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Sample records for pruefung dgzfp nde

  1. NASA NDE Program

    NASA Technical Reports Server (NTRS)

    Generazio, Ed; Burke, Eric

    2015-01-01

    The current activities in the National Aeronautics and Space Administration Nondestructive Evaluation (NDE) Program are presented. The topics covered include organizational communications, orbital weld inspection, electric field imaging, fracture critical probability of detection validation, monitoring of thermal protection systems, physical and document standards, image quality indicators, integrity of composite pressure vessels, and NDE for additively manufactured components.

  2. RCC NDE Update

    NASA Technical Reports Server (NTRS)

    Hernandez, Jose M.

    2004-01-01

    This slide presentation reviews non-destructive evaluation (NDE) techniques of Reinforced Carbon-Carbon (RCC) materials and the progress involved in bringing the technology to technological maturity. Included is information about the test specimens, thermographic, ultrasonic, eddy current, and radiographic inspection of RCC materials.

  3. Review of progress in quantitative NDE. [Nondestructive Evaluation (NDE)

    SciTech Connect

    Not Available

    1991-01-01

    This booklet is composed of abstracts from papers submitted at a meeting on quantitative NDE. A multitude of topics are discussed including analysis of composite materials, NMR uses, x-ray instruments and techniques, manufacturing uses, neural networks, eddy currents, stress measurements, magnetic materials, adhesive bonds, signal processing, NDE of mechanical structures, tomography,defect sizing, NDE of plastics and ceramics, new techniques, optical and electromagnetic techniques, and nonlinear techniques. (GHH)

  4. NDE of advanced ceramics

    NASA Technical Reports Server (NTRS)

    Klima, S. J.

    1986-01-01

    Radiographic, ultrasonic, and scanning laser acoustic microscopy (SLAM) techniques were used to characterize silicon nitride and silicon carbide modulus-of-rupture test specimens in various stages of fabrication. Conventional and microfocus X-ray techniques were found capable of detecting minute high-density inclusions in as-received powders, green compacts, and fully densified specimens. Significant density gradients in sintered bars were observed by radiography, ultrasonic velocity, and SLAM. Ultrasonic attenuation was found sensitive to microstructural variations due to grain and void morphology and distribution. SLAM was capable also of detecting voids, inclusions, and cracks in finished test bars. Consideration is given to the potential for applying thermoacoustic microscopy techniques to green and densified ceramics. Some limitations and the detection probability statistics of the aforementioned nondestructive evaluation (NDE) processes are also discussed.

  5. Reference Artifacts for NDE

    SciTech Connect

    Bono, M; Hibbard, R; Martz, H E

    2003-02-11

    Two reference artifacts will be fabricated for this study. One of the artifacts will have a cylindrical geometry and will contain features similar to those on an SNRT target. The second artifact will have a spherical geometry and will contain features similar to those on a Double Shell target. The artifacts were designed for manufacturability and to provide a range of features that can be measured using NDE methods. The cylindrical reference artifact is illustrated in Figure 1. This artifact consists of a polystyrene body containing two steps and a machined slot, into which will fit a tracer made of doped polystyrene. The polystyrene body contains several grooves and can be fabricated entirely on a diamond turning machine. The body can be machined by turning a PS rod to a diameter slightly greater than the finished diameter of 2 mm. The part can be moved off-axis to face it off and to machine the steps, slot, and grooves. The tracer contains a drilled hole and a milled slot, which could be machined with a single setup on a milling machine. Once assembled, the artifact could be placed in a Be tube or other structure relevant to target assemblies. The assembled artifact will contain many features that could be measured using various NDE methods. Some of these features are: Diameter; Maximum height; Step height; Dimensions of upper step; Radius at the union of the bottom of step and the vertical wall; Sizes of the grooves; Distance from step to groove; Slot width; Slot height; Location of the groove beneath the tracer; Diameter and location of drilled hole in tracer; and Size and location of slot in tracer. The spherical reference artifact is illustrated in Figure 2. This artifact is intended to replicate a double shell target, which consists of concentric polymer spheres separated by aerogel. The artifact consists of an upper hemispherical shell composed of 1% BrCH, which mates via a step joint with a hemispherical component made of polystyrene. This lower component

  6. Assessment of NDE Reliability Data

    NASA Technical Reports Server (NTRS)

    Yee, B. G. W.; Chang, F. H.; Covchman, J. C.; Lemon, G. H.; Packman, P. F.

    1976-01-01

    Twenty sets of relevant Nondestructive Evaluation (NDE) reliability data have been identified, collected, compiled, and categorized. A criterion for the selection of data for statistical analysis considerations has been formulated. A model to grade the quality and validity of the data sets has been developed. Data input formats, which record the pertinent parameters of the defect/specimen and inspection procedures, have been formulated for each NDE method. A comprehensive computer program has been written to calculate the probability of flaw detection at several confidence levels by the binomial distribution. This program also selects the desired data sets for pooling and tests the statistical pooling criteria before calculating the composite detection reliability. Probability of detection curves at 95 and 50 percent confidence levels have been plotted for individual sets of relevant data as well as for several sets of merged data with common sets of NDE parameters.

  7. Challenges of NDE Simulation Tool Challenges of NDE Simulation Tool

    NASA Technical Reports Server (NTRS)

    Leckey, Cara A. C.; Juarez, Peter D.; Seebo, Jeffrey P.; Frank, Ashley L.

    2015-01-01

    Realistic nondestructive evaluation (NDE) simulation tools enable inspection optimization and predictions of inspectability for new aerospace materials and designs. NDE simulation tools may someday aid in the design and certification of advanced aerospace components; potentially shortening the time from material development to implementation by industry and government. Furthermore, modeling and simulation are expected to play a significant future role in validating the capabilities and limitations of guided wave based structural health monitoring (SHM) systems. The current state-of-the-art in ultrasonic NDE/SHM simulation cannot rapidly simulate damage detection techniques for large scale, complex geometry composite components/vehicles with realistic damage types. This paper discusses some of the challenges of model development and validation for composites, such as the level of realism and scale of simulation needed for NASA' applications. Ongoing model development work is described along with examples of model validation studies. The paper will also discuss examples of the use of simulation tools at NASA to develop new damage characterization methods, and associated challenges of validating those methods.

  8. Steam generator tubing NDE performance

    SciTech Connect

    Henry, G.; Welty, C.S. Jr.

    1997-02-01

    Steam generator (SG) non-destructive examination (NDE) is a fundamental element in the broader SG in-service inspection (ISI) process, a cornerstone in the management of PWR steam generators. Based on objective performance measures (tube leak forced outages and SG-related capacity factor loss), ISI performance has shown a continually improving trend over the years. Performance of the NDE element is a function of the fundamental capability of the technique, and the ability of the analysis portion of the process in field implementation of the technique. The technology continues to improve in several areas, e.g. system sensitivity, data collection rates, probe/coil design, and data analysis software. With these improvements comes the attendant requirement for qualification of the technique on the damage form(s) to which it will be applied, and for training and qualification of the data analysis element of the ISI process on the field implementation of the technique. The introduction of data transfer via fiber optic line allows for remote data acquisition and analysis, thus improving the efficiency of analysis for a limited pool of data analysts. This paper provides an overview of the current status of SG NDE, and identifies several important issues to be addressed.

  9. Learning objectives for NDE education

    NASA Astrophysics Data System (ADS)

    Thompson, R. B.

    2001-04-01

    A brainstorming session regarding learning objectives or desired outcomes for NDE education, held on Thursday afternoon, July 20, 2000 at the Review of Progress in Quantitative Nondestructive Evaluation, is discussed. Primary attention is paid to undergraduate education with some discussion of graduate education. The proposed learning objectives are first presented, as formulated by an international group of NDE educators representing the World Federation of NDE Centers. This is followed by a summary of the discussions of those objectives by a group of educators, industrialists and government employees who participated in the brainstorming session. Viewpoints were wide ranging and a unanimous consensus position was not reached in all cases. Nevertheless, some important trends emerged in the discussions and a number of issues were framed more clearly than in the past. These are documented to provide a basis of continued discussions in the future. Generally speaking, the proposed learning objectives were believed to be appropriate but further discussion is required to define the appropriate title to associate with an individual who has achieved those objectives.

  10. Statistical Tests of Reliability of NDE

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Klima, Stanley J.; Roth, Don J.; Kiser, James D.

    1987-01-01

    Capabilities of advanced material-testing techniques analyzed. Collection of four reports illustrates statistical method for characterizing flaw-detecting capabilities of sophisticated nondestructive evaluation (NDE). Method used to determine reliability of several state-of-the-art NDE techniques for detecting failure-causing flaws in advanced ceramic materials considered for use in automobiles, airplanes, and space vehicles.

  11. NDE Activity at Jet Propulsion Laboratory

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.

    1993-01-01

    None, This is a viewgraph outline from an oral presentation. From Intro.: Our speaker will review the NDE technology under development at the Jet Propulsion Laboratory (JPL). Emphasis will be given to Ultrasonics and application of sensors to space technology. Further, the efforts of JPL in technology transfer to the industry in the area of NDE will be covered.

  12. NDE Methodologies for Composite Flywheels Certification

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Konno, Kevin E.; Martin, Richard E.; Thompson, Richard

    2000-01-01

    Manufacturing readiness of composite rotors and certification of flywheels depend in part on the maturity of nondestructive evaluation (NDE) technology for process optimization and quality assurance, respectively. Capabilities and limitations of x-ray-computed tomography and radiography, as well as advanced ultrasonics were established on NDE ring and rotor standards with EDM notches and drilled holes. Also, intentionally seeded delamination, tow break, and insert of bagging material were introduced in hydroburst-rings to study the NDE detection capabilities of such anomalies and their effect on the damage tolerance and safe life margins of subscale rings and rotors. Examples of possible occurring flaws or anomalies in composite rings as detected by NDE and validated by destructive metallography are shown. The general NDE approach to ensure quality of composite rotors and to help in the certification of flywheels is briefly outlined.

  13. Microwave NDE for Reinforced Concrete

    NASA Astrophysics Data System (ADS)

    Arunachalam, Kavitha; Melapudi, Vikram R.; Rothwell, Edward J.; Udpa, Lalita; Udpa, Satish S.

    2006-03-01

    Nondestructive assessment of the integrity of civil structures is of paramount importance for ensuring safety. In concrete imaging, radiography, ground penetrating radar and infrared thermography are some of the widely used techniques for health monitoring. Other emerging technologies that are gaining impetus for detecting and locating flaws in steel reinforcement bar include radioactive computed tomography, microwave holography, microwave and acoustic tomography. Of all the emerging techniques, microwave NDT is a promising imaging modality largely due to their ability to penetrate thick concrete structures, contrast between steel rebar and concrete and their non-radioactive nature. This paper investigates the feasibility of a far field microwave NDE technique for reinforced concrete structures.

  14. Assessment of NDE reliability data

    NASA Technical Reports Server (NTRS)

    Yee, B. G. W.; Couchman, J. C.; Chang, F. H.; Packman, D. F.

    1975-01-01

    Twenty sets of relevant nondestructive test (NDT) reliability data were identified, collected, compiled, and categorized. A criterion for the selection of data for statistical analysis considerations was formulated, and a model to grade the quality and validity of the data sets was developed. Data input formats, which record the pertinent parameters of the defect/specimen and inspection procedures, were formulated for each NDE method. A comprehensive computer program was written and debugged to calculate the probability of flaw detection at several confidence limits by the binomial distribution. This program also selects the desired data sets for pooling and tests the statistical pooling criteria before calculating the composite detection reliability. An example of the calculated reliability of crack detection in bolt holes by an automatic eddy current method is presented.

  15. Nondestructive Evaluation (NDE) Research Progress in 1988, Proceedings From the Ninth Annual EPRI NDE Information Meeting

    SciTech Connect

    1989-05-01

    Nondestructive evaluation (NDE) research has led to improved technologies and new procedures for inspecting electric generating plant components. This review of 1988 EPRI research discusses NDE procedures for pressure vessel and containment weld examinations, assessments of the eddy-current technology for steam generators, and integrated ultrasonic techniques for examining cast austenitic stainless components.

  16. NDE applications in microelectronic industries

    NASA Astrophysics Data System (ADS)

    Meyendorf, N.; Oppermann, M.; Krueger, P.; Roellig, M.; Wolter, K. J.

    2016-04-01

    New concepts in assembly technology boost our daily life in an unknown way. High end semiconductor industry today deals with functional structures down to a few nanometers. ITRS roadmap predicts an ongoing decrease of the "DRAM half pitch" over the next decade. Packaging of course is not intended to realize pitches at the nanometer scale, but has to face the challenges of integrating such semiconductor devices with smallest pitch and high pin counts into systems. Advanced techniques of nondestructive evaluation (NDE) with resolutions in volume better than 1 micrometer vixen size are urgently needed for the safety and reliability of electronic systems, especially those that are used in long living applications. The development speed of integrated circuits is still very high and is not expected to decrease in the next future. The integration density of microelectronic devices is increasing, the dimensions become smaller and the number of I/O's is getting higher. The development of new types of packages must be done with respect to reliability issues. Potential damage sources must be identified and finally avoided in the new packages. In power electronics production the condition monitoring receives a lot of interest to avoid electrical shortcuts, dead solder joints and interface cracking. It is also desired to detect and characterize very small defects like transportation phenomenon or Kirkendall voids. For this purpose, imaging technologies with resolutions in the sub-micron range are required.

  17. Recent developments in SQUID NDE

    NASA Astrophysics Data System (ADS)

    Krause, H.-J.; Kreutzbruck, M. v.

    2002-03-01

    By presenting brief summaries of recent application highlights, an overview of NDE methods using SQUIDs is given. Bridge inspection with a SQUID array integrated with a yoke magnet excitation was shown by scanning along the pre-stressed steel of bridges and verified by opening the bridge deck. As the construction of the megaliner Airbus aircraft progresses, testing procedures for extremely thick-walled structures are needed. Defects at a depth of up to 40 mm were measured in a bolted three-layer aluminum sample with a total thickness of 62 mm. For the investigation of aircraft wheels, a remote eddy current (EC) excitation scheme yields better depth selectivity. Defects with an inside penetration of only 10% could be detected. SQUID magnetometers are well suited for pulsed EC techniques which cover a broader depth range than standard single frequency EC. An inversion procedure is presented providing a tomographic-like conductivity image of stacked aluminum samples. A recent SQUID application is nondestructive testing of niobium sheets used for superconducting cavities of particle accelerators. The detection of tantalum inclusions and other impurities which lower the cavity performance is based on the measurement of local current inhomogeneities caused by EC excitation or thermal gradients. Alternate techniques using SQUID sensors, such as modulated excitation arrays, rotating field schemes, sensor multiplexing, magnetic moment detection, and microscopy setups, are discussed.

  18. Review of progress in quantitative NDE

    SciTech Connect

    Not Available

    1992-01-01

    Abstracts of 386 papers and plenary presentations are included. The plenary sessions related to the national technology initiative. The other sessions covered the following NDE topics: corrosion, electromagnetic arrays, elastic wave scattering and backscattering/noise, civil structures, material properties, holography, shearography, UT wave propagation, eddy currents, coatings, signal processing, radiography, computed tomography, EM imaging, adhesive bonds, NMR, laser ultrasonics, composites, thermal, magnetic measurements, nonlinear acoustics, interface modeling and characterization, UT transducers, new techniques, joined materials, probes and systems, fatigue cracks and fracture, imaging and sizing, NDE in engineering and process control, acoustics of cracks, and sensors. An author index is included. (DLC)

  19. Review of progress in quantitative NDE. Abstracts

    SciTech Connect

    Not Available

    1992-09-01

    Abstracts of 386 papers and plenary presentations are included. The plenary sessions related to the national technology initiative. The other sessions covered the following NDE topics: corrosion, electromagnetic arrays, elastic wave scattering and backscattering/noise, civil structures, material properties, holography, shearography, UT wave propagation, eddy currents, coatings, signal processing, radiography, computed tomography, EM imaging, adhesive bonds, NMR, laser ultrasonics, composites, thermal, magnetic measurements, nonlinear acoustics, interface modeling and characterization, UT transducers, new techniques, joined materials, probes and systems, fatigue cracks and fracture, imaging and sizing, NDE in engineering and process control, acoustics of cracks, and sensors. An author index is included. (DLC)

  20. Developing NDE Techniques for Orion Crew Module

    NASA Technical Reports Server (NTRS)

    Parker, Don; Starr, Stan; Youngquist, Robert

    2009-01-01

    Project: The Orion Crew Module (CM) and Service Module (SM) subsystems will require approximately 870 tube welds to be fabricated onsite at KSC O&C High Bay. A quick and reliable NDE technique is required to ensure efficient assembly and superior weld quality.

  1. Polymer Piezoelectric Transducers for Ultrasonic NDE

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Xue, Tianji; Lih, Shyh-Shiuh

    1996-01-01

    Piezoelectric polymers are associated with a low noise and inherent damping that makes them very effective receivers as well as broadband transmitters for high frequencies tasks. This paper reviews polymer piezoelectric materials, the origin of their piezoelectric behavior and their applications to ultrasonic NDE.

  2. NDE and SHM Simulation for CFRP Composites

    NASA Technical Reports Server (NTRS)

    Leckey, Cara A. C.; Parker, F. Raymond

    2014-01-01

    Ultrasound-based nondestructive evaluation (NDE) is a common technique for damage detection in composite materials. There is a need for advanced NDE that goes beyond damage detection to damage quantification and characterization in order to enable data driven prognostics. The damage types that exist in carbon fiber-reinforced polymer (CFRP) composites include microcracking and delaminations, and can be initiated and grown via impact forces (due to ground vehicles, tool drops, bird strikes, etc), fatigue, and extreme environmental changes. X-ray microfocus computed tomography data, among other methods, have shown that these damage types often result in voids/discontinuities of a complex volumetric shape. The specific damage geometry and location within ply layers affect damage growth. Realistic threedimensional NDE and structural health monitoring (SHM) simulations can aid in the development and optimization of damage quantification and characterization techniques. This paper is an overview of ongoing work towards realistic NDE and SHM simulation tools for composites, and also discusses NASA's need for such simulation tools in aeronautics and spaceflight. The paper describes the development and implementation of a custom ultrasound simulation tool that is used to model ultrasonic wave interaction with realistic 3-dimensional damage in CFRP composites. The custom code uses elastodynamic finite integration technique and is parallelized to run efficiently on computing cluster or multicore machines.

  3. Electrostatic Capacitive Imaging: A New NDE Technique

    NASA Astrophysics Data System (ADS)

    Diamond, G.; Hutchins, D. A.; Leong, K. K.; Gan, T. H.

    2007-03-01

    A new technique for NDE has been developed which is capable of imaging a wide range of materials and structures, ranging from insulators to metallic conductors. The approach, known as Capacitive Imaging (CI) uses electrode arrays in air to produce an AC electric field distribution within the material. Scanning the electrodes over the material causes a change in the field distribution, and hence changes in output voltage. Capacitive coupling allows the technique to work on a wide variety of material conductivities without some of the disadvantages associated with conventional eddy current and potential drop methods. Images are presented of carbon fibre composite materials, concrete and Plexiglas, illustrating the range of application in NDE. The effect of electrode shape and excitation frequency will be discussed in terms of image resolution and depth of penetration.

  4. NASA DOEPOD NDE Capabilities Data Book

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2015-01-01

    This data book contains the Directed Design of Experiments for Validating Probability of Detection (POD) Capability of NDE Systems (DOEPOD) analyses of the nondestructive inspection data presented in the NTIAC, Nondestructive Evaluation (NDE) Capabilities Data Book. DOEPOD is designed as a decision support system to validate inspection system, personnel, and protocol demonstrating 0.90 POD with 95% confidence at critical flaw sizes, a90/95. Although 0.90 POD with 95% confidence at critical flaw sizes is often stated as an inspection requirement in inspection documents, including NASA Standards, NASA critical aerospace applications have historically only accepted 0.978 POD or better with a 95% one-sided lower confidence bound exceeding 0.90 at critical flaw sizes, a90/95.

  5. Additive manufacturing: Overview and NDE challenges

    NASA Astrophysics Data System (ADS)

    Slotwinski, J. A.

    2014-02-01

    Additive manufacturing (AM) processes are capable of producing highly complex and customized parts, without the need for dedicated tooling, and can produce parts directly from the part design information. These types of processes are poised to revolutionize the manufacturing industry, yet there are several challenges that are currently preventing more widespread adoption of AM technologies. Traditional Non-Destructive Evaluation (NDE) methods could be utilized in both in-process and post-process applications to help overcome these challenges, although currently there are very few examples of in-situ sensors for monitoring AM processes. This paper gives an overview of AM technology, and discusses the potential benefits and challenges of using NDE in AM applications.

  6. Quantitative NDE applied to composites and metals

    NASA Technical Reports Server (NTRS)

    Heyman, Joseph S.; Winfree, William P.; Parker, F. Raymond; Heath, D. Michele; Welch, Christopher S.

    1989-01-01

    Research at the NASA/Langley Research Center concerning quantitative NDE of composites and metals is reviewed. The relationship between ultrasonics and polymer cure is outlined. NDE models are presented, which can be used to develop measurement technologies for characterizing the curing of a polymer system for composite materials. The models can be used to determine the glass transition temperature, the degree of cure, and the cure rate. The application of the model to control autoclave processing of composite materials is noted. Consideration is given to the use of thermal diffusion models combined with controlled thermal input measurements to determine the thermal diffusivity of materials. Also, a two-dimensional physical model is described that permits delaminations in samples of Space Shuttle Solid Rocket Motors to be detected in thermograms in the presence of cooling effects and uneven heating.

  7. Experimental validation of ultrasonic NDE simulation software

    NASA Astrophysics Data System (ADS)

    Dib, Gerges; Larche, Michael; Diaz, Aaron A.; Crawford, Susan L.; Prowant, Matthew S.; Anderson, Michael T.

    2016-02-01

    Computer modeling and simulation is becoming an essential tool for transducer design and insight into ultrasonic nondestructive evaluation (UT-NDE). As the popularity of simulation tools for UT-NDE increases, it becomes important to assess their reliability to model acoustic responses from defects in operating components and provide information that is consistent with in-field inspection data. This includes information about the detectability of different defect types for a given UT probe. Recently, a cooperative program between the Electrical Power Research Institute and the U.S. Nuclear Regulatory Commission was established to validate numerical modeling software commonly used for simulating UT-NDE of nuclear power plant components. In the first phase of this cooperative, extensive experimental UT measurements were conducted on machined notches with varying depth, length, and orientation in stainless steel plates. Then, the notches were modeled in CIVA, a semi-analytical NDE simulation platform developed by the French Commissariat a l'Energie Atomique, and their responses compared with the experimental measurements. Discrepancies between experimental and simulation results are due to either improper inputs to the simulation model, or to incorrect approximations and assumptions in the numerical models. To address the former, a variation study was conducted on the different parameters that are required as inputs for the model, specifically the specimen and transducer properties. Then, the ability of simulations to give accurate predictions regarding the detectability of the different defects was demonstrated. This includes the results in terms of the variations in defect amplitude indications, and the ratios between tip diffracted and specular signal amplitudes.

  8. Precise thermal NDE for quantifying structural damage

    SciTech Connect

    Del Grande, N.K.; Durbin, P.F.

    1995-09-18

    The authors demonstrated a fast, wide-area, precise thermal NDE imaging system to quantify aircraft corrosion damage, such as percent metal loss, above a threshold of 5% with 3% overall uncertainties. The DBIR precise thermal imaging and detection method has been used successfully to characterize defect types, and their respective depths, in aircraft skins, and multi-layered composite materials used for wing patches, doublers and stiffeners. This precise thermal NDE inspection tool has long-term potential benefits to evaluate the structural integrity of airframes, pipelines and waste containers. They proved the feasibility of the DBIR thermal NDE imaging system to inspect concrete and asphalt-concrete bridge decks. As a logical extension to the successful feasibility study, they plan to inspect a concrete bridge deck from a moving vehicle to quantify the volumetric damage within the deck and the percent of the deck which has subsurface delaminations. Potential near-term benefits are in-service monitoring from a moving vehicle to inspect the structural integrity of the bridge deck. This would help prioritize the repair schedule for a reported 200,000 bridge decks in the US which need substantive repairs. Potential long-term benefits are affordable, and reliable, rehabilitation for bridge decks.

  9. Fiber optic sensing for ultrasonic NDE

    SciTech Connect

    Dudderar, T.D.; Burger, C.P.; Gilbert, J.A.; Smith, J.A.; Peters, B.R.

    1987-09-01

    An innovative approach to nondestructive evaluation (NDE) using noncontacting optical sensors has demonstrated. In this effort a single mode optical fiber interferometer (OFI) was used to sense the presence and form of Rayleigh waves traveling along the surface of a steel test bar at a velocity of nearly 3mm/..mu.. s. Acousto-optic time-domain data was successfully used to detect the presence and locate the position of a test flaw (a machined slot) in the bar, and spectrum analysis was used to estimate its geometry and size. This approach has many potential applications in the ultrasonic evaluation of real flaws in structures with complex geometries. Coupled with the authors' earlier work demonstrating the feasibility of generating acoustic waves in metals using laser light pulses transmitted through the fiber optic probes, this latest achievement points to the development of a fully noncontacting, fiber optic based thermal-acousto-photonic (TAP) NDE system, with potential applications to the reliability testing of many important structures where composition, scale, geometry, or restricted access preclude the use of conventional NDE techniques.

  10. NDE and the microgravity sciences at NASA

    NASA Astrophysics Data System (ADS)

    Roth, D. J.

    2002-05-01

    NASA has programs in the physical and life sciences areas that include micro- and variable-gravity-based science, and offers very unique facilities including ground- and space-based facilities to support this science. For the physical microgravity sciences, areas of investigation include biotechnology, combustion science, fluid physics, fundamental physics, and materials science. A reformulation of the physical sciences program is underway in which the "stovepipe" disciplines will be combined over time to form interdisciplinary themes. This article will focus on what role NDE has played in the microgravity sciences area to date, which has primarily been as a support technology for monitoring and recording results of discipline-based microgravity research. Additionally, a proposed experiment is described that will investigate how microgravity affects a fundamental NDE process: that of air-coupled ultrasonic wave propagation. A review of basic microgravity concepts will be provided including the various facilities that NASA has to create a microgravity environment (including drop towers, aircraft, rockets, space shuttle, and the International Space Station). Applications of NDE for Life Science experiments will be briefly mentioned.

  11. NASA Engineering and Safety Center NDE Super Problem Resolution Team

    NASA Astrophysics Data System (ADS)

    Prosser, W. H.

    2007-03-01

    The NASA Engineering and Safety Center (NESC) is an independent organization, which was charted in the wake of the Space Shuttle Columbia accident to serve as an Agency-wide technical resource focused on engineering excellence. The objective of the NESC is to improve safety by performing in-depth independent engineering assessments, testing, and analysis to uncover technical vulnerabilities and to determine appropriate preventative and corrective actions for problems, trends or issues within NASA's programs, projects and institutions. Critical to the NESC are teams of experts in a number of core disciplines including nondestructive evaluation (NDE). These teams, designated Super Problem Resolution Teams (SPRTs), draw upon the best engineering expertise from across the Agency and include partnerships with other government agencies, national laboratories, universities and industry. The NESC NDE SPRT provides a ready resource of NDE technical expertise to support NESC Independent Technical Assessments and Investigations. The purpose of this session will be to provide an overview of the NESC and the NDE SPRT along with a few examples of NDE related problems that the team has addressed for NASA Programs. It is hoped that this session will be of interest to the general NDE community and will foster contacts with additional NDE experts that might provide future support to the NASA NESC NDE SPRT.

  12. Impact of NDE reliability developments on risk-informed methods

    SciTech Connect

    Walker, S.M.; Ammirato, F.V.

    1996-12-01

    Risk informed inspection procedures are being developed to more effectively and economically manage degradation in plant piping systems. A key element of this process is applying nondestructive examination (NDE) procedures capable of detecting specific damage mechanisms that may be operative in particular locations. Thus, the needs of risk informed analysis are closely coupled with a firm understanding of the capability of NDE.

  13. Nondestructive Evaluation (NDE) research progress in 1988: Proceedings from the ninth annual EPRI NDE information meeting

    SciTech Connect

    Avioli, M.J. Jr.; Dau, G.J.; Liu, S.N.; Stein, J.; Welty, C.S.

    1989-05-01

    The increasing cost of equipment for power generating plants and the potential increases in productivity and safety analysis through rapidly developing Nondestructive Evaluation (NDE) technology led EPRI to initiate a Nondestructive Evaluation Program in 1974. To date, the major focus has been on light water reactor inspection problems; however, increased application to other systems is now underway. This report presents a comprehensive review of the EPRI effort in the NDE area. Most of the report consists of contractor-supplied progress reports on each current project. An organizational plan of the program is presented in overview. In addition, organization from several viewpoints is presented, e.g., in-service inspection operators, R and D personnel, and utility representatives. As the tenth in a planned series of annual progress reports of EPRI-funded NDE activities, this report also serves as the proceedings of the Ninth Annual EPRI NDE Information Meeting held in Charlotte, North Carolina, on November 15--16, 1988. It summarizes significant progress made since the previous EPRI Special Report NP-5490-SR was issued in June 1988. Section 1 contains information about the program organization, and the sections that follow contain contractor-supplied progress reports on each current project. The progress reports are grouped by plant components -- pipe, pressure vessel, and steam generator and boiler tubes. In addition, Part 5 is devoted to discussions of technology transfer.

  14. NDE in aerospace - Requirements for science, sensors and sense

    NASA Technical Reports Server (NTRS)

    Heyman, Joseph S.

    1989-01-01

    The complexity of modern nondestructive evaluation (NDE) arises from four main factors: quantitative measurement science, physical models for computational analysis, realistic interfacing with engineering decisions, and direct access to management priorities. Recent advances in the four factors of NDE are addressed. Physical models of acoustic propagation are presented that have led to the development of measurement technologies advancing the ability to assure that materials and structures will perform as designed. In addition, a brief discussion is given of current research for future mission needs such as smart structures that sense their own health. Such advances permit projects to integrate design for inspection into their plans, bringing NDE into engineering and management priorities. The measurement focus is on ultrasonics with generous case examples. Problem solutions highlighted include critical stress in fasteners, residual stress in steel, NDE laminography, and solid rocket motor NDE.

  15. NDE in aerospace-requirements for science, sensors and sense.

    PubMed

    Heyman, J S

    1989-01-01

    The complexity of modern NDE (nondestructive evaluation) arises from four main factors: quantitative measurement, science, physical models for computational analysis, realistic interfacing with engineering decisions, and direct access to management priorities. Recent advances in the four factors of NDE are addressed. Physical models of acoustic propagation are presented that have led to the development of measurement technologies advancing the ability to assure that materials and structures will perform a design. In addition, a brief discussion is given of current research for future mission needs such as smart structures that sense their own health. Such advances permit projects to integrate design for inspection into their plans, bringing NDE into engineering and management priorities. The measurement focus is on ultrasonics with generous case examples. Problem solutions highlighted include critical stress in fasteners, residual stress in steel, NDE laminography, and solid rocket motor NDE. PMID:18290237

  16. Second Conference on NDE for Aerospace Requirements

    NASA Technical Reports Server (NTRS)

    Woodis, Kenneth W. (Compiler); Bryson, Craig C. (Compiler); Workman, Gary L. (Compiler)

    1990-01-01

    Nondestructive evaluation and inspection procedures must constantly improve rapidly in order to keep pace with corresponding advances being made in aerospace material and systems. In response to this need, the 1989 Conference was organized to provide a forum for discussion between the materials scientists, systems designers, and NDE engineers who produce current and future aerospace systems. It is anticipated that problems in current systems can be resolved more quickly and that new materials and structures can be designed and manufactured in such a way as to be more easily inspected and to perform reliably over the life cycle of the system.

