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Sample records for sintered iron ore

  1. Ore-blending optimization model for sintering process based on characteristics of iron ores

    NASA Astrophysics Data System (ADS)

    Wu, Sheng-Li; Oliveira, Dauter; Dai, Yu-Ming; Xu, Jian

    2012-03-01

    An ore-blending optimization model for the sintering process is an intelligent system that includes iron ore characteristics, expert knowledge and material balance. In the present work, 14 indices are proposed to represent chemical composition, granulating properties and high temperature properties of iron ores. After the relationships between iron ore characteristics and sintering performance are established, the "two-step" method and the simplex method are introduced to build the model by distinguishing the calculation of optimized blending proportion of iron ores from that of other sintering materials in order to improve calculation efficiency. The ore-blending optimization model, programmed by Access and Visual Basic, is applied to practical production in steel mills and the results prove that the present model can take advantage of the available iron ore resource with stable sinter yield and quality performance but at a lower cost.

  2. Influencing factor of sinter body strength and its effects on iron ore sintering indexes

    NASA Astrophysics Data System (ADS)

    Zhang, Guo-liang; Wu, Sheng-li; Su, Bo; Que, Zhi-gang; Hou, Chao-gang; Jiang, Yao

    2015-06-01

    Sinter body strength, which reflects the strength of sinter, plays an important role in the improvement of sinter. In this study, the sinter body strengths of iron ores were measured using a microsintering method. The relationship between the chemical composition and sinter body strength was discussed. Moreover, sinter-pot tests were performed. The effects of sinter body strength on the sintering indexes were then elucidated, and the bottom limit of sinter body strength of blending ores was confirmed. In the results, the compressive strengths (CSs) of iron ores are observed to decrease with the increasing of the contents of loss on ignition (LOI), SiO2, and Al2O3; however, LOI of less than 3wt% does not substantially influence the CSs of fine ores. In the case of similar mineral composition, the porosity, in particular, the ratio between the number of large pores and the total number of pores, strongly influences the sinter body strength. With an increase of the blending-ore CSs used in sinter-pot tests, the yield, productivity, and tumbler strength increase, and the solid fuel consumption decreases. The CSs of the blending ores only slightly affect the sintering time. The CS bottom limit of the blending ores is 310 N. When the CSs of the blending ores increase by 10%, the yield, productivity, and tumbler index increase by 1.9%, 2.8%, and 2.0%, respectively, and the solid fuel consumption decreases by 1.9%.

  3. ORGANIC EMISSIONS FROM IRON ORE SINTERING PLANTS: DETERMINATION OF CAUSES AND METHODS OF ABATEMENT

    EPA Science Inventory

    The report gives results of a laboratory study to develop basic information on the emission of organics from iron ore sinter beds. Samples of sinter bed mix components (including several types of iron ore fines, blast furnace flue dust, rolling mill scale, anthracite coal, and li...

  4. Mechanism of sintering and fracture of superfluxed iron-ore sinters

    NASA Astrophysics Data System (ADS)

    Malysheva, T. Ya.; Gibadulin, M. F.; Mansurova, N. R.; Lekin, V. P.

    2007-06-01

    Mineral formation in the binders of a commercial sinter with a basicity of 1.6 at the Magnitogorsk Metallurgical Integrated Works has been found to be determined by the crystallization of two morphological forms of high-iron aluminosilicoferrite (namely, dendritic and lamellar forms) from the melt. In a sintering zone, an association of dendritic aluminosilicoferrite crystals and dicalcium silicate Ca2SiO4 forms in high-calcium melt regions separated from magnetite grains. This association leads to the fracture of the finished product as a result of the phase transformation of Ca2SiO4 from the β into the γ modification during sinter cooling. Lamellar aluminosilicoferrites forming in high-iron sinter volumes serve as a high-strength binder for ore grains.

  5. Behavior of New Zealand Ironsand During Iron Ore Sintering

    NASA Astrophysics Data System (ADS)

    Wang, Zhe; Pinson, David; Chew, Sheng; Rogers, Harold; Monaghan, Brian J.; Pownceby, Mark I.; Webster, Nathan A. S.; Zhang, Guangqing

    2016-02-01

    A New Zealand ironsand sample was characterized by scanning electron microscopy (SEM), X-ray fluorescence spectroscopy, qualitative and quantitative X-ray diffraction, and electron probe microanalysis. The titanomagnetite-rich ironsand was added into an industrial sinter blend in the proportion of 5 wt pct, and the mixture was uniaxially pressed into cylindrical tablets and sintered in a tube furnace under flowing gas with various oxygen potentials and temperatures to develop knowledge and understanding of the behavior of titanium during sintering. An industrial sinter with the addition of 3 wt pct ironsand was also examined. Both the laboratory and industrial sinters were characterized by optical and SEM. Various morphologies of relict ironsand particles were present in the industrial sinter due to the heterogeneity of sintering conditions, which could be well simulated by the bench-scale sintering experiments. The assimilation of ironsand during sintering in a reducing atmosphere started with the diffusion of calcium into the lattice of the ironsand matrix, and a reaction zone was formed near the boundary within individual ironsand particles where a perovskite phase was generated. With increasing sintering temperature, in a reducing atmosphere, ironsand particles underwent further assimilation and most of the titanium moved from the ironsand particles into a glass phase. In comparison, more titanium remained in the original ironsand particles when sintered in air. Ironsand particles are more resistant to assimilation in an oxidizing atmosphere.

  6. Study of Softening and Melting Behaviour of Iron Ore Sinter and Pellets

    NASA Astrophysics Data System (ADS)

    Shatokha, Volodymyr; Velychko, Olexandr

    2012-06-01

    Softening and melting behaviour of the iron ore materials was studied towards understanding the mechanism of formation of liquid slag and metal phases in the pre-reduced sinter and pellets. Wide range of the sinter and pellets samples was investigated revealing the effect of gangue amount and composition on temperature indices corresponding to gas permeability loss in the bed (T1) and to the largest portion of liquid products dripping (T2). For both sinter and pellets, the growth of bacisity is followed by T1 increase which is explained by raised temperature of primary liquid phase appearance during the heating-reduction treatment. Relationship of T2 with the bacisity corresponds to the basicity effect on slag liquidus temperature. Both slag and metal phases were only partially evacuated from the crucible with essential portions of both phases captured in the coke bed. Growing divergence of the basicities of effluent slag and of slag captured in crucible was observed with the increase of sinter basicity. Increased share of the effluent metal with the sinter bacisity growth is explained by the decreased adhesion of slag to iron surface which assists carburization. Growth of melt-down temperature with the increase of gangue amount is explained by less active carburization owing to larger quantity of slag minimising direct contact of sponge with carbonaceous materials.

  7. Studies into the formation of PBDEs and PBDD/Fs in the iron ore sintering process.

    PubMed

    Drage, D S; Aries, E; Harrad, S

    2014-07-01

    Polybrominated diphenyl ethers (PBDEs) and polybrominated dibenzo-p-dioxins and furans (PBDD/Fs) were detected in stack emissions from UK sinter plants. The sum of 36 PBDE congeners was measured at a mean concentration of 295 ng/N m(3) with a standard deviation of 96 ng/N m(3). The mean PBDD/F concentrations were 0.14 ng WHO-TEQ/m(3) (range=0.03-0.39). PBDD/F emission concentrations were approximately ten times lower than their PCDD/F homologues. To understand the possible formation mechanisms of brominated organic species in iron ore sintering, both full-scale and laboratory experiments using an experimental sintering process were carried out. A complete PBDE mass balance was undertaken for a full scale sinter plant showing that PBDEs were already present in the raw materials such as iron ores and coke breeze and that a significant proportion of the PBDE inputs were actually destroyed during the process. A number of controlled experiments were conducted using a laboratory-scale sintering apparatus (sinter pot). These were designed to investigate: (a) mass balance of PBDEs during sintering, (b) the relationship between the availability of bromide (as KBr) and PBDE emissions, and (c) the influence of the availability of both bromide and PBDEs on PBDD/F formation. As observed in the full scale plant, the PBDEs already present in the raw materials were mostly destroyed during the process (79-96%) for all sinter pot experiments. Increasing amounts of KBr in the raw sinter mix did not result in a significant increase in PBDE formation suggesting that there was no PBDE formation in sintering via de novo synthesis. No relationship was observed between PBDE inputs and PBDD/F emissions indicating that PBDEs did not act as precursors for PBDD/Fs formation. Finally, PBDD/F formation was enhanced substantially with increasing amounts of KBr suggesting that their formation mechanism was similar to that of PCDD/Fs via de novo synthesis. PMID:24742560

  8. Formation and mitigation of PCDD/Fs in iron ore sintering.

    PubMed

    Ooi, Tze Chean; Lu, Liming

    2011-10-01

    The sintering of iron ore is presently a significant industrial source of polychlorinated dibenzo-p-dioxins and polychlorinated dibenzofurans (PCDD/Fs) worldwide owing to the fundamental requirement of the operation of a high temperature process to pre-treat fines and to recycle plant by-products arising from the integrated iron and steelworks. The process is a noteworthy contributor of PCDD/F indirectly due to decreasing PCDD/F releases from municipal solid waste incineration. Commonly PCDD/F formation from the process is associated with the addition of oily mill scales although raw material containing a combination of C, Cl and specific metal catalyst has been shown to drastically increase PCDD/F formation in the process. The degenerate graphitic structure of carbon present in coke fuel and soot formed and the chemistry of catalytic metals and Cl are important factors. A review on PCDD/F emission in this process has been carried out, including examination of its formation mechanism, congener distribution, contributing factors and mitigation strategies, with emphasis on the use of inhibiting compound to achieve suppression. A detailed analysis of the de novo and precursor theories of formation and the contributing factor is given since the subject of PCDD/F formation is still controversial. The de novo formation pathway identified in sinter plants and controlled studies performed in the laboratory as well as at pilot-scale are discussed; where appropriate, a comparison is drawn between sintering and other thermal processes emitting PCDD/Fs. Summary of the latest developments in PCDD/F downstream abatement strategies presently employed in full scale industrial plants is provided. Potential inhibiting compounds are discussed in terms of their mode of action and merits under sintering conditions. PMID:21880347

  9. Characteristics of fly ash from the dry flue gas desulfurization system for iron ore sintering plants.

    PubMed

    Sheng, Guanghong; Huang, Peng; Mou, Yaqin; Zhou, Chenhui

    2012-01-01

    The characteristics of fly ash from the flue gas desulfurization (FGD) system are important for its reuse and are mainly depend on the desulfurization process. The physical and chemical properties of DSF ash, which refers to fly ash from the dry FGD system for the iron ore sintering process, were investigated. Its mineralogical contents were determined by X-ray diffraction and thermogravimetry analysis, and its micro-morphology was studied by scanning electric micrograph analysis. The results show that DSF ash has a higher CaO and SO3 content, and the main sulfur form is sulfite, with only a part of it oxidized to sulfate. The major minerals present in DSF ash are hannebachite, anhydrite, calcite and portlandite; a minor constituent is calcium chloride. The particles of DSF ash are irregular, fragmentary and small, and hannebachite grows on their surfaces. Particle size is affected by the FGD process, and the ash size from the maximized emission reduction of the sintering-FGD process is lower than that from the circulating fluidized bed-FGD process. The particle size distribution of DSF ash follows the Rosin--Rammler-Bennet equation. PMID:22720407

  10. Suppression of chlorinated aromatics by nitrogen and sulphur inhibitors in iron ore sintering.

    PubMed

    Zhang, Yadi; Buekens, Alfons; Liu, Lina; Zhang, Yibo; Zeng, Xiaolan; Sun, Yifei

    2016-07-01

    Dioxins generated by iron and steel industry account for the majority of industrial dioxins emissions. This study compares the performance of different additives (including calcium sulphate dehydrate CaSO4·2H2O; calcium polysulphide CaSx; ammonium sulphate (NH4)2SO4; 4-methylthiosemicarbazide H3C-SC(NH)2NH2 and thiourea H2NCSNH2) as suppressant of chlorinated aromatics in iron ore sintering. The formation of chlorobenzenes (CBz) and polychlorinated biphenyls (PCBs), used as surrogates for dioxins, was suppressed significantly in the present of various inhibitors (1 wt%) except for CaSO4·2H2O. Moreover, a larger molar ratio of (S + N)/Cl leads to a higher suppression efficiency, so that the inhibition capacity of (NH4)2SO4 on both CBz and PCBs was weaker than H2NCSNH2. The generation of dioxin-like PCBs (Co- or dl-PCB) was also analysed. PMID:27131450

  11. Influence of gangue existing states in iron ores on the formation and flow of liquid phase during sintering

    NASA Astrophysics Data System (ADS)

    Zhang, Guo-liang; Wu, Sheng-li; Chen, Shao-guo; Su, Bo; Que, Zhi-gang; Hou, Chao-gang

    2014-10-01

    Gangue existing states largely affect the high-temperature characteristics of iron ores. Using a micro-sintering method and scanning electron microscopy, the effects of gangue content, gangue type, and gangue size on the assimilation characteristics and fluidity of liquid phase of five different iron ores were analyzed in this study. Next, the mechanism based on the reaction between gangues and sintering materials was unraveled. The results show that, as the SiO2 levels increase in the iron ores, the lowest assimilation temperature (LAT) decreases, whereas the index of fluidity of liquid phase (IFL) increases. Below 1.5wt%, Al2O3 benefits the assimilation reaction, but higher concentrations proved detrimental. Larger quartz particles increase the SiO2 levels at the local reaction interface between the iron ore and CaO, thereby reducing the LAT. Quartz-gibbsite is more conductive to assimilation than kaolin. Quartz-gibbsite and kaolin gangues encourage the formation of liquid-phase low-Al2O3-SFCA with high IFL and high-Al2O3-SFCA with low IFL, respectively.

  12. In situ observation of reduction kinetics and 2D mapping of chemical state for heterogeneous reduction in iron-ore sinters

    NASA Astrophysics Data System (ADS)

    Kimura, M.; Murao, R.; Ohta, N.; Noami, K.; Uemura, Y.; Niwa, Y.; Kimijima, K.; Takeichi, Y.; Nitani, H.

    2016-05-01

    Iron-ore sinters constitute the major component of the iron-bearing burden in blast furnaces, and the mechanism of their reduction is one of the key processes in iron making. The heterogeneous reduction of sintered oxides was investigated by the combination of X-ray fluorescence and absorption fine structure, X-ray diffraction, and computed tomography. Two - dimensional mapping of the chemical states (CSs) was performed. The iron CSs FeIII, FeII, and Fe0 exhibited a heterogeneous distribution in a reduced sinter. The reduction started near micro pores, at iron-oxide grains rather than calcium-ferrite ones. The heterogeneous reduction among grains in a sinter may cause the formation of micro cracks. These results provide fundamental insights into heterogeneous reduction schemes for iron-ore sinters.

  13. Influence of process changes on PCDD/Fs produced in an iron ore sintering plant

    SciTech Connect

    Guerriero, E.; Bianchini, M.; Gigliucci, P.F.; Guarnieri, A.; Mosca, S.; Rossetti, G.; Varde, M.; Rotatori, M.

    2009-01-15

    This study investigated the influence of different charge typologies and additives on the PCDD/Fs amount produced and on the congener profiles in an iron ore sintering plant. Many tests were carried out combining different typologies of charge (iron materials) and solid fuel ('coke breeze' or 'anthracite') with or without the use of urea. The PCDD/Fs produced ranged from 1.2 to 22.7 {mu} g I-TEQ/ton of agglomerate, whereas the PCDD/Fs released to the ambient air ranged from 0.10 to 1.92 ng I-TEQ/Nm{sup 3} because of cleaning in an electrostatic precipitator (ESP) and a Wetfine scrubber (WS). A more homogeneous charge with a higher amount of fine particles charge appeared to produce a lower PCDD/Fs concentration due to a better combustion but this hypothesis needs further investigations on charges having different dimension particles. Only a synergitic action of urea and anthracite was able to reduce the high PCDD/Fs content due to the bad combustion of the more inhomogeneous charge with a lower amount of fine particles. The congener profile was a typical combustion process fingerprint because the PCDFs predominated, the highly chlorinated congeners (HeptaCDD and OctaCDD) prevailed in PCDDs, whereas in PCDFs the profile was more varied; 1,2,3,4,6,7,8-HeptaCDF was the main contributor to the total concentration while 2,3,4,7,8-PentaCDF was the main contributor to the I-TEQ concentration. Whereas all the parameters under scrutiny influenced strongly the amount of PCDD/Fs produced, they affected only slightly the fingerprint of PCDD/Fs. In all cases studied, the reduction obtained using urea, anthracite, or the more homogeneous charge with a higher amount of fine particles was slightly greater on the higher chlorinated congeners in respect to the lower ones.

  14. Mechanism of unintentionally produced persistent organic pollutant formation in iron ore sintering.

    PubMed

    Sun, Yifei; Liu, Lina; Fu, Xin; Zhu, Tianle; Buekens, Alfons; Yang, Xiaoyi; Wang, Qiang

    2016-04-01

    Effects of temperature, carbon content and copper additive on formation of chlorobenzenes (CBzs) and polychlorinated biphenyls (PCBs) in iron ore sintering were investigated. By heating simulated fly ash (SFA) at a temperature range of 250-500°C, the yield of both CBzs and PCBs presented two peaks of 637ng/g-fly ash at 350°C and 1.5×10(5)ng/g-fly ash at 450°C for CBzs, and 74ng/g-fly ash at 300°C and 53ng/g-fly ash at 500°C. Additionally, in the thermal treatment of real fly ash (RFA), yield of PCBs displayed two peak values at 350°C and 500°C, however, yield of CBzs showed only one peak at 400°C. In the thermal treatment of SFA with a carbon content range of 0-20wt% at 300°C, both CBzs and PCBs obtained the maximum productions of 883ng/g-fly ash for CBzs and 127ng/g-fly ash for PCBs at a 5wt% carbon content. Copper additives also affected chlorinated aromatic formation. The catalytic activity of different copper additives followed the orders: CuCl2∙2H2O>Cu2O>Cu>CuSO4>CuO for CBzs, and CuCl2∙2H2O>Cu2O>CuO>Cu>CuSO4 for PCBs. PMID:26686523

  15. Effect of Addition of Mill Scale on Sintering of Iron Ores

    NASA Astrophysics Data System (ADS)

    Wang, Zhe; Pinson, David; Chew, Sheng; Monaghan, Brian J.; Pownceby, Mark I.; Webster, Nathan A. S.; Rogers, Harold; Zhang, Guangqing

    2016-06-01

    Iron-rich (65 to 70 pct total Fe) mill scale generated during processing by steel mills can be recycled by using it as a ferrous raw material in the sintering process. The effect of mill scale addition on the phase formation of sintered specimens from an industrial sinter blend containing 0 to 15 wt pct mill scale was examined, and the mineral phases formed during sintering under various conditions (T = 1523 K to 1598 K [1250 °C to 1325 °C] and gas compositions of pO2 = 0.5, 5 and 21 kPa) were quantitatively measured. For samples sintered in air (pO2 = 21 kPa), there was negligible effect of mill scale addition on the phases formed. The oxidation of the mill scale was complete, and phases such as Silico-Ferrite of Calcium and Aluminum (SFCA), SFCA-I, and hematite dominated. Under lower oxygen partial pressures (pO2 = 0.5 or 5 kPa), and throughout the temperature range examined, the mill scale was converted to magnetite, with the extent of reaction controlled by the hematite-magnetite conversion kinetics. When sintered in the gas mixture with pO2 = 5 kPa, an increase in the mill scale content from 0 to 15 wt pct resulted in a decrease of hematite and total SFCA phases and a corresponding increase in the amount of magnetite which formed. The oxidation of wustite in mill scale to magnetite decreased the local partial pressure of O2 and increased sintering temperature, which promoted the decomposition of hematite.

