas close to the fracture surface (plastically deformed regions). The observed microstructures varied according to the amount of ferrite in each weld. At the lowest ferrite levels the microstructure consisted of austenite and skeletal ferrite with austenite being the majority (matrix) phase. At intermediate levels of ferrite, lathy austenite/ferrite was observed and the ferrite became continuous throughout the specimens examined. In the weld with the most ferrite, many austenite morphologies were observed and ferrite was the matrix phase. Closest to the fracture surface an increase in dislocation density in both the ferrite and austenite were observed in all welds. Deformation twinning was also observed in the austenite. Many of the welds contained a large number of non-metallic inclusions (oxide particles) which most likely originated from impurities in the weld wires.

  11. Corrosion of high Ni-Cr alloys and Type 304L stainless steel in HNO/sub 3/-HF

    SciTech Connect

    Ondrejcin, R.S.; McLaughlin, B.D.

    1980-04-01

    Nineteen alloys were evaluated as possible materials of construction for steam heating coils, the dissolver vessel, and the off-gas system of proposed facilities to process thorium and uranium fuels. Commercially available alloys were found that are satisfactory for all applications. With thorium fuel, which requires HNO/sub 3/-HF for dissolution, the best alloy for service at 130/sup 0/C when complexing agents for fluoride are used is Inconel 690; with no complexing agents at 130/sup 0/C, Inconel 671 is best. At 95/sup 0/C, six other alloys tested would be adequate: Haynes 25, Ferralium, Inconel 625, Type 304L stainless steel, Incoloy 825, and Haynes 20 (in order of decreasing preference); based on composition, six untested alloys would also be adequate. The ions most effective in reducing fluoride corrosion were the complexing agents Zr/sup 4 +/ and Th/sup 4 +/; Al/sup 3 +/ was less effective. With uranium fuel, modestly priced Type 304L stainless steel is adequate. Corrosion will be most severe in HNO/sub 3/-HF used occasionally for flushing and in solutions of HNO/sub 3/ and corrosion products (ferric and dichromate ions). HF corrosion can be minimized by complexing the fluoride ion and by passivation of the steel with strong nitric acid. Corrosion caused by corrosion products can be minimized by operating at lower temperatures.

  12. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-08-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  13. Environmental resistance of oxide tags fabricated on 304L stainless steel via nanosecond pulsed laser irradiation

    SciTech Connect

    Lawrence, Samantha Kay; Adams, David P.; Bahr, David F.; Moody, Neville R.

    2015-11-14

    Nanosecond pulsed laser irradiation was used to fabricate colored, mechanically robust oxide “tags” on 304L stainless steel. Immersion in simulated seawater solution, salt fog exposure, and anodic polarization in a 3.5% NaCl solution were employed to evaluate the environmental resistance of these oxide tags. Single layer oxides outside a narrow thickness range (~ 100–150 nm) are susceptible to dissolution in chloride containing environments. The 304L substrates immediately beneath the oxides corrode severely—attributed to Cr-depletion in the melt zone during laser processing. For the first time, multilayered oxides were fabricated with pulsed laser irradiation in an effort to expand the protective thickness range while also increasing the variety of film colors attainable in this range. Layered films grown using a laser scan rate of 475 mm/s are more resistant to both localized and general corrosion than oxides fabricated at 550 mm/s. Furthermore, in the absence of pre-processing to mitigate Cr-depletion, layered films can enhance environmental stability of the system.

  14. The effect of stress-state on the large strain inelastic deformation behavior of 304L stainless steel

    SciTech Connect

    Miller, M.P.; McDowell, D.L.

    1996-01-01

    In metals, large strain inelastic deformation processes such as the formation of a preferred crystallographic orientation (crystallographic texture) and strain hardening processes such as the formation and evolution of dislocation substructures depend on stress-state. Much of the current large strain research has focused on texture. Crystallographic texture development and strain-hardening processes each contribute to the overall material behavior, and a complete description of large strain inelastic material response should reflect both. An investigation of the large strain behavior of 304L stainless steel (SS 304L) subjected to compression, torsion, and sequences of compression followed by torsion and torsion followed by tension is reported. This paper focuses on the stress-state dependence of strain-hardening processes as well as the relative effect such processes have on the overall material behavior. To characterize these processes, transmission electron microscopy (TEM) as well as magnetization investigations were conducted at different strain levels and under different deformation modes. The {gamma} {yields} {alpha}{prime} martensitic transformation which occurs in this material was found to be related to both the strain level and stress state. Dislocation substructures in the form of Taylor lattices, dense dislocation walls, and microbands were also present. The ramifications of using a thin-walled tubular torsion specimen were also explored.

  15. Effects of Low Temperature on Hydrogen-Assisted Crack Growth in Forged 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Jackson, Heather; San Marchi, Chris; Balch, Dorian; Somerday, Brian; Michael, Joseph

    2016-06-01

    The objective of this study was to evaluate effects of low temperature on hydrogen-assisted crack propagation in forged 304L austenitic stainless steel. Fracture initiation toughness and crack-growth resistance curves were measured using fracture mechanics specimens that were thermally precharged with 140 wppm hydrogen and tested at 293 K or 223 K (20 °C or -50 °C). Fracture initiation toughness for hydrogen-precharged forgings decreased by at least 50 to 80 pct relative to non-charged forgings. With hydrogen, low-temperature fracture initiation toughness decreased by 35 to 50 pct relative to room-temperature toughness. Crack growth without hydrogen at both temperatures was microstructure-independent and indistinguishable from blunting, while with hydrogen microcracks formed by growth and coalescence of microvoids. Initiation of microvoids in the presence of hydrogen occurred where localized deformation bands intersected grain boundaries and other deformation bands. Low temperature additionally promoted fracture initiation at annealing twin boundaries in the presence of hydrogen, which competed with deformation band intersections and grain boundaries as sites of microvoid formation and fracture initiation. A common ingredient for fracture initiation was stress concentration that arose from the intersection of deformation bands with these microstructural obstacles. The localized deformation responsible for producing stress concentrations at obstacles was intensified by low temperature and hydrogen. Crack orientation and forging strength were found to have a minor effect on fracture initiation toughness of hydrogen-supersaturated 304L forgings.

  16. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    NASA Astrophysics Data System (ADS)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  17. Surface decontamination of Type 304L stainless steel with electrolytically generated hydrogen: Design and operation of the electrolyzer

    SciTech Connect

    Bellanger, G. )

    1993-11-01

    The surface of tritiated Type 304L stainless steel is decontaminated by isotopic exchange with the hydrogen generated in an electrolyzer. This steel had previously been exposed to tritium in a tritium gas facility for several years. The electrolyzer for the decontamination uses a conducting solid polymer electrolyte made of a Nafion membrane. The cathode where the hydrogen is formed is nickel deposited on one of the polymer surfaces. This cathode is placed next to the region of the steel to be decontaminated. The decontamination involves, essentially, the tritiated oxide layers of which the initial radioactivity is [approximately] 5 kBq/cm[sup 2]. After treatment for 1 h, the decontamination factor is 8. 9 refs., 16 figs., 2 tabs.

  18. The effects of surface pretreatment and nitrogen tetroxide purification on the corrosion rate of Type 304L stainless steel

    NASA Technical Reports Server (NTRS)

    Blue, G. D.; Moran, C. M.

    1985-01-01

    Corrosion rates of 304L stainless steel coupons in MON-1 oxidizer have been measured as a function of cleaning procedures employed, surface layer positions, propellant impurity levels, and short-term exposure durations (14 to 90 days). Of special interest was propellant contamination by buildup of soluble iron, which may cause flow decay. Surface treatments employed were combinations of cleaning, pickling, and passivation procedures. Propellants used were MIL-SPEC MON-1 and several types of purified NTO (i.e., low water, low chloride) which may, at a later time, be specified as spacecraft grade. Pretest coupon surface analysis by X-ray photoelectron spectroscopy (XPS-ESCA) has revealed important differences, for the different cleaning procedures, in the make-up of the surface layer, both in composition and state of chemical combination of the elements involved. Comparisons will be made of XPS/ESCA data, for different cleaning procedures, for specimens before and after propellant exposure.

  19. On the dynamic strength of 304l stainless steel under impact

    NASA Astrophysics Data System (ADS)

    Werdiger, Meir; Glam, Benny; Bakshi, Lior; Moshe, Ella; Horovitz, Yossef; Pistinner, Shlomi Levi

    2012-03-01

    Uniaxial strain plane impact (300-1700 m/s), loading and reloading experiments carried out on SS304L are reported. The aim of these experiments was to measure the material strength properties under shock compression. Most of the experiments reported here show a viscous type elastic precursor. The experimental results are compared to numerical simulations performed using a 1D code. The input physics to the simulations are the Steinberg equation of state and Johnson-Cook strength model. This model has been previously calibrated under uniaxial stress conditions in the rangee ɛ =1-5×103 s-1. Our experiments extended the data into the regione ɛ =105 -106 s-1. In spite of this extrapolation, there is a general agreement between simulations and experiments. However, differences in some details still exist.

  20. Influence of Heat Input on the Content of Delta Ferrite in the Structure of 304L Stainless Steel GTA Welded Joints

    NASA Astrophysics Data System (ADS)

    Sejč, Pavol; Kubíček, Rastislav

    2011-12-01

    Welding of austenitic stainless steel has its specific issues, even when the weldability is considered good. The main problems of austenitic stainless steel welding are connected with its metallurgical weldability. The amount of the components presented in the structure of stainless steel welded joint affect its properties, therefore the understanding of the behavior of stainless steel during its welding is important for successful processing and allows the fabricators the possibility to manage the resulting issues. This paper is focused on the influence of heat input on the structural changes in GTA welded joints of austenitic stainless steel designated: ASTM SA TP 304L.

  1. Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

    NASA Astrophysics Data System (ADS)

    Pacquentin, Wilfried; Caron, Nadège; Oltra, Roland

    2014-01-01

    Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

  2. Corrosion study of stainless steel SS304L in molten molybdates

    NASA Astrophysics Data System (ADS)

    Usami, T.; Uruga, K.; Tsukada, T.; Miura, Y.; Komamine, S.; Ochi, E.

    2016-04-01

    Depending on operating conditions of the vitrification process of high-level liquid waste, molten salt mainly composed of sodium and molybdenum can be generated, and poured into stainless steel canisters. In this work, the possible reaction between the molten molybdate and stainless steel was investigated using multi-component molybdate and simple Na2MoO4 - MoO3 molybdate. In the experiments using multi-component molybdates, no significant reaction is observed between the mixed molybdates and the stainless steel specimens at 700 °C in 4 h. The reaction rate of the stainless steel with the multi-component molybdate increases in proportion to exp(-1/T). The depth of the most reacted area is about 300 μm even at 1000 °C, and was much smaller than the 6 mm thickness of the canister. In the simple Na2MoO4 - MoO3 molybdate, the reaction rate was proportional to the MoO3 concentration. The essence of the reaction is oxidation of metals by Mo6+ - > Mo4+. Part of the reaction product mainly composed of Fe is dissolved into the molybdate, while the other part mainly composed of Cr sloughs and forms a banded layer.

  3. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    SciTech Connect

    Sindelar, R.L.; Caskey, G.R. Jr.

    1991-12-01

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950's are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (E{sub n} > 0.1 MeV) and displacements per atom (dpa){sup 3}. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR).

  4. Reactor Materials Program: Mechanical properties of irradiated Types 304 and 304L stainless steel weldment components

    SciTech Connect

    Sindelar, R.L.; Caskey, G.R. Jr.

    1991-12-01

    The vessels (reactor tanks) of the Savannah River Site nuclear production reactors constructed in the 1950`s are comprised of Type 304 stainless steel with Type 308 stainless steel weld filler. Irradiation exposure to the reactor tank sidewalls through reactor operation has caused a change in the mechanical properties of these materials. A database of as-irradiated mechanical properties for site-specific materials and irradiation conditions has been produced for reactor tank structural analyses and to quantify the effects of radiation-induced materials degradation for evaluating reactor service life. The data has been collected from the SRL Reactor Materials Program (RMP) irradiations and testing of archival stainless steel weldment components and from previous SRL programs to measure properties of irradiated reactor Thermal Shield weldments and reactor tank (R-tank) sidewall material. Irradiation programs of the RMP are designed to quantify mechanical properties at tank operating temperatures following irradiation to present and future tank wall maximum exposure conditions. The exposure conditions are characterized in terms of fast neutron fluence (E{sub n} > 0.1 MeV) and displacements per atom (dpa){sup 3}. Tensile properties, Charpy-V notch toughness, and elastic-plastic fracture toughness were measured for base, weld, and weld heat-affected zone (HAZ) weldment components from archival piping specimens following a Screening Irradiation in the University of Buffalo Reactor (UBR) and following a Full-Term Irradiation in the High Flux Isotope Reactor (HFIR).

  5. Evaluation of stress corrosion cracking of irradiated 304L stainless steel in PWR environment using heavy ion irradiation

    NASA Astrophysics Data System (ADS)

    Gupta, J.; Hure, J.; Tanguy, B.; Laffont, L.; Lafont, M.-C.; Andrieu, E.

    2016-08-01

    IASCC has been a major concern regarding the structural and functional integrity of core internals of PWR's, especially baffle-to-former bolts. Despite numerous studies over the past few decades, additional evaluation of the parameters influencing IASCC is still needed for an accurate understanding and modeling of this phenomenon. In this study, Fe irradiation at 450 °C was used to study the cracking susceptibility of 304 L austenitic stainless steel. After 10 MeV Fe irradiation to 5 dpa, irradiation-induced damage in the microstructure was characterized and quantified along with nano-hardness measurements. After 4% plastic strain in a PWR environment, quantitative information on the degree of strain localization, as determined by slip-line spacing, was obtained using SEM. Fe-irradiated material strained to 4% in a PWR environment exhibited crack initiation sites that were similar to those that occur in neutron- and proton-irradiated materials, which suggests that Fe irradiation may be a representative means for studying IASCC susceptibility. Fe-irradiated material subjected to 4% plastic strain in an inert argon environment did not exhibit any cracking, which suggests that localized deformation is not in itself sufficient for initiating cracking for the irradiation conditions used in this study.

  6. Numerical Simulation and Artificial Neural Network Modeling for Predicting Welding-Induced Distortion in Butt-Welded 304L Stainless Steel Plates

    NASA Astrophysics Data System (ADS)

    Narayanareddy, V. V.; Chandrasekhar, N.; Vasudevan, M.; Muthukumaran, S.; Vasantharaja, P.

    2016-02-01

    In the present study, artificial neural network modeling has been employed for predicting welding-induced angular distortions in autogenous butt-welded 304L stainless steel plates. The input data for the neural network have been obtained from a series of three-dimensional finite element simulations of TIG welding for a wide range of plate dimensions. Thermo-elasto-plastic analysis was carried out for 304L stainless steel plates during autogenous TIG welding employing double ellipsoidal heat source. The simulated thermal cycles were validated by measuring thermal cycles using thermocouples at predetermined positions, and the simulated distortion values were validated by measuring distortion using vertical height gauge for three cases. There was a good agreement between the model predictions and the measured values. Then, a multilayer feed-forward back propagation neural network has been developed using the numerically simulated data. Artificial neural network model developed in the present study predicted the angular distortion accurately.

  7. Adsorption of Pu(IV) Polymer onto 304L Stainless Steel

    SciTech Connect

    Bronikowski, M.G.

    1999-07-16

    'The report, Technical Basis for Safe Operations with Pu-239 Polymer in NMS&S Operating Facilities (F & H Areas), (WSRC-TR-99-00008) was issued in an effort to upgrade the Authorization Basis (AB) for H Area facilities relative to nuclear criticality. At the time, insufficient data were found in the literature to quantify the adsorption of Pu polymer onto the surfaces of stainless steel tanks. Additional experimental or literature information on the adsorption of Pu(IV) polymer and its removal was deemed necessary to support the H Area AB. The results obtained are also applicable to processing in F Area facilities.Additional literature sources suggest that adsorption on the tank walls should not be a safety concern. The sources show that the amount of Pu polymer that adsorbs from a solution comes to a limiting amount in 5 to 7 days after which no additional Pu is adsorbed. Adsorption increases with Pu concentration and decreases with acid concentration. The adsorbed amounts are small varying from 0.5 mg/cm2 for a 0.5 g/l Pu / 0.5M HNO3 solution to 11 mg/cm2 for a 1-3 g/l Pu / 0.1M HNO3 solution. Additionally, acid concentrations greater than 0.1M will remove a percentage of adsorbed Pu.The experimental results have generally confirmed much of what has been reported in the literature. Specifically, adsorption onto stainless steel was found to increase with increased Pu concentration, and decreased acid concentration. The amount adsorbed was found to come to a limiting amount after 5 to 7 days. Pu adsorbed as polymer was found to be harder to remove than if it was adsorbed as Pu(IV). The amount of Pu adsorbed as polymer was found to be almost an order of magnitude more than that from a similar concentration Pu(IV) solution. Unlike the literature, only a slight increase in adsorption values was found when the steel surface was removed, dried, and replaced in the Pu solution. The amount of Pu as polymer which would adsorb onto the surface of a 14,000L tank was

  8. Adsorption of Pu(IV) Polymer onto 304L Stainless Steel

    SciTech Connect

    Bronikowski, M.G.

    1999-07-16

    'The report, Technical Basis for Safe Operations with Pu-239 Polymer in NMS S Operating Facilities (F H Areas), (WSRC-TR-99-00008) was issued in an effort to upgrade the Authorization Basis (AB) for H Area facilities relative to nuclear criticality. At the time, insufficient data were found in the literature to quantify the adsorption of Pu polymer onto the surfaces of stainless steel tanks. Additional experimental or literature information on the adsorption of Pu(IV) polymer and its removal was deemed necessary to support the H Area AB. The results obtained are also applicable to processing in F Area facilities.Additional literature sources suggest that adsorption on the tank walls should not be a safety concern. The sources show that the amount of Pu polymer that adsorbs from a solution comes to a limiting amount in 5 to 7 days after which no additional Pu is adsorbed. Adsorption increases with Pu concentration and decreases with acid concentration. The adsorbed amounts are small varying from 0.5 mg/cm2 for a 0.5 g/l Pu / 0.5M HNO3 solution to 11 mg/cm2 for a 1-3 g/l Pu / 0.1M HNO3 solution. Additionally, acid concentrations greater than 0.1M will remove a percentage of adsorbed Pu.The experimental results have generally confirmed much of what has been reported in the literature. Specifically, adsorption onto stainless steel was found to increase with increased Pu concentration, and decreased acid concentration. The amount adsorbed was found to come to a limiting amount after 5 to 7 days. Pu adsorbed as polymer was found to be harder to remove than if it was adsorbed as Pu(IV). The amount of Pu adsorbed as polymer was found to be almost an order of magnitude more than that from a similar concentration Pu(IV) solution. Unlike the literature, only a slight increase in adsorption values was found when the steel surface was removed, dried, and replaced in the Pu solution. The amount of Pu as polymer which would adsorb onto the surface of a 14,000L tank was estimated

  9. Flux effect on the ion-beam nitriding of austenitic stainless-steel AISI 304L

    SciTech Connect

    Abrasonis, G.; Riviere, J.P.; Templier, C.; Pranevicius, L.; Barradas, N.P.

    2005-06-15

    The effect of flux and Ar pretreatment during ion-beam nitriding of austenitic stainless steel is investigated. The ion energy and temperature were 1.2 keV and 400 deg. C, respectively, the ion current densities were 0.5, 0.67, and 0.83 mA cm{sup -2}. The nitrogen distribution profiles were measured using nuclear reaction analysis. The obtained nitrogen distribution profiles were analyzed by the means of the nitrided layer thickness evolution due to sputtering and diffusion and the model of trapping-detrapping. Both approaches could fit well the experimental results, however, different diffusion coefficients have to be assumed for each current density. In addition, the diffusion coefficients are higher for higher current densities. On the other hand, it is shown that the pretreatment with Ar-ion beam at nitriding temperatures produces only a thermal effect without any other influence on the following nitrogen diffusion. The results are discussed in relation with surface and temperature effects and atomic transport mechanisms.

  10. Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

    SciTech Connect

    Unnikrishnan, Rahul; Idury, K.S.N. Satish; Ismail, T.P.; Bhadauria, Alok; Shekhawat, S.K.; Khatirkar, Rajesh K.; Sapate, Sanjay G.

    2014-07-01

    Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

  11. Investigation of micro-structure and micro-hardness properties of 304L stainless steel treated in a hot cathode arc discharge plasma

    SciTech Connect

    Malik, Hitendra K.; Singh, Omveer; Dahiya, Raj P.

    2015-08-28

    We have established a hot cathode arc discharge plasma system, where different stainless steel samples can be treated by monitoring the plasma parameters and nitriding parameters independently. In the present work, a mixture of 70% N{sub 2} and 30% H{sub 2} gases was fed into the plasma chamber and the treatment time and substrate temperature were optimized for treating 304L Stainless Steel samples. Various physical techniques such as x-ray diffraction, energy dispersive x-ray spectroscopy and micro-vickers hardness tester were employed to determine the structural, surface composition and surface hardness of the treated samples.

  12. Solidification Behavior and Weldability of Dissimilar Welds Between a Cr-Free, Ni-Cu Welding Consumable and Type 304L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Sowards, Jeffrey W.; Liang, Dong; Alexandrov, Boian T.; Frankel, Gerald S.; Lippold, John C.

    2012-04-01

    The solidification behavior of a Cr-free welding consumable based on the Ni-Cu system was evaluated in conjunction with Type 304L stainless steel. The weld metal microstructure evolution was evaluated with optical and secondary electron microscopy, energy dispersive spectroscopy, X-ray diffraction, button melting, and thermodynamic (CALPHAD-based) modeling. Solidification partitioning patterns showed that higher dilutions of the filler metal by Type 304L increased segregation of Ti, Cu, and Si to interdendritic regions. Button melting experiments showed a widening of the solidification temperature range with increasing dilution because of the expansion of the austenite solidification range and formation of Ti(C,N) via a eutectic reaction. The model predictions showed good correlation with button melting experiments and were used to evaluate the nature of the Ti(C,N) precipitation reaction. Solidification cracking susceptibility of the weld metal was shown to increase with dilution of 304L stainless steel based on testing conducted with the cast pin tear test. The increase in cracking susceptibility is associated with expansion of the solidification temperature range and the presence of eutectic liquid at the end of solidification that wets solidification grain boundaries.

  13. Laser surface melting and alloying of type 304L stainless steel: Improvement of corrosion and wear properties. Final report

    SciTech Connect

    Inal, O.T.

    1994-08-01

    Laser surface melting (LSM) of type 304L stainless steel and laser surface alloying (LSA) of this stainless steel with Mo and Ta have been studied to determine if corrosion and wear resistance properties can be improved. It was observed that these properties were affected by the presence of {delta}-ferrite, produced by the high cooling rate associated with LSM, as well as by compositional modifications in Mo-and Ta-alloyed layers. The {delta}-ferrite content was calculated from X-ray diffraction data to be 4.3 vol%, 77 vol% and 76 vol% for LSM, Mo-alloyed and Ta-alloyed LSA layers, respectively. Laser processing caused a lowered Mn content, by about 15%, and introduced extensive Mn-Si precipitation in the microstructure. In the LSM layer, the hardness increase was observed to be 10% due to refinement in subgrain structure. There was no martensitic transformation in the melted layer. {delta}-ferrite content was found to increase from 4.3 vol% at the surface to 9.9 vol% at the fusion line due to different cooling rates present in the melted layer. Passivation and pitting properties were seen to be enhanced with increase in {delta}-ferrite content in LSM samples. This is attributed to a primary solidification mode of {delta}-ferrite which dissolves more impurity elements, such as S, than austenite, as well as the removal and/or redistribution of inclusions in the melted layer. The stress corrosion cracking resistance of the melted layer was observed to be lowered; this is possibly because of the detriment to mechanical properties introduced by laser melting in the form of lowered ductility. The Mo-alloyed layer exhibited 50% increase in hardness, compared with the substrate, due to higher {delta}-ferrite content. It spontaneously passivated in 1N H{sub 2}SO{sub 4} solution, and there was no pit formation in 3.5 wt% NaCl and 10% FeCl{sub 3}{center_dot}6H{sub 2}O solutions.

  14. Microstructural changes in AISI 304L stainless steel due to surface machining: Effect on its susceptibility to chloride stress corrosion cracking

    NASA Astrophysics Data System (ADS)

    Ghosh, Swati; Kain, Vivekanand

    2010-08-01

    This study aims to understand the mechanism of increased SCC susceptibility of machined 304L stainless steel in chloride environment. Austenitic stainless steel grade 304L was surface machined up to a depth of 0.5 mm from the surface. In depth characterization was carried out by optical, scanning electron microscopic technique, hardness measurement and by EBSD and XRD studies. The stress corrosion cracking (SCC) susceptibility was estimated by exposing constant strained samples made up of machined and unmachined stainless steel to 5 M H 2SO 4 + 0.5 M NaCl solution at room temperature (28 °C) until cracking. In addition strips of machined and unmachined stainless steel were exposed to boiling MgCl 2 solution as per ASTM G36 to understand the effect of residual stress and strain generated due to machining on the SCC susceptibility. The study reveals that surface machining results in extensive grain refinement, strain induced martensite transformation and high magnitude of plastic deformation near the surface.

  15. Influence of microstructure on the corrosion resistance of AISI type 304L and type 316L sintered stainless steels exposed to ferric chloride solution

    SciTech Connect

    Otero, E.; Pardo, A.; Utrilla, M.V.; Perez, F.J.; Saenz, E.

    1995-10-01

    The corrosion behavior of type 304L and type 316L austenitic stainless steels, produced by powder metallurgy, when exposed to a ferric chloride solution was studied. The exposures were conducted according to ASTM G48-76, Method A. The influence of ferric chloride concentration and exposure temperature on the corrosion kinetics of these materials was evaluated. A mechanism is proposed to explain the associated morphology observed in the microstructures produced after exposure of these P/M alloys to the aggressive medium.

  16. Materials Reliability Program: Environmental Fatigue Testing of Type 304L Stainless Steel U-Bends in Simulated PWR Primary Water (MRP-137)

    SciTech Connect

    R.Kilian

    2004-12-01

    Laboratory data generated in the past decade indicate a significant reduction in component fatigue life when reactor water environmental effects are experimentally simulated. However, these laboratory data have not been supported by nuclear power plant component operating experience. In recent comprehensive review of laboratory, component and structural test data performed through the EPRI Materials Reliability Program, flow rate was identified as a critical variable that was generally not considered in laboratory studies but applicable in plant operating environments. Available data for carbon/low-alloy steel piping components suggest that high flow is beneficial regarding the effects of a reactor water environment. Similar information is lacking for stainless steel piping materials. This report documents progress made to date in an extensive testing program underway to evaluate the effects of flow rate on the corrosion fatigue of 304L stainless steel under simulated PWR primary water environmental conditions.

  17. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    PubMed Central

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-01-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α′-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α′ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α′N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

  18. Fracture and the formation of sigma phase, M[sub 23]C[sub 6], and austenite from delta-ferrite in an AISI 304L stainless steel

    SciTech Connect

    Tseng, C.C.; Shen, Y.; Thompson, S.W.; Krauss, G. . Dept. of Metallurgical and Materials Engineering); Mataya, M.C. )

    1994-06-01

    The decomposition of delta-ferrite and its effects on tensile properties and fracture of a hot-rolled AISI 304L stainless steel plate were studied. Magnetic response measurements of annealed specimens showed that the transformation rate of delta-ferrite was highest at 720 C. Transformation behavior was characterized by light microscopy, transmission electron microscopy, scanning electron microscopy, and energy-dispersive spectroscopy on thin foils. The initial transformation of delta-ferrite ([delta]) to austenite ([gamma]) and a chromium-rich carbide (M[sub 23]C[sub 6]) occurred by a lamellar eutectoid reaction, [sigma] [r reversible] M[sub 23]C[sub 6] + [gamma]. The extent of the reaction was limited by the low carbon content of the 304L plate, and the numerous, fine M[sub 23]C[sub 6] particles of the eutectoid structure provide microvoid nucleation sites in tensile specimens annealed at 720 C for short times. Sigma phase ([sigma]) formed as a result of a second eutectoid reaction, [delta] [r reversible] [sigma] + [gamma]. Brittle fracture associated with the plate-shaped sigma phase of the second eutectoid structure resulted in a significant decrease in reduction of area (RA) in the transverse tensile specimens. The RA for longitudinal specimens was not affected by the formation of sigma phase. Tensile strengths were little affected by delta-ferrite decomposition products in either longitudinal or transverse orientations.

  19. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel.

    PubMed

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-01-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α'-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α' → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α'N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance. PMID:27492862

  20. Influence of low-temperature nitriding on the strain-induced martensite and laser-quenched austenite in a magnetic encoder made from 304L stainless steel

    NASA Astrophysics Data System (ADS)

    Leskovšek, Vojteh; Godec, Matjaž; Kogej, Peter

    2016-08-01

    We have investigated the possibility of producing a magnetic encoder by an innovative process. Instead of turning grooves in the encoder bar for precise positioning, we incorporated the information in 304L stainless steel by transforming the austenite to martensite after bar extrusion in liquid nitrogen and marking it with a laser, which caused a local transformation of martensite back into austenite. 304L has an excellent corrosion resistance, but a low hardness and poor wear resistance, which limits its range of applications. However, nitriding is a very promising way to enhance the mechanical and magnetic properties. After low-temperature nitriding at 400 °C it is clear that both ε- and α‧-martensite are present in the deformed microstructure, indicating the simultaneous stress-induced and strain-induced transformations of the austenite. The effects of a laser surface treatment and the consequent appearance of a non-magnetic phase due to the α‧ → γ transformation were investigated. The EDS maps show a high concentration of nitrogen in the alternating hard surface layers of γN and α‧N (expanded austenite and martensite), but no significantly higher concentration of chromium or iron was detected. The high surface hardness of this nitride layer will lead to steels and encoders with better wear and corrosion resistance.

  1. A Microstructural Study on the Observed Differences in Charpy Impact Behavior Between Hot Isostatically Pressed and Forged 304L and 316L Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Cooper, Adam J.; Cooper, Norman I.; Bell, Andrew; Dhers, Jean; Sherry, Andrew H.

    2015-11-01

    With near-net shape technology becoming a more desirable route toward component manufacture due to its ability to reduce machining time and associated costs, it is important to demonstrate that components fabricated via Hot Isostatic Pressing (HIP) are able to perform to similar standards as those set by equivalent forged materials. This paper describes the results of a series of Charpy tests from HIP'd and forged 304L and 316L austenitic stainless steel, and assesses the differences in toughness values observed. The pre-test and post-test microstructures were examined to develop an understanding of the underlying reasons for the differences observed. The as-received microstructure of HIP'd material was found to contain micro-pores, which was not observed in the forged material. In tested specimens, martensite was detectable within close proximity to the fracture surface of Charpy specimens tested at 77 K (-196 °C), and not detected in locations remote from the fracture surface, nor was martensite observed in specimens tested at ambient temperatures. The results suggest that the observed changes in the Charpy toughness are most likely to arise due to differences in as-received microstructures of HIP'd vs forged stainless steel.

  2. Correlation of radiation-induced changes in microstructure/microchemistry, density and thermo-electric power of type 304L and 316 stainless steels irradiated in the Phénix reactor

    NASA Astrophysics Data System (ADS)

    Renault Laborne, Alexandra; Gavoille, Pierre; Malaplate, Joël; Pokor, Cédric; Tanguy, Benoît

    2015-05-01

    Annealed specimens of type 304L and 316 stainless steel and cold-worked 316 specimens were irradiated in the Phénix reactor in the temperature range 381-394 °C and to different damage doses up to 39 dpa. The microstructure and microchemistry of both 304L and 316 have been examined using the combination of the different techniques of TEM to establish the void swelling and precipitation behavior under neutron irradiation. TEM observations are compared with results of measurements of immersion density and thermo-electric power obtained on the same irradiated stainless steels. The similarities and differences in their behavior on different scales are used to understand the factors in terms of the chemical composition and metallurgical state of steels, affecting the precipitation under irradiation and the swelling behavior. Irradiation induces the formation of some precipitate phases (e.g., M6C and M23C6-type carbides, and γ'- and G-phases), Frank loops and cavities. According to the metallurgical state and chemical composition of the steel, the amount of each type of radiation-induced defects is not the same, affecting their density and thermo-electric power.

  3. Microstructural origins of radiation-induced changes in mechanical properties of 316 L and 304 L austenitic stainless steels irradiated with mixed spectra of high-energy protons and spallation neutrons

    NASA Astrophysics Data System (ADS)

    Sencer, B. H.; Bond, G. M.; Hamilton, M. L.; Garner, F. A.; Maloy, S. A.; Sommer, W. F.

    2001-07-01

    A number of candidate alloys were exposed to a particle flux and spectrum at Los Alamos Neutron Science Center (LANSCE) that closely match the mixed high-energy proton/neutron spectra expected in accelerator production of tritium (APT) window and blanket applications. Austenitic stainless steels 316 L and 304 L are two of these candidate alloys possessing attractive strength and corrosion resistance for APT applications. This paper describes the dose dependence of the irradiation-induced microstructural evolution of SS 316 L and 304 L in the temperature range 30-60°C and consequent changes in mechanical properties. It was observed that the microstructural evolution during irradiation was essentially identical in the two alloys, a behavior mirrored in their changes in mechanical properties. With one expection, it was possible to correlate all changes in mechanical properties with visible microstructural features. A late-term second abrupt decrease in uniform elongation was not associated with visible microstructure, but is postulated to be a consequence of large levels of retained hydrogen measured in the specimens. In spite of large amounts of both helium and hydrogen retained, approaching 1 at.% at the highest exposures, no visible cavities were formed, indicating that the gas atoms were either in solution or in subresolvable clusters.

  4. Corrosion of 304L and 316 in gadolinium nitrate neutron poison solutions

    SciTech Connect

    Chandler, G.T.; Anderson, M.H.

    1991-12-31

    Pitting corrosion has occurred on AISI Type 304L stainless steel (304L) conductivity probes used to monitor liquid levels of gadolinium nitrate neutron poison solutions (GPS). An electrochemical and immersion test program has led to a better understanding of the cause of corrosion of 304L probes. Results indicate that the alternating voltage applied to the probes to monitor contact with solution is the primary factor in the corrosion of the probes. A chloride-containing dye and low pH also contribute to the corrosion process, but appear to play a secondary role. AISI Type 316 stainless steel (316) was found to behave similarly to 304L in GPS, while nickel-based alloys such as Hastelloy G30, Hastelloy C22, and Inconel 625 were found to be more susceptible to corrosion as compared to 304L.

  5. Corrosion of 304L and 316 in gadolinium nitrate neutron poison solutions

    SciTech Connect

    Chandler, G.T.; Anderson, M.H.

    1991-01-01

    Pitting corrosion has occurred on AISI Type 304L stainless steel (304L) conductivity probes used to monitor liquid levels of gadolinium nitrate neutron poison solutions (GPS). An electrochemical and immersion test program has led to a better understanding of the cause of corrosion of 304L probes. Results indicate that the alternating voltage applied to the probes to monitor contact with solution is the primary factor in the corrosion of the probes. A chloride-containing dye and low pH also contribute to the corrosion process, but appear to play a secondary role. AISI Type 316 stainless steel (316) was found to behave similarly to 304L in GPS, while nickel-based alloys such as Hastelloy G30, Hastelloy C22, and Inconel 625 were found to be more susceptible to corrosion as compared to 304L.

  6. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part II. Thick-walled tube with cross-bore

    NASA Astrophysics Data System (ADS)

    Feng, H.; Donth, B.; Mughrabi, H.

    1998-01-01

    In part I, the autofrettage of a smooth thick-walled tube of the austenitic stainless steel AISI 304 L was studied by finite-element (FE) modelling. It was shown that low- temperature autofrettage is more efficient than autofrettage at room temperature, since it produces a larger beneficial compressive residual tangential (hoop) stress at the inner bore of the tube and hence permits a more significant enhancement of the fatigue resistance against pulsating internal pressure. The objective of the present study (part II) was to investigate the technically more relevant case of a thick-walled tube with a cross-bore made of the same steel. For this purpose, three-dimensional FE calculations were performed in order to characterize the influences of the autofrettage pressure and temperature on the stress and strain changes, in particular at the site of the cross-bore, also taking into account the effects of work hardening and reverse yielding. The results indicate that low-temperature autofrettage can also be applied advantageously in the case of thick-walled tubes with a cross-bore by virtue of the significantly larger residual compressive stresses, compared to room temperature autofrettage. From the quantitative FE calculations, the optimal combination of autofrettage temperature and pressure were concluded to lie in the range of 0965-0393/6/1/007/img1 to 0965-0393/6/1/007/img2, respectively. The calculated results were found to be in fair agreement with the measured values.

  7. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part I. Smooth thick-walled tubes

    NASA Astrophysics Data System (ADS)

    Feng, H.; Mughrabi, H.; Donth, B.

    1998-01-01

    The stresses and strains introduced by low-temperature autofrettage of smooth thick-walled tubes made of the austenitic stainless steel AISI 304 L were modelled by the finite-element (FE) method. The objective was to show that low-temperature autofrettage is much more efficient than autofrettage at room temperature in enhancing the fatigue resistance by introducing a higher beneficial tangential (hoop) residual compressive stress at the inner part of the tube. Attention was paid to the influences of the autofrettage temperature and pressure, the work hardening and the reverse yielding on the residual stress components and on the total strain components of the tube. The FE calculations confirmed that more beneficial residual stress patterns can be attained by autofrettage at low rather than at room temperature. From the quantitative calculations, the optimal autofrettage temperature and pressure of the tube were concluded to be about 0965-0393/6/1/006/img1 and 4000 bar, respectively. The results of the calculations were shown to be in good agreement with recently measured data.

  8. Fatigue cracking of coextruded 304L/CS tubes

    SciTech Connect

    Swindeman, R.W.; Keiser, J.R.; Maziasz, P.J.; Singbeil, D.L.

    1998-03-01

    The mechanical and thermal fatigue of authentic stainless steels was examined for the maximum temperature range expected in coextruded floor tubes of recovery boilers to determine the likelihood that the cracking in the 304L stainless steel cladding could be fatigue related. The microstructures and cracking patterns of fatigue-tested specimens were compared to features observed in cracked cladding and significant differences were found which suggested that fatigue was not the most likely cause for failure. Biaxial thermal fatigue testing of coextruded tubes and panels was performed to gather more evidence of cracking patterns. Here, transient thermal stresses were imposed by rapidly heating the tubing surface with lamps. In spite of high surface temperatures, no cracks were produced in the 304L stainless steel cladding, and this observation was interpreted as evidence that cracking must be corrosion related.

  9. Welding of Vanadium, Tantalum, 304L and 21-6-9 Stainless Steels, and Titanium Alloys at Lawrence Livermore National Laboratory using a Fiber Delivered 2.2 kW Diode Pumped CW Nd:YAG Laser

    SciTech Connect

    Palmer, T; Elmer, J; Pong, R; Gauthier, M

    2006-06-16

    This report summarizes the results of a series of laser welds made between 2003 and 2005 at Lawrence Livermore National Laboratory (LLNL). The results are a compilation of several, previously unpublished, internal LLNL reports covering the laser welding of vanadium, tantalum, 304L stainless steel, 21-6-9 (Nitronic 40) steel, and Ti-6Al-4V. All the welds were made using a Rofin Sinar DY-022 diode pumped continuous wave Nd:YAG laser. Welds are made at sharp focus on each material at various power levels and travel speeds in order to provide a baseline characterization of the performance of the laser welder. These power levels are based on measurements of the output power of the laser system, as measured by a power meter placed at the end of the optics train. Based on these measurements, it appears that the system displays a loss of approximately 10% as the beam passes through the fiber optic cable and laser optics. Since the beam is delivered to the fixed laser optics through a fiber optic cable, the effects of fiber diameter are also briefly investigated. Because the system utilizes 1:1 focusing optics, the laser spot size at sharp focus generally corresponds to the diameter of the fiber with which the laser is delivered. Differences in the resulting weld penetration in the different materials system are prevalent, with the welds produced on the Nitronic 40 material displaying the highest depths (> 5 mm) and minimal porosity. A Primes focusing diagnostic has also been installed on this laser system and used to characterize the size and power density distribution of the beams as a function of both power and focus position. Further work is planned in which this focusing diagnostic will be used to better understand the effects of changes in beam properties on the resulting weld dimensions in these and other materials systems.

  10. Effect of Plastic Pre-straining on Residual Stress and Composition Profiles in Low-Temperature Surface-Hardened Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Christiansen, Thomas L.; Winther, Grethe; Somers, Marcel A. J.

    2016-08-01

    The present work deals with the evaluation of the residual stress profiles in expanded austenite by applying grazing incidence X-ray diffraction (GI-XRD) combined with successive sublayer removal. Annealed and deformed ( ɛ eq=0.5) samples of stable stainless steel EN 1.4369 were nitrided or nitrocarburized. The residual stress profiles resulting from the thermochemical low-temperature surface treatment were measured. The results indicate high-residual compressive stresses of several GPa's in the nitrided region, while lower-compressive stresses are produced in the carburized case. Plastic deformation in the steel prior to thermochemical treatment has a hardly measurable influence on the nitrogen-rich zone, while it has a measurable effect on the stresses and depth of the carbon-rich zone.

  11. Upset welded 304L and 316L vessels for storage tests

    SciTech Connect

    Kanne, W.R. Jr.

    1996-04-01

    Two sets of vessels for tritium storage tests were fabricated using upset welding. A solid-state resistance upset weld was used to join the two halves of each vessel at the girth. The vessels differ from production reservoirs in design, material, and fabrication process. One set was made from forged 304L stainless steel and the other from forged 316L stainless steel. Six vessels of each type were loaded with a tritium mix in November 1995 and placed in storage at 71 C. This memo describes and documents the fabrication of the twelve vessels.

  12. Multitechnique characterisation of 304L surface states oxidised at high temperature in steam and air atmospheres

    NASA Astrophysics Data System (ADS)

    Mamede, Anne-Sophie; Nuns, Nicolas; Cristol, Anne-Lise; Cantrel, Laurent; Souvi, Sidi; Cristol, Sylvain; Paul, Jean-François

    2016-04-01

    In case of a severe accident occurring in a nuclear reactor, surfaces of the reactor coolant system (RCS), made of stainless steel (304L) rich in Cr (>10%) and Ni (8-12%), are oxidised. Fission products (FPs) are released from melt fuel and flow through the RCS. A part of them is deposited onto surfaces either by vapour condensation or by aerosol deposition mechanisms. To be able to understand the nature of interactions between these FPs and the RCS surfaces, a preliminary step is to characterize the RSC surface states in steam and air atmosphere at high temperatures. Pieces of 304L stainless steel have been treated in a flow reactor at two different temperatures (750 °C and 950 °C) for two different exposition times (24 h and 72 h). After surfaces analysing by a unique combination of surface analysis techniques (XPS, ToF-SIMS and LEIS), for 304L, the results show a deep oxide scale with multi layers and the outer layer is composed of chromium and manganese oxides. Oxide profiles differ in air or steam atmosphere. Fe2O3 oxide is observed but in minor proportion and in all cases no nickel is detected near the surface. Results obtained are discussed and compared with the literature data.

  13. SCC Propagation Rate of Type 304, 304L Steels Under Oceanic Air Environment

    SciTech Connect

    Akio Kosaki

    2006-07-01

    Corrosion integrity of canister in the concrete cask for spent fuel storage is very important because the canister serves to maintain the sealability over the storage period of 40 to 60 years. Natural exposure and accelerated corrosion tests of conventional stainless steels for canister, that are Type 304, 304L, and 316(LN), for concrete cask's canister have been conducted by using many three Point Bending (3PB) test specimens and compared. The SCC propagation rates in Type 304 and 304L at the natural condition were about 1.2 E-12 to 1.8 E-11 m/s at the K (Stress Intensity Factor) range of 0.6 to 9.0 MPa/m, and that of the accelerate test (60 degrees C, 95%RHS., filled with NaCl mist.) were about 1.0 E-10 to 3.5 E-9 m/s at the K range of 0.3 to 32 MPa/m. The SCC propagation rates under both natural and accelerated conditions were independent with K. Both da/dt values of the direct exposure test and of the under glass exposure test were in the same scattering band. (author)

  14. Finite Element Modeling and Validation of Residual Stresses in 304 L Girth Welds

    SciTech Connect

    Dike, J.J.; Ortega, A.R.; Cadden, C.H.; Rangaswamy, P. Brown, D.

    1998-06-01

    Three dimensional finite element simulations of thermal and mechanical response of a 304 L stainless steel pipe subjected to a circumferential autogenous gas tungsten arc weld were used to predict residual stresses in the pipe. Energy is input into the thermal model using a volumetric heat source. Temperature histories from the thermal analysis are used as loads in the mechanical analyses. In the mechanical analyses, a state variable constitutive model was used to describe the material behavior. The model accounts for strain rate, temperature, and load path histories. The predicted stresses are compared with x-ray diffraction determinations of residual stress in the hoop and circumferential directions on the outside surface of the pipe. Calculated stress profiles fell within the measured data. Reasons for observed scatter in measured stresses are discussed.

  15. Result of International Round Robin Test on Young's Modulus Measurement of 304L and 316L Steels at Cryogenic Temperatures

    SciTech Connect

    Shibata, K.; Ogata, T.; Nyilas, A.; Walsh, R. P.; Toplosky, V. J.; Millet, M. F.; Shindo, Y.; Fujii, H.; Ohmiya, S.; Ishio, K.; Nakajima, H.; Takano, K.; Mitterbacher, H.; Gigante, P.

    2006-03-31

    Ogata et al. reported in 1996 results of international Round Robin tests on mechanical property measurement of several metals at cryogenic temperatures. Following the report, the standard deviation of Young's modulus of 316L steel is much larger than those of yield and tensile strengths, that is, 4.6 % of the mean value for Young's modulus, while 1.4 % and 1.6 % of the mean values for yield and for tensile strengths, respectively. Therefore, an international Round Robin test on Young's modulus of two austenitic stainless steels at cryogenic temperatures under the participation often institutes from four nations has been initiated within these two years. As a result, the ratios of standard deviation to the mean values are 4.2 % for 304L and 3.6 % for 316L. Such a drop in the standard deviation is attributable to the decrease in the number of institute owing to the application of single extensometer or direct strain gage technique.

  16. Investigation of the diffusion kinetics of borided stainless steels

    NASA Astrophysics Data System (ADS)

    Kayali, Yusuf

    2013-12-01

    In this study, the kinetics of borides formed on AISI 420, AISI 304 and AISI 304L stainless steels was investigated. Boronizing treatment was carried out using Ekabor-II powders at the processing temperatures of 1123, 1173 and 1223 K for 2, 4 and 6 h. The phases of the boride layers of borided AISI 420, AISI 304 and AISI 304L stainless steels were FeB, Fe2B, CrB and NiB, respectively. The thickness of the boride layer formed on the borided steels ranged from 4.6 to 64 μm depending on the boriding temperature, boriding time and alloying elements of the stainless steels. Depending on the chemical composition, temperature and layer thickness, the activation energies of boron in AISI 420, AISI 304 and AISI 304L stainless steels were found to be 206.161, 234.641 and 222.818 kJ/mol, respectively. The kinetics of growth of the boride layers formed on the AISI 420, AISI 304 and AISI 304L stainless steels and the thickness of the boride layers were investigated.

  17. DIC-aided biaxial fatigue tests of a 304L steel

    NASA Astrophysics Data System (ADS)

    Poncelet, M.; Barbier, G.; Raka, B.; Courtin, S.; Desmorat, R.; Le-Roux, J. C.; Vincent, L.

    2010-06-01

    Several biaxial fatigue tests are conducted up to 106 cycles at room temperature in the context of a collaboration LMT-Cachan / EDF / AREVA / SNECMA / CEA. Malteses cross specimens of 304L steel, designed to initiate crack in the bulk, are loaded by a triaxial testing machine. A Digital Image Correlation technique is used to measure strain during loading and detect crack initiation early. A special optical assembly and a stroboscopic sampling method are set up in this purpose. Several types of loadings are performed: equibiaxial with a loading ratio R = 0.1, equibiaxial with loading ratio R = -1, pseudo uniaxial (cyclic loading at R= 0.1 in one direction and constant loading in the other). First results are commented.

  18. Comparison of Strength and Serration at Cryogenic Temperatures among 304L, 316L and 310S Steels

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Ogata, T.; Nyilas, A.; Yuri, T.; Fujii, H.; Ohmiya, S.; Onishi, T.; Weiss, K. P.

    2008-03-01

    Tensile tests of 310S steel were performed at temperatures below 300 K and the yield strength and deformation behavior were compared with those of 304L and 316L steels. Computer simulations were also carried out to graph stress-elongation curves in order to discuss the effects of martensitic transformations induced during deformation on their strengths and deformation behavior at low temperatures. Tensile tests showed that yield strength of 310S steel is highest and that of 304L is lowest. The differences in yield strengths between 316L and 310S steels and between 304L and 316L steels are larger than those expected from the differences in solid solution strengthening. This can be explained by the effect of the strain through γ to ɛ martensitic transformation induced by elastic stress in 304L and 316L steels. The strength level and the shape of stress-elongation curves at cryogenic temperatures excluding serration can be qualitatively revealed by simulation when higher strength of ɛ phase comparing to α' phase and the window effect of α' were considered simultaneously. In liquid hydrogen, the three steels exhibit large serrations on the stress-elongation curves after the deformation near to the ultimate stress, while the curves are smooth before the onset of the serration. Such serrations in liquid hydrogen could not be revealed by simulation.

  19. Prediction and Confirmation of Phases Formed in the Diffusion Zone of Ti-5Ta-2Nb/304L SS Explosive Clads

    NASA Astrophysics Data System (ADS)

    Prasanthi, T. N.; Sudha, Cheruvathur; Parida, P. K.; Dasgupta, A.; Saroja, S.

    2015-04-01

    Explosive cladding, a solid-state welding technique was used to fabricate dissimilar joints between Ti-5Ta-2Nb alloy and 304L austenitic stainless steel. To remove the residual stresses and improve the ductility of the `as clad' joints, further heat treatments were carried out in the temperature range of 873 K to 1073 K (600 °C to 800 °C) for varying durations. Systematic change in the interface microstructure and microchemistry due to thermally activated interdiffusion of alloying elements was studied. This information together with that of the thermal stability of non-equilibrium phases in base materials was used to evaluate the probability of formation of various phases across the explosive clad interface using JMatPro®, a materials modeling software. In the clad heat treated at 1073 K (800 °C) for 20 hours, evidence was obtained for the presence of different phases (predicted to form) in the diffusion zone by transmission electron microscopy on site-specific specimens prepared by focused ion beam milling. An attempt to understand the specific influence of the type of phase, their relative mole fraction, and microchemistry on the mechanical property of the joint has also been made based on both experimental and computational study.

  20. The Influence of Surface Processing on Outgassing Measurements of High-Mn Stainless Steel

    NASA Astrophysics Data System (ADS)

    Fukaya, Masuhiro; Teraoka, Shin-Ichi; Sato, Yoshihiro; Uota, Masahiko; Saito, Yoshio

    An outgassing rate was measured for a stainless steel material of YUS130S, having a high-mangany content (Fe-18Cr-7Ni-11Mn-0.3N), and compared with that for a stainless steel of SUS304L. A surface processing of both electropolished and electrochemical buffing followed by an in-air oxidation was examined in order to investigate the outgas reduction effect in the case of with and without baking. Further, a depth profile of the surface composition was analyzed by glow-discharge emission spectroscopy (GDS). Based on the results, the outgassing rate of YUS130S was 35% lower than that of SUS304L, when electropolished and electrochemical buffing. The oxidation process in air at 723 K in the case of electrochemical buffing showed effect on the outgassing reduction in both YUS130S and SUS304L. The GDS observation shows that, by electropolishing, Cr-Mn-rich and Cr-rich passive films were formed on the YUS130S and SUS304L surface, respectively. By electrochemical buffing, passive films changed to more Fe-rich films. The further process of in-air-oxidation causes a change in oxide films to Fe-Mn-rich and Fe-rich characteristics for YUS130S and SUS304L respectively. The stainless steel with Mn-rich and Cr-poor passive films shows low outgassing rate.

