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Sample records for rolled corrosion-resistant ferritic

  1. Controlled ferrite content improves weldability of corrosion-resistant steel

    NASA Technical Reports Server (NTRS)

    Malin, C. O.

    1967-01-01

    Corrosion-resistant steel that adds restrictions on chemical composition to ensure sufficient ferrite content decreases the tendency of CRES to develop cracks during welding. The equations restricting composition are based on the Schaeffler constitution diagram.

  2. Surface modification to improve fireside corrosion resistance of Fe-Cr ferritic steels

    DOEpatents

    Park, Jong-Hee; Natesan, Krishnamurti; Rink, David L.

    2010-03-16

    An article of manufacture and a method for providing an Fe--Cr ferritic steel article of manufacture having a surface layer modification for corrosion resistance. Fe--Cr ferritic steels can be modified to enhance their corrosion resistance to liquid coal ash and other chemical environments, which have chlorides or sulfates containing active species. The steel is modified to form an aluminide/silicide passivating layer to reduce such corrosion.

  3. The evaluation of corrosion resistant rod end rolling element bearings

    SciTech Connect

    Braza, J.F.; Giuntoli, K.; Imundo, J.R.

    1998-12-31

    Recent developments on carburizing grades of stainless steels have provided new materials to produce corrosion resistant airframe control bearings. This paper presents the application of one of these new carburizing grades of stainless steel to rod end ball bearings. The outer ring of the rod end bearing is made out of carburized stainless steel, while the inner ring and balls are made out of through-hardened stainless steel. The stainless steel rod end bearings were evaluated according to various ASTM and Military specifications for performance and corrosion resistance. The stainless steel rod end bearings exceeded the performance requirements of standard rod end bearings (which are comprised of a carburized 8620 steel outer ring and 52100 steel inner ring and balls) in accordance with MIL-B-6039. The rod end bearings were evaluated in the radial fracture load, axial fracture load, and radial dynamic load tests. Also, salt spray and alternate immersion corrosion tests (ASTM B 117-85 and G 44-88, respectively) were conducted on the stainless steel rod end bearings. The stainless steel rod end bearings exhibited superior corrosion resistance to the standard 8620/52100 steel rod end bearings.

  4. Rolling-element fatigue life of AMS 5749 corrosion resistant, high temperature bearing steel

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Hodder, R. S.

    1977-01-01

    The rolling element fatigue lives of AMS 5749 and AISI M-50 were compared in tests run in the five ball fatigue tester and the rolling contact fatigue tester. The effects of double vacuum melting and retained austenite on the life of AMS 5749 were determined in five ball fatigue tests. The double vacuum melting process consisted of induction vacuum melting followed by vacuum arc remelting (VIM-VAR). In the five ball tests, VIM-VAR AMS 5749 gave lives at least six times that of VIM-VAR AISI M-50. Similar tests in the rolling contact fatigue tester showed no significant difference in the lives of the two materials. The rolling element fatigue life of VIM-VAR AMS 5749 was at least 14 times that of vacuum induction melted AMS 5749. A trend toward increased rolling element fatigue life with decreased retained austenite is apparent, but the confidence that all experimental differences are significant is not great.

  5. Effects of activating fluxes on the weld penetration and corrosion resistant property of laser welded joint of ferritic stainless steel

    NASA Astrophysics Data System (ADS)

    Wang, Yonghui; Hu, Shengsun; Shen, Junqi

    2015-10-01

    This study was based on the ferritic stainless steel SUS430. Under the parallel welding conditions, the critical penetration power values (CPPV) of 3mm steel plates with different surface-coating activating fluxes were tested. Results showed that, after coating with activating fluxes, such as ZrO2, CaCO3, CaF2 and CaO, the CPPV could reduce 100~250 W, which indicating the increases of the weld penetrations (WP). Nevertheless, the variation range of WP with or without activating fluxes was less than 16.7%. Compared with single-component ones, a multi-component activating flux composed of 50% ZrO2, 12.09% CaCO3, 10.43% CaO, and 27.49% MgO was testified to be much more efficient, the WP of which was about 2.3-fold of that without any activating fluxes. Furthermore, a FeCl3 spot corrosion experiment was carried out with samples cut from weld zone to test the effects of different activating fluxes on the corrosion resistant (CR) property of the laser welded joints. It was found that all kinds of activating fluxes could improve the CR of the welded joints. And, it was interesting to find that the effect of the mixed activating fluxes was inferior to those single-component ones. Among all the activating fluxes, the single-component of CaCO3 seemed to be the best in resisting corrosion. By means of Energy Dispersive Spectrometer (EDS) testing, it was found that the use of activating fluxes could effectively restrain the loss of Cr element of weld zone in the process of laser welding, thus greatly improving the CR of welded joints.

  6. Castable hot corrosion resistant alloy

    NASA Technical Reports Server (NTRS)

    Barrett, Charles A. (Inventor); Holt, William H. (Inventor)

    1988-01-01

    Some 10 wt percent nickel is added to an Fe-base alloy which has a ferrite microstructure to improve the high temperature castability and crack resistance while about 0.2 wt percent zirconium is added for improved high temperatur cyclic oxidation and corrosion resistance. The basic material is a high temperature FeCrAl heater alloy, and the addition provides a material suitable for burner rig nozzles.

  7. Corrosion Resistance of Friction Surfaced AISI 304 Stainless Steel Coatings

    NASA Astrophysics Data System (ADS)

    Khalid Rafi, H.; Phanikumar, G.; Prasad Rao, K.

    2013-02-01

    Corrosion resistance of friction surfaced AISI 304 coating in boiling nitric acid and chloride containing environments was found to be similar to that of its consumable rod counterpart. This was in contrast to the autogenous fusion zone of GTAW weld which showed inferior corrosion resistance with respect to the consumable rod. The superior corrosion resistance of friction surfaced coatings was attributed to the absence of δ-ferrite in it.

  8. Hot-rolling of reduced activation 8CrODS ferritic steel

    NASA Astrophysics Data System (ADS)

    Wu, Xiaochao; Ukai, Shigeharu; Leng, Bin; Oono, Naoko; Hayashi, Shigenari; Sakasegawa, Hideo; Tanigawa, Hiroyasu

    2013-11-01

    The 8CrODS ferritic steel is based on J1-lot developed for the advanced fusion blanket material to increase the coolant outlet temperature. A hot-rolling was conducted at the temperature above Ar3 of 716 °C, and its effect on the microstructure and tensile strength in 8CrODS ferritic steel was evaluated, comparing together with normalized and tempered specimen. It was confirmed that hot-rolling leads to slightly increased fraction of the ferrite and highly improved tensile strength. This ferrite was formed by transformation from the hot-rolled austenite during cooling due to fine austenite grains induced by hot-rolling. The coarsening of the transformed ferrite in hot-rolled specimen can be attributed to the crystalline rotation and coalescence of the similar oriented grains. The improved strength of hot-rolled specimen was ascribed to the high dislocation density and replacement of easily deformed martensite with the transformed coarse ferrite.

  9. The stress corrosion resistance and the cryogenic temperature mechanical properties of hot rolled Nitronic 32 bar material

    NASA Technical Reports Server (NTRS)

    Montano, J. W. L.

    1977-01-01

    The ambient and cryogenic temperature mechanical properties and the ambient temperature stress corrosion properties of hot rolled and centerless ground Nitronic 32 stainless steel bar material are presented. The mechanical properties of longitudinal specimens were evaluated at test temperatures from ambient to liquid hydrogen. The tensile test data indicated increasing smooth tensile strength with decreasing temperature to liquid hydrogen temperature. However, below -200 F (-129.0 C) the notched tensile strength decreased slightly and below -320 F (-196.0 C) the decrease was significant. The elongation and reduction of area decreased drastically at temperatures below -200 F (-129.0 C). The Charpy V-notched impact energy decreased steadily with decreasing test temperature. Stress corrosion tests were performed on longitudinal tensile specimens stressed to 0, 75, and 90 percent of the 0.2 percent yield strength and on transverse 'C'-ring specimens stressed to 75 and 90 percent of the yield strength and exposed to: alternate immersion in a 3.5 percent NaCl bath, humidity cabinet environment, and a 5 percent salt spray atmosphere. The longitudinal tensile specimens experienced no corrosive attack; however, the 'C'-rings exposed to the alternate immersion and to the salt spray experienced some shallow etching and pitting, respectively. Small cracks appeared in two of the 'C'-rings after one month exposure to the salt spray.

  10. Kinetics of Ferrite Recrystallization and Austenite Formation During Intercritical Annealing of the Cold-Rolled Ferrite/Martensite Duplex Structures

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.; Kalashami, A. Ghatei

    2016-03-01

    Ultrafine-grained, dual-phase (UFG DP) steels were produced by a new route using an uncommon cold-rolling and subsequent intercritical annealing of ferrite/martensite duplex starting microstructures. The effects of processing parameters such as rolling reduction, intercritical annealing temperature, and time on the microstructural evaluations have been studied. UFG DP steels with an average grain size of about 1 to 2 μm were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructures. The kinetics of ferrite recrystallization and austenite formation were studied based on the Johnson-Mehl-Avrami-Kolmogorov (JMAK) model. The proposed model for describing the isothermal austenite formation kinetics was applied successfully to the nonisothermal conditions. It was found that complete recrystallization of ferrite before the austenite formation led to the formation of a large extent randomly distributed austenite in the ferrite matrix and a chain-networked structure.

  11. Corrosion-resistant metal surfaces

    DOEpatents

    Sugama, Toshifumi

    2009-03-24

    The present invention relates to metal surfaces having thereon an ultrathin (e.g., less than ten nanometer thickness) corrosion-resistant film, thereby rendering the metal surfaces corrosion-resistant. The corrosion-resistant film includes an at least partially crosslinked amido-functionalized silanol component in combination with rare-earth metal oxide nanoparticles. The invention also relates to methods for producing such corrosion-resistant films.

  12. DIMENSIONALLY STABLE, CORROSION RESISTANT NUCLEAR FUEL

    DOEpatents

    Kittel, J.H.

    1963-10-31

    A method of making a uranium alloy of improved corrosion resistance and dimensional stability is described. The alloy contains from 0-9 weight per cent of an additive of zirconium and niobium in the proportions by weight of 5 to 1 1/ 2. The alloy is cold rolled, heated to two different temperatures, air-cooled, heated to a third temperature, and quenched in water. (AEC)

  13. A role of {delta}-ferrite in edge-crack formation during hot-rolling of austenitic stainless steels

    SciTech Connect

    Czerwinski, F.; Brodtka, A.; Cho, J.Y.; Szpunar, J.A.; Zielinska-Lipiec, A.; Sunwoo, J.H.

    1997-10-15

    Austenitic stainless steels are substantially harder during hot-rolling than either ferritic or mild steels. The objective of this study is to verify the possible correlation between the edge-crack formation during hot-rolling and the presence of {delta} ferrite in austenitic stainless steel. Hot-rolled plates of austenitic stainless steels, examined at room temperatures, contain up to 9% of {delta} ferrite in austenitic matrix. The distribution of ferrite in steel plate is inhomogeneous: the highest ferrite content is located in the vicinity of the plate edge. Moreover, the content of {delta} ferrite changes irregularly across the plate thickness. The results obtained from analysis of several plates suggest a correlation between the maximum content of {delta} ferrite in steel microstructure and the length of the edge-crack formed during hot-rolling: the higher the volume fraction of ferrite, the longer the edge-crack.

  14. Stress corrosion resistant fasteners

    NASA Technical Reports Server (NTRS)

    Roach, T. A.

    1985-01-01

    A family of high performance aerospace fasteners made from corrosion resistant alloys for use in applications where corrosion and stress-corrosion cracking are of major concern are discussed. The materials discussed are mainly A-286, Inconel 718, MP35N and MP159. Most of the fasteners utilize cold worked and aged materials to achieve the desired properties. The fasteners are unique in that they provide a combination of high strength and immunity to stress corrosion cracking not previously attainable. A discussion of fastener stress corrosion failures is presented including a review of the history and a description of the mechanism. Case histories are presented to illustrate the problems which can arise when material selection is made without proper regard for the environmental conditions. Mechanical properties and chemical compositions are included for the fasteners discussed. Several aspects of the application of high performance corrosion resistant fasteners are discussed including galvanic compatibility and torque-tension relationships.

  15. Effect of Welding Heat Input on the Corrosion Resistance of Carbon Steel Weld Metal

    NASA Astrophysics Data System (ADS)

    Lu, Yongxin; Jing, Hongyang; Han, Yongdian; Xu, Lianyong

    2016-02-01

    The corrosion resistance of carbon steel weld metal with three different microstructures has been systematically evaluated using electrochemical techniques with the simulated produced water containing CO2 at 90 °C. Microstructures include acicular ferrite, polygonal ferrite, and a small amount of pearlite. With welding heat input increasing, weld metal microstructure becomes more uniform. Electrochemical techniques including potentiodynamic polarization curve, linear polarization resistance, and electrochemical impedance spectroscopy were utilized to characterize the corrosion properties on weld joint, indicating that the best corrosion resistance corresponded to the weld metal with a polygonal ferrite microstructure, whereas the weld metal with the acicular ferrite + polygonal ferrite microstructure showed the worst corrosion resistance. The samples with high welding heat input possessed better corrosion resistance. Results were discussed in terms of crystal plane orientation, grain size, and grain boundary type found in each weld metal by electron backscatter diffraction test.

  16. Corrosion-resistant uranium

    DOEpatents

    Hovis, Jr., Victor M.; Pullen, William C.; Kollie, Thomas G.; Bell, Richard T.

    1983-01-01

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  17. Corrosion-resistant uranium

    SciTech Connect

    Bell, R.T.; Hovis, V.M.; Kollie, T.G.; Pullen, W.C.

    1983-05-31

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  18. Corrosion-resistant uranium

    DOEpatents

    Hovis, V.M. Jr.; Pullen, W.C.; Kollie, T.G.; Bell, R.T.

    1981-10-21

    The present invention is directed to the protecting of uranium and uranium alloy articles from corrosion by providing the surfaces of the articles with a layer of an ion-plated metal selected from aluminum and zinc to a thickness of at least 60 microinches and then converting at least the outer surface of the ion-plated layer of aluminum or zinc to aluminum chromate or zinc chromate. This conversion of the aluminum or zinc to the chromate form considerably enhances the corrosion resistance of the ion plating so as to effectively protect the coated article from corrosion.

  19. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K.; Cunningham, Kevin M.

    2002-01-01

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  20. Corrosion resistant PEM fuel cell

    DOEpatents

    Fronk, Matthew Howard; Borup, Rodney Lynn; Hulett, Jay S.; Brady, Brian K. NY); Cunningham, Kevin M.

    2011-06-07

    A PEM fuel cell having electrical contact elements comprising a corrosion-susceptible substrate metal coated with an electrically conductive, corrosion-resistant polymer containing a plurality of electrically conductive, corrosion-resistant filler particles. The substrate may have an oxidizable metal first layer (e.g., stainless steel) underlying the polymer coating.

  1. Production of sheet rolled products made of a nitrogen-bearing high-strength corrosion-resistant steel using electroslag remelting

    NASA Astrophysics Data System (ADS)

    Gutman, E. R.; Durynin, V. A.; Kalinin, G. Yu.; Khar'kov, O. A.; Tsukanov, V. V.

    2009-12-01

    A commercial electroslag remelting process is designed for the production of nitrogen-bearing steel. This process is shown to make a high-quality sheet product with higher strength characteristics and impact toughness as compared to rolled products of the nitrogen-bearing steel melted in an open electric arc furnace.

  2. Corrosion resistant neutron absorbing coatings

    SciTech Connect

    Choi, Jor-Shan; Farmer, Joseph C.; Lee, Chuck K.; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2012-05-29

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  3. Corrosion resistant neutron absorbing coatings

    SciTech Connect

    Choi, Jor-Shan; Farmer, Joseph C; Lee, Chuck K; Walker, Jeffrey; Russell, Paige; Kirkwood, Jon; Yang, Nancy; Champagne, Victor

    2013-11-12

    A method of forming a corrosion resistant neutron absorbing coating comprising the steps of spray or deposition or sputtering or welding processing to form a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material. Also a corrosion resistant neutron absorbing coating comprising a composite material made of a spray or deposition or sputtering or welding material, and a neutron absorbing material.

  4. Microstructure, Texture, and Deep Drawability Under Two Different Cold-Rolling Processes in Ferritic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Gao, Fei; Yu, Fu-xiao; Misra, R. D. K.; Zhang, Xiang-jun; Zhang, Shu-min; Liu, Zhen-yu

    2015-10-01

    In the present study, the through-thickness texture evolution and grain colony distribution in ferritic stainless steel under two different cold-rolling processes have been investigated with the aim to enhance deep drawability. It was shown that in the case of conventional cold-rolling process, at the surface, mid-thickness between the surface and the center, and center layers, all the textures consisted of very sharp α-fiber and weak γ-fiber with a peak at {111}<110> after cold rolling, and non-uniform γ-fiber recrystallization textures were formed after final annealing. In case of two-step cold-rolling process, by contrast, all the textures were dominated by sharp α-fiber and weak γ-fiber after cold rolling to 50% reduction, and {111}<112> became the prominent component after subsequent annealing. The α-fiber and γ-fiber with a peak at {111}<112> were intensified after cold rolling to 60% reduction, resulting in the formation of uniform γ-fiber recrystallization textures after final annealing. Furthermore, after two-step cold-rolling process, the final sheet exhibited a more homogeneous distribution of grain colonies. Therefore, the deep drawability of final sheet was significantly improved after two-step cold-rolling process. It was elucidated that the selective growth mechanism was responsible for the characteristics of γ-fiber recrystallization texture under conventional cold-rolling process, whereas γ-fiber recrystallization texture development was controlled by the oriented nucleation mechanism in the two-step cold-rolling process.

  5. Corrosion-resistant coating development

    SciTech Connect

    Stinton, D.P.; Kupp, D.M.; Martin, R.L.

    1997-12-01

    SiC-based heat exchangers have been identified as the prime candidate material for use as heat exchangers in advanced combined cycle power plants. Unfortunately, hot corrosion of the SiC-based materials created by alkali metal salts present in the combustion gases dictates the need for corrosion-resistant coatings. The well-documented corrosion resistance of CS-50 combined with its low (and tailorable) coefficient of thermal expansion and low modulus makes CS-50 an ideal candidate for this application. Coatings produced by gelcasting and traditional particulate processing have been evaluated.

  6. A high-specific-strength and corrosion-resistant magnesium alloy

    NASA Astrophysics Data System (ADS)

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E.; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm-3) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy.

  7. A high-specific-strength and corrosion-resistant magnesium alloy.

    PubMed

    Xu, Wanqiang; Birbilis, Nick; Sha, Gang; Wang, Yu; Daniels, John E; Xiao, Yang; Ferry, Michael

    2015-12-01

    Ultra-lightweight alloys with high strength, ductility and corrosion resistance are desirable for applications in the automotive, aerospace, defence, biomedical, sporting and electronic goods sectors. Ductility and corrosion resistance are generally inversely correlated with strength, making it difficult to optimize all three simultaneously. Here we design an ultralow density (1.4 g cm(-3)) Mg-Li-based alloy that is strong, ductile, and more corrosion resistant than Mg-based alloys reported so far. The alloy is Li-rich and a solute nanostructure within a body-centred cubic matrix is achieved by a series of extrusion, heat-treatment and rolling processes. Corrosion resistance from the environment is believed to occur by a uniform lithium carbonate film in which surface coverage is much greater than in traditional hexagonal close-packed Mg-based alloys, explaining the superior corrosion resistance of the alloy. PMID:26480229

  8. Quantitative prediction of deformed austenite and transformed ferrite texture in hot-rolled steel sheet

    NASA Astrophysics Data System (ADS)

    Tanaka, Y.; Tomida, T.; Mohles, V.

    2015-04-01

    A model to quantitatively predict ferrite (α) textures in hot-rolled steel sheets has been developed. In this model, the crystal plasticity model, called “Grain Interaction model (GIA)”, and the transformation texture model, called “Double K-S relation (DKS)”, are linked together. The deformed austenite (γ) texture is predicted by GIA with taking not only the standard {111}<110> slip system but also non-octahedral slip systems into account. Then the transformed a texture is calculated by DKS, in which a nucleated α prefers to have orientation relationship near the Kurdjumov-Sachs relation with both of two neighboring γ grains. For validation, single pass hot-rolling tests on a C-Si-Mn steel were carried out. The comparison between the predicted and the experimental textures shows that the linked model (GIA & DKS) can lead to a remarkable reproduction of the texture of hot-rolled steel sheets.

  9. CORROSION RESISTANT JACKETED METAL BODY

    DOEpatents

    Brugmann, E.W.

    1958-08-26

    Reactor faul elements of the elongated cylindrical type which are jacketed in a corrosion resistant material are described. Each feel element is comprised of a plurality of jacketed cylinders of fissionable material in end to end abutting relationship, the jackets being welded together at their adjoining ends to retain the individual segments together and seat the interior of the jackets.

  10. Corrosion resistant metallic bipolar plate

    DOEpatents

    Brady, Michael P.; Schneibel, Joachim H.; Pint, Bruce A.; Maziasz, Philip J.

    2007-05-01

    A corrosion resistant, electrically conductive component such as a bipolar plate for a PEM fuel cell includes 20 55% Cr, balance base metal such as Ni, Fe, or Co, the component having thereon a substantially external, continuous layer of chromium nitride.

  11. Structure and mechanical properties of corrosion-resistant high-nitrogen 04Kh22AG15N8M2F and 05Kh19AG10N7MFB steels after hot deformation

    NASA Astrophysics Data System (ADS)

    Blinov, E. V.; Khadyev, M. S.

    2012-03-01

    The structure and mechanical properties of corrosion-resistant high-nitrogen austenitic 04Kh22AG15N8M2F and 05Kh19AG10N7MFB steels are studied after hot rolling at 950 and 1100°C. The following specific features of the structure of hot-rolled 04Kh22AG15N8M2F steel are revealed: the presence of coarse grain-boundary precipitates of the molybdenum-rich σ phase and its nonuniform distribution over the volume of austenite grains. The 05Kh19AG10N7MFB steel hot rolled at 950°C contains ultrafine carbonitrides particles and has the best combination of a high strength and a sufficient elasticity and impact toughness. The structures of the hot-rolled steels have no ferrite, martensite, and traces of recrystallized austenite grains.

  12. Effects of Annealing Treatment Prior to Cold Rolling on the Edge Cracking Phenomenon of Ferritic Lightweight Steel

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Lee, Byeong-Joo; Kwak, Jai-Hyun; Lee, Sunghak

    2014-08-01

    Effects of annealing treatment from 923 K to 1023 K (650 °C to 750 °C) prior to cold rolling on the edge cracking phenomenon of a ferritic lightweight steel were investigated. The edge cracking was severely found in the hot-rolled and 923 K (650 °C)-annealed steels after cold rolling, whereas it hardly occurred in the 1023 K (750 °C)-annealed steel. As the annealing temperature increased, lamellar κ-carbides were dissolved and coarsened, and most of the κ-carbides continuously formed along boundaries between ferrite and κ-carbide bands disappeared. Microstructural observation of the deformed region of tensile specimens revealed that the removal of band boundary κ-carbides reduced the difference in tensile elongation along the longitudinal direction (LD) and transverse direction (TD), which consequently led to the reduction in edge cracking. The 1023 K (750 °C)-annealed steel showed fine ferrite grain size, weak texture, and decomposed band structure after subsequent cold rolling and intercritical annealing, because κ-carbides actively worked as nucleation sites of ferrite and austenite. The present annealing treatment prior to cold rolling, which was originally adopted to prevent edge cracking, also beneficially modified the final microstructure of lightweight steel.

  13. Corrosion resistant thermal barrier coating

    SciTech Connect

    Levine, S.R.; Miller, R.A.; Hodge, P.E.

    1981-03-01

    A thermal barrier coating system for protecting metal surfaces at high temperature in normally corrosive environments is described. The thermal barrier coating system includes a metal alloy bond coating, the alloy containing nickel, cobalt, iron, or a combination of these metals. The system further includes a corrosion resistant thermal barrier oxide coating containing at least one alkaline earth silicate. The preferred oxides are calcium silicate, barium silicate, magnesium silicate, or combinations of these silicates. Official Gazette of the U.S. Patent and Trademark Office

  14. CORROSION RESISTANT JACKETED METAL BODY

    DOEpatents

    Brugmann, E.W.

    1958-08-26

    Jacketed metal bodies of the type used as fuel elements for nuclear reactors, which contain an internal elongated body of fissionable material jacketed in a corrosion resistant metal are described. The ends of the internal bodies are provided with screw threads having a tapered outer end. The jacket material overlaps the ends and extends into the tapered section of the screw threaded opening. Screw caps with a mating tapered section are screwed into the ends of the body to compress the jacket material in the tapered sections to provtde an effective seal against corrosive gases and liquids.

  15. CORROSION RESISTANT JACKETED METAL BODY

    DOEpatents

    Brugmann, E.W.

    1958-08-26

    S>Metal jacketed metallic bodies of the type used as feel elements fer nuclear reactors are presented. The fuel element is comprised of a plurality of jacketed cylindrical bodies joined in end to end abutting relationship. The abutting ends of the internal fissionable bodies are provided with a mating screw and thread means for joining the two together. The jacket material is of a corrosion resistant metal and overlaps the abutting ends of the internal bodies, thereby effectively sealing these bodies from contact with exteral reactive gases and liquids.

  16. Experimental and Numerical Study on the Effect of ZDDP Films on Sticking During Hot Rolling of Ferritic Stainless Steel Strip

    NASA Astrophysics Data System (ADS)

    Hao, Liang; Jiang, Zhengyi; Wei, Dongbin; Gong, Dianyao; Cheng, Xiawei; Zhao, Jingwei; Luo, Suzhen; Jiang, Laizhu

    2016-08-01

    The aim of this study is to investigate the effect of zinc dialkyl dithio phosphate (ZDDP) films on sticking during hot rolling of a ferritic stainless steel strip. The surface characterization and crack propagation of the oxide scale are very important for understanding the mechanism of the sticking. The high-temperature oxidation of one typical ferritic stainless was conducted at 1373 K (1100 °C) for understanding its microstructure and surface morphology. Hot-rolling tests of a ferritic stainless steel strip show that no obvious cracks among the oxide scale were observed with the application of ZDDP. A finite element method model was constructed with taking into consideration different crack size ratios among the oxide scale, surface profile, and ZDDP films. The simulation results show that the width of the crack tends to be reduced with the introduction of ZDDP films, which is beneficial for improving sticking.

  17. Evolutions of Microstructure and Properties During Cold Rolling of 19Cr Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Ran, Qingxuan; Xu, Wanjian; Wu, Zhaoyu; Li, Jun; Xu, Yulai; Xiao, Xueshan; Hu, Jincheng; Jiang, Laizhu

    2016-07-01

    Evolutions of microstructure, mechanical, and corrosion properties of 19Cr (Fe-18.9Cr-10.1Mn-0.3Ni-0.261N-0.030C-0.5Si) duplex stainless steel have been investigated during cold rolling at room temperature. Dislocation slip dominated deformation mode of ferrite phase. However, deformation mechanism of austenite phase was different with the increasing cold-rolling reductions. Dislocation slip and strengthening effect of twin boundaries caused pile-up phenomenon at the initial deformation stage. When the amount of cold-rolling reduction attained greater than 50 pct, induced α'-martensite appeared in deformed austenite phase. Hardness of austenite phase was higher than that of the deformed ferrite because of its higher strengthening effect during cold-rolling process. Cold-rolling deformation caused deterioration of the pitting corrosion resistance in 3.5 wt pct NaCl aqueous solution. Pitting corrosion always initiated in the ferrite phase and the phase boundary in the solution-treated alloy. Additional pitting holes appeared in deformed austenite phase because of the decrease in corrosion resistance caused by dislocation accumulation and induced α'-martensite.

  18. Improved corrosion resistance of 316L stainless steel by nanocrystalline and electrochemical nitridation in artificial saliva solution

    NASA Astrophysics Data System (ADS)

    Lv, Jinlong; Liang, Tongxiang

    2015-12-01

    The fluoride ion in artificial saliva significantly changed semiconductor characteristic of the passive film formed on the surface of 316L stainless steels. The electrochemical results showed that nanocrystalline α‧-martensite improved corrosion resistance of the stainless steel in a typical artificial saliva compared with coarse grained stainless steel. Moreover, comparing with nitrided coarse grained stainless steel, corrosion resistance of the nitrided nanocrystalline stainless steel was also improved significantly, even in artificial saliva solution containing fluoride ion. The present study showed that the cryogenic cold rolling and electrochemical nitridation improved corrosion resistance of 316L stainless steel for the dental application.

  19. Influence of Step Annealing Temperature on the Microstructure and Pitting Corrosion Resistance of SDSS UNS S32760 Welds

    NASA Astrophysics Data System (ADS)

    Yousefieh, M.; Shamanian, M.; Saatchi, A.

    2011-12-01

    In the present work, the influence of step annealing heat treatment on the microstructure and pitting corrosion resistance of super duplex stainless steel UNS S32760 welds have been investigated. The pitting corrosion resistance in chloride solution was evaluated by potentiostatic measurements. The results showed that step annealing treatments in the temperature ranging from 550 to 1000 °C resulted in a precipitation of sigma phase and Cr2N along the ferrite/austenite and ferrite/ferrite boundaries. At this temperature range, the metastable pits mainly nucleated around the precipitates formed in the grain boundary and ferrite phase. Above 1050 °C, the microstructure contains only austenite and ferrite phases. At this condition, the critical pitting temperature of samples successfully arrived to the highest value obtained in this study.

  20. Mechanical properties and characteristics of nanometer-sized precipitates in hot-rolled low-carbon ferritic steel

    NASA Astrophysics Data System (ADS)

    Wang, Xiao-pei; Zhao, Ai-min; Zhao, Zheng-zhi; Huang, Yao; Li, Liang; He, Qing

    2014-03-01

    The microstructures and properties of hot-rolled low-carbon ferritic steel have been investigated by optical microscopy, field-emission scanning electron microscopy, transmission electron microscopy, and tensile tests after isothermal transformation from 600°C to 700°C for 60 min. It is found that the strength of the steel decreases with the increment of isothermal temperature, whereas the hole expansion ratio and the fraction of high-angle grain boundaries increase. A large amount of nanometer-sized carbides were homogeneously distributed throughout the material, and fine (Ti, Mo)C precipitates have a significant precipitation strengthening effect on the ferrite phase because of their high density. The nanometer-sized carbides have a lattice parameter of 0.411-0.431 nm. After isothermal transformation at 650°C for 60 min, the ferrite phase can be strengthened above 300 MPa by precipitation strengthening according to the Ashby-Orowan mechanism.

  1. Improved corrosion resistance of excimer laser treated stainless steel

    NASA Astrophysics Data System (ADS)

    Emmel, A.; Schubert, Emil; Barnikel, J.; Stiele, H. J.; Bergmann, Hans W.

    1994-09-01

    Excimer laser surface processing is well-known for material ablation, cleaning, deoxidation, smoothing or roughening. A typical industrial application is the polymer ablation for electronic components, however, the treatment of metals is only on the threshold of industrial use. A novel application reported here, may be an excimer treatment in air leading to oxide and nitrogen dissolution, resulting in an improved corrosion resistance. It is known from literature that corrosion resistance can be enhanced by laser surface alloying e.g. gas nitriding of Ti using CO2-lasers. However, all these techniques have the disadvantage of producing inhomogeneous layers. The aim of this study was to use the reactions during excimer laser irradiation of steel in air to produce layers in the thickness range of 0,1 to 2 micrometers with novel properties. Using the Siemens XP2020 excimer laser it was possible to scan technologically reasonable surface areas with energy densities in the range of 20 to 80 mJ/mm2 and several pulses per area. Steel sheets of 1.4541 (DIN) were irradiated in air and subsequently analyzed by XRD, SEM, TEM, AES and Mossbauer spectroscopy. The corrosion behavior was tested potentio-dynamically in 0,5 N H2SO4 and by gravimetric measurements of the weight loss. The XRD results showed, that the remaining delta-ferrite was eliminated. Both Mossbauer and Auger spectroscopy indicated a strong N- dissolution, hereby stabilizing the austenite. The TEM-investigations revealed fine dispersed oxides (chromites) and an increased dislocation density, resulting in pre-cellular arrangements after relaxation. Corrosion tests suggested the reduction of the material removal rates by a factor of 10 compared to untreated samples. The U(i) curves showed that after the excimer treatment less Cr is presented due to oxide formation in the surface layer. These Cr-oxides are the main reason for the improved corrosion resistance of excimer laser treated stainless steel.

  2. High temperature deformation mechanism of 15CrODS ferritic steels at cold-rolled and recrystallized conditions

    NASA Astrophysics Data System (ADS)

    Sugino, Yoshito; Ukai, Shigeharu; Oono, Naoko; Hayashi, Shigenari; Kaito, Takeji; Ohtsuka, Satoshi; Masuda, Hiroshi; Taniguchi, Satoshi; Sato, Eiichi

    2015-11-01

    The ODS ferritic steels realize potentially higher operating temperature due to structural stability by the dispersed nano-size oxide particles. The deformation process and mechanism of 15CrODS ferritic steels were investigated at 1073 K and 1173 K for the cold-rolled and recrystallized conditions. Tensile and creep tests were conducted at the stress in parallel (LD) and perpendicular (TD) directions to the grain boundaries. Strain rate varied from 10-1 to 10-9 s-1. For the LD specimens, deformation in the cold rolled and recrystallized conditions is reinforced by finely dispersed oxide particles. The dominant deformation process for the recrystallized TD specimen is controlled through the grain boundary sliding and stress accommodation via diffusional creep at temperature of 1173 K and lower strain rate less than 10-4 s-1. The grain boundary sliding couldn't be rate-controlling process at 1073 K for the as-cold rolled TD specimen, where a dynamic recovery of the dislocation produced by cold-rolling is related to the deformation process.

  3. Corrosion resistant materials in MCFC environment

    NASA Astrophysics Data System (ADS)

    Pigeaud, A.; Yuh, C. Y.; Singh, P.

    A 24-month effort in the development of a corrosion resistant hardware material for molten carbonate fuel cell (MFC) application is described. The objective was to identify an inexpensive alloy for MCFC current collector/bipolar plate application. For this, 310S was selected as the base alloy composition and La, Ce and Si were added to improve corrosion resistance. Eight candidate alloys, including 310S and 316L, were screened in MCFC anode and cathode atmospheres. The techniques used include isothermal corrosion, acoustic emission, thermal cycling corrosion, thermogravimetric analyses, electrical surface resistance, and dual atmosphere corrosion testing. Oxide scales formed were analyzed by standard metallographic techniques. The results indicate that COLT-25+ and Crutemp-25 alloys (both containing 25Cr-25Ni and balance Fe) have the best corrosion resistance in the MCFC environment. Rare earth additives, La and Ce, do not appear to improve isothermal or thermal cycling resistance. Silicon addition appears to improve thermal cycling but not isothermal corrosion resistance. High Mn content (approx. 18%) appears detrimental based on this limited investigation. Currently used 316L has the least corrosion resistance of all the alloys tested. Pressurized tests have shown that high pressure (10 atm) reduces corrosion rate in the anode atmosphere whereas it only slightly affects corrosion rate in the cathode atmosphere.

  4. Effect of micro-alloy elements (Ti, Nb, Al and Ca) on corrosion resistance of 26%Cr-2%Mo stainless steel in chloride solutions

    SciTech Connect

    Kim, H.; Lee, Y.D.

    1999-11-01

    Ferritic stainless steels have higher corrosion and stress corrosion cracking resistance in chloride environments than austenitic stainless steels. The production mat of ferritic stainless steels is lower than austenitic stainless steels. However, the application of highly alloyed ferritic stainless steels is limited due to low toughness and intergranular corrosion attack. Corrosion resistance of 26%Cr-2%Mo ferritic steels was evaluated using polarization test in 20% NaCl solution and the ferric chloride test. In addition, TEM and SEM were employed to analyze the secondary phases around the matrix where pitting corrosion occurred. In ferric chloride test the crevice corrosion resistance of non-stabilized alloy and Ca added alloy was lower than that of stabilized alloy and the crevice corrosion resistance of stabilized alloys was independent of stabilizing element such as Ti and Nb. The pitting corrosion resistance in chloride solution depended on micro-alloying elements as well as the surface treatment such as pickling and polishing. The effect of micro-alloy element and surface treatment on corrosion properties was explained with the aid of SEM observations. Among the polished alloys, the addition of Nb was the most effective for pitting corrosion resistance but the addition of Ti or Ca decreased the corrosion resistance. The pickling increased the corrosion resistance in all alloys except alloy No. 4 (Ti + Nb + Al). Pickling effectively increased corrosion resistance of the alloy containing Ti or Ca, due to removal of pit initiation sites associated with TiN inclusions or unstable phase (i.e., CaS, TiN).

  5. Fabrication and testing of corrosion resistant coatings

    SciTech Connect

    Stinton, D.P.; McLaughlin, J.C.; Riester, L.

    1991-01-01

    The susceptibility of SiC and Si{sub 3}N{sub n} to sodium corrosion mandates that corrosion resistant coatings be developed to protect silicon-based turbine engine components. Materials with good corrosion resistance and thermal expansions that nearly match SiC and Si{sub 3}N{sub 4} have been identified. Corrosion testing of hot-pressed pellets of these compounds has identified the most promising materials. Development of chemical vapor deposition system to apply these materials has been initiated. 20 refs., 3 figs.

  6. Corrosion resistant storage container for radioactive material

    DOEpatents

    Schweitzer, D.G.; Davis, M.S.

    1984-08-30

    A corrosion resistant long-term storage container for isolating high-level radioactive waste material in a repository is claimed. The container is formed of a plurality of sealed corrosion resistant canisters of different relative sizes, with the smaller canisters housed within the larger canisters, and with spacer means disposed between juxtaposed pairs of canisters to maintain a predetermined spacing between each of the canisters. The combination of the plural surfaces of the canisters and the associated spacer means is effective to make the container capable of resisting corrosion, and thereby of preventing waste material from leaking from the innermost canister into the ambient atmosphere.

  7. Corrosion resistant storage container for radioactive material

    DOEpatents

    Schweitzer, Donald G.; Davis, Mary S.

    1990-01-01

    A corrosion resistant long-term storage container for isolating radioactive waste material in a repository. The container is formed of a plurality of sealed corrosion resistant canisters of different relative sizes, with the smaller canisters housed within the larger canisters, and with spacer means disposed between judxtaposed pairs of canisters to maintain a predetermined spacing between each of the canisters. The combination of the plural surfaces of the canisters and the associated spacer means is effective to make the container capable of resisting corrosion, and thereby of preventing waste material from leaking from the innermost canister into the ambient atmosphere.

  8. Corrosion resistant coatings from conducting polymers

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.; Thompson, K.G.; Bryan, C.J.

    1993-12-01

    Cr-based corrosion resistant undercoatings will have to be replaced because of environmental and health concerns. A coating system of a conducting polyaniline primer layer topcoated with epoxy or polyurethane, is being evaluated for corrosion resistance on mild steel in 0.1 M HCl or in a marine setting. Results of both laboratory and Beach Site testing indicate that this coating is very effective; even when the coatings are scratched to expose bare metal, the coated samples show very little signs of corrosion in the exposed area. 3 figs, 6 refs.

  9. Microstructural Evolution and Recrystallization Kinetics of a Cold-Rolled, Ferrite-Martensite Structure During Intercritical Annealing

    NASA Astrophysics Data System (ADS)

    Etesami, S. A.; Enayati, M. H.

    2016-05-01

    The recrystallization behavior of 80 pct, cold-rolled, low-carbon, dual-phase steel during intercritical annealing for different times was studied. The annealed microstructures showed that the recrystallization initially occurred in the deformed martensitic regions. The values of Avrami exponent for recrystallization varied from 3.8 to 4 with an activation energy of 46.9 kJ/mol. This study also introduced a novel method for the production of bimodal grain structures in low-carbon, ferrite-martensite steel.

  10. Microstructural Evolution and Recrystallization Kinetics of a Cold-Rolled, Ferrite-Martensite Structure During Intercritical Annealing

    NASA Astrophysics Data System (ADS)

    Etesami, S. A.; Enayati, M. H.

    2016-07-01

    The recrystallization behavior of 80 pct, cold-rolled, low-carbon, dual-phase steel during intercritical annealing for different times was studied. The annealed microstructures showed that the recrystallization initially occurred in the deformed martensitic regions. The values of Avrami exponent for recrystallization varied from 3.8 to 4 with an activation energy of 46.9 kJ/mol. This study also introduced a novel method for the production of bimodal grain structures in low-carbon, ferrite-martensite steel.

  11. Magnetron Sputtering Deposits Corrosion-Resistant Alloy

    NASA Technical Reports Server (NTRS)

    Khanna, S. K.; Thakoor, A. P.; Williams, R. M.

    1986-01-01

    Dense, amorphous, metallic film resists corrosion attack by acid. Coatings thermally stable up to 800 degrees C and made corrosion resistant by proper choice of sputtering deposition conditions. Protective, corrosionresistant coatings applied to process equipment that comes in contact with aqueous, neutral, or acidic solutions in chemical, petroleum, and paper industries, in wastewater treatment, and in heat exchangers.

  12. Localized corrosion resistance of automotive exhaust alloys

    SciTech Connect

    Sabata, A.; Brossia, C.S.; Behling, M.

    1998-12-31

    Corrosion in automotive exhaust systems can be broadly classified as (a) cold end corrosion and (b) hot end corrosion. For the cold end, the requirements include inside-out perforation corrosion resistance and cosmetic corrosion resistance. Perforation corrosion causes noticeable degradation in noise quality and may even affect the back pressure. For the hot end, the key concern has been perforation corrosion resistance. With the use of oxygen sensors in catalytic converters, the failure criteria will become more stringent. Numerous accelerated corrosion tests have been used to rank materials for the Hot End and the Cold End. These include (a) Continuous Test, (b) Cyclic Tests -- Hot End, (c) Cyclic Tests -- Cold End, (d) Electrochemical Ranking. In this paper the authors evaluate some of the commonly used exhaust materials in these accelerated tests. These accelerated tests are easy to use, inexpensive to run as compared to proving ground testing or trailer testing and can provide information in a relatively short time. Here they report lab work to date on some of the accelerated corrosion testing for perforation corrosion resistance. Note that these tests are useful for ranking materials only. Life expectancy of the material can be given only after a correlation is established between the accelerated tests and field performance. The electrochemical tests were designed to gain insight into pit growth kinetics in the accelerated tests.

  13. Oxidation corrosion resistant superalloys and coatings

    NASA Technical Reports Server (NTRS)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1978-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  14. Oxidation corrosion resistant superalloys and coatings

    NASA Technical Reports Server (NTRS)

    Jackson, Melvin R. (Inventor); Rairden, III, John R. (Inventor)

    1980-01-01

    An article of manufacture having improved high temperature oxidation and corrosion resistance comprising: (a) a superalloy substrate containing a carbide reinforcing phase, and (b) a coating consisting of chromium, aluminum, carbon, at least one element selected from iron, cobalt or nickel, and optionally an element selected from yttrium or the rare earth elements.

  15. Strong, corrosion-resistant aluminum tubing

    NASA Technical Reports Server (NTRS)

    Reed, M. W.; Adams, F. F.

    1980-01-01

    When aluminum tubing having good corrosion resistance and postweld strength is needed, type 5083 alloy should be considered. Chemical composition is carefully controlled and can be drawn into thin-wall tubing with excellent mechanical properties. Uses of tubing are in aircraft, boats, docks, and process equipment.

  16. The influence of electropolishing on the corrosion resistance of 316L stainless steel.

    PubMed

    Sutow, E J

    1980-09-01

    A study was conducted which examined the influence of electropolishing on the corrosion resistance of a cold rolled 316L stainless steel. Test specimens were surface prepared to a final mechanical finish of wetted 600 grit SiC paper, prior to electropolishing. An o-H3PO4/Glycerol/H2O electropolishing solution was employed for times of 15, 20, and 25 min. Control specimens were surface prepared only to the final mechanical finish. Anodic polarization tests were performed in a deaerated Ringer's solution (37 degrees C) which was acidified to pH 1, with HCl. The electropolished specimens demonstrated increased corrosion resistance, when compared to the control specimens. This was evidenced for the former by more anodic corrosion and breakdown potentials, and the absence of a dissolution peak which was observed for the control specimens at the initial polarization potentials. Surface hardness measurements indicated that this increase in corrosion resistance was produced, in part, by the removal of the cold worked surface layer produced by the mechanical finish. In terms of increasing corrosion resistance, no optimum electropolishing time was found within the 15-25 min treatment period. PMID:7349665

  17. Pitting corrosion resistant austenite stainless steel

    DOEpatents

    van Rooyen, D.; Bandy, R.

    A pitting corrosion resistant austenite stainless steel comprises 17 to 28 wt. % chromium, 15 to 26 wt. % nickel, 5 to 8 wt. % molybdenum, and 0.3 to 0.5 wt. % nitrogen, the balance being iron, unavoidable impurities, minor additions made in the normal course of melting and casting alloys of this type, and may optionally include up to 10 wt. % of manganese, up to 5 wt. % of silicon, and up to 0.08 wt. % of carbon.

  18. Conducting polymers as corrosion resistant coatings

    SciTech Connect

    Wrobleski, D.A.; Benicewicz, B.C.

    1994-09-01

    Although the majority of top coatings used for corrosion protection are electrically insulating, previous workers have proposed using an electrically active barrier for corrosion control. The most effective corrosion resistant undercoatings in use today are based on chromium compounds. Coatings based on other materials will need to replace these coatings by the turn of the century because of environmental and health concerns. For this reason the authors have begun an investigation of the use of conducting polymers as corrosion resistant coatings as an alternative to metal-based coatings. Conducting polymers have long been considered to be unsuitable for commercial processing, hindering their use for practical applications. Research in the field of electrically conducting polymers has recently produced a number of polymers such as polyaniline and its derivatives which are readily soluble in common organic solvents. The authors coating system, consisting of a conducting polyaniline primer layer, topcoated with epoxy or polyurethane, has been evaluated for corrosion resistance on mild steel substrates. In this paper, the authors report the results of laboratory testing under acidic and saline conditions and the results of testing in the severe launch environment at the Beach Testing Facility at Kennedy Space Center. The launch environment consists of exposure to corrosive HCl exhaust fumes and the salt spray from the Atlantic Ocean.

  19. Effect of ferrite on cast stainless steels

    SciTech Connect

    Nadezhdin, A.; Cooper, K. ); Timbers, G. . Kraft Pulp Division)

    1994-09-01

    Premature failure of stainless steel castings in bleach washing service is attributed to poor casting quality high porosity and to a high ferrite content, which makes the castings susceptible to corrosion by hot acid chloride solutions. A survey of the chemical compositions and ferrite contents of corrosion-resistant castings in bleach plants at three pulp mills found high [delta]-ferrite levels in the austenitic matrix due to the improper balance between austenite and ferrite stabilizers.

  20. Annealing textures for drawability: Influence of the degree of cold rolling reduction for low-carbon and extra low-carbon ferritic steels

    SciTech Connect

    Pero-Sanz, J.; Ruiz-Delgado, M.; Martinez, V.; Verdeja, J.I.

    1999-11-01

    This work considers the optimization of deep drawing properties by studying the influence of hot rolling conditions, cold reduction rate, and final annealing on the evolution of steel sheet textures. Two steels have been selected: a low-C steel used for enameling applications, and an extra-low-C steel of the interstitial-free type. Results show that the intensity of {l{underscore}brace}111{r{underscore}brace} component--and, consequently, drawability--is considerably higher in the textures of cold-rolled and annealed sheets than in hot-rolled sheets. It is suggested that drawability of sheets annealed after cold rolling improves if greater than conventional reduction rates are used during rolling. Finally, it is shown that, contrary to what has sometimes been claimed, improved of the ``r'' coefficient are not accompanied by a pancake morphology of the ferrite grains.

  1. Simulation of the hot rolling and accelerated cooling of a C-Mn ferrite-bainite strip steel

    NASA Astrophysics Data System (ADS)

    Debray, B.; Teracher, P.; Jonas, J. J.

    1995-01-01

    By means of torsion testing, the microstructures and mechanical properties produced in a 0.14 Pct C-1.18 Pct Mn steel were investigated over a wide range of hot-rolling conditions, cooling rates, and simulated coiling temperatures. The austenite grain size present before accelerated cooling was varied from 10 to 150 μm by applying strains of 0 to 0.8 at temperatures of 850 °C to 1050 °C. Two cooling rates, 55 °C/s and 90 °C/s, were used. Cooling was interrupted at temperatures ranging from 550 °C to 300 °C. Optical microscopy and transmission electron microscopy (TEM) were employed to investigate the microstructures. The mechanical properties were studied by means of tensile testing. When a fine austenite grain size was present before cooling and a high cooling rate (90 °C/s) was used, the microstructure was composed of ferrite plus bainite and a mixture of ferrite and cementite, which may have formed by an interphase mechanism. The use of a lower cooling rate (55 °C/s) led to the presence of ferrite and fine pearlite. In both cases, the cooling interruption temperature and the amount of prior strain had little influence on the mechanical properties. Reheating at 1050 °C, which led to the presence of very coarse austenite, resulted in a stronger influence of the interruption temperature. A method developed at Institut de Recherche Sidérurgique (IRSID, St. Germain-en-Laye, France) for deducing the Continuous-Cooling-Transformation (CCT) diagrams from the cooling data was adapted to the present apparatus and used successfully to interpret the observed influence of the process parameters.

  2. Effects of Annealing Treatment Prior to Cold Rolling on Delayed Fracture Properties in Ferrite-Austenite Duplex Lightweight Steels

    NASA Astrophysics Data System (ADS)

    Sohn, Seok Su; Song, Hyejin; Kim, Jung Gi; Kwak, Jai-Hyun; Kim, Hyoung Seop; Lee, Sunghak

    2016-02-01

    Tensile properties of recently developed automotive high-strength steels containing about 10 wt pct of Mn and Al are superior to other conventional steels, but the active commercialization has been postponed because they are often subjected to cracking during formation or to the delayed fracture after formation. Here, the delayed fracture behavior of a ferrite-austenite duplex lightweight steel whose microstructure was modified by a batch annealing treatment at 1023 K (750 °C) prior to cold rolling was examined by HCl immersion tests of cup specimens, and was compared with that of an unmodified steel. After the batch annealing, band structures were almost decomposed as strong textures of {100}<011> α-fibers and {111}<112> γ-fibers were considerably dissolved, while ferrite grains were refined. The steel cup specimen having this modified microstructure was not cracked when immersed in an HCl solution for 18 days, whereas the specimen having unmodified microstructure underwent the delayed fracture within 1 day. This time delayed fracture was more critically affected by difference in deformation characteristics such as martensitic transformation and deformation inhomogeneity induced from concentration of residual stress or plastic strain, rather than the difference in initial microstructures. The present work gives a promise for automotive applications requiring excellent mechanical and delayed fracture properties as well as reduced specific weight.

  3. TOPICAL REVIEW: Corrosion resistance of Si-Al-bearing ultrafine-grained weathering steel

    NASA Astrophysics Data System (ADS)

    Nishimura, Toshiyasu

    2008-01-01

    In the Ultra-steel project at the National Institute for Materials Science (NIMS), which run from 1996 to 2005, high-Si-Al-content ultrafine-grained (UFG) weathering steel was developed by grain refinement and weathering guidance. It was found that this steel has excellent strength, toughness and corrosion resistance. Samples were prepared by multi pass warm rolling at temperatures between 773 and 873 K. The grain size of steel rolled at 873 K was about 1 μ m, and the tensile strength (TS) and elongation (EL) had excellent values of 800 MPa and 20%, respectively. In general, steels with high Si and Al contents exhibit inferior toughness to carbon steel (SM); however, the toughness of the developed sample was markedly improved by grain refinement. Cyclic corrosion tests in the presence of chloride ions confirmed that the developed steel exhibited excellent corrosion resistance, superior to that of SM. Electron probe microanalysis (EPMA) and transmission electron microscopy (TEM) analyses showed that Si and Al mainly exist in the inner rust layer. Si and Al were identified as existing in the Si2 + and Al3 + states in the nanoscale complex oxides constituting the inner rust layer. Electrochemical impedance spectroscopy(EIS) measurement showed that the corrosion reaction resistance (Rt) of the developed steel was much greater than that of SM. In the developed steel, the nanoscale complex oxides were formed in the inner rust layer, which increased Rt, and resulted in the excellent corrosion resistance.

  4. Effect of Aging Treatment on Impact Toughness and Corrosion Resistance of Super Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Kim, Jae-Hwan; Oh, Eun-Ji; Lee, Byung-Chan; Kang, Chang-Yong

    2016-01-01

    The effect of aging time on impact toughness and corrosion resistance of 25%Cr-7%Ni-2%Mo-4%W-0.2%N super duplex stainless steel from the viewpoint of intermetallic secondary phase variation was investigated with scanning electron microscopic observation with energy-dispersive x-ray spectroscopic analysis and transmission electron microscopy. The results clarified that R-phase is precipitated not only at the interface of ferrite and austenite but inside the ferrite at an initial stage of aging and then transformed into σ-phase from an aging time of 1 h, while the ferrite phase decomposed into γ2 and σ-phase with increase of aging time. This variation of the phases led to decrease of its impact toughness, and specifically, the R-phase was proved to be predominant in the degradation of the impact toughness at the initial stage of the aging. Additionally, these secondary phases led to deterioration of corrosion resistance because of Cr depletion.

  5. Effect of annealing temperature on the pitting corrosion resistance of super duplex stainless steel UNS S32750

    SciTech Connect

    Tan Hua; Jiang Yiming; Deng Bo; Sun Tao; Xu Juliang; Li Jin

    2009-09-15

    The pitting corrosion resistance of commercial super duplex stainless steels SAF2507 (UNS S32750) annealed at seven different temperatures ranging from 1030 deg. C to 1200 deg. C for 2 h has been investigated by means of potentiostatic critical pitting temperature. The microstructural evolution and pit morphologies of the specimens were studied through optical/scanning electron microscope. Increasing annealing temperature from 1030 deg. C to 1080 deg. C elevates the critical pitting temperature, whereas continuing to increase the annealing temperature to 1200 deg. C decreases the critical pitting temperature. The specimens annealed at 1080 deg. C for 2 h exhibit the best pitting corrosion resistance with the highest critical pitting temperature. The pit morphologies show that the pit initiation sites transfer from austenite phase to ferrite phase as the annealing temperature increases. The aforementioned results can be explained by the variation of pitting resistance equivalent number of ferrite and austenite phase as the annealing temperature changes.

  6. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. A review of the literature indicated that the Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. We selected diffusion coatings of Cr and Al, and surface coatings of Si and Ti for the preliminary testing. These coatings will be applied using the fluidized bed chemical vapor deposition technique developed at SRI which is rapid and relatively inexpensive. We have procured coupons of typical alloys used in a gasifier. These coupons will be coated with Cr, Al, Si, and Ti. The samples will be tested in a bench-scale reactor using simulated coal gas compositions. In addition, we will be sending coated samples for insertion in the gas stream of the coal gasifier.

  7. Effect of alloying elements and residuals on corrosion resistance of type 444 stainless steel

    SciTech Connect

    Dowling, N.J.E.; Kim, Y.H.; Ahn, S.K.; Lee, Y.D.

    1999-02-01

    The principal criteria for the corrosion resistance of intermediate-grade ferritic stainless steels (SS) were examined in a neutral chloride (Cl{sup {minus}}) solution. The effect of increasing quantities of chromium and molybdenum was estimated for several heats in terms of the breakdown potential (E{sub b}). The effect of inclusions (particularly the oxide-sulfide type) in type 444 SS ([UNS S44400] 19% Cr-2% Mo-Nb or 19% Cr-2% Mo alloy), combined with the alloying element trend, permitted derivation of an expression that integrated both phenomena. The expression represents the mutually opposing effects of the chromium/molybdenum passive film reinforcement as represented by the pitting resistance equivalent number (PREN), as well as incorporating the deleterious contribution of the inclusion density ({Psi}/mm{sup 2}). Aluminum reduced the total inclusion content, which was associated with an increase in E{sub b}. Since no aluminum was detected in the passive film of high aluminum steels, it appeared likely that the prime effect of this element on corrosion resistance was via inclusion suppression. Corrosion studies of welded type 444 SS demonstrated that dual stabilization with low individual concentrations of titanium and niobium provided optimum corrosion resistance. This apparent synergism of niobium and titanium was independent of the surface of the welded materials, which were examined in the as-received, pickled, or polished states. The effect of the surface state in all cases was shown to exercise a critical effect on passive behavior.

  8. High-strength economically alloyed corrosion-resistant steels with the structure of nitrogen martensite

    NASA Astrophysics Data System (ADS)

    Bannykh, O.; Blinov, V.; Lukin, E.

    2016-04-01

    The use of nitrogen as the main alloying element allowing one both to increase the corrosion resistance and mechanical properties of steels and to improve their processability is a new trend in physical metallurgy of high-strength corrosion resistant steels. The principles of alloying, which are developed for high-nitrogen steel in IMET RAS, ensure the formation of the structure, which contains predetermined amounts of martensite (70-80%) and austenite (20-30%) and is free from δ-ferrite, σ-phase, and Cr23C6 carbide. These principles were used as the base for the creation of new high-strength corrosion-resistant weldable and deformable 0Kh16AN5B, 06Kh16AN4FD, 08Kh14AN4MDB, 09Kh16AN3MF, 27Kh15AN3MD2, 40Kh13AN3M2, and 19Kh14AMB steels, which are operative at temperatures ranging from - 70 to 400°C. The developed nitrogen-containing steels compared with similar carbon steels are characterized by a higher resistance to pitting and crevice corrosion and are resistant to stress corrosion cracking. The new steels successfully passed trial tests as heavy duty articles.

  9. Microstructural Characteristics of Plasma Nitrided Layer on Hot-Rolled 304 Stainless Steel with a Small Amount of α-Ferrite

    NASA Astrophysics Data System (ADS)

    Xu, Xiaolei; Yu, Zhiwei; Cui, Liying; Niu, Xinjun; Cai, Tao

    2016-02-01

    The hot-rolled 304 stainless steel with γ-austenite and approximately 5 pct α-ferrite elongated along the rolling direction was plasma-nitrided at a low temperature of 693 K (420 °C). X-ray diffraction results revealed that the nitrided layer was mainly composed of the supersaturated solid solution of nitrogen in austenite ( γ N). Transmission electron microscopy (TEM) observations showed that the microstructure of the γ N phase exhibited "fracture factor contrast" reflective of the occurrence of fine pre-precipitations in γ N by the continuous precipitation. The occurrence of a diffuse scattering effect on the electron diffraction spots of γ N indicated that the pre-precipitation took place in γ N in the form of strongly bonded Cr-N clusters or pairs due to a strong attractive interaction of nitrogen with chromium. Scanning electron microscopy and TEM observations indicated that the discontinuous precipitation initiated from the γ/ α interfaces and grew from the austenite boundaries into austenite grains to form a lamellar structure consisting of CrN and ferrite. The orientation relationship between CrN and ferrite corresponded to a Baker-Nutting relationship: (100)CrN//(100) α ; [011]CrN//[001] α . A zigzag boundary line following the banded structure of alternating γ-austenite and elongated α-ferrite was presented between the nitrided layer and the substrate to form a continuous varying layer thickness, which resulted from the difference in diffusivities of nitrogen in α-ferrite and γ-austenite, along the γ/ α interfaces and through the lattice. Microstructural features similar to the γ N were also revealed in the ferrite of the nitrided layer by TEM. It was not excluded that a supersaturated solid solution of nitrogen in ferrite ( α N) formed in the nitrided layer.

  10. Corrosion resistant process piping changes in economics

    SciTech Connect

    Lain, E.H. Jr.

    1996-07-01

    In recent years, the process piping industry has seen dramatic changes occur in corrosion resistant materials. Some changes have occurred in the form of new and modified materials becoming available. However, the most dramatic changes have occurred in the pricing of some older and well known materials. These economic changes have been dramatic and quick, so much so that the old established budget pricing ``rules of thumb`` used for many years to estimate piping projects are no longer valid. In many instances, the prices of some premium metals (titanium, for example) are now on a comparatively equal basis even with high alloys when all factors including densities, special fabrication requirements and service life are taken into account. The purpose of this paper is to discuss some commonly encountered corrosion resistant piping materials, a brief summary of their chemical and mechanical properties and usage. However, the focus of the paper presented will be economic. It will detail the current raw material prices for high alloys including duplex stainless steels, nickel and nickel alloys, Hastelloys+, as well as the reactive metals, zirconium and titanium. In addition, a typical fabricated piping spool in various diameters will be estimated for all of the above metals and the results plotted in graphical format for quick comparison. Last, a quick method will be presented to estimate as fabricated piping costs if the base material price for pipe is known.

  11. Poly(aniline) in corrosion resistant coatings

    SciTech Connect

    McAndrew, T.P.; Miller, S.A.; Gilicinski, A.G.; Robeson, L.M.

    1996-10-01

    During the past two decades, one of the most active fields of solid-state science has been electrically conductive polymers. These are polymers which are insulators as prepared, but which can be converted to polymers having many or all the properties of a metal, by virtue of appropriate chemical/electrochemical oxidation or reduction. Typically, applications examined for electrically conductive polymers have been in areas such as rechargeable batteries and charge dissipative coatings. Recently it has been reported that poly(aniline), in its electrically conductive, protonated form, shows excellent performance as a coating for preventing the corrosion of carbon steel. The present research has shown that in fact, the non-conductive, unprotonated form of poly(aniline) shows even better performance in corrosion prevention than the conductive form. Moreover, it has been shown that poly(aniline) can be blended with other polymers to improve their corrosion resistance performance (e.g., polyimides), or used as a hardener for epoxides or diisocyanates, to give very good corrosion resistant coatings. Poly(aniline) performance is explained in terms of its ability to form dense, adherent films, and create a basic surface on carbon steel surfaces.

  12. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 4 2013-10-01 2013-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  13. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 46 Shipping 4 2010-10-01 2010-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  14. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 4 2014-10-01 2014-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  15. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 4 2011-10-01 2011-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  16. 46 CFR 111.01-11 - Corrosion-resistant parts.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 4 2012-10-01 2012-10-01 false Corrosion-resistant parts. 111.01-11 Section 111.01-11 Shipping COAST GUARD, DEPARTMENT OF HOMELAND SECURITY (CONTINUED) ELECTRICAL ENGINEERING ELECTRIC SYSTEMS-GENERAL REQUIREMENTS General § 111.01-11 Corrosion-resistant parts. Each enclosure and part of...

  17. High-resolution electron microscopy observation and dislocation reaction mechanism of fivefold twinning in a Cu-rich precipitate in a cold rolled ferritic steel containing copper

    SciTech Connect

    Wang, Ling; Wang, Wei; Chen, Bolin; Zhou, Xiying; Li, Zhongwen; Zhou, Bangxin; Wang, Lumin

    2014-09-15

    Ferritic steels containing copper have been studied as model systems for clusters/precipitate formation in reactor pressure vessel steels. The samples were aged at 400 °C for 4000 h and subsequently cold rolled to 30% reduction at room temperature. The microstructural characteristics of the samples were analyzed using high-resolution transmission electron microscopy. Direct evidence was found that the fivefold twinning occurs via simultaneous emission of two Shockley partial dislocations from two particular α-Fe/Cu interfaces, and then the pileup tips of the twofold twin. - Highlights: • Fivefold twin is observed in a Cu-rich precipitate in cold rolled ferritic steels. • A dislocation reaction mechanism for the fivefold twin formation is proposed. • Two particular mismatching α-Fe/Cu-rich precipitate interfaces play a critical role.

  18. Corrosion resistant iron aluminides exhibiting improved mechanical properties and corrosion resistance

    DOEpatents

    Liu, Chain T.; McKamey, Claudette G.; Tortorelli, Peter F.; David, Stan A.

