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Sample records for reinforced aluminium metal

  1. Compressive strength of the mineral reinforced aluminium alloy composite

    NASA Astrophysics Data System (ADS)

    Arora, Rama; Sharma, Anju; Kumar, Suresh; Singh, Gurmel; Pandey, O. P.

    2016-05-01

    This paper presents the results of quasi-static compressive strength of aluminium alloy reinforced with different concentration of rutile mineral particles. The reinforced material shows increase in compressive strength with 5wt% rutile concentration as compared to the base alloy. This increase in compressive strength of composite is attributed to direct strengthening due to transfer of load from lower stiffness matrix (LM13 alloy) to higher stiffness reinforcement (rutile particles). Indirect strengthening mechanisms like increase in dislocation density at the matrix-reinforcement interface, grain size refinement of the matrix and dispersion strengthening are also the contributing factors. The decrease in compressive strength of composite with the increased concentration of rutile concentration beyond 5 wt.% can be attributed to the increase in dislocation density due to the void formation at the matrix-reinforcement interface.

  2. Laser Surface Pre-treatment of Aluminium for Hybrid Joints with Glass Fibre Reinforced Thermoplastics

    NASA Astrophysics Data System (ADS)

    Heckert, André; Zaeh, Michael F.

    Lightweight construction is a major trend in the automotive industry. Theconnection of fibre reinforced plastics with aluminium is consequently seen as promising prospect. In this regard, thermal joining can be applied for bonding of such hybrid joints. But in order to create a load bearing metal plastic joint, the surface of the metal has to be pre-treated. Recent research has shown that with laser surface pre-treatment high joint strengths are obtained. Yet there are a variety of laser sources and manufacturable surface topographies with structure sizes ranging from macroscopic to nanoscopic profiles. Within this work,macroscopic, microscopic and nanoscopic laser processed structures are created on aluminium and consequently joined to glass fibre reinforced thermoplastics of different fibre length and fibre content. High shear tensile strengths of up to 42 N/mm2 were obtained depending on the allocated material and the surface pre-treatment.

  3. Synthesis and Characterization of TiB2 Reinforced Aluminium Matrix Composites: A Review

    NASA Astrophysics Data System (ADS)

    Kumar, Narendra; Gautam, Gaurav; Gautam, Rakesh Kumar; Mohan, Anita; Mohan, Sunil

    2015-09-01

    Aluminium-matrix composites (AMCs) are developed to meet the demands of light weight high performance materials in aerospace, automotive, marine and other applications. The properties of AMCs can be tailored suitably by combinations of matrix, reinforcement and processing route. AMCs are one of the most attractive alternatives for the manufacturing of light weight and high strength parts due to their low density and high specific strength. There are various techniques for preparing the AMCs with different reinforcement particles. In AMCs, the reinforcements are usually in the form of metal oxides, carbides, borides, nitrides and their combination. Among the various reinforcements titanium di-boride (TiB2) is of much interest due to its excellent stiffness, hardness, and wear resistance. This paper attempts to provide an overview to explore the possibilities of synthesizing titanium di-boride reinforced AMCs with different techniques. The mechanical and tribological properties of these composites have been emphasized to project these as tribo-materials.

  4. Mechanical Properties of Particulate Reinforced Aluminium Alloy Matrix Composite

    SciTech Connect

    Sayuti, M.; Sulaiman, S.; Baharudin, B. T. H. T.; Arifin, M. K. A.; Suraya, S.; Vijayaram, T. R.

    2011-01-17

    This paper discusses the mechanical properties of Titanium Carbide (TiC) particulate reinforced aluminium-silicon alloy matrix composite. TiC particulate reinforced LM6 alloy matrix composites were fabricated by carbon dioxide sand molding process with different particulate weight fraction. Tensile strength, hardness and microstructure studies were conducted to determine the maximum load, tensile strength, modulus of elasticity and fracture surface analysis have been performed to characterize the morphological aspects of the test samples after tensile testing. Hardness values are measured for the TiC reinforced LM6 alloy composites and it has been found that it gradually increases with increased addition of the reinforcement phase. The tensile strength of the composites increased with the increase percentage of TiC particulate.

  5. The fracture of boron fibre-reinforced 6061 aluminium alloy

    NASA Technical Reports Server (NTRS)

    Wright, M. A.; Welch, D.; Jollay, J.

    1979-01-01

    The fracture of 6061 aluminium alloy reinforced with unidirectional and cross-plied 0/90 deg, 0/90/+ or - 45 deg boron fibres has been investigated. The results have been described in terms of a critical stress intensity, K(Q). Critical stress intensity factors were obtained by substituting the failure stress and the initial crack length into the appropriate expression for K(Q). Values were obtained that depended on the dimensions of the specimens. It was therefore concluded that, for the size of specimen tested, the values of K(Q) did not reflect any basic materials property.

  6. Production of aluminium metal matrix composites by liquid processing methods

    NASA Astrophysics Data System (ADS)

    Hynes, N. Rajesh Jesudoss; Kumar, R.; Tharmaraj, R.; Velu, P. Shenbaga

    2016-05-01

    Owing to high strength to low weight ratio, Aluminium matrix composites are widely used in diverse applications of many industries. This lucrative property is achieved by reinforcing the brittle ceramic particles in the aluminium matrix. Aluminium matrix composites are produced by liquid processing methods and solid processing methods. Nevertheless, liquidprocessing techniques stand out because of its simplicity and its suitability for mass production. In this review article, the production of aluminium matrix composites by different liquid processing technique is discussed and a comparative study is carried out.

  7. Quench Crucibles Reinforced with Metal

    NASA Technical Reports Server (NTRS)

    Holmes, Richard R.; Carrasquillo, Edgar; O'Dell, J. Scott; McKehnie, N.

    2008-01-01

    Improved crucibles consisting mainly of metal-reinforced ceramic ampules have been developed for use in experiments in which material specimens are heated in the crucibles to various high temperatures, then quenched by, for example, plunging the crucibles into water at room temperature. In a traditional quench crucible, the gap between the ampule and the metal cartridge impedes the transfer of heat to such a degree that the quench rate (the rate of cooling of the specimen) can be too low to produce the desired effect in the specimen. One can increase the quench rate by eliminating the metal cartridge to enable direct quenching of the ampule, but then the thermal shock of direct quenching causes cracking of the ampule. In a quench crucible of the present improved type, there is no gap and no metal cartridge in the traditional sense. Instead, there is an overlay of metal in direct contact with the ampule, as shown on the right side of the figure. Because there is no gap between the metal overlay and the ampule, the heat-transfer rate can be much greater than it is in a traditional quench crucible. The metal overlay also reinforces the ampule against cracking.

  8. Investigation of Selectively-Reinforced Metallic Lugs

    NASA Technical Reports Server (NTRS)

    Farley, Gary L.; Abada, Christopher H.

    2007-01-01

    An investigation of the effects of material and geometric variables on the response of U-shaped band-reinforced metallic lugs was performed. Variables studied were reinforcement, adhesive and metallic lug mechanical properties, hole diameter, reinforcement and adhesive thickness, and the distance from the hole s center to the end of the lug. Generally, U-shaped band reinforced lugs exhibited superior performance than non-reinforced lugs, that is higher load at the conventional lug design criteria of four percent hole elongation. Depending upon the reinforcement configuration the increase in load may be negligible to 15 or 20 percent. U-shaped band reinforcement increases lug load carrying capability primarily through two mechanisms; increasing the slope of the response curve after the initial knee and restraining overall deformation of the metallic portion of the lug facilitating increased yielding of metallic material between the hole and the edge of the metallic portion of the lug.

  9. Recent advances in joining of aluminium metal matrix composites

    SciTech Connect

    Threadgill, P.L.

    1994-12-31

    Studies have been made of the use of friction welding and gas tungsten arc welding to join several types of SiC particulate reinforced aluminium alloys. The joints have been subjected to detailed metallographic assessment, and some mechanical property data are also reported. Friction welding has been shown to be a very suitable process, and good joints were obtained with relative ease. Although bond line strength in the as-welded condition is less than parent material strength, a full solution treatment and age will restore properties. GTA welding is possible on reinforced 2080 and 7475 sheet materials, using either autogenous welding or a 4047A filler. No evidence for particle/matrix reactions was observed, although SiC particles in the melt zone were often surrounded by eutectic or interdendritic phases. Mechanical properties were variable, but could be significantly improved by postweld heat treatment.

  10. Wear Behavior of Aluminium Metal Matrix Composite Prepared from Industrial Waste.

    PubMed

    Xavier, L Francis; Suresh, Paramasivam

    2016-01-01

    With an increase in the population and industrialization, a lot of valuable natural resources are depleted to prepare and manufacture products. However industrialization on the other hand has waste disposal issues, causing dust and environmental pollution. In this work, Aluminium Metal Matrix Composite is prepared by reinforcing 10 wt% and 20 wt% of wet grinder stone dust particles an industrial waste obtained during processing of quarry rocks which are available in nature. In the composite materials design wear is a very important criterion requiring consideration which ensures the materials reliability in applications where they come in contact with the environment and other surfaces. Dry sliding wear test was carried out using pin-on-disc apparatus on the prepared composites. The results reveal that increasing the reinforcement content from 10 wt% to 20 wt% increases the resistance to wear rate. PMID:26989764

  11. Wear Behavior of Aluminium Metal Matrix Composite Prepared from Industrial Waste

    PubMed Central

    Xavier, L. Francis; Suresh, Paramasivam

    2016-01-01

    With an increase in the population and industrialization, a lot of valuable natural resources are depleted to prepare and manufacture products. However industrialization on the other hand has waste disposal issues, causing dust and environmental pollution. In this work, Aluminium Metal Matrix Composite is prepared by reinforcing 10 wt% and 20 wt% of wet grinder stone dust particles an industrial waste obtained during processing of quarry rocks which are available in nature. In the composite materials design wear is a very important criterion requiring consideration which ensures the materials reliability in applications where they come in contact with the environment and other surfaces. Dry sliding wear test was carried out using pin-on-disc apparatus on the prepared composites. The results reveal that increasing the reinforcement content from 10 wt% to 20 wt% increases the resistance to wear rate. PMID:26989764

  12. Reinforcement of metals with advanced filamentary composites

    NASA Technical Reports Server (NTRS)

    Herakovich, C. T.; Davis, J. G.; Dexter, H. B.

    1974-01-01

    This paper reviews some recent applications of the concept of reinforcing metal structures with advanced filamentary composites, and presents some results of an experimental investigation of the tensile behavior of aluminum and titanium reinforced with unidirectional boron/epoxy. Results are given for tubular and flat specimens, bonded at either room temperature or elevated temperature. The composite reinforced metals showed increased stiffness over the all-metal counterpart, as predicted by the rule of mixtures, and the results were independent of specimen geometry. The tensile strength of the born/epoxy reinforced metals is shown to be a function of the geometry of the test specimen and the method of bonding the composite to the metal.

  13. Corrosion of aluminium metal in OPC- and CAC-based cement matrices

    SciTech Connect

    Kinoshita, Hajime; Swift, Paul; Utton, Claire; Carro-Mateo, Beatriz; Collier, Nick; Milestone, Neil

    2013-08-15

    Corrosion of aluminium metal in ordinary Portland cement (OPC) based pastes produces hydrogen gas and expansive reaction products causing problems for the encapsulation of aluminium containing nuclear wastes. Although corrosion of aluminium in cements has been long known, the extent of aluminium corrosion in the cement matrices and effects of such reaction on the cement phases are not well established. The present study investigates the corrosion reaction of aluminium in OPC, OPC-blast furnace slag (BFS) and calcium aluminate cement (CAC) based systems. The total amount of aluminium able to corrode in an OPC and 4:1 BFS:OPC system was determined, and the correlation between the amount of calcium hydroxide in the system and the reaction of aluminium obtained. It was also shown that a CAC-based system could offer a potential matrix to incorporate aluminium metal with a further reduction of pH by introduction of phosphate, producing a calcium phosphate cement.

  14. Reinforcement for Stretch Formed Sheet Metal

    NASA Technical Reports Server (NTRS)

    Lea, J. B.; Baxter, C. R.

    1983-01-01

    Tearing of aluminum sheet metal durinng stretch forming prevented by flame spraying layer of aluminum on edges held in stretch-forming machine. Technique improves grip of machine on metal and reinforced sheet better able to with stand concentration of force in vicinity of grips.

  15. Aluminium plasmonics

    SciTech Connect

    Gerard, Davy; Gray, Stephen K.

    2014-12-15

    In this study, we present an overview of 'aluminium plasmonics', i.e. the study of both fundamental and practical aspects of surface plasmon excitations in aluminium structures, in particular thin films and metal nanoparticles. After a brief introduction noting both some recent and historical contributions to aluminium plasmonics, we discuss the optical properties of aluminium and aluminium nanostructures and highlight a few selected studies in a host of areas ranging from fluorescence to data storage.

  16. The role of TiB2 in strengthening TiB2 reinforced aluminium casting composites

    NASA Astrophysics Data System (ADS)

    Chen, Z.; Kang, H.; Zhao, Y.; Zheng, Y.; Wang, T.

    2016-03-01

    With an aim of developing high quality in situ TiB2 reinforced aluminium foundry alloy based composites, the conventional direct synthesis method was modified into a two-step route. In step one we optimized the halide salt route to fabricate in situ TiB2 particulate reinforced aluminium matrix composites and in step two we investigated the effects of the Al-5wt.% TiB2 composite, as a “master composite”, on strengthening the practical foundry alloys. The in situ formed TiB2 particles play two roles while strengthening the composites: (1) The grain refinement effect that improves the quality of the alloy matrix; and (2) The interactions between the hard particulates and the matrix add extra increment to the material strength. In different alloy systems, TiB2 may play distinct roles in these two aspects (figure 1). Further analysis of the strengthening mechanisms shows that particle agglomeration behaviour during solidification is responsible for the latter one. The present work details the role of TiB2 in strengthening TiB2 reinforced aluminium casting composites.

  17. Fatigue of continuous fiber reinforced metallic materials

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.; Mirdamadi, M.; Bakuckas, J. G., Jr.

    1993-01-01

    The complex damage mechanisms that occur in fiber reinforced advanced metallic materials are discussed. As examples, results for several layups of SCS-6/Ti-15-3 composites are presented. Fatigue tests were conducted and analyzed for both notched and unnotched specimens at room and elevated temperatures. Test conditions included isothermal, non-isothermal, and simulated mission profile thermomechanical fatigue. Test results indicated that the stress in the 0 degree fibers is the controlling factor for fatigue life for a given test condition. An effective strain approach is presented for predicting crack initiation at notches. Fiber bridging models were applied to crack growth behavior.

  18. Reinforcement of Aluminum Castings with Dissimilar Metals

    SciTech Connect

    Han, Q

    2004-01-07

    The project ''Reinforcement of Aluminum Casting with Dissimilar Metal'' was a Cooperative Research and Development Agreements (CRADAs) between Oak Ridge National Laboratory (ORNL) and Cummins Inc. This project, technologies have been developed to reinforce aluminum castings with steel insert. Defect-free bond between the steel insert and the aluminum casting has been consistently obtained. The push-out experiment indicated that the bond strength is higher than that of the Al-Fin method. Two patents have been granted to the project team that is comprised of Cummins Inc. and ORNL. This report contains four sections: the coating of the steel pins, the cast-in method, microstructure characterization, and the bond strength. The section of the coating of the steel pins contains coating material selection, electro-plating technique for plating Cu and Ni on steel, and diffusion bonding of the coatings to the steel. The section of cast-in method deals with factors that affecting the quality of the metallurgical bond between the coated steel and the aluminum castings. The results of microstructure characteristics of the bonding are presented in the microstructure characterization section. A push-out experiment and the results obtained using this method is described in the section of bond strength/mechanical property.

  19. Process Simulation of Aluminium Sheet Metal Deep Drawing at Elevated Temperatures

    SciTech Connect

    Winklhofer, Johannes; Trattnig, Gernot; Sommitsch, Christof

    2010-06-15

    Lightweight design is essential for an economic and environmentally friendly vehicle. Aluminium sheet metal is well known for its ability to improve the strength to weight ratio of lightweight structures. One disadvantage of aluminium is that it is less formable than steel. Therefore complex part geometries can only be realized by expensive multi-step production processes. One method for overcoming this disadvantage is deep drawing at elevated temperatures. In this way the formability of aluminium sheet metal can be improved significantly, and the number of necessary production steps can thereby be reduced. This paper introduces deep drawing of aluminium sheet metal at elevated temperatures, a corresponding simulation method, a characteristic process and its optimization. The temperature and strain rate dependent material properties of a 5xxx series alloy and their modelling are discussed. A three dimensional thermomechanically coupled finite element deep drawing simulation model and its validation are presented. Based on the validated simulation model an optimised process strategy regarding formability, time and cost is introduced.

  20. Aging effects of diamond reinforced aluminium alloys submitted to deep space real conditions. Structural, chemical and electrical degradation

    NASA Astrophysics Data System (ADS)

    Korneli, Grigorov; Bouzekova-Penkova, Anna; Datcheva, Maria; Avdeev, George; Grushin, Valerii; Klimov, Stanislav

    2016-07-01

    An aluminium alloy (Al-Cu-Zn-Mg) reinforced with ultra-dispersed diamond powder and tungsten (W), has been prepared in form of 7 cm bars and 4 mm diameter. One part of them stayed 2 years on satellite exposed to outer space, where the Sun activity and the background radiation were monitored. After satellite return both batches has been studied. Structural test, mainly micro-hardness together with detailed X-rays analyses was performed. The satellite makes a tour around the Earth each two hours, the temperature difference being circa 300oC. The micro-hardness being measured with Agilent G200 nano-indentor shows a significant drop of 25%. The XRD patterns are consistent with the previous results, states defects incorporation, and crystalline cells deterioration.

  1. Designing concrete EDS maglev guideways: Power losses in metallic reinforcement

    SciTech Connect

    Beto, D.; Plotkin, D.

    1997-05-01

    Conventional reinforced concrete designs will have to be altered when designing a guideway for a maglev using an electrodynamically suspended (EDS) propulsion system. This type of propulsion system generates large magnetic fields that will develop magnetically induced, circulating eddy currents in any conventional steel reinforcement in close proximity to the magnets. These eddy currents, if large enough, may produce significant power losses that could adversely effect operation of the system. This paper presents a method and explanation for civil engineers to use for estimating the power losses due to the presence of metallic reinforcement. This procedure may be used to help guide future designs in the selection and placement of reinforcing material.

  2. In situ study of the initiation of hydrogen bubbles at the aluminium metal/oxide interface

    NASA Astrophysics Data System (ADS)

    Xie, De-Gang; Wang, Zhang-Jie; Sun, Jun; Li, Ju; Ma, Evan; Shan, Zhi-Wei

    2015-09-01

    The presence of excess hydrogen at the interface between a metal substrate and a protective oxide can cause blistering and spallation of the scale. However, it remains unclear how nanoscale bubbles manage to reach the critical size in the first place. Here, we perform in situ environmental transmission electron microscopy experiments of the aluminium metal/oxide interface under hydrogen exposure. It is found that once the interface is weakened by hydrogen segregation, surface diffusion of Al atoms initiates the formation of faceted cavities on the metal side, driven by Wulff reconstruction. The morphology and growth rate of these cavities are highly sensitive to the crystallographic orientation of the aluminium substrate. Once the cavities grow to a critical size, the internal gas pressure can become great enough to blister the oxide layer. Our findings have implications for understanding hydrogen damage of interfaces.

  3. In situ study of the initiation of hydrogen bubbles at the aluminium metal/oxide interface.

    PubMed

    Xie, De-Gang; Wang, Zhang-Jie; Sun, Jun; Li, Ju; Ma, Evan; Shan, Zhi-Wei

    2015-09-01

    The presence of excess hydrogen at the interface between a metal substrate and a protective oxide can cause blistering and spallation of the scale. However, it remains unclear how nanoscale bubbles manage to reach the critical size in the first place. Here, we perform in situ environmental transmission electron microscopy experiments of the aluminium metal/oxide interface under hydrogen exposure. It is found that once the interface is weakened by hydrogen segregation, surface diffusion of Al atoms initiates the formation of faceted cavities on the metal side, driven by Wulff reconstruction. The morphology and growth rate of these cavities are highly sensitive to the crystallographic orientation of the aluminium substrate. Once the cavities grow to a critical size, the internal gas pressure can become great enough to blister the oxide layer. Our findings have implications for understanding hydrogen damage of interfaces. PMID:26121306

  4. Comparison of nickel silicide and aluminium ohmic contact metallizations for low-temperature quantum transport measurements

    PubMed Central

    2011-01-01

    We examine nickel silicide as a viable ohmic contact metallization for low-temperature, low-magnetic-field transport measurements of atomic-scale devices in silicon. In particular, we compare a nickel silicide metallization with aluminium, a common ohmic contact for silicon devices. Nickel silicide can be formed at the low temperatures (<400°C) required for maintaining atomic precision placement in donor-based devices, and it avoids the complications found with aluminium contacts which become superconducting at cryogenic measurement temperatures. Importantly, we show that the use of nickel silicide as an ohmic contact at low temperatures does not affect the thermal equilibration of carriers nor contribute to hysteresis in a magnetic field. PMID:21968083

  5. Metal aircraft structural elements reinforced with graphite filamentary composites

    NASA Technical Reports Server (NTRS)

    Berg, K. R.; Ramsey, J.

    1972-01-01

    Strain compatibility equations are used to evaluate the thermal stresses existing when unidirectional graphite composites are bonded to aluminum structures. Based on thermal stresses and optimum placement of the composite, skin-stringer aluminum panels are optimized for minimum weight compression panels with selective composite reinforcement. Composite reinforced skin-stringer panels are thermal cycled to determine the effect of thermal fatigue on structural integrity. Both cycled and uncycled panels are tested in compression and tension. Test results are correlated with predicted loads. Use of filamentary graphite composites is an efficient method of reinforcing metal structures, but care must be taken to minimize thermal stresses.

  6. Diffusion bonding of an aluminum-copper alloy reinforced with silicon carbide particles (AA2014/SiC/13p) using metallic interlayers

    SciTech Connect

    Urena, A.; Gomez de Salazar, J.M.; Escalera, M.D.

    1996-12-01

    In this work, the application of solid state diffusion bonding to a SiC particulate reinforced aluminium-copper alloy (AA2014) has been studied. The use of metallic interlayers such as an aluminum-lithium alloy and pure silver, has been tested. Bonding interfaces were microstructural characterized using scanning electron (SEM) and transmission electron microscopies (TEM). Joint strengths were evaluated by shear mechanical tests, completed with fractographic studies to determine the failure mechanisms of each kind of joint.

  7. Fatigue evaluation of composite-reinforced, integrally stiffened metal panels

    NASA Technical Reports Server (NTRS)

    Dumesnil, C. E.

    1973-01-01

    The fatigue behavior of composite-reinforced, integrally stiffened metal panels was investigated in combined metal and composite materials subjected to fatigue loading. The systems investigated were aluminum-graphite/epoxy, and aluminum-S glass/epoxy. It was found that the composite material would support the total load at limit stress after the metal had completely failed, and the weight of the composite-metal system would be equal to that of an all metal system which would carry the same total load at limit stress.

  8. Iron and aluminium oxides containing industrial wastes as adsorbents of heavy metals: Application possibilities and limitations.

    PubMed

    Jacukowicz-Sobala, Irena; Ociński, Daniel; Kociołek-Balawejder, Elżbieta

    2015-07-01

    Industrial wastes with a high iron or aluminium oxide content are produced in huge quantities as by-products of water treatment (water treatment residuals), bauxite processing (red mud) and hard and brown coal burning in power plants (fly ash). Although they vary in their composition, the wastes have one thing in common--a high content of amorphous iron and/or aluminium oxides with a large specific surface area, whereby this group of wastes shows very good adsorbability towards heavy metals, arsenates, selenates, etc. But their physical form makes their utilisation quite difficult, since it is not easy to separate the spent sorbent from the solution and high bed hydraulic resistances occur in dynamic regime processes. Nevertheless, because of the potential benefits of utilising the wastes in industrial effluent treatment, this issue attracts much attention today. This study describes in detail the waste generation processes, the chemical structure of the wastes, their physicochemical properties, and the mechanisms of fixing heavy metals and semimetals on the surface of iron and aluminium oxides. Typical compositions of wastes generated in selected industrial plants are given. A detailed survey of the literature on the adsorption applications of the wastes, including methods of their thermal and chemical activation, as well as regeneration of the spent sorbents, is presented. The existing and potential ways of modifying the physical form of the discussed group of wastes, making it possible to overcome the basic limitation on their practical use, are discussed. PMID:26060197

  9. Metal-bonded, carbon fiber-reinforced composites

    DOEpatents

    Sastri, S.A.; Pemsler, J.P.; Cooke, R.A.; Litchfield, J.K.; Smith, M.B.

    1996-03-05

    Metal bonded carbon fiber-reinforced composites are disclosed in which the metal and the composite are strongly bound by (1) providing a matrix-depleted zone in the composite of sufficient depth to provide a binding site for the metal to be bonded and then (2) infiltrating the metal into the matrix-free zone to fill a substantial portion of the zone and also provide a surface layer of metal, thereby forming a strong bond between the composite and the metal. The invention also includes the metal-bound composite itself, as well as the provision of a coating over the metal for high-temperature performance or for joining to other such composites or to other substrates. 2 figs.

  10. Metal-bonded, carbon fiber-reinforced composites

    DOEpatents

    Sastri, Suri A.; Pemsler, J. Paul; Cooke, Richard A.; Litchfield, John K.; Smith, Mark B.

    1996-01-01

    Metal bonded carbon fiber-reinforced composites are disclosed in which the metal and the composite are strongly bound by (1) providing a matrix-depleted zone in the composite of sufficient depth to provide a binding site for the metal to be bonded and then (2) infiltrating the metal into the matrix-free zone to fill a substantial portion of the zone and also provide a surface layer of metal, thereby forming a strong bond between the composite and the metal. The invention also includes the metal-bound composite itself, as well as the provision of a coating over the metal for high-temperature performance or for joining to other such composites or to other substrates.

  11. Design Guide for glass fiber reinforced metal pressure vessel

    NASA Technical Reports Server (NTRS)

    Landes, R. E.

    1973-01-01

    Design Guide has been prepared for pressure vessel engineers concerned with specific glass fiber reinforced metal tank design or general tank tradeoff study. Design philosophy, general equations, and curves are provided for safelife design of tanks operating under anticipated space shuttle service conditions.

  12. Fracture criteria for discontinuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Rack, H. J.; Goree, J. G.; Albritton, J.; Ratnaparkhi, P.

    1988-01-01

    Summarized is the progress achieved during the period September 16, 1987 to August 15, l988 on NASA Grant NAG1-724, Fracture Criteria for Discontinuously Reinforced Metal Matrix Composites. Appended are copies of three manuscripts prepared under NASA funding during the performance period.

  13. Fracture criteria for discontinuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Rack, H. J.; Goree, J. G.; Albritton, J.; Ratnarparkhi, P.

    1988-01-01

    The effect of sample configuration on the details of initial crack propagation in discontinuously whisker reinforced aluminum metal matrix composites was investigated. Care was taken to allow direct comparison of fracture toughness values utilizing differing sample configurations and orientations, holding all materials variables constant, e.g., extrusion ration, heat treatment, and chemistry.

  14. The Potential of Aluminium Metal Powder as a Fuel for Space Propulsion Systems

    NASA Astrophysics Data System (ADS)

    Ismail, A. M.; Osborne, B.; Welch, C. S.

    Metal powder propulsion systems have been addressed intermittently since the Second World War, initially in the field of underwater propulsion where research in the application of propelling torpedoes continues until this day. During the post war era, researchers attempted to utilise metal powders as a fuel for ram jet applications in missiles. The 1960's and 1970's saw additional interest in the use of `pure powder' propellants, i.e. fluidised metal fuel and oxidiser, both in solid particulate form. Again the application was for employment in space-constrained missiles where the idea was to maximise the performance of high energy density powder propellants in order to enhance the missile's flight duration. Metal powder as possible fuel was investigated for in-situ resource utilisation propulsion systems post-1980's where the emphasis was on the use of gaseous oxygen or liquid oxygen combined with aluminium metal powder for use as a ``lunar soil propellant'' or carbon dioxide and magnesium metal powder as a ``Martian propellant''.Albeit aluminium metal powder propellants are lower in performance than cryogenic and Earth storable propellants, the former does have an advantage inasmuch that the propulsion system is generic, i.e. it can be powered with chemicals mined and processed on Earth, the Moon and Mars. Thus, due to the potential refuelling capability, the lower performing aluminium metal powder propellant would effectively possess a much higher change in velocity (V) for multiple missions than the cryogenic or Earth storable propellant which is only suitable for one planet or one mission scenario, respectively.One of the principal limitations of long duration human spaceflight beyond cis-lunar orbit is the lack of refuelling capabilities on distant planets resulting in the reliance on con- ventional non-cryogenic, propellants produced on Earth. If one could develop a reliable propulsion system operating on pro- pellants derived entirely of ingredients found on

  15. Development and characterization of fatigue resistant Aramid reinforced aluminium laminates (ARALL) for fatigue Critical aircraft components

    NASA Astrophysics Data System (ADS)

    Qaiser, M. H.; Umar, S.; Nauman, S.

    2014-06-01

    The structural weight of an aircraft has always been a controlling parameter that governs its fuel efficiency and transport capacity. In pursuit of achieving light-weight aircraft structures, high design stress levels have to be adopted and materials with high specific strength such as Aluminum etc. are to be deployed. However, an extensive spectrum of fatigue load exists at the aircraft wings and other aerodynamic components that may cause initiation and propagation of fatigue cracks and concludes in a catastrophic rupture. Fatigue is therefore the limiting design parameter in such cases and materials with high fatigue resistance are then required. A major improvement in the fatigue behavior was observed by laminating Kevlar fibers with Aluminum using epoxy. ARALL (Aramid Reinforced ALuminum Laminates) is a fatigue resistant hybrid composite that consists of layers of thin high strength aluminum alloy sheets surface bonded with aramid fibers. The intact aramid fibers tie up the fatigue cracks, thus reducing the stress intensity factor at the crack tip as a result of which the fatigue properties of can be enhanced with orders of magnitude as compared to monolithic high strength Aluminum alloy sheets. Significant amount of weight savings can be achieved in fatigue critical components in comparison with the traditional materials used in aircraft.

  16. The assessment of metal fiber reinforced polymeric composites

    NASA Technical Reports Server (NTRS)

    Chung, Wenchiang R.

    1990-01-01

    Because of their low cost, excellent electrical conductivity, high specific strength (strength/density), and high specific modulus (modulus/density) short metal fiber reinforced composites have enjoyed a widespread use in many critical applications such as automotive industry, aircraft manufacturing, national defense, and space technology. However, little data has been found in the study of short metal fibrous composites. Optimum fiber concentration in a resin matrix and fiber aspect ratio (length-to-diameter ratio) are often not available to a user. Stress concentration at short fiber ends is the other concern when the composite is applied to a load-bearing application. Fracture in such composites where the damage will be initiated or accumulated is usually difficult to be determined. An experimental investigation is therefore carefully designed and undertaken to systematically evaluate the mechanical properties as well as electrical properties. Inconel 601 (nickel based) metal fiber with a diameter of eight microns is used to reinforce commercially available thermoset polyester resin. Mechanical testing such as tensile, impact, and flexure tests along with electrical conductivity measurements is conducted to study the feasibility of using such composites. The advantages and limitations of applying chopped metal fiber reinforced polymeric composites are also discussed.

  17. Modelling of liquid metal flow and oxide film defects in filling of aluminium alloy castings

    NASA Astrophysics Data System (ADS)

    Dai, X.; Jolly, M.; Yang, X.; Campbell, J.

    2012-07-01

    The liquid metal flow behaviours in different runner system designs have important effects on the mechanical strength of aluminium alloy castings. In this paper, a new model has been developed which is a two-dimensional program using a finite difference technique and the Marker and Cell (MAC) method to simulate the flow of liquid metal during filling a mould. In the program the Eulerian method has been used for the liquid metal flow, while the Oxide Film Entrainment Tracking Algorithm (OFET) method (a Lagrangian method) has been used to simulate the movement of the oxide film on the liquid metal surface or in the liquid metal flow. Several examples have been simulated and tested and the relevant results were obtained. These results were compared with measured bending strengths. It was found that the completed program was capable of simulating effectively the filling processes of different runner systems. The simulation results are consistent with the experiment. In addition, the program is capable of providing clearer images for predicting the distribution of the oxide film defects generated during filling a mould.

  18. Performance Enhancement Using Selective Reinforcement for Metallic Single- and Multi-Pin Loaded Holes

    NASA Technical Reports Server (NTRS)

    Farley, Gary L.; Seshadri, Banavara R.

    2005-01-01

    An analysis based investigation of aluminum with metal matrix composite selectively reinforced single- and multi-hole specimens was performed and their results compared with results from geometrically comparable non-reinforced specimens. All reinforced specimens exhibited a significant increase in performance. Performance increase of up to 170 percent was achieved. Specimen failure modes were consistent with results from reinforced polymeric matrix composite specimens. Localized reinforcement application (circular) proved as effective as a broader area (strip) reinforcement. Also, selective reinforcement is an excellent method of increasing the performance of multi-hole specimens.

