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Sample records for rotary drill bits

  1. Ultrasonic rotary-hammer drill

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph (Inventor); Badescu, Mircea (Inventor); Sherrit, Stewart (Inventor); Bao, Xiaoqi (Inventor); Kassab, Steve (Inventor)

    2010-01-01

    A mechanism for drilling or coring by a combination of sonic hammering and rotation. The drill includes a hammering section with a set of preload weights mounted atop a hammering actuator and an axial passage through the hammering section. In addition, a rotary section includes a motor coupled to a drive shaft that traverses the axial passage through the hammering section. A drill bit is coupled to the drive shaft for drilling by a combination of sonic hammering and rotation. The drill bit includes a fluted shaft leading to a distal crown cutter with teeth. The bit penetrates sampled media by repeated hammering action. In addition, the bit is rotated. As it rotates the fluted bit carries powdered cuttings helically upward along the side of the bit to the surface.

  2. Lubrication of rotary rock bits

    SciTech Connect

    MacPhail, J.; Gardner, H.

    1996-12-01

    The rotary rock bit is designed so that both the bearings and cutting structure work together as one unit. Should the bearings wear prematurely before the cutting structure is worn out, then the complete bit will rapidly deteriorate leading to a shortened bit life. The optimum bit run is when the bearings and cutting structure wear out simultaneously, having obtained a good footage and rate of penetration. This paper discusses reasons why users of rotary air blast hole bits encounter premature bit failure due to bearing failure. It also discusses a lubrication system designed for rotary rock bits to combat bearing failure.

  3. Rotary blasthole drilling update

    SciTech Connect

    Fiscor, S.

    2008-02-15

    Blasthole drilling rigs are the unsung heroes of open-pit mining. Recently manufacturers have announced new tools. Original equipment manufactures (OEMs) are making safer and more efficient drills. Technology and GPS navigation systems are increasing drilling accuracy. The article describes features of new pieces of equipment: Sandvik's DR460 rotary blasthole drill, P & H's C-Series drills and Atlas Copco's Pit Viper PV275 multiphase rotary blasthole drill rig. DrillNav Plus is a blasthole navigation system developed by Leica Geosystems. 5 photos.

  4. Large hole rotary drill performance

    SciTech Connect

    Workman, J.L.; Calder, P.N.

    1996-12-31

    Large hole rotary drilling is one of the most common methods of producing blastholes in open pit mining. Large hole drilling generally refers to diameters from 9 to 17 inch (229 to 432 mm), however a considerable amount of rotary drilling is done in diameters from 6{1/2} to 9 inch (165 to 229 mm). These smaller diameters are especially prevalent in gold mining and quarrying. Rotary drills are major mining machines having substantial capital cost. Drill bit costs can also be high, depending on the bit type and formation being drilled. To keep unit costs low the drills must perform at a high productivity level. The most important factor in rotary drilling is the penetration rate. This paper discusses the factors affecting penetration rate. An empirical factor in rotary drilling is the penetration rate. This paper discusses the factors affecting penetration rate. An empirical factor is given for calculating the penetration rate based on rock strength, pulldown weight and the RPM. The importance of using modern drill performance monitoring systems to calibrate the penetration equation for specific rock formations is discussed. Adequate air delivered to the bottom of the hole is very important to achieving maximum penetration rates. If there is insufficient bailing velocity cuttings will not be transported from the bottom of the hole rapidly enough and the penetration rate is very likely to decrease. An expression for the balancing air velocity is given. The amount by which the air velocity must exceed the balancing velocity for effective operation is discussed. The effect of altitude on compressor size is also provided.

  5. Remote drill bit loader

    SciTech Connect

    Dokos, James A.

    1997-01-01

    A drill bit loader for loading a tapered shank of a drill bit into a similarly tapered recess in the end of a drill spindle. The spindle has a transverse slot at the inner end of the recess. The end of the tapered shank of the drill bit has a transverse tang adapted to engage in the slot so that the drill bit will be rotated by the spindle. The loader is in the form of a cylinder adapted to receive the drill bit with the shank projecting out of the outer end of the cylinder. Retainer pins prevent rotation of the drill bit in the cylinder. The spindle is lowered to extend the shank of the drill bit into the recess in the spindle and the spindle is rotated to align the slot in the spindle with the tang on the shank. A spring unit in the cylinder is compressed by the drill bit during its entry into the recess of the spindle and resiliently drives the tang into the slot in the spindle when the tang and slot are aligned.

  6. Remote drill bit loader

    DOEpatents

    Dokos, J.A.

    1997-12-30

    A drill bit loader is described for loading a tapered shank of a drill bit into a similarly tapered recess in the end of a drill spindle. The spindle has a transverse slot at the inner end of the recess. The end of the tapered shank of the drill bit has a transverse tang adapted to engage in the slot so that the drill bit will be rotated by the spindle. The loader is in the form of a cylinder adapted to receive the drill bit with the shank projecting out of the outer end of the cylinder. Retainer pins prevent rotation of the drill bit in the cylinder. The spindle is lowered to extend the shank of the drill bit into the recess in the spindle and the spindle is rotated to align the slot in the spindle with the tang on the shank. A spring unit in the cylinder is compressed by the drill bit during its entry into the recess of the spindle and resiliently drives the tang into the slot in the spindle when the tang and slot are aligned. 5 figs.

  7. Rotary and Rotary-Percussive Drilling of Lunar Simulant

    NASA Astrophysics Data System (ADS)

    Paulsen, G.; Zacny, K.; Maksymuk, M.; Wilson, J.; Santoro, C.; Chu, P.; Davis, K.; Roberts, D.; Kumar, N.; Kusack, A.

    2008-12-01

    Honeybee Robotics has been developing a rotary and a rotary-preliminary drill system for planetary exploration. This is a test drill with a power rating of 1000 Watt, whose purpose it to test various drill bits and augers in rotary and rotary percussive operation. It is not optimized for power or mass but rather to acquire qualitative drilling data such as penetration rate, power, and torque, temperature, Weight on Bit, vibration energy and others. In addition, the design of the drill allows it to acquire drill bit temperatures and use pneumatic system (instead of augers) for removing of rock cuttings. The drill is designed to have a 1 meter stroke. In addition to the drill system, we have been developing a matching split vacuum chamber, which is 3ft wide, 3ft deep and 11 feet tall. The chamber consists of two smaller chambers (84 inches tall and 48 inches tall) assembled on top of each other. This allows for additional flexibility if only a smaller chamber is required for some testing. The chamber will be able to maintain pressure of below 1 torr. Maintaining sample temperature will be achieved by closed loop cooling system down to -40C or by using liquid nitrogen that allows a temperature of 77K. The test samples can be varied raging from solid rocks, to loose soils to icy soils and pure ice. The sample holder could also be integrated with temperatures for acquiring of thermal data during drilling process.

  8. Optimizing rotary drill performance

    SciTech Connect

    Schivley, G.P. Jr.

    1995-12-31

    Data is presented showing Penetration Rate (PR) versus Force-on-the-Bit (FB) and Bit Angular Speed (N). Using this data, it is shown how FB and N each uniquely contribute to the PR for any particular drilling situation. This data represents many mining situations; including coal, copper, gold, iron ore and limestone quarrying. The important relationship between Penetration per Revolution (P/R) and the height of the cutting elements of the bit (CH) is discussed. Drill performance is then reviewed, considering the effect of FB and N on bit life. All this leads to recommendations for the operating values of FB and N for drilling situations where the rock is not highly abrasive and bit replacements are because of catastrophic failure of the bit cone bearings. The contribution of compressed air to the drilling process is discussed. It is suggested that if the air issuing from the bit jets is supersonic that may enhance the sweeping of the hole bottom. Also, it is shown that not just uphole air velocity is enough to provide adequate transport of the rock cuttings up the annulus of a drilled hole. In addition, air volume flow rate must be considered to assure there is adequate particle spacing so the mechanism of aerodynamic drag can effectively lift the cuttings up and out of the hole annulus.

  9. PDC bits find applications in Oklahoma drilling

    SciTech Connect

    Offenbacher, L.A.; McDermaid, J.D.; Patterson, C.R.

    1983-02-01

    Drilling in Oklahoma is difficult by any standards. Polycrystalline diamond cutter (PDC) bits, with proven success drilling soft, homogenous formations common in the North Sea and U.S. Gulf Coast regions, have found some significant ''spot'' applications in Oklahoma. Applications qualified by bit design and application development over the past two (2) years include slim hole drilling in the deep Anadarko Basin, deviation control in Southern Oklahoma, drilling on mud motors, drilling in oil base mud, drilling cement, sidetracking, coring and some rotary drilling in larger hole sizes. PDC bits are formation sensitive, and care must be taken in selecting where to run them in Oklahoma. Most of the successful runs have been in water base mud drilling hard shales and soft, unconsolidated sands and lime, although bit life is often extended in oil-base muds.

  10. Percussive Augmenter of Rotary Drills for Operating as a Rotary-Hammer Drill

    NASA Technical Reports Server (NTRS)

    Aldrich, Jack Barron (Inventor); Bar-Cohen, Yoseph (Inventor); Sherrit, Stewart (Inventor); Badescu, Mircea (Inventor); Bao, Xiaoqi (Inventor); Scott, James Samson (Inventor)

    2014-01-01

    A percussive augmenter bit includes a connection shaft for mounting the bit onto a rotary drill. In a first modality, an actuator percussively drives the bit, and an electric slip-ring provides power to the actuator while being rotated by the drill. Hammering action from the actuator and rotation from the drill are applied directly to material being drilled. In a second modality, a percussive augmenter includes an actuator that operates as a hammering mechanism that drives a free mass into the bit creating stress pulses that fracture material that is in contact with the bit.

  11. Continuous coring drill bit

    SciTech Connect

    Ford, G.A.

    1987-09-22

    A continuous coring drill bit is described comprising: (a) body means defining a vertical axis and adapted for connection to drill pipe and forming an internal body cavity disposed in eccentric relation with the vertical axis and a generally circular throat in communication with the body cavity for conducting drilling fluid. The throat defining a throat axis coincident with the vertical axis and being of a configuration permitting passage of a formation core into the body cavity; (b) a generally cylindrical tubular core breaker being rotatably mounted within the body cavity and defining a vertical axis of rotation of generally parallel and offset relation with the vertical axis of the body means; and (c) a buttress element extending inwardly from the core breaker and adapted to contact the formation core. Upon each rotation of the drill bit the buttress element applying transverse force to the core for fracturing of the core into sections sufficiently small for transport by the drilling fluid.

  12. Drill bit assembly for releasably retaining a drill bit cutter

    SciTech Connect

    Glowka, David A.; Raymond, David W.

    2002-01-01

    A drill bit assembly is provided for releasably retaining a polycrystalline diamond compact drill bit cutter. Two adjacent cavities formed in a drill bit body house, respectively, the disc-shaped drill bit cutter and a wedge-shaped cutter lock element with a removable fastener. The cutter lock element engages one flat surface of the cutter to retain the cutter in its cavity. The drill bit assembly thus enables the cutter to be locked against axial and/or rotational movement while still providing for easy removal of a worn or damaged cutter. The ability to adjust and replace cutters in the field reduces the effect of wear, helps maintains performance and improves drilling efficiency.

  13. Improvement of PDC bit`s performance at high rotary speed

    SciTech Connect

    Karasawa, Hirokazu; Ohno, Tetsuji; Kobayashi, Hideo

    1996-12-31

    To develop polycrystalline diamond compact (PDC) full-face bits with high drilling efficiency, the effect of cutter diameter on the bit performance was investigated using 98.43 mm-dia bits. On the basis of this investigation, 142.88 mm-dia bits were fabricated and tested. The 142.88 mm-dia bits could drill through medium-hard to hard rocks at the rotary speeds from 256 to 400 rpm. Durability tests for granite using a 142.88 mm-dia bit revealed that it is necessary to improve the bit with regard to the arrangement of cutters and the number of cutters set on a bit body.

  14. Development of a jet-assisted polycrystalline diamond drill bit

    SciTech Connect

    Pixton, D.S.; Hall, D.R.; Summers, D.A.; Gertsch, R.E.

    1997-12-31

    A preliminary investigation has been conducted to evaluate the technical feasibility and potential economic benefits of a new type of drill bit. This bit transmits both rotary and percussive drilling forces to the rock face, and augments this cutting action with high-pressure mud jets. Both the percussive drilling forces and the mud jets are generated down-hole by a mud-actuated hammer. Initial laboratory studies show that rate of penetration increases on the order of a factor of two over unaugmented rotary and/or percussive drilling rates are possible with jet-assistance.

  15. Drag-type drill bit

    SciTech Connect

    Short, L.W. Jr.; Barr, J.D.

    1987-04-28

    A drag-type drill bit is described comprising: a bit body having an operating end face; and a multiplicity of superhard cutting elements interlocked to the body. The cutting elements define a multiplicity of cutting areas dispersed over the operating end face of the bit body in a pattern adapted to cause the cutting areas to cut an earth formation to a desired three-dimensional profile as the bit body is rotated, the cutting areas having back rake angles which become more negative with distance from the profile.

  16. Drilling bits optimized for the Paris basin

    SciTech Connect

    Vennin, H.C. Pouyastruc )

    1989-07-31

    Paris basin wells have been successfully drilled using steel-body bits with stud-type cutters. These bits offer the possibility of optimizing the bit-face based on the strata to be drilled, as well as allowing replacement of worn cutters. This article discusses: bit manufacturing; bit repair; optimizing bits; hydraulics.

  17. Drag drill bit having improved arrangement of cutting elements

    SciTech Connect

    Deane, J.D.

    1989-07-18

    This patent describes a rotary drill bit of the drag type for drilling a bore hole in an earth formation. The generally cylindrical bit body having a fluid passage therein adapted to be connected to a drill string for rotation therewith about a longitudinal axis and to receive drilling fluid from the drillstring; blades on the bit body extending in a generally spiral pattern from adjacent the center of the bit body to the outer periphery thereof and separated from each other by deep groves; each blade having a curved leading side with respect to the direction of rotation extending generally to the outer periphery of the generally cylindrical bit body, a curved trailing side spaced from the leading side, and an outer surface connecting the leading and trailing sides to define the lower surface and crown of the bit body. The surface providing a relatively long length mounting area thereon for cutting elements.

  18. Ultrasonic/Sonic Rotary-Hammer Drills

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Sherrit, Stewart; Bar-Cohen, Yoseph; Bao, Xiaoqi; Kassab, Steve

    2010-01-01

    Ultrasonic/sonic rotary-hammer drill (USRoHD) is a recent addition to the collection of apparatuses based on ultrasonic/sonic drill corer (USDC). As described below, the USRoHD has several features, not present in a basic USDC, that increase efficiency and provide some redundancy against partial failure. USDCs and related apparatuses were conceived for boring into, and/or acquiring samples of, rock or other hard, brittle materials of geological interest. They have been described in numerous previous NASA Tech Briefs articles. To recapitulate: A USDC can be characterized as a lightweight, lowpower, piezoelectrically driven jackhammer in which ultrasonic and sonic vibrations are generated and coupled to a tool bit. A basic USDC includes a piezoelectric stack, an ultrasonic transducer horn connected to the stack, a free mass ( free in the sense that it can bounce axially a short distance between hard stops on the horn and the bit), and a tool bit. The piezoelectric stack creates ultrasonic vibrations that are mechanically amplified by the horn. The bouncing of the free mass between the hard stops generates the sonic vibrations. The combination of ultrasonic and sonic vibrations gives rise to a hammering action (and a resulting chiseling action at the tip of the tool bit) that is more effective for drilling than is the microhammering action of ultrasonic vibrations alone. The hammering and chiseling actions are so effective that unlike in conventional twist drilling, little applied axial force is needed to make the apparatus advance into the material of interest. There are numerous potential applications for USDCs and related apparatuses in geological exploration on Earth and on remote planets. In early USDC experiments, it was observed that accumulation of cuttings in a drilled hole causes the rate of penetration of the USDC to decrease steeply with depth, and that the rate of penetration can be increased by removing the cuttings. The USRoHD concept provides for

  19. Development of a Piezoelectric Rotary Hammer Drill

    NASA Technical Reports Server (NTRS)

    Domm, Lukas N.

    2011-01-01

    The Piezoelectric Rotary Hammer Drill is designed to core through rock using a combination of rotation and high frequency hammering powered by a single piezoelectric actuator. It is designed as a low axial preload, low mass, and low power device for sample acquisition on future missions to extraterrestrial bodies. The purpose of this internship is to develop and test a prototype of the Piezoelectric Rotary Hammer Drill in order to verify the use of a horn with helical or angled cuts as a hammering and torque inducing mechanism. Through an iterative design process using models in ANSYS Finite Element software and a Mason's Equivalent Circuit model in MATLAB, a horn design was chosen for fabrication based on the predicted horn tip motion, electromechanical coupling, and neutral plane location. The design was then machined and a test bed assembled. The completed prototype has proven that a single piezoelectric actuator can be used to produce both rotation and hammering in a drill string through the use of a torque inducing horn. Final data results include bit rotation produced versus input power, and best drilling rate achieved with the prototype.

  20. Percussive Augmenter of Rotary Drills (PARoD)

    NASA Technical Reports Server (NTRS)

    Ressa, Aaron

    2011-01-01

    A percussive augmenter is being developed and it is designed to add ultrasonic hammering to a conventional commercial rotary drill through an adapter using a piezoelectric actuator. The combination of ultrasonic hammering and rotation creates a drill that requires low power and low axial load while providing faster penetration than conventional rotary-only drills. These characteristics make percussive augmentation of rotary drills ideal for not only planetary exploration but commercial applications as well. The purpose of this internship was to produce, test, and optimize an augmenter that drives a 2 inch diameter bit. This task was part of the percussive augmenter's phase II of an ongoing contract and it involved increasing the capability of the .25 inch version of the augmenter prototype that was developed in phase I. Due to fabrication delays of the augmenter, an extensive part of the test effort was conducted using previous rotary and hammer drill prototypes. These tests focused on drilling deep over long periods of time to provide for effective stress test of the drill. Modifications were made to the drill, its components, and the testing procedure to achieve desired borehole depths. These results were used to start initial testing on the 2 inch augmenter and provide preliminary data on the augmenter's ability to significantly improve penetration rate over conventional rotary-only drills.

  1. Drill bit and method of renewing drill bit cutting face

    SciTech Connect

    Davis, K.

    1987-04-07

    This patent describes a drill bit having a lower formation engaging face which includes sockets formed therein, a stud assembly mounted in each socket. The method is described of removing the stud assemblies from the bit face comprises: placing a seal means about each stud assembly so that a stud assembly can sealingly reciprocate within a socket with a piston-like action; forming a reduced diameter passageway which extends rearwardly from communication with each socket to the exterior of the bit; flowing fluid into the passageway, thereby exerting fluid pressure against the rear end of the stud assembly; applying sufficient pressure to the fluid within the passageway to produce a pressure differential across the stud assembly to force the stud assembly to move outwardly in a direction away from the socket, thereby releasing the stud assembly from the socket.

  2. Drill-bit with full offset cutter bodies

    SciTech Connect

    Frear, L.

    1985-11-12

    A rotary drag drill bit is seen wherein cutter bodies are rotatively connected to a main body structure at a fully offset position. The fully offset position is defined by a rotational axis of each cutter body, a longitudinal axis of the drill bit and end support points or positions of the cutter bodies. The rotational axes of the cutter bodies are perpendicular to the longitudinal axis of the drill bit. The end supports of the cutter body are each equal distance from any point on the longitudinal axis of the drill bit. The cutter bodies of essentially ellipsoidal configuration, being slightly thicker at a mid-portion thereof. Cutting elements are connected to flutes projecting above an outer surface of each cutter body. In a primary rotational direction of the drill string and drill bit, the rows abrade the bottom and side walls of a well bore as the cutter body attacks the earth formation as the drill bit is rotated. The impingement of the cutting elements of the cutter body on the earth formation imparts a secondary rotation to the cutter bodies, which secondary rotation is induced by the primary rotation. The secondary rotation allows the rows of cutting elements to engage the side wall of the bore and gauge the hole as well as abrading away material from the bottom of the well bore. A roller bearing assembly is provided for the cutter body to permit the secondary rotation, while a thrust bearing assembly assists the primary abrasive action imparted by the primary rotational movement of the rotary drill bit. A lubrication system is included in the main body structure of the drill bit wherein both the roller bearing assembly and thrust bearing assembly are lubricated.

  3. Results from Testing of Two Rotary Percussive Drilling Systems

    NASA Technical Reports Server (NTRS)

    Kriechbaum, Kristopher; Brown, Kyle; Cady, Ian; von der Heydt, Max; Klein, Kerry; Kulczycki, Eric; Okon, Avi

    2010-01-01

    The developmental test program for the MSL (Mars Science Laboratory) rotary percussive drill examined the e ect of various drill input parameters on the drill pene- tration rate. Some of the input parameters tested were drill angle with respect to gravity and percussive impact energy. The suite of rocks tested ranged from a high strength basalt to soft Kaolinite clay. We developed a hole start routine to reduce high sideloads from bit walk. The ongoing development test program for the IMSAH (Integrated Mars Sample Acquisition and Handling) rotary percussive corer uses many of the same rocks as the MSL suite. An additional performance parameter is core integrity. The MSL development test drill and the IMSAH test drill use similar hardware to provide rotation and percussion. However, the MSL test drill uses external stabilizers, while the IMSAH test drill does not have external stabilization. In addition the IMSAH drill is a core drill, while the MSL drill uses a solid powdering bit. Results from the testing of these two related drilling systems is examined.

  4. Development and Testing of a Jet Assisted Polycrystalline Diamond Drilling Bit. Phase II Development Efforts

    SciTech Connect

    David S. Pixton

    1999-09-20

    Phase II efforts to develop a jet-assisted rotary-percussion drill bit are discussed. Key developments under this contract include: (1) a design for a more robust polycrystalline diamond drag cutter; (2) a new drilling mechanism which improves penetration and life of cutters; and (3) a means of creating a high-pressure mud jet inside of a percussion drill bit. Field tests of the new drill bit and the new robust cutter are forthcoming.

  5. Drill bit method and apparatus

    SciTech Connect

    Davis, K.

    1986-08-19

    This patent describes a drill bit having a lower cutting face which includes a plurality of stud assemblies radially spaced from a longitudinal axial centerline of the bit, each stud assembly being mounted within a stud receiving socket which is formed in the bit cutting face. The method of removing the stud assemblies from the sockets of the bit face consists of: forming a socket passageway along the longitudinal axial centerline of the stud receiving socket and extending the passageway rearwardly of the socket; forming a blind passageway which extends from the bit cutting face into the bit body, and into intersecting relationship respective to the socket passageway; while arranging the socket passageway and the blind passageway laterally respective to one another; forming a wedge face on one side of a tool, forming a support post which has one side inclined to receive the wedge face of the tool thereagainst; forcing a ball to move from the cutting face of the bit, into the blind passageway, onto the support post, then into the socket passageway, and into abutting engagement with a rear end portion of the stud assembly; placing the wedge face against the side of the ball which is opposed to the stud assembly; forcing the tool to move into the blind passageway while part of the tool engages the blind passageway and the wedge face engages the ball and thereby forces the ball to move in a direction away from the blind passageway; applying sufficient force to the tool to cause the ball to engage the stud assembly with sufficient force to be moved outwardly in a direction away from the socket, thereby releasing the stud assembly from the socket.

  6. Testing and Development of a Percussive Augmenter for Rotary Drills

    NASA Technical Reports Server (NTRS)

    Donnelly, Christopher; Bar-Cohen, Yoseph; Chang, Zensheu; Badescu, Mircea; Sherrit, Stewart

    2011-01-01

    Hammering drills are effective in fracturing the drilled medium while rotary drills remove cuttings. The combination provides a highly effective penetration mechanism. Piezoelectric actuators were integrated into an adapter to produce ultrasonic percussion; augmenting rotary drilling. The drill is capable of operating at low power, low applied force and, with proper tuning, low noise. These characteristics are of great interest for future NASA missions and the construction/remodeling industry. The developed augmenter connects a commercially available drill and bit and was tested to demonstrate its capability. Input power to the drill was read using a multimeter and the augmenter received a separate input voltage. The drive frequency of the piezoelectric actuator was controlled by a hill climb algorithm that optimizes and records average power usage to operate the drill at resonating frequency. Testing the rotary drill and augmenter across a range of combinations with total power constant at 160 Watts has shown results in concrete and limestone samples that are as good as or better than the commercial drill. The drill rate was increased 1.5 to over 10 times when compared to rotation alone.