    1994-01-01

    The specification discloses a corrosion-resistant intermetallic alloy comprising, in atomic percent, an FeAl iron aluminide containing from about 30 to about 40% aluminum alloyed with from about 0.01 to 0.4% zirconium and from 0.01 to about 0.8% boron. The alloy exhibits considerably improved room temperature ductility for enhanced usefulness in structural applications. The high temperature strength and fabricability is improved by alloying with molybdenum, carbon, chromium and vanadium.

  19. Corrosion resistant iron aluminides exhibiting improved mechanical properties and corrosion resistance

    DOEpatents

    Liu, C.T.; McKamey, C.G.; Tortorelli, P.F.; David, S.A.

    1994-06-14

    The specification discloses a corrosion-resistant intermetallic alloy comprising, in atomic percent, an FeAl iron aluminide containing from about 30 to about 40% aluminum alloyed with from about 0.01 to 0.4% zirconium and from 0.01 to about 0.8% boron. The alloy exhibits considerably improved room temperature ductility for enhanced usefulness in structural applications. The high temperature strength and fabricability is improved by alloying with molybdenum, carbon, chromium and vanadium. 9 figs.

  20. Effect of ultrafine grain on tensile behaviour and corrosion resistance of the duplex stainless steel.

    PubMed

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang; Limin, Dong

    2016-05-01

    The ultrafine grained 2205 duplex stainless steel was obtained by cold rolling and annealing. The tensile properties were investigated at room temperature. Comparing with coarse grained stainless steel, ultrafine grained sample showed higher strength and plasticity. In addition, grain size changed deformation orientation. The strain induced α'-martensite was observed in coarse grained 2205 duplex stainless steel with large strain. However, the grain refinement inhibited the transformation of α'-martensite;nevertheless, more deformation twins improved the strength and plasticity of ultrafine grained 2205 duplex stainless steel. In addition, the grain refinement improved corrosion resistance of the 2205 duplex stainless steel in sodium chloride solution. PMID:26952459

  1. Effect of ferrite formation on abnormal austenite grain coarsening in low-alloy steels during hot rolling process

    SciTech Connect

    Asahi, Hitoshi; Ueno, Masakatsu; Yagi, Akira

    1998-05-01

    Abnormal coarsening of austenite ({gamma}) grains occurred in low-alloy steels during a seamless pipe hot-rolling process. Often, the grains became several hundred micrometer in diameter. This made it difficult to apply direct quenching to produce high-performance pipes. The phenomenon of grain coarsening was successfully reproduced using a thermomechanical simulator, and the factors which affected grain coarsening were clarified. The mechanism was found to be basically strain-induced grain growth which occurred during reheating at around 930 C. Furthermore, once a pipe temperature decreased to the dual-phase region after the minimal hot working and prior to the reheating process, the grain coarsening was more pronounced. It was understood that the formation of ferrite along grain boundaries had the role of reducing the migration of grain boundaries into neighboring grains, leaving a strain-free, recrystallized region behind. This abnormal grain coarsening was found to be effectively prevented by an addition of Nb, the content of which varied depending on the C content. The effect of the Nb addition was confirmed by an in-line test.

  2. Coal Ash Corrosion Resistant Materials Testing

    SciTech Connect

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2003-08-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a reasonably high alkali content, thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was well within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that the aggressive alkali-iron-trisulfate constituent was present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. This report provides the results of the evaluation of Test Section C, including the samples that remained in the Test Section for the full exposure period as well as those that were removed early. The analysis of Test Section C followed much the same protocol that was employed in the assessment of Test Section A. Again, the focus was on determining and documenting the relative corrosion rates of the candidate materials. The detailed results of the investigation are included in this report as a series of twelve appendices. Each appendix is devoted to the performance of one of the candidate alloys. The table below summarizes metal loss rate for the worst case sample of each of the candidate materials for both Test Sections A and C

  3. Coal Ash Corrosion Resistant Materials Testing Program

    SciTech Connect

    McDonald, D K

    2003-04-22

    The "Coal Ash Corrosion Resistant Materials Testing Program" is being conducted by The Babcock & Wilcox Company (B&W), the U.S. Department of Energy (DOE) and the Ohio Coal Development Office (OCDO) at Reliant Energy's Niles plant in Niles, Ohio to provide full-scale, in-situ testing of recently developed boiler superheater materials. Fireside corrosion is a key issue for improving efficiency of new coal fired power plants and improving service life in existing plants. In November 1998, B&W began development of a system to permit testing of advanced tube materials at metal temperatures typical of advanced supercritical steam temperatures (1100°F and higher) in a boiler exhibiting coal ash corrosive conditions. Several materials producers including Oak Ridge National Laboratory (ORNL) contributed advanced materials to the project. In the spring of 1999 a system consisting of three identical sections, each containing multiple segments of twelve different materials, was installed. The sections are cooled by reheat steam, and are located just above the furnace entrance in Niles' Unit #1, a 110 MWe unit firing high sulfur Ohio coal. In November 2001 the first section was removed for thorough metallurgical evaluation after 33 months of operation. The second and third sections remain in service and the second is expected to be removed in the fall of 2003; the last is tentatively planned for the fall of 2004. This paper describes the program; its importance; the design, fabrication, installation and operation of the test system; materials utilized; experience to date; and results of the evaluation of the first section.

  4. Thermal sprayed zirconium coatings for corrosion resistance

    SciTech Connect

    Bamola, R.K.

    1992-01-01

    Vacuum Plasma Spraying (VPS) is conducted in inert reduced pressures. This results in higher particle velocities than in atmospheric plasma spraying. Reverse arc sputter cleaning and pre-heating of the workpiece lead to elevated substrate temperatures during deposition, allowing sintering of the coating and, thus, enhanced densities and bond strengths. Inert Environment Electric Arc Spraying (IEAS) is performed in inert gas chambers, utilizing wire as the feedstock. This leads to lower gas content in the coating, since the initial gas content in wire is lower than that of the powder feedstock used in VPS. Controlled atmosphere sprayed zirconium coatings had inferior mechanical and corrosion properties when compared with bulk zirconium. The VPS coatings displayed higher bond strengths and better cavitation erosion resistance than did the IEAS coatings. The IEAS coatings had lower gas content and showed better electrochemical and corrosion behavior. The lower gas content for IEAS was due to a lower initial gas level in the wire feedstock used in this process. Also, scanning electron microscopy revealed that larger particles result in the IEAS process. Thus, a smaller surface-area-to-volume ratio is available for gas-metal reactions to occur. Improvements in mechanical and corrosion properties for the IEAS coatings were due to elevated substrate temperatures during deposition. Compressive surface stresses induced by post-spray shot-peening enhanced corrosion and cavitation resistance of IEAS coatings. Coating porosity caused failure during immersion testing. Therefore, it was concluded that controlled environment thermal spraying of zirconium is not suitable for forming corrosion resistant coatings on steel. ZrN coatings were formed by electric arc spraying using a nitrogen shroud and post-spray nitriding. Two phases; ZrN and zirconium solid solution, exist in the as-sprayed coating. Nitriding increases the proportion of ZrN.

  5. Effect of grain refinement and electrochemical nitridation on corrosion resistance of the 316L stainless steel for bipolar plates in PEMFCs environment

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Hongyun, Luo

    2015-10-01

    The stain-induced nanocrystalline α'-martensite was obtained by cryogenic cold rolling at liquid-nitrogen temperature for 316L stainless steel. The electrochemical results showed nanocrystalline 316L stainless steel deteriorated its corrosion resistance in a typical proton exchange membrane fuel cell environment compared with coarse grained one. However, comparing with electrochemically nitrided coarse grained stainless steel, electrochemically nitrided nanocrystalline stainless steel improved significantly corrosion resistance in the same environment, which was supported further by Mott-Shottky analysis. X-ray photoelectron spectroscopy analysis revealed that the nanocrystalline promoted the enrichment of nitrogen and chromium and inhibited form of NH3 on the surface, which could significantly improve the corrosion resistance of the 316L stainless steel. The present study showed that the electrochemically nitrided 316L stainless steel was more suitable for the bipolar plates in proton exchange membrane fuel cell environment than the untreated one, especially for nanocrystalline stainless steel.

  6. Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

    SciTech Connect

    Bhatt, R.B.; Kamat, H.S.; Ghosal, S.K.; De, P.K.

    1999-10-01

    The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance of pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constituent phases, which are responsible for improved resistance to pitting corrosion.

  7. Influence of nitrogen in the shielding gas on corrosion resistance of duplex stainless steel welds

    NASA Astrophysics Data System (ADS)

    Bhatt, R. B.; Kamat, H. S.; Ghosal, S. K.; de, P. K.

    1999-10-01

    The influence of nitrogen in shielding gas on the corrosion resistance of welds of a duplex stainless steel (grade U-50), obtained by gas tungsten arc (GTA) with filler wire, autogenous GTA (bead-on-plate), electron beam welding (EBW), and microplasma techniques, has been evaluated in chloride solutions at 30 °C. Pitting attack has been observed in GTA, electron beam welding, and microplasma welds when welding has been carried out using pure argon as the shielding gas. Gas tungsten arc welding with 5 to 10% nitrogen and 90 to 95% argon, as the shielding gas, has been found to result in an improved pitting corrosion resistance of the weldments of this steel. However, the resistance to pitting of autogenous welds (bead-on-plate) obtained in pure argon as the shielding gas has been observed to remain unaffected. Microscopic examination, electron probe microanalysis (EPMA), and x-ray diffraction studies have revealed that the presence of nitrogen in the shielding gas in the GTA welds not only modifies the microstructure and the austenite to ferrite ratio but also results in a nearly uniform distribution of the various alloying elements, for example, chromium, nickel, and molybdenum among the constitutent phases, which are responsible for improved resistance to pitting corrosion.

  8. Corrosion resistance of stainless steels during thermal cycling in alkali nitrate molten salts.

    SciTech Connect

    Bradshaw, Robert W.; Goods, Steven Howard

    2001-09-01

    The corrosion behavior of three austenitic stainless steels was evaluated during thermal cycling in molten salt mixtures consisting of NaNO{sub 3} and KNO{sub 3}. Corrosion tests were conducted with Types 316, 316L and 304 stainless steels for more than 4000 hours and 500 thermal cycles at a maximum temperature of 565 C. Corrosion rates were determined by chemically descaling coupons. Metal losses ranged from 5 to 16 microns and thermal cycling resulted in moderately higher corrosion rates compared to isothermal conditions. Type 316 SS was somewhat more corrosion resistant than Type 304 SS in these tests. The effect of carbon content on corrosion resistance was small, as 316L SS corroded only slightly slower than 316 SS. The corrosion rates increased as the dissolved chloride content of the molten salt mixtures increased. Chloride concentrations approximating 1 wt.%, coupled with thermal cycling, resulted in linear weight loss kinetics, rather than parabolic kinetics, which described corrosion rates for all other conditions. Optical microscopy and electron microprobe analysis revealed that the corrosion products consisted of iron-chromium spinel, magnetite, and sodium ferrite, organized as separate layers. Microanalysis of the elemental composition of the corrosion products further demonstrated that the chromium content of the iron-chromium spinel layer was relatively high for conditions in which parabolic kinetics were observed. However, linear kinetics were observed when the spinel layer contained relatively little chromium.

  9. Weldability of corrosion-resistant high-nitrogen austenitic Kh22AG16N8M-type steels

    NASA Astrophysics Data System (ADS)

    Bannykh, O. A.; Blinov, V. M.; Kostina, M. V.; Blinov, E. V.; Zvereva, T. N.

    2007-10-01

    The influence of thermal treatment on the structures and mechanical properties of welds of corrosion-resistant high-nitrogen austenitic 05Kh22AG16N8M-type steels is studied. In these steels, austenite is found to be highly resistant to discontinuous precipitation and the formation of σ phase and δ ferrite upon cooling regardless of the temperature of heating for quenching (from 900 to 1250°C) and the cooling conditions (water, air, furnace). Welding of these steels can produce high-strength welds with an enhanced impact toughness.

  10. Nanosecond laser surface modification of AISI 304L stainless steel: Influence the beam overlap on pitting corrosion resistance

    NASA Astrophysics Data System (ADS)

    Pacquentin, Wilfried; Caron, Nadège; Oltra, Roland

    2014-01-01

    Surface modifications of AISI 304L stainless steel by laser surface melting (LSM) were investigated using a nanosecond pulsed laser-fibre doped by ytterbium at different overlaps. The objective was to study the change in the corrosion properties induced by the treatment of the outer-surface of the stainless steel without modification of the bulk material. Different analytical techniques such as scanning electron microscopy (SEM), X-ray diffraction (XRD), and glow discharge optical emission spectrometry (GDOES) were used to characterize the laser-melted surface. The corrosion resistance was evaluated in a chloride solution at room temperature by electrochemical tests. The results showed that the crystallographic structure, the chemical composition, the properties of the induced oxide layer and consequently the pitting corrosion resistance strongly depend on the overlap rate. The most efficient laser parameters led to an increase of the pitting potential by more than 300 mV, corresponding to a quite important improvement of the corrosion resistance. This latter was correlated to chromium enrichment (47 wt.%) at the surface of the stainless steel and the induced absence of martensite and ferrite phases. However, these structural and chemical modifications were not sufficient to explain the change in corrosion behaviour: defects and adhesion of the surface oxide layer must have been taken into consideration.

  11. Coal Ash Corrosion Resistant Materials Testing

    SciTech Connect

    D. K. McDonald; P. L. Daniel; D. J. DeVault

    2007-12-31

    In April 1999, three identical superheater test sections were installed into the Niles Unit No.1 for the purpose of testing and ranking the coal ash corrosion resistance of candidate superheater alloys. The Niles boiler burns high sulfur coal (3% to 3.5%) that has a moderate alkali content (0.2% sodium equivalents), thus the constituents necessary for coal ash corrosion are present in the ash. The test sections were controlled to operate with an average surface metal temperature from approximately 1060 F to 1210 F which was within the temperature range over which coal ash corrosion occurs. Thus, this combination of aggressive environment and high temperature was appropriate for testing the performance of candidate corrosion-resistant tube materials. Analyses of the deposit and scale confirmed that aggressive alkali sulfate constituents were present at the metal surface and active in tube metal wastage. The test sections were constructed so that the response of twelve different candidate tube and/or coating materials could be studied. The plan was to remove and evaluate one of the three test sections at time intervals of 1 year, 3 years, and 5 years. This would permit an assessment of performance of the candidate materials as a function of time. Test Section A was removed in November 2001 after about 24 months of service at the desired steam temperature set point, with about 15.5 months of exposure at full temperature. A progress report, issued in October 2002, was written to document the performance of the candidate alloys in that test section. The evaluation described the condition of each tube sample after exposure. It involved a determination of the rate of wall thickness loss for these samples. In cases where there was more than one sample of a candidate material in the test section, an assessment was made of the performance of the alloy as a function of temperature. Test Sections B and C were examined during the November 2001 outage, and it was decided that

  12. Hot corrosion resistance of nickel-chromium-aluminum alloys

    NASA Technical Reports Server (NTRS)

    Santoro, G. J.; Barrett, C. A.

    1977-01-01

    The hot corrosion resistance of nickel-chromium-aluminum alloy was examined by cyclically oxidizing sodium sulfate coated specimens in still air at 900, 1000 and 1100 C. The compositions tested were within the ternary region: Ni; Ni-50 at.% Cr; and Ni-50 at.% Al. At each temperature the corrosion data were statistically fitted to a third order regression equation as a function of chromium and aluminum contents. Corrosion isopleths were prepared from these equations. Compositional regions with the best hot corrosion resistance were identified.

  13. Vapor aluminum diffused steels for high-temperature corrosion resistance

    SciTech Connect

    Bayer, G.T.

    1995-08-01

    Steel products and fabrications that are vapor aluminum diffused by the pack cementation process offer greatly enhanced corrosion resistance in high-temperature oxidizing, sulfidizing, carburizing, and hydrogen-containing environments. Pipes and tubing are most frequently diffused with aluminum for use as transfer lines, heat exchangers, reactors, or in process furnaces handling corrosive materials. Vapor aluminum diffusion by the pack cementation process is the only practical way of providing this form of high-temperature corrosion resistance on the inside of pipes and tubes.

  14. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel

    NASA Astrophysics Data System (ADS)

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-02-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer.

  15. Formation of Surface Corrosion-Resistant Nanocrystalline Structures on Steel.

    PubMed

    Nykyforchyn, Hryhoriy; Kyryliv, Volodymyr; Maksymiv, Olha; Slobodyan, Zvenomyra; Tsyrulnyk, Oleksandr

    2016-12-01

    Engineering materials with nanocrystalline structure could be exploited under simultaneous action of mechanical loading and corrosion environments; therefore, their corrosion resistance is important. Surface nanocrystalline structure was generated on middle carbon steels by severe plastic deformation using the method of mechanical pulse friction treatment. This treatment additionally includes high temperature phase transformation and alloying. Using a complex of the corrosive, electrochemical and physical investigations, it was established that nanocrystalline structures can be characterized by lower or increased corrosion resistance in comparison with the reference material. It is caused by the action of two confronting factors: arising energy level and anticorrosive alloying of the surface layer. PMID:26831689

  16. On texture, corrosion resistance and morphology of hot-dip galvanized zinc coatings

    NASA Astrophysics Data System (ADS)

    Asgari, H.; Toroghinejad, M. R.; Golozar, M. A.

    2007-06-01

    Texture is an important factor which affects the coating properties. Chemical composition of the zinc bath can strongly influence the texture of hot-dip galvanized coatings. In this study, lead content of the zinc bath was changed from 0.01 wt.% to 0.11 wt.%. Specimens were prepared from zinc baths of different lead content and its texture was evaluated using X-ray diffraction. Corrosion behaviour was analyzed by Tafel extrapolation and linear polarization tests. To study the corrosion products of the specimens, salt spray test was employed. Also, the spangle size of the specimens was determined using line intercept method. From the experimental results it was found that (00.2) basal plane texture component would be weakened by increasing the lead content of the zinc and conversely, (20.1) high angle pyramidal texture components strengthened. Besides, coatings with strong (00.2) texture component and weaker (20.1) component have better corrosion resistance than the coatings with weak (00.2) and strong (20.1) texture components. In addition, surface morphology would be changed and presence of basal planes decreases at the coating surface due to the increase of lead in the zinc bath. Furthermore, spangle size would be increased by increasing the lead content of the zinc bath. Investigation on the effects of skin pass rolling showed that in this case, (00.2) basal texture component and corrosion resistance of the skin passed specimens, in comparison with non-skin passed specimens, have been decreased.

  17. Corrosion-resistant, electrically-conductive plate for use in a fuel cell stack

    DOEpatents

    Carter, J. David; Mawdsley, Jennifer R.; Niyogi, Suhas; Wang, Xiaoping; Cruse, Terry; Santos, Lilia

    2010-04-20

    A corrosion resistant, electrically-conductive, durable plate at least partially coated with an anchor coating and a corrosion resistant coating. The corrosion resistant coating made of at least a polymer and a plurality of corrosion resistant particles each having a surface area between about 1-20 m.sup.2/g and a diameter less than about 10 microns. Preferably, the plate is used as a bipolar plate in a proton exchange membrane (PEMFC) fuel cell stack.

  18. High temperature, low expansion, corrosion resistant ceramic and gas turbine

    DOEpatents

    Rauch, Sr., Harry W.

    1981-01-01

    The present invention relates to ZrO.sub.2 -MgO-Al.sub.2 O.sub.3 -SiO.sub.2 ceramic materials having improved thermal stability and corrosion resistant properties. The utilization of these ceramic materials as heat exchangers for gas turbine engines is also disclosed.

  19. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  20. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  1. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  2. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  3. 49 CFR 179.201-5 - Postweld heat treatment and corrosion resistance.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Postweld heat treatment and corrosion resistance....201-5 Postweld heat treatment and corrosion resistance. (a) Tanks and attachments welded directly... tested to demonstrate that they possess the corrosion resistance specified in § 179.200-7(d), Footnote...

  4. High-temperature corrosion resistance of ceramics and ceramic coatings

    SciTech Connect

    Tortorelli, P.F.

    1996-06-01

    Ceramics and ceramic composites offer the potential to operate fossil energy systems at the higher temperatures necessary for improved energy efficiency and better environmental control. However, because many fossil fuel-derived processes contain sulfur, chlorine, and carbon, as well as oxygen, degradation from high-temperature corrosion and environmental effects arising from reactions of solids with gases and condensable products is a common life-determining factor in operating systems. Ceramic-based products are not immune to such degradation; adequate corrosion resistance must be assured to exploit the technical and economic potential of such materials. This is normally accomplished by using stable, sound oxides that exist in their bulk form, that naturally grow as surface layers upon exposure to an oxidizing environment, or that are deposited as a coating on a susceptible material. It is therefore important to examine the critical issues with respect to more environmental stability of ceramics that have the potential to be corrosion resistant in particular fossil environments. Key aspects include not only chemical compatibility, but the influence of the environment on the mechanical behavior of the ceramic materials. In addition, for coatings, the mechanical reliability of the ceramic is a key issue in that an otherwise corrosion-resistant surface layer must remain sound and adherent in order to provide protection to the underlying substrate. The purpose of this work is to support the development of advanced ceramics and ceramic composites for applications in fossil environments by examining critical issues related to high-temperature corrosion resistance. More specifically, the overall objective of this task is to examine the chemical compatibility and reliability of potentially corrosion-resistant ceramics being developed as protective overcoats and/or structural materials as parts of other work elements funded by the AR&TD Program.

  5. Structure and mechanical properties of the three-layer material based on a vanadium alloy and corrosion-resistant steel

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rozhnov, A. B.; Nechaikina, T. A.; Rogachev, S. O.; Zavodchikov, S. Yu.; Khatkevich, V. M.

    2014-10-01

    The quality of three-layer pipes has been studied; they are manufactured by hot pressing of a three-layer assembly of tubular billets followed by forging and cold rolling. The operating core is made from a V-4Ti-4Cr alloy. The protective claddings are made from corrosion-resistant steels of two grades, 08Kh17T and 20Kh13. The results of investigation into the structure and microhardness of the junction zone of steel and the vanadium alloy, which includes a contact zone and a transition diffusion layer, are reported. The 08Kh17T steel is shown to be a preferred cladding material.

  6. Corrosion resistance of GTAW and EBW welded joints of DIN W. Nr. 1.4462 (UNS S31803): Effect of post-weld-heat-treatment

    SciTech Connect

    Brandi, S.D.; Padilha, A.F.; Wolynec, S.

    1996-12-01

    The duplex stainless steels present better corrosion behavior than the conventional stainless steels. This is due to their chemical composition (Cr, Ni, Mo, N) and a balanced microstructure (50% ferrite). It might be an increase on the volumetric fraction of ferrite, depending on the cooling rate after welding. In the same way the chemical composition can be altered by a loss of the alloying elements during welding, such as N. Both phenomena will decrease the corrosion resistance of the weldment. Autogenous GTAW and EBW were used to join the plates. Several corrosion tests were used to evaluate the behavior of the joints in as-welded (AW) and post-welded-heat-treated (PWHT) conditions. The results were analyzed and correlated to the microstructure of the welded joints. The main conclusion of this work is that corrosion resistance of both joint processes (EBW and GTAW) in as-welded condition is inadequate. PWHT (post-weld-heat-treatment) dissolved the chromium-rich precipitates, restored the equilibrium amount of austenite in the joints and recovered their corrosion resistance.

  7. Microstructures, Mechanical Properties, and Strain Hardening Behavior of an Ultrahigh Strength Dual Phase Steel Developed by Intercritical Annealing of Cold-Rolled Ferrite/Martensite

    NASA Astrophysics Data System (ADS)

    Mazaheri, Y.; Kermanpur, A.; Najafizadeh, A.

    2015-07-01

    A dual phase (DP) steel was produced by a new process utilizing an uncommon cold-rolling and subsequent intercritical annealing of a martensite-ferrite duplex starting structure. Ultrafine grained DP steels with an average grain size of about 2 μm and chain-networked martensite islands were achieved by short intercritical annealing of the 80 pct cold-rolled duplex microstructure. The strength of the low carbon steel with the new DP microstructure was reached about 1300 MPa (140 pct higher than that of the as-received state, e.g., 540 MPa), without loss of ductility. Tensile testing revealed good strength-elongation balance for the new DP steels (UTS × UE ≈ 11,000 to 15,000 MPa pct) in comparison with the previous works and commercially used high strength DP steels. Two strain hardening stages with comparable exponents were observed in the Holloman analysis of all DP steels. The variations of hardness, strength, elongation, and strain hardening behavior of the specimens with thermomechanical parameters were correlated to microstructural features.

  8. Corrosion resistant pipe with extremely high impact resistance

    SciTech Connect

    Drake, S.

    1999-11-01

    The next generation of fiberglass pipe, which combines outstanding corrosion resistance to an extremely wide range of industrial chemicals with impact resistance more than 100 times better than existing fiberglass pipe, is introduced. This pipe is initially rated for operating pressures of 150 psi (10 Bar) at up to 225 F (107 C), and has corrosion resistance that generally is as good or better than traditional vinyl ester or epoxy resins. Its resistance to halogens such as chlorine and bromine is especially outstanding. These properties are achieved with the use of a new type of DUCTILE thermosetting resin. Included is a discussion of the resin system and data comparing the properties of this new piping system with traditional epoxy and vinyl ester piping.

  9. Enhancement of Corrosion Resistance of Zinc Coatings Using Green Additives

    NASA Astrophysics Data System (ADS)

    Punith Kumar, M. K.; Srivastava, Chandan

    2014-10-01

    In the present work, morphology, microstructure, and electrochemical behavior of Zn coatings containing non-toxic additives have been investigated. Zn coatings were electrodeposited over mild steel substrates using Zn sulphate baths containing four different organic additives: sodium gluconate, dextrose, dextrin, and saccharin. All these additives are "green" and can be derived from food contents. Morphological and structural characterization using electron microscopy, x-ray diffraction, and texture co-efficient analysis revealed an appreciable alteration in the morphology and texture of the deposit depending on the type of additive used in the Zn plating bath. All the Zn coatings, however, were nano-crystalline irrespective of the type of additive used. Polarization and electrochemical impedance spectroscopic analysis, used to investigate the effect of the change in microstructure and morphology on corrosion resistance behavior, illustrated an improved corrosion resistance for Zn deposits obtained from plating bath containing additives as compared to the pure Zn coatings.

  10. Highly corrosion resistant weld overlay for oil patch applications

    SciTech Connect

    Hibner, E.L.; Maligas, M.N.; Vicic, J.C.

    1994-12-31

    Petroleum equipment companies currently sell 4130 and 4140 steel pipe with alloy 625 (UNS N06625) weld overlay for Oil Patch applications. Alloy 686 (UNS N06686), because of it`s superior corrosion resistance, is currently being evaluated as a replacement material for alloy 625. Mechanical properties and Slow Strain Rate test results for the alloy 686 weld overlay are discussed relative to the alloy 625 weld overlay.

  11. Corrosion resistant coatings suitable for elevated temperature application

    DOEpatents

    Chan, Kwai S.; Cheruvu, Narayana Sastry; Liang, Wuwei

    2012-07-31

    The present invention relates to corrosion resistance coatings suitable for elevated temperature applications, which employ compositions of iron (Fe), chromium (Cr), nickel (Ni) and/or aluminum (Al). The compositions may be configured to regulate the diffusion of metals between a coating and a substrate, which may then influence coating performance, via the formation of an inter-diffusion barrier layer. The inter-diffusion barrier layer may comprise a face-centered cubic phase.

  12. Impurity control and corrosion resistance of magnesium-aluminum alloy

    SciTech Connect

    Liu, M.; Song, GuangLing

    2013-01-01

    The corrosion resistance of magnesium alloys is very sensitive to the contents of impurity elements such as iron. In this study, a series of diecast AXJ530 magnesium alloy samples were prepared with additions of Mn and Fe. Through a comprehensive phase diagram calculation and corrosion evaluation, the mechanisms for the tolerance limit of Fe in magnesium alloy are discussed. This adds a new dimension to control the alloying impurity in terms of alloying composition design and casting conditions.

  13. Electrodeposition and Corrosion Resistance of Ni-Graphene Composite Coatings

    NASA Astrophysics Data System (ADS)

    Szeptycka, Benigna; Gajewska-Midzialek, Anna; Babul, Tomasz

    2016-03-01

    The research on the graphene application for the electrodeposition of nickel composite coatings was conducted. The study assessed an important role of graphene in an increased corrosion resistance of these coatings. Watts-type nickel plating bath with low concentration of nickel ions, organic addition agents, and graphene as dispersed particles were used for deposition of the composite coatings nickel-graphene. The results of investigations of composite coatings nickel-graphene deposited from the bath containing 0.33, 0.5, and 1 g/dm3 graphene and one surface-active substance were shown. The contents of particles in coatings, the surface morphology, the cross-sectional structures of the coated samples, and their thickness and the internal stresses were studied. Voltammetric method was used for examination of the corrosion resistance of samples of composite coatings in 0.5 M NaCl. The obtained results suggest that the content of incorporated graphene particles increases with an increasing amount of graphene in plating bath. The application of organic compounds was advantageous because it caused compressive stresses in the deposited coatings. All of the nickel-graphene composite layers had better corrosion resistance than the nickel coating.

  14. Effects of Cold Rolling and Strain-Induced Martensite Formation in a SAF 2205 Duplex Stainless Steel

    NASA Astrophysics Data System (ADS)

    Breda, Marco; Brunelli, Katya; Grazzi, Francesco; Scherillo, Antonella; Calliari, Irene

    2015-02-01

    Duplex stainless steels (DSSs) are biphasic steels having a ferritic-austenitic microstructure that allows them to combine good mechanical and corrosion-resistance properties. However, these steels are sensitive to microstructural modifications, such as ferrite decomposition at high temperatures and the possibility of strain-induced martensite (SIM) formation from cold-worked austenite, which can significantly alter their interesting features. In the present work, the effects of cold rolling on the developed microstructural features in a cold-rolled SAF 2205 DSS and the onset of martensitic transformation are discussed. The material was deformed at room temperature from 3 to 85 pct thickness reduction, and several characterization techniques (scanning and transmission electron microscopy, X-ray diffraction, hardness measurements, and time-of-flight-neutron diffraction) were employed in order to fully describe the microstructural behavior of the steel. Despite the low stacking fault energy of DSS austenite, which contributed to SIM formation, the steel was found to be more stable than other stainless steel grades, such as AISI 304L. Rolling textures were similar to those pertaining to single-phase materials, but the presence of the biphasic (Duplex) microstructure imposed deformation constraints that affected the developed microstructural features, owing to phases interactions. Moreover, even if an intensification of the strain field in austenite was revealed, retarded SIM transformation kinetics and lower martensite amounts with respect to AISI 304L were observed.

  15. The Effect of Low Temperature Sensitization on Corrosion Resistance of Ultrafine-Grained Type 321 Stainless Steels

    NASA Astrophysics Data System (ADS)

    Lv, Jinlong; Luo, Hongyun

    2014-01-01

    The ultrafine grain 321 stainless steel was produced by cold rolling. The microstructure, after 87% cold rolling and annealing at 380 and 450 °C, has been characterized using transmission electron microscopy and x-ray diffraction. The degree of sensitization (DOS) was investigated by means of double loop electrochemical potentiokinetic reactivation test. The results showed that the DOS was higher in samples annealed at 380 °C than that in samples annealed at 450 °C. The strain-induced martensite promoted sensitization at 380 °C and the reversion-transformed austenite-restrained sensitization or promoted healing of chromium-depleted zone at 450 °C. Although the activation and reactivation current densities in samples sensitized at 450 °C were higher than those in samples sensitized at 380 °C, higher corrosion resistance of the former was attributed to lower DOS, which was proven further by electrochemical impedance spectroscopy experiment.

  16. The development of high strength corrosion resistant precipitation hardening cast steels

    NASA Astrophysics Data System (ADS)

    Abrahams, Rachel A.

    Precipitation Hardened Cast Stainless Steels (PHCSS) are a corrosion resistant class of materials which derive their properties from secondary aging after a normalizing heat treatment step. While PHCSS materials are available in austenitic and semi-austenitic forms, the martensitic PHCSS are most widely used due to a combination of high strength, good toughness, and corrosion resistance. If higher strength levels can be achieved in these alloys, these materials can be used as a lower-cost alternative to titanium for high specific strength applications where corrosion resistance is a factor. Although wrought precipitation hardened materials have been in use and specified for more than half a century, the specification and use of PHCSS has only been recent. The effects of composition and processing on performance have received little attention in the cast steel literature. The work presented in these investigations is concerned with the experimental study and modeling of microstructural development in cast martensitic precipitation hardened steels at high strength levels. Particular attention is focused on improving the performance of the high strength CB7Cu alloy by control of detrimental secondary phases, notably delta ferrite and retained austenite, which is detrimental to strength, but potentially beneficial in terms of fracture and impact toughness. The relationship between age processing and mechanical properties is also investigated, and a new age hardening model based on simultaneous precipitation hardening and tempering has been modified for use with these steels. Because the CB7Cu system has limited strength even with improved processing, a higher strength prototype Fe-Ni-Cr-Mo-Ti system has been designed and adapted for use in casting. This prototype is expected to develop high strengths matching or exceed that of cast Ti-6Al-4V alloys. Traditional multicomponent constitution phase diagrams widely used for phase estimation in conventional stainless steels

  17. Centrifugally cast bimetallic pipe for offshore corrosion resistant pipelines

    SciTech Connect

    Yoshitake, A.; Torigoe, T.

    1994-12-31

    Centrifugally cast bimetallic pipes and fittings have been developed for the use of offshore oil and gas production. The metallurgical properties, mechanical properties, and corrosion properties of centrifugal a cast bimetallic pipe with outside metal of API 5L X52 to X65 internally clad with alloy 825 and 625 are discussed. First, molten steel for outer pipe is introduced into a rotating metallic mold. During the solidification of the outer pipe (carbon steel), the temperature of the pipe inside is monitored. After the solidification of the outer pipe, and when a certain temperature is reached, then a corrosion resistant alloy such as Alloy 825 or 625 for inside layer is poured. By controlling the casting conditions and selecting suitable flux, sound metallurgical bonded bimetallic pipe is produced with a minimum mixing layer at the interface also keeping a homogeneous outside wall thickness along the pipe length. The weld joints of the pipe are also evaluated from the view points of weldability, mechanical strength, fracture toughness, and corrosion resistance properties. The welding method applied was basically TIG welding (GTAW). COD tests at {minus}10 C are applied to the welds to investigate fracture toughness of the weld joints. Huey test according to ASTM A262C is carried out on the root of the welds as the corrosion test. As a result, the weld joint using filler wire of alloy625 from root to cover pass has proved a very reliable method from the point of view of mechanical and corrosion resistance properties. These centrifugally cast bimetallic pipes and fittings have been widely used for riser pipes, template process lines, top side and subsea manifolds, and flow bends for christmas trees in the North Sea.

  18. Increasing corrosion resistance of carbon steels by surface laser cladding

    NASA Astrophysics Data System (ADS)

    Polsky, V. I.; Yakushin, V. L.; Dzhumaev, P. S.; Petrovsky, V. N.; Safonov, D. V.

    2016-04-01

    This paper presents results of investigation of the microstructure, elemental composition and corrosion resistance of the samples of low-alloy steel widely used in the engineering, after the application of laser cladding. The level of corrosion damage and the corrosion mechanism of cladded steel samples were established. The corrosion rate and installed discharge observed at the total destruction of cladding were obtained. The regularities of structure formation in the application of different powder compositions were obtained. The optimal powder composition that prevents corrosion of samples of low-carbon low-alloy steel was established.

  19. The corrosion resistance of thermoset composites in alkaline environments

    SciTech Connect

    Kelley, D.H.; Thompson, M.J.

    1998-12-31

    Corrosion engineers need guidelines for selecting thermoset resins for aggressive applications such as hot alkali and alkaline peroxide. The suitability of fiberglass-reinforced plastic (FRP) for alkaline service depends on factors such as the ester content of the resin, the unsaturated monomer composition, and the cure system. The purpose of the present paper is to show the effect of these factors on the alkaline corrosion resistance of FRP and provide corrosion engineers with the guidance needed for selecting the best epoxy vinyl ester resins for alkaline environments.

  20. PM alloy 625M for high strength corrosion resistant applications

    SciTech Connect

    Rizzo, F.J.; Floreen, S.

    1997-06-01

    In applications where the combination of high strength and good corrosion resistance are required, there have been only a few alloys of choice. A new powder metallurgy alloy has been developed, PM 625M, a niobium modification of Alloy 625, as a material to fill this need. One area of particular interest is the nuclear power industry, where many problems have been encountered with bolts, springs, and guidepins. Mechanical properties and stress corrosion cracking data of PM 625M are presented in this paper.

  1. Development of weldable, corrosion-resistant iron-aluminide alloys

    SciTech Connect

    Maziasz, P.J.; Goodwin, G.M.; Wang, X.L.

    1995-05-01

    Corrosion-resistant, weldable FeAl alloys have been developed with improved high-temperature strength industrial applications. Previous processing difficulties with these alloys led to their evaluation as weld-overlay claddings on conventional structural steels to take advantage of their good properties now. Simplified and better processing methods for monolithic FeAl components are also currently being developed so that components for industrial testing can be made. Other avenues for producing FeAl coatings are currently being explored. Neutron scattering experiments residual stress distributions in the FeAl weld-overlay cladding began in FY 1993 and continued this year.

  2. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-12-31

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX), and report on the findings of four samples: (1) Analysis of two porous coupons after exposure to the porous metal particulate filter of the coal gasification power plant at 370 C for 2140 hours revealed that corrosion takes place in the bulk of the sample while the most external zone surface survived the test. (2) Coating and characterization of several porous 409 steel coupons after being coated with nitrides of Ti, Al and/or Si showed that adjusting experimental conditions results in thicker coatings in the bulk of the sample. (3) Analysis of coupons exposed to simulated coal gas at 370 C for 300 hours showed that a better corrosion resistance is achieved by improving the coatings in the bulk of the samples.

  3. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Jordi Perez; Marc Hornbostel; Kai-Hung Lau; Angel Sanjurjo

    2007-05-31

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated-gasification-combined-cycle (IGCC) plants to be more competitive with standard power-generation technologies. Heat-exchangers, particle filters, turbines, and other components in the IGCC system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy will improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. In this study, the use of corrosion-resistant coatings on low alloy steels was investigated for use as high-temperature components in IGCC systems. The coatings were deposited using SRI's fluidized-bed reactor chemical vapor deposition technique. Diffusion coatings of Cr and Al were deposited by this method on to dense and porous, low alloy stainless steel substrates. Bench-scale exposure tests at 900 C with a simulated coal gas stream containing 1.7% H{sub 2}S showed that the low alloy steels such SS405 and SS409 coated with {approx

  4. Corrosion resistance of kolsterised austenitic 304 stainless steel

    NASA Astrophysics Data System (ADS)

    Abudaia, F. B.; Khalil, E. O.; Esehiri, A. F.; Daw, K. E.

    2015-03-01

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe2C5. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  5. Corrosion resistant refractory ceramics for slagging gasifier environment

    SciTech Connect

    Medvedovski, E.; Chinn, Richard E.

    2004-01-01

    Integrated gasification combined cycle power systems are the most efficient and economical power generation systems with a relatively low environmental impact. The gasification process requires the optimal design of gasifiers with extremely corrosion resistant refractory lining. The majority of the refractory materials tested for gasifier lining applications cannot resist the action of slagging corrosive environment combined with high operation temperatures as high as 1600?C and possible thermal shocks and thermal expansion mismatch between the lining and the slag. Silicon carbide-based ceramics and some zirconia- and zircon-based ceramics manufactured by Ceramic Protection Corporation (CPC) have been tested in a simulated coal-fired slagging gasifier environment at a temperature of 1500?C. Crucible ceramic samples have been examined after exposure to the slag at high temperature. Microstructure studies of the ceramic zone contacted with the slag have been carried out. The highest performance, i.e. the absence of corrosion damage and thermal cracking after testing, was observed for silicon carbide-based ceramics ABSC formed by silicon carbide grains with an optimized particle size distribution bonded by the aluminosilicate crystalline-glassy matrix. Dense zirconia and alumina-zirconia and slightly porous zircon ceramics demonstrated comparatively lower performance due to their lower corrosion resistance and greater thermal cracking. ABSC ceramics can be manufactured as thick-walled large components and may be considered as a promising material for gasifier refractory applications. Similar ceramics, but with finer grain sizes, may also be recommended for thermocouple protection.

  6. Corrosion resistance of kolsterised austenitic 304 stainless steel

    SciTech Connect

    Abudaia, F. B. Khalil, E. O. Esehiri, A. F. Daw, K. E.

    2015-03-30

    Austenitic stainless suffers from low wear resistance in applications where rubbing against other surfaces is encountered. This drawback can be overcome by surface treatment such as coating by hard materials. Other treatments such as carburization at relatively low temperature become applicable recently to improve hardness and wear resistance. Carburization heat treatment would only be justified if the corrosion resistance is unaffected. In this work samples of 304 stainless steels treated by colossal supersaturation case carburizing (known as Kolsterising) carried out by Bodycote Company was examined for pitting corrosion resistance at room temperature and at 50 °C. Comparison with results obtained for untreated samples in similar testing conditions show that there is no deterioration in the pitting resistance due to the Kolsterising heat treatment. X ray diffraction patterns obtained for Kolsterising sample showed that peaks correspond to the austenite phase has shifted to lower 2θ values compared with those of the untreated sample. The shift is an indication for expansion of austenite unit cells caused by saturation with diffusing carbon atoms. The XRD of Kolsterising samples also revealed additional peaks appeared in the patterns due to formation of carbides in the kolsterised layer. Examination of these additional peaks showed that these peaks are attributed to a type of carbide known as Hagg carbide Fe{sub 2}C{sub 5}. The absence of carbides that contain chromium means that no Cr depletion occurred in the layer and the corrosion properties are maintained. Surface hardness measurements showed large increase after Kolsterising heat treatment.

  7. Effect of ferrite formation on abnormal austenite grain coarsening in low-alloy steels during the hot rolling process

    NASA Astrophysics Data System (ADS)

    Asahi, Hitoshi; Yagi, Akira; Ueno, Masakatsu

    1998-05-01

    Abnormal coarsening of austenite (γ) grains occurred in low-alloy steels during a seamless pipe hotrolling process. Often, the grains became several hundred micrometers in diameter. This made it difficult to apply direct quenching to produce high-performance pipes. The phenomenon of grain coarsening was successfully reproduced using a thermomechanical simulator, and the factors which affected grain coarsening were clarified. The mechanism was found to be basically strain-induced grain rowth which occurred during reheating at around 930 °C. Furthermore, once a pipe temperature decreased to the dual-phase region after the minimal hot working and prior to the reheating process, the grain coarsening was more pronounced. It was understood that the formation of ferrite along grain boundaries had the role of reducing the migration of grain boundaries into neighboring grains, leaving a strain-free, recrystallized region behind. This abnormal grain coarsening was found to be effectively prevented by an addition of Nb, the content of which varied depending on the C content. The effect of the Nb addition was confirmed by an in-line test.

  8. [The corrosion resistance of aluminum and aluminum-based alloys studied in artificial model media].

    PubMed

    Zhakhangirov, A Zh; Doĭnikov, A I; Aboev, V G; Iankovskaia, T A; Karamnova, V S; Sharipov, S M

    1991-01-01

    Samples of aluminum and its alloys, designed for orthodontic employment, were exposed to 4 media simulating the properties of biologic media. The corrosion resistance of the tested alloys was assessed from the degree of aluminum migration to simulation media solutions, which was measured by the neutron activation technique. Aluminum alloy with magnesium and titanium has shown the best corrosion resistance. PMID:1799002

  9. Facile formation of superhydrophobic aluminum alloy surface and corrosion-resistant behavior

    NASA Astrophysics Data System (ADS)

    Feng, Libang; Yan, Zhongna; Qiang, Xiaohu; Liu, Yanhua; Wang, Yanping

    2016-03-01

    Superhydrophobic surface with excellent corrosion resistance was prepared on aluminum alloy via boiling water treatment and surface modification with stearic acid. Results suggested that the micro- and nanoscale hierarchical structure along with the hydrophobic chemical composition surface confers the aluminum alloy surface with good superhydrophobicity, and the water contact angle and the water sliding angle can reach 156.6° and 3°, respectively. The corrosion resistance of the superhydrophobic aluminum alloy was first characterized by potentiodynamic polarization, and then the long-term corrosion resistance was investigated by immersing the sample in NaCl solution for 90 days. The surface wettability, morphology, and composition before and after immersion were examined, and results showed that the superhydrophobic aluminum alloy surface possessed good corrosion resistance under the experimental conditions, which is favorable for its practical application as an engineering material in seawater corrosion conditions. Finally, the mechanism of the superhydrophobicity and excellent corrosion resistance is deduced.

  10. KSC lubricant testing program. [lubrication characteristics and corrosion resistance

    NASA Technical Reports Server (NTRS)

    Lockhart, B. J.; Bryan, C. J.

    1973-01-01

    A program was conducted to evaluate the performance of various lubricants in use and considered for use at Kennedy Space Center (KSC). The overall objectives of the program were to: (1) determine the lubrication characteristics and relative corrosion resistance of lubricants in use and proposed for use at KSC; (2) identify materials which may be equivalent to or better than KELF-90 and Krytox 240 AC greases; and (3) identify or develop an improved lubricating oil suitable for use in liquid oxygen (LOX) pumps at KSC. It was concluded that: (1) earth gel thickened greases are very poor corrosion preventive materials in the KSC environment; (2) Halocarbon 25-5S and Braycote 656 were suitable substiutes for KELF-90 and Krytox 240 AC respectively; and (3) none of the oils evaluated possessed the necessary inertness, lubricity, and corrosion prevention characteristics for the KSC LOX pumping systems in their present configuration.

  11. Corrosion-resistant catalyst supports for phosphoric acid fuel cells

    SciTech Connect

    Kosek, J.A.; Cropley, C.C.; LaConti, A.B.

    1990-01-01

    High-surface-area carbon blacks such as Vulcan XC-72 (Cabot Corp.) and graphitized carbon blacks such as 2700{degree}C heat-treated Black Pearls 2000 (HTBP) (Cabot Corp.) have found widespread applications as catalyst supports in phosphoric acid fuel cells (PAFCs). However, due to the operating temperatures and pressures being utilized in PAFCs currently under development, the carbon-based cathode catalyst supports suffer from corrosion, which decreases the performance and life span of a PAFC stack. The feasibility of using alternative, low-cost, corrosion-resistant catalyst support (CRCS) materials as replacements for the cathode carbon support materials was investigated. The objectives of the program were to prepare high-surface-area alternative supports and to evaluate the physical characteristics and the electrochemical stability of these materials. The O{sub 2} reduction activity of the platinized CRCS materials was also evaluated. 2 refs., 3 figs.

  12. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, filters, turbines, and other components in integrated coal gasification combined cycle system must withstand demanding conditions of high temperatures and pressure differentials. Under the highly sulfiding conditions of the high temperature coal gas, the performance of components degrade significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. A review of the literature indicates that the corrosion reaction is the competition between oxidation and sulfidation reactions. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers.

  13. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan

    2004-05-01

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated gasification combined cycle plants to be more competitive with standard power-generation technologies. A startup meeting was held at the National Energy Technology Center, Pittsburgh, PA site on July 28, 2003. SRI staff described the technical approach of the project.

  14. Selection of Corrosion Resistant Materials for Nuclear Waste Repositories

    SciTech Connect

    Rebak, R B

    2006-06-01

    Several countries are considering geological repositories to dispose of nuclear waste. The environment of most of the currently considered repositories will be reducing in nature, except for the repository in the US, which is going to be oxidizing. For the reducing repositories alloys such as carbon steel, stainless steels and titanium are being evaluated. For the repository in the US, some of the most corrosion resistant commercially available alloys are being investigated. This paper presents a summary of the behavior of the different materials under consideration for the repositories and the current understanding of the degradation modes of the proposed alloys in ground water environments from the point of view of general corrosion, localized corrosion and environmentally assisted cracking.

  15. Selection of Corrosion Resistant Materials for Nuclear Waste Repositories

    SciTech Connect

    R.B. Rebak

    2006-08-28

    Several countries are considering geological repositories to dispose of nuclear waste. The environment of most of the currently considered repositories will be reducing in nature, except for the repository in the US, which is going to be oxidizing. For the reducing repositories, alloys such as carbon steel, stainless steels and titanium are being evaluated. For the repository in the US, some of the most corrosion resistant commercially available alloys are being investigated. This paper presents a summary of the behavior of the different materials under consideration for the repositories and the current understanding of the degradation modes of the proposed alloys in ground water environments from the point of view of general corrosion, localized corrosion and environmentally assisted cracking.

  16. Nitrogen-atomized, nickel-based, corrosion-resistant alloys

    NASA Astrophysics Data System (ADS)

    Rizzo, Frank J.

    1996-04-01

    Nitrogen gas atomization has been used for many years to produce iron-based powder-metal materials such as stainless and tool steels. However, it is more typical to use argon atomization with nickel-based alloys because it avoids the formation of nitrides that, in some cases, can be detrimental to the mechanical properties of these materials. In this article, two nickel-based materials— alloy 625 and alloy 690—normally used for applications where corrosion resistance is of primary importance were evaluated in their nitrogen-atomized powder metal form. Nitrogen atomization uncovered attributes of these nickel alloys that are not present in their conventionally produced counterparts or in argon-atomized versions of the same compositions.

  17. Towards Long-Term Corrosion Resistance in FE Service Environments

    SciTech Connect

    G. R. Holcomb and P. Wang

    2010-10-01

    The push for carbon capture and sequestration for fossil fuel energy production has materials performance challenges in terms of high temperature oxidation and corrosion resistance. Such challenges will be illustrated with examples from several current technologies that are close to being realized. These include cases where existing technologies are being modified—for example fireside corrosion resulting from increased corrosivity of flue gas in coal boilers refit for oxy-fuel combustion, or steam corrosion resulting from increased temperatures in advanced ultra supercritical steam boilers. New technology concepts also push the high temperature corrosion and oxidation limits—for example the effects of multiple oxidants during the use of high CO2 and water flue gas used as turbine working fluids.

  18. Corrosion resistance of titanium ion implanted AZ91 magnesium alloy

    SciTech Connect

    Liu Chenglong; Xin Yunchang; Tian Xiubo; Zhao, J.; Chu, Paul K.

    2007-03-15

    Degradable metal alloys constitute a new class of materials for load-bearing biomedical implants. Owing to their good mechanical properties and biocompatibility, magnesium alloys are promising in degradable prosthetic implants. The objective of this study is to improve the corrosion behavior of surgical AZ91 magnesium alloy by titanium ion implantation. The surface characteristics of the ion implanted layer in the magnesium alloys are examined. The authors' results disclose that an intermixed layer is produced and the surface oxidized films are mainly composed of titanium oxide with a lesser amount of magnesium oxide. X-ray photoelectron spectroscopy reveals that the oxide has three layers. The outer layer which is 10 nm thick is mainly composed of MgO and TiO{sub 2} with some Mg(OH){sub 2}. The middle layer that is 50 nm thick comprises predominantly TiO{sub 2} and MgO with minor contributions from MgAl{sub 2}O{sub 4} and TiO. The third layer from the surface is rich in metallic Mg, Ti, Al, and Ti{sub 3}Al. The effects of Ti ion implantation on the corrosion resistance and electrochemical behavior of the magnesium alloys are investigated in simulated body fluids at 37{+-}1 deg. C using electrochemical impedance spectroscopy and open circuit potential techniques. Compared to the unimplanted AZ91 alloy, titanium ion implantation significantly shifts the open circuit potential (OCP) to a more positive potential and improves the corrosion resistance at OCP. This phenomenon can be ascribed to the more compact surface oxide film, enhanced reoxidation on the implanted surface, as well as the increased {beta}-Mg{sub 12}Al{sub 17} phase.

  19. 77 FR 13093 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-03-05

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... administrative review of the countervailing duty (``CVD'') order on corrosion-resistant carbon steel flat... Review'' below. \\1\\ See Corrosion-Resistant Carbon Steel Flat Products from the Republic of...

  20. 76 FR 77775 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-12-14

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... countervailing duty order on corrosion-resistant carbon steel flat products from the Republic of Korea covering the period January 1, 2009, through December 31, 2009. See Corrosion-Resistant Carbon Steel...

  1. 77 FR 24221 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-23

    ... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Notice of Commission... countervailing duty order on corrosion-resistant carbon steel flat products from Korea and the antidumping duty orders on corrosion- resistant carbon steel flat products from Germany and Korea would be likely to...

  2. Oil-Ash Corrosion Resistance of Dissimilar T22/T91 Welded Joint of Super Heater Tubes

    NASA Astrophysics Data System (ADS)

    Mittal, Rutash; Sidhu, Buta Singh

    2015-02-01

    The studies on the high temperature corrosion of the dissimilar metal weldment are necessary for longer service of the weldments in corrosive medium. This paper reports the performance of microstructurally different regions, namely heat-affected zone (HAZ), weld metal (WM), and base metal (BM) of dissimilar metal weldment of T22/T91 in the molten salt (Na2SO4-60%V2O5) environment under cyclic studies. The T22 HAZ, WM, and T91 HAZ were observed to oxidize at higher rates and develop more scale thickness than other regions in the weldment. Microstructures and elemental analysis indicate lesser availability of Cr in T22 HAZ and T91 HAZ due to formation of Cr-rich phases, which ultimately causes the difference in oxidation behavior of different regions. The presence of chromium carbides and intermetallics in un-oxidized T22 HAZ region and martensitic structure with the presence of delta ferrites in un-oxidized T91 HAZ region was observed to be the major cause behind the weak corrosion resistance of the respective HAZs. The higher oxidation rate of T22 HAZ may be attributed to the absence of protective scale of Cr2O3 and presence of Fe3O4 phases. Similarly higher oxidation rate of T91 HAZ region can be attributed to lesser availability of Cr due to the propensity of development of delta ferrite in martensitic structure.

  3. Halogen-Containing Gases as Boundary Lubricants for Corrosion-Resistant Alloys at 1200 F

    NASA Technical Reports Server (NTRS)

    Buckley, Donald H.; Johnson, Robert L.

    1959-01-01

    The extreme temperatures anticipated for lubricated parts in advanced flight powerplants dictate the consideration of unconventional methods of lubrication such as solid lubricants and the reactive gases described in the present research. These halogen-containing "reactive" gases such as dichlorodifluoromethane, CF2Cl2, are among the most stable of organic molecules. The high "flash" temperatures generated at the contacting asperities as a result of frictional heat are sufficient to cause local decomposition of the halogen-containing gases. The active atoms thus released (e.g., chlorine) then react with the metal to be lubricated to form halides capable of effective lubrication. The presence of small amounts of a sulfur-containing gas (e.g., 1 percent sulfur hexafluoride, SF6) was found to catalyze the formation of metal halides. Friction and wear studies were made with a hemisphere (3/16-in. rad.) rider sliding in a circumferential path on the flat surface of a rotating disk (2 1/2-in. diam.). The specimens of corrosion-resistant 2 alloys were run in an atmosphere of the various gases with a load of 1200 grams, a sliding velocity of 120 feet per minute, and temperature from 75 to 1200 F. An effective lubricant for ferritic materials (M-1 tool steel) was CF2Cl2, but significant corrosion occurred above 600 F. Corrosion evaluation in CF2Cl2 suggested a number of nickel- and cobalt-base alloys for additional lubrication study. Several combinations of gases and these metals were found to lubricate to 1200 F without excessive corrosion. The gases were CF2Cl2 Plus 1 percent SF6, monobromotrifluoromethane CF3Br plus 1 percent SF6, dibromodifluoromethane CF2Br2, iodotrifluoromethane, CF3I, and I2. Careful selection of metals and gas are necessary for successful lubrication over specific temperature ranges. Optimum combinations give friction coefficients as low as 0.05 without

  4. Plasma Arc Melting (PAM) and Corrosion Resistance of Pure NiTi Shape Memory Alloys

    NASA Astrophysics Data System (ADS)

    Tuissi, A.; Rondelli, G.; Bassani, P.

    2015-03-01

    Plasma arc melting (PAM) as a suitable non-contaminating melting route for manufacturing high-quality NiTi alloy was successfully examined. The corrosion resistance of PAM Nitinol was evaluated by both potentiodynamic and potentiostatic tests and compared with lower purity NiTi produced by vacuum induction melting (VIM). For the electro-polished surfaces, excellent corrosion resistance of NiTi comparable with the Ti alloys was found with no pitting up to 800 mV versus saturated calomel electrode in simulated body fluid at 37 °C. Potentiostatic results of PAM Nitinol indicate slightly better corrosion resistance than the lower quality VIM alloy.

  5. Corrosion resistance of porous NiTi biomedical alloy in simulated body fluids

    NASA Astrophysics Data System (ADS)

    Stergioudi, F.; Vogiatzis, C. A.; Pavlidou, E.; Skolianos, S.; Michailidis, N.

    2016-09-01

    The corrosion performance of two porous NiTi in physiological and Hank’s solutions was investigated by potentiodynamic polarization, cyclic polarization and impedance spectroscopy. Electric models simulating the corrosion mechanism at early stages of immersion were proposed, accounting for both microstructural observations and electrochemical results. Results indicate that both porous samples were susceptible to localized corrosion. The porosity increase (from 7% to 18%) resulted in larger and wider pore openings, thus favoring the corrosion resistance of 18% porous NiTi. Strengthening of corrosion resistance was observed in Hank’s solution. The pore morphology and micro-galvanic corrosion phenomena were determining factors affecting the corrosion resistance.

  6. Effects of Pulse Electromagnetic Field on Corrosion Resistance of Al-5 % Cu Alloy

    NASA Astrophysics Data System (ADS)

    Wang, B.; Tang, L. D.; Qi, J. G.; Wang, J. Z.

    2013-03-01

    It was investigated that corrosion resistance of Al-5 % Cu alloy was influenced by pulse electromagnetic field (PEMF). The morphologies were observed by scanning election microscopy (SEM). The corrosion behaviors were investigated by potentiodynamic polarization tests and immersion tests. The results indicated that corrosion resistance of samples could be increased by using pulse electromagnetic field, moreover, the optimum parameter of pulse electromagnetic field in this experiment was showed as follows: 500 V, 3 Hz, 30 s. Decreasing the quantity of eutectic in grain boundaries and refining the grains were main causations for increasing corrosion resistance of Al-5 % Cu alloy with pulse electromagnetic field.

  7. Structural strength of welded shells made of corrosion-resistant maraging steels

    SciTech Connect

    Raimond, E.D.; Lapin, P.G.; Pautkin, U.S.; Shiganov, N.V.; Tashchikov, V.S.

    1986-03-01

    The authors devise special measures to increase the resistance of welded shells made of corrosion-resistant maraging steels. High structural strenght is ensured for shells loaded by internal pressure when ait (impact toughness) greater than or equal to10 J/cm/sup 2/. For welds of corrosion-resistant maraging steels of the O3Kh11N10M2T type, this condition is satisfied when the weld strength does not exceed 1400-1450 MPa. A structural strength of 15001750 MPa in welds of corrosion-resistant maraging steels can be obtained by means of mechanicothermal treatment.

  8. Corrosion Resistant Cladding by YAG Laser Welding in Underwater Environment

    SciTech Connect

    Tsutomi Kochi; Toshio Kojima; Suemi Hirata; Ichiro Morita; Katsura Ohwaki

    2002-07-01

    It is known that stress-corrosion cracking (SCC) will occur in nickel-base alloys used in Reactor Pressure Vessel (RPV) and Internals of nuclear power plants. A SCC sensitivity has been evaluated by IHI in each part of RPV and Internals. There are several water level instrumentation nozzles installed in domestic BWR RPV. In water level instrumentation nozzles, 182 type nickel-base alloys were used for the welding joint to RPV. It is estimated the SCC potential is high in this joint because of a higher residual stress than the yield strength (about 400 MPa). This report will describe a preventive maintenance method to these nozzles Heat Affected Zone (HAZ) and welds by a corrosion resistant cladding (CRC) by YAG Laser in underwater environment (without draining a reactor water). There are many kinds of countermeasures for SCC, for example, Induction Heating Stress Improvement (IHSI), Mechanical Stress Improvement Process (MSIP) and so on. A YAG laser CRC is one of them. In this technology a laser beam is used for heat source and irradiated through an optical fiber to a base metal and SCC resistant material is used for welding wires. After cladding the HAZ and welds are coated by the corrosion resistant materials so their surfaces are improved. A CRC by gas tungsten arc welding (GTAW) in an air environment had been developed and already applied to a couple of operating plants (16 Nozzles). This method was of course good but it spent much time to perform because of an installation of some water-proof working boxes to make a TIG-weldability environment. CRC by YAG laser welding in underwater environment has superior features comparing to this conventional TIG method as follows. At the viewpoint of underwater environment, (1) an outage term reduction (no drainage water). (2) a radioactive exposure dose reduction for personnel. At that of YAG laser welding, (1) A narrower HAZ. (2) A smaller distortion. (3) A few cladding layers. A YAG laser CRC test in underwater

  9. Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure and method of processing

    DOEpatents

    Brown, Jr., Jesse J.; Hirschfeld, Deidre A.; Li, Tingkai

    1993-12-07

    Alkali corrosion resistant coatings and ceramic foams having superfine open cell structure are created using sol-gel processes. The processes have particular application in creating calcium magnesium zirconium phosphate, CMZP, coatings and foams.

  10. The influence of albumin on corrosion resistance of titanium in fluoride solution.

    PubMed

    Ide, Katsuhisa; Hattori, Masayuki; Yoshinari, Masao; Kawada, Eiji; Oda, Yutaka

    2003-09-01

    Proteins can interact with corrosion reactions in several ways. In this study, we investigated the effect of albumin on the corrosion resistance of titanium in the presence of fluoride. The effects of the NaF concentration, albumin concentration, and pH on the corrosion characteristics of commercially pure titanium (CP-Ti) were examined by means of electrochemical techniques. The corrosion resistance of titanium decreased as the NaF concentration increased and as pH decreased. The corrosion resistance of titanium in NaF solutions was improved in the presence of albumin. The natural electrode potential was elevated, and the passive current density was reduced by albumin at a concentration of 0.01%. The polarization resistance rose with increased concentrations of albumin in fluoride solution. These results showed that the albumin in saliva and dental plaque affected the corrosion resistance of CP-Ti in fluoride solution. PMID:14621001

  11. XPS study on double glow plasma corrosion-resisting surface alloying layer

    NASA Astrophysics Data System (ADS)

    Ai, Jiahe; Xu, Jiang; He, Fei; Xie, Xishan; Xu, Zhong

    2003-02-01

    Double glow plasma corrosion-resisting surface alloying layer (SAL) formed on low carbon steel 1020 was studied by X-ray photoelectron spectroscopy (XPS) and other means. Results show that the passive film of the surface alloying layer after electrochemical test in 3.5% NaCl solution consists of Cr and Fe oxide such as CrO 3, Cr 2O 3, Fe 2O 3 and FeO and metallic Ni and Mo, and it attributes to the fact that a continuous and compact corrosion-resisting surface alloying layer with rich Cr, Ni and Mo was formed on the surface of steel 1020 so as to increase its corrosion resistance greatly. Therefore, double glow plasma technique will be widely used in corrosion-resisting surface science.

  12. Substitution for chromium in 304 stainless steel. [effects on oxidation and corrosion resistance

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1978-01-01

    An investigation was conducted to determine the effects of substituting less strategic elements for Cr on oxidation and corrosion resistance of AISI 304 stainless steel. Cyclic oxidation resistance was evaluated at 870 C. Corrosion resistance was determined by exposure of specimens to a boiling copper-rich solution of copper sulfate and sulfuric acid. Alloy substitutes for Cr included Al, Mn, Mo, Si, Ti, V, Y, and misch metal. A level of about 12% Cr was the minimum amount of Cr required for adequate oxidation and corrosion resistance in the modified composition 304 stainless steels. This represents a Cr saving of 33 percent. Two alloys containing 12% Cr plus 2% Al plus 2% Mo and 12% Cr plus 2.65% Si were identified which exhibited oxidation and corrosion resistance comparable to AISI 304 stainless steel.