  19. Effect of Reinforcement Architecture on Fracture of Selectively Reinforced Metallic Compact Tension Specimens

    NASA Technical Reports Server (NTRS)

    Abada, Christopher H.; Farley, Gary L.; Hyer, Michael W.

    2006-01-01

    A computer-based parametric study of the effect of reinforcement architectures on fracture response of aluminum compact-tension (CT) specimens is performed. Eleven different reinforcement architectures consisting of rectangular and triangular cross-section reinforcements were evaluated. Reinforced specimens produced between 13 and 28 percent higher fracture load than achieved with the non-reinforced case. Reinforcements with blunt leading edges (rectangular reinforcements) exhibited superior performance relative to the triangular reinforcements with sharp leading edges. Relative to the rectangular reinforcements, the most important architectural feature was reinforcement thickness. At failure, the reinforcements carried between 58 and 85 percent of the load applied to the specimen, suggesting that there is considerable load transfer between the base material and the reinforcement.

  20. Glass Fiber Reinforced Metal Pressure Vessel Design Guide

    NASA Technical Reports Server (NTRS)

    Landes, R. E.

    1972-01-01

    The Engineering Guide presents curves and general equations for safelife design of lightweight glass fiber reinforced (GFR) metal pressure vessels operating under anticipated Space Shuttle service conditions. The high composite vessel weight efficiency is shown to be relatively insensitive to shape, providing increased flexibility to designers establishing spacecraft configurations. Spheres, oblate speroids, and cylinders constructed of GFR Inconel X-750, 2219-T62 aluminum, and cryoformed 301 stainless steel are covered; design parameters and performance efficiencies for each configuration are compared at ambient and cryogenic temperature for an operating pressure range of 690 to 2760 N/sq cm (1000 to 4000 psi). Design variables are presented as a function of metal shell operating to sizing (proof) stress ratios for use with fracture mechanics data generated under a separate task of this program.

  1. Creep behavior of tungsten fiber reinforced niobium metal matrix composites

    NASA Technical Reports Server (NTRS)

    Grobstein, T. L.

    1989-01-01

    Tungsten fiber reinforced niobium metal matrix composites were evaluated for use in space nuclear power conversion systems. The composite panels were fabricated using the arc-spray monotape technique at the NASA Lewis Research Center. The creep behavior of W/Nb composite material was determined at 1400 and 1500 K in vacuum over a wide range of applied loads. The time to reach 1 percent strain, the time to rupture, and the minimum creep rate were measured. The W/Nb composites exceeded the properties of monolithic niobium alloys significantly even when compared on a strength to density basis. The effect of fiber orientation on the creep strength also was evaluated. Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending on the fiber orientation relative to the stress axis. A relationship was found between the fiber orientation and the creep strength.

  2. Creep behavior of tungsten fiber reinforced niobium metal matrix composites

    NASA Technical Reports Server (NTRS)

    Grobstein, Toni L.

    1992-01-01

    Tungsten fiber reinforced niobium metal matrix composites were evaluated for use in space nuclear power conversion systems. The composite panels were fabricated using the arc-spray monotape technique at the NASA Lewis Research Center. The creep behavior of W/Nb composite material was determined at 1400 and 1500 K in vacuum over a wide range of applied loads. The time to reach 1 percent strain, the time to rupture, and the minimum creep rate were measured. The W/Nb composites exceeded the properties of monolithic niobium alloys significantly even when compared creep strength also was evaluated. Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending the fiber orientation relative to the stress axis. A relationship was found between the fiber orientation and the creep strength.

  3. Aluminium fumarate metal-organic framework: A super adsorbent for fluoride from water.

    PubMed

    Karmakar, Sankha; Dechnik, Janina; Janiak, Christoph; De, Sirshendu

    2016-02-13

    Potential of aluminium fumarate metal organic framework (MOF) for fluoride removal from groundwater has been explored in this work. The laboratory produced MOF exhibited characteristics similar to the commercial version. MOF was found to be micro-porous with surface area of 1156 m(2)/g and average pore size 17Å. Scanning electron micrograph of the AlFu MOF showed minute pores and texture was completely different from either of the parent materials. Change in the composition of AlFu MOF after fluoride adsorption was evident from powder X-ray diffraction analysis. Thermal stability of the AlFu MOF up to 700K was established by thermo-gravimetric analysis. Incorporation of fluoride phase after adsorption was confirmed by X-ray fluorescence analysis. As observed from FTIR study, hydroxyl ions in AlFu MOF were substituted by fluoride. 0.75 g/l AlFu MOF was good enough for complete removal of 30 mg/l fluoride concentration in feed solution. The maximum adsorption capacity for fluoride was 600, 550, 504 and 431 mg/g, respectively, at 293, 303, 313 and 333K. PMID:26513559

  4. Processing and mechanical properties of aluminium-silicon carbide metal matrix composites

    NASA Astrophysics Data System (ADS)

    Nuruzzaman, D. M.; Kamaruzaman, F. F. B.

    2016-02-01

    In this study, aluminium-silicon carbide (Al-SiC) metal matrix composites (MMCs) of different compositions were prepared under different compaction loads. Three different types Al-SiC composite specimens having 10%, 20% and 30% volume fractions of silicon carbide were fabricated using conventional powder metallurgy (PM) route. The specimens of different compositions were prepared under different compaction loads 10 ton and 15 ton. The effect of volume fraction of SiC particulates and compaction load on the properties of Al/SiC composites were investigated. The obtained results show that density and hardness of the composites are greatly influenced by volume fraction of silicon carbide particulates. Results also show that density, hardness and microstructure of Al-SiC composites are significantly influenced depending on the compaction load. The increase in the volume fraction of SiC enhances the density and hardness of the Al/SiC composites. For 15 ton compaction load, the composites show increased density and hardness as well as improved microstructure than the composites prepared under 10 ton compaction load. Furthermore, optical micrographs reveal that SiC particulates are uniformly distributed in the Al matrix.

  5. Metal reinforcement of a complete maxillary denture without a palate: a preliminary report.

    PubMed

    Takahashi, Toshihito; Mizuno, Yoko; Gonda, Tomoya; Maeda, Yoshinobu

    2015-01-01

    This preliminary study examined laboratory-simulated differences between maxillary complete dentures with and without a palate (palateless) as well as the effect of reinforcement of the latter design. Five types of experimental dentures and three types of reinforcements were made. Strain gauges were attached, and a vertical load was applied. The strain was statistically compared using analysis of variance (P = .05). Strain recordings on the palatal side of palateless dentures without reinforcement were significantly higher than in complete dentures and palateless dentures with reinforcement (P < .05). These preliminary observations suggest that such reinforcement with a palatal bar or metal-based palate may reduce the risk of fracture and deformation. PMID:25822307

  6. Occupational lung fibrosis in an aluminium polisher.

    PubMed

    De Vuyst, P; Dumortier, P; Rickaert, F; Van de Weyer, R; Lenclud, C; Yernault, J C

    1986-02-01

    An aluminium polisher developed severe lung fibrosis complicated by bronchial carcinoma. Although he was not submitted to the exposure risks usually described in aluminium lung (bauxite smelting, use of aluminium powders, aluminium welding), he worked in a high concentration of aluminium dust. This was demonstrated by mineralogical analyses which revealed large amounts of small metallic aluminium particles (0.5 micron - 5 micron) in bronchoalveolar lavage, lung tissue and lymph nodes 5 years after the end of exposure. Aluminium polishing seems to be a potential cause of aluminium lung. PMID:3699115

  7. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites.

    PubMed

    Wang, Z; Georgarakis, K; Nakayama, K S; Li, Y; Tsarkov, A A; Xie, G; Dudina, D; Louzguine-Luzgin, D V; Yavari, A R

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  8. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    NASA Astrophysics Data System (ADS)

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-04-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses.

  9. Microstructure and mechanical behavior of metallic glass fiber-reinforced Al alloy matrix composites

    PubMed Central

    Wang, Z.; Georgarakis, K.; Nakayama, K. S.; Li, Y.; Tsarkov, A. A.; Xie, G.; Dudina, D.; Louzguine-Luzgin, D. V.; Yavari, A. R.

    2016-01-01

    Metallic glass-reinforced metal matrix composites are an emerging class of composite materials. The metallic nature and the high mechanical strength of the reinforcing phase offers unique possibilities for improving the engineering performance of composites. Understanding the structure at the amorphous/crystalline interfaces and the deformation behavior of these composites is of vital importance for their further development and potential application. In the present work, Zr-based metallic glass fibers have been introduced in Al7075 alloy (Al-Zn-Mg-Cu) matrices using spark plasma sintering (SPS) producing composites with low porosity. The addition of metallic glass reinforcements in the Al-based matrix significantly improves the mechanical behavior of the composites in compression. High-resolution TEM observations at the interface reveal the formation of a thin interdiffusion layer able to provide good bonding between the reinforcing phase and the Al-based matrix. The deformation behavior of the composites was studied, indicating that local plastic deformation occurred in the matrix near the glassy reinforcements followed by the initiation and propagation of cracks mainly through the matrix. The reinforcing phase is seen to inhibit the plastic deformation and retard the crack propagation. The findings offer new insights into the mechanical behavior of metal matrix composites reinforced with metallic glasses. PMID:27067824

  10. Fatigue evaluation of composite-reinforced integrally stiffened metal panels: Summary

    NASA Technical Reports Server (NTRS)

    Dumesnil, C. E.

    1973-01-01

    The fatigue and fail-safe behavior of composite-reinforced, integrally stiffened metal panels was investigated. Test results consisting of conventional fatigue lives, fatigue-crack propagation rates, and residual static strength are presented and discussed.

  11. Synthesis of TiN Reinforced Aluminium Metal Matrix Composites Through Microwave Sintering

    NASA Astrophysics Data System (ADS)

    Venkateswarlu, K.; Saurabh, Suman; Rajinikanth, V.; Sahu, Ranjan Kumar; Ray, Ajoy Kumar

    2010-03-01

    Al-TiN (10, 20, 30 wt.%) composites were fabricated by using microwave radiation. Al and TiN powders were selected as starting materials, mixed in a ball mill for ~10 min and sintered for various times. Results indicate that an optimum microwave sintering time of 2 min was essential and responsible for the improved densification and mechanical properties. The presence of TiN particles at grain boundaries plays a significant role in improving the densification and hardness values. Dry sliding wear results show the improved wear resistance of the composite (Al-TiN) due to the presence of TiN particles and the wear results are superior to the Al-TiN samples made by hot pressing technique.

  12. Selective Reinforcement to Enhance the Structural Performance of Metallic Compression Panels

    NASA Technical Reports Server (NTRS)

    Farley, Gary L.

    2004-01-01

    An experimental and analytical investigation of the influence of selective reinforcement on metallic panels with cutouts was conducted. Selective reinforcement was shown to be a weight effective concept for increasing structural performance of panels with cutouts designed to carry loads into the post-buckled regime. For instance, a selectively reinforced aluminum panel under shear load exhibited a 68 percent increase in specific-buckling load as compared to a geometrically comparable unreinforced aluminum panel. In comparison, a quasi-isotropic carbon-fiber-reinforced-polymer composite panel only produced a 45 percent higher specific-buckling load than the same unreinforced aluminum panel. Selective reinforcement offers the potential to tailor structural response through local strengthening and stiffening the structure for a broad range of structural application.

  13. Fracture Analysis of Particulate Reinforced Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Min, James B.; Cornie, James A.

    2013-01-01

    A fracture analysis of highly loaded particulate reinforced composites was performed using laser moire interferometry to measure the displacements within the plastic zone at the tip of an advancing crack. Ten castings were made of five different particulate reinforcement-aluminum alloy combinations. Each casting included net-shape specimens which were used for the evaluation of fracture toughness, tensile properties, and flexure properties resulting in an extensive materials properties data. Measured fracture toughness range from 14.1 MPa for an alumina reinforced 356 aluminum alloy to 23.9 MPa for a silicon carbide reinforced 2214 aluminum alloy. For the combination of these K(sub Ic) values and the measured tensile strengths, the compact tension specimens were too thin to yield true plane strain K(sub Ic) values. All materials exhibited brittle behavior characterized by very small tensile ductility suggesting that successful application of these materials requires that the design stresses be below the elastic limit. Probabilistic design principles similar to those used with ceramics are recommended when using these materials. Such principles would include the use of experimentally determined design allowables. In the absence of thorough testing, a design allowable stress of 60 percent of the measured ultimate tensile stress is recommended.

  14. Al-based metal matrix composites reinforced with nanocrystalline Al-Ti-Ni particles

    NASA Astrophysics Data System (ADS)

    Scudino, S.; Ali, F.; Surreddi, K. B.; Prashanth, K. G.; Sakaliyska, M.; Eckert, J.

    2010-07-01

    Al-based metal matrix composites containing different volume fractions of nanocrystalline Al70Ti20Ni10 reinforcing particles have been produced by powder metallurgy and the effect of the volume fraction of reinforcement on the mechanical properties of the composites has been studied. Room temperature compression tests reveal a considerable improvement of the mechanical properties as compared to pure Aluminum. The compressive strength increases from 155 MPa for pure Al to about 200 and 240 MPa for the samples with 20 and 40 vol.% of reinforcement, respectively, while retaining appreciable plastic deformation with a fracture strain ranging between 43 and 28 %.

  15. Microstructural factors controlling the strength and ductility of particle-reinforced metal-matrix composites

    NASA Astrophysics Data System (ADS)

    Llorca, J.; González, C.

    1998-01-01

    A micromechanical model is developed to simulate the mechanical response in tension of particle-reinforced metal-matrix composites. The microstructure of the composite is represented as a three-dimensional array of hexagonal prisms with one reinforcement at the centre of each prism. The shape, volume fraction and state (either intact or broken) of the reinforcement is independent for each cell, so the interaction among all these factors could be studied. The tensile response of the composite is determined from the behaviour of the intact and damaged cells, the fraction of damaged cells being calculated on the assumption that the reinforcement strength follows the Weibull statistics. The model is used to determine the microstructural factors which provide optimum behaviour from the point of view of the tensile strength and ductility. The analyses included the effect of the matrix and reinforcement properties, the reinforcement volume fraction, the interaction between reinforcements of different shape and the heterogeneous distribution of the reinforcements within the composite.

  16. The toxicity of aluminium in humans.

    PubMed

    Exley, C

    2016-06-01

    We are living in the 'aluminium age'. Human exposure to aluminium is inevitable and, perhaps, inestimable. Aluminium's free metal cation, Alaq(3+), is highly biologically reactive and biologically available aluminium is non-essential and essentially toxic. Biologically reactive aluminium is present throughout the human body and while, rarely, it can be acutely toxic, much less is understood about chronic aluminium intoxication. Herein the question is asked as to how to diagnose aluminium toxicity in an individual. While there are as yet, no unequivocal answers to this problem, there are procedures to follow to ascertain the nature of human exposure to aluminium. It is also important to recognise critical factors in exposure regimes and specifically that not all forms of aluminium are toxicologically equivalent and not all routes of exposure are equivalent in their delivery of aluminium to target sites. To ascertain if Alzheimer's disease is a symptom of chronic aluminium intoxication over decades or breast cancer is aggravated by the topical application of an aluminium salt or if autism could result from an immune cascade initiated by an aluminium adjuvant requires that each of these is considered independently and in the light of the most up to date scientific evidence. The aluminium age has taught us that there are no inevitabilities where chronic aluminium toxicity is concerned though there are clear possibilities and these require proving or discounting but not simply ignored. PMID:26922890

  17. Method of making metal matrix composites reinforced with ceramic particulates

    DOEpatents

    Cornie, J.A.; Kattamis, T.; Chambers, B.V.; Bond, B.E.; Varela, R.H.

    1989-08-01

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys. 2 figs.

  18. Method of making metal matrix composites reinforced with ceramic particulates

    DOEpatents

    Cornie, James A.; Kattamis, Theodoulos; Chambers, Brent V.; Bond, Bruce E.; Varela, Raul H.

    1989-01-01

    Composite materials and methods for making such materials are disclosed in which dispersed ceramic particles are at chemical equilibrium with a base metal matrix, thereby permitting such materials to be remelted and subsequently cast or otherwise processed to form net weight parts and other finished (or semi-finished) articles while maintaining the microstructure and mechanical properties (e.g. wear resistance or hardness) of the original composite. The composite materials of the present invention are composed of ceramic particles in a base metal matrix. The ceramics are preferably carbides of titanium, zirconium, tungsten, molybdenum or other refractory metals. The base metal can be iron, nickel, cobalt, chromium or other high temperature metal and alloys thereof. For ferrous matrices, alloys suitable for use as the base metal include cast iron, carbon steels, stainless steels and iron-based superalloys.

  19. Seamless metal-clad fiber-reinforced organic matrix composite structures and process for their manufacture

    NASA Technical Reports Server (NTRS)

    Bluck, Raymond M. (Inventor); Bush, Harold G. (Inventor); Johnson, Robert R. (Inventor)

    1990-01-01

    A metallic outer sleeve is provided which is capable of enveloping a hollow metallic inner member having continuous reinforcing fibers attached to the distal end thereof. The inner member is then introduced into outer sleeve until inner member is completely enveloped by outer sleeve. A liquid matrix member is then injected into space between inner member and outer sleeve. A pressurized heat transfer medium is flowed through the inside of inner member, thereby forming a fiber reinforced matrix composite material. The wall thicknesses of both inner member and outer sleeve are then reduced to the appropriate size by chemical etching, to adjust the thermal expansion coefficient of the metal-clad composite structure to the desired value. thereby forming a fiber reinforced matrix composite material. The wall thicknesses of both inner member and outer sleeve are then reduced to the appropriate size by chemical etching, to adjust the thermal expansion coefficient of the metal-clad composite structure to the desired value. The novelty of this invention resides in the development of a efficient method of producing seamless metal clad fiber reinforced organic matrix composite structures.

  20. Strength and deformability of concrete beams reinforced by non-metallic fiber and composite rebar

    NASA Astrophysics Data System (ADS)

    Kudyakov, K. L.; Plevkov, V. S.; Nevskii, A. V.

    2015-01-01

    Production of durable and high-strength concrete structures with unique properties has always been crucial. Therefore special attention has been paid to non-metallic composite and fiber reinforcement. This article describes the experimental research of strength and deformability of concrete beams with dispersed and core fiber-based reinforcement. As composite reinforcement fiberglass reinforced plastic rods with diameters 6 mm and 10 mm are used. Carbon and basalt fibers are used as dispersed reinforcement. The developed experimental program includes designing and production of flexural structures with different parameters of dispersed fiber and composite rebar reinforcement. The preliminary testing of mechanical properties of these materials has shown their effectiveness. Structures underwent bending testing on a special bench by applying flexural static load up to complete destruction. During the tests vertical displacements were recorded, as well as value of actual load, slippage of rebars in concrete, crack formation. As a result of research were obtained structural failure and crack formation graphs, value of fracture load and maximum displacements of the beams at midspan. Analysis of experimental data showed the effectiveness of using dispersed reinforcement of concrete and the need for prestressing of fiberglass composite rebar.

  1. An In Vitro Comparative Evaluation of Fracture Resistance of Custom Made, Metal, Glass Fiber Reinforced and Carbon Reinforced Posts in Endodontically Treated Teeth

    PubMed Central

    Sonkesriya, Subhash; Olekar, Santosh T; Saravanan, V; Somasunderam, P; Chauhan, Rashmi Singh; Chaurasia, Vishwajit Rampratap

    2015-01-01

    Background: Posts are used to enhance crown buildup in pulpless teeth with destructed crown portion. Different types of post are used in endodontically treated teeth. The aim of the present in vitro study was to evaluate fracture resistance of custom made, metal, glass fiber reinforced and carbon reinforced posts in endodontically treated teeth. Materials and Methods: An in vitro study was carried out on extracted 40 human maxillary central incisor teeth, which was divided into four groups with 10 samples in each group with custom made, metal post, glass fiber reinforced, and carbon reinforced posts. The samples were decoronated at cemento-enamel junction and endodontically treated. Post space was prepared and selected posts were cemented. The composite cores were prepared at the height of 5 mm and samples mounted on acrylic blocks. Later fracture resistance to the compressive force of samples was measured using Universal Testing Machine. Results: The maximum resistance to the compressive force was observed in carbon reinforced and glass fiber reinforced posts compared others which is statistically significant (P > 0.001) and least was seen in custom fabricated post. Conclusion: It is concluded that carbon reinforced fiber post and glass fiber posts showed good fracture resistance compared to custom made and metal posts. PMID:26028904

  2. Elasto-plastic analysis of interface layers for fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Doghri, I.; Leckie, F. A.

    1991-01-01

    The mismatch in coefficients of thermal expansion (CTE) of fiber and matrix in metal matrix composites reinforced with ceramic fibers induces high thermal stresses in the matrix. Elasto-plastic analyses - with different degrees of simplification and modelization - show that an interface layer with a sufficiently high CTE can reduce the tensile hoop stress in the matrix substantially.

  3. Management of a Large Internal Resorption Lesion with Metal Reinforced Glass Ionomer Cement

    PubMed Central

    Bhuyan, Atool Chandra; Arora, Suraj; Sethi, Kunal; Kalra, Tarun

    2014-01-01

    Mineral trioxide aggregate is the mainstay of treatment of large internal resorption defects. But its cost may be a deterrent to its use in some patients. The present case report describes the successful endodontic management of an extensive internal resorptive lesion in a mandibular molar with metal reinforced glass ionomer cement. PMID:25436156

  4. Application of composites to the selective reinforcement of metallic aerospace structures. [application of structural design criteria for weight reduction

    NASA Technical Reports Server (NTRS)

    Brooks, W. A., Jr.; Mathauser, E. E.; Pride, R. A.

    1972-01-01

    The use of composite materials to selectively reinforce metallic structures provides a low-cost way to reduce weight and a means of minimizing the risks usually associated with the introduction of new materials. An overview is presented of the NASA Langley Research Center programs to identify the advantages and to develop the potential of the selective reinforcement approach to the use of composites. These programs have shown that selective reinforcement provides excellent strength and stiffness improvements to metallic structures. Significant weight savings can be obtained in a cost effective manner. Flight service programs which have been initiated to validate further the merits of selective reinforcement are described.

  5. Design synthesis of a boron/epoxy reinforced metal shear web.

    NASA Technical Reports Server (NTRS)

    Laakso, J. H.

    1972-01-01

    An advanced composite shear web design concept has been developed for the Space Shuttle Orbiter main engine thrust beam structure. Various web concepts were synthesized by a computer-aided adaptive random search procedure. A practical concept is identified having a titanium-clad, boron/epoxy plate with vertical boron/epoxy reinforced stiffeners. Baseline composite and titanium shear resistant designs are compared; the composite concept is 28% lighter than the titanium web. Element test results show the metal cladding effectively reinforces critical composite load transfer and fastener hole areas making the composite web concept practical for other shear structure applications.-

  6. Reinforcement of metal with liquid-exfoliated inorganic nano-platelets

    NASA Astrophysics Data System (ADS)

    May, Peter; Khan, Umar; Coleman, Jonathan N.

    2013-10-01

    We have prepared metal matrix composites of a pewter alloy filled with liquid-exfoliated Molybdenum Telluride (MoTe2) nano-platelets. The combination of MoTe2 and pewter was chosen due to their near-identical densities, thus reducing the scope for buoyancy-induced separation during melt mixing. The addition of nanofiller results in a doubling of the Young's modulus, Y, for a volume fraction, Vf, of <1% MoTe2, corresponding to a reinforcement of dY/dVf = 110 GPa. We find that this degree of reinforcement to be reasonably consistent with that predicted by a simplified version of Halpin-Tsai theory.

  7. Particle fracture in high-volume-fraction ceramic-reinforced metals: Governing parameters and implications for composite failure

    NASA Astrophysics Data System (ADS)

    Hauert, Aude; Rossoll, Andreas; Mortensen, Andreas

    2009-11-01

    Weibull parameters of angular alumina particles are determined from experimental tensile test data on high-ceramic-content metal matrix composites using a micromechanical model that accounts for internal damage in the form of particle cracking, the dominant damage mode in these composites. The fraction of broken particles is assessed from the drop of Young's modulus and particle fracture is assumed to be stress controlled. Two extreme load-sharing modes, namely a purely local and a global load-sharing mode, are considered to account for the load redistribution due to particle fracture. Consistent powder strength parameters can be thus "back-calculated" for particles that are embedded in different Al-Cu matrices. On the other hand, this calculation fails for pure Al matrix composites, which exhibit a much larger strain to failure than Al-Cu matrix composites. It is shown that for Al matrix composites, the role of plastic (composite) strain on particle fracture constitutes a second parameter governing particle damage. This finding is rationalized by particle-particle interactions in these tightly packed ceramic particle-reinforced composites, and by the increase of matrix stress heterogeneity that is brought with increasing plastic strain. Failure of the alloyed matrix composites is well described by the (lower bound) local load-sharing micromechanical model, which predicts a catastrophic failure due to an avalanche of damage. The same model predicts failure of pure aluminium matrix composites to occur at the onset of tensile instability, also in agreement with experimental results once the role of plastic strain on damage accumulation is accounted for.

  8. Study on aluminium-based single films.

    PubMed

    Vinod Kumar, G S; García-Moreno, F; Babcsán, N; Brothers, A H; Murty, B S; Banhart, J

    2007-12-28

    In the present paper the authors studied isolated metallic films made from the same material used for making metallic foams, and then characterised their properties. Metal films were made from a liquid aluminium alloy reinforced with ceramic particles of known concentration. Melts without such particles were also investigated. It is shown that stable films could not be made from Al-Si alloy having no particles, and just extremely thin and fragile films could be made from commercially-pure Al. In contrast, aluminium alloys containing particles such as SiC and TiB(2) allowed pulling thin, stable films, which did not rupture. Significant thinning of films was observed when the particle concentration in the melt decreased. By in situ X-ray monitoring of liquid films during pulling, film thickness and drainage effects within the liquid film could be studied. The morphology and microstructure of films was characterised after solidification. Our work shows that the question of how foams are stabilised can be studied using a simplified system such as a film, instead of having to deal with the multitude of different structural elements present in a foam. PMID:18060172

  9. Dynamic Effects in Elastothermodynamic Damping of Hollow Particle Reinforced Metal-Matrix Composites

    NASA Astrophysics Data System (ADS)

    Srivastava, Sunil Kumar; Mishra, Bhanu Kumar

    2016-06-01

    The Metal-Matrix Composites (MMCs) containing hollow spherical reinforcements are under active development for the applications such as space structures, submarine hulls etc. where weight is of critical importance. When these materials are subjected to a time varying strain field, energy is dissipated because of the thermoelastic effect (Elastothermodynamic Damping or ETD). The quasi-static ETD analysis for the MMCs containing hollow spherical particles has been reported in literature. The entropic approach, which is better suited for composite materials with perfect or imperfect interfaces, is used for the analysis. In the present work, the effect of inertia forces is carried out on ETD of hollow particle-reinforced MMCs. For given particle volume fractions (V p ), the inertia forces are found to be more significant at higher value of thermal parameter (Ω T1) (alternatively, frequency of vibration if reinforcement radius is fixed), large cavity volume fraction (V h ) and low value of the parameter B1.

  10. Advances in Thermal Spray Deposition of Billets for Particle Reinforced Light Metals

    SciTech Connect

    Wenzelburger, Martin; Zimmermann, Christian; Gadow, Rainer

    2007-04-07

    Forming of light-metals in semi-solid state offers some advantages like low process temperatures, improved mould durability, good flow behavior and fine, globular microstructure of the final material. By the introduction of ceramic particles, increased elastic modulus and yield strength as well as wear resistance and creep behavior can be obtained. By semi-solid forging or semi-solid casting, particle reinforced metals (PRM) can be produced with improved matrix microstructure and beneficial forming process parameters compared to conventional MMC manufacturing techniques. The production of this kind of light metal matrix composites requires the supply of dense semi-finished parts with well defined volume fractions of homogeneously distributed particulate reinforcement. A manufacturing method for cylindrical light metal billets is described that applies thermal spraying as a build-up process for simultaneous deposition of matrix and reinforcement phase with cored wires as spraying material. Thermal spraying leads to small grain sizes and prevents dendrite formation. However, long process cycle times lead to billet heating and recrystallization of the matrix microstructure. In order to preserve small grain sizes that enable semi-solid forming, the thermal spraying process was analyzed by in-flight particle analysis and thermography. As a consequence, the deposition process was optimized by adaptation of the thermal spraying parameters and by application of additional cooling, leading to lower billet temperatures and finer PRM billet microstructure.

  11. Assessment of the biological effects of welding fumes emitted from metal inert gas welding processes of aluminium and zinc-plated materials in humans.

    PubMed

    Hartmann, L; Bauer, M; Bertram, J; Gube, M; Lenz, K; Reisgen, U; Schettgen, T; Kraus, T; Brand, P

    2014-03-01

    The aim of this study was to investigate biological effects and potential health risks due to two different metal-inert-gas (MIG) welding fumes (MIG welding of aluminium and MIG soldering of zinc coated steel) in healthy humans. In a threefold cross-over design study 12 male subjects were exposed to three different exposure scenarios. Exposures were performed under controlled conditions in the Aachener Workplace Simulation Laboratory (AWSL). On three different days the subjects were either exposed to filtered ambient air, to welding fumes from MIG welding of aluminium, or to fumes from MIG soldering of zinc coated materials. Exposure was performed for 6 h and the average fume concentration was 2.5 mg m(-3). Before, directly after, 1 day after, and 7 days after exposure spirometric and impulse oscillometric measurements were performed, exhaled breath condensate (EBC) was collected and blood samples were taken and analyzed for inflammatory markers. During MIG welding of aluminium high ozone concentrations (up to 250 μg m(-3)) were observed, whereas ozone was negligible for MIG soldering. For MIG soldering, concentrations of high-sensitivity CRP (hsCRP) and factor VIII were significantly increased but remained mostly within the normal range. The concentration of neutrophils increased in tendency. For MIG welding of aluminium, the lung function showed significant decreases in Peak Expiratory Flow (PEF) and Mean Expiratory Flow at 75% vital capacity (MEF 75) 7 days after exposure. The concentration of ristocetin cofactor was increased. The observed increase of hsCRP during MIG-soldering can be understood as an indicator for asymptomatic systemic inflammation probably due to zinc (zinc concentration 1.5 mg m(-3)). The change in lung function observed after MIG welding of aluminium may be attributed to ozone inhalation, although the late response (7 days after exposure) is surprising. PMID:23790592

  12. Stabilising metal(loid)s in soil with iron and aluminium-based products: microbial, biochemical and plant growth impact.

    PubMed

    Garau, Giovanni; Silvetti, Margherita; Castaldi, Paola; Mele, Elena; Deiana, Pietrino; Deiana, Salvatore

    2014-06-15

    Four iron and aluminium-based products, including red mud (RM), hematite (Fe2O3), an iron-rich water treatment residual (Fe-WTR) and amorphous Al hydroxide (Al-OH), were evaluated for their effectiveness at stabilising As and heavy metals (i.e. Cd, Cu, Pb, Zn) in a circumneutral contaminated soil [As (2105 mg kg(-1)), Cd (18 mg kg(-1)), Cu (264 mg kg(-1)), Pb (710 mg kg(-1)), Zn (522 mg kg(-1))]. Treatment impacts on soil microbial and biochemical features (i.e. microbial biomass-C, microbial counts, 16S rRNA PCR-TTGE of culturable bacteria, dehydrogenase, urease and β-glucosidase activity, Biolog derived parameters-AWCD and richness) as well as bean (Phaseolus vulgaris) and wheat (Triticum vulgare) growth were also assessed. After 6 months equilibration, all the amendments (application rate 3% w/w) but RM reduced labile As while only Al-OH reduced the concentration of water-soluble heavy metals. Despite the highest bioavailability of contaminants, most of the soil microbial and biochemical features monitored (i.e. microbial biomass-C, total bacterial counts, dehydrogenase activity and AWCD) were significantly higher in the RM-soil. Bean germination was completely inhibited in RM-soil while wheat growth was similar to that of the control. The Al-OH treatment was best overall, promoting microbial abundance, diversity and activity while increasing bean and wheat growth and reducing As accumulated in plant shoots. Results suggest that Al-OH is a suitable candidate for field evaluations while the use of RM in the remediation of circumneutral or subalkaline contaminated soils should be reconsidered. PMID:24685456

  13. Process to produce titanium diboride whiskers as reinforcement for metal and ceramic composites

    SciTech Connect

    Withers, J.C.; Loutfy, R.O.; Lee, C.T.

    1988-10-01

    The objective of the Phase I program was to establish the feasibility of producing TiB2 whiskers. Two approaches were investigated. High temperature carbothermic reduction of titanium and boron compounds produced TiB2 platelets, and using excess B to limit the growth on the basal plane, platelets with thickness of 1.5 microns and 10 microns length and width were produced. The dimensions are ideal for reinforcing metal and intermetallics. Vapor-solid (VS) and Vapor-Liquid-Solid (VLS) TiB2 whiskers were produced via the low temperature hydrogen reduction of TiCl4 and BCl3, using Au and/or Au/Pd catalyst over a wide temperature range. VS whiskers with a diameter of 1.5 - 3.0 microns and aspect ratio of 20-40 were produced at temperatures between 1050 C and 1250 C. The whiskers are ideal for metal and intermetallic reinforcement.