  1. High compressive pre-strains reduce the bending fatigue life of nitinol wire.

    PubMed

    Gupta, Shikha; Pelton, Alan R; Weaver, Jason D; Gong, Xiao-Yan; Nagaraja, Srinidhi

    2015-04-01

    Prior to implantation, Nitinol-based transcatheter endovascular devices are subject to a complex thermo-mechanical pre-strain associated with constraint onto a delivery catheter, device sterilization, and final deployment. Though such large thermo-mechanical excursions are known to impact the microstructural and mechanical properties of Nitinol, their effect on fatigue properties is still not well understood. The present study investigated the effects of large thermo-mechanical pre-strains on the fatigue of pseudoelastic Nitinol wire using fully reversed rotary bend fatigue (RBF) experiments. Electropolished Nitinol wires were subjected to a 0%, 8% or 10% bending pre-strain and RBF testing at 0.3-1.5% strain amplitudes for up to 10(8) cycles. The imposition of 8% or 10% bending pre-strain resulted in residual set in the wire. Large pre-strains also significantly reduced the fatigue life of Nitinol wires below 0.8% strain amplitude. While 0% and 8% pre-strain wires exhibited distinct low-cycle and high-cycle fatigue regions, reaching run out at 10(8) cycles at 0.6% and 0.4% strain amplitude, respectively, 10% pre-strain wires continued to fracture at less than 10(5) cycles, even at 0.3% strain amplitude. Furthermore, over 70% fatigue cracks were found to initiate on the compressive pre-strain surface in pre-strained wires. In light of the texture-dependent tension-compression asymmetry in Nitinol, this reduction in fatigue life and preferential crack initiation in pre-strained wires is thought to be attributed to compressive pre-strain-induced plasticity and tensile residual stresses as well as the formation of martensite variants. Despite differences in fatigue life, SEM revealed that the size, shape and morphology of the fatigue fracture surfaces were comparable across the pre-strain levels. Further, the mechanisms underlying fatigue were found to be similar; despite large differences in cycles to failure across strain amplitudes and pre-strain levels, cracks

  2. Mechanisms-based viscoplasticity: Theoretical approach and experimental validation for steel 304L

    PubMed Central

    Zubelewicz, Aleksander; Oliferuk, Wiera

    2016-01-01

    We propose a mechanisms-based viscoplasticity approach for metals and alloys. First, we derive a stochastic model for thermally-activated motion of dislocations and, then, introduce power-law flow rules. The overall plastic deformation includes local plastic slip events taken with an appropriate weight assigned to each angle of the plane misorientation from the direction of maximum shear stress. As deformation progresses, the material experiences successive reorganizations of the slip systems. The microstructural evolution causes that a portion of energy expended on plastic deformation is dissipated and the rest is stored in the defect structures. We show that the reorganizations are stable in a homogeneously deformed material. The concept is tested for steel 304L, where we reproduce experimentally obtained stress-strain responses, we construct the Frost-Ashby deformation map and predict the rate of the energy storage. The storage is assessed in terms of synchronized measurements of temperature and displacement distributions on the specimen surface during tensile loading. PMID:27026209

  3. Deep drawing of 304 L Steel Sheet using Vegetable oils as Forming Lubricants

    NASA Astrophysics Data System (ADS)

    Shashidhara, Y. M.; Jayaram, S. R.

    2012-12-01

    The study involves the evaluation of deep drawing process using two non edible oils, Pongam (Pongammia pinnata) and Jatropha (Jatropha carcass) as metal forming lubricants. Experiments are conducted on 304L steel sheets under the raw and modified oils with suitable punch and die on a hydraulic press of 200 ton capacity. The punch load, draw-in-length and wall thickness distribution for deep drawn cups are observed. The drawn cups are scanned using laser scanning technique and 3D models are generated using modeling package. The wall thickness profiles of cups at different sections (or height) are measured using CAD package. Among the two raw oils, the drawn cups under Jatropha oil, have uniform wall thickness profile compared to Pongam oil. Uneven flow of material and cup rupturing is observed under methyl esters of Pongam and Jatropha oil lubricated conditions. However, the results are observed under epoxidised Jatropha oil with uniform metal flow and wall thicknesses compared to mineral and other versions of vegetable oils.

  4. Mechanisms-based viscoplasticity: Theoretical approach and experimental validation for steel 304L.

    PubMed

    Zubelewicz, Aleksander; Oliferuk, Wiera

    2016-01-01

    We propose a mechanisms-based viscoplasticity approach for metals and alloys. First, we derive a stochastic model for thermally-activated motion of dislocations and, then, introduce power-law flow rules. The overall plastic deformation includes local plastic slip events taken with an appropriate weight assigned to each angle of the plane misorientation from the direction of maximum shear stress. As deformation progresses, the material experiences successive reorganizations of the slip systems. The microstructural evolution causes that a portion of energy expended on plastic deformation is dissipated and the rest is stored in the defect structures. We show that the reorganizations are stable in a homogeneously deformed material. The concept is tested for steel 304L, where we reproduce experimentally obtained stress-strain responses, we construct the Frost-Ashby deformation map and predict the rate of the energy storage. The storage is assessed in terms of synchronized measurements of temperature and displacement distributions on the specimen surface during tensile loading. PMID:27026209

  5. Mechanisms-based viscoplasticity: Theoretical approach and experimental validation for steel 304L

    NASA Astrophysics Data System (ADS)

    Zubelewicz, Aleksander; Oliferuk, Wiera

    2016-03-01

    We propose a mechanisms-based viscoplasticity approach for metals and alloys. First, we derive a stochastic model for thermally-activated motion of dislocations and, then, introduce power-law flow rules. The overall plastic deformation includes local plastic slip events taken with an appropriate weight assigned to each angle of the plane misorientation from the direction of maximum shear stress. As deformation progresses, the material experiences successive reorganizations of the slip systems. The microstructural evolution causes that a portion of energy expended on plastic deformation is dissipated and the rest is stored in the defect structures. We show that the reorganizations are stable in a homogeneously deformed material. The concept is tested for steel 304L, where we reproduce experimentally obtained stress-strain responses, we construct the Frost-Ashby deformation map and predict the rate of the energy storage. The storage is assessed in terms of synchronized measurements of temperature and displacement distributions on the specimen surface during tensile loading.

  6. Notch Effect on Tensile Deformation Behavior of 304L and 316L Steels in Liquid Helium and Hydrogen

    NASA Astrophysics Data System (ADS)

    Shibata, K.; Fujii, H.

    2004-06-01

    Tensile tests of type 304L and 316L steels were carried out using round bar specimens with a notch in liquid helium, hydrogen, liquid nitrogen and at ambient temperature. The obtained tensile strengths were compared with the tensile strengths of smooth specimens. For smooth specimens, tensile strength increased with a decrease in temperature and the strengths in liquid helium and hydrogen show similar values in both steels. For notched specimen of 304L steel, tensile strength (including fracture strength) increased noticeably from ambient to liquid nitrogen temperature but showed a large decrease in liquid helium and hydrogen. In liquid hydrogen and helium, the tensile strength is a little lower in liquid hydrogen than in liquid helium and both strengths are lower than tensile strengths of smooth specimens. For notched specimen of 316L steel, an increase in tensile strength from ambient to liquid nitrogen temperature was not so large and a decrease from liquid nitrogen to liquid hydrogen was small. The tensile strengths in liquid helium and hydrogen were nearly same and higher than those of smooth specimens. Different behavior of serration was observed between liquid helium and hydrogen, and between 304L and 316L steels. The reasons for these differences were discussed using computer simulation.

  7. Notch Effect on Tensile Deformation Behavior of 304L and 316L Steels in Liquid Helium and Hydrogen

    SciTech Connect

    Shibata, K.; Fujii, H.

    2004-06-28

    Tensile tests of type 304L and 316L steels were carried out using round bar specimens with a notch in liquid helium, hydrogen, liquid nitrogen and at ambient temperature. The obtained tensile strengths were compared with the tensile strengths of smooth specimens. For smooth specimens, tensile strength increased with a decrease in temperature and the strengths in liquid helium and hydrogen show similar values in both steels. For notched specimen of 304L steel, tensile strength (including fracture strength) increased noticeably from ambient to liquid nitrogen temperature but showed a large decrease in liquid helium and hydrogen. In liquid hydrogen and helium, the tensile strength is a little lower in liquid hydrogen than in liquid helium and both strengths are lower than tensile strengths of smooth specimens. For notched specimen of 316L steel, an increase in tensile strength from ambient to liquid nitrogen temperature was not so large and a decrease from liquid nitrogen to liquid hydrogen was small. The tensile strengths in liquid helium and hydrogen were nearly same and higher than those of smooth specimens. Different behavior of serration was observed between liquid helium and hydrogen, and between 304L and 316L steels. The reasons for these differences were discussed using computer simulation.

  8. On the interface between LENS deposited stainless steel 304L repair geometry and cast or machined components.

    SciTech Connect

    Smugeresky, John E.; Harris, Marc F.; Griffith, Michelle Lynn; Gill, David Dennis; Robino, Charles Victor

    2004-12-01

    Laser Engineered Net Shaping (LENS) is being evaluated for use as a metal component repair/modification process for the NWC. An aspect of the evaluation is to better understand the characteristics of the interface between LENS deposited material and the substrate on which it is deposited. A processing and metallurgical evaluation was made on LENS processed material fabricated for component qualification tests. A process parameter evaluation was used to determine optimum build parameters and these parameters were used in the fabrication of tensile test specimens to study the characteristics of the interface between LENS deposited material and several types of substrates. Analyses of the interface included mechanical properties, microstructure, and metallurgical integrity. Test samples were determined for a variety of geometric configurations associated with interfaces between LENS deposited material and both wrought base material and previously deposited LENS material. Thirteen different interface configurations were fabricated for evaluation representing a spectrum of deposition conditions from complete part build, to hybrid substrate-LENS builds, to repair builds for damaged or re-designed housings. Good mechanical properties and full density were observed for all configurations. When tested to failure, fracture occurred by ductile microvoid coalescence. The repair and hybrid interfaces showed the same metallurgical integrity as, and had properties similar to, monolithic LENS deposits.

  9. Influence of pre-strain on fracture toughness and stable crack growth in low carbon steels

    SciTech Connect

    Miyata, Takashi; Tagawa, Tetsuya; Aihara, Syuji

    1997-12-31

    Experimental investigations demonstrate a significant effect of pre-strain on fracture toughness and stable crack growth resistance of a low carbon structural steel. Fracture toughness, Ji for the onset of stable ductile crack growth is decreased to one half with a 9% pre-strain due to cold rolling. The characteristic distance model for ductile crack initiation was applied to analyze parameters affecting the degradation of fracture resistance. The model predicts that value of Ji is given as a linear function of yield strength and ductility of the material. In order to confirm the theoretical prediction, notched round bar tensile tests were performed and ductility under a high triaxial stress state was measured. Critical plastic strain for micro-void coalescence is significantly decreased with increasing pre-strain. Degradation in Ji due to pre-strain can be well explained by the characteristic distance model. To clarify micro-mechanisms of degradation in ductility due to pre-strain, fracture process in notched round bar specimens was investigated emphasizing the role of micro-void nucleation and growth. Experimental observation indicates that the significant decrease of the critical strain due to pre-strain is attributed to the increase of void nucleation sites under a high triaxial stress state.

  10. Optimization of Heat Treatments for Reversion of Strain-Induced Martensite in 304L SS Explosive Clad

    NASA Astrophysics Data System (ADS)

    Prasanthi, T. N.; Sudha, C.; Parida, P. K.; Dasgupta, Arup; Saroja, S.

    2016-02-01

    Explosive clad joints of 304L SS and Ti-5Ta-2Nb alloy, fabricated for an important application in the spent nuclear fuel reprocessing industry showed formation of deformation induced metastable α' martensite and fcc Ti phase in SS and TiTaNb alloy respectively. A biphasic structure consisting of metastable phases is not preferred for industrial applications due to degradation of corrosion and mechanical properties of the structural materials during service. Hence, it is essential to carry out post cladding heat treatments. The results reported in this paper provide evidence for the presence of α' phase in 304L SS in `as clad' joints and its reversion process during thermal exposure. The temperature window in the range of 400-700 °C and time was optimized based on complete transformation of the metastable phases to parent phases, and avoiding the formation of brittle Fe-Ti intermetallics at the interface. A systematic increase in the fraction of austenite phase associated with the reversion phenomena has been studied using electron back scattered diffraction and transmission electron microscopy. Orientation relationship between product fcc and parent bcc phases was found to obey the K-S relationship. The reverted γ phase was found to nucleate within the martensite laths. A temperature of 550 °C for duration of about 10 h was found to be optimum for the post cladding treatments of the explosive clad joints.

  11. Nickel release from stainless steels.

    PubMed

    Haudrechy, P; Mantout, B; Frappaz, A; Rousseau, D; Chabeau, G; Faure, M; Claudy, A

    1997-09-01

    In 1994, a study of nickel release and allergic contact dermatitis from nickel-plated metals and stainless steels was published in this journal. It was shown that low-sulfur stainless steel grades like AISI 304, 316L or 430 (S < or = 0.007%) release less than 0.03 microgram/cm2/week of nickel in acid artificial sweat and elicit no reactions in patients already sensitized to nickel. In contrast, nickel-plated samples release around 100 micrograms/cm2/week of Ni and high-sulfur stainless steel (AISI 303-S approximately 0.3%) releases about 1.5 micrograms/cm2/week in this acid artificial sweat. Applied on patients sensitized to nickel, these metals elicit positive reactions in 96% and 14%, respectively, of the patients. The main conclusion was that low-sulfur stainless steels like AISI 304, 316L or 430, even when containing Ni, should not elicit nickel contact dermatitis, while metals having a mean corrosion resistance like a high-sulfur stainless steel (AISI 303) or nickel-plated steel should be avoided. The determining characteristic was in fact the corrosion resistance in chloride media, which, for stainless steels, is connected, among other factors, to the sulfur content. Thus, a question remained concerning the grades with an intermediate sulfur content, around 0.03%, which were not studied. They are the object of the study presented in this paper. 3 tests were performed: leaching experiments, dimethylglyoxime and HNO3 spot tests, and clinical patch tests; however, only stainless steels were tested: a low-sulfur AISI 304 and AISI 303 as references and 3 grades with a sulfur content around 0.03%: AISI 304L, AISI 304L added with Ca, AISI 304L+Cu. Leaching experiments showed that the 4 non-resulfurised grades released less than 0.5 microgram/cm2/week in acid sweat while the reulfurized AISI 303 released around or more than 0.5 microgram/cm2/week. This is explained by the poorer corrosion resistance of the resulfurized grade. Yet all these grades had the same

  12. Impact Testing of Stainless Steel Material at Cold Temperatures

    SciTech Connect

    Spencer D. Snow; D. Keith Morton; Robert K. Blandford

    2008-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, a previous paper [1] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens at room and elevated temperatures. The goal of the work presented herein is to add recently completed impact tensile testing results at -20 degrees F conditions for dual-marked 304/304L and 316/316L stainless steel material specimens (hereafter referred to as 304L and 316L, respectively). Recently completed welded material impact testing at -20 degrees F, room, 300 degrees F, and 600 degrees F is also reported. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, the impact tests achieved strain rates in the 4 to 40 per second range, depending upon the material temperature. Elevated true stress-strain curves for these materials reflecting varying strain rates and temperatures are presented herein.

  13. Effect of Equal Biaxial Pre-Strain on Forming Limit Diagram of AA5083

    SciTech Connect

    Zhalehfar, F.; Hosseinipour, S. J.; Nourouzi, S.; Gorji, A. H.

    2011-01-17

    In this work, the effect of equal biaxial pre-strain on the forming limit curve (FLC) of 5083 aluminum alloy has been investigated. For this purpose, in the first stage, square blanks with dimensions of 200 mm in each length were cut from the original sheet and stretched by a spherical punch to the specified heights. Then, specimens were prepared by cutting the pre-strained blanks with the longitudinal axis parallel and perpendicular to the rolling direction. In the second stage, the specimens were tested by the out-of-plane test method to determine the forming limit diagram (FLD) according to the ISO 12004. Furthermore, forming limit stress diagram (FLSD) was determined by using Hill's quadratic yield function. The results showed that the equal biaxial pre-straining decreased and shifted the FLC to the right hand side of the diagram. However, it had not any effect on the forming limit stress curves.

  14. Effect of pre-strain on susceptibility of Indian Reduced Activation Ferritic Martensitic Steel to hydrogen embrittlement

    NASA Astrophysics Data System (ADS)

    Sonak, Sagar; Tiwari, Abhishek; Jain, Uttam; Keskar, Nachiket; Kumar, Sanjay; Singh, Ram N.; Dey, Gautam K.

    2015-10-01

    The role of pre-strain on hydrogen embrittlement susceptibility of Indian Reduced Activation Ferritic Martensitic Steel was investigated using constant nominal strain-rate tension test. The samples were pre-strained to different levels of plastic strain and their mechanical behavior and mode of fracture under the influence of hydrogen was studied. The effect of plastic pre-strain in the range of 0.5-2% on the ductility of the samples was prominent. Compared to samples without any pre-straining, effect of hydrogen was more pronounced on pre-strained samples. Prior deformation reduced the material ductility under the influence of hydrogen. Up to 35% reduction in the total strain was observed under the influence of hydrogen in pre-strained samples. Hydrogen charging resulted in increased occurrence of brittle zones on the fracture surface. Hydrogen Enhanced Decohesion (HEDE) was found to be the dominant mechanism of fracture.

  15. Effect of pre-strain on ratcheting behavior of A668 Class D steel

    NASA Astrophysics Data System (ADS)

    Tripathy, S.; Mondal, A. K.; Dutta, K.

    2016-02-01

    The aim of this investigation is to study the effect pre-strain (0%, 2%, 4% and 8%) on ratcheting behavior of ASTM A668 Class D steel in different heat treatment conditions (normalized and hardened-tempered). Ratcheting tests were carried out at room temperature on cylindrical specimens having 12.5 mm gauge length and 6 mm gauge diameter. The results include reduced strain accumulation with increasing prestrain level due to work hardening of the pre-strained samples. Further, cyclic hardening takes place during ratcheting deformation.

  16. A novel method of fabricating laminated silicone stack actuators with pre-strained dielectric layers

    NASA Astrophysics Data System (ADS)

    Hinitt, Andrew D.; Conn, Andrew T.

    2014-03-01

    In recent studies, stack based Dielectric Elastomer Actuators (DEAs) have been successfully used in haptic feedback and sensing applications. However, limitations in the fabrication method, and materials used to con- struct stack actuators constrain their force and displacement output per unit volume. This paper focuses on a fabrication process enabling a stacked elastomer actuator to withstand the high tensile forces needed for high power applications, such as mimetics for mammalian muscle contraction (i.e prostheses), whilst requiring low voltage for thickness-mode contractile actuation. Spun elastomer layers are bonded together in a pre-strained state using a conductive adhesive filler, forming a Laminated Inter-Penetrating Network (L-IPN) with repeatable and uniform electrode thickness. The resulting structure utilises the stored strain energy of the dielectric elas- tomer to compress the cured electrode composite material. The method is used to fabricate an L-IPN example, which demonstrated that the bonded L-IPN has high tensile strength normal to the lamination. Additionally, the uniformity and retained dielectric layer pre-strain of the L-IPN are confirmed. The described method is envisaged to be used in a semi-automated assembly of large-scale multi-layer stacks of pre-strained dielectric layers possessing a tensile strength in the range generated by mammalian muscle.

  17. Atom probe, AFM, and STM studies on vacuum-fired stainless steels.

    PubMed

    Stupnik, A; Frank, P; Leisch, M

    2009-04-01

    The surface morphology of grades 304L and 316LN stainless steels, after low-temperature bake-out process and vacuum annealing, has been studied by atomic force microscopy (AFM) and scanning tunnelling microscopy (STM). The local elemental composition on the surface before and after thermal treatment has been investigated by atom probe (AP) depth profiling measurements. After vacuum annealing, AFM and STM show significant changes in the surface structure and topology. Recrystallization and surface reconstruction is less pronounced on the 316LN stainless steel. AP depth profiling analyses result in noticeable nickel enrichment on the surface of grade 304L samples. Since hydrogen recombination is almost controlled by surface structure and composition, a strong influence on the outgassing behaviour by the particular surface microstructure can be deduced. PMID:19167824

  18. Corrosion of stainless steel piping in a high manganese fresh water

    SciTech Connect

    Avery, R.E.; Lutey, R.W.; Musick, J.; Pinnow, K.E.; Tuthill, A.H.

    1996-07-01

    In March of 1993, about two years after startup in early 1991, pinhole leaks were found in the 16 in. (406 mm) type 304L stainless steel (UNS S30403) raw water piping at the Brunswick-Topsham Water District (BTWD) Potable Water Treatment Plant (PWTP) in Brunswick, Maine. The low chloride manganese-containing well water is chlorinated in the pump house. After reaching the plant, the raw water is handled in type 304L stainless steel (UNS S30403) piping. It was initially felt that the corrosion might be the microbiologically influenced corrosion (MIC) type corrosion described by Tverberg, Pinnow, and Redmerski. Investigation showed that the role of manganese and chlorine differed, in important respects, from that described by Tverberg et. al., and that heat tint scale may have played a significant role in the corrosion that occurred at the BTWD plant.

  19. Stainless steel recycle FY94 progress report

    SciTech Connect

    Imrich, K.J.

    1994-10-28

    The Materials Technology Section (MTS) of the Savannah River Technology Center (SRTC) was asked to demonstrate the practicality of recycling previously contaminated stainless steel components such as reactor heat exchanger heads, process water piping and slug buckets into 208 liters (55 gallon) drums and 2.8 cubic meter (100 ft{sup 3}) storage boxes. Radioactively contaminated stainless steel scrap will be sent to several industrial partners where it will be melted, decontaminated/cast into ingots, and rolled into plate and sheet and fabricated into the drums and boxes. As part of this recycle initiative, MTS was requested to demonstrate that radioactively contaminated Type 304L stainless steel could be remelted and cast to meet the applicable ASTM specification for fabrication of drums and boxes. In addition, MTS was requested to develop the technical basis of melt decontamination and establish practicality of using this approach for value added products. The findings presented in this investigation lead to the following conclusions: recycle of 18 wt% Cr-8 wt% Ni alloy can be achieved by melting Type 304 stainless steel in a air vacuum induction furnace; limited melt decontamination of the contaminated stainless steel was achieved, surface contamination was removed by standard decontamination techniques; carbon uptake in the as-cast ingots resulted from the graphite susceptor used in this experiment and is unavoidable with this furnace configuration. A new furnace optimized for melting stainless steel has been installed and is currently being tested for use in this program.

  20. Three-dimensional development of tensile pre-strained annulus fibrosus cells for tissue regeneration: An in-vitro study

    SciTech Connect

    Chuah, Yon Jin; Lee, Wu Chean; Wong, Hee Kit; Kang, Yuejun; Hee, Hwan Tak

    2015-02-01

    Prior research has investigated the immediate response after application of tensile strain on annulus fibrosus (AF) cells for the past decade. Although mechanical strain can produce either catabolic or anabolic consequences to the cell monolayer, little is known on how to translate these findings into further tissue engineering applications. Till to date, the application and effect of tensile pre-strained cells to construct a three-dimensional (3D) AF tissue remains unknown. This study aims to investigate the effect of tensile pre-strained exposure of 1 to 24 h on the development of AF pellet culture for 3 weeks. Equibiaxial cyclic tensile strain was applied on AF monolayer cells over a period of 24 h, which was subsequently developed into a cell pellet. Investigation on cellular proliferation, phenotypic gene expression, and histological changes revealed that tensile pre-strain for 24 h had significant and lasting effect on the AF tissue development, with enhanced cell proliferation, and up-regulation of collagen type I, II, and aggrecan expression. Our results demonstrated the regenerative ability of AF cell pellets subjected to 24 h tensile pre-straining. Knowledge on the effects of tensile pre-strain exposure is necessary to optimize AF development for tissue reconstruction. Moreover, the tensile pre-strained cells may further be utilized in either cell therapy to treat mild disc degeneration disease, or the development of a disc construct for total disc replacement. - Highlights: • Establishment of tensile pre-strained cell line population for annulus development. • Tensile strain limits collagen gene expression declination in monolayer culture. • Tensile pre-strained cells up-regulate their matrix protein in 3D pellet culture.

  1. Damage behavior analysis of smart composites with embedded pre-strained SMA foils

    NASA Astrophysics Data System (ADS)

    Ogisu, Toshimichi; Shimanuki, Masakazu; Kiyoshima, Satoshi; Takaki, Junji; Taketa, Ichiro; Takeda, Nobuo

    2006-02-01

    This paper presents the results of experimental and analytical studies with respect to the damage onset/growth suppression behavior using quasi-isotropic CFRP laminates with embedded pre-strained SMA foils under quasi-static uniaxial tension load. In our previous studies, we conducted some preliminary quasi-static load-unload tests using CFRP laminates with embedded pre-strained SMA foils (smart composites). The results confirmed that these smart composites had excellent effects on damage onset/growth suppression, in comparison with the conventional CFRP laminates. In this study, systematic load-unload tests are conducted for quasi-isotropic laminates, with and without SMA foils and adhesive layers. Following this, a detailed observation of the damage onset/growth suppression behavior is conducted. This observation verified that the microcracks, which originated at the -45/90 interface, generally grow into transverse cracks in a 90° ply of the quasi-isotropic CFRP laminates ([45/0/-45/90]s). It has also been experimentally confirmed that the damage onset/growth suppression effects of smart composites are obtained by the suppression of crack opening displacement. Furthermore, the stress and strain distributions of all the composite systems with microcracks are calculated by FEM analysis at room temperature (RT) and at 80 °C for conventional composites ([45/0/-45/90]s) and smart composites ([45/0/-45/90/Ad/SMA/Ad/90/-45/0/45]), respectively. From the results of the FEM analysis, the strain energy release rate is calculated using the 'crack closure method' for the evaluation of the damage onset/growth suppression effect. It is confirmed that the damage onset/growth suppression effects of the CFRP laminates with embedded pre-strained SMA foils are obtained by the suppression of crack opening displacement in 90° layers, which is generated by the suppression of the strain energy release rate for smart composites by the recovery stress of SMA.

  2. Stainless Steel Permeability

    SciTech Connect

    Buchenauer, Dean A.; Karnesky, Richard A.

    2015-09-01

    An understanding of the behavior of hydrogen isotopes in materials is critical to predicting tritium transport in structural metals (at high pressure), estimating tritium losses during production (fission environment), and predicting in-vessel inventory for future fusion devices (plasma driven permeation). Current models often assume equilibrium diffusivity and solubility for a class of materials (e.g. stainless steels or aluminum alloys), neglecting trapping effects or, at best, considering a single population of trapping sites. Permeation and trapping studies of the particular castings and forgings enable greater confidence and reduced margins in the models. For FY15, we have continued our investigation of the role of ferrite in permeation for steels of interest to GTS, through measurements of the duplex steel 2507. We also initiated an investigation of the permeability in work hardened materials, to follow up on earlier observations of unusual permeability in a particular region of 304L forgings. Samples were prepared and characterized for ferrite content and coated with palladium to prevent oxidation. Issues with the poor reproducibility of measurements at low permeability were overcome, although the techniques in use are tedious. Funding through TPBAR and GTS were secured for a research grade quadrupole mass spectrometer (QMS) and replacement turbo pumps, which should improve the fidelity and throughput of measurements in FY16.

  3. Evaluation of Giga-cycle Fatigue Properties of Austenitic Stainless Steels Using Ultrasonic Fatigue Test

    NASA Astrophysics Data System (ADS)

    Takahashi, Kyouhei; Ogawa, Takeshi

    Ultrasonic fatigue tests have been performed in austenitic stainless steel, SUS316NG, in order to investigate giga-cycle fatigue strength of pre-strained materials, i.e. 5, 10 and 20% tensile pre-strains and -20% compressive pre-strain. The pre-strains were applied before specimen machining. The austenitic stainless steels are known to exhibit remarkable self-heating during the fatigue experiment. Therefore, heat radiation method was established by setting fatigue specimens in a low temperature chamber at about -100°C. The self-heating was controlled by intermittent loading condition, which enabled us to maintain the test section of the specimens at about room temperature. The results revealed that the fatigue strength increased with increasing pre-strain levels. Fish-eye fracture was observed for -20% pre-strained specimen fractured at 4.11×107 cycles, while the other specimens exhibited ordinary fatigue fracture surface originated from stage I facet on the specimen surface. The increase in fatigue limit was predicted by Vickers hardness, HV, which depended on the size of indented region. The prediction was successful using HV values obtained by the size of the indented region similar to those of the stage I facets.

  4. RESULTS OF EXPERIMENT TO DETERMINE CORROSION RATES FOR 304L IN HB-LINE DISSOLVER VESSEL VENTILATION SYSTEM

    SciTech Connect

    Mickalonis, J; Kathryn Counts, K

    2008-02-22

    Radioactive material being processed as part of the DE3013 program for HB-Line will result in the presence of chlorides, and in some cases fluorides, in the dissolver. Material Science and Technology developed an experimental plan to evaluate the impact of chloride on corrosion of the dissolver vessel ventilation system. The plan set test variables from the proposed operating parameters, previous test results, and a desired maximum chloride concentration for processing. The test variables included concentrations of nitric acid, fluorides and chlorides, and the presence of a welded and stressed metal coupon. Table 1 contains expected general corrosion rates in the HB-Line vessel vent system from dissolution of 3013 contents of varying nitric acid and chloride content. These general corrosion rates were measured upstream of the condenser in the experiment's offgas system near the entrance to the dissolver. However, they could apply elsewhere in the offgas system, depending on factors not simulated in the testing, including offgas system temperatures and airflow. Localized corrosion was significant in Tests One, Two, and Three. This corrosion is significant because it will probably be the first mode of penetration of the 304L steel in several places in the system. See Table 2. For Tests One and Three, the penetration rate of localized corrosion was much higher than that for general corrosion. It was approximately four times higher in Test One and at least 45 times higher in Test Three, penetrating an entire coupon thickness of 54 mils in 186 hours or less. There was no significant difference in corrosion between welded areas and un-welded areas on coupons. There was also no significant attack on stressed portions of coupons. It is probable that the lack of corrosion was because the stressed areas were facing downwards and offered no place for condensation or deposits to form. Had deposits formed, pitting may have occurred and led to stress corrosion cracking. The

  5. High Strength Stainless Steel Properties that Affect Resistance Welding

    SciTech Connect

    Kanne, W.R.

    2001-08-01

    This report discusses results of a study on selected high strength stainless steel alloy properties that affect resistance welding. The austenitic alloys A-286, JBK-75 (Modified A-286), 21-6-9, 22-13-5, 316 and 304L were investigated and compared. The former two are age hardenable, and the latter four obtain their strength through work hardening. Properties investigated include corrosion and its relationship to chemical cleaning, the effects of heat treatment on strength and surface condition, and the effect of mechanical properties on strength and weldability.

  6. Controlled powder morphology experiments in megabar 304 stainless steel compaction

    SciTech Connect

    Staudhammer, K.P.; Johnson, K.A.

    1985-01-01

    Experiments with controlled morphology including shape, size, and size distribution were made on 304L stainless steel powders. These experiments involved not only the powder variables but pressure variables of 0.08 to 1.0 Mbar. Also included are measured container strain on the material ranging from 1.5% to 26%. Using a new strain controllable design it was possible to seperate and control, independently, strain and pressure. Results indicate that powder morphology, size distribution, packing density are among the pertinent parameters in predicting compaction of these powders.

  7. Corrosion Performance of Stainless Steels in a Simulated Launch Environment

    NASA Technical Reports Server (NTRS)

    Calle, Luz Marina; Vinje, Rubiela D.; MacDowell, Louis

    2004-01-01

    At the Kennedy Space Center, NASA relies on stainless steel (SS) tubing to supply the gases and fluids required to launch the Space Shuttle. 300 series SS tubing has been used for decades but the highly corrosive environment at the launch pad has proven to be detrimental to these alloys. An upgrade with higher alloy content materials has become necessary in order to provide a safer and long lasting launch facility. In the effort to find the most suitable material to replace the existing AISI 304L SS ([iNS S30403) and AISI 316L SS (UNS S31603) shuttle tubing, a study involving atmospheric exposure at the corrosion test site near the launch pads and electrochemical measurements is being conducted. This paper presents the results of an investigation in which stainless steels of the 300 series, 304L, 316L, and AISI 317L SS (UNS S31703) as well as highly alloyed stainless steels 254-SMO (UNS S32154), AL-6XN (N08367) and AL29-4C ([iNS S44735) were evaluated using direct current (DC) electrochemical techniques under conditions designed to simulate those found at the Space Shuttle Launch pad. The electrochemical results were compared to the atmospheric exposure data and evaluated for their ability to predict the long-term corrosion performance of the alloys.

  8. Corrosion in lithium-stainless steel thermal-convection systems

    SciTech Connect

    Tortorelli, P.F.; DeVan, J.H.; Selle, J.E.

    1980-01-01

    The corrosion of types 304L and 316 austenitic stainless steel by flowing lithium was studied in thermal-convection loops operated at 500 to 650/sup 0/C. Both weight and compositional changes were measured on specimens distributed throughout each loop and were combined with metallographic examinations to evaluate the corrosion processes. The corrosion rate and mass transfer characteristics did not significantly differ between the two austenitic stainless steels. Addition of 500 or 1700 wt ppM N to purified lithium did not increase the dissolution rate or change the attack mode of type 316 stainless steel. Adding 5 wt % Al to the lithium reduced the weight loss of this steel by a factor of 5 relative to a pure lithium-thermal-convection loop.

  9. Light-induced sequential self-folding of pre-strained polymer sheets

    NASA Astrophysics Data System (ADS)

    Genzer, Jan; Liu, Ying; Shaw, Brandi; Dickey, Michael

    2014-03-01

    Self-folding is a self-assembly process that causes a predefined 2D template to fold into a desired 3D structure with high fidelity.We have developed a simple method of self-folding that uses predefined ink ``hinges'' printed onto pre-strained polymer sheets via a desk top printer. The ink absorbs external light, causing the area underneath the hinge to heat up and relax the strain in the hinge regions gradually across the sheet thickness. This process results in folding the sheet at the hinge region. We will demonstrate that sequential folding of multiple hinges on the same sample can be programmed by changing the light source and ink color of the hinge. We have successfully employed this strategy to produce complex origami shapes.

  10. Optimizing HVOF Spray Parameters to Maximize Bonding Strength of WC-CrC-Ni Coatings on AISI 304L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Thiruvikraman, C.; Balasubramanian, V.; Sridhar, K.

    2014-06-01

    High velocity oxygen fuel (HVOF)-sprayed cermet coatings are extensively used to combat erosion-corrosion in naval applications and in slurry environments. HVOF spray parameters such as oxygen flow rate, fuel flow rate, powder feed rate, carrier gas flow rate, and spray distance have significant influence on coating characteristics like adhesion bond strength and shear strength. This paper presents the use of statistical techniques in particular response surface methodology (RSM), analysis of variance, and regression analysis to develop empirical relationships to predict adhesion bond strength and lap shear bond strength of HVOF-sprayed WC-CrC-Ni coatings. The developed empirical relationships can be effectively used to predict adhesion bond strength and lap shear bond strength of HVOF-sprayed WC-CrC-Ni coatings at 95% confidence level. Response graphs and contour plots were constructed to identify the optimum HVOF spray parameters to attain maximum bond strength in WC-CrC-Ni coatings.

  11. Irradiation creep of SA 304L and CW 316 stainless steels: Mechanical behaviour and microstructural aspects. Part II: Numerical simulation and test of SIPA model

    NASA Astrophysics Data System (ADS)

    Garnier, J.; Bréchet, Y.; Delnondedieu, M.; Renault, A.; Pokor, C.; Dubuisson, P.; Massoud, J.-P.

    2011-06-01

    A cluster dynamic model has been adapted to test the Stress Induced Preferential Absorption of Defect (SIPA) on Frank loops hypothesis concerning irradiation creep, to reproduce quantitatively both microstructure evolution and its stress induced anisotropy and macroscopic creep rate. It is concluded that SIPA on Frank loops model can account for the observed defects structure, but is unable to reproduce quantitatively the creep rate.

  12. Effects of FIB milling and pre-straining on the microstructure of directionally solidified Mo pillars: a Laue diffraction analysis

    SciTech Connect

    Zimmermann, Julien; Van Petegem, S.; Bei, Hongbin; Grolimund, D.; George, Easo P; Van Swygenhoven, H.

    2010-01-01

    White beam Laue micro-diffraction was performed on directionally solidified, single-crystal Mo pillars in the as-grown state, after focused ion beam (FIB) milling and after pre-straining. The Laue diffraction peaks from the as-grown pillars are very sharp and show no broadening, similar to those from single-crystal Si wafers. Significant broadening and streaking of the peaks occurred after FIB milling and pre-straining, indicative of the damage these treatments induce in the nearly perfect crystal structure of the directionally solidified Mo pillars.

  13. Welding Stainless Steels and Refractory Metals Using Diode-Pumped Continuous Wave Nd:YAG Lasers

    SciTech Connect

    Palmer, T A; Elmer, J W; Pong, R; Gauthier, M D

    2004-09-27

    This report provides an overview of a series of developmental welding studies performed on a 2.2 kW Rofin Sinar DY-022 Diode Pumped Continuous Wave (CW) Nd:YAG welder at Lawrence Livermore National Laboratory (LLNL). Several materials systems, ranging from refractory metals, such as commercially pure tantalum and vanadium, to austenitic stainless steels, including both 304L and 21-6-9 grades, are examined. Power input and travel speed are systematically varied during the welding of each materials system, and the width, depth, and cross sectional area of the resulting weld fusion zones are measured. These individual studies are undertaken in order to characterize the response of the welder to changes in these welding parameters for a range of materials and to determine the maximum depth of penetration of which this welder is capable in each materials system. The maximum weld depths, which are on the order of 5.4 mm, are observed in the 21-6-9 austenitic stainless steel at the maximum laser power setting (2200 W) and a slow travel speed (6.4 mm/sec). The next highest weld depth is observed in the 304L stainless steel, followed by that observed in the vanadium and, finally, in the tantalum. Porosity, which is attributed to the collapse of the keyhole during welding, is also observed in the welds produced in tantalum, vanadium, and 304L stainless steel. Only the 21-6-9 austenitic stainless steel welds displayed little or no porosity over the range of welding parameters. Comparisons with similar laser welding systems are also made for several of these same materials systems. When compared with the welds produced by these other systems, the LLNL system typically produces welds of an equivalent or slightly higher depth.

  14. Attenuation of shock waves in copper and stainless steel

    SciTech Connect

    Harvey, W.B.

    1986-06-01

    By using shock pins, data were gathered on the trajectories of shock waves in stainless steel (SS-304L) and oxygen-free-high-conductivity copper (OFHC-Cu). Shock pressures were generated in these materials by impacting the appropriate target with thin (approx.1.5 mm) flying plates. The flying plates in these experiments were accelerated to high velocities (approx.4 km/s) by high explosives. Six experiments were conducted, three using SS-304L as the target material and three experiments using OFHC-Cu as the target material. Peak shock pressures generated in the steel experiments were approximately 109, 130, and 147 GPa and in the copper experiments, the peak shock pressures were approximately 111, 132, and 143 GPa. In each experiment, an attenuation of the shock wave by a following release wave was clearly observed. An extensive effort using two characteristic codes (described in this work) to theoretically calculate the attenuation of the shock waves was made. The efficacy of several different constitutive equations to successfully model the experiments was studied by comparing the calculated shock trajectories to the experimental data. Based on such comparisons, the conclusion can be drawn that OFHC-Cu enters a melt phase at about 130 GPa on the principal Hugoniot. There was no sign of phase changes in the stainless-steel experiments. In order to match the observed attenuation of the shock waves in the SS-304L experiments, it was necessary to include strength effects in the calculations. It was found that the values for the parameters in the strength equations were dependent on the equation of state used in the modeling of the experiments. 66 refs., 194 figs., 77 tabs.

  15. Localized weld metal corrosion in stainless steel water tanks

    SciTech Connect

    Strum, M.J.

    1995-05-25

    The rapidly developed leaks within the TFC and TFD tanks (LLNL groundwater treatment facilities) were caused by localized corrosion within the resolidified weld metal. The corrosion was initiated by the severe oxidation of the backsides of the welds which left the exposed surfaces in a condition highly susceptible to aqueous corrosion. The propagation of surface corrosion through the thickness of the welds occurred by localized corrosive attack. This localized attack was promoted by the presence of shielded aqueous environments provided by crevices at the root of the partial penetration welds. In addition to rapid corrosion of oxidized surfaces, calcium carbonate precipitation provided an additional source of physical shielding from the bulk tank environment. Qualification testing of alternate weld procedures showed that corrosion damage can be prevented in 304L stainless steel GTA welds by welding from both sides while preventing oxidation of the tank interior through the use of an inert backing gas such as argon. Corrosion resistance was also satisfactory in GMA welds in which oxidized surfaces were postweld cleaned by wire brushing and chemically passivated in nitric acid. Further improvements in corrosion resistance are expected from a Mo-containing grade of stainless steel such as type 316L, although test results were similar for type 304L sheet welded with type 308L filler metal and type 316L sheet welded with type 316L filler metal.

  16. Uniaxial Pre-strain and Free Recovery (UPFR) as a Flexible Technique for Nitinol Characterization

    NASA Astrophysics Data System (ADS)

    Cadelli, A.; Manjeri, R. M.; Sczerzenie, F.; Coda, A.

    2016-03-01

    The measurement of phase transformation temperatures of superelastic (SE) and shape memory (SM) NiTi alloy products and components was studied in this work. The transformation temperatures of a set of twenty different 300 μm NiTi superelastic wires were measured by two well-established and standardized techniques, namely differential scanning calorimetry (DSC) and bend and free recovery (BFR) and then compared with the results from the Uniaxial Pre-Strain and Free Recovery (UPFR) test. UPFR is a tension-based test, whose aim is to overcome the limitations associated with BFR testing. Within this work, a test procedure has been set up and validated. UPFR is found to be the only method showing a very strong correlation with the mechanical properties measured using the standard uniaxial tensile test method for superelastic NiTi alloy. Further, UPFR has been validated as a robust technique for measuring the R-phase and austenitic transformation temperatures in specimens of various sizes, composition, and of different geometries. This technique overcomes the limitations of BFR and DSC which cannot be used for testing products such as 25 μm SM wire, a 50 μm SE strip, and different springs and microsprings for actuation.

  17. Three-dimensional folding of pre-strained polymer sheets via absorption of laser light

    SciTech Connect

    Liu, Ying; Genzer, Jan E-mail: mddickey@ncsu.edu Dickey, Michael D. E-mail: mddickey@ncsu.edu; Miskiewicz, Matthew; Escuti, Michael J. E-mail: mddickey@ncsu.edu

    2014-05-28

    Patterned light from a laser can induce rapid self-folding of pre-strained polymer sheets. Black ink coated on the sheet absorbs the light, which converts the photon energy into thermal energy that heats the sheet locally; the temperature of the sheet is highest at the surface where the light impinges on the sheet and decreases through the sheet thickness. The gradient of temperature induces a gradient of strain relaxation through the depth of the sheet, which causes folding within seconds of irradiation. The pattern of laser light that irradiates the compositionally homogeneous two-dimensional (2D) substrate dictates the resulting three-dimensional (3D) shape. Unlike most approaches to self-folding, the methodology described here requires no patterning of pre-defined hinges. It opens up the possibility of using a patterning technique that is inherently 2D to form 3D shapes. The use of lasers also enables systematic control of key process parameters such as power, intensity, and the pattern of light (i.e., beam width and shape). The rate of folding and folding angle measured with respect to these parameters provide an indirect quantification of heat loss in the sample and thereby identify the threshold power and power intensity that must be delivered to the hinge for folding to occur.

  18. Constitutive model of AZ31B sheet at various pre-strains and temperatures

    NASA Astrophysics Data System (ADS)

    Kim, Heon Young; Seo, Oh Suk; Lee, Chung An; Kim, Ji Hoon; Nguyen, Ngoc-Trung; Lee, Myoung-Gyu

    2013-12-01

    Due to their high specific strength, vibration absorption capability, and excellent corrosion resistance, Mg alloys have been potential alternative to other lightweight materials in the automotive industry. Mg alloys are known to have unique mechanical properties; i.e., yielding asymmetry, anisotropy, unusual hardening behavior at room temperature. Usually, Mg alloy sheets have inferior formability at room temperature, but the formability increases when the temperature increases. Moreover, the asymmetry and anisotropy become less significant due to the activation of non-basal slip systems at higher temperature. Utilizing this unique properties, the forming of Mg alloy sheets has been frequently conducted at the temperature of 200 °C or higher, at which twinning effect is less dominant. However, the forming process at elevated temperature lowers production speed due to the additional heating and cooling stages. To resolve this problem, studies on technology that maximizes the formability of Mg alloy sheets at lower temperature have been widely conducted. In this paper, the response of AZ31B Mg alloy sheets under tension-compression cyclic loading at different pre-strains and temperatures was measured experimentally. Then a practical hardening model was developed to reproduce the measured stress-strain responses, which can be applied to the simulation of sheet metal forming of Mg alloy sheets.

  19. Effect of Specimen Diameter on Tensile Properties of Austenitic Stainless Steels in Liquid Hydrogen and Gaseous Helium at 20K

    NASA Astrophysics Data System (ADS)

    Fujii, H.; Ohmiya, S.; Shibata, K.; Ogata, T.

    2006-03-01

    Tensile tests using round bar type specimens of 3, 5 and 7 mm in diameter were conducted at 20K in liquid hydrogen and also in gaseous helium at the same temperature for three major austenitic stainless steels, JIS SUS304L, 316L and 316LN, extensively used for cryogenic applications including liquid hydrogen transportation and storage vessels. Stress-strain curves were considerably different between circumstances and also specimen diameter, resulting in differences of strength and ductility. In liquid hydrogen, serrated deformation appeared after considerable work hardening and more active in specimens with larger diameter. Meanwhile serrated deformation was observed from the early stage of plastic deformation in gaseous helium at 20 K and serration was more frequent in specimens with smaller diameter. The serrated deformation behaviors were numerically simulated for 304L steel with taking thermal properties such as thermal conductivity, specific heat, heat transfer from specimens to cryogenic media into account, and some agreement with the experiments was obtained.

  20. Effect of Specimen Diameter on Tensile Properties of Austenitic Stainless Steels in Liquid Hydrogen and Gaseous Helium at 20K

    SciTech Connect

    Fujii, H.; Ohmiya, S.; Shibata, K.; Ogata, T.

    2006-03-31

    Tensile tests using round bar type specimens of 3, 5 and 7 mm in diameter were conducted at 20K in liquid hydrogen and also in gaseous helium at the same temperature for three major austenitic stainless steels, JIS SUS304L, 316L and 316LN, extensively used for cryogenic applications including liquid hydrogen transportation and storage vessels. Stress-strain curves were considerably different between circumstances and also specimen diameter, resulting in differences of strength and ductility. In liquid hydrogen, serrated deformation appeared after considerable work hardening and more active in specimens with larger diameter. Meanwhile serrated deformation was observed from the early stage of plastic deformation in gaseous helium at 20 K and serration was more frequent in specimens with smaller diameter. The serrated deformation behaviors were numerically simulated for 304L steel with taking thermal properties such as thermal conductivity, specific heat, heat transfer from specimens to cryogenic media into account, and some agreement with the experiments was obtained.

  1. Effect of pre-strain and excess length on unsteady fluid-structure interactions of membrane airfoils

    NASA Astrophysics Data System (ADS)

    Rojratsirikul, P.; Wang, Z.; Gursul, I.

    2010-04-01

    Aerodynamic characteristics of two-dimensional membrane airfoils were experimentally investigated in a wind tunnel. The effects of the membrane pre-strain and excess length on the unsteady aspects of the fluid-structure interaction were studied. The deformation of the membrane as a function of angle of attack and free-stream velocity was measured using a high-speed camera. These measurements were complemented by the measurements of unsteady velocity field with a high frame-rate Particle Image Velocimetry (PIV) system as well as smoke visualization. Membrane airfoils with excess length exhibit higher vibration modes, earlier roll-up of vortices, and smaller separated flow regions, whereas the membranes with pre-strain generally behave more similarly to a rigid airfoil. Measured frequencies of the membrane vibrations suggest a possible coupling with the wake instabilities at high incidences for all airfoils.

  2. Investigation of fatigue behavior of two austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Kalnaus, Sergiy

    2009-12-01

    Fatigue of two stainless steels, AISI 304L and AL6-XN, was systematically investigated. While AISI 304L is well known in industry and has been used in engineering applications over the years, AL6-XN is a relatively new alloy and fatigue properties of this material have not been fully investigated by researchers. Both materials belong to one group of austenitic stainless steels. Tension-compression, torsion, and axial-torsion fatigue experiments were conducted on the two alloys to experimentally investigate the cyclic plasticity behavior and the fatigue behavior. Both materials are found to display significant non-proportional hardening. While AISI 304L exhibits cyclic hardening, the AL6-XN alloy displays overall softening under applied cyclic load. Under tension-compression, the cracking plane is perpendicular to the axial loading direction regardless of the loading amplitude for both alloys. The strain-life curves under fully reversed tension-compression and pure torsion for AISI 304L steel are smooth as expected for most metallic materials and can be described by a three-parameter power equation. However, the shear strain-life curve under pure torsion loading for AL6-XN alloy displays a distinct plateau in the fatigue life range approximately from 20,000 to 60,000 loading cycles. The shear strain amplitude corresponding to the plateau is approximately 1.0%. When the shear strain amplitude is above 1.0% under pure shear, the material displays shear cracking. When the shear strain amplitude is below 1.0%, the material displays tensile cracking. A transition from shear cracking to tensile cracking is associated with the plateau in the shear strain-life curve. Three different multiaxial fatigue criteria were evaluated based upon the experimental results on the material for the capability of the criteria to predict fatigue life and the cracking direction. Despite the difference in theory, all the three multiaxial criteria can reasonably correlate the experiments in

  3. Microtopographic Analysis of Part-Through Crack Growth in Alloy 304L Plate-type Tension Specimens

    SciTech Connect

    W. R. Lloyd; E. D. Steffler; J. H. Jackson

    2003-04-01

    The Idaho National Engineering and Environmental Laboratory (INEEL) used their microtopography analysis method to examine the fracture process in two Type 304 stainless steel, part-through crack, plate-type specimens. The two specimens had different initial defect geometries – one being nearly semicircular and moderately deep, the other being longer and shallower. The microtopographic analysis allowed determination of parameters such as: the crack tip opening displacement at initiation; the crack tip opening angle during ductile tearing; the crack mouth opening at through-thickness penetration; and, the incremental crack front profiles throughout the crack growth process. In essence, these data provide a nearly complete description of the entire ductile fracture process for the two cases examined. We describe the microtopographic analysis procedure as it was applied to these two specimens. Crack growth profiles predicted by the microtopography analysis are compared with those shown by heat tinting of the actual fracture subsurface, showing excellent agreement. Several areas of ductile crack growth theory relevant to the microtopographic method of analysis are discussed, including possible effects on the accuracy of the analyses. The accuracy of the resultant data is reviewed, and found acceptable or better. Areas for additional development of the microtopography method to improve accuracy in three-dimensional ductile fracture analysis are identified.