  13. White primer permits a corrosion-resistant coating of minimum weight

    NASA Technical Reports Server (NTRS)

    Albrecht, R. H.; Jensen, D. P.; Schnake, P.

    1966-01-01

    White primer for coating 2219 aluminum alloy supplies a base for a top coating of enamel. A formulation of pigments and vehicle results in a primer with high corrosion resistance and minimum film thickness.

  14. Erosion-corrosion resistance of thermal sprayed coatings

    SciTech Connect

    Lee, S.W.; Wang, B.Q.

    1996-11-01

    A series of laboratory erosion-corrosion experiments at the elevated temperature, 300 C and different impact velocities (2.5 m/s, 30 m/s) were carried on AISI 1018 low carbon steel and three different sprayed coating specimens. Angular silica quartz particles of 742 um were the erodent material for testing three different impact angles of 30{degree}, 45{degree}, and 90{degree}. Material wastage rates were determined from thickness loss measurements of the specimens. The morphologies of the specimens were examined by scanning electron microscopy (SEM). The erosion-corrosion resistance of coating was found to be related to their composition and microstructure rather than to their hardness. The material wastage of the specimen was determined by weight and thickness loss measurements. The morphologies of the specimens were examined scanning electron microscopy (SEM). For the material wastage of the coating specimens, High Velocity Oxygen Fuel (HVOF) coatings (DS200) and the arc-sprayed coating at elevated temperature condition exhibited 2 to 3 times lower erosion wastage than that of AISI 1018 steel.

  15. Improved fracture toughness corrosion-resistant bearing material

    NASA Technical Reports Server (NTRS)

    Bamberger, E. N.; Nahm, A. H.

    1986-01-01

    A development program was performed to establish whether a corrosion-resistant bearing material, such as a 14Cr steel, could be modified to allow carburization, thereby providing the excellent fracture toughness characteristics feasible with this process. The alloy selected for investigation was AMS 5749. Several modifications were made including the addition of a small amount of nickel for austenite stabilization. While some promising results were achieved, the primary objective of an acceptable combination of case hardness and microstructure was not attained. Because the high chromium content presents a serious problem in achieving a viable carburizing cycle, a number of experimental steels having lower chromium contents (8 to 12%) were produced in laboratory quantities and evaluated. The results were basically the same as those initially obtained with the modified AMS 5749. Corrosion tests were performed on AMS 5749, AISI M50, and 52100 bearing steels as well as some of the lower chromium steels. These tests showed that a reduced chromium level (10 to 12%) provided essentially the same corrosion protection as the 14Cr steels.

  16. Structure and hardness of corrosion-resistant ferritic steels subjected to high-temperature nitriding

    NASA Astrophysics Data System (ADS)

    Nikulin, S. A.; Rogachev, S. O.; Khatkevich, V. M.; Rozhnov, A. B.

    2014-02-01

    A comparative study of the effect of high-temperature internal nitriding (at above 1000°C) on the structure formation and hardening of thin-sheet samples of 08Kh17T (0.06% C-17.0% Cr-0.5% Ti) and 15Kh25T (0.10% C-25.0% Cr-0.5% Ti) steels was performed. The high-temperature internal nitriding of the 08Kh17T steel leads to the formation of martensite structure with Cr2N precipitates. The nitriding of 15Kh25T steel results in the formation of a layered structure; in this case, individual layers consist of a mixture of the α and γ phases and Cr2N particles, which are present in different proportions. It was shown that the internal nitriding of both steels with their subsequent annealing leads to their substantial uniform hardening.

  17. Is cell viability always directly related to corrosion resistance of stainless steels?

    PubMed

    Salahinejad, E; Ghaffari, M; Vashaee, D; Tayebi, L

    2016-05-01

    It has been frequently reported that cell viability on stainless steels is improved by increasing their corrosion resistance. The question that arises is whether human cell viability is always directly related to corrosion resistance in these biostable alloys. In this work, the microstructure and in vitro corrosion behavior of a new class of medical-grade stainless steels were correlated with adult human mesenchymal stem cell viability. The samples were produced by a powder metallurgy route, consisting of mechanical alloying and liquid-phase sintering with a sintering aid of a eutectic Mn-Si alloy at 1050 °C for 30 and 60 min, leading to nanostructures. In accordance with transmission electron microscopic studies, the additive particles for the sintering time of 30 min were not completely melted. Electrochemical impedance spectroscopic experiments suggested the higher corrosion resistance for the sample sintered for 60 min; however, a better cell viability on the surface of the less corrosion-resistant sample was unexpectedly found. This behavior is explained by considering the higher ion release rate of the Mn-Si additive material, as preferred sites to corrosion attack based on scanning electron microscopic observations, which is advantageous to the cells in vitro. In conclusion, cell viability is not always directly related to corrosion resistance in stainless steels. Typically, the introduction of biodegradable and biocompatible phases to biostable alloys, which are conventionally anticipated to be corrosion-resistant, can be advantageous to human cell responses similar to biodegradable metals. PMID:26952444

  18. Effect of heat input on the microstructure, residual stresses and corrosion resistance of 304L austenitic stainless steel weldments

    SciTech Connect

    Unnikrishnan, Rahul; Idury, K.S.N. Satish; Ismail, T.P.; Bhadauria, Alok; Shekhawat, S.K.; Khatirkar, Rajesh K.; Sapate, Sanjay G.

    2014-07-01

    Austenitic stainless steels are widely used in high performance pressure vessels, nuclear, chemical, process and medical industry due to their very good corrosion resistance and superior mechanical properties. However, austenitic stainless steels are prone to sensitization when subjected to higher temperatures (673 K to 1173 K) during the manufacturing process (e.g. welding) and/or certain applications (e.g. pressure vessels). During sensitization, chromium in the matrix precipitates out as carbides and intermetallic compounds (sigma, chi and Laves phases) decreasing the corrosion resistance and mechanical properties. In the present investigation, 304L austenitic stainless steel was subjected to different heat inputs by shielded metal arc welding process using a standard 308L electrode. The microstructural developments were characterized by using optical microscopy and electron backscattered diffraction, while the residual stresses were measured by X-ray diffraction using the sin{sup 2}ψ method. It was observed that even at the highest heat input, shielded metal arc welding process does not result in significant precipitation of carbides or intermetallic phases. The ferrite content and grain size increased with increase in heat input. The grain size variation in the fusion zone/heat affected zone was not effectively captured by optical microscopy. This study shows that electron backscattered diffraction is necessary to bring out changes in the grain size quantitatively in the fusion zone/heat affected zone as it can consider twin boundaries as a part of grain in the calculation of grain size. The residual stresses were compressive in nature for the lowest heat input, while they were tensile at the highest heat input near the weld bead. The significant feature of the welded region and the base metal was the presence of a very strong texture. The texture in the heat affected zone was almost random. - Highlights: • Effect of heat input on microstructure, residual

  19. Fracture-tough, corrosion-resistant bearing steels

    NASA Technical Reports Server (NTRS)

    Olson, Gregory B.

    1990-01-01

    The fundamental principles allowing design of stainless bearing steels with enhanced toughness and stress corrosion resistance has involved both investigation of basic phenomena in model alloys and evaluation of a prototype bearing steel based on a conceptual design exercise. Progress in model studies has included a scanning Auger microprobe (SAM) study of the kinetics of interfacial segregation of embrittling impurities which compete with the kinetics of alloy carbide precipitation in secondary hardening steels. These results can define minimum allowable carbide precipitation rates and/or maximum allowable free impurity contents in these ultrahigh strength steels. Characterization of the prototype bearing steel designed to combine precipitated austenite transformation toughening with secondary hardening shows good agreement between predicted and observed solution treatment response including the nature of the high temperature carbides. An approximate equilibrium constraint applied in the preliminary design calculations to maintain a high martensitic temperature proved inadequate, and the solution treated alloy remained fully austenitic down to liquid nitrogen temperature rather than transforming above 200 C. The alloy can be martensitically transformed by cryogenic deformation, and material so processed will be studied further to test predicted carbide and austenite precipitation behavior. A mechanistically-based martensitic kinetic model was developed and parameters are being evaluated from available kinetic data to allow precise control of martensitic temperatures of high alloy steels in future designs. Preliminary calculations incorporating the prototype stability results suggest that the transformation-toughened secondary-hardening martensitic-stainless design concept is still viable, but may require lowering Cr content to 9 wt. pct. and adding 0.5 to 1.0 wt. pct. Al. An alternative design approach based on strain-induced martensitic transformation during

  20. Gas-flame deposition of corrosion-resistant coatings

    SciTech Connect

    Lakhotkin, Yu.V.; Kuz`min, V.P.; Nikolaev, V.N.

    1995-07-01

    A technology has been developed for the gas-flame deposition of corrosion-resistant coatings. The coatings have a number of potential uses: for regulating valves and stop valves on oil and gas pipelines; for important friction elements subject to abrasive and corrosive wear during service; for hard-alloy cutting plates and tools made of high-speed steel that are used to machine metal, wood, stone, and glass; for dies and die plates used to shape metals. The technology makes is possible to obtain coatings of tungsten carbide on products made of hard alloys, structural and high-speed steels, copper, and nickel. The process is conducted at a temperature of 450-550{degrees}C. Deposition rate is 100-500 {mu}m/h. Coating thickness ranges up to 500 {mu}m. The microhardness of the coating can reach 3500 kg/mm{sup 2} (35 kN/mm{sup 2}), which is 2-3 times greater than the microhardness of hard alloys, titanium nitride, and galvanic chromium. Adhesion approaches 15-20 kg/mm{sup 2}. The coatings are resistant to corrosion in acidic and alkaline media and hydrogen sulfide. The most promising application of the technology is for important friction elements subject to corrosive wear during service. Tests of pipeline valves and bushings in corrosive media showed that service life is increased by a factor between ten and a hundred. The inventors of the method own the rights to this technology in the Russian Federation.

  1. Influence of pre-deformation and oxidation in high temperature water on corrosion resistance of type 304 stainless steel

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Hongyun, Luo; Tongxiang, Liang

    2015-11-01

    The passivation properties of deformed 304 stainless steels after immersion in borate buffer solution containing 0.2821 mol/L Cl- at 288 °C were investigated. The spinel and magnetite oxides were formed on all the samples. However, the hematite oxides reduced significantly with the increasing of strain. The sample with maximum strain possessed the poorest corrosion resistance. The hematite oxide could offer high corrosion resistance, while magnetite evidently deteriorated corrosion resistance. Moreover, the influence of the donors in outer layer of oxide film on corrosion resistance was more important than that of the acceptors in inner layer.

  2. Corrosion-Resistant Container for Molten-Material Processing

    NASA Technical Reports Server (NTRS)

    Stern, Theodore G.; McNaul, Eric

    2010-01-01

    In a carbothermal process, gaseous methane is passed over molten regolith, which is heated past its melting point to a temperature in excess of 1,625 C. At this temperature, materials in contact with the molten regolith (or regolith simulant) corrode and lose their structural properties. As a result, fabricating a crucible to hold the molten material and providing a method of contact heating have been problematic. Alternative containment approaches use a large crucible and limit the heat zone of the material being processed, which is inefficient because of volume and mass constraints. Alternative heating approaches use non-contact heating, such as by laser or concentrated solar energy, which can be inefficient in transferring heat and thus require higher power heat sources to accomplish processing. The innovation is a combination of materials, with a substrate material having high structural strength and stiffness and high-temperature capability, and a coating material with a high corrosion resistance and high-temperature capability. The material developed is a molybdenum substrate with an iridium coating. Creating the containment crucible or heater jacket using this material combination requires only that the molybdenum, which is easily processed by conventional methods such as milling, electric discharge machining, or forming and brazing, be fabricated into an appropriate shape, and that the iridium coating be applied to any surfaces that may come in contact with the corrosive molten material. In one engineering application, the molybdenum was fashioned into a container for a heat pipe. Since only the end of the heat pipe is used to heat the regolith, the container has a narrowing end with a nipple in which the heat pipe is snugly fit, and the external area of this nipple, which contacts the regolith to transfer heat into it, is coated with iridium. At the time of this reporting, no single material has been found that can perform the functions of this combination

  3. Status of coal ash corrosion resistant materials test program

    SciTech Connect

    McDonald, D.K.; Meisenhelter, D.K.; Sikka, V.K.

    1999-07-01

    In November of 1998, Babcock and Wilcox (B and W) began development of a system to permit testing of several advanced tube materials at metal temperatures typical of advanced supercritical steam conditions of 1100 F and higher in a boiler exhibiting coal ash corrosive conditions. The U.S. Department of Energy (DOE), the Ohio Coal Development Office (OCDO), B and W, and First Energy's Ohio Edison jointly fund the project. CONSOL Energy Company is also participating as an advisor. Several materials producers including Oak Ridge National Laboratory (ORNL) contributed advanced materials to the project. The coal-ash corrosion resistant materials test program will provide full scale, in-situ testing of recently developed boiler superheater and reheater tube materials. These newer materials may be capable of operating at higher steam temperatures while resisting external/fire-side corrosion. For high sulfur coal applications, this is a key issue for advanced cycle pulverized coal-fired plants. Fireside corrosion is also a critical issue for many existing plants. Previous testing of high temperature materials in the United States has been based primarily on using laboratory test coupons. The test coupons did not operate at conditions representative of a high sulfur coal-fired boiler. Testing outside of the United States has been with low sulfur coal or natural gas firing and has not addressed corrosion issues. This test program takes place in an actual operating boiler and is expected to confirm the performance of these materials with high sulfur coal. The system consists of three identical sections, each containing multiple pieces of twelve different materials. They are cooled by reheater steam, and are located just above the furnace exit in Ohio Edison's Niles Unit No.1, a 110 MWe unit firing high sulfur Ohio coal. After one year of operation, the first section will be removed for thorough metallurgical evaluation. The second and third sections will operate for three and

  4. Corrosion Resistance Analysis of Sintered NdFeB Magnets Using Ultrasonic-Aided EDM Method

    NASA Astrophysics Data System (ADS)

    Li, L.; Wei, X. T.; Li, Z. Y.; Cheng, X.

    2015-01-01

    Sintered neodymium-iron-boron (NdFeB) permanent magnets are widely used in many fields because of their excellent magnetic property. However, their poor corrosion resistance has been cited as a potential problem that limits their extensive application. This paper presents an experimental investigation into the improvement of surface corrosion resistance with the ultrasonic-aided electrical discharge machining (U-EDM) method. A scanning electron microscope was used to analyze the surface morphology of recast layers formed through the EDM and U-EDM processes. The chemical structure and elements of these recast layers were characterized using x-ray diffraction and energy dispersive spectroscopy. Corrosion resistance was also studied by means of potentiodynamic polarization, electrochemical impedance spectroscopy, and immersion tests in 0.5 mol/L H2SO4 solution. Experimental results show that an amorphous structure was formed in the recast layer during the EDM and U-EDM processes and that this structure could improve the corrosion resistance of sintered NdFeB magnets. Moreover, the corrosion resistance of U-EDM-treated surface was better than that of the EDM-treated surface.

  5. Effect of repeated structural recrystallization of grade 20 steel on corrosion resistance of pipes of heating surfaces

    NASA Astrophysics Data System (ADS)

    Pomazova, A. V.; Panova, T. V.; Gering, G. I.

    2015-04-01

    The necessity to enhance the operating characteristics of boiler steels is related to a continuous increase in corrosion damages of pipes of heating surfaces. Therefore, the actual task remains the development of ways to enhance the corrosion resistance of pipes made of grade 20, which are used as heat-absorbing elements in heat power engineering. The effect of cyclic modes of normalization (repeated structural recrystallization) on microstructural characteristics and the mechanical and corrosion properties of grade 20 steel in accordance with the regulatory requirements for products of this kind is studied. It is established that twofold normalization for grade 20 carbon steel is the optimum heat treatment mode for equalizing the ferrite grain sizes and decreasing the corrosion rate. It is revealed that this heat treatment mode increases the inequigranularity factor by three times in comparison with the original magnitude. Subsequent normalization cycles result in the formation of rejected microstructures and a decrease in mechanical properties of metal. The increased homogeneity of the microstructure at the double normalization decreases the corrosion rate by 38-51% of the original magnitude. The obtained results can be used for prolongation of the operation life by a decrease in the corrosion rate in pipes normalized twice as well as for the calculation of the remaining life of heating surfaces of boilers of heat power plants.

  6. Corrosion performance of laser-welded austenitic-ferritic connections

    NASA Astrophysics Data System (ADS)

    Weigl, M.; Schmidt, M.

    2013-02-01

    In order to reduce the material costs of white-goods made of stainless steels, tailored constructions with unequally alloyed stainless steels shall be used. For that purpose nickel-alloyed austenitic stainless steels are supposed to be limited to zones with demanding needs for corrosions resistance, whereas nickel-free ferritic stainless steels provide an attractive cost-performance ratio for the remaining components of a system. Particularly the present article discusses the corrosion performance of austenitic-ferritic connections, welded with high-power disc lasers at accelerated feed rates, as a function of the shielding gas composition and the surface condition.

  7. Diffusion Coatings for Corrosion Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve its resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we focused on getting a bench-scale test system to expose alloy coupons to simulated gasifier environment. The test facility was designed to allow about 20 specimen coupons to be exposed simultaneously for an extend period to a simulated coal gas stream at temperatures up to 1000 C. The simulated gas stream contained about 26%H{sub 2}, 39%CO, 17%CO{sub 2}, 1.4% H{sub 2}S and balance steam. We successfully ran a 100+h test with coated and uncoated stainless steel coupons. The tested alloys include SS304, SS316, SS405, SS409, SS410, and IN800. The main finding is that Ti/Ta coating provides excellent protection to SS405 under conditions where uncoated austenitic and ferritic stainless steel alloy coupons are badly corroded. Cr coatings also appear to afford some protection against corrosion.

  8. Corrosion Resistance of Powder Metallurgy Processed TiC/316L Composites with Mo Additions

    NASA Astrophysics Data System (ADS)

    Lin, Shaojiang; Xiong, Weihao

    2015-06-01

    To find out the effects of Mo addition on corrosion resistance of TiC/316L stainless steel composites, TiC/316L composites with addition of different contents of Mo were prepared by powder metallurgy. The corrosion resistance of these composites was evaluated by the immersion tests and polarization curves experiments. Results indicated that Mo addition decreased the corrosion rates of TiC/316L composites in H2SO4 solution in the case of Mo content below 2% whereas it displayed an opposite effect when Mo content was above that value. It was found that with an increase in the Mo content, the pitting corrosion resistance increased monotonically for TiC/316L composites in NaCl solution.

  9. The corrosion resistance and neutron-absorbing properties of coatings based on amorphous alloys

    NASA Astrophysics Data System (ADS)

    Sevryukov, O. N.; Polyansky, A. A.

    2016-04-01

    The object of the present study was the corrosion-resistant amorphizing alloys with an increased content of boron for cladding the surface of metals, rapidly quenched alloys without boron for protective coatings on a high-boron cladding layer, as well as steel samples with a protective coating with a high content of boron and without boron. The aim of the work is to investigate the corrosion resistance of a coating in water at the temperature of 40 °C in conditions of an open access of oxygen for 1000 h, as well as the features of the microstructure of clad samples before and after the corrosion tests. New data on the corrosion resistance of Cr18Ni10Ti steel samples with a protective layer from a rapidly quenched alloy Ni-19Cr-10Si (in wt.%) on a high-boron coating have been obtained.

  10. Microstructure and corrosion resistance of phytic acid conversion coatings for magnesium alloy

    NASA Astrophysics Data System (ADS)

    Cui, Xiufang; Li, Qingfen; Li, Ying; Wang, Fuhui; Jin, Guo; Ding, Minghui

    2008-12-01

    In this paper, a new innoxious and pollution-free chemical protective coating for magnesium alloys, phytic acid conversion coating, was prepared. The conversion coatings are found to have high cover ratio and no cracks are found by atomic force microscopes (AFM) and scanning electron microscopy (SEM). The main elements of the conversion coatings are Mg, Al, O, P and C by X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES). The chemical state of the elements in the coatings was also investigated by Fourier transform infrared spectroscopy (FTIR). AES depth profile analysis suggests that the thickness of the conversion coating is about 340 nm. The corrosion resistance of the coatings was evaluated by polarization curves. The results indicate that the corrosion resistance for the conversion coated AZ91D magnesium alloys in 3.5% NaCl solution increases markedly. The mechanisms of corrosion resistance and coatings formation are also discussed.

  11. Stability and corrosion resistance of superhydrophobic surface on oxidized aluminum in NaCl aqueous solution

    NASA Astrophysics Data System (ADS)

    Lv, Damei; Ou, Junfei; Xue, Mingshan; Wang, Fajun

    2015-04-01

    Superhydrophobic surface (SHS) was fabricated on aluminum via surface roughening by NaClO and surface passivation by hexadecyltrimethoxysilane. The long-term durability for storing the sample in air and the chemical stability for contacting the sample with NaCl solution were investigated. The short-term corrosion resistance for immersing the sample in NaCl solution for 1 h was investigated by potentiodynamic polarization, and the long-term corrosion resistance for immersing the sample in NaCl solution for 7 days was investigated by variation analyses on surface wettability, surface morphology, and surface chemistry. All experimental results suggested that the so-obtained SHS possessed good stability and good corrosion resistance under the testing conditions.

  12. High strength and corrosion resistant alloys weld overlays for oil patch applications

    SciTech Connect

    Hibner, E.L.; Maligas, M.N.; Vicic, J.C.

    1995-10-01

    Corrosion resistant alloys (CRAs) are specified for oilfield applications where severe environments cause general corrosion, pitting, crevice corrosion, chloride stress corrosion cracking and more importantly sulfide stress cracking. Historically, alloy 625 (UNS N06625) weld overlay has successfully been used in severely corrosive environments. Alloy 686 (UNS N06686) and alloy 725 (UNS N07725) have recently been evaluated as replacement materials for alloy 625. Alloy 686, because of it`s high alloying content, exhibits superior corrosion resistance to alloy 625. And, alloy 725 is a highly corrosion resistant alloy capable of being age hardened to 0.2% yield strengths of above 827 MPa (120 ksi) Mechanical properties and Slow Strain Rate test results for the alloy 686 and alloy 725 weld overlays are discussed relative to alloy 625, alloy C-22 (UNS N06622) and alloy 59 (UNS N06059) weld overlays.

  13. Effect of High Temperature Aging on the Corrosion Resistance of Iron Based Amorphous Alloys

    SciTech Connect

    Day, S D; Haslam, J J; Farmer, J C; Rebak, R B

    2007-08-10

    Iron-based amorphous alloys can be more resistant to corrosion than polycrystalline materials of similar compositions. However, when the amorphous alloys are exposed to high temperatures they may recrystallize (or devitrify) thus losing their resistance to corrosion. Four different types of amorphous alloys melt spun ribbon specimens were exposed to several temperatures for short periods of time. The resulting corrosion resistance was evaluated in seawater at 90 C and compared with the as-prepared ribbons. Results show that the amorphous alloys can be exposed to 600 C for 1-hr. without losing the corrosion resistance; however, when the ribbons were exposed at 800 C for 1-hr. their localized corrosion resistance decreased significantly.

  14. Development of corrosion-resistant improved Al-doped austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Kondo, Keietsu; Miwa, Yukio; Okubo, Nariaki; Kaji, Yoshiyuki; Tsukada, Takashi

    2011-10-01

    Aluminum-doped type 316L SS (316L/Al) has been developed for the purpose of suppressing the degradation of corrosion resistance induced by irradiation in austenitic stainless steels (SSs). The electrochemical corrosion properties of this material were estimated after Ni-ion irradiation at a temperature range from 330 °C to 550 °C. When irradiated at 550 °C up to 12 dpa, 316L/Al showed high corrosion resistance in the vicinity of grain boundaries (GBs) and in grains, while severe GB etching and local corrosion in grains were observed in irradiated 316L and 316 SS. It is supposed that aluminum enrichment was enhanced by high-temperature irradiation at GBs and in grains, to compensate for lost corrosion resistance induced by chromium depletion.

  15. Direct growth of cerium oxide nanorods on diverse substrates for superhydrophobicity and corrosion resistance

    NASA Astrophysics Data System (ADS)

    Cho, Young Jun; Jang, Hanmin; Lee, Kwan-Soo; Kim, Dong Rip

    2015-06-01

    Superhydrophobic surfaces with anti-corrosion properties have attracted great interest in many industrial fields, particularly to enhance the thermal performance of offshore applications such as heat exchangers, pipelines, power plants, and platform structures. Nanostructures with hydrophobic materials have been widely utilized to realize superhydrophobicity of surfaces, and cerium oxide has been highlighted due to its good corrosion resistive and intrinsically hydrophobic properties. However, few studies of direct growth of cerium oxide nanostructures on diverse substrates have been reported. Herein we report a facile hydrothermal method to directly grow cerium oxide nanorods on diverse substrates, such as aluminum alloy, stainless steel, titanium, and silicon. Diverse substrates with cerium oxide nanorods exhibited superhydrophobicity with no hydrophobic modifiers on their surfaces, and showed good corrosion resistive properties in corrosive medium. We believe our method could pave the way for realization of scalable and sustainable corrosion resistive superhydrophobic surfaces in many industrial fields.

  16. Environmental Cracking of Corrosion Resistant Alloys in the Chemical Process Industry - A Review

    SciTech Connect

    Rebak, R B

    2006-12-04

    A large variety of corrosion resistant alloys are used regularly in the chemical process industry (CPI). The most common family of alloys include the iron (Fe)-based stainless steels, nickel (Ni) alloys and titanium (Ti) alloys. There also other corrosion resistant alloys but their family of alloys is not as large as for the three groups mentioned above. All ranges of corrosive environments can be found in the CPI, from caustic solutions to hot acidic environments, from highly reducing to highly oxidizing. Stainless steels are ubiquitous since numerous types of stainless steels exist, each type tailored for specific applications. In general, stainless steels suffer stress corrosion cracking (SCC) in hot chloride environments while high Ni alloys are practically immune to this type of attack. High nickel alloys are also resistant to caustic cracking. Ti alloys find application in highly oxidizing solutions. Solutions containing fluoride ions, especially acid, seem to be aggressive to almost all corrosion resistant alloys.

  17. Corrosion resistance of the AISI 304, 316 and 321 stainless steel surfaces modified by laser

    NASA Astrophysics Data System (ADS)

    Szubzda, B.; Antończak, A.; Kozioł, P.; Łazarek, Ł.; Stępak, B.; Łęcka, K.; Szmaja, A.; Ozimek, M.

    2016-02-01

    The article presents the analysis results of the influence of laser fluence on physical and chemical structure and corrosion resistance of stainless steel surfaces modified by irradiating with nanosecond-pulsed laser. The study was carried out for AISI 304, AISI 316 and AISI 321 substrates using Yb:glass fiber laser. All measurements were made for samples irradiated in a broad range of accumulated fluence (10÷400 J/cm2). The electrochemical composition (by EDX) and surface morphology (by SEM) of the prepared surfaces were carried out. Finally, corrosion resistance was analyzed by a potentiodynamic electrochemical test. The obtained results showed very high corrosion resistance for samples made by fluency of values lower than 100 J/cm2. In this case, higher values of corrosion potentials and breakdown potentials were observed. A correlation between corrosion phenomena, the range of laser power (fluence) and the results of chemical and structural tests were also found.

  18. Corrosion resistance and antithrombogenic behavior of La and Nd ion implanted stainless steels

    SciTech Connect

    Jing, F. J.; Jin, F. Y.; Liu, Y. W.; Wan, G. J.; Liu, X. M.; Zhao, X. B.; Fu, R. K. Y.; Leng, Y. X.; Huang, N.; Chu, Paul K.

    2006-09-15

    Lanthanide ions such as lanthanum (La) and neodymium (Nd) were implanted into 316 stainless steel samples using metal vapor vacuum arc to improve the surface corrosion resistance and antithrombogenic properties. X-ray photoelectron spectroscopy shows that lanthanum and neodymium exist in the +3 oxidation state in the surface layer. The corrosion properties of the implanted and untreated control samples were investigated utilizing electrochemical tests and our results show that La and Nd implantations enhance the surface corrosion resistance. In vitro activated partial thromboplastin time (APTT) tests were used to evaluate the antithrombogenic properties. The APTT time of the implanted samples was observed to be prolonged compared to that of the unimplanted stainless steel control. La and Nd ion implantations can be used to improve the surface corrosion resistance and biomedical properties of 316 stainless steels.

  19. Electrodeposition of high corrosion resistance Cu/Ni-P coating on AZ91D magnesium alloy

    NASA Astrophysics Data System (ADS)

    Zhang, Shan; Cao, Fahe; Chang, Linrong; Zheng, JunJun; Zhang, Zhao; Zhang, Jianqing; Cao, Chunan

    2011-08-01

    High corrosion resistance Cu/Ni-P coatings were electrodeposited on AZ91D magnesium alloy via suitable pretreatments, such as one-step acid pickling-activation, once zinc immersion and environment-friendly electroplated copper as the protective under-layer, which made Ni-P deposit on AZ91D Mg alloy in acid plating baths successfully. The pH value and current density for Ni-P electrodeposition were optimized to obtain high corrosion resistance. With increasing the phosphorous content of the Ni-P coatings, the deposits were found to gradually transform to amorphous structure and the corrosion resistance increased synchronously. The anticorrosion ability of AZ91D Mg alloy was greatly improved by the amorphous Ni-P deposits, which was investigated by potentiodynamic polarization curve and electrochemical impedance spectroscopy (EIS). The corrosion current density ( Icorr) of the coated Mg alloy substrate is about two orders of magnitude less than that of the uncoated.

  20. Hot Corrosion Resistance and Mechanical Behavior of Atmospheric Plasma Sprayed Conventional and Nanostructured Zirconia Coatings

    NASA Astrophysics Data System (ADS)

    Saremi, Mohsen; Keyvani, Ahmad; Heydarzadeh Sohi, Mahmoud

    Conventional and nanostructured zirconia coatings were deposited on In-738 Ni super alloy by atmospheric plasma spray technique. The hot corrosion resistance of the coatings was measured at 1050°C using an atmospheric electrical furnace and a fused mixture of vanadium pent oxide and sodium sulfate respectively. According to the experimental results nanostructured coatings showed a better hot corrosion resistance than conventional ones. The improved hot corrosion resistance could be explained by the change of structure to a dense and more packed structure in the nanocoating. The evaluation of mechanical properties by nano indentation method showed the hardness (H) and elastic modulus (E) of the YSZ coating increased substantially after hot corrosion.

  1. Relation between the structure and the pitting corrosion resistance of hypereutectoid U10 steel

    NASA Astrophysics Data System (ADS)

    Egorova, L. Yu.; Savrai, R. A.; Berezovskaya, V. V.; Makarov, A. V.; Schastlivtsev, V. M.; Tabatchikova, T. I.; Merkushkin, E. A.

    2014-01-01

    Polarization pitting corrosion tests are used to investigate the effect of a structure on the corrosion resistance of hypereutectoid U10 steel. In the steel structure, coarse-lamellar and fine-lamellar pearlite forms as a result of isothermal decomposition at temperatures of 500 and 650°C and fine-lamellar pearlite forms during additional annealing at 650°C for 10 or 300 min. The nonequilibrium structure of fine-lamellar pearlite obtained in the process of isothermal decomposition at a temperature of 500°C is found to have the maximum pitting corrosion resistance among the structural states under study.

  2. A corrosion resistant cerium oxide based coating on aluminum alloy 2024 prepared by brush plating

    NASA Astrophysics Data System (ADS)

    Tang, Junlei; Han, Zhongzhi; Zuo, Yu; Tang, Yuming

    2011-01-01

    Cerium oxide based coatings were prepared on AA2024 Al alloy by brush plating. The characteristic of this technology is that hydrogen peroxide, which usually causes the plating solution to be unstable, is not necessary in the plating electrolyte. The coating showed laminated structures and good adhesive strength with the substrate. X-ray diffraction and X-ray photoelectron spectroscopy analysis showed that the coatings were composed of Ce(III) and Ce(IV) oxides. The brush plated coatings on Al alloys improved corrosion resistance. The influence of plating parameters on structure and corrosion resistance of the cerium oxide based coating was studied.

  3. Corrosion Resistance of Laser Clads of Inconel 625 and Metco 41C

    NASA Astrophysics Data System (ADS)

    Němeček, Stanislav; Fidler, Lukáš; Fišerová, Pavla

    The present paper explores the impact of laser cladding parameters on the corrosion behaviour of the resulting surface. Powders of Inconel 625 and austenitic Metco 41C steel were deposited on steel substrate. It was confirmed that the level of dilution has profound impact on the corrosion resistance and that dilution has to be minimized. However, the chemical composition of the cladding is altered even in the course of the cladding process, a fact which is related to the increase in the substrate temperature. The cladding process was optimized to achieve maximum corrosion resistance. The results were verified and validated using microscopic observation, chemical analysis and corrosion testing.

  4. Improved corrosion resistance on biodegradable magnesium by zinc and aluminum ion implantation

    NASA Astrophysics Data System (ADS)

    Xu, Ruizhen; Yang, Xiongbo; Suen, Kai Wong; Wu, Guosong; Li, Penghui; Chu, Paul K.

    2012-12-01

    Magnesium and its alloys have promising applications as biodegradable materials, and plasma ion implantation can enhance the corrosion resistance by modifying the surface composition. In this study, suitable amounts of zinc and aluminum are plasma-implanted into pure magnesium. The surface composition, phases, and chemical states are determined, and electrochemical tests and electrochemical impedance spectroscopy (EIS) are conducted to investigate the surface corrosion behavior and elucidate the mechanism. The corrosion resistance enhancement after ion implantation is believed to stem from the more compact oxide film composed of magnesium oxide and aluminum oxide as well as the appearance of the β-Mg17Al12 phase.

  5. Fabrication of intermetallic coatings for electrical insulation and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.-H.; Cho, W.D.

    1996-11-01

    Several intermetallic films were applied to high-temperature alloys (V alloys and 304, 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain growth at 1000 C for the V-5Cr-5Ti alloy was investigated to determine stability of the alloy substrate during coating formation by CVD or metallic vapor processes at 800-850 C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and XRD analysis; they were also tested for electrical resistivity and corrosion resistance. Results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  6. Characterization of the corrosion resistance of biologically active solutions: The effects of anodizing and welding

    NASA Technical Reports Server (NTRS)

    Walsh, Daniel W.

    1991-01-01

    An understanding of fabrication processes, metallurgy, electrochemistry, and microbiology is crucial to the resolution of microbiologically influenced corrosion (MIC) problems. The object of this effort was to use AC impedance spectroscopy to characterize the corrosion resistance of Type II anodized aluminum alloy 2219-T87 in sterile and biologically active media and to examine the corrosion resistance of 316L, alloy 2219-T87, and titanium alloy 6-4 in the welded and unwelded conditions. The latter materials were immersed in sterile and biologically active media and corrosion currents were measured using the polarization resistance (DC) technique.

  7. Protection of NdFeB magnets by corrosion resistance phytic acid conversion film

    NASA Astrophysics Data System (ADS)

    Nan, Haiyang; Zhu, Liqun; Liu, Huicong; Li, Weiping

    2015-11-01

    Phytic acid conversion film was prepared on NdFeB magnets by dipping the NdFeB into phytic acid solution. The morphology, composition, structure and corrosion resistance of the film were systematically investigated. The results showed that the phytic acid film was effective in improving the corrosion resistance of NdFeB magnets. XRD, TEM and FT-IR analyses revealed that the film was amorphous and had a strong peak of phosphate radical (PO43-). The formation mechanism of the film was also explored by XPS and the potential of zero charge (Epzc) measurement at the solution-metal interface.

  8. Effect of electrodeposition temperature on grain orientation and corrosion resistance of nanocrystalline pure nickel

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Chen, Wang

    2016-08-01

    The nanocrystalline pure nickels with different grain orientations were fabricated by direct current electrodeposition process. The grain size slightly decreased with the increasing of electrodeposition solution temperature. However, grain orientation was affected significantly. Comparing with samples obtained at 50 °C and 80 °C, sample obtained at 20 °C had the strongest (111) orientation plane which increased electrochemical corrosion resistance of this sample. At the same time, the lowest (111) orientation plane deteriorated electrochemical corrosion resistance of sample obtained at 50 °C.

  9. Assessment of corrosion resistance of Nd-Fe-B magnets by silanization for orthodontic applications

    NASA Astrophysics Data System (ADS)

    Fabiano, F.; Celegato, F.; Giordano, A.; Borsellino, C.; Bonaccorsi, L.; Calabrese, L.; Tiberto, P.; Cordasco, G.; Matarese, G.; Fabiano, V.; Azzerboni, B.

    2014-02-01

    Nd-Fe-B permanent magnets are characterised by excellent magnetic properties. However, being extremely vulnerable to the attack of both climate and corrosive environments, their applications are limited. This paper describes how, at different thicknesses of N-propyl-trimetoxy-silane, the coating affects the magnetic force of nickel plated magnets. We also investigate if the corrosion resistance of silanized Nd-Fe-B magnets increases in mildly corrosive environments by immersing them in a synthetic saliva solution. It was found that the silanization treatment does not affect the strength of the magnetic force and provide an enhancement of the corrosion resistance of the substrate.

  10. 78 FR 16832 - Corrosion-Resistant Carbon Steel Flat Products From Germany and the Republic of Korea: Revocation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-03-19

    ...-Year (``Sunset'') Review, 77 FR 85 (January 3, 2012). \\2\\ See Corrosion-Resistant Carbon Steel Flat... Corrosion- Resistant Carbon Steel Flat Products From Germany and Korea, 77 FR 301 (January 4, 2012). As a...: Final Results of Expedited Five-Year (``Sunset'') Review of the Countervailing Duty Order, 77 FR...

  11. 78 FR 55057 - Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products from the Republic of Korea... antidumping duty order on corrosion-resistant carbon steel flat products (CORE) from the Republic of Korea... Requests for Revocation in Part, 77 FR 59168 (September 26, 2012). \\2\\ The period of review (POR) ends...

  12. 76 FR 3613 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-01-20

    ... Countervailing Duty Determinations: Certain Steel Products from Korea, 58 FR 43752 (August 17, 1993). On... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea... review of the countervailing duty (CVD) order on corrosion-resistant carbon steel flat products...

  13. High-Performance Corrosion-Resistant Iron-Based Amorphous Metals: The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J; Choi, J S; Haslam, J; Lian, T; Day, S; Yang, N; Blue, C; Peters, W; Bayles, R; Lewandowski, J; Perepezko, J; Hildal, K; Lavernia, E; Ajdelsztajn, A; Grave, O; Aprigliano, L; Kaufman, L; Boudreau, J; Branagan, D J; Beardsley, B

    2006-04-11

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative thermal phase stability, microstructure, mechanical properties, damage tolerance, and corrosion resistance. Some alloy additions are known to promote glass formation and to lower the critical cooling rate [F. Guo, S. J. Poon, Applied Physics Letters, 83 (13) 2575-2577, 2003]. Other elements are known to enhance the corrosion resistance of conventional stainless steels and nickel-based alloys [A. I. Asphahani, Materials Performance, Vol. 19, No. 12, pp. 33-43, 1980] and have been found to provide similar benefits to iron-based amorphous metals. Many of these materials can be cast as relatively thick ingots, or applied as coatings with advanced thermal spray technology. A wide variety of thermal spray processes have been developed by industry, and can be used to apply these new materials as coatings. Any of these can be used for the deposition of the formulations discussed here, with varying degrees of residual porosity and crystalline structure. Thick protective coatings have now been made that are fully dense and completely amorphous in the as-sprayed condition. An overview of the High-Performance Corrosion Resistant Materials (HPCRM) Project will be given, with particular emphasis on the corrosion resistance of several different types of iron-based amorphous metals in various environments of interest. The salt fog test has been used to compare the performance of various wrought alloys, melt-spun ribbons, arc-melted drop-cast ingots, and thermal-spray coatings for their susceptibility to corrosion in marine environments. Electrochemical tests have also been performed in seawater. Spontaneous breakdown of the passive film and localized corrosion require that the open-circuit corrosion potential exceed the critical potential. The resistance to localized corrosion is seawater has been

  14. Strengthening mechanisms and mechanical properties of high interstitial stainless steel for drill collar and its corrosion resistance

    NASA Astrophysics Data System (ADS)

    Lee, Eunkyung

    corrosion resistance properties of HISSs and shows that the alloys developed in the present study effectively resist attack by sour acid gas and salt water by immersion tests using sour-brine environment and salt water. In addition, electrochemical polarization tests show that the corrosion pitting potential of the heat treated HISSs in sodium chloride solution is the highest among the benchmark alloys. This result shows that this alloy resists corrosion well under the high temperature and high pressure conditions in the presence of high-pressure H2S and CO 2 sour gas well environments.

  15. Nanostructure and Properties of Corrosion Resistance in C+Ti Multi-Ion-Implanted Steel

    NASA Astrophysics Data System (ADS)

    Zhang, Tong-He; Wu, Yu-Guang; Liu, An-Dong; Zhang, Xu; Wang, Xiao-Yan

    2003-09-01

    The corrosion and pitting corrosion resistance of C+Ti dual and C+Ti+C ternary implanted H13 steel were studied by using a multi-sweep cyclic voltammetry and a scanning electron microscope. The effects of phase formation on corrosion and pitting corrosion resistance were explored. The x-ray diffraction analysis shows that the nanometer-sized precipitate phases consist of compounds of Fe2Ti, TiC, Fe2C and Fe3C in dual implanted layer and even in ternary implanted layer. The passivation layer consists of these nanometer phases. It has been found that the corrosion and pitting corrosion resistance of dual and ternary implanted H13 steel are improved extremely. The corrosion resistance of ternary implanted layer is better than that of dual implantations and is enhanced with the increasing ion dose. When the ion dose of Ti is 6×1017/cm2 in the ternary implantation sample, the anodic peak current density is 95 times less than that of the H13 steel. The pitting corrosion potential of dual and ternary implantation samples is in the range from 55 mV to 160 mV which is much higher than that of the H13 steel. The phases against the corrosion and pitting corrosion are nanometer silkiness phases.

  16. Corrosion-resistant coating prepared by the thermal decomposition of lithium permanganate

    SciTech Connect

    Ferrando, W.A.

    1999-09-01

    A ceramic, metal, or metal alloy surface is covered with lithium permanganate which is then thermally decomposed to produce a corrosion resistant coating on the surface. This coating serves as a primer coating which is preferably covered with an overcoat of a sealing paint.

  17. Effect of laser polishing on the surface roughness and corrosion resistance of Nitinol stents.

    PubMed

    Park, Chan-Hee; Tijing, Leonard D; Pant, Hem Raj; Kim, Cheol Sang

    2015-01-01

    In this paper, we investigated the effect of laser polishing at different treatment times on the surface roughness and corrosion resistance of a biliary nickel-titanium (NiTi or Nitinol) stent. A specific area of the stent wire surface was checked for changes in roughness by scanning electron microscopy (SEM) and a noncontact profilometer. The corrosion resistance was assessed by potentiodynamic polarization test and electrochemical impedance spectroscopy. The surface characterization revealed that laser polishing reduced the surface roughness of stent by 34-64% compared to that of the as-received stent surface condition depending on the treatment time (i.e., 700-1600 μm). Measurements using potentiodynamic polarization in simulated body fluid solution showed better anti-corrosion performance of laser-polished stent compared to magnetically-polished stent and has comparable corrosion resistance with the as-received stent condition. In this paper, we have shown a preliminary study on the potential of laser polishing for the improvement of surface roughness of stent without affecting much its corrosion resistance. PMID:25585981

  18. Microstructure and Corrosion Resistance of Fe-Based Coatings Prepared by Twin Wires Arc Spraying Process

    NASA Astrophysics Data System (ADS)

    Lin, Jinran; Wang, Zehua; Lin, Pinghua; Cheng, Jiangbo; Zhang, Jingjing; Zhang, Xin

    2014-02-01

    FeB, FeBSi, and FeNiCrBSiNbW coatings were prepared by twin wires arc spraying process on AISI 1045 steel substrate, and the microstructure and phases were characterized by scanning electron microscope, transmission electron microscope, and x-ray diffraction. The corrosion resistance was investigated by means of electrochemical tests. It was found that FeB coating and FeBSi coating were composed of α-Fe, FeO, and Fe2O3 phases. FeNiCrBSiNbW coating consisted of amorphous phase and α-(Fe, Cr) nanocrystalline phase, with porosity of 1.8%, hardness of 807 Hv0.1 and tensile bonding strength of 52.1 MPa. Three kinds of electrochemical tests were employed to identify the corrosion resistance of the coatings. The results indicated that the FeNiCrBSiNbW coating had a superior corrosion resistance, much better than FeB and FeBSi coatings. It was attributed to the amorphous/nanocrystalline structure and the presence of corrosion-resistant element Cr.

  19. Amorphous Fe72Cr8P13C7 Powder with High Corrosion Resistance

    NASA Astrophysics Data System (ADS)

    Cho, Kangjo; Hwang, Choll-Hong; Pak, Chang-Su; Ryeom, Yeong-Jo

    1982-07-01

    Amorphous Fe72Cr8P13C7 powder has been prepared by the spark erosion technique and its corrosion behavior investigated potentiodynamically. It is concluded that the powder prepared this way possesses a relatively high corrosion resistance, as does amorphous Fe72Cr8P13C7 ribbon prepared by rapid quenching.

  20. Air-Impregnated Nanoporous Anodic Aluminum Oxide Layers for Enhancing the Corrosion Resistance of Aluminum.

    PubMed

    Jeong, Chanyoung; Lee, Junghoon; Sheppard, Keith; Choi, Chang-Hwan

    2015-10-13

    Nanoporous anodic aluminum oxide layers were fabricated on aluminum substrates with systematically varied pore diameters (20-80 nm) and oxide thicknesses (150-500 nm) by controlling the anodizing voltage and time and subsequent pore-widening process conditions. The porous nanostructures were then coated with a thin (only a couple of nanometers thick) Teflon film to make the surface hydrophobic and trap air in the pores. The corrosion resistance of the aluminum substrate was evaluated by a potentiodynamic polarization measurement in 3.5 wt % NaCl solution (saltwater). Results showed that the hydrophobic nanoporous anodic aluminum oxide layer significantly enhanced the corrosion resistance of the aluminum substrate compared to a hydrophilic oxide layer of the same nanostructures, to bare (nonanodized) aluminum with only a natural oxide layer on top, and to the latter coated with a thin Teflon film. The hydrophobic nanoporous anodic aluminum oxide layer with the largest pore diameter and the thickest oxide layer (i.e., the maximized air fraction) resulted in the best corrosion resistance with a corrosion inhibition efficiency of up to 99% for up to 7 days. The results demonstrate that the air impregnating the hydrophobic nanopores can effectively inhibit the penetration of corrosive media into the pores, leading to a significant improvement in corrosion resistance. PMID:26393523

  1. CHROMIUM-FREE CORROSION-RESISTANT HYBRID UV COATINGS - PHASE I

    EPA Science Inventory

    This SBIR Phase I project is designed to determine the feasibility of preparing an environmentally friendly chromium-free solvent-free hybrid ultraviolet (UV) resin coating system suitable for applications such as industrial, automotive, and aerospace corrosion resistance. In...

  2. Structure Analysis Of Corrosion Resistant Thermal Sprayed Coatings On Low Alloy Steels

    SciTech Connect

    Chaliampalias, D.; Vourlias, G.; Pistofidis, N.; Pavlidou, E.; Stergiou, A.; Stergioudis, G.; Polychroniadis, E. K.

    2007-04-23

    Metallic coatings have been proved to reduce the rate of corrosion of steel in various atmospheres. In this work the structure of Al, Cu-Al and Zn thermal sprayed coatings is examined. The as formed coatings are extremely rough, and they are composed of several phases which increase corrosion resistance as it was determined Salt Spray Chamber tests.

  3. Corrosion-resistant fuel cladding allow for liquid metal fast breeder reactors

    DOEpatents

    Brehm, Jr., William F.; Colburn, Richard P.

    1982-01-01

    An aluminide coating for a fuel cladding tube for LMFBRs (liquid metal fast breeder reactors) such as those using liquid sodium as a heat transfer agent. The coating comprises a mixture of nickel-aluminum intermetallic phases and presents good corrosion resistance to liquid sodium at temperatures up to 700.degree. C. while additionally presenting a barrier to outward diffusion of .sup.54 Mn.

  4. Fe-Based Amorphous Coatings on AISI 4130 Structural Steel for Corrosion Resistance

    NASA Astrophysics Data System (ADS)

    Katakam, Shravana; Santhanakrishnan, S.; Dahotre, Narendra B.

    2012-06-01

    The current study focuses on synthesizing a novel functional coating for corrosion resistance applications, via laser surface alloying. The iron-based (Fe48Cr15Mo14Y2C15B) amorphous precursor powder is used for laser surface alloying on AISI 4130 steel substrate, with a continuous wave ytterbium Nd-YAG fiber laser. The corrosion resistance of the coatings is evaluated for different processing conditions. The microstructural evolution and the response of the microstructure to the corrosive environment is studied using x-ray diffraction, scanning electron microscopy, and transmission electron microscopy. Microstructural studies indicate the presence of face-centered cubic Fe-based dendrites intermixed within an amorphous matrix along with fine crystalline precipitates. The corrosion resistance of the coatings decrease with an increase in laser energy density, which is attributed to the precipitation and growth of chromium carbide. The enhanced corrosion resistance of the coatings processed with low energy density is attributed to the self-healing mechanism of this amorphous system.

  5. Environmental Considerations in the Studies of Corrosion Resistant Alloys for High-Level Radioactive Waste Containment

    SciTech Connect

    Ilevbare, G O; Lian, T; Farmer, J C

    2001-11-26

    The corrosion resistance of Alloy 22 (UNS No.: N06022) was studied in simulated ground water of different pH values and ionic contents at various temperatures. Potentiodynamic polarization techniques were used to study the electrochemical behavior and measure the critical potentials in the various systems. Alloy 22 was found to be resistant to localized corrosion in the simulated ground waters tested.

  6. Corrosion resistance of aluminum-magnesium alloys in glacial acetic acid

    SciTech Connect

    Zaitseva, L.V.; Romaniv, V.I.

    1984-05-01

    Vessels for the storage and conveyance of glacial acetic acid are produced from ADO and AD1 aluminum, which are distinguished by corrosion resistance, weldability and workability in the hot and cold conditions but have low tensile strength. Aluminum-magnesium alloys are stronger materials close in corrosion resistance to technical purity aluminum. An investigation was made of the basic alloying components on the corrosion resistance of these alloys in glacial acetic acid. Both the base metal and the weld joints were tested. With an increase in temperature the corrosion rate of all of the tested materials increases by tens of times. The metals with higher magnesium content show more pitting damage. The relationship of the corrosion resistance of the alloys to magnesium content is confirmed by the similar intensity of failure of the joint metal of all of the investigated alloys and by electrochemical investigations. The data shows that AMg3 alloy is close to technically pure ADO aluminum. However, the susceptibility of even this material to local corrosion eliminates the possibility of the use of aluminum-magnesium alloys as reliable constructional materials in glacial acetic acid.

  7. Applications in the Nuclear Industry for Corrosion-Resistant Amorphous-Metal Thermal-Spray Coatings

    SciTech Connect

    Farmer, J; Choi, J

    2007-07-18

    Amorphous metal and ceramic thermal spray coatings have been developed that can be used to enhance the corrosion resistance of containers for the transportation, aging and disposal of spent nuclear fuel and high-level radioactive wastes. Fe-based amorphous metal formulations with chromium, molybdenum and tungsten have shown the corrosion resistance believed to be necessary for such applications. Rare earth additions enable very low critical cooling rates to be achieved. The boron content of these materials, and their stability at high neutron doses, enable them to serve as high efficiency neutron absorbers for criticality control. Ceramic coatings may provide even greater corrosion resistance for container applications, though the boron-containing amorphous metals are still favored for criticality control applications. These amorphous metal and ceramic materials have been produced as gas atomized powders and applied as near full density, non-porous coatings with the high-velocity oxy-fuel process. This paper summarizes the performance of these coatings as corrosion-resistant barriers, and as neutron absorbers. Relevant corrosion models are also discussed, as well as a cost model to quantify the economic benefits possible with these new materials.

  8. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we coated coupons of selected alloy steels with diffusion coatings of Cr and Al, as well as with titanium and tantalum nitrides. The coated samples were analyzed for their surface composition. In several instances, the samples were also cut to determine the depth profile of the coating. Several of the early runs did not yield uniform or deep enough coatings and hence a significant portion of the effort in this period was devoted fixing the problems with our fluidized bed reactor. Before the end of the quarter we had prepared a number of samples, many of them in duplicates, and sent one set to Wabash River Energy Laboratory for them to install in their gasifier. The gasifier was undergoing a scheduled maintenance and thus presented an opportunity to place some of our coupons in the stream of an operating gasifier. The samples submitted included coated and uncoated pairs of different alloys.

  9. Influence of cubic texture intensity of hot rolled ferritic non-oriented electrical steels on the microstructure and texture in the final processed material

    NASA Astrophysics Data System (ADS)

    Stöcker, A.; Schneider, J.; Scholze, T.; Franke, A.; Hermann, H.; Kawalla, R.

    2015-04-01

    The magnetic properties of non-oriented electrical steels are determined by the microstructure and texture of the material. Besides optimum grain size (microstructure) for low values of specific magnetic losses, a high intensity of θ-fibre texture and low intensity of γ-fibre and α-fibre texture is desirable. Each of the processing steps influences the intensity of the θ-fibre in the final processed material. In this paper the interplay of the various processing steps on the intensity of the θ-fibre is regarded for ferritic Iron-Silicon steels with 2.4 wt.% Si and 3.0 wt.% Si.

  10. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-03-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we conducted two exposure tests with coated and uncoated coupons. The first one was aborted after a short period, because of a leak in the pressure regulator of a CO/CO{sub 2}/H{sub 2} gas mixture gas cylinder that was used to prepare the simulated coal gas stream. Nevertheless, this run was very instructive as it showed that during the brief exposure when the concentration of H{sub 2}S increased to 8.6%, even specialty alloys such as HR160 and I800 were badly corroded, yet the sample of a SS405-steel that was coated with Ti/Ta showed no signs of corrosion. After replacing the pressure regulator, a second run was conducted with a fresh set of coated and uncoated samples. The Ti/Ta-coated on to SS405 steel from the earlier runs was also exposed in this test. The run proceeded smoothly, and at the end of test the uncoated steels were badly damaged, some evidence of corrosion was found on coupons of HR160 and I800 alloys and the Cr-coated steels, but again, the Ti/Ta-coated sample appeared unaffected.

  11. Reduced platelet adhesion and improved corrosion resistance of superhydrophobic TiO₂-nanotube-coated 316L stainless steel.

    PubMed

    Huang, Qiaoling; Yang, Yun; Hu, Ronggang; Lin, Changjian; Sun, Lan; Vogler, Erwin A

    2015-01-01

    Superhydrophilic and superhydrophobic TiO2 nanotube (TNT) arrays were fabricated on 316L stainless steel (SS) to improve corrosion resistance and hemocompatibility of SS. Vertically-aligned superhydrophilic amorphous TNTs were fabricated on SS by electrochemical anodization of Ti films deposited on SS. Calcination was carried out to induce anatase phase (superhydrophilic), and fluorosilanization was used to convert superhydrophilicity to superhydrophobicity. The morphology, structure and surface wettability of the samples were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), and contact angle goniometry. The effects of surface wettability on corrosion resistance and platelet adhesion were investigated. The results showed that crystalline phase (anatase vs. amorphous) and wettability strongly affected corrosion resistance and platelet adhesion. The superhydrophilic amorphous TNTs failed to protect SS from corrosion whereas superhydrophobic amorphous TNTs slightly improved corrosion resistance of SS. Both superhydrophilic and superhydrophobic anatase TNTs significantly improved corrosion resistance of SS. The superhydrophilic amorphous TNTs minimized platelet adhesion and activation whereas superhydrophilic anatase TNTs activated the formation of fibrin network. On the contrary, both superhydrophobic TNTs (superhydrophobic amorphous TNTs and superhydrophobic anatase TNTs) reduced platelet adhesion significantly and improved corrosion resistance regardless of crystalline phase. Superhydrophobic anatase TNTs coating on SS surface offers the opportunity for the application of SS as a promising permanent biomaterial in blood contacting biomedical devices, where both reducing platelets adhesion/activation and improving corrosion resistance can be effectively combined. PMID:25481855

  12. Iron-Based Amorphous Metals:The High Performance Corrosion Resistant Materials(HPCRM) Program

    SciTech Connect

    Farmer, J

    2007-07-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  13. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Material (HPCRM) Development

    SciTech Connect

    Farmer, J C; Choi, J S; Saw, C; Haslam, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2008-01-09

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  14. Iron-Based Amorphous Metals: High-Performance Corrosion-Resistant Material Development

    NASA Astrophysics Data System (ADS)

    Farmer, Joseph; Choi, Jor-Shan; Saw, Cheng; Haslam, Jeffrey; Day, Dan; Hailey, Phillip; Lian, Tiangan; Rebak, Raul; Perepezko, John; Payer, Joe; Branagan, Daniel; Beardsley, Brad; D'Amato, Andy; Aprigliano, Lou

    2009-06-01

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was cosponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the U.S. Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition, materials synthesis, thermal stability, corrosion resistance, environmental cracking, mechanical properties, damage tolerance, radiation effects, and important potential applications. Amorphous alloys identified as SAM2X5 (Fe49.7Cr17.7Mn1.9Mo7.4W1.6B15.2C3.8Si2.4) and SAM1651 (Fe48Mo14Cr15Y2C15B6) have been produced as meltspun ribbons (MSRs), dropcast ingots, and thermal-spray coatings. Chromium (Cr), molybdenum (Mo), and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of MSRs and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently, thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests; good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while the open-circuit corrosion potentials (OCPs) were simultaneously monitored; reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal makes this amorphous alloy an effective neutron absorber and suitable for criticality-control applications. In general, the corrosion resistance of such iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional stainless steel and Ni-based materials, and are proving to have excellent wear

  15. Enhanced corrosion resistance of strontium hydroxyapatite coating on electron beam treated surgical grade stainless steel

    NASA Astrophysics Data System (ADS)

    Gopi, D.; Rajeswari, D.; Ramya, S.; Sekar, M.; R, Pramod; Dwivedi, Jishnu; Kavitha, L.; Ramaseshan, R.

    2013-12-01

    The surface of 316L stainless steel (316L SS) is irradiated by high energy low current DC electron beam (HELCDEB) with energy of 500 keV and beam current of 1.5 mA followed by the electrodeposition of strontium hydroxyapatite (Sr-HAp) to enhance its corrosion resistance in physiological fluid. The coatings were characterised by X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FT-IR) and High resolution scanning electron microscopy (HRSEM). The Sr-HAp coating on HELCDEB treated 316L SS exhibits micro-flower structure. Electrochemical results show that the Sr-HAp coating on HELCDEB treated 316L SS possesses maximum corrosion resistance in Ringer's solution.

  16. Corrosion resistance of steel materials in LiCl-KCl melts

    NASA Astrophysics Data System (ADS)

    Wang, Le; Li, Bing; Shen, Miao; Li, Shi-yan; Yu, Jian-guo

    2012-10-01

    The corrosion behaviors of 304SS, 316LSS, and Q235A in LiCl-KCl melts were investigated at 450°C by Tafel curves and electrochemical impedance spectroscopy (EIS). 316LSS shows the best corrosion resistance behaviors among the three materials, including the most positive corrosion potential and the smallest corrosion current from the Tafel curves and the largest electron transfer resistance from the Nyquist plots. The results are in good agreement with the weight losses in the static corrosion experiments for 45 h. This may be attributed to the better corrosion resistance of Mo and Ni existing as alloy elements in 316LSS, which exhibit the lower corrosion current densities and more positive corrosion potentials than 316LSS in the same melts.

  17. Towards a Better Corrosion Resistance and Biocompatibility Improvement of Nitinol Medical Devices

    NASA Astrophysics Data System (ADS)

    Rokicki, Ryszard; Hryniewicz, Tadeusz; Pulletikurthi, Chandan; Rokosz, Krzysztof; Munroe, Norman

    2015-04-01

    Haemocompatibility of Nitinol implantable devices and their corrosion resistance as well as resistance to fracture are very important features of advanced medical implants. The authors of the paper present some novel methods capable to improve Nitinol implantable devices to some marked degree beyond currently used electropolishing (EP) processes. Instead, a magnetoelectropolishing process should be advised. The polarization study shows that magnetoelectropolished Nitinol surface is more corrosion resistant than that obtained after a standard EP and has a unique ability to repassivate the surface. Currently used sterilization processes of Nitinol implantable devices can dramatically change physicochemical properties of medical device and by this influence its biocompatibility. The Authors' experimental results clearly show the way to improve biocompatibility of NiTi alloy surface. The final sodium hypochlorite treatment should replace currently used Nitinol implantable devices sterilization methods which rationale was also given in our previous study.

  18. Experience with IN 939 as a hot corrosion resistant turbine vane material

    SciTech Connect

    Schneider, K.; Bauer, R.; Grunling, H.W.; Staubli, M.

    1984-06-01

    For stationary gas turbine vanes IN 939 was evaluated very thoroughly in Europe as a promising hot corrosion resistant nickel base alloy. This paper shows examples of properties and behavior of IN 939 from literature and from actual application in stationary gas turbines. After long-term operation in stationary gas turbines vanes are analysed to show the type of oxide scale formation, the hot corrosion attack and phase stability. The alloy IN 939 exhibited excellent hot corrosion resistance under severe environmental conditions comparable to that of commercial hot corrosion protective coatings. Phases are described developed after casting and during heat treatment and sensitivity towards ..gamma..-phase formation is briefly discussed. Creep and fatique data of IN 939 are compared with IN 738 LC as well as the hot corrosion behavior.

  19. Recent developments in wear and corrosion resistant alloys for oil industry

    SciTech Connect

    Raghu, D.; Wu, J.B.C.

    1997-08-01

    Oil production and refining environments pose a very severe wear and corrosion environment. Material designers are challenged with the need to design and develop materials that combine a high corrosion resistance with very good wear resistance. Coupled with that is the need for these materials to meet requirements, such as, fracture toughness and resistance to sulfide and chloride stress corrosion cracking. Often times, increasing the resistance to wear compromises the corrosion and welding characteristics. This paper covers a variety of material developments that aim to address the twin problems of wear and corrosion. The paper covers the alloy design fundamentals and discusses the pertinent wear properties and general corrosion resistance compared to traditional wear resistant materials. Proven applications, with particular reference to petroleum and petro-chemical areas are discussed. Potential applications are also cited.

  20. Fabrication of intermetallic coatings for electrical and corrosion resistance on high-temperature alloys

    SciTech Connect

    Park, J.H.; Cho, W.D.

    1994-10-01

    Several intermetallic films were fabricated to high-temperature alloys (V-alloys and 304 and 316 stainless steels) to provide electrical insulation and corrosion resistance. Alloy grain-growth behavior at 1000{degrees}C for the V-5Cr-5Ti was investigated to determine the stability of alloy substrate during coating formation by chemical vapor deposition (CVD) or metallic vapor processes at 800-850{degrees}C. Film layers were examined by optical and scanning electron microscopy and by electron-energy-dispersive and X-ray diffraction analysis and tested for electrical resistivity and corrosion resistance. The results elucidated the nature of the coatings, which provided both electrical insulation and high-temperature corrosion protection.

