Science.gov

Sample records for precombustion coal cleaning

  1. Pyritic waste from precombustion coal cleaning: Amelioration with oil shale retort waste and sewage sludge for growth of soya beans

    SciTech Connect

    Lewis, B.G.; Gnanapragasam, N.; Stevens, M.L.

    1994-12-31

    Solid residue from fossil fuel mining and utilization generally present little hazard to human health. However, because of the high volumes generated, they do pose unique disposal problems in terms of land use and potential degradation of soil and water. In the specific case of wastes from precombustion coal cleaning, the materials include sulfur compounds that undergo oxidation when exposed to normal atmospheric conditions and microbial action and then produce sulfuric acid. The wastes also contain compounds of metals and nonmetals at concentrations many times those present in the original raw coal. Additionally, the residues often contain coal particles and fragments that combust spontaneously if left exposed to the air, thus contributing to the air pollution that the coal cleaning process was designed to prevent. Federal and state efforts in the United States to ameliorate the thousands of hectares covered with these wastes have focused on neutralizing the acidity with limestone and covering the material with soil. The latter procedure creates additional degraded areas, which were originally farmland or wildlife habitat. It would seem preferable to reclaim the coal refuse areas without earth moving. The authors describe here experiments with neutralization of coal waste acidity using an alkaline waste derived from the extraction of oil from oil shale to grow soya beans (Glycine max. [L]) on a mixture of wastes and sewage sludge. Yield of plant material and content of nutrients an potentially toxic elements in the vegetation and in the growth mixtures were determined; results were compared with those for plants grown on an agricultural soil, with particular focus on boron.

  2. Preliminary results of pre-combustion removal of mercury, arsenic, and selenium from coal by dry magnetic separation

    SciTech Connect

    Oder, R.R.; Jamison, R.E.; Brandner, E.D.

    1999-07-01

    The authors report the results of preliminary measurements of pre-combustion separation of major metal oxides and trace elements from coal by dry magnetic separation. The measurements have been made as part of ETCi's development of MagMill{trademark} technology for removing mineral matter from coal at the pulverizer at the front end of a coal fired power plant. The technology is specific to separation of mercury, arsenic, and selenium because of their associations with iron pyrites in coal. Measurements were made on a suite of five Eastern US and five Illinois Basin bituminous rank coals prepared at 8 Mesh topsize and processed as 8 Mesh by zero fractions through a dry Para Trap Magnetic Separator. Measurements of major metals and trace elements were made on the feed coal, the magnetic refuse fraction and the magnetic clean coal product. The range of weight recoveries measured for 13 of the trace elements for the suite of coals indicates a significant potential for pre-combustion removal of trace elements and especially for mercury, selenium, and arsenic by dry magnetic methods. While these three elements are important because they are considered hazardous air pollutant precursors, pre-combustion removal of arsenic is especially important because of its role in poisoning catalysts used in emerging SO{sub x} and NO{sub x} control technologies.

  3. Clean coal

    SciTech Connect

    Liang-Shih Fan; Fanxing Li

    2006-07-15

    The article describes the physics-based techniques that are helping in clean coal conversion processes. The major challenge is to find a cost- effective way to remove carbon dioxide from the flue gas of power plants. One industrially proven method is to dissolve CO{sub 2} in the solvent monoethanolamine (MEA) at a temperature of 38{sup o}C and then release it from the solvent in another unit when heated to 150{sup o}C. This produces CO{sub 2} ready for sequestration. Research is in progress with alternative solvents that require less energy. Another technique is to use enriched oxygen in place of air in the combustion process which produces CO{sub 2} ready for sequestration. A process that is more attractive from an energy management viewpoint is to gasify coal so that it is partially oxidized, producing a fuel while consuming significantly less oxygen. Several IGCC schemes are in operation which produce syngas for use as a feedstock, in addition to electricity and hydrogen. These schemes are costly as they require an air separation unit. Novel approaches to coal gasification based on 'membrane separation' or chemical looping could reduce the costs significantly while effectively capturing carbon dioxide. 1 ref., 2 figs., 1 photo.

  4. Clean Coal Draft for public comment

    NASA Astrophysics Data System (ADS)

    The Department of Energy is asking the public to comment on the draft environmental impact statement for 22 clean coal technologies, from precombustion cleaning techniques to coal gasification and fuel cell systems. Incentives to promote use of these new methods for burning coal are included in President George Bush's proposed revisions to the Clean Air Act.The draft is based on a computer model developed at Argonne National Laboratory, Illinois, and run at Oak Ridge National Laboratory, Tennessee. The model estimates the amounts of reduction by 2010 in national emissions of sulfur dioxide, nitrogen oxides and carbon dioxide that use of the new technologies could achieve. It also compares the amounts and kinds of solid waste produced by clean coal technologies to the solid waste of power-production technologies in use today.

  5. Pilot Testing of WRI'S Novel Mercury Control Technology by Pre-Combustion Thermal Treatment of Coal

    SciTech Connect

    Alan Bland; Jesse Newcomer; Kumar Sellakumar

    2008-08-17

    The challenges to the coal-fired power industry continue to focus on the emission control technologies, such as mercury, and plant efficiency improvements. An alternate approach to post-combustion control of mercury, while improving plant efficiency deals with Western Research Institute's (WRI)'s patented pre-combustion mercury removal and coal upgrading technology. WRI was awarded under the DOE's Phase III Mercury program, to evaluate the effectiveness of WRI's novel thermal pretreatment process to achieve >50% mercury removal, and at costs of <$30,000/lb of Hg removed. WRI has teamed with Etaa Energy, Energy and Environmental Research Center (EERC), Foster Wheeler North America Corp. (FWNA), and Washington Division of URS (WD-URS), and with project co-sponsors including Electric Power Research Institute (EPRI), Southern Company, Basin Electric Power Cooperative (BEPC), Montana-Dakota Utilities (MDU), North Dakota Industrial Commission (NDIC), Detroit Edison (DTE), and SaskPower to undertake this evaluation. The technical objectives of the project were structured in two phases: Phase I--coal selection and characterization, and bench-and PDU-scale WRI process testing and; and Phase II--pilot-scale pc combustion testing, design of an integrated boiler commercial configuration, its impacts on the boiler performance and the economics of the technology related to market applications. This report covers the results of the Phase I testing. The conclusion of the Phase I testing was that the WRI process is a technically viable technology for (1) removing essentially all of the moisture from low rank coals, thereby raising the heating value of the coal by about 30% for subbituminous coals and up to 40% for lignite coals, and (2) for removing volatile trace mercury species (up to 89%) from the coal prior to combustion. The results established that the process meets the goals of DOE of removing <50% of the mercury from the coals by pre-combustion methods. As such, further

  6. Clean coal today

    SciTech Connect

    1990-01-01

    This is the first issue of the Clean Coal Today publication. Each issue will provide project status reports, feature articles about certain projects and highlight key events concerning the US Clean Coal Technology Demonstration Program. Projects described in this publication include: Colorado-Ute Electric Association Circulating Fluidized Bed Combustor Project at Nucla, Colorado; Babcock and Wilcox coolside and limestone injection multistage burner process (dry sorbent injection); Coal Tech's Advanced Cyclone Combustor Project; and the TIDD pressurized fluidized bed combustor combined cycle facility in Brilliant, Ohio. The status of other projects is included.

  7. Clean coal technologies market potential

    SciTech Connect

    Drazga, B.

    2007-01-30

    Looking at the growing popularity of these technologies and of this industry, the report presents an in-depth analysis of all the various technologies involved in cleaning coal and protecting the environment. It analyzes upcoming and present day technologies such as gasification, combustion, and others. It looks at the various technological aspects, economic aspects, and the various programs involved in promoting these emerging green technologies. Contents: Industry background; What is coal?; Historical background of coal; Composition of coal; Types of coal; Environmental effects of coal; Managing wastes from coal; Introduction to clean coal; What is clean coal?; Byproducts of clean coal; Uses of clean coal; Support and opposition; Price of clean coal; Examining clean coal technologies; Coal washing; Advanced pollution control systems; Advanced power generating systems; Pulverized coal combustion (PCC); Carbon capture and storage; Capture and separation of carbon dioxide; Storage and sequestration of carbon dioxide; Economics and research and development; Industry initiatives; Clean Coal Power Initiative; Clean Coal Technology Program; Coal21; Outlook; Case Studies.

  8. Environmental issues affecting clean coal technology deployment

    SciTech Connect

    Miller, M.J.

    1997-12-31

    The author outlines what he considers to be the key environmental issues affecting Clean Coal Technology (CCT) deployment both in the US and internationally. Since the international issues are difficult to characterize given different environmental drivers in various countries and regions, the primary focus of his remarks is on US deployment. However, he makes some general remarks, particularly regarding the environmental issues in developing vs. developed countries and how these issues may affect CCT deployment. Further, how environment affects deployment depends on which particular type of clean coal technology one is addressing. It is not the author`s intention to mention many specific technologies other than to use them for the purposes of example. He generally categorizes CCTs into four groups since environment is likely to affect deployment for each category somewhat differently. These four categories are: Precombustion technologies such as coal cleaning; Combustion technologies such as low NOx burners; Postcombustion technologies such as FGD systems and postcombustion NOx control; and New generation technologies such as gasification and fluidized bed combustion.

  9. Sustainable development with clean coal

    SciTech Connect

    1997-08-01

    This paper discusses the opportunities available with clean coal technologies. Applications include new power plants, retrofitting and repowering of existing power plants, steelmaking, cement making, paper manufacturing, cogeneration facilities, and district heating plants. An appendix describes the clean coal technologies. These include coal preparation (physical cleaning, low-rank upgrading, bituminous coal preparation); combustion technologies (fluidized-bed combustion and NOx control); post-combustion cleaning (particulate control, sulfur dioxide control, nitrogen oxide control); and conversion with the integrated gasification combined cycle.

  10. Healy clean coal project

    SciTech Connect

    Not Available

    1992-03-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and a heat recovery system with both high and low temperature emission control processes. Resulting emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better than the federal New Source Performance Standards. (VC)

  11. Healy clean coal project

    SciTech Connect

    Not Available

    1992-05-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and heat recovery system with both high and low temperature emission control processes. The emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better then the federal New Source Performance Standards. (VC)

  12. Coal cleaning process

    SciTech Connect

    Kindig, J.K.

    1994-01-11

    Fine particle coal is beneficiated in specially designed dense medium cyclones to improve particle acceleration and enhance separation efficiency. Raw coal feed is first sized to remove fine coal particles. The coarse fraction is then separated into clean coal, middlings, and refuse. Middlings are comminuted for beneficiation with the fine fraction. The fine fraction is deslimed in a countercurrent cyclone circuit and then separated as multiple fractions of different size specifications in dense medium cyclones. The dense medium contains ultra-fine magnetite particles of a narrow size distribution which aid separation and improves magnetite recovery. Magnetite is recovered from each separated fraction independently, with non-magnetic effluent water from one fraction diluting feed to a smaller-size fraction, and improving both overall coal and magnetite recovery. Magnetite recovery is in specially designed recovery units, based on particle size, with final separation in a rougher-cleaner-scavenger circuit of magnetic drum separators incorporating a high strength rare earth magnet. 12 figs.

  13. Clean power generation from coal

    SciTech Connect

    Butler, J.W.; Basu, P.

    2007-09-15

    The chapter gives an overview of power generation from coal, describing its environmental impacts, methods of cleaning coal before combustion, combustion methods, and post-combustion cleanup. It includes a section on carbon dioxide capture, storage and utilization. Physical, chemical and biological cleaning methods are covered. Coal conversion techniques covered are: pulverized coal combustion, fluidized-bed combustion, supercritical boilers, cyclone combustion, magnetohydrodynamics and gasification. 66 refs., 29 figs., 8 tabs.

  14. Clean coal initiatives in Indiana

    USGS Publications Warehouse

    Bowen, B.H.; Irwin, M.W.; Sparrow, F.T.; Mastalerz, Maria; Yu, Z.; Kramer, R.A.

    2007-01-01

    Purpose - Indiana is listed among the top ten coal states in the USA and annually mines about 35 million short tons (million tons) of coal from the vast reserves of the US Midwest Illinois Coal Basin. The implementation and commercialization of clean coal technologies is important to the economy of the state and has a significant role in the state's energy plan for increasing the use of the state's natural resources. Coal is a substantial Indiana energy resource and also has stable and relatively low costs, compared with the increasing costs of other major fuels. This indigenous energy source enables the promotion of energy independence. The purpose of this paper is to outline the significance of clean coal projects for achieving this objective. Design/methodology/approach - The paper outlines the clean coal initiatives being taken in Indiana and the research carried out at the Indiana Center for Coal Technology Research. Findings - Clean coal power generation and coal for transportation fuels (coal-to-liquids - CTL) are two major topics being investigated in Indiana. Coking coal, data compilation of the bituminous coal qualities within the Indiana coal beds, reducing dependence on coal imports, and provision of an emissions free environment are important topics to state legislators. Originality/value - Lessons learnt from these projects will be of value to other states and countries.

  15. Dry cleaning of Turkish coal

    SciTech Connect

    Cicek, T.

    2008-07-01

    This study dealt with the upgrading of two different type of Turkish coal by a dry cleaning method using a modified air table. The industrial size air table used in this study is a device for removing stones from agricultural products. This study investigates the technical and economical feasibility of the dry cleaning method which has never been applied before on coals in Turkey. The application of a dry cleaning method on Turkish coals designated for power generation without generating environmental pollution and ensuring a stable coal quality are the main objectives of this study. The size fractions of 5-8, 3-5, and 1-3 mm of the investigated coals were used in the upgrading experiments. Satisfactory results were achieved with coal from the Soma region, whereas the upgrading results of Hsamlar coal were objectionable for the coarser size fractions. However, acceptable results were obtained for the size fraction 1-3 mm of Hsamlar coal.

  16. Coal Cleaning by Gas Agglomeration

    SciTech Connect

    Meiyu Shen; Royce Abbott; T. D. Wheelock

    1998-03-01

    The gas agglomeration method of coal cleaning was demonstrated with laboratory scale mixing equipment which made it possible to generate microscopic gas bubbles in aqueous suspensions of coal particles. A small amount of i-octane was introduced to enhance the hydrophobicity of the coal. Between 1.0 and 2.5 v/w% i-octane was sufficient based on coal weight. Coal agglomerates or aggregates were produced which were bound together by small gas bubbles.

  17. Healy clean coal project

    SciTech Connect

    Not Available

    1992-08-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and a heat recovery system with both high and low temperature emission control processes. Resulting emission levels of SO[sub 2], NO[sub x], and particulates are expected to be significantly better than the federal New source Performance standards. During this past quarter, engineering and design continued on the boiler, combustion flue gas desulfurization (FGD), and turbine/generator systems. Balance of plant equipment procurement specifications continue to be prepared. Construction activities commenced as the access road construction got under way. Temporary ash pond construction and drilling of the supply well will be completed during the next quarter.

  18. Clean Coal Diesel Demonstration Project

    SciTech Connect

    Robert Wilson

    2006-10-31

    A Clean Coal Diesel project was undertaken to demonstrate a new Clean Coal Technology that offers technical, economic and environmental advantages over conventional power generating methods. This innovative technology (developed to the prototype stage in an earlier DOE project completed in 1992) enables utilization of pre-processed clean coal fuel in large-bore, medium-speed, diesel engines. The diesel engines are conventional modern engines in many respects, except they are specially fitted with hardened parts to be compatible with the traces of abrasive ash in the coal-slurry fuel. Industrial and Municipal power generating applications in the 10 to 100 megawatt size range are the target applications. There are hundreds of such reciprocating engine power-plants operating throughout the world today on natural gas and/or heavy fuel oil.

  19. Physical and chemical coal cleaning

    NASA Astrophysics Data System (ADS)

    Wheelock, T. D.; Markuszewski, R.

    1981-02-01

    Coal is cleaned industrially by freeing the occluded mineral impurities and physically separating the coal and refuse particles on the basis of differences in density, settling characteristics, or surface properties. While physical methods are very effective and low in cost when applied to the separation of coarse particles, they are much less effective when applied to the separation of fine particles. Also they can not be used to remove impurities which are bound chemically to the coal. These deficiencies may be overcome in the future by chemical cleaning. Most of the chemical cleaning methods under development are designed primarily to remove sulfur from coal, but several methods also remove various trace elements and ash-forming minerals. Generally these methods will remove most of the sulfur associated with inorganic minerals, but only a few of the methods seem to remove organically bound sulfur. A number of the methods employ oxidizing agents as air, oxygen, chlorine, nitrogen dioxide, or a ferric salt to oxidize the sulfur compounds to soluble sulfates which are then extracted with water. The sulfur in coal may also be solubilized by treatment with caustic. Also sulfur can be removed by reaction with hydrogen at high temperature. Furthermore, it is possible to transform the sulfur bearing minerals in coal to materials which are easily removed by magnetic separation.

  20. Clean coal technology: The new coal era

    SciTech Connect

    Not Available

    1994-01-01

    The Clean Coal Technology Program is a government and industry cofunded effort to demonstrate a new generation of innovative coal processes in a series of full-scale showcase`` facilities built across the country. Begun in 1986 and expanded in 1987, the program is expected to finance more than $6.8 billion of projects. Nearly two-thirds of the funding will come from the private sector, well above the 50 percent industry co-funding expected when the program began. The original recommendation for a multi-billion dollar clean coal demonstration program came from the US and Canadian Special Envoys on Acid Rain. In January 1986, Special Envoys Lewis and Davis presented their recommendations. Included was the call for a 5-year, $5-billion program in the US to demonstrate, at commercial scale, innovative clean coal technologies that were beginning to emerge from research programs both in the US and elsewhere in the world. As the Envoys said: if the menu of control options was expanded, and if the new options were significantly cheaper, yet highly efficient, it would be easier to formulate an acid rain control plan that would have broader public appeal.

  1. An overview of the removal of chlorine from coal by precombustion treatment

    SciTech Connect

    Viswanath, D.S.; Muchmore, C.B.; Chen, H.L.; Hesketh, H.E.; Wang, L.; Hughes, A.; Ambrose, R.

    1994-12-31

    Several studies have established the detrimental effects of chlorine and the minimum tolerable limits of chlorine in coal. The chlorine content of coal can be as high as 1.2 to 1.5%, as documented in the literature. Research is being conducted to provide the technical basis for developing a process to remove chlorine from coal before combustion. Two methods are investigated: (1) water leaching of chlorine, and (2) a thermal treatment process. In addition to the amount of chlorine present in coal, the nature of chlorine in coal is an important factor, whether it exists as an organic chlorine or as an inorganic chlorine. It is, therefore, not surprising that water leaching of chlorine could not remove 100% of chlorine. This outcome led to a combined process of water leaching and heat treatment. In this paper, the authors review the work that has been carried out in laboratories at Southern Illinois University at Carbondale.

  2. Appalachian clean coal technology consortium

    SciTech Connect

    Kutz, K.; Yoon, Roe-Hoan

    1995-11-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The research activities will be conducted in cooperation with coal companies, equipment manufacturers, and A&E firms working in the Appalachian coal fields. This approach is consistent with President Clinton`s initiative in establishing Regional Technology Alliances to meet regional needs through technology development in cooperation with industry. The consortium activities are complementary to the High-Efficiency Preparation program of the Pittsburgh Energy Technology Center, but are broader in scope as they are inclusive of technology developments for both near-term and long-term applications, technology transfer, and training a highly-skilled work force.

  3. Applications of micellar enzymology to clean coal technology. Tenth quarterly report

    SciTech Connect

    Walsh, C.T.

    1992-04-29

    Full implementation of coal fuel sources will require more effective methods of providing ``clean coal`` as a fuel source. Methods must be developed to reduce the sulfur content of coal which significantly contributes to environmental pollution. This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid. Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies.

  4. Clean Coal Program Research Activities

    SciTech Connect

    Larry Baxter; Eric Eddings; Thomas Fletcher; Kerry Kelly; JoAnn Lighty; Ronald Pugmire; Adel Sarofim; Geoffrey Silcox; Phillip Smith; Jeremy Thornock; Jost Wendt; Kevin Whitty

    2009-03-31

    Although remarkable progress has been made in developing technologies for the clean and efficient utilization of coal, the biggest challenge in the utilization of coal is still the protection of the environment. Specifically, electric utilities face increasingly stringent restriction on the emissions of NO{sub x} and SO{sub x}, new mercury emission standards, and mounting pressure for the mitigation of CO{sub 2} emissions, an environmental challenge that is greater than any they have previously faced. The Utah Clean Coal Program addressed issues related to innovations for existing power plants including retrofit technologies for carbon capture and sequestration (CCS) or green field plants with CCS. The Program focused on the following areas: simulation, mercury control, oxycoal combustion, gasification, sequestration, chemical looping combustion, materials investigations and student research experiences. The goal of this program was to begin to integrate the experimental and simulation activities and to partner with NETL researchers to integrate the Program's results with those at NETL, using simulation as the vehicle for integration and innovation. The investigators also committed to training students in coal utilization technology tuned to the environmental constraints that we face in the future; to this end the Program supported approximately 12 graduate students toward the completion of their graduate degree in addition to numerous undergraduate students. With the increased importance of coal for energy independence, training of graduate and undergraduate students in the development of new technologies is critical.

  5. COAL CLEANING BY GAS AGGLOMERATION

    SciTech Connect

    T.D. Wheelock

    1999-03-01

    The technical feasibility of a gas agglomeration method for cleaning coal was demonstrated by means of bench-scale tests conducted with a mixing system which enabled the treatment of ultra-fine coal particles with a colloidal suspension of microscopic gas bubbles in water. A suitable suspension of microbubbles was prepared by first saturating water with air or carbon dioxide under pressure then reducing the pressure to release the dissolved gas. The formation of microbubbles was facilitated by agitation and a small amount of i-octane. When the suspension of microbubbles and coal particles was mixed, agglomeration was rapid and small spherical agglomerates were produced. Since the agglomerates floated, they were separated from the nonfloating tailings in a settling chamber. By employing this process in numerous agglomeration tests of moderately hydrophobic coals with 26 wt.% ash, it was shown that the ash content would be reduced to 6--7 wt.% while achieving a coal recovery of 75 to 85% on a dry, ash-free basis. This was accomplished by employing a solids concentration of 3 to 5 w/w%, an air saturation pressure of 136 to 205 kPa (5 to 15 psig), and an i-octane concentration of 1.0 v/w% based on the weight of coal.

  6. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES

    EPA Science Inventory

    The report summarizes a 3-year evaluation of coal cleaning processes. It discusses: physical coal cleaning (PCC) technology; the potential role of PCC in producing coals for compliance with SO2 emission regulations; pollution controls for PCC plants; assessment criteria and test ...

  7. Coal can be a Clean Fuel

    ERIC Educational Resources Information Center

    Environmental Science and Technology, 1975

    1975-01-01

    Redevelopment and expansion of United States coal resources are economic necessities. Environmentalists' objections to the less expensive, available United States coal, that introduces large amounts of SOx and particulates into the air, may be overcome with the options of coal cleaning, tall stacks, material recovery and stack cleaning. (BT)

  8. The NOXSO clean coal project

    SciTech Connect

    Black, J.B.; Woods, M.C.; Friedrich, J.J.; Browning, J.P.

    1997-12-31

    The NOXSO Clean Coal Project will consist of designing, constructing, and operating a commercial-scale flue-gas cleanup system utilizing the NOXSO Process. The process is a waste-free, dry, post-combustion flue-gas treatment technology which uses a regenerable sorbent to simultaneously adsorb sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) from flue gas from coal-fired boilers. The NOXSO plant will be constructed at Alcoa Generating Corporation`s (AGC) Warrick Power Plant near Evansville, Indiana and will treat all the flue gas from the 150-MW Unit 2 boiler. The NOXSO plant is being designed to remove 98% of the SO{sub 2} and 75% of the NO{sub x} when the boiler is fired with 3.4 weight percent sulfur, southern-Indiana coal. The NOXSO plant by-product will be elemental sulfur. The elemental sulfur will be shipped to Olin Corporation`s Charleston, Tennessee facility for additional processing. As part of the project, a liquid SO{sub 2} plant has been constructed at this facility to convert the sulfur into liquid SO{sub 2}. The project utilizes a unique burn-in-oxygen process in which the elemental sulfur is oxidized to SO{sub 2} in a stream of compressed oxygen. The SO{sub 2} vapor will then be cooled and condensed. The burn-in-oxygen process is simpler and more environmentally friendly than conventional technologies. The liquid SO{sub 2} plant produces 99.99% pure SO{sub 2} for use at Olin`s facilities. The $82.8 million project is co-funded by the US Department of Energy (DOE) under Round III of the Clean Coal Technology program. The DOE manages the project through the Pittsburgh Energy Technology Center (PETC).

  9. Clean Coal Technology Programs: Program Update 2009

    SciTech Connect

    2009-10-01

    The purpose of the Clean Coal Technology Programs: Program Update 2009 is to provide an updated status of the U.S. Department of Energy (DOE) commercial-scale demonstrations of clean coal technologies (CCT). These demonstrations have been performed under the Clean Coal Technology Demonstration Program (CCTDP), the Power Plant Improvement Initiative (PPII), and the Clean Coal Power Initiative (CCPI). Program Update 2009 provides: (1) a discussion of the role of clean coal technology demonstrations in improving the nation’s energy security and reliability, while protecting the environment using the nation’s most abundant energy resource—coal; (2) a summary of the funding and costs of the demonstrations; and (3) an overview of the technologies being demonstrated, along with fact sheets for projects that are active, recently completed, or recently discontinued.

  10. Novel polymer membrane process for pre-combustion CO{sub 2} capture from coal-fired syngas

    SciTech Connect

    Merkel, Tim

    2011-09-14

    This final report describes work conducted for the Department of Energy (DOE NETL) on development of a novel polymer membrane process for pre-combustion CO{sub 2} capture from coalfired syngas (award number DE-FE0001124). The work was conducted by Membrane Technology and Research, Inc. (MTR) from September 15, 2009, through December 14, 2011. Tetramer Technologies, LLC (Tetramer) was our subcontract partner on this project. The National Carbon Capture Center (NCCC) at Wilsonville, AL, provided access to syngas gasifier test facilities. The main objective of this project was to develop a cost-effective membrane process that could be used in the relatively near-term to capture CO{sub 2} from shifted syngas generated by a coal-fired Integrated Gasification Combined Cycle (IGCC) power plant. In this project, novel polymeric membranes (designated as Proteus™ membranes) with separation properties superior to conventional polymeric membranes were developed. Hydrogen permeance of up to 800 gpu and H{sub 2}/CO{sub 2} selectivity of >12 was achieved using a simulated syngas mixture at 150°C and 50 psig, which exceeds the original project targets of 200 gpu for hydrogen permeance and 10 for H{sub 2}/CO{sub 2} selectivity. Lab-scale Proteus membrane modules (with a membrane area of 0.13 m{sup 2}) were also developed using scaled-up Proteus membranes and high temperature stable module components identified during this project. A mixed-gas hydrogen permeance of about 160 gpu and H{sub 2}/CO{sub 2} selectivity of >12 was achieved using a simulated syngas mixture at 150°C and 100 psig. We believe that a significant improvement in the membrane and module performance is likely with additional development work. Both Proteus membranes and lab-scale Proteus membrane modules were further evaluated using coal-derived syngas streams at the National Carbon Capture Center (NCCC). The results indicate that all module components, including the Proteus membrane, were stable under the field

  11. Clean coal slurry pipelines in China

    SciTech Connect

    Horton, R.