  7. ROPEC - ROtary PErcussive Coring Drill for Mars Sample Return

    NASA Technical Reports Server (NTRS)

    Chu, Philip; Spring, Justin; Zacny, Kris

    2014-01-01

    The ROtary Percussive Coring Drill is a light weight, flight-like, five-actuator drilling system prototype designed to acquire core material from rock targets for the purposes of Mars Sample Return. In addition to producing rock cores for sample caching, the ROPEC drill can be integrated with a number of end effectors to perform functions such as rock surface abrasion, dust and debris removal, powder and regolith acquisition, and viewing of potential cores prior to caching. The ROPEC drill and its suite of end effectors have been demonstrated with a five degree of freedom Robotic Arm mounted to a mobility system with a prototype sample cache and bit storage station.

  8. Rotary steerable motor system for underground drilling

    DOEpatents

    Turner, William E.; Perry, Carl A.; Wassell, Mark E.; Barbely, Jason R.; Burgess, Daniel E.; Cobern, Martin E.

    2010-07-27

    A preferred embodiment of a system for rotating and guiding a drill bit in an underground bore includes a drilling motor and a drive shaft coupled to drilling motor so that drill bit can be rotated by the drilling motor. The system further includes a guidance module having an actuating arm movable between an extended position wherein the actuating arm can contact a surface of the bore and thereby exert a force on the housing of the guidance module, and a retracted position.

  9. Rotary steerable motor system for underground drilling

    DOEpatents

    Turner, William E.; Perry, Carl A.; Wassell, Mark E.; Barbely, Jason R.; Burgess, Daniel E.; Cobern, Martin E.

    2008-06-24

    A preferred embodiment of a system for rotating and guiding a drill bit in an underground bore includes a drilling motor and a drive shaft coupled to drilling motor so that drill bit can be rotated by the drilling motor. The system further includes a guidance module having an actuating arm movable between an extended position wherein the actuating arm can contact a surface of the bore and thereby exert a force on the housing of the guidance module, and a retracted position.

  10. Rotary Steerable Horizontal Directional Drilling: Red River Formation

    NASA Astrophysics Data System (ADS)

    Cherukupally, A.; Bergevin, M.; Jones, J.

    2011-12-01

    Sperry-Sun Drilling, a Halliburton company provides engineering solutions and sets new records for Horizontal and Vertical Displacement Drilling (HVDD). Halliburton Sperry Drilling, Casper, WY, allowed one student to participate in 12-week experiential learning program this summer as HVDD engineer. HVDD is the science of drilling non-vertical wells and can be differentiated into three main groups; Oilfield Directional Drilling (ODD), Utility Installation Directional Drilling (UIDD) and in-seam directional Drilling. Sperry-Sun prior experience with rotary drilling established a number of principles for the configuration of Bottom Hole Assembly (BHA) that would be prone to drilling crooked hole [1]. Combining Measurement While Drilling survey tools (MWD tools) and BHA designs made HVDD possible. Geologists use the MWD survey data to determine the well placement in the stratigraphic sequence. Through the analysis of this data, an apparent dip of the formation can be calculated, and the bit is directed to stay in the target zone of production. Geological modeling assists in directing the well by creating a map of the target zone surface, an Isopach map. The Isopach map provides contour intervals and changes in formation dip. When the inclination of the formation changes the geologist informs the directional drillers to adjust the drill bits. HVDD provides Halliburton the opportunity to reach more production intervals in a given formation sequence [1]. The Down hole motors powered by fluid flow through the drill string create horsepower and rotation of the bit which enables the use of a bend element in the BHA to create the tilt necessary to deviate the wellbore from vertical displacement drilling path. The rotation of Down hole motors is influenced by temperature and aromatics found in water, oil and diesel based mud. The development of HVDD Rotary Steerable tools hold promise to have almost a complete automated process for drilling highly deviated production well

  11. Percussive Augmenter of Rotary Drills (PARoD)

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Bar-Cohen, Yoseph; Sherrit, Stewart; Bao, Xiaoqi; Chang, Zensheu; Donnelly, Chris; Aldrich, Jack

    2012-01-01

    Increasingly, NASA exploration mission objectives include sample acquisition tasks for in-situ analysis or for potential sample return to Earth. To address the requirements for samplers that could be operated at the conditions of the various bodies in the solar system, a piezoelectric actuated percussive sampling device was developed that requires low preload (as low as 10N) which is important for operation at low gravity. This device can be made as light as 400g, can be operated using low average power, and can drill rocks as hard as basalt. Significant improvement of the penetration rate was achieved by augmenting the hammering action by rotation and use of a fluted bit to provide effective cuttings removal. Generally, hammering is effective in fracturing drilled media while rotation of fluted bits is effective in cuttings removal. To benefit from these two actions, a novel configuration of a percussive mechanism was developed to produce an augmenter of rotary drills. The device was called Percussive Augmenter of Rotary Drills (PARoD). A breadboard PARoD was developed with a 6.4 mm (0.25 in) diameter bit and was demonstrated to increase the drilling rate of rotation alone by 1.5 to over 10 times. Further, a large PARoD breadboard with 50.8 mm diameter bit was developed and its tests are currently underway. This paper presents the design, analysis and preliminary test results of the percussive augmenter.

  12. Diffusion bonding of Stratapax for drill bits

    SciTech Connect

    Middleton, J.N.; Finger, J.T.

    1983-01-01

    A process has been developed for the diffusion bonding of General Electric's Stratapax drill blanks to support studs for cutter assemblies in drill bits. The diffusion bonding process is described and bond strength test data are provided for a variety of materials. The extensive process details, provided in the Appendices, should be sufficient to enable others to successfully build diffusion-bonded drill bit cutter assemblies.

  13. Rotary Percussive Auto-Gopher for Deep Drilling and Sampling

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Badescu, Mircea; Sherrit, Stewart

    2009-01-01

    The term "rotary percussive auto-gopher" denotes a proposed addition to a family of apparatuses, based on ultrasonic/ sonic drill corers (USDCs), that have been described in numerous previous NASA Tech Briefs articles. These apparatuses have been designed, variously, for boring into, and/or acquiring samples of, rock or other hard, brittle materials of geological interest. In the case of the rotary percussive autogopher, the emphasis would be on developing an apparatus capable of penetrating to, and acquiring samples at, depths that could otherwise be reached only by use of much longer, heavier, conventional drilling-and-sampling apparatuses. To recapitulate from the prior articles about USDCs: A USDC can be characterized as a lightweight, low-power jackhammer in which a piezoelectrically driven actuator generates ultrasonic vibrations and is coupled to a tool bit through a free mass. The bouncing of the free mass between the actuator horn and the drill bit converts the actuator ultrasonic vibrations into sonic hammering of the drill bit. The combination of ultrasonic and sonic vibrations gives rise to a hammering action (and a resulting chiseling action at the tip of the tool bit) that is more effective for drilling than is the microhammering action of ultrasonic vibrations alone. The hammering and chiseling actions are so effective that the size of the axial force needed to make the tool bit advance into soil, rock, or another material of interest is much smaller than in ordinary rotary drilling, ordinary hammering, or ordinary steady pushing. The predecessor of the rotary percussive auto-gopher is an apparatus, now denoted an ultrasonic/sonic gopher and previously denoted an ultrasonic gopher, described in "Ultrasonic/ Sonic Mechanism for Drilling and Coring" (NPO-30291), NASA Tech Briefs Vol. 27, No. 9 (September 2003), page 65. The ultrasonic/sonic gopher is intended for use mainly in acquiring cores. The name of the apparatus reflects the fact that, like a

  14. Percussive Augmenter of Rotary Drills (PARoD)

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Hasenoehrl, Jennifer; Bar-Cohen, Yoseph; Sherrit, Stewart; Bao, Xiaoqi; Chang, Zensheu; Ostlund, Patrick; Aldrich, Jack

    2013-01-01

    Increasingly, NASA exploration mission objectives include sample acquisition tasks for in-situ analysis or for potential sample return to Earth. To address the requirements for samplers that could be operated at the conditions of the various bodies in the solar system, a piezoelectric actuated percussive sampling device was developed that requires low preload (as low as 10 N) which is important for operation at low gravity. This device can be made as light as 400 g, can be operated using low average power, and can drill rocks as hard as basalt. Significant improvement of the penetration rate was achieved by augmenting the hammering action by rotation and use of a fluted bit to provide effective cuttings removal. Generally, hammering is effective in fracturing drilled media while rotation of fluted bits is effective in cuttings removal. To benefit from these two actions, a novel configuration of a percussive mechanism was developed to produce an augmenter of rotary drills. The device was called Percussive Augmenter of Rotary Drills (PARoD). A breadboard PARoD was developed with a 6.4 mm (0.25 in) diameter bit and was demonstrated to increase the drilling rate of rotation alone by 1.5 to over 10 times. The test results of this configuration were published in a previous publication. Further, a larger PARoD breadboard with a 50.8 mm (2.0 in) diameter bit was developed and tested. This paper presents the design, analysis and test results of the large diameter bit percussive augmenter.

  15. Improved diamond coring bits developed for dry and chip-flush drilling

    NASA Technical Reports Server (NTRS)

    Decker, W. E.; Hampe, W. R.; Hampton, W. H.; Simon, A. B.

    1971-01-01

    Two rotary diamond bit designs, one operating with a chip-flushing fluid, the second including auger section to remove drilled chips, enhance usefulness of tool for exploratory and industrial core-drilling of hard, abrasive mineral deposits and structural masonry.

  16. Shaft drill bit with overlapping cutter arrangement

    SciTech Connect

    Cunningham, R.A.; Pessier, R.C.

    1981-02-03

    An earth boring drill bit for large diameter shafts has an improved cutter arrangement. The drill bit has a cutter support member with a number of cutters mounted to it for disintegrating the earth formation face. At least one inner cutter is mounted near the center for cutting the center area. A number of gage cutters are mounted at the periphery to cut the gage area of the shaft. A number of intermediate cutters are spaced between the inner and gage cutters. Each intermediate cutter overlaps onehalf of its width with an adjacent intermediate cutter.

  17. Friction of drill bits under Martian pressure

    NASA Astrophysics Data System (ADS)

    Zacny, K. A.; Cooper, G. A.

    2007-03-01

    Frictional behavior was investigated for two materials that are good candidates for Mars drill bits: Diamond Impregnated Segments and Polycrystalline Diamond Compacts (PDC). The bits were sliding against dry sandstone and basalt rocks under both Earth and Mars atmospheric pressures and also at temperatures ranging from subzero to over 400 °C. It was found that the friction coefficient dropped from approximately 0.16 to 0.1 as the pressure was lowered from the Earth's pressure to Mars' pressure, at room temperature. This is thought to be a result of the loss of weakly bound water on the sliding surfaces. Holding the pressure at 5 torr and increasing the temperature to approximately 200°C caused a sudden increase in the friction coefficient by approximately 50%. This is attributed to the loss of surface oxides. If no indication of the bit temperature is available, an increase in drilling torque could be misinterpreted as being caused by an increase in auger torque (due to accumulation of cuttings) rather than being the result of a loss of oxide layers due to elevated bit temperatures. An increase in rotational speed (to allow for clearing of cuttings) would then cause greater frictional heating and would increase the drilling torque further. Therefore it would be advisable to monitor the bit temperature or, if that is not possible, to include pauses in drilling to allow the heat to dissipate. Higher friction would also accelerate the wear of the drill bit and in turn reduce the depth of the hole.

  18. Global axial-torsional dynamics during rotary drilling

    NASA Astrophysics Data System (ADS)

    Gupta, Sunit K.; Wahi, Pankaj

    2016-08-01

    We have studied the global dynamics of the bottom hole assembly (BHA) during rotary drilling with a lumped parameter axial-torsional model for the drill-string and a linear cutting force model. Our approach accounts for bit-bounce and stick-slip along with the regenerative effect and is independent of the drill-string and the bit-rock interaction model. Regenerative axial dynamics due to variable depth of cut is incorporated through a functional description of the cut surface profile instead of a delay differential equation with a state-dependent delay. The evolution of the cut surface is governed by a nonlinear partial differential equation (PDE) which is coupled with the ordinary differential equations (ODEs) governing the longitudinal and angular dynamics of the BHA. The boundary condition for the PDE captures multiple regeneration in the event of bit-bounce. Interruption in the torsional dynamics is included by considering separate evolution equations for the various states during the stick period. Finite-dimensional approximation for our coupled PDE-ODE model has been obtained and validated by comparing our results against existing results. Bifurcation analysis of our system reveals a supercritical Hopf bifurcation leading to periodic vibrations without bit-bounce and stick-slip which is followed by solutions involving bit-bounce or stick-slip depending on the operating parameters. Further inroads into the unstable regime leads to a variety of complex behavior including co-existence of periodic and chaotic solutions involving both bit-bounce and stick-slip.

  19. Modeling micro-electronics drill bit behavior with ABAQUS Standard

    SciTech Connect

    Anderson, C.A.; Ricketson, E.

    1997-06-01

    Modeling of drill bit behavior under applied forces as well as modeling of the drilling process itself can aid in the understanding of the relative importance of the various drill bit process parameters and can eventually lead to improved drill bit designs. In this paper the authors illustrate the application of ABAQUS Standard to the stress and deformation analysis of micro-electronics drill bits that are used in manufacturing printed circuit boards. Effects of varying point geometry, web taper and flute length on the stress and deformation in a drill bit are illustrated.

  20. Drilling on Mars---Mathematical Model for Rotary-Ultrasonic Core Drilling of Brittle Materials

    NASA Astrophysics Data System (ADS)

    Horne, Mera Fayez

    The results from the Phoenix mission led scientists to believe it is possible that primitive life exists below the Martian surface. Therefore, drilling in Martian soil in search for organisms is the next logical step. Drilling on Mars is a major engineering challenge due to the drilling depth requirement. Mars lacks a thick atmosphere and a continuous magnetic field that shield the planet's surface from solar radiation and solar flares. As a result, the Martian surface is sterile and if life ever existed, it must be found below the surface. In 2001, NASA's Mars Exploration Payload Advisory Group proposed that drilling should be considered as a priority investigation on Mars in an effort of finding evidence of extinct or extant life. On August 6, 2012, the team of engineers landed the spacecraft Curiosity on the surface of Mars by using a revolutionary hovering platform. The results from the Curiosity mission suggested the next logical step, which is drilling six meters deep in the red planet in search of life. Excavation tools deployed to Mars so far have been able to drill to a maximum depth of 6.5 cm. Thus, the drilling capabilities need to be increased by a factor or approximately 100 to achieve the goal of drilling six meters deep. This requirement puts a demand on developing a new and more effective technologies to reach this goal. Previous research shows evidence of a promising drilling mechanism in rotary-ultrasonic for what it offers in terms of high surface quality, faster rate of penetration and higher material removal rate. This research addresses the need to understand the mechanics of the drill bit tip and rock interface in rotary-ultrasonic drilling of brittle materials. A mathematical model identifying all contributing independent parameters, such as drill bit design parameters, drilling process parameters, ultrasonic wave amplitude and rocks' material properties, that have effect on rate of penetration is developed. Analytical and experimental

  1. Designing the ejector pellet impact drill bit for hard and tough rock drilling

    NASA Astrophysics Data System (ADS)

    Kovalyov, A. V.; Ryabchikov, S. Ya; Isaev, Ye D.; Aliev, F. R.; Gorbenko, M. V.; Strelnikova, A. B.

    2015-02-01

    There are many types of ejector pellet impact drill bit providing impact rock drilling. Basic types of drill strings have been regarded, the essential requirements for the most efficient facilities to drill hard and tough rocks are formulated. With regard to these requirements, the ejector pellet impact drill bit design appropriate for operating under given conditions has been proposed

  2. Improved Hardfacing for Drill Bits and Drilling Tools

    NASA Astrophysics Data System (ADS)

    Sue, Albert; Sreshta, Harry; Qiu, Bao He

    2011-01-01

    New flame spray hardfacing, DSH (DuraShell® Steel Hardfacing, US patent pending), was developed to improve thermal conductivity, abrasion wear, and erosion resistance for subterranean drilling application. The materials consisted of spherical cast WC/W2C and Ni-Si-B alloy powders. The hardfacing compositions were tailored for various processes such as flame spray and laser cladding. Typically, the hardfacing comprised hard tungsten carbide particles being uniformly distributed in a tough Ni-alloy matrix. The hardness of WC/W2C exceeded 2300 Hv.3 and that of Ni-alloy matrix varied from about 400 to 700 Hv.3. High- and low-stress abrasion resistances of these hardfacing materials were characterized and compared to the conventional hard coatings of cast WC/W2C and Ni-Cr-Si-B-Fe. The increase in thermal, wear, and erosion resistances of the hardfacing improved the durability of PDC (polycrystalline diamond compact) steel body bit and drilling tools and their cost-effective performance. Several case studies of DSH hardfacings on drill bits were described.

  3. Progress in the Advanced Synthetic-Diamond Drill Bit Program

    SciTech Connect

    Glowka, D.A.; Dennis, T.; Le, Phi; Cohen, J.; Chow, J.

    1995-11-01

    Cooperative research is currently underway among five drill bit companies and Sandia National Laboratories to improve synthetic-diamond drill bits for hard-rock applications. This work, sponsored by the US Department of Energy and individual bit companies, is aimed at improving performance and bit life in harder rock than has previously been possible to drill effectively with synthetic-diamond drill bits. The goal is to extend to harder rocks the economic advantages seen in using synthetic-diamond drill bits in soft and medium rock formations. Four projects are being conducted under this research program. Each project is investigating a different area of synthetic diamond bit technology that builds on the current technology base and market interests of the individual companies involved. These projects include: optimization of the PDC claw cutter; optimization of the Track-Set PDC bit; advanced TSP bit development; and optimization of impregnated-diamond drill bits. This paper describes the progress made in each of these projects to date.

  4. Development of a Low-Cost Rotary Steerable Drilling System

    SciTech Connect

    Roney Nazarian

    2012-01-31

    The project had the goal to develop and commercialize a low-cost rotary steerable system (LCRSS) capable of operating downhole at conventional pressures and temperatures to reduce operating costs by a minimum of 50% and lost-in-hole charges by at least 50% over the currently offered systems. The LCRSS system developed under this project does reduce operating costs by 55% and lost-in-hole charges by at least 50%. The developed product is not commercializable in its current form. The overall objective was to develop and commercialize a low cost rotary steerable system (LCRSS) capable of operating downhole at conventional pressures and temperatures (20,000 psi/150 C) while reducing the operating costs by 50% and the lost-in-hole charges by 50% over the currently available systems. The proposed reduction in costs were to be realized through the significant reduction in tool complexity, a corresponding increase in tool reliability as expressed in the mean-time between failure (MTBF), and a reduction in the time and costs required to service tools after each field operation. Ultimately, the LCRSS system was to be capable of drilling 7 7/8 in. to 9 5/8 in. borehole diameters. The project was divided into three Phases, of which Phases I & II were previously completed and reported on, and are part of the case file. Therefore, the previously reported information is not repeated herein. Phase III included the fabrication of two field ready prototypes that were to be subjected to a series of drilling tests at GTI Catoosa, DOE RMOTC, and at customer partnering wells, if possible, as appropriate in the timing of the field test objectives to fully exercise all elements of the LCRSS. These tests were conducted in an iterative process based on a performance/reliability improvement cycle with the goal of demonstrating the system met all aspects required for commercial viability. These tests were conducted to achieve continuous runs of 100+ hours with well trajectories that fully

  5. Protected Polycrystalline Diamond Compact Bits For Hard Rock Drilling

    SciTech Connect

    Robert Lee Cardenas

    2000-10-31

    Two bits were designed. One bit was fabricated and tested at Terra-Tek's Drilling Research Laboratory. Fabrication of the second bit was not completed due to complications in fabrication and meeting scheduled test dates at the test facility. A conical bit was tested in a Carthage Marble (compressive strength 14,500 psi) and Sierra White Granite (compressive strength 28,200 psi). During the testing, Hydraulic Horsepower, Bit Weight, Rotation Rate, were varied for the Conical Bit, a Varel Tricone Bit and Varel PDC bit. The Conical Bi did cut rock at a reasonable rate in both rocks. Beneficial effects from the near and through cutter water nozzles were not evident in the marble due to test conditions and were not conclusive in the granite due to test conditions. At atmospheric drilling, the Conical Bit's penetration rate was as good as the standard PDC bit and better than the Tricone Bit. Torque requirements for the Conical Bit were higher than that required for the Standard Bits. Spudding the conical bit into the rock required some care to avoid overloading the nose cutters. The nose design should be evaluated to improve the bit's spudding characteristics.

  6. Drill bit stud and method of manufacture

    SciTech Connect

    Hake, L.W.; Huff, C.F.; Miller, J.W.

    1984-10-23

    A polycrystalline diamond compact is a polycrystalline diamond wafer attached to a tungsten carbide substrate forming a disc. In this form, it is attached to a stud which is attached within a drill bit. The compact is attached to the stud with the aid of a positioning ring. When the stud is made of impact resistant material, a full pedestal may be formed on the stud to facilitate the use of the positioning ring. When the stud is made of brittle material, the positioning ring is attached to the flat face of the stud without a pedestal. The ring is positioned on a stud and the disc inserted in the ring so that the disc is positioned against the bonding surface. The disc remains in position against the bonding surface during the handling before and during the bonding process. As a second embodiment, the polycrystalline diamond compact is smaller than the disc itself and the remainder of the disc is formed of metal having the same thickness as the polycrystalline diamond compact or its tungsten carbide substrate. The shape of the smaller polycrystalline diamond compact may be semicircular, circular, polygon shaped, (i.e., triangular, square, etc.) or other geometric figures.

  7. Core drill's bit is replaceable without withdrawal of drill stem - A concept

    NASA Technical Reports Server (NTRS)

    Rushing, F. C.; Simon, A. B.

    1970-01-01

    Drill bit is divided into several sectors. When collapsed, the outside diameter is forced down the drill stem, when it reaches bottom the sectors are forced outward and form a cutting bit. A dulled bit is retracted by reversal of this procedure.

  8. Improved seal for geothermal drill bit. Final technical report

    SciTech Connect

    Evans, R.F.

    1984-07-06

    Each of the two field test bits showed some promise though their performances were less than commercially acceptable. The Ohio test bit ran just over 3000 feet where about 4000 is considered a good run but it was noted that a Varel bit of the same type having a standard O ring seal was completely worn out after 8-1/2 hours (1750 feet drilled). The Texas test bit had good seal-bearing life but was the wrong cutting structure type for the formation being drilled and the penetration rate was low.