  1. Superhydrophobic surface fabricated on iron substrate by black chromium electrodeposition and its corrosion resistance property

    NASA Astrophysics Data System (ADS)

    Zhang, Bo; Feng, Haitao; Lin, Feng; Wang, Yabin; Wang, Liping; Dong, Yaping; Li, Wu

    2016-08-01

    The fabrication of superhydrophobic surface on iron substrate is carried out through 20 min black chromium electrodeposition, followed by immersing in 0.05 M ethanolic stearic acid solution for 12 h. The resultant superhydrophobic complex film is characterized by scanning electron microscope (SEM), disperse Spectrometer (EDS), atomic force microscope (AFM), water contact angle (CA), sliding angle (SA) and X-ray photoelectron spectroscope (XPS), and its corrosion resistance property is measured with cyclic voltammetry (CV), linear polarization and electrochemical impedance spectroscopy (EIS). The results show that the fabricated superhydrophobic film has excellent water repellency (CA, 158.8°; SA, 2.1°) and significantly high corrosion resistance (1.31 × 106 Ω cm-2) and excellent corrosion protection efficiency (99.94%).

  2. "A L C L A D" A New Corrosion Resistant Aluminum Product

    NASA Technical Reports Server (NTRS)

    Dix, E H , Jr

    1927-01-01

    Described here is a new corrosion resistant aluminum product which is markedly superior to the present strong alloys. Its use should result in greatly increased life of a structural part. Alclad is a heat-treated aluminum, copper, manganese, magnesium alloy that has the corrosion resistance of pure metal at the surface and the strength of the strong alloy underneath. Of particular importance is the thorough character of the union between the alloy and the pure aluminum. Preliminary results of salt spray tests (24 weeks of exposure) show changes in tensile strength and elongation of Alclad 17ST, when any occurred, to be so small as to be well within the limits of experimental error. Some surface corrosion of the pure metal had taken place, but not enough to cause the specimens to break through those areas.

  3. Nanotextured stainless steel for improved corrosion resistance and biological response in coronary stenting

    NASA Astrophysics Data System (ADS)

    Mohan, Chandini C.; Prabhath, Anupama; Cherian, Aleena Mary; Vadukumpully, Sajini; Nair, Shantikumar V.; Chennazhi, Krishnaprasad; Menon, Deepthy

    2014-12-01

    Nanosurface engineering of metallic substrates for improved cellular response is a persistent theme in biomaterials research. The need to improve the long term prognosis of commercially available stents has led us to adopt a `polymer-free' approach which is cost effective and industrially scalable. In this study, 316L stainless steel substrates were surface modified by hydrothermal treatment in alkaline pH, with and without the addition of a chromium precursor, to generate a well adherent uniform nanotopography. The modified surfaces showed improved hemocompatibility and augmented endothelialization, while hindering the proliferation of smooth muscle cells. Moreover, they also exhibited superior material properties like corrosion resistance, surface integrity and reduced metal ion leaching. The combination of improved corrosion resistance and selective vascular cell viability provided by nanomodification can be successfully utilized to offer a cell-friendly solution to the inherent limitations pertinent to bare metallic stents.

  4. Effects of Al Contents on Carburization Behavior and Corrosion Resistance of TiAl Alloys

    NASA Astrophysics Data System (ADS)

    Liao, Cui Jiao; He, Yue Hui; Ming, Xing Zu

    2015-10-01

    TiAl alloys with Al contents of 30.7, 37, 46.5, and 54.2 at.% were carburized. Corrosion resistance of the untreated and the carburized TiAl alloys was comparatively analyzed. The phase and microstructure of the carburized TiAl alloys were studied by x-ray diffraction and scanning electron microscopy, respectively. Electrochemical corrosion behavior of the untreated and the carburized TiAl alloys was investigated using potentiodynamic polarization and electrochemical impedance spectroscopy. Experimental results indicate that different Al contents bring about distinct microstructure of the carburized layers. The lower Al content leads to the formation of the thicker binary carbides and the thinner Ti2AlC phase. Additionally, the lower Al content leads to higher corrosion resistance in the untreated and the carburized states.

  5. Interfacial valence electron localization and the corrosion resistance of Al-SiC nanocomposite

    NASA Astrophysics Data System (ADS)

    Mosleh-Shirazi, Sareh; Hua, Guomin; Akhlaghi, Farshad; Yan, Xianguo; Li, Dongyang

    2015-12-01

    Microstructural inhomogeneity generally deteriorates the corrosion resistance of materials due to the galvanic effect and interfacial issues. However, the situation may change for nanostructured materials. This article reports our studies on the corrosion behavior of SiC nanoparticle-reinforced Al6061 matrix composite. It was observed that the corrosion resistance of Al6061 increased when SiC nanoparticles were added. Overall electron work function (EWF) of the Al-SiC nanocomposite increased, along with an increase in the corrosion potential. The electron localization function of the Al-SiC nanocomposite was calculated and the results revealed that valence electrons were localized in the region of SiC-Al interface, resulting in an increase in the overall work function and thus building a higher barrier to hinder electrons in the nano-composite to participate in corrosion reactions.

  6. Mechanical properties and oxidation and corrosion resistance of reduced-chromium 304 stainless steel alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.; Gyorgak, C. A.

    1979-01-01

    An experimental program was undertaken to identify effective substitutes for part of the Cr in 304 stainless steel as a method of conserving the strategic element Cr. Although special emphasis was placed on tensile properties, oxidation and corrosion resistance were also examined. Results indicate that over the temperature range of -196 C to 540 C the yield stress of experimental austenitic alloys with only 12 percent Cr compare favorably with the 18 percent Cr in 304 stainless steel. Oxidation resistance and in most cases corrosion resistance for the experimental alloys were comparable to the commercial alloy. Effective substitutes for Cr included Al, Mo, Si, Ti, and V, while Ni and Mn contents were increased to maintain an austenitic structure.

  7. Effect of Micro Arc Oxidation Coatings on Corrosion Resistance of 6061-Al Alloy

    NASA Astrophysics Data System (ADS)

    Wasekar, Nitin P.; Jyothirmayi, A.; Rama Krishna, L.; Sundararajan, G.

    2008-10-01

    In the present study, the corrosion behavior of micro arc oxidation (MAO) coatings deposited at two current densities on 6061-Al alloy has been investigated. Corrosion in particular, simple immersion, and potentiodynamic polarization tests have been carried out in 3.5% NaCl in order to evaluate the corrosion resistance of MAO coatings. The long duration (up to 600 h) immersion tests of coated samples illustrated negligible change in weight as compared to uncoated alloy. The anodic polarization curves were found to exhibit substantially lower corrosion current and more positive corrosion potential for MAO-coated specimens as compared to the uncoated alloy. The electrochemical response was also compared with SS-316 and the hard anodized coatings. The results indicate that the overall corrosion resistance of the MAO coatings is significantly superior as compared to SS316 and comparable to hard anodized coating deposited on 6061 Al alloy.

  8. Mechanical properties and corrosion resistance of Ti-6Al-7Nb alloy dental castings.

    PubMed

    Kobayashi, E; Wang, T J; Doi, H; Yoneyama, T; Hamanaka, H

    1998-10-01

    With the aim of applying a novel titanium alloy, Ti-6Al-7Nb, to a dental casting material, a comprehensive research work was carried out on its characteristics, such as castability, mechanical properties and corrosion resistance in the present study. As a result, Ti-6Al-7Nb alloy exhibited sufficient castability by a dental casting method for titanium alloys and enough mechanical properties for dental application. It is also showed excellent corrosion resistance through an immersion test in 1.0% lactic acid and an anodic polarization test in 0.9% NaCl solution. From these results, it is concluded that this Ti-6Al-7Nb alloy is applicable as a dental material in place of Ti-6Al-4V alloy, which includes cytotoxic vanadium. PMID:15348689

  9. Interfacial valence electron localization and the corrosion resistance of Al-SiC nanocomposite

    PubMed Central

    Mosleh-Shirazi, Sareh; Hua, Guomin; Akhlaghi, Farshad; Yan, Xianguo; Li, Dongyang

    2015-01-01

    Microstructural inhomogeneity generally deteriorates the corrosion resistance of materials due to the galvanic effect and interfacial issues. However, the situation may change for nanostructured materials. This article reports our studies on the corrosion behavior of SiC nanoparticle-reinforced Al6061 matrix composite. It was observed that the corrosion resistance of Al6061 increased when SiC nanoparticles were added. Overall electron work function (EWF) of the Al-SiC nanocomposite increased, along with an increase in the corrosion potential. The electron localization function of the Al-SiC nanocomposite was calculated and the results revealed that valence electrons were localized in the region of SiC-Al interface, resulting in an increase in the overall work function and thus building a higher barrier to hinder electrons in the nano-composite to participate in corrosion reactions. PMID:26667968

  10. Advanced Corrosion-Resistant Zr Alloys for High Burnup and Generation IV Applications

    SciTech Connect

    Arthur Motta; Yong Hwan Jeong; R.J. Comstock; G.S. Was; Y.S. Kim

    2006-10-31

    The objective of this collaboration between four institutions in the US and Korea is to demonstrate a technical basis for the improvement of the corrosion resistance of zirconium-based alloys in more extreme operating environments (such as those present in severe fuel duty,cycles (high burnup, boiling, aggressive chemistry) andto investigate the feasibility (from the point of view of corrosion rate) of using advanced zirconium-based alloys in a supercritical water environment.

  11. Increased corrosion resistance of the AZ80 magnesium alloy by rapid solidification.

    PubMed

    Aghion, E; Jan, L; Meshi, L; Goldman, J

    2015-11-01

    Magnesium (Mg) and Mg-alloys are being considered as implantable biometals. Despite their excellent biocompatibility and good mechanical properties, their rapid corrosion is a major impediment precluding their widespread acceptance as implantable biomaterials. Here, we investigate the potential for rapid solidification to increase the corrosion resistance of Mg alloys. To this end, the effect of rapid solidification on the environmental and stress corrosion behavior of the AZ80 Mg alloy vs. its conventionally cast counterpart was evaluated in simulated physiological electrolytes. The microstructural characteristics were examined by optical microscopy, SEM, TEM, and X-ray diffraction analysis. The corrosion behavior was evaluated by immersion, salt spraying, and potentiodynamic polarization. Stress corrosion resistance was assessed by Slow Strain Rate Testing. The results indicate that the corrosion resistance of rapidly solidified ribbons is significantly improved relative to the conventional cast alloy due to the increased Al content dissolved in the α-Mg matrix and the correspondingly reduced presence of the β-phase (Mg17 Al12 ). Unfortunately, extrusion consolidated solidified ribbons exhibited a substantial reduction in the environmental performance and stress corrosion resistance. This was mainly attributed to the detrimental effect of the extrusion process, which enriched the iron impurities and increased the internal stresses by imposing a higher dislocation density. In terms of immersion tests, the average corrosion rate of the rapidly solidified ribbons was <0.4 mm/year compared with ∼2 mm/year for the conventionally cast alloy and 26 mm/year for the rapidly solidified extruded ribbons. PMID:25491147

  12. Corrosion resistance and electrochemical potentiokinetic reactivation testing of some iron-base hardfacing alloys

    SciTech Connect

    Cockeram, B.V.

    1999-11-01

    Hardfacing alloys are weld deposited on a base material to provide a wear resistant surface. Commercially available iron-base hardfacing alloys are being evaluated for replacement of cobalt-base alloys to reduce nuclear plant activation levels. Corrosion testing was used to evaluate the corrosion resistance of several iron-base hardfacing alloys in highly oxygenated environments. The corrosion test results indicate that iron-base hardfacing alloys in the as-deposited condition have acceptable corrosion resistance when the chromium to carbon ratio is greater than 4. Tristelle 5183, with a high niobium (stabilizer) content, did not follow this trend due to precipitation of niobium-rich carbides instead of chromium-rich carbides. This result indicates that iron-base hardfacing alloys containing high stabilizer contents may possess good corrosion resistance with Cr:C < 4. NOREM 02, NOREM 01, and NoCo-M2 hardfacing alloys had acceptable corrosion resistance in the as-deposited and 885 C/4 hour heat treated condition, but rusting from sensitization was observed in the 621 C/6 hour heat treated condition. The feasibility of using an Electrochemical Potentiokinetic Reactivation (EPR) test method, such as used for stainless steel, to detect sensitization in iron-base hardfacing alloys was evaluated. A single loop-EPR method was found to provide a more consistent measurement of sensitization than a double loop-EPR method. The high carbon content that is needed for a wear resistant hardfacing alloy produces a high volume fraction of chromium-rich carbides that are attacked during EPR testing. This results in inherently lower sensitivity for detection of a sensitized iron-base hardfacing alloy than stainless steel using conventional EPR test methods.

  13. Corrosion resistant thermal barrier coating. [protecting gas turbines and other engine parts

    NASA Technical Reports Server (NTRS)

    Levine, S. R.; Miller, R. A.; Hodge, P. E. (Inventor)

    1981-01-01

    A thermal barrier coating system for protecting metal surfaces at high temperature in normally corrosive environments is described. The thermal barrier coating system includes a metal alloy bond coating, the alloy containing nickel, cobalt, iron, or a combination of these metals. The system further includes a corrosion resistant thermal barrier oxide coating containing at least one alkaline earth silicate. The preferred oxides are calcium silicate, barium silicate, magnesium silicate, or combinations of these silicates.

  14. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, Krishnamurti

    1992-01-01

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9-30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000.degree.-1100.degree. C.

  15. Iron-based alloys with corrosion resistance to oxygen-sulfur mixed gases

    DOEpatents

    Natesan, K.

    1992-11-17

    An iron-based alloy with improved performance with exposure to oxygen-sulfur mixed gases with the alloy containing about 9--30 wt. % Cr and a small amount of Nb and/or Zr implanted on the surface of the alloy to diffuse a depth into the surface portion, with the alloy exhibiting corrosion resistance to the corrosive gases without bulk addition of Nb and/or Zr and without heat treatment at temperatures of 1000--1100 C. 7 figs.

  16. Corrosion resistant three-dimensional nanotextured silicon for water photo-oxidation

    NASA Astrophysics Data System (ADS)

    Carter, Rachel; Chatterjee, Shahana; Gordon, Evan; Share, Keith; Erwin, William R.; Cohn, Adam P.; Bardhan, Rizia; Pint, Cary L.

    2015-10-01

    We demonstrate the ability to chemically transform bulk silicon into a nanotextured surface that exhibits excellent electrochemical stability in aqueous conditions for water photo-oxidation. Conformal defective graphene coatings on nanotextured silicon formed by thermal treatment enable over 50× corrosion resistance in aqueous electrolytes based upon Tafel analysis and impedance spectroscopy. This enables nanotextured silicon as an effective oxygen-evolution photoanode for water splitting with saturation current density measured near 35 mA cm-2 under 100 mW cm-2 (1 sun) illumination. Our approach builds upon simple and scalable processing techniques with silicon to develop corrosion resistant electrodes that can benefit a broad range of catalytic and photocatalytic applications.We demonstrate the ability to chemically transform bulk silicon into a nanotextured surface that exhibits excellent electrochemical stability in aqueous conditions for water photo-oxidation. Conformal defective graphene coatings on nanotextured silicon formed by thermal treatment enable over 50× corrosion resistance in aqueous electrolytes based upon Tafel analysis and impedance spectroscopy. This enables nanotextured silicon as an effective oxygen-evolution photoanode for water splitting with saturation current density measured near 35 mA cm-2 under 100 mW cm-2 (1 sun) illumination. Our approach builds upon simple and scalable processing techniques with silicon to develop corrosion resistant electrodes that can benefit a broad range of catalytic and photocatalytic applications. Electronic supplementary information (ESI) available: (i) Experimental details, (ii) Nyquist plot from EIS data, (iii) FTIR of H-terminated silicon, (iv) reflectance measurements to quantify light trapping in nanotextured silicon, (v) LSV from Tafel analysis, and (vi) J-V curves for H-terminated flat samples, (vii) stability test of photoanode, and (viii) forward and reverse scans for each sample type. See DOI: 10

  17. In vitro corrosion resistance of Lotus-type porous Ni-free stainless steels.

    PubMed

    Alvarez, Kelly; Hyun, Soong-Keun; Fujimoto, Shinji; Nakajima, Hideo

    2008-11-01

    The corrosion behavior of three kinds of austenitic high nitrogen Lotus-type porous Ni-free stainless steels was examined in acellular simulated body fluid solutions and compared with type AISI 316L stainless steel. The corrosion resistance was evaluated by electrochemical techniques, the analysis of released metal ions was performed by inductively coupled plasma mass spectrometry (ICP-MS) and the cytotoxicity was investigated in a culture of murine osteoblasts cells. Total immunity to localized corrosion in simulated body fluid (SBF) solutions was exhibited by Lotus-type porous Ni-free stainless steels, while Lotus-type porous AISI 316L showed very low pitting corrosion resistance evidenced by pitting corrosion at a very low breakdown potential. Additionally, Lotus-type porous Ni-free stainless steels showed a quite low metal ion release in SBF solutions. Furthermore, cell culture studies showed that the fabricated materials were non-cytotoxic to mouse osteoblasts cell line. On the basis of these results, it can be concluded that the investigated alloys are biocompatible and corrosion resistant and a promising material for biomedical applications. PMID:18545945

  18. Ultrasonic irradiation and its application for improving the corrosion resistance of phosphate coatings on aluminum alloys.

    PubMed

    Sheng, Minqi; Wang, Chao; Zhong, Qingdong; Wei, Yinyin; Wang, Yi

    2010-01-01

    In this paper, ultrasonic irradiation was utilized for improving the corrosion resistance of phosphate coatings on aluminum alloys. The chemical composition and morphology of the coatings were analyzed by X-ray diffraction analysis (XRD) and scanning electron microscopy (SEM). The effect of ultrasonic irradiation on the corrosion resistance of phosphate coatings was investigated by polarization curves and electrochemical impedance spectroscopy (EIS). Various effects of the addition of Nd(2)O(3) in phosphating bath on the performance of the coatings were also investigated. Results show that the composition of phosphate coating were Zn(3)(PO(4))(2).4H(2)O(hopeite) and Zn crystals. The phosphate coatings became denser with fewer microscopic holes by utilizing ultrasonic irradiation treatment. The addition of Nd(2)O(3) reduced the crystallinity of the coatings, with the additional result that the crystallites were increasingly nubby and spherical. The corrosion resistance of the coatings was also significantly improved by ultrasonic irradiation treatment; both the anodic and cathodic processes of corrosion taking place on the aluminum alloy substrate were suppressed consequently. In addition, the electrochemical impedance of the coatings was also increased by utilizing ultrasonic irradiation treatment compared with traditional treatment. PMID:19692286

  19. Microstructure and corrosion resistance of Fe/Mo composite amorphous coatings prepared by air plasma spraying

    NASA Astrophysics Data System (ADS)

    Jiang, Chao-ping; Xing, Ya-zhe; Zhang, Feng-ying; Hao, Jian-min

    2012-07-01

    Fe/Mo composite coatings were prepared by air plasma spraying (APS) using Fe-based and Mo-based amorphous and nanocrystalline mixed powders. Microstructural studies show that the composite coatings present a layered structure with low porosity due to adding the self-bonded Mo-based alloy. Corrosion behaviors of the composite coatings, the Fe-based coatings and the Mo-based coatings were investigated by electrochemical measurements and salt spray tests. Electrochemical results show that the composite coatings exhibit a lower polarization current density and higher corrosion potentials than the Fe-based coating when tested in 3.5wt% NaCl solutions, indicating superior corrosion resistance compared with the Fe-based coating. Also with the increase in addition of the Mo-based alloy, a raised corrosion resistance, inferred by an increase in corrosion potential and a decrease in polarization current density, can be found. The results of salt spray tests again show that the corrosion resistance is enhanced by adding the Mo-based alloy, which helps to reduce the porosity of the composite coatings and enhance the stability of the passive films.

  20. Study on Corrosion Resistance of Fe-based Amorphous Coating by Laser Cladding in Hydrochloric Acid

    NASA Astrophysics Data System (ADS)

    Chen, Q. J.; Guo, S. B.; Yang, X. J.; Zhou, X. L.; Hua, X. Z.; Zhu, X. H.; Duan, Z.

    In this study, the Fe41Co7Cr15Mo14C15B6Y2 bulk amorphous alloy with high glass-forming ability was prepared using the arc- melting copper mold casting technique, and corresponding amorphous coating was obtained using the laser melt amorphous powders on the surface of carbon steel. The corrosion resistance performance of the laser cladding coating in hydrochloric acid was analyzed and tested in experiments under the conditions of different laser cladding speeds. The amorphous alloy coating with different fabrication parameters have the difference internal structure, which lead to the difference corrosion resistance in the same environment to some extent. The nature of amorphous alloy and the corrosion morphology were investigated using XRD and SEM method, respectively. The corrosion experiments showed that: when the laser power was 3300W, the corrosion resistance of four kinds of samples in hydrochloric acid from strong to weak as follows: as-cast sample > the coating with laser cladding speed 110 mm/min > the coating with laser cladding speed 120 mm/min > the coating with laser cladding speed 130 mm/min. The free corrosion current density of casting sample, sample 1, sample 2 and sample 3 is 3.304 × 10-6 A/cm2, 2.600×10-3 A/cm2, 2.030×10-3 A/cm2 and 3.396×10-4 A/cm2, respectively.

  1. Enhanced antibacterial properties, biocompatibility, and corrosion resistance of degradable Mg-Nd-Zn-Zr alloy.

    PubMed

    Qin, Hui; Zhao, Yaochao; An, Zhiquan; Cheng, Mengqi; Wang, Qi; Cheng, Tao; Wang, Qiaojie; Wang, Jiaxing; Jiang, Yao; Zhang, Xianlong; Yuan, Guangyin

    2015-06-01

    Magnesium (Mg), a potential biodegradable material, has recently received increasing attention due to its unique antibacterial property. However, rapid corrosion in the physiological environment and potential toxicity limit clinical applications. In order to improve the corrosion resistance meanwhile not compromise the antibacterial activity, a novel Mg alloy, Mg-Nd-Zn-Zr (Hereafter, denoted as JDBM), is fabricated by alloying with neodymium (Nd), zinc (Zn), zirconium (Zr). pH value, Mg ion concentration, corrosion rate and electrochemical test show that the corrosion resistance of JDBM is enhanced. A systematic investigation of the in vitro and in vivo antibacterial capability of JDBM is performed. The results of microbiological counting, CLSM, SEM in vitro, and microbiological cultures, histopathology in vivo consistently show JDBM enhanced the antibacterial activity. In addition, the significantly improved cytocompatibility is observed from JDBM. The results suggest that JDBM effectively enhances the corrosion resistance, biocompatibility and antimicrobial properties of Mg by alloying with the proper amount of Zn, Zr and Nd. PMID:25890720

  2. The effect of repeated porcelain firings on corrosion resistance of different dental alloys

    PubMed Central

    Karahan, Ismail; Polat, Serdar; Malkoc, Meral Arslan; Dalkiz, Mehmet

    2013-01-01

    PURPOSE The aim of this study was to evaluate the effects of repeated porcelain firing process on the corrosion rates of the dental alloys. MATERIALS AND METHODS Cr-Co, Cr-Ni and Pd-Ag alloys were used for this study. Each metal supported porcelain consisted of 30 specimens of 10 for 7, 9 and 11 firing each. Disc-shaped specimens 10 mm diameter and 3 mm thickness were formed by melting alloys with a propane-oxygen flame and casted with a centrifuge casting machine and then with the porcelain veneer fired onto the metal alloys. Corrosion tests were performed in quintuplicate for each alloy (after repeated porcelain firing) in Fusayama artificial saliva solution (pH = 5) in a low thermal-expansion borosilicate glass cell. Tamhane and Sheffe test was used to compare corrosion differences in the results after repeated firings and among 7, 9 and 11 firing for each alloy. The probability level for statistical significance was set at α=0.05. RESULTS The corrosion resistance was higher (30 mV), in case of 7 times firing (Commercial). On the other hand, it was lower in case of 11 times firing (5 mV) (P<.05). CONCLUSION Repeated firings decreased corrosion resistance of Pd-Ag, Cr-Co and Cr-Ni alloys. The Pd-Ag alloy exhibited little corrosion in in vitro tests. The Cr-Ni alloy exhibited higher corrosion resistance than Cr-Co alloys in in vitro tests. PMID:23507983

  3. The development of dental alloys conserving precious metals: improving corrosion resistance by controlled ageing.

    PubMed

    Yasuda, K; Hisatsune, K; Ohta, M

    1983-03-01

    To determine the conditions which confer desirable mechanical properties and corrosion resistance upon dental alloys, age-hardening mechanism and the associated structural changes were studied by means of resistometric measurements, hardness tests, electron microscope observations and electron diffraction studies. Five commercial dental alloys, a high-gold content alloy, a low-gold alloy and three Au-Ag-Pd silver-based alloys and two experimental gold alloys, were examined. The structural and morphological changes which gave rise to age-hardening were classified into five types of phase transformation, i.e., (1) the formation of the AuCu I type superlattice and its twinning characterized by a stair-step mode, (2) the formation of the AuCu II type super-lattice with periodic antiphase domain structure, (3) the precipitation of the CuPd superlattice with fct structure analogous to the AuCu I type, (4) spinodal decomposition giving rise to a modulated structure and (5) the formation of the lamellar structure developed from grain boundaries by discontinuous precipitations. (1), (2) and (3) made a contribution to corrosion resistance superior to (4) and (5). A lamellar structure was prone to a high corrosion rate. The results obtained in this study are useful in predicting age-hardening characteristics and structural changes associated with corrosion, because the microstructural variation induced by ageing as well as nobility of alloys affects greatly their corrosion resistance. PMID:6574108

  4. Wear and corrosion resistance of anti-bacterial Ti-Cu-N coatings on titanium implants

    NASA Astrophysics Data System (ADS)

    Wu, Haibo; Zhang, Xiangyu; He, Xiaojing; Li, Meng; Huang, Xiaobo; Hang, Ruiqiang; Tang, Bin

    2014-10-01

    Anti-bacterial coatings with excellent wear and corrosion resistance play a vital role in ensuring the durability of implant materials in constant use. To this end, a novel anti-bacterial surface modification by combining magnetron sputtering with plasma nitriding was adopted in this paper to fabricate Cu-bearing Ti-based nitrides coatings (Ti-Cu-N) on titanium surface. The anti-bacterial properties of Ti-Cu-N coatings were evaluated. The microstructures and composition of the coatings were investigated by using FESEM, EDS, GDOES, XRD. The wear and corrosion resistance of the coatings were investigated. The results confirmed that an anti-bacterial Ti-Cu-N coating with a thickness of 6 μm and good adhesive strength to substrate was successfully achieved on titanium surface. As implied by XRD, the coatings were consisted of TiN, Ti2N, TiN0.3 phases. The surface micro-hardness and wear resistance of Ti-Cu-N coatings were significantly enhanced after plasma nitriding treatment. The analysis of potentiodynamic polarization curves and Nyquist plots obtained in 0.9 wt.% NaCl solution suggested that the Ti-Cu-N coatings also exhibited an excellent corrosion resistance. As mentioned above, it can be concluded that the duplex-treatment reported here was a versatile approach to develop anti-bacterial Ti-Cu-N coatings with excellent comprehensive properties on titanium implants.

  5. Effect of Boron and Cerium on Corrosion Resistance of Cu -Fe -P Alloy

    NASA Astrophysics Data System (ADS)

    Zou, Jin; Lu, Lei; Lu, De-ping; Liu, Ke-Ming; Chen, Zhi-bao; Zhai, Qi-jie

    2016-03-01

    The effects of B and Ce on the corrosion resistance of Cu-0.22Fe-0.06P alloy were investigated by salt spray and electrochemical tests. The corrosion morphology was studied by scanning electron microscopy. The corrosion products were characterized by energy-dispersive x-ray spectroscopy and x-ray diffraction analysis. The impurity content was determined by inductively coupled plasma mass spectrometry. The conductivity was measured using an eddy current conductivity meter. The grains of Cu-0.22Fe-0.06P alloy were refined by the addition of B and Ce. The electrochemical corrosion process of alloy is retarded due to purification effect of B and Ce. After the addition of a trace amount of B, the corrosion resistance of the alloy decreased. The corrosion resistance of Cu-0.22Fe-0.06P-0.025B-0.05Ce was better than that of Cu-0.22Fe-0.06P-0.025B due to the fact that the purification effect of Ce is better than that of B. The main corrosion products of the Cu-Fe-P alloys in a NaCl solution are Cu2Cl(OH)3 and Cu2O. The addition of trace amounts of B and Ce did not change the components of the corrosion product.

  6. Hydroxyapatite/poly(epsilon-caprolactone) double coating on magnesium for enhanced corrosion resistance and coating flexibility.

    PubMed

    Jo, Ji-Hoon; Li, Yuanlong; Kim, Sae-Mi; Kim, Hyoun-Ee; Koh, Young-Hag

    2013-11-01

    Hydroxyapatite was deposited on pure magnesium (Mg) with a flexible poly(ε-caprolactone) interlayer to reduce the corrosion rate of Mg and enhance coating flexibility. The poly(ε-caprolactone) interlayer was uniformly coated on Mg by a spraying method, followed by hydroxyapatite deposition on the poly(ε-caprolactone) using an aerosol deposition method. In scanning electron microscopy observations, inorganic/organic composite-like structure was observed between the hydroxyapatite and poly(ε-caprolactone) layers, resulting from the collisions of hydroxyapatite particles into the poly(ε-caprolactone) matrix at the initial stage of the aerosol deposition. The corrosion resistance of the coated Mg was examined using potentiodynamic polarization tests. The hydroxyapatite/poly(ε-caprolactone) double coating remarkably improved the corrosion resistance of Mg in Hank's solution. In the in vitro cell tests, the coated Mg showed better cell adhesion compared with the bare Mg due to the reduced corrosion rate and enhanced biocompatibility. The stability and flexibility of hydroxyapatite/poly(ε-caprolactone) double coating was investigated by scanning electron microscopy inspections after the coated Mg was deformed. The hydroxyapatite coating on the poly(ε-caprolactone) interlayer revealed enhanced coating stability and flexibility without cracking or delamination during bending and stretching compared with the hydroxyapatite single coating. These results demonstrated that the hydroxyapatite/poly(ε-caprolactone) double coating significantly improved the surface corrosion resistance of Mg and enhanced coating flexibility for use of Mg as a biodegradable implant. PMID:23241964

  7. Corrosion resistance and electrical properties of carbon/chromium-titanium-nitride multilayer coatings on stainless steel

    NASA Astrophysics Data System (ADS)

    Feng, Kai; Li, Zhuguo; Lu, Fenggui; Huang, Jian; Cai, Xun; Wu, Yixiong

    2014-03-01

    High electrical conductivity and corrosion resistance are central to advances in wider application of metallic bipolar plates in polymer electrolyte membrane fuel cell (PEMFC). In this study, C/Cr-Ti-N multilayer coatings are deposited by physical vapor deposition and the effect of Cr:Ti ratio on the corrosion resistance and interfacial contact resistance (ICR) are systematically investigated. Scanning electron microscopy (SEM) result shows that the carbon layer is compact and uniform. Excellent corrosion resistance of 0.127 μA cm-2 current density at operating voltage in PEMFC cathode environment and low ICR of 2.03 mΩ-cm2 at compaction force of 150 N cm-2 are achieved when Cr:Ti ratio is 2:4 and 3:3, respectively. The significant enhancement in surface conductivity is probably because that the current comes from carbon paper is homogenized by two electrically conductive layers and flows to the passive film with much more contact area. After polarization, ICR increase to 3.07 mΩ-cm2 and 3.02 mΩ-cm2 in the simulated PEMFC cathode and anode environment, respectively. However, the Raman spectroscopy results disclose that the bonding type of top carbon film before and after polarization shows little difference. The results indicate that C/Cr-Ti-N multilayer coating with Cr:Ti ratio of 2:4 achieves the optimal composition.

  8. Improving both bond strength and corrosion resistance of steel rebar in concrete by water immersion or sand blasting of rebar

    SciTech Connect

    Hou, J.; Fu, X.; Chung, D.D.L.

    1997-05-01

    Water immersion (2 days) and sand blasting were similarly effective for treating steel rebars for the purpose of improvement steel-concrete bond strength and corrosion resistance of steel in concrete. The increase in bond strength is due to surface roughening in the case of sand blasting and the presence of a surface layer in the case of water immersion. The increase in corrosion resistance is due to the surface uniformity rendered by either treatment.

  9. Enhanced High Temperature Corrosion Resistance in Advanced Fossil Energy Systems by Nano-Passive Layer Formation

    SciTech Connect

    Arnold R. Marder

    2007-06-14

    Due to their excellent corrosion resistance, iron aluminum alloys are currently being considered for use as weld claddings in fossil fuel fired power plants. The susceptibility to hydrogen cracking of these alloys at higher aluminum concentrations has highlighted the need for research into the effect of chromium additions on the corrosion resistance of lower aluminum alloys. In the present work, three iron aluminum alloys were exposed to simulated coal combustion environments at 500 C and 700 C for both short (100 hours) and long (5,000 hours) isothermal durations. Scanning electron microscopy was used to analyze the corrosion products. All alloys exhibited excellent corrosion resistance in the short term tests. For longer exposures, increasing the aluminum concentration was beneficial to the corrosion resistance. The addition of chromium to the binary iron aluminum alloy prevented the formation iron sulfide and resulted in lower corrosion kinetics. A classification of the corrosion products that developed on these alloys is presented. Scanning transmission electron microscopy (STEM) of the as-corroded coupons revealed that chromium was able to form chromium sulfides only on the higher aluminum alloy, thereby preventing the formation of deleterious iron sulfides. When the aluminum concentration was too low to permit selective oxidation of only aluminum (upon initial exposure to the corrosion environment), the formation of chromium oxide alongside the aluminum oxide led to depletion of chromium beneath the oxide layer. Upon penetration of sulfur through the oxide into this depletion layer, iron sulfides (rather than chromium sulfides) were found to form on the low aluminum alloy. Thus, it was found in this work that the role of chromium on alloy corrosion resistance was strongly effected by the aluminum concentration of the alloy. STEM analysis also revealed the encapsulation of external iron sulfide products with a thin layer of aluminum oxide, which may provide a

  10. A High-Performance Corrosion-Resistant Iron-Based Amorphous Metal - The Effects of Composition, Structure and Environment on Corrosion Resistance

    SciTech Connect

    Farmer, J.; Haslam, J.; Day, D.; Lian, T.; Saw, C.; Hailey, P.; Choi, J.S.; Rebak, R.; Yang, N.; Bayles, R.; Aprigliano, L.; Payer, J.; Perepezko, J.; Hildal, K.; Lavernia, E.; Ajdelsztajn, L.; Branagan, D.; Beardsley, B.

    2007-07-01

    The passive film stability of several Fe-based amorphous metal formulations have been found to be comparable to that of high-performance Ni-based alloys, and superior to that of stainless steels, based on electrochemical measurements of the passive film breakdown potential and general corrosion rates. Chromium (Cr), molybdenum (Mo) and tungsten (W) provide corrosion resistance; boron (B) enables glass formation; and rare earths such as yttrium (Y) lower critical cooling rate (CCR). The high boron content of this particular amorphous metal also makes it an effective neutron absorber, and suitable for criticality control applications, as discussed in companion publications. Corrosion data for SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) is discussed here. (authors)

  11. Irradiation performance of 9--12 Cr ferritic/martensitic stainless steels and their potential for in-core application in LWRs

    SciTech Connect

    Jones, R.H.; Gelles, D.S.

    1993-08-01

    Ferritic-martensitic stainless steels exhibit radiation stability and stress corrosion resistance that make them attractive replacement materials for austenitic stainless steels for in-core applications. Recent radiation studies have demonstrated that 9% Cr ferritic/martensitic stainless steel had less than a 30C shift in ductile-to-brittle transition temperature (DBTT) following irradiation at 365C to a dose of 14 dpa. These steels also exhibit very low swelling rates, a result of the microstructural stability of these alloys during radiation. The 9 to 12% Cr alloys to also exhibit excellent corrosion and stress corrosion resistance in out-of-core applications. Demonstration of the applicability of ferritic/martensitic stainless steels for in-core LWR application will require verification of the irradiation assisted stress corrosion cracking behavior, measurement of DBTT following irradiation at 288C, and corrosion rates measurements for in-core water chemistry.

  12. Boric/sulfuric acid anodizing of aluminum alloys 2024 and 7075: Film growth and corrosion resistance

    SciTech Connect

    Thompson, G.E.; Zhang, L.; Smith, C.J.E.; Skeldon, P.

    1999-11-01

    The influence of boric acid (H{sub 3}BO{sub 3}) additions to sulfuric acid (H{sub 2}SO{sub 4}) were examined for the anodizing of Al 2024-T3 (UNS A92024) and Al 7075-T6 (UNS A97075) alloys at constant voltage. Alloys were pretreated by electropolishing, by sodium dichromate (Na{sub 2}Cr{sub 2}O{sub 7})/H{sub 2}SO{sub 4} (CSA) etching, or by alkaline etching. Current-time responses revealed insignificant dependence on the concentration of H{sub 3}BO{sub 3} to 50 g/L. Pretreatments affected the initial film development prior to the establishment of the steady-state morphology of the porous film, which was related to the different compositions and morphologies of pretreated surfaces. More detailed studies of the Al 7075-T6 alloy indicated negligible effects of H{sub 3}BO{sub 3} on the coating weight, morphology of the anodic film, and thickening rate of the film, or corrosion resistance provided by the film. In salt spray tests, unsealed films formed in H{sub 2}SO{sub 4} or mixed acid yielded similar poor corrosion resistances, which were inferior to that provided by anodizing in chromic acid (H{sub 2}CrO{sub 4}). Sealing of films in deionized water, or preferably in chromate solution, improved corrosion resistance, although not matching the far superior performance provided by H{sub 2}CrO{sub 4} anodizing and sealing.

  13. Comparison of the crevice corrosion resistance of alloys 625 and 22

    SciTech Connect

    Palmer, J; Kehler, B; Iloybare, G O; Scully, J R

    1999-09-15

    The Yucca Mountain Site Characterization Project is concerned with the corrosion resistance of candidate engineered waste package materials. A variety of waste package designs have been proposed for US and Canadian High Level Nuclear Waste Repositories. A common feature of each design is the possibility of utilizing a corrosion resistant material such as a nickel-based super alloy or titanium-based alloy. A suitable corrosion resistant material may provide (a) kinetic immunity if the combination of repository environmental conditions and alloy resistance assure both: (i) a passive condition with negligible chance of localized corrosion stabilization, as well as (ii) low enough passive dissolution rates to insure conventional corrosion allowance over geological times, (b) a second form of ''corrosion allowance,'' if it can be scientifically demonstrated that a mechanism for stifling (i.e., death) of localized corrosion propagation occurs well before waste canisters are penetrated, or (c) such a low probability of initiation and continued propagation that a tolerably low degree of penetration occurs. Unfortunately, a large database on the crevice corrosion properties of alloy 22 does not exist in comparison to alloy 625. Alloy screening tests in oxidizing acids containing FeCl3 indicate that alloy 22 is more resistant to crevice corrosion than 625 as indicated by critical pit and crevice temperatures. Differences in alloying element compositions as expressed by pitting resistance equivalency number calculations support these findings. However, these data only provide the relative ranking of these alloys in terms of crevice corrosion and do not answer the critical questions proposed above.

  14. Taguchi Optimization of Pulsed Current GTA Welding Parameters for Improved Corrosion Resistance of 5083 Aluminum Welds

    NASA Astrophysics Data System (ADS)

    Rastkerdar, E.; Shamanian, M.; Saatchi, A.

    2013-04-01

    In this study, the Taguchi method was used as a design of experiment (DOE) technique to optimize the pulsed current gas tungsten arc welding (GTAW) parameters for improved pitting corrosion resistance of AA5083-H18 aluminum alloy welds. A L9 (34) orthogonal array of the Taguchi design was used, which involves nine experiments for four parameters: peak current ( P), base current ( B), percent pulse-on time ( T), and pulse frequency ( F) with three levels was used. Pitting corrosion resistance in 3.5 wt.% NaCl solution was evaluated by anodic polarization tests at room temperature and calculating the width of the passive region (∆ E pit). Analysis of variance (ANOVA) was performed on the measured data and S/ N (signal to noise) ratios. The "bigger is better" was selected as the quality characteristic (QC). The optimum conditions were found as 170 A, 85 A, 40%, and 6 Hz for P, B, T, and F factors, respectively. The study showed that the percent pulse-on time has the highest influence on the pitting corrosion resistance (50.48%) followed by pulse frequency (28.62%), peak current (11.05%) and base current (9.86%). The range of optimum ∆ E pit at optimum conditions with a confidence level of 90% was predicted to be between 174.81 and 177.74 mVSCE. Under optimum conditions, the confirmation test was carried out, and the experimental value of ∆ E pit of 176 mVSCE was in agreement with the predicted value from the Taguchi model. In this regard, the model can be effectively used to predict the ∆ E pit of pulsed current gas tungsten arc welded joints.

  15. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings

    PubMed Central

    Jones, John Eric; Chen, Meng; Yu, Qingsong

    2015-01-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20–25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH3/O2 plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O-and N-contents on the surfaces were substantially increased after NH3/O2 plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH3/O2 plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electro-chemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  16. Structure and corrosion resistance of nickel coatings containing tungsten and silicon powders

    SciTech Connect

    Popczyk, Magdalena . E-mail: mpopczyk@us.edu.pl; Budniok, Antoni; Lagiewka, Eugeniusz

    2007-04-15

    Ni + W + Si coatings were prepared by nickel deposition from a bath containing a suspension of tungsten and silicon powders. These coatings were obtained at galvanostatic conditions, at the current density of j {sub dep} = - 0.100 A cm{sup -2} and at the temperature of 338 K. For determination of the influence of phase composition and surface morphology of these coatings on changes in the corrosion resistance, these coatings were modified in an argon atmosphere by thermal treatment at 1373 K during 1 h. A scanning electron microscope was used for surface morphology characterization of the coatings. The chemical composition of the coatings was determined by EDS and phase composition investigations were conducted by X-ray diffraction. It was found that the as-deposited coatings consist of a three-phase structure, i.e., nickel, tungsten and silicon. The phase composition for the Ni + W + Si coatings after thermal treatment is markedly different. The main peaks corresponding to Ni and W coexist with the new phases: NiW, NiWSi and a solid solution of W in Ni. Electrochemical corrosion resistance investigations were carried out in 5 M KOH, using potentiodynamic and electrochemical impedance spectroscopy (EIS) methods. On the basis of these investigations it was found that the Ni + W + Si coatings after thermal treatment are more corrosion resistant in alkaline solution than the as-deposited coatings. The reasons for this are a reduction in the amount of free nickel and tungsten, the presence of new phases (in particular polymetallic silicides), and a decrease of the active surface area of the coatings after thermal treatment.

  17. Effects of porosity on corrosion resistance of Mg alloy foam produced by powder metallurgy technology

    SciTech Connect

    Aghion, E. Perez, Y.

    2014-10-15

    Magnesium alloy foams have the potential to serve as structural material for regular light-weight applications as well as for biodegradable scaffold implants. However, their main disadvantage relates to the high reactivity of magnesium and consequently their natural tendency to corrode in regular service conditions and in physiological environments. The present study aims at evaluating the effect of porosity on the corrosion resistance of MRI 201S magnesium alloy foams in 0.9% NaCl solution and in phosphate buffer saline solution as a simulated physiological electrolyte. The magnesium foams were produced by powder metallurgy technology using space-holding particles to control the porosity content. Machined chips were used as raw material for the production of Mg alloy powder by milling process. The microstructure of the foams was examined using optical and scanning electron microscopy, X-ray diffraction, and X-ray photoelectron spectroscopy analysis. The corrosion behavior was evaluated by immersion test and potentiodynamic polarization analysis. The results obtained clearly demonstrate that the porosity has a significant effect on the corrosion resistance of the tested foams. Foams with 14–19% porosity have a corrosion rate of 4–10 mcd and 7–15 mcd in NaCl and phosphate buffer saline solution, respectively, compared to only 0.10 mcd for the same alloy in as cast conditions. This increased corrosion degradation of the Mg foams by more than one order of magnitude compared to the cast alloy may limit their potential application in regular and physiological environments. - Highlights: • Porosity has a detrimental effect on corrosion resistance of MRI 201S Mg foams. • 14–19% porosity increases the corrosion rate by more than one order of magnitude. • Accelerated corrosion limits the use of foams in regular/physiological environments.

  18. Effect of alloying elements Al and Ca on corrosion resistance of plasma anodized Mg alloys

    NASA Astrophysics Data System (ADS)

    Anawati, Asoh, Hidetaka; Ono, Sachiko

    2016-04-01

    Plasma anodizing is a surface treatment used to form a ceramic-type oxide film on Mg alloys by the application of a high anodic voltage to create intense plasma near the metal surface. With proper selection of the process parameters, the technique can produce high quality oxide with superior adhesion, corrosion resistance, micro-hardness, wear resistance and strength. The effect of alloying element Al on plasma anodizing process of Mg alloys was studied by comparing the anodizing curves of pure Mg, AZ31, and AZ61 alloys while the effect of Ca were studied on AZ61 alloys containing 0, 1, and 2 wt% Ca. Anodizing was performed in 0.5 M Na3PO4 solution at a constant current density of 200 Am-2 at 25°C. Anodic oxide films with lava-like structure having mix composition of amorphous and crystal were formed on all of the alloys. The main crystal form of the oxide was Mg3(PO4)2 as analyzed by XRD. Alloying elements Al and Ca played role in modifying the plasma lifetime during anodization. Al tended to extend the strong plasma lifetime and therefore accelerated the film thickening. The effect of Ca on anodizing process was still unclear. The anodic film thickness and chemical composition were altered by the presence of Ca in the alloys. Electrochemical corrosion test in 0.9% NaCl solution showed that the corrosion behavior of the anodized specimens depend on the behavior of the substrate. Increasing Al and Ca content in the alloys tended to increase the corrosion resistance of the specimens. The corrosion resistance of the anodized specimens improved significantly about two orders of magnitude relative to the bare substrate.

  19. Effect of Alloying Elements on Tensile Properties, Microstructure, and Corrosion Resistance of Reinforcing Bar Steel

    NASA Astrophysics Data System (ADS)

    Panigrahi, B. K.; Srikanth, S.; Sahoo, G.

    2009-11-01

    The effect of copper, phosphorus, and chromium present in a semikilled reinforcing bar steel produced by in-line quenching [thermomechanical treatment (TMT)] process on the tensile properties, microstructure, and corrosion resistance of steel in simulated chloride environment has been investigated. The results have been compared with that of a semikilled C-Mn reinforcing bar steel without these alloying elements produced by the same process route. Though the amount of phosphorus (0.11 wt.%) was higher than that specified by ASTM A 706 standard, the Cu-P-Cr steel exhibited a composite microstructure, and good balance of yield stress, tensile stress, elongation, and ultimate tensile to yield stress ratio. Two conventional test methods, namely, the salt fog, and potentiodynamic polarization tests, were used for the corrosion test. The rust formed on Cu-P-Cr steel was adherent, and was of multiple colors, while the corrosion products formed on the C-Mn steel were weakly adherent and relatively darker blue. Also, the free corrosion potential of the Cu-P-Cr steel was nobler, and the corrosion current was markedly lower than that of a C-Mn rebar. The Cu-P-Cr steel did not develop any pits/deep grooves on its surface even after the prolonged exposure to salt fog. The improved corrosion resistance of the Cu-P-Cr steel has been attributed to the presence of copper, phosphorus, and small amount of chromium in the dense, adherent rust layer on the surface of reinforcing steel bar. A schematic mechanism of charge transfer has been proposed to explain the improved corrosion resistance of the Cu-P-Cr alloyed TMT rebar.

  20. Corrosion resistance improvement for 316L stainless steel coronary artery stents by trimethylsilane plasma nanocoatings.

    PubMed

    Eric Jones, John; Chen, Meng; Yu, Qingsong

    2014-10-01

    To improve their corrosion resistance and thus long-term biocompatibility, 316L stainless steel coronary artery stents were coated with trimethylsilane (TMS) plasma coatings of 20-25 nm in thickness. Both direct current (DC) and radio-frequency (RF) glow discharges were utilized for TMS plasma coatings and additional NH₃/O₂ plasma treatment to tailor the surface properties. X-ray photoelectron spectroscopy (XPS) was used to characterize the coating surface chemistry. It was found that both DC and RF TMS plasma coatings had Si- and C-rich composition, and the O- and N-contents on the surfaces were substantially increased after NH₃/O₂ plasma treatment. Surface contact angle measurements showed that DC TMS plasma nanocoating with NH₃/O₂ plasma treatment generated very hydrophilic surface. The corrosion resistance of TMS plasma coated stents was evaluated through potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) techniques. The potentiodynamic polarization demonstrated that the TMS plasma coated stents imparted higher corrosion potential and pitting potential, as well as lower corrosion current densities as compared with uncoated controls. The surface morphology of stents before and after potentiodynamic polarization testing was analyzed with scanning electron microscopy, which indicated less corrosion on coated stents than uncoated controls. It was also noted that, from EIS data, the hydrophobic TMS plasma nanocoatings showed stable impedance modulus at 0.1 Hz after 21 day immersion in an electrolyte solution. These results suggest improved corrosion resistance of the 316L stainless steel stents by TMS plasma nanocoatings and great promise in reducing and blocking metallic ions releasing into the bloodstream. PMID:24500866

  1. Corrosive Resistant Diamond Coatings for the Acid Based Thermo-Chemical Hydrogen Cycles

    SciTech Connect

    Mark A. Prelas

    2009-06-25

    This project was designed to test diamond, diamond-like and related materials in environments that are expected in thermochemical cycles. Our goals were to build a High Temperature Corrosion Resistance (HTCR) test stand and begin testing the corrosive properties of barious materials in a high temperature acidic environment in the first year. Overall, we planned to test 54 samples each of diamond and diamond-like films (of 1 cm x 1 cm area). In addition we use a corrosion acceleration method by treating the samples at a temperature much larger than the expected operating temperature. Half of the samples will be treated with boron using the FEDOA process.

  2. Influence of electropolishing and anodic oxidation on morphology, chemical composition and corrosion resistance of niobium.

    PubMed

    Sowa, Maciej; Greń, Katarzyna; Kukharenko, Andrey I; Korotin, Danila M; Michalska, Joanna; Szyk-Warszyńska, Lilianna; Mosiałek, Michał; Zak, Jerzy; Pamuła, Elżbieta; Kurmaev, Ernst Z; Cholakh, Seif O; Simka, Wojciech

    2014-09-01

    The work presents results of the studies performed on electropolishing of pure niobium in a bath that contained: sulphuric acid, hydrofluoric acid, ethylene glycol and acetanilide. After the electropolishing, the specimens were subjected to anodic passivation in a 1moldm(-3) phosphoric acid solution at various voltages. The surface morphology, thickness, roughness and chemical composition of the resulting oxide layers were analysed. Thusly prepared niobium samples were additionally investigated in terms of their corrosion resistance in Ringer's solution. The electropolished niobium surface was determined to be smooth and lustrous. The anodisation led to the growth of barrier-like oxide layers, which were enriched in phosphorus species. PMID:25063150

  3. Robust superhydrophobic surface on Al substrate with durability, corrosion resistance and ice-phobicity

    NASA Astrophysics Data System (ADS)

    Wang, Guoyong; Liu, Shuai; Wei, Sufeng; Liu, Yan; Lian, Jianshe; Jiang, Qing

    2016-02-01

    Practical application of superhydrophobic surfaces is limited by the fragility of nanoscale asperities. Combining chemical etching and anodization, microscale pits and nanoscale pores, instead of the micro and nano protrusions on traditional superhydrophobic surfaces mimicking Lutos leaves, were fabricated on commercially pure aluminum surfaces. After modified by FDTS, the surfaces were superhydrophobic and self-cleaning. The ultrahigh hardness and electrochemical stability of Al2O3 coating endowed the surface excellent mechanical durability and good corrosion resistance. Because the method is scalable, it may find practical application on body panels of automobiles and aircrafts and so on.

  4. Corrosion-resistant multilayer coatings for the 28-75 nm wavelength region

    SciTech Connect

    Soufli, R; Fernandez-Perea, M; Al, E T

    2011-11-08

    Corrosion has prevented use of SiC/Mg multilayers in applications requiring good lifetime stability. We have developed Al-based barrier layers that dramatically reduce corrosion, while preserving high reflectance and low stress. The aforementioned advances may enable the implementation of corrosion-resistant, high-performance SiC/Mg coatings in the 28-75 nm region in applications such as tabletop EUV/soft x-ray laser sources and solar physics telescopes. Further study and optimization of corrosion barrier structures and coating designs is underway.

  5. Robust superhydrophobic surface on Al substrate with durability, corrosion resistance and ice-phobicity.

    PubMed

    Wang, Guoyong; Liu, Shuai; Wei, Sufeng; Liu, Yan; Lian, Jianshe; Jiang, Qing

    2016-01-01

    Practical application of superhydrophobic surfaces is limited by the fragility of nanoscale asperities. Combining chemical etching and anodization, microscale pits and nanoscale pores, instead of the micro and nano protrusions on traditional superhydrophobic surfaces mimicking Lutos leaves, were fabricated on commercially pure aluminum surfaces. After modified by FDTS, the surfaces were superhydrophobic and self-cleaning. The ultrahigh hardness and electrochemical stability of Al2O3 coating endowed the surface excellent mechanical durability and good corrosion resistance. Because the method is scalable, it may find practical application on body panels of automobiles and aircrafts and so on. PMID:26853810

  6. Oxidation characteristics of 440 C CRES in gaseous oxygen (GOX) environments. [Corrosion Resistant Steel

    SciTech Connect

    Dennies, D.P.; Parsons, T.D.

    1986-10-01

    The oxidation characteristics of 440 C corrosion-resistant steel are evaluated. The dependence of oxide color, type, and thickness, material hardness, and microstructure on temperature is examined. The effects of exposure time, passivation layer, and oxygen pressure on the oxide formation are investigated. A direct relationship between temperature and oxide color, formation, and thickness is detected. It is observed that the exposure time does not affect the microstructure or oxide color, type, or thickness; however, the passivation layer does affect oxide color and type. 9 references.

  7. Oxidation characteristics of 440 C CRES in gaseous oxygen (GOX) environments. [Corrosion Resistant Steel

    NASA Technical Reports Server (NTRS)

    Dennies, Daniel P.; Parsons, Terry D.

    1986-01-01

    The oxidation characteristics of 440 C corrosion-resistant steel are evaluated. The dependence of oxide color, type, and thickness, material hardness, and microstructure on temperature is examined. The effects of exposure time, passivation layer, and oxygen pressure on the oxide formation are investigated. A direct relationship between temperature and oxide color, formation, and thickness is detected. It is observed that the exposure time does not affect the microstructure or oxide color, type, or thickness; however, the passivation layer does affect oxide color and type.

  8. Protection of 2024-T3 aluminium alloy by corrosion resistant phytic acid conversion coating

    NASA Astrophysics Data System (ADS)

    Shi, Hongwei; Han, En-Hou; Liu, Fuchun; Kallip, Silvar

    2013-09-01

    The corrosion protection properties of environmentally friendly phytic acid conversion coatings were studied on 2024-T3 aluminium alloy. The films were prepared under acidic conditions with various pH values and characterised by SEM, EDS, ATR-FTIR and electrochemical techniques. The results indicate that the conversion coatings obtained by immersing the alloy in phytic acid solutions at pH from 3 to 5.5 provide excellent corrosion resistance. ATR-FTIR confirms that the film is formed by deposition of reaction products between Al3+ and phosphate groups in phytic acid molecules. The conformation models of the deposition film are proposed.

  9. Corrosion resistant positive electrode for high-temperature, secondary electrochemical cell

    DOEpatents

    Otto, Neil C.; Warner, Barry T.; Smaga, John A.; Battles, James E.

    1983-01-01

    The corrosion rate of low carbon steel within a positive electrode of a high-temperature, secondary electrochemical cell that includes FeS as active material is substantially reduced by incorporating therein finely divided iron powder in stoichiometric excess to the amount required to form FeS in the fully charged electrode. The cell typically includes an alkali metal or alkaline earth metal as negative electrode active material and a molten metal halide salt as electrolyte. The excess iron permits use of inexpensive carbon steel alloys that are substantially free of the costly corrosion resistant elements chromium, nickel and molybdenum while avoiding shorten cell life resulting from high corrosion rates.

  10. Detecting Corrosion Resistance of Coated Steel Rebars by Electrochemical Technique (eis)

    NASA Astrophysics Data System (ADS)

    Ryou, J.; Shah, S.

    Electrochemical impedance spectroscopy (EIS) is one of the electrochemical techniques used in materials science. The present measurements are used to evaluate the corrosion resistance of new types of coated steel rebar used in reinforced concrete. In this study, Si-based coating materials are used and evaluated, because adding Si to metals and alloys, including steel, generally increases their corrosion, oxidation, and erosion resistance. The result suggests that electrochemical impedance spectroscopy may be useful for monitoring corrosion activity on coated steel rebars. Based upon impedance changes, it appears that the silicon powder coating bonds well to the steel, and that the coating has a good performance.

  11. Development of improved and corrosion-resistant surfaces for fossil power system components

    SciTech Connect

    Sikka, V.K.; Santella, M.L.; Goodwin, G.M.

    1996-06-01

    The purpose of this task is to develop the corrosion-resistant surfaces on a variety of fossil power system components. The Fe-Al alloys ranging in aluminum from 16 to 36 @ % are of interest. The surfaces of Fe-Al alloys can be produced by weld overlay. However, because of their limited room-temperature ductility, the production of weld wire for these compositions is not commercially feasible. The alloying element dilution during weld overlay also makes depositing exact surface composition rather difficult.

  12. Robust superhydrophobic surface on Al substrate with durability, corrosion resistance and ice-phobicity

    PubMed Central

    Wang, Guoyong; Liu, Shuai; Wei, Sufeng; Liu, Yan; Lian, Jianshe; Jiang, Qing

    2016-01-01

    Practical application of superhydrophobic surfaces is limited by the fragility of nanoscale asperities. Combining chemical etching and anodization, microscale pits and nanoscale pores, instead of the micro and nano protrusions on traditional superhydrophobic surfaces mimicking Lutos leaves, were fabricated on commercially pure aluminum surfaces. After modified by FDTS, the surfaces were superhydrophobic and self-cleaning. The ultrahigh hardness and electrochemical stability of Al2O3 coating endowed the surface excellent mechanical durability and good corrosion resistance. Because the method is scalable, it may find practical application on body panels of automobiles and aircrafts and so on. PMID:26853810

  13. Corrosion resistant positive electrode for high-temperature, secondary electrochemical cell

    DOEpatents

    Otto, N.C.; Warner, B.T.; Smaga, J.A.; Battles, J.E.

    1982-07-07

    The corrosion rate of low carbon steel within a positive electrode of a high-temperature, secondary electrochemical cell that includes FeS as active material is substantially reduced by incorporating therein finely divided iron powder in stoichiometric excess to the amount required to form FeS in the fully charged electrode. The cell typically includes an alkali metal or alkaline earth metal as negative electrode active material and a molten metal halide salt as electrolyte. The excess iron permits use of inexpensive carbon steel alloys that are substantially free of the costly corrosion resistant elements chromium, nickel and molybdenum while avoiding shorten cell life resulting from high corrosion rates.

  14. Corrosion-resistant amorphous metallic films of Mo49Cr33B18 alloy

    NASA Technical Reports Server (NTRS)

    Ramesham, R.; Distefano, S.; Fitzgerald, D.; Thakoor, A. P.; Khanna, S. K.

    1987-01-01

    Corrosion-resistant amorphous metallic alloy films of Mo49Cr33B18 with a crystallization temperature of 590 C were deposited onto glass and quartz substrates by magnetron sputter-quench technique. The amorphous nature of the films was confirmed by their diffuse X-ray diffraction patterns. The deposited films are densely packed (zone T) and exhibit low stress and good adhesion to the substrate. Corrosion current of as-deposited coating of MoCrB amorphous metallic alloy is approximately three orders of magnitude less than the corrosion current of 304 stainless steel in 1N H2SO4 solution.

  15. Corrosion-resistant tube materials for extended life of openings in recovery boilers

    SciTech Connect

    Paul, L.D.; Danielson, M.J.; Harper, S.L. . Research and Development Div.); Barna, J.L. . Fossil Power Div.)

    1993-08-01

    The corrosive conditions causing rapid corrosion of Type 304L stainless steel in tube openings have been duplicated in the laboratory. Alternate materials also have been tested, and some show improved corrosion resistance over Type 304L. Alloy 825 and Alloy 625 composite tubing and Alloy 600 and Alloy 625 weld overlay materials all show promise as a replacement for Type 304L in tube openings. All recovery boilers designed or operated at 8.375 MPa (1,200 psi) and above should consider using these replacement materials for tube openings.

  16. Surface composition, microstructure and corrosion resistance of AZ31 magnesium alloy irradiated by high-intensity pulsed ion beam

    SciTech Connect

    Li, P.; Lei, M.K.; Zhu, X.P.

    2011-06-15

    High-intensity pulsed ion beam (HIPIB) irradiation of AZ31 magnesium alloy is performed and electrochemical corrosion experiment of irradiated samples is carried out by using potentiodynamic polarization technology in order to explore the effect of HIPIB irradiation on corrosion resistance of magnesium alloy. The surface composition, cross-sectional morphology and microstructure are characterized by using electron probe microanalyzer, optical microscope and transmission electron microscope, respectively. The results indicated that HIPIB irradiation leads to a significant improvement in corrosion resistance of magnesium alloy, in terms of the considerable increase in both corrosion potential and pitting breakdown potential. The microstructural refinement and surface purification induced by HIPIB irradiation are responsible for the improved corrosion resistance. - Research Highlights: {yields} A modified layer about 30 {mu}m thick is obtained by HIPIB irradiation. {yields} Selective ablation of element/impurity phase having lower melting point is observed. {yields} More importantly, microstructural refinement occurred on the irradiated surface. {yields} The modified layer exhibited a significantly improved corrosion resistance. {yields} Improved corrosion resistance is ascribed to the combined effect induced by HIPIB.

  17. Bio-Corrosion Resistance and Biocompatibility of a ZrTi-BASED Bmgmc as Potential Hard Tissue Implants

    NASA Astrophysics Data System (ADS)

    Huang, Xiaobo; Zou, Jiaojuan; Wang, Chan; Hang, Ruiqiang; Qiao, Junwei; Tang, Bin

    2013-07-01

    In this study, we compared the bio-corrosion resistance and biocompatibility of a ZrTi-based BMGMC (Zr58.5Ti14.3Ni4.9Cu6.1Nb5.2Be11.0). The Ti-6Al-4V alloy was used as a reference material. By utilizing the electrochemical measurements and M3T3 cell culture, the corrosion resistance and biocompatibility of this BMGMC were evaluated. The BMGMC displayed high positive corrosion potentials and low corrosion current densities, which indicated that this material exhibited a highly improved corrosion resistance than the Ti alloy. The cells could adhere on the surface of this BMGMC and exhibited improved cellular behaviors, such as cellular viability and cytoskeketal structure. In summary, the ZrTi-based BMGMC showed great potential for applications in the hard tissue implants.

  18. Corrosion resistance of flaky aluminum pigment coated with cerium oxides/hydroxides in chloride and acidic electrolytes

    NASA Astrophysics Data System (ADS)

    Niroumandrad, S.; Rostami, M.; Ramezanzadeh, B.

    2015-12-01

    The objective of this study was to enhance the corrosion resistance of lamellar aluminum pigment through surface treatment by cerium oxides/hydroxides. The surface composition of the pigments was studied by energy-dispersive spectroscopy (EDS) and X-ray photoelectron spectroscopy (XPS). The corrosion resistance of the pigment was evaluated by conventional hydrogen evolution measurements in acidic solution and electrochemical impedance spectroscopy (EIS) in 3.5% NaCl solution. Results showed that the Ce-rich coating composed of Ce2O3 and CeO2 was precipitated on the pigment surface after immersion in the cerium solution. The corrosion resistance of pigment was significantly enhanced after modification with cerium layer.