    1994-12-31

    China Pipeline Holdings Limited, managed by Custom Coals Corporation, has formed a joint venture with the Chinese government, called China Coal Pipeline Company, to build and operate coal slurry pipelines in China. Carrying cleaned coal and financed on the strength of coal contracts, pipelines offer an environmentally sound and cost effective alternative to alleviate transportation bottlenecks and help meet the energy demands of China`s phenomenal growth.

  12. Lummus clean fuels from coal

    SciTech Connect

    Gantt, J.E.; Hefferan, J.K.; Chorba, W.F.; Schachtschneider, A.B.; Schulze, J.R.

    1980-12-01

    This report compares two direct, catalytic, hydroliquefaction processes - H-Coal and Lummus Clean Fuels From Coal (LCFFC). These processes are compared for two sets of operating conditions. In the first, the reactors are operated to produce a product suitable for use as fuel oil (fuel oil mode). In the second, the operating conditions are more severe, so the resulting product slates more closely resemble crude oil (syncrude mode). The comparisons are performed using conceptual designs based on single point run data, with a design basis of 25,000 tpd (moisture-free basis) of Illinois No. 6 coal. Although all cost comparisons are well within the estimated 25% accuracy of the estimates, LCFFC shows generally lower costs. Three types of economic evaluation are performed: computation of internal rate of return (IRR) with product values set to estimated market value, computation of overall average product cost ($/MM Btu) with the discount rate set at 20%, and calculation of average product cost with naphtha credited at estimated market value and the discount rate set at 20%. H-Coal has a lower cost only in the fuel oil mode analysis with naphtha valued at market price. The processes are also compared with respect to the potential for commercialization and anticipated operability differences. It is concluded that the lower hydrogen content of LCFFC product may offset its advantage of lower cost if it is used as refinery feed, and that the design of the LCFFC reactor may make it harder to control. Suggestions for future research are presented.

  13. Dewatering studies of fine clean coal

    SciTech Connect

    Parekh, B.K.

    1991-01-01

    Physical cleaning of ultra-fine coal using an advanced froth flotation technique provides a low ash product, however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop the process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effects of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. During the last year's effort, it was reported that a combination of metal ion and surfactant provided a 22 percent moisture filter cake.

  14. Integrated coal cleaning, liquefaction, and gasification process

    DOEpatents

    Chervenak, Michael C.

    1980-01-01

    Coal is finely ground and cleaned so as to preferentially remove denser ash-containing particles along with some coal. The resulting cleaned coal portion having reduced ash content is then fed to a coal hydrogenation system for the production of desirable hydrocarbon gases and liquid products. The remaining ash-enriched coal portion is gasified to produce a synthesis gas, the ash is removed from the gasifier usually as slag, and the synthesis gas is shift converted with steam and purified to produce the high purity hydrogen needed in the coal hydrogenation system. This overall process increases the utilization of as-mined coal, reduces the problems associated with ash in the liquefaction-hydrogenation system, and permits a desirable simplification of a liquids-solids separation step otherwise required in the coal hydrogenation system.

  15. Coal Cleaning Using Resonance Disintegration for Mercury and Sulfur Reduction Prior to Combustion

    SciTech Connect

    Andrew Lucero

    2005-04-01

    Coal-cleaning processes have been utilized to increase the heating value of coal by extracting ash-forming minerals in the coal. These processes involve the crushing or grinding of raw coal followed by physical separation processes, taking advantage of the density difference between carbonaceous particles and mineral particles. In addition to the desired increase in the heating value of coal, a significant reduction of the sulfur content of the coal fed to a combustion unit is effected by the removal of pyrite and other sulfides found in the mineral matter. WRI is assisting PulseWave to develop an alternate, more efficient method of liberating and separating the undesirable mineral matter from the carbonaceous matter in coal. The approach is based on PulseWave's patented resonance disintegration technology that reduces that particle size of materials by application of destructive resonance, shock waves, and vortex generating forces. Illinois No.5 coal, a Wyodak coal, and a Pittsburgh No.8 coal were processed using the resonance disintegration apparatus then subjected to conventional density separations. Initial microscopic results indicate that up to 90% of the pyrite could be liberated from the coal in the machine, but limitations in the density separations reduced overall effectiveness of contaminant removal. Approximately 30-80% of the pyritic sulfur and 30-50% of the mercury was removed from the coal. The three coals (both with and without the pyritic phase separated out) were tested in WRI's 250,000 Btu/hr Combustion Test Facility, designed to replicate a coal-fired utility boiler. The flue gases were characterized for elemental, particle bound, and total mercury in addition to sulfur. The results indicated that pre-combustion cleaning could reduce a large fraction of the mercury emissions.

  16. Coal science for the clean use of coal

    SciTech Connect

    Harrison, J.S.

    1994-12-31

    Coal will need to be retained as a major source of energy in the next century. It will need to be used more effectively and more cleanly. In order to achieve this, it is necessary to introduce new technology supported by a local community of science and technology. Only in this way can the full benefits of international advances in coal utilization be fully achieved. It is important that full advantage be taken of the advances that have been achieved in laboratory techniques and in the better understanding of fundamental coal science. This paper reviews available technologies in power generation, industrial process heat, coal combustion, coal gasification, and coal analytical procedures.

  17. State perspectives on clean coal technology deployment

    SciTech Connect

    Moreland, T.

    1997-12-31

    State governments have been funding partners in the Clean Coal Technology program since its beginnings. Today, regulatory and market uncertainties and tight budgets have reduced state investment in energy R and D, but states have developed program initiatives in support of deployment. State officials think that the federal government must continue to support these technologies in the deployment phase. Discussions of national energy policy must include attention to the Clean Coal Technology program and its accomplishments.

  18. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1990-01-20

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid Dibenzothiophene (DBT) and ehtylphenylsulfide (EPS)are serving as serving as models of organic sulfur-containing components of coal in initial studies.

  19. Dewatering studies of fine clean coal

    SciTech Connect

    Parekh, B.K.

    1991-01-01

    The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee's Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

  20. Coal surface control for advanced physical fine coal cleaning technologies

    SciTech Connect

    Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

    1992-01-01

    This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO[sub 2] emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

  1. Clean coal technology: Export finance programs

    SciTech Connect

    Not Available

    1993-09-30

    Participation by US firms in the development of Clean Coal. Technology (CCT) projects in foreign countries will help the United States achieve multiple national objectives simultaneously--addressing critical goals related to energy, environmental technology, industrial competitiveness and international trade. US participation in these projects will result in an improved global environment, an improvement in the balance of payments and an increase in US jobs. Meanwhile, host countries will benefit from the development of economically- and environmentally-sound power facilities. The Clean Air Act Amendments of 1990 (Public Law 101-549, Section 409) as supplemented by a requirement in the Energy Policy Act of 1992 (Public Law 102-486, Section 1331(f)) requires that the Secretary of Energy, acting through the Trade Promotion Coordinating Committee Subgroup on Clean Coal Technologies, submit a report to Congress with information on the status of recommendations made in the US Department of Energy, Clean Coal Technology Export Programs, Report to the United States Congress, February 1992. Specific emphasis is placed on the adequacy of financial assistance for export of CCTS. This report fulfills the requirements of the Act. In addition, although this report focuses on CCT power projects, the issues it raises about the financing of these projects are also relevant to other CCT projects such as industrial applications or coal preparation, as well as to a much broader range of energy and environmental technology projects worldwide.

  2. The Clean Coal Technology Program: Lessons learned

    SciTech Connect

    Not Available

    1994-07-01

    The Clean Coal Technology (CCT) Program is a unique partnership between the federal government and industry that has as its primary goal the successful introduction of new clean coal utilization technologies into the energy marketplace. Clean coal technologies being demonstrated under the CCT Program are establishing a technology base that will enable the nation to meet more stringent energy and environmental goals. Most of the, demonstrations are being conducted at commercial scale, in actual user environments, and under circumstances typical of commercial operations. These features allow the potential of the technologies to be evaluated in their intended commercial applications. Each application addresses one of the following four market sectors: advanced electric power generation; environmental control devices; coal processing for clean fuels; and industrial applications. The purpose of this report is fourfold: Explain the CCT program as a model for successful joint government industry partnership for selecting and demonstrating technologies that have promise for adaptation to the energy marketplace; set forth the process by which the process has been implemented and the changes that have been made to improve that process; outline efforts employed to inform potential users and other interested parties about the technologies being developed; and examine some of the questions which must be considered in determining if the CCT Program model can be applied to other programs.

  3. Clean coal. U.S.-China cooperation in energy security

    SciTech Connect

    Wendt, D.

    2008-05-15

    This work discusses how coal fits into the strategies of the USA and China to attain energy security while avoiding adverse environmental impacts. It begins by describing China's policy choices for clean coal, before discussing the implications of a clean coal strategy for China. The U.S. choices in a coal-based strategy of energy security is then covered. Finally, a joint US-China clean coal strategy, including the technology sharing option, is discussed.

  4. Chemical coal cleaning using selective oxidation

    SciTech Connect

    Palmer, S.R.; Hippo, E.J.

    1991-01-01

    The primary objective of this study is to investigate the removal of both mineral and organic sulfur from Illinois coals using low temperature selective oxidation. This overall objective is to develop new methods for either physical/chemical or physical/microbial cleaning of Illinois coal. Innovative approaches to achieve deep cleaned products, containing both ash and sulfur contents less than 0.5 percent, will be considered. Experiments focus on developing cost-effective methods for the removal of organic sulfur and finely disseminated mineral impurities, especially fine pyrite particles, from coal. Rates and mechanisms for organic sulfur removal will be studied. Chemical reagent recycling and/or reagent wastes will be studied. Chemical reagent recycling and/or reagent wastes handling are included. Bench scale studies are performed.

  5. Babcock and Wilcox clean-coal program

    SciTech Connect

    Doyle, J.B. ); Kulig, J.S. ); Rackley, J.M. )

    1989-01-01

    The issue of acid rain is being addressed on a world-wide basis. The major industrial nations are all implementing new laws that are directed at reducing the emissions of gases that are believed to contribute to acid rain. The United States has been a pioneer in this area with a major clean-air bill that became law in the early 1970s and amended in the late 1970s. In the mid-1980s, the U.S. embarked on a program to develop new clean-coal technologies, which would provide a cost-effective means of further reducing gaseous emissions from fossil-fired power facilities. The clean coal program at Babcock and Wilcox is presented.

  6. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1991-01-30

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid. Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models or organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. Among the variables which will be examined are the surfactant, the solvent, the water:surfactant ratio and the pH and ionic strength of the aqueous phase.

  7. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1991-10-21

    This project is designed to develop methods for precombustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid (Figure 1). Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. 12 refs., 2 figs., 7 tabs.

  8. Regional Effort to Deploy Clean Coal Technologies

    SciTech Connect

    Gerald Hill; Kenneth Nemeth; Gary Garrett; Kimberly Sams

    2009-01-31

    The Southern States Energy Board's (SSEB) 'Regional Effort to Deploy Clean Coal Technologies' program began on June 1, 2003, and was completed on January 31, 2009. The project proved beneficial in providing state decision-makers with information that assisted them in removing barriers or implementing incentives to deploy clean coal technologies. This was accomplished through two specific tasks: (1) domestic energy security and diversity; and (2) the energy-water interface. Milestones accomplished during the project period are: (1) Presentations to Annual Meetings of SSEB Members, Associate Member Meetings, and the Gasification Technologies Council. (2) Energy: Water reports - (A) Regional Efforts to Deploy Clean Coal Technologies: Impacts and Implications for Water Supply and Quality. June 2004. (B) Energy-Water Interface Challenges: Coal Bed Methane and Mine Pool Water Characterization in the Southern States Region. 2004. (C) Freshwater Availability and Constraints on Thermoelectric Power Generation in the Southeast U.S. June 2008. (3) Blackwater Interactive Tabletop Exercise - Decatur, Georgia April 2007. (4) Blackwater Report: Blackwater: Energy and Water Interdependency Issues: Best Practices and Lessons Learned. August 2007. (5) Blackwater Report: BLACKWATER: Energy Water Interdependency Issues REPORT SUMMARY. April 2008.

  9. Clean coal: Global opportunities for small businesses

    SciTech Connect

    1998-01-01

    The parallel growth in coal demand and environmental concern has spurred interest in technologies that burn coal with greater efficiency and with lower emissions. Clean Coal Technologies (CCTs) will ensure that continued use of the world`s most abundant energy resource is compatible with a cleaner, healthier environment. Increasing interest in CCTs opens the door for American small businesses to provide services and equipment for the clean and efficient use of coal. Key players in most coal-related projects are typically large equipment manufacturers, power project developers, utilities, governments, and multinational corporations. At the same time, the complexity and scale of many of these projects creates niche markets for small American businesses with high-value products and services. From information technology, control systems, and specialized components to management practices, financial services, and personnel training methods, small US companies boast some of the highest value products and services in the world. As a result, American companies are in a prime position to take advantage of global niche markets for CCTs. This guide is designed to provide US small businesses with an overview of potential international market opportunities related to CCTs and to provide initial guidance on how to cost-effectively enter that growing global market.

  10. Surface magnetic enhancement for coal cleaning

    SciTech Connect

    Hwang, J.Y.

    1992-01-01

    The program consisted of a fundamental study to define the chemistry for the interactions between magnetic reagent and mineral and coal particles, a laboratory study to determine the applicability of this technology on coal cleaning, and a parameter study to evaluate the technical and economical feasibility of this technology for desulfurization and de-ashing under various processing schemes. Surface magnetic enhancement using magnetic reagent is a new technology developed at the Institute. This technology can be applied to separate pyrite and other minerals particles from coal with a magnetic separation after adsorbing magnetic reagent on the surface of pyrite and other minerals particles. Particles which have absorbed magnetic reagent are rendered magnetic. The adsorption can be controlled to yield selectivity. Thus, the separation of traditionally nonmagnetic materials with a magnetic separator can be achieved. Experiments have been performed to demonstrate the theoretical fundamentals and the applications of the technology. Adsorbability, adsorption mechanisms, and adsorption selectivity are included in the fundamental study. The effects of particle size, magnetic reagent dosage, solid contents, magnetic matrix, applied magnetic field strengths, retention times, and feed loading capacities are included in the application studies. Three coals, including Illinois No. 6, Lower Kittanning and Pocahontas seams, have been investigated. More than 90% pyritic sulfur and ash reductions have been achieved. Technical and economic feasibilities of this technology have been demonstrated in this study. Both are competitive to that of the froth flotation approach for coal cleaning.

  11. Clean coal technology. Coal utilisation by-products

    SciTech Connect

    2006-08-15

    The need to remove the bulk of ash contained in flue gas from coal-fired power plants coupled with increasingly strict environmental regulations in the USA result in increased generation of solid materials referred to as coal utilisation by-products, or CUBs. More than 40% of CUBs were sold or reused in the USA in 2004 compared to less than 25% in 1996. A goal of 50% utilization has been established for 2010. The American Coal Ash Association (ACCA) together with the US Department of Energy's Power Plant Improvement Initiative (PPPI) and Clean Coal Power Initiative (CCPI) sponsor a number of projects that promote CUB utilization. Several are mentioned in this report. Report sections are: Executive summary; Introduction; Where do CUBs come from?; Market analysis; DOE-sponsored CUB demonstrations; Examples of best-practice utilization of CUB materials; Factors limiting the use of CUBs; and Conclusions. 14 refs., 1 fig., 5 tabs., 14 photos.

  12. Advanced clean coal utilization technologies

    SciTech Connect

    Moritomi, Hiroshi

    1993-12-31

    The most important greenhouse gas is CO{sub 2} from coal utilization. Ways of mitigating CO{sub 2} emissions include the use of alternative fuels, using renewable resources and increasing the efficiency of power generation and end use. Adding to such greenhouse gas mitigation technologies, post combustion control by removing CO{sub 2} from power station flue gases and then storing or disposing it will be available. Although the post combustion control have to be evaluated in a systematic manner relating them to whether they are presently available technology, to be available in the near future or long term prospects requiring considerable development, it is considered to be a less promising option owing to the high cost and energy penalty. By contrast, abatement technologies aimed at improving conversion efficiency or reducing energy consumption will reduce emissions while having their own commercial justification.

  13. Healy Clean Coal Project: A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2003-09-01

    The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) Program is to provide the energy marketplace with advanced, more efficient, and environmentally responsible coal utilization options by conducting demonstrations of new technologies. These demonstration projects are intended to establish the commercial feasibility of promising advanced coal technologies that have been developed to a level at which they are ready for demonstration testing under commercial conditions. This document serves as a DOE post-project assessment (PPA) of the Healy Clean Coal Project (HCCP), selected under Round III of the CCT Program, and described in a Report to Congress (U.S. Department of Energy, 1991). The desire to demonstrate an innovative power plant that integrates an advanced slagging combustor, a heat recovery system, and both high- and low-temperature emissions control processes prompted the Alaska Industrial Development and Export Authority (AIDEA) to submit a proposal for this project. In April 1991, AIDEA entered into a cooperative agreement with DOE to conduct this project. Other team members included Golden Valley Electric Association (GVEA), host and operator; Usibelli Coal Mine, Inc., coal supplier; TRW, Inc., Space & Technology Division, combustor technology provider; Stone & Webster Engineering Corp. (S&W), engineer; Babcock & Wilcox Company (which acquired the assets of Joy Environmental Technologies, Inc.), supplier of the spray dryer absorber technology; and Steigers Corporation, provider of environmental and permitting support. Foster Wheeler Energy Corporation supplied the boiler. GVEA provided oversight of the design and provided operators during demonstration testing. The project was sited adjacent to GVEA's Healy Unit No. 1 in Healy, Alaska. The objective of this CCT project was to demonstrate the ability of the TRW Clean Coal Combustion System to operate on a blend of run-of-mine (ROM) coal and waste coal, while meeting strict

  14. Clean and Secure Energy from Coal

    SciTech Connect

    Smith, Philip; Davies, Lincoln; Kelly, Kerry; Lighty, JoAnn; Reitze, Arnold; Silcox, Geoffrey; Uchitel, Kirsten; Wendt, Jost; Whitty, Kevin

    2014-08-31

    The University of Utah, through their Institute for Clean and Secure Energy (ICSE), performed research to utilize the vast energy stored in our domestic coal resources and to do so in a manner that will capture CO2 from combustion from stationary power generation. The research was organized around the theme of validation and uncertainty quantification (V/UQ) through tightly coupled simulation and experimental designs and through the integration of legal, environment, economics and policy issues. The project included the following tasks: • Oxy-Coal Combustion – To ultimately produce predictive capability with quantified uncertainty bounds for pilot-scale, single-burner, oxy-coal operation. • High-Pressure, Entrained-Flow Coal Gasification – To ultimately provide a simulation tool for industrial entrained-flow integrated gasification combined cycle (IGCC) gasifier with quantified uncertainty. • Chemical Looping Combustion (CLC) – To develop a new carbon-capture technology for coal through CLC and to transfer this technology to industry through a numerical simulation tool with quantified uncertainty bounds. • Underground Coal Thermal Treatment – To explore the potential for creating new in-situ technologies for production of synthetic natural gas (SNG) from deep coal deposits and to demonstrate this in a new laboratory-scale reactor. • Mercury Control – To understand the effect of oxy-firing on the fate of mercury. • Environmental, Legal, and Policy Issues – To address the legal and policy issues associated with carbon management strategies in order to assess the appropriate role of these technologies in our evolving national energy portfolio. • Validation/Uncertainty Quantification for Large Eddy Simulations of the Heat Flux in the Tangentially Fired Oxy-Coal Alstom Boiler Simulation Facility – To produce predictive capability with quantified uncertainty bounds for the heat flux in commercial-scale, tangentially fired, oxy-coal boilers.

  15. The Healy clean coal project: An overview

    SciTech Connect

    Olson, J.B.; McCrohan, D.V.

    1997-12-31

    The Healy Clean Coal Project, selected by the US Department of Energy under Round III of the Clean Coal Technology Program is currently in construction. The project is owned and financed by the Alaska Industrial Development and Export Authority (AIDEA), and is cofunded by the US Department of Energy. Construction is scheduled to be completed in August of 1997, with startup activity concluding in December of 1997. Demonstration, testing and reporting of the results will take place in 1998, followed by commercial operation of the facility. The emission levels of NOx, SO{sub 2} and particulates from this 50 megawatt plant are expected to be significantly lower than current standards. The project status, its participants, a description of the technology to be demonstrated, and the operational and performance goals of this project are presented.

  16. Surface and electrochemical studies in coal cleaning

    SciTech Connect

    Chander, S.; Aplan, F.F.; Briceno, A.; Esposito, M.C.; Pang, J.; Raleigh, C.E.

    1989-05-01

    This final technical report, summarizes the accomplishments of our investigation on surface and electrochemical studies in coal cleaning. A considerable effort was made to characterize coal pyrites in detail. The report is divided into three self-contained portions: flotation studies, characterization of pyrite from coal sources, and electrochemical characterization of pyrite. A variety of reagents were found to be effective for the depression of pyrite during coal flotation: lime, oxidizing agents, reducing agents, polysaccharides, xanthated polysaccharides and dye. Seven pyrite samples purified from coal sources and one ore source pyrite (for comparative purposes) have been characterized by chemical and mineralogical analyses, inherent floatability, apparent specific gravity, surface area, semiconductor type, optical anisotropy, dissolution and oxidation rate. Cyclic voltammetry, steady-state polarization and AC impedance spectroscopy have been used to characterize pyrites from ore and coal sources. These studies show that one reason for difference in the behavior of pyrites is the nature of surface films that form when pyrite oxidizes. 85 refs., 29 figs., 15 tabs.

  17. Introduction of clean coal technology in Japan

    SciTech Connect

    Takashi Kiga

    2008-01-15

    Coal is an abundant resource, found throughout the world, and inexpensive and constant in price. For this reason, coal is expected to play a role as one of the energy supply sources in the world. The most critical issues to promote utilization of coal are to decrease the environmental load. In this report, the history, outline and recent developments of the clean coal technology in Japan, mainly the thermal power generation technology are discussed. As recent topics, here outlined first is the technology against global warming such as the improvement of steam condition for steam turbines, improvement of power generation efficiency by introducing combined generation, carbon neutral combined combustion of biomass, and carbon dioxide capture and storage (CCS) technology. Also introduced are outlines of Japanese superiority in application technology against NOx and SO{sub 2} which create acid rain, development status of the technical improvement in the handling method for coal which is a rather difficult solid-state resource, and utilization of coal ash.

  18. Use of basic nitrogen to chemically clean coal

    SciTech Connect

    Silver, H.F.; Baldwin, M.D.; Smelker, C.A.

    1989-09-16

    Four different basic nitrogen compounds of varying pK{sub b} were investigated as precombustion desulfurization promoters in a direct coal liquefaction process. The nitrogen compounds used were tetramethylammonium hydroxide pentahydrate. 2,2,6,6-tetramethylpiperidine, 4-dimethylaminopyridine, and 5-amino-1-naphthol. A North Dakota lignite, a Wyoming subbituminous, and a Kentucky 9/14 bituminous coal were liquefied in coal derived distillate solvents containing a basic organic nitrogen compound in varying concentrations. In some runs, m-cresol was also added to the solvent. Batch microreactor experiments were conducted at 600{degree}F or 700{degree}F for thirty minutes under a hydrogen or carbon monoxide reducing atmosphere. Results are discussed. 47 refs., 45 figs., 24 tabs.

  19. Development of a coal cleaning control system

    SciTech Connect

    Conkle, H.N.; Barnes, R.H.; Orban, J.E.; Webb, P.R.

    1990-03-09

    The US Department of Energy selected the Battelle-Electric Power Research Institute-Science Applications International Corporation team to evaluate and develop on-line slurry ash, percent solids, and sulfur analysis instrumentation and process control technology. The project's objectives were (1) to develop an accurate, versatile, easy to use, on-line coal slurry analyzer and (2) to develop control strategies for analysis, control, and optimization of advanced and conventional coal-cleaning plant. The project's scope included (1) the installation of a slurry test loop, ash, percent solids, and sulfur instruments; (2) evaluation of instrument accuracy with various coals, under various slurry conditions; and (3) assessment of the cost and benefits to be derived from on-line analysis and control 12 refs., 40 figs., 16 tabs.

  20. Milliken Clean Coal project-update

    SciTech Connect

    Janik, G.S.; Chang, S.C.; Szalach, P.A.

    1995-12-31

    The Milliken Clean Coal Demonstration Project was selected for funding in Round 4 of the U.S. DOE`s Clean Coal Demonstration Program. The project`s sponsor is New York State Electric and Gas Corporation (NYSEG). Project team members include CONSOL Inc., Saarberg-Holter-Umwelttechnik (S-H-U), NALCO/FuelTech, Stebbins Engineering and Manufacturing Co., DHR Technologies, and ABB/CE Air Preheater. The project will provide full-scale demonstration of a combination of innovative emission-reducing technologies and plant upgrades for the control of sulfur dioxide (SO{sub 2}) and nitrogen oxides (NO{sub x}) emissions from a coal-fired steam generator without a significant loss of station efficiency. The demonstration project is being conducted at NYSEG`s Milliken Station, located in Lansing, New York. Milliken Station has two Combustion Engineering 150 MWe pulverized coal-fired units built in the 1950s. The S-H-U FGD process and the LNCFS-Level III low-NO{sub x} burner are being installed on both units.

  1. EVALUATION OF PHYSICAL/CHEMICAL COAL CLEANING AND FLUE GAS DESULFURIZATION

    EPA Science Inventory

    The report gives results of evaluations of physical coal cleaning (PCC), chemical coal cleaning (CCC), and coal cleaning combined with flue gas desulfurization (FGD). It includes process descriptions, cleaning performances, comparative capital investments, and annual revenue requ...

  2. COST BENEFITS ASSOCIATED WITH THE USE OF PHYSICALLY CLEANED COAL

    EPA Science Inventory

    The report identifies and quantifies several benefits associated with the use of physically cleaned coal in the operation of utility electric power plants. The benefits occur in: coal and ash handling, boiler operation, and gas handling and cleaning. Cleaning removes sulfur from ...

  3. Comprehensive Report to Congress Clean Coal Technology Program: Clean power from integrated coal/ore reduction

    SciTech Connect

    1996-10-01

    This report describes a clean coal program in which an iron making technology is paired with combined cycle power generation to produce 3300 tons per day of hot metal and 195 MWe of electricity. The COREX technology consists of a metal-pyrolyzer connected to a reduction shaft, in which the reducing gas comes directly from coal pyrolysis. The offgas is utilized to fuel a combined cycle power plant.

  4. EPA PROGRAM CONFERENCE REPORT: COAL CLEANING - AN OPTION FOR INCREASED COAL UTILIZATION

    EPA Science Inventory

    Contents: The importance of coal in meeting national energy needs; Economics and technology of coal utilization; Regional and institutional perspectives; Environmental perspectives; Opening remarks, second day; Coal cleaning applications for SO2 emission control; Engineering/econ...

  5. Upgraded Coal Interest Group

    SciTech Connect

    Evan Hughes

    2009-01-08

    The Upgraded Coal Interest Group (UCIG) is an EPRI 'users group' that focuses on clean, low-cost options for coal-based power generation. The UCIG covers topics that involve (1) pre-combustion processes, (2) co-firing systems and fuels, and (3) reburn using coal-derived or biomass-derived fuels. The UCIG mission is to preserve and expand the economic use of coal for energy. By reducing the fuel costs and environmental impacts of coal-fired power generation, existing units become more cost effective and thus new units utilizing advanced combustion technologies are more likely to be coal-fired.

