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Sample records for primary solidification phase

  1. Heterogeneous nucleation of the primary phase in the rapid solidification of Al-4.5wt%Cu alloy droplet

    NASA Astrophysics Data System (ADS)

    Maitre, A.; Bogno, A.-A.; Bedel, M.; Reinhart, G.; Henein, H.

    2015-06-01

    This paper reports on rapid solidification of Al-Cu alloys. A heterogeneous nucleation/growth model coupled with a thermal model of a falling droplet through a stagnant gas was developed. The primary undercooling as well as the number of nucleation points was compared with Al-Cu alloy droplets produced by Impulse Atomization (IA). Based on experimental results from Neutron Diffraction, secondary (eutectic) phases were obtained. Then, primary and secondary undercoolings were estimated using the metastable extensions of solidus and liquidus lines calculated by Thermo-Calc. Moreover, Synchrotron X-ray microtomography has been performed on Al-4.5wt%Cu droplets. The undercoolings are in good agreement. Results also evidence the presence of one nucleation point and are in agreement with the experimental observations.

  2. Influence of a high magnetic field on the precipitation behavior of the primary Al 3Fe phase during the solidification of a hypereutectic Al-3.31 wt% Fe alloy

    NASA Astrophysics Data System (ADS)

    Li, Lei; Zhang, Yudong; Esling, Claude; Jiang, Huixue; Zhao, Zhihao; Zuo, Yubo; Cui, Jianzhong

    2012-01-01

    Influences of high magnetic fields on the precipitation behavior of the primary Al 3Fe phase during the solidification of a hypereutectic Al-3.31 wt% Fe are investigated. Under the uniform field the primary crystals tend to be distributed homogeneously, whereas under the positive gradient field they move upward in the specimen. Under both cases, they tend to align with [100] parallel to the field direction. The field also induces axial bifurcation of the primary crystals, gives rise to the formation of transverse cracks in the primary crystals and increases the number of nuclei. The homogeneous distribution of the primary crystals in the uniform field and the upward movement in the gradient field are attributed to the respective magnetic viscosity resistance force and the magnetization force. The alignment results from the magnetic torque due to the magnetic anisotropy of the primary crystals. The bifurcation and the cracks are related to the thermoelectric magnetic force and the linear shrinkage coefficient difference between the Al solid solution and the primary Al 3Fe phase. The increased number of nuclei arises from the detachment of the primary crystals and the suppression of the descent of the original primary crystals in the initial material and the Fe solute diffusion by the field.

  3. Evolution of Secondary Phases Formed upon Solidification of a Ni-Based Alloy

    NASA Astrophysics Data System (ADS)

    Zuo, Qiang; Liu, Feng; Wang, Lei; Chen, Changfeng

    2013-07-01

    The solidification of UNS N08028 alloy subjected to different cooling rates was studied, where primary austenite dendrites occur predominantly and different amounts of sigma phase form in the interdendritic regions. The solidification path and elemental segregation upon solidification were simulated using the CALPHAD method, where THERMO-CALC software packages and two classical segregation models were employed to predict the real process. It is thus revealed that the interdendritic sigma phase is formed via eutectic reaction at the last stage of solidification. On this basis, an analytical model was developed to predict the evolution of nonequilibrium eutectic phase, while the isolated morphology of sigma phase can be described using divorced eutectic theory. Size, fraction, and morphology of the sigma phase were quantitatively studied by a series of experiments; the results are in good agreement with the model prediction.

  4. Phase-field modeling of multi-phase solidification

    NASA Astrophysics Data System (ADS)

    Nestler, Britta; Wheeler, Adam A.

    2002-08-01

    A phase-field model for a general class of multi-phase metallic alloys is now proposed which describes both multi-phase solidification phenomena as well as polycrystalline grain structures. The model serves as a computational method to simulate the motion and kinetics of multiple phase boundaries and enables the visualization of the diffusion processes and of the phase transitions in multi-phase systems. Numerical simulations are presented which illustrate the capability of the phase-field model to recover a variety of complex experimental growth structures. In particular, the phase-field model can be used to simulate microstructure evolutions in eutectic, peritectic and monotectic alloys. In addition, polycrystalline grain structures with effects such as wetting, grain growth, symmetry properties of adjacent triple junctions in thin film samples and stability criteria at multiple junctions are described by phase-field simulations.

  5. Investigation of Melting and Solidification of Thin Polycrystalline Silicon Films via Mixed-Phase Solidification

    NASA Astrophysics Data System (ADS)

    Wang, Ying

    Melting and solidification constitute the fundamental pathways through which a thin-film material is processed in many beam-induced crystallization methods. In this thesis, we investigate and leverage a specific beam-induced, melt-mediated crystallization approach, referred to as Mixed-Phase Solidification (MPS), to examine and scrutinize how a polycrystalline Si film undergoes the process of melting and solidification. On the one hand, we develop a more general understanding as to how such transformations can transpire in polycrystalline films. On the other hand, by investigating how the microstructure evolution is affected by the thermodynamic properties of the system, we experimentally reveal, by examining the solidified microstructure, fundamental information about such properties (i.e., the anisotropy in interfacial free energy). Specifically, the thesis consists of two primary parts: (1) conducting a thorough and extensive investigation of the MPS process itself, which includes a detailed characterization and analysis of the microstructure evolution of the film as it undergoes MPS cycles, along with additional development and refinement of a previously proposed thermodynamic model to describe the MPS melting-and-solidification process; and (2) performing MPS-based experiments that were systematically designed to reveal more information on the anisotropic nature of Si-SiO2 interfacial energy (i.e., sigma Si-SiO2). MPS is a recently developed radiative-beam-based crystallization technique capable of generating Si films with a combination of several sought-after microstructural characteristics. It was conceived, developed, and characterized within our laser crystallization laboratory at Columbia University. A preliminary thermodynamic model was also previously proposed to describe the overall melting and solidification behavior of a polycrystalline Si film during an MPS cycle, wherein the grain-orientation-dependent solid-liquid interface velocity is identified

  6. Investigation of Melting and Solidification of Thin Polycrystalline Silicon Films via Mixed-Phase Solidification

    NASA Astrophysics Data System (ADS)

    Wang, Ying

    Melting and solidification constitute the fundamental pathways through which a thin-film material is processed in many beam-induced crystallization methods. In this thesis, we investigate and leverage a specific beam-induced, melt-mediated crystallization approach, referred to as Mixed-Phase Solidification (MPS), to examine and scrutinize how a polycrystalline Si film undergoes the process of melting and solidification. On the one hand, we develop a more general understanding as to how such transformations can transpire in polycrystalline films. On the other hand, by investigating how the microstructure evolution is affected by the thermodynamic properties of the system, we experimentally reveal, by examining the solidified microstructure, fundamental information about such properties (i.e., the anisotropy in interfacial free energy). Specifically, the thesis consists of two primary parts: (1) conducting a thorough and extensive investigation of the MPS process itself, which includes a detailed characterization and analysis of the microstructure evolution of the film as it undergoes MPS cycles, along with additional development and refinement of a previously proposed thermodynamic model to describe the MPS melting-and-solidification process; and (2) performing MPS-based experiments that were systematically designed to reveal more information on the anisotropic nature of Si-SiO2 interfacial energy (i.e., sigma Si-SiO2). MPS is a recently developed radiative-beam-based crystallization technique capable of generating Si films with a combination of several sought-after microstructural characteristics. It was conceived, developed, and characterized within our laser crystallization laboratory at Columbia University. A preliminary thermodynamic model was also previously proposed to describe the overall melting and solidification behavior of a polycrystalline Si film during an MPS cycle, wherein the grain-orientation-dependent solid-liquid interface velocity is identified

  7. A phase-field model for the solidification of multicomponent and multiphase alloys

    NASA Astrophysics Data System (ADS)

    Qin, R. S.; Wallach, E. R.; Thomson, R. C.

    2005-05-01

    A phase-field model for the simulation of solidification of a multicomponent and multiphase systems has been developed, which is based on an earlier developed multiphase field model for binary alloys and a phase-field multicomponent model for single-solid-phase systems. After incorporation with alloy thermodynamics and commercial software for the calculation of phase equilibria, the model has been implemented to study the microstructural evolution of an Al-11.5 mol% Si-0.9 mol% Cu-0.4 mol% Fe alloy. Numerical results for the morphological evolution of primary aluminium, silicon and AlFeSi intermetallic phases agree with experimental observations very well.

  8. Kinematics of Phase Boundary Growth. Directional Solidification

    NASA Astrophysics Data System (ADS)

    Radev, Krassimir B.

    2010-01-01

    This report aims to give consideration to the time-space evolution of the phase boundary by making use of the kinematic condition on the interface, representing the balance of the mass fluxes through the movable growing boundary, as well as the Gibbs-Thompson condition of the local phase equilibrium. The analysis has shown the determinative role of a dimensionles parameter—combination of only physical properties of the system—on the evolution of surface fluctuations.

  9. Dual-scale phase-field simulation of Mg-Al alloy solidification

    NASA Astrophysics Data System (ADS)

    Monas, A.; Shchyglo, O.; Höche, D.; Tegeler, M.; Steinbach, I.

    2015-06-01

    Phase-field simulations of the nucleation and growth of primary α-Mg phase as well as secondary, β-phase of a Mg-Al alloy are presented. The nucleation model for α- and β-Mg phases is based on the “free growth model” by Greer et al.. After the α-Mg phase solidification we study a divorced eutectic growth of α- and β-Mg phases in a zoomed in melt channel between α-phase dendrites. The simulated cooling curves and final microstructures of α-grains are compared with experiments. In order to further enhance the resolution of the interdendritic region a high-performance computing approach has been used allowing significant simulation speed gain when using supercomputing facilities.

  10. Immiscible phase incorporation during directional solidification of hypermonotectics

    NASA Technical Reports Server (NTRS)

    Andrews, J. Barry; Merrick, Roger A.

    1993-01-01

    Solidification processes in immiscible samples were investigated by directly observing the events taking place at the solid-liquid interface during directional solidification. Visualization of these events was made possible through the use of a transparent metal analog system and a temperature gradient stage assembly fitted to an optical microscope. The immiscible transparent analog system utilized was the succinonitrile-glycerol system. This system has been shown to exhibit the same morphological transitions as observed in metallic alloys of monotectic composition. Both monotectic and hypermonotectic composition samples were directionally solidified in order to gain an improved understanding of the manner in which the excess hypermonotectic liquid is incorporated into the solidifying structure. The processing conditions utilized prevented sedimentation of the excess hypermonotectic liquid by directionally solidifying the samples in very thin (13 microns), horizontally oriented cells. High thermal gradient to growth rate ratios (G/R) were used in an effort to prevent constitutional supercooling and the subsequent formation of L(sub 2) droplets in advance of the solidification front during the growth of fibrous composite structures. Results demonstrated that hypermonotectic composites could be produced in samples up to two weight percent off of the monotectic composition by using a G/R ratio greater than or equal to 4.6 x 10(exp 4) C(s)/mm(sup 2) to avoid constitutional supercooling. For hypermonotectic samples processed with G/R ratios below 4.6 x 10(exp 4) C(s)/mm(sup 2), constitutional supercooling occurred and resulted in slight interfacial instability. For these samples, two methods of incorporation of the hypermonotectic liquid were observed and are reported. The correlation between the phase spacing, lambda, and the growth rate, R, was examined and was found to obey a relationship generally associated with a diffusion controlled coupled growth process. For

  11. Study on Solidification of Phase Change Material in Fractal Porous Metal Foam

    NASA Astrophysics Data System (ADS)

    Zhang, Chengbin; Wu, Liangyu; Chen, Yongping

    2015-02-01

    The Sierpinski fractal is introduced to construct the porous metal foam. Based on this fractal description, an unsteady heat transfer model accompanied with solidification phase change in fractal porous metal foam embedded with phase change material (PCM) is developed and numerically analyzed. The heat transfer processes associated with solidification of PCM embedded in fractal structure is investigated and compared with that in single-pore structure. The results indicate that, for the solidification of phase change material in fractal porous metal foam, the PCM is dispersedly distributed in metal foam and the existence of porous metal matrix provides a fast heat flow channel both horizontally and vertically, which induces the enhancement of interstitial heat transfer between the solid matrix and PCM. The solidification performance of the PCM, which is represented by liquid fraction and solidification time, in fractal structure is superior to that in single-pore structure.

  12. On migration of primary/peritectic interface during interrupted directional solidification of Sn-Ni peritectic alloy.

    PubMed

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie; Fu, Hengzhi

    2016-01-01

    The migration of the primary/peritectic interface in local isothermal condition is observed in dendritic structure of Sn-Ni peritectic alloy after experiencing interrupted directional solidification. It was observed that this migration of primary Ni3Sn2/peritectic Ni3Sn4 interface towards the primary Ni3Sn2 phase was accompanied by migration of liquid film located at this interface. The migration velocity of this interface was confirmed to be much faster than that of peritectic transformation, so this migration was mostly caused by superheating of primary Ni3Sn2 phase below TP, leading to nucleation and migration of liquid film at this interface. This migration can be classified as a kind of liquid film migration (LFM), and the migration velocity at the horizontal direction has been confirmed to be much faster than that along the direction of temperature gradient. Analytical prediction has shown that the migration of liquid film could be divided into two stages depending on whether primary phase exists below TP. If the isothermal annealing time is not long enough, both the liquid film and the primary/peritectic interface migrate towards the primary phase until the superheated primary phase has all been dissolved. Then, this migration process towards higher temperature is controlled by temperature gradient zone melting (TGZM). PMID:27075006

  13. On migration of primary/peritectic interface during interrupted directional solidification of Sn-Ni peritectic alloy

    NASA Astrophysics Data System (ADS)

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie; Fu, Hengzhi

    2016-04-01

    The migration of the primary/peritectic interface in local isothermal condition is observed in dendritic structure of Sn–Ni peritectic alloy after experiencing interrupted directional solidification. It was observed that this migration of primary Ni3Sn2/peritectic Ni3Sn4 interface towards the primary Ni3Sn2 phase was accompanied by migration of liquid film located at this interface. The migration velocity of this interface was confirmed to be much faster than that of peritectic transformation, so this migration was mostly caused by superheating of primary Ni3Sn2 phase below TP, leading to nucleation and migration of liquid film at this interface. This migration can be classified as a kind of liquid film migration (LFM), and the migration velocity at the horizontal direction has been confirmed to be much faster than that along the direction of temperature gradient. Analytical prediction has shown that the migration of liquid film could be divided into two stages depending on whether primary phase exists below TP. If the isothermal annealing time is not long enough, both the liquid film and the primary/peritectic interface migrate towards the primary phase until the superheated primary phase has all been dissolved. Then, this migration process towards higher temperature is controlled by temperature gradient zone melting (TGZM).

  14. On migration of primary/peritectic interface during interrupted directional solidification of Sn-Ni peritectic alloy

    PubMed Central

    Peng, Peng; Li, Xinzhong; Li, Jiangong; Su, Yanqing; Guo, Jingjie; Fu, Hengzhi

    2016-01-01

    The migration of the primary/peritectic interface in local isothermal condition is observed in dendritic structure of Sn–Ni peritectic alloy after experiencing interrupted directional solidification. It was observed that this migration of primary Ni3Sn2/peritectic Ni3Sn4 interface towards the primary Ni3Sn2 phase was accompanied by migration of liquid film located at this interface. The migration velocity of this interface was confirmed to be much faster than that of peritectic transformation, so this migration was mostly caused by superheating of primary Ni3Sn2 phase below TP, leading to nucleation and migration of liquid film at this interface. This migration can be classified as a kind of liquid film migration (LFM), and the migration velocity at the horizontal direction has been confirmed to be much faster than that along the direction of temperature gradient. Analytical prediction has shown that the migration of liquid film could be divided into two stages depending on whether primary phase exists below TP. If the isothermal annealing time is not long enough, both the liquid film and the primary/peritectic interface migrate towards the primary phase until the superheated primary phase has all been dissolved. Then, this migration process towards higher temperature is controlled by temperature gradient zone melting (TGZM). PMID:27075006

  15. Nucleation and phase selection in undercooled Fe-Cr-Ni melts. Part 2: Containerless solidification experiments

    SciTech Connect

    Volkmann, T.; Herlach, D.M.; Loeser, W.

    1997-02-01

    The solidification behavior of undercooled Fe-Cr-Ni melts of different compositions is investigated with respect to the competitive formation of {delta}-bcc (ferrite) and {gamma}-fcc phase (austenite). Containerless solidification experiments, electromagnetic levitation melting and drop tube experiments of atomized particles, show that {delta} (bcc) solidification is preferred in the highly undercooled melt even at compositions where {delta} is metastable. Time-resolved detection of the recalescence events during crystallization at different undercooling levels enable the determination of a critical undercooling for the transition to metastable bcc phase solidification in equilibrium fcc-type alloys. Measurements of the growth velocities of stable and metastable phases, as functions of melt undercooling prior to solidification, reveal that phase selection is controlled by nucleation. Phase selection diagrams for solidification processes as function of alloy composition and melt undercooling are derived from two types of experiments: X-ray phase analysis of quenched samples and in situ observations of the recalescence events of undercooled melts. The experimental results fit well with the theoretical predictions of the metastable phase diagram and the improved nucleation theory presented in an earlier article. In particular, the tendency of metastable {delta} phase formation in a wide composition range is confirmed.

  16. Thermal modeling of phase change solidification in thermal control devices including natural convection effects

    NASA Technical Reports Server (NTRS)

    Ukanwa, A. O.; Stermole, F. J.; Golden, J. O.

    1972-01-01

    Natural convection effects in phase change thermal control devices were studied. A mathematical model was developed to evaluate natural convection effects in a phase change test cell undergoing solidification. Although natural convection effects are minimized in flight spacecraft, all phase change devices are ground tested. The mathematical approach to the problem was to first develop a transient two-dimensional conduction heat transfer model for the solidification of a normal paraffin of finite geometry. Next, a transient two-dimensional model was developed for the solidification of the same paraffin by a combined conduction-natural-convection heat transfer model. Throughout the study, n-hexadecane (n-C16H34) was used as the phase-change material in both the theoretical and the experimental work. The models were based on the transient two-dimensional finite difference solutions of the energy, continuity, and momentum equations.

  17. Solute trapping in rapid solidification of a binary dilute system: a phase-field study.

    PubMed

    Galenko, P K; Abramova, E V; Jou, D; Danilov, D A; Lebedev, V G; Herlach, D M

    2011-10-01

    The phase-field model of Echebarria, Folch, Karma, and Plapp [Phys. Rev. E 70, 061604 (2004)] is extended to the case of rapid solidification in which local nonequilibrium phenomena occur in the bulk phases and within the diffuse solid-liquid interface. Such an extension leads to the fully hyperbolic system of equations given by the atomic diffusion equation and the phase-field equation of motion. This model is applied to the problem of solute trapping, which is accompanied by the entrapment of solute atoms beyond chemical equilibrium by a rapidly moving interface. The model predicts the beginning of complete solute trapping and diffusionless solidification at a finite solidification velocity equal to the diffusion speed in bulk liquid. PMID:22181123

  18. Solidification Behavior of Polymer Solution during Membrane Preparation by Thermally Induced Phase Separation

    PubMed Central

    Ishigami, Toru; Nii, Yoko; Ohmukai, Yoshikage; Rajabzadeh, Saeid; Matsuyama, Hideto

    2014-01-01

    The solidification behavior of poly(vinylidene fluoride) (PVDF) solution during membrane preparation by thermally induced phase separation (TIPS) was investigated. Apparatus newly developed in our laboratory was used to quantitatively measure membrane stiffness during phase separation. In this apparatus, a cooling polymer solution, placed on a stage, is moved upwards and the surface of the polymer solution contacts a sphere attached to the tip of a needle. The displacement of a blade spring attached to the needle is then measured by a laser displacement sensor. Different phase separation modes, such as liquid-liquid (L-L) phase separation and solid-liquid (S-L) phase separation (polymer crystallization) were investigated. In the case of S-L phase separation, the stiffness of the solution surface began to increase significantly just before termination of crystallization. In contrast, L-L phase separation delayed solidification of the solution. This was because mutual contact of the spherulites was obstructed by droplets of polymer-lean phase formed during L-L phase separation. Thus, the solidification rate was slower for the L-L phase separation system than for the S-L phase separation system. PMID:24957124

  19. Numerical Modeling of HgCdTe Solidification: Effects of Phase Diagram, Double-Diffusion Convection and Microgravity Level

    NASA Technical Reports Server (NTRS)

    Bune, Andris V.; Gillies, Donald C.; Lehoczky, Sandor L.

    1997-01-01

    Melt convection, along with species diffusion and segregation on the solidification interface are the primary factors responsible for species redistribution during HgCdTe crystal growth from the melt. As no direct information about convection velocity is available, numerical modeling is a logical approach to estimate convection. Furthermore influence of microgravity level, double-diffusion and material properties should be taken into account. In the present study, HgCdTe is considered as a binary alloy with melting temperature available from a phase diagram. The numerical model of convection and solidification of binary alloy is based on the general equations of heat and mass transfer in two-dimensional region. Mathematical modeling of binary alloy solidification is still a challenging numericial problem. A Rigorous mathematical approach to this problem is available only when convection is not considered at all. The proposed numerical model was developed using the finite element code FIDAP. In the present study, the numerical model is used to consider thermal, solutal convection and a double diffusion source of mass transport.

  20. In-situ Monitoring of Dynamic Phenomena during Solidification and Phase Transformation Processing

    SciTech Connect

    Clarke, Amy J.; Cooley, Jason C.; Morris, Christopher; Merrill, Frank E.; Hollander, Brian J.; Mariam, Fesseha G.; Patterson, Brian M.; Imhoff, Seth D.; Lee, Wah Keat; Fezzaa, Kamel; Deriy, Alex; Tucker, Tim J.; Clarke, Kester D.; Field, Robert D.; Thoma, Dan J.; Teter, David F.; Beard, Timothy V.; Hudson, Richard W.; Freibert, Franz J.; Korzekwa, Deniece R.; Farrow, Adam M.; Cross, Carl E.; Mihaila, Bogdan; Lookman, Turab; Hunter, Abigail; Choudhury, Samrat; Karma, Alain; Ott, Thomas J. Jr.; Barker, Martha R.; O'Neill, Finian; Hill, Joshua; Emigh, Megan G.

    2012-07-30

    The purpose of this project is to: (1) Directly observe phase transformations and microstructure evolution using proton (and synchrotron x-ray) radiography and tomography; (2) Constrain phase-field models for microstructure evolution; (3) Experimentally control microstructure evolution during processing to enable co-design; and (4) Advance toward the MaRIE vision. Understand microstructure evolution and chemical segregation during solidification {yields} solid-state transformations in Pu-Ga.

  1. Phase-field investigation on the non-equilibrium interface dynamics of rapid alloy solidification

    NASA Astrophysics Data System (ADS)

    Choi, Jeong Yun

    The departure from the equilibrium solid concentration at the solid-liquid interface was often observed during rapid solidification. The energetic associated non-equilibrium solute partitioning has been treated in detail, providing possible ranges of interface concentrations for a given growth condition. For analytical description of specific single-phase dendritic and cellular operating point selection, analytical models for solute partitioning under a given set of growth conditions have been developed and widely utilized in most of the theoretical investigations of rapid solidification. However, these solute trapping models are not rigorously verified due to the difficulty in experimentally measuring under rapid growth conditions. Moreover, since these solute trapping models include kinetic parameters which are difficult to directly measure from experiments, application of the solute trapping models or the associated analytic rapid solidification model is limited. These theoretical models for steady state rapid solidification which incorporate the solute trapping models do not describe the interdependency of solute diffusion, interface kinetics, and alloy thermodynamics. This research program is focused on critical issues that represent conspicuous gaps in current understanding of rapid solidification, limiting our ability to predict and control microstructural evolution at high undercooling, where conditions depart significantly from local equilibrium. Through careful application of phase-field modeling, using appropriate thin-interface and anti-trapping corrections and addressing important details such as transient effects and a velocity-dependent numerics, the current analysis provides a reasonable simulation-based picture of non-equilibrium solute partitioning and the corresponding oscillatory dynamics associated with single-phase rapid solidification and show that this method is a suitable means for a self-consistent simulation of transient behavior and

  2. Phase-field simulations of solidification in binary and ternary systems using a finite element method

    NASA Astrophysics Data System (ADS)

    Danilov, D.; Nestler, B.

    2005-02-01

    We present adaptive finite element simulations of dendritic and eutectic solidification in binary and ternary alloys. The computations are based on a recently formulated phase-field model that is especially appropriate for modelling non-isothermal solidification in multicomponent multiphase systems. In this approach, a set of governing equations for the phase-field variables, for the concentrations of the alloy components and for the temperature has to be solved numerically, ensuring local entropy production and the conservation of mass and inner energy. To efficiently perform numerical simulations, we developed a numerical scheme to solve the governing equations using a finite element method on an adaptive non-uniform mesh with highest resolution in the regions of the phase boundaries. Simulation results of the solidification in ternary Ni60Cu40-xCrx alloys are presented investigating the influence of the alloy composition on the growth morphology and on the growth velocity. A morphology diagram is obtained that shows a transition from a dendritic to a globular structure with increasing Cr concentrations. Furthermore, we comment on 2D and 3D simulations of binary eutectic phase transformations. Regular oscillatory growth structures are observed combined with a topological change of the matrix phase in 3D. An outlook for the application of our methods to describe AlCu eutectics is given.

  3. Faceted growth of primary Al{sub 2}Cu crystals during directional solidification in high magnetic field

    SciTech Connect

    Li, Chuanjun; Ren, Zhongming; Shen, Yu; Wang, Qiuliang; Dai, Yinming; Wang, Hui

    2013-10-21

    The high magnetic field is widely used to modify the crystal morphology. In this work, the effect of the magnetic field on growing behavior of faceted crystals in the Al-40 wt. %Cu alloy was investigated using directional solidification technique. It was found that the faceted growth of primary Al{sub 2}Cu phase was degraded and the primary spacing was reduced upon applying the magnetic field. Additionally, the length of the mushy zone first decreased and then increased with increase of the magnetic field intensity. The quantitative analysis reveals that the shear stress induced by the fluid motion is insufficient to break the atom bonds at the solid-liquid interface. However, both of the thermoelectric magnetic convection (TEMC) and the thermoelectric magnetic force (TEMF) cause dendrites to fracture and reduce the primary spacing. The two effects also weaken the faceting growth. Moreover, the instability of the solid-liquid interface is generated by the TEMF, which further leads to degrade the faceted growth. The length of mushy zone was changed by the TEMC and reached the minimum in the magnetic field of 0.5 T, which is in good agreement with the predicted value (0.83 T)

  4. Diffusion-stress coupling in liquid phase during rapid solidification of binary mixtures

    NASA Astrophysics Data System (ADS)

    Sobolev, S. L.

    2014-01-01

    An analytical model has been developed to describe the diffusion-viscous stress coupling in the liquid phase during rapid solidification of binary mixtures. The model starts with a set of evolution equations for diffusion flux and viscous pressure tensor, based on extended irreversible thermodynamics. It has been demonstrated that the diffusion-stress coupling leads to non-Fickian diffusion effects in the liquid phase. With only diffusive dynamics, the model results in the nonlocal diffusion equations of parabolic type, which imply the transition to complete solute trapping only asymptotically at an infinite interface velocity. With the wavelike dynamics, the model leads to the nonlocal diffusion equations of hyperbolic type and describes the transition to complete solute trapping and diffusionless solidification at a finite interface velocity in accordance with experimental data and molecular dynamic simulation.

  5. The solidification of monotectic alloys - Microstructures and phase spacings

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Hellawell, A.; Lograsso, T. A.

    1984-01-01

    The microstructures of directionally grown monotectic alloys in metallic and organic systems fall into two categories those which can form aligned fibrous composite structures with even phase spacings and fiber sections, and those in which the phase distribution is coarser and less regular. This division appears to relate to the form of the phase diagram and has been rationalized by Cahn (1977, 1979) in terms of the relative surface energies between solid and two liquids to give steady state or nonsteady state profiles. The transition in growth behavior occurs when the ratio of the monotectic temperature to that of the upper consolute temperature is approximately 0.9. Differences in phase spacings between a range of monotectic and eutectic systems are discussed in terms of the expected growth interface shapes and the factors which will influence them.

  6. Control of phase boundary evolution in metal solidification for new thermodynamic parameters of the metal

    NASA Astrophysics Data System (ADS)

    Albu, A. F.

    2016-05-01

    The problem of controlling the phase boundary evolution in the course of solidification of metals with different thermodynamic properties is studied. The underlying mathematical model of the process is based on a three-dimensional nonstationary two-phase initial-boundary value problem of the Stefan type. The control functions are determined by optimal control problems, which are solved numerically with the help of gradient optimization methods. The gradient of the cost function is exactly computed by applying the fast automatic differentiation technique. The research results are described and analyzed. Some of them are illustrated.

  7. Phase-Field Simulation of Microstructure Evolution in Industrial A2214 Alloy During Solidification

    NASA Astrophysics Data System (ADS)

    Wei, Ming; Tang, Ying; Zhang, Lijun; Sun, Weihua; Du, Yong

    2015-07-01

    By linking to the thermodynamic and atomic mobility databases in Al alloys well established in our research group, the microstructure evolution in industrial A2214 alloy (Al-4.5Cu-0.5Mg-1.0Si, in wt pct) during solidification process was studied by means of two-dimensional phase-field simulation via MICRostructure Evolution Simulation Software in the framework of the multi-phase-field formalism. The thermophysical parameters including interfacial energies and interfacial mobilities were carefully chosen for reproducing the experimental features. The solidification sequence due to the present phase-field simulation conforms to both equilibrium calculation and Scheil simulation. The predicted microstructure reproduces the experimental data very well. These facts indicate that a quantitative phase-field simulation was achieved in the present work. Moreover, the mechanisms of characteristic patterns and microstructure formation were revealed with the aid of the phase-field simulation. In addition, the effect of cooling rate on the secondary dendrite arm spacing and microsegregation was also investigated through comprehensive comparison with the experimental data.

  8. Phase-field modeling and experimental observation of the irregular interface morphology during directional solidification

    NASA Astrophysics Data System (ADS)

    Guo, Taiming

    Evolution of the complex solid-liquid interface morphology during a solidification process is an important issue in solidification theory since the morphology eventually dictates the final microstructure of the solidified material and therefore the material properties. Significant progress have been made in recent years in the study of the formation and development of regular dendritic growth, while only limited understanding is achieved for the irregular interface patterns observed in many industry processes. This dissertation focuses on the physical mechanisms of the development and transition of various irregular interface patterns, including the tilted dendritic, the seaweed, and the degenerate patterns. Both experimental observations and numerical simulation using the phase field modeling are performed. A special effort is devoted on the effects of the capillary anisotropy and the kinetic anisotropy in the evolution of the interface morphology during solidification. Experimentally, a directional solidification system is constructed to observe in situ the interface morphology by using the transparent organic material succinonitrile. With such a system, both the regular interface patterns (cellular and dendritic) and the irregular interface patterns (seaweed, degenerate and tilted dendritic) are observed. The effects of the temperature gradient and the interface velocity on the development and transition of the irregular interface patterns are investigated. It is found that the interface morphology transits from the seaweed to the tilted dendritic pattern as the interface velocity increases, while the tilted dendritic pattern may transit to the degenerate seaweed pattern as the temperature gradient increases. Under certain conditions, dendrites and seaweed coexist within the same grain. The dynamic transitions among various patterns and the effect of the solidification conditions are examined in detail. Numerically, a 2-D phase field model is developed to

  9. GPU-accelerated 3D phase-field simulations of dendrite competitive growth during directional solidification of binary alloy

    NASA Astrophysics Data System (ADS)

    Sakane, S.; Takaki, T.; Ohno, M.; Shimokawabe, T.; Aoki, T.

    2015-06-01

    Phase-field method has emerged as the most powerful numerical scheme to simulate dendrite growth. However, most phase-field simulations of dendrite growth performed so far are limited to two-dimension or single dendrite in three-dimension because of the large computational cost involved. To express actual solidification microstructures, multiple dendrites with different preferred growth directions should be computed at the same time. In this study, in order to enable large-scale phase-field dendrite growth simulations, we developed a phase-field code using multiple graphics processing units in which a quantitative phase-field method for binary alloy solidification and moving frame algorithm for directional solidification were employed. First, we performed strong and weak scaling tests for the developed parallel code. Then, dendrite competitive growth simulations in three-dimensional binary alloy bicrystal were performed and the dendrite interactions in three-dimensional space were investigated.

  10. Refinement and growth enhancement of Al2Cu phase during magnetic field assisting directional solidification of hypereutectic Al-Cu alloy.

    PubMed

    Wang, Jiang; Yue, Sheng; Fautrelle, Yves; Lee, Peter D; Li, Xi; Zhong, Yunbo; Ren, Zhongming

    2016-01-01

    Understanding how the magnetic fields affect the formation of reinforced phase during solidification is crucial to tailor the structure and therefor the performance of metal matrix in situ composites. In this study, a hypereutectic Al-40 wt.%Cu alloy has been directionally solidified under various axial magnetic fields and the morphology of Al2Cu phase was quantified in 3D by means of high resolution synchrotron X-ray tomography. With rising magnetic fields, both increase of Al2Cu phase's total volume and decrease of each column's transverse section area were found. These results respectively indicate the growth enhancement and refinement of the primary Al2Cu phase in the magnetic field assisting directional solidification. The thermoelectric magnetic forces (TEMF) causing torque and dislocation multiplication in the faceted primary phases were thought dedicate to respectively the refinement and growth enhancement. To verify this, a real structure based 3D simulation of TEMF in Al2Cu column was carried out, and the dislocations in the Al2Cu phase obtained without and with a 10T high magnetic field were analysed by the transmission electron microscope. PMID:27091383

  11. Phase-field simulations of particle capture during the directional solidification of silicon

    NASA Astrophysics Data System (ADS)

    Aufgebauer, Henning; Kundin, Julia; Emmerich, Heike; Azizi, Maral; Reimann, Christian; Friedrich, Jochen; Jauß, Thomas; Sorgenfrei, Tina; Cröll, Arne

    2016-07-01

    We present a phase-field model for particle capture during directional solidification. Its predictions for critical growth velocities for particles of different sizes are compared with experimental results for capture of silicon carbide (SiC) particles during directional solidification of silicon. The phase-field model allows us to systematically test the influence of different assumptions about attractive and repulsive forces and the capture mechanisms, including the effects of particle shape and of partial engulfment of the particle by the interface. We identify common properties of models that show agreement with experiments, trying to determine the underlying physical effects by abductive inference. We find that predictions vary only slightly between models with different repulsive forces and that the shape of the particle can have a larger effect on the critical growth velocity than the exact nature of the repulsive force or the capture process. We assess to what extent a good description of experimental critical growth velocities implies that the model accurately describes the actual physical processes and propose additional ways to test the validity of models.

  12. Specimen analysis of Skylab, M553 experiment, flight specimens, phase C.. [on metals melting containerless solidification

    NASA Technical Reports Server (NTRS)

    Larson, D. J., Jr.

    1974-01-01

    Skylab 2 flight samples were analyzed to study containerless solidification and the effects of weightlessness on the process. A record of solute redistribution processes and of solidification terracing is reported. The solute redistribution process was highly localized, and low index, crystallographic system were suggested. Samples demonstrated that under reduced pressure and gravity conditions the anticipated solid/liquid solidification process was perturbed and superseded by solid/liquid/gas reactions during melting and solidification.

  13. Phase-field investigation on the non-equilibrium interface dynamics of rapid alloy solidification

    SciTech Connect

    Choi, Jeong

    2011-01-01

    The research program reported here is focused on critical issues that represent conspicuous gaps in current understanding of rapid solidification, limiting our ability to predict and control microstructural evolution (i.e. morphological dynamics and microsegregation) at high undercooling, where conditions depart significantly from local equilibrium. More specifically, through careful application of phase-field modeling, using appropriate thin-interface and anti-trapping corrections and addressing important details such as transient effects and a velocity-dependent (i.e. adaptive) numerics, the current analysis provides a reasonable simulation-based picture of non-equilibrium solute partitioning and the corresponding oscillatory dynamics associated with single-phase rapid solidification and show that this method is a suitable means for a self-consistent simulation of transient behavior and operating point selection under rapid growth conditions. Moving beyond the limitations of conventional theoretical/analytical treatments of non-equilibrium solute partitioning, these results serve to substantiate recent experimental findings and analytical treatments for single-phase rapid solidification. The departure from the equilibrium solid concentration at the solid-liquid interface was often observed during rapid solidification, and the energetic associated non-equilibrium solute partitioning has been treated in detail, providing possible ranges of interface concentrations for a given growth condition. Use of these treatments for analytical description of specific single-phase dendritic and cellular operating point selection, however, requires a model for solute partitioning under a given set of growth conditions. Therefore, analytical solute trapping models which describe the chemical partitioning as a function of steady state interface velocities have been developed and widely utilized in most of the theoretical investigations of rapid solidification. However, these

  14. Refinement and growth enhancement of Al2Cu phase during magnetic field assisting directional solidification of hypereutectic Al-Cu alloy

    NASA Astrophysics Data System (ADS)

    Wang, Jiang; Yue, Sheng; Fautrelle, Yves; Lee, Peter D.; Li, Xi; Zhong, Yunbo; Ren, Zhongming

    2016-04-01

    Understanding how the magnetic fields affect the formation of reinforced phase during solidification is crucial to tailor the structure and therefor the performance of metal matrix in situ composites. In this study, a hypereutectic Al-40 wt.%Cu alloy has been directionally solidified under various axial magnetic fields and the morphology of Al2Cu phase was quantified in 3D by means of high resolution synchrotron X-ray tomography. With rising magnetic fields, both increase of Al2Cu phase’s total volume and decrease of each column’s transverse section area were found. These results respectively indicate the growth enhancement and refinement of the primary Al2Cu phase in the magnetic field assisting directional solidification. The thermoelectric magnetic forces (TEMF) causing torque and dislocation multiplication in the faceted primary phases were thought dedicate to respectively the refinement and growth enhancement. To verify this, a real structure based 3D simulation of TEMF in Al2Cu column was carried out, and the dislocations in the Al2Cu phase obtained without and with a 10T high magnetic field were analysed by the transmission electron microscope.

  15. Refinement and growth enhancement of Al2Cu phase during magnetic field assisting directional solidification of hypereutectic Al-Cu alloy

    PubMed Central

    Wang, Jiang; Yue, Sheng; Fautrelle, Yves; Lee, Peter D.; Li, Xi; Zhong, Yunbo; Ren, Zhongming

    2016-01-01

    Understanding how the magnetic fields affect the formation of reinforced phase during solidification is crucial to tailor the structure and therefor the performance of metal matrix in situ composites. In this study, a hypereutectic Al-40 wt.%Cu alloy has been directionally solidified under various axial magnetic fields and the morphology of Al2Cu phase was quantified in 3D by means of high resolution synchrotron X-ray tomography. With rising magnetic fields, both increase of Al2Cu phase’s total volume and decrease of each column’s transverse section area were found. These results respectively indicate the growth enhancement and refinement of the primary Al2Cu phase in the magnetic field assisting directional solidification. The thermoelectric magnetic forces (TEMF) causing torque and dislocation multiplication in the faceted primary phases were thought dedicate to respectively the refinement and growth enhancement. To verify this, a real structure based 3D simulation of TEMF in Al2Cu column was carried out, and the dislocations in the Al2Cu phase obtained without and with a 10T high magnetic field were analysed by the transmission electron microscope. PMID:27091383

  16. Solidification of Mg-Zn-Y Alloys at 6 GPa Pressure: Nanostructure, Phases Formed, and Their Stability

    NASA Astrophysics Data System (ADS)

    Zhou, Haitao; Liu, Keming; Zhang, Li; Atrens, Andrej; Yu, Jiuming; Li, Xiaolong

    2016-06-01

    Mg-Zn-Y alloys solidified under high pressure were characterized using XRD, DTA, SEM, and TEM. After solidification at atmospheric pressure, Mg-6Zn-1Y consisted of α-Mg, Mg7Zn3, and Mg3YZn6, while Mg-6Zn-3Y consisted of α-Mg, Mg3Y2Zn3, and Mg3YZn6. After solidification at 6 GPa pressure, both alloys consisted of α-Mg, MgZn, and Mg12YZn. The size and the shape of the second-phase particles formed for atmospheric solidification were significantly different to those formed for solidification at 6 GPa pressure. In Mg-6Zn-1Y, the second-phase size decreased from 300 to 50 nm, and the shape changed from needle like to blocky. In Mg-6Zn-3Y, the size decreased from 100 to 50 nm and the shape changed from short rod like to small and round. After aging at 200 °C for 12 h, the new MgZn phase transformed into the intermediate MgZn2 phase. Increasing the aging time to 24 h caused the intermediate MgZn2 phase to transform into Mg7Zn3 with a size of 50 nm, while the Mg12YZn phase remained unchanged.

  17. Phase-field model for solidification of a monotectic alloy with convection

    NASA Astrophysics Data System (ADS)

    Nestler, B.; Wheeler, A. A.; Ratke, L.; Stöcker, C.

    2000-07-01

    In this paper we discuss two phase-field models for solidification of monotectic alloys, a situation in which a liquid phase L 1 may simultaneously transform into both a new liquid phase L 2 and a solid phase S via the reaction L 1→L 2+S. The first model uses three different phase-fields to characterize the three phases in the system and, in addition, a concentration field. This construction restricts the validity of the model to describe phase transitions within the vicinity of the monotectic temperature. In contrast, the second model distinguishes the two liquid phases by their concentration using a Cahn-Hilliard type model and employs only one phase-field to characterize the system as solid or liquid. This formulation enables the second model to represent a wider temperature range of the phase diagram including the miscibility gap where the spinodal decomposition L→L 1+L 2 occurs. Both our models permit the interfaces to have temperature-dependent surface energies which may induce Marangoni convection at L 1-L 2 interfaces in non-isothermal systems. By deriving a generalized stress tensor including stresses associated with the capillary forces on the diffuse interface, we extend the two monotectic phase-field models to account for convection in both liquid phases. Together with a generalized set of Navier-Stokes equations, we give a complete set of dynamic field equations to describe monotectic systems with fluid flow. Finally, we present numerical simulations of lamellar monotectic growth structures which exhibit wetting phenomena as well as coarsening and particle pushing.

  18. Investigation of the final stages of solidification and eutectic phase formation in Re and Ru containing nickel-base superalloys

    NASA Astrophysics Data System (ADS)

    Heckl, A.; Rettig, R.; Cenanovic, S.; Göken, M.; Singer, R. F.

    2010-07-01

    The microstructure resulting from the final stages of solidification—commonly referred to as eutectic islands—has been analysed in detail for three nickel-base superalloys containing Re and Ru. Focused ion beam 3-D reconstruction and EBSD-analysis were used to clarify the origin of different eutectic structure types. One common type of parent 3-D eutectic structure was identified. The solidification process of the final solidifying liquid has been further investigated by electron probe microanalysis mappings along with DICTRA simulations. Two models for diffusion controlled phase transformations are shown to present a fair description of the solidification sequence.

  19. A Phase-Field Solidification Model of Almost Pure ITS-90 Fixed Points

    NASA Astrophysics Data System (ADS)

    Large, M. J.; Pearce, J. V.

    2014-07-01

    A two-dimensional axisymmetric phase-field model of thermo-solutal solidification in freezing-point cells used for calibrating standard platinum resistance thermometers for realization and dissemination of the International Temperature Scale of 1990 is presented. The cell is essentially a graphite crucible containing an ingot of very pure metal (of order 99.9999 %). A graphite tube is inserted along the axis of the ingot to enable immersion of the thermometer in the metal. In this study, the metal is tin (freezing temperature of ). During the freezing of these cells, a steady, reproducible temperature is realized, with a defined temperature that can be used to calibrate thermometers with uncertainties mK. The model is applied to understand the effect of experimental parameters, such as initiation technique and furnace homogeneity, on the measured freezing curve. Results show that freezing curves whose behavior is consistent with the Scheil theory of solidification can be obtained with a specific furnace temperature profile, and provided that the freeze is of a long duration, the results are consistent with previous one-dimensional models and experiments. Morphological instability is observed with the inner interface initiation technique, causing the interface to adopt a cellular structure. This elevates the measured temperature, in accordance with the Gibbs-Thomson effect. In addition, the influence of initiation techniques on the solidification behavior is examined. The model indicates that an initially smooth inner mantle can `de-wet' from the thermometer well-forming agglomerated solid droplets, following recalescence, under certain conditions. This manifests as a measured temperature depression due to the Gibbs-Thomson effect, with a magnitude of to in simulations. The temperature rises to that of the stable outer mantle as freezing progresses and the droplets re-melt. It is demonstrated that the effect occurs below a critical mantle thickness. A physical

  20. Solidification processing and phase transformations in ordered high temperature alloys. Final report, 30 March 1990-30 September 1992

    SciTech Connect

    Boettinger, W.J.; Bendersky, L.A.; Kattner, U.R.

    1993-01-20

    Useful high temperature alloys generally have microstructures consisting of more than one phase. Multiphase microstructures are necessary to develop acceptable toughness and creep strength in high temperature intermetallic alloy matrices. The optimum microstructures must be developed by a careful selection of processing path that includes both solidification and solid state heat treatment. Research has been conducted on the rapid solidification of selected intermetallic alloys and on the phase transformation paths that occur during cooling, primarily in the Ti-Al-Nb system. This report describes research performed in the Metallurgy Division at NIST under DARPA order 7469 between 1/1/89 and 12/31/92. Various research tasks were completed and the results have been published or have been submitted for publication.... Intermetallics, Ti-Al-Nb Alloys, Phase Diagrams, Phase Transformations, Ti-Al-Ta Alloys, MoSi2 Alloys.

  1. The phase-field method: simulation of alloy dendritic solidification during recalescence

    NASA Astrophysics Data System (ADS)

    Boettinger, William J.; Warren, James A.

    1996-03-01

    An overview of the phase-field method for modeling solidification is given and results for nonisothermal alloy dendritic growth are presented. By defining a “phase-field” variable and a corresponding governing equation to describe the state (solid or liquid) in a material as a function of position and time, the diffusion equations for heat and solute can be solved without tracking the liquid-solid interface. The interfacial regions between liquid and solid involve smooth, but highly localized variations of the phase-field variable and the composition. Simple finite-difference techniques on a uniform mesh can be used to treat the evolution of complex growth patterns. However, large-scale computations are required. The method has been applied to a variety of problems, including thermally driven dendritic growth in pure materials, solute-driven isothermal dendritic growth in alloys, eutectic growth (all at high supercoolings or supersaturations), solute trapping at high velocity, and coarsening of liquid-solid mixtures. To include thermal effects in solute-driven dendritic growth in alloys, a simplified approach is presented here that neglects the spatial variation of temperature in the computational domain but provides for changes with time and thus includes recalescence. Growth morphologies and solute patterns in the liquid and solid obtained for several values of an imposed heat flux are compared to results for isothermal growth.

  2. Microsegregation and Secondary Phase Formation During Directional Solidification of the Single-Crystal Ni-Based Superalloy LEK94

    NASA Astrophysics Data System (ADS)

    Lopez-Galilea, Inmaculada; Huth, Stephan; Fries, Suzana G.; Warnken, Nils; Steinbach, Ingo; Theisen, Werner

    2012-12-01

    A multicomponent phase-field method coupled to thermodynamic calculations according to the CALPHAD method was used to simulate microstructural evolution during directional solidification of the LEK94 commercial single-crystal Ni-based superalloy using a two-dimensional unit cell approximation. We demonstrate quantitative agreement of calculated microsegregation profiles and profiles determined from casting experiments as well as calculated fraction solid curves with those determined in differential thermal analysis (DTA) measurements. Finally, the role of solidification rate on dendrite morphology and precipitation of the secondary phases is investigated and a new measure of the dendrite morphology is presented to quantify the effect of back diffusion on the amount of secondary phases.

  3. Phase equillibria and solidification behaviour in the vanillin- p-anisidine system

    NASA Astrophysics Data System (ADS)

    Singh, N. B.; Das, S. S.; Gupta, Preeti; Dwivedi, M. K.

    2008-12-01

    Phase diagram of the vanillin- p-anisidine system has been studied by the thaw melt method. Congruent melting-type phase diagram exhibiting two eutectic points was obtained. Vanillin and p-anisidine react in 1:1 M ratio and form N-(4-methoxy phenyl)-4-hydroxy-3-methoxy phenyl methanimine (NHM) and water. Heats of fusion of pure components and the eutectic mixtures ( E1 and E2) were obtained from DSC studies. Jackson's roughness parameters ( α) were calculated. Excess Gibbs free energy ( GE), excess entropy ( SE) and excess enthalpy ( HE) of mixing of pre-, post- and eutectic mixtures were also calculated by using activity coefficient data. Linear velocities of solidification of components and eutectic mixtures were determined at different undercoolings. The values of excess thermodynamic functions and linear velocity data have indicated the non-ideal nature of the eutectic mixtures. Interaction energies in the gaseous state, calculated from computer simulation, have also indicated that the eutectics are non-ideal mixtures. Microstructural studies of vanillin, p-anisidine and NHM show the formation of broken lamellar type structures. However, for the eutectic E1, an irregular type and for the eutectic E2, a lamellar type structures were obtained. The effect of impurity on the microstructures of eutectic mixtures was also studied.

  4. Mixed-Phase Solidification of Thin Silicon Films on Silicon Dioxide

    NASA Astrophysics Data System (ADS)

    Chahal, Monica

    In this thesis, we present a new beam-induced melt-mediated crystallization process called mixed-phase solidification (MPS) that can produce defect-free, large-grain polycrystalline-Si films with strong (100)-surface texture (>99%) on SiO2. Such a combination of microstructural attributes makes the resulting MPS material well-suited for high-performance electronic and photovoltaic applications. A systematic parametric study of the single- and multi-scan MPS process is performed using thin Si films on SiO2 irradiated via a continuous-wave (CW) laser system. We employ an in situ microscopic viewing system to directly observe and understand melting and solidification during the MPS process. Additionally, in order to investigate the grain boundary melting phenomenon, we have conducted “rapid-quench” demarcation experiments and established a one-to-one correspondence between the in situ data and the single-/multi-scan MPS processed microstructure. The experimental results show an incremental increase in grain size and (100)-surface texture with an increase in scan number. The grain size is found to reach an apparent soft saturation value as the number of scans increases. For a given number of scans, a decrease in power or an increase in velocity is found to decrease the grain size and (100)-surface texture. Increases in film thickness lead to an increase in grain size, but a reduction in (100)-surface texturing. Based on what we have experimentally observed, as well as what has been previously established regarding the radiative-melting of Si, we propose a thermodynamic model to account for the microstructural evolution observed in the MPS process (i.e., partial-melting and solidification of polycrystalline-Si films). The model is built on two fundamental considerations: (1) the near-equilibrium environment within which thermodynamic factors dominate the transitions, and (2) the dynamically balanced, yet continuously changing, thermal surroundings. According to our

  5. Formation mechanism of primary phases and eutectic structures within undercooled Pb-Sb-Sn ternary alloys

    NASA Astrophysics Data System (ADS)

    Wang, Weili; Dai, Fuping; Wei, Bingbo

    2007-08-01

    The solidification characteristics of three types of Pb-Sb-Sn ternary alloys with different primary phases were studied under substantial undercooling conditions. The experimental results show that primary (Pb) and SbSn phases grow in the dendritic mode, whereas primary (Sb) phase exhibits faceted growth in the form of polygonal blocks and long strips. (Pb) solid solution phase displays strong affinity with SbSn intermetallic compound so that they produce various morphologies of pseudobinary eutectics, but it can only grow in the divorced eutectic mode together with (Sb) phase. Although (Sb) solid solution phase and SbSn intermetallic compound may grow cooperatively within ternary eutectic microstructures, they seldom form pseudobinary eutectics independently. The (Pb)+(Sb)+SbSn ternary eutectic structure usually shows lamellar morphology, but appears as anomalous eutectic when its volume fraction becomes small. EDS analyses reveal that all of the three primary (Pb), (Sb) and SbSn phases exhibit conspicuous solute trapping effect during rapid solidification, which results in the remarkable extension of solute solubility.

  6. Phase-field modelling of rapid solidification in alloy systems: Spontaneous grain refinement effects

    NASA Astrophysics Data System (ADS)

    Mullis, A. M.

    2012-07-01

    Phase-field modelling of rapid alloy solidification, in which the rejection of latent heat from the growing solid cannot be ignored, has lagged significantly behind the modelling of conventional casting practises which can be approximated as isothermal. This is in large part due to the fact that if realistic materials properties are adopted the ratio of the thermal to solute diffusivity (the Lewis number) is typically 103 - 104, leading to severe multi-scale problems. However, use of state-of-the-art numerical techniques such as local mesh adaptivity, implicit time-stepping and a non-linear multi-grid solver allow these difficulties to be overcome. Here we describe how the application of this model, formulated in the thin-interface limit, can help to explain the long-standing phenomenon of spontaneous grain refinement in deeply undercooled melts. We find that at intermediate undercoolings the operating point parameter, σ*, may collapse to zero, resulting in the growth of non-dendritic morphologies such as doublons and 'dendritic seaweed'. Further increases in undercooling then lead to the re-establishment of stable dendritic growth. We postulate that remelting of such seaweed structures gives rise to the low undercooling instance of grain refinement observed in alloys.

  7. In-Situ X-Ray Microscopy of Phase and Composition Distributions in Metal Alloys During Solidification

    NASA Technical Reports Server (NTRS)

    Kaukler, William F.; Curreri, Peter A.

    1999-01-01

    This research applies a state of the art X-ray Transmission Microscope, to image the solidification of metallic or semiconductor alloys in real-time. By employing a hard x-ray source with sub-micron dimensions, resolutions of up to 3 gm can be obtained with magnifications of over 800 X. Specimen growth conditions were optimized and the best imaging technologies applied to maintain x-ray image resolution, contrast and sensitivity. In addition, a special furnace design is required to permit controlled growth conditions and still offer maximum resolution and image contrast. We have successfully imaged in real-time: interfacial morphologies, phase growth, coalescence, incorporation of phases into the growing interface, and the solute boundary layer in the liquid at the solid-liquid inter-face. We have also measured true local growth rates and can evaluate segregation structures in the solid; a form of in-situ metallography. Composition gradients within the specimen cause vafiations in absorption of the flux such that the final image represents a spatial integral of composition (or thickness). During this study, the growth of secondary phase fibers and lameilae from eutectic and monotectic alloys have been imaged during solidification, in real-time, for the first time in bulk metal alloys. Keywords: x-ray, microscope, solidification, microfocus, real-time, microstructure

  8. A novel procedure for phase separation in dispersive liquid-liquid microextraction based on solidification of the aqueous phase.

    PubMed

    March, J G; Cerdà, V

    2016-08-15

    In this paper, an alternative for handling the organic phase after a dispersive liquid-liquid microextraction using organic solvents lighter than water is presented. It is based on solidification (at -18°C) of the aqueous phase obtained after centrifugation, and the decantation, collection and analysis of the liquid organic layer. The extraction of nicotine in toluene, and its determination in eggplant samples was conducted as a proof of concept. The study has been carried out using standards prepared in water and the formation of the dispersion was assisted by sonication. The organic extract was analysed using gas chromatography coupled to mass spectrometry. Satisfactory analytical figures of merit as: limit of detection (0.4µgL(-1), 2ngg(-1) wet sample), limit of quantification (1.2µgL(-1), 6.5ngg(-1) wet sample), within-day precision (RSD=7%), and linearity interval (up to 384µgL(-1) nicotine) were achieved. It constituted a contribution to the handling of organic extracts after microextraction processes. PMID:27260454

  9. Estimating peak and solidification temperatures for anatectic pelitic migmatites using phase diagrams: sampling heterogeneous migmatites and confronting melt loss

    NASA Astrophysics Data System (ADS)

    Hamilton, Brett M.; Pattison, David R. M.

    2016-04-01

    Calculating a pressure-temperature phase diagram relevant to an anatectic pelitic migmatite sampled in outcrop is challenging because it is unclear what constitutes a meaningful bulk composition. Melt loss during metamorphism may have changed the bulk composition. The heterogeneous nature of migmatites, with light and dark coloured domains (leucosome and melanosome), means a choice must be made regarding how a migmatitic outcrop should be sampled. To address these issues, migmatites were simulated using thermodynamic modelling techniques for different melting and crystallization scenarios and bulk compositions. Using phase diagrams calculated for varying proportions of simulated melanosome and leucosome, temperatures of interest were estimated and compared with known values. Our modelling suggests: (1) It is generally possible to constrain the peak temperature using phase diagrams calculated with the composition of the melanosome; the more leucosome that is incorporated, the more innaccurate the estimate. For phase diagrams calculated using a combination of leucosome and melanosome material, peak temperature estimates differ from actual peak conditions by ‑25 to +50°C. In certain of these cases, such as those involving high proportions of leucosome to melanosome, or in which solid K-feldspar was absent at peak conditions, but is now present in the rock due to later crystallization from melt, it is not possible to estimate peak temperature. (2) The solidification temperature, whether due to crystallization of the last melt or physical loss of the melt during crystallization, will fall between the peak temperature and the water-saturated solidus (~660°C) if the melt and solids chemically interacted during cooling. This temperature can be accurately constrained from the phase diagram. If the melt crystallized in chemical isolation from the melanosome, the solidification temperature is the water-saturated solidus (625-645°C); however, physical melt loss during

  10. Phase-field modelling of microstructure formation during the solidification of continuously cast low carbon and HSLA steels

    NASA Astrophysics Data System (ADS)

    Böttger, B.; Apel, M.; Santillana, B.; Eskin, D. G.

    2012-07-01

    Cracking in continuous casting of steels has been one of the main problems for decades. Many of the cracks that occur during solidification are hot tears. To better understand the factors leading to this defect, microstructure formation is simulated for a low carbon (LCAK) and two high strength low alloyed (HSLA) steel grades during the initial stage of the process where the first solidified shell is formed inside the mould and where breakouts typically occur. 2D simulation is performed using the multiphase-field software MICRESS [1], which is coupled to the thermodynamic database TCFE6 [2] and the mobility database MOB2 [2], taking into account all elements which may have a relevant effect on the mechanical properties and structure formation during or subsequent to solidification. The use of a moving-frame boundary condition allows travelling through the entire solidification history starting from the slab surface, and tracking the morphology changes during growth of the shell. A heterogeneous nucleation model is included to permit the description of morphological transitions between the initial solidification and the subsequent columnar growth region. Furthermore, a macroscopic one-dimensional temperature solver is integrated to account for the transient and nonlinear temperature field during the initial stage of continuous casting. The external heat flux boundary conditions for this process were derived from thermal process data of the industrial slab caster. The simulation results for the three steel grades have been validated by thickness measurements of breakout shells and microstructure observation of the corresponding grades. Furthermore, the primary dendrite spacing has been measured across the whole thickness of the shell and compared with the simulated microstructures. Significant microstructure differences between the steel grades are discussed and correlated with their hot-cracking behavior.

  11. Morphologies of Primary Silicon in Hypereutectic Al-Si Alloys: Phase-Field Simulation Supported by Key Experiments

    NASA Astrophysics Data System (ADS)

    Wang, Kai; Wei, Ming; Zhang, Lijun; Du, Yong

    2016-04-01

    We realized a three-dimensional visualization of the morphology evolution and the growth behavior of the octahedral primary silicon in hypereutectic Al-20wtpctSi alloy during solidification in a real length scale by utilizing the phase-field simulation coupled with CALPHAD databases, and supported by key experiments. Moreover, through two-dimensional cut of the octahedral primary silicon at random angles, different morphologies observed in experiments, including triangle, square, trapezoid, rhombic, pentagon, and hexagon, were well reproduced.

  12. Modeling of Detached Solidification

    NASA Technical Reports Server (NTRS)

    Regel, Liya L.; Wilcox, William R.; Popov, Dmitri

    1997-01-01

    Our long term goal is to develop techniques to achieve detached solidification reliably and reproducibly, in order to produce crystals with fewer defects. To achieve this goal it is necessary to understand thoroughly the physics of detached solidification. It was the primary objective of the current project to make progress toward this complete understanding. 'Me products of this grant are attached. These include 4 papers and a preliminary survey of the observations of detached solidification in space. We have successfully modeled steady state detached solidification, examined the stability of detachment, and determined the influence of buoyancy-driven convection under different conditions. Directional solidification in microgravity has often led to ingots that grew with little or no contact with the ampoule wall. When this occurred, crystallographic perfection was usually greatly improved -- often by several orders of magnitude. Indeed, under the Soviet microgravity program the major objective was to achieve detached solidification with its resulting improvement in perfection and properties. Unfortunately, until recently the true mechanisms underlying detached solidification were unknown. As a consequence, flight experiments yielded erratic results. Within the past three years, we have developed a new theoretical model that explains many of the flight results. This model gives rise to predictions of the conditions required to yield detached solidification.

  13. In-situ x-ray microscopy of phase and composition distributions in metal alloys during solidification

    NASA Astrophysics Data System (ADS)

    Kaukler, William F.; Curreri, Peter A.

    1999-07-01

    This research applies a state of the art x-ray transmission microscope, to image the solidification of metallic or semiconductor alloys in real-time. By employing a hard x-ray source with sub-micron dimensions, resolutions of up to 2 micrometers can be obtained with magnifications of over 800 X. Specimen growth conditions were optimized and the best imaging technologies applied to maintain x-ray image resolution, contrast and sensitivity. In addition, a special furnace design is required to permit controlled growth conditions and still offer maximum resolution and image contrast. We have successfully imaged in real-time: interfacial morphologies, phase growth, coalescence, incorporation of phases into the growing interface, and the solute boundary layer in the liquid at the solid-liquid interface. We have also measured true local growth rates and can evaluate segregation structures in the solid; a form of in situ metallography. Composition gradients within the specimen cause variations in absorption of the flux such that the final image represents a spatial integration of composition. During this study, the growth of secondary phase fibers and lamellae form eutectic and monotectic alloys have been imaged during solidification, in real-time, for the first time in bulk metal alloys.

  14. Four-phase fully-coupled mold-filling and solidification simulation for gas porosity prediction in aluminum sand casting

    NASA Astrophysics Data System (ADS)

    Jakumeit, J.; Jana, S.; Waclawczyk, T.; Mehdizadeh, A.; Sadiki, A.; Jouani, J.

    2012-07-01

    The impact of mold-filling and oxide film enclosure on gas porosity in A356 was investigated using a three-phase, fully-coupled, mold-filling and solidification simulation. For the prediction of gas porosity, a fourth hydrogen phase was added. At the solidification front hydrogen is rejected from the solid and accumulates in the melt. Pores nucleate if the solute gas exceeds the solubility limit. Air and melt are separated by a volume of fluid interface and special treatment of the hydrogen phase convection was necessary to limit the hydrogen to the melt. Folding of the melt surface was used as a source for oxide film entrainment. These oxide films were transported with the melt and used as nucleation sites for gas porosity formation. The influence of melt flow due to filling and oxide film distribution was analyzed using a simple 3-block test geometry. The test geometry was cast in A356 and analyzed by computer tomography to validate the porosity prediction.

  15. Solidification mechanism transition of liquid Co-Cu-Ni ternary alloy

    NASA Astrophysics Data System (ADS)

    Zang, D. Y.; Wang, H. P.; Dai, F. P.; Langevin, D.; Wei, B.

    2011-01-01

    We report a solidification mechanism transition of liquid ternary Co45Cu45Ni10 alloy when it solidifies at a critical undercooling of about 344 K. When undercooling at Δ T<344 K, the solidification process is characterized by primary S (Co) dendritic growth and a subsequent peritectic transition. The dendritic growth velocity of S (Co) dendrite increases with the rise of undercooling. However, once Δ T>344 K, the solidification velocity decreases with the increase of undercooling. In this case, liquid/liquid phase separation takes place prior to solidification. The minor L2 (Cu) droplets hinder the motion of the solidification front, and a monotectic transition may occur in the major L1 phase. These facts caused by metastable phase separation are responsible for the slow growth at high undercoolings.

  16. Stability of metastable phase and soft magnetic properties of bulk Fe-B nano-eutectic alloy prepared by undercooling solidification combined with CU-mold chilling

    NASA Astrophysics Data System (ADS)

    Yang, Changlin; Zhang, Jun; Huang, Huili; Song, Qijiao; Liu, Feng

    2015-11-01

    Bulk Fe83B17 nano-eutectic alloys were prepared by undercooling solidification combined with Cu-mold chilling method. Stable phase Fe2B and metastable phase Fe3B were found to coexist in the as-solidified microstructure. The soft magnetic properties were improved significantly by the nano-lamellar eutectic and the metastable phase and, were increased further by annealing at 1173 K for 1.5 h after which the metastable phase was decomposed completely.

  17. Numerical study of solidification of a nano-enhanced phase change material (NEPCM) in a thermal storage system

    NASA Astrophysics Data System (ADS)

    Kashani, S.; Ranjbar, A. A.; Madani, M. M.; Mastiani, M.; Jalaly, H.

    2013-09-01

    The effects of nanoparticle dispersion on solidification of a Cu- n-hexadecane nanofluid inside a vertical enclosure are investigated numerically for different temperatures of the left vertical wall. An enthalpy porosity technique is used to trace the solid-liquid interface. The resulting nanoparticle-enhanced phase change materials (NEPCMs) exhibit enhanced thermal conductivity in comparison to the base material. The effect of the wall temperature and nanoparticle volume fraction are studied in terms of the solid fraction and the shape of the solid-liquid phase front. It has been found that a lower wall temperature and a higher nanoparticle volume fraction result in a larger solid fraction. The increase in the heat release rate of the NEPCM shows its great potential for diverse thermal energy storage applications.