  16. Polycyclic aromatic hydrocarbon emission profiles and removal efficiency by electrostatic precipitator and wetfine scrubber in an iron ore sintering plant

    SciTech Connect

    Ettore Guerriero; Antonina Lutri; Rosanna Mabilia; Maria Concetta Tomasi Sciano; Mauro Rotatori

    2008-11-15

    A monitoring campaign of polychlorinated dibenzo-p-dioxins and dibenzofurans, polyaromatic hydrocarbons (PAHs), and polychlorinated biphenyl was carried out in an Italian iron ore sintering plant by sampling the combustion gases at the electrostatic precipitator (ESP) outlet, at the Wetfine scrubber (WS) outlet, and by collecting the ESP dust. Few data are available on these micropollutants produced in iron ore sintering plants, particularly from Italian plants. This study investigates the PAH emission profiles and the removal efficiency of ESPs and WS. PAHs were determined at the stack, ESP outlet flue gases, and in ESP dust to characterize the emission profiles and the performance of the ESP and the WS for reducing PAH emission. The 11 PAHs monitored are listed in the Italian legislative decree 152/2006. The mean total PAH sum concentration in the stack flue gases is 3.96 {mu}g/N m{sup 3}, in ESP outlet flue gases is 9.73 {mu}g/N m{sup 3}, and in ESP dust is 0.53 {mu}g/g. Regarding the emission profiles, the most abundant compound is benzo(b)fluoranthene, which has a relative low BaP toxic equivalency factors (TEF) value, followed by dibenzo(a,l)pyrene, which has a very high BaP(TEF) value. The emission profiles in ESP dust and in the flue gases after the ESP show some changes, whereas the fingerprint in ESP and stack flue gases is very similar. The removal efficiency of the ESP and of WS on the total PAH concentration is 5.2 and 59.5%, respectively. 2 figs., 5 tabs.

  17. Polycyclic aromatic hydrocarbon emission profiles and removal efficiency by electrostatic precipitator and wetfine scrubber in an iron ore sintering plant.

    PubMed

    Guerriero, Ettore; Lutri, Antonina; Mabilia, Rosanna; Scianò, Maria Concetta Tomasi; Rotatori, Mauro

    2008-11-01

    A monitoring campaign of polychlorinated dibenzo-p-dioxins and dibenzofurans, polyaromatic hydrocarbons (PAHs), and polychlorinated biphenyl was carried out in an Italian iron ore sintering plant by sampling the combustion gases at the electrostatic precipitator (ESP) outlet, at the Wetfine scrubber (WS) outlet, and by collecting the ESP dust. Few data are available on these micropollutants produced in iron ore sintering plants, particularly from Italian plants. This study investigates the PAH emission profiles and the removal efficiency of ESPs and WS. PAHs were determined at the stack, ESP outlet flue gases, and in ESP dust to characterize the emission profiles and the performance of the ESP and the WS for reducing PAH emission. The 11 PAHs monitored are listed in the Italian legislative decree 152/2006. The mean total PAH sum concentration in the stack flue gases is 3.96 microg/N x m3, in ESP outlet flue gases is 9.73 microg/N x m3, and in ESP dust is 0.53 microg/g. Regarding the emission profiles, the most abundant compound is benzo(b)fluoranthene, which has a relative low BaP toxic equivalency factors (TEF) value, followed by dibenzo(a,l)pyrene, which has a very high BaP(TEF) value. The emission profiles in ESP dust and in the flue gases after the ESP show some changes, whereas the fingerprint in ESP and stack flue gases is very similar. The removal efficiency of the ESP and of WS on the total PAH concentration is 5.2 and 59.5%, respectively. PMID:19044155

  18. The polychlorinated dibenzofuran fingerprint of iron ore sinter plant: Its persistence with suppressant and alternative fuel addition.

    PubMed

    Thompson, Dennis; Ooi, Tze C; Anderson, David R; Fisher, Ray; Ewan, Bruce C R

    2016-07-01

    An earlier demonstration that the relative concentrations of isomers of polychlorinated dibenzofuran do not vary as the flamefront of an iron ore sinter plant progresses through the bed, and profiles are similar for two sinter strands has been widened to include studies of the similarity or otherwise between full scale strand and sinter pot profiles, effect of addition of suppressants and of coke fuel substitution with other combustible materials. For dioxin suppressant addition, a study of the whole of the tetra- penta- and hexaCDF isomer range as separated by the DB5MS chromatography column, indicates no significant change in profile: examination of the ratios of the targeted penta- and hexaCDF isomers suggests the profile is similarly unaffected by coke fuel replacement. Addition of KCl at varied levels has also been shown to have no effect on the 'fingerprint' and there is no indication of any effect by the composition of the sinter mix. The recently published full elution sequence for the DB5MS column is applied to the results obtained using this column. It is confirmed that isomers with 1,9-substitution of chlorine atoms are invariably formed in low concentrations. This is consistent with strong interaction between the 1 and 9 substituted chlorine atoms predicted by DFT thermodynamic calculations. Non-1,9-substituted PCDF equilibrium isomer distributions based on DFT-derived thermodynamic data differ considerably from stack gas distributions obtained using SP2331 column separation. A brief preliminary study indicates the same conclusions (apart from the 1,9-interaction effect) hold for the much smaller content of PCDD. PMID:27043380

  19. Silico-ferrite of Calcium and Aluminum (SFCA) Iron Ore Sinter Bonding Phases: New Insights into Their Formation During Heating and Cooling

    NASA Astrophysics Data System (ADS)

    Webster, Nathan A. S.; Pownceby, Mark I.; Madsen, Ian C.; Kimpton, Justin A.

    2012-12-01

    The formation of silico-ferrite of calcium and aluminum (SFCA) and SFCA-I iron ore sinter phases during heating and cooling of synthetic iron ore sinter mixtures in the range 298 K to 1623 K (25 °C to 1350 °C) and at oxygen partial pressure of 5 × 10-3 atm has been characterized using in situ synchrotron X-ray diffraction. SFCA and SFCA-I are the key bonding phases in iron ore sinter, and an improved understanding of their formation mechanisms may lead to improved efficiency of industrial sintering processes. During heating, SFCA-I formation at 1327 K to 1392 K (1054 °C to 1119 °C) (depending on composition) was associated with the reaction of Fe2O3, 2CaO·Fe2O3, and SiO2. SFCA formation (1380 K to 1437 K [1107 °C to 1164 °C]) was associated with the reaction of CaO·Fe2O3, SiO2, and a phase with average composition 49.60, 9.09, 0.14, 7.93, and 32.15 wt pct Fe, Ca, Si, Al, and O, respectively. Increasing Al2O3 concentration in the starting sinter mixture increased the temperature range over which SFCA-I was stable before the formation of SFCA, and it stabilized SFCA to a higher temperature before it melted to form a Fe3O4 + melt phase assemblage (1486 K to 1581 K [1213 °C to 1308 °C]). During cooling, the first phase to crystallize from the melt (1452 K to 1561 K [1179 °C to 1288 °C]) was an Fe-rich phase, similar in composition to SFCA-I, and it had an average composition 58.88, 6.89, 0.82, 3.00, and 31.68 wt pct Fe, Ca, Si, Al, and O, respectively. At lower temperatures (1418 K to 1543 K [1145 °C to 1270 °C]), this phase reacted with melt to form SFCA. Increasing Al2O3 increased the temperature at which crystallization of the Fe-rich phase occurred, increased the temperature at which crystallization of SFCA occurred, and suppressed the formation of Fe2O3 (1358 K to 1418 K [1085 °C to 1145 °C]) to lower temperatures.

  20. High-rate behaviour of iron ore pellet

    NASA Astrophysics Data System (ADS)

    Gustafsson, Gustaf; Häggblad, Hans-Åke; Jonsén, Pär; Nishida, Masahiro

    2015-09-01

    Iron ore pellets are sintered, centimetre-sized spheres of ore with high iron content. Together with carbonized coal, iron ore pellets are used in the production of steel. In the transportation from the pelletizing plants to the customers, the iron ore pellets are exposed to different loading situations, resulting in degradation of strength and in some cases fragmentation. For future reliable numerical simulations of the handling and transportation of iron ore pellets, knowledge about their mechanical properties is needed. This paper describes the experimental work to investigate the dynamic mechanical properties of blast furnace iron ore pellets. To study the dynamic fracture of iron ore pellets a number of split Hopkinson pressure bar tests are carried out and analysed.

  1. Effect of polydisperse sintering ore on the pelletizing of fine concentrates

    NASA Astrophysics Data System (ADS)

    Trushko, V. L.; Utkov, V. A.

    2016-01-01

    An addition of the polydisperse Yakovlevo deposit sintering ore on the efficiency of pelletizing and, hence, the gas permeability of a sintering mixture containing fine concentrates is studied. This sintering ore is found to have unique properties, which make it possible to increase the iron content in a sinter and to improve the gas permeability of a sintering mixture significantly (by a factor of 2-4). As a result, the sintering machine capacity can be substantially increased, the strength of the sinter can be increased at a lower fuel flow rate and lower lime consumption, and the blast furnace capacity can be substantially improved at lower consumption of expensive coke. Therefore, this version of using the Yakovlevo deposit sintering ore has a high economic efficiency.

  2. Microbial reduction of iron ore

    DOEpatents

    Hoffmann, M.R.; Arnold, R.G.; Stephanopoulos, G.

    1989-11-14

    A process is provided for reducing iron ore by treatment with microorganisms which comprises forming an aqueous mixture of iron ore, microorganisms operable for reducing the ferric iron of the iron ore to ferrous iron, and a substrate operable as an energy source for the microbial reduction; and maintaining the aqueous mixture for a period of time and under conditions operable to effect the reduction of the ore. Preferably the microorganism is Pseudomonas sp. 200 and the reduction conducted anaerobically with a domestic wastewater as the substrate. An aqueous solution containing soluble ferrous iron can be separated from the reacted mixture, treated with a base to precipitate ferrous hydroxide which can then be recovered as a concentrated slurry. 11 figs.

  3. Microbial reduction of iron ore

    DOEpatents

    Hoffmann, Michael R.; Arnold, Robert G.; Stephanopoulos, Gregory

    1989-01-01

    A process is provided for reducing iron ore by treatment with microorganisms which comprises forming an aqueous mixture of iron ore, microorganisms operable for reducing the ferric iron of the iron ore to ferrous iron, and a substrate operable as an energy source for the microbial reduction; and maintaining the aqueous mixture for a period of time and under conditions operable to effect the reduction of the ore. Preferably the microorganism is Pseudomonas sp. 200 and the reduction conducted anaerobically with a domestic wastewater as the substrate. An aqueous solution containing soluble ferrous iron can be separated from the reacted mixture, treated with a base to precipitate ferrous hydroxide which can then be recovered as a concentrated slurry.

  4. Ferride geochemistry of Swedish precambrian iron ores

    NASA Astrophysics Data System (ADS)

    Loberg, B. E. H.; Horndahl, A.-K.

    1983-10-01

    Chemical analysis for major and trace elements have been performed on 30 Swedish Precambrian iron ores and on some from Iran and Chile. The Swedish ores consist of apatite iron ores, quartz-banded iron ores, skarn and limestone iron ores from the two main ore districts of Sweden, the Bergslagen and the Norrbotten province. Some Swedish titaniferous iron ores were also included in the investigation. The trace element data show that the Swedish ores can be subdivided into two major groups: 1. orthomagmatic and exhalative, 2. sedimentary. Within group 1 the titaniferous iron ores are distinguished by their high Ti-contents. From the ferride contents of the Kiruna apatite iron ores, the ores are considered to be mobilization products of skarn iron ores from the Norbotten province.

  5. Infiltration behavior of sintering liquid on nuclei ores during low-titanium ore sintering process

    NASA Astrophysics Data System (ADS)

    Liu, Dong-hui; Zhang, Jian-liang; Xue, Xun; Wang, Guang-wei; Li, Ke-jiang; Liu, Zheng-jian

    2016-06-01

    Sinter strength is dependent not only on the self-intensity of the residual rude and bonding phase but also on the bonding degree between them. The infiltration behavior of sintering liquid on nuclei ores influences the bonding degree, which ultimately determines the sinter strength. Infiltration tests were conducted using micro-sinter equipment. The infiltration area index of original liquid (IAO), infiltration volume index of secondary liquid (IVS), and sinter body bonding strength (SBS) were proposed to study the melt infiltration behavior. The results show that the IVS first increases and then decreases with increasing TiO2 content in adhering fines, whereas the IAO exhibits the opposite behavior. Compared with the original liquid, the secondary liquid shows lower porosity, smaller pores, and more uniform distribution. The SBS increases first and then decreases with increasing IAO and TiO2 content, and reaches a maximum when the IAO and TiO2 contents are approximately 0.5 and 2.0wt%, respectively. The SBS first increases and then tends to be stable with increasing IVS. The TiO2 content is suggested to be controlled to approximately 2.0wt% in low-titanium ore sintering.

  6. Effects of Iron Sand Ratios on the Basic Characteristics of Vanadium Titanium Mixed Ores

    NASA Astrophysics Data System (ADS)

    Liu, Dong-hui; Zhang, Jian-liang; Liu, Zheng-jian; Wang, Yao-zu; Xue, Xun; Yan, Jie

    2016-06-01

    Effects of iron sand ratios on the basic characteristics of vanadium titanium mixed ores were investigated using micro-sinter and grey relational analysis methods. The results show that iron sand presents poor assimilability, poor liquid flow capability, and low bonding phase strength. As the iron sand ratio in vanadium titanium mixed ores increases, the mixed ore's assimilation temperature increases, the fluidity index of liquid decreases, and the bonding phase strength first rises and then decreases. The comprehensive index of basic characteristic (CI) improves and then deteriorates with increasing iron sand ratio. The CI of vanadium titanium mixed ores is optimized when the iron sand ratio is 9 wt.%. In order to make full use of low-price iron-bearing materials and improve the sintering characteristics of vanadium titanium magnetite, the iron sand ratio in vanadium titanium mixed ores should be controlled within 9-12 wt.%.

  7. The sources of our iron ores. II

    USGS Publications Warehouse

    Burchard, E.F.

    1933-01-01

    In this instalment** the iron ore deposits of the Lake Superior States, which normally furnish about 80 per cent, of the annual output of the United States, are described together with historical notes on discovery and transportation of ore. Deposits in the Mississippi Valley and Western States are likewise outlined and the sources of imported ore are given. Reviewing the whole field, it is indicated that the great producing deposits of the Lake Superior and southern Appalachian regions are of hematite in basin areas of sedimentary rocks, that hydrated iron oxides and iron carbonates are generally found in undisturbed comparatively recent sediments, and that magnetite occurs in metamorphic and igneous rocks; also that numerical abundance of deposits is not a criterion as to their real importance as a source of supply. Statistics of production of iron ore and estimates of reserves of present grade conclude the paper.

  8. Development of carbon composite iron ore micropellets by using the microfines of iron ore and carbon-bearing materials in iron making

    NASA Astrophysics Data System (ADS)

    Pal, Jagannath; Ghorai, Satadal; Das, Avimanyu

    2015-02-01

    Iron ore microfines and concentrate have very limited uses in sintering processes. They are used in pelletization; however, this process is cost intensive. Furthermore, the microfines of non-coking coal and other carbon-bearing materials, e.g., blast-furnace flue dust (BFD) and coke fines, are not used extensively in the metallurgical industry because of operational difficulties and handling problems. In the present work, to utilize these microfines, coal composite iron oxide micropellets (2-6 mm in size) were produced through an innovative technique in which lime and molasses were used as binding materials in the micropellets. The micropellets were subsequently treated with CO2 or the industrial waste gas to induce the chemical bond formation. The results show that, at a very high carbon level of 22wt% (38wt% coal), the cold crushing strength and abrasion index of the micropellets are 2.5-3 kg/cm2 and 5wt%-9wt%, respectively; these values indicate that the pellets are suitable for cold handling. The developed micropellets have strong potential as a heat source in smelting reduction in iron making and sintering to reduce coke breeze. The micropellets produced with BFD and coke fines (8wt%-12wt%) were used in iron ore sintering and were observed to reduce the coke breeze consumption by 3%-4%. The quality of the produced sinter was at par with that of the conventional blast-furnace sinter.

  9. Leaching of the residue from the dry off-gas de-dusting and desulfurization process of an iron ore sinter plant

    NASA Astrophysics Data System (ADS)

    Lanzerstorfer, Christof; Xu, Qi; Neuhold, Robert

    2015-02-01

    The residue from a second-stage dry sinter plant off-gas cleaning process contains both the fine dust from the sinter plant and the sorbent used. Recycling of the material that is usually handled by landfills to the sinter plant feed is not possible because of its chloride content. Leaching of the chlorides allow the recycling of remaining solids. The saline leachate produced contains some heavy metals and must be treated before it is discharged into the sea. In laboratory experiments, leaching tests with the subsequent treatment of the leachate were conducted. After the process was optimized, all heavy-metal concentrations were below the permissible values. The optimum treatment conditions for heavy-metal precipitation were observed to be the filtration of the suspended solids followed by the dosing of liquid with lime milk (pH 10) and the subsequent precipitation using sodium sulfide.

  10. Characterisation and Processing of Some Iron Ores of India

    NASA Astrophysics Data System (ADS)

    Krishna, S. J. G.; Patil, M. R.; Rudrappa, C.; Kumar, S. P.; Ravi, B. P.