  4. Influence of cold plastic deformation on critical pitting potential of AISI 316 L and 304 L steels in an artificial physiological solution simulating the aggressiveness of the human body.

    PubMed

    Cigada, A; Mazza, B; Pedeferri, P; Sinigaglia, D

    1977-07-01

    The effect of cold working on critical pitting potential of AISI 316 L and 304 L steels in a buffered physiological solution has been studied. In particular, the importance of deformation degree, orientation of the specimen surface to the deformation direction, and cold working temperature in lowering the critical pitting potential is shown. PMID:873942

  5. Effect of Pre-straining on the Shape Recovery of Fe-Mn-Si-Cr-Ni Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Maji, Bikas C.; Krishnan, Madangopal; Verma, Amit; Basu, R.; Samajdar, I.; Ray, Ranjit K.

    2015-02-01

    The effect of pre-straining on the shape recovery behavior of Fe-14Mn-6Si-9Cr-5Ni (wt pct) shape memory alloy (SMA) has been studied. The shape recovery associated with the reverse ɛ martensitic transformation, i.e., ɛ → γ, was characterized by dilatometry using specimens which were pre-strained to different extent (0 to 14 pct). Dilatometric studies revealed that in Fe-Mn-Si-Cr-Ni SMA, the shape recovery takes place in two stages: (i) in the first stage, the unpinned fraction of stress-induced ɛ martensite reverts back to parent phase γ in the temperature regime of 353 K to 653 K (80 °C to 380 °C) and (ii) in the second stage the remaining "pinned" ɛ martensite is unpinned by the decomposition of deformation-induced α' martensite in the temperature range of 743 K to 893 K (470 °C to 620 °C). The amount of recovery in the first stage decreases with pre-strain, whereas it increases in the second stage. The ɛ → γ transformation finish temperature, A f, increases with increase in pre-strain amount, though the reverse transformation start temperature, A S, remains unaffected. Microstructural characterization revealed that the amount of deformation-induced α' martensite depends on the mode of straining and the crystallographic texture of the starting material. The reversion of α' martensite is seen to occur by the precipitation of Fe5Ni3Si2-type intermetallic π-phase within these plates.

  6. Improving the High-Cycle Fatigue Lives of Fe-30Mn-0.9C Twinning-Induced Plasticity Steel Through Pre-straining

    NASA Astrophysics Data System (ADS)

    Wang, B.; Zhang, Z. J.; Shao, C. W.; Duan, Q. Q.; Pang, J. C.; Yang, H. J.; Li, X. W.; Zhang, Zhe-Feng

    2015-08-01

    The tensile properties, high-cycle fatigue properties, and microstructure evolutions during fatigue process of as-received and pre-strained Fe-30Mn-0.9C twinning-induced plasticity (TWIP) steel were investigated. It is found that the fatigue lives of the TWIP steel can be effectively improved through pre-straining, since the deformation twins induced by pre-straining could effectively lead to the improved yield strength and the homogenized deformation. This study may provide possible ways for improving the high-cycle fatigue properties of TWIP steels.

  7. Hydrogen Embrittlement Evaluation in Tensile Properties of Stainless Steels at Cryogenic Temperatures

    NASA Astrophysics Data System (ADS)

    Ogata, T.

    2008-03-01

    The advanced design of fuel-cell vehicles requires high-pressure low-temperature hydrogen systems, which in turn requires a high-pressure low-temperature mechanical properties database to address hydrogen embrittlement issues. A very simple and safe mechanical properties testing procedure to evaluate low temperature hydrogen embrittlement has been developed and is reported here. Tensile properties of stainless steel, SUS 304, 304L and 316L, obtained by this simple method are in good agreement with previous data obtained in a high pressure chamber. The effect of hydrogen changed also with the amount of strain-induced martensitic transformation in those steels at low temperatures.

  8. Porosity in millimeter-scale welds of stainless steel : three-dimensional characterization.

    SciTech Connect

    Aagesen, Larry K.; Madison, Jonathan D.

    2012-05-01

    A variety of edge joints utilizing a continuous wave Nd:YAG laser have been produced and examined in a 304-L stainless steel to advance fundamental understanding of the linkage between processing and resultant microstructure in high-rate solidification events. Acquisition of three-dimensional reconstructions via micro-computed tomography combined with traditional metallography has allowed for qualitative and quantitative characterization of weld joints in a material system of wide use and broad applicability. The presence, variability and distribution of porosity, has been examined for average values, spatial distributions and morphology and then related back to fundamental processing parameters such as weld speed, weld power and laser focal length.

  9. Impact Testing of Stainless Steel Material at Room and Elevated Temperatures

    SciTech Connect

    Dana K. Morton; Spencer D. Snow; Tom E. Rahl; Robert K. Blandford

    2007-07-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern are not well documented. However, three previous papers [1, 2, 3] reported on impact testing and analysis results performed at the Idaho National Laboratory using 304/304L and 316/316L stainless steel base material specimens that began the investigation of these characteristics. The goal of the work presented herein is to add the results of additional tensile impact testing for 304/304L and 316/316L stainless steel material specimens. Utilizing a drop-weight impact test machine and 1/4-inch to 1/2-inch thick dog-bone shaped test specimens, additional tests achieved target strain rates of 5, 10, and 22 per second at room temperature, 300, and 600 degrees Fahrenheit. Elevated true stress-strain curves for these materials at each designated strain rate and temperature are presented herein.

  10. Product consistency testing of three reference glasses in stainless steel and perfluoroalkoxy resin vessels

    SciTech Connect

    Olson, K.M.; Smith, G.L.; Marschman, S.C.

    1995-03-01

    Because of their chemical durability, silicate glasses have been proposed and researched since the mid-1950s as a medium for incorporating high-level radioactive waste (HLW) generated from processing of nuclear materials. A number of different waste forms were evaluated and ranked in the early 1980s; durability (leach resistance) was the highest weighted factor. Borosilicate glass was rated the best waste form available for incorporation of HLW. Four different types of vessels and three different glasses were used to study the possible effect of vessel composition on durability test results from the Production Consistency Test (PCT). The vessels were 45-m 304 stainless steel vessels, 150-m 304 L stainless steel vessels, and 60-m perfluoroalkoxy (PFA) fluoropolymer resin vessels. The three glasses were the Environmental Assessment glass manufactured by Corning Incorporated and supplied by Westinghouse Savannah River company, and West Valley Nuclear Services reference glasses 5 and 6, manufactured and supplied by Catholic University of America. Within experimental error, no differences were found in durability test results using the 3 different glasses in the 304L stainless steel or PFA fluoropolymer resin vessels over the seven-day test period.

  11. Cryogenic material properties of stainless steel tube-to-flange welds

    NASA Astrophysics Data System (ADS)

    Siewert, T. A.; McCowan, C. N.; Vigliotti, D. P.

    The mechanical properties of stainless steel tube-to-flange welds for a cryogenic piping application were measured. A planar specimen was developed to duplicate the constraint, loading and heat-sink properties of the circular joint, while reducing preparation time and cost. Specimens were evaluated containing welds between the tube material (21 Cr-6Ni-9Mn) and the three stainless steels being considered for the flange materials: type 304L, type 316L and 21 Cr-6Ni-9Mn. The mechanical property tests consisted of three phases: simple tensile testing to failure, tensile testing of notched specimens (where the notch simulated fabrication flaws) and fatigue testing of notched specimens for the 4 × 10 4 cycle design life of the structure. The type 316L stainless steel flange produced welds with the best combination of strength and ductility at 295 and 4 K in all three phases of testing.

  12. Effect of internal heating during hot compression testing on the stress-strain behavior and hot working characteristics of Alloy 304L

    SciTech Connect

    Mataya, M.C.; Sackschewsky, V.E.

    1993-05-01

    Temperature change from conversion of deformation to internal heat, and its effect on stress-strain behavior of alloy 304L was investigated by initially isothermal (temperature of specimen, compression dies, environment equilibrated at initiation of test) uniaxial compression. Strain rate was varied 0.01 s{sup {minus}1} to 1 s{sup {minus}1} (thermal state of specimen varied from nearly isothermal to nearly adiabatic). Specimens were deformed at 750 to 1150 to a strain of 1. Change in temperature with strain was calculated via finite element analysis from measured stress-strain data and predictions were confirmed with thermocouples to verify the model. Temperature increased nearly linearly at the highest strain rate, consistent with temperature rise being a linear function of strain (adiabatic). As strain rate was lowered, heat transfer from superheated specimen to cooler dies caused sample temperature to increase and then decrease with strain as the sample thinned and specimen-die contact area increased. As-measured stress was corrected. Resulting isothermal flow curves were compared to predictions of a simplified method suggested by Thomas and Shrinivasan and differences are discussed. Strain rate sensitivity, activation energy for deformation, and flow curve peak associated with onset of dynamic recrystallization were determined from both as-measured and isothermal stress-strain data and found to vary widely. The impact of utilizing as-measured stress-strain data, not corrected for internal heating, on results of a number of published investigations is discussed.

  13. Digital image correlation and infrared measurements to determine the influence of a uniaxial pre-strain on fatigue properties of a dual phase steel.

    NASA Astrophysics Data System (ADS)

    Munier, R.; Doudard, C.; Calloch, S.; Weber, B.

    2010-06-01

    The high cycle fatigue (HCF) is a major element for a great design of automotive parts. A wide part of the steel sheets for the automotive industry are stamped, sometimes deeply. During this operation, the steel is plastically strained in different directions, so that a good prediction of the fatigue behavior requires the determination of the fatigue properties of the pre-strained material. Nowadays, the evolution of HCF properties is often neglected, because of prohibitive time dedicated to traditional fatigue campaigns. To reduce the characterization time, self-heating measurements are used. This approach permits to identify the influence of homogeneous pre-strain on fatigue properties. The aim of this paper is to develop an original experimental test to identify this influence for a wide range of pre-strain with only one specimen. The study of a particular case of specimen with a constant gradient of pre-strain is presented. Digital image correlation is a way to determine the heterogeneity of the plastic pre-strain on the specimen and infrared measurements with a ”1D” approach allows the determination of the influence of a plastic pre-strain on the fatigue properties of the studied steel.

  14. The microstructural, mechanical, and fracture properties of austenitic stainless steel alloyed with gallium

    NASA Astrophysics Data System (ADS)

    Kolman, D. G.; Bingert, J. F.; Field, R. D.

    2004-11-01

    The mechanical and fracture properties of austenitic stainless steels (SSs) alloyed with gallium require assessment in order to determine the likelihood of premature storage-container failure following Ga uptake. AISI 304 L SS was cast with 1, 3, 6, 9, and 12 wt pct Ga. Increased Ga concentration promoted duplex microstructure formation with the ferritic phase having a nearly identical composition to the austenitic phase. Room-temperature tests indicated that small additions of Ga (less than 3 wt pct) were beneficial to the mechanical behavior of 304 L SS but that 12 wt pct Ga resulted in a 95 pct loss in ductility. Small additions of Ga are beneficial to the cracking resistance of stainless steel. Elastic-plastic fracture mechanics analysis indicated that 3 wt pct Ga alloys showed the greatest resistance to crack initiation and propagation as measured by fatigue crack growth rate, fracture toughness, and tearing modulus. The 12 wt pct Ga alloys were least resistant to crack initiation and propagation and these alloys primarily failed by transgranular cleavage. It is hypothesized that Ga metal embrittlement is partially responsible for increased embrittlement.

  15. Quantitative comparison of ligament formulation and pre-strain in finite element analysis of the human lumbar spine.

    PubMed

    Hortin, Mitchell S; Bowden, Anton E

    2016-11-01

    Data has been published that quantifies the nonlinear, anisotropic material behaviour and pre-strain behaviour of the anterior longitudinal, supraspinous (SSL), and interspinous ligaments of the human lumbar spine. Additionally, data has been published on localized material properties of the SSL. These results have been incrementally incorporated into a previously validated finite element model of the human lumbar spine. Results suggest that the effects of increased ligament model fidelity on bone strain energy were moderate and the effects on disc pressure were slight, and do not justify a change in modelling strategy for most clinical applications. There were significant effects on the ligament stresses of the ligaments that were directly modified, suggesting that these phenomena should be included in FE models where ligament stresses are the desired metric. PMID:27007776

  16. Influence of Pre-straining and Heat Treatment on the Yield Surface of Precipitation Hardenable Aluminum Alloys

    NASA Astrophysics Data System (ADS)

    Lechner, Michael; Johannes, Maren; Kuppert, Andreas; Merklein, Marion

    Precipitation hardenable aluminum alloys are some of the most important lightweight materials. However, their range of applications in comparison to conventional deep drawing steels is limited by the low formability. Therefore, a new and innovative approach to enhance the formability of aluminum alloys in multistage forming operations was invented at the Institute of Manufacturing Technology, called intermediate heat treatment (IHT). Based on a short-term, laser-assisted heat treatment between two forming steps, it is possible to locally adapt the mechanical properties and realize an optimized strength distribution. For the successful application of the technology, the influence of the heat treatment on the mechanical properties has to be analyzed. Concerning the simulation of a multistage forming process, in particular, the yield surface of the material is very important. Within this paper, the influence of a combined pre-straining and a subsequent short-term, laser-assisted heat treatment on the yield surface will be presented.

  17. Hydrogen Environment Embrittlement on Austenitic Stainless Steels from Room Temperature to Low Temperatures

    NASA Astrophysics Data System (ADS)

    Ogata, Toshio

    2015-12-01

    Hydrogen environment embrittlement (HEE) on austenitic stainless steels SUS304, 304L, and 316L in the high pressure hydrogen gas was evaluated from ambient temperature to 20 K using a very simple mechanical properties testing procedure. In the method, the high- pressure hydrogen environment is produced just inside the hole in the specimen and the specimen is cooled in a cooled-alcohol dewar and a cryostat with a GM refrigerator. The effect of HEE was observed in tensile properties, especially at lower temperatures, and fatigue properties at higher stress level but almost no effect around the stress level of yield strength where almost no strain-induced martensite was produced. So, no effect of HEE on austenitic stainless steels unless the amount of the ferrite phase is small.

  18. HYDROGEN EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF FORGED STAINLESS STEELS

    SciTech Connect

    Morgan, M

    2008-03-28

    The effect of hydrogen on the fracture toughness properties of Types 304L, 316L and 21-6-9 forged stainless steels was investigated. Fracture toughness samples were fabricated from forward-extruded forgings. Samples were uniformly saturated with hydrogen after exposure to hydrogen gas at 34 MPa or 69 and 623 K prior to testing. The fracture toughness properties were characterized by measuring the J-R behavior at ambient temperature in air. The results show that the hydrogen-charged steels have fracture toughness values that were about 50-60% of the values measured for the unexposed steels. The reduction in fracture toughness was accompanied by a change in fracture appearance. Both uncharged and hydrogen-charged samples failed by microvoid nucleation and coalescence, but the fracture surfaces of the hydrogen-charged steels had smaller microvoids. Type 316L stainless steel had the highest fracture toughness properties and the greatest resistance to hydrogen degradation.

  19. Inhibition of stainless steel pitting corrosion in acidic medium by 2-mercaptobenzoxazole

    NASA Astrophysics Data System (ADS)

    Refaey, S. A. M.; Taha, F.; Abd El-Malak, A. M.

    2004-09-01

    The corrosion behavior of stainless steel samples (304L and 316L) in HCl and H 2SO 4 solution has been studied using potentiodynamic, cyclic voltammogram, EDX and scanning electron microscope (SEM) techniques. The inhibition characteristics of 2-mercaptobenzoxazole (MBO) on 316L stainless steel (316L SS) in HCl solutions were investigated at different temperatures (25, 40, 50 and 60 °C). MBO compound has proven to be efficient inhibitors for general and pitting corrosion of 316L SS in HCl solution. The inhibitive property of MBO may be argued to the formation of very low soluble bis-benzoxazolyl disulfide (BBOD) layer and a compact Fe-MBO complex film on the electrode surface. Some samples were examined by scanning electron microscope. The inhibition efficiencies increased with the increasing of MBO concentration but decreased with increasing temperature. The activation energy and thermodynamic parameters were calculated.

  20. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  1. LOCALIZED CORROSION OF AUSTENITIC STAINLESS STEELEXPOSED TO MIXTURES OF PLUTONIUM OXIDE AND CHLORIDE SALTS

    SciTech Connect

    Zapp, P; Kerry Dunn, K; Jonathan Duffey, J; Ron Livingston, R; Zane Nelson, Z

    2008-11-21

    Laboratory corrosion tests were conducted to investigate the corrosivity of moist plutonium oxide/chloride (PuO{sub 2}/Cl-) salt mixtures on 304L and 316L stainless steel coupons. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The two flat coupons were placed so that the solid oxide/salt mixture contacted about one half of the coupon surface. One teardrop coupon was placed in contact with solid mixture; the second teardrop was in contact with the headspace gas only. The mixtures were loaded with nominally 0.5 wt % water under a helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration and on the composition of the salt. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas, nor in coupons exposed to other mixtures with either 0.92 wt% CaCl{sub 2} or no CaCl{sub 2}. The corrosion results point to the significance of the interaction between water loading and the concentration of the hydrating salt CaCl{sub 2} in the susceptibility of austenitic stainless steels to corrosion.

  2. A Method to Estimate Residual Stress in Austenitic Stainless Steel Using a Microindentation Test

    NASA Astrophysics Data System (ADS)

    Yonezu, Akio; Kusano, Ryota; Hiyoshi, Tomohiro; Chen, Xi

    2015-01-01

    This study proposed a method to evaluate the residual stress and plastic strain of an austenitic stainless steel using a microindentation test. The austenitic stainless steel SUS316L obeys the Ludwick's work hardening law and is subjected to in-plane equi-biaxial residual stress. A numerical experiment with the finite element method (FEM) was carried out to simulate an indentation test for SUS316L having various plastic strains (pre-strains) and residual stresses. It was found that the indentation force increased with increasing pre-strain as well as with compressive residual stress. Next, a parametric FEM study by changing both residual stress σres and pre-strain ɛpre was conducted to deduce the relationship between the indentation curve and the parameters ɛpre and σres (which were employed for the FEM study). This relationship can be expressed by a dimensionless function with simple formulae. Thus, the present method can estimate both ɛpre and σres, when a single indentation test is applied to SUS316L.

  3. Crack growth rates of irradiated austenitic stainless steel weld heat affected zone in BWR environments.

    SciTech Connect

    Chopra, O. K.; Alexandreanu, B.; Gruber, E. E.; Daum, R. S.; Shack, W. J.; Energy Technology

    2006-01-31

    Austenitic stainless steels (SSs) are used extensively as structural alloys in the internal components of reactor pressure vessels because of their superior fracture toughness. However, exposure to high levels of neutron irradiation for extended periods can exacerbate the corrosion fatigue and stress corrosion cracking (SCC) behavior of these steels by affecting the material microchemistry, material microstructure, and water chemistry. Experimental data are presented on crack growth rates of the heat affected zone (HAZ) in Types 304L and 304 SS weld specimens before and after they were irradiated to a fluence of 5.0 x 10{sup 20} n/cm{sup 2} (E > 1 MeV) ({approx} 0.75 dpa) at {approx}288 C. Crack growth tests were conducted under cycling loading and long hold time trapezoidal loading in simulated boiling water reactor environments on Type 304L SS HAZ of the H5 weld from the Grand Gulf reactor core shroud and on Type 304 SS HAZ of a laboratory-prepared weld. The effects of material composition, irradiation, and water chemistry on growth rates are discussed.

  4. Defect microstructures in neutron-irradiated copper and stainless steel

    SciTech Connect

    Zinkle, S.J.; Sindelar, R.L.

    1987-09-01

    The defect microstructures of copper and type 304L austenitic stainless steel have been examined following neutron irradiation under widely different conditions. Less than 0.2% of the defect clusters in steel irradiated at 120/sup 0/C with moderated fission neutrons were resolvable as stacking fault tetrahedra (SFT). The fraction of defect clusters identified as SFT in copper varied from approx.10% for a low-dose 14-MeV neutron irradiation at 25/sup 0/C to approx.50% for copper irradiated to 1.3 dpa in a moderated fission spectrum at 182/sup 0/C. The mean cluster size in copper was about 2.6 nm for both cases, despite the large differences in irradiation conditions. The mean defect cluster size in the irradiated steel was about 1.8 nm. The absence of SFT in stainless steel may be due to the generation of 35 appm He during the irradiation, which caused the vacancies to form helium-filled cavities instead of SFT. 20 refs.

  5. Is stainless steel really "stainless"?

    PubMed

    Porteous, Joan

    2011-06-01

    Initial purchase and replacement costs for surgical instrumentation are significant components in today's operating room budgets. OR staff and medical device reprocessing personnel work together as a team to ensure effective management of this valuable commodity. The purpose of this article is to discuss the composition of stainless steel surgical instruments, to identify processes to minimize damage to instruments caused by staining, corrosion, and pitting, and to utilize that information to describe effective measures to manage instrumentation in both the OR and reprocessing areas. PMID:21823503

  6. Assessment of electrochemical potentiokinetic reactivation tests to qualify stainless steel for nitric acid service

    SciTech Connect

    Olsen, A.R.; Dillon, J.J.; Peters, A.H.; Clift, T.L.

    1986-12-31

    To minimize the costs and delivery time delays associated with purchasing type 304L stainless steel materials for service in nitric-acid-containing media, an alternative to the current Oak Ridge Y-12 Plant requirement of testing in accordance with American Society for Testing and Materials (ASTM) A 262, Practice C (the boiling nitric acid test), is being sought. A possible candidate is the electrochemical potentiokinetic reactivation (EPR) test being developed for the nuclear industry and under consideration for acceptance as an ASTM standard. Based on a review of the literature and some limited screening tests, this test, as currently proposed, is not a suitable substitute for the nitric acid test. However, with additional development the EPR test is a likely candidate for providing a quantitative substitute for the current qualitative oxalic acid etching (ASTM A 282, Practice A) often used to accept, but not reject, materials for use in a nitric acid medium.

  7. Low-Temperature Nitriding of Deformed Austenitic Stainless Steels with Various Nitrogen Contents Obtained by Prior High-Temperature Solution Nitriding

    NASA Astrophysics Data System (ADS)

    Bottoli, Federico; Winther, Grethe; Christiansen, Thomas L.; Dahl, Kristian Vinter; Somers, Marcel A. J.

    2016-08-01

    In the past decades, high nitrogen steels (HNS) have been regarded as substitutes for conventional austenitic stainless steels because of their superior mechanical and corrosion properties. However, the main limitation to their wider application is their expensive production process. As an alternative, high-temperature solution nitriding has been applied to produce HNS from three commercially available stainless steel grades (AISI 304L, AISI 316, and EN 1.4369). The nitrogen content in each steel alloy is varied and its influence on the mechanical properties and the stability of the austenite investigated. Both hardness and yield stress increase and the alloys remain ductile. In addition, strain-induced transformation of austenite to martensite is suppressed, which is beneficial for subsequent low-temperature nitriding of the surface of deformed alloys. The combination of high- and low-temperature nitriding results in improved properties of both bulk and surface.

  8. Size-dependent plasticity in KCl and LiF single crystals: influence of orientation, temperature, pre-straining and doping

    NASA Astrophysics Data System (ADS)

    Zou, Yu; Spolenak, Ralph

    2015-06-01

    Size effects in plasticity are mostly studied in metallic systems, but they are rarely investigated in ionic crystals. In this study, single-crystalline KCl and LiF pillars were fabricated by focused ion beam technique and compressed using a flat punch tip in a nanoindenter. The materials were investigated with regards to crystal orientation, test temperature, pre-straining and doping. The results show: (1) [1 1 1] LiF pillars do exhibit size effect with an exponent of -0.38, in contrary to no size effect in [1 1 1] LiF reported in literature; (2) [0 0 1] LiF, and [0 0 1] and [1 1 1] KCl have similar size-effect exponents of -0.68, -0.71 and -0.65, respectively; (3) the size effect of [1 1 1] LiF pillars is more sensitive to the temperature change than that of [0 0 1] LiF pillars; (4) pre-straining of [1 1 1] LiF pillars results in a reduced size effect; (5) the 0.05 mol% CaCl2 doping in [0 0 1] KCl slightly increases strength levels and does not change the size effect much. The magnitude of the size effects in ionic crystals can be attributed to the bulk stress level, but not the slip systems. In addition, a correlation between critical temperatures and size-effect slopes is illustrated, and the additivity of strengthening mechanisms is critically discussed.

  9. Stress corrosion cracking of austenitic stainless steel core internal welds.

    SciTech Connect

    Chung, H. M.; Park, J.-H.; Ruther, W. E.; Sanecki, J. E.; Strain, R. V.; Zaluzec, N. J.

    1999-04-14

    Microstructural analyses by several advanced metallographic techniques were conducted on austenitic stainless steel mockup and core shroud welds that had cracked in boiling water reactors. Contrary to previous beliefs, heat-affected zones of the cracked Type 304L, as well as 304 SS core shroud welds and mockup shielded-metal-arc welds, were free of grain-boundary carbides, which shows that core shroud failure cannot be explained by classical intergranular stress corrosion cracking. Neither martensite nor delta-ferrite films were present on the grain boundaries. However, as a result of exposure to welding fumes, the heat-affected zones of the core shroud welds were significantly contaminated by oxygen and fluorine, which migrate to grain boundaries. Significant oxygen contamination seems to promote fluorine contamination and suppress thermal sensitization. Results of slow-strain-rate tensile tests also indicate that fluorine exacerbates the susceptibility of irradiated steels to intergranular stress corrosion cracking. These observations, combined with previous reports on the strong influence of weld flux, indicate that oxygen and fluorine contamination and fluorine-catalyzed stress corrosion play a major role in cracking of core shroud welds.

  10. Solidification and solid state transformations of austenitic stainless steel welds

    SciTech Connect

    Brooks, J A; Williams, J C; Thompson, A W

    1982-05-01

    The microstructure of austenitic stainless steel welds can contain a large variety of ferrite morphologies. It was originally thought that many of these morphologies were direct products of solidification. Subsequently, detailed work on castings suggested the structures can solidify either as ferrite or austenite. However, when solidification occurs by ferrite, a large fraction of the ferrite transforms to austenite during cooling via a diffusion controlled transformation. It was also shown by Arata et al that welds in a 304L alloy solidified 70-80% as primary ferrite, a large fraction of which also transformed to austenite upon cooling. More recently it was suggested that the cooling rates in welds were sufficiently high that diffusionless transformations were responsible for several commonly observed ferrite morphologies. However, other workers have suggested that even in welds, delta ..-->.. ..gamma.. transformations are diffusion controlled. A variety of ferrite morphologies have more recently been characterized by Moisio and coworkers and by David. The purpose of this paper is to provide further understanding of the evaluation of the various weld microstructures which are related to both the solidification behavior and the subsequent solid state transformations. To accomplish this, both TEM and STEM (Scanning Transmission Electron Microscopy) techniques were employed.

  11. Tritium Effects on Fracture Toughness of Stainless Steel Weldments

    SciTech Connect

    MORGAN, MICHAEL; CHAPMAN, G. K.; TOSTEN, M. H.; WEST, S. L.

    2005-05-12

    The effects of tritium on the fracture toughness properties of Type 304L and Type 21-6-9 stainless steel weldments were measured. Weldments were tritium-charged-and-aged and then tested in order to measure the effect of the increasing decay helium content on toughness. The results were compared to uncharged and hydrogen-charged samples. For unexposed weldments having 8-12 volume percent retained delta ferrite, fracture toughness was higher than base metal toughness. At higher levels of weld ferrite, the fracture toughness decreased to values below that of the base metal. Hydrogen-charged and tritium-charged weldments had lower toughness values than similarly charged base metals and toughness decreased further with increasing weld ferrite content. The effect of decay helium content was inconclusive because of tritium off-gassing losses during handling, storage and testing. Fracture modes were dominated by the dimpled rupture process in unexposed weldments. In hydrogen and tritium-exposed weldments, the fracture modes depended on the weld ferrite content. At high ferrite contents, hydrogen-induced transgranular fracture of the weld ferrite phase was observed.

  12. Impact Tensile Testing of Stainless Steels at Various Temperatures

    SciTech Connect

    D. K. Morton

    2008-03-01

    Stainless steels are used for the construction of numerous spent nuclear fuel or radioactive material containers that may be subjected to high strains and moderate strain rates during accidental drop events. Mechanical characteristics of these base materials and their welds under dynamic loads in the strain rate range of concern (1 to 300 per second) are not well documented. However, research is being performed at the Idaho National Laboratory to quantify these characteristics. The work presented herein discusses tensile impact testing of dual-marked 304/304L and 316/316L stainless steel material specimens. Both base material and welded material specimens were tested at -20 oF, room temperature, 300 oF, and 600 oF conditions. Utilizing a drop weight impact test machine and 1/4-inch and 1/2-inch thick dog bone-shaped test specimens, a strain rate range of approximately 4 to 40 per second (depending on initial temperature conditions) was achieved. Factors were determined that reflect the amount of increased strain energy the material can absorb due to strain rate effects. Using the factors, elevated true stress-strain curves for these materials at various strain rates and temperatures were generated. By incorporating the strain rate elevated true stress-strain material curves into an inelastic finite element computer program as the defined material input, significant improvement in the accuracy of the computer analyses was attained. However, additional impact testing is necessary to achieve higher strain rates (up to 300 per second) before complete definition of strain rate effects can be made for accidental drop events and other similar energy-limited impulsive loads. This research approach, using impact testing and a total energy analysis methodology to quantify strain rate effects, can be applied to many other materials used in government and industry.

  13. Porous microstructures induced by picosecond laser scanning irradiation on stainless steel surface

    NASA Astrophysics Data System (ADS)

    Liu, Bin; Jiang, Gedong; Wang, Wenjun; Mei, Xuesong; Wang, Kedian; Cui, Jianlei; Wang, Jiuhong

    2016-03-01

    A study of porous surfaces having micropores significantly smaller than laser spot on the stainless steel 304L sample surface induced by a picosecond regenerative amplified laser, operating at 1064 nm, is presented. Variations in the interaction regime of picosecond laser pulses with stainless steel surfaces at peak irradiation fluences(Fpk=0.378-4.496 J/cm2) with scanning speeds(v=125-1000 μm/s) and scan line spacings(s=0-50 μm) have been observed and thoroughly investigated. It is observed that interactions within these parameters allows for the generation of well-defined structured surfaces. To investigate the formation mechanism of sub-focus micropores, the influence of key processing parameters has been analyzed using a pre-designed laser pulse scanning layout. Appearances of sub-focus ripples and micropores with the variation of laser peak fluence, scanning speed and scan line spacing have been observed. The dependencies of surface structures on these interaction parameters have been preliminarily verified. With the help of the experimental results obtained, interaction parameters for fabrication of large area homogeneous porous structures with the feature sizes in the range of 3-15 μm are determined.

  14. Corrosion experiments on stainless steels used in dry storage canisters of spent nuclear fuel

    SciTech Connect

    Ryskamp, J.M.; Adams, J.P.; Faw, E.M.; Anderson, P.A.

    1996-09-01

    Nonradioactive (cold) experiments have been set up in the Idaho Chemical Processing Plant (ICPP)-1634, and radioactive (hot) experiments have been set up in the Irradiated Fuel Storage Facility (IFSF) at ICPP. The objective of these experiments is to provide information on the interactions (corrosion) between the spent nuclear fuel currently stored at the ICPP and the dry storage canisters and containment materials in which this spent fuel will be stored for the next several decades. This information will be used to help select canister materials that will retain structural integrity over this period within economic, criticality, and other constraints. The two purposes for Dual Purpose Canisters (DPCs) are for interim storage of spent nuclear fuel and for shipment to a final geological repository. Information on how corrosion products, sediments, and degraded spent nuclear fuel may corrode DPCs will be required before the DPCs will be allowed to be shipped out of the State of Idaho. The information will also be required by the Nuclear Regulatory Commission (NRC) to support the licensing of DPCs. Stainless steels 304L and 316L are the most likely materials for dry interim storage canisters. Welded stainless steel coupons are used to represent the canisters in both hot and cold experiments.

  15. Evaluation of Oxidation and Hydrogen Permeation of Al Containing Duplex Stainless Steels

    SciTech Connect

    Adams, Thad M.; Korinko, Paul; Duncan, Andrew

    2005-06-17

    As the National Hydrogen Economy continues to develop and evolve the need for structural materials that can resist hydrogen assisted degradation will become critical. To date austenitic stainless steel materials have been shown to be mildly susceptible to hydrogen attack which results in lower mechanical and fracture strengths. As a result, hydrogen permeation barrier coatings are typically applied to these steel to retard hydrogen ingress. The focal point of the reported work was to evaluate the potential for intentional alloying of commercial 300-series stainless steels to promote hydrogen permeation resistant oxide scales. Previous research on the Cr- and Fe-oxide scales inherent to 300-series stainless steels has proven to be inconsistent in effecting permeation resistance. The approach undertaken in this research was to add aluminum to the 300-series stainless steels in an attempt to promote a pure Al-oxide or and Al-rich oxide scale. Aloxide had been previously demonstrated to be an effective hydrogen permeation barrier. Results for 304L and 347H alloys doped with Al in concentration from 0.5-3.0 wt% with respect to oxidation kinetic studies, cyclic oxidation and characterization of the oxide scale chemistry are reported herein. Gaseous hydrogen permeation testing of the Al-doped alloys in both the unoxidized and oxidized (600 C, 30 mins) conditions are reported. A critical finding from this work is that at concentration as low as 0.5 wt% Al, the Al stabilizes the ferrite phase in these steels thus producing duplex austenitic-ferritic microstructures. As the Al-content increases the amount of measured ferrite increases thus resulting in hydrogen permeabilities more closely resembling ferritic steels.

  16. Supertough Stainless Bearing Steel

    NASA Technical Reports Server (NTRS)

    Olson, Gregory B.

    1995-01-01

    Composition and processing of supertough stainless bearing steel designed with help of computer-aided thermodynamic modeling. Fracture toughness and hardness of steel exceeds those of other bearing steels like 440C stainless bearing steel. Developed for service in fuel and oxidizer turbopumps on Space Shuttle main engine. Because of strength and toughness, also proves useful in other applications like gears and surgical knives.

  17. Weld solidification cracking in 304 to 204L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Johnson, Matthew Q

    2010-09-15

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  18. Sensitivity of the magnetization curves of different austenitic stainless tube and pipe steels to mechanical fatigue

    NASA Astrophysics Data System (ADS)

    Niffenegger, M.; Leber, H. J.

    2008-07-01

    In meta-stable austenitic stainless steels, fatigue is accompanied by a partial strain-induced transformation of paramagnetic austenite to ferromagnetic martensite [G.B. Olsen, M. Cohen, Kinetics of strain induced martensite nucleation, Metall. Trans. 6 (1975) 791-795]. The associated changes of magnetic properties as the eddy current impedance, magnetic permeability or the remanence field may serve as an indication for the degree of fatigue and therefore the remaining lifetime of a component, even though the exact causal relationship between martensite formation and fatigue is not fully understood. However, measuring these properties by magnetic methods may be limited by the low affinity for strain-induced martensite formation. Thus other methods have to be found which are able to detect very small changes of ferromagnetic contents. With this aim the influence of cyclic strain loading on the magnetization curves of the austenitic stainless tube and pipe steels TP 321, 347, 304L and 316L is analysed in the present paper. The measured characteristic magnetic properties, which are the saturation magnetization, residual magnetization, coercive field and the field dependent permeability (AC-magnetization), are sensitive to fatigue and the corresponding material changes (martensitic transformation). In particular, the AC-magnetization was found to be very sensitive to small changes of the amount of strain induced martensite and therefore also to the degree of fatigue. Hence we conclude that applying magnetic minor loops are promising for the non-destructive evaluation of fatigue in austenitic stainless steel, even if a very small amount of strain induced martensite is formed.

  19. Relative Humidity and the Susceptibility of Austenitic Stainless Steel to Stress Corrosion Cracking in an impure Plutonium Oxide Environment

    SciTech Connect

    Zapp, P.; Duffey, J.; Lam, P.; Dunn, K.

    2010-05-05

    Laboratory tests to investigate the corrosivity of moist plutonium oxide/chloride salt mixtures on 304L and 316L stainless steel coupons showed that corrosion occurred in selected samples. The tests exposed flat coupons for pitting evaluation and 'teardrop' stressed coupons for stress corrosion cracking (SCC) evaluation at room temperature to various mixtures of PuO{sub 2} and chloride-bearing salts for periods up to 500 days. The exposures were conducted in sealed containers in which the oxide-salt mixtures were loaded with about 0.6 wt % water from a humidified helium atmosphere. Observations of corrosion ranged from superficial staining to pitting and SCC. The extent of corrosion depended on the total salt concentration, the composition of the salt and the moisture present in the test environment. The most significant corrosion was found in coupons that were exposed to 98 wt % PuO{sub 2}, 2 wt % chloride salt mixtures that contained calcium chloride and 0.6 wt% water. SCC was observed in two 304L stainless steel teardrop coupons exposed in solid contact to a mixture of 98 wt % PuO{sub 2}, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl{sub 2}. The cracking was associated with the heat-affected zone of an autogenous weld that ran across the center of the coupon. Cracking was not observed in coupons exposed to the headspace gas above the solid mixture, or in coupons exposed to other mixtures with either no CaCl{sub 2} or 0.92 wt% CaCl{sub 2}. SCC was present where the 0.6 wt % water content exceeded the value needed to fully hydrate the available CaCl{sub 2}, but was absent where the water content was insufficient. These results reveal the significance of the relative humidity in the austenitic stainless steels environment to their susceptibility to corrosion. The relative humidity in the test environment was controlled by the water loading and the concentration of the hydrating salts such as CaCl{sub 2}. For each salt or salt mixture there is a threshold relative

  20. Examination of stainless steel-clad Connecticut Yankee fuel assembly S004 after storage in borated water

    SciTech Connect

    Langstaff, D.C.; Bailey, W.J.; Johnson, A.B. Jr.; Landow, M.P.; Pasupathi, V.; Klingensmith, R.W.

    1982-09-01

    A Connecticut Yankee fuel assembly (S004) was tested nondestructively and destructively. It was concluded that no obvious degradation of the 304L stainless steel-clad spent fuel from assembly S004 occurred during 5 y of storage in borated water. Furthermore, no obvious degradation due to the pool environment occurred on 304 stainless steel-clad rods in assemblies H07 and G11, which were stored for shorter periods but contained operationally induced cladding defects. The seam welds in the cladding on fuel rods from assembly S004, H07, and G11 were similar in that they showed a wrought microstructure with grains noticeably smaller than those in the cladding base metal. The end cap welds showed a dendritically cored structure, typical of rapidly quenched austenitic weld metal. Some intergranular melting may have occurred in the heat-affected zone (HAZ) in the cladding adjacent to the end cap welds in rods from assemblies S004 and H07. However, the weld areas did not show evidence of corrosion-induced degradation.

  1. Articles comprising ferritic stainless steels

    DOEpatents

    Rakowski, James M.

    2016-06-28

    An article of manufacture comprises a ferritic stainless steel that includes a near-surface region depleted of silicon relative to a remainder of the ferritic stainless steel. The article has a reduced tendency to form an electrically resistive silica layer including silicon derived from the steel when the article is subjected to high temperature oxidizing conditions. The ferritic stainless steel is selected from the group comprising AISI Type 430 stainless steel, AISI Type 439 stainless steel, AISI Type 441 stainless steel, AISI Type 444 stainless steel, and E-BRITE.RTM. alloy, also known as UNS 44627 stainless steel. In certain embodiments, the article of manufacture is a fuel cell interconnect for a solid oxide fuel cell.

  2. Microstructural Evolution During Normal/Abnormal Grain Growth in Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Shirdel, Mohammad; Mirzadeh, Hamed; Habibi Parsa, Mohammad

    2014-10-01

    The grain growth behavior of 304L stainless steel was studied in a wide range of annealing temperatures and times with emphasis on the distinction between normal and abnormal grain growth (AGG) modes. The dependence of AGG (secondary recrystallization) at homologous temperatures of around 0.7 upon microstructural features such as dispersed carbides, which were rich in Ti but were almost free of V, was investigated by optical micrographs, X-ray diffraction patterns, scanning electron microscopy images, and energy dispersive X-ray analysis spectra. The bimodality in grain-size distribution histograms signified that a transition in grain growth mode from normal to abnormal was occurred at homologous temperatures of around 0.7 due to the dissolution/coarsening of carbides. Continued annealing to a long time led to completion of secondary recrystallization and the subsequent reappearance of normal growth mode. Another noticeable abnormality in grain growth was observed at very high annealing temperatures, which may be related to grain boundary faceting/defaceting. Finally, a versatile grain growth map was proposed, which can be used as a practical guide for estimation of the resulting grain size after exposure to high temperatures.

  3. TRITIUM AND DECAY HELIUM EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF STAINLESS STEEL WELDMENTS

    SciTech Connect

    Morgan, M; Scott West, S; Michael Tosten, M

    2007-08-31

    J-Integral fracture toughness tests were conducted on tritium-exposed-and-aged Types 304L and 21-6-9 stainless steel weldments in order to measure the combined effects of tritium and its decay product, helium-3 on the fracture toughness properties. Initially, weldments have fracture toughness values about three times higher than base-metal values. Delta-ferrite phase in the weld microstructure improved toughness provided no tritium was present in the microstructure. After a tritium-exposure-and-aging treatment that resulted in {approx}1400 atomic parts per million (appm) dissolved tritium, both weldments and base metals had their fracture toughness values reduced to about the same level. The tritium effect was greater in weldments (67 % reduction vs. 37% reduction) largely because the ductile discontinuous delta-ferrite interfaces were embrittled by tritium and decay helium. Fracture toughness values decreased for both base metals and weldments with increasing decay helium content in the range tested (50-200 appm).

  4. Effect of tritium and decay helium on the fracture toughness properties of stainless steel weldments

    SciTech Connect

    Morgan, M. J.; West, S.; Tosten, M. H.

    2008-07-15

    J-Integral fracture toughness tests were conducted on tritium-exposed-and- aged Types 304L and 21-6-9 stainless steel weldments in order to measure the combined effects of tritium and its decay product, helium-3 on the fracture toughness properties. Initially, weldments have fracture toughness values about three times higher than base-metal values. Delta-ferrite phase in the weld microstructure improved toughness provided no tritium was present in the microstructure. After a tritium-exposure-and-aging treatment that resulted in {approx}1400 atomic parts per million (appm) dissolved tritium, both weldments and base metals had their fracture toughness values reduced to about the same level. The tritium effect was greater in weldments (67 % reduction vs. 37% reduction) largely because the ductile discontinuous delta-ferrite phase was embrittled by tritium and decay helium. For both base metals and weldments, fracture toughness values decreased with increasing decay helium content in the range tested (50-800 appm). (authors)

  5. Angle-dependent lubricated tribological properties of stainless steel by femtosecond laser surface texturing

    NASA Astrophysics Data System (ADS)

    Wang, Zhuo; Li, Yang-Bo; Bai, Feng; Wang, Cheng-Wei; Zhao, Quan-Zhong

    2016-07-01

    Lubricated tribological properties of stainless steel were investigated by femtosecond laser surface texturing. Regular-arranged micro-grooved textures with different spacing and micro-groove inclination angles (between micro-groove path and sliding direction) were produced on AISI 304L steel surfaces by an 800 nm femtosecond laser. The spacing of micro-groove was varied from 25 to 300 μm, and the inclination angles of micro-groove were measured as 90° and 45°. The tribological properties of the smooth and textured surfaces with micro-grooves were investigated by reciprocating ball-on-flat tests against Al2O3 ceramic balls under starved oil lubricated conditions. Results showed that the spacing of micro-grooves significantly affected the tribological property. With the increase of micro-groove spacing, the average friction coefficients and wear rates of textured surfaces initially decreased then increased. The tribological performance also depended on the inclination angles of micro-grooves. Among the investigated patterns, the micro-grooves perpendicular to the sliding direction exhibited the lowest average friction coefficient and wear rate to a certain extent. Femtosecond laser-induced surface texturing may remarkably improve friction and wear properties if the micro-grooves were properly distributed.

  6. High stored-energy breakdown tests on electrodes made of stainless steel, copper, titanium and molybdenum

    SciTech Connect

    Esch, H. P. L. de Simonin, A.; Grand, C.

    2015-04-08

    IRFM have conducted resilience tests on electrodes made of Cu, stainless steel 304L, Ti and Mo against breakdowns up to 170 kV and 300 J. The tests of the 10×10 cm{sup 2} electrodes have been performed at an electrode distance d=11 mm under vacuum (P∼5×10{sup −6} mbar). No great difference in voltage holding between the materials could be identified; all materials could reach a voltage holding between 140 and 170 kV over the 11 mm gap, i.e. results scatter within a ±10% band. After exposure to ∼10000 seconds of high-voltage (HV) on-time, having accumulated ∼1000 breakdowns, the electrodes were inspected. The anodes were covered with large and small craters. The rugosity of the anodes had increased substantially, that of the cathodes to a lesser extent. The molybdenum electrodes are least affected, but this does not show in their voltage holding capability. It is hypothesized that penetrating high-energy electrons from the breakdown project heat below the surface of the anode and cause a micro-explosion of material when melting point is exceeded. Polished electrodes have also been tested. The polishing results in a substantially reduced breakdown rate in the beginning, but after having suffered a relatively small number (∼100) of breakdowns, the polished electrodes behaved the same as the unpolished ones.

  7. High stored-energy breakdown tests on electrodes made of stainless steel, copper, titanium and molybdenum

    NASA Astrophysics Data System (ADS)

    de Esch, H. P. L.; Simonin, A.; Grand, C.

    2015-04-01

    IRFM have conducted resilience tests on electrodes made of Cu, stainless steel 304L, Ti and Mo against breakdowns up to 170 kV and 300 J. The tests of the 10×10 cm2 electrodes have been performed at an electrode distance d=11 mm under vacuum (P˜5×10-6 mbar). No great difference in voltage holding between the materials could be identified; all materials could reach a voltage holding between 140 and 170 kV over the 11 mm gap, i.e. results scatter within a ±10% band. After exposure to ˜10000 seconds of high-voltage (HV) on-time, having accumulated ˜1000 breakdowns, the electrodes were inspected. The anodes were covered with large and small craters. The rugosity of the anodes had increased substantially, that of the cathodes to a lesser extent. The molybdenum electrodes are least affected, but this does not show in their voltage holding capability. It is hypothesized that penetrating high-energy electrons from the breakdown project heat below the surface of the anode and cause a micro-explosion of material when melting point is exceeded. Polished electrodes have also been tested. The polishing results in a substantially reduced breakdown rate in the beginning, but after having suffered a relatively small number (˜100) of breakdowns, the polished electrodes behaved the same as the unpolished ones.

  8. Modeling of residual stress mitigation in austenitic stainless steel pipe girth weldment

    SciTech Connect

    Li, M.; Atteridge, D.G.; Anderson, W.E.; West, S.L.

    1994-03-01

    This study provides numerical procedures to model 40-cm-diameter, schedule 40, Type 304L stainless steel pipe girth welding and a newly proposed post-weld treatment. The treatment can be used to accomplish the goal of imparting compressive residual stresses at the inner surface of a pipe girth weldment to prevent/retard the intergranular stress corrosion cracking (IGSCC) of the piping system in nuclear reactors. This new post-weld treatment for mitigating residual stresses is cooling stress improvement (CSI). The concept of CSI is to establish and maintain a certain temperature gradient across the pipe wall thickness to change the final stress state. Thus, this process involves sub-zero low temperature cooling of the inner pipe surface of a completed girth weldment, while simultaneously keeping the outer pipe surface at a slightly elevated temperature with the help of a certain heating method. Analyses to obtain quantitative results on pipe girth welding and CSI by using a thermo-elastic-plastic finite element model are described in this paper. Results demonstrate the potential effectiveness of CSI for introducing compressive residual stresses to prevent/retard IGSCC. Because of the symmetric nature of CSI, it shows great potential for industrial application.

  9. Chromium-Makes stainless steel stainless

    USGS Publications Warehouse

    Kropschot, S.J.; Doebrich, Jeff

    2010-01-01

    Chromium, a steely-gray, lustrous, hard metal that takes a high polish and has a high melting point, is a silvery white, hard, and bright metal plating on steel and other material. Commonly known as chrome, it is one of the most important and indispensable industrial metals because of its hardness and resistance to corrosion. But it is used for more than the production of stainless steel and nonferrous alloys; it is also used to create pigments and chemicals used to process leather.

  10. Sensitization of stainless steel

    NASA Technical Reports Server (NTRS)

    Nagy, James P.

    1990-01-01

    The objective of this experiment is to determine the corrosion rates of 18-8 stainless steels that have been sensitized at various temperatures and to show the application of phase diagrams. The laboratory instructor will assign each student a temperature, ranging from 550 C to 1050 C, to which the sample will be heated. Further details of the experimental procedure are detailed.

  11. Welding of Stainless Materials

    NASA Technical Reports Server (NTRS)

    Bull, H; Johnson, Lawrence

    1929-01-01

    It would appear that welds in some stainless steels, heat-treated in some practicable way, will probably be found to have all the resistance to corrosion that is required for aircraft. Certainly these structures are not subjected to the severe conditions that are found in chemical plants.

  12. The Effect of Heat Treatments and Coatings on the Outgassing Rate of Stainless Steel Chambers

    SciTech Connect

    Mamum, Md Abdullah A.; Elmustafa, Abdelmageed A,; Stutzman, Marcy L.; Adderley, Philip A.; Poelker, Matthew

    2014-03-01

    The outgassing rates of four nominally identical 304L stainless steel vacuum chambers were measured to determine the effect of chamber coatings and heat treatments. One chamber was coated with titanium nitride (TiN) and one with amorphous silicon (a-Si) immediately following fabrication. One chamber remained uncoated throughout, and the last chamber was first tested without any coating, and then coated with a-Si following a series of heat treatments. The outgassing rate of each chamber was measured at room temperatures between 15 and 30 deg C following bakes at temperatures between 90 and 400 deg C. Measurements for bare steel showed a significant reduction in the outgassing rate by more than a factor of 20 after a 400 deg C heat treatment (3.5 x 10{sup 12} TorrL s{sup -1}cm{sup -2} prior to heat treatment, reduced to 1.7 x 10{ sup -13} TorrL s{sup -1}cm{sup -2} following heat treatment). The chambers that were coated with a-Si showed minimal change in outgassing rates with heat treatment, though an outgassing rate reduced by heat treatments prior to a-Si coating was successfully preserved throughout a series of bakes. The TiN coated chamber exhibited remarkably low outgassing rates, up to four orders of magnitude lower than the uncoated stainless steel. An evaluation of coating composition suggests the presence of elemental titanium which could provide pumping and lead to an artificially low outgassing rate. The outgassing results are discussed in terms of diffusion-limited versus recombination-limited processes.

  13. Flow stress and microstructural evolution during hot working of alloy 22Cr-13Ni-5Mn-0.3N austenitic stainless steel

    SciTech Connect

    Mataya, M.C.; Perkins, C.A.; Thompson, S.W.; Matlock, D.K.

    1996-05-01

    The stress-strain behavior and the development of microstructure between 850 C and 1,150 C in an austenitic stainless steel, 22Cr-13Ni-5Mn-0.3N, were investigated by uniaxial compression of cylindrical specimens at strain rates between 0.01 and 1 s{sup {minus}1} up to a strain of one. The measured (anisothermal) and corrected (isothermal) flow curves were distinctly different. The flow stress at moderate hot working temperatures, compared to a number of other austenitic alloys, was second only to that of alloy 718. Both static and dynamic recrystallization were observed. Recrystallization was sluggish in comparison to alloy 304L, apparently due to the presence of a fine Cr- and Nb-rich second-phase dispersion, identified as Z phase, which tended to pin the high-angle grain boundaries even at a high temperature of 1,113 C. Recrystallization may also be retarded by preferential restoration through the competitive process of recovery, which is consistent with the relatively high stacking-fault energy for this alloy. It is concluded that this alloy must be hot worked at temperatures higher than usual for austenitic stainless steels in order to minimize flow stress and refine grain size.