  9. HIGH-POWER TURBODRILL AND DRILL BIT FOR DRILLING WITH COILED TUBING

    SciTech Connect

    Robert Radtke; David Glowka; Man Mohan Rai; David Conroy; Tim Beaton; Rocky Seale; Joseph Hanna; Smith Neyrfor; Homer Robertson

    2008-03-31

    Commercial introduction of Microhole Technology to the gas and oil drilling industry requires an effective downhole drive mechanism which operates efficiently at relatively high RPM and low bit weight for delivering efficient power to the special high RPM drill bit for ensuring both high penetration rate and long bit life. This project entails developing and testing a more efficient 2-7/8 in. diameter Turbodrill and a novel 4-1/8 in. diameter drill bit for drilling with coiled tubing. The high-power Turbodrill were developed to deliver efficient power, and the more durable drill bit employed high-temperature cutters that can more effectively drill hard and abrasive rock. This project teams Schlumberger Smith Neyrfor and Smith Bits, and NASA AMES Research Center with Technology International, Inc (TII), to deliver a downhole, hydraulically-driven power unit, matched with a custom drill bit designed to drill 4-1/8 in. boreholes with a purpose-built coiled tubing rig. The U.S. Department of Energy National Energy Technology Laboratory has funded Technology International Inc. Houston, Texas to develop a higher power Turbodrill and drill bit for use in drilling with a coiled tubing unit. This project entails developing and testing an effective downhole drive mechanism and a novel drill bit for drilling 'microholes' with coiled tubing. The new higher power Turbodrill is shorter, delivers power more efficiently, operates at relatively high revolutions per minute, and requires low weight on bit. The more durable thermally stable diamond drill bit employs high-temperature TSP (thermally stable) diamond cutters that can more effectively drill hard and abrasive rock. Expectations are that widespread adoption of microhole technology could spawn a wave of 'infill development' drilling of wells spaced between existing wells, which could tap potentially billions of barrels of bypassed oil at shallow depths in mature producing areas. At the same time, microhole coiled tube

  10. The Reliability and Maintainability Analysis of Pneumatic System of Rotary Drilling Machines

    NASA Astrophysics Data System (ADS)

    Rahimdel, Mohammad Javad; Hosienie, Seyed Hadi; Ataei, Mohammad; Khalokakaei, Reza

    2013-10-01

    In any blasthole drilling the bottom of the blasthole must be kept clean by evacuating drill cuttings or it flushing as soon as they appear to ensure efficient drilling. If it is not done well, a large quantity of energy will be consumed in regrinding with the consequent wear on drill bit and decrease penetration, apart from the risk of jamming. Therefore, research on reliability and probability of safe operation of pneumatic system of drilling machines is of prime importance to ensure safe drilling operations. In this paper, reliability of this system was modeled and analyzed. To doing this research, drilling machines in Sarcheshmeh Copper Mine in Iran have been selected for data collection and analysis. After reliability modeling of pneumatic system, maintenance scheduling has been presented based on different reliability levels. There were four rotary drilling machines in this mine (named A, B, C and D). Results showed that after about 7 h drilling of machines A and B, and after 103 and 44 h drilling of machines C and D respectively, noticeably the reliability of pneumatic system reached to 80 %. As a result, machines C and D have more reliable pneumatic systems in comparison to machines A and B and checking and servicing of pneumatic system before these time was essential. Also, maintainability analysis showed that more failures of pneumatic system of machines A, B, C and D will be noticeably repaired at about 28, 34, 6 and 9 h.

  11. Rotary Drill Operator. Open Pit Mining Job Training Series.

    ERIC Educational Resources Information Center

    Savilow, Bill

    This training outline for rotary drill operators, one in a series of eight outlines, is designed primarily for company training foremen or supervisors and for trainers to use as an industry-wide guideline for heavy equipment operator training in open pit mining in British Columbia. Intended as a guide for preparation of lesson plans both for…

  12. Comparative analysis of core drilling and rotary drilling in volcanic terrane

    SciTech Connect

    Flynn, T.; Trexler, D.T.; Wallace, R.H. Jr.

    1987-04-01

    Initially, the goal of this report is to compare and contrast penetration rates of rotary-mud drilling and core drilling in young volcanic terranes. It is widely recognized that areas containing an abundance of recent volcanic rocks are excellent targets for geothermal resources. Exploration programs depend heavily upon reliable subsurface information, because surface geophysical methods may be ineffective, inconclusive, or both. Past exploration drilling programs have mainly relied upon rotary-mud rigs for virtually all drilling activity. Core-drilling became popular several years ago, because it could deal effectively with two major problems encountered in young volcanic terranes: very hard, abrasive rock and extreme difficulty in controlling loss of circulation. In addition to overcoming these difficulties, core-drilling produced subsurface samples (core) that defined lithostratigraphy, structure and fractures far better than drill-chips. It seemed that the only negative aspect of core drilling was cost. The cost-per-foot may be two to three times higher than an ''initial quote'' for rotary drilling. In addition, penetration rates for comparable rock-types are often much lower for coring operations. This report also seeks to identify the extent of wireline core drilling (core-drilling using wireline retrieval) as a geothermal exploration tool. 25 refs., 21 figs., 13 tabs.

  13. Analysis of Efficiency of Drilling of Large-Diameter Wells With a Profiled Wing Bit / Badania Efektywności Wiercenia Studni Wielkośrednicowych Świdrem Skrawającym z Profilowanymi Skrzydłami

    NASA Astrophysics Data System (ADS)

    Macuda, Jan

    2012-11-01

    In Poland all lignite mines are dewatered with the use of large-diameter wells. Drilling of such wells is inefficient owing to the presence of loose Quaternary and Tertiary material and considerable dewatering of rock mass within the open pit area. Difficult geological conditions significantly elongate the time in which large-diameter dewatering wells are drilled, and various drilling complications and break-downs related to the caving may occur. Obtaining higher drilling rates in large-diameter wells can be achieved only when new cutter bits designs are worked out and rock drillability tests performed for optimum mechanical parameters of drilling technology. Those tests were performed for a bit ø 1.16 m in separated macroscopically homogeneous layers of similar drillability. Depending on the designed thickness of the drilled layer, there were determined measurement sections from 0.2 to 1.0 m long, and each of the sections was drilled at constant rotary speed and weight on bit values. Prior to drillability tests, accounting for the technical characteristic of the rig and strength of the string and the cutter bit, there were established limitations for mechanical parameters of drilling technology: P ∈ (Pmin; Pmax) n ∈ (nmin; nmax) where: Pmin; Pmax - lowest and highest values of weight on bit, nmin; nmax - lowest and highest values of rotary speed of bit, For finding the dependence of the rate of penetration on weight on bit and rotary speed of bit various regression models have been analyzed. The most satisfactory results were obtained for the exponential model illustrating the influence of weight on bit and rotary speed of bit on drilling rate. The regression coefficients and statistical parameters prove the good fit of the model to measurement data, presented in tables 4-6. The average drilling rate for a cutter bit with profiled wings has been described with the form: Vśr= Z ·Pa· nb where: Vśr- average drilling rate, Z - drillability coefficient, P

  14. Auto-Gopher: A Wire-Line Rotary-Hammer Ultrasonic Drill

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Sherrit, Stewart; Bao, Xiaogi; Bar-Cohen, Yoseph; Chen, Beck

    2011-01-01

    Developing technologies that would enable NASA to sample rock, soil, and ice by coring, drilling or abrading at a significant depth is of great importance for a large number of in-situ exploration missions as well as for earth applications. Proven techniques to sample Mars subsurface will be critical for future NASA astrobiology missions that will search for records of past and present life on the planet, as well as, the search for water and other resources. A deep corer, called Auto-Gopher, is currently being developed as a joint effort of the JPL's NDEAA laboratory and Honeybee Robotics Corp. The Auto-Gopher is a wire-line rotary-hammer drill that combines rock breaking by hammering using an ultrasonic actuator and cuttings removal by rotating a fluted bit. The hammering mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) that has been developed as an adaptable tool for many of drilling and coring applications. The USDC uses an intermediate free-flying mass to transform the high frequency vibrations of the horn tip into a sonic hammering of a drill bit. The USDC concept was used in a previous task to develop an Ultrasonic/Sonic Ice Gopher. The lessons learned from testing the ice gopher were implemented into the design of the Auto-Gopher by inducing a rotary motion onto the fluted coring bit. A wire-line version of such a system would allow penetration of significant depth without a large increase in mass. A laboratory version of the corer was developed in the NDEAA lab to determine the design and drive parameters of the integrated system. The design configuration lab version of the design and fabrication and preliminary testing results are presented in this paper

  15. Auto-Gopher: a wire-line rotary-hammer ultrasonic drill

    NASA Astrophysics Data System (ADS)

    Badescu, Mircea; Sherrit, Stewart; Bao, Xiaoqi; Bar-Cohen, Yoseph; Chen, Beck

    2011-04-01

    Developing technologies that would enable NASA to sample rock, soil, and ice by coring, drilling or abrading at a significant depth is of great importance for a large number of in-situ exploration missions as well as for earth applications. Proven techniques to sample Mars subsurface will be critical for future NASA astrobiology missions that will search for records of past and present life on the planet, as well as the search of water and other resources. A deep corer, called Auto-Gopher, is currently being developed as a joint effort of the JPL's NDEAA laboratory and Honeybee Robotics Corp. The Auto-Gopher is a wire-line rotary- hammer drill that combines rock breaking by hammering using an ultrasonic actuator and cuttings removal by rotating a fluted bit. The hammering mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) that has been developed as an adaptable tool for many of drilling and coring applications. The USDC uses an intermediate free-flying mass to transform the high frequency vibrations of the horn tip into a sonic hammering of a drill bit. The USDC concept was used in a previous task to develop an Ultrasonic/Sonic Ice Gopher. The lessons learned from testing the ice gopher were implemented into the design of the Auto-Gopher by inducing a rotary motion onto the fluted coring bit. A wire-line version of such a system would allow penetration of significant depth without a large increase in mass. A laboratory version of the corer was developed in the NDEAA lab to determine the design and drive parameters of the integrated system. The design configuration lab version of the design and fabrication and preliminary testing results are presented in this paper.

  16. Single Piezo-Actuator Rotary-Hammering Drill

    NASA Technical Reports Server (NTRS)

    Sherrit, Stewart; Bao, Xiaoqi; Badescu, Mircea; Bar-Cohen, Yoseph

    2011-01-01

    This innovation comprises a compact drill that uses low-axial preload, via vibrations, that fractures the rock under the bit kerf, and rotates the bit to remove the powdered cuttings while augmenting the rock fracture via shear forces. The vibrations fluidize the powered cuttings inside the flutes around the bit, reducing the friction with the auger surface. These combined actions reduce the consumed power and the heating of the drilled medium, helping to preserve the pristine content of the produced samples. The drill consists of an actuator that simultaneously impacts and rotates the bit by applying force and torque via a single piezoelectric stack actuator without the need for a gearbox or lever mechanism. This reduces the development/fabrication cost and complexity. The piezoelectric actuator impacts the surface and generates shear forces, fragmenting the drilled medium directly under the bit kerf by exceeding the tensile and/or shear strength of the struck surface. The percussive impact action of the actuator leads to penetration of the medium by producing a zone of finely crushed rock directly underneath the struck location. This fracturing process is highly enhanced by the shear forces from the rotation and twisting action. To remove the formed cuttings, the bit is constructed with an auger on its internal or external surface. One of the problems with pure hammering is that, as the teeth become embedded in the sample, the drilling efficiency drops unless the teeth are moved away from the specific footprint location. By rotating the teeth, they are moved to areas that were not fragmented, and thus the rock fracturing is enhanced via shear forces. The shear motion creates ripping or chiseling action to produce larger fragments to increase the drilling efficiency, and to reduce the required power. The actuator of the drill consists of a piezoelectric stack that vibrates the horn. The stack is compressed by a bolt between the backing and the horn in order to

  17. Rock bit requires no flushing medium to maintain drilling speed

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Steel drill bit having terraces of teeth intersected by spiral grooves with teeth permits the boring of small holes through rock with low power. The cuttings are stored in a chamber behind the cutting head. Could be used as sampling device.

  18. Decision-fusion-based automated drill bit toolmark correlator

    NASA Astrophysics Data System (ADS)

    Jones, Brett C.; Press, Michael J.; Guerci, Joseph R.

    1999-02-01

    This paper describes a recent study conducted to investigate the reproducibility of toolmarks left by drill bits. This paper focuses on the automated analysis aspect of the study, and particularly the advantages of using decision fusion methods in the comparisons. To enable the study to encompass a large number of samples, existing technology was adapted to the task of automatically comparing the test impressions. Advanced forensic pattern recognition algorithms that had been developed for the comparison of ballistic evidence in the DRUGFIRETM system were modified for use in this test. The results of the decision fusion architecture closely matched those obtained by expert visual examination. The study, aided by the improved pattern recognition algorithm, showed that drill bit impressions do contain reproducible marks. In a blind test, the DRUGFIRE pattern recognition algorithm, enhanced with the decision fusion architecture, consistently identified the correct bit as the source of the test impressions.

  19. Imaging of Geological Conditions Ahead of Drill Bit Using a Drilling Hole Dipole Source

    NASA Astrophysics Data System (ADS)

    Zhang, Xiumei; Su, Chang; Lin, Weijun; Wang, Jing

    To overcome shortcomings of current techniques in predicting geological conditions ahead of drill bit in real time, the capability of waves excited by a dipole source inside a fluid-filled drilling hole with surrounding and front formations in detecting geological reflectors is evaluated. Analysis on beam pattern show that SV and SH waves have large energy coverage and good reflection sensitivity, which have an advantage over P wave in detecting geological conditions ahead. Numerical results indicate that dipole acoustic sources have the capability of detecting geological conditions ahead of the drill bit.

  20. Pack carburizing process for earth boring drill bits

    SciTech Connect

    Simons, R.W.; Scott, D.E.; Poland, J.R.

    1987-02-17

    A method is described of manufacturing an earth boring drill bit of the type having a bearing pin extending from a head section of the drill bit for rotatably mounting a cutter, comprising the steps of: providing a container having opposing end openings with sidewalls therebetween which define a container interior; placing the container over a portion of the head section so that the pin extends within the interior of the container; installing a spring spacer within the interior of the container about at least a portion of the circumference of the bearing pin at least one axial location; packing the container with a particulate treating medium; covering the container; and placing the pin and container into a furnace for a time and at a temperature to activate the treating medium.

  1. Investigation of diamond-impregnated drill bit wear while drilling under Earth and Mars conditions

    NASA Astrophysics Data System (ADS)

    Zacny, K. A.; Cooper, G. A.

    2004-07-01

    Experiments conducted on a dry and a water-saturated rock under Martian and Earth atmospheric pressures revealed two different wear behaviors in diamond-impregnated drill bits. When the rock was saturated, drilling under Martian pressure caused the water in contact with the rotating bit to vaporize. Since the volumetric expansion of the liquid water or ice as it turned into a vapor was 170,000, the continuous flow of water vapor cleared the cuttings out of the hole. Thus the bit matrix was always exposed to abrasive wear by the rock cuttings and was continually wearing down and exposing new diamonds to the rock. When the rock was dry, an accumulation of rock cuttings protected the matrix from abrasive wear. Since fresh diamonds were not exposed in a timely manner, the rate of penetration dropped. Both rock conditions, namely, dry or water saturated, may exist on Mars. This adds to the complexity of the drill bit design as, ideally, a bit should penetrate the rock irrespective of whether it is dry or water saturated. The ``fail-safe'' bit would have a very soft matrix to always produce some rock penetration at the expense of potential excessive bit wear and shallower than anticipated hole depth.

  2. Development of PDC Bits for Downhole Motors

    SciTech Connect

    Karasawa, H.; Ohno, T.

    1995-01-01

    To develop polycrystalline hamond compact (PDC) bits of the full-face type which can be applied to downhole motor drilling, drilling tests for granite and two types of andesite were conducted using bits with 98.43 and 142.88 mm diameters. The bits successfully drilled these types of rock at rotary speeds from 300 to 400 rpm.

  3. Compact fibre Bragg grating-based thermometer for on-line temperature monitoring of drill bits

    NASA Astrophysics Data System (ADS)

    Hey Tow, Kenny; Llera, Miguel; Le Floch, Sébastien; Salvadé, Yves; Thévenaz, Luc

    2016-05-01

    In this communication, a novel compact fibre Bragg grating-based thermometer for on-line temperature monitoring of drill bits is reported. Our proposed technique can potentially be used to optimize any drilling process, requiring the use of small drill bits, through direct temperature measurement at the drill bit instead of relying on indirect parameters (speed of rotation, applied force) in order to avoid an overheating as it is currently done nowadays.

  4. Directional drilling and equipment for hot granite wells

    SciTech Connect

    Williams, R.E.; Neudecker, J.W.; Rowley, J.C.; Brittenham, T.L.

    1981-01-01

    The following drilling equipment and experience gained in drilling to date are discussed: positive displacement motors, turbodrills, motor performance experience, rotary-build and rotary-hold results, steering devices and surveying tools, shock absorbers, drilling and fishing jars, drilling bits, control of drill string drag, and control of drill string degradation. (MHR)

  5. Reduction of the vibration of the hand-arm system by optimization of rotary hammer drills.

    PubMed

    Weinert, K; Gillmeister, F

    1996-02-01

    When operating a hand-held vibrating power tool, for example impact drills and rotary hammers, high vibration loads are introduced into the hand-arm system of the operator. In the long run these mechanical vibrations can lead to health problems of the hand-arm system. Hammer drilling tools for treatment of mineral materials are offered with many different designs of the cutting edge in the diameter range between 16 mm and 50 mm. In this research project the influences of the cutting edge design of drilling tools on the vibration characteristics of rotary hammers are investigated. The vibration exposure of the hand-arm system due to the tool and the volume of chip production are regarded. The gauge being a combination of the weighted acceleration and the drilling capacity. Based on the current spectrum of drillings tools neutral test have been developed to examine geometrical parameters. Both sets of drilling tools have been subjected to the same test programme. The analysis of the results led to the definition of the characteristics of an optimized rotary hammer drilling tool. Lists of criterions have been developed for the different groups of tools. Using these it is possible to create drilling tools optimized for vibration exposure. This was demonstrated by prototype drilling tools. The comparison of the results showed, that the averaged volume of chip production could be significantly improved by modifying the design of the drilling tools retaining the weighted acceleration. The comparison also showed that the total vibration severity parameter decreased. PMID:8996667

  6. A simple model of bit whirl for deep drilling applications

    NASA Astrophysics Data System (ADS)

    Kovalyshen, Yevhen

    2013-11-01

    A simple analytical model of bit whirl is presented. In contrast to the previous works, which consider bottom hole assembly mass imbalance to model bit whirl, the model here takes into account the history-dependent boundary conditions at the bit-rock interface as well as the bit geometry. In particular, an analytical expression for the bit-rock interaction is derived. It is shown that the bit geometry affects the bit-rock interaction only through three dimensionless parameters. Depending on the value of these parameters the system can be stable or undergo forward or backward whirl.

  7. An Industry/DOE Program to Develop and Benchmark Advanced Diamond Product Drill Bits and HP/HT Drilling Fluids to Significantly Improve Rates of Penetration

    SciTech Connect

    TerraTek

    2007-06-30

    A deep drilling research program titled 'An Industry/DOE Program to Develop and Benchmark Advanced Diamond Product Drill Bits and HP/HT Drilling Fluids to Significantly Improve Rates of Penetration' was conducted at TerraTek's Drilling and Completions Laboratory. Drilling tests were run to simulate deep drilling by using high bore pressures and high confining and overburden stresses. The purpose of this testing was to gain insight into practices that would improve rates of penetration and mechanical specific energy while drilling under high pressure conditions. Thirty-seven test series were run utilizing a variety of drilling parameters which allowed analysis of the performance of drill bits and drilling fluids. Five different drill bit types or styles were tested: four-bladed polycrystalline diamond compact (PDC), 7-bladed PDC in regular and long profile, roller-cone, and impregnated. There were three different rock types used to simulate deep formations: Mancos shale, Carthage marble, and Crab Orchard sandstone. The testing also analyzed various drilling fluids and the extent to which they improved drilling. The PDC drill bits provided the best performance overall. The impregnated and tungsten carbide insert roller-cone drill bits performed poorly under the conditions chosen. The cesium formate drilling fluid outperformed all other drilling muds when drilling in the Carthage marble and Mancos shale with PDC drill bits. The oil base drilling fluid with manganese tetroxide weighting material provided the best performance when drilling the Crab Orchard sandstone.

  8. Deep Drilling and Sampling via the Wireline Auto-Gopher Driven by Piezoelectric Percussive Actuator and EM Rotary Motor

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Badescu, Mircea; Sherrit, Stewart; Zacny, Kris; Paulsen, Gale L; Beegle, Luther; Bao, Xiaoqi

    2012-01-01

    The ability to penetrate subsurfaces and perform sample acquisition at depths of meters is critical for future NASA in-situ exploration missions to bodies in the solar system, including Mars and Europa. A corer/sampler was developed with the goal of acquiring pristine samples by reaching depths on Mars beyond the oxidized and sterilized zone. To developed rotary-hammering coring drill, called Auto-Gopher, employs a piezoelectric actuated percussive mechanism for breaking formations and an electric motor rotates the bit to remove the powdered cuttings. This sampler is a wireline mechanism that is incorporated with an inchworm mechanism allowing thru cyclic coring and core removal to reach great depths. The penetration rate is being optimized by simultaneously activating the percussive and rotary motions of the Auto-Gopher. The percussive mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) mechanism that is driven by piezoelectric stack and that was demonstrated to require low axial preload. The Auto-Gopher has been produced taking into account the a lessons learned from the development of the Ultrasonic/Sonic Gopher that was designed as a percussive ice drill and was demonstrated in Antarctica in 2005 to reach about 2 meters deep. A field demonstration of the Auto-Gopher is currently being planned with objective of reaching as deep as 3 to 5 meters in tufa subsurface.

  9. Field drilling tests on improved geothermal unsealed roller-cone bits. Final report

    SciTech Connect

    Hendrickson, R.R.; Jones, A.H.; Winzenried, R.W.; Maish, A.B.

    1980-05-01

    The development and field testing of a 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bit are described. Increased performance was gained by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Six of the experimental bits were subjected to air drilling at 240/sup 0/C (460/sup 0/F) in Franciscan graywacke at the Geysers (California). Performances compared directly to conventional bits indicate that in-gage drilling time was increased by 70%. All bits at the Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole drilled, compared with the conventional bits. The materials selected improved roller wear by 200%, friction per wear by 150%, and lug wear by 150%. These tests indicate a potential well cost savings of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits.

  10. PDC Bit Testing at Sandia Reveals Influence of Chatter in Hard-Rock Drilling

    SciTech Connect

    RAYMOND,DAVID W.

    1999-10-14

    Polycrystalline diamond compact (PDC) bits have yet to be routinely applied to drilling the hard-rock formations characteristic of geothermal reservoirs. Most geothermal production wells are currently drilled with tungsten-carbide-insert roller-cone bits. PDC bits have significantly improved penetration rates and bit life beyond roller-cone bits in the oil and gas industry where soft to medium-hard rock types are encountered. If PDC bits could be used to double current penetration rates in hard rock geothermal well-drilling costs could be reduced by 15 percent or more. PDC bits exhibit reasonable life in hard-rock wear testing using the relatively rigid setups typical of laboratory testing. Unfortunately, field experience indicates otherwise. The prevailing mode of failure encountered by PDC bits returning from hard-rock formations in the field is catastrophic, presumably due to impact loading. These failures usually occur in advance of any appreciable wear that might dictate cutter replacement. Self-induced bit vibration, or ''chatter'', is one of the mechanisms that may be responsible for impact damage to PDC cutters in hard-rock drilling. Chatter is more severe in hard-rock formations since they induce significant dynamic loading on the cutter elements. Chatter is a phenomenon whereby the drillstring becomes dynamically unstable and excessive sustained vibrations occur. Unlike forced vibration, the force (i.e., weight on bit) that drives self-induced vibration is coupled with the response it produces. Many of the chatter principles derived in the machine tool industry are applicable to drilling. It is a simple matter to make changes to a machine tool to study the chatter phenomenon. This is not the case with drilling. Chatter occurs in field drilling due to the flexibility of the drillstring. Hence, laboratory setups must be made compliant to observe chatter.

  11. Comparison of Drilling Performance of Chisel and Button Bits on the Electro Hydraulic Driller

    NASA Astrophysics Data System (ADS)

    Su, Okan; Yarali, Olgay; Akcin, Nuri Ali

    2013-11-01

    Electro hydraulic drillers have been widely used in mining for drilling and roof-bolting. In the drilling process, the performance of the machine is predicted by selecting an appropriate bit type prior to drilling operations. In this paper, a series of field drilling studies were conducted in order to examine and compare the performance of chisel and button bits including wear on the bits. The effects of taper angle on chisel bits, which are at angles of 105°, 110° and 120°, were investigated in terms of rate of penetration, instantaneous drilling rate and specific energy. The results of drilling and abrasivity tests performed in the laboratory supported the outcome of the field studies. Based on laboratory studies and field observations, it was proven that the conglomerate encountered, though it is very abrasive, is easy to drill. The cutter life in the encountered series is also longer in sandstone formation compared to the conglomerate. Additionally, button bits resulted in lower specific energy and higher penetration rates relative to chisel bits, regardless of their taper angles. The results were also supported with statistical analyses.