    2013-10-01

    Lack of process characterization data of the ores based on the granulometry, texture, mineralogy, physical, chemical, properties, merits and limitations of process, market and local conditions may mislead the mineral processing entrepreneur. The proper implementation of process characterization and geotechnical map data will result in optimized sustainable utilization of resource by processing. A few case studies of process characterization of some Indian iron ores are dealt with. The tentative ascending order of process refractoriness of iron ores is massive hematite/magnetite < marine black iron oxide sands < laminated soft friable siliceous ore fines < massive banded magnetite quartzite < laminated soft friable clayey aluminous ore fines < massive banded hematite quartzite/jasper < massive clayey hydrated iron oxide ore < manganese bearing iron ores massive < Ti-V bearing magnetite magmatic ore < ferruginous cherty quartzite. Based on diagnostic process characterization, the ores have been classified and generic process have been adopted for some Indian iron ores.

  11. Direct Biohydrometallurgical Extraction of Iron from Ore

    SciTech Connect

    T.C. Eisele

    2005-10-01

    A completely novel approach to iron extraction was investigated, based on reductive leaching of iron by anaerobic bacteria. Microorganisms were collected from an anaerobic bog where natural seepage of dissolved iron was observed. This mixed culture was used to reduce insoluble iron in a magnetite ore to the soluble ferrous (Fe{sup +2}) state. While dissolution rates were slow, concentrations of dissolved iron as high as 3487 mg/l could be reached if sufficient time was allowed. A factorial study of the effects of trace nutrients and different forms of organic matter indicated that the best dissolution rates and highest dissolved iron concentrations were achieved using soluble carbohydrate (sucrose) as the bacterial food source, and that nutrients other than nitrogen, phosphorus, potassium, sodium, and acetate were not necessary. A key factor in reaching high levels of dissolved iron was maintaining a high level of carbon dioxide in solution, since the solubility of iron carbonates increases markedly as the quantity of dissolved carbon dioxide increases. Once the iron is dissolved, it has been demonstrated that the ferrous iron can then be electroplated from solution, provided that the concentration of iron is sufficiently high and the hydrogen ion concentration is sufficiently low. However, if the leaching solution is electrolyzed directly, organic matter precipitates at the cathode along with the metallic iron. To prevent this problem, the ferrous iron should be separated from the bulk solution in a more concentrated, purified form. One route to accomplishing this is to take advantage of the change in solubility of ferrous iron as a function of carbon dioxide concentration. By cycling the concentration of carbon dioxide in solution, it is possible to produce an iron-rich concentrate that should be suitable for electrolysis. This represents the first viable hydrometallurgical method for leaching iron directly from ore and producing metallic iron.

  12. CONTEXT VIEW ALONG EXISTING PERIMETER TRACKS LOOKING OVER IRON ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CONTEXT VIEW ALONG EXISTING PERIMETER TRACKS LOOKING OVER IRON ORE CARS TOWARDS WESTERN SIDE OF CLEVELAND BULK TERMINAL BUILDINGS AND A SELF-UNLOADING IRON ORE SHIP AT DOCK. LOOKING SOUTHWEST. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  13. CONTEXT VIEW ALONG EXISTING PERIMETER TRACKS LOOKING OVER IRON ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CONTEXT VIEW ALONG EXISTING PERIMETER TRACKS LOOKING OVER IRON ORE CARS TOWARDS CLEVELAND BULK TERMINAL BUILDINGS. LOOKING SOUTH. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  14. Investigation of Conventional- and Induction-Sintered Iron and Iron-Based Powder Metal Compacts

    NASA Astrophysics Data System (ADS)

    Çavdar, Uğur; Atik, Enver

    2014-06-01

    Induction sintering was developed as an alternative method to conventional sintering to sinter iron-based powder metal (PM) compacts. Several compositions of compact such as pure iron, 3 wt.% copper mixed iron, or 3 wt.% bronze mixed iron were sintered by using induction sintering machines with 12 kW power and 30 kHz frequency. The mechanical properties, microstructural properties, densities, and microhardness values were investigated for both processes. Iron-based PM compacts sintered at 1120°C by induction in 8.33 min (500 s) were found to be similar to those sintered conventionally in 30 min. The results were compared with the experimental studies.

  15. Effect of rare earth Ce on the far infrared radiation property of iron ore tailings ceramics

    SciTech Connect

    Liu, Jie; Meng, Junping; Liang, Jinsheng; Duan, Xinhui; Huo, Xiaoli; Tang, Qingguo

    2015-06-15

    Highlights: • Detailed process proposed for preparation of iron ore tailings ceramics. • Replace natural minerals with iron ore tailings as raw materials for preparing functional ceramics. • Impact mechanism of Ce on far infrared ceramics, as well as its optimum addition amounts can be obtained. • Propose a new perspective on considering the mechanism of far infrared radiation. - Abstract: A kind of far infrared radiation ceramics was prepared by using iron ore tailings, CaCO{sub 3} and SiO{sub 2} as main raw materials, and Ce as additive. The result of Fourier transform infrared spectroscopy showed that the sample exhibits excellent radiation value of 0.914 when doping 7 wt.% Ce. Ce{sup 4+} dissolved into iron diopside and formed interstitial solid solution with it sintered at 1150 °C. The oxidation of Fe{sup 2+} to Fe{sup 3+} caused by Ce{sup 4+} led to a decrease of crystallite sizes and enhancement of Mg–O and Fe–O vibration in iron diopside, which consequently improved the far infrared radiation properties of iron ore tailings ceramics.

  16. Ceramic colorant from untreated iron ore residue.

    PubMed

    Pereira, Oscar Costa; Bernardin, Adriano Michael

    2012-09-30

    This work deals with the development of a ceramic colorant for glazes from an untreated iron ore residue. 6 mass% of the residue was added in suspensions (1.80 g/cm(3) density and 30s viscosity) of white, transparent and matte glazes, which were applied as thin layers (0.5mm) on engobeb and not fired ceramic tiles. The tiles were fired in laboratory roller kiln in a cycle of 35 min and maximum temperatures between 1050 and 1180°C. The residue and glazes were characterized by chemical (XRF) and thermal (DTA and optical dilatometry) analyses, and the glazed tiles by colorimetric and XRD analyses. The results showed that the colorant embedded in the transparent glaze results in a reddish glaze (like pine nut) suitable for the ceramic roof tile industry. For the matte and white glazes, the residue has changed the color of the tiles with temperature. PMID:22795839

  17. Hyperspectral Mapping of Bif and Iron Ores

    NASA Astrophysics Data System (ADS)

    Ramanaidou, E. R.; Schodlok, M.

    2012-12-01

    INTRODUCTION In the last 20 years, hyperspectral reflectance in the visible and near infrared (VNIR), shortwave infrared (SWIR) and thermal infrared (TIR) wavelength ranges have emerged as an objective and quick method to map minerals. The combination of these wavelength ranges is ideal to characterize most of the minerals occurring in banded iron-formation (BIF) and BIF-hosted high grade iron ores. VNIR is ideal for characterizing and mapping the abundance of hematite and goethite. The SWIR provides information on OH-bearing silicates and carbonates. TIR shows specific spectral absorption for anhydrous minerals. INSTRUMENTS AND SAMPLES Three hyperspectral sensors were used: (1) the NEO HYSPEX, (2) the SPECIM TIR and the CSIRO HyLogging™ systems. Samples include drill core and hand samples of Australian BIF and iron ore. RESULTS AND CONCLUSION In the VNIR and SWIR, magnetite has a very low reflectance and a featureless spectrum. The main diagnostic feature for hematite and goethite is the wavelength of the ferric oxide absorption near 900 nm. The shift of the minimum wavelength and the width of the feature are correlated to the hematite goethite ratio. In the TIR range magnetite shows a significant spectral peak at around 17.5 μm and an increase in reflectance between 6 and 14.5 μm ranging from 5 to 10%. Hematite shows an absorption at 6.5 μm. Goethite has a reflectance peak doublet; the first at 11.3 μm and the second at 12.6 μm. In the VNIR and SWIR, quartz shows no diagnostic feature. In the TIR, quartz has been identified by an absorption feature at 8.625 μm. The spectral shape of the main quartz feature shows high variability due to surface scattering. The second characteristic quartz feature is the doublet peaks at 12.5 μm and 12.8 μm. In the VNIR and SWIR, the carbonates are detected by their reflectance absorption at around 2.33 μm, a wavelength region already occupied by OH bearing Fe-Mg minerals. On the other end, in the TIR, carbonates show a

  18. Effect of Microwave Treatment Upon Processing Oolitic High Phosphorus Iron Ore for Phosphorus Removal

    NASA Astrophysics Data System (ADS)

    Tang, Hui-Qing; Liu, Wei-Di; Zhang, Huan-Yu; Guo, Zhan-Cheng

    2014-10-01

    Influence of microwave treatment on the previously proposed phosphorus removal process of oolitic high phosphorus iron ore (gaseous reduction followed by melting separation) has been studied. Microwave treatment was carried out using a high-temperature microwave reactor (Model: MS-WH). Untreated ore fines and microwaved ore fines were then characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and thermogravimetric analysis (TGA). Thereafter, experiments on the proposed phosphorus removal process were conducted to examine the effect of microwave treatment. Results show that microwave treatment could change the microstructure of the ore fines and has an intensification effect on its gaseous reduction by reducing gas internal resistance, increasing chemical reaction rate and postponing the occurrence of sintering. Results of gaseous reduction tests using tubular furnace indicate both microwave treatment and high reduction temperature high as 1273 K (1000 °C) are needed to totally break down the dense oolite and metallization rate of the ore fines treated using microwave power of 450 W could reach 90 pct under 1273 K (1000 °C) and for 2 hours. Results of melting separation tests of the reduced ore fines with a metallization rate of 90 pct show that, in addition to the melting conditions in our previous studies, introducing 3 pct Na2CO3 to the highly reduced ore fines is necessary, and metal recovery rate and phosphorus content of metal could reach 83 pct and 0.31 mass pct, respectively.

  19. Microstructure of bentonite in iron ore green pellets.

    PubMed

    Bhuiyan, Iftekhar U; Mouzon, Johanne; Schröppel, Birgit; Kaech, Andres; Dobryden, Illia; Forsmo, Seija P E; Hedlund, Jonas

    2014-02-01

    Sodium-activated calcium bentonite is used as a binder in iron ore pellets and is known to increase strength of both wet and dry iron ore green pellets. In this article, the microstructure of bentonite in magnetite pellets is revealed for the first time using scanning electron microscopy. The microstructure of bentonite in wet and dry iron ore pellets, as well as in distilled water, was imaged by various imaging techniques (e.g., imaging at low voltage with monochromatic and decelerated beam or low loss backscattered electrons) and cryogenic methods (i.e., high pressure freezing and plunge freezing in liquid ethane). In wet iron ore green pellets, clay tactoids (stacks of parallel primary clay platelets) were very well dispersed and formed a voluminous network occupying the space available between mineral particles. When the pellet was dried, bentonite was drawn to the contact points between the particles and formed solid bridges, which impart strength to the solid compact. PMID:24397939

  20. Effect of Tourmaline-Doped on the Far Infrared Emission of Iron Ore Tailings Ceramics.

    PubMed

    Liu, Jie; Meng, Junping; Liang, Jinsheng; Zhang, Hongchen; Gu, Xiaoyang

    2016-04-01

    Iron ore tailings as secondary resources have been of great importance to many countries in the world. Their compositions are similar to that of infrared emission ceramics, but there are few reports about it. In addition, tourmaline has high infrared emission properties due to its unique structure. With the purpose of expanding functional utilization of iron ore tailings, as well as reducing the production cost of far infrared ceramics, a new kind of far infrared emission ceramics was prepared by using iron ore tailings, calcium carbonate, silica, and natural tourmaline. The ceramics powders were characterized by Fourier transform infrared spectroscope, X-ray diffraction and scanning electron microscopy, respectively. The results show that after being sintered at 1065 °C, the percentage of pseudobrookite and lattice strain of samples increased with increasing the elbaite content. Furthermore, the added tourmaline was conducive to the densification sintering of ceramics. The appearance of Li-O vibration at 734.73 cm-1, as well as the strengthened Fe-O vibration at 987.68 cm-1 were attributed to the formation of Li0.375Fe1.23Ti1.4O5 solid solution, which led the average far infrared emissivity of ceramics increase from 0.861 to 0.906 within 8-14 µm. PMID:27451708

  1. Microbial Beneficiation of Salem Iron Ore Using Penicillium purpurogenum

    NASA Astrophysics Data System (ADS)

    Mishra, M.; Pradhan, M.; Sukla, L. B.; Mishra, B. K.

    2011-02-01

    High alumina and silica content in the iron ore affects coke rate, reducibility, and productivity in a blast furnace. Iron ore is being beneficiated all around the world to meet the quality requirement of iron and steel industries. Choosing a beneficiation treatment depends on the nature of the gangue present and its association with the ore structure. The advanced physicochemical methods used for the beneficiation of iron ore are generally unfriendly to the environment. Biobeneficiation is considered to be ecofriendly, promising, and revolutionary solutions to these problems. A characterization study of Salem iron ore indicates that the major iron-bearing minerals are hematite, magnetite, and goethite. Samples on average contains (pct) Fe2O3-84.40, Fe (total)-59.02, Al2O3-7.18, and SiO2-7.53. Penicillium purpurogenum (MTCC 7356) was used for the experiment . It removed 35.22 pct alumina and 39.41 pct silica in 30 days in a shake flask at 10 pct pulp density, 308 K (35 °C), and 150 rpm. In a bioreactor experiment at 2 kg scale using the same organism, it removed 23.33 pct alumina and 30.54 pct silica in 30 days at 300 rpm agitation and 2 to 3 l/min aeration. Alumina and silica dissolution follow the shrinking core model for both shake flask and bioreactor experiments.

  2. Challenges facing the North American iron ore industry

    USGS Publications Warehouse

    Jorgenson, J.D.

    2005-01-01

    During the 20th century, the iron ore mining industries of Canada and the United States passed through several periods of transformation. The beginning of the 21st century has seen yet another period of transformation, with the economic failure of a number of steel companies, the acquisition of their facilities by more viable steelmakers, and the consolidation of control within the North American iron ore industry. Changes in Canadian and United States iron ore production and the market control structure involved are analysed. The consolidation of ownership, formation of foreign joint ventures within Nordi America, planned divestitures of upstream activities by steelmakers, and industry changes made to ensure availability of feedstocks will be reviewed. The ttaditional isolation of the Canadian and United States iron ore operations and their strong linkage to downstream steel production will be discussed in the context of a changing global economy. Management-labour conflicts that have taken place and agreements made during 2000 through 2004 will be discussed in the context of the economic environment leading up to these agreements. Cooperative agreements between competing Canadian and United States companies to resolve client needs in processing and blending will be examined. A joint industry-government project designed to use new technology to produce direct reduced iron nuggets of 96 - 98 per cent iron content using non-coking coals will also be assessed. Changes in iron ore transportation methods, ownership and infrastructure will be reviewed for both rail and inland waterway transport between Canadian and United States companies. A brief analysis of social and environmental issues relating to sustainable development of the Canadian-United States iron ore industry will be included.

  3. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... ore subcategory. 440.10 Section 440.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions...

  4. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... ore subcategory. 440.10 Section 440.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions of this subpart...

  5. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... ore subcategory. 440.10 Section 440.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions...

  6. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... ore subcategory. 440.10 Section 440.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS (CONTINUED) ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron Ore Subcategory § 440.10 Applicability; description of the iron ore subcategory. The provisions...

  7. Application of LANDSAT satellite imagery for iron ore prospecting in the western desert of Egypt

    NASA Technical Reports Server (NTRS)

    Elshazly, E. M.; Abdel-Hady, M. A.; Elghawaby, M. A.; Khawasik, S. M. (Principal Investigator)

    1977-01-01

    The author has identified the following significant results. The delineation of the geological units and geological structures through image interpretation, corroborated by field observations and structural analysis, led to the discovery of new iron ore deposits. A new locality for iron ore deposition, namely Gebel Qalamun, was discovered, as well as new occurrences within the already known iron ore region of Bahariya Oasis.

  8. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... domestic iron ore. 1.272-1 Section 1.272-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE... Expenditures relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of...

  9. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... domestic iron ore. 1.272-1 Section 1.272-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE... relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special treatment... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of...

  10. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... domestic iron ore. 1.272-1 Section 1.272-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE... Expenditures relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of...

  11. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... domestic iron ore. 1.272-1 Section 1.272-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE... Expenditures relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of...

  12. 26 CFR 1.272-1 - Expenditures relating to disposal of coal or domestic iron ore.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... domestic iron ore. 1.272-1 Section 1.272-1 Internal Revenue INTERNAL REVENUE SERVICE, DEPARTMENT OF THE... Expenditures relating to disposal of coal or domestic iron ore. (a) Introduction. Section 272 provides special... sometimes referred to as a “coal royalty contract” or “iron ore royalty contract”) for the disposal of...

  13. Challenges facing the North American iron ore industry

    USGS Publications Warehouse

    Jorgenson, J.D.

    2006-01-01

    Summary: This report is derived from a presentation the author presented in late September at the Iron Ore 2005 Conference sponsored by The Australasian Institute of Mining and Metallurgy and held in Fremantle, Western Australia. Some slight revisions have been made for the new audience.

  14. Dynamic behavior of iron forms in rapid reduction of carbon-coated iron ore

    SciTech Connect

    Sugawara, Katsuyasu; Morimoto, Koji; Sugawara, T.; Dranoff, J.S.

    1999-03-01

    As a part of a fundamental study of the kinetics of rapid smelting reduction of iron oxide with solid carbon, particles of carbon-coated iron ore were prepared by heating a mixture of iron ore and phenolphthalein (a model compound of coal tar) at 773 K in a nitrogen stream. The reduction behavior of the carbon-coated iron ore particles during rapid heating was studied using a drop-tube reactor at temperatures from 1,073 to 1,773 K. The reduction extent increased rapidly with the beginning of melting at temperatures over 1,650 K, reaching 60% at 1,773 within 0.7 s. The observed changes in the distribution of iron states in the particles were successfully simulated.

  15. China's emergence as the world's leading iron-ore-consuming country

    USGS Publications Warehouse

    Kirk, W.S.