  14. Residual thermal stress control in composite reinforced metal structures. [by mechanical loading of metal component prior to bonding

    NASA Technical Reports Server (NTRS)

    Kelly, J. B.; June, R. R.

    1972-01-01

    Advanced composite materials, composed of boron or graphite fibers and a supporting matrix, make significant structural efficiency improvements available to aircraft and aerospace designers. Residual stress induced during bonding of composite reinforcement to metal structural elements can be reduced or eliminated through suitable modification to the manufacturing processes. The most successful method employed during this program used a steel tool capable of mechanically loading the metal component in compression prior to the adhesive bonding cycle. Compression loading combined with heating to 350 F during the bond cycle can result in creep deformation in aluminum components. The magnitude of the deformation increases with increasing stress level during exposure to 350 F.

  15. Toxic Aluminium and Heavy Metals in Groundwater of Middle Russia: Health Risk Assessment

    PubMed Central

    Momot, Olga; Synzynys, Boris

    2005-01-01

    Two approaches are distinguished in modern ecological monitoring. The first one is physicochemical analysis of environmental objects with respect to maximum allowable concentrations (MACs) of chemical substances, which is performed by standards methods in accordance with state regulations. The second approach (biological monitoring) is based on the methodology of biotesting and bio indication. The task of this work is to create biotests for estimation of Al and other metals toxicity in ground water and to compare these results with physicochemical analysis dates. Risk assessment for heavy metals contaminated groundwater was also performed. Risk assessment was performed accordingly EPA US recommendation and gave results about 90 per 100000 citizens for Al and 402 per 100000 for mixture of different heavy metals. For comparison: risk for earth background radiation for Middle Russia is (Individual dose 1 millisivert per year) consist 5 per 100000 people. It was shown that groundwater consist HCO3− ions (360 mg/l), sometimes Al compounds 0.21–0.65 mg/l (MAC for Al is 0.5 mg/l for Russia). Other groundwater contain Hg – 0.004 mg/l (MAC – 0.0005 mg/l); Cr – 0.072 mg/l (MAC – 0.05 mg/l); As – less than 0.03 mg/l (MAC – 0.05 mg/l). We developed plant biotest for estimation of groundwater quality with barley roots, tradescatia and others. Some biotests parameters correlate with HCO3−, Cl−, SO42− and metal ions content positively, for another biotest this correlation is strongly negative. The quality of groundwater near Obninsk and in Kaluga Region is very different but hasn’t been changed since the year 1998. PMID:16705820

  16. Analytical and experimental investigation of aircraft metal structures reinforced with filamentary composites. Phase 1: Concept development and feasibility

    NASA Technical Reports Server (NTRS)

    Oken, S.; June, R. R.

    1971-01-01

    The analytical and experimental investigations are described in the first phase of a program to establish the feasibility of reinforcing metal aircraft structures with advanced filamentary composites. The interactions resulting from combining the two types of materials into single assemblies as well as their ability to function structurally were studied. The combinations studied were boron-epoxy reinforced aluminum, boron-epoxy reinforced titanium, and boron-polyimide reinforced titanium. The concepts used unidirectional composites as reinforcement in the primary loading direction and metal for carrying the transverse loads as well as its portion of the primary load. The program established that several realistic concepts could be fabricated, that these concepts could perform to a level that would result in significant weight savings, and that there are means for predicting their capability within a reasonable degree of accuracy. This program also encountered problems related to the application of polyimide systems that resulted in their relatively poor and variable performance.

  17. Analytical and experimental investigation of aircraft metal structures reinforced with filamentary composites. Phase 3: Major component development

    NASA Technical Reports Server (NTRS)

    Bryson, L. L.; Mccarty, J. E.

    1973-01-01

    Analytical and experimental investigations, performed to establish the feasibility of reinforcing metal aircraft structures with advanced filamentary composites, are reported. Aluminum-boron-epoxy and titanium-boron-epoxy were used in the design and manufacture of three major structural components. The components were representative of subsonic aircraft fuselage and window belt panels and supersonic aircraft compression panels. Both unidirectional and multidirectional reinforcement concepts were employed. Blade penetration, axial compression, and inplane shear tests were conducted. Composite reinforced structural components designed to realistic airframe structural criteria demonstrated the potential for significant weight savings while maintaining strength, stability, and damage containment properties of all metal components designed to meet the same criteria.

  18. Biopharmaceutical characterisation of ciprofloxacin-metallic ion interactions: comparative study into the effect of aluminium, calcium, zinc and iron on drug solubility and dissolution.

    PubMed

    Stojković, Aleksandra; Tajber, Lidia; Paluch, Krzysztof J; Djurić, Zorica; Parojčić, Jelena; Corrigan, Owen I

    2014-03-01

    Ciprofloxacin bioavailability may be reduced when ciprofloxacin is co-administered with metallic ion containing preparations. In our previous study, physicochemical interaction between ciprofloxacin and ferrous sulphate was successfully simulated in vitro. In the present work, comparative in vitro ciprofloxacin solubility and dissolution studies were performed in the reactive media containing aluminium hydroxide, calcium carbonate or zinc sulphate. Solid phases collected from the dissolution vessel with aluminium hydroxide, calcium carbonate and zinc sulphate were investigated for their properties. The results obtained indicate that different types of adducts may form and retard ciprofloxacin solubility and dissolution. In the case of aluminium, no phase changes were observed. The solid phase generated in the presence of calcium carbonate was identified as hydrated ciprofloxacin base. Similarly to iron, a new complex consistent with Zn(SO4)2(Cl)2(ciprofloxacin)2 × nH2O stoichiometry was generated in the presence of relatively high concentrations of ciprofloxacin hydrochloride and zinc sulphate, indicating that small volume dissolution experiments can be useful for biorelevant dissolution tests. PMID:24670353

  19. Additive Manufacturing and Characterization of Polylactic Acid (PLA) Composites Containing Metal Reinforcements

    NASA Technical Reports Server (NTRS)

    Kuentz, Lily; Salem, Anton; Singh, M.; Halbig, M. C.; Salem, J. A.

    2016-01-01

    Additive manufacturing of polymeric systems using 3D printing has become quite popular recently due to rapid growth and availability of low cost and open source 3D printers. Two widely used 3D printing filaments are based on polylactic acid (PLA) and acrylonitrile butadiene styrene (ABS) systems. PLA is much more environmentally friendly in comparison to ABS since it is made from renewable resources such as corn, sugarcane, and other starches as precursors. Recently, polylactic acid-based metal powder containing composite filaments have emerged which could be utilized for multifunctional applications. The composite filaments have higher density than pure PLA, and the majority of the materials volume is made up of polylactic acid. In order to utilize functionalities of composite filaments, printing behavior and properties of 3-D printed composites need to be characterized and compared with the pure PLA materials. In this study, pure PLA and composite specimens with different metallic reinforcements (Copper, Bronze, Tungsten, Iron, etc) were 3D printed at various layer heights and resulting microstructures and properties were characterized. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) behavior of filaments with different reinforcements were studied. The microscopy results show an increase in porosity between 3-D printed regular PLA and the metal composite PLA samples, which could produce weaker mechanical properties in the metal composite materials. Tensile strength and fracture toughness behavior of specimens as a function of print layer height will be presented.

  20. Tensile and fatigue behaviour of self-piercing rivets of CFRP to aluminium for automotive application

    NASA Astrophysics Data System (ADS)

    Kang, J.; Rao, H.; Zhang, R.; Avery, K.; Su, X.

    2016-07-01

    In this study, the tensile and fatigue behaviour of self-piercing rivets (SPRs) in carbon fibre reinforced plastic (CFRP) to aluminium 6111 T82 alloys were evaluated. An average maximum lap-shear tensile load capacity of 3858 N was achieved, which is comparable to metal-to-metal SPR lap-shear joints. The CFRP-Al SPRs failed in lap-shear tension due to pull-out of the rivet head from the CFRP upper sheet. The CFRP-Al SPR lap- shear specimens exhibited superior fatigue life compared to previously studied aluminium-to- aluminium SPR lap-shear joints. The SPR lap-shear joints under fatigue loads failed predominantly due to kinked crack growth along the width of the bottom aluminium sheet. The fatigue cracks initiated in the plastically deformed region of the aluminium sheet close to the rivet shank in the rivet-sheet interlock region. Scatter in fatigue life and failure modes was observed in SPR lap-shear specimens tested close to maximum tensile load.

  1. Interfacial reaction in cast WC particulate reinforced titanium metal matrix composites coating produced by laser processing

    NASA Astrophysics Data System (ADS)

    Liu, Dejian; Hu, Peipei; Min, Guoqing

    2015-06-01

    Laser injection of ceramic particle was conducted to produce particulate reinforced metal matrix composites (MMCs) coating on Ti-6Al-4V alloy. Cast WC particle (WCp) was used as injection reinforcement to avoid excessive release of carbon atoms into the melt pool. The interfaces and boundaries between WC and Ti matrix were investigated by electron microscopy study. Compared with single crystal WCp, cast WCp was an appropriate solution to control the reaction products (TiC) in the matrix and the total amount of reaction products was significantly reduced. Irregular-shape reaction layers were formed around cast WCp. The reaction layers consist of a W2C layer and a mixed layer of W and TiC. Such reaction layers are effective in load transfer under an external load.

  2. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing

    PubMed Central

    Bauri, Ranjit; Yadav, Devinder; Shyam Kumar, C.N.; Janaki Ram, G.D.

    2015-01-01

    Metal matrix composites (MMCs) exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007) [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP) that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm) and ball-milled finer particles (10 μm) were incorporated in the Al matrix using the optimized parameters. PMID:26566541

  3. Optimized process parameters for fabricating metal particles reinforced 5083 Al composite by friction stir processing.

    PubMed

    Bauri, Ranjit; Yadav, Devinder; Shyam Kumar, C N; Janaki Ram, G D

    2015-12-01

    Metal matrix composites (MMCs) exhibit improved strength but suffer from low ductility. Metal particles reinforcement can be an alternative to retain the ductility in MMCs (Bauri and Yadav, 2010; Thakur and Gupta, 2007) [1,2]. However, processing such composites by conventional routes is difficult. The data presented here relates to friction stir processing (FSP) that was used to process metal particles reinforced aluminum matrix composites. The data is the processing parameters, rotation and traverse speeds, which were optimized to incorporate Ni particles. A wide range of parameters covering tool rotation speeds from 1000 rpm to 1800 rpm and a range of traverse speeds from 6 mm/min to 24 mm/min were explored in order to get a defect free stir zone and uniform distribution of particles. The right combination of rotation and traverse speed was found from these experiments. Both as-received coarse particles (70 μm) and ball-milled finer particles (10 μm) were incorporated in the Al matrix using the optimized parameters. PMID:26566541

  4. Process for the manufacture of seamless metal-clad fiber-reinforced organic matrix composite structures

    NASA Technical Reports Server (NTRS)

    Bluck, Raymond M. (Inventor); Bush, Harold G. (Inventor); Johnson, Robert R. (Inventor)

    1991-01-01

    A process for producing seamless metal-clad composite structures includes providing a hollow, metallic inner member and an outer sleeve to surround the inner member and define an inner space therebetween. A plurality of continuous reinforcing fibers is attached to the distal end of the outside diameter of the inner member, and the inner member is then introduced, distal end first, into one end of the outer sleeve. The inner member is then moved, distal end first, into the outer sleeve until the inner member is completely enveloped by the outer sleeve. A liquid matrix material is then injected into the space containing the reinforcing fibers between the inner member and the outer sleeve. Next a pressurized heat transfer medium is passed through the inner member to cure the liquid matrix material. Finally, the wall thickness of both the inner member and the outer sleeve are reduced to desired dimensions by chemical etching, which adjusts the thermal expansion coefficient of the metal-clad composite structure to a desired value.

  5. Fatigue damage criteria - Matrix, fibers and interfaces of continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.

    1988-01-01

    Continuous fiber reinforced metal matrix composites (MMC) are projected for use in high temperature, stiffness critical parts that will be subjected to cyclic loadings. Depending on the relative fatigue behavior of the fiber and matrix, and the interface properties, the failure modes of MMC can be grouped into four catagories: (1) matrix dominated, (2) fiber dominated, (3) self-similar damage growth, and (4) fiber/matrix interfacial failures. These four types of damage are discussed and illustrated by examples. The emphasis is on the fatigue of unnotched laminates.

  6. Residual stress alleviation of aircraft metal structures reinforced with filamentary composites

    NASA Technical Reports Server (NTRS)

    Kelly, J. B.; June, R. R.

    1973-01-01

    Methods to eliminate or reduce residual stresses in aircraft metal structures reinforced by filamentary composites are discussed. Residual stress level reductions were achieved by modifying the manufacturing procedures used during adhesive bonding. The residual stress alleviation techniques involved various forms of mechanical constraint which were applied to the components during bonding. Nine methods were evaluated, covering a wide range in complexity. All methods investigated during the program affected the residual stress level. In general, residual stresses were reduced by 70 percent or more from the stress level produced by conventional adhesive bonding procedures.

  7. Deformation behavior of FRP-metal composites locally reinforced with carbon fibers

    NASA Astrophysics Data System (ADS)

    Scholze, M.; Kolonko, A.; Lindner, T.; Lampke, T.; Helbig, F.

    2016-03-01

    This study investigates variations of hybrid laminates, consisting of one aluminum sheet and a unidirectional glass fiber (GF) reinforced polyamide 6 (PA6) basic structure with partial carbon fiber (CF) reinforcement. To create these heterogeneous FRP laminates, it is necessary to design and produce semi-finished textile-based products. Moreover, a warp knitting machine in conjunction with a warp thread offset unit was used to generate bionic inspired compounds. By the variation of stacking prior to the consolidation process of the hybrid laminate, an oriented CF reinforcement at the top and middle layer of the FRP is realized. In both cases the GFRP layer prevents contact between the aluminum and carbon fibers. In so doing, the high strength of carbon fibers can be transferred to the hybrid laminate in load directions with an active prevention of contact corrosion. The interface strength between thermoplastic and metal component was improved by a thermal spray coating on the aluminum sheet. Because of the high surface roughness and porosity, mechanical interlock was used to provide high interface strength without bonding agents between both components. The resulting mechanical properties of the hybrid laminates are evaluated by three point bending tests in different load directions. The effect of local fiber orientation and layer positioning on failure and deformation mechanism is additionally investigated by digital image correlation (DIC).

  8. Influence of thermal residual stress on behaviour of metal matrix composites reinforced with particles

    NASA Astrophysics Data System (ADS)

    Guzmán, R. E.; Hernández Arroyo, E.

    2016-02-01

    The properties of a metallic matrix composites materials (MMC's) reinforced with particles can be affected by different events occurring within the material in a manufacturing process. The existence of residual stresses resulting from the manufacturing process of these materials (MMC's) can markedly differentiate the curves obtained in tensile tests obtained from compression tests. One of the themes developed in this work is the influence of residual stresses on the mechanical behaviour of these materials. The objective of this research work presented is numerically estimate the thermal residual stresses using a unit cell model for the Mg ZC71 alloy reinforced with SiC particles with volume fraction of 12% (hot-forging technology). The MMC's microstructure is represented as a three dimensional prismatic cube-shaped with a cylindrical reinforcing particle located in the centre of the prism. These cell models are widely used in predicting stress/strain behaviour of MMC's materials, in this analysis the uniaxial stress/strain response of the composite can be obtained through the calculation using the commercial finite-element code.

  9. Effect of reinforcement type and porosity on strength of metal matrix composite

    NASA Astrophysics Data System (ADS)

    Kulkarni, S. G.; Lal, Achchhe; Menghani, J. V.

    2016-05-01

    In the present work, experimental investigation and the numerical analysis are carried out for strength analysis of A356 alloy matrix composites reinforced with alumina, fly ash and hybrid particle composites. The combined strengthening effect of load bearing, Hall-Petch, Orowan, coefficient of thermal expansion mismatch and elastic modulus mismatch is studied for predicting accurate uniaxial stress-strain behavior of A356 based alloy matrix composite. The unit cell micromechanical approach and nine noded isoparametric finite element analysis (FEA) is used to investigate the yield failure load by considering material defect of porosity as fabrication errors in particulate composite. The Ramberg-Osgood approach is considered for the linear and nonlinear relationship between stress and strain of A356 based metal matrix composites containing different amounts of fly ash and alumina reinforcing particles. A numerical analysis of material porosity on the stress strain behavior of the composite is performed. The literature and experimental results exhibit the validity of this model and confirm the importance of the fly ash as the cheapest and low density reinforcement obtained as a waste by product in thermal power plants.

  10. Aluminium, antiperspirants and breast cancer.

    PubMed

    Darbre, P D

    2005-09-01

    Aluminium salts are used as the active antiperspirant agent in underarm cosmetics, but the effects of widespread, long term and increasing use remain unknown, especially in relation to the breast, which is a local area of application. Clinical studies showing a disproportionately high incidence of breast cancer in the upper outer quadrant of the breast together with reports of genomic instability in outer quadrants of the breast provide supporting evidence for a role for locally applied cosmetic chemicals in the development of breast cancer. Aluminium is known to have a genotoxic profile, capable of causing both DNA alterations and epigenetic effects, and this would be consistent with a potential role in breast cancer if such effects occurred in breast cells. Oestrogen is a well established influence in breast cancer and its action, dependent on intracellular receptors which function as ligand-activated zinc finger transcription factors, suggests one possible point of interference from aluminium. Results reported here demonstrate that aluminium in the form of aluminium chloride or aluminium chlorhydrate can interfere with the function of oestrogen receptors of MCF7 human breast cancer cells both in terms of ligand binding and in terms of oestrogen-regulated reporter gene expression. This adds aluminium to the increasing list of metals capable of interfering with oestrogen action and termed metalloestrogens. Further studies are now needed to identify the molecular basis of this action, the longer term effects of aluminium exposure and whether aluminium can cause aberrations to other signalling pathways in breast cells. Given the wide exposure of the human population to antiperspirants, it will be important to establish dermal absorption in the local area of the breast and whether long term low level absorption could play a role in the increasing incidence of breast cancer. PMID:16045991

  11. Metallic Reinforcement of Direct Squeeze Die Casting Aluminum Alloys for Improved Strength and Fracture Resistance

    SciTech Connect

    D. Schwam: J.F. Wallace: Y. Zhu: J.W. Ki

    2004-10-01

    The utilization of aluminum die casting as enclosures where internal equipment is rotating inside of the casting and could fracture requires a strong housing to restrain the fractured parts. A typical example would be a supercharger. In case of a failure, unless adequately contained, fractured parts could injure people operating the equipment. A number of potential reinforcement materials were investigated. The initial work was conducted in sand molds to create experimental conditions that promote prolonged contact of the reinforcing material with molten aluminum. Bonding of Aluminum bronze, Cast iron, and Ni-resist inserts with various electroplated coatings and surface treatments were analyzed. Also toughening of A354 aluminum cast alloy by steel and stainless steel wire mesh with various conditions was analyzed. A practical approach to reinforcement of die cast aluminum components is to use a reinforcing steel preform. Such performs can be fabricated from steel wire mesh or perforated metal sheet by stamping or deep drawing. A hemispherical, dome shaped casting was selected in this investigation. A deep drawing die was used to fabricate the reinforcing performs. The tendency of aluminum cast enclosures to fracture could be significantly reduced by installing a wire mesh of austenitic stainless steel or a punched austenitic stainless steel sheet within the casting. The use of reinforcements made of austenitic stainless steel wire mesh or punched austenitic stainless steel sheet provided marked improvement in reducing the fragmentation of the casting. The best strengthening was obtained with austenitic stainless steel wire and with a punched stainless steel sheet without annealing this material. Somewhat lower results were obtained with the annealed punched stainless steel sheet. When the annealed 1020 steel wire mesh was used, the results were only slightly improved because of the lower mechanical properties of this unalloyed steel. The lowest results were

  12. Fabrication and fracture behavior of metallic fiber reinforced NiAl matrix composites

    SciTech Connect

    Chang, S.Y.; Lin, S.J.

    1997-07-01

    NiAl intermetallic is recently of considerable interest as the high temperature structure material because of its high melting point, high specific stiffness, better oxidation and creep resistance. However, the low-temperature brittleness of the NiAl intermetallic remained a main reason for its unpopularity for industrial applications. Composite ductile phase toughening approaches have been utilized by many researchers to improve the fracture toughness of intermetallics. In liquid metallurgy, pressure casting or infiltration of molten nickel aluminide into a preform is the usual method for the fabrication of nickel aluminide intermetallic composites. But generally, it is not useful for metallic reinforcements because of the drastic reactions between the molten nickel aluminide and the metallic preform, and the difficulty in sustaining the performance of the metallic preform at a high temperature. In solid metallurgy, this process is based on reactive powder metallurgy and hot pressing, hot extrusion and hot isostatic pressing (HIP). High processing temperature and pressure, generally at a temperature of at least 1,200 C, are necessary conditions for hot pressing, hot extrusion and HIP. Hence the processes require sophisticated manufacturing equipment and considerable energy and render the application of nickel aluminide intermetallic composites unpopular. Work on reactive hot pressing(RHP) at a low temperature near the melting point of aluminum is reconsidered again. Efforts indicated that by combining the spontaneous reaction of the electrically coated nickel film and the aluminum foils, and hot pressing at a temperature about 500 C lower than previously accomplished by HIP, would overcome the fabrication problem of NiAl intermetallic composites reinforced with the uniformly distributed metallic fibers.

  13. High strain rate superplasticity of a {beta}-Si{sub 3}N{sub 4} whisker reinforced pure aluminium composite made by squeeze casting

    SciTech Connect

    Imai, T.; Tochigi, I.; Ai, K.; L`Esperance, G.; Hong, B.

    1996-05-15

    High strain rate superplasticity (HSRS) in ceramic whisker or particulate reinforced aluminum alloy composites is expected to offer an efficiently near-net shape forming technique to automobile, aerospace, and even semi-conductor industries, since the HSRS composites usually exhibit a total elongation of 250--600% at a high strain rate of about 0.1--10 s{sup {minus}1}. It is thought that primary deformation mechanism of the HSRS is grain boundary sliding since the composites have the fine grain size of 3{approximately}0.8 {micro}m. The purpose of this study is to develop a thermomechanical processing route to produce a fine microstructure and a HSRS in a {beta}-Si{sub 3}N{sub 4} whisker reinforced 99.99% pure aluminum composite fabricated by squeeze casting. In addition, superplastic deformation mechanism of the composite are also discussed.

  14. Ceramics reinforced metal base composite coatings produced by CO II laser cladding

    NASA Astrophysics Data System (ADS)

    Yang, Xichen; Wang, Yu; Yang, Nan

    2008-03-01

    Due to the excellent performance in high strength, anti-temperature and anti-wear, ceramics reinforced metal base composite material was used in some important fields of aircraft, aerospace, automobile and defense. The traditional bulk metal base composite materials are the expensive cost, which is limited in its industrial application. Development of laser coating of ceramics reinforced metal base composite is very interesting in economy. This paper is focused on three laser cladding ceramics coatings of SiC particle /Al matrix , Al IIO 3 powder/ Al matrix and WC + Co/mild steel matrix. Powder particle sizes are of 10-60μm. Chemical contents of aluminum matrix are of 3.8-4.0% Cu, 1.2-1.8% Mg, 0.3-0.99% Mn and balance Al. 5KW CO II laser, 5 axes CNC table, JKF-6 type powder feeder and co-axis feeder nozzle are used in laser cladding. Microstructure and performance of laser composite coatings have been respectively examined with OM,SEM and X-ray diffraction. Its results are as follows : Microstructures of 3C-,6H- and 5H- SiC particles + Al + Al 4SiC 4 + Si in SiC/Al composite, hexagonal α-Al IIO 3 + cubic γ-Al IIO 3 + f.c.c Al in Al IIO 3 powder/ Al composite and original WC particles + separated WC particles + eutectic WC + γ-Co solid solution + W IIC particles in WC + Co/steel coatings are respectively recognized. New microstructures of 5H-SiC in SiC/Al composite, cubic γ-Al IIO 3 in Al IIO 3 composite and W IIC in WC + Co/ steel composite by laser cladding have been respectively observed.

  15. Effects of weld metal profile on the fatigue life of integrally reinforced weld-on fittings

    SciTech Connect

    Woods, G.E. ); Rodabaugh, E.C. , Dublin, OH )

    1994-06-01

    The cyclic fatigue life of fabricated tee intersections, including integrally reinforced weld-on fittings, has been a topic of discussion in the recent past. The discussion has centered around questions concerning the accuracy of the ASME B31.3 Code equations in calculating the stress intensification factors, (SIFs), for these types of intersection geometries. The SIF of an intersection is an indicator of the fatigue life of the intersection when it is subjected to bending moments caused by thermal, flow, or mechanically induced cyclical displacements. Schneider, Rodabaugh, and Woods concur that inaccuracies in the Code SIF equations do exist and that these equations should be revised. This report presents new Markl type SIF data on the B.W.Pipet (BWP), an integrally reinforced weld-on branch fitting, manufactured by WFI International, Inc., in Houston, Texas. The scope of this research project was to determine the influence of the installation weld metal profile of the Pipet to the run pipe on the SIF. The SIF data were then compared to calculated SIF values using equations from the American Society of Mechanical engineers (ASME) B31.1, ASME B31.3, and ASME Section 3, Subsection NC, for the purpose of determining which Code equation may be the most appropriate for calculating the SIF for these particular fittings.

  16. The role of rapid solidification processing in the fabrication of fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Locci, Ivan E.; Noebe, Ronald D.

    1989-01-01

    Advanced composite processing techniques for fiber reinforced metal matrix composites require the flexibility to meet several widespread objectives. The development of uniquely desired matrix microstructures and uniformly arrayed fiber spacing with sufficient bonding between fiber and matrix to transmit load between them without degradation to the fiber or matrix are the minimum requirements necessary of any fabrication process. For most applications these criteria can be met by fabricating composite monotapes which are then consolidated into composite panels or more complicated components such as fiber reinforced turbine blades. Regardless of the end component, composite monotapes are the building blocks from which near net shape composite structures can be formed. The most common methods for forming composite monotapes are the powder cloth, foil/fiber, plasma spray, and arc spray processes. These practices, however, employ rapid solidification techniques in processing of the composite matrix phase. Consequently, rapid solidification processes play a vital and yet generally overlooked role in composite fabrication. The future potential of rapid solidification processing is discussed.

  17. Boron, metal, and aramid fiber reinforced plastics. January 1973-May 1989 (Citations from the Rubber and Plastics Research Association data base). Report for January 1973-May 1989

    SciTech Connect

    Not Available

    1989-05-01

    This bibliography contains citations concerning properties and applications of boron, metal, and fiber-reinforced plastics. Discussions on improvements of electrical, thermal, and mechanical properties of plastics by boron, metal, and aramid fiber reinforcement are presented. Applications are considered in automotive, aerospace, electronics, marine, sports, and medical industries. (This updated bibliography contains 338 citations, 121 of which are new entries to the previous edition.)

  18. Mechanisms controlling fatigue damage development in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.

    1989-01-01

    Damage in continuous fiber reinforced metal matrix composite materials can be quite complex since there are a number of different constituents (fiber, matrix, and the fiber/matrix interface) that can fail. Multidirectional lay-ups have an even greater number of possible damage orientations and mechanisms. Based on the simplifying assumption of equivalent constituent strain states in the absence of damage, a strain based failure criteria may be applied to determine when and where initial damage will occur. Based on the relative strain to fatigue failure of the fiber and matrix, the possible damage mechanisms of an MMC can be grouped into three categories: (1) matrix dominated, (2) fiber dominated, and (3) self-similar damage growth. A fourth type of damage development, fiber/matrix interface failure, is dependent on the relative strength of the fiber/matrix interface and the matrix yield strength. These four types of damage are discussed and illustrated by examples.

  19. Investigation on the tensile behavior of fiber metal laminates based on self-reinforced polypropylene

    NASA Astrophysics Data System (ADS)

    Lee, Byoung-Eon; Park, Tom; Kim, Jeong; Kang, Beom-Soo; Song, Woo-Jin

    2013-12-01

    Mechanical tests have been carried out to accurately evaluate the tensile properties of fiber metal laminates (FMLs). The FMLs in this paper comprised of a layer of self-reinforced polypropylene (SRPP) sandwiched between two layers of aluminum alloy 5052-H34. In this study, nonlinear tensile and fracture behavior of FMLs under the in-plane loading conditions has been investigated with numerical simulations and theoretical analysis. The numerical simulation based on finite element modeling using the ABAQUS/Explicit and the theoretical constitutive model based on a volume fraction approach and a modified classical lamination theory, which incorporates the elastic-plastic behavior of the aluminum alloy are used to predict the mechanical properties such as stress-strain response and deformation behavior of FMLs. In addition, through comparing the numerical simulations and the theoretical analysis with experimental results, it was concluded that a numerical simulation model adopted describes with sufficient accuracy the overall tensile stress-strain curve.

  20. Evolution of In-Situ Generated Reinforcement Precipitates in Metal Matrix Composites

    NASA Technical Reports Server (NTRS)

    Sen, S.; Kar, S. K.; Catalina, A. V.; Stefanescu, D. M.; Dhindaw, B. K.

    2004-01-01

    Due to certain inherent advantages, in-situ production of Metal Matrix Composites (MMCs) have received considerable attention in the recent past. ln-situ techniques typically involve a chemical reaction that results in precipitation of a ceramic reinforcement phase. The size and spatial distribution of these precipitates ultimately determine the mechanical properties of these MMCs. In this paper we will investigate the validity of using classical growth laws and analytical expressions to describe the interaction between a precipitate and a solid-liquid interface (SLI) to predict the size and spatial evolution of the in-situ generated precipitates. Measurements made on size and distribution of Tic precipitates in a Ni&I matrix will be presented to test the validity of such an approach.

  1. Evidence of aluminium accumulation in aluminium welders.

    PubMed Central

    Elinder, C G; Ahrengart, L; Lidums, V; Pettersson, E; Sjögren, B

    1991-01-01

    Using atomic absorption spectrometry the aluminium concentrations in blood and urine and in two iliac bone biopsies obtained from welders with long term exposure to fumes containing aluminium were measured. The urinary excretion of two workers who had welded for 20 and 21 years varied between 107 and 351 micrograms Al/l, more than 10 times the concentration found in persons without occupational exposure. Urinary aluminium excretion remained high many years after stopping exposure. Blood and bone aluminium concentrations (4-53 micrograms Al/l and 18-29 micrograms Al/g respectively) were also raised but not to the same extent as urine excretion. It is concluded that long term exposure to aluminium by inhalation gives rise to accumulation of aluminium in the body and skeleton of health persons, and that the elimination of retained aluminium is very slow, in the order of several years. PMID:1954151

  2. Selective Reinforcement to Improve Fracture Toughness and Fatigue Crack Growth Resistance in Metallic Structures

    NASA Technical Reports Server (NTRS)

    Farley, Gary L.; Newman, John A.; James, Mark A.

    2004-01-01

    Experimental and analytical investigations of the fatigue crack growth and fracture response of aluminum selectively reinforced compact tension specimens were performed. It was shown that selective reinforcement significantly improved these responses primarily through load sharing by the reinforcement. With the appropriate combination of reinforcement architecture and mechanical properties, as well as reinforcement to base aluminum interface properties, fatigue cracks can be arrested using selective reinforcement. Maximum load associated with fracture increased up to 20 percent for the cases investigated and crack growth at maximum load increased as much as 150 percent. For both fatigue crack growth and fracture, the three most influential properties identified within the bounds of this investigation that influence this response are reinforcement width, reinforcement stiffness and interface stiffness. Considerable coupling occurs between the different fiber architecture and material properties and how they influence fatigue crack growth and fracture responses.

  3. Fatigue testing and damage development in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.

    1989-01-01

    A general overview of the fatigue behavior of metal matrix composites (MMC) is presented. The first objective is to present experimental procedures and techniques for conducting a meaningful fatigue test to detect and quantify fatigue damage in MMC. These techniques include interpretation of stress-strain responses, acid etching of the matrix, edge replicas of the specimen under load, radiography, and micrographs of the failure surfaces. In addition, the paper will show how stiffness loss in continuous fiber reinforced metal matrix composites can be a useful parameter for detecting fatigue damage initiation and accumulation. Second, numerous examples of how fatigue damage can initiate and grow in various MMC are given. Depending on the relative fatigue behavior of the fiber and matrix, and the interface properties, the failure modes of MMC can be grouped into four categories: (1) matrix dominated, (2) fiber dominated, (3) self-similar damage growth, and (4) fiber/matrix interfacial failures. These four types of damage will be discussed and illustrated by examples with the emphasis on the fatigue of unnotched laminates.