  14. Photodesorption from stainless steels

    NASA Technical Reports Server (NTRS)

    Mesarwi, A.; Ignatiev, A.

    1988-01-01

    The photodesorption by low-energy photons from three types of stainless steels is examined. For all these systems both CO and CO2 were observed to photodesorb with high yields: about 0.001 molecules/photon for CO2 and about 0.0001 molecules/photon for CO at 250 nm. The observed threshold energies were found to be the same for all systems at E0 = 2.92 eV for CO2 and E0 = 2.92-3.10 eV for CO.

  15. Corrosion resistance of stainless steels

    SciTech Connect

    Dillon, C.P.

    1995-12-31

    This book reviews the mechanisms and forms of corrosion and examines the corrosion of stainless steels and similar chromium-bearing nickel containing higher alloys, detailing various corrosive environments including atmospheric and fire-side corrosion, corrosion by water and soil, and corrosion caused by particular industrial processes. It provides information on specific groups and grades of stainless steels; summarizes typical applications for specific stainless alloys; describes common corrosion problems associated with stainless steels; presents the acceptable isocorrosion parameters of concentration and temperature for over 250 chemicals for which stainless steels are the preferred materials of construction; discusses product forms and their availability; elucidates fabrication, welding, and joining techniques; and covers the effects of pickling and passivation.

  16. Switch to duplex stainless steels

    SciTech Connect

    Quik, J.M.A.; Geudeke, M.

    1994-11-01

    Duplex stainless steels contain approximately equal proportions of ferrite and austenite. These stainless steels have become an established material of construction in the chemical process industries (CPI). Duplexes offer benefits over austenitic stainless steels and carbon steels because of their higher strength, and good toughness and ductility, in combination with equivalent resistance to general corrosion, as well as better resistance to localized corrosion and stress corrosion cracking. Additionally, duplex materials have thermal-conductivity and thermal-expansion coefficients similar to those of ferritic materials, are tough at low (sub-zero) temperatures, and have a high resistance to erosion and abrasion. In some of the highly corrosive environments encountered in the CPI, the super duplex stainless steels offer cost-effective options not possible with the standard austenitic stainless steels. The initial applications were almost exclusively as heat exchanger tubing in water-cooled service. In recent times, duplex stainless steels have been used in the oil, gas, and chemical industries. Examples include service in sweet and mildly sour corrosive environments, on offshore platforms where weight savings can be realized, and as a replacement for standard austenitic stainless steel in chemical-processing plants.

  17. Strain induced grain boundary migration effects on grain growth of an austenitic stainless steel during static and metadynamic recrystallization

    SciTech Connect

    Paggi, A.; Angella, G.; Donnini, R.

    2015-09-15

    Static and metadynamic recrystallization of an AISI 304L austenitic stainless steel was investigated at 1100 °C and 10{sup −} {sup 2} s{sup −} {sup 1} strain rate. The kinetics of recrystallization was determined through double hit compression tests. Two strain levels were selected for the first compression hit: ε{sub f} = 0.15 for static recrystallization (SRX) and 0.25 for metadynamic recrystallization (MDRX). Both the as-deformed and the recrystallized microstructures were investigated through optical microscopy and electron back-scattered diffraction (EBSD) technique. During deformation, strain induced grain boundary migration appeared to be significant, producing a square-like grain boundary structure aligned along the directions of the maximum shear stresses in compression. EBSD analysis revealed to be as a fundamental technique that the dislocation density was distributed heterogeneously in the deformed grains. Grain growth driven by surface energy reduction was also investigated, finding that it was too slow to explain the experimental data. Based on microstructural results, it was concluded that saturation of the nucleation sites occurred in the first stages of recrystallization, while grain growth driven by strain induced grain boundary migration (SIGBM) dominated the subsequent stages. - Highlights: • Recrystallization behavior of a stainless steel was investigated at 1100 °C. • EBSD revealed that the dislocation density distribution was heterogeneous during deformation. • Saturation of nucleation sites occurred in the first stages of recrystallization. • Strain induced grain boundary migration (SIGBM) effects were significant. • Grain growth driven by SIGBM dominated the subsequent stages.

  18. Stainless steel display evaluation

    NASA Astrophysics Data System (ADS)

    Hopper, Darrel G.; Meyer, Frederick M.; Longo, Sam J.; Trissell, Terry L.

    2007-04-01

    Active matrix organic light emitting diode (AMOLED) technology is one candidate to become a low power alternative in some applications to the currently dominant, active matrix liquid crystal display (AMLCD), technology. Furthermore, fabrication of the AMOLED on stainless steel (SS) foil rather than the traditional glass substrate, while presenting a set of severe technical challenges, opens up the potential for displays that are both lighter and less breakable. Also, transition to an SS foil substrate may enable rollable displays - large when used but small for stowage within gear already worn or carried or installed. Research has been initiated on AMOLED/SS technology and the first 320 x 240 color pixel 4-in. demonstration device has been evaluated in the AFRL Display Test and Evaluation Laboratory. Results of this evaluation are reported along with a research roadmap.

  19. Welding tritium exposed stainless steel

    SciTech Connect

    Kanne, W.R. Jr.

    1994-11-01

    Stainless steels that are exposed to tritium become unweldable by conventional methods due to buildup of decay helium within the metal matrix. With longer service lives expected for tritium containment systems, methods for welding on tritium exposed material will become important for repair or modification of the systems. Solid-state resistance welding and low-penetration overlay welding have been shown to mitigate helium embrittlement cracking in tritium exposed 304 stainless steel. These processes can also be used on stainless steel containing helium from neutron irradiation, such as occurs in nuclear reactors.

  20. Irradiation-assisted stress corrosion cracking of model austenitic stainless steel.

    SciTech Connect

    Chung, H. M.; Ruther, W. E.; Strain, R. V.; Shack, W. J.; Karlsen, T. M.

    1999-10-26

    Slow-strain-rate tensile (SSRT) tests were conducted on model austenitic stainless steel (SS) alloys that were irradiated at 289 C in He. After irradiation to {approx}0.3 x 10{sup 21} n {center_dot} cm{sup 2} and {approx} 0.9 x 10{sup 21} n {center_dot} cm{sup -2} (E > 1 MeV), significant heat-to-heat variations in the degree of intergranular and transgranular stress corrosion cracking (IGSCC and TGSCC) were observed. At {approx}0.3 x 10{sup 21} n {center_dot} cm{sup -2}, a high-purity heat of Type 316L SS that contains a very low concentration of Si exhibited the highest susceptibility to IGSCC. In unirradiated state, Types 304 and 304L SS did not exhibit a systematic effect of Si content on alloy strength. However, at {approx}0.3 x 10{sup 21} n {center_dot} cm{sup -2}, yield and maximum strengths decreased significantly as Si content was increased to >0.9 wt.%. Among alloys that contain low concentrations of C and N, ductility and resistance to TGSCC and IGSCC were significantly greater for alloys with >0.9 wt.% Si than for alloys with <0.47 wt.% Si. Initial data at {approx}0.9 x 10{sup 21} n {center_dot} cm{sup -2} were also consistent with the beneficial effect of high Si content. This indicates that to delay onset of and reduce susceptibility to irradiation-assisted stress corrosion cracking (IASCC), at least at low fluence levels, it is helpful to ensure a certain minimum concentration of Si. High concentrations of Cr were also beneficial; alloys that contain <15.5 wt.% Cr exhibited greater susceptibility to IASCC than alloys with {approx}18 wt.% Cr, whereas an alloy that contains >21 wt.% Cr exhibited less susceptibility than the lower-Cr alloys under similar conditions.

  1. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  2. Nano/ultrafine grained austenitic stainless steel through the formation and reversion of deformation-induced martensite: Mechanisms, microstructures, mechanical properties, and TRIP effect

    SciTech Connect

    Shirdel, M.; Mirzadeh, H.; Parsa, M.H.

    2015-05-15

    A comprehensive study was carried out on the strain-induced martensitic transformation, its reversion to austenite, the resultant grain refinement, and the enhancement of strength and strain-hardening ability through the transformation-induced plasticity (TRIP) effect in a commercial austenitic 304L stainless steel with emphasis on the mechanisms and the microstructural evolution. A straightforward magnetic measurement device, which is based on the measurement of the saturation magnetization, for evaluating the amount of strain-induced martensite after cold rolling and reversion annealing in metastable austenitic stainless steels was used, which its results were in good consistency with those of the X-ray diffraction (XRD) method. A new parameter called the effective reduction in thickness was introduced, which corresponds to the reasonable upper bound on the obtainable martensite fraction based on the saturation in the martensitic transformation. By means of thermodynamics calculations, the reversion mechanisms were estimated and subsequently validated by experimental results. The signs of thermal martensitic transformation at cooling stage after reversion at 850 °C were found, which was attributed to the rise in the martensite start temperature due to the carbide precipitation. After the reversion treatment, the average grain sizes were around 500 nm and the nanometric grains of the size of ~ 65 nm were also detected. The intense grain refinement led to the enhanced mechanical properties and observation of the change in the work-hardening capacity and TRIP effect behavior. A practical map as a guidance for grain refining and characterizing the stability against grain growth was proposed, which shows the limitation of the reversion mechanism for refinement of grain size. - Graphical abstract: Display Omitted - Highlights: • Nano/ultrafine grained austenitic stainless steel through martensite treatment • A parameter descriptive of a reasonable upper bound on

  3. Why stainless steel corrodes.

    PubMed

    Ryan, Mary P; Williams, David E; Chater, Richard J; Hutton, Bernie M; McPhail, David S

    2002-02-14

    Stainless steels are used in countless diverse applications for their corrosion resistance. Although they have extremely good general resistance, they are nevertheless susceptible to pitting corrosion. This localized dissolution of an oxide-covered metal in specific aggressive environments is one of the most common and catastrophic causes of failure of metallic structures. The pitting process has been described as random, sporadic and stochastic and the prediction of the time and location of events remains extremely difficult. Many contested models of pitting corrosion exist, but one undisputed aspect is that manganese sulphide inclusions play a critical role. Indeed, the vast majority of pitting events are found to occur at, or adjacent to, such second-phase particles. Chemical changes in and around sulphide inclusions have been postulated as a mechanism for pit initiation but such variations have never been measured. Here we use nanometre-scale secondary ion mass spectroscopy to demonstrate a significant reduction in the Cr:Fe ratio of the steel matrix around MnS particles. These chromium-depleted zones are susceptible to high-rate dissolution that 'triggers' pitting. The implications of these results are that materials processing conditions control the likelihood of corrosion failures, and these data provide a basis for optimizing such conditions. PMID:11845203

  4. TRITIUM AGING EFFECTS ON THE FRACTURE TOUGHNESS PROPERTIES OF STAINLESS STEEL BASE METAL AND WELDS

    SciTech Connect

    Morgan, M.

    2009-07-30

    -energy-rate forged are needed for designing and establishing longer tritium-reservoir lifetimes, ranking materials, and, potentially, for qualifying new forging vendors or processes. Measurements on the effects of tritium and decay helium on the fracture toughness properties of CF stainless steels having similar composition, grain size, and mechanical properties to previously studied HERF steels are needed and have not been conducted until now. The compatibility of stainless steel welds with tritium represents another concern for long-term reservoir performance. Weldments have not been well-characterized with respect to tritium embrittlement, although a recent study was completed on the effect of tritium and decay helium on the fracture toughness properties of Type 304L weldments. This study expands the characterization of weldments through measurements of tritium and decay helium effects on the fracture toughness properties of Type 21-6-9 stainless steel. The purpose of this study was to measure and compare the fracture toughness properties of Type 21-6-9 stainless steel for conventional forgings and weldments in the non-charged, hydrogen-charged and tritium-charged-and-aged conditions.

  5. FRACTURE MECHANICAL MEASUREMENTS WITH COMMERCIAL STAINLESS STEELS AT 4 K AND WITH CP-TITANIUM AT 173 K

    SciTech Connect

    Nyilas, A.; Mitterbacher, H.

    2010-04-08

    Using the JETT (J-Evaluation on Tensile Test) technique, measurements have been performed with commercial stainless steels in forged and cast condition for the reason of an assessment for low temperature service down to 4 K. These steels frequently used for industrial applications are designated by German Werkstoff (WNr) 1.4308 and 1.4408 cast stainless steels and a forged material with the number 1.4307. The fracture toughness tests at 4 K with forged material 1.4307 comprised apart from the base metal also the weld zone and additionally the 5% and 8% pre-strained conditions of the base metal. Fracture toughness reduced slightly for cold worked condition gradually as well as for the weld joint. The Reliability of the JETT measurements has been also checked using the ASTM E 1820--99a standard. In addition, to these measurements, commercial pure ASTM grade 2 titanium (WNr 3.7035) has been also examined using the same JETT method for the reason of industrial application and the requirement of minimum fracture toughness of 100 MPasq root(m) was fulfilled at 173 K. Furthermore, test results performed at 7 K of pure titanium plate material (ASTM grade 1) with respect to fracture mechanical JETT method are presented.

  6. Fracture Mechanical Measurements with Commercial Stainless Steels at 4 K and with Cp-Titanium at 173 K

    NASA Astrophysics Data System (ADS)

    Nyilas, A.; Mitterbacher, H.

    2010-04-01

    Using the JETT (J-Evaluation on Tensile Test) technique, measurements have been performed with commercial stainless steels in forged and cast condition for the reason of an assessment for low temperature service down to 4 K. These steels frequently used for industrial applications are designated by German Werkstoff (WNr) 1.4308 and 1.4408 cast stainless steels and a forged material with the number 1.4307. The fracture toughness tests at 4 K with forged material 1.4307 comprised apart from the base metal also the weld zone and additionally the 5% and 8% pre-strained conditions of the base metal. Fracture toughness reduced slightly for cold worked condition gradually as well as for the weld joint. The Reliability of the JETT measurements has been also checked using the ASTM E 1820—99a standard. In addition, to these measurements, commercial pure ASTM grade 2 titanium (WNr 3.7035) has been also examined using the same JETT method for the reason of industrial application and the requirement of minimum fracture toughness of 100 MPa√m was fulfilled at 173 K. Furthermore, test results performed at 7 K of pure titanium plate material (ASTM grade 1) with respect to fracture mechanical JETT method are presented.

  7. Annealing induced interfacial layers in niobium-clad stainless steel developed as a bipolar plate material for polymer electrolyte membrane fuel cell stacks

    SciTech Connect

    Hong, Sung Tae; Weil, K. Scott; Choi, Jung-Pyung; Bae, In-Tae; Pan, Jwo

    2010-05-01

    Niobium (Nb)-clad 304L stainless steel (SS) manufactured by cold rolling is currently under consideration for use as a bipolar plate material in polymer electrolyte membrane fuel cell (PEMFC) stacks. To make the fabrication of bipolar plates using the Nb-clad SS feasible, annealing may be necessary for the Nb-clad SS to reduce the springback induced by cold rolling. However, the annealing can develop an interfacial layer between the Nb cladding and the SS core and the interfacial layer plays a key role in the failure of the Nb-clad SS as reported earlier [JPS our work]. In this investigation, the Nb-clad SS specimens in as-rolled condition were annealed at different combinations of temperature and time. Based on the results of scanning electron microscope (SEM) analysis, an annealing process map for the Nb-clad SS was obtained. The results of SEM analysis and Transmission Electron Microscope (TEM) analysis also suggest that different interfacial layers occurred based on the given annealing conditions.

  8. Improving the performance of stainless-steel DC high voltage photoelectron gun cathode electrodes via gas conditioning with helium or krypton

    SciTech Connect

    BastaniNejad, M.; Elmustafa, A. A.; Forman, E.; Clark, J.; Covert, S.; Grames, J.; Hansknecht, J.; Hernandez-Garcia, C.; Poelker, M.; Suleiman, R.

    2014-10-01

    Gas conditioning was shown to eliminate field emission from cathode electrodes used inside DC high voltage photoelectron guns, thus providing a reliable means to operate photoguns at higher voltages and field strengths. Measurements and simulation results indicate that gas conditioning eliminates field emission from cathode electrodes via two mechanisms: sputtering and implantation, with the benefits of implantation reversed by heating the electrode. We have studied five stainless steel electrodes (304L and 316LN) that were polished to approximately 20 nm surface roughness using diamond grit, and evaluated inside a high voltage apparatus to determine the onset of field emission as a function of voltage and field strength. The field emission characteristics of each electrode varied significantly upon the initial application of voltage but improved to nearly the same level after gas conditioning using either helium or krypton, exhibiting less than 10 pA field emission at -225 kV bias voltage with a 50 mm cathode/anode gap, corresponding to a field strength of ~13 MV/m. Finally, field emission could be reduced with either gas, but there were conditions related to gas choice, voltage and field strength that were more favorable than others.

  9. Solderability study of 63Sn-37Pb on zinc-plated and cadmium-plated stainless steel for the MC4636 lightning arrestor connector.

    SciTech Connect

    Lopez, Edwin Paul; Vianco, Paul Thomas; Rejent, Jerome Andrew; Martin, Joseph J.

    2004-06-01

    Cadmium plating on metal surfaces is commonly used for corrosion protection and to achieve good solderability on the 304L stainless steel shell of the MC4636 lightning arrestor connector (LAC) for the W76-1 system. This study examined the use of zinc as a potential substitute for the cadmium protective surface finish. Tests were performed with an R and RMA flux and test temperatures of 230 C, 245 C, and 260 C. Contact angle, {theta}{sub c}, served as the generalized solderability metric. The wetting rate and wetting time parameters were also collected. The solderability ({theta}{sub c}) of the Erie Plating Cd/Ni coatings was better than that of similar Amphenol coatings. Although the {theta}{sub c} data indicated that both Cd/Ni platings would provide adequate solderability, the wetting rate and wetting time data showed the Amphenol coatings to have better performance. The Zn/Ni coatings exhibited non-wetting under all flux and temperature conditions. Based on the results of these tests, it has been demonstrated that zinc plating is not a viable alternate to cadmium plating for the LAC connectors.

  10. Contribution à la modélisation du soudage TIG des tôles minces d'acier austénitique 304L par un modèle source bi-elliptique, avec confrontation expérimentale

    NASA Astrophysics Data System (ADS)

    Aissani, M.; Maza, H.; Belkessa, B.; Maamache, B.

    2005-05-01

    Ce travail contribue dans la modélisation du phénomène du soudage de l'acier inoxydable Austénitique 304L, afin d'étudier le comportement thermique d'un joint de soudure, obtenu par le procédé de soudage à l'arc électrique TIG (Tungsten-Inert-Gas). Le modèle simulant la source d'énergie de soudage, utilise une distribution surfacique Gaussienne du flux de chaleur provenant de l'arc électrique. La forme de cette source est supposée circulaire pour un premier cas et de forme bi-elliptique pour un second cas, tout en procédant à l'évaluation des champs et cycles thermiques à chaque instant, pour déterminer l'étendu des zones à risque, et l'effet de la vitesse de soudage sur ces dernières. Permettant ainsi de remonter par la suite, aux problèmes de contraintes résiduelles et déformations générées dans l'assemblage soudé. L'équation de chaleur régissant le problème est discrétisée par la méthode des volumes finis. Les calculs sont effectués en considérant que les propriétés physiques et thermiques ainsi que les conditions aux limites de convection et rayonnement, sont dépendante de la température. Pour évaluer la précision du modèle, une comparaison avec des mesures expérimentales de température d'un essai de soudage a été effectuée, les résultats indiquent un bon accord.

  11. Plating on stainless steel alloys

    SciTech Connect

    Dini, J.W.; Johnson, H.R.

    1981-09-11

    Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate.

  12. Analysis of Tensile Deformation and Failure in Austenitic Stainless Steels: Part I- Temperature Dependence

    SciTech Connect

    Kim, Jin Weon; Byun, Thak Sang

    2010-01-01

    This paper describes the temperature dependence of deformation and failure behaviors in the austenitic stainless steels (annealed 304, 316, 316LN, and 20% cold-worked 316LN) in terms of equivalent true stress-true strain curves. The true stress-true strain curves up to the final fracture were calculated from the tensile test data obtained at -150 ~ 450oC using an iterative technique of finite element simulation. Analysis was largely focused on the necking deformation and fracture: Key parameters such as the strain hardening rate, equivalent fracture stress, fracture strain, and tensile fracture energy were evaluated, and their temperature dependencies were investigated. It was shown that a significantly high strain hardening rate was still retained during unstable deformation although overall strain hardening rate beyond the onset of necking was lower than that of the uniform deformation. The values of the parameters except for fracture strain decreased with temperature up to 200oC and were saturated as the temperature came close to the maximum test temperature 450oC. The fracture strain increased and had a maximum at -50oC to 20oC before decreasing with temperature. It was explained that these temperature dependencies of fracture properties were associated with a change in the dominant strain hardening mechanism with test temperature. Also, it was seen that the pre-straining of material has little effect on the strain hardening rate during necking deformation and on fracture properties.

  13. Precipitate behavior in self-ion irradiated stainless steels at high doses

    NASA Astrophysics Data System (ADS)

    Jiao, Z.; Was, G. S.

    2014-06-01

    To study radiation-induced precipitation at high doses, solution annealed 304L SS and cold worked 316 SS were irradiated to 46 and 260 dpa at 380 °C using 5 MeV Fe++ and the radiation-induced precipitates were examined using atom probe tomography. Ni/Si-rich clusters were observed in all examined conditions. G-phase precipitates were observed in 316 SS at 46 dpa but only appeared in 304L SS at 260 dpa. Using the neutron irradiation to 46 dpa at 320 °C as a reference, the temperature shift for cold worked 316 SS appeared to be smaller than that of solution annealed 304L SS, probably due to the high density of dislocations, which served as defect sinks and mitigated the effect of high dose rate.

  14. Tensile Properties, Ferrite Contents, and Specimen Heating of Stainless Steels in Cryogenic Gas Tests

    NASA Astrophysics Data System (ADS)

    Ogata, T.; Yuri, T.; Ono, Y.

    2006-03-01

    We performed tensile tests at cryogenic temperatures below 77 K and in helium gas environment for SUS 304L and SUS 316L in order to obtain basic data of mechanical properties of the materials for liquid hydrogen tank service. We evaluate tensile curves, tensile properties, ferrite contents, mode of deformation and/or fracture, and specimen heating during the testing at 4 to 77 K. For both SUS 304L and 316L, tensile strength shows a small peak around 10 K, and specimen heating decreases above 30 K. The volume fraction of α-phase increases continuously up to 70 % with plastic strain, at approximately 15 % plastic strain for 304L and up to 35 % for 316L. There was almost no clear influence of testing temperature on strain-induced martensitic transformation at the cryogenic temperatures.

  15. Corrosion behavior of 2205 duplex stainless steel.

    PubMed

    Platt, J A; Guzman, A; Zuccari, A; Thornburg, D W; Rhodes, B F; Oshida, Y; Moore, B K

    1997-07-01

    The corrosion of 2205 duplex stainless steel was compared with that of AISI type 316L stainless steel. The 2205 stainless steel is a potential orthodontic bracket material with low nickel content (4 to 6 wt%), whereas the 316L stainless steel (nickel content: 10 to 14 wt%) is a currently used bracket material. Both stainless steels were subjected to electrochemical and immersion (crevice) corrosion tests in 37 degrees C, 0.9 wt% sodium chloride solution. Electrochemical testing indicates that 2205 has a longer passivation range than 316L. The corrosion rate of 2205 was 0.416 MPY (milli-inch per year), whereas 316L exhibited 0.647 MPY. When 2205 was coupled to 316L with equal surface area ratio, the corrosion rate of 2205 reduced to 0.260 MPY, indicating that 316L stainless steel behaved like a sacrificial anode. When 316L is coupled with NiTi, TMA, or stainless steel arch wire and was subjected to the immersion corrosion test, it was found that 316L suffered from crevice corrosion. On the other hand, 2205 stainless steel did not show any localized crevice corrosion, although the surface of 2205 was covered with corrosion products, formed when coupled to NiTi and stainless steel wires. This study indicates that considering corrosion resistance, 2205 duplex stainless steel is an improved alternative to 316L for orthodontic bracket fabrication when used in conjunction with titanium, its alloys, or stainless steel arch wires. PMID:9228844

  16. A Hierarchical Upscaling Method for Predicting Strength of Materials under Thermal, Radiation and Mechanical loading - Irradiation Strengthening Mechanisms in Stainless Steels

    SciTech Connect

    Li, Dongsheng; Zbib, Hussein M.; Garmestani, Hamid; Sun, Xin; Khaleel, Mohammad A.

    2011-07-01

    Stainless steels based on Fe-Cr-Ni alloys are the most popular structural materials used in reactors. High energy particle irradiation of in this kind of polycrystalline structural materials usually produces irradiation hardening and embrittlement. The development of predictive capability for the influence of irradiation on mechanical behavior is very important in materials design for next-generation reactors. Irradiation hardening is related to structural information crossing different length scale, such as composition, dislocation, crystal orientation distribution and so on. To predict the effective hardening, the influence factors along different length scales should be considered. A multiscale approach was implemented in this work to predict irradiation hardening of iron based structural materials. Three length scales are involved in this multiscale model: nanometer, micrometer and millimeter. In the microscale, molecular dynamics (MD) was utilized to predict on the edge dislocation mobility in body centered cubic (bcc) Fe and its Ni and Cr alloys. On the mesoscale, dislocation dynamics (DD) models were used to predict the critical resolved shear stress from the evolution of local dislocation and defects. In the macroscale, a viscoplastic self-consistent (VPSC) model was applied to predict the irradiation hardening in samples with changes in texture. The effects of defect density and texture were investigated. Simulated evolution of yield strength with irradiation agrees well with the experimental data of irradiation strengthening of stainless steel 304L, 316L and T91. This multiscale model we developed in this project can provide a guidance tool in performance evaluation of structural materials for next-generation nuclear reactors. Combining with other tools developed in the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program, the models developed will have more impact in improving the reliability of current reactors and affordability of new

  17. Nano-composite stainless steel

    DOEpatents

    Dehoff, Ryan R.; Blue, Craig A.; Peter, William H.; Chen, Wei; Aprigliano, Louis F.

    2015-07-14

    A composite stainless steel composition is composed essentially of, in terms of wt. % ranges: 25 to 28 Cr; 11 to 13 Ni; 7 to 8 W; 3.5 to 4 Mo; 3 to 3.5 B; 2 to 2.5 Mn; 1 to 1.5 Si; 0.3 to 1.7 C; up to 2 O; balance Fe. The composition has an austenitic matrix phase and a particulate, crystalline dispersed phase.

  18. Nickel: makes stainless steel strong

    USGS Publications Warehouse

    Boland, Maeve A.

    2012-01-01

    Nickel is a silvery-white metal that is used mainly to make stainless steel and other alloys stronger and better able to withstand extreme temperatures and corrosive environments. Nickel was first identified as a unique element in 1751 by Baron Axel Fredrik Cronstedt, a Swedish mineralogist and chemist. He originally called the element kupfernickel because it was found in rock that looked like copper (kupfer) ore and because miners thought that "bad spirits" (nickel) in the rock were making it difficult for them to extract copper from it. Approximately 80 percent of the primary (not recycled) nickel consumed in the United States in 2011 was used in alloys, such as stainless steel and superalloys. Because nickel increases an alloy's resistance to corrosion and its ability to withstand extreme temperatures, equipment and parts made of nickel-bearing alloys are often used in harsh environments, such as those in chemical plants, petroleum refineries, jet engines, power generation facilities, and offshore installations. Medical equipment, cookware, and cutlery are often made of stainless steel because it is easy to clean and sterilize. All U.S. circulating coins except the penny are made of alloys that contain nickel. Nickel alloys are increasingly being used in making rechargeable batteries for portable computers, power tools, and hybrid and electric vehicles. Nickel is also plated onto such items as bathroom fixtures to reduce corrosion and provide an attractive finish.

  19. Microbial corrosion of stainless steel.

    PubMed

    Ibars, J R; Moreno, D A; Ranninger, C

    1992-11-01

    Stainless steel, developed because of their greater resistance to corrosion in different aggressive environments, have proved to be affected, however, by various processes and types of corrosion. Some of these types of corrosion, mainly pitting, is activated and developed in the presence of microorganisms, which acting in an isolated or symbiotic way, according to their adaptation to the environment, create a favorable situation for the corrosion of these steel. The microorganisms that are involved, mainly bacteria of both the aerobic and anaerobic type, modify the environment where the stainless steel is found, creating crevices, differential aeration zones or a more aggressive environment with the presence of metabolites. In these circumstances, a local break of the passive and passivating layer is produced, which is proper to these types of steel and impedes the repassivation that is more favorable to corrosion. In the study and research of these types of microbiologically influenced corrosion are found electrochemical techniques, since corrosion is fundamentally an electrochemical process, and microbiological techniques for the identification, culture, and evaluation of the microorganisms involved in the process, as well as in the laboratory or field study of microorganism-metal pairs. Microstructural characterization studies of stainless steel have also been considered important, since it is known that the microstructure of steel can substantially modify their behavior when faced with corrosion. As for surface analysis studies, it is known that corrosion is a process that is generated on and progresses from the surface. The ways of dealing with microbiologically influenced corrosion must necessarily include biocides, which are not always usable or successful, the design of industrial equipment or components that do not favor the adherence of microorganisms, using microstructures in steel less sensitive to corrosion, or protecting the materials. PMID:1492953

  20. METHOD FOR JOINING ALUMINUM TO STAINLESS STEEL

    DOEpatents

    Lemon, L.C.

    1960-05-24

    Aluminum may be joined to stainless steel without the use of flux by tinning the aluminum with a tin solder containing 1% silver and 1% lead, tinning the stainless steel with a 50% lead 50% tin solder, and then sweating the tinned surfaces together.

  1. Interaction between stainless steel and plutonium metal

    SciTech Connect

    Dunwoody, John T; Mason, Richard E; Freibert, Franz J; Willson, Stephen P; Veirs, Douglas K; Worl, Laura A; Archuleta, Alonso; Conger, Donald J

    2010-01-01

    Long-term storage of excess plutonium is of great concern in the U.S. as well as abroad. The current accepted configuration involves intimate contact between the stored material and an iron-bearing container such as stainless steel. While many safety scenario studies have been conducted and used in the acceptance of stainless steel containers, little information is available on the physical interaction at elevated temperatures between certain forms of stored material and the container itself. The bulk of the safety studies has focused on the ability of a package to keep the primary stainless steel containment below the plutonium-iron eutectic temperature of approximately 410 C. However, the interactions of plutonium metal with stainless steel have been of continuing interest. This paper reports on a scoping study investigating the interaction between stainless steel and plutonium metal in a pseudo diffusion couple at temperatures above the eutectic melt-point.

  2. The comparison of frictional resistance in titanium, self-ligating stainless steel, and stainless steel brackets using stainless steel and TMA archwires: An in vitro study

    PubMed Central

    Khalid, Syed Altaf; Kumar, Vadivel; Jayaram, Prithviraj

    2012-01-01

    Aim: The aim of the study was to compare the frictional resistance of titanium, self-ligating stainless steel, and conventional stainless steel brackets, using stainless steel and titanium molybdenum alloy (TMA) archwires. Materials and Methods: We compared the frictional resistance in 0.018 slot and 0.022 slot of the three brackets – titanium, self-ligating stainless steel, and conventional stainless steel – using stainless steel archwires and TMA archwires. An in vitro study of simulated canine retraction was undertaken to evaluate the difference in frictional resistance between titanium, self-ligating stainless steel, and stainless steel brackets, using stainless steel and TMA archwires. Results and Conclusion: We compared the frictional resistance of titanium, self-ligating stainless steel, and conventional stainless steel brackets, using stainless steel and TMA archwires, with the help of Instron Universal Testing Machine. One-way analysis of variance (ANOVA), Student's “t” test, and post hoc multiple range test at level of <0.05 showed statistically significant difference in the mean values of all groups. Results demonstrated that the titanium, self-ligating stainless steel, and stainless steel brackets of 0.018-inch and 0.022-inch slot had no significant variations in frictional résistance. The self-ligating bracket with TMA archwires showed relatively less frictional resistance compared with the other groups. The titanium bracket with TMA archwires showed relatively less frictional resistance compared with the stainless steel brackets. PMID:23066253

  3. Development of New Stainless Steel

    SciTech Connect

    Robert F. Buck

    2005-08-30

    A new family of innovative martensitic stainless steels, 521-A, 521-B, and 521-C has been developed by Advanced Steel Technology, LLC (Trafford, PA) as high strength fastener (bolt) materials for use at moderate temperatures in turbine engines, including steam turbines, gas turbines, and aircraft engines. The primary objective of the development program was to create a martensitic stainless steel with high strength at moderate temperatures, and which could replace the expensive nickel-based superalloy IN 718 in some fasteners applications. A secondary objective was to replace conventional 12Cr steels such as AISI 422 used as blades, buckets and shafts that operate at intermediate temperatures in turbine engines with stronger steel. The composition of the new alloys was specifically designed to produce excellent mechanical properties while integrating heat treatment steps into production to reduce energy consumption during manufacturing. As a result, production costs and energy consumption during production of rolled bar products is significantly lower than conventional materials. Successful commercialization of the new alloys would permit the installed cost of certain turbine engines to be reduced without sacrificing high availability or operational flexibility, thereby enhancing the global competitiveness of U.S. turbine engine manufacturers. Moreover, the domestic specialty steel industry would also benefit through increased productivity and reduced operating costs, while increasing their share of the international market for turbine engine fasteners, blades, buckets and shafts.

  4. 60 Years of duplex stainless steel applications

    SciTech Connect

    Olsson, J.; Liljas, M.

    1994-12-31

    In this paper the history of wrought duplex stainless steel development and applications is described. Ferritic-austenitic stainless steels were introduced only a few decades after stainless steels were developed. The paper gives details from the first duplex stainless steels in the 1930`s to the super duplex stainless steel development during the 1980`s. During the years much effort has been devoted to production and welding metallurgy as well as corrosion research of the duplex stainless steels. Therefore, duplex stainless steels are to-day established in a wide product range. Numerous important applications are exemplified. In most cases the selection of a duplex steel has been a result of the combination high strength excellent corrosion resistance. In the pulp and paper industry the most interesting use is as vessel material in digesters. For chemical process industry, the duplex steels are currently used in heat exchangers. The largest application of duplex steels exists in the oil and gas/offshore industry. Hundreds of kms of pipelines are installed and are still being installed. An increased use of duplex steels is foreseen in areas where the strength is of prime importance.

  5. Duplex stainless steels for osteosynthesis devices.

    PubMed

    Cigada, A; Rondelli, G; Vicentini, B; Giacomazzi, M; Roos, A

    1989-09-01

    The austenitic stainless steels used today for the manufacture of osteosynthesis devices are sensitive to crevice corrosion. In this study the corrosion properties of some duplex stainless steels were evaluated and compared to traditional austenitic stainless steels. According to our results the following ranking was established: 23Cr-4Ni less than AISI 316L less than ASTM F138 less than 22Cr-5Ni-3Mo less than 27Cr-31Ni-3.5Mo less than 25Cr-7Ni-4Mo-N. In particular the results showed that the high-performance 25Cr-7Ni-4Mo-N duplex stainless steel, with high molybdenum and nitrogen contents, can be considered not susceptible to crevice corrosion in the human body. The duplex stainless steels have also better mechanical properties at the same degree of cold working compared with austenitic stainless steels. Hence the 25Cr-7Ni-4Mo-N duplex stainless steel can be considered a convenient substitute of ASTM F138 for orthopedic and osteosynthesis devices. PMID:2777835

  6. Effect of prior deformation on sensitization development in stainless steel during continuous cooling

    SciTech Connect

    Simmons, J.W.; Atteridge, D.G.; Bruemmer, S.M. . Dept. of Materials Science and Engineering)

    1991-09-01

    Continuous cooling sensitization (CCS) occurs in austenitic stainless steel (SS) weldment HAZs where the material is subjected to weld-induced plastic deformation, and non-linear heating and cooling cycles. The primary purpose of this investigation was to quantitatively determine the effects of prior deformation on CCS. In addition, these results were used to develop a CCS data base for comparison to a recently published sensitization prediction model (SSDOS). Continuous cooling thermal cycling of specimens from high-carbon Type 316 SSs was performed in a computer-controlled Gleeble thermal simulator. The degree of sensitization (DOS) of thermally treated specimens was quantitatively measured using the electrochemical potentiokinetic reactivation (EPR) test. Prior deformation significantly enhanced the rate of CCS development in the Type 316 SS material. The DOS increased with increasing amounts of prior strain and decreasing cooling rates. Sensitization response was also sensitive to peak cycle temperatures. Continuous cooling sensitization development occurred primarily in the critical temperature range between about 900 and 750{degree}C. Peak cycle temperatures of 1000 and 1050{degree}C retarded sensitization development during subsequent continuous cooling. Strain recovery at elevated temperatures played an important role in reducing the effectiveness of prior deformation in accelerating sensitization kinetics. Due to the effects of recovery, in certain cases, prior strain values of 20% were only as effective as 10% in increasing the rate of sensitization development. Limited transgranular carbide precipitation was observed in 20% prior strain samples depending on specific thermal cycle parameters but was not a significant factor in the present work. The SSDOS model consistently overpredicted the CCS development in both heats of 316 SS studied, regardless of material condition (i.e. mill-annealed, solution-annealed, and pre-strained materials).

  7. Controlling End-Grain Corrosion of Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Chandra, Kamlesh; Kain, Vivekanand; Ganesh, Puppala

    2008-02-01

    SS 304L is widely used as a structural material in applications handling nitric acid such as nuclear fuel processing plants and nuclear waste management facilities. Bar, wire, and tubular products of this material are especially susceptible to end-grain corrosion in nitric acid environment. Such an attack takes place on the tubular and forged surfaces that are perpendicular to the hot-working direction and occurs as localized pitting type attack. This study shows that the possible reasons for the directional nature of end-grain attack are the manganese sulfide inclusions aligned along the hot-working direction and/or segregation of chromium along the flow lines during the fabrication stage itself. It has been shown in this study that controlled solution annealing, laser surface remelting, and weld overlay can be used to avoid/minimize end-grain corrosion. Different annealing heat-treatments were carried out on two heats of SS 304L tube and susceptibility to corrosion was measured by ASTM A 262 practice C and electrochemical potentiokinetic reactivation (EPR) test. Solution annealing at 950 °C for 90 min has been shown to increase the resistance to end-grain corrosion. Laser surface remelting using continuous wave CO2 laser under argon shield and weld deposition (overlay) using SS 308L material were done on the end faces of the tubes. These samples were completely resistant to end-grain corrosion in nitric acid environments.

  8. Tritiated Water Interaction with Stainless Steel

    SciTech Connect

    Glen R. Longhurst

    2007-05-01

    Experiments conducted to study tritium permeation of stainless steel at ambient and elevated temperatures revealed that HT converts relatively quickly to HTO. Further, the HTO partial pressure contributes essentially equally with elemental tritium gas in driving permeation through the stainless steel. Such permeation appears to be due to dissociation of the water molecule on the hot stainless steel surface. There is an equilibrium concentration of HTO vapor above adsorbed gas on the walls of the experimental apparatus evident from freezing transients. The uptake process of tritium from the carrier gas involves both surface adsorption and isotopic exchange with surface bound water.

  9. Cleaning, pickling, and passivation of stainless steels

    SciTech Connect

    Dillon, C.P. )

    1994-05-01

    Stainless steels (SS) are chosen for various services because of their appearance and corrosion resistance and for their freedom from contamination in storage and shipment. However, certain conditions in handling or fabrication may make these alloys susceptible to localized corrosion or unsatisfactory performance. A surface of cleanliness, uniformity, and corrosion resistance is desirable and, in some services, absolutely required. Definitions and procedures for cleaning, pickling, and passivating stainless steels are reviewed. Surface contamination and defects including grinding marks and smut are discussed, as are measures for preventing and correcting them. The cleaning and passivating sequence required for free-machining stainless grades is included.

  10. Corrosion of stainless steel, 2. edition

    SciTech Connect

    Sedriks, A.J.

    1996-10-01

    The book describes corrosion characteristics in all the major and minor groups of stainless steels, namely, in austenitic, ferritic, martensitic, duplex, and precipitation hardenable steels. Several chapters are spent on those special forms of corrosion that are investigated in the great detail in stainless steels, namely, pitting corrosion, crevice corrosion, and stress corrosion cracking. The influences of thermal treatment (heat affected zone cases), composition, and microstructure on corrosion are given good coverage. Corrosive environments include high temperature oxidation, sulfidation as well as acids, alkalis, various different petroleum plant environments, and even human body fluids (stainless steels are commonly used prosthetic materials).

  11. Irradiation-assisted stress corrosion cracking behavior of austenitic stainless steels applicable to LWR core internals.

    SciTech Connect

    Chung, H. M.; Shack, W. J.; Energy Technology

    2006-01-31

    This report summarizes work performed at Argonne National Laboratory on irradiation-assisted stress corrosion cracking (IASCC) of austenitic stainless steels that were irradiated in the Halden reactor in simulation of irradiation-induced degradation of boiling water reactor (BWR) core internal components. Slow-strain-rate tensile tests in BWR-like oxidizing water were conducted on 27 austenitic stainless steel alloys that were irradiated at 288 C in helium to 0.4, 1.3, and 3.0 dpa. Fractographic analysis was conducted to determine the fracture surface morphology. Microchemical analysis by Auger electron spectroscopy was performed on BWR neutron absorber tubes to characterize grain-boundary segregation of important elements under BWR conditions. At 0.4 and 1.4 dpa, transgranular fracture was mixed with intergranular fracture. At 3 dpa, transgranular cracking was negligible, and fracture surface was either dominantly intergranular, as in field-cracked core internals, or dominantly ductile or mixed. This behavior indicates that percent intergranular stress corrosion cracking determined at {approx}3 dpa is a good measure of IASCC susceptibility. At {approx}1.4 dpa, a beneficial effect of a high concentration of Si (0.8-1.5 wt.%) was observed. At {approx}3 dpa, however, such effect was obscured by a deleterious effect of S. Excellent resistance to IASCC was observed up to {approx}3 dpa for eight heats of Types 304, 316, and 348 steel that contain very low concentrations of S. Susceptibility of Types 304 and 316 steels that contain >0.003 wt.% S increased drastically. This indicates that a sulfur related critical phenomenon plays an important role in IASCC. A sulfur content of <0.002 wt.% is the primary material factor necessary to ensure good resistance to IASCC. However, for Types 304L and 316L steel and their high-purity counterparts, a sulfur content of <0.002 wt.% alone is not a sufficient condition to ensure good resistance to IASCC. This is in distinct contrast to

  12. Precise carbon control of fabricated stainless steel

    DOEpatents

    Nilsen, R.J.

    1975-12-01

    A process is described for controlling the carbon content of fabricated stainless steel components including the steps of heat treating the component in hydrogen atmospheres of varying dewpoints and carbon potentials.

  13. Hydrogen compatibility handbook for stainless steels

    SciTech Connect

    Caskey, G.R. Jr.

    1983-06-01

    This handbook compiles data on the effects of hydrogen on the mechanical properties of stainless steels and discusses this data within the context of current understanding of hydrogen compatibility of metals. All of the tabulated data derives from continuing studies of hydrogen effects on materials that have been conducted at the Savannah River Laboratory over the past fifteen years. Supplementary data from other sources are included in the discussion. Austenitic, ferritic, martensitic, and precipitation hardenable stainless steels have been studied. Damage caused by helium generated from decay of tritium is a distinctive effect that occurs in addition to the hydrogen isotopes protium and deuterium. The handbook defines the scope of our current knowledge of hydrogen effects in stainless steels and serves as a guide to selection of stainless steels for service in hydrogen.

  14. Development of a carburizing stainless steel alloy

    SciTech Connect

    Wert, D.E. )

    1994-06-01

    A new carburizing stainless steel alloy that resists corrosion, heat, and fatigue has been developed for bearing and gear applications. Pyrowear 675 Stainless alloy is vacuum induction melted and vacuum arc remelted (VIM/VAR) for aircraft-quality cleanliness. Test results show that it has corrosion resistance similar to that of AISI Type 440-C stainless, and its rolling fatigue resistance is superior to that of AISI M50 (UNS K88165). In contrast to alloy gear steels and Type 440C, Pyrowear 675 maintains case hardness of HRC 60 at operating temperatures up to 200 C (400 F). Impact and fracture toughness are superior to that of other stainless bearing steels, which typically are relatively brittle and can break under severe service. Toughness is also comparable or superior to conventional noncorrosion-resistant carburizing bearing steels, such as SAE Types 8620 and 9310.

  15. Stainless steel to titanium bimetallic transitions

    NASA Astrophysics Data System (ADS)

    Kaluzny, J. A.; Grimm, C.; Passarelli, D.

    2015-12-01

    In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented. Operated by Fermi Research Alliance, LLC under Contract No. De-AC02-07CH11359 with the United States Department of Energy.

  16. Stainless Steel to Titanium Bimetallic Transitions

    SciTech Connect

    Kaluzny, J. A.; Grimm, C.; Passarelli, D.

    2015-01-01

    In order to use stainless steel piping in an LCLS-II (Linac Coherent Light Source Upgrade) cryomodule, stainless steel to titanium bimetallic transitions are needed to connect the stainless steel piping to the titanium cavity helium vessel. Explosion bonded stainless steel to titanium transition pieces and bimetallic transition material samples have been tested. A sample transition tube was subjected to tests and x-ray examinations between tests. Samples of the bonded joint material were impact and tensile tested at room temperature as well as liquid helium temperature. The joint has been used successfully in horizontal tests of LCLS-II cavity helium vessels and is planned to be used in LCLS-II cryomodules. Results of material sample and transition tube tests will be presented.

  17. Duplex stainless steel—Microstructure and properties

    NASA Astrophysics Data System (ADS)

    Debold, Terry A.

    1989-03-01

    Literature describing the microstructure of austenitic-ferritic stainless steels is reviewed, including phases which can be deleterious, such as σ and ά. The mechanical properties and corrosion resistance of Carpenter Technology's 7-Mo PLUSsr stainless (UNS S32950) demonstrate the resistance of this material to the formation of these phases and their deleterious effects. This material was evaluated in the annealed and welded conditions and after extended thermal treatments to simulate boiler and pressure vessel service.

  18. A Duplex Stainless Steel for Chloride Environments

    NASA Astrophysics Data System (ADS)

    Sridhar, N.; Kolts, J.; Flasche, L. H.

    1985-03-01

    This paper examines the effects of microstructural changes on the corrosion, stress corrosion cracking and corrosion fatigue resistance of a duplex stainless steel to chloride environments. The microstructural changes can be precipitation of phases such as sigma and carbides, or changes in the distribution of austenite and ferrite. The former can be important in hot forming operations while the latter is important in welding. The methods of minimizing these deleterious effects can sometimes be different from those used for austenitic stainless steel.

  19. The abrasion-wear resistance of arc sprayed stainless steel and composite stainless steel coatings

    SciTech Connect

    Dallaire, S.; Legoux, J.G.; Levert, H.

    1994-12-31

    Stainless steels are often used to palliate wear problems in various industries. Though they are not wear resistant, they have been used to a limited extent in applications involving both corrosive and abrasive/erosive environments. The protection of industrial components by arc sprayed stainless steel composite coatings could be considered very attractive provided these coatings offer a better wear protection than bulk stainless steel. The wear resistance of stainless steel and composite stainless steel-titanium boride coatings arc sprayed with air and argon was evaluated following the ASTM G-65 Abrasion Wear Test procedures. Wear volume loss measurements show that stainless steel coatings arc sprayed with air were slightly more resistant than bulk stainless steel while those sprayed with argon were slightly less resistant. The abrasion wear resistance of composite stainless steel-titanium diboride coatings is by two or four times beyond the wear resistance of bulk stainless steel depending upon the core wire constitution and the type of gas used for spraying. Microstructural analysis of coatings, microhardness measurements of sprayed lamellae and optical profilometry were used to characterize coatings and wear damages. Spraying with air instead of argon produced much more small particles. These particles, being removed from the metal sheath surface, are individually sprayed without diluting the concentration hard phases within cores. It results in coatings that contain large lamellae with hardnesses sufficient to withstand abrasion. By considering both the wire constitution and the spraying conditions, it was found possible to fabricate composite stainless steel coatings that show a 400% increase in wear resistance over bulk stainless steel.

  20. High Mn austenitic stainless steel

    DOEpatents

    Yamamoto, Yukinori [Oak Ridge, TN; Santella, Michael L [Knoxville, TN; Brady, Michael P [Oak Ridge, TN; Maziasz, Philip J [Oak Ridge, TN; Liu, Chain-tsuan [Knoxville, TN

    2010-07-13

    An austenitic stainless steel alloy includes, in weight percent: >4 to 15 Mn; 8 to 15 Ni; 14 to 16 Cr; 2.4 to 3 Al; 0.4 to 1 total of at least one of Nb and Ta; 0.05 to 0.2 C; 0.01 to 0.02 B; no more than 0.3 of combined Ti+V; up to 3 Mo; up to 3 Co; up to 1W; up to 3 Cu; up to 1 Si; up to 0.05 P; up to 1 total of at least one of Y, La, Ce, Hf, and Zr; less than 0.05 N; and base Fe, wherein the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale including alumina, nanometer scale sized particles distributed throughout the microstructure, the particles including at least one of NbC and TaC, and a stable essentially single phase FCC austenitic matrix microstructure that is essentially delta-ferrite-free and essentially BCC-phase-free.

  1. Superplastic forming of stainless steel automotive components

    SciTech Connect

    Bridges, B.; Elmer, J.; Carol, L.

    1997-02-06

    Exhaust emission standards are governmentally controlled standards, which are increasingly stringent, forcing alternate strategies to meet these standards. One approach to improve the efficiency of the exhaust emission equipment is to decrease the time required to get the catalytic converter to optimum operating temperature. To accomplish this, automotive manufacturers are using double wall stainless steel exhaust manifolds to reduce heat loss of the exhaust gases to the converter. The current method to manufacture double wall stainless steel exhaust components is to use a low-cost alloy with good forming properties and extensively form, cut, assemble, and weld the pieces. Superplastic forming (SPF) technology along with alloy improvements has potential at making this process more cost effective. Lockheed Martin Energy Systems (LMES), Lawrence Livermore National Laboratory (LLNL) and USCAR Low Emission Partnership (LEP) worked under a Cooperative Research And Development Agreement (CRADA) to evaluate material properties, SPF behavior, and welding behavior of duplex stainless steel alloy for automotive component manufacturing. Battelle Pacific Northwest National Laboratory (PNNL) has a separate CRADA with the LEP to use SPF technology to manufacture a double wall stainless steel exhaust component. As a team these CRADAs developed and demonstrated a technical plan to accomplish making double wall stainless steel exhaust manifolds.

  2. Abnormal magnetic behaviour of powder metallurgy austenitic stainless steels sintered in nitrogen

    NASA Astrophysics Data System (ADS)

    García, C.; Martin, F.; Blanco, Y.

    2009-10-01

    The magnetic response of AISI 304L and AISI 316L obtained through powder metallurgy and sintered in nitrogen were studied. AISI 304L sintered in nitrogen showed a ferromagnetic behaviour in as-sintered state while AISI 316L was paramagnetic. After solution annealing both were paramagnetic. Magnetic behaviour was analysed by using a vibrating sample magnetometer, a magnetic ferritscope and magnetic etching. A microstructural characterization was performed by means of optical metallography, X-ray diffraction, scanning electron microscopy (SEM) and energy dispersive analysis of X-rays (EDS). Some samples when needed were submitted to aged heat treatments at 675 and 875 °C for 90 min, 4, 6, 8 or 48 h. The main microstructural feature found was the presence of a lamellar constituent formed by nitride precipitates and an interlamellar matrix of austenite and/or ferrite. The abnormal magnetic response was explained based on this.