  18. Gravitational influence on eutectic solidification

    NASA Technical Reports Server (NTRS)

    Sokolowski, Robert S.; Glicksman, Martin E.

    1992-01-01

    The effect of gravity on eutectic solidification was investigated experimentally for Pb-Sn binary eutectic alloys. It is found that the separation of the primary crystals of the binary system from the coupled eutectic occurs over a wide range of cooling rates and gravitational fields (100-100,000 g). The separation is strongly influenced by the nucleation behavior of the particular alloy system. A mechanism for the strong phase separation is postulated on the basis of cloud convection models in atmospheric convection.

  19. An adaptive mesh method for phase-field simulation of alloy solidification in three dimensions

    NASA Astrophysics Data System (ADS)

    Bollada, P. C.; Jimack, P. K.; Mullis, A. M.

    2015-06-01

    We present our computational method for binary alloy solidification which takes advantage of high performance computing where up to 1024 cores are employed. Much of the simulation at a sufficiently fine resolution is possible on a modern 12 core PC and the 1024 core simulation is only necessary for very mature dendrite and convergence testing where high resolution puts extreme demands on memory. In outline, the method uses implicit time stepping in conjunction with an iterative solver, adaptive meshing and a scheme for dividing the work load across processors. We include three dimensional results for a Lewis number of 100 and a snapshot for a mature dendrite for a Lewis number of 40.

  20. Predictions of misruns using three-phase coupled mold-filling and solidification simulations in low pressure turbine (LPT) blades

    NASA Astrophysics Data System (ADS)

    Jana, S.; Kättlitz, O.; Hediger, F.; Jakumeit, J.; Aguilar, J.

    2012-07-01

    New alloy developments such as γ-TiAl aim at weight reduction and improvement of performance capabilities of aircraft engines. A drawback of TiAl is its low fluidity, which easily leads to misruns during the casting process. In this work a three-phase mold filling and solidification simulation methodology has been established and validated against casting trials. It uses the finite-volume method and arbitrary polyhedral control volumes to solve the governing equations. A High-Resolution Interface-Capturing (HRIC) scheme has been established as state-of-the-art for modeling multiphase flows with sharp interfaces using the so called Volume-of-Fluid (VOF) model. This multiphase model has been extended to casting processes to predict velocity, pressure and temperature distribution for all three phases, namely the gas, melt and solidified phase. Since LPT blades for aircraft engine applications are of widely differing in geometry with less than 1 mm thickness at the trailing edges, the effect of surface tension and wetting angle is dominant in these wall-bounded flows during the filling stage. These effects can only be calculated correctly if the interface between the phases is sharp and mesh quality is high. For the later automatically generated body-fitted polyhedral meshes with thin prism layers are used. In addition resistance of the dendrite network to melt flow must be adequately modeled. Here, an additional source term in the momentum equation based on Kozeny-Carman relation for permeability estimation is used. A detailed analysis of filling and solidification is presented to study the performance of the simulation method.

  1. Natural convection in steady solidification - Finite element analysis of a two-phase Rayleigh-Benard problem

    NASA Technical Reports Server (NTRS)

    Chang, C. J.; Brown, R. A.

    1984-01-01

    Galerkin finite-element approximations and Newton's method for solving free boundary problems are combined with computer-implemented techniques from nonlinear perturbation analysis to study solidification problems with natural convection in the melt. The Newton method gives rapid convergence to steady state velocity, temperature and pressure fields and melt-solid interface shapes, and forms the basis for algebraic methods for detecting multiple steady flows and assessing their stability. The power of this combination is demonstrated for a two-phase Rayleigh-Benard problem composed of melt and solid in a veritical cylinder with the thermal boundary conditions arranged so that a static melt with a flat melt-solid interface is always a solution. Multiple cellular flows bifurcating from the static state are detected and followed as Rayleigh number is varied. Changing the boundary conditions to approach those appropriate for the vertical Bridgman solidification system causes imperfections that eliminate the static state. The flow structure in the Bridgman system is related to those for the Rayleigh-Benard system by a continuous evolution of the boundary conditions.

  2. Degenerate seaweed to tilted dendrite transition and their growth dynamics in directional solidification of non-axially oriented crystals: a phase-field study.

    PubMed

    Xing, Hui; Dong, Xianglei; Wu, Hongjing; Hao, Guanhua; Wang, Jianyuan; Chen, Changle; Jin, Kexin

    2016-01-01

    We report the results of a phase-field study of degenerate seaweed to tilted dendrite transition and their growth dynamics during directional solidification of a binary alloy. Morphological selection maps in the planes of (G, Vp) and (ε4, Vp) show that lower pulling velocity, weaker anisotropic strength and higher thermal gradient can enhance the formation of the degenerate seaweed. The tip undercooling shows oscillations in seaweed growth, but it keeps at a constant value in dendritic growth. The M-S instability on the tips and the surface tension anisotropy of the solid-liquid interface are responsible for the formation of the degenerate seaweed. It is evidenced that the place where the interfacial instability occurs determines the morphological transition. The transient transition from degenerate seaweed to tilted dendrite shows that dendrites are dynamically preferred over seaweed. For the tilted dendritic arrays with a large tilted angle, primary spacing is investigated by comparing predicted results with the classical scaling power law, and the growth direction is found to be less sensitive to the pulling velocity and the primary spacing. Furthermore, the effect of the initial interface wavelength on the morphological transition is investigated to perform the history dependence of morphological selection. PMID:27210816

  3. Degenerate seaweed to tilted dendrite transition and their growth dynamics in directional solidification of non-axially oriented crystals: a phase-field study

    NASA Astrophysics Data System (ADS)

    Xing, Hui; Dong, Xianglei; Wu, Hongjing; Hao, Guanhua; Wang, Jianyuan; Chen, Changle; Jin, Kexin

    2016-05-01

    We report the results of a phase-field study of degenerate seaweed to tilted dendrite transition and their growth dynamics during directional solidification of a binary alloy. Morphological selection maps in the planes of (G, Vp) and (ε4, Vp) show that lower pulling velocity, weaker anisotropic strength and higher thermal gradient can enhance the formation of the degenerate seaweed. The tip undercooling shows oscillations in seaweed growth, but it keeps at a constant value in dendritic growth. The M-S instability on the tips and the surface tension anisotropy of the solid-liquid interface are responsible for the formation of the degenerate seaweed. It is evidenced that the place where the interfacial instability occurs determines the morphological transition. The transient transition from degenerate seaweed to tilted dendrite shows that dendrites are dynamically preferred over seaweed. For the tilted dendritic arrays with a large tilted angle, primary spacing is investigated by comparing predicted results with the classical scaling power law, and the growth direction is found to be less sensitive to the pulling velocity and the primary spacing. Furthermore, the effect of the initial interface wavelength on the morphological transition is investigated to perform the history dependence of morphological selection.

  4. Degenerate seaweed to tilted dendrite transition and their growth dynamics in directional solidification of non-axially oriented crystals: a phase-field study

    PubMed Central

    Xing, Hui; Dong, Xianglei; Wu, Hongjing; Hao, Guanhua; Wang, Jianyuan; Chen, Changle; Jin, Kexin

    2016-01-01

    We report the results of a phase-field study of degenerate seaweed to tilted dendrite transition and their growth dynamics during directional solidification of a binary alloy. Morphological selection maps in the planes of (G, Vp) and (ε4, Vp) show that lower pulling velocity, weaker anisotropic strength and higher thermal gradient can enhance the formation of the degenerate seaweed. The tip undercooling shows oscillations in seaweed growth, but it keeps at a constant value in dendritic growth. The M-S instability on the tips and the surface tension anisotropy of the solid-liquid interface are responsible for the formation of the degenerate seaweed. It is evidenced that the place where the interfacial instability occurs determines the morphological transition. The transient transition from degenerate seaweed to tilted dendrite shows that dendrites are dynamically preferred over seaweed. For the tilted dendritic arrays with a large tilted angle, primary spacing is investigated by comparing predicted results with the classical scaling power law, and the growth direction is found to be less sensitive to the pulling velocity and the primary spacing. Furthermore, the effect of the initial interface wavelength on the morphological transition is investigated to perform the history dependence of morphological selection. PMID:27210816

  5. Weld solidification cracking in 304 to 204L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Johnson, Matthew Q

    2010-09-15

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found.This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GTAW showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  6. Weld solidification cracking in 304 to 304L stainless steel

    SciTech Connect

    Hochanadel, Patrick W; Lienert, Thomas J; Martinez, Jesse N; Martinez, Raymond J; Johnson, Matthew Q

    2010-01-01

    A series of annulus welds were made between 304 and 304L stainless steel coaxial tubes using both pulsed laser beam welding (LBW) and pulsed gas tungsten arc welding (GTAW). In this application, a change in process from pulsed LBW to pulsed gas tungsten arc welding was proposed to limit the possibility of weld solidification cracking since weldability diagrams developed for GTAW display a greater range of compositions that are not crack susceptible relative to those developed for pulsed LBW. Contrary to the predictions of the GTAW weldability diagram, cracking was found. This result was rationalized in terms of the more rapid solidification rate of the pulsed gas tungsten arc welds. In addition, for the pulsed LBW conditions, the material compositions were predicted to be, by themselves, 'weldable' according to the pulsed LBW weldability diagram. However, the composition range along the tie line connecting the two compositions passed through the crack susceptible range. Microstructurally, the primary solidification mode (PSM) of the material processed with higher power LBW was determined to be austenite (A), while solidification mode of the materials processed with lower power LBW apparently exhibited a dual PSM of both austenite (A) and ferrite-austenite (FA) within the same weld. The materials processed by pulsed GT A W showed mostly primary austenite solidification, with some regions of either primary austenite-second phase ferrite (AF) solidification or primary ferrite-second phase austenite (FA) solidification. This work demonstrates that variations in crack susceptibility may be realized when welding different heats of 'weldable' materials together, and that slight variations in processing can also contribute to crack susceptibility.

  7. Two-dimensional phase-field study of competitive grain growth during directional solidification of polycrystalline binary alloy

    NASA Astrophysics Data System (ADS)

    Takaki, Tomohiro; Ohno, Munekazu; Shibuta, Yasushi; Sakane, Shinji; Shimokawabe, Takashi; Aoki, Takayuki

    2016-05-01

    Selections of growing crystals during directional solidification of a polycrystalline binary alloy were numerically investigated using two-dimensional phase-field simulations. To accelerate the simulations, parallel graphics processing unit (GPU) simulations were performed using the GPU-rich supercomputer TSUBAME2.5 at the Tokyo Institute of Technology. Twenty simulations with a combination of five sets of different seed orientation distributions and four different temperature gradients covering dendritic and cellular growth regions were performed. The unusual grain selection phenomenon, in which the unfavorably oriented grains preferentially grow instead of the favorably oriented grains, was observed frequently. The unusual selection was more remarkable in the cellular structure than in the dendritic structure.

  8. On the Solidification and Phase Stability of a Co-Cr-Fe-Ni-Ti High-Entropy Alloy

    NASA Astrophysics Data System (ADS)

    Yeh, An-Chou; Chang, Yao-Jen; Tsai, Che-Wei; Wang, Yen-Chun; Yeh, Jien-Wei; Kuo, Chen-Ming

    2014-01-01

    In the present study, a Co1.5CrFeNi1.5Ti0.5 high-entropy alloy has been investigated for its high-temperature microstructural stability. This material is shown to possess mainly a face-centered cubic (FCC) structure; the η phase is present at the interdendritic region in the as-cast condition, and it is stable between 1073 K and 1273 K (800 °C and 1000 °C); γ' particles are found throughout the microstructures below 1073 K (800 °C). Segregation analysis has been conducted on a single crystal sample fabricated by a directional solidification process with a single crystal seed. Results show that Co, Cr, and Fe partition toward the dendritic region, while Ni and Ti partition toward the interdendritic areas. Scheil analysis indicates that the solid-liquid partitioning ratio of each element is very similar to those in typical single crystal superalloys.

  9. Modeling solute segregation during the solidification of γ-phase U-Mo alloys

    NASA Astrophysics Data System (ADS)

    Steiner, M. A.; Garlea, E.; Agnew, S. R.

    2016-06-01

    Using first principles calculations, it is demonstrated that solute segregation during U-Mo solidification can be modeled using the classic Brody-Fleming limited diffusion framework. The necessary supporting equations specific to the U-Mo alloy, along with careful verification of the assumptions underpinning the Brody-Fleming model are developed, allowing for concentration profile predictions as a function of alloy composition and cooling rate. The resulting model is compared to experimental solute concentration profiles, showing excellent agreement. Combined with complementary modeling of dendritic feature sizes, the solute segregation model can be used to predict the complete microstructural state of individual U-Mo volume elements based upon cooling rates, informing ideal processing routes.

  10. Advanced powder metallurgy aluminum alloys via rapid solidification technology, phase 2

    NASA Technical Reports Server (NTRS)

    Ray, Ranjan; Jha, Sunil C.

    1987-01-01

    Marko's rapid solidification technology was applied to processing high strength aluminum alloys. Four classes of alloys, namely, Al-Li based (class 1), 2124 type (class 2), high temperature Al-Fe-Mo (class 3), and PM X7091 type (class 4) alloy, were produced as melt-spun ribbons. The ribbons were pulverized, cold compacted, hot-degassed, and consolidated through single or double stage extrusion. The mechanical properties of all four classes of alloys were measured at room and elevated temperatures and their microstructures were investigated optically and through electron microscopy. The microstructure of class 1 Al-Li-Mg alloy was predominantly unrecrystallized due to Zr addition. Yield strengths to the order of 50 Ksi were obtained, but tensile elongation in most cases remained below 2 percent. The class 2 alloys were modified composition of 2124 aluminum alloy, through addition of 0.6 weight percent Zr and 1 weight percent Ni. Nickel addition gave rise to a fine dispersion of intermetallic particles resisting coarsening during elevated temperature exposure. The class 2 alloy showed good combination of tensile strength and ductility and retained high strength after 1000 hour exposure at 177 C. The class 3 Al-Fe-Mo alloy showed high strength and good ductility both at room and high temperatures. The yield and tensile strength of class 4 alloy exceeded those of the commercial 7075 aluminum alloy.

  11. Solidification and fcc- to metastable hcp- phase transition in krypton under modulating dynamic pressures

    NASA Astrophysics Data System (ADS)

    Chen, Jing-Yin; Yoo, Choong-Shik; Kim, Minseob; Liermann, Hanns-Peter; Cynn, Hyunchae; Jenei, Zsolt; Evans, William

    2014-03-01

    We describe high-pressure kinetic studies of the solidification, melting and fcc-hcp transitions of Krypton under dynamic loading conditions, using a dynamic-diamond anvil cell (d-DAC) coupled with time-resolved x-ray diffraction. The time-resolved diffraction patterns and dynamic pressure responses show compression-rate dependencies associated with both the decay and growth time constants of the liquid-solid and solid-liquid transitions. According to the Avrami equation, both the solidified and melting processes are spontaneous nucleation and a rod-like (1-D) growth. Furthermore, under dynamic loading conditions, Kr-hcp forms from fcc close to the melting line. The nucleation time of fcc and hcp are very fast, with little dependence of compression rates or shorter than the time resolutions. The threshold pressure for the formation of Kr-hcp is ~ 0.8 GPa at the dynamic loadings of 0.004-13 GPa/s. This work was carried out at DESY. This work was performed under the auspices of DOE by LLNL under contracts(W-7405-Eng-48 and DE-AC52-07NA27344) and funded by the LDRD(11-ERD-046). The work at WSU was funded by NSF-DMR(1203834), DTRA(HDTRA1-12-01-0020).

  12. PUREX Organic Waste Solidification

    SciTech Connect

    Langton, C.A.

    2002-12-12

    The objectives of this study were to evaluate solidification/stabilization as an alternative treatment technology for the organic phase of the SRS spent PUREX waste using simulated waste, and to evaluate waste forms prepared with actual spent organic PUREX waste for regulatory classification.

  13. Effect of a low axial magnetic field on the primary Al 2 Cu phase growth in a directionally solidified Al-Cu hypereutectic alloy

    NASA Astrophysics Data System (ADS)

    Shen, Yu; Ren, Zhongming; Li, Xi; Ren, Weili; Xi, Yan

    2011-12-01

    Effect of a low axial magnetic field on the growth behavior of the primary Al 2Cu phase in the Al-40 wt% Cu hypereutectic alloy during directional solidification at a low growth speed has been investigated experimentally. The results show that the application of a low magnetic field (≤1 T) causes the primary Al 2Cu phase to become deformed and irregular opposed to the well developed strip-like primary phase in the absence of the field. The deformation of the primary phase is maximum when a 0.5 T magnetic field is applied. Moreover, it has been found that the magnetic field promotes a transition of the primary phase morphology from faceted growth to irregular cellular structure and makes the primary phase spacing decrease with the increase of the magnetic field intensity. From the macroscopic scale, the magnetic field causes the occurrence of a considerable radial macrosegregation. These experimental results may be attributed to the effects of thermoelectric magnetic force (TEMF) in the solid and thermoelectromagnetic convection (TEMC) in the liquid. Further, the model of these effects is presented and evaluated numerically. The results indicate that the numerical magnitude of the TEMF during directional solidification under a 0.5 T low axial magnetic field can be of the order of 10 3 N/m 3. The force causes TEMC at different scales to modify the distribution of solute at the interface and should be responsible for the deformation, fracture and deflection of the primary phase.

  14. An experimental verification of a criterion for forming metastable phases in containerless solidification

    SciTech Connect

    Kuribayashi, K.; Inatomi, Y.; Kumar, M. S. Vijaya

    2015-04-21

    On the thermodynamic condition for forming a metastable phase from undercooled melt in a containerless state, we had proposed a criterion that crystals will preferentially form if they have a smaller entropy of fusion than the entropy of fusion of equilibrium crystals (Kuribayashi et al., Mater. Sci. Eng., A 449–451, 675 (2007)). This criterion is proposed for being applied to materials that exhibit a faceted interface, such as semiconductors and oxides. However, no experimental data that support this criterion have been obtained. From this point, we used an aerodynamic levitator as a tool for forming metastable phases from undercooled melt and verified the above-mentioned criterion using LnFeO{sub 3} (Ln: lanthanide and Y) as the model material. In addition, the condition for double recalescence, which corresponds to forming metastable phases and stable phases, was discussed in terms of competitive 2D isomorphic nucleation of the metastable phase and 3D polymorphic nucleation of the stable phase.

  15. An experimental verification of a criterion for forming metastable phases in containerless solidification

    NASA Astrophysics Data System (ADS)

    Kuribayashi, K.; Kato, H.; Nagayama, K.; Inatomi, Y.; Kumar, M. S. Vijaya

    2015-04-01

    On the thermodynamic condition for forming a metastable phase from undercooled melt in a containerless state, we had proposed a criterion that crystals will preferentially form if they have a smaller entropy of fusion than the entropy of fusion of equilibrium crystals (Kuribayashi et al., Mater. Sci. Eng., A 449-451, 675 (2007)). This criterion is proposed for being applied to materials that exhibit a faceted interface, such as semiconductors and oxides. However, no experimental data that support this criterion have been obtained. From this point, we used an aerodynamic levitator as a tool for forming metastable phases from undercooled melt and verified the above-mentioned criterion using LnFeO3 (Ln: lanthanide and Y) as the model material. In addition, the condition for double recalescence, which corresponds to forming metastable phases and stable phases, was discussed in terms of competitive 2D isomorphic nucleation of the metastable phase and 3D polymorphic nucleation of the stable phase.

  16. Determination of monoamine neurotransmitters in human urine by carrier-mediated liquid-phase microextraction based on solidification of stripping phase.

    PubMed

    Jiang, Liwei; Chen, Yibang; Chen, Yejun; Ma, Ming; Tan, Yueming; Tang, Hao; Chen, Bo

    2015-11-01

    A novel method was developed for the analysis of monoamine neurotransmitters (MNTs) in human urine by carrier-mediated liquid-phase microextraction based on solidification of stripping phase method (CM-LPME-SSP) coupled with high performance liquid chromatography-electrochemical detector (HPLC-ECD). By adding an appropriate carrier in organic phase, simultaneous extraction of hydrophilic analytes, MNTs, with high enrichment factors (22.6-36.1 folds) and excellent sample cleanup was achieved. A new strategy, solidifying the aqueous stripping phase in the back-extraction process, was developed to facilitate the collection of the stripping phase as small as a few microliters. Combined with HPLC-ECD analysis, the linear ranges of the established method were 0.015-2.0 μg/mL for NE, E, DA, and 0.020-2.0 μg/mL for 5-HT. The limits of detection and quantification were in the range of 5.5-10.8 ng/mL and 15-20 ng/mL, respectively. The relative recoveries were in the range of 87-108%, with intraday and interday relative standard deviations lower than 13%. This method was successfully applied to analysis of MNTs in real urine. PMID:26452833

  17. Traveling waves, two-phase fingers, and eutectic colonies in thin-sample directional solidification of a ternary eutectic alloy

    NASA Astrophysics Data System (ADS)

    Akamatsu, Silvère; Faivre, Gabriel

    2000-04-01

    We present an experimental investigation of the morphological transition of lamellar eutectic growth fronts called ``formation of eutectic colonies'' by the method of thin-sample directional solidification of a transparent model alloy, CBr4-C2Cl6. This morphological transition is due to the presence in the melt of traces of chemical components other than those of the base binary alloy (impurities). In this study, we use naphthalene as an impurity. The formation of eutectic colonies has generally been viewed as an impurity-driven Mullins-Sekerka instability of the envelope of the lamellar front. This traditional view neglects the strong interaction existing between the Mullins-Sekerka process and the dynamics of the lamellar pattern. This investigation brings to light several original features of the formation of eutectic colonies, in particular, the emission of long-wavelength traveling waves, and the appearance of dendritelike structures called two-phase fingers, which are connected with this interaction. We study the part played by these phenomena in the transition to eutectic colonies as a function of the impurity concentration. Recent theoretical results on the linear stability of ternary lamellar eutectic fronts [Plapp and Karma, Phys. Rev. E 60, 6865 (1999)] shed light on some aspects of the observed phenomena.

  18. Influence of Mg on Solidification of Hypereutectic Cast Iron: X-ray Radiography Study

    NASA Astrophysics Data System (ADS)

    Yamane, K.; Yasuda, Hideyuki; Sugiyama, A.; Nagira, T.; Yoshiya, M.; Morishita, K.; Uesugi, K.; Takeuchi, A.; Suzuki, Y.

    2015-11-01

    Radiography using a synchrotron radiation X-ray source was performed to examine solidification and melting behaviors in hypereutectic cast iron specimens containing 0.002 and 0.05mass pctMg. The solidification sequence in the alloy containing 0.002mass pctMg was (1) nucleation and growth of graphite particles of which transformed to a flake-like shape, (2) growth of γ-Fe dendrites, (3) nucleation of graphite particles ahead of the interface just prior to the eutectic solidification, and (4) the eutectic solidification. In contrast, (1) and (2) occurred nearly at the same time in the specimen containing 0.05 mass pct Mg. The addition of 0.05mass pctMg significantly reduced the temperature range in which the graphite particles grew as the primary phase. Image-based analysis of melting behavior showed that even 0.05 mass pct addition was sufficient to modify the phase equilibrium of the liquid, γ-Fe, and graphite phases. Thus, the observed influence of Mg on the solidification sequence was attributed to the modification of the phase equilibrium. The influence was consistently explained by considering the shift of the eutectic composition to the carbon side in the pseudo-ternary system. It was also suggested that supersaturation of carbon in the melt increased as the temperature decreased even though the primary graphite particles existed. The supersaturation may cause the nucleation of the graphite particles just before the eutectic solidification.

  19. Phase field simulation of a directional solidification of a ternary eutectic Mo-Si-B Alloy

    NASA Astrophysics Data System (ADS)

    Kazemi, O.; Hasemann, G.; Krüger, M.; Halle, T.

    2016-03-01

    We present a eutectic Phase-Field Model for a Mo-Si-B alloy at ternary eutectic composition (Mo-17.5Si-8B), under a constant thermal gradient. The process parameters like cooling rate and thermal gradient were obtained directly from the experimental procedure of zone melting. The equilibrium interface geometries and interface mobility were calculated using an isotropic model. The phase equilibria and the other thermodynamic parameters are obtained by linearizing the Mo-Si-B ternary phase diagram. We have investigated the effect of process parameters on the lamellar growth pattern and lamella pattern stability with respect to the Jackson-Hunt minimum undercooling spacing theory. In order to examine the generated results by the model, they were validated with experimental observed microstructures and measurements and showed to be in a good agreement with the experimental observations.

  20. Three Phase Primary Science. Phase Three Evaluation. Interim Report. Research Report No. 24.

    ERIC Educational Resources Information Center

    Wilson, Michael

    This evaluation report is concerned with Phase 3 of the Three Phase Primary Science (TPPS) course piloted in Papua, New Guinea, primary schools in 1969 and which was to be taught in all primary schools in 1973. Phase 1 is a series of activities; Phase 2, a series of simple experiments for the pupils. Phase 3 is a series of more formal experiments…

  1. Experimental study of segregation in plane front solidification and its relevance to iron meteorite solidification

    NASA Astrophysics Data System (ADS)

    Sellamuthu, R.; Goldstein, J. I.

    1983-11-01

    A directional solidification technique was developed and applied to the problem of fractional crystallization of an iron meteorite parent body. Samples of Fe-Ni alloys close to meteorite compositions and containing S, P, and C were made. The solidified structures contain secondary phases such as sulphides within the pro-eutectic single crystal austenite (taenite). As a result of these experiments, we propose that the secondary phases observed in iron meteorites were formed during primary solidification of austenite (taenite). The measured composition profiles of Ni, P and C in the alloys were used to explain the elemental distribution within a chemical group of iron meteorites. An analytical procedure was applied to determine the equilibrium distribution coefficients as a function of fraction solidified for Ni and P from the composition profiles. The distribution coefficients of Ni and P agree with previous values. These distribution coefficients are of particular interest in the determination of the elemental distributions in iron meteorites.

  2. Experimental study of segregation in plane front solidification and its relevance to iron meteorite solidification

    NASA Technical Reports Server (NTRS)

    Sellamuthu, R.; Goldstein, J. I.

    1983-01-01

    A directional solidification technique was developed and applied to the problem of fractional crystallization of an iron meteorite parent body. Samples of Fe-Ni alloys close to meteorite compositions and containing S, P, and C were made. The solidified structures contain secondary phases such as sulphides within the proeutectic single crystal austenite (taenite). As a result of these experiments, we propose that the secondary phases observed in iron meteorites were formed during primary solidification of austenite (taenite). The measured composition profiles of Ni, P and C in the alloys were used to explain the elemental distribution within a chemical group of iron meteorites. An analytical procedure was applied to determine the equilibrium distribution coefficients as a function of fraction solidified for Ni and P from the composition profiles. The distribution coefficients of Ni and P agree with previous values. These distribution coefficients are of particular interest in the determination of the elemental distributions in iron meteorites.

  3. Fundamentals of rapid solidification processing

    NASA Technical Reports Server (NTRS)

    Flemings, Merton C.; Shiohara, Yuh

    1985-01-01

    An attempt is made to illustrate the continuous change that occurs in the solidification behavior of undercooled melts, as cooling rates increase from 0.0001 K/sec to about 1000 K/sec. At the higher cooling rates, more significant changes occur as the dendrite tip temperature begins to drop from the equilibrium liquidus. Discontinuous solidification behavior changes will occur if absolute stability is reached, or a metastable phase forms, or solidification proceeds to a glass rather than to a crystalline solid, or if there is significant undercooling prior to nucleation.

  4. Effects of Manganese Content on Solidification Structures, Thermal Properties, and Phase Transformation Characteristics in Fe-Mn-C Steels

    NASA Astrophysics Data System (ADS)

    Yang, Jian; Wang, Yu-Nan; Ruan, Xiao-Ming; Wang, Rui-Zhi; Zhu, Kai; Fan, Zheng-Jie; Wang, Ying-Chun; Li, Cheng-Bin; Jiang, Xiao-Fang

    2015-02-01

    The solidification structures and the thermal properties of Fe-Mn-C steel ingots containing different manganese contents have been investigated and the phase transformation characteristics have been revealed by Thermo-Calc to assist development of the continuous casting technology of Fe-Mn-C steels. The results show that the thermal conductivity of the 0Mn steel is higher than that of the 3Mn steel. The thermal conductivity of the 6Mn steel is the lowest in the three kinds of steels below 1023 K (750 °C) and the highest above 1173 K (900 °C). The 0Mn steel has the highest value of the proportion of equiaxed grain zone area in the three kinds of steels, whereas the 3Mn steel has the lowest value of it in the steels. Manganese has the effect of promoting the coarsening of grains. The microstructure is martensite and a little retained austenite (3.8 mass pct) in the 6Mn steel, whereas the microstructure is bainite in the 3Mn steel. The 0Mn steel is characterized by ferrite and pearlite. The mean thermal expansion coefficients of the steels are in the range from 1.0 × 10-5 to 1.6 × 10-5 K-1, and the determinations of mold tapers of the 6Mn and 3Mn steels can refer to low-carbon steel. Using RA <60 pct as the criterion, the third brittle temperature region of the 6Mn steel is 873 K to 1073 K (600 °C to 800 °C), whereas those of the 3Mn steel and the 0Mn steel are 873 K to 1123 K (600 °C to 850 °C) and 873 K to 1173 K (600 °C to 900 °C), respectively. In the 6Mn and 3Mn steels, the deformation-induced ferrite (DIF) forms in sufficient quantities cause the recovery of the ductility at the low temperature end. However, since low strains are present when straightening, sufficient quantities of DIF cannot be formed. Thus, the ductility of the 6Mn and 3Mn steels cannot be improved during the continuous casting process. Manganese has the effect of enlarging the austenite phase region and reducing the δ-ferrite phase region and α-ferrite phase region.

  5. Appearance of metastable B2 phase during solidification of Ni50Zr50 alloy: electrostatic levitation and molecular dynamics simulation studies.

    PubMed

    Quirinale, D G; Rustan, G E; Wilson, S R; Kramer, M J; Goldman, A I; Mendelev, M I

    2015-03-01

    High-energy x-ray diffraction measurements of undercooled, electrostatically levitated Ni50Zr50 liquid droplets were performed. The observed solidification pathway proceeded through the nucleation and growth of the metastable B2 phase, which persisted for several seconds before the rapid appearance of the stable B33 phase. This sequence is shown to be consistent with predictions from classical nucleation theory using data obtained from molecular dynamics (MD) simulations. A plausible mechanism for the B2-B33 transformation is proposed and investigated through further MD simulations. PMID:25650946

  6. In situ identification of the metastable phase during solidification from the undercooled YFeO3 melt by fast x-ray diffractometry at 250 Hz

    NASA Astrophysics Data System (ADS)

    Nagashio, K.; Kuribayashi, K.; Vijaya Kumar, M. S.; Niwata, K.; Hibiya, T.; Mizuno, A.; Watanabe, M.; Katayama, Y.

    2006-12-01

    A time-resolved x-ray diffraction (XRD) experiment at 250Hz using a synchrotron radiation source was carried out during the containerless solidification of ReFeO3 (Re =Y and Lu) in order to identify the metastable phase in situ. The metastable phase solidified primarily from the undercooled YFeO3 melt finally transformed to the stable orthorhombic YFeO3 phase during the short period of recalescence (˜0.035s ). Although the metastable phase could not be detected in the as-solidified sample by the powder XRD, the in situ diffraction pattern of the metastable phase in the YFeO3 system was consistent with that of the metastable hexagonal LuFeO3 phase.

  7. The effect of heating power on impurity formation and transport during the holding phase in a Bridgman furnace for directional solidification of multi-crystalline silicon

    NASA Astrophysics Data System (ADS)

    Ellingsen, Kjerstin; Lindholm, Dag; M`Hamdi, Mohammed

    2016-06-01

    Oxygen and carbon are the most common impurities in multi-crystalline silicon. The general mechanism for formation and transport of O and C in the solidification furnace is as follows: oxygen from the silica crucible comes into the melt and combines with a silicon atom and evaporates at the gas/melt interface in the form of silicon oxide (SiO). Argon inert gas, injected into the furnace chamber, carries the SiO to the hot graphite fixtures, where it reacts with carbon to form carbon monoxide (CO) and silicon carbide (SiC). CO is carried by the gas to the melt free surface, where it dissociates into carbon and oxygen. Finally, during solidification oxygen and carbon are incorporated into the crystal. A global furnace model accounting for heat transfer, melt flow, gas flow and impurity transport has been applied to investigate the oxygen and carbon formation and transport in a vertical Bridgman furnace during the holding phase when the furnace is at its hottest. A case study is performed to investigate the effect of the applied heating power on the carbon and oxygen concentrations in the melt prior to solidification.

  8. Macrosegregation and Grain Formation Caused by Convection Associated with Directional Solidification Through Cross-Section Increase

    NASA Technical Reports Server (NTRS)

    Ghods, Masoud; Lauer, Mark; Tewari, Surendra; Poirier, David; Grugel, Richard

    2016-01-01

    Cylindrical Al-7 wt% Silicon, Al-19 wt% Copper and Lead-6 wt% Antimony alloy samples were directionally solidified (DS) with liquid above, solid below, and gravity pointing down, in graphite crucibles having an abrupt cross-sectional increase. These alloys have similar solidification shrinkage but are expected to have different degrees of thermosolutal convection during solidification. Microstructures in the DS samples in the vicinity of the section change have been studied in order to examine the effect of convection associated with the combined influence of thermosolutal effects and solidification shrinkage. Extensive radial and axial macrosegregation associated with cross-section change is observed. It also appears that steepling and local primary alpha-phase remelting resulting from convection are responsible for stray grain formation at the reentrant corners. Preliminary results from a numerical model, which includes solidification shrinkage and thermosolutal convection in the mushy zone, indicate that these regions are prone to solutal remelting of dendrites.

  9. Solidification Sequence of Spray-Formed Steels

    NASA Astrophysics Data System (ADS)

    Zepon, Guilherme; Ellendt, Nils; Uhlenwinkel, Volker; Bolfarini, Claudemiro

    2016-02-01

    Solidification in spray-forming is still an open discussion in the atomization and deposition area. This paper proposes a solidification model based on the equilibrium solidification path of alloys. The main assumptions of the model are that the deposition zone temperature must be above the alloy's solidus temperature and that the equilibrium liquid fraction at this temperature is reached, which involves partial remelting and/or redissolution of completely solidified droplets. When the deposition zone is cooled, solidification of the remaining liquid takes place under near equilibrium conditions. Scanning electron microscopy (SEM) and optical microscopy (OM) were used to analyze the microstructures of two different spray-formed steel grades: (1) boron modified supermartensitic stainless steel (SMSS) and (2) D2 tool steel. The microstructures were analyzed to determine the sequence of phase formation during solidification. In both cases, the solidification model proposed was validated.

  10. EBSD Study on the Effect of a Strong Axial Magnetic Field on the Microstructure and Crystallography of Al-Ni Alloys During Solidification

    NASA Astrophysics Data System (ADS)

    Li, Xi; Fautrelle, Yves; Gagnoud, Annie; Moreau, Rene; Du, Dafan; Ren, Zhongming; Lu, Xionggang

    2016-03-01

    The effect of a strong magnetic field on the microstructure and crystallography of the primary and eutectic Al3Ni phases in Al-Ni alloys was investigated by using EBSD. The results show that the magnetic field significantly affected the microstructures and crystallography during both volume and directional solidification. As a result, the Al3Ni primary phases were aligned with the <001> crystal direction along the magnetic field and formed a layer-like structure. The magnetic field intensity, solidification temperature, growth speed, and alloy composition played important roles during the alignment process of the Al3Ni primary phase. Indeed, the alignment degree increased with the magnetic field and the solidification temperature during normal solidification. Moreover, the effect of the magnetic field on the crystallography of the Al-Al3Ni eutectic in the Al-Ni alloys was also studied. The applied magnetic field modified the orientation of the preferred growth direction of the Al3Ni eutectic fiber and the crystallographic orientation relationship of the Al-Al3Ni eutectic. The orientation of the preferred growth direction of the Al3Ni eutectic fiber depended mainly on the solidification direction and the alignment of the Al3Ni primary phase. Furthermore, a method for controlling the crystallization process by adjusting the angle between the solidification direction and the magnetic field was proposed.

  11. Variational formulation and numerical accuracy of a quantitative phase-field model for binary alloy solidification with two-sided diffusion.

    PubMed

    Ohno, Munekazu; Takaki, Tomohiro; Shibuta, Yasushi

    2016-01-01

    We present the variational formulation of a quantitative phase-field model for isothermal low-speed solidification in a binary dilute alloy with diffusion in the solid. In the present formulation, cross-coupling terms between the phase field and composition field, including the so-called antitrapping current, naturally arise in the time evolution equations. One of the essential ingredients in the present formulation is the utilization of tensor diffusivity instead of scalar diffusivity. In an asymptotic analysis, it is shown that the correct mapping between the present variational model and a free-boundary problem for alloy solidification with an arbitrary value of solid diffusivity is successfully achieved in the thin-interface limit due to the cross-coupling terms and tensor diffusivity. Furthermore, we investigate the numerical performance of the variational model and also its nonvariational versions by carrying out two-dimensional simulations of free dendritic growth. The nonvariational model with tensor diffusivity shows excellent convergence of results with respect to the interface thickness. PMID:26871136

  12. Variational formulation and numerical accuracy of a quantitative phase-field model for binary alloy solidification with two-sided diffusion

    NASA Astrophysics Data System (ADS)

    Ohno, Munekazu; Takaki, Tomohiro; Shibuta, Yasushi

    2016-01-01

    We present the variational formulation of a quantitative phase-field model for isothermal low-speed solidification in a binary dilute alloy with diffusion in the solid. In the present formulation, cross-coupling terms between the phase field and composition field, including the so-called antitrapping current, naturally arise in the time evolution equations. One of the essential ingredients in the present formulation is the utilization of tensor diffusivity instead of scalar diffusivity. In an asymptotic analysis, it is shown that the correct mapping between the present variational model and a free-boundary problem for alloy solidification with an arbitrary value of solid diffusivity is successfully achieved in the thin-interface limit due to the cross-coupling terms and tensor diffusivity. Furthermore, we investigate the numerical performance of the variational model and also its nonvariational versions by carrying out two-dimensional simulations of free dendritic growth. The nonvariational model with tensor diffusivity shows excellent convergence of results with respect to the interface thickness.

  13. Dispersion of fine primary inclusions of MgO and ZrO{sub 2} in Fe-10 mass pct Ni alloy and the solidification structure

    SciTech Connect

    Sakata, Kimiaki; Suito, Hideaki

    1999-12-01

    The homogeneous dispersion of primary inclusions of MgO and ZrO{sub 2} was studied in an Fe-10 mass pct Ni alloy as a function of the holding time at 1,873 K and the cooling rate. The spatial size distribution was estimated from the planar size distribution obtained in a cross section by applying the Schwartz-Saltykov transformation. It was found that the content of insoluble Mg or Zr estimated from the size distribution agreed with that obtained from chemical analysis. The influence on the solidification macrostructure such as columnar dendrite, equiaxed dendrite, and globular crystal of dissolved Mg or Zr and inclusion particles having the mean diameter of roughly 1 {micro}m was investigated. The area fraction of globular crystals in the Mg deoxidation decreased with increasing dissolved Mg content ({gt}30 mass ppm) in the presence of MgO particles. In the Zr deoxidation, however, globular crystals were only observed in the presence of ZrO{sub 2} particles without respect to the presence of dissolved Zr.

  14. MIKES’ primary phase stepping gauge block interferometer

    NASA Astrophysics Data System (ADS)

    Byman, V.; Lassila, A.

    2015-08-01

    MIKES’ modernized phase stepping interferometer for gauge block calibration (PSIGB) will be described. The instrument is based on the well-regarded NPL-TESA gauge block interferometer from 1994. The decision to upgrade the instrument resulted from several components, such as the PC and charge-coupled device (CCD) camera, having reached the end of their lifetime. In this paper modernized components, measurement method and analysis will be explained. The lasers are coupled to the instrument using single mode fiber. The instrument uses phase stepping generated by an added optical window on a controllable rotatory table in the reference arm with a recently developed nine-position phase stepping algorithm. Unwrapping is done with a robust path following algorithm. Procedures for adjusting the interferometer are explained. Determination and elimination of wavefront error, coherent noise and analysis of their influence on the results is described. Flatness and variation in length are also important parameters of gauge blocks to be characterized, and the corresponding analysis method is clarified. Uncertainty analysis for the central length, flatness and variation in length is also described. The results are compared against those of the old hardware and software. The standard uncertainty for central length measurement is u = [(9.5 nm)2 + (121 × 10-9 L)2]½, where L is measured length.

  15. Phase-field modelling of β(Ti) solidification in Ti-45at.%Al: columnar dendrite growth at various gravity levels

    NASA Astrophysics Data System (ADS)

    Viardin, A.; Berger, R.; Sturz, L.; Apel, M.; Hecht, U.

    2016-03-01

    The effect of solutal convection on the solidification of γ titanium aluminides, specifically on β(Ti) dendrite growth, is not well known. With the aim of supporting directional solidification experiments under hyper-gravity using a large diameter centrifuge, 2D-phase field simulations of β(Ti) dendrite growth have been performed for the binary alloy Ti-45at.%Al and various gravity scenarios. Both, the direction and magnitude of the gravity vector were varied systematically in order to reveal the subtle interplay between the convective flow pattern and mushy zone characteristics. In this presentation, gravity effects are discussed for early dendrite growth. For selected cases the evolution on longer timescales is also analyse of and oscillatory modes leading to dynamically stable steady state growth are outlined. In a dedicated simulation series forced flow is superimposed, as to mimic thermally driven fluid flow expected to establish on the macroscopic scale (sample size) in the centrifugal experiments. Above a certain threshold this flow turns dominant and precludes solutally driven convective effects.

  16. The stochastic modeling of solidification structures in alloy 718 remelt ingots

    NASA Astrophysics Data System (ADS)

    Nastac, Laurentiu; Sundarraj, Suresh; Yu, Kuang-O.; Pang, Yuan

    1998-03-01

    A stochastic numerical approach was developed to model the formation of grain structure and secondary phases during the solidification of nickel-based alloy 718 remelt ingots. The significance of the present stochastic approach is that the simulated phases can be directly compared with actual phases from experiments at two different scales: grain characteristics can be visualized at the macroscale, while the amount, size, and distribution of secondary phases can be viewed at the microscale. The computer becomes a “dynamic metallographic microscope.” Stochastic modeling was applied to simulate the formation of solidification phasesprimary phase and NbC and eutectic γ-Laves secondary phases) during the solidification of vacuum-arc-remelted and electroslag-remelted alloy 718 ingots. Modeling results, such as pool profile, grain-growth pattern, grain structure (both columnar and equiaxed grains), columnar-to-equiaxed transition, grain size, and secondary dendrite arm spacing, as well as amount, size, and location of both eutectic γ-Laves and NbC phases compared well with experimental data for cast alloy 718. This research demonstrates that the stochastic approaches are relatively fast, comprehensive, and more accurate than the deterministic approaches in predicting the solidification characteristics of remelt ingots and are mature enough to be used effectively by the metal industry for process development and optimization.

  17. Nonequilibrium solidification in undercooled Ti{sub 45}Al{sub 55} melts

    SciTech Connect

    Hartmann, H.; Galenko, P. K.; Holland-Moritz, D.; Kolbe, M.; Herlach, D. M.; Shuleshova, O.

    2008-04-01

    Ti-Al alloys are of high technological interest as light-weight high-performance materials. When produced by solidification from the liquid state, the material properties of as-solidified materials are strongly dependent on the conditions governing the solidification process. Nonequilibrium solidification from the state of an undercooled liquid may result to the formation of metastable solid materials. On the one hand undercooling under special cases may influence the phase selection behavior during solidification, and on the other hand during rapid growth of solid phases in undercooled melts nonequilibrium effects such as solute trapping and disorder trapping may occur. In the present work containerless processing by electromagnetic levitation is used to undercool Ti{sub 45}Al{sub 55} melts deeply below the liquidus temperature. The dendrite growth velocity during the solidification is measured as a function of undercooling by application of a high-speed video camera. In situ diffraction experiments at ESRF in Grenoble and microstructure investigations are performed in order to identify the primary solidified phases. The experimental findings are interpreted within current theoretical models for dendritic growth and solute trapping.

  18. Solidification of undercooled liquids

    NASA Technical Reports Server (NTRS)

    Perepezko, J. H.; Shiohara, Y.; Paik, J. S.; Flemmings, M. C.

    1982-01-01

    During rapid solidification processing (RSP) the amount of liquid undercooling is an important factor in determining microstructural development by controlling phase selection during nucleation and morphological evolution during crystal growth. While undercooling is an inherent feature of many techniques of RSP, the deepest undercoolings and most controlled studies have been possible in carefully prepared fine droplet samples. From past work and recent advances in studies of nucleation kinetics it has become clear that the initiation of crystallization during RSP is governed usually by heterogeneous sites located at surfaces. With known nucleant sites, it has been possible to identify specific pathways of metastable phase formation and microstructural development in alloys. These advances have allowed for a clearer assessment of the interplay between undercooling, cooling rate and particle size statistics in structure formation. New approaches to the examination of growth processes have been developed to follow the thermal behavior and morphology in small samples in the period of rapid crystallization and recalescence. Based upon the new experimental information from these studies, useful models can be developed for the overall solidification process to include nucleation behavior, thermodynamic constraints, thermal history, growth kinetics, solute redistribution and resulting structures. From the refinement of knowledge concerning the underlying factors that govern RSP a basis is emerging for an effective alloy design and processing strategy.

  19. Solidification Paths and Phase Components at High Temperatures of High-Zn Al-Zn-Mg-Cu Alloys with Different Mg and Cu Contents

    NASA Astrophysics Data System (ADS)

    Shu, W. X.; Hou, L. G.; Liu, J. C.; Zhang, C.; Zhang, F.; Liu, J. T.; Zhuang, L. Z.; Zhang, J. S.

    2015-11-01

    Studies were carried out systematically on a series of Al-8.5 wt pct Zn- xMg- yCu alloys ( x is about 1.5, 2.0, and 2.5 wt pct, and y is about 1.5, 2.0, 2.5, and 2.9 wt pct). The effects of alloying elements Mg and Cu on the microstructures of as-cast and homogenized alloys were investigated using the computational/experimental approach. It shows that Mg(Zn,Al,Cu)2 ( σ) phase can exist in all the as-cast alloys without any observable Mg32(Al,Zn)49/Al2Mg3Zn3 ( T) or Al2CuMg ( S) phase, whereas Al2Cu ( θ) phase is prone to exist in the alloys with low Mg and high Cu contents. Thermodynamic calculation shows that the real solidification paths of the designed alloys fall in between the Scheil and the equilibrium conditions, and close to the former. After the long-time homogenization [733 K (460 °C)/168 hours] and the two-step homogenization [733 K (460 °C)/24 hours + 748 K (475 °C)/24 hours], the phase components of the designed alloys are generally consistent with the calculated phase diagrams. At 733 K (460 °C), the phase components in the thermodynamic equilibrium state are greatly influenced by Mg content, and the alloys with low Mg content are more likely to be in single-Al phase field even if the alloys contain high Cu content. At 748 K (475 °C), the dissolution of the second phases is more effective, and the phase components in the thermodynamic equilibrium state are dominated primarily by (Mg + Cu) content, except the alloys with (Mg + Cu) ≳ 4.35 wt pct, all designed alloys are in single-Al phase field.

  20. Solidification behavior of austenitic stainless steel filler metals

    SciTech Connect

    David, S.A.; Goodwin, G.M.; Braski, D.N.

    1980-02-01

    Thermal analysis and interrupted solidification experiments on selected austenitic stainless steel filler metals provided an understanding of the solidification behavior of austenitic stainless steel welds. The sequences of phase separations found were for type 308 stainless steel filler metal, L + L + delta + L + delta + ..gamma.. ..-->.. ..gamma.. + delta, and for type 310 stainless steel filler metal, L ..-->.. L + ..gamma.. ..-->.. ..gamma... In type 308 stainless steel filler metal, ferrite at room temperature was identified as either the untransformed primary delta-ferrite formed during the initial stages of solidification or the residual ferrite after Widmanstaetten austenite precipitation. Microprobe and scanning transmission electron microscope microanalyses revealed that solute extensively redistributes during the transformation of primary delta-ferrite to austenite, leading to enrichment and stabilization of ferrite by chromium. The type 310 stainless steel filler metal investigated solidifies by the primary crystallization of austenite, with the transformation going to completion at the solidus temperature. In our samples residual ferrite resulting from solute segregation was absent at the intercellular or interdendritic regions.

  1. Modelling Directional Solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.; Zhou, Jian; Yuan, Weijun

    1992-01-01

    The long range goal of this program has been to develop an improved understanding of phenomena of importance to directional solidification, in order to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Current emphasis is on determining the influence of perturbations on directional solidification.

  2. Modelling directional solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.

    1991-01-01

    The long range goal of this program is to develop an improved understanding of phenomena of importance to directional solidification and to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Current emphasis is on determining the influence of perturbations on directional solidification.

  3. Directional solidification of superalloys

    NASA Technical Reports Server (NTRS)

    Schmidt, Deborah Diane (Inventor); Alter, Wendy Sue (Inventor); Hamilton, William David (Inventor)

    1990-01-01

    This invention relates to the directional solidification of superalloys, in particular nickel-based superalloys, by imposition of a predetermined temperature profile in the solidification front and, depending on the desired results, a predetermined rate of advance of said solidification front, whereas castings of markedly superior fatigue resistance are produced.

  4. Divorced Eutectic Solidification of Mg-Al Alloys

    NASA Astrophysics Data System (ADS)

    Monas, Alexander; Shchyglo, Oleg; Kim, Se-Jong; Yim, Chang Dong; Höche, Daniel; Steinbach, Ingo

    2015-08-01

    We present simulations of the nucleation and equiaxed dendritic growth of the primary hexagonal close-packed -Mg phase followed by the nucleation of the -phase in interdendritic regions. A zoomed-in region of a melt channel under eutectic conditions is investigated and compared with experiments. The presented simulations allow prediction of the final properties of an alloy based on process parameters. The obtained results give insight into the solidification processes governing the microstructure formation of Mg-Al alloys, allowing their targeted design for different applications.

  5. A phase-field-lattice Boltzmann method for modeling motion and growth of a dendrite for binary alloy solidification in the presence of melt convection

    NASA Astrophysics Data System (ADS)

    Rojas, Roberto; Takaki, Tomohiro; Ohno, Munekazu

    2015-10-01

    In this study, a combination of the lattice Boltzmann method (LBM) and the phase-field method (PFM) is used for modeling simultaneous growth and motion of a dendrite during solidification. PFM is used as a numerical tool to simulate the morphological changes of the solid phase, and the fluid flow of the liquid phase is described by using LBM. The no-slip boundary condition at the liquid-solid interface is satisfied by adding a diffusive-forcing term in the LBM formulation. The equations of motion are solved for tracking the translational and rotational motion of the solid phase. The proposed method is easily implemented on a single Cartesian grid and is suitable for parallel computation. Two-dimensional benchmark computations show that the no-slip boundary condition and the shape preservation condition are satisfied in this method. Then, the present method is applied to the calculation of dendritic growth of a binary alloy under melt convection. Initially, the solid is stationary, and then, the solid moves freely due to the influence of fluid flow. Simultaneous growth and motion are effectively simulated. As a result, it is found that motion and melt convection enhance dendritic growth along the flow direction.

  6. In situ metathesis reaction combined with liquid-phase microextraction based on the solidification of sedimentary ionic liquids for the determination of pyrethroid insecticides in water samples.

    PubMed

    Hu, Lu; Zhang, Panjie; Shan, Wanyu; Wang, Xuan; Li, Songqing; Zhou, Wenfeng; Gao, Haixiang

    2015-11-01

    A novel dispersion liquid-liquid microextraction method based on the solidification of sedimentary ionic liquids (SSIL-DLLME), in which an in situ metathesis reaction forms an ionic liquid (IL) extraction phase, was developed to determine four pyrethroid insecticides (i.e., permethrin, cyhalothrin, fenpropathrin, and transfluthrin) in water followed by separation using high-performance liquid chromatography. In the developed method, in situ DLLME was used to enhance the extraction efficiency and yield. After centrifugation, the extraction solvent, tributyldodecylphosphonium hexafluorophosphate ([P44412][PF6]), was easily collected by solidification in the bottom of the tube. The effects of various experimental parameters, the quantity of tributyldodecylphosphonium bromide ([P44412]Br), the molar ratio of [P44412]Br to potassium hexafluorophosphate (KPF6), the ionic strength, the temperature of the sample solution, and the centrifugation time, were optimized using a Plackett-Burman design to identify the significant factors that affected the extraction efficiency. These significant factors were then optimized using a central composite design. Under the optimized conditions, the recoveries of the four pyrethroid insecticides at four spiked levels ranged from 87.1% to 101.7%, with relative standard deviations (RSDs) ranging from 0.1% to 5.5%. At concentration levels between 1 and 500 µg/L, good linearity was obtained, with coefficients of determination greater than 0.9995. The limits of detection (LODs) for the four pyrethroid insecticides were in the range of 0.71-1.54 µg/L. The developed method was then successfully used for the determination of pyrethroid insecticides in environmental samples. PMID:26452797

  7. Migration of liquid phase from the primary/peritectic interface in a temperature gradient

    NASA Astrophysics Data System (ADS)

    Peng, Peng; Li, XinZhong; Su, YanQing; Guo, JingJie

    2016-07-01

    The migration of the liquid droplets from the primary α/peritectic β interface at the peritectic temperature TP has been observed and analyzed in a Sn-Ni peritectic alloy. During the isothermal annealing stage of the interrupted directional solidification, a concentration gradient is established across the liquid droplets along the direction of the temperature gradient due to the temperature gradient zone melting. Simultaneous remelting/resolidification at the top/bottom of the liquid droplets by this concentration gradient have been confirmed to lead to migration of these droplets towards higher temperatures. The dependence of the migration distance of the liquid droplets on isothermal annealing time has been well predicted. Furthermore, since the lengths of the liquid droplet are not uniform along the direction of the temperature gradient, the remelting/resolidification rates which are dependent on the local morphology of liquid droplet are different at different local positions of the liquid droplets. It has been demonstrated that the morphology of the liquid droplet was also influenced by the morphologies of the liquid phase themselves. Therefore, the morphology of the liquid droplet itself changes from spherical to some kinds of irregular shapes during its migration.

  8. Progress with simple binary alloy solidification problems

    SciTech Connect

    Wilson, D.G.; Solomon, A.D.; Alexiades, V.

    1981-01-01

    We give a preliminary report of our studies on binary alloy solidification. In what follows we state the mathematical problem, which we assume represents the solidification of a simple binary alloy; we give a very brief introduction to two component phase diagrams, whose relations we assume hold at the solidification front; we describe our phlogiston formulation of the problem, which is derived by analogy with the enthalpy method for simpler problems; we describe the finite difference scheme, with which we computer the various constituents of our phlogiston formulation; and finally we relate our computational experience with the model so far.

  9. Cross-Permeability of the Semisolid Region in Directional Solidification: A Combined Phase-Field and Lattice-Boltzmann Simulation Approach

    NASA Astrophysics Data System (ADS)

    Böttger, B.; Haberstroh, C.; Giesselmann, N.

    2016-01-01

    Based on the results of microstructure simulations, fluid flow through the semisolid region during directional solidification of the technical Ni-base alloy 718 has been studied. Three-dimensional microstructures at different positions in the semisolid region were obtained by using a multicomponent multiphase-field model that was online coupled to a commercial thermodynamic database. For the range of five different primary dendrite distances λ 1 between 50 µm and 250 µm, the flow velocity and the permeability perpendicular to the dendrite growth direction was evaluated by using a proprietary Lattice-Boltzmann model. The commercial CFD software ANSYS FLUENT was alternatively applied for reference. Consistent values of the average flow velocity along the dendrites were obtained for both methods. From the results of the fluid flow simulations, the cross-permeability was evaluated as a function of temperature and fraction liquid for each of the five different primary dendrite distances λ 1. The obtained permeability values can be approximated by a single analytical function of the fraction liquid and λ 1 and are discussed and compared with known relations from the literature.

  10. Solidification mechanism of highly undercooled metal alloys. [tin-lead and nickel-tin alloys

    NASA Technical Reports Server (NTRS)

    Shiohara, Y.; Chu, M. G.; Macisaac, D. G.; Flemings, M. C.

    1982-01-01

    Experiments were conducted on metal droplet undercooling, using Sn-25wt%Pb and Ni-34wt%Sn alloys. To achieve the high degree of undercooling, emulsification treatments were employed. Results show the fraction of supersaturated primary phase is a function of the amount of undercooling, as is the fineness of the structures. The solidification behavior of the tin-lead droplets during recalescence was analyzed using three different hypotheses; (1) solid forming throughout recalescence is of the maximum thermodynamically stable composition; (2) partitionless solidification below the T sub o temperature, and solid forming thereafter is of the maximum thermodynamically stable composition; and (3) partitionless solidification below the T sub o temperature with solid forming thereafter that is of the maximum thermodynamically metastable composition that is possible. The T sub o temperature is calculated from the equal molar free energies of the liquid solid using the regular solution approximation.

  11. Solidification microstructure formation in HK40 and HH40 alloys

    NASA Astrophysics Data System (ADS)

    Ding, Xian-fei; Liu, Dong-fang; Guo, Pei-liang; Zheng, Yun-rong; Feng, Qiang

    2016-04-01

    The microstructure formation processes in HK40 and HH40 alloys were investigated through JmatPro calculations and quenching performed during directional solidification. The phase transition routes of HK40 and HH40 alloys were determined as L → L + γ → L + γ + M7C3 → γ + M7C3 → γ + M7C3 + M23C6→ γ + M23C6 and L → L + δ → L + δ + γ→ L + δ + γ + M23C6 δ + γ + M23C6, respectively. The solidification mode was determined to be the austenitic mode (A mode) in HK40 alloy and the ferritic-austenitic solidification mode (FA mode) in HH40 alloy. In HK40 alloy, eutectic carbides directly precipitate in a liquid and coarsen during cooling. The primary γ dendrites grow at the 60° angle to each other. On the other hand, in HH40 alloy, residual δ forms because of the incomplete transformation from δ to γ. Cr23C6 carbide is produced in solid delta ferrite δ but not directly in liquid HH40 alloy. Because of carbide formation in the solid phase and no rapid growth of the dendrite in a non-preferential direction, HH40 alloy is more resistant to cast defect formation than HK40 alloy.

  12. Effect of composition, cooling rate, and solidification velocity on the microstructural development of molybdenum-bearing stainless steels

    NASA Astrophysics Data System (ADS)

    Perricone, Matthew J.

    A series of Mo-bearing stainless steel compositions ranging from 0 to 10 wt% Mo were analyzed over a range of laser welding conditions to evaluate the effect of composition, cooling rate, and solidification velocity on microstructural development. Of particular engineering interest are alloys expected to solidify as primary delta-ferrite and transform in the solid state to gamma-austenite. Such compositions are essentially immune to solidification cracking and can potentially eliminate microsegregation (due to primary ferrite solidification) while still having high toughness and no magnetic signature at room temperature (transformation to austenite). A total of 64 Fe-Ni-Cr-Mo compositions were chosen based on multi-component phase stability diagrams calculated using the CALPHAD method. Alloys were created using the arc button melting process and laser welds were prepared on each alloy at constant power and travel speeds ranging from 4.2 mm/s to 42 mm/s. The cooling rates of these processes were estimated to range from 10 °C/s for are buttons to 105 °C/s for the fastest laser welds. Microstructural analysis was completed to determine primary solidification mode and the nature of solid state transformation behavior. Good agreement was observed between experimental observations and predictions from thermodynamic calculations. No shift in solidification mode was observed from primary delta-ferrite to primary gamma-austenite in the range of welding conditions studied. Metastable microstructural features were observed in many laser weld fusion zones, as well as a massive transformation from delta-ferrite to gamma-austenite in many of the alloys exhibiting primary delta-ferrite solidification. Evidence of epitaxial massive growth without nucleation was also found in primary delta-ferrite alloys with intercellular gamma-austenite already present from a solidification reaction. The resulting single phase gamma-austenite in both cases exhibited a homogenous distribution of

  13. Modelling direction solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, W. R.

    1986-01-01

    The overall objective of this program is to develop an improved understanding of some phenomena of importance to directional solidification. The aim of this research is also to help predict differences in behavior between solidification on Earth and solidification in space. In this report, the validity of the Burton-Primslichter equation is explored. The influence of operating variables on grain and twin generation and propagation in single crystals of In sub (x) Ga sub (1-x) Sb is also investigated.

  14. MPS solidification model. Analysis and calculation of macrosegregation in a casting ingot

    NASA Technical Reports Server (NTRS)

    Poirier, D. R.; Maples, A. L.

    1985-01-01

    Work performed on several existing solidification models for which computer codes and documentation were developed is presented. The models describe the solidification of alloys in which there is a time varying zone of coexisting solid and liquid phases; i.e., the S/L zone. The primary purpose of the models is to calculate macrosegregation in a casting or ingot which results from flow of interdendritic liquid in this S/L zone during solidification. The flow, driven by solidification contractions and by gravity acting on density gradients in the interdendritic liquid, is modeled as flow through a porous medium. In Model 1, the steady state model, the heat flow characteristics are those of steady state solidification; i.e., the S/L zone is of constant width and it moves at a constant velocity relative to the mold. In Model 2, the unsteady state model, the width and rate of movement of the S/L zone are allowed to vary with time as it moves through the ingot. Each of these models exists in two versions. Models 1 and 2 are applicable to binary alloys; models 1M and 2M are applicable to multicomponent alloys.

  15. Direct numerical simulation of solidification microstructures affected by fluid flow

    SciTech Connect

    Juric, D.

    1997-12-01

    The effects of fluid flow on the solidification morphology of pure materials and solute microsegregation patterns of binary alloys are studied using a computational methodology based on a front tracking/finite difference method. A general single field formulation is presented for the full coupling of phase change, fluid flow, heat and solute transport. This formulation accounts for interfacial rejection/absorption of latent heat and solute, interfacial anisotropies, discontinuities in material properties between the liquid and solid phases, shrinkage/expansion upon solidification and motion and deformation of the solid. Numerical results are presented for the two dimensional dendritic solidification of pure succinonitrile and the solidification of globulitic grains of a plutonium-gallium alloy. For both problems, comparisons are made between solidification without fluid flow and solidification within a shear flow.

  16. The volume change during solidification

    NASA Technical Reports Server (NTRS)

    Rittich, M.

    1985-01-01

    The liquid-solid phase transformation of solidifying metallic melts is accompanied by a volume change Delta-Vm. This volume change produces a gravity-independent microscopic flow near the solidification front. In a ground-based laboratory, solidification processes are also affected by convection due to temperature and concentration gradients. A quantitative evaluation of the effects of these flows on the formation of structure requires reproducible values of Delta-Vm. Alloys with Delta-Vm = 0 would be best suited for such an evaluation, while alloys with a constant value for Delta-Vm are still usable. Another requirement is related to a solidus-liquidus interval which is as small as possible. One-phase alloys, which would be particularly well suited, could not be found. For these reasons, alloys which solidify in two phases, as for example eutectics, have been considered, taking into account the Al-Ge system. Attention is given to the volume change at the melting point, the measurement of this change, the volume change at solidification, and applications to terrestrial technology.

  17. Low-Temperature Aging Characteristics of Type 316L Stainless Steel Welds: Dependence on Solidification Mode

    NASA Astrophysics Data System (ADS)

    Abe, Hiroshi; Watanabe, Yutaka

    2008-06-01

    Thermal aging embrittlement of light water reactor (LWR) components made of stainless steel cast has been recognized as a potential degradation issue, and careful attention has been paid to it. Although welds of austenitic stainless steels have γ-δ duplex microstructure, which is similar to that of the stainless steel cast, examination of the thermal aging characteristics of the stainless steel welds is very limited. In this investigation, two types of type 316L stainless steel weld metal with different solidification modes were prepared using two kinds of filler metals having tailored Ni equivalent and Cr equivalent. Differences between the two weld metals in the morphology of microstructure, in the composition of δ-ferrite, and in hardening behaviors with isothermal aging at 335 °C have been investigated. The hardness of the ferrite phase has increased with aging time, while the hardness of austenite phase has stayed the same. The mottled aspect has been observed in δ-ferrite of aged samples by transmission electron microscopy (TEM) observation. These characteristics suggest that spinodal decomposition has occurred in δ-ferrite by aging at 335 °C. The age-hardening rate of δ-ferrite was faster for the primary austenite solidification mode (AF mode) sample than the primary ferrite solidification mode (FA mode) sample in the initial stage of the aging up to 2000 hours. It has been suggested that the solidification mode can affect the kinetics of spinodal decomposition.

  18. Solidification of an alloy 625 weld overlay

    SciTech Connect

    DuPont, J.N.

    1996-11-01

    The solidification behavior (microsegregation, secondary phase formation, and solidification temperature range) of an Alloy 625 weld overlay deposited on 2.25Cr-1Mo steel by gas metal arc welding was investigated by light and electron optical microscopy, electron microprobe, and differential thermal analysis techniques. The overlay deposit was found to terminate solidification at {approx}1,216 C by a {gamma}/Laves eutectic-type reaction. The Laves phase was highly enriched in Nb, Mo, and Si. The solidification reaction and microsegregation potential of major alloying elements in the overlay deposit are compared to other Nb-bearing Ni base alloys and found to be very similar to those for Alloy 718. Solidification cracks observed in the overlay were attributed to the wide solidification temperature range ({approx}170 C) and formation of interdendritic ({gamma} + Laves) constituent. Reasonable agreement is obtained between the calculated and measured volume percent ({gamma} + Laves) constituent with the Scheil equation by treating the overlay system as a simple {gamma}-Nb binary and using an experimentally determined k{sub Nb} value from electron microprobe data.