  4. Fatigue testing and damage development in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.

    1988-01-01

    A general overview of the fatigue behavior of metal matrix composites (MMC) is presented. The first objective is to present experimental procedures and techniques for conducting a meaningful fatigue test to detect and quantify fatigue damage in MMC. These techniques include interpretation of stress-strain responses, acid etching of the matrix, edge replicas of the specimen under load, radiography, and micrographs of the failure surfaces. In addition, the paper will show how stiffness loss in continuous fiber reinforced metal matrix composites can be a useful parameter for detecting fatigue damage initiation and accumulation. Second, numerous examples of how fatigue damage can initiate and grow in various MMC are given. Depending on the relative fatigue behavior of the fiber and matrix, and the interface properties, the failure modes of MMC can be grouped into four categories: (1) matrix dominated, (2) fiber dominated, (3) self-similar damage growth, and (4) fiber/matrix interfacial failures. These four types of damage will be discussed and illustrated by examples with the emphasis on the fatigue of unnotched laminates.

  5. Feet sunk in molten aluminium: The burn and its prevention.

    PubMed

    Alonso-Peña, David; Arnáiz-García, María Elena; Valero-Gasalla, Javier Luis; Arnáiz-García, Ana María; Campillo-Campaña, Ramón; Alonso-Peña, Javier; González-Santos, Jose María; Fernández-Díaz, Alaska Leonor; Arnáiz, Javier

    2015-08-01

    Nowadays, despite improvements in safety rules and inspections in the metal industry, foundry workers are not free from burn accidents. Injuries caused by molten metals include burns secondary to molten iron, aluminium, zinc, copper, brass, bronze, manganese, lead and steel. Molten aluminium is one of the most common causative agents of burns (60%); however, only a few publications exist concerning injuries from molten aluminium. The main mechanisms of lesion from molten aluminium include direct contact of the molten metal with the skin or through safety apparel, or when the metal splash burns through the pants and rolls downward along the leg. Herein, we report three cases of deep dermal burns after 'soaking' the foot in liquid aluminium and its evolutive features. This paper aims to show our experience in the management of burns due to molten aluminium. We describe the current management principles and the key features of injury prevention. PMID:25687835

  6. Specimen Preparation for Metal Matrix Composites with a High Volume Fraction of Reinforcing Particles for EBSD Analysis

    NASA Astrophysics Data System (ADS)

    Smirnov, A. S.; Belozerov, G. A.; Smirnova, E. O.; Konovalov, A. V.; Shveikin, V. P.; Muizemnek, O. Yu.

    2016-06-01

    The paper deals with a procedure of preparing a specimen surface for the EBSD analysis of a metal matrix composite (MMC) with a high volume fraction of reinforcing particles. Unlike standard procedures of preparing a specimen surface for the EBSD analysis, the proposed procedure is iterative with consecutive application of mechanical and electrochemical polishing. This procedure significantly improves the results of an indexed MMC matrix in comparison with the standard procedure of specimen preparation. The procedure was verified on a MMC with pure aluminum (99.8% Al) as the matrix, SiC particles being used as reinforcing elements. The average size of the SiC particles is 14 μm, and their volume fraction amounts to 50% of the total volume of the composite. It has been experimentally found that, for making the EBSD analysis of a material matrix near reinforcing particles, the difference in height between the particles and the matrix should not exceed 2 µm.

  7. Specimen Preparation for Metal Matrix Composites with a High Volume Fraction of Reinforcing Particles for EBSD Analysis

    NASA Astrophysics Data System (ADS)

    Smirnov, A. S.; Belozerov, G. A.; Smirnova, E. O.; Konovalov, A. V.; Shveikin, V. P.; Muizemnek, O. Yu.

    2016-07-01

    The paper deals with a procedure of preparing a specimen surface for the EBSD analysis of a metal matrix composite (MMC) with a high volume fraction of reinforcing particles. Unlike standard procedures of preparing a specimen surface for the EBSD analysis, the proposed procedure is iterative with consecutive application of mechanical and electrochemical polishing. This procedure significantly improves the results of an indexed MMC matrix in comparison with the standard procedure of specimen preparation. The procedure was verified on a MMC with pure aluminum (99.8% Al) as the matrix, SiC particles being used as reinforcing elements. The average size of the SiC particles is 14 μm, and their volume fraction amounts to 50% of the total volume of the composite. It has been experimentally found that, for making the EBSD analysis of a material matrix near reinforcing particles, the difference in height between the particles and the matrix should not exceed 2 µm.

  8. Lactobacillus plantarum CCFM639 alleviates aluminium toxicity.

    PubMed

    Yu, Leilei; Zhai, Qixiao; Liu, Xiaoming; Wang, Gang; Zhang, Qiuxiang; Zhao, Jianxin; Narbad, Arjan; Zhang, Hao; Tian, Fengwei; Chen, Wei

    2016-02-01

    Aluminium (Al) is the most abundant metal in the earth's crust. Al exposure can cause a variety of adverse physiological effects in humans and animals. Our aim was to demonstrate that specific probiotic bacteria can play a special physiologically functional role in protection against Al toxicity in mice. Thirty strains of lactic acid bacteria (LAB) were tested for their aluminium-binding ability, aluminium tolerance, their antioxidative capacity, and their ability to survive the exposure to artificial gastrointestinal (GI) juices. Lactobacillus plantarum CCFM639 was selected for animal experiments because of its excellent performance in vitro. Forty mice were divided into four groups: control, Al only, Al plus CCFM639, and Al plus deferiprone (DFP). CCFM639 was administered at 10(9) CFU once daily for 10 days, followed by a single oral dose of aluminium chloride hexahydrate at 5.14 mg aluminium (LD50) for each mouse. The results showed that CCFM639 treatment led to a significant reduction in the mortality rates with corresponding decrease in intestinal aluminium absorption and in accumulation of aluminium in the tissues and amelioration of hepatic histopathological damage. This probiotic treatment also resulted in alleviation of hepatic, renal, and cerebral oxidative stress. The treatment of L. plantarum CCFM639 has potential as a therapeutic dietary strategy against acute aluminium toxicity. PMID:26610803

  9. Aluminium in Biological Environments: A Computational Approach

    PubMed Central

    Mujika, Jon I; Rezabal, Elixabete; Mercero, Jose M; Ruipérez, Fernando; Costa, Dominique; Ugalde, Jesus M; Lopez, Xabier

    2014-01-01

    The increased availability of aluminium in biological environments, due to human intervention in the last century, raises concerns on the effects that this so far “excluded from biology” metal might have on living organisms. Consequently, the bioinorganic chemistry of aluminium has emerged as a very active field of research. This review will focus on our contributions to this field, based on computational studies that can yield an understanding of the aluminum biochemistry at a molecular level. Aluminium can interact and be stabilized in biological environments by complexing with both low molecular mass chelants and high molecular mass peptides. The speciation of the metal is, nonetheless, dictated by the hydrolytic species dominant in each case and which vary according to the pH condition of the medium. In blood, citrate and serum transferrin are identified as the main low molecular mass and high molecular mass molecules interacting with aluminium. The complexation of aluminium to citrate and the subsequent changes exerted on the deprotonation pathways of its tritable groups will be discussed along with the mechanisms for the intake and release of aluminium in serum transferrin at two pH conditions, physiological neutral and endosomatic acidic. Aluminium can substitute other metals, in particular magnesium, in protein buried sites and trigger conformational disorder and alteration of the protonation states of the protein's sidechains. A detailed account of the interaction of aluminium with proteic sidechains will be given. Finally, it will be described how alumnium can exert oxidative stress by stabilizing superoxide radicals either as mononuclear aluminium or clustered in boehmite. The possibility of promotion of Fenton reaction, and production of hydroxyl radicals will also be discussed. PMID:24757505

  10. [A metal-free single sitting fibre-reinforced composite bridge for tooth replacement using the EOS-System].

    PubMed

    Belvedere, P C

    1990-06-01

    This paper intends to introduce a technique for a one sitting fixed resin bridge with excellent aesthetics and longevity. Techniques using denture teeth or a crown portion of the patient's own teeth have already been presented by many authors. But they all have been unpredictable and their longevity could not be assured. The addition of resin fibre filament to create a flexible reinforcement at the pontic-abutment interface gives added strength to the acid etch bond between pontic and abutment. Reinforcing systems such as metal wires, woven screen, metal bars with retentive holes, glass fibres, silk and resin fibres have been used with varying results. The original composite reinforced bridge using resin fibres was done by the author with Kevlar 49 in February of 1981, replacing both upper central incisors using only the lateral incisors on a 22 year-old female. This four-unit-bridge is still in function (end of 1989) and has never been replaced or repaired. Since then improvements have been made and the following technique has evolved. 360 fibre reinforced "Belvedere bridges" have been placed to date with a success rate of 98%. One of the improvements is the use of another fibre, which has extremely high tensile strength: it is a polyethylene fibre, colourless and six times stronger than steel. PMID:2120805

  11. Micromechanical Modeling the Plastic Deformation of Particle-Reinforced Bulk Metallic Glass Composites

    NASA Astrophysics Data System (ADS)

    Jiang, Yunpeng; Shi, Xueping; Qiu, Kun

    2015-08-01

    A micromechanics model was employed to investigate the mechanical performance of particle-reinforced bulk metallic glass (BMG) composites. The roles of shear banding in the tensile deformation are accounted for in characterizing the strength and ductility of ductile particle-filled BMGs. For the sake of simplicity and convenience, shear band was considered to be a micro-crack in the present model. The strain-based Weibull probability distribution function and percolation theory were applied to describe the equivalent micro-crack evolution, which results in the progressive failure of BMG composites. Based on the developed model, the influences of shear bands on the plastic deformation were discussed for various microstructures. The predictions were in fairly good agreement with the experimental data from the literatures, which confirms that the developed analytical model is able to successfully describe the mechanical properties, such as yield strength, strain hardening, and stress softening elongation of composites. The present results will shed some light on optimizing the microstructures in effectively improving the tensile ductility of BMG composites.

  12. Control of Porosity and Pore Size of Metal Reinforced Carbon Nanotube Membranes

    PubMed Central

    Dumee, Ludovic; Velleman, Leonora; Sears, Kallista; Hill, Matthew; Schutz, Jurg; Finn, Niall; Duke, Mikel; Gray, Stephen

    2011-01-01

    Membranes are crucial in modern industry and both new technologies and materials need to be designed to achieve higher selectivity and performance. Exotic materials such as nanoparticles offer promising perspectives, and combining both their very high specific surface area and the possibility to incorporate them into macrostructures have already shown to substantially increase the membrane performance. In this paper we report on the fabrication and engineering of metal-reinforced carbon nanotube (CNT) Bucky-Paper (BP) composites with tuneable porosity and surface pore size. A BP is an entangled mesh non-woven like structure of nanotubes. Pure CNT BPs present both very high porosity (>90%) and specific surface area (>400 m2/g). Furthermore, their pore size is generally between 20–50 nm making them promising candidates for various membrane and separation applications. Both electro-plating and electroless plating techniques were used to plate different series of BPs and offered various degrees of success. Here we will report mainly on electroless plated gold/CNT composites. The benefit of this method resides in the versatility of the plating and the opportunity to tune both average pore size and porosity of the structure with a high degree of reproducibility. The CNT BPs were first oxidized by short UV/O3 treatment, followed by successive immersion in different plating solutions. The morphology and properties of these samples has been investigated and their performance in air permeation and gas adsorption will be reported. PMID:24957493

  13. Filament-reinforced metal composite pressure vessel evaluation and performance demonstration

    NASA Technical Reports Server (NTRS)

    Landes, R. E.

    1976-01-01

    Two different Kevlar-49 filament-reinforced metal sphere designs were developed, and six vessels of each type were fabricated and subjected to fatigue cycling, sustained loading, and hydrostatic burst. The 61 cm (24 inch) diameter Kevlar-49/cryoformed 301 stainless steel pressure vessels demonstrated the required pressure cycle capability, burst factor of safety, and a maximum pressure times volume divided by weight (pV/W) performance of 210 J/g (834 000 in-lb/lbm) at burst; this represented a 25 to 30% weight saving over the lightest weight comparable, 6A1-4V Ti, homogeneous pressure vessel. Both the Kevlar/stainless steel design and the 97 cm (38 inch) diameter Kevlar-49/2219-T62 aluminum sphere design demonstrated nonfragmentation and controlled failure mode features when pressure cycled to failure at operating pressure. When failure occurred during pressure cycling, the mode was localized leakage and not catastrophic. Kevlar/stainless steel vessels utilized a unique conical boss design, and Kevlar/aluminum vessels incorporated a tie-rod to carry port loads; both styles of polar fittings performed as designed during operational testing of the vessels.

  14. The removal of iron from molten aluminium

    SciTech Connect

    Donk, H.M. van der; Nijhof, G.H.; Castelijns, C.A.M.

    1995-12-31

    In this work an overview is given about the techniques available for the removal of metallic impurities from molten aluminium. The overview is focused on the removal of iron. Also, some experimental results are given about the creation of iron-rich intermetallic compounds in an aluminium system, which are subsequently removed by gravity segregation and filtration techniques. This work is part of an ongoing research project of three major European aluminium companies who are co-operating on the subject of recycling of aluminium packaging materials recovered from household waste by means of Eddy-Current techniques. Using this technique the pick-up of some contaminating metals, particularly iron, is almost unavoidable.

  15. Steady-state creep of bent reinforced metal-composite plates with consideration of their reduced resistance to transverse shear. 1. Deformation model

    NASA Astrophysics Data System (ADS)

    Yankovskii, A. P.

    2014-05-01

    The problem of deformation of reinforced metal-composite plates is formulated in rectangular Cartesian coordinates using the second version of Timoshenko theory and taking into account the reduced transverse shear resistance of the plates under steady-state creep conditions. A similar model problem of axisymmetric bending of reinforced plates is considered in polar coordinates.

  16. Accumulation of polycyclic aromatic hydrocarbons and heavy metals in the tree foliage of Eucalyptus rostrata, Pinus radiata and Populus hybridus in the vicinity of a large aluminium smelter in Argentina

    NASA Astrophysics Data System (ADS)

    Rodriguez, J. H.; Wannaz, E. D.; Salazar, M. J.; Pignata, M. L.; Fangmeier, A.; Franzaring, J.

    2012-08-01

    A pollution gradient of polycyclic aromatic hydrocarbons (PAHs) was observed in tree foliage sampled in the vicinity of a large aluminium production facility in Patagonia (Argentina). Leaves of Eucalyptus rostrata, Populus hybridus and one-year-old needles of Pinus radiata were collected, and concentrations of 12 PAHs including the so-called EPA priority pollutants as well as heavy metals (Cd, Cu, Fe, Mn, Ni and Zn) were analysed. The PAH concentrations indicated a steep pollution gradient in the study area associated with the Al-industry, while the heavy metal content was unrelated to this activity. The present study confirms that aluminium smelting results in the deposition of PAH in the study area, and therefore further studies should be carried out taking into account the potentially adverse effects of these compounds on human and ecosystem health.

  17. Microstructure, mechanical characteristics and cell compatibility of β-tricalcium phosphate reinforced with biodegradable Fe-Mg metal phase.

    PubMed

    Swain, Sanjaya K; Gotman, Irena; Unger, Ronald; Kirkpatrick, C James; Gutmanas, Elazar Y

    2016-01-01

    The use of beta-tricalcium phosphate (β-TCP) ceramic as a bioresorbable bone substitute is limited to non-load-bearing sites by the material׳s brittleness and low bending strength. In the present work, new biocompatible β-TCP-based composites with improved mechanical properties were developed via reinforcing the ceramic matrix with 30 vol% of a biodegradable iron-magnesium metallic phase. β-TCP-15Fe15Mg and β-TCP-24Fe6Mg (vol%) composites were fabricated using a combination of high energy attrition milling, cold sintering/high pressure consolidation of powders at room temperature and annealing at 400 °C. The materials synthesized had a hierarchical nanocomposite structure with a nanocrystalline β-TCP matrix toughened by a finely dispersed nanoscale metallic phase (largely Mg) alongside micron-scale metallic reinforcements (largely Fe). Both compositions exhibited high strength characteristics; in bending, they were about 3-fold stronger than β-TCP reinforced with 30 vol% PLA polymer. Immersion in Ringer׳s solution for 4 weeks resulted in formation of corrosion products on the specimens׳ surface, a few percent weight loss and about 50% decrease in bending strength. In vitro studies of β-TCP-15Fe15Mg composite with human osteoblast monocultures and human osteoblast-endothelial cell co-cultures indicated that the composition was biocompatible for the growth and survival of both cell types and cells exhibited tissue-specific markers for bone formation and angiogenesis, respectively. PMID:26409234

  18. Advanced Grounding Methods in the Presence of Carbon Fibre Reinforced Plastic Structures

    NASA Astrophysics Data System (ADS)

    Leininger, M.; Thurecht, F.; Pfeiffer, E.; Ruddle, A.

    2012-05-01

    Lightweight satellite structures are usually of sandwich type where the core is formed of a honeycomb-like structure made of aluminium foil. The outer facesheets are made of aluminium and serve as a ground reference plane. Carbon fibre reinforced plastic (CFRP), however, is a composite material having an electrical conductivity that is about 2000 times lower than the conductivity of aluminium. Since such a material is not suitable to carry electrical current of high value a network of metal sheets (grounding rails) connects all equipment mounted on the satellite structure. This paper describes an evaluation whether the classical grounding rail system can be replaced by a network of round wires while the high-frequency portion of the current is flowing along the CFRP sheet.

  19. Evaluation of several micromechanics models for discontinuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. Steven; Birt, M. J.

    1990-01-01

    A systematic experimental evaluation of whisker and particulate reinforced aluminum matrix composites was conducted to assess the variation in tensile properties with reinforcement type, volume fraction, and specimen thickness. Each material was evaluated in three thicknesses, 1.8, 3.18, and 6.35 mm, to determine the size, distribution, and orientation of the reinforcements. This information was used to evaluate several micromechanical models that predict composite moduli. The longitudinal and transverse moduli were predicted for reinforced aluminum. The Paul model, the Cox model and the Halpin-Tsai model were evaluated. The Paul model gave a good upper bound prediction for the particulate reinforced composites but under predicted whisker reinforced composite moduli. The Cox model gave good moduli predictions for the whisker reinforcement, but was too low for the particulate. The Halpin-Tsai model gave good results for both whisker and particulate reinforced composites. An approach using a trigonometric projection of whisker length to predict the fiber contribution to the modulus in the longitudinal and transverse directions was compared to the more conventional lamination theory approach.

  20. Spacecraft Shielding: An Experimental Comparison Between Open Cell Aluminium Foam Core Sandwich Panel Structures and Whipple Shielding.

    NASA Astrophysics Data System (ADS)

    Pasini, D. L. S.; Price, M. C.; Burchell, M. J.; Cole, M. J.

    2013-09-01

    Spacecraft shielding is generally provided by metallic plates in a Whipple shield type configuration [1] where possible. However, mission restrictions such as spacecraft payload mass, can prevent the inclusion of a dedicated protective structure for prevention against impact damage from micrometeoroids. Due to this, often the spacecraft's primary structure will act as the de facto shield. This is commonly an aluminium honeycomb backed with either glass fibre reinforced plastic (GFRP) or aluminium faceplates [2]. Such materials are strong, lightweight and relatively cheap due to their abundance used within the aerospace industry. However, these materials do not offer the best protection (per unit weight) against hypervelocity impact damage. A new material for shielding (porous aluminium foam [3]) is suggested for low risk space missions. Previous studies by NASA [4] have been performed to test this new material against hypervelocity impacts using spherical aluminium projectiles. This showed its potential for protection for satellites in Earth orbit, against metallic space debris. Here we demonstrate the material's protective capabilities against micrometeoroids, using soda-lime glass spheres as projectiles to accurately gauge its potential with relation to silicatious materials, such as micrometeoroids and natural solar system debris. This is useful for spacecraft missions beyond Earth orbit where solar system materials are the dominant threat (via hypervelocity impacts) to the spacecraft, rather than manmade debris.

  1. Alveolar proteinosis associated with aluminium dust inhalation.

    PubMed

    Chew, R; Nigam, S; Sivakumaran, P

    2016-08-01

    Secondary alveolar proteinosis is a rare lung disease which may be triggered by a variety of inhaled particles. The diagnosis is made by detection of anti-granulocyte-macrophage colony-stimulating factor antibodies in bronchoalveolar lavage fluid, which appears milky white and contains lamellar bodies. Aluminium has been suggested as a possible cause, but there is little evidence in the literature to support this assertion. We report the case of a 46-year-old former boilermaker and boat builder who developed secondary alveolar proteinosis following sustained heavy aluminium exposure. The presence of aluminium was confirmed both by histological examination and metallurgical analysis of a mediastinal lymph node. Despite cessation of exposure to aluminium and treatment with whole-lung lavage which normally results in improvements in both symptoms and lung function, the outcome was poor and novel therapies are now being used for this patient. It may be that the natural history in aluminium-related alveolar proteinosis is different, with the metal playing a mediating role in the disease process. Our case further supports the link between aluminium and secondary alveolar proteinosis and highlights the need for measures to prevent excessive aluminium inhalation in relevant industries. PMID:27099254

  2. Corrosion Behavior of Ti-Based In Situ Dendrite-Reinforced Metallic Glass Matrix Composites in Various Solutions

    NASA Astrophysics Data System (ADS)

    Yang, F.; Tian, H. F.; Lan, A. D.; Zhou, H. F.; Wang, B. C.; Yang, H. J.; Qiao, J. W.

    2015-06-01

    The electrochemical corrosion behaviors of Ti40Zr24V12Cu5Be19 in situ dendrite-reinforced metallic glass matrix composites (MGMCs) were investigated by potentiodynamic polarization experiments and electrochemical impedance spectroscopy in acidic, salty, and alkaline solutions. Ti40Zr24V12Cu5Be19 in situ dendrite-reinforced MGMCs have an impressive corrosion resistance in strong acidic environment, while their performance was not so great in strong alkaline environment. Further immersion test in same solutions revealed similar chemical corrosion behaviors. XRD and SEM examinations were conducted to check the structure and surface modification of the material during the corrosion process. EDS test indicated that the amorphous matrices, which show excellent corrosion resistance, have a considerable composition variation from its crystalline dendrites counterpart.

  3. A comparative study on low cycle fatigue behaviour of nano and micro Al2O3 reinforced AA2014 particulate hybrid composites

    NASA Astrophysics Data System (ADS)

    Senthilkumar, R.; Arunkumar, N.; Manzoor Hussian, M.

    Aluminium based metal matrix composites have drawn more attraction due to their improved properties in structural applications for the past two decades. The fatigue behaviour of composite materials needs to be studied for their structural applications. In this work, powder metallurgy based aluminium (AA2014) alloy reinforced with micro and nano-sized alumina particles were fabricated and consolidated with the hot extrusion process. The evaluation of mechanical properties in the extruded composite was carried out. This composite was subjected to low cycle fatigue test with a constant strain rate. Scanning Electron Microscope (SEM) and Transmission Electron Microscope (TEM) images were used to evaluate the fatigue behaviour of aluminium-nano composite samples. Enhanced mechanical properties were exhibited by the nano alumina reinforced aluminium composites, when compared to the micron sized alumina reinforced composites. The failure cycle is observed to be higher for the nano alumina reinforced composites when compared with micron sized alumina composites due to a lower order of induced plastic strain.

  4. Strength and deformability of compressed concrete elements with various types of non-metallic fiber and rods reinforcement under static loading

    NASA Astrophysics Data System (ADS)

    Nevskii, A. V.; Baldin, I. V.; Kudyakov, K. L.

    2015-01-01

    Adoption of modern building materials based on non-metallic fibers and their application in concrete structures represent one of the important issues in construction industry. This paper presents results of investigation of several types of raw materials selected: basalt fiber, carbon fiber and composite fiber rods based on glass and carbon. Preliminary testing has shown the possibility of raw materials to be effectively used in compressed concrete elements. Experimental program to define strength and deformability of compressed concrete elements with non-metallic fiber reinforcement and rod composite reinforcement included design, manufacture and testing of several types of concrete samples with different types of fiber and longitudinal rod reinforcement. The samples were tested under compressive static load. The results demonstrated that fiber reinforcement of concrete allows increasing carrying capacity of compressed concrete elements and reducing their deformability. Using composite longitudinal reinforcement instead of steel longitudinal reinforcement in compressed concrete elements insignificantly influences bearing capacity. Combined use of composite rod reinforcement and fiber reinforcement in compressed concrete elements enables to achieve maximum strength and minimum deformability.

  5. Effect of Fiber Surface Structure on Interfacial Reaction between Carbon Fiber and Aluminium

    NASA Astrophysics Data System (ADS)

    Chang, Kuang-Chih; Matsugi, Kazuhiro; Sasaki, Gen; Yanagisawa, Osamu

    Surface structure of carbon fiber and interfacial reaction between fiber and aluminium in carbon fiber reinforced aluminium composites were investigated by high-resolution transmission electron microscopy. Low and high graphitized carbon fiber reinforced pure aluminium composites were prepared by ultrasonic liquid infiltration. Vapor grown carbon nano fiber (VGCF) reinforced pure aluminium composites were prepared by hot-pressing. Heteroatoms, which existed abundantly in the surface of low graphitized carbon fiber, caused carbon lamellar structure in the fiber surface pronounced curvature. VGCF surface structure appeared regular and linear graphitic lamellae. Low graphitized fiber reinforced pure aluminium composites revealed serious interfacial reaction produced crystalline aluminium carbides (Al4C3), compared to composites reinforced by high graphitized fiber. On the other hand, Al4C3 crystalline reactants were not found at the interface of VGCF reinforced pure aluminium composites, but formation of interlayer was observed. In order to promote Al4C3 growth, carbon fiber reinforced composites were heat-treated at 573K and 873K for 1.8ks. Al4C3 interfacial phases in low and high graphitized fiber reinforced aluminium composites grew with the rise in the temperature. The heat-treatment resulted in the formation of non-crystalline Al4C3 interlayer by energy dispersive X-ray spectroscopy analysis of electron microscopy. At high temperature, Al4C3 was not grew and increased merely at the interface between carbon fiber and pure aluminium matrix, and moreover, the formation of new Al4C3 crystal occurred in this interlayer.

  6. Strength analysis and design of adhesive joints between circular elements made of metal and reinforced polymer materials

    NASA Astrophysics Data System (ADS)

    Pelekh, B. L.; Marchuk, M. V.; Kogut, I. S.

    1992-06-01

    The stress-strain state of an adhesive joint between cylindrical components made of a metal (steel) and a cross-reinforced filament-wound composite (glass/polymer or basalt/polymer) was investigated under static axial loading using newly proposed experimental techniques and a refined mathematical model. Analytical expressions are obtained for contact stresses in the adhesive joint. The maximum permissible load and the ultimate shear strength of the joint are determined. The experimental results are found to be in satisfactory agreement with model predictions.

  7. Development of an in-situ multi-component reinforced Al-based metal matrix composite by direct metal laser sintering technique — Optimization of process parameters

    SciTech Connect

    Ghosh, Subrata Kumar; Bandyopadhyay, Kaushik; Saha, Partha

    2014-07-01

    In the present investigation, an in-situ multi-component reinforced aluminum based metal matrix composite was fabricated by the combination of self-propagating high-temperature synthesis and direct metal laser sintering process. The different mixtures of Al, TiO{sub 2} and B{sub 4}C powders were used to initiate and maintain the self-propagating high-temperature synthesis by laser during the sintering process. It was found from the X-ray diffraction analysis and scanning electron microscopy that the reinforcements like Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were formed in the composite. The scanning electron microscopy revealed the distribution of the reinforcement phases in the composite and phase identities. The variable parameters such as powder layer thickness, laser power, scanning speed, hatching distance and composition of the powder mixture were optimized for higher density, lower porosity and higher microhardness using Taguchi method. Experimental investigation shows that the density of the specimen mainly depends upon the hatching distance, composition and layer thickness. On the other hand, hatching distance, layer thickness and laser power are the significant parameters which influence the porosity. The composition, laser power and layer thickness are the key influencing parameters for microhardness. - Highlights: • The reinforcements such as Al{sub 2}O{sub 3}, TiC, and TiB{sub 2} were produced in Al-MMC through SHS. • The density is mainly influenced by the material composition and hatching distance. • Hatching distance is the major influencing parameter on porosity. • The material composition is the significant parameter to enhance the microhardness. • The SEM micrographs reveal the distribution of TiC, TiB{sub 2} and Al{sub 2}O{sub 3} in the composite.

  8. Destruction of concrete beams with metal and composite reinforcement under impulse action

    NASA Astrophysics Data System (ADS)

    Radchenko, A. V.; Radchenko, P. A.; Batuev, S. P.; Plevkov, V. S.; Utkin, D. G.

    2015-11-01

    This work presents results of integrated experimental and numerical study of destruction of reinforced concrete beam made of concrete and fiber concrete under shortterm dynamic loading. Experimental studies were carried out using pile driver. Short-term dynamic loading acting on a beam was applied by falling weight, 450 kg, from the height 700 mm. The value of dynamic load in experiments was defined by means of force gauge, linear displacement transducers were used to define linear displacements. Numerical simulation was held three-dimensionally within phenomenological approach of continuum mechanics, the reinforcing elements were clearly defined. Finite element method was modified to solve dynamic tasks. Impact of load on a beam in calculations was replaced by impulse. The dependence of impulse on time was defined from the experiment. The influence of reinforcement on deformation and beam destruction was studied. Correlation of experimental and numerical data was performed.

  9. Hot tearing evaluation for aluminium alloys

    NASA Astrophysics Data System (ADS)

    Brůna, Marek

    2016-06-01

    Hot tearing during solidification of aluminium alloys castings can be a serious problem. This phenomenon is well known but still insufficiently investigated. Hot tearing occurs in form of irregular cracks in metal castings that develop during solidification and cooling. The cause of hot tearing is generally attributed to the development of thermally induced tensile stresses and strains in a casting as the molten metal contracts during solidification and solid state shrinkage. Submited paper consists of two parts. The first part introduces the reader to the phenomenon of hot tearing. The second part describes newly developed method for assessing hot tearing susceptibility of aluminium alloys, and also gives the results on hot tearing for various aluminium alloys.

  10. On Porosity Formation in Metal Matrix Composites Made with Dual-Scale Fiber Reinforcements Using Pressure Infiltration Process

    NASA Astrophysics Data System (ADS)

    Etemadi, Reihaneh; Pillai, Krishna M.; Rohatgi, Pradeep K.; Hamidi, Sajad Ahmad

    2015-05-01

    This is the first such study on porosity formation phenomena observed in dual-scale fiber preforms during the synthesis of metal matrix composites (MMCs) using the gas pressure infiltration process. In this paper, different mechanisms of porosity formation during pressure infiltration of Al-Si alloys into Nextel™ 3D-woven ceramic fabric reinforcements (a dual-porosity or dual-scale porous medium) are studied. The effect of processing conditions on porosity content of the ceramic fabric infiltrated by the alloys through the gas PIP (PIP stands for "Pressure Infiltration Process" in which liquid metal is injected under pressure into a mold packed with reinforcing fibers.) is investigated. Relative density (RD), defined as the ratio of the actual MMC density and the density obtained at ideal 100 pct saturation of the preform, was used to quantify the overall porosity. Increasing the infiltration temperature led to an increase in RD due to reduced viscosity of liquid metal and enhanced wettability leading to improved feedability of the liquid metal. Similarly, increasing the infiltration pressure led to enhanced penetration of fiber tows and resulted in higher RD and reduced porosity. For the first time, the modified Capillary number ( Ca*), which is found to predict formation of porosity in polymer matrix composites quite well, is employed to study porosity in MMCs made using PIP. It is observed that in the high Ca* regime which is common in PIP, the overall porosity shows a strong downward trend with increasing Ca*. In addition, the effect of matrix shrinkage on porosity content of the samples is studied through using a zero-shrinkage Al-Si alloy as the matrix; usage of this alloy as the matrix led to a reduction in porosity content.