  12. Method of analyzing vibrations from a drilling bit in a borehole

    SciTech Connect

    Lesage, M.; Sheppard, M.

    1988-09-27

    This patent describes a method of drilling a borehole in an earth formation with a rotating drilling system including a drill bit including the steps of: sensing at least one physical quantity associated with the interaction of the drilling system with the earth formation with at least one transducer and generating at least one oscillatory output signal in response thereto; determining the frequency spectrum of the oscillatory signal; monitoring the frequency spectrum to detect a characteristic of the frequency spectrum which is indicative of a property of the drilling system/earth formation interaction and detecting a frequency shift thereof; and controlling the drilling process in response to the detected frequency shift.

  13. 30 CFR 56.7004 - Drill mast.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation...

  14. 30 CFR 57.7004 - Drill mast.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is...

  15. 30 CFR 57.7004 - Drill mast.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is...

  16. 30 CFR 56.7004 - Drill mast.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation...

  17. 30 CFR 56.7004 - Drill mast.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation...

  18. 30 CFR 57.7004 - Drill mast.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is...

  19. 30 CFR 57.7004 - Drill mast.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is...

  20. 30 CFR 56.7004 - Drill mast.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation...

  1. 30 CFR 56.7004 - Drill mast.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drill mast. 56.7004 Section 56.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7004 Drill mast. Persons shall not be on a mast while the drill-bit is in operation...

  2. 30 CFR 57.7004 - Drill mast.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drill mast. 57.7004 Section 57.7004 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7004 Drill mast. Persons shall not be on a mast while the drill-bit is...

  3. Evolution of polycrystalline diamond compact bit designs for Rocky Mountain drilling

    SciTech Connect

    Pain, D.D.; Schieck, B.E.

    1985-07-01

    The Rocky Mountain region of the U.S. has proved to be a good area for polycrystalline diamond compact (PDC) bits in selected formations. Lower costs per foot as a result of higher penetration rates and longer bit lives have been realized in many applications. PDC bits are used routinely in Wyoming in the Green River and Powder River basins. Simply using a PDC bit in these areas does not necessarily ensure an economical run. Care must be taken in choosing the correct bit design for each application to obtain the lowest cost per foot. Since the first PDC bit run, there has been an evolution of designs to enhance penetration rates, and thus to lower drilling cost per foot. This evolution has included changes in bit profile, cutter density, cutter exposure, cutter side rake, and cutter shape. When optimally combined, these features have increased penetration rates by well over 100% in many formations.

  4. Failure mechanisms of polycrystalline diamond compact drill bits in geothermal environments

    SciTech Connect

    Hoover, E.R.; Pope, L.E.

    1981-09-01

    Over the past few years the interest in polycrystalline diamond compact (PDC) drill bits has grown proportionately with their successful use in drilling oil and gas wells in the North Sea and the United States. This keen interest led to a research program at Sandia to develop PDC drill bits suitable for the severe drilling conditions encountered in geothermal fields. Recently, three different PDC drill bits were tested using either air or mud drilling fluids: one in the laboratory with hot air, one in the Geysers field with air, and one in the Geysers field with mud. All three tests were unsuccessful due to failure of the braze joint used to attach the PDC drill blanks to the tungsten carbide studs. A post-mortem failure analysis of the defective cutters identified three major failure mechanisms: peripheral nonbonding caused by braze oxidation during the brazing step, nonbonding between PDC drill blanks and the braze due to contamination prior to brazing, and hot shortness. No evidence was found to suggest that the braze failures in the Geysers field tests were caused by frictional heating. In addition, inspection of the PDC/stud cutter assemblies using ultrasonic techniques was found to be ineffective for detecting the presence of hot shortness in the braze joint.

  5. Caries Removal by Chemomechanical (Carisolv™) vs. Rotary Drill: A Systematic Review

    PubMed Central

    Maru, Viral P.; Shakuntala, B.S.; Nagarathna, C.

    2015-01-01

    Background: Chemomechanical caries removal is an effective alternative to the traditional rotary drilling method. The advantages of chemomechanical techniques in terms of the need for anesthesia, pain perception and patient preference are systematically reviewed and a meta-analysis of the time required for caries removal is reported. Method: Randomized controlled studies of comparison of chemomechanical techniques with conventional rotary drill were selected from a systematic search of standard biomedical databases, including the PubMed and Cochrane clinical trials. Non-repeated search results were screened for relevance and risk of bias assessment, followed by methodology assessment. Statistical models were applied to the outcome parameters - time required, pain perception, need of anesthesia and patient preference - extracted from the studies. Results: Out of the 111 non-repeated search results, 26 studies receiving a low bias score were selected for the review, and 16 randomized clinical trials of rotary and Carisolv techniques were considered for meta-analysis. Meta-analysis by fixed effect as well as random effect models indicate that Carisolv takes more time (3.65 ± 0.05 and 4.09 ± 0.29 min) than rotary drill (8.65 ± 0.09 and 8.97 ± 0.66 min) method. Advantages of reduced pain (14.67 for Carisolv vs. 6.76 for rotary drill), need for anesthesia (1.59% vs. 10.52%) outweigh the longer time requirement and make it the preferred (18.68% vs. 4.69%) method. Conclusion: Chemomechanical techniques stand out as a minimally invasive and preferred method based on the meta-analyses. Evaluation of pain experienced using robust methods is needed to strengthen the evidence for their use. PMID:26962375

  6. Single Piezo-Actuator Rotary-Hammering (SPaRH) Drill

    NASA Technical Reports Server (NTRS)

    Sherrit, Stewart (Inventor); Bao, Xiaoqi (Inventor); Badescu, Mircea (Inventor); Bar-Cohen, Yoseph (Inventor)

    2014-01-01

    A Single Piezo-Actuator Rotary-Hammering (SPaRH) Drill includes a horn actuator having high power piezoelectric materials and a flexure pre-stress to increase the actuators effectiveness. The drill is a low mass, low power, compact coring drill measuring 20-cm high by 7-cm diameter and having a total weight of 2 kg including drive electronics. Using an average power of 50-Watts, the drill basalt is expected to cut basalt at a rate of 0.2 cm/min down to depth of 10-cm and create cuttings and an intact core. The drill is expected to operate under different environments including Martian ambient (6 Torr and down to -50 degree C), and liquid nitrogen temperatures (77 K) and low pressure (<<1 Torr) to simulate lunar polar and Europa conditions. Materials expected to be sampled include Kaolinite, Saddleback Basalt, Limestone, Volcanic Breccia, Siltstone, ice, permafrost and layered rocks with different hardness.

  7. Reflection of drill-string extensional waves at the bit-rock contact

    NASA Astrophysics Data System (ADS)

    Poletto, Flavio; Malusa, Massimo

    2002-06-01

    Downward propagating extensional waves are partially reflected at the bit-rock contact. The evaluation of the reflection coefficient is important to obtain while drilling information about the acoustic properties of the formations. The scope of this work is to estimate the bit-rock reflection coefficient, assuming a flat drill bit in perfect contact with the formation. Using the low-frequency approximation, which holds when the wavelength is much larger than the lateral dimensions of the borehole, the drill-string is assumed to be a laterally free rod, and the formation an homogeneous and isotropic medium. This work shows that the reflection coefficient of the extensional waves depends, along with the elastic properties of the formation, on the ratio of the cross sections of the drill-string and borehole. The impedance of the drilled rock can be calculated from the measured reflection coefficient, which is related to the amplitude of waves produced in the string and in the formation by a working drill-bit. copyright 2002 Acoustical Society of America.

  8. Optimization of Deep Drilling Performance - Development and Benchmark Testing of Advanced Diamond Product Drill Bits & HP/HT Fluids to Significantly Improve Rates of Penetration

    SciTech Connect

    Alan Black; Arnis Judzis

    2005-09-30

    This document details the progress to date on the OPTIMIZATION OF DEEP DRILLING PERFORMANCE--DEVELOPMENT AND BENCHMARK TESTING OF ADVANCED DIAMOND PRODUCT DRILL BITS AND HP/HT FLUIDS TO SIGNIFICANTLY IMPROVE RATES OF PENETRATION contract for the year starting October 2004 through September 2005. The industry cost shared program aims to benchmark drilling rates of penetration in selected simulated deep formations and to significantly improve ROP through a team development of aggressive diamond product drill bit--fluid system technologies. Overall the objectives are as follows: Phase 1--Benchmark ''best in class'' diamond and other product drilling bits and fluids and develop concepts for a next level of deep drilling performance; Phase 2--Develop advanced smart bit-fluid prototypes and test at large scale; and Phase 3--Field trial smart bit--fluid concepts, modify as necessary and commercialize products. As of report date, TerraTek has concluded all Phase 1 testing and is planning Phase 2 development.

  9. Physical dimensions, torsional performance, and metallurgical properties of rotary endodontic instruments. 3. Peeso drills.

    PubMed

    Luebke, N H; Brantley, W A; Sabri, Z I; Luebke, J H

    1992-01-01

    A laboratory study was performed on Peeso drills to determine their physical dimensions, torsional performance, and metallurgical properties. Samples were measured from each of sizes #1 to #6 of Peeso drills (type P) and sizes #009 to #023 of Peeso drills (type B-1) from the two manufacturers that distribute these instruments in the United States. They were also tested in clockwise and counterclockwise torsion using a digital torque meter instrument. It was not possible to evaluate completely some type P drills of size #4 and larger or type B-1 drills of size #016 and larger because the torsional moments exceeded the capacity of the test instrument. Scanning electron microscopic examination confirmed visual observations that the stainless steel Peeso drills exhibited ductile torsional fracture, in contrast to the carbon steel Peeso drills which fractured in a relatively brittle manner. The carbon steel Peeso drills exhibited a much greater tendency for torsional fractures in the bur head, along with considerably smaller values of angular deflection at separation compared to the stainless steel Peeso drills. This study is part of a continuing investigation to establish standards for all rotary endodontic instruments. PMID:1402558

  10. Single piezo-actuator rotary-hammering (SPaRH) drill

    NASA Astrophysics Data System (ADS)

    Sherrit, Stewart; Domm, Lukas; Bao, Xiaoqi; Bar-Cohen, Yoseph; Chang, Zensheu; Badescu, Mircea

    2012-04-01

    The search for present or past life in the Universe is one of the most important objectives of NASA's exploration missions. Drills for subsurface sampling of rocks, ice and permafrost are an essential tool for astrobiology studies on other planets. Increasingly, it is recognized that drilling via a combination of rotation and hammering offers an efficient and effective rapid penetration mechanism. The rotation provides an intrinsic method for removal of cuttings from the borehole while the impact and shear forces aid in the fracturing of the penetrated medium. Conventional drills that use a single actuator are based on a complex mechanism with many parts and their use in future mission involves greater risk of failure and/or may require lubrication that can introduce contamination. In this paper, a compact drill is reported that uses a single piezoelectric actuator to produce hammering and rotation of the bit. A horn with asymmetric grooves was designed to impart a longitudinal (hammering) and transverse force (rotation) to a keyed free mass. The drill requires low axial pre-load since the hammering-impacts fracture the rock under the bit kerf and rotate the bit to remove the powdered cuttings while augmenting the rock fracture via shear forces. The vibrations 'fluidize' the powdered cuttings inside the flutes reducing the friction with the auger surface. This action reduces the consumed power and heating of the drilled medium helping to preserve the pristine content of the acquired samples. The drill consists of an actuator that simultaneously impacts and rotates the bit by applying force and torque via a single piezoelectric stack actuator without the need for a gearbox or lever mechanism. This can reduce the development/fabrication cost and complexity. In this paper, the drill mechanism will be described and the test results will be reported and discussed.

  11. Single Piezo-Actuator Rotary-Hammering (SPaRH) Drill

    NASA Technical Reports Server (NTRS)

    Sherrit, Stewart; Domm, Lukas; Bao, Xiaoqi; Bar-Cohen, Yoseph; Chang, Zensheu; Badescu, Mircea

    2012-01-01

    The search for present or past life in the Universe is one of the most important objectives of NASA's exploration missions. Drills for subsurface sampling of rocks, ice and permafrost are an essential tool for astrobiology studies on other planets. Increasingly, it is recognized that drilling via a combination of rotation and hammering offers an efficient and effective rapid penetration mechanism. The rotation provides an intrinsic method for removal of cuttings from the borehole while the impact and shear forces aids in the fracturing of the penetrated medium. Conventional drills that use a single actuator are based on a complex mechanism with many parts and their use in future mission involves greater risk of failure and/or may require lubrication that can introduce contamination. In this paper, a compact drill is reported that uses a single piezoelectric actuator to produce hammering and rotation of the bit. A horn with asymmetric grooves was design to impart a longitudinal (hammering) and transverse force (rotation) to a keyed free mass. The drill requires low axial pre-load since the hammering-impacts fracture the rock under the bit kerf and rotate the bit to remove the powdered cuttings while augmenting the rock fracture via shear forces. The vibrations 'fluidize' the powdered cuttings inside the flutes reducing the friction with the auger surface. This action reduces the consumed power and heating of the drilled medium helping to preserve the pristine content of the acquired samples. The drill consists of an actuator that simultaneously impacts and rotates the bit by applying force and torque via a single piezoelectric stack actuator without the need for a gearbox or lever mechanism. This can reduce the development/fabrication cost and complexity. In this paper, the drill mechanism will be described and the test results will be reported and discussed.

  12. Program plan for the development of advanced synthetic-diamond drill bits for hard-rock drilling

    SciTech Connect

    Glowka, D.A.; Schafer, D.M.

    1993-09-01

    Eight companys have teamed with Sandia Labs to work on five projects as part of a cooperative effort to advance the state of the ar in synthetic-diamond drill bit design and manufacture. DBS (a Baroid Company), Dennis Tool Company, Hughes Christensen Company, Maurer Engineering, Megadiamond, Security Diamond Products, Slimdril International, and Smith International. Objective of each project is to develop advanced bit technology that results in new commercial products with longer bit life and higher penetration rates in hard formations. Each project explores a different approach to synthetic-diamond cutter and bit design and, consequently, uses different approaches to developing the technology. Each of these approaches builds or the respective companies` capabilities and current product interests. Sandia`s role is to assure integration of the individual projects into a coherent program and tc provide unique testing and analytical capabilities where needed. One additional company, Amoco Production Research, will provide synthetic-diamond drill bit research expertise and field testing services for each project in the program.

  13. Thermal limitations on the use of PDC bits in geothermal drilling

    SciTech Connect

    Glowka, D.A.

    1984-08-01

    Factors affecting the potential for using polycrystalline diamond compact (PDC) drill bits in geothermal drilling are discussed. Pertinent results from previous laboratory and field tests are reviewed. The two predominant failure mechanisms, abrasive cutter wear and catastrophic loss of cutters, are discussed. A temperature activated mechanism for accelerating cutter wear is identified, and the implications for hard-rock drilling are investigated. An upper bound on drillable rock strength without causing thermally-accelerated wear is established for a variety of operating and environmental conditions.

  14. The Questions of the Dynamics of Drilling Bit on the Surface of Well Bottom

    NASA Astrophysics Data System (ADS)

    Burievich, Toshov Javohir

    2016-06-01

    The purpose of this study was to investigate the dynamics of drilling bit on the well bottom as a function of their geometrical parameters. The frame of this method for this study includes former existed objective data on the unstable drilling devices as cantilever suspension. Research methods and calculation results are as follows: square coverage by tools blade working in different rotation regime; radius of the inscribed and circumscribed circle which leads to introduce and prospectively and solve problems on process optimization of mining rock at drilling the well bottom.

  15. Ultratough, Thermally Stable Polycrystalline Diamond/Silicon Carbide Nanocomposites for Drill Bits

    SciTech Connect

    2009-03-01

    This factsheet describes a research project whose goal is to develop and produce in quantity novel superhard and ultratough thermally stable polycrystalline (TSP) diamond/SiC nanocomposites reinforced with SiC/C nanofibers for drill-bit applications and multiple industrial functions.

  16. Development of a method for predicting the performance and wear of PDC (polycrystalline diamond compact) drill bits

    SciTech Connect

    Glowka, D.A.

    1987-09-01

    A method is developed for predicting cutter forces, temperatures, and wear on PDC bits as well as integrated bit performance parameters such as weight-on-bit, drilling torque, and bit imbalance. A computer code called PDCWEAR has been developed to make this method available as a tool for general bit design and analysis. The method uses single-cutter data to provide a measure of rock drillability and employs theoretical considerations to account for interaction among closely spaced cutters on the bit. Experimental data are presented to establish the effects of cutter size and wearflat area on the forces that develop during rock cutting. Waterjet assistance is shown to significantly reduce cutting forces, thereby potentially extending bit life and reducing weight-on-bit and torque requirements in hard rock. The effects of several other design and operating parameters on bit life and drilling performance are also investigated.

  17. High-performance TSD bits improve penetration rate. [Thermally Stable Diamond

    SciTech Connect

    Cohen, J.H.; Maurer, W.C. ); Westcott, P.A. )

    1993-04-12

    Optimizing the number, size, and orientation of clutters on thermally stable diamond (TSD) bits increases penetration rate and extends bit life. The use of optimized TSD (also commonly referred to as thermally stable product or TSP) bits on high-power drilling motors can greatly reduce drilling time for harsh-environment wells, such as deep gas wells. The power delivered to the rock governs drilling rate, and at high speed the optimized TSD bits are capable of effectively delivering power to drill the rock. This article reviews a 3-year project to develop advanced thermally stable diamond bits that can operate at a power level 5-10 times greater than that typically delivered by conventional rotary drilling. These bits are designed to operate on advanced drilling motors that drill three to six times faster than rotary drilling. These advanced bits and motors are especially designed for use in slim-hole and horizontal drilling applications. The TSD bit design parameters which were varied during the tests were cutter size, shape, density (number of cutters), and orientation. Drilling tests in limestone, sandstone, marble, and granite blocks showed that these optimized bits drilled many of these rocks at 500-1,000 ft/hr compared to 50-100 ft/hr for conventional rotary drilling. A sensitivity model showed that doubling the rate of penetration significantly reduced the time to drill a well and reduced costs by 13 %.

  18. OPTIMIZATION OF DEEP DRILLING PERFORMANCE--DEVELOPMENT AND BENCHMARK TESTING OF ADVANCED DIAMOND PRODUCT DRILL BITS & HP/HT FLUIDS TO SIGNIFICANTLY IMPROVE RATES OF PENETRATION

    SciTech Connect

    Alan Black; Arnis Judzis

    2004-10-01

    The industry cost shared program aims to benchmark drilling rates of penetration in selected simulated deep formations and to significantly improve ROP through a team development of aggressive diamond product drill bit--fluid system technologies. Overall the objectives are as follows: Phase 1--Benchmark ''best in class'' diamond and other product drilling bits and fluids and develop concepts for a next level of deep drilling performance; Phase 2--Develop advanced smart bit-fluid prototypes and test at large scale; and Phase 3--Field trial smart bit-fluid concepts, modify as necessary and commercialize products. As of report date, TerraTek has concluded all major preparations for the high pressure drilling campaign. Baker Hughes encountered difficulties in providing additional pumping capacity before TerraTek's scheduled relocation to another facility, thus the program was delayed further to accommodate the full testing program.

  19. Method for renewing the cutting face of a diamond drill bit

    SciTech Connect

    Davis, K.

    1987-04-07

    This patent describes a diamond drill bit having a formation engaging face and diamond cutter stud assemblies, each stud assembly is mounted in a counterbore at the face for penetrating the earth. The method is described of increasing the cutting efficiency of the bit comprises: (1) forming a passageway which extends from the bottom of the counterbore and to an external location on the bit, the external location being spaced from an outer end of the counterbore; (2) forcing a stud assembly to move out of a counterbore by applying fluid pressure to the passageway connected to the last counterbore; (3) rotating the last stud assembly about the longitudinal axis thereof to present an unused cutting area of the diamond cutter stud assembly in properly oriented position for engaging a formation; (4) forcing the stud assembly into operative seated position within the counterbore by connecting a hydraulic piston and cylinder assembly to the drill bit body and stud assembly and forcing the stud assembly to move into the bit body as the piston moves respective to the cylinder.

  20. Deep Rotary-Ultrasonic Core Drill for Exploration of Europa and Enceladus

    NASA Astrophysics Data System (ADS)

    Paulsen, G. L.; Zacny, K.; Bar-Cohen, Y.; Beegle, L. W.; Corsetti, F. A.; Mellerowicz, B.; Badescu, M.; Sherrit, S.; Ibarra, Y.

    2012-12-01

    Since water is an important requisite for life as we know it, likely exobiologic exploration targets in our Solar System include Mars, Europa, and Enceladus, where water/ice is known to exist. Because of oxidizing nature of Mars atmosphere, as well as increased radiation at the surfaces of Mars, Europa and Enceladus, samples must be acquired from the subsurface at greater depths, presenting a great challenge to off-world drilling design. For the past 3 years, we have been developing a prototype wireline coring drill, called the Auto-Gopher, for the capability to acquire samples from hundreds of meters depth. The drill is capable of penetrating both rock and ice. However, because of large geological uncertainty on Mars and issues related to borehole collapse, we specifically target ice formations present on Europa and Enceladus. The main feature of the Auto-Gopher is its wireline operation. The drill is essentially suspended on a tether and the motors and mechanisms are built into a tube that ends with a coring bit. The tether provides the mechanical connection to a rover/lander on a surface as well as power and data communication. Upon penetrating to a target depth, the drill (plus core) is retracted from the borehole by a pulley system (the pulley system can be either on the surface or integrated into a top part of the drill itself). Once on the surface, the core is deposited into a sample transfer system, and the drill is lowered back into the hole in order to drill the next segment. Each segment is typically 10 cm long. Wireline operation sidesteps one of the major drawbacks of traditional continuous drill string systems by obviating the need for multiple drill sections. With traditional continuous drill string systems (the major competition to the Autor-Gopher), new drill sections need to be added to the string as the drill gets deeper. This of course requires multiple drill sections, which add significantly to the mass of the system very quickly, and requires

  1. Drilling, Coring and Sampling Using Piezoelectric Actuated Mechanisms: From the USDC to a Piezo-Rotary-Hammer Drill

    NASA Technical Reports Server (NTRS)

    Bar-Cohen, Yoseph; Sherrit, Stewart; Badescu, Mircea; Bao, Xiaoqi

    2012-01-01

    NASA exploration missions are increasingly including sampling tasks but with the growth in engineering experience (particularly, Phoenix Scout and MSL) it is now very much recognized that planetary drilling poses many challenges. The difficulties grow significantly with the hardness of sampled material, the depth of drilling and the harshness of the environmental conditions. To address the requirements for samplers that could be operated at the conditions of the various bodies in the solar system, a number of piezoelectric actuated drills and corers were developed by the Advanced Technologies Group of JPL. The basic configuration that was conceived in 1998 is known as the Ultrasonic/Sonic Driller/Corer (USDC), and it operates as a percussive mechanism. This drill requires as low preload as 10N (important for operation at low gravity) allowing to operate with as low-mass device as 400g, use an average power as low as 2- 3W and drill rocks as hard as basalt. A key feature of this drilling mechanism is the use of a free-mass to convert the ultrasonic vibrations generated by piezoelectric stack to sonic impacts on the bit. Using the versatile capabilities f the USDC led to the development of many configurations and device sizes. Significant improvement of the penetration rate was achieved by augmenting the hammering action by rotation and use of a fluted bit to remove cuttings. To reach meters deep in ice a wireline drill was developed called the Ultrasonic/Sonic Gopher and it was demonstrated in 2005 to penetrate about 2-m deep at Antarctica. Jointly with Honeybee Robotics, this mechanism is currently being modified to incorporate rotation and inchworm operation forming Auto-Gopher to reach meters deep in rocks. To take advantage of the ability of piezoelectric actuators to operate over a wide temperatures range, piezoelectric actuated drills were developed and demonstrated to operate at as cold as -200oC and as hot as 500oC. In this paper, the developed mechanisms

  2. Optimization of Deep Drilling Performance--Development and Benchmark Testing of Advanced Diamond Product Drill Bits & HP/HT Fluids to Significantly Improve Rates of Penetration

    SciTech Connect

    Alan Black; Arnis Judzis

    2003-10-01

    This document details the progress to date on the OPTIMIZATION OF DEEP DRILLING PERFORMANCE--DEVELOPMENT AND BENCHMARK TESTING OF ADVANCED DIAMOND PRODUCT DRILL BITS AND HP/HT FLUIDS TO SIGNIFICANTLY IMPROVE RATES OF PENETRATION contract for the year starting October 2002 through September 2002. The industry cost shared program aims to benchmark drilling rates of penetration in selected simulated deep formations and to significantly improve ROP through a team development of aggressive diamond product drill bit--fluid system technologies. Overall the objectives are as follows: Phase 1--Benchmark ''best in class'' diamond and other product drilling bits and fluids and develop concepts for a next level of deep drilling performance; Phase 2--Develop advanced smart bit--fluid prototypes and test at large scale; and Phase 3--Field trial smart bit--fluid concepts, modify as necessary and commercialize products. Accomplishments to date include the following: 4Q 2002--Project started; Industry Team was assembled; Kick-off meeting was held at DOE Morgantown; 1Q 2003--Engineering meeting was held at Hughes Christensen, The Woodlands Texas to prepare preliminary plans for development and testing and review equipment needs; Operators started sending information regarding their needs for deep drilling challenges and priorities for large-scale testing experimental matrix; Aramco joined the Industry Team as DEA 148 objectives paralleled the DOE project; 2Q 2003--Engineering and planning for high pressure drilling at TerraTek commenced; 3Q 2003--Continuation of engineering and design work for high pressure drilling at TerraTek; Baker Hughes INTEQ drilling Fluids and Hughes Christensen commence planning for Phase 1 testing--recommendations for bits and fluids.