  3. Corrosion Behavior of Stainless Steels in Neutral and Acidified Sodium Chloride Solutions by Electrochemical Impedance Spectroscopy

    NASA Technical Reports Server (NTRS)

    Calle, L. M.; Kolady, M. R.; Vinje, R. D.

    2004-01-01

    The objective of this work was to evaluate the corrosion performance of three alloys by Electrochemical Impedance Spectroscopy (EIS) and to compare the results with those obtained during a two-year atmospheric exposure study.' Three alloys: AL6XN (UNS N08367), 254SM0 (UNS S32154), and 304L (UNS S30403) were included in the study. 304L was included as a control. The alloys were tested in three electrolyte solutions which consisted of neutral 3.55% NaC1, 3.55% NaC1 in 0.lN HC1, and 3.55% NaC1 in 1.ON HC1. These conditions were expected to be less severe, similar, and more severe respectively than the conditions at NASA's Kennedy Space Center launch pads.

  4. Casting Stainless-Steel Models Around Pressure Tubes

    NASA Technical Reports Server (NTRS)

    Vasquez, Peter; Micol, John R.

    1992-01-01

    Survivability of thin-wall stainless-steel tubing increased to nearly 100 percent. Improves state of art in pressure-model castings and reduces cost associated with machining complete model from stainless-steel blank.

  5. Corrosion behavior of sensitized duplex stainless steel.

    PubMed

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures. PMID:9713683

  6. Ultrasonic Spectroscopy of Stainless Steel Sandwich Panels

    NASA Technical Reports Server (NTRS)

    Cosgriff, Laura M.; Lerch, Bradley A.; Hebsur, Mohan G.; Baaklini, George Y.; Ghosn, Louis J.

    2003-01-01

    Enhanced, lightweight material systems, such as 17-4PH stainless steel sandwich panels are being developed for use as fan blades and fan containment material systems for next generation engines. In order to improve the production for these systems, nondestructive evaluation (NDE) techniques, such as ultrasonic spectroscopy, are being utilized to evaluate the brazing quality between the 17-4PH stainless steel face plates and the 17-4PH stainless steel foam core. Based on NDE data, shear tests are performed on sections representing various levels of brazing quality from an initial batch of these sandwich structures. Metallographic characterization of brazing is done to corroborate NDE findings and the observed shear failure mechanisms.

  7. Explosive Surface Hardening of Austenitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kovacs-Coskun, T.

    2016-04-01

    In this study, the effects of explosion hardening on the microstructure and the hardness of austenitic stainless steel have been studied. The optimum explosion hardening technology of austenitic stainless steel was researched. In case of the explosive hardening used new idea mean indirect hardening setup. Austenitic stainless steels have high plasticity and can be easily cold formed. However, during cold processing the hardening phenomena always occurs. Upon the explosion impact, the deformation mechanism indicates a plastic deformation and this deformation induces a phase transformation (martensite). The explosion hardening enhances the mechanical properties of the material, includes the wear resistance and hardness. In case of indirect hardening as function of the setup parameters specifically the flayer plate position the hardening increased differently. It was find a relationship between the explosion hardening setup and the hardening level.

  8. Fatigue crack growth in metastable austenitic stainless steels

    SciTech Connect

    Mei, Z.; Chang, G.; Morris, J.W. Jr.

    1988-06-01

    The research reported here is an investigation of the influence of the mechanically induced martensitic transformation on the fatigue crack growth rate in 304-type steels. The alloys 304L and 304LN were used to test the influence of composition, the testing temperatures 298 K and 77 K were used to study the influence of test temperature, and various load ratios (R) were used to determine the influence of the load ratio. It was found that decreasing the mechanical stability of the austenite by changing composition or lowering temperature decreases the fatigue crack growth rate. The R-ratio effect is more subtle. The fatigue crack growth rate increases with increasing R-ratio, even though this change increases the martensite transformation. Transformation-induced crack closure can explain the results in the threshold regime, but cannot explain the R-ratio effect at higher cyclic stress intensities. 26 refs., 6 figs.

  9. Stainless Steel Microstructure and Mechanical Properties Evaluation

    SciTech Connect

    Switzner, Nathan T

    2010-06-01

    A nitrogen strengthened 21-6-9 stainless steel plate was spinformed into hemispherical test shapes. A battery of laboratory tests was used to characterize the hemispheres. The laboratory tests show that near the pole (axis) of a spinformed hemisphere the yield strength is the lowest because this area endures the least “cold-work” strengthening, i.e., the least deformation. The characterization indicated that stress-relief annealing spinformed stainless steel hemispheres does not degrade mechanical properties. Stress-relief annealing reduces residual stresses while maintaining relatively high mechanical properties. Full annealing completely eliminates residual stresses, but reduces yield strength by about 30%.

  10. Measuring secondary phases in duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Calliari, I.; Brunelli, K.; Dabalà, M.; Ramous, E.

    2009-01-01

    The use of duplex stainless steels is limited by their susceptibility to the formation of dangerous intermetallic phases resulting in detrimental effects on impact toughness and corrosion resistance. This precipitation and the quantitative determinations of the phases have received considerable attention and different precipitation sequences (σ phase, χ phase, and carbides) have been suggested. This study investigates the phase transformation during continuous cooling and isothermal treatments in commercial duplex stainless steel grades and the effects on alloy properties, and compares the most common techniques of analysis.

  11. Embrittlement of austenitic stainless steel welds

    SciTech Connect

    David, S.A.; Vitek, J.M.; Alexander, D.J.

    1995-06-01

    To prevent hot-cracking, austenitic stainless steel welds generally contain a small percent of delta ferrite. Although ferrite has been found to effectively prevent hot-cracking, it can lead to embrittlement of welds when exposed to elevated temperatures. The aging behavior of type-308 stainless steel weld has been examined over a range of temperatures 475--850 C for times up to 10,000 hrs. Upon aging, and depending on the temperature range, the unstable ferrite may undergo a variety of solid state transformations. These phase changes creep-rupture and Charpy impact properties.

  12. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  13. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  14. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  15. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  16. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... 21 Food and Drugs 8 2012-04-01 2012-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  17. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... 21 Food and Drugs 8 2014-04-01 2014-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  18. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 21 Food and Drugs 8 2013-04-01 2013-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  19. 21 CFR 878.4495 - Stainless steel suture.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Stainless steel suture. 878.4495 Section 878.4495...) MEDICAL DEVICES GENERAL AND PLASTIC SURGERY DEVICES Surgical Devices § 878.4495 Stainless steel suture. (a) Identification. A stainless steel suture is a needled or unneedled nonabsorbable surgical suture composed of...

  20. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... 21 Food and Drugs 8 2011-04-01 2011-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  1. 21 CFR 872.3350 - Gold or stainless steel cusp.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... 21 Food and Drugs 8 2010-04-01 2010-04-01 false Gold or stainless steel cusp. 872.3350 Section 872...) MEDICAL DEVICES DENTAL DEVICES Prosthetic Devices § 872.3350 Gold or stainless steel cusp. (a) Identification. A gold or stainless steel cusp is a prefabricated device made of austenitic alloys or...

  2. Influence of Prior Fatigue Damage on Tensile Properties of 316L(N) Stainless Steel and Modified 9Cr-1Mo Steel

    NASA Astrophysics Data System (ADS)

    Mariappan, K.; Shankar, Vani; Sandhya, R.; Mathew, M. D.; Bhaduri, A. K.

    2015-02-01

    In the current study, the effect of prior low-cycle fatigue (LCF) damage on the tensile properties of 316L(N) stainless steel (SS) and modified 9Cr-1Mo steel were systematically investigated. The LCF tests were interrupted at 5, 10, 30, and 50 pct of the total fatigue life followed by tensile tests on the same specimens at the same strain rate (3 × 10-3 s-1) and temperatures of 300 K, 823 K, and 873 K (27 °C, 550 °C, and 600 °C). Prior strain cycling at elevated temperatures had remarkable effect on the tensile properties of both cyclically hardening and cyclically softening materials. An exponential relationship between the yield stress and the amount of pre-strain cycles is obtained for both the materials. The initial drastic change in the yield strength values up to 10 pct of fatigue life may be due to the microstructural changes that lead to hardening or softening in 316L(N) SS and modified 9Cr-1Mo steel, respectively. Saturation in the yield strength values beyond 10 pct of fatigue life has practical importance for remnant fatigue life assessment. Evolution of fatigue damage in both the 316L(N) SS and modified 9Cr-1Mo steel was analyzed using the surface replica technique.

  3. ASTM update for stainless steels II

    SciTech Connect

    Davison, R.M.

    1999-10-01

    Specifiers and users of stainless steel (SS) should be aware that the American Society for Testing and Materials (ASTM) has revised several of its SS specifications. These changes affect grades commonly used in process and other industries. These changes are discussed.

  4. Forming "dynamic" membranes on stainless steel

    NASA Technical Reports Server (NTRS)

    Brandon, C. A.; Gaddis, J. L.

    1979-01-01

    "Dynamic" zirconium polyacrylic membrane is formed directly on stainless steel substrate without excessive corrosion of steel. Membrane is potentially useful in removal of contaminated chemicals from solution through reversed osmosis. Application includes use in filtration and desalination equipment, and in textile industry for separation of dyes from aqueous solvents.

  5. Proof Testing Of Stainless-Steel Bolts

    NASA Technical Reports Server (NTRS)

    Hsieh, Cheng H.; Hendrickson, James A.; Bamford, Robert M.

    1992-01-01

    Report describes study of development of method for nondestructive proof testing of bolts made of A286 stainless steel. Based on concept that the higher load bolt survives, the smaller the largest flaw and, therefore, the longer its fatigue life after test. Calculations and experiments increase confidence in nondestructive proof tests.

  6. Austenitic stainless steels for cryogenic service

    SciTech Connect

    Dalder, E.N.C.; Juhas, M.C.

    1985-09-19

    Presently available information on austenitic Fe-Cr-Ni stainless steel plate, welds, and castings for service below 77 K are reviewed with the intent (1) of developing systematic relationships between mechanical properties, composition, microstructure, and processing, and (2) of assessing the adequacy of these data bases in the design, fabrication, and operation of engineering systems at 4 K.

  7. Materials data handbooks on stainless steels

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1973-01-01

    Two handbooks which summarize latest available data have been published. Two types of stainless steels, alloy A-286 and Type 301, are described. Each handbook is divided into twelve chapters. Scope of information presented includes physical- and mechanical-property data at cryogenic, ambient, and elevated temperatures.

  8. Materials data handbook: Stainless steel type 301

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for stainless steel type 301 is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  9. Phase Transformation in Cast Superaustenitic Stainless Steels

    SciTech Connect

    Nathaniel Steven Lee Phillips

    2006-12-12

    Superaustenitic stainless steels constitute a group of Fe-based alloys that are compositionally balanced to have a purely austenitic matrix and exhibit favorable pitting and crevice corrosion resistant properties and mechanical strength. However, intermetallic precipitates such as sigma and Laves can form during casting or exposure to high-temperature processing, which degrade the corrosion and mechanical properties of the material. The goal of this study was to accurately characterize the solid-solid phase transformations seen in cast superaustenitic stainless steels. Heat treatments were performed to understand the time and temperature ranges for intermetallic phase formations in alloys CN3MN and CK3MCuN. Microstructures were characterized using scanning electron microscopy (SEM), transmission electron microscopy (TEM), and energy and wavelength dispersive spectroscopy (EDS, WDS). The equilibrium microstructures, composed primarily of sigma and Laves within purely austenitic matrices, showed slow transformation kinetics. Factors that determine the extent of transformation, including diffusion, nucleation, and growth, are discussed.

  10. Formability of type 304 stainless steel sheet

    SciTech Connect

    Coubrough, G.J.; Matlock, D.K.; VanTyne, C.J.

    1992-09-01

    Punch-stretch tests to determine formability of type 304 stainless steel sheet were conducted using a hemispherical dome test. Sheets of 19.1 mm width and 177.8 mm width were stretched on a 101.6 mm diameter punch at punch rates between 0.042 to 2.12 mm/s with three lubricant systems: a mineral seal oil, thin polytetrafluoroethelyne sheet with mineral seal oil, and silicone rubber with mineral seal oil. The resulting strain distributions were measured and the amount of martensite was determined by magnetic means. Increasing lubricity resulted in more uniform strain distributions while increased punch rates tended to decrease both strain and transformation distributions. High forming limit values were related to the formation of high and uniformly distributed martensite volume fractions during deformation. The results of this study are interpreted with an analysis of the effects of strain and temperature on strain induced martensite formation in metastable austenitic stainless steels.

  11. Formability of type 304 stainless steel sheet

    SciTech Connect

    Coubrough, G.J. . Rocky Flats Plant); Matlock, D.K.; VanTyne, C.J. )

    1992-01-01

    Punch-stretch tests to determine formability of type 304 stainless steel sheet were conducted using a hemispherical dome test. Sheets of 19.1 mm width and 177.8 mm width were stretched on a 101.6 mm diameter punch at punch rates between 0.042 to 2.12 mm/s with three lubricant systems: a mineral seal oil, thin polytetrafluoroethelyne sheet with mineral seal oil, and silicone rubber with mineral seal oil. The resulting strain distributions were measured and the amount of martensite was determined by magnetic means. Increasing lubricity resulted in more uniform strain distributions while increased punch rates tended to decrease both strain and transformation distributions. High forming limit values were related to the formation of high and uniformly distributed martensite volume fractions during deformation. The results of this study are interpreted with an analysis of the effects of strain and temperature on strain induced martensite formation in metastable austenitic stainless steels.

  12. Tritium Depth Profiles in 316 Stainless Steel

    NASA Astrophysics Data System (ADS)

    Torikai, Yuji; Murata, Daiju; Penzhorn, Ralf-Dieter; Akaishi, Kenya; Watanabe, Kuniaki; Matsuyama, Masao

    To investigate the behavior of hydrogen uptake and release by 316 stainless steel (SS316), as-received and finely polished stainless steel specimens were exposed at 573 K to tritium gas diluted with hydrogen. Then tritium concentration in the exposed specimens was measured as a function of depth using a chemical etching method. All the tritium concentration profiles showed a sharp drop in the range of 10 μm from the top surface up to the bulk. The amount of tritium absorbed into the polished specimens was three times larger than that into the as-received specimen. However, the polishing effects disappeared by exposing to the air for a long time.

  13. Properties of cryogenically worked metals. [stainless steels

    NASA Technical Reports Server (NTRS)

    Schwartzberg, F. R.; Kiefer, T. F.

    1975-01-01

    A program was conducted to determine whether the mechanical properties of cryogenically worked 17-7PH stainless steel are suitable for service from ambient to cryogenic temperatures. It was determined that the stress corrosion resistance of the cryo-worked material is quite adequate for structural service. The tensile properties and fracture toughness at room temperature were comparable to titanium alloy 6Al-4V. However, at cryogenic temperatures, the properties were not sufficient to recommend consideration for structural service.

  14. Pitting corrosion resistant austenite stainless steel

    DOEpatents

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  15. Softened-Stainless-Steel O-Rings

    NASA Technical Reports Server (NTRS)

    Marquis, G. A.; Waters, William I.

    1993-01-01

    In fabrication of O-ring of new type, tube of 304 stainless steel bent around mandril into circle and welded closed into ring. Ring annealed in furnace to make it soft and highly ductile. In this condition, used as crushable, deformable O-ring seal. O-ring replacements used in variety of atmospheres and temperatures, relatively inexpensive, fabricated with minimum amount of work, amenable to one-of-a-kind production, reusable, and environmentally benign.

  16. Effect of ferrite on cast stainless steels

    SciTech Connect

    Nadezhdin, A.; Cooper, K. ); Timbers, G. . Kraft Pulp Division)

    1994-09-01

    Premature failure of stainless steel castings in bleach washing service is attributed to poor casting quality high porosity and to a high ferrite content, which makes the castings susceptible to corrosion by hot acid chloride solutions. A survey of the chemical compositions and ferrite contents of corrosion-resistant castings in bleach plants at three pulp mills found high [delta]-ferrite levels in the austenitic matrix due to the improper balance between austenite and ferrite stabilizers.

  17. Antimicrobial Cu-bearing stainless steel scaffolds.

    PubMed

    Wang, Qiang; Ren, Ling; Li, Xiaopeng; Zhang, Shuyuan; Sercombe, Timothy B; Yang, Ke

    2016-11-01

    Copper-bearing stainless steel scaffolds with two different structures (Body Centered Cubic and Gyroid labyrinth) at two solid fractions (25% and 40%) were fabricated from both 316L powder and a mixture of 316L and elemental Cu powder using selective laser melting, and relative 316L scaffolds were served as control group. After processing, the antimicrobial testing demonstrated that the 316L-Cu scaffolds presented excellent antimicrobial activity against Escherichia coli and Staphylococcus aureus, and the cell viability assay indicated that there was no cytotoxic effect of 316L-Cu scaffolds on rat marrow mesenchymal stem cells. As such, these have the potential to reduce implant-associated infections. The Cu was also found to homogeneously distribute within the microstructure by scanning electronic microcopy. The addition of Cu would not significantly affect its strength and stiffness compared to 316L scaffold, and the stiffness of all the scaffolds (3-20GPa) is similar to that of bone and much less than that of bulk stainless steel. Consequently, fabrication of such low stiffness porous structures, especially coupled with the addition of antimicrobial Cu, may provide a new direction for medical stainless steels. PMID:27524049

  18. SRS stainless steel beneficial reuse program

    SciTech Connect

    Boettinger, W.L.

    1997-02-01

    The US Department of Energy`s (DOE) Savannah River Site (SRS) has thousands of tons of stainless steel radioactive scrap metal (RSNI). Much of the metal is volumetrically contaminated. There is no {open_quotes}de minimis{close_quotes} free release level for volumetric material, and therefore no way to recycle the metal into the normal commercial market. If declared waste, the metal would qualify as low level radioactive waste (LLW) and ultimately be dispositioned through shallow land buried at a cost of millions of dollars. The metal however could be recycled in a {open_quotes}controlled release{close_quote} manner, in the form of containers to hold other types of radioactive waste. This form of recycle is generally referred to as {open_quotes}Beneficial Reuse{close_quotes}. Beneficial reuse reduces the amount of disposal space needed and reduces the need for virgin containers which would themselves become contaminated. Stainless steel is particularly suited for long term storage because of its resistance to corrosion. To assess the practicality of stainless steel RSM recycle the SRS Benficial Reuse Program began a demonstration in 1994, funded by the DOE Office of Science and Technology. This paper discusses the experiences gained in this program.

  19. Cast Stainless Steel Ferrite and Grain Structure

    SciTech Connect

    Ruud, Clayton O.; Ramuhalli, Pradeep; Meyer, Ryan M.; Mathews, Royce; Diaz, Aaron A.; Anderson, Michael T.

    2012-09-01

    In-service inspection requirements dictate that piping welds in the primary pressure boundary of light-water reactors be subject to a volumetric examination based on the rules contained within the American Society of Mechanical Engineers Boiler and Pressure Vessel Code, Section XI. The purpose of the inspection is the reliable detection and accurate sizing of service-induced degradation and/or material flaws introduced during fabrication. The volumetric inspection is usually carried out using ultrasonic testing (UT) methods. However, the varied metallurgical macrostructures and microstructures of cast austenitic stainless steel piping and fittings, including statically cast stainless steel and centrifugally cast stainless steel (CCSS), introduce significant variations in the propagation and attenuation of ultrasonic energy. These variations complicate interpretation of the UT responses and may compromise the reliability of UT inspection. A review of the literature indicated that a correlation may exist between the microstructure and the delta ferrite content of the casting alloy. This paper discusses the results of a recent study where the goal was to determine if a correlation existed between measured and/or calculated ferrite content and grain structure in CCSS pipe.

  20. Decontaminating and Melt Recycling Tritium Contaminated Stainless Steel

    SciTech Connect

    Clark, E.A.

    1995-04-03

    The Westinghouse Savannah River Company, Idaho National Engineering Laboratory, and several university and industrial partners are evaluating recycling radioactively contaminated stainless steel. The goal of this program is to recycle contaminated stainless steel scrap from US Department of Energy national defense facilities. There is a large quantity of stainless steel at the DOE Savannah River Site from retired heavy water moderated Nuclear material production reactors (for example heat exchangers and process water piping), that will be used in pilot studies of potential recycle processes. These parts are contaminated by fission products, activated species, and tritium generated by neutron irradiation of the primary reactor coolant, which is heavy (deuterated) water. This report reviews current understanding of tritium contamination of stainless steel and previous studies of decontaminating tritium exposed stainless steel. It also outlines stainless steel refining methods, and proposes recommendations based on this review.

  1. Amorphous stainless steel coatings prepared by reactive magnetron-sputtering from austenitic stainless steel targets

    NASA Astrophysics Data System (ADS)

    Cusenza, Salvatore; Schaaf, Peter

    2009-01-01

    Stainless steel films were reactively magnetron sputtered in argon/methane gas flow onto oxidized silicon wafers using austenitic stainless-steel targets. The deposited films of about 200 nm thickness were characterized by conversion electron Mössbauer spectroscopy, magneto-optical Kerr-effect, X-ray diffraction, scanning electron microscopy, Rutherford backscattering spectrometry, atomic force microscopy, corrosion resistance tests, and Raman spectroscopy. These complementary methods were used for a detailed examination of the carburization effects in the sputtered stainless-steel films. The formation of an amorphous and soft ferromagnetic phase in a wide range of the processing parameters was found. Further, the influence of the substrate temperature and of post vacuum-annealing were examined to achieve a comprehensive understanding of the carburization process and phase formation.

  2. Stainless Steel Leaches Nickel and Chromium into Foods During Cooking

    PubMed Central

    Kamerud, Kristin L.; Hobbie, Kevin A.; Anderson, Kim A.

    2014-01-01

    Toxicological studies show that oral doses of nickel and chromium can cause cutaneous adverse reactions such as dermatitis. Additional dietary sources, such as leaching from stainless steel cookware during food preparation, are not well characterized. This study examined stainless steel grades, cooking time, repetitive cooking cycles, and multiple types of tomato sauces for their effects on nickel and chromium leaching. Trials included three types of stainless steels and a stainless steel saucepan; cooking times of 2 to 20 hours, ten consecutive cooking cycles, and four commercial tomato sauces. After a simulated cooking process, samples were analyzed by ICP-MS for Ni and Cr. After six hours of cooking, Ni and Cr concentrations in tomato sauce increased up to 26- and 7-fold respectively, depending on the grade of stainless steel. Longer cooking durations resulted in additional increases in metal leaching, where Ni concentrations increased 34 fold and Cr increased approximately 35 fold from sauces cooked without stainless steel. Cooking with new stainless steel resulted in the largest increases. Metal leaching decreases with sequential cooking cycles and stabilized after the sixth cooking cycle, though significant metal contributions to foods were still observed. The tenth cooking cycle, resulted in an average of 88 μg of Ni and 86 μg of Cr leached per 126 g serving of tomato sauce. Stainless steel cookware can be an overlooked source of nickel and chromium, where the contribution is dependent on stainless steel grade, cooking time, and cookware usage. PMID:23984718

  3. Hydrogen induced plastic deformation of stainless steel

    SciTech Connect

    Gadgil, V.J.; Keim, E.G.; Geijselaers, H.J.M.

    1998-12-31

    Hydrogen can influence the behavior of materials significantly. The effects of hydrogen are specially pronounced in high fugacities of hydrogen which can occur at the surface of steels in contact with certain aqueous environments. In this investigation the effect of high fugacity hydrogen on the surface of stainless steel was investigated using electrochemical cathodic charging. Microhardness was measured on the cross section. Transmission electron microscopy was used to investigate the dislocation substructure just below the surface. Computer simulation using finite element method was carried out to estimate the extent and severity of the deformation. The significance of the results are discussed in relation to the loss of ductility due to hydrogen.

  4. Gas Atomization of Stainless Steel - Slow Motion

    SciTech Connect

    2011-01-01

    Stainless steel liquid atomized by supersonic argon gas into a spray of droplets at ~1800ºC. Atomization of metal requires high pressure gas and specialized chambers for cooling and collecting the powders without contamination. The critical step for morphological control is the impingement of the gas on the melt stream. The video is a black and white high speed video of a liquid metal stream being atomized by high pressure gas. This material was atomized at the Ames Laboratory's Materials Preparation Center http://www.mpc.ameslab.gov

  5. 77 FR 64545 - Drawn Stainless Steel Sinks From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-22

    ... respect to electronic filing have been amended. The amendments took effect on November 7, 2011. See 76 FR... COMMISSION Drawn Stainless Steel Sinks From China Scheduling of the final phase of countervailing duty and... retarded, by reason of subsidized and less-than-fair-value imports from China of drawn stainless...

  6. 78 FR 21417 - Drawn Stainless Steel Sinks From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-10

    ..., Washington, DC, and by publishing the notice in the Federal Register on October 22, 2012 (77 FR 64545). The... COMMISSION Drawn Stainless Steel Sinks From China Determinations On the basis of the record \\1\\ developed in... drawn stainless steel sinks from China, provided for in subheading 7324.10.00 of the Harmonized...

  7. 77 FR 23752 - Drawn Stainless Steel Sinks From China

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-20

    ... the notice in the Federal Register of March 7, 2012 (77 FR 13631). The conference was held in... COMMISSION Drawn Stainless Steel Sinks From China Determinations On the basis of the record \\1\\ developed in... (April 2012), entitled Drawn Stainless Steel Sinks from China: Investigation Nos. 701-TA-489 and...

  8. Nanostructured nickel-free austenitic stainless steel/hydroxyapatite composites.

    PubMed

    Tulinski, Maciej; Jurczyk, Mieczyslaw

    2012-11-01

    In this work Ni-free austenitic stainless steels with nanostructure and their nanocomposites with hydroxyapatite are presented and characterized by means of X-ray diffraction and optical profiling. The samples were synthesized by mechanical alloying, heat treatment and nitriding of elemental microcrystalline powders with addition of hydroxyapatite (HA). In our work we wanted to introduce into stainless steel hydroxyapatite ceramics that have been intensively studied for bone repair and replacement applications. Such applications were chosen because of their high biocompatibility and ability to bond to bone. Since nickel-free austenitic stainless steels seem to have better mechanical properties, corrosion resistance and biocompatibility compared to 316L stainless steels, it is possible that composite made of this steel and HA could improve properties, as well. Mechanical alloying and nitriding are very effective technologies to improve the corrosion resistance of stainless steel. Similar process in case of nanocomposites of stainless steel with hydroxyapatite helps achieve even better mechanical properties and corrosion resistance. Hence nanocrystalline nickel-free stainless steels and nickel-free stainless steel/hydroxyapatite nanocomposites could be promising bionanomaterials for use as a hard tissue replacement implants, e.g., orthopedic implants. In such application, the surface roughness and more specifically the surface topography influences the proliferation of cells (e.g., osteoblasts). PMID:23421285

  9. New Method For Joining Stainless Steel to Titanium

    NASA Technical Reports Server (NTRS)

    Emanuel, W. H.

    1982-01-01

    In new process, edge of stainless-steel sheet is perforated, and joined to titanium by resistance seam welding. Titanium flows into perforations, forming a strong interlocking joint. Process creates a quasi-metallurgical bond between the thin sheets of stainless steel and titanium.

  10. 6. DETAIL VIEW OF SPIN FORM FURNACE FOR STAINLESS STEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. DETAIL VIEW OF SPIN FORM FURNACE FOR STAINLESS STEEL FABRICATION. STAINLESS STEEL WAS MACHINED IN SIDE A OF THE BUILDING, BEGINNING IN 1957. (4/24/78) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  11. VIEW OF PRECISION EQUIPMENT USED IN STAINLESS COMPONENT MANUFACTURING. THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF PRECISION EQUIPMENT USED IN STAINLESS COMPONENT MANUFACTURING. THE FACILITY WAS DESCRIBED AS THE MOST MODERN NON-NUCLEAR MANUFACTURING BUILDING IN THE U.S. DEPARTMENT OF ENERGY COMPLEX, WITH MANY PRECISION INSTRUMENTS. (9/21/83) - Rocky Flats Plant, Stainless Steel & Non-Nuclear Components Manufacturing, Southeast corner of intersection of Cottonwood & Third Avenues, Golden, Jefferson County, CO

  12. Tensile-property characterization of thermally aged cast stainless steels.

    SciTech Connect

    Michaud, W. F.; Toben, P. T.; Soppet, W. K.; Chopra, O. K.; Energy Technology

    1994-03-03

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  13. Tensile-property characterization of thermally aged cast stainless steels

    SciTech Connect

    Michaud, W.F.; Toben, P.T.; Soppet, W.K.; Chopra, O.K.

    1994-02-01

    The effect of thermal aging on tensile properties of cast stainless steels during service in light water reactors has been evaluated. Tensile data for several experimental and commercial heats of cast stainless steels are presented. Thermal aging increases the tensile strength of these steels. The high-C Mo-bearing CF-8M steels are more susceptible to thermal aging than the Mo-free CF-3 or CF-8 steels. A procedure and correlations are presented for predicting the change in tensile flow and yield stresses and engineering stress-vs.-strain curve of cast stainless steel as a function of time and temperature of service. The tensile properties of aged cast stainless steel are estimated from known material information, i.e., chemical composition and the initial tensile strength of the steel. The correlations described in this report may be used for assessing thermal embrittlement of cast stainless steel components.

  14. Citric Acid Passivation of Stainless Steel

    NASA Technical Reports Server (NTRS)

    Yasensky, David; Reali, John; Larson, Chris; Carl, Chad

    2009-01-01

    Passivation is a process for cleaning and providing corrosion protection for stainless steel. Currently, on Kennedy Space Center (KSC), only parts passivated with nitric acid are acceptable for use. KSC disposes of approximately 125gal of concentrated nitric acid per year, and receives many parts from vendors who must also dispose of used nitric acid. Unfortunately, nitric acid presents health and environmental hazards. As a result, several recent industry studies have examined citric acid as an alternative. Implementing a citric acid-based passivation procedure would improve the health and environmental safety aspects of passivation process. However although there is a lack of published studies that conclusively prove citric acid is a technically sound passivation agent. In 2007, NASA's KSC Materials Advisory Working Group requested the evaluation of citric acid in place of nitric acid for passivation of parts at KSC. United Space Alliance Materials & Processes engineers have developed a three-phase test plan to evaluate citric acid as an alternative to nitric acid on three stainless steels commonly used at KSC: UNS S30400, S41000, and S17400. Phases 1 and 2 will produce an optimized citric acid treatment based on results from atmospheric exposure at NASA's Beach Corrosion Facility. Phase 3 will compare the optimized solution(s) with nitric acid treatments. If the results indicate that citric acid passivates as well or better than nitric acid, NASA intends to approve this method for parts used at the Kennedy Space Center.

  15. Weldment for austenitic stainless steel and method

    DOEpatents

    Bagnall, Christopher; McBride, Marvin A.

    1985-01-01

    For making defect-free welds for joining two austenitic stainless steel mers, using gas tungsten-arc welding, a thin foil-like iron member is placed between the two steel members to be joined, prior to making the weld, with the foil-like iron member having a higher melting point than the stainless steel members. When the weld is formed, there results a weld nugget comprising melted and then solidified portions of the joined members with small portions of the foil-like iron member projecting into the solidified weld nugget. The portions of the weld nugget proximate the small portions of the foil-like iron member which project into the weld nugget are relatively rich in iron. This causes these iron-rich nugget portions to display substantial delta ferrite during solidification of the weld nugget which eliminates weld defects which could otherwise occur. This is especially useful for joining austenitic steel members which, when just below the solidus temperature, include at most only a very minor proportion of delta ferrite.

  16. Embrittlement of austenitic stainless steel welds

    SciTech Connect

    David, S.A.; Vitek, J.M.

    1997-12-31

    The microstructure of type-308 austenitic stainless steel weld metal containing {gamma} and {delta} and ferrite is shown. Typical composition of the weld metal is Cr-20.2, Ni-9.4, Mn-1.7, Si-0.5, C-0.05, N-0.06 and balance Fe (in wt %). Exposure of austenitic stainless steel welds to elevated temperatures can lead to extensive changes in the microstructural features of the weld metal. On exposure to elevated temperatures over a long period of time, a continuous network of M{sub 23}C{sub 6} carbide forms at the austenite/ferrite interface. Upon aging at temperatures between 550--850 C, ferrite in the weld has been found to be unstable and transforms to sigma phase. These changes have been found to influence mechanical behavior of the weld metal, in particular the creep-rupture properties. For aging temperatures below 550 C the ferrite decomposes spinodally into {alpha} and {alpha}{prime} phases. In addition, precipitation of G-phase occurs within the decomposed ferrite. These transformations at temperatures below 550 C lead to embrittlement of the weld metal as revealed by the Charpy impact properties.

  17. Antibacterial polyelectrolyte micelles for coating stainless steel.

    PubMed

    Falentin-Daudré, Céline; Faure, Emilie; Svaldo-Lanero, Tiziana; Farina, Fabrice; Jérôme, Christine; Van De Weerdt, Cécile; Martial, Joseph; Duwez, Anne-Sophie; Detrembleur, Christophe

    2012-05-01

    In this study, we report on the original synthesis and characterization of novel antimicrobial coatings for stainless steel by alternating the deposition of aqueous solutions of positively charged polyelectrolyte micelles doped with silver-based nanoparticles with a polyanion. The micelles are formed by electrostatic interaction between two oppositely charged polymers: a polycation bearing 3,4-dihydroxyphenylalanine units (DOPA, a major component of natural adhesives) and a polyanion (poly(styrene sulfonate), PSS) without using any block copolymer. DOPA units are exploited for their well-known ability to anchor to stainless steel and to form and stabilize biocidal silver nanoparticles (Ag(0)). The chlorine counteranion of the polycation forms and stabilizes biocidal silver chloride nanoparticles (AgCl). We demonstrate that two layers of micelles (alternated by PSS) doped with silver particles are enough to impart to the surface strong antibacterial activity against gram-negative E. coli. Moreover, micelles that are reservoirs of biocidal Ag(+) can be easily reactivated after depletion. This novel water-based approach is convenient, simple, and attractive for industrial applications. PMID:22506542

  18. Cast alumina forming austenitic stainless steels

    DOEpatents

    Muralidharan, Govindarajan; Yamamoto, Yukinori; Brady, Michael P

    2013-04-30

    An austenitic stainless steel alloy consisting essentially of, in terms of weight percent ranges 0.15-0.5C; 8-37Ni; 10-25Cr; 2.5-5Al; greater than 0.6, up to 2.5 total of at least one element selected from the group consisting of Nb and Ta; up to 3Mo; up to 3Co; up to 1W; up to 3Cu; up to 15Mn; up to 2Si; up to 0.15B; up to 0.05P; up to 1 total of at least one element selected from the group consisting of Y, La, Ce, Hf, and Zr; <0.3Ti+V; <0.03N; and, balance Fe, where the weight percent Fe is greater than the weight percent Ni, and wherein the alloy forms an external continuous scale comprising alumina, and a stable essentially single phase FCC austenitic matrix microstructure, the austenitic matrix being essentially delta-ferrite free and essentially BCC-phase-free. A method of making austenitic stainless steel alloys is also disclosed.

  19. Characterization of silane layers on modified stainless steel surfaces and related stainless steel-plastic hybrids

    NASA Astrophysics Data System (ADS)

    Honkanen, Mari; Hoikkanen, Maija; Vippola, Minnamari; Vuorinen, Jyrki; Lepistö, Toivo; Jussila, Petri; Ali-Löytty, Harri; Lampimäki, Markus; Valden, Mika

    2011-09-01

    The aim of this work was to characterize silane layers on the modified stainless steel surfaces and relate it to the adhesion in the injection-molded thermoplastic urethane-stainless steel hybrids. The silane layers were characterized with scanning electron microscope and transmission electron microscope, allowing the direct quantization of silane layer thickness and its variation. The surface topographies were characterized with atomic force microscope and chemical analyses were performed with X-ray photoelectron spectroscopy. The mechanical strength of the respective stainless steel-thermoplastic urethane hybrids was determined by peel test. Polishing and oxidation treatment of the steel surface improved the silane layer uniformity compared to the industrially pickled surface and increased the adhesion strength of the hybrids, resulting mainly cohesive failure in TPU. XPS analysis indicated that the improved silane bonding to the modified steel surface was due to clean Fe 2O 3-type surface oxide and stronger interaction with TPU was due to more amino species on the silane layer surface compared to the cleaned, industrially pickled surface. Silane layer thickness affected failure type of the hybrids, with a thick silane layer the hybrids failed mainly in the silane layer and with a thinner layer cohesively in plastic.

  20. Stainless Steel Round Robin Test: Centrifugally cast stainless steel screening phase

    SciTech Connect

    Bates, D.J.; Doctor, S.R.; Heasler, P.G.; Burck, E.

    1987-10-01

    This report presents the results of the Centrifugally Cast Stainless Steel Round Robin Test (CCSSRRT). The CCSSRRT is the first phase of an effort to investigate and improve the capability and reliability of NDE inspections of light water reactor piping systems. This phase was a screening test to identify the most promising procedures presently available for CCSS. The next phase will be an in-depth program to evaluate the capability and reliability of inservice inspections (ISI) for piping. In the CCSSRRT, 15 centrifugally cast stainless steel pipe sections containing welds and laboratory-grown thermal fatigue cracks in both columnar and equiaxed base material were used. These pipe specimens were inspected by a total of 18 teams from Europe and the United States using a variety of NDE techniques, mostly ultrasonic (UT). The inspections were carried out at the team's facilities and included inspections from both sides of the weld and inspections restricted to one side of the weld. The results of the CCSSRRT make it apparent that a more detailed study on the capability and reliability of procedures to inspect stainless steel materials is needed to better understand the specific material and flaw properties and how they affect the outcome of an inspection.

  1. Measurement and Analysis of Ultra-Thin Austenitic Stainless Steel Sheet under Biaxial Tensile Loading and In-Plane Reverse Loading

    NASA Astrophysics Data System (ADS)

    Murakoso, Satoko; Kuwabara, Toshihiko

    Biaxial tensile tests of austenitic stainless steel sheet (SUS304) 0.2mm thick have been carried out using cruciform specimens. The specimens are loaded under linear stress paths in a servo-controlled biaxial tensile testing machine. Plastic orthotropy remained coaxial with the principal stresses throughout every experiment. The successive contours of plastic work in biaxial stress space changed their shapes progressively, exemplifying differential work hardening. The geometry of the entire family of the work contours and the directions of plastic strain rates have been precisely measured and compared with those calculated using conventional yield functions. Yld2000-2d [Barlat, F., Brem, J.C., Yoon, J.W., Chung, K., Dick, R.E., Lege, D.J., Pourboghrat, F., Choi, S.H. and Chu, E., International Journal of Plasticity, Vol. 19, (2003), pp. 1297-1319.] with an exponent of 6 was capable of reproducing the general trends of the work contours and the directions of plastic strain rates with good accuracy. Furthermore, in order to quantitatively evaluate the Bauschinger effect of the test material, in-plane tension/compression tests are conducted. It was found that the non-dimensional (σ /σu) - Δɛ /(σu/ E) curves measured during unloading almost fall on a single curve and are not affected by the amount of pre-strain, where σ is the current stress during unloading, σu is the stress immediately before unloading, Δɛ (< 0) is the total strain increment during unloading.

  2. Automatic welding of stainless steel tubing

    NASA Technical Reports Server (NTRS)

    Clautice, W. E.

    1978-01-01

    The use of automatic welding for making girth welds in stainless steel tubing was investigated as well as the reduction in fabrication costs resulting from the elimination of radiographic inspection. Test methodology, materials, and techniques are discussed, and data sheets for individual tests are included. Process variables studied include welding amperes, revolutions per minute, and shielding gas flow. Strip chart recordings, as a definitive method of insuring weld quality, are studied. Test results, determined by both radiographic and visual inspection, are presented and indicate that once optimum welding procedures for specific sizes of tubing are established, and the welding machine operations are certified, then the automatic tube welding process produces good quality welds repeatedly, with a high degree of reliability. Revised specifications for welding tubing using the automatic process and weld visual inspection requirements at the Kennedy Space Center are enumerated.

  3. Radiation resistant austenitic stainless steel alloys

    DOEpatents

    Maziasz, Philip J.; Braski, David N.; Rowcliffe, Arthur F.

    1989-01-01

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01% to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties.

  4. THE CLEANING OF 303 STAINLESS STEEL

    SciTech Connect

    Shen, T H

    2004-04-20

    The sulfur found on the surfaces of stainless steel 303 (SS303) after nitric acid passivation originated from the MnS inclusions in the steel. The nitric acid attacked and dissolved these MnS inclusions, and redeposited micron-sized elemental sulfur particles back to the surface. To develop an alternative passivation procedure for SS303, citric and phosphoric acids have been evaluated. The experimental results show neither acid causes a significant amount of sulfur deposit. Thus, these two acids can be used as alternatives to nitric acid passivation for NIF applications. For SS303 previously passivated by nitric acid, NaOH soak can be used as a remedial cleaning process to effectively remove the sulfur deposits.

  5. Magnetic characterisation of duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Mészáros, I.

    2006-02-01

    Heat treatment-induced microstructural processes were studied by different non-destructive magnetic and mechanical material testing methods in the present work. A commercial SAF 2507 type superduplex stainless steel was investigated. This alloy contains about 40% metastable ferrite which can decompose to a sigma phase and secondary austenite due to heat treatment. All the mechanical, corrosion resistance and magnetic properties are strongly influenced by this microstructural changes. This study had two aims: to understand better the kinetics of the ferrite decomposition process and to study the application possibilities of the applied magnetic measurements. This paper presents an application possibility of the nonlinear harmonics analysis measurement and demonstrates the possibility to find a quantitative correlation between measured harmonics and mechanical properties obtained from destructive tests.

  6. Wear evaluation of high interstitial stainless steel

    SciTech Connect

    Rawers, J.C.; Tylczak, J.H.

    2008-07-01

    A new series of high nitrogen-carbon manganese stainless steel alloys are studied for their wear resistance. High nitrogen and carbon concentrations were obtained by melting elemental iron-chromium-manganese (several with minor alloy additions of nickel, silicon, and molybdenum) in a nitrogen atmosphere and adding elemental graphite. The improvement in material properties (hardness and strength) with increasing nitrogen and carbon interstitial concentration was consistent with previously reported improvements in similar material properties alloyed with nitrogen only. Wear tests included: scratch, pin-on-disk, sand-rubber-wheel, impeller, and jet erosion. Additions of interstitial nitrogen and carbon as well as interstitial nitrogen and carbide precipitates were found to greatly improve material properties. In general, with increasing nitrogen and carbon concentrations, strength, hardness, and wear resistance increased.

  7. Radiation resistant austenitic stainless steel alloys

    DOEpatents

    Maziasz, P.J.; Braski, D.N.; Rowcliffe, A.F.

    1987-02-11

    An austenitic stainless steel alloy, with improved resistance to radiation-induced swelling and helium embrittlement, and improved resistance to thermal creep at high temperatures, consisting essentially of, by weight percent: from 16 to 18% nickel; from 13 to 17% chromium; from 2 to 3% molybdenum; from 1.5 to 2.5% manganese; from 0.01 to 0.5% silicon; from 0.2 to 0.4% titanium; from 0.1 to 0.2% niobium; from 0.1 to 0.6% vanadium; from 0.06 to 0.12% carbon; from 0.01 to 0.03% nitrogen; from 0.03 to 0.08% phosphorus; from 0.005 to 0.01% boron; and the balance iron, and wherein the alloy may be thermomechanically treated to enhance physical and mechanical properties. 4 figs.

  8. Automatic Welding of Stainless Steel Tubing

    NASA Technical Reports Server (NTRS)

    Clautice, W. E.

    1978-01-01

    To determine if the use of automatic welding would allow reduction of the radiographic inspection requirement, and thereby reduce fabrication costs, a series of welding tests were performed. In these tests an automatic welder was used on stainless steel tubing of 1/2, 3/4, and 1/2 inch diameter size. The optimum parameters were investigated to determine how much variation from optimum in machine settings could be tolerate and still result in a good quality weld. The process variables studied were the welding amperes, the revolutions per minute as a function of the circumferential weld travel speed, and the shielding gas flow. The investigation showed that the close control of process variables in conjunction with a thorough visual inspection of welds can be relied upon as an acceptable quality assurance procedure, thus permitting the radiographic inspection to be reduced by a large percentage when using the automatic process.

  9. MOCVD deposition of YSZ on stainless steels

    NASA Astrophysics Data System (ADS)

    Chevalier, S.; Kilo, M.; Borchardt, G.; Larpin, J. P.

    2003-01-01

    Yttria stabilized zirconia was deposited on stainless steel using the metal-organic chemical vapor deposition (MOCVD) technique, from β-diketonate precursors. The variation of the evaporation temperatures of yttrium and zirconium precursor allowed to control the level of Y within the film. Over the temperature range 125-150 °C, the Y content increased from 2.5 to 17.6 at.%. X-ray diffraction (XRD) analyses evidenced tetragonal phase of zirconia when the Y content was below 8 at.%, and cubic phase for higher concentration. Sputtered neutral mass spectrometry (SNMS) profiles confirmed that the control and stability of Y precursor temperature were of major importance to guarantee the homogeneity of the deposited films.

  10. Fatigue of stainless steel in hydrogen

    NASA Astrophysics Data System (ADS)

    Schuster, G.; Altstetter, C.

    1983-10-01

    The fatigue crack growth rates of two austenitic stainless steel alloys, AISI 301 and 302, were compared in air, argon, and hydrogen environments at atmospheric pressure and room temperature. Under the stresses at the crack tip the austenite in type 301 steel transformed martensitically to a’ to a greater extent than in type 302 steel. The steels were also tested in the cold worked condition under hydrogen or argon. Hydrogen was found to have a deleterious effect on both steels, but the effect was stronger in the unstable than in the stable alloy. Cold work decreased fatigue crack growth rates in argon and hydrogen, but the decrease was less marked in hydrogen than in argon. Metallographic, fractographic, and microhardness surveys in the vicinity of the fatigue crack were used to try to understand the reasons for the observed fatigue behavior.

  11. Hydrogen vibrations in austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Danilkin, S. A.; Delafosse, D.; Fuess, H.; Gavriljuk, V. G.; Ivanov, A.; Magnin, T.; Wipf, H.

    The vibrational modes of hydrogen in fcc Fe-25Cr-20Ni stainless steel with a hydrogen content of 0.33at.% were studied by neutron spectroscopy. Hydrogen doping was performed at 810K in a hydrogen-gas atmosphere of 190bar. Neutron spectra were taken at 2K and 77K with the spectrometer IN1-BeF (ILL, Grenoble). The spectra show the fundamental hydrogen vibration at 130 meV and the second harmonics at 260 meV. The frequencies are higher than in other fcc hydrides. In spite of the cubic symmetry of the octahedral hydrogen positions and the low hydrogen content, the inelastic hydrogen peak has a relatively large width and an asymmetric shape.

  12. Dendritic inhomogeneity of stainless maraging steels

    SciTech Connect

    Krasnikova, S.I.; Drobot, A.V.; Shmelev, A.Y.; Vukelich, S.B.

    1986-03-01

    The authors investigated dendritic inhomogeneity in industrial ingots 630 mm (steel I) in diameter and 500 mm (steel II) in diameter. The variation in the degree of dendritic inhomogeneity was investigated over the height of the ingots and across the sections on an MS-46 microprobe. It was established that the elements can be placed in the following order in accordance with the degree of reduction in the liquation factor: titanium, molybdenum, nickel, chromium, and cobalt. Titanium and molybdenum exhibit forward liquation in both steels, and chromium in steel II. The distribution of nickel and chromium in the steel I ingots and cobalt in the steel II ingots is unconventional. Dendritic inhomogeneity, which must be considered in assigning the heat treatment for finished articles, develops during the crystallization of stainless maraging steels.

  13. Materials compatibility of hydride storage materials with austenitic stainless steels

    SciTech Connect

    Clark, E.A.

    1992-09-21

    This task evaluated the materials compatibility of LaNi[sub 5-x]Al[sub x] (x= 0.3, 0.75) hydrides and palladium coated kieselguhr with austenitic stainless steel in hydrogen and tritium process environments. Based on observations of retired prototype hydride storage beds and materials exposure testing samples designed for this study, no materials compatibility problem was indicated. Scanning electron microscopy observations of features on stainless steel surfaces after exposure to hydrides are also commonly found on as-received materials before hydriding. These features are caused by either normal heat treating and acid cleaning of stainless steel or reflect the final machining operation.

  14. Materials compatibility of hydride storage materials with austenitic stainless steels

    SciTech Connect

    Clark, E.A.

    1992-09-21

    This task evaluated the materials compatibility of LaNi{sub 5-x}Al{sub x} (x= 0.3, 0.75) hydrides and palladium coated kieselguhr with austenitic stainless steel in hydrogen and tritium process environments. Based on observations of retired prototype hydride storage beds and materials exposure testing samples designed for this study, no materials compatibility problem was indicated. Scanning electron microscopy observations of features on stainless steel surfaces after exposure to hydrides are also commonly found on as-received materials before hydriding. These features are caused by either normal heat treating and acid cleaning of stainless steel or reflect the final machining operation.

  15. Materials compatibility of hydride storage materials with austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Clark, E. A.

    1992-09-01

    This task evaluated the materials compatibility of LaNi(5-x)Al(x) (x= 0.3, 0.75) hydrides and palladium coated kieselguhr with austenitic stainless steel in hydrogen and tritium process environments. Based on observations of retired prototype hydride storage beds and materials exposure testing samples designed for this study, no materials compatibility problem was indicated. Scanning electron microscopy observations of features on stainless steel surfaces after exposure to hydrides are also commonly found on as-received materials before hydriding. These features are caused by either normal heat treating and acid cleaning of stainless steel or reflect the final machining operation.

  16. A preliminary ferritic-martensitic stainless steel constitution diagram

    SciTech Connect

    Balmforth, M.C.; Lippold, J.C.

    1998-01-01

    This paper describes preliminary research to develop a constitution diagram that will more accurately predict the microstructure of ferritic and martensitic stainless steel weld deposits. A button melting technique was used to produce a wide range of compositions using mixtures of conventional ferritic and martensitic stainless steels, including types 403, 409, 410, 430, 439 and 444. These samples were prepared metallographically, and the vol-% ferrite and martensite was determined quantitatively. In addition, the hardness and ferrite number (FN) were measured. Using this data, a preliminary constitution diagram is proposed that provides a more accurate method for predicting the microstructures of arc welds in ferritic and martensitic stainless steels.

  17. Stainless steel-zirconium alloy waste forms

    SciTech Connect

    McDeavitt, S.M.; Abraham, D.P.; Keiser, D.D. Jr.; Park, J.Y.

    1996-07-01

    An electrometallurgical treatment process has been developed by Argonne National Laboratory to convert various types of spent nuclear fuels into stable storage forms and waste forms for repository disposal. The first application of this process will be to treat spent fuel alloys from the Experimental Breeder Reactor-II. Three distinct product streams emanate from the electrorefining process: (1) refined uranium; (2) fission products and actinides extracted from the electrolyte salt that are processed into a mineral waste form; and (3) metallic wastes left behind at the completion of the electrorefining step. The third product stream (i.e., the metal waste stream) is the subject of this paper. The metal waste stream contains components of the chopped spent fuel that are unaffected by the electrorefining process because of their electrochemically ``noble`` nature; this includes the cladding hulls, noble metal fission products (NMFP), and, in specific cases, zirconium from metal fuel alloys. The selected method for the consolidation and stabilization of the metal waste stream is melting and casting into a uniform, corrosion-resistant alloy. The waste form casting process will be carried out in a controlled-atmosphere furnace at high temperatures with a molten salt flux. Spent fuels with both stainless steel and Zircaloy cladding are being evaluated for treatment; thus, stainless steel-rich and Zircaloy-rich waste forms are being developed. Although the primary disposition option for the actinides is the mineral waste form, the concept of incorporating the TRU-bearing product into the metal waste form has enough potential to warrant investigation.