  17. NASA DOE POD NDE Capabilities Data Book

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2015-01-01

    This data book contains the Directed Design of Experiments for Validating Probability of Detection (POD) Capability of NDE Systems (DOEPOD) analyses of the nondestructive inspection data presented in the NTIAC, Nondestructive Evaluation (NDE) Capabilities Data Book, 3rd ed., NTIAC DB-97-02. DOEPOD is designed as a decision support system to validate inspection system, personnel, and protocol demonstrating 0.90 POD with 95% confidence at critical flaw sizes, a90/95. The test methodology used in DOEPOD is based on the field of statistical sequential analysis founded by Abraham Wald. Sequential analysis is a method of statistical inference whose characteristic feature is that the number of observations required by the procedure is not determined in advance of the experiment. The decision to terminate the experiment depends, at each stage, on the results of the observations previously made. A merit of the sequential method, as applied to testing statistical hypotheses, is that test procedures can be constructed which require, on average, a substantially smaller number of observations than equally reliable test procedures based on a predetermined number of observations.

  18. Application of NDE in aerospace coatings

    NASA Astrophysics Data System (ADS)

    Fahr, Abbas; Giguere, Sylvain; Roge, Bruno; McRae, Kenneth

    2002-06-01

    Wear resistant cermet coatings are used in aircraft landing gears and thermal barrier coatings (TBC) are applied to hot- section components of turbine engines. A series of experiments have been conducted to characterize cermet and TBC coatings using NDE techniques. A cermet coating is tested using conventional ultrasonic and eddy current methods as well as an ultrasonic leaky surface wave technique. The results demonstrate the ability of these techniques to detect the presence of defects on the surface or beneath the surface of the coating and at the coating- substrate interface. Ultrasonic time-of-flight and eddy current quadrature measurements also show the ability to detect minute changes in the thickness of cermet coatings. Knowing the coating thickness, the density of the coating is estimated by comparison of the theoretical and the experimental transfer functions of the ultrasonic signals. NDE techniques were also used to inspect thermal barrier coatings. In particular, eddy current technique was used to measure the thickness of plasma-sprayed TBC specimens, and knowing the thickness, ultrasonic techniques were applied to obtain an estimate of the porosity content.

  19. Terahertz NDE for Metallic Surface Roughness Evaluation

    NASA Technical Reports Server (NTRS)

    Madaras, Eric I.; Anastasi, Robert F.

    2006-01-01

    Metallic surface roughness in a nominally smooth surface is a potential indication of material degradation or damage. When the surface is coated or covered with an opaque dielectric material, such as paint or insulation, then inspecting for surface changes becomes almost impossible. Terahertz NDE is a method capable of penetrating the coating and inspecting the metallic surface. The terahertz frequency regime is between 100 GHz and 10 THz and has a free space wavelength of 300 micrometers at 1 THz. Pulsed terahertz radiation, can be generated and detected using optical excitation of biased semiconductors with femtosecond laser pulses. The resulting time domain signal is 320 picoseconds in duration. In this application, samples are inspected with a commercial terahertz NDE system that scans the sample and generates a set of time-domain signals that are a function of the backscatter from the metallic surface. Post processing is then performed in the time and frequency domains to generate C-scan type images that show scattering effects due to surface non-uniformity.

  20. NEW NONLINEAR ACOUSTIC TECHNIQUES FOR NDE

    SciTech Connect

    J. A. TENCATE

    2000-09-01

    Acoustic nonlinearity in a medium may occur as a result of a variety of mechanisms. Some of the more common nonlinear effects may come from: (1) one or several cracks, volumetrically distributed due to age or fatigue or single disbonds or delamination; (2) imperfect grain-to-grain contacts, e.g., materials like concretes that are cemented together and have less than perfect bonds; (3) hard parts in a soft matrix, e.g., extreme duty materials like tungsten/copper alloys; or (4) atomic-scale nonlinearities. Nonlinear effects that arise from the first two mechanisms are considerably larger than the last two; thus, we have focused considerable attention on these. The most pervasive nonlinear measure of damage today is a second harmonic measurement. We show that for many cases of interest to NDE, a second harmonic measurement may not be the best choice. We examine the manifestations of nonlinearity in (nonlinear) materials with cracks and/or imperfect bonds and illustrate their applicability to NDE. For example, nonlinear resonance frequency shifts measured at increasing drive levels correlate strongly with the amount of ASR (alkali-silica reaction) damage of concrete cores. Memory effects (slow dynamics) also seem to correlate with the amount of damage.

  1. Advanced Eddy current NDE steam generator tubing.

    SciTech Connect

    Bakhtiari, S.

    1999-03-29

    As part of a multifaceted project on steam generator integrity funded by the U.S. Nuclear Regulatory Commission, Argonne National Laboratory is carrying out research on the reliability of nondestructive evaluation (NDE). A particular area of interest is the impact of advanced eddy current (EC) NDE technology. This paper presents an overview of work that supports this effort in the areas of numerical electromagnetic (EM) modeling, data analysis, signal processing, and visualization of EC inspection results. Finite-element modeling has been utilized to study conventional and emerging EC probe designs. This research is aimed at determining probe responses to flaw morphologies of current interest. Application of signal processing and automated data analysis algorithms has also been addressed. Efforts have focused on assessment of frequency and spatial domain filters and implementation of more effective data analysis and display methods. Data analysis studies have dealt with implementation of linear and nonlinear multivariate models to relate EC inspection parameters to steam generator tubing defect size and structural integrity. Various signal enhancement and visualization schemes are also being evaluated and will serve as integral parts of computer-aided data analysis algorithms. Results from this research will ultimately be substantiated through testing on laboratory-grown and in-service-degraded tubes.

  2. NDE standards for high temperature materials

    NASA Technical Reports Server (NTRS)

    Vary, Alex

    1991-01-01

    High temperature materials include monolithic ceramics for automotive gas turbine engines and also metallic/intermetallic and ceramic matrix composites for a range of aerospace applications. These are materials that can withstand extreme operating temperatures that will prevail in advanced high-efficiency gas turbine engines. High temperature engine components are very likely to consist of complex composite structures with three-dimensionality interwoven and various intermixed ceramic fibers. The thermomechanical properties of components made of these materials are actually created in-place during processing and fabrication stages. The complex nature of these new materials creates strong incentives for exact standards for unambiguous evaluations of defects and microstructural characteristics. NDE techniques and standards that will ultimately be applicable to production and quality control of high temperature materials and structures are still emerging. The needs range from flaw detection to below 100 micron levels in monolithic ceramics to global imaging of fiber architecture and matrix densification anomalies in composites. The needs are different depending on the processing stage, fabrication method, and nature of the finished product. The standards are discussed that must be developed in concert with advances in NDE technology, materials processing research, and fabrication development. High temperature materials and structures that fail to meet stringent specifications and standards are unlikely to compete successfully either technologically or in international markets.

  3. Nde Challenges with Future Commercial Aircraft-A Boeing Perspective

    NASA Astrophysics Data System (ADS)

    Kollgaard, J. R.; LaRiviere, S. G.

    2008-02-01

    Commercial aircraft have undergone revolutionary changes in design, configuration and materials. This produces new challenges to the NDE community ranging from process controls of raw materials, to testing and fabrication of structural components, to service damage assessments. As we drive NDE up the value stream, it will become imperative to understand variousprocess parameters and their relationship to product quality. NDE may play a key role in characterizing and controlling those parameters. In production, inspection has become a critical aspect in the processing of large, unitized structures. Penetrant, radiographic, and magnetic particle techniques are less applicable while ultrasonics has taken on a critical role, earlier in the build process. NDE data are acquired over large areas at rates far faster than before, creating challenges in the time required to analyze and document the data. Qualified inspectors, equipment, and techniques are essential. In the field, eddy current and shear wave ultrasonic methods, long a mainstay of aircraft maintenance, are beginning to yield to ultrasonic techniques involving C-scans and linear arrays. The building of new-generation airplanes has revealed shortcomings in existing NDE technology and in some cases enhanced the case for non-traditional methods. This paper will review Boeing's experience with NDE of advanced structures, in particular those present on the Boeing 787, and summarize the Boeing outlook for future NDE needs.

  4. NDE Assessment of PWSCC in Control Rod Drive Mechanism Housings

    SciTech Connect

    Doctor, Steven R.; Cumblidge, Stephen E.; Schuster, George J.; Harris, Rob V.; Crawford, Susan L.

    2006-11-01

    Studies being conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington are focused on assessing the effectiveness of Nondestructive examination (NDE) techniques for inspecting control rod drive mechanism (CRDM) nozzles and J-groove weldments. The primary objective of this work is to provide information to the United States Nuclear Regulatory Commission (US NRC) on the effectiveness of NDE methods as related to the in-service inspection of CRDM nozzles and J-groove weldments, and to enhance the knowledge base of primary water stress corrosion cracking (PWSCC) through destructive characterization of the CRDM assemblies. In describing two CRDM assemblies removed from service, decontaminated, and then used in a series of NDE measurements, this paper will address the following questions: 1) What did each technique detect?, 2) What did each technique miss?, 3) How accurately did each technique characterize the detected flaws? Two CRDM assemblies including the CRDM nozzle, the J-groove weld, buttering, and a portion of the ferritic head material were selected for this study. One contained suspected PWSCC, based on in-service inspection data and through-wall leakage; the other contained evidence suggesting through-wall leakage, but this was unconfirmed. The selected NDE measurements follow standard industry techniques for conducting in-service inspections of CRDM nozzles and the crown of the J-groove welds and buttering. In addition, laboratory based NDE methods were employed to conduct inspections of the CRDM assemblies, with particular emphasis on inspecting the J-groove weld and buttering. This paper will also describe the NDE methods used and discuss the NDE results. Future work will involve using the results from these NDE studies to guide the development of a destructive characterization plan to reveal the crack morphology and a comparison of the degradation found by the destructive evaluation with the recorded NDE responses.

  5. Materials characterization and flaw detection by acoustic NDE

    NASA Astrophysics Data System (ADS)

    Buck, Otto

    1992-10-01

    This overview lists the potential applications of acoustic NDE for characterizing and assessing structural inhomogeneities in varied materials. Acoustic NDE is discussed in terms of its application to inhomogeneities such as: interstitials, precipitates, dislocations, phase transformations, porosity, cracks, and dislocation-point defect interactions. Acoustic velocity measurements provide data on interstitial concentrations, and nonlinear acoustics can describe the volume fraction of second-phase precipitates. Ultrasonic NDE can be used to determine the oxygen present in Ti-6211, binary alloys, and other alloys, and theoretical progress is noted in the characterization of porosity and cracks by means of sound velocity and attenuation as well as backscattering. Quantitative acoustic NDE can be used to detect flaws and characterize materials both during processing and by means of periodic inspections.

  6. Contamination detection NDE for cleaning process inspection

    NASA Technical Reports Server (NTRS)

    Marinelli, W. J.; Dicristina, V.; Sonnenfroh, D.; Blair, D.

    1995-01-01

    In the joining of multilayer materials, and in welding, the cleanliness of the joining surface may play a large role in the quality of the resulting bond. No non-intrusive techniques are currently available for the rapid measurement of contamination on large or irregularly shaped structures prior to the joining process. An innovative technique for the measurement of contaminant levels in these structures using laser based imaging is presented. The approach uses an ultraviolet excimer laser to illuminate large and/or irregular surface areas. The UV light induces fluorescence and is scattered from the contaminants. The illuminated area is viewed by an image-intensified CCD (charge coupled device) camera interfaced to a PC-based computer. The camera measures the fluorescence and/or scattering from the contaminants for comparison with established standards. Single shot measurements of contamination levels are possible. Hence, the technique may be used for on-line NDE testing during manufacturing processes.

  7. Fixed Eigenvector Analysis of Thermographic NDE Data

    NASA Technical Reports Server (NTRS)

    Cramer, K. Elliott; Winfree, William P.

    2011-01-01

    Principal Component Analysis (PCA) has been shown effective for reducing thermographic NDE data. This paper will discuss an alternative method of analysis that has been developed where a predetermined set of eigenvectors is used to process the thermal data from both reinforced carbon-carbon (RCC) and graphiteepoxy honeycomb materials. These eigenvectors can be generated either from an analytic model of the thermal response of the material system under examination, or from a large set of experimental data. This paper provides the details of the analytic model, an overview of the PCA process, as well as a quantitative signal-to-noise comparison of the results of performing both conventional PCA and fixed eigenvector analysis on thermographic data from two specimens, one Reinforced Carbon-Carbon with flat bottom holes and the second a sandwich construction with graphite-epoxy face sheets and aluminum honeycomb core.

  8. Porosity estimation of concrete by ultrasonic NDE

    PubMed

    Hernandez; Izquierdo; Ibanez; Anaya; Ullate

    2000-03-01

    The increasing number of concrete structures with symptoms of premature deterioration due to environmental action demands procedures to estimate the durability of this type of component. Concrete durability is related to porosity, which determines the intensity of interactions of the material with aggressive agents. The pores and capillaries inside the structure facilitate the destructive processes that generally begin in the surface. In this work, an ultrasonic NDE technique to estimate the porosity of concrete is developed. The method is based on the analysis of the mechanical behaviour of mortar probes built with calibrated sand, in which the concentration of water-cement mixture has been varied. In this sense, data of sound velocity are correlated with data of porosity, which have been previously measured by destructive measurements. PMID:10829720

  9. Conclusions of the 6th European American Workshop on reliability of NDE

    NASA Astrophysics Data System (ADS)

    Mueller, Christina; Bertovic, Marija; Kanzler, Daniel; Ronneteg, Ulf

    2016-02-01

    The principles of Open Space Technology (OST) were again applied to discuss burning issues in the field of NDE reliability. The results of the discussions among NDE professionals concerning new reliability methods, human factors and integrated solutions will be presented.

  10. The History and Future of NDE in the Management of Nuclear Power Plant Materials Degradation

    SciTech Connect

    Doctor, Steven R.

    2009-04-01

    The author has spent more than 25 years conducting engineering and research studies to quantify the performance of nondestructive evaluation (NDE) in nuclear power plant (NPP) applications and identifying improvements to codes and standards for NDE to manage materials degradation. This paper will review this fundamental NDE engineering/research work and then look to the future on how NDE can be optimized for proactively managing materials degradation in NPP components.

  11. Study Methods to Standardize Thermography NDE

    NASA Technical Reports Server (NTRS)

    Walker, James L.; Workman, Gary L.

    1998-01-01

    The purpose of this work is to develop thermographic inspection methods and standards for use in evaluating structural composites and aerospace hardware. Qualification techniques and calibration methods are investigated to standardize the thermographic method for use in the field. Along with the inspections of test standards structural hardware, support hardware is designed and fabricated to aid in the thermographic process. Also, a standard operating procedure is developed for performing inspections with the Bales Thermal Image Processor (TIP). Inspections are performed on a broad range of structural composites. These materials include various graphite/epoxies, graphite/cyanide-ester, graphite/silicon-carbide, graphite phenolic and Keviar/epoxy. Also metal honeycomb (titanium and aluminum faceplates over an aluminum honeycomb core) structures are investigated. Various structural shapes are investigated and the thickness of the structures vary from as few as 3 plies to as many as 80 plies. Special emphasis is placed on characterizing defects in attachment holes and bondlines, in addition to those resulting from impact damage and the inclusion of foreign matter. Image processing through statistical analysis and digital filtering is investigated to enhance the quality and quantify the NDE thermal images when necessary.

  12. Study Methods to Standardize Thermography NDE

    NASA Technical Reports Server (NTRS)

    Walker, James L.; Workman, Gary L.

    1998-01-01

    The purpose of this work is to develop thermographic inspection methods and standards for use in evaluating structural composites and aerospace hardware. Qualification techniques and calibration methods are investigated to standardize the thermographic method for use in the field. Along with the inspections of test standards structural hardware, support hardware is designed and fabricated to aid in the thermographic process. Also, a standard operating procedure is developed for performing inspections with the Bales Thermal Image Processor (TIP). Inspections are performed on a broad range of structural composites. These materials include graphite/epoxies, graphite/cyanide-ester, graphite/silicon-carbide, graphite phenolic and Kevlar/epoxy. Also metal honeycomb (titanium and aluminum faceplates over an aluminum honeycomb core) structures are investigated. Various structural shapes are investigated and the thickness of the structures vary from as few as 3 plies to as many as 80 plies. Special emphasis is placed on characterizing defects in attachment holes and bondlines, in addition to those resulting from impact damage and the inclusion of foreign matter. Image processing through statistical analysis and digital filtering is investigated to enhance the quality and quantify the NDE thermal images when necessary.

  13. Developing NDE Techniques for Large Cryogenic Tanks

    NASA Technical Reports Server (NTRS)

    Parker, Don; Starr, Stan; Arens, Ellen

    2011-01-01

    The Shuttle Program requires very large cryogenic ground storage tanks in which to store liquid oxygen and hydrogen. The existing Pads A and B Launch Complex-39 tanks, which will be passed onto future launch programs, are 45 years old and have received minimal refurbishment and only external inspections over the years. The majority of the structure is inaccessible without a full system drain of cryogenic liquid and granular insulation in the annular region. It was previously thought that there was a limit to the number of temperature cycles that the tanks could handle due to possible insulation compaction before undergoing a costly and time consuming complete overhaul; therefore the tanks were not drained and performance issues with these tanks, specifically the Pad B liquid hydrogen tank, were accepted. There is a needind an opportunity, as the Shuttle program ends and work to upgrade the launch pads progresses, to develop innovative non-destructive evaluation (NDE) techniques to analyze the current tanks. Techniques are desired that can aid in determining the extent of refurbishment required to keep the tanks in service for another 20+ years. A nondestructive technique would also be a significant aid in acceptance testing of new and refurbished tanks, saving significant time and money, if corrective actions can be taken before cryogen is introduced to the systems.

  14. Rough surface reconstruction for ultrasonic NDE simulation

    SciTech Connect

    Choi, Wonjae; Shi, Fan; Lowe, Michael J. S.; Skelton, Elizabeth A.; Craster, Richard V.

    2014-02-18

    The reflection of ultrasound from rough surfaces is an important topic for the NDE of safety-critical components, such as pressure-containing components in power stations. The specular reflection from a rough surface of a defect is normally lower than it would be from a flat surface, so it is typical to apply a safety factor in order that justification cases for inspection planning are conservative. The study of the statistics of the rough surfaces that might be expected in candidate defects according to materials and loading, and the reflections from them, can be useful to develop arguments for realistic safety factors. This paper presents a study of real rough crack surfaces that are representative of the potential defects in pressure-containing power plant. Two-dimensional (area) values of the height of the roughness have been measured and their statistics analysed. Then a means to reconstruct model cases with similar statistics, so as to enable the creation of multiple realistic realizations of the surfaces, has been investigated, using random field theory. Rough surfaces are reconstructed, based on a real surface, and results for these two-dimensional descriptions of the original surface have been compared with those from the conventional model based on a one-dimensional correlation coefficient function. In addition, ultrasonic reflections from them are simulated using a finite element method.

  15. Quantitative NDE of Composite Structures at NASA

    NASA Technical Reports Server (NTRS)

    Cramer, K. Elliott; Leckey, Cara A. C.; Howell, Patricia A.; Johnston, Patrick H.; Burke, Eric R.; Zalameda, Joseph N.; Winfree, William P.; Seebo, Jeffery P.

    2015-01-01

    The use of composite materials continues to increase in the aerospace community due to the potential benefits of reduced weight, increased strength, and manufacturability. Ongoing work at NASA involves the use of the large-scale composite structures for spacecraft (payload shrouds, cryotanks, crew modules, etc). NASA is also working to enable the use and certification of composites in aircraft structures through the Advanced Composites Project (ACP). The rapid, in situ characterization of a wide range of the composite materials and structures has become a critical concern for the industry. In many applications it is necessary to monitor changes in these materials over a long time. The quantitative characterization of composite defects such as fiber waviness, reduced bond strength, delamination damage, and microcracking are of particular interest. The research approaches of NASA's Nondestructive Evaluation Sciences Branch include investigation of conventional, guided wave, and phase sensitive ultrasonic methods, infrared thermography and x-ray computed tomography techniques. The use of simulation tools for optimizing and developing these methods is also an active area of research. This paper will focus on current research activities related to large area NDE for rapidly characterizing aerospace composites.

  16. Developing NDE Techniques for Large Cryogenic Tanks

    NASA Technical Reports Server (NTRS)

    Parker, Don; Starr, Stan

    2009-01-01

    The Shuttle and Constellation Programs require very large cryogenic ground storage tanks in which to store liquid oxygen and hydrogen. The existing LC-39 pad tanks, which will be passed onto Constellation, are 40 years old and have received minimal refurbishment or even inspection, because they can only be temperature cycled a few times before being overhauled (a costly operation in both time and dollars). Numerous questions exist on the performance and reliability of these old tanks which could cause a major Program schedule disruption. Consequently, with the passing of the first two tanks to Constellation to occur this year, there is growing awareness that NDE is needed to detect problems early in these tanks so that corrective actions can be scheduled when least disruptive. Time series thermal images of two sides of the Pad B LH2 tank have been taken over multiple days to demonstrate the effects of environmental conditions to the solar heating of the tank and therefore the effectiveness of thermal imaging.

  17. Nuclear Power Plant NDE Challenges - Past, Present, and Future

    SciTech Connect

    Doctor, S. R.

    2007-03-21

    The operating fleet of U.S. nuclear power plants was built to fossil plant standards (of workmanship, not fitness for service) and with good engineering judgment. Fortuitously, those nuclear power plants were designed using defense-in-depth concepts, with nondestructive examination (NDE) an important layer, so they can tolerate almost any component failure and still continue to operate safely. In the 30+ years of reactor operation, many material failures have occurred. Unfortunately, NDE has not provided the reliability to detect degradation prior to initial failure (breaching the pressure boundary). However, NDE programs have been improved by moving from prescriptive procedures to performance demonstrations that quantify inspection effectiveness for flaw detection probability and sizing accuracy. Other improvements include the use of risk-informed strategies to ensure that reactor components contributing the most risk receive the best and most frequent inspections. Another challenge is the recent surge of interest in building new nuclear power plants in the United States to meet increasing domestic energy demand. New construction will increase the demand for NDE but also offers the opportunity for more proactive inspections. This paper reviews the inception and evolution of NDE for nuclear power plants over the past 40 years, recounts lessons learned, and describes the needs remaining as existing plants continue operation and new construction is contemplated.

  18. Summary of NDE of additive manufacturing efforts in NASA

    NASA Astrophysics Data System (ADS)

    Waller, Jess M.; Saulsberry, Regor L.; Parker, Bradford H.; Hodges, Kenneth L.; Burke, Eric R.; Taminger, Karen M.

    2015-03-01

    One of the major obstacles slowing the acceptance of parts made by additive manufacturing (AM) in NASA applications is the lack of a broadly accepted materials and process quality systems; and more specifically, the lack of adequate nondestructive evaluation (NDE) processes integrated into AM. Matching voluntary consensus standards are also needed to control the consistency of input materials, process equipment, process methods, finished part properties, and how those properties are characterized. As for nondestructive characterization, procedures are needed to interrogate features unique to parts made by AM, such as fine-scale porosity, deeply embedded flaws, complex part geometry, and intricate internal features. The NDE methods developed must be tailored to meet materials, design and test requirements encountered throughout the part life cycle, whether during process optimization, real-time process monitoring, finished part qualification and certification (especially of flight hardware), or in situ health monitoring. Restated, individualized process/product-specific NDE methods are needed to satisfy NASA's various quality assurance requirements. To date, only limited data have been acquired by NASA on parts made by AM. This paper summarizes the NASA AM effort, highlights available NDE data, and outlines the approach NASA is taking to apply NDE to its various AM efforts.

  19. NDE activities and technology transfer at Sandia National Laboratories

    SciTech Connect

    Shurtleff, W.W.

    1993-12-31

    The NDE, Photometrics, and Optical Data Reduction Department at Sandia National Laboratories in New Mexico (S provides nondestructive evaluation (NDE) support for all phases of research and development at Sandia. Present facilities and personnel provide radiography, acoustic monitoring, ultrasonic scanning, computed tomography, shearography/ESPI, infrared imaging, high speed and ultra-high speed photometrics, and image processing. Although the department includes photometrics and optical data reduction as well as NDE, I will refer to the NDE department from now on for simplicity. The NDE department has worked on technology transfer to organizations inside and outside the weapons complex. This work has been performed in all the Sandia business sectors: Defense Programs, Energy and Environment, and Work for Others. The technology transfer has been in the form of testing for product improvement such as validation of aircraft inspection equipment, consultation such as detecting lathe bearing slip for a major machine tool manufacturer, and products such as an acoustic sand detector for the oil and gas industry.

  20. Orbiter Cold Plate Intergranular Corrosion: Development of NDE Standards and Assessment of NDE Methods

    NASA Technical Reports Server (NTRS)

    Smith, Stephen W.; Winfree, William P.; Piascik, Robert S.

    2002-01-01

    During pre-servicing of a space shuttle (orbiter vehicle, OV-102), helium leak detection of an avionics cold plate identified a leak located in the face sheet oriented towards the support shelf. Subsequent destructive examination of the leaking cold plate revealed that intergranular corrosion had penetrated the 0.017-inch thick aluminum (AA6061) face sheet. The intergranular attack (IGA) was likely caused by an aggressive crevice environment created by condensation of water vapor between the cold plate and support shelf. Face sheet susceptibility to IGA is a result of the brazing process used in the fabrication of the cold plates. Cold plate components were brazed at 1000 F followed by a slow cooling process to avoid distortion of the bonded cold plate. The slow cool process caused excessive grain boundary precipitation resulting in a material that is susceptible to IGA. The objectives of this work are as follows: (1) Develop first-of-a-kind nondestructive evaluation (NDE) standards that contain IGA identical to that found in the orbiter cold plates; and (2) Assess advanced NDE techniques for corrosion detection and recommend methods for cold plate examination. This report documents the results of work performed at Langley Research Center to fulfill these objectives.

  1. Directed Design of Experiments (DOE) for Determining Probability of Detection (POD) Capability of NDE Systems (DOEPOD)

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2007-01-01

    This viewgraph presentation reviews some of the problems that are encountered by designers of Non-Destructive Examination (NDE) have in determining the probability of detection. According to the author "[the] NDE community should not blindly accept statistical results due to lack of knowledge." This is an attempt to bridge the gap between people doing NDE, and statisticians.

  2. NASA NDE Applications for Mobile MEMS Devices and Sensors

    NASA Technical Reports Server (NTRS)

    Wilson, William C.; Atkinson, Gary M.; Barclay, R. O.

    2008-01-01

    NASA would like new devices and sensors for performing nondestructive evaluation (NDE) of aerospace vehicles. These devices must be small in size/volume, mass, and power consumption. The devices must be autonomous and mobile so they can access the internal structures of aircraft and spacecraft and adequately monitor the structural health of these craft. The platforms must be mobile in order to transport NDE sensors for evaluating structural integrity and determining whether further investigations will be required. Microelectromechanical systems (MEMS) technology is crucial to the development of the mobile platforms and sensor systems. This paper presents NASA s needs for micro mobile platforms and MEMS sensors that will enable NDE to be performed on aerospace vehicles.

  3. NDE (nondestructive examination) development for ceramics for advanced heat engines

    SciTech Connect

    McClung, R.W. , Powell, TN ); Johnson, D.R. )

    1991-01-01

    The Department of Energy (DOE) Ceramic Technology for Advanced Heat Engines (CTAHE) project was initiated in 1983 to meet the ceramic technology needs of DOE's advanced heat engines programs (i.e., advanced gas turbines and low heat rejection diesels). The objective is to establish an industrial ceramic technology base for reliable and cost-effective high-temperature components. Reliability of ceramics was recognized as the major technology need. To increase the material reliability of current and new ceramics, advances were needed in component design methodology, materials processing technology, and data base/life prediction. Nondestructive examination (NDE) was identified as one of the key elements in the approach to high-reliability components. An assessment was made of the current status of NDE for structural ceramics, and a report was prepared containing the results and recommendations for needed development. Based on these recommendations, a long-range NDE development program has been established in the CTAHE project to address these needs.

  4. Summary of NDE of Additive Manufacturing Efforts in NASA

    NASA Technical Reports Server (NTRS)

    Waller, Jess; Saulsberry, Regor; Parker, Bradford; Hodges, Kenneth; Burke, Eric; Taminger, Karen

    2014-01-01

    (1) General Rationale for Additive Manufacturing (AM): (a) Operate under a 'design-to-constraint' paradigm, make parts too complicated to fabricate otherwise, (b) Reduce weight by 20 percent with monolithic parts, (c) Reduce waste (green manufacturing), (e) Eliminate reliance on Original Equipment Manufacturers for critical spares, and (f) Extend life of in-service parts by innovative repair methods; (2) NASA OSMA NDE of AM State-of-the-Discipline Report; (3) Overview of NASA AM Efforts at Various Centers: (a) Analytical Tools, (b) Ground-Based Fabrication (c) Space-Based Fabrication; and (d) Center Activity Summaries; (4) Overview of NASA NDE data to date on AM parts; and (5) Gap Analysis/Recommendations for NDE of AM.

  5. An Integrated NDE and FEM Characterization of Composite Rotors

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Baaklini, George Y.; Trudell, Jeffrey J.

    2000-01-01

    A structural assessment by integrating finite-element methods (FEM) and a nondestructive evaluation (NDE) of two flywheel rotor assemblies is presented. Composite rotor A is pancake like with a solid hub design, and composite rotor B is cylindrical with a hollow hub design. Detailed analyses under combined centrifugal and interference-fit loading are performed. Two- and three-dimensional stress analyses and two-dimensional fracture mechanics analyses are conducted. A comparison of the structural analysis results obtained with those extracted via NDE findings is reported. Contact effects due to press-fit conditions are evaluated. Stress results generated from the finite-element analyses were corroborated with the analytical solution. Cracks due to rotational loading up to 49 000 rpm for rotor A and 34 000 rpm for rotor B were successfully imaged with NDE and predicted with FEM and fracture mechanics analyses. A procedure that extends current structural analysis to a life prediction tool is also defined.

  6. Eddy current NDE performance demonstrations using simulation tools

    NASA Astrophysics Data System (ADS)

    Maurice, L.; Costan, V.; Guillot, E.; Thomas, P.

    2013-01-01

    To carry out performance demonstrations of the Eddy-Current NDE processes applied on French nuclear power plants, EDF studies the possibility of using simulation tools as an alternative to measurements on steam generator tube mocks-up. This paper focuses on the strategy led by EDF to assess and use code_Carmel3D and Civa, on the case of Eddy-Current NDE on wears problem which may appear in the U-shape region of steam generator tubes due to the rubbing of anti-vibration bars.

  7. Experimental techniques in ultrasonics for NDE and material characterization

    NASA Astrophysics Data System (ADS)

    Tittmann, B. R.

    A development status evaluation is presented for ultrasonics NDE characterization of aerospace alloys and composites in such application as the Space Shuttle, Space Station Freedom, and hypersonic aircraft. The use of such NDE techniques extends to composite-cure monitoring, postmanufacturing quality assurance, and in-space service inspection of such materials as graphite/epoxy, Ti alloys, and Al honeycomb. Attention is here given to the spectroscopy of elastically scattered wave pulses from flaws, the acoustical imaging of flaws in honeycomb structures, and laser-based ultrasonics for the noncontact inspection of composite structures.

  8. Preview of the NASA NNWG NDE Sample Preparation Handbook

    NASA Technical Reports Server (NTRS)

    2010-01-01

    This viewgraph presents a step-by-step how-to fabrication documentation of every kind of sample that is fabricated for MSFC by UA Huntsville, including photos and illustrations. The tabulation of what kind of samples are being fabricated for what NDE method, detailed instructions/documentation of the inclusion/creation of defects, detailed specifications for materials, processes, and equipment, case histories and/or experiences with the different fabrication methods and defect inclusion techniques, discussion of pitfalls and difficulties associated with sample fabrication and defect inclusion techniques, and a discussion of why certain fabrication techniques are needed as related to the specific NDE methods are included in this presentation.

  9. Eddy current NDE performance demonstrations using simulation tools

    SciTech Connect

    Maurice, L.; Costan, V.; Guillot, E.; Thomas, P.