  3. Mars Science Laboratory Drill

    NASA Technical Reports Server (NTRS)

    Okon, Avi B.

    2010-01-01

    The Drill for the Mars Science Laboratory mission is a rotary-percussive sample acquisition device with an emphasis on toughness and robustness to handle the harsh environment on Mars. The unique challenges associated with autonomous drilling from a mobile robot are addressed. A highly compressed development schedule dictated a modular design architecture that satisfies the functional and load requirements while allowing independent development and testing of the Drill subassemblies. The Drill consists of four actuated mechanisms: a spindle that rotates the bit, a chuck that releases and engages bits, a novel voice-coil-based percussion mechanism that hammers the bit, and a linear translation mechanism. The Drill has three passive mechanisms: a replaceable bit assembly that acquires and collects sample, a contact sensor / stabilizer mechanism, and, lastly a flex harness service loop. This paper describes the various mechanisms that makeup the Drill and discusses the solutions to their unique design and development challenges.

  4. Geothermal COMPAX drill bit development. Final technical report, July 1, 1976-September 30, 1982

    SciTech Connect

    Hibbs, L.E. Jr.; Sogoian, G.C.; Flom, D.G.

    1984-04-01

    The objective was to develop and demonstrate the performance of new drill bit designs utilizing sintered polycrystalline diamond compacts for the cutting edges. The scope included instrumented rock cutting experiments under ambient conditions and at elevated temperature and pressure, diamond compact wear and failure mode analysis, rock removal modeling, bit design and fabrication, full-scale laboratory bit testing, field tests, and performance evaluation. A model was developed relating rock cutting forces to independent variables, using a statistical test design and regression analysis. Experiments on six rock types, covering a range of compressive strengths from 8 x 10/sup 3/ psi to 51 x 10/sup 3/ psi, provided a satisfactory test of the model. Results of the single cutter experiments showed that the cutting and thrust (penetration) forces, and the angle of the resultant force, are markedly affected by rake angle, depth of cut, and speed. No unusual force excursions were detected in interrupted cutting. Wear tests on two types of diamond compacts cutting Jack Fork Sandstone yielded wear rates equivalent at high cutting speeds, where thermal effects are probably operative. At speeds below approx. 400 surface feet per minute (sfm), the coarser sintered diamond product was superior. 28 refs., 235 figs., 55 tabs.

  5. Research on Drill String Vibration based on the Cepstrum Analysis and Abstracting of SWD Bit Source Signals

    NASA Astrophysics Data System (ADS)

    Wu, H.; Lan, X.; Liu, Z.

    2014-12-01

    From the vibration drilling information of the surface, we can not only provide the drill bit source signal for the SWD(Seismic While Drilling)data interpretation, estimate the condition under the well, but also get such information as the stratum character, the attrited status of the aiguille and the rotating status of the drill string. In SWD pilot data preprocessing, it is very important that effective signals are abstracted from bit. Also, noises are abstracted from rigs and machines on ground. Source signal from bit, because of the broad range of frequencies and short time duration, can be easily affected by noises from rigs and machines. In order to avoid the affection and recover the bit source signals, the source function associated with the surface record is the key approach for processing the SWD signals. Cepstrum analysis is a nonlinear filtering technology, can change the convoluted signals in time domain to added signals in frequency domain. This method can remove the structural reverberation to abstract the source signals by selecting a window function. We discussed the cepstral filtering and abstracted the transient source signals according to the data of drill string simulated experiment. Indoor simulation experiment verifies reliability of cepstrum analysis technology, stifles reverberation of pipe string, and obtains source signal and transfer function. On the basis of noise elimination, analyze vibration signals received by the top of drilling string using cepstrum, stifles long time cycle reverberation, highlights periodic characteristics of signals, which supplies convenience for analysis of drill bit feeble vibration and spreading characteristics. Correlate extracted drill bit source signal with ground records, which improves signal-to-noise ratio of SWD data processing. Although cepstrum can not recover exact source signals, preliminary estimates can still be given for transient source signal in accordance with amplitude and width of the

  6. A new drilling technique using vortex action at rock-bit interface (part 1)

    SciTech Connect

    Hayatdavoudi, A.; Akhigbe, A.; Chalambor, A.; Okoye, C.

    1984-04-01

    Due to a great deal of information available, this paper has been arranged in two parts. The paper presented here deals with Part I. In this part, theory and laboratory data of the DVG (Downhole Vortex Generator) Sub, which is run immediately on top of the standard bits, is introduced. In the models, the authors have emphasized changes in drilling strengths and crossflow as a result of vortex action. The theoretical as well as field data indicate an average increase of penetration rate to fall within 10 to 75 percent for 9-7/8'' holes. Furthermore, on the basis of laboratory data, it was concluded that (1) the vortex pressure drop increases as the DVG sub nozzle angle to the horizontal plane decreases, (2) there is a non-linear increase of the vortex pressure drop with flowrate, (3) the DVG sub maximizes the crossflow velocities below the jet bit by suppressing the impact vortex formed as a result of the jet impact near the cones.

  7. Tuned support for cutting elements in a drag bit

    SciTech Connect

    Evans, R.F.

    1984-10-23

    Harmonic resonation of cutting elements against the earth formation is impeded in a rotary drag-type drill bit by providing connection means which yieldably and resiliently support the cutting elements from the drill bit but which deflects or vibrates with different natural resonant harmonic frequencies. The different natural harmonic frequencies tend to cancel or nullify resonance of any one of the connection means. The connection means can also be externally damped against vibrational movement.

  8. Use of Downhole Motors in Geothermal Drilling in the Philippines

    SciTech Connect

    Pyle, D. E.

    1981-01-01

    This paper describes the use of downhole motors in the Tiwi geothermal field in the Philippines, The discussion includes the application Of a Dyna-Drill with insert-type bits for drilling through surface alluvium. The economics of this type of drilling are compared to those of conventional rotary drilling. The paper also describes the use of a turbodrill that drills out scale as the well produces geothermal fluids.

  9. Use of single-cutter data in the analysis of PDC bit designs

    SciTech Connect

    Glowka, D.A.

    1986-10-10

    A method is developed for predicting cutter forces, temperatures, and wear on PDC bits as well as integrated bit performance parameters such as weight-on-bit (WOB), drilling torque, and bit imbalance. A computer code called PDCWEAR has been developed to make this method available as a tool for general bit design. The method uses single-cutter data to provide a measure of rock drillability and employs theoretical considerations to account for interaction among closely spaced cutters on the bit. Experimental data are presented to establish the effects of cutter size and wearflat area on the forces that develop during rock cutting. Waterjet assistance is shown to significantly reduce cutting forces, thereby extending bit life and reducing WOB and torque requirements in hard rock. The effects of bit profile, cutter placement density, bit rotary speed, and wear mode on bit life and drilling performance are investigated. 21 refs., 34 figs., 4 tabs.

  10. HydroPulse Drilling

    SciTech Connect

    J.J. Kolle

    2004-04-01

    Tempress HydroPulse{trademark} tool increases overbalanced drilling rates by generating intense suction pulses at the drill bit. This report describes the operation of the tool; results of pressure drilling tests, wear tests and downhole drilling tests; and the business case for field applications. The HydroPulse{trademark} tool is designed to operate on weighted drilling mud at conventional flow rates and pressures. Pressure drilling tests confirm that the HydroPulse{trademark} tool provides 33% to 200% increased rate of penetration. Field tests demonstrated conventional rotary and mud motor drilling operations. The tool has been operated continuous for 50 hours on weighted mud in a wear test stand. This level of reliability is the threshold for commercial application. A seismic-while-drilling version of the tool was also developed and tested. This tool was used to demonstrate reverse vertical seismic profiling while drilling an inclined test well with a PDC bit. The primary applications for the HydroPulse{trademark} tool are deep onshore and offshore drilling where rate of penetration drives costs. The application of the seismic tool is vertical seismic profiling-while-drilling and look-ahead seismic imaging while drilling.

  11. Drilling systems for extraterrestrial subsurface exploration.

    PubMed

    Zacny, K; Bar-Cohen, Y; Brennan, M; Briggs, G; Cooper, G; Davis, K; Dolgin, B; Glaser, D; Glass, B; Gorevan, S; Guerrero, J; McKay, C; Paulsen, G; Stanley, S; Stoker, C

    2008-06-01

    Drilling consists of 2 processes: breaking the formation with a bit and removing the drilled cuttings. In rotary drilling, rotational speed and weight on bit are used to control drilling, and the optimization of these parameters can markedly improve drilling performance. Although fluids are used for cuttings removal in terrestrial drilling, most planetary drilling systems conduct dry drilling with an auger. Chip removal via water-ice sublimation (when excavating water-ice-bound formations at pressure below the triple point of water) and pneumatic systems are also possible. Pneumatic systems use the gas or vaporization products of a high-density liquid brought from Earth, gas provided by an in situ compressor, or combustion products of a monopropellant. Drill bits can be divided into coring bits, which excavate an annular shaped hole, and full-faced bits. While cylindrical cores are generally superior as scientific samples, and coring drills have better performance characteristics, full-faced bits are simpler systems because the handling of a core requires a very complex robotic mechanism. The greatest constraints to extraterrestrial drilling are (1) the extreme environmental conditions, such as temperature, dust, and pressure; (2) the light-time communications delay, which necessitates highly autonomous systems; and (3) the mission and science constraints, such as mass and power budgets and the types of drilled samples needed for scientific analysis. A classification scheme based on drilling depth is proposed. Each of the 4 depth categories (surface drills, 1-meter class drills, 10-meter class drills, and deep drills) has distinct technological profiles and scientific ramifications. PMID:18598141

  12. Apparatus for drilling enlarged boreholes

    SciTech Connect

    Johnson, G.R.

    1982-10-19

    A rotary bore hole enlarging bit is connected to a rotary pipe string having a drilling fluid flow path and an actuator flow path. The bit comprises a body structure including inner and outer telescopic body sections, expansible and retractible arms carrying cutters on the outer body section and an expander on the inner body section engageable with the arms to expand the arms and cutters upon telescopic movement of body sections in one relative direction. A piston and cylinder is provided between the inner and outer body sections to secure relative telescopic movement between the body sections. A first passage is disposed in the body structure and expansible arms and cutters for conducting drilling fluid to the cutters from the drilling fluid flow path, there being a second passage in the body structure for conducting actuator fluid to the piston and cylinder from the actuator fluid flow path.

  13. Sliding and rotary PDM drilling keep horizontal well on target. [Positive Displacement Motors

    SciTech Connect

    Johnson, M.L. )

    1993-07-12

    Improved drilling efficiency and the use of steerable positive displacement motors (PDMs) helped keep an Austin chalk horizontal well on target and below cost. Field development in the Austin chalk began more than 60 years ago; however, many wells have had low-to-average oil recovery. Recent thorough studies of the natural fracture matrix in the Austin chalk revealed that the fractures were not interconnected. The ability of a horizontal well to intersect numerous fracture systems made the Austin chalk an excellent candidate for horizontal drilling. This paper describes the well plan, its trajectory, bottom hole assemblies, and drilling results.

  14. Smaller Footprint Drilling System for Deep and Hard Rock Environments; Feasibility of Ultra-High-Speed Diamond Drilling

    SciTech Connect

    TerraTek, A Schlumberger Company

    2008-12-31

    The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high rotational speeds (greater than 10,000 rpm). The work includes a feasibility of concept research effort aimed at development that will ultimately result in the ability to reliably drill 'faster and deeper' possibly with smaller, more mobile rigs. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration (ROP) rock cutting with substantially lower inputs of energy and loads. The significance of the 'ultra-high rotary speed drilling system' is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling and coring today run less than 10,000 rpm - usually well below 5,000 rpm. This document provides the progress through two phases of the program entitled 'Smaller Footprint Drilling System for Deep and Hard Rock Environments: Feasibility of Ultra-High-Speed Diamond Drilling' for the period starting 30 June 2003 and concluding 31 March 2009. The accomplishments of Phases 1 and 2 are summarized as follows: (1) TerraTek reviewed applicable literature and documentation and convened a project kick-off meeting with Industry Advisors in attendance (see Black and Judzis); (2) TerraTek designed and planned Phase I bench scale experiments (See Black and Judzis). Improvements were made to the loading mechanism and the rotational speed monitoring instrumentation. New drill bit designs were developed to provided a more consistent product with consistent performance. A test matrix for the final core bit testing program was completed; (3) TerraTek concluded small-scale cutting performance tests; (4) Analysis of Phase 1 data

  15. Fischer Assays of Oil Shale Drill Cores and Rotary Cuttings from the Piceance Basin, Colorado - 2009 Update

    USGS Publications Warehouse

    Mercier, Tracey J.; Brownfield, Michael E.; Johnson, Ronald C.; Self, Jesse G.

    1998-01-01

    This CD-ROM includes updated files containing Fischer assays of samples of core holes and cuttings from exploration drill holes drilled in the Eocene Green River Formation in the Piceance Basin of northwestern Colorado. A database was compiled that includes more than 321,380 Fischer assays from 782 boreholes. Most of the oil yield data were analyzed by the former U.S. Bureau of Mines oil shale laboratory in Laramie, Wyoming, and some analyses were made by private laboratories. Location data for 1,042 core and rotary holes, oil and gas tests, as well as a few surface sections are listed in a spreadsheet and included in the CD-ROM. These assays are part of a larger collection of subsurface information held by the U.S. Geological Survey, including geophysical and lithologic logs, water data, and chemical and X-ray diffraction analyses having to do with the Green River oil shale deposits in Colorado, Wyoming, and Utah. Because of an increased interest in oil shale, this CD-ROM disc containing updated Fischer assay data for the Piceance Basin oil shale deposits in northwestern Colorado is being released to the public.

  16. Fischer Assays of Oil-Shale Drill Cores and Rotary Cuttings from the Greater Green River Basin, Southwestern Wyoming

    USGS Publications Warehouse

    U.S. Geological Survey Oil Shale Assessment Team

    2008-01-01

    Chapter 1 of this CD-ROM is a database of digitized Fischer (shale-oil) assays of cores and cuttings from boreholes drilled in the Eocene Green River oil shale deposits in southwestern Wyoming. Assays of samples from some surface sections are also included. Most of the Fischer assay analyses were made by the former U.S. Bureau of Mines (USBM) at its laboratory in Laramie, Wyoming. Other assays, made by institutional or private laboratories, were donated to the U.S. Geological Survey (USGS) and are included in this database as well as Adobe PDF-scanned images of some of the original laboratory assay reports and lithologic logs prepared by USBM geologists. The size of this database is 75.2 megabytes and includes information on 971 core holes and rotary-drilled boreholes and numerous surface sections. Most of these data were released previously by the USBM and the USGS through the National Technical Information Service but are no longer available from that agency. Fischer assays for boreholes in northeastern Utah and northwestern Colorado have been published by the USGS. Additional data include geophysical logs, groundwater data, chemical and X-ray diffraction analyses, and other data. These materials are available for inspection in the office of the USGS Central Energy Resources Team in Lakewood, Colorado. The digitized assays were checked with the original laboratory reports, but some errors likely remain. Other information, such as locations and elevations of core holes and oil and gas tests, were not thoroughly checked. However, owing to the current interest in oil-shale development, it was considered in the public interest to make this preliminary database available at this time. Chapter 2 of this CD-ROM presents oil-yield histograms of samples of cores and cuttings from exploration drill holes in the Eocene Green River Formation in the Great Divide, Green River, and Washakie Basins of southwestern Wyoming. A database was compiled that includes about 47

  17. Modeling and analysis of stick-slip and bit bounce in oil well drillstrings equipped with drag bits

    NASA Astrophysics Data System (ADS)

    Kamel, Jasem M.; Yigit, Ahmet S.

    2014-12-01

    Rotary drilling systems equipped with drag bits or fixed cutter bits (also called PDC), used for drilling deep boreholes for the production and the exploration of oil and natural gas, often suffer from severe vibrations. These vibrations are detrimental to the bit and the drillstring causing different failures of equipment (e.g., twist-off, abrasive wear of tubulars, bit damage), and inefficiencies in the drilling operation (reduction of the rate of penetration (ROP)). Despite extensive research conducted in the last several decades, there is still a need to develop a consistent model that adequately captures all phenomena related to drillstring vibrations such as nonlinear cutting and friction forces at the bit/rock formation interface, drive system characteristics and coupling between various motions. In this work, a physically consistent nonlinear model for the axial and torsional motions of a rotating drillstring equipped with a drag bit is proposed. A more realistic cutting and contact model is used to represent bit/rock formation interaction at the bit. The dynamics of both drive systems for rotary and translational motions of the drillstring, including the hoisting system are also considered. In this model, the rotational and translational motions of the bit are obtained as a result of the overall dynamic behavior rather than prescribed functions or constants. The dynamic behavior predicted by the proposed model qualitatively agree well with field observations and published theoretical results. The effects of various operational parameters on the dynamic behavior are investigated with the objective of achieving a smooth and efficient drilling. The results show that with proper choice of operational parameters, it may be possible to minimize the effects of stick-slip and bit-bounce and increase the ROP. Therefore, it is expected that the results will help reduce the time spent in drilling process and costs incurred due to severe vibrations and consequent

  18. Borehole Summary Report for C4997 Rotary Drilling, WTP Seismic Boreholes Project, CY 2006

    SciTech Connect

    Difebbo, Thomas J.

    2007-02-28

    The following Final Geologic Borehole Report briefly describes the drilling of a single borehole at the Waste Treatment Plant (WTP) on the Hanford, Washington, U.S. Department of Energy (DOE) reservation. The location of the WTP is illustrated in Figure 1-1. The borehole was designated as “C4997”, and was drilled to obtain seismic and lithologic data for the Pretreatment Facility and High-Level Waste Vitrification Plant in the WTP. Borehole C4997 was drilled and logged to a total depth of 1428 ft below ground surface (bgs) on October 8, 2006, and was located approximately 150 ft from a recently cored borehole, designated as “C4998”. Pacific Northwest National Laboratory (PNNL) determined the locations for C4997, C4998, and other boreholes at the WTP in cooperation with the U.S. Army Corps of Engineers (USACE) Review Panel, and the Defense Nuclear Facilities Safety Board (DNFSB). The total depth of Borehole C4997 was also determined by PNNL.

  19. Lunar deep drill apparatus

    NASA Technical Reports Server (NTRS)

    Harvey, Jill (Editor)

    1989-01-01

    A self contained, mobile drilling and coring system was designed to operate on the Lunar surface and be controlled remotely from earth. The system uses SKITTER (Spatial Kinematic Inertial Translatory Tripod Extremity Robot) as its foundation and produces Lunar core samples two meters long and fifty millimeters in diameter. The drill bit used for this is composed of 30 per carat diamonds in a sintered tungsten carbide matrix. To drill up to 50 m depths, the bit assembly will be attached to a drill string made from 2 m rods which will be carried in racks on SKITTER. Rotary power for drilling will be supplied by a Curvo-Synchronous motor. SKITTER is to support this system through a hexagonal shaped structure which will contain the drill motor and the power supply. A micro-coring drill will be used to remove a preliminary sample 5 mm in diameter and 20 mm long from the side of the core. This whole system is to be controlled from earth. This is carried out by a continuously monitoring PLC onboard the drill rig. A touch screen control console allows the operator on earth to monitor the progress of the operation and intervene if necessary.

  20. High-power slim-hole drilling system

    SciTech Connect

    Cohen, J.H.

    1995-07-01

    The objective of this project is to implement new high-power slim-hole motors and bits into field gas well drilling applications. Development of improved motors and bits is critical because rotating time constitutes the major cost of drilling gas wells. Conventional motors drill most formations 2 to 3 times faster than rotary continuous coring systems due to greater power transfer to the drill bit. New high-power motors and large-cutter TSP bits being developed by Maurer Engineering, Inc. (MEI) drill 2 to 3 times faster than conventional motors. These slim-hole high-power motors and bits, which are ready for field testing on this DOE project, should reduce drilling costs by 20 to 40 percent in many areas. The objective of Phase I is to design, manufacture and laboratory test improved high-power slim-hole motors and large-cutter TSP bits. This work will be done in preparation for Phase II field tests. The objective of Phase II will be to field test the high-power motors and bits in Amoco`s Catoosa shallow-test well near Tulsa, OK, and in deep gas wells. The goal will be to drill 2 to 3 times faster than conventional motors and to reduce the drilling costs by 20 to 40 percent over the intervals drilled.

  1. Revealing a strike-slip plate boundary: Drill-bit seismic imaging of the San Andreas Fault at the SAFOD site

    NASA Astrophysics Data System (ADS)

    Taylor, Stewart Thomas

    2006-12-01

    The San Andreas Fault at the San Andreas Fault Observatory at Depth (SAFOD) near Parkfield, CA forms the contact between the Pacific and North American tectonic plates. The hypotheses tested in this dissertation are that this boundary (1) is not located beneath the currently recognized surface trace of the SAF, (2) is not composed of a single active strand, but at least two overlapping, positive and negative flower structures, and (3) has juxtaposed, severely folded, and then buried Tertiary to pre-Cretaceous strata not previously known to exist in the Parkfield area. These hypotheses were tested through the construction, analysis, and interpretation of a new type of drill-bit seismic reflection imaging at the SAFOD drill site. Drill-bit seismic (DBS) imaging uses the drill bit as a seismic source. Previous DBS experiments have used geophone receiver arrays laid on the earth's surface. At SAFOD, a vertical receiver array supplemented a surface receiver array, to record the Stage 1 drilling of SAFOD well which was completed in 2004. This dissertation expands the DBS method by utilizing both the vertical and surface arrays to record the drill bit vibrations and produce two types of reverse vertical seismic profiles. A major portion of this dissertation includes research and development of DBS data signal processing techniques for industrial applications and the special case of the SAFOD observations. These observations include downhole geophone recordings which represent a new approach not previously reported in the seismic reflection literature. The application of algorithms produced by these studies has resulted in improved methods for estimating the drill bit seismic source signature. These methods also determine optimal deconvolution operators for DBS signals which produce estimates of the "pilot signal". It is shown that processing of DBS data is possible without drill string pilot accelerometers. This allows more economic deployment of equipment at the drill

  2. Drill pipe protector development

    SciTech Connect

    Thomerson, C.; Kenne, R.; Wemple, R.P.