  18. Stainless steel anodes for alkaline water electrolysis and methods of making

    DOEpatents

    Soloveichik, Grigorii Lev

    2014-01-21

    The corrosion resistance of stainless steel anodes for use in alkaline water electrolysis was increased by immersion of the stainless steel anode into a caustic solution prior to electrolysis. Also disclosed herein are electrolyzers employing the so-treated stainless steel anodes. The pre-treatment process provides a stainless steel anode that has a higher corrosion resistance than an untreated stainless steel anode of the same composition.

  19. Ultrasonics permits brazing complex stainless steel assembly without flux

    NASA Technical Reports Server (NTRS)

    Baker, W. H.

    1967-01-01

    Ultrasonic vibration of an assembly of stainless steel instrumentation tubes ensures brazing without flux. Vibration with an ultrasonic transducer permits the brazing material to flow down each tube in contact with a seal plug installed in a pressure vessel wall.

  20. Stainless-steel elbows formed by spin forging

    NASA Technical Reports Server (NTRS)

    1964-01-01

    Large seamless austenitic stainless steel elbows are fabricated by spin forging /rotary shear forming/. A specially designed spin forging tool for mounting on a hydrospin machine has been built for this purpose.

  1. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  2. Stress corrosion cracking evaluation of precipitation-hardening stainless steel

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1970-01-01

    Accelerated test program results show which precipitation hardening stainless steels are resistant to stress corrosion cracking. In certain cases stress corrosion susceptibility was found to be associated with the process procedure.

  3. Fabrication of stainless steel clad tubing. [gas pressure bonding

    NASA Technical Reports Server (NTRS)

    Kovach, C. W.

    1978-01-01

    The feasibility of producing stainless steel clad carbon steel tubing by a gas pressure bonding process was evaluated. Such a tube product could provide substantial chromium savings over monolithic stainless tubing in the event of a serious chromium shortage. The process consists of the initial assembly of three component tubesets from conventionally produced tubing, the formation of a strong metallurgical bond between the three components by gas pressure bonding, and conventional cold draw and anneal processing to final size. The quality of the tubes produced was excellent from the standpoint of bond strength, mechanical, and forming properties. The only significant quality problem encountered was carburization of the stainless clad by the carbon steel core which can be overcome by further refinement through at least three different approaches. The estimated cost of clad tubing produced by this process is greater than that for monolithic stainless tubing, but not so high as to make the process impractical as a chromium conservation method.

  4. In vivo behavior of a high performance duplex stainless steel.

    PubMed

    Cigada, A; De Santis, G; Gatti, A M; Roos, A; Zaffe, D

    1993-01-01

    An in vivo investigation of a new high molybdenum and nitrogen duplex stainless steel (25Cr--7Ni--4Mo--0.3N) has been performed. Cylindrical pins and specially developed devices, to test in static conditions the in vivo localized corrosion resistance, made of this new duplex steel and of a common austenitic stainless steel were implanted in rabbit's femurs for 6 and 12 months. After sacrifice, SEM observations and EDS microanalyses to detect metallic ion release were carried out on the femur sections surrounding the pins. Morphologic observations with stereoscope and SEM were performed on the metallic surfaces of the special devices in order to detect the presence of localized corrosion. Both ion release and localized corrosion were observed for the specimens made of austenitic stainless steel, but not for those made of 25Cr--7Ni--4Mo--0.3N duplex stainless steel. PMID:10148344

  5. Utility chromium stainless steels in the transportation industry

    SciTech Connect

    Northart, J.F.

    1998-12-31

    The advantages of stainless steel in the Transportation Industry have been well documented over the last two decades. Benefits have been based on fractional maintenance costs, improved operational efficiency, and favorable life cycle cost. The bus and coach industry, as well as rail and trucking industry applications have all exhibited excellent histories utilizing stainless steels. The introduction of the new generation utility ferrilic stainless steels (11%--12% Chromium, or Cr 12) has led to a new and major benefit, which is driving the use of stainless steels in the transportation industry to new heights. Application of these corrosion resistant, utility steels in coal hopper cars, bus underframes, truck bodies and chassis, and even some European car chassis, has reshaped the thinking of those interested in excellent life cycle costing.

  6. Cavitation erosion of duplex and super duplex stainless steels

    SciTech Connect

    Kwok, C.T.; Man, H.C.; Cheng, F.T.

    1998-10-05

    Owing to their excellent corrosion resistance, stainless steels are widely used both in the marine, urban water, chemical and food industries. In addition to the corrosive environment, high fluid flow speeds are always encountered for components used in these industries. The cavitation characteristics of S30400 and S31600 austenitic stainless steels and duplex stainless steels were studied in detail by a number of authors. It was generally agreed that S30400 has higher cavitation erosion resistance than that of S31600 due to higher tendency of strain induced martensitic transformation under high impulse of stress. A considerable number of results on stress corrosion cracking characteristics of SDSS and duplex stainless steels have been published but data concerning their cavitation erosion property are extremely rare.

  7. Stress-Corrosion Cracking in Martensitic PH Stainless Steels

    NASA Technical Reports Server (NTRS)

    Humphries, T.; Nelson, E.

    1984-01-01

    Precipitation-hardening alloys evaluated in marine environment tests. Report describes marine-environment stress-corrosion cracking (SCC) tests of three martensitic precipitation hardening (PH) stainless-steel alloys.

  8. 27. STAINLESS STEEL FERMENTING CASKS MADE BY ZERO MANG OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    27. STAINLESS STEEL FERMENTING CASKS MADE BY ZERO MANG OF WASHINGTON, MISSOURI. VIEW LOOKING NORTH TOWARD VAULT OF THE TWELVE APOSTLES - Stone Hill Winery, 401 West Twelfth Street, Hermann, Gasconade County, MO

  9. 3. INTERIOR VIEW OF SMOKEHOUSE UNIT; NOTE STAINLESS STEEL NOZZLES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. INTERIOR VIEW OF SMOKEHOUSE UNIT; NOTE STAINLESS STEEL NOZZLES THAT INTRODUCED SMOKE INTO UNIT; FLOOR IS UNPAINTED STEEL - Rath Packing Company, Smokehouse-Hog Chilling Building, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  10. Nafion coated stainless steel for anti-biofilm application.

    PubMed

    Zhong, Li Juan; Pang, Li Qing; Che, Li Ming; Wu, Xue E; Chen, Xiao Dong

    2013-11-01

    Biofilms can adhere to most surfaces and have caused a wide range of problems in various industrial processes as well as daily life activities. In this work, the anti-biofilm ability of Nafion-coated stainless steel surface was investigated and our results showed that stainless steel discs coated with 1% Nafion can significantly reduce E. coli adhesion. Nafion has a large amount of negatively charged sulphonate groups, and the findings of this study suggest that the negative surface charge can greatly reduce bacterial adhesion through increasing the electrostatic repulsion between negatively charged bacterial cells and Nafion coated stainless steel surface. The roughness of coated and uncoated stainless steel discs made no significant differences while the hydrophobic of the discs increased after coated with Nafion. PMID:23831592

  11. Hafnium stainless steel absorber rod for control rod

    SciTech Connect

    Charnley, J.E.; Cearley, J.E.; Dixon, R.C.; Izzo, K.R.; Aiello, L.L.

    1989-08-01

    This patent describes an improvement in a control rod having a stainless steel body for enclosing a neutron absorbing poison, the control rod having movement along an axial direction for insertion into and out of a nuclear reactor for controlling a nuclear reaction. The improvement comprising: a piece of hafnium; a piece of stainless steel joined to the hafnium by a thin diffusion interface created by friction welding. The hafnium and the stainless steel oriented serially in the axial direction with the thin diffusion interface disposed normal to the axial direction of the control rod movement; means for confining the hafnium to movement along the axial direction with the control rod; and means for attaching the piece of stainless steel to the remaining portion of the control rod to load the weld therebetween under compression or tension during the control rod movement. Whereby the thin diffusion interface is loaded in tension or compression only upon dynamic movement of the control rod.

  12. Compressive Strength of Stainless-Steel Sandwiches at Elevated Temperatures

    NASA Technical Reports Server (NTRS)

    Mathauser, Eldon E.; Pride, Richard A.

    1959-01-01

    Experimental results are presented from crippling tests of stainless-steel sandwich specimens in the temperature range from 80 F to 1,200 F. The specimens included resistance-welded 17-7 PH stainless-steel sandwiches with single-corrugated cores, type 301 stainless-steel sandwiches with double-corrugated cores, and brazed 17-7 PH stainless-steel sandwiches with honeycomb cores. The experimental strengths are compared with predicted buckling and crippling strengths. The crippling strengths were predicted from the calculated maximum strength of the individual plate elements of the sandwiches and from a correlation procedure which gives the elevated-temperature crippling strength when the experimental room-temperature crippling strengths are known. Photographs of some of the tested specimens are included to show the modes of failure.

  13. Eddy sensors for small diameter stainless steel tubes.

    SciTech Connect

    Skinner, Jack L.; Morales, Alfredo Martin; Grant, J. Brian; Korellis, Henry James; LaFord, Marianne Elizabeth; Van Blarigan, Benjamin; Andersen, Lisa E.

    2011-08-01

    The goal of this project was to develop non-destructive, minimally disruptive eddy sensors to inspect small diameter stainless steel metal tubes. Modifications to Sandia's Emphasis/EIGER code allowed for the modeling of eddy current bobbin sensors near or around 1/8-inch outer diameter stainless steel tubing. Modeling results indicated that an eddy sensor based on a single axial coil could effectively detect changes in the inner diameter of a stainless steel tubing. Based on the modeling results, sensor coils capable of detecting small changes in the inner diameter of a stainless steel tube were designed, built and tested. The observed sensor response agreed with the results of the modeling and with eddy sensor theory. A separate limited distribution SAND report is being issued demonstrating the application of this sensor.

  14. Measurement of intergranular attack in stainless steel using ultrasonic energy

    DOEpatents

    Mott, Gerry; Attaar, Mustan; Rishel, Rick D.

    1989-08-08

    Ultrasonic test methods are used to measure the depth of intergranular attack (IGA) in a stainless steel specimen. The ultrasonic test methods include a pitch-catch surface wave technique and a through-wall pulse-echo technique. When used in combination, these techniques can establish the extent of IGA on both the front and back surfaces of a stainless steel specimen from measurements made on only one surface.

  15. Probing the duplex stainless steel phases via magnetic force microscopy

    NASA Astrophysics Data System (ADS)

    Gheno, S. M.; Santos, F. S.; Kuri, S. E.

    2008-03-01

    Duplex stainless steels are austenitic-ferritic alloys used in many applications, thanks to their excellent mechanical properties and high corrosion resistance. In this work, chemical analyses, x-ray diffraction, and magnetic force microscopy (MFM) were employed to characterize the solution annealed and aged duplex stainless steel. The samples exhibited no changes in lattice parameters and the MFM technique proved successful in clearly imaging the magnetic domain structure of the ferrite phase.

  16. Procedure for flaw detection in cast stainless steel

    DOEpatents

    Kupperman, David S.

    1988-01-01

    A method of ultrasonic flaw detection in cast stainless steel components incorporating the steps of determining the nature of the microstructure of the cast stainless steel at the site of the flaw detection measurements by ultrasonic elements independent of the component thickness at the site; choosing from a plurality of flaw detection techniques, one such technique appropriate to the nature of the microstructure as determined and detecting flaws by use of the chosen technique.

  17. Solidification behavior of austenitic stainless steel filler metals

    SciTech Connect

    David, S.A.; Goodwin, G.M.; Braski, D.N.

    1980-02-01

    Thermal analysis and interrupted solidification experiments on selected austenitic stainless steel filler metals provided an understanding of the solidification behavior of austenitic stainless steel welds. The sequences of phase separations found were for type 308 stainless steel filler metal, L + L + delta + L + delta + ..gamma.. ..-->.. ..gamma.. + delta, and for type 310 stainless steel filler metal, L ..-->.. L + ..gamma.. ..-->.. ..gamma... In type 308 stainless steel filler metal, ferrite at room temperature was identified as either the untransformed primary delta-ferrite formed during the initial stages of solidification or the residual ferrite after Widmanstaetten austenite precipitation. Microprobe and scanning transmission electron microscope microanalyses revealed that solute extensively redistributes during the transformation of primary delta-ferrite to austenite, leading to enrichment and stabilization of ferrite by chromium. The type 310 stainless steel filler metal investigated solidifies by the primary crystallization of austenite, with the transformation going to completion at the solidus temperature. In our samples residual ferrite resulting from solute segregation was absent at the intercellular or interdendritic regions.

  18. Nickel release from nickel-plated metals and stainless steels.

    PubMed

    Haudrechy, P; Foussereau, J; Mantout, B; Baroux, B

    1994-10-01

    Nickel release from nickel-plated metals often induces allergic contact dermatitis, but, for nickel-containing stainless steels, the effect is not well-known. In this paper, AISI 304, 316L, 303 and 430 type stainless steels, nickel and nickel-plated materials were investigated. 4 tests were performed: patch tests, leaching experiments, dimethylglyoxime (DMG) spot tests and electrochemical tests. Patch tests showed that 96% of the patients were intolerant to Ni-plated samples, and 14% to a high-sulfur stainless steel (303), while nickel-containing stainless steels with a low sulfur content elicited no reactions. Leaching experiments confirmed the patch tests: in acidic artificial sweat, Ni-plated samples released about 100 micrograms/cm2/week of nickel, while low-sulfur stainless steels released less than 0.03 microgram/cm2/week of nickel, and AISI 303 about 1.5 micrograms/cm2/week. Attention is drawn to the irrelevance of the DMG spot test, which reveals Ni present in the metal bulk but not its dissolution rate. Electrochemical experiments showed that 304 and 316 grades remain passive in the environments tested, while Ni-plated steels and AISI 303 can suffer significant cation dissolution. Thus, Ni-containing 304 and 316 steels should not induce contact dermatitis, while 303 should be avoided. A reliable nitric acid spot test is proposed to distinguish this grade from other stainless steels. PMID:7842681

  19. X-ray attenuation properties of stainless steel (u)

    SciTech Connect

    Wang, Lily L; Berry, Phillip C

    2009-01-01

    Stainless steel vessels are used to enclose solid materials for studying x-ray radiolysis that involves gas release from the materials. Commercially available stainless steel components are easily adapted to form a static or a dynamic condition to monitor the gas evolved from the solid materials during and after the x-ray irradiation. Experimental data published on the x-ray attenuation properties of stainless steel, however, are very scarce, especially over a wide range of x-ray energies. The objective of this work was to obtain experimental data that will be used to determine how a poly-energetic x-ray beam is attenuated by the stainless steel container wall. The data will also be used in conjunction with MCNP (Monte Carlos Nuclear Particle) modeling to develop an accurate method for determining energy absorbed in known solid samples contained in stainless steel vessels. In this study, experiments to measure the attenuation properties of stainless steel were performed for a range of bremsstrahlung x-ray beams with a maximum energy ranging from 150 keV to 10 MeV. Bremsstrahlung x-ray beams of these energies are commonly used in radiography of engineering and weapon components. The weapon surveillance community has a great interest in understanding how the x-rays in radiography affect short-term and long-term properties of weapon materials.

  20. Phase transformations in cast duplex stainless steels

    NASA Astrophysics Data System (ADS)

    Kim, Yoon-Jun

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as sigma (sigma) and chi (chi) can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase (sigma + chi) formation were analyzed using the Johnson-Mehl-Avrami (JMA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities, a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, a was stabilized with increasing Cr addition and chi by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in

  1. Phase Transformations in Cast Duplex Stainless Steels

    SciTech Connect

    Yoon-Jun Kim

    2004-12-19

    Duplex stainless steels (DSS) constitute both ferrite and austenite as a matrix. Such a microstructure confers a high corrosion resistance with favorable mechanical properties. However, intermetallic phases such as {sigma} and {chi} can also form during casting or high-temperature processing and can degrade the properties of the DSS. This research was initiated to develop time-temperature-transformation (TTT) and continuous-cooling-transformation (CCT) diagrams of two types of cast duplex stainless steels, CD3MN (Fe-22Cr-5Ni-Mo-N) and CD3MWCuN (Fe-25Cr-7Ni-Mo-W-Cu-N), in order to understand the time and temperature ranges for intermetallic phase formation. The alloys were heat treated isothermally or under controlled cooling conditions and then characterized using conventional metallographic methods that included tint etching, and also using electron microscopy (SEM, TEM) and wavelength dispersive spectroscopy (WDS). The kinetics of intermetallic-phase ({sigma} + {chi}) formation were analyzed using the Johnson-Mehl-Avrami (MA) equation in the case of isothermal transformations and a modified form of this equation in the case of continuous cooling transformations. The rate of intermetallic-phase formation was found to be much faster in CD3MWCuN than CD3MN due mainly to differences in the major alloying contents such as Cr, Ni and Mo. To examine in more detail the effects of these elements of the phase stabilities; a series of eight steel castings was designed with the Cr, Ni and Mo contents systematically varied with respect to the nominal composition of CD3MN. The effects of varying the contents of alloying additions on the formation of intermetallic phases were also studied computationally using the commercial thermodynamic software package, Thermo-Calc. In general, {sigma} was stabilized with increasing Cr addition and {chi} by increasing Mo addition. However, a delicate balance among Ni and other minor elements such as N and Si also exists. Phase equilibria in

  2. Qualification of the Reclamation Welding Parameters for 316 CRES Stems

    SciTech Connect

    Howard, S.R.; McKinney, G.J.

    1997-09-01

    A demonstration was performed to prove the acceptability of using existing reclamation weld parameters for joining a new fill stem made of 316 Corrosion Resistant Stainless Steel (CRES) to a 304L stainless steel vessel. Previously qualified weld parameters are for welding the old 0.275`` diameter stem of 304L stainless steel to a 304L vessel. The weld quality acceptance criteria included leak rate, proof test, burst strength and evaluation by metallography. All tests and examinations indicated that welds made within the demonstrated parameters met all requirements. The results from this work demonstrate that the welding of 316 CRES 0.275`` diameter stems can be successfully performed using the same weld parameters as those for 304L stems.

  3. Austenitic stainless steel for high temperature applications

    DOEpatents

    Johnson, Gerald D.; Powell, Roger W.

    1985-01-01

    This invention describes a composition for an austenitic stainless steel which has been found to exhibit improved high temperature stress rupture properties. The composition of this alloy is about (in wt. %): 12.5 to 14.5 Cr; 14.5 to 16.5 Ni; 1.5 to 2.5 Mo; 1.5 to 2.5 Mn; 0.1 to 0.4 Ti; 0.02 to 0.08 C; 0.5 to 1.0 Si; 0.01 maximum, N; 0.02 to 0.08 P; 0.002 to 0.008 B; 0.004-0.010 S; 0.02-0.05 Nb; 0.01-0.05 V; 0.005-0.02 Ta; 0.02-0.05 Al; 0.01-0.04 Cu; 0.02-0.05 Co; 0.03 maximum, As; 0.01 maximum, O; 0.01 maximum, Zr; and with the balance of the alloy being essentially iron. The carbon content of the alloy is adjusted such that wt. % Ti/(wt. % C+wt. % N) is between 4 and 6, and most preferably about 5. In addition the sum of the wt. % P+wt. % B+wt. % S is at least 0.03 wt. %. This alloy is believed to be particularly well suited for use as fast breeder reactor fuel element cladding.

  4. Weldable, age hardenable, austenitic stainless steel

    DOEpatents

    Brooks, J.A.; Krenzer, R.W.

    1975-07-22

    An age hardenable, austenitic stainless steel having superior weldability properties as well as resistance to degradation of properties in a hydrogen atmosphere is described. It has a composition of from about 24.0 to about 34.0 weight percent (w/o) nickel, from about 13.5 to about 16.0 w/o chromium, from about 1.9 to about 2.3 w/o titanium, from about 1.0 to about 1.5 w/ o molybdenum, from about 0.01 to about 0.05 w/o carbon, from about 0 to about 0.25 w/o manganese, from about 0 to about 0.01 w/o phosphorous and preferably about 0.005 w/o maximum, from about 0 to about 0.010 w/o sulfur and preferably about 0.005 w/o maximum, from about 0 to about 0.25 w/o silicon, from about 0.1 to about 0.35 w/o aluminum, from about 0.10 to about 0.50 w/o vanadium, from about 0 to about 0.0015 w/o boron, and the balance essentially iron. (auth)

  5. New Economical 19Cr Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Li, Jun; Zhang, Zixing; Chen, Hong; Xiao, Xueshan; Zhao, Junliang; Jiang, Laizhu

    2012-02-01

    New economical duplex stainless steels (DSSs) containing 19Cr-6Mn- xNi-1.0Mo-0.5W-0.5Cu-0.2N ( x = 0.5 to 2.0) were developed, and the microstructure, impact property, and corrosion resistance of the alloys were studied. The ferrite content increases with the solution treatment temperature, but decreases with an increase in nickel. The sigma phase is not found precipitating in the alloys treated with solution from 1023 K to 1523 K (750 °C to 1250 °C). The low-temperature impact energy of the experimental alloys increases first and then decreases rapidly with an increase in nickel, which is mainly due to the martensite transformation with an increase in austenite. The alloys have a better mechanical property and pitting corrosion resistance than AISI 304. Among the designed DSS alloys, 19Cr-6Mn-1.3Ni-1.0Mo-0.5W-0.5Cu-0.2N is found to be an optimum alloy with proper phase proportion, a better combination of mechanical strength and elongation, and higher pitting corrosion resistance compared with those of the other alloys.

  6. Instabilities in stabilized austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Ayer, Raghavan; Klein, C. F.; Marzinsky, C. N.

    1992-09-01

    The effect of aging on the precipitation of grain boundary phases in three austenitic stainless steels (AISI 347, 347AP, and an experimental steel stabilized with hafnium) was investigated. Aging was performed both on bulk steels as well as on samples which were subjected to a thermal treatment to simulate the coarse grain region of the heat affected zone (HAZ) during welding. Aging of the bulk steels at 866 K for 8000 hours resulted in the precipitation of Cr23C6 carbides, σ, and Fe2Nb phases; the propensity for precipitation was least for the hafnium-stabilized steel. Weld simulation of the HAZ resulted in dissolution of the phases present in the as-received 347 and 347AP steels, leading to grain coarsening. Subsequent aging caused extensive grain boundary Cr23C6 carbides and inhomogeneous matrix precipitation. In addition, steel 347AP formed a precipitate free zone (PFZ) along the grain boundaries. The steel containing hafnium showed the best microstructural stability to aging and welding.

  7. NanoComposite Stainless Steel Powder Technologies

    SciTech Connect

    DeHoff, R.; Glasgow, C.

    2012-07-25

    Oak Ridge National Laboratory has been investigating a new class of Fe-based amorphous material stemming from a DARPA, Defense Advanced Research Projects Agency initiative in structural amorphous metals. Further engineering of the original SAM materials such as chemistry modifications and manufacturing processes, has led to the development of a class of Fe based amorphous materials that upon processing, devitrify into a nearly homogeneous distribution of nano sized complex metal carbides and borides. The powder material is produced through the gas atomization process and subsequently utilized by several methods; laser fusing as a coating to existing components or bulk consolidated into new components through various powder metallurgy techniques (vacuum hot pressing, Dynaforge, and hot isostatic pressing). The unique fine scale distribution of microstructural features yields a material with high hardness and wear resistance compared to material produced through conventional processing techniques such as casting while maintaining adequate fracture toughness. Several compositions have been examined including those specifically designed for high hardness and wear resistance and a composition specifically tailored to devitrify into an austenitic matrix (similar to a stainless steel) which poses improved corrosion behavior.

  8. Weldability of neutron irradiated austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Asano, Kyoichi; Nishimura, Seiji; Saito, Yoshiaki; Sakamoto, Hiroshi; Yamada, Yuji; Kato, Takahiko; Hashimoto, Tsuneyuki

    1999-01-01

    Degradation of weldability in neutron irradiated austenitic stainless steel is an important issue to be addressed in the planning of proactive maintenance of light water reactor core internals. In this work, samples selected from reactor internal components which had been irradiated to fluence from 8.5 × 10 22 to 1.4 × 10 26 n/m 2 ( E > 1 MeV) corresponding to helium content from 0.11 to 103 appm, respectively, were subjected to tungsten inert gas arc (TIG) welding with heat input ranged 0.6-16 kJ/cm. The weld defects were characterized by penetrant test and cross-sectional metallography. The integrity of the weld was better when there were less helium and at lower heat input. Tensile properties of weld joint containing 0.6 appm of helium fulfilled the requirement for unirradiated base metal. Repeated thermal cycles were found to be very hazardous. The results showed the combination of material helium content and weld heat input where materials can be welded with little concern to invite cracking. Also, the importance of using properly selected welding procedures to minimize thermal cycling was recognized.

  9. Welding Behavior of Free Machining Stainless Steel

    SciTech Connect

    BROOKS,JOHN A.; ROBINO,CHARLES V.; HEADLEY,THOMAS J.; MICHAEL,JOSEPH R.

    2000-07-24

    The weld solidification and cracking behavior of sulfur bearing free machining austenitic stainless steel was investigated for both gas-tungsten arc (GTA) and pulsed laser beam weld processes. The GTA weld solidification was consistent with those predicted with existing solidification diagrams and the cracking response was controlled primarily by solidification mode. The solidification behavior of the pulsed laser welds was complex, and often contained regions of primary ferrite and primary austenite solidification, although in all cases the welds were found to be completely austenite at room temperature. Electron backscattered diffraction (EBSD) pattern analysis indicated that the nature of the base metal at the time of solidification plays a primary role in initial solidification. The solid state transformation of austenite to ferrite at the fusion zone boundary, and ferrite to austenite on cooling may both be massive in nature. A range of alloy compositions that exhibited good resistance to solidification cracking and was compatible with both welding processes was identified. The compositional range is bounded by laser weldability at lower Cr{sub eq}/Ni{sub eq} ratios and by the GTA weldability at higher ratios. It was found with both processes that the limiting ratios were somewhat dependent upon sulfur content.

  10. Stainless steel tube-based cell cryopreservation containers.

    PubMed

    Shih, Wei-Hung; Yu, Zong-Yan; Wu, Wei-Te

    2013-12-01

    This study focused on increasing the freezing rate in cell vitrification cryopreservation by using a cryopreservation container possessing rigid mechanical properties and high heat-transfer efficiency. Applying a fast freezing rate in vitrification cryopreservation causes a rapid temperature change in the cryopreservation container and has a substantial impact on mechanical properties; therefore, a highly rigid cryopreservation container that possesses a fast freezing rate must be developed. To produce a highly rigid cryopreservation container possessing superior heat transfer efficiency, this study applies an electrochemical machining (ECM) method to an ANSI 316L stainless steel tube to treat the surface material by polishing and roughening, thereby increasing the freezing rate and reducing the probability of ice crystal formation. The results indicated that the ECM method provided high-quality surface treatment of the stainless steel tube. This method can reduce internal surface roughness in the stainless steel tube, thereby reducing the probability of ice crystal formation, and increase external surface roughness, consequently raising convection heat-transfer efficiency. In addition, by thinning the stainless steel tube, this method reduces heat capacity and thermal resistance, thereby increasing the freezing rate. The freezing rate (3399 ± 197 °C/min) of a stainless steel tube after interior and exterior polishing and exterior etching by applying ECM compared with the freezing rate (1818 ± 54 °C/min) of an original stainless steel tube was increased by 87%, which also exceeds the freezing rate (2015 ± 49 °C/min) of an original quartz tube that has a 20% lower heat capacity. However, the results indicated that increasing heat-transferring surface areas and reducing heat capacities cannot effectively increase the freezing rate of a stainless steel tube if only one method is applied; instead, both techniques must be implemented concurrently to improve the

  11. 46 CFR 153.238 - Required materials.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... the cargo liquid or vapor: (a) Aluminum, stainless steel, or steel covered with a protective lining or coating. (b) With cargo concentrations of 98 percent or greater, aluminum or stainless steel. (c) With cargo concentrations of less than 98 percent, 304L or 316 stainless steel. (d) Solid...

  12. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... only, if the inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  13. 46 CFR 151.55-1 - General.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... liquid. (Equivalent to § 151.56-1(a) and (b).) (g) Aluminum, stainless steel, or steel covered with a... stainless steel shall be used as materials of construction. For concentrations of less than 98 percent, 304L or 316 stainless steel shall be used as materials of construction. (j) Zinc, alloys that have...

  14. 46 CFR 151.55-1 - General.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... liquid. (Equivalent to § 151.56-1(a) and (b).) (g) Aluminum, stainless steel, or steel covered with a... stainless steel shall be used as materials of construction. For concentrations of less than 98 percent, 304L or 316 stainless steel shall be used as materials of construction. (j) Zinc, alloys that have...

  15. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For Specification 21PF-1... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  16. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For Specification 21PF-1... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  17. 46 CFR 153.238 - Required materials.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... the cargo liquid or vapor: (a) Aluminum, stainless steel, or steel covered with a protective lining or coating. (b) With cargo concentrations of 98 percent or greater, aluminum or stainless steel. (c) With cargo concentrations of less than 98 percent, 304L or 316 stainless steel. (d) Solid...

  18. 49 CFR 178.358-5 - Required markings.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... inner shell is constructed of stainless steel, additional marking such as “304L-SS” are to be marked on the outside of the overpack to indicate the type of stainless steel used. (2) For Specification 21PF-1... 11 inches wide × 15 inches long (28 cm × 38 cm), fabricated of 16 to 20 gauge stainless steel...

  19. 46 CFR 153.238 - Required materials.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... the cargo liquid or vapor: (a) Aluminum, stainless steel, or steel covered with a protective lining or coating. (b) With cargo concentrations of 98 percent or greater, aluminum or stainless steel. (c) With cargo concentrations of less than 98 percent, 304L or 316 stainless steel. (d) Solid...

  20. 46 CFR 151.55-1 - General.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... liquid. (Equivalent to § 151.56-1(a) and (b).) (g) Aluminum, stainless steel, or steel covered with a... stainless steel shall be used as materials of construction. For concentrations of less than 98 percent, 304L or 316 stainless steel shall be used as materials of construction. (j) Zinc, alloys that have...

  1. Antibacterial effect of silver nanofilm modified stainless steel surface

    NASA Astrophysics Data System (ADS)

    Fang, F.; Kennedy, J.; Dhillon, M.; Flint, S.

    2015-03-01

    Bacteria can attach to stainless steel surfaces, resulting in the colonization of the surface known as biofilms. The release of bacteria from biofilms can cause contamination of food such as dairy products in manufacturing plants. This study aimed to modify stainless steel surfaces with silver nanofilms and to examine the antibacterial effectiveness of the modified surface. Ion implantation was applied to produce silver nanofilms on stainless steel surfaces. 35 keV Ag ions were implanted with various fluences of 1 × 1015 to 1 × 1017 ions•cm-2 at room temperature. Representative atomic force microscopy characterizations of the modified stainless steel are presented. Rutherford backscattering spectrometry spectra revealed the implanted atoms were located in the near-surface region. Both unmodified and modified stainless steel coupons were then exposed to two types of bacteria, Pseudomonas fluorescens and Streptococcus thermophilus, to determine the effect of the surface modification on bacterial attachment and biofilm development. The silver modified coupon surface fluoresced red over most of the surface area implying that most bacteria on coupon surface were dead. This study indicates that the silver nanofilm fabricated by the ion implantation method is a promising way of reducing the attachment of bacteria and delay biofilm formation.

  2. Work of adhesion of dairy products on stainless steel surface

    PubMed Central

    Bernardes, Patrícia Campos; Araújo, Emiliane Andrade; dos Santos Pires, Ana Clarissa; Queiroz Fialho Júnior, José Felício; Lelis, Carini Aparecida; de Andrade, Nélio José

    2012-01-01

    The adhesion of the solids presents in food can difficult the process of surface cleaning and promotes the bacterial adhesion process and can trigger health problems. In our study, we used UHT whole milk, chocolate based milk and infant formula to evaluate the adhesion of Enterobacter sakazakii on stainless steel coupons, and we determine the work of adhesion by measuring the contact angle as well as measured the interfacial tension of the samples. In addition we evaluated the hydrophobicity of stainless steel after pre-conditioning with milk samples mentioned. E. sakazakii was able to adhere to stainless steel in large numbers in the presence of dairy products. The chocolate based milk obtained the lower contact angle with stainless steel surface, higher interfacial tension and consequently higher adhesion work. It was verified a tendency of decreasing the interfacial tension as a function of the increasing of protein content. The preconditioning of the stainless steel coupons with milk samples changed the hydrophobic characteristics of the surfaces and became them hydrophilic. Therefore, variations in the composition of the milk products affect parameters important that can influence the procedure of hygiene in surface used in food industry. PMID:24031951

  3. A stainless steel bracket for orthodontic application.

    PubMed

    Oh, Keun-Taek; Choo, Sung-Uk; Kim, Kwang-Mahn; Kim, Kyoung-Nam

    2005-06-01

    Aesthetics has become an essential element when choosing orthodontic fixed appliances. Most metallic brackets used in orthodontic therapy are made from stainless steel (SS) with the appropriate physical properties and good corrosion resistance, and are available as types 304, 316 and 17-4 PH SS. However, localized corrosion of these materials can frequently occur in the oral environment. This study was undertaken to evaluate the accuracy of sizing, microstructure, hardness, corrosion resistance, frictional resistance and cytotoxicity of commercially available Mini-diamond (S17400), Archist (S30403) and experimentally manufactured SR-50A (S32050) brackets. The size accuracy of Mini-diamond was the highest at all locations except for the external horizontal width of the tie wing (P < 0.05). Micrographs of the Mini-diamond and Archist showed precipitates in the grains and around their boundaries. SR-50A showed the only austenitic phase and the highest polarization resistance of the tested samples. SR-50A also had the highest corrosion resistance [SR-50A, Mini-diamond and Archist were 0.9 x 10(-3), 3.7 x 10(-3), and 7.4 x 10(-3) mm per year (mpy), respectively], in the artificial saliva. The frictional force of SR-50A decreased over time, but that of Mini-diamond and Archist increased. Therefore, SR-50A is believed to have better frictional properties to orthodontic wire than Mini-diamond and Archist. Cytotoxic results showed that the response index of SR-50A was 0/1 (mild), Mini-diamond 1/1 (mild+), and Archist 1/2 (mild+). SR-50A showed greater biocompatibility than either Mini-diamond or Archist. It is concluded that the SR-50A bracket has good frictional property, corrosion resistance and biocompatibility with a lower probability of allergic reaction, compared with conventionally used SS brackets. PMID:15947222

  4. DETECTION OF BACTERIAL BIOFILM ON STAINLESS STEEL BY HYPERSPECTRAL FLUORESCENCE IMAGING

    Technology Transfer Automated Retrieval System (TEKTRAN)

    In this study, hyperspectral fluorescence imaging techniques were investigated for detection of microbial biofilm on stainless steel plates typically used to manufacture food processing equipment. Stainless steel coupons were immersed in bacterium cultures consisting of nonpathogenic E. coli, Pseudo...

  5. Borated stainless steel application in spent-fuel storage racks

    SciTech Connect

    Smith, R.J.; Loomis, G.W.; Deltete, C.P.

    1992-06-01

    EPRI is continuing to investigate the application of borated stainless steel products within the commercial nuclear power industry through participation in code development and material testing. This effort provides documentation of the material properties of interest in design applications utilizing the borated stainless steel products as structural elements as well as serving as neutron absorbers. The properties of most concern in the design of spent fuel storage racks, shipping casks, and other containment type applications are the materials' ductility, tensile strength, corrosion resistance and resistance to degradation due to radiation and temperature. The data presented in this report indicate that practical designs can be achieved utilizing borated stainless steels and that the materials can be cost effectively applied.

  6. Bacterial adhesion on ion-implanted stainless steel surfaces

    NASA Astrophysics Data System (ADS)

    Zhao, Q.; Liu, Y.; Wang, C.; Wang, S.; Peng, N.; Jeynes, C.

    2007-08-01

    Stainless steel disks were implanted with N +, O + and SiF 3+, respectively at the Surrey Ion Beam Centre. The surface properties of the implanted surfaces were analyzed, including surface chemical composition, surface topography, surface roughness and surface free energy. Bacterial adhesion of Pseudomonas aeruginosa, Staphylococcus epidermidis and Staphylococcus aureus, which frequently cause medical device-associated infections was evaluated under static condition and laminar flow condition. The effect of contact time, growth media and surface properties of the ion-implanted steels on bacterial adhesion was investigated. The experimental results showed that SiF 3+-implanted stainless steel performed much better than N +-implanted steel, O +-implanted steel and untreated stainless steel control on reducing bacterial attachment under identical experimental conditions.

  7. Machinability of a Stainless Steel by Electrochemical Discharge Microdrilling

    NASA Astrophysics Data System (ADS)

    Coteaţǎ, Margareta; Schulze, Hans-Peter; Pop, Nicolae; Beşliu, Irina; Slǎtineanu, Laurenţiu

    2011-05-01

    Due to the chemical elements included in their structure for ensuring an increased resistance to the environment action, the stainless steels are characterized by a low machinability when classical machining methods are applied. For this reason, sometimes non-traditional machining methods are applied, one of these being the electrochemical discharge machining. To obtain microholes and to evaluate the machinability by electrochemical discharge microdrilling, test pieces of stainless steel were used for experimental research. The electrolyte was an aqueous solution of sodium silicate with different densities. A complete factorial plan was designed to highlight the influence of some input variables on the sizes of the considered machinability indexes (electrode tool wear, material removal rate, depth of the machined hole). By mathematically processing of experimental data, empirical functions were established both for stainless steel and carbon steel. Graphical representations were used to obtain more suggestive vision concerning the influence exerted by the considered input variables on the size of the machinability indexes.

  8. Machinability of a Stainless Steel by Electrochemical Discharge Microdrilling

    SciTech Connect

    Coteata, Margareta; Pop, Nicolae; Slatineanu, Laurentiu; Schulze, Hans-Peter; Besliu, Irina

    2011-05-04

    Due to the chemical elements included in their structure for ensuring an increased resistance to the environment action, the stainless steels are characterized by a low machinability when classical machining methods are applied. For this reason, sometimes non-traditional machining methods are applied, one of these being the electrochemical discharge machining. To obtain microholes and to evaluate the machinability by electrochemical discharge microdrilling, test pieces of stainless steel were used for experimental research. The electrolyte was an aqueous solution of sodium silicate with different densities. A complete factorial plan was designed to highlight the influence of some input variables on the sizes of the considered machinability indexes (electrode tool wear, material removal rate, depth of the machined hole). By mathematically processing of experimental data, empirical functions were established both for stainless steel and carbon steel. Graphical representations were used to obtain more suggestive vision concerning the influence exerted by the considered input variables on the size of the machinability indexes.

  9. Highly robust stainless steel tips as microelectrospray emitters.

    PubMed

    Ishihama, Yasushi; Katayama, Hiroyuki; Asakawa, Naoki; Oda, Yoshiya

    2002-01-01

    Tapered stainless steel spray tips for sheathless microelectrospray ionization (microESI) have been developed. The fabrication procedure for the tapered stainless steel tips was optimized using an electropolishing technique followed by removal of the burr. Using the tip as the microESI emitter, a stable ESI spray was obtained at a flow rate of 20 nL/min. The sensitivity of the microESI system was almost two orders greater than that of the conventional ion spray system. The tip was highly stable, and was successfully used for over 1000 h. Moreover, these stainless steel tips were suitable for use with sheathless capillary electrophoresis/mass spectrometry (CE/MS) and capillary liquid chromatography/mass spectrometry (LC/MS) for routine analysis in proteomic and pharmaceutical applications. PMID:11968120

  10. Microstructure and texture of Nb + Ti stabilized ferritic stainless steel

    SciTech Connect

    Yan Haitao Bi Hongyun; Li Xin; Xu Zhou

    2008-12-15

    The microstructure, texture and grain boundary character distribution of Nb + Ti stabilized ferritic stainless steel were analyzed using scanning electron microscopy, transmission electron microscopy and X-ray diffraction. The addition of alloying elements such as Ti and Nb to ferritic stainless steel causes the formation of TiN, NbC and Fe{sub 2}Nb. The textures of cold rolled samples were dominated by the {alpha}-fiber, while the textures of annealed samples exhibit a very strong {gamma}-fiber. The changes in texture are closely related to the grain boundary characteristics.

  11. Transmission electron microscopy of undermined passive films on stainless steel

    SciTech Connect

    Isaacs, H.S.; Zhu, Y.; Sabatini, R.L.; Ryan, M.P.

    1999-06-01

    A study has been made of the passive film remaining over pits on stainless steel using a high resolution transmission electron microscope. Type 305 stainless steel was passivated in a borate buffer solution and pitted in ferric chloride. Passive films formed at 0.2 V relative to a saturated calomel electrode were found to be amorphous. Films formed at higher potentials showed only broad diffraction rings. The passive film was found to cover a remnant lacy structure formed over pits passivated at 0.8 V. The metallic strands of the lace were roughly hemitubular in shape with the curved surface facing the center of the pit.

  12. Corrosion evaluation of stainless steel root weld shielding

    SciTech Connect

    Gorog, M.; Sawyer, L.A.

    1999-07-01

    The effect of five shielding methods for gas tungsten arc root pass welds, on the corrosion resistance of stainless steel was evaluated in two laboratory solutions. The first experiment was performed in 6% ferric chloride solution, a test designed to corrode stainless steel. The second experiment was performed in a simulated paper machine white water solution that contained hydrogen peroxide. Argon shielding produced excellent results by maintaining corrosion resistance in both solutions. Nitrogen purging and flux coated TIG rod techniques produced variable results. Paste fluxes and welding without shielding are not recommended for root protection. They performed very poorly with the welds corroding in both tests.

  13. Comparison of carbon fiber and stainless steel root canal posts.

    PubMed

    Purton, D G; Payne, J A

    1996-02-01

    This in vitro study compared physical properties of root canal posts made of carbon fiber-reinforced epoxy resin with those of stainless steel posts. Three-point bending tests were used to derive the transverse modulus of elasticity of the posts. Resin composite cores on the posts were subjected to tensile forces to test the bonds between the cores and posts. Carbon fiber posts appeared to have adequate rigidity for their designed purpose. The bond strength of the resin composite cores to the carbon fiber posts was significantly less than that to the stainless steel posts. PMID:9063218

  14. From flint to stainless steel: observations on surgical instrument composition.

    PubMed Central

    Kirkup, J.

    1993-01-01

    Man's failure to extract deeply embedded thorns and arrowheads, with bare hands and teeth, stimulated 'instrument substitutes' mimicking these appendages. Evidence from primitive communities suggest animal, plant and mineral items were employed, both before and after metal became the standard material of today's armamentarium. Changing surgical instrument composition has mirrored concurrent technology and manufacturing methods both of which are reviewed. Particular significance is accorded flint, bronze, crucible steel, thermal sterilisation, nickel-plate, stainless steel and disposable plastics. The paper is based on an exhibition From Flint to Stainless Steel on display at the College. Images Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 PMID:8215156

  15. Corrosion induced by cathodic hydrogen in 2205 duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Michalska, J.

    2011-05-01

    In this work new results about the influence of cathodic hydrogen on passivity and corrosion resistance of 2205 duplex stainless steel are described. The results were discussed by taking into account hydrogen charged samples and without hydrogen. The corrosion resistance to pitting was qualified with the polarization curves. The conclusion is that, hydrogen deteriorated the passive film stability and corrosion resistance to pitting of 2205 duplex stainless steel. The presence of hydrogen in passive films increases corrosion current density and decreases the potential of the film breakdown. It was also found that degree of susceptibility to hydrogen action was dependent on the hydrogen charging conditions.

  16. Ozone decay on stainless steel and sugarcane bagasse surfaces

    NASA Astrophysics Data System (ADS)

    Souza-Corrêa, Jorge A.; Oliveira, Carlos; Amorim, Jayr

    2013-07-01

    Ozone was generated using dielectric barrier discharges at atmospheric pressure to treat sugarcane bagasse for bioethanol production. It was shown that interaction of ozone molecules with the pretreatment reactor wall (stainless steel) needs to be considered during bagasse oxidation in order to evaluate the pretreatment efficiency. The decomposition coefficients for ozone on both materials were determined to be (3.3 ± 0.2) × 10-8 for stainless steel and (2.0 ± 0.3) × 10-7 for bagasse. The results have indicated that ozone decomposition has occurred more efficiently on the biomass material.

  17. Advanced Cast Austenitic Stainless Steels for High Temperature Components

    SciTech Connect

    Maziasz, P.J.; Shingledecker, J.P.; Evans, N.D.; Pollard, M.J.

    2008-10-09

    In July of 2002, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Caterpillar, Inc. (Caterpillar Technical Center) to develop and commercialize new cast stainless steels invented and initially tested on a prior CRADA. This CRADA is a direct follow-on project to CRADA ORNL-99-0533 for diesel engine exhaust component and gas turbine engine structural component applications. The goal of this new CRADA was to develop and commercialize the newly discovered cast stainless steels (primarily CF8C-Plus) with improved performance and reliability, as lower-cost upgrade alternatives to more costly cast Ni-based superalloys.

  18. Susceptibility of stainless steel weldments to microbiologically influenced corrosion

    SciTech Connect

    Borenstein, S.W.

    1993-12-31

    Microbiologically influenced corrosion (MIC) is the term used for the phenomenon where corrosion is initiated or accelerated by microorganisms. Biofilms of bacteria form on metal surfaces when exposed to natural waters. The activity of these biofilms and how they attach themselves to metal surfaces directly influence corrosion mechanisms. This paper describes the mechanisms for MIC and the factors which influence the susceptibility of austenitic stainless steel weldments to MIC. The metallurgical, microbiological and electrochemical factors that influence MIC are discussed. Case histories of MIC-related failures and field test results of austenitic stainless steel weldments in various welded conditions are presented.

  19. 49 CFR 178.47 - Specification 4DS welded stainless steel cylinders for aircraft use.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Specification 4DS welded stainless steel cylinders...) SPECIFICATIONS FOR PACKAGINGS Specifications for Cylinders § 178.47 Specification 4DS welded stainless steel... stainless steel sphere (two seamless hemispheres) or circumferentially welded cylinder both with a...

  20. 49 CFR 178.47 - Specification 4DS welded stainless steel cylinders for aircraft use.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Specification 4DS welded stainless steel cylinders...) SPECIFICATIONS FOR PACKAGINGS Specifications for Cylinders § 178.47 Specification 4DS welded stainless steel... stainless steel sphere (two seamless hemispheres) or circumferentially welded cylinder both with a...

  1. 77 FR 60478 - Control of Ferrite Content in Stainless Steel Weld Metal

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-03

    ... COMMISSION Control of Ferrite Content in Stainless Steel Weld Metal AGENCY: Nuclear Regulatory Commission... Ferrite Content in Stainless Steel Weld Metal.'' This guide describes a method that the NRC staff considers acceptable for controlling ferrite content in stainless steel weld metal. Revision 4 updates...

  2. 76 FR 31585 - Forged Stainless Steel Flanges From India: Notice of Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... International Trade Administration Forged Stainless Steel Flanges From India: Notice of Rescission of... stainless steel flanges from India. The period of review is February 1, 2010, through January 22, 2011... stainless steel flanges from India. See Antidumping or Countervailing Duty Order, Finding, or...

  3. 76 FR 1599 - Stainless Steel Bar From Brazil: Final Results of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-11

    ... Less Than Fair Value: Stainless Steel Bar From Brazil, 59 FR 66914 (December 28, 1994). These deposit... International Trade Administration Stainless Steel Bar From Brazil: Final Results of Antidumping Duty... results of its administrative review of the antidumping duty order on stainless steel bar from Brazil....

  4. 77 FR 60673 - Drawn Stainless Steel Sinks From the People's Republic of China: Antidumping Duty Investigation

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-10-04

    ... International Trade Administration Drawn Stainless Steel Sinks From the People's Republic of China: Antidumping...'') preliminarily determines that drawn stainless steel sinks (``drawn sinks'') from the People's Republic of China... unfinished, regardless of type of finish, gauge, or grade of stainless steel. Mounting clips,...

  5. 75 FR 67689 - Stainless Steel Bar From Brazil: Preliminary Results of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-03

    ... Brazil. See Antidumping Duty Orders: Stainless Steel Bar from Brazil, India and Japan, 60 FR 9661... Less Than Fair Value: Stainless Steel Bar From Brazil, 59 FR 66914 (December 28, 1994). These deposit... International Trade Administration Stainless Steel Bar From Brazil: Preliminary Results of Antidumping...

  6. 77 FR 13270 - Stainless Steel Bar From India: Preliminary Results and Partial Rescission of the Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-06

    ... Duty Orders: Stainless Steel Bar from Brazil, India and Japan, 60 FR 9661 (February 21, 1995) (the... Less Than Fair Value: Stainless Steel Bar from India, 59 FR 66915 (December 28, 1994). These deposit... International Trade Administration Stainless Steel Bar From India: Preliminary Results and Partial Rescission...

  7. 75 FR 12514 - Stainless Steel Bar From Brazil: Preliminary Results of Antidumping Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-03-16

    ... Brazil. See Antidumping Duty Orders: Stainless Steel Bar from Brazil, India and Japan, 60 FR 9661... Review, 73 FR 75398, 75399 (December 11, 2008) (SSPC from Belgium), and Stainless Steel Sheet and Strip... International Trade Administration Stainless Steel Bar From Brazil: Preliminary Results of Antidumping...

  8. Electrochemically induced annealing of stainless-steel surfaces.

    PubMed

    Burstein, G T; Hutchings, I M; Sasaki, K

    2000-10-19

    Modification of the surface properties of metals without affecting their bulk properties is of technological interest in demanding applications where surface stability and hardness are important. When austenitic stainless steel is heavily plastically deformed by grinding or rolling, a martensitic phase transformation occurs that causes significant changes in the bulk and surface mechanical properties of the alloy. This martensitic phase can also be generated in stainless-steel surfaces by cathodic charging, as a consequence of lattice strain generated by absorbed hydrogen. Heat treatment of the steel to temperatures of several hundred degrees can result in loss of the martensitic structure, but this alters the bulk properties of the alloy. Here we show that martensitic structures in stainless steel can be removed by appropriate electrochemical treatment in aqueous solutions at much lower temperature than conventional annealing treatments. This electrochemically induced annealing process allows the hardness of cold-worked stainless steels to be maintained, while eliminating the brittle martensitic phase from the surface. Using this approach, we are able to anneal the surface and near-surface regions of specimens that contain rolling-induced martensite throughout their bulk, as well as those containing surface martensite induced by grinding. Although the origin of the electrochemical annealing process still needs further clarification, we expect that this treatment will lead to further development in enhancing the surface properties of metals. PMID:11057662

  9. 77 FR 1504 - Stainless Steel Wire Rod From India

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-10

    ... Commission instituted this review on July 1, 2011 (76 FR 38686) and determined on October 4, 2011, that it would conduct an expedited review (76 FR 64105, October 17, 2011). The Commission transmitted its... COMMISSION Stainless Steel Wire Rod From India Determination On the basis of the record \\1\\ developed in...

  10. Gas Leak from Vinyl Taped Stainless Steel Dressing Jars

    SciTech Connect

    Tim Hayes

    1999-03-01

    The leak rates of nitrogen gas from stainless steel dressing jars taped with 2 inch vinyl tape were measured. These results were used to calculate hydrogen leak rates from the same jars. The calculations show that the maximum concentration of hydrogen buildup in this type of container configuration will beat least 3 orders of magnitude below the lower explosion limit for hydrogen in air.