    2013-01-25

    To carry out performance demonstrations of the Eddy-Current NDE processes applied on French nuclear power plants, EDF studies the possibility of using simulation tools as an alternative to measurements on steam generator tube mocks-up. This paper focuses on the strategy led by EDF to assess and use code{sub C}armel3D and Civa, on the case of Eddy-Current NDE on wears problem which may appear in the U-shape region of steam generator tubes due to the rubbing of anti-vibration bars.

  10. Flight-vehicle materials, structures, and dynamics - Assessment and future directions. Vol. 4 - Tribological materials and NDE

    NASA Technical Reports Server (NTRS)

    Fusaro, Robert L. (Editor); Achenbach, J. D. (Editor)

    1993-01-01

    The present volume on tribological materials and NDE discusses liquid lubricants for advanced aircraft engines, a liquid lubricant for space applications, solid lubricants for aeronautics, and thin solid-lubricant films in space. Attention is given to the science and technology of NDE, tools for an NDE engineering base, experimental techniques in ultrasonics for NDE and material characterization, and laser ultrasonics. Topics addressed include thermal methods of NDE and quality control, digital radiography in the aerospace industry, materials characterization by ultrasonic methods, and NDE of ceramics and ceramic composites. Also discussed are smart materials and structures, intelligent processing of materials, implementation of NDE technology on flight structures, and solid-state weld evaluation.

  11. NDE for Material Characterization in Aeronautic and Space Applications

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Kautz, Harold E.; Gyekenyesi, Andrew L.; Abdul-Aziz, Ali; Martin, Richard E.

    2000-01-01

    This paper describes selected nondestructive evaluation (NDE) approaches that were developed or tailored at the NASA Glenn Research Center for characterizing advanced material systems. The emphasis is on high-temperature aerospace propulsion applications. The material systems include monolithic ceramics, superalloys, and high temperature composites. In the aeronautic area, the highlights are cooled ceramic plate structures for turbine applications, F-TiAl blade materials for low-pressure turbines, thermoelastic stress analysis (TSA) for residual stress measurements in titanium based and nickel based engine materials, and acousto ultrasonics (AU) for creep damage assessment in nickel-based alloys. In the space area, examples consist of cooled carbon-carbon composites for gas generator combustors and flywheel rotors composed of carbon fiber reinforced polymer matrix composites for energy storage on the international space station (ISS). The role of NDE in solving manufacturing problems, the effect of defects on structural behavior, and the use of NDE-based finite element modeling are discussed. NDE technology needs for improved microelectronic and mechanical systems as well as health monitoring of micro-materials and components are briefly discussed.

  12. Sparse signal representation and its applications in ultrasonic NDE.

    PubMed

    Zhang, Guang-Ming; Zhang, Cheng-Zhong; Harvey, David M

    2012-03-01

    Many sparse signal representation (SSR) algorithms have been developed in the past decade. The advantages of SSR such as compact representations and super resolution lead to the state of the art performance of SSR for processing ultrasonic non-destructive evaluation (NDE) signals. Choosing a suitable SSR algorithm and designing an appropriate overcomplete dictionary is a key for success. After a brief review of sparse signal representation methods and the design of overcomplete dictionaries, this paper addresses the recent accomplishments of SSR for processing ultrasonic NDE signals. The advantages and limitations of SSR algorithms and various overcomplete dictionaries widely-used in ultrasonic NDE applications are explored in depth. Their performance improvement compared to conventional signal processing methods in many applications such as ultrasonic flaw detection and noise suppression, echo separation and echo estimation, and ultrasonic imaging is investigated. The challenging issues met in practical ultrasonic NDE applications for example the design of a good dictionary are discussed. Representative experimental results are presented for demonstration. PMID:22040650

  13. A CAD Approach to Integrating NDE With Finite Element

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Downey, James; Ghosn, Louis J.; Baaklini, George Y.

    2004-01-01

    Nondestructive evaluation (NDE) is one of several technologies applied at NASA Glenn Research Center to determine atypical deformities, cracks, and other anomalies experienced by structural components. NDE consists of applying high-quality imaging techniques (such as x-ray imaging and computed tomography (CT)) to discover hidden manufactured flaws in a structure. Efforts are in progress to integrate NDE with the finite element (FE) computational method to perform detailed structural analysis of a given component. This report presents the core outlines for an in-house technical procedure that incorporates this combined NDE-FE interrelation. An example is presented to demonstrate the applicability of this analytical procedure. FE analysis of a test specimen is performed, and the resulting von Mises stresses and the stress concentrations near the anomalies are observed, which indicates the fidelity of the procedure. Additional information elaborating on the steps needed to perform such an analysis is clearly presented in the form of mini step-by-step guidelines.

  14. NDE: A key to engine rotor life prediction

    NASA Technical Reports Server (NTRS)

    Doherty, J. E.

    1977-01-01

    A key ingredient in the establishment of safe life times for critical components is the means of reliably detecting flaws which may potentially exist. Currently used nondestructive evaluation procedures are successful in detecting life limiting defects; however, the development of automated and computer aided NDE technology permits even greater assurance of flight safety.

  15. Platform for Post-Processing Waveform-Based NDE

    NASA Technical Reports Server (NTRS)

    Roth, Don J.

    2010-01-01

    Signal- and image-processing methods are commonly needed to extract information from the waves, improve resolution of, and highlight defects in an image. Since some similarity exists for all waveform-based nondestructive evaluation (NDE) methods, it would seem that a common software platform containing multiple signal- and image-processing techniques to process the waveforms and images makes sense where multiple techniques, scientists, engineers, and organizations are involved. NDE Wave & Image Processor Version 2.0 software provides a single, integrated signal- and image-processing and analysis environment for total NDE data processing and analysis. It brings some of the most useful algorithms developed for NDE over the past 20 years into a commercial-grade product. The software can import signal/spectroscopic data, image data, and image series data. This software offers the user hundreds of basic and advanced signal- and image-processing capabilities including esoteric 1D and 2D wavelet-based de-noising, de-trending, and filtering. Batch processing is included for signal- and image-processing capability so that an optimized sequence of processing operations can be applied to entire folders of signals, spectra, and images. Additionally, an extensive interactive model-based curve-fitting facility has been included to allow fitting of spectroscopy data such as from Raman spectroscopy. An extensive joint-time frequency module is included for analysis of non-stationary or transient data such as that from acoustic emission, vibration, or earthquake data.

  16. NASA OSMA NDE Program Additive Manufacturing Foundational Effort

    NASA Technical Reports Server (NTRS)

    Waller, Jess; Walker, James; Burke, Eric; Wells, Douglas

    2016-01-01

    NASA is providing key leadership in an international effort linking NASA and non-NASA resources to speed adoption of additive manufacturing (AM) to meet NASA's mission goals. Participants include industry, NASA's space partners, other government agencies, standards organizations and academia. Nondestructive Evaluation (NDE) is identified as a universal need for all aspects of additive manufacturing.

  17. Advanced NDE techniques for quantitative characterization of aircraft

    NASA Technical Reports Server (NTRS)

    Heyman, Joseph S.; Winfree, William P.

    1990-01-01

    Recent advances in nondestructive evaluation (NDE) at NASA Langley Research Center and their applications that have resulted in quantitative assessment of material properties based on thermal and ultrasonic measurements are reviewed. Specific applications include ultrasonic determination of bolt tension, ultrasonic and thermal characterization of bonded layered structures, characterization of composite materials, and disbonds in aircraft skins.

  18. NDE Elastic Properties of Fiber-Reinforced Composite Materials

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.

    1995-01-01

    Fiber-reinforced composites are increasingly replacing metallic alloys as structural materials for primary components of fracture-critical structures. This trend is a result of the growing understanding of material behavior and recognition of the desirable properties of composites. A research program was conducted on NDE methods for determining the elastic properties of composites.

  19. Rocket center Peenemünde — Personal memories

    NASA Astrophysics Data System (ADS)

    Dannenberg, Konrad; Stuhlinger, Ernst

    Von Braun built his first rockets as a young teenager. At 14, he started making plans for rockets for human travel to the Moon and Mars. The German Army began a rocket program in 1929. Two years later, Colonel (later General) Becker contacted von Braun who experimented with rockets in Berlin, gave him a contract in 1932, and, jointly with the Air Force, in 1936 built the rocket center Peenemünde where von Braun and his team developed the A-4 (V-2) rocket under Army auspices, while the Air Force developed the V-1 (buzz bomb), wire-guided bombs, and rocket planes. Albert Speer, impressed by the work of the rocketeers, allowed a modest growth of the Peenemünde project; this brought Dannenberg to the von Braun team in 1940. Hitler did not believe in rockets; he ignored the A-4 project until 1942 when he began to support it, expecting that it could turn the fortunes of war for him. He drastically increased the Peenemünde work force and allowed the transfer of soldiers from the front to Peenemünde; that was when Stuhlinger, in 1943, came to Peenemünde as a Pfc.-Ph.D. Later that year, Himmler wrenched the authority over A-4 production out of the Army's hands, put it under his command, and forced production of the immature rocket at Mittelwerk, and its military deployment against targets in France, Belgium, and England. Throughout the development of the A-4 rocket, von Braun was the undisputed leader of the project. Although still immature by the end of the war, the A-4 had proceeded to a status which made it the first successful long-range precision rocket, the prototype for a large number of military rockets built by numerous nations after the war, and for space rockets that launched satellites and traveled to the Moon and the planets.

  20. Development of NDE methods for hot gas filters.

    SciTech Connect

    Deemer, C.; Ellingson, W. A.; Koehl, E. R.; Lee, H.; Spohnholtz, T.; Sun, J. G.

    1999-07-21

    Ceramic hot gas candle filters are currently under development for hot gas particulate cleanup in advanced coal-based power systems. The ceramic materials for these filters include nonoxide monolithic, nonoxide-fiber-reinforced composites, and nonoxide reticulated foam. A concern is the lack of reliable data on which to base decisions for reusing or replacing hot gas filters during plant shutdowns. The work in this project is aimed at developing nondestructive evaluation (FIDE) technology to allow detection, and determination of extent, of life-limiting characteristics such as thermal fatigue, oxidation, damage from ash bridging such as localized cracking, damage from local burning, and elongation at elevated temperature. Although in-situ NDE methods are desirable in order to avoid disassembly of the candle filter vessels, the current vessel designs, the presence of filter cakes and possible ash bridging, and the state of NDE technology prevent this. Candle filter producers use a variety of NDE methods to ensure as-produced quality. While impact acoustic resonance offers initial promise for examining new as-produced filters and for detecting damage in some monolithic filters when removed from service, it presents difficulties in data interpretation, it lacks localization capability, and its applicability to composites has yet to be demonstrated. Additional NDE technologies being developed and evaluated in this program and whose applicability to both monolithics and composites has been demonstrated include (a) full-scale thermal imaging for analyzing thermal property variations; (b) fret, high-spatial-resolution X-ray imaging for detecting density variations and dimensional changes; (c) air-coupled ultrasonic methods for determining through-thickness compositional variations; and (d) acoustic emission technology with mechanical loading for detecting localized bulk damage. New and exposed clay-bonded SiC filters and CVI-SiC composite filters have been tested with

  1. Recent Improvements in Display and Analysis of Nde Data at NASA

    NASA Astrophysics Data System (ADS)

    Roth, D. J.; Rauser, R. W.; Abdul-Aziz, A.; Cotton, R.; Burke, E.; Zhang, S.; Marsh, M.; Davis, B. A.; Studor, G. F.

    2011-06-01

    This talk reviews several recent NDE data visualization and analysis improvements implemented at NASA Glenn Research Center. Examples will be shown in the areas of X-ray computed tomography and waveform-based NDE. Emphasis is on methods that are most useful not only for the NDE professional analyzing the data but also for sharing of the data with customers such as material processors, testers, and modelers who need to use the data for various engineering decisions.

  2. NDE of PWA 1480 single crystal turbine blade material

    NASA Technical Reports Server (NTRS)

    Klima, Stanley J.; Orange, Thomas W.; Dreshfield, Robert L.

    1993-01-01

    Cantilever bending fatigue specimens were examined by fluorescent liquid penetrant and radioactive gas penetrant (Krypton) Nondestructive Evaluation (NDE) methods and tested. Specimens with cast, ground, or polished surfaces were evaluated to study the effect of surface condition on NDE and fatigue crack initiation. Fractographic and metallurgical analyses were performed to determine the nature of crack precursors. Preliminary results show that fatigue strength was lower for specimens with cast surfaces than for specimens with machined surfaces. The liquid penetrant and gas penetrant techniques both provided indications of a large population of defects on the cast surfaces. On ground or polished specimen surfaces, the gas penetrant appeared to estimate the actual number of voids more accurately than the liquid penetrant.

  3. NDE of PWA 1480 single crystal turbine blade material

    NASA Technical Reports Server (NTRS)

    Klima, Stanley J.; Orange, Thomas W.; Dreshfield, Robert L.

    1993-01-01

    Cantilever bending fatigue specimens were examined by fluorescent liquid penetrant and radioactive gas penetrant (Krypton) non-destructive evaluation (NDE) methods and tested. Specimens with cast, ground, or polished surface were evaluated to study the effect of surface condition on NDE and fatigue crack initiation. Fractographic and metallurgical analyses were performed to determine the nature of crack precursors. Preliminary results show that fatigue strength was lower for specimens with cast surfaces than for specimens with machined surfaces. The liquid penetrant and gas penetrant techniques both provided indications of a large population of defects on the cast surfaces. On ground or polished specimen surfaces, the gas penetrant appeared to estimate the actual number of voids more accurately than the liquid penetrant.

  4. Mechanics aspects of NDE by sound and ultrasound

    NASA Technical Reports Server (NTRS)

    Fu, L. S.

    1982-01-01

    Nondestructive evaluation (NDE) is considered as a means to detect the energy release mechanism of defects and the interaction of microstructures within materials with sound waves and/or ultrasonic waves. Ultrasonic inspection involves the frequency range 20 kHz-1 GHz with amplitudes depending on the sensitivity of the test instrumentation. Pulse echo systems are most frequently used in NDE. Information is extracted from the signals through measurements of the signal velocity, attenuation, the acoustic emission when stress is applied, and calculation of the acoustoelastic coefficients. Fracture properties, tensile and shear strengths, the interlaminar shear strength, the cohesive strength, yield and impact strengths, the hardness, and the residual stress can be assayed by ultrasonic methods. Finally, attention is given to analytical treatment of the derived data, with mention given to transition matrix, integral equation, and eigenstrain approaches.

  5. NDE of titanium alloy MMC rings for gas turbine engines

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Percival, Larry D.; Yancey, Robert N.; Kautz, Harold E.

    1993-01-01

    Progress in the processing and fabrication of metal matrix composites (MMC's) requires appropriate mechanical and nondestructive testing methods. These methods are needed to characterize properties, assess integrity, and predict the life of engine components such as compressor rotors, blades, and vanes. Capabilities and limitations of several state-of-the-art nondestructive evaluation (NDE) technologies are investigated for characterizing titanium MMC rings for gas turbine engines. The use of NDE technologies such as x-ray computed tomography, radiography, and ultrasonics in identifying fabrication-related problems that caused defects in components is examined. Acousto-ultrasonics was explored to assess degradation of material mechanical properties by using stress wave factor and ultrasonic velocity measurements before and after the burst testing of the rings.

  6. System for NDE of thermal spray coating bonds

    SciTech Connect

    Green, D.R.; Wandling, C.R.; Gatto, F.B.; Rogers, F.S.

    1984-09-01

    A nondestructive testing system that is especially well suited to NDE of bonds between coatings and substrates has been developed. It injects heat into the test specimen surface from a hot gas pulse and detects and other coating problems by means of an emissivity independent infrared scanning method. This method is very practical and has been proven in numerous demonstrations. It is the only method known by the authors to be applicable to such a wide variety of coatings. Qualitative correlation between bond strength and scan results from the system was demonstrated on one small group of test specimens. Due to its emissivity independence, the method yields results that are, in many cases, far superior to other infrared-thermal NDE methods. It can be applied to coatings having tough surfaces, and no physical contact with the test specimen is required.

  7. NDE detectability of fatigue type cracks in high strength alloys

    NASA Technical Reports Server (NTRS)

    Christner, B. K.; Rummel, W. D.

    1983-01-01

    Specimens suitable for investigating the reliability of production nondestructive evaluation (NDE) to detect tightly closed fatigue cracks in high strength alloys representative of those materials used in spacecraft engine/booster construction were produced. Inconel 718 was selected as representative of nickel base alloys and Haynes 188 was selected as representative of cobalt base alloys used in this application. Cleaning procedures were developed to insure the reusability of the test specimens and a flaw detection reliability assessment of the fluorescent penetrant inspection method was performed using the test specimens produced to characterize their use for future reliability assessments and to provide additional NDE flaw detection reliability data for high strength alloys. The statistical analysis of the fluorescent penetrant inspection data was performed to determine the detection reliabilities for each inspection at a 90% probability/95% confidence level.

  8. Determining material properties of metal-matrix composites by NDE

    NASA Astrophysics Data System (ADS)

    Liaw, P. K.; Shannon, R. E.; Clark, W. G.; Harrigan, W. C.; Jeong, H.; Hsu, D. K.

    1992-10-01

    Nondestructive evaluation (NDE) is a promising means of studying silicon carbide particulate (SiCp)-reinforced aluminum metal-matrix composite (MMC) products at various processing stages. Eddy current techniques are effective in characterizing alloy powders and in evaluating the percentage of reinforcement in Al/SiCp powder mixtures. Ultrasonic methods can be used to identify SiCp clusters in large-scale, powder metallurgy processed MMC billets, while eddy current techniques can detect near-surface density variations. Ultrasonic techniques can also be used to determine the anisotropic stiffness constants of composite extrusions; the measured moduli are in good agreement with those determined by tensile testing. These results suggest that NDE can be used to provide on-line, closed-loop control of MMC manufacturing.

  9. Toward automated interpretation of integrated information: Managing "big data" for NDE

    NASA Astrophysics Data System (ADS)

    Gregory, Elizabeth; Lesthaeghe, Tyler; Holland, Stephen

    2015-03-01

    Large scale automation of NDE processes is rapidly maturing, thanks to recent improvements in robotics and the rapid growth of computer power over the last twenty years. It is fairly straightforward to automate NDE data collection itself, but the process of NDE remains largely manual. We will discuss three threads of technological needs that must be addressed before we are able to perform automated NDE. Spatial context, the first thread, means that each NDE measurement taken is accompanied by metadata that locates the measurement with respect to the 3D physical geometry of the specimen. In this way, the geometry of the specimen acts as a database key. Data context, the second thread, means that we record why the data was taken and how it was measured in addition to the NDE data itself. We will present our software tool that helps users interact with data in context, Databrowse. Condition estimation, the third thread, is maintaining the best possible knowledge of the condition (serviceability, degradation, etc.) of an object or part. In the NDE context, we can prospectively use Bayes' Theorem to integrate the data from each new NDE measurement with prior knowledge. These tools, combined with robotic measurements and automated defect analysis, will provide the information needed to make high-level life predictions and focus NDE measurements where they are needed most.

  10. Terahertz NDE for Under Paint Corrosion Detection and Evaluation

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.

    2005-01-01

    Corrosion under paint is not visible until it has caused paint to blister, crack, or chip. If corrosion is allowed to continue then structural problems may develop. Identifying corrosion before it becomes visible would minimize repairs and costs and potential structural problems. Terahertz NDE imaging under paint for corrosion is being examined as a method to inspect for corrosion by examining the terahertz response to paint thickness and to surface roughness.

  11. Technology Transfer of Plate Wave NDE to Ultrasonic Rotary Actuation

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.

    1995-01-01

    Plate waves have been the subject of NDE research and applications. These waves, also known as guided waves of Lamb waves, are formed in two distinct modes--symmetric and antisymmetric --depending on their vibration characteristics in relation to the plate geometry. Experiments have corroborated the predictions for various plate wave modes, allowing the elastic properties of composite materials and adhesive bonded joints to be determined.

  12. NDE Software Developed at NASA Glenn Research Center

    NASA Technical Reports Server (NTRS)

    Roth, Donald J.; Martin, Richard E.; Rauser, Richard W.; Nichols, Charles; Bonacuse, Peter J.

    2014-01-01

    NASA Glenn Research Center has developed several important Nondestructive Evaluation (NDE) related software packages for different projects in the last 10 years. Three of the software packages have been created with commercial-grade user interfaces and are available to United States entities for download on the NASA Technology Transfer and Partnership Office server (https://sr.grc.nasa.gov/). This article provides brief overviews of the software packages.

  13. Through the looking glass: The future for NDE?

    NASA Astrophysics Data System (ADS)

    Bond, Leonard J.

    2014-02-01

    Nondestructive testing (NDT) is a mature industry, with global equipment sales fast moving towards 2B. per year. The use of conventional NDT will grow in developing countries and in developed countries the challenges will include those associated with maintaining aging infrastructure. For some systems the future will move to structural health monitoring (SHM) and for others into integration of online measurements in manufacturing. Nondestructive Evaluation (NDE) is a multi-disciplinary area of endeavor that has its origins in materials science and NDT. It seeks to provide an adequate science base for NDT to become a quantitative science. It was seen to be necessary to better detect, size and type defects, improve the reliability of inspection, and probability of detection (POD). There is particular interest in estimating the potential defects could have on performance or potential for loss of structural integrity, under various loading or stressor conditions, and ultimately implement risk-based reliability assessments. NDE must be seen more as a part of the wide field of engineering, as an interdisciplinary endeavor, that brings together the expertise of materials science and metrology, together with the underlying physics for inspection methods, as well as statistics, computers, robotics and software. The adoption of advanced manufacturing, will require new metrology tools and methods to provide data for assessing new materials including powder metals, as used in additive manufacturing, and various composites. The lessons from the past proceedings of this conference series include that the problems faced today are harder than was expected during the first decade of quantitative NDE research. Even with new types of transducers and much improved A/D and powerful computers new approaches and more basic measurement physics being understood, new insights are needed to provide the data needed to solve many real-world NDE problems, to understand and measure early

  14. Approaches to hybrid SHM and NDE of composite aerospace structures

    NASA Astrophysics Data System (ADS)

    Michaels, Jennifer E.; Dawson, Alexander J.; Michaels, Thomas E.; Ruzzene, Massimo

    2014-03-01

    Periodic inspection of aerospace structures, while essential for ensuring their safety, incurs significant costs over a structure's life and also can result in significant loss of service. Structural health monitoring (SHM), which is also referred to as in situ nondestructive evaluation (NDE), offers the promise of more frequent assessments of structural integrity with little or no loss of service; however, such systems are not in common use. Here we consider a combined SHM and NDE approach to inspection of composite, plate-like components where the SHM system detects sites of possible damage and the follow-up NDE method utilizes the in situ SHM sensors to facilitate the inspection. The specific SHM approach considered is that of a sparse guided wave array using simple transducers that are spatially distributed on the structure. The NDE approach is non-contact guided wavefield imaging whereby one or more of the SHM transducers is used as a source and full wavefield data are recorded over the area of interest. This method has the advantage over conventional ultrasonic methods of being non-contact and requiring minimal surface preparation. Sparse array and wavefield data from a composite specimen with simulated sites of damage are presented here to illustrate the concept. Damage is simulated via glued-on steel plate pieces at multiple locations, and localization is performed using delay-and-sum imaging. A small, single site of simulated damage is well-localized, whereas larger and multiple sites of damage are not; however, their presence is readily detected. The follow-up wavefield imaging using a single sparse array transducer as a source is able to not only locate the sites of damage, but is able to provide a reasonable estimate of their sizes.

  15. NDE for Characterizing Oxidation Damage in Reinforced Carbon-Carbon

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Rauser, Richard W.; Jacobson, nathan S.; Wincheski, Russell A.; Walker, James L.; Cosgriff, Laura A.

    2009-01-01

    In this study, coated reinforced carbon-carbon (RCC) samples of similar structure and composition as that from the NASA space shuttle orbiter s thermal protection system were fabricated with slots in their coating simulating craze cracks. These specimens were used to study oxidation damage detection and characterization using NDE methods. These specimens were heat treated in air at 1143 and 1200 C to create cavities in the carbon substrate underneath the coating as oxygen reacted with the carbon and resulted in its consumption. The cavities varied in diameter from approximately 1 to 3 mm. Single-sided NDE methods were used since they might be practical for on-wing inspection, while x-ray micro-computed tomography (CT) was used to measure cavity sizes in order to validate oxidation models under development for carbon-carbon materials. An RCC sample having a naturally-cracked coating and subsequent oxidation damage was also studied with x-ray micro-CT. This effort is a follow-on study to one that characterized NDE methods for assessing oxidation damage in an RCC sample with drilled holes in the coating. The results of that study are briefly reviewed in this article as well. Additionally, a short discussion on the future role of simulation to aid in these studies is provided.

  16. Finite element analysis simulations for ultrasonic array NDE inspections

    NASA Astrophysics Data System (ADS)

    Dobson, Jeff; Tweedie, Andrew; Harvey, Gerald; O'Leary, Richard; Mulholland, Anthony; Tant, Katherine; Gachagan, Anthony

    2016-02-01

    Advances in manufacturing techniques and materials have led to an increase in the demand for reliable and robust inspection techniques to maintain safety critical features. The application of modelling methods to develop and evaluate inspections is becoming an essential tool for the NDE community. Current analytical methods are inadequate for simulation of arbitrary components and heterogeneous materials, such as anisotropic welds or composite structures. Finite element analysis software (FEA), such as PZFlex, can provide the ability to simulate the inspection of these arrangements, providing the ability to economically prototype and evaluate improved NDE methods. FEA is often seen as computationally expensive for ultrasound problems however, advances in computing power have made it a more viable tool. This paper aims to illustrate the capability of appropriate FEA to produce accurate simulations of ultrasonic array inspections - minimizing the requirement for expensive test-piece fabrication. Validation is afforded via corroboration of the FE derived and experimentally generated data sets for a test-block comprising 1D and 2D defects. The modelling approach is extended to consider the more troublesome aspects of heterogeneous materials where defect dimensions can be of the same length scale as the grain structure. The model is used to facilitate the implementation of new ultrasonic array inspection methods for such materials. This is exemplified by considering the simulation of ultrasonic NDE in a weld structure in order to assess new approaches to imaging such structures.

  17. Probability of detection models for eddy current NDE methods

    SciTech Connect

    Rajesh, S.N.

    1993-04-30

    The development of probability of detection (POD) models for a variety of nondestructive evaluation (NDE) methods is motivated by a desire to quantify the variability introduced during the process of testing. Sources of variability involved in eddy current methods of NDE include those caused by variations in liftoff, material properties, probe canting angle, scan format, surface roughness and measurement noise. This thesis presents a comprehensive POD model for eddy current NDE. Eddy current methods of nondestructive testing are used widely in industry to inspect a variety of nonferromagnetic and ferromagnetic materials. The development of a comprehensive POD model is therefore of significant importance. The model incorporates several sources of variability characterized by a multivariate Gaussian distribution and employs finite element analysis to predict the signal distribution. The method of mixtures is then used for estimating optimal threshold values. The research demonstrates the use of a finite element model within a probabilistic framework to the spread in the measured signal for eddy current nondestructive methods. Using the signal distributions for various flaw sizes the POD curves for varying defect parameters have been computed. In contrast to experimental POD models, the cost of generating such curves is very low and complex defect shapes can be handled very easily. The results are also operator independent.

  18. Iowa State University's undergraduate minor, online graduate certificate and resource center in NDE

    NASA Astrophysics Data System (ADS)

    Bowler, Nicola; Larson, Brian F.; Gray, Joseph N.

    2014-02-01

    Nondestructive evaluation is a `niche' subject that is not yet offered as an undergraduate or graduate major in the United States. The undergraduate minor in NDE offered within the College of Engineering at Iowa State University (ISU) provides a unique opportunity for undergraduate aspiring engineers to obtain a qualification in the multi-disciplinary subject of NDE. The minor requires 16 credits of course work within which a core course and laboratory in NDE are compulsory. The industrial sponsors of Iowa State's Center for Nondestructive Evaluation, and others, strongly support the NDE minor and actively recruit students from this pool. Since 2007 the program has graduated 10 students per year and enrollment is rising. In 2011, ISU's College of Engineering established an online graduate certificate in NDE, accessible not only to campus-based students but also to practicing engineers via the web. The certificate teaches the fundamentals of three major NDE techniques; eddy-current, ultrasonic and X-ray methods. This paper describes the structure of these programs and plans for development of an online, coursework-only, Master of Engineering in NDE and thesis-based Master of Science degrees in NDE.

  19. 40-in. OMS Kevlar(Registered Trademark) COPV S/N 007 Stress Rupture Test NDE

    NASA Technical Reports Server (NTRS)

    Saulsberry, Regor; Greene, Nate; Forth, Scott; Leifeste, Mark; Gallus, Tim; Yoder, Tommy; Keddy, Chris; Mandaras, Eric; Wincheski, Buzz; Williams, Philip; Russell, Richard; Eldridge, Jeff

    2010-01-01

    The presentation examines pretest nondestructive evaluation (NDE), including external/internal visual inspection, raman spectroscopy, laser shearography, and laser profilometry; real-time NDE including eddy current, acoustic emission (AE), and real-time portable raman spectroscopy; and AE application to carbon/epoxy composite overwrapped pressure vessels.

  20. NDE of the universe - New ways to look at old facts

    NASA Technical Reports Server (NTRS)

    Vary, Alex

    1993-01-01

    The paper investigates the relation between cosmology and NDE, emphasizing the need for new approaches and models imposed by new space-age materials. These are frontier materials with tailored microstructures and specially designed properties, such as the ceramic and intermetallic matrix composites for very high temperature power and propulsion systems. These materials require new NDE approaches, which are discussed in this paper.

  1. High Frequency Ultrasonic NDE of Titanium Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Smith, Robert A.; Pettigrew, Irene; Kirk, Katherine

    2006-03-01

    Pulse-echo wave propagation through a multi-layered TiMMC with a honeycomb-layered structural arrangement was measured experimentally. Embedded in each of the layers are unidirectional, horizontally positioned, parallel oriented silicon carbide fibers cored with tungsten. During the manufacturing process it has been realised that NDE of TiMMC is necessary because fibers are vulnerable to misalignment and breakage resulting in a reduction in mechanical properties. In this paper, results show that frequency dependence exists within the structure. This paper presents the results of fiber position, waviness and orientation detection in TiMMCs. Influences of step size, transducer frequency, focus and filtering are investigated.

  2. The Development of NDE Techniques for Large Cryogenic Storage Tanks

    NASA Technical Reports Server (NTRS)

    Youngquist, Robert; Starr, Stan; Parker, Don

    2008-01-01

    Objectives of this project are: (1) Develop and demonstrate NDE techniques to evaluate the condition of large cryogenic Dewars (typically 50,000 to 900,000 gaL). (2) These tanks are used across NASA for launch pads, engine test stands, cryogenic wind tunnels and other facilities: they represent a major investment. (3) Issues addressed: (1) Insulation integrity of existing Dewars (powdered insulation under vacuum or sometimes ambient pressure (LO2), (2) Post fabrication insulation verification without full chill-down to avoid thermal cycling the tank (fatigue limitation of piping and compaction of Perlite).

  3. Ultrasonic Phased-Array Characterization for NDE Applications

    NASA Technical Reports Server (NTRS)

    Hanley, John J.; Tennis, Richard F.; Pickens, Keith S.

    1995-01-01

    Southwest Research Institute (SwRI) recently fabricated and delivered the 100-channel Ultrasonic Phased-Array Testbed System (UPATS) for NASA's Langley Research Center. NASA prepared the specifications and provided the funding to develop UPATS in order to provide a tool for the improvement of ultrasonic nondestructive evaluation (NDE) and characterization of materials. UPATS incorporates state-of-the-art phased-array concepts such as beam steering, focusing, apodization, and phase-sensitive detection which make it possible to develop more sophisticated testing methodologies. It also can be used to investigate fundamental ultrasonic propagation and detection phenomena such as refraction, diffraction, scattering, and beam broadening.

  4. Applications of holography to NDE at SNIAS-Aquitaine

    SciTech Connect

    Le Floch, C.; Bouteyre, J.