    2004-01-01

    China has become the leading iron ore consuming nation, and, based on recent steel production capacity increases and plans for more, its consumption will almost certainly to continue to grow. China's iron ore industry, however, faces a number of problems. China's iron ore is low-grade, expensive to process, and its mines are being depleted. For many Chinese steelmakers, particularly in the coastal regions, the delivered cost of domestic iron ore, is more than the delivered cost of foreign ore. Thus China's iron ore imports are expected to increase. As China's growth continues, it will almost certainly surpass Japan to become the leading iron ore importing country as well. Without China's increasing appetite for iron ore, the world iron ore market would be flat or declining. China's recent imports largely offset the slump in demand in North America and Europe. China is regarded by the iron ore industry as the growth sector for the next decade. Although Chinese imports are expected to continue their rapid increase and imports in other Asian countries are expected to continue growing, there appears to be enough greenfield and expansion projects to meet future demand for iron ore worldwide. Present suppliers of iron ore, Australia, Brazil, India, and South Africa, will probably be the chief beneficiaries of China's increasing consumption of iron ore. How long China can continue its extraordinary growth is the primary issue for the future of the iron ore industry. Based on the number and size of planned blast furnaces it appears that China's growth could continue for several more years. ?? 2004 Taylor and Francis.

  16. Direct reduction of iron ore by biomass char

    NASA Astrophysics Data System (ADS)

    Zuo, Hai-bin; Hu, Zheng-wen; Zhang, Jian-liang; Li, Jing; Liu, Zheng-jian

    2013-06-01

    By using thermogravimetric analysis the process and mechanism of iron ore reduced by biomass char were investigated and compared with those reduced by coal and coke. It is found that biomass char has a higher reactivity. The increase of carbon-to-oxygen mole ratio (C/O) can lead to the enhancement of reaction rate and reduction fraction, but cannot change the temperature and trend of each reaction. The reaction temperature of hematite reduced by biomass char is at least 100 K lower than that reduced by coal and coke, the maximum reaction rate is 1.57 times as high as that of coal, and the final reaction fraction is much higher. Model calculation indicates that the use of burden composed of biomass char and iron ore for blast furnaces can probably decrease the temperature of the thermal reserve zone and reduce the CO equilibrium concentration.

  17. Partial reduction of particulate iron ores and cyclone reactor

    SciTech Connect

    Taylor, P.R.; Bartlett, R.W.; Abdel-Latif, M.

    1993-07-20

    An apparatus for iron or ferro-alloy smelting is described, comprising: bath smelter means for containing a smelting bath for reductive bath smelting of iron or ferro-alloy ore by coal/oxygen injection through use of endothermic nozzles directed into a smelting bath to form liquid iron or steel; a closed cyclone reactor having an upper end including an inlet end, said closed cyclone including an open lower exit positioned above the smelting bath within the bath smelter means; feed means for directing a continuous stream of fine ore particles into the cyclone reactor; and gas supply means for tangentially directing streams of oxygen, with or without air, and a fuel gas selected from the group consisting of producer gas, natural gas and methane for burning within the cyclone reactor to maintain the interior and contents of the cyclone reactor at an elevated temperature; the equilibrium partial pressure ratio of carbon monoxide to carbon dioxide exiting the cyclone reactor being maintained at a value sufficient to cause the melted ore at the elevated temperatures within the cyclone reactor to be partially reduced during the particulate residence time within the cyclone reactor.

  18. Raman Spectroscopic Characterisation of Australian Banded Iron Formation and Iron Ore

    NASA Astrophysics Data System (ADS)

    Wells, M. A.; Ramanaidou, E. R.

    2012-04-01

    In Australia and world-wide over the past 5-10 years, declining reserves of premium, high-grade (>64% Fe), low-P bearing iron ore, have seen iron ore producers increase their utilisation of lower Fe-grade, higher P/Al/Si ore. In Australia, the channel iron deposits (CID), bedded iron deposits (BID) and, more recently, BIF-derived magnetite iron deposits (MID) have seen increased usage driven mainly by the increased demand from Chinese steel mills (Ramanaidou and Wells, 2011). Efficient exploitation and processing of these lower-grade iron ores requires a detailed understanding of their iron oxide and gangue mineralogy and geochemistry. The common Fe-bearing minerals (e.g., hematite, magnetite, goethite and kenomagnetite) in these deposits, as well as gangue minerals such as quartz and carbonates, are all strongly Raman active (e.g., de Faria et al., 1997). Their distinct Raman spectra enable them to be easily detected and mapped in situ in either unprepared material or samples prepared as polished blocks. In this paper, using representative examples of Australian CID ore, martite-goethite bedded iron deposit (BID) ore and banded iron formation (BIF) examined as polished blocks, we present a range of Raman spectra of the key iron ore minerals, and discuss how Raman spectroscopy can be applied to characterising iron ore mineralogy. Raman imaging micrographs, obtained using a StreamLine Plus Raman imaging system, clearly identified the main Fe-oxide and gangue components in the CID, BID and BIF samples when compared to optical micrographs. Raman analysis enabled the unequivocal identification of diamond in the CID ore as a contaminant from the polishing paste used to prepare the sample, and confirmed the presence of hematite in the BID ore in the form of martite, which can be morphologically similar to magnetite and, thus, difficult to otherwise distinguish. Image analysis of Raman mineral maps could be used to quantify mineral abundance based on the number of 'pixels

  19. Synthesis of Fe-MCM-41 Using Iron Ore Tailings as the Silicon and Iron Source

    PubMed Central

    Li, Xin; Yu, Honghao; He, Yan; Xue, Xiangxin

    2012-01-01

    Highly ordered Fe-MCM-41 molecular sieve was successfully synthesized by using n-hexadecyl-trimethyl ammonium bromide (CTAB) as the template and the iron ore tailings (IOTs) as the silicon and iron source. X-ray diffraction (XRD), high-resolution transmission electron microscopy (HRTEM), diffuse reflectance UV-visible spectroscopy, 29Si magic-angle spinning (MAS) nuclear magnetic resonance (NMR), and nitrogen adsorption/desorption were used to characterize the samples. The results showed that the mesoporous materials had highly ordered 2-dimensional hexagonal structure. The synthesized sample had high surface area, and part of iron atoms is retained in the framework with formation of tetrahedron after removal of the template by calcinations. The results obtained in the present work demonstrate the feasibility of employing iron ore tailings as a potential source of silicon and iron to produce Fe-MCM-41 mesoporous materials. PMID:22567574

  20. High-carbon fly-ash as a binder for iron ore pellets

    SciTech Connect

    Kawatra, S.K.; Eisele, T.C.; Ripke, S.J.; Ramirez, G.

    1999-09-01

    The goal of this project was to convert currently unusable fly-ashes into a material that can be used as a binder for iron ore. Such a binder would also be useful for other high-volume markets, including foundry sand mold binders. Previously, the investigators used fly-ash in combination with calcium hydroxide as an additive while calcium chloride was added as a hardening accelerator. However, the addition of chloride salts have a detrimental effect because chlorine causes corrosion in processing equipment. Therefore, other potential hardening accelerators were investigated during this project. During production, dried iron-ore pellets are required to have crushing strength of at least 22.2 newtons (5 pounds force) per 12.7 mm (1/2 inch) diameter pellet. The pellets are then sintered at temperatures up to 1300 C and must not exhibit a significant degree of spalling or cracking. Pellets will therefore be tested to determine whether acceptable dry crushing strengths can be achieved.

  1. Liquid-phase sintering of iron aluminide-bonded ceramics

    SciTech Connect

    Schneibel, J.H.; Carmichael, C.A.

    1995-12-31

    Iron aluminide intermetallics exhibit excellent oxidation and sulfidation resistance and are therefore considered as the matrix in metal matrix composites, or the binder in hard metals or cermets. In this paper the authors discuss the processing and properties of liquid-phase sintered iron aluminide-bonded ceramics. It is found that ceramics such as TiB{sub 2}, ZrB{sub 2}, TiC, and WC may all be liquid phase-sintered. nearly complete densification is achieved for ceramic volume fractions ranging up to 60%. Depending on the composition, room temperature three point-bend strengths and fracture toughnesses reaching 1,500 MPa and 30 MPa m{sup 1/2}, respectively, have been found. Since the processing was carried out in a very simple manner, optimized processing is likely to result in further improvements.

  2. Mineralogy and geochemistry of banded iron formation and iron ores from eastern India with implications on their genesis

    NASA Astrophysics Data System (ADS)

    Roy, Subrata; Venkatesh, A. S.

    2009-12-01

    The geological complexities of banded iron formation (BIF) and associated iron ores of Jilling-Langalata iron ore deposits, Singhbhum-North Orissa Craton, belonging to Iron Ore Group (IOG) eastern India have been studied in detail along with the geochemical evaluation of different iron ores. The geochemical and mineralogical characterization suggests that the massive, hard laminated, soft laminated ore and blue dust had a genetic lineage from BIFs aided with certain input from hydrothermal activity. The PAAS normalized REE pattern of Jilling BIF striking positive Eu anomaly, resembling those of modern hydrothermal solutions from mid-oceanic ridge (MOR). Major part of the iron could have been added to the bottom sea water by hydrothermal solutions derived from hydrothermally active anoxic marine environments. The ubiquitous presence of intercalated tuffaceous shales indicates the volcanic signature in BIF. Mineralogical studies reveal that magnetite was the principal iron oxide mineral, whose depositional history is preserved in BHJ, where it remains in the form of martite and the platy hematite is mainly the product of martite. The different types of iron ores are intricately related with the BHJ. Removal of silica from BIF and successive precipitation of iron by hydrothermal fluids of possible meteoric origin resulted in the formation of martite-goethite ore. The hard laminated ore has been formed in the second phase of supergene processes, where the deep burial upgrades the hydrous iron oxides to hematite. The massive ore is syngenetic in origin with BHJ. Soft laminated ores and biscuity ores were formed where further precipitation of iron was partial or absent.

  3. Morphostructural and constitutional features of titanomagnetite in iron ore of the Pudozhgorsky deposit

    NASA Astrophysics Data System (ADS)

    Bystrov, I. G.; Pirogov, B. I.; Yakushina, O. A.

    2015-11-01

    Ti-bearing iron ore of the Pudozhgorsky deposit has been studied in detail using laboratory mineralogical analytical methods in order to determine the morphostructural and constitutional features of titanomagnetite. The genesis of the ore and gangue mineral intergrowths has been established, as well as typomorphic attributes of three titanomagmetite varieties differing in degree of heterogeneity. The behavior of ore in technological processes is controlled by exsolution structures of titanomagnetite with ilmenite formation. The possibility of the complex development of this ore has been shown. Titanomagnetites of major mineral assemblages pertaining to various types of Tiand V-bearing iron ores are compared.

  4. 40 CFR 440.10 - Applicability; description of the iron ore subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... 40 Protection of Environment 29 2010-07-01 2010-07-01 false Applicability; description of the iron ore subcategory. 440.10 Section 440.10 Protection of Environment ENVIRONMENTAL PROTECTION AGENCY (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS ORE MINING AND DRESSING POINT SOURCE CATEGORY Iron...

  5. Innovative methodology for comprehensive utilization of iron ore tailings: part 2: The residues after iron recovery from iron ore tailings to prepare cementitious material.

    PubMed

    Li, Chao; Sun, Henghu; Yi, Zhonglai; Li, Longtu

    2010-02-15

    In order to comprehensive utilization of iron ore tailings, this experimental research was to investigate the possibility of using the residues after iron recovery from iron ore tailings as raw materials for the preparation of cementitious material, abbreviated as TSC, including analyses of its mechanical properties, physical properties and hydration products. The TSC1 was prepared by blending 30% the residues, 34% blast-furnace slag, 30% clinker and 6% gypsum. Meanwhile, the raw iron ore tailings (before iron recovery) with the same proportion of TSC1 were selected to compare the cementitious activity of raw tailings and the residues after magnetizing roasting, denoted by TSC0. The hydration products of them were mostly ettringite, calcium hydroxide and C-S-H gel, characterized by XRD, IR and SEM. It was found that ettringite and C-S-H gel were principally responsible for the strength development of TSC mortars with curing time. The results showed that the kaolinite of the tailings was decomposed completely after magnetizing roasting, which promoted the cementitious property of TSC1. Moreover, the mechanical properties of TSC1 are well comparable with those of 42.5 ordinary Portland cement according to Chinese GB175-2007 standard. PMID:19782471

  6. The North American iron ore industry: a decade into the 21st century

    USGS Publications Warehouse

    Jorgenson, John D.; Perez, A. A

    2011-01-01

    During the 20th century, the iron ore mining industries of Canada and the United States passed through periods of transformation. The beginning of the 21st century has seen another period of transformation, with the failure of a number of steel companies and with consolidation of control within the North American iron ore industry. Canadian and United States iron ore production and the market control structure involved are changing rapidly. Consolidation of ownership, formation of foreign joint ventures, divestitures of upstream activities by steelmakers, and industry changes to ensure availability of feedstocks all played a role in recent developments in the North American iron ore industry. Canadian and U.S. iron ore operations and their strong linkage to downstream production, although isolated, must also be considered within the context of the changing global economy. Projects using new technology to produce direct reduced iron nuggets of 96-98% iron content and other projects designed to produce steel at minesites may once again change the face of the iron ore industry. Social and environmental issues related to sustainable development have had a significant effect on the North American iron ore industry.

  7. Mineralogical and geochemical characteristics of the Noamundi-Koira basin iron ore deposits (India)

    NASA Astrophysics Data System (ADS)

    Mirza, Azimuddin; Alvi, Shabbar Habib; Ilbeyli, Nurdane

    2015-04-01

    India is one of the richest sources of iron ore deposits in the world; and one of them is located in the Noamundi-Koira basin, Singhbhum-Orissa craton. The geological comparative studies of banded iron formation (BIF) and associated iron ores of Noamundi-Koira iron ore deposits, belonging to the iron ore group in eastern India, focus on the study of mineralogy and major elemental compositions along with the geological evaluation of different iron ores. The basement of the Singhbhum-Orissa craton is metasedimentary rocks which can be traced in a broadly elliptical pattern of granitoids, surrounded by metasediments and metavolcanics of Greenstone Belt association. The Singhbhum granitoid is intrusive into these old rocks and to younger, mid Archaean metasediments, including iron formations, schists and metaquartzites and siliciclastics of the Precambrian Iron Ore Group (Saha et al., 1994; Sharma, 1994). The iron ore of Noamundi-Koira can be divided into seven categories (Van Schalkwyk and Beukes 1986). They are massive, hard laminated, soft laminated, martite-goethite, powdery blue dust and lateritic ore. Although it is more or less accepted that the parent rock of iron ore is banded hematite jasper (BHJ), the presence of disseminated martite in BHJ suggests that the magnetite of protore was converted to martite. In the study area, possible genesis of high-grade hematite ore could have occurred in two steps. In the first stage, shallow, meteoric fluids affect primary, unaltered BIF by simultaneously oxidizing magnetite to martite and replacing quartz with hydrous iron oxides. In the second stage of supergene processes, deep burial upgrades the hydrous iron oxides to microplaty hematite. Removal of silica from BIF and successive precipitation of iron resulted in the formation of martite- goethite ore. Soft laminated ores were formed where precipitation of iron was partial or absent. The leached out space remains with time and the interstitial space is generally filled

  8. Innovative method for boron extraction from iron ore containing boron

    NASA Astrophysics Data System (ADS)

    Wang, Guang; Wang, Jing-song; Yu, Xin-yun; Shen, Ying-feng; Zuo, Hai-bin; Xue, Qing-guo

    2016-03-01

    A novel process for boron enrichment and extraction from ludwigite based on iron nugget technology was proposed. The key steps of this novel process, which include boron and iron separation, crystallization of boron-rich slag, and elucidation of the boron extraction behavior of boron-rich slag by acid leaching, were performed at the laboratory. The results indicated that 95.7% of the total boron could be enriched into the slag phase, thereby forming a boron-rich slag during the iron and slag melting separation process. Suanite and kotoite were observed to be the boron-containing crystalline phases, and the boron extraction properties of the boron-rich slag depended on the amounts and grain sizes of these minerals. When the boron-rich slag was slowly cooled to 1100°C, the slag crystallized well and the efficiency of extraction of boron (EEB) of the slag was the highest observed in the present study. The boron extraction property of the slow-cooled boron-rich slag obtained in this study was much better than that of szaibelyite ore under the conditions of 80% of theoretical sulfuric acid amount, leaching time of 30 min, leaching temperature of 40°C, and liquid-to-solid ratio of 8 mL/g.

  9. Separation of P Phase and Fe Phase in High Phosphorus Oolitic Iron Ore by Ultrafine Grinding and Gaseous Reduction in a Rotary Furnace

    NASA Astrophysics Data System (ADS)

    Gao, Jintao; Guo, Lei; Guo, Zhancheng

    2015-10-01

    Due to the oolitic structure of the high phosphorus iron ore and the closely wrapping of apatite and hematite phases, an approach using jet mill was utilized to grind the ore to ultrafine 0.01 to 0.001 mm, which realizes the dissociation of apatite phase and hematite phase. Then in a laboratory scale rotary furnace, high phosphorus ores of different sizes were reduced by reducing gas at sub-melting point temperatures (973 to 1173 K [700 to 900 °C]). In the rotating inclined reactor, the ore particles reacted with the reducing gas coming from the opposite direction in a rolling and discrete state, which greatly improved the kinetic conditions. In this study, the reaction rate increases significantly with the decrease of particle size. For the ultrafine high phosphorus iron ores, the metallization ratio can reach 83.91 to 97.32 pct, but only 33.24 to 40.22 pct for powders with the size of 0.13 to 0.15 mm. The reduced particles maintained their original sizes, without the presence of sintering phenomenon or iron whisker. Hence, two kinds of products were easily obtained by magnetic separation: the iron product with 91.42 wt pct of Fe and 0.19 wt pct of P, and the gangue product with 13.77 wt pct of Fe and 2.32 wt pct of P.

  10. Deep magnetic anomaly sources interpreted as Otanmäki type Iron ore reserves

    NASA Astrophysics Data System (ADS)

    Korhonen, Juha; Kukkonen, Ilmo

    2013-04-01

    In Otanmäki ore province of Central Finland vertically integrated magnetization is estimated from two aeromagnetic coverages of different altitudes and by varying overall models of regional field. Petrophysically and geochemically determined magnetization of the mined deposits and correlation between it and ore concentration is used to evaluate iron ore reserves in the deeper part of known ore fields. Further, similar analysis is made to nearby magnetically anomalous areas covered by weakly magnetic metasediments, to estimate potential ore reserves at unexposed formations.