  11. Aluminium salt slag characterization and utilization--a review.

    PubMed

    Tsakiridis, P E

    2012-05-30

    Aluminium salt slag (also known as aluminium salt cake), which is produced by the secondary aluminium industry, is formed during aluminium scrap/dross melting and contains 15-30% aluminium oxide, 30-55% sodium chloride, 15-30% potassium chloride, 5-7% metallic aluminium and impurities (carbides, nitrides, sulphides and phosphides). Depending on the raw mix the amount of salt slag produced per tonne of secondary aluminium ranges from 200 to 500 kg. As salt slag has been classified as toxic and hazardous waste, it should be managed in compliance with the current legislation. Its landfill disposal is forbidden in most of the European countries and it should be recycled and processed in a proper way by taking the environmental impact into consideration. This paper presents a review of the aluminium salt slag chemical and mineralogical characteristics, as well as various processes for metal recovery, recycling of sodium and potassium chlorides content back to the smelting process and preparation of value added products from the final non metallic residue. PMID:22480708

  12. Metallic Concepts for Repair of Reinforced Carbon-Carbon Space Shuttle Leading Edges

    NASA Technical Reports Server (NTRS)

    Ritzert, Frank; Nesbitt, James

    2007-01-01

    The Columbia accident has focused attention on the critical need for on-orbit repair concepts for wing leading edges in the event that potentially catastrophic damage is incurred during Space Shuttle Orbiter flight. The leading edge of the space shuttle wings consists of a series of eleven panels on each side of the orbiter. These panels are fabricated from reinforced carbon-carbon (RCC) which is a light weight composite with attractive strength at very high temperatures. The damage that was responsible for the loss of the Colombia space shuttle was deemed due to formation of a large hole in one these RCC leading edge panels produced by the impact of a large piece of foam. However, even small cracks in the RCC are considered as potentially catastrophic because of the high temperature re-entry environment. After the Columbia accident, NASA has explored various means to perform on-orbit repairs in the event that damage is sustained in future shuttle flights. Although large areas of damage, such as that which doomed Columbia, are not anticipated to re-occur due to various improvements to the shuttle, especially the foam attachment, NASA has also explored various options for both small and large area repair. This paper reports one large area repair concept referred to as the "metallic over-wrap." Environmental conditions during re-entry of the orbiter impose extreme requirements on the RCC leading edges as well as on any repair concepts. These requirements include temperatures up to 3000 F (1650 C) for up to 15 minutes in the presence of an extremely oxidizing plasma environment. Figure 1 shows the temperature profile across one panel (#9) which is subject to the highest temperatures during re-entry. Although the RCC possesses adequate mechanical strength at these temperatures, it lacks oxidation resistance. Oxidation protection is afforded by converting the outer layers of the RCC to SiC by chemical vapor deposition (CVD). At high temperatures in an oxidizing

  13. Aluminium Electroplating on Steel from a Fused Bromide Electrolyte

    SciTech Connect

    Prabhat Tripathy; Laura Wurth; Eric Dufek; Toni Y. Gutknecht; Natalie Gese; Paula Hahn; Steven Frank; Guy Fredrickson; J Stephen Herring

    2014-08-01

    A quaternary bromide bath (LiBr-KBr-CsBr-AlBr3) was used to electro-coat aluminium on steel substrates. The electrolyte was prepared by the addition of AlBr3 into the eutectic LiBr-KBr-CsBr melt. A smooth, thick, adherent and shiny aluminium coating could be obtained with 80 wt.% AlBr3 in the ternary melt. The SEM photographs of the coated surfaces suggest the formation of thick and dense coatings with good aluminium coverage. Both salt immersion and open circuit potential measurement suggest that the coatings did display good corrosion-resistance behavior. Annealing of the coated surfaces, prior to corrosion tests, suggested the robustness of the metallic aluminium coating in preventing the corrosion of the steel surfaces. Studies also indicated that the quaternary bromide plating bath can potentially provide a better aluminium coating on both ferrous and non-ferrous metals, including complex surfaces/geometries.

  14. Joining of aluminium structures with aluminium foams

    SciTech Connect

    Burzer, J.; Bernard, T.; Bergmann, H.W.

    1998-12-31

    The aim of this work is the evaluation of new construction elements for applications in transportation industry which are based on new designs incorporating commonly applied aluminium structures and aluminium foams. The work includes the characterization of the joining process, the joining mechanism and the mechanical properties of the joining zone. A testing method for the joints is developed which is based on a common tensile test in order to evaluate the influence of the main laser welding parameters on the toughness of the joints and to afford a comparison between laser beam welding and gluing process. The analysis of the joining mechanism is investigated with the help of metallographic studies. In addition, the energy absorption properties of aluminium hollows filled and joined with foam structures are characterized.

  15. Metal matrix composites. (Latest citations from the US Patent database). Published Search

    SciTech Connect

    Not Available

    1993-01-01

    The bibliography contains citations of selected patents concerning methods and equipment for manufacturing metal matrix composites. Various matrix composites are described, including aluminium, magnesium, ceramic-metal, titanium, boron, and fiber reinforced. Matrix techniques include rapid solidification, infiltration process, and investment casting. Composites for use in electronic packages, gas turbines, combustion engines, antennae, detectors, aerospace vehicles, and semiconductor devices are presented. (Contains a minimum of 165 citations and includes a subject term index and title list.)

  16. Metal matrix composites. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    SciTech Connect

    1995-10-01

    The bibliography contains citations of selected patents concerning methods and equipment for manufacturing metal matrix composites. Various matrix composites are described, including aluminium, magnesium, ceramic-metal, titanium, boron, and fiber reinforced. Matrix techniques include rapid solidification, infiltration process, and investment casting. Composites for use in electronic packages, gas turbines, combustion engines, antennae, detectors, aerospace vehicles, and semiconductor devices are presented. (Contains 50-250 citations and includes a subject term index and title list.) (Copyright NERAC, Inc. 1995)

  17. Metal matrix composites. (Latest citations from the US Patent Bibliographic File with Exemplary Claims). Published Search

    SciTech Connect

    Not Available

    1993-12-01

    The bibliography contains citations of selected patents concerning methods and equipment for manufacturing metal matrix composites. Various matrix composites are described, including aluminium, magnesium, ceramic-metal, titanium, boron, and fiber reinforced. Matrix techniques include rapid solidification, infiltration process, and investment casting. Composites for use in electronic packages, gas turbines, combustion engines, antennae, detectors, aerospace vehicles, and semiconductor devices are presented. (Contains a minimum of 196 citations and includes a subject term index and title list.)

  18. Metal matrix composites. (Latest citations from the US Patent bibliographic file with exemplary claims). Published Search

    SciTech Connect

    Not Available

    1994-11-01

    The bibliography contains citations of selected patents concerning methods and equipment for manufacturing metal matrix composites. Various matrix composites are described, including aluminium, magnesium, ceramic-metal, titanium, boron, and fiber reinforced. Matrix techniques include rapid solidification, infiltration process, and investment casting. Composites for use in electronic packages, gas turbines, combustion engines, antennae, detectors, aerospace vehicles, and semiconductor devices are presented. (Contains a minimum of 232 citations and includes a subject term index and title list.)

  19. Effects of aluminium surface morphology and chemical modification on wettability

    NASA Astrophysics Data System (ADS)

    Rahimi, M.; Fojan, P.; Gurevich, L.; Afshari, A.

    2014-03-01

    Aluminium alloys are some of the predominant metals in industrial applications such as production of heat exchangers, heat pumps. They have high heat conductivity coupled with a low specific weight. In cold working conditions, there is a risk of frost formation on the surface of aluminium in the presence of water vapour, which can lead to the deterioration of equipment performance. This work addresses the methods of surface modification of aluminium and their effect of the underlying surface morphology and wettability, which are the important parameters for frost formation. Three groups of real-life aluminium surfaces of different morphology: unpolished aluminium, polished aluminium, and aluminium foil, were subjected to surface modification procedures which involved the formation of a layer of hydrophilic hyperbranched polyethyleneglycol via in situ polymerization, molecular vapour deposition of a monolayer of fluorinated silane, and a combination of those. The effect of these surface modification techniques on roughness and wettability of the aluminium surfaces was elucidated by ellipsometry, contact angle measurements and atomic force microscopy. We demonstrated that by employing different types of surface modifications the contact angle of water droplets on aluminium samples can be varied from 12° to more than 120°. A crossover from Cassie-Baxter to Wenzel regime upon changing the surface roughness was also observed.

  20. Effect of aluminium chloride on human spermatozoa

    SciTech Connect

    Kaur, S.

    1988-03-01

    Aluminium (Al), which is the most prevalent metal in the earth's crust, has been implicated as an etiological factor in a variety of clinical disorders. Only recently Al has been discussed in the pathogenesis of the parenteral nutrition - associated liver disease. Included in this report are the preliminary findings on its effects on the reproductive functions of human beings.

  1. Role of interfacial and matrix creep during thermal cycling of continuous fiber reinforced metal-matrix composites

    SciTech Connect

    Dutta, I.

    2000-03-14

    A uni-dimensional micro-mechanical model for thermal cycling of continuous fiber reinforced metal-matrix composites is developed. The model treats the fiber and matrix as thermo-elastic and thermo-elasto-plastic-creeping solids, respectively, and allows the operation of multiple matrix creep mechanisms at various stages of deformation through the use of unified creep laws. It also incorporates the effect of interfacial sliding by an interface-diffusion-controlled diffusional creep mechanism proposed earlier (Funn and Dutta, Acta mater., 1999, 47, 149). The results of thermal cycling simulations based on a graphite fiber reinforced pure aluminum-matrix composite were compared with experimental data on a P100 graphite-6061 Al composite. The model successfully captured all the important features of the observed heating/cooling rate dependence, strain hysteresis, residual permanent strain at the end of a cycle, as well as both intrusion and protrusion of the fiber-ends relative to the matrix at the completion of cycling. The analysis showed that the dominant deformation mechanism operative in the matrix changes continually during thermal cycling due to continuous stress and temperature revision. Based on these results, a framework for the construction of a transient deformation mechanism map for thermal excursions of continuous fiber composites is proposed.

  2. Surface modification for aluminium pigment inhibition.

    PubMed

    Karlsson, Philip; Palmqvist, Anders E C; Holmberg, Krister

    2006-12-21

    This review concerns surface treatment of aluminium pigments for use in water borne coatings. Aluminium pigments are commonly used in coatings to give a silvery and shiny lustre to the substrate. Such paints and inks have traditionally been solvent borne, since aluminium pigment particles react with water. For environmental and health reasons solvent borne coatings are being replaced by water borne and the aluminium pigments then need to be surface modified in order to stand exposure to water. This process is called inhibition and both organic and inorganic substances are used as inhibiting agents. The organic inhibiting agents range from low molecular weight substances, such as phenols and aromatic acids, via surfactants, in particular alkyl phosphates and other anionic amphiphiles, to high molecular weight compounds, such as polyelectrolytes. A common denominator for them all is that they contain a functional group that interacts specifically with aluminium at the surface. A particularly strong interaction is obtained if the inhibiting agent contains functional groups that form chelating complex with surface Al(III). Encapsulation of the pigment can be made by in situ polymerization at the surface of the pigment and a recent approach is to have the polymerization occur within a double layer of adsorbed surfactant. The inorganic route is dominated by coating with silica, and recent progress has been made using an alkoxide, such as tetraethoxysilane as silica precursor. Such silica coated aluminium pigments are comparable in performance to chromate inhibited pigments and thus offer a possible heavy metal-free alternative. There are obvious connections between surface modifications made to prevent the pigment to react with water and inhibition of corrosion of macroscopic aluminium surfaces. PMID:17239333

  3. Mechanical characterization and modeling of non-linear deformation and fracture of a fiber reinforced metal matrix composite

    NASA Technical Reports Server (NTRS)

    Jansson, S.

    1991-01-01

    The nonlinear anisotropic mechanical behavior of an aluminum alloy metal matrix composite reinforced with continuous alumina fibers was determined experimentally. The mechanical behavior of the composite were modeled by assuming that the composite has a periodical microstructure. The resulting unit cell problem was solved with the finite element method. Excellent agreement was found between theoretically predicted and measured stress-strain responses for various tensile and shear loadings. The stress-strain responses for transverse and inplane shear were found to be identical and this will provide a simplification of the constitutive equations for the composite. The composite has a very low ductility in transverse tension and a limited ductility in transverse shear that was correlated to high hydrostatic stresses that develop in the matrix. The shape of the initial yield surface was calculated and good agreement was found between the calculated shape and the experimentally determined shape.

  4. Properties of advanced fibers for reinforcing metal and ceramic matrix composites

    SciTech Connect

    Porter, J.

    1993-12-31

    The mechanical properties of ceramic reinforcing fibers need to be well characterized before their incorporation into composite materials. Critical fiber properties include strength and Weibull modulus, bundle strength, modulus and creep resistance. Important composite properties include thermochemical stability, interface debond energy and interfacial sliding resistance. Tailoring these interfacial properties by fiber coating can, in turn, influence fiber properties. Methods of measuring strength related properties are addressed and the results of a computer simulation to assess the quality of measured data statistically are presented. The readily available monofilament fibers are mostly chemically vapor deposited (CVD) silicon carbide. Current aerospace programs have identified the need for new ceramic fibers as enabling materials for their success. Alternate fibers such as sapphire are therefore currently under development with several objectives including: a CTE greater than that of SiC, higher strength and creep resistance, and chemical stability in new candidate matrices. The strength of a ceramic fiber is statistical, being determined by the largest flaw in the flaw population of the tested length of fiber. In a brittle matrix material such as an intermetallic, for toughening by continuous fiber reinforcement, fibers need to exhibit pull-out during matrix crack propagation. However, the stress distribution along a bridging fiber has a maximum in the crack plane and for fiber failure to occur away from the crack plane, a prerequisite for pull-out, a weak link must also exist away from the crack plane.

  5. Crack initiation and propagation behavior of WC particles reinforced Fe-based metal matrix composite produced by laser melting deposition

    NASA Astrophysics Data System (ADS)

    Wang, Jiandong; Li, Liqun; Tao, Wang

    2016-08-01

    It is generally believed that cracks in metal matrix composites (MMC) parts manufacturing are crucial to the reliable material properties, especially for the reinforcement particles with high volume fraction. In this paper, WC particles (WCp) reinforced Fe-based metal matrix composites (WCp/Fe) were manufactured by laser melting deposition (LMD) technology to investigate the characteristics of cracks formation. The section morphology of composites were analyzed by optical microscope (OM), and microstructure of WCp, matrix and interface were analyzed by X-ray diffraction (XRD) and scanning electron microscopy (SEM), in order to study the crack initiation and propagation behavior under different laser process conditions. The temperature of materials during the laser melting deposition was detected by the infrared thermometer. The results showed that the cracks often appeared after five layers laser deposition in this experiment. The cracks crossed through WC particles rather than the interface, so the strength of interface obtained by the LMD was relatively large. When the thermal stress induced by high temperature gradient during LMD and the coefficient of thermal expansion mismatch between WC and matrix was larger than yield strength of WC, the cracks would initiate inside WC particle. Cracks mostly propagated along the eutectic phases whose brittleness was very large. The obtained thin interface was beneficial to transmitting the stress from particle to matrix. The influence of volume fraction of particles, laser power and scanning speed on cracks were investigated. This paper investigated the influence of WC particles size on cracks systematically, and the smallest size of cracked WC in different laser processing parameters was also researched.

  6. Multilayer roll bonded aluminium foil: processing, microstructure and flow stress

    SciTech Connect

    Barlow, C.Y.; Nielsen, P.; Hansen, N

    2004-08-02

    Bulk aluminium has been produced by warm-rolling followed by cold-rolling of commercial purity (99% purity) aluminium foil. The bonding appeared perfect from observation with the naked eye, light and transmission electron microscopy. By comparison with bulk aluminium of similar purity (AA1200) rolled to a similar strain (90%RA), the roll-bonded metal showed a much higher density of high-angle grain boundaries, similar strength and improved thermal stability. This study has implications for a number of applications in relation to the processing of aluminium. Roll bonding is of interest as a method for grain size refinement; oxide-containing materials have increased strength, enhanced work-hardening behaviour, and exhibit alterations in recrystallisation behaviour. The behaviour of the hard oxide film is of interest in aluminium processing, and has been investigated by characterising the size and distribution of oxide particles in the roll-bonded samples.

  7. Ductile-to-brittle transition in tensile failure of particle-reinforced metals

    NASA Astrophysics Data System (ADS)

    Hauert, Aude; Rossoll, Andreas; Mortensen, Andreas

    2009-03-01

    We present an analytical micromechanical model designed to simulate the tensile stress-strain behaviour and failure of damaging composites containing a high volume fraction of reinforcing particles. One internal damage micromechanism is considered, namely particle fracture, which is assumed to obey a Weibull distribution. Final composite tensile failure occurs when one of two possible failure criteria is reached, given by (i) the onset of tensile instability, or (ii) an "avalanche-like" propagation of particle breaks to neighbouring particles. We show that an experimentally observed transition from failure by tensile instability to abrupt failure resulting from an increase of matrix strength can be mimicked by the model because local load-sharing (i.e. load transfer from a broken particle to its immediate neighbours) is accounted for.

  8. Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application

    NASA Technical Reports Server (NTRS)

    Laakso, J. H.; Straayer, J. W.

    1974-01-01

    A final program summary is reported for test and evaluation activities that were conducted for space shuttle web selection. Large scale advanced composite shear web components were tested and analyzed to evaluate application of advanced composite shear web construction to a space shuttle orbiter thrust structure. The shear web design concept consisted of a titanium-clad + or - 45 deg boron/epoxy web laminate stiffened with vertical boron-epoxy reinforced aluminum stiffeners and logitudinal aluminum stiffening. The design concept was evaluated to be efficient and practical for the application that was studied. Because of the effects of buckling deflections, a requirement is identified for shear buckling resistant design to maximize the efficiency of highly-loaded advanced composite shear webs.

  9. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces

    SciTech Connect

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-15

    Highlights: Black-Right-Pointing-Pointer Aluminium packaging partitioning in MSW incineration residues is evaluated. Black-Right-Pointing-Pointer The amount of aluminium packaging recoverable from the bottom ashes is evaluated. Black-Right-Pointing-Pointer Aluminium packaging oxidation rate in the residues of MSW incineration is evaluated. Black-Right-Pointing-Pointer 80% of aluminium cans, 51% of trays and 27% of foils can be recovered from bottom ashes. - Abstract: Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy.

  10. Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application. Phase 1 summary report: Shear web design development

    NASA Technical Reports Server (NTRS)

    Laakso, J. H.; Zimmerman, D. K.

    1972-01-01

    An advanced composite shear web design concept was developed for the Space Shuttle orbiter main engine thrust beam structure. Various web concepts were synthesized by a computer-aided adaptive random search procedure. A practical concept is identified having a titanium-clad + or - 45 deg boron/epoxy web plate with vertical boron/epoxy reinforced aluminum stiffeners. The boron-epoxy laminate contributes to the strength and stiffness efficiency of the basic web section. The titanium-cladding functions to protect the polymeric laminate parts from damaging environments and is chem-milled to provide reinforcement in selected areas. Detailed design drawings are presented for both boron/epoxy reinforced and all-metal shear webs. The weight saving offered is 24% relative to all-metal construction at an attractive cost per pound of weight saved, based on the detailed designs. Small scale element tests substantiate the boron/epoxy reinforced design details in critical areas. The results show that the titanium-cladding reliably reinforces the web laminate in critical edge load transfer and stiffener fastener hole areas.

  11. Acid-shock, aluminium, and presence of Sphagnum aurantiacum: effect on embryological development in the common frog, Rana temporaria and the moor frog, Rana arvalis

    SciTech Connect

    Olsson, M.; Hogstrand, C.; Dahlberg, A.; Berglind, S.A.

    1987-07-01

    During the last two decades, several effects of acidification have been shown, e.g., enhanced leaching of metals from sediments and soil. Furthermore, an increased growth of Sphagnum aurantiacum frequently occurs in acidified waters. The aim of the present study is to investigate some effects of acidification on the embryological development on two Anurans. The toxicity of aluminium is thought to vary with pH. The highest toxicity of aluminium in the hydroxyl form have been found at pH 5. In the present study a laboratory experiment was performed to investigate the toxicity of Al to frog embryos in water with pH 5.0. In acidified waters Sphagnum and especially S. aurantiacum, is competitive and quickly become established. It has been indicated that frog spawn deposited on Sphagnum show an unusually high mortality and questions have been raised if Sphagnum reinforces the detrimental effects of acidification on Anuran reproduction.

  12. Novel iron metal matrix composite reinforced by quartz sand for the effective dechlorination of aqueous 2-chlorophenol.

    PubMed

    Zhang, Yunfei; Yang, Bo; Han, Yanni; Jiang, Chaojin; Wu, Deli; Fan, Jinhong; Ma, Luming

    2016-03-01

    In this work, we tested a novel iron metal matrix composite (MMC) synthesized by mechanically introducing quartz sand (SiO2) into an iron matrix (denoted as SiO2-Fe MMC). The pseudo-first-order reaction rate constant of the SiO2-Fe MMC (initial pH 5.0) for 20 mg/L of 2-chlorophenol (2-CP) was 0.051 × 10(-3) L/m(2)/min, which was even higher than that of some reported Pd/Fe bimetals. This extraordinary high activity was promoted by the quick iron dissolution rate, which was caused by the formation of Fe-C internal electrolysis from carbonization of process control agent (PCA) and the active reinforcement/metal interfaces during the milling process. In addition, pH has slight effect on the dechlorination rate. The SiO2-Fe MMC retained relatively stable activity, still achieving 71% removal efficiency for 2-CP after six consecutive cycles. The decrease in dechlorination efficiency can be attributed to the rapid consumption of Fe(0). A dechlorination mechanism using the SiO2-Fe MMC was proposed by a direct electron transfer from Fe(0) to 2-CP at the quartz sand/iron interface. PMID:26735731

  13. Steady-state creep of bent reinforced metal-composite plates with consideration of their reduced resistance to transverse shear 2. Analysis of calculated results

    NASA Astrophysics Data System (ADS)

    Yankovskii, A. P.

    2014-07-01

    Deformation of annular plates with different structures of helical reinforcement is studied. It is demonstrated that the use of the classical theory for calculating steady-state creep for thick reinforced plates subjected to bending leads to underprediction of the compliance of thin-walled metal-composite structures. It is also shown that there are significant shear strain rates in the binder of such plates, which has to be taken into account and which is mainly responsible for creep strain accumulation. Results calculated by two different models, which take into account the composite structure, are compared.

  14. Dry Sliding Wear Behaviour of Flyash Reinforced ZA-27 Alloy Based Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Sharma, S. C.; Krishna, M.; Bhattacharyya, D.

    In the present investigation, an attempt has been made to evaluate the wear rate of ZA-27 alloy composites reinforced with fly ash particles from 1 to 3 wt% in steps of 1 wt%. The compo-casting method has been used to fabricate the composites using Raichur fly ash of average size 3-5 microns. The wear specimens are tested under dry conditions using a pin-on-disc sliding wear testing machine with wear loads of 20-120 N in steps of 20 N, and the sliding distances in the range of 0.5 km to 2.5 km. The results indicate that the wear rate of the composites is less than that of the matrix alloy and it further decreases with the increase in fly ash content. However, the material loss in terms of wear rate and wear volume increases with the increase in load and sliding distance, both in the cases of composites and the matrix alloy. An increase in the applied load increases the wear severity by changing the wear mechanism from abrasion to particle-cracking induced delamination wear. It is found that with the increase in fly ash content, the wear resistance increases monotonically. The observations have been explained using scanning electron microscope (SEM) analysis of the worn surfaces of the composites.

  15. Synthesis of high performance ceramic fibers by chemical vapor deposition for advanced metallics reinforcing

    NASA Technical Reports Server (NTRS)

    Revankar, Vithal; Hlavacek, Vladimir

    1991-01-01

    The chemical vapor deposition (CVD) synthesis of fibers capable of effectively reinforcing intermetallic matrices at elevated temperatures which can be used for potential applications in high temperature composite materials is described. This process was used due to its advantage over other fiber synthesis processes. It is extremely important to produce these fibers with good reproducible and controlled growth rates. However, the complex interplay of mass and energy transfer, blended with the fluid dynamics makes this a formidable task. The design and development of CVD reactor assembly and system to synthesize TiB2, CrB, B4C, and TiC fibers was performed. Residual thermal analysis for estimating stresses arising form thermal expansion mismatch were determined. Various techniques to improve the mechanical properties were also performed. Various techniques for improving the fiber properties were elaborated. The crystal structure and its orientation for TiB2 fiber is discussed. An overall view of the CVD process to develop CrB2, TiB2, and other high performance ceramic fibers is presented.

  16. Hot isostatic pressing of SiC particulate reinforced metal matrix composites

    SciTech Connect

    Loh, N.L.; Wei, Z.; Xu, Z.

    1996-12-31

    Two as-cast SiC particulate reinforced A359-based composites were hot isostatically pressed for a fixed length of time but at various pressures (in the range 100--150 MPa) and temperatures (in the range 450--550 C). It was found that HIP treatment generally increased the ductility but reduced the yield stress drastically. The improvement of ductility was attributed to a reduction of the porosity levels. Quantitative image analyses showed that the HIP treatment reduced the porosity levels significantly. It is of interest to observe that increasing HIP temperature is more effective than increasing HIP pressure in terms of improvement in strength and ductility. Another interesting observation is that most eutectic Si particles were spheroidized during HIP. The spheroidization of Si was believed to contribute to the improvement of mechanical properties, because fracture initiation of the composites was observed to be related to either the breaking of Si particles or the debonding of Si particles from the nearby SiC particles.

  17. A Modified Cast-on Method for the Reinforcement of Aluminum Castings with Dissimilar Metals

    NASA Astrophysics Data System (ADS)

    Han, Qingyou

    2016-02-01

    A modified cast-on method has been developed to reinforce aluminum castings with steel insert. Defect-free bond between the steel insert and the aluminum casting has been consistently obtained. Data obtained from a push-out experiment indicated that the bond strength was much higher than that obtained using the Al-Fin approach. This paper introduces this modified method in four sections: the coating of the steel pins, the cast-on method, microstructure characterization, and the bond strength. The section on the coating of the steel pins contains coating material selection, electroplating technique for plating Cu and Ni on steel, and diffusion bonding of the coatings to the steel. The section on cast-on method deals with factors that affecting the quality of the metallurgical bond between the coated steel and the aluminum castings. The results of microstructure characteristics of the bonding are presented in the microstructure characterization section. A push-out experiment and the results obtained using this method is described in the section of bond strength/mechanical property.

  18. Electrodeposition of aluminium, aluminium/magnesium alloys, and magnesium from organometallic electrolytes

    SciTech Connect

    Mayer, A.

    1988-01-01

    The electrodeposition of aluminum, magnesium, and the combination of these metals from nonaqueous media is discussed. Plating baths for depositing Al/Mg alloys or for plating essentially pure Mg were developed. These solutions contain alkali meal fluoride or quaternary ammonium halide/aluminium alkyl complexes and dialkyl magnesium dissolved in aromatic hydrocarbons. Alloy deposits over the whole composition range can be plated from these solutions by varying the relative quantities of the aluminium and magnesium alkyls and by changing the bath-operating parameters. 18 refs., 4 figs.

  19. Analytical and experimental investigation of aircraft metal structures reinforced with filamentary composites. Phase 2: Structural fatigue, thermal cycling, creep, and residual strength

    NASA Technical Reports Server (NTRS)

    Blichfeldt, B.; Mccarty, J. E.

    1972-01-01

    Specimens representative of metal aircraft structural components reinforced with boron filamentary composites were manufactured and tested under cyclic loading, cyclic temperature, or continuously applied loading to evaluate some of the factors that affect structural integrity under cyclic conditions. Bonded, stepped joints were used throughout to provide composite-to-metal transition regions at load introduction points. Honeycomb panels with titanium or aluminum faces reinforced with unidirectional boron composite were fatigue tested at constant amplitude under completely reversed loading. Results indicated that the matrix material was the most fatigue-sensitive part of the design, with debonding initiating in the stepped joints. However, comparisons with equal weight all-metal specimens show a 10 to 50 times improved fatigue life. Fatigue crack propagation and residual strength were studied for several different stiffened panel concepts, and were found to vary considerably depending on the configuration. Composite-reinforced metal specimens were also subjected to creep and thermal cycling tests. Thermal cycling of stepped joint tensile specimens resulted in a ten percent decrease in residual strength after 4000 cycles.

  20. Fatal aluminium phosphide poisoning

    PubMed Central

    Mittal, Sachin; Rani, Yashoda

    2015-01-01

    Aluminium phosphide (AlP) is a cheap solid fumigant and a highly toxic pesticide which is commonly used for grain preservation. AlP has currently aroused interest with a rising number of cases in the past four decades due to increased use for agricultural and non-agricultural purposes. Its easy availability in the markets has increased also its misuse for committing suicide. Phosphine inhibits cellular oxygen utilization and can induce lipid peroxidation. Poisoning with AlP has often occurred in attempts to commit suicide, and that more often in adults than in teenagers. This is a case of suicidal consumption of aluminium phosphide by a 32-year-old young medical anesthetist. Toxicological analyses detected aluminium phosphide. We believe that free access of celphos tablets in grain markets should be prohibited by law. PMID:27486362

  1. Characterization of iron aluminides formed in situ in an aluminium matrix composite

    SciTech Connect

    Olszowka-Myalska, Anita . E-mail: anita.olszowka-myalska@polsl.pl; Szala, Janusz . E-mail: janusz.szala@polsl.pl; Cwajna, Jan . E-mail: jan.cwajna@polsl.pl

    2006-06-15

    The application of quantitative metallography to the description of in situ formation of reinforcement in composites is presented. The dispersion of iron aluminides, formed from iron powder in an aluminium matrix during hot pressing in vacuum, was analyzed on images from a scanning electron microscope. It was found that the dispersion of a new phase formed at a temperature of 630 deg. C depended on the initial composition mixture of metal powders and time of pressing. Iron aluminides were formed by two mechanisms: by a regular diffusional growth and by self-propagating high-temperature synthesis (SHS). In the case of the formation of particles by the SHS mechanism, two types of very fine iron aluminides were noticed. They differed in size and shape.

  2. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    NASA Astrophysics Data System (ADS)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  3. Corrosion of Continuous Fiber Reinforced Aluminum Metal Matrix Composites (CF-AMCs)

    NASA Astrophysics Data System (ADS)

    Tiwari, Shruti

    The first objective of this research is to study the atmospheric corrosion behavior of continuous reinforced aluminum matrix composites (CF-AMCs). The materials used for this research were alumina (Al2O3) and nickel (Ni) coated carbon (C) fibers reinforced AMCs. The major focus is to identify the correlation between atmospheric parameters and the corrosion rates of CF-AMCs in the multitude of microclimates and environments in Hawai'i. The micro-structures of CF-AMCs were obtained to correlate the microstructures with their corrosion performances. Also electrochemical polarization experiments were conducted in the laboratory to explain the corrosion mechanism of CF-AMCs. In addition, CF-AMCs were exposed to seven different test sites for three exposure periods. The various climatic conditions like temperature (T), relative humidity (RH), rainfall (RF), time of wetness (TOW), chloride (Cl- ) and sulfate (SO42-) deposition rate, and pH were monitored for three exposure period. Likewise, mass losses of CF-AMCs at each test site for three exposure periods were determined. The microstructure of the CF-AMCS showed that Al/C/50f MMCs contained a Ni-rich phase in the matrix, indicating that the Ni coating on the C fiber dissolved in the matrix. The intermetallic phases obtained in Al-2wt% Cu/Al 2O3/50f-T6 MMC and Al-2wt%-T6 monolith were rich in Cu and Fe. The intermetallic phases obtained in Al 7075/Al2O3/50f-T6 MMC and Al 7075-T6 monolith also contained traces of Mg, Zn, Ni, and Si. Electrochemical polarization experiment indicated that the Al/Al 2O3/50f Al-2wt% Cu/Al2O3/50f-T6 and Al 7075/Al2O3/50f-T6 MMC showed similar corrosion trends as their respective monoliths pure Al, Al-2wt%-T6 and Al 7075-T6 in both aerated and deaerated condition. Al2O3 fiber, being an insulator, did not have a great effect on the polarization behavior of the composites. Al/C/50f MMCs corroded at a much faster rate as compared to pure Al monolith due to the galvanic effect between C and Al

  4. Modeling the Effect of Active Fiber Cooling on the Microstructure of Fiber-Reinforced Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Nguyen, Nguyen Q.; Peterson, Sean D.; Gupta, Nikhil; Rohatgi, Pradeep K.

    2009-08-01

    A modified pressure infiltration process was recently developed to synthesize carbon-fiber-reinforced aluminum matrix composites. In the modified process, the ends of carbon fibers are extended out of the crucible to induce selective cooling. The process is found to be effective in improving the quality of composites. The present work is focused on determining the effect of the induced conductive heat transfer on the composite system through numerical methods. Due to the axisymmetry of the system, a two-dimensional (2-D) model is studied that can be expanded into three dimensions. The variables in this transient analysis include the fiber radius, fiber length, and melt superheat temperature. The results show that the composite system can be tailored to have a temperature on the fiber surface that is lower than the melt, to promote nucleation on the fiber surface. It is also observed that there is a point of inflection in the temperature profile along the particle/melt interface at which there is no temperature gradient in the radial direction. The information about the inflection point can be used to control the diffusion of solute atoms in the system. The result can be used in determining the optimum fiber volume fraction in metal matrix composite (MMC) materials to obtain the desired microstructure.

  5. Strain intensity factor approach for predicting the strength of continuously reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Poe, C. C., Jr.

    1988-01-01

    A method was previously developed to predict the fracture toughness (stress intensity factor at failure) of composites in terms of the elastic constants and the tensile failing strain of the fibers. The method was applied to boron/aluminum composites made with various proportions of 0 to + or - 45 deg plies. Predicted values of fracture toughness were in gross error because widespread yielding of the aluminum matrix made the compliance very nonlinear. An alternate method was developed to predict the strain intensity factor at failure rather than the stress intensity factor because the singular strain field was not affected by yielding as much as the stress field. Strengths of specimens containing crack-like slits were calculated from predicted failing strains using uniaxial stress-strain curves. Predicted strengths were in good agreement with experimental values, even for the very nonlinear laminates that contained only + or - 45 deg plies. This approach should be valid for other metal matrix composites that have continuous fibers.