  6. The foul side of 'clean coal'

    SciTech Connect

    Johnson, J.

    2009-02-15

    As power plants face new air pollution control, ash piles and their environmental threats are poised to grow. Recent studies have shown that carcinogens and other contaminants in piles of waste ash from coal-fired power plants can leach into water supplies at concentrations exceeding drinking water standards. Last year an ash dam broke at the 55-year old power plant in Kingston, TN, destroying homes and rising doubts about clean coal. Despite the huge amounts of ash generated in the USA (131 mtons per year) no federal regulations control the fate of ash from coal-fired plants. 56% of this is not used in products such as concrete. The EPA has found proof of water contamination from many operating ash sites which are wet impoundments, ponds or reservoirs of some sort. Several member of Congress have show support for new ash-handling requirements and an inventory of waste sites. Meanwhile, the Kingston disaster may well drive utilities to consider dry handling. 3 photos.

  7. Development of the LICADO coal cleaning process

    SciTech Connect

    Not Available

    1990-07-31

    Development of the liquid carbon dioxide process for the cleaning of coal was performed in batch, variable volume (semi-continuous), and continuous tests. Continuous operation at feed rates up to 4.5 kg/hr (10-lb/hr) was achieved with the Continuous System. Coals tested included Upper Freeport, Pittsburgh, Illinois No. 6, and Middle Kittanning seams. Results showed that the ash and pyrite rejections agreed closely with washability data for each coal at the particle size tested (-200 mesh). A 0.91 metric ton (1-ton) per hour Proof-of-Concept Plant was conceptually designed. A 181 metric ton (200 ton) per hour and a 45 metric ton (50 ton) per hour plant were sized sufficiently to estimate costs for economic analyses. The processing costs for the 181 metric ton (200 ton) per hour and 45 metric ton (50 ton) per hour were estimated to be $18.96 per metric ton ($17.20 per ton) and $11.47 per metric ton ($10.40 per ton), respectively for these size plants. The costs for the 45 metric ton per hour plant are lower because it is assumed to be a fines recovery plant which does not require a grinding circuit of complex waste handling system.

  8. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES: TECHNOLOGY OVERVIEW

    EPA Science Inventory

    The report gives a background against which requirements for further developments of coal cleaning technology and control techniques for the associated pollutants can be established, as part of a review of U.S. coal cleaning process technologies and related technologies for envir...

  9. Clean Coal Technology Programs: Program Update 2003 (Volume 1)

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2003-12-01

    Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  10. Clean Coal Technology Programs: Completed Projects (Volume 2)

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2003-12-01

    Annual report on the Clean Coal Technology Demonstration Program (CCTDP), Power Plant Improvement Initiative (PPII), and Clean Coal Power Initiative (CCPI). The report addresses the roles of the programs, implementation, funding and costs, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  11. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES; MASTER TEST PLAN

    EPA Science Inventory

    The report gives a master test plan, presenting the objectives and general structure of a field testing program designed for an environmental source assessment of coal cleaning processes. The report, to be used to prepare test plans for individual coal cleaning sites, reflects th...

  12. Assessment of coal cleaning for trace element control. Final report

    SciTech Connect

    Akers, D.; Arnold, B.

    1998-12-01

    Current methods of cleaning coal already reduce the concentration of most of the elements named as hazardous air pollutants (HAPs) under Title 3 of the 1990 Clean Air Act Amendments because most of these elements are associated with ash-forming or sulfur-bearing minerals. Advanced methods of physical cleaning may prove even more effective than conventional cleaning technologies, in HAPs control, especially if the coal is crushed before cleaning. The most significant disadvantage of conventional or advanced physical cleaning methods for HAPs control is that reductions of 90% or greater from as-fired coal may not be possible. Chemical and biologic methods of cleaning coal can potentially remove greater amounts of at least some HAPs elements than conventional or advanced physical cleaning methods. At least one promising chemical process (HAPs-Rx) has been developed and tested at laboratory scale that has the potential of removing over half of the mercury and arsenic remaining in coal after conventional cleaning. An assessment of the cost and effectiveness of conventional, advanced, and the HAPs-Rx chemical process was performed using laboratory data and computer simulations. The study found that the cost of removing a pound of mercury from coal by cleaning often compared favorably with cost projections by the Environmental Protection Agency for removing a pound of mercury by activated carbon injection.

  13. Modified approaches for high pressure filtration of fine clean coal

    SciTech Connect

    Yang, J.; Groppo, J.G.; Parekh, B.K.

    1995-12-31

    Removal of moisture from fine (minus 28 mesh) clean coal to 20% or lower level is difficult using the conventional vacuum dewatering technique. High pressure filtration technique provides an avenue for obtaining low moisture in fine clean coal. This paper describes a couple of novel approaches for dewatering of fine clean coal using pressure filtration which provides much lower moisture in fine clean coal than that obtained using conventional pressure filter. The approaches involve (a) split stream dewatering and (b) addition of paper pulp to the coal slurry. For Pittsburgh No. 8 coal slurry, split stream dewatering at 400 mesh provided filter cake containing 12.9% moisture compared to 24.9% obtained on the feed material. The addition of paper pulp to the slurry provided filter cake containing about 17% moisture.

  14. Self-Scrubbing Coal -- an integrated approach to clean air

    SciTech Connect

    Harrison, K.E.

    1997-12-31

    Carefree Coal is coal cleaned in a proprietary dense-media cyclone circuit, using ultrafine magnetite slurries, to remove noncombustible material, including up to 90% of the pyritic sulfur. Deep cleaning alone, however, cannot produce a compliance fuel from coals with high organic sulfur contents. In these cases, Self-Scrubbing Coal will be produced. Self-Scrubbing Coal is produced in the same manner as Carefree Coal except that the finest fraction of product from the cleaning circuit is mixed with limestone-based additives and briquetted. The reduced ash content of the deeply-cleaned coal will permit the addition of relatively large amounts of sorbent without exceeding boiler ash specifications or overloading electrostatic precipitators. This additive reacts with sulfur dioxide (SO{sub 2}) during combustion of the coal to remove most of the remaining sulfur. Overall, sulfur reductions in the range of 80--90% are achieved. After nearly 5 years of research and development of a proprietary coal cleaning technology coupled with pilot-scale validation studies of this technology and pilot-scale combustion testing of Self-Scrubbing Coal, Custom Coals Corporation organized a team of experts to prepare a proposal in response to DOE`s Round IV Program Opportunity Notice for its Clean Coal Technology Program under Public Law 101-121 and Public Law 101-512. The main objective of the demonstration project is the production of a coal fuel that will result in up to 90% reduction in sulfur emissions from coal-fired boilers at a cost competitive advantage over other technologies designed to accomplish the same sulfur emissions and over naturally occurring low sulfur coals.

  15. Pelletization studies of ultra-fine clean coal

    SciTech Connect

    Mehta, R.H.; Parekh, B.K.

    1995-10-01

    Handling of fine coal is an importance issue for coal as well as the utility industry. Reconstitution in the form of a pellet or briquette would be desirable if it could be done economically. This paper evaluates the effectiveness of three binders e.g., asphalt-emulsion, corn starch and Brewex, in forming pellets of ultra-fine clean coal. It was fond that asphalt emulsion and corn starch were not effective binders for ultra-fine clean coal, however, Brewex provided excellent quality of pellets, which exceeded all the minimum quality requirements of coal pellets.

  16. Milliken Clean Coal Demonstration Project: A DOE Assessment

    SciTech Connect

    National Energy Technology Laboratory

    2001-08-15

    The goal of the U.S. Department of Energy's (DOE) Clean Coal Technology (CCT) program is to furnish the energy marketplace with a number of advanced, more efficient, and environmentally responsible coal-utilization technologies through demonstration projects. These projects seek to establish the commercial feasibility of the most promising advanced coal technologies that have developed beyond the proof-of-concept stage.

  17. ASSESSMENT OF PHYSICAL COAL CLEANING PRACTICES FOR SULFUR REMOVAL

    EPA Science Inventory

    The report gives results of a study of the current level of coal cleaning activity in the U.S. n 1983, the U.S. DOE's Energy Information Administration (EIA) expanded coal data collection activities to include information on the extent and type of coal preparation conducted in ea...

  18. PHYSICAL COAL CLEANING FOR UTILITY BOILER SO2 EMISSION CONTROL

    EPA Science Inventory

    The report examines physical coal cleaning as a control technique for sulfur oxides emissions. It includes an analysis of the availability of low-sulfur coal and of coal cleanable to compliance levels for alternate New Source Performance Standards (NSPS). Various alternatives to ...

  19. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1993-03-09

    This project is designed to develop methods for precombustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid. Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. Studies by several groups (Martinek et al., 1981; Kabanov et al., 1988; Martinek, 1989; Verhaert et al., 1990) have shown that the surfactant AOT over a broad concentration range in organic solvents produces micelles, comparatively uniform in diameter, which incorporate hydrophilic enzymes. The activity (kcat) of certain enzymes in this system is higher than in aqueous solution. This surfactant is therefore being examined as a vehicle for enhancement of sulfoxidation reactions.

  20. Applications of micellar enzymology to clean coal technology

    SciTech Connect

    Walsh, C.T.

    1990-10-26

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid Dibenzothiophene (DBT) and ethlyphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. Among the variables which will be examined are the surfactant, the solvent, the water:surfactant ration and the pH and ionic strength of the aqueous phase. Studies were carried out with HRP, Type I RZ=1.2 and Type VI RZ=3.2 and laccase from Polyporus versicolor. Substrates for HRP assays included hydrogen peroxide, DBT, DBT sulfoxide, and DBT sulfone. Buffers included sodium phosphate. For formation of reverse micelle solutions the surfactant AOT, di(2-ethyl-hexyl)sodium sulphosuccinate, was obtained from Sigma Chemical Co. Isooctant was used as organic solvent. 12 refs., 5 figs., 3 tabs.

  1. Milliken Clean Coal Technology Demonstration Project. Project performance summary, Clean Coal Technology Demonstration Program

    SciTech Connect

    None, None

    2002-11-30

    The New York State Electric & Gas Corporation (NYSEG) demonstrated a combination of technologies at its Milliken Station in Lansing, New York, designed to: (1) achieve high sulfur dioxide (SO2) capture efficiency, (2) bring nitrogen oxide (NOx) emissions into compliance with Clean Air Act Amendments of 1990 (CAAA), (3) maintain high station efficiency, and (4) eliminate waste water discharge. This project is part of the U.S. Department of Energy’s (DOE) Clean Coal Technology Demonstration Program (CCTDP) established to address energy and environmental concerns related to coal use. DOE sought cost-shared partnerships with industry through five nationally competed solicitations to accelerate commercialization of the most promising advance coal-based power generation and pollution control technologies. The CCTDP, valued at over five billion dollars, has significantly leveraged federal funding by forging effective partnerships founded on sound principles. For every federal dollar invested, CCTDP participants have invested two dollars. These participants include utilities, technology developers, state governments, and research organizations. The project presented here was one of nine selected in January 1991 from 33 proposals submitted in response to the program’s fourth solicitation.

  2. Self-scrubbing coal{sup TM}: An integrated approach to clean air. A proposed Clean Coal Technology Demonstration Project

    SciTech Connect

    Not Available

    1994-01-01

    This environmental assessment (EA) was prepared by the U.S.Department of Energy (DOE), with compliance with the National Environmental Policy Act (NEPA) of 1969, Council on Environmental Quality (CE) regulations for implementating NEPA (40 CFR 1500-1508) and DOE regulations for compliance with NEPA (10 CFR 1021), to evaluate the potential environmental impacts associated with a proposed demonstration project to be cost-shared by DOE and Custom Coals International (CCI) under the Clean Coal Technology (CCT) Demonstration Program of DOE`s Office of Fossil Energy. CCI is a Pennsylvania general partnership located in Pittsburgh, PA engaged in the commercialization of advanced coal cleaning technologies. The proposed federal action is for DOE to provide, through a cooperative agreement with CCI, cost-shared funding support for the land acquisition, design, construction and demonstration of an advanced coal cleaning technology project, {open_quotes}Self-Scrubbing Coal: An Integrated Approach to Clean Air.{close_quotes} The proposed demonstration project would take place on the site of the presently inactive Laurel Coal Preparation Plant in Shade Township, Somerset County, PA. A newly constructed, advanced design, coal preparation plant would replace the existing facility. The cleaned coal produced from this new facility would be fired in full-scale test burns at coal-fired electric utilities in Indiana, Ohio and PA as part of this project.

  3. Comparative analyses for selected clean coal technologies in the international marketplace

    SciTech Connect

    Szpunar, C.B.; Gillette, J.L.

    1990-07-01

    Clean coal technologies (CCTs) are being demonstrated in research and development programs under public and private sponsorship. Many of these technologies could be marketed internationally. To explore the scope of these international opportunities and to match particular technologies with markets appearing to have high potential, a study was undertaken that focused on seven representative countries: Italy, Japan, Morocco, Turkey, Pakistan, the Peoples' Republic of China, and Poland. The results suggest that there are international markets for CCTs and that these technologies can be cost competitive with more conventional alternatives. The identified markets include construction of new plants and refurbishment of existing ones, especially when decision makers want to decrease dependence on imported oil. This report describes potential international market niches for U.S. CCTs and discusses the status and implications of ongoing CCT demonstration activities. Twelve technologies were selected as representative of technologies under development for use in new or refurbished industrial or electric utility applications. Included are the following: Two generic precombustion technologies: two-stage froth-flotation coal beneficiation and coal-water mixtures (CWMs); Four combustion technologies: slagging combustors, integrated-gasification combined-cycle (IGCC) systems, atmospheric fluidized-bed combustors (AFBCs), and pressurized fluidized-bed combustors (PFBCs); and Six postcombustion technologies: limestone-injection multistage burner (LIMB) systems, gas-reburning sorbent-injection (GRSI) systems, dual-alkali flue-gas desulfurization (FGD), spray-dryer FGD, the NOXSO process, and selective catalytic reduction (SCR) systems. Major chapters of this report have been processed separately for inclusion on the data base.

  4. Advanced physical fine coal cleaning spherical agglomeration. Final report

    SciTech Connect

    Not Available

    1990-09-01

    The project included process development, engineering, construction, and operation of a 1/3 tph proof-of-concept (POC) spherical agglomeration test module. The POC tests demonstrated that physical cleaning of ultrafine coal by agglomeration using heptane can achieve: (1) Pyritic sulfur reductions beyond that possible with conventional coal cleaning methods; (2) coal ash contents below those which can be obtained by conventional coal cleaning methods at comparable energy recoveries; (3) energy recoveries of 80 percent or greater measured against the raw coal energy content; (4) complete recovery of the heptane bridging liquid from the agglomerates; and (5) production of agglomerates with 3/8-inch size and less than 30 percent moisture. Test results met or exceeded all of the program objectives. Nominal 3/8-inch size agglomerates with less than 20 percent moisture were produced. The clean coal ash content varied between 1.5 to 5.5 percent by weight (dry basis) depending on feed coal type. Ash reductions of the run-of-mine (ROM) coal were 77 to 83 percent. ROM pyritic sulfur reductions varied from 86 to 90 percent for the three test coals, equating to total sulfur reductions of 47 to 72 percent.

  5. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES. SECOND ANNUAL REPORT

    EPA Science Inventory

    The report describes the second year's work for EPA by Battelle's Columbus Laboratories on an environmental assessment of coal cleaning processes. Program activities included systems studies, data acquisition, and general program support. (1) Systems studies have been directed at...

  6. METC Clean Coal Technology status -- 1995 update

    SciTech Connect

    Carpenter, L.K.

    1995-06-01

    The Department of Energy (DOE) Clean Coal Technology (CCT) Program is assisting the private sector by funding demonstration programs to validate that CCT technologies are a low-risk, environmentally attractive, cost-competitive option for utility and industrial users. Since 1987, DOE has awarded 45 CCT projects worth a total value of $7 billion (including more than $2.3 billion of DOE funding). Within the CCT Program, the Morgantown Energy Technology Center (METC) is responsible for 17 advanced power generation systems and major industrial applications. METC is an active partner in advancement of these technologies via direct CCT funding and via close cooperation and coordination of internal and external research and development activities. By their nature, METC projects are typically 6-10 years in duration and, in some cases, very complex in nature. However, as a result of strong commercial partnerships, progress in the development and commercialization of major utility and industrial projects has, and will continue to occur. It is believed that advanced power generation systems and industrial applications are on the brink of commercial deployment. A status of METC CCT activities will be presented. Two projects have completed their operational phase, operations are underway at one project (two others are in the latter stages of construction/shakedown), four projects are in construction, six restructured. Also, present a snapshot of development activities that are an integral part of the advancement of these CCT initiatives will be presented.

  7. ASSESSMENT OF COAL CLEANING TECHNOLOGY: ANNUAL REPORT (1ST)

    EPA Science Inventory

    With a large projected increase in U.S. use of coal under the National Energy Plan, improved sulfur dioxide controls are quickly needed. Physical coal cleaning may prove to be the most cost-effective method for reducing sulfur dioxide emissions from small boilers, since many smal...

  8. Clean coal technologies in electric power generation: a brief overview

    SciTech Connect

    Janos Beer; Karen Obenshain

    2006-07-15

    The paper talks about the future clean coal technologies in electric power generation, including pulverized coal (e.g., advanced supercritical and ultra-supercritical cycles and fluidized-bed combustion), integrated gasification combined cycle (IGCC), and CO{sub 2} capture technologies. 6 refs., 2 tabs.

  9. Clean coal technologies: Research, development, and demonstration program plan

    SciTech Connect

    Not Available

    1993-12-01

    The US Department of Energy, Office of Fossil Energy, has structured an integrated program for research, development, and demonstration of clean coal technologies that will enable the nation to use its plentiful domestic coal resources while meeting environmental quality requirements. The program provides the basis for making coal a low-cost, environmentally sound energy choice for electric power generation and fuels production. These programs are briefly described.

  10. Applications of micellar enzymology to clean coal technology. First quarterly report

    SciTech Connect

    Walsh, C.T.

    1990-01-20

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid Dibenzothiophene (DBT) and ehtylphenylsulfide (EPS)are serving as serving as models of organic sulfur-containing components of coal in initial studies.

  11. Reducing the moisture content of clean coals

    SciTech Connect

    Raleigh, C.E. )

    1992-11-01

    Volume four contains the results of an Empire State Electric Energy Research corporation and Electric Power Research Institute (EPRI) funded investigation to evaluate the effects and economics of applying ultrasonic waves to commercial-scale dewatering and classifying of fine coal. Pre-treating minus 28 mesh Upper Freeport Seam coal using an ultrasonic tray device improved subsequent dewatering by a vacuum disc filter after thickening in a cyclone, but it did not improve dewatering by a screen-bowl centrifuge after cycloning. Dewatering of Pittsburgh Seam coal also improved when the coal was ultrasonically treated, but it only manifested during thickening in the cyclone. Cycloning also increased the removal of fine, high-ash content clay particles from Pittsburgh Seam coal. In contrast, ultrasonically-treating Upper Freeport Seam coal did not improve subsequent classifying by a rapped sieve bend. Based on a specific example of results in this test work for Upper Freeport Seam coal, using an ultrasonic tray to aid dewatering of finely-sized coal can be economically beneficial. For other coals and dewatering devices, however, the economics for using ultrasonic trays to enhance fine coal dewatering will differ.

  12. Appalachian Clean Coal Technology Consortium. Quarterly technical progress report, 1996

    SciTech Connect

    Yoon, R.-H.; Phillips, D.I.; Luttrell, G.H.; Basim, B.; Sohn, S.; Jiang, X.; Tao, D.; Parekh, B.K.; Meloy, T.

    1996-10-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. In keeping with the recommendations of the Advisory Committee, first-year R&D activities were focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies were conducted by Virginia Tech`s Center for Coal and Minerals Processing and a spiral model was developed by West Virginia University. For the University of Kentucky the advisory board approved a project entitled: ``A Study of Novel Approaches for Destabilization of Flotation Froth``. Project management and administration will be provided by Virginia Tech., for the first year. Progress reports for coal dewatering and destabilization of flotation froth studies are presented in this report.

  13. Coal-based clean fuel for international residential markets

    SciTech Connect

    Jozewicz, W.

    1996-12-31

    Acurex Environmental Corporation is conducting a cooperative agreement with the US Department of Energy (DOE) to establish a company that will ultimately supply energy to residences throughout Eastern Europe. Initially it will manufacture a new load priced, but environmentally friendly fuel (Clean Fuel) in Krakow, Poland. As acceptance and profitability is proven, manufacturing will be extended to other regions of Poland, the Czech Republic, Germany, and the Ukraine. Currently, apartments and individual homes are heated with expensive and polluting raw coal. Acurex Environmental Corporation has developed and patented a Clean Fuel that is manufactured from inexpensively raw material--coal fines, a waste byproduct of the coal mining industry. This material is readily available, inexpensive, and substantially polluting if used in its raw state. When mixed with the proprietary binder and pressed into fuel pellets, or briquettes, it has been proven to have substantially less pollutants than high grade coal (70% reduction). Acurex Environmental Corporation will be able to offer a home heating fuel that is similar in form and function to raw coal, but is environmentally friendly and lower in cost. The market for Clean Fuel is essentially limitless. The initial intent of this new company is to focus on the city of Krakow, Poland and its neighboring province of Katowice. This area consumes about 686,000 tons/yr in the fourth year of commercial operation. Price competitiveness will be met by pricing Clean Fuel below the price of chunk coal.

  14. CLEAN COAL TECHNOLOGY: AN ENVIRONMENTAL PERSPECTIVE

    EPA Science Inventory

    Although the paper focuses on past (since 1920) and current coal use and pollutant emissions in the U.S., it also discusses where the U.S. may be going in terms of pollutant emissions over the next several decades. Conclusions of this look at coal use include the fact that increa...

  15. ASSESSMENT OF COAL CLEANING TECHNOLOGY: FINAL REPORT

    EPA Science Inventory

    The report gives results of tests at seven coal preparation plants to evaluate the performance of froth flotation cells and dense-medium cyclones in removing ash and sulfur (S) from fine coal (Minus 28 mesh). Flotation circuits tested at four plants showed substantial reductions ...

  16. Chemical comminution: a better route to clean, fine coal

    SciTech Connect

    Reid, W.T.

    1982-06-01

    One approach to liberating pyrites is to treat the coal such that it will fracture preferentially along internal boundaries between the organic coal substance and such inorganic impurities as ash and pyrites. This process is called chemical comminution. It involves immersion of the coal in a liquid reactant or the injection of a liquid or gaseous material into coal. Such chemical treatment appears to cause selective breakage of the coal along the maceral boundaries and at the interface with foreign substances such as bands of pyrites. The tendency to fracture decreases as the coal rank increases, probably involving a half dozen coal properties; the exact mechanism of chemical comminution is not well understood; it appears to be physical in nature, since no chemical reactions have been observed between the coal substance and the treating material. The manner in which the coal fractures after such treatment is radically different from mechanical crushing; it provides a unique method for attaining a size consist favoring the liberation of pyrites and of extraneous ash particles for subsequent cleaning in a coal-preparation plant. Although the chemcal comminution patents discussed were issued in 1974 and 1975, the method has not been commercialized. Nevertheless, with our demand for coal increasing as a less expensive and readily available energy source, unique processes such as chemical comminution may yet be adopted.

  17. Second annual clean coal technology conference: Proceedings. Volume 1

    SciTech Connect

    Not Available

    1993-09-09

    The Second Annual Clean Coal Technology Conference was held at Atlanta, Georgia, September 7--9, 1993. The Conference, cosponsored by the US Department of Energy (USDOE) and the Southern States Energy Board (SSEB), seeks to examine the status and role of the Clean Coal Technology Demonstration Program (CCTDP) and its projects. The Program is reviewed within the larger context of environmental needs, sustained economic growth, world markets, user performance requirements and supplier commercialization activities. This will be accomplished through in-depth review and discussion of factors affecting domestic and international markets for clean coal technology, the environmental considerations in commercial deployment, the current status of projects, and the timing and effectiveness of transfer of data from these projects to potential users, suppliers, financing entities, regulators, the interested environmental community and the public. Individual papers have been entered separately.

  18. Development of the chemical and electrochemical coal cleaning (CECC) process

    SciTech Connect

    Yoon, Roe-Hoan; Basilio, C.I.

    1992-05-01

    The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

  19. Coal surface control for advanced physical fine coal cleaning technologies

    SciTech Connect

    Morsi, B.I.; Chiang, S-H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Venkatadri, R.; Bi, H.; Campbell, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.

    1990-01-01

    Research continued on surface control of coal. This report describes Task 7 of the program. The following topics are discussed: quantitative distribution of iron species; surface functional groups; comparison of wet and dry ground samples; study of Illinois No. 6 coal wet ground using additives; study of wet grinding using tall oil; elemental distribution of coal samples wet ground without additives; elemental distribution of coal samples wet ground with tall oil; direct determination of pyrite by x-ray diffraction; electron microprobe measurements; morphology; zeta potential measurements; pyrite size distribution; statistical analysis of grinding study data; grinding using N-pentane; cyclohexane, and N-heptane; study of the effects of the grinding method and time; study of the effects of the agglomeration time; and the pentane to coal ratio. 13 refs.

  20. Analysis of chemical coal cleaning processes. Final report

    SciTech Connect

    Not Available

    1980-06-01

    Six chemical coal cleaning processes were examined. Conceptual designs and costs were prepared for these processes and coal preparation facilities, including physical cleaning and size reduction. Transportation of fine coal in agglomerated and unagglomerated forms was also discussed. Chemical cleaning processes were: Pittsburgh Energy Technology Center, Ledgemont, Ames Laboratory, Jet Propulsion Laboratory (two versions), and Guth Process (KVB). Three of the chemical cleaning processes are similar in concept: PETC, Ledgemont, and Ames. Each of these is based on the reaction of sulfur with pressurized oxygen, with the controlling factor being the partial pressure of oxygen in the reactor. All of the processes appear technically feasible. Economic feasibility is less certain. The recovery of process chemicals is vital to the JPL and Guth processes. All of the processes consume significant amounts of energy in the form of electric power and coal. Energy recovery and increased efficiency are potential areas for study in future more detailed designs. The Guth process (formally designed KVB) appears to be the simplest of the systems evaluated. All of the processes require future engineering to better determine methods for scaling laboratory designs/results to commercial-scale operations. A major area for future engineering is to resolve problems related to handling, feeding, and flow control of the fine and often hot coal.

  1. Development of clean coal and clean soil technologies using advanced agglomeration techniques

    SciTech Connect

    Ignasiak, B.; Ignasiak, T.; Szymocha, K.

    1990-01-01

    Three major topics are discussed in this report: (1) Upgrading of Low Rank Coals by the Agflotherm Process. Test data, procedures, equipment, etc., are described for co-upgrading of subbituminous coals and heavy oil; (2) Upgrading of Bituminous Coals by the Agflotherm Process. Experimental procedures and data, bench and pilot scale equipments, etc., for beneficiating bituminous coals are described; (3) Soil Clean-up and Hydrocarbon Waste Treatment Process. Batch and pilot plant tests are described for soil contaminated by tar refuse from manufactured gas plant sites. (VC)

  2. Geophysics and clean development mechanisms (CDM) - Applications to coal fires

    NASA Astrophysics Data System (ADS)

    Meyer, U.; Chen-Brauchler, D.; Schlömer, S.; Kus, J.; Lambrecht, A.; Rüter, H.; Fischer, C.; Bing, K.