  19. Analysis of macrosegregation formation and columnar-to-equiaxed transition during solidification of Al-4 wt.%Cu ingot using a 5-phase model

    PubMed Central

    Ahmadein, M.; Wu, M.; Ludwig, A.

    2015-01-01

    A 5-phase mixed columnar-equiaxed solidification model was recently introduced to predict the as-cast structure, and a series of laboratory experiments were performed previously to verify the model. The focus of the current work is to analyze the formation of macrosegregation, which accompanies the formation of the as-cast structure including the columnar-to-equiaxed transition (CET). The as-cast structure and macrosegregation map of a cylindrical Al-4 wt.% Cu ingot poured at 800 °C are used as a reference to validate the calculations. Good agreement between the calculations and the experiment regarding both the macrosegregation and CET is achieved. Thermal-solutal convection and equiaxed crystal sedimentation in such ingot are verified to be key mechanisms governing the formation of macrosegregation. The competitive equiaxed/columnar growth, the soft and hard blocking mechanisms predominate the CET. The numerical study of grid sensitivity indicates that the global segregation pattern and CET are not significantly affected by grid size; however, some fine details of the segregation map which are predicted by fine grid (~0.5 mm) are smeared or locally averaged by the coarse grid (~2 mm). Such details were also not resolved in the measurement. Future investigations are demanding. PMID:26089572

  20. Analysis of macrosegregation formation and columnar-to-equiaxed transition during solidification of Al-4 wt.%Cu ingot using a 5-phase model

    NASA Astrophysics Data System (ADS)

    Ahmadein, M.; Wu, M.; Ludwig, A.

    2015-05-01

    A 5-phase mixed columnar-equiaxed solidification model was recently introduced to predict the as-cast structure, and a series of laboratory experiments were performed previously to verify the model. The focus of the current work is to analyze the formation of macrosegregation, which accompanies the formation of the as-cast structure including the columnar-to-equiaxed transition (CET). The as-cast structure and macrosegregation map of a cylindrical Al-4 wt.% Cu ingot poured at 800 °C are used as a reference to validate the calculations. Good agreement between the calculations and the experiment regarding both the macrosegregation and CET is achieved. Thermal-solutal convection and equiaxed crystal sedimentation in such ingot are verified to be key mechanisms governing the formation of macrosegregation. The competitive equiaxed/columnar growth, the soft and hard blocking mechanisms predominate the CET. The numerical study of grid sensitivity indicates that the global segregation pattern and CET are not significantly affected by grid size; however, some fine details of the segregation map which are predicted by fine grid (~0.5 mm) are smeared or locally averaged by the coarse grid (~2 mm). Such details were also not resolved in the measurement. Future investigations are demanding.

  1. Solid-Phase Extraction Followed by Dispersive Liquid-Liquid Microextraction Based on Solidification of Floating Organic Drop for the Determination of Parabens.

    PubMed

    Hashemi, Beshare; Shamsipur, Mojtaba; Fattahi, Nazir

    2015-09-01

    A dispersive liquid-liquid microextraction based on solidification of floating organic drop method combined with solid-phase extraction (500-mg C18 sorbent) was developed for preconcentration and determination of some parabens. The experimental parameters influencing the extraction efficiency such as the type of extraction and disperser solvents, as well as their volumes, breakthrough volume, flow rate and salt addition were studied and optimized. The optimum experimental conditions found included: sample volume, 100 mL; KCl concentration, 1% (w/v); extraction solvent (1-undecanol) volume, 20 µL and disperser solvent (acetone) volume, 250 µL. Under the optimum experimental conditions, calibration graphs were linear in the range of 1-200 µg L(-1) with limits of detection ranged from 0.3 to 1.7 µg L(-1). The relative standard deviations were in the range of 1.2-3.1% (n = 5). The enrichment factors and absolute recoveries of parabens in different matrices were 245-1886 and 9.0-69.8%, respectively. The method was applied to the simultaneous determination of parabens in different matrices. The relative recoveries from water, shampoo and mouth rinse samples, which have been spiked at different levels of parabens, were 87.83-112.25%, 82.80-108.40% and 90.10-97.60%, respectively. PMID:25716984

  2. Phase sensitivity of complex cells in primary visual cortex.

    PubMed

    Hietanen, M A; Cloherty, S L; van Kleef, J P; Wang, C; Dreher, B; Ibbotson, M R

    2013-05-01

    Neurons in the primary visual cortex are often classified as either simple or complex based on the linearity (or otherwise) of their response to spatial luminance contrast. In practice, classification is typically based on Fourier analysis of a cell's response to an optimal drifting sine-wave grating. Simple cells are generally considered to be linear and produce responses modulated at the fundamental frequency of the stimulus grating. In contrast, complex cells exhibit significant nonlinearities that reduce the response at the fundamental frequency. Cells can therefore be easily and objectively classified based on the relative modulation of their responses - the ratio of the phase-sensitive response at the fundamental frequency of the stimulus (F₁) to the phase-invariant sustained response (F₀). Cells are classified as simple if F₁/F₀>1 and complex if F₁/F₀<1. This classification is broadly consistent with criteria based on the spatial organisation of cells' receptive fields and is accordingly presumed to reflect disparate functional roles of simple and complex cells in coding visual information. However, Fourier analysis of spiking responses is sensitive to the number of spikes available - F₁/F₀ increases as the number of spikes is reduced, even for phase-invariant complex cells. Moreover, many complex cells encountered in the laboratory exhibit some phase sensitivity, evident as modulation of their responses at the fundamental frequency. There currently exists no objective quantitative means of assessing the significance or otherwise of these modulations. Here we derive a statistical basis for objectively assessing whether the modulation of neuronal responses is reliable, thereby adding a level of statistical certainty to measures of phase sensitivity. We apply our statistical analysis to neuronal responses to moving sine-wave gratings recorded from 367 cells in cat primary visual cortex. We find that approximately 60% of complex cells exhibit

  3. Stability of eutectic interface during directional solidification

    SciTech Connect

    Han, S.H.

    1996-04-23

    Directional solidification of eutectic alloys shows different types of eutectic morphologies. These include lamellar, rod, oscillating and tilting modes. The growth of these morphologies occurs with a macroscopically planar interface. However, under certain conditions, the planar eutectic front becomes unstable and gives rise to a cellular or a dendritic structure. This instability leads to the cellular/dendritic structure of either a primary phase or a two-phase structure. The objective of this work is to develop a fundamental understanding of the instability of eutectic structure into cellular/dendritic structures of a single phase and of two-phases. Experimental studies have been carried out to examine the transition from a planar to two-phase cellular and dendritic structures in a ceramic system of Alumina-Zirconia (Al{sub 2}O{sub 3}-ZrO{sub 2}) and in a transparent organic system of carbon tetrabromide and hexachloroethane (CBr{sub 4}-C{sub 2}Cl{sub 6}). Several aspects of eutectic interface stability have been examined.

  4. Phase-field modeling of the columnar-to-equiaxed transition in neopentylglycol-camphor alloy solidification

    NASA Astrophysics Data System (ADS)

    Viardin, A.; Sturz, L.; Zimmermann, G.; Apel, M.

    2011-12-01

    We have performed phase field simulations in order to explore the effect of equiaxed grain nucleation undercooling on the columnar to equiaxed transition "CET" in the NPG-DC alloy system. Our phase field model is based on the multiphase-field method. The simulation parameters are adapted to a microgravity experiment performed under purely diffusive growth conditions. The experimental investigation is made during the sounding rocket campaign TEXUS-47.

  5. Solidification of Au-Cu-Si alloys investigated by a combinatorial approach

    SciTech Connect

    Ding Shiyan; Schroers, Jan; Gregoire, John; Vlassak, Joost J.

    2012-06-01

    Composition libraries of Au-Cu-Si films comprising 800 composition patches were fabricated through co-sputtering deposition from elemental targets. The gold composition varies between 47% (compositions are in atomic percentage) and 81%, copper between 8% and 40%, and silicon between 6% and 36% within the library. We designed and used a high-throughput optical characterization method to detect melting and solidification based on changes in the film's contrast; further microscopy characterization reveals the microstructure. This approach reveals the composition dependence of the nucleation temperature and primary phase, which allows us to draw conclusions about glass forming ability and to identify bulk metallic glass forming compositions. Our solidification results suggest that the best glass forming composition coincides with the composition at which a transition from one primary phase to another occurs. We show that in general this transition is not at the eutectic composition but at the lowest nucleation temperature.

  6. X-ray nano-diffraction study of Sr intermetallic phase during solidification of Al-Si hypoeutectic alloy

    SciTech Connect

    Manickaraj, Jeyakumar; Gorny, Anton; Shankar, Sumanth; Cai, Zhonghou

    2014-02-17

    The evolution of strontium (Sr) containing intermetallic phase in the eutectic reaction of Sr-modified Al-Si hypoeutectic alloy was studied with high energy synchrotron beam source for nano-diffraction experiments and x-ray fluorescence elemental mapping. Contrary to popular belief, Sr does not seem to interfere with the Twin Plane Re-entrant Edge (TPRE) growth mechanism of eutectic Si, but evolves as the Al{sub 2}Si{sub 2}Sr phase during the eutectic reaction at the boundary between the eutectic Si and Al grains.

  7. Influence of Sigma Phase on Pitting Resistance Depending on Solidification Mode in AISI316L Weld Metal

    NASA Astrophysics Data System (ADS)

    Jang, A. Y.; Lee, H. W.

    2012-06-01

    The pitting corrosion resistances were investigated in the AISI 316L stainless steel weld metals with respect to the sigma phase precipitation in a 0.1 M NaCl solution. The modified flux-cored arc welding filler wires were fabricated at various chromium and nickel equivalent ratios using the flux-cored arc welding process. As the Cr/Ni equivalent ratio increased, the precipitated σ phase content increased in the temperature range of 923 K to 1123 K (650 °C to 850 °C), and the specimen that was aged at 1123 K (850 °C) precipitated the σ phase rapidly. The hardness increased with increasing sigma contents. During the potentiodynamic anodic polarization test, the specimens that were aged at 923 K to 1123 K (650 °C to 850 °C) exhibited lower pitting potentials than the as-weld metal. Additionally, the specimens that were aged for longer times exhibited lower pitting potentials. The pits occurred preferentially in the ductility dip cracking in specimen 1, whereas intergranular pits occurred in the sigma phase regions along the vermicular ferrite and acicular ferrite grain boundaries in specimens 2 and 3.

  8. Parabolic aircraft solidification experiments

    NASA Technical Reports Server (NTRS)

    Workman, Gary L. (Principal Investigator); Smith, Guy A.; OBrien, Susan

    1996-01-01

    A number of solidification experiments have been utilized throughout the Materials Processing in Space Program to provide an experimental environment which minimizes variables in solidification experiments. Two techniques of interest are directional solidification and isothermal casting. Because of the wide-spread use of these experimental techniques in space-based research, several MSAD experiments have been manifested for space flight. In addition to the microstructural analysis for interpretation of the experimental results from previous work with parabolic flights, it has become apparent that a better understanding of the phenomena occurring during solidification can be better understood if direct visualization of the solidification interface were possible. Our university has performed in several experimental studies such as this in recent years. The most recent was in visualizing the effect of convective flow phenomena on the KC-135 and prior to that were several successive contracts to perform directional solidification and isothermal casting experiments on the KC-135. Included in this work was the modification and utilization of the Convective Flow Analyzer (CFA), the Aircraft Isothermal Casting Furnace (ICF), and the Three-Zone Directional Solidification Furnace. These studies have contributed heavily to the mission of the Microgravity Science and Applications' Materials Science Program.

  9. Solidification of hypermonotectic Al-In alloys under microgravity conditions

    NASA Technical Reports Server (NTRS)

    Potard, C.

    1982-01-01

    Four samples of the Al-In system having monotectic and hypermonotectic compositions that were solidified under microgravity during the NASA-SPAR IX flight of January 20, 1981, are considered. The experimental thermal and physicochemical conditions that were actually achieved are analyzed. Radiographic and metallographic observations of the samples reveal a nonregular dispersed primary phase inside the monotectic matrix. These observations are discussed in relation to capillarity and solidification aspects. A key finding is the preservation of a certain degree of dispersion of the indium primary phase. This result differs fundamentally from the results obtained under microgravity conditions on the same system and compositions (Gelles and Markworth, 1980; Alborn and Loehberg, 1979). The results are seen as clearly establishing that the space environment can be used to obtain dispersed structures from hypermonotectic alloys.

  10. Modelling directional solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.; Regel, Liya L.

    1994-01-01

    This grant, NAG8-831, was a continuation of a previous grant, NAG8-541. The long range goal of this program has been to develop an improved understanding of phenomena of importance to directional solidification, in order to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Emphasis in the recently completed grant was on determining the influence of perturbations on directional solidification of InSb and InSb-GaSb alloys. In particular, the objective was to determine the influence of spin-up/spin-down (ACRT), electric current pulses and vibrations on compositional homogeneity and grain size.

  11. Microsegregation during directional solidification

    NASA Technical Reports Server (NTRS)

    Coriell, S. R.; Mcfadden, G. B.

    1984-01-01

    During the directional solidification of alloys, solute inhomogeneities transverse to the growth direction arise due to morphological instabilities (leading to cellular or dendritic growth) and/or due to convection in the melt. In the absence of convection, the conditions for the onset of morphological instability are given by the linear stability analysis of Mullins and Sekerka. For ordinary solidification rates, the predictions of linear stability analysis are similar to the constitutional supercooling criterion. However, at very rapid solidification rates, linear stability analysis predicts a vast increase in stabilization in comparison to constitutional supercooling.

  12. Solute trapping and diffusionless solidification in a binary system

    NASA Astrophysics Data System (ADS)

    Galenko, Peter

    2007-09-01

    Numerous experimental data on the rapid solidification of binary systems exhibit the formation of metastable solid phases with initial (nominal) chemical composition. This fact is explained by complete solute trapping leading to diffusionless (chemically partitionless) solidification at a finite growth velocity of crystals. Special attention is paid to developing a model of rapid solidification which describes a transition from chemically partitioned to diffusionless growth of crystals. Analytical treatments lead to the condition for complete solute trapping which directly follows from the analysis of the solute diffusion around the solid-liquid interface and atomic attachment and detachment at the interface. The resulting equations for the flux balance at the interface take into account two kinetic parameters: diffusion speed VDI on the interface and diffusion speed VD in bulk phases. The model describes experimental data on nonequilibrium solute partitioning in solidification of Si-As alloys for the whole range of solidification velocity investigated.

  13. Solidification process in melt spun Nd-Fe-B type magnets

    SciTech Connect

    Li, C.

    1998-02-23

    A generalized solidification model has been developed based on a systematic investigation on the microstructure of melt spun Nd-Fe-B alloys. Melt spinning was conducted on initial stoichiometric and TiC added Nd{sub 2}Fe{sub 14}B (2-14-1) compositions to produce under, optimally and over quenched microstructures. Microstructural characterization was carried out by TEM, SEM, Optical microscopy, XRD, DTA, VSM and DC SQUID techniques. By taking the dendritic breakup during recalescence into consideration, this generalized model has successfully explained the solidification process of the melt spun Nd-Fe-B alloys. Challenging the conventional homogeneous nucleation models, the new model explains the fine and uniform equiaxed 2-14-1 microstructure in optimally quenched ribbons as a result of the breakup of the 2-14-1 dendrites which nucleate heterogeneously from the wheel surface and grow dendritically across the ribbon thickness due to the recalescence. Besides this dendritic breakup feature, the under quenched microstructure is further featured with another growth front starting with the primary solidification of Fe phase near the free side, which results in a coarsely grained microstructure with Fe dendritic inclusions and overall variation in microstructure across the ribbon thickness. In addition, because a epitaxy exists between the Fe phase and the 2-14-1, the so-formed coarse 2-14-1 grains may be textured. C-axis texturing was observed in under quenched ribbons. As a constraint to solidification models in this system, the cause and characteristics of this phenomenon has been studied in detail to test the authors proposed model, and agreement has been found. An extension has also been made to understand the solidification process when TiC is added, which suggests that Ti and C slow down the growth front of both Fe and 2-14-1 phase.

  14. Directional Solidification of Eutectic Ceramics

    NASA Technical Reports Server (NTRS)

    Sayir, Ali

    2001-01-01

    Two major problems associated with structural ceramics are lack of damage tolerance and insufficient strength and creep resistance at very high temperatures of interest for aerospace application. This work demonstrated that the directionally solidified eutectics can have unique poly-phase microstructures and mechanical properties superior to either constituent alone. The constraining effect of unique eutectic microstructures result in higher resistance to slow crack growth and creep. Prospect of achieving superior properties through controlled solidification are presented and this technology can also be beneficial to produce new class of materials.

  15. Mesoscopic modelling of columnar solidification

    NASA Astrophysics Data System (ADS)

    Založnik, M.; Viardin, A.; Souhar, Y.; Combeau, H.; Apel, M.

    2016-03-01

    We used two complementary modeling approaches for the simulation of columnar growth in directional solidification of organic alloys: a phase-field model and a mesoscopic envelope model of dendritic growth. While the phase-field method captures the details of the dendritic structure and of the growth dynamics, the mesoscopic model approximates the complex dendritic morphology by its envelope. The envelope growth is deduced from the velocities of the dendrite tips, calculated by an analytical LGK-type tip model that is matched to the heat and concentration fields in the stagnant film around the envelope. The computational cost of the mesoscopic model is several orders of magnitude lower and can bridge the gap between phase-field and macroscopic models. We demonstrate the applicability of the mesoscopic model to columnar growth and discuss its possibilities and limitations by comparisons with phase-field simulations for the same conditions.

  16. Phase selection in the containerless solidification of undercooled CaO {center_dot} 6Al{sub 2}O{sub 3} melts

    SciTech Connect

    Li Mingjun; Kuribayashi, Kazuhiko

    2004-07-12

    The CaO {center_dot} 6Al{sub 2}O{sub 3} melts were solidified on an aero-acoustic levitator under a containerless processing condition at various undercoolings. A high-speed video was operated to monitor the recalescence behavior, from which the growth velocity as a function of melt undercooling was determined. The microstructures were observed and the crystalline phases were identified using the X-ray diffraction technique, indicting that the Al{sub 2}O{sub 3} was solidified when the melt temperature was higher than the peritectic temperature, T{sub p}. When the melt was undercooled below T{sub p}, the CaO {center_dot} 6Al{sub 2}O{sub 3} (CA{sub 6}) peritectic phase was crystallized directly from the undercooled melts. With respect to the direct formation of the peritectic phase, further analysis from the viewpoints of competitive nucleation indicated that the minimum free energy principle may be applied to elucidate the nucleation of CA{sub 6} phase. In terms of the competitive growth behavior, the interface attachment kinetics for Al{sub 2}O{sub 3} and CA{sub 6} phases are calculated by using the classical BCT model indicating that although the Al{sub 2}O{sub 3} phase doped by CaO has about four times larger interface kinetic coefficient than that of the CA{sub 6} peritectic phase, the growth kinetics of Al{sub 2}O{sub 3} in the melt with the CaO {center_dot} 6Al{sub 2}O{sub 3} chemical composition is not sufficiently high to replace the CA{sub 6} phase as the primary phase. Therefore, once CA{sub 6} is nucleated, it can develop into a macro crystal as the primary phase. The competitive nucleation and growth behavior in the CA{sub 6} system is different from those in other well-studied peritectic alloys and the present investigation on the phase formation will be an essential supplement to the phase selection theory.

  17. Conditions Of Directional Solidification Affect Superalloy

    NASA Technical Reports Server (NTRS)

    Schmidt, D. D.; Alter, W. S.; Hamilton, W. D.; Parr, R. A.

    1992-01-01

    Report describes experiments to determine effects of gradient of temperature and rate of solidification on microstructure and fatigue properties of nickel-based superalloy MAR-M246(Hf). Enhancement of properties extends lifespans of objects, including turbo-pump blades of Space Shuttle Main Engines. Results indicate significant improvements in fatigue properties derived through manipulation of parameters of directional solidification. Particularly MAR-M246(Hf) for turbine blades contains small, well-dispersed blocky carbide and microstructure with small distances between dendrite arms, and without eutectic phase.

  18. Rapid solidification under local nonequilibrium conditions

    NASA Astrophysics Data System (ADS)

    Sobolev, S. L.

    1997-06-01

    The effects of local nonequilibrium solute diffusion on a solute concentration field, solute partitioning, interface temperature, and absolute stability limit have been considered. The model incorporates two diffusive speeds, VDb, the bulk-liquid diffusive speed, and VDi, the interface diffusive speed, as the most important parameters governing the solute concentration in the liquid phase and solute partitioning. The analysis of the model predicts a transition from diffusion-controlled solidification to purely thermally controlled regimes, which occurs abruptly when the interface velocity V equals the bulk liquid diffusive speed VDb. The abrupt change in the solidification mechanism is described by the velocity-dependent effective diffusion coefficient D*=D(1-V2/V2Db) and the generalized partition coefficient K*. If V>VDb, then D*=0 and K*=1. This implies an undistributed diffusion field in the liquid (diffusionless solidification) and complete solute trapping at V>VDb.

  19. Interrupted and Isothermal Solidification Studies of Low and Medium Carbon Steels

    NASA Astrophysics Data System (ADS)

    Pottore, N. S.; Garcia, C. I.; Deardo, A. J.

    1991-08-01

    Low and medium carbon steels experience multiple phase transformations during solidification and subsequent cooling. The sequence, extent, and nature of the different transformations have a significant bearing on the microstructural evolution that occurs in the steel. The change in microstructure with temperature is very important, since it may influence the hot ductility of the steel during casting and/or rolling and the subsequent response of the material to thermoprocessing. The aim of this investigation was to gain a better understanding of the development of the as-cast structure in low and medium carbon steels. Of particular interest is the origin of the large austenite grains frequently associated with poor hot ductility. Interrupted and isothermal solidification experiments were therefore conducted to study the nonequilibrium and near-equilibrium structures which form at different stages of the freezing process. The results of the investigation established delta-ferrite as the primary solidifying phase in low carbon steels. Austenite forms as the secondary phase by nucleation at the solidification (delta-ferrite) boundaries. While excessive austenite grain coarsening is suppressed by the coexistence of the second phases delta-ferrite or liquid, this suppression occurs over only a limited temperature range, just below the peritectic temperature. Subsequent cooling leads to very large austenite grains, ranging up to 5 mm in diameter, in steels of low carbon content.

  20. Flight Planning for the International Space Station - Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification (LODESTARS)

    NASA Technical Reports Server (NTRS)

    Flemings, Merton C.; Matson, Douglas M.; Hyers, Robert W.; Rogers, Jan R.

    2003-01-01

    During rapid solidification, a molten sample is cooled below its equilibrium solidification temperature to form a metastable liquid. Once nucleation is initiated, growth of the solid phase proceeds and can be seen as a sudden rise in temperature. The heat of fusion is rejected ahead of the growing dendrites into the undercooled liquid in a process known as recalescence. Fe-Cr-Ni alloys may form several equilibrium phases and the hypoeutectic alloys, with compositions near the commercially important 316 stainless steel alloy, are observed to solidify by way of a two-step process known as double recalescence. During double recalescence, the first temperature rise is associated with formation of the metastable ferritic solid phase with subsequent conversion to the stable austenitic phase during the second temperature rise. Selection of which phase grows into the undercooled melt during primary solidification may be accomplished by choice of the appropriate nucleation trigger material or by control of the processing parameters during rapid solidification. Due to the highly reactive nature of the molten sample material and in order to avoid contamination of the undercooled melt, a containerless electromagnetic levitation (EML) processing technique is used. In ground-based EML, the same forces that support the weight of the sample against gravity also drive convection in the liquid sample. However, in microgravity, the force required to position the sample is greatly reduced, so convection may be controlled over a wide range of internal flows. Space Shuttle experiments have shown that the double recalescence behavior of Fe-Cr-Ni alloys changes between ground and space EML experiments. This program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures.

  1. Solidification of eutectic system alloys in space (M-19)

    NASA Technical Reports Server (NTRS)

    Ohno, Atsumi

    1993-01-01

    It is well known that in the liquid state eutectic alloys are theoretically homogeneous under 1 g conditions. However, the homogeneous solidified structure of this alloy is not obtained because thermal convection and non-equilibrium solidification occur. The present investigators have clarified the solidification mechanisms of the eutectic system alloys under 1 g conditions by using the in situ observation method; in particular, the primary crystals of the eutectic system alloys never nucleated in the liquid, but instead did so on the mold wall, and the crystals separated from the mold wall by fluid motion caused by thermal convection. They also found that the equiaxed eutectic grains (eutectic cells) are formed on the primary crystals. In this case, the leading phase of the eutectic must agree with the phase of the primary crystals. In space, no thermal convection occurs so that primary crystals should not move from the mold wall and should not appear inside the solidified structure. Therefore no equiaxed eutectic grains will be formed under microgravity conditions. Past space experiments concerning eutectic alloys were classified into two types of experiments: one with respect to the solidification mechanisms of the eutectic alloys and the other to the unidirectional solidification of this alloy. The former type of experiment has the problem that the solidified structures between microgravity and 1 g conditions show little difference. This is why the flight samples were prepared by the ordinary cast techniques on Earth. Therefore it is impossible to ascertain whether or not the nucleation and growth of primary crystals in the melt occur and if primary crystals influence the formation of the equiaxed eutectic grains. In this experiment, hypo- and hyper-eutectic aluminum copper alloys which are near eutectic point are used. The chemical compositions of the samples are Al-32.4mass%Cu (Hypo-eutectic) and Al-33.5mass%Cu (hyper-eutectic). Long rods for the samples are

  2. Melt Flow Control in the Directional Solidification of Binary Alloys

    NASA Technical Reports Server (NTRS)

    Zabaras, Nicholas

    2003-01-01

    Our main project objectives are to develop computational techniques based on inverse problem theory that can be used to design directional solidification processes that lead to desired temperature gradient and growth conditions at the freezing front at various levels of gravity. It is known that control of these conditions plays a significant role in the selection of the form and scale of the obtained solidification microstructures. Emphasis is given on the control of the effects of various melt flow mechanisms on the local to the solidification front conditions. The thermal boundary conditions (furnace design) as well as the magnitude and direction of an externally applied magnetic field are the main design variables. We will highlight computational design models for sharp front solidification models and briefly discuss work in progress toward the development of design techniques for multi-phase volume-averaging based solidification models.

  3. Modelling directional solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.

    1987-01-01

    An improved understanding of the phenomena of importance to directional solidification is attempted to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Emphasis is now on experimentally determining the influence of convection and freezing rate fluctuations on compositional homogeneity and crystalline perfection. A correlation is sought between heater temperature profiles, buoyancy-driven convection, and doping inhomogeneities using naphthalene doped with anthracene. The influence of spin-up/spin-down is determined on compositional homogeneity and microstructure of indium gallium antimonide. The effect is determined of imposed melting - freezing cycles on indium gallium antimonide. The mechanism behind the increase of grain size caused by using spin-up/spin-down in directional solidification of mercury cadimum telluride is sought.

  4. Visualization of solidification front phenomena

    NASA Technical Reports Server (NTRS)

    Workman, Gary L.; Smith, Guy A.

    1993-01-01

    Directional solidification experiments have been utilized throughout the Materials Processing in Space Program to provide an experimental platform which minimizes variables in solidification experiments. Because of the wide-spread use of this experimental technique in space-based research, it has become apparent that a better understanding of all the phenomena occurring during solidification can be better understood if direct visualization of the solidification interface were possible.

  5. Dispersive solid-phase extraction followed by vortex-assisted dispersive liquid-liquid microextraction based on the solidification of a floating organic droplet for the determination of benzoylurea insecticides in soil and sewage sludge.

    PubMed

    Peng, Guilong; He, Qiang; Mmereki, Daniel; Lu, Ying; Zhong, Zhihui; Liu, Hanyang; Pan, Weiliang; Zhou, Guangming; Chen, Junhua

    2016-04-01

    A novel dispersive solid-phase extraction combined with vortex-assisted dispersive liquid-liquid microextraction based on solidification of floating organic droplet was developed for the determination of eight benzoylurea insecticides in soil and sewage sludge samples before high-performance liquid chromatography with ultraviolet detection. The analytes were first extracted from the soil and sludge samples into acetone under optimized pretreatment conditions. Clean-up of the extract was conducted by dispersive solid-phase extraction using activated carbon as the sorbent. The vortex-assisted dispersive liquid-liquid microextraction based on solidification of floating organic droplet procedure was performed by using 1-undecanol with lower density than water as the extraction solvent, and the acetone contained in the solution also acted as dispersive solvent. Under the optimum conditions, the linearity of the method was in the range 2-500 ng/g with correlation coefficients (r) of 0.9993-0.9999. The limits of detection were in the range of 0.08-0.56 ng/g. The relative standard deviations varied from 2.16 to 6.26% (n = 5). The enrichment factors ranged from 104 to 118. The extraction recoveries ranged from 81.05 to 97.82% for all of the analytes. The good performance has demonstrated that the proposed methodology has a strong potential for application in the multiresidue analysis of complex matrices. PMID:26888089

  6. Kinetics of fiber solidification

    PubMed Central

    Mercader, C.; Lucas, A.; Derré, A.; Zakri, C.; Moisan, S.; Maugey, M.; Poulin, P.

    2010-01-01

    Many synthetic or natural fibers are produced via the transformation of a liquid solution into a solid filament, which allows the wet processing of high molecular weight polymers, proteins, or inorganic particles. Synthetic wet-spun fibers are used in our everyday life from clothing to composite reinforcement applications. Spun fibers are also common in nature. Silk solidification results from the coagulation of protein solutions. The chemical phenomena involved in the formation of all these classes of fibers can be quite different but they all share the same fundamental transformation from a liquid to a solid state. The solidification process is critical because it governs the production rate and the strength that fibers can sustain to be drawn and wound. An approach is proposed in this work to investigate the kinetics of fiber solidification. This approach consists in circulating solidifying fibers in the extensional flow of a surrounding liquid. Such as polymers in extensional flows, the fibers break if resultant drag forces exceed the fiber tensile strength. The solidification kinetics of nanotube composite fibers serves as a validation example of this approach. The method could be extended to other systems and advance thereby the science and technology of fiber and textile materials. It is also a way to directly visualize the scission of chain-like systems in extensional flows. PMID:20937910

  7. Kinetics of fiber solidification.

    PubMed

    Mercader, C; Lucas, A; Derré, A; Zakri, C; Moisan, S; Maugey, M; Poulin, P

    2010-10-26

    Many synthetic or natural fibers are produced via the transformation of a liquid solution into a solid filament, which allows the wet processing of high molecular weight polymers, proteins, or inorganic particles. Synthetic wet-spun fibers are used in our everyday life from clothing to composite reinforcement applications. Spun fibers are also common in nature. Silk solidification results from the coagulation of protein solutions. The chemical phenomena involved in the formation of all these classes of fibers can be quite different but they all share the same fundamental transformation from a liquid to a solid state. The solidification process is critical because it governs the production rate and the strength that fibers can sustain to be drawn and wound. An approach is proposed in this work to investigate the kinetics of fiber solidification. This approach consists in circulating solidifying fibers in the extensional flow of a surrounding liquid. Such as polymers in extensional flows, the fibers break if resultant drag forces exceed the fiber tensile strength. The solidification kinetics of nanotube composite fibers serves as a validation example of this approach. The method could be extended to other systems and advance thereby the science and technology of fiber and textile materials. It is also a way to directly visualize the scission of chain-like systems in extensional flows. PMID:20937910

  8. Mars Reconnaissance Orbiter: Integrating Results From the Primary Science Phase

    NASA Astrophysics Data System (ADS)

    Zurek, R. W.; Smrekar, S. E.

    2008-12-01

    The Mars Reconnaissance Orbiter (MRO) recently completed its one-Mars-year Primary Science Phase, observing the Martian atmosphere, surface and subsurface with 7 science investigations using 6 science instruments and tracking of the spacecraft as it orbited Mars. In addition, an eighth investigation made use of the onboard accelerometers during a 5-month period of MRO aerobraking to characterize upper atmospheric structure. Hallmarks-and challenges-of the MRO science mission have been: 1) unprecedented spatial resolution at all wavelengths used when observing from orbit; 2) coordinated imaging of local areas; and 3) the balancing of mapping, regional survey, and targeted observation of selected locales, frequently including repeat observations for stereo or for change detection. This talk will give an overview of the data return, including coverage in various observing modes, and will review how the various data sets have combined to provide new perspectives in our attempts to understand Mars, its present climate and its past evolution. Examples include the combination of surface compositional and morphologic information--on scales comparable to those examined by a terrestrial field geologist-to understand modification of the surface, revelations of the interior structure of the polar ice caps and of ice-rich deposits elsewhere which illuminate climate changes in recent geologic time, and monitoring of modern day variations, particularly as they reveal seasonal and inter-annual redistribution of dust and water, but also as they characterize ongoing mass wasting and cratering of the surface. Together, these all point to a complex history of change on Mars, with alternating episodes of significant water activity early in the planet's history, but with some water activity occurring in later geologic times, including the modern era.

  9. Structure of alloys and diagram of phase equilibria of the Zr-Ru-Ir system. II. Solidification pattern of alloys of the partial system Ru-ZrRu-ZrIr-Ir

    SciTech Connect

    Eremenko, V.N.; Khoruzhaya, V.G.; Shtepa, T.D.

    1985-10-01

    The authors constructed the solidification diagram of alloys of the partial system Ru-ZrRu-ZrIr-Ir using data on the structure of alloys in the as-cast condition, yielded from metallographic examinations, microhardness determinations, and x-ray phase analyses together with results of an investigation of the solidus surface of the system. No ternary compounds were detected in the system. In accordance with the four three-phase regions found on the solidus surface, in the Ru-ZrRu-ZrIr-Ir system there are four invariant equilibria involving the participation of liquid, each of which is an equilibrium of the peritectic type. Their temperatures fall toward the Zr-Ru side of the composition triangle.

  10. Quantification of microsegregation during rapid solidification of Al-Cu powders

    NASA Astrophysics Data System (ADS)

    Prasad, Arvind; Nenein, Hani; Conlon, Kelly

    2006-05-01

    A new technique is introduced to quantify microsegregation during rapid solidification. The quantification involves calculation of the average solute solubility in the primary phase during solidification of an Al-Cu binary alloy. The calculation is based on using volume percent eutectic and weight percent of second phase (in the eutectic), which were obtained experimentally. Neutron diffraction experiments and stereology calculation on scanning electron microscope images were done on impulse atomized Al-Cu alloys of three compositions (nominal), 5 wt pct Cu, 10 wt pct Cu, and 17 wt pct Cu, atomized under N2 and He gas. Neutron diffraction experiments yielded weight percent CuAl2 data and stereology yielded volume percent eutectic data. These two data were first used to determine the weight percent eutectic. Using the weight percent eutectic and weight percent CuAl2 in mass and volume balance equations, the average solute solubility in the primary phase could be calculated. The experimental results of the amount of eutectic, tomography results from previous work, and results from the calculations suggest that the atomized droplets are in metastable state during the nucleation undercooling of the primary phase, and the effect of metastability propagates through to the eutectic formation stage. The metastable effect is more pronounced in alloys with higher solute composition.

  11. Solidification microstructures: A conceptual approach

    SciTech Connect

    Trivedi, R.; Kurz, W.

    1994-01-01

    Detailed theoretical models have been developed in the literature to correlate microstructural characteristics as a function of processing parameters. These results are examined with a broad perspective to show that various laws for microstructural transitions and microstructural spacings can be represented in terms of three simple characteristic lengths of the important physical processes. Initially, the important physical processes of solute and thermal transport and capillarity effect are considered, and they are related to the microstructural lengths such as dendrite tip radius, primary and secondary spacing, and eutectic spacing. It is shown that these microstructural lengths are simply given by the geometric mean of the characteristic lengths of physical processes that are important in a given problem. New characteristic lengths that become important under rapid solidification are then developed, and how these characteristic lengths influence microstructural transition and microstructural scales is also discussed.

  12. Effect of the cooling rate on the mechanism and the kinetics of the phase transformations in solidification of W-Mo high-speed steels

    SciTech Connect

    Nizhnikovskaya, P.F.; Kalinushkin, E.P.; Arshava, E.V.; Yakushev, O.S.

    1988-03-01

    The stop-quenching solidification of steel R6M5, R6M5F3, R6M5K5 was studied. The furnace was a horizontal-type vacuum with a quenching tank provided with a thyristor system. The specimens were examined by optical and scanning electron microscopy and also by electron microprobe. The method of stop-quenching was found to increase the cooling rate for a fuller completion of the peritectic reaction, establish a connection between the peritectic and the eutectic reaction in high speed steels, and broaden the temperature range of peritic transformation under conditions of accelerated heat removal.

  13. Simulations of rapid pressure-induced solidification in molten metals

    SciTech Connect

    Patel, M V; Streitz, F H

    2003-10-14

    The process of interest in this study is the solidification of a molten metal subjected to rapid pressurization. Most details about solidification occurring when the liquid-solid coexistence line is suddenly transversed along the pressure axis remain unknown. We present preliminary results from an ongoing study of this process for both simple models of metals (Cu) and more sophisticated material models (MGPT potentials for Ta). Atomistic (molecular dynamics) simulations are used to extract details such as the time and length scales that govern these processes. Starting with relatively simple potential models, we demonstrate how molecular dynamics can be used to study solidification. Local and global order parameters that aid in characterizing the phase have been identified, and the dependence of the solidification time on the phase space distance between the final (P,T) state and the coexistence line has been characterized.

  14. Directional solidification studies in Ni-Al alloys

    SciTech Connect

    Lee, Je-hyun

    1993-05-01

    Three solid phases are involved in the phase equilibria of the intermetallic compound Ni{sub 3}Al near its melting point, {beta}, {gamma}{prime}(Ni{sub 3}Al), and {gamma}. The generally-accepted phase diagram involves a eutectic reaction between {beta}{prime} and {gamma}, but some recent studies agree with an older diagram due to Schramm, which has a eutectic reaction between the {beta} and {gamma}{prime} phases. The phase equilibria near Ni{sub 3}Al compositions was evaluated using quenched directional solidification experiments, that preserve the microstructures tonned at the solidification front, and using diffusion couple experiments. These experiments show that eutectic forms between {beta} and {gamma}{prime} phases, as in the Schramm diagram. Growth and phase transformations of these three phases are also studied in the directional solidification experiments. Microstructure analysis shows that etching of Ni{sub 3}Al({gamma}{prime}) is very sensitive to small composition variations and crystallographic orientation changes. The eutectic solidification study confirms that the equilibrium eutectic is {gamma}{prime}+{beta}, and that the metastable {gamma}+{beta} eutectic might be also produced in this system according to the impurities, solidification rates, and composition variations.

  15. The sequence of intermetallic formation and solidification pathway of an Al–13Mg–7Si–2Cu in-situ composite

    SciTech Connect

    Farahany, Saeed; Nordin, Nur Azmah; Ourdjini, Ali; Abu Bakar, TutyAsma; Hamzah, Esah; Idris, Mohd Hasbullah; Hekmat-Ardakan, Alireza

    2014-12-15

    The phase transformation sequence and solidification behaviour of an Al–13Mg–7Si–2Cu in-situ composite was examined using a combination of computer-aided cooling curve thermal analysis and interrupted quenching techniques. Five different phases were identified by analysing the derivative cooling curves, the X-ray diffraction profile, optical and scanning electron microscopy images and the corresponding energy dispersive spectroscopy. It has been found that the solidification of this alloy begins with primary Mg{sub 2}Si precipitation and continues with the formation of eutectic Al–Mg{sub 2}Si, followed by Al{sub 5}FeSi and simultaneous precipitation of Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} and Al{sub 2}Cu complex intermetallic phases. The formation of the last three intermetallic compounds changes the solidification behaviour of these composites remarkably due to their complex eutectic formation reactions. The solidification of the alloy, calculated using the Factsage thermochemical analysis software, has demonstrated a good agreement with the experiments in terms of compound prediction, their weight fractions and reaction temperatures. - Highlights: • Solidification path of a commercial Al-13Mg-7Si-2Cu composite was characterized. • Five different phases were identified and then confirmed with EDS and XRD results. • Mg{sub 2}Si, Al-Mg{sub 2}Si,Al{sub 5}FeSi (β),Al{sub 5}Cu{sub 2}Mg{sub 8}Si{sub 6} (Q) and Al{sub 2}Cu(θ) precipitated respectively. • Solidification was predicted using the Factsage thermochemical analysis software.

  16. Boundary-integral simulations of containerless solidification

    NASA Astrophysics Data System (ADS)

    Ajaev, Vladimir S.; Davis, Stephen H.

    2003-05-01

    We carry out boundary-integral simulations of a two-dimensional liquid droplet surrounded by air and solidified from a cool point on the boundary. There are three interfaces in the problem: solid-liquid, air-liquid, and air-solid. All three evolve in time in such a way that certain tri-junction conditions must be satisfied. Our numerical method describes the quasi-steady evolution of the interfaces in the limit of zero surface energy on the solidification front. A new iterative technique is developed to describe the interface evolution when mass and total energy are conserved and the local tri-junction conditions are satisfied at every instant in time. A method is also developed for efficient numerical integration over the interfaces by taking advantage of analytical formulas for Green's functions. We start the simulations by studying the case of equal densities of the solid and liquid. This allows us to verify the numerical method and obtain some estimates of the speed of the solidification front. Solid-liquid interface flattening is observed at the intermediate stages of solidification. When the densities of the two phases are different, elongated solidified particles are observed when the solid density is smaller than the liquid density. At the final stages of solidification, a corner is formed in agreement with observations in related experiments.

  17. Eutectic-Free Superalloy Made By Directional Solidification

    NASA Technical Reports Server (NTRS)

    Schmidt, Deborah Dianne

    1995-01-01

    By suitable control of thermal conditions in directional-solidification process, supperalloy structural and machine components (e.g., turbine blades) cast with microstructures enhancing resistance to fatigue. Specific version of process and thermal conditions chosen to reduce micro-segregation during solidification and to minimize or eliminate script carbide and eutectic-phase inclusions, which are brittle inclusions found to decrease resistance to fatigue.

  18. The liquidus phase relations in the MgO-FeO-SiO2 ternary system in the deep lower mantle: Implication for the solidification of a basal magma ocean

    NASA Astrophysics Data System (ADS)

    Morishita, A.; Nomura, R.; Hirose, K.

    2015-12-01

    The large low shear velocity provinces (LLSVPs) observed in the lowermost mantle represent anomalously dense bodies, which may have been formed as a consequence of solidification of a basal magma ocean [Labrosse et al., 2007 Nature; Nomura et al., 2011 Nature]. Recent melting experiments have demonstrated that 1) MgSiO3-rich perovskite (bridgmanite) is the first phase to crystallize from melts with a wide range of (Mg+Fe)/Si ratios in the middle to deep lower mantle and 2) iron is preferentially partitioned into melt rather than solid [Tateno et al., 2014 JGR], suggesting that melts evolve towards an FeO-rich and SiO2-poor composition upon crystallization. However, the mineral assemblage and chemical composition of LLSVPs still remain largely uncertain. Here we carried out melting experiments at both shallow and deep lower mantle pressures using a laser-heated diamond-anvil cell (DAC), in order to examine the melting phase equilibria in the MgO-FeO-SiO2 ternary system. A focused ion beam (FIB) and field-emission-type electron microprobe (FE-EPMA) were used for textural and chemical characterization of samples recovered from the DAC. They exhibited a melting texture with quenched partial melt at the hottest part and one or two solid phases at its outside. Our result demonstrate that a crystallizing solid assemblage changes from bridgmanite, bridgmanite + (Mg,Fe)O ferropericlase, SiO2 seifertite + FeO-rich (Mg,Fe)O magnesiowüstite, and to seifertite + FeO upon fractional crystallization from a pyrolitic melt at the core-mantle boundary pressure. These also suggest that a residual melt left after extensive solidification is strongly enrich in FeO and thus exceedingly heavy and stable at the base of the mantle, which possibly represents an ultralow velocity zone (ULVZ).

  19. Modelling directional solidification

    NASA Technical Reports Server (NTRS)

    Wilcox, William R.

    1990-01-01

    The long range goal is to develop an improved understanding of phenomena of importance to directional solidification, to enable explanation and prediction of differences in behavior between solidification on Earth and in space. Emphasis during the period of this grant was on experimentally determining the influence of convection and freezing rate fluctuations on compositional homogeneity and crystalline perfection in the vertical Bridgman-Stockbarger technique. Heater temperature profiles, buoyancy-driven convection, and doping inhomogeneties were correlated using naphthalene doped with azulene. In addition the influence of spin-up/spin-down on compositional homogeneity and microstructure of indium gallium antimonide and the effect of imposed melting-freezing cycles on indium gallium antimonide are discussed.

  20. Nuclear waste solidification

    DOEpatents

    Bjorklund, William J.

    1977-01-01

    High level liquid waste solidification is achieved on a continuous basis by atomizing the liquid waste and introducing the atomized liquid waste into a reaction chamber including a fluidized, heated inert bed to effect calcination of the atomized waste and removal of the calcined waste by overflow removal and by attrition and elutriation from the reaction chamber, and feeding additional inert bed particles to the fluidized bed to maintain the inert bed composition.

  1. Microwave solidification project overview

    SciTech Connect

    Sprenger, G.

    1993-01-01

    The Rocky Flats Plant Microwave Solidification Project has application potential to the Mixed Waste Treatment Project and the The Mixed Waste Integrated Program. The technical areas being addressed include (1) waste destruction and stabilization; (2) final waste form; and (3) front-end waste handling and feed preparation. This document covers need for such a program; technology description; significance; regulatory requirements; and accomplishments to date. A list of significant reports published under this project is included.

  2. 30 CFR 250.916 - What are the CVA's primary duties during the design phase?

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 2 2010-07-01 2010-07-01 false What are the CVA's primary duties during the... Structures Platform Verification Program § 250.916 What are the CVA's primary duties during the design phase... appropriate for the intended service life at the proposed location. (b) Primary duties of the CVA during...

  3. The influence of processing parameters on microstructural development of low-weight-percent primary, pro-eutectic, dendritic alloys during directional solidification

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Kim, Shinwoo; Woodward, Tracey; Wang, T. G.

    1992-01-01

    Alloy compositions centering about Sn- 5 to 15 wt pct Al and Pb- 4 to 20 wt pct Cu have been directionally solidified as a function of growth rate and orientation with respect to earth's gravity vector. The effect of these processing variables on macrosegregation is presented, and the consequence of a structural transition from primary columnar to equiaxed dendritic growth is examined. Effects detrimental to microstructure and attributed to density variations are shown to be minimized by a novel processing technique. In view of the ground-based results, some considerations follow regarding what might be gained by solidifying these alloys in a microgravity environment.

  4. Investigation of solidification in zero-gravity environment; M553 sphere forming experiment. Phase C: Evaluation of Skylab specimens. [physical and mechanical properties of metal spheres formed under weightless conditions

    NASA Technical Reports Server (NTRS)

    Kattamis, T. Z.

    1973-01-01

    Results on specimen evaluation and discussion of solidification behavior in each case are reported in the following order: (1) specimen SL-1.6, (2) specimen SL-2.8, (3) specimen SL-2.4, (4) specimen SL-1.10 and (5) specimen SL-1.11. Comparison is made with ground-processed specimens of similar composition, whenever pertinent and meaningful. Among the nondestructive evaluation methods the measurement of sphericity was conducted by micrometric and shadowgraphic techniques. The intricate shape of specimens in some cases appeared difficult to define. In measuring the density, liquid penetration inside cavities that outcrop on the surface was avoided by sealing off these cavities. Among the destructive evaluation methods the use of the Quantimet 720 required particular attention, because of the small difference in contrast between second phases and micropores. With regard to microporosity microvoids in the core of some specimens were so fine that X-ray microradiography had to be used.

  5. Microstructural Development during Directional Solidification of Peritectic Alloys

    NASA Technical Reports Server (NTRS)

    Lograsso, Thomas A.

    1996-01-01

    A thorough understanding of the microstructures produced through solidification in peritectic systems has yet to be achieved, even though a large number of industrially and scientifically significant materials are in this class. One type of microstructure frequently observed during directional solidification consists of alternating layers of primary solid and peritectic solid oriented perpendicular to the growth direction. This layer formation is usually reported for alloy compositions within the two-phase region of the peritectic isotherm and for temperature gradient and growth rate conditions that result in a planar solid-liquid interface. Layered growth in peritectic alloys has not previously been characterized on a quantitative basis, nor has a mechanism for its formation been verified. The mechanisms that have been proposed for layer formation can be categorized as either extrinsic or intrinsic to the alloy system. The extrinsic mechanisms rely on externally induced perturbations to the system for layer formation, such as temperature oscillations, growth velocity variations, or vibrations. The intrinsic mechanisms approach layer formation as an alternative type of two phase growth that is inherent for certain peritectic systems and solidification conditions. Convective mixing of the liquid is an additional variable which can strongly influence the development and appearance of layers due to the requisite slow growth rate. The first quantitative description of layer formation is a model recently developed by Trivedi based on the intrinsic mechanism of cyclic accumulation and depiction of solute in the liquid ahead of the interface, linked to repeated nucleation events in the absence of convection. The objective of this research is to characterize the layered microstructures developed during ground-based experiments in which external influences have been minimized as much as possible and to compare these results to the current the model. Also, the differences

  6. Simultaneous Observation of Melt Flow and Motion of Equiaxed Crystals During Solidification Using a Dual Phase Particle Image Velocimetry Technique. Part II: Relative Velocities

    NASA Astrophysics Data System (ADS)

    Kharicha, Abdellah; Stefan-Kharicha, Mihaela; Ludwig, Andreas; Wu, Menghuai

    2013-02-01

    A two-camera Particle Image Velocimetry (PIV) technique is applied to study the flow pattern and the equiaxed crystal motion during an equiaxed/columnar solidification process of Ammonium Chloride in a die cast cell. This technique is able to measure simultaneously the liquid and the equiaxed grain velocity pattern as already shown in Part I of this paper. The interaction between the equiaxed grains and the melt flow was explored by means of relative velocities. In single isolated configurations, the settling velocity of equiaxed crystal was found to be 41 times smaller than spheres of equivalent size. The coupling between the fluid flow and the equiaxed crystals was found to be important in areas of high crystal density. Chaotic and turbulent behaviors are found to be damped in regions of high equiaxed crystal density.

  7. Understanding the solidification and microstructure evolution during CSC-MIG welding of Fe–Cr–B-based alloy

    SciTech Connect

    Sorour, A.A. Chromik, R.R. Gauvin, R. Jung, I.-H. Brochu, M.

    2013-12-15

    The present is a study of the solidification and microstructure of Fe–28.2%Cr–3.8%B–1.5%Si–1.5%Mn (wt.%) alloy deposited onto a 1020 plain carbon steel substrate using the controlled short-circuit metal inert gas welding process. The as-solidified alloy was a metal matrix composite with a hypereutectic microstructure. Thermodynamic calculation based on the Scheil–Gulliver model showed that a primary (Cr,Fe){sub 2}B phase formed first during solidification, followed by an eutectic formation of the (Cr,Fe){sub 2}B phase and a body-centered cubic Fe-based solid solution matrix, which contained Cr, Mn and Si. Microstructure analysis confirmed the formation of these phases and showed that the shape of the (Cr,Fe){sub 2}B phase was irregular plate. As the welding heat input increased, the weld dilution increased and thus the volume fraction of the (Cr,Fe){sub 2}B plates decreased while other microstructural characteristics were similar. - Highlights: • We deposit Fe–Cr–B-based alloy onto plain carbon steel using the CSC-MIG process. • We model the solidification behavior using thermodynamic calculation. • As deposited alloy consists of (Cr,Fe){sub 2}B plates embedded in Fe-based matrix. • We study the effect of the welding heat input on the microstructure.

  8. MPS Solidification Model. Volume 2: Operating guide and software documentation for the unsteady model

    NASA Technical Reports Server (NTRS)

    Maples, A. L.

    1981-01-01

    The operation of solidification Model 2 is described and documentation of the software associated with the model is provided. Model 2 calculates the macrosegregation in a rectangular ingot of a binary alloy as a result of unsteady horizontal axisymmetric bidirectional solidification. The solidification program allows interactive modification of calculation parameters as well as selection of graphical and tabular output. In batch mode, parameter values are input in card image form and output consists of printed tables of solidification functions. The operational aspects of Model 2 that differ substantially from Model 1 are described. The global flow diagrams and data structures of Model 2 are included. The primary program documentation is the code itself.

  9. Stability of Detached Solidification

    NASA Technical Reports Server (NTRS)

    Mazuruk, K.; Volz, M. P.; Croell, A.

    2009-01-01

    Bridgman crystal growth can be conducted in the so-called "detached" solidification regime, where the growing crystal is detached from the crucible wall. A small gap between the growing crystal and the crucible wall, of the order of 100 micrometers or less, can be maintained during the process. A meniscus is formed at the bottom of the melt between the crystal and crucible wall. Under proper conditions, growth can proceed without collapsing the meniscus. The meniscus shape plays a key role in stabilizing the process. Thermal and other process parameters can also affect the geometrical steady-state stability conditions of solidification. The dynamic stability theory of the shaped crystal growth process has been developed by Tatarchenko. It consists of finding a simplified autonomous set of differential equations for the radius, height, and possibly other process parameters. The problem then reduces to analyzing a system of first order linear differential equations for stability. Here we apply a modified version of this theory for a particular case of detached solidification. Approximate analytical formulas as well as accurate numerical values for the capillary stability coefficients are presented. They display an unexpected singularity as a function of pressure differential. A novel approach to study the thermal field effects on the crystal shape stability has been proposed. In essence, it rectifies the unphysical assumption of the model that utilizes a perturbation of the crystal radius along the axis as being instantaneous. It consists of introducing time delay effects into the mathematical description and leads, in general, to stability over a broader parameter range. We believe that this novel treatment can be advantageously implemented in stability analyses of other crystal growth techniques such as Czochralski and float zone methods.

  10. Modeling of detached and unsteady eutectic solidification

    NASA Astrophysics Data System (ADS)

    Popov, Dmitri I.

    Detached solidification provides a new possibility to grow crystals with improved quality. However, it has not been reproducible. The first part of this dissertation is dedicated to discussion of the mechanisms and conditions that would help to bring detached solidification from a space laboratory to a terrestrial factory. The possibility of a steady-state gap during detached solidification was proved by solving the mass transport and Navier-Stokes equations. A high contact angle of the melt with the ampoule wall, appreciable gas atmosphere, and a low freezing rate are needed to obtain detachment. Stability analysis showed that mass transfer of volatile species from the melt into the gap and heat transfer stabilize detached configuration. In vertical solidification on earth, a convex freezing interface was shown to provide enhanced transport of volatile species towards the gap, and, therefore, supports detachment. The influence of convection on eutectic microstructure selection has been a question for many years. Both experiment and theory have shown that buoyancy-driven convection alone is not enough to explain the difference in microstructure of earth- and space-grown eutectics. The second part of this dissertation is devoted to a study of the influence of temperature oscillations on microstructure selection. Two different models were chosen. The first, a sharp-interface model, was able to give a solution for the excess compositional undercooling for different leading conditions of both lamellar and rod eutectics. The limitation of this model is that it's not able to set the conditions for catastrophic morphological changes. Application of the principle of minimum entropy production to stationary eutectic growth predicts a decrease in eutectic spacing due to freezing rate oscillations. The second, a phase-field model, was developed for the evolution of the microstructure. This phase-field model correctly describes unsteady eutectic solidification, as well as

  11. Directional solidification and characterization of near eutectic Sm2CO17/Co alloys

    NASA Technical Reports Server (NTRS)

    Pirich, Ronald G.

    1986-01-01

    The effects of directional solidification processing on the microstructural, compositional, and magnetic properties of near eutectic Co-Sm alloys (about 9 at. pct Sm) have been studied. Initial investigations have been performed at modest thermal gradients in the liquid, G(L) less than 60 C/cm and over a range of furnace (solidification) velocities, V = 0.8 45.4 cm/h. The primary dendrite spacing for near eutectic Sm2Co17/Co scaled with 1/sq rt V and varied from about 50 microns for V greater than or equal to 20 cm/h to hundreds of microns for V less than 10 cm/h, while the rod eutectic diameter and interrod spacing were an order of magnitude smaller. For both dendritic and cooperative growth, the associated permanent magnet properties were rather poor, e.g., remanence less than 4 kG and coercive force less than 1 kOe for the smallest dendrite and rod diameter dimensions encountered, although the magnetic hardness for the rod eutetic was larger than for the dendritic microstructure. Magnetization as a function of sample orientation indicated that the easy axis of magnetization was primarily along the direction of solidification for both ferromagnetic phases.

  12. Transport Phenomena During Equiaxed Solidification of Alloys

    NASA Technical Reports Server (NTRS)

    Beckermann, C.; deGroh, H. C., III

    1997-01-01

    Recent progress in modeling of transport phenomena during dendritic alloy solidification is reviewed. Starting from the basic theorems of volume averaging, a general multiphase modeling framework is outlined. This framework allows for the incorporation of a variety of microscale phenomena in the macroscopic transport equations. For the case of diffusion dominated solidification, a simplified set of model equations is examined in detail and validated through comparisons with numerous experimental data for both columnar and equiaxed dendritic growth. This provides a critical assessment of the various model assumptions. Models that include melt flow and solid phase transport are also discussed, although their validation is still at an early stage. Several numerical results are presented that illustrate some of the profound effects of convective transport on the final compositional and structural characteristics of a solidified part. Important issues that deserve continuing attention are identified.

  13. Undercooling of materials during solidification in space

    NASA Technical Reports Server (NTRS)

    Miller, R. I.

    1976-01-01

    A theoretical research program was undertaken on the under cooling and solidification of materials under variable external field conditions. A catalog of theories and models of nucleation of solid phases in the melt is provided, as is a discussion of the relation of undercooling to intermolecular potentials, the dependence of growth rate on undercooling, the influence of undercooling on liquid-solid interface stability and solid structure, the direct effects of external fields on melts, the relation of solid physical properties to structure and the role of nucleants in solidification. Results of the theoretical analysis of several experiments related to the space processing applications program are given, and recommendations for future experiments and further theoretical developments along with procedures for correlation of theory and experiment are specified.

  14. Solidification phenomena of binary organic mixtures

    NASA Technical Reports Server (NTRS)

    Chang, K.

    1982-01-01

    The coalescence rates and motion of liquid bubbles in binary organic mixtures were studied. Several factors such as temperature gradient, composition gradient, interfacial tension, and densities of the two phases play important roles in separation of phases of immiscible liquids. An attempt was made to study the effect of initial compositions on separation rates of well-dispersed organic mixtures at different temperatures and, ultimately, on the homogeneity of solidification of the immiscible binary organic liquids. These organic mixtures serve as models for metallic pseudo binary systems under study. Two specific systems were investigated: ethyl salicylate - diethyl glycol and succinonitrile - water.

  15. Cellular solidification in a monotectic system

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F.; Curreri, P. A.

    1987-01-01

    Succinonitrile-glycerol, SN-G, transparent organic monotectic alloy is studied with particular attention to cellular growth. The phase diagram is determined, near the monotectic composition, with greater accuracy than previous studies. A solidification interface stability diagram is determined for planar growth. The planar-to-cellular transition is compared to predictions from the Burton, Primm, Schlichter theory. A new technique to determine the solute segregation by Fourier transform infrared spectroscopy is developed. Proposed models that involve the cellular interface for alignment of monotectic second-phase spheres or rods are compared with observations.

  16. Solidification of Al Alloys Under Electromagnetic Pulses and Characterization of the 3D Microstructures Using Synchrotron X-ray Tomography

    NASA Astrophysics Data System (ADS)

    Manuwong, Theerapatt; Zhang, Wei; Kazinczi, Peter Lobo; Bodey, Andrew J.; Rau, Christoph; Mi, Jiawei

    2015-07-01

    A novel programmable electromagnetic pulse device was developed and used to study the solidification of Al-15 pct Cu and Al-35 pct Cu alloys. The pulsed magnetic fluxes and Lorentz forces generated inside the solidifying melts were simulated using finite element methods, and their effects on the solidification microstructures were characterized using electron microscopy and synchrotron X-ray tomography. Using a discharging voltage of 120 V, a pulsed magnetic field with the peak Lorentz force of ~1.6 N was generated inside the solidifying Al-Cu melts which were showed sufficiently enough to disrupt the growth of the primary Al dendrites and the Al2Cu intermetallic phases. The microstructures exhibit a strong correlation to the characteristics of the applied pulse, forming a periodical pattern that resonates the frequency of the applied electromagnetic field.

  17. Thermal-Microstructural Analysis of Anodic and Electrolytic Copper Solidification: Simulation and Experimental Validation

    NASA Astrophysics Data System (ADS)

    Romero, Jorge Sebastián; Celentano, Diego Javier; Cruchaga, Marcela Andrea

    2011-06-01

    This work analyzes the solidification process of anodic and electrolytic copper. The aim of this study is to perform an experimental validation of numerical results computed using a proposed thermal formulation including microstructural evolution. To this end, a set of experiments is carried out testing primary and eutectic phase formation in copper. To evaluate the formation of different microstructural phases, anodic copper (99.80 pct purity, approximately) and electrolytic copper (99.99 pct purity, approximately) are used. Primary and eutectic phases evolve in anodic copper; meanwhile, only a primary phase is obtained in electrolytic copper. The effect of heat extraction conditions is evaluated using sand, graphite, and steel molds to promote different cooling rates. The proposed microstructural model takes into account nucleation and grain growth laws based on thermal undercooling together with microstructural evolution. The primary copper evolution model is based on solute diffusion at the grain scale and on the dendrite top-growing kinetic; meanwhile, the eutectic evolution is assumed proportional to the copper initial composition and eutectic undercooling. The corresponding numerical formulation is solved in the framework of the finite-element method. Finally, the computed temperature histories and final values for the grain density and radius, including primary or dendritic phase and eutectic solid volumetric fractions, are all compared and validated with the experimental measurements.

  18. Effect of Ce melt treatment on solidification path of ZA8 alloy

    NASA Astrophysics Data System (ADS)

    Sudheer, R.; Vijeesh, V.; Prabhu, K. N.

    2016-03-01

    The solidification path of ZA8 alloy with Ce addition was characterized using Newtonian technique of thermal analysis. The solidification events were determined using cooling curve and its first derivative curve. The microstructure and chemical composition of various phases in the alloy were studied using EDS, SEM and XRD techniques. It was found that the addition of Ce did not cause formation of new phases. However, it hinders the nucleation of stable β dendrites in the alloy. The presence of Ce promotes the eutectoid phase transformation and increases the hardness of the alloy. Latent heat of solidification and heat of eutectoid transformation were found to increase on Ce addition. The upward solidification of the alloy against Cu chill was analysed. Chilling had significant influence on solidification parameters, and caused refinement of the microstructure. The addition of Ce to the melt had no effect during chill casting of the alloy.

  19. Experimental Verification of Solidification Stress Theory

    SciTech Connect

    Solbrig, C W; Morrison, M C; SImpson, M F; Bateman, K J

    2012-04-01

    A research program is being conducted to develop a crack-free ceramic waste form (CWF) to be used for long term encasement of fission products and actinides resulting from processing spent nuclear fuel. Cracking usually occurs in the cooldown phase of the glass or ceramic formations. A crack-free formation should have more resistance to leaching than one with many cracks. In the research leading up to producing a CWF, a model was developed that proposes a permanent stress develops when the melt solidifies and that this stress can cause failure as the CWF nears room temperature. This paper reports on how the formation, CWF2, confirms the existence of this stress. The solidification stress is in addition to and of opposite sign of the thermal stress. Its derivation is reported on in Ref. 1. Cracking of the CWF would occur at low temperatures if solidification stress exists but at high temperatures if it doesn’t. If solidification stress occurs, then the cooldown rate during solidification should be reduced. If not, it should be reduced when the thermal stresses are highest. Recording cracking sounds confirm the existence of this solidification stress since cracking occurred during the low temperature phase of the cooldown. As a side purpose of this paper, a cooldown rate is proposed that should eliminate cracking in the next experiment, CWF3. CWF2 is a prototype vertical ceramic waste cylinder formed over a period of 10 days by heating a mixture of 75% zeolite, 25% glass frit in an argon atmosphere furnace through melting to 925 C and then cooling through solidification to room temperature. It is approximately 1 m high, 0.5 m in diameter, weighs about 400 kg, and is formed in a stainless steel can 0.5 cm thick. This cylinder developed many cracks on cooldown. At least 15 loud cracks were recorded over a period of 4 days at the end of cooldown when the temperatures were below 400 C. The CWF2 surface and centerline temperatures at mid height were measured which

  20. Flow Effects during Directional Solidification of Monotectic Alloys

    NASA Astrophysics Data System (ADS)

    Coriell, S. R.; Murray, B. T.; McFadden, G. B.; Andrews, J. B.

    2000-11-01

    In monotectic alloy solidification, two phases, a solid phase, α, and a liquid phase, L_2, grow cooperatively from a single liquid phase L_1. For example, during the directional solidification of the aluminum-indium monotectic system, a solid-liquid two-phase structure consisting of liquid indium rods in an aluminum rich solid matrix can be grown from an aluminum-indium melt. The indium rods subsequently solidify at a lower temperature, forming a composite material. Theoretical models developed to quantitatively predict the inter-rod spacing observed in monotectic systems are largely based on diffusive solute transport. The role played by transport due to fluid flow is not well understood. Bulk flow may result from density change upon solidification or buoyancy-driven thermosolutal convection due to the thermal and solutal gradients inherent to the solidification process. We have developed numerical models to investigate the impact of an imposed flow on the solute field in the L1 phase. In addition, we propose to model the coupled flow at the L_1--L2 interface driven by surface tension variation. For monotectic growth, since phase equilibrium is maintained at the L_1--L2 interface, the temperature, compositions, pressures, and interface curvature are related by thermodynamic constraints that do not apply in a simple mechanical system.