    1984-01-01

    The industrial use of holographic interferometry in the nondestructive testing of large composite structures is discussed and illustrated, with an emphasis on the evaluation of aerospace structures at SNIAS-Aquitaine, where the technique has been in routine use since 1983. The basic principles of the method are reviewed, and the applications described include NDE of flaws in a drilling pipe, an instrument casing, a power-plant cooling-tower model, the airframe of a Corvette aircraft, and a solid-fuel propulsion unit. Diagrams, photographs of the installation, and sample interferograms are shown. 9 references.

  5. Electronics speckle interferometry applications for NDE of spacecraft structural components

    NASA Astrophysics Data System (ADS)

    Rao, M. V.; Samuel, R.; Ananthan, A.; Dasgupta, S.; Nair, P. S.

    2008-09-01

    The spacecraft components viz., central cylinder, deck plates, solar panel substrates, antenna reflectors are made of aluminium/composite honeycomb sandwich construction. Detection of these defects spacecraft structural components is important to assess the integrity of the spacecraft structure. Electronic Speckle Interferometry (ESI) techniques identify the defects as anomalous regions in the interferometric fringe patterns of the specklegram while the component is suitably stressed to give rise to differential displacement/strain around the defective region. Calibration studies, different phase shifting methods associated with ESI and the development of a prototype Twin Head ESSI System (THESSIS) and its use for the NDE of a typical satellite structural component are presented.

  6. Ultrasonic NDE of titanium diffusion bonds using signal phase

    NASA Astrophysics Data System (ADS)

    Escobar-Ruiz, E.; Cawley, P.; Nagy, P. B.; Collison, I.; Wright, D.

    2013-01-01

    Diffusion bonding is a highly advantageous solid-state welding method. However, its full exploitation in titanium components is currently limited by a lack of robust NDE techniques capable of detecting anything but gross bond-line defects. A novel ultrasonic technique has been developed to address this lack of capability. This technique, based on the ultrasonic signal phase, has been demonstrated in a `single-sided' scenario where only one side of the diffusion bond was accessible. Samples with differing degrees of bond quality were evaluated, and excellent agreement was found between the single-sided and double-sided experiments.

  7. Study Methods to Characterize and Implement Thermography Nondestructive Evaluation (NDE)

    NASA Technical Reports Server (NTRS)

    Walker, James L.

    1998-01-01

    The limits and conditions under which an infrared thermographic nondestructive evaluation can be utilized to assess the quality of aerospace hardware is demonstrated in this research effort. The primary focus of this work is on applying thermography to the inspection of advanced composite structures such as would be found in the International Space Station Instrumentation Racks, Space Shuttle Cargo Bay Doors, Bantam RP-1 tank or RSRM Nose Cone. Here, the detection of delamination, disbond, inclusion and porosity type defects are of primary interest. In addition to composites, an extensive research effort has been initiated to determine how well a thermographic evaluation can detect leaks and disbonds in pressurized metallic systems "i.e. the Space Shuttle Main Engine Nozzles". In either case, research into developing practical inspection procedures was conducted and thermographic inspections were performed on a myriad of test samples, subscale demonstration articles and "simulated" flight hardware. All test samples were fabricated as close to their respective structural counterparts as possible except with intentional defects for NDE qualification. As an added benefit of this effort to create simulated defects, methods were devised for defect fabrication that may be useful in future NDE qualification ventures.

  8. Correlation Between NDE Measurements and Elongation of Aluminum

    SciTech Connect

    Thompson, R. Bruce; Margetan, Frank J.; Nakagawa, Norio; Haldipur, Pranaam

    2007-03-21

    Complex aluminum forgings can have engineering properties which vary with position due to changes in the underlying local metal microstructure. Consequently, the material properties may be in compliance with production requirements in some regions of the forging, but out of compliance in others. One conical Al-7050 forging of interest was found to have elongation properties which failed required tests in certain regions. NDE measurements sensitive to microstructural changes were carried out to search for correlations with elongation properties. The results of a set of initial feasibility experiments will be reported. Both ultrasonic and eddy current NDE methods were used, with the goal being to determine which properties were sensitive to the elongation. Ultrasonic testing included the measurement of longitudinal and shear-wave velocity, longitudinal wave attenuation, and longitudinal and shear-wave backscattered grain noise. All tests were performed with the sonic beam entering through the coupon face that would be adjacent to the outer surface of the forging. Only modest differences in wave speed and attenuation values were seen among the suite of coupons, but significant differences were seen in backscattered noise levels. These appeared to indicate changes in grain structure but only exhibited partial correlation with elongation. The eddy current measurements were designed to be sensitive to the electrical resistivity. Included were a number of measurement configurations and frequencies. The signals exhibited a significant correlation with elongation.

  9. FROM NDE WITH A Q TO SHM AND BEYOND

    SciTech Connect

    Achenbach, J. D.

    2009-03-03

    In the nineteen-sixties, a significant limitation of NDI and NDE became apparent with the advent of fracture mechanics. Fracture mechanics requires quantitative information on defects, which has to be obtained from quantitative non-destructive testing. A DARPA Program directed by Don Thompson provided the point of departure for the journey to put the Q with NDE. The DARPA Program, and subsequent DOD, FAA and industrial programs produced seminal results for diagnostics and prognostics. In diagnostics, measurement models, probability of detection considerations and techniques of defect characterization were developed, which were complemented by damage evolution laws, probabilistic failure analysis and damage progression estimates, for methods of prognostication. The new results in QNDE naturally led to the concept of structural health monitoring (SHM), whereby sensors are permanently installed on structures. An SHM system can provide on-demand (or continuous) information on the state of a structure, so that an assessment of the structural integrity can be made at any time, and timely remedial actions can be taken. In this paper, we review the development of QNDE towards SHM. Sensor development, data processing, materials engineering and solid mechanics play dominant roles in both the diagnostic and the prognostic components of SHM. A probabilistic approach is essential, as will be shown by examples of pre-crack fatigue damage, crack growth and optimization of an inspection schedule.

  10. Manufacturing and NDE of Large Composite Aerospace Structures at MSFC

    NASA Technical Reports Server (NTRS)

    Whitaker, Ann

    2000-01-01

    NASA's vision for transportation to orbit calls for new vehicles built with new materials technology. The goals of this new launch system development are to improve safety, dramatically reduce cost to orbit, and improve vehicle turn around time. Planned Space Shuttle upgrades include new reusable liquid propellant boosters to replace the solid propellant boosters. These boosters are to have wings and return to the launch site for a horizontal landing on an airport runway. New single and two stages to orbit concepts are being investigated. To reduce weight and improve performance composite materials are proposed for fuel and oxidizer tanks, fuel feedlines, valve bodies, aerostructures, turbomachinery components. For large composite structures new methods of fabrication are being proposed and developed. Containment of cryogenic fuel or oxidizer requires emphases on composite material densification and chemical compatibility. Ceramic matrix and fiber composites for hot rotating turbomachinery have been developed with new fabrication processes. The new requirements on the materials for launcher components are requiring development of new manufacturing and inspection methods. This talk will examine new and proposed manufacturing methods to fabricate the revolutionary components. New NDE methods under consideration include alternative X-ray methods, X-ray laminagraphy, advanced CT, Thermography, new ultrasonic methods, and imbedded sensors. The sizes, complexity, use environment, and contamination restrictions will challenge the inspection process. In flight self-diagnosis and rapid depot inspection are also goals of the NDE development.

  11. NDE of Damage in Aircraft Flight Control Surfaces

    NASA Astrophysics Data System (ADS)

    Hsu, David K.; Barnard, Daniel J.; Dayal, Vinay

    2007-03-01

    Flight control surfaces on an aircraft, such as ailerons, flaps, spoilers and rudders, are typically adhesively bonded composite or aluminum honeycomb sandwich structures. These components can suffer from damage caused by hail stone, runway debris, or dropped tools during maintenance. On composites, low velocity impact damages can escape visual inspection, whereas on aluminum honeycomb sandwich, budding failure of the honeycomb core may or may not be accompanied by a disbond. This paper reports a study of the damage morphology in such structures and the NDE methods for detecting and characterizing them. Impact damages or overload failures in composite sandwiches with Nomex or fiberglass core tend to be a fracture or crinkle or the honeycomb cell wall located a distance below the facesheet-to-core bondline. The damage in aluminum honeycomb is usually a buckling failure, propagating from the top skin downward. The NDE methods used in this work for mapping out these damages were: air-coupled ultrasonic scan, and imaging by computer aided tap tester. Representative results obtained from the field will be shown.

  12. On-Line NDE for Advanced Reactor Designs

    NASA Astrophysics Data System (ADS)

    Nakagawa, N.; Inanc, F.; Thompson, R. B.; Junker, W. R.; Ruddy, F. H.; Beatty, J. M.; Arlia, N. G.

    2003-03-01

    This expository paper introduces the concept of on-line sensor methodologies for monitoring the integrity of components in next generation power systems, and explains general benefits of the approach, while describing early conceptual developments of suitable NDE methodologies. The paper first explains the philosophy behind this approach (i.e. the design-for-inspectability concept). Specifically, we describe where and how decades of accumulated knowledge and experience in nuclear power system maintenance are utilized in Generation IV power system designs, as the designs are being actively developed, in order to advance their safety and economy. Second, we explain that Generation IV reactor design features call for the replacement of the current outage-based maintenance by on-line inspection and monitoring. Third, the model-based approach toward design and performance optimization of on-line sensor systems, using electromagnetic, ultrasonic, and radiation detectors, will be explained. Fourth, general types of NDE inspections that are considered amenable to on-line health monitoring will be listed. Fifth, we will describe specific modeling developments to be used for radiography, EMAT UT, and EC detector design studies.

  13. Severe NDE1-mediated microcephaly results from neural progenitor cell cycle arrests at multiple specific stages.

    PubMed

    Doobin, David J; Kemal, Shahrnaz; Dantas, Tiago J; Vallee, Richard B

    2016-01-01

    Microcephaly is a cortical malformation disorder characterized by an abnormally small brain. Recent studies have revealed severe cases of microcephaly resulting from human mutations in the NDE1 gene, which is involved in the regulation of cytoplasmic dynein. Here using in utero electroporation of NDE1 short hairpin RNA (shRNA) in embryonic rat brains, we observe cell cycle arrest of proliferating neural progenitors at three distinct stages: during apical interkinetic nuclear migration, at the G2-to-M transition and in regulation of primary cilia at the G1-to-S transition. RNAi against the NDE1 paralogue NDEL1 has no such effects. However, NDEL1 overexpression can functionally compensate for NDE1, except at the G2-to-M transition, revealing a unique NDE1 role. In contrast, NDE1 and NDEL1 RNAi have comparable effects on postmitotic neuronal migration. These results reveal that the severity of NDE1-associated microcephaly results not from defects in mitosis, but rather the inability of neural progenitors to ever reach this stage. PMID:27553190

  14. Severe NDE1-mediated microcephaly results from neural progenitor cell cycle arrests at multiple specific stages

    PubMed Central

    Doobin, David J.; Kemal, Shahrnaz; Dantas, Tiago J.; Vallee, Richard B.

    2016-01-01

    Microcephaly is a cortical malformation disorder characterized by an abnormally small brain. Recent studies have revealed severe cases of microcephaly resulting from human mutations in the NDE1 gene, which is involved in the regulation of cytoplasmic dynein. Here using in utero electroporation of NDE1 short hairpin RNA (shRNA) in embryonic rat brains, we observe cell cycle arrest of proliferating neural progenitors at three distinct stages: during apical interkinetic nuclear migration, at the G2-to-M transition and in regulation of primary cilia at the G1-to-S transition. RNAi against the NDE1 paralogue NDEL1 has no such effects. However, NDEL1 overexpression can functionally compensate for NDE1, except at the G2-to-M transition, revealing a unique NDE1 role. In contrast, NDE1 and NDEL1 RNAi have comparable effects on postmitotic neuronal migration. These results reveal that the severity of NDE1-associated microcephaly results not from defects in mitosis, but rather the inability of neural progenitors to ever reach this stage. PMID:27553190

  15. Overview of the National Aeronautics and Space Administration's Nondestructive Evaluation (NDE) Program

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2002-01-01

    NASA's Office of Safety and Mission Assurance sponsors an Agency-wide NDE Program that supports Aeronautics and Space Transportation Technology, Human Exploration and Development of Space, Earth Science, and Space Science Enterprises. For each of these Enterprises, safety is the number one priority. Development of the next generation aero-space launch and transportation vehicles, satellites, and deep space probes have highlighted the enabling role that NDE plays in these advanced technology systems. Specific areas of advanced component development, component integrity, and structural heath management are critically supported by NDE technologies. The simultaneous goals of assuring safety, maintaining overall operational efficiency, and developing and utilizing revolutionary technologies to expand human activity and space-based commerce in the frontiers of air and space places increasing demands on the Agencies NDE infrastructure and resources. In this presentation, an overview of NASA's NDE Program will be presented, that includes a background and status of current Enterprise NDE issues, and the NDE investment areas being developed to meet Enterprise safety and mission assurance needs through the year 2009 and beyond.

  16. Dynein Separately Partners with NDE1 and Dynactin To Orchestrate T Cell Focused Secretion.

    PubMed

    Nath, Shubhankar; Christian, Laura; Tan, Sarah Youngsun; Ki, Sanghee; Ehrlich, Lauren I R; Poenie, Martin

    2016-09-15

    Helper and cytotoxic T cells accomplish focused secretion through the movement of vesicles toward the microtubule organizing center (MTOC) and translocation of the MTOC to the target contact site. In this study, using Jurkat cells and OT-I TCR transgenic primary murine CTLs, we show that the dynein-binding proteins nuclear distribution E homolog 1 (NDE1) and dynactin (as represented by p150(Glued)) form mutually exclusive complexes with dynein, exhibit nonoverlapping distributions in target-stimulated cells, and mediate different transport events. When Jurkat cells expressing a dominant negative form of NDE1 (NDE1-enhanced GFP fusion) were activated by Staphylococcus enterotoxin E-coated Raji cells, NDE1 and dynein failed to accumulate at the immunological synapse (IS) and MTOC translocation was inhibited. Knockdown of NDE1 in Jurkat cells or primary mouse CTLs also inhibited MTOC translocation and CTL-mediated killing. In contrast to NDE1, knockdown of p150(Glued), which depleted the alternative dynein/dynactin complex, resulted in impaired accumulation of CTLA4 and granzyme B-containing intracellular vesicles at the IS, whereas MTOC translocation was not affected. Depletion of p150(Glued) in CTLs also inhibited CTL-mediated lysis. We conclude that the NDE1/Lissencephaly 1 and dynactin complexes separately mediate two key components of T cell-focused secretion, namely translocation of the MTOC and lytic granules to the IS, respectively. PMID:27534551

  17. An International Round-Robin Test of NDE Reliability for PWSCC

    SciTech Connect

    Schuster, George J.; Cumblidge, Stephen E.; Doctor, Steven R.; Moyer, Carol E.

    2007-12-01

    In this paper we describe the round robin tests that have been designed and are being conducted in the international program. Participants in the PINC have offered more than 30 test blocks for use in round-robin tests of NDE effectiveness. The test blocks have more than 130 flaws in nickel-base weld metal that are intended to simulate PWSCC in a variety of component geometries. NDE techniques representative of current in-service inspections are being applied, along with emerging NDE approaches.

  18. Composite Stress Rupture NDE Research and Development Project (Kevlar[R] and Carbon)

    NASA Technical Reports Server (NTRS)

    Saulsberry, Regor

    2010-01-01

    The objective was to develop and demonstrate nondestructive evaluation (NDE) techniques capable of assessing stress rupture related strength degradation for carbon composite pressure vessels, either in a structural health monitoring (SHM) or periodic inspection mode.

  19. Terahertz NDE Application for Corrosion Detection and Evaluation under Shuttle Tiles

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Smith, Stephen W.; Lomness, Janice K.; Hintze, Paul E.; Kammerer, Catherine C.; Winfree, William P.; Russell, Richard W.

    2007-01-01

    Pulsed Terahertz NDE is being examined as a method to inspect for possible corrosion under Space Shuttle Tiles. Other methods such as ultrasonics, infrared, eddy current and microwave technologies have demonstrable shortcomings for tile NDE. This work applies Terahertz NDE, in the frequency range between 50 GHz and 1 THz, for the inspection of manufactured corrosion samples. The samples consist of induced corrosion spots that range in diameter (2.54 to 15.2 mm) and depth (0.036 to 0.787 mm) in an aluminum substrate material covered with tiles. Results of these measurements are presented for known corrosion flaws both covered and uncovered and for blind tests with unknown corrosion flaws covered with attached tiles. The Terahertz NDE system is shown to detect all artificially manufactured corrosion regions under a Shuttle tile with a depth greater than 0.13 mm.

  20. The Development of NDE TEchniques for Payload Fairings and Other Composite Structures

    NASA Technical Reports Server (NTRS)

    Nurge, Mark; Youngquist, Robert; Starr, Stanley; Bartha, Bence; Hope, Dale; Carlson, Jeff

    2008-01-01

    The Objective of the project is to develop and demonstrate NDE techniques to assist in the fabrication and operational monitoring of expendable vehicle payload fairings and other composite structures.

  1. Application of damage mechanism-specific NDE methods in support of risk-informed inspections

    SciTech Connect

    Walker, S.M.; Ammirato, F.V.

    1996-12-01

    Risk-informed inservice inspection (RISI) programs effectively concentrate limited and costly examination resources on systems and locations most relevant to plant safety. The thought process used in the selection of nondestructive evaluation (NDE) methods and procedures in a RISI program is expected to change toward integrating NDE into integrity management, with a concentration on understanding failure mechanisms. Identifying which damage mechanisms may be operative in specific locations and applying appropriate NDE methods to detect the presence of these damage mechanisms is fundamental to effective RISI application. Considerable information is already available on inspection for damage mechanisms such as intergranular stress corrosion cracking (IGSCC), thermal fatigue, and erosion-corrosion. Similar procedures are under development for other damage mechanisms that may occur individually or in combination with other mechanisms. Guidance is provided on application of NDE procedures in an RISI framework to facilitate implementation by utility staff (Gosselin, 1996).

  2. HEXAGONAL ARRAY STRUCTURE FOR 2D NDE APPLICATIONS

    SciTech Connect

    Dziewierz, J.; Ramadas, S. N.; Gachagan, A.; O'Leary, R. L.

    2010-02-22

    This paper describes a combination of simulation and experimentation to evaluate the advantages offered by utilizing a hexagonal shaped array element in a 2D NDE array structure. The active material is a 1-3 connectivity piezoelectric composite structure incorporating triangular shaped pillars--each hexagonal array element comprising six triangular pillars. A combination of PZFlex, COMSOL and Matlab has been used to simulate the behavior of this device microstructure, for operation around 2.25 MHz, with unimodal behavior and low levels of mechanical cross-coupling predicted. Furthermore, the application of hexagonal array elements enables the array aperture to increase by approximately 30%, compared to a conventional orthogonal array matrix and hence will provide enhanced volumetric coverage and SNR. Prototype array configurations demonstrate good corroboration of the theoretically predicted mechanical cross-coupling between adjacent array elements (approx23 dB).

  3. NDE for utilities: maintaining reliability in a competitive environment

    NASA Astrophysics Data System (ADS)

    Tilley, Richard M.; Brett, Colin R.

    1996-11-01

    US utilities are facing an increasingly deregulated market place in which price competition will be featured. Correspondingly, utilities are aggressively pursuing cost reduction efforts in all phases of electric power production. Power plant operating and maintenance cost reduction efforts must be carefully managed, however, to avoid a potential reduction in operating reliability. To succeed in this effort will require new NDE techniques and decision support tools. Key attributes of such new techniques will be improved measurement speed and accuracy, reduced preparation requirements, automated data acquisition, and computer-based analysis support. Tools will be required to assist power plant personnel in making the best decisions on what, when, and how to inspect plant components to achieve overall economic objectives.

  4. Nondestructive Evaluation (NDE) for Inspection of Composite Sandwich Structures

    NASA Technical Reports Server (NTRS)

    Zalameda, Joseph N.; Parker, F. Raymond

    2014-01-01

    Composite honeycomb structures are widely used in aerospace applications due to their low weight and high strength advantages. Developing nondestructive evaluation (NDE) inspection methods are essential for their safe performance. Flash thermography is a commonly used technique for composite honeycomb structure inspections due to its large area and rapid inspection capability. Flash thermography is shown to be sensitive for detection of face sheet impact damage and face sheet to core disbond. Data processing techniques, using principal component analysis to improve the defect contrast, are discussed. Limitations to the thermal detection of the core are investigated. In addition to flash thermography, X-ray computed tomography is used. The aluminum honeycomb core provides excellent X-ray contrast compared to the composite face sheet. The X-ray CT technique was used to detect impact damage, core crushing, and skin to core disbonds. Additionally, the X-ray CT technique is used to validate the thermography results.

  5. Advanced NDE research in electromagnetic, thermal, and coherent optics

    NASA Technical Reports Server (NTRS)

    Skinner, S. Ballou

    1992-01-01

    A new inspection technology called magneto-optic/eddy current imaging was investigated. The magneto-optic imager makes readily visible irregularities and inconsistencies in airframe components. Other research observed in electromagnetics included (1) disbond detection via resonant modal analysis; (2) AC magnetic field frequency dependence of magnetoacoustic emission; and (3) multi-view magneto-optic imaging. Research observed in the thermal group included (1) thermographic detection and characterization of corrosion in aircraft aluminum; (2) a multipurpose infrared imaging system for thermoelastic stress detection; (3) thermal diffusivity imaging of stress induced damage in composites; and (4) detection and measurement of ice formation on the space shuttle main fuel tank. Research observed in the optics group included advancements in optical nondestructive evaluation (NDE).

  6. Comparison of normal and phase stepping shearographic NDE

    NASA Astrophysics Data System (ADS)

    Andhee, A.; Gryzagoridis, J.; Findeis, D.

    2005-05-01

    The paper presents results of non-destructive testing of composite main rotor helicopter blade calibration specimens using the laser based optical NDE technique known as Shearography. The tests were performed initially using the already well established near real-time non-destructive technique of Shearography, with the specimens perturbed during testing for a few seconds using the hot air from a domestic hair dryer. Subsequent to modification of the shearing device utilized in the shearographic setup, phase stepping of one of the sheared images to be captured by the CCD camera was enabled and identical tests were performed on the composite main rotor helicopter blade specimens. Considerable enhancement of the images manifesting or depicting the defects on the specimens is noted suggesting that phase stepping is a desirable enhancement technique to the traditional Shearographic setup.

  7. p-version finite element modeling for NDE

    NASA Astrophysics Data System (ADS)

    Issa, Camille A.; Balasubramaniam, Krishnan

    The formulation for the quadrilateral element of a p-version FEM for NDE is presented. Nodal shape, side shape, and internal shape functions are derived. The problem of wave propagation in solids is investigated using a Newmark direct integration scheme applied to p-version FEM meshes. It is found that numerical noise prevails for all the time steps and along the whole structure, and that there is no apparent wave propagation phenomenon in the displacement time-history. The numerical noise suggests that the abrupt change in the element material properties between the different layers of composite material and glue resin is a fatal modeling defect. The negative effect of using higher order p-version elements and the abrupt change of the element material properties should be countered by using a greater number of elements to model each layer and higher order mapping functions in the mapping process.

  8. Modeling ultrasonic NDE and guided wave based structural health monitoring

    NASA Astrophysics Data System (ADS)

    Ravi, Nitin B.; Rathod, Vivek T.; Chakraborty, Nibir.; Mahapatra, D. R.; Sridaran, Ramanan; Boller, Christian

    2015-04-01

    Structural Health Monitoring (SHM) systems require integration of non-destructive technologies into structural design and operational processes. Modeling and simulation of complex NDE inspection processes are important aspects in the development and deployment of SHM technologies. Ray tracing techniques are vital simulation tools to visualize the wave path inside a material. These techniques also help in optimizing the location of transducers and their orientation with respect to the zone of interrogation. It helps in increasing the chances of detection and identification of a flaw in that zone. While current state-of-the-art techniques such as ray tracing based on geometric principle help in such visualization, other information such as signal losses due to spherical or cylindrical shape of wave front are rarely taken into consideration. The problem becomes a little more complicated in the case of dispersive guided wave propagation and near-field defect scattering. We review the existing models and tools to perform ultrasonic NDE simulation in structural components. As an initial step, we develop a ray-tracing approach, where phase and spectral information are preserved. This enables one to study wave scattering beyond simple time of flight calculation of rays. Challenges in terms of theory and modelling of defects of various kinds are discussed. Various additional considerations such as signal decay and physics of scattering are reviewed and challenges involved in realistic computational implementation are discussed. Potential application of this approach to SHM system design is highlighted and by applying this to complex structural components such as airframe structures, SHM is demonstrated to provide additional value in terms of lighter weight and/or longevity enhancement resulting from an extension of the damage tolerance design principle not compromising safety and reliability.

  9. Considerations for ultrasonic testing application for on-orbit NDE

    NASA Astrophysics Data System (ADS)

    Koshti, Ajay M.

    2015-04-01

    The paper addresses some on-orbit nondestructive evaluation (NDE) needs of NASA for International Space Station (ISS). The presentation gives NDE requirements for inspecting suspect damage due to micro-meteoroids and orbital debris (MMOD) impact on the pressure wall of the ISS. This inspection is meant to be conducted from inside of the ISS module. The metallic wall of the module has a fixed wall thickness but also has integral orthogrid ribs for reinforcement. Typically, a single MMOD hit causes localized damage in a small area causing loss of material similar to pitting corrosion, but cracks may be present too. The impact may cause bulging of the wall. Results of the ultrasonic and eddy current demonstration scans on test samples are provided. The ultrasonic technique uses shear wave scans to interrogate the localized damage area from the surrounding undamaged area. The scanning protocol results in multiple scans, each with multiple "vee" paths. A superimposition and mosaic of the three-dimensional ultrasonic data from individual scans is desired to create C-scan images of the damage. This is a new data reduction process which is not currently implemented in state-of-art ultrasonic instruments. Results of ultrasonic scans on the simulated MMOD damage test plates are provided. The individual C-scans are superimposed manually creating mosaic of the inspection. The resulting image is compared with visibly detected damage boundaries, X-ray images, and localized ultrasonic and eddy current scans for locating crack tips to assess effectiveness of the ultrasonic scanning. The paper also discusses developments needed in improving ergonomics of the ultrasonic testing for on-orbit applications.

  10. NDE Assessments of Cast Stainless Steel Reactor Piping Components

    SciTech Connect

    Diaz, Aaron A.; Anderson, Michael T.; Cumblidge, Stephen E.; Doctor, Steven R.; Mathews, Royce

    2006-02-01

    Studies conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, have focused on developing and evaluating the effectiveness and reliability of novel NDE approaches for the inspection of coarse-grained, cast stainless steel reactor components. The primary objective of this work is to provide information to the United States Nuclear Regulatory Commission (US NRC) on the utility, effectiveness and reliability of ultrasonic testing (UT) and eddy current testing (ET) inspection techniques as related to the in-service inspection of primary piping components in pressurized water reactors (PWRs). This paper describes recent developments and results from assessments of three different NDE approaches including an ultrasonic phased array inspection methodology, an eddy current testing technique and a low-frequency ultrasonic inspection methodology coupled with a synthetic aperture focusing technique (SAFT). Westinghouse Owner’s Group (WOG) cast stainless steel pipe segments with thermal and mechanical fatigue cracks located close to the weld roots, were used for assessing the inspection methods. ET studies were conducted on the inner diameter (ID) surface of piping specimens while the ultrasonic inspection methods were performed from the outer diameter (OD) surface of the specimens. The ET technique employed a ZETEC MIZ-27SI Eddy Current instrument and a ZETEC Z0000857-1 cross point spot probe with an operating frequency of 250 kHz. On some samples where noise levels were high, degaussing of the sample resulted in significant improvements. The phased array approach was implemented using an RD Tech Tomoscan III system operating at 1 MHz and composite volumetric images of the samples were generated. The low-frequency ultrasonic method employs a zone-focused, multi-incident angle; inspection protocol (operating at 250-450 kHz) coupled with a synthetic aperture focusing technique (SAFT) for improved signal-to-noise and advanced imaging

  11. Composite Flywheels Assessed Analytically by NDE and FEA

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Baaklini, George Y.

    2000-01-01

    As an alternative to expensive and short-lived lead-acid batteries, composite flywheels are being developed to provide an uninterruptible power supply for advanced aerospace and industrial applications. Flywheels can help prevent irregularities in voltage caused by power spikes, sags, surges, burnout, and blackouts. Other applications include load-leveling systems for wind and solar power facilities, where energy output fluctuates with weather. Advanced composite materials are being considered for these components because they are significantly lighter than typical metallic alloys and have high specific strength and stiffness. However, much more research is needed before these materials can be fully utilized, because there is insufficient data concerning their fatigue characteristics and nonlinear behavior, especially at elevated temperatures. Moreover, these advanced types of structural composites pose greater challenges for nondestructive evaluation (NDE) techniques than are encountered with typical monolithic engineering metals. This is particularly true for ceramic polymer and metal matrix composites, where structural properties are tailored during the processing stages. Current efforts involving the NDE group at the NASA Glenn Research Center at Lewis Field are focused on evaluating many important structural components, including the flywheel system. Glenn's in-house analytical and experimental capabilities are being applied to analyze data produced by computed tomography (CT) scans to help assess the damage and defects of high-temperature structural composite materials. Finite element analysis (FEA) has been used extensively to model the effects of static and dynamic loading on aerospace propulsion components. This technique allows the use of complicated loading schemes by breaking the complex part geometry into many smaller, geometrically simple elements.

  12. Modeling of eddy current NDE probe for steam generator tubes.

    SciTech Connect

    Chang, F. C.; Bakhtiari, S.; Kupperman, D.

    2003-01-29

    Calculations were performed with a three-dimensional (3-D) finite-element model to describe the response of an eddy current (EC) probe to defects in steam generator (SG) tubing of a nuclear reactor. Such calculations could be very helpful in understanding and interpreting the EC probe response to complex tube/defect geometries associated with longitudinal inner/outer notches, roll transitions, sludge, and through-wall holes in SG tubes. The governing field equations are derived in terms of coupled magnetic vector and electric scalar potentials in the conducting media and total or reduced scalar potentials in the non-conducting regions. To assess the validity of the model, we compared the signal responses for two numerical approaches, stored-energy-and-power-loss approach and magnetic-flux approach for various tube/defect geometries. Simulation results are also presented on the tube/defect geometries for the pancake coil response and the transmitter/receiver (T/R) probe response. The results indicate that the eddy-current NDE modeling is capable of predicting EC probe response to flaws in steam generator tubes.

  13. Utilizing Ebsd to Validate and Understand Nde Techniques

    NASA Astrophysics Data System (ADS)

    Essex, S. D.; Potter, M. D. G.; Vann, R.; Dixon, S.

    2009-03-01

    Electron Backscatter Diffraction (EBSD) is a destructive, surface-specific technique that measures accurately crystallographic orientations within a scanning electron microscope (SEM). From this data we can infer elastic properties, calculate levels of stress and measure microstructural properties such as the size and aspect ratios of grains. The Electromagnetic Acoustic Transducer (EMAT) is a non-contact, ultrasonic transducer that is suitable for operation on electrically conducting materials such as Aluminium and Steel. This paper highlights some of the work carried out using EBSD as a technique to validate EMAT measurements on rolled sheet to determine microstructural properties such as grain size and aspect ratios via shear wave through-thickness attenuation, and other macroscopic properties like average crystallographic texture. Work is also presented on another application for EBSD, in that it can be used to confirm whether an NDE technique is in fact nondestructive. Here we look at the case of a Nd:Yag pulsed laser irradiating a sample, in the ablative/thermoelastic regime boundary.