    1996-03-01

    The Geothermal Drilling Organization (GDO), formed in the early 1980s by the geothermal industry and the U.S. Department of Energy (DOE) Geothermal Division, sponsors specific development projects to advance the technologies used in geothermal exploration, drilling, and production phases. Individual GDO member companies can choose to participate in specific projects that are most beneficial to their industry segment. Sandia National Laboratories is the technical interface and contracting office for the DOE in these projects. Typical projects sponsored in the past have included a high temperature borehole televiewer, drill bits, muds/polymers, rotary head seals, and this project for drill pipe protectors. This report documents the development work of Regal International for high temperature geothermal pipe protectors.

  3. Slim-hole system uses special rig, drill string

    SciTech Connect

    Dupuis, D.; Fanuel, P.

    1993-07-01

    This paper reviews the new Euroslim drilling system which allows deep penetration of small diameter exploration and production wells. The Euroslim approach is an optimized conventional rotary drilling technique that allows continuous coring of the zone of interest. The initial project set the requirements of power transmission and hydraulic optimization to drill 4 3/4 inch holes to 3,500 meters with a single drill pipe size. A second drill string has now been designed to reach 4,000 meters with hole sizes ranging from 3 inches to 3 11/32 inches. This paper reviews the specifications of the drill pipe, core barrels, drill rig, stabilizers, drill bits, and deviation tools. A cost benefit analysis is also provided comparing the slim-bore drilling to conventional drilling.

  4. Variable length three-cone rock bit nozzles

    SciTech Connect

    Shoemaker, K.S.

    1987-05-19

    A three-cone sealed bearing rock bit is described of the type that utilizes drilling fluid during operation of the rock bit in an earth formation comprising: a rock bit body having a first pin end and a second cutting end. The cutting end consists of rotary cones mounted to journals that are cantilevered radially inwardly from legs extending from the rock bit body; a fluid chamber formed by the body. The fluid chamber is opened at the first pin end of the body; and at least three variable length nozzle bodies positioned about 120/sup 0/ one from the other, extend from a dome portion formed at a base of the bit body toward a bottom of a borehole in the earth formation. Each of the nozzle bodies communicates with the fluid chamber in the body and extends a different length from the dome portion.

  5. Mars Science Laboratory Drill

    NASA Technical Reports Server (NTRS)

    Okon, Avi B.; Brown, Kyle M.; McGrath, Paul L.; Klein, Kerry J.; Cady, Ian W.; Lin, Justin Y.; Ramirez, Frank E.; Haberland, Matt

    2012-01-01

    This drill (see Figure 1) is the primary sample acquisition element of the Mars Science Laboratory (MSL) that collects powdered samples from various types of rock (from clays to massive basalts) at depths up to 50 mm below the surface. A rotary-percussive sample acquisition device was developed with an emphasis on toughness and robustness to handle the harsh environment on Mars. It is the first rover-based sample acquisition device to be flight-qualified (see Figure 2). This drill features an autonomous tool change-out on a mobile robot, and novel voice-coil-based percussion. The drill comprises seven subelements. Starting at the end of the drill, there is a bit assembly that cuts the rock and collects the sample. Supporting the bit is a subassembly comprising a chuck mechanism to engage and release the new and worn bits, respectively, and a spindle mechanism to rotate the bit. Just aft of that is a percussion mechanism, which generates hammer blows to break the rock and create the dynamic environment used to flow the powdered sample. These components are mounted to a translation mechanism, which provides linear motion and senses weight-on-bit with a force sensor. There is a passive-contact sensor/stabilizer mechanism that secures the drill fs position on the rock surface, and flex harness management hardware to provide the power and signals to the translating components. The drill housing serves as the primary structure of the turret, to which the additional tools and instruments are attached. The drill bit assembly (DBA) is a passive device that is rotated and hammered in order to cut rock (i.e. science targets) and collect the cuttings (powder) in a sample chamber until ready for transfer to the CHIMRA (Collection and Handling for Interior Martian Rock Analysis). The DBA consists of a 5/8-in. (.1.6- cm) commercial hammer drill bit whose shank has been turned down and machined with deep flutes designed for aggressive cutting removal. Surrounding the shank of the

  6. Drill System Development for the Lunar Subsurface Exploration

    NASA Astrophysics Data System (ADS)

    Zacny, Kris; Davis, Kiel; Paulsen, Gale; Roberts, Dustyn; Wilson, Jack; Hernandez, Wilson

    Reaching the cold traps at the lunar poles and directly sensing the subsurface regolith is a primary goal of lunar exploration, especially as a means of prospecting for future In Situ Resource Utilization efforts. As part of the development of a lunar drill capable of reaching a depth of two meters or more, Honeybee Robotics has built a laboratory drill system with a total linear stroke of 1 meter, capability to produce as much as 45 N-m of torque at a rotational speed of 200 rpm, and a capability of delivering maximum downforce of 1000 N. Since this is a test-bed, the motors were purposely chosen to be relative large to provide ample power to the drill system (the Apollo drill was a 500 Watt drill, i.e. not small in current standards). In addition, the drill is capable of using three different drilling modes: rotary, rotary percussive and percussive. The frequency of percussive impact can be varied if needed while rotational speed can be held constant. An integral part of this test bed is a vacuum chamber that is currently being constructed. The drill test-bed is used for analyzing various drilling modes and testing different drill bit and auger systems under low pressure conditions and in lunar regolith simulant. The results of the tests are used to develop final lunar drill design as well as efficient drilling protocols. The drill was also designed to accommodate a downhole neutron spectrometer for measuring the amount of hydrated material in the area surrounding the borehole, as well as downhole temperature sensors, accelerometers, and electrical properties tester. The presentation will include history of lunar drilling, challenges of drilling on the Moon, a description of the drill and chamber as well as preliminary drilling test results conducted in the ice-bound lunar regolith simulant with a variety of drill bits and augers systems.

  7. Hydraulic straight hole drill collar

    SciTech Connect

    Townson, J. D.

    1985-01-15

    An improved drill collar for forming relatively straight holes in crooked hole type formations. One or more hydraulic drill collars are connected in series relationship within a drill string above a rotary bit at the point of tangency. Each drill collar includes at least one outwardly opening, longitudinally extending slot formed on the exterior thereof. The slot includes a back wall connected to confronting sidewalls and opposed end walls. One lower end of a slot commences in spaced relationship to the lower pin end of the collar. As the drill string is rotated, drilling fluid forms a cushion between the slot and the nearest sidewall of the borehole, thereby kicking or forcing the drill collar away from the borehole sidewall, which in turn forces the drill bit to penetrate in a downwardly direction back towards a vertical position. The borehole meanders a very small amount, as for example 3-4 degrees, rather than uncontrollably leaving the vertical and forming an excessively crooked hole. Various configurations and arrangements of slots are disclosed in the collar.

  8. Plastic Drill Bits

    ERIC Educational Resources Information Center

    Roman, Harry T.

    2013-01-01

    This article encourages students to think multidimensionally and in a multidisciplinary fashion with this challenge, and choose a team that can support this kind of thinking. Presented is a challenge in which a major home improvement company makes tools and accessories for use by experienced and new homeowners. This company would like to provide…

  9. Optimisation of the geometry of the drill bit and process parameters for cutting hybrid composite/metal structures in new aircrafts

    NASA Astrophysics Data System (ADS)

    Isbilir, Ozden

    to model material and failure behaviour of CFRP. The effects of process parameters on drilling outputs have been investigated and compared with the experimental results. The influences of drill bit geometries have been simulated in this study..

  10. Microgravity Drill and Anchor System

    NASA Technical Reports Server (NTRS)

    Parness, Aaron; Frost, Matthew A.; King, Jonathan P.

    2013-01-01

    This work is a method to drill into a rock surface regardless of the gravitational field or orientation. The required weight-on-bit (WOB) is supplied by a self-contained anchoring mechanism. The system includes a rotary percussive coring drill, forming a complete sampling instrument usable by robot or human. This method of in situ sample acquisition using micro - spine anchoring technology enables several NASA mission concepts not currently possible with existing technology, including sampling from consolidated rock on asteroids, providing a bolt network for astronauts visiting a near-Earth asteroid, and sampling from the ceilings or vertical walls of lava tubes and cliff faces on Mars. One of the most fundamental parameters of drilling is the WOB; essentially, the load applied to the bit that allows it to cut, creating a reaction force normal to the surface. In every drilling application, there is a minimum WOB that must be maintained for the system to function properly. In microgravity (asteroids and comets), even a small WOB could not be supported conventionally by the weight of the robot or astronaut. An anchoring mechanism would be needed to resist the reactions, or the robot or astronaut would push themselves off the surface and into space. The ability of the system to anchor itself to a surface creates potential applications that reach beyond use in low gravity. The use of these anchoring mechanisms as end effectors on climbing robots has the potential of vastly expanding the scope of what is considered accessible terrain. Further, because the drill is supported by its own anchor rather than by a robotic arm, the workspace is not constrained by the reach of such an arm. Yet, if the drill is on a robotic arm, it has the benefit of not reflecting the forces of drilling back to the arm s joints. Combining the drill with the anchoring feet will create a highly mobile, highly stable, and highly reliable system. The drilling system s anchor uses hundreds of

  11. Panel focuses on diamond shear bit care

    SciTech Connect

    Park, A.

    1982-10-04

    This article examines drilling parameters and marketability of Stratapax bits. Finds that core bits drill from 2 to 3 times faster than conventional diamond bits, thereby reducing filtrate invasion. Predicts that high speed drilling, downhole motors, deeper wells and slim hole drilling will mean greater Stratapax use.

  12. Junk basket, bit and reamer stabilizer

    SciTech Connect

    Garrett, W.R.

    1980-08-19

    A metal cup with an apertured bottom provides a junk basket. The cup is spindled on the pin of a drill bit, e.g., a tungsten carbide insert roller cone bit, the bottom edge being releasably clamped between the pin shoulder and the shoulder formed by the mouth of the box on the member forming the lower end of the drill stem, e.g., a roller reamer. The connection between the pin and box and cup form a rotary shouldered connection, the pin shoulder and/or box mouth being cut back providing a longer pin neck or shallower box to accommodate the cup. Every time the bit is removed from the stem, the interiorly upwardly flaring cup is automatically dumped. In a modification, especially for small diameter holes, in order to provide space for junk to move both up outside the cup and down into the cup, the box on the adjacent drill stem member can be fluted, e.g., with arcuate vertical section milled slots extending from above to below the rim of the cup to provide entrance for junk, so maximum exterior annulus space is left for upflow of junk; alternatively the cup aperture can be eccentric, so the space around the outside of the cup is large at one sector and the space around the box inside the cup is large at the opposite sector.

  13. Report on Testing to Expand the Rotary Mode Core Sampling Operating Envelope

    SciTech Connect

    BOGER, R.M.

    1999-12-13

    The Tank Waste Remediation System (TWRS) Characterization Equipment Group requested that the Numatec Hanford Corporation--Engineering Testing Laboratory (ETL) perform Rotary Mode Core Sampling (RMCS) Operating Envelope (OE) testing. This testing was based upon Witwer 1998a and was performed at different time periods between May and September 1998. The purpose of this testing was to raise the maximum down force limit for rotary mode core sampling as outlined in the current OE. If testing could show that a higher down force could be used while drilling into a concrete/pumice block simulant while still remaining below the 60 C limitation, then the current OE could be revised to include the new, higher, down force limit. Although the Test Plan discussed varying the purge flow rate and rotation rate to find ''optimal'' drilling conditions, the number of drill bits that could be destructively tested was limited. Testing was subsequently limited in scope such that only the down force would be varied while the purge flow rate and rotation rate were kept constant at 30 scfm and 55 rpm respectively. A second objective, which was not part of the original test plan, was added prior to testing. The Bit Improvement testing, mentioned previously, revealed that the drill bits tested in the OE testing were made of a slightly different metal matrix than the ones currently used. The older bits, a Longyear part number 100IVD/5 (/5 bit), had tungsten carbide mixed into the metal matrix that forms the cutting teeth. The currently used bits, Longyear part number 100IVD/8 (/8 bit), instead have tungsten metal in the matrix and no tungsten carbide. Rockwell C hardness testing showed that the /5 bit was significantly harder than the /8 bit, with values of /8 vs. 8, respectively. The change from the /5 bit to the /8 bit was made immediately after the previous OE testing in 1996 because of sparking concerns with the tungsten carbide in the /5 bit. This difference in hardness between the two

  14. Drilling method

    SciTech Connect

    Stokley, C.O.; Haas, R.C.

    1991-04-30

    This patent describes a drilling method. It includes: rotating a drill bit in a well head to drill a well in an earth formation while circulating drilling fluid consisting essentially of a liquid; conducting the returning drilling fluid, and oil and gas from the formation to a flow rate control valve and to a pressure control valve; and conducting fluid from the flow rate control valve and the pressure control valve to a separator vessel maintained under pressure.

  15. Hydromechanical drilling device

    DOEpatents

    Summers, David A.

    1978-01-01

    A hydromechanical drilling tool which combines a high pressure water jet drill with a conventional roller cone type of drilling bit. The high pressure jet serves as a tap drill for cutting a relatively small diameter hole in advance of the conventional bit. Auxiliary laterally projecting jets also serve to partially cut rock and to remove debris from in front of the bit teeth thereby reducing significantly the thrust loading for driving the bit.

  16. Modified Cobalt Drills With Oil Passages

    NASA Technical Reports Server (NTRS)

    Hutchison, E.; Richardson, D.

    1986-01-01

    Oil forced through drill shanks to lubricate cutting edges. Drill bits cooled and lubricated by oil forced through drill shanks and out holes adjacent to bits. This cooling technique increases drillbit life and allows increased drill feed rates.

  17. Counter-Rotating Tandem Motor Drilling System

    SciTech Connect

    Kent Perry

    2009-04-30

    Gas Technology Institute (GTI), in partnership with Dennis Tool Company (DTC), has worked to develop an advanced drill bit system to be used with microhole drilling assemblies. One of the main objectives of this project was to utilize new and existing coiled tubing and slimhole drilling technologies to develop Microhole Technology (MHT) so as to make significant reductions in the cost of E&P down to 5000 feet in wellbores as small as 3.5 inches in diameter. This new technology was developed to work toward the DOE's goal of enabling domestic shallow oil and gas wells to be drilled inexpensively compared to wells drilled utilizing conventional drilling practices. Overall drilling costs can be lowered by drilling a well as quickly as possible. For this reason, a high drilling rate of penetration is always desired. In general, high drilling rates of penetration (ROP) can be achieved by increasing the weight on bit and increasing the rotary speed of the bit. As the weight on bit is increased, the cutting inserts penetrate deeper into the rock, resulting in a deeper depth of cut. As the depth of cut increases, the amount of torque required to turn the bit also increases. The Counter-Rotating Tandem Motor Drilling System (CRTMDS) was planned to achieve high rate of penetration (ROP) resulting in the reduction of the drilling cost. The system includes two counter-rotating cutter systems to reduce or eliminate the reactive torque the drillpipe or coiled tubing must resist. This would allow the application of maximum weight-on-bit and rotational velocities that a coiled tubing drilling unit is capable of delivering. Several variations of the CRTDMS were designed, manufactured and tested. The original tests failed leading to design modifications. Two versions of the modified system were tested and showed that the concept is both positive and practical; however, the tests showed that for the system to be robust and durable, borehole diameter should be substantially larger than

  18. Drilling subsurface wellbores with cutting structures

    DOEpatents

    Mansure, Arthur James; Guimerans, Rosalvina Ramona

    2010-11-30

    A system for forming a wellbore includes a drill tubular. A drill bit is coupled to the drill tubular. One or more cutting structures are coupled to the drill tubular above the drill bit. The cutting structures remove at least a portion of formation that extends into the wellbore formed by the drill bit.

  19. Optically Aligned Drill Press

    NASA Technical Reports Server (NTRS)

    Adderholdt, Bruce M.

    1994-01-01

    Precise drill press equipped with rotary-indexing microscope. Microscope and drill exchange places when turret rotated. Microscope axis first aligned over future hole, then rotated out of way so drill axis assumes its precise position. New procedure takes less time to locate drilling positions and produces more accurate results. Apparatus adapted to such other machine tools as milling and measuring machines.

  20. Proper nozzle location, bit profile, and cutter arrangement affect PDC-bit performance significantly

    SciTech Connect

    Garcia-Gavito, D.; Azar, J.J.

    1994-09-01

    During the past 20 years, the drilling industry has looked to new technology to halt the exponentially increasing costs of drilling oil, gas, and geothermal wells. This technology includes bit design innovations to improve overall drilling performance and reduce drilling costs. These innovations include development of drag bits that use PDC cutters, also called PDC bits, to drill long, continuous intervals of soft to medium-hard formations more economically than conventional three-cone roller-cone bits. The cost advantage is the result of higher rates of penetration (ROP's) and longer bit life obtained with the PDC bits. An experimental study comparing the effects of polycrystalline-diamond-compact (PDC)-bit design features on the dynamic pressure distribution at the bit/rock interface was conducted on a full-scale drilling rig. Results showed that nozzle location, bit profile, and cutter arrangement are significant factors in PDC-bit performance.

  1. Robotic Planetary Drill Tests

    NASA Technical Reports Server (NTRS)

    Glass, Brian J.; Thompson, S.; Paulsen, G.

    2010-01-01

    Several proposed or planned planetary science missions to Mars and other Solar System bodies over the next decade require subsurface access by drilling. This paper discusses the problems of remote robotic drilling, an automation and control architecture based loosely on observed human behaviors in drilling on Earth, and an overview of robotic drilling field test results using this architecture since 2005. Both rotary-drag and rotary-percussive drills are targeted. A hybrid diagnostic approach incorporates heuristics, model-based reasoning and vibration monitoring with neural nets. Ongoing work leads to flight-ready drilling software.

  2. 30 CFR 56.7801 - Jet drills.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Jet drills. 56.7801 Section 56.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing § 56.7801 Jet drills. Jet piercing drills shall be provided with— (a) A system...

  3. 30 CFR 57.7801 - Jet drills.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Jet drills. 57.7801 Section 57.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing-Surface Only § 57.7801 Jet drills. Jet piercing drills shall be provided with: (a)...

  4. 30 CFR 57.7801 - Jet drills.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Jet drills. 57.7801 Section 57.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing-Surface Only § 57.7801 Jet drills. Jet piercing drills shall be provided with: (a)...

  5. 30 CFR 57.7801 - Jet drills.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Jet drills. 57.7801 Section 57.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing-Surface Only § 57.7801 Jet drills. Jet piercing drills shall be provided with: (a)...

  6. 30 CFR 56.7801 - Jet drills.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Jet drills. 56.7801 Section 56.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing § 56.7801 Jet drills. Jet piercing drills shall be provided with— (a) A system...

  7. 30 CFR 56.7801 - Jet drills.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Jet drills. 56.7801 Section 56.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing § 56.7801 Jet drills. Jet piercing drills shall be provided with— (a) A system...

  8. 30 CFR 56.7801 - Jet drills.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Jet drills. 56.7801 Section 56.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing § 56.7801 Jet drills. Jet piercing drills shall be provided with— (a) A system...

  9. 30 CFR 57.7801 - Jet drills.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Jet drills. 57.7801 Section 57.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing-Surface Only § 57.7801 Jet drills. Jet piercing drills shall be provided with: (a)...

  10. 30 CFR 57.7801 - Jet drills.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Jet drills. 57.7801 Section 57.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing-Surface Only § 57.7801 Jet drills. Jet piercing drills shall be provided with: (a)...

  11. 30 CFR 56.7801 - Jet drills.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Jet drills. 56.7801 Section 56.7801 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Rotary Jet Piercing § 56.7801 Jet drills. Jet piercing drills shall be provided with— (a) A system...

  12. Smaller Footprint Drilling System for Deep and Hard Rock Environments; Feasibility of Ultra-High-Speed Diamond Drilling

    SciTech Connect

    Arnis Judzis; Alan Black; Homer Robertson

    2006-03-01

    The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high rotational speeds (greater than 10,000 rpm). The work includes a feasibility of concept research effort aimed at development that will ultimately result in the ability to reliably drill ''faster and deeper'' possibly with smaller, more mobile rigs. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration (ROP) rock cutting with substantially lower inputs of energy and loads. The significance of the ultra-high rotary speed drilling system is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling and coring today run less than 10,000 rpm--usually well below 5,000 rpm. This document details the progress to date on the program entitled ''Smaller Footprint Drilling System for Deep and Hard Rock Environments: Feasibility of Ultra-High-Speed Diamond Drilling'' for the period starting 1 October 2004 through 30 September 2005. Additionally, research activity from 1 October 2005 through 28 February 2006 is included in this report: (1) TerraTek reviewed applicable literature and documentation and convened a project kick-off meeting with Industry Advisors in attendance. (2) TerraTek designed and planned Phase I bench scale experiments. Some difficulties continue in obtaining ultra-high speed motors. Improvements have been made to the loading mechanism and the rotational speed monitoring instrumentation. New drill bit designs have been provided to vendors for production. A more consistent product is required to minimize the differences in bit performance. A test matrix for the final core bit testing program has been

  13. Ultrasonic drilling apparatus

    DOEpatents

    Duran, Edward L.; Lundin, Ralph L.

    1989-01-01

    Apparatus attachable to an ultrasonic drilling machine for drilling deep holes in very hard materials, such as boron carbide, is provided. The apparatus utilizes a hollow spindle attached to the output horn of the ultrasonic drilling machine. The spindle has a hollow drill bit attached at the opposite end. A housing surrounds the spindle, forming a cavity for holding slurry. In operation, slurry is provided into the housing, and into the spindle through inlets while the spindle is rotating and ultrasonically reciprocating. Slurry flows through the spindle and through the hollow drill bit to cleanse the cutting edge of the bit during a drilling operation.

  14. Ultrasonic drilling apparatus

    DOEpatents

    Duran, E.L.; Lundin, R.L.

    1988-06-20

    Apparatus attachable to an ultrasonic drilling machine for drilling deep holes in very hard materials, such as boron carbide, is provided. The apparatus utilizes a hollow spindle attached to the output horn of the ultrasonic drilling machine. The spindle has a hollow drill bit attached at the opposite end. A housing surrounds the spindle, forming a cavity for holding slurry. In operation, slurry is provided into the housing, and into the spindle through inlets while the spindle is rotating and ultrasonically reciprocating. Slurry flows through the spindle and through the hollow drill bit to cleanse the cutting edge of the bit during a drilling operation. 3 figs.

  15. Big-hole drilling - the state of the art

    SciTech Connect

    Lackey, M.D.

    1983-01-01

    The art of big-hole drilling has been in a continual state of evolution at the Nevada Test Site since the start of underground testing in 1961. Emplacement holes for nuclear devices are still being drilled by the rotary-drilling process, but almost all the hardware and systems have undergone many changes during the intervening years. The current design of bits, cutters, and other big-hole-drilling hardware results from contributions of manufacturers and Test Site personnel. The dual-string, air-lift, reverse-circulation system was developed at the Test Site. Necessity was really the Mother of this invention, but this circulation system is worthy of consideration under almost any condition. Drill rigs for big-hole drilling are usually adaptations of large oil-well drill rigs with minor modifications required to handle the big bits and drilling assemblies. Steel remains the favorite shaft lining material, but a lot of thought is being given to concrete linings, especially precast concrete.

  16. 30 CFR 57.7009 - Drill helpers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drill helpers. 57.7009 Section 57.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7009 Drill helpers. If a drill helper assists the drill operator during...

  17. 30 CFR 57.7009 - Drill helpers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drill helpers. 57.7009 Section 57.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7009 Drill helpers. If a drill helper assists the drill operator during...

  18. 30 CFR 57.7009 - Drill helpers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drill helpers. 57.7009 Section 57.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7009 Drill helpers. If a drill helper assists the drill operator during...

  19. 30 CFR 56.7009 - Drill helpers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drill helpers. 56.7009 Section 56.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7009 Drill helpers. If a drill helper assists the drill operator during movement of a...

  20. 30 CFR 56.7009 - Drill helpers.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drill helpers. 56.7009 Section 56.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7009 Drill helpers. If a drill helper assists the drill operator during movement of a...