  6. An ultrafast rechargeable aluminium-ion battery

    NASA Astrophysics Data System (ADS)

    Lin, Meng-Chang; Gong, Ming; Lu, Bingan; Wu, Yingpeng; Wang, Di-Yan; Guan, Mingyun; Angell, Michael; Chen, Changxin; Yang, Jiang; Hwang, Bing-Joe; Dai, Hongjie

    2015-04-01

    The development of new rechargeable battery systems could fuel various energy applications, from personal electronics to grid storage. Rechargeable aluminium-based batteries offer the possibilities of low cost and low flammability, together with three-electron-redox properties leading to high capacity. However, research efforts over the past 30 years have encountered numerous problems, such as cathode material disintegration, low cell discharge voltage (about 0.55 volts ref. 5), capacitive behaviour without discharge voltage plateaus (1.1-0.2 volts or 1.8-0.8 volts) and insufficient cycle life (less than 100 cycles) with rapid capacity decay (by 26-85 per cent over 100 cycles). Here we present a rechargeable aluminium battery with high-rate capability that uses an aluminium metal anode and a three-dimensional graphitic-foam cathode. The battery operates through the electrochemical deposition and dissolution of aluminium at the anode, and intercalation/de-intercalation of chloroaluminate anions in the graphite, using a non-flammable ionic liquid electrolyte. The cell exhibits well-defined discharge voltage plateaus near 2 volts, a specific capacity of about 70 mA h g-1 and a Coulombic efficiency of approximately 98 per cent. The cathode was found to enable fast anion diffusion and intercalation, affording charging times of around one minute with a current density of ~4,000 mA g-1 (equivalent to ~3,000 W kg-1), and to withstand more than 7,500 cycles without capacity decay.

  7. Enhancement of Wettability of Aluminum Based Silicon Carbide Reinforced Particulate Metal Matrix Composite

    NASA Astrophysics Data System (ADS)

    Singh, V. K.; Chauhan, Sakshi; Gope, P. C.; Chaudhary, A. K.

    2015-04-01

    Lately, materials research has shifted to composite materials from monolithic, adjusting to the global need for light weight, low cost, quality, and high performance in structural materials. Every effort aims to develop a material which can be appropriate for various industry and machinery purpose. In the present study, a modest attempt has been made to develop cast aluminum based silicon carbide (SiC) particulate metal matrix composite (MMC) and worked upon to raise the wettability factor between the matrix and dispersion phase. Magnesium (Mg) is used as wetting agent. It works by scavenging the oxygen from dispersoids surface and thinning the gas layer around dispersoids and this is done by forming MgO or MgAl2O4 or both according to concentration of Magnesium added. Mg2Si is the compound responsible for strengthening. The combination of aluminum and magnesium seems to have synergetic effect on wetting and give appropriate strength. All mechanical properties obtained are well correlated with microstructure obtained by Scanning electron micrograph. Differential thermal analysis (DTA) and thermo gravimetric analysis (TGA) also justified the results obtained in present investigations.

  8. Boron, graphite, glass, metal and aramid fiber reinforced plastics. January, 1973-May, 1981 (Citations from the Rubber and Plastics Research Association Data Base). Report for January 1973-May 1981

    SciTech Connect

    Not Available

    1981-05-01

    The citations cover information about advanced reinforced composites such as boron, graphite, glass, metal, and aramid. Topics include applications, fabrication processes, proerties, nondestructive testing, and economics of composite materials. (Contains 90 citations fully indexed and including a title list.)

  9. Volatilisation and oxidation of aluminium scraps fed into incineration furnaces.

    PubMed

    Biganzoli, Laura; Gorla, Leopoldo; Nessi, Simone; Grosso, Mario

    2012-12-01

    Ferrous and non-ferrous metal scraps are increasingly recovered from municipal solid waste incineration bottom ash and used in the production of secondary steel and aluminium. However, during the incineration process, metal scraps contained in the waste undergo volatilisation and oxidation processes, which determine a loss of their recoverable mass. The present paper evaluates the behaviour of different types of aluminium packaging materials in a full-scale waste to energy plant during standard operation. Their partitioning and oxidation level in the residues of the incineration process are evaluated, together with the amount of potentially recoverable aluminium. About 80% of post-consumer cans, 51% of trays and 27% of foils can be recovered through an advanced treatment of bottom ash combined with a melting process in the saline furnace for the production of secondary aluminium. The residual amount of aluminium concentrates in the fly ash or in the fine fraction of the bottom ash and its recovery is virtually impossible using the current eddy current separation technology. The average oxidation levels of the aluminium in the residues of the incineration process is equal to 9.2% for cans, 17.4% for trays and 58.8% for foils. The differences between the tested packaging materials are related to their thickness, mechanical strength and to the alloy. PMID:22749723

  10. Investigation and in situ removal of spatter generated during laser ablation of aluminium composites

    NASA Astrophysics Data System (ADS)

    Popescu, A. C.; Delval, C.; Shadman, S.; Leparoux, M.

    2016-08-01

    Spatter generated during laser irradiation of an aluminium alloy nanocomposite (AlMg5 reinforced with Al2O3 nanoparticles) was monitored by high speed imaging. Droplets trajectory and speed were assessed by computerized image analysis. The effects of laser peak power and laser focusing on the plume expansion and expulsed droplet speeds were studied in air or under argon flow. It was found that the velocity of visible droplets expulsed laterally or at the end of the plume emission from the metal surface was not dependent on the plasma plume speed. The neighbouring area of irradiation sites was studied by optical and scanning electron microscopy. Droplets deposited on the surface were classified according to their size and counted using a digital image processing software. It was observed that the number of droplets on surface was 1.5-3 times higher when the laser beam was focused in depth as compared to focused beams, even though the populations average diameter were comparable. Three methods were selected for removing droplets in situ, during plume expansion: an argon gas jet crossing the plasma plume, a fused silica plate collector transparent to the laser wavelength placed parallel to the irradiated surface and a mask placed onto the aluminium composite surface. The argon gas jet was efficient only for low power irradiation conditions, the fused silica plate failed in all tested conditions and the mask was successful for all irradiation regimes.

  11. Aluminium in allergen-specific subcutaneous immunotherapy--a German perspective.

    PubMed

    Kramer, Matthias F; Heath, Matthew D

    2014-07-16

    We are living in an "aluminium age" with increasing bioavailability of the metal for approximately 125 years, contributing significantly to the aluminium body burden of humans. Over the course of life, aluminium accumulates and is stored predominantly in the lungs, bones, liver, kidneys and brain. The toxicity of aluminium in humans is briefly summarised, highlighting links and possible causal relationships between a high aluminium body burden and a number of neurological disorders and disease states. Aluminium salts have been used as depot-adjuvants successfully in essential prophylactic vaccinations for almost 100 years, with a convincing positive benefit-risk assessment which remains unchanged. However, allergen-specific immunotherapy commonly consists of administering a long-course programme of subcutaneous injections using preparations of relevant allergens. Regulatory authorities currently set aluminium limits for vaccines per dose, rather than per treatment course. Unlike prophylactic vaccinations, numerous injections with higher proportions of aluminium-adjuvant per injection are applied in subcutaneous immunotherapy (SCIT) and will significantly contribute to a higher cumulative life dose of aluminium. While the human body may cope robustly with a daily aluminium overload from the environment, regulatory cumulative threshold values in immunotherapy need further addressing. Based on the current literature, predisposing an individual to an unusually high level of aluminium, such as through subcutaneous immunotherapy, has the potential to form focal accumulations in the body with the propensity to exert forms of toxicity. Particularly in relation to longer-term health effects, the safety of aluminium adjuvants in immunotherapy remains unchallenged by health authorities - evoking the need for more consideration, guidance, and transparency on what is known and not known about its safety in long-course therapy and what measures can be taken to prevent or

  12. Aluminium and human breast diseases.

    PubMed

    Darbre, P D; Pugazhendhi, D; Mannello, F

    2011-11-01

    The human breast is exposed to aluminium from many sources including diet and personal care products, but dermal application of aluminium-based antiperspirant salts provides a local long-term source of exposure. Recent measurements have shown that aluminium is present in both tissue and fat of the human breast but at levels which vary both between breasts and between tissue samples from the same breast. We have recently found increased levels of aluminium in noninvasively collected nipple aspirate fluids taken from breast cancer patients (mean 268 ± 28 μg/l) compared with control healthy subjects (mean 131 ± 10 μg/l) providing evidence of raised aluminium levels in the breast microenvironment when cancer is present. The measurement of higher levels of aluminium in type I human breast cyst fluids (median 150 μg/l) compared with human serum (median 6 μg/l) or human milk (median 25 μg/l) warrants further investigation into any possible role of aluminium in development of this benign breast disease. Emerging evidence for aluminium in several breast structures now requires biomarkers of aluminium action in order to ascertain whether the presence of aluminium has any biological impact. To this end, we report raised levels of proteins that modulate iron homeostasis (ferritin, transferrin) in parallel with raised aluminium in nipple aspirate fluids in vivo, and we report overexpression of mRNA for several S100 calcium binding proteins following long-term exposure of MCF-7 human breast cancer cells in vitro to aluminium chlorhydrate. PMID:22099158

  13. Influence of particle size on Cutting Forces and Surface Roughness in Machining of B4Cp - 6061 Aluminium Matrix Composites

    NASA Astrophysics Data System (ADS)

    Hiremath, Vijaykumar; Badiger, Pradeep; Auradi, V.; Dundur, S. T.; Kori, S. A.

    2016-02-01

    Amongst advanced materials, metal matrix composites (MMC) are gaining importance as materials for structural applications in particular, particulate reinforced aluminium MMCs have received considerable attention due to their superior properties such as high strength to weight ratio, excellent low-temperature performance, high wear resistance, high thermal conductivity. The present study aims at studying and comparing the machinability aspects of B4Cp reinforced 6061Al alloy metal matrix composites reinforced with 37μm and 88μm particulates produced by stir casting method. The micro structural characterization of the prepared composites is done using Scanning Electron Microscopy equipped with EDX analysis (Hitachi Su-1500 model) to identify morphology and distribution of B4C particles in the 6061Al matrix. The specimens are turned on a conventional lathe machine using a Polly crystalline Diamond (PCD) tool to study the effect of particle size on the cutting forces and the surface roughness under varying machinability parameters viz., Cutting speed (29-45 m/min.), Feed rate (0.11-0.33 mm/rev.) and depth of cut (0.5-1mm). Results of micro structural characterization revealed fairly uniform distribution of B4C particles (in both cases i.e., 37μm and 88μm) in 6061Al matrix. The surface roughness of the composite is influenced by cutting speed. The feed rate and depth of cut have a negative influence on surface roughness. The cutting forces decreased with increase in cutting speed whereas cutting forces increased with increase in feed and depth of cut. Higher cutting forces are noticed while machining Al6061 base alloy compared to reinforced composites. Surface finish is high during turning of the 6061Al base alloy and surface roughness is high with 88μm size particle reinforced composites. As the particle size increases Surface roughness also increases.

  14. Inhalation exposure in secondary aluminium smelting.

    PubMed

    Healy, J; Bradley, S D; Northage, C; Scobbie, E

    2001-04-01

    Inhalation exposure at seven UK secondary aluminium smelters was investigated to quantify the main exposures and identify their sources. The substances monitored were gases (carbon monoxide, hydrogen sulphide and nitrogen dioxide), total inhalable dust, metals, ammonia, polycyclic aromatic hydrocarbons (PAHs), particulate fluoride salts and acids. The results showed that people were exposed to a range of workplace air pollutants. Personal exposure results for total inhalable dust were between 700 and 5600 microg x m(-3) and the maximum personal exposure result for particulate fluoride salts was 690 microg x m(-3) (as F). The maximum aluminium, total PAH and lead personal exposure results were 900, 19 and 18 microg x m(-3) respectively. The average proportion of aluminium in total inhalable dust samples was 13% and rotary furnace processes generated the most dust. Particulate fluoride salt exposure was more widespread than hydrofluoric acid exposure. The source of the salt exposure was fluoride containing fluxes. The lead exposure source was lead solder contamination in the furnace charge. PMID:11295145

  15. The effect of TiB2 reinforcement on the mechanical properties of an Al-Cu-Li alloy-based metal-matrix composite

    NASA Technical Reports Server (NTRS)

    1991-01-01

    The addition of ceramic particles to aluminum based alloys can substantially improve mechanical properties, especially Young's modulus and room and elevated temperature strengths. However, these improvements typically occur at the expense of tensile ductility. The mechanical properties are evaluated to a metal matrix composite (MMC) consisting of an ultrahigh strength aluminum lithium alloy, Weldalite (tm) 049, reinforced with TiB2 particles produced by an in situ precipitation technique called the XD (tm) process. The results are compared to the behavior of a nonreinforced Weldalite 049 variant. It is shown that both 049 and 049-TiB2 show very attractive warm temperature properties e.g., 625 MPa yield strength at 150 C after 100 h at temperature. Weldalite 049 reinforced with a nominal 4 v pct. TiB2 shows an approx. 8 pct. increase in modulus and a good combination of strength (529 MPa UTS) and ductility (6.5 pct.) in the T3 temper. And the high ductility of Weldalite 049 in the naturally aged and underaged tempers makes the alloy a good, high strength matrix for ceramic reinforcement.

  16. Tensile and Dry Sliding Wear Behavior of In-Situ Al3Zr + Al2O3-Reinforced Aluminum Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Gautam, G.; Ghose, A. K.; Chakrabarty, I.

    2015-12-01

    In the present study, aluminum-based in-situ intermetallic Al3Zr and Al2O3-reinforced metal matrix composites have been synthesized by direct melt reaction through stir casting of zirconium oxychloride (ZrOCl2·8H2O) powder in commercially pure aluminum. The in-situ reaction produces intermetallic Al3Zr needles that change to feathery morphology with increasing ZrOCl2·8H2O, while the Al2O3 is of fine globular shape. The tensile strengths of these composites increase with increasing volume percent reinforcements, attaining a peak value with 18 pct addition. The dry sliding wear behavior of the composites was evaluated with varying parameters, viz. sliding distance, normal load, and sliding velocities. The wear mechanisms are explained based on the microstructure, the topography of the worn surface, and the interfacial strength of the matrix and reinforcement. The tensile and wear properties are compared with widely used wear resistant hypereutectic Al-17 pct Si cast alloy.

  17. Interfacial analysis of the ex-situ reinforced phase of a laser spot welded Zr-based bulk metallic glass composite

    SciTech Connect

    Wang, Huei-Sen; Chen, Hou-Guang; Jang, Jason Shian-Ching; Lin, Dong-Yih; Gu, Jhen-Wang

    2013-12-15

    To study the interfacial reaction of the ex-situ reinforced phase (Ta) of a Zr-based ((Zr{sub 48}Cu{sub 36}Al{sub 8}Ag{sub 8})Si{sub 0.75} + Ta{sub 5}) bulk metallic glass composite after laser spot welding, the interfacial regions of the reinforced phases located at specific zones in the welds including the parent material, weld fusion zone and heat affected zone were investigated. Specimen preparation from the specific zones for transmission electron microscopy analysis was performed using the focused ion beam technique. The test results showed that the reinforced phases in the parent material, weld fusion zone and heat affected zone were all covered by an interfacial layer. From microstructure analysis, and referring to the phase diagram, it was clear that the thin layers are an intermetallic compound ZrCu phase. However, due to their different formation processes, those layers show the different morphologies or thicknesses. - Highlights: • An ex-situ Zr-based BMG composite was laser spot welded. • The interfacial regions of the RPs located at PM, WFZ and HAZ were investigated. • The RPs in the PM, WFZ and HAZ were all covered by a ZrCu interfacial layer. • Due to different formation processes, those layers show the different morphology.

  18. An ultrafast rechargeable aluminium-ion battery.

    PubMed

    Lin, Meng-Chang; Gong, Ming; Lu, Bingan; Wu, Yingpeng; Wang, Di-Yan; Guan, Mingyun; Angell, Michael; Chen, Changxin; Yang, Jiang; Hwang, Bing-Joe; Dai, Hongjie

    2015-04-16

    The development of new rechargeable battery systems could fuel various energy applications, from personal electronics to grid storage. Rechargeable aluminium-based batteries offer the possibilities of low cost and low flammability, together with three-electron-redox properties leading to high capacity. However, research efforts over the past 30 years have encountered numerous problems, such as cathode material disintegration, low cell discharge voltage (about 0.55 volts; ref. 5), capacitive behaviour without discharge voltage plateaus (1.1-0.2 volts or 1.8-0.8 volts) and insufficient cycle life (less than 100 cycles) with rapid capacity decay (by 26-85 per cent over 100 cycles). Here we present a rechargeable aluminium battery with high-rate capability that uses an aluminium metal anode and a three-dimensional graphitic-foam cathode. The battery operates through the electrochemical deposition and dissolution of aluminium at the anode, and intercalation/de-intercalation of chloroaluminate anions in the graphite, using a non-flammable ionic liquid electrolyte. The cell exhibits well-defined discharge voltage plateaus near 2 volts, a specific capacity of about 70 mA h g(-1) and a Coulombic efficiency of approximately 98 per cent. The cathode was found to enable fast anion diffusion and intercalation, affording charging times of around one minute with a current density of ~4,000 mA g(-1) (equivalent to ~3,000 W kg(-1)), and to withstand more than 7,500 cycles without capacity decay. PMID:25849777

  19. Carbon Nanotubes Reinforced Composites for Biomedical Applications

    PubMed Central

    Wang, Wei; Zhu, Yuhe; Liao, Susan; Li, Jiajia

    2014-01-01

    This review paper reported carbon nanotubes reinforced composites for biomedical applications. Several studies have found enhancement in the mechanical properties of CNTs-based reinforced composites by the addition of CNTs. CNTs reinforced composites have been intensively investigated for many aspects of life, especially being made for biomedical applications. The review introduced fabrication of CNTs reinforced composites (CNTs reinforced metal matrix composites, CNTs reinforced polymer matrix composites, and CNTs reinforced ceramic matrix composites), their mechanical properties, cell experiments in vitro, and biocompatibility tests in vivo. PMID:24707488

  20. Elevated urinary excretion of aluminium and iron in multiple sclerosis.

    PubMed

    Exley, Christopher; Mamutse, Godwin; Korchazhkina, Olga; Pye, Eleanor; Strekopytov, Stanislav; Polwart, Anthony; Hawkins, Clive

    2006-10-01

    Multiple sclerosis (MS) is a chronic, immune-mediated, demyelinating disease of the central nervous system of as yet unknown aetiology. A consensus of opinion has suggested that the disorder is the result of an interplay between environmental factors and susceptibility genes. We have used a battery of analytical techniques to determine if the urinary excretion of i) markers of oxidative damage; ii) iron and iii) the environmental toxin aluminium and its antagonist, silicon, are altered in relapsing-remitting (RRMS) and secondary progressive MS (SPMS). Urinary concentrations of oxidative biomarkers, MDA and TBARS, were not found to be useful indicators of inflammatory disease in MS. However, urinary concentrations of another potential marker for inflammation and oxidative stress, iron, were significantly increased in SPMS (P<0.01) and insignificantly increased in RRMS (P>0.05). Urinary concentrations of aluminium were also significantly increased in RRMS (P<0.001) and SPMS (P <0.05) such that the levels of aluminium excretion in the former were similar to those observed in individuals undergoing metal chelation therapy. The excretion of silicon was lower in MS and significantly so in SPMS (P<0.05). Increased excretion of iron in urine supported a role for iron dysmetabolism in MS. Levels of urinary aluminium excretion similar to those seen in aluminium intoxication suggested that aluminium may be a hitherto unrecognized environmental factor associated with the aetiology of MS. If aluminium is involved in MS then an increased dietary intake of its natural antagonist, silicon, might be a therapeutic option. PMID:17086897

  1. Tensile flow properties of Al-based matrix composites reinforced with a random planar network of continuous metallic fibers

    SciTech Connect

    Boland, F.; Salmon, C.; Delannay, F.; Colin, C.

    1998-11-20

    Squeeze casting was used for processing two new types of composites: pure Al matrix composites reinforced with fibers of Inconel 601, and AS13 (Al-12% Si) matrix composites reinforced with fibers of Inconel 601 or stainless steel 316L. The fibers are continuous with a diameter of 12 {micro}m and their volume fraction in the composites varied from 20 to 80%. The processing conditions were such that no trace of interfacial reaction compound or of matrix precipitate resulting from the dissolution of elements of the fibers could be detected. The quality of the process was attested by Young`s modulus and electrical conductivity measurements. Tensile tests were carried out from room temperature up to 300 C. The composites with the pure Al matrix present a remarkable tensile ductility. They thus constitute convenient materials for assessing continuum plasticity models for composites. Properties of composites with the AS13 matrix are much affected by interface adhesion strength.

  2. Aluminium and iron air pollution near an iron casting and aluminium foundry in Turin district (Italy).

    PubMed

    Polizzi, Salvatore; Ferrara, Mauro; Bugiani, Massimiliano; Barbero, Domenico; Baccolo, Tiziana

    2007-09-01

    This work reports the results of an environmental survey carried out in an industrial area in the Province of Turin: its main aim is to assess the levels of iron and aluminium in the outside air during the period from July to September to assess the influence of industrial activity (a cast-iron and aluminium foundry) which is interrupted during the month of August, on the level of metals present in the air. Conducting the analysis during this period of time made it possible to avoid the confounding effect of pollution due to domestic central heating. The measurements were taken from nine areas at different distances from the foundry in the area and according to the direction of the prevailing winds, as deduced from the historical data. The results of this survey show a statistically significant difference in iron and aluminium levels in the outside air in the geographic areas between the two main periods examined: during August (no foundry activity) v/s July-September (foundry activity). The values recorded are: Aluminium 0.4+/-0.45 microg/m(3) v/s 1.12+/-1.29 microg/m(3) (p<0.0001); Iron 0.95+/-0.56 microg/m(3) v/s 1.6+/-1.0 microg/m(3) (p<0.0001). There were no statistically significant differences between the nine sampling points from the point of view of the sampling sites, climate conditions and wind directions. We found no correlation with car traffic, in terms of the number of vehicles, and metals. The values of iron tended to be higher in the areas farther away from the foundry site in the areas located along the path of the prevailing winds. PMID:17637476

  3. Characterization of liquid metal infiltration of a chopped fiber preform aided by external pressure. 1: Visualization of the flow behavior of aluminium melt in a fiber preform

    SciTech Connect

    Long, S.; Zhang, Z.; Flower, H.M.

    1995-09-01

    The flow behavior of an AlSi10Mg alloy melt in Saffil chopped fiber preforms during liquid metal infiltration aided by squeeze pressure or vacuum has been visualized. Experimental results indicate that under the external pressure the flow behavior of the melt in non-wetting chopped fiber preforms is dominated by capillary laws and the geometrical characteristics of the interspaces in the preform in a manner analogous to flow in a capillary tube network. The degree of saturation of the interspaces is dominated by local infiltration pressure, and variation of the saturation degree at a given infiltration depth is determined by fiber distribution uniformity at the microscopic level.

  4. Some properties of lithium aluminium silicate (LAS) glass-ceramics used in glass-ceramic to metal compressive seal for vacuum applications

    NASA Astrophysics Data System (ADS)

    Ananthanarayanan, A.; Kumar, R.; Bhattacharya, S.; Shrikhande, V. K.; Kothiyal, G. P.

    2008-05-01

    We report here the preparation of LAS glass-ceramics and some studies on their thermo-physical properties and microstructure, for compressive seals in vacuum applications. Glass of composition 12.6Li2O-71.7SiO2-5.1Al2O3-4.9K2O-3.2B2O3-2.5P2O5 was prepared by the conventional melt quench technique. Based on differential thermal analysis (DTA) data, glass samples were nucleated at 600°C for 2hr and were then crystallized at 800°C for 2-5hr. X-ray diffraction (XRD) spectra showed lithium disilicate to be the major phase. A dwell time of 3hr yielded a sample of good crystallinity. Dilatometric measurements of this sample on a thermo-mechanical analyzer (TMA) measured a thermal expansion coefficient (TEC) of 94.61×10-7°C-1. Glass transition temperature (Tg), and dilatometric softening temperature (Tds) of the sample was recorded as 585°C and 830°C respectively. Considering TEC and Tds compression type seals were prepared with SS304 (TEC = 172×10-7°C-1) housing of length 15mm, outer diameter 30mm and inner diameter 15mm. After pre-heat treatment of the metal components, sealing was carried out under a protective atmosphere of flowing Argon gas. The finished seal was tested for leak tightness on a He leak detector. The seal was capable of withstanding a vacuum of 10-6 Torr; at a leak rate of 10-9 Torr lit s-1. Scanning electron microscopy (SEM) was carried out on LAS before and after fabrication of compressive seal to elucidate the effect of compressive stress and the presence of metal near the interface. We observe a significant difference in microstructure due to compressive stresses of sealing and due to the presence of metal. Energy dispersive analysis of X-rays (EDAX) revealed no interdiffusion of species from glass-ceramic to metal or vice-versa.

  5. Analysis of compressive strength in flatwise and edgewise direction to characterize Al-7000 aluminium foam

    NASA Astrophysics Data System (ADS)

    Sutarno, Soepriyanto, Syoni; Korda, Akhmad A.; Dirgantara, Tatacipta

    2015-09-01

    The physical mechanical properties of Al-7000 aluminium foam product and processing has been evaluated in this study. The characterization through the compressive testing refers to flatwise direction provided more confident result than edgewise direction. This experiment may correlate with formation of side products of calcia alumina and alumina silica that involved in metal mixture of aluminium foam. These compounds are formed from additional calcium carbonate and silica in the mixture. Calcium carbonate (CaCO3) roles as a blowing agent source of carbon dioxide (CO2). The formation of calcia alumina (CaO.Al2O3) may role to strengthen of cell wall of aluminium foam and to improve the viscosity of melting metal. The Al-7000 aluminium foam indicated a decrease of compressive strength probably due to existence of alumina silica (3Al2O3.SiO2) in the metal mixture.

  6. Precipitate strengthening of nanostructured aluminium alloy.

    PubMed

    Wawer, Kinga; Lewandowska, Malgorzata; Kurzydlowski, Krzysztof J

    2012-11-01

    Grain boundaries and precipitates are the major microstructural features influencing the mechanical properties of metals and alloys. Refinement of the grain size to the nanometre scale brings about a significant increase in the mechanical strength of the materials because of the increased number of grain boundaries which act as obstacles to sliding dislocations. A similar effect is obtained if nanoscale precipitates are uniformly distributed in coarse grained matrix. The development of nanograin sized alloys raises the important question of whether or not these two mechanisms are "additive" and precipitate strengthening is effective in nanostructured materials. In the reported work, hydrostatic extrusion (HE) was used to obtain nanostructured 7475 aluminium alloy. Nanosized precipitates were obtained by post-HE annealing. It was found that such annealing at the low temperatures (100 degrees C) results in a significant increase in the microhardness (HV0.2) and strength of the nanostructured 7475 aluminium alloy. These results are discussed in terms of the interplay between the precipitation and deformation of nanocrystalline metals. PMID:23421286

  7. Evaluation of a metal shear web selectively reinforced with filamentary composites for space shuttle application. Phase 3 Summary report: Shear web component testing and analysis

    NASA Technical Reports Server (NTRS)

    Laakso, J. H.; Straayer, J. W.

    1973-01-01

    Three large scale advanced composite shear web components were tested and analyzed to evaluate application of the design concept to a space shuttle orbiter thrust structure. The shear web design concept consisted of a titanium-clad + or - 45 deg boron/epoxy web laminate stiffened with vertical boron/epoxy reinforced aluminum stiffeners. The design concept was evaluated to be efficient and practical for the application that was studied. Because of the effects of buckling deflections, a requirement is identified for shear buckling resistant design to maximize the efficiency of highly-loaded advanced composite shear webs. An approximate analysis of prebuckling deflections is presented and computer-aided design results, which consider prebuckling deformations, indicate that the design concept offers a theoretical weight saving of 31 percent relative to all metal construction. Recommendations are made for design concept options and analytical methods that are appropriate for production hardware.

  8. Characterization of crack growth resistance under cyclic loading in the presence of an unbridged defect in fiber-reinforced titanium metal matrix composites

    SciTech Connect

    Bowen, P.

    1996-12-31

    This paper considers the experimental characterization of crack growth from unbridged defects in fiber-reinforced titanium metal matrix composites subjected to cyclic loading by the use of fracture mechanics parameters. The conditions under which parameters such as the nominal applied stress intensity range, {Delta}K{sub app}, the nominal maximum stress intensity factor, K{sub max}, and the effective stress intensity range, {Delta}K{sub eff}, are of use, and their experimental measurements are considered. Effects of fiber fracture, stress intensity factor range, mean stress, loading configuration (bending versus tension), test temperature, crack size, crack shape, and fiber-matrix interfacial strength on fatigue crack growth resistance are highlighted. The experimental determination of crack arrest in such composites is outlined.

  9. Laser micro welding of copper and aluminium using filler materials

    NASA Astrophysics Data System (ADS)

    Esser, Gerd; Mys, Ihor; Schmidt, Michael H.

    2004-10-01

    The most evident trend in electronics production is towards miniaturization. Regarding the materials involved, another trend can be observed: intelligent combinations of different materials. One example is the combination of copper and aluminium. Copper is the material of choice for electronic packaging applications due to its superior electrical and thermal conductivity. On the other hand, aluminium offers technical and economical advantages with respect to cost and component weight -- still providing thermal and electrical properties acceptable for numerous applications. Especially for high volume products, the best solution often seems to be a combination of both materials. This fact raises the question of joining copper and aluminium. With respect to miniaturization laser micro welding is a very promising joining technique. Unfortunately, the metallurgical incompatibility of copper and aluminium easily results in the formation of brittle intermetallic phases and segregations during laser welding, thus generating an unacceptable quality of the joints. This paper presents investigations on enhancing the quality during laser micro welding of copper and aluminium for applications in electronics production. In order to eliminate the formation of brittle intermetallic phases, the addition of a filter material in form of a foil has been investigated. It can be shown that the addition of pure metals such as nickel and especially silver significantly reduces the occurrence of brittle phases in the joining area and therefore leads to an increase in welding quality. The proper control of the volume fractions of copper, aluminium and filler material in the melting zone helps to avoid materials segregation and reduces residual stress, consequently leading to a reduction of crack affinity and a stabilization of the mechanical and electrical properties.

  10. Electrospun carbon nanofibers reinforced 3D porous carbon polyhedra network derived from metal-organic frameworks for capacitive deionization

    PubMed Central

    Liu, Yong; Ma, Jiaqi; Lu, Ting; Pan, Likun

    2016-01-01

    Carbon nanofibers reinforced 3D porous carbon polyhedra network (e-CNF-PCP) was prepared through electrospinning and subsequent thermal treatment. The morphology, structure and electrochemical performance of the e-CNF-PCP were characterized using scanning electron microscopy, Raman spectra, nitrogen adsorption-desorption, cyclic voltammetry and electrochemical impedance spectroscopy, and their electrosorption performance in NaCl solution was studied. The results show that the e-CNF-PCP exhibits a high electrosorption capacity of 16.98 mg g−1 at 1.2 V in 500 mg l−1 NaCl solution, which shows great improvement compared with those of electrospun carbon nanofibers and porous carbon polyhedra. The e-CNF-PCP should be a very promising candidate as electrode material for CDI applications. PMID:27608826

  11. Electrospun carbon nanofibers reinforced 3D porous carbon polyhedra network derived from metal-organic frameworks for capacitive deionization.

    PubMed

    Liu, Yong; Ma, Jiaqi; Lu, Ting; Pan, Likun

    2016-01-01

    Carbon nanofibers reinforced 3D porous carbon polyhedra network (e-CNF-PCP) was prepared through electrospinning and subsequent thermal treatment. The morphology, structure and electrochemical performance of the e-CNF-PCP were characterized using scanning electron microscopy, Raman spectra, nitrogen adsorption-desorption, cyclic voltammetry and electrochemical impedance spectroscopy, and their electrosorption performance in NaCl solution was studied. The results show that the e-CNF-PCP exhibits a high electrosorption capacity of 16.98 mg g(-1) at 1.2 V in 500 mg l(-1) NaCl solution, which shows great improvement compared with those of electrospun carbon nanofibers and porous carbon polyhedra. The e-CNF-PCP should be a very promising candidate as electrode material for CDI applications. PMID:27608826

  12. Aluminium phosphide-induced leukopenia.

    PubMed

    Ntelios, Dimitrios; Mandros, Charalampos; Potolidis, Evangelos; Fanourgiakis, Panagiotis

    2013-01-01

    Acute intoxication from the pesticide aluminium phosphide is a relatively rare, life-threatening condition in which cardiovascular decompensation is the most feared problem. We report the case of a patient exposed to aluminium phosphide-liberated phosphine gas. It resulted in the development of a gastroenteritis-like syndrome accompanied by severe reduction in white blood cell numbers as an early and prominent manifestation. By affecting important physiological processes such as mitochondrial function and reactive oxygen species homeostasis, phosphine could cause severe toxicity. After presenting the characteristics of certain leucocyte subpopulations we provide the current molecular understanding of the observed leukopenia which in part seems paradoxical. PMID:24172776

  13. Aluminium phosphide-induced leukopenia

    PubMed Central

    Ntelios, Dimitrios; Mandros, Charalampos; Potolidis, Evangelos; Fanourgiakis, Panagiotis

    2013-01-01

    Acute intoxication from the pesticide aluminium phosphide is a relatively rare, life-threatening condition in which cardiovascular decompensation is the most feared problem. We report the case of a patient exposed to aluminium phosphide-liberated phosphine gas. It resulted in the development of a gastroenteritis-like syndrome accompanied by severe reduction in white blood cell numbers as an early and prominent manifestation. By affecting important physiological processes such as mitochondrial function and reactive oxygen species homeostasis, phosphine could cause severe toxicity. After presenting the characteristics of certain leucocyte subpopulations we provide the current molecular understanding of the observed leukopenia which in part seems paradoxical. PMID:24172776

  14. Effect of Hot Working on Structure and Tribological Properties of Aluminium Reinforced with Aluminium Oxide Particulates

    NASA Astrophysics Data System (ADS)

    Venkata Siva, S. B.; Sahoo, K. L.; Ganguly, R. I.; Dash, R. R.