  11. Battery and fuel cell electrodes containing stainless steel charging additive

    DOEpatents

    Zuckerbrod, David; Gibney, Ann

    1984-01-01

    An electrode for use in electrochemical energy cells is made, comprising a hydrophilic layer and a hydrophobic layer, where the hydrophilic layer comprises a hydrophilic composite which includes: (i) carbon particles; (ii) stainless steel particles; (iii) a nonwetting agent; and (iv) a catalyst, where at least one current collector contacts said composite.

  12. Stainless steel 301 and Inconel 718 hydrogen embrittlement

    NASA Technical Reports Server (NTRS)

    Allgeier, R. K.; Forman, R.

    1970-01-01

    Conditions and results of tensile tests of 26 Inconel 718 and four cryoformed stainless steel specimens are presented. Conclusions determine maximum safe hydrogen operating pressure for cryogenic pressure vessels and provide definitive information concerning flaw growth characteristics under the most severe temperature and pressure conditions

  13. Behavior of stainless steels in pressurized water reactor primary circuits

    NASA Astrophysics Data System (ADS)

    Féron, D.; Herms, E.; Tanguy, B.

    2012-08-01

    Stainless steels are widely used in primary circuits of pressurized water reactors (PWRs). Operating experience with the various grades of stainless steels over several decades of years has generally been excellent. Nevertheless, stress corrosion failures have been reported in few cases. Two main factors contributing to SCC susceptibility enhancement are investigated in this study: cold work and irradiation. Irradiation is involved in the stress corrosion cracking and corrosion of in-core reactor components in PWR environment. Irradiated assisted stress corrosion cracking (IASCC) is a complex and multi-physics phenomenon for which a predictive modeling able to describe initiation and/or propagation is not yet achieved. Experimentally, development of initiation smart tests and of in situ instrumentation, also in nuclear reactors, is an important axis in order to gain a better understanding of IASCC kinetics. A strong susceptibility for SCC of heavily cold worked austenitic stainless steels is evidenced in hydrogenated primary water typical of PWRs. It is shown that for a given cold-working procedure, SCC susceptibility of austenitic stainless steels materials increases with increasing cold-work. Results have shown also strong influences of the cold work on the oxide layer composition and of the maximum stress on the time to fracture.

  14. Metal release from stainless steel in biological environments: A review.

    PubMed

    Hedberg, Yolanda S; Odnevall Wallinder, Inger

    2016-03-01

    Due to its beneficial corrosion resistance, stainless steel is widely used in, e.g., biomedical applications, as surfaces in food contact, and for products intended to come into skin contact. Low levels of metals can be released from the stainless steel surface into solution, even for these highly corrosion resistant alloys. This needs to be considered in risk assessment and management. This review aims to compile the different metal release mechanisms that are relevant for stainless steel when used in different biological settings. These mechanisms include corrosion-induced metal release, dissolution of the surface oxide, friction-induced metal release, and their combinations. The influence of important physicochemical surface properties, different organic species and proteins in solution, and of biofilm formation on corrosion-induced metal release is discussed. Chemical and electrochemical dissolution mechanisms of the surface oxides of stainless steel are presented with a focus on protonation, complexation/ligand-induced dissolution, and reductive dissolution by applying a perspective on surface adsorption of complexing or reducing ligands and proteins. The influence of alloy composition, microstructure, route of manufacture, and surface finish on the metal release process is furthermore discussed as well as the chemical speciation of released metals. Typical metal release patterns are summarized. PMID:26514345

  15. Fabrication of stainless steel foil utilizing chromized steel strip

    NASA Astrophysics Data System (ADS)

    Loria, Edward A.

    1980-10-01

    Stainless steel foil has properties which are, in many respects, unmatched by alternative thin films. The high strength to weight ratio and resistance to corrosion and oxidation at elevated temperatures are generally advantageous. The aerospace and automotive industries have used Type 430 and 304 foil in turbine engine applications. Foil around 2 mils (5.1 × 10-3 cm) thick has been appropriate for the recuperator or heat exchanger and this product has also been used in honeycomb and truss-core structures. Further, such foil has been employed as a wrap to protect tool steel parts from contamination during heat treating. A large part of the high cost of producing stainless steel foil by rolling is due to the complicated and expensive rolling mill and annealing equipment involved. A method will be described which produces (solid) stainless steel foil from chromized (coated) steel which can be cheaper than the conventional processing stainless steel, such as Type 430, from ingot to foil. Also, the material is more ductile and less work hardenable during processing to foil and consequently intermediate annealing treatments are eliminated and scrap losses minimized.

  16. [The question of nickel release from stainless steel cooking pots].

    PubMed

    Vrochte, H; Schätzke, M; Dringenberg, E; Wölwer-Rieck, U; Büning-Pfaue, H

    1991-09-01

    For three items of foods (rhubarb, spinach, sauerkraut) the possible release of nickel (by means of AAS) was analysed, a release which may be caused by a possible corrosive effect of the concerned (oxalic-, milk-, vinegar-) acids (as well as common salt) within a normal domestic food-preparation. For this analysis stainless steel cooking pots of different manufacturers, various types and in a representative selection and quantity were taken into consideration; the detailed analyses were extended so far that clear statistical evaluations were possible. This method complies regulations for accuracy to determine traces of heavy metal. For all three analysed food-stuffs an identical result was reached that no nickel release from the stainless steel cooking pots into the food was found. Differences of the various stainless steel cooking pots with regard to their surfaces' quality or their origin (manufacturers) were not yielded, either. All detected concentrations of nickel are within the reach of the natural nickel content of the analysed food-stuffs and their amount is even much lower than other food's content of nickel. This leads up to the conclusion that the former view of a possible nickel release of stainless steel cooking pots has to be revised because these assumptions were not confirmed in the presented results of this analysis and therefore have to be regarded as not correct. PMID:1763555

  17. 2. GENERAL VIEW OF STAINLESS STEEL SMOKEHOUSES ON LEVEL 6, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. GENERAL VIEW OF STAINLESS STEEL SMOKEHOUSES ON LEVEL 6, LOOKING EAST; SMOKEHOUSE UNITS WERE BUILT BY DRYING SYSTEMS COMPANY, DIVISION OF MICHIGAN OVEN COMPANY, MORTON GROVE, ILLINOIS - Rath Packing Company, Smokehouse-Hog Chilling Building, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  18. 6. DETAIL OF STAINLESS STEEL VISCERA CHUTE IN SOUTHEAST CORNER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. DETAIL OF STAINLESS STEEL VISCERA CHUTE IN SOUTHEAST CORNER OF LEVEL4; ENTRAILS WERE DROPPED INTO CHUTE, THEN PASSED THROUGH THE FLOOR TO THE GUT SHANTY ON LEVEL 3 TO BE SORTED AND CLEANED - Rath Packing Company, Hog Dressing Building, Sycamore Street between Elm & Eighteenth Streets, Waterloo, Black Hawk County, IA

  19. 2012 ACCOMPLISHMENTS - TRITIUM AGING STUDIES ON STAINLESS STEELS

    SciTech Connect

    Morgan, M.

    2013-01-31

    This report summarizes the research and development accomplishments during FY12 for the tritium effects on materials program. The tritium effects on materials program is designed to measure the long-term effects of tritium and its radioactive decay product, helium-3, on the structural properties of forged stainless steels which are used as the materials of construction for tritium reservoirs. The FY12 R&D accomplishments include: (1) Fabricated and Thermally-Charged 150 Forged Stainless Steel Samples with Tritium for Future Aging Studies; (2) Developed an Experimental Plan for Measuring Cracking Thresholds of Tritium-Charged-and-Aged Steels in High Pressure Hydrogen Gas; (3) Calculated Sample Tritium Contents For Laboratory Inventory Requirements and Environmental Release Estimates; (4) Published report on “Cracking Thresholds and Fracture Toughness Properties of Tritium-Charged-and-Aged Stainless Steels”; and, (5) Published report on “The Effects of Hydrogen, Tritium, and Heat Treatment on the Deformation and Fracture Toughness Properties of Stainless Steels”. These accomplishments are highlighted here and references given to additional reports for more detailed information.

  20. Lithium wetting of stainless steel for plasma facing components

    NASA Astrophysics Data System (ADS)

    Skinner, C. H.; Capece, A. M.; Roszell, J. P.; Koel, B. E.

    2014-10-01

    Ensuring continuous wetting of a solid container by the liquid metal is a critical issue in the design of liquid metal plasma facing components foreseen for NSTX-U and FNSF. Ultrathin wetting layers may form on metallic surfaces under ultrahigh vacuum (UHV) conditions if material reservoirs are present from which spreading and wetting can start. The combined scanning electron microscopy (SEM), Auger electron spectroscopy (AES) and ion beam etching capabilities of a Scanning Auger Microprobe (SAM) have been used to study the spreading of lithium films on stainless steel substrates. A small (mm-scale) amount of metallic lithium was applied to a stainless steel surface in an argon glove box and transferred to the SAM. Native impurities on the stainless steel and lithium surfaces were removed by Ar+ ion sputtering. Elemental mapping of Li and Li-O showed that surface diffusion of Li had taken place at room temperature, well below the 181°C Li melting temperature. The influence of temperature and surface oxidation on the rate of Li spreading on stainless steel will be reported. Support was provided through DOE Contract Number DE-AC02-09CH11466.

  1. Graphene Nanoplatelets Based Protective and Functionalizing Coating for Stainless Steel.

    PubMed

    Mondal, Jayanta; Kozlova, Jekaterina; Sammelselg, Väino

    2015-09-01

    Stainless steel is the most widely used alloy for many industrial and everyday applications, and protection of this alloy substrate against corrosion is an important industrial issue. Here we report a promising application of graphene oxide and graphene nanoplatelets as effective corrosion inhibitors for AISI type 304 stainless steel alloy. The graphene oxide and graphene coatings on the stainless steel substrates were prepared using spin coating techniques. Homogeneous and complete surface coverage by the graphene oxide and graphene nanoplatelets were observed with a high-resolution scanning electron microscope. The corrosion inhibition ability of these materials was investigated through measurement of open circuit potential and followed by potentiodymamic polarization analysis in aqueous sodium chloride solution before and after a month of immersion. Analyzed result exhibits effective corrosion inhibition for both substrates coated with graphene oxide or graphene nanoplatelets by increasing corrosion potential, pitting potential and decreasing passive current density. The corrosion inhibition ability of the coated substrates has not changed even after the long-term immersion. The result showed both graphene materials can be used as an effective corrosion inhibitor for the stainless steel substrates, which would certainly increase lifetime the substrate. However, long-term protection ability of the graphene coated susbtsrate showed somewhat better inhibition performance than the ones coated with graphene oxide. PMID:26716239

  2. Reactor Material Program Fracture Toughness of Type 304 Stainless Steel

    SciTech Connect

    Awadalla, N.G.

    2001-03-28

    This report describes the experimental procedure for Type 304 Stainless Steel fracture toughness measurements and the application of results. Typical toughness values are given based on the completed test program for the Reactor Materials Program (RMP). Test specimen size effects and limitations of the applicability in the fracture mechanics methodology are outlined as well as a brief discussion on irradiation effects.

  3. 73. View of line of stainless steel coolant storage tanks ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    73. View of line of stainless steel coolant storage tanks for bi-sodium sulfate/water coolant solution at first floor of transmitter building no. 102. - Clear Air Force Station, Ballistic Missile Early Warning System Site II, One mile west of mile marker 293.5 on Parks Highway, 5 miles southwest of Anderson, Anderson, Denali Borough, AK

  4. Materials data handbook: Stainless steel alloy A-286

    NASA Technical Reports Server (NTRS)

    Muraca, R. F.; Whittick, J. S.

    1972-01-01

    A summary of the materials property information for stainless steel alloy A-286 is presented. The scope of the information includes physical and mechanical properties at cryogenic, ambient, and elevated temperatures. Information on material procurement, metallurgy of the alloy, corrosion, environmental effects, fabrication, and bonding is developed.

  5. Method of forming dynamic membrane on stainless steel support

    NASA Technical Reports Server (NTRS)

    Gaddis, Joseph L. (Inventor); Brandon, Craig A. (Inventor)

    1988-01-01

    A suitable member formed from sintered, powdered, stainless steel is contacted with a nitrate solution of a soluble alkali metal nitrate and a metal such as zirconium in a pH range and for a time sufficient to effect the formation of a membrane of zirconium oxide preferably including an organic polymeric material such as polyacrylic acid.

  6. Electroless nickel plating on stainless steels and aluminum

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

  7. Bactericidal behavior of Cu-containing stainless steel surfaces

    NASA Astrophysics Data System (ADS)

    Zhang, Xiangyu; Huang, Xiaobo; Ma, Yong; Lin, Naiming; Fan, Ailan; Tang, Bin

    2012-10-01

    Stainless steels are one of the most common materials used in health care environments. However, the lack of antibacterial advantage has limited their use in practical application. In this paper, antibacterial stainless steel surfaces with different Cu contents have been prepared by plasma surface alloying technology (PSAT). The steel surface with Cu content 90 wt.% (Cu-SS) exhibits strong bactericidal activity against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus) within 3 h. Although the Cu-containing surface with Cu content 2.5 wt.% (CuNi-SS) can also kill all tested bacteria, this process needs 12 h. SEM observation of the bacterial morphology and an agarose gel electrophoresis were performed to study the antibacterial mechanism of Cu-containing stainless steel surfaces against E. coli. The results indicated that Cu ions are released when the Cu-containing surfaces are in contact with bacterial and disrupt the cell membranes, killing the bacteria. The toxicity of Cu-alloyed surfaces does not cause damage to the bacterial DNA. These results provide a scientific explanation for the antimicrobial applications of Cu-containing stainless steel. The surfaces with different antibacterial abilities could be used as hygienic surfaces in healthcare-associated settings according to the diverse requirement of bactericidal activities.

  8. Failure Assessment Diagram for Brazed 304 Stainless Steel Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yory

    2011-01-01

    Interaction equations were proposed earlier to predict failure in Albemet 162 brazed joints. Present study demonstrates that the same interaction equations can be used for lower bound estimate of the failure criterion in 304 stainless steel joints brazed with silver-based filler metals as well as for construction of the Failure Assessment Diagrams (FAD).

  9. Alternative to Nitric Acid for Passivation of Stainless Steel Alloys

    NASA Technical Reports Server (NTRS)

    Lewis, Pattie L.; Kolody, Mark; Curran, Jerry

    2013-01-01

    Corrosion is an extensive problem that affects the Department of Defense (DoD) and National Aeronautics and Space Administration (NASA). The deleterious effects of corrosion result in steep costs, asset downtime affecting mission readiness, and safety risks to personnel. Consequently, it is vital to reduce corrosion costs and risks in a sustainable manner. The DoD and NASA have numerous structures and equipment that are fabricated from stainless steel. The standard practice for protection of stainless steel is a process called passivation. Typical passivation procedures call for the use of nitric acid; however, there are a number of environmental, worker safety, and operational issues associated with its use. Citric acid offers a variety of benefits including increased safety for personnel, reduced environmental impact, and reduced operational cost. DoD and NASA agreed to collaborate to validate citric acid as an acceptable passivating agent for stainless steel. This paper details our investigation of prior work developing the citric acid passivation process, development of the test plan, optimization of the process for specific stainless steel alloys, ongoing and planned testing to elucidate the process' resistance to corrosion in comparison to nitric acid, and preliminary results.

  10. Effect of ultrafine grain on tensile behaviour and corrosion resistance of the duplex stainless steel.

    PubMed

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Limin, Dong

    2016-05-01

    The ultrafine grained 2205 duplex stainless steel was obtained by cold rolling and annealing. The tensile properties were investigated at room temperature. Comparing with coarse grained stainless steel, ultrafine grained sample showed higher strength and plasticity. In addition, grain size changed deformation orientation. The strain induced α'-martensite was observed in coarse grained 2205 duplex stainless steel with large strain. However, the grain refinement inhibited the transformation of α'-martensite;nevertheless, more deformation twins improved the strength and plasticity of ultrafine grained 2205 duplex stainless steel. In addition, the grain refinement improved corrosion resistance of the 2205 duplex stainless steel in sodium chloride solution. PMID:26952459

  11. Properties of super stainless steels for orthodontic applications.

    PubMed

    Oh, Keun-Taek; Kim, Young-Sik; Park, Yong-Soo; Kim, Kyoung-Nam

    2004-05-15

    Orthodontic stainless-steel appliances are considered to be corrosion resistant, but localized corrosion can occur in the oral cavity. This study was undertaken to evaluate the properties of super stainless steels in orthodontic applications. Accordingly, the metallurgical properties, mechanical properties, corrosion resistance, amount of the released nickel, cytotoxicity, and characteristics of the passive film were investigated. Corrosion resistances of the specimens were high and in the following order: super austenitic stainless steel (SR-50A) > super ferritic stainless steel (SFSS) = super duplex stainless steel (SR-6DX) > 316L SS > super martensitic stainless steel (SR-3Mo) in artificial saliva, 37 degrees C. At 500 mV (SCE), current densities of SR-50A, SFSS, SR-6DX, 316L SS, and SR-3Mo were 5.96 microA/cm(2), 20.3 microA/cm(2), 31.9 microA/cm(2), 805 microA/cm(2), and 5.36 mA/cm(2), respectively. Open circuit potentials of SR-50A, 316L SS, SR-6DX, SR-3Mo, and SFSS were - 0.2, - 0.22, - 0.24, - 0.43, and - 0.46 V (SCE), respectively. SR-50A, SFSS, and SR-6DX released below 3 ng/ml nickel for 8 weeks, and increased a little with immersion time, and 316L SS released about 3.5 ng/ml nickel, but SR-3Mo released a large amount of nickel, which increased with immersion time. The study demonstrated that SR-50A, SR-6DX, and SFSS have high corrosion resistance and mild or no cytotoxicity, due to the passive film enhanced by synergistic effect of Mo + N or by high addition effect of Cr + W. All super stainless steels showed very low cytotoxicity regardless of their nickel contents, although SR-3Mo was found to be relatively cytotoxic. From these studies, these steels are considered suitable for orthodontic applications. PMID:15116408

  12. Corrosion-resistant tube materials for extended life of openings in recovery boilers

    SciTech Connect

    Paul, L.D.; Danielson, M.J.; Harper, S.L. . Research and Development Div.); Barna, J.L. . Fossil Power Div.)

    1993-08-01

    The corrosive conditions causing rapid corrosion of Type 304L stainless steel in tube openings have been duplicated in the laboratory. Alternate materials also have been tested, and some show improved corrosion resistance over Type 304L. Alloy 825 and Alloy 625 composite tubing and Alloy 600 and Alloy 625 weld overlay materials all show promise as a replacement for Type 304L in tube openings. All recovery boilers designed or operated at 8.375 MPa (1,200 psi) and above should consider using these replacement materials for tube openings.

  13. Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

    NASA Astrophysics Data System (ADS)

    Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

    2009-10-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  14. Isothermal Calorimetric Observations of the Affect of Welding on Compatibility of Stainless Steels with High-Test Hydrogen Peroxide Propellant

    NASA Technical Reports Server (NTRS)

    Gostowski, Rudy C.

    2002-01-01

    Compatibility is determined by the surface area, the chemical constituency and the surface finish of a material. In this investigation exposed area is obviously not a factor as the welded samples had a slightly smaller surface than the unwelded, but were more reactive. The chemical makeup of welded CRES 316L and welded CRES 304L have been observed in the literature to change from the parent material as chromium and iron are segregated in zones. In particular, the ratio of chromium to iron in CRES 316L increased from 0.260 to 0.79 in the heat affected zone (HAZ) of the weld and to 1.52 in the weld bead itself. In CRES 304L the ratio of chromium to iron increased from 0.280 to 0.44 in the HAZ and to 0.33 in the weld bead. It is possible that the increased reactivity of the welded samples and of those welded without purge gas is due to this segregation phenomenon. Likewise the reactivity increased in keeping with the greater roughness of the welded and welded without purge gas samples. Therefore enhanced roughness may also be responsible for the increased reactivity.

  15. Low Temperature Surface Carburization of Stainless Steels

    SciTech Connect

    Collins, Sunniva R; Heuer, Arthur H; Sikka, Vinod K

    2007-12-07

    Low-temperature colossal supersaturation (LTCSS) is a novel surface hardening method for carburization of austenitic stainless steels (SS) without the precipitation of carbides. The formation of carbides is kinetically suppressed, enabling extremely high or colossal carbon supersaturation. As a result, surface carbon concentrations in excess of 12 at. % are routinely achieved. This treatment increases the surface hardness by a factor of four to five, improving resistance to wear, corrosion, and fatigue, with significant retained ductility. LTCSS is a diffusional surface hardening process that provides a uniform and conformal hardened gradient surface with no risk of delamination or peeling. The treatment retains the austenitic phase and is completely non-magnetic. In addition, because parts are treated at low temperature, they do not distort or change dimensions. During this treatment, carbon diffusion proceeds into the metal at temperatures that constrain substitutional diffusion or mobility between the metal alloy elements. Though immobilized and unable to assemble to form carbides, chromium and similar alloying elements nonetheless draw enormous amounts of carbon into their interstitial spaces. The carbon in the interstitial spaces of the alloy crystals makes the surface harder than ever achieved before by more conventional heat treating or diffusion process. The carbon solid solution manifests a Vickers hardness often exceeding 1000 HV (equivalent to 70 HRC). This project objective was to extend the LTCSS treatment to other austenitic alloys, and to quantify improvements in fatigue, corrosion, and wear resistance. Highlights from the research include the following: • Extension of the applicability of the LTCSS process to a broad range of austenitic and duplex grades of steels • Demonstration of LTCSS ability for a variety of different component shapes and sizes • Detailed microstructural characterization of LTCSS-treated samples of 316L and other alloys

  16. Accelerated corrosion of stainless steel in thiocyanate-containing solutions

    SciTech Connect

    Pistorius, P Chris; Li, Wen

    2012-09-19

    It is known that reduced sulfur compounds (such as thiocyanate and thiosulfate) can accelerate active corrosion of austenitic stainless steel in acid solutions, but before we started this project the mechanism of acceleration was largely unclear. This work combined electrochemical measurements and analysis using scanning electron microscopy (SEM) and X-ray photo-electron spectroscopy (XPS), which provided a comprehensive understanding of the catalytic effect of reduced sulfur species on the active corrosion of stainless steel. Both the behavior of the pure elements and the steel were studied and the work focused on the interaction between the pure elements of the steel, which is the least understood area. Upon completion of this work, several aspects are now much clearer. The main results from this work can be summarized as follows: The presence of low concentrations (around 0.1 mM) of thiocyanate or tetrathionate in dilute sulfuric acid greatly accelerates the anodic dissolution of chromium and nickel, but has an even stronger effect on stainless steels (iron-chromium-nickel alloys). Electrochemical measurements and surface analyses are in agreement with the suggestion that accelerated dissolution really results from suppressed passivation. Even well below the passivation potential, the electrochemical signature of passivation is evident in the electrode impedance; the electrode impedance shows clearly that this pre-passivation is suppressed in the presence of thiocyanate. For the stainless steels, remarkable changes in the morphology of the corroded metal surface and in the surface concentration of chromium support the suggestion that pre-passivation of stainless steels is suppressed because dissolution of chromium is accelerated. Surface analysis confirmed that adsorbed sulfur / sulfide forms on the metal surfaces upon exposure to solutions containing thiocyanate or thiosulfate. For pure nickel, and steels containing nickel (and residual copper), bulk sulfide

  17. Foamability of stainless steelmaking slags in an EAF

    NASA Astrophysics Data System (ADS)

    Kerr, James John

    Foaming in electric furnace steelmaking is desirable to allow for a longer arc and subsequently higher power operation in order to reduce the tap to tap time and consequently increase productivity. Stainless steelmaking slags do not foam as well as carbon steelmaking slags. To produce foam, the foamability or foam index of a slag and the gas generation rate must be adequate. The possible causes for the poor foamability of stainless steelmaking slags were examined in this research. Specifically the foam index of a simulated stainless steelmaking slag containing chrome oxide was measured and the rate at which carbon reacts with Cr2O3, CrO, and FeO was also measured. The experimental results show that the foam index of stainless steelmaking slags is comparable to carbon steelmaking slags provided that the amount of solid chrome oxide particles or complexes is not excessive. This indicates the low foamability is not due to a poor foam index. Gas is normally generated by cycling carbon into the slag, which produces CO by reducing oxides in the slag. The experimental results demonstrate that the reaction rate of carbon with CrO dissolved in the slag and hence the generation of CO is significantly slower than for the reaction rate of carbon with FeO dissolved in slags. Therefore, the lack of FeO or other reducible oxides in stainless steelmaking slags is a primary reason for the poor foamability. Experimental results indicate that limestone, nickel oxide, calcium nitrate, and waste oxide briquettes generate gas at sufficient rates to induce foaming when added to the stainless steelmaking slag. Heat transfer most likely controls the rate of CO2 generated by limestone and NiO reduction is controlled by mass transfer of NiO to the carbon in the slag. WOBs generate gas very rapidly due to intimate mixing of the carbon and iron oxides at unit activity. Calcium nitrate generates gas by dissociation and heat transfer likely controls the dissociation rate. Simple models are

  18. The effect of dose rate on the response of austenitic stainless steels to neutron radiaiton

    SciTech Connect

    Allen, T. R.; Cole, J I.; Trybus, Carole L.; Porter, D. L.; Tsai, Hanchung; Garner, Francis A.; Kenik, E A.; Yoshitake, T.; Ohta, Joji

    2006-01-01

    Depending on reactor design and component location, austenitic stainless steels may experience significantly different irradiation dose rates in the same reactor. Understanding the effect of dose rate on radiation performance is important to predicting component lifetime. This study examined the effect of dose rate on swelling, grain boundary segregation, and tensile properties in austenitic stainless steels through the examination of components retrieved from the Experimental Breeder Reactor-II (EBR-II) following its shutdown. Annealed 304 stainless steel, stress-relieved 304 stainless steel, 12% cold-worked 316 stainless steel, and 20% cold-worked 316 stainless steel were irradiated over a dose range of 1-56 dpa at temperatures from 371 to 440 C and dose rates from 0.5 to 5.8 ? 10*7 dpa/s. Density and tensile properties were measured for 304 and 316 stainless steel. Changes in grain boundary composition were examined for 304 stainless steel. Swelling appears to increase at lower dose rates in both 304 and 316 stainless steel, although the effect was not always statistically significant. Grain boundary segregation also appears to increase at lower dose rate in 304 stainless steel. For the range of dose rates examined, no measurable dose rate effect on tensile properties was noted for any of the steels.

  19. Hydrogen transport through stainless steel under plasma irradiation

    NASA Astrophysics Data System (ADS)

    Airapetov, A. A.; Begrambekov, L. B.; Kaplevsky, A. S.; Sadovskiy, Ya A.

    2016-01-01

    The paper presents the results of investigation of gas exchange through stainless steel surface of the plasma chamber under irradiation with hydrogen atoms in oxygen atmosphere or oxygen contaminated hydrogen plasma. Dependence of this process on various irradiation parameters, such as the metal temperature, energy of irradiating ions, gas composition of plasma are studied. It is shown, that desorption from stainless steel is activated with the increase of the plasma chamber walls temperature and energy of irradiating ions. Hydrogen release occurs also under irradiation of the walls by helium and argon plasmas added with oxygen, however the amount of released hydrogen is several times lower than in the case of irradiation with oxygen contaminated deuterium plasma.

  20. Cavitation Erosion of Sensitized UNS S31803 Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mitelea, Ion; Micu, Lavinia Mădălina; Bordeaşu, Ilare; Crăciunescu, Corneliu Marius

    2016-05-01

    During processing or use, duplex steels can be subjected to heating at high temperatures that can affect their behavior. This work aims to correlate the influence of the sensitization treatment on the ultrasonic cavitation erosion behavior of a UNS S31803 (X2CrNiMoN22-5-3) duplex stainless steel. Duplex stainless steels, formed as a result of rapid cooling after solution annealing, are sensitized at temperatures of 475 and 850 °C, respectively, leading to hardening and embrittlement due to the spinodal decomposition of the ferrite and the precipitation of secondary phases. The ultrasonic cavitation erosion experiments showed that the sensitization at 850 °C reduced the mean depth of erosion by about 11% and the mean depth of erosion rate by 28%. By contrast, the sensitization at 475 °C deteriorates the cavitation erosion resistance, increasing the erosion parameters by up to 22%, compared to the solution annealed state.

  1. Failure Assessment of Stainless Steel and Titanium Brazed Joints

    NASA Technical Reports Server (NTRS)

    Flom, Yury A.

    2012-01-01

    Following successful application of Coulomb-Mohr and interaction equations for evaluation of safety margins in Albemet 162 brazed joints, two additional base metal/filler metal systems were investigated. Specimens consisting of stainless steel brazed with silver-base filler metal and titanium brazed with 1100 Al alloy were tested to failure under combined action of tensile, shear, bending and torsion loads. Finite Element Analysis (FEA), hand calculations and digital image comparison (DIC) techniques were used to estimate failure stresses and construct Failure Assessment Diagrams (FAD). This study confirms that interaction equation R(sub sigma) + R(sub tau) = 1, where R(sub sigma) and R(sub t u) are normal and shear stress ratios, can be used as conservative lower bound estimate of the failure criterion in stainless steel and titanium brazed joints.

  2. Cavitation Erosion of Sensitized UNS S31803 Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Mitelea, Ion; Micu, Lavinia Mădălina; Bordeaşu, Ilare; Crăciunescu, Corneliu Marius

    2016-04-01

    During processing or use, duplex steels can be subjected to heating at high temperatures that can affect their behavior. This work aims to correlate the influence of the sensitization treatment on the ultrasonic cavitation erosion behavior of a UNS S31803 (X2CrNiMoN22-5-3) duplex stainless steel. Duplex stainless steels, formed as a result of rapid cooling after solution annealing, are sensitized at temperatures of 475 and 850 °C, respectively, leading to hardening and embrittlement due to the spinodal decomposition of the ferrite and the precipitation of secondary phases. The ultrasonic cavitation erosion experiments showed that the sensitization at 850 °C reduced the mean depth of erosion by about 11% and the mean depth of erosion rate by 28%. By contrast, the sensitization at 475 °C deteriorates the cavitation erosion resistance, increasing the erosion parameters by up to 22%, compared to the solution annealed state.

  3. Inhibition of Sodium Benzoate on Stainless Steel in Tropical Seawater

    SciTech Connect

    Seoh, S. Y.; Senin, H. B.; Nik, W. N. Wan; Amin, M. M.

    2007-05-09

    The inhibition of sodium benzoate for stainless steel controlling corrosion was studied in seawater at room temperature. Three sets of sample have been immersed in seawater containing sodium benzoate with the concentrations of 0.3M, 0.6M and 1.0M respectively. One set of sample has been immersed in seawater without adding any sodium benzoate. It was found that the highest corrosion rate was observed for the stainless steel with no inhibitor was added to the seawater. As the concentration of sodium benzoate being increased, the corrosion rate is decreases. Results show that by the addition of 1.0M of sodium benzoate in seawater samples, it giving {>=} 90% efficiencies.

  4. STAINLESS STEEL INTERACTIONS WITH SALT CONTAINING PLUTONIUM OXIDES

    SciTech Connect

    Nelson, Z.; Chandler, G.; Dunn, K.; Stefek, T.; Summer, M.

    2010-02-01

    Salt containing plutonium oxide materials are treated, packaged and stored within nested, stainless steel containers based on requirements established in the DOE 3013 Standard. The moisture limit for the stored materials is less than 0.5 weight %. Surveillance activities which are conducted to assess the condition of the containers and assure continuing 3013 container integrity include the destructive examination of a select number of containers to determine whether corrosion attack has occurred as a result of stainless steel interactions with salt containing plutonium oxides. To date, some corrosion has been observed on the innermost containers, however, no corrosion has been noted on the outer containers and the integrity of the 3013 container systems is not expected to be compromised over a 50 year storage lifetime.

  5. Tensile properties of the modified 13Cr martensitic stainless steels

    NASA Astrophysics Data System (ADS)

    Mabruri, Efendi; Anwar, Moch. Syaiful; Prifiharni, Siska; Romijarso, Toni B.; Adjiantoro, Bintang

    2016-04-01

    This paper reports the influence of Mo and Ni on the tensile properties of the modified 13Cr martensitic stainless steels in tempered condition. Four steels with different content of Mo and Ni were prepared by induction melting followed by hot forging, quenching and tempering. The experimental results showed that the addition of about 1% and 3% Mo has a beneficial effect to increase both the tensile strength and the elongation of the steels. On the contrary, the addition of about 3% Ni into the martensitic stainless steel results in decreasing of both the tensile strength and the elongation. Among the alloys investigated the 13Cr3Mo type steel exhibited largest tensile strength of 1348 MPa and largest elongation of 12%. The observation on the tensile fractured surfaces by using scanning electron microscope supported these findings.

  6. Milling and Drilling Evaluation of Stainless Steel Powder Metallurgy Alloys

    SciTech Connect

    Lazarus, L.J.

    2001-12-10

    Near-net-shape components can be made with powder metallurgy (PM) processes. Only secondary operations such as milling and drilling are required to complete these components. In the past and currently production components are made from powder metallurgy (PM) stainless steel alloys. process engineers are unfamiliar with the difference in machining properties of wrought versus PM alloys and have had to make parts to develop the machining parameters. Design engineers are not generally aware that some PM alloy variations can be furnished with machining additives that greatly increase tool life. Specimens from a MANTEC PM alloy property study were made available. This study was undertaken to determine the machining properties of a number of stainless steel wrought and PM alloys under the same conditions so that comparisons of their machining properties could be made and relative tool life determined.

  7. Evaluation of the wear properties of high interstitial stainless steels

    SciTech Connect

    Tylczak, J.H.; Rawers, J.C.; Alman, D.E.

    2007-04-01

    Adding carbon to high nitrogen steels increases interstitial concentrations over what can be obtained with nitrogen addition alone. This can results in an increase in hardness, strength, and wear resistance. The alloys produced for this study were all based on commercially available high-nitrogen Fe-18Cr-18Mn stainless steel. This study is the first significant wear study of these new high interstitial nitrogen-carbon stainless steel alloys. Wear tests included: scratch, pin-on-disk abrasion, dry sand/rubber wheel abrasion, impeller impact, and jet erosion. Increasing interstitial concentration increased strength and hardness and improved wear resistance under all test conditions. The results are discussed in terms of overall interstitial alloy concentration.

  8. Technique to eliminate helium induced weld cracking in stainless steels

    SciTech Connect

    Chin-An Wang; Chin, B.A.; Grossbeck, M.L.

    1992-12-31

    Experiments have shown that Type 316 stainless steel is susceptible to heat-affected-zone (HAZ) cracking upon cooling when welded using the gas tungsten arc (GTA) process under lateral constraint. The cracking has been hypothesized to be caused by stress-assisted helium bubble growth and rupture at grain boundaries. This study utilized an experimental welding setup which enabled different compressive stresses to be applied to the plates during welding. Autogenous GTA welds were produced in Type 316 stainless steel doped with 256 appm helium. The application of a compressive stress, 55 Mpa, during welding suppressed the previously observed catastrophic cracking. Detailed examinations conducted after welding showed a dramatic change in helium bubble morphology. Grain boundary bubble growth along directions parallel to the weld was suppressed. Results suggest that stress-modified welding techniques may be used to suppress or eliminate helium-induced cracking during joining of irradiated materials.

  9. Lifetest investigations with stainless steel/water heat pipes

    NASA Astrophysics Data System (ADS)

    Muenzel, W. D.; Kraehling, H.

    Life tests were conducted on water heat pipes, made from four different alloys of stainless steel, at operation temperatures of 120, 160, 220, and 320 C in a reflux boiler mode for more than 20,000 hr. Other parameters varied during the tests included capillary structure, pretreatment and cleaning of the components, additional oxidation of the inner surface, filling procedures, amoung of liquid change, the number of ventings, and the duration of the reaction runs. The best results were obtained with pipes containing stainless steels with molybdenum alloy additions and with carbon contents of greater than 0.03%; with components which formed a protective surface layer; with the use of double-distilled water that had been ultrasonically degassed; with repeated ventings during the initial reaction run of 500 hr minimum duration; and with the addition of gaseous oxygen into the heat pipe during the reaction run with subsequent venting.

  10. New hermetic sealing material for vacuum brazing of stainless steels

    NASA Astrophysics Data System (ADS)

    Hildebrandt, S.; Wiehl, G.; Silze, F.

    2016-03-01

    For vacuum brazing applications such as in vacuum interrupter industry Hermetic Sealing Materials (HSM) with low partial pressure are widely used. AgCu28 dominates the hermetic sealing market, as it has a very good wetting behavior on copper and metallized ceramics. Within recent decades wetting on stainless steel has become more and more important. However, today the silver content of HSMs is more in focus than in the past decades, because it has the biggest impact on the material prices. Umicore Technical Materials has developed a new copper based HSM, CuAg40Ga10. The wettability on stainless steel is significantly improved compared to AgCu28 and the total silver content is reduced by almost 44%. In this article the physical properties of the alloy and its brazed joints will be presented compared to AgCu28.

  11. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect

    lister, tedd e; Mizia, Ronald E

    2007-05-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60°C. The results show low corrosion rates for the test period

  12. Electrochemical Corrosion Testing of Borated Stainless Steel Alloys

    SciTech Connect

    lister, tedd e; Mizia, Ronald E

    2007-09-01

    The Department of Energy Office of Civilian Radioactive Waste Management has specified borated stainless steel manufactured to the requirements of ASTM A 887-89, Grade A, UNS S30464, to be the material used for the fabrication of the fuel basket internals of the preliminary transportation, aging, and disposal canister system preliminary design. The long-term corrosion resistance performance of this class of borated materials must be verified when exposed to expected YMP repository conditions after a waste package breach. Electrochemical corrosion tests were performed on crevice corrosion coupons of Type 304 B4 and Type 304 B5 borated stainless steels exposed to single postulated in-package chemistry at 60°C. The results show low corrosion rates for the test period

  13. Glow discharge cleaning of carbon fiber composite and stainless steel

    NASA Astrophysics Data System (ADS)

    Airapetov, A.; Begrambekov, L.; Brémond, S.; Douai, D.; Kuzmin, A.; Sadovsky, Ya.; Shigin, P.; Vergasov, S.

    2011-08-01

    The paper experimentally investigates and analyses the features and mechanisms of both of oxygen removal by deuterium glow discharge from CFC, pyrolytic graphite and stainless steel subjected to irradiation in oxygen contaminated plasma. It is shown that oxygen implanted in pyrolytic graphite (PG) perpendicular to basal plates is removed after sputtering the layer slightly thicker than oxygen stopping zone (≈2 nm). Fast deuterium ions penetrating into CFC during GDC transfer the trapped oxygen atoms into the bulk. Thus, much thicker surface layer has to be removed (500-1000 nm) for oxygen release. Irradiation of stainless steel in plasma leads to formation of a barrier layer with thickness (2-4 nm) equal, or slightly higher than stopping range of oxygen ions. The layer accumulates the main fraction of implanted oxygen and prevents its penetration into the bulk. After barrier layer sputtering oxygen spreads into the bulk. Parameters and conditions of optimum GDC are discussed.

  14. The technology of chromium oxide passivation on stainless steel surface

    SciTech Connect

    Ohmi, Tadahiro; Ohki, Atsushi; Nakamura, Masakazu; Kawada, Koji; Watanabe, Tsuyoshi; Nakagawa, Yoshinori; Miyoshi, Shinji; Takahashi, Shinji; Chen, M.S.K. . Dept. of Electronics)

    1993-06-01

    A complete chromium oxide (Cr[sub 2]O[sub 3]) passivation technology has been developed for stainless steel surfaces for use in high purity gas-delivery systems and process chambers. Starting with an electrochemical buffing (ECB) to add to electro-polished (EP) SUS316L stainless steel material, an optimal thermal treatment was found by using a gas mixture of 10% hydrogen, 1--10 ppm oxygen and argon balance gas at 500C for 1 h. Five-day corrosion tests with HCl gas (containing 1.4 ppm moisture) at 5 kg/cm[sup 2] and 100C showed no sign of corrosion on the chromium oxide passivated surface. Chemical stability tests on this surface with silane specialty gas thermal decomposition also showed a remarkable noncatalytic activity compared with conventional surfaces.

  15. Duplex stainless steels for the pulp and paper industry

    SciTech Connect

    Alfonsson, E.; Olsson, J.

    1999-07-01

    The metallurgy and corrosion resistance of duplex stainless steel, particularly with regards to applications in the pulp and paper industry, are described. Practical experiences from pressure vessel installations in cooking plants and bleach plants as well as from non-pressurized items in different parts along the fiber line, are given. The paper also reviews corrosion test results presented previously and compares these with recent test data and the practical experiences. Though most of the installations have been successful, some cases of corrosion attacks on duplex stainless steel have been reported, although these are very limited in number: one digester, one calorifier, two pulp storage towers, and two bleach plant filter washers, of a total of more than 700 identified installations.

  16. Investigation of Laser Peening Effects on Hydrogen Charged Stainless Steels

    SciTech Connect

    Zaleski, Tania M.

    2008-10-30

    Hydrogen-rich environments such as fuel cell reactors can exhibit damage caused by hydrogen permeation in the form of corrosion cracking by lowering tensile strength and decreasing material ductility. Coatings and liners have been investigated, but there were few shot-peening or laser peening studies referenced in the literature with respect to preventing hydrogen embrittlement. The surface compressive residual stress induced by laser peening had shown success in preventing stress corrosion cracking (SCC) for stainless steels in power plants. The question arose if the residual stresses induced by laser peening could delay the effects of hydrogen in a material. This study investigated the effect of laser peening on hydrogen penetration into metal alloys. Three areas were studied: laser peening, hydrogenation, and hydrogen detection. This study demonstrated that laser peening does not reduce the hydrogen permeation into a stainless steel surface nor does it prevent hydrogen embrittlement. The effect of laser peening to reduce hydrogen-assisted fatigue was unclear.

  17. Sensitization and IGSCC susceptibility prediction in stainless steel pipe weldments

    SciTech Connect

    Atteridge, D.G.; Simmons, J.W.; Li, Ming; Bruemmer, S.M.

    1991-11-01

    An analytical model, based on prediction of chromium depletion, has been developed for predicting thermomechanical effects on austenitic stainless steel intergranular stress corrosion cracking (IGSCC) susceptibility. Model development and validation is based on sensitization development analysis of over 30 Type 316 and 304 stainless steel heats. The data base included analysis of deformation effects on resultant sensitization development. Continuous Cooling sensitization behavior is examined and modelled with and without strain. Gas tungsten are (GTA) girth pipe weldments are also characterized by experimental measurements of heat affected zone (HAZ) temperatures, strains and sensitization during/after each pass; pass by pass thermal histories are also predicted. The model is then used to assess pipe chemistry changes on IGSCC resistance.

  18. Emissivity of sodium wetted and oxidized Type 304 stainless steel

    SciTech Connect

    Haines, N.L.; Craig, R.E.; Forsyth, D.R.; Novendstern, E.H.

    1980-01-01

    The emissivity of sodium wetted and oxidized Type 304 stainless steel was determined to provide data for calculating the heat flow through Liquid Metal Fast Breeder Reactor (LMFBR) reflector plates, located above the sodium pool, to the reactor closure head. An emissivity experiment using a Type 304 stainless steel specimen was performed in an inerted glovebox. Relatively high oxygen concentrations of 10,000 and 50 vppm were used in the argon/oxygen mixtures to reduce reaction time. Following wetting and oxidation, the specimen was heated to a maximum temperature of 450/sup 0/C and the emissivity of the oxidized coating was calculated. Results indicate that the emissivity of the coating ranged from 0.55 to 0.92.

  19. Long-Term Underground Corrosion of Stainless Steels

    SciTech Connect

    M. K. Adler Flitton; T. S. Yoder

    2007-03-01

    In 1970, the National Institute of Standards and Technology (NIST) implemented the most ambitious and comprehensive long-term corrosion behavior test to date for stainless steels in soil environments. Over thirty years later, one of the six test sites was targeted to research subsurface contamination and transport processes in the vadose and saturated zones. This research directly applies to environmental management operational corrosion issues and long term stewardship scientific needs for understanding the behavior of waste forms and their near-field contaminant transport of chemical and radiological contaminants at nuclear disposal sites. This paper briefly describes the ongoing research and the corrosion analysis results of the stainless steel plate specimens recovered from the partial recovery of the first test site.

  20. Achievement of a superpolish on bare stainless steel

    SciTech Connect

    Howells, M.R.; Casstevens, J.

    1997-08-01

    We report the achievement of a superpolished surface, suitable for x-ray reflection, on bare stainless steel. The rms roughness obtained on various samples varied from 2.2 to 4.2 {angstrom}, as measured by an optical profiler with a bandwidth 0.29-100 mm{sup -1}. The type 17-4 PH precipitation-hardening stainless steel used to make the mirrors is also capable of ultrastability and has good manufactureability. This combination of properties makes it an excellent candidate material for mirror substrates. We describe the successful utilization of this type of steel in making elliptical-cylinder mirrors for a soft-x-ray microprobe system at the Advanced Light Source, and discuss possible for its unusual stability and polishability.

  1. Ion beam nitriding of single and polycrystalline austenitic stainless steel

    SciTech Connect

    Abrasonis, G.; Riviere, J.P.; Templier, C.; Declemy, A.; Pranevicius, L.; Milhet, X.

    2005-04-15

    Polycrystalline and single crystalline [orientations (001) and (011)] AISI 316L austenitic stainless steel was implanted at 400 deg. C with 1.2 keV nitrogen ions using a high current density of 0.5 mA cm{sup -2}. The nitrogen distribution profiles were determined using nuclear reaction analysis (NRA). The structure of nitrided polycrystalline stainless steel samples was analyzed using glancing incidence and symmetric x-ray diffraction (XRD) while the structure of the nitrided single crystalline stainless steel samples was analyzed using x-ray diffraction mapping of the reciprocal space. For identical treatment conditions, it is observed that the nitrogen penetration depth is larger for the polycrystalline samples than for the single crystalline ones. The nitrogen penetration depth depends on the orientation, the <001> being more preferential for nitrogen diffusion than <011>. In both type of samples, XRD analysis shows the presence of the phase usually called 'expanded' austenite or {gamma}{sub N} phase. The lattice expansion depends on the crystallographic plane family, the (001) planes showing an anomalously large expansion. The reciprocal lattice maps of the nitrided single crystalline stainless steel demonstrate that during nitriding lattice rotation takes place simultaneously with lattice expansion. The analysis of the results based on the presence of stacking faults, residual compressive stress induced by the lattice expansion, and nitrogen concentration gradient indicates that the average lattice parameter increases with the nitrided layer depth. A possible explanation of the anomalous expansion of the (001) planes is presented, which is based on the combination of faster nitriding rate in the (001) oriented grains and the role of stacking faults and compressive stress.

  2. Manganese-stabilized austenitic stainless steels for fusion applications

    DOEpatents

    Klueh, Ronald L.; Maziasz, Philip J.

    1990-01-01

    An austenitic stainless steel that is comprised of Fe, Cr, Mn, C but no Ni or Nb and minimum N. To enhance strength and fabricability minor alloying additions of Ti, W, V, B and P are made. The resulting alloy is one that can be used in fusion reactor environments because the half-lives of the elements are sufficiently short to allow for handling and disposal.

  3. Manganese-stabilized austenitic stainless steels for fusion applications

    DOEpatents

    Klueh, Ronald L.; Maziasz, Philip J.

    1990-08-07

    An austenitic stainless steel that is comprised of Fe, Cr, Mn, C but no Ni or Nb and minimum N. To enhance strength and fabricability minor alloying additions of Ti, W, V, B and P are made. The resulting alloy is one that can be used in fusion reactor environments because the half-lives of the elements are sufficiently short to allow for handling and disposal.

  4. Corrosion Testing of Stainless Steel Fuel Cell Hardware

    SciTech Connect

    Wilson, M.S.; Zawodzinski, C.; Gottesfeld, S.

    1998-11-01

    Metal hardware is gaining increasing interest in polymer electrolyte fuel cell (PEFC) development as a possible alternative to machined graphite hardware because of its potential for low-cost manufacturing combined with its intrinsic high conductivity, minimal permeability and advantageous mechanical properties. A major barrier to more widespread use of metal hardware has been the susceptibility of various metals to corrosion. Few pure metals can withstand the relatively aggressive environment of a fuel cell and thus the choices for hardware are quite limited. Precious metals such as platinum or gold are prohibitively expensive and so tend to be utilized as coatings on inexpensive substrates such as aluminum or stainless steel. The main challenge with coatings has been to achieve pin-hole free surfaces that will remain so after years of use. Titanium has been used to some extent and though it is very corrosion-resistant, it is also relatively expensive and often still requires some manner of surface coating to prevent the formation of a poorly conducting oxide layer. In contrast, metal alloys may hold promise as potentially low-cost, corrosion-resistant materials for bipolar plates. The dozens of commercially available stainless steel and nickel based alloys have been specifically formulated to offer a particular advantage depending upon their application. In the case of austenitic stainless steels, for example, 316 SS contains molybdenum and a higher chromium content than its more common counterpart, 304 SS, that makes it more noble and increases its corrosion resistance. Likewise, 316L SS contains less carbon than 316 SS to make it easier to weld. A number of promising corrosion-resistant, highly noble alloys such as Hastelloy{trademark} or Duplex{trademark} (a stainless steel developed for seawater service) are available commercially, but are expensive and difficult to obtain in various forms (i.e. wire screen, foil, etc.) or in small amounts for R and D

  5. Using stainless steels as long-lasting rebar material

    SciTech Connect

    Smith, F.N.; Tullmin, M.

    1999-05-01

    Corrosion of carbon steel (CS) reinforcing bars (rebars) is a major cause of damage and failure in reinforced concrete structures. A more corrosion resistant rebar material is needed to replace CS in the critical parts of these structures. Stainless steels (SS) have shown considerable promise in terms of the corrosion resistance and mechanical properties required to fulfill this role. Although SS rebars are more expensive, their use can be justified on a life-cycle cost basis.

  6. Superhard Nanocrystalline Homometallic Stainless Steel on Steel for Seamless Coatings

    NASA Technical Reports Server (NTRS)

    Tobin, Eric J.; Hafley, R. (Technical Monitor)

    2002-01-01

    The objective of this work is to deposit nanocrystalline stainless steel onto steel substrates (homometallic) for enhanced wear and corrosion resistance. Homometallic coatings provide superior adhesion, and it has been shown that ultrafine-grained materials exhibit the increased hardness and decreased permeability desired for protective coatings. Nanocrystals will be produced by controlling nucleation and growth and use of an ion beam during deposition by e-beam evaporation or sputtering. Phase I is depositing 31 6L nanocrystalline stainless steel onto 31 6L stainless steel substrates. These coatings exhibit hardnesses comparable to those normally obtained for ceramic coatings such ZrO2, and possess the superior adhesion of seamless, homometallic coatings. Hardening the surface with a similar material also enhances adhesion, by avoiding problems associated with thermal and lattice mismatch. So far we have deposited nanocrystalline homometallic 316L stainless steel coatings by varying the ions and the current density of the ion beams. For all deposition conditions we have produced smooth, uniform, superhard coatings. All coatings exhibit hardness of at least 200% harder than that of bulk materials. Our measurements indicate that there is a direct relationship between nanohardness and the current density of the ion beam. Stress measurements indicate that stress in the films is increasingly proportional to current density of the ion beam. TEM, XPS, and XRD results indicate that the coated layers consist of FCC structure nanocrystallites with a dimension of about 10 to 20 nm. The Ni and Mo concentration of these coating are lower than those of bulk 316L but the concentration of Cr is higher.

  7. 37. REDUCTION PLANT DRYER Stainless steel screen cylinder, encased ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    37. REDUCTION PLANT - DRYER Stainless steel screen cylinder, encased within an outer steel shell (top half missing). As fish were tumbled by the rotating screen, they were cooked and dried by live steam piped into the dryer through overhead pipes. The dryer is mounted on a slight angle, aiding the process by moving the drying fish towards the exhaust end of the dryer. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  8. Mechanical properties of low-nickel stainless steel

    NASA Technical Reports Server (NTRS)

    Montano, J. W.