    2009-04-01

    The largest hard coal resources worldwide are found in the coal belt through Northern China and Inner Mongolia. Because of still existing technological problems and a steeply rising demand of coal in this region the most coal fires occur. Once established, coal fires are difficult to extinguish, destroy large amounts of coal and are major challenge to the environment. The Sino-German coal fire research initiative "Innovative technologies for exploration, extinction and monitoring of coal fires in Northern China" conducts field investigations, laboratory measurements and experiments as well as numerical modelling of coal fires in close co-operation with Chinese coal fire fighting departments. A special task within this project is to help the Chinese partners to develop methodologies and project designs to extinguish coal fires under the frame of the Kyoto protocol. In practise, this task requires a robust method to estimate the CO2 baseline of coal fires including fire detection and monitoring. In order to estimate the fire volume, fire propagation and the resulting CO2 exhaust gas volume, different types of geophysical measurements are necessary as near surface temperature and gas measurements, ground penetrating radar etc. Three different types of CO2 exhaust gas estimations from coal fires are discussed: the energy approach, the volume approach and the direct approach. The energy approach highly depends on accurate near surface and gas temperature plus the gas flux data. The volume approach is based on radar and near surface geomagnetic surveying and monitoring. The direct approach relies on the exact knowledge of gas fluxes and volumes. All approaches need reference data as regional to local weather data and petrological parameters of the burning coal. The approaches are evaluated for their use in CO2 baseline estimations and thus for clean development mechanisms.

  3. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    DOEpatents

    Burnet, George; Gokhale, Ashok J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste, and method for producing the same, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces.

  4. Hardened, environmentally disposable composite granules of coal cleaning refuse, coal combustion waste, and other wastes, and method preparing the same

    SciTech Connect

    Burnet, G.; Gokhale, A.J.

    1990-07-10

    A hardened, environmentally inert and disposable composite granule of coal cleaning refuse and coal combustion waste and method for producing the same are disclosed, wherein the coal combustion waste is first granulated. The coal cleaning refuse is pulverized into fine particles and is then bound, as an outer layer, to the granulated coal combustion waste granules. This combination is then combusted and sintered. After cooling, the combination results in hardened, environmentally inert and disposable composite granules having cores of coal combustion waste, and outer shells of coal cleaning refuse. The composite particles are durable and extremely resistant to environmental and chemical forces. 3 figs.

  5. ENVIRONMENTAL ASSESSMENT OF COAL CLEANING PROCESSES: HOMER CITY POWER COMPLEX TESTING

    EPA Science Inventory

    The report describes a preliminary, preoperational environmental survey conducted at a newly constructed advanced physical coal cleaning plant near Homer City, PA. The work is part of a comprehensive environmental assessment of physical and chemical coal cleaning processes perfor...

  6. Clean Coal Technology Demonstration Program. Program update 1994

    SciTech Connect

    1995-04-01

    The Clean Coal Technology Demonstration Program (CCT Program) is a $7.14 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Clean coal technologies being demonstrated under the CCT program are creating the technology base that allows the nation to meet its energy and environmental goals efficiently and reliably. The fact that most of the demonstrations are being conducted at commercial scale, in actual user environments, and under conditions typical of commercial operations allows the potential of the technologies to be evaluated in their intended commercial applications. The technologies are categorized into four market sectors: advanced electric power generation systems; environmental control devices; coal processing equipment for clean fuels; and industrial technologies. Sections of this report describe the following: Role of the Program; Program implementation; Funding and costs; The road to commercial realization; Results from completed projects; Results and accomplishments from ongoing projects; and Project fact sheets. Projects include fluidized-bed combustion, integrated gasification combined-cycle power plants, advanced combustion and heat engines, nitrogen oxide control technologies, sulfur dioxide control technologies, combined SO{sub 2} and NO{sub x} technologies, coal preparation techniques, mild gasification, and indirect liquefaction. Industrial applications include injection systems for blast furnaces, coke oven gas cleaning systems, power generation from coal/ore reduction, a cyclone combustor with S, N, and ash control, cement kiln flue gas scrubber, and pulse combustion for steam coal gasification.

  7. HOMER CITY MULTISTREAM COAL CLEANING DEMONSTRATION: A PROGRESS REPORT

    EPA Science Inventory

    The report gives an overview of ongoing testing and evaluation of the Homer City Coal Cleaning Plant, built to enable the Homer City Power Complex to meet sulfur dioxide (SO2) emission levels mandated by the State of Pennsylvania and the U.S. Government. The plant was constructed...

  8. Clean Coal Technology Demonstration Program: Program Update 1998

    SciTech Connect

    Assistant Secretary for Fossil Energy

    1999-03-01

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  9. Clean Coal Technology Demonstration Program: Program Update 2000

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2001-04-01

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  10. Clean Coal Technology Demonstration Program: Program Update 2001

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2002-07-30

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results. Also includes Power Plant Improvement Initiative Projects.

  11. Clean Coal Technology Demonstration Program: Program Update 1999

    SciTech Connect

    Assistant Secretary for Fossil Energy

    2000-04-01

    Annual report on the Clean Coal Technology Demonstration Program (CCT Program). The report address the role of the CCT Program, implementation, funding and costs, accomplishments, project descriptions, legislative history, program history, environmental aspects, and project contacts. The project descriptions describe the technology and provides a brief summary of the demonstration results.

  12. Advanced hot gas cleaning system for coal gasification processes

    NASA Astrophysics Data System (ADS)

    Newby, R. A.; Bannister, R. L.

    1994-04-01

    The United States electric industry is entering a period where growth and the aging of existing plants will mandate a decision on whether to repower, add capacity, or do both. The power generation cycle of choice, today, is the combined cycle that utilizes the Brayton and Rankine cycles. The combustion turbine in a combined cycle can be used in a repowering mode or in a greenfield plant installation. Today's fuel of choice for new combined cycle power generation is natural gas. However, due to a 300-year supply of coal within the United States, the fuel of the future will include coal. Westinghouse has supported the development of coal-fueled gas turbine technology over the past thirty years. Working with the U.S. Department of Energy and other organizations, Westinghouse is actively pursuing the development and commercialization of several coal-fueled processes. To protect the combustion turbine and environment from emissions generated during coal conversion (gasification/combustion) a gas cleanup system must be used. This paper reports on the status of fuel gas cleaning technology and describes the Westinghouse approach to developing an advanced hot gas cleaning system that contains component systems that remove particulate, sulfur, and alkali vapors. The basic process uses ceramic barrier filters for multiple cleaning functions.

  13. Applications of micellar enzymology to clean coal technology. Ninth quarterly report

    SciTech Connect

    Walsh, C.T.

    1991-01-30

    This project is designed to develop methods for pre-combustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid. Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models or organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. Among the variables which will be examined are the surfactant, the solvent, the water:surfactant ratio and the pH and ionic strength of the aqueous phase.

  14. Biochemical Removal of HAP Precursors From Coal

    SciTech Connect

    Olson, G.; Tucker, L.; Richards, J.

    1997-07-01

    This project addresses DOE`s interest in advanced concepts for controlling emissions of air toxics from coal-fired utility boilers. We are determining the feasibility of developing a biochemical process for the precombustion removal of substantial percentages of 13 inorganic hazardous air pollutant (HAP) precursors from coal. These HAP precursors are Sb, As, Be, Cd, Cr, Cl, Co, F, Pb, Hg, Mn, Ni, and Se. Although rapid physical coal cleaning is done routinely in preparation plants, biochemical processes for removal of HAP precursors from coal potentially offer advantages of deeper cleaning, more specificity, and less coal loss. Compared to chemical processes for coal cleaning, biochemical processes potentially offer lower costs and milder process conditions. Pyrite oxidizing bacteria, most notably Thiobacillusferrooxidans, are being evaluated in this project for their ability to remove HAP precursors from U.S. coals.

  15. Coal cleaning and the removal of ash from coal

    SciTech Connect

    Robbins, L.A.

    1986-03-11

    A method is described for treating a coal containing mass to reduce the ash components which comprises: (1) crushing the mass smaller than 20 mesh; (2) slurrying the crushed mass with water and an immiscible heavier-than-water organic media employing an intense mixing sufficient to cause intimate contact of the crushed mass with each liquid component of the slurry without an appreciable attrition; (3) carrying out a mild to substantially quiescent mixing sufficient to allow some initial disengagement of the water phase and its occluded ash from the organic media phase and its occluded coal; (4) separating the water phase from the heavier-than-water media phase including their respective solids in a raked settler; (5) collecting the separated phases and freeing the solids in each phase from its liquid; (6) drying the solids by contact with a heated surface.

  16. Illinois SB 1987: the Clean Coal Portfolio Standard Law

    SciTech Connect

    2009-01-15

    On January 12, 2009, Governor Rod Blagojevich signed SB 1987, the Clean Coal Portfolio Standard Law. The legislation establishes emission standards for new coal-fueled power plants power plants that use coal as their primary feedstock. From 2009-2015, new coal-fueled power plants must capture and store 50 percent of the carbon emissions that the facility would otherwise emit; from 2016-2017, 70 percent must be captured and stored; and after 2017, 90 percent must be captured and stored. SB 1987 also establishes a goal of having 25 percent of electricity used in the state to come from cost-effective coal-fueled power plants that capture and store carbon emissions by 2025. Illinois is the first state to establish a goal for producing electricity from coal-fueled power plants with carbon capture and storage (CCS). To support the commercial development of CCS technology, the legislation guarantees purchase agreements for the first Illinois coal facility with CCS technology, the Taylorville Energy Center (TEC); Illinois utilities are required to purchase at least 5 percent of their electricity supply from the TEC, provided that customer rates experience only modest increases. The TEC is expected to be completed in 2014 with the ability to capture and store at least 50 percent of its carbon emissions.

  17. Surface magnetic enhancement for coal cleaning. Final report

    SciTech Connect

    Hwang, J.Y.

    1992-10-01

    The program consisted of a fundamental study to define the chemistry for the interactions between magnetic reagent and mineral and coal particles, a laboratory study to determine the applicability of this technology on coal cleaning, and a parameter study to evaluate the technical and economical feasibility of this technology for desulfurization and de-ashing under various processing schemes. Surface magnetic enhancement using magnetic reagent is a new technology developed at the Institute. This technology can be applied to separate pyrite and other minerals particles from coal with a magnetic separation after adsorbing magnetic reagent on the surface of pyrite and other minerals particles. Particles which have absorbed magnetic reagent are rendered magnetic. The adsorption can be controlled to yield selectivity. Thus, the separation of traditionally nonmagnetic materials with a magnetic separator can be achieved. Experiments have been performed to demonstrate the theoretical fundamentals and the applications of the technology. Adsorbability, adsorption mechanisms, and adsorption selectivity are included in the fundamental study. The effects of particle size, magnetic reagent dosage, solid contents, magnetic matrix, applied magnetic field strengths, retention times, and feed loading capacities are included in the application studies. Three coals, including Illinois No. 6, Lower Kittanning and Pocahontas seams, have been investigated. More than 90% pyritic sulfur and ash reductions have been achieved. Technical and economic feasibilities of this technology have been demonstrated in this study. Both are competitive to that of the froth flotation approach for coal cleaning.

  18. Applications of coal-mineral association determined by SEM-AIA to physical coal cleaning

    SciTech Connect

    Straszheim, W.E.

    1993-10-01

    Analysis of the association of minerals with coal using scanning electron microscope-based automated image analysis (SEM-AIA) is described and applied to physical coal cleaning. Results are expressed with regard to both density-based and surface-based cleaning processes. Samples of nominal 200-mesh Pittsburgh No. 8 coal used in column flotation experiments were analyzed by SEM-AIA to predict cleanability for both types of cleaning and for individual minerals. Results indicated good liberation of minerals based on particle mineral matter content and thus predicted good cleanability by density-based methods. Results also showed poor liberation of pyrite compared to other minerals when particles were categorized according to surface appearance, thus indicating poor cleanability. Predictions were generally borne out by actual separations although additional factors besides liberation appear to be hindering the cleanability of pyrite by column flotation.

  19. Coal: world energy security. The Clearwater clean coal conference

    SciTech Connect

    Sakkestad, B.

    2009-07-01

    Topics covered include: oxy-fuel (overview, demonstrations, experimental studies, burner developments, emissions, fundamental and advanced concepts); post-combustion CO{sub 2} capture; coal conversion to chemicals and fuels; advanced materials; hydrogen production from opportunity fuels; mercury abatement options for power plants; and carbon capture and storage in volume 1. Subjects covered in volume 2 include: advanced modelling; advanced concepts for emission control; gasification technology; biomass; low NOx technology; computer simulations; multi emissions control; chemical looping; and options for improving efficiency and reducing emissions.

  20. Radiative heat transfer in PC (pulverized coal) furnaces burning deeply cleaned coals

    SciTech Connect

    Ahluwalia, R.K.; Im, K.H.

    1990-05-01

    A three-dimensional spectral radiation transport model has been developed for assessing the impact of burning deeply cleaned coals on heat absorption patterns in pulverized coal (PC) furnaces. Spectroscopic data are used for calculating the absorption coefficients of participating gases. Mie theory is invoked for determining the extinction and scattering efficiencies of combustion particulates. The optical constants of char, ash and soot are obtained from dispersion relations derived from reflectivity, transmissivity and extinction measurements. 8 refs., 2 figs., 3 tabs.

  1. Studies on the production of ultra-clean coal by alkali-acid leaching of low-grade coals

    SciTech Connect

    Nabeel, A.; Khan, T.A.; Sharma, D.K.

    2009-07-01

    The use of low-grade coal in thermal power stations is leading to environmental pollution due to the generation of large amounts of fly ash, bottom ash, and CO{sub 2} besides other pollutants. It is therefore important to clean the coal before using it in thermal power stations, steel plants, or cement industries etc. Physical beneficiation of coal results in only limited cleaning of coal. The increasing environmental pollution problems from the use of coal have led to the development of clean coal technologies. In fact, the clean use of coal requires the cleaning of coal to ultra low ash contents, keeping environmental norms and problems in view and the ever-growing need to increase the efficiency of coal-based power generation. Therefore this requires the adaptation of chemical cleaning techniques for cleaning the coal to obtain ultra clean coal having ultra low ash contents. Presently the reaction conditions for chemical demineralization of low-grade coal using 20% aq NaOH treatment followed by 10% H{sub 2}SO{sub 4} leaching under reflux conditions have been optimized. In order to reduce the concentration of alkali and acid used in this process of chemical demineralization of low-grade coals, stepwise, i.e., three step process of chemical demineralization of coal using 1% or 5% aq NaOH treatment followed by 1% or 5% H{sub 2}SO{sub 4} leaching has been developed, which has shown good results in demineralization of low-grade coals. In order to conserve energy, the alkali-acid leaching of coal was also carried out at room temperature, which gave good results.

  2. Coal-sand attrition system and its importance in fine coal cleaning. Final report

    SciTech Connect

    Mehta, R.K.; Zhu, Qinsheng

    1993-08-01

    It is known that ultra-fine coals are prerequisite for the deep cleaning of most US coal seams if environmental pollution arising from the use of such coals is to be minimized. Therefore, the production of finely liberated coal particles in conjunction with reduced heavy metal contaminants at low costs is desirable, if not mandatory. The liberation of intimately disseminated impurities from the coal matrix therefore, demands that the material be ground to a high degree of fineness. Similarily, some technologies for coal utilization require superfine particles (i.e., sizes less than ten microns). This implies additional costs for coal preparation plants due to the high energy and media costs associated with fine grinding operations. Besides, there are problems such as severe product contaminations due to media wear and impairment of the quality of coal. Hence, proper choice of grinding media type is important from the viewpoints of cost reduction and product quality. The use of natural quartz sand as grinding media in the comminution of industrial minerals in stirred ball mills has been indicated. The advantages of natural sand compared to steel media include low specific energy inputs, elimination of heavy metal contaminants and low media costs. In this work, the effect of rotor speed, solids concentration and feed-size are studied on four coals in conjunction with silica sand and steel shot. The results obtained are used to evaluate the suitability of silica sands as an alternative grinding media. for coal. Coal-sand and coal-steel systems are compared in terms of specific energy consumption, product fineness, media/wear contaminationanalysis and calorific values, liberation spectrum and particle shape characteristics. In general cleaner flotation concentrate was obtained from coals when they were ground with sand media. The zeta potential of coals was found to be different and lower when they ground with sand.

  3. Appalachian Clean Coal Technology Consortium. Quarterly technical progress report, 1996

    SciTech Connect

    Yoon, R.-H.; Phillips, D.I.; Luttrell, G.H.; Basim, B.; Sohn, S.

    1996-07-01

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies will be conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model is developed by West Virginia University. The research to be performed by the University of Kentucky has recently been determined to be: ``A Study of Novel Approaches for Destabilization of Flotation Froth``. Acoomplishments to date are reported.

  4. DEVELOPMENT OF A NOVEL FINE COAL CLEANING SYSTEM

    SciTech Connect

    Manoj K. Mohanty

    2005-06-01

    The goal of the proposed project was to develop a novel fine coal separator having the ability to clean 1 mm x 0 size coal in a single processing unit. The novel fine coal separator, named as EG(Enhanced Gravity) Float Cell, utilizes a centrifugal field to clean 1 mm x 250 micron size coal, whereas a flotation environment to clean minus 250 micron coal size fraction. Unlike a conventional enhanced gravity concentrator, which rotates to produce a centrifugal field requiring more energy, the EG Float Cell is fed with a tangential feed slurry to generate an enhanced gravity field without any rotating part. A prototype EG Float Cell unit having a maximum diameter of 60 cm (24 inch) was fabricated during the first-half of the project period followed by a series of exploratory tests to make suitable design modification. Test data indicated that there was a significant concentration of coarse heavy materials in the coarse tailings discharge of the EG Float Cell. The increase in weight (%) of 1 mm x 250 micron (16 x 60 mesh) size fraction from 48.9% in the feed to 72.2% in the coarse tailings discharge and the corresponding increase in the ash content from 56.9% to 87.0% is indicative of the effectiveness of the enhanced gravity section of the EG Float Cell. However, the performance of the flotation section needs to be improved. Some of the possible design modifications may include more effective air sparging system for the flotation section to produce finer bubbles and a better wash water distributor.

  5. Fine coal cleaning via the micro-mag process

    DOEpatents

    Klima, Mark S.; Maronde, Carl P.; Killmeyer, Richard P.

    1991-01-01

    A method of cleaning particulate coal which is fed with a dense medium slurry as an inlet feed to a cyclone separator. The coal particle size distribution is in the range of from about 37 microns to about 600 microns. The dense medium comprises water and ferromagnetic particles that have a relative density in the range of from about 4.0 to about 7.0. The ferromagnetic particles of the dense medium have particle sizes of less than about 15 microns and at least a majority of the particle sizes are less than about 5 microns. In the cyclone, the particulate coal and dense-medium slurry is separated into a low gravity product stream and a high gravity produce stream wherein the differential in relative density between the two streams is not greater than about 0.2. The low gravity and high gravity streams are treated to recover the ferromagnetic particles therefrom.

  6. Clean Coal Technology Demonstration Program: Program update 1993

    SciTech Connect

    Not Available

    1994-03-01

    The Clean Coal Technology Demonstration Program (also referred to as the CCT Program) is a $6.9 billion cost-shared industry/government technology development effort. The program is to demonstrate a new generation of advanced coal-based technologies, with the most promising technologies being moved into the domestic and international marketplace. Technology has a vital role in ensuring that coal can continue to serve U.S. energy interests and enhance opportunities for economic growth and employment while meeting the national committment to a clean and healthy global environment. These technologies are being advanced through the CCT Program. The CCT Program supports three substantive national objectives: ensuring a sustainable environment through technology; enhancing energy efficiency and reliability; providing opportunities for economic growth and employment. The technologies being demonstrated under the CCT Program reduce the emissions of sulfur oxides, nitrogen oxides, greenhouse gases, hazardous air pollutants, solid and liquid wastes, and other emissions resulting from coal use or conversion to other fuel forms. These emissions reductions are achieved with efficiencies greater than or equal to currently available technologies.

  7. Healy Clean Coal Project: Healy coal firing at TRW Cleveland Test Facility. Final report

    SciTech Connect

    Koyama, T.; Petrill, E.; Sheppard, D.

    1991-08-01

    A test burn of two Alaskan coals was conducted at TRW`s Cleveland test facility in support of the Healy Clean Coal Project, as part of Clean Coal Technology III Program in which a new power plant will be constructed using a TRW Coal Combustion System. This system features ash slagging technology combined with NO{sub x} and SO{sub x} control. The tests, funded by the Alaska Industrial Development and Export Authority (AIDEA) and TRW, were conducted to verify that the candidate Healy station coals could be successfully fired in the TRW coal combustor, to provide data required for scale-up to the utility project size requirements, and to produce sufficient flash-calcined material (FCM) for spray dryer tests to be conducted by Joy/NIRO. The tests demonstrated that both coals are viable candidates for the project, provided the data required for scale-up, and produced the FCM material. This report describes the modifications to the test facility which were required for the test burn, the tests run, and the results of the tests.

  8. Healy Clean Coal Project: Healy coal firing at TRW Cleveland Test Facility

    SciTech Connect

    Koyama, T.; Petrill, E.; Sheppard, D.

    1991-08-01

    A test burn of two Alaskan coals was conducted at TRW's Cleveland test facility in support of the Healy Clean Coal Project, as part of Clean Coal Technology III Program in which a new power plant will be constructed using a TRW Coal Combustion System. This system features ash slagging technology combined with NO{sub x} and SO{sub x} control. The tests, funded by the Alaska Industrial Development and Export Authority (AIDEA) and TRW, were conducted to verify that the candidate Healy station coals could be successfully fired in the TRW coal combustor, to provide data required for scale-up to the utility project size requirements, and to produce sufficient flash-calcined material (FCM) for spray dryer tests to be conducted by Joy/NIRO. The tests demonstrated that both coals are viable candidates for the project, provided the data required for scale-up, and produced the FCM material. This report describes the modifications to the test facility which were required for the test burn, the tests run, and the results of the tests.

  9. USE OF COAL CLEANING FOR COMPLIANCE WITH SO2 EMISSION REGULATIONS

    EPA Science Inventory

    The report gives results of an evaluation of coal cleaning as a means of controlling SO2 emissions from coal-fired stationary sources. Coal cleaning was examined in the light of various existing and proposed SO2 emissions regulations to determine applications in which the technol...

  10. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Smit, F.J.; Jha, M.C.

    1993-01-18

    This project is a step in the Department of Energy's program to show that ultra-clean fuel can be produced from selected coals and that the fuel will be a cost-effective replacement for oil and natural gas now fueling boilers in this country. The replacement of premium fossil fuels with coal can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the ultra-clean coal. The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. A secondary objective is to develop the design base for near-term commercial integration of advanced fine coal cleaning technologies in new or existing coal preparation plants for economically and efficiently processing minus 28-mesh coal fines. A third objective is to determine the distribution of toxic trace elements between clean coal and refuse when applying the advance column flotation and selective agglomeration technologies. The project team consists of Amax Research Development Center (Amax R D), Amax Coal industries, Bechtel Corporation, Center for Applied Energy Research (CAER) at the University of Kentucky, and Arcanum Corporation.

  11. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Smit, F.J.; Jha, M.C.; Phillips, D.I.; Yoon, R.H.

    1997-04-25

    The goal of this project is engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. Its scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by design and construction of a 2 t/h process development unit (PDU). Large lots of clean coal are to be produced in the PDU from three project coals. Investigation of the near-term applicability of the two advanced fine coal cleaning processes in an existing coal preparation plant is another goal of the project and is the subject of this report.

  12. The Clean Air Act impacts on rail coal

    SciTech Connect

    Sharp, R.G. )

    1991-03-01

    These factors are examined in this article. In November 1990, President Bush signed the Clean Air Act amendments of 1990 into law. Title IV, concerning acid rain control, calls for a two-phase reduction in power plant sulfur-dioxide emissions, culminating in a nationwide cap after the year 2000. A large part of this reduction will be obtained through substituting low-sulfur coals for the higher-sulfur fuels now used. Most commentators have characterized this legislation as a boon for low-sulfur coal producers and the railroads serving them. If, as projected, up to one-eighth of existing coal-burning plants shift to more distant suppliers, a surge in rail traffic would ensue. Whether this traffic originates at eastern or western mines, rail carriers would obtain longer hauls and greater coal volumes. We have examined the rail transport implications of the amendments and found that the potential rail benefits may be exaggerated. Although traffic volume will grow, margins on some new traffic are likely to be eroded by continued rate competition and reduced productivity. To satisfy coal transport needs in the 1990s, factors that challenge rail productivity must be recognized and resolved.

  13. Clean coal technology demonstration program: Program update 1996-97

    SciTech Connect

    1997-10-01

    The Clean Coal Technology Demonstration Program (known as the CCT Program) reached a significant milestone in 1996 with the completion of 20 of the 39 active projects. The CCT Program is responding to a need to demonstrate and deploy a portfolio of technologies that will assure the U.S. recoverable coal reserves of 297 billion tons could continue to supply the nation`s energy needs economically and in a manner that meets the nation`s environmental objectives. This portfolio of technologies includes environmental control devices that contributed to meeting the accords on transboundary air pollution recommended by the Special Envoys on Acid Rain in 1986. Operational, technical, environmental, and economic performance information and data are now flowing from highly efficient, low-emission, advanced power generation technologies that will enable coal to retain its prominent role into the next millennium. Further, advanced technologies are emerging that will enhance the competitive use of coal in the industrial sector, such as in steelmaking. Coal processing technologies will enable the entire coal resource base to be used while complying with environmental requirements. These technologies are producing products used by utilities and industrial processes. The capability to coproduce products, such as liquid and solid fuels, electricity, and chemicals, is being demonstrated at a commercial scale by projects in the CCT Program. In summary, this portfolio of technologies is satisfying the national need to maintain a multifuel energy mix in which coal is a key component because of its low-cost, availability, and abundant supply within the nation`s borders.

  14. Healy Clean Coal Project, Healy, Alaska final Environmental Monitoring Plan

    SciTech Connect

    Not Available

    1994-06-14

    This Environmental Monitoring Plan (EMP) provides the mechanism to evaluate the integrated coal combustion/emission control system being demonstrated by the Healy Clean Coal Project (HCCP) as part-of the third solicitation of the US Department of Energy (DOE) Clean Coal Technology Demonstration Program (CCT-III). The EMP monitoring is intended to satisfy two objectives: (1) to develop the information base necessary for identification, assessment, and mitigation of potential environmental problems arising from replication of the technology and (2) to identify and quantify project-specific and site-specific environmental impacts predicted in the National Environmental Policy Act (NEPA) documents (Environmental Impact Statement and Record of Decision). The EMP contains a description of the background and history of development of the project technologies and defines the processes that will take place in the combustion and spray dryer absorber systems, including the formation of flash-calcined material (FCM) and its use in sulfur dioxide (SO{sub 2}) removal from the flue gases. It also contains a description of the existing environmental resources of the project area. The EMP includes two types of environmental monitoring that are to be used to demonstrate the technologies of the HCCP: compliance monitoring and supplemental monitoring. Compliance monitoring activities include air emissions, wastewater effluents, and visibility. Monitoring of these resources provide the data necessary to demonstrate that the power plant can operate under the required state and federal statutes, regulations, and permit requirements.