  1. Undercooling and solidification of Al-50 at. pct Si Alloy by electromagnetic levitation

    NASA Astrophysics Data System (ADS)

    Liu, R. P.; Herlach, D. M.; Vandyoussefi, M.; Greer, A. L.

    2004-02-01

    Electromagnetic levitation is applied to achieve containerless solidification of 10-mm-diameter droplets of Al-50 at. pct Si. A maximum undercooling of 320 K is obtained. Phase morphologies on the droplet surfaces and on the deeply etched sections of the samples solidified at different undercoolings are examined by scanning electron microscopy. The primary silicon shows well-developed faceted dendrites at a small undercooling, but a fine granular form at a large undercooling. Stratified deposits of aluminum are found within the primary silicon plates, arising from solute pileup during growth. The microstructural refinement at a large undercooling has its origins in solute restriction of crystal growth and in fragmentation of the primary silicon dendrites. The form of the Al-Si eutectic is also found to be changed into an anomalous form at a large undercooling.

  2. 30 CFR 250.917 - What are the CVA's primary duties during the fabrication phase?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 2 2011-07-01 2011-07-01 false What are the CVA's primary duties during the fabrication phase? 250.917 Section 250.917 Mineral Resources BUREAU OF OCEAN ENERGY MANAGEMENT, REGULATION... duties during the fabrication phase? (a) The CVA must use good engineering judgement and practices...

  3. 30 CFR 250.918 - What are the CVA's primary duties during the installation phase?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 2 2011-07-01 2011-07-01 false What are the CVA's primary duties during the installation phase? 250.918 Section 250.918 Mineral Resources BUREAU OF OCEAN ENERGY MANAGEMENT, REGULATION... duties during the installation phase? (a) The CVA must use good engineering judgment and practice...

  4. 30 CFR 250.916 - What are the CVA's primary duties during the design phase?

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 2 2011-07-01 2011-07-01 false What are the CVA's primary duties during the design phase? 250.916 Section 250.916 Mineral Resources BUREAU OF OCEAN ENERGY MANAGEMENT, REGULATION... duties during the design phase? (a) The CVA must use good engineering judgement and practices...

  5. Transient Dentritic Solidification Experiment

    NASA Technical Reports Server (NTRS)

    2000-01-01

    The Transient Dentritic Solidification Experiment (TDSE) is being developed as a candidate for flight aboard the International Space Station. TDSE will study the growth of dentrites (treelike crystalline structures) in a transparent material (succinonitrile or SCN) that mimics the behavior of widely used iron-based metals. Basic work by three Space Shuttle flights (STS-62, STS-75, and STS-87) of the Isothermal Dendritic Growth Experiment (IDGE) is yielding new insights into virtually all industrially relevant metal and alloy forming operations. The TDSE is similar to IDGE, but will maintain a constant temperature while varying pressure on the dentrites. Shown here is a cutaway of the isothermal bath containing its growth cell at the heart of the TDSE. The principal investigator is Matthew Koss of College of the Holy Cross in Worcester, MA. Note: an Acrobat PDF version is available from http://microgravity.nasa.gov/gallery

  6. Low Melt Height Solidification of Superalloys

    NASA Astrophysics Data System (ADS)

    Montakhab, Mehdi; Bacak, Mert; Balikci, Ercan

    2016-06-01

    Effect of a reduced melt height in the directional solidification of a superalloy has been investigated by two methods: vertical Bridgman (VB) and vertical Bridgman with a submerged baffle (VBSB). The latter is a relatively new technique and provides a reduced melt height ahead of the solidifying interface. A low melt height leads to a larger primary dendrite arm spacing but a lower mushy length, melt-back transition length, and porosity. The VBSB technique yields up to 38 pct reduction in the porosity. This may improve a component's mechanical strength especially in a creep-fatigue type dynamic loading.

  7. Solidification and Microstructural Evolution of Hypereutectic Al-15Si-4Cu-Mg Alloys with High Magnesium Contents

    NASA Astrophysics Data System (ADS)

    Tebib, M.; Ajersch, F.; Samuel, A. M.; Chen, X.-G.

    2013-09-01

    The low coefficient of thermal expansion and good wear resistance of hypereutectic Al-Si-Mg alloys with high Mg contents, together with the increasing demand for lightweight materials in engine applications have generated an increasing interest in these materials in the automotive industry. In the interests of pursuing the development of new wear-resistant alloys, the current study was undertaken to investigate the effects of Mg additions ranging from 6 to 15 pct on the solidification behavior of hypereutectic Al-15Si-4Cu-Mg alloy using thermodynamic calculations, thermal analysis, and extensive microstructural examination. The Mg level strongly influenced the microstructural evolution of the primary Mg2Si phase as well as the solidification behavior. Thermodynamic predictions using ThermoCalc software reported the occurrence of six reactions, comprising the formation of primary Mg2Si; two pre-eutectic binary reactions, forming either Mg2Si + Si or Mg2Si + α-Al phases; the main ternary eutectic reaction forming Mg2Si + Si + α-Al; and two post-eutectic reactions resulting in the precipitation of the Q-Al5Mg8Cu2Si6 and θ-Al2Cu phases, respectively. Microstructures of the four alloys studied confirmed the presence of these phases, in addition to that of the π-Al8Mg3FeSi6 (π-Fe) phase. The presence of the π-Fe phase was also confirmed by thermal analysis. The morphology of the primary Mg2Si phase changed from an octahedral to a dendrite form at 12.52 pct Mg. Any further Mg addition only coarsened the dendrites. Image analysis measurements revealed a close correlation between the measured and calculated phase fractions of the primary Mg2Si and Si phases. ThermoCalc and Scheil calculations show good agreement with the experimental results obtained from microstructural and thermal analyses.

  8. TECHNOLOGY EVALUATION REPORT: SITE PROGRAM DEMONSTRATION TEST, SOLIDITECH, INC. SOLIDIFICATION/STABILIZATION PROCESS VOL II

    EPA Science Inventory

    The primary objective of the Soliditech, Inc. solidification/stabilization demonstration was to develop reliable performance and cost information. he demonstration took palce at the Imperial Oil Company/Champion Chemical Company Superfund site in Morganiville, New Jersey. ontamin...

  9. TECHNOLOGY EVALUATION REPORT: SITE PROGRAM DEMONSTRATION TEST, SOLIDITECH, INC. SOLIDIFICATION/STABILIZATION PROCESS VOL I

    EPA Science Inventory

    The primary objective of the Soliditech, Inc. solidification/stabilization demonstration was to develop reliable performance and cost information. he demonstration took palce at the Imperial Oil Company/Champion Chemical Company Superfund site in Morganiville, New Jersey. Contami...

  10. The Solidification Mode of Fe-Mn-Al-C Lightweight Steel

    NASA Astrophysics Data System (ADS)

    Lee, Chan-Young; Lee, Young-Kook

    2014-09-01

    Solidification behavior and solid-state transformation were investigated in Fe-Mn-Al-C lightweight steel. The solidification mode of the Fe-9.3Mn-5.6Al-0.2C (wt.%) lightweight steel was predicted to be the F mode (liquid → liquid + δ-ferrite → δ-ferrite → δ-ferrite + γ-austenite), according to the classification of the solidification modes of stainless steels. However, the microstructures of an ingot of the lightweight steel showed that the solidification occurred by the FA mode (liquid → liquid + δ-ferrite → liquid + δ-ferrite + γ-austenite → δ-ferrite + γ-austenite). To examine the difference between predicted and actual solidification modes, some specimens were annealed at various temperatures ranging from 1200°C to 1450°C for 10 min and then quenched. The microstructures of the annealed specimens exhibited that there were the narrow ranges of single δ-ferrite and solidification sections. This result indicates that the solidification mode of the present steel was the F mode, matching well with the predicted solidification mode. The reason for the FA mode, which was observed in the ingot, was because the liquid passed by a narrow solidification section and a single δ-ferrite region, and it directly entered the dual-phase region of δ-ferrite and γ-austenite during cooling.

  11. An enthalpy method for modeling eutectic solidification

    NASA Astrophysics Data System (ADS)

    Bhattacharya, Anirban; Kiran, Apoorva; Karagadde, Shyamprasad; Dutta, Pradip

    2014-04-01

    This paper presents a new micro-scale model for solidification of eutectic alloys. The model is based on the enthalpy method and simulates the growth of adjacent α and β phases from a melt of eutectic composition in a two-dimensional Eulerian framework. The evolution of the two phases is obtained from the solution of volume averaged energy and species transport equations which are formulated using the nodal enthalpy and concentration potential values. The three phases are tracked using the β-phase fraction and the liquid fraction values in all the computational nodes. Solutal convection flow field in the domain is obtained from the solution of volume-averaged momentum and continuity equations. The governing equations are solved using a coupled explicit-implicit scheme. The model is qualitatively validated with Jackson-Hunt theory. Results show expected eutectic growth pattern and proper species transfer and diffusion field ahead of the interface. Capabilities of the model such as lamella width selection, division of lamella into thinner lamellae and the presence of solutal convection are successfully demonstrated. The present model can potentially be incorporated into the existing framework of enthalpy based micro-scale dendritic solidification models thus leading to an efficient generalized microstructure evolution model.

  12. Stabilization/Solidification Remediation Method for Contaminated Soil: A Review

    NASA Astrophysics Data System (ADS)

    Tajudin, S. A. A.; Azmi, M. A. M.; Nabila, A. T. A.

    2016-07-01

    Stabilization/Solidification (S/S) is typically a process that involves a mixing of waste with binders to reduce the volume of contaminant leachability by means of physical and chemical characteristics to convert waste in the environment that goes to landfill or others possibly channels. Stabilization is attempts to reduce the solubility or chemical reactivity of the waste by changing the physical and chemical properties. While, solidification attempt to convert the waste into easily handled solids with low hazardous level. These two processes are often discussed together since they have a similar purpose of improvement than containment of potential pollutants in treated wastes. The primary objective of this review is to investigate the materials used as a binder in Stabilization/Solidification (S/S) method as well as the ability of these binders to remediate the contaminated soils especially by heavy metals.

  13. Novel Directional Solidification of Hypermonotectic Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Fedoseyev, A. I.; Rose, M. Franklin (Technical Monitor)

    2001-01-01

    There are many metal alloy systems that separate into two different liquids upon cooling from a higher temperature. Uniform microstructural development during solidification of these immiscible liquids on Earth is hampered by inherent density differences between the phases. Microgravity processing minimizes settling but segregation still occurs due to gravity independent wetting and coalescence phenomena. Experiments with the transparent organic, metal analogue, succinonitrile-glycerol system were conducted in conjunction with applied ultrasonic energy. The processing parameters associated with this technique have been evaluated in view of optimizing dispersion uniformity. Characterization of the experimental results in terms of an initial modeling effort will also be presented.

  14. Novel Directional Solidification of Hypermonotectic Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.; Fedoseyev, A. I.

    2000-01-01

    There are many metal alloy systems that separate into two different liquids upon cooling from a higher temperature. Uniform microstructural development during solidification of these immiscible liquids on Earth is hampered by inherent density differences between the phases. Microgravity processing minimizes settling but segregation still occurs due to gravity independent wetting and coalescence phenomena. Experiments with the transparent organic, metal analogue, succinonitrile-glycerol system were conducted in conjunction with applied ultrasonic energy. The processing parameters associated with this technique have been evaluated in view of optimizing dispersion uniformity. Characterization of the experimental results in terms of an initial modeling effort will also be presented.

  15. Liquidus Temperature and Primary Crystallization Phases in High-Zirconia High-Level Waste Borosilicate Glasses

    SciTech Connect

    Plaisted, Trevor J.; Hrma, Pavel R.; Vienna, John D.; Jiricka, Antonin

    1999-12-09

    Liquidus temperature (TL) studies of high-Zr high-level waste (HLW) borosilicate glasses have identified three primary phases: baddelyite (ZrO2), zircon (ZrSiO4), and alkali-zirconium silicates, such as parakeldyshite (Na2ZrSi2O7). Using published TL data for HLW glasses with these primary phases, we have computed partial specific TLs for major glass components. On the Na2O-SiO2-ZrO2 submixture, we have determined approximate positions of the boundaries between the baddelyite, zircon, and parakeldyshite primary phase fields. The maximum that can dissolve at 1150?C in a borosilicate HLW glass subjected to common processability and acceptability constraints appears to be 16.5 mass% ZrO2.

  16. Microwave detection of the primary ozonide of ethylene in the gas phase

    NASA Astrophysics Data System (ADS)

    Zozom, J.; Gillies, C. W.; Suenram, R. D.; Lovas, F. J.

    1987-09-01

    The primary ozonide of ethylene ? has been observed and studied in the gas phase for the first time. A specially designed low-temperature absorption cell was employed in which the primary ozonide was prepared in situ by the low-temperature reaction of ozone with ethylene. An assignment of the rotational spectrum and electric dipole moment measurements have established the oxygen envelope conformation (C s symmetry) to the lowest-energy form for this elusive chemical species.

  17. Advanced cement solidification system

    SciTech Connect

    Nakashima, T.; Kuribayashi, H.; Todo, F.

    1993-12-31

    In order to easily and economically store and transport radioactive waste generated at nuclear power stations, it is essential to reduce the waste volume to the maximum extent. It is also necessary to transform the waste into a stable form for final disposal which will maintain its chemical and physical stability over a long period of time. For this purpose, the Advanced Cement Solidification Process (AC-process) was developed. The AC-process, which utilizes portland cement, can be applied to several kinds of waste such as boric acid waste, laboratory drain waste, incineration ash and spent ion exchange resin. In this paper, the key point of the AC-process, the pretreatment concept for each waste, is described. The AC-process has been adopted for two Japanese PWR stations: the Genkai Nuclear Power Station (Kyushu Electric Power Co.) and the Ikata Nuclear Power Station (Shikoku Electric Power Co.). Construction work has almost finished and commissioning tests are under way at both power stations.

  18. Solidification in a Supercomputer: From Crystal Nuclei to Dendrite Assemblages

    NASA Astrophysics Data System (ADS)

    Shibuta, Yasushi; Ohno, Munekazu; Takaki, Tomohiro

    2015-08-01

    Thanks to the recent progress in high-performance computational environments, the range of applications of computational metallurgy is expanding rapidly. In this paper, cutting-edge simulations of solidification from atomic to microstructural levels performed on a graphics processing unit (GPU) architecture are introduced with a brief introduction to advances in computational studies on solidification. In particular, million-atom molecular dynamics simulations captured the spontaneous evolution of anisotropy in a solid nucleus in an undercooled melt and homogeneous nucleation without any inducing factor, which is followed by grain growth. At the microstructural level, the quantitative phase-field model has been gaining importance as a powerful tool for predicting solidification microstructures. In this paper, the convergence behavior of simulation results obtained with this model is discussed, in detail. Such convergence ensures the reliability of results of phase-field simulations. Using the quantitative phase-field model, the competitive growth of dendrite assemblages during the directional solidification of a binary alloy bicrystal at the millimeter scale is examined by performing two- and three-dimensional large-scale simulations by multi-GPU computation on the supercomputer, TSUBAME2.5. This cutting-edge approach using a GPU supercomputer is opening a new phase in computational metallurgy.

  19. Melting, solidification, remelting, and separation of glass and metal

    SciTech Connect

    Ebadian, M.A.; Xin, R.C.; Liu, Y.Z.

    1998-01-01

    Several high-temperature vitrification technologies have been developed for the treatment of a wide range of mixed waste types in both the low-level waste and transuranic (TRU) mixed waste categories currently in storage at DOE sites throughout the nation. The products of these processes are an oxide slag phase and a reduced metal phase. The metal phase has the potential to be recycled within the DOE Complex. Enhanced slag/metal separation methods are needed to support these processes. This research project involves an experimental investigation of the melting, solidification, remelting, and separation of glass and metal and the development of an efficient separation technology. The ultimate goal of this project is to find an efficient way to separate the slag phase from the metal phase in the molten state. This two-year project commenced in October 1995 (FY96). In the first fiscal year, the following tasks were accomplished: (1) A literature review and an assessment of the baseline glass and metal separation technologies were performed. The results indicated that the baseline technology yields a high percentage of glass in the metal phase, requiring further separation. (2) The main melting and solidification system setup was established. A number of melting and solidification tests were conducted. (3) Temperature distribution, solidification patterns, and flow field in the molten metal pool were simulated numerically for the solidification processes of molten aluminum and iron steel. (4) Initial designs of the laboratory-scale DCS and CS technologies were also completed. The principal demonstration separation units were constructed. (5) An application for a patent for an innovative liquid-liquid separation technology was submitted and is pending.

  20. A mixture of massive and feathery microstructures of Ti48Al2Cr2Nb alloy by high undercooled solidification

    SciTech Connect

    Liu, Yi; Hu, Rui Kou, Hongchao; Zhang, Tiebang; Wang, Jun; Li, Jinshan

    2015-02-15

    A mixture of massive and feathery microstructures was observed in Ti48Al2Cr2Nb alloy subjected to the undercooled solidification rather than the heat treatments in most cases. Double recalescence events and primary β solidification confirmed that massive γ phase did not directly nucleate from the undercooled melt but formed during the solid-state transformations. It is believed that small white areas (aluminium-poor) along lamellar grain boundaries may be closely related to the formation of massive γ phase and feathery γ phase. High dislocation density and stacking faults were detected in massive γ phase by transmission electron microscopy. The high energy of defects and undercooling in the solid state phase transformation can provide sufficiently high driving force for the nucleation of massive γ phase. - Graphical abstract: Display Omitted - Highlights: • A mixture of massive and feathery microstructures was observed. • Massive γ formed during the solid-state transformations. • Defects and undercooling provide driving force for the nucleation of massive γ.

  1. Speciation of As(III) and As(V) in water samples by graphite furnace atomic absorption spectrometry after solid phase extraction combined with dispersive liquid-liquid microextraction based on the solidification of floating organic drop.

    PubMed

    Shamsipur, Mojtaba; Fattahi, Nazir; Assadi, Yaghoub; Sadeghi, Marzieh; Sharafi, Kiomars

    2014-12-01

    A solid phase extraction (SPE) coupled with dispersive liquid-liquid microextraction based on the solidification of floating organic drop (DLLME-SFO) method, using diethyldithiphosphate (DDTP) as a proper chelating agent, has been developed as an ultra preconcentration technique for the determination of inorganic arsenic in water samples prior to graphite furnace atomic absorption spectrometry (GFAAS). Variables affecting the performance of both steps were thoroughly investigated. Under optimized conditions, 100mL of As(ΙΙΙ) solution was first concentrated using a solid phase sorbent. The extract was collected in 2.0 mL of acetone and 60.0 µL of 1-undecanol was added into the collecting solvent. The mixture was then injected rapidly into 5.0 mL of pure water for further DLLME-SFO. Total inorganic As(III, V) was extracted similarly after reduction of As(V) to As(III) with potassium iodide and sodium thiosulfate and As(V) concentration was calculated by difference. A mixture of Pd(NO3)2 and Mg(NO3)2 was used as a chemical modifier in GFAAS. The analytical characteristics of the method were determined. The calibration graph was linear in the rage of 10-100 ng L(-1) with detection limit of 2.5 ng L(-1). Repeatability (intra-day) and reproducibility (inter-day) of method based on seven replicate measurements of 80 ng L(-1) of As(ΙΙΙ) were 6.8% and 7.5%, respectively. The method was successfully applied to speciation of As(III), As(V) and determination of the total amount of As in water samples and in a certified reference material (NIST RSM 1643e). PMID:25159375

  2. Numerical simulation of freckle formation in directional solidification of binary alloys

    NASA Technical Reports Server (NTRS)

    Felicelli, Sergio D.; Heinrich, Juan C.; Poirier, David R.

    1992-01-01

    A mathematical model of solidification is presented which simulates the formation of segregation models known as 'freckles' during directional solidification of binary alloys. The growth of the two-phase or dendritic zone is calculated by solving the coupled equations of momentum, energy, and solute transport, as well as maintaining the thermodynamic constraints dictated by the phase diagram of the alloy. Calculations for lead-tin alloys show that the thermosolutal convection in the dendritic zone during solidification can produce heavily localized inhomogeneities in the composition of the final alloy.

  3. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.% Cu alloy

    SciTech Connect

    Osborne, M.G.

    1998-02-23

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100--1,000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7 wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings.

  4. Atomistic to continuum modeling of solidification microstructures

    SciTech Connect

    Karma, Alain; Tourret, Damien

    2015-09-26

    We summarize recent advances in modeling of solidification microstructures using computational methods that bridge atomistic to continuum scales. We first discuss progress in atomistic modeling of equilibrium and non-equilibrium solid–liquid interface properties influencing microstructure formation, as well as interface coalescence phenomena influencing the late stages of solidification. The latter is relevant in the context of hot tearing reviewed in the article by M. Rappaz in this issue. We then discuss progress to model microstructures on a continuum scale using phase-field methods. We focus on selected examples in which modeling of 3D cellular and dendritic microstructures has been directly linked to experimental observations. Finally, we discuss a recently introduced coarse-grained dendritic needle network approach to simulate the formation of well-developed dendritic microstructures. The approach reliably bridges the well-separated scales traditionally simulated by phase-field and grain structure models, hence opening new avenues for quantitative modeling of complex intra- and inter-grain dynamical interactions on a grain scale.

  5. Atomistic to continuum modeling of solidification microstructures

    DOE PAGESBeta

    Karma, Alain; Tourret, Damien

    2015-09-26

    We summarize recent advances in modeling of solidification microstructures using computational methods that bridge atomistic to continuum scales. We first discuss progress in atomistic modeling of equilibrium and non-equilibrium solid–liquid interface properties influencing microstructure formation, as well as interface coalescence phenomena influencing the late stages of solidification. The latter is relevant in the context of hot tearing reviewed in the article by M. Rappaz in this issue. We then discuss progress to model microstructures on a continuum scale using phase-field methods. We focus on selected examples in which modeling of 3D cellular and dendritic microstructures has been directly linked tomore » experimental observations. Finally, we discuss a recently introduced coarse-grained dendritic needle network approach to simulate the formation of well-developed dendritic microstructures. The approach reliably bridges the well-separated scales traditionally simulated by phase-field and grain structure models, hence opening new avenues for quantitative modeling of complex intra- and inter-grain dynamical interactions on a grain scale.« less

  6. LIQUIDUS TEMPERATURE OF HIGH-LEVEL WASTE BOROSILICATE GLASSES WITH SPINEL PRIMARY PHASE

    EPA Science Inventory

    Liquidus temperatures (TL) were measured for high-level waste (HLW) borosilicate glasses covering a Savannah River composition region. The primary crystallization phase for most glasses was spinel, a solid solution of trevorite (NiFe2O4) with other oxides (FeO, MnO, and Cr2O3). T...

  7. LIQUIDUS TEMPERATURE AND PRIMARY CRYSTALLIZATION PHASES IN HIGH-ZIRCONIA HIGH-LEVEL WASTE BOROSILICATE GLASSES

    EPA Science Inventory

    Liquidus temperature (TL) studies of high-Zr high-level waste (HLW) borosilicate glasseshave identified three primary phases: baddelyite (ZrO2), zircon (ZrSiO4), and alkali-zirconiumsilicates, such as parakeldyshite (Na2ZrSi2O7). Using published TL data for HLW glasses withthe...

  8. 30 CFR 250.916 - What are the CVA's primary duties during the design phase?

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 2 2013-07-01 2013-07-01 false What are the CVA's primary duties during the design phase? 250.916 Section 250.916 Mineral Resources BUREAU OF SAFETY AND ENVIRONMENTAL ENFORCEMENT, DEPARTMENT OF THE INTERIOR OFFSHORE OIL AND GAS AND SULPHUR OPERATIONS IN THE OUTER CONTINENTAL SHELF Platforms and Structures Platform...

  9. Teachers' Beliefs on Foreign Language Teaching Practices in Early Phases of Primary Education: A Case Study

    ERIC Educational Resources Information Center

    Caner, Mustafa; Subasi, Gonca; Kara, Selma

    2010-01-01

    The purpose of the study was to examine whether teacher beliefs would play a role in their actual practices while teaching target language in early phases of primary education, principally, in kindergarten and first grades in a state school. As it is a very broad research area, the researchers exclusively analyzed teaching practices and teaching…

  10. Containerless processing and rapid solidification of Nb-Si alloys of hypereutectic composition

    NASA Technical Reports Server (NTRS)

    Hofmeister, W. H.; Bayuzick, R. J.; Robinson, M. B.; Bertero, G. A.

    1991-01-01

    A combination of bulk undercooling in an electromagnetic levitation apparatus and splat quenching between two copper plates is used to process Nb-Si alloys in order to maximize rapid solidification conditions and minimize the effects of recalescence, with emphasis on the solidification of characteristics of alloys in the 21 to 27 at. pct Si range of composition. SEM and TEM as well as X-ray diffraction are used to characterize the microstructures of the processed samples. In the range of compositions studied, the splat-quenched drops always formed the tetragonal Nb3Si phase directly from the liquid. Drops solidified in the coil were characterized by the presence of the primary intermetallic Nb5Si3 and the absence of both peritectic Nb3Si and the equilibrium eutectic. In these cases, a metastable alpha-Nb + beta-Nb5Si3 eutectic formed. The results are discussed in terms of possible metastable configurations of the Nb-Si phase diagram as well as concepts of nucleation and growth kinetics applied to the Nb3Si and Nb5Si3 intermetallics.

  11. The solidification microstructure of Al-Cu-Si alloys metal matrix composites

    SciTech Connect

    Garbellini, O.; Palacio, H.; Biloni, H.

    1998-12-31

    The relationship between solidification microstructure and fluidity in MMC was studied. The composites were fabricated by infiltration of liquid metal into a alumina SAFFIL fibers preform under a gas pressure, using alloys of the AlCuSi system as matrices. The fluidity was measured in terms of classic foundry practice (i.e., the distance of flow liquid metal into the preform, while solidifying). The characterization of solidification microstructure in the cast composite was analyzed and correlated with the results of fluidity. The attention was particularly focused on such effects as the presence or absence of selective nucleation, the refinement of certain solidifying phases in the presence of fibers and their influence on microstructure formation and segregation of certain elements present in the liquid at the fiber matrix interface. By comparing reinforced and non reinforced zones, it was shown that the presence of fibers resulted in a refinement of the dendritic arm spacing of the {alpha}Al phase, with nucleation of Si on the fibers and without nucleation of primary Al dendrites. The results were discussed and compared with the microstructures and fluidity test of the unreinforced Al-Cu-Si alloys.

  12. Rapid solidification of metallic particulates

    NASA Technical Reports Server (NTRS)

    Grant, N. J.

    1982-01-01

    In order to maximize the heat transfer coefficient the most important variable in rapid solidification is the powder particle size. The finer the particle size, the higher the solidification rate. Efforts to decrease the particle size diameter offer the greatest payoff in attained quench rate. The velocity of the liquid droplet in the atmosphere is the second most important variable. Unfortunately the choices of gas atmospheres are sharply limited both because of conductivity and cost. Nitrogen and argon stand out as the preferred gases, nitrogen where reactions are unimportant and argon where reaction with nitrogen may be important. In gas atomization, helium offers up to an order of magnitude increase in solidification rate over argon and nitrogen. By contrast, atomization in vacuum drops the quench rate several orders of magnitude.

  13. Curvature effects in rapid alloy solidification

    NASA Astrophysics Data System (ADS)

    Conti, Massimo

    2001-04-01

    The growth of a cylindrical or spherical crystal into its undercooled melt is a process whose description is complicated by the lack of a stationary regime. A simple approach to the problem, justified for low growth rates and widely used in the past for both pure substances and alloy solidification, is based on a quasistatic approximation which assumes an instantaneous adaptation of the diffusional field to the interface configuration. For alloy solidification, assuming isothermal conditions and local interface equilibrium, this simplified model predicts a diffusion controlled growth, with the radius of the crystal increasing asymptotically as ~t1/2. However, as pointed out by recent investigations, thermal diffusion and nonequilibrium effects enter as essential ingredients in rapid alloy solidification. In the present paper we use the phase-field model to simulate the cylindrical and spherical growth of a solid germ into a supersaturated alloy melt. The problem is treated in its full time-dependent characteristics, accounting for nonequilibrium effects as well as for the rejection of both heat and solute away from the advancing front. We observe a complex behavior and a rich variety of dynamic regimes: in different regions of parameter space the growth rate is limited by diffusion (either thermal or chemical) or is kinetic controlled. Traversing the boundaries which limit these regions, the process undergoes sharp transitions which leave a trace in the solidified alloy. For realistic values of the Lewis number, thermal effects drive the process into a a diffusive regime, in which the rate limiting mechanism is the rejection of solute.

  14. Dispersive liquid-phase microextraction with solidification of floating organic droplet coupled with high-performance liquid chromatography for the determination of Sudan dyes in foodstuffs and water samples.

    PubMed

    Chen, Bo; Huang, Yuming

    2014-06-25

    Dispersive liquid-phase microextraction with solidification of floating organic drop (SFO-DLPME) is one of the most interesting sample preparation techniques developed in recent years. In this paper, a new, rapid, and efficient SFO-DLPME coupled with high-performance liquid chromatography (HPLC) was established for the extraction and sensitive detection of banned Sudan dyes, namely, Sudan I, Sudan II, Sudan III, and Sudan IV, in foodstuff and water samples. Various factors, such as the type and volume of extractants and dispersants, pH and volume of sample solution, extraction time and temperature, ion strength, and humic acid concentration, were investigated and optimized to achieve optimal extraction of Sudan dyes in one single step. After optimization of extraction conditions using 1-dodecanol as an extractant and ethanol as a dispersant, the developed procedure was applied for extraction of the target Sudan dyes from 2 g of food samples and 10 mL of the spiked water samples. Under the optimized conditions, all Sudan dyes could be easily extracted by the proposed SFO-DLPME method. Limits of detection of the four Sudan dyes obtained were 0.10-0.20 ng g(-1) and 0.03 μg L(-1) when 2 g of foodstuff samples and 10 mL of water samples were adopted, respectively. The inter- and intraday reproducibilities were below 4.8% for analysis of Sudan dyes in foodstuffs. The method was satisfactorily used for the detection of Sudan dyes, and the recoveries of the target for the spiked foodstuff and water samples ranged from 92.6 to 106.6% and from 91.1 to 108.6%, respectively. These results indicated that the proposed method is simple, rapid, sensitive, and suitable for the pre-concentration and detection of the target dyes in foodstuff samples. PMID:24894629

  15. Quantifying hydrate solidification front advancing using method of characteristics

    NASA Astrophysics Data System (ADS)

    You, Kehua; DiCarlo, David; Flemings, Peter B.

    2015-10-01

    We develop a one-dimensional analytical solution based on the method of characteristics to explore hydrate formation from gas injection into brine-saturated sediments within the hydrate stability zone. Our solution includes fully coupled multiphase and multicomponent flow and the associated advective transport in a homogeneous system. Our solution shows that hydrate saturation is controlled by the initial thermodynamic state of the system and changed by the gas fractional flow. Hydrate saturation in gas-rich systems can be estimated by 1-cl0/cle when Darcy flow dominates, where cl0 is the initial mass fraction of salt in brine, and cle is the mass fraction of salt in brine at three-phase (gas, liquid, and hydrate) equilibrium. Hydrate saturation is constant, gas saturation and gas flux decrease, and liquid saturation and liquid flux increase with the distance from the gas inlet to the hydrate solidification front. The total gas and liquid flux is constant from the gas inlet to the hydrate solidification front and decreases abruptly at the hydrate solidification front due to gas inclusion into the hydrate phase. The advancing velocity of the hydrate solidification front decreases with hydrate saturation at a fixed gas inflow rate. This analytical solution illuminates how hydrate is formed by gas injection (methane, CO2, ethane, propane) at both the laboratory and field scales.

  16. Directional Solidification Of Monotectic Alloys

    NASA Technical Reports Server (NTRS)

    Dhindaw, B. K.; Stefanescu, D. M.; Singh, A. K.; Curreri, P. A.

    1990-01-01

    Conditions promoting formation of aligned fibers sought. Report describes experiments in directional solidification of Cu/Pb and Bi/Ga monotectic alloys. Study motivated by need to understand physical mechanism governing formation of rodlike or fiberlike aligned structures in solidifying alloy and to determine process conditions favoring such structures.

  17. Uncertainty Quantification in Solidification Modelling

    NASA Astrophysics Data System (ADS)

    Fezi, K.; Krane, M. J. M.

    2015-06-01

    Numerical models have been used to simulate solidification processes, to gain insight into physical phenomena that cannot be observed experimentally. Often validation of such models has been done through comparison to a few or single experiments, in which agreement is dependent on both model and experimental uncertainty. As a first step to quantifying the uncertainty in the models, sensitivity and uncertainty analysis were performed on a simple steady state 1D solidification model of continuous casting of weld filler rod. This model includes conduction, advection, and release of latent heat was developed for use in uncertainty quantification in the calculation of the position of the liquidus and solidus and the solidification time. Using this model, a Smolyak sparse grid algorithm constructed a response surface that fit model outputs based on the range of uncertainty in the inputs to the model. The response surface was then used to determine the probability density functions (PDF's) of the model outputs and sensitivities of the inputs. This process was done for a linear fraction solid and temperature relationship, for which there is an analytical solution, and a Scheil relationship. Similar analysis was also performed on a transient 2D model of solidification in a rectangular domain.

  18. Modelling the solidification of hypermonotectic alloys

    NASA Astrophysics Data System (ADS)

    Wu, Menghuai; Ludwig, Andreas; Ratke, Lorenz

    2003-09-01

    A two-phase model is developed to simulate the decomposition and spatial phase separation (microstructure evolution) during solidification of hypermonotectic alloys. The minority liquid phase, decomposing in morphology of droplets from the parent melt, is treated as the second phase, L2, while the parent melt, including the solidified monotectic matrix, is the first phase, L1. The conservation equations of mass, momentum, solute and enthalpy for both phases, and an additional transport equation for the droplets are solved. Nucleation of the droplets, diffusion-controlled growth (coarsening) and dissolution of the droplets, interphase interactions such as Marangoni (thermocapillary) force, Stokes force, solute partitioning and heat release of decomposition are modelled by the corresponding source and exchange terms in the conservation equations. The monotectic reaction is modelled by adding the latent heat on the L1 phase and applying a suitable large viscosity to the solidified monotectic matrix. The simulation results of a two-dimensional square casting with hypermonotectic composition (Al-10 wt.% Bi) under normal terrestrial and weightless conditions are presented and discussed.

  19. Flight Planning for the International Space Station-Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Matson, D. M.; Loser, W.; Hyers, R. W.; Rogers, J. R.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    The paper is an overview of the status and science for the LODESTARS (Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification) research project. The program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures.

  20. Characterization of Rapidly Solidified Al-27 Si Hypereutectic Alloy: Effect of Solidification Condition

    NASA Astrophysics Data System (ADS)

    Cai, Zhiyong; Wang, Richu; Zhang, Chun; Peng, Chaoqun; Xie, Lichuan; Wang, Linqian

    2015-03-01

    Rapidly solidified Al-27wt.%Si hypereutectic alloy was fabricated by gas atomization, and its characterization as a function of particle size was investigated. A relationship between the particle size and solidification condition was established to understand the microstructural characteristics. While the irregular primary Si phase transformed to quasi-spherical shape, and its size decreased gradually with the particle size, the primary Si morphology similar to that in ingot metallurgy sample was found from the deep-etched images. In the fine powder, the eutectic Si phase formed a network structure densely distributed in the matrix, while a tangled dendritic formed at the surface. From the distribution of the Si phase, it is suggested that the microstructure inhomogeneity increased as the particle size decreases. The structural distortion of the Al matrix was observed from x-ray diffraction patterns and differential scanning calorimetry curves. From the calculated results, an undercooling of 33 K (or interface velocity of 8 mm/s) was sufficient to suppress the primary Si to less than 2 μm in the present composition. The microhardness increased significantly while the particle size decreases. The microstructure and properties of the bulk material consolidated by hot pressing of the powders obtained were also conducted.

  1. Three-dimensional solidification and melting using magnetic field control

    NASA Technical Reports Server (NTRS)

    Dulikravich, George S.; Ahuja, Vineet

    1993-01-01

    A new two-fluid mathematical model for fully three dimensional steady solidification under the influence of an arbitrary acceleration vector and with or without an arbitrary externally applied steady magnetic field have been formulated and integrated numerically. The model includes Joule heating and allows for separate temperature dependent physical properties within the melt and the solid. Latent heat of phase change during melting/solidification was incorporated using an enthalpy method. Mushy region was automatically captured by varying viscosity orders of magnitude between liquidus and solidus temperature. Computational results were obtained for silicon melt solidification in a parallelepiped container cooled from above and from a side. The results confirm that the magnetic field has a profound influence on the solidifying melt flow field thus changing convective heat transfer through the boundaries and the amount and shape of the solid accrued. This suggests that development of a quick-response algorithm for active control of three dimensional solidification is feasible since it would require low strength magnetic fields.

  2. Multi-crystalline silicon solidification under controlled forced convection

    NASA Astrophysics Data System (ADS)

    Cablea, M.; Zaidat, K.; Gagnoud, A.; Nouri, A.; Chichignoud, G.; Delannoy, Y.

    2015-05-01

    Multi-crystalline silicon wafers have a lower production cost compared to mono-crystalline wafers. This comes at the price of reduced quality in terms of electrical properties and as a result the solar cells made from such materials have a reduced efficiency. The presence of different impurities in the bulk material plays an important role during the solidification process. The impurities are related to different defects (dislocations, grain boundaries) encountered in multi-crystalline wafers. Applying an alternative magnetic field during the solidification process has various benefits. Impurities concentration in the final ingot could be reduced, especially metallic species, due to a convective term added in the liquid that reduces the concentration of impurities in the solute boundary layer. Another aspect is the solidification interface shape that is influenced by the electromagnetic stirring. A vertical Bridgman type furnace was used in order to study the solidification process of Si under the influence of a travelling magnetic field able to induce a convective flow in the liquid. The furnace was equipped with a Bitter type three-phase electromagnet that provides the required magnetic field. A numerical model of the furnace was developed in ANSYS Fluent commercial software. This paper presents experimental and numerical results of this approach, where interface markings were performed.

  3. Choosing a cost functional and a difference scheme in the optimal control of metal solidification

    NASA Astrophysics Data System (ADS)

    Albu, A. V.; Zubov, V. I.

    2011-01-01

    The optimal control of solidification in metal casting is considered. The underlying mathematical model is based on a three-dimensional two-phase initial-boundary value problem of the Stefan type. The study is focused on choosing a cost functional in the optimal control of solidification and choosing a difference scheme for solving the direct problem. The results of the study are described and analyzed.

  4. An analytical model for solute redistribution during solidification of planar, columnar, or equiaxed morphology

    SciTech Connect

    Nastac, L.; Stefanescu, D.M. . Dept. of Metallurgical and Materials Engineering)

    1993-09-01

    Existing models for solute redistribution (microsegregation) during solidification were reviewed. There are no analytical models that take into account limited diffusion in both the liquid and the solid phases. A new analytical mathematical model for solute redistribution was developed. Diffusion in liquid and in solid was considered. This model does not require a prescribed movement of the interface. It can be used for one-dimensional (1-D) (plate), two-dimensional (cylinder), or three-dimensional (3-D) (sphere) calculations. Thus, it is possible to calculate microsegregation at the level of primary or secondary arm spacing for columnar dendrites or for equiaxed dendrites. The solution was compared with calculations based on existing models, as well as with some available experimental data for the segregation of base elements in as cast Al-4.9 wt pct Cu, INCONEL 718, 625, and plain carbon (0.13 wt pct C) steel.

  5. An analytical model for solute redistribution during solidification of planar, columnar, or equiaxed morphology

    NASA Astrophysics Data System (ADS)

    Nastac, L.; Stefanescu, D. M.

    1993-09-01

    Existing models for solute redistribution (microsegregation) during solidification were reviewed. There are no analytical models that take into account limited diffusion in both the liquid and the solid phases. A new analytical mathematical model for solute redistribution was developed. Diffusion in liquid and in solid was considered. This model does not require a prescribed movement of the interface. It can be used for one-dimensional (1-D) (plate), two-dimensional (cylinder), or three-dimensional (3-D) (sphere) calculations. Thus, it is possible to calculate microsegregation at the level of primary or secondary arm spacing for columnar dendrites or for equiaxed dendrites. The solution was compared with calculations based on existing models, as well as with some available experimental data for the segregation of base elements in as cast Al-4. 9 wt pct Cu, INCONEL 718, 625, and plain carbon (0. 13 wt pct C) steel.

  6. Structures Self-Assembled Through Directional Solidification

    NASA Technical Reports Server (NTRS)

    Dynys, Frederick W.; Sayir, Ali

    2005-01-01

    Nanotechnology has created a demand for new fabrication methods with an emphasis on simple, low-cost techniques. Directional solidification of eutectics (DSE) is an unconventional approach in comparison to low-temperature biomimetic approaches. A technical challenge for DSE is producing microstructural architectures on the nanometer scale. In both processes, the driving force is the minimization of Gibb's free energy. Selfassembly by biomimetic approaches depends on weak interaction forces between organic molecules to define the architectural structure. The architectural structure for solidification depends on strong chemical bonding between atoms. Constituents partition into atomic-level arrangements at the liquid-solid interface to form polyphase structures, and this atomic-level arrangement at the liquid-solid interface is controlled by atomic diffusion and total undercooling due to composition (diffusion), kinetics, and curvature of the boundary phases. Judicious selection of the materials system and control of the total undercooling are the keys to producing structures on the nanometer scale. The silicon-titanium silicide (Si-TiSi2) eutectic forms a rod structure under isothermal cooling conditions. At the NASA Glenn Research Center, directional solidification was employed along with a thermal gradient to promote uniform rods oriented with the thermal gradient. The preceding photomicrograph shows the typical transverse microstructure of a solidified Si-TiSi2 eutectic composition. The dark and light gray regions are Si and TiSi2, respectively. Preferred rod orientation along the thermal gradient was poor. The ordered TiSi2 rods have a narrow distribution in diameter of 2 to 3 m, as shown. The rod diameter showed a weak dependence on process conditions. Anisotropic etch behavior between different phases provides the opportunity to fabricate structures with high aspect ratios. The photomicrographs show the resulting microstructure after a wet chemical etch and a

  7. Experimental Study on the Anisotropic Stress-Strain Behavior of Polycrystalline Ni-Mn-Ga in Directional Solidification

    NASA Astrophysics Data System (ADS)

    Teng, Yao; Shi, Tao; Zhu, Yuping; Li, Zongbin; Deng, Tao; Bai, Guonan

    2016-03-01

    A polycrystalline Ni-Mn-Ga ferromagnetic shape memory alloy produced by directional solidification is the subject of this research paper. The compressive stress-strain curves of the material for different cutting angles to the solidification direction are tested. The martensite Young's modulus, macroscopic reorientation strain, and phase transition critical stress are analyzed experimentally. The results show that mechanical behaviors in the loading-unloading cycle of the material present nonlinear and anisotropic characteristics, which are all closely related to the material's orientation to the solidification direction. The martensite Young's modulus, macroscopic reorientation strain, and phase transition critical stress achieve maximum values in the solidification direction. A 50° orientation to the solidification direction is the cut-off direction of the mechanical properties, where the martensite Young's modulus and reorientation start critical stress reach minimum values. The present study is expected to provide sound guidance for practical applications.

  8. Segregation effects during solidification in weightless melts

    NASA Technical Reports Server (NTRS)

    Li, C.

    1973-01-01

    Two types of melt segregation effects were studied: (1) evaporative segregation, or segregation due to surface evaporation; and (2) freezing segregation, or segregation due to liquid-solid phase transformation. These segregation effects are closely related. In fact, evaporative segregation always precedes freezing segregation to some degree and must often be studied prior to performing meaningful solidification experiments. This is particularly true since evaporation may cause the melt composition, at least at the critical surface regions or layers to be affected manyfold within seconds so that the surface region or layer melting point and other thermophysical properties, nucleation characteristics, base for undercooling, and critical velocity to avoid constitutional supercooling, may be completely unexpected. An important objective was, therefore, to develop the necessary normal evaporation equations for predicting the compositional changes within specified times at temperature and to correlate these equations with actual experimental data collected from the literature.

  9. Microstructural Evolution and Compressive Properties of Two-Phase Nb-Fe Alloys Containing the C14 Laves Phase NbFe2 Intermetallic Compound

    NASA Astrophysics Data System (ADS)

    Li, K. W.; Wang, X. B.; Wang, W. X.; Li, S. M.; Gong, D. Q.; Fu, H. Z.

    2016-02-01

    Microstructural evolution and compressive properties of two-phase Nb-Fe binary alloys based on the C14 Laves phase NbFe2 were characterized at both the hypo- and hypereutectic compositions. The experimental results indicated that the microstructures of the two alloys consisted of fully eutectics containing Fe and NbFe2 phases at the bottom of the ingots corresponding to the largest solidification rates. With the decrease of solidification rate, the microstructures developed into primary Fe (NbFe2) dendrites plus eutectics in the middle and top parts of the ingots. The microstructural evolutions along the axis of the ingots were analyzed by considering the competitive growth between the primary phase and eutectic as well as using microstructure selection models based on the maximum interface temperature criterion. Furthermore, the compressive properties of the two alloys were measured and the enhancements were explained in terms of the second Fe phase and halo toughening mechanisms.

  10. Cellular monotectic model solidification

    NASA Technical Reports Server (NTRS)

    Kaukler, William F.

    1987-01-01

    Succinonitrile (sn) was purified to a superior level using a fractional recrystallization method. The melting point of the best twice recrystallized sn was not raised by following with double distillation. This was tested using differential scanning calorimetry. The peak shape on melting also proved that double distillation after double recrystallization did not improve the quality. Stability and phase diagrams for succinonitrile and glycerol are presented.

  11. A level set simulation of dendritic solidification of multi-component alloys

    NASA Astrophysics Data System (ADS)

    Tan, Lijian; Zabaras, Nicholas

    2007-01-01

    A level set method combining features of front tracking methods and fixed domain methods is presented to model microstructure evolution in the solidification of multi-component alloys. Phase boundaries are tracked by solving the multi-phase level set equations. Diffused interfaces are constructed from these tracked phase boundaries using the level set functions. Based on the assumed diffused interfaces, volume-averaging techniques are applied for energy, species and momentum transport. Microstructure evolution in multi-component alloy systems is predicted using realistic material parameters. The methodology avoids the difficulty of parameter identification needed in other diffused interface models, and allows easy application to various practical alloy systems. Techniques including fast marching, narrow band computing and adaptive meshing are utilized to speed up computations. Several numerical examples are considered to validate the method and examine its potential for modeling solidification of practical alloy systems. These examples include two- and three-dimensional solidification of a binary alloy in an undercooled melt, a study of planar/cellular/dendritic transition in the solidification of a Ni-Cu alloy, and eutectic and peritectic solidification of an Fe-C system. Adaptive mesh refinement in the rapidly varying interface region makes the method practical for coupling the microstructure evolution at the meso-scale with buoyancy driven flow in the macro-scale, which is shown in the solidification of a Ni-Al-Ta ternary alloy.

  12. Evaluation of Formation and Evolution of Microporosity in Anodic Copper Solidification Processes: Simulation and Experimental Validation

    NASA Astrophysics Data System (ADS)

    Romero, Jorge Sebastian; Cruchaga, Marcela Andrea; Celentano, Diego Javier

    2013-06-01

    The current study analyzes the formation and evolution of microporosity during the solidification of anodic cooper. The aim of this study is to develop a thermofluid-formulation including microstructural evolution and to perform experiments to validate some measured variables with the respective numerical predictions. To this end, a set of experiments is carried out in copper testing primary and eutectic phase formation together with porosity evolution. To evaluate the formation of different microstructural phases and porosity, anodic copper (99.80 pct purity, approximately) is poured into different types of molds. The effect of heat extraction on the thermofluid-microstructural response is evaluated using graphite and steel molds to promote different cooling rates. The microporosity depends on the microstructural formation; hence the microstructure needs to be firstly described. The proposed microstructural model takes into account nucleation and grain growth laws based on thermal undercooling together with microstructural evolution. The primary phase evolution model is based on both solute diffusion at the grain scale and the dendrite tip growth kinetics, while the eutectic evolution is assumed proportional to the copper initial composition and eutectic undercooling. The microporosity model accounts for the partial pressures of gases and the solute distribution in the liquid and solid phases. The corresponding numerical formulation is solved in the framework of the finite element method. Finally, the computed temperature, solid, and liquid volumetric fractions, and pressure histories together with the final values for the radius, density, and pore volumetric fraction, are all compared and validated with the experimental measurements.

  13. Property measurements and solidification studies by electrostatic levitation.

    PubMed

    Paradis, Paul-François; Yu, Jianding; Ishikawa, Takehiko; Yoda, Shinichi

    2004-11-01

    The National Space Development Agency of Japan has recently developed several electrostatic levitation furnaces and implemented new techniques and procedures for property measurement, solidification studies, and atomic structure research. In addition to the contamination-free environment for undercooled and liquid metals and semiconductors, the newly developed facilities possess the unique capabilities of handling ceramics and high vapor pressure materials, reducing processing time, and imaging high luminosity samples. These are exemplified in this paper with the successful processing of BaTiO(3). This allowed measurement of the density of high temperature solid, liquid, and undercooled phases. Furthermore, the material resulting from containerless solidification consisted of micrometer-size particles and a glass-like phase exhibiting a giant dielectric constant exceeding 100,000. PMID:15644375

  14. Solidification of underwater wet welds

    SciTech Connect

    Pope, A.M.; Medeiros, R.C. de; Liu, S.

    1995-12-31

    It is well known that the shape of a weld pool can influence the microstructure and segregation pattern of the final solidified weld metal. Mechanical properties and susceptibility to defects are consequently affected by the solidification mode of the weld. In this work the solidification behavior of weld beads deposited in air and underwater wet welding using rutile electrodes were compared. The welds were deposited by gravity feed, on low carbon, manganese steel plates using similar welding conditions. Macroscopic observation of the weld craters showed that welds deposited in air presented an elliptical weld pool. The underwater wet welds, on the other hand, solidified with a tear drop shape. Although the welds differed in shape, their lengths were approximately the same. Microscopic examinations carried out on transverse, normal and longitudinal sections revealed a coarser columnar grain structure in the underwater welds. These results suggest that the tear-drop shaped pool induced solidification in a preferred orientation with segregation more likely in welds deposited under wet conditions. This change in weld pool geometry can be explained by the surface heat loss conditions that occur in a wet weld: slower when covered by the steam bubble and faster in the region in contact with water behind the pool.

  15. Two-phase performance of scale models of a primary coolant pump. Final report

    SciTech Connect

    Kamath, P.S.; Swift, W.L.

    1982-09-01

    Scale models of PWR primary coolant pumps were tested in steady and transient two-phase flows in order to generate a data base to aid in the development and assessment of pump performance models for use in computer codes for the analysis of postulated Loss-of-Coolant Accidents (LOCA). This report summarizes and unifies the single and two-phase air/water and steam/water performance data on the relatively high specific speed pumps (4200 rpm (US gpm) /sup 1/2//ft /sup 3/4/) tested in these programs. These data are compared with those acquired from tests on the lower specific speed Semiscale pump (926 rpm (US gpm)/sup 1/2//ft/sup 3/4/) to better understand the mechanism of performance degradation with increasing void fraction. The study revealed that scaling down the size of the pump while maintaining the same design specific speed produces very similar performance characteristics both in single and two-phase flows. Effects due to size and operating speed were not discernible within the range of test conditions and within experimental uncertainties. System pressure appears to affect the rate of degradation as a function of void fraction. The report includes a survey of the existing two-phase pump performance correlations. A correlation synthesized from the B and W, C-E and Creare two-phase data is also presented.

  16. Shifts of Gamma Phase across Primary Visual Cortical Sites Reflect Dynamic Stimulus-Modulated Information Transfer

    PubMed Central

    Besserve, Michel; Lowe, Scott C.; Logothetis, Nikos K.; Schölkopf, Bernhard; Panzeri, Stefano

    2015-01-01

    Distributed neural processing likely entails the capability of networks to reconfigure dynamically the directionality and strength of their functional connections. Yet, the neural mechanisms that may allow such dynamic routing of the information flow are not yet fully understood. We investigated the role of gamma band (50–80 Hz) oscillations in transient modulations of communication among neural populations by using measures of direction-specific causal information transfer. We found that the local phase of gamma-band rhythmic activity exerted a stimulus-modulated and spatially-asymmetric directed effect on the firing rate of spatially separated populations within the primary visual cortex. The relationships between gamma phases at different sites (phase shifts) could be described as a stimulus-modulated gamma-band wave propagating along the spatial directions with the largest information transfer. We observed transient stimulus-related changes in the spatial configuration of phases (compatible with changes in direction of gamma wave propagation) accompanied by a relative increase of the amount of information flowing along the instantaneous direction of the gamma wave. These effects were specific to the gamma-band and suggest that the time-varying relationships between gamma phases at different locations mark, and possibly causally mediate, the dynamic reconfiguration of functional connections. PMID:26394205

  17. Directional Solidification of Nodular Cast Iron

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Stefanescu, D. M.; Hendrix, J. C.

    1987-01-01

    Cerium enhances formation of graphite nodules. Preliminary experiments in directional solidification of cast iron shows quantitative correlation of graphite microstructure with growth rate and thermal gradient, with sufficient spheroidizing element to form spheroidal graphite under proper thermal conditions. Experimental approach enables use of directional solidification to study solidification of spheriodal-graphite cast iron in low gravity. Possible to form new structural materials from nodular cast iron.

  18. Solidification at the High and Low Rate Extreme

    SciTech Connect

    Halim Meco

    2004-12-19

    The microstructures formed upon solidification are strongly influenced by the imposed growth rates on an alloy system. Depending on the characteristics of the solidification process, a wide range of growth rates is accessible. The prevailing solidification mechanisms, and thus the final microstructure of the alloy, are governed by these imposed growth rates. At the high rate extreme, for instance, one can have access to novel microstructures that are unattainable at low growth rates. While the low growth rates can be utilized for the study of the intrinsic growth behavior of a certain phase growing from the melt. Although the length scales associated with certain processes, such as capillarity, and the diffusion of heat and solute, are different at low and high rate extremes, the phenomena that govern the selection of a certain microstructural length scale or a growth mode are the same. Consequently, one can analyze the solidification phenomena at both high and low rates by using the same governing principles. In this study, we examined the microstructural control at both low and high extremes. For the high rate extreme, the formation of crystalline products and factors that control the microstructure during rapid solidification by free-jet melt spinning are examined in Fe-Si-B system. Particular attention was given to the behavior of the melt pool at different quench-wheel speeds. Since the solidification process takes place within the melt-pool that forms on the rotating quench-wheel, we examined the influence of melt-pool dynamics on nucleation and growth of crystalline solidification products and glass formation. High-speed imaging of the melt-pool, analysis of ribbon microstructure, and measurement of ribbon geometry and surface character all indicate upper and lower limits for melt-spinning rates for which nucleation can be avoided, and fully amorphous ribbons can be achieved. Comparison of the relevant time scales reveals that surface-controlled melt

  19. A multiphase solute diffusion model for dendritic alloy solidification

    SciTech Connect

    Wang, C.Y.; Beckermann, C.

    1993-12-01

    A solute diffusion model, aimed at predicting microstructure formation in metal castings, is proposed for dendritic solidification of alloys. The model accounts for the different length scales existing in a dendritic structure. This is accomplished by utilizing a multiphase approach, in which not only the various physical phases but also phases associated with different length scales are considered separately. The macroscopic conservation equations are derived for each phase using the volume averaging technique, with constitutive relations developed for the interfacial transfer terms. It is shown that the multiphase model can rigorously incorporate the growth of dendrite tips and coarsening of dendrite arms. In addition, the distinction of different length scales enables the inclusion of realistic descriptions of the dendrite topology and relations to key metallurgical parameters. Another novel aspect of the model is that a single set of conservation equations for solute diffusion is developed for both equiaxed and columnar dendritic solidification. Finally, illustrative calculations for equiaxed, columnar, and mixed columnar-equiaxed solidification are carried out to provide quantitative comparisons with previous studies, and a variety of fundamental phenomena such as recalescence, dendrite tip undercooling, and columnar-to-equiaxed transition (CET) are predicted.

  20. Cementite Solidification in Cast Iron

    NASA Astrophysics Data System (ADS)

    Coronado, J. J.; Sinatora, A.; Albertin, E.

    2014-06-01

    Two hypereutectic cast irons (5.01 pct Cr and 5.19 pct V) were cast and the polished surfaces of test pieces were deep-etched and analyzed via scanning electron microscopy. The results show that graphite lamellae intersect the cementite and a thin austenite film nucleates and grows on the cementite plates. For both compositions, graphite and cementite can coexist as equilibrium phases, with the former always nucleating and growing first. The eutectic carbides grow from the austenite dendrites in a direction perpendicular to the primary plates.

  1. Analysis of histone post translational modifications in primary monocyte derived macrophages using reverse phase×reverse phase chromatography in conjunction with porous graphitic carbon stationary phase.

    PubMed

    Minshull, Thomas C; Cole, Joby; Dockrell, David H; Read, Robert C; Dickman, Mark J

    2016-07-01

    A two dimensional-liquid chromatography (2D-LC) based approach was developed for the identification and quantification of histone post translational modifications in conjunction with mass spectrometry analysis. Using a bottom-up strategy, offline 2D-LC was developed using reverse phase chromatography. A porous graphitic carbon stationary phase in the first dimension and a C18 stationary phase in the second dimension interfaced with mass spectrometry was used to analyse global levels of histone post translational modifications in human primary monocyte-derived macrophages. The results demonstrated that 84 different histone peptide proteoforms, with modifications at 18 different sites including combinatorial marks were identified, representing an increase in the identification of histone peptides by 65% and 51% compared to two different 1D-LC approaches on the same mass spectrometer. The use of the porous graphitic stationary phase in the first dimension resulted in efficient separation of histone peptides across the gradient, with good resolution and is orthogonal to the online C18 reverse phase chromatography. Overall, more histone peptides were identified using the 2D-LC approach compared to conventional 1D-LC approaches. In addition, a bioinformatic pipeline was developed in-house to enable the high throughput efficient and accurate quantification of fractionated histone peptides. The automation of a section of the downstream analysis pipeline increased the throughput of the 2D-LC-MS/MS approach for the quantification of histone post translational modifications. PMID:27260198

  2. Fluid mechanics of directional solidification at reduced gravity

    NASA Technical Reports Server (NTRS)

    Chen, C. F.

    1992-01-01

    The primary objective of the proposed research is to provide additional groundbased support for the flight experiment 'Casting and Solidification Technology' (CAST). This experiment is to be performed in the International Microgravity Laboratory-1 (IML-1) scheduled to be flown on a space shuttle mission scheduled for 1992. In particular, we will provide data on the convective motion and freckle formation during directional solidification of NH4Cl from its aqueous solution at simulated parameter ranges equivalent to reducing the gravity from the sea-level value down to 0.1 g or lower. The secondary objectives of the proposed research are to examine the stability phenomena associated with the onset of freckles and the mechanisms for their subsequent growth and decline (to eventual demise of some) by state-of-the-art imaging techniques and to formulate mathematical models for the prediction of the observed phenomena.

  3. Heat-Transfer Measurements in the Primary Cooling Phase of the Direct-Chill Casting Process

    NASA Astrophysics Data System (ADS)

    Caron, Etienne J. F. R.; Baserinia, Amir R.; Ng, Harry; Wells, Mary A.; Weckman, David C.

    2012-10-01

    Thermal modeling of the direct-chill casting process requires accurate knowledge of (1) the different boundary conditions in the primary mold and secondary direct water-spray cooling regimes and (2) their variability with respect to process parameters. In this study, heat transfer in the primary cooling zone was investigated by using temperature measurements made with subsurface thermocouples in the mold as input to an inverse heat conduction algorithm. Laboratory-scale experiments were performed to investigate the primary cooling of AA3003 and AA4045 aluminum alloy ingots cast at speeds ranging between 1.58 and 2.10 mm/s. The average heat flux values were calculated for the steady-state phase of the casting process, and an effective heat-transfer coefficient for the global primary cooling process was derived that included convection at the mold surfaces and conduction through the mold wall. Effective heat-transfer coefficients were evaluated at different points along the mold height and compared with values from a previously derived computational fluid dynamics model of the direct-chill casting process that were based on predictions of the air gap thickness between the mold and ingot. The current experimental results closely matched the values previously predicted by the air gap models. The effective heat-transfer coefficient for primary cooling was also found to increase slightly with the casting speed and was higher near the mold top (up to 824 W/m2·K) where the molten aluminum first comes in contact with the mold than near the bottom (as low as 242 W/m2·K) where an air gap forms between the ingot and mold because of thermal contraction of the ingot. These results are consistent with previous studies.

  4. Laboratory micro- and nanoscale X-ray tomographic investigation of Al–7 at.%Cu solidification structures

    SciTech Connect

    Patterson, B.M. Henderson, K.C.; Gibbs, P.J.; Imhoff, S.D.; Clarke, A.J.

    2014-09-15

    X-ray computed tomography across multiple length scales provides an opportunity to non-destructively visualize and quantify the micro- to nano-scale microstructural features of solidification structures in three dimensions. Aluminum–7 at.%copper samples were directionally solidified at three cooling rates (0.44, 0.67, and 1.33 °C/s), resulting in systematic changes in the as-solidified microstructure, which are difficult to quantify using traditional microscopic techniques. The cooling rate of a material affects its ultimate microstructure, and characterizing that microstructure is key to predicting and understanding its bulk properties. Here, two different laboratory X-ray computed tomography instruments were used to characterize as-solidified microstructures, including micro-scale computed tomography with approximately 1 mm field-of-view, ∼ 1.7 μm resolution, and nano-scale X-ray computed tomography ∼ 65 μm FOV, 150 nm resolution. Micro-scale X-ray radiography and computed tomography enabled a quantitative investigation of changes in the primary dendritic solidification structure with increasing cooling rate. Nano-scale absorption contrast X-ray computed tomography resolved the distinct phases of the lamellar eutectic structure and three dimensional measurements of the ∼ 1 μm interlamellar spacing. It is found that the lamella eutectic structure thickness is inversely proportional to the cooling rate. Nano-scale Zernike phase contrast was also used to image voids at eutectic colony boundaries. The application and resolution of these two instruments are discussed with respect to the resolvable features of the solidification structures. - Highlights: • Al–Cu eutectic is a model system for studying solidification microstructure. • X-ray computed tomography provides a 3D picture of these complex structures. • Micro-scale tomography images the primary and secondary dendritic structures. • Nano-scale tomography images the eutectic lamella and

  5. Flight Planning for the International Space Station-Levitation Observation of Dendrite Evolution in Steel Ternary Alloy Rapid Solidification

    NASA Technical Reports Server (NTRS)

    Flemings, M. C.; Matson, D. M.; Loser, W.; Hyers, R. W.; Rogers, J. R.; Curreri, Peter A. (Technical Monitor)

    2002-01-01

    The paper is an overview of the status and science for the LODESTARS research project. The program is aimed at understanding how melt convection influences phase selection and the evolution of rapid solidification microstructures

  6. Geometrical thermodynamics analysis of the change in the Gibbs energy during the nonequilibrium solidification of eutectic alloys

    NASA Astrophysics Data System (ADS)

    Aleksandrov, V. D.; Sobolev, A. Yu.; Sobol', O. V.; Frolova, S. A.; Shchebetovskaya, N. V.

    2015-09-01

    Geometrical thermodynamics is used to analyze the possible dependences of the Gibbs energy on temperature and component concentration in the two-phase region during nonequilibrium solidification of eutectic alloys.

  7. Effect of traveling magnetic field on separation and purification of Si from Al-Si melt during solidification

    NASA Astrophysics Data System (ADS)

    Zou, Q. C.; Jie, J. C.; Liu, S. C.; Wang, T. M.; Yin, G. M.; Li, T. J.

    2015-11-01

    Separation and purification of the Si crystal during solidification process of hypereutectic Al-30Si melt under traveling magnetic field (TMF) were investigated in the present study. The results showed that under a proper condition the Si-rich layer can be formed in the periphery of the ingot while the inner microstructure is mainly the Al-Si eutectic structure. The intense melt flow carries the bulk liquid with higher Si content to promote the growth of the primary Si phase which is first precipitated close to the inner wall of the crucible with a relatively lower temperature, which resulting in the remarkable segregation of the primary Si phase. The impurity contents of the refined Si can be reduced to a very low level. The typical metallic impurities have removal fraction higher than 99.5%. In addition, there is a significant difference in the P contents between the primary and eutectic Si phases, which might be ascribed to the formation of AlP phase that acts as the heterogeneous nucleation sites. Furthermore, a considerable amount of Fe-containing particles with a size about 100-300 nm is found inside the eutectic Si phase, indicating an unintended entrapment of Fe in Si.

  8. Nanoparticle Capture During Directional Solidification of Nano-Sized SiC Particle-Reinforced AZ91D Composites.

    PubMed

    Zhu, Qiaobo; Liu, Hongchang; Li, Wenzhen; Gao, Weiming; Li, Qiushu

    2015-05-01

    The capture/push behavior of a particle in front of a solidification interface was analyzed theoretically and experimentally in this work. Van der Waals force, viscous force, and force due to interfacial energy played important roles in the particle capture/push process. Directional solidification experiments were conducted with nano-sized SiC particle-reinforced AZ91D composites to observe the distribution of nanoparticles in different solidification morphologies under varied cooling rates. When the composite solidified with plane manner, the nanoparticles could be captured by the solidification front and distributed uniformly in the matrix. When solidified with columnar or equiaxial manners, the nanoparticles could be captured by the solidification front but distributed uniformly only in the grain boundary as a result of the difference in interfacial energy and wettability between SiC/α-Mg and SiC/eutectic phase. Theoretical prediction of particle capture was in agreement with the experiment results. PMID:26505023

  9. Experimental determination of systems suitable for study as monotectic binary metallic alloy solidification models

    NASA Technical Reports Server (NTRS)

    Smith, J. E., Jr.