  19. Corrosion resistance of stressed NiTi and stainless steel orthodontic wires in acid artificial saliva.

    PubMed

    Huang, Her-Hsiung

    2003-09-15

    The purpose of this study was to investigate the corrosion resistance of stressed NiTi and stainless steel orthodontic wires using cyclic potentiodynamic and potentiostatic tests in acid artificial saliva at 37 degrees C. An atomic force microscope was used to measure the 3-D surface topography of as-received wires. Scanning electron microscope observations were carried out before and after the cyclic potentiodynamic tests. The surface chemical analysis was characterized using X-ray photoelectron spectroscopy and Auger electron spectroscopy after the potentiostatic tests. The cyclic potentiodynamic test results showed that the pH had a significant influence on the corrosion parameters of the stressed NiTi and stainless steel wires (p < 0.05). The pitting potential, protection potential, and passive range of stressed NiTi and stainless steel wires decreased on decreasing pH, whereas the passive current density increased on decreasing pH. The load had no significant influence on the above corrosion parameters (p > 0.05). For all pH and load conditions, stainless steel wire showed higher pitting potential and wider passive range than NiTi wire (p < 0.001), whereas NiTi wire had lower passive current density than stainless steel wire (p < 0.001). The corrosion resistance of the stressed NiTi and stainless steel wires was related to the surface characterizations, including surface defect and passive film. PMID:12926035

  20. Effect of Different Treatment on Corrosion Resistance of Sputtered Al Coating on Stainless Steel

    NASA Astrophysics Data System (ADS)

    Fu, Guangyan; Qi, Zeyan; Su, Yong; Liu, Qun; Guo, Xingxing

    2014-12-01

    Aluminum coating on 1Cr18Ni9Ti stainless steel was prepared by magnetron sputtering method. The specimens were treated with pre-oxidation (PO) or vacuum diffusion annealing (VA). Hot corrosion resistance of the coatings beneath the deposits of Na2SO4 at 1050 °C was investigated. Corrosion products were analyzed by XRD and SEM. Results show that the presence of coating could improve the corrosion resistance of stainless steel. FeAl phase appeared after VA at 600 °C, which enhanced cohesive force between the coating and the substrate, and reduced the oxidation and sulfidation rate. PO treatment can protect the substrate more effectively than VA treatment for metastable Al2O3 formed during PO treatment can be translated to stable Al2O3 more quickly at high temperatures. The corrosion products of the two kinds of specimens with aluminum coating were both composed of Al2O3, a little amount of FeS and Fe2O3 after 24 h corrosion. Al2O3 was formed mainly in the coatings, FeS was mainly distributed in the interface between coating and substrate of the specimens, and a small amount of FeS was distributed in the substrate. Al2O3 film remained intact after 24 h corrosion, and kept its protective effect on the substrate.

  1. Thermally oxidized titania nanotubes enhance the corrosion resistance of Ti6Al4V.

    PubMed

    Grotberg, John; Hamlekhan, Azhang; Butt, Arman; Patel, Sweetu; Royhman, Dmitry; Shokuhfar, Tolou; Sukotjo, Cortino; Takoudis, Christos; Mathew, Mathew T

    2016-02-01

    The negative impact of in vivo corrosion of metallic biomedical implants remains a complex problem in the medical field. We aimed to determine the effects of electrochemical anodization (60V, 2h) and thermal oxidation (600°C) on the corrosive behavior of Ti-6Al-4V, with serum proteins, at physiological temperature. Anodization produced a mixture of anatase and amorphous TiO2 nanopores and nanotubes, while the annealing process yielded an anatase/rutile mixture of TiO2 nanopores and nanotubes. The surface area was analyzed by the Brunauer-Emmett-Teller method and was estimated to be 3 orders of magnitude higher than that of polished control samples. Corrosion resistance was evaluated on the parameters of open circuit potential, corrosion potential, corrosion current density, passivation current density, polarization resistance and equivalent circuit modeling. Samples both anodized and thermally oxidized exhibited shifts of open circuit potential and corrosion potential in the noble direction, indicating a more stable nanoporous/nanotube layer, as well as lower corrosion current densities and passivation current densities than the smooth control. They also showed increased polarization resistance and diffusion limited charge transfer within the bulk oxide layer. The treatment groups studied can be ordered from greatest corrosion resistance to least as Anodized+Thermally Oxidized > Anodized > Smooth > Thermally Oxidized for the conditions investigated. This study concludes that anodized surface has a potential to prevent long term implant failure due to corrosion in a complex in-vivo environment. PMID:26652422

  2. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-03-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  3. A robust superhydrophobic PVDF composite coating with wear/corrosion-resistance properties

    NASA Astrophysics Data System (ADS)

    Wang, Huaiyuan; Liu, Zhanjian; Wang, Enqun; Yuan, Ruixia; Gao, Dong; Zhang, Xiguang; Zhu, Yanji

    2015-03-01

    A robust wear/corrosion-resistant superhydrophobic polyvinylidene fluoride (PVDF)/fluorinated ethylene propylene (FEP)/carbon nanofibers (CNFs) composite coating with a water contact angle (WCA) of 164 ± 1.5° and a slide angle of 5 ± 0.2° has been fabricated through the combination of chemical etching and spraying technique. The WCA of the coating still maintains 141 ± 1.2° after 10,000 times rubbing due to the designed internal nano/micro-structure and the slide angle increases from 5 ± 0.2° to 20 ± 0.5°. The prepared coating also demonstrates excellent corrosion-resistance property under strongly acidic or alkaline conditions for 15 days. The wear-resistance of the superhydrophobic coating is approximately 5 times higher than the pure PVDF coating and commercial fluorocarbon coating. These excellent mechanical properties are attributed to the new groups of Cdbnd C and Csbnd C by dehydrofluorination of PVDF and the new β-phase of PVDF by recrystallization of the α-phase. Furthermore, the enhanced adhesive ability of the coating corresponds with Grade 1 according to GB/T9286, mainly because that the interaction force among PVDF macromolecules can be intensified by chemical cross-linking and the hydroxyl groups formed on the surface of the aluminum plate by etching. It is believed that this robust multifunctional superhydrophobic coating may have the potential values in large-scale application.

  4. Durable superhydrophilic/phobic surfaces based on green patina with corrosion resistance.

    PubMed

    Cho, Handong; Lee, Jeongwon; Lee, Sangmin; Hwang, Woonbong

    2015-03-14

    Special wetting surfaces with superhydrophilicity or superhydrophobicity have attracted great interest because of their potential for practical applications. However, since the special wetting surface may be used in a severe environment, including polluted air and seawater, it is necessary to develop a durable special wetting surface with excellent corrosion-resistance. Here, we report a new strategy for robust superhydrophilic or superhydrophobic green patina surfaces on copper substrates with superior corrosion resistance and adhesion strength, which have great potential for treating marine pollution. The as-prepared surfaces exhibited superhydrophilicity with underwater superoleophobicity or superoleophilicity with under-oil superhydrophobicity, which allowed them to selectively separate oil and water with high efficiency. More importantly, the surface displayed not only good mechanical stability but also chemical stability in corrosive liquids owing to the intrinsic properties of the patina and hydrophobic coating. Furthermore, the surface can be utilized as coating material for the decoration of building exteriors and prevention from surface fouling. We believe that our proposed method would make it possible to develop engineering materials that require robust anti-fouling, anti-frost, and anti-corrosion properties in marine environments. PMID:25670158

  5. Corrosion resistance of biodegradable polymeric layer-by-layer coatings on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Cui, Lan-Yue; Zeng, Rong-Chang; Zhu, Xiao-Xiao; Pang, Ting-Ting; Li, Shuo-Qi; Zhang, Fen

    2016-06-01

    Biocompatible polyelectrolyte multilayers (PEMs) and polysiloxane hybrid coatings were prepared to improve the corrosion resistance of biodegradable Mg alloy AZ31. The PEMs, which contained alternating poly(sodium 4-styrenesulfonate) (PSS) and poly(allylamine hydrochloride) (PAH), were first self-assembled on the surface of the AZ31 alloy substrate via electrostatic interactions, designated as (PAH/PSS)5/AZ31. Then, the (PAH/PSS)5/AZ31 samples were dipped into a methyltrimethoxysilane (MTMS) solution to fabricate the PMTMS films, designated as PMTMS/(PAH/PSS)5/AZ31. The surface morphologies, microstructures and chemical compositions of the films were investigated by FE-SEM, FTIR, XRD and XPS. Potentiodynamic polarization, electrochemical impedance spectroscopy and hydrogen evolution measurements demonstrated that the PMTMS/(PAH/PSS)5/AZ31 composite film significantly enhanced the corrosion resistance of the AZ31 alloy in Hank's balanced salt solution (HBSS). The PAH and PSS films effectively improved the deposition of Ca-P compounds including Ca3(PO4)2 and hydroxyapatite (HA). Moreover, the corrosion mechanism of the composite coating was discussed. These coatings could be an alternative candidate coating for biodegradable Mg alloys.

  6. Corrosion resistance of duplex and gradient CrN x coated H13 steel

    NASA Astrophysics Data System (ADS)

    Zhou, Q. G.; Bai, X. D.; Chen, X. W.; Peng, D. Q.; Ling, Y. H.; Wang, D. R.

    2003-04-01

    The electrochemical behavior of H13 steel coated with duplex and gradient CrN x coatings deposited by cathodic arc deposition has been studied. The substrate material was coated with CrN by cathodic arc deposition technique. Duplex layers of CrN x, which normally include an interlayer approximately 100-200 nm of Cr under the main CrN coating, were prepared; gradient CrN x coating were produced with continuous elevated nitrogen pressure. The X-ray photoelectron spectroscopy (XPS) was applied to characterize the chemical composition, and the glancing angle X-ray diffraction (GAXRD) was used to examine the crystallographic structure. The potentiodynamic polarization was examined by Zahner IM6e electrochemical workstation in a 0.5 M H 2SO 4 solution at ambient temperature, and the corrosive surface was detected by scanning electron microscopy (SEM). It was shown that the gradient coating could enhance the corrosion performance of CrN x coated H13 steel. The corrosion resistance improvement was not only attributed to the increase in thickness, but also to the internal microstructure and phase composition. Gradient CrN x coating produced in this work was proved to be particularly promising in terms of corrosion resistance, owing to its incontinuous pinholes and different composition: Cr, Cr 2N in inner part and CrN in surface. The results showed that the gradient coating had an improved electrochemical performance than duplex CrN coating.

  7. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries.

    PubMed

    Yan, Jianfeng; Heckman, Nathan M; Velasco, Leonardo; Hodge, Andrea M

    2016-01-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering. PMID:27230299

  8. Tribological properties, corrosion resistance and biocompatibility of magnetron sputtered titanium-amorphous carbon coatings

    NASA Astrophysics Data System (ADS)

    Dhandapani, Vishnu Shankar; Subbiah, Ramesh; Thangavel, Elangovan; Arumugam, Madhankumar; Park, Kwideok; Gasem, Zuhair M.; Veeraragavan, Veeravazhuthi; Kim, Dae-Eun

    2016-05-01

    Amorphous carbon incorporated with titanium (a-C:Ti) was coated on 316L stainless steel (SS) by magnetron sputtering technique to attain superior tribological properties, corrosion resistance and biocompatibility. The morphology, topography and functional groups of the nanostructured a-C:Ti coatings in various concentrations were analyzed using atomic force microscopy (AFM), Raman, X-Ray photoelectron spectroscopy (XPS) and transmission electron microscopy (TEM). Raman and XPS analyses confirmed the increase in sp2 bonds with increasing titanium content in the a-C matrix. TEM analysis confirmed the composite nature of the coating and the presence of nanostructured TiC for Ti content of 2.33 at.%. This coating showed superior tribological properties compared to the other a-C:Ti coatings. Furthermore, electrochemical corrosion studies were performed against stimulated body fluid medium in which all the a-C:Ti coatings showed improved corrosion resistance than the pure a-C coating. Preosteoblasts proliferation and viability on the specimens were tested and the results showed that a-C:Ti coatings with relatively high Ti (3.77 at.%) content had better biocompatibility. Based on the results of this work, highly durable coatings with good biocompatibility could be achieved by incorporation of optimum amount of Ti in a-C coatings deposited on SS by magnetron sputtering technique.

  9. Microstructure and Corrosion Resistance of Laser Additively Manufactured 316L Stainless Steel

    NASA Astrophysics Data System (ADS)

    Trelewicz, Jason R.; Halada, Gary P.; Donaldson, Olivia K.; Manogharan, Guha

    2016-03-01

    Additive manufacturing (AM) of metal alloys to produce complex part designs via powder bed fusion methods such as laser melting promises to be a transformative technology for advanced materials processing. However, effective implementation of AM processes requires a clear understanding of the processing-structure-properties-performance relationships in fabricated components. In this study, we report on the formation of micro and nanoscale structures in 316L stainless steel samples printed by laser AM and their implications for general corrosion resistance. A variety of techniques including x-ray diffraction, optical, scanning and transmission electron microscopy, x-ray fluorescence, and energy dispersive x-ray spectroscopy were employed to characterize the microstructure and chemistry of the laser additively manufactured 316L stainless steel, which are compared with wrought 316L coupons via electrochemical polarization. Apparent segregation of Mo has been found to contribute to a loss of passivity and an increased anodic current density. While porosity will also likely impact the environmental performance (e.g., facilitating crevice corrosion) of AM alloys, this work demonstrates the critical influence of microstructure and heterogeneous solute distributions on the corrosion resistance of laser additively manufactured 316L stainless steel.

  10. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries

    PubMed Central

    Yan, Jianfeng; Heckman, Nathan M.; Velasco, Leonardo; Hodge, Andrea M.

    2016-01-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering. PMID:27230299

  11. Oxidation and corrosion resistance of candidate Stirling engine heater-head-tube alloys

    NASA Technical Reports Server (NTRS)

    Stephens, J. R.; Barrett, C. A.

    1984-01-01

    Sixteen candidate iron base Stirling engine heater head tube alloys are evaluated in a diesel fuel fired simulator materials test rig to determine their oxidation and corrosion resistance. Sheet specimens are tested at 820 C for 3500 hr in 5 hr heating cycles. Specific weight change data and an attack parameter are used to categorize the alloys into four groups; 10 alloys show excellent for good oxidation and corrosion resistance and six alloys exhibit poor or catastrophic resistance. Metallographic, X-ray, and electron microprobe analyses aid in further characterizing the oxidation and corrosion behavior of the alloys. Alloy compositions, expecially the reactive elements aluminum, titanium, and chromium, play a major role in the excellent oxidation and corrosion behavior of the alloys. The best oxidation resistance is associated with the formation of an iron nickel aluminum outer oxide scale, an intermediate oxide scale rich in chromium and titanium, and an aluminum outer oxide scale adjacent to the metallic substrate, which exhibits a zone of internal oxidation of aluminum and to some extent titanium.

  12. Hierarchically ordered self-lubricating superhydrophobic anodized aluminum surfaces with enhanced corrosion resistance.

    PubMed

    Vengatesh, Panneerselvam; Kulandainathan, Manickam Anbu

    2015-01-28

    Herein, we report a facile method for the fabrication of self-lubricating superhydrophobic hierarchical anodic aluminum oxide (AAO) surfaces with improved corrosion protection, which is greatly anticipated to have a high impact in catalysis, aerospace, and the shipping industries. This method involves chemical grafting of as-formed AAO using low surface free energy molecules like long chain saturated fatty acids, perfluorinated fatty acid (perfluorooctadecanoic acid, PFODA), and perfluorosulfonicacid-polytetrafluoroethylene copolymer. The pre and post treatment processes in the anodization of aluminum (Al) play a vital role in the grafting of fatty acids. Wettability and surface free energy were analyzed using a contact angle meter and achieved 161.5° for PFODA grafted anodized aluminum (PFODA-Al). This study was also aimed at evaluating the surface for corrosion resistance by Tafel polarization and self-lubricating properties by tribological studies using a pin-on-disc tribometer. The collective results showed that chemically grafted AAO nanostructures exhibit high corrosion resistance toward seawater and low frictional coefficient due to low surface energy and self-lubricating property of fatty acids covalently linked to anodized Al surfaces. PMID:25529561

  13. Invar and Elinvar type amorphous Fe-Cr-B alloys with high corrosion resistance

    NASA Technical Reports Server (NTRS)

    Kikuci, M.; Fukamichi, K.; Masumoto, T.

    1987-01-01

    Amorphous (Fe(1-x)Cr(x))85B15 alloys (x = 0 to 0.15) were prepared from the melts by rapid quenching using a single roller techinque, and their Invar and Elinvar characteristics and corrosion resistance were investigated. With an increase in chromium content the Curie temperature and the saturation magnetic moment per iron atom decreased monotonically, while the crystallization temperature incresed gradually. The thermal expansion coefficient alpha around room temperature became slightly larger with increasing chromium content. Nevertheless, these amorphous alloys exhibited excellent Invar characteristics below the Curie temperature. The value of Young's modulus increased remarkably in a relatively low magnetic field and then saturated at a field of about 80 kA/m, showing a large delta E effect. Its value as well as a longitudinal linear magnetostriction became smaller with an increase in chromium content. The temperature coefficient of Young's modulus changed from postive to negative, and the temperature range showing the Elinvar characteristics became narrower with chromium content. The temperature coefficient of delay time determined from the values of alpha and e was very small. The corrosion resistance of these alloys was extremely improved by chromium addition.

  14. Influence of Processing and Heat Treatment on Corrosion Resistance and Properties of High Alloyed Steel Coatings

    NASA Astrophysics Data System (ADS)

    Hill, Horst; Weber, Sebastian; Raab, Ulrich; Theisen, Werner; Wagner, Lothar

    2012-09-01

    Corrosion and abrasive wear are two important aspects to be considered in numerous engineering applications. Looking at steels, high-chromium high-carbon tool steels are proper and cost-efficient materials. They can either be put into service as bulk materials or used as comparatively thin coatings to protect lower alloyed construction or heat treatable steels from wear and corrosion. In this study, two different corrosion resistant tool steels were used for the production of coatings and bulk material. They were processed by thermal spraying and super solidus liquid phase sintering as both processes can generally be applied to produce coatings on low alloyed substrates. Thermally sprayed (high velocity oxygen fuel) coatings were investigated in the as-processed state, which is the most commonly used condition for technical applications, and after a quenching and tempering treatment. In comparison, sintered steels were analyzed in the quenched and tempered condition only. Significant influence of alloy chemistry, processing route, and heat treatment on tribological properties was found. Experimental investigations were supported by computational thermodynamics aiming at an improvement of tribological and corrosive resistance.

  15. Pulse electrodeposited nickel using sulphamate electrolyte for hardness and corrosion resistance

    SciTech Connect

    Sivasakthi, P.; Sekar, R.; Bapu, G.N.K.Ramesh

    2015-10-15

    Highlights: • Nickel deposits from sulphamate solutions using pulse method are prepared. • Effect of duty cycle and frequency are studied. • XRD, SEM and AFM of the nickel deposits are characterized. • Corrosion characteristics of the nickel deposit are reported. - Abstract: Nickel deposits have been obtained on mild steel substrate by pulse current (PC) electrodeposition method using nickel sulphamate electrolyte. Micro hardness values increased with decreasing duty cycle and pulse frequency. X-ray diffraction studies revealed that (2 0 0) plane was predominant and the nickel deposit obtained at low duty cycle and low frequency has the smallest grain size. The surface morphology of the coatings was explored by scanning electron microscopy (SEM) and atomic force microscopy. These studies showed that the microstructure of the nickel coatings changed from pyramidal structure to homogeneous structure with increasing duty cycle and pulse frequencies. The corrosion resistance of coatings was evaluated by potentiodynamic polarization and electrochemical impedance studies in 3.5 wt% sodium chloride (NaCl) solutions. An enhancement of the corrosion resistance, charge-transfer resistance and wear resistance has been obtained at low duty cycle and low frequencies.

  16. Nanocomposite coatings on biomedical grade stainless steel for improved corrosion resistance and biocompatibility.

    PubMed

    Nagarajan, Srinivasan; Mohana, Marimuthu; Sudhagar, Pitchaimuthu; Raman, Vedarajan; Nishimura, Toshiyasu; Kim, Sanghyo; Kang, Yong Soo; Rajendran, Nallaiyan

    2012-10-24

    The 316 L stainless steel is one of the most commonly available commercial implant materials with a few limitations in its ease of biocompatibility and long-standing performance. Hence, porous TiO(2)/ZrO(2) nanocomposite coated over 316 L stainless steels was studied for their enhanced performance in terms of its biocompatibility and corrosion resistance, following a sol-gel process via dip-coating technique. The surface composition and porosity texture was studied to be uniform on the substrate. Biocompatibility studies on the TiO(2)/ZrO(2) nanocomposite coatings were investigated by placing the coated substrate in a simulated body fluid (SBF). The immersion procedure resulted in the complete coverage of the TiO(2)/ZrO(2) nanocomposite (coated on the surface of 316 L stainless steel) with the growth of a one-dimensional (1D) rod-like carbonate-containing apatite. The TiO(2)/ZrO(2) nanocomposite coated specimens showed a higher corrosion resistance in the SBF solution with an enhanced biocompatibility, surpassing the performance of the pure oxide coatings. The cell viability of TiO(2)/ZrO(2) nanocomposite coated implant surface was examined under human dermal fibroblasts culture, and it was observed that the composite coating enhances the proliferation through effective cellular attachment compared to pristine 316 L SS surface. PMID:22967070

  17. Electrochemical evaluation of the corrosion resistance of cup-yoke-type dental magnetic attachments.

    PubMed

    Takada, Yukyo; Takahashi, Masatoshi; Kikuchi, Akira; Tenkumo, Taichi

    2014-01-01

    The corrosion resistance of different magnetic assemblies—Magfit DX800 (Aichi Steel), Gigauss D800 (GC), Hyper Slim 4013, and Hicorex Slim 4013 (Hitachi Metals)—were electrochemically evaluated using anodic polarization curves obtained in 0.9% NaCl solution at 37°C. Stainless steels (444, XM27, 447J1, and 316L) composing the magnetic assemblies were also examined as controls. This revealed that all of the magnetic assemblies break down at 0.6-1.1 V; however, their breakdown potentials were all still significantly higher (p<0.05) than that of 316L. The distribution of elements in the laser welding zone between the yoke and shield ring was analyzed using EPMA; except with Magfit DX800, where the Cr content of the shield ring weld was greater than that of 316L. These magnetic assemblies are expected to have good corrosion resistance in the oral cavity, as their breakdown potentials are sufficiently higher than the 316L commonly used as a surgical implant material. PMID:25483386

  18. Corrosion resistance of CrN thin films produced by dc magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Ruden, A.; Restrepo-Parra, E.; Paladines, A. U.; Sequeda, F.

    2013-04-01

    In this study, the electrochemical behavior of chromium nitride (CrN) coatings deposited on two steel substrates, AISI 304 and AISI 1440, was investigated. The CrN coatings were prepared using a reactive d.c. magnetron sputtering deposition technique at two different pressures (P1 = 0.4 Pa and P2 = 4 Pa) with a mixture of N2-Ar (1.5-10). The microstructure and crystallinity of the CrN coatings were investigated using X-ray diffraction. The aqueous corrosion behavior of the coatings was evaluated using two methods. The polarization resistance (Tafel curves) and electrochemical impedance spectra (EIS) in a saline (3.5% NaCl solution) environment were measured in terms of the open-circuit potentials and polarization resistance (Rp). The results indicated that the CrN coatings present better corrosion resistance and Rp values than do the uncoated steel substrates, especially for the coatings produced on the AISI 304 substrates, which exhibited a strong enhancement in the corrosion resistance. Furthermore, better behavior was observed for the coatings produced at lower pressures (0.4 Pa) than those grown at 4 Pa.

  19. Enhancement of wear and corrosion resistance of beta titanium alloy by laser gas alloying with nitrogen

    NASA Astrophysics Data System (ADS)

    Chan, Chi-Wai; Lee, Seunghwan; Smith, Graham; Sarri, Gianluca; Ng, Chi-Ho; Sharba, Ahmed; Man, Hau-Chung

    2016-03-01

    The relatively high elastic modulus coupled with the presence of toxic vanadium (V) in Ti6Al4V alloy has long been a concern in orthopaedic applications. To solve the problem, a variety of non-toxic and low modulus beta-titanium (beta-Ti) alloys have been developed. Among the beta-Ti alloy family, the quaternary Ti-Nb-Zr-Ta (TNZT) alloys have received the highest attention as a promising replacement for Ti6Al4V due to their lower elastic modulus and outstanding long term stability against corrosion in biological environments. However, the inferior wear resistance of TNZT is still a problem that must be resolved before commercialising in the orthopaedic market. In this work, a newly developed laser surface treatment technique was employed to improve the surface properties of Ti-35.3Nb-7.3Zr-5.7Ta alloy. The surface structure and composition of the laser-treated TNZT surface were examined by grazing incidence X-ray diffraction (GI-XRD) and X-ray photoelectron spectroscopy (XPS). The wear and corrosion resistance were evaluated by pin-on-plate sliding test and anodic polarisation test in Hanks' solution. The experimental results were compared with the untreated (or base) TNZT material. The research findings showed that the laser surface treatment technique reported in this work can effectively improve the wear and corrosion resistance of TNZT.

  20. Effects of Boronizing Treatment on Corrosion Resistance of 65Mn Steel in two Acid Mediums

    NASA Astrophysics Data System (ADS)

    Wang, Hongyu; Zhao, Yufeng; Yuan, Xiaoming; Chen, Kangmin; Xu, Ruihua

    To explore the soil workability of rotary blade suitable for large tilling depth (over 20 cm) manufactured through boronizing treatment, this work focuses on the corrosion behavior of 65Mn steel after boronizing treatment in two acid mediums, i.e. the strong acidic medium that hydrochloric solution and the weak acidic that fertilizer-containing soil, and the comparison with existing technology of general rotary blade (lonnealing after overall quenching). The result shows that the corrosion resistance in the two acid mediums of 65Mn steel after boronizing treatment is remarkably improved. After 168 hours' corrosion in the hydrochloric acid solution, the weight loss of boronizing-status sample is only 27.9% of that of lonnealing-status sample. Moreover, there is no obvious weight loss in boronizing-status sample after 168 hours' corrosion in the fertilizer-containing soil, while the weight of lonnealing-status sample is lighter than the original weight after about 150 hours' corrosion. The improvement of the corrosion resistance lies in the significant reduction of the anodization speed in strong acid medium and the effective prevention of phosphorization reaction in weak acidic medium.

  1. Cellulose acetate/hydroxyapatite/chitosan coatings for improved corrosion resistance and bioactivity.

    PubMed

    Zhong, Zhenyu; Qin, Jinli; Ma, Jun

    2015-04-01

    Cellulose acetate (CA) nanofibers were deposited on stainless steel plates by electrospinning technique. The composite of hydroxyapatite (HAP) nanoparticles and chitosan (CHI) was coated subsequently by dip-coating. The structure and morphology of the obtained coatings were investigated by Fourier transform infrared spectroscopy and scanning electron microscopy. The stability of the coatings in physiological environment was studied using electrochemical polarization and impedance spectroscopy. The CA nanofibers were embedded in the HAP/CHI coating and the resulted composite film was densely packed and uniform on the substrate. The in vitro biomineralization study of the coated samples immersed in simulated body fluid (SBF) confirmed the formation ability of bone-like apatite layer on the surface of HAP-containing coatings. Furthermore, the coatings could provide corrosion resistance to the stainless steel substrate in SBF. The electrochemical results suggested that the incorporation of CA nanofibers could improve the corrosion resistance of the HAP/CHI coating. Thus, biocompatible CA/HAP/CHI coated metallic implants could be very useful in the long-term stability of the biomedical applications. PMID:25686946

  2. Multiscale Electrochemical Investigation of the Corrosion Resistance of Various Alloys Used in Dental Prostheses

    NASA Astrophysics Data System (ADS)

    Iacoban, Sorin; Mareci, Daniel; Bolat, Georgiana; Munteanu, Corneliu; Souto, Ricardo Manuel

    2015-04-01

    The electrochemical behavior of Ag-Pd (Paliag), Ni-Cr (Heraenium NA), and Co-Cr (Heraenium CE) alloys used in dental prosthetics construction of crowns and bridges was studied in 0.9 pct NaCl solution at 298 K (25 °C). The localized electrochemical characteristics related to corrosion resistance and eventual breakdown of the protecting oxide layers were investigated by scanning electrochemical microscopy (SECM), whereas potentiodynamic polarization and electrochemical impedance spectroscopy techniques were employed to establish oxide stability. When the corrosion resistance of the alloys was evaluated by means of the corrosion current value determined around their corresponding open circuit potential in 0.9 pct NaCl solution, good protection can be expected resulting from their spontaneous passivation (low current densities in the order of tenths of μA cm-2). The polarization resistance of all the samples increased with immersion time, in the sequence Ag-Pd < Heraenium NA < Heraenium CE. Yet, increased electrochemical activity was detected with SECM when the alloys were polarized at +0.40 V SCE, a value that may be eventually experienced in the human body. Although a passivation mechanism was still operating in the chromium-containing alloys, oxide dissolution and precipitation of corrosion products occurred on Ag-Pd instead.

  3. Improve sensitization and corrosion resistance of an Al-Mg alloy by optimization of grain boundaries

    NASA Astrophysics Data System (ADS)

    Yan, Jianfeng; Heckman, Nathan M.; Velasco, Leonardo; Hodge, Andrea M.

    2016-05-01

    The sensitization and subsequent intergranular corrosion of Al-5.3 wt.% Mg alloy has been shown to be an important factor in stress corrosion cracking of Al-Mg alloys. Understanding sensitization requires the review of grain boundary character on the precipitation process which can assist in developing and designing alloys with improved corrosion resistance. This study shows that the degree of precipitation in Al-Mg alloy is dependent on grain boundary misorientation angle, adjacent grain boundary planes and grain boundary types. The results show that the misorientation angle is the most important factor influencing precipitation in grain boundaries of the Al-Mg alloy. Low angle grain boundaries (≤15°) have better immunity to precipitation and grain boundary acid attack. High angle grain boundaries (>15°) are vulnerable to grain boundary acid attack. Grain boundaries with adjacent plane orientations near to {100} have potential for immunity to precipitation and grain boundary acid attack. This work shows that low Σ (Σ ≤ 29) coincident site lattice (CSL) grain boundaries have thinner β precipitates. Modified nitric acid mass loss test and polarization test demonstrated that the global corrosion resistance of sputtered Al-Mg alloy is enhanced. This may be attributed to the increased fractions of low Σ (Σ ≤ 29) CSL grain boundaries after sputtering.

  4. Effect of Annealing Temperature on the Corrosion Resistance of Electroless Ni-B-Mo Coatings

    NASA Astrophysics Data System (ADS)

    Serin, Ihsan Gökhan; Göksenli, Ali; Yüksel, Behiye; Yildiz, Rasid Ahmed

    2015-08-01

    The Ni-B-Mo coating on steel by electroless plating and the evaluation of the morphology and corrosion performance after applying heat treatments at different temperatures for 1 h were investigated in this study. The 25-μm-thick coating was uniform and adhesion between the substrate and the coating was good. The coating consisted of an amorphous-like structure in their as-plated condition, and after annealing at 400 °C for 1 h, crystallized nickel, nickel borides, and molybdenum carbide were formed. Immersion tests in 10% HCl solution and potentiodynamic polarization measurements in 3.5% NaCl aqueous solution were applied to investigate corrosion resistance. The corrosion performance of heat-treated coatings was compared with steel and the as-plated coating. By increasing the annealing temperature, corrosion potential shifted toward a noble direction, corrosion current density decreased and the weight loss of specimens decreased, demonstrating an increase in corrosion resistance. Best corrosion performance was achieved by the coating heat treated at 550 °C.

  5. Enhancing biocompatibility and corrosion resistance of Mg implants via surface treatments.

    PubMed

    Jo, Ji-Hoon; Hong, Ji-Yeon; Shin, Kwang-Seon; Kim, Hyoun-Ee; Koh, Young-Hag

    2012-11-01

    Oxide coating layers were formed on a pure magnesium (Mg) substrate through anodization and micro-arc oxidation (MAO) in order to enhance the biocompatibility and reduce the degradation rate. A thin, smooth MgO coating layer was formed after the anodization. On the other hand, when the Mg was treated using the MAO process, a relatively thick, rough MgO layer was formed. The corrosion properties were investigated using electrochemical and ion release tests in a simulated body fluid. Both the anodization and the MAO treatment enhanced the corrosion resistance of the Mg specimens. However, the MgO layers that formed on the surface were not stable enough to render favorable environments for cell growth. The anodized and MAO-treated specimens were post-treated in a cell-culturing medium in order to improve the stability of the coating layer. The biocompatibility was evaluated using in vitro cell tests, including cell attachment, DNA measurement, and alkaline phosphatase (ALP) activity tests. The DNA levels of the surface-treated Mg were about 6-10 times higher than the bare Mg. The ALP activity levels were also more than double after either the anodization or the MAO followed by the post-treatments. These results demonstrated that the biocompatibility and the corrosion resistance of Mg were significantly improved by the series of surface treatments. PMID:21862515

  6. Corrosion resistance and biocompatibility of SrHAp/ZnO composite implant coating on titanium

    NASA Astrophysics Data System (ADS)

    Huang, Yong; Zeng, Hongjuan; Wang, Xuexin; Wang, Deshun

    2014-01-01

    The corrosion resistance of electrodeposited ZnO containing and strontium doped hydroxyapatite (SrHAp/ZnO) coating on titanium (Ti) substrate was investigated. The microstructure, phase composition and corrosion resistance of the coating were studied. The results reveal that Sr2+ and ZnO incorporation markedly increased the density of HAp coating, i.e. the fabricated coating had significantly lower porosity than the original HAp coating. The SrHAp/ZnO coating was dense and uniform, with a flocculent morphological structure of apatite. The SrHAp/ZnO crystals were carbonated calcium-deficient hydroxyapatite, and Sr2+ and ZnO were homogeneously distributed in the coating. The thickness of the composite coating was almost 10 μm without delamination or cracks at the interface. Bond strength test revealed that the adhesion of the SrHAp/ZnO coating was more enhanced than that of the HAp coating. The SrHAp/ZnO-coated Ti had a lower corrosion rate than the pure HAp-coated sample, which suggests the protective characteristic of the composite coating. Osteoblast cellular tests demonstrated that the SrHAp/ZnO composite coating greatly enhanced the in vitro biocompatibility of the Ti substrate.

  7. Corrosion resistance of the Pt-Fe-Nb magnets for dental-casting.

    PubMed

    Haoka, K; Kanno, T; Takada, Y; Kimura, K; Okuno, O

    2000-09-01

    Magnetic attachments have been used in clinical dental practice, but there is some difficulties associated with removable bridges. One possible solution is to make whole bridges of Pt-Fe magnet alloys and its abutment out of magnetic stainless steel by casting. In terms of castability and magnetic properties, the promising composition of the Pt-Fe-Nb magnet alloy is Pt-30.0 mass% Fe-0.6 mass% Nb and Pt-30.0 mass% Fe-0.5 mass% Nb-0.03 mass% Si. In the present study, the corrosion resistance of these alloys was investigated based on the elusion test, electrochemical behavior and surface characterization by EPMA analysis. The released elements from the Pt-Fe-Nb magnets were mainly Fe ions in quantities similar to that of stainless steel for biomedical use, and the Pt-Fe-Nb magnet alloy, the Pt-Fe-Nb-Si magnet alloy and platinum resembled each other in electrochemical behavior. The present findings suggest, that the Pt-Fe-Nb magnet alloy provides excellent corrosion resistance and has important clinical dental applications. PMID:11218847

  8. Effect of manufacturing process sequence on the corrosion resistance characteristics of coated metallic bipolar plates

    NASA Astrophysics Data System (ADS)

    Dur, Ender; Cora, Ömer Necati; Koç, Muammer

    2014-01-01

    Metallic bipolar plate (BPP) with high corrosion and low contact resistance, durability, strength, low cost, volume, and weight requirements is one of the critical parts of the PEMFC. This study is dedicated to understand the effect of the process sequence (manufacturing then coating vs. coating then manufacturing) on the corrosion resistance of coated metallic bipolar plates. To this goal, three different PVD coatings (titanium nitride (TiN), chromium nitride (CrN), zirconium nitride (ZrN)), with three thicknesses, (0.1, 0.5, 1 μm) were applied on BPPs made of 316L stainless steel alloy before and after two types of manufacturing (i.e., stamping or hydroforming). Corrosion test results indicated that ZrN coating exhibited the best corrosion protection while the performance of TiN coating was the lowest among the tested coatings and thicknesses. For most of the cases tested, in which coating was applied before manufacturing, occurrence of corrosion was found to be more profound than the case where coating was applied after manufacturing. Increasing the coating thickness was found to improve the corrosion resistance. It was also revealed that hydroformed BPPs performed slightly better than stamped BPPs in terms of the corrosion behavior.

  9. Microstructure Aspects of a Newly Developed, Low Cost, Corrosion-Resistant White Cast Iron

    NASA Astrophysics Data System (ADS)

    Sain, P. K.; Sharma, C. P.; Bhargava, A. K.

    2013-04-01

    The purpose of this work is to study the influence of heat treatment on the corrosion resistance of a newly developed white cast iron, basically suitable for corrosion- and wear-resistant applications, and to attain a microstructure that is most suitable from the corrosion resistance point of view. The composition was selected with an aim to have austenitic matrix both in as-cast and heat-treated conditions. The difference in electrochemical potential between austenite and carbide is less in comparison to that between austenite and graphite. Additionally, graphitic corrosion which is frequently encountered in gray cast irons is absent in white cast irons. These basic facts encouraged us to undertake this work. Optical metallography, hardness testing, X-ray diffractometry, and SEM-EDX techniques were employed to identify the phases present in the as-cast and heat-treated specimens of the investigated alloy and to correlate microstructure with corrosion resistance and hardness. Corrosion testing was carried out in 5 pct NaCl solution (approximate chloride content of sea water) using the weight loss method. In the investigated alloy, austenite was retained the in as-cast and heat-treated conditions. The same was confirmed by X-ray and EDX analysis. The stability and volume fraction of austenite increased with an increase of heat-treated temperature/time with a simultaneous decrease in the volume fraction of massive carbides. The decrease in volume fraction of massive carbides resulted in the availability of alloying elements. These alloying elements, on increasing the heat treatment temperature or increasing the soaking period at certain temperatures, get dissolved in austenite. As a consequence, austenite gets enriched as well as becomes more stable. On cooling from lower soaking period/temperature, enriched austenite decomposes to lesser enriched austenite and to a dispersed phase due to decreasing solid solubility of alloying elements with decreasing temperature

  10. Melting of corrosion-resisting steels using air in bath agitation at the end of oxygen blowing

    NASA Astrophysics Data System (ADS)

    Gizatulin, R. A.; Valuev, D. V.; Valueva, A. V.; Yedesheva, Ch V.

    2014-10-01

    A number of metallurgical plants employ ladle stirring with argon at the end of oxygen blowing during the melting process of corrosion-resisting steels [1, 2]. At the same time, the scarcity and relatively high cost of argon, its low pressure in a shop air pipeline restrain most plants from using argon for corrosion-resisting steel production. Compressed air was used instead of argon to intensify the process of decarbonizing when chromium-nickel stainless steels were made with a 40-ton electric arc furnace at the Kuznetsk Metallurgical Plant.

  11. Fabrication of superhydrophobic aluminium alloy surface with excellent corrosion resistance by a facile and environment-friendly method

    NASA Astrophysics Data System (ADS)

    Feng, Libang; Che, Yanhui; Liu, Yanhua; Qiang, Xiaohu; Wang, Yanping

    2013-10-01

    This work develops a facile and environment-friendly method for preparing the superhydrophobic aluminium alloy surface with excellent corrosion resistance. The superhydrophobic aluminium alloy surface is fabricated by the boiling water treatment and stearic acid (STA) modification. Results show that the boiling water treatment endows the aluminium alloy surface with a porous and rough structure, while STA modification chemically grafts the long hydrophobic alkyl chains onto the aluminium alloy surface. Just grounded on the micro- and nano-scale hierarchical structure along with the hydrophobic chemical composition, the superhydrophobic aluminium alloy surface is endued the excellent corrosion resistance.

  12. Unraveling the Effect of Thermomechanical Treatment on the Dissolution of Delta Ferrite in Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Rezayat, Mohammad; Mirzadeh, Hamed; Namdar, Masih; Parsa, Mohammad Habibi

    2016-02-01

    Considering the detrimental effects of delta ferrite stringers in austenitic stainless steels and the industrial considerations regarding energy consumption, investigating, and optimizing the kinetics of delta ferrite removal is of vital importance. In the current study, a model alloy prone to the formation of austenite/delta ferrite dual phase microstructure was subjected to thermomechanical treatment using the wedge rolling test aiming to dissolve delta ferrite. The effect of introducing lattice defects and occurrence of dynamic recrystallization (DRX) were investigated. It was revealed that pipe diffusion is responsible for delta ferrite removal during thermomechanical process, whereas when the DRX is dominant, the kinetics of delta ferrite dissolution tends toward that of the static homogenization treatment for delta ferrite removal that is based on the lattice diffusion of Cr and Ni in austenite. It was concluded that the optimum condition for dissolution of delta ferrite can be defined by the highest rolling temperature and strain in which DRX is not pronounced.

  13. Development of environmentally friendly non-chrome conversion coatings for cold-rolled steel

    NASA Astrophysics Data System (ADS)

    Zhang, Jinming

    Steel producers use various organic and inorganic coatings to protect cold-rolled steel (CRS) sheets from corrosion during shipment and storage. It is well known that CRS sheets can be protected from corrosion by galvanizing, phosphating, chromating, topcoating with organic, or their combinations. The chromate rinsing is particularly effective for preventing white rusting of galvanized steel. But there is an increasing interest in a replacement for the chromating process because of environmental and health concerns. The objective of the present work is to develop a chrome-free conversion coating for steel sheets. Various carboxylic acids and their salts have been studied for coating phosphated electrogalvanized (EG) steel sheets, including 10-undecenoic acid (UA), oleic acid (OA), and other fatty acids such as stearic acid (SA) and palmitic acid (PA). When they were used alone, or subsequently coated with resin, they could produce a highly hydrophobic surface and improve the corrosion resistance. Thiols such as 1-octadecanethiol (ODT) can form a self-assembled monolayer on metal substrates. This close-packed monolayer could provide an excellent corrosion resistance for EG steel sheets. It was capable of withstanding 50˜60 hours of salt spray test (SST) although its thickness was only a few nanometers. The EG steel itself usually started rusting only after 2˜4 hours of salt spray. In another coating system, thiols were mixed with a conventional resin to improve the corrosion resistance of EG steel. This new technique gave 100˜120 hours of corrosion resistance. When the resin was applied directly on EG steel surface, its corrosion resistance was less than 72 hours. It was shown that further optimization of this technique increased the corrosion resistance to 200 hours and more in the standard SST.

  14. Zirconium alloys with small amounts of iron and copper or nickel show improved corrosion resistance in superheated steam

    NASA Technical Reports Server (NTRS)

    Greenberg, S.; Youngdahl, C. A.

    1967-01-01

    Heat treating various compositions of zirconium alloys improve their corrosion resistance to superheated steam at temperatures higher than 500 degrees C. This increases their potential as fuel cladding for superheated-steam nuclear-fueled reactors as well as in autoclaves operating at modest pressures.

  15. Corrosion resistance of Nd-Fe-B sintered magnets with intergranular addition of Cu 60Zn 40 powders

    NASA Astrophysics Data System (ADS)

    Wu, Yeren; Ni, Junjie; Ma, Tianyu; Yan, Mi

    2010-08-01

    Cu 60Zn 40 powders, as grain boundary modifiers, were added into Nd 28.2Dy 2.0Fe balAl 0.1Nb 0.2Ga 0.11B 0.96 sintered magnets to improve the corrosion resistance of magnets. The corrosion resistance of magnets was investigated by polarization curve measurements in 3.5 wt% NaCl and 3.0 wt% NaOH solutions. It was found that the Cu 60Zn 40-added magnets had more positive corrosion potential Ecorr and much lower corrosion current density icorr than the Cu 60Zn 40-free one in both solutions, indicating the improvement of the corrosion resistance by Cu 60Zn 40 intergranular addition. Promotion of the electrochemical potential of the intergranular phase, formation of the Nd (Fe, Cu) 2 phase, the uniform distribution of the Nd-rich phase and increase of the magnet density were found to be responsible for the improvement of the corrosion resistance.

  16. Computer Simulation and Experimental Validation on the Oxidation and Sulfate Corrosion Resistance of Novel Chromium Based High Temperature Alloys

    SciTech Connect

    Yang, Shizhong

    2013-02-28

    This report summarizes our recent works of ab initio molecular dynamics inter-atomic potentials development on dilute rare earth element yttrium (Y) etc. doped chromium (Cr) alloy systems, its applications in oxidation and corrosion resistance simulation, and experiment validation on the candidate systems. The simulation methods, experimental validation techniques, achievements already reached, students training, and future improvement are briefly introduced.

  17. 77 FR 25141 - Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-27

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From Germany and South Korea... Germany and South Korea (Korea), pursuant to section 751(c) of the Tariff Act of 1930, as amended (the Act...-Resistant Carbon Steel Flat Products from Germany and South Korea: Adequacy Redetermination...

  18. 78 FR 59651 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-09-27

    ..., 74 FR 11082 (March 16, 2009) (``Final Results''), amended by Certain Corrosion- Resistant Carbon... Antidumping Duty Administrative Review, 74 FR 19199 (April 28, 2009) (amending with respect to Dongbu Steel Co... and the Republic of Korea: Revocation of Antidumping and Countervailing Duty Orders, 78 FR...

  19. 77 FR 25405 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-04-30

    ... for Revocation in Part, 76 FR 61076 (October 3, 2011). The preliminary results of this review are... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  20. 75 FR 25841 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-10

    ... for Revocation in Part, 74 FR 48224 (September 22, 2009). The preliminary results of this review were... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...'') published a notice of initiation of the administrative review of the antidumping duty order on...

  1. 77 FR 31877 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full Five...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-30

    ... proceed (77 FR 24221, April 23, 2012). A record of the Commissioners' votes, the Commission's statement on... amendments took effect on November 7, 2011. See 76 FR 61937 (Oct. 6, 2011) and the newly revised Commission's... COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Scheduling of Full...

  2. 77 FR 67395 - Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-11-09

    ... these five-year reviews (77 FR 31877, May 30, 2012). As noted in the Commission's original scheduling... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Corrosion-Resistant Carbon Steel Flat Products From Germany and Korea; Revised Schedule for...

  3. 76 FR 20954 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-14

    ... carbon steel flat products (CORE) from Korea. See Countervailing Duty Orders and Amendments of Final Affirmative Countervailing Duty Determinations: Certain Steel Products from Korea, 58 FR 43752 (August 17... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of...

  4. 76 FR 69703 - Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Notice of Extension of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-11-09

    ... International Trade Administration Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea...-resistant carbon steel flat products from Korea, covering the period August 1, 2009, to July 31, 2010. See..., 75 FR 60076 (September 29, 2010). On September 6, 2011, the Department published the...

  5. 76 FR 55004 - Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-06

    ... Carbon Steel Flat Products from Korea, 58 FR 44159 (August 19, 1993) (Orders on Certain Steel from Korea... clad on both sides with stainless steel in a 20%-60%-20% ratio. These HTSUS item numbers are provided... International Trade Administration Certain Corrosion-Resistant Carbon Steel Flat Products From the Republic...

  6. Review on Improving Wear and Corrosion Resistance of Steels via Plasma Electrolytic Saturation Technology

    NASA Astrophysics Data System (ADS)

    Lin, Naiming; Xie, Ruizhen; Zhou, Peng; Zou, Jiaojuan; Ma, Yong; Wang, Zhenxia; Han, Pengju; Wang, Zhihua; Tang, Bin; Tian, Wei

    2016-03-01

    Plasma electrolytic saturation (PES) technique which holds the advantages of short treating time and limited heating influence and immediate quenching effect is conducted under high voltage power supply in some electrolyte has been extensively applied to enhance the surface performance of metallic materials. Steel is widely used in various fields thanks to its promising merits of easy workability, plasticity, toughness and weldability. It accounts for a large proportion in the application scope of the metal materials. Steel surfaces with good corrosion resistance, promising wear resistance and high hardness would be obtained by PES. Meanwhile, uniformed coatings can be formed without special requirements for substrate geometries using the PES. This paper first presents a brief introduction of the technological principle of PES. The status on studies and applications of PES for improving surface performance of steels has been reviewed.

  7. Method for providing uranium articles with a corrosion resistant anodized coating

    DOEpatents

    Waldrop, Forrest B.; Washington, Charles A.

    1982-01-01

    Uranium articles are provided with anodized oxide coatings in an aqueous solution of an electrolyte selected from the group consisting of potassium phosphate, potassium hydroxide, ammonium hydroxide, and a mixture of potassium tetraborate and boric acid. The uranium articles are anodized at a temperature greater than about 75.degree. C. with a current flow of less than about 0.036 A/cm.sup.2 of surface area while the pH of the solution is maintained in a range of about 2 to 11.5. The pH values of the aqueous solution and the low current density utilized during the electrolysis prevent excessive dissolution of the uranium and porosity in the film or watering. The relatively high temperature of the electrolyte bath inhibits hydration and the attendant deleterious pitting so as to enhance corrosion resistance of the anodized coating.

  8. Method for providing uranium articles with a corrosion-resistant anodized coating

    DOEpatents

    Waldrop, F.B.; Washington, C.A.

    1981-01-07

    Uranium articles are provided with anodized oxide coatings in an aqueous solution of an electrolyte selected from the group consisting of potassium phosphate, potassium hydroxide, ammonium hydroxide, and a mixture of potassium tetraborate and boric acid. The uranium articles are anodized at a temperature greater than about 75/sup 0/C with a current flow of less than about 0.036 A/cm/sup 2/ of surface area while the pH of the solution is maintained in a range of about 2 to 11.5. The pH values of the aqueous solution and the low current density utilized during the electrolysis prevent excessive dissolution of the uranium and porosity in the film or watering. The relatively high temperature of the electrolyte bath inhibits hydration and the attendant deleterious pitting so as to enhance corrosion resistance of the anodized coating.

  9. Chromium-modified a-C films with advanced structural, mechanical and corrosive-resistant characteristics

    NASA Astrophysics Data System (ADS)

    Ming, Miao Yi; Jiang, Xiaohong; Piliptsou, D. G.; Zhuang, Yuzhao; Rogachev, A. V.; Rudenkov, A. S.; Balmakou, A.

    2016-08-01

    To improve structural, mechanical and chemical properties of diamond-like carbon films, we developed amorphous carbon chromium-modified composite films fabricated by means of cathode magnetic filtered arc deposition. The properties were analyzed by Raman spectroscopy, X-ray photoelectron spectroscopy and atomic force microscopy for the purpose of the structure characterization, elemental analysis and topology examination. Moreover, we also assessed residual stress, the coefficient of friction, hardness, the elastic modulus and corrosion parameters through X-ray double-crystal surface profilometry, tribo-testing, nanoindenter-testing, as well as contact angle measurements and potentiodynamic polarization analysis. As a result of a comparative analysis, we revealed a substantial improvement in the characteristics of developed composite films in comparison with amorphous carbon films. For example, Cr-modification is resulted, in greater integrated performance, toughness and corrosion resistance; the residual stress was reduced substantially.

  10. Influence of Laser Peening on Phase Transformation and Corrosion Resistance of AISI 321 steel

    NASA Astrophysics Data System (ADS)

    Karthik, D.; Swaroop, S.

    2016-06-01

    The objective of this study is to investigate the influence of laser peening without coating (LPwC) on austenitic to martensitic (γ → α') phase transformation and corrosion behavior of austenitic stainless steel AISI 321 in 3.5% NaCl environment. Results indicate that LPwC induces a large compressive residual stresses of nearly -854 MPa and γ → α' phase transformation of about 18% (volume fraction). Microstructures of peened surface confirmed the γ → α' phase transformation and showed no grain refinement. Hardness increased slightly with a case depth of 900 μm. Despite the smaller surface roughness introduced, corrosion resistance improved after peening due to compressive residual stresses.

  11. Study of the corrosion resistance of metals in a lithium bromide solution

    SciTech Connect

    Mel'nik, V.V.; Spivak, R.Sh.; Sokolov, V.V.; Trofimenko, A.G.

    1988-07-01

    Results are reported of a study of the corrosion resistance of the stainless steels 12Kh19N10T, 10Kh17N13M3T, 08Kh17N15M3T, 10Kh21N6M2T, and 06KhI28MDT, cupronickel MNZhMts 30-1-1, nickel NP-2, and titanium alloys VT1-0, PT-1M, and PT-3V in a solution of lithium bromide for purposes of assessing these alloys for use in absorption-type refrigerating units using the bromide as an absorbent. The uniform corrosion rate was determined from the weight loss; the nonuniform corrosion rate was determined by measuring the maximum depth of the pits under a microscope. Results are comparatively evaluated.

  12. Improvement of corrosion resistance of Nisbnd Mo alloy coatings: Effect of heat treatment

    NASA Astrophysics Data System (ADS)

    Mousavi, R.; Bahrololoom, M. E.; Deflorian, F.; Ecco, L.

    2016-02-01

    In this paper, Nisbnd Mo alloy coatings were deposited from bath containing sodium citrate, nickel sulphate, and sodium molybdate. Essentially, this work is divided into two mains parts: (i) the optimization on the coatings deposition parameters and (ii) the effect of the heat treatment. Polarization curves and electrochemical impedance spectroscopy were acquired using potentiostat/galvanostat and a frequency response analyzer, respectively. Morphology and chemical composition of the coatings were investigated by scanning electron microscopy and energy dispersive spectroscopy, respectively. Polarization curves at different condition revealed that electroplating at temperature 40 oC, pH 9 provides a dense coating with high efficiency. Following the optimization of the deposition parameters, the coatings were annealed at 200, 400, and 600 oC for 25 min. The results showed that the coatings obtained at temperature 40 oC, pH 9, and annealing at 600 oC has the highest corrosion resistance and microhardness.

  13. Influence of microstructure on the corrosion resistance of Fe-44Ni thin films

    NASA Astrophysics Data System (ADS)

    Lu, Lin; Liu, Tian-cheng; Li, Xiao-gang

    2016-06-01

    An Fe-44Ni nanocrystalline (NC) alloy thin film was prepared through electrodeposition. The relation between the microstructure and corrosion behavior of the NC film was investigated using electrochemical methods and chemical analysis approaches. The results show that the NC film is composed of a face-centered cubic phase (γ-(Fe,Ni)) and a body-centered cubic phase (α-(Fe,Ni)) when it is annealed at temperatures less than 400°C. The corrosion resistance increases with the increase in grain size, and the corresponding corrosion process is controlled by oxygen reduction. The NC films annealed at 500°C and 600°C do not exhibit the same pattern, although their grain sizes are considerably large. This result is attributed to the existence of an anodic phase, Fe0.947Ni0.054, in these films. Under this condition, the related corrosion process is synthetically controlled by anodic dissolution and depolarization.

  14. Method For Creating Corrosion Resistant Surface On An Aluminum Copper Alloy

    DOEpatents

    Mansfeld, Florian B.; Wang, You; Lin, Simon H.

    1997-06-03

    A method for treating the surface of aluminum alloys hang a relatively high copper content is provided which includes the steps of removing substantially all of the copper from the surface, contacting the surface with a first solution containing cerium, electrically charging the surface while contacting the surface in an aqueous molybdate solution, and contacting the surface with a second solution containing cerium. The copper is substantially removed from the surface in the first step either by (i) contacting the surface with an acidic chromate solution or by (ii) contacting the surface with an acidic nitrate solution while subjecting the surface to an electric potential. The corrosion-resistant surface resulting from the invention is excellent, consistent and uniform throughout the surface. Surfaces treated by the invention may often be certified for use in salt-water services.

  15. Long term corrosion resistance of alumina forming austenitic stainless steels in liquid lead

    NASA Astrophysics Data System (ADS)

    Ejenstam, Jesper; Szakálos, Peter

    2015-06-01

    Alumina forming austenitic steels (AFA) and commercial stainless steels have been exposed in liquid lead with 10-7 wt.% oxygen at 550 °C for up to one year. It is known that chromia forming austenitic stainless steels, such as 316L and 15-15 Ti, have difficulties forming protective oxides in liquid lead at temperatures above 500 °C, which is confirmed in this study. By adding Al to austenitic steels, it is in general terms possible to increase the corrosion resistance. However this study shows that the high Ni containing AFA alloys are attacked by the liquid lead, i.e. dissolution attack occurs. By lowering the Ni content in AFA alloys, it is possible to achieve excellent oxidation properties in liquid lead. Following further optimization of the microstructural properties, low Ni AFA alloys may represent a promising future structural steel for lead cooled reactors.

  16. Comparative investigation of corrosion resistance of steel reinforcement in alinite and Portland cement mortars

    SciTech Connect

    Kostogloudis, G.C.; Kalogridis, D.; Ftikos, C.; Malami, C.; Georgali, B.; Kaloidas, V.

    1998-07-01

    The corrosion resistance of steel-reinforced mortar specimens made from alinite cement was investigated using ordinary Portland cement (OPC) specimens as reference. The specimens were prepared and exposed in three different environments: continuous exposure in tap water, interrupted exposure in tap water, and interrupted exposure in 3.5% NaCl solution. The steel weight loss and the half cell potential were measured vs. exposure time, up to the age of 12 months. Pore solution extraction and analysis and porosity determination were also performed. In continuous exposure in tap water, alinite cement provided adequate protection against corrosion. In interrupted exposure in tap water, a higher corrosion was observed for alinite cement compared to OPC. In the case of interrupted exposure in 3.5% NaCl solution, the simultaneous action of free chlorides and oxygen resulted in the depassivation of steel reinforcing bars in alinite and Portland cement mortars, and led to severe corrosion effect.

  17. Vacuum investment cast PH13-8Mo corrosion resistant steel. (SAE standard)

    SciTech Connect

    1991-07-01

    An industry-wide interest has arisen with regards to the properties and capabilities of investment cast PH 13-8Mo corrosion resistant steel. Specifically of interest are the structural applications in the aerospace industry for this product heat treated to the H1000 condition. The objective of this AMEC cooperative test program was to generate and compile useful data for aerospace structural evaluation of investment cast PH 13-8Mo heat treated to H1000. The determination was made of overall mechanical properties, fatigue, fracture toughness, and crack growth data along with basic microstructural evaluation of the investment cast material. The evaluation of mechanical property variations between cast and machined tensile specimens and evaluation of microstructural constituents. PH 13-8Mo, H1000 investment castings for use in the aerospace industry is included.

  18. Influence of Laser Peening on Phase Transformation and Corrosion Resistance of AISI 321 steel

    NASA Astrophysics Data System (ADS)

    Karthik, D.; Swaroop, S.

    2016-07-01

    The objective of this study is to investigate the influence of laser peening without coating (LPwC) on austenitic to martensitic (γ → α') phase transformation and corrosion behavior of austenitic stainless steel AISI 321 in 3.5% NaCl environment. Results indicate that LPwC induces a large compressive residual stresses of nearly -854 MPa and γ → α' phase transformation of about 18% (volume fraction). Microstructures of peened surface confirmed the γ → α' phase transformation and showed no grain refinement. Hardness increased slightly with a case depth of 900 μm. Despite the smaller surface roughness introduced, corrosion resistance improved after peening due to compressive residual stresses.

  19. Corrosion resistance and cytocompatibility of biodegradable surgical magnesium alloy coated with hydrogenated amorphous silicon.

    PubMed

    Xin, Yunchang; Jiang, Jiang; Huo, Kaifu; Tang, Guoyi; Tian, Xiubo; Chu, Paul K

    2009-06-01

    The fast degradation rates in the physiological environment constitute the main limitation for the applications of surgical magnesium alloys as biodegradable hard-tissue implants. In this work, a stable and dense hydrogenated amorphous silicon coating (a-Si:H) with desirable bioactivity is deposited on AZ91 magnesium alloy using magnetron sputtering deposition. Raman spectroscopy and Fourier transform infrared spectroscopy reveal that the coating is mainly composed of hydrogenated amorphous silicon. The hardness of the coated alloy is enhanced significantly and the coating is quite hydrophilic as well. Potentiodynamic polarization results show that the corrosion resistance of the coated alloy is enhanced dramatically. In addition, the deterioration process of the coating in simulated body fluids is systematically investigated by open circuit potential evolution and electrochemical impedance spectroscopy. The cytocompatibility of the coated Mg is evaluated for the first time using hFOB1.19 cells and favorable biocompatibility is observed. PMID:18449935

  20. Corrosion-resistant iridium-platinum anode material for high polarization application in corrosive acids

    SciTech Connect

    Farmer, J.; Summers, L.; Lewis, P.

    1993-09-08

    The present invention relates to highly corrosion resistant components for use in an electrochemical cell. Specifically, these components are resistant to corrosion under very extreme conditions such as exposure to aqua regia in the presence of a constant current density of 100mA/m{sup 2}. The components are comprised of an iridium-platinum alloy that comprises less than 30% iridium. In a preferred embodiment of the present invention, the iridium-platinum alloy comprises 15-20% iridium. In another preferred embodiment of the present invention, the iridium-platinum alloy is deposited on the surface of an electrochemical cell component by magnetron sputtering. The present invention also relates to a method for conducting an electrochemical reaction in the presence of highly corrosive acids under a high degree of polarization wherein the electrochemical cell comprises a component, preferably the anode, containing an iridium-platinum alloy that comprises less than 30% iridium.

  1. [Determination of the corrosion resistance of dental alloys with a new measurement method].

    PubMed

    Schmidli, Fredy; Jungo, Markus; Jäger, Kurt; Lüthy, Heinz; Büchler, Markus

    2009-01-01

    A corrosion sensor newly developed by the Swiss Society for Corrosion, modified for a potential application in the oral cavity, was tested in vitro. By measuring the impedance with a special sensor in the size of a bur handpiece, it allows a quick determination of the corrosion resistance. For the evaluation of the method, measurements were done on six conventional dental alloys (two precious alloys, one Pd-based alloy and three non-precious alloys) which had been tested in crevice corrosion by the authors in an earlier stage. Qualitatively the results are quite in concordance with the ones got with the usual tests. On the base of the present results the use directly in the oral cavity of this corrosion test method appears to be very promising. PMID:20112638

  2. Corrosion performance and application limits of corrosion-resistant alloys in oilfield service

    SciTech Connect

    Miyasaka, A.; Ogawa, H.

    1995-03-01

    The corrosion behavior of corrosion-resistant alloys (CRA) in sour environment was investigated using a duplex stainless steel as a representative CRA. Changes in corrosion morphologies resulting from changes in environmental aggressiveness were elucidated. The application limits of CRA were shown to be determined by whether pitting corrosion occurred. A theory was proposed for predicting the corrosion morphologies and, thus, determining the application limits of the CRA. The validity of prediction by this new theory was confirmed by good agreement with results from long-term immersion tests and a field test for actual-size test pipes. Since this theory was based on the corrosion mechanism, it showed many advantages: the prediction was accurate, the results for one environment could be extended to other environments, and the prediction was conducted very quickly.

  3. Martensitic stainless steel seamless linepipe with superior weldability and CO{sub 2} corrosion resistance

    SciTech Connect

    Miyata, Y.; Kimura, M.; Koseki, T.; Toyooka, T.; Murase, F.

    1997-08-01

    Two types of new martensitic stainless steel with good weldability and superior corrosion resistance have been developed for line pipe application. Both steels are suitable for welding without preheating owing to lowering C and N contents, and they show good low temperature toughness in welds without PWHT. One is applied to sweet environments. It gives better resistance to CO{sub 2} corrosion than the 13Cr martensitic stainless steel for OCTG. Lowering C and addition of Ni contribute to reduction of general corrosion rate in the CO{sub 2} environment. The addition of Cu improves the pitting resistance. The other is applied to light sour environments. It gives good SSC resistance in welds owing to the improvement of the pitting resistance due to Mo addition. The seamless pipes of these martensitic stainless steels are applicable as substitutes for a part of duplex stainless steel flow lines.

  4. High corrosion resistant Ti-5%Ta-1.8%Nb alloy for fuel reprocessing application

    NASA Astrophysics Data System (ADS)

    Kapoor, K.; Kain, Vivekanand; Gopalkrishna, T.; Sanyal, T.; De, P. K.