  15. Application of an enhanced gravity separator for cleaning fine coal

    SciTech Connect

    Riley, D.M.; Firth, B.A.

    1993-12-31

    The efficiency of cleaning fine coal by gravity separation methods for particle sizes less than 0.250mm is low. Units such as water washing cyclones and spirals have been successfully employed for the coarser size fractions, but significant losses of fine coal have been observed in these applications. Flotation has also been successfully used, but it has a high ``effective`` separation density (about 2), and is a relatively expensive unit operation with regard to operating costs. Recently the Kelsey Centrifugal Jig was developed for concentrating minerals using centrifugal force in the range of 30 to 200G. This is achieved by rapidly spinning a cylindrical screen and injecting the feed at its bottom edge. Water is pulsed through the screen as the material is forced up the screen by the new incoming feed. A ragging bed of the coarser higher density particles forms on the screen. A project has recently been completed in which the capabilities of this unit were investigated in two coal preparation plants at pilot scale level on typical run of mine fine coal. Comparative studies were conducted on spirals and a laboratory Jameson flotation cell with the same feed material. The centrifugal jig was able to be operated in preparation plants provided tramp oversize material was excluded from the feed. It could separate coal from shale at very fine sizes (at least 0.038mm), but its capacity is limited by the amount of refuse which needs to be removed. With respect to the recovery of fine coal, the Jameson flotation cell was able to produce high refuse ash values when taken to completion.

  16. Clean coal technology deployment: From today into the next millennium

    SciTech Connect

    Papay, L.T.; Trocki, L.K.; McKinsey, R.R.

    1997-12-31

    The Department of Energy`s clean coal technology (CCT) program succeeded in developing more efficient, cleaner, coal-fired electricity options. The Department and its private partners succeeded in the demonstration of CCT -- a major feat that required more than a decade of commitment between them. As with many large-scale capital developments and changes, the market can shift dramatically over the course of the development process. The CCT program was undertaken in an era of unstable oil and gas prices, concern over acid rain, and guaranteed markets for power suppliers. Regulations, fuel prices, emergency of competing technologies, and institutional factors are all affecting the outlook for CCT deployment. The authors identify the major barriers to CCT deployment and then introduce some possible means to surmount the barriers.

  17. Evaluation of technology modifications required to apply clean coal technologies in Russian utilities. Final report

    SciTech Connect

    1995-12-01

    The report describes the following: overview of the Russian power industry; electric power equipment of Russia; power industry development forecast for Russia; clean coal technology demonstration program of the US Department of Energy; reduction of coal TPS (thermal power station) environmental impacts in Russia; and base options of advanced coal thermal power plants. Terms of the application of clean coal technology at Russian TPS are discussed in the Conclusions.

  18. Regional trends in the take-up of clean coal technologies

    SciTech Connect

    Wootten, J.M.

    1997-12-31

    Using surveys of the electricity industry taken in major OECD coal producing/coal consuming regions of North America, Europe, Southern Africa, and Asia/Pacific, this paper reports on the attitudes of power plant operators and developers toward clean coal technologies, the barriers to their use and the policies and measures that might be implemented, if a country or region desired to encourage greater use of clean coal technologies.

  19. International prospects for clean coal technologies (Focus on Asia)

    SciTech Connect

    Gallaspy, D.T.

    1997-12-31

    The purpose of this paper is to propose Asia as a focus market for commercialization of CCT`s; describe the principles for successful penetration of CCT`s in the international market; and summarize prospects for CCT`s in Asia and other international markets. The paper outlines the following: Southern Company`s clean coal commitment; acquisition of Consolidated Electric Power Asia (CEPA); the prospects for CCT`s internationally; requirements for CCT`s widespread commercialization; CEPA`s application of CCT`s; and gas turbine power plants as a perfect example of a commercialization driver.

  20. PRECOMBUSTION REMOVAL OF HAZARDOUS AIR POLLUTANT PRECURSORS

    SciTech Connect

    Unknown

    2000-10-09

    In response to growing environmental concerns reflected in the 1990 Clean Air Act Amendment (CAAA), the United States Department of Energy (DOE) sponsored several research and development projects in late 1995 as part of an initiative entitled Advanced Environmental Control Technologies for Coal-Based Power Systems. The program provided cost-shared support for research and development projects that could accelerate the commercialization of affordable, high-efficiency, low-emission, coal-fueled electric generating technologies. Clean coal technologies developed under this program would serve as prototypes for later generations of technologies to be implemented in the industrial sector. In order to identify technologies with the greatest potential for commercial implementation, projects funded under Phase I of this program were subject to competitive review by DOE before being considered for continuation funding under Phase II. One of the primary topical areas identified under the DOE initiative relates to the development of improved technologies for reducing the emissions of air toxics. Previous studies have suggested that many of the potentially hazardous air pollutant precursors (HAPPs) occur as trace elements in the mineral matter of run-of-mine coals. As a result, these elements have the potential to be removed prior to combustion at the mine site by physical coal cleaning processes (i.e., coal preparation). Unfortunately, existing coal preparation plants are generally limited in their ability to remove HAPPs due to incomplete liberation of the mineral matter and high organic associations of some trace elements. In addition, existing physical coal cleaning plants are not specifically designed or optimized to ensure that high trace element rejections may be achieved.

  1. Potential for thermal coal and Clean Coal Technology (CCT) in the Asia-Pacific

    SciTech Connect

    Johnson, C.J.; Long, S.

    1991-11-22

    The Coal Project was able to make considerable progress in understanding the evolving energy situation in Asia and the future role of coal and Clean Coal Technologies. It is clear that there will be major growth in consumption of coal in Asia over the next two decades -- we estimate an increase of 1.2 billion metric tons. Second, all governments are concerned about the environmental impacts of increased coal use, however enforcement of regulations appears to be quite variable among Asian countries. There is general caution of the part of Asian utilities with respect to the introduction of CCT's. However, there appears to be potential for introduction of CCT's in a few countries by the turn of the century. It is important to emphasize that it will be a long term effort to succeed in getting CCT's introduced to Asia. The Coal Project recommends that the US CCT program be expanded to allow the early introduction of CCT's in a number of countries.

  2. Evaluation of reverse coal-pyrite flotation for a proposed Ohio advanced coal-cleaning test facility

    SciTech Connect

    Miller, K.J.

    1989-07-01

    A laboratory test program was conducted at the Pittsburgh Energy Technology Center with precleaned and classified middlings samples of three high-sulfur Ohio coals. The test program was run to evaluate the possible application of the US Department of Energy's two-stage reverse coal-pyrite flotation process in a new coal-cleaning test facility to be built in Ohio by the Ohio Coal Development Office. Results showed that the pyritic sulfur content of all three of the prepared coal samples could be substantially lowered via the coal-pyrite flotation process. But with two of the three coals, the organic sulfur levels were so high that removal of all of the pyrite would have contributed little to total sulfur reduction. Thus, processes aimed at pyritic sulfur reduction alone (such as the reverse coal-pyrite flotation process) would have limited impact on total sulfur reduction with some Ohio coals. However, with other coals in which sulfur is predominantly in the form of pyrite and marcasite, the process would likely prove beneficial. Therefore, the inclusion of reverse coal-pyrite flotation circuitry in the new facility would be prudent, especially since the proposed advanced coal-cleaning test plant will contain other deep-cleaning circuitry to ensure maximum ash reduction to achieve the lowest possible SO/sub 2/ per Btu emission levels. 13 refs., 2 figs., 6 tabs.

  3. Assessing the environmental impact of energy generating clean coal technologies

    SciTech Connect

    Leslie, A.C.D.; McMillen, M.; Pell, J.

    1995-12-01

    The Clean Coal Technology (CCT) Program of the U.S. Department of Energy (DOE) is a partnership between government and industry designed for cleaner and more efficient use of coal, both for electric power generation and industrial applications. Approximately seven billion dollars have been committed to the CCT program (two and half-billion dollars from DOE and the rest by industry). The potential environmental effects of CCT projects are subject to review because a proposal by DOE to cost-share a CCT project constitutes a {open_quotes}major federal action{close_quotes} under section 102(2)(c) of NEPA. Consequently, by virtue of numerous NEPA impact evaluations of CCT projects, a great deal has been learned about environmental impact analyses for coal combustion sources. In the course of NEPA review of CCT projects, air quality is often a significant environmental issue. This paper focuses on CCT air quality issues from a NEPA perspective, including Prevention of Significant Deterioration, New Source Review, atmospheric visibility, global climate change, and acidic deposition. The analyses of the impacts of the proposed action, alternative actions, and cumulative effects will be examined. (It is a {open_quotes}given{close_quotes} that any action must comply with Federal and State requirements and the provision of the Clean Air Act and other regulatory statues.) NEPA is not a permitting process, but rather it is a process to provide decision makers with the information they require make an informed decision about the potential environmental consequences of undertaking an action. The NEPA review of environmental effects has been instrumental in effectuating beneficial changes in some past CCT projects-changes that have mitigated potentially adverse environmental impacts. Accordingly, NEPA has served as a constructive analytical tool, with similar implications for other actions related to the electric power generation industry that are subject to environmental review.

  4. Development and applications of clean coal fluidized bed technology

    SciTech Connect

    Eskin, N.; Hepbasli, A.

    2006-09-15

    Power generation in Europe and elsewhere relies heavily on coal and coal-based fuels as the source of energy. The reliance will increase in the future due to the decreasing stability of price and security of oil supply. In other words, the studies on fluidized bed combustion systems, which is one of the clean coal technologies, will maintain its importance. The main objective of the present study is to introduce the development and the applications of the fluidized bed technology (FBT) and to review the fluidized bed combustion studies conducted in Turkey. The industrial applications of the fluidized bed technology in the country date back to the 1980s. Since then, the number of the fluidized bed boilers has increased. The majority of the installations are in the textile sector. In Turkey, there is also a circulating fluidized bed thermal power plant with a capacity of 2 x 160 MW under construction at Can in Canakkale. It is expected that the FBT has had, or will have, a significant and increasing role in dictating the energy strategies for Turkey.

  5. Clean coal reference plants: Pulverized coal boiler with flue gas desulfurization. Topical report

    SciTech Connect

    1995-09-01

    The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications.

  6. Jute fiber composites from coal, super clean coal, and petroleum vacuum residue-modified phenolic resin

    SciTech Connect

    Ahmaruzzaman, M.; Sharma, D.K.

    2005-07-01

    Jute fiber composites were prepared with novolac and coal, phenolated-oxidized super clean coal (POS), petroleum vacuum residue (XVR)-modified phenol-formaldehyde (novolac) resin. Five different type of resins, i.e., coal, POS, and XVR-modified resins were used by replacing (10% to 50%) with coal, POS, and XVR. The composites thus prepared have been characterized by tensile strength, hardness, thermogravimetric analysis (TGA), Fourier-transfer infrared (FT-IR), water absorption, steam absorption, and thickness swelling studies. Twenty percent POS-modified novolac composites showed almost the same tensile strength as that of pure novolac composites. After 30% POS incorporation, the tensile strength decreased to 25.84MPa from 33.96MPa in the case of pure novolac resin composites. However, after 50% POS incorporation, the percent retention of tensile strength was appreciable, i.e., 50.80% retention of tensile strength to that of pure novolac jute composites. The tensile strength of coal and XVR-rnodified composites showed a trend similar to that shown by POS-modified novolac resin composites. However, composites prepared from coal and XVR-modified resin with 50% phenol replacement showed 25.4% and 42% tensile strength retention, respectively, compared to that of pure novolac jute composites. It was found that the hardness of the modified composites slightly decreased with an increase in coal, POS, and XVR incorporation in the resin. The XVR-modified composites showed comparatively lower steam absorption than did coal or POS-modified composites. The thermal stability of the POS-modified composites was the highest among the composites studied. The detailed results obtained are being reported.

  7. CAPSULE REPORT: FIRST PROGRESS REPORT: PHYSICAL COAL CLEANING DEMONSTRATION AT HOMER CITY, PA

    EPA Science Inventory

    The theory, current testing program at Homer City, PA, and other applications of the physical coal cleaning process are examined in this report. his cleaning process allows the use of raw coals with a pyritic to organic sulfur content of 2:1 to 4:1, by removing enough pyrite sulf...

  8. EVALUATION OF LOW GRAVITY DENSE MEDIA CYCLONE PERFORMANCE IN CLEANING FINE COAL

    EPA Science Inventory

    The report gives results of 36 pilot plant tests, conducted to evaluate the performance of dense-medium cyclones in cleaning fine coal (9x100 mesh) at low specific gravity (1.3). Test variables included two orifice sizes, three medium-to-coal ratios, and six flow rates. The clean...

  9. Dewatering studies of fine clean coal. [Quarterly] technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Parekh, B.K.

    1992-08-01

    Physical cleaning of ultra-fine coal using an advanced froth flotation techniques provides a low ash product, however, due to high surface area of particles the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effects of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. The studies have identified a combination of metal ion and surfactant found to be effective in providing a 22 percent moisture filter cake.

  10. Dewatering studies of fine clean coal. Technical report, September 1, 1991--November 30, 1991

    SciTech Connect

    Parekh, B.K.

    1991-12-31

    Physical cleaning of ultra-fine coal using an advanced froth flotation technique provides a low ash product, however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop the process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effects of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. During the last year`s effort, it was reported that a combination of metal ion and surfactant provided a 22 percent moisture filter cake.

  11. Appalachian Clean Coal Technology Consortium. Technical progress report, January 1, 1995--March 31, 1995

    SciTech Connect

    Feeley, T.J. III

    1995-06-26

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. Affiliate members currently include AMVEST Minerals; Arch Minerals Corp.; A.T. Massey Coal Co.; Carpco, Inc.; CONSOL Inc.; Cyprus Amax Coal Co.; Pittston Coal Management Co.; and Roberts & Schaefer Company. First year research has focused on fine coal dewatering and modeling.

  12. APPLICATION OF OIL AGGLOMERATION FOR EFFLUENT CONTROL FROM COAL CLEANING PLANTS

    EPA Science Inventory

    The report discusses the potential applicability of oil agglomeration for the control of black water effluents from coal cleaning plants processing four different coals. Removal and recovery of the coal from each of the black waters produced aqueous suspensions of mineral matter ...

  13. Coal preparation

    SciTech Connect

    Not Available

    1991-05-01

    The acid rain control legislation has prompted the Department of Energy (DOE) to seek new technology using the Clean Coal Technology program solicitation. The main goal of the program is to reduce SO{sub 2} emissions below 9 Mt/a (10 million stpy) and NO{sub x} emission below 5.4 Mt/a (6 million stpy) by the year 2000. This would be accomplished by using precombustion, combustion, post combustion and conversion technology. Utilities are considering installing new scrubbers, switching fuel or possibly deep clean. However, the time required to implement the control technology is short. Due to the legislation, about 110 plants will have to adopt one of the approaches. This paper reports that in characterization of coal, Ames Laboratory used a scanning electron microscope- based, automated image analysis (SEM-AIA) technique to identify coal and mineral matter association. Various forms of organic sulfur were identified using peroxyacetic acid oxidation of coal. This was followed by subsequent microscopic, GC-MS, and HRMS analysis by Southern Illinois University. In ultrafine grinding of coal, it was reported by the Mining and Mineral Institute of Alabama that silica sand or flint shot used less energy compared to steel ball mills.

  14. Engineering design and analysis of advanced physical fine coal cleaning technologies

    SciTech Connect

    Gallier, P.W.

    1993-01-20

    This project is sponsored by the United States Department of Energy (DOE) for the Engineering Design and Analysis of Advanced Physical Fine Coal Cleaning Technologies: The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cycloning, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level. The commercially available ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. This report is submitted to document the progress of Aspen Technology, Inc. (AspenTech), its contractor, ICF Kaiser Engineers, Inc.,(ICF KE) and CQ Inc., a subcontractor to ICF KE, for the period of October through December 1992. ICF KE is providing coal preparation consulting and processing engineering services in this work and they are responsible for recommending the design of models to represent conventional coal cleaning equipment and costing of these models. CQ Inc. is a subcontractor to ICF KE on Tasks 1-5.

  15. The Mesaba Energy Project: Clean Coal Power Initiative, Round 2

    SciTech Connect

    Stone, Richard; Gray, Gordon; Evans, Robert

    2014-07-31

    The Mesaba Energy Project is a nominal 600 MW integrated gasification combine cycle power project located in Northeastern Minnesota. It was selected to receive financial assistance pursuant to code of federal regulations (?CFR?) 10 CFR 600 through a competitive solicitation under Round 2 of the Department of Energy?s Clean Coal Power Initiative, which had two stated goals: (1) to demonstrate advanced coal-based technologies that can be commercialized at electric utility scale, and (2) to accelerate the likelihood of deploying demonstrated technologies for widespread commercial use in the electric power sector. The Project was selected in 2004 to receive a total of $36 million. The DOE portion that was equally cost shared in Budget Period 1 amounted to about $22.5 million. Budget Period 1 activities focused on the Project Definition Phase and included: project development, preliminary engineering, environmental permitting, regulatory approvals and financing to reach financial close and start of construction. The Project is based on ConocoPhillips? E-Gas? Technology and is designed to be fuel flexible with the ability to process sub-bituminous coal, a blend of sub-bituminous coal and petroleum coke and Illinois # 6 bituminous coal. Major objectives include the establishment of a reference plant design for Integrated Gasification Combined Cycle (?IGCC?) technology featuring advanced full slurry quench, multiple train gasification, integration of the air separation unit, and the demonstration of 90% operational availability and improved thermal efficiency relative to previous demonstration projects. In addition, the Project would demonstrate substantial environmental benefits, as compared with conventional technology, through dramatically lower emissions of sulfur dioxide, nitrogen oxides, volatile organic compounds, carbon monoxide, particulate matter and mercury. Major milestones achieved in support of fulfilling the above goals include obtaining Site, High Voltage

  16. Applications of micellar enzymology to clean coal technology. Twelfth quarterly report

    SciTech Connect

    Walsh, C.T.

    1993-03-09

    This project is designed to develop methods for precombustion coal remediation by implementing recent advances in enzyme biochemistry. The novel approach of this study is incorporation of hydrophilic oxidative enzymes in reverse micelles in an organic solvent. Enzymes from commercial sources or microbial extracts are being investigated for their capacity to remove organic sulfur from coal by oxidation of the sulfur groups, splitting of C-S bonds and loss of sulfur as sulfuric acid. Dibenzothiophene (DBT) and ethylphenylsulfide (EPS) are serving as models of organic sulfur-containing components of coal in initial studies. A goal of this project is to define a reverse micelle system that optimizes the catalytic activity of enzymes toward desulfurization of model compounds and ultimately coal samples. Studies by several groups (Martinek et al., 1981; Kabanov et al., 1988; Martinek, 1989; Verhaert et al., 1990) have shown that the surfactant AOT over a broad concentration range in organic solvents produces micelles, comparatively uniform in diameter, which incorporate hydrophilic enzymes. The activity (kcat) of certain enzymes in this system is higher than in aqueous solution. This surfactant is therefore being examined as a vehicle for enhancement of sulfoxidation reactions.

  17. Coal cleaning residues and Fe-minerals implications.

    PubMed

    Silva, Luis F O; Macias, Felipe; Oliveira, Marcos L S; da Boit, M Kátia; Waanders, Frans

    2011-01-01

    In the present investigation, a study was undertaken to understand the origin of Fe-minerals presents in Brazilian coal mining and to understand the environmental implication and the chemical heterogeneity in the study area. Coal cleaning residue samples rich in clays, quartz, sulphides, carbonates, sulphates, etc. were sampled from Lauro Muller, Urussanga, Treviso, Siderópolis, and Criciúma cities in the Santa Catarina State and a total of 19 samples were collected and Mössbauer, XRD, SEM/EDX, and TEM analyses were conducted on the samples. The major Fe-minerals identified are represented by the major minerals chlorite, hematite, illite, and pyrite, while the minor minerals include, ankerite, chalcopyrite, goethite, hematite, jarosite, maghemite, magnetie, marcasite, melanterite, natrojarosite, oligonite, pyrrhotite, rozenite, schwertmannite, siderite, and sideronatrile. Pyrite is relatively abundant in some cases, making up to around 10% of the mineral matter in several samples. The sulphates minerals such as jarosite and others, probably represent oxidation products of pyrite, developed during exposure or storage. PMID:20127406

  18. Clean coal reference plants: Atmospheric CFB. Topical report, Task 1

    SciTech Connect

    Rubow, L.N.; Harvey, L.E.; Buchanan, T.L.; Carpenter, R.G.; Hyre, M.R.; Zaharchuk, R.

    1992-06-01

    The Clean Coal Technology Demonstration Program is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the US energy marketplace with a number of advanced, more efficient and environmentally responsive coal-using technologies. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which correspond to the center`s areas of technology development, including atmospheric fluidized bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications. A measure of success in the CCT program will be the commercial acceptance of the new technologies being demonstrated. The dissemination of project information to potential users is being accomplished by producing a series of reference plant designs which will provide the users a basis for the selection of technologies applicable to their future energy requirements. As a part of DOE`s monitoring and evaluation of the CCT Projects, Gilbert/Commonwealth (G/C) has been contracted to assist in this effort by producing the design of a commercial size Reference Plant, utilizing technologies developed in the CCT Program. This report, the first in a series, describes the design of a 400 MW electric power plant, utilizing an atmospheric pressure, circulating fluidized bed combustor (ACFB) similar to the one which was demonstrated at Colorado-Ute`s Nucla station, funded in Round 1 of the CCT Program. The intent of the reference plant design effort was to portray a commercial power plant with attributes considered important to the utility industry. The logical choice for the ACFB combustor was Pyropower since they supplied the ACFB for the Nucla Project.

  19. Appalachian Clean Coal Technology Consortium. Technical progress report, October 10, 1994--December 31, 1994

    SciTech Connect

    Feeley, T.J. III

    1995-06-26

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. The consortium has three charter members, including Virginia Polytechnic Institute and State University, West Virginia University, and the University of Kentucky. The Consortium also includes industry affiliate members that form an Advisory Committee. Affiliate members currently include AMVEST Minerals; Arch Minerals Corp.; A.T. Massey Coal Co.; Carpco, Inc.; CONSOL Inc.; Cyprus Amax Coal Co.; Pittston Coal Management Co.; and Roberts & Schaefer Company. First year activites are focused on dewatering and modeling of spirals.

  20. Impact of coal cleaning on the cost of new coal-fired power generation. Final report. [Comparison of 7 hypothetical power generation cases

    SciTech Connect

    Folz, D.J.; Goodman, P.O.; Sybert, L.

    1981-03-01

    Seven hypothetical power-generation cases were studied to estimate the cost effect in each case of coal cleaning. Three levels of coal preparation - no cleaning, partial cleaning, and intensive cleaning - were used to perform the analysis. Two-unit, 1000-MW power plants operating at 70% average load factor were assumed. These power plants were designed to comply with the proposed NSPS for SO/sub 2/ emissions (85% removal/24-hour averaging) under the 1977 Clean Air Act Amendments. Diverse coals and plant locations were selected. The estimated capital costs of the coal cleaning plants were consistently less than 5% of the capital costs estimated for the corresponding power-plants. In 6 of the 7 study cases, the utilization of coal cleaning reduced overall capital costs, and in 5 cases the busbar-cost savings introduced by the use of cleaned coal more than offset the incremental cost of coal cleaning. In terms of 30-year levelized costs, the use of cleaned coal was estimated to be responsible for net busbar-cost savings of up to 2 mills/net kWh in the 5 cases where coal cleaning appeared cost effective. These results are considered conservative, since certain economic benefits of using cleaned coal (e.g., improved power plant availability and operability) were not included in the cost estimates due to lack of sufficient data.

  1. Coal diesel combined-cycle project. Comprehensive report to Congress: Clean Coal Technology Program

    SciTech Connect

    Not Available

    1994-05-01

    One of the projects selected for funding is a project for the design, construction, and operation of a nominal 90 ton-per-day 14-megawatt electrical (MWe), diesel engine-based, combined-cycle demonstration plant using coal-water fuels (CWF). The project, named the Coal Diesel Combined-Cycle Project, is to be located at a power generation facility at Easton Utilities Commission`s Plant No. 2 in Easton, Talbot County, Maryland, and will use Cooper-Bessemer diesel engine technology. The integrated system performance to be demonstrated will involve all of the subsystems, including coal-cleaning and slurrying systems; a selective catalytic reduction (SCR) unit, a dry flue gas scrubber, and a baghouse; two modified diesel engines; a heat recovery steam generation system; a steam cycle; and the required balance of plant systems. The base feedstock for the project is bituminous coal from Ohio. The purpose of this Comprehensive Report is to comply with Public Law 102-154, which directs the DOE to prepare a full and comprehensive report to Congress on each project selected for award under the CCT-V Program.

  2. Coal pond fines cleaning with classifying cyclones, spirals, and column flotation

    SciTech Connect

    Carson, W.R.; Arnold, B.J.; Raleigh, C.E. Jr.; Parekh, B.K.

    1997-07-01

    Large reserves of coal pond fines arc found in the Illinois Basin--over 40 million tons in Western Kentucky, over 65 million tons in Southern Illinois, and over 35 million tons in Southern Indiana. If these fines are used to produce coal-water slurry (CWS), fuel costs, NO{sub x} emissions, and pond closure costs can be reduced. Coal fines from this region that are used to produce CWS for co-fire or re-burn may require processing, however, to attain proper particle size distribution and fuel quality. To evaluate the effectiveness of using coal cleaning technologies to control these CWS quality parameters, a simple flowsheet for recovering and processing coal pond fines was designed and tested. Coal fines processing consisted of using classifying cyclones to size at nominal minus 200 mesh, cleaning the classifying cyclone underflow using spirals, and cleaning the overflow using column froth flotation. Ash content of the dean coal from the spiral was reduced to about 10 percent, winch is satisfactory to use for CWS co-firing in a cyclone-fired boiler. The clean coal from column flotation may be used for re-burn in a cydone-fired boiler or as co-fire fuel in a wall-fired or tangentially-fired boiler Heating value recovery during laboratory scale, pilot-scale, and commercial-scale coal cleaning testing was about 80 percent.

  3. Cleaning and utilization of coals for low emission at Swedish power plants

    SciTech Connect

    Forssberg, K.S.E.; Ryk, L.

    1995-10-01

    The paper discusses coal utilization in Sweden. All hard coals have to be imported from other countries. Peat from domestic sources is used as a complement. environmental legislation and taxation on fuel and emissions are severe. This situation affects the procurement, preparation, handling and use of coal. The paper presents: R and D projects concerning deep cleaning of thermal coal; handling and treatment of coal used in PFBC boilers and for blast furnace injection; dust prevention for coal and peat briquettes; and procurement of col emphasizing quality and environmental issues.

  4. Engineering design and analysis of advanced physical fine coal cleaning technologies

    SciTech Connect

    Not Available

    1992-01-20

    This project is sponsored by the United States Department of Energy (DOE) for the Engineering Design and Analysis of Advanced Physical Fine Coal Cleaning Technologies. The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This DOE project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cylconing, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level.

  5. The Clean Air Act Amendments of 1990: Hazardous Air Pollutant Requirements and the DOE Clean Coal Technology Program

    SciTech Connect

    Moskowitz, P.D.; DePhillips, M.; Fthenakis, V.M.; Hemenway, A.