    1985-01-01

    Transparent binary metallic alloy solidification models are important in attempts to understand the processes causing liquid-liquid and solid-liquid phase transformations in metallic alloy systems. These models permit visual observation of the phase transformation and the processes proceding solidification. The number of these transparent monotectic binary models needs to be expanded to distinguish between the unique and general phenomena observed. The expansion of the number of accurately determined monotectic phase diagrams of model systems, and contribution to a data base for eventual use with UNIFAC group contribution methods is examined.

  10. Microstructure Evolution and Rapid Solidification Behavior of Blended Nickel-Based Superalloy Powders Fabricated by Laser Powder Deposition

    NASA Astrophysics Data System (ADS)

    Tian, Y.; Gauvin, R.; Brochu, M.

    2016-07-01

    Laser powder deposition was performed on a substrate of Inconel 738 using blended powders of Mar M247 and Amdry DF3 with a ratio of 4:1 for repairing purposes. In the as-deposited condition, continuous secondary phases composed of γ-Ni3B eutectics and discrete (Cr, W)B borides were observed in inter-dendritic regions, and time-dependent nucleation simulation results confirmed that (Cr, W)B was the primary secondary phase formed during rapid solidification. Supersaturated solid solution of B was detected in the γ solid solution dendritic cores. The Kurz-Giovanola-Trivedi model was performed to predict the interfacial morphology and correlate the solidification front velocity (SFV) with dendrite tip radius. It was observed from high-resolution scanning electron microscopy that the dendrite tip radius of the upper region was in the range of 15 to 30 nm, which yielded a SFV of approx 30 cm/s. The continuous growth model for solute trapping behavior developed by Aziz and Kaplan was used to determine that the effective partition coefficient of B was approximately 0.025. Finally, the feasibility of the modeling results were rationalized with the Clyne-Kurz segregation simulation of B, where Clyne-Kurz prediction using a partition coefficient of 0.025 was in good agreement with the electron probe microanalysis results.

  11. Microstructure Evolution and Rapid Solidification Behavior of Blended Nickel-Based Superalloy Powders Fabricated by Laser Powder Deposition

    NASA Astrophysics Data System (ADS)

    Tian, Y.; Gauvin, R.; Brochu, M.

    2016-04-01

    Laser powder deposition was performed on a substrate of Inconel 738 using blended powders of Mar M247 and Amdry DF3 with a ratio of 4:1 for repairing purposes. In the as-deposited condition, continuous secondary phases composed of γ-Ni3B eutectics and discrete (Cr, W)B borides were observed in inter-dendritic regions, and time-dependent nucleation simulation results confirmed that (Cr, W)B was the primary secondary phase formed during rapid solidification. Supersaturated solid solution of B was detected in the γ solid solution dendritic cores. The Kurz-Giovanola-Trivedi model was performed to predict the interfacial morphology and correlate the solidification front velocity (SFV) with dendrite tip radius. It was observed from high-resolution scanning electron microscopy that the dendrite tip radius of the upper region was in the range of 15 to 30 nm, which yielded a SFV of approx 30 cm/s. The continuous growth model for solute trapping behavior developed by Aziz and Kaplan was used to determine that the effective partition coefficient of B was approximately 0.025. Finally, the feasibility of the modeling results were rationalized with the Clyne-Kurz segregation simulation of B, where Clyne-Kurz prediction using a partition coefficient of 0.025 was in good agreement with the electron probe microanalysis results.

  12. Recent advances, trends and new perspectives via enthalpy-based finite element formulations for applications to solidification problems

    NASA Technical Reports Server (NTRS)

    Tamma, Kumar K.; Namburu, Raju R.

    1990-01-01

    The present paper describes recent advances and trends in finite element developments and applications for solidification problems. In particular, in comparison to traditional methods of approach, new enthalpy-based architectures based on a generalized trapezoidal family of representations are presented which provide different perspectives, physical interpretation and solution architectures for effective numerical simulation of phase change processes encountered in solidification problems. Various numerical test models are presented and the results support the proposition for employing such formulations for general phase change applications.

  13. Study on solidification of immisible alloys (M-10)

    NASA Technical Reports Server (NTRS)

    Kamio, Akihiko

    1993-01-01

    Alloying of immiscible alloys under microgravity is of interest in metallurgical processes. Several experiments investigating the alloying of immiscible alloys, such as Al-In, Al-Bi, Zn-Bi, and Zn-Pb, were done in space. Homogeneous distribution of small L2 particles in the matrix, such as an emulsion structure, was expected in the space-solidifed alloys. However, the alloys demonstrated an extremely segregated structure. To date insufficient information was obtained to explain these unexpected results. Our experiment was proposed to clarify the solidification manner of immiscible alloys and to obtain fundamental information concerning structural control of the alloys. In space, density differences between the two liquids separated in immiscible regions can be neglected, so that no sedimentation of L(sub 2) phase will take place. When the growth of the alloys is interrupted and this status is frozen by an adequate rapid cooling procedure, it will provide much information concerning decomposing homogeneous liquid and the interaction between the monotectic growth front morphology and the distribution of L(sub 2) phase. It is anticipated that the results will be useful for elucidating the monotectic solidification manner and it will be instructive to explain the segregated structures obtained in the past space experiments.

  14. Solidification of ion exchange resin wastes in hydraulic cement

    SciTech Connect

    Neilson, R.M. Jr.; Kalb, P.; Fuhrmann, M.; Colombo, P.

    1982-01-01

    Work has been conducted to investigate the solidification of ion exchange resin wastes with portland cements. These efforts have been directed toward the development of acceptable formulations for the solidification of ion exchange resin wastes and the characterization of the resultant waste forms. This paper describes formulation development work and defines acceptable formulations in terms of ternary phase compositional diagrams. The effects of cement type, resin type, resin loading, waste/cement ratio and water/cement ratio are described. The leachability of unsolidified and solidified resin waste forms and its relationship to full-scale waste form behavior is discussed. Gamma irradiation was found to improve waste form integrity, apparently as a result of increased resin crosslinking. Modifications to improve waste form integrity are described. 3 tables.

  15. Unidirectional solidification of Zn-rich Zn-Cu peritectic alloys -- 2. Microstructural length scales

    SciTech Connect

    Ma, D.; Li, Y.; Ng, S.C.; Jones, H.

    2000-05-11

    Experimental results are presented of solidification microstructure length scale including {eta}-phase cell spacing, primary {epsilon} secondary dendrite arm spacing, size of nonaligned dendrite of primary {epsilon}, and volume fraction of primary {epsilon}, as functions of alloy concentration (containing up to 7.37 wt% Cu) and growth velocity (ranging from 0.02 to 4.82 mm/s) in the unidirectional solidification of Zn-rich Zn-Cu peritectic alloys. Intercellular spacing ({lambda}) of two-phase cellular structure decreases with increasing growth velocity (V) such that {lambda}V{sup 1/2} is constant at a fixed alloy concentration in parametric agreement with the KGT and Hunt-Lu models. The value of {lambda}V{sup 1/2} varies from 216 {+-} 10 to 316 {+-} 55 {micro}m{sup 3/2}/s{sup 1/2} with decrease in alloy concentration from 4.94 to 2.17 wt% Cu. These values are much greater than for normal eutectic systems but comparable with monotectic alloys. Dendritic secondary arm spacing ({lambda}{sub 2}) of primary {epsilon} decreases with increasing V such that {lambda}{sub 2}V{sup 1/3} is constant ranging 14.9 {+-} 0.9 to 75.6 {+-} 8.1 {micro}m{sup 4/3}/s{sup 1/3} with increase in alloy concentration (C{sub 0}) from 2.17 to 7.37 wt% Cu, which is in parametric agreement with predictions of arm-coarsening theory. The volume fraction (f{sub e}) of primary {epsilon} increases with increasing V for Zn-rich Zn-3.37, 4.94 and 7.37 wt% Cu hyperperitectic alloys. Predictions of the Scheil and Sarreal-Abbaschian models show good agreement with the observed f{sub {epsilon}} for Zn-4.94 wt% Cu at moderate V from 0.19 to 2.64 mm/s, but fail at low V of less than 0.16 mm/s and at high V of greater than 3.54 mm/s. The measured average size, {Lambda}V{sup 1/2} is constant for a given alloy, increasing from (0.98 {+-} 0.04) x 10{sup 3} to (7.2 {+-} 0.7) x 10{sup 3} {micro}m{sup 3/2}/s{sup 1/2} with increase in alloy concentration from 2.17 to 4.94 wt% Cu.

  16. Dual-phase 99mTc-MIBI imaging findings in sporadic primary hyperplasia of parathyroid glands.

    PubMed

    Yang, Qi-Sheng; Wang, Chang-Yin; Wang, Bi-Cheng

    2015-05-01

    Primary hyperplasia of parathyroid is uncommon and rarely documented in literatures. We report an 18-year-old female patient with hyperparathyroidism due to unifocal primary hyperplasia of parathyroid glands. Dual-phase Tc-MIBI imaging was performed for this patient. We found remarkably increased MIBI uptake in the hyperplastic lesion in early imaging and no extinction of the uptake in delayed imaging. These results suggest that the dual-phase Tc-MIBI imaging is useful in localizing the hyperfunctioning lesions of primary hyperplasia of parathyroid glands. PMID:25706786

  17. Optimal design of solidification processes

    NASA Technical Reports Server (NTRS)

    Dantzig, Jonathan A.; Tortorelli, Daniel A.

    1991-01-01

    An optimal design algorithm is presented for the analysis of general solidification processes, and is demonstrated for the growth of GaAs crystals in a Bridgman furnace. The system is optimal in the sense that the prespecified temperature distribution in the solidifying materials is obtained to maximize product quality. The optimization uses traditional numerical programming techniques which require the evaluation of cost and constraint functions and their sensitivities. The finite element method is incorporated to analyze the crystal solidification problem, evaluate the cost and constraint functions, and compute the sensitivities. These techniques are demonstrated in the crystal growth application by determining an optimal furnace wall temperature distribution to obtain the desired temperature profile in the crystal, and hence to maximize the crystal's quality. Several numerical optimization algorithms are studied to determine the proper convergence criteria, effective 1-D search strategies, appropriate forms of the cost and constraint functions, etc. In particular, we incorporate the conjugate gradient and quasi-Newton methods for unconstrained problems. The efficiency and effectiveness of each algorithm is presented in the example problem.

  18. Thermosolutal convection during dendritic solidification

    NASA Technical Reports Server (NTRS)

    Heinrich, J. C.; Nandapurkar, P.; Poirier, D. R.; Felicelli, S.

    1989-01-01

    This paper presents a mathematical model for directional solidification of a binary alloy including a dendritic region underlying an all-liquid region. It is assumed initially that there exists a nonconvecting state with planar isotherms and isoconcentrates solidifying at a constant velocity. The stability of this system has been analyzed and nonlinear calculations are performed that show the effect of convection in the solidification process when the system is unstable. Results of calculations for various cases defined by the initial temperature gradient at the dendrite tips and varying strength of the gravitational field are presented for systems involving lead-tin alloys. The results show that the systems are stable for a gravitational constant of 0.0001 g(0) and that convection can be suppressed by appropriate choice of the container's size for higher values of the gravitational constant. It is also concluded that for the lead-tin systems considered, convection in the mushy zone is not significant below the upper 20 percent of the dendritic zone, if al all.

  19. Correlative characterization of primary Al{sub 3}(Sc,Zr) phase in an Al–Zn–Mg based alloy

    SciTech Connect

    Li, J.H.; Wiessner, M.; Albu, M.; Wurster, S.; Sartory, B.; Hofer, F.; Schumacher, P.

    2015-04-15

    Three-dimensional electron backscatter diffraction, focused ion beam, transmission electron microscopy and energy filtered transmission electron microscopy were employed to investigate the structural information of primary Al{sub 3}(Sc,Zr) phase, i.e. size, shape, element distribution and orientation relationship with the α-Al matrix. It was found that (i) most primary Al{sub 3}(Sc,Zr) phases have a cubic three-dimensional morphology, with a size of about 6–10 μm, (ii) most primary Al{sub 3}(Sc,Zr) phases are located within the α-Al matrix, and exhibit a cube to cube orientation relationship with the α-Al matrix, and (iii) a layer by layer growth was observed within primary Al{sub 3}(Sc,Zr) phases. Al, Cu, Si and Fe are enriched in the α-Al matrix between the layers of cellular eutectic Al{sub 3}(Sc,Zr) phase, while Sc, Ti and Zr are enriched in small Al{sub 3}(Sc,Zr) phases. A peritectic reaction and subsequent eutectic reaction between Al{sub 3}Sc and Al was proposed to interpret the observed layer by layer growth. This paper demonstrates that the presence of impurities (Fe, Si, Cu, Ti) in the diffusion field surrounding the growing Al{sub 3}(Sc,Zr) particle enhances the heterogeneous nucleation of Al{sub 3}(Sc,Zr) phases. - Highlights: • Most fine cubic primary Al{sub 3}(Sc,Zr) phases were observed within the α-Al matrix. • A layer by layer growth within primary Al{sub 3}(Sc,Zr) phase was observed. • A peritectic and subsequent eutectic reaction between Al{sub 3}Sc and Al was proposed. • Impurities in diffusion fields enhance heterogeneous nucleation of Al{sub 3}(Sc,Zr)

  20. Solidification and solid state transformations of austenitic stainless steel welds

    SciTech Connect

    Brooks, J A; Williams, J C; Thompson, A W

    1982-05-01

    The microstructure of austenitic stainless steel welds can contain a large variety of ferrite morphologies. It was originally thought that many of these morphologies were direct products of solidification. Subsequently, detailed work on castings suggested the structures can solidify either as ferrite or austenite. However, when solidification occurs by ferrite, a large fraction of the ferrite transforms to austenite during cooling via a diffusion controlled transformation. It was also shown by Arata et al that welds in a 304L alloy solidified 70-80% as primary ferrite, a large fraction of which also transformed to austenite upon cooling. More recently it was suggested that the cooling rates in welds were sufficiently high that diffusionless transformations were responsible for several commonly observed ferrite morphologies. However, other workers have suggested that even in welds, delta ..-->.. ..gamma.. transformations are diffusion controlled. A variety of ferrite morphologies have more recently been characterized by Moisio and coworkers and by David. The purpose of this paper is to provide further understanding of the evaluation of the various weld microstructures which are related to both the solidification behavior and the subsequent solid state transformations. To accomplish this, both TEM and STEM (Scanning Transmission Electron Microscopy) techniques were employed.

  1. Two timescales in polymer solidification: processing vs polymer crystallization

    NASA Astrophysics Data System (ADS)

    Piccarolo, Stefano; Poulose, Anesh M.; Carbone, Domenico

    2010-06-01

    In this work we compare the influence of a plasticizer on the density drop, and therefore on the disappearance of any long range order crystalline phases, observed after fast controlled quenching of PET and PBT. The plasticizer enhances significantly the maximum cooling rate at which PET still shows long range order crystalline phases while barely modifies the situation for PBT. The results are discussed on the basis of an interpretation of polymer crystallization strongly determined by the topology of the polymer, a view unconventional with respect to most of the well established interpretations of polymer crystallization all based on data obtained in a time scale much longer with respect to solidification in processing.

  2. Microstructure and Creep Behavior of a Directional Solidification Nickel-based Superalloy

    NASA Astrophysics Data System (ADS)

    Tian, Ning; Tian, Sugui; Yu, Huichen; Li, Ying; Meng, Xianlin

    2015-07-01

    By means of creep property measurement and microstructure observation, an investigation has been made into microstructure and creep behavior of a directional solidification Ni-based superalloy at high temperatures. Results show that after full heat treatment, small cuboidal γ' precipitates distribute in the dendrite regions, while coarser ones distribute in the inter-dendrite regions. In the primary stage of creep, the γ' phase in alloy is transformed into the rafted structure along the direction vertical to stress axis, and then the creep of alloy enters the steady state stage. And dislocations slipping in the g matrix and climbing over the rafted γ' phase are thought to be the deformation mechanism of the alloy during steady creep stage. At the latter stage of creep, the alternate slipping of dislocations may shear and twist the rafted γ'/γ phases, which promotes the initiation and propagation of the micro-cracks along the boundaries near the coarser rafted γ' phase. And the bigger probability of the creep damage occurs in the grain boundaries along 45° angles relative to the stress axis due to them bearing relatively bigger shearing stress.

  3. Primary ciliary dyskinesia assessment by means of optical flow analysis of phase-contrast microscopy images.

    PubMed

    Parrilla, Eduardo; Armengot, Miguel; Mata, Manuel; Sánchez-Vílchez, José Manuel; Cortijo, Julio; Hueso, José L; Riera, Jaime; Moratal, David

    2014-04-01

    Primary ciliary dyskinesia implies cilia with defective or total absence of motility, which may result in sinusitis, chronic bronchitis, bronchiectasis and male infertility. Diagnosis can be difficult and is based on an abnormal ciliary beat frequency (CBF) and beat pattern. In this paper, we present a method to determine CBF of isolated cells through the analysis of phase-contrast microscopy images, estimating cilia motion by means of an optical flow algorithm. After having analyzed 28 image sequences (14 with a normal beat pattern and 14 with a dyskinetic pattern), the normal group presented a CBF of 5.2 ± 1.6 Hz, while the dyskinetic patients presented a 1.9 ± 0.9 Hz CBF. The cutoff value to classify a dyskinetic specimen was set to 3.45 Hz (sensitivity 0.86, specificity 0.93). The presented methodology has provided excellent results to objectively diagnose PCD. PMID:24438822

  4. Role of Surface Area, Primary Particle Size, and Crystal Phase on Titanium Dioxide Nanoparticle Dispersion Properties

    PubMed Central

    2011-01-01

    Characterizing nanoparticle dispersions and understanding the effect of parameters that alter dispersion properties are important for both environmental applications and toxicity investigations. The role of particle surface area, primary particle size, and crystal phase on TiO2 nanoparticle dispersion properties is reported. Hydrodynamic size, zeta potential, and isoelectric point (IEP) of ten laboratory synthesized TiO2 samples, and one commercial Degussa TiO2 sample (P25) dispersed in different solutions were characterized. Solution ionic strength and pH affect titania dispersion properties. The effect of monovalent (NaCl) and divalent (MgCl2) inert electrolytes on dispersion properties was quantified through their contribution to ionic strength. Increasing titania particle surface area resulted in a decrease in solution pH. At fixed pH, increasing the particle surface area enhanced the collision frequency between particles and led to a higher degree of agglomeration. In addition to the synthesis method, TiO2 isoelectric point was found to be dependent on particle size. As anatase TiO2 primary particle size increased from 6 nm to 104 nm, its IEP decreased from 6.0 to 3.8 that also results in changes in dispersion zeta potential and hydrodynamic size. In contrast to particle size, TiO2 nanoparticle IEP was found to be insensitive to particle crystal structure. PMID:27502650

  5. Calibration artefacts in radio interferometry - III. Phase-only calibration and primary beam correction

    NASA Astrophysics Data System (ADS)

    Grobler, T. L.; Stewart, A. J.; Wijnholds, S. J.; Kenyon, J. S.; Smirnov, O. M.

    2016-09-01

    This is the third installment in a series of papers in which we investigate calibration artefacts. Calibration artefacts (also known as ghosts or spurious sources) are created when we calibrate with an incomplete model. In the first two papers of this series, we developed a mathematical framework which enabled us to study the ghosting mechanism itself. An interesting concomitant of the second paper was that ghosts appear in symmetrical pairs. This could possibly account for spurious symmetrization. Spurious symmetrization refers to the appearance of a spurious source (the antighost) symmetrically opposite an unmodelled source around a modelled source. The analysis in the first two papers indicates that the antighost is usually very faint, in particular, when a large number of antennas are used. This suggests that spurious symmetrization will mainly occur at an almost undetectable flux level. In this paper, we show that phase-only calibration produces an antighost that is N-times (where N denotes the number of antennas in the array) as bright as the one produced by phase and amplitude calibration and that this already bright ghost can be further amplified by the primary beam correction.

  6. Refractory Boride Formation and Microstructure Evolution during Solidification of Titanium-Boron and Titanium Aluminum-Boron Alloys

    NASA Astrophysics Data System (ADS)

    Hyman, Mark Edward

    1990-01-01

    gamma-TiAl alloys targeted for use as a structural material in advanced aerospace applications lack adequate creep strength at high temperatures. Incorporation of hard refractory second phase particles (e.g. TiB _2) exhibiting large aspect ratios (i.e. needles) can increase creep strength by constraining the plastic flow of the matrix during high temperature service. Matrix microstructure evolution and refractory boride formation in binary Ti-B and Ti-(25-52) at% Al and <= ~ 6 at% B alloys during conventional solidification is examined. The effects of rapid solidification processing (RSP) on microstructure evolution and boride morphology in ternary alloys is examined in electromagnetically levitated droplets processed via gas and splat quenching. A liquidus projection near the Ti-Al edge binary is deduced from a combination of computer modelling efforts and experimental evidence. The primary fields of crystallization sequentially traversed with increasing Al content starting from the Ti-B edge binary are: TiB to Ti_3B_4 to TiB_2 and beta to alpha to gamma for B-rich (i.e. ~5 at% B) and dilute alloys, respectively. A monovariant line of the type, L to M + TiB_2 (where M = beta, alpha , and gamma) was found to run slightly below the ~1 at% B isoconcentration line near the equiatomic TiAl composition. Matrix microstructure evolution and boride formation in these ternary alloys can be explained using the proposed liquidus projection for the Ti-Al-B system. TiB_2 forms in Ti-Al-B alloys (i.e. >= 35 at% Al) with various morphologies--blocky, plate/needle and flakes--and are extensively characterized by TEM and SEM. Their growth mechanisms leading to their various morphologies is discussed. Aside from the boride phases formed, the solidification microstructures of the Ti-Al -B alloys of interest showed essentially the same constituent phases as those of binary Ti-Al alloys of similar composition. Characterization of supercooled ternary droplets dilute in B (i.e. <=1 at% B

  7. Coupled Heat Transfer and Fluid Dynamics Modeling of InSb Solidification

    NASA Astrophysics Data System (ADS)

    Barvinschi, Paul; Barvinschi, Floricica

    2011-10-01

    A method for the directional solidification of melted InSb in a silica ampoule is presented and solved with COMSOL Multiphysics. The configuration and initial boundary settings of the model resemble those used in a de-wetting vertical Bridgman configuration [1]. A slightly modified version of the method presented by Voller and Prakash [2] is used to account for solidification of the liquid phase, including convection and conduction heat transfer with mushy region phase change. Axial-symmetric numerical simulations of temperature and velocity fields, under normal gravity, are carried out using different thermal conditions.

  8. Properties and solidification of decontamination wastes

    SciTech Connect

    Davis, M.S.; Piciulo, P.L.; Bowerman, B.S.; Adams, J.W.; Milian, L.

    1983-01-01

    LWRs will require one or more chemical decontaminations to achieve their designed lifetimes. Primary system decontamination is designed to lower radiation fields in areas where plant maintenance personnel must work. Chemical decontamination methods are either hard (concentrated chemicals, approximately 5 to 25 weight percent) or soft (dilute chemicals less than 1 percent by weight). These methods may have different chemical reagents, some tailor-made to the crud composition and many methods are and will be proprietary. One factor common to most commercially available processes is the presence of organic acids and chelates. These types of organic reagents are known to enhance the migration of radionuclides after disposal in a shallow land burial site. The NRC sponsors two programs at Brookhaven National Laboratory that are concerned with the management of decontamination wastes which will be generated by the full system decontamination of LWRs. These two programs focus on potential methods for degrading or converting decontamination wastes to more acceptable forms prior to disposal and the impact of disposing of solidified decontamination wastes. The results of the solidification of simulated decontamination resin wastes will be presented. Recent results on combustion of simulated decontamintion wastes will be described and procedures for evaluating the release of decontamination reagents from solidified wastes will be summarized.

  9. Dynamic stability of detached solidification

    NASA Astrophysics Data System (ADS)

    Mazuruk, K.; Volz, M. P.

    2016-06-01

    A dynamic stability analysis model is developed for meniscus-defined crystal growth processes. The Young-Laplace equation is used to analyze the response of a growing crystal to perturbations to its radius and a thermal transport model is used to analyze the effect of perturbations on the evolution of the crystal-melt interface. A linearized differential equation is used to analyze radius perturbations but a linear integro-differential equation is required for the height perturbations. The stability model is applied to detached solidification under zero-gravity and terrestrial conditions. A numerical analysis is supplemented with an approximate analytical analysis, valid in the limit of small Bond numbers. For terrestrial conditions, a singularity is found to exist in the capillary stability coefficients where, at a critical value of the pressure differential across the meniscus, there is a transition from stability to instability. For the zero-gravity condition, exact formulas for the capillary stability coefficients are derived.

  10. High gradient directional solidification furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, B. R.; Whitt, W. D. (Inventor)

    1985-01-01

    A high gradient directional solidification furnace is disclosed which includes eight thermal zones throughout the length of the furnace. In the hot end of the furnace, furnace elements provide desired temperatures. These elements include Nichrome wire received in a grooved tube which is encapsulated y an outer alumina core. A booster heater is provided in the hot end of the furnace which includes toroidal tungsten/rhenium wire which has a capacity to put heat quickly into the furnace. An adiabatic zone is provided by an insulation barrier to separate the hot end of the furnace from the cold end. The old end of the furnace is defined by additional heating elements. A heat transfer plate provides a means by which heat may be extracted from the furnace and conducted away through liquid cooled jackets. By varying the input of heat via the booster heater and output of heat via the heat transfer plate, a desired thermal gradient profile may be provided.

  11. Transient Dendritic Solidification Experiment (TDSE)

    NASA Technical Reports Server (NTRS)

    2000-01-01

    The Transient Dendritic Solidification Expepriment (TDSE) is being developed as a candidate for flight aboard the International Space Station. TDSE will study the growth of dendrites (treelike crystalline structures) in a transparent material (succinonitrile or SCN) that mimics the behavior of widely used iron-based metals. Basic work by three Space Shuttle missions of the Isothermal Dendritic Growth Expepriment (IDGE) is yielding new insights into virtually all industrially relevant metal and alloy forming operations. The TDSE is similar to IDGE, but will maintain a constant temperature while varying pressure on the dendrites. Shown here is an exploded view of major elements of TDSE. A similar view is available with labels. The principal investigator is Matthew Koss of College of the Holy Cross in Worcester, MA. Photo credit: NASA/Marshall Space Flight Center (MSFC)

  12. Transient Dendritic Solidification Experiment (TDSE)

    NASA Technical Reports Server (NTRS)

    2000-01-01

    The Transient Dendritic Solidification Experiment (TDSE) is being developed as a candidate for flight aboard the International Space Station. TDSE will study the growth of dendrites (treelike crystalline structures) in a transparent material (succinonitrile or SCN) that mimics the behavior or widely used iron-based metals. Basic work by three Space Shuttle missions of the Isothermal Dendritic Growth Experiment (IDGE) is yielding new insights into virtually all industrially relevant metal and alloy forming operations. The TDSE is similar to IDGE, but will maintain a constant temperature while varying pressure on the dendrites. Shown here is an exploded view of major elements of the TDSE. A similar view is availble without labels. The principal investigator is Matthew Koss of College of the Holy Cross in Worcester, MA. Photo credit: NASA/Marshall Space Flight Center (MSFC)

  13. Dendritic Alloy Solidification Experiment (DASE)

    NASA Technical Reports Server (NTRS)

    Beckermann, C.; Karma, A.; Steinbach, I.; deGroh, H. C., III

    2001-01-01

    A space experiment, and supporting ground-based research, is proposed to study the microstructural evolution in free dendritic growth from a supercooled melt of the transparent model alloy succinonitrile-acetone (SCN-ACE). The research is relevant to equiaxed solidification of metal alloy castings. The microgravity experiment will establish a benchmark for testing of equiaxed dendritic growth theories, scaling laws, and models in the presence of purely diffusive, coupled heat and solute transport, without the complicating influences of melt convection. The specific objectives are to: determine the selection of the dendrite tip operating state, i.e. the growth velocity and tip radius, for free dendritic growth of succinonitrile-acetone alloys; determine the growth morphology and sidebranching behavior for freely grown alloy dendrites; determine the effects of the thermal/solutal interactions in the growth of an assemblage of equiaxed alloy crystals; determine the effects of melt convection on the free growth of alloy dendrites; measure the surface tension anisotropy strength of succinon itrile -acetone alloys establish a theoretical and modeling framework for the experiments. Microgravity experiments on equiaxed dendritic growth of alloy dendrites have not been performed in the past. The proposed experiment builds on the Isothermal Dendritic Growth Experiment (IDGE) of Glicksman and coworkers, which focused on the steady growth of a single crystal from pure supercooled melts (succinonitrile and pivalic acid). It also extends the Equiaxed Dendritic Solidification Experiment (EDSE) of the present investigators, which is concerned with the interactions and transients arising in the growth of an assemblage of equiaxed crystals (succinonitrile). However, these experiments with pure substances are not able to address the issues related to coupled heat and solute transport in growth of alloy dendrites.

  14. Characterization on carbide of a novel steel for cold work roll during solidification process

    SciTech Connect

    Guo, J.; Liu, L.G.; Li, Q.; Sun, Y.L.; Gao, Y.K.; Ren, X.J.; Yang, Q.X.

    2013-05-15

    A novel steel for cold work roll was developed in this work. Its phase structures were determined by X-ray diffraction, and phase transformation temperatures during the cooling process were measured by Differential Scanning Calorimeter. The Fe–C isopleths of the steel were calculated by Thermo-Calc to preliminarily determine the characteristic temperatures of the different phases. Then the specimens were quenched at these characteristic temperatures. The typical microstructures were observed by Optical Microscopy and Field Emission Scanning Electron Microscopy with Energy Disperse Spectroscopy. The results show that α-Fe, MC, M{sub 2}C and M{sub 7}C{sub 3} precipitate when the specimen is cooled slowly to room temperature. According to the DSC curve and the Fe–C isopleths, the characteristic temperatures of the phase transformation and carbide precipitation are chosen as 1380 °C, 1240 °C, 1200 °C and 1150 °C respectively. Primary austenite precipitates at 1380 °C, then eutectic reaction occurs in residual liquid after quenching and the eutectic microstructures distribute along the crystal grain boundary. The eutectic MC is leaf-like and eutectic M{sub 2}C is fibrous-like. Both of them precipitate in ternary eutectic reaction simultaneously at 1240 °C, grow together in the form of dendrite along the crystal grain boundary. Secondary MC precipitates from the austenitic matrix at 1200 °C and nucleates at the position where eutectic MC located accompanied by the dissolving of eutectic carbides. The mixed secondary M{sub 2}C and M{sub 7}C{sub 3} precipitate at 1150 °C. The secondary M{sub 2}C is strip-like and honeycomb-like, while the M{sub 7}C{sub 3} is chrysanthemum-like and maze-like. - Highlights: • The solidification process was analyzed by Thermo-Calc, DSC, XRD and SEM observation. • Primary and secondary carbides precipitated during solidification were determined. • The three dimensional morphologies of all carbides was observed. • The

  15. Inter-donor variability of phase I/phase II metabolism of three reference drugs in cryopreserved primary human hepatocytes in suspension and monolayer.

    PubMed

    den Braver-Sewradj, Shalenie P; den Braver, Michiel W; Vermeulen, Nico P E; Commandeur, Jan N M; Richert, Lysiane; Vos, J Chris

    2016-06-01

    Cytochrome P450s (CYPs), UDP-glucuronosyltransferases (UGTs) and sulfotransferases (SULTs) are the most important enzymes for metabolic clearance. Characterization of phase I and phase II metabolism of a given drug in cellular models is therefore important for an adequate interpretation of the role of drug metabolism in toxicity. We investigated phase I (CYP) and phase II (UGT and SULT) metabolism of three drugs related to drug-induced liver injury (DILI), namely acetaminophen (APAP), diclofenac (DF) and tolcapone (TC), in cryopreserved primary human hepatocytes from 5 donors in suspension and monolayer. The general phase II substrate 7-hydroxycoumarin (7-HC) was included for comparison. Our results show that the decrease in CYP, UGT and SULT activity after plating is substrate dependent. As a consequence the phase I/phase II metabolism ratio is significantly affected, with a shift in monolayer towards phase I metabolism for TC and towards phase II metabolism for APAP and DF. Inter-donor variability in drug metabolism is significant, especially in sulfation of 7-HC or APAP. As CYP, UGT and SULT metabolism may lead to bioactivation and/or detoxification of drugs, a changed ratio in phase I/phase II metabolism may have important consequences for metabolism-related toxicity. PMID:26921663

  16. Microstructure analysis of Al-Si-Cu alloys prepared by gradient solidification technique

    NASA Astrophysics Data System (ADS)

    Borkar, Hemant; Seifeddine, Salem; Jarfors, Anders E. W.

    2015-03-01

    Al-Si-Cu alloys were cast with the unique gradient solidification technique to produce alloys with two cooling rates corresponding to secondary dendrite arm spacing (SDAS) of 9 and 27 μm covering the microstructural fineness of common die cast components. The microstructure was studied with optical microscopy and scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS) and electron backscattered diffraction (EBSD). The alloy with higher cooling rate, lower SDAS, has a more homogeneous microstructure with well distributed network of eutectic and intermetallic phases. The results indicate the presence of Al-Fe-Si phases, Al-Cu phases and eutectic Si particles but their type, distribution and amount varies in the two alloys with different SDAS. EBSD analysis was also performed to study the crystallographic orientation relationships in the microstructure. One of the major highlights of this study is the understanding of the eutectic formation mechanism achieved by studying the orientation relationships of the aluminum in the eutectic to the surrounding primary aluminum dendrites.

  17. Microstructure of ceramics fabricated by unidirectional solidification

    NASA Technical Reports Server (NTRS)

    Kokubo, T.

    1984-01-01

    The unidirectional solidification methods are zone melting, crystal pulling, Bridgemen, and slow cooling. In order to obtain excellent properties (such as transparency), pores, voids and cracks must be avoided, and elimination of such defects is described.

  18. Evolution of solidification texture during additive manufacturing

    PubMed Central

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-01-01

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Therefore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components. PMID:26553246

  19. Container evaluation for microwave solidification project

    SciTech Connect

    Smith, J.A.

    1994-08-01

    This document discusses the development and testing of a suitable waste container and packaging arrangement to be used with the Microwave Solidification System (MSS) and Bagless Posting System (BPS). The project involves the Rocky Flats Plant.

  20. Evolution of solidification texture during additive manufacturing

    DOE PAGESBeta

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-11-10

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Furthermore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numericalmore » modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components.« less

  1. Evolution of solidification texture during additive manufacturing

    SciTech Connect

    Wei, H. L.; Mazumder, J.; DebRoy, T.

    2015-11-10

    Striking differences in the solidification textures of a nickel based alloy owing to changes in laser scanning pattern during additive manufacturing are examined based on theory and experimental data. Understanding and controlling texture are important because it affects mechanical and chemical properties. Solidification texture depends on the local heat flow directions and competitive grain growth in one of the six <100> preferred growth directions in face centered cubic alloys. Furthermore, the heat flow directions are examined for various laser beam scanning patterns based on numerical modeling of heat transfer and fluid flow in three dimensions. Here we show that numerical modeling can not only provide a deeper understanding of the solidification growth patterns during the additive manufacturing, it also serves as a basis for customizing solidification textures which are important for properties and performance of components.

  2. DEMONSTRATION BULLETIN - SOLIDIFICATION/ STABILIZATION PROCESS, SOLIDTECH, INC.

    EPA Science Inventory

    The Soliditech solidification/stabilization technology mixes hazardous waste materials in soils or sludges with pozzolanic material (cement, fly ash, or kiln dust), a proprietary additive called Urrichem, other proprietary additives, and water. The process is designed to aid ...

  3. Advanced Automated Directional Solidification Furnace (AADSF)

    NASA Technical Reports Server (NTRS)

    1983-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) with the Experimental Apparatus Container (EAC) attached flew during the USMP-2 mission. This assembly consists of a furnace module, a muffle tube assembly and a translation mechanism which are enclosed in the EAC. During USMP-2, the AADSF was used to study the growth of mercury cadmium telluride crystals in microgravity by directional solidification, a process commonly used on earth to process metals and grow crystals. The furnace is tubular and has three independently controlled temperature zone . The sample travels from the hot zone of the furnace (1600 degrees F) where the material solidifies as it cools. The solidification region, known as the solid/liquid interface, moves from one end of the sample to the other at a controlled rate, thus the term directional solidification.

  4. Segregation effects during solidification in weightless melts

    NASA Technical Reports Server (NTRS)

    Li, C.; Gershinsky, M.

    1974-01-01

    The generalized problem of determining the temperature and solute concentration profiles during directional solidification of binary alloys with surface evaporation was mathematically formulated. Realistic initial and boundary conditions were defined, and a computer program was developed and checked out. The programs computes the positions of two moving boundaries, evaporation and solidification, and their velocities. Temperature and solute concentration profiles in the semiinfinite material body at selected instances of time are also computed.

  5. Effect Of Solidification Speed On Fatigue Properties

    NASA Technical Reports Server (NTRS)

    Mccay, M. H.; Schmidt, D. D.; Hamilton, W. D.; Alter, W. S.; Parr, R. A.

    1989-01-01

    Fast solidification increases fatigue life, but failure distribution becomes less predictable. Report describes effects of rate of solidification on nickel-based super-alloy MAR-M246(Hf) used in turbine blades. Based on experiments in which specimens directionally solidified at 5 cm/h and 30 cm/h, then tested for high cycle fatigue. Specimens also inspected by energy-dispersive x-ray (EDX) analysis and optical and electron microscopy.

  6. Minimizing Segregation during the Controlled Directional Solidification of Dendric Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.; Fedoseyev, Alex; Kim, Shin-Woo

    2003-01-01

    Gravity-driven convection induced in the liquid by density gradients of temperature or composition disrupts uniform dendritic growth during controlled directional solidification and promotes severe macrosegregation. The solute-rich region about the dendrite tip appears to play a pivotal role in channel initiation. Allen and Hunt referred to this region as an "initial transient" or dynamic region constituting steep concentration gradients. Experimental investigation also point to the role the tip region plays in developing microstructure. Hellawell and co-workers showed that flow-through dendritic channels could be effectively disrupted, and segregation minimized, during the gradient freezing of bulk castings by rotating the melt through a slight angle with respect to Earth's gravity vector. Adapting this principle to controlled directional solidification, it has been shown" that segregation in dendritic alloys can be minimized, and properties improved, by processing the sample near horizontal in conjunction with a slow axial rotation of the crucible. It is postulated that the observed microstructural uniformity arises by maintaining the developing solute field about the dendrite tip. Solute rejected during vertical directional solidification will rise or sink parallel to the primary dendrite arms during axial rotation setting the stage for accumulation, instabilities, and segregation. In contrast, during horizontal growth, the rejected solute will sink or rise perpendicular to the primary dendrite. Now, in the presence of a slight axial rotation, solute that was initially sinking (or rising) will find itself above (or below) its parent dendrite, i.e., still about the tip region. The following is intended to experimentally demonstrate the viability of this concept in coordination with a model that gives predictive insight regarding solute distribution about growing dendrites. Alloys based on the lead-tin eutectic system were used in this study. The system is well

  7. Solidification modeling of Nb bearing superalloys

    SciTech Connect

    DuPont, J.N.; Marder, A.R.; Robino, C.V.

    1997-08-01

    The solidification behavior of experimental Ni base and Fe base superalloys containing Nb, Si, and C was studied using differential thermal analysis (DTA) and microstructural characterization techniques. The solidification reaction sequences responsible for microstructural development were found to be similar to those expected in the Ni-Nb-C ternary system, where the solute-rich interdendritic liquid exhibited two eutectic-type reactions at the terminal stages of solidification: L {yields} ({gamma} + NbC) and L {yields} ({gamma} + Laves). A pseudo ternary {gamma}-Nb-C approach was developed to provide a quantitative description of solidification behavior for these experimental alloys. Solute redistribution calculations in the model are based on a previous approach developed by Mehrabian and Flemings, with modifications made to account for the high diffusion rate of C in the solid. Solidification parameters for Nb and C were determined through DTA and electron probe microanalysis techniques and used as inputs to the model. Reasonable agreement is found between calculated volume fractions of the {gamma}/NbC and {gamma}/Laves constituents and those measured experimentally. The modeling results permit detailed descriptions of the relation between alloy composition and microstructural evolution during solidification.

  8. Liquidus Temperature of High-Level Waste Borosilicate Glasses with Spinel Primary Phase

    SciTech Connect

    Hrma, Pavel R. ); Vienna, John D. ); Crum, Jarrod V. ); Piepel, Gregory F. ); Mika, Martin; Robert W. Smith; David W. Shoesmith

    2000-01-01

    Liquidus temperatures (TL) were measured for high-level waste (HLW) borosilicate glasses covering a Savannah River composition region. The primary crystallization phase for most glasses was spinel, a solid solution of trevorite (NiFe2O4) with other oxides (FeO, MnO, and Cr2O3). The TL values ranged from 859 to 1310?C. Component additions increased the TL (per mass%) as Cr2O3 261?C, NiO 85?C, TiO2 42?C, MgO 33?C, Al2O3 18?C, and Fe2O3 18?C and decreased the TL (per mass%) as Na2O -29?C, Li2O -28?C, K2O -20?C, and B2O3 -8?C. Other oxides (CaO, MnO, SiO2, and U3O8) had little effect. The effect of RuO2 is not clear.

  9. Single-particle measurements of phase partitioning between primary and secondary organic aerosols.

    PubMed

    Robinson, Ellis Shipley; Donahue, Neil M; Ahern, Adam T; Ye, Qing; Lipsky, Eric

    2016-07-18

    Organic aerosols provide a measure of complexity in the urban atmosphere. This is because the aerosols start as an external mixture, with many populations from varied local sources, that all interact with each other, with background aerosols, and with condensing vapors from secondary organic aerosol formation. The externally mixed particle populations start to evolve immediately after emission because the organic molecules constituting the particles also form thermodynamic mixtures - solutions - in which a large fraction of the constituents are semi-volatile. The external mixtures are thus well out of thermodynamic equilibrium, with very different activities for many constituents, and yet also have the capacity to relax toward equilibrium via gas-phase exchange of semi-volatile vapors. Here we describe experiments employing quantitative single-particle mass spectrometry designed to explore the extent to which various primary organic aerosol particle populations can interact with each other or with secondary organic aerosols representative of background aerosol populations. These methods allow us to determine when these populations will and when they will not mix with each other, and then to constrain the timescales for that mixing. PMID:27092377

  10. Solidification fronts in supercooled liquids: how rapid fronts can lead to disordered glassy solids.

    PubMed

    Archer, A J; Robbins, M J; Thiele, U; Knobloch, E

    2012-09-01

    We determine the speed of a crystallization (or, more generally, a solidification) front as it advances into the uniform liquid phase after the system has been quenched into the crystalline region of the phase diagram. We calculate the front speed by assuming a dynamical density functional theory (DDFT) model for the system and applying a marginal stability criterion. Our results also apply to phase field crystal (PFC) models of solidification. As the solidification front advances into the unstable liquid phase, the density profile behind the advancing front develops density modulations and the wavelength of these modulations is a dynamically chosen quantity. For shallow quenches, the selected wavelength is precisely that of the crystalline phase and so well-ordered crystalline states are formed. However, when the system is deeply quenched, we find that this wavelength can be quite different from that of the crystal, so the solidification front naturally generates disorder in the system. Significant rearrangement and aging must subsequently occur for the system to form the regular well-ordered crystal that corresponds to the free energy minimum. Additional disorder is introduced whenever a front develops from random initial conditions. We illustrate these findings with simulation results obtained using the PFC model. PMID:23030925

  11. XRMON-SOL: Isothermal equiaxed solidification of a grain refined Al-20 wt%Cu alloy

    NASA Astrophysics Data System (ADS)

    Murphy, A. G.; Mathiesen, R. H.; Houltz, Y.; Li, J.; Lockowandt, C.; Henriksson, K.; Zimmermann, G.; Melville, N.; Browne, D. J.

    2016-04-01

    A novel isothermal solidification furnace (XRMON-SOL) has been developed for operation under terrestrial and microgravity conditions, using aluminium-based alloys, in conjunction with real-time in situ X-radiography. The furnace is scheduled to fly on board the MASER 13 Sounding Rocket with a view to investigating isothermal equiaxed solidification under microgravity conditions. The present work provides details of the furnace design as well as detailed analysis of pre-flight terrestrial solidification experiments investigating nucleation and growth characteristics of a thin sample of grain refined Al-20 wt%Cu alloy isothermally solidified at a constant cooling rate of -0.05 K/s. Measurements of nucleation density, nucleation undercooling, grain orientation, grain envelope evolution, primary tip growth velocities, and equiaxed grain interactions are provided. Although the effects of gravity were minimised by choice of sample orientation, we show that such effects can only be eliminated in a microgravity environment.

  12. The solidification and welding metallurgy of galling-resistant stainless steels

    SciTech Connect

    Robino, C.V.; Michael, J.R.; Maguire, M.C.

    1998-11-01

    The autogenous welding behavior of two commercial galling-resistant austenitic stainless steels, Nitronic 60 and Gall-Tough, was evaluated and compared. The solidification behavior and fusion zone hot-cracking tendency of the alloys was evaluated by using differential thermal analysis, Varestraint testing and laser spot-welding trials. Gleeble thermal cycle simulations were used to assess the hot ductility of the alloys during both on-heating and on-cooling portions of weld thermal cycles. Solidification microstructures were characterized by light optical and electron microscopy, and the solidification modes and phases were identified. Gas tungsten arc (GTA) welds in both alloys solidified by the ferritic-austenitic mode, and their behavior was best described using chromium and nickel equivalents developed specifically for the Nitronic series of alloys. Both alloys were found to be somewhat more susceptible to solidification hot cracking than conventional austenitic stainless steels, although the cracking resistance of Nitronic 60 was somewhat superior to Gall-Tough. Laser spot-welding trials resulted in both fusion and heat-affected zone cracking in the Nitronic 60, while Gall-Tough was resistant to cracking in these high-solidification-rate welds. Comparison of the laser weld microstructures indicated that Nitronic 60 shifts to fully austenitic solidification, while Gall-Tough shifts to an austenitic-ferritic solidification mode in high-energy-density processing. The hot ductility measurements indicated that Gall-Tough is generally superior to Nitronic 60 in both on-heating and on-cooling tests, apparently as a result of differences in grain size and the mechanism of ferrite formation at high temperatures.

  13. PREFACE: Third International Conference on Advances in Solidification Processes (ICASP - 3)

    NASA Astrophysics Data System (ADS)

    Zimmermann, Gerhard; Ratke, Lorenz

    2012-01-01

    The 3rd International Conference on Advances in Solidification Processes was held in the Rolduc Abbey in the Netherlands a few kilometres away from Aachen. Around 200 scientists from 24 countries come in for the four day meeting. They found a stimulating but also relaxing environment and atmosphere, with beautiful weather and the medieval abbey inviting for walks, discussions, sitting outside and drinking a beer or wine. The contributions given at the conference reflected recent advances in various topics of solidification processes, ranging from fundamental aspects to applied casting technologies. In 20 oral sessions and a large poster session innovative results of segregation phenomena, microstructure evolution, nucleation and growth, phase formation, polyphase solidification, rapid solidification and welding, casting technology, thermophysics of molten alloys, solidification with forced melt flow and growth of single crystals and superalloys together with innovative diagnostic techniques were presented. Thereby, findings from experiments as well as from numerical modeling on different lengths scales were jointly discussed and contribute to new insight in solidification behaviour. The papers presented in this open access proceedings cover about half the oral and poster presentations given. They were carefully reviewed as in classical peer reviewed journals by two independent referees and most of them were revised and thus improved according to the reviewers comments. We think that this collection of papers presented at ICASP-3 gives an impression of the excellent contributions made. The papers embrace both the basic and applied aspects of solidification. We especially wish to express our appreciation for the team around Georg Schmitz and Margret Nienhaus organising this event and giving us their valued advice and support at every stage in preparing the conference. We also thank Lokasenna Lektorat for taking the task of checking all language-associated issues and

  14. Casting And Solidification Technology (CAST): Directional solidification phenomena in a metal model at reduced gravity

    NASA Technical Reports Server (NTRS)

    Mccay, M. H.

    1988-01-01

    The Casting and Solidification Technology (CAST) experiment will study the phenomena that occur during directional solidification of an alloy, e.g., constitutional supercooling, freckling, and dendrite coarsening. The reduced gravity environment of space will permit the individual phenomena to be examined with minimum complication from buoyancy driven flows.

  15. Fundamental Studies of Solidification in Microgravity Using Real-Time X-Ray Microscopy

    NASA Technical Reports Server (NTRS)

    Curreri, Peter A.; Kaukler, William; Sen, Subhayu; Bhat, Biliyar N.

    1999-01-01

    This research applies a state of the art X-ray Transmission Microscope, XTM, to image (with resolutions up to 3 micrometers) the solidification of metallic or semiconductor alloys in real-time. We have successfully imaged in real-time: interfacial morphologies, phase growth, coalescence, incorporation of phases into the growing interface, and the solute boundary layer in the liquid at the solid-liquid interface. We have also measured true local growth rates and can evaluate segregation structures in the solid; a form of in-situ metallography. During this study, the growth of secondary phase fibers and lamellae from eutectic and monotectic alloys have been imaged during solidification, in real-time, for the first time in bulk metal alloys. Current high resolution X-ray sources and high contrast X-ray detectors have advanced to allow systematic study of solidification dynamics and the resulting microstructure. We have employed a state-of-the-art sub-micron source with acceleration voltages of 10-100 kV to image solidification of metals. One useful strength of the XTM stems from the manner an image is formed. The radiographic image is a shadow formed by x-ray photons that are not absorbed as they pass through the specimen. Composition gradients within the specimen cause variations in absorption of the flux such that the final image represents a spatial integral of composition (or thickness). The ability to image these features in real-time enables more fundamental and detailed understanding of solidification dynamics than has previously been possible. Hence, application of this technique towards microgravity experiments will allow rigorous testing of critical solidification models.

  16. Macrosegregation Caused by Convection Associated with Directional Solidification through Cross-Section Change

    NASA Technical Reports Server (NTRS)

    Ghods, M.; Lauer, M.; Tewari, S. N.; Poirier, D. R..; Grugel, R. N.

    2015-01-01

    Al-7 wt% Si and Pb-6 wt% Sb alloy samples were directionally solidified (DS), with liquid above and solid below and gravity pointing down, in cylindrical graphite crucibles through an abrupt cross-section change. Fraction eutectic distribution in the microstructure, primary dendrite spacing and primary dendrite trunk diameters have been measured in the DS samples in the vicinity of section change in order to examine the effect of convection associated with the combined influence of thermosolutal factors and solidification shrinkage. It is observed that convection not only produces extensive radial and axial macrosegregation near cross-section change, it also affects the dendritic array morphology. Primary dendrite spacing and primary dendrite trunk diameter, both, are influenced by this convection. In addition to the experimental results, preliminary results from a numerical model which includes solidification shrinkage and thermosolutal convection in the mushy zone in its analysis will also be presented

  17. Management of missiles injuries of the facial skeleton: primary, intermediate, and secondary phases.

    PubMed

    Kummoona, Raja

    2010-07-01

    This study included 235 patients with missile injuries of the facial skeleton, who were treated in the Maxillofacial Unit of the Hospital of Specialized Surgery in Medical City, Baghdad, Iraq, during a period of 4 years of war, since Iraq became the international battlefield for terrorism. There were 195 men and 40 women, with ages ranging from 1 to 70 years (mean, 39.5 years); all patients had severe facial injuries and posttraumatic missile deformities, including 27 patients with orbital injuries. This study also evaluates the management of the immediate, intermediate, and secondary phases.Deformities of the facial skeleton as a complication of missile injuries were classified into the following cases: 95 patients (40.43%) had bone loss, 72 patients (30.64%) had soft-tissue loss, 33 patients (14.05%) had orbital injuries, and 35 patients (14.90%) had other deformities of scar contracture, fistula, and sinus formation.The bony defects of the mandible were reconstructed by both bone chips carried by osteomesh tray harvested from the iliac crest in 24 patients and by block of corticocancellous bone graft from the iliac crest in 38 patients for reconstruction of the mandible, 4 cases for maxillary reconstruction, and 4 cases of orbital floor defect. K-wire was used in 23 cases for holding missing segments of the mandible. Soft-tissue reconstruction of the face was done in 72 cases, local flaps were used in 30 cases, regional flaps including lateral cervical flap in 10 cases, and cervicofacial flaps in 11 cases. The orbit was reconstructed by bone graft, lyophilized dura, and silastic implant. Low-velocity bullet injury to the frontal part of the head was treated by coronal flap, as an access in 6 cases required craniotomy and dura was reconstructed by galea or temporalis muscle. Scar contracture was treated by scar revision, and sinus tract was excised at the same time of scar revision. Primary phase required an urgent airway management, controlling an active

  18. Differences in soluble COD and ammonium when applying inverted phase fermentation to primary, secondary and mixed sludge.

    PubMed

    Negral, L; Marañón, E; Castrillón, L; Fernández-Nava, Y

    2015-01-01

    Primary, secondary and mixed sludge were treated by inverted phase fermentation. This treatment results in solid-liquid separation of sludge after endogenous enzymatic hydrolysis (anaerobic conditions: 42°C, 48 hours). The soluble chemical oxygen demand (sCOD) was increased in the solid phase up to 1,800%, 21,300% and 260% in primary, secondary and mixed sludge, respectively. The corresponding increase in sCOD in the liquid phase accordingly reached values of up to 440%, 5,100% and 140%. Phase separation led to an enrichment of volatile solids in the solid phase (89-358% primary sludge, 80-102% secondary sludge and 29-133% mixed sludge). The NH4+-N values increased notably after the endogenous enzymatic hydrolysis itself. To investigate the short-term evolution following the treatment, the variation in sCOD, NH4+-N and solids was also monitored after keeping the hydrolysate at 37°C under anaerobic conditions for 24 hours. This stage showed no generalized pattern in terms of sCOD. PMID:26465310

  19. Numerical modeling of solidification and convection in a viscous pure binary eutectic system

    NASA Technical Reports Server (NTRS)

    Oldenburg, Curtis M.; Spera, Frank J.

    1991-01-01

    The solidification and convection of the pure binary eutectic silicate system diopside-anorthite (Di-An) is numerically modeled. A mass-weighted enthalpy of fusion is used to account for the second solid phase (An) which crystallizes at the solidus temperature. Variable under-relaxation is used to aid convergence of the momentum equations in the implementation of the SIMPLER algorithm used to solve the two-dimensional continuum conservation equations. Numerical experiments of the solidification of Di80 melt show that a large temperature drop occurs across the solid and mush regions which decreases convective vigor in the liquid. Interesting compositional segregation patterns are produced during the solidification of Di80.

  20. Effects of Space Environment on Flow and Concentration During Directional Solidification

    NASA Technical Reports Server (NTRS)

    Benjapiyaporn, C.; Timchenko, V.; Leonardi, E.; deVahlDavis, G.; deGroh, H. C., III

    2000-01-01

    A study of directional solidification of a weak binary alloy (specifically, Bi - 1 at% Sn) based on the fixed grid single domain approach is being undertaken. The enthalpy method is used to solve for the temperature field over the computational domain including both the solid and liquid phases; latent heat evolution is treated with the aid of an effective specific heat coefficient. A source term accounting for the release of solute into the liquid during solidification has been incorporated into the solute transport equation. The vorticity-stream function formulation is used to describe thermosolutal convection in the liquid region. In this paper we numerically investigate the effects of g-jitter on directional solidification. A background gravity of 1 micro-g has been assumed, and new results for the effects of periodic disturbances over a range of amplitudes and frequencies on solute field and segregation have been presented.

  1. Characteristics of BN Precipitation and Growth During Solidification of BN Free-Machining Steel

    NASA Astrophysics Data System (ADS)

    Wang, Yu-Nan; Yang, Jian; Bao, Yan-Ping

    2014-12-01

    The effects of the cooling rate on the morphology and diameter distribution of BN inclusions and the solidification structure have been observed. The precipitation and growth behavior of BN inclusions during solidification have been analyzed with the help of thermodynamics and kinetics. The experimental results show that the diameter of BN inclusions increases with the decrease of cooling rate. The calculation results show that the segregation of boron is much stronger than that of nitrogen. Considering the segregation of solutes, BN formation takes place only in the mushy region when the solid fraction is close to 1 during solidification of BN free-machining steel. The difference between the nitrogen concentration in the remnant liquid phase increased by segregation and that in equilibrium is a driving force for BN growth. With the increase of cooling rate, the time for BN growth decreases and the radius of the precipitated BN inclusions is reduced.

  2. Characteristics of BN Precipitation and Growth During Solidification of BN Free-Machining Steel

    NASA Astrophysics Data System (ADS)

    Wang, Yu-Nan; Yang, Jian; Bao, Yan-Ping

    2014-09-01

    The effects of the cooling rate on the morphology and diameter distribution of BN inclusions and the solidification structure have been observed. The precipitation and growth behavior of BN inclusions during solidification have been analyzed with the help of thermodynamics and kinetics. The experimental results show that the diameter of BN inclusions increases with the decrease of cooling rate. The calculation results show that the segregation of boron is much stronger than that of nitrogen. Considering the segregation of solutes, BN formation takes place only in the mushy region when the solid fraction is close to 1 during solidification of BN free-machining steel. The difference between the nitrogen concentration in the remnant liquid phase increased by segregation and that in equilibrium is a driving force for BN growth. With the increase of cooling rate, the time for BN growth decreases and the radius of the precipitated BN inclusions is reduced.

  3. Containerless undercooling and solidification in drop tubes

    NASA Technical Reports Server (NTRS)

    Lacy, L. L.; Robinson, M. B.; Rathz, T. J.

    1981-01-01

    A containerless low-gravity environment, produced within a 32 m drop tube apparatus, has been used to undercool and solidify metals, alloys or glasses by eliminating crucible induced nucleation processes. Niobium droplets with diameters in the range of 2 to 5 mm have been undercooled by 525 K which corresponds to the maximum undercooling reported by Turnbull and others on fine dispersions of low melting point metals. Solidification at large undercooling resulted in single crystalline spheres with the formation of interdendritic shrinkage channels on the sample surface rather than interior shrinkage cavities. The grain refinement as observed for Ni samples undercooled and solidified in fused silica crucibles does not occur in free-falling drops of Nb. A calculated solidification speed of undercooled Nb is compared to Ni. A solidification speed of 320 m/s is found for the Nb drops. This solidification speed is greater than or comparable to the solidification speeds calculated in splat cooled samples. Thus, a drop tube apparatus can be useful in the preparation and study of high temperature metastable compounds or alloys in bulk form.

  4. Feasibility and effectiveness of the implementation of a primary prevention programme for type 2 diabetes in routine primary care practice: a phase IV cluster randomised clinical trial

    PubMed Central

    2012-01-01

    Background The objective of this study is to perform an independent evaluation of the feasibility and effectiveness of an educational programme for the primary prevention of type 2 diabetes (DM2) in high risk populations in primary care settings, implanted within the Basque Health Service - Osakidetza. Methods/design This is a prospective phase IV cluster clinical trial conducted under routine conditions in 14 primary health care centres of Osakidetza, randomly assigned to an intervention or control group. We will recruit a total sample of 1089 individuals, aged between 45 and 70 years old, without diabetes but at high risk of developing the condition (Finnish Diabetes Risk Score, FINDRISC ≥ 14) and follow them up for 2 years. Primary health care nursing teams of the intervention centres will implement DE-PLAN, a structured educational intervention program focused on changing healthy lifestyles (diet and physical activity); while the patients in the control centres will receive the usual care for the prevention and treatment of DM2 currently provided in Osakidetza. The effectiveness attributable to the programme will be assessed by comparing the changes observed in patients exposed to the intervention and those in the control group, with respect to the risk of developing DM2 and lifestyle habits. In terms of feasibility, we will assess indicators of population coverage and programme implementation. Discussion The aim of this study is to provide the scientific basis for disseminate the programme to the remaining primary health centres in Osakidetza, as a novel way of addressing prevention of DM2. The study design will enable us to gather information on the effectiveness of the intervention as well as the feasibility of implementing it in routine practice. Trial registration ClinicalTrials.gov NCT01365013 PMID:23158830

  5. Solidification studies of monotectic systems

    NASA Technical Reports Server (NTRS)

    Chang, K.

    1982-01-01

    Described is an attempt to determine critical wetting temperatures in monotectic systems and to investigate the wetting phase on container walls and the phase preferential wetting of a monotectic solid.

  6. DEMONSTRATION BULLETIN: SOLIDIFICATION/STABILIZATION PROCESS, Hazcon, Inc.

    EPA Science Inventory

    The solidification/stabilization technology mixes hazardous wastes, cement, water and an additive called Chloranan. Chloranan, a nontoxic chemical, encapsulates organic molecules, rendering them ineffective in retarding or inhibiting solidification. This treatment technol...

  7. MD simulations of phase stability of PuGa alloys: Effects of primary radiation defects and helium bubbles

    DOE PAGESBeta

    Dremov, V. V.; Sapozhnikov, F. A.; Ionov, G. V.; Karavaev, A. V.; Vorobyova, M. A.; Chung, B. W.

    2013-05-14

    We present classical molecular dynamics (MD) with Modified Embedded Atom Model (MEAM) simulations to investigate the role of primary radiation defects and radiogenic helium as factors affecting the phase stability of PuGa alloys in cooling–heating cycles at ambient pressure. The models of PuGa alloys equilibrated at ambient conditions were subjected to cooling–heating cycles in which they were initially cooled down to 100 K and then heated up to 500 K at ambient pressure. The rate of temperature change in the cycles was 10 K/ns. The simulations showed that the initial FCC phase of PuGa alloys undergo polymorphous transition in coolingmore » to a lower symmetry α'-phase. All the alloys undergo direct and reverse polymorphous transitions in the cooling–heating cycles. The alloys containing vacancies shift in both transitions to lower temperatures relative to the defect-free alloys. The radiogenic helium has much less effect on the phase stability compared to that of primary radiation defects (in spite of the fact that helium concentration is twice of that for the primary radiation defects). Lastly, this computational result agrees with experimental data on unconventional stabilization mechanism of PuGa alloys.« less

  8. MD simulations of phase stability of PuGa alloys: Effects of primary radiation defects and helium bubbles

    SciTech Connect

    Dremov, V. V.; Sapozhnikov, F. A.; Ionov, G. V.; Karavaev, A. V.; Vorobyova, M. A.; Chung, B. W.

    2013-05-14

    We present classical molecular dynamics (MD) with Modified Embedded Atom Model (MEAM) simulations to investigate the role of primary radiation defects and radiogenic helium as factors affecting the phase stability of PuGa alloys in cooling–heating cycles at ambient pressure. The models of PuGa alloys equilibrated at ambient conditions were subjected to cooling–heating cycles in which they were initially cooled down to 100 K and then heated up to 500 K at ambient pressure. The rate of temperature change in the cycles was 10 K/ns. The simulations showed that the initial FCC phase of PuGa alloys undergo polymorphous transition in cooling to a lower symmetry α'-phase. All the alloys undergo direct and reverse polymorphous transitions in the cooling–heating cycles. The alloys containing vacancies shift in both transitions to lower temperatures relative to the defect-free alloys. The radiogenic helium has much less effect on the phase stability compared to that of primary radiation defects (in spite of the fact that helium concentration is twice of that for the primary radiation defects). Lastly, this computational result agrees with experimental data on unconventional stabilization mechanism of PuGa alloys.

  9. Micro/macro solidification modeling of columnar eutectic growth

    NASA Astrophysics Data System (ADS)

    Judson, Ward Michael

    2000-11-01

    A general multidimensional model of alloy solidification is presented in which a velocity-dependent freezing temperature is coupled with the macroscale energy equation. The velocity dependence of the freezing temperature ( Tf˜v ) results from the microscale species diffusion for microstructures with coupled eutectic growth. At solidification rates ( ˜ 1--10 mm/s) that are representative of gravity permanent mold and die casting processes, consideration of the nonequilibrium conditions at the interface affects the prediction of the macroscale thermal field. Near-eutectic alloys freeze with a macroscopically discrete solid-liquid interface at a temperature below the equilibrium eutectic temperature. The model is illustrated with unidirectional solidification of a near-eutectic alloy in a finite domain and solved numerically with a fixed-grid Galerkin finite element method. The numerical algorithm includes inexpensive steps to compute the interface speed explicitly. By nondimensionalizing the governing equations the effect of coupled eutectic growth on heat transport is clearly identified so that the model's sensitivity to important parameters can be investigated. Additionally, the average eutectic spacing can be determined with the temperature field, rather than post-determination from a standard, uncoupled solution of the energy equation. The eutectic coupling results indicate that the predicted solid-liquid interface location lags behind the uncoupled solution; therefore, decreasing the amount of solid formed, increasing the total solidification time, and increasing the average eutectic spacing. A procedure is also illustrated for computing mechanical properties using experimental correlations and the computed interface velocity history. The effect of the eutectic undercooling is then studied in a square domain and a realistic three-dimensional production casting geometry. In order to address the multidimensional cases, a phase-field formulation is developed

  10. Enthalpies of a binary alloy during solidification

    NASA Technical Reports Server (NTRS)

    Poirier, D. R.; Nandapurkar, P.