    1978-01-01

    Demand for improved corrosion-resistant steels, coupled with increased emphasis on conserving strategic metals, has led to development of family of stainless steels in which manganese and nitrogen are substituted for portion of usual nickel content. Advantages are approximately-doubled yield strength in annealed condition, better resistance to stress-corrosion cracking, retention of low magnetic permeability even after severe cold working, excellent strength and ductility at cryogenic temperatures, superior resistance to wear and galling, and excellent high-temperature properties.

  9. Growth and adherence on stainless steel by Enterococcus faecium cells.

    PubMed

    Andrade, N J; Ajao, D B; Zottola, E A

    1998-11-01

    Enterococcus faecium isolated from Brazilian raw milk was used in this study. For growth studies, E. faecium was inoculated into 10% RSM (reconstituted skim milk) and MRS both, incubated at 6.5 and 9 degrees C for 10 days and at 30, 42, and 45 degrees C for 48 h. Cells were enumerated after spread-plating onto MRS agar and incubating at 30 degrees C for 48 h. The ability of E. faecium cells to adhere to stainless-steel chips (6 by 6 by 1 mm, AISI 304, finish #4) was investigated. MRS broth containing stainless steel chips was inoculated to an initial concentration of 10(3) or 10(6) CFU/ml of E. faecium. Adherent cells were stained with acridine orange and enumerated by epifluorescence microscopy. E. faecium grew between 6.5 and 42 degrees C in MRS and between 9 and 40 degrees C in RSM. In MRS broth with 10(6) or 10(3) CFU/ml, the g (generation time) values were 0.62 and 0.42 h and R (growth rate) values were 1.6 and 2.4 h-1. Values of R = 2.3 h-1 and g = 0.43 h were determined for E. faecium growing in RSM with 10(3) CFU/ml. In MRS broth, for samples with a starting concentration of 10(6) cells per ml, adherence to stainless-steel chips was first observed at 2 h. However, adherence was first observed at 4 h in samples with an initial concentration of 10(3) cells per ml. After 10 h of exposure the number of adherent cells was similar for all samples regardless of initial inoculum. These results indicate that E. faecium readily adheres to stainless steel. It also underscores the need to control E. faecium by using appropriate low storage temperatures and adequate sanitizing practices in the dairy industry. PMID:9829184

  10. Market Opportunities for Austenitic Stainless Steels in SO2 Scrubbers

    NASA Astrophysics Data System (ADS)

    Michels, Harold T.

    1980-10-01

    Recent U.S. federal legislation has created new opportunities for SO2 scrubbers because all coals, even low-sulfur western coals, will probably require scrubbing to remove SO2 from gaseous combustion products. Scrubbing, the chemical absorption of SO2 by vigorous contact with a slurry—usually lime or limestone—creates an aggressive acid-chloride solution. This presents a promising market for pitting-resistant austenitic stainless steels, but there is active competition from rubber and fiberglass-lined carbon steel. Since the latter are favored on a first-cost basis, stainless steels must be justified on a cost/performance or life-cost basis. Nickel-containing austenitic alloys are favored because of superior field fabricability. Ferritic stainless steels have little utility in this application because of limitations in weldability and resulting poor corrosion resistance. Inco corrosion test spools indicate that molybdenum-containing austenitic alloys are needed. The leanest alloys for this application are 316L and 317L. Low-carbon grades of stainless steel are specified to minimize corrosion in the vicinity of welds. More highly alloyed materials may be required in critical areas. At present, 16,000 MW of scrubber capacity is operational and 17,000 MW is under construction. Another 29,000 MW is planned, bringing the total to 62,000 MW. Some 160,000 MW of scrubber capacity is expected to be placed in service over the next 10 years. This could translate into a total potential market of 80,000 tons of alloy plate for new power industry construction in the next decade. Retrofitting of existing power plants plus scrubbers for other applications such as inert gas generators for oil tankers, smelters, municipal incinerators, coke ovens, the pulp and paper industry, sulfuric acid plants, and fluoride control in phosphoric acid plants will add to this large market.

  11. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1983-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  12. Method of polishing nickel-base alloys and stainless steels

    DOEpatents

    Steeves, Arthur F.; Buono, Donald P.

    1981-01-01

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels. The chemical attack polish comprises Fe(NO.sub.3).sub.3, concentrated CH.sub.3 COOH, concentrated H.sub.2 SO.sub.4 and H.sub.2 O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  13. Fatigue crack propagation behavior of stainless steel welds

    NASA Astrophysics Data System (ADS)

    Kusko, Chad S.

    The fatigue crack propagation behavior of austenitic and duplex stainless steel base and weld metals has been investigated using various fatigue crack growth test procedures, ferrite measurement techniques, light optical microscopy, stereomicroscopy, scanning electron microscopy, and optical profilometry. The compliance offset method has been incorporated to measure crack closure during testing in order to determine a stress ratio at which such closure is overcome. Based on this method, an empirically determined stress ratio of 0.60 has been shown to be very successful in overcoming crack closure for all da/dN for gas metal arc and laser welds. This empirically-determined stress ratio of 0.60 has been applied to testing of stainless steel base metal and weld metal to understand the influence of microstructure. Regarding the base metal investigation, for 316L and AL6XN base metals, grain size and grain plus twin size have been shown to influence resulting crack growth behavior. The cyclic plastic zone size model has been applied to accurately model crack growth behavior for austenitic stainless steels when the average grain plus twin size is considered. Additionally, the effect of the tortuous crack paths observed for the larger grain size base metals can be explained by a literature model for crack deflection. Constant Delta K testing has been used to characterize the crack growth behavior across various regions of the gas metal arc and laser welds at the empirically determined stress ratio of 0.60. Despite an extensive range of stainless steel weld metal FN and delta-ferrite morphologies, neither delta-ferrite morphology significantly influence the room temperature crack growth behavior. However, variations in weld metal da/dN can be explained by local surface roughness resulting from large columnar grains and tortuous crack paths in the weld metal.

  14. Attack polish for nickel-base alloys and stainless steels

    DOEpatents

    Not Available

    1980-05-28

    A chemical attack polish and polishing procedure for use on metal surfaces such as nickel base alloys and stainless steels is described. The chemical attack polich comprises FeNO/sub 3/, concentrated CH/sub 3/COOH, concentrated H/sub 2/SO/sub 4/ and H/sub 2/O. The polishing procedure includes saturating a polishing cloth with the chemical attack polish and submicron abrasive particles and buffing the metal surface.

  15. Recrystallization and Grain Growth of 316L Stainless Steel Wires

    NASA Astrophysics Data System (ADS)

    Zhao, Xiuyun; Liu, Yong; Wang, Yan; Feng, Ping; Tang, Huiping

    2014-07-01

    Recrystallization and grain growth behaviors of 316L stainless steel wires with a diameter of 12 µm were investigated by optical microscopy, scanning electron microscopy, transmission electron microscopy (TEM), and X-ray diffraction techniques. Heavily cold-drawn wires were isothermally held at temperatures from 1073 K to 1223 K (800 °C to 950 °C) for various holding times. Optical microscopy and TEM observations showed that recrystallization grains have irregular shape and that twins exist. The texture formed during drawing and annealing processes of the wires, as measured by X-ray methods, showed a fiber texture approximated by a <111> and a <100> component. The value of the grain growth exponent n was calculated, and the kinetic rates were plotted using the Arrhenius equation. Results show that the activation energy of the grain growth for 316L stainless steel wire was determined to be 407 kJ/mol, which was much higher than that of the bulk 316L stainless steel. The small wire diameter and the existence of texture played important roles in the increase of the activation energy for grain growth of the wire.

  16. Mechanical Properties of Austenitic Stainless Steel Made by Additive Manufacturing.

    PubMed

    Luecke, William E; Slotwinski, John A

    2014-01-01

    Using uniaxial tensile and hardness testing, we evaluated the variability and anisotropy of the mechanical properties of an austenitic stainless steel, UNS S17400, manufactured by an additive process, selective laser melting. Like wrought materials, the mechanical properties depend on the orientation introduced by the processing. The recommended stress-relief heat treatment increases the tensile strength, reduces the yield strength, and decreases the extent of the discontinuous yielding. The mechanical properties, assessed by hardness, are very uniform across the build plate, but the stress-relief heat treatment introduced a small non-uniformity that had no correlation to position on the build plate. Analysis of the mechanical property behavior resulted in four conclusions. (1) The within-build and build-to-build tensile properties of the UNS S17400 stainless steel are less repeatable than mature engineering structural alloys, but similar to other structural alloys made by additive manufacturing. (2) The anisotropy of the mechanical properties of the UNS S17400 material of this study is larger than that of mature structural alloys, but is similar to other structural alloys made by additive manufacturing. (3) The tensile mechanical properties of the UNS S17400 material fabricated by selective laser melting are very different from those of wrought, heat-treated 17-4PH stainless steel. (4) The large discontinuous yielding strain in all tests resulted from the formation and propagation of Lüders bands. PMID:26601037

  17. Surface interactions of cesium and boric acid with stainless steel

    SciTech Connect

    Grossman-Canfield, N.

    1995-08-01

    In this report, the effects of cesium hydroxide and boric acid on oxidized stainless steel surfaces at high temperatures and near one atmosphere of pressure are investigated. This is the first experimental investigation of this chemical system. The experimental investigations were performed using a mass spectrometer and a mass electrobalance. Surfaces from the different experiments were examined using a scanning electron microscope to identify the presence of deposited species, and electron spectroscopy for chemical analysis to identify the species deposited on the surface. A better understanding of the equilibrium thermodynamics, the kinetics of the steam-accelerated volatilizations, and the release kinetics are gained by these experiments. The release rate is characterized by bulk vaporization/gas-phase mass transfer data. The analysis couples vaporization, deposition, and desorption of the compounds formed by cesium hydroxide and boric acid under conditions similar to what is expected during certain nuclear reactor accidents. This study shows that cesium deposits on an oxidized stainless steel surface at temperatures between 1000 and 1200 Kelvin. Cesium also deposits on stainless steel surfaces coated with boric oxide in the same temperature ranges. The mechanism for cesium deposition onto the oxide layer was found to involve the chemical reaction between cesium and chromate. Some revaporization in the cesium hydroxide-boric acid system was observed. It has been found that under the conditions given, boric acid will react with cesium hydroxide to form cesium metaborate. A model is proposed for this chemical reaction.

  18. Thermal Aging Phenomena in Cast Duplex Stainless Steels

    NASA Astrophysics Data System (ADS)

    Byun, T. S.; Yang, Y.; Overman, N. R.; Busby, J. T.

    2016-02-01

    Cast stainless steels (CASSs) have been extensively used for the large components of light water reactor (LWR) power plants such as primary coolant piping and pump casing. The thermal embrittlement of CASS components is one of the most serious concerns related to the extended-term operation of nuclear power plants. Many past researches have concluded that the formation of Cr-rich α'-phase by Spinodal decomposition of δ-ferrite phase is the primary mechanism for the thermal embrittlement. Cracking mechanism in the thermally-embrittled duplex stainless steels consists of the formation of cleavage at ferrite and its propagation via separation of ferrite-austenite interphase. This article intends to provide an introductory overview on the thermal aging phenomena in LWR-relevant conditions. Firstly, the thermal aging effect on toughness is discussed in terms of the cause of embrittlement and influential parameters. An approximate analysis of thermal reaction using Arrhenius equation was carried out to scope the aging temperatures for the accelerated aging experiments to simulate the 60 and 80 years of services. Further, an equilibrium precipitation calculation was performed for model CASS alloys using the CALPHAD program, and the results are used to describe the precipitation behaviors in duplex stainless steels. These results are also to be used to guide an on-going research aiming to provide knowledge-based conclusive prediction for the integrity of the CASS components of LWR power plants during the service life extended up to and beyond 60 years.

  19. Iodine susceptibility of pseudomonads grown attached to stainless steel surfaces

    NASA Technical Reports Server (NTRS)

    Pyle, B. H.; McFeters, G. A.

    1990-01-01

    Pseudomonads were adapted to grow in phosphate-buffered water and on stainless steel surfaces to study the iodine sensitivity of attached and planktonic cells. Cultures adapted to low nutrient growth were incubated at room temperature in a circulating reactor system with stainless steel coupons to allow biofilm formation on the metal surfaces. In some experiments, the reactor was partially emptied and refilled with buffer at each sampling time to simulate a "fill-and-draw" water system. Biofilms of attached bacteria, resuspended biofilm bacteria, and reactor suspension, were exposed to 1 mg l-1 iodine for 2 min. Attached bacterial populations which established on coupons within 3 to 5 days displayed a significant increase in resistance to iodine. Increased resistance was also observed for resuspended cells from the biofilm and planktonic bacteria in the system suspension. Generally, intact biofilms and resuspended biofilm cells were most resistant, followed by planktonic bacteria and phosphate buffer cultures. Thus, biofilm formation on stainless steel surfaces within water systems can result in significantly increased disinfection resistance of commonly-occurring water-borne bacteria that may enhance their ability to colonise water treatment and distribution systems.

  20. Stress corrosion cracking evaluation of martensitic precipitation hardening stainless steels

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Nelson, E. E.

    1980-01-01

    The resistance of the martensitic precipitation hardening stainless steels PH13-8Mo, 15-5PH, and 17-4PH to stress corrosion cracking was investigated. Round tensile and c-ring type specimens taken from several heats of the three alloys were stressed up to 100 percent of their yield strengths and exposed to alternate immersion in salt water, to salt spray, and to a seacoast environment. The results indicate that 15-5PH is highly resistant to stress corrosion cracking in conditions H1000 and H1050 and is moderately resistant in condition H900. The stress corrosion cracking resistance of PH13-8Mo and 17-4PH stainless steels in conditions H1000 and H1050 was sensitive to mill heats and ranged from low to high among the several heats included in the tests. Based on a comparison with data from seacoast environmental tests, it is apparent that alternate immersion in 3.5 percent salt water is not a suitable medium for accelerated stress corrosion testing of these pH stainless steels.

  1. Mechanical Properties of Austenitic Stainless Steel Made by Additive Manufacturing

    PubMed Central

    Luecke, William E; Slotwinski, John A

    2014-01-01

    Using uniaxial tensile and hardness testing, we evaluated the variability and anisotropy of the mechanical properties of an austenitic stainless steel, UNS S17400, manufactured by an additive process, selective laser melting. Like wrought materials, the mechanical properties depend on the orientation introduced by the processing. The recommended stress-relief heat treatment increases the tensile strength, reduces the yield strength, and decreases the extent of the discontinuous yielding. The mechanical properties, assessed by hardness, are very uniform across the build plate, but the stress-relief heat treatment introduced a small non-uniformity that had no correlation to position on the build plate. Analysis of the mechanical property behavior resulted in four conclusions. (1) The within-build and build-to-build tensile properties of the UNS S17400 stainless steel are less repeatable than mature engineering structural alloys, but similar to other structural alloys made by additive manufacturing. (2) The anisotropy of the mechanical properties of the UNS S17400 material of this study is larger than that of mature structural alloys, but is similar to other structural alloys made by additive manufacturing. (3) The tensile mechanical properties of the UNS S17400 material fabricated by selective laser melting are very different from those of wrought, heat-treated 17-4PH stainless steel. (4) The large discontinuous yielding strain in all tests resulted from the formation and propagation of Lüders bands. PMID:26601037

  2. Reducing tool wear when machining austenitic stainless steels

    SciTech Connect

    Magee, J.H.; Kosa, T.

    1998-07-01

    Austenitic stainless steels are considered more difficult to machine than carbon steels due to their high work hardening rate, large spread between yield and ultimate tensile strength, high toughness and ductility, and low thermal conductivity. These characteristics can result in a built-up edge or excessive tool wear during machining, especially when the cutting speed is too high. The practical solution is to lower the cutting speed until tool life reaches an acceptable level. However, lower machining speed negatively impacts productivity. Thus, in order to overcome tool wear at relatively high machining speeds for these alloys, on-going research is being performed to improve cutting fluids, develop more wear-resistant tools, and to modify stainless steels to make them less likely to cause tool wear. This paper discusses compositional modifications to the two most commonly machined austenitic stainless steels (Type 303 and 304) which reduced their susceptibility to tool wear, and allowed these grades to be machined at higher cutting speeds.

  3. Thermo-mechanical behavior of stainless steel knitted structures

    NASA Astrophysics Data System (ADS)

    Hamdani, Syed Talha Ali; Fernando, Anura; Maqsood, Muhammad

    2015-11-01

    Heating fabric is an advanced textile material that is extensively researched by the industrialists and the scientists alike. Ability to create highly flexible and drapeable heating fabrics has many applications in everyday life. This paper presents a study conducted on the comparison of heatability of knitted fabric made of stainless steel yarn. The purpose of the study is to find a suitable material for protective clothing against cold environments. In the current research the ampacity of stainless steel yarn is observed in order to prevent the overheating of the heating fabrics. The behavior of the knitted structure is studied for different levels of supply voltage. Infrared temperature sensing is used to measure the heat generated from the fabrics in order to measure the temperature of the fabrics without physical contact. It is concluded that interlock structure is one of the most suited structures for knitted heating fabrics. As learnt through this research, fabrics made of stainless steel yarn are capable of producing a higher level of heating compared to that of knitted fabric made using silver coated polymeric yarn at the same supply voltage.

  4. Recombination coefficients of O and N radicals on stainless steel

    NASA Astrophysics Data System (ADS)

    Singh, Harmeet; Coburn, J. W.; Graves, David B.

    2000-09-01

    Surface recombination coefficients of O and N radicals in pure O2 and N2 plasmas, respectively, have been estimated on the stainless steel walls of a low-pressure inductively coupled plasma reactor. The recombination coefficients are estimated using a steady state plasma model describing the balance between the volume generation of the radicals from electron-impact dissociation of the parent molecules, and the loss of the radicals due to surface recombination. The model uses radical and parent molecule number densities and the electron energy distribution function (EEDF) as input parameters. We have measured the radical number density using appearance potential mass spectrometry. The parent neutral number density is measured using mass spectrometry. The EEDF is measured using a Langmuir probe. The recombination coefficient of O radicals on stainless steel walls at approximately 330 K is estimated to be 0.17±0.02, and agrees well with previous measurements. The recombination coefficient of N radicals is estimated to be 0.07±0.02 on stainless steel at 330 K.

  5. Compatibility Assessment of Advanced Stainless Steels in Sodium

    SciTech Connect

    Pawel, Steven J

    2012-01-01

    Type 316L stainless steel capsules containing commercially pure sodium and miniature tensile specimens of HT-UPS (austenitic, 14Cr-16Ni), NF-616 (ferritic/martensitic, 9Cr-2W-0.5Mo), or 316L (austenitic, 17Cr-10Ni-2Mo) stainless steel were exposed at 600 or 700 C for 100 and 400 h as a screening test for compatibility. Using weight change, tensile testing, and metallographic analysis, HT-UPS and 316L were found to be largely immune to changes resulting from sodium exposure, but NF-616 was found susceptible to substantial decarburization at 700 C. Subsequently, two thermal convection loops (TCLs) constructed of 316L and loaded with commercially pure sodium and miniature tensile specimens of HT-UPS and 316L were operated for 2000 h each one between 500 and 650 C, the other between 565 and 725 C at a flow rate of about 1.5 cm/s. Changes in specimen appearance, weight, and tensile properties were observed to be very minor in all cases, and there was no metallographic evidence of microstructure changes, composition gradients, or mass transfer resulting from prolonged exposure in a TCL. Thus, it appears that HT-UPS and 316L stainless steels are similarly compatible with commercially pure sodium under these exposure conditions.

  6. Corrosion of stainless steel for HLW containers under gamma irradiation

    SciTech Connect

    Osada, K.; Muraoka, S.

    1993-12-31

    The corrosion behavior of type 304 stainless steel was studied under gamma irradiation as part of the evaluation for the long-term durability of high-level radioactive waste (HLW) disposal containers. Gamma rays, generated from fission products in high-level radioactive waste, are considered to change the environment around the canisters and overpacks. The redox potentials for NaCl solutions and corrosion potentials of stainless steel were measured to consider the effects of gamma irradiation, by using an electrochemical method. The pitting potentials of stainless steel for NaCl solutions were also measured to examine the pitting corrosion under gamma irradiation. As a result of this experiment, it is concluded that the oxidizing properties as a result of the formation of H{sub 2}O{sub 2} and H{sub 2} produced by gamma irradiation depended on the concentration of Cl{sup -}, and that the strength of oxidizing properties of 1M (mol{center_dot}dm{sup -3}) NaCl solution was particularly high, and the pitting corrosion as found for 1M NaCl solution under gamma irradiation at the dose rate of 2.6{times}10{sup 2} C/kg{center_dot}h (1.0{times}10{sup 6} R/h) at 60{degrees}C, by using an electrochemical method.

  7. Adsorption of ammonia on treated stainless steel and polymer surfaces

    NASA Astrophysics Data System (ADS)

    Vaittinen, O.; Metsälä, M.; Persijn, S.; Vainio, M.; Halonen, L.

    2014-05-01

    Adsorption of dynamically diluted ammonia at part-per-billion to low part-per-million concentrations in dry nitrogen was studied with treated and non-treated stainless steel and polymer test tubes. The treatments included electropolishing and two types of coatings based on amorphous silicon. Cavity ring-down spectroscopy with an external cavity diode laser operating in the near-infrared wavelength range was used to monitor the adsorption process in real time in continuous-flow conditions to obtain quantitative assessment of the adsorptive properties of the studied surfaces. The investigated polymers were all less adsorptive than any of the treated or non-treated stainless steel surfaces. Some of the commercial coatings reduced the adsorption loss of stainless steel by a factor of ten or more. Polyvinylidene fluoride was found to be superior (less adsorption) to the four other studied polymer coatings. The number of adsorbed ammonia molecules per surface area obtained at different ammonia gas phase concentrations was modeled with Langmuir and Freundlich isotherms. The time behavior of the adsorption-desorption process occurring in the time scale of seconds and minutes was simulated with a simple kinetic model.

  8. Thermal Aging Phenomena in Cast Duplex Stainless Steels

    SciTech Connect

    Byun, T. S.; Yang, Y.; Overman, N. R.; Busby, J. T.

    2015-11-12

    We used cast stainless steels (CASSs)for the large components of light water reactor (LWR) power plants such as primary coolant piping and pump casing. The thermal embrittlement of CASS components is one of the most serious concerns related to the extended-term operation of nuclear power plants. Many past researches have concluded that the formation of Cr-rich alpha-phase by Spinodal decomposition of delta-ferrite phase is the primary mechanism for the thermal embrittlement. Cracking mechanism in the thermally-embrittled duplex stainless steels consists of the formation of cleavage at ferrite and its propagation via separation of ferrite-austenite interphase. This article intends to provide an introductory overview on the thermal aging phenomena in LWR-relevant conditions. Firstly, the thermal aging effect on toughness is discussed in terms of the cause of embrittlement and influential parameters. Moreover, an approximate analysis of thermal reaction using Arrhenius equation was carried out to scope the aging temperatures for the accelerated aging experiments to simulate the 60 and 80 years of services. Further, an equilibrium precipitation calculation was performed for model CASS alloys using the CALPHAD program, and the results are used to describe the precipitation behaviors in duplex stainless steels. Our results are also to be used to guide an on-going research aiming to provide knowledge-based conclusive prediction for the integrity of the CASS components of LWR power plants during the service life extended up to and beyond 60 years.

  9. Ultrasonic characterization of centrifugally cast stainless steel: Topical report

    SciTech Connect

    Jeong, P.

    1987-06-01

    Ultrasonic wave propagation in centrifugally cast stainless steel (CCSS) was investigated. The difficulties of inspecting CCSS material stem from elastic anisotropy that hampers defect location and severe attenuation caused by coarse grains within the structure that makes defect detection difficult. During this investigation, grain effects on ultrasonic wave propagation were investigated, techniques for identifying different grain structures were developed, and compensation methods for grain effects were addressed. Each step is explained analytically based on relevant theory and proven experimentally. Experiments were conducted on specially designed test specimens: angled blocks, polygonal blocks, wedge blocks, and calibration blocks. Wave parameters such as phase velocity, skew angle, energy velocity, attenuation, beam width, amplitude variation patterns, and frequency dependence on grain structures were all measured with these specimens. CCSS grain structures investigated were equiaxed-fine grains, columnar-dendritic grains, and coarse grains. For comparison purposes, additional types of material such as static-cast stainless steel, forged stainless steel, and carbon steel materials were also investigated. Longitudinal wave, horizontally and vertically polarized shear wave modes were all considered in experiments. The use of an automated ultrasonic system was also demonstrated for grain structure identification.

  10. Evaluation of manual ultrasonic inspection of cast stainless steel piping

    SciTech Connect

    Taylor, T.T.

    1984-05-01

    Two studies have attempted to determine the degree of inspectability of centrifugally cast stainless steel (CCSS) pipe. In one study, Westinghouse examined the reliability of ultrasonic test methods in the detection of mechanical fatigue cracks. The second study was an NRC-sponsored Pipe Inspection Round Robin (PIRR) test conducted at Pacific Northwest Laboratory (PNL). The Westinghouse study reported that 80% detection was achieved for mechanical fatigue cracks having 20% throughwall depth. The PNL study reported that less than 30% detection was achieved for thermal fatigue cracks ranging from 5% to 50% through-wall. A cooperative program between PNL and Westinghouse was conducted to resolve the differences between the two studies. The program was designed as a limited round robin. Detection experiments were performed on samples from both the PNL and Westinghouse studies. The data reported here indicate that flaw type (thermal fatigue versus mechanical fatigue) was a significant factor in detection. Mechanical fatigue cracks were more easily detected than thermal fatigue cracks. The data conclusively show that manual ultrasonic inspection cannot size flaws in cast stainless steel material. The study recommends that ultrasonic inspection of cast stainless steel pipe be continued because cracks caused by some failure mechanisms (i.e., mechanical fatigue cracks) have proven to be detectable.

  11. Mechanical Behavior and Fractography of 304 Stainless Steel with High Hydrogen Concentration

    SciTech Connect

    Au, M.

    2003-02-05

    Hydrogen embrittlement of 304 stainless steel with different hydrogen concentrations has been investigated. An electrochemical technique was used to effectively charge the high level of hydrogen into 304 stainless steel in a short period of time. At 25 ppm of hydrogen, 304 stainless steel loses 10 percent of its original mechanical strength and 20 percent plasticity. Although the ductile feature dominates the fractography, the brittle crown area near the outer surface shows the intergranular rupture effected by hydrogen. At 60 ppm of hydrogen, 304 stainless steel loses 23 percent of its strength and 38 percent plasticity, where the brittle mode dominates the fracture of the materials. Experimental results show that hydrogen damage to the performance of 304 stainless steel is significant even at very low levels. The fractograph analysis indicates the high penetration ability of hydrogen in 304 stainless steel. This work also demonstrates the advantages of the electrochemical charging technique in the study of hydrogen embrittlement.

  12. Stainless steels with improved strength for service at 760 C and above

    SciTech Connect

    Swindeman, R.W.

    1998-03-01

    An evaluation was undertaken of modified 25Cr-20Ni stainless steels and a modified 20Cr-25Ni-Nb stainless steel for advanced energy applications at 760 C (1,400 F) and higher. It was found that good fabricability, strength, and ductility could be produced in the modified steels. Stress rupture data to beyond 10,000 h showed that the strengths of the modified steels were more than double that for type 310H stainless steel.

  13. Thermal conductivity of commercially available 21-6-9 stainless steel

    SciTech Connect

    Yuecel, A.; Maddocks, J.R.

    1993-08-01

    Thermal conductivity values of 21-6-9 stainless steel over the temperature range of 5 K to 120 K are reported. Thermal conductivity integrals are measured using a steady-state heat flux method. The resulting data are fit with a polynomial and differentiated to obtain the conductivity. The derived conductivity is compared to published data for high-manganese stainless steels and to data for other stainless steels. A discussion of the methodology and its accuracy is included.

  14. Resistance of nitrogen-containing stainless alloys to corrosion in chloride media

    SciTech Connect

    Bandy, R.; van Rooyen, D.

    1982-01-01

    The pitting resistance of a series of experimental stainless steels with varying amounts of nickel, chromium, molybdenum, manganese and nitrogen and a number of commercial stainless steels and nickel based alloys has been studied in highly concentrated chloride media. The results show that nitrogen enhances the pitting resistance of stainless steel and exceptional corrosion resistance is achieved with high levels of nitrogen in combination with suitable amounts of molybdenum and chromium.

  15. Particle Impact Ignition Test Data on a Stainless Steel Hand Valve

    NASA Technical Reports Server (NTRS)

    Peralta, Stephen

    2010-01-01

    This slide presentation reviews the particle impact ignition test of a stainless steel hand valve. The impact of particles is a real fire hazard with stainless steel hand valves, however 100 mg of particulate can be tolerated. Since it is unlikely that 100 mg of stainless steel contaminant particles can be simultaneously released into this type of valve in the WSTF configuration, this is acceptable and within statistical confidence as demonstrated by testing.

  16. Liquid Metal Corrosion of 316L Stainless Steel, 410 Stainless Steel, and 1015 Carbon Steel in a Molten Zinc Bath

    NASA Astrophysics Data System (ADS)

    Xu, Jing; Bright, Mark A.; Liu, Xingbo; Barbero, Ever

    2007-11-01

    Corrosion tests of 1015 low-carbon steel and two stainless steels (410 and 316L) were conducted in a pure zinc bath (99.98 wt pct Zn) in order to better understand the reaction mechanisms that occur during the degradation of submerged hardware at industrial general (batch) galvanizing operations. Through this testing, it was found that, in general, 316L stainless steel showed the best dissolution resistance among these three alloys, while 1015 carbon steel provided a lower solubility than 410 stainless steel. Investigating the failure mechanisms, both metallurgical composition and lattice structure played important roles in the molten metal corrosion behaviors of these alloys. High contents of nickel combined with the influence of chromium improved the resistance to molten zinc corrosion. Moreover, a face-centered-cubic (fcc) structure was more corrosion resistant than body-centered-cubic (bcc) possibly due to the compactness of the atomic structure. Analogously, the body-centered-tetragonal (bct) martensite lattice structure possessed enhanced susceptibility to zinc corrosion as a result of the greater atomic spacing and high strain energy. Finally, an increased bath temperature played an important role in molten metal corrosion by accelerating the dissolution process and changing the nature of intermetallic layers.

  17. Electrochemical and passivation behavior investigation of ferritic stainless steel in simulated concrete pore media.

    PubMed

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Xiao, Kui; Li, Xiaogang

    2015-12-01

    The applications of stainless steel are one of the most reliable solutions in concrete structures to reduce chloride-induced corrosion problems and increase the structures service life, however, due to high prices of nickel, especially in many civil engineering projects, the austenitic stainless steel is replaced by the ferritic stainless steels. Compared with austenite stainless steel, the ferritic stainless steel is known to be extremely resistant of stress corrosion cracking and other properties. The good corrosion resistance of the stainless steel is due to the formation of passive film. While, there is little literature about the electrochemical and passive behavior of ferritic stainless steel in the concrete environments. So, here, we present the several corrosion testing methods, such as the potentiodynamic measurements, EIS and Mott-Schottky approach, and the surface analysis methods like XPS and AES to display the passivation behavior of 430 ferritic stainless steel in alkaline solution with the presence of chloride ions. These research results illustrated a simple and facile approach for studying the electrochemical and passivation behavior of stainless steel in the concrete pore environments. PMID:26501086

  18. Electrochemical and passivation behavior investigation of ferritic stainless steel in simulated concrete pore media

    PubMed Central

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Xiao, Kui; Li, Xiaogang

    2015-01-01

    The applications of stainless steel are one of the most reliable solutions in concrete structures to reduce chloride-induced corrosion problems and increase the structures service life, however, due to high prices of nickel, especially in many civil engineering projects, the austenitic stainless steel is replaced by the ferritic stainless steels. Compared with austenite stainless steel, the ferritic stainless steel is known to be extremely resistant of stress corrosion cracking and other properties. The good corrosion resistance of the stainless steel is due to the formation of passive film. While, there is little literature about the electrochemical and passive behavior of ferritic stainless steel in the concrete environments. So, here, we present the several corrosion testing methods, such as the potentiodynamic measurements, EIS and Mott–Schottky approach, and the surface analysis methods like XPS and AES to display the passivation behavior of 430 ferritic stainless steel in alkaline solution with the presence of chloride ions. These research results illustrated a simple and facile approach for studying the electrochemical and passivation behavior of stainless steel in the concrete pore environments. PMID:26501086

  19. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    NASA Astrophysics Data System (ADS)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  20. Biomonitoring of genotoxic exposure among stainless steel welders.

    PubMed

    Knudsen, L E; Boisen, T; Christensen, J M; Jelnes, J E; Jensen, G E; Jensen, J C; Lundgren, K; Lundsteen, C; Pedersen, B; Wassermann, K

    1992-05-16

    A biosurvey in the Danish metal industry measured the genotoxic exposure from stainless steel welding. The study comprised measurements of chromosomal aberrations (CA), sister-chromatid exchanges (SCE), unscheduled DNA synthesis (UDS) in peripheral lymphocytes and serum immunoglobulin G. Environmental monitoring of welding fumes and selected metal oxides, biomonitoring of chromium and nickel in serum and urine and mutagenic activity in urine, and evaluation of semen quality were also done. Manual metal arc (MMA) welding and tungsten inert gas (TIG) welding were the dominant welding processes. A higher frequency of chromosomal aberrations, classified as translocations, double minutes, exchanges and rings, was observed in stainless steel welders than in non-welders. SCE was lower in welders working with both MMA and TIG welding than in reference persons. N-Acetoxy-N-acetylaminofluorene (NA-AAF)-induced UDS was lower in 23 never-smoking welders than in 19 unexposed never-smokers. Smoking was a confounding factor resulting in significantly higher CA, SCE, NA-AAF binding to DNA and mutagenic activity in urine. Age was also a confounder: CA, SCE, NA-AAF binding to DNA and UDS increased significantly with age. No significant correlation between SCE and CA or between CA and UDS was found. UDS decreased significantly with increasing lymphocyte count and a higher lymphocyte count was seen in MMA welders than in reference persons and in smokers than in non-smokers. Differences in the composition among lymphocytes in exposed persons compared with non-exposed are suggested. MMA welding gave the highest exposure to chromium, an increased number of chromosomal aberrations and a decrease in SCE when compared with TIG welding. Consequently improvements in the occupational practice of stainless steel welding with MMA is recommended. PMID:1375338

  1. Aging and Embrittlement of High Fluence Stainless Steels

    SciTech Connect

    Was, gary; Jiao, Zhijie; der ven, Anton Van; Bruemmer, Stephen; Edwards, Dan

    2012-12-31

    Irradiation of austenitic stainless steels results in the formation of dislocation loops, stacking fault tetrahedral, Ni-Si clusters and radiation-induced segregation (RIS). Of these features, it is the formation of precipitates which is most likely to impact the mechanical integrity at high dose. Unlike dislocation loops and RIS, precipitates exhibit an incubation period that can extend from 10 to 46 dpa, above which the cluster composition changes and a separate phase, (G-phase) forms. Both neutron and heavy ion irradiation showed that these clusters develop slowly and continue to evolve beyond 100 dpa. Overall, this work shows that the irradiated microstructure features produced by heavy ion irradiation are remarkably comparable in nature to those produced by neutron irradiation at much lower dose rates. The use of a temperature shift to account for the higher damage rate in heavy ion irradiation results in a fairly good match in the dislocation loop microstructure and the precipitate microstructure in austenitic stainless steels. Both irradiations also show segregation of the same elements and in the same directions, but to achieve comparable magnitudes, heavy ion irradiation must be conducted at a much higher temperature than that which produces a match with loops and precipitates. First-principles modeling has confirmed that the formation of Ni-Si precipitates under irradiation is likely caused by supersaturation of solute to defect sinks caused by highly correlated diffusion of Ni and Si. Thus, the formation and evolution of Ni-Si precipitates at high dose in austenitic stainless steels containing Si is inevitable.

  2. Systems design of high-performance stainless steels

    NASA Astrophysics Data System (ADS)

    Campbell, Carelyn Elizabeth

    A systems approach has been applied to the design of high performance stainless steels. Quantitative property objectives were addressed integrating processing/structure/property relations with mechanistic models. Martensitic transformation behavior was described using the Olson-Cohen model for heterogeneous nucleation and the Ghosh-Olson solid-solution strengthening model for interfacial mobility, and incorporating an improved description of Fe-Co-Cr thermodynamic interaction. Coherent Msb2C precipitation in a BCC matrix was described, taking into account initial paraequilibrium with cementite. Using available SANS data, a composition dependent strain energy was calibrated and a composition independent interfacial energy was evaluated to predict the critical particle size versus the fraction of the reaction completed as input to strengthening theory. Multicomponent Pourbaix diagrams provided an effective tool for evaluating oxide stability; constrained equilibrium calculations correlated oxide stability to Cr enrichment in the oxide film to allow more efficient use of alloy Cr content. Multicomponent solidification simulations provided composition constraints to improve castability. Using the Thermo-Calc and DICTRA software packages, the models were integrated to design a carburizing, secondary-hardening martensitic stainless steel. Initial characterization of the prototype showed good agreement with the design models and achievement of the desired property objectives. Prototype evaluation confirmed the predicted martensitic transformation temperature and the desired carburizing response, achieving a case hardness of Rsb{c} 64 in the secondary-hardened condition without case primary carbides. Decarburization experiments suggest that the design core toughness objective (Ksb{IC} = 65 MPasurdm) can be achieved by reducing the core carbon level to 0.05 weight percent. To achieve the core toughness objective at high core strength levels requires further analysis of an

  3. Thermal Aging Phenomena in Cast Duplex Stainless Steels

    DOE PAGESBeta

    Byun, T. S.; Yang, Y.; Overman, N. R.; Busby, J. T.

    2015-11-12

    We used cast stainless steels (CASSs)for the large components of light water reactor (LWR) power plants such as primary coolant piping and pump casing. The thermal embrittlement of CASS components is one of the most serious concerns related to the extended-term operation of nuclear power plants. Many past researches have concluded that the formation of Cr-rich alpha-phase by Spinodal decomposition of delta-ferrite phase is the primary mechanism for the thermal embrittlement. Cracking mechanism in the thermally-embrittled duplex stainless steels consists of the formation of cleavage at ferrite and its propagation via separation of ferrite-austenite interphase. This article intends to providemore » an introductory overview on the thermal aging phenomena in LWR-relevant conditions. Firstly, the thermal aging effect on toughness is discussed in terms of the cause of embrittlement and influential parameters. Moreover, an approximate analysis of thermal reaction using Arrhenius equation was carried out to scope the aging temperatures for the accelerated aging experiments to simulate the 60 and 80 years of services. Further, an equilibrium precipitation calculation was performed for model CASS alloys using the CALPHAD program, and the results are used to describe the precipitation behaviors in duplex stainless steels. Our results are also to be used to guide an on-going research aiming to provide knowledge-based conclusive prediction for the integrity of the CASS components of LWR power plants during the service life extended up to and beyond 60 years.« less

  4. Shrinkage Prediction for the Investment Casting of Stainless Steels

    SciTech Connect

    Sabau, Adrian S

    2007-01-01

    In this study, the alloy shrinkage factors were obtained for the investment casting of 17-4PH stainless steel parts. For the investment casting process, unfilled wax and fused silica with a zircon prime coat were used for patterns and shell molds, respectively. Dimensions of the die tooling, wax pattern, and casting were measured using a Coordinate Measurement Machine in order to obtain the actual tooling allowances. The alloy dimensions were obtained from numerical simulation results of solidification, heat transfer, and deformation phenomena. The numerical simulation results for the shrinkage factors were compared with experimental results.

  5. Use of duplex stainless steel castings in control valves

    SciTech Connect

    Gossett, J.L.

    1996-07-01

    Duplex stainless steels have enjoyed rapidly increasing popularity in recent years. For numerous reasons the availability of these alloys in the cast form has lagged behind the availability of the wrought form. Commercial demand for control valves in these alloys has driven development of needed information to move into production. A systematic approach was used to develop specifications, suppliers and weld procedures. Corrosion, stress corrosion cracking (SCC), sulfide stress cracking (SSC) and hardness results are also presented for several alloys including; CD3MN (UNS J92205), CD4MCu (UNS J93370) and CD7MCuN (cast UNS S32550).

  6. Oxidation resistant high creep strength austenitic stainless steel

    DOEpatents

    Brady, Michael P.; Pint, Bruce A.; Liu, Chain-Tsuan; Maziasz, Philip J.; Yamamoto, Yukinori; Lu, Zhao P.

    2010-06-29

    An austenitic stainless steel displaying high temperature oxidation and creep resistance has a composition that includes in weight percent 15 to 21 Ni, 10 to 15 Cr, 2 to 3.5 Al, 0.1 to 1 Nb, and 0.05 to 0.15 C, and that is free of or has very low levels of N, Ti and V. The alloy forms an external continuous alumina protective scale to provide a high oxidation resistance at temperatures of 700 to 800.degree. C. and forms NbC nanocarbides and a stable essentially single phase fcc austenitic matrix microstructure to give high strength and high creep resistance at these temperatures.

  7. Portable probe to measure sensitization of stainless steel

    DOEpatents

    Park, Jang Y.

    1979-01-01

    An electrochemical cell for making field measurements of metals such as stainless steel comprises a cylinder containing a reservoir of an electrolyte, a reference electrode, a capillary tube connecting the electrolyte to the surface of the metal to be measured and another electrode in electrical contact with the electrolyte. External connections from the reference electrode, the other electrode, and the sample to a measuring device provide means for maintaining the potential of the electrolyte while sweeping the potential difference between the electrolyte and the metal. Such a sweep enables the determination of a current-voltage characteristic that is a measure of sensitization in the metal.

  8. Apparatus and process for ultrasonic seam welding stainless steel foils

    DOEpatents

    Leigh, Richard W.

    1992-01-01

    An ultrasonic seam welding apparatus having a head which is rotated to form contact, preferably rolling contact, between a metallurgically inert coated surface of the head and an outside foil of a plurality of layered foils or work materials. The head is vibrated at an ultrasonic frequency, preferably along a longitudinal axis of the head. The head is constructed to transmit vibration through a contacting surface of the head into each of the layered foils. The contacting surface of the head is preferably coated with aluminum oxide to prevent the head from becoming welded to layered stainless steel foils.

  9. Surface characterization of adsorbed asphaltene on a stainless steel surface

    NASA Astrophysics Data System (ADS)

    Abdallah, W. A.; Taylor, S. D.

    2007-05-01

    X-ray photoelectron spectroscopy was used to characterize a single layer of adsorbed asphaltene on a metallic surface. The deposits were created by immersing a stainless steel disc into a dilute asphaltene solution with either toluene or dichloromethane as the solvent, although the toluene solution allowed for better control of the adsorbed asphaltene layer and less atmospheric oxygen contamination. The analyses for C 1s, S 2p3/2, N 1s and O 1s photoemission peaks indicated that different functional groups are present in the asphaltene layer including carboxylic, pyrrolic, pyridininc, thiophenic and sulfite, with slight differences in their binding energies.

  10. General and Localized Corrosion of Borated Stainless Steels

    SciTech Connect

    T.E. Lister; Ronald E. Mizia; A.W. Erickson; T.L. Trowbridge; B. S. Matteson

    2008-03-01

    The Transportation, Aging and Disposal (TAD) canister-based system is being proposed to transport and store spent nuclear fuel at the Monitored Geologic Repository (MGR) located at Yucca Mountain, Nevada. The preliminary design of this system identifies borated stainless steel as the neutron absorber material that will be used to fabricate fuel basket inserts for nuclear criticality control. This paper discusses corrosion test results for verifying the performance of this material manufactured to the requirements of ASTM A887, Grade A, under the expected repository conditions.

  11. Modeling of Linear Gas Tungsten Arc Welding of Stainless Steel

    NASA Astrophysics Data System (ADS)

    Maran, P.; Sornakumar, T.; Sundararajan, T.

    2008-08-01

    A heat and fluid flow model has been developed to solve the gas tungsten arc (GTA) linear welding problem for austenitic stainless steel. The moving heat source problem associated with the electrode traverse has been simplified into an equivalent two-dimensional (2-D) transient problem. The torch residence time has been calculated from the arc diameter and torch speed. The mathematical formulation considers buoyancy, electromagnetic induction, and surface tension forces. The governing equations have been solved by the finite volume method. The temperature and velocity fields have been determined. The theoretical predictions for weld bead geometry are in good agreement with experimental measurements.

  12. Hardening of aged duplex stainless steels by spinodal decomposition.

    PubMed

    Danoix, F; Auger, P; Blavette, D

    2004-06-01

    Mechanical properties, such as hardness and impact toughness, of ferrite-containing stainless steels are greatly affected by long-term aging at intermediate temperatures. It is known that the alpha-alpha' spinodal decomposition occurring in the iron-chromium-based ferrite is responsible for this aging susceptibility. This decomposition can be characterized unambiguously by atom probe analysis, allowing comparison both with the existing theories of spinodal decomposition and the evolution of some mechanical properties. It is then possible to predict the evolution of hardness of industrial components during service, based on the detailed knowledge of the involved aging process. PMID:15233853

  13. Low cycle fatigue behavior of aluminum/stainless steel composites

    NASA Technical Reports Server (NTRS)

    Bhagat, R. B.

    1983-01-01

    Composites consisting of an aluminum matrix reinforced with various volume fractions of stainless steel wire were fabricated by hot die pressing under various conditions of temperature, time, and pressure. The composites were tested in plane bending to complete fracture under cycle loading, and the results were analyzed on a computer to obtain a statistically valid mathematical relationship between the low-cycle fatigue life and the fiber volume fraction of the composite. The fractured surfaces of the composites were examined by scanning electron microscopy to identify the characteristic features of fatigue damage. Fatigue damage mechanisms are proposed and discussed.

  14. Stainless steel corrosion by molten nitrates : analysis and lessons learned.

    SciTech Connect

    Kruizenga, Alan Michael

    2011-09-01

    A secondary containment vessel, made of stainless 316, failed due to severe nitrate salt corrosion. Corrosion was in the form of pitting was observed during high temperature, chemical stability experiments. Optical microscopy, scanning electron microscopy and energy dispersive spectroscopy were all used to diagnose the cause of the failure. Failure was caused by potassium oxide that crept into the gap between the primary vessel (alumina) and the stainless steel vessel. Molten nitrate solar salt (89% KNO{sub 3}, 11% NaNO{sub 3} by weight) was used during chemical stability experiments, with an oxygen cover gas, at a salt temperature of 350-700 C. Nitrate salt was primarily contained in an alumina vessel; however salt crept into the gap between the alumina and 316 stainless steel. Corrosion occurred over a period of approximately 2000 hours, with the end result of full wall penetration through the stainless steel vessel; see Figures 1 and 2 for images of the corrosion damage to the vessel. Wall thickness was 0.0625 inches, which, based on previous data, should have been adequate to avoid corrosion-induced failure while in direct contact with salt temperature at 677 C (0.081-inch/year). Salt temperatures exceeding 650 C lasted for approximately 14 days. However, previous corrosion data was performed with air as the cover gas. High temperature combined with an oxygen cover gas obviously drove corrosion rates to a much higher value. Corrosion resulted in the form of uniform pitting. Based on SEM and EDS data, pits contained primarily potassium oxide and potassium chromate, reinforcing the link between oxides and severe corrosion. In addition to the pitting corrosion, a large blister formed on the side wall, which was mainly composed of potassium, chromium and oxygen. All data indicated that corrosion initiated internally and moved outward. There was no evidence of intergranular corrosion nor were there any indication of fast pathways along grain boundaries. Much of the

  15. Fiber laser micro-cutting of stainless steel sheets

    NASA Astrophysics Data System (ADS)

    Baumeister, M.; Dickmann, K.; Hoult, T.

    2006-11-01

    The authors report on laser micro-cutting results for stainless steel foils with the aid of a 100 W fiber laser. This novel laser source combines a high output power in relation to conventional laser sources for micro-processing applications with an excellent beam quality (M2=1.1). Different material thicknesses were evaluated (100 μm to 300 μm). Processing was carried out with cw operation of the laser source, and with nitrogen and oxygen as assisting gases. Besides the high processing rate of oxygen assisted cutting, a better cutting performance in terms of a lower kerf width was obtained.

  16. Equation of state and electrical conductivity of stainless steel.

    SciTech Connect

    Desjarlais, Michael Paul; Mattsson, Thomas Kjell Rene

    2004-11-01

    Warm dense matter is the region in phase space of density and temperature where the thermal, Fermi, and Coulomb energies are approximately equal. The lack of a dominating scale and physical behavior makes it challenging to model the physics to high fidelity. For Sandia, a fundamental understanding of the region is of importance because of the needs of our experimental HEDP programs for high fidelity descriptive and predictive modeling. We show that multi-scale simulations of macroscopic physical phenomena now have predictive capability also for difficult but ubiquitous materials such as stainless steel, a transition metal alloy.

  17. Carbon, nitrogen, and oxygen ion implantation of stainless steel

    SciTech Connect

    Rej, D.J.; Gavrilov, N.V.; Emlin, D.

    1995-12-31

    Ion implantation experiments of C, N, and O into stainless steel have been performed, with beam-line and plasma source ion implantation methods. Acceleration voltages were varied between 27 and 50 kV, with pulsed ion current densities between 1 and 10 mA/cm{sup 2}. Implanted doses ranged from 0.5 to 3 {times} 10{sup 18}cm{sup -2}, while workpiece temperatures were maintained between 25 and 800 C. Implant concentration profiles, microstructure, and surface mechanical properties of the implanted materials are reported.

  18. Laser-induced color marking of stainless steel

    NASA Astrophysics Data System (ADS)

    Antonczak, Arkadiusz J.; Nowak, Maciej; Koziol, Pawel; Kaczmarek, Pawel R.; Waz, Adam T.; Abramski, Krzysztof M.

    2013-01-01

    This paper presents the analysis of the impact of selected process parameters on the resulting laser color marking. The study was conducted for AISI 304 multipurpose stainless steel using a commercially available industrial fiber laser. It was determined how various process parameters, such as laser power, scanning speed of the laser beam, temperature of the material, location of the sample relative to the focal plane, affect the repeatability of the colors obtained. For objective assessment of color changes, an optical spectrometer and the CIE color difference parameter ΔEab * were used.

  19. Laser Welding of Large Scale Stainless Steel Aircraft Structures

    NASA Astrophysics Data System (ADS)

    Reitemeyer, D.; Schultz, V.; Syassen, F.; Seefeld, T.; Vollertsen, F.

    In this paper a welding process for large scale stainless steel structures is presented. The process was developed according to the requirements of an aircraft application. Therefore, stringers are welded on a skin sheet in a t-joint configuration. The 0.6 mm thickness parts are welded with a thin disc laser, seam length up to 1920 mm are demonstrated. The welding process causes angular distortions of the skin sheet which are compensated by a subsequent laser straightening process. Based on a model straightening process parameters matching the induced welding distortion are predicted. The process combination is successfully applied to stringer stiffened specimens.

  20. SELECTIVE SEPARATION OF URANIUM FROM FERRITIC STAINLESS STEELS

    DOEpatents

    Beaver, R.J.; Cherubini, J.H.

    1963-05-14

    A process is described for separating uranium from a nuclear fuel element comprising a uranium-containing core and a ferritic stainless steel clad by heating said element in a non-carburizing atmosphere at a temperature in the range 850-1050 un. Concent 85% C, rapidly cooling the heated element through the temperature range 815 un. Concent 85% to 650 EC to avoid annealing said steel, and then contacting the cooled element with an aqueous solution of nitric acid to selectively dissolve the uranium. (AEC)