  11. Effects of calcium hydroxide and calcium chloride addition to bentonite in iron ore pelletization.

    PubMed

    Tugrul, Nurcan; Derun, Emek Moroydor; Pişkin, Mehmet

    2006-10-01

    Pyrite ash is created as waste from the roasting of pyrite ores during the production of sulphuric acid. These processes generate great amounts of pyrite ash waste that is generally land filled. This creates serious environmental pollution due to the release of acids and toxic substances. Pyrite ash waste can be utilized in the iron production industry as a blast furnace feed to process this waste and prevent environmental pollution. The essential parameters affecting the pelletization process of pyrite ash were studied using bentonite as a binder. Experiments were then carried out using bentonite and a mixture of bentonite with calcium hydroxide and calcium chloride in order to make the bentonite more effective. The metallurgical properties of pyrite ash, bentonite, calcium hydroxide, calcium chloride, a mixture of these and sintered pellets were studied using X-ray analysis. The crushing strength tests were carried out to investigate the strength of pyrite ash waste pellets. The results of these analyses showed that pyrite ash can be agglomerated to pellets and used in the iron production industry as a blast furnace feed. The crushing strength of the pellets containing calcium hydroxide and calcium chloride in addition to bentonite was better than the strength of pellets prepared using only bentonite binder. PMID:17121116

  12. Sintered rare earth-iron Laves phase magnetostrictive alloy product and preparation thereof

    DOEpatents

    Malekzadeh, Manoochehr; Pickus, Milton R.

    1979-01-01

    A sintered rare earth-iron Laves phase magnetostrictive alloy product characterized by a grain oriented morphology. The grain oriented morphology is obtained by magnetically aligning powder particles of the magnetostrictive alloy prior to sintering. Specifically disclosed are grain oriented sintered compacts of Tb.sub.x Dy.sub.1-x Fe.sub.2 and their method of preparation. The present sintered products have enhanced magnetostrictive properties.

  13. Application of LANDSAT satellite imagery for iron ore prospecting in the Western Desert of Egypt

    NASA Technical Reports Server (NTRS)

    Elshazly, E. M.; Abdelhady, M. A.; Elghawaby, M. A.; Khawasik, S. M.

    1977-01-01

    Prospecting for iron ore occurrences was conducted by the Remote Sensing Center in Bahariya Oasis-El Faiyum area covering some 100,000 km squared in the Western Desert of Egypt. LANDSAT-1 satellite images were utilized as the main tool in the regional prospecting of the iron ores. The delineation of the geological units and geological structure through the interpretation of the images corroborated by field observations and structural analysis led to the discovery of new iron ore occurrences in the area of investigation.

  14. Non-coke smelting reduction of iron ores: Process modelling

    NASA Astrophysics Data System (ADS)

    Pichestapong, Pipat

    The scarcity of coking coals and the high cost entailed in minimizing the emissions from the coke-making process as well as the relative inflexibility of large production capacity of the conventional blast-furnace ironmaking are the main reasons for the development of non-coke smelting reduction processes with the economical and ecological compatibility. The main objectives of the alternative processes development are to use ordinary coals directly, extend the range of usable raw materials, and allow the operation at a small scale. While most of smelting reduction processes are still in various stages of development, only the COREX ironmaking has successfully reached the industrial application with its first 300000 tpa plant operated in Pretoria, South Africa. The COREX process is composed of two main reactors: the vertical shaft furnace for the gaseous reduction of iron ore to sponge iron, and the melter-gasifier for the gasification of coal and smelting of iron. The gasification process generates the reducing gas mixture (CO and Hsb2) for use in the reduction furnace and also produces heat for smelting of the direct reduced iron. In the present work, the operating data of the COREX process are studied and process material and energy balances are prepared. The coal consumption rate of the COREX process is found higher than the coke consumption rate of the conventional process; however, the total energy consumption for the COREX process compares well with that of the blast furnace. The COREX process also generates surplus gas of high heating value which is suitable for many applications. A reduction model employing the diffusion-limited mass-transfer coupled with virtual equilibrium at core-interface is developed to determine the reduction of iron oxide pellets. The rate of oxygen-transfer between the solid and gas phases is computed by combining the Stefan-Maxwell multi-component diffusion formalism with the iterative equilibrium constant method. The computed

  15. Nanocrystalline Iron-Ore-Based Catalysts for Fischer-Tropsch Synthesis.

    PubMed

    Yong, Seok; Park, Ji Chan; Lee, Ho-Tae; Yang, Jung-Il; Hong, SungJun; Jung, Heon; Chun, Dong Hyun

    2016-02-01

    Nanocrystalline iron ore particles were fabricated by a wet-milling process using an Ultra Apex Mill, after which they were used as raw materials of iron-based catalysts for low-temperature Fischer-Tropsch synthesis (FTS) below 280 degrees C, which usually requires catalysts with a high surface area, a large pore volume, and a small crystallite size. The wet-milling process using the Ultra Apex Mill effectively destroyed the initial crystallite structure of the natural iron ores of several tens to hundreds of nanometers in size, resulting in the generation of nanocrystalline iron ore particles with a high surface area and a large pore volume. The iron-ore-based catalysts prepared from the nanocrystalline iron ore particles effectively catalyzed the low-temperature FTS, displaying a high CO conversion (about 90%) and good C5+ hydrocarbon productivity (about 0.22 g/g(cat)(-h)). This demonstrates the feasibility of using the iron-ore-based catalysts as inexpensive and disposable catalysts for the low-temperature FTS. PMID:27433720

  16. Mineralogical and geochemical characteristics of the Noamundi-Koira basin iron ore deposits (India)

    NASA Astrophysics Data System (ADS)

    Mirza, Azimuddin; Alvi, Shabbar Habib; Ilbeyli, Nurdane

    2015-04-01

    India is one of the richest sources of iron ore deposits in the world; and one of them is located in the Noamundi-Koira basin, Singhbhum-Orissa craton. The geological comparative studies of banded iron formation (BIF) and associated iron ores of Noamundi-Koira iron ore deposits, belonging to the iron ore group in eastern India, focus on the study of mineralogy and major elemental compositions along with the geological evaluation of different iron ores. The basement of the Singhbhum-Orissa craton is metasedimentary rocks which can be traced in a broadly elliptical pattern of granitoids, surrounded by metasediments and metavolcanics of Greenstone Belt association. The Singhbhum granitoid is intrusive into these old rocks and to younger, mid Archaean metasediments, including iron formations, schists and metaquartzites and siliciclastics of the Precambrian Iron Ore Group (Saha et al., 1994; Sharma, 1994). The iron ore of Noamundi-Koira can be divided into seven categories (Van Schalkwyk and Beukes 1986). They are massive, hard laminated, soft laminated, martite-goethite, powdery blue dust and lateritic ore. Although it is more or less accepted that the parent rock of iron ore is banded hematite jasper (BHJ), the presence of disseminated martite in BHJ suggests that the magnetite of protore was converted to martite. In the study area, possible genesis of high-grade hematite ore could have occurred in two steps. In the first stage, shallow, meteoric fluids affect primary, unaltered BIF by simultaneously oxidizing magnetite to martite and replacing quartz with hydrous iron oxides. In the second stage of supergene processes, deep burial upgrades the hydrous iron oxides to microplaty hematite. Removal of silica from BIF and successive precipitation of iron resulted in the formation of martite- goethite ore. Soft laminated ores were formed where precipitation of iron was partial or absent. The leached out space remains with time and the interstitial space is generally filled

  17. Iron ore and coal: pricing and volume up for these key export commodities

    SciTech Connect

    2006-01-15

    Australia's huge coal and iron ore industries are booming. Up until now, the majors have benefited handsomely, but smaller players are beginning to muscle in. The article discusses development in both industries. 1 fig., 4 photos.

  18. Thermodynamic Consideration of the Removal of Iron from Titanium Ore by Selective Chlorination

    NASA Astrophysics Data System (ADS)

    Kang, Jungshin; Okabe, Toru H.

    2014-08-01

    Thermodynamic study of the chlorination reactions of oxides such as titanium oxides and iron oxides at elevated temperatures was carried out in order to consider the removal of iron from titanium ore using selective chlorination method. In particular, various chlorination reactions were analyzed by utilizing chemical potential diagrams, and the applicability and usefulness of this thermodynamic study for analyzing the selective chlorination of titanium ore were demonstrated. Furthermore, chlorination reactions using various types of chlorinating agents were discussed from different viewpoints. It was shown that the selective chlorination of iron from titanium ore by HCl gas is thermodynamically feasible and efficient for upgrading titanium ore. Further, thermodynamic analysis showed that under certain conditions, TiCl4 can be used as a chlorinating agent for the iron in the ore, and iron can be removed by evaporation directly from the ore as chloride gas. The results presented in this study provide useful information for developing a process for upgrading low-grade titanium ore for use as a titanium smelting feed through a dry method.

  19. Key parameters for low-grade fine-grained iron ore valorization: lower environmental impact through reduced waste.

    NASA Astrophysics Data System (ADS)

    Wagner, Christiane; Orberger, Beate; Tudryn, Alina; Baptiste, Benoît; Wirth, Richard; Morgan, Rachel; Miska, Serge

    2016-04-01

    In low-grade banded iron formations (BIFs), a large part of the iron is related to micro- and nano- metric iron-bearing inclusions within quartz and/or carbonates, mainly dolomite (~ 20 to 50 μm). Low-grade fine grained iron ore present two types of environmental risks: a) they are often stocked as tailings. For example, the recent disaster (5th of November 2015) in the Minas Gerais district, Brazil, was caused by the collapse of the Fundão tailings dam at an open cast mine; b) during beneficiation significant amounts of dust are generated also leading to metal loss. A laminated BIF studied from a drill core at Àguas Claras Mine, Quadrilátero Ferrífero, Brazil, contains 26.71 wt. % total iron, 0.2 wt. % SiO2, 0.32 wt.% MnO, 15.46 wt. % MgO, 22.32 wt.% CaO, 0.09 wt. % P2O5, < 0.05 wt. % Al2O3, 0.15 wt. % H2O and 34.08 wt. % CO2. Environmental hazardous elements are present as traces (As: 3-20 ppm, Cd: 0-0.7 ppm; Cr: 0.05-60 ppm, Pb: up to 55 ppm; U: up to 8 ppm). Dolomite and quartz bands alternate with hematite bands. Raman spectroscopy, X-ray diffraction and FIB-TEM analyses reveal that the micro- and nano- metric inclusions in dolomite are hematite and minor goethite, partly occurring as clusters in voids. Curie Balance analyses were carried out at different heating steps and temperatures on whole rock samples and a synthetic mix of decarbonated sample and pure dolomite. X-ray diffraction on the products of the heating experiments shows that that hematite is stable and new phases: magnesioferrite (MgFe2O4), lime (CaO), periclase (MgO), portlandite (Ca(OH)2) and srebrodoskite (Ca2Fe2O5) were formed between 680 °C and 920 °C. These findings promote the economic use of low grade ores rather than their stockpiling as tailings. The presence of OH-bearing goethite reduces the sintering temperature. After having separated coarse hematite from barren dolomite and quartz, a low temperature sintering of the inclusion-bearing dolomite/quartz leads to transformations

  20. 40 CFR 420.20 - Applicability; description of the sintering subcategory.

    Code of Federal Regulations, 2011 CFR

    2011-07-01

    ... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS IRON AND STEEL MANUFACTURING POINT SOURCE CATEGORY Sintering... resulting from sintering operations conducted by the heating of iron bearing wastes (mill scale and dust from blast furnaces and steelmaking furnaces) together with fine iron ore, limestone, and coke fines...

  1. 40 CFR 420.20 - Applicability; description of the sintering subcategory.

    Code of Federal Regulations, 2013 CFR

    2013-07-01

    ... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS IRON AND STEEL MANUFACTURING POINT SOURCE CATEGORY Sintering... resulting from sintering operations conducted by the heating of iron bearing wastes (mill scale and dust from blast furnaces and steelmaking furnaces) together with fine iron ore, limestone, and coke fines...

  2. 40 CFR 420.20 - Applicability; description of the sintering subcategory.

    Code of Federal Regulations, 2010 CFR

    2010-07-01

    ... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS IRON AND STEEL MANUFACTURING POINT SOURCE CATEGORY Sintering... resulting from sintering operations conducted by the heating of iron bearing wastes (mill scale and dust from blast furnaces and steelmaking furnaces) together with fine iron ore, limestone, and coke fines...

  3. 40 CFR 420.20 - Applicability; description of the sintering subcategory.

    Code of Federal Regulations, 2014 CFR

    2014-07-01

    ... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS IRON AND STEEL MANUFACTURING POINT SOURCE CATEGORY Sintering... resulting from sintering operations conducted by the heating of iron bearing wastes (mill scale and dust from blast furnaces and steelmaking furnaces) together with fine iron ore, limestone, and coke fines...

  4. 40 CFR 420.20 - Applicability; description of the sintering subcategory.

    Code of Federal Regulations, 2012 CFR

    2012-07-01

    ... (CONTINUED) EFFLUENT GUIDELINES AND STANDARDS IRON AND STEEL MANUFACTURING POINT SOURCE CATEGORY Sintering... resulting from sintering operations conducted by the heating of iron bearing wastes (mill scale and dust from blast furnaces and steelmaking furnaces) together with fine iron ore, limestone, and coke fines...

  5. Discrimination of iron ore deposits of granulite terrain of Southern Peninsular India using ASTER data

    NASA Astrophysics Data System (ADS)

    Rajendran, Sankaran; Thirunavukkarasu, A.; Balamurugan, G.; Shankar, K.

    2011-04-01

    This work describes a new image processing technique for discriminating iron ores (magnetite quartzite deposits) and associated lithology in high-grade granulite region of Salem, Southern Peninsular India using visible, near-infrared and short wave infrared reflectance data of Advanced Spaceborne Thermal Emission and Reflection Radiometer (ASTER). Image spectra show that the magnetite quartzite and associated lithology of garnetiferrous pyroxene granulite, hornblende biotite gneiss, amphibolite, dunite, and pegmatite have absorption features around spectral bands 1, 3, 5, and 7. ASTER band ratios ((1 + 3)/2, (3 + 5)/4, (5 + 7)/6) in RGB are constructed by summing the bands representing the shoulders of absorption features as a numerator, and the band located nearest the absorption feature as a denominator to map iron ores and band ratios ((2 + 4)/3, (5 + 7)/6, (7 + 9)/8) in RGB for associated lithology. The results show that ASTER band ratios ((1 + 3)/2, (3 + 5)/4, (5 + 7)/6) in a Red-Green-Blue (RGB) color combination identifies the iron ores much better than previously published ASTER band ratios analysis. A Principal Component Analysis (PCA) is applied to reduce redundant information in highly correlated bands. PCA (3, 2, and 1 for iron ores and 5, 4, 2 for granulite rock) in RGB enabled the discrimination between the iron ores and garnetiferrous pyroxene granulite rock. Thus, this image processing technique is very much suitable for discriminating the different types of rocks of granulite region. As outcome of the present work, the geology map of Salem region is provided based on the interpretation of ASTER image results and field verification work. It is recommended that the proposed methods have great potential for mapping of iron ores and associated lithology of granulite region with similar rock units of granulite regions of Southern Peninsular India. This work also demonstrates the ability of ASTER's to provide information on iron ores, which is valuable

  6. Upgrading and dephosphorization of Western Australian iron ore using reduction roasting by adding sodium carbonate

    NASA Astrophysics Data System (ADS)

    Zhu, De-qing; Chun, Tie-jun; Pan, Jian; Lu, Li-ming; He, Zhen

    2013-06-01

    The technology of direct reduction by adding sodium carbonate (Na2CO3) and magnetic separation was developed to treat Western Australian high phosphorus iron ore. The iron ore and reduced product were investigated by optical microscopy and scanning electron microscopy. It is found that phosphorus exists within limonite in the form of solid solution, which cannot be removed through traditional ways. During reduction roasting, Na2CO3 reacts with gangue minerals (SiO2 and Al2O3), forming aluminum silicate-containing phosphorus and damaging the ore structure, which promotes the separation between iron and phosphorus during magnetic separation. Meanwhile, Na2CO3 also improves the growth of iron grains, increasing the iron grade and iron recovery. The iron concentrate, assaying 94.12wt% Fe and 0.07wt% P at the iron recovery of 96.83% and the dephosphorization rate of 74.08%, is obtained under the optimum conditions. The final product (metal iron powder) after briquetting can be used as the burden for steelmaking by an electric arc furnace to replace scrap steel.

  7. Environmental Mineralogy of the Kursk Iron Ore Deposit

    NASA Astrophysics Data System (ADS)

    Posukhova, Tatiana V.; Riakhovskaya, Sofiya K.

    The development of new technologies is one of the most effective ways to solve environmental problems related to ore-dressing. Complex mineralogical investigations are able to help in improving this process. In collaboration with researchers from the IPKON institute, we have developed an electrochemical method to improve the properties of crushed ores prepared for the wet magnetic separation. This article studies the samples before and after application of the electrochemical method. Surfaces of mineral grains investigated by the scanning electron microscopy show differences in flocculation. Measured polarization curves showed unequal electrochemical processes on surfaces of magnetite, hematite, and martite particles. X-ray analysis and Mössbauer data also confirmed the changes in compositions of the ores before and after using the electrochemical method. Magnetic properties of the studied species to be compared before and after the application of method showed relevant increase in parameters such as magnetic viscosity (Svo), breaking saturation field (Hcr), magnetic susceptibility (χ), and specific magnetization (Is).

  8. Recovery of iron from high phosphorus oolitic iron ore using coal-based reduction followed by magnetic separation

    NASA Astrophysics Data System (ADS)

    Sun, Yong-sheng; Han, Yue-xin; Gao, Peng; Wang, Ze-hong; Ren, Duo-zhen

    2013-05-01

    Oolitic iron ore is one of the most important iron resources. This paper reports the recovery of iron from high phosphorus oolitic iron ore using coal-based reduction and magnetic separation. The influences of reduction temperature, reduction time, C/O mole ratio, and CaO content on the metallization degree and iron recovery were investigated in detail. Experimental results show that reduced products with the metallization degree of 95.82% could be produced under the optimal conditions (i.e., reduction temperature, 1250°C; reduction time, 50 min; C/O mole ratio, 2.0; and CaO content, 10wt%). The magnetic concentrate containing 89.63wt% Fe with the iron recovery of 96.21% was obtained. According to the mineralogical and morphologic analysis, the iron minerals had been reduced and iron was mainly enriched into the metallic iron phase embedded in the slag matrix in the form of spherical particles. Apatite was also reduced to phosphorus, which partially migrated into the metallic iron phase.

  9. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees' Benefits SOCIAL SECURITY ADMINISTRATION FEDERAL OLD-AGE, SURVIVORS AND DISABILITY INSURANCE (1950... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion....