    1988-01-01

    The purpose of the paper is to present a method of calculating the enthalpy of a dendritic alloy during solidification. The enthalpies of the dendritic solid and interdendritic liquid of alloys of the Pb-Sn system are evaluated, but the method could be applied to other binaries, as well. The enthalpies are consistent with a recent evaluation of the thermodynamics of Pb-Sn alloys and with the redistribution of solute in the same during dendritic solidification. Because of the heat of mixing in Pb-Sn alloys, the interdendritic liquid of hypoeutectic alloys (Pb-rich) of less than 50 wt pct Sn has enthalpies that increase as temperature decreases during solidification.

  11. Effects of anisotropic heat conduction on solidification

    NASA Technical Reports Server (NTRS)

    Weaver, J. A.; Viskanta, R.

    1989-01-01

    Two-dimensional solidification influenced by anisotropic heat conduction has been considered. The interfacial energy balance was derived to account for the heat transfer in one direction (x or y) depending on the temperature gradient in both the x and y directions. A parametric study was made to determine the effects of the Stefan number, aspect ratio, initial superheat, and thermal conductivity ratios on the solidification rate. Because of the imposed boundary conditions, the interface became skewed and sometimes was not a straight line between the interface position at the upper and lower adiabatic walls (spatially nonlinear along the height). This skewness depends on the thermal conductivity ratio k(yy)/k(yx). The nonlinearity of the interface is influenced by the solidification rate, aspect ratio, and k(yy/k(yx).

  12. Advanced solidification system using high performance cement

    SciTech Connect

    Kikuchi, Makoto; Matsuda, Masami; Nishi, Takashi; Tsuchiya, Hiroyuki; Izumida, Tatsuo

    1995-12-31

    Advanced cement solidification is proposed for the solidification of radioactive waste such as spent ion exchange resin, incineration ash and liquid waste. A new, high performance cement has been developed to raise volume reduction efficiency and lower radioactivity release into the environment. It consists of slag cement, reinforcing fiber, natural zeolite and lithium nitrate (LiNO{sub 3}). The fiber allows waste loading to be increased from 20 to 55kg-dry resin/200L. The zeolite, whose main constituent is clinoptilolite, reduces cesium leachability from the waste form to about 1/10. Lithium nitrate prevents alkaline corrosion of the aluminum, contained in ash, and reduces hydrogen gas generation. Laboratory and full-scale pilot plant experiments were performed to evaluate properties of the waste form, using simulated wastes. Emphasis was laid on improvement of solidification of spent resin and ash.

  13. Transport processes in directional solidification and their effects on microstructure development

    SciTech Connect

    Mazumder, Prantik

    1999-11-08

    The processing of materials with unique electronic, mechanical, optical and thermal properties plays a crucial role in modern technology. The quality of these materials depend strongly on the microstructure and the solute/dopant fields in the solid product, that are strongly influenced by the intricate coupling of heat and mass transfer and melt flow in the growth systems. An integrated research program is developed that include precisely characterized experiments and detailed physical and numerical modeling of the complex transport and dynamical processes. Direct numerical simulation of the solidification process is carried out that takes into account the unsteady thermo-solutal convection in the vertical Bridgman crystal growth system, and accurately models the thermal interaction between the furnace and the ampoule by appropriately using experimentally measured thermal profiles. The flow instabilities and transitions and the nonlinear evolution following the transitions are investigated by time series and flow pattern analysis. A range of complex dynamical behavior is predicted with increasing thermal Rayleigh number. The route to chaos appears as: steady convection {r_arrow} transient mono-periodic {r_arrow} transient bi-periodic {r_arrow} transient quasi-periodic {r_arrow} transient intermittent oscillation-relaxation {r_arrow} stable intermittent oscillation-relaxation attractor. The spatio-temporal dynamics of the melt flow is found to be directly related to the spatial patterns observed experimentally in the solidified crystals. The application of the model to two phase Sn-Cd peritectic alloys showed that a new class of tree-like oscillating microstructure develops in the solid phase due to unsteady thermo-solutal convection in the liquid melt. These oscillating layered structures can give the illusion of band structures on a plane of polish. The model is applied to single phase solidification in the Al-Cu and Pb-Sn systems to characterize the effect of

  14. The solidification behavior of an Alloy 625/718 variant

    SciTech Connect

    Cieslak, M.J.

    1991-01-01

    The solidification behavior of Custom Age 625 PLUS{reg sign} is examined using an integrated analytical approach. Like its predecessors, Alloys 625 and 718, the solidification behavior of this new alloy is dominated by the presence and segregation of Nb, which gives rise to a {gamma}/Laves terminal solidification constituent. 8 refs., 5 figs., 2 tabs.

  15. Development of Stable Solidification Method for Insoluble Ferrocyanides-13170

    SciTech Connect

    Ikarashi, Yuki; Masud, Rana Syed; Mimura, Hitoshi; Ishizaki, Eiji; Matsukura, Minoru

    2013-07-01

    The development of stable solidification method of insoluble ferrocyanides sludge is an important subject for the safety decontamination in Fukushima NPP-1. By using the excellent immobilizing properties of zeolites such as gas trapping ability and self-sintering properties, the stable solidification of insoluble ferrocyanides was accomplished. The immobilization ratio of Cs for K{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O saturated with Cs{sup +} ions (Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O) was estimated to be less than 0.1% above 1,000 deg. C; the adsorbed Cs{sup +} ions are completely volatilized. In contrast, the novel stable solid form was produced by the press-sintering of the mixture of Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O and zeolites at higher temperature of 1,000 deg. C and 1,100 deg. C; Cs volatilization and cyanide release were completely depressed. The immobilization ratio of Cs, under the mixing conditions of Cs{sub 2}[CoFe(CN){sub 6}].nH{sub 2}O:CP= 1:1 and calcining temperature: 1,000 deg. C, was estimated to be nearly 100%. As for the kinds of zeolites, natural mordenite (NM), clinoptilolite (CP) and Chabazite tended to have higher immobilization ratio compared to zeolite A. This may be due to the difference in the phase transformation between natural zeolites and synthetic zeolite A. In the case of the composites (K{sub 2-X}Ni{sub X/2}[NiFe(CN){sub 6}].nH{sub 2}O loaded natural mordenite), relatively high immobilization ratio of Cs was also obtained. This method using zeolite matrices can be applied to the stable solidification of the solid wastes of insoluble ferrocyanides sludge. (authors)

  16. Observations of a monotectic solidification interface morphology

    NASA Technical Reports Server (NTRS)

    Kaukler, W. F.; Frazier, D. O.

    1985-01-01

    For detailed studies of the region around a solidification interface on a microscopic scale, a very thin (essentially two-dimensional) test cell may be translated across two temperature-controlled heating/cooling blocks and viewed with a microscope. Such a device is sometimes referred to as a temperature gradient microscope stage (TGS). Of particular interest in this study is the behavior of a monotectic type solution during solidification. Succinonitrile based model systems for metallic monotectic alloys, when solidified on a TGS, form an unusual 'worm-like' micromorphology. These interfaces are observable in situ under high optical magnification during growth.

  17. Observations of a monotectic solidification interface morphology

    NASA Astrophysics Data System (ADS)

    Kaukler, W. F.; Frazier, D. O.

    1985-04-01

    For detailed studies of the region around a solidification interface on a microscopic scale, a very thin (essentially two-dimensional) test cell may be translated across two temperature-controlled heating/cooling blocks and viewed with a microscope. Such a device is sometimes referred to as a temperature gradient microscope stage (TGS). Of particular interest in this study is the behavior of a monotectic type solution during solidification. Succinonitrile based model systems for metallic monotectic alloys, when solidified on a TGS, form an unusual 'worm-like' micromorphology. These interfaces are observable in situ under high optical magnification during growth.

  18. Novel Directional Solidification Processing of Hypermonotectic Alloys

    NASA Technical Reports Server (NTRS)

    Grugel, Richard N.

    1999-01-01

    Gravity driven separation precludes uniform microstructural development during controlled directional solidification (DS) processing of hypermonotectic alloys. It is well established that liquid/liquid suspensions, in which the respective components are immiscible and have significant density differences, can be established and maintained by utilizing ultrasound. A historical introduction to this work is presented with the intent of establishing the basis for applying the phenomena to promote microstructural uniformity during controlled directional solidification processing of immiscible mixtures. Experimental work based on transparent organics, as well as salt systems, will be presented in view of the processing parameters.

  19. Cellular automata modeling of weld solidification structure

    SciTech Connect

    Dress, W.B.; Zacharia, T.; Radhakrishnan, B.

    1993-12-31

    The authors explore the use of cellular automata in modeling arc-welding processes. A brief discussion of cellular automata and their previous use in micro-scale solidification simulations is presented. Macro-scale thermal calculations for arc-welding at a thin plate are shown to give good quantitative and qualitative results. Combining the two calculations in a single cellular array provides a realistic simulation of grain growth in a welding process. Results of simulating solidification in a moving melt pool in a poly-crystalline alloy sheet are presented.

  20. Incorporating interfacial phenomena in solidification models

    NASA Technical Reports Server (NTRS)

    Beckermann, Christoph; Wang, Chao Yang

    1994-01-01

    A general methodology is available for the incorporation of microscopic interfacial phenomena in macroscopic solidification models that include diffusion and convection. The method is derived from a formal averaging procedure and a multiphase approach, and relies on the presence of interfacial integrals in the macroscopic transport equations. In a wider engineering context, these techniques are not new, but their application in the analysis and modeling of solidification processes has largely been overlooked. This article describes the techniques and demonstrates their utility in two examples in which microscopic interfacial phenomena are of great importance.

  1. Characterization of Energy Conservation in Primary Knock-On Atom Cascades: Ballistic Phase Effects on Variable Time Steps

    SciTech Connect

    Corrales, Louis R.; Devanathan, Ram

    2006-09-01

    Non-equilibrium molecular dynamics simulation trajectories must in principle conserve energy along the entire path. Processes exist in high-energy primary knock-on atom cascades that can affect the energy conservation, specifically during the ballistic phase where collisions bring atoms into very close proximities. The solution, in general, is to reduce the time step size of the simulation. This work explores the effects of variable time step algorithms and the effects of specifying a maximum displacement. The period of the ballistic phase can be well characterized by methods developed in this work to monitor the kinetic energy dissipation during a high-energy cascade.

  2. Phase and group velocity of focused, pulsed Gaussian beams in the presence and absence of primary aberrations

    NASA Astrophysics Data System (ADS)

    Major, Balázs; Horváth, Zoltán L.; Porras, Miguel A.

    2015-06-01

    This work presents a study on the phase- and group-velocity variations of focused, pulsed Gaussian beams during the propagation through the focal region along the optical axis. In the aberration-free case, it is discussed how the wavelength dependence of beam properties alters the group velocity, and how a chromatic aberration-like effect can arise even when focusing is performed with an element that does not have chromatic aberration. It is also examined what effects primary spherical aberration, astigmatism, coma, curvature of field and distortion, along with chromatic aberration, have on the phase- and group-velocity changes occurring during propagation through focus.

  3. Simultaneous solid phase extraction and derivatization of aliphatic primary amines prior to separation and UV-absorbance detection.

    PubMed

    Felhofer, Jessica L; Scida, Karen; Penick, Mark; Willis, Peter A; Garcia, Carlos D

    2013-10-15

    To overcome the problem of poor sensitivity of capillary electrophoresis-UV absorbance for the detection of aliphatic amines, a solid phase extraction and derivatization scheme was developed. This work demonstrates successful coupling of amines to a chromophore immobilized on a solid phase and subsequent cleavage and analysis. Although the analysis of many types of amines is relevant for myriad applications, this paper focuses on the derivatization and separation of amines with environmental relevance. This work aims to provide the foundations for future developments of an integrated sample preparation microreactor capable of performing simultaneous derivatization, preconcentration, and sample cleanup for sensitive analysis of primary amines. PMID:24054648

  4. Simultaneous Solid Phase Extraction and Derivatization of Aliphatic Primary Amines Prior to Separation and UV-Absorbance Detection

    PubMed Central

    Felhofer, Jessica L.; Scida, Karen; Penick, Mark; Willis, Peter A.; Garcia, Carlos D.

    2013-01-01

    To overcome the problem of poor sensitivity of capillary electrophoresis-UV absorbance for the detection of aliphatic amines, a solid phase extraction and derivatization scheme was developed. This work demonstrates successful coupling of amines to a chromophore immobilized on a solid phase and subsequent cleavage and analysis. Although the analysis of many types of amines is relevant for myriad applications, this paper focuses on the derivatization and separation of amines with environmental relevance. This work aims to provide the foundations for future developments of an integrated sample preparation microreactor capable of performing simultaneous derivatization, preconcentration, and sample cleanup for sensitive analysis of primary amines. PMID:24054648

  5. Ionic liquid-assisted liquid-phase microextraction based on the solidification of floating organic droplets combined with high performance liquid chromatography for the determination of benzoylurea insecticide in fruit juice.

    PubMed

    Yang, Miyi; Zhang, Panjie; Hu, Lu; Lu, Runhua; Zhou, Wenfeng; Zhang, Sanbing; Gao, Haixiang

    2014-09-19

    A green, simple, and efficient method, ionic liquid-assisted liquid-liquid microextraction based on the solidification of floating organic droplets (ILSFOD-LLME) collected via a bell-shaped collection device (BSCD) coupled to high performance liquid chromatography with a variable-wavelength detector, was developed for the preconcentration and analysis of seven benzoylurea insecticides (BUs) in fruit juice. In the proposed method, the low-density solvent 1-dodecanol and the ionic liquid trihexyl(tetradecyl)phosphonium hexafluorophosphate ([P14, 6, 6, 6]PF6) were used as extractant. The extraction solvent droplet was easily collected and separated by the BSCD without centrifugation. The experimental parameters were optimized by the one-factor-at-a-time approach and were followed using an orthogonal array design. The results indicated the different effects of each parameter for extraction efficiency. Under the optimal conditions in the water model, the limits of detection for the analytes varied from 0.03 to 0.28μgL(-1). The enrichment factors ranged from 160 to 246. Linearities were achieved for hexaflumuron and flufenoxuron in the range of 0.5-500μgL(-1), for triflumuron, lufenuron and diafenthiuron in the range of 1-500μgL(-1), and for diflubenzuron and chlorfluazuron in the range of 5-500μgL(-1); the correlation coefficients for the BUs ranged from 0.9960 to 0.9990 with recoveries of 75.6-113.9%. Finally, the developed technique was successfully applied to real fruit juice with acceptable results. The relative standard deviations (RSDs) of the seven BUs at two spiked levels (50 and 200μgL(-1)) varied between 0.1% and 7.3%. PMID:25124227

  6. Enantioseparations of primary amino compounds by high-performance liquid chromatography using chiral crown ether-based chiral stationary phase.

    PubMed

    Hyun, Myung Ho

    2013-01-01

    Liquid chromatographic resolution of racemic compounds containing a primary amino group has been known to be most successful when chiral crown ether-based chiral stationary phases (CSPs) are used. Among various crown ether-based CSPs, the stationary phase based on (+)-(18-crown-6)-2,3,11,12-tetracarboxylic acid covalently bonded to silica gel has been successfully applied in the resolution of various racemic compounds containing primary amino groups. In this chapter, the preparation of the CSP based on (+)-(18-crown-6)-2,3,11,12-tetracarboxylic acid covalently bonded to silica gel and examples for the application to the enantioseparation of racemic compounds including α-amino acids, cyclic amines, amino alcohols, and chiral drugs are described. PMID:23283776

  7. Determination of Systems Suitable for Study as Monotectic Binary Metallic Alloy Solidification Models

    NASA Technical Reports Server (NTRS)

    Smith, J. E., Jr.

    1983-01-01

    Succinonitrile-water and diethylene glycol-ethyl salicylate are two transparent systems which have been studied as monotectic binary metallic alloy solidification models. Being transparent, these systems allow for the direct observations of phase transformations and solidification reactions. The objective was to develop a screening technique to find systems of interest and then experimentally measure those systems. The succinonitrile-water system was used to check the procedures. To simulate the phase diagram of the system, two computer programs which determine solid-liquid and liquid-liquid equilibria were obtained. These programs use the UNIFAC method to determine activity coefficients and together with several other programs were used to predict the phase diagram. An experimental apparatus was developed and the succinonitrile-water phase diagram measured. The diagram was compared to both the simulation and literature data. Substantial differences were found in the comparisons which serve to demonstrate the need for this procedure.

  8. Modeling Primary Breakup: A Three-Dimensional Eulerian Level Set/Vortex Sheet Method for Two-Phase Interface Dynamics

    NASA Technical Reports Server (NTRS)

    Herrmann, M.

    2003-01-01

    This paper is divided into four parts. First, the level set/vortex sheet method for three-dimensional two-phase interface dynamics is presented. Second, the LSS model for the primary breakup of turbulent liquid jets and sheets is outlined and all terms requiring subgrid modeling are identified. Then, preliminary three-dimensional results of the level set/vortex sheet method are presented and discussed. Finally, conclusions are drawn and an outlook to future work is given.

  9. Benard convection in binary mixtures with Soret effects and solidification

    NASA Technical Reports Server (NTRS)

    Zimmermann, G.; Mueller, U.; Davis, S. H.

    1992-01-01

    Benard convection was studied in a two-component liquid which displayed Soret effects (Soret, 1879; DeGroot and Mazur, 1969) and in which the temperatures of the horizontal boundaries spanned the solidification temperature of the mixture. A steady basic state was observed, in which the layer is partly liquid (near the lower, heated plate) and partly solid (near the upper, cooled plate) with the interface being planar, and in which all transport is by conduction and diffusion. Linear stability of the basic state was examined to determine how the presence of solid and the ability of the material to solidify or melt under disturbance affects the critical conditions from the onset of instability. The theoretical results obtained for cases when the phase change is absent and when the Soret effects are absent (but the phase change is present) are compared with an experiment using alcohol-water mixtures.

  10. Effects of Traveling Magnetic Field on Dynamics of Solidification

    NASA Technical Reports Server (NTRS)

    Mazuruk, Konstantin; Grugel, Richard; Motakef, Shariar

    2001-01-01

    TMF is based on imposing a controlled phase-shift in a train of electromagnets, forming a stack. Thus, the induced magnetic field can be considered to be travelling along the axis of the stack. The coupling of this traveling wave with an electrically conducting fluid results in a basic flow in a form of a single axisymmetric roll. The magnitude and direction of this flow can be remotely controlled. Furthermore, it is possible to localize the effect of this force field though activating only a number of the magnets. This force field generated in the fluid can, in principle, be used to control and modify convection in the molten material. For example, it can be used to enhance convective mixing in the melt, and thereby modify the interface shape, and macrosegregation. Alternatively, it can be used to counteract thermal and/or solutal buoyancy forces. High frequency TMF can be used in containerless processing techniques, such as float zoning, to affect the very edge of the fluid so that Marangoni flow can be counter balanced. The proposed program consists of basic fundamentals and applications. Our goal in conducting the following experiments and analyses is to establish the validity of TMF as a new tool for solidification processes. Due to its low power consumption and simplicity of design, this tool may find wide spread use in a variety of space experiments. The proposed ground based experiments are intended to establish the advantages and limitations of employing this technique. In the fundamentals component of the proposed program, we will use theoretical tools and experiments with mercury to establish the fundamental aspects of TMF-induced convection through a detailed comparison of theoretical predictions and experimental measurements of flow field. In this work, we will conduct a detailed parametric study involving the effects of magnetic field strength, frequency, wave vector, and the fluid geometry. The applications component of this work will be focused on

  11. MRO's HiRISE Education and Public Outreach during the Primary Science Phase

    NASA Astrophysics Data System (ADS)

    Gulick, V. C.; Davatzes, A. K.; Deardorff, G.; Kanefsky, B.; Conrad, L. B.; HiRISE Team

    2008-12-01

    Looking back over one Mars year, we report on the accomplishments of the HiRISE EPO program during the primary science phase of MRO. A highlight has been our student image suggestion program, conducted in association with NASA Quest as HiRISE Image Challenges (http://quest.arc.nasa.gov/challenges/hirise/). During challenges, students, either individually or as part of a collaborative classroom or group, learn about Mars through our webcasts, web chats and our educational material. They use HiWeb, HiRISE's image suggestion facility, to submit image suggestions and include a short rationale for why their target is scientifically interesting. The HiRISE team gives priority to obtaining a sampling of these suggestions as quickly as possible so that the acquired images can be examined by the students. During the challenge, a special password-protected web site allows participants to view their returned images before they are released to the public (http://marsoweb.nas.nasa.gov/hirise/quest/). Students are encouraged to write captions for the returned images. Finished captions are then posted and highlighted on the HiRISE web site (http://hirise.lpl.arizona.edu) along with their class, teacher's name and the name of their school. Through these HiRISE challenges, students and teachers become virtual science team members, participating in the same process (selecting and justifying targets, analyzing and writing captions for acquired images), and using the same software tools as the HiRISE team. Such an experience is unique among planetary exploration EPO programs. To date, we have completed three HiRISE challenges and a fourth is currently ongoing. More than 200 image suggestions were submitted during the previous challenges and over 85 of these image requests have been acquired so far. Over 675 participants from 45 states and 42 countries have registered for the previous challenges. These participants represent over 8000 students in grades 2 through 14 and consist

  12. Effects of Low Gravity on Superalloy Solidification

    NASA Technical Reports Server (NTRS)

    Johnston, M. H.; Parr, R. A.; Curreri, P. A.; Alter, Wendy

    1987-01-01

    Report describes experiments on directional solidification on MAR-M246(Hf) superalloy in low gravity. Determines effects of reduction in gravity on growth of dendrites and on resultant interdendritic segregation of various constituents, particularly of additive hafnium. Interdendritic spacings and carbide contents increase.

  13. Solidification process control for advanced superalloys

    NASA Technical Reports Server (NTRS)

    Gray, H. R.; Dreshfield, R. L.

    1982-01-01

    The importance of understanding and controlling the basic solidification process in high temperature alloy technology as applied to gas turbine engine production is discussed. Resultant tailoring of the superalloy macro- and microstructure offers significant potential for continued advances in superalloy use temperatures in turbine engines. Atomized superalloy powders, rapidly solidified superalloys, microstructural control, and advanced superalloys are discussed.

  14. Solidification of oils and organic liquids

    SciTech Connect

    Clark, D.E.; Colombo, P.; Neilson, R.M. Jr.

    1982-07-01

    The suitability of selected solidification media for application in the disposal of low-level oil and other organic liquid wastes has been investigated. In the past, these low-level wastes (LLWs) have commonly been immobilized by sorption onto solid absorbents such as vermiculite or diatomaceous earth. Evolving regulations regarding the disposal of these materials encourage solidification. Solidification media which were studied include Portland type I cement; vermiculite plus Portland type I cement; Nuclear Technology Corporation's Nutek 380-cement process; emulsifier, Portland type I cement-sodium silicate; Delaware Custom Materiel's cement process; and the US Gypsum Company's Envirostone process. Waste forms have been evaluated as to their ability to reliably produce free standing monolithic solids which are homogeneous (macroscopically), contain < 1% free standing liquids by volume and pass a water immersion test. Solidified waste form specimens were also subjected to vibratory shock testing and flame testing. Simulated oil wastes can be solidified to acceptable solid specimens having volumetric waste loadings of less than 40 volume-%. However, simulated organic liquid wastes could not be solidified into acceptable waste forms above a volumetric loading factor of about 10 volume-% using the solidification agents studied.

  15. Solidification studies of automotive heat exchanger materials

    NASA Astrophysics Data System (ADS)

    Carlberg, T.; Jaradeh, M.; Kamgou Kamaga, H.

    2006-11-01

    Modifications of the aluminum alloy AA 3003 have been studied to improve and tailorits properties for applications in automotive heat exchangers. Laboratory techniques have been applied to simulate industrial direct-chill casting, and some basic solidification studies have been conducted. The results are coupled to structures observed in industrial-size ingots and discussed in terms of structure-property relations.

  16. Visualizing weld metal solidification using organic analogs

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.; Rogers, Gary Ray

    1993-01-01

    The objectives of this educational exercise are to allow the student to observe the solidification of a low melting temperature transparent crystalline organic compound that exhibits behavior similar to that of weld metal. A list of equipment and supplies and the procedure for the experiment are presented.

  17. Detached growth of germanium by directional solidification

    NASA Astrophysics Data System (ADS)

    Palosz, W.; Volz, M. P.; Cobb, S.; Motakef, S.; Szofran, F. R.

    2005-04-01

    The conditions of detached solidification under controlled pressure differential across the meniscus were investigated. Uncoated and graphite- or BN-coated silica and pBN crucibles were used. Detached and partly detached growth was achieved in pBN and BN-coated crucibles, respectively. The results of the experiments are discussed based on the theory of Duffar et al.

  18. SOLIDIFICATION/STABILIZATION: IS IT ALWAYS APPROPRIATE?

    EPA Science Inventory

    The findings of recent research and evaluation efforts are assessed to determine whether solidification/stabilization (S/S) has been properly and appropriately applied for different types of hazardous wastes. Results from these studies are mixed and, as a result, the need for pro...

  19. Uncertainty Quantification of Modelling of Equiaxed Solidification

    NASA Astrophysics Data System (ADS)

    Fezi, K.; Krane, M. J. M.

    2016-07-01

    Numerical simulations of metal alloy solidification are used to gain insight into physical phenomena that cannot be observed experimentally. Often validation of such models has been done through comparison to sparse experimental data, to which agreement can be misinterpreted due to both model and experimental uncertainty. Uncertainty quantification (UQ) and sensitivity analysis are performed on a transient model of solidification of Al-4.5 wt.% Cu in a rectangular cavity, with equiaxed (grain refined) solidification morphology. This model solves equations for momentum, temperature, and species conservation; UQ and sensitivity analysis are performed for the degree of macrosegregation. A Smolyak sparse grid algorithm is used to select input values to construct a response surface fit to model outputs. The response surface is then used as a surrogate for the solidification model to determine the sensitivities and probability density functions of the model outputs. Uncertain model inputs of interest include the secondary dendrite arm spacing, equiaxed particle size, and fraction solid at which the rigid mushy zone forms. Similar analysis was also performed on a transient model of direct chill casting of the same alloy.

  20. Detached Growth of Germanium by Directional Solidification

    NASA Technical Reports Server (NTRS)

    Palosz, W.; Volz, M. P.; Cobb, S.; Motakef, S.; Szofran, F. R.

    2004-01-01

    The conditions of detached solidification under controlled pressure differential across the meniscus were investigated. Uncoated and graphite- or BN-coated silica and pBN crucibles were used. Detached and partly detached growth was achieved in pBN and BN-coated crucibles, respectively. The results of the experiments are discussed based on the theory of Duffar et al.

  1. SOLIDIFICATION/STABILIZATION: IS IT ALWAYS APPROPRIATE?

    EPA Science Inventory

    The increasing use of solidification/stabilization (S/S) technologies in the United States, especially for remediation of sites under the Superfund program, has raised several questions about the overall appropriateness of S/S. or many types of hazardous waste, notably for heavy ...

  2. Directional solidification of eutectic composites in space environment

    NASA Technical Reports Server (NTRS)

    Yue, A. S.

    1972-01-01

    The Ni-Ni3Ta eutectic and a nickel-base alloy containing 30 wt pct Ta were solidified unidirectionally in an electron beam floating zone melting apparatus. It was found that the volume fraction of the Ni3Ta phase in the Ni-Ni3Ta eutectic mixture was increased from 7.6 to 36 volume pct in agreement with the theory as predicted. Tensile properties of the randomly solidified and unidirectionally solidified Ni-Ni3Ta eutectic were determined as function of solidification rate and temperature. It was found that the ultimate tensile strength decreased as both the test temperature and solidification rate increased. An elongation of 40 pct was obtained for a nickelbase alloy containing 30 wt at room temperature. This unusually large elongation was attributed to the superplastic behavior of the alloy. The critical currents versus the external fields at 2.5, 3.0, 3.5 and 4.2 deg for the unidirectionally solidified Pb-Sn eutectic were measured. The values of critical fields at zero critical currents were obtained by extrapolation.

  3. Solidification and crystal growth of solid solution semiconducting alloys

    NASA Technical Reports Server (NTRS)

    Lehoczky, S. L.; Szofran, F. R.

    1984-01-01

    Problems associated with the solidification and crytal growth of solid-solution semiconducting alloy crystals in a terrestrial environment are described. A detailed description is given of the results for the growth of mercury cadmium telluride (HgCdTe) alloy crystals by directional solidification, because of their considerable technological importance. A series of HgCdTe alloy crystals are grown from pseudobinary melts by a vertical Bridgman method using a wide range of growth rates and thermal conditions. Precision measurements are performed to establish compositional profiles for the crystals. The compositional variations are related to compositional variations in the melts that can result from two-dimensional diffusion or density gradient driven flow effects ahead of the growth interface. These effects are discussed in terms of the alloy phase equilibrium properties, the recent high temperature thermophysical data for the alloys and the highly unusual heat transfer characteristics of the alloy/ampule/furnace system that may readily lead to double diffusive convective flows in a gravitational environment.

  4. Aqueous two-phase flotation for primary recovery of bacteriocin-like inhibitory substance (BLIS) from Pediococcus acidilactici Kp10.

    PubMed

    Md Sidek, Nurul Lyana; Tan, Joo Shun; Abbasiliasi, Sahar; Wong, Fadzlie Wong Faizal; Mustafa, Shuhaimi; Ariff, Arbakariya B

    2016-08-01

    An aqueous two-phase flotation (ATPF) system based on polyethylene glycol (PEG) and sodium citrate (NaNO3C6H5O7·2H2O) was considered for primary recovery of bacteriocin-like inhibitory substance (BLIS) from Pediococcus acidilactici Kp10. The effects of ATPF parameters namely phase composition, tie-line length (TLL), volume ratio between the two phases (VR), amount of crude load (CL), pH, nitrogen gas flow rate (FR) and flotation time (FT) on the performance of recovery were evaluated. BLIS was mainly concentrated into the upper PEG-rich phase in all systems tested so far. The optimum conditions for BLIS purification, which composed of PEG 8000/sodium citrate, were: TLL of 42.6, VR of 0.4, CL of 22% (w/w), pH 7, average FT of 30min and FR of 20mL/min. BLIS was partially purified up to 5.9-fold with a separation efficiency of 99% under this optimal conditions. A maximum yield of BLIS activity of about 70.3% was recovered in the PEG phase. The BLIS from the top phase was successfully recovered with a single band in SDS-gel with molecular weight of about 10-15kDa. ATPF was found to be an effective technique for the recovery of BLIS from the fermentation broth of P. acidilactici Kp10. PMID:27262666

  5. Microstructure, corrosion behavior and cytotoxicity of biodegradable Mg-Sn implant alloys prepared by sub-rapid solidification.

    PubMed

    Zhao, Chaoyong; Pan, Fusheng; Zhao, Shuang; Pan, Hucheng; Song, Kai; Tang, Aitao

    2015-09-01

    In this study, biodegradable Mg-Sn alloys were fabricated by sub-rapid solidification, and their microstructure, corrosion behavior and cytotoxicity were investigated by using optical microscopy, scanning electron microscopy equipped with an energy dispersive X-ray spectroscopy, X-ray diffraction, immersion test, potentiodynamic polarization test and cytotoxicity test. The results showed that the microstructure of Mg-1Sn alloy was almost equiaxed grain, while the Mg-Sn alloys with higher Sn content (Sn≥3 wt.%) displayed α-Mg dendrites, and the secondary dendrite arm spacing of the primary α-Mg decreased significantly with increasing Sn content. The Mg-Sn alloys consisted of primary α-Mg matrix, Sn-rich segregation and Mg2Sn phase, and the amount of Mg2Sn phases increased with increasing Sn content. Potentiodynamic polarization and immersion tests revealed that the corrosion rates of Mg-Sn alloys increased with increasing Sn content. Cytotoxicity test showed that Mg-1Sn and Mg-3Sn alloys were harmless to MG63 cells. These results of the present study indicated that Mg-1Sn and Mg-3Sn alloys were promising to be used as biodegradable implants. PMID:26046288

  6. Comparison of Carbon and Hi-Z Primary Collimators for the LHC Phase II Collimation System

    SciTech Connect

    Keller, Lewis; Markiewicz, Thomas; Smith, Jeffrey; Assmann, Ralph; Bracco, Chiara; Weiler, Thomas; /Karlsruhe, Inst. Technol.

    2011-10-31

    A current issue with the LHC collimation system is single-diffractive, off-energy protons from the primary collimators that pass completely through the secondary collimation system and are absorbed immediately downbeam in the cold magnets of the dispersion suppressor section. Simulations suggest that the high impact rate could result in quenching of these magnets. We have studied replacing the 60 cm primary graphite collimators, which remove halo mainly by inelastic strong interactions, with 5.25 mm tungsten, which remove halo mainly by multiple coulomb scattering and thereby reduce the rate of single-diffractive interactions that cause losses in the dispersion suppressor.

  7. Accelerated Reader as a Literacy Catch-Up Intervention during Primary to Secondary School Transition Phase

    ERIC Educational Resources Information Center

    Siddiqui, Nadia; Gorard, Stephen; See, Beng Huat

    2016-01-01

    This paper describes an evaluation of an internet-based reading programme called Accelerated Reader (AR), which is widely used in UK schools and worldwide. AR is a whole-group reading management and monitoring programme that aims to stimulate the habit of independent reading among primary and secondary age pupils. The evaluation involved 349…

  8. Quantification of the Solidification Microstructure in Continuously-Cast High-Carbon Steel Billets

    NASA Astrophysics Data System (ADS)

    Ganguly, Suvankar; Choudhary, S. K.

    2009-06-01

    In this work, an attempt has been made to investigate the relationship between the cast microstructure and solidification variables in industrial scale, continuously-cast (CC) high-carbon steel billets. Toward these, theoretical and experimental studies are undertaken to predict the evolution of dendrite arm spacing (DAS) in the columnar zone of CC billets. Several billet samples collected from the continuous casting shop of Tata Steel are used to characterize the solidification microstructure, and interdendritic arm spacings (both primary and secondary) are measured. Macrostructural examination of the billet samples indicates predominantly columnar structure in all billets. Dendrite arm spacings vary over a wide range indicating nonuniform secondary cooling. A mathematical model is also developed to describe the relationship between dendrite structures and solidification parameters. The model considers the effect of change of volume on solidification and provides a quantitative estimation of variation of DAS as a function of distance from the product surface. Results predicted by the mathematical model are compared with the experimental measurements and good agreement can be observed in this regard, thereby establishing the authenticity of the proposed formulation.

  9. The unidirectional solidification of Al-4 wt pct Cu ingots in microgravity

    NASA Astrophysics Data System (ADS)

    Cahoon, J. R.; Chaturvedi, M. C.; Tandon, K. N.

    1998-03-01

    Three Al-4 wt pct Cu alloy ingots, 10 mm in diameter and 25-mm long, were unidirectionally solidified in microgravity during the flight of a sounding rocket, with solidification rates of about 1.6×10-4 m/s and temperature gradients of about 2600 K/m. The apparatus was comprised of three muffle furnaces, which melted the ingots prior to the launch of the rocket. Unidirectional solidification of the ingots was accomplished by chill plates attached to the furnaces, which were withdrawn from the ingots during the microgravity portion of the flight, bringing the chill plates into contact with the bases of the capsules containing the ingots. Solidification was complete in less than 4 minutes. For comparison, several ground-based ingots were solidified in unit gravity under similar conditions. Metallographic analysis of the solidified ingots showed that the macrostructures of the unit-gravity and microgravity ingots were similar, all exhibiting columnar grains. However, the microstructures were significantly different, with the microgravity ingots exhibiting primary dendrite spacings about 40 pct larger than the unit-gravity ingots and secondary dendrite arm spacings about 85 pct larger. The larger dendrite spacings for the ingots solidified in microgravity are explained by lower dendrite growth velocities. The absence of convective mixing in the microgravity ingots slightly increased temperature gradients in the liquid portion of the alloy during solidification, which resulted in decreased growth velocities.

  10. IMPACT OF PRIMARY SULFATE AND NITRATE EMISSIONS FROM SELECTED MAJOR SOURCES. PHASE 2: SULFURIC ACID PLANT AND PULP AND PAPER MILL

    EPA Science Inventory

    The report covers Phase two of a two phase study of the near source impacts of primary sulfate and nitrate emission sources. The phase two portion of the study was an investigation of the impact of the emissions from a sulfuric acid plant, and a pulp and paper mill. The study was...

  11. Numerical modeling of solidification and subsequent transformation of Fe-Cr-Ni alloys

    SciTech Connect

    Koseki, T.; Ogawa, T. . Steel Research Labs.); Matsumiya, T.; Yamada, W. . Advanced Materials and Technology Labs.)

    1994-06-01

    A computational method for the analysis of phase transformation involving solidification was developed with the assumption of thermodynamic equilibria at interfaces. The region of interest was divided into finite segments, and solute diffusion across the segments was computed by the use of the direct finite difference method (FDM). Simultaneously, thermodynamic equilibrium at each interface was updated at every step of the diffusion analysis to determine the location of the interfaces. The temperature decrease and the increment of fraction solid were calculated based on thermal balance, including a heat extraction condition. Solid state transformation from [delta] to [gamma] phase within each FDM segment was modeled by the use of a Clyne-Kurz (C-K) type analysis with assumptions of complete mixing of solutes in the [delta] phase and limited back diffusion in the [gamma] phase. The calculation results were compared with welding solidification experiments in the iron-chromium-nickel ternary system. Good agreement was obtained with respect to solute distribution and residual fraction of [delta] phase over different compositions and solidification modes of the alloys used.

  12. Cellular solidification of transparent monotectics

    NASA Technical Reports Server (NTRS)

    Kaulker, W. F.

    1986-01-01

    Understanding how liquid phase particles are engulfed or pushed during freezing of a monotectic is addressed. The additional complication is that the solid-liquid interface is nonplanar due to constitutional undercooling. Some evidence of particle pushing where the particles are the liquid phase of the montectic was already observed. Cellular freezing of the succinonitrile-glycerol system also occurred. Only a few compositions were tested at that time. The starting materials were not especially pure so that cellular interface observed was likely due to the presence of unkown impurities, the major portion of which was water. Topics addressed include: the effort of modeling the particle pushing process using the computer, establishing an apparatus for the determination of phase diagrams, and the measurement of the temperature gradients with a specimen which will solidify on the temperature gradient microscope stage.

  13. Compact Reconnaissance Imaging Spectrometer for Mars investigation and data set from the Mars Reconnaissance Orbiter's primary science phase

    USGS Publications Warehouse

    Murchie, S.L.; Seelos, F.P.; Hash, C.D.; Humm, D.C.; Malaret, E.; McGovern, J.A.; Choo, T.H.; Seelos, K.D.; Buczkowski, D.L.; Morgan, M.F.; Barnouin-Jha, O. S.; Nair, H.; Taylor, H.W.; Patterson, G.W.; Harvel, C.A.; Mustard, J.F.; Arvidson, R. E.; McGuire, P.; Smith, M.D.; Wolff, M.J.; Titus, T.N.; Bibring, J.-P.; Poulet, F.

    2009-01-01

    The part of the Compact Reconnaissance Imaging Spectrometer (CRISM) for Mars investigation conducted during the Mars Reconnaissance Orbiter's (MRO's) primary science phase was a comprehensive investigation of past aqueous environments, structure of the planet's crust, past climate, and current meteorology. The measurements to implement this investigation include over 9500 targeted observations of surface features taken at spatial resolutions of better than 40 m/pixel, monitoring of seasonal variations in atmospheric aerosols and trace gases, and acquisition of a 200 m/pixel map covering over 55% of Mars in 72 selected wavelengths under conditions of relatively low atmospheric opacity. Key results from these data include recognition of a diversity of aqueous mineral-containing deposits, discovery of a widespread distribution of phyllosilicates in early to middle Noachian units, the first definitive detection of carbonates in bedrock, new constraints on the sequence of events that formed Hesperian-aged, sulfate-rich layered deposits, characterization of seasonal polar processes, and monitoring of the 2007 global dust event. Here we describe CRISM's science investigations during the Primary Science Phase, the data sets that were collected and their calibration and uncertainties, and how they have been processed and made available to the scientific community. We also describe the ongoing investigation during MRO's extended science phase. Copyright 2009 by the American Geophysical Union.

  14. Dehydroepiandrosterone inhibits cell proliferation and improves viability by regulating S phase and mitochondrial permeability in primary rat Leydig cells

    PubMed Central

    LIU, LIN; WANG, DIAN; LI, LONGLONG; DING, XIAO; MA, HAITIAN

    2016-01-01

    Dehydroepiandrosterone (DHEA) is widely used as a nutritional supplement and exhibits putative anti-aging properties. However, the molecular basis of the actions of DHEA, particularly on the biological characteristics of target cells, remain unclear. The aim of the current study was to investigate the effects of DHEA on cell viability, cell proliferation, cell cycle and mitochondrial function in primary rat Leydig cells. Adult Leydig cells were purified by Percoll gradient centrifugation, and cell proliferation was detected using a Click-iT® EdU Assay kit and cell cycle assessment performed using flow cytometry. Mitochondrial membrane potential was detected using JC-1 staining assay. The results of the current study demonstrate that DHEA decreased cell proliferation in a dose-dependent manner, whereas it improved cell viability in a time-dependent and dose-dependent manner. Flow cytometry analysis demonstrated that DHEA treatment increased the S phase cell population and decreased the G2/M cell population. Cyclin A and CDK2 mRNA levels were decreased in primary rat Leydig cells following DHEA treatment. DHEA treatment decreased the transmembrane electrical gradient in primary Leydig cells, whereas treatment significantly increased succinate dehydrogenase activity. These results indicated that DHEA inhibits primary rat Leydig cell proliferation by decreasing cyclin mRNA level, whereas it improves cells viability by modulating the permeability of the mitochondrial membrane and succinate dehydrogenase activity. These findings may demonstrate an important molecular mechanism by which DHEA activity is mediated. PMID:27220727

  15. Dehydroepiandrosterone inhibits cell proliferation and improves viability by regulating S phase and mitochondrial permeability in primary rat Leydig cells.

    PubMed

    Liu, Lin; Wang, Dian; Li, Longlong; Ding, Xiao; Ma, Haitian

    2016-07-01

    Dehydroepiandrosterone (DHEA) is widely used as a nutritional supplement and exhibits putative anti‑aging properties. However, the molecular basis of the actions of DHEA, particularly on the biological characteristics of target cells, remain unclear. The aim of the current study was to investigate the effects of DHEA on cell viability, cell proliferation, cell cycle and mitochondrial function in primary rat Leydig cells. Adult Leydig cells were purified by Percoll gradient centrifugation, and cell proliferation was detected using a Click-iT® EdU Assay kit and cell cycle assessment performed using flow cytometry. Mitochondrial membrane potential was detected using JC-1 staining assay. The results of the current study demonstrate that DHEA decreased cell proliferation in a dose‑dependent manner, whereas it improved cell viability in a time‑dependent and dose‑dependent manner. Flow cytometry analysis demonstrated that DHEA treatment increased the S phase cell population and decreased the G2/M cell population. Cyclin A and CDK2 mRNA levels were decreased in primary rat Leydig cells following DHEA treatment. DHEA treatment decreased the transmembrane electrical gradient in primary Leydig cells, whereas treatment significantly increased succinate dehydrogenase activity. These results indicated that DHEA inhibits primary rat Leydig cell proliferation by decreasing cyclin mRNA level, whereas it improves cells viability by modulating the permeability of the mitochondrial membrane and succinate dehydrogenase activity. These findings may demonstrate an important molecular mechanism by which DHEA activity is mediated. PMID:27220727

  16. 30 CFR 250.916 - What are the CVA's primary duties during the design phase?

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... design phase? 250.916 Section 250.916 Mineral Resources BUREAU OF SAFETY AND ENVIRONMENTAL ENFORCEMENT... the platform, major modification, or repair is designed to withstand the environmental and functional... all proposed:(i) Planning criteria; (ii) Operational requirements; (iii) Environmental loading...

  17. 30 CFR 250.916 - What are the CVA's primary duties during the design phase?

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... design phase? 250.916 Section 250.916 Mineral Resources BUREAU OF SAFETY AND ENVIRONMENTAL ENFORCEMENT... the platform, major modification, or repair is designed to withstand the environmental and functional... all proposed:(i) Planning criteria; (ii) Operational requirements; (iii) Environmental loading...

  18. Solidification microstructure of AZ91D Mg alloy after laser surface melting

    NASA Astrophysics Data System (ADS)

    Guan, Y. C.; Zhou, W.; Zheng, H. Y.; Li, Z. L.

    2010-11-01

    The solidification microstructure plays a critical role in determining the surface properties of laser-treated magnesium alloys. The purpose of this paper is to study the solidification microstructures of AZ91D Mg alloy following millisecond- and nanosecond-pulse Nd:YAG laser irradiation. The solidification microstructural evolution of laser-melt AZ91D Mg alloy was investigated using X-ray diffractometry, scanning electron microscopy, energy-dispersive X-ray spectrometer and transmission electron microscopy. Much refined α-Mg phase and β-Mg17Al12 intermetallics were observed in the microstructure after laser surface melting. Periodic and successive structure was observed in the millisecond irradiated surface and the melt depth was more than 100 μm. The solidification microstructure was mainly cellular/dendrite structures together with a large number of β-Mg17Al12 nano-particles. Micron holes were found in the nanosecond irradiated surface and the melt depth was shallow at 50 μm. Millisecond-pulse Nd:YAG laser was found to be more suitable for Mg alloy surface treatment due to sufficient melt depth.

  19. Influence of gravity driven convection on the directional solidification of Bi/MnBi eutectic composites

    NASA Technical Reports Server (NTRS)

    Pirich, R. G.; Larson, D. J.

    1982-01-01

    The role of gravity on Bridgman-Stockharger directional solidification of eutectic Bi/MnBi has been studied in reduced gravity aboard NASA sounding rocket SPAR flight experiments and contrasted with normal gravity investigations. The directional solidification of eutectic Bi/MnBi results in a low volume fraction, faceted/nonfaceted aligned rod eutectic whose MnBi rod size, interrod spacing, thermal and magnetic properties are sensitive functions of solidification processing conditions. The morphology of the low-gravity samples showed striking differences compared with identically processed, normal gravity samples grown in the same apparatus. The MnBi rod diameter and interrod spacing distributions were significantly smaller, approximately 50 percent, for the low gravity samples compared with identically processed one gravity samples. Accompanying the smaller MnBi rod diameters observed in the flight samples, was an increase in permanent magnet properties which reached greater than 97 percent of the theoretical maximum. Gravitationally induced thermal instabilities in one-gravity which result in irregular interface movement and associated difficulty of the faceted MnBi phase to branch are suggested to explain the morphological differences between one and low gravity solidification.

  20. Real-Time X-Ray Transmission Microscopy for Fundamental Studies Solidification

    NASA Technical Reports Server (NTRS)

    Curreri, Peter A.; Kaukler, William F.; Sen, Subhayu; Peters, Palmer

    1998-01-01

    High resolution real-time X-ray Transmission Microscopy, XTM, has been applied to obtain information fundamental to solidification of optically opaque metallic systems. We have previously reported the measurement of solute profile in the liquid, phase growth, and detailed solid-liquid interfacial morphology of aluminum based alloys with exposure times less than 2 seconds. Recent advances in XTM furnace design have provided an increase in real-time magnification (during solidification) for the XTM from 4OX to 16OX. The increased magnification has enabled for the first time the XTM imaging of real-time growth of fibers and particles with diameters of 5 micrometers. We have applied this system to study of the kinetics of formation and morphological evolution of secondary fibers and particles in Al-Bi monotectic alloys to observe a previously unreported velocity dependent thermo-capillary depletion mechanism for Bi rich liquid which can penetrate many fiber diameters into the solid-liquid interface. In this talk we will discuss application of the XTM to the study the fundamentals of monotectic and eutectic solidification, the enhancement of XTM data with precise solid liquid interfacial temperature and thermal gradient measurement techniques, and the application of this technology to the study of the fundamentals of solidification in microgravity,

  1. Joining of superalloy Inconel 600 by diffusion induced isothermal solidification of a liquated insert metal

    SciTech Connect

    Egbewande, A.T.; Chukwukaeme, C.; Ojo, O.A.

    2008-08-15

    The effect of process variables on the microstructure of transient liquid phase bonded IN 600 using a commercial filler alloy was studied. Microstructural examination of bonded specimens showed that isothermal solidification of the liquated insert occurred during holding at the joining temperatures. In cases where the holding time was insufficient for complete isothermal solidification, the residual liquid transformed on cooling into a centerline eutectic product. The width of the eutectic decreased with increased holding time and an increase in initial gap width resulted in thicker eutectic width in specimens bonded at the same temperature and for equivalent holding times. In addition to the centerline eutectic microconstituent, precipitation of boron-rich particles was observed within the base metal region adjacent to the substrate-joint interface. Formation of these particles appeared to have influenced the rate of solidification of the liquated interlayer during bonding. In contrast to the conventional expectation of an increase in the rate of isothermal solidification with an increase in temperature, a decrease in the rate was observed with an increase in temperatures above 1160 deg. C. This could be related to a decrease in solubility of boron in nickel above the Ni-B eutectic temperature.

  2. The modelling of heat, mass and solute transport in solidification systems

    NASA Astrophysics Data System (ADS)

    Voller, V. R.; Brent, A. D.; Prakash, C.

    1989-09-01

    The aim of this paper is to explore the range of possible one-phase models of binary alloy solidification. Starting from a general two-phase description, based on the two-fluid model, three limiting cases are identified which result in one-phase models of binary systems. Each of these models can be readily implemented in standard single phase flow numerical codes. Differences between predictions from these models are examined. In particular, the effects of the models on the predicted macro-segregation patterns are evaluated.

  3. Enhanced resistance against Listeria monocytogenes at an early phase of primary infection in pregnant mice: activation of macrophages during pregnancy.

    PubMed Central

    Watanabe, Y; Mitsuyama, M; Sano, M; Nakano, H; Nomoto, K

    1986-01-01

    We investigated the pregnancy-induced changes in macrophage activity which are important in the expression of host defense against infections. Several macrophage functions were examined by using Listeria monocytogenes. In pregnant mice, prolonged survival and enhanced in vivo elimination of bacteria were observed in the early phase of primary infection. Functions of peritoneal macrophages, including in vitro phagocytosis intracellular killing, glucose consumption, generation of superoxide anion, and intracellular beta-glucuronidase activity were shown to be enhanced in pregnant mice. These findings indicate that pregnancy enhances macrophage functions qualitatively. Possible mechanisms for this enhancement and the significance of macrophage activation for pregnant hosts are discussed. PMID:3011673

  4. A Phase 2 Randomized Dose-Finding Study With Esmirtazapine in Patients With Primary Insomnia.

    PubMed

    Ruwe, Frank; IJzerman-Boon, Pieta; Roth, Thomas; Zammit, Gary; Ivgy-May, Neely

    2016-10-01

    The antidepressant mirtazapine is an alternative to classical hypnotics, and this study investigated the efficacy and safety of esmirtazapine (Org 50081, the maleic acid salt of S-mirtazapine) in patients given a diagnosis of primary insomnia after acute (2-day) treatment. Patients aged 18 to 65 years with primary insomnia were randomized to receive placebo or 1.5-, 3.0-, or 4.5-mg esmirtazapine in a balanced 4-way crossover study; 2 sleep laboratory nights with polysomnography were separated by 5-day, single-blind placebo washout periods. Polysomnography-determined total sleep time (primary end point) and patient-reported total sleep time improved by at least 25 minutes with all 3 doses of esmirtazapine (P ≤ 0.001 vs placebo). Polysomnography-measured wake time after sleep onset (P ≤ 0.0001) and latency to persistent sleep also improved vs placebo (P ≤ 0.01, 3.0 and 4.5 mg). Patient-reported sleep quality improved with 3.0- and 4.5-mg esmirtazapine (P ≤ 0.01 and P ≤ 0.05, respectively, vs placebo). Morning alertness and contentment were not altered after esmirtazapine, and calmness increased with 4.5-mg esmirtazapine vs placebo. Evening questionnaires showed no difference in duration of daytime naps but reduced energy and ability to work/function after esmirtazapine treatment periods vs placebo (P < 0.05), although this effect was limited to the first night of each 2-night period. There were few adverse events, no serious adverse events, or clinically relevant treatment differences in vital signs, laboratory values, or electrocardiogram. Esmirtazapine doses of 1.5 to 4.5 mg/day significantly improved quantity and quality of sleep and were generally well tolerated, with no evidence of safety concerns or consistent pattern of residual effects. PMID:27482970

  5. A study of solidification with a rotating magnetic field

    NASA Astrophysics Data System (ADS)

    Roplekar, Jayant K.

    Due to the drive for weight reduction in the automobile industry, near net shape parts produced by semi-solid processing of aluminum alloys are increasingly replacing traditional steel parts. Magnetohydrodynamic direct chill casting (MHD-DC) process, developed in the mid-eighties, is the method of choice to produce rheocast metal alloys for semi-solid applications. In spite of commercial applicability of the MHD-DC process there is no integrated process model available for this process. In the present work we use an experimental setup that combines directional solidification with magnetic stirring to develop a numerical model for the MHD-DC process. We use the finite element method to solve the coupled equations of turbulent fluid flow, species transport and heat transfer with solidification on a fixed grid. Effects of the rotating magnetic field are incorporated through a body-force term which is determined a priori based on a detailed analytical study and experimental data. Due to the nature of temperature-solute coupling and the advection dominated evolution of the liquid fraction, special numerical procedures had to be implemented in the present work. The numerical procedure used in the present work is validated against two validation problems. In the first validation problem, we apply the two-phase methodology to solve the classical problem of diffusion-dominated solidification. The good agreement between the finite element solution and the analytical solution establishes soundness of the two-phase formulation developed in this work. In the second validation problem, a finite element prediction of the flow induced in a cylindrical cavity due to a rotating magnetic field is compared with an independent spectral solution. The close agreement between two radically different solution procedures establishes the accuracy in the formulation and implementation of the both procedures. We then simulate the experiments using the numerical model. The numerical model

  6. Estimates and computations for melting and solidification problems

    SciTech Connect

    Greenberg, J. M.

    2003-07-16

    In this paper we focus on melting and solidification processes described by phase-field models and obtain rigorous estimates for such processes. These estimates are derived in Section 2 and guarantee the convergence of solutions to non-constant equilibrium patterns. The most basic results conclude with the inequality (2.31). The estimates in the remainder of Section 2 illustrate what obtains if the initial data is progressively more regular and may be omitted on first reading. We also present some interesting numerical simulations which demonstrate the equilibrium structures and the approach of the system to non-constant equilibrium patterns. The novel feature of these calculations is the linking of the small parameter in the system, {delta}, to the grid spacing, thereby producing solutions with approximate sharp interfaces. Similar ideas have been used by Caginalp and Sokolovsky [1]. A movie of these simulations may be found at http:www.math.cmu.edu/math/people/greenberg.html.

  7. Modeling the flow in diffuse interface methods of solidification

    NASA Astrophysics Data System (ADS)

    Subhedar, A.; Steinbach, I.; Varnik, F.

    2015-08-01

    Fluid dynamical equations in the presence of a diffuse solid-liquid interface are investigated via a volume averaging approach. The resulting equations exhibit the same structure as the standard Navier-Stokes equation for a Newtonian fluid with a constant viscosity, the effect of the solid phase fraction appearing in the drag force only. This considerably simplifies the use of the lattice Boltzmann method as a fluid dynamics solver in solidification simulations. Galilean invariance is also satisfied within this approach. Further, we investigate deviations between the diffuse and sharp interface flow profiles via both quasiexact numerical integration and lattice Boltzmann simulations. It emerges from these studies that the freedom in choosing the solid-liquid coupling parameter h provides a flexible way of optimizing the diffuse interface-flow simulations. Once h is adapted for a given spatial resolution, the simulated flow profiles reach an accuracy comparable to quasiexact numerical simulations.

  8. Modeling the flow in diffuse interface methods of solidification.

    PubMed

    Subhedar, A; Steinbach, I; Varnik, F

    2015-08-01

    Fluid dynamical equations in the presence of a diffuse solid-liquid interface are investigated via a volume averaging approach. The resulting equations exhibit the same structure as the standard Navier-Stokes equation for a Newtonian fluid with a constant viscosity, the effect of the solid phase fraction appearing in the drag force only. This considerably simplifies the use of the lattice Boltzmann method as a fluid dynamics solver in solidification simulations. Galilean invariance is also satisfied within this approach. Further, we investigate deviations between the diffuse and sharp interface flow profiles via both quasiexact numerical integration and lattice Boltzmann simulations. It emerges from these studies that the freedom in choosing the solid-liquid coupling parameter h provides a flexible way of optimizing the diffuse interface-flow simulations. Once h is adapted for a given spatial resolution, the simulated flow profiles reach an accuracy comparable to quasiexact numerical simulations. PMID:26382542

  9. Self Assembled Structures by Directional Solidification of Eutectics

    NASA Technical Reports Server (NTRS)

    Dynys, Frederick W.; Sayir, Ali

    2004-01-01

    Interest in ordered porous structures has grown because of there unique properties such as photonic bandgaps, high backing packing density and high surface to volume ratio. Inspired by nature, biometric strategies using self assembled organic molecules dominate the development of hierarchical inorganic structures. Directional solidification of eutectics (DSE) also exhibit self assembly characteristics to form hierarchical metallic and inorganic structures. Crystallization of diphasic materials by DSE can produce two dimensional ordered structures consisting of rods or lamella. By selective removal of phases, DSE is capable to fabricate ordered pore arrays or ordered pin arrays. Criteria and limitations to fabricate hierarchical structures will be presented. Porous structures in silicon base alloys and ceramic systems will be reported.

  10. Solidification behavior of FA-129 iron-aluminide alloy

    SciTech Connect

    Viswanathan, S.; Maziasz, P.J.; Sikka, V.K.

    1992-07-01

    Samples of FA-129 iron-aluminide alloy have been processed by various casting processes, including vacuum arc-melting followed by chill casting into water-cooled copper molds, air melting followed by casting into graphite molds, and electroslag melting and casting into large ingots. The resulting microstructures obtained in these processes are examined and compared. Selected samples are homogenized at various temperatures and times. Optical and transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS) are used to identify the morphology, constituents, and compositions of various phases. Interrupted solidification experiments are used to study the evolution of cast structure. Some observations are made on the effect of dissolved hydrogen in the melt on as-cast soundness.

  11. Solidification behavior of FA-129 iron-aluminide alloy

    SciTech Connect

    Viswanathan, S.; Maziasz, P.J.; Sikka, V.K.

    1992-01-01

    Samples of FA-129 iron-aluminide alloy have been processed by various casting processes, including vacuum arc-melting followed by chill casting into water-cooled copper molds, air melting followed by casting into graphite molds, and electroslag melting and casting into large ingots. The resulting microstructures obtained in these processes are examined and compared. Selected samples are homogenized at various temperatures and times. Optical and transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS) are used to identify the morphology, constituents, and compositions of various phases. Interrupted solidification experiments are used to study the evolution of cast structure. Some observations are made on the effect of dissolved hydrogen in the melt on as-cast soundness.

  12. A method for flattening the solidification front in directional solidification technology

    NASA Astrophysics Data System (ADS)

    Lian, Yuanyuan; Li, Dichen; Zhang, Kai

    2015-09-01

    Nonplanar solidification front causes defects in directional solidification process. The transverse temperature gradient, which can be divided into radial temperature gradient and circumferential temperature gradient, is one of the reasons causing the nonplanar solidification front. This paper presents a method by varying the wall thickness of the mould to decrease the circumferential temperature gradient and hence flatten the solidification front. The equations for calculating the wall thickness were deduced by heat transfer analysis. The optimized mould contour was obtained by solving the equations numerically. It was proved by simulation that the circumferential temperature gradient can be almost reduced by 40%. Furthermore, the starting time difference of solidification at one cross section along the circumferential direction almost reduces by half. Additionally, this paper also researches the influences of parameters of the mould and the furnace etc. on the shape of the mould and the circumferential temperature gradient. The circumferential temperature gradient decreases as the thermal conductivity and the emissivity of the mould increase. And the temperature of the cooling ring impacts little on the circumferential temperature gradient. According to the development trend of the blade manufacturing, this method may be applied widely.

  13. Melting and Solidification Behaviour of Bi-Pb Multiphase Alloy Nanoparticles Embedded in Aluminum Matrix.

    PubMed

    Khan, Patan Yousaf; Biswas, Krishanu

    2015-01-01

    The present investigation reports the result of the investigation on the phase transformation of biphasic Bi-Pb alloy nanoparticles embedded in the aluminum matrix. The samples are prepared by rapid solidification route involving melt spinning of Al-6 wt% (Bi55.9Pb44.1) alloy on a rotating copper wheel in an argon-filled evacuated chamber. The detailed transmission electron microscope (TEM) investigation shows presence of near cuboctahedral shaped biphasic nano-inclusions consisting of the (Bi) solid solution and β, the intermediate phase. β constitutes bulk of the nanoparticle with (Bi) forming the cap. Both the phases bear distinct orientation relationship with the matrix. The compositional analysis indicates substantial increase in solid solubilities of Pb in the (Bi) and Bi in the β-phases as compared to the as-cast sample. Differential scanning calorimetric (DSC) studies indicate substantial superheating (16.4 K) of the embedded nanoparticles with appearance of sharp melting peak. The solidification is observed to be diffused, taking place over a large temperature range (344.5 K to 332 K). The in situ heating stage experiments carried out in TEM indicate formation of core shell morphology during heating with β forming the shell around (Bi). The melting starts from Al/β/(Bi) triple point and then the liquid spreads along matrix-particle interface. The solidification occurs in eutectic manner. PMID:26328350

  14. Primary gas- and particle-phase emissions and secondary organic aerosol production from gasoline and diesel off-road engines.

    PubMed

    Gordon, Timothy D; Tkacik, Daniel S; Presto, Albert A; Zhang, Mang; Jathar, Shantanu H; Nguyen, Ngoc T; Massetti, John; Truong, Tin; Cicero-Fernandez, Pablo; Maddox, Christine; Rieger, Paul; Chattopadhyay, Sulekha; Maldonado, Hector; Maricq, M Matti; Robinson, Allen L

    2013-12-17

    Dilution and smog chamber experiments were performed to characterize the primary emissions and secondary organic aerosol (SOA) formation from gasoline and diesel small off-road engines (SOREs). These engines are high emitters of primary gas- and particle-phase pollutants relative to their fuel consumption. Two- and 4-stroke gasoline SOREs emit much more (up to 3 orders of magnitude more) nonmethane organic gases (NMOGs), primary PM and organic carbon than newer on-road gasoline vehicles (per kg of fuel burned). The primary emissions from a diesel transportation refrigeration unit were similar to those of older, uncontrolled diesel engines used in on-road vehicles (e.g., premodel year 2007 heavy-duty diesel trucks). Two-strokes emitted the largest fractional (and absolute) amount of SOA precursors compared to diesel and 4-stroke gasoline SOREs; however, 35-80% of the NMOG emissions from the engines could not be speciated using traditional gas chromatography or high-performance liquid chromatography. After 3 h of photo-oxidation in a smog chamber, dilute emissions from both 2- and 4-stroke gasoline SOREs produced large amounts of semivolatile SOA. The effective SOA yield (defined as the ratio of SOA mass to estimated mass of reacted precursors) was 2-4% for 2- and 4-stroke SOREs, which is comparable to yields from dilute exhaust from older passenger cars and unburned gasoline. This suggests that much of the SOA production was due to unburned fuel and/or lubrication oil. The total PM contribution of different mobile source categories to the ambient PM burden was calculated by combining primary emission, SOA production and fuel consumption data. Relative to their fuel consumption, SOREs are disproportionately high total PM sources; however, the vastly greater fuel consumption of on-road vehicles renders them (on-road vehicles) the dominant mobile source of ambient PM in the Los Angeles area. PMID:24261886

  15. Solidification processing of monotectic alloy matrix composites

    NASA Technical Reports Server (NTRS)

    Frier, Nancy L.; Shiohara, Yuh; Russell, Kenneth C.

    1989-01-01

    Directionally solidified aluminum-indium alloys of the monotectic composition were found to form an in situ rod composite which obeys a lambda exp 2 R = constant relation. The experimental data shows good agreement with previously reported results. A theoretical boundary between cellular and dendritic growth conditions was derived and compared with experiments. The unique wetting characteristics of the monotectic alloys can be utilized to tailor the interface structure in metal matrix composites. Metal matrix composites with monotectic and hypermonotectic Al-In matrices were made by pressure infiltration, remelted and directionally solidified to observe the wetting characteristics of the alloys as well as the effect on structure of solidification in the constrained field of the fiber interstices. Models for monotectic growth are modified to take into account solidification in these constrained fields.

  16. Beyond Finite Size Scaling in Solidification Simulations

    SciTech Connect

    Streitz, F H; Glosli, J N; Patel, M V

    2005-05-19

    Although computer simulation has played a central role in the study of nucleation and growth since the earliest molecular dynamics simulations almost 50 years ago, confusion surrounding the effect of finite size on such simulations have limited their applicability. Modeling solidification in molten tantalum on the BlueGene/L computer, we report here on the first atomistic simulation of solidification that verifies independence from finite size effects during the entire nucleation and growth process, up to the onset of coarsening. We show that finite size scaling theory explains the observed maximal grain sizes for systems up to about 8,000,000 atoms. For larger simulations, a cross-over from finite size scaling to more physical size-independent behavior is observed.