    2003-10-01

    The conventional low carbon austenitic stainless steels display good corrosion resistance behaviour in nitric acid media. However, they are sensitive to intergranular corrosion in boiling nitric acid media in the presence of oxidizing ions like hexavalent chromium, tetravalent iron and hexavalent plutonium. The Ti-5%Ta-1.8%Nb alloy was evaluated as a candidate material for such applications of nuclear fuel reprocessing. Extensive tests were carried out to establish the superior corrosion properties in comparison to the conventional stainless steel or nitric acid grade stainless steel. The fabricability of this new alloy to various shapes like rod, sheet, wire and its weldability, which is required for making vessels, was found to be good.

  5. Corrosion resistance of premodeled wires made of stainless steel used for heart electrotherapy leaders

    NASA Astrophysics Data System (ADS)

    Przondziono, J.; Walke, W.; Młynarski, R.; Szatka, W.

    2012-05-01

    The purpose of the study is to evaluate resistance to electrochemical corrosion of wire made of X10CrNi18-8 stainless steel designed for use in cardiology treatment. The influence of strain formed in the premodeling process and methods of wire surface preparation to corrosive resistance in artificial plasma solution were analysed. Wire corrosion tests were carried out in the solution of artificial plasma. Resistance to electrochemical corrosion was evaluated on the ground of recorded curves of anodic polarization by means of potentiodynamic method. Potentiodynamic tests carried out enabled to determine how the resistance to pitting corrosion of wire changes, depending on strain formed in the premodeling process as well as on the method of wire surface preparation. For evaluation of phenomena occurring on the surface of tested steel, electrochemical impedance spectroscopy (EIS) was applied. Deterioration of corrosive properties of wire along with the increase in the formed strain hardening was observed.

  6. High-temperature corrosion-resistant iron-aluminide (FeAl) alloys exhibiting improved weldability

    DOEpatents

    Maziasz, P.J.; Goodwin, G.M.; Liu, C.T.

    1996-08-13

    This invention relates to improved corrosion-resistant iron-aluminide intermetallic alloys. The alloys of this invention comprise, in atomic percent, from about 30% to about 40% aluminum alloyed with from about 0.1% to about 0.5% carbon, no more than about 0.04% boron such that the atomic weight ratio of boron to carbon in the alloy is in the range of from about 0.01:1 to about 0.08:1, from about 0.01 to about 3.5% of one or more transition metals selected from Group IVB, VB, and VIB elements and the balance iron wherein the alloy exhibits improved resistance to hot cracking during welding. 13 figs.

  7. High-temperature corrosion-resistant iron-aluminide (FeAl) alloys exhibiting improved weldability

    DOEpatents

    Maziasz, Philip J.; Goodwin, Gene M.; Liu, Chain T.

    1996-01-01

    This invention relates to improved corrosion-resistant iron-aluminide intermetallic alloys. The alloys of this invention comprise, in atomic percent, from about 30% to about 40% aluminum alloyed with from about 0.1% to about 0.5% carbon, no more than about 0.04% boron such that the atomic weight ratio of boron to carbon in the alloy is in the range of from about 0.01:1 to about 0.08:1, from about 0.01 to about 3.5% of one or more transition metals selected from Group IVB, VB, and VIB elements and the balance iron wherein the alloy exhibits improved resistance to hot cracking during welding.

  8. Corrosion resistance of a composite polymeric coating applied on biodegradable AZ31 magnesium alloy.

    PubMed

    Zomorodian, A; Garcia, M P; Moura e Silva, T; Fernandes, J C S; Fernandes, M H; Montemor, M F

    2013-11-01

    The high corrosion rate of magnesium alloys is the main drawback to their widespread use, especially in biomedical applications. There is a need for developing new coatings that provide simultaneously corrosion resistance and enhanced biocompatibility. In this work, a composite coating containing polyether imide, with several diethylene triamine and hydroxyapatite contents, was applied on AZ31 magnesium alloys pre-treated with hydrofluoric acid by dip coating. The coated samples were immersed in Hank's solution and the coating performance was studied by electrochemical impedance spectroscopy and scanning electron microscopy. In addition, the behavior of MG63 osteoblastic cells on coated samples was investigated. The results confirmed that the new coatings not only slow down the corrosion rate of AZ31 magnesium alloys in Hank's solution, but also enhance the adhesion and proliferation of MG63 osteoblastic cells, especially when hydroxyapatite nanoparticles were introduced in the coating formulation. PMID:23454214

  9. Study on corrosion resistance of high - entropy alloy in medium acid liquid and chemical properties

    NASA Astrophysics Data System (ADS)

    Florea, I.; Buluc, G.; Florea, R. M.; Soare, V.; Carcea, I.

    2015-11-01

    High-entropy alloy is a new alloy which is different from traditional alloys. The high entropy alloys were started in Tsing Hua University of Taiwan since 1995 by Yeh et al. Consisting of a variety of elements, each element occupying a similar compared with other alloy elements to form a high entropy. We could define high entropy alloys as having approximately equal concentrations, made up of a group of 5 to 11 major elements. In general, the content of each element is not more than 35% by weight of the alloy. During the investigation it turned out that this alloy has a high hardness and is also corrosion proof and also strength and good thermal stability. In the experimental area, scientists used different tools, including traditional casting, mechanical alloying, sputtering, splat-quenching to obtain the high entropy alloys with different alloying elements and then to investigate the corresponding microstructures and mechanical, chemical, thermal, and electronic performances. The present study is aimed to investigate the corrosion resistance in a different medium acid and try to put in evidence the mechanical properties. Forasmuch of the wide composition range and the enormous number of alloy systems in high entropy alloys, the mechanical properties of high entropy alloys can vary significantly. In terms of hardness, the most critical factors are: hardness/strength of each composing phase in the alloy, distribution of the composing phases. The corrosion resistance of an high entropy alloy was made in acid liquid such as 10%HNO3-3%HF, 10%H2SO4, 5%HCl and then was investigated, respectively with weight loss experiment. Weight loss test was carried out by put the samples into the acid solution for corrosion. The solution was maintained at a constant room temperature. The liquid formulations used for tests were 3% hydrofluoric acid with 10% nitric acid, 10% sulphuric acid, 5% hydrochloric acid. Weight loss of the samples was measured by electronic scale.

  10. Influence of heat treatments on microstructure, mechanical properties, and corrosion resistance of weld alloy 625

    SciTech Connect

    Cortial, F.; Corrieu, J.M.; Vernot-Loier, C.

    1995-05-01

    The effects of heat treatments of the industrial type on the structural, mechanical, and corrosion resistance characteristics of weld alloy 625 have been studied. During the heat treatment, the mean concentration ratios of Nb, Mo, Si, Cr, Ni, and Fe elements between the interdendritic spaces and dendrite cores show little evolution up to 850 C. Beyond that temperature, this ratio approximates 1, and the composition heterogeneity has practically disappeared at 1,000 C. An eight-hour heat treatment at temperatures between 650 C and 750 C results in increased mechanical strength values and reduced ductility and impact strength linked to the precipitation of body-centered tetragonal metastable intermetallic {gamma}{double_prime} Ni{sub 3}Nb phase in the interdendritic spaces. An eight-hour treatment in the temperature range between 750 C and 950 C has catastrophic effects on all mechanical characteristics in relation with the precipitation, in the interdendritic spaces, of the stable orthorhombic intermetallic {delta} Ni{sub 3}(Nb, Mo, Cr, Fe, Ti) phase. At 1,000 C, the ductility and impact strength are restored. However, the higher the beat treatment temperature, the weaker the mechanical strength. Heat treatments have no effect on the pitting resistance of weld alloy 625 in sea water. The comparison of the results of this study on weld alloy 625 with those previously obtained on forged metal 625 shows that heat treatments below 650 C and above 1,000 C are the sole treatments to avoid embrittlement and impairment of the corrosion resistance characteristics of alloy 625.

  11. Deformation behavior, corrosion resistance, and cytotoxicity of Ni-free Zr-based bulk metallic glasses.

    PubMed

    Liu, L; Qiu, C L; Chen, Q; Chan, K C; Zhang, S M

    2008-07-01

    Two Ni-free bulk metallic glasses (BMGs) of Zr(60)Nb(5)Cu(22.5)Pd(5)Al(7.5) and Zr(60)Nb(5)Cu(20)Fe(5)Al(10) were successfully prepared by arc-melting and copper mold casting. The thermal stability and crystallization were studied using differential scanning calorimetry. It demonstrates that the two BMGs exhibit very good glass forming ability with a wide supercooled liquid region. A multi-step process of crystallization with a preferential formation of quasicrystals occurred in both BMGs under continuous heating. The deformation behavior of the two BMGs was investigated using quasi-static compression testing. It reveals that the BMGs exhibit not only superior strength but also an extended plasticity. Corrosion behaviors of the BMGs were investigated in phosphate buffered solution by electrochemical polarization. The result shows that the two BMGs exhibit excellent corrosion resistance characterized by low corrosion current densities and wide passive regions. X-ray photoelectron spectroscopy analysis revealed that the passive film formed after anodic polarization was highly enriched in zirconium, niobium, and aluminum oxides. This is attributed to the excellent corrosion resistance. Additionally, the potential cytotoxicity of the two Ni-free BMGs was evaluated through cell culture for 1 week followed by 3-(4,5-Dimethylthiazol-2-yl-)-2,5-diphenyltetrazolium bromide assay and SEM observation. The results indicate that the two Ni-free BMGs exhibit as good biocompatibility as Ti-6Al-4V alloy, and thus show a promising potential for biomedical applications. PMID:17957719

  12. Characterisation, corrosion resistance and in vitro bioactivity of manganese-doped hydroxyapatite films electrodeposited on titanium.

    PubMed

    Huang, Yong; Ding, Qiongqiong; Han, Shuguang; Yan, Yajing; Pang, Xiaofeng

    2013-08-01

    This work elucidated the corrosion resistance and in vitro bioactivity of electroplated manganese-doped hydroxyapatite (MnHAp) film on NaOH-treated titanium (Ti). The NaOH treatment process was performed on Ti surface to enhance the adhesion of the MnHAp coating on Ti. Scanning electron microscopy images showed that the MnHAp coating had needle-like apatite crystals, and the approximately 10 μm thick layer was denser than HAp. Energy-dispersive X-ray spectroscopy analysis revealed that the MnHAp crystals were Ca-deficient and the Mn/P molar ratio was 0.048. X-ray diffraction confirmed the presence of single-phase MnHAp, which was aligned vertically to the substrate. Fourier transform infrared spectroscopy indicated the presence of phosphate bands ranging from 500 to 650 and 900 to 1,100 cm(-1), and a hydroxyl band at 3,571 cm(-1), which was characteristic of HAp. Bond strength test revealed that adhesion for the MnHAp coating was more enhanced than that of the HAp coating. Potentiodynamic polarisation test showed that the MnHAp-coated surface exhibited superior corrosion resistance over the HAp single-coated surface. Bioactivity test conducted by immersing the coatings in simulated body fluid showed that MnHAp coating can rapidly induce bone-like apatite nucleation and growth. Osteoblast cellular tests revealed that the MnHAp coating was better at improving the in vitro biocompatibility of Ti than the HAp coating. PMID:23686354

  13. Mechanical and corrosion resistance properties of TiO2 nanoparticles reinforced Ni coating by electrodeposition

    NASA Astrophysics Data System (ADS)

    Shao, W.; Nabb, D.; Renevier, N.; Sherrington, I.; Luo, J. K.

    2012-09-01

    Coatings have been widely used in engineering and decoration to protect components and products and enhance their life span. Nickel (Ni) is one of the most important hard coatings. Improvement in its tribological and mechanical properties would greatly enhance its use in industry. Nanocomposite coatings of metals with various reinforced nanoparticles have been developed in last few decades. Titania (TiO2) exhibit excellent mechanical properties. It is believed that TiO2 incorporation in Ni matrix will improve the properties of Ni coatings significantly. The main purpose of the current work is to investigate the mechanical and anti-corrosion properties of the electroplated nickel nanocomposite with a small percentage of TiO2. The surface morphology of nanocomposite coating was characterized by scanning electron microscopy (SEM). The hardness of the nanocoating was carried out using micromaterials nanoplatform. The sliding wear rate of the coating at room temperature in dry condition was assessed by a reciprocating ball-on-disk computer-controlled oscillating tribotester. The results showed the nanocomposite coatings have a smoother and more compact surface than the pure Ni layer and have higher hardness and lower wear rate than the pure Ni coating. The anti-corrosion property of nanocomposite coating was carried out in 3.5% NaCl and high concentrated 35% NaCl solution, respectively. The results also showed that the nanocomposite coating improves the corrosion resistance significantly. This present work reveals that incorporation of TiO2 in nickel nanocomposite coating can achieve improved corrosion resistance and mechanical properties of both hardness and wear resistance performances, and the improvement becomes stronger as the content of TiO2 is increased.

  14. Dilution and Ferrite Number Prediction in Pulsed Current Cladding of Super-Duplex Stainless Steel Using RSM

    NASA Astrophysics Data System (ADS)

    Eghlimi, Abbas; Shamanian, Morteza; Raeissi, Keyvan

    2013-12-01

    Super-duplex stainless steels have an excellent combination of mechanical properties and corrosion resistance at relatively low temperatures and can be used as a coating to improve the corrosion and wear resistance of low carbon and low alloy steels. Such coatings can be produced using weld cladding. In this study, pulsed current gas tungsten arc cladding process was utilized to deposit super-duplex stainless steel on high strength low alloy steel substrates. In such claddings, it is essential to understand how the dilution affects the composition and ferrite number of super-duplex stainless steel layer in order to be able to estimate its corrosion resistance and mechanical properties. In the current study, the effect of pulsed current gas tungsten arc cladding process parameters on the dilution and ferrite number of super-duplex stainless steel clad layer was investigated by applying response surface methodology. The validity of the proposed models was investigated by using quadratic regression models and analysis of variance. The results showed an inverse relationship between dilution and ferrite number. They also showed that increasing the heat input decreases the ferrite number. The proposed mathematical models are useful for predicting and controlling the ferrite number within an acceptable range for super-duplex stainless steel cladding.

  15. Wear and Corrosion Resistance of Fe-Based Coatings Reinforced by TiC Particles for Application in Hydraulic Systems

    NASA Astrophysics Data System (ADS)

    Bobzin, K.; Öte, M.; Linke, T. F.; Malik, K. M.

    2016-01-01

    Thermally sprayed Fe-based coatings reinforced by TiC particles are a cost-effective alternative to carbide coatings such as WC/CoCr, Cr3C2/NiCr, and hard chrome coatings. They feature a good wear resistance and—with sufficient amount of alloying elements like Cr and Ni—also a high corrosion resistance. In hydraulic systems, the piston is usually coated with hard chrome coatings for protection against corrosion and wear. New water-based hydraulic fluids require an adaption of the coating system. In order to investigate the wear and corrosion resistance of Fe/TiC, a novel powder consisting of a FeCr27Ni18Mo3 matrix and 34 wt.% TiC was applied by HVOF and compared to reference samples made of WC/CoCr (HVAF) and hard chrome. Besides an in-depth coating characterization (metallographic analyses, electron microprobe analyzer-EMPA), wear resistance was tested under reverse sliding in a water-based hydraulic fluid. The novel Fe/TiC coatings showed good wear protection properties, which are comparable to conventional coatings like WC/CoCr (HVAF) and electroplated hard chrome coatings. Corrosion resistance was determined by polarization in application-oriented electrolytes (hydraulic fluid at 60 °C, artificial sea water at RT). The corrosion resistance of the investigated iron-based coatings at 60 °C was superior to the references coatings for both hydraulic fluids. Selected coatings were tested in an application-oriented hydraulic test bench with HFC hydraulic fluid (water polymer solutions) showing comparably good wear and corrosion resistance as the hard chrome-coated reference.

  16. Effect of carbide distribution on rolling-element fatigue life of AMS 5749

    NASA Technical Reports Server (NTRS)

    Parker, R. J.; Bamberger, E. N.

    1983-01-01

    Endurance tests with ball bearings made of corrosion resistant bearing steel which resulted in fatigue lives much lower than were predicted are discussed. Metallurgical analysis revealed an undesirable carbide distribution in the races. It was shown in accelerated fatigue tests in the RC rig that large, banded carbides can reduce rolling element fatigue life by a factor of approximately four. The early spalling failures on the bearing raceways are attributed to the large carbide size and banded distribution.

  17. Effect of rolling in the intercritical region on the tensile properties of dual-phase steel

    SciTech Connect

    Ahmad, E.; Priestner, R.

    1998-12-01

    A steel containing 0.088 wt% C, 1.2 wt% Mn, and 0.78 wt% Cr was rolled at intercritical temperature (790 C) and quenched to produce dual-phase microstructure. Rolling caused anisotropic increase in tensile strength and little change in ductility. The results suggest that rolling increased strength by a combination of strengthening of the ferrite and an increase in the stress transferred to the martensite. Up to 20% rolling reduction strengthened the ferrite by work hardening, larger reductions then reduced the strength of ferrite, anisotropically, due to increased recovery. Subgrains in ferrite were observed after rolling in the intercritical region which can contribute to the ultimate strength of the rolled material.

  18. The fatigue crack initiation at the interface between matrix and {delta}-ferrite in 304L stainless steel

    SciTech Connect

    Rho, B.S.; Hong, H.U.; Nam, S.W.

    1998-10-13

    It is well known that austenitic stainless steels have good mechanical properties and good corrosion resistance at high temperatures and are widely used in high temperature application. However, representative 304L stainless steel among austenitic stainless steels has the undesirable {delta}-ferrite in {gamma} matrix unavoidably because of the limitation of the manufacturing process. While large amounts of {delta}-ferrite in the austenitic stainless steels can give rise to a decrease in the hot workability, the absence of {delta}-ferrite in 304L stainless steel can be the cause of longitudinal facial crack and shortness of continuous cast slab. However, there are few reported papers related with the effect of {delta}-ferrite nucleating the initial crack at the interface between matrix and {delta}-ferrite on fatigue properties at high temperature. In the present work, a comparison of fatigue life with the amount of {delta}-ferrite was examined and to find out the mechanism of crack initiation caused by {delta}-ferrite, dislocation behavior near the interface between {delta}-ferrite and matrix during fatigue testing was analyzed. To analyze the dislocation character near the interface between the matrix and {delta}-ferrite during a low cycle fatigue test, trace analysis was applied. Using Burgers vector and dislocation line direction, calculated by trace analysis, it was possible to obtain some characteristic of dislocation behaviors near the interface.

  19. Electrical, magnetic, and corrosion resistance properties of TiO2 nanotubes filled with NiFe2O4 quantum dots and Ni-Fe nanoalloy

    NASA Astrophysics Data System (ADS)

    Bahgat, Mohamed; Farghali, Ahmed A.; Moustafa, Ahmed F.; Khedr, Mohamed H.; Mohassab-Ahmed, Mohassab Y.

    2013-06-01

    This work was carried out as an integral part of a project aiming to improve the catalytic, electrical, magnetic, and mechanical properties of synthesized TiO2NTs filled with metal ferrites. TiO2 nanotubes in the anatase-phase (TiO2NTs) were prepared using a hydrothermal method followed by ion exchange and phase transformation. The obtained TiO2NTs were filled with NiFe2O4 quantum dots (QDs) and then reacted at 600 °C in a reducing atmosphere to produce TiO2NTs filled with Ni-Fe nanoalloy. The effect of the TiO2NTs' coating on the dissolution rate of Ni-Fe nanoalloy in 0.5 M HCl solution was monitored chemically using a weight-loss technique that was performed at different temperatures. The TiO2NTs' coating exhibited high protective performance and amazing corrosion resistance. The magnetic properties of the TiO2NTs filled with NiFe2O4 QDs and Ni-Fe nanoalloy compacts were analyzed by a vibrating sample magnetometer. The electrical conductivity-temperature dependence of anatase TiO2NTs, anatase TiO2NTs filled with NiFe2O4 quantum dots, anatase TiO2NTs filled with Ni-Fe nanoalloy, and NiFe2O4 was measured in the temperature range of 25-850 °C. The conductivity increased with temperature, indicating the semiconductor-like nature of the sample. During cooling, the conductivity retains values higher than that obtained during heating.

  20. Iron-Based Amorphous-Metals: High-Performance Corrosion-Resistant Materials (HPCRM) Development Final Report

    SciTech Connect

    Farmer, J C; Choi, J; Saw, C; Haslem, J; Day, D; Hailey, P; Lian, T; Rebak, R; Perepezko, J; Payer, J; Branagan, D; Beardsley, B; D'Amato, A; Aprigliano, L

    2009-03-16

    An overview of the High-Performance Corrosion-Resistant Materials (HPCRM) Program, which was co-sponsored by the Defense Advanced Research Projects Agency (DARPA) Defense Sciences Office (DSO) and the United States Department of Energy (DOE) Office of Civilian and Radioactive Waste Management (OCRWM), is discussed. Programmatic investigations have included a broad range of topics: alloy design and composition; materials synthesis; thermal stability; corrosion resistance; environmental cracking; mechanical properties; damage tolerance; radiation effects; and important potential applications. Amorphous alloys identified as SAM2X5 (Fe{sub 49.7}Cr{sub 17.7}Mn{sub 1.9}Mo{sub 7.4}W{sub 1.6}B{sub 15.2}C{sub 3.8}Si{sub 2.4}) and SAM1651 (Fe{sub 48}Mo{sub 14}Cr{sub 15}Y{sub 2}C{sub 15}B{sub 6}) have been produced as melt-spun ribbons, drop-cast ingots and thermal-spray coatings. Chromium (Cr), molybdenum (Mo) and tungsten (W) additions provided corrosion resistance, while boron (B) enabled glass formation. Earlier electrochemical studies of melt-spun ribbons and ingots of these amorphous alloys demonstrated outstanding passive film stability. More recently thermal-spray coatings of these amorphous alloys have been made and subjected to long-term salt-fog and immersion tests. Good corrosion resistance has been observed during salt-fog testing. Corrosion rates were measured in situ with linear polarization, while simultaneously monitoring the open-circuit corrosion potentials. Reasonably good performance was observed. The sensitivity of these measurements to electrolyte composition and temperature was determined. The high boron content of this particular amorphous metal make this amorphous alloy an effective neutron absorber, and suitable for criticality control applications. In general, the corrosion resistance of these iron-based amorphous metals is maintained at operating temperatures up to the glass transition temperature. These materials are much harder than conventional

  1. Corrosion resistance and durability of siloxane ceramic/polymer films for aluminum alloys in marine environments

    NASA Astrophysics Data System (ADS)

    Kusada, Kentaro

    The objective of this study is to evaluate corrosion resistance and durability of siloxane ceramic/polymer films for aluminum alloys in marine environments. Al5052-H3 and Al6061-T6 were selected as substrates, and HCLCoat11 and HCLCoat13 developed in the Hawaii Corrosion Laboratory were selected for the siloxane ceramic/polymer coatings. The HCLCoat11 is a quasi-ceramic coating that has little to no hydrocarbons in its structure. The HCLCoat13 is formulated to incorporate more hydrocarbons to improve adhesion to substrate surfaces with less active functionalities. In this study, two major corrosion evaluation methods were used, which were the polarization test and the immersion test. The polarization tests provided theoretical corrosion rates (mg/dm 2/day) of bare, HCLCoat11-coated, and HCLCoat13-coated aluminum alloys in aerated 3.15wt% sodium chloride solution. From these results, the HCLCoat13-coated Al5052-H3 was found to have the lowest corrosion rate which was 0.073mdd. The next lowest corrosion rate was 0.166mdd of the HCLCoat11-coated Al5052-H3. Corrosion initiation was found to occur at preexisting breaches (pores) in the films by optical microscopy and SEM analysis. The HCLCoat11 film had many preexisting breaches of 1-2microm in diameter, while the HCLCoat13 film had much fewer preexisting breaches of less than 1microm in diameter. However, the immersion tests showed that the seawater immersion made HCLCoat13 film break away while the HCLCoat11 film did not apparently degrade, indicating that the HCLCoat11 film is more durable against seawater than the HCLCoat13. Raman spectroscopy revealed that there was some degradation of HCLCoat11 and HCLCoat13. For the HCLCoat11 film, the structure relaxation of Si-O-Si linkages was observed. On the other hand, seawater generated C-H-S bonds in the HCLCoat13 film resulting in the degradation of the film. In addition, it was found that the HCLCoat11 coating had anti-fouling properties due to its high water contact

  2. Effect of tin addition on the microstructure development and corrosion resistance of sintered 304L stainless steels

    SciTech Connect

    Wang, W.F.

    1999-12-01

    The effect of tin powder addition on the microstructure development during sintering and corrosion resistance of the 304L-Sn metallurgical system was investigated. Specimens containing 1 to 4 wt% Sn were sintered in hydrogen at temperatures ranging from 800 to 1,300 C. During sintering at temperatures below 1,000 C, most of the liquid phase was retained at the site originally occupied by the tin powder. At temperatures above 1,050 C, the tin-base liquid phase spread and uniformly distributed among the 304L solid particles. Adding tin powder and the resultant liquid phase led 304L powder compacts to expand during sintering. An immersion test in 1 M H{sub 2}SO{sub 4} and metallographic observation showed that pitting always initiated at the spots with lower tin content, and the tin atom enrichment had the beneficial effect of improving the corrosion resistance of sintered 304L stainless steels.

  3. Casting Atmosphere Effects on the Precipitates, Magnetism, and Corrosion Resistance of Fe78Si9B13 Glassy Alloys

    NASA Astrophysics Data System (ADS)

    Meng, L. L.; Li, X. Y.; Pang, J.; Wang, L.; An, B.; Yin, L. J.; Song, K. K.; Wang, W. M.

    2013-11-01

    The precipitates, magnetism, and corrosion resistance of Fe78Si9B13 glassy samples fabricated in vacuum and air atmospheres (labeled as VAC and AIR samples, respectively) were studied. The findings show that the fraction of the amorphous phase in VAC samples is lower than that in the AIR counterparts. The Fe phase in VAC samples grows preferentially along the <200> orientation. The distribution of magnetization M 4000 of VAC samples oriented parallel and orthogonal to the field ( H // and H ⊥) at H = 4000 Oe is more scattered than AIR samples. The corrosion resistance of VAC samples is lower than AIR counterparts, which can be attributed to the minor alloying effect of oxygen and the passive effect of silicon atoms supplied from the amorphous phase.

  4. Studies of Corrosion Resistant Materials Being Considered for High-Level Nuclear Waste Containment in Yucca Mountain Relevant Environments

    SciTech Connect

    McCright, R.D.; Ilevbare, G.; Estill, J.; Rebak, R.

    2001-12-09

    Containment of spent nuclear fuel and vitrified forms of high level nuclear waste require use of materials that are highly corrosion resistant to all of the anticipated environmental scenarios that can occur in a geological repository. Ni-Cr-Mo Alloy 22 (UNS N60622) is proposed for the corrosion resistant outer barrier of a two-layer waste package container at the potential repository site at Yucca Mountain. A range of water compositions that may contact the outer barrier is under consideration, and a testing program is underway to characterize the forms of corrosion and to quantify the corrosion rates. Results from the testing support models for long term prediction of the performance of the container. Results obtained to date indicate a very low general corrosion rate for Alloy 22 and very high resistance to all forms of localized and environmentally assisted cracking in environments tested to date.

  5. Composite plasma electrolytic oxidation to improve the thermal radiation performance and corrosion resistance on an Al substrate

    NASA Astrophysics Data System (ADS)

    Kim, Donghyun; Sung, Dahye; Lee, Junghoon; Kim, Yonghwan; Chung, Wonsub

    2015-12-01

    A composite plasma electrolytic oxidation (PEO) was performed for enhancing the thermal radiation performance and corrosion resistance on an Al alloy by dispersing cupric oxide (CuO) particles in a conventional PEO electrolyte. Cu-based oxides (CuO and Cu2O) formed by composite PEO increased the emissivity of the substrate to 0.892, and made the surface being dark color, similar to a black body, i.e., an ideal radiator. In addition, the corrosion resistance was analyzed using potentio-dynamic polarization and electrochemical impedance spectroscopy tests in 3.5 wt.% NaCl aqueous solution. An optimum condition of 10 ampere per square decimeter (ASD) current density and 30 min processing time produced appropriate surface morphologies and coating thicknesses, as well as dense Cu- and Al-based oxides that constituted the coating layers.

  6. The effect of nitrogen ion implantation on the corrosion resistance and microstructure of tantalum-coated stainless steel

    NASA Astrophysics Data System (ADS)

    Eshghi, S.; Hanteh Zadeh, M.; Yari, M.; Jafari-Khamse, E.

    2014-06-01

    In this work, the effects of nitrogen ion implantation on the corrosion resistance and microstructure of DC magnetron sputtered tantalum-coated stainless steel were investigated. The nitrogen fluence was varied between 3-10 × 1017 ions/cm2 while the beam energy was kept constant at 30 keV. The effects of ion implantation were characterized by X-ray diffraction pattern, atomic force microscopy, and potentiodynamic corrosion test in a 0.5 MH2SO4 solution. The atomic force microscopy micrographs were quantitatively and statistically analyzed by computing the multifractal spectrum of the atomic force microscopy images. The results showed that the fluence variation strongly affected the surface roughness and formation of TaN and Ta2N phases. Increasing the nitrogen fluence up to 10 × 1017 ions/cm2 increased surface roughness. The highest corrosion resistance was obtained at 7 × 1017 ions/cm2 nitrogen fluence.

  7. Effect of production conditions on the corrosion resistance of lanthanum hexaboride powders and parts made from them

    SciTech Connect

    Paderno, Y.B.; Dudnik, E.M.; Masyuk, T.V.; Tkasch, A.V.; Zaitseva, A.Z.

    1985-10-01

    The authors studied the effect of chemical and thermal treatments of an industrial LaB6 powder on the corrosion resistance of the powder itself and parts pressed hot from it. To start, two batches of an industrial lanthanum hexaboride powder were used; and any boron oxide present removed by washing the powders with warm distilled water. To free the powders of lanthanum borates and lanthanum oxide, the powders were treated with a hydrochloric acid solution. The authors determine that this hydrochloric acid cleaning method is an effective means of ridding an industrial lanthanum hexaboride powder of impurities. It is also shown that acid treatment of industrial LaB6 powders substantially improves the corrosion resistance of parts made from them by powder metallurgy techniques. Also, a mechanism of rupture of hotpressed and sintered lanthanum hexaboride parts is proposed.

  8. Electrospinning of a functional perfluorinated block copolymer as a powerful route for imparting superhydrophobicity and corrosion resistance to aluminum substrates.

    PubMed

    Grignard, Bruno; Vaillant, Alexandre; de Coninck, Joel; Piens, Marcel; Jonas, Alain M; Detrembleur, Christophe; Jerome, Christine

    2011-01-01

    Superhydrophobic aluminum surfaces with excellent corrosion resistance were successfully prepared by electrospinning of a novel fluorinated diblock copolymer solution. Micro- and nanostructuration of the diblock copolymer coating was obtained by electrospinning which proved to be an easy and cheap electrospinning technology to fabricate superhydrophobic coating. The diblock copolymer is made of poly(heptadecafluorodecylacrylate-co-acrylic acid) (PFDA-co-AA) random copolymer as the first block and polyacrylonitrile (PAN) as the second one. The fluorinated block promotes hydrophobicity to the surface by reducing the surface tension, while its carboxylic acid functions anchor the polymer film onto the aluminum surface after annealing at 130 °C. The PAN block of this copolymer insures the stability of the structuration of the surface during annealing, thanks to the infusible character of PAN. It is also demonstrated that the so-formed superhydrophobic coating shows good adhesion to aluminum surfaces, resulting in excellent corrosion resistance. PMID:21141949

  9. Corrosion resistance of multilayer hybrid sol-gel coatings deposited on the AISI 316L austenitic stainless steel

    NASA Astrophysics Data System (ADS)

    Caballero, Y. T.; Rondón, E. A.; Rueda, L.; Hernández Barrios, C. A.; Coy, A.; Viejo, F.

    2016-02-01

    In the present work multilayer hybrid sol-gel coatings were synthesized on the AISI 316L austenitic stainless steel employed in the fabrication of orthopaedic implants. Hybrid sols were obtained from a mixture of inorganic precursor, TEOS, and organic, GPTMS, using ethanol as solvent, and acetic acid as catalyst. The characterization of the sols was performed using pH measurements, rheological tests and infrared spectroscopy (FTIR) for different ageing times. On the other hand, the coatings were characterized by scanning electron microscopy (SEM), while the corrosion resistance was evaluated using anodic potentiodynamic polarization in SBF solution at 37±2°C. The results confirmed that sol-gel synthesis employing TEOS-GPTMS systems produces uniform and homogeneous coatings, which enhanced the corrosion resistance with regard to the parent alloy. Moreover, corrosion performance was retained after applying more than one layer (multilayer coatings).

  10. The effect of formic acid concentration on the conductivity and corrosion resistance of chromium carbide coatings electroplated with trivalent chromium

    NASA Astrophysics Data System (ADS)

    Lu, Chen-En; Pu, Nen-Wen; Hou, Kung-Hsu; Tseng, Chun-Chieh; Ger, Ming-Der

    2013-10-01

    Different concentrations of formic acid were added into a trivalent chromium electroplating solution to produce chromium carbide (Crsbnd C) coatings. The influence of the formic acid concentration on chemical composition, microstructure, surface morphology, corrosion resistance, conductivity and carbon content of the resulting Crsbnd C coatings was studied. Formic acid was found to increase the carbon content in the coatings so as to form Crsbnd C films. These coatings had a nearly amorphous structure containing Cr, Cr2O3, and various Crsbnd C compounds with carbon content uniformly distributed throughout the coatings. The carbon content and the conductivity of the Crsbnd C layer were correlated with formic acid concentration. For a formic acid concentration of 2 M, the Crsbnd C layer had the highest carbon content (∼28%), the lowest contact resistance, and the best corrosion resistance along with a corrosion current density of ∼6.4 × 10-7 A/cm2.

  11. Researching for Corrosion-Resistance Performance of Laser-Hybrid Plasma Spraying NiCr-Cr3C2 Coating

    NASA Astrophysics Data System (ADS)

    Li, Shu-qing; Li, Qi-lian; Gong, Shui-li; Wang, Chun

    In this paper, the NiCr-Cr3C2 coating was prepared by laser-hybrid plasma spraying (LHPS)technology, the NSS (Neutral Salt Spraying) test results showed that the LHPS NiCr-Cr3C2 coating had good corrosion-resistance performance comparing with the base material and the APS (air plasma spraying) coating. A SEM (scanning electron microscope) was used to analyze corrosion morphology of the samples, The LHPS coating overcame many shortcomings of the conventional spraying coatings such as poor bonding strength, many porosities, many cracks and so on. LHPS is able to improve the bonding strength as the interfaces are melted and joined by the laser simultaneously with plasma spraying. The coating achieves metallurgy bonding and its microstructure becomes more compact and therefore its corrosion-resistance performance is greatly improved.

  12. Exploring the incorporation of nitrogen in titanium and its influence on the electrochemical corrosion resistance in acidic media

    NASA Astrophysics Data System (ADS)

    Velasco-Velez, J. J.; Davaasuren, B.; Scherzer, M.; Cap, S.; Willinger, M.; Guo, J.-H.; Schlögl, R.; Knop-Gericke, A.

    2016-08-01

    The role of the nitrogen incorporation into titanium, its chemical nature, the location in the titanium lattice and its electrochemical performance were investigated by a combination of several spectroscopy and microscopy techniques using samples prepared by CVD of NH3 at different temperatures and successive electrochemically tested in 1 M of HClO4. We found that nitrogen is incorporated in either the interstitial or substitutional site of the lattice depending on the preparation temperature modifying strongly its corrosion resistance which was ascribed to the N 2p hybridization with the Ti 3d orbitals. It was found that at low temperature the N 2p orbitals were more likely to hybridize with Ti3d-t2g orbitals while higher temperature favors the hybridization with the Ti3d-eg orbitals. This is responsible for the corrosion resistance shown by the samples prepared at higher temperature.

  13. Corrosion resistance of ceramic materials in pyrochemical reprocessing condition by using molten salt for spent nuclear oxide fuel

    NASA Astrophysics Data System (ADS)

    Takeuchi, M.; Kato, T.; Hanada, K.; Koizumi, T.; Aose, S.

    2005-02-01

    The corrosion resistance of ceramic materials in pyrochemical reprocessing using molten salts was discussed through the thermodynamic calculation and corrosion test. The corrosion test was basically carried out in alkali molten salt under chlorine gas. In addition, the effects of oxygen, carbon and main fission product's chlorides on ceramics corrosion were evaluated in that condition. Most of ceramic oxides showed good chemical stability on chlorine, oxygen and uranyl chloride from thermodynamic calculation results. On the other hand, from corrosion test result, silicon nitride, mullite (Al6Si2O13) and cordierite (Mg2Al3(AlSi5O18)) have a good corrosion resistance which is corresponding to 0.1 mm/y or less. No cracks on the materials were observed and flexural strength did not drop remarkably after 480 h corrosion testing in molten salt under Cl2 O2 atmosphere.

  14. Corrosion Resistance of High Hardness TiN Coatings Prepared by Gas Tunnel Type Plasma Reactive Spraying

    NASA Astrophysics Data System (ADS)

    Kobayashi, Akira; Jiang, Wei

    2006-10-01

    Thick titanium nitride coatings, which have high hardness, were obtained by gas tunnel type plasma reactive spraying. In this study, the corrosion behavior of the thick TiN coatings was investigated using the electrochemical polarization measurement in 1 M hydrochloric (HCl) solution at room temperature of 295 K. The polarization curve of stainless steel (SUS304) was also measured in order to clarify the effect of corrosion resistance of TiN coatings on the substrates as protective layer. The results showed that the TiN coating could protect the substrate surface from corrosion. It also revealed that the corrosion resistance of TiN coatings was improved as the thickness of TiN coatings was increased.

  15. Corrosion Resistance of Electrogalvanized Steel Coated with PEG-Modified Ceria Layers in Chloride and Sulfate Media

    NASA Astrophysics Data System (ADS)

    Hamlaoui, Y.; Boudellioua, H.; Tifouti, L.; Pedraza, F.

    2015-12-01

    A comparative study of the corrosion resistance and corrosion products formed on polyethylene glycol (PEG)-modified and untreated cerium oxide-based coatings onto electrogalvanized steel substrate in chloride and sulfate media is presented. The corrosion monitoring was investigated through electrochemical impedance spectroscopy and d.c. polarization measurements. The corrosion products were analyzed by x-ray diffraction and Raman spectroscopy. In the absence of PEG, the corrosion resistance impaired by the cerium oxide coatings was lost after short immersion times in the chloride medium but not in the sulfate one. The cracks in the cerium oxide coatings were found to be responsible for their fast degradation with the formation of zinc hydroxides. However, the incorporation of PEG to the cerium oxide deposits displayed a perfect stability in both media, due to the disappearance of cracks in the coatings and to the formation of stable corrosion products.

  16. DOE-DARPA High-Performance Corrosion-Resistant Materials (HPCRM), Annual HPCRM Team Meeting & Technical Review

    SciTech Connect

    Farmer, J; Brown, B; Bayles, B; Lemieux, T; Choi, J; Ajdelsztajn, L; Dannenberg, J; Lavernia, E; Schoenung, J; Branagan, D; Blue, C; Peter, B; Beardsley, B; Graeve, O; Aprigliano, L; Yang, N; Perepezko, J; Hildal, K; Kaufman, L; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Lewandowski, J; Boudreau, J

    2007-09-21

    The overall goal is to develop high-performance corrosion-resistant iron-based amorphous-metal coatings for prolonged trouble-free use in very aggressive environments: seawater & hot geothermal brines. The specific technical objectives are: (1) Synthesize Fe-based amorphous-metal coating with corrosion resistance comparable/superior to Ni-based Alloy C-22; (2) Establish processing parameter windows for applying and controlling coating attributes (porosity, density, bonding); (3) Assess possible cost savings through substitution of Fe-based material for more expensive Ni-based Alloy C-22; (4) Demonstrate practical fabrication processes; (5) Produce quality materials and data with complete traceability for nuclear applications; and (6) Develop, validate and calibrate computational models to enable life prediction and process design.

  17. Metal rolling - Asymmetrical rolling process

    NASA Astrophysics Data System (ADS)

    Alexa, V.; Raţiu, S.; Kiss, I.

    2016-02-01

    The development of theory and practice related to the asymmetric longitudinal rolling process is based on the general theory of metalworking by pressure and symmetric rolling theory, to which a large number of scientists brought their contribution. The rolling of metal materials was a serious problem throughout history, either economically or technically, because the plating technologies enabled the consumption of raw materials (scarce and expensive) to be reduced, while improving the mechanical properties. Knowing the force parameters related to asymmetric rolling leads to the optimization of energy and raw material consumption. This paper presents data on symmetric rolling process, in order to comparatively highlight the particularities of the asymmetric process.

  18. Enhanced osteoblast proliferation and corrosion resistance of commercially pure titanium through surface nanostructuring by ultrasonic shot peening and stress relieving.

    PubMed

    Jindal, Shitu; Bansal, Rajesh; Singh, Bijay P; Pandey, Rajiv; Narayanan, Shankar; Wani, Mohan R; Singh, Vakil

    2014-07-01

    This investigation was carried out to study the effect of a novel process of surface modification, surface nanostructuring by ultrasonic shot peening, on osteoblast proliferation and corrosion behavior of commercially pure titanium (c p-Ti) in simulated body fluid. A mechanically polished disc of c p-Ti was subjected to ultrasonic shot peening with stainless steel balls to create nanostructure at the surface. A nanostructure (<20 nm) with inhomogeneous distribution was revealed by atomic force and scanning electron microscopy. There was an increase of approximately 10% in cell proliferation, but there was drastic fall in corrosion resistance. Corrosion rate was increased by 327% in the shot peened condition. In order to examine the role of residual stresses associated with the shot peened surface on these aspects, a part of the shot peened specimen was annealed at 400°C for 1 hour. A marked influence of annealing treatment was observed on surface structure, cell proliferation, and corrosion resistance. Surface nanostructure was much more prominent, with increased number density and sharper grain boundaries; cell proliferation was enhanced to approximately 50% and corrosion rate was reduced by 86.2% and 41% as compared with that of the shot peened and the as received conditions, respectively. The highly significant improvement in cell proliferation, resulting from annealing of the shot peened specimen, was attributed to increased volume fraction of stabilized nanostructure, stress recovery, and crystallization of the oxide film. Increase in corrosion resistance from annealing of shot peened material was related to more effective passivation. Thus, the surface of c p-Ti, modified by this novel process, possessed a unique quality of enhancing cell proliferation as well as the corrosion resistance and could be highly effective in reducing treatment time of patients adopting dental and orthopedic implants of titanium and its alloys. PMID:25020216

  19. Effect of coatings obtanied by sputtering of chromium catode on the corrosion resistance of AISI H13 steel

    NASA Astrophysics Data System (ADS)

    Sandoval, A.; Peña, D.; Piratoba, U.

    2013-11-01

    Corrosion resistance of coatings obtained by sputtering a chromium target were evaluated. The films were deposited on substrates of disk-shaped AISI H13 steel. By means of potentiodynamic polarization curves were able to determine the current density vs. potential for the coated and uncoated substrate and the difference in the corrosion potential Ecorr. All samples with coating showed an increase in Ecorr respect to substrate. The electrochemical tests were conducted in an electrolytic solution of 3% NaCl.

  20. Evaluation of pitting corrosion resistance of high-alloyed stainless steels welds for FGD plants in Korea

    SciTech Connect

    Baek, K.K.; Sung, H.J.; Im, C.S.; Hong, I.P.; Kim, D.K.

    1998-12-31

    For successful application of high-alloyed stainless steels for Flue Gas Desulfurization (FGD) plants, pitting corrosion resistance of arc welds of N-added 6%Mo austenitic stainless steels (UNS N 08367) and super duplex stainless steels (UNS S 32550) made with various filler metals were evaluated using the Green Death solution. For Gas Tungsten Arc (GTA) and Gas Metal Arc (GMA) welds of N 08367, Critical Pitting Temperature (CPT) of base metal was 65--70 C, whereas weld made by ERNiCrMo-3 filler metal yielded CPT of 50 C. Welds made by ERNiCrMo-10 or ERNiCrMo-4 filler metals showed CPT of 60--65 C and 65--70C, respectively. For GTA and GMA welds of S 32550, CPT of welds made by ERNiCrMo-3 was 45--50 C, indicating that the filler metal can provide pitting corrosion resistance matching the S 32550 alloy. Thus, a proper pitting corrosion resistance of weldments of high-alloy stainless steels can be achieved by selecting filler metals having at least +10 higher Pitting Resistance Equivalent Number (PRE{sub N}) value than the base metal regardless of the type of arc welding process. The over-alloyed filler metals would compensate preferential segregation of Cr, MO along the dendrite boundary, which made the dendrite core more susceptible to pitting. Nitrogen addition to the GTA welds of N 08367 made with ERNiCrMo-3 failed to improve pitting corrosion resistance, which was attributed to the precipitation of nitrogen in the weld metal in the form of Nb-nitride.

  1. Corrosion resistance of enamel coating modified by calcium silicate and sand particle for steel reinforcement in concrete

    NASA Astrophysics Data System (ADS)

    Tang, Fujian

    Porcelain enamel has stable chemical property in harsh environments such as high temperature, acid and alkaline, and it can also chemically react with substrate reinforcing steel resulting in improved adherence strength. In this study, the corrosion resistances of enamel coating modified by calcium silicate and sand particles, which are designed for improved bond strength with surrounding concrete, were investigated in 3.5 wt% NaCl solution. It consists of two papers that describe the results of the study. The first paper investigates the corrosion behavior of enamel coating modified by calcium silicate applied to reinforcing steel bar in 3.5 wt% NaCl solution by OCP, electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The coatings include a pure enamel, a mixed enamel that consists of 50% pure enamel and 50% calcium silicate by weight, and a double enamel that has an inner pure enamel layer and an outer mixed enamel layer. Electrochemical tests demonstrates that both pure and double enamel coatings can significantly improve corrosion resistance, while the mixed enamel coating offers very little protection due to connected channels. The second paper is focused on the electrochemical characteristics of enamel coating modified by sand particle applied to reinforcing steel bar in 3.5 wt% NaCl solution by EIS. Six percentages by weight are considered including 5%, 10%, 20%, 30%, 50%, and 70%. Results reveal that addition of sand particle does not affect its corrosion resistance significantly. Most of the sand particles can wet very well with enamel body, while some have a weak zone which is induced during the cooling stage due to different coefficient of thermal expansion. Therefore, quality control of sand particle is the key factor to improve its corrosion resistance.

  2. In vitro corrosion resistance of plasma source ion nitrided austenitic stainless steels.

    PubMed

    Le, M K; Zhu, X M

    2001-04-01

    Plasma source ion nitriding has emerged as a low-temperature, low-pressure nitriding approach for low-energy implanting nitrogen ions and then diffusing them into steel and alloy. In this work, a single high nitrogen face-centered-cubic (f.c.c.) phase (gammaN) formed on the 1Cr18Ni9Ti and AISI 316L austenitic stainless steels with a high nitrogen concentration of about 32 at % was characterized using Auger electron spectroscopy, electron probe microanalysis, glancing angle X-ray diffraction, and transmission electron microscopy. The corrosion resistance of the gammaN-phase layer was studied by the electrochemical cyclic polarization measurement in Ringer's solutions buffered to pH from 3.5 to 7.2 at a temperature of 37 degrees C. No pitting corrosion in the Ringer's solutions with pH = 7.2 and 5.5 was detected for the gammaN-phase layers on the two stainless steels. The high pitting potential for the gammaN-phase layers is higher, about 500 and 600 mV, above that of the two original stainless steels, respectively, in the Ringer's solution with pH = 3.5. The corroded surface morphologies of the gammaN-phase layers observed by scanning electron microscopy are consistent with the results of the electrochemical polarization measurement. PMID:11246957

  3. Atomic-scale decoration for improving the pitting corrosion resistance of austenitic stainless steels

    NASA Astrophysics Data System (ADS)

    Zhou, Y. T.; Zhang, B.; Zheng, S. J.; Wang, J.; San, X. Y.; Ma, X. L.

    2014-01-01

    Stainless steels are susceptible to the localized pitting corrosion that leads to a huge loss to our society. Studies in the past decades confirmed that the pitting events generally originate from the local dissolution in MnS inclusions which are more or less ubiquitous in stainless steels. Although a recent study indicated that endogenous MnCr2O4 nano-octahedra within the MnS medium give rise to local nano-galvanic cells which are responsible for the preferential dissolution of MnS, effective solutions of restraining the cells from viewpoint of electrochemistry are being tantalizingly searched. Here we report such a galvanic corrosion can be greatly resisted via bathing the steels in Cu2+-containing solutions. This chemical bath generates Cu2-δS layers on the surfaces of MnS inclusions, invalidating the nano-galvanic cells. Our study provides a low-cost approach via an atomic scale decoration to improve the pitting corrosion resistance of stainless steels in a volume-treated manner.

  4. A facile electrodeposition process to fabricate corrosion-resistant superhydrophobic surface on carbon steel

    NASA Astrophysics Data System (ADS)

    Fan, Yi; He, Yi; Luo, Pingya; Chen, Xi; Liu, Bo

    2016-04-01

    Superhydrophobic Fe film with hierarchical micro/nano papillae structures is prepared on C45 steel surface by one-step electrochemical method. The superhydrophobic surface was measured with a water contact angle of 160.5 ± 0.5° and a sliding angle of 2 ± 0.5°. The morphology of the fabricated surface film was characterized by field emission scanning electron microscopy (FE-SEM), and the surface structure seems like accumulated hierarchical micro-nano scaled particles. Furthermore, according to the results of Fourier transform infrared spectra (FT-IR) and X-ray photoelectron spectroscopy (XPS), the chemical composition of surface film was iron complex with organic acid. Besides, the electrochemical measurements showed that the superhydrophobic surface improved the corrosion resistance of carbon steel in 3.5 wt.% NaCl solution significantly. The superhydrophobic layer can perform as a barrier and provide a stable air-liquid interface which inhibit penetration of corrosive medium. In addition, the as-prepared steel exhibited an excellent self-cleaning ability that was not favor to the accumulation of contaminants.

  5. Prediction of Corrosion Resistance of Concrete Containing Natural Pozzolan from Compressive Strength

    NASA Astrophysics Data System (ADS)

    al-Swaidani, A. M.; Ismat, R.; Diyab, M. E.; Aliyan, S. D.

    2015-11-01

    A lot of Reinforced Concrete (RC) structures in Syria have suffered from reinforcement corrosion which shortened significantly their service lives. Probably, one of the most effective approaches to make concrete structures more durable and concrete industry on the whole - more sustainable is to substitute pozzolan for a portion of Portland cement (PC). Syria is relatively rich in natural pozzolan. In the study, in order to predict the corrosion resistance from compressive strength, concrete specimens were produced with seven cement types: one plain Portland cement (control) and six natural pozzolan-based cements with replacement levels ranging from 10 to 35%. The development of the compressive strengths of concrete cube specimens with curing time has been investigated. Chloride penetrability has also been evaluated for all concrete mixes after three curing times of 7, 28 and 90 days. The effect on resistance of concrete against damage caused by corrosion of the embedded reinforcing steel has been investigated using an accelerated corrosion test by impressing a constant anodic potential for 7, 28 and 90 days curing. Test results have been statistically analysed and correlation equations relating compressive strength and corrosion performance have been developed. Significant correlations have been noted between the compressive strength and both rapid chloride penetrability and corrosion initiation times. So, this prediction could be reliable in concrete mix design when using natural pozzolan as cement replacement.

  6. Effect of Waterproofing Admixtures on the Flexural Strength and Corrosion Resistance of Concrete

    NASA Astrophysics Data System (ADS)

    Geetha, A.; Perumal, P.

    2012-02-01

    This paper deals about the flexural strength and corrosion behaviour of concrete using waterproofing admixtures. The effect of waterproofing admixtures on the corrosion behaviour of RCC specimen has been studied by conducting accelerated corrosion test. To identify the effect of corrosion in pull out strength, corrosion process was induced by means of accelerated corrosion procedure. To accelerate the reinforcement corrosion, direct electric current was impressed on the rebar embedded in the specimen using a DC power supply system that has a facility to adjust voltage. The addition of waterproofing admixtures also shows the improvement in the flexural strength of concrete has been studied by conducting flexural strength tests on the concrete prism specimen of size 100 × 100 × 500 mm with and without admixtures for various dosages and various curing periods of 7 and 28 days. The results showed that the presence of waterproofing admixtures always improves the corrosion resistance and thus increases the strength of concrete due to the hydrophobic action of waterproofing admixtures.

  7. Corrosion resistance enhancement of Ni-P-nano SiO2 composite coatings on aluminum

    NASA Astrophysics Data System (ADS)

    Sadreddini, Sina; Afshar, Abdollah

    2014-06-01

    In this study, the influences of different concentrations of SiO2 nano sized particles in the bath on deposition rate, surface morphology and corrosion behavior of Ni-P-SiO2 Composite coatings were investigated. The deposition rate of coating was influenced by incorporation of SiO2 particles. The microstructure was investigated with field emission scanning electron microscopy (FESEM). The amount of SiO2 was examined by Energy Dispersive Analysis of X-Ray (EDX) and amount of SiO2 nanoparticles co-deposited reached a maximum value at 4.5 %wt. Corrosion behavior of coated aluminum was evaluated by electrochemical impedance spectroscopy (EIS) and polarization techniques. The results illustrated that the corrosion rate decreases (6.5-0.6 μA/cm2) and the corrosion potential increases (-0.64 to -0.3) with increasing the quantity of the SiO2 nanoparticles in the bath. Moreover, Ni-p-SiO2 nano-composite coating possesses less porosity than that in Ni-P coating, resulting in improving corrosion resistance.

  8. Microstructures, mechanical properties and corrosion resistances of extruded Mg-Zn-Ca-xCe/La alloys.

    PubMed

    Tong, L B; Zhang, Q X; Jiang, Z H; Zhang, J B; Meng, J; Cheng, L R; Zhang, H J

    2016-09-01

    Magnesium alloys are considered as good candidates for biomedical applications, the influence of Ce/La microalloying on the microstructure, mechanical property and corrosion performance of extruded Mg-5.3Zn-0.6Ca (wt%) alloy has been investigated in the current study. After Ce/La addition, the conventional Ca2Mg6Zn3 phases are gradually replaced by new Mg-Zn-Ce/La-(Ca) phases (T1'), which can effectively divide the Ca2Mg6Zn3 phase. The Ca2Mg6Zn3/T1' structure in Mg-Zn-Ca-0.5Ce/La alloy is favorably broken into small particles during the extrusion, resulting in an obvious refinement of secondary phase. The dynamic recrystallized grain size is dramatically decreased after 0.5Ce/La addition, and the tensile yield strength is improved, while further addition reverses the effect, due to the grain coarsening. However, the corrosion resistance of extruded Mg-Zn-Ca alloy deteriorates after Ce/La addition, because the diameter of secondary phase particle is remarkably decreased, which increases the amount of cathodic sites and accelerates the galvanic corrosion process. PMID:27179307

  9. Development of Custom 465® Corrosion-Resisting Steel for Landing Gear Applications

    NASA Astrophysics Data System (ADS)

    Daymond, Benjamin T.; Binot, Nicolas; Schmidt, Michael L.; Preston, Steve; Collins, Richard; Shepherd, Alan

    2016-04-01

    Existing high-strength low-alloy steels have been in place on landing gear for many years owing to their superior strength and cost performance. However, there have been major advances in improving the strength of high-performance corrosion-resisting steels. These materials have superior environmental robustness and remove the need for harmful protective coatings such as chromates and cadmium now on the list for removal under REACH legislation. A UK government-funded collaborative project is underway targeting a refined specification Custom 465® precipitation hardened stainless steel to replace the current material on Airbus A320 family aircraft main landing gear, a main fitting component developed by Messier-Bugatti-Dowty. This is a collaborative project between Airbus, Messier-Bugatti-Dowty, and Carpenter Technology Corporation. An extensive series of coupon tests on four production Heats of the material have been conducted, to obtain a full range of mechanical, fatigue, and corrosion properties. Custom 465® is an excellent replacement to the current material, with comparable tensile strength and fracture toughness, better ductility, and very good general corrosion and stress corrosion cracking resistance. Fatigue performance is the only significant area of deficit with respect to incumbent materials, fatigue initiation being often related to carbo-titanium-nitride particles and cleavage zones.

  10. Effect of the deposition temperature on corrosion resistance and biocompatibility of the hydroxyapatite coatings

    NASA Astrophysics Data System (ADS)

    Vladescu, A.; Braic, M.; Azem, F. Ak; Titorencu, I.; Braic, V.; Pruna, V.; Kiss, A.; Parau, A. C.; Birlik, I.

    2015-11-01

    Hydroxyapatite (HAP) ceramics belong to a class of calcium phosphate-based materials, which have been widely used as coatings on titanium medical implants in order to improve bone fixation and thus to increase the lifetime of the implant. In this study, HAP coatings were deposited from pure HAP targets on Ti6Al4V substrates using the radio-frequency magnetron sputtering technique at substrate temperatures ranging from 400 to 800 °C. The surface morphology and the crystallographic structure of the films were investigated by atomic force microscopy (AFM), scanning electron microscopy (SEM) and X-ray diffraction (XRD). The corrosion resistance of the coatings in saliva solution at 37 °C was evaluated by potentiodynamic polarization. Additionally, the human osteosarcoma cell line (MG-63) was used to test the biocompatibility of the coatings. The results showed that all of the coatings grown uniformly and that the increasing substrate temperature induced an increase in their crystallinity. Corrosion performance of the coatings was improved with the increase of the substrate temperature from 400 °C to 800 °C. Furthermore, all the coatings support the attachment and growth of the osteosarcoma cells with regard to the in vitro test findings.

  11. Ceramic Coatings for Corrosion Resistant Nuclear Waste Container Evaluated in Simulated Ground Water at 90?C

    SciTech Connect

    Haslam, J J; Farmer, J C

    2004-03-31

    Ceramic materials have been considered as corrosion resistant coatings for nuclear waste containers. Their suitability can be derived from the fully oxidized state for selected metal oxides. Several types of ceramic coatings applied to plain carbon steel substrates by thermal spray techniques have been exposed to 90 C simulated ground water for nearly 6 years. In some cases no apparent macroscopic damage such as coating spallation was observed in coatings. Thermal spray processes examined in this work included plasma spray, High Velocity Oxy Fuel (HVOF), and Detonation Gun. Some thermal spray coatings have demonstrated superior corrosion protection for the plain carbon steel substrate. In particular the HVOF and Detonation Gun thermal spray processes produced coatings with low connected porosity, which limited the growth rate of corrosion products. It was also demonstrated that these coatings resisted spallation of the coating even when an intentional flaw (which allowed for corrosion of the carbon steel substrate underneath the ceramic coating) was placed in the coating. A model for prediction of the corrosion protection provided by ceramic coatings is presented. The model includes the effect of the morphology and amount of the porosity within the thermal spray coating and provides a prediction of the exposure time needed to produce a crack in the ceramic coating.

  12. Laser alloyed Al-W coatings on aluminum for enhanced corrosion resistance

    NASA Astrophysics Data System (ADS)

    Rajamure, Ravi Shanker; Vora, Hitesh D.; Srinivasan, S. G.; Dahotre, Narendra B.

    2015-02-01

    A tungsten precursor deposit was spray coated on aluminum 1100 substrate and was subsequently surface alloyed using a continuous wave diode-pumped ytterbium laser at varying laser energy densities. For the laser energy input of 21-32 J/mm2 the melt depth ranged between 135 and 150 μm. Scanning electron microscopy observations indicated the formation of uniform and continuously dense laser alloyed coatings with sound interface between the modified surface and substrate along with an equi-axed grain structure with second phase precipitates in the intergranular region. X-ray diffraction analysis confirmed that laser processing has resulted in the formation of Al4W, as the major phase with retention of W in Al within the alloyed region. The corrosion resistance of laser alloyed coatings was evaluated in near natural chloride solution using ac and dc electrochemical techniques. After laser processing potential-time measurements has indicated the relatively stable and high potential values over the longer exposure times. Cyclic polarization results showed the reduction in the corrosion current density by a factor of 8, compared to untreated Al 1100. Besides, the electrochemical impedance spectroscopy confirmed the increase in the total resistance (47-70 kΩ cm2) with the increase in the laser energy density.

  13. Characteristics of colored passive layers on titanium: morphology, optical properties, and corrosion resistance.

    PubMed

    Holmberg, Rebecca J; Beauchemin, Diane; Jerkiewicz, Gregory

    2014-12-10

    Electrochemically formed colored passive layers on titanium and their optical, surface morphology, and corrosion properties are presented and discussed. With the application of progressively higher AC voltages (VAC) during preparation of these passive layers, they are found to become more protective of the underlying metal, as determined from corrosion resistance measurements employing electrochemical polarization curve and inductively coupled plasma mass spectrometry experiments. The passive layers on titanium were found to be uniform in their surface morphology with no apparent cracks or pits. Surface morphology, and its relation to optical properties, was also investigated using visible light microscopy, profilometry, and near-infrared ultraviolet visible reflectance spectroscopy measurements. A correlation between the light reflected from the entire sample surface and the coloration of surface grains was also observed through these measurements. The reflectance spectra showed a red-shift of wavelength maxima (λmax) values as AC voltages and, therefore, thicknesses were increased. Overall, these passive layers are protective of an already remarkable metal, and with greater knowledge of the properties of colored protective layers, their potential may be employed in a wide range of applications. PMID:25401285

  14. Atomic-scale decoration for improving the pitting corrosion resistance of austenitic stainless steels.

    PubMed

    Zhou, Y T; Zhang, B; Zheng, S J; Wang, J; San, X Y; Ma, X L

    2014-01-01

    Stainless steels are susceptible to the localized pitting corrosion that leads to a huge loss to our society. Studies in the past decades confirmed that the pitting events generally originate from the local dissolution in MnS inclusions which are more or less ubiquitous in stainless steels. Although a recent study indicated that endogenous MnCr2O4 nano-octahedra within the MnS medium give rise to local nano-galvanic cells which are responsible for the preferential dissolution of MnS, effective solutions of restraining the cells from viewpoint of electrochemistry are being tantalizingly searched. Here we report such a galvanic corrosion can be greatly resisted via bathing the steels in Cu(2+)-containing solutions. This chemical bath generates Cu(2-δ)S layers on the surfaces of MnS inclusions, invalidating the nano-galvanic cells. Our study provides a low-cost approach via an atomic scale decoration to improve the pitting corrosion resistance of stainless steels in a volume-treated manner. PMID:24398863

  15. Fracture toughness and corrosion resistance of semisolid AlSi5 alloy

    SciTech Connect

    Pola, A.; Montesano, L.; Gelfi, M.; Roberti, R.

    2011-05-04

    The aim of this work was to investigate fracture toughness and corrosion resistance of semisolid AlSi5 castings, compared to samples obtained from conventional casting operations. In order to have a semisolid microstructure, the melt alloy was treated by means of ultrasound during solidification and then poured into permanent moulds. Mechanical properties of semisolid and conventional castings were compared by means of ultimate tensile strength (R{sub m}), yield stress (Rp{sub 02}) and hardness (HV) measurements. Fracture mechanics tests were carried out on Single Edge Notched Bend (SENB) specimens, machined from castings, and pre-cracked by fatigue. These tests were performed to determine the effect of the microstructure on the J-Integral resistance (J-R) behavior and to deeply understand the ductile fracture behaviour of semisolid parts. The J-Integral versus spaced crack extension (J-{Delta}a) curves showed an improved resistance of the semisolid microstructure, due to the higher ductility. Finally, the corrosion behaviour of semisolid samples was compared to that of castings coming from solidification of fully liquid alloy by means of electrochemical potentiodynamic polarization tests. It was observed that the globular microstructure offers better quality, in terms of higher mechanical properties, as a consequence of a more uniform distribution of the solute.