  14. Non-Destructive Evaluation (NDE) Applications of THz Radiation

    NASA Astrophysics Data System (ADS)

    Zimdars, David

    2005-03-01

    The technology and applications of time domain terahertz (THz) imaging to non-destructive evaluation (NDE) will be discussed. THz imaging has shown great promise in 2 and 3 dimensional non-contact inspection of non-conductive materials such as plastics, foam, composites, ceramics, paper, wood and glass. THz imaging employs safe low power non-ionizing electromagnetic pulses, with lateral resolution < 200 um, and depth resolution < 50 um. THz pulses can be analyzed spectroscopically to reveal chemical content. Recently, highly integrated turn-key THz imaging systems have been introduced commercially. We will demonstrate the detection of voids and disbonds intentionally incorporated within the sprayed on foam insulation of a space shuttle external tank mock-up segments. An industrially hardened THz scanning system which has been deployed to scan the space shuttle tank with small remote transceiver will be described. Additional terahertz security imaging applications for the detection of weapons and explosives will also be discussed, as well as the application of terahertz sensors for high speed industrial process monitoring and quality control.

  15. NDE of composite structures using microwave time reversal imaging

    NASA Astrophysics Data System (ADS)

    Mukherjee, Saptarshi; Tamburrino, Antonello; Udpa, Lalita; Udpa, Satish

    2016-02-01

    Composite materials are being increasingly used to replace metals, partially or completely, in aerospace, shipping and automotive industries because of their light weight, corrosion resistance, and mechanical strength. Integrity of these materials may be compromised during manufacturing or due to impact damage during usage, resulting in defects such as porosity, delamination, cracks and disbonds. Microwave NDE techniques have the ability to propagate through composite materials, without suffering much attenuation. The scattered fields depend on the dielectric properties of the medium, and hence provide information about the structural integrity of these materials. Time Reversal focusing is based on the fact that when a wave solution is reversed in time and back propagated it refocuses back at the source. This paper presents a model based parametric study of time reversal principles with microwave data in composite materials. A two dimensional FDTD model is developed to implement the forward and time reversed electromagnetic wave propagation in a test geometry comprising metal-composite structures. Simulation results demonstrate the feasibility of this approach to detect and characterize different defects.

  16. Nde for Water Ingression in Composite Radomes on Aircraft

    NASA Astrophysics Data System (ADS)

    Hsu, David K.; Barnard, Daniel J.; Kite, Adam H.; Kim, Ki-Bok

    2008-02-01

    Aircraft radomes, being an electronic window for the radar, are made of nonconducting composite sandwiches with glass or silica fiber-reinforced facesheet and Nomex honeycomb or foam core. Trapped water or moisture can produce shadow on the image and severely degrade the performance of the radar. To detect water ingression in radomes, the available NDE techniques include x-ray radiography, infrared thermography, and a radome moisture meter that measures the RF power loss caused by the presence of water. In this work we explore the utility of commercially available capacitive sensors with co-planar electrodes that measure the change of the dielectric constant in the fringing field. These capacitive sensors, such as the electronic stud finder and moisture meters for wood, can exploit the large dielectric constant of water and serve as one-sided detectors for water and moisture in radomes. The sensitivities of the various moisture meters were compared in the experimental detection of water introduced into radome panels and water and moisture trapped in retired radomes.

  17. NDE for the ARES I Upper Stage Common Bulkhead

    NASA Technical Reports Server (NTRS)

    Walker, James

    2008-01-01

    The current design of the ARES 1 Upper Stage uses a common bulkhead to separate the liquid hydrogen and liquid oxygen tanks. The bulkhead consists of aluminum face sheets bonded to a Phenolic honeycomb core. The face sheets, or domes, are friction stir welded to Y-rings that connect the bulkhead to the barrel sections of the liquid hydrogen and liquid oxygen tanks. Load between the Y-rings is carried by an externally attached bolting ring. The development of nondestructive evaluation methods for the ARES I Upper Stage Common Bulkhead are outlined in this presentation. Methods for inspecting the various components of the bulkhead are covered focusing in on the dome skins, core-to-dome bond lines and friction stir welds as well as structural details like the fastener holes. Thermography, shearography and ultrasonic methods are discussed for the bond lines. Eddy current methods are discussed for the fastener holes and dome skins. A combination of phased array ultrasound, liquid penetrant and radiography are to being investigated for use on the friction stir welds. Keywords: Composite materials, NDE, Cryogenic structures

  18. Nondestructive Examination (NDE) Detection and Characterization of Degradation Precursors, Technical Progress Report for FY 2012

    SciTech Connect

    Ramuhalli, P.; Meyer, R.M.; Fricke, J.M.; Prowant, M.S.; Coble, J.B.; Griffin, J.W.; Pitman, S.G.; Dahl, M.E.; Kafentzis, T.A.; Roosendaal, T.J.

    2012-09-01

    The overall objective of this project was to investigate the effectiveness of nondestructive examination (NDE) technology in detecting material degradation precursors by initiating and growing cracks in selected materials and using NDE methods to measure crack precursors prior to the onset of cracking. Nuclear reactor components are subject to stresses over time that are not precisely known and that make the life expectancy of components difficult to determine. To prevent future issues with the operation of these plants because of unforeseen failure of components, NDE technology is needed that can be used to identify and quantify precursors to macroscopic degradation of materials. Some of the NDE methods being researched as possible solutions to the precursor detection problem are magnetic Barkhausen noise, nonlinear ultrasonics, acoustic emission, eddy current measurements, and guided wave technology. In FY12, the objective was to complete preliminary assessment of advanced NDE techniques for sensitivity to degradation precursors, using prototypical degradation mechanisms in laboratory-scale measurements. This present document reports on the deliverable that meets the following milestone: M3LW-12OR0402143 – Report detailing an initial demonstration on samples from the crack-initiation tests will be provided (demonstrating acceleration of the work).

  19. DISC1, PDE4B, and NDE1 at the centrosome and synapse

    SciTech Connect

    Bradshaw, Nicholas J.; Ogawa, Fumiaki; Antolin-Fontes, Beatriz; Chubb, Jennifer E.; Carlyle, Becky C.; Christie, Sheila; Claessens, Antoine; Porteous, David J.; Millar, J. Kirsty

    2008-12-26

    Disrupted-In-Schizophrenia 1 (DISC1) is a risk factor for schizophrenia and other major mental illnesses. Its protein binding partners include the Nuclear Distribution Factor E Homologs (NDE1 and NDEL1), LIS1, and phosphodiesterases 4B and 4D (PDE4B and PDE4D). We demonstrate that NDE1, NDEL1 and LIS1, together with their binding partner dynein, associate with DISC1, PDE4B and PDE4D within the cell, and provide evidence that this complex is present at the centrosome. LIS1 and NDEL1 have been previously suggested to be synaptic, and we now demonstrate localisation of DISC1, NDE1, and PDE4B at synapses in cultured neurons. NDE1 is phosphorylated by cAMP-dependant Protein Kinase A (PKA), whose activity is, in turn, regulated by the cAMP hydrolysis activity of phosphodiesterases, including PDE4. We propose that DISC1 acts as an assembly scaffold for all of these proteins and that the NDE1/NDEL1/LIS1/dynein complex is modulated by cAMP levels via PKA and PDE4.

  20. Three-Dimensional Regulation of Radial Glial Functions by Lis1-Nde1 and Dystrophin Glycoprotein Complexes

    PubMed Central

    Pawlisz, Ashley S.; Feng, Yuanyi

    2011-01-01

    Radial glial cells (RGCs) are distinctive neural stem cells with an extraordinary slender bipolar morphology and dual functions as precursors and migration scaffolds for cortical neurons. Here we show a novel mechanism by which the Lis1-Nde1 complex maintains RGC functions through stabilizing the dystrophin/dystroglycan glycoprotein complex (DGC). A direct interaction between Nde1 and utrophin/dystrophin allows for the assembly of a multi-protein complex that links the cytoskeleton to the extracellular matrix of RGCs to stabilize their lateral membrane, cell-cell adhesion, and radial morphology. Lis1-Nde1 mutations destabilized the DGC and resulted in deformed, disjointed RGCs and disrupted basal lamina. Besides impaired RGC self-renewal and neuronal migration arrests, Lis1-Nde1 deficiencies also led to neuronal over-migration. Additional to phenotypic resemblances of Lis1-Nde1 with DGC, strong synergistic interactions were found between Nde1 and dystroglycan in RGCs. As functional insufficiencies of LIS1, NDE1, and dystroglycan all cause lissencephaly syndromes, our data demonstrated that a three-dimensional regulation of RGC's cytoarchitecture by the Lis1-Nde1-DGC complex determines the number and spatial organization of cortical neurons as well as the size and shape of the cerebral cortex. PMID:22028625

  1. Particle-Filter-Based Multisensor Fusion For Solving Low-Frequency Electromagnetic NDE Inverse Problems

    SciTech Connect

    Khan, T.; Ramuhalli, Pradeep; Dass, Sarat

    2011-06-30

    Flaw profile characterization from NDE measurements is a typical inverse problem. A novel transformation of this inverse problem into a tracking problem, and subsequent application of a sequential Monte Carlo method called particle filtering, has been proposed by the authors in an earlier publication [1]. In this study, the problem of flaw characterization from multi-sensor data is considered. The NDE inverse problem is posed as a statistical inverse problem and particle filtering is modified to handle data from multiple measurement modes. The measurement modes are assumed to be independent of each other with principal component analysis (PCA) used to legitimize the assumption of independence. The proposed particle filter based data fusion algorithm is applied to experimental NDE data to investigate its feasibility.

  2. NDE of thermal protection system for space shuttle solid rocket booster

    NASA Technical Reports Server (NTRS)

    Myers, R. S.

    1990-01-01

    Potential nondestructive test (NDE) methods were evaluated for detecting debonds and weak bonds in the thermal protection system (TPS) for the space shuttle solid rocket boosters. The primary thermal protection material is a sprayable, thick epoxy coating that is filled with lightweight and thermal insulating materials. Test panels were fabricated with a wide variety of hidden realistic defects, including contact debonds and weak bonds. Nondestructive test results were obtained. Candidate NDE methods evaluated for booster production applications include laser interferometry (e.g., electronic shearography), infrared thermography, radiography (e.g., computed tomography), acousto-ultrasonics, mechanical/acoustic impedance, ultrasonics, acoustic emission, and the tap test. Capabilities, advantages, disadvantages, and relative performances in defect detection of each test method for TPS bonding applications are reported. Electronic shearography NDE was technically the superior method for detecting debonds.

  3. An NDE approach for characterizing quality problems in polymer matrix composites

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Baaklini, George Y.; Sutter, James K.; Bodis, James R.; Leonhardt, Todd A.; Crane, Elizabeth A.

    1994-01-01

    Polymer matrix composite (PMC) materials are periodically identified appearing optically uniform but containing a higher than normal level of global nonuniformity as indicated from preliminary ultrasonic scanning. One such panel was thoroughly examined by nondestructive (NDE) and destructive methods to quantitatively characterize the nonuniformity. The NDE analysis of the panel was complicated by the fact that the panel was not uniformly thick. Mapping of ultrasonic velocity across a region of the panel in conjunction with an error analysis was necessary to (1) characterize properly the porosity gradient that was discovered during destructive analyses and (2) account for the thickness variation effects. Based on this study, a plan for future NDE characterization of PMC's is presented to the PMC community.

  4. Complimentary single technique and multi-physics modeling tools for NDE challenges

    NASA Astrophysics Data System (ADS)

    Le Lostec, Nechtan; Budyn, Nicolas; Sartre, Bernard; Glass, S. W.

    2014-02-01

    The challenges of modeling and simulation for Non Destructive Examination (NDE) research and development at AREVA NDE Solutions Technical Center (NETEC) are presented. In particular, the choice of a relevant software suite covering different applications and techniques and the process/scripting tools required for simulation and modeling are discussed. The software portfolio currently in use is then presented along with the limitations of the different software: CIVA for ultrasound (UT) methods, PZFlex for UT probes, Flux for eddy current (ET) probes and methods, plus Abaqus for multiphysics modeling. The finite element code, Abaqus is also considered as the future direction for many of our NDE modeling and simulation tasks. Some application examples are given on modeling of a piezoelectric acoustic phased array transducer and preliminary thermography configurations.

  5. Micro- and nano-NDE systems for aircraft: great things in small packages

    NASA Astrophysics Data System (ADS)

    Malas, James C.; Kropas-Hughes, Claudia V.; Blackshire, James L.; Moran, Thomas; Peeler, Deborah; Frazier, W. G.; Parker, Danny

    2003-07-01

    Recent advancements in small, microscopic NDE sensor technologies will revolutionize how aircraft maintenance is done, and will significantly improve the reliability and airworthiness of current and future aircraft systems. A variety of micro/nano systems and concepts are being developed that will enable whole new capabilities for detecting and tracking structural integrity damage. For aging aircraft systems, the impact of micro-NDE sensor technologies will be felt immediately, with dramatic reductions in labor for maintenance, and extended useable life of critical components being two of the primary benefits. For the fleet management of future aircraft systems, a comprehensive evaluation and tracking of vehicle health throughout its entire life cycle will be needed. Indeed, micro/nano NDE systems will be instrumental in realizing this futuristic vision. Several major challenges will need to be addressed, however, before micro- and nano-NDE systems can effectively be implemented, and this will require interdisciplinary research approaches, and a systematic engineering integration of the new technologies into real systems. Future research will need to emphasize systems engineering approaches for designing materials and structures with in-situ inspection and prognostic capabilities. Recent advances in 1) embedded / add-on micro-sensors, 2) computer modeling of nondestructive evaluation responses, and 3) wireless communications are important steps toward this goal, and will ultimately provide previously unimagined opportunities for realizing whole new integrated vehicle health monitoring capabilities. The future use of micro/nano NDE technologies as vehicle health monitoring tools will have profound implications, and will provide a revolutionary way of doing NDE in the near and distant future.

  6. Towards improved NDE and SHM methodologies incorporating nonlinear structural features

    NASA Astrophysics Data System (ADS)

    Chillara, Vamshi Krishna

    Ultrasound is widely employed in Nondestructive Evaluation (NDE) and Structural Health Monitoring (SHM) applications to detect and characterize damage/defects in materials. In particular, ultrasonic guided waves are considered a foremost candidate for in-situ monitoring applications. Conventional ultrasonic techniques rely on changes/discontinuities in linear elastic material properties, namely the Young's modulus and shear modulus to detect damage. On the other hand, nonlinear ultrasonic techniques that rely on micro-scale nonlinear material/structural behavior are proven to be sensitive to damage induced microstructural changes that precede macro-scale damage and are hence capable of early damage detection. The goal of this thesis is to investigate the capabilities of nonlinear guided waves --- a fusion of nonlinear ultrasonic techniques with the guided wave methodologies for early damage detection. To that end, the thesis focuses on two important aspects of the problem: 1. Wavemechanics - deals with ultrasonic guided wave propagation in nonlinear waveguides; 2. Micromechanics - deals with correlating ultrasonic response with micro-scale nonlinear material behavior. For the development of efficient NDE and SHM methodologies that incorporate nonlinear structural features, a detailed understanding of the above aspects is indispensable. In this thesis, the wavemechanics aspect of the problem is dealt with from both theoretical and numerical standpoints. A generalized theoretical framework is developed to study higher harmonic guided waves in plates. This was employed to study second harmonic guided waves in pipes using a large-radius asymptotic approximation. Second harmonic guided waves in plates are studied from a numerical standpoint. Theoretical predictions are validated and some key aspects of higher harmonic generation in waveguides are outlined. Finally, second harmonic guided waves in plates with inhomogeneous and localized nonlinearities are studied and

  7. Investigation of inductively coupled ultrasonic transducer system for NDE.

    PubMed

    Zhong, Cheng Huan; Croxford, Anthony J; Wilcox, Paul D

    2013-06-01

    Inductive coupling offers a simple solution to wirelessly probe ultrasonic transducers. This paper investigates the theory and feasibility of such an inductively coupled transducer system in the context of nondestructive evaluation (NDE) applications. The noncontact interface is based on electromagnetic coupling between three coils; one of the coils is physically connected to the transducer, the other two are in a separate probing unit, where they are connected to the transmit and receive channels of the instrumentation. The complete system is modeled as a three-port network with the measured impedance of a bonded piezoelectric ceramic disc representing a sensor attached to an arbitrary solid substrate. The developed transmission line model is a function of the physical parameters of the electromagnetic system, such as the number of turns and diameter of each coil, and their separation. This model provides immediate predictions of electrical input impedance and pulse-echo response. The model has been validated experimentally and a sensitivity analysis of the input parameters performed. This has enabled optimization of the various parameters. Inductively coupled transducer systems have been built for both bulk and guided wave examples. By using chirped excitation and baseline subtraction, inspection distance of up to 700 mm is achieved in single-shot, guided-wave pulse-echo mode measurements with a 5 mm separation between the probing coils and transducer coil on an aluminum plate structure. In the bulk wave example, a delamination in an 8.9-mm-thick carbon fiber composite specimen is successfully identified from the changes in the arrival time of a reflected pulse. PMID:25004474

  8. Structural assessment of metal foam using combined NDE and FEA

    NASA Astrophysics Data System (ADS)

    Ghosn, Louis J.; Abdul-Aziz, Ali; Young, Philippe G.; Rauser, Richard W.

    2005-05-01

    Metal foams are expected to find use in structural applications where weight is of particular concern, such as space vehicles, rotorcraft blades, car bodies or portable electronic devices. The obvious structural application of metal foam is for light weight sandwich panels, made up of thin solid face sheets and a metallic foam core. The stiffness of the sandwich structure is increased by separating the two face sheets by a light weight foam core. The resulting high-stiffness structure is lighter than that constructed only out of the solid metal material. Since the face sheets carry the applied in-plane and bending loads, the sandwich architecture is a viable engineering concept. However, the metal foam core must resist transverse shear loads and compressive loads while remaining integral with the face sheets. Challenges relating to the fabrication and testing of these metal foam panels remain due to some mechanical properties falling short of their theoretical potential. Theoretical mechanical properties are based on an idealized foam microstructure and assumed cell geometry. But the actual testing is performed on as fabricated foam microstructure. Hence in this study, a high fidelity finite element analysis is conducted on as fabricated metal foam microstructures, to compare the calculated mechanical properties with the idealized theory. The high fidelity geometric models for the FEA are generated using series of 2D CT scans of the foam structure to reconstruct the 3D metal foam geometry. The metal foam material is an aerospace grade precipitation hardened 17-4 PH stainless steel with high strength and high toughness. Tensile, compressive, and shear mechanical properties are deduced from the FEA model and compared with the theoretical values. The combined NDE/FEA provided insight in the variability of the mechanical properties compared to idealized theory.

  9. Investigation of a comprehensive confidence measure in NDE

    NASA Astrophysics Data System (ADS)

    Banerjee, Portia; Safdarnejad, Seyed; Udpa, Lalita; Udpa, Satish

    2015-03-01

    Quantitative assessment of reliability of classification results is critical in detection and characterization of anomalies in any non-destructive evaluation (NDE) application. Particularly in automated data analysis systems, such a measure enables the system to automatically flag indications where operator intervention is required, and reduces maintenance costs and risks. Classification results are affected by inherent ambiguity of defect classes, non-discriminative features, inadequate training samples and poor data quality. Although these sources of uncertainties in classification have been studied, formulating a single measure which quantifies all of them together has not been done to date. Generally, from Bayesian point of view, the posterior probability is considered as a confidence measure. Posterior probability of occurrence of an event is representative of inter-class similarities and intra-class distance and thus, may be used as a measure of inherent ambiguity of classes and discriminative quality of features. However, estimation of posterior probability itself is affected by size of available training samples. In this paper, we develop a framework to incorporate these two major sources of classification error in a single quantity. In lieu of the simplistic assumption, we assume that parameters of the distribution of a class are random variables. We utilize bootstrap method to find empirical distribution of parameters of the class conditional densities based on which a distribution of confidence is found. Utilizing this distribution, different interpretations of the confidence measure may be provided. Analytical results show how statistical properties of the confidence distribution depend on number of training samples and quality of features. Initial results of the approach on eddy current data is presented.

  10. Results of NDE Technique Evaluation of Clad Hydrides

    SciTech Connect

    Dennis C. Kunerth

    2014-09-01

    This report fulfills the M4 milestone, M4FT-14IN0805023, Results of NDE Technique Evaluation of Clad Hydrides, under Work Package Number FT-14IN080502. During service, zirconium alloy fuel cladding will degrade via corrosion/oxidation. Hydrogen, a byproduct of the oxidation process, will be absorbed into the cladding and eventually form hydrides due to low hydrogen solubility limits. The hydride phase is detrimental to the mechanical properties of the cladding and therefore it is important to be able to detect and characterize the presence of this constituent within the cladding. Presently, hydrides are evaluated using destructive examination. If nondestructive evaluation techniques can be used to detect and characterize the hydrides, the potential exists to significantly increase test sample coverage while reducing evaluation time and cost. To demonstrate the viability this approach, an initial evaluation of eddy current and ultrasonic techniques were performed to demonstrate the basic ability to these techniques to detect hydrides or their effects on the microstructure. Conventional continuous wave eddy current techniques were applied to zirconium based cladding test samples thermally processed with hydrogen gas to promote the absorption of hydrogen and subsequent formation of hydrides. The results of the evaluation demonstrate that eddy current inspection approaches have the potential to detect both the physical damage induced by hydrides, e.g. blisters and cracking, as well as the combined effects of absorbed hydrogen and hydride precipitates on the electrical properties of the zirconium alloy. Similarly, measurements of ultrasonic wave velocities indicate changes in the elastic properties resulting from the combined effects of absorbed hydrogen and hydride precipitates as well as changes in geometry in regions of severe degradation. However, for both approaches, the signal responses intended to make the desired measurement incorporate a number of contributing

  11. Advanced defect detection algorithm using clustering in ultrasonic NDE

    NASA Astrophysics Data System (ADS)

    Gongzhang, Rui; Gachagan, Anthony

    2016-02-01

    A range of materials used in industry exhibit scattering properties which limits ultrasonic NDE. Many algorithms have been proposed to enhance defect detection ability, such as the well-known Split Spectrum Processing (SSP) technique. Scattering noise usually cannot be fully removed and the remaining noise can be easily confused with real feature signals, hence becoming artefacts during the image interpretation stage. This paper presents an advanced algorithm to further reduce the influence of artefacts remaining in A-scan data after processing using a conventional defect detection algorithm. The raw A-scan data can be acquired from either traditional single transducer or phased array configurations. The proposed algorithm uses the concept of unsupervised machine learning to cluster segmental defect signals from pre-processed A-scans into different classes. The distinction and similarity between each class and the ensemble of randomly selected noise segments can be observed by applying a classification algorithm. Each class will then be labelled as `legitimate reflector' or `artefacts' based on this observation and the expected probability of defection (PoD) and probability of false alarm (PFA) determined. To facilitate data collection and validate the proposed algorithm, a 5MHz linear array transducer is used to collect A-scans from both austenitic steel and Inconel samples. Each pulse-echo A-scan is pre-processed using SSP and the subsequent application of the proposed clustering algorithm has provided an additional reduction to PFA while maintaining PoD for both samples compared with SSP results alone.

  12. NDE of Fiber Reinforced Foam Composite Structures for Future Aerospace Vehicles

    NASA Technical Reports Server (NTRS)

    Walker, james; Roth, Don; Hopkins, Dale

    2010-01-01

    This slide presentation reviews the complexities of non-destructive evaluation (NDE) of fiber reinforced foam composite structures to be used for aerospace vehicles in the future.Various views of fiber reinforced foam materials are shown and described. Conventional methods of NDE for composites are reviewed such as Micro-computed X-Ray Tomography, Thermography, Shearography, and Phased Array Ultrasonics (PAUT). These meth0ods appear to work well on the face sheet and face sheet ot core bond, they do not provide adequate coverage for the webs. There is a need for additional methods that will examine the webs and web to foam core bond.

  13. (abstract) Oblique Insonification Ultrasonic NDE of Composite Materials for Space Applications

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.; Lih, S. S.; Mal, A. K.

    1997-01-01

    In recent years, a great deal of research has been exerted to developing NDE methods for the characterization of the material properties of composites as well as other space structural materials. The need for information about such parameters as the elastic properties, density, and thickness are critical to the safe design and operation of such structural materials. Ultrasonics using immersion methods has played an important role in these efforts due to its capability, cost effectiveness, and ease of use. The authors designed a series of ultrasonic oblique insonification experiments in order to develop a practical field applicable NDE method for space structures.

  14. Characterization of Weathering Degradation in Aircraft Polymeric Coatings Using NDE Imaging Techniques

    NASA Astrophysics Data System (ADS)

    Kramb, V. A.; Hoffmann, J. P.; Johnson, J. A.

    2003-03-01

    This paper discusses the current progress in a study of nondestructive inspection methods for monitoring epoxy primer coating degradation under simulated weathering conditions. Characterization of the chemical changes in the coating will be conducted using attenuated total reflection (ATR) — Fourier transform infrared (FTIR) spectroscopy and IR microscopy. The nondestructive evaluation (NDE) methods used to monitor the physical degradation of the polymeric coating include: white light interference microscopy (WLIM), nanoindentation, and scanning acoustic microscopy (SAM). The microscopic images obtained using the NDE methods will be correlated with the measured physical and chemical changes. Artificial weathering of the coated samples was conducted using simulated sunlight exposure (Xenon are lamps), combined with heat and humidity.

  15. The scaffold protein Nde1 safeguards the brain genome during S phase of early neural progenitor differentiation

    PubMed Central

    Houlihan, Shauna L; Feng, Yuanyi

    2014-01-01

    Successfully completing the S phase of each cell cycle ensures genome integrity. Impediment of DNA replication can lead to DNA damage and genomic disorders. In this study, we show a novel function for NDE1, whose mutations cause brain developmental disorders, in safeguarding the genome through S phase during early steps of neural progenitor fate restrictive differentiation. Nde1 mutant neural progenitors showed catastrophic DNA double strand breaks concurrent with the DNA replication. This evoked DNA damage responses, led to the activation of p53-dependent apoptosis, and resulted in the reduction of neurons in cortical layer II/III. We discovered a nuclear pool of Nde1, identified the interaction of Nde1 with cohesin and its associated chromatin remodeler, and showed that stalled DNA replication in Nde1 mutants specifically occurred in mid-late S phase at heterochromatin domains. These findings suggest that NDE1-mediated heterochromatin replication is indispensible for neuronal differentiation, and that the loss of NDE1 function may lead to genomic neurological disorders. DOI: http://dx.doi.org/10.7554/eLife.03297.001 PMID:25245017

  16. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-3, Hydrostatic Tests.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This third in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes the principles and practices associated with hydrostatic testing. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student,…

  17. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-6, Radiography Inspection.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This sixth in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I explains radiographic inspection as a means of nondestructively examining components, assemblies, structures, and fabricated piping. The module follows a typical format that includes the following sections: (1) introduction, (2) module…

  18. Challenges of NDE simulation tool validation, optimization, and utilization for composites

    NASA Astrophysics Data System (ADS)

    Leckey, Cara A. C.; Seebo, Jeffrey P.; Juarez, Peter

    2016-02-01

    Rapid, realistic nondestructive evaluation (NDE) simulation tools can aid in inspection optimization and prediction of inspectability for advanced aerospace materials and designs. NDE simulation tools may someday aid in the design and certification of aerospace components; potentially shortening the time from material development to implementation by industry and government. Furthermore, ultrasound modeling and simulation are expected to play a significant future role in validating the capabilities and limitations of guided wave based structural health monitoring (SHM) systems. The current state-of-the-art in ultrasonic NDE/SHM simulation is still far from the goal of rapidly simulating damage detection techniques for large scale, complex geometry composite components/vehicles containing realistic damage types. Ongoing work at NASA Langley Research Center is focused on advanced ultrasonic simulation tool development. This paper discusses challenges of simulation tool validation, optimization, and utilization for composites. Ongoing simulation tool development work is described along with examples of simulation validation and optimization challenges that are more broadly applicable to all NDE simulation tools. The paper will also discuss examples of simulation tool utilization at NASA to develop new damage characterization methods for composites, and associated challenges in experimentally validating those methods.

  19. ANALYSIS OF EMERGING NDE TECHNIQUES: METHODS FOR EVALUATING AND IMPLEMENTING CONTINUOUS ONLINE MONITORING

    SciTech Connect

    Cumblidge, Stephen E.; Doctor, Steven R.; Bond, Leonard J.; Taylor, Theodore T.; Lupold, Timothy R.; Hull, Amy; Malik, Shah

    2009-08-05

    One of the goals of the program for the proactive management of materials degradation (PMMD) is to manage proactively the in-service degradation of metallic components in aging NPPs. As some forms of degradation, such as stress corrosion cracking, are characterized by a long initiation time followed by a rapid growth phase, new inspection or monitoring technologies may be required. New nondestructive evaluation (NDE) techniques that may be needed include techniques to find stress corrosion cracking (SCC) precursors, on-line monitoring techniques to detect cracks as they initiate and grow, as well as advances in NDE technologies. This paper reports on the first part of the development of a methodology to determine the effectiveness of these emerging NDE techniques for managing metallic degradation. This methodology will draw from experience derived from evaluating techniques that have "emerged" in the past. The methodology will follow five stages: a definition of inspection parameters, a technical evaluation, laboratory testing, round robin testing, and the design of a performance demonstration program. This methodology will formalize the path taken for previous techniques and set a predictable course for future NDE techniques. This paper then applies the expert review section of the methodology to the acoustic emission technique to evaluate the use of acoustic emission in performing continuous online monitoring of reactor components.

  20. Uncertainties in NDE Reliability and Assessing the Impact on RI-ISI

    SciTech Connect

    Doctor, Steven R.; Anderson, Michael T.

    2010-08-01

    A major thrust in the past 20 years has been to upgrade nondestructive examinations (NDE) for use in inservice inspection (ISI) programs to more effectively manage degradation at operating nuclear power plants. Risk-informed ISI (RI-ISI) is one of the outcomes of this work, and this approach relies heavily on the reliability of NDE, when properly applied, to detect sources of expected degradation. There have been a number of improvements in the reliability of NDE, specifically in ultrasonic testing (UT), through training of examiners, and improved equipment and procedure development. However, the most significant improvements in UT were derived by moving from prescriptive requirements to performance based requirements. Even with these substantial improvements, NDE contains significant uncertainties and RI-ISI programs need to address and accommodate this factor. As part of the work that PNNL is conducting for the U. S. Nuclear Regulatory Commission, Office of Nuclear Regulatory Research, we are examining the impact of these uncertainties on the effectiveness of RI-ISI programs.

  1. Nondestructive evaluation research progress in 1989: Proceedings from the tenth annual EPRI NDE information meeting

    SciTech Connect

    Avioli, M.J. Jr.; Behravesh, M.M.; Gehl, S.M.; Liu, S.N.; Stein, J.; Welty, C.S. )

    1990-06-01

    The increasing cost of equipment for power generating plants and the potential increases in productivity and safety available through rapidity developing nondestructive evaluation (NDE) technology led EPRI to initiate a Nondestructive Evaluation Program in 1974. To date, the major focus has been on light water reactor (LWR) inspection problems; however, increased application to other systems is now under way. This report presents a comprehensive review of the EPRI effort in the NDE area. Most of the report consists of contractor-supplied progress reports on each current project. An organizational plan of the program is presented in overview. In addition, organization from several viewpoints is presented, e.g., in-service inspection operators, R D personnel, and utility representatives. As the eleventh in a planned series of annual progress reports of EPRI-funded NDE activities, this report also serves as the proceedings of the Tenth Annual EPRI NDE Information Meeting held in Palo Alto, California, on November 14-15, 1989. It summarizes significant progress made since the previous EPRI Special Report NP-6075-SR was issued in May 1989. Section 1 contains information about the program organization, and the sections that follow contain contractor-supplied progress reports on each current project. The progress reports are grouped by plant components -- pipe and nozzle, pressure vessel, and boilers and steam generators. In addition, Part 5 is devoted to discussions of technology transfer. The individual papers have been cataloged separately.

  2. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-2, Leak Tests.

    ERIC Educational Resources Information Center

    Groseclose, Richard

    This second in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes the predominantly used leak test methods in nuclear power plants. More specifically, the module describes these test methods, the testing techniques, and the associated quality assurance requirements. The module follows a typical…

  3. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-5, Fundamentals of Radiography.