  10. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees' Benefits SOCIAL SECURITY ADMINISTRATION FEDERAL OLD-AGE, SURVIVORS AND DISABILITY INSURANCE (1950... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion....

  11. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees' Benefits SOCIAL SECURITY ADMINISTRATION FEDERAL OLD-AGE, SURVIVORS AND DISABILITY INSURANCE (1950... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion....

  12. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ...; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees' Benefits SOCIAL SECURITY ADMINISTRATION FEDERAL OLD-AGE, SURVIVORS AND DISABILITY INSURANCE (1950... from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion....

  13. Hyperion image analysis and linear spectral unmixing to evaluate the grades of iron ores in parts of Noamundi, Eastern India

    NASA Astrophysics Data System (ADS)

    Magendran, T.; Sanjeevi, S.

    2014-02-01

    This paper reports the results of a study to differentiate iron ores in terms of their grades, using the hyperspectral (EO-1 Hyperion) image data, covering a mineralized belt in the Noamundi area, eastern India. The study involves hyperspectral data collection, pre-processing (reduction of atmospheric and solar flux effects), generation of spectral curves from the image for the iron ore deposits, extraction of key spectral parameters and linear spectral unmixing for mapping iron ore abundance. Spectral curves for iron ore deposits extracted from the Hyperion image pixels exhibit strong absorption at 850-900 nm and 2150-2250 nm wavelengths, which is typical of iron ores. The strength of the absorption features in the continuum removed spectra varies spatially in the image around the mining areas, indicating differences in composition/grade of the iron ores. Spectral parameters such as the depth, width, area and wavelength position of the absorption features, derived from image spectra in the 850-900 nm and 2150-2250 nm regions, correlate well with the concentration of iron-oxide and alumina (gangue) in the ore samples obtained from the mine face. Well defined correlations are evident between the concentration of iron oxide and (i) the depth of NIR absorption feature (R2 = 0.883); (ii) the width of NIR absorption feature (R2 = 0.912); and (iii) the area of the NIR absorption feature and (R2 = 0.882). Further, the linear spectral unmixing resulted in an iron ore abundance map which, in conjunction with the image- and laboratory-spectra, helped in assessing the grades of iron ores in the study area. Thus, this study demonstrates the feasibility of discriminating grades of iron ores based on spectral information derived from spaceborne hyperspectral imagery.

  14. Graphite immobilisation in iron phosphate glass composite materials produced by microwave and conventional sintering routes

    NASA Astrophysics Data System (ADS)

    Mayzan, M. Z. H.; Stennett, M. C.; Hyatt, N. C.; Hand, R. J.

    2014-11-01

    An investigation of microwave and conventional processing of iron phosphate based graphite glass composite materials as potential wasteforms for the immobilisation of irradiated graphite is reported. For the base iron phosphate glass, full reaction of the raw materials and formation of a glass melt occurs with consequent removal of porosity at 8 min microwave processing. When graphite is present, iron phosphate crystalline phases are formed with higher levels of residual porosity than in the sample prepared using conventional sintering under argon. It is found that graphite reacts with the microwave field when in powder form but this reaction is minimised when the graphite is incorporated into a pellet, and that the graphite also impedes sintering of the glass. Mössbauer spectroscopy indicates that reduction of iron also occurs with concomitant graphite oxidation. Conventionally sintered samples had lower porosities than the equivalent microwaved ones.

  15. Structural controls on the formation and transposition of the Malmberget apatite iron ore deposit, northern Sweden

    NASA Astrophysics Data System (ADS)

    Bauer, Tobias; Sarlus, Zimer; Andersson, Joel; Kearney, Thomas

    2015-04-01

    The Malmberget mine is the World's second largest underground iron ore operation. It is composed of approximately 20 apatite iron ore bodies, whereas 13 ore bodies with 5-245 Mt each are presently mined. The massive magnetite ore is hosted within volcanic and volcaniclastic rocks. Host rocks within the entire area were subject to intense hydrothermal alteration. The ore reserves at beginning of 2012 totalled 290 Mt at 44 percent iron. Together with Kiruna and Svappavaara these three deposits stands for more than 90 percent of the iron ore production in Europe. An on-going collaborative research project aims at unravelling the structural geometries, relationships and control on ore formation and ore body transposition at different scales in the Gällivare district in general and in the Malmberget mine in particular. Recent results show the three-dimensional crustal architecture of the Malmberget deposit which has undergone at least two separate deformation events. The first deformation event (D1) resulted in the formation of a strong and penetrative cleavage (S1) forming a varyingly intense banding within the volcanic rocks. The D1-event coincides with the amphibolite facies peak metamorphism in the area. Distinct, biotite-rich D1 shear zones are spatially related to the majority of the S1-parallel massive magnetite bodies. These D1 shear zones seem to be responsible for a strong strain partitioning during D1. A second compressional event (D2) resulted in open to close folding of the S1 fabric, the D1 shear zones and the related ore bodies. The result is an asymmetric F2-synform with moderately south-west-plunging fold axis. Furthermore, distinct D2 high strain zones are responsible for local transposition of S1 fabrics, tight to isoclinal folding and channeling or re-mobilization of hydrothermal alteration minerals. Both deformation events are accompanied by syn- and late-tectonic granitic intrusions forming both foliated and unfoliated and commonly boudinaged

  16. Water determination in iron oxyhydroxides and iron ores by Karl Fischer titration

    NASA Astrophysics Data System (ADS)

    da Cunha, Camila C. R. F.; da Costa, Geraldo M.

    2016-08-01

    Protohematite (Fe2-x/3(OH) x O3-x 1 ≤ x < 0.5) and hydrohematite (Fe2-x/3(OH) x O3-x 0.5 ≤ x < 0) are iron-defective phases containing hydroxyl groups in their structures. These species were described in prior studies mainly with the aid of X-ray diffraction and Infrared spectroscopy. The existence of these phases in soils might have influence in redox processes, and they were considered as a possible water reservoir in Martian soils. In this study, we have used for the first time the Karl Fischer titration method to determine the amount of water released after heating several synthetic samples of goethite, hematite and natural iron ores at 105, 400, 600 and 900 °C. It was found that heating at 105 °C did not remove all moisture from the samples, and higher temperatures were necessary to completely remove all the absorbed water. The water contents determined at 400, 600 and 900 °C were found to be the same within the experimental errors, suggesting the inexistence of both protohematite and hydrohematite in the investigated samples. Therefore, the above-mentioned effects of these phases in soils might have to be reevaluated.

  17. Investigation of Direct Reduction Mechanism of Attepe Iron Ore by Hydrogen in a Fluidized Bed

    NASA Astrophysics Data System (ADS)

    Dİlmaç, Nesibe; Yörük, Sedat; Gülaboğlu, Şahin M.

    2015-10-01

    In this study, the kinetics of reduction of Attepe iron ore by H2 in a batch fluidized bed is analyzed at temperatures of 873 K, 973 K, and 1073 K (600 °C, 700 °C, and 800 °C). It is determined that the reduction route includes two consecutive regions controlled by distinct steps. The first region which takes place at low reduction levels is determined to be controlled by nucleation of wustite, while the following is determined to be controlled by gas/solid reaction occurring at metallic iron/wustite interface. An " ad-hoc" model is used to represent the reduction of Attepe iron ore to metallic iron with good accuracy.

  18. Sinterability of tungsten powder CVD coated with nickel and iron. Final report

    SciTech Connect

    Mulligan, S.; Dowding, R.J.

    1990-11-01

    Three lots of tungsten powder coated with nickel and iron by chemical vapor deposition (CVD) were characterized as to its composition, particle size, and distribution. This was accomplished through the use of the scanning electron microscope (SEM) with a digital X-ray dot mapping attachment. DC plasma emission, and Microtrac analysis. The sinterability of the powder was also evaluated through sintering trails of temperatures above and below the liquidus of the matrix phase. It was found that the coating of nickel and iron on the tungsten substrate was very uniform, but it was also difficult to obtain high sintered densities due to the near monosized nature of the powder. The highest sintered density obtained was 90% of the theoretical value. It was concluded that to obtain full density a wider distribution of the particle size would be needed.

  19. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2014 CFR

    2014-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year...

  20. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year...

  1. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2011 CFR

    2011-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year...

  2. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2012 CFR

    2012-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year...

  3. 26 CFR 1.631-3 - Gain or loss upon the disposal of coal or domestic iron ore with a retained economic interest.

    Code of Federal Regulations, 2010 CFR

    2010-04-01

    ... domestic iron ore with a retained economic interest. 1.631-3 Section 1.631-3 Internal Revenue INTERNAL...) Sales and Exchanges § 1.631-3 Gain or loss upon the disposal of coal or domestic iron ore with a... disposes of coal (including lignite), or iron ore mined in the United States, held for more than 1 year...

  4. Method for the production of mineral wool and iron from serpentine ore

    DOEpatents

    O'Connor, William K.; Rush, Gilbert E.; Soltau, Glen F.

    2011-10-11

    Magnesium silicate mineral wools having a relatively high liquidus temperature of at least about 1400.degree. C. and to methods for the production thereof are provided. The methods of the present invention comprise melting a magnesium silicate feedstock (e.g., comprising a serpentine or olivine ore) having a liquidus temperature of at least about 1400.degree. C. to form a molten magnesium silicate, and subsequently fiberizing the molten magnesium silicate to produce a magnesium silicate mineral wool. In one embodiment, the magnesium silicate feedstock contains iron oxide (e.g., up to about 12% by weight). Preferably, the melting is performed in the presence of a reducing agent to produce an iron alloy, which can be separated from the molten ore. Useful magnesium silicate feedstocks include, without limitation, serpentine and olivine ores. Optionally, silicon dioxide can be added to the feedstock to lower the liquidus temperature thereof.

  5. Red iron-ore beds of Silurian age in northeastern Alabama, northwestern Georgia, and eastern Tennessee

    USGS Publications Warehouse

    Whitlow, Jesse W.

    1962-01-01

    Geological studies have determined the lithology and approximate extent of the red iron ores of Silurian age in the Southeast. Detailed investigations have been made by private companies and government agencies. Most of this work has been in the Birmingham, Ala., district, and the remainder of the region has relatively little study in recent years. 

  6. XPS and FTIR spectroscopic study on microwave treated high phosphorus iron ore

    NASA Astrophysics Data System (ADS)

    Omran, Mamdouh; Fabritius, Timo; Elmahdy, Ahmed M.; Abdel-Khalek, Nagui A.; El-Aref, Mortada; Elmanawi, Abd El-Hamid

    2015-08-01

    A growing interest in microwave heating has emerged recently. Several potential microwave applications regarding minerals' processing have been investigated. This paper investigates the effect of microwave radiation on Egyptian high phosphorus iron ore. Three different iron ore samples have varying Fe2O3 and P2O5 contents and mineralogical textures were studied. A comparative study has been carried out between untreated and microwave treated iron ore. XRD and FTIR analyses showed that after microwave radiation the crystallinity of iron bearing minerals (hematite) increased, while the functional chemical groups of phosphorus bearing minerals (fluorapatite) and other gangues dissociated. High resolution XPS analyses of Fe 2p peaks showed that after microwave radiation a portion of Fe(+III) was reduced to Fe(+II). This means that after microwave radiation iron oxide (hematite, Fe3+) transformed into more magnetic phase. The results indicated that microwave radiation had a positive effect on the magnetic properties of iron oxide, through formation of ferromagnetic phases.

  7. The effect of copper on iron reduction and its application to the determination of total iron content in iron and copper ores by potassium dichromate titration.

    PubMed

    Hu, Hanjun; Tang, Yang; Ying, Haisong; Wang, Minghai; Wan, Pingyu; Jin Yang, X

    2014-07-01

    The International Standard Organization (ISO) specifies two titrimetric methods for the determination of total iron content in iron ores using potassium dichromate as titrant after reduction of the iron(III) by tin(II) chloride and/or titanium(III) chloride. These two ISO methods (ISO2597-1 and ISO2597-2) require nearly boiling-point temperature for iron(III) reduction and suffer from copper interference and/or mercury pollution. In this study, potassium borohydride was used for reduction of iron(III) catalyzed by copper ions at ambient temperatures. In the absence of copper, iron(III) reduction by potassium borohydride was sluggish while a trace amount of copper significantly accelerated the reduction and reduced potassium borohydride consumption. The catalytic mechanism of iron(III) reduction in sulfuric acid and hydrochloric acid was investigated. Potassium borohydride in sodium hydroxide solution was stable without a significant degradation within 24h at ambient conditions and the use of potassium borohydride prepared in sodium hydroxide solution was safe and convenient in routine applications. The applicability of potassium borohydride reduction for the determination of total iron content by potassium dichromate titration was demonstrated by comparing with the ISO standard method using iron and copper ore reference materials and iron ore samples. PMID:24840467

  8. Consolidation and DC magnetic properties of nanocrystalline Supermalloy/iron composite cores prepared by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Neamţu, B. V.; Chicinaş, I.; Isnard, O.; Ciascai, I.; Popa, F.; Marinca, T. F.

    2014-03-01

    The spark plasma sintering technique is used to prepare composite compacts starting from nanocrystalline Supermalloy and iron powder. The sintered compacts are investigated by X-ray diffraction, scanning electron microscopy, X-ray microanalysis, electrical resistivity and DC magnetic measurements. It is found that iron addition leads to an enhanced sintering process, the relative density of the compacts increases upon increasing iron content. The mean crystallite size of Supermalloy increases from 19 to 27±2 nm with increasing the iron content from 0% to 50 wt% (for identical sintering conditions). The interface created during the sintering process between iron and Supermalloy particles has a wide range of chemical composition including that corresponding to Rhometal like alloys. This leads to an increase of the electrical resistivity and coercivity of the compacts. The saturation induction and maximum relative permeability increase by 58% and 143% respectively, when the iron content increases up to 50 wt%.

  9. Borax as flux on sintering of iron Ancor Steel 1000® under glow discharge

    NASA Astrophysics Data System (ADS)

    Ariza Suarez, H. G.; Sarmiento Santos, A.; Ortiz Otálora, C. A.

    2016-02-01

    This work studies the flux effect of borax (di sodium tetraborate decahydrate) on sintering of iron Ancor Steel 1000® in abnormal glow discharge. The incidence of the percentage by weight of borax and the sintering temperature in the process were observed. Samples of powder metallurgical iron were prepared with proportions of 0.50%, 2.0%, 4.0% and 6.0% by weight of borax using the procedures of powder metallurgy. The samples were sintered at 800 and 1100°C for 30min, by glow discharge at low pressure in a reducing atmosphere composed of 20% H2+80% Ar. The samples in compact green-state were analyzed by TGA-DSC to determine the fusion process and mass loss during sintering. The analysis of microhardness and density, shows that at a sintering temperature of 800°C the sample density decreases and the sample microhardness increases with respect to sintered samples without borax. Sintered samples were analysed by DRX showing the absence of precipitates.

  10. Assessment of health risks due to arsenic from iron ore lumps in a beach setting.

    PubMed

    Swartjes, Frank A; Janssen, Paul J C M

    2016-09-01

    In 2011, an artificial hook-shaped peninsula of 128ha beach area was created along the Dutch coast, containing thousands of iron ore lumps, which include arsenic from natural origin. Elemental arsenic and inorganic arsenic induce a range of toxicological effects and has been classified as proven human carcinogens. The combination of easy access to the beach and the presence of arsenic raised concern about possible human health effects by the local authorities. The objective of this study is therefore to investigate human health risks from the presence of arsenic-containing iron ore lumps in a beach setting. The exposure scenarios underlying the human health-based risk limits for contaminated land in The Netherlands, based on soil material ingestion and a residential setting, are not appropriate. Two specific exposure scenarios related to the playing with iron ore lumps on the beach ('sandcastle building') are developed on the basis of expert judgement, relating to children in the age of 2 to 12years, i.e., a worst case exposure scenario and a precautionary scenario. Subsequently, exposure is calculated by the quantification of the following factors: hand loading, soil-mouth transfer effectivity, hand-mouth contact frequency, contact surface, body weight and the relative oral bioavailability factor. By lack of consensus on a universal reference dose for arsenic for use in the stage of risk characterization, three different types of assessments have been evaluated: on the basis of the current Provisional Tolerable Daily Intake (PTWI), on the basis of the Benchmark Dose Lower limit (BMDL), and by a comparison of exposure from the iron ore lumps with background exposure. It is concluded, certainly from the perspective of the conservative exposure assessment, that unacceptable human health risks due to exposure to arsenic from the iron ore lumps are unlikely and there is no need for risk management actions. PMID:27145491

  11. Catalytic decomposition of tar derived from wood waste pyrolysis using Indonesian low grade iron ore as catalyst

    NASA Astrophysics Data System (ADS)

    Wicakso, Doni Rahmat; Sutijan, Rochmadi, Budiman, Arief

    2016-06-01

    Low grade iron ore can be used as an alternative catalyst for bio-tar decomposition. Compared to other catalysts, such as Ni, Rd, Ru, Pd and Pt, iron ore is cheaper. The objective of this research was to investigate the effect of using low grade iron ore as catalyst for tar catalytic decomposition in fixed bed reactor. Tar used in this experiment was pyrolysis product of wood waste while the catalyst was Indonesian low grade iron ore. The variables studied were temperatures between 500 - 600 °C and catalyst weight between 0 - 40 gram. The first step, tar was evaporated at 450 °C to produce tar vapor. Then, tar vapor was flowed to fixed bed reactor filled low grade iron ore. Gas and tar vapor from reactor was cooled, then the liquid and uncondensable gas were analyzed by GC/MS. The catalyst, after experiment, was weighed to calculate total carbon deposited into catalyst pores. The results showed that the tar components that were heavy and light hydrocarbon were decomposed and cracked within the iron ore pores to from gases, light hydrocarbon (bio-oil) and carbon, thus decreasing content tar in bio-oil and increasing the total gas product. In conclusion, the more low grade iron ore used as catalyst, the tar content in the liquid decrease, the H2 productivity increased and calorimetric value of bio-oil increased.

  12. Environmental impacts of iron ore tailings—The case of Tolo Harbour, Hong Kong

    NASA Astrophysics Data System (ADS)

    Wong, M. H.

    1981-03-01

    Disposal of iron ore tailings along the shore of Tolo Harbour, Hong Kong has altered the adjacent environment. Due to the ever-expanding population, the vast development of various industries, and the lack of sanitary control, the existing pollution problem of Tolo Harbour is serious. The iron ore tailings consist of a moderate amount of various heavy metals, e.g., copper, iron, manganese, lead, zinc, and a lower level of macronutrients. A few living organisms have been found colonizing this manmade habitat. Higher metal contents were also found in the tissue of Paphia sp. (clam); Scopimera intermedia (crab); Chaetomorpha brychagona (green alga); Enteromorpha crinita (green alga); and Neyraudia reynaudiana (grass). The area can be reclaimed by surface amelioration using inert materials, soils, or organic substrates, and by direct seeding, using nontolerant and tolerant plant materials. Reclamation of the tailings would improve the amenity of the adjacent environment and also mitigate pollution escaping to the sea.