  16. Incorporating Nano-silica as a Binder to Improve Corrosion Resistance of High Alumina Refractory Castables

    NASA Astrophysics Data System (ADS)

    Ramezani, Abbas; Mohebi, Mohammad Masoud; Souri, Alireza

    2013-04-01

    In this study, four types of castables as calcium-aluminate cement (CAC)-bonded and nano-silica (NS)-bonded castables based on tabular-alumina and bauxite aggregates were prepared to investigate the replacement of the calcium-aluminate cement by NS. All samples were allowed to dry at 110 °C then fired at 800 and 1200 °C. Bulk density and apparent porosity of samples were measured. The molten aluminum static corrosion test (cup test) results showed that NS-bonded specimens had higher resistance to corrosion compared to CAC-bonded samples (based on the measured average aluminum penetration depth into the refractory texture). However no penetration was observed in bauxite NS-bonded samples. The results were consistent with dynamic corrosion test in aluminum melt carried out at 800 °C for 100 h. The small pore size in NS-bonded castables was found to be the main cause for high corrosion resistance as micro-pores prevented the melt to penetrate into the refractory.

  17. Atomic-scale decoration for improving the pitting corrosion resistance of austenitic stainless steels

    PubMed Central

    Zhou, Y. T.; Zhang, B.; Zheng, S. J.; Wang, J.; San, X. Y.; Ma, X. L.

    2014-01-01

    Stainless steels are susceptible to the localized pitting corrosion that leads to a huge loss to our society. Studies in the past decades confirmed that the pitting events generally originate from the local dissolution in MnS inclusions which are more or less ubiquitous in stainless steels. Although a recent study indicated that endogenous MnCr2O4 nano-octahedra within the MnS medium give rise to local nano-galvanic cells which are responsible for the preferential dissolution of MnS, effective solutions of restraining the cells from viewpoint of electrochemistry are being tantalizingly searched. Here we report such a galvanic corrosion can be greatly resisted via bathing the steels in Cu2+-containing solutions. This chemical bath generates Cu2−δS layers on the surfaces of MnS inclusions, invalidating the nano-galvanic cells. Our study provides a low-cost approach via an atomic scale decoration to improve the pitting corrosion resistance of stainless steels in a volume-treated manner. PMID:24398863

  18. Rapid fabrication of large-area, corrosion-resistant superhydrophobic Mg alloy surfaces.

    PubMed

    Xu, Wenji; Song, Jinlong; Sun, Jing; Lu, Yao; Yu, Ziyuan

    2011-11-01

    A superhydrophobic magnesium (Mg) alloy surface was successfully fabricated via a facile electrochemical machining process, and subsequently covered with a fluoroalkylsilane (FAS) film. The surface morphologies and chemical compositions were investigated using a scanning electron microscope (SEM) equipped with an energy-dispersive spectroscopy (EDS) and a Fourier-transform infrared spectrophotometer (FTIR). The results show hierarchal rough structures and an FAS film with a low surface energy on the Mg alloy surfaces, which confers good superhydrophobicity with a water contact angle of 165.2° and a water tilting angle of approximately 2°. The processing conditions, such as the processing time and removal rate per unit area at a constant removal mass per unit area, were investigated to determine their effects on the superhydrophobicity. Interestingly, when the removal mass per unit area is constant at approximately 11.10 mg/cm(2), the superhydrophobicity does not change with the removal rate per unit area. Therefore, a superhydrophobic Mg alloy surface can be rapidly fabricated based on this property. A large-area superhydrophobic Mg alloy surface was also fabricated for the first time using a small-area moving cathode. The corrosion resistance and durability of the superhydrophobic surfaces were also examined. PMID:22008385

  19. Characterization, mechanical properties and corrosion resistance of biocompatible Zn-HA/TiO2 nanocomposite coatings.

    PubMed

    Mirak, Mohammad; Alizadeh, Morteza; Ghaffari, Mohammad; Ashtiani, Mohammad Najafi

    2016-09-01

    Biocompatible Zinc-hydroxyapatite-titania and Zinc-hydroxyapatite nanocomposite coatings have been prepared by electrodeposition on NiTi shape memory alloy. Structures of coatings were characterized using X-ray diffraction (XRD). It was found that addition of TiO2 particles cause to reduction of crystallite size of coating. Scanning Electronic Microscope (SEM) observation showed that the Zn-HA/TiO2 coating consists of plate-like regions which can express that this plate-like structure can facilitate bone growth. X-ray photoelectron microscope (XPS) was performed to investigation of chemical state of composite coating and showed that Zinc matrix was bonded to oxygen. high-resolution transmission electron microscope (HRTEM) result illustrated the crystalline structure of nanocomposite coating. Mechanical behavior of coating was evaluated using microhardness and ball on disk wear test. The TiO2 incorporated composite coatings exhibited the better hardness and anti-wear performance than the Zn-HA coatings. Polarization measurements have been used to evaluate the electrochemical coatings performance. The Zn-HA/TiO2 composite coatings showed the highest corrosion resistance compared with Zn-HA and bare NiTi. PMID:27232830

  20. The effect of tempering temperature on pitting corrosion resistance of 420 stainless steels

    NASA Astrophysics Data System (ADS)

    Anwar, Moch. Syaiful; Prifiharni, Siska; Mabruri, Efendi

    2016-04-01

    The AISI Type 420 stainless steels are commonly used to steam generators, mixer blades, etc. These stainless steels are most prone to pitting in dissolved Cl- containing environments. In this paper, the effect of tempering temperature on pitting corrosion resistance of AISI Type 420 stainless steels was studied. The AISI Type 420 stainless steels specimens were heat treated at the temperature of 1050°C for 1 hour to reach austenite stabilization and then quench in the oil. After that, the specimens were tempered at the temperature of 150, 250, 350 and 450°C for 30 minutes and then air cooled to the room temperature. The electrochemical potentiodynamic polarization test was conducted at 3.5% sodium chloride solution to evaluate corrosion rate and pitting corrosion behaviour. The Scanning Electron Microscope (SEM), Energy Dispersive X-Ray Spectroscopy (EDS) were used to evaluate the pitting corrosion product. The result have shown that highest pitting potential was found in the sample tempered at 250°C and corrosion pits were found to initiate preferentially around chromium carbides.

  1. Influence of hardening and surface modification of endourological wires on corrosion resistance.

    PubMed

    Walke, Witold; Przondziono, Joanna

    2012-01-01

    Guide wires with suitable functional characteristics are of crucial importance for proper urological treatment. This study presents an analysis of the effect of work hardening taking place in the process of wire cold drawing and the effect of surface modification by means of electrochemical polishing and chemical passivation on the resistance of wires made of X10CrNi18-8 steel used in urology. Corrosion resistance was evaluated on the grounds of the registered anodic polarisation curves by means of potentiodynamic method. The tests were made in solution simulating human urine. Anodic polarisation curves were presented for selected wire diameters. Mechanical properties were tested in a static uniaxial tensile test. The course of flow curve as well as mathematical form of flow stress function were determined. Curves presenting the relation of polarisation resistance as a function of strain applied in the drawing process are given. The tests carried out show that surface modification by means of electrochemical polishing and then chemical passivation of wires used in endourological treatment is fundamental. PMID:23140197

  2. Laboratory testing on welded duplex stainless steel line pipe internal corrosion resistance

    SciTech Connect

    Condanni, D.; Barteri, M.

    1996-12-01

    Duplex 22% Cr stainless steel (ss) was recommended, at the basic design stage, as the most cost-performing material for intrafield flowlines conveying multiphase sour production from subsea well-heads to production platform. Due to aggressiveness of the production environment [H{sub 2}S partial pressure (pH{sub 2}S) = 14 mbar, CO{sub 2} partial pressure (pCO{sub 2}) = 40 bar, NaCl = 100 g/l, T = 135 C], and partially to the lack of definitive information on the corrosion resistance of welded duplex, some laboratory testing was deemed necessary and performed. The paper presents testing results dealing with localized corrosion and sulfide stress cracking (SSC) resistance of base material and girth-welded seamless tubes 22% Cr duplex, both wrought and centrifugally cast. The last one was considered because of possible procurement difficulties of the first one when required in small quantities and large diameters as in the case of production manifolds. It is concluded that the material can be used in the test environment as girth weld line pipe provided suitable welding technique is adopted.

  3. Corrosion resistance of Ti modified by chitosan-gold nanoparticles for orthopedic implantation.

    PubMed

    Farghali, R A; Fekry, A M; Ahmed, Rasha A; Elhakim, H K A

    2015-08-01

    Highly uniform bionanocomposite film composed of chitosan (CS) and gold nanoparticles (AuNPs) was synthesized successfully by electrodeposition method. The influence of AuNPs/CS bionanocomposite film on corrosion resistance of Ti was investigated. Surface morphology and compositional properties of the bionanocomposite were analyzed by scanning electron microscope (SEM), energy dispersive X-ray analysis (EDX), and X-ray photoelectron spectroscopy (XPS). Moreover, cyclic voltammetry (CV), open-circuit potential measurements (OCP), electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization (Rp) were used to examine the corrosion behavior in Hanks' solution. In comparison with Ti, Nyquist and Bode plots displayed higher impedance values and phase angles for AuNPs/CS biocomposite denoting a more protective passive film on Ti with inhibition efficiency (IE%) of 98%. An electric equivalent circuit with three time constants was modeled for the bionanocomposite. In addition, the antibacterial effect revealed the high efficiencies of the bionanocomposite film for inhibiting bacterial growth. The combination of the high biocompatibility of chitosan and strong adsorption ability of AuNPs make AuNPs/CS bionanocomposite promising candidate for modifying biomaterial surfaces for medical implantation applications. PMID:25989146

  4. Improvement of corrosion resistance of nitrided low alloy steel by plasma post-oxidation

    NASA Astrophysics Data System (ADS)

    Li, Yang; Wang, Liang; Zhang, Dandan; Shen, Lie

    2010-04-01

    Post-oxidizing treatments can be performed to improve the corrosion resistance of nitrided steel samples. In this paper, plasma nitriding treatments were performed at 540 °C for 4 h using ammonia as the working gas, and plasma post-oxidizing treatments were carried out at temperatures ranging from 350 °C to 500 °C for 2 h in oxygen gas. The treated samples were characterized by using optical microscopy, SEM, XRD, and electrochemical polarization. The X-ray analysis revealed the formation of iron-nitride phases of ɛ-Fe 2-3N and γ'-Fe 4N during plasma nitriding and iron oxide phases of hematite (Fe 2O 3) and magnetite (Fe 3O 4) through the post-oxidizing treatment. In particular, it was found that the very thin magnetite layer 0.8-1.5 μm in thickness on top of the compound layer was obtained by plasma post-oxidized at 400 °C and 450 °C. It was also demonstrated that the corrosion characteristics of the nitrided compound layer were further improved by post-oxidation treatment.

  5. Biocompatibility of corrosion-resistant zeolite coatings for titanium alloy biomedical implants.

    PubMed

    Bedi, Rajwant S; Beving, Derek E; Zanello, Laura P; Yan, Yushan

    2009-10-01

    Titanium alloy, Ti6Al4V, is widely used in dental and orthopedic implants. Despite its excellent biocompatibility, Ti6Al4V releases toxic Al and V ions into the surrounding tissue after implantation. In addition, the elastic modulus of Ti6Al4V ( approximately 110GPa) is significantly higher than that of bone (10-40GPa), leading to a modulus mismatch and consequently implant loosening and deosteointegration. Zeolite coatings are proposed to prevent the release of the toxic ions into human tissue and enhance osteointegration by matching the mechanical properties of bone. Zeolite MFI coatings are successfully synthesized on commercially pure titanium and Ti6Al4V for the first time. The coating shows excellent adhesion by incorporating titanium from the substrate within the zeolite framework. Higher corrosion resistance than the bare titanium alloy is observed in 0.856M NaCl solution at pHs of 7.0 and 1.0. Zeolite coatings eliminate the release of cytotoxic Al and V ions over a 7 day period. Pluripotent mouse embryonic stem cells show higher adhesion and cell proliferation on the three-dimensional zeolite microstructure surface compared with a two-dimensional glass surface, indicating that the zeolite coatings are highly biocompatible. PMID:19433139

  6. Hydroxyapatite coating on magnesium with MgF₂ interlayer for enhanced corrosion resistance and biocompatibility.

    PubMed

    Jo, Ji-Hoon; Kang, Bong-Gyu; Shin, Kwang-Seon; Kim, Hyoun-Ee; Hahn, Byung-Dong; Park, Dong-Soo; Koh, Young-Hag

    2011-11-01

    Hydroxyapatite (HA) was coated onto pure magnesium (Mg) with an MgF(2) interlayer in order to reduce the surface corrosion rate and enhance the biocompatibility. Both MgF(2) and HA were successfully coated in sequence with good adhesion properties using the fluoride conversion coating and aerosol deposition techniques, respectively. In a simulated body fluid (SBF), the double layer coating remarkably enhanced the corrosion resistance of the coated Mg specimen. The in vitro cellular responses of the MC3T3-E1 pre-osteoblasts were examined using a cell proliferation assay and an alkaline phosphatase (ALP) assay, and these results demonstrated that the double coating layer also enhanced cell proliferation and differentiation levels. In the in vivo study, the HA/MgF(2) coated Mg corroded less than the bare Mg and had a higher bone-to-implant contact (BIC) ratio in the cortical bone area of the rabbit femora 4 weeks after implantation. These in vitro and in vivo results suggested that the HA coated Mg with the MgF(2) interlayer could be used as a potential candidate for biodegradable implant materials. PMID:21909643

  7. Enhanced pitting corrosion resistance of aluminum alloy 7075 in the presence of oxalate anions

    SciTech Connect

    Kobotiatis, L.; Tsikrikas, C.; Koutsoukos, P.G.

    1995-01-01

    The presence of oxalate in chloride-containing corrosive aqueous media was found to protect aluminum alloy AA 7075 (UNS A95075). The effect of 0.05 M sodium oxalate on induction times for the initiation of pit formation was measured on AA 7075 specimens. The variance and the mean value of the induction times measured increased with the time of specimen immersion at the open circuit potential (OCP). Statistical analysis was done by potentiostatic measurement of several specimens using electrochemical instrumentation controlled by a personal computer. Pit generation rates were found to be inversely proportional to the duration of the immersion period at OCP. Therefore, it was concluded that prolonged exposure of the tested specimens to sodium oxalate solutions enhanced their resistance to corrosion. Impedance measurements confirmed this finding. The increased resistance was attributed to the retardation of the process by which the surface protective layer would have been destroyed. This retardation may have been ascribable to the formation of surface complexes between Al{sup 3+} and oxalates from the bulk solution. Polarization of the specimens at anodic potentials reduced the corrosion resistance of AA 7075, possibly because of the destabilization of the surface complexes formed between Al and the oxalate ions.

  8. Investigations on the corrosion resistance of metallic bipolar plates (BPP) in proton exchange membrane fuel cells (PEMFC) - understanding the effects of material, coating and manufacturing

    NASA Astrophysics Data System (ADS)

    Dur, Ender

    Polymer Electrolyte Membrane Fuel Cell (PEMFC) systems are promising technology for contributing to meet the deficiency of world`s clean and sustainable energy requirements in the near future. Metallic bipolar plate (BPP) as one of the most significant components of PEMFC device accounts for the largest part of the fuel cell`s stack. Corrosion for metallic bipolar plates is a critical issue, which influences the performance and durability of PEMFC. Corrosion causes adverse impacts on the PEMFC`s performance jeopardizing commercialization. This research is aimed at determining the corrosion resistance of metallic BPPs, particularly stainless steels, used in PEMFC from different aspects. Material selection, coating selection, manufacturing process development and cost considerations need to be addressed in terms of the corrosion behavior to justify the use of stainless steels as a BPP material in PEMFC and to make them commercially feasible in industrial applications. In this study, Ti, Ni, SS304, SS316L, and SS 430 blanks, and BPPs comprised of SS304 and SS316L were examined in terms of the corrosion behavior. SS316L plates were coated to investigate the effect of coatings on the corrosion resistance performance. Stamping and hydroforming as manufacturing processes, and three different coatings (TiN, CrN, ZrN) applied via the Physical Vapor Deposition (PVD) method in three different thicknesses were selected to observe the effects of manufacturing processes, coating types and coating thicknesses on the corrosion resistance of BPP, respectively. Uncoated-coated blank and formed BPP were subjected to two different corrosion tests: potentiostatic and potentiodynamic. Some of the substantial results: 1- Manufacturing processes have an adverse impact on the corrosion resistance. 2- Hydroformed plates have slightly higher corrosion resistance than stamped samples. 3- BPPs with higher channel size showed better corrosion resistance. 4- Since none of the uncoated samples

  9. The effect of microarc oxidation and excimer laser processing on the microstructure and corrosion resistance of Zr-1Nb alloy

    NASA Astrophysics Data System (ADS)

    Yang, Jiaoxi; Wang, Xin; Wen, Qiang; Wang, Xibing; Wang, Rongshan; Zhang, Yanwei; Xue, Wenbin

    2015-12-01

    The main purpose of this research was to investigate the effect of microarc oxidation (MAO) and excimer laser processing on the corrosion resistance of Zr-1Nb alloy in service environment. The pre-oxide film was fabricated on the surface of Zr-1Nb cladding tubes by MAO processing, and then subjected to KrF excimer laser irradiation. The surface morphology of the pre-oxide film was observed using a scanning electron microscope; phase compositions and quantities were determined using an X-ray diffraction; surface roughness was determined using a profilometer; and thermal expansion coefficient was measured using a dilatometer. Autoclave experiments were conducted for 94 days in an aqueous condition of 360 °C under 18.6 MPa in 0.01 mol/L LiOH solutions. The results showed that MAO + laser treatment resulted in a significant increase in the corrosion resistance of Zr-1Nb cladding tubes at high temperatures, because laser melting and etching could lead to a reduction in surface roughness and an increase in compactness of the pre-oxide film, and laser processing could promote the transformation of m-ZrO2 phase to t-ZrO2 phase. The best corrosion resistance was obtained when the pulse energy was 500 mJ, scanning speed was 0.13 mm/s, and pulse number was 2400.

  10. Electro-codeposition of Ni-SiO2 nanocomposite coatings from deep eutectic solvent with improved corrosion resistance

    NASA Astrophysics Data System (ADS)

    Li, Ruiqian; Hou, Yuanyuan; Liang, Jun

    2016-03-01

    Electro-codeposition of nano-sized SiO2 particles into the metal matrix in aqueous solution is generally difficult. In this paper, the nano-sized SiO2 particles were successfully codeposited in the Ni matrix from a choline chloride (ChCl)/ethylene glycol (EG) based deep eutectic solvent (DES) by pulse electro-codeposition. The effects of nano-sized SiO2 particles on electrochemical behaviour of Ni(II) were investigated. The microstructure, composition and corrosion resistance of pure Ni and Ni-SiO2 nanocomposite coatings were explored. Results showed that the SiO2 nanoparticles exhibited excellent dispersion stability in ChCl:2EG DES without any stabilizing additives and the presence of SiO2 nanoparticles have significant effects on the nucleation mechanism of Ni. The maximum content of SiO2 nanoparticles in composite coatings can achieve 4.69 wt.%, which closes to the level of co-deposition micro-sized SiO2 particles from aqueous solution. The Ni-SiO2 nanocomposite coatings exhibit much better corrosion resistance than pure Ni coating, and the corrosion resistance performance increases with increasing SiO2 content in the composite coatings.

  11. Effects of Yb 3+ on the corrosion resistance and deposition rate of electroless Ni-P deposits

    NASA Astrophysics Data System (ADS)

    Yan, M.; Ying, H. G.; Ma, T. Y.; Luo, W.

    2008-12-01

    Ni-P alloy coatings were deposited with the addition of Yb 3+ in the electroless plating solution. The effects of Yb 3+ concentration on the corrosion resistance and deposition rate of electroless Ni-P coatings were investigated. The results showed that the addition of Yb 3+ could significantly improve the corrosion resistance of the coatings. When increasing Yb 3+ up to 0.20 g L -1, the corrosion potential Ecorr of the electroless Ni-P coating in 3.5% NaCl solution increased from -0.381 to -0.08 V, and the corrosion current density Icorr decreased from 7.36 to 0.62 μA cm -2. At 0.20 g L -1 Yb 3+, the coating could be as long as 960 h free of corrosion in the neutral salt spray. In addition, the deposition rate can also be accelerated by Yb 3+ addition. The mechanisms of Yb 3+ influencing on the corrosion resistance and deposition rate of electroless Ni-P coatings were discussed.

  12. Application of High Temperature Corrosion-Resistant Materials and Coatings Under Severe Corrosive Environment in Waste-to-Energy Boilers

    NASA Astrophysics Data System (ADS)

    Kawahara, Yuuzou

    2007-06-01

    Corrosion-resistant materials (CRMs) and coatings are key technologies to increase power generation efficiency and reduce maintenance in waste-to-energy (WTE) plants. Corrosion environment became severe as steam temperatures have increased. The steam condition of more than 400 °C/3.9 MPa became possible in WTE boilers by using highly durable corrosion-resistant coatings, such as thermal spray of Al/80Ni20Cr alloy, HVOF-sprayed NiCrSiB alloy, Alloy 625 weld overlay for waterwall tubes and also superheater tubes. Also, the use of 310S type stainless steels and high Cr-high Mo-Ni base and high Si-Cr-Ni-Fe alloys have progressed because of a better understanding of corrosion mechanisms. Furthermore, high durability coatings using cermet and ceramic materials were applied to high temperature superheaters. This paper describes the major developments and the application of CRMs and coating technologies in the last 30 years in WTE plants, the corrosion mechanisms of alloys, the deterioration mechanisms of spray coating layers, and future subjects for the development of corrosion-resistant materials and coatings.

  13. Hot corrosion resistance of high-velocity oxyfuel sprayed coatings on a nickel-base superalloy in molten salt environment

    NASA Astrophysics Data System (ADS)

    Sidhu, T. S.; Prakash, S.; Agrawal, R. D.

    2006-09-01

    No alloy is immune to hot corrosion attack indefinitely. Coatings can extend the lives of substrate materials used at higher temperatures in corrosive environments by forming protective oxides layers that are reasonably effective for long-term applications. This article is concerned with studying the performance of high-velocity oxyfuel (HVOF) sprayed NiCrBSi, Cr3C2-NiCr, Ni-20Cr, and Stellite-6 coatings on a nickel-base superalloy at 900 °C in the molten salt (Na2SO4-60% V2O5) environment under cyclic oxidation conditions. The thermogravimetric technique was used to establish kinetics of corrosion. Optical microscope, x-ray diffraction, scanning electron microscopy/electron dispersive analysis by x-ray (SEM/EDAX), and electron probe microanalysis (EPMA) techniques were used to characterize the as-sprayed coatings and corrosion products. The bare superalloy suffered somewhat accelerated corrosion in the given environmental conditions. whereas hot corrosion resistance of all the coated superalloys was found to be better. Among the coating studied, Ni-20Cr coated superalloy imparted maximum hot corrosion resistance, whereas Stellite-6 coated indicated minimum resistance. The hot corrosion resistance of all the coatings may be attributed to the formation of oxides and spinels of nickel, chromium, or cobalt.

  14. Moessbauer spectroscopy study on the corrosion resistance of plasma nitrided ASTM F138 stainless steel in chloride solution

    SciTech Connect

    Souza, S.D. de; Olzon-Dionysio, M.; Basso, R.L.O.; Souza, S. de

    2010-10-15

    Plasma nitriding of ASTM F138 stainless steel samples has been carried out using dc glow discharge under 80% H{sub 2}-20% N{sub 2} gas mixture, at 673 K, and 2, 4, and 7 h time intervals, in order to investigate the influence of treatment time on the microstructure and the corrosion resistance properties. The samples were characterized by scanning electron microscopy, glancing angle X-ray diffraction and conversion electron Moessbauer spectroscopy, besides electrochemical tests in NaCl aerated solution. A modified layer of about 6 {mu}m was observed for all the nitrided samples, independent of nitriding time. The X-ray diffraction analysis shows broad {gamma}{sub N} phase peaks, signifying a great degree of nitrogen supersaturation. Besides {gamma}{sub N,} the Moessbauer spectroscopy results indicated the occurrence of {gamma}' and {epsilon} phases, as well as some other less important phases. Corrosion measurements demonstrate that the plasma nitriding time affects the corrosion resistance and the best performance is reached at 4 h treatment. It seems that the {epsilon}/{gamma}' fraction ratio plays an important role on the resistance corrosion. Additionally, the Moessbauer spectroscopy was decisive in this study, since it was able to identify and quantify the iron phases that influence the corrosion resistance of plasma nitrided ASTM F138 samples.

  15. Water milling and gas passivation method for production of corrosion resistant Nd-Fe-B-N/C powder and magnets

    NASA Astrophysics Data System (ADS)

    Bogatin, Y.; Robinson, M.; Ormerod, J.

    1991-11-01

    Nd-Fe-B powder produced by conventional methods is pyrophoric, and exhibits poor corrosion resistance. Magnets made from powder are also susceptible to corrosion. Conventional methods of production are complicated, potentially hazardous, and relatively expensive. A novel, low cost, less hazardous method of producing powder and magnets with high corrosion resistance and Curie point is discussed. Nd-Fe-B alloys are milled in water, vacuum dried, and passivated at a suitable temperature in a nitrogen or carbon dioxide medium. During passivation, a protective layer, comprised of nitride and/or carbide phases, is formed in the surface region of the powder particles. This powder is not pyrophoric, and may be stored in a laboratory air environment for an extended period of time with no loss in magnetic properties. Compacted and sintered magnets produced from this powder are also highly corrosion resistant, and exhibit a higher Curie point compared to conventionally produced magnets. A description of the novel technology, and a discussion of the properties of Nd-Fe-B-C/N powder and magnets is given.

  16. The intrinsically high pitting corrosion resistance of mechanically polished nitinol in simulated physiological solutions.

    PubMed

    Bai, Zhijun; Rotermund, Harm H

    2011-10-01

    Nitinol wires have been widely used in many biomedical applications, such as cardiovascular stent due to their superelasticity and shape memory effect. However, their corrosion properties and the related biocompatibility are not well understood, and the reported results are controversial. In this study, we evaluate the pitting corrosion property of nitinol, titanium, nickel, and 316L stainless steel (316LSS) wires with different surface roughnesses in a saline solution at 37 °C. The cyclic potentiodynamic polarization results show that mechanically polished nitinol and Ti wires are highly resistant to pitting corrosion, while Ni and 316LSS wires are susceptible to pitting corrosion. Electrochemical impedance spectroscopy is used to study the interface of oxide film/solution and all mechanically polished nitinol wires are covered by 2-3 nm thick films formed under open circuit potential. Furthermore, the electronic structures and semiconducting properties of passive films on nitinol, Ti and Ni wires are studied by Mott-Schottky analysis. Passive films formed on nitinol and Ti exhibit n-type semiconducting characteristics, whereas films on Ni show p-type semiconducting characteristics. Scanning Kelvin Microscopy is used to measure the surface potential difference between common inclusions from the nitinol matrix and the results indicate that the inclusions are more electrochemically noble than the nitinol matrix. Band energy theory is used to model the electrochemical interface between the passive films of nitinol and the solution under different applied potential conditions. A mechanism for the strong pitting corrosion resistance of nitinol in saline solution is proposed. PMID:21648066

  17. Mechanical properties and wear and corrosion resistance of electrodeposited Ni Co/SiC nanocomposite coating

    NASA Astrophysics Data System (ADS)

    Shi, Lei; Sun, Chufeng; Gao, Ping; Zhou, Feng; Liu, Weimin

    2006-03-01

    Ni-Co/SiC nanocomposite coatings with various contents of SiC nano-particulates were prepared by electrodeposition in a Ni-Co plating bath containing SiC nano-particulates to be co-deposited. The influences of the nanoparticulates concentration, current density, stirring rate and temperature of the plating bath on the composition of the coatings were investigated. The shape and size of the SiC nano-particulates were observed and determined using a transmission electron microscope. The polarization behavior of the composite plating bath was examined on a PAR-273A potentiostat/galvanostat device. The wear behavior of the Ni-Co/SiC nanocomposite coatings was evaluated on a ball-on-disk UMT-2MT test rig. The worn surface morphologies of the Ni-Co/SiC nanocomposite coatings were observed using a scanning electron microscope. The corrosion behavior of the nanocomposite coatings was evaluated by charting the Tafel curves of the solution of 0.5 mol L -1 NaCl at room temperature. It was found that the cathodic polarization potential of the composite electrolyte increased with increasing SiC concentration in the plating bath. The microhardness and wear and corrosion resistance of the nanocomposite coatings also increased with increasing content of the nano-SiC in the plating bath, and the morphologies of the nanocomposite coatings varied with varying SiC concentration in the plating bath as well. Moreover, the co-deposited SiC nano-particulates were uniformly distributed in the Ni-Co matrix and contributed to greatly increase the microhardness and wear resistance of the Ni-Co alloy coating.

  18. Effects of Peracetic Acid on the Corrosion Resistance of Commercially Pure Titanium (grade 4).

    PubMed

    Raimundo, Lariça B; Orsi, Iara A; Kuri, Sebastião E; Rovere, Carlos Alberto D; Busquim, Thaís P; Borie, Eduardo

    2015-01-01

    The aim of this study was to evaluate the corrosion resistance of pure titanium grade 4 (cp-Ti-4), subjected to disinfection with 0.2% and 2% peracetic acid during different immersion periods using anodic potentiodynamic polarization test in acid and neutral artificial saliva. Cylindrical samples of cp-Ti-4 (5 mm x 5 mm) were used to fabricate 24 working electrodes, which were mechanically polished and divided into eight groups (n=3) for disinfection in 2% and 0.2% peracetic acid for 30 and 120 min. After disinfection, anodic polarization was performed in artificial saliva with pH 4.8 and 6.8 to assess the electrochemical behavior of the electrodes. A conventional electrochemical cell, constituting a reference electrode, a platinum counter electrode, and the working electrode (cp-Ti specimens) were used with a scanning rate of 1 mV/s. Three curves were obtained for each working electrode, and corrosion was characterized by using scanning electron microscopy (SEM) and energy dispersive x-ray spectrometry (EDS). Data of corrosion potential (Ecorr) and passive current (Ipass) obtained by the polarization curves were analyzed statistically by Student's t-test (a=0.05). The statistical analysis showed no significant differences (p>0.05) between artificial saliva types at different concentrations and periods of disinfection, as well as between control and experimental groups. No surface changes were observed in all groups evaluated. In conclusion, disinfection with 0.2% and 2% peracetic acid concentrations did not cause corrosion in samples manufactured with cp-Ti-4. PMID:26963213

  19. Improvement in the Corrosion Resistance of Austenitic Stainless Steel 316L by Ion Implantation

    NASA Astrophysics Data System (ADS)

    Cai, Xun; Feng, Kai

    In the present work, austenitic stainless steel 316L (SS316L) samples were implanted with Ni and Ni-Cr. A nickel-rich layer about 100 nm in thickness and a Ni-Cr enriched layer about 60 nm thick are formed on the surface of SS316L. The effects of ion implantation on the corrosion performance of SS316L are investigated in a 0.5 M H2SO4 with 2 ppm HF solution at 80°C by open circuit potential (OCP), potentiodynamic and potentiostatic tests. The samples after the potentiostatic test are analyzed by XPS. The results indicate that the composition of the passive film change from a mixture of Fe oxides and Cr oxide to a Cr oxide dominated passive film after the potentiostatic test. The solutions after the potentiostatic test are analyzed by inductively coupled plasma atomic emission spectrometry (ICP-AES). The results reveal that Fe is selectively dissolved in all cases and a proper Ni and Ni-Cr implant fluence can greatly improve the corrosion resistance of SS316L in the simulated polymer electrolyte membrane fuel cells (PEMFCS) environment. They are in agreement with the electrochemical test results that the bare SS316L has the highest dissolution rate in both cathode and anode environments and the Ni and Ni-Cr implantation reduce markedly the dissolution rate. After the potentiostatic test the interfacial contact resistance (ICR) values are also measured. Ni and Ni-Cr are enriched in the passive film formed in the simulated PEMFC cathode environment after ion implantation thereby providing better conductivity than that formed in the anode one. A significant improvement of ICR is achieved for the SS316L implanted with Ni and Ni-Cr as compared to the bare SS316L, which is attributed to the reduction in passive layer thickness caused by Ni and Ni-Cr implantation. The ICR values for implanted specimens increase with increasing dose.

  20. The fabricability and corrosion resistance of several Al-Cu-Li aerospace alloys

    SciTech Connect

    Walsh, D.W.; Danford, M.; Sanders, J.

    1996-12-31

    Al-Li-Cu alloys are attractive to the aerospace industry. The high specific strength and stiffness of these alloys will improve lift efficiency, fuel economy, performance and increase payload capabilities. The objectives of this study were to measure the fabricability of Al 2195 (Al-4Cu-1Li) and to assess the effect of welding on corrosion behavior. Al 2219 samples were used in parallel tests to provide a baseline for the data generated. In this study samples were exposed to 3.5% NaCl and mild corrosive water solutions in both the as received and as welded conditions. Fabricability was assessed using Gleeble testing, Varestraint testing and differential scanning calorimetry (DSC). Results indicate that Alloy 2195 is much more susceptible to hot cracking than Al 2219, and that cracking sensitivity is a strong function of chemical composition within specification ranges for Al 2195. Furthermore, for base metal samples, corrosion in mild corrosive water was more severe than corrosion in salt water. In addition, welding increases the corrosion rate in Al 2195 and 2219, and causes severe localization in Al 2195. Furthermore, autogenously welded Al 2195 samples were more susceptible to attack than heterogeneously welded Al 2195 samples and autogenously welded Al2219 samples were less susceptible to corrosion than autogenously welded Al 2195 samples. Heterogeneously welded samples in both materials had high corrosion rates, but only the Al 2195 material was subject to localization of attack. The partially melted zones of Al 2195 samples were subject to severe, focused attack. In all cases, interdendritic constituents in welded areas and intergranular constituents in base material were cathodic to the Al rich matrix materials. Fabricability and corrosion resistance were correlated to material microstructure using optical microscopy, scanning electron microscopy, electron probe microanalysis, polarization resistance and environmental scanning electron microscopy.

  1. Rolling Reloaded

    ERIC Educational Resources Information Center

    Jones, Simon A.; Nieminen, John M.

    2008-01-01

    Not so long ago a new observation about rolling motion was described: for a rolling wheel, there is a set of points with instantaneous velocities directed at or away from the centre of the wheel; these points form a circle whose diameter connects the centre of the wheel to the wheel's point of contact with the ground (Sharma 1996 "Eur. J. Phys."…

  2. Grease selection for sealed roll neck bearings

    SciTech Connect

    Schrama, R.C.; Vickerman, R.T.; Bender, C.P.

    1995-09-01

    During the 1990`s, a revolution took place in the steel industry with respect to lubricant usage, maintenance costs and the environment. The 4-row taper roller bearings that are used in rolling mills on the work roll necks have been historically lubricated with grease from a centralized grease system, pre-packed with grease at each roll change, or fed with oil from mist or air-oil system. Steel mills are being forced to reduce lubricant consumption to reduce maintenance costs, decrease the costs for the disposal of sludges created from the spent greases and reduce the amount of sludge that was created. The sealed bearing became an avenue for accomplishing these objectives. The open 4-row taper roller bearing was redesigned to accommodate seals. The bearing was pre-packed with grease and put into service without any grease replenishment for up to 22 months operation time. The selection of the grease to provide optimum operating characteristics for the lubricant and the bearing is one of the critical elements to the success of the bearing design. This paper reviews the critical properties that are necessary in the grease for the lubricant to provide the correct tribological functions in the bearing. This includes wear of the rollers and raceways, seal lip and surface wear, heat generation during rotation and under load, corrosion resistance, resistance to shearing during the working life of the grease and resistance to water contamination.

  3. Development of Silica Glass Coatings on 316L SS and Evaluation of its Corrosion Resistance Behavior in Ringer's Solution

    NASA Astrophysics Data System (ADS)

    Vijayalakshmi, U.; Rajeswari, S.

    2012-12-01

    Sol-gel derived silica glasses have many promising features, including low-temperature preparation as well as chemical and physical stability. Two silica glasses with Si100 and Si80 composition were prepared to understand the factors contributing to the rate of bioactivity. The effects of pH, solution aging temperature, and molar ratio of H2O/tetraethyl orthosilicate (TEOS) were studied, and the obtained powder sample was characterized by Fourier transform infrared spectroscopy, X-ray diffraction studies, and scanning electron microscopy. The synthesized silica glasses were deposited on 316L SS by the spin coating method at the optimized speed of 2000 revolutions per minute. The corrosion resistance behavior of the coatings was determined by (1) open-circuit potential vs time of exposure, (2) electrochemical impedance spectroscopy, and (3) cyclic polarization in Ringer's solution. A higher breakdown potential ( E b) and repassivation potential ( E p) value with lower current density was obtained from cyclic polarization. Similar results were observed from impedance analysis with higher charge transfer resistance ( R ct) and lower double layer capacitance ( C dl) indicating the corrosion resistance behavior of the coatings compared with the uncoated 316L stainless steel. From the results, it was observed that both Si100 and Si80 glass coatings had a positive effect on the corrosion resistance behavior. An adhesive strength of 46 MPa and 45 MPa was obtained for the Si100 and Si80 coatings, respectively. An accelerated leach out study was carried out by impressing the potential at their breakdown potential to determine the effect of glass coating for long-term contact between the implant and a normal biological medium.

  4. Improving the empirical model for plasma nitrided AISI 316L corrosion resistance based on Mössbauer spectroscopy

    NASA Astrophysics Data System (ADS)

    Campos, M.; de Souza, S. D.; de Souza, S.; Olzon-Dionysio, M.

    2011-11-01

    Traditional plasma nitriding treatments using temperatures ranging from approximately 650 to 730 K can improve wear, corrosion resistance and surface hardness on stainless steels. The nitrided layer consists of some iron nitrides: the cubic γ ' phase (Fe4N), the hexagonal phase ɛ (Fe2 - 3N) and a nitrogen supersatured solid phase γ N . An empirical model is proposed to explain the corrosion resistance of AISI 316L and ASTM F138 nitrided samples based on Mössbauer Spectroscopy results: the larger the ratio between ɛ and γ ' phase fractions of the sample, the better its resistance corrosion is. In this work, this model is examined using some new results of AISI 316L samples, nitrided under the same previous conditions of gas composition and temperature, but at different pressure, for 3, 4 and 5 h. The sample nitrided for 4 h, whose value for ɛ/ γ ' is maximum (= 0.73), shows a slightly better response than the other two samples, nitrided for 5 and 3 h ( ɛ/ γ ' = 0.72 and 0.59, respectively). Moreover, these samples show very similar behavior. Therefore, this set of samples was not suitable to test the empirical model. However, the comparison between the present results of potentiodynamic polarization curves and those obtained previously at 4 and 4.5 torr, could indicated that the corrosion resistance of the sample which only presents the γ N phase was the worst of them. Moreover, the empirical model seems not to be ready to explain the response to corrosion and it should be improved including the γ N phase.

  5. Corrosion resistance of the welded joints of a number of structural alloys in a NaOH melt

    NASA Astrophysics Data System (ADS)

    Yurkinskii, V. P.; Firsova, E. G.; Baturova, L. P.

    2015-02-01

    The results of studying the corrosion resistance of the homogenous and heterogeneous welded joints of nickel alloys (Monel 500, Inconel) and stainless steel in a deaerated NaOH melt at a temperature of 500°C are presented. The effect of homogenizing annealing of the welded joints on their corrosion behavior is investigated. The microstructure and the phase composition of the surface layers formed on these materials in the NaOH melt during corrosion tests are studied by X-ray diffraction and electron microscopy.

  6. Cyclotriphosphazene and TiO2 reinforced nanocomposite coated on mild steel plates for antibacterial and corrosion resistance applications

    NASA Astrophysics Data System (ADS)

    Krishnadevi, Krishnamoorthy; Selvaraj, Vaithilingam

    2016-03-01

    The mild steel surface has been modified to impart anticorrosion and antibacterial properties through a dip coating method followed by thermal curing of a mixture containing amine terminated cyclotriphosphazene and functionalized titanium dioxide nanoparticles reinforced benzoxazine based cyanate ester composite (ATCP/FTiO2/Bz-CE). The corrosion resistance behavior of coating material has been investigated by electrochemical and antibacterial studies by disc diffusion method. The nanocomposites coated mild steels have displayed a good chemical stability over long immersion in a corrosive environment. The protection efficiency has found to be high for ATCP/FTiO2/Bz-CE composites, which can be used in microelectronics and marine applications.

  7. Polyurethane/polysiloxane ceramer coatings: Corrosion resistant unicoat system for aircraft application

    NASA Astrophysics Data System (ADS)

    Ni, Hai

    New organic/inorganic ceramer coating system was developed using polyurethane as an organic phase and polysiloxane as the inorganic phase. The objective of the study was to develop a unicoat corrosion resistant coating which strongly adheres to aluminum substrates. The pre-ceramic silicon-oxo clusters react with the metal substrate, protecting it from oxidation, whereas the organic composition functions as a binder providing mechanical properties, optical properties, and chemical, wear and fluid resistance. The new ceramer coatings were evaluated as a replacement for chromate based coatings. The alkoxysilane-functionalized coupling agent was prepared from hexamethylene diisocyanate (HDI) isocyanurate and 3-aminopropyltriethoxysilane. The functionalized isocyanurate was characterized by 1H, 13C and 29Si NMR and electrospray ionization-mass spectrometry. An organic/inorganic hybrid coating system was formulated using the alkoxysilane-functionalized isocyanurate and HDI isocyanurate. The coating properties indicated that alkoxysilane-functionalized isocyanurate enhanced adhesion up to 500%. Based on the hybrid polyurea/alkoxysilane system, the polyurea/polysiloxane ceramer coating system was formulated with tetraethyl orthosilicate (TEOS) oligomers. Evaluation of ceramer coatings showed that coating properties were affected by both the concentration of TEOS oligomers and alkoxysilane functionalized isocyanurate. In addition, the para-toluene sulfonic acid was used to catalyze the moisture curing process for the ceramer coating system. The addition of acid catalyst further increased the adhesion. A series of high solids cycloaliphatic polyesters were synthesized to improve the UV-resistance for the organic/inorganic unicoat system. The polyurethane/polysiloxane ceramer coatings were formulated with the addition of the cycloaliphatic polyesters into the polyurea/polysiloxane system. The investigation of the polyurethane ceramer coatings indicated that the film

  8. Surface modifications of steels to improve corrosion resistance in sulfidizing-oxidizing environments

    NASA Astrophysics Data System (ADS)

    Behrani, Vikas

    Industrial and power generation processes employ units like boilers and gasifiers to burn sulfur containing fuels to produce steam and syn gas (H 2 and CO), which can generate electricity using turbines and fuel cells. These units often operate under environments containing gases such as H 2S, SO2, O2 etc, which can attack the metallic structure and impose serious problems of corrosion. Corrosion control in high temperature sulfur bearing environments is a challenging problem requiring information on local gaseous species at the surface of alloy and mechanisms of degradation in these environments. Coatings have proved to be a better alternative for improving corrosion resistance without compromising the bulk mechanical properties. Changes in process conditions may result in thermal and/or environment cycling between oxidizing and sulfidizing environments at the alloy surface, which can damage the protective scale formed on the alloy surface, leading to increase in corrosion rates. Objective of this study was to understand the effect of fluctuating environments on corrosion kinetics of carbon steels and develop diffusion based coatings to mitigate the high temperatures corrosion under these conditions. More specifically, the focus was: (1) to characterize the local gaseous environments at the surface of alloys in boilers; (2) optimizing diffusion coatings parameters for carbon steel; (3) understand the underlying failure mechanisms in cyclic environments; (4) to improve aluminide coating behavior by co-deposition of reactive elements such as Yttrium and Hafnium; (5) to formulate a plausible mechanism of coating growth and effects of alloying elements on corrosion; and (6) to understand the spallation behavior of scale by measuring stresses in the scales. The understanding of coating mechanism and effects of fluctuating gaseous environments provides information for designing materials with more reliable performance. The study also investigates the mechanism behind

  9. Effect of pH on Semiconducting Property of Passive Film Formed on Ultra-High-Strength Corrosion-Resistant Steel in Sulfuric Acid Solution

    NASA Astrophysics Data System (ADS)

    Sun, Min; Xiao, Kui; Dong, Chaofang; Li, Xiaogang; Zhong, Ping

    2013-10-01

    Because Cr9Ni5MoCo14 is a new ultra-high-strength corrosion-resistant steel, it is important to study its corrosion behavior in sulfuric acid solution, which is used to simulate the aggressive environment. The effect of pH on the electrochemical and semiconducting properties of passive films formed on ultra-high-strength corrosion-resistant steel in sulfuric acid solution was investigated by means of the potentiodynamic polarization technique, electrochemical impedance spectroscopy (EIS), Mott-Schottky analysis, and X-ray photoelectron spectroscopy (XPS). The results indicated that Cr9Ni5MoCo14 steel showed a passive state in acid solutions. The corrosion behavior of this Cr9Ni5MoCo14 alloy was influenced by the passive film formed on the surface, including thickness, stability, and partitioning of elements of the passive film. The passive current density decreases with increasing pH, and the corrosion resistance was enhanced by the increasing thickness and depletion of the defects within the passive film. Moreover, an enrichment of chromium (primarily the oxides of Cr) and depletion of iron in the passive film led to improved corrosion resistance. These results can provide a theoretical basis for use of this alloy and further development of ultra-high-strength corrosion-resistant steel in today's society.

  10. Investigation and Modeling of Recrystallization of Cold Rolled Automotive Steels

    NASA Astrophysics Data System (ADS)

    Zhitelev, P.; Vasilyev, A.; Sokolov, S.; Sokolov, D.; Paligin, R.

    2016-04-01

    Ferrite recrystallization in cold-rolled sheets of automotive steels has been studied using a Geeble 3800 complex. Mathematical models for quantitative description of the process kinetics and prediction of the recrystallized ferrite grain size have been developed. These models enable performing calculations for any arbitrary heating regimes, including those that are used in industrial production practice, and allow taking into account the effects of a fairly wide range variation of the chemical composition of steels.

  11. Improved corrosion resistance and interfacial contact resistance of 316L stainless-steel for proton exchange membrane fuel cell bipolar plates by chromizing surface treatment

    NASA Astrophysics Data System (ADS)

    Lee, S. B.; Cho, K. H.; Lee, W. G.; Jang, H.

    The electrochemical performance and electrical contact resistance of chromized 316 stainless-steel (SS) are investigated under simulated operating condition in a proton-exchange membrane fuel cell (PEMFC). The corrosion resistance of the chromized stainless steel is assessed by potentiodynamic and potentiostatic tests and the interfacial contact resistance (ICR) is examined by measuring the electrical contact resistance as a function of the compaction force. The results show that the chromizing surface treatment improves the corrosion resistance of the stainless steel due to the high-chromium concentration in the diffuse coating layer. On the other hand, the excess Chromium content on the surface increases the contact resistance of the steel plate to a level that is excessively high for commercial applications. This study examines the root cause of the high-contact resistance after chromizing and reports the optimum process to improve the corrosion resistance without sacrificing the ICR by obtaining a chrome carbide on the outer layer.

  12. Influence of the pulsed plasma treatment on the corrosion resistance of the low-alloy steel plated by Ni-based alloy

    NASA Astrophysics Data System (ADS)

    Dzhumaev, P.; Yakushin, V.; Kalin, B.; Polsky, V.; Yurlova, M.

    2016-04-01

    This paper presents investigation results of the influence of high temperature pulsed plasma flows (HTPPF) treatment on the corrosion resistance of low-alloy steel 0.2C-Cr-Mn- Ni-Mo cladded by the rapidly quenched nickel-based alloy. A technique that allows obtaining a defect-free clad layer with a good adhesion to the substrate was developed. It is shown that the preliminary treatment of steel samples by nitrogen plasma flows significantly increases their corrosion resistance in the conditions of intergranular corrosion test in a water solution of sulfuric acid. A change of the corrosion mechanism of the clad layer from intergranular to uniform corrosion was observed as a result of sub-microcrystalline structure formation and homogeneous distribution of alloying elements in the plasma treated surface layer thus leading to the significant increase of the corrosion resistance.

  13. A Comparison of the Corrosion Resistance of Iron-Based Amorphous Metals and Austenitic Alloys in Synthetic Brines at Elevated Temperature

    SciTech Connect

    Farmer, J C

    2008-11-25

    Several hard, corrosion-resistant and neutron-absorbing iron-based amorphous alloys have now been developed that can be applied as thermal spray coatings. These new alloys include relatively high concentrations of Cr, Mo, and W for enhanced corrosion resistance, and substantial B to enable both glass formation and neutron absorption. The corrosion resistances of these novel alloys have been compared to that of several austenitic alloys in a broad range of synthetic brines, with and without nitrate inhibitor, at elevated temperature. Linear polarization and electrochemical impedance spectroscopy have been used for in situ measurement of corrosion rates for prolonged periods of time, while scanning electron microscopy (SEM) and energy dispersive analysis of X-rays (EDAX) have been used for ex situ characterization of samples at the end of tests. The application of these new coatings for the protection of spent nuclear fuel storage systems, equipment in nuclear service, steel-reinforced concrete will be discussed.

  14. Increased corrosion resistance of stent materials by converting current surface film of polycrystalline oxide into amorphous oxide.

    PubMed

    Shih, C C; Lin, S J; Chung, K H; Chen, Y L; Su, Y Y

    2000-11-01

    Current efforts of new stent technology have been aimed largely at the improvement of intravascular stent biocompatibility. Among the chemical characteristics of metallic stents, surface oxide corrosion properties are paramount. Using our unique technique, the currently marketed 316 L stainless steel and nitinol stent wires covered with polycrystalline oxide were chemically etched and then passivated to form amorphous oxide. Excellent metallic-stent corrosion resistance with an amorphous oxide surface was demonstrated in our previous in vitro study. For in vivo validation, we compared the corrosion behavior of different oxide surfaces on various forms of test wires in the abdominal aorta of mongrel dogs using open-circuit potential and cyclic anodic polarization measurements. After conduction, the retrieved test wires were observed under scanning electron microscope. No passivity breakdown was found for wires covered with amorphous oxide, while wires with polycrystalline oxide showed breakdown at potentials between +0.2 to + 0.6 V. It has been proven that severe pitting or crevice corrosion occurred on the surface of polycrystalline oxide, while the surface of amorphous oxide was free of degradations in our experiment. We have demonstrated that this amorphous oxide coating on metallic material provides better corrosion resistance, not only in vitro but also in vivo, and it is superior not only in strength safety but also in medical device biocompatibility. PMID:10951371

  15. Corrosion resistance and behavioral characteristics of metals exposed to 70 percent by weight sulfuric acid at elevated temperatures

    SciTech Connect

    Nguyen, D.T.; Farina, G.E.

    1994-10-01

    The development of a concentrated acid hydrolysis process may necessitate the storage, handling, and processing of concentrated solution of sulfuric acid at temperatures in excess of 70{degrees}C. Due to the corrosivity of the sulfuric acid at elevated temperatures, a series of corrosion tests was conducted to determine the corrosion performance and behavior of various construction materials using immersion and electrochemical techniques. Test results showed that among the stainless steels tested, only Carpenter 20Mo-6 performed satisfactorily up to 70{degrees}C. It passivated spontaneously and corroded at a rate less than 40 {mu}m/yr (1.6 mpy). Among numerous nickel-based alloys tested, only Hastelloy B-2 had excellent corrosion resistance up to 100{degrees}C with a corrosion rate less than 50 {mu}/yr (2 mpy), although the alloy did not passivate. Zirconium alloy Zr 702 provided excellent corrosion resistance to 100{degrees}C. The alloy passivated spontaneously, but its passive range decreased, evidently with increase in temperature. Tantalum and KBI-40 provided excellent corrosion protection at all test temperatures. The materials passivated spontaneously with a wide passive range.

  16. Corrosion resistance of sintered NdFeB coated with SiC/Al bilayer thin films by magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Huang, Yiqin; Li, Heqin; Zuo, Min; Tao, Lei; Wang, Wei; Zhang, Jing; Tang, Qiong; Bai, Peiwen

    2016-07-01

    The poor corrosion resistance of sintered NdFeB imposes a great challenge in industrial applications. In this work, the SiC/Al bilayer thin films with the thickness of 510 nm were deposited on sintered NdFeB by magnetron sputtering to improve the corrosion resistance. A 100 nm Al buffer film was used to reduce the internal stress between SiC and NdFeB and improve the surface roughness of the SiC thin film. The morphologies and structures of SiC/Al bilayer thin films and SiC monolayer film were investigated with FESEM, AFM and X-ray diffraction. The corrosion behaviors of sintered NdFeB coated with SiC monolayer film and SiC/Al bilayer thin films were analyzed by polarization curves. The magnetic properties were measured with an ultra-high coercivity permanent magnet pulse tester. The results show that the surface of SiC/Al bilayer thin films is more compact and uniform than that of SiC monolayer film. The corrosion current densities of SiC/Al bilayer films coated on NdFeB in acid, alkali and salt solutions are much lower than that of SiC monolayer film. The SiC/Al bilayer thin films have little influence to the magnetic properties of NdFeB.

  17. Effect of thermal treatment on the corrosion resistance of Type 316L stainless steel exposed in supercritical water

    NASA Astrophysics Data System (ADS)

    Jiao, Y.; Zheng, W.; Guzonas, D. A.; Cook, W. G.; Kish, J. R.

    2015-09-01

    There are still unknown aspects about the growth mechanism of oxide scales formed on candidate stainless steel fuel cladding materials during exposure in supercritical water (SCW) under the conditions relevant to the Canadian supercritical water-cooled reactor (SCWR). The tendency for intermetallic precipitates to form within the grains and on grain boundaries during prolonged exposure at high temperatures represents an unknown factor to corrosion resistance, since they tend to bind alloyed Cr. The objective of this study was to better understand the extent to which intermetallic precipitates affects the mode and extent of corrosion in SCW. Type 316L stainless steel, used as a model Fe-Cr-Ni-Mo alloy, was exposed to 25 MPa SCW at 550 °C for 500 h in a static autoclave for this purpose. Mechanically-abraded samples were tested in the mill-annealed (MA) and a thermally-treated (TT) condition. The thermal treatment was conducted at 815 °C for 1000 h to precipitate the carbide (M23C6), chi (χ), laves (η) and sigma (σ) phases. It was found that although relatively large intermetallic precipitates formed at the scale/alloy interface locally affected the oxide scale formation, their discontinuous formation did not affect the short-term overall apparent corrosion resistance.

  18. Optimization of the HOVF Spray Parameters by Taguchi Method for High Corrosion-Resistant Fe-Based Coatings

    NASA Astrophysics Data System (ADS)

    Qin, Yujiao; Wu, Yuping; Zhang, Jianfeng; Hong, Sheng; Guo, Wenmin; Chen, Liyan; Liu, Hao

    2015-07-01

    Taguchi method was used to optimize the parameters of the high velocity oxygen fuel (HVOF) spray process and obtain the high corrosion-resistant Fe-based coatings. Based on the signal-to-noise ( S/ N) ratio and the analysis of variance, the significance of spray parameters in determining the porosity of the coatings was found to be in the order of spray distance, oxygen flow, and kerosene flow. Thus, the optimal parameters for the porosity of the HVOF sprayed Fe-based coating were determined as 280 mm for the spray distance, 963 scfh for the oxygen flow, and 28 gph for the kerosene flow. The potentiodynamic polarization and EIS tests indicated that the Fe-based coating prepared with the optimal parameters exhibited a higher corrosion potential ( E corr) of -196.14 mV, a lower corrosion current density ( i corr) of 0.14 μA/cm2, and a higher coating resistance ( R c) of 2.26 × 106 Ω cm2 than those of the hard chromium coating in 3.5% sodium chloride solution. This superior corrosion resistance could be attributed to the dense structure with low porosity and partially amorphous phases of the Fe-based coatings.

  19. FY05 HPCRM Annual Report: High-Performance Corrosion-Resistant Iron-Based Amorphous Metal Coatings

    SciTech Connect

    Farmer, J; Choi, J; Haslam, J; Day, S; Yang, N; Headley, T; Lucadamo, G; Yio, J; Chames, J; Gardea, A; Clift, M; Blue, G; Peters, W; Rivard, J; Harper, D; Swank, D; Bayles, R; Lemieux, E; Brown, R; Wolejsza, T; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Aprigliano, L; Branagan, D; Marshall, M; Meacham, B; Lavernia, E; Schoenung, J; Ajdelsztajn, L; Dannenberg, J; Graeve, O; Lewandowski, J; Perepezko, J; Hildal, K; Kaufman, L; Boudreau, J

    2007-09-20

    New corrosion-resistant, iron-based amorphous metals have been identified from published data or developed through combinatorial synthesis, and tested to determine their relative corrosion resistance. Many of these materials can be applied as coatings with advanced thermal spray technology. Two compositions have corrosion resistance superior to wrought nickel-based Alloy C-22 (UNS No. N06022) in some very aggressive environments, including concentrated calcium-chloride brines at elevated temperature. Two Fe-based amorphous metal formulations have been found that appear to have corrosion resistance comparable to, or better than that of Ni-based Alloy C-22, based on breakdown potential and corrosion rate. Both Cr and Mo provide corrosion resistance, B enables glass formation, and Y lowers critical cooling rate (CCR). SAM1651 has yttrium added, and has a nominal critical cooling rate of only 80 Kelvin per second, while SAM2X7 (similar to SAM2X5) has no yttrium, and a relatively high critical cooling rate of 610 Kelvin per second. Both amorphous metal formulations have strengths and weaknesses. SAM1651 (yttrium added) has a low critical cooling rate (CCR), which enables it to be rendered as a completely amorphous thermal spray coating. Unfortunately, it is relatively difficult to atomize, with powders being irregular in shape. This causes the powder to be difficult to pneumatically convey during thermal spray deposition. Gas atomized SAM1651 powder has required cryogenic milling to eliminate irregularities that make flow difficult. SAM2X5 (no yttrium) has a high critical cooling rate, which has caused problems associated with devitrification. SAM2X5 can be gas atomized to produce spherical powders of SAM2X5, which enable more facile thermal spray deposition. The reference material, nickel-based Alloy C-22, is an outstanding corrosion-resistant engineering material. Even so, crevice corrosion has been observed with C-22 in hot sodium chloride environments without buffer

  20. Preparation of the Multi-Walled Carbon Nanotubes/Nickel Composite Coating with Superior Wear and Corrosion Resistance

    NASA Astrophysics Data System (ADS)

    Li, Xuewu; Gu, Yang; Shi, Tian; Peng, Dai; Tang, Mingkai; Zhang, Qiaoxin; Huang, Xingjiu

    2015-12-01

    The multi-walled carbon nanotubes/nickel (MWCNTs/Ni) nanocomposite coatings were prepared on Cu substrate by electro-deposition method in the electrolyte with well-dispersed MWCNTs. Surface morphologies of the composite coatings with protrusion structures were confirmed by scanning electron microscopy. X-ray diffraction, fourier transform infrared spectroscopy, and energy-dispersive x-ray spectrometer were used to characterize the phase structures, functional groups, and elements distribution of the coatings as well as the incorporated MWCNTs. In addition, the effect of MWCNTs percentage on thickness, hardness, wear, and corrosion resistance of the coatings was also investigated. Results indicated that the incorporation of MWCNTs positively affected the hardness of coatings for their strengthening skeletons effect. Meanwhile, the coating with the MWCNTs concentration of 0.2 g/L could achieve the lowest friction coefficient, wear rate as well as the mass loss in the tribological test by a ball-on-disk tribometer. And also, the optimal corrosion resistance with the highest corrosion potential ( E corr) and the lowest corrosion current density ( I corr) of the composite coating was finally proved after the potentiodynamic polarization evaluation, which could promote the potential applications in preparing the functional nanocomposite materials.

  1. Preparation of porous super-hydrophobic and super-oleophilic polyvinyl chloride surface with corrosion resistance property

    NASA Astrophysics Data System (ADS)

    Kang, Yingke; Wang, Jinyan; Yang, Guangbin; Xiong, Xiujuan; Chen, Xinhua; Yu, Laigui; Zhang, Pingyu

    2011-11-01

    Porous super-hydrophobic polyvinyl chloride (PVC) surfaces were obtained via a facile solvent/non-solvent coating process without introducing compounds with low surface energy. The microstructure, wetting behavior, and corrosion resistance of resultant super-hydrophobic PVC coatings were investigated in relation to the effects of dosage of glacial acetic acid and the temperature of drying the mixed PVC solution spread over glass slide substrate. As-prepared PVC coatings had porous microstructure, and the one obtained at a glacial acetic acid to tetrahydrofuran volume ratio of 2.5:10.0 and under a drying temperature of 17 °C had a water contact angle of 150 ± 1.5°, showing super-hydrophobicity. In the meantime, it possessed very small contact angles for liquid paraffin and diiodomethane and good corrosion resistance against acid and alkali corrosive mediums, showing promising applications in self-cleaning, waterproof for outer wall of building, seawater resistant coating, and efficient separation of oil and water.

  2. Influence of Heat Treatment on the Microstructure and Corrosion Resistance of 13 Wt Pct Cr-Type Martensitic Stainless Steel

    NASA Astrophysics Data System (ADS)

    Lu, Si-Yuan; Yao, Ke-Fu; Chen, Yun-Bo; Wang, Miao-Hui; Ge, Xue-Yuan

    2015-12-01

    The effect of heat treatment on the microstructure and the electrochemical properties of a typical corrosion-resistant plastic mold steel in Cl--containing solution were studied in this research. Through X-ray diffraction patterns, SEM and TEM analysis, it was found that the sequence of the precipitates in the steels tempered at 573 K, 773 K, and 923 K (300 °C, 500 °C, and 650 °C) was θ-M3C carbides, nano-sized Cr-rich M23C6 carbides, and micro/submicron-sized Cr-rich M23C6 carbides, respectively. The results of the electrochemical experiments showed that the pitting potential of the as-quenched martensitic stainless steels increased with the austenitizing temperature. However, the corrosion resistance of the steels would decreased after tempering, especially when tempered at 773 K (500 °C), no passivation regime could be found in the polarization curve of the MSSs and no effective passive film could be formed on the steels in Cl--containing environments. The present results suggested that the temperature around 773 K (500 °C) should be avoided for tempering process of MSS used as plastic molds.

  3. Characterization and Evaluation of Cyclic Hot Corrosion Resistance of Detonation-Gun Sprayed Ni-5Al Coatings on Inconel-718

    NASA Astrophysics Data System (ADS)

    Saladi, Sekar; Menghani, Jyoti V.; Prakash, Satya

    2015-06-01

    The high temperature hot corrosion behavior of bare and detonation-gun-sprayed Ni-5Al coatings on Ni-based superalloy Inconel-718 is comparatively discussed in the present study. Hot corrosion studies were carried out at 900 °C for 100 cycles in Na2SO4-60% V2O5 molten salt environment under cyclic heating and cooling conditions. The thermo-gravimetric technique was used to establish the kinetics of hot corrosion. X-ray diffraction, SEM/EDAX, and X-ray mapping techniques were used to analyze the hot corrosion products of bare and coated superalloys. The results indicate that Ni-5Al-coated superalloy showed very good hot corrosion resistance. The overall weight gain and parabolic rate constant of Ni-5Al-coated superalloy were less in comparison with the bare superalloy. The D-gun-sprayed Ni-5Al coating was found to be uniform, adherent, and dense in hot corrosion environment. The formation of nickel- and aluminum-rich oxide scale might have contributed for the better hot corrosion resistance of the coated superalloy.

  4. Corrosion resistance and behavior of construction materials exposed to dilute sulfuric acid at elevated temperatures under static conditions

    SciTech Connect

    Nguyen, D.T.