    1991-12-31

    The purpose of the US Department of Energy -- Office of Fossil Energy (DOE FE) Clean Coal Technology Program (CCTP) is to provide the US energy marketplace with advanced, efficient, and environmentally sound coal-based technologies. The design, construction, and operation of Clean Coal Technology Demonstration Projects (CCTDP) will generate data needed to make informed, confident decisions on the commercial readiness of these technologies. These data also will provide information needed to ensure a proactive response by DOE and its industrial partners to the establishment of new regulations or a reactive response to existing regulations promulgated by the US Environmental Protection Agency (EPA). The objectives of this paper are to: (1) Present a preliminary examination of the potential implications of the Clean Air Act Amendments (CAAA) -- Title 3 Hazardous Air Pollutant requirements to the commercialization of CCTDP; and (2) help define options available to DOE and its industrial partners to respond to this newly enacted Legislation.

  6. The Clean Air Act Amendments of 1990: Hazardous Air Pollutant Requirements and the DOE Clean Coal Technology Program

    SciTech Connect

    Moskowitz, P.D.; DePhillips, M.; Fthenakis, V.M. ); Hemenway, A. )

    1991-01-01

    The purpose of the US Department of Energy -- Office of Fossil Energy (DOE FE) Clean Coal Technology Program (CCTP) is to provide the US energy marketplace with advanced, efficient, and environmentally sound coal-based technologies. The design, construction, and operation of Clean Coal Technology Demonstration Projects (CCTDP) will generate data needed to make informed, confident decisions on the commercial readiness of these technologies. These data also will provide information needed to ensure a proactive response by DOE and its industrial partners to the establishment of new regulations or a reactive response to existing regulations promulgated by the US Environmental Protection Agency (EPA). The objectives of this paper are to: (1) Present a preliminary examination of the potential implications of the Clean Air Act Amendments (CAAA) -- Title 3 Hazardous Air Pollutant requirements to the commercialization of CCTDP; and (2) help define options available to DOE and its industrial partners to respond to this newly enacted Legislation.

  7. Coal surface control for advanced physical fine coal cleaning technologies. Final report, September 19, 1988--August 31, 1992

    SciTech Connect

    Morsi, B.I.; Chiang, S.H.; Sharkey, A.; Blachere, J.; Klinzing, G.; Araujo, G.; Cheng, Y.S.; Gray, R.; Streeter, R.; Bi, H.; Campbell, P.; Chiarlli, P.; Ciocco, M.; Hittle, L.; Kim, S.; Kim, Y.; Perez, L.; Venkatadri, R.

    1992-12-31

    This final report presents the research work carried out on the Coal Surface Control for Advanced Physical Fine Coal Cleaning Technologies project, sponsored by the US Department of Energy, Pittsburgh Energy Technology Center (DOE/PETC). The project was to support the engineering development of the selective agglomeration technology in order to reduce the sulfur content of US coals for controlling SO{sub 2} emissions (i.e., acid rain precursors). The overall effort was a part of the DOE/PETCs Acid Rain Control Initiative (ARCI). The overall objective of the project is to develop techniques for coal surface control prior to the advanced physical fine coal cleaning process of selective agglomeration in order to achieve 85% pyrite sulfur rejection at an energy recovery greater than 85% based on run-of-mine coal. The surface control is meant to encompass surface modification during grinding and laboratory beneficiation testing. The project includes the following tasks: Project planning; methods for analysis of samples; development of standard beneficiation test; grinding studies; modification of particle surface; and exploratory R&D and support. The coal samples used in this project include three base coals, Upper Freeport - Indiana County, PA, Pittsburgh NO. 8 - Belmont County, OH, and Illinois No. 6 - Randolph County, IL, and three additional coals, Upper Freeport - Grant County- WV, Kentucky No. 9 Hopkins County, KY, and Wyodak - Campbell County, WY. A total of 149 drums of coal were received.

  8. Engineering development of advanced physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Shields, G.L.; Smit, F.J.; Jha, M.C.

    1997-08-28

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope included laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction and operation of 2 t/hr process development unit (PDU). This report represents the findings of the PDU Advanced Column Flotation Testing and Evaluation phase of the program and includes a discussion of the design and construction of the PDU. Three compliance steam coals, Taggart, Indiana VII and Hiawatha, were processed in the PDU to determine performance and design parameters for commercial production of premium fuel by advanced flotation. Consistent, reliable performance of the PDU was demonstrated by 72-hr production runs on each of the test coals. Its capacity generally was limited by the dewatering capacity of the clean coal filters during the production runs rather than by the flotation capacity of the Microcel column. The residual concentrations of As, Pb, and Cl were reduced by at least 25% on a heating value basis from their concentrations in the test coals. The reduction in the concentrations of Be, Cd, Cr, Co, Mn, Hg, Ni and Se varied from coal to coal but the concentrations of most were greatly reduced from the concentrations in the ROM parent coals. The ash fusion temperatures of the Taggart and Indiana VII coals, and to a much lesser extent the Hiawatha coal, were decreased by the cleaning.

  9. Engineering Development of Advanced Physical Fine Coal Cleaning for Premium Fuel Applications

    SciTech Connect

    Smit, Frank J; Schields, Gene L; Jha, Mehesh C; Moro, Nick

    1997-09-26

    The ash in six common bituminous coals, Taggart, Winifrede, Elkhorn No. 3, Indiana VII, Sunnyside and Hiawatha, could be liberated by fine grinding to allow preparation of clean coal meeting premium fuel specifications (< 1- 2 lb/ MBtu ash and <0.6 lb/ MBtu sulfur) by laboratory and bench- scale column flotation or selective agglomeration. Over 2,100 tons of coal were cleaned in the PDU at feed rates between 2,500 and 6,000 lb/ h by Microcel™ column flotation and by selective agglomeration using recycled heptane as the bridging liquid. Parametric testing of each process and 72- hr productions runs were completed on each of the three test coals. The following results were achieved after optimization of the operating parameters: The primary objective was to develop the design base for commercial fine coal cleaning facilities for producing ultra- clean coals which can be converted into coal-water slurry premium fuel. The coal cleaning technologies to be developed were advanced column flotation and selective agglomeration, and the goal was to produce fuel meeting the following specifications.

  10. 5. annual clean coal technology conference: powering the next millennium. Volume 2

    SciTech Connect

    1997-06-01

    The Fifth Annual Clean Coal Technology Conference focuses on presenting strategies and approaches that will enable clean coal technologies to resolve the competing, interrelated demands for power, economic viability, and environmental constraints associated with the use of coal in the post-2000 era. The program addresses the dynamic changes that will result from utility competition and industry restructuring, and to the evolution of markets abroad. Current projections for electricity highlight the preferential role that electric power will have in accomplishing the long-range goals of most nations. Increase demands can be met by utilizing coal in technologies that achieve environmental goals while keeping the cost- per-unit of energy competitive. Results from projects in the DOE Clean Coal Technology Demonstration Program confirm that technology is the pathway to achieving these goals. The industry/government partnership, cemented over the past 10 years, is focused on moving the clean coal technologies into the domestic and international marketplaces. The Fifth Annual Clean Coal Technology Conference provides a forum to discuss these benchmark issues and the essential role and need for these technologies in the post-2000 era. This volume contains technical papers on: advanced coal process systems; advanced industrial systems; advanced cleanup systems; and advanced power generation systems. In addition, there are poster session abstracts. Selected papers from this proceedings have been processed for inclusion in the Energy Science and Technology database.

  11. Agenda and briefing book: Clean Coal Technology Coordinating Committee, September 16, 1991, Louisville, Kentucky

    SciTech Connect

    Not Available

    1991-09-16

    A considerable amount of time was spent discussing the Clean Air Act Amendments pending before Congress. Several members pointed out provisions of the legislation that would have serious impacts on the coal industry and the electric utility industry. The need for increased electricity in Florida raised the question about coal fired Power Plants. It is generally believed that most people in Florida do not know that over 55 percent of the electricity now comes from coal-fired generators. However, publicly, people will say they do not want coal-fired facilities built in Florida. People in Florida are concerned with the EMF Issue just as much as the source of power. It was stated that the coal industry has a very poor image and DOE should assume responsibility for improving the image of coal. it was agreed that it would take a considerable financial commitment to do this and that in addition to government the industry would have to be willing to contribute financially. The Partial results of a survey to utilities concerning the future use of clean coal technologies was reported. Utilities are not ignoring coal technologies but acknowledged that the amendments to the Clean Air Act would be the driving force in future decisions. It was learned through the survey that the DOE negotiation process in the Clean Coal Technology Program was in need of improvement. DOE had recently changed the procedure internally and it was anticipated that the procedure would be smoother in the future.

  12. The study and practice of clean coal pressure filter and dewatering process

    SciTech Connect

    Xie, G.; Wu, L.; Ou, Z.

    1999-07-01

    This paper introduces the current status of dewatering of the flotation clean coal and the problems in China. The industrial application of the dewatering process and the newly developed clean coal pressure filter is represented. And the results indicated that this filter press possesses such advantages as fast speed in filter lower moisture in filter cake, convenience in operation, obvious saving on energy, etc. It will have a broad applications.

  13. Active carbons and clean briquettes from the modified Kansk-Achinsk brown coal

    SciTech Connect

    Kuznetsov, P.N.; Kuznetsova, L.I.; Kontzevoi, A.A.; Pozharnikov, V.A.

    1996-12-31

    The effect of modification of Kansk Achinsk Brown coal by means of chemical and mechanical pretreatments as well as by hydrolyzed lignin addition on coal briquetting was studied. Coal briquettes were then pyrolyzed and steam activated at 700--800 C to prepare the active carbons. The main focus was to analyze how macromolecular structure of brown coal affect the properties of briquettes and the sorption and mechanical properties of activated carbons and to investigate the potential for the production of clean briquetted fuel and high performance carbon adsorbents through the directive modification of coal.

  14. Engineering development of advanced physical fine coal cleaning technologies - froth flotation

    SciTech Connect

    Ferris, D.D.; Bencho, J.R.

    1995-11-01

    In 1988, ICF Kaiser Engineers was awarded DOE Contract No. DE-AC22-88PC88881 to research, develop, engineer and design a commercially acceptable advanced froth flotation coal cleaning technology. The DOE initiative is in support of the continued utilization of our most abundant energy resource. Besides the goal of commercialability, coal cleaning performance and product quality goals were established by the DOE for this and similar projects. primary among these were the goals of 85 percent energy recovery and 85 percent pyrite rejection. Three nationally important coal resources were used for this project: the Pittsburgh No. 8 coal, the Upper Freeport coal, and the Illinois No. 6 coal. Following is a summary of the key findings of this project.

  15. ENVIRONMENTAL AND ECONOMIC COMPARISON OF ADVANCED PROCESSES FOR CONVERSION OF COAL AND BIOMASS INTO CLEAN ENERGY

    EPA Science Inventory

    Biomass and coal conversion into clean energy is compared on an economic and environmental basis in three regional scenarios: (1) electric power from direct combustion of wood versus conventional coal combustion in the South Central U.S., (2) synthetic pipeline gas from anaerobic...

  16. Chemical cleaning of coal by molten caustic leaching after pretreatment by low-temperature devolatilization

    DOEpatents

    Chriswell, Colin D.; Kaushik, Surender M.; Shah, Navin D.; Markuszewski, Richard

    1989-08-22

    Pretreatment of coal by devolatization at temperatures ranging from about 420.degree. C. to about 450.degree. C. for from about 10 minutes to about 30 minutes before leaching with molten caustic leads to a significant reduction in carbonate formation, greatly reducing the cost of cleaning coal on a per ton basis.

  17. 75 FR 18500 - Guidance on Improving EPA Review of Appalachian Surface Coal Mining Operations under the Clean...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-12

    ... coal mining on the aquatic environment. In addition to the existing peer-reviewed science outlined in... AGENCY Guidance on Improving EPA Review of Appalachian Surface Coal Mining Operations under the Clean..., titled Improving EPA Review of Appalachian Surface Coal Mining Operations under the Clean Water...

  18. Dewatering studies of fine clean coal. Annual technical report, September 1, 1990--August 31, 1991

    SciTech Connect

    Parekh, B.K.

    1991-12-31

    The main objective of the present research program is to study and understand dewatering characteristics of ultrafine clean coal obtained using the advanced column flotation technique from the Kerr-McGee`s Galatia preparation plant fine coal waste stream. It is also the objective of the research program to utilize the basic study results, i.e., surface chemical, particle shape particle size distribution, etc., in developing a cost-effective dewatering method. The ultimate objective is to develop process criteria to obtain a dewatered clean coal product containing less that 20 percent moisture, using the conventional vacuum dewatering equipment. (VC)

  19. Passamaquoddy Innovative Clean Coal Technology Program: Public design report

    SciTech Connect

    Not Available

    1993-08-01

    The Passamaquoddy Technology Recovery Scrubber{trademark} was conceived and developed specifically to address two problems experienced by the Dragon cement plant; meeting increasingly stringent gas emission limits for sulfur dioxide, and disposing of kiln dust, containing alkali oxides, which had to be wasted in order to avoid kiln operating and product quality problems. The idea involved making the kiln dust into a slurry in order to leach out the species (primarily potassium and sulfur) which rendered it unacceptable for return to kiln feed. This slurry, the liquid part of which is an alkaline solution, acts as a scrubbing reagent for SO{sub 2} in the flue gas while CO{sub 2} in the gas serves to precipitate soluble calcium and release sulfate for combination with the potassium. The effect of the process is to scrub SO{sub 2} from kiln flue gas, extract the volatile species from the dust allowing it to be returned to the kiln, and yield a leachate comprising potassium sulfate which can be crystallized (using heat recovered from the flue gas) and sold as fertilizer. Apart from widespread application in the cement industry, it was evident that, if the process could be demonstrated, its potential would extend to any plant burning fossil fuel where an alkaline waste either occurs intrinsically or can be juxtaposed. Obvious candidates appeared to include the pulp and paper industry and waste incineration. The chemistry was proved in a 1/100th scale pilot plant using actual kiln dust and a slip stream of kiln gas. A full scale demonstration installation was commissioned in 1989 by CDN (USA), the owners of the Dragon plant with the financial support of the US Department of Energy under its innovative Clean Coal Technology Program.

  20. Report to the United States Congress clean coal technology export markets and financing mechanisms

    SciTech Connect

    Not Available

    1994-05-01

    This report responds to a Congressional Conference Report that requests that $625,000 in funding provided will be used by the Department to identify potential markets for clean coal technologies in developing countries and countries with economies in transition from nonmarket economies and to identify existing, or new, financial mechanisms or financial support to be provided by the Federal government that will enhance the ability of US industry to participate in these markets. The Energy Information Administration (EIA) expects world coal consumption to increase by 30 percent between 1990 and 2010, from 5.1 to 6.5 billion short tons. Five regions stand out as major foreign markets for the export of US clean coal technologies: China; The Pacific Rim (other than China); South Asia (primarily India); Transitional Economies (Central Europe and the Newly Independent States); and Other Markets (the Americas and Southern Africa). Nearly two-thirds of the expected worldwide growth in coal utilization will occur in China, one quarter in the United States. EIA forecasts nearly a billion tons per year of additional coal consumption in China between 1990 and 2010, a virtual doubling of that country`s coal consumption. A 30-percent increase in coal consumption is projected in other developing countries over that same period. This increase in coal consumption will be accompanied by an increase in demand for technologies for burning coal cost-effectively, efficiently and cleanly. In the Pacific Rim and South Asia, rapid economic growth coupled with substantial indigenous coal supplies combine to create a large potential market for CCTS. In Central Europe and the Newly Independent States, the challenge will be to correct the damage of decades of environmental neglect without adding to already-considerable economic disruption. Though the situation varies, all these countries share the basic need to use indigenous low-quality coal cleanly and efficiently.

  1. Development, testing, and demonstration of an optimal fine coal cleaning circuit

    SciTech Connect

    Mishra, M.; Placha, M.; Bethell, P.

    1995-11-01

    The overall objective of this project is to improve the efficiency of fine coal cleaning. The project will be completed in two phases: bench-scale testing and demonstration of four advanced flotation cells and; in-plant proof-of-concept (POC) pilot plant testing of two flotation cells individually and in two-stage combinations. The goal is to ascertain if a two-stage circuit can result in reduced capital and operating costs while achieving improved separation efficiency. The plant selected for this project, Cyprus Emerald Coal Preparation plant, cleans 1200 tph of raw coal. The plant produces approximately 4 million tonnes of clean coal per year at an average as received energy content of 30.2 MJ/Kg (13,000 Btu/lb).

  2. Environmentally critical elements in channel and cleaned samples of Illinois coals

    USGS Publications Warehouse

    Demir, I.; Ruch, R.R.; Damberger, H.H.; Harvey, R.D.; Steele, J.D.; Ho, K.K.

    1998-01-01

    Sixteen trace and minor elements that occur in coal are listed among 189 substances identified as 'hazardous air pollutants' (HAPs) in the US Clean Air Act Amendments of 1990. We investigated the occurrence and cleanability of the 16 HAPs in Illinois coals, as a contribution to the discussion about the potential effect of pending environmental regulations on the future use of these coals in power generation. The average ash content of the samples of conventionally cleaned as-shipped coals is about 20% lower than that of standard channel samples. Conventional cleaning reduces the average concentrations of As, Cd, Co, Hg, Mn, Ni, Pb, Sb and Th in the as-shipped coals by more than 20% relative to channel samples. Thus, basing assessments of health risks from emissions of HAPs during coal combustion on channel samples without appropriate adjustment would overestimate the risk. Additional cleaning by froth-flotation reduces the ash content of finely-ground as-shipped coals by as much as 76% at an 80% combustibles recovery. Although the average froth-flotation cleanability for the majority of HAPs is less than that for ash, the cleanabilities in some individual cases approaches, or even exceeds, the cleanability for ash, depending on the modes of occurrences of the elements. ?? 1997 Elsevier Science Ltd.

  3. 2005 clean coal and power conference. Conference proceedings

    SciTech Connect

    2005-07-01

    The theme of the conference was 'The paradox: today's coal technologies versus tomorrow's promise'. The sessions covered: today's technologies, tomorrow's potential; economic stability; energy security; transition to sustainable energy future; new coal power technologies leading to zero emission coal; existing power plants - improved performance through use of new technology; and carbon capture and storage R & D - challenges and opportunities. Some of the papers only consist of the viewgraphs/overheads.

  4. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Zachwieja, J.B.; Lagno, M.L.

    1990-01-01

    Several pyrite depressants have been evaluated for their effectiveness in depressing coal pyrite. A novel reagent, NVT, has been synthesized and shown to be selective for the separation of coal from coal pyrite by froth flotation. This organic reagent contains no sulfur group in its structure and exhibits a stronger affinity toward pyrite than toward coal. The effects of a number of parameters such as pH, reagent concentration and flotation time on flotation response were investigated in a microflotation cell and a bench-scale Denver flotation cell. The reagent has demonstrated good performance at relatively low concentrations when compared to the commercially available sulfur-based pyrite depressants. 8 figs.

  5. Engineering design and analysis of advanced physical fine coal cleaning technologies

    SciTech Connect

    Gallier, P.W.

    1990-10-20

    The major goal is to provide the simulation tools for modeling both conventional and advanced coal cleaning technologies. This project is part of a major research initiative by the Pittsburgh Energy Technology Center (PETC) aimed at advancing three advanced coal cleaning technologies-heavy-liquid cycloning, selective agglomeration, and advanced froth flotation through the proof-of-concept (POC) level. The ASPEN PLUS process simulation package will be extended to handle coal cleaning applications. Algorithms for predicting the process performance, equipment size, and flowsheet economics of commercial coal cleaning devices and related ancillary equipment will be incorporated into the coal cleaning simulator. The work plan for the froth quarter called for completion of the washability interpolation routine, gravity separation models, and dewatering models. As these items were completed, work in the areas of size reduction, classification and froth flotation were scheduled to begin. As each model was completed, testing and validation procedures were scheduled to begin. Costing models were also planned to be implemented and tested as each of the gravity separation models were completed. 1 tab.

  6. Development of clean coal and clean soil technologies using advanced agglomeration technologies

    SciTech Connect

    Ignasiak, B.; Pawlak, W.; Szymocha, K.; Marr, J.

    1990-04-01

    The specific objectives of the bituminous coal program were to explore and evaluate the application of advanced agglomeration technology for: (1)desulphurization of bituminous coals to sulphur content acceptable within the current EPA SO{sub 2} emission guidelines; (2) deashing of bituminous coals to ash content of less than 10 percent; and (3)increasing the calorific value of bituminous coals to above 13,000 Btu/lb. (VC)

  7. Dewatering studies of fine clean coal. Technical report, March 1, 1992--May 31, 1992

    SciTech Connect

    Parekh, B.K.

    1992-10-01

    Physical cleaning of ultra-fine coal using an advanced froth flotation technique provides a low ash product, however, due to high surface area of particles the amount of water associated with clean coal is high. Economic removal of water to 20 percent or lower moisture level from the clean coal froth will be important for commercial applicability of advanced froth flotation processes. The main objective of the present research program is to study and understand the dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach under investigation utilizes synergistic effect of metal ions and surfactant to lower the moisture of clean coal using a conventional vacuum dewatering technique. The studies have identified a combination of metal ions and surfactant found to be effective in providing a 22 percent moisture filter cake. During the third quarter, efforts were made to understand reagent adsorption mechanism. Adsorption studies indicated that the presence of metal ions enhanced adsorption of surfactant. It appears that metal ions induced floc formation at pH {approximately}7.0, which are hydrophilic in nature, however addition of surfactant restores the hydrophobicity. Organic polymers along with metal ions were found to be effective in dewatering of fine coal. Continuous filtration tests conducted using a drum filter provided a filter cake containing 24 percent moisture. Additional studies on mechanism of adsorption and continuous filtration using AC Electro-Coagulation will be conducted in the next quarter.

  8. Dewatering studies of fine clean coal. Final technical report, September 1, 1991--August 31, 1992

    SciTech Connect

    Parekh, B.K.

    1992-12-31

    Physical cleaning of ultra-fine coal using advanced froth flotation technique provides a low ash product; however, the amount of water associated with clean coal is high. Economic removal of water from the froth will be important for commercial applicability of the advanced flotation processes. The main objective of the present research program is to study and understand dewatering characteristics of ultra-fine clean coal and to develop process parameters to effectively reduce the moisture to less than 20 percent in the clean coal product. The research approach utilized synergistic effect of metal ions and surfactant addition to lower the moisture of clean coal using the conventional vacuum dewatering technique. The studies have identified a combinations of metal ions and surfactants in providing a 22 percent moisture filter cake. Surface chemical study indicated a direct correlation between the point-of-zero charge (PZC) of metal ion/fine coal system and lowering of moisture in the filter cake. Adsorption of either metal ions or surfactants alone did not provide a significant reduction of moisture in the filter cake. However, a combination of the two provided a filter cake containing about 22 percent moisture. Filtration tests conducted using a laboratory vacuum drum filter indicated that the results obtained in batch filtration could be reproduced on a continuous filtration unit. FT-IR studies indicated that anionic surfactant and metal ions form complex species which adsorbs on the fine coal and results in improved moisture reduction during filtration. Recommendations are offered for testing this novel dewatering process on a pilot scale at a coal preparation plant in Illinois.

  9. Microbial conversion of coals to clean fuel forms

    SciTech Connect

    Barik, S.; Isbister, J.; Hawley, B.; Forgacs, T.; Reed, L.; Anspach, G.; Middaugh, T.

    1988-01-01

    Anaerobic cultures have been used for the production of methane and alcohols from coal. Cultures were adapted from natural inocula collected from sources such as sewage sludge and horse manure. A 1% (w/v) slurry of leonardite, lignite, or subbituminous coal was used in the incubations. Methane was produced from all cultures, including some untreated coals, to a greater extent than in control cultures. Over several months of adaptation, methane production capacity increased considerably. Volatile fatty acids (VFAs) were identified as intermediates in the conversion of coal to methane. A proposed scheme for the conversion is breakdown of the coal polymer by a series of organisms and metabolism of the fragments to methane precursors such as VFAs. A mixture of short chain alcohols was produced by cultures grown in the presence of methane inhibitors. These cultures after prolonged adaptation show potential for use in larger scale bioreactors for the production of gaseous and liquid fuels.

  10. POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning

    SciTech Connect

    Yoon, R.H.; Luttrell, G.H.; Adel, G.T.

    1995-11-01

    Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both the ash and sulfur contents of run-of-mine coals. The extent of cleaning depends on the liberation characteristics of the coal, which generally improve with reducing particle size. however, since most of the advanced technologies are wet processes, the clean coal product must be dewatered before it can be transported and burned in conventional boilers. This additional treatment step significantly increases the processing cost and makes the industrial applicability of these advanced technologies much less attractive. In order to avoid problems associated with fine coal dewatering, researchers at the Pittsburgh Energy Technology Center (PETC) developed a novel triboelectrostatic separation (TES) process that can remove mineral matter from dry coal. In this technique, finely pulverized coal is brought into contact with a material (such as copper) having a work function intermediate to that of the carbonaceous material and associated mineral matter. Carbonaceous particles having a relatively low work function become positively charged, while particles of mineral matter having significantly higher work functions become negatively charged. once the particles become selectively charged, a separation can be achieved by passing the particle stream through an electrically charged field. Details related to the triboelectrostatic charging phenomenon have been discussed elsewhere (Inculet, 1984).

  11. Definitional-mission report: Clean-coal-technology assistance project in Czechoslovakia. Export trade information

    SciTech Connect

    Shrivastava, V.K.

    1992-01-01

    The environmental regulations in Czechoslovakia are being modified and will provide for more strict environmental guidelines for coal preparation, washing, mine desalination, and application of commercially viable and economical clean coal technologies for utilization of coal. The government of Czechoslovakia requested the U.S. Trade and Development Program (TDP) to carry out a Definitional Mission to Czechoslovakia to define the requirements of the country and to prepare specific recommendations for follow on actions by TDP. The technical assistance package proposed to be funded by TDP includes four specific activities. These are (i) a review of the Czech and Slovak Federal Republic (CSFR) coal characteristics, (ii) data analysis and initial matching of clean coal technologies, (iii) an orientation visit to review selected clean coal technology projects in the U.S., and (iv) preparation of a compendium of the main coal sector requirements in Czechoslovakia and the types of technologies needed. The Definitional Mission has prepared a Scope of Work which recommends that TDP allocate a fund to finance the cost of the above technical assistance activities. It is further recommended that TDP enlist the assistance of a non-profit trade organization to provide this service to the Government of Czech Republic.

  12. The effects of moderate coal cleaning on the microbial removal of organic sulfur. [Quarterly] technical report, December 1, 1991--February 29, 1992

    SciTech Connect

    Srivastava, V.J.

    1992-08-01

    The purpose of this project is to investigate the possibilities of developing an integrated physical/chemical/microbial process for the pre-combustion removal of sulfur from coal. Microorganisms are capable of specifically cleaving carbon-sulfur bonds and removing substantial amounts of organic sulfur from coal; however, the removal of organic sulfur form coal by microorganisms is hampered by the fact that, as a solid substrate, it is difficult to bring microorganisms in contact with the entirety of a coal sample. This study will examine the suitability of physically/chemically treated coal samples for subsequent biodesulfurization. During the current quarter, chemical comminution and combined chemical treatment/explosive comminution experiments have been performed to generate coal samples with increased surface area and porosity. Ammonia vapor was found to be the most effective chemical comminution agent and the optimum conditions for combined chemical treatment/explosive comminution have not yet been determined.