  17. TEMHD Effects on Solidification Under Microgravity Conditions

    NASA Technical Reports Server (NTRS)

    Kao, Andrew; Pericleous, Koulis

    2012-01-01

    An unexplored potential exists to control microstructure evolution through the use of external DC magnetic fields. Thermoelectric currents form during solidification and interact with this external field to drive microscopic fluid dynamics within the inter-dendritic region. The convective heat and mass transport can lead to profound changes on the dendritic structure. In this paper the effect of high magnetic fields is demonstrated through the use of both 3-dimensional and 2-dimensional numerical models. The results show that the application of a magnetic field causes significant disruption to the dendritic morphology. Investigation into the underlying mechanism gives initial indicators of how external magnetic fields can either lead to unexpected growth behaviour, or alternatively can be used to control the evolution of microstructure in undercooled melts as encountered in levitated droplet solidification.

  18. Positive ion induced solidification of 4He.

    PubMed

    Moroshkin, P; Lebedev, V; Weis, A

    2009-03-20

    We have observed bulk solidification of 4He induced by nucleation on positive alkali ions in pressurized superfluid helium. The ions are extracted into the liquid from alkali-doped solid He by a static electric field. The experiments prove the existence of charged particles in a solid structure composed of doped He that was recently shown to coexist with superfluid helium below the He solidification pressure. This supports our earlier suggestion that the Coulomb interaction of positive ions surrounded by a solid He shell (snowballs) and electrons trapped in spherical cavities (electron bubbles), together with surface tension, is responsible for the stability of that structure against melting. We have determined the density of charges in the sample by two independent methods. PMID:19392211

  19. Multimorbidity in primary care in Portugal (MM-PT): a cross-sectional three-phase observational study protocol

    PubMed Central

    Prazeres, Filipe; Santiago, Luiz

    2014-01-01

    Introduction Multimorbidity is defined as the co-occurrence of more than one chronic disease in one person without assigning an index disease. This rapidly increasing phenomenon markedly influences patients’ overall health, has major implications for effective provision of healthcare services and has a significant economic toll on individuals and society. Since Portugal is a country with a growing ageing population, a better understanding of the role of multimorbidity should be assessed. The aim of this study is to further the knowledge of the epidemiological factors associated with multimorbidity in Portugal, chiefly its prevalence and the health and social implications. Methods and analysis This study protocol describes a primary care nationwide three-phase study. The first phase is drawn to access the prevalence and patterns of multimorbidity. In the second phase, individual parameters are assessed, such as patients’ health-related quality of life, perceived family support and unmet health needs of patients with multimorbidity. The third and last phase of this study aims to characterise general practitioners’ knowledge, awareness and practices related to multimorbidity management. Ethics and dissemination The study will be conducted in accordance with the principles expressed in the Declaration of Helsinki. It has full approval from the Ethics Committee of the Faculty of Health Sciences, University of Beira Interior, and the Ethics Committee of the Central Health Region of Portugal. Study results will be published in peer-reviewed journals and presented at national and international conferences. PMID:24531449

  20. IJEMS: Iowa Joint Experiment in Microgravity Solidification

    NASA Technical Reports Server (NTRS)

    Bendle, John R.; Mashl, Steven J.; Hardin, Richard A.

    1995-01-01

    The Iowa Joint Experiment in Microgravity Solidification (IJEMS) is a cooperative effort between Iowa State University and the University of Iowa to study the formation of metal-matrix composites in a microgravity environment. Of particular interest is the interaction between the solid/liquid interface and the particles in suspension. The experiment is scheduled to fly on STS-69, Space Shuttle Endeavor on August 3, 1995. This project is unique in its heavy student participation and cooperation between the universities involved.

  1. Microwave solidification development for Rocky Flats waste

    SciTech Connect

    Dixon, D.; Erle, R.; Eschen, V.

    1994-04-01

    The Microwave Engineering Team at the Rocky Flats Plant has developed a production-scale system for the treatment of hazardous, radioactive, and mixed wastes using microwave energy. The system produces a vitreous final form which meets the acceptance criteria for shipment and disposal. The technology also has potential for application on various other waste streams from the public and private sectors. Technology transfer opportunities are being identified and pursued for commercialization of the microwave solidification technology.

  2. Phosphate bonded solidification of radioactive incinerator wastes

    SciTech Connect

    Walker, B. W.; Langton, C. A.; Singh, D.

    1999-12-03

    The incinerator at the Department of Energy Savannah River Site burns low level radioactive and hazardous waste. Ash and scrubber system waste streams are generated during the incineration process. Phosphate Ceramic technology is being tested to verify the ash and scrubber waste streams can be stabilized using this solidification method. Acceptance criteria for the solid waste forms include leachability, bleed water, compression testing, and permeability. Other testing on the waste forms include x-ray diffraction and scanning electron microscopy.

  3. Complex banded structures in directional solidification processes.

    PubMed

    Korzhenevskii, A L; Rozas, R E; Horbach, J

    2016-01-27

    A combination of theory and numerical simulation is used to investigate impurity superstructures that form in rapid directional solidification (RDS) processes in the presence of a temperature gradient and a pulling velocity with an oscillatory component. Based on a capillary wave model, we show that the RDS processes are associated with a rich morphology of banded structures, including frequency locking and the transition to chaos. PMID:26704726

  4. Molecular dynamics modelling of solidification in metals

    SciTech Connect

    Boercker, D.B.; Belak, J.; Glosli, J.

    1997-12-31

    Molecular dynamics modeling is used to study the solidification of metals at high pressure and temperature. Constant pressure MD is applied to a simulation cell initially filled with both solid and molten metal. The solid/liquid interface is tracked as a function of time, and the data are used to estimate growth rates of crystallites at high pressure and temperature in Ta and Mg.

  5. Interactions between solidification and compositional convection in mushy layers

    NASA Technical Reports Server (NTRS)

    Worster, M. Grae

    1994-01-01

    Mushy layers are ubiquitous during the solidification of alloys. They are regions of mixed phase wherein solid crystals are bathed in the melt from which they grew. The matrix of crystals forms a porous medium through which the melt can flow, driven either by external forces or by its own buoyancy in a gravitational field. Buoyancy-driven convection of the melt depends both on temperature gradients, which are necessary for solidification, and on compositional gradients, which are generated as certain components of the alloy are preferentially incorporated in the solid phase and the remaining components are expelled into the melt. In fully liquid regions, the combined action of temperature and concentration on the density of the liquid can cause various forms of double-diffusive convection. However, in the interior of mushy regions the temperature and concentration are thermodynamically coupled so only single-diffusive convection can occur. Typically, the effect of composition on the buoyancy of the melt is much greater than the effect of temperature, and thus convection in mushy layers in driven primarily by the computational gradients within them. The rising interstitial liquid is relatively dilute, having come from colder regions of the mushy layer, where the liquidus concentration is lower, and can dissolve the crystal matrix through which it flows. This is the fundamental process by which chimneys are formed. It is a nonlinear process that requires the convective velocities to be sufficiently large, so fully fledged chimneys (narrow channels) might be avoided by means that weaken the flow. Better still would be to prevent convection altogether, since even weak convection will cause lateral, compositional inhomogeneities in castings. This report outlines three studies that examine the onset of convection within mushy layers.

  6. Influence of electric current pulses on the solidification of Cu-Bi-Sn immiscible alloys

    PubMed Central

    Hongxiang, Jiang; Jie, He; Jiuzhou, Zhao

    2015-01-01

    Continuous solidification experiments were carried out with Cu-Bi-Sn alloys under the effects of Electric Current Pulses (ECPs). A model describing the microstructure evolution was developed. The formation of the microstructure in the continuously solidified alloys was calculated. The calculations demonstrated that ECPs mainly affect the solidification process through changing the energy barrier for the nucleation of the minority phase droplets (MPDs). When the matrix liquid has a lower electric conductivity compared to the MPD, the ECPs lead to a decrease in the energy barrier for the nucleation of the MPDs which then promote the formation of a finely dispersed microstructure. When the matrix liquid has a higher electric conductivity compared to the MPD, the ECPs cause an increase in the energy barrier for the nucleation and lead to the formation of a phase segregated microstructure. PMID:26228180

  7. Thermal control of low-pressure fractionation processes. [in basaltic magma solidification

    NASA Technical Reports Server (NTRS)

    Usselman, T. M.; Hodge, D. S.

    1978-01-01

    Thermal models detailing the solidification paths for shallow basaltic magma chambers (both open and closed systems) were calculated using finite-difference techniques. The total solidification time for closed chambers are comparable to previously published calculations; however, the temperature-time paths are not. These paths are dependent on the phase relations and the crystallinity of the system, because both affect the manner in which the latent heat of crystallization is distributed. In open systems, where a chamber would be periodically replenished with additional parental liquid, calculations indicate that the possibility is strong that a steady-state temperature interval is achieved near a major phase boundary. In these cases it is straightforward to analyze fractionation models of the basaltic liquid evolution and their corresponding cumulate sequences. This steady thermal fractionating state can be invoked to explain large amounts of erupted basalts of similar composition over long time periods from the same volcanic center and some rhythmically layered basic cumulate sequences.

  8. Solidification of high temperature molten salts for thermal energy storage systems

    NASA Technical Reports Server (NTRS)

    Sheffield, J. W.

    1981-01-01

    The solidification of phase change materials for the high temperature thermal energy storage system of an advanced solar thermal power system has been examined theoretically. In light of the particular thermophysical properties of candidate phase change high temperature salts, such as the eutectic mixture of NaF - MgF2, the heat transfer characteristics of one-dimensional inward solidification for a cylindrical geometry have been studied. The Biot number for the solidified salt is shown to be the critical design parameter for constant extraction heat flux. A fin-on-fin design concept of heat transfer surface augmentation is proposed in an effort to minimize the effects of the salt's low thermal conductivity and large volume change upon fusing.

  9. Polyethylene solidification of low-level wastes

    SciTech Connect

    Kalb, P.D.; Colombo, P.

    1985-02-01

    This topical report describes the results of an investigation on the solidification of low-level radioactive waste in polyethylene. Waste streams selected for this study included those which result from advanced volume reduction technologies (dry evaporator concentrate salts and incinerator ash) and those which remain problematic for solidification using contemporary agents (ion exchange resins). Four types of commercially available low-density polyethylenes were employed which encompass a range of processing and property characteristics. Process development studies were conducted to ascertain optimal process control parameters for successful solidification. Maximum waste loadings were determined for each waste and polyethylene type. Property evaluation testing was performed on laboratory-scale specimens to assess the potential behavior of actual waste forms in a disposal environment. Waste form property tests included water immersion, deformation under compressive load, thermal cycling and radionuclide leaching. Recommended waste loadings of 70 wt % sodium sulfate, 50 wt % boric acid, 40 wt % incinerator ash, and 30 wt % ion exchange resins, which are based on process control and waste form performance considerations are reported. 37 refs., 33 figs., 22 tabs.

  10. Solidification morphologies in monotectic alloys

    NASA Astrophysics Data System (ADS)

    Wang, F.; Choudhury, A.; Nestler, B.

    2012-01-01

    We model the Fe-Sn system by using a higher order polynomial to describe the free energy of the liquid, and study three different aspects in morphological evolution in the monotectic alloy. Firstly, phase separation, in which case the liquid decomposes into two, is investigated inside of the spinodal decomposition region. Secondly, we study the core-shell morphology in the Fe-Sn alloy, which arises by spinodal decomposition in 2D. Finally, stable lamellar and unstable droplet morphologies in directional solidication are investigated.

  11. Directional solidification of lead-copper immiscible alloys in a cyclic gravity environment

    NASA Technical Reports Server (NTRS)

    Shah, S.; Grugel, R. N.; Lichter, B. D.

    1988-01-01

    Hypermonotectic copper-lead alloys were directionally solidified at unit gravity on earth and also in the cyclic gravitational environment attainable during flight of NASA's KC-135 aircraft. In both cases macrosegregation developed that consisted of an initial lead-rich phase above which an aligned composite structure of apparent monotectic composition grew. Differences within these regions are examined, and the suitability of the KC-135 environment for directional solidification of monotectic alloys is discussed.

  12. Influence of surface tension effects on solidification of alloys in space and on ground

    NASA Astrophysics Data System (ADS)

    Zhang, X. M.; Zhuang, Y. X.; Zhu, L. H.; Liu, Q. Q.; Yang, H. C.; Tang, Z. M.

    1999-01-01

    Solidification experiments of AlAl3Ni and AlBi alloys were carried out in space on board a Chinese recoverable satellite. An obvious double vortical radiant structure of AlAl3Ni eutectic and a homogeneous microstructure of AlBi monotectic were obtained. Combined fluid physics and metallography, the effect of surface tension gradient driven convection on the formation of radiant eutectic structure and the Marangoni migration of second-phase droplets in the molten alloy were analyzed.

  13. Directional solidification of lead-copper immiscible alloys in a cyclic gravity environment

    NASA Astrophysics Data System (ADS)

    Shah, S.; Grugel, R. N.; Lichter, B. D.

    1988-11-01

    Hypermonotectic copper-lead alloys were directionally solidified at unit gravity on earth and also in the cyclic gravitational environment attainable during flight of NASA's KC-135 aircraft. In both cases macrosegregation developed that consisted of an initial lead-rich phase above which an aligned composite structure of apparent monotectic composition grew. Differences within these regions are examined, and the suitability of the KC-135 environment for directional solidification of monotectic alloys is discussed.

  14. Pre-Service Primary Science Teachers' Understandings of the Effect of Temperature and Pressure on Solid-Liquid Phase Transition of Water

    ERIC Educational Resources Information Center

    Yalcin, Fatma Aggul

    2012-01-01

    The aim of this study was to explore pre-service primary teachers' understandings of the effect of temperature and pressure on the solid-liquid phase transition of water. In the study a survey approach was used, and the sample consisted of one-hundred and three, third year pre-service primary science teachers. As a tool for data collection, a test…

  15. High-Speed Synchrotron X-ray Imaging Studies of the Ultrasound Shockwave and Enhanced Flow during Metal Solidification Processes

    NASA Astrophysics Data System (ADS)

    Tan, Dongyue; Lee, Tung Lik; Khong, Jia Chuan; Connolley, Thomas; Fezzaa, Kamel; Mi, Jiawei

    2015-07-01

    The highly dynamic behavior of ultrasonic bubble implosion in liquid metal, the multiphase liquid metal flow containing bubbles and particles, and the interaction between ultrasonic waves and semisolid phases during solidification of metal were studied in situ using the complementary ultrafast and high-speed synchrotron X-ray imaging facilities housed, respectively, at the Advanced Photon Source, Argonne National Laboratory, US, and Diamond Light Source, UK. Real-time ultrafast X-ray imaging of 135,780 frames per second revealed that ultrasonic bubble implosion in a liquid Bi-8 wt pctZn alloy can occur in a single wave period (30 kHz), and the effective region affected by the shockwave at implosion was 3.5 times the original bubble diameter. Furthermore, ultrasound bubbles in liquid metal move faster than the primary particles, and the velocity of bubbles is 70 ~ 100 pct higher than that of the primary particles present in the same locations close to the sonotrode. Ultrasound waves can very effectively create a strong swirling flow in a semisolid melt in less than one second. The energetic flow can detach solid particles from the liquid-solid interface and redistribute them back into the bulk liquid very effectively.

  16. Solidification behavior of superalloy IN 939 in melt spinning

    SciTech Connect

    Ma, D.; Sahm, P.R. )

    1992-02-01

    This paper reports on the rapid solidification behavior of a ni-base superalloy (IN 939) that has been investigated by means of melt spinning. An attempt was made to determine the variation of the thermal parameters during the solidification in the melt puddle. The microstructure development, especially the segregationlessly solidified layer at the bottom of the ribbons, was studied. The absolute stability theory was used to calculate the critical condition for stability of the used alloy and then compared with the experimental results. By combination with the solidification data of the same alloy in the conventional regime a complete solidification diagram has been mapped out.

  17. A Numerical Study of Directional Solidification and Melting in Microgravity

    NASA Technical Reports Server (NTRS)

    Chen, P. Y. P.; Timchenko, V.; Leonardi E.; deVahlDavis, G.; deGroh, H. C., III

    1998-01-01

    A computational model is presented for the study of the solidification and melting of a pure substance and of a binary alloy. The enthalpy method has been used, and incorporated into a commercial CFD code. Three examples of the use of the model are described: the three-dimensional solidification of a pure substance (succinonitrile), the results of which are compared with experiment; an example of the solidification of a bismuth-tin alloy; and a simulation of a solidification and melting experiment done in space known as the MEPHISTO program.

  18. Containerless solidification of acoustically levitated Ni-Sn eutectic alloy

    NASA Astrophysics Data System (ADS)

    Geng, D. L.; Xie, W. J.; Wei, B.

    2012-10-01

    Containerless solidification of Ni-18.7at%Sn eutectic alloy has been achieved with a single-axis acoustic levitator. The temperature, motion, and oscillation of the sample were monitored by a high speed camera. The temperature of the sample can be determined from its image brightness, although the sample moves vertically and horizontally during levitation. The experimentally observed frequency of vertical motion is in good agreement with theoretical prediction. The sample undergoes shape oscillation before solidification finishes. The solidification microstructure of this alloy consists of a mixture of anomalous eutectic plus regular lamellar eutectic. This indicates the achievement of rapid solidification under acoustic levitation condition.

  19. Treatment of primary glioblastoma multiforme with cetuximab, radiotherapy and temozolomide (GERT) – phase I/II trial: study protocol

    PubMed Central

    Combs, Stephanie E; Heeger, Steffen; Haselmann, Renate; Edler, Lutz; Debus, Jürgen; Schulz-Ertner, Daniela

    2006-01-01

    Background The implementation of combined radiochemotherapy (RCHT) with temozolomide (TMZ) has lead to a significant increase in overall survival times in patients with Glioblastoma multiforme (GBM), however, outcome still remains unsatisfactory. The majority of GBMs show an overexpression and/or amplification of the epidermal growth factor receptor (EGFR). Therefore, addition of EGFR-inhibition with cetuximab to the current standard treatment approach with radiotherapy and TMZ seems promising. Methods/design GERT is a one-armed single-center phase I/II trial. In a first step, dose-escalation of TMZ from 50 mg/m2 to 75 mg/m2 together with radiotherapy and cetuximab will be performed. Should safety be proven, the phase II trial will be initiated with the standard dose of 75 mg/m2 of TMZ. Cetuximab will be applied in the standard application dose of 400 mg/m2 in week 1, thereafter at a dose of 250 mg/m2 weekly. A total of 46 patients will be included into this phase I/II trial. Primary endpoints are feasibility and toxicity, secondary endpoints are overall and progression-free survival. An interim analysis will be performed after inclusion of 15 patients into the main study. Patients' enrolment will be performed over a period of 2 years. The observation time will end 2 years after inclusion of the last patient. Discussion The goal of this study is to evaluate the safety and efficacy of combined RCHT-immunotherapy with TMZ and cetuximab as first-line treatment for patients with primary GBM. PMID:16709245

  20. Acupuncture as a primary and independent treatment in the acute phases of sudden sensorineural hearing loss

    PubMed Central

    Jin, Yuanyuan; Lu, Ming

    2016-01-01

    Abstract Sudden sensorineural hearing loss (SSHL) is an otological emergency defined as a rapid hearing loss, seriously affects patient's social life. To data, no study has reported the treatment by acupuncture alone in the acute phase. In this report, Acupuncture and Moxibustion therapy of excitation-focus transfer is outlined. The patient was a 26-year-old young woman who had an SSHL coupled with ear fullness. The patient had no past medical history, but she had undergone variable emotions and had a history of excessive noise exposure. The patient refused to receive any medicine especially steroids and hyperbaric oxygen therapy. She just only received acupuncture treatment. Her symptoms and outcome measurements were improved every week and completely recovered after the last week. Even though the article presents a single case and is based on self-reports, there are very clear trends on how patients with SSHL responded to acupuncture treatments. PMID:27368045

  1. Solidification Microstructure, Segregation, and Shrinkage of Fe-Mn-C Twinning-Induced Plasticity Steel by Simulation and Experiment

    NASA Astrophysics Data System (ADS)

    Lan, Peng; Tang, Haiyan; Zhang, Jiaquan

    2016-06-01

    A 3D cellular automaton finite element model with full coupling of heat, flow, and solute transfer incorporating solidification grain nucleation and growth was developed for a multicomponent system. The predicted solidification process, shrinkage porosity, macrosegregation, grain orientation, and microstructure evolution of Fe-22Mn-0.7C twinning-induced plasticity (TWIP) steel match well with the experimental observation and measurement. Based on a new solute microsegregation model using the finite difference method, the thermophysical parameters including solid fraction, thermal conductivity, density, and enthalpy were predicted and compared with the results from thermodynamics and experiment. The effects of flow and solute transfer in the liquid phase on the solidification microstructure of Fe-22Mn-0.7C TWIP steel were compared numerically. Thermal convection decreases the temperature gradient in the liquid steel, leading to the enlargement of the equiaxed zone. Solute enrichment in front of the solid/liquid interface weakens the thermal convection, resulting in a little postponement of columnar-to-equiaxed transition (CET). The CET behavior of Fe-Mn-C TWIP steel during solidification was fully described and mathematically quantized by grain morphology statistics for the first time. A new methodology to figure out the CET location by linear regression of grain mean size with least-squares arithmetic was established, by which a composition design strategy for Fe-Mn-C TWIP steel according to solidification microstructure, matrix compactness, and homogeneity was developed.

  2. Solidification analysis of a centrifugal atomizer using the Al-32.7wt.percent Cu alloy

    NASA Astrophysics Data System (ADS)

    Osborne, Matthew Gary

    1997-12-01

    A centrifugal atomizer (spinning disk variety) was designed and constructed for the production of spherical metal powders, 100-1000 microns in diameter in an inert atmosphere. Initial atomization experiments revealed the need for a better understanding of how the liquid metal was atomized and how the liquid droplets solidified. To investigate particle atomization, Ag was atomized in air and the process recorded on high-speed film. To investigate particle solidification, Al-32.7wt.% Cu was atomized under inert atmosphere and the subsequent particles were examined microscopically to determine solidification structure and rate. This dissertation details the experimental procedures used in producing the Al-Cu eutectic alloy particles, examination of the particle microstructures, and determination of the solidification characteristics (e.g., solidification rate) of various phases. Finally, correlations are proposed between the operation of the centrifugal atomizer and the observed solidification spacings. This research was supported in part by the Office of Basic Energy Science, USDOE. The Ames laboratory is operated by Iowa State University for the U.S. Department of Energy under contract number W-7405-Eng-82.

  3. Solidification Microstructure, Segregation, and Shrinkage of Fe-Mn-C Twinning-Induced Plasticity Steel by Simulation and Experiment

    NASA Astrophysics Data System (ADS)

    Lan, Peng; Tang, Haiyan; Zhang, Jiaquan

    2016-04-01

    A 3D cellular automaton finite element model with full coupling of heat, flow, and solute transfer incorporating solidification grain nucleation and growth was developed for a multicomponent system. The predicted solidification process, shrinkage porosity, macrosegregation, grain orientation, and microstructure evolution of Fe-22Mn-0.7C twinning-induced plasticity (TWIP) steel match well with the experimental observation and measurement. Based on a new solute microsegregation model using the finite difference method, the thermophysical parameters including solid fraction, thermal conductivity, density, and enthalpy were predicted and compared with the results from thermodynamics and experiment. The effects of flow and solute transfer in the liquid phase on the solidification microstructure of Fe-22Mn-0.7C TWIP steel were compared numerically. Thermal convection decreases the temperature gradient in the liquid steel, leading to the enlargement of the equiaxed zone. Solute enrichment in front of the solid/liquid interface weakens the thermal convection, resulting in a little postponement of columnar-to-equiaxed transition (CET). The CET behavior of Fe-Mn-C TWIP steel during solidification was fully described and mathematically quantized by grain morphology statistics for the first time. A new methodology to figure out the CET location by linear regression of grain mean size with least-squares arithmetic was established, by which a composition design strategy for Fe-Mn-C TWIP steel according to solidification microstructure, matrix compactness, and homogeneity was developed.

  4. Characterization of particulate and vapor phase polycyclic aromatic hydrocarbons in indoor and outdoor air of primary schools

    NASA Astrophysics Data System (ADS)

    Krugly, Edvinas; Martuzevicius, Dainius; Sidaraviciute, Ruta; Ciuzas, Darius; Prasauskas, Tadas; Kauneliene, Violeta; Stasiulaitiene, Inga; Kliucininkas, Linas

    2014-01-01

    The indoor air of schools is considered as one of the most important factors affecting the health of children. The aim of the presented research was to characterize polycyclic aromatic hydrocarbons (PAHs) in indoor and outdoor air of schools. The sampling campaign was conducted during the heating season of 2011/2012. Five primary schools from various urban settings in the city of Kaunas, Lithuania. 150 daily samples of particulate and vapor phases were collected during the sampling period. The ultrasonic extractions followed by the gas chromatography and mass spectroscopy (GS/MS) analyses were used for the determination of PAHs. The concentration of total PAHs in the PM2.5 fraction ranged from 20.3 to 131.1 ng m-3, while total suspended particles (TSP) fraction contained from 19.9 to 80.3 ng m-3 of total PAHs. The vapor phase concentration of PAHs ranged from 67.2 to 372.5 ng m-3. The most abundant PAH in both phases was naphthalene. In order to define sources of indoor and outdoor PAHs several source apportionment methods were applied. The analysis revealed that emissions from motor vehicles and fuel burning for heating purposes were the major sources of PAHs in the city of Kaunas.

  5. Modeling of grain selection during directional solidification of single crystal superalloy turbine blade castings

    NASA Astrophysics Data System (ADS)

    Pan, Dong; Xu, Qingyan; Liu, Baicheng; Li, Jiarong; Yuan, Hailong; Jin, Haipeng

    2010-05-01

    Single crystal superalloy turbine blades are currently widely used as key components in gas turbine engines. The single crystal turbine blade casting’s properties are quite sensitive to the grain orientation determined directly by the grain selector geometry of the casting, A mathematical model was proposed for the grain selection during directional solidification of turbine blade casting. Based on heat transfer modeling of the directional withdrawing process, the competitive grain growth within the starter block and the spiral of the grain selector were simulated by using the cellular automaton method (CA). Validation experiments were carried out, and the measured results were compared quantitatively with the predicted results. The model could be used to predict the grain morphology and the competitive grain evolution during solidification, together with the distribution of grain orientation of primary <001> dendrite growth direction, with respect to the longitudinal axis of the turbine blade casting.

  6. Three-dimensional multiscale modeling of dendritic spacing selection during Al-Si directional solidification

    SciTech Connect

    Tourret, Damien; Clarke, Amy J.; Imhoff, Seth D.; Gibbs, Paul J.; Gibbs, John W.; Karma, Alain

    2015-05-27

    We present a three-dimensional extension of the multiscale dendritic needle network (DNN) model. This approach enables quantitative simulations of the unsteady dynamics of complex hierarchical networks in spatially extended dendritic arrays. We apply the model to directional solidification of Al-9.8 wt.%Si alloy and directly compare the model predictions with measurements from experiments with in situ x-ray imaging. The focus is on the dynamical selection of primary spacings over a range of growth velocities, and the influence of sample geometry on the selection of spacings. Simulation results show good agreement with experiments. The computationally efficient DNN model opens new avenues for investigating the dynamics of large dendritic arrays at scales relevant to solidification experiments and processes.

  7. Three-dimensional multiscale modeling of dendritic spacing selection during Al-Si directional solidification

    DOE PAGESBeta

    Tourret, Damien; Clarke, Amy J.; Imhoff, Seth D.; Gibbs, Paul J.; Gibbs, John W.; Karma, Alain

    2015-05-27

    We present a three-dimensional extension of the multiscale dendritic needle network (DNN) model. This approach enables quantitative simulations of the unsteady dynamics of complex hierarchical networks in spatially extended dendritic arrays. We apply the model to directional solidification of Al-9.8 wt.%Si alloy and directly compare the model predictions with measurements from experiments with in situ x-ray imaging. The focus is on the dynamical selection of primary spacings over a range of growth velocities, and the influence of sample geometry on the selection of spacings. Simulation results show good agreement with experiments. The computationally efficient DNN model opens new avenues formore » investigating the dynamics of large dendritic arrays at scales relevant to solidification experiments and processes.« less

  8. The feasibility of low-G grey solidification of nodular iron in the F-104 experimental furnace package

    NASA Technical Reports Server (NTRS)

    Curreri, P. A.; Smith, G. A.; Workman, G.

    1983-01-01

    The rationale for low-g experiments with cast iron and the need for solidification in the grey form during these experiments are reviewed. The factors which determine whether an iron melt will solidify grey or white are discussed. Cooling rate versus microstructure was studied for a nodular iron candidate material for F-104 low-g solidification. The study determined that low-g grey solidification, using the present F-104 furnace system, of the nodular iron composition studied is not feasible. Specimen microstructure strongly suggested that the F-104 furnace's gas cooling system was causing excessive localized chill resulting in the nucleation of the unwanted iron carbide phase. A change is suggested, in the quench system design, that could possibly overcome this problem.

  9. Solidification Pathways of Alloys in the Mg-Rich Corner of the Mg-Al-Ba Ternary System

    NASA Astrophysics Data System (ADS)

    Bryan, Zachary L.; Hooper, Ryan J.; Henderson, Hunter B.; Manuel, Michele V.

    2015-04-01

    An experimental investigation of the solidification reactions and microstructures of alloys in the Mg-rich corner of the Mg-Al-Ba ternary system has been conducted. Four distinct exothermic reactions involving the formation of α-Mg, Mg17Ba2, Mg17Al12, and a fourth phase designated as τ were observed and their onset temperatures were recorded as functions of composition. Using compositional and microstructural analysis, the Mg17Ba2 intermetallic was found to have significant solubility of Al, up to 20 at. pct. The solidification pathways of the investigated alloys involved both a Class I and Class II equilibrium reaction. A flow block diagram that outlines the observed solidification reactions is presented and discussed in reference to cast microstructures.

  10. Prediction of solidification path and carbide precipitation in Fe-C-V-Cr-Mo-W high speed steels

    NASA Astrophysics Data System (ADS)

    Zhang, Hongwei; Gandin, Charles-André; He, Jicheng; Nakajima, Keiji

    2012-07-01

    The solidification path and precipitation of carbides in the Fe-C-V-Cr-Mo-W high speed steel system are predicted with the help of thermodynamic equilibrium calculations. The Partial Equilibrium (PE) approximation is favoured. According to experimental data for high speed steel samples, the precipitating solidification sequence of carbides, including nature, composition and amount are discussed as a function of the nominal composition of C and V. The results show that the solidification path can be reasonably predicted by the Partial Equilibrium approximation for cooling rate lower than 10 K min-1. The experimental results suffer from the sensitivity limitation of the characterization methods used when the phase fraction becomes too small.

  11. A comparison of acoustic levitation with microgravity processing for containerless solidification of ternary Al-Cu-Sn alloy

    NASA Astrophysics Data System (ADS)

    Yan, N.; Hong, Z. Y.; Geng, D. L.; Wei, B.

    2015-07-01

    The containerless rapid solidification of liquid ternary Al-5 %Cu-65 %Sn immiscible alloy was accomplished at both ultrasonic levitation and free fall conditions. A maximum undercooling of 185 K (0.22 T L) was obtained for the ultrasonically levitated alloy melt at a cooling rate of about 122 K s-1. Meanwhile, the cooling rate of alloy droplets in drop tube varied from 102 to 104 K s-1. The macrosegregation was effectively suppressed through the complex melt flow under ultrasonic levitation condition. In contrast, macrosegregation became conspicuous and core-shell structures with different layers were formed during free fall. The microstructure formation mechanisms during rapid solidification at containerless states were investigated in comparison with the conventional static solidification process. It was found that the liquid phase separation and structural growth kinetics may be modulated by controlling both alloy undercooling and cooling rate.

  12. Interactions of Gas-Phase Nitric/Nitrous Acids and Primary Organic Aerosol in the Atmosphere of Houston, TX

    NASA Astrophysics Data System (ADS)

    Ziemba, L. D.; Griffin, R. J.; Dibb, J. E.; Anderson, C. H.; Whitlow, S. I.; Lefer, B. L.; Flynn, J.; Rappenglück, B.

    2007-12-01

    Concentrations of aerosol and gas-phase pollutants were measured on the roof of an 18-story building during the Texas Air Quality Study II Radical and Aerosol Measurement Project (TRAMP) from August 15 through September 28, 2006. Aerosol measurements included size-resolved, non-refractory mass concentrations of ammonium, nitrate, sulfate, chloride, and organic aerosol in submicron particles using an Aerodyne quadrupole aerosol mass spectrometer (Q-AMS). Particulate water-soluble organic carbon (PWSOC) was quantified using a mist chamber/total organic carbon analysis system. Concentration data for gas-phase pollutants included those for nitric acid (HNO3), nitrous acid (HONO), and hydrochloric acid (HCl) collected using a mist chamber/ion chromatographic technique, oxides of nitrogen (NOx) collected using a chemiluminescent method, and carbon monoxide (CO) collected using an infrared gas correlation wheel instrument. Coincident increases in nitrate and organic aerosol mass concentrations were observed on many occasions throughout the measurement campaign, most frequently during the morning rush hour. Based on the lack of organic aerosol processing (defined by the ratio of m/z = 44/57 in the Q-AMS spectra), strong correlation with NOx and CO, and a lack of significant increase in PWSOC concentration, the spikes in organic aerosol were likely associated with primary organic aerosol (POA). During these events, gas-phase HNO3 concentration decreases were observed simultaneously with increases in gas-phase HONO concentrations. These data likely indicate uptake of HNO3 and subsequent heterogeneous conversion to HONO involving POA. Preliminary calculations show that HNO3 partitioning could account for the majority of the observed HONO and aerosol nitrate concentrations during these events. Q-AMS chloride and HCl data also indicate uptake of chloride by particles during these events. This phenomenon was also observed during the night, but these nocturnal events were less

  13. The Waveform Correlation Event Detection System project, Phase II: Testing with the IDC primary network

    SciTech Connect

    Young, C.J.; Beiriger, J.I.; Moore, S.G.

    1998-04-01

    Further improvements to the Waveform Correlation Event Detection System (WCEDS) developed by Sandia Laboratory have made it possible to test the system on the accepted Comprehensive Test Ban Treaty (CTBT) seismic monitoring network. For our test interval we selected a 24-hour period from December 1996, and chose to use the Reviewed Event Bulletin (REB) produced by the Prototype International Data Center (PIDC) as ground truth for evaluating the results. The network is heterogeneous, consisting of array and three-component sites, and as a result requires more flexible waveform processing algorithms than were available in the first version of the system. For simplicity and superior performance, we opted to use the spatial coherency algorithm of Wagner and Owens (1996) for both types of sites. Preliminary tests indicated that the existing version of WCEDS, which ignored directional information, could not achieve satisfactory detection or location performance for many of the smaller events in the REB, particularly those in the south Pacific where the network coverage is unusually sparse. To achieve an acceptable level of performance, we made modifications to include directional consistency checks for the correlations, making the regions of high correlation much less ambiguous. These checks require the production of continuous azimuth and slowness streams for each station, which is accomplished by means of FK processing for the arrays and power polarization processing for the three-component sites. In addition, we added the capability to use multiple frequency-banded data streams for each site to increase sensitivity to phases whose frequency content changes as a function of distance.

  14. Evidence of primary migration of condensate by molecular solution in aqueous phase in Yacheng Field, offshore South China

    NASA Astrophysics Data System (ADS)

    Quanxing, Zhang; Qiming, Zhang

    The composition of Yacheng condensate provides possible evidences of primary migration of petroleum by molecular solution in the aqueous phase. Aromatic hydrocarbons (HCs), especially benzene and toluene, make up a high percentage of the condensate. The abundance of each hydrocarbon (HC) in the condensate is mainly controlled by compound type and carbon number. The distribution of normal alkanes is discontinuous at C 16. Aromatic hydrocarbons are 3.8‰ isotopically heavier than the saturated hydrocarbons. The isoprenoid hydrocarbons are very abundant, especially pristane. The specific gravity of the Yacheng condensate is 0.85530 g cm -3, which is much higher than the average for condensates. These features are in good agreement with the HC solubilities in aqueous solution.

  15. Processing of alnico permanent magnets by advanced directional solidification methods

    DOE PAGESBeta

    Zou, Min; Johnson, Francis; Zhang, Wanming; Zhao, Qi; Rutkowski, Stephen F.; Zhou, Lin; Kramer, Matthew J.

    2016-07-05

    Advanced directional solidification methods have been used to produce large (>15 cm length) castings of Alnico permanent magnets with highly oriented columnar microstructures. In combination with subsequent thermomagnetic and draw thermal treatment, this method was used to enable the high coercivity, high-Titanium Alnico composition of 39% Co, 29.5% Fe, 14% Ni, 7.5% Ti, 7% Al, 3% Cu (wt%) to have an intrinsic coercivity (Hci) of 2.0 kOe, a remanence (Br) of 10.2 kG, and an energy product (BH)max of 10.9 MGOe. These properties compare favorably to typical properties for the commercial Alnico 9. Directional solidification of higher Ti compositions yieldedmore » anisotropic columnar grained microstructures if high heat extraction rates through the mold surface of at least 200 kW/m2 were attained. This was achieved through the use of a thin walled (5 mm thick) high thermal conductivity SiC shell mold extracted from a molten Sn bath at a withdrawal rate of at least 200 mm/h. However, higher Ti compositions did not result in further increases in magnet performance. Images of the microstructures collected by scanning electron microscopy (SEM) reveal a majority α phase with inclusions of secondary αγ phase. Transmission electron microscopy (TEM) reveals that the α phase has a spinodally decomposed microstructure of FeCo-rich needles in a NiAl-rich matrix. In the 7.5% Ti composition the diameter distribution of the FeCo needles was bimodal with the majority having diameters of approximately 50 nm with a small fraction having diameters of approximately 10 nm. The needles formed a mosaic pattern and were elongated along one <001> crystal direction (parallel to the field used during magnetic annealing). Cu precipitates were observed between the needles. Regions of abnormal spinodal morphology appeared to correlate with secondary phase precipitates. The presence of these abnormalities did not prevent the material from displaying superior magnetic properties in the 7.5% Ti

  16. Processing of alnico permanent magnets by advanced directional solidification methods

    NASA Astrophysics Data System (ADS)

    Zou, Min; Johnson, Francis; Zhang, Wanming; Zhao, Qi; Rutkowski, Stephen F.; Zhou, Lin; Kramer, Matthew J.

    2016-12-01

    Advanced directional solidification methods have been used to produce large (>15 cm length) castings of Alnico permanent magnets with highly oriented columnar microstructures. In combination with subsequent thermomagnetic and draw thermal treatment, this method was used to enable the high coercivity, high-Titanium Alnico composition of 39% Co, 29.5% Fe, 14% Ni, 7.5% Ti, 7% Al, 3% Cu (wt%) to have an intrinsic coercivity (Hci) of 2.0 kOe, a remanence (Br) of 10.2 kG, and an energy product (BH)max of 10.9 MGOe. These properties compare favorably to typical properties for the commercial Alnico 9. Directional solidification of higher Ti compositions yielded anisotropic columnar grained microstructures if high heat extraction rates through the mold surface of at least 200 kW/m2 were attained. This was achieved through the use of a thin walled (5 mm thick) high thermal conductivity SiC shell mold extracted from a molten Sn bath at a withdrawal rate of at least 200 mm/h. However, higher Ti compositions did not result in further increases in magnet performance. Images of the microstructures collected by scanning electron microscopy (SEM) reveal a majority α phase with inclusions of secondary αγ phase. Transmission electron microscopy (TEM) reveals that the α phase has a spinodally decomposed microstructure of FeCo-rich needles in a NiAl-rich matrix. In the 7.5% Ti composition the diameter distribution of the FeCo needles was bimodal with the majority having diameters of approximately 50 nm with a small fraction having diameters of approximately 10 nm. The needles formed a mosaic pattern and were elongated along one <001> crystal direction (parallel to the field used during magnetic annealing). Cu precipitates were observed between the needles. Regions of abnormal spinodal morphology appeared to correlate with secondary phase precipitates. The presence of these abnormalities did not prevent the material from displaying superior magnetic properties in the 7.5% Ti

  17. Spinodal decomposition and droplets entrapment in monotectic solidification.

    PubMed

    Wang, F; Choudhury, A; Strassacker, C; Nestler, B

    2012-07-21

    In this article, we present two models to simulate solidification morphologies in monotectic alloys. With the first model, we investigate the morphological evolution under the influence of spinodal decomposition. The model requires that a gradient energy contribution for the concentration field should be incorporated, in order to stabilize phase separation when the liquid concentration is inside the region of miscibility gap. The free energy of the system in this model is derived from direct interpolation of the bulk energy densities. This, however, results in simulation regions in nanometer scale due to contributions from the chemical free energy of the system to the total surface excess. With the second model, our purpose is to develop a phase-field model to simulate scales that are larger than nanometer, where the departures from equilibrium are very small resulting in phase concentrations outside the spinodal region. In view of this, we exclude the concentration gradient contribution to the grand chemical potential functional, and develop a model based on [M. Plapp, Phys. Rev. E 84, 031601 (2011); A. Choudhury and B. Nestler, Phys. Rev. E 85, 021602 (2012)]. The advantage is that the free energy excess across the interface at equilibrium disappears, and hence it is easier to derive the required surface energies with higher interface widths. Due to this benefit, we employ the method to simulate the dynamic entrapment process in the monotectic reaction and study the influence of liquid(1) - liquid(2) surface energy and undercooling on the entrapment process. PMID:22830719

  18. Modeling of microporosity formation during solidification of aluminum alloys

    NASA Astrophysics Data System (ADS)

    Wang, T.; An, D.; Zhang, Q.; Dai, T.; Zhu, M.

    2015-06-01

    A two-dimensional (2D) multi-phase cellular automaton (MCA) model is adopted to simulate the dendrite and microporosity formation during solidification of aluminium alloys. The model involves three phases of liquid, gas, and solid. The effect of liquid-solid phase transformation on the nucleation and growth of porosity, the redistribution and diffusion of solute and hydrogen, and the effects of surface tension and environmental pressure are taken into account. The growth of both dendrite and porosity is simulated using a CA approach. The diffusion of solute and hydrogen is calculated using the finite difference (FD) method. The simulations can reveal the interactive and competitive growth of dendrites and micropores, and the microsegregationof solute and hydrogen. The porosity nuclei with large size are able to grow preferentially, while the growth of the small porosity nuclei is inhibited. Gas pores grow spherically when it is enveloped by liquid. After touching with dendrites, the shapes of pores become irregular. An increased initial hydrogen concentration reduces the incubation time of porosity nucleation, but increases the final percentage of porosity and the average porosity size at the eutectic temperature. With cooling rate decreasing, the competitive growth between gas pores becomes more evident, leading to non-uniform porosity sizes, and more irregular morphology of the porosities with larger size. The simulation results are compared reasonably well with the experimental data reported in literature.

  19. Solidification of ion exchange resin wastes

    SciTech Connect

    Not Available

    1982-08-01

    Solidification media investigated included portland type I, portland type III and high alumina cements, a proprietary gypsum-based polymer modified cement, and a vinyl ester-styrene thermosetting plastic. Samples formulated with hydraulic cement were analyzed to investigate the effects of resin type, resin loading, waste-to-cement ratio, and water-to-cement ratio. The solidification of cation resin wastes with portland cement was characterized by excessive swelling and cracking of waste forms, both after curing and during immersion testing. Mixed bed resin waste formulations were limited by their cation component. Additives to improve the mechanical properties of portland cement-ion exchange resin waste forms were evaluated. High alumina cement formulations dislayed a resistance to deterioration of mechanical integrity during immersion testing, thus providing a significant advantage over portland cements for the solidification of resin wastes. Properties of cement-ion exchange resin waste forms were examined. An experiment was conducted to study the leachability of /sup 137/Cs, /sup 85/Sr, and /sup 60/Co from resins modified in portland type III and high alumina cements. The cumulative /sup 137/Cs fraction release was at least an order of magnitude greater than that of either /sup 85/Sr or /sup 60/Co. Release rates of /sup 137/Cs in high alumina cement were greater than those in portland III cement by a factor of two.Compressive strength and leach testing were conducted for resin wastes solidified with polymer-modified gypsum based cement. /sup 137/Cs, /sup 85/Sr, and /sup 60/Co fraction releases were about one, two and three orders of magnitude higher, respectively, than in equivalent portland type III cement formulations. As much as 28.6 wt % dry ion exchange resin was successfully solidified using vinyl ester-styrene compared with a maximum of 25 wt % in both portland and gypsum-based cement.

  20. Modeling of multiphase flow with solidification and chemical reaction in materials processing

    NASA Astrophysics Data System (ADS)

    Wei, Jiuan

    moving the side insulation layer upward. It is possible to produce high quality crystal with a good combination of heating and cooling. SiC based ceramic materials fabricated by polymer pyrolysis and synthesis becomes a promising candidate for nuclear applications. To obtain high uniformity of microstructure/concentration fuel without crack at high operating temperature, it is important to understand transport phenomena in material processing at different scale levels. In our prior work, a system level model based on reactive porous media theory was developed to account for the pyrolysis process in uranium-ceramic nuclear fabrication In this thesis, a particle level mesoscopic model based on the Smoothed Particle Hydrodynamics (SPH) is developed for modeling the synthesis of filler U3O8 particles and SiC matrix. The system-level model provides the thermal boundary conditions needed in the particle level simulation. The evolution of particle concentration and structure as well as composition of composite produced will be investigated. Since the process temperature and heat flux play the important roles in material quality and uniformity, the effects of heating rate at different directions, filler particle size and distribution on uniformity and microstructure of the final product are investigated. Uncertainty issue is also discussed. For the multiphase flow with directional solidification, a system level based on FVM is established. In this model, melt convection, temperature distribution, phase change and solidification interface can be investigated. For the multiphase flow with chemical reaction, a particle level model based on SPH method is developed to describe the pyrolysis and synthesis process of uranium-ceramic nuclear fuel. Due to its mesh-free nature, SPH can easily handle the problems with multi phases and components, large deformation, chemical reactions and even solidifications. A multi-scale meso-macroscopic approach, which combine a mesoscopic model based

  1. Macrotransport-solidification kinetics modeling of equiaxed dendritic growth: Part II. Computation problems and validation on INCONEL 718 superalloy castings

    NASA Astrophysics Data System (ADS)

    Nastac, L.; Stefanescu, D. M.

    1996-12-01

    In Part I of the article, a new analytical model that describes solidification of equiaxed dendrites was presented. In this part of the article, the model is used to simulate the solidification of INCONEL 718 superalloy castings. The model was incorporated into a commercial finite-element code, PROCAST. A special procedure called microlatent heat method (MLHM) was used for coupling between macroscopic heat flow and microscopic growth kinetics. A criterion for time-stepping selection in microscopic modeling has been derived in conjunction with MLHM. Reductions in computational (CPU) time up to 90 pct over the classic latent heat method were found by adopting this coupling. Validation of the model was performed against experimental data for an INCONEL 718 superalloy casting. In the present calculations, the model for globulitic dendrite was used. The evolution of fraction of solid calculated with the present model was compared with Scheil’s model and experiments. An important feature in solidification of INCONEL 718 is the detrimental Laves phase. Laves phase content is directly related to the intensity of microsegregation of niobium, which is very sensitive to the evolution of the fraction of solid. It was found that there is a critical cooling rate at which the amount of Laves phase is maximum. The critical cooling rate is not a function of material parameters (diffusivity, partition coefficient, etc.). It depends only on the grain size and solidification time. The predictions generated with the present model are shown to agree very well with experiments.

  2. Macrotransport-solidification kinetics modeling of equiaxed dendritic growth. Part 2: Computation problems and validation on INCONEL 718 superalloy castings

    SciTech Connect

    Nastac, L.; Stefanescu, D.M.

    1996-12-01

    In Part 1 of the article, a new analytical model that describes solidification of equiaxed dendrites was presented. In this part of the article, the model is used to simulate the solidification of INCONEL 718 superalloy castings. The model was incorporated into a commercial finite-element code, PROCAST. A special procedure called microlatent heat method (MLHM) was used for coupling between macroscopic heat flow and microscopic growth kinetics. A criterion for time-stepping selection in microscopic modeling has been derived in conjunction with MLHM. Reductions in computational (CPU) time up to 90 pct over the classic latent heat method were found by adopting this coupling. Validation of the model was performed against experimental data for an INCONEL 718 superalloy casting. In the present calculations, the model for globulitic dendrite was used. The evolution of fraction of solid calculated with the present model was compared with Scheil`s model and experiments. An important feature in solidification of INCONEL 718 is the detrimental Laves phase. Laves phase content is directly related to the intensity of microsegregation of niobium, which is very sensitive to the evolution of the fraction of solid. It was found that thee is a critical cooling rate at which the amount of Laves phase is maximum. The critical cooling rate is not a function of material parameters (diffusivity, partition coefficient, etc.). It depends only on the grain size and solidification time. The predictions generated with the present model are shown to agree very well with experiments.

  3. Gemcitabine and carboplatin in carcinoma of unknown primary site: a phase 2 Adelaide Cancer Trials and Education Collaborative study

    PubMed Central

    Pittman, K B; Olver, I N; Koczwara, B; Kotasek, D; Patterson, W K; Keefe, D M; Karapetis, C S; Parnis, F X; Moldovan, S; Yeend, S J; Price, T J

    2006-01-01

    Cancer of unknown primary site (CUP) represents up to 5% of all cancer diagnoses and is associated with poor survival. We have performed a prospective multicentre phase 2 trial to evaluate efficacy and toxicity of the combination of gemcitabine (G) and carboplatin (C) for patients with CUP. Patients with histologically confirmed metastatic carcinoma in which the primary site of cancer was not evident after prospectively designated investigation and who had ECOG performance status 0–2 were treated with G 1000 mg m−2 intravenously (i.v.) days 1 and 8, and C AUC 5 i.v. on day 8 every 3 weeks to a maximum of nine cycles. The primary end points were response rate, and toxicity, with secondary end points of progression-free survival and overall survival. Fifty-one (23 male, 27 female) patients were enrolled (one patient ineligible), with a median age of 69 years (range 41–83 years). Fifty patients were evaluable for toxicity and 46 patients were evaluable for efficacy. The overall response rate to the GC regimen was 30.5%. With a median follow-up of 24 months, the median progression-free survival was 18 weeks (4.2 months) and the median overall survival was 34 weeks (7.8 months). The frequency of grade 3 or 4 toxicity was low. Nausea/vomiting was the most common side effect, but was usually only mild in severity. Uncomplicated neutropenia (14%), thrombocytopenia (10%) and anaemia (8%) were the most common causes of grade 3–4 toxicity. The regimen was very well tolerated, particularly in the elderly. The GC regimen is an active regimen in CUP with excellent tolerability and should be considered particularly for elderly patients with CUP. PMID:17088914

  4. [Solidification of volatile oil with graphene oxide].

    PubMed

    Yan, Hong-Mei; Jia, Xiao-Bin; Zhang, Zhen-Hai; Sun, E; Xu, Yi-Hao

    2015-02-01

    To evaluate the properties of solidifying volatile oil with graphene oxide, clove oil and zedoary turmeric oil were solidified by graphene oxide. The amount of graphene oxide was optimized with the eugenol yield and curcumol yield as criteria. Curing powder was characterized by differential scanning calorimetry (DSC) and scanning electron microscopy (SEM). The effects of graphene oxide on dissolution in vitro and thermal stability of active components were studied. The optimum solidification ratio of graphene oxide to volatile oil was 1:1. Dissolution rate of active components had rare influence while their thermal stability improved after volatile oil was solidified. Solidifying herbal volatile oil with graphene oxide deserves further study. PMID:25975033

  5. Simulation of solidification in a Bridgman cell

    NASA Technical Reports Server (NTRS)

    Dakhoul, Y. M.; Farmer, R. C.

    1984-01-01

    Bridgman-type crystal growth techniques are attractive methods for producing homogeneous, high-quality infrared detector and junction device materials. However, crystal imperfections and interface shapes still must be controlled through modification of the temperature and concentration gradients created during solidification. The objective of this investigation was to study the temperature fields generated by various cell and heatpipe configurations and operating conditions. Continuum's numerical model of the temperature, species concentrations, and velocity fields was used to describe the thermal characteristics of Bridgman cell operation.

  6. Solidification processing of metal-matrix composites

    SciTech Connect

    Mortensen, A.; Cornie, J.A.; Flemings, M.C.

    1988-02-01

    Infiltration of fibers with molten metal and metal/reinforcement slurry casting have been developed for the net-shape solidification processing of MMCs, the largest portion of whose production costs are associated with processing. The low viscosity of liquid metals renders the fabrication of MMCs by casting much easier than that of polymer matrix composites. Attention is given to the methods developed to date to deal with problems that arise from fiber/matrix reactivity and porosity due to poor infiltration. 219 references.

  7. Directional Solidification and Mechanical Properties of NiAl-NiAlTa Alloys

    NASA Technical Reports Server (NTRS)

    Johnson, D. R.; Chen, X. F.; Oliver, B. F.; Noebe, R. D.; Whittenberger, J. D.

    1995-01-01

    Directional solidification of eutectic alloys is a promising technique for producing in-situ composite materials exhibiting a balance of properties. Consequently, the microstructure, creep strength and fracture toughness of directionally solidified NiAl-NiAlTa alloys were investigated. Directional solidification was performed by containerless processing techniques to minimize alloy contamination. The eutectic composition was found to be NiAl-15.5 at% Ta and well-aligned microstructures were produced at this composition. A near-eutectic alloy of NiAl-14.5Ta was also investigated. Directional solidification of the near-eutectic composition resulted in microstructures consisting of NiAl dendrites surrounded by aligned eutectic regions. The off-eutectic alloy exhibited promising compressive creep strengths compared to other NiAl-based intermetallics, while preliminary testing indicated that the eutectic alloy was competitive with Ni-base single crystal superalloys. The room temperature toughness of these two-phase alloys was similar to that of polycrystalline NiAl even with the presence of the brittle Laves phase NiAlTa.

  8. Formation of less-known structurally complex ζ{sub b} and orthorhombic quasicrystalline approximant ε{sub n} on solidification of selected Al–Pd–Cr alloys

    SciTech Connect

    Adamech, M.; Černičková, I.; Ďuriška, L.; Kolesár, V.; Drienovský, M.; Bednarčík, J.; Svoboda, M.; Janovec, J.

    2014-11-15

    The evolution of phases was investigated on cooling of Al{sub 71}Pd{sub 24}Cr{sub 5}, Al{sub 73}Pd{sub 20}Cr{sub 7}, and Al{sub 73}Pd{sub 23}Cr{sub 4} alloys from 1350 °C down to ambient temperature with the rate of 10 °C·min{sup −1}. To perform the investigation, differential thermal analysis, synchrotron X-ray powder diffraction, and scanning electron microscopy coupled with energy-dispersive X-ray spectroscopy were used. In all the investigated alloys structurally complex phases ε{sub n} (ε{sub 6} + ε{sub 28}) and ζ{sub b}, as well as the δ-phase were identified. Based on the results of differential thermal analysis, sequences of phase transformations were determined. The Al{sub 71}Pd{sub 24}Cr{sub 5} alloy started to solidify at 1031.4 °C through β. Primary dendrites of ζ{sub b} were observed in Al{sub 73}Pd{sub 20}Cr{sub 7} and Al{sub 73}Pd{sub 23}Cr{sub 4} alloys. In the second step of solidification δ and/or ζ{sub b} were formed. The peritectic reaction, liquid + ζ{sub b} + δ → ε{sub n} + ζ{sub b} + δ, leading to the formation of the quasicrystalline approximant ε{sub n} (ε{sub 6} + ε{sub 28}) took place in the final step of solidification at approximately 792 °C. - Highlights: • Structurally complex ε{sub n} (ε{sub 6} + ε{sub 28}), ζ{sub b} and δ-phases were identified. • The Al{sub 71}Pd{sub 24}Cr{sub 5} alloy started to solidify at 1031.4 °C through the primary β phase. • The Al{sub 73}Pd{sub 20}Cr{sub 7} and Al{sub 73}Pd{sub 23}Cr{sub 4} alloys solidified in the same way. • The quasicrystalline approximant ε{sub n} (ε{sub 6} + ε{sub 28}) was formed at approximately 792 °C.

  9. Simulating Solidification in Metals at High Pressure: The Drive to Petascale Computing

    SciTech Connect

    Streitz, F; Glosli, J; Patel, M

    2006-07-26

    We investigate solidification in metal systems ranging in size from 64,000 to 524,288,000 atoms on the IBM BlueGene/L computer at LLNL. Using the newly developed ddcMD code, we achieve performance rates as high as 103 TFlops, with a performance of 101.7 TFlop sustained over a 7 hour run on 131,072 cpus. We demonstrate superb strong and weak scaling. Our calculations are significant as they represent the first atomic-scale model of metal solidification to proceed, without finite size effects, from spontaneous nucleation and growth of solid out of the liquid, through the coalescence phase, and into the onset of coarsening. Thus, our simulations represent the first step towards an atomistic model of nucleation and growth that can directly link atomistic to mesoscopic length scales.

  10. Solidification of acoustically levitated o-terphenyl crystals: a Raman study

    NASA Astrophysics Data System (ADS)

    Biswas, A.

    1995-01-01

    Ultrasonic levitation of millimeter size o-terphenyl (OTP) crystals was carried out in a variable temperature enclosure. Levitated crystals were melted (MP = 331 K), undercooled and then seeded in order to initiate solidification. The incidence of an oargon laser beam on the sample, during containerless processing, allowed elastic and low frequency (< 200 cm -1) shifted inelastic Raman scattering to be monitored. The Raman spectra undergo remarkable changes during thermal processing, enabling the tracking of inter-molecular structural reconfigurations occurring in the solid and liquid states. Furthermore, the Raman scattered light proved to be a reliable tool for monitoring the kinetics of phase transformation. Thus tracking the peak intensity of a Raman feature allowed a measure of volume fraction transformation rates, during solidification initiated at different undercooling levels. Growth rates as a function of undercooling were inferred from these measurements and are compared to existing models.

  11. Advances in multi-scale modeling of solidification and casting processes

    NASA Astrophysics Data System (ADS)

    Liu, Baicheng; Xu, Qingyan; Jing, Tao; Shen, Houfa; Han, Zhiqiang

    2011-04-01

    The development of the aviation, energy and automobile industries requires an advanced integrated product/process R&D systems which could optimize the product and the process design as well. Integrated computational materials engineering (ICME) is a promising approach to fulfill this requirement and make the product and process development efficient, economic, and environmentally friendly. Advances in multi-scale modeling of solidification and casting processes, including mathematical models as well as engineering applications are presented in the paper. Dendrite morphology of magnesium and aluminum alloy of solidification process by using phase field and cellular automaton methods, mathematical models of segregation of large steel ingot, and microstructure models of unidirectionally solidified turbine blade casting are studied and discussed. In addition, some engineering case studies, including microstructure simulation of aluminum casting for automobile industry, segregation of large steel ingot for energy industry, and microstructure simulation of unidirectionally solidified turbine blade castings for aviation industry are discussed.

  12. Temperature Histories of Structural Steel Welds Calculated Using Solidification-Boundary Constraints

    NASA Astrophysics Data System (ADS)

    Lambrakos, S. G.

    2016-07-01

    Temperature histories of structural steel deep-penetration welds are presented, which are calculated using numerical-analytical basis functions and solidification-boundary constraints. These weld temperature histories can be adopted as input data to various types of computational procedures, which include numerical models for prediction of solid-state phase transformations and mechanical response. In addition, these temperature histories can be used parametrically for inverse thermal analysis of welds corresponding to other welding processes whose process conditions are within similar regimes. The present study applies an inverse thermal analysis procedure that uses three-dimensional constraint conditions whose two-dimensional projections are mapped within transverse cross sections of experimentally measured solidification boundaries. In addition, the present study uses experimentally measured estimates of the heat effect zone edge to examine the consistency of calculated temperature histories for steel welds.

  13. Effects of G-Jitter on Directional Solidification of a Binary Alloy

    NASA Technical Reports Server (NTRS)

    Benjapiyaporn, C.; Timchenko, V.; deVahlDavis, G.; deGroh, H. C., III

    1999-01-01

    A study of directional solidification of a weak binary alloy (specifically, Bi - 1 at% Sn) based on the fixed grid single domain approach is being undertaken. The enthalpy method is used to solve for the temperature field over the computational domain including both the solid and liquid phases; latent heat evolution is treated with the aid of an effective specific heat coefficient. A source term accounting for the release of solute into the liquid during solidification has been incorporated into the solute transport equation. The vorticity-stream function formulation is used to describe thermo-solutal convection in the liquid region. In this paper we present a numerical simulation of g-jitter. A background gravity of 1 microgram has been assumed, and new results for the effects of periodic disturbances over a range of amplitudes and frequencies on solute field and segregation have been presented.

  14. A 3D parallel simulator for crystal growth and solidification in complex alloy systems

    NASA Astrophysics Data System (ADS)

    Nestler, Britta

    2005-02-01

    A 3D parallel simulator is developed to numerically solve the evolution equations of a new non-isothermal phase-field model for crystal growth and solidification in complex alloy systems. The new model and the simulator are capable to simultaneously describe the diffusion processes of multiple components, the phase transitions between multiple phases and the development of the temperature field. Weak and facetted formulations of both, surface energy and kinetic anisotropies are incorporated in the phase-field model. Multicomponent bulk diffusion effects including interdiffusion coefficients as well as diffusion in the interfacial region of phase or grain boundaries are considered. We introduce our parallel simulator that is based on a finite difference discretization including effective adaptive strategies and multigrid methods to reduce computation time and memory usage. The parallelization is realized for distributed as well as shared memory computer architectures using MPI libraries and OpenMP concepts. Applying the new computer model, we present a variety of simulated crystal structures such as dendrites, grains, binary and ternary eutectics in 2D and 3D. The influence of anisotropy on the microstructure evolution shows the formation of facets in preferred crystallographic directions. Phase transformations and solidification processes in a real multi-component alloy can be described by incorporating the physical data (e.g. surface tensions, kinetic coefficients, specific heat, heat and mass diffusion coefficients) and the specific phase diagram (in particular latent heats and melting temperatures) into the diffuse interface model via the free energies.

  15. Dendritic solidification of undercooled Cu-20%Pb hypomonotectic alloy

    SciTech Connect

    Dong, C.; Wei, B.

    1996-05-15

    The Cu-Pb monotectic system is the basis of an important category of wear-resistant materials especially bearing alloys. Its industrially interesting composition ranges from 10 to 50%Pb. In order to produce aligned composites or homogeneous dispersions, extensive research has been performed to investigate the solidification mechanism of Cu-Pb monotectic alloys under directional solidification or microgravity conditions. The preliminary nature of the current space experiments on Cu-Pb monotectic solidification excludes the possibility to draw any really definite conclusions about the influences of microgravity. In contrast, so far still little has been known about the undercooling behavior and rapid solidification kinetics of Cu-Pb monotectic alloys. The objective of the present work is to undercool bulk samples of Cu-Pb alloys to a significant extent and investigate their subsequent rapid solidification process. and this paper reports the related results obtained for Cu-20%Pb hypomonotectic alloy.

  16. Improved Crystal Quality by Detached Solidification in Microgravity

    NASA Technical Reports Server (NTRS)

    Regel, Liya L.; Wilcox, William R.

    2003-01-01

    The goals of our work on detached solidification have been to: 1) Develop a complete understanding of all of the phenomena of detached solidification; 2) Make it possible to achieve detached solidification reproducibly; and 3) Increase crystallographic perfection through detached solidification. Specifically, we aimed in this project to: 1) Identify a system and develop methods that would allow viewing of the melt surface and convection in the melt during detached solidification in microgravity; 2) Improve understanding of the origination and evolution of detachment through experiments and theoretical treatments; and 3) Achieve detachment on earth. The project resulted in 14 publications, 15 presentations, completion of 2 Ph.D. theses, and completion of 2 M.S. theses. Two additional papers are currently being reviewed for publication. Copies of most of the papers are included as appendices.

  17. Oscillatory cellular patterns in three-dimensional directional solidification

    NASA Astrophysics Data System (ADS)

    Tourret, D.; Debierre, J.-M.; Song, Y.; Mota, F. L.; Bergeon, N.; Guérin, R.; Trivedi, R.; Billia, B.; Karma, A.

    2015-10-01

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in microgravity. Directional solidification experiments conducted onboard the International Space Station have allowed us to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 min. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelated at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (i.e., low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exists, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global disorder is observed in both

  18. Oscillatory cellular patterns in three-dimensional directional solidification.

    PubMed

    Tourret, D; Debierre, J-M; Song, Y; Mota, F L; Bergeon, N; Guérin, R; Trivedi, R; Billia, B; Karma, A

    2015-10-01

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in microgravity. Directional solidification experiments conducted onboard the International Space Station have allowed us to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 min. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelated at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (i.e., low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exists, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global disorder is observed in both

  19. Oscillatory cellular patterns in three-dimensional directional solidification

    DOE PAGESBeta

    Tourret, D.; Debierre, J. -M.; Song, Y.; Mota, F. L.; Bergeon, N.; Guerin, R.; Trivedi, R.; Billia, B.; Karma, A.

    2015-09-11

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in micro-gravity. Directional solidification experiments conducted onboard the International Space Station have allowed for the first time to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 minutes. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelatedmore » at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (\\ie low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exist, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global

  20. Oscillatory cellular patterns in three-dimensional directional solidification

    SciTech Connect

    Tourret, D.; Debierre, J. -M.; Song, Y.; Mota, F. L.; Bergeon, N.; Guerin, R.; Trivedi, R.; Billia, B.; Karma, A.