    ERIC Educational Resources Information Center

    Groseclose, Richard

    This fifth in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I explains the radiographic process, from radiation source selection to equipment and specimen selection and arrangement, and film processing. The module follows a typical format that includes the following sections: (1) introduction, (2) module…

  4. Similarities and differences in bare concrete deck deterioration curves from multi NDE technology surveys

    NASA Astrophysics Data System (ADS)

    Kim, Jinyoung; Gucunski, Nenad; Dinh, Kien

    2016-04-01

    Reinforced concrete decks are in most cases the fastest deteriorating components of a bridge due to the multitude of influencing factors: direct traffic loading and environmental effects, maintenance activities (salting), etc. Among many deterioration types, corrosion-induced deterioration is the most common problem in reinforced concrete decks. The study concentrates on the condition assessment of bridge decks using complementary NDE techniques. The assessment has three main components: assessment of corrosive environment and corrosion processes, and assessment with respect to the deck delamination. The study concentrates on a complementary use of five NDE techniques: impact echo (IE) to detect and characterize delamination, ground penetrating radar (GPR) to describe the corrosive environment and detect delamination, and electrical resistivity (ER) to estimate the corrosion rate by measuring concrete resistivity. The ability of the NDE methods to objectively characterize deterioration progression is illustrated by the results from NDE surveys of 10 bridges of different ages in New Jersey during a period of one year. The deterioration progression is illustrated by condition maps and condition indices. As demonstrated in the paper, multiple deterioration models are developed utilizing the proposed methodology, which shows high potential for development of more realistic deterioration and life cycle cost models for bridge decks.

  5. Space environmental effects, materials, and NDE/NDI presentation to SSTAC/ARTS Review Committee

    NASA Technical Reports Server (NTRS)

    Venneri, Samuel L.

    1991-01-01

    Viewgraphs are presented on space environmental effects, materials, and NDE/NDI for the integrated technology plan for the civil space program. Topics covered include: space materials; space durable polymers; simulated space environmental effects; space radiation effects on polymer matrix composites; advanced coatings for spacecraft; Long Duration Exposure Facility; meteoroid and debris velocity distribution; and space environmental effects.

  6. Experimental Enhancements of LLW Dispersion Data Acquisition and Implementation Challenges to NDE of Composites

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Y.; Liu, S. S.

    1999-01-01

    The Leaky Lamb Wave (LLW) technique is approaching a maturity level that is making it an attractive quantitative NDE tool for composites and bonded joints. Since it was first observed in 1982, the phenomenon has been studied extensively, particularly in composite materials.

  7. Nondestructive examination (NDE) reliability for inservice inspection of light waters reactors

    SciTech Connect

    Doctor, S.R.; Deffenbaugh, J.D.; Good, M.S.; Green, E.R.; Heasler, P.G.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T. )

    1989-11-01

    Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to ASME Code and Regulatory requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel, and other inspected components. This is a progress report covering the programmatic work from April 1988 through September 1988. 33 refs., 70 figs., 12 tabs.

  8. Time-Domain Terahertz Computed Axial Tomography NDE System

    NASA Technical Reports Server (NTRS)

    Zimdars, David

    2012-01-01

    NASA has identified the need for advanced non-destructive evaluation (NDE) methods to characterize aging and durability in aircraft materials to improve the safety of the nation's airline fleet. 3D THz tomography can play a major role in detection and characterization of flaws and degradation in aircraft materials, including Kevlar-based composites and Kevlar and Zylon fabric covers for soft-shell fan containment where aging and durability issues are critical. A prototype computed tomography (CT) time-domain (TD) THz imaging system has been used to generate 3D images of several test objects including a TUFI tile (a thermal protection system tile used on the Space Shuttle and possibly the Orion or similar capsules). This TUFI tile had simulated impact damage that was located and the depth of damage determined. The CT motion control gan try was designed and constructed, and then integrated with a T-Ray 4000 control unit and motion controller to create a complete CT TD-THz imaging system prototype. A data collection software script was developed that takes multiple z-axis slices in sequence and saves the data for batch processing. The data collection software was integrated with the ability to batch process the slice data with the CT TD-THz image reconstruction software. The time required to take a single CT slice was decreased from six minutes to approximately one minute by replacing the 320 ps, 100-Hz waveform acquisition system with an 80 ps, 1,000-Hz waveform acquisition system. The TD-THZ computed tomography system was built from pre-existing commercial off-the-shelf subsystems. A CT motion control gantry was constructed from COTS components that can handle larger samples. The motion control gantry allows inspection of sample sizes of up to approximately one cubic foot (.0.03 cubic meters). The system reduced to practice a CT-TDTHz system incorporating a COTS 80- ps/l-kHz waveform scanner. The incorporation of this scanner in the system allows acquisition of 3D

  9. Developing NDE Techniques for Large Cryogenic Tanks - Year 2 Report

    NASA Technical Reports Server (NTRS)

    Arens, Ellen; youngquist, Robert; McFall, Judith; Simmons, Stephen

    2010-01-01

    The Shuttle Program requires very large cryogenic ground storage tanks in which to store liquid oxygen and hydrogen. The existing Launch Complex-39 Pad tanks, which will be passed onto future launch programs, are over 40 years old and have received minimal refurbishment and only external inspections over the years. The majority of the structure is inaccessible without a full system drain of cryogenic liquid and insulation in the annular region. It was previously thought that there was a limit to the number of temperature cycles that the tanks could handle due to possible insulation compaction before undergoing a costly and time consuming complete overhaul; therefore the tanks were not drained and performance issues with these tanks, specifically the Pad B LH2 tank, were accepted. There is a need and an opportunity, as the Shuttle program ends and work to upgrade the launch pad progresses, to develop innovative non-destructive evaluation (NDE) techniques to analyze the current tanks. Techniques are desired that can aid in determining the extent of refurbishment required to keep the tanks in service for another 20+ years. A non-destructive technique would also be a significant aid in acceptance testing of new and refurbished tanks, saving significant time and money, if corrective actions can be taken before cryogen is introduced to the systems. Year one of this project concentrated on analysis of the current tanks located at LC-39 while cryogen was present. Year two of this project concentrated on analysis of detectable thermal variations on the outer surface of the tanks as the cryogen was drained and the inner vessel warmed to ambient conditions. Two techniques have been deployed in the field to monitor the tank. The first consisted of a displacement sensor to monitor for any expansions at the base of the tank during warm-up that could indicate a compaction issue with the insulation. The second technique was continued thermal monitoring of the tank through and

  10. NDE reliability and probability of detection (POD) evolution and paradigm shift

    NASA Astrophysics Data System (ADS)

    Singh, Surendra

    2014-02-01

    The subject of NDE Reliability and POD has gone through multiple phases since its humble beginning in the late 1960s. This was followed by several programs including the important one nicknamed "Have Cracks - Will Travel" or in short "Have Cracks" by Lockheed Georgia Company for US Air Force during 1974-1978. This and other studies ultimately led to a series of developments in the field of reliability and POD starting from the introduction of fracture mechanics and Damaged Tolerant Design (DTD) to statistical framework by Bernes and Hovey in 1981 for POD estimation to MIL-STD HDBK 1823 (1999) and 1823A (2009). During the last decade, various groups and researchers have further studied the reliability and POD using Model Assisted POD (MAPOD), Simulation Assisted POD (SAPOD), and applying Bayesian Statistics. All and each of these developments had one objective, i.e., improving accuracy of life prediction in components that to a large extent depends on the reliability and capability of NDE methods. Therefore, it is essential to have a reliable detection and sizing of large flaws in components. Currently, POD is used for studying reliability and capability of NDE methods, though POD data offers no absolute truth regarding NDE reliability, i.e., system capability, effects of flaw morphology, and quantifying the human factors. Furthermore, reliability and POD have been reported alike in meaning but POD is not NDE reliability. POD is a subset of the reliability that consists of six phases: 1) samples selection using DOE, 2) NDE equipment setup and calibration, 3) System Measurement Evaluation (SME) including Gage Repeatability &Reproducibility (Gage R&R) and Analysis Of Variance (ANOVA), 4) NDE system capability and electronic and physical saturation, 5) acquiring and fitting data to a model, and data analysis, and 6) POD estimation. This paper provides an overview of all major POD milestones for the last several decades and discuss rationale for using Integrated

  11. NDE reliability and probability of detection (POD) evolution and paradigm shift

    SciTech Connect

    Singh, Surendra

    2014-02-18

    The subject of NDE Reliability and POD has gone through multiple phases since its humble beginning in the late 1960s. This was followed by several programs including the important one nicknamed “Have Cracks – Will Travel” or in short “Have Cracks” by Lockheed Georgia Company for US Air Force during 1974–1978. This and other studies ultimately led to a series of developments in the field of reliability and POD starting from the introduction of fracture mechanics and Damaged Tolerant Design (DTD) to statistical framework by Bernes and Hovey in 1981 for POD estimation to MIL-STD HDBK 1823 (1999) and 1823A (2009). During the last decade, various groups and researchers have further studied the reliability and POD using Model Assisted POD (MAPOD), Simulation Assisted POD (SAPOD), and applying Bayesian Statistics. All and each of these developments had one objective, i.e., improving accuracy of life prediction in components that to a large extent depends on the reliability and capability of NDE methods. Therefore, it is essential to have a reliable detection and sizing of large flaws in components. Currently, POD is used for studying reliability and capability of NDE methods, though POD data offers no absolute truth regarding NDE reliability, i.e., system capability, effects of flaw morphology, and quantifying the human factors. Furthermore, reliability and POD have been reported alike in meaning but POD is not NDE reliability. POD is a subset of the reliability that consists of six phases: 1) samples selection using DOE, 2) NDE equipment setup and calibration, 3) System Measurement Evaluation (SME) including Gage Repeatability and Reproducibility (Gage R and R) and Analysis Of Variance (ANOVA), 4) NDE system capability and electronic and physical saturation, 5) acquiring and fitting data to a model, and data analysis, and 6) POD estimation. This paper provides an overview of all major POD milestones for the last several decades and discuss rationale for using

  12. NDE of Possible Service-Induced PWSCC in Control Rod Drive Mechanism Housings Removed from Service

    SciTech Connect

    Cumblidge, Stephen E.; Doctor, Steven R.; Schuster, George J.; Harris, Robert V.; Crawford, Susan L.

    2006-09-22

    Studies being conducted at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington are being performed to assess the effectiveness of nondestructive examination (NDE) techniques on removed-from-service control rod drive mechanism (CRDM) nozzles and the associated J-groove attachment welds. This work is being performed to provide information to the United States Nuclear Regulatory Commission (US NRC) on the effectiveness of NDE techniques such as ultrasonic testing (UT), eddy current testing (ET), and visual testing (VT) as related to the in-service inspection of CRDM nozzles and J-groove weldments, and to enhance the knowledge base of primary water stress corrosion cracking (PWSCC) through destructive characterization of the CRDM assemblies. The basic NDE measurements follow standard industry techniques for conducting in-service inspections of CRDM nozzles and the crown of the J-groove welds and buttering. In addition, laboratory-based NDE methods were employed to conduct inspections of the CRDM assemblies, with particular emphasis on the J-groove weld and buttering. This paper describes the NDE measurements that were employed on the two CRDMs to detect and characterize the indications and the analysis of these indications. The two CRDM assemblies were removed from service from the North Anna 2 vessel head, including the CRDM nozzle, the J-groove weld, buttering, and a portion of the ferritic head material. One nozzle contains suspected PWSCC, based on in-service inspection data; the second contains evidence suggesting through-wall leakage, although this was unconfirmed. A destructive test plan is being developed to directly characterize the indications found using nondestructive testing. The results of this destructive testing will be included when the destructive testing is completed.

  13. Nondestructive Examination (NDE) Reliability for Inservice Inspection of Light Water Reactors. Semiannual report, October 1990--March 1991: Volume 13

    SciTech Connect

    Doctor, S.R.; Good, M.S.; Heasler, P.G.; Hockey, R.L.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T.; Vo, T.V.

    1992-07-01

    The Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to the Regulatory and ASME Code requirements, based on material properties, service conditions, and NDE uncertainties.

  14. Cloning of the promoter of NDE1, a gene implicated in psychiatric and neurodevelopmental disorders through copy number variation.

    PubMed

    Bradshaw, N J

    2016-06-01

    Copy number variation at 16p13.11 has been associated with a range of neurodevelopmental and psychiatric conditions, with duplication of this region being more common in individuals with schizophrenia. A prominent candidate gene within this locus is NDE1 (Nuclear Distribution Element 1) given its known importance for neurodevelopment, previous associations with mental illness and its well characterized interaction with the Disrupted in Schizophrenia 1 (DISC1) protein. In order to accurately model the effect of NDE1 duplication, it is important to first gain an understanding of how the gene is expressed. The complex promoter system of NDE1, which produces three distinct transcripts, each encoding for the same full-length NDE1 protein (also known as NudE), was therefore cloned and tested in human cell lines. The promoter for the longest of these three NDE1 transcripts was found to be responsible for the majority of expression in these systems, with its extended 5' untranslated region (UTR) having a limiting effect on its expression. These results thus highlight and clone the promoter elements required to generate systems in which the NDE1 protein is exogenously expressed under its native promoter, providing a biologically relevant model of 16p13.11 duplication in major mental illness. PMID:26975893

  15. Development of NDE to monitor bond degradation in aircraft honeycomb components

    NASA Astrophysics Data System (ADS)

    Bowles, Susan J.; Scala, Christine M.

    1999-12-01

    This paper presents results of recent research at DSTO Aeronautical and Maritime Research Laboratory to develop NDE techniques to assess bond degradation in metal-skin honeycomb and composite skin honeycomb control surfaces. In particular, it covers the detection of fillet bond failure where the honeycomb core and adhesive separate. Realistic fillet bond failure specimens, one of which had only 20% of the good bond strength, were generated by the application of spray-release agent to the honeycomb. 20MHz ultrasonic pulse-echo imaging was successfully used to detect fillet bond failure in these specimens. This technique was successful in detecting defined areas of fillet bond failure for a range of skin type and thickness Promising results were also obtained for the application to actual components, whilst also highlighting effects due to the presence of repairs. Further work will involve the evaluation of a range of other NDE methods to the detection and sizing of fillet bond failure.

  16. Neural-Net Based Optical NDE Method for Structural Health Monitoring

    NASA Technical Reports Server (NTRS)

    Decker, Arthur J.; Weiland, Kenneth E.

    2003-01-01

    This paper answers some performance and calibration questions about a non-destructive-evaluation (NDE) procedure that uses artificial neural networks to detect structural damage or other changes from sub-sampled characteristic patterns. The method shows increasing sensitivity as the number of sub-samples increases from 108 to 6912. The sensitivity of this robust NDE method is not affected by noisy excitations of the first vibration mode. A calibration procedure is proposed and demonstrated where the output of a trained net can be correlated with the outputs of the point sensors used for vibration testing. The calibration procedure is based on controlled changes of fastener torques. A heterodyne interferometer is used as a displacement sensor for a demonstration of the challenges to be handled in using standard point sensors for calibration.

  17. Comparison of three electromagnetic NDE procedures using realistic feedwater heater mock-ups

    SciTech Connect

    Krzywosz, K.; Cagle, L. Jr. )

    1993-02-01

    Three electromagnetic NDE techniques are currently available to evaluate the tubing integrity of high-pressure feedwater heaters. They are remote-field eddy current, magnetically biased partial saturation eddy current, and flux leakage. To evaluate the performance of each technique, tubes containing filed-induced flaws were removed from retired bundles, characterized both destructively and nondestructively, and assembled into realistic mock-ups with tube support plates at their original locations. The assembled mockups were tested by vendors using three different inspection techniques. Each procedure was evaluated for its ability to detect and size field-induced flaws. Both flaw detection and NDE estimates were compared with known ground truth.' Based on the comparative test results, the most suitable inspection procedures evaluated to date for flaw detection and sizing were discerned. The evaluated high-pressure feedwater heater was made of SA 556-C2 carbon steel (CS) tubing.

  18. Automotive Lightweight Materials: the Roles of Nde in Bringing New Materials Into Production

    NASA Astrophysics Data System (ADS)

    Dasch, Cameron J.

    2008-02-01

    The automotive industry is in the midst of a time of tremendous change. There is an almost perfect storm of changing governmental and market requirements seeking much higher fuel economy, low or no carbon dioxide emissions, and much higher crash and safety performance. Moreover, this occurs in a globe-spanning market that has more low-cost manufacturers than ever before. This confluence of factors leads to new vehicles with many new types of powertrains having unprecedented power densities and highly-engineered body structures with many new materials and joining methods. These are being turned out with shorter lead times, higher quality requirements, and continuous cost pressures. This talk will review the role in NDE in bringing new materials and processes to market, some of the applications in production, and to highlight some of the current NDE needs driven by these forces on the automotive industry.

  19. NDE of spacecraft materials using 3D Compton backscatter x-ray imaging

    NASA Astrophysics Data System (ADS)

    Burke, E. R.; Grubsky, V.; Romanov, V.; Shoemaker, K.

    2016-02-01

    We present the results of testing of the NDE performance of a Compton Imaging Tomography (CIT) system for single-sided, penetrating 3D inspection. The system was recently developed by Physical Optics Corporation (POC) and delivered to NASA for testing and evaluation. The CIT technology is based on 3D structure mapping by collecting the information on density profiles in multiple object cross sections through hard x-ray Compton backscatter imaging. The individual cross sections are processed and fused together in software, generating a 3D map of the density profile of the object which can then be analyzed slice-by-slice in x, y, or z directions. The developed CIT scanner is based on a 200-kV x-ray source, flat-panel x-ray detector (FPD), and apodized x-ray imaging optics. The CIT technology is particularly well suited to the NDE of lightweight aerospace materials, such as the thermal protection system (TPS) ceramic and composite materials, micrometeoroid and orbital debris (MMOD) shielding, spacecraft pressure walls, inflatable habitat structures, composite overwrapped pressure vessels (COPVs), and aluminum honeycomb materials. The current system provides 3D localization of defects and features with field of view 20x12x8 cm3 and spatial resolution ˜2 mm. In this paper, we review several aerospace NDE applications of the CIT technology, with particular emphasis on TPS. Based on the analysis of the testing results, we provide recommendations for continued development on TPS applications that can benefit the most from the unique capabilities of this new NDE technology.

  20. Probabilistic collocation method for NDE problems with uncertain parameters with arbitrary distributions

    NASA Astrophysics Data System (ADS)

    Cherry, M. R.; Knopp, J. S.; Blodgett, M. P.

    2012-05-01

    In order to quantify the reliability of NDE systems, large numbers of experiments are performed to develop a probability of detection (POD) curve for the system. These POD studies require a substantial amount of experimentation which can sometimes be cost prohibitive. To expedite the process of developing these curves, highly precise numerical models are used in conjunction with NDE sensors to understand the uncertainties associated with the inspections. Numerical models are also used in stochastic inversion methods such as Bayesian inversion, which provide a means of characterizing system properties with uncertainties. A strong basis has been developed in the modeling and simulation community for deterministic forward models in NDE, but to fully incorporate these models in model-assisted probability of detection (MAPOD) studies or stochastic inversion schemes, the models must be treated in a stochastic sense. A method of taking random inputs to a "black box" forward model and developing the full probability distribution function (PDF) of the response has been proposed. This method, called the probabilistic collocation method (PCM), takes random inputs to a forward model and uses orthogonal polynomials to construct a surrogate model in the area of the expected values of the inputs which is solved much quicker than the original forward model. In the NDE community, this method has only been used with inputs of known, named distributions. In this work, inputs of arbitrary distribution were used and the orthogonal polynomials for these inputs were developed with a recursion relationship that has been shown to produce orthogonal polynomials with respect to a given, continuous function. A concise code was written to make testing the method and incorporating it into MAPOD studies and inversion schemes relatively easy. The routine was tested with academic problems as well as eddy current problems.

  1. Assessment of NDE Methods to Detect Lack of Fusion in HDPE Butt Fusion Joints

    SciTech Connect

    Crawford, Susan L.; Doctor, Steven R.; Cinson, Anthony D.; Watts, Michael W.; Moran, Traci L.; Anderson, Michael T.

    2011-07-31

    Studies at the Pacific Northwest National Laboratory (PNNL) in Richland, Washington, were conducted to evaluate nondestructive examinations (NDE) coupled with mechanical testing of butt fusion joints in high-density polyethylene (HDPE) pipe for assessing lack of fusion. The work provided information to the United States Nuclear Regulatory Commission (NRC) on the effectiveness of volumetric inspection techniques of HDPE butt fusion joints in Section III, Division 1, Class 3, buried piping systems in nuclear power plants. This paper describes results from assessments using ultrasonic and microwave nondestructive techniques and mechanical testing with the high-speed tensile impact test and the side-bend test for determining joint integrity. A series of butt joints were fabricated in 3408, 12-inch (30.5-cm) IPS DR-11 HDPE material by varying the fusion parameters to create good joints and joints containing a range of lack-of-fusion conditions. Six of these butt joints were volumetrically examined with time-of-flight diffraction (TOFD), phased-array (PA) ultrasound, and the Evisive microwave system. The outer diameter (OD) weld beads were removed for microwave evaluation and the pipes ultrasonically re-evaluated. In two of the six pipes, both the outer and inner diameter (ID) weld beads were removed and the pipe joints re-evaluated. Some of the pipes were sectioned and the joints destructively evaluated with the high-speed tensile test and the side-bend test. The fusion parameters, nondestructive and destructive evaluation results have been correlated to validate the effectiveness of what each NDE technology detects and what each does not detect. There was no single NDE method that detected all of the lack-of-fusion flaws but a combination of NDE methods did detect most of the flaws.

  2. Directed Design of Experiments (DOE) for Determining Probability of Detection (POD) Capability of NDE Systems (DOEPOD)

    NASA Technical Reports Server (NTRS)

    Generazio, Ed

    2007-01-01

    This viewgraph presentation reviews some of the issues that people who specialize in Non destructive evaluation (NDE) have with determining the statistics of the probability of detection. There is discussion of the use of the binominal distribution, and the probability of hit. The presentation then reviews the concepts of Directed Design of Experiments for Validating Probability of Detection of Inspection Systems (DOEPOD). Several cases are reviewed, and discussed. The concept of false calls is also reviewed.

  3. Structural Analysis of Composite Flywheels: an Integrated NDE and FEM Approach

    NASA Technical Reports Server (NTRS)

    Abdul-Aziz, Ali; Baaklini, George; Trudell, Jeffrey

    2001-01-01

    A structural assessment by integrating finite-element methods (FEM) and a nondestructive evaluation (NDE) of two flywheel rotor assemblies is presented. Composite rotor A is pancake-like with a solid hub design, and composite rotor B is cylindrical with a hollow hub design. Detailed analyses under combined centrifugal and interference-fit loading are performed. Two- and three-dimensional stress analyses and two-dimensional fracture mechanics analyses are conducted. A comparison of the structural analysis results obtained with those extracted via NDE findings is reported. Contact effects due to press-fit conditions are evaluated. Stress results generated from the finite-element analyses were corroborated with the analytical solution. Cracks due to rotational loading up to 48,000 rpm for rotor A and 34,000 rpm for rotor B were successfully imaged with NDE and predicted with FEM and fracture mechanics analyses. A procedure that extends current structural analysis to a life prediction tool is also defined.

  4. A Load-based Micro-indentation Technique for Mechanical Property and NDE Evaluation

    SciTech Connect

    Bruce S. Kang; Chuanyu Feng; Jared M. Tannenbaum; M.A. Alvin

    2009-06-04

    A load-based micro-indentation technique has been developed for evaluating mechanical properties of materials. Instead of using measured indentation depth or contact area as a necessary parameter, the new technique is based on the indentation load, coupled with a multiple-partial unloading procedure for mechanical property evaluation. The proposed load-based micro-indentation method is capable of determining Young’s modulus of metals, superalloys, and single crystal matrices, and stiffness of coated material systems with flat, tubular, or curved architectures. This micro-indentation technique can be viewed as a viable non-destructive evaluation (NDE) technique for determining as-manufactured and process-exposed metal, superalloy, single crystal, and TBC-coated material properties. Based on this technique, several bond coated substrates were tested at various stages of thermal cycles. The time-series evaluation of test material surface stiffness reveals the status of coating strength without any alternation of the coating surface, making it a true time-series NDE investigation. The microindentation test results show good correlation with post mortem microstructural analyses. This technique also shows promise for the development of a portable instrument for on-line, in-situ NDE and mechanical properties measurement of structural components.

  5. Nondestructive Evaluation (NDE) for Characterizing Oxidation Damage in Cracked Reinforced Carbon-Carbon

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Jacobson, Nathan S.; Rauser, Richard W.; Wincheski, Russell A.; Walker, James L.; Cosgriff, Laura A.

    2010-01-01

    In this study, coated reinforced carbon-carbon (RCC) samples of similar structure and composition as that from the NASA space shuttle orbiter's thermal protection system were fabricated with slots in their coating simulating craze cracks. These specimens were used to study oxidation damage detection and characterization using nondestructive evaluation (NDE) methods. These specimens were heat treated in air at 1143 C and 1200 C to create cavities in the carbon substrate underneath the coating as oxygen reacted with the carbon and resulted in its consumption. The cavities varied in diameter from approximately 1 to 3mm. Single-sided NDE methods were used because they might be practical for on-wing inspection, while X-ray micro-computed tomography (CT) was used to measure cavity sizes in order to validate oxidation models under development for carbon-carbon materials. An RCC sample having a naturally cracked coating and subsequent oxidation damage was also studied with X-ray micro-CT. This effort is a follow-on study to one that characterized NDE methods for assessing oxidation damage in an RCC sample with drilled holes in the coating.

  6. Nondestructive Evaluation (NDE) for Characterizing Oxidation Damage in Cracked Reinforced Carbon-Carbon (RCC)

    NASA Technical Reports Server (NTRS)

    Roth, Don J.; Rauser, Richard W.; Jacobson, Nathan S.; Wincheski, Russell A.; Walker, James L.; Cosgriff, Laura A.

    2009-01-01

    In this study, coated reinforced carbon-carbon (RCC) samples of similar structure and composition as that from the NASA space shuttle orbiter's thermal protection system were fabricated with slots in their coating simulating craze cracks. These specimens were used to study oxidation damage detection and characterization using nondestructive evaluation (NDE) methods. These specimens were heat treated in air at 1143 and 1200 C to create cavities in the carbon substrate underneath the coating as oxygen reacted with the carbon and resulted in its consumption. The cavities varied in diameter from approximately 1 to 3 mm. Single-sided NDE methods were used since they might be practical for on-wing inspection, while x-ray micro-computed tomography (CT) was used to measure cavity sizes in order to validate oxidation models under development for carbon-carbon materials. An RCC sample having a naturally-cracked coating and subsequent oxidation damage was also studied with x-ray micro-CT. This effort is a follow-on study to one that characterized NDE methods for assessing oxidation damage in an RCC sample with drilled holes in the coating.

  7. Automated metrology and NDE measurements for increased throughput in aerospace component manufacture

    NASA Astrophysics Data System (ADS)

    MacLeod, Charles N.; Pierce, S. Gareth; Morozov, Maxim; Summan, Rahul; Dobie, Gordon; McCubbin, Paul; McCubbin, Coreen; Dearie, Scott; Munro, Gavin

    2015-03-01

    Composite materials, particularly Carbon-Fibre-Reinforced Polymer (CFRP), find extensive use in construction of modern airframe structures. Quality and conformance checks can be a serious limitation on production throughput in aerospace manufacturing. Traditionally Non-Destructive Evaluation (NDE) and metrology measurements are undertaken at different stages of a product manufacture cycle using specific dedicated equipment and personnel. However, since both processes involve direct interaction with the component's surface, an opportunity exists to combine these to potentially reduce overall cycle time. In addition when considering moves towards automation of both inspection processes, it is clear that measured metrology data is an essential input parameter to the automated NDE workflow. The authors present the findings of a proof of concept combined sub-scale NDE and Metrology demonstrator cell for aerospace components. Permitting a maximum part area size of 3 × 1 m2, KUKA KR5 6 degree of freedom robotic manipulators were utilised to deploy two inspection payloads. Firstly automated non-contact photogrammetric metrology measurement was employed to inspect the structure for conformance of dimension in relation to reference designs (available from CAD). Secondly automated phased array technology was deployed to inspect and produce ultrasonic thickness mapping of components of nominal 20mm thickness. Parameters such as overall cycle time, part dimensional accuracy, robotic path accuracy and data registration are assessed in the paper to highlight both the current state of the art performance available and the future direction of required research focus.

  8. Structural analysis of an NDE-inspected carbon-carbon component

    NASA Technical Reports Server (NTRS)

    Striz, A. G.; Cruse, G.; Kline, R. A.; Madaras, E. I.

    1992-01-01

    In this research, it is demonstrated that the integration of nondestructive evaluation with the finite element method (a quantitative NDE/FEM approach) can be used for analysis and behavior prediction of advanced materials, such as fiber composites, after processing and during in-service testing. First, stress, strain, and energy data were calculated by the finite element method for square plates with a 10 percent difference in the material properties between specified segments, i.e., between the center and the outside section or between two halves of the plate. This demonstrated the efficiency of the method in predicting variations in the structural behavior based on small material property differences. Then, finite element analyses and actual axial compression tests were performed on a Space Shuttle brake stator made from woven carbon-carbon composites. The material properties used in the numerical modeling of the stator were previously characterized at a large number of points on the component by quantitative NDE-procedures, i.e., ultrasonics and radiography. The results from the experimental compressive loading tests were used to verify the NDE/FEM results. Good agreement was found for most parameters.

  9. NDE to Manage Atmospheric SCC in Canisters for Dry Storage of Spent Fuel: An Assessment

    SciTech Connect

    Meyer, Ryan M.; Pardini, Allan F.; Cuta, Judith M.; Adkins, Harold E.; Casella, Andrew M.; Qiao, Hong; Larche, Michael R.; Diaz, Aaron A.; Doctor, Steven R.

    2013-09-01

    This report documents efforts to assess representative horizontal (Transuclear NUHOMS®) and vertical (Holtec HI-STORM) storage systems for the implementation of non-destructive examination (NDE) methods or techniques to manage atmospheric stress corrosion cracking (SCC) in canisters for dry storage of used nuclear fuel. The assessment is conducted by assessing accessibility and deployment, environmental compatibility, and applicability of NDE methods. A recommendation of this assessment is to focus on bulk ultrasonic and eddy current techniques for direct canister monitoring of atmospheric SCC. This assessment also highlights canister regions that may be most vulnerable to atmospheric SCC to guide the use of bulk ultrasonic and eddy current examinations. An assessment of accessibility also identifies canister regions that are easiest and more difficult to access through the ventilation paths of the concrete shielding modules. A conceivable sampling strategy for canister inspections is to sample only the easiest to access portions of vulnerable regions. There are aspects to performing an NDE inspection of dry canister storage system (DCSS) canisters for atmospheric SCC that have not been addressed in previous performance studies. These aspects provide the basis for recommendations of future efforts to determine the capability and performance of eddy current and bulk ultrasonic examinations for atmospheric SCC in DCSS canisters. Finally, other important areas of investigation are identified including the development of instrumented surveillance specimens to identify when conditions are conducive for atmospheric SCC, characterization of atmospheric SCC morphology, and an assessment of air flow patterns over canister surfaces and their influence on chloride deposition.