  13. Bench-scale testing of a micronized magnetite, fine-coal cleaning process

    SciTech Connect

    Suardini, P.J.

    1995-11-01

    Custom Coals, International has installed and is presently testing a 500 lb/hr. micronized-magnetite, fine-coal cleaning circuit at PETC`s Process Research Facility (PRF). The cost-shared project was awarded as part of the Coal Preparation Program`s, High Efficiency Preparation Subprogram. The project includes design, construction, testing, and decommissioning of a fully-integrated, bench-scale circuit, complete with feed coal classification to remove the minus 30 micron slimes, dense medium cycloning of the 300 by 30 micron feed coal using a nominal minus 10 micron size magnetite medium, and medium recovery using drain and rinse screens and various stages and types of magnetic separators. This paper describes the project circuit and goals, including a description of the current project status and the sources of coal and magnetite which are being tested.

  14. Appalachian Clean Coal Technology Consortium. Technical progress report, January 1--March 31, 1996

    SciTech Connect

    1996-05-23

    The Appalachian Clean Coal Technology Consortium has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies are conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model will be developed by West Virginia University. The research to be performed by the University of Kentucky has recently been defined as: A Study of Novel Approaches for Destabilization of Flotation Froth. Accomplishments to date of these three projects are presented in this report.

  15. Development of the chemical and electrochemical coal cleaning (CECC) process. Final report

    SciTech Connect

    Yoon, Roe-Hoan; Basilio, C.I.

    1992-05-01

    The Chemical and Electrochemical Coal Cleaning (CECC) process developed at Virginia Polytechnic Institute and State University was studied further in this project. This process offers a new method of physically cleaning both low- and high-rank coals without requiring fine grinding. The CECC process is based on liberating mineral matter from coal by osmotic pressure. The majority of the work was conducted on Middle Wyodak, Pittsburgh No. 8 and Elkhorn No. 3 coals. The coal samples were characterized for a variety of physical and chemical properties. Parametric studies were then conducted to identify the important operating parameters and to establish the optimum conditions. In addition, fundamental mechanisms of the process were studied, including mineral matter liberation, kinetics of mineral matter and pyrite dissolution, ferric ion regeneration schemes and alternative methods of separating the cleaned coal from the liberated mineral matter. The information gathered from the parametric and fundamental studies was used in the design, construction and testing of a bench-scale continuous CECC unit. Using this unit, the ash content of a Middle Wyodak coal was reduced from 6.96 to 1.61% at a 2 lbs/hr throughput. With an Elkhorn No. 3 sample, the ash content was reduced from 9.43 to 1.8%, while the sulfur content was reduced from 1.57 to 0.9%. The mass balance and liberation studies showed that liberation played a more dominant role than the chemical dissolution in removing mineral matter and inorganic sulfur from the different bituminous coals tested. However, the opposite was found to be the case for the Wyodak coal since this coal contained a significant amount of acid-soluble minerals.

  16. Modeling of integrated environmental control systems for coal-fired power plants

    SciTech Connect

    Rubin, E.S.

    1989-10-01

    The general goal of this research project is to enhance, and transfer to DOE, a new computer simulation model for analyzing the performance and cost of environmental control systems for coal-fired power plants. Systems utilizing pre-combustion, combustion, or post-combustion control methods, individually or in combination, may be considered. A unique capability of this model is the probabilistic representation of uncertainty in model input parameters. This stochastic simulation capability allows the performance and cost of environmental control systems to be quantified probabilistically, accounting for the interactions among all uncertain process and economic parameters. This method facilitates more rigorous comparisons between conventional and advanced clean coal technologies promising improved cost and/or effectiveness for SO{sub 2} and NO{sub x} removal. Detailed modeling of several pre-combustion and post-combustion processes of interest to DOE/PETC have been selected for analysis as part of this project.

  17. Pelletizing/reslurrying as a means of distributing and firing clean coal

    SciTech Connect

    Conkle, H.N.

    1992-09-29

    Battelle-Columbus and Amax Research Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

  18. Pelletizing/reslurrying as a means of distributing and firing clean coal. Final report

    SciTech Connect

    Conkle, H.N.

    1992-09-29

    Battelle-Columbus and Amax Research & Development conducted a program to develop a process to transport, handle, store, and utilize ultra-fine, ultra-clean (UFUC) coals. The primary objective was to devise a cost-effective method, based on conventional pelletization techniques, to transform the sludge-like filter cake produced in advanced flotation cleaning processes into a product which could be used like lump coal. A secondary objective was the production of a pellet which could be readily converted into a coal water fuel (CWF) because the UFUC coal would ultimately be used as CWF. The resulting product would be a hard, waterproof pellet which could be easily reduced to small particle sizes and formulated with water into a liquid fuel.

  19. Appalachian clean coal technology consortium. Quarterly report, July 1, 1995--September 30, 1995

    SciTech Connect

    1995-11-20

    The Appalachian Clean Coal Technology Consortium (ACCTC) has been established to help U.S. Coal producers, particularly those in the Appalachian region, increase the production of lower-sulfur coal. The cooperative research conducted as part of the consortium activities will help utilities meet the emissions standards established by the 1990 Clean Air Act Amendments, enhance the competitiveness of U.S. coals in the world market, create jobs in economically-depressed coal producing regions, and reduce U.S. dependence on foreign energy supplies. In keeping with the recommendations of the Advisory Committee, first-year R&D activities are focused on two areas of research: fine coal dewatering and modeling of spirals. The industry representatives to the Consortium identified fine coal dewatering as the most needed area of technology development. Dewatering studies are being conducted by Virginia Tech`s Center for Coal and Minerals Processing. A spiral model will be developed by West Virginia University. The most promising approach to improving spiral separation efficiency is through extensive computer modeling of fluid and solids flow in the various operating regions of the spiral. Accomplishments for these two tasks are described.

  20. Single stage desulfurization of both organic and inorganic sulfur from Midwestern U.S. coals by binary mixtures of supercritical fluids

    SciTech Connect

    Azzam, F.O.; Lee, S.

    1993-12-31

    High sulfur containing Midwestern U.S. coals contain 3-7 percent sulfur by mass, which mainly consists of substantial amounts of organic, pyritic, and sulfatic sulfur forms. In order to meet the strict emission requirements imposed on coal burning utilities by the Clean Air Act Amendments of 1990, coals with high sulfur content must be cleaned before, during, or after combustion. Depending upon the mode of desulfurization, the methods may be classified as precombustion, concurrent, and post-combustion cleaning. The present study deals with a novel, precombustion coal cleaning process that has a unique feature in its process technology. Removal of pyritic sulfur has always been considered successful, since the gravitational separation technique has proven to be quite efficient. Despite the relative success of such operations, however, the efficiency of this type of desulfurization is grossly insufficient for the new compliance coal requirements that mandate SO{sub x} emission to be lower than 1.2 lb per one million BTU. The problem is normally more complicated due to the high abundance of organic sulfur in Midwestern and Eastern U.S. coals. There have been various attempts to selectively remove organic sulfur from coals. They normally involve solvent extraction processes, and once they are found to be successful they are coupled with gravitation separation of pyritic sulfur.

  1. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Zachwieja, J.; Lagno, M.

    1990-01-17

    To better understand the flotation behavior of coal pyrite, studies have been initiated to characterize the floatability of coal pyrite and mineral pyrite. The hydrophobicity of coal material pyrite was examined over a range of pH and oxidation times. The results indicate that surface oxidation plays an important role in coal and mineral pyrite hydrophobicity. The hydrophobicity of mineral pyrite decreases with increasing oxidation time (20 min. to 5 hr.) and increasing pH (pH 4.6 to 9.2), with maximum depression occurring at pH 9.2. However, coal pyrite exhibited low floatability, even at the lowest oxidation time, over the entire pH range. X-ray photoelectron spectroscopy (XPS) results suggest the growth of an oxidized iron layer as being responsible for the deterioration in floatability, while a sulfur-containing species present on the sample surfaces may promote floatability. Preliminary studies of the effect of frother indicate an enhancement in the floatability of both coal and mineral pyrite over the entire pH range.

  2. Engineering development of advanced physical fine coal cleaning technologies: Froth flotation

    SciTech Connect

    Not Available

    1990-01-01

    a study conducted by Pittsburgh Energy Technology Center of sulfur emissions from about 1300 United States coal-fired utility boilers indicated that half of the emissions were the result of burning coals having greater than 1.2 pounds of SO{sub 2} per million BTU. This was mainly attributed to the high pyritic sulfur content of the boiler fuel. A significant reduction in SO{sub 2} emissions could be accomplished by removing the pyrite from the coals by advanced physical fine coal cleaning. An engineering development project was prepared to build upon the basic research effort conducted under a solicitation for research into Fine Coal Surface Control. The engineering development project is intended to use general plant design knowledge and conceptualize a plant to utilize advanced froth flotation technology to process coal and produce a product having maximum practical pyritic sulfur reduction consistent with maximum practical BTU recovery. This document is the eighth quarterly report prepared in accordance with the project reporting requirements covering the period from July 1,1990 to September 30, 1990. The overall project scope of the engineering development project is to conceptually develop a commercial flowsheet to maximize pyritic sulfur reduction at practical energy recovery values. The data from the basic research on coal surfaces, bench scale testing and proof-of-concept scale testing will be utilized to design a final conceptual flowsheet. The economics of the flowsheet will be determined to enable industry to assess the feasibility of incorporating the advanced fine coal cleaning technology into the production of clean coal for generating electricity. 22 figs., 11 tabs.

  3. Market effects of environmental regulation: coal, railroads, and the 1990 Clean Air Act

    SciTech Connect

    Busse, M.R.; Keohane, N.O.

    2007-01-01

    Many environmental regulations encourage the use of 'clean' inputs. When the suppliers of such an input have market power, environmental regulation will affect not only the quantity of the input used but also its price. We investigate the effect of the Title IV emissions trading program for sulfur dioxide on the market for low-sulfur coal. We find that the two railroads transporting coal were able to price discriminate on the basis of environmental regulation and geographic location. Delivered prices rose for plants in the trading program relative to other plants, and by more at plants near a low-sulfur coal source.

  4. Ohio Clean Fuels, Inc. , prototype commercial coal/oil co-processing plant project

    SciTech Connect

    Not Available

    1989-11-01

    This report discusses the economics of coal as a source of domestic petroleum products and clean power production. The following topics are discussed: Economic incentives for the use of coal; applications of coal/oil coprocessing including (a) integration with a refinery; (b) cost reduction technique for alternate new supplies of oil; (c) power production meeting acid rain controls and comparative economics of copro powered facilities vs conventional power plant technology; costs of non-conventional supplies of crude and costs of coprocessing compared with offshore conventional oil. 10 refs., 1 fig., 20 tabs.

  5. HAPs-Rx: Precombustion Removal of Hazardous Air Pollutant Precursors

    SciTech Connect

    David J. Akers; Clifford E. Raleigh

    1998-03-16

    CQ Inc. and its project team members--Howard University, PrepTech Inc., Fossil Fuel Sciences, the United States Geological Survey (USGS), and industry advisors--are applying mature coal cleaning and scientific principles to the new purpose of removing potentially hazardous air pollutants from coal. The team uniquely combines mineral processing, chemical engineering, and geochemical expertise. This project meets more than 11 goals of the U.S. Department of Energy (DOE), the National Energy Strategy, and the 1993 Climate Change Action Plan. During this project: (1) Equations were developed to predict the concentration of trace elements in as-mined and cleaned coals. These equations, which address both conventional and advanced cleaning processes, can be used to increase the removal of hazardous air pollutant precursors (HAPs) by existing cleaning plants and to improve the design of new cleaning plants. (2) A promising chemical method of removing mercury and other HAPs was developed. At bench-scale, mercury reductions of over 50 percent were achieved on coal that had already been cleaned by froth flotation. The processing cost of this technology is projected to be less than $3.00 per ton ($3.30 per tonne). (3) Projections were made of the average trace element concentration in cleaning plant solid waste streams from individual states. Average concentrations were found to be highly variable. (4) A significantly improved understanding of how trace elements occur in coal was gained, primarily through work at the USGS during the first systematic development of semiquantitative data for mode of occurrence. In addition, significant improvement was made in the laboratory protocol for mode of occurrence determination. (5) Team members developed a high-quality trace element washability database. For example, the poorest mass balance closure for the uncrushed size and washability data for mercury on all four coals is 8.44 percent and the best is 0.46 percent. This indicates an

  6. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Zachwieja, J.B.; Lagno, M.L.

    1992-06-24

    Correlation of the hydrophobicity measurements of coal and mineral pyrite with changes in the surface composition of the samples as determined by x-ray photoelectron spectroscopy (XPS) reveals that similar surface oxidation products are found on both mineral and coal pyrite samples. The surface oxidation layer of these samples is comprised of different amounts of hydrophilic species (iron hydroxy-oxides and/or iron oxides) and hydrophobic species (polysulfide or elemental sulfur). The resulting hydrophobicity of these samples may be attributed to the ratio of hydrophilic (surface oxides) to hydrophobic (sulfur-containing) species in the surface oxidation layer. Also, coal pyrite samples were found to exhibit a greater degree of superficial oxidation and a less hydrophobic character as compared to the mineral pyrite samples.

  7. Gasification Studies Task 4 Topical Report, Utah Clean Coal Program

    SciTech Connect

    Whitty, Kevin; Fletcher, Thomas; Pugmire, Ronald; Smith, Philip; Sutherland, James; Thornock, Jeremy; Hunsacker, Isaac; Li, Suhui; Kelly, Kerry; Puntai, Naveen; Reid, Charles; Schurtz, Randy

    2011-10-01

    A key objective of the Task 4 activities has been to develop simulation tools to support development, troubleshooting and optimization of pressurized entrained-flow coal gasifiers. The overall gasifier models (Subtask 4.1) combine submodels for fluid flow (Subtask 4.2) and heat transfer (Subtask 4.3) with fundamental understanding of the chemical (Subtask 4.4) and physical (Subtask 4.5) processes that take place as coal particles are converted to synthesis gas and slag. However, it is important to be able to compare predictions from the models against data obtained from actual operating coal gasifiers, and Subtask 4.6 aims to provide an accessible, non-proprietary system, which can be operated over a wide range of conditions to provide well-characterized data for model validation.

  8. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Zachwieja, J.; Lagno, M.

    1992-06-24

    To better understand the surface chemical properties of coal and mineral pyrite, studies on the effect of flotation surfactants (frother and kerosene) on the degree of hydrophobicity have been conducted. The presence of either frother or kerosene enhanced the flotability of coal and mineral pyrite with a corresponding decrease in induction time over the pH range examined. Scanning electron microscopy (SEM) results indicate a correlation exists between the sample surface morphology and crystal structure and the observed hydrophobicity. As a result of the data obtained from the surface characterization studies, controlled surface oxidation was investigated as a possible pyrite rejection scheme in microbubble column flotation.

  9. A study of the interfacial chemistry of pyrite and coal in fine coal cleaning using flotation

    SciTech Connect

    Jiang, C.

    1993-12-31

    Surface oxidation, surface charge, and flotation properties have been systematically studied for coal, coal-pyrite and ore-pyrite. Electrochemical studies show that coal-pyrite exhibits much higher and more complex surface oxidation than ore-pyrite and its oxidation rate depends strongly on the carbon/coal content. Flotation studies indicate that pyrites have no self-induced floatability. Fuel oil significantly improves the floatability of coal and induces considerable flotation for coal-pyrite due to the hydrophobic interaction of fuel oil with the carbon/coal inclusions on the pyrite surface. Xanthate is a good collector for ore-pyrite but a poor collector for coal and coal-pyrite. The results from thermodynamic calculations, flotation and zeta potential measurements show that iron ions greatly affect the flotation of pyrite with xanthate and fuel oil. Various organic and inorganic chemicals have been examined for depressing coal-pyrite. It was found, for the first time, that sodium pyrophosphate is an effective depressant for coal-pyrite. Solution chemistry shows that pyrophosphate reacts with iron ions to form stable iron pyrophosphate complexes. Using pyrophosphate, the complete separation of pyrite from coal can be realized over a wide pH range at relatively low dosage.

  10. Clean Coal Technology Demonstration Program: Project fact sheets 2000, status as of June 30, 2000

    SciTech Connect

    2000-09-01

    The Clean Coal Technology Demonstration Program (CCT Program), a model of government and industry cooperation, responds to the Department of Energy's (DOE) mission to foster a secure and reliable energy system that is environmentally and economically sustainable. The CCT Program represents an investment of over $5.2 billion in advanced coal-based technology, with industry and state governments providing an unprecedented 66 percent of the funding. With 26 of the 38 active projects having completed operations, the CCT Program has yielded clean coal technologies (CCTs) that are capable of meeting existing and emerging environmental regulations and competing in a deregulated electric power marketplace. The CCT Program is providing a portfolio of technologies that will assure that U.S. recoverable coal reserves of 274 billion tons can continue to supply the nation's energy needs economically and in an environmentally sound manner. As the nation embarks on a new millennium, many of the clean coal technologies have realized commercial application. Industry stands ready to respond to the energy and environmental demands of the 21st century, both domestically and internationally, For existing power plants, there are cost-effective environmental control devices to control sulfur dioxide (S02), nitrogen oxides (NO,), and particulate matter (PM). Also ready is a new generation of technologies that can produce electricity and other commodities, such as steam and synthetic gas, and provide efficiencies and environmental performance responsive to global climate change concerns. The CCT Program took a pollution prevention approach as well, demonstrating technologies that remove pollutants or their precursors from coal-based fuels before combustion. Finally, new technologies were introduced into the major coal-based industries, such as steel production, to enhance environmental performance. Thanks in part to the CCT Program, coal--abundant, secure, and economical--can continue in

  11. Study of fine and ultrafine particles for coal cleaning

    SciTech Connect

    Birlingmair, D.; Buttermore, W.; Chmielewski, T.; Pollard, J.

    1990-04-01

    During the second quarter of work on this new project, critical review of the literature continued. Several new references related to gravity separation were identified and evaluated. A synopsis was assembled to summarize techniques developed by various researchers for the float/sink separation of ultrafine coal. In the reviewed literature, it was commonly concluded that substantial improvements in washability results for ultrafine coals can be obtained only through the application of dynamic (centrifugal) procedures, and through the use of dispersing aids such as ultrasound and surfactants. These results suggest the presence of physicochemical phenomena, typical of colloidal systems. In theoretical studies this quarter, the effects of Brownian motion on fine particle sedimentation have been identified and theoretically quantitated. The interaction between Brownian and gravitational forces was calculated, and a model was prepared to permit estimation of critical particle size in float/sink separations. In laboratory studies this quarter, aliquots of Upper Freeport coal were prepared and subjected to laboratory float/sink separations to investigate the relative effectiveness of static and centrifugal techniques for fine and ultrafine coal. This series will verify results of earlier work and provide a basis for comparing the effects which may result from further modifications to the separation techniques resulting from insights gained in the basic phenomena governing float/sink processes. 15 refs., 6 figs., 1 tab.

  12. Healy clean coal project. Quarterly technical progress report No. 4, October--December 1991

    SciTech Connect

    Not Available

    1992-03-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and a heat recovery system with both high and low temperature emission control processes. Resulting emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better than the federal New Source Performance Standards. (VC)

  13. Healy clean coal project. Quarterly technical progress report No. 5, January--March 1992

    SciTech Connect

    Not Available

    1992-05-01

    The objective of the Healy Clean Coal Project is to demonstrate the integration of an advanced combustor and heat recovery system with both high and low temperature emission control processes. The emission levels of SO{sub 2}, NO{sub x}, and particulates are expected to be significantly better then the federal New Source Performance Standards. (VC)

  14. ENGLISH-RUSSIAN, RUSSIAN-ENGLISH GLOSSARY OF COAL CLEANING TERMS

    EPA Science Inventory

    The document is an English-Russian, Russian-English glossary of coal cleaning terms, compiled as a joint U.S./Soviet effort. The need for the glossary resulted from the growing number of language-specific terms used during information exchanges within the framework of the U.S./U....

  15. CPICOR{trademark}: Clean power from integrated coal-ore reduction

    SciTech Connect

    Wintrell, R.; Miller, R.N.; Harbison, E.J.; LeFevre, M.O.; England, K.S.

    1997-12-31

    The US steel industry, in order to maintain its basic iron production, is thus moving to lower coke requirements and to the cokeless or direct production of iron. The US Department of Energy (DOE), in its Clean Coal Technology programs, has encouraged the move to new coal-based technology. The steel industry, in its search for alternative direct iron processes, has been limited to a single process, COREX{reg_sign}. The COREX{reg_sign} process, though offering commercial and environmental acceptance, produces a copious volume of offgas which must be effectively utilized to ensure an economical process. This volume, which normally exceeds the internal needs of a single steel company, offers a highly acceptable fuel for power generation. The utility companies seeking to offset future natural gas cost increases are interested in this clean fuel. The COREX{reg_sign} smelting process, when integrated with a combined cycle power generation facility (CCPG) and a cryogenic air separation unit (ASU), is an outstanding example of a new generation of environmentally compatible and highly energy efficient Clean Coal Technologies. This combination of highly integrated electric power and hot metal coproduction, has been designated CPICOR{trademark}, Clean Power from Integrated Coal/Ore Reduction.

  16. Advanced technology for ancillary coal cleaning operations. Technical progress report, September--December, 1987

    SciTech Connect

    Not Available

    1994-09-01

    The work under contract number DE-AC22-87PC97881 is devoted to experimental research and development to investigate the feasibility of novel ancillary coal-cleaning technologies that offer a potential for reduced capital and operating costs. The ancilliary operations that are specifically addressed in this work include pulse enhanced drying, fines reconstitution by extrusion, and hydraulic wave comminution.

  17. Potential for thermal coal and Clean Coal Technology (CCT) in the Asia-Pacific. Final technical report

    SciTech Connect

    Johnson, C.J.; Long, S.

    1991-11-22

    The Coal Project was able to make considerable progress in understanding the evolving energy situation in Asia and the future role of coal and Clean Coal Technologies. It is clear that there will be major growth in consumption of coal in Asia over the next two decades -- we estimate an increase of 1.2 billion metric tons. Second, all governments are concerned about the environmental impacts of increased coal use, however enforcement of regulations appears to be quite variable among Asian countries. There is general caution of the part of Asian utilities with respect to the introduction of CCT`s. However, there appears to be potential for introduction of CCT`s in a few countries by the turn of the century. It is important to emphasize that it will be a long term effort to succeed in getting CCT`s introduced to Asia. The Coal Project recommends that the US CCT program be expanded to allow the early introduction of CCT`s in a number of countries.

  18. Healy Clean Coal Project 1993 annual progress report

    SciTech Connect

    Not Available

    1994-06-01

    The primary objective of the HCCP is to demonstrate a new power plant design integrating an advanced combustor and heat recovery system coupled with both high and low temperature emission control processes. The parties anticipate that, if the demonstration project is successful, the technology will be commercialized in the late 1990s and be capable of (1) achieving significant reductions in the emissions of sulfur dioxide and the oxides of nitrogen from existing facilities, (2) providing for future energy needs in an environmentally acceptable manner. Alaskan bituminous and subbituminous coals will be the fuels. Emissions of SO{sub 2}, and NO{sub x}, from the plant will be controlled using TRW`s slagging coal combustor with limestone injection, in conjunction with a boiler supplied by Foster Wheeler. Further SO{sub 2}, and particulate removal will be accomplished using Joy Technologies, Inc.`s (Joy) Activated Recycle Spray Absorber System. Successful demonstration of these technologies is expected to result in NO{sub x}, emissions of less than 0.2 lb/MMBtu and SO{sub 2}, removal efficiencies greater than 90 percent. The heart of the system being demonstrated is a combustion system. Each combustor consists of two cylindrical sections followed by a short duct that connects the combustor to the boiler. A precombustor burns about 35 percent of the coal to preheat the main combustor secondary air. The preheated air enters the main combustor section tangentially to impart a swirling motion to the coal and air. The balance of the coal is injected axially through multiple injection ports at the front end of this cylindrical section.

  19. Chemical coal cleaning using selective oxidation. Final technical report, September 1, 1990--August 31, 1991

    SciTech Connect

    Palmer, S.R.; Hippo, E.J.

    1991-12-31

    The primary objective of this study is to investigate the removal of both mineral and organic sulfur from Illinois coals using low temperature selective oxidation. This overall objective is to develop new methods for either physical/chemical or physical/microbial cleaning of Illinois coal. Innovative approaches to achieve deep cleaned products, containing both ash and sulfur contents less than 0.5 percent, will be considered. Experiments focus on developing cost-effective methods for the removal of organic sulfur and finely disseminated mineral impurities, especially fine pyrite particles, from coal. Rates and mechanisms for organic sulfur removal will be studied. Chemical reagent recycling and/or reagent wastes will be studied. Chemical reagent recycling and/or reagent wastes handling are included. Bench scale studies are performed.

  20. Control of pyrite surface chemistry in physical coal cleaning

    SciTech Connect

    Luttrell, G.H.; Yoon, R.H.; Ou, Z.S.

    1992-06-24

    The successful separation of pyrite from coal by flotation is dependent to a large extent upon the selectivity of the process, and the use of a pyrite depressant is one of the most important and cost-effective techniques for achieving this. This report evaluates the effects of three factors on the floatability of pyrite. These are (1) the superficial oxidation of pyrite, (2) the contamination of pyrite surfaces by carbonaceous matter, and (3) pulp redox potentials. XPS (x-ray photoelectron spectroscopy) and IR spectrometry have been used to identify surface reaction products. Microflotation, laboratory-scale conventional flotation and microbubble column flotation were used to quantify the effects of these factors. It was found that low (reducing) pulp potentials are effective depressants of pyrite (more so for fresh, unoxidized samples than for oxidized samples), whilst at the same time do not materially affect coal flotation.

  1. Comprehensive report to Congress Clean Coal Technology Program

    SciTech Connect

    Not Available

    1990-10-01

    This project will demonstrate Integrated Gasification Combined Cycle (IGCC) technology in a commercial application by the repowering of an existing City Water, Light and Power (CWL P) Plant in Springfield, Illinois. The project duration will be 126 months, including a 63-month demonstration period. The estimated cost of the project is $270,700,000 of which $129,357,204 will be funded by DOE. The IGCC system will consist of CE's air-blown, entrained-flow, two-stage, pressurized coal gasifier; an advanced hot gas cleanup process; a combustion turbine modified to use low Btu coal gas; and all necessary coal handling equipment. An existing 25-MWe steam turbine and associated equipment will also be part of the IGCC system. The result of repowering will be an IGCC power plant with low environmental emissions and high net plant efficiency. The repowering will increase plant output by 40 MWe through addition of the combustion turbine, thus providing a total IGCC capacity of a nominal 65 MWe. 3 figs., 2 tabs.

  2. Process for low mercury coal

    DOEpatents

    Merriam, Norman W.; Grimes, R. William; Tweed, Robert E.

    1995-01-01

    A process for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal.

  3. Process for low mercury coal

    DOEpatents

    Merriam, N.W.; Grimes, R.W.; Tweed, R.E.

    1995-04-04

    A process is described for producing low mercury coal during precombustion procedures by releasing mercury through discriminating mild heating that minimizes other burdensome constituents. Said mercury is recovered from the overhead gases by selective removal. 4 figures.