  1. 30 CFR 56.7009 - Drill helpers.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drill helpers. 56.7009 Section 56.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7009 Drill helpers. If a drill helper assists the drill operator during movement of a...

  2. 30 CFR 56.7009 - Drill helpers.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drill helpers. 56.7009 Section 56.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7009 Drill helpers. If a drill helper assists the drill operator during movement of a...

  3. 30 CFR 56.7009 - Drill helpers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drill helpers. 56.7009 Section 56.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7009 Drill helpers. If a drill helper assists the drill operator during movement of a...

  4. 30 CFR 57.7009 - Drill helpers.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drill helpers. 57.7009 Section 57.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7009 Drill helpers. If a drill helper assists the drill operator during...

  5. 30 CFR 57.7009 - Drill helpers.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drill helpers. 57.7009 Section 57.7009 Mineral... HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7009 Drill helpers. If a drill helper assists the drill operator during...

  6. A Miniature Surgical Drill Using Ultrasonic/Sonic Frequency Vibration

    NASA Astrophysics Data System (ADS)

    Li, Li; Mathieson, Andrew; Lucas, Margaret

    A study is presented of a miniature ultrasonic surgical drill designed for bone biopsy, based on an ultrasonic/sonic drill which converts high frequency to low frequency vibrations through a freely vibrating mass between an ultrasonic transducer-horn and a drill bit. For conventional surgical drilling using a rotary drill or an ultrasonic drill, considerable power is required to penetrate into bone and the efficiency is low. However, for ultrasonic/sonic drilling, sufficient acoustic energy is accumulated and then released through each impact to achieve precise drilling with a lower power requirement. The ultrasonic/sonic drill was originally invented for rock drilling in low gravity environments. In this study it is incorporated in a miniature ultrasonic surgical drill and the effective impulse delivered to the bone is used to evaluate the drilling performance. To develop a miniature surgical device based on maximising the effective impulse, optimisation of the ultrasonic horn and free-mass is first demonstrated. The shape and dimensions of the ultrasonic horn and free-mass are determined through FEA, which focuses on maximising the post-collision velocity of the free-mass. Then, the entire dynamic stack constituting the surgical drill device is modelled as a mass-spring-damper system to analyse the dynamic behaviour. The numerical model is validated through experiments, using a prototype drill, which record the velocity of the free-mass and the drilling force. The results of the numerical models and experiments indicate this miniature ultrasonic surgical drill can deliver sufficient impulse to penetrate bone and form the basis of an ultrasonically activated bone biopsy device.

  7. Thermal modeling of core sampling in flammable gas waste tanks. Part 2: Rotary-mode sampling

    SciTech Connect

    Unal, C.; Poston, D.; Pasamehmetoglu, K.O.; Witwer, K.S.

    1997-08-01

    The radioactive waste stored in underground storage tanks at Hanford site includes mixtures of sodium nitrate and sodium nitrite with organic compounds. The waste can produce undesired violent exothermic reactions when heated locally during the rotary-mode sampling. Experiments are performed varying the downward force at a maximum rotational speed of 55 rpm and minimum nitrogen purge flow of 30 scfm. The rotary drill bit teeth-face temperatures are measured. The waste is simulated with a low thermal conductivity hard material, pumice blocks. A torque meter is used to determine the energy provided to the drill string. The exhaust air-chip temperature as well as drill string and drill bit temperatures and other key operating parameters were recorded. A two-dimensional thermal model is developed. The safe operating conditions were determined for normal operating conditions. A downward force of 750 at 55 rpm and 30 scfm nitrogen purge flow was found to yield acceptable substrate temperatures. The model predicted experimental results reasonably well. Therefore, it could be used to simulate abnormal conditions to develop procedures for safe operations.

  8. Auto-Gopher: A Wireline Deep Sampler Driven by Piezoelectric Percussive Actuator and EM Rotary Motor

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea; Ressa, Aaron; Jae Lee, Hyeong; Bar-Cohen, Yoseph; Sherrit, Stewart; Zacny, Kris; Paulsen, Gale L.; Beegle, Luther; Bao, Xiaoqi

    2013-01-01

    The ability to penetrate subsurfaces and perform sample acquisition at depth of meters may be critical for future NASA in-situ exploration missions to bodies in the solar system, including Mars and Europa. A corer/sampler was developed with the goal of enabling acquisition of samples from depths of several meters where if used on Mars would be beyond the oxidized and sterilized zone. For this purpose, we developed a rotary-hammering coring drill, called Auto-Gopher, which employs a piezoelectric actuated percussive mechanism for breaking formations and an electric motor that rotates the bit to remove the powdered cuttings. This sampler is a wireline mechanism that can be fed into and retrieved from the drilled hole using a winch and a cable. It includes an inchworm anchoring mechanism allowing the drill advancement and weight on bit control without twisting the reeling and power cables. The penetration rate is being optimized by simultaneously activating the percussive and rotary motions of the Auto-Gopher. The percussive mechanism is based on the Ultrasonic/Sonic Drill/Corer (USDC) mechanism that is driven by piezoelectric stack and that was demonstrated to require low axial preload. The design and fabrication of this device were presented in previous publications. This paper presents the results of laboratory and field tests and lessons learned from this development.

  9. The Auto-Gopher Deep Drill

    NASA Technical Reports Server (NTRS)

    Badescu, Mircea

    2014-01-01

    Subsurface penetration by coring, drilling or abrading is of great importance for a large number of space and earth applications. An Ultrasonic/Sonic Drill/Corer (USDC) has been in development at JPL's Nondestructive Evaluation and Advanced Actuators (NDEAA) lab as an adaptable tool for many of these applications. The USDC uses a novel drive mechanism to transform the high frequency ultrasonic or sonic vibrations of the tip of a horn into a lower frequency sonic hammering of a drill bit through an intermediate free-flying mass. The USDC device idea has been implemented at various scales from handheld drills to large diameter coring devices. A series of computer programs that model the function and performance of the USDC device were developed and were later integrated into an automated modeling package. The USDC has also evolved from a purely hammering drill to a rotary hammer drill as the design requirements increased form small diameter shallow drilling to large diameter deep coring. A synthesis of the Auto-Gopher development is presented in this paper.

  10. Drill-motor holding fixture

    NASA Technical Reports Server (NTRS)

    Chartier, E. N.; Culp, L. N.

    1980-01-01

    Guide improves accuracy and reduces likelihood of bit breakage in drilling large work pieces. Drill motor is mounted on pipe that slides on furniture clamp. Drill is driven into work piece by turning furniture-clamp handle.

  11. Plug and drill template

    NASA Technical Reports Server (NTRS)

    Orella, S.

    1979-01-01

    Device installs plugs and then drills them after sandwich face sheets are in place. Template guides drill bit into center of each concealed plug thereby saving considerable time and fostering weight reduction with usage of smaller plugs.

  12. Drag bit and cutters

    SciTech Connect

    Barr, J. D.

    1985-12-17

    A drill bit comprises a bit body having an operating end face. A plurality of self-sharpening cutters are mounted in the bit body and extend through the operating end face. The cutters have cutting faces adapted to engage an earth formation and cut the earth formation to a desired three-dimensional profile. The cutting faces define surfaces having back rake angles which decrease with distance from the profile. The individual cutting faces may be inwardly concave in a plane parallel to the intended direction of motion of the cutter in use.

  13. Directional Drilling and Equipment for Hot Granite Wells

    SciTech Connect

    Williams, R. E.; Neudecker, J. W.; Rowley, J.C.; Brittenham, T. L.

    1981-01-01

    items is not conclusive. Temperature limits of the tools were exceeded. EE-2. Commercial drilling and fishing jars were improved during the drilling program. Three-cone, tungsten-carbide insert bit performance with downhole motors was limited by rapid gauge wear. Rotary drilling was optimized for wells EE-2 and EE-3 using softer (IADS 635 code) bits and provided a balance between gauge,. cutting structure, and bearing life. Problems of extreme drill string drag, drill string twist-off, and corrosion control are discussed.

  14. Experimental assessment of borehole wall drilling damage in basaltic rocks

    SciTech Connect

    Fuenkajorn, K.; Daemen, J.J.K.

    1986-06-01

    Ring tension tests, permeability tests, and microscopic fracture studies have been performed to investigate the borehole damage induced at low confining pressure by three drilling techniques (diamond, percussion and rotary). Specimens are drilled with three hole sizes (38, 76, and 102 mm diameter) in Pomona basalt and Grande basaltic andesite. The damaged zone is characterized in terms of fractures and fracture patterns around the hole, and in terms of tensile strength reduction of the rock around the holes. Experimental results show that the thickness of the damaged zone around the hole ranges from 0.0 to 1.7 mm. A larger drill bit induces more wall damage than does a smaller one. Different drilling techniques show different damage characteristics (intensity and distribution). Damage characteristics are governed not only by drilling parameters (bit size, weight on bit, rotational speed, diamond radius, and energy), but also by properties of the rock. The weaker rock tends to show more intense damage than does the stronger one. Cracks within grains or cleavage fractures are predominant in slightly coarser grained rock (larger than 0.5 mm grain size) while intergranular cracks are predominant in very fine grained rock (smaller than 0.01 mm grain size). The damaged zones play no significant role in the flow path around a borehole plug.

  15. Gear drive automatically indexes rotary table

    NASA Technical Reports Server (NTRS)

    Johns, M. F.

    1966-01-01

    Combination indexer and drive unit drills equally spaced circular hole patterns on rotary tables. It automatically rotates the table a distance exactly equal to one hole spacing for each revolution of a special idler gear.

  16. Testing to expand the rotary mode core sampling system operating envelope

    SciTech Connect

    Witwer, K.S.

    1998-01-21

    Rotary sampling using the Rotary Mode Core Sampling System (RMCSS) is constrained by what is referred to as the ``Operating Envelope``. The Operating Envelop defines the maximum downward force, maximum rotational speed and minimum purge gas flow allowed during operation of the RMCSS. The original values of 1170 lb. down force, 55 RPM rotational speed, and 30 SCFM nitrogen purge gas were determined during original envelope testing. This envelope was determined by observing the temperature rise on the bitface while drilling into waste simulants. The maximum temperature in single-shell tanks (SSTS) is considered to be approximately 9O C and the critical drill bit temperature, which is the temperature at which an exothermic reaction could be initiated in the tank waste, was previously determined to be 150 C. Thus, the drill bit temperature increase was limited to 60 C. Thermal properties of these simulants approximated typical properties of waste tank saltcake. Later, more detailed envelope testing which used a pumice block simulant, showed a notably higher temperature rise while drilling. This pumice material, which simulated a ``worst case`` foreign object embedded in the waste, has lower thermal conductivity and lower thermal diffusivity than earlier simulants. These properties caused a slower heat transfer in the pumice than in the previous simulants and consequently a higher temperature rise. The maximum downward force was subsequently reduced to 750 lb (at a maximum 55 RPM and minimum 30 SCFM purge gas flow) which was the maximum value at which the drill bit could be operated and still remain below the 60 C temperature rise.

  17. Robotic Lunar Drilling Development for the Construction and Resource Utilization Explorer (CRUX) Project.

    NASA Astrophysics Data System (ADS)

    Zacny, K.; Bartlett, P. W.; Glaser, D.

    2005-12-01

    The Construction Resource Utilization eXplorer (CRUX) Project is a NASA funded R&D project intended to provide technology for the exploration of lunar and planetary surfaces and subsurfaces. CRUX will have ten instruments, six of which will require subsurface access. Central to the CRUX project is a low power, low mass, robotic drilling system capable of reaching, and delivering scientific instruments to, a target depth currently set at 2 m. Two drilling methods for lunar application have been investigated thus far. The first uses purely rotary drilling, and the second rotary-percussive drilling, similar to what was used by the Apollo astronauts. Both drilling methods utilize an auger for the removal of drilled cuttings. A breadboard drilling system able to function in rotary-drag and rotary-percussive modes was produced to develop and prove out the approach through testing. Spacecraft weight, power, soil properties, and environments are among the key design constraints. The drilling algorithm, rotation and penetration rates, drill bit designs, and auger designs are among the key design variables. The test results presented demonstrate the progress made in simulating the environment, designing an automated system to perform in it, and characterizing the performance of the system. During the initial phase of the research effort, drilling tests were performed in two different lunar soil simulants (FJS-1 and JSC-1, made in Japan and the USA respectively) that were prepared in the following manner. Each soil sample was first mixed with 10wt% distilled water, compacted to 2 g/cc using the Modified Proctor Test (ASTM D1557), and then frozen at 190K. Under these conditions, the soil became as hard as sandstone and served to simulate the water-rich soils that are theorized to exist in permanently shaded craters at the lunar poles. The high bulk density, high water concentration, and binding nature of the water within the regolith were all chosen to serve as a worst case to

  18. 30 CFR 56.7052 - Drilling positions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drilling positions. 56.7052 Section 56.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7052 Drilling positions. Persons shall not drill from— (a) Positions which...

  19. 30 CFR 56.7052 - Drilling positions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drilling positions. 56.7052 Section 56.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7052 Drilling positions. Persons shall not drill from— (a) Positions which...

  20. 30 CFR 56.7052 - Drilling positions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drilling positions. 56.7052 Section 56.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7052 Drilling positions. Persons shall not drill from— (a) Positions which...

  1. 30 CFR 56.7052 - Drilling positions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drilling positions. 56.7052 Section 56.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7052 Drilling positions. Persons shall not drill from— (a) Positions which...

  2. 30 CFR 56.7052 - Drilling positions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drilling positions. 56.7052 Section 56.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7052 Drilling positions. Persons shall not drill from— (a) Positions which...

  3. Geothermal drilling technology update

    SciTech Connect

    Glowka, D.A.

    1997-04-01

    Sandia National Laboratories conducts a comprehensive geothermal drilling research program for the US Department of Energy, Office of Geothermal Technologies. The program currently includes seven areas: lost circulation technology, hard-rock drill bit technology, high-temperature instrumentation, wireless data telemetry, slimhole drilling technology, Geothermal Drilling Organization (GDO) projects, and drilling systems studies. This paper describes the current status of the projects under way in each of these program areas.

  4. Cost effectiveness of sonic drilling

    SciTech Connect

    Masten, D.; Booth, S.R.

    1996-03-01

    Sonic drilling (combination of mechanical vibrations and rotary power) is an innovative environmental technology being developed in cooperation with DOE`s Arid-Site Volatile Organic Compounds Integrated Demonstration at Hanford and the Mixed Waste Landfill Integrated Demonstration at Sandia. This report studies the cost effectiveness of sonic drilling compared with cable-tool and mud rotary drilling. Benefit of sonic drilling is its ability to drill in all types of formations without introducing a circulating medium, thus producing little secondary waste at hazardous sites. Progress has been made in addressing the early problems of failures and downtime.

  5. Deep Drilling Basic Research: Volume 4 - System Description. Final Report, November 1988--August 1990

    SciTech Connect

    Anderson, E.E.; Maurer, W.C.; Hood, M.; Cooper, G.; Cook, N.

    1990-06-01

    The first section of this Volume will discuss the ''Conventional Drilling System''. Today's complex arrangement of numerous interacting systems has slowly evolved from the very simple cable tool rigs used in the late 1800s. Improvements to the conventional drilling rig have varied in size and impact over the years, but the majority of them have been evolutionary modifications. Each individual change or improvement of this type does not have significant impact on drilling efficiency and economics. However, the change is almost certain to succeed, and over time--as the number of evolutionary changes to the system begin to add up--improvements in efficiency and economics can be seen. Some modifications, defined and described in this Volume as Advanced Modifications, have more than just an evolutionary effect on the conventional drilling system. Although the distinction is subtle, there are several examples of incorporated advancements that have had significantly more impact on drilling procedures than would a truly evolutionary improvement. An example of an advanced modification occurred in the late 1970s with the introduction of Polycrystalline Diamond Compact (PDC) drill bits. PDC bits resulted in a fundamental advancement in drilling procedures that could not have been accomplished by an evolutionary improvement in materials metallurgy, for example. The last drilling techniques discussed in this Volume are the ''Novel Drilling Systems''. The extent to which some of these systems have been developed varies from actually being tested in the field, to being no more than a theoretical concept. However, they all have one thing in common--their methods of rock destruction are fundamentally different from conventional drilling techniques. When a novel drilling system is introduced, it is a revolutionary modification of accepted drilling procedures and will completely replace current techniques. The most prominent example of a revolutionary modification in recent history

  6. Reaching 1 m deep on Mars: the Icebreaker drill.

    PubMed

    Zacny, K; Paulsen, G; McKay, C P; Glass, B; Davé, A; Davila, A F; Marinova, M; Mellerowicz, B; Heldmann, J; Stoker, C; Cabrol, N; Hedlund, M; Craft, J

    2013-12-01

    The future exploration of Mars will require access to the subsurface, along with acquisition of samples for scientific analysis and ground-truthing of water ice and mineral reserves for in situ resource utilization. The Icebreaker drill is an integral part of the Icebreaker mission concept to search for life in ice-rich regions on Mars. Since the mission targets Mars Special Regions as defined by the Committee on Space Research (COSPAR), the drill has to meet the appropriate cleanliness standards as requested by NASA's Planetary Protection Office. In addition, the Icebreaker mission carries life-detection instruments; and in turn, the drill and sample delivery system have to meet stringent contamination requirements to prevent false positives. This paper reports on the development and testing of the Icebreaker drill, a 1 m class rotary-percussive drill and triple redundant sample delivery system. The drill acquires subsurface samples in short, approximately 10 cm bites, which makes the sampling system robust and prevents thawing and phase changes in the target materials. Autonomous drilling, sample acquisition, and sample transfer have been successfully demonstrated in Mars analog environments in the Arctic and the Antarctic Dry Valleys, as well as in a Mars environmental chamber. In all environments, the drill has been shown to perform at the "1-1-100-100" level; that is, it drilled to 1 m depth in approximately 1 hour with less than 100 N weight on bit and approximately 100 W of power. The drilled substrate varied and included pure ice, ice-rich regolith with and without rocks and with and without 2% perchlorate, and whole rocks. The drill is currently at a Technology Readiness Level (TRL) of 5. The next-generation Icebreaker drill weighs 10 kg, which is representative of the flightlike model at TRL 5/6. PMID:24303959

  7. Stability analysis of a state dependent delayed, coupled two DOF model of drill-stringvibration

    NASA Astrophysics Data System (ADS)

    Nandakumar, K.; Wiercigroch, Marian

    2013-05-01

    Stick-slip and bit-bounce are dangerous dynamic phenomena encountered during rotary drilling of oil-wells, but their exact origins and interplay are far from obvious. In this paper, we consider a fully coupled two degrees-of-freedom model, which assumes a state-dependent time delay and a viscous damping for both the axial and torsional motions. Without making any asymptotic assumptions, we have conducted a detailed linear stability analysis of the resultant mathematical model, which is composed of two coupled delay differential equations. The main significance of our work lies in providing practically useful results, which are in the form of stability charts in the plane of drilling rates and rotary speeds.

  8. 30 CFR 56.7008 - Moving the drill.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Moving the drill. 56.7008 Section 56.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7008 Moving the drill. When a drill is being moved from one drilling area to...

  9. 30 CFR 56.7008 - Moving the drill.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Moving the drill. 56.7008 Section 56.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7008 Moving the drill. When a drill is being moved from one drilling area to...

  10. 30 CFR 56.7008 - Moving the drill.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Moving the drill. 56.7008 Section 56.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7008 Moving the drill. When a drill is being moved from one drilling area to...

  11. 30 CFR 56.7008 - Moving the drill.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Moving the drill. 56.7008 Section 56.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7008 Moving the drill. When a drill is being moved from one drilling area to...

  12. 30 CFR 56.7008 - Moving the drill.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Moving the drill. 56.7008 Section 56.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7008 Moving the drill. When a drill is being moved from one drilling area to...

  13. COSC-1 technical operations: drilling and borehole completion

    NASA Astrophysics Data System (ADS)

    Rosberg, Jan-Erik; Bjelm, Leif; Larsson, Stellan; Juhlin, Christopher; Lorenz, Henning; Almqvist, Bjarne

    2015-04-01

    COSC-1, the first out of the two planned fully cored boreholes within the COSC-project, was completed in late August 2014. Drilling was performed using the national scientific drilling infrastructure, the so called Riksriggen, operated by Lund University, and resulted in a 2495.8 m deep borehole with almost 100 % core recovery. The rig is an Atlas Copco CT20C diamond core-drill rig, a rig type commonly used for mineral exploration. A major advantage with this type of drill rig compared to conventional rotary rigs is that it can operate on very small drill sites. Thus, it leaves a small environmental footprint, in this case around 1000 m2. The rig was operated by 3 persons over 12 hour shifts. Before the core drilling started a local drilling company installed a conductor casing down to 103 m, which was required for the installation of a Blow Out Preventer (BOP). The core drilling operation started using H-size and a triple tube core barrel (HQ3), resulting in a hole diameter of 96 mm and a core diameter of 61.1 mm down to 1616 m. In general, the drilling using HQ3 was successful with 100 % core recovery and core was acquired at rate on the order 30-60 m/day when the drilling wasn't interrupted by other activities, such as bit change, servicing or testing. The HRQ-drill string was installed as a temporary casing from surface down to 1616 m. Subsequently, drilling was conducted down to 1709 m with N-size and a triple tube core barrel (NQ3), resulting in a hole diameter of 75.7 mm and a core diameter of 45 mm. At 1709 m the coring assembly was changed to N-size double tube core barrel (NQ), resulting in a hole diameter of 75.7 mm and a core diameter of 47.6 mm and the core barrel extended to 6 m. In this way precious time was saved and the good rock quality ensured high core recovery even with the double tube. In general, the drilling using NQ3 and NQ was successful with 100 % core recovery at around 36 m/day by the end of the drilling operation. The main problem

  14. Proceedings of the drilling technology symposium 1990

    SciTech Connect

    Weiner, P.D.; Kastor, R.L. )

    1990-01-01

    This book contains the proceedings of a symposium on drilling technology. Topics covered include: Improvement in rock bit performance; Coring the horizontal hole; Drill pipe failures; and Slim drill horizontal workover system.

  15. Prediction of penetration rate of rotary-percussive drilling using artificial neural networks - a case study / Prognozowanie postępu wiercenia przy użyciu wiertła udarowo-obrotowego przy wykorzystaniu sztucznych sieci neuronowych - studium przypadku

    NASA Astrophysics Data System (ADS)

    Aalizad, Seyed Ali; Rashidinejad, Farshad

    2012-12-01

    Penetration rate in rocks is one of the most important parameters of determination of drilling economics. Total drilling costs can be determined by predicting the penetration rate and utilized for mine planning. The factors which affect penetration rate are exceedingly numerous and certainly are not completely understood. For the prediction of penetration rate in rotary-percussive drilling, four types of rocks in Sangan mine have been chosen. Sangan is situated in Khorasan-Razavi province in Northeastern Iran. The selected parameters affect penetration rate is divided in three categories: rock properties, drilling condition and drilling pattern. The rock properties are: density, rock quality designation (RQD), uni-axial compressive strength, Brazilian tensile strength, porosity, Mohs hardness, Young modulus, P-wave velocity. Drilling condition parameters are: percussion, rotation, feed (thrust load) and flushing pressure; and parameters for drilling pattern are: blasthole diameter and length. Rock properties were determined in the laboratory, and drilling condition and drilling pattern were determined in the field. For create a correlation between penetration rate and rock properties, drilling condition and drilling pattern, artificial neural networks (ANN) were used. For this purpose, 102 blastholes were observed and drilling condition, drilling pattern and time of drilling in each blasthole were recorded. To obtain a correlation between this data and prediction of penetration rate, MATLAB software was used. To train the pattern of ANN, 77 data has been used and 25 of them found for testing the pattern. Performance of ANN models was assessed through the root mean square error (RMSE) and correlation coefficient (R2). For optimized model (14-14-10-1) RMSE and R2 is 0.1865 and 86%, respectively, and its sensitivity analysis showed that there is a strong correlation between penetration rate and RQD, rotation and blasthole diameter. High correlation coefficient and low

  16. Shaft drilling rig

    SciTech Connect

    Wada, M.; Ajiro, S.