  10. An interaction between NDE1 and high birth weight increases schizophrenia susceptibility.

    PubMed

    Wegelius, Asko; Pankakoski, Maiju; Tomppo, Liisa; Lehto, Ulriika; Lönnqvist, Jouko; Suvisaari, Jaana; Paunio, Tiina; Hennah, William

    2015-12-15

    Pre- and perinatal environmental factors have been shown to increase schizophrenia risk particularly when combined with genetic liability. The investigation of specific gene environment interactions in the etiology of psychiatric disorders has gained momentum. We used multivariate GEE regression modeling to investigate the interaction between genes of the DISC1 pathway and birth weight, in relation to schizophrenia susceptibility in a Finnish schizophrenia family cohort. The study sample consisted of 457 subjects with both genotype and birth weight information. Gender and place of birth were adjusted for in the models. We found a significant interaction between birth weight and two NDE1 markers in relation to increased schizophrenia risk: a four SNP haplotype spanning NDE1 (b=1.26, SE=0.5, p=0.012) and one of its constituent SNPs rs4781678 (b=1.33, SE=0.51, p=0.010). Specifically, high birth weight (>4000g) was associated with increased schizophrenia risk among subjects homozygous for the previously identified risk alleles. The study was based on a family study sample with high genetic loading for schizophrenia and thus our findings cannot directly be generalized as representing the general population. Our results suggest that the functions mediated by NDE1 during the early stages of neurodevelopment are susceptible to the additional disruptive effects of pre- and perinatal environmental factors associated with high birth weight, augmenting schizophrenia susceptibility. PMID:26350705

  11. NDE and mechanical removal of sludge in PWR steam generators: Volume 2, Vendor practices: Final report

    SciTech Connect

    Kidd, C.C.; Scharton, T.D.; Spencer, R.B.; Taylor, G.B.; Stewart, D.R.; Gallagher, M.J.; Johnson, L.E.; Sapia, M.A.; Edwards, L.J.; Dashukewich, M.L.

    1988-01-01

    A study was made to identify the needs of utilities for detecting, measuring, and mechanically removing sludge and related corrosion products from PWR steam generators, both recirculating U-tube and once through designs. The study determining, from the utility-user viewpoint, how well these needs are being met by currently available technology; identified opportunities for improvement; and made recommendations for research efforts to realize these opportunities. Methods for chemically removing sludge and corrosion products from steam generators, i.e., use of chemical solvents, were not addressed. Reports from nuclear steam supply system vendors and independent service vendors on their current processes and prior developmental efforts to realize these opportunities. Methods for chemically removing sludge and corrosion products from steam generators, i.e., use of chemical solvents, were not addressed. Reports from nuclear steam supply system vendors and independent service vendors on their current processes and prior developmental efforts with mechanical removal methods and NDE techniques are included in the study. In addition, information was obtained from the technical literature and from discussions and visits with knowledgeable individuals at utilities, service vendors, and engineering and consulting firms. Current removal methods examined included sludge lancing, pressure pulse and water slap; current NDE techniques examined included eddy current, optical instruments, sludge sampling, and water balance measurements. Additional NDE techniques reported on by the service vendors included Hall effect and magnetic field sensing probes, ultrasonic, and radiation attenuation techniques.

  12. Application of Hilbert-Huang Transform for Improved Defect Detection in Terahertz NDE of Shuttle Tiles

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.

    2005-01-01

    Terahertz NDE is being examined as a method to inspect the adhesive bond-line of Space Shuttle tiles for defects. Terahertz signals are generated and detected, using optical excitation of biased semiconductors with femtosecond laser pulses. Shuttle tile samples were manufactured with defects that included repair regions unbond regions, and other conditions that occur in Shuttle structures. These samples were inspected with a commercial terahertz NDE system that scanned a tile and generated a data set of RF signals. The signals were post processed to generate C-scan type images that are typically seen in ultrasonic NDE. To improve defect visualization the Hilbert-Huang Transform, a transform that decomposes a signal into oscillating components called intrinsic mode functions, was applied to test signals identified as being in and out of the defect regions and then on a complete data set. As expected with this transform, the results showed that the decomposed low-order modes correspond to signal noise while the high-order modes correspond to low frequency oscillations in the signal and mid-order modes correspond to local signal oscillations. The local oscillations compare well with various reflection interfaces and the defect locations in the original signal.

  13. On-orbit NDE: A novel approach to tube weld inspection

    NASA Technical Reports Server (NTRS)

    Michaels, Kerry; Hughes, Greg

    1994-01-01

    The challenge of fabrication and repair of structures in space must be met if we are to utilize and maintain long-duration space facilities. Welding techniques have been demonstrated to provide the most reliable means to accomplish this task. Over the past few years, methods have been developed to perform orbital tube welding employing space-based welding technology pioneered by the former Soviet Union. Welding can result in the formation of defects, which threaten the structural integrity of the welded joint. Implementation of welding on-orbit, therefore, must also include methods to evaluate the quality and integrity of the welded joints. To achieve this goal, the development of an on-orbit tube weld inspection system, utilizing alternating current field measurement (ACFM) technology, has been under taken. This paper describes the development of the ACFM on-orbit tube weld inspection tool. Topics discussed include: requirements for on-orbit NDE, basic theory of ACFM, its advantages over other NDE methods for on-orbit applications, and the ACFM NDE system design. System operation and trial inspection results are also discussed. Future work with this technology is also considered.

  14. NDE measurements for understanding of performance: A few case studies on engineering components, human health and cultural heritage

    NASA Astrophysics Data System (ADS)

    Raj, Baldev; Venkatraman, B.

    2013-01-01

    Life cycle management involves a seamless integration of materials, design, analysis, production, manufacturing, and degradation plus, a wide variety of disciplines relating to surveillance and characterisation with adequate feedback and control. Science and technology of non-destructive evaluation (NDE) links all these domains and disciplines together in a seamless and robust manner. A number of research programs on NDE science and technology have evolved during the last four decades world over including the one at Indira Gandhi Centre for Atomic Research, Kalpakkam, initiated and nurtured by the first author. Many engineering and technology challenges pertaining to fast spectrum reactors have been successfully solved by this Centre through development of innovative sensors, procedures and coupled with strong basic science and modeling approaches. These technologies have also been selectively applied in gaining insights of human health and cultural heritage. This paper highlights some of the innovative NDE sensors and techniques developed in the field of electromagnetic NDE and their successful applications. A few interesting case studies pertaining to NDE in heritage and healthcare using acoustic and thermal methods are also presented.

  15. Characterization of melt-infiltrated SiC/SiC composite combustor liners using meso- and micro-NDE techniques

    SciTech Connect

    Ellingson, W. A.; Sun, J. G.; More, K. L.; Hines, R.

    2000-01-26

    Melt-infiltrated ceramic matrix composite SiC/SiC material systems are under development for use in combustor liners for low-emission advanced gas turbines. Uncertainty in repeatability of processing methods for these large components (33--76 cm diameter), and hence possible reduced reliability for the end user. This requires that appropriate test methods, at both meso- and micro-scale, be used to ensure that the liners are acceptable for use. Nondestructive evaluation (NDE) methods, if demonstrated to reliably detect changes caused by processing, would be of significant benefit to both manufacturer and end user. This paper describes the NDE methods and their applications in detecting a process upset in a melt-infiltrated 33 cm combustor liner and how high-resolution scanning electron microscopy was used to verify the NDE data.

  16. Application of automated NDE data evaluation to missile and aircraft systems

    NASA Astrophysics Data System (ADS)

    Hildreth, Joseph H.

    1996-11-01

    As part of the advanced launch system technology development effort begun in 1989, the Air Force initiated a program to automate to the extent possible the processing NDE data from the inspection of solid rocket motors during fabrication. The computerized system, called the automated NDE data evaluation system (ANDES), was developed under contract to Martin Marietta. The generic ANDES system has been tailored to support inspection tasks at two Air Logistic Centers in the Air Force. These centers are the Ogden Air Logistic Center at Hill AFB, UT and the San Antonio Air Logistic Center at Kelly AFB, TX. The ANDES systems can be configured to process digital or digitize NDE data from any source. The system will analyze the data for anomalies, classify detected anomalies, and make a recommendation ont he serviceability of the component containing the anomalies base on established criteria. The ANDES systems at Hill AFB is configured to process x-ray computed tomography (CT) images in support of the surveillance activities on the Minuteman III third stage solid rocket motors. The system functions as a supplement to the visual image analysis effort and as an automated report generation and electronic report storage device. The ANDES system installed at Kelly AFB also processes CT images. The components supported are the oil scavenging assembly from the F-100 aircraft engine,t he yoke pivot block casting data images for void content and cracks and a braised joint on the oil scavenge tube for leak paths and total wetted area. The paper will briefly discuss the ANDES development history, the system hardware and software architectures employed at both Hill AFB and Kelly AFB, and a brief description of the performance of the operational systems.

  17. NDE Development for Inspection of the Ares I Crew Launch Vehicle

    NASA Technical Reports Server (NTRS)

    Richter, Joel; Russell, Sam S.

    2007-01-01

    NASA is designing a new crewed launch vehicle called Ares I to replace the Space Shuttle after its scheduled retirement in 2010. This new launch vehicle will build on the Shuttle technology in many ways including using a first stage based upon the Space Shuttle Solid Rocket Booster, advanced aluminum alloys for the second stage tanks, and friction stir welding to assemble the second stage. Friction stir welding uses a spinning pin that is inserted in the joint between two panels that are to be welded. The pin mechanically mixes the metal together below the melting temperature to form the weld. Friction stir welding allows high strength joints in metals that would otherwise lose much of their strength as they are melted during the fusion welding process. One significant change from the Space Shuttle that impacts NDE is the implementation of self-reacting friction stir welding for non-linear welds on the primary metallic structure. The self-reacting technique differs from the conventional technique because the load of the pin tool pressing down on the metal being joined is reacted by a nut on the end of the tool rather than an anvil behind the part. No spacecraft has ever flown with a self-reacting friction stir weld, so this is a major advancement in the manufacturing process, bringing with it a whole new set of challenges for NDE to overcome. Another impact is the proposed usage of an aluminum face sheet, phenolic honeycomb sandwich structure for a common bulkhead between the fuel and oxidizer tanks. This design was used on the second stage of Saturn IB and the second and third stages of Saturn V, but both the manufacturing and subsequent inspection were very costly and time consuming so a more efficient inspection method is sought. The current state of development of these inspections will be presented, along with other information pertinent to NDE of the Ares I.

  18. Independent Assessment of Instrumentation for ISS On-Orbit NDE. Volume 2; Appendices

    NASA Technical Reports Server (NTRS)

    Madaras, Eric I.

    2013-01-01

    International Space Station (ISS) Structural and Mechanical Systems Manager, requested that the NASA Engineering and Safety Center (NESC) provide a quantitative assessment of commercially available nondestructive evaluation (NDE) instruments for potential application to the ISS. This work supports risk mitigation as outlined in the ISS Integrated Risk Management Application (IRMA) Watch Item #4669, which addresses the requirement for structural integrity after an ISS pressure wall leak in the event of a penetration due to micrometeoroid or debris (MMOD) impact. This document contains the appendices the final report.

  19. Independent Assessment of Instrumentation for ISS On-Orbit NDE. Volume 1

    NASA Technical Reports Server (NTRS)

    Madaras, Eric I

    2013-01-01

    International Space Station (ISS) Structural and Mechanical Systems Manager, requested that the NASA Engineering and Safety Center (NESC) provide a quantitative assessment of commercially available nondestructive evaluation (NDE) instruments for potential application to the ISS. This work supports risk mitigation as outlined in the ISS Integrated Risk Management Application (IRMA) Watch Item #4669, which addresses the requirement for structural integrity after an ISS pressure wall leak in the event of a penetration due to micrometeoroid or debris (MMOD) impact. This document contains the outcome of the NESC assessment.

  20. Water content and its effect on ultrasound propagation in concrete--the possibility of NDE

    PubMed

    Ohdaira; Masuzawa

    2000-03-01

    It is known that water content or moisture affects the strength of concrete. The purpose of this study is to examine the possibility of the NDE of concrete from a knowledge of the relationship between water content and ultrasonic propagation in concrete. The results of measurements made on the ultrasound velocity and the frequency component on ultrasonic propagation as a function of the water content in concrete are reported. Test pieces of concrete made from common materials were made for the fundamental studies. The test piece dimensions were 10 cm in diameter and 20 cm in length. Test pieces were immersed in water for about 50 days to saturate them. To measure the effect of different water contents, test pieces were put in a drying chamber to change the amount of water between measurements. This procedure was repeated until the concrete was completely dried and the weight no longer changed. Water contents were defined as weight percentage to full dried state. Thus water content could be changed from 8% to 0%. Using the pulse transmission method, ultrasonic propagation in the frequency range 20 to 100 kHz was measured as a function of water content. The sound velocity varied gradually from 3000 m/s to 4500 m/s according to the water content. The frequency of maximum transmission also depended on the water content in this frequency range. It is considered that the ultrasonic NDE of concrete strength is feasible. PMID:10829724

  1. Exploration of COTS Ultrasonic NDE Methods for ISS MMOD Impact Analysis

    NASA Technical Reports Server (NTRS)

    Violette, Daniel P.; Koshti, Ajay; Stanley, David

    2012-01-01

    The high orbital speed of the International Space Station (ISS) has created a concern about Micro-Meteorite and Orbital Debris (MMOD). The possibility exists that such an impact could cause significant damage to the ISS pressure wall, and possibly lead to a pressure leak. This paper explores the potential of using commercial off-the-shelf (COTS) Ultrasonic Non-Destructive Evaluation (NDE) techniques in order to inspect and analyze MMOD impact damage if such an event would happen to occur. Different types of intra vehicular activity (IVA) Ultrasonic NDE equipment were evaluated, including the Olympus Omniscan MX and the General Electric Phasor XS. The equipment was tested by inspecting various aluminum standards and impact damage test plates in order to determine technological limitations of the equipment as well as the ease of use and availability of features. This study allowed for the design of scanning procedures in order to evaluate the extent of damage caused by an MMOD impact. Lastly, comparisons were drawn between the different pieces of COTS software and a recommendation is made based on each device s capability.

  2. Detection sensitivity of x-ray CT imaging for NDE of green-state ceramics

    SciTech Connect

    Gopalsami, N.; Rizo, P.; Ellingson, W.A. ); Tracey, D.M. . Advanced Ceramics Div.)

    1991-01-01

    Improved ceramic-processing methods that use pressure slip-casting and injection molding are being developed at Norton Advanced Ceramics, with a goal of producing reliable structural ceramics for advanced heat engines. Nondestructive evaluation (NDE) of ceramic parts at different stages of processing can provide useful diagnostic information to help improve processing techniques. For example, an evaluation of density gradients in as-cast green-body samples can be used to judge mold performance and make changes in mold design. Also, the ability to detect minute flaws (20 to 50 {mu}m), such as agglomerates, inclusions, and voids, in green-body, presintered, and densified parts is important in ensuring structural reliability of the final parts, because these flaws, above certain critical sizes, can lead to catastrophic failure. Three-dimensional microfocus X-ray computed tomography (CT) and nuclear magnetic resonance imaging (MRI) systems have been developed at Argonne National Laboratory (ANL) for application to quantitative NDE evaluation of ceramics. This paper evaluates the detection sensitivity of the ANL X-ray CT system when used to determine density gradients, inclusions, and voids in green-state Si{sub 3}N{sub 4} ceramics. A theoretical account of key system- and sample-related parameters affecting X-ray CT detection sensitivity is given, and results of experimental evaluation are presented. Density calibration phantoms and net-shape-formed tensile rods with seeded defects were used in the experimental evaluation of detection limits. 6 refs., 6 figs., 1 tab.

  3. A Software Platform for Post-Processing Waveform-Based NDE

    NASA Technical Reports Server (NTRS)

    Roth, Donald J.; Martin, Richard E.; Seebo, Jeff P.; Trinh, Long B.; Walker, James L.; Winfree, William P.

    2007-01-01

    Ultrasonic, microwave, and terahertz nondestructive evaluation imaging systems generally require the acquisition of waveforms at each scan point to form an image. For such systems, signal and image processing methods are commonly needed to extract information from the waves and improve resolution of, and highlight, defects in the image. Since some similarity exists for all waveform-based NDE methods, it would seem a common software platform containing multiple signal and image processing techniques to process the waveforms and images makes sense where multiple techniques, scientists, engineers, and organizations are involved. This presentation describes NASA Glenn Research Center's approach in developing a common software platform for processing waveform-based NDE signals and images. This platform is currently in use at NASA Glenn and at Lockheed Martin Michoud Assembly Facility for processing of pulsed terahertz and ultrasonic data. Highlights of the software operation will be given. A case study will be shown for use with terahertz data. The authors also request scientists and engineers who are interested in sharing customized signal and image processing algorithms to contribute to this effort by letting the authors code up and include these algorithms in future releases.

  4. Replacing methyl chloroform for cleaning turbine generator components and NDE applications

    SciTech Connect

    Bailey, K.P.; O'Shanka, J.J.; Corley, T.J. . Power Generation Business Unit); Sadhir, R.K. )

    1993-08-01

    Industrial applications of methyl chloroform (1,1,1-trichloroethane) have proven to be a significant concern to the environment. As a chlorofluorocarbon (CFC), the chemical is classified by the Environmental Protection Agency as an ozone-layer-depleting substance (OLDS). CFCs are effective cleaners of organic-based materials (oils, greases, cutting fluids, etc.). The Westinghouse Power Generation Business Unit (PGBU) has taken a proactive approach to this problem and instituted two programs in 1991 and 1992 to eliminate their consumption of CFCs. The scope of the first program was to establish an alternate cleaner for the removal of oil on generator stator windings. The second program built on the work of the first program, extending the scope to include general purpose cleaning of various contaminants prior to and at the completion of nondestructive examinations (NDE). The article that follows details the methodology, results, discussions, and conclusions of the second program and the data extrapolated from the first program. The specific NDE qualification requirements are highlighted in the methodology section.

  5. Investigation of Fiber Waviness in a Thick Glass Composite Beam Using THz NDE

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.

    2008-01-01

    Fiber waviness in laminated composite material is introduced during manufacture because of uneven curing, resin shrinkage, or ply buckling caused by bending the composite lay-up into its final shape prior to curing. The resulting waviness has a detrimental effect on mechanical properties, therefore this condition is important to detect and characterize. Ultrasonic characterization methods are difficult to interpret because elastic wave propagation is highly dependent on ply orientation and material stresses. By comparison, the pulsed terahertz response of the composite is shown to provide clear indications of the fiber waviness. Pulsed Terahertz NDE is an electromagnetic inspection method that operates in the frequency range between 300 GHz and 3 THz. Its propagation is influenced by refractive index variations and interfaces. This work applies pulsed Terahertz NDE to the inspection of a thick composite beam with fiber waviness. The sample is a laminated glass composite material approximately 15mm thick with a 90-degree bend. Terahertz response from the planar section, away from the bend, is indicative of a homogeneous material with no major reflections from internal plies, while the multiple reflections at the bend area correspond to the fiber waviness. Results of these measurements are presented for the planar and bend areas.

  6. Directed Design of Experiments for Validating Probability of Detection Capability of NDE Systems (DOEPOD)

    NASA Technical Reports Server (NTRS)

    Generazio, Edward R.

    2015-01-01

    Directed Design of Experiments for Validating Probability of Detection Capability of NDE Systems (DOEPOD) Manual v.1.2 The capability of an inspection system is established by applications of various methodologies to determine the probability of detection (POD). One accepted metric of an adequate inspection system is that there is 95% confidence that the POD is greater than 90% (90/95 POD). Design of experiments for validating probability of detection capability of nondestructive evaluation (NDE) systems (DOEPOD) is a methodology that is implemented via software to serve as a diagnostic tool providing detailed analysis of POD test data, guidance on establishing data distribution requirements, and resolving test issues. DOEPOD demands utilization of observance of occurrences. The DOEPOD capability has been developed to provide an efficient and accurate methodology that yields observed POD and confidence bounds for both Hit-Miss or signal amplitude testing. DOEPOD does not assume prescribed POD logarithmic or similar functions with assumed adequacy over a wide range of flaw sizes and inspection system technologies, so that multi-parameter curve fitting or model optimization approaches to generate a POD curve are not required. DOEPOD applications for supporting inspector qualifications is included.

  7. Digital Audio Signal Processing and Nde: AN Unlikely but Valuable Partnership

    NASA Astrophysics Data System (ADS)

    Gaydecki, Patrick

    2008-02-01

    In the Digital Signal Processing (DSP) group, within the School of Electrical and Electronic Engineering at The University of Manchester, research is conducted into two seemingly distinct and disparate subjects: instrumentation for nondestructive evaluation, and DSP systems & algorithms for digital audio. We have often found that many of the hardware systems and algorithms employed to recover, extract or enhance audio signals may also be applied to signals provided by ultrasonic or magnetic NDE instruments. Furthermore, modern DSP hardware is so fast (typically performing hundreds of millions of operations per second), that much of the processing and signal reconstruction may be performed in real time. Here, we describe some of the hardware systems we have developed, together with algorithms that can be implemented both in real time and offline. A next generation system has now been designed, which incorporates a processor operating at 0.55 Giga MMACS, six input and eight output analogue channels, digital input/output in the form of S/PDIF, a JTAG and a USB interface. The software allows the user, with no knowledge of filter theory or programming, to design and run standard or arbitrary FIR, IIR and adaptive filters. Using audio as a vehicle, we can demonstrate the remarkable properties of modern reconstruction algorithms when used in conjunction with such hardware; applications in NDE include signal enhancement and recovery in acoustic, ultrasonic, magnetic and eddy current modalities.

  8. NDE detectability of fatigue-type cracks in high-strength alloys: NDI reliability assessments

    NASA Technical Reports Server (NTRS)

    Christner, Brent K.; Long, Donald L.; Rummel, Ward D.

    1988-01-01

    This program was conducted to generate quantitative flaw detection capability data for the nondestructive evaluation (NDE) techniques typically practiced by aerospace contractors. Inconel 718 and Haynes 188 alloy test specimens containing fatigue flaws with a wide distribution of sizes were used to assess the flaw detection capabilities at a number of contractor and government facilities. During this program 85 inspection sequences were completed presenting a total of 20,994 fatigue cracks to 53 different inspectors. The inspection sequences completed included 78 liquid penetrant, 4 eddy current, and 3 ultrasonic evaluations. The results of the assessment inspections are presented and discussed. In generating the flaw detection capability data base, procedures for data collection, data analysis, and specimen care and maintenance were developed, demonstrated, and validated. The data collection procedures and methods that evolved during this program for the measurement of flaw detection capabilities and the effects of inspection variables on performance are discussed. The Inconel 718 and Haynes 188 test specimens that were used in conducting this program and the NDE assessment procedures that were demonstrated, provide NASA with the capability to accurately assess the flaw detection capabilities of specific inspection procedures being applied or proposed for use on current and future fracture control hardware program.

  9. Ultrasound nondestructive evaluation (NDE) imaging with transducer arrays and adaptive processing.

    PubMed

    Li, Minghui; Hayward, Gordon

    2012-01-01

    This paper addresses the challenging problem of ultrasonic non-destructive evaluation (NDE) imaging with adaptive transducer arrays. In NDE applications, most materials like concrete, stainless steel and carbon-reinforced composites used extensively in industries and civil engineering exhibit heterogeneous internal structure. When inspected using ultrasound, the signals from defects are significantly corrupted by the echoes form randomly distributed scatterers, even defects that are much larger than these random reflectors are difficult to detect with the conventional delay-and-sum operation. We propose to apply adaptive beamforming to the received data samples to reduce the interference and clutter noise. Beamforming is to manipulate the array beam pattern by appropriately weighting the per-element delayed data samples prior to summing them. The adaptive weights are computed from the statistical analysis of the data samples. This delay-weight-and-sum process can be explained as applying a lateral spatial filter to the signals across the probe aperture. Simulations show that the clutter noise is reduced by more than 30 dB and the lateral resolution is enhanced simultaneously when adaptive beamforming is applied. In experiments inspecting a steel block with side-drilled holes, good quantitative agreement with simulation results is demonstrated. PMID:22368457

  10. Composite Materials NDE Using Enhanced Leaky Lamb Wave Dispersion Data Acquisition Method

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Mal, Ajit; Lih, Shyh-Shiuh; Chang, Zensheu

    1999-01-01

    The leaky Lamb wave (LLW) technique is approaching a maturity level that is making it an attractive quantitative NDE tool for composites and bonded joints. Since it was first observed in 1982, the phenomenon has been studied extensively, particularly in composite materials. The wave is induced by oblique insonification using a pitch-catch arrangement and the plate wave modes are detected by identifying minima in the reflected spectra to obtain the dispersion data. The wave behavior in multi-orientation laminates has been well documented and corroborated experimentally with high accuracy. The sensitivity of the wave to the elastic constants of the material and to the boundary conditions led to the capability to measure the elastic properties of bonded joints. Recently, the authors significantly enhanced the LLW method's capability by increasing the speed of the data acquisition, the number of modes that can be identified and the accuracy of the data inversion. In spite of the theoretical and experimental progress, methods that employ oblique insonification of composites are still not being applied as standard industrial NDE methods. The authors investigated the issues that are hampering the transition of the LLW to industrial applications and identified 4 key issues. The current capability of the method and the nature of these issues are described in this paper.

  11. Robotic Inspection System for Non-Destructive Evaluation (nde) of Pipes

    NASA Astrophysics Data System (ADS)

    Mackenzie, L. D.; Pierce, S. G.; Hayward, G.

    2009-03-01

    The demand for remote inspection of pipework in the processing cells of nuclear plant provides significant challenges of access, navigation, inspection technique and data communication. Such processing cells typically contain several kilometres of densely packed pipework whose actual physical layout may be poorly documented. Access to these pipes is typically afforded through the radiation shield via a small removable concrete plug which may be several meters from the actual inspection site, thus considerably complicating practical inspection. The current research focuses on the robotic deployment of multiple NDE payloads for weld inspection along non-ferritic steel pipework (thus precluding use of magnetic traction options). A fully wireless robotic inspection platform has been developed that is capable of travelling along the outside of a pipe at any orientation, while avoiding obstacles such as pipe hangers and delivering a variety of NDE payloads. An eddy current array system provides rapid imaging capabilities for surface breaking defects while an on-board camera, in addition to assisting with navigation tasks, also allows real time image processing to identify potential defects. All sensor data can be processed by the embedded microcontroller or transmitted wirelessly back to the point of access for post-processing analysis.

  12. Nuclear Technology. Course 32: Nondestructive Examination (NDE) II. Module 32-3, Fundamentals of Magnetic Particle Testing.

    ERIC Educational Resources Information Center

    Groseclose, Richard

    This third in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II explains the principles of magnets and magnetic fields and how they are applied in magnetic particle testing, describes the theory and methods of magnetizing test specimens, describes the test equipment used, discusses the principles and…

  13. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-2, Operation of Ultrasonic Test Equipment.

    ERIC Educational Resources Information Center

    Espy, John

    This second in a series of six modules for a course titled Nondestructive Examination (NDE) II describes specific ultrasonic test techniques and calibration principles. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  14. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-1, Fundamentals of Ultrasonic Testing.

    ERIC Educational Resources Information Center

    Spaulding, Bruce

    This first in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II introduces the student/trainee to the basic behavior of ultrasound, describes ultrasonic test equipment, and outlines the principal methods of ultrasonic testing. The module follows a typical format that includes the following sections: (1)…

  15. Nuclear Technology. Course 26: Nondestructive Examination (NDE) Techniques I. Module 26-7, Radiographic Specifications and Code Requirements.

    ERIC Educational Resources Information Center

    Pelton, Rick; Espy, John

    This seventh in a series of seven modules for a course titled Nondestructive Examination (NDE) Techniques I describes radiographic specifications and code requirements. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  16. Optics-Only Calibration of a Neural-Net Based Optical NDE Method for Structural Health Monitoring

    NASA Technical Reports Server (NTRS)

    Decker, Arthur J.

    2004-01-01

    A calibration process is presented that uses optical measurements alone to calibrate a neural-net based NDE method. The method itself detects small changes in the vibration mode shapes of structures. The optics-only calibration process confirms previous work that the sensitivity to vibration-amplitude changes can be as small as 10 nanometers. A more practical value in an NDE service laboratory is shown to be 50 nanometers. Both model-generated and experimental calibrations are demonstrated using two implementations of the calibration technique. The implementations are based on previously published demonstrations of the NDE method and an alternative calibration procedure that depends on comparing neural-net and point sensor measurements. The optics-only calibration method, unlike the alternative method, does not require modifications of the structure being tested or the creation of calibration objects. The calibration process can be used to test improvements in the NDE process and to develop a vibration-mode-independence of damagedetection sensitivity. The calibration effort was intended to support NASA s objective to promote safety in the operations of ground test facilities or aviation safety, in general, by allowing the detection of the gradual onset of structural changes and damage.

  17. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-5, Fundamentals of Eddy Current Testing.

    ERIC Educational Resources Information Center

    Espy, John

    This fifth in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II describes the fundamental concepts applicable to eddy current testing in general. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to…

  18. Nuclear Technology. Course 32: Nondestructive Examination (NDE) Techniques II. Module 32-6, Operation of Eddy Current Test Equipment.

    ERIC Educational Resources Information Center

    Espy, John; Selleck, Ben

    This sixth in a series of six modules for a course titled Nondestructive Examination (NDE) Techniques II details eddy current examination of steam generator tubing. The module follows a typical format that includes the following sections: (1) introduction, (2) module prerequisites, (3) objectives, (4) notes to instructor/student, (5) subject…

  19. Development of a Remotely Operated NDE System for Inspection of Hanford's Double Shell Waste Tank Knuckle Regions

    SciTech Connect

    Pardini, Allan F.; Alzheimer, James M.; Crawford, Susan L.; Diaz, Aaron A.; Gervais, Kevin L.; Harris, Robert V.; Riechers, Douglas M.; Samuel, Todd J.; Schuster, George J.; Tucker, Joseph C.; Roberts, R. A.

    2001-09-28

    This report documents work performed at the PNNL in FY01 to support development of a Remotely Operated NDE (RONDE) system capable of inspecting the knuckle region of Hanford's DSTs. The development effort utilized commercial off-the-shelf (COTS) technology wherever possible and provided a transport and scanning device for implementing the SAFT and T-SAFT techniques.

  20. Nondestructive Examination (NDE) Reliability for Inservice Inspection of Light Water Reactors. Volume 15, Semiannual report: October 1991--March 1992

    SciTech Connect

    Doctor, S.R.; Diaz, A.A.; Friley, J.R.

    1993-09-01

    The Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to ASME Code and Regulatory requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel, and other components inspected in accordance with Section XI of the ASME Code. This is a progress report covering the programmatic work from October 1991 through March 1992.

  1. Nondestructive Examination (NDE) Reliability for Inservice Inspection of Light Water Reactors. Semiannual report, April 1992--September 1992: Volume 16

    SciTech Connect

    Doctor, S.R.; Diaz, A.A.; Friley, J.R.; Greenwood, M.S.; Heasler, P.G.; Kurtz, R.J.; Simonen, F.A.; Spanner, J.C.; Vo, T.V.

    1993-11-01

    The Evaluation and Improvement of NDE Reliability for Inservice inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWRs);using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to the Regulatory and ASME Code requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel and other components inspected in accordance with Section XI of the ASME Code. This is a programs report covering the programmatic work from April 1992 through September 1992.

  2. Nondestructive Examination (NDE) Reliability for Inservice Inspection of Light Water Reactors. Volume 14, Semiannual report, April 1991--September 1991

    SciTech Connect

    Doctor, S.R.; Diaz, A.A.; Friley, J.R.; Good, M.S.; Greenwood, M.S.; Heasler, P.G.; Hockey, R.L.; Kurtz, R.J.; Simonen, F.A.; Spanner, J.C.; Taylor, T.T.; Vo, T.V.

    1992-07-01

    The Evaluation and Improvement of NDE Reliability for Inservice Inspection of Light Water Reactors (NDE Reliability) Program at the Pacific Northwest Laboratory was established by the Nuclear Regulatory Commission to determine the reliability of current inservice inspection (ISI) techniques and to develop recommendations that will ensure a suitably high inspection reliability. The objectives of this program include determining the reliability of ISI performed on the primary systems of commercial light-water reactors (LWR`s); using probabilistic fracture mechanics analysis to determine the impact of NDE unreliability on system safety; and evaluating reliability improvements that can be achieved with improved and advanced technology. A final objective is to formulate recommended revisions to the Regulatory and ASME Code requirements, based on material properties, service conditions, and NDE uncertainties. The program scope is limited to ISI of the primary systems including the piping, vessel, and other components inspected in accordance with Section XI of the ASME Code. This is a progress report covering the programmatic work from April 1991 through September 1991.

  3. Assessment of NDE for key indicators of aging cables in nuclear power plants - Interim status

    NASA Astrophysics Data System (ADS)

    Glass, S. W.; Ramuhalli, P.; Fifield, L. S.; Prowant, M. S.; Dib, G.; Tedeschi, J. R.; Suter, J. D.; Jones, A. M.; Good, M. S.; Pardini, A. F.; Hartman, T. S.