    2015-09-11

    We present a phase-field study of oscillatory breathing modes observed during the solidification of three-dimensional cellular arrays in micro-gravity. Directional solidification experiments conducted onboard the International Space Station have allowed for the first time to observe spatially extended homogeneous arrays of cells and dendrites while minimizing the amount of gravity-induced convection in the liquid. In situ observations of transparent alloys have revealed the existence, over a narrow range of control parameters, of oscillations in cellular arrays with a period ranging from about 25 to 125 minutes. Cellular patterns are spatially disordered, and the oscillations of individual cells are spatiotemporally uncorrelated at long distance. However, in regions displaying short-range spatial ordering, groups of cells can synchronize into oscillatory breathing modes. Quantitative phase-field simulations show that the oscillatory behavior of cells in this regime is linked to a stability limit of the spacing in hexagonal cellular array structures. For relatively high cellular front undercooling (\\ie low growth velocity or high thermal gradient), a gap appears in the otherwise continuous range of stable array spacings. Close to this gap, a sustained oscillatory regime appears with a period that compares quantitatively well with experiment. For control parameters where this gap exist, oscillations typically occur for spacings at the edge of the gap. However, after a change of growth conditions, oscillations can also occur for nearby values of control parameters where this gap just closes and a continuous range of spacings exists. In addition, sustained oscillations at to the opening of this stable gap exhibit a slow periodic modulation of the phase-shift among cells with a slower period of several hours. While long-range coherence of breathing modes can be achieved in simulations for a perfect spatial arrangement of cells as initial condition, global disorder is

  1. Proton Radiography Peers into Metal Solidification

    PubMed Central

    Clarke, Amy; Imhoff, Seth; Gibbs, Paul; Cooley, Jason; Morris, Christopher; Merrill, Frank; Hollander, Brian; Mariam, Fesseha; Ott, Thomas; Barker, Martha; Tucker, Tim; Lee, Wah-Keat; Fezzaa, Kamel; Deriy, Alex; Patterson, Brian; Clarke, Kester; Montalvo, Joel; Field, Robert; Thoma, Dan; Smith, James; Teter, David

    2013-01-01

    Historically, metals are cut up and polished to see the structure and to infer how processing influences the evolution. We can now peer into a metal during processing without destroying it using proton radiography. Understanding the link between processing and structure is important because structure profoundly affects the properties of engineering materials. Synchrotron x-ray radiography has enabled real-time glimpses into metal solidification. However, x-ray energies favor the examination of small volumes and low density metals. Here we use high energy proton radiography for the first time to image a large metal volume (>10,000 mm3) during melting and solidification. We also show complementary x-ray results from a small volume (<1 mm3), bridging four orders of magnitude. Real-time imaging will enable efficient process development and the control of structure evolution to make materials with intended properties; it will also permit the development of experimentally informed, predictive structure and process models. PMID:23779063

  2. The Advanced Automated Directional Solidification Furnace

    NASA Technical Reports Server (NTRS)

    Gillies, D. C.; Reeves, F. A.; Jeter, L. B.; Sledd, J. D.; Cole, J. M.; Lehoczky, S. L.

    1996-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) is a five zone tubular furnace designed for Bridgman-Stockbarger, other techniques of crystal growth involving multiple temperature zones such as vapor transport experiments and other materials science experiments. The five zones are primarily designed to produce uniform hot and cold temperature regions separated by an adiabatic region constructed of a heat extraction plate and an insert to reduce radiation from the hot to the cold zone. The hot and cold zone temperatures are designed to reach 1600 C and 1100 C, respectively. AADSF operates on a Multi-Purpose Experiment Support Structure (MPESS) within the cargo bay of the Space Shuttle on the United States Microgravity Payload (USMP) missions. Two successful flights, both employing the directional solidification or Bridgman Stockbarger technique for crystal growth have been made, and crystals of HgCdTe and PbSnTe grown in microgravity have been produced on USMP-2 and USMP-3, respectively. The addition of a Sample Exchange Mechanism (SEM) will enable three different samples to be processed on future flights including the USMP-4 mission.

  3. Proton Radiography Peers into Metal Solidification

    SciTech Connect

    Clarke, Amy J.; Imhoff, Seth D.; Gibbs, Paul J.; Cooley, Jason C.; Morris, Christopher; Merrill, Frank E.; Hollander, Brian J.; Mariam, Fesseha G.; Ott, Thomas J.; Barker, Martha R.; Tucker, Tim J.; Lee, Wah-Keat; Fezzaa, Kamel; Deriy, Alex; Patterson, Brian M.; Clarke, Kester D.; Montalvo, Joel D.; Field, Robert D.; Thoma, Dan J.; Smith, James L.; Teter, David F.

    2013-06-19

    Historically, metals are cut up and polished to see the structure and to infer how processing influences the evolution. We can now peer into a metal during processing without destroying it using proton radiography. Understanding the link between processing and structure is important because structure profoundly affects the properties of engineering materials. Synchrotron x-ray radiography has enabled real-time glimpses into metal solidification. However, x-ray energies favor the examination of small volumes and low density metals. In this study, we use high energy proton radiography for the first time to image a large metal volume (>10,000 mm3) during melting and solidification. We also show complementary x-ray results from a small volume (<1mm3), bridging four orders of magnitude. In conclusion, real-time imaging will enable efficient process development and the control of the structure evolution to make materials with intended properties; it will also permit the development of experimentally informed, predictive structure and process models.

  4. Method for treating materials for solidification

    SciTech Connect

    Jantzen, C.M.; Pickett, J.B.; Martin, H.L.

    1995-07-18

    A method is described for treating materials such as wastes for solidification to form a solid, substantially nonleachable product. Addition of reactive silica rather than ordinary silica to the material when bringing the initial molar ratio of its silica constituent to a desired ratio within a preselected range increases the solubility and retention of the materials in the solidified matrix. Materials include hazardous, radioactive, mixed, and heavy metal species. Amounts of other constituents of the material, in addition to its silica content are also added so that the molar ratio of each of these constituents is within the preselected ranges for the final solidified product. The mixture is then solidified by cement solidification or vitrification. The method can be used to treat a variety of wastes, including but not limited to spent filter aids from waste water treatment, waste sludges, combinations of spent filter aids and waste sludges, combinations of supernate and waste sludges, incinerator ash, incinerator offgas blowdown, combinations of incinerator ash and offgas blowdown, cementitious wastes and contaminated soils. 4 figs.

  5. Method for treating materials for solidification

    DOEpatents

    Jantzen, Carol M.; Pickett, John B.; Martin, Hollis L.

    1995-01-01

    A method for treating materials such as wastes for solidification to form a solid, substantially nonleachable product. Addition of reactive silica rather than ordinary silica to the material when bringing the initial molar ratio of its silica constituent to a desired ratio within a preselected range increases the solubility and retention of the materials in the solidified matrix. Materials include hazardous, radioactive, mixed, and heavy metal species. Amounts of other constituents of the material, in addition to its silica content are also added so that the molar ratio of each of these constituents is within the preselected ranges for the final solidified product. The mixture is then solidified by cement solidification or vitrification. The method can be used to treat a variety of wastes, including but not limited to spent filter aids from waste water treatment, waste sludges, combinations of spent filter aids and waste sludges, combinations of supernate and waste sludges, incinerator ash, incinerator offgas blowdown, combinations of incinerator ash and offgas blowdown, cementitious wastes and contaminated soils.

  6. Proton Radiography Peers into Metal Solidification

    DOE PAGESBeta

    Clarke, Amy J.; Imhoff, Seth D.; Gibbs, Paul J.; Cooley, Jason C.; Morris, Christopher; Merrill, Frank E.; Hollander, Brian J.; Mariam, Fesseha G.; Ott, Thomas J.; Barker, Martha R.; et al

    2013-06-19

    Historically, metals are cut up and polished to see the structure and to infer how processing influences the evolution. We can now peer into a metal during processing without destroying it using proton radiography. Understanding the link between processing and structure is important because structure profoundly affects the properties of engineering materials. Synchrotron x-ray radiography has enabled real-time glimpses into metal solidification. However, x-ray energies favor the examination of small volumes and low density metals. In this study, we use high energy proton radiography for the first time to image a large metal volume (>10,000 mm3) during melting and solidification.more » We also show complementary x-ray results from a small volume (<1mm3), bridging four orders of magnitude. In conclusion, real-time imaging will enable efficient process development and the control of the structure evolution to make materials with intended properties; it will also permit the development of experimentally informed, predictive structure and process models.« less

  7. Bubble behavior during solidification in low gravity

    NASA Technical Reports Server (NTRS)

    Papazian, J. M.; Wilcox, W. R.; Gutowski, R.

    1979-01-01

    The trapping and behavior of gas bubbles were studied during low-gravity solidification of carbon tetrabromide, a transparent metal-model material. The experiment was performed during a NASA-sponsored sounding rocket flight and involved gradient freeze solidification of a gas-saturated melt. Gas bubbles were evolved at the solid-liquid interface during the low-gravity interval. No large-scale thermal migration of bubbles, bubble pushing by the solid-liquid interface, or bubble detachment from the interface were observed during the low-gravity experiment. A unique bubble motion-fluid flow event occurred in one specimen: a large bubble moved downward and caused some circulation of the melt. The gas bubbles that were trapped by the solid in commercial-purity material formed voids that had a cylindrical shape, in contrast to the spherical shape that had been observed in a prior low-gravity experiment. These shapes were not influenced by the gravity level (0.0001 g-0 vs g-0), but were dependent upon the initial temperature gradient. In higher purity material, however, the shape of the voids changed from cylindrical in 1g to spherical in low gravity.

  8. Growth of tertiary dendritic arms during the transient directional solidification of hypoeutectic Pb-Sb alloys

    NASA Astrophysics Data System (ADS)

    Freitas, Emmanuelle S.; Rosa, Daniel M.; Garcia, Amauri; Spinelli, José E.

    2011-12-01

    Despite the importance of a complete characterization of dendritic patterns in castings, the availability of studies on the development of tertiary dendrite arms is scarce in the literature. In the present study, the tip cooling rate, local solidification time, primary and tertiary dendrite arm spacings have been determined in Pb-Sb alloys castings directionally solidified under unsteady-state heat flow conditions. The alloys compositions experimentally examined are widely used in the as-cast condition for the manufacture of positive and negative grids of lead-acid batteries. The initial growth of tertiary dendritic arms from the secondary branches was found to occur only for a Pb-3.5 wt% Sb alloy at cooling rates in the range 0.4-0.2 K/s, with no evidence of this spacing pattern for Pb-Sb alloys having lower solute content. Tertiary dendritic branches have been observed along the entire casting lengths for alloys of the Pb-Sb hypoeutectic range having compositions higher than 4.0 wt% Sb. It is shown that a power function experimental law with a characteristic -0.55 exponent is able to characterize the tertiary spacing evolution with the solidification cooling rate for alloys compositions ≥4.0 wt% Sb. The only exception was the Pb-3.5 wt% Sb alloy for which λ 3 exhibited significant lower values when compared with the experimental values obtained for the other Pb-Sb alloys for a same solidification cooling rate.

  9. Modeling of the flow-solidification interaction in thin slab casting

    NASA Astrophysics Data System (ADS)

    Vakhrushev, A.; Wu, M.; Ludwig, A.; Tang, Y.; Hackl, G.; Nitzl, G.

    2012-07-01

    A key issue for modelling the thin slab casting (TSC) is to consider the evolution of the solid shell, which strongly interacts with the turbulent flow and in the meantime is subject to continuous deformation due to the funnel shape (curvature) of the mould. Here an enthalpy-based mixture solidification model with consideration of turbulent flow [Prescott and Incropera, ASME HTD, vol. 280, 1994, pp. 59] is employed, and further enhanced to include the deforming solid shell. The solid velocity in the fully-solidified strand shell and partially-solidified mushy zone is estimated by solving the Laplace's equation. Primary goals of this work are to examine the sensitivity of the modelling result to different model implementation schemes, and to explore the importance of the deforming and moving solid shell in the solidification. Therefore, a 2D benchmark, to mimic the solidification and deformation behaviour of the thin slab casting, is firstly simulated and evaluated. An example of 3D TSC is also presented. Due to the limitation of the current computation resources additional numerical techniques like parallel computing and mesh adaptation are necessarily applied to ensure the calculation accuracy for the full-3D TSC.

  10. Influence of a magnetic field during directional solidification of MAR-M 246 + Hf superalloy

    NASA Technical Reports Server (NTRS)

    Andrews, J. Barry; Alter, Wendy; Schmidt, Dianne

    1991-01-01

    An area that has been almost totally overlooked in the optimization of properties in directionally solidified superalloys is the control of microstructural features through the application of a magnetic field during solidification. The influence of a magnetic field on the microstructural features of a nickel-base superalloys is investigated. Studies were performed on the dendritic MAR-M 246+Hf alloy, which was solidified under both a 5 K gauss magnetic field and under no-applied-field conditions. The possible influences of the magnetic field on the solidification process were observed by studying variations in microstructural features including volume fraction, surface area, number, and shape of the carbide particles. Stereological factors analyzed also included primary and secondary dendrite arm spacing and the volume fraction of the interdendritic eutectic constituent. Microprobe analysis was performed to determine the chemistry of the carbides, dendrites, and interdendritic constituents, and how it varied between field and no-field solidification samples. Experiments involving periodic application and removal of the magnetic field were also performed in order to permit a comparison with structural variations observed in a MAR-M 246+Hf alloy solidified during KC-135 high-g, low-g maneuvers.

  11. Macrosegregation in Al-7Si alloy caused by abrupt cross-section change during directional solidification

    NASA Astrophysics Data System (ADS)

    Ghods, M.; Johnson, L.; Lauer, M.; Grugel, R. N.; Tewari, S. N.; Poirier, D. R.

    2016-09-01

    Hypoeutectic Al-7 wt .% Si alloys were directionally solidified vertically downward in cylindrical molds that incorporated an abrupt cross-section decrease (9.5 mm to 3.2 mm diameter) which, after 5 cm, reverted back to 9.5 mm diameter in a Bridgman furnace; two constant growth speeds and thermal gradients were investigated. Thermosolutal convection and cross-section-change-induced shrinkage flow effects on macrosegregation were investigated. Dendrite clustering and extensive radial macrosegregation was seen, particularly in the larger cross-sections, before contraction and after expansion, this more evident at the lower growth speed. This alloy shows positive longitudinal macrosegregation near cross-section decrease followed by negative macrosegregation right after it; the extent of macrosegregation, however, decreases with increasing growth speed. Primary dendrite steepling intensified as solidification proceeded into the narrower section and negative longitudinal macrosegregation was seen on the re-entrant shelves at expansion. A two-dimensional model accounting for both shrinkage and thermo-solutal convection was used to simulate solidification and the resulting mushy-zone steepling and macrosegregation. The experimentally observed longitudinal and radial macrosegregation associated with the cross-section changes during directional solidification of an Al-7Si alloy is well captured by the numerical simulations.

  12. Effect of Marangoni Convection Generated by Voids on Segregation During Low-G and 1-G Solidification

    NASA Technical Reports Server (NTRS)

    Kassemi, M.; Fripp, A.; Rashidnia, N.; deGroh, H.

    1999-01-01

    Solidification experiments, especially microgravity solidification experiments are often hampered by the evolution of unwanted voids or bubbles in the melt. Although these voids and/or bubbles are highly undesirable, there are currently no effective means of preventing their formation or eliminating their adverse effects, particularly, during low-g experiments. Marangoni Convection caused by these voids can drastically change the transport processes in the melt and, therefore, introduce enormous difficulties in interpreting the results of the space investigations. Recent microgravity experiments by Matthiesen, Andrews, and Fripp are all good examples of how the presence of voids and bubbles affect the outcome of costly space experiments and significantly increase the level of difficulty in interpreting their results. In this work we examine mixing caused by Marangoni convection generated by voids and bubbles in the melt during both 1-g and low-g solidification experiments. The objective of the research is to perform a detailed and comprehensive combined numerical-experimental study of Marangoni convection caused by voids during the solidification process and to show how it can affect segregation and growth conditions by modifying the flow, temperature, and species concentration fields in the melt. While Marangoni convection generated by bubbles and voids in the melt can lead to rapid mixing that would negate the benefits of microgravity processing, it could be exploited in some terrestrial processing to ensure effective communication between a melt/solid interface and a gas phase stoichiometry control zone. Thus we hope that this study will not only aid us in interpreting the results of microgravity solidification experiments hampered by voids and bubbles but to guide us in devising possible means of minimizing the adverse effects of Marangoni convection in future space experiments or of exploiting its beneficial mixing features in ground-based solidification.

  13. Solidification Processing of Immiscible Liquids in the Presence of Applied Ultrasonic Energy

    NASA Technical Reports Server (NTRS)

    Kim, Shinwood; Grugel, R. N.

    2000-01-01

    Uniform microstructural development during solidification of immiscible liquids on Earth is hampered by inherent density differences between the phases. Microgravity processing minimizes settling but segregation still occurs due to gravity independent wetting and coalescence phenomena. Experiments with the transparent organic, metal analogue, succinonitrile-glycerol system were conducted in conjunction with applied ultrasonic energy. The processing parameters associated with this technique have been evaluated in view of optimizing dispersion uniformity. Experimental results to evaluate microstructural phase distributions, based on other liquid-liquid immiscibility systems, will also be presented.

  14. Characterization of Transport and Solidification in the Metal Recycling Processes

    SciTech Connect

    M. A. Ebadian; R. C. Xin; Z. F. Dong

    1997-08-06

    The characterization of the transport and solidification of metal in the melting and casting processes is significant for the optimization of the radioactively contaminated metal recycling and refining processes. . In this research project, the transport process in the melting and solidification of metal was numerically predicted, and the microstructure and radionuclide distribution have been characterized by scanning electron microscope/electron diffractive X-ray (SEWEDX) analysis using cesium chloride (CSC1) as the radionuclide surrogate. In the melting and solidification process, a resistance furnace whose heating and cooling rates are program- controlled in the helium atmosphere was used. The characterization procedures included weighing, melting and solidification, weighing after solidification, sample preparation, and SEM/EDX analysis. This analytical methodology can be used to characterize metal recycling and refining products in order to evaluate the performance of the recycling process. The data obtained provide much valuable information that is necessary for the enhancement of radioactive contaminated metal decontamination and recycling technologies. The numerical method for the prediction of the melting and solidification process can be implemented in the control and monitoring system-of the melting and casting process in radioactive contaminated metal recycling. The use of radionuclide surrogates instead of real radionuclides enables the research to be performed without causing harmfid effects on people or the community. This characterization process has been conducted at the Hemispheric Center for Environmental Technology (HCET) at Florida International University since October 1995. Tests have been conducted on aluminum (Al) and copper (Cu) using cesium chloride (CSCI) as a radionuclide surrogate, and information regarding the radionuclide transfer and distribution in melting and solidification process has been obtained. The numerical simulation of

  15. An adsorption model of the heterogeneous nucleation of solidification

    SciTech Connect

    Kim, W.T.; Cantor, B. . Oxford Centre for Advanced Materials and Composites)

    1994-09-01

    An adsorption model has been developed to describe the heterogeneous nucleation of solidification in an A-B eutectic or monotectic alloy system. The interface between A-rich [alpha] solid and B-rich liquid is treated as a mixture of A solid, B solid, A liquid and B liquid atoms, randomly distributed as a monolayer between the two phases. The interfacial energy is calculated by summing pairwise bonding energies, and is then minimized to determine the equilibrium interface solid fraction and composition. With decreasing temperature, the interface monolayer changes sharply from liquid to solid, with a composition close to pure B. This sharp onset of interface adsorption of solid B atoms corresponds to [alpha] acting as a catalyst for the heterogeneous nucleation of B-rich [beta] solid. Adsorption close to the eutectic temperature and therefore efficient nucleation catalysis is promoted by a large difference between the melting points of A and B, and a small difference between the solid and liquid immiscibilities of A and B. Predicted undercoolings for the onset of adsorption and nucleation catalysis can be obtained directly from simple phase diagram data, and give good agreement with previous measurements in the Ag-Pb and Al-Sn alloy systems.

  16. Real-Time Investigation of Solidification of Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Kaukler, William; Sen, Subhayu

    1999-01-01

    Casting of metal matrix composites can develop imperfections either as non- uniform distributions of the reinforcement phases or as outright defects such as porosity. The solidification process itself initiates these problems. To identify or rectify the problems, one must be able to detect and to study how they form. Until, recently this was only possible by experiments that employed transparent metal model organic materials with glass beads to simulate the reinforcing phases. Recent results obtained from a Space Shuttle experiment (using transparent materials) will be used to illustrate the fundamental physics that dictates the final distribution of agglomerates in a casting. We have further extended this real time investigation to aluminum alloys using X-ray microscopy. A variety of interface-particle interactions will be discussed and how they alter the final properties of the composite. A demonstration of how a solid-liquid interface is distorted by nearby voids or particles, particle pushing or engulfment by the interface, formations of wormholes, Aggregation of particles, and particle-induced segregation of alloying elements will be presented.

  17. Rapid solidification and dendrite growth of ternary Fe-Sn-Ge and Cu-Pb-Ge monotectic alloys

    NASA Astrophysics Data System (ADS)

    Zhang, Xuehua; Ruan, Ying; Wang, Weili; Wei, Bingbo

    2007-08-01

    The phase separation and dendrite growth characteristics of ternary Fe-43.9%Sn-10%Ge and Cu-35.5%Pb-5%Ge monotectic alloys were studied systematically by the glass fluxing method under substantial undercooling conditions. The maximum undercoolings obtained in this work are 245 and 257 K, respectively, for these two alloys. All of the solidified samples exhibit serious macrosegregation, indicating that the homogenous alloy melt is separated into two liquid phases prior to rapid solidification. The solidification structures consist of four phases including α-Fe, (Sn), FeSn and FeSn2 in Fe-43.9%Sn-10%Ge ternary alloy, whereas only (Cu) and (Pb) solid solution phases in Cu-35.5%Pb-5%Ge alloy under different undercoolings. In the process of rapid monotectic solidification, α-Fe and (Cu) phases grow in a dendritic mode, and the transition “dendrite→monotectic cell” happens when alloy undercoolings become sufficiently large. The dendrite growth velocities of α-Fe and (Cu) phases are found to increase with undercooling according to an exponential relation.

  18. Segregation effects during solidification in weightless melts. [effects of evaporation and solidification on crystalization

    NASA Technical Reports Server (NTRS)

    Li, C.

    1975-01-01

    Computer programs are developed and used in the study of the combined effects of evaporation and solidification in space processing. The temperature and solute concentration profiles during directional solidification of binary alloys with surface evaporation were mathematically formulated. Computer results are included along with an econotechnical model of crystal growth. This model allows: prediction of crystal size, quality, and cost; systematic selection of the best growth equipment or alloy system; optimization of growth or material parameters; and a maximization of zero-gravity effects. Segregation in GaAs crystals was examined along with vibration effects on GaAs crystal growth. It was found that a unique segregation pattern and strong convention currents exist in GaAs crystal growth. Some beneficial effects from vibration during GaAs growth were discovered. The implications of the results in space processing are indicated.

  19. Improved Crystal Quality By Detached Solidification in Microgravity

    NASA Technical Reports Server (NTRS)

    Regel, Liya L.; Wilcox, William R.; Wang, Yaz-Hen; Wang, Jian-Bin

    2003-01-01

    Many microgravity directional solidification experiments yielded ingots with portions that grew without contacting the ampoule wall, leading to greatly improved crystallographic perfection. Our long term goals have been: (1) To develop a complete understanding of all of the phenomena of detached solidification.; (2) To make it possible to achieve detached solidification reproducibly; (3) To increase crystallographic perfection through detached solidification. We have three major achievements to report here: (1) We obtained a new material balance solution for the Moving Meniscus Model of detached solidification. This solution greatly clarifies the physics as well as the roles of the parameters in the system; (2) We achieved detached solidification of InSb growing on earth in BN-coated ampoules; (3) We performed an extensive series of experiments on freezing water that showed how to form multiple gas bubbles or tubes on the ampoule wall. However, these did not propagate around the wall and lead to fully detached solidification unless the ampoule wall was extremely rough and non-wetted.

  20. Evaluation of the Safety and Benefit of Phase I Oncology Trials for Patients With Primary CNS Tumors

    PubMed Central

    Gounder, Mrinal M.; Nayak, Lakshmi; Sahebjam, Solmaz; Muzikansky, Alona; Sanchez, Armando J.; Desideri, Serena; Ye, Xiaobu; Ivy, S. Percy; Nabors, L. Burt; Prados, Michael; Grossman, Stuart; DeAngelis, Lisa M.; Wen, Patrick Y.

    2016-01-01

    Purpose Patients with high-grade gliomas (HGG) are frequently excluded from first-in-human solid tumor trials because of perceived poor prognosis, excessive toxicities, concomitant drug interactions, and poor efficacy. We conducted an analysis of outcomes from select, single-agent phase I studies in patients with HGG. We compared outcomes to pooled analysis of published studies in solid tumors with various molecular and cytotoxic drugs evaluated as single agents or as combinations. Patient and Methods Individual records of patients with recurrent HGG enrolled onto Adult Brain Tumor Consortium trials of single-agent, cytotoxic or molecular agents from 2000 to 2008 were analyzed for baseline characteristics, toxicities, responses, and survival. Results Our analysis included 327 patients with advanced, refractory HGG who were enrolled onto eight trials involving targeted molecular (n = 5) and cytotoxic (n = 3) therapies. At enrollment, patients had a median Karnofsky performance score of 90 and median age of 52 years; 62% were men, 63% had glioblastoma, and the median number of prior systemic chemotherapies was one. Baseline laboratory values were in an acceptable range to meet eligibility criteria. Patients were on the study for a median of two cycles (range, < one to 56 cycles), and 96% were evaluable for primary end points. During cycle 1, grade ≥ 3 nonhematologic and grade ≥ 4 hematologic toxicities were 5% (28 of 565 adverse events) and 0.9% (five of 565 adverse events), respectively, and 66% of these occurred at the highest dose level. There was one death attributed to drug. Overall response rate (complete and partial response) was 5.5%. Median progression-free and overall survival times were 1.8 and 6 months, respectively. Conclusion Patients with HGG who meet standard eligibility criteria may be good candidates for solid tumor phase I studies with single-agent molecular or cytotoxic drugs with favorable preclinical rationale and pharmacokinetic properties

  1. Stabilization/Solidification of radioactive molten salt waste via gel-route pretreatment.

    PubMed

    Park, Hwan-Seo; Kim, In-Tae; Kim, Hwan-Young; Ryu, Seung-Kon; Kim, Joon-Hyung

    2007-02-15

    The volatilization of radionuclides during the stabilization/solidification of radioactive wastes at high temperatures is one of the major problems to be considered in choosing suitable wasteforms, process, material systems, etc. This paper reports a novel method to convert volatile wastes into nonvolatile compounds via a sol-gel process, which is different from the conventional method using metal-alkoxides and organic solvents. The material system was designed with sodium silicate (Si) as a gelling agent, phosphoric acid (P) as a catalyst/stabilizer, aluminum nitrate (Al) as a property promoter, and H20 as a solvent. A novel structural model for the chemical conversion of molten salt waste, named RPRM (Reaction Product in Reaction Module), was established, and the waste could be solidified with glass matrix via a simple procedure. The leached fraction of Cs and Sr by a PCT leaching method was 0.72% and 0.014%, respectively. In conclusion, the RPRM model isto converttargetwastes into stable and manageable products, not to obtain a specific crystalline product for each radionuclide. This paper suggested a new stabilization/solidification method for salt wastes by establishing the gel-forming material system and showing a practical example, not a new synthesis method of stable crystalline phase. This process, named "gel-route stabilization/solidification (GRSS)", will be a prospective alternative with stable chemical process on the immobilization of salt wastes and various mixed radioactive waste for final disposal. PMID:17593740

  2. Long-lived magnetism from solidification-driven convection on the pallasite parent body.

    PubMed

    Bryson, James F J; Nichols, Claire I O; Herrero-Albillos, Julia; Kronast, Florian; Kasama, Takeshi; Alimadadi, Hossein; van der Laan, Gerrit; Nimmo, Francis; Harrison, Richard J

    2015-01-22

    Palaeomagnetic measurements of meteorites suggest that, shortly after the birth of the Solar System, the molten metallic cores of many small planetary bodies convected vigorously and were capable of generating magnetic fields. Convection on these bodies is currently thought to have been thermally driven, implying that magnetic activity would have been short-lived. Here we report a time-series palaeomagnetic record derived from nanomagnetic imaging of the Imilac and Esquel pallasite meteorites, a group of meteorites consisting of centimetre-sized metallic and silicate phases. We find a history of long-lived magnetic activity on the pallasite parent body, capturing the decay and eventual shutdown of the magnetic field as core solidification completed. We demonstrate that magnetic activity driven by progressive solidification of an inner core is consistent with our measured magnetic field characteristics and cooling rates. Solidification-driven convection was probably common among small body cores, and, in contrast to thermally driven convection, will have led to a relatively late (hundreds of millions of years after accretion), long-lasting, intense and widespread epoch of magnetic activity among these bodies in the early Solar System. PMID:25612050

  3. Effect of cooling rate during solidification on the structure of high-speed steel powder particles

    SciTech Connect

    Ershova, L.S.; Smirnov, V.P.

    1985-08-01

    The structure and properties of a P/M high-speed steel form during solidification, hot plastic working, and subsequent heat treatment are the focus here. The character of steel structure variation under the action of high cooling rates during solidification has not yet been sufficiently investigated, therefore it is of interest to study the interrelationship between these factors. An R6M5F3 steel powder was produced by the atomization of molten metal in an apparatus constructed at the Ukranian Scientific-Research Institute of Special Steels, and divided into several fractions. A study was then made of the effect of cooling rate on the phase composition of the steel, degree of alloying of its solid solution and the microstructure and microhardness of the material. As a result of a higher rate of cooling, the amount of metastable M2C carbide inclusions in the structure of P/M R6M5F3 steel increases and the degree of bulk alloying of its grains grows. The increase in the microhardness of powder particles brought about by cooling at a higher rate is due to the formation of finer carbide inclusions during solidification, grain refinement, and an increased degree of alloying of the gamma and alpha solid solutions being formed.

  4. Containerless drop tube solidification and grain refinement of NiAl3

    NASA Technical Reports Server (NTRS)

    Ethridge, E. C.; Curreri, P. A.; Kelly, M.; Workman, G.; Smith, A. M.; Bond, R.

    1984-01-01

    The possibility of undercooling Ni-Al alloys below the liquidus in order to produce a single phase peritectic structure by containerless drop tube solidification was studied. Containerless process is a technique for both high purity contamination free studies as well as for investigating the undercooling and rapid solidification of alloys by suppression of heterogeneous nucleation on container walls. In order to achieve large undercoolings one must avoid heterogeneous nucleation of crystallization. It was shown that the Marshall Space Flight Center drop tubes ae unique facilities for containerless solidification experiments and large undercoolings are possible with some alloys. The original goal of undercooling the liquid metal well below the liquidus to the peritectic temperature during containerless free to form primarily NiAl3 was achieved. The microstructures were interesting from another point of view. The microstructure from small diameter samples is greatly refined. Small dendrite arm spacings such as these could greatly facilitate the annealing and solid state transformation of the alloy to nearly 10% NiAl3 by reducing the distance over which diffusion needs to occur. This could minimize annealing time and might make it economically feasible to produce NiAl3 alloy.

  5. The role of rapid solidification processing in the fabrication of fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; Noebe, Ronald D.

    1989-01-01

    Advanced composite processing techniques for fiber reinforced metal matrix composites require the flexibility to meet several widespread objectives. The development of uniquely desired matrix microstructures and uniformly arrayed fiber spacing with sufficient bonding between fiber and matrix to transmit load between them without degradation to the fiber or matrix are the minimum requirements necessary of any fabrication process. For most applications these criteria can be met by fabricating composite monotapes which are then consolidated into composite panels or more complicated components such as fiber reinforced turbine blades. Regardless of the end component, composite monotapes are the building blocks from which near net shape composite structures can be formed. The most common methods for forming composite monotapes are the powder cloth, foil/fiber, plasma spray, and arc spray processes. These practices, however, employ rapid solidification techniques in processing of the composite matrix phase. Consequently, rapid solidification processes play a vital and yet generally overlooked role in composite fabrication. The future potential of rapid solidification processing is discussed.

  6. Interface Shape and Convection During Solidification and Melting of Succinonitrile

    NASA Technical Reports Server (NTRS)

    Degroh, Henry C., III; Lindstrom, Tiffany

    1994-01-01

    An experimental study was conducted of the crystal growth of succinonitrile during solidification, melting, and no-growth conditions using a horizontal Bridgman furnace and square glass ampoule. For use as input boundary conditions to numerical codes, thermal profiles on the outside of the ampoule at five locations around its periphery were measured along the ampoule's length. Temperatures inside the ampoule were also measured. The shapes of the s/l interface in various two dimensional planes were quantitatively determined. Though interfaces were nondendritic and noncellular, they were not flat, but were highly curved and symmetric in only one unique longitudinal y-z plane (at x=O). The shapes of the interface were dominated by the primary longitudinal flow cell characteristic of shallow cavity flow in horizontal Bridgman; this flow cell was driven by the imposed furnace temperature gradient and caused a 'radical' thermal gradient such that the upper half of the ampoule was hotter than the bottom half. We believe that due to the strong convection, the release of latent heat does not significantly influence the thermal conditions near the interface. We hope that the interface shape and thermal data presented in this paper can be used to optimize crystal growth processes and validate numerical models.

  7. Improved Crystal Quality by Detached Solidification in Microgravity

    NASA Technical Reports Server (NTRS)

    Regel, Liya L.; Wilcox, William R.

    1999-01-01

    Directional solidification in microgravity has often led to ingots that grew with little or no contact with the ampoule wall. When this occurred, crystallographic perfection was usually greatly improved -- often by several orders of magnitude. Unfortunately, until recently the true mechanisms underlying detached solidification were unknown. As a consequence, flight experiments yielded erratic results. Within the past four years, we have developed a new theoretical model that explains many of the flight results. This model gives rise to predictions of the conditions required to yield detached solidification, both in microgravity and on earth. A discussion of models of detachment, the meniscus models and results of theoretical modeling, and future plans are presented.

  8. Solidification Conditions and Microstructure in Continuously Cast Aluminum

    NASA Astrophysics Data System (ADS)

    Buxmann, K.; Gold, E.

    1982-04-01

    The well-known relationship between cell size or dendrite spacing and local solidification time gives the possibility of calculating the thermal parameters of solidification from the microstructure of the as-cast product. As a basis for such calculations, the dendrite spacing of different aluminum castings (DC cast ingots of different diameters, cast in conventional and electromagnetic molds; cast strip from roll casters, belt casters, and block casters; and Properzi cast rod) has been measured through their cross sections. Based on these measurements, a qualitative discussion of the thermal conditions during the solidification of these products is given, and the influence of a variation in the casting conditions discussed.

  9. A phase I clinical trial utilizing autologous tumor-infiltrating lymphocytes in patients with primary hepatocellular carcinoma

    PubMed Central

    Weng, De-Sheng; Zhou, Zhong-Guo; Pan, Ke; Pan, Qiu-Zhong; Wang, Qi-Jing; Liu, Qing; He, Jia; Zhao, Jing-Jing; Li, Jiang; Chen, Min-Shan; Chang, Alfred E.; Li, Qiao; Xia, Jian-Chuan

    2015-01-01

    This report describes an ongoing Phase I clinical trial testing the safety of adoptive cell therapy (ACT) using autologous tumor-infiltrating lymphocytes (TIL) in patients with primary hepatocellular carcinoma (HCC). Fifteen HCC patients were treated with their activated and expanded TILs following tumor resection. From a total of 17 patients with HCC, TIL were successfully expanded from 15 patients (88%), whereas two patients showed minimal or no expansion of TIL. Transient increase in the frequency of T cells was observed after adoptive transfer who was found only associated with grade I flu-like symptoms and malaise. After a median follow-up of 14 months, 15 patients (100%) were alive; and 12 patients (80%) showed no evidence of disease, 3 patients (patient 1,11,12) had tumor recurrence. The time to the diagnosis of tumor recurrence following therapy ranged from 105 to 261 days. These results indicate that immunotherapy with activated and expanded autologous TIL could be successfully performed with low toxicity, thus would serve as a novel treatment modality for patients with HCC. PMID:26515587

  10. Primary Somatosensory Cortices Contain Altered Patterns of Regional Cerebral Blood Flow in the Interictal Phase of Migraine

    PubMed Central

    Hodkinson, Duncan J.; Veggeberg, Rosanna; Wilcox, Sophie L.; Scrivani, Steven; Burstein, Rami; Becerra, Lino; Borsook, David

    2015-01-01

    The regulation of cerebral blood flow (CBF) is a complex integrated process that is critical for supporting healthy brain function. Studies have demonstrated a high incidence of alterations in CBF in patients suffering from migraine with and without aura during different phases of attacks. However, the CBF data collected interictally has failed to show any distinguishing features or clues as to the underlying pathophysiology of the disease. In this study we used the magnetic resonance imaging (MRI) technique—arterial spin labeling (ASL)—to non-invasively and quantitatively measure regional CBF (rCBF) in a case-controlled study of interictal migraine. We examined both the regional and global CBF differences between the groups, and found a significant increase in rCBF in the primary somatosensory cortex (S1) of migraine patients. The CBF values in S1 were positively correlated with the headache attack frequency, but were unrelated to the duration of illness or age of the patients. Additionally, 82% of patients reported skin hypersensitivity (cutaneous allodynia) during migraine, suggesting atypical processing of somatosensory stimuli. Our results demonstrate the presence of a disease-specific functional deficit in a known region of the trigemino-cortical pathway, which may be driven by adaptive or maladaptive functional plasticity. These findings may in part explain the altered sensory experiences reported between migraine attacks. PMID:26372461

  11. The cement solidification systems at LANL

    SciTech Connect

    Veazey, G.W.

    1990-01-01

    There are two major cement solidification systems at Los Alamos National Laboratory. Both are focused primarily around treating waste from the evaporator at TA-55, the Plutonium Processing Facility. The evaporator receives the liquid waste stream from TA-55's nitric acid-based, aqueous-processing operations and concentrates the majority of the radionuclides in the evaporator bottoms solution. This is sent to the TA-55 cementation system. The evaporator distillate is sent to the TA-50 facility, where the radionuclides are precipitated and then cemented. Both systems treat TRU-level waste, and so are operated according to the criteria for WIPP-destined waste, but they differ in both cement type and mixing method. The TA-55 systems uses Envirostone, a gypsum-based cement and in-drum prop mixing; the TA-50 systems uses Portland cement and drum tumbling for mixing.

  12. Noise and Dynamical Pattern Selection in Solidification

    NASA Technical Reports Server (NTRS)

    Kurtze, Douglas A.

    1997-01-01

    The overall goal of this project was to understand in more detail how a pattern-forming system can adjust its spacing. "Pattern-forming systems," in this context, are nonequilibrium contina whose state is determined by experimentally adjustable control parameter. Below some critical value of the control system then has available to it a range of linearly stable, spatially periodic steady states, each characterized by a spacing which can lie anywhere within some band of values. These systems like directional solidification, where the solidification front is planar when the ratio of growth velocity to thermal gradient is below its critical value, but takes on a cellular shape above critical. They also include systems without interfaces, such as Benard convection, where it is the fluid velocity field which changes from zero to something spatially periodic as the control parameter is increased through its critical value. The basic question to be addressed was that of how the system chooses one of its myriad possible spacings when the control parameter is above critical, and in particular the role of noise in the selection process. Previous work on explosive crystallization had suggested that one spacing in the range should be preferred, in the sense that weak noise should eventually drive the system to that spacing. That work had also suggested a heuristic argument for identifying the preferred spacing. The project had three main objectives: to understand in more detail how a pattern-forming system can adjust its spacing; to investigate how noise drives a system to its preferred spacing; and to extend the heuristic argument for a preferred spacing in explosive crystallization to other pattern-forming systems.

  13. Control of Phase Transformation and Growth of Primary Particle in Photocatalytic Coating Sprayed Using Agglomerated Anatase TiO2 Nano Particles

    NASA Astrophysics Data System (ADS)

    Yasuoka, Junichi; Ohmori, Akira

    The phase transformation of anatase to rutile and the growth of nano primary particle in agglomerated TiO2 powder in heat treatment and HOVF spraying processes were investigated systematically. The 200nm, 30nm and 7nm primary particles were agglomerated by spray dry method for the feedstock powders of P200, P20 and P7, respectively. From the heat treatment results of feedstock powders, it was found that the phase transformation temperature of P7 was 100K and 150K lower than that of P30 and P200, respectively. The growth of primary particles of P7 and P30 happened earlier than their phase transformation, and increased drastically with increasing the heat treat temperature. Under various fuel pressure HVOF conditions, the anatase phase content was between 86% and 5% for sprayed P7 coating, whereas it was higher than 50% for P30 coating. The particle sizes of P7 and P30 grew during spraying processes. The anatase content of collected particles was lower than that of HVOF sprayed coatings in all conditions if phase transformation happened. Although the particle size had not significant change for P200, it grew obviously for P7 and P30. It was considered that the phase transformation and growth of primary particles were frozen for the rapid cooling effect due to the low temperature substrate. Therefore, it was concluded that the coating with high anatase ratio (approximately 100%) and primary particle size of single nano might be developed using the substrate with high thermal conductivity and large heat capacity.

  14. Melt infiltration of silicon carbide compacts. II - Evaluation of solidification microstructures

    NASA Technical Reports Server (NTRS)

    Asthana, Rajiv; Rohatgi, Pradeep K.

    1993-01-01

    Microstructural aspects of alloy solidification within the interstices of porous compacts of platelet-shaped single crystals of alpha-SiC, when the latter are infiltrated with a hot metal under pressure, have been described. Microstructural evidence is presented of selective reorientation of platelets and nonhomogeneous solute distribution under shear of pressurized melt, of constrained growth of primary solid within finite width zones, and of the modulation of coring due to microsegregation as a result of variations in the pore size of compacts.

  15. Microtexture and macrotexture formation in the containerless solidification of undercooled Ni-18.7 at.% Sn eutectic melts

    SciTech Connect

    Li Mingjun . E-mail: li.mingjun@jaxa.jp; Nagashio, Kosuke; Ishikawa, Takehiko; Yoda, Shinichi; Kuribayashi, Kazuhiko

    2005-02-01

    The microscopic orientations of Ni-18.7 at.% Sn eutectics solidified from undercooled states, in particular, within an individual eutectic colony and among neighboring eutectic colonies, have been measured with respect to the eutectic Ni{sub 3}Sn and Ni phases; this was done using a scanning electron microscope equipped with the electron backscatter diffraction pattern (EBSP) mapping technique. The EBSPs and inverse pole figures indicate that the Ni{sub 3}Sn intermetallic compound is continuous and well oriented whereas the Ni solid solution is discontinuous and randomly oriented within an anomalous eutectic grain. Further examination reveals that although Ni particulates are random from an overall view, most neighboring Ni grains have small misorientations of less than 10 deg . The specific solidification sequence and the effect of released crystallization heat on subsequent crystallization are further considered, which enables the primary Ni phase to segment into individual grains whereas Ni{sub 3}Sn does not due to higher entropy of fusion. A little rotation or floating within the constrained framework of the crystallizing Ni{sub 3}Sn compound may yield small misorientation angles. The discontinuous Ni particulates and continuous Ni{sub 3}Sn network are of great significance in revealing the anomalous eutectic formation. The orientation among independent eutectic colonies is random owing to the random appearance of nuclei throughout the volume of undercooled melts. The macrotextures of pole figures (PFs) of two eutectic phases are also mapped versus melt undercooling, which can be interpreted well when considering the nucleation frequency, variation of eutectic colony size, microtexture within a single eutectic colony, and the overall microstructure evolution as a function of melt undercooling.

  16. Phase selection during crystallization of undercooled liquid eutectic lead-tin alloys

    NASA Technical Reports Server (NTRS)

    Fecht, H. J.

    1991-01-01

    During rapid solidification substantial amounts of undercooling are in general required for formation of metastable phases. Crystallization at varying levels of undercooling and melting of metastable phases were studied during slow cooling and heating of emulsified PB-Sn alloys. Besides the experimental demonstration of the reversibility of metastable phase equilibra, two different principal solidification paths have been identified and compared with the established metastable phase diagram and predictions from classical nucleation theory. The results suggest that the most probable solidification path is described by the 'step rule' resulting in the formation of metastable phases at low undercooling, whereas the stable eutectic phase mixture crystallizes without metastable phase formation at high undercooling.

  17. Phase-field study of spacing evolution during transient growth

    NASA Astrophysics Data System (ADS)

    Gurevich, Sebastian; Amoorezaei, Morteza; Provatas, Nikolas

    2010-11-01

    The primary spacing of a dendritic array grown under transient growth conditions displays a distribution of wavelengths. The average primary spacing is shown, both experimentally and numerically, to evolve between characteristic incubation periods during which the distribution of wavelengths remains essentially stable. Our primary spacing results display a gradual transition period from one spacing range to another, consistent with the fact that the abrupt doubling of spacing predicted by Warren and Langer for an idealized periodic array affects different wavelengths of the distribution at different times. This transition is shown to depend on the rate of change in growth speed using phase-field simulations of directional solidification where the pulling speed is ramped at different rates. In particular, for high rates of change of the pulling speed we observe temporary marginally stable array configurations separated by relatively short lived transitions, while for lower rates of change of the pulling speed the distinction between incubation and transition periods disappears.

  18. SURVEY OF SOLIDIFICATION/STABILIZATION TECHNOLOGY FOR HAZARDOUS INDUSTRIAL WASTES

    EPA Science Inventory

    Stabilization/solidification or fixation is a process for treating industrial solid wastes (primarily sludges) that contain hazardous constituents to prevent dissolution and loss of toxic materials into the environment. Most of these treatment processes are designed to produce a ...

  19. A benchmark for the validation of solidification modelling algorithms

    NASA Astrophysics Data System (ADS)

    Kaschnitz, E.; Heugenhauser, S.; Schumacher, P.

    2015-06-01

    This work presents two three-dimensional solidification models, which were solved by several commercial solvers (MAGMASOFT, FLOW-3D, ProCAST, WinCast, ANSYS, and OpenFOAM). Surprisingly, the results show noticeable differences. The results are analyzed similar to a round-robin test procedure to obtain reference values for temperatures and their uncertainties at selected positions in the model. The first model is similar to an adiabatic calorimeter with an aluminum alloy solidifying in a copper block. For this model, an analytical solution for the overall temperature at steady state can be calculated. The second model implements additional heat transfer boundary conditions at outer faces. The geometry of the models, the initial and boundary conditions as well as the material properties are kept as simple as possible but, nevertheless, close to a realistic solidification situation. The gained temperature results can be used to validate self-written solidification solvers and check the accuracy of commercial solidification programs.

  20. Solidification of low-volume power plant sludges. Final report

    SciTech Connect

    Bell, N.E.; Halverson, M.A.; Mercer, B.M.

    1981-12-01

    A literature review was conducted to obtain information on the status of hazardous waste solidification technology and application of this technology to low-volume power plant waste sludges. Because of scarcity of sludge composition data, anticipated major components were identified primarily by chemical reactions that are known to occur during treatment of specific wastewaters. Chemical and physical properties of these sludges were critically analyzed for compatibility with several types of commercially available solidification processes. The study pointed out the need for additional information on the nature of these sludges, especially leaching characteristics and the presence of substances that will interfere with solidification processes. Laboratory studies were recommended for evaluation of solidification process which have the greatest potential for converting hazardous low-volume sludges to non-hazardous waste forms.

  1. SOLIDIFICATION/STABILIZATION - US ENVIRONMENTAL PROTECTION AGENCY SUPERFUND PROGRAM

    EPA Science Inventory

    This presentation outlines the Superfund program approach to site cleanup, then provides information from actual insitu and exsitu solidification/stabilization remediations to illustrate technology, equipment, field implementation, performance evaluation, cleanup specifications, ...

  2. ENGINEERING BULLETIN: SOLIDIFICATION/STABILIZATION OF ORGANICS AND INORGANICS

    EPA Science Inventory

    Solidification refers to techniques that encapsulate hazardous waste into a solid material of high structural integrity. Encapsulation involves either fine waste particles (microencapsulation) or a large block or container of wastes (macroencapsulation). Stabilization refe...

  3. Fundamentals of Alloy Solidification Applied to Industrial Processes

    NASA Technical Reports Server (NTRS)

    1984-01-01

    Solidification processes and phenomena, segregation, porosity, gravity effects, fluid flow, undercooling, as well as processing of materials in the microgravity environment of space, now available on space shuttle flights were discussed.

  4. APPLICATIONS ANALYSIS REPORT: CHEMFIX TECHNOLOGIES, INC. - SOLIDIFICATION/STABILIZATION PROCESS

    EPA Science Inventory

    In support of the U.S. Environmental Protection Agency's (EPA) Superfund Innovative Technology Evaluation (SITE) Program, this report evaluates the Chemfix Technologies, Inc. (Chemfix), solidification/stabilization technology for on-site treatment of hazardous waste. The Chemfix ...

  5. Spinodal decomposition and droplets entrapment in monotectic solidification

    NASA Astrophysics Data System (ADS)

    Wang, F.; Choudhury, A.; Strassacker, C.; Nestler, B.

    2012-07-01

    In this article, we present two models to simulate solidification morphologies in monotectic alloys. With the first model, we investigate the morphological evolution under the influence of spinodal decomposition. The model requires that a gradient energy contribution for the concentration field should be incorporated, in order to stabilize phase separation when the liquid concentration is inside the region of miscibility gap. The free energy of the system in this model is derived from direct interpolation of the bulk energy densities. This, however, results in simulation regions in nanometer scale due to contributions from the chemical free energy of the system to the total surface excess. With the second model, our purpose is to develop a phase-field model to simulate scales that are larger than nanometer, where the departures from equilibrium are very small resulting in phase concentrations outside the spinodal region. In view of this, we exclude the concentration gradient contribution to the grand chemical potential functional, and develop a model based on [M. Plapp, Phys. Rev. E 84, 031601 (2011), 10.1103/PhysRevE.84.031601; A. Choudhury and B. Nestler, Phys. Rev. E 85, 021602 (2012)], 10.1103/PhysRevE.85.021602. The advantage is that the free energy excess across the interface at equilibrium disappears, and hence it is easier to derive the required surface energies with higher interface widths. Due to this benefit, we employ the method to simulate the dynamic entrapment process in the monotectic reaction and study the influence of liquid1 - liquid2 surface energy and undercooling on the entrapment process.

  6. Buoyancy effects on morphological instability during directional solidification

    NASA Technical Reports Server (NTRS)

    Coriell, S. R.; Mcfadden, G. B.

    1989-01-01

    The onset of morphological instability during the directional solidification of a single-phase binary alloy at constant velocity vertically upwards is treated by a linear stability analysis. The case in which a heavier solute is rejected at the solidifying interface is considered, and the effect of natural convection on the critical concentration for the onset of instability is studied. For tin containing lead, a small destabilization of the system at low growth velocities, and a large increase in the wavelength of the instability at the onset are found. Calculations show that the destabilization is enhanced as the variation of density with solute concentration is reduced, and in the limit of neutrally-dense solute, there is a long wavelength instability for which the critical solute concentration is several orders of magnitude lower than that predicted by the Mullins and Sekerka (1964) analysis in the absence of convection. For the neutrally-dense solute, a simplified analysis indicates the roles played by the interface deformation and thermal convection in promoting the instability. In particular, the destabilization is very sensitive to the ratio of crystal and melt thermal conductivities.

  7. Pulsatile instability in rapid directional solidification - Strongly-nonlinear analysis

    NASA Technical Reports Server (NTRS)

    Merchant, G. J.; Braun, R. J.; Brattkus, K.; Davis, S. H.

    1992-01-01

    In the rapid directional solidification of a dilute binary alloy, analysis reveals that, in addition to the cellular mode of Mullins and Sekerka (1964), there is an oscillatory instability. For the model analyzed by Merchant and Davis (1990), the preferred wavenumber is zero; the mode is one of pulsation. Two strongly nonlinear analyses are performed that describe this pulsatile mode. In the first case, nonequilibrium effects that alter solute rejection at the interface are taken asymptotically small. A nonlinear oscillator equation governs the position of the solid-liquid interface at leading order, and amplitude and phase evolution equations are derived for the uniformly pulsating interface. The analysis provides a uniform description of both subcritical and supercritical bifurcation and the transition between the two. In the second case, nonequilibrium effects that alter solute rejection are taken asymptotically large, and a different nonlinear oscillator equation governs the location of the interface to leading order. A similar analysis allows for the derivation of an amplitude evolution equation for the uniformly pulsating interface. In this case, the bifurcation is always supercritical. The results are used to make predictions about the characteristics of solute bands that would be frozen into the solid.

  8. Impact-activated solidification of cornstarch and water suspensions

    NASA Astrophysics Data System (ADS)

    Waitukaitis, Scott Russell

    Liquids typically offer little resistance to impacting objects . Surprisingly, dense suspensions of liquids mixed with micron-sized particles can provide tremendous impact resistance, even though they appear liquid like when left at rest or perturbed lightly. The most well-known example is a dense mixture of cornstarch and water, which can easily provide enough impact resistance to allow a full-grown person to run across its surface. Previous studies have linked this so-called ``shear thickening'' to experiments carried out under steady state shear and attributed it to hydrodynamic interactions or granular dilation. However, neither of these explanations alone can account for the stress scales required to keep a running person above the free surface. This thesis investigates the mechanism for this impact resistance in dense suspensions. We begin by studying impact directly and watching a rod as it strikes the surface of a dense suspension of cornstarch and water. Using high-speed video and embedded force and acceleration sensing, we show that the rod motion leads to the rapid growth of a solid-like object below the impact site. With X-ray videography to see the dynamics of the suspension interior and laser sheet measurements of the surface profile, we show how this solid drags on the surrounding suspension, creating substantial peripheral flow and leading to the rapid extraction of the impactor's momentum. Suspecting that the solidification below the rod may be related to jamming of the particle sub-phase, we carry out 2D experiments with macroscopic disks to show how uniaxial compression of an initially unjammed system can lead to dynamic jamming fronts. In doing so, we show how these fronts are sensitive to the system's initial packing fraction relative to the point at which it jams and also discover that the widths of these fronts are related to a diverging correlation length. Finally, we take these results back to the suspension, where we perform careful, speed

  9. Real-time X-ray transmission microscopy for fundamental studies solidification: Al-Al2Au eutectic

    NASA Astrophysics Data System (ADS)

    Curreri, Peter A.; Kaukler, William F.; Sen, Subhayu

    1998-01-01

    High resolution real-time X-ray Transmission Microscopy, XTM, has been applied to obtain information fundamental to solidification of optically opaque metallic systems. We have previously reported the measurement of the solute profile in the liquid, phase growth, and detailed solid-liquid interfacial morphology of aluminum based alloys with exposure times less than 2 seconds. Recent advances in XTM furnace design have provided an increase in real-time magnification (during solidification) for the XTM from 40X to 160X. The increased magnification has enabled for the first time the XTM imaging of real-time growth of fibers and particles with diameters of 5 μm. We have previously applied this system to study the kinetics of formation and morphological evolution of secondary fibers and particles in Al-Bi monotectic alloys. In this paper we present the preliminary results of the first real-time observations of fiber morphology evolution in optically opaque bulk metal sample of Aluminum-Gold eutectic alloy. These studies show that the XTM can be applied to study the fundamentals of eutectic and monotectic solidification. We are currently attempting to apply this technology in the fundamentals of solidification in microgravity.

  10. Real-time X-ray transmission microscopy for fundamental studies solidification: Al-Al{sub 2}Au eutectic

    SciTech Connect

    Curreri, Peter A.; Kaukler, William F.; Sen, Subhayu

    1998-01-15

    High resolution real-time X-ray Transmission Microscopy, XTM, has been applied to obtain information fundamental to solidification of optically opaque metallic systems. We have previously reported the measurement of the solute profile in the liquid, phase growth, and detailed solid-liquid interfacial morphology of aluminum based alloys with exposure times less than 2 seconds. Recent advances in XTM furnace design have provided an increase in real-time magnification (during solidification) for the XTM from 40X to 160X. The increased magnification has enabled for the first time the XTM imaging of real-time growth of fibers and particles with diameters of 5 {mu}m. We have previously applied this system to study the kinetics of formation and morphological evolution of secondary fibers and particles in Al-Bi monotectic alloys. In this paper we present the preliminary results of the first real-time observations of fiber morphology evolution in optically opaque bulk metal sample of Aluminum-Gold eutectic alloy. These studies show that the XTM can be applied to study the fundamentals of eutectic and monotectic solidification. We are currently attempting to apply this technology in the fundamentals of solidification in microgravity.

  11. Solidification of a disk-shaped crystal from a weakly supercooled binary melt

    NASA Astrophysics Data System (ADS)

    Rees Jones, David W.; Wells, Andrew J.

    2015-08-01

    The physics of ice crystal growth from the liquid phase, especially in the presence of salt, has received much less attention than the growth of snow crystals from the vapor phase. The growth of so-called frazil ice by solidification of a supercooled aqueous salt solution is consistent with crystal growth in the basal plane being limited by the diffusive removal of the latent heat of solidification from the solid-liquid interface, while being limited by attachment kinetics in the perpendicular direction. This leads to the formation of approximately disk-shaped crystals with a low aspect ratio of thickness compared to radius, because radial growth is much faster than axial growth. We calculate numerically how fast disk-shaped crystals grow in both pure and binary melts, accounting for the comparatively slow axial growth, the effect of dissolved solute in the fluid phase, and the difference in thermal properties between solid and fluid phases. We identify the main physical mechanisms that control crystal growth and show that the diffusive removal of both the latent heat released and the salt rejected at the growing interface are significant. Our calculations demonstrate that certain previous parametrizations, based on scaling arguments, substantially underestimate crystal growth rates by a factor of order 10-100 for low aspect ratio disks, and we provide a parametrization for use in models of ice crystal growth in environmental settings.

  12. Solidification of a disk-shaped crystal from a weakly supercooled binary melt.

    PubMed

    Rees Jones, David W; Wells, Andrew J

    2015-08-01

    The physics of ice crystal growth from the liquid phase, especially in the presence of salt, has received much less attention than the growth of snow crystals from the vapor phase. The growth of so-called frazil ice by solidification of a supercooled aqueous salt solution is consistent with crystal growth in the basal plane being limited by the diffusive removal of the latent heat of solidification from the solid-liquid interface, while being limited by attachment kinetics in the perpendicular direction. This leads to the formation of approximately disk-shaped crystals with a low aspect ratio of thickness compared to radius, because radial growth is much faster than axial growth. We calculate numerically how fast disk-shaped crystals grow in both pure and binary melts, accounting for the comparatively slow axial growth, the effect of dissolved solute in the fluid phase, and the difference in thermal properties between solid and fluid phases. We identify the main physical mechanisms that control crystal growth and show that the diffusive removal of both the latent heat released and the salt rejected at the growing interface are significant. Our calculations demonstrate that certain previous parametrizations, based on scaling arguments, substantially underestimate crystal growth rates by a factor of order 10-100 for low aspect ratio disks, and we provide a parametrization for use in models of ice crystal growth in environmental settings. PMID:26382415

  13. Numerical modelling of the solidification of ductile iron

    NASA Astrophysics Data System (ADS)

    Liu, J.; Elliott, R.

    1998-01-01

    Numerical calculations are presented describing the solidification of a ductile iron based on the Stefanescu macroscopic heat transfer-microscopic solidification kinetic model but using a different kinetic model than that used by Stefanescu. The results show that the kinetic model used influences the recalescence behaviour predicted by the modelling. Cooling curves calculated with the present model show reasonable agreement with experimentally measured cooling curves for four different cooling rates.

  14. Solidification of basaltic magma during flow in a dike.

    USGS Publications Warehouse

    Delaney, P.T.; Pollard, D.D.

    1982-01-01

    A model for time-dependent unsteady heat transfer from magma flowing in a dyke is developed. The ratio of solidification T to magma T is the most important parameter. Observations of volcanic fissure eruptions and study of dykes near Ship Rock, New Mexico, show that the low T at dyke margins and the rapidly advancing solidification front predicted by the model are qualitatively correct.-M.S.

  15. Solidification Behavior of gamma'-Ni3Al Containing Alloys in the Ni-Al-O System

    NASA Technical Reports Server (NTRS)

    Copland, Evan

    2007-01-01

    The chemical activities of Al and Ni in gamma(prime)-Ni3Al-containing systems were measured using the multi-cell Knudsen effusion-cell mass spectrometry technique (multi-cell KEMS), over the composition range 8 - 32 at.%Al and temperature range T = 1400 - 1750 K. From these measurements a better understanding of the equilibrium solidification behaviour of gamma(prime)-Ni3Al-containing alloys in the Ni-Al-O system was established. Specifically, these measurements revealed that (1) gamma(prime)-Ni3Al forms via the peritectiod reaction, gamma + Beta (+ A12O3) = gamma (prime) (+ Al2O3), at 1633 +/- 1 K, (2) the {gamma + Beta + Al2O3} phase field is stable over the temperature range 1633 through 1640 K, and (3) equilibrium solidification occurs by the eutectic reaction, L (+ Al2O3) = gamma + Beta (+ Al2O3), at 1640 +/- 1 K and a liquid composition of 24.8 +/- 0.2 at.%Al (at an unknown oxygen content). When projected onto the Ni-Al binary, this behaviour is inconsistent with the current Ni-Al phase diagram and a new diagram is proposed. This new Ni-Al phase diagram explains a number of unusual steady-state solidification structures reported previously and provides a much simpler reaction scheme in the vicinity of the gamma(prime)-Ni3Al phase field.

  16. Study on the solidification condition of exudation penetration occurrence in grey cast iron castings based on solidification simulation

    NASA Astrophysics Data System (ADS)

    Han, Jianmin; Hansen, S. F.

    2000-11-01

    The solidification condition of eutectic exudation penetration occurrence, a kind of casting defect in grey cast-iron castings, is studied with computer solidification simulation and experiments on specially designed castings. A hot hole refers to the solidification condition when the temperature gradient or solidifying time gradient from the centre to the surface at some location in a casting is positive during the solidification process. It is a term proposed in this paper to better describe the condition of exudation penetration occurrence and for predicting its location at hot spots in a casting. The term is useful for improving the foundry technology used for solving the penetration problem with the help of computer simulation.

  17. 3D characterization by tomography of beta Al9Fe2Si2 phase precipitation in a Al6.5Si1Fe alloy

    NASA Astrophysics Data System (ADS)

    Ferdian, D.; Salvo, L.; Lacaze, J.; Tenailleau, C.; Duployer, B.; Malard, B.

    2016-03-01

    The microstructure evolution of beta phase during solidification of a synthetic Al6.5Si1Fe (wt.%) alloy has been investigated by in-situ synchrotron micro-tomography and post-mortem tomography. In-situ solidification was observed at a constant cooling rate of 10°C min-1, from above the alloy's liquidus with the melt at 618°C down to 575°C which is just above the (Al)-Si-beta invariant eutectic reaction. Primary (Al) dendrites nucleated at 608°C, followed by the formation of beta-Al9Fe2Si2 phase starting at 593°C. After a rapid growth stage until 587°C as thin plates, beta phase continued to grow at a paced rate. Thickening of the plates was also evaluated and it was observed that the decrease in the lateral growth rate of the plates did not lead to an increase of their thickening rate. It was noted that the interconnectivity between beta precipitates increased as the solidification progressed. While nucleation of beta phase has previously been reported to occur on the alumina scale formed at the outer surface of the material, it is shown from post mortem tomography that bulk nucleation can occur as well.

  18. Atomic structure evolution during solidification of liquid niobium from ab initio molecular dynamics simulations

    SciTech Connect

    Debela, T. T.; Wang, X. D.; Cao, Q. P.; Zhang, D. X.; Wang, S. Y.; Wang, Cai-Zhuang; Jiang, J. Z.

    2013-12-12

    Atomic structure transitions of liquid niobium during solidification, at different temperatures from 3200 to 1500 K, were studied by using ab initio molecular dynamics simulations. The local atomic structure variations with temperature are investigated by using the pair-correlation function, the structure factor, the bond-angle distribution function, the Honeycutt–Anderson index, Voronoi tessellation and the cluster alignment methods. Our results clearly show that, upon quenching, the icosahedral short-range order dominates in the stable liquid and supercooled liquid states before the system transforms to crystalline body-center cubic phase at a temperature of about 1830 K.

  19. An optical study of grain formation: Casting and solidification technology (2-IML-1)

    NASA Technical Reports Server (NTRS)

    Mccay, Mary H.

    1992-01-01

    By studying the unidirectional growth of a metal-model material in microgravity, an attempt is made to characterize alloy solidification. Using holograms and supporting temperature measurements obtained during processing in the Fluids Experiment System (FES), the solute and thermal fields associated with the dendrite growth front and extraneous nucleation will be measured and compared to a theoretical (computational) model. Ground based supporting experiments include particle tracking to measure the velocity fields, and optical phase shift techniques (confocal optical signal processing, interferometry, and Schlieren) to study thermal and solutal fields.

  20. Solidification Processing of Immiscible Liquids in the Presence of Applied Ultrasonic Energy

    NASA Technical Reports Server (NTRS)

    Grugel, R. N.; Fedoseyev, A. I.; Kim, S.

    2001-01-01

    Uniform microstructural distribution during solidification of immiscible liquids (e.g., oil and water; aluminum and lead) on Earth is hampered by inherent density differences between the phases. Microgravity processing minimizes settling but segregation still occurs due to gravity independent wetting and coalescence phenomena. Experiments with the transparent organic, metal analogue, succinonitrile-glycerol system were conducted in conjunction with applied ultrasonic energy. The processing parameters associated with this technique have been evaluated in view of optimizing dispersion uniformity. Characterization of the experimental results in terms of a modeling effort will also be presented,