  13. Reducing acid leaching of manganiferous ore: effect of the iron removal operation on solid waste disposal.

    PubMed

    De Michelis, Ida; Ferella, Francesco; Beolchini, Francesca; Vegliò, Francesco

    2009-01-01

    The process of reducing acid leaching of manganiferous ore is aimed at the extraction of manganese from low grade manganese ores. This work is focused on the iron removal operation. The following items have been considered in order to investigate the effect of the main operating conditions on solid waste disposal and on the process costs: (i) type and quantity of the base agent used for iron precipitation, (ii) effective need of leaching waste separation prior to the iron removal operation, (iii) presence of a second leaching stage with the roasted ore, which might also act as a preliminary iron removal step, and (iv) effect of tailings washing on the solid waste classification. Different base compounds have been tested, including CaO, CaCO3, NaOH, and Na2CO3. The latter gave the best results concerning both the precipitation process kinetics and the reagent consumption. The filtration of the liquor leach prior to iron removal was not necessary, implying significant savings in capital costs. A reduction of chemical consumption and an increase of manganese concentration in the solution were obtained by introducing secondary leaching tests with the previously roasted ore; this additional step was introduced without a significant decrease of global manganese extraction yield. Finally, toxicity characteristic leaching procedure (TCLP) tests carried out on the leaching solid waste showed: (i) a reduction of arsenic mobility in the presence of iron precipitates, and (ii) the need for a washing step in order to produce a waste that is classifiable as not dangerous, taking into consideration the existing Environmental National Laws. PMID:18556190

  14. Reducing acid leaching of manganiferous ore: Effect of the iron removal operation on solid waste disposal

    SciTech Connect

    De Michelis, Ida; Ferella, Francesco; Beolchini, Francesca Veglio, Francesco

    2009-01-15

    The process of reducing acid leaching of manganiferous ore is aimed at the extraction of manganese from low grade manganese ores. This work is focused on the iron removal operation. The following items have been considered in order to investigate the effect of the main operating conditions on solid waste disposal and on the process costs: (i) type and quantity of the base agent used for iron precipitation, (ii) effective need of leaching waste separation prior to the iron removal operation, (iii) presence of a second leaching stage with the roasted ore, which might also act as a preliminary iron removal step, and (iv) effect of tailings washing on the solid waste classification. Different base compounds have been tested, including CaO, CaCO{sub 3}, NaOH, and Na{sub 2}CO{sub 3}. The latter gave the best results concerning both the precipitation process kinetics and the reagent consumption. The filtration of the liquor leach prior to iron removal was not necessary, implying significant savings in capital costs. A reduction of chemical consumption and an increase of manganese concentration in the solution were obtained by introducing secondary leaching tests with the previously roasted ore; this additional step was introduced without a significant decrease of global manganese extraction yield. Finally, toxicity characteristic leaching procedure (TCLP) tests carried out on the leaching solid waste showed: (i) a reduction of arsenic mobility in the presence of iron precipitates, and (ii) the need for a washing step in order to produce a waste that is classifiable as not dangerous, taking into consideration the existing Environmental National Laws.

  15. From Ore to Tool Iron Age Iron Smelting in the Largest and Oldest Meteorite Crater in the World

    NASA Astrophysics Data System (ADS)

    Waanders, F. B.; Tiedt, L. R.; Brink, M. C.; Bisschoff, A. A.

    2005-02-01

    The Vredefort Impact Structure in South Africa is the biggest and oldest remnant meteorite impact crater in the world where various ancient cultures thrived. In this paper some light will be shed on the Iron Age, iron smelting aspects of the people that inhabited the area and the results of a laboratory study of iron artefacts and a possible source of iron ore in the region is given. A sectional piece from a hoe manufactured in a small bloomery furnace was polished and etched and subsequently analyses with SEM and Mössbauer techniques were obtained. The hoe has a typical cast iron composition (2.9% C, 0.1% Mn, 0.4% Si, 0.4% P and 96.2% Fe, all wt.%) and contains many slag inclusions with wustite dendrites. The Mössbauer spectrum consisted of iron (86%), wustite (5%) and oxihydroxide (9%) and the thin (200 μm) corrosion layer consisted of hematite (55%) and oxihydroxides (45%). At a furnace site, various slag clumps (26.3% C, 24.8% SiO2, 11.3% Al2O3, 1.3% P2O5, 1.0% K2O, 0.4% CaO and 30.2 FeO, all wt.%, average of four samples) and iron nodules (7.6% C, 6.0% Mn, 4.3% Si, 1.4% Al, 80.7% Fe, all wt.%) were found. The Mössbauer spectrum of the slag consisted of iron (7%), magnetite (56%), fayalite (2%) and oxihydroxides (35%) and that of the iron nodules yielded iron (28%), wustite (12%), magnetite (20%) and oxihydroxides (40%). A possible ore source containing 84% FeO, 7% of Al2O3 and SiO2 (all in wt.%) and minor impurities is located a few kilometers from the furnace site, yielding a Mössbauer spectrum consisting of hematite (70%) and oxihydroxides (30%).

  16. Getting rid of the unwanted: highlights of developments and challenges of biobeneficiation of iron ore minerals-a review.

    PubMed

    Adeleke, Rasheed A

    2014-12-01

    The quest for quality mineral resources has led to the development of many technologies that can be used to refine minerals. Biohydrometallurgy is becoming an increasingly acceptable technology worldwide because it is cheap and environmentally friendly. This technology has been successfully developed for some sulphidic minerals such as gold and copper. In spite of wide acceptability of this technology, there are limitations to its applications especially in the treatment of non-sulphidic minerals such as iron ore minerals. High levels of elements such as potassium (K) and phosphorus (P) in iron ore minerals are known to reduce the quality and price of these minerals. Hydrometallurgical methods that are non-biological involving the use of chemicals are usually used to deal with this problem. However, recent advances in mining technologies favour green technologies, known as biohydrometallurgy, with minimal impact on the environment. This technology can be divided into two, namely bioleaching and biobeneficiation. This review focuses on Biobeneficiation of iron ore minerals. Biobeneficiation of iron ore is very challenging due to the low price and chemical constitution of the ore. There are substantial interests in the exploration of this technology for improving the quality of iron ore minerals. In this review, current developments in the biobeneficiation of iron ore minerals are considered, and potential solutions to challenges faced in the wider adoption of this technology are proposed. PMID:25293513

  17. Effects of sintering temperatures on microstructure and wear resistance of iron-silica composite

    NASA Astrophysics Data System (ADS)

    Amir, Adibah; Mamat, Othman

    2015-07-01

    Ceramic particle reinforced into metal base matrix composite has been reported to produce higher strength and wear resistance than its alloys because the ceramic phases can strongly resist abrasion. In this study the iron matrix was reinforced with two compositions of 20 and 25 wt. % fine silica particles. The compacts were produced by using powder metallurgy fabrication technique and sintered at three sintering temperatures: 1000, 1100 and 1200°C. Effects of various sintering temperatures on microstructures and the composite's wear resistance were evaluated via optical and SEM microscopy. Both compositions were also subjected to ball-on-disk wear test. The results showed the reinforcement weight fraction of 20 wt.% of silica and sintering temperature at 1100°C exhibited better result, in all aspects. It possessed higher mechanical properties, it's microstructure revealed most intact reinforcing region and it displayed higher wear resistance during wear test.

  18. EVALUATION OF SAMPLING TECHNIQUES FOR ATMOSPHERIC EMISSIONS FROM SINTERING IN THE IRON AND STEEL INDUSTRY

    EPA Science Inventory

    Tests were conducted at two sintering plants of the Iron and Steel Industry to evaluate a test method under consideration by the U.S. Environmental Protection Agency. In field tests, four modified Method 5 sampling trains, operating simultaneously at a single point in the stack, ...

  19. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME II. SINTERING, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  20. Geochemical and mineralogical composition of bog iron ore as a resource for prehistoric iron production - A case study of the Widawa catchment area in Eastern Silesia, Poland

    NASA Astrophysics Data System (ADS)

    Thelemann, Michael; Bebermeier, Wiebke; Hoelzmann, Philipp

    2016-04-01

    Spreading from the Near East in the declining Bronze Age from the 2nd millennium BCE onwards, the technique of iron smelting reached Eastern Silesia, Poland, in approximately the 2nd century BCE (pre-Roman Iron Age). At this time the region of the Widawa catchment area was inhabited by the Przeworsk culture. While the older moraine landscape of the study area lacks ores from geological rock formations, bog iron ores were relatively widespread and, due to their comparatively easy accessibility, were commonly exploited for early iron production. In this poster the mineralogical and elemental composition of local bog iron ore deposits and iron slag finds, as a by-product of the smelting process, are investigated. The crystalline mineralogical composition of local bog iron ores is dominated by quartz (SiO2) and goethite (α FeO(OH)), in contrast to slag samples in which fayalite (Fe2SiO4), wüstite (FeO) and quartz, with traces of goethite, represent the main minerals. Ores and slags are both characterized by notable hematite (Fe2O3), magnetite (Fe3O4) and maghemite (γ-Fe2O3) contents. Analyzed bog iron ore samples show iron contents of up to 64.9 mass% Fe2O3 (45.4 mass% Fe), whereas the iron contents of bloomery slags vary between 48.7 and 72.0 mass% FeO (37.9 and 56.0 mass% Fe). A principal component analysis of the element contents, which were quantified by portable energy-dispersive X-ray fluorescence spectrometry (p-ED-XRF), indicates local variations in the elemental composition. Our results show that bog iron ores are relatively widely distributed with spatially varying iron contents along the Widawa floodplain but present-day formation conditions (e.g. different ground-water levels) are negatively affected by modern land-use practices, such as agriculture and melioration measures.

  1. Iron and manganese removal by using manganese ore constructed wetlands in the reclamation of steel wastewater.

    PubMed

    Xu, Jing-Cheng; Chen, Gu; Huang, Xiang-Feng; Li, Guang-Ming; Liu, Jia; Yang, Na; Gao, Sai-Nan

    2009-09-30

    To reclaim treated steel wastewater as cooling water, manganese ore constructed wetland was proposed in this study for the removal of iron and manganese. In lab-scale wetlands, the performance of manganese ore wetland was found to be more stable and excellent than that of conventional gravel constructed wetland. The iron and manganese concentration in the former was below 0.05 mg/L at hydraulic retention time of 2-5 days when their influent concentrations were in the range of 0.16-2.24 mg/L and 0.11-2.23 mg/L, respectively. Moreover, its removals for COD, turbidity, ammonia nitrogen and total phosphorus were 55%, 90%, 67% and 93%, respectively, superior to the corresponding removals in the gravel wetland (31%, 86%, 58% and 78%, respectively). The good performance of manganese ore was ascribed to the enhanced biological manganese removal with the aid of manganese oxide surface and the smaller size of the medium. The presence of biological manganese oxidation was proven by the facts of good manganese removal in wetlands at chemical unfavorable conditions (such as ORP and pH) and the isolation of manganese oxidizing strains from the wetlands. Similar iron and manganese removal was later observed in a pilot-scale gravel-manganese-ore constructed wetland, even though the manganese ore portion in total volume was reduced from 100% (in the lab-scale) to only 4% (in the pilot-scale) for the sake of cost-saving. The quality of the polished wastewater not only satisfied the requirement for cooling water but also suitable as make-up water for other purposes. PMID:19443107

  2. Processing and Analysis of Hyperspectral Fingerprints to Characterise Haematite of Singbhum Iron Ore Belt, Orissa, India

    NASA Astrophysics Data System (ADS)

    Magendran, T.; Sanjeevi, S.

    2014-12-01

    The demand for iron ore has been increasing in the recent years, thereby requiring the adoption of fast and accurate approaches to iron ore exploration and its grade-assessment. It is in this context that hyperspectral sensing is deemed as a potential tool. This paper examines the potential of hyperspectral fingerprints in the visible, NIR and SWIR regions of the EMR to assess the grades of haematite of the western Singhbhum iron ore belt of Orissa, eastern India, in a rapid manner. Certain spectro-radiometric measurements and geochemical analysis were carried out and the results have been presented. From the spectral measurements, it is seen that the strength of reflectance and absorption at definite wavelength regions is controlled by the chemical composit ion of the iron ores. It is observed that the primary spectral characteristics of these haematites lie in the 650-750 nm, 850 to 900 nm and 2130-2230 nm regions. The laboratory based hyperspectral fingerprints and multiple regression analysis of spectral parameters and geochemical parameters (Fe% and Al2O3%) predicted the concentration of iron and alumina content in the haematite. A very strong correlation (R2 = 0.96) between the spectral parameters and Fe% in the haematite with a minimum error of 0.1%, maximum error of 7.4% and average error of 2.6% is observed. Similarly, a very strong correlation (R2 = 0.94) between the spectral parameters and Al2O3% in the iron ores with a minimum error of 0.04%, maximum error of 7.49% and average error of 2.5% is observed. This error is perhaps due to the presence of other components (SiO2, TiO2, P2O etc.) in the samples which can alter the degree of reflectance and hence the spectral parameters. Neural network based multi-layer perception (MLP) analysis of various spectral parameters and geochemical parameters helped to understand the relative importance of the spectral parameters for predictive models. The strong correlations (Iron: R2 = 0.96; Alumina: R2 = 0

  3. Closed system Fischer-Tropsch synthesis over meteoritic iron, iron ore and nickel-iron alloy. [deuterium-carbon monoxide reaction catalysis

    NASA Technical Reports Server (NTRS)

    Nooner, D. W.; Gibert, J. M.; Gelpi, E.; Oro, J.

    1976-01-01

    Experiments were performed in which meteoritic iron, iron ore and nickel-iron alloy were used to catalyze (in Fischer-Tropsch synthesis) the reaction of deuterium and carbon monoxide in a closed vessel. Normal alkanes and alkenes and their monomethyl substituted isomers and aromatic hydrocarbons were synthesized. Iron oxide and oxidized-reduced Canyon Diablo used as Fischer-Tropsch catalysts were found to produce aromatic hydrocarbons in distributions having many of the features of those observed in carbonaceous chondrites, but only at temperatures and reaction times well above 300 C and 6-8 h.

  4. Studies on the reduction kinetics of hematite iron ore pellets with noncoking coals for sponge iron plants

    SciTech Connect

    Kumar, M.; Mohapatra, P.; Patel, S.K.

    2009-07-01

    In the present investigation, fired pellets were made by mixing hematite iron ore fines of -100, -16+18, and -8+10 mesh size in different ratios and studies on their reduction kinetics in Lakhanpur, Orient OC-2 and Belpahar coals were carried out at temperatures ranging from 850{sup o}C to 1000{sup o}C with a view toward promoting the massive utilization of fines in ironmaking. The rate of reduction in all the fired iron ore pellets increased markedly with an increase in temperature up to 1000{sup o}C, and it was more intense in the first 30min. The values of activation energy, calculated from integral and differential approaches, for the reduction of fired pellets (prepared from iron ore fines of -100 mesh size) in coals were found to be in the range 131-148 and 130-181 kJ mol{sup -1} (for =0.2 to 0.8), indicating the process is controlled by a carbon gasification reaction. The addition of selected larger size particles in the matrix of -100 mesh size fines up to the extent studied decreased the activation energy and slightly increased the reduction rates of resultant fired pellets. In comparison to coal, the reduction of fired pellets in char was characterized by significantly lower reduction rates and higher activation energy.

  5. Upgrading of Low-Grade Manganese Ore by Selective Reduction of Iron Oxide and Magnetic Separation

    NASA Astrophysics Data System (ADS)

    Gao, Yubo; Olivas-Martinez, M.; Sohn, H. Y.; Kim, Hang Goo; Kim, Chan Wook

    2012-12-01

    The utilization of low-grade manganese ores has become necessary due to the intensive mining of high-grade ores for a long time. In this study, calcined ferruginous low-grade manganese ore was selectively reduced by CO, which converted hematite to magnetite, while manganese oxide was reduced to MnO. The iron-rich component was then separated by magnetic separation. The effects of the various reduction parameters such as particle size, reduction time, temperature, and CO content on the efficiency of magnetic separation were studied by single-factor experiments and by a comprehensive full factorial experiment. Under the best experimental conditions tested, the manganese content in the ore increased from around 36 wt pct to more than 44 wt pct, and almost 50 wt pct of iron was removed at a Mn loss of around 5 pct. The results of the full factorial experiments allowed the identification of the significant effects and yielded regression equations for pct Fe removed, Mn/Fe, and pct Mn loss that characterize the efficiency of the upgrading process.

  6. Environmentally safe design of tailing dams for the management of iron ore tailings in Indian context.

    PubMed

    Ghose, Mrinal K; Sen, P K

    2005-10-01

    The need for the disposal of iron ore tailings in an enviornmentally firiendly manner is of great concern. This paper investigates the soil engineering properties for the construction of iron ore tailing dam, its foundation, construction materials and design data used for the construction analysis of the tailing dam. Geophysical investigations were carried out to establish the bedrock below the spillway. A computer programme taking into account the Swedish Slip Circle Method of analysis was used in the stability analysis of dam. It also focuses on the charactierstics of the tailings reponsible for the determination of optimum size of tailing pond for the containment of the tailings. The studies on the settling characteristics of tailings indicate much less area in comparison to the area provided in the existing tailing ponds in India. In the proposed scheme, it is suggested to provide an additional unit of sedimentation tank before the disposal of tailings to the tailing pond. PMID:17051916

  7. Iron ore pollution in Mandovi and Zuari estuarine sediments and its fate after mining ban.

    PubMed

    Kessarkar, Pratima M; Suja, S; Sudheesh, V; Srivastava, Shubh; Rao, V Purnachandra

    2015-09-01

    Iron ore was mined from the banded iron formations of Goa, India, and transported through the Mandovi and Zuari estuaries for six decades until the ban on mining from September 2012. Here we focus on the environmental magnetic properties of sediments from the catchment area, upstream and downstream of these estuaries, and adjacent shelf during peak mining time. Magnetic susceptibility (χ lf) and saturation isothermal remanent magnetization (SIRM) values of sediments were highest in upstream (catchment area and estuaries), decreased gradually towards downstream (catchment area and estuaries), and were lowest on the adjacent shelf. The χ lf values of the Mandovi estuary were two to fourfold higher than those in the Zuari. The sediments of these two estuaries after the mining ban showed enrichment of older magnetite and sharp decrease in the SIRM values. Although the input of ore material has been reduced after mining ban, more flushing of estuarine sediments is required for healthier environment. PMID:26271913

  8. Experimental evaluation of sorptive removal of fluoride from drinking water using iron ore

    NASA Astrophysics Data System (ADS)

    Kebede, Beekam; Beyene, Abebe; Fufa, Fekadu; Megersa, Moa; Behm, Michael

    2016-03-01

    High concentrations of fluoride in drinking water is a public health concern globally and of critical importance in the Rift Valley region. As a low-cost water treatment option, the defluoridation capacity of locally available iron ore was investigated. Residence time, pH, agitation rate, particle size of the adsorbent, sorbent dose, initial fluoride concentration and the effect of co-existing anions were assessed. The sorption kinetics was found to follow pseudo-first-order rate and the experimental equilibrium sorption data fitted reasonably well to the Freundlich model. The sorption capacity of iron ore for fluoride was 1.72 mg/g and the equilibrium was attained after 120 min at the optimum pH of 6. The sorption study was also carried out at natural pH conditions using natural ground water samples and the fluoride level was reduced from 14.22 to 1.17 mg/L (below the WHO maximum permissible limit). Overall, we concluded that iron ore can be used in water treatment for fluoride removal in the Rift Valley region and beyond.