    2016-02-01

    Degradation of the cable jacket, electrical insulation, and other cable components of installed cables within nuclear power plants (NPPs) is known to occur as a function of age, temperature, radiation, and other environmental factors. System tests verify cable function under normal loads; however, the concern is over cable performance under exceptional loads associated with design-basis events (DBEs). The cable's ability to perform safely over the initial 40-year planned and licensed life has generally been demonstrated and there have been very few age-related cable failures. With greater than 1000 km of power, control, instrumentation, and other cables typically found in an NPP, replacing all the cables would be a severe cost burden. Justification for life extension to 60 and 80 years requires a cable aging management program to justify cable performance under normal operation as well as accident conditions. Currently the gold standard for determining cable insulation degradation is the elongation-at-break (EAB). This, however, is an ex-situ measurement and requires removal of a sample for laboratory investigation. A reliable nondestructive examination (NDE) in-situ approach is desirable to objectively determine the suitability of the cable for service. A variety of tests are available to assess various aspects of electrical and mechanical cable performance, but none of these tests are suitable for all cable configurations nor does any single test confirm all features of interest. Nevertheless, the complete collection of test possibilities offers a powerful range of tools to assure the integrity of critical cables. Licensees and regulators have settled on a practical program to justify continued operation based on condition monitoring of a lead sample set of cables where test data is tracked in a database and the required test data are continually adjusted based on plant and fleet-wide experience. As part of the Light Water Reactor Sustainability program sponsored

  4. Recent advancements in the electromechanical (E/M) impedance method for structural health monitoring and NDE

    NASA Astrophysics Data System (ADS)

    Giurgiutiu, Victor; Rogers, Craig A.

    1998-07-01

    The emerging electro-mechanical impedance technology has high potential for in-situ health monitoring and NDE of structural systems and complex machinery. At first, the fundamental principles of the electro-mechanical impedance method are briefly reviewed and ways for practical implementation are highlighted. The equations of piezo- electric material response are given, and the coupled electro-mechanical impedance of a piezo-electric wafer transducer as affixed to the monitored structure is discussed. Due to the high frequency operation of this NDE method, wave propagation phenomena are identified as the primary coupling method between the structural substrate and the piezo-electric wafer transducer. Attention is then focused on several recent advancements that have extended the electro-mechanical impedance method into new areas of applications and/or have developed its underlying principles. US Army Construction Engineering Research Laboratory used the electro-mechanical impedance method to monitor damage development in composite overlaid civil infrastructure specimens under full-scale static testing. A simplified E/M impedance measuring technique was employed at the Polytechnic University of Madrid, Spain, to detect damage in GFRP composite specimens. The development of miniaturized `bare-bones' impedance analyzer equipment that could be easily packaged into transponder-size dimensions is being studied at the University of South Carolina. US Army Research Laboratory developed novel piezo-composite film transducers for embedment into composite structures. Disbond gauges for monitoring the structural joints of adhesively bonded rotor blades have been studies in the Mechanical Engineering Department at the University of South Carolina. These recent developments accentuate the importance and benefits of using the electro-mechanical impedance method for on-line health monitoring and damage detection in a variety of applications. Further investigation of the electro

  5. Light Water Reactor Sustainability (LWRS) Program – Non-Destructive Evaluation (NDE) R&D Roadmap for Determining Remaining Useful Life of Aging Cables in Nuclear Power Plants

    SciTech Connect

    Simmons, K.L.; Ramuhali, P.; Brenchley, D.L.; Coble, J.B.; Hashemian, H.M.; Konnick, R.; Ray, S.

    2012-09-01

    Executive Summary [partial] The purpose of the non-destructive evaluation (NDE) R&D Roadmap for Cables is to support the Materials Aging and Degradation (MAaD) R&D pathway. A workshop was held to gather subject matter experts to develop the NDE R&D Roadmap for Cables. The focus of the workshop was to identify the technical gaps in detecting aging cables and predicting their remaining life expectancy. The workshop was held in Knoxville, Tennessee, on July 30, 2012, at Analysis and Measurement Services Corporation (AMS) headquarters. The workshop was attended by 30 experts in materials, electrical engineering, and NDE instrumentation development from the U.S. Nuclear Regulatory Commission (NRC), U.S. Department of Energy (DOE) National Laboratories (Oak Ridge National Laboratory, Pacific Northwest National Laboratory, Argonne National Laboratory, and Idaho National Engineering Laboratory), universities, commercial NDE service vendors and cable manufacturers, and the Electric Power Research Institute (EPRI).

  6. Design considerations for NDE systems in a factory setting and the application to transmission manufacture at the Chrysler Transmission Plant in Kokomo, Indiana

    SciTech Connect

    LaChapell, M.; Perkins, D.E.; Schneberk, D.J.; Erb, S.H.; Nicholson, R.E.

    1994-10-01

    Chrysler Corp. and LLNL have entered into a collaboration to enhance the NDE technology at the Kokomo transmission plant. The project spans 3 years and a wide variety of different projects. Goals are making NDE automated, reliable, and capable of avoiding destructive testing. This requires NDE systems to be better utilized by quality teams on the shop floor and better connected for providing in one place a sufficient set of data for identifying problems in a manufacturing operation, and prescribing an adjustment. The approach is illustrated on two different processes, laser welding and pressure die casting; in each case data are combined from different NDE systems to enable a decision on an adjustment in process variables.

  7. Technical Letter Report - Preliminary Assessment of NDE Methods on Inspection of HDPE Butt Fusion Piping Joints for Lack of Fusion

    SciTech Connect

    Crawford, Susan L.; Cumblidge, Stephen E.; Doctor, Steven R.; Hall, Thomas E.; Anderson, Michael T.

    2008-05-29

    The U.S. Nuclear Regulatory Commission (NRC) has a multi-year program at the Pacific Northwest National Laboratory (PNNL) to provide engineering studies and assessments of issues related to the use of nondestructive evaluation (NDE) methods for the reliable inspection of nuclear power plant components. As part of this program, there is a subtask 2D that was set up to address an assessment of issues related to the NDE of high density polyethylene (HDPE) butt fusion joints. This work is being driven by the nuclear industry wanting to employ HDPE materials in nuclear power plant systems. This being a new material for use in nuclear applications, there are a number of issues related to its use and potential problems that may evolve. The industry is pursuing ASME Code Case N-755 entitled “Use of Polyethylene (PE) Plastic Pipe for Section III, Division 1, Construction and Section XI Repair/Replacement Activities” that contains the requirements for nuclear power plant applications of HDPE. This Code Case requires that inspections be performed after the fusion joint is made by visually examining the bead that is formed and conducting a pressure test of the joint. These tests are only effective in general if gross through-wall flaws exist in the fusion joint. The NRC wants to know whether a volumetric inspection can be conducted on the fusion joint that will reliably detect lack-of-fusion conditions that may be produced during joint fusing. The NRC has requested that the work that PNNL is conducting be provided to assist them in resolving this inspection issue of whether effective volumetric NDE can be conducted to detect lack of fusion (LOF) in the butt HDPE joints. PNNL had 24 HDPE pipe specimens manufactured of 3408 material to contain LOF conditions that could be used to assess the effectiveness of NDE in detecting the LOF. Basic ultrasonic material properties were measured and used to guide the use of phased arrays and time-of-flight diffraction (TOFD) work that

  8. Nde of Lumber and Natural Fiber Based Products with Air Coupled Ultrasound

    NASA Astrophysics Data System (ADS)

    Hsu, David K.; Utrata, David; Kuo, Monlin

    2010-02-01

    Due to the porous nature of wood and natural fiber based products, conventional fluid or gel coupled ultrasonic inspection is unsuitable. Air-coupled ultrasonic transmission scanning, being non-contact, is ideally suited for inspecting lumber, wood and natural fiber based products. We report here several successful applications of air-coupled ultrasound for the inspection of wood. Air-coupled ultrasonic scan at 120 kHz can easily detect "sinker-stock" lumber in which bacterial damage of ray tissue cells had occurred during anaerobic pond storage. Channels in ash lumber board caused by insect bore were imaged in transmission scan. Delamination and material inhomogeneities were mapped out in manufactured wood and natural fiber products including medium density fiberboards, compression molded shredded waste wood with formaldehyde resin, and acoustic panels molded with kenaf fibers. The study has demonstrated some of the capabilities of air-coupled ultrasound in the NDE of forest products.

  9. Miniaturized hand held microwave interference scanning system for NDE of dielectric armor and armor systems

    SciTech Connect

    Schmidt, Karl F.; Little, Jack R.; Ellingson, William A.; Meitzler, Thomas J.; Green, William

    2011-06-23

    Inspection of ceramic-based armor has advanced through development of a microwave-based, portable, non-contact NDE system. Recently, this system was miniaturized and made wireless for maximum utility in field applications. The electronic components and functionality of the laboratory system are retained, with alternative means of position input for creation of scan images. Validation of the detection capability was recently demonstrated using specially fabricated surrogates and ballistic impact-damaged specimens. The microwave data results have been compared to data from laboratory-based microwave interferometry systems and digital x-ray imaging. The microwave interference scanning has been shown to reliably detect cracks, laminar features and material property variations. The authors present details of the system operation, descriptions of the test samples used and recent results obtained.

  10. Object motion tracking in the NDE laboratory by random sample iterative closest point

    NASA Astrophysics Data System (ADS)

    Radkowski, Rafael; Wehr, David; Gregory, Elizabeth; Holland, Stephen D.

    2016-02-01

    We present a computationally efficient technique for real-time motion tracking in the NDE laboratory. Our goal is to track object shapes in an flash thermography test stand to determine the position and orientation of the specimen which facilitates to register thermography data to a 3D part model. Object shapes can be different specimens and fixtures. Specimens can be manually aligned at any test stand, the position and orientation of every a-priori known shape can be computed and forwarded to the data management software. Our technique relies on the random sample consensus (RANSAC) approach to the iterative closest point (ICP) problem for identifying object shapes, thus, it is robust in different situations. The paper introduces the computational techniques and experiments along with the results.

  11. US Air Force perspective on validated NDE - Past, present, and future

    NASA Astrophysics Data System (ADS)

    Lindgren, Eric A.

    2016-02-01

    The concept of inspection has accompanied aviation since the work of the Wright Brothers. Inspection for both initial quality/materials acceptance and readiness for flight have been coupled with US Air Force (USAF) since its inception as the US Army Signal Corps. Initial nondestructive evaluation work expanded beyond visual inspection to include radiography and magnetic particle in the 1920's and 1930's as air frames transitioned to metal and engines used higher strength steels. Within the USAF Research and Development community, a Nondestructive Test Section was stood up in 1952 and the Nondestructive Evaluation Branch (NDE) was established in 1974. In 2012 the name was changed to the Materials State Awareness Branch. This name change reflects the evolution from a primary focus on inspections for damage and defects in materials to the characterization of the underlying materials structure that governs properties of the materials of interest for Air Force applications.

  12. Processing and Probability Analysis of Pulsed Terahertz NDE of Corrosion under Shuttle Tile Data

    NASA Technical Reports Server (NTRS)

    Anastasi, Robert F.; Madaras, Eric I.; Seebo, Jeffrey P.; Ely, Thomas M.

    2009-01-01

    This paper examines data processing and probability analysis of pulsed terahertz NDE scans of corrosion defects under a Shuttle tile. Pulsed terahertz data collected from an aluminum plate with fabricated corrosion defects and covered with a Shuttle tile is presented. The corrosion defects imaged were fabricated by electrochemically etching areas of various diameter and depth in the plate. In this work, the aluminum plate echo signal is located in the terahertz time-of-flight data and a threshold is applied to produce a binary image of sample features. Feature location and area are examined and identified as corrosion through comparison with the known defect layout. The results are tabulated with hit, miss, or false call information for a probability of detection analysis that is used to identify an optimal processing threshold.

  13. Evaluation of Waveform Mapping as a Signal Processing Tool for Quantitative Ultrasonic NDE

    NASA Technical Reports Server (NTRS)

    Johnston, Patrick H.; Kishoni, Doron

    1993-01-01

    The mapping of one pulsed waveform into another, more desirable waveform by the application of a time-domain filter has been employed in a number of NDE situations. The primary goal of these applications has been to improve the range resolution of an ultrasonic signal for detection of echoes arising from particular interfaces masked by the response of the transducer. The work presented here addresses the use of this technique for resolution enhancement in imaging situations and in mapping signals from different transducers to a common target waveform, allowing maintenance of quantitative calibration of ultrasonic systems. We also describe the use of this technique in terms of the frequency analysis of the resulting waveforms.

  14. Development of high-energy neutron imaging for use in NDE applications

    SciTech Connect

    Dietrich, F; Hall, J; Logan, C; Schmid, G

    1999-06-01

    We are currently developing a high-energy (10 - 15 MeV) neutron imaging system for use in NDE applications. Our goal is to develop an imaging system capable of detecting cubic-mm-scale voids or other structural defects in heavily-shielded low-Z materials within thick sealed objects. The system will be relatively compact (suitable for use in a small laboratory) and capable of acquiring tomographic image data sets. The design of a prototype imaging detector and multi-axis staging system will be discussed and selected results from recent imaging experiments will be presented. The development of an intense, accelerator-driven neutron source suitable for use with the imaging system will also be discussed. Keywords: neutron imaging, neutron radiography, computed tomography, non-destructive inspection, neutron sources

  15. Position-controlled data acquisition embedded system for magnetic NDE of bridge stay cables.

    PubMed

    Maldonado-Lopez, Rocio; Christen, Rouven

    2011-01-01

    This work presents a custom-tailored sensing and data acquisition embedded system, designed to be integrated in a new magnetic NDE inspection device under development at Empa, a device intended for routine testing of large diameter bridge stay cables. The data acquisition (DAQ) system fulfills the speed and resolution requirements of the application and is able to continuously capture and store up to 2 GB of data at a sampling rate of 27 kS/s, with 12-bit resolution. This paper describes the DAQ system in detail, including both hardware and software implementation, as well as the key design challenges and the techniques employed to meet the specifications. Experimental results showing the performance of the system are also presented. PMID:22346572

  16. Impulse Response Estimation for Spatial Resolution Enhancement in Ultrasonic NDE Imaging

    SciTech Connect

    Clark, G A

    2004-06-25

    This report describes a signal processing algorithm and MATLAB software for improving spatial resolution in ultrasonic nondestructive evaluation (NDE) imaging of materials. Given a measured reflection signal and an associated reference signal, the algorithm produces an optimal least-squares estimate of the impulse response of the material under test. This estimated impulse response, when used in place of the raw reflection signal, enhances the spatial resolution of the ultrasonic measurements by removing distortion caused by the limited-bandwidth transducers and the materials under test. The theory behind the processing algorithms is briefly presented, while the reader is referred to the bibliography for details. The main focus of the report is to describe how to use the MATLAB software. Two processing examples using actual ultrasonic measurements are provided for tutorial purposes.

  17. NDE research efforts at the FAA Center for Aviation Systems Reliability

    NASA Technical Reports Server (NTRS)

    Thompson, Donald O.; Brasche, Lisa J. H.

    1992-01-01

    The Federal Aviation Administration-Center for Aviation Systems Reliability (FAA-CASR), a part of the Institute for Physical Research and Technology at Iowa State University, began operation in the Fall of 1990 with funding from the FAA. The mission of the FAA-CASR is to develop quantitative nondestructive evaluation (NDE) methods for aircraft structures and materials including prototype instrumentation, software, techniques, and procedures and to develop and maintain comprehensive education and training programs in aviation specific inspection procedures and practices. To accomplish this mission, FAA-CASR brings together resources from universities, government, and industry to develop a comprehensive approach to problems specific to the aviation industry. The problem areas are targeted by the FAA, aviation manufacturers, the airline industry and other members of the aviation business community. This consortium approach ensures that the focus of the efforts is on relevant problems and also facilitates effective transfer of the results to industry.

  18. Three-dimensional NDE of VHTR core components via simulation-based testing. Final report

    SciTech Connect

    Guzina, Bojan; Kunerth, Dennis

    2014-09-30

    A next generation, simulation-driven-and-enabled testing platform is developed for the 3D detection and characterization of defects and damage in nuclear graphite and composite structures in Very High Temperature Reactors (VHTRs). The proposed work addresses the critical need for the development of high-fidelity Non-Destructive Examination (NDE) technologies for as-manufactured and replaceable in-service VHTR components. Centered around the novel use of elastic (sonic and ultrasonic) waves, this project deploys a robust, non-iterative inverse solution for the 3D defect reconstruction together with a non-contact, laser-based approach to the measurement of experimental waveforms in VHTR core components. In particular, this research (1) deploys three-dimensional Scanning Laser Doppler Vibrometry (3D SLDV) as a means to accurately and remotely measure 3D displacement waveforms over the accessible surface of a VHTR core component excited by mechanical vibratory source; (2) implements a powerful new inverse technique, based on the concept of Topological Sensitivity (TS), for non-iterative elastic waveform tomography of internal defects - that permits robust 3D detection, reconstruction and characterization of discrete damage (e.g. holes and fractures) in nuclear graphite from limited-aperture NDE measurements; (3) implements state-of-the art computational (finite element) model that caters for accurately simulating elastic wave propagation in 3D blocks of nuclear graphite; (4) integrates the SLDV testing methodology with the TS imaging algorithm into a non-contact, high-fidelity NDE platform for the 3D reconstruction and characterization of defects and damage in VHTR core components; and (5) applies the proposed methodology to VHTR core component samples (both two- and three-dimensional) with a priori induced, discrete damage in the form of holes and fractures. Overall, the newly established SLDV-TS testing platform represents a next-generation NDE tool that surpasses

  19. Position-Controlled Data Acquisition Embedded System for Magnetic NDE of Bridge Stay Cables

    PubMed Central

    Maldonado-Lopez, Rocio; Christen, Rouven

    2011-01-01

    This work presents a custom-tailored sensing and data acquisition embedded system, designed to be integrated in a new magnetic NDE inspection device under development at Empa, a device intended for routine testing of large diameter bridge stay cables. The data acquisition (DAQ) system fulfills the speed and resolution requirements of the application and is able to continuously capture and store up to 2 GB of data at a sampling rate of 27 kS/s, with 12-bit resolution. This paper describes the DAQ system in detail, including both hardware and software implementation, as well as the key design challenges and the techniques employed to meet the specifications. Experimental results showing the performance of the system are also presented. PMID:22346572

  20. Elucidating the relationship between DISC1, NDEL1 and NDE1 and the risk for schizophrenia: Evidence of epistasis and competitive binding

    PubMed Central

    Burdick, Katherine E.; Kamiya, Atsushi; Hodgkinson, Colin A.; Lencz, Todd; DeRosse, Pamela; Ishizuka, Koko; Elashvili, Sarah; Arai, Hiroyuki; Goldman, David; Sawa, Akira; Malhotra, Anil K.

    2008-01-01

    DISC1 influences susceptibility to psychiatric disease and related phenotypes. Intact functions of DISC1 and its binding partners, NDEL1 and NDE1, are critical to neurodevelopmental processes aberrant in schizophrenia (SZ). Despite evidence of an NDEL1–DISC1 protein interaction, there have been no investigations of the NDEL1 gene or the relationship between NDEL1 and DISC1 in SZ. We genotyped six NDEL1 single-nucleotide polymorphisms (SNPs) in 275 Caucasian SZ patients and 200 controls and tested for association and interaction between the functional SNP Ser704Cys in DISC1 and NDEL1. We also evaluated the relationship between NDE1 and DISC1 genotype and SZ. Finally, in a series of in vitro assays, we determined the binding profiles of NDEL1 and NDE1, in relation to DISC1 Ser704Cys. We observed a single haplotype block within NDEL1; the majority of variation was captured by NDEL1 rs1391768. We observed a significant interaction between rs1391768 and DISC1 Ser704Cys, with the effect of NDEL1 on SZ evident only against the background of DISC1 Ser704 homozygosity. Secondary analyses revealed no direct relationship between NDE1 genotype and SZ; however, there was an opposite pattern of risk for NDE1 genotype when conditioned on DISC1 Ser704Cys, with NDE1 rs3784859 imparting a significant effect but only in the context of a Cys-carrying background. In addition, we report opposing binding patterns of NDEL1 and NDE1 to Ser704 versus Cys704, at the same DISC1 binding domain. These data suggest that NDEL1 significantly influences risk for SZ via an interaction with DISC1. We propose a model where NDEL1 and NDE1 compete for binding with DISC1. PMID:18469341

  1. Life assessment of boiler pressure parts. Volume 6, Guidelines for NDE of heavy section components: Final report

    SciTech Connect

    Grunloh, H.J.; Hoosic, P.T.; Berasi, M.L.; Sherlock, T.P.; Evans, R.S.; Lawrie, W.E.; Buttram, J.D.; Flora, J.H.

    1993-11-01

    The use of nondestructive techniques to assess current condition of metallic components is an integral part of the life assessment methodology developed under the RP2253-10 project and incorporated into the BLESS code. This report provides an overview of the applicable NDE methods currently available and gives detailed guidelines on their use in assessing the condition of the material in elevated temperature headers and pipes. The overview covers visual, dimensional, magnetic particle, liquid penetrant, metallographic replication, radiographic, eddy current, ultrasonic, nuclear fluorescence, electromagnetic acoustic, and acoustic emission nondestructive examination methods. A discussion of typical damage mechanisms observed in heavy section components is provided covering both high and low temperature power plant headers and pipes. Detailed guidelines on the use of the various techniques are given, including guidance on flaw disposition. Detailed and specific procedural aspects are covered in extensive appendices on ultrasonic detection, surface preparation for NDE, magnetic particle examination, and liquid penetrant examination.

  2. Non-contact main cable NDE technique for suspension bridge using magnetic flux-based B-H loop measurements

    NASA Astrophysics Data System (ADS)

    Park, Seunghee; Kim, Ju-Won; Moon, Dae-Joong

    2015-04-01

    In this study, a noncontact main cable NDE method has been developed. This cable NDE method utilizes the direct current (DC) magnetization and a searching coil-based total flux measurement. A total flux sensor head prototype was fabricated that consists of an electro-magnet yoke and a searching coil sensor. To obtain a B-H loop, a magnetic field was generated by applying a cycle of low frequency direct current to the electro-magnet yoke. During the magnetization, a search coil sensor measures the electromotive force from magnetized cable. During the magnetization process, a search coil sensor was measured the magnetic flux density. Total flux was calculated by integrating the measured magnetic flux using a fluxmeter. A B-H loop is obtained by using relationship between a cycle of input DC voltage and measured total flux. The B-H loop can reflect the property of the ferromagnetic materials. Therefore, the cross-sectional loss of cable can be detected using variation of features from the B-H curve. To verify the feasibility of the proposed steel cable NDE method, a series of experimental studies using a main-cable mock-up specimen has been performed in this study.

  3. State of the Art Assessment of NDE Techniques for Aging Cable Management in Nuclear Power Plants FY2015

    SciTech Connect

    Glass, Samuel W.; Fifield, Leonard S.; Dib, Gerges; Tedeschi, Jonathan R.; Jones, Anthony M.; Hartman, Trenton S.

    2015-09-08

    This milestone report presents an update on the state-of-the-art review and research being conducted to identify key indicators of in-containment cable aging at nuclear power plants (NPPs), and devise in-situ measurement techniques that are sensitive to these key indicators. The motivation for this study stems from the need to address open questions related to nondestructive evaluation (NDE) of aging cables for degradation detection and estimation of condition-based remaining service life. These questions arise within the context of a second round of license extension for NPPs that would extend the operating license to 60 and 80 years. Within the introduction, a review of recently published U.S. and international research and guidance for cable aging management programs including NDE technologies is provided. As with any “state-of-the-art” report, the observations are deemed accurate as of the publication date but cannot anticipate evolution of the technology. Moreover, readers are advised that research and development of cable NDE technology is an ongoing issue of global concern.

  4. Best practices for evaluating the capability of nondestructive evaluation (NDE) and structural health monitoring (SHM) techniques for damage characterization

    NASA Astrophysics Data System (ADS)

    Aldrin, John C.; Annis, Charles; Sabbagh, Harold A.; Lindgren, Eric A.

    2016-02-01

    A comprehensive approach to NDE and SHM characterization error (CE) evaluation is presented that follows the framework of the `ahat-versus-a' regression analysis for POD assessment. Characterization capability evaluation is typically more complex with respect to current POD evaluations and thus requires engineering and statistical expertise in the model-building process to ensure all key effects and interactions are addressed. Justifying the statistical model choice with underlying assumptions is key. Several sizing case studies are presented with detailed evaluations of the most appropriate statistical model for each data set. The use of a model-assisted approach is introduced to help assess the reliability of NDE and SHM characterization capability under a wide range of part, environmental and damage conditions. Best practices of using models are presented for both an eddy current NDE sizing and vibration-based SHM case studies. The results of these studies highlight the general protocol feasibility, emphasize the importance of evaluating key application characteristics prior to the study, and demonstrate an approach to quantify the role of varying SHM sensor durability and environmental conditions on characterization performance.

  5. Bond strength evaluation in adhesive joints using NDE and DIC methods

    NASA Astrophysics Data System (ADS)

    Poudel, Anish

    Adhesive bonding of graphite epoxy composite laminates to itself or traditional metal alloys in modern aerospace and aircraft structural applications offers an excellent opportunity to use the most efficient and intelligent combination of materials available thus providing an attractive package for efficient structural designs. However, one of the major issues of adhesive bonding is the occasional formation of interfacial defects such as kissing or weak bonds in the bondline interface. Also, there are shortcomings of existing non-destructive evaluation (NDE) methods to non-destructively detect/characterize these interfacial defects and reliably predicting the bond shear strength. As a result, adhesive bonding technology is still not solely implemented in primary structures of an aircraft. Therefore, there is a greater demand for a novel NDE tool that can meet the existing aerospace requirement for adhesive bondline characterization. This research implemented a novel Acoustography ultrasonic imaging and digital image correlation (DIC) technique to detect and characterize interfacial defects in the bondline and determine bond shear strength in adhesively bonded composite-metal joints. Adhesively bonded Carbon Fiber Reinforced Plastic (CFRP) laminate and 2024-T3 Aluminum single lap shear panels subjected to various implanted kissing/weak bond defects were the primary focus of this study. Kissing/weak bonds were prepared by controlled surface contamination in the composite bonding surface and also by improperly mixing the adhesive constituent. SEM analyses were also conducted to understand the surface morphology of substrates and their interaction with the contaminants. Morphological changes were observed in the microscopic scale and the chemical analysis confirmed the stability of the contaminant at or very close to the interface. In addition, it was also demonstrated that contaminants migrated during the curing of the adhesive from CFRP substrate which caused a

  6. An Exploration of the Utilities of Terahertz Waves for the Nde of Composites

    NASA Astrophysics Data System (ADS)

    Hsu, David K.; Im, Kwang-Hee; Chiou, Chien-Ping; Barnard, Daniel J.

    2011-06-01

    We report an investigation of terahertz waves for the nondestructive evaluation of composite materials and structures. The modalities of the terahertz radiation used were time domain spectroscopy (TDS) and continuous wave (CW). The composite materials and structures investigated include both non-conducting polymeric composites and carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse can detect a crack hidden behind a larger crack. This was demonstrated in thick GFRP laminates containing double saw slots. In carbon composites the penetration of terahertz waves is quite limited and the detection of flaws is strongly affected by the angle between the electric field vector of the terahertz waves and the intervening fiber directions. The structures tested in this study include both solid laminates and honeycomb sandwiches. The defects and anomalies investigated by terahertz waves were foreign material inclusions, simulated disbond and delamination, mechanical impact damage, heat damage, and water or hydraulic fluid ingression. The effectiveness and limitations of terahertz radiation for the NDE of composites are discussed.

  7. Evaluation of sonic IR for NDE at Lawrence Livermore National Laboratory

    NASA Astrophysics Data System (ADS)

    Miller, Wayne O.

    2001-03-01

    Sonic IR was evaluated as an NDE technique at LLNL using a commercial ThermoSoniX system from Indigo Systems Corp. The main effort was to detect small cracks in aluminum oxide, a dense stiff ceramic. Test coupons were made containing 0.2- mm cracks by surface grinding, 1-mm cracks by compression with a Vickers bit, and 4-mm cracks by 3-point bending. Only the 3-point bend cracks produced thermal images. Several parts shattered during testing, perhaps by being forced at resonance by the 20-kHz acoustic probe. Tests on damaged carbon composite coupons produced thermal images that were in excellent agreement with ultrasonic inspection. The composite results also showed some dependence on contact location of the acoustic probe, and on the method of support. Tests on glass with surface damage produced weak images at the pits. Tests on metal ballistic targets produced thermal images at the impact sites. Modal analyses suggest that the input frequency should be matched to the desired response, and also that forced resonance damaged some parts.

  8. Ensemble of classifiers for confidence-rated classification of NDE signal

    NASA Astrophysics Data System (ADS)

    Banerjee, Portia; Safdarnejad, Seyed; Udpa, Lalita; Udpa, Satish

    2016-02-01

    Ensemble of classifiers in general, aims to improve classification accuracy by combining results from multiple weak hypotheses into a single strong classifier through weighted majority voting. Improved versions of ensemble of classifiers generate self-rated confidence scores which estimate the reliability of each of its prediction and boost the classifier using these confidence-rated predictions. However, such a confidence metric is based only on the rate of correct classification. In existing works, although ensemble of classifiers has been widely used in computational intelligence, the effect of all factors of unreliability on the confidence of classification is highly overlooked. With relevance to NDE, classification results are affected by inherent ambiguity of classifica-tion, non-discriminative features, inadequate training samples and noise due to measurement. In this paper, we extend the existing ensemble classification by maximizing confidence of every classification decision in addition to minimizing the classification error. Initial results of the approach on data from eddy current inspection show improvement in classification performance of defect and non-defect indications.

  9. An exploration of the utilities of terahertz waves for the NDE of composites

    SciTech Connect

    Hsu, David K.; Im, Kwang-Hee; Chiou, Chien-Ping; Barnard, Daniel J.

    2011-06-23

    We report an investigation of terahertz waves for the nondestructive evaluation of composite materials and structures. The modalities of the terahertz radiation used were time domain spectroscopy (TDS) and continuous wave (CW). The composite materials and structures investigated include both non-conducting polymeric composites and carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse can detect a crack hidden behind a larger crack. This was demonstrated in thick GFRP laminates containing double saw slots. In carbon composites the penetration of terahertz waves is quite limited and the detection of flaws is strongly affected by the angle between the electric field vector of the terahertz waves and the intervening fiber directions. The structures tested in this study include both solid laminates and honeycomb sandwiches. The defects and anomalies investigated by terahertz waves were foreign material inclusions, simulated disbond and delamination, mechanical impact damage, heat damage, and water or hydraulic fluid ingression. The effectiveness and limitations of terahertz radiation for the NDE of composites are discussed.

  10. Optimal matched filter design for ultrasonic NDE of coarse grain materials

    NASA Astrophysics Data System (ADS)

    Li, Minghui; Hayward, Gordon

    2016-02-01

    Coarse grain materials are widely used in a variety of key industrial sectors like energy, oil and gas, and aerospace due to their attractive properties. However, when these materials are inspected using ultrasound, the flaw echoes are usually contaminated by high-level, correlated grain noise originating from the material microstructures, which is time-invariant and demonstrates similar spectral characteristics as flaw signals. As a result, the reliable inspection of such materials is highly challenging. In this paper, we present a method for reliable ultrasonic non-destructive evaluation (NDE) of coarse grain materials using matched filters, where the filter is designed to approximate and match the unknown defect echoes, and a particle swarm optimization (PSO) paradigm is employed to search for the optimal parameters in the filter response with an objective to maximise the output signal-to-noise ratio (SNR). Experiments with a 128-element 5MHz transducer array on mild steel and INCONEL Alloy 617 samples are conducted, and the results confirm that the SNR of the images is improved by about 10-20 dB if the optimized matched filter is applied to all the A-scan waveforms prior to image formation. Furthermore, the matched filter can be implemented in real-time with low extra computational cost.