    1994-10-01

    Laboratory investigation has been undertaken to determine the electrochemical behavior and corrosion resistance of various construction materials in a simulated hydrolysis environment (5 wt % sulfuric acid) at temperatures ranging from 90 to 220C. Tests were performed in an autoclave-type electrochemical cell. The corrosion behavior of the test materials was determined using computer-controlled DC potentiodynamic polarization. Corrosion rates of the test materials were determined using AC impedance techniques. Among the stainless steels tested, only alloy N08026 (Carpenter 20Mo-6) performed satisfactory up to a temperature of 100C. The alloy passivated spontaneously in the environment and corroded at a rate of less than 2 mpy. None of the stainless steels tested could be used at 120{degrees}C or above. A number of nickel-based alloys tested had good corrosion resistance up to 100C, but their corrosion rate exceeded 2 mpy at higher temperatures. Zirconium alloys were satisfactory up to 180C. Only tantalum and a tantalum-niobium alloy were satisfactory up to 220C.

  5. Structure adhesion and corrosion resistance study of tungsten bisulfide doped with titanium deposited by DC magnetron co-sputtering

    NASA Astrophysics Data System (ADS)

    De La Roche, J.; González, J. M.; Restrepo-Parra, E.; Sequeda, F.; Alleh, V.; Scharf, T. W.

    2014-11-01

    Titanium-doped tungsten bisulfide thin films (WS2-Ti) were grown using a DC magnetron co-sputtering technique on AISI 304 stainless steel and silicon substrates. The films were produced by varying the Ti cathode power from 0 to 25 W. Using energy dispersive spectroscopy (EDS), the concentration of Ti in the WS2 was determined, and a maximum of 10% was obtained for the sample grown at 25 W. Moreover, the S/W ratio was calculated and determined to increase as a function of the Ti cathode power. According to transmission electron microscopy (TEM) results, at high titanium concentrations (greater than 6%), nanocomposite formation was observed, with nanocrystals of Ti embedded in an amorphous matrix of WS2. Using the scratch test, the coatings' adhesion was analyzed, and it was observed that as the Ti percentage was increased, the critical load (Lc) also increased. Furthermore, the failure type changed from plastic to elastic. Finally, the corrosion resistance was evaluated using the electrochemical impedance spectroscopy (EIS) technique, and it was observed that at high Ti concentrations, the corrosion resistance was improved, as Ti facilitates coating densification and generates a protective layer.

  6. In vitro bioactivity and corrosion resistance of Zr incorporated TiO2 nanotube arrays for orthopaedic applications

    NASA Astrophysics Data System (ADS)

    Indira, K.; KamachiMudali, U.; Rajendran, N.

    2014-10-01

    The present investigation deals with the incorporation of zirconium (Zr) ions onto TiO2 nanotube arrays (TNT) by simple dip coating method for biomedical implants. The electrochemical behaviour of the specimens were studied with potentiodynamic polarization (Tafel plots) and electrochemical impedance spectroscopy (EIS), while surface analysis involved field emission scanning electron microscopy (FE-SEM) with energy dispersive X-ray spectroscopy (EDS), atomic force microscopy (AFM), attenuated total reflectance fourier transform infrared (ATR-FTIR) spectroscopy, thin film x-ray diffraction (TF-XRD) and contact angle measurements. The FE-SEM morphology revealed that self-organised TNT was tightly arrayed with an average diameter of 110 ± 4 nm. The wall thickness and length of 15 ± 2 nm and 2.1 ± 0.3 μm respectively were developed by electrochemical anodization of titanium sheet in a mixture of ethylene glycol and NH4F electrolyte. The EDS, ATR-FTIR and TF-XRD studies were revealed the incorporation of Zr onto TNT specimens. Hydroxyapatite (HAp) was grown over Zr ions incorporated TNT (Zr-TNT) via in vitro immersion method. The HAp grown Zr-TNT exhibited higher bioactivity as well as enhanced corrosion resistance when compared to other specimen. Hence, Zr-TNT could be a viable material for the use as orthopaedic implant with good bioactivity and corrosion resistance.

  7. A silane pre-treatment for improving corrosion resistance performances of emeraldine base-coated aluminium samples in neutral environment

    NASA Astrophysics Data System (ADS)

    Cecchetto, Laura; Denoyelle, Alain; Delabouglise, Didier; Petit, Jean-Pierre

    2008-01-01

    An aluminium-magnesium alloy AA5182 substrate pre-treated with a 3-aminopropyl-triethoxysilane (APS)-based solution and coated with emeraldine base (EB) showed improved corrosion resistance to neutral salt spray test, compared to samples pre-treated with phosphoric acid-based solutions prior to the EB coating. Scanning electron microscopy (SEM) and energy dispersive X-ray spectrometry (EDX) characterisations of samples pre-treated with APS showed the presence of an uneven silane coating on the aluminium surface according to the surface microstructure. The potentiodynamic study performed on the EB-coated samples showed a noticeable reduction of corrosion current of coupons pre-treated with APS, while no relevant difference in corrosion behaviour was observed between APS and phosphoric acid pre-treated samples prior to the EB coating. The coupling activity of APS between the AA5182 surface and EB coating at the most sensitive corrosion sites could be responsible of an improved adhesion of the EB coating at these points and could explain the observed improved corrosion resistance.

  8. Development of rapidly quenched nickel-based non-boron filler metals for brazing corrosion resistant steels

    NASA Astrophysics Data System (ADS)

    Ivannikov, A.; Kalin, B.; Suchkov, A.; Penyaz, M.; Yurlova, M.

    2016-04-01

    Corrosion-resistant steels are stably applied in modern rocket and nuclear technology. Creating of permanent joints of these steels is a difficult task that can be solved by means of welding or brazing. Recently, the use rapidly quenched boron-containing filler metals is perspective. However, the use of such alloys leads to the formation of brittle borides in brazing zone, which degrades the corrosion resistance and mechanical properties of the compounds. Therefore, the development of non-boron alloys for brazing stainless steels is important task. The study of binary systems Ni-Be and Ni-Si revealed the perspective of replacing boron in Ni-based filler metals by beryllium, so there was the objective of studying of phase equilibrium in the system Ni-Be-Si. The alloys of the Ni-Si-Be with different contents of Si and Be are considered in this paper. The presence of two low-melting components is revealed during of their studying by methods of metallography analysis and DTA. Microhardness is measured and X-ray diffraction analysis is conducted for a number of alloys of Ni-Si-Be. The compositions are developed on the basis of these data. Rapidly quenched brazing alloys can be prepared from these compositions, and they are suitable for high temperature brazing of steels.

  9. Influence of annealing temperatures on corrosion resistance of magnesium thin film-coated electro-galvanized steel

    NASA Astrophysics Data System (ADS)

    Lee, Myeong-Hoon; Kim, Yeon-Won; Lee, Seul-Gee; Kang, Jae-Wook; Park, Jun-Mu; Moon, Kyung-Man; Kim, Yun-Hae

    2015-03-01

    To improve the corrosion resistance of an electro-galvanized steel sheet, we deposited magnesium film on it using a vacuum evaporation method and annealed the films at 250-330°C. The zinc-magnesium alloy is consequently formed by diffusion of magnesium into the zinc coating. From the anodic polarization test in 3% NaCl solution, the films annealed at 270-290°C showed better corrosion resistance than others. In X-ray diffraction analysis, ZnMg2 was detected throughout the temperature range, whereas Mg2Zn11 and FeZn13 were detected only in the film annealed at 310°C. The depth composition profile showed that the compositions of Mg at 270-290°C are evenly and deeply distributed in the film surface layer. These results demonstrate that 270-290°C is a proper temperature range to produce a layer of MgZn2 intermetallic compound to act as a homogenous passive layer.

  10. Corrosion Resistant Ceramic Coating for X80 Pipeline Steel by Low-Temperature Pack Aluminizing and Oxidation Treatment

    NASA Astrophysics Data System (ADS)

    Min, Huang; Qian-Gang, Fu; Yu, Wang; Wen-Wu, Zhong

    2013-12-01

    In this paper, we discuss the formation of ceramic coatings by a combined processing of low-temperature pack aluminizing and oxidation treatment on the surface of X80 pipeline steel substrates in order to improve the corrosion resistance ability of X80 pipeline steel. First, Fe-Al coating consisting of FeAl3 and Fe2Al5 was prepared by a low-temperature pack aluminizing at 803 K which was fulfilled by adding zinc in the pack powder. Pre-treatment of X80 pipeline steel was carried out through surface mechanical attrition treatment (SMAT). Further oxidation treatment of as-aluminized sample was carried out in the CVD reactor at 833 K under oxygen containing atmosphere. After 1 h duration in these conditions, ceramic coating consisting of α-Al2O3 was formed by in situ oxidation reaction of Fe-Al coating. Those coatings have been characterized by different techniques including X-ray diffraction (XRD), scanning electron microscope (SEM) and energy dispersive spectroscope (EDS), respectively. Ceramic coating shows a dense and uniform microstructure, and exhibits good coherences with X80 pipeline steel substrates. By electrochemical corrosion test, the self-corrosion current density of X80 pipeline steel with as-obtained ceramics coating in 3.5% NaCl solution shows an obvious decrease. The formation of α-Al2O3 ceramic coating is considered as the main reason for the corrosion resistance improvement of X80 pipeline steel.

  11. Interface structure and corrosion resistance of Ti/Cr nanomultilayer film prepared by magnetron sputtering on depleted uranium.

    PubMed

    Zhu, Shengfa; Wu, Yanping; Liu, Tianwei; Tang, Kai; Wei, Qiang

    2013-07-24

    Uranium has broadened utility in military and civilization; however, it is extremely apt to oxidation corrosion. Ti/Cr nanomultilayer film was prepared by unbalanced magnetron sputtering on the surface of depleted uranium (DU) to improve its corrosion resistance. The SEM morphologies show that Ti/Cr multilayer film has fine grain and high density. The Auger electron spectroscopy is used to investigate the depth profiles of Ti, U, and O elements of interface between DU substrate and the Ti interlayer, and indicates that the mutual diffusion area of U and Ti is formed at the interface. The TEM cross-section microstructure shows that the multilayer film has alternative Ti and Cr layers and form a perfect modulation structure. The modulation period is measured to be 4.8 nm in TEM morphology, the thickness ratio of Ti to Cr could be estimated to be about 1:2. Potentiodynamic polarization curves show that, after depositing Ti/Cr nanomultilayer film, the corrosion potential increases while the corrosion current density decreases obviously. The surface of Ti/Cr nanomultilayer film exhibits a pseudo passivation behavior when the polarization potential increased from -50 to 400 mV. It was indicated that, after depositing Ti/Cr nanomultilayer film by unbalanced magnetron sputtering, the corrosion resistance of DU was effectively improved. PMID:23781976

  12. Corrosion resistance of Zn-Al layered double hydroxide/poly(lactic acid) composite coating on magnesium alloy AZ31

    NASA Astrophysics Data System (ADS)

    Zeng, Rong-Chang; Li, Xiao-Ting; Liu, Zhen-Guo; Zhang, Fen; Li, Shuo-Qi; Cui, Hong-Zhi

    2015-12-01

    A Zn-Al layered double hydroxide (ZnAl-LDH) coating consisted of uniform hexagonal nano-plates was firstly synthesized by co-precipitation and hydrothermal treatment on the AZ31 alloy, and then a poly(lactic acid) (PLA) coating was sealed on the top layer of the ZnAl-LDH coating using vacuum freeze-drying. The characteristics of the ZnAl-LDH/PLA composite coatings were investigated by means of XRD, SEM, FTIR and EDS. The corrosion resistance of the coatings was assessed by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). The results showed that the ZnAl-LDH coating contained a compact inner layer and a porous outer layer, and the PLA coating with a strong adhesion to the porous outer layer can prolong the service life of the ZnAl-LDH coating. The excellent corrosion resistance of this composite coating can be attributable to its barrier function, ion-exchange and self-healing ability.

  13. A nanocrystalline zirconium carbide coating as a functional corrosion-resistant barrier for polymer electrolyte membrane fuel cell application

    NASA Astrophysics Data System (ADS)

    Xu, Jiang; Li, ZhengYang; Xu, Song; Munroe, Paul; Xie, Zong-Han

    2015-11-01

    A ZrC nanocrystalline coating is engineered onto a Ti-6Al-4V substrate using a double cathode glow discharge technique in order to improve the corrosion resistance and long-term stability of this alloy. The new coating exhibits an extremely dense, homogeneous microstructure composed of equiaxed grains with an average grain size of ∼12 nm and is well adhered on the surface of the substrate. The corrosion behaviour of the coating is systematically investigated using various electrochemical methods, including potentiodynamic, potentiostatic polarizations and electrochemical impedance spectroscopy (EIS), in a simulated polymer electrolyte membrane fuel cell (PEMFC) operating circumstances under different temperatures. The results show that with rising temperature, the corrosion potential (Ecorr) decreases and the corrosion current density (icorr) of the ZrC coated specimen increases, indicating that the corrosion resistance decreased with increasing temperature. However, at a given temperature, the ZrC-coated Ti-6Al-4V alloy has a higher Ecorr and lower icorr as compared to the bare substrate. The results of EIS measurements show that the values of the resistance for the ZrC coated Ti-6Al-4V alloy are three orders of magnitude larger than those of Ti-6A1-4V in the simulated PEMFC environment.

  14. The role of aluminum surface alloying in improving the corrosion resistance of silicon nitride under the influence of sodium vapor

    NASA Astrophysics Data System (ADS)

    Cheong, Yong Suk

    Corrosion of silicon nitride (Sisb3Nsb4) and associated degradation processes can severely limit the performance and reliability of advanced engine and structural systems employing it as a key component. The corrosion resistance of Sisb3Nsb4 is adversely affected by sodium, a reactive species commonly present in many service environments. Despite a number of studies on the sodium-accelerated corrosion, few attempts have been made to reduce the adverse effects of sodium on the corrosion resistance of Sisb3Nsb4. This work aimed to investigate the detailed role of aluminum surface alloying in minimizing the detrimental effect of sodium on the corrosion behavior of Sisb3Nsb4. Ion implantation was used as an alloying tool and pure hot-isostatically-pressed Sisb3Nsb4 as a base material. Surface regions (˜200nm) of highly polished Sisb3Nsb4 platelets were implanted with aluminum at multi-energies and multi-doses to achieve a uniform concentration distribution of 1, 5, and 10 at.%. Unimplanted and implanted Sisb3Nsb4 samples were exposed in atmospheric pressure oxygen enriched with 100 and 220 ppm sodium nitrate vapor at 900sp°-1100sp°C for 0.5 to 8 hours. Kinetics of corrosion were evaluated using profilometry in conjunction with etch patterning. The morphological, structural, and chemical characteristics of the corrosion layers were studied using various analytical techniques which include x-ray diffraction, secondary electron microscopy, atomic absorption analysis, Raman spectroscopy, and secondary ion mass spectroscopy. This investigation has shown that, under the influence of sodium, corrosion of unimplanted Sisb3Nsb4 follows a rapid and linear kinetic law. The corrosion layers are non-protective and rough. They also exhibit a high degree of morphological and phase instability, which can be attributed to increased thermodynamic and kinetic tendency towards the formation of low eutectic products, phase separation, and devitrification in the corrosion layer. Aluminum

  15. The effects of RE and Si on the microstructure and corrosion resistance of Zn-6Al-3Mg hot dip coating

    NASA Astrophysics Data System (ADS)

    Li, Shiwei; Gao, Bo; Yin, Shaohua; Tu, Ganfeng; Zhu, Guanglin; Sun, Shuchen; Zhu, Xiaoping

    2015-12-01

    The effects of Si and RE on the microstructure and corrosion resistance of Zn-6Al-3Mg coating (ZAM) have been investigated. Surface morphology observations of the coating and corrosion products reveal that the additions of Si and rare earth metals (RES) improve the microstructural homogeneity of ZAMSR coating and stability of corrosion products formed on ZAMSR coating. Moreover, only uniform corrosion occurs in ZAMSR coating during the corrosion test, while intergranular corrosion and pitting occur in ZAM. As a result, the corrosion resistance of ZAM coating is improved by the additions of Si and RES.

  16. Development of Advanced Wear and Corrosion Resistant Systems Through Laser Surface Alloying and Materials Simulations

    SciTech Connect

    R. P. Martukanitz and S. Babu

    2007-05-03

    Laser surfacing in the form of cladding, alloying, and modifications are gaining widespread use because of its ability to provide high deposition rates, low thermal distortion, and refined microstructure due to high solidification rates. Because of these advantages, laser surface alloying is considered a prime candidate for producing ultra-hard coatings through the establishment or in situ formation of composite structures. Therefore, a program was conducted by the Applied Research Laboratory, Pennsylvania State University and Oak Ridge National Laboratory to develop the scientific and engineering basis for performing laser-based surface modifications involving the addition of hard particles, such as carbides, borides, and nitrides, within a metallic matrix for improved wear, fatigue, creep, and corrosion resistance. This has involved the development of advanced laser processing and simulation techniques, along with the refinement and application of these techniques for predicting and selecting materials and processing parameters for the creation of new surfaces having improved properties over current coating technologies. This program has also resulted in the formulation of process and material simulation tools capable of examining the potential for the formation and retention of composite coatings and deposits produced using laser processing techniques, as well as positive laboratory demonstrations in producing these coatings. In conjunction with the process simulation techniques, the application of computational thermodynamic and kinetic models to design laser surface alloying materials was demonstrated and resulted in a vast improvement in the formulation of materials used for producing composite coatings. The methodology was used to identify materials and to selectively modify microstructures for increasing hardness of deposits produced by the laser surface alloying process. Computational thermodynamic calculations indicated that it was possible to induce the

  17. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez Mariano; Angel Sanjurjo

    2006-09-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. The primary activity this period was preparation and presentation of the findings on this project at the Twenty-Third annual Pittsburgh Coal Conference. Dr. Malhotra attended this conference and presented a paper. A copy of his presentation constitutes this quarterly report.

  18. Nanoscale precipitation in hot rolled sheet steel

    NASA Astrophysics Data System (ADS)

    Sun, Jun

    Some newer hot rolled high strength low alloy (HSLA) steels with a single phase ferrite matrix have obtained substantial strengthening from nanoscale precipitation. These HSLA are reported to have a good combination of strength, ductility and hole-expansion ability. In the current work, Gleeble ® 3500 torsion testing was employed to simulate the hot rolling process with varying run-out table cooling rates and coiling temperatures on five microalloyed steels with additions of Ti, Nb, Mo, Cr and V, to investigate the effects of microalloy additions and processing conditions on microstructures as well as mechanical properties. Subsized tensile specimens obtained from as-twisted torsion samples were used to evaluate mechanical properties. The precipitation states of the five steels with different processing conditions were characterized using extraction replica TEM. Comparison of microstructures and mechanical properties was discussed. Characterization of the microstructure via light optical microscopy showed the matrix microstructure was mainly influenced by coiling temperature, which indicates that the transformation from austenite to ferrite occurred during the coiling period. A higher Ti content was shown to reduce the second constituent fractions. Investigation of carbon extraction replica specimens via TEM revealed the presence of nanoscale precipitation. Extensive nanoscale precipitation was observed in most of the specimens having a polygonal ferrite matrix, while in the granular bainite/ferrite microstructure at lower temperatures, fewer microalloy carbides were present. The specimens with polygonal ferrite had similar or higher yield strength than the specimens with granular bainite microstructure, which suggests the effectiveness of precipitation strengthening from extensive nanoscale precipitates. In the Nb-Mo steel, more significant strengthening due to grain refinement was evident. Yield strength values were less than reported for JFE's "NANOHITEN

  19. Influence of Applied Voltage and Film-Formation Time on Microstructure and Corrosion Resistance of Coatings Formed on Mg-Zn-Zr-Ca Bio-magnesium Alloy

    NASA Astrophysics Data System (ADS)

    Yandong, Yu; Shuzhen, Kuang; Jie, Li

    2015-09-01

    The influence of applied voltage and film-formation time on the microstructure and corrosion resistance of coatings formed on a Mg-Zn-Zr-Ca novel bio-magnesium alloy has been investigated by micro-arc oxidation (MAO) treatment. Phase composition and microstructure of as-coated samples were analyzed by the x-ray diffraction, energy dispersive x-ray spectroscopy and scanning electron microscopy. And the porosity and average of micro-pore aperture of the surface on ceramic coatings were analyzed by general image software. Corrosion microstructure of as-coated samples was caught by a microscope digital camera. The long-term corrosion resistance of as-coated samples was tested in simulated body fluid for 30 days. The results showed that the milky white smooth ceramic coating formed on the Mg-Zn-Zr-Ca novel bio-magnesium alloy was a compound of MgO, Mg2SiO4 and MgSiO3, and its corrosion resistance was significantly improved compared with that of the magnesium substrate. In addition, when the MAO applied voltage were 450 V and 500 V and film-formation time were 9 min and 11 min, the surface micro-morphology and the corrosion resistance of as-coated samples were relatively improved. The results provided a theoretical foundation for the application of the Mg-Zn-Zr-Ca novel bio-magnesium alloy in biomedicine.

  20. Hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications

    SciTech Connect

    Seals, Roland D.

    2015-08-18

    The present disclosure relates generally to hardface coating systems and methods for metal alloys and other materials for wear and corrosion resistant applications. More specifically, the present disclosure relates to hardface coatings that include a network of titanium monoboride (TiB) needles or whiskers in a matrix, which are formed from titanium (Ti) and titanium diboride (TiB.sub.2) precursors by reactions enabled by the inherent energy provided by the process heat associated with coating deposition and, optionally, coating post-heat treatment. These hardface coatings are pyrophoric, thereby generating further reaction energy internally, and may be applied in a functionally graded manner. The hardface coatings may be deposited in the presence of a number of fluxing agents, beta stabilizers, densification aids, diffusional aids, and multimode particle size distributions to further enhance their performance characteristics.

  1. Selective dissolution in copper-tin alloys: Formation of corrosion- resistant patina on ancient Chinese bronze mirrors

    SciTech Connect

    Taube, M. |; Davenport, A.J.; King, A.H.; Chase, T. III

    1996-07-01

    Many ancient Chinese bronze mirrors have survived with a patina that leaves the delicate relief surface decorations intact. The microstructure of these ancient mirrors is two-phase and consists of acicular {alpha}-phase (Cu-rich) regions encased in a {delta}-phase (Sn-rich) matrix. At the surface, there is evidence of selective dissolution of the ct phase; the cc-phase regions are replaced pseudomorphically by a mineral product with the {delta} phase remaining metallic. Electrochemical polarization has been used to drive the copper dealloying process in modem, cast bronze. Synchrotron x-ray diffraction was employed to compare the ancient samples with those that were prepared potentiostatically. Poorly crystallized tin oxide (SnO{sub 2}) was found in the {alpha} replacement products of both sample types. The corrosion-resistance of the potentiostatically-treated bronze samples was tested by atmospheric exposure. Comparison with exposed, untreated samples indicated that the treatment was protective.

  2. Improving the corrosion resistance of nitinol by plasma-immersion ion implantation with silicon for biomedical applications

    NASA Astrophysics Data System (ADS)

    Abramova, P. V.; Korshunov, A. V.; Lotkov, A. I.; Kashin, O. A.; Borisov, D. P.

    2015-11-01

    Cyclic voltammetry and potentiostatic polarization have been applied to study electrochemical behavior and to determine corrosion resistance of nitinol, which surface was modified with silicon using plasma-immersion ion implantation, in 0.9 % NaCl solution and in artificial blood plasma. It was found out that continuous, and also homogeneous in composition thin Si-containing layers are resistant to corrosion damage at high positive potentials in artificial physiological solutions due to formation of stable passive films. Breakdown potential Eb of Si-modified NiTi depends on the character of silicon and Ni distribution at the alloy surface, Eb values amounted to 0.9-1.5 V (Ag/AgCl/KCl sat.) for the alloy samples with continuous Si-containing surface layers and with decreased Ni surface concentration.

  3. One-step spray-coating process for the fabrication of colorful superhydrophobic coatings with excellent corrosion resistance.

    PubMed

    Li, Jian; Wu, Runni; Jing, Zhijiao; Yan, Long; Zha, Fei; Lei, Ziqiang

    2015-10-01

    A simple method was used to generate colorful hydrophobic stearate particles via chemical reactions between inorganic salts and sodium stearate. Colored self-cleaning superhydrophobic coatings were prepared through a facile one-step spray-coating process by spraying the stearate particle suspensions onto stainless steel substrates. Furthermore, the colorful superhydrophobic coating maintains excellent chemical stability under both harsh acidic and alkaline circumstances. After being immersed in a 3.5 wt % NaCl aqueous solution for 1 month, the as-prepared coatings remained superhydrophobic; however, they lost their self-cleaning property with a sliding angle of about 46 ± 3°. The corrosion behavior of the superhydrophobic coatings on the Al substrate was characterized by the polarization curve and electrochemical impedance spectroscopy (EIS). The electrochemical corrosion test results indicated that the superhydrophobic coatings possessed excellent corrosion resistance, which could supply efficient and long-term preservation for the bare Al substrate. PMID:26365307

  4. Effect of chromuium, aluminum, and titanium on the corrosion resistance of nickel in molten sodium sulfate and chloride

    SciTech Connect

    Oryshich, I.V.

    1985-09-01

    The author reports on a study whose purpose was to determine the corrosion of binary nickel alloys, containing aluminum, titanium and chromium, in molten sodium sulfate and chloride. The work was undertaken because under operating conditions, gas-turbine materials are subject to oxidation and high-temperature corrosion caused by contact with molten salt based on sodium sulfate formed during fuel combustion. It is concluded that: on alloying nickel with chromium, resistance to sulfide corrosion increases, but with aluminum and titanium it is reduced; alloying nickel with aluminum, titanium (up to 6-8 %) and chromium (up to 10-12 %) leads to an increase in its resistance to the action of molten sodium chloride; and, binary Ni-Al, Ni-Ti and ternary Ni-Al-Ti alloys have a lower corrosion resistance in sodium solfate than in sodium chloride.

  5. Effect of exposure time on corrosion resistance of prepassivated UNS S31603 SS in the Gulf of Mexico

    SciTech Connect

    Acuiia, N.; Herniindet-Duque, G.

    1998-12-31

    The effect of exposure time, in the Gulf of Mexico, on the UNS S3 1603 stainless steel (SS) pitting corrosion resistance (PCR), was studied for 30 days using both open circuit potential (OCP) and potentiodynamic polarization (PP) techniques. Biofilm formation and corrosion attack were subsequently observed using scanning electron microscope (SEM) and atomic force microscopy (AFM). It was found that microorganisms colonizing the steel specimen`s surface during the first three days of testing, modified the OCP towards electropositive values, increasing the risk of pitting corrosion. It was also observed, that the SS specimens were most sensitive to pitting corrosion within the first fifteen days of exposure in seawater, decreasing this sensitivity during the last week, probably due to a decay in the biological activity and better behavior of the passive film.

  6. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    PubMed

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed. PMID:16930831

  7. 1999 F. N. Speller award lecture: Extending the limits of growth through development of corrosion-resistant steel products

    SciTech Connect

    Townsend, H.E. )

    1999-06-01

    The costs of corrosion have been estimated at [approximately]4.2% of the gross domestic product (GDP) or [approximately]$330 billion in 1997 for the United States. However, when the potential effects on extending resource productivity are taken into account, the benefits of corrosion control are substantially greater. Previous reports have suggested that more efficient utilization of resources is essential to avoiding serious economic collapse in the next century. In preventing corrosion losses, corrosion specialists can extend the Earth's materials and energy resources, reduce pollution, and improve the quality of life for future generations. Three examples of achieving significant increases in resource productivity through the development and implementation of corrosion-resistant steel products are: (1) galvanized sheet for automobiles, (2) weathering steel for bridges, and (3) 55% Al-Zn alloy-coated steel sheet for metal buildings.

  8. Inhibition of Staphylococcus aureus biofilm by a copper-bearing 317L-Cu stainless steel and its corrosion resistance.

    PubMed

    Sun, Da; Xu, Dake; Yang, Chunguang; Chen, Jia; Shahzad, M Babar; Sun, Ziqing; Zhao, Jinlong; Gu, Tingyue; Yang, Ke; Wang, Guixue

    2016-12-01

    The present study investigated the antibacterial performance, corrosion resistance and surface properties of antibacterial austenitic 317L-Cu stainless steel (317L-Cu SS). After 4.5wt% copper was added to 317L stainless steel (317L SS), the new alloy underwent solid solution and aging heat treatment. Fluorescent staining using 4',6-diamidino-2-phenylindole (DAPI) revealed that the 317L-Cu SS showed strong antibacterial efficacy, achieving a 99% inhibition rate of sessile Staphylococcus aureus cells after 5days. The corrosion data obtained by potentiodynamic polarization curves indicated that in comparison with 317L SS, the pitting potential and corrosion current density of 317L-Cu slightly decreased due to the addition of Cu. The 317L-Cu SS exhibited no cytotoxicity against zebrafish (Danio rerio) embryos. The experimental results in this study demonstrated that the new alloy has potential applications in medical and daily uses. PMID:27612768

  9. Three-step aging to obtain high strength and corrosion resistance in Al-Zn-Mg-Cu alloys

    SciTech Connect

    Brown, M.H.

    1984-10-16

    A three-step thermal aging method for improving the strength and corrosion resistance of an article comprising a solution heat treated aluminum alloy containing zinc, magnesium, copper and at least one element selected from the group consisting of chromium, manganese and zirconium. The article is precipitation hardened at about 175/sup 0/ to 325/sup 0/ F., heat treated for from several minutes to a few hours at a temperature of about 360/sup 0/ to 390/sup 0/ F. and again precipitation hardened at about 175/sup 0/ to 325/sup 0/ F. In a preferred embodiment the article treated comprises aluminum alloy 7075 in the T6 condition. The method of the invention is easier to control and is suitable for treating articles of greater thickness than other comparable methods.

  10. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2005-03-15

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we conducted two 300-hour tests. In the first test, we exposed samples at 900 C under conditions simulating the high-temperature heat recovery unit (HTHRU). The second test was at 370 C, corresponding to the filter units following the HTHRU. The tests were showed the resilience of silicon nitride as a coating component, and the new coating procedures better penetrated the pores in sintered metal filter samples. Finally, we also received samples that were exposed in the Wabash River plant. Unfortunately, all these samples, that were prepared last year, were severely eroded and/or corroded.

  11. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-09-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted several exposure tests with coated and uncoated coupons including a ''500-h'' test. The first experiment was a 316-h test and was designed to look at the performance of Ti/Ta nitride coatings, which seemed to fare the best in earlier tests. The next experiment was a 112-h test with a range of pure metals and commercially available materials. Its purpose was to help identify those metals that best withstood gasifier environment, and hence should be good ingredients for coatings. Finally, we ran a ''500-h'' test, which was also our milestone, with coupons coated with Ti/Ta nitride or Cr/Al coatings.

  12. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-06-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. In previous tests, we had frequently encountered problems with our steam generator that were exacerbated by the very low flow rates that we needed. During this period we installed a new computer-controlled system for injecting water into the steam generator that eliminated this problem. We also tested alloy coupons coated by using the improved procedures described in our last quarterly report. Most of these coatings were nitrided Ti and Ta coatings, either by themselves, or sometimes with barrier layers of Al and Si nitrides. The samples were tested for 300 h at 900 C in a gas stream designed to mimic the environment in the high temperature heat recovery unit (HTHRU). Three samples that showed least corrosion were exposed for an additional 100 h.

  13. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-12-01

    Heat exchangers, particle filters, turbines, and other components in an integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high-alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period, we conducted a simulated gasifier test primarily with TiN-coated steel samples. Although the test showed these coatings to offer significant protection against corrosion, they also revealed a lack of uniformity in the coatings. We spent a considerable amount of effort improving our coatings procedure as well as the fluidized bed reactor and its heater. Based on the results collected thus far, we selected 12 samples and sent them to ConocoPhillips for testing in their gasifier at the Wabash River Energy plant.

  14. Ferrographic analysis of wear debris generated in accelerated rolling element fatigue tests

    NASA Technical Reports Server (NTRS)

    Jones, W. R., Jr.; Parker, R. J.

    1977-01-01

    The types and quantities of wear particles generated during accelerated ball rolling contact fatigue tests were determined. Ball specimens were made of AMS 5749, a corrosion resistant, high-temperature bearing steel. The lubricant was a super-refined naphthenic mineral oil. Conditions included a maximum Hertz stress of 5.215 times 10 to the 9th power Pa and a shaft speed of 10,000 rpm. Four types of wear particles were observed; normal rubbing wear particles, fatigue spall particles, spheres, and friction polymer.

  15. Effect of Surface Alloying by Silicon on the Corrosion Resistance and Biocompatibility of the Binary NiTi

    NASA Astrophysics Data System (ADS)

    Psakhie, S. G.; Meisner, S. N.; Lotkov, A. I.; Meisner, L. L.; Tverdokhlebova, A. V.

    2014-07-01

    This paper presents the study on changes in element and phase compositions in the near-surface layer and on surface topography of the NiTi specimens after the silicon ion-beam treatment. The effect of these parameters of the near-surface layer on corrosion properties in biochemical solutions and biocompatibility with mesenchymal stem cells of rat marrow is studied. Ion-beam surface modification of the specimens was performed by a DIANA-3 implanter (Tomsk, Russia), using single-ion-beam pulses under oil-free pumping and high vacuum (10-4 Pa) conditions in a high-dose ion implantation regime. The fluence made 2 × 1017 cm-2, at an average accelerating voltage of 60 kV, and pulse repetition frequency of 50 Hz. The silicon ion-beam treatment of specimen surfaces is shown to bring about a nearly twofold improvement in the corrosion resistance of the material to attack by aqueous solutions of NaCl (artificial body fluid) and human plasma and a drastic decrease in the nickel concentration after immersion of the specimens into the solutions for ~3400 and ~6000 h, respectively (for the artificial plasma solution, a nearly 20-fold decrease in the Ni concentration is observed). It is shown that improvement of NiTi corrosion resistance after treatment by Si ions occurs mainly due to the formation of two-layer composite coating based on Ti oxides (outer layer) on the NiTi surface and adjacent inner layer of oxides, carbides, and silicides of the NiTi alloy components. Inner layer with high silicon concentration serves as a barrier layer preventing nickel penetration into biomedium. This, in our opinion, is the main reason why the NiTi alloy exhibits no cytotoxic properties after ion modification of its surface and leads to the biocompatibility improvement at the cellular level, respectively.

  16. Corrosion resistant nickel superalloy coatings laser-clad with a 6 kW high power diode laser (HPDL)

    NASA Astrophysics Data System (ADS)

    Tuominen, Jari; Honkanen, Mari; Hovikorpi, Jari; Vihinen, Jorma; Vuoristo, Petri; Maentylae, Tapio

    2003-03-01

    A series of exerpiments were performed to investigate the one-step laser cladding of Inconel 625 powder, injected off-axially onto Fe37 and 42CrMo4 substrates. The experiments were carried out using a 6 kW high power diode laser (HPDL) mounted to a 6 axis robot system. The rectangular shape of the delivering beam was focused to a spot size of 22 x 5 mm on the work piece. The coating samples were produced using different levels of powder feed rate (77 - 113 g/min), traveling speed (300 - 400 mm/min) and laser power (4.8 - 6 kW). Hot corrosion resistance of laser-clad Inconel 625 coatings were tested in Na2SO4 - V2O5 at 650°C for 1000 hours. Wet corrosion properties of the obtained coatings were tested in immersion tests in 3.5 wt.% NaCl solution. Diode laser power of 6 kW (808 and 940 nm) was high enough to produce 20 mm wide laser-clad tracks with a thickness of 2.5 mm in a single pass, when powder feed rate was more than 6 kg/h and traverse speed was 400 mm/min. Wet corrosion properties of laser-clad Inconel 625 coatings were found to be superior to sprayed and welded coatings. Hot corrosion resistance was even slightly better than corresponding wrought alloy. Finally, one-step HPDL cladding was demonstrated in coating of shaft for hydraulic cylinder with Inconel 625 powder. Due to high coating quality, high deposition rate and traverse speed HPDL devices are very promising for large area cladding applications.

  17. Polymer production by two newly isolated extremely halophilic archaea: application of a novel corrosion-resistant bioreactor.

    PubMed

    Hezayen, F F; Rehm, B H; Eberhardt, R; Steinbüchel, A

    2000-09-01

    A novel corrosion-resistant bioreactor composed of polyetherether ketone (PEEK), tech glass and silicium nitrite ceramics was constructed and applied for the cultivation of two newly isolated, extremely halophilic archaea producing poly(gamma-glutamic acid) (PGA), or poly(beta-hydroxy butyric acid) (PHB), respectively. These bacteria were isolated from hypersaline soil close to Aswan (Egypt). The isolate strain 40, which is related to the genus Natrialba, produced large amounts of PGA when cultivated on solid medium. Culture conditions were optimised applying the corrosion-resistant bioreactor. PGA production was dependent on NaCl concentration and occurred about at 20% (w/v) NaCl in the medium. A maximum cell density of about 1.6 g cell dry matter/l was obtained when the bioreactor was stirred and aerated in a batch fermentation process using proteose-peptone medium. The supernatant was monitored with respect to PGA formation, and after 90 h a maximum of 470 mg/l culture volume was detected by HPLC analysis. Culture conditions were optimized for the isolate 56, which accumulated PHB as intracellular granules. Batch fermentations in the stirred and aerated bioreactor applying acetate and n-butyric acid as carbon sources led to cell density of 2.28 g cell dry matter/l and a maximum PHB accumulation contributing to about 53% of cellular dry weight. About 4.6 g PHB were isolated from 10.6 g dried cells of strain 56, which exhibited a weight average molar mass of 2.3 x 10(5) g mol(-1) and a polydispersity of about 1.4. PMID:11030566

  18. Study on the growth and corrosion resistance of manganese phosphate coatings on 30CrMnMoTi alloy steel

    NASA Astrophysics Data System (ADS)

    Fang, Liang; Xie, Liang-bo; Hu, Jia; Li, Yun; Zhang, Wen-ting

    Due to containing some alloy elements such as chromium, 30CrMnMoTi steel is usually difficult to be phosphated. In present paper, the growth process of the phosphate coating on 30CrMnMoTi alloy steel fabricated by a high temperature manganese phosphating was investigated. The microstructure, surface morphology, composition and corrosion resistance of the phosphate coatings were analyzed by XRD, SEM, EDS and electrochemical polarization method, respectively. The time dependence of open circuit potential (OCP) and the weight of the coating were also measured. It is found that the phosphate coating is mainly composed of (Mn,Fe)5H2(PO4)4·4H2O and consists of a lot of close packed lump crystallites. Based on the time dependence of morphology and the weight of phosphate films, it shows that the phosphating process mainly includes three stages: corrosion of the substrate, creation and growth of phosphate crystal nucleus and thickening of phosphate coating. For 30CrMnMoTi steel, it takes at least 30 seconds and 3 minutes for the first and second step, respectively: at the beginning stage of phospahting process, a lot of bubbles emit, then a complete film will form at the end of bubbling, and the nucleation of phosphate film is inhomogeneous, phosphate crystal nucleus usually forms preferentially at grain boundary. The coating weight-time curve is similar to that of the parabolic growth. The electrochemical polarization measurement shows that the corrosion potentials of the phosphated steel shifted positively about 480 mV than the bare steel and the results of neutral salt spray test (NSS) could reach 24 h, indicating the phosphating improved the corrosion resistance of the 30CrMnMoTi alloy steel.

  19. Martensitic/ferritic steels as container materials for liquid mercury target of ESS

    SciTech Connect

    Dai, Y.

    1996-06-01

    In the previous report, the suitability of steels as the ESS liquid mercury target container material was discussed on the basis of the existing database on conventional austenitic and martensitic/ferritic steels, especially on their representatives, solution annealed 316 stainless steel (SA 316) and Sandvik HT-9 martensitic steel (HT-9). Compared to solution annealed austenitic stainless steels, martensitic/ferritic steels have superior properties in terms of strength, thermal conductivity, thermal expansion, mercury corrosion resistance, void swelling and irradiation creep resistance. The main limitation for conventional martensitic/ferritic steels (CMFS) is embrittlement after low temperature ({le}380{degrees}C) irradiation. The ductile-brittle transition temperature (DBTT) can increase as much as 250 to 300{degrees}C and the upper-shelf energy (USE), at the same time, reduce more than 50%. This makes the application temperature range of CMFS is likely between 300{degrees}C to 500{degrees}C. For the present target design concept, the temperature at the container will be likely controlled in a temperature range between 180{degrees}C to 330{degrees}C. Hence, CMFS seem to be difficult to apply. However, solution annealed austenitic stainless steels are also difficult to apply as the maximum stress level at the container will be higher than the design stress. The solution to the problem is very likely to use advanced low-activation martensitic/ferritic steels (LAMS) developed by the fusion materials community though the present database on the materials is still very limited.

  20. Electrochemical and passivation behavior investigation of ferritic stainless steel in simulated concrete pore media.

    PubMed

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Xiao, Kui; Li, Xiaogang

    2015-12-01

    The applications of stainless steel are one of the most reliable solutions in concrete structures to reduce chloride-induced corrosion problems and increase the structures service life, however, due to high prices of nickel, especially in many civil engineering projects, the austenitic stainless steel is replaced by the ferritic stainless steels. Compared with austenite stainless steel, the ferritic stainless steel is known to be extremely resistant of stress corrosion cracking and other properties. The good corrosion resistance of the stainless steel is due to the formation of passive film. While, there is little literature about the electrochemical and passive behavior of ferritic stainless steel in the concrete environments. So, here, we present the several corrosion testing methods, such as the potentiodynamic measurements, EIS and Mott-Schottky approach, and the surface analysis methods like XPS and AES to display the passivation behavior of 430 ferritic stainless steel in alkaline solution with the presence of chloride ions. These research results illustrated a simple and facile approach for studying the electrochemical and passivation behavior of stainless steel in the concrete pore environments. PMID:26501086

  1. Electrochemical and passivation behavior investigation of ferritic stainless steel in simulated concrete pore media

    PubMed Central

    Luo, Hong; Su, Huaizhi; Dong, Chaofang; Xiao, Kui; Li, Xiaogang

    2015-01-01

    The applications of stainless steel are one of the most reliable solutions in concrete structures to reduce chloride-induced corrosion problems and increase the structures service life, however, due to high prices of nickel, especially in many civil engineering projects, the austenitic stainless steel is replaced by the ferritic stainless steels. Compared with austenite stainless steel, the ferritic stainless steel is known to be extremely resistant of stress corrosion cracking and other properties. The good corrosion resistance of the stainless steel is due to the formation of passive film. While, there is little literature about the electrochemical and passive behavior of ferritic stainless steel in the concrete environments. So, here, we present the several corrosion testing methods, such as the potentiodynamic measurements, EIS and Mott–Schottky approach, and the surface analysis methods like XPS and AES to display the passivation behavior of 430 ferritic stainless steel in alkaline solution with the presence of chloride ions. These research results illustrated a simple and facile approach for studying the electrochemical and passivation behavior of stainless steel in the concrete pore environments. PMID:26501086

  2. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2006-06-30

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several coated and exposed samples of 409 steel by scanning electron microscopy (SEM) and energy-dispersive X-ray (EDX). We report here on findings of this analysis: (1) A SS409 coupon that was coated with multilayered combined nitrides of Ti, Al, and Si showed adherent coatings on the surface; (2) A similarly coated coupon, after exposure to simulated coal gas at 900 C for 300 h, revealed that the coating has cracked during the exposure; (3) An SS409 coupon that was coated with nitrides of Ti and Si with a barrier layer of tungsten in between to improve the adhesion of the coating and to prevent outward diffusion of iron to the surface. (4) A porous coupon was coated with nitrides of Ti and Al and examination of the coupon revealed deposition of Ti at the interior surfaces. A similarly prepared coupon was exposed to simulated coal gas at 370 C for 300 h, and it showed no corrosion.

  3. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Jordi Perez-Mariano; Angel Sanjurjo

    2007-03-31

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the hightemperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period, we analyzed several 409 low alloy steel samples after coating them in our fluidized bed reactor and also after exposing them to our corrosion test. We report the following findings: 1. A protective coating was deposited inside a porous 409 steel sample to protect it from sulfidation attack. The coating was based on a combination of Si diffusion layer, Nb interlayer and nitrides of titanium and silicon. 2. Analysis of solid coupons exposed to simulated coal gas at 900 C for 300 h showed that multilayer metal/ceramic coatings provide a better protection than ceramic coatings. 3. Deposition of several ceramic/metal multilayer coatings showed that coatings with niobium and tantalum interlayers have good adhesion. However, coatings with a tungsten interlayer suffered localized delaminating and coatings with Zr interlayers showed poor adhesion. 4. Analysis of solid coupons, coated with the above-mentioned multilayer films, after exposure to simulated coal gas at 900 C for 300 h showed that niobium is the best candidate for interlayer material.

  4. Diffusion Coatings for Corrosion-Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2006-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high-temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low-cost alloy may improve its resistance to such sulfidation attack, and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this period we tested coated alloy coupons under conditions designed to mimic the conditions in the filter unit after the high-temperature heat recovery unit (HTHRU). The filter unit is another important area where corrosion has caused unscheduled downtime, and the remedy has been the use of sintered metal tubes made of expensive alloys such as inconel. The objective of our test was to determine if those coatings on 400-series steel that were not able to withstand the harsher conditions of the HTHRU, may be sufficiently resistant for use in the filter unit, at the reduced temperatures. Indeed, most of our coatings survived well; the exceptions were the coated porous samples of SS316. We continued making improvements to our coatings apparatus and the procedure began during the last quarter. As a result of these modifications, the coupons we are now producing are uniform. We describe the improved procedure for preparing diffusion coatings. Finally, because porous samples of steel in grades other than SS316 are not readily available, we also decided to procure SS409 powder and fabricate our own sintered porous coupons.

  5. Microtexture of constituent phases in a heavily warm- rolled and annealed duplex stainless steel

    NASA Astrophysics Data System (ADS)

    Zaid, M.; Bhattacharjee, P. P.

    2015-04-01

    Evolution of microtexture during isothermal annealing of a heavily warm-rolled Fe- 0.08%C-24.18%Cr-10.5%Ni duplex stainless steel (DSS) having approximately equal volume fraction of ferrite and austenite was investigated in the present work. The DSS was warm-rolled to ∼90% reduction in thickness at three different temperatures, namely, 225°C, 425°C and 625°C followed by isothermal annealing at 1175°C for different length of time. Austenite showed pure metal or copper type texture at different warm-rolling temperatures. In contrast, the texture of ferrite in different warm-rolled DSS revealed the presence of RD (RD//<110>) and ND (ND//<111>) fibers. The annealing texture of austenite showed retention of the deformation texture components while ferrite revealed strong RD-fiber.

  6. Comminuting irradiated ferritic steel

    DOEpatents

    Bauer, Roger E.; Straalsund, Jerry L.; Chin, Bryan A.

    1985-01-01

    Disclosed is a method of comminuting irradiated ferritic steel by placing the steel in a solution of a compound selected from the group consisting of sulfamic acid, bisulfate, and mixtures thereof. The ferritic steel is used as cladding on nuclear fuel rods or other irradiated components.

  7. Microstructure and texture of Nb + Ti stabilized ferritic stainless steel

    SciTech Connect

    Yan Haitao Bi Hongyun; Li Xin; Xu Zhou

    2008-12-15

    The microstructure, texture and grain boundary character distribution of Nb + Ti stabilized ferritic stainless steel were analyzed using scanning electron microscopy, transmission electron microscopy and X-ray diffraction. The addition of alloying elements such as Ti and Nb to ferritic stainless steel causes the formation of TiN, NbC and Fe{sub 2}Nb. The textures of cold rolled samples were dominated by the {alpha}-fiber, while the textures of annealed samples exhibit a very strong {gamma}-fiber. The changes in texture are closely related to the grain boundary characteristics.

  8. CONTROL FOR ROLLING MILL

    DOEpatents

    Shuck, A.B.; Shaw, W.C.

    1961-06-20

    A plutonium-rolling apparatus is patented that has two sets of feed rolls, shaping rolls between the feed rolls, and grippers beyond the feed rolls, which ready a workpiece for a new pass through the shaping rolls by angularly shifting the workpiece about its axis or transversely moving it on a line parallel to the axes of the shaping rolls. Actuation of each gripper for gripping or releasing the workpiece is produced by the relative positions assumed by the feed rolls adjacent to the gripper as the workpiece enters or leaves the feed rolls.

  9. XXIst Century Ferrites

    NASA Astrophysics Data System (ADS)

    Mazaleyrat, F.; Zehani, K.; Pasko, A.; Loyau, V.; LoBue, M.

    2012-05-01

    Ferrites have always been a subject of great interest from point of view of magnetic application, since the fist compass to present date. In contrast, the scientific interest for iron based magnetic oxides decreased after Ørsted discovery as they where replaced by coil as magnetizing sources. Neel discovery of ferrimagnetism boosted again interest and leads to strong developments during two decades before being of less interest. Recently, the evolution of power electronics toward higher frequency, the downsizing of ceramics microstucture to nanometer scale, the increasing price of rare-earth elements and the development of magnetocaloric materials put light again on ferrites. A review on three ferrite families is given herein: harder nanostructured Ba2+Fe12O19 magnet processed by spark plasma sintering, magnetocaloric effect associated to the spin transition reorientation of W-ferrite and low temperature spark plasma sintered Ni-Zn-Cu ferrites for high frequency power applications.

  10. Standard specification for castings of iron-chromium-nickel-molybdenum corrosion-resistant, duplex (austenitic/ferritic) for general application. ASTM standard

    SciTech Connect

    1998-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.18 on Castings. Current edition approved Nov. 10, 1997 and published August 1998. Originally published as A 890-88. Last previous edition was A 890/A 890M-94a.

  11. Development of Advanced Corrosion-Resistant Fe-Cr-Ni Austenitic Stainless Steel Alloy with Improved High Temperature Strenth and Creep-Resistance

    SciTech Connect

    Maziasz, PJ

    2004-09-30

    In February of 1999, a Cooperative Research and Development Agreement (CRADA) was undertaken between Oak Ridge National Laboratory (ORNL) and Special Metals Corporation-Huntington Alloys (formerly INCO Alloys International, Inc.) to develop a modified wrought austenitic stainless alloy with considerably more strength and corrosion resistance than alloy 800H or 800HT, but with otherwise similar engineering and application characteristics. Alloy 800H and related alloys have extensive use in coal flue gas environments, as well as for tubing or structural components in chemical and petrochemical applications. The main concept of the project was make small, deliberate elemental microalloying additions to this Fe-based alloy to produce, with proper processing, fine stable carbide dispersions for enhanced high temperature creep-strength and rupture resistance, with similar or better oxidation/corrosion resistance. The project began with alloy 803, a Fe-25Cr-35NiTi,Nb alloy recently developed by INCO, as the base alloy for modification. Smaller commercial developmental alloy heats were produced by Special Metals. At the end of the project, three rounds of alloy development had produced a modified 803 alloy with significantly better creep resistance above 815EC (1500EC) than standard alloy 803 in the solution-annealed (SA) condition. The new upgraded 803 alloy also had the potential for a processing boost in that creep resistance for certain kinds of manufactured components that was not found in the standard alloy. The upgraded 803 alloy showed similar or slightly better oxidation and corrosion resistance relative to standard 803. Creep strength and oxidation/corrosion resistance of the upgraded 803 alloy were significantly better than found in alloy 800H, as originally intended. The CRADA was terminated in February 2003. A contributing factor was Special Metals Corporation being in Chapter 11 Bankruptcy. Additional testing, further commercial scale-up, and any potential

  12. Superelasticity, corrosion resistance and biocompatibility of the Ti-19Zr-10Nb-1Fe alloy.

    PubMed

    Xue, Pengfei; Li, Yan; Li, Kangming; Zhang, Deyuan; Zhou, Chungen

    2015-05-01

    Microstructure, mechanical properties, superelasticity and biocompatibility of a Ti-19Zr-10Nb-1Fe alloy are investigated. X-ray diffraction spectroscopy and transmission electron microscopy observations show that the as-cast Ti-19Zr-10Nb-1Fe alloy is composed of α' and β phases, but only the β phase exists in the as-rolled and as-quenched alloys. The tensile stress-strain tests indicate that the as-quenched alloy exhibits a good combination of mechanical properties with a large elongation of 25%, a low Young's modulus of 59 GPa and a high ultimate tensile stress of 723 MPa. Superelastic recovery behavior is found in the as-quenched alloy during tensile tests, and the corresponding maximum of superelastic strain is 4.7% at the pre-strain of 6%. A superelastic recovery of 4% with high stability is achieved after 10 cyclic loading-unloading training processes. Potentiodynamic polarization and ion release measurements indicate that the as-quenched alloy shows a lower corrosion rate in Hank's solution and a much less ion release rate in 0.9% NaCl solution than those of the NiTi alloys. Cell culture results indicate that the osteoblasts' adhesion and proliferation are similar on both the Ti-19Zr-10Nb-1Fe and NiTi alloys. A better hemocompatibility is confirmed for the as-quenched Ti-19Zr-10Nb-1Fe alloy, attributed to more stable platelet adhesion and small activation degree, and a much lower hemolysis rate compared with the NiTi alloy. PMID:25746260

  13. Passivation and Corrosion Behavior of Modified Ferritic-Pearlitic Railway Axle Steels

    NASA Astrophysics Data System (ADS)

    Moon, A. P.; Sangal, S.; Srivastav, Simant; Gajbhiye, N. S.; Mondal, K.

    2015-01-01

    Electrochemical polarization behavior of two newly developed ferritic-pearlitic railway axle steels (MS3 and MS6) and the standard Indian conventional axle steel has been studied in sodium borate buffer solution of pH 8.4 with and without the presence of NaCl. The polarization behavior of both the new axle steels shows close resemblance, whereas, different polarization behavior has been observed for the conventional axle steel. Electrochemical impedance spectroscopy measurements have clearly reflected significantly improved passivation behavior for the newly developed steels compared to that of the conventional axle steel. NaCl salt fog exposure tests have also shown superior corrosion resistance of the newly developed axle steels as compared to the conventional axle steel. Higher surface roughness on the corroded conventional axle steel has also been observed compared to the smoother surface in case of the new axle steels. Higher corrosion resistance of the new axle steels has been attributed to their finer microstructure and strongly adherent protective rusts.

  14. Tribological and corrosion behaviors of warm-and hot-rolled Ti-13Nb-13Zr alloys in simulated body fluid conditions.

    PubMed

    Lee, Taekyung; Mathew, Eshaan; Rajaraman, Santhosh; Manivasagam, Geetha; Singh, Ashok Kumar; Lee, Chong Soo

    2015-01-01

    Development of submicrocrystalline structure in biomedical alloy such as Ti-13Nb-13Zr (in wt%) through warm-rolling process has been found to enhance mechanical properties compared to conventional thermomechanical processing routes including hot-rolling process. The present study investigated the tribological and corrosion behaviors of warm-rolled (WR) and hot-rolled Ti-13Nb-13Zr alloys which have not been studied to date. Both tribological and corrosion experiments were carried out in simulated body fluid conditions (Hank's solution at 37°C) based on the fact that the investigated alloys would be used in a human body as orthopedic implants. The WR Ti-13Nb-13Zr demonstrated a submicrocrystalline structure that provided a significant enhancement in hardness, strength, and corrosion resistance. Meanwhile, there was no notable difference in wear resistance between the WR and hot-rolled samples despite the different microstructure and hardness. The present study confirmed the enormous potential of WR Ti-13Nb-13Zr with not only great mechanical properties but also high corrosion resistance in the simulated body fluid. PMID:26491322

  15. Tribological and corrosion behaviors of warm-and hot-rolled Ti-13Nb-13Zr alloys in simulated body fluid conditions

    PubMed Central

    Lee, Taekyung; Mathew, Eshaan; Rajaraman, Santhosh; Manivasagam, Geetha; Singh, Ashok Kumar; Lee, Chong Soo

    2015-01-01

    Development of submicrocrystalline structure in biomedical alloy such as Ti-13Nb-13Zr (in wt%) through warm-rolling process has been found to enhance mechanical properties compared to conventional thermomechanical processing routes including hot-rolling process. The present study investigated the tribological and corrosion behaviors of warm-rolled (WR) and hot-rolled Ti-13Nb-13Zr alloys which have not been studied to date. Both tribological and corrosion experiments were carried out in simulated body fluid conditions (Hank’s solution at 37°C) based on the fact that the investigated alloys would be used in a human body as orthopedic implants. The WR Ti-13Nb-13Zr demonstrated a submicrocrystalline structure that provided a significant enhancement in hardness, strength, and corrosion resistance. Meanwhile, there was no notable difference in wear resistance between the WR and hot-rolled samples despite the different microstructure and hardness. The present study confirmed the enormous potential of WR Ti-13Nb-13Zr with not only great mechanical properties but also high corrosion resistance in the simulated body fluid. PMID:26491322

  16. New surface-hardened, low-modulus, corrosion-resistant Ti-13Nb-13Zr alloy for total hip arthroplasty.

    PubMed

    Davidson, J A; Mishra, A K; Kovacs, P; Poggie, R A

    1994-01-01

    To optimize the performance of total hip replacement, scientists and clinicians are seeking new materials and noncemented, press-fit designs that can improve load transfer to the bone and reduce the incidence of loosening and thigh pain. Currently used Co-Cr-Mo alloy has a relatively high elastic modulus (E = 227 GPa), which limits its ability to transfer load to the surrounding bone in the proximal calcar region. Thus to improve load transfer, designs are considered with less cross-sectional area to increase flexibility, but at the expense of fit and fill, and thus stability of the implant within the bone. Should stem loosening occur, the stem stresses may exceed the relatively low fatigue strength of the Co-Cr-Mo alloy and lead to stem breakage. To improve these conditions, lower modulus Ti-6Al-4V alloy (E = 115 GPa) is being used. More recently, a new lower-modulus (E = 79 GPa) Ti-13Nb-13Zr alloy has been developed which does not contain any elemental constituents associated with adverse cell response (i.e., Co, Cr, Mo, Ni, Fe, Al, V), and which possesses comparable or superior strength and toughness to existing Ti-6Al-4V alloy. The carefully selected Nb and Zr constituents improve bone biocompatibility and corrosion resistance compared to that of currently used implant metals. Additionally, a unique diffusion hardening (DH) treatment can be conducted during the age-hardening process of this near-beta alloy to produce a hardened surface with abrasion resistance superior to that of Co-Cr-Mo alloy. This also provides an improvement in the micro-fretting tendencies that may occur within femoral head-neck taper regions and modular interfaces of other implant designs. The present study describes the metallurgy and mechanical properties of this unique low modulus Ti-13Nb-13Zr alloy, and the heat treatments used to obtain the high strength, corrosion resistance, and surface hardening that renders this biocompatible alloy well-suited for press fit hip replacement

  17. Mechanical Property and Corrosion Resistance Evaluations of Ti-6Al-7Nb Alloy Brazed with Bulk Metallic Glasses

    SciTech Connect

    Miura, E.; Kato, H.; Ogata, Toshiaki; Nishiyama, Nobuyuki; Specht, Eliot D; Shiraishi, Takanobu; Inoue, A.; Hisatsune, K.

    2007-01-01

    Exploitation of metallic glass as new brazing filler for Ti-based biomedical alloy was attempted. Ti-6Al-7Nb was used as a brazed material, and candidates of bulk metallic glass brazing filler were Cu60Hf25Ti15, Mg65Cu25Gd10, Zr55Cu30Al10Ni5 and Pd40Cu30P20Ni10. Convergence infrared-ray brazing was conducted for brazing Ti-6Al-7Nb/metallic glass in Ar atmosphere. After brazing, hardness measurement, X-ray tomography, cross-sectional observation, artificial saliva immersion test and tensile test were performed to evaluate brazability, mechanical property and corrosion resistance of the obtained brazing joints. The results of brazing using these metallic glass fillers show that all the metallic glasses were brazable to Ti-6Al-7Nb except for Mg65Cu25Gd10. Mg65Cu25Gd10, Cu60Hf25Ti15 and their joints collapsed rapidly during immersion test. Zr55Cu30Al10Ni5 joint was the best in terms of degradation resistance; however, tensile strength was inferior to the conventional one. Pd40Cu30Ni10P20 filler and Zr55Cu30Al10Ni5 filler and their joints did not show any collapse or tarnish during the immersion test. Pd40Cu30Ni10P20 joint showed the excellent properties in terms of both corrosion resistance and tensile strength, which were superior to a joint brazed using Ti-15Cu-25Ni conventional filler. X-ray tomograph indicates that fracture tends to occur in the vicinity of the brazing interface after tensile test. The brazed metallic glass fillers were fully crystallized, excluding Pd40Cu30Ni10P20 filler. Pd40Cu30Ni10P20 brazed filler contained mapleleaf like primary dendrite, peritectoid and a few microns interfacial reaction layer in glassy matrix. The results indicated that Pd40Cu30Ni10P20 is promising brazing filler for dental or biomaterial devices.

  18. Corrosion Resistance in Sodium Chloride Solution of Ni-Co-P Electro-Brush Amorphous Coatings to Replace Hard Chromium Coatings

    NASA Astrophysics Data System (ADS)

    Wang, Xiaohe; Lv, Biao; Hu, Zhenfeng; Xu, Binshi

    To remanufacture damaged hard chromium plating devices, Ni-Co-P alloy brush coating is developed by electro brush plating technique. Surface morphology, element composition and phase structure are separately investigated by Scanning Electron Microscopy, Energy Spectrometer and X-ray Diffraction. The results show that Ni-Co-P alloy coating gets typical 'packet shape' morphology and amorphous phase structure, with 9.9wt% P element. The corrosion resistance of Ni-Co-P alloy coating is also studied by electrochemical experiments and immersion tests. The results show that its corrosion resistance is superior to that of hard chromium plating, can be applied to the remanufacture of damaged hard chromium plating equipment.

  19. Synthesis and characterization of binder-free Cr3C2 coatings on nickel-based alloys for molten fluoride salt corrosion resistance

    NASA Astrophysics Data System (ADS)

    Brupbacher, Michael C.; Zhang, Dajie; Buchta, William M.; Graybeal, Mark L.; Rhim, Yo-Rhin; Nagle, Dennis C.; Spicer, James B.

    2015-06-01

    Under various conditions, chromium carbides appear to be relatively stable in the presence of molten fluoride salts and this suggests that their use in corrosion resistant coatings for fluoride salt environments could be beneficial. One method for producing these coatings is the carburization of sprayed Cr coatings using methane-containing gaseous precursors. This process has been investigated for the synthesis of binder-free chromium carbide coatings on nickel-based alloy substrates for molten fluoride salt corrosion resistance. The effects of the carburization process on coating microstructure have been characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM) in conjunction with energy dispersive spectroscopy (EDS). Both plasma-sprayed and cold-sprayed Cr coatings have been successfully converted to Cr3C2, with the mechanism of conversion being strongly influenced by the initial porosity in the as-deposited coatings.

  20. IBA analysis and corrosion resistance of TiAlPtN/TiAlN/TiAl multilayer films deposited over a CoCrMo using magnetron sputtering

    NASA Astrophysics Data System (ADS)

    Canto, C. E.; Andrade, E.; de Lucio, O.; Cruz, J.; Solís, C.; Rocha, M. F.; Alemón, B.; Flores, M.; Huegel, J. C.

    2016-03-01

    The corrosion resistance and the elemental profile of multilayer coatings of TiAlPtN/TiAlN/TiAl synthesized by Physical Vapor Deposition (PVD) reactive magnetron sputtering over a CoCrMo alloy substrate in 10 periods of 30 min each were analyzed and compared to those of the substrate alone and to that of a TiAlPtN single layer coating of the same thickness. The objective of the present work was to create multilayers with different amounts of Pt to enhance the corrosion resistance of a biomedical alloy of CoCrMo. Corrosion tests were performed using Simulated Body Fluid (SBF) using potentiodynamic polarization tests at typical body temperature. The elemental composition and thickness of the coatings were evaluated with the combination of two ion beam analysis (IBA) techniques: a Rutherford Backscattering Spectroscopy (RBS) with alpha beam and a Nuclear Reaction Analysis with a deuteron beam.