    2012-07-01

    Al-Al2O3 (18%) composite was prepared by stir-cast melt technique. The microstructures showed uniform distribution of particulates, dispersed in the matrix. There exists discontinuity (~0.25 μm) in the interface between particulates and matrix. The composite was hot forged. Hot working resulted in fine recrystallized microstructure with particulates dispersed along grain boundaries. Formation of pancake microstructure with some inhomogeneity in the microstructure along three faces of the forged composite was observed. The discontinuity across the interface between Al-Al2O3 was reduced to 0.125 μm after forging. The as-cast and forged Al-Al2O3 composites showed higher wear resistance than pure Al. In lubricant media, there was no significant wear observed for either the as-cast or forged composite, whereas Al had shown higher wear at 50 N load.

  15. In situ nanoindentation study on plasticity and work hardening in aluminium with incoherent twin boundaries

    NASA Astrophysics Data System (ADS)

    Bufford, D.; Liu, Y.; Wang, J.; Wang, H.; Zhang, X.

    2014-09-01

    Nanotwinned metals have been the focus of intense research recently, as twin boundaries may greatly enhance mechanical strength, while maintaining good ductility, electrical conductivity and thermal stability. Most prior studies have focused on low stacking-fault energy nanotwinned metals with coherent twin boundaries. In contrast, the plasticity of twinned high stacking-fault energy metals, such as aluminium with incoherent twin boundaries, has not been investigated. Here we report high work hardening capacity and plasticity in highly twinned aluminium containing abundant Σ3{112} incoherent twin boundaries based on in situ nanoindentation studies in a transmission electron microscope and corresponding molecular dynamics simulations. The simulations also reveal drastic differences in deformation mechanisms between nanotwinned copper and twinned aluminium ascribed to stacking-fault energy controlled dislocation-incoherent twin boundary interactions. This study provides new insight into incoherent twin boundary-dominated plasticity in high stacking-fault energy twinned metals.

  16. Advances in Joining Techniques Used in Development of SPF/DB Titanium Sandwich Reinforced with Metal Matrices

    NASA Technical Reports Server (NTRS)

    Fischler, J. E.

    1985-01-01

    Three and four-sheet expanded titanium sandwich sheets have been developed at Douglas Aircraft Company, a division of McDonnell Douglas Corporation, under contract to NASA Langley Research Center. In these contracts, spot welding and roll seam welding are used to join the core sheets. These core sheets are expanded to the face sheets and diffusion bonded to form various type cells. The advantages of various cell shapes and the design parameters for optimizing the wing and fuselage concepts are discussed versus the complexity of the spot weld pattern. In addition, metal matrix composites of fibers in an aluminum matrix encapsulated in a titanium sheath are aluminum brazed successfully to the titanium sandwich face sheets. The strength and crack growth rate of the superplastic-formed/diffusion bonded (SPF/DB) titanium sandwich with and without the metal matrix composites are described.

  17. The effects of ingested aluminium on brain cytochrome oxidase activity.

    PubMed

    Mohan, N; Alleyne, T; Adogwa, A

    2009-11-01

    Aluminium has a unique combination of physical and chemical properties which has enabled man to put this metal to very wide and varied use. However prolonged exposure to aluminium ions may lead to adverse health effects. In this study, we evaluated the effects of dietary aluminium on the protein composition and the intrinsic activity of cytochrome oxidase (COX) for brain mitochondria. New Zealand white rabbits were maintained on a diet of commercial rabbit pellets and distilled water for a period of 12 weeks. For the experimental group, AlCl3, 330 mg/kg/L was added to the drinking water. When compared to the control, mitochondria isolated from the brains of the AICl3 fed rabbits showed no change in Km but an approximate 35% decrease in both the low and high affinity Vmax values. Also, whereas the protein composition of the mitochondria from both sources appeared to be normal, isolation of highly purified COX proved to be difficult and for the AlCl3 fed rabbits, a number of the enzyme's low molecular weight subunits were absent. These results appear to confirm a relationship between long term aluminium consumption and low brain COX activity; they further suggest that an altered COX structure may be the cause of the low enzymic activity. PMID:20441059

  18. Novel reactive elastomer-metal oxide composite: Effect of filler size and content on swelling and reinforcement

    NASA Astrophysics Data System (ADS)

    Han, Dingzhi; Yue, Chee Yoon; Qu, Meng; Robisson, Agathe

    2014-05-01

    A novel elastomer-metal oxide composite that swells and stiffens upon hydration will be presented. Conventional water-swellable elastomers filled with hydrogels absorb water and swell upon hydration but their modulus decreases as a result of fluid water diluting the rubber matrix. Reduced stiffness compromise the reliability of swellable elastomers used in sealing applications. One major application of swellable elastomers is fluid containment seals for zonal isolation in the oilfield. For effective sealing, the contact pressure between the seal and the surrounding wall should be high while deformation should be limited when a differential pressure is applied. Both conditions can be achieved by means of swelling and stiffening of the seal; hence, the new reactive elastomer-metal oxide composite is developed such that after it is exposed to water, the composite swells and stiffens simultaneously. Composites filled with different amounts of oxide were studied and it was observed that swelling up to almost 100% with an increase in modulus of about 200% could be achieved for the best performing compound. Composites filled with different sizes of the metal oxide were also studied. The finest filler was found to impart the greatest modulus, both before and after hydration, to the composite although swelling was slightly reduced compared with the larger particles. Another advantage of the composite for sealing purposes is that the swelling is largely retained even after complete removal of the solvent; i.e., drying.

  19. Effects on the nervous system among welders exposed to aluminium and manganese.

    PubMed Central

    Sjögren, B; Iregren, A; Frech, W; Hagman, M; Johansson, L; Tesarz, M; Wennberg, A

    1996-01-01

    OBJECTIVES--The purpose was to study the effects on the nervous system in welders exposed to aluminium and manganese. METHODS--The investigation included questionnaires on symptoms, psychological methods (simple reaction time, finger tapping speed and endurance, digit span, vocabulary, tracking, symbol digit, cylinders, olfactory threshold, Luria-Nebraska motor scale), neurophysiological methods (electroencephalography, event related auditory evoked potential (P-300), brainstem auditory evoked potential, and diadochokinesometry) and assessments of blood and urine concentrations of metals (aluminium, lead, and manganese). RESULTS--The welders exposed to aluminium (n = 38) reported more symptoms from the central nervous system than the control group (n = 39). They also had a decreased motor function in five tests. The effect was dose related in two of these five tests. The median exposure of aluminium welders was 7065 hours and they had about seven times higher concentrations of aluminium in urine than the controls. The welders exposed to manganese (n = 12) had a decreased motor function in five tests. An increased latency of event related auditory evoked potential was also found in this group. The median manganese exposure was 270 hours. These welders did not have higher concentrations of manganese in blood than the controls. CONCLUSIONS--The neurotoxic effects found in the groups of welders exposed to aluminium and manganese are probably caused by the aluminium and manganese exposure, respectively. These effects indicate a need for improvements in the work environments of these welders. PMID:8563855

  20. Control of Microthrix parvicella by aluminium salts addition.

    PubMed

    Durban, N; Juzan, L; Krier, J; Gillot, S

    2016-01-01

    Aluminium and iron chloride were added to a biological nutrient removal pilot plant (1,500 population equivalent) treating urban wastewater to investigate the control of Microthrix parvicella bulking and foaming by metallic salts. Monitoring plant performance over two 6-month periods showed a slight impact on the removal efficiencies. Addition of metallic salts (Me; aluminium or aluminium + iron) at a concentration of 41 mmol Me(kg MLSS·d) (MLSS: mixed liquor suspended solids) over 70 days allowed a stabilization of the diluted sludge volume index (DSVI), whereas higher dosages (94 mmol Me(kg MLSS·d) over 35 days or 137 mmol Me(kg MLSS·d) over 14 days induced a significant improvement of the settling conditions. Microscopic observations showed a compaction of biological aggregates with an embedding of filamentous bacteria into the flocs that is not specific to M. parvicella as bacteria from phylum Chloroflexi are embedded too. The quantitative polymerase chain reaction targeting M. parvicella further indicated a possible growth limitation in addition to the flocculation impact at the high dosages of metallic salts investigated. DSVI appeared to be correlated with the relative abundance of M. parvicella. PMID:26819398

  1. The prophylactic reduction of aluminium intake.

    PubMed

    Lione, A

    1983-02-01

    The use of modern analytical methods has demonstrated that aluminium salts can be absorbed from the gut and concentrated in various human tissues, including bone, the parathyroids and brain. The neurotoxicity of aluminium has been extensively characterized in rabbits and cats, and high concentrations of aluminium have been detected in the brain tissue of patients with Alzheimer's disease. Various reports have suggested that high aluminium intakes may be harmful to some patients with bone disease or renal impairment. Fatal aluminium-induced neuropathies have been reported in patients on renal dialysis. Since there are no demonstrable consequences of aluminium deprivation, the prophylactic reduction of aluminium intake by many patients would appear prudent. In this report, the major sources of aluminium in foods and non-prescription drugs are summarized and alternative products are described. The most common foods that contain substantial amounts of aluminium-containing additives include some processed cheeses, baking powders, cake mixes, frozen doughs, pancake mixes, self-raising flours and pickled vegetables. The aluminium-containing non-prescription drugs include some antacids, buffered aspirins, antidiarrhoeal products, douches and haemorrhoidal medications. The advisability of recommending a low aluminium diet for geriatric patients is discussed in detail. PMID:6337934

  2. Nanostructured composite reinforced material

    DOEpatents

    Seals, Roland D.; Ripley, Edward B.; Ludtka, Gerard M.

    2012-07-31

    A family of materials wherein nanostructures and/or nanotubes are incorporated into a multi-component material arrangement, such as a metallic or ceramic alloy or composite/aggregate, producing a new material or metallic/ceramic alloy. The new material has significantly increased strength, up to several thousands of times normal and perhaps substantially more, as well as significantly decreased weight. The new materials may be manufactured into a component where the nanostructure or nanostructure reinforcement is incorporated into the bulk and/or matrix material, or as a coating where the nanostructure or nanostructure reinforcement is incorporated into the coating or surface of a "normal" substrate material. The nanostructures are incorporated into the material structure either randomly or aligned, within grains, or along or across grain boundaries.

  3. Aluminium toxicity in chronic renal insufficiency

    SciTech Connect

    Savory, J.; Bertholf, R.L.; Wills, M.R.

    1985-08-01

    Aluminium is a ubiquitous element in the environment and has been demonstrated to be toxic, especially in individuals with impaired renal function. Not much is known about the biochemistry of aluminium and the mechanisms of its toxic effects. Most of the interest in aluminium has been in the clinical setting of the hemodialysis unit. Here aluminium toxicity occurs due to contamination of dialysis solutions, and treatment of the patients with aluminium-containing phosphate binding gels. Aluminium has been shown to be the major contributor to the dialysis encephalopathy syndrome and an osteomalacic component of dialysis osteodystrophy. Other clinical disturbances associated with aluminium toxicity are a microcytic anemia and metastatic extraskeletal calcification. Aluminium overload can be treated effectively by chelation therapy with desferrioxamine and hemodialysis. Aluminium is readily transferred from the dialysate to the patient's -bloodstream during hemodialysis. Once transferred, the aluminium is tightly bound to non-dialysable plasma constituents. Very low concentrations of dialysate aluminium in the range of 10-15 micrograms/l are recommended to guard against toxic effects. Very few studies have been directed towards the separation of the various plasma species which bind eluminium. Gel filtration chromatography has been used to identify five major fractions, one of which is of low molecular weight and the others appear to be protein-aluminium complexes. Recommendations on aluminium monitoring have been published and provide safe and toxic concentrations. Also, the frequency of monitoring has been addressed. Major problems exist with the analytical methods for measuring aluminium which result from inaccurate techniques and contamination difficulties. 136 references.

  4. Nouveau procédé de synthèse du nitrure d'aluminium

    NASA Astrophysics Data System (ADS)

    Haussonne, J. M.; Lostec, J.; Bertot, J. P.; Lostec, L.; Sadou, S.

    1993-04-01

    Thermodynamic considerations show that, even at room temperature, pure aluminium can react with nitrogen to form the aluminium nitride AlN. However, pure aluminium does not exist: it is always surrounded by an alumina shell that protects the metal from further reactions. Furthermore, in the hypothesis where one has been able to make aluminium react with nitrogen, an aluminium nitride shell will protect as well the metal core from further oxidation. Prompted by the Lanxide process allowing to form Al/Al2O3 composites, we have mixed aluminium powders with lithium salts, and easily synthesized pure aluminium nitride by heating the mixed powders in nitrogen at temperatures ranging from 800 to 1200 °C. Starting from aluminium powders with a specific area ranging from 0.3 to 4 m^2/g, we have been able to produce aluminium nitride with specific are ranging from 1 to 20 m^2/g. Mixed with Y203-CaO and sintered at 1720 °C in N2, we obtained AIN ceramics owning 92% density and 160 W/m.K thermal conductivity. Les calculs thermodynamiques montrent que, même à température ambiante, l'aluminium pur peut réagir avec l'azote pour former le nitrure d'aluminium AlN. Cependant, la poudre d'aluminium pur n'existe pas : ses grains sont toujours entourés d'une couche d'alumine protectrice. De plus, dans l'hypothèse où l'on pourrait faire réagir de la poudre d'aluminium avec de l'azote, il se formerait de même une couche protectrice de nitrure d'aluminium qui empêcherait le centre des grains de réagir. S'inspirant du “procédé Lanxide” permettant de réaliser des composites Al/Al2O3, nous avons mélangé de la poudre d'aluminium avec des sels de lithium, et synthétisé du nitrure d'aluminium pur en portant ce mélange dans l'azote à une température pouvant être comprise entre 800 et 1 200 °C. Utilisant des poudres d'aluminium possédant une surface spécifique comprise entre 0,3 et 4 m^2/g, nous avons obtenu une poudre de nitrure d'aluminium avec une surface sp

  5. Oxidation and waste-to-energy output of aluminium waste packaging during incineration: A laboratory study.

    PubMed

    López, Félix A; Román, Carlos Pérez; García-Díaz, Irene; Alguacil, Francisco J

    2015-09-01

    This work reports the oxidation behaviour and waste-to-energy output of different semi-rigid and flexible aluminium packagings when incinerated at 850°C in an air atmosphere enriched with 6% oxygen, in the laboratory setting. The physical properties of the different packagings were determined, including their metallic aluminium contents. The ash contents of their combustion products were determined according to standard BS ISO 1171:2010. The net calorific value, the required energy, and the calorific gain associated with each packaging type were determined following standard BS EN 13431:2004. Packagings with an aluminium lamina thickness of >50μm did not fully oxidise. During incineration, the weight-for-weight waste-to-energy output of the packagings with thick aluminium lamina was lower than that of packagings with thin lamina. The calorific gain depended on the degree of oxidation of the metallic aluminium, but was greater than zero for all the packagings studied. Waste aluminium may therefore be said to act as an energy source in municipal solid waste incineration systems. PMID:26148645

  6. Micromechanics for particulate reinforced composites

    NASA Technical Reports Server (NTRS)

    Murthy, Pappu L. N.; Goldberg, Robert K.; Mital, Subodh K.

    1996-01-01

    A set of micromechanics equations for the analysis of particulate reinforced composites is developed using the mechanics of materials approach. Simplified equations are used to compute homogenized or equivalent thermal and mechanical properties of particulate reinforced composites in terms of the properties of the constituent materials. The microstress equations are also presented here to decompose the applied stresses on the overall composite to the microstresses in the constituent materials. The properties of a 'generic' particulate composite as well as those of a particle reinforced metal matrix composite are predicted and compared with other theories as well as some experimental data. The micromechanics predictions are in excellent agreement with the measured values.

  7. Biomechanical comparison of implant retained fixed partial dentures with fiber reinforced composite versus conventional metal frameworks: a 3D FEA study.

    PubMed

    Erkmen, Erkan; Meriç, Gökçe; Kurt, Ahmet; Tunç, Yahya; Eser, Atılım

    2011-01-01

    Fiber reinforced composite (FRC) materials have been successfully used in a variety of commercial applications. These materials have also been widely used in dentistry. The use of fiber composite technology in implant prostheses has been previously presented, since they may solve many problems associated with metal alloy frameworks such as corrosion, complexity of fabrication and high cost. The hypothesis of this study was that an FRC framework with lower flexural modulus provides more even stress distribution throughout the implant retained fixed partial dentures (FPDs) than a metal framework does. A 3-dimensional finite element analysis was conducted to evaluate the stress distribution in bone, implant-abutment complex and prosthetic structures. Hence, two distinctly different models of implant retained 3-unit fixed partial dentures, composed of Cr-Co and porcelain (M-FPD model) or FRC and particulate composite (FRC-FPD model) were utilized. In separate load cases, 300 N vertical, 150 N oblique and 60 N horizontal forces were simulated. When the FRC-FPD and M-FPD models were compared, it was found that all investigated stress values in the M-FPD model were higher than the values in the FRC-FPD model except for the stress values in the implant-abutment complex. It can be concluded that the implant supported FRC-FPD could eliminate the excessive stresses in the bone-implant interface and maintain normal physiological loading of the surrounding bone, therefore minimizing the risk of peri-implant bone loss due to stress-shielding. PMID:21094484

  8. The interface in tungsten fiber reinforced niobium metal-matrix composites. Final Report Ph.D. Thesis - Case Western Reserve Univ., Cleveland, OH

    NASA Technical Reports Server (NTRS)

    Grobstein, Toni L.

    1989-01-01

    The creep resistance of tungsten fiber reinforced niobium metal-matrix composites was evaluated. The interface region between the fiber and matrix was characterized by microhardness and electron probe microanalysis measurements which indicated that its properties were between those of fiber and matrix. However, the measured properties of the composite exceeded those calculated by the rule of mixtures even when the interface zone was assumed to retain all the strength of the fiber. The composite structure appeared to enhance the strengths of both the fibers and the matrix above what they exhibited in stand-alone tests. The effect of fiber orientation and matrix alloy composition on the fiber/matrix interface were also evaluated. Small alloying additions of zirconium and tungsten to the niobium matrix affected the creep resistance of the composites only slightly. A decrease in the creep resistance of the composite with increasing zirconium content in the matrix was ascribed to an increase in the diffusion rate of the fiber/matrix interdiffusion reaction, and a slight increase in the creep resistance of the composite was observed with an addition of 9 w percent tungsten to the matrix. In addition, Kirkendall void formation was observed at the fiber/matrix interface; the void distribution differed depending on the fiber orientation relative to the stress axis.

  9. Preparation and characterization of water-soluble carbon nanotube reinforced Nafion membranes and so-based ionic polymer metal composite actuators

    NASA Astrophysics Data System (ADS)

    Ru, Jie; Wang, Yanjie; Chang, Longfei; Chen, Hualing; Li, Dichen

    2016-09-01

    In this paper, we developed a new kind of ionic polymer metal composite (IPMC) actuator by doping water-soluble sulfonated multi-walled carbon nanotube (sMWCNT) into Nafion matrix to overcome some major drawbacks of traditional IPMCs, such as relatively low bending deformation and carring capacity at low driving voltages. Firstly, sMWCNT was synthesized via diazotization coupling reaction, and then doped into Nafion matrix by casting method. Subsequently, the electrochemical and electromechanical properties of sMWCNT-reinforced Nafion membranes and the corresponding IPMCs were investigated. Finally, the effects of sMWCNT on the performances of IPMCs were evaluated and analyzed systematacially. The results showed that sMWCNT was homogeneously dispersed in Nafion matrix without any entangled structure or obvious agglomeration. The main factors for superior actuation performances, like water-uptake ratio, proton conductivity and elastic modulus, increased significantly. Compared to the pure Nafion IPMC and MWCNT/Nafion IPMC, much superior electrochemical and electromechanical performances were achieved in the sMWCNT/Nafion IPMC, which were attributed to the numerous insertion sites, high surface conductivity and excellent mechanical strength as well as the homogeneous dispersity of the incorporated sMWCNT. Herein, a trace amount of sMWCNT can improve the performances of IPMCs significantly for realistic applications.

  10. Fabrication of ceramic substrate-reinforced and free forms by mandrel plasma spraying metal-ceramic composites

    NASA Technical Reports Server (NTRS)

    Quentmeyer, R. J.; Mcdonald, G.; Hendricks, R. C.

    1985-01-01

    Components fabricated of, or coated with, ceramics have lower parasitic cooling requirements. Techniques are discussed for fabricating thin-shell ceramic components and ceramic coatings for applications in rocket or jet engine environments. Thin ceramic shells with complex geometric forms involving convolutions and reentrant surfaces were fabricated by mandrel removal. Mandrel removal was combined with electroplating or plasma spraying and isostatic pressing to form a metal support for the ceramic. Rocket engine thrust chambers coated with 0.08 mm (3 mil) of ZrO2-8Y2O3 had no failures and a tenfold increase in engine life. Some measured mechanical properties of the plasma-sprayed ceramic are presented.

  11. Formation of magnesium aluminate (spinel) in cast SiC particulate-reinforced Al(A356) metal matrix composites

    NASA Astrophysics Data System (ADS)

    Wang, Ning; Wang, Zhirui; Weatherly, George C.

    1992-05-01

    Transmission (TEM) and scanning electron microscopy (SEM) are employed to study the SiC/Al-alloy interface in a cast SiCp/Al(A356) metal matrix composite (MMC). Magnesium aluminate (spinel), MgAl2O4, was found at the interface as a reaction product after material processing. Comparisons of the crystal structure, structure factor, and interface reaction ther-modynamics between MgAl2O4 and MgO have been carried out. The results from these com-parisons confirm the experimental observation; i.e., the favored interface phase is magnesium aluminate (spinel). Based on the thermodynamic analysis, the presence of oxygen in various forms in the system during processing, such as SiO2, A12O3, and MgO, is believed to be the source which supplies the oxygen for the formation of MgAl2O4.

  12. Bumblebee Pupae Contain High Levels of Aluminium

    PubMed Central

    Exley, Christopher; Rotheray, Ellen; Goulson, David

    2015-01-01

    The causes of declines in bees and other pollinators remains an on-going debate. While recent attention has focussed upon pesticides, other environmental pollutants have largely been ignored. Aluminium is the most significant environmental contaminant of recent times and we speculated that it could be a factor in pollinator decline. Herein we have measured the content of aluminium in bumblebee pupae taken from naturally foraging colonies in the UK. Individual pupae were acid-digested in a microwave oven and their aluminium content determined using transversely heated graphite furnace atomic absorption spectrometry. Pupae were heavily contaminated with aluminium giving values between 13.4 and 193.4 μg/g dry wt. and a mean (SD) value of 51.0 (33.0) μg/g dry wt. for the 72 pupae tested. Mean aluminium content was shown to be a significant negative predictor of average pupal weight in colonies. While no other statistically significant relationships were found relating aluminium to bee or colony health, the actual content of aluminium in pupae are extremely high and demonstrate significant exposure to aluminium. Bees rely heavily on cognitive function and aluminium is a known neurotoxin with links, for example, to Alzheimer’s disease in humans. The significant contamination of bumblebee pupae by aluminium raises the intriguing spectre of cognitive dysfunction playing a role in their population decline. PMID:26042788

  13. Synthesis and characterization of particulate reinforced Zr[sub 57]Nb[sub 5]Al[sub 10]Cu[sub 15. 4]Ni[sub 12. 6] bulk metallic glass composites

    SciTech Connect

    Choi-Yim, H.; Busch, R.; Johnson, W.L. . W.M. Keck Lab. of Engineering Materials); Koester, U. . Dept. of Chemical Engineering)

    1999-06-22

    The Zr[sub 57]Nb[sub 5]Al[sub 10]Cu[sub 15.4]Ni[sub 12.6] bulk metallic glass forming liquid is reinforced with WC, SiC, W, or Ta particles. Structure, microstructure and thermal stability of the composites are studied by X-ray diffraction, optical microscopy and differential scanning calorimetry. The metallic glass matrix remains amorphous after adding up to 20 vol.% of particles. The reactions at the interfaces between the matrix and the different reinforcing materials are investigated with scanning electron microscopy, transmission electron microscopy and electron microprobe. The mechanical properties of the composites are studied in compression and tension. The influence of the introduced particles on the thermal stability of the matrix as well as on the mechanical properties is discussed.

  14. Accumulation of aluminium in lamellar bone after implantation of titanium plates, Ti-6Al-4V screws, hydroxyapatite granules.

    PubMed

    Zaffe, Davide; Bertoldi, Carlo; Consolo, Ugo

    2004-08-01

    Titanium plates, Ti6Al4V screws and surrounding tissues, and biopsies of hydroxyapatite (Osprovit) grafts of maxillary sinus lifting were investigated to evaluate the release and accumulation of ions. Optical microscopy, SEM and X-ray microanalysis were carried out to evaluate the plates and screws removed from patients presenting inflammation and biopsies. Ions release from metallic appliances or leaching from granules towards soft tissues was observed. An accumulation of aluminium but not titanium was found in soft tissues. A peculiar accumulation of aluminium in the dense lamella of newly formed bone was recorded. The results seem to indicate that biological perturbations may be related to aluminium release from the tested biomaterials. The aluminium content of these biomaterials, its diffusion and accumulation are discussed. Further studies on ion release from biomaterials and aluminium fate in skeletal tissues are suggested. PMID:15020159

  15. Modeling of recrystallization texture of aluminium: symmetric and asymmetric rolling

    NASA Astrophysics Data System (ADS)

    Wierzbanowski, K.; Kotra, M.; Wronski, M.; Sztwiertnia, K.; Wronski, S.; Lodini, A.

    2015-04-01

    In some metallic materials the dominating recrystallization mechanism can be described by the oriented growth behaviour. Phenomenological laws state that in selected materials only these nuclei grow intensively which have a given misorientation relation with the deformed matrix. This description is frequently verified in f.c.c. metals and generally reported misorientations correspond approximately to 400 rotation around the <111> axis. Basing on the above ideas the recrystallization model, including the compromise condition, was formulated and applied to the study of recrystallization textures of rolled polycrystalline aluminium.

  16. Elastic-plastic stress concentrations around crack-like notches in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.; Bigelow, C. A.

    1989-01-01

    Continuous fiber silicon-carbide/aluminum composite laminates with slits were tested statically to failure. Five different layups were examined: (0) sub 8, (0 sub 2/ + or - 45) sub s, (0/90) sub 2s), (0/ + or - 45/90 sub s), and (+ or - 45) sub 2s. Either a 9.5 or a 19 mm slit was machined in the center of each specimen. The strain distribution ahead of the slit tip was found experimentally with a series of strain gages bonded ahead of the slit tip. A three-dimensional finite element program (PAFAC) was used to predict the strain distribution ahead of the slit tip for several layups. For all layups, except the (0) sub 8, the yielding of the metal matrix caused the fiber stress concentration factor to increase with increasing load. This is contrary to the behavior seen in homogeneous materials where yielding causes the stress concentration to drop. For the (0) sub 8 laminate, yielding of the matrix caused a decrease in the fiber stress concentration. The finite element analysis predicted these trends correctly.

  17. Elastic-plastic stress concentrations around crack-like notches in continuous fiber reinforced metal matrix composites

    NASA Technical Reports Server (NTRS)

    Johnson, W. S.; Bigelow, C. A.

    1987-01-01

    Continuous fiber silicon-carbide/aluminum composite laminates with slits were tested statically to failure. Five different layups were examined: (0) sub 8, (0 sub 2/ + or - 45) sub s, (0/90) sub 2s), (0/ + or - 45/90 sub s), and (+ or - 45) sub 2s. Either a 9.5 or a 19 mm slit was machined in the center of each specimen. The strain distribution ahead of the slit tip was found experimentally with a series of strain gages bonded ahead of the slit tip. A three-dimensional finite element program (PAFAC) was used to predict the strain distribution ahead of the slit tip for several layups. For all layups, except the (0) sub 8, the yielding of the metal matrix caused the fiber stress concentration factor to increase with increasing load. This is contrary to the behavior seen in homogeneous materials where yielding causes the stress concentration to drop. For the (0) sub 8 laminate, yielding of the matrix caused a decrease in the fiber stress concentration. The finite element analysis predicted these trends correctly.

  18. Effect of Micro- and Nano-SiC Particulate Reinforcements in Magnesium-Based Metal Matrix Composites

    NASA Astrophysics Data System (ADS)

    Shen, Ming-Jie; Ying, Tao; Chen, Fu-Yu; Hou, Jun-Ming

    2016-06-01

    The effects of the volume ratios of micro and nano-SiC particles (SiCp) on the grain refinement, distribution of SiCp particle, and tensile properties of the as-cast AZ31B (Mg-3Al-1Zn-0.3Mn) magnesium-based metal matrix composites have been investigated. As the volume fraction of micron SiCp decreases to 9 vol.% and the nano-SiCp increases to 1 vol.%, excellent grain refinement effect is achieved. This is due to both the uniform distribution and refining effects of micro- and nano-SiCp. Moreover, the micron SiCp distribute along the grain boundaries, while nano-SiCp is mainly distributed around the micron SiCp. The room-temperature tensile results show that the optimal room-temperature yield and tensile strengths are achieved with a 9/1 ratio of micro to nano-SiCp, while the 9.5/0.5 ratio yielded the highest elongation.

  19. Pulse electrodeposition of adherent nickel coatings onto anodized aluminium surfaces

    NASA Astrophysics Data System (ADS)

    Frantz, Cédric; Vichery, Charlotte; Zechner, Johannes; Frey, Damian; Bürki, Gerhard; Cebeci, Halil; Michler, Johann; Philippe, Laetitia

    2015-03-01

    Aluminium is one of the mostly used elements in the industry because of its abundance and low weight. However, the deposition of a metallic coating requires performing the so-called zincate pre-treatment in order to allow the formation of inter-metallic bonds and thereby achieving sufficient adherence. In this work, porous anodic aluminium oxide (AAO) is used as an anchoring intermediate layer for nickel coatings. AAO is grown anodically in sulfuric acid and nickel coatings are deposited by potentiostatic reverse pulse electrodeposition onto as-anodized aluminium surfaces. The electrodeposition of nickel is initiated onto the electrochemically thinned barrier layer of AAO and pursued until the complete covering of the oxide. The electrochemical behavior of Watts and sulfamate baths is investigated by cyclic voltammetry for different barrier layer thickness, allowing to validate the thinning conditions and to determine the appropriate deposition potential of nickel. GD-OES measurements show that low duty cycles are necessary to achieve high filling ratio of the AAO. SEM micrographs show that a smooth uniform coating is obtained when nickel is deposited in presence of additives.

  20. Recycling of aluminium scrap for secondary Al-Si alloys.

    PubMed

    Velasco, Eulogio; Nino, Jose

    2011-07-01

    An increasing amount of recycled aluminium is going into the production of aluminium alloy used for automotive applications. In these applications, it is necessary to control and remove alloy impurities and inclusions. Cleaning and fluxing processes are widely used during processing of the alloys for removal of inclusions, hydrogen and excess of magnesium. These processes use salt fluxes based in the system NaCl-KCl, injection of chlorine or mixture of chlorine with an inert gas. The new systems include a graphite wand and a circulation device to force convection in the melt and permit the bubbling and dispersion of reactive and cleaning agents. This paper discusses the recycling of aluminium alloys in rotary and reverberatory industrial furnaces. It focuses on the removal of magnesium during the melting process. In rotary furnaces, the magnesium lost is mainly due to the oxidation process at high temperatures. The magnesium removal is carried out by the reaction between chlorine and magnesium, with its efficiency associated to kinetic factors such as concentration of magnesium, mixing, and temperature. These factors are also related to emissions generated during the demagging process. Improvements in the metallic yield can be reached in rotary furnaces if the process starts with a proper salt, with limits of addition, and avoiding long holding times. To improve throughput in reverberatories, start the charging with high magnesium content material and inject chlorine gas if the molten metal is at the right temperature. Removal of magnesium through modern technologies can be efficiently performed to prevent environmental problems. PMID:20837560

  1. Properties- and applications of quasicrystals and complex metallic alloys.

    PubMed

    Dubois, Jean-Marie

    2012-10-21

    This article aims at an account of what is known about the potential for applications of quasicrystals and related compounds, the so-called family of Complex Metallic Alloys (CMAs‡). Attention is focused at aluminium-based CMAs, which comprise a large number of crystalline compounds and quasicrystals made of aluminium alloyed with transition metals (like Fe or Cu) or normal metals like Mg. Depending on composition, the structural complexity varies from a few atoms per unit cell up to thousands of atoms. Quasicrystals appear then as CMAs of ultimate complexity and exhibit a lattice that shows no periodicity anymore in the usual 3-dimensional space. Properties change dramatically with lattice complexity and turn the metal-type behaviour of simple Al-based crystals into a far more complex behaviour, with a fingerprint of semi-conductors that may be exploited in various applications, potential or realised. An account of the ones known to the author is given in the light of the relevant properties, namely light absorption, reduced adhesion and friction, heat insulation, reinforcement of composites for mechanical devices, and few more exotic ones. The role played by the search for applications of quasicrystals in the development of the field is briefly addressed in the concluding section. PMID:22933085

  2. Multiscale modelling of gallium induced embrittlement in aluminium

    NASA Astrophysics Data System (ADS)

    Bhogireddy, Venkata Sai Pavan Kumar; Todorova, Mira; Spatschek, Robert; Neugebauer, Jörg

    Liquid metal embrittlement is a degradation phenomenon in which a solid metal undergoes brittle failure when it is stressed while in contact with a liquid metal. The transition from ductile to brittle metal failure manifests itself by rapid crack propagations which reduces the elongation to failure ratio. Combining density functional theory calculations with continuum methods, we study the liquid metal embrittlement of aluminium in contact with gallium. Comparing ab initio calculated energies for a Σ 3 and a Σ 5 Al grain boundary and their corresponding surface energies in the presence and absence of Ga, we identify critical Ga concentrations which result in a weakening of the mechanical strength of aluminium. Parametrising the DFT results in continuum model we obtain the concentration as a function of the strain in the system. In a final step we extend this approach and compute the stress field induced by cracks in bulk and at grain boundaries. The stress field explains the large segregation of gallium atoms at the crack tip and the crack tip's subsequent propagation.