    1986-06-17

    A shaft drilling rig is described which consists of: a supporting structure for a drill string having a plurality of components for drilling a shaft into the earth by imparting a turning and thrust for drilling at least to a drill bit on the drill string, the drilling being down to a predetermined depth, and then a further drill string component having at least at the bottom end thereof an inner wall extending substantially in the axial direction of the component being newly added to the drill string for further drilling; means for receiving at least the bottom end of the further drill string component and for supporting it, and having a member with the outer circumference engageable with the inner wall of the further component, the receiving means supporting the further drill string component in a free standing position; means for supporting the receiving means and having a guiding device for guiding the receiving means between a position where the further drill string component is to be added to the drill string and a parking position spaced laterally of the drill string from the first mentioned position; and means for holding a lower part of the drill string which has been separated from the upper part of the drill string preparatory to adding the further drill string component so that the axis of the lower part is substantially aligned with the drilling direction.

  17. 30 CFR 57.7052 - Drilling positions.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drilling positions. 57.7052 Section 57.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7052 Drilling positions. Persons shall not...

  18. 30 CFR 57.7052 - Drilling positions.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drilling positions. 57.7052 Section 57.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7052 Drilling positions. Persons shall not...

  19. 30 CFR 57.7052 - Drilling positions.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drilling positions. 57.7052 Section 57.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7052 Drilling positions. Persons shall not...

  20. 30 CFR 57.7052 - Drilling positions.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drilling positions. 57.7052 Section 57.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7052 Drilling positions. Persons shall not...

  1. 30 CFR 57.7052 - Drilling positions.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drilling positions. 57.7052 Section 57.7052... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface and Underground § 57.7052 Drilling positions. Persons shall not...

  2. Evaluations of bit sleeve and twisted-body bit designs for controlling roof bolter dust

    PubMed Central

    Beck, T.W.

    2015-01-01

    Drilling into coal mine roof strata to install roof bolts has the potential to release substantial quantities of respirable dust. Due to the proximity of drill holes to the breathing zone of roof bolting personnel, dust escaping the holes and avoiding capture by the dust collection system pose a potential respiratory health risk. Controls are available to complement the typical dry vacuum collection system and minimize harmful exposures during the initial phase of drilling. This paper examines the use of a bit sleeve in combination with a dust-hog-type bit to improve dust extraction during the critical initial phase of drilling. A twisted-body drill bit is also evaluated to determine the quantity of dust liberated in comparison with the dust-hog-type bit. Based on the results of our laboratory tests, the bit sleeve may reduce dust emissions by one-half during the initial phase of drilling before the drill bit is fully enclosed by the drill hole. Because collaring is responsible for the largest dust liberations, overall dust emission can also be substantially reduced. The use of a twisted-body bit has minimal improvement on dust capture compared with the commonly used dust-hog-type bit. PMID:26257435

  3. Rotary Transformer

    NASA Technical Reports Server (NTRS)

    McLyman, Colonel Wm. T.

    1996-01-01

    None given. From first Par: Many spacecraft (S/C) and surface rovers require the transfer of signals and power across rotating interfaces. Science instruments, antennas and solar arrays are elements needing rotary power transfer for certain (S/C) configurations. Delivery of signal and power has mainly been done by using the simplest means, the slip ring approach. This approach, although simple, leaves debris generating noise over a period of time...The rotary transformer is a good alternative to slip rings for signal and power transfer.

  4. Advanced Drilling through Diagnostics-White-Drilling

    SciTech Connect

    FINGER,JOHN T.; GLOWKA,DAVID ANTHONY; LIVESAY,BILLY JOE; MANSURE,ARTHUR J.; PRAIRIE,MICHAEL R.

    1999-10-07

    A high-speed data link that would provide dramatically faster communication from downhole instruments to the surface and back again has the potential to revolutionize deep drilling for geothermal resources through Diagnostics-While-Drilling (DWD). Many aspects of the drilling process would significantly improve if downhole and surface data were acquired and processed in real-time at the surface, and used to guide the drilling operation. Such a closed-loop, driller-in-the-loop DWD system, would complete the loop between information and control, and greatly improve the performance of drilling systems. The main focus of this program is to demonstrate the value of real-time data for improving drilling. While high-rate transfer of down-hole data to the surface has been accomplished before, insufficient emphasis has been placed on utilization of the data to tune the drilling process to demonstrate the true merit of the concept. Consequently, there has been a lack of incentive on the part of industry to develop a simple, low-cost, effective high-speed data link. Demonstration of the benefits of DWD based on a high-speed data link will convince the drilling industry and stimulate the flow of private resources into the development of an economical high-speed data link for geothermal drilling applications. Such a downhole communication system would then make possible the development of surface data acquisition and expert systems that would greatly enhance drilling operations. Further, it would foster the development of downhole equipment that could be controlled from the surface to improve hole trajectory and drilling performance. Real-time data that would benefit drilling performance include: bit accelerations for use in controlling bit bounce and improving rock penetration rates and bit life; downhole fluid pressures for use in the management of drilling hydraulics and improved diagnosis of lost circulation and gas kicks; hole trajectory for use in reducing directional

  5. Coring technologies for scientific drilling projects: an overview

    SciTech Connect

    Rowley, J.C.

    1985-08-01

    This report outlines the well-developed continuous diamond-coring technology of the minerals industry and the deep-spot-coring procedures that have been optimized for petroleum exploration. The coring hardware, procedures, and technology developed for the sea floor sampling by the Deep Sea Drilling Program (DSDP) are presented as an example of a hybrid core drilling system adopted for scientific coring purposes. The important features and limitations of conventional coring technologies are set forth, and the alternate approaches that will optimize core quality and reduce time and costs are illustrated. Surface rotary drives and downhole motor drives are contrasted and compared. The most significant factors of long core bit life and continuous wireline core retrieval are stressed, and their influence on reduction of operating time and costs is indicated. Several types of core bits are illustrated, both those for slim hole mining and those for oil and gas applications, as well as several core bit designs that have been developed for scientific coring projects. Finally, after concepts, applications, and hardware have been considered, drilling strategies are recommended for deep, scientific coring in hard crustal rocks.

  6. Sample Acqusition Drilling System for the the Resource Prospector Mission

    NASA Astrophysics Data System (ADS)

    Zacny, K.; Paulsen, G.; Quinn, J.; Smith, J.; Kleinhenz, J.

    2015-12-01

    The goal of the Lunar Resource Prospector Mission (RPM) is to capture and identify volatiles species within the top meter of the lunar regolith. The RPM drill has been designed to 1. Generate cuttings and place them on the surface for analysis by the the Near InfraRed Volatiles Spectrometer Subsystem (NIRVSS), and 2. Capture cuttings and transfer them to the Oxygen and Volatile Extraction Node (OVEN) coupled with the Lunar Advanced Volatiles Analysis (LAVA) subsystem. The RPM drill is based on the Mars Icebreaker drill developed for capturing samples of ice and ice cemented ground on Mars. The drill weighs approximately 10 kg and is rated at ~300 Watt. It is a rotary-percussive, fully autonomous system designed to capture cuttings for analysis. The drill consists of: 1. Rotary-Percussive Drill Head, 2. Sampling Auger, 3. Brushing station, 4. Z-stage, 5. Deployment stage. To reduce sample handling complexity, the drill auger is designed to capture cuttings as opposed to cores. High sampling efficiency is possible through a dual design of the auger. The lower section has deep and low pitch flutes for retaining of cuttings. The upper section has been designed to efficiently move the cuttings out of the hole. The drill uses a "bite" sampling approach where samples are captured in ~10 cm intervals. The first generation drill was tested in Mars chamber as well as in Antarctica and the Arctic. It demonstrated drilling at 1-1-100-100 level (1 meter in 1 hour with 100 Watt and 100 N Weight on Bit) in ice, ice cemented ground, soil, and rocks. The second generation drill was deployed on a Carnegie Mellon University rover, called Zoe, and tested in Atacama in 2012. The tests demonstrated fully autonomous sample acquisition and delivery to a carousel. The third generation drill was tested in NASA GRC's vacuum chamber, VF13, at 10-5 torr and approximately 200 K. It demonstrated successful capture and transfer of icy samples to a crucible. The drill has been modified and

  7. Rotary ATPases

    PubMed Central

    Stewart, Alastair G.; Sobti, Meghna; Harvey, Richard P.; Stock, Daniela

    2013-01-01

    Rotary ATPases are molecular rotary motors involved in biological energy conversion. They either synthesize or hydrolyze the universal biological energy carrier adenosine triphosphate. Recent work has elucidated the general architecture and subunit compositions of all three sub-types of rotary ATPases. Composite models of the intact F-, V- and A-type ATPases have been constructed by fitting high-resolution X-ray structures of individual subunits or sub-complexes into low-resolution electron densities of the intact enzymes derived from electron cryo-microscopy. Electron cryo-tomography has provided new insights into the supra-molecular arrangement of eukaryotic ATP synthases within mitochondria and mass-spectrometry has started to identify specifically bound lipids presumed to be essential for function. Taken together these molecular snapshots show that nano-scale rotary engines have much in common with basic design principles of man made machines from the function of individual “machine elements” to the requirement of the right “fuel” and “oil” for different types of motors. PMID:23369889

  8. Surface drilling technologies for Mars

    NASA Technical Reports Server (NTRS)

    Blacic, J. D.; Rowley, J. C.; Cort, G. E.

    1986-01-01

    Rock drilling and coring conceptual designs for the surface activities associated with a manned Mars mission are proposed. Straightforward extensions of equipment and procedures used on Earth are envisioned for the sample coring and shallow high explosive shot holes needed for tunneling and seismic surveying. A novel rocket exhaust jet piercing method is proposed for very rapid drilling of shot holes required for explosive excavation of emergency radiation shelters. Summaries of estimated equipment masses and power requirements are provided, and the indicated rotary coring rigs are scaled from terrestrial equipment and use compressed CO2 from the Martian atmosphere for core bit cooling and cuttings removal. A mass of 120 kg and power of 3 kW(e) are estimated for a 10 m depth capability. A 100 m depth capacity core rig requires about 1150 kg and 32 km(e). The rocket exhaust jet equipment devised for shallow (3m) explosive emplacement shot holes requires no surface power beyond an electrical ignition system, and might have a 15 kg mass.

  9. Workshop on Requirements for Robotic Underwater Drills in U.S. Marine Geoscience Research

    NASA Astrophysics Data System (ADS)

    Sager, W. W.; Johnson, H. P.; Dick, H.; Fryer, P.

    2001-05-01

    At present, subsurface hard rock samples and sediment cores deeper than ~30 m must be acquired using a drill ship, but a drill ship has severe limitations: high cost, limited availability, and poor performance in some lithologies. Many marine geoscience studies require more sampling than can be provided by the drill ship, samples from those problem lithologies, or samples from locations where the drill ship cannot go. Robotic underwater drills may help satisfy this need. Twenty-five scientists and engineers, representing a variety of academic institutions and scientific interests, met on November 3 and 4, 2000, to discuss how to bring about the ready access to robotic underwater drills for scientists engaged in academic research. The workshop considered what science programs would benefit from robotic drills, how many drills of what specifications are needed, and how such drills should be supported. The consensus was that there is a widespread need for a several drills. Most scientists wish for a Robotic Ocean-Bottom drill (ROBO-drill) that can core 50-100 m below the seafloor, with either rotary diamond bits or hydraulic corer, and retrieve cores >5 cm diameter from water depths up to ~4500 m. Although this big ROBO-drill has the widest application, attendees also favored three "niche" drills with different configurations. On the smaller end, there is a need for mini-ROBO-drill that is simple, can work in deeper water, is easily shipped and maintained, and would likely have a single core barrel 1-2 m in length. This drill would be for projects in which small penetration is adequate but cost is a primary concern. An ROV-based drill is also needed, attached to a widely available platform. With high maneuverability and excellent imaging capability, the ROV-drill would be the equivalent of a geologist roaming the seafloor with a rock hammer. There also may be a need for a slightly larger, single-barrel drill that can core up to ~5 m depth to reach below small sediment

  10. SMALLER FOOTPRINT DRILLING SYSTEM FOR DEEP AND HARD ROCK ENVIRONMENTS; FEASIBILITY OF ULTRA-HIGH SPEED DIAMOND DRILLING

    SciTech Connect

    Alan Black; Arnis Judzis

    2004-10-01

    The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high (greater than 10,000 rpm) rotational speeds. The work includes a feasibility of concept research effort aimed at development and test results that will ultimately result in the ability to reliably drill ''faster and deeper'' possibly with rigs having a smaller footprint to be more mobile. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration rock cutting with substantially lower inputs of energy and loads. The project draws on TerraTek results submitted to NASA's ''Drilling on Mars'' program. The objective of that program was to demonstrate miniaturization of a robust and mobile drilling system that expends small amounts of energy. TerraTek successfully tested ultrahigh speed ({approx}40,000 rpm) small kerf diamond coring. Adaptation to the oilfield will require innovative bit designs for full hole drilling or continuous coring and the eventual development of downhole ultra-high speed drives. For domestic operations involving hard rock and deep oil and gas plays, improvements in penetration rates is an opportunity to reduce well costs and make viable certain field developments. An estimate of North American hard rock drilling costs is in excess of $1,200 MM. Thus potential savings of $200 MM to $600 MM are possible if drilling rates are doubled [assuming bit life is reasonable]. The net result for operators is improved profit margin as well as an improved position on reserves. The significance of the ''ultra-high rotary speed drilling system'' is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling

  11. SMALLER FOOTPRINT DRILLING SYSTEM FOR DEEP AND HARD ROCK ENVIRONMENTS; FEASIBILITY OF ULTRA-HIGH SPEED DIAMOND DRILLING

    SciTech Connect

    Alan Black; Arnis Judzis

    2004-10-01

    The two phase program addresses long-term developments in deep well and hard rock drilling. TerraTek believes that significant improvements in drilling deep hard rock will be obtained by applying ultra-high (greater than 10,000 rpm) rotational speeds. The work includes a feasibility of concept research effort aimed at development and test results that will ultimately result in the ability to reliably drill ''faster and deeper'' possibly with rigs having a smaller footprint to be more mobile. The principle focus is on demonstration testing of diamond bits rotating at speeds in excess of 10,000 rpm to achieve high rate of penetration rock cutting with substantially lower inputs of energy and loads. The project draws on TerraTek results submitted to NASA's ''Drilling on Mars'' program. The objective of that program was to demonstrate miniaturization of a robust and mobile drilling system that expends small amounts of energy. TerraTek successfully tested ultrahigh speed ({approx}40,000 rpm) small kerf diamond coring. Adaptation to the oilfield will require innovative bit designs for full hole drilling or continuous coring and the eventual development of downhole ultra-high speed drives. For domestic operations involving hard rock and deep oil and gas plays, improvements in penetration rates is an opportunity to reduce well costs and make viable certain field developments. An estimate of North American hard rock drilling costs is in excess of $1,200 MM. Thus potential savings of $200 MM to $600 MM are possible if drilling rates are doubled [assuming bit life is reasonable]. The net result for operators is improved profit margin as well as an improved position on reserves. The significance of the ''ultra-high rotary speed drilling system'' is the ability to drill into rock at very low weights on bit and possibly lower energy levels. The drilling and coring industry today does not practice this technology. The highest rotary speed systems in oil field and mining drilling

  12. ROTARY SWITCH

    DOEpatents

    Watterberg, J.P.E.

    1960-03-15

    BS>A compact rotary-type switoh was designed wherein an insulating shell carries circumferentially spaced contacts exposed to its interior and also carries, on a re-entrant portion, resilient contact arms having contact portions aligned wth and biased toward the spaced contacts. A dielectric rotor with a movable wall between the contacts and contact arms has an aperture that may be turned into or out of registry with the contacts so as to establish or interrupt circuits.

  13. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  14. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  15. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  16. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  17. 30 CFR 57.7050 - Tool and drill steel racks.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Tool and drill steel racks. 57.7050 Section 57... Rotary Jet Piercing Drilling-Surface and Underground § 57.7050 Tool and drill steel racks. Receptacles or racks shall be provided for drill steel and tools stored or carried on drills....

  18. 30 CFR 57.7003 - Drill area inspection.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drill area inspection. 57.7003 Section 57.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7003 Drill area inspection. The drilling area shall...

  19. 30 CFR 57.7008 - Moving the drill.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Moving the drill. 57.7008 Section 57.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7008 Moving the drill. When a drill is being moved from...

  20. 30 CFR 57.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Covering or guarding drill holes. 57.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7013 Covering or guarding drill holes. Drill...

  1. 30 CFR 56.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Covering or guarding drill holes. 56.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7013 Covering or guarding drill holes. Drill holes large enough...

  2. 30 CFR 56.7003 - Drill area inspection.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drill area inspection. 56.7003 Section 56.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7003 Drill area inspection. The drilling area shall be inspected for hazards...

  3. 30 CFR 57.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Covering or guarding drill holes. 57.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7013 Covering or guarding drill holes. Drill...

  4. 30 CFR 56.7012 - Tending drills in operation.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Tending drills in operation. 56.7012 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7012 Tending drills in operation. While in operation, drills shall...

  5. 30 CFR 56.7012 - Tending drills in operation.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Tending drills in operation. 56.7012 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7012 Tending drills in operation. While in operation, drills shall...

  6. 30 CFR 56.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Covering or guarding drill holes. 56.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7013 Covering or guarding drill holes. Drill holes large enough...

  7. 30 CFR 57.7003 - Drill area inspection.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drill area inspection. 57.7003 Section 57.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7003 Drill area inspection. The drilling area shall...

  8. 30 CFR 57.7008 - Moving the drill.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Moving the drill. 57.7008 Section 57.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7008 Moving the drill. When a drill is being moved from...

  9. 30 CFR 57.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Covering or guarding drill holes. 57.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7013 Covering or guarding drill holes. Drill...

  10. 30 CFR 56.7012 - Tending drills in operation.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Tending drills in operation. 56.7012 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7012 Tending drills in operation. While in operation, drills shall...

  11. 30 CFR 56.7003 - Drill area inspection.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Drill area inspection. 56.7003 Section 56.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7003 Drill area inspection. The drilling area shall be inspected for hazards...

  12. 30 CFR 56.7003 - Drill area inspection.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drill area inspection. 56.7003 Section 56.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7003 Drill area inspection. The drilling area shall be inspected for hazards...

  13. 30 CFR 57.7003 - Drill area inspection.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Drill area inspection. 57.7003 Section 57.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7003 Drill area inspection. The drilling area shall...

  14. 30 CFR 56.7003 - Drill area inspection.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Drill area inspection. 56.7003 Section 56.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7003 Drill area inspection. The drilling area shall be inspected for hazards...

  15. 30 CFR 57.7003 - Drill area inspection.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Drill area inspection. 57.7003 Section 57.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7003 Drill area inspection. The drilling area shall...

  16. 30 CFR 56.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Covering or guarding drill holes. 56.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7013 Covering or guarding drill holes. Drill holes large enough...

  17. 30 CFR 56.7003 - Drill area inspection.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drill area inspection. 56.7003 Section 56.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7003 Drill area inspection. The drilling area shall be inspected for hazards...

  18. 30 CFR 56.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Covering or guarding drill holes. 56.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7013 Covering or guarding drill holes. Drill holes large enough...

  19. 30 CFR 56.7012 - Tending drills in operation.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Tending drills in operation. 56.7012 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7012 Tending drills in operation. While in operation, drills shall...

  20. 30 CFR 57.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Covering or guarding drill holes. 57.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7013 Covering or guarding drill holes. Drill...

  1. 30 CFR 56.7012 - Tending drills in operation.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... 30 Mineral Resources 1 2012-07-01 2012-07-01 false Tending drills in operation. 56.7012 Section 56... MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7012 Tending drills in operation. While in operation, drills shall...

  2. 30 CFR 57.7008 - Moving the drill.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Moving the drill. 57.7008 Section 57.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7008 Moving the drill. When a drill is being moved from...

  3. 30 CFR 56.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... 30 Mineral Resources 1 2013-07-01 2013-07-01 false Covering or guarding drill holes. 56.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-SURFACE METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling § 56.7013 Covering or guarding drill holes. Drill holes large enough...

  4. 30 CFR 57.7008 - Moving the drill.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Moving the drill. 57.7008 Section 57.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7008 Moving the drill. When a drill is being moved from...

  5. 30 CFR 57.7008 - Moving the drill.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... 30 Mineral Resources 1 2011-07-01 2011-07-01 false Moving the drill. 57.7008 Section 57.7008... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7008 Moving the drill. When a drill is being moved from...

  6. 30 CFR 57.7013 - Covering or guarding drill holes.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 30 Mineral Resources 1 2010-07-01 2010-07-01 false Covering or guarding drill holes. 57.7013... NONMETAL MINE SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7013 Covering or guarding drill holes. Drill...

  7. 30 CFR 57.7003 - Drill area inspection.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... 30 Mineral Resources 1 2014-07-01 2014-07-01 false Drill area inspection. 57.7003 Section 57.7003... SAFETY AND HEALTH SAFETY AND HEALTH STANDARDS-UNDERGROUND METAL AND NONMETAL MINES Drilling and Rotary Jet Piercing Drilling-Surface Only § 57.7003 Drill area inspection. The drilling area shall...

  8. Laboratory and field testing of improved geothermal rock bits

    SciTech Connect

    Hendrickson, R.R.; Jones, A.H.; Winzenried, R.W.; Maish, A.B.

    1980-07-01

    The development and testing of 222 mm (8-3/4 inch) unsealed, insert type, medium hard formation, high-temperature bits are described. The new bits were fabricated by substituting improved materials in critical bit components. These materials were selected on bases of their high temperature properties, machinability, and heat treatment response. Program objectives required that both machining and heat treating could be accomplished with existing rock bit production equipment. Two types of experimental bits were subjected to laboratory air drilling tests at 250/sup 0/C (482/sup 0/F) in cast iron. These tests indicated field testing could be conducted without danger to the hole, and that bearing wear would be substantially reduced. Six additional experimental bits, and eight conventional bits were then subjected to air drilling a 240/sup 0/C (464/sup 0/F) in Francisan Graywacke at The Geysers, CA. The materials selected improved roller wear by 200%, friction-pin wear by 150%, and lug wear by 150%. Geysers drilling performances compared directly to conventional bits indicate that in-gage drilling life was increased by 70%. All bits at The Geysers are subjected to reaming out-of-gage hole prior to drilling. Under these conditions the experimental bits showed a 30% increase in usable hole over the conventional bits. These tests demonstrated a potential well cost reduction of 4 to 8%. Savings of 12% are considered possible with drilling procedures optimized for the experimental bits.

  9. First experimental investigation of dual-reciprocating drilling in planetary regoliths: Proposition of penetration mechanics

    NASA Astrophysics Data System (ADS)

    Gouache, Thibault P.; Gao, Yang; Coste, Pierre; Gourinat, Yves

    2011-10-01

    The search for life in the solar system requires sub-surface exploration capabilities of extra-terrestrial bodies like the Moon and Mars. To do so different techniques are being developed: from the classical rotary drilling techniques widely used on Earth to more original techniques like ultrasonic drilling. Dual-reciprocating drilling (DRD) is a bio-mimetic drilling principle inspired by the manner wood-wasps drill into wood to lay its eggs. It was proposed as an efficient extra-terrestrial drilling technique requiring low over-head force. To deepen the understanding of this novel drilling technique, DRD has been tested for the first time in planetary regolith simulants. These experiments are reported here. To do so a new test bench was built and is presented. The soil forces on the drill bit are analysed and the final depth reached by the DRD system is compared to the final depth reached by static penetration. The experiments have shown very high levels of slippage (defined here specifically for DRD). The observations of the surface deformations and the importance of slippage lead to the proposal of DRD penetration mechanics in regoliths. Finally a re-evaluation of previous DRD experiments conducted on low compressive strength rocks also show the high levels of slippage during DRD.

  10. Drilling Square Holes.

    ERIC Educational Resources Information Center

    Smith, Scott G.

    1993-01-01

    A Reuleaux triangle is constructed by drawing an arc connecting each pair of vertices of an equilateral triangle with radius equal to the side of the triangle. Investigates the application of drilling a square hole using a drill bit in the shape of a Reuleaux triangle. (MDH)