  4. POC-SCALE TESTING OF A DRY TRIBOELECTROSTATIC SEPARATOR FOR FINE COAL CLEANING

    SciTech Connect

    R.H. Yoon; G.H. Luttrell; E.S. Yan; A.D. Walters

    2001-04-30

    Numerous advanced coal cleaning processes have been developed in recent years that are capable of substantially reducing both ash- and sulfur-forming minerals from coal. However, most of the processes involve fine grinding and use water as the cleaning medium; therefore, the clean coal products must be dewatered before they can be transported and burned. Unfortunately, dewatering fine coal is costly, which makes it difficult to deploy advanced coal cleaning processes for commercial applications. As a means of avoiding problems associated with the fine coal dewatering, the National Energy Technology Laboratory (NETL) developed a dry coal cleaning process in which mineral matter is separated from coal without using water. In this process, pulverized coal is subjected to triboelectrification before being placed in an electric field for electrostatic separation. The triboelectrification is accomplished by passing a pulverized coal through an in-line mixer made of copper. Copper has a work function that lies between that of carbonaceous material (coal) and mineral matter. Thus, coal particles impinging on the copper wall lose electrons to the metal thereby acquiring positive charges, while mineral matter impinging on the wall gain electrons to acquire negative charges. The charged particles then pass through an electric field where they are separated according to their charges into two or more products depending on the configuration of the separator. The results obtained at NETL showed that it is capable of removing more than 90% of the pyritic sulfur and 70% of the ash-forming minerals from a number of eastern U.S. coals. However, the BTU recoveries were less than desirable. The laboratory-scale batch triboelectrostatic separator (TES) used by NETL relied on adhering charged particles on parallel electrode surfaces and scraping them off. Therefore, its throughput will be proportional to the electrode surface area. If this laboratory device is scaled-up as is, it would

  5. Environmental trends in Asia are accelerating the introduction of clean coal technologies and natural gas

    SciTech Connect

    Johnson, C.J.

    1997-09-01

    This paper examines the changing energy mix for Asia to 2020, and impacts of increased coal consumption on Asia`s share of world SO{sub 2} and CO{sub 2} emissions. Stricter SO{sub 2} emissions laws are summarized for eight Asian economies along with implications for fuel and technology choices. The paper compares the economics of different technologies for coal and natural gas in 1997 and in 2007. Trends toward introducing clean coal technologies and the use of natural gas will accelerate in response to tighter environmental standards by 2000. The most important coal conversion technology for Asia, particularly China, in the long term is likely to be integrated gasification combined-cycle (IGCC), but only under the assumption of multiple products.

  6. An analysis of cost effective incentives for initial commercial deployment of advanced clean coal technologies

    SciTech Connect

    Spencer, D.F.

    1997-12-31

    This analysis evaluates the incentives necessary to introduce commercial scale Advanced Clean Coal Technologies, specifically Integrated Coal Gasification Combined Cycle (ICGCC) and Pressurized Fluidized Bed Combustion (PFBC) powerplants. The incentives required to support the initial introduction of these systems are based on competitive busbar electricity costs with natural gas fired combined cycle powerplants, in baseload service. A federal government price guarantee program for up to 10 Advanced Clean Coal Technology powerplants, 5 each ICGCC and PFBC systems is recommended in order to establish the commercial viability of these systems by 2010. By utilizing a decreasing incentives approach as the technologies mature (plants 1--5 of each type), and considering the additional federal government benefits of these plants versus natural gas fired combined cycle powerplants, federal government net financial exposure is minimized. Annual net incentive outlays of approximately 150 million annually over a 20 year period could be necessary. Based on increased demand for Advanced Clean Coal Technologies beyond 2010, the federal government would be revenue neutral within 10 years of the incentives program completion.

  7. Underground Coal Thermal Treatment: Task 6 Topical Report, Utah Clean Coal Program

    SciTech Connect

    Smith, P.J.; Deo, M.; Edding, E.G.; Hradisky, M.; Kelly, K.E.; Krumm, R.; Sarofim, Adel; Wang, D.

    2014-08-15

    The long-term objective of this task is to develop a transformational energy production technology by in- situ thermal treatment of a coal seam for the production of substitute natural gas and/or liquid transportation fuels while leaving much of the coal’s carbon in the ground. This process converts coal to a high-efficiency, low-greenhouse gas (GHG) emitting fuel. It holds the potential of providing environmentally acceptable access to previously unusable coal resources. This task focused on three areas: Experimental. The Underground Coal Thermal Treatment (UCTT) team focused on experiments at two scales, bench-top and slightly larger, to develop data to understand the feasibility of a UCTT process as well as to develop validation/uncertainty quantification (V/UQ) data for the simulation team. Simulation. The investigators completed development of High Performance Computing (HPC) simulations of UCTT. This built on our simulation developments over the course of the task and included the application of Computational Fluid Dynamics (CFD)- based tools to perform HPC simulations of a realistically sized domain representative of an actual coal field located in Utah. CO2 storage. In order to help determine the amount of CO2 that can be sequestered in a coal formation that has undergone UCTT, adsorption isotherms were performed on coals treated to 325, 450, and 600°C with slow heating rates. Raw material was sourced from the Sufco (Utah), Carlinville (Illinois), and North Antelope (Wyoming) mines. The study indicated that adsorptive capacity for the coals increased with treatment temperature and that coals treated to 325°C showed less or similar capacity to the untreated coals.

  8. How can environmental regulations promote clean coal technology adoption in APEC developing economies?

    SciTech Connect

    2007-11-15

    The study examines both existing and emerging regulatory frameworks in order to determine which type of regulations that would be most effective at promoting clean coal technology adoption in development Asia Pacific Economic Co-operation (APEC) economies and would be practical to implement. regulations targeting air emissions; regulations targeting water use; and regulations concerning coal combustion by-products. When considering the potential effect of existing and new environmental regulations on the adoption of clean coal the analysis of technologies was organised into three categories: environmental control technologies; high efficiency coal combustion technologies; and carbon dioxide capture and storage (CCS). To target the recommendations towards APEC economies that would benefit the most from this analysis, the study focused on developing and transition APEC economies that are expected to rely on coal for a large part of their future generating capacity. These economies include China, Indonesia, the Philippines, the Russian Federation, Thailand, and Vietnam. ACARP provided funding to this study, under Project C15078. 10 figs., 14 tabs., 10 apps.

  9. Modeling of integrated environmental control systems for coal-fired power plants. Technical progress report, [June 1, 1989--September 30, 1989

    SciTech Connect

    Rubin, E.S.

    1989-10-01

    The general goal of this research project is to enhance, and transfer to DOE, a new computer simulation model for analyzing the performance and cost of environmental control systems for coal-fired power plants. Systems utilizing pre-combustion, combustion, or post-combustion control methods, individually or in combination, may be considered. A unique capability of this model is the probabilistic representation of uncertainty in model input parameters. This stochastic simulation capability allows the performance and cost of environmental control systems to be quantified probabilistically, accounting for the interactions among all uncertain process and economic parameters. This method facilitates more rigorous comparisons between conventional and advanced clean coal technologies promising improved cost and/or effectiveness for SO{sub 2} and NO{sub x} removal. Detailed modeling of several pre-combustion and post-combustion processes of interest to DOE/PETC have been selected for analysis as part of this project.

  10. Clean coal technology and acid rain compliance: An examination of alternative incentive proposals

    SciTech Connect

    McDermott, K.A.; South, D.W.

    1991-12-31

    The Clean Air Act Amendments (CAAA) of 1990 rely primarily on the use of market incentives to stimulate least-cost compliance choices by electric utilities. Because of the potential risks associated with selecting Clean Coal Technologies (CCTs) and the public-good nature of technology commercialization, electric utilities may be reluctant to adopt CCTs as part of their compliance strategies. This paper examines the nature of the risks and perceived impediments to adopting CCTs as a compliance option. It also discusses the incentives that regulatory policy makers could adopt to mitigate these barriers to CCT adoption. (VC)

  11. Clean coal technology and acid rain compliance: An examination of alternative incentive proposals

    SciTech Connect

    McDermott, K.A. ); South, D.W. )

    1991-01-01

    The Clean Air Act Amendments (CAAA) of 1990 rely primarily on the use of market incentives to stimulate least-cost compliance choices by electric utilities. Because of the potential risks associated with selecting Clean Coal Technologies (CCTs) and the public-good nature of technology commercialization, electric utilities may be reluctant to adopt CCTs as part of their compliance strategies. This paper examines the nature of the risks and perceived impediments to adopting CCTs as a compliance option. It also discusses the incentives that regulatory policy makers could adopt to mitigate these barriers to CCT adoption. (VC)

  12. WABASH RIVER INTEGRATED METHANOL AND POWER PRODUCTION FROM CLEAN COAL TECHNOLOGIES (IMPPCCT)

    SciTech Connect

    Albert Tsang

    2003-03-14

    The Wabash River Integrated Methanol and Power Production from Clean Coal Technologies (IMPPCCT) project is evaluating integrated electrical power generation and methanol production through clean coal technologies. The project is conducted by a multi-industry team lead by Gasification Engineering Corporation (GEC), a company of Global Energy Inc., and supported by Air Products and Chemicals, Inc., Dow Chemical Company, Dow Corning Corporation, Methanex Corporation, and Siemens Westinghouse Power Corporation. Three project phases are planned for execution over several years, including: (1) Feasibility study and conceptual design for an integrated demonstration facility, and for fence-line commercial embodiment plants (CEP) operated at Dow Chemical or Dow Corning chemical plant locations (2) Research, development, and testing to define any technology gaps or critical design and integration issues (3) Engineering design and financing plan to install an integrated commercial demonstration facility at the existing Wabash River Energy Limited (WREL) plant in West Terre Haute, Indiana.

  13. Clean Coal Technology III (CCT III): 10 MW demonstration of gas suspension absorption

    SciTech Connect

    Not Available

    1991-01-01

    The Gas Suspension Absorber was initially developed as a calciner for limestone used for cement production. It has been successfully to clean the gases from commercial waste to energy plants in Denmark where it has also captured chloride emissions. The GSA system brings coal combustion gases into contact with a suspended mixture of solids, including sulfur-absorbing lime. After the lime absorbs the sulfur pollutants, the solids are separated from the gases in a cyclone device and recirculated back into the system where they capture additional sulfur pollutant. The cleaned flue gases are sent through a dust collector before being released into the atmosphere. The key to the system's superior economic performance with high sulfur coals is the recirculation of solids. Typically, a solid particle will pass through the system about one hundred times before leaving the system. Another advantage of the GSA system is that a single spray nozzle is used to inject fresh lime slurry.

  14. English-Russian, Russian-English glossary of coal-cleaning terms

    SciTech Connect

    Pekar, J.

    1987-09-01

    The document is an English-Russian, Russian-English glossary of coal-cleaning terms, compiled as a joint U.S./Soviet effort. The need for the glossary resulted from the growing number of language-specific terms used during information exchanges within the framework of the U.S./U.S.S.R. Working Group on Stationary Source Air Pollution Control Technology, under the U.S./U.S.S.R. Agreement of Cooperation in the Field of Environmental Protection.

  15. Environmental support to the clean coal technology program

    SciTech Connect

    Miller, R.L.

    1996-06-01

    Work during this period focused on the preparation for DOE`s Morgantown Energy Technology Center (METC) of a final Environmental Assessment (EA) for the Externally Fired Combined Cycle (EFCC) Project in Warren, Pennsylvania. Proposed by the Pennsylvania Electric Company (Penelec) and selected by DOE in the fifth solicitation of the CCT Program, the project would be sited at one of the two units at Penelec`s Warren Station. The EFCC Project proposes to replace two existing boilers with a new {open_quotes}power island{close_quotes} consisting of a staged coal combustor, slag screen, heat exchanger, an indirectly fired gas turbine, and a heat recovery steam generator. Subsequently, Unit 2 would operate in combined-cycle mode using the new gas turbine and the existing steam turbine simultaneously. The gas turbine would generate 25 megawatts of electricity so that Unit 2 output would increase from the existing 48 megawatts generated by the steam turbine to a total of 73 megawatts. Operation of a conventional flue gas desulfurization dry scrubber as part of the EFCC technology is expected to decrease SO{sub 2} emissions by 90% per kilowatt-hour of electricity generated, and NO{sub x} emissions are anticipated to be 60% less per kilowatt-hour of electricity generated because of the staged combustor. Because the EFCC technology would be more efficient, less carbon dioxide (CO{sub 2}) would be emitted to the atmosphere per kilowatt-hour of electricity produced.

  16. COAL AND THE ENVIRONMENT ABSTRACT SERIES. BIBLIOGRAPHY ON DISPOSAL OF REFUSE FROM COAL MINES AND COAL CLEANING PLANTS

    EPA Science Inventory

    The subjects covered in this bibliography include the analysis and characterization of coal refuse; various methods of handling, storing, and disposing of coal refuse; the environmental problems such as refuse drainage quality and combustion of refuse piles; the control of enviro...

  17. Advanced physical coal cleaning to comply with potential air toxic regulations. Quarterly report, 1 March 1995--31 May 1995

    SciTech Connect

    Honaker, R.Q.; Paul, B.C.; Mohanty, M.K.; Wang, D.

    1995-12-31

    Studies have indicated that the potentially hazardous trace elements found in coal have a strong affinity for coal pyrite. Thus, by maximizing the rejection of pyrite, one can minimize the trace element content of a given coal while also reducing sulfur emissions. The pyrite in most Illinois Basin coals, however, is finely disseminated within the coal matrix. Therefore, to remove the pyrite using physical coal cleaning techniques, the pyrite must be liberated by grinding the coal to ultrafine particle sizes. Fortunately, the coals being fed to pulverized coal boilers (PCB) are already ground to a very fine size, i.e., 70% passing 200 mesh. Therefore, this research project will investigate the use of advanced fine coal cleaning technologies for cleaning PCB feed as a compliance strategy. Work in this quarter has focused on the processing of a run-of-mine coal sample collected from Amax Coal Company`s Delta Coal mine using column flotation and an enhanced gravity separator as separate units and in circuitry arrangements. The {minus}60 mesh run-of-mine sample having an ash content of about 22% was cleaned to 6% while achieving a very high energy recovery of about 87% and a sulfur rejection value of 53% in a single stage column flotation operation. Enhanced gravity treatment is believed to be providing excellent total sulfur rejection values, although with inferior ash rejection for the {minus}400 mesh size fraction. The circuitry arrangement with the Falcon concentrator as the primary cleaner followed by the Packed-Column resulted in an excellent ash rejection performance, which out performed the release analysis. Trace element analyses of the samples collected from these tests will be conducted during the next report period.

  18. The role of clean coal technologies in a deregulated rural utility market

    SciTech Connect

    Neal, J.W.

    1997-12-31

    The nation`s rural electric cooperatives own a high proportion of coal-fired generation, in excess of 80 percent of their generating capacity. As the electric utility industry moves toward a competitive electricity market, the generation mix for electric cooperatives is expected to change. Distributed generation will likely serve more customer loads than is now the case, and that will lead to an increase in gas-fired generation capacity. But, clean low-cost central station coal-fired capacity is expected to continue to be the primary source of power for growing rural electric cooperatives. Gasification combined cycle could be the lowest cost coal based generation option in this new competitive market if both capital cost and electricity production costs can be further reduced. This paper presents anticipated utility business scenarios for the deregulated future and identifies combined cycle power plant configurations that might prove most competitive.

  19. POC-scale testing of a dry triboelectrostatic separator for fine coal cleaning

    SciTech Connect

    Yoon, R.-H.; Yan, E.S.; Luttrell, G.H.; Adel, G.T.

    1996-12-31

    It is the objective of the present project to further develop the triboelectrostatic separation (TES) process developed at the Federal Energy Technology Center and test the process at a proof-of-concept (POC) scale. This process has a distinct advantage over other coal cleaning processes in that it does not entail costly steps of dewatering. The POC-scale unit is to developed based on (1) the charge characteristics of coal and mineral matter that can be determined using the novel online tribocharge measuring device developed at Virginia Tech, and (2) the results obtained from bench-scale TES tests conducted on three different coals. At present, the project is at the stage of engineering design, which has three subtasks, Charger Tests, Separator Tests, and Final POC Design. Work accomplished during the current reporting period pertains to the first two subtasks.

  20. Clean coal reference plants: Pulverized encoal PDF fired boiler. Topical report

    SciTech Connect

    1995-12-01

    The Clean Coal Technology Demonstration Program (CCT) is a government and industry cofunded technology development effort to demonstrate a new generation of innovative coal utilization processes in a series of full-scale facilities. The goal of the program is to provide the U.S. energy marketplace with a number of advanced, more efficient, and environmentally responsive coal-using technologies. To achieve this goal, a multiphased effort consisting of five separate solicitations has been completed. The Morgantown Energy Technology Center (METC) has the responsibility for monitoring the CCT Projects within certain technology categories, which, in general, correspond to the center`s areas of technology development. Primarily the categories of METC CCT projects are: atmospheric fluid bed combustion, pressurized fluidized bed combustion, integrated gasification combined cycle, mild gasification, and industrial applications. This report describes the plant design.

  1. Engineering development of advance physical fine coal cleaning for premium fuel applications

    SciTech Connect

    Jha, M.C.; Smit, F.J.; Shields, G.L.

    1995-11-01

    The objective of this project is to develop the engineering design base for prototype fine coal cleaning plants based on Advanced Column Flotation and Selective Agglomeration processes for premium fuel and near-term applications. Removal of toxic trace elements is also being investigated. The scope of the project includes laboratory research and bench-scale testing of each process on six coals followed by design, construction, and operation of a 2 tons/hour process development unit (PDU). Three coals will be cleaned in tonnage quantity and provided to DOE and its contractors for combustion evaluation. Amax R&D (now a subsidiary of Cyprus Amax Mineral Company) is the prime contractor. Entech Global is managing the project and performing most of the research and development work as an on-site subcontractor. Other participants in the project are Cyprus Amax Coal Company, Arcanum, Bechtel, TIC, University of Kentucky and Virginia Tech. Drs. Keller of Syracuse and Dooher of Adelphi University are consultants.

  2. Clean coal technologies---An international seminar: Seminar evaluation and identification of potential CCT markets

    SciTech Connect

    Guziel, K.A.; Poch, L.A.; Gillette, J.L.; Buehring, W.A.

    1991-07-01

    The need for environmentally responsible electricity generation is a worldwide concern. Because coal is available throughout the world at a reasonable cost, current research is focusing on technologies that use coal with minimal environmental effects. The United States government is supporting research on clean coal technologies (CCTs) to be used for new capacity additions and for retrofits to existing capacity. To promote the worldwide adoption of US CCTs, the US Department of Energy, the US Agency for International Development, and the US Trade and Development Program sponsored a two-week seminar titled Clean Coal Technologies -- An International Seminar. Nineteen participants from seven countries were invited to this seminar, which was held at Argonne National Laboratory in June 1991. During the seminar, 11 US CCT vendors made presentations on their state-of-the-art and commercially available technologies. The presentations included technical, environmental, operational, and economic characteristics of CCTs. Information on financing and evaluating CCTs also was presented, and participants visited two CCT operating sites. The closing evaluation indicated that the seminar was a worthwhile experience for all participants and that it should be repeated. The participants said CCT could play a role in their existing and future electric capacity, but they agreed that more CCT demonstration projects were needed to confirm the reliability and performance of the technologies.

  3. An evaluation of commercialization mechanisms for the Clean Coal Technology Program

    SciTech Connect

    Joyce, E.L. Jr.; Matysiak, L.M.; Wampler, J.A.

    1995-03-01

    The Clean Coal Technology (CCT) Program is an exemplary model of a successful collaboration between industry and government to develop advanced clean coal technologies that will both sustain and expand coal usage for electrical power production and materials manufacturing. Begun in 1985, the program has included five national competitive solicitations over a period of nine years. These solicitations have resulted in forty-five projects covering twenty-one states with a total capital investment of almost $7 billion. The goal of the program has been to demonstrate the next generation of advanced coal based technologies and to transfer these technologies to individual companies in the domestic and international market place. This study was commissioned by the CCT Program to evaluate technology transfer mechanisms used in other programs that can be used to stimulate the commercialization of the CCT Program`s technologies. Los Alamos National Laboratory (LANL) was selected for this task because of its involvement in the Natural Gas and Oil Technology Partnership, which is sponsored by the DOE Office of Fossil Energy. The mission of the Partnership is to coordinate the development and transfer of technologies developed at DOE national laboratories to the U.S. petroleum industry. The intent of this study is to examine the structure of the Partnership and evaluate the applicability of this structure to the CCT Program.

  4. Wabash River Coal Gasification Combined Cycle Repowering Project: Clean Coal Technology Program. Environmental Assessment

    SciTech Connect

    Not Available

    1993-05-01

    The proposed project would result in a combined-cycle power plant with lower emissions and higher efficiency than most existing coal-fired power plants of comparable size. The net plant heat rate (energy content of the fuel input per useable electrical generation output; i.e., Btu/kilowatt hour) for the new repowered unit would be a 21% improvement over the existing unit, while reducing SO{sub 2} emissions by greater than 90% and limiting NO{sub x} emissions by greater than 85% over that produced by conventional coal-fired boilers. The technology, which relies on gasified coal, is capable of producing as much as 25% more electricity from a given amount of coal than today`s conventional coal-burning methods. Besides having the positive environmental benefit of producing less pollutants per unit of power generated, the higher overall efficiency of the proposed CGCC project encourages greater utilization to meet base load requirements in order to realize the associated economic benefits. This greater utilization (i.e., increased capacity factor) of a cleaner operating plant has global environmental benefits in that it is likely that such power would replace power currently being produced by less efficient plants emitting a greater volume of pollutants per unit of power generated.

  5. Modeling of integrated environmental control systems for coal-fired power plants: Conventional froth flotation for the IEC coal cleaning plant model

    SciTech Connect

    Rubin, E.S.

    1989-01-01

    This report describes the addition of a conventional froth flotation circuit into the FORTRAN coal cleaning module of the Integrated Environmental Control (IEC) model. The purpose of this modification is to include froth flotation as an option to clean the coal fines. The current model has three beneficiation: levels (2, 3, and 4) in which different streams are washed by specific gravity equipment. Level 2 washes only the coarse stream. Level 3 washes the coarse and medium streams. Level 4 washes the coarse, medium, and fine streams. This modification adds a fifth level, which uses specific gravity equipment to wash the coarse and medium streams and froth flotation equipment for the fine stream. The specific size fractions in each stream are specified by the model user. As before, the model optimizes the yield of each circuit in order to achieve a target coal quality for the cleaned coal product.

  6. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly report, April 1--June 30, 1997

    SciTech Connect

    Moro, N.; Shields, G.L.; Smit, F.J.; Jha, M.C.

    1997-12-31

    The primary goal of this project is the engineering development of two advanced physical fine coal cleaning processes, column flotation and selective agglomeration, for premium fuel applications. The project scope includes laboratory research and bench-scale testing on six coals to optimize these processes, followed by the design, construction, and operation of a 2 t/hr process development unit (PDU). Accomplishments during the quarter are described on the following tasks and subtasks: Development of near-term applications (engineering development and dewatering studies); Engineering development of selective agglomeration (bench-scale testing and process scale-up); PDU and advanced column flotation module (coal selection and procurement and advanced flotation topical report); Selective agglomeration module (module operation and clean coal production with Hiawatha, Taggart, and Indiana 7 coals); Disposition of the PDU; and Project final report. Plans for next quarter are discussed and agglomeration results of the three tested coals are presented.

  7. Engineering development of advanced physical fine coal cleaning for premium fuel applications. Quarterly technical progress report No. 1, October--December 1992

    SciTech Connect

    Smit, F.J.; Jha, M.C.

    1993-01-18

    This project is a step in the Department of Energy`s program to show that ultra-clean fuel can be produced from selected coals and that the fuel will be a cost-effective replacement for oil and natural gas now fueling boilers in this country. The replacement of premium fossil fuels with coal can only be realized if retrofit costs are kept to a minimum and retrofit boiler emissions meet national goals for clean air. These concerns establish the specifications for maximum ash and sulfur levels and combustion properties of the ultra-clean coal. The primary objective is to develop the design base for prototype commercial advanced fine coal cleaning facilities capable of producing ultra-clean coals suitable for conversion to coal-water slurry fuel. The fine coal cleaning technologies are advanced column flotation and selective agglomeration. A secondary objective is to develop the design base for near-term commercial integration of advanced fine coal cleaning technologies in new or existing coal preparation plants for economically and efficiently processing minus 28-mesh coal fines. A third objective is to determine the distribution of toxic trace elements between clean coal and refuse when applying the advance column flotation and selective agglomeration technologies. The project team consists of Amax Research & Development Center (Amax R&D), Amax Coal industries, Bechtel Corporation, Center for Applied Energy Research (CAER) at the University of Kentucky, and Arcanum Corporation.

  8. Coal-sand attrition system and its importance in fine coal cleaning

    SciTech Connect

    Mehta, R.K.

    1991-12-02

    The primary objective of this project is geared toward the substitution of steel media by fracturing silica sand as a grinding media for ultrafine coal grinding. The experimental silica is as follows: (1) design and fabrication of attrition cell; (2) sample procurement, preparation, and characterization; (3) batch grinding tests; (4) continuous grinding test; and (5) fracture mechanics.

  9. Micro-agglomerate flotation for deep cleaning of coal. Final report

    SciTech Connect

    Chander, S.; Hogg, R.

    1997-01-15

    The development of practical technologies for the deep cleaning of coal has been seriously hampered by the problems of carrying out efficient coal/mineral separations at the very fine sizes (often finer than 10 {micro}m) needed to achieve adequate liberation of the mineral matter from the coal matrix. In this investigation a hybrid process--Micro-agglomerate flotation--which is a combination of oil-agglomeration and froth flotation was studied. The basic concept is to use small quantities of oil to promote the formation of dense micro-agglomerates with minimal entrapment of water and mineral particles and to use froth flotation to separate these micro-agglomerates from the water/dispersed-mineral phase. Since the floating units will be relatively large agglomerates (30--50 {micro}m in size) rather than fine coal particles (1--10 {micro}m) the problems of froth overload and water/mineral carryover should be significantly alleviated. There are, however, complications. The process involves at least five phases: two or more solids (coal and mineral), two liquids (oil and water) and one gas (air). It is demonstrated in this study that the process is very sensitive to fluctuations in operating parameters. It is necessary to maintain precise control over the chemistry of the liquid phases as well as the agitation conditions in order to promote selectivity. Both kinetics as well as thermodynamic factors play a critical role in determining overall system response.

  10. Appalachian Clean Coal Technology Consortium: Technical progress report, October 1--December 31, 1995

    SciTech Connect

    1996-04-23

    In the dewatering project, two different approaches are taken. One approach involves displacing the water on the surface of coal by a hydrophobic substance that can be readily recovered and recycled. This novel concept, referred to as the Hydrophobic Dewatering (HD) process, is based on improved understanding of the surface chemistry of dewatering. The other approach is to use disposable dewatering substances in mechanical dewatering. The objectives of the proposed work are (1) to test the HD process on a variety of coals from the Appalachian coal fields, and (2) to identify suitable dewatering reagents that would enable mechanical dewatering to reduce the moisture to the levels satisfactory to electrical utilities and other coal users. The objective of the spiral separation project is to use computer modeling to develop better, more efficient spiral designs for coal cleaning. The fully-developed model will predict spiral performance based on variations in spiral profile, flow rate, and pitch. Specific goals are to: (1) design spirals capable of making separations at a specific gravity of 1.5, and (2) broaden the size range at which spirals make effective separations.