  3. Aluminium in foodstuffs and diets in Sweden.

    PubMed

    Jorhem, L; Haegglund, G

    1992-01-01

    The levels of aluminium have been determined in a number of individual foodstuffs on the Swedish market and in 24 h duplicate diets collected by women living in the Stockholm area. The results show that the levels in most foods are very low and that the level in vegetables can vary by a factor 10. Beverages from aluminium cans were found to have aluminium levels not markedly different from those in glass bottles. Based on the results of the analysis of individual foods, the average Swedish daily diet was calculated to contain about 0.6 mg aluminium, whereas the mean content of the collected duplicate diets was 13 mg. A cake made from a mix containing aluminium phosphate in the baking soda was identified as the most important contributor of aluminium to the duplicate diets. Tea and aluminium utensils were estimated to increase the aluminium content of the diets by approximately 4 and 2 mg/day, respectively. The results also indicate that a considerable amount of aluminium must be introduced from other sources. PMID:1542992

  4. Chemical states and electronic properties of the interface between aluminium and a photoluminescent conjugated copolymer containing europium complex

    NASA Astrophysics Data System (ADS)

    Cai, Q. J.; Ling, Q. D.; Li, S.; Zhu, F. R.; Huang, Wei; Kang, E. T.; Neoh, K. G.

    2004-01-01

    The chemical states and electronic properties of the interface between thermally evaporated aluminium and a photoluminescent conjugated copolymer containing 9,9'-dihexylfluorene and europium complex-chelated benzoate units in the main chain (PF6-Eu(dbm) 2phen) were studied in situ by X-ray photoelectron spectroscopy (XPS) and ultraviolet photoelectron spectroscopy (UPS). The changes in C 1s, Eu 3d, N 1s, and Al 2p core-level lineshapes with progressive deposition of aluminium atoms were carefully monitored. Aluminium was found to interact with the conjugated backbone of the copolymer to form the Al carbide, Al-O-C complex, and Al(III)-N chelate at the interface. In addition, the europium ions were reduced to the metallic state by the deposited aluminium atoms, which were oxidized and chelated by the 1,10-phenanthroline ligands (phen). The changes in chemical states at the interface suggest that the intramolecular energy transfer process in this copolymer had been affected. Moreover, aluminium also interacted with the bulk-adsorbed oxygen, which migrates to the surface in response to the deposition of aluminium atoms, to form a layer of metal oxides. On the other hand, the evolution of the UPS spectra suggests that the π-states of the conjugated system were affected and an unfavorable dipole layer was induced by the deposited aluminium atoms.

  5. Effect of particle concentration on the structure and tribological properties of submicron particle SiC reinforced Ni metal matrix composite (MMC) coatings produced by electrodeposition

    NASA Astrophysics Data System (ADS)

    Gül, H.; Kılıç, F.; Uysal, M.; Aslan, S.; Alp, A.; Akbulut, H.

    2012-03-01

    In the present work, a nickel sulfate bath containing SiC submicron particles between 100 and 1000 nm was used as the plating electrolyte. The aim of this work is to obtain Ni-SiC metal matrix composites (MMCs) reinforced with submicron particles on steel surfaces with high hardness and wear resistance for using in anti-wear applications such as dies, tools and working parts for automobiles and vehicles. The influence of the SiC content in the electrolyte on particle distribution, microhardness and wear resistance of nano-composite coatings was studied. During the electroplating process, the proper stirring speed was also determined for sub-micron SiC deposition with Ni matrix. The Ni films were characterized by scanning electron microscopy (SEM) and X-ray diffraction (XRD) analysis. The depositions were controlled to obtain a specific thickness (between 50 and 200 μm) and volume fraction of the particles in the matrix (between 0.02 and 0.10). The hardness of the coatings was measured to be 280-571 HV depending on the particle volume in the Ni matrix. The tribological behaviors of the electrodeposited SiC nanocomposite coatings sliding against an M50 steel ball (Ø 10 mm) were examined on a tribometer. All the friction and wear tests were performed without lubrication at room temperature and in the ambient air (with a relative humidity of 55-65%). The results showed that the wear resistance of the nanocomposites was approximately 2-2.2 times more than those of unreinforced Ni.

  6. Further evidence of centrophenoxine mediated protection in aluminium exposed rats by biochemical and light microscopy analysis.

    PubMed

    Nehru, Bimla; Bhalla, Punita; Garg, Aarti

    2007-12-01

    The environmental agent aluminium has been intensively investigated in the initiation and progression of various neurological disorders and the role of oxidative stress in these disorders is a widely discussed phenomenon. In this light, the present study is focused on the role of aluminium in mediating oxidative stress, which may help in better understanding its role in neuronal degeneration. Further, we have exploited a known anti-aging drug centrophenoxine to explore its potential in the conditions of metal induced oxidative damage. Aluminium was administered orally at a dose level of 100 mg/kg b.wt./day for a period of 6 weeks followed by a post treatment of centrophenoxine at a dose level of 100 mg/kg b.wt./day for another 6 weeks. Following aluminium exposure, a significant increase in lipid peroxidation levels (estimated by MDA) were observed which was accompanied by a decrease in reduced glutathione content in both cerebrum and cerebellum of rat brain. Post treatment of centrophenoxine significantly reduced the lipid peroxidation levels and also increased the reduced glutathione content in both the regions. Histologically observed marked deteriorations in the organization of various cellular layers in both cerebrum and cerebellum were observed after aluminium administration. Centrophenoxine treated animals showed an appreciable improvement in the histoarchitecture of the cellular layers. Our results indicate that centrophenoxine has an antioxidant potential and should be examined further in aluminium toxic conditions. PMID:17688990

  7. A 3D printed superconducting aluminium microwave cavity

    NASA Astrophysics Data System (ADS)

    Creedon, Daniel L.; Goryachev, Maxim; Kostylev, Nikita; Sercombe, Timothy B.; Tobar, Michael E.

    2016-07-01

    3D printing of plastics, ceramics, and metals has existed for several decades and has revolutionized many areas of manufacturing and science. Printing of metals, in particular, has found a number of applications in fields as diverse as customized medical implants, jet engine bearings, and rapid prototyping in the automotive industry. Although many techniques are used for 3D printing metals, they commonly rely on computer controlled melting or sintering of a metal alloy powder using a laser or electron beam. The mechanical properties of parts produced in such a way have been well studied, but little attention has been paid to their electrical properties. Here we show that a microwave cavity (resonant frequencies 9.9 and 11.2 GHz) 3D printed using an Al-12Si alloy exhibits superconductivity when cooled below the critical temperature of aluminium (1.2 K), with a performance comparable with the common 6061 alloy of aluminium. Superconducting cavities find application in numerous areas of physics, from particle accelerators to cavity quantum electrodynamics experiments. The result is achieved even with a very large concentration of non-superconducting silicon in the alloy of 12.18%, compared with Al-6061, which has between 0.4% and 0.8%. Our results may pave the way for the possibility of 3D printing superconducting cavity configurations that are otherwise impossible to machine.

  8. Reinforced rubber composition containing ground coal

    SciTech Connect

    Sperley, R.J.

    1984-10-16

    A reinforced rubber composition is provided comprising a mixture of (a) a sulfur vulcanizable rubber and (b) ground coal having an average mesh size of 25 or more and which produces an aqueous slurry with a pH of less than 7.0, and wherein a metallic reinforcing member is embedded in the rubber mixture of (a) and (b).

  9. Fabrication of fibre reinforced nickel aluminide matrix composites by reactive processing

    SciTech Connect

    Downing, M.; Horsfall, I.

    1994-12-31

    This paper describes the fabrication by reactive processing of short, and continuous, alumina fibre reinforced nickel aluminide matrix composites. The fibre is introduced into the aluminide system to increase toughness and high temperature strength. The short fibre reinforced nickel aluminide is formed by squeeze casting a porous preform containing nickel powder and SAFFIL fibre with an aluminium or aluminium alloy melt. The continuous fibre reinforced nickel aluminide is formed by squeeze casting a jig containing nickel coated ALMAX fibre. The short fibre reinforced composite (containing 10% and 20% volume fibre) reacted during infiltration with an aluminium melt to form a single phase intermetallic. Using an aluminium-copper melt the intermetallic formation was inhibited and a multi-phase composite was obtained. A preliminary study into reactive processing of this system by utilising a hot isostatic pressing (HIP) cycle is presented. HIP was required to prevent the formation of porosity due to an imbalance in the diffusive mobility of the various components. It was found that HIP was only effective on canned samples, the preferred encapsulation material being glass. The continuous fibre reinforced composite did not react to an intermetallic phase when infiltrated with an aluminum melt. Use of an aluminum-copper melt resulted in partial nickel-melt reaction producing various nickel-aluminum (-copper) phases. HIP was then used to form a two phase intermetallic matrix with no evidence of fibre damage.

  10. Effect of atomic parameters on determination of aluminium abundance in atmospheres of late-type stars

    NASA Astrophysics Data System (ADS)

    Menzhevitski, V. S.; Shimanskaya, N. N.; Shimansky, V. V.; Kudryavtsev, D. O.

    2014-04-01

    We study the effect of the photoionization cross sections for the ground state of Al I on the inferred aluminium abundance in stellar atmospheres. We match the theoretical and observed line profiles of the resonance λλ 3944.01, 3961.52 Å and subordinate λλ 6696.03, 6698.68 Å doublets in high-resolution spectra of the metal-poor solar-type stars HD22879 and HD201889. We determine the parameters of these stars from their photometric and spectroscopic data. Our computations show that the profiles can be matched and a single aluminium abundance inferred simultaneously from both groups of spectral lines only with low photoionization cross sections (about 10-12 Mb). Larger cross sections (about 58-65 Mb) make such fits impossible. We therefore conclude that small photoionization cross sections should be preferred for the determination of aluminium abundances in metal-poor stars. We redetermine the aluminium abundances in the atmospheres of halo stars. The resulting abundances prove to be lower by 0.1-0.15 dex than our earlier determinations which does not affect the conclusions based on our earlier estimates. In particular, the NLTE [Al/Fe]-[Fe/H] dependence, on the whole, agrees only qualitatively with the results of theoretical predictions. Therefore further refinement of the theory of nuclear synthesis of aluminium in the process of the chemical evolution of the Galaxy remains a task of current importance.

  11. Aluminium Diphosphamethanides: Hidden Frustrated Lewis Pairs.

    PubMed

    Styra, Steffen; Radius, Michael; Moos, Eric; Bihlmeier, Angela; Breher, Frank

    2016-07-01

    The synthesis and characterisation of two aluminium diphosphamethanide complexes, [Al(tBu)2 {κ(2) P,P'-Mes*PCHPMes*}] (3) and [Al(C6 F5 )2 {κ(2) P,P'-Mes*PCHPMes*}] (4), and the silylated analogue, Mes*PCHP(SiMe3 )Mes* (5), are reported. The aluminium complexes feature four-membered PCPAl core structures consisting of diphosphaallyl ligands. The silylated phosphine 5 was found to be a valuable precursor for the synthesis of 4 as it cleanly reacts with the diaryl aluminium chloride [(C6 F5 )2 AlCl]2 . The aluminium complex 3 reacts with molecular dihydrogen at room temperature under formation of the acyclic σ(2) λ(3) ,σ(3) λ(3) -diphosphine Mes*PCHP(H)Mes* and the corresponding dialkyl aluminium hydride [tBu2 AlH]3 . Thus, 3 belongs to the family of so-called hidden frustrated Lewis pairs. PMID:27271936

  12. Biological indicators of exposure to total and respirable aluminium dust fractions in a primary aluminium smelter.

    PubMed Central

    Röllin, H B; Theodorou, P; Cantrell, A C

    1996-01-01

    OBJECTIVES: The study attempts to define biological indicators of aluminium uptake and excretion in workers exposed to airborne aluminium compounds in a primary aluminium smelter. Also, this study defines the total and respirable aluminium dust fractions in two different potrooms, and correlates their concentrations with biological indicators in this group of workers. METHODS: Air was sampled at defined work sites. Non-destructive and conventional techniques were used to find total and respirable aluminium content of the dust. Blood and urine was collected from 84 volunteers employed at various work stations throughout the smelter and from two different cohorts of controls matched for sex, age, and socioeconomic status. Aluminium in serum samples and urine specimens was measured by flameless atomic absorption with a PE 4100 ZL spectrometer. RESULTS: The correlation of aluminium concentrations in serum and urine samples with the degree of exposure was assessed for three arbitrary exposure categories; low (0.036 mg Al/m3), medium (0.35 mg Al/m3) and high (1.47 mg Al/m3) as found in different areas of the smelter. At medium and high exposure, the ratio of respirable to total aluminium in the dust samples varied significantly. At high exposure, serum aluminium, although significantly raised, was still within the normal range of an unexposed population. The workers with low exposure excreted aluminium in urine at levels significantly higher than the controls, but still within the normal range of the population. However, potroom workers with medium and high exposure had significantly higher urinary aluminium than the normal range. CONCLUSIONS: It is concluded that only urinary aluminium constitutes a practical index of occupational exposure at or above 0.35 mg Al/m3, and that the respirable fraction of the dust may play a major role in the biological response to exposure to aluminium in a smelter environment. PMID:8758038

  13. Compressive tensile and shear testing of melt-foamed aluminium

    SciTech Connect

    Von Hagen, H.; Bleck, W.

    1998-12-31

    For construction purposes it is utterly important to get detailed information on the possible influence of the foam thickness on the mechanical properties and on the deformation behavior of metallic foams. The effect of compressive, tensile and shear loads on aluminium foam samples has been examined with the testing methods for sandwich material as described in German and ASTM-standards. The aim is to provide more data on these mechanical properties varying the sample density and thickness. Regarding the results the most reliable material parameters as well as steps towards a relationship between the different strength parameters can be obtained.

  14. Effects of silicon on gastrointestinal absorption of aluminium

    SciTech Connect

    Edwardson, J.A.; Moore, P.B.; Ferrier, I.N.; Lilley, J.S.; Newton, G.W.A.; Barker, J.; Templar, J.; Day, J.P.

    1993-07-24

    The reported geographical association between Alzheimer's disease and levels of aluminium (Al) in water supplies may reflect the inverse relation between Al and silicon (Si) concentrations in water, and the potential for Si to reduce the bioavailability of the metal. The authors tested this hypothesis using isotopic [sup 26]Al tracer administered orally to five healthy volunteers in the presence and absence of Si. Dissolved Si, at a concentration found in some water supplies reduced the peak plasma [sup 26]Al concentration to 15% of the value obtained in the absence of Si. The results indicate that dissolved Si is an important factor in limiting the absorption of dietary Al.

  15. Exposure and inhalation risk assessment in an aluminium cast-house.

    PubMed

    Godderis, L; Vanderheyden, W; Van Geel, J; Moens, G; Masschelein, R; Veulemans, H

    2005-12-01

    To date the exposure, absorption and respiratory health effects of cast-house workers have not been described since most studies performed in the aluminium industry are focused on exposure and health effects of potroom personnel. In the present study, we assessed the external exposure and the absorbed dose of metals in personnel from the aluminium cast house. This was combined with an evaluation of respiratory complaints and the lung function of the personnel. 30 workers from an aluminium casting plant participated and 17 individuals of the packaging and distribution departments were selected as controls. The exposure was assessed by the quantification of total inhalable fume with metal fraction and by the determination of urinary aluminium, chromium, beryllium, manganese and lead concentration. Carbon monoxide (CO), carbon dioxide (CO2), aldehydes and polyaromatic hydrocarbons and man-made mineral fibres concentration were assessed as well. In order to evaluate their respiratory status each participant filled out a questionnaire and their lung function was tested by forced spirometry. Total inhalable fume exposure was maximum 4.37 mg m(-3). Exposure to the combustion gases, man-made mineral fibres and metal fume was well below the exposure limits. Beryllium could not be detected in the urine. The values of aluminium, manganese and lead in the urine were all under the respective reference value. One individual had a urinary chromium excretion above the ACGIH defined biological exposure index (BEI) of 30 microg g(-1) creatinine. There was no significant difference in any of the categories of the respiratory questionnaire and in the results of the spirometry between cast house personnel and referents (Chi-square, all p > 0.05). Exposure in cast houses seem to be acceptable under these conditions. However, peak exposure to fumes cannot be excluded and the potential risk of chromium and beryllium exposure due to the recycling of aluminium requires further attention

  16. Structural study of VO {sub x} doped aluminium fluoride and aluminium oxide catalysts

    SciTech Connect

    Scheurell, Kerstin; Scholz, Gudrun; Kemnitz, Erhard

    2007-02-15

    The structural properties of vanadium doped aluminium oxyfluorides and aluminium oxides, prepared by a modified sol-gel synthesis route, were thoroughly investigated. The influence of the preparation technique and the calcination temperature on the coordination of vanadium, aluminium and fluorine was analysed by different spectroscopic methods such as Raman, MAS NMR and ESR spectroscopy. In all samples calcined at low temperatures (350 deg. C), vanadium coexists in two oxidation states V{sup IV} and V{sup V}, with V{sup IV} as dominating species in the vanadium doped aluminium oxyfluorides. In the fluoride containing solids aluminium as well as vanadium are coordinated by fluorine and oxygen. Thermal annealing of 800 deg. C leads to an extensive reorganisation of the original matrices and to the oxidation of V{sup IV} to V{sup V} in both systems. - Graphical abstract: Structure model for VO {sub x} doped aluminium oxide.

  17. Investigation of the aluminium-aluminium oxide reversible transformation as observed by hot stage electron microscopy.

    NASA Technical Reports Server (NTRS)

    Grove, C. A.; Judd, G.; Ansell, G. S.

    1972-01-01

    Thin foils of high purity aluminium and an Al-Al2O3 SAP type of alloy were oxidised in a specially designed hot stage specimen chamber in an electron microscope. Below 450 C, amorphous aluminium oxide formed on the foil surface and was first detectable at foil edges, holes, and pits. Islands of aluminium then nucleated in this amorphous oxide. The aluminium islands displayed either a lateral growth with eventual coalescence with other islands, or a reoxidation process which caused the islands to disappear. The aluminium island formation was determined to be related to the presence of the electron beam. A mechanism based upon electron charging due to the electron beam was proposed to explain the nucleation, growth, coalescence, disappearance, and geometry of the aluminium islands.

  18. Derivation of a water quality guideline for aluminium in marine waters.

    PubMed

    Golding, Lisa A; Angel, Brad M; Batley, Graeme E; Apte, Simon C; Krassoi, Rick; Doyle, Chris J

    2015-01-01

    Metal risk assessment of industrialized harbors and coastal marine waters requires the application of robust water quality guidelines to determine the likelihood of biological impacts. Currently there is no such guideline available for aluminium in marine waters. A water quality guideline of 24 µg total Al/L has been developed for aluminium in marine waters based on chronic 10% inhibition or effect concentrations (IC10 or EC10) and no-observed-effect concentrations (NOECs) from 11 species (2 literature values and 9 species tested including temperate and tropical species) representing 6 taxonomic groups. The 3 most sensitive species tested were a diatom Ceratoneis closterium (formerly Nitzschia closterium; IC10 = 18 µg Al/L, 72-h growth rate inhibition) < mussel Mytilus edulis plannulatus (EC10 = 250 µg Al/L, 72-h embryo development) < oyster Saccostrea echinata (EC10 = 410 µg Al/L, 48-h embryo development). Toxicity to these species was the result of the dissolved aluminium forms of aluminate (Al(OH4 (-) ) and aluminium hydroxide (Al(OH)3 (0) ) although both dissolved, and particulate aluminium contributed to toxicity in the diatom Minutocellus polymorphus and green alga Dunaliella tertiolecta. In contrast, aluminium toxicity to the green flagellate alga Tetraselmis sp. was the result of particulate aluminium only. Four species, a brown macroalga (Hormosira banksii), sea urchin embryo (Heliocidaris tuberculata), and 2 juvenile fish species (Lates calcarifer and Acanthochromis polyacanthus), were not adversely affected at the highest test concentration used. PMID:25318392

  19. Reinforced Carbon Nanotubes.

    DOEpatents

    Ren, Zhifen; Wen, Jian Guo; Lao, Jing Y.; Li, Wenzhi

    2005-06-28

    The present invention relates generally to reinforced carbon nanotubes, and more particularly to reinforced carbon nanotubes having a plurality of microparticulate carbide or oxide materials formed substantially on the surface of such reinforced carbon nanotubes composite materials. In particular, the present invention provides reinforced carbon nanotubes (CNTs) having a plurality of boron carbide nanolumps formed substantially on a surface of the reinforced CNTs that provide a reinforcing effect on CNTs, enabling their use as effective reinforcing fillers for matrix materials to give high-strength composites. The present invention also provides methods for producing such carbide reinforced CNTs.

  20. Transverse Reinforcement in Reinforced Concrete Columns

    NASA Astrophysics Data System (ADS)

    Gramblička, Štefan; Veróny, Peter

    2013-11-01

    In the article we are dealing with the influence of transverse reinforcement to the resistance of a cross-section of the reinforced concrete columns and also with the effective detailing of the column reinforcement. We are verifying the correctness of design guides for detailing of transverse reinforcement. We are also taking into account the diameter of stirrups and its influence over transverse deformation of column.

  1. Evaluation Of Four Welding Arc Processes Applied To 6061 Aluminium Alloy

    SciTech Connect

    Benoit, A.; Paillard, P.; Baudin, T.; Jobez, S.; Castagne, J.-F.

    2011-01-17

    At a time when greenhouse gas emissions must be reduced, the use of the aluminium alloys is expanding, in particular in the transportation industry. In order to extend the possibilities of aluminium assembly design, new Metal Inert Gas (MIG) welding processes have been conceived. They work at lower temperatures than usual arc processes (classic MIG or Tungsten Inert Gas). This study compares four arc welding processes, applied to the 6061 aluminium alloy. These four weld processes have been studied through the metallurgical analysis of the weld beads. Metallography, micro-hardness testings, X Ray radiography have been carried out on the produced weld beads. The processes are classified according to the quality of the beads like geometry of beads, size of the heat affected zone and presence of defects.

  2. Tensile Strength and Hardness Correlations with Microscopy in Friction welded Aluminium to Copper

    NASA Astrophysics Data System (ADS)

    Satish, Rengarajan; Seshagiri Rao, Vaddi; Ananthapadmanaban, Dattaguru; Ravi, Balappa

    2016-01-01

    Aluminium and copper are good conductors of heat and electricity, copper being the better conductor, is a costly metal indeed. On the other hand, aluminium is cheap, easily available and also has a lower density than copper. Hence, worldwide efforts are being made to partially replace copper wire. Solid state welding should be used to join aluminium to copper. This is because the use of fusion welding results in brittle phases formed in the weld interface. One of the solid state welding techniques used for joining aluminium to copper is friction welding. In this paper, an attempt has been made to join aluminium to copper by friction welding by varying the friction welding parameters, namely friction pressure, upset pressure, burn-off length and speed of rotation of the workpiece. Nine different friction welding parameter combinations were used during welding in accordance with ASTM standards and results have been reported. Tensile strength and hardness tests were carried out for each parameter combination. Optimum friction welding parameter combination was identified with respect to tensile strength. Scanning Electron Microscopy and Electron dispersive spectroanalysis were obtained to identify modes of fracture and presence of intermetallic phases for each friction welding combination with the aim to narrow down friction welding parameters that give good properties on the whole.

  3. Fabrication of Nano-Composite Surface Layers on Aluminium Employing Friction Stir Processing Technique

    NASA Astrophysics Data System (ADS)

    Bozorg, S. F. K.; Zarghani, A. S.; Zarei-Hanzaki, A.

    2010-03-01

    Al/Al2O3 nano-composite surface layer was fabricated via friction stir processing technique. Commercial AA6082 aluminium alloy extruded bar and nanometric Al2O3 powder were subjected to friction stir processing at a substrate travel speed of 80 mm/min and a tool rotation speed of 1000 rpm using a hardened H-13 tool steel. The grain structure and reinforcement particles were investigated by using optical and scanning electron microscopy. Results show that Al2O3 particles can be more uniformly dispread in aluminium substrate by increasing the number of processing passes. Also, hardness enhancement of the nano-composite surface layer was found. This is attributed to uniform dispersion of Al2O3 particles.

  4. Fabrication of Nano-Composite Surface Layers on Aluminium Employing Friction Stir Processing Technique

    SciTech Connect

    Bozorg, S. F. K.; Zarghani, A. S.; Zarei-Hanzaki, A.

    2010-03-11

    Al/Al{sub 2}O{sub 3} nano-composite surface layer was fabricated via friction stir processing technique. Commercial AA6082 aluminium alloy extruded bar and nanometric Al{sub 2}O{sub 3} powder were subjected to friction stir processing at a substrate travel speed of 80 mm/min and a tool rotation speed of 1000 rpm using a hardened H-13 tool steel. The grain structure and reinforcement particles were investigated by using optical and scanning electron microscopy. Results show that Al{sub 2}O{sub 3} particles can be more uniformly dispread in aluminium substrate by increasing the number of processing passes. Also, hardness enhancement of the nano-composite surface layer was found. This is attributed to uniform dispersion of Al{sub 2}O{sub 3} particles.

  5. Aspects of fabrication aluminium matrix heterophase composites by suspension method

    NASA Astrophysics Data System (ADS)

    Dolata, A. J.; Dyzia, M.

    2012-05-01

    Composites with an aluminium alloy matrix (AlMMC) exhibit several advantageous properties such as good strength, stiffness, low density, resistance and dimensional stability to elevated temperatures, good thermal expansion coefficient and particularly high resistance to friction wear. Therefore such composites are more and more used in modern engineering constructions. Composites reinforced with hard ceramic particles (Al2O3, SiC) are gradually being implemented into production in automotive or aircraft industries. Another application of AlMMC is in the electronics industry, where the dimensional stability and capacity to absorb and remove heat is used in radiators. However the main problems are still: a reduction of production costs, developing methods of composite material tests and final product quality assessment, standardisation, development of recycling and mechanical processing methods. AlMMC production technologies, based on liquid-phase methods, and the shaping of products by casting methods, belong to the cheapest production methods. Application of a suspension method for the production of composites with heterophase reinforcement may turn out to be a new material and technological solution. The article presents the material and technological aspects of the transfer procedures for the production of composite suspensions from laboratory scale to a semi-industrial scale.

  6. Aluminium surface treatment with ceramic phases using diode laser

    NASA Astrophysics Data System (ADS)

    Labisz, K.; Tański, T.; Brytan, Z.; Pakieła, W.; Wiśniowski, M.

    2016-07-01

    Ceramic particles powder feeding into surface layer of engineering metal alloy is a well-known and widely used technique. New approach into the topic is to obtain finely distributed nano-sized particles involved in the aluminium matrix using the traditional laser technology. In this paper are presented results of microstructure investigation of cast aluminium-silicon-copper alloys surface layer after heat treatment and alloying with ceramic carbides of WC and ZrO2 using high-power diode laser. The surface layer was specially prepared for the reason of reducing the reflectivity, which is the main problem in the up-to-date metal matrix composites production. With scanning electron microscopy, it was possible to determine the deformation process and distribution of WC and ZrO2 ceramic powder phase. Structure of the surface after laser treatment changes, revealing three zones—remelting zone, heat-affected zone and transition zone placed over the Al substrate. The structural changes of ceramic powder, its distribution and morphology as well as microstructure of the matrix material influence on functional properties, especially wear resistance and hardness of the achieved layer, were investigated.

  7. Aluminium in the blood and urine of industrially exposed workers.

    PubMed Central

    Sjögren, B; Lundberg, I; Lidums, V

    1983-01-01

    Blood and urine aluminium concentrations were studied in industrially exposed workers using electrothermal atomic absorption spectrometry. Welders and workers making aluminium powder and aluminium sulphate had higher concentrations in blood and urine than non-exposed referents. Workers in the electrolytic production of aluminium had higher urine but not blood concentrations than the referents. Thus aluminium was found to be absorbed by all industrially exposed workers. Blood concentrations were lower than those presumably associated with aluminium induced encephalopathy in patients receiving dialysis. PMID:6871119

  8. Aluminium and the human breast.

    PubMed

    Darbre, P D

    2016-06-01

    The human population is exposed to aluminium (Al) from diet, antacids and vaccine adjuvants, but frequent application of Al-based salts to the underarm as antiperspirant adds a high additional exposure directly to the local area of the human breast. Coincidentally the upper outer quadrant of the breast is where there is also a disproportionately high incidence of breast cysts and breast cancer. Al has been measured in human breast tissues/fluids at higher levels than in blood, and experimental evidence suggests that at physiologically relevant concentrations, Al can adversely impact on human breast epithelial cell biology. Gross cystic breast disease is the most common benign disorder of the breast and evidence is presented that Al may be a causative factor in formation of breast cysts. Evidence is also reviewed that Al can enable the development of multiple hallmarks associated with cancer in breast cells, in particular that it can cause genomic instability and inappropriate proliferation in human breast epithelial cells, and can increase migration and invasion of human breast cancer cells. In addition, Al is a metalloestrogen and oestrogen is a risk factor for breast cancer known to influence multiple hallmarks. The microenvironment is established as another determinant of breast cancer development and Al has been shown to cause adverse alterations to the breast microenvironment. If current usage patterns of Al-based antiperspirant salts contribute to causation of breast cysts and breast cancer, then reduction in exposure would offer a strategy for prevention, and regulatory review is now justified. PMID:26997127

  9. The chemical transformation of copper in aluminium oxide during heating

    NASA Astrophysics Data System (ADS)

    Wei, Yu-Ling; Wang, Hsi-Chih; Yang, Yaw-Wen; Lee, Jyh-Fu

    2004-08-01

    Thermal treatment has recently been emerging as a promising environmental technology to stabilize heavy metal-containing industrial sludge. This study used x-ray absorption spectroscopy (XAS) to identify the species of copper contaminant contained in aluminium oxide that is one of the main compositions of sludge and soil. Results indicate that the originally loaded copper nitrate was transformed into Cu(OH)2 after its dissolution in the aluminium oxide slurry. Extended x-ray absorption fine structure (EXAFS) fitting indicates that the main copper species in the 105 °C dried Cu(NO3)2-loaded aluminium oxide is Cu(OH)2 which accounts for ca. 75% of the loaded copper. After thermal treatment at 500 °C for 1 h, both x-ray absorption near-edge structure (XANES) and EXAFS fitting results show that CuO became the prevailing copper species (about 85%); the rest of the copper consisted of {\\sim }15{%} Cu(OH)2 and a negligible amount of Cu(NO3)2. It was found that most Cu(OH)2 and Cu(NO3)2 decomposed into CuO at 500 °C. Further increase of the heating temperature from 500 to 900 °C resulted in more decomposition of Cu(OH)2 and Cu(NO3)2; therefore CuO remained as the main copper species. However, it was suggested that about 15% of the loaded copper formed CuAl2O4 through the chemical reaction between CuO and Al2O3 at 900 °C.

  10. Wax Reinforces Honeycomb During Machining

    NASA Technical Reports Server (NTRS)

    Towell, Timothy W.; Fahringer, David T.; Vasquez, Peter; Scheidegger, Alan P.

    1995-01-01

    Method of machining on conventional metal lathe devised for precise cutting of axisymmetric contours on honeycomb cores made of composite (matrix/fiber) materials. Wax filling reinforces honeycomb walls against bending and tearing while honeycomb being contoured on lathe. Innovative method of machining on lathe involves preparation in which honeycomb is placed in appropriate fixture and the fixture is then filled with molten water-soluble wax. Number of different commercial waxes have been tried.