  9. Magmatic origin of giant ‘Kiruna-type’ apatite-iron-oxide ores in Central Sweden

    PubMed Central

    Jonsson, Erik; Troll, Valentin R.; Högdahl, Karin; Harris, Chris; Weis, Franz; Nilsson, Katarina P.; Skelton, Alasdair

    2013-01-01

    Iron is the most important metal for modern industry and Sweden is by far the largest iron-producer in Europe, yet the genesis of Sweden's main iron-source, the ‘Kiruna-type’ apatite-iron-oxide ores, remains enigmatic. We show that magnetites from the largest central Swedish ‘Kiruna-type’ deposit at Grängesberg have δ18O values between −0.4 and +3.7‰, while the 1.90−1.88 Ga meta-volcanic host rocks have δ18O values between +4.9 and +9‰. Over 90% of the magnetite data are consistent with direct precipitation from intermediate to felsic magmas or magmatic fluids at high-temperature (δ18Omgt > +0.9‰, i.e. ortho-magmatic). A smaller group of magnetites (δ18Omgt ≤ +0.9‰), in turn, equilibrated with high-δ18O, likely meteoric, hydrothermal fluids at low temperatures. The central Swedish ‘Kiruna-type’ ores thus formed dominantly through magmatic iron-oxide precipitation within a larger volcanic superstructure, while local hydrothermal activity resulted from low-temperature fluid circulation in the shallower parts of this system. PMID:23571605

  10. Phosphorus Migration During Direct Reduction of Coal Composite High-Phosphorus Iron Ore Pellets

    NASA Astrophysics Data System (ADS)

    Cheng, Cheng; Xue, Qingguo; Wang, Guang; Zhang, Yuanyuan; Wang, Jingsong

    2016-02-01

    This study investigated the direct reduction process and phosphorus migration features of high-phosphorus iron ores using simulated experiments. Results show that iron oxide was successfully reduced, and a Fe-Si-Al slag formed in carbon-bearing pellets at 1473 K (1200 °C). Fluorapatite then began to decompose into Ca3(PO4)2 and CaF2. As the reaction continued, Ca3(PO4)2 and Fe-Si-Al slag reacted quickly with each other to generate CaAl2Si2O8 and P2, while CaF2 turned into SiF4 gas in the presence of high SiO2. A small amount remained in the slag phase and formed CaAl2Si2O8. Further analysis detailed the migration process of the phosphorus into iron phases, as well as the relationship between carburization and phosphorus absorption in the iron phases. As carbon content in the iron phase increased, the austenite grain boundary melted and formed a large quantity of liquid iron which quickly absorbed the phosphorus. Based on the results of simulation and analysis, this paper proposed a method which reduced the absorption of P by the metallic iron formed and reduced P content in metallic iron during direct reduction.

  11. Genetic and biochemical effects induced by iron ore, Fe and Mn exposure in tadpoles of the bullfrog Lithobates catesbeianus.

    PubMed

    Veronez, Alexandra Caroline da Silva; Salla, Rômulo Victor; Baroni, Vinícius Dadalto; Barcarolli, Indianara Fernanda; Bianchini, Adalto; Dos Reis Martinez, Claudia Bueno; Chippari-Gomes, Adriana Regina

    2016-05-01

    For decades, the extraction of minerals has intensified in order to meet the demand of industry. Iron ore deposits are important sources of metals, such as iron (Fe) and manganese (Mn). The particulate ores can be dispersed during extraction, transport and storage, with potential to induce biological impacts. Amphibians are very sensitive to environmental stressors. Therefore, the present study aimed to assess the effects of iron ore, Fe and Mn exposure during the metamorphosis of Lithobates catesbeianus. Endpoints analyzed included morphological (biometrical and developmental analyses), whole body Fe and Mn concentration in, plasma ferritin concentration, erythrocyte DNA damage (measured through comet assay and micronucleus test) and liver activity of enzymes involved in oxidative status [glutathione S-transferase (GST) and catalase (CAT)]. Tadpoles were kept under control condition (no contaminant addition) or exposed to iron ore (3.79mg/L as fine particulate matter); Fe (nominal concentration: 0.51mg/L Fe as C10H12FeN2NaO8; Fe-EDTA); and Mn (nominal concentration: 5.23mg/L Mn as 4H2O.MnCl2) for 30 days. Virtually, no mortality was observed, except for one tadpole found dead in the iron ore treatment. However, tadpoles exposed to iron ore had longer tail than those kept under control conditions while tadpoles exposed to manganese chloride showed higher body length than control ones. Exposure to Fe and Mn induced a delay in tadpole metamorphosis, especially when these metals are presented not as a mixture (iron ore). Tadpoles exposed to iron ore had increased whole body Fe and Mn while those exposed to Fe and Mn accumulated each metal individually. Tadpoles exposed to any of the contaminants tested showed a significant increase in erythrocyte DNA damage and frequency of micronuclei. In addition, they showed higher liver GST activity respect with those kept under control conditions. Plasma ferritin concentration and liver CAT activity were higher only in tadpoles

  12. Utilization of Coke Oven Gas and Converter Gas in the Direct Reduction of Lump Iron Ore

    NASA Astrophysics Data System (ADS)

    Mousa, Elsayed Abdelhady; Babich, Alexander; Senk, Dieter

    2014-04-01

    The application of off-gases from the integrated steel plant for the direct reduction of lump iron ore could decrease not only the total production cost but also the energy consumption and CO2 emissions. The current study investigates the efficiency of reformed coke oven gas (RCOG), original coke oven gas (OCOG), and coke oven gas/basic oxygen furnace gas mixtures (RCOG/BOFG and OCOG/BOFG) in the direct reduction of lump iron ore. The results were compared to that of reformed natural gas (RNG), which is already applied in the commercial direct reduction processes. The reduction of lump ore was carried out at temperatures in the range of 1073 K to 1323 K (800 °C to 1050 °C) to simulate the reduction zone in direct reduction processes. Reflected light microscopy, scanning electron microscopy, and X-ray diffraction analysis were used to characterize the microstructure and the developed phases in the original and reduced lump iron ore. The rate-controlling mechanism of the reduced lump ore was predicted from the calculation of apparent activation energy and the examination of microstructure. At 1073 K to 1323 K (800 °C to 1050 °C), the reduction rate of lump ore was the highest in RCOG followed by OCOG. The reduction rate was found to decrease in the order RCOG > OCOG > RNG > OCOG-BOF > RCOG-BOFG at temperatures 1173 K to 1323 K (900 °C to 1050 °C). The developed fayalite (Fe2SiO4), which resulted from the reaction between wüstite and silica, had a significant effect on the reduction process. The reduction rate was increased as H2 content in the applied gas mixtures increased. The rate-determining step was mainly interfacial chemical reaction with limitation by gaseous diffusion at both initial (20 pct reduction) and moderate (60 pct reduction) stages of reduction. The solid-state diffusion mechanism affected the reduction rate only at moderate stages of reduction.

  13. Effect of Sintering Temperature on Dielectric Properties of Iron Deficient Nickel-Ferrite

    SciTech Connect

    Rani, Renu; Singh, Sangeeta; Juneja, J. K.; Prakash, Chandra; Raina, K. K.

    2011-11-22

    Nickel Ferrite among all the magneto ceramic materials have been studied very much due to its large number of applications. But there is a large scope of modification of its properties. Thus people still working on it for improvisation of its properties via compositional and structural modifications. Present paper reporting the preparation and characterization of iron deficient Nickel ferrite for different sintering temperature. Ferrite samples having the general formula NiFe1.98O{sub 4} were prepared using the standard ceramic method. The phase formation was confirmed by X-ray diffraction technique. The effect of sintering temperature on the electrical properties and resistivity was studied. The data shows that dielectric properties are highly dependent on the sintering temperature.

  14. Iron Ore Industry Emissions as a Potential Ecological Risk Factor for Tropical Coastal Vegetation

    NASA Astrophysics Data System (ADS)

    Kuki, Kacilda N.; Oliva, Marco A.; Pereira, Eduardo G.

    2008-07-01

    In the coastal zone of the Espírito Santo state, Brazil, fragments of restinga, which form a natural ecosystem, share their space with an increasing number of iron ore industries. The iron ore dust and SO2 originating from the industry processing activities can interfere with the vegetation of the adjacent ecosystems at various levels. This study was undertaken in order to evaluate the effects of industry emissions on representative members of the restinga flora, by measuring physiological and phenological parameters. Foliar samples of Ipomoea pes caprae, Canavalia rosea, Sophora tomentosa, and Schinus terebinthifolius were collected at three increasing distances from an ore industry (1.0, 5.0, and 15.0 km), and were assessed for their dust deposition, chlorophyll, and Fe content. Phenological monitoring was focused on the formation of shoots, flowers, and fruits and was also performed throughout the course of a year. The results showed that the edaphic characteristics and the mineral constitutions of the plants were affected by industry emissions. In addition, the chlorophyll content of the four species increased with proximity to the industry. Phenological data revealed that the reproductive effort, as measured by fruit production, was affected by emissions and S. tomentosa was the most affected species. The use of an integrative approach that combines biochemical and ecological data indicates that the restinga flora is under stress due to industry emissions, which on a long-term basis may put the ecosystem at risk.

  15. Geology and geochemistry of the Macheng Algoma-type banded iron-formation, North China Craton: Constraints on mineralization events and genesis of high-grade iron ores

    NASA Astrophysics Data System (ADS)

    Wu, Huaying; Niu, Xianglong; Zhang, Lianchang; Pirajno, Franco; Luo, Huabao; Qin, Feng; Cui, Minli; Wang, Changle; Qi, Min

    2015-12-01

    The Macheng iron deposit is located in the eastern Hebei province of the North China Craton (NCC). It is hosted in Neoarchean metamorphic rocks of Baimiaozi formation in the Dantazi Group, consisting of biotite-leptynite, plagioclase-gneiss, plagioclase-amphibolite, migmatite, migmatitic granite and quartz schist. Geochemical analyses of the host biotite leptynite and plagioclase amphibolites show that their protoliths are both volcanics, inferred to be trachytic basalt and basaltic andesite, respectively. Based on the geochemical signature of the host rocks, together with geology of the iron deposit, it is inferred that the Macheng BIF is an Algoma-type iron exhalative formation, formed in an arc-related basin in the Neoarchean. Post-Archean Australian Shale (PAAS)-normalized rare earth elements (REEs) plus yttrium (Y) concentrations of different BIF ores with gneissic, striated and banded structure in the Macheng deposit, show similar patterns with depletions in light rare earth elements (LREEs) and middle rare earth elements (MREEs) relative to heavy rare earth elements (HREEs) and with apparently positive La, Y and Eu anomalies. Y/Ho ratios of the gneissic, striated and banded BIF ores vary from 37 to 56. These geochemical features of the BIF ores reveal their affinity with the sea water and the presence of a high-temperature hydrothermal component, indicating that both the seawater and high temperature hydrothermal fluids derived from alteration of oceanic basalts and komatiites may contribute to formation of the Macheng BIF. Geological, mineralogical and geochemical studies of the Macheng deposit recognized two kinds of high-grade iron ores. One is massive oxidized high-grade ore (Fe2O3T = 74.37-86.20 wt.%), mainly consisting of hematite with some magnetite, which shows geochemical characteristics of the gneissic, striated and banded BIF ores. The other type is magnetite high-grade ore, also massive and consisting of magnetite, with distinct characteristics

  16. Assessment of reduction behavior of hematite iron ore pellets in coal fines for application in sponge ironmaking

    SciTech Connect

    Kumar, M.; Patel, S.K.

    2009-07-01

    Studies on isothermal reduction kinetics (with F grade coal) in fired pellets of hematite iron ores, procured from four different mines of Orissa, were carried out in the temperature range of 850-1000C to provide information for the Indian sponge iron plants. The rate of reduction in all the fired iron ore pellets increased markedly with a rise of temperature up to 950C, and thereafter it decreased at 1000C. The rate was more intense in the first 30 minutes. All iron ores exhibited almost complete reduction in their pellets at temperatures of 900 and 950C in 2 hours' heating time duration, and the final product morphologies consisted of prominent cracks. The kinetic model equation 1-(1-a){sup 1/3}=kt was found to fit best to the experimental data, and the values of apparent activation energy were evaluated. Reductions of D. R. Pattnaik and M. G. Mohanty iron ore pellets were characterized by higher activation energies (183 and 150 kJ mol{sup -1}), indicating carbon gasification reaction to be the rate-controlling step. The results established lower values of activation energy (83 and 84 kJ mol{sup -1}) for the reduction of G. M. OMC Ltd. and Sakaruddin iron ore pellets, proposing their overall rates to be controlled by indirect reduction reactions.

  17. Carbothermic Reduction of Nickeliferous Laterite Ores for Nickel Pig Iron Production in China: A Review

    NASA Astrophysics Data System (ADS)

    Rao, Mingjun; Li, Guanghui; Jiang, Tao; Luo, Jun; Zhang, Yuanbo; Fan, Xiaohui

    2013-11-01

    Both the consumption and production of crude stainless steel in China rank first in the world. In 2011, the nickel production in China amounted to 446 kilotons, with the proportion of electrolytic nickel and nickel pig iron (NPI) registering 41.5% and 56.5%, respectively. NPI is a low-cost feedstock for stainless steel production when used as a substitute for electrolytic nickel. The existing commercial NPI production processes such as blast furnace smelting, rotary kiln-electric furnace smelting, and Krupp-Renn (Nipon Yakin Oheyama) processes are discussed. As low-temperature (below 1300°C) reduction of nickeliferous laterite ores followed by magnetic separation could provide an alternative avenue without smelting at high temperature (~1500°C) for producing ferronickel with low cost, the fundamentals and recent developments of the low-temperature reduction of nickeliferous laterite ores are reviewed.

  18. Chelatometric determination of calcium and magnesium in iron ores, slags, anorthosite, limestone, copper-nickel-lead-zinc ores and divers materials.

    PubMed

    Hitchen, A; Zechanowitsch, G

    1980-03-01

    Chelatometric methods for the determination of calcium and magnesium in iron ores, slags, anorthosite, copper-nickel-lead-zinc ores and various other materials are described. Potential interfering elements are masked with triethanolamine and potassium cyanide. In one aliquot calcium is titrated at pH > 12, with calcein and thymolphthalein mixed indicator and in another aliquot calcium and magnesium are titrated in ammonia buffer, with o-cresolphthalein complexone screened with Naphthol Green B as indicator. The results compare favourably with certified values for reference materials of diverse nature. PMID:18962661

  19. Pressurized chemical-looping combustion of coal with an iron ore-based oxygen carrier

    SciTech Connect

    Xiao, Rui; Song, Min; Zhang, Shuai; Shen, Laihong; Song, Qilei; Lu, Zuoji

    2010-06-15

    Chemical-looping combustion (CLC) is a new combustion technology with inherent separation of CO{sub 2}. Most of the previous investigations on CLC of solid fuels were conducted under atmospheric pressure. A pressurized CLC combined cycle (PCLC-CC) system is proposed as a promising coal combustion technology with potential higher system efficiency, higher fuel conversion, and lower cost for CO{sub 2} sequestration. In this study pressurized CLC of coal with Companhia Valedo Rio Doce (CVRD) iron ore was investigated in a laboratory fixed bed reactor. CVRD iron ore particles were exposed alternately to reduction by 0.4 g of Chinese Xuzhou bituminous coal gasified with 87.2% steam/N{sub 2} mixture and oxidation with 5% O{sub 2} in N{sub 2} at 970 C. The operating pressure was varied between 0.1 MPa and 0.6 MPa. First, control experiments of steam coal gasification over quartz sand were performed. H{sub 2} and CO{sub 2} are the major components of the gasification products, and the operating pressure influences the gas composition. Higher concentrations of CO{sub 2} and lower fractions of CO, CH{sub 4}, and H{sub 2} during the reduction process with CVRD iron ore was achieved under higher pressures. The effects of pressure on the coal gasification rate in the presence of the oxygen carrier were different for pyrolysis and char gasification. The pressurized condition suppresses the initial coal pyrolysis process while it also enhances coal char gasification and reduction with iron ore in steam, and thus improves the overall reaction rate of CLC. The oxidation rates and variation of oxygen carrier conversion are higher at elevated pressures reflecting higher reduction level in the previous reduction period. Scanning electron microscope and energy-dispersive X-ray spectroscopy (SEM-EDX) analyses show that particles become porous after experiments but maintain structure and size after several cycles. Agglomeration was not observed in this study. An EDX analysis demonstrates

  20. A greenhouse trial to investigate the ameliorative properties of biosolids and plants on physicochemical conditions of iron ore tailings: Implications for an iron ore mine site remediation.

    PubMed

    Cele, Emmanuel Nkosinathi; Maboeta, Mark

    2016-01-01

    An iron ore mine site in Swaziland is currently (2015) in a derelict state as a consequence of past (1964-1988) and present (2011 - current) iron ore mining operations. In order to control problems associated with mine wastes, the Swaziland Water Services Corporation (SWSC) recently (2013) proposed the application of biosolids in sites degraded by mining operations. It is thought that this practice could generally improve soil conditions and enhance plant reestablishment. More importantly, the SWSC foresees this as a potential solution to the biosolids disposal problems. In order to investigate the effects of biosolids and plants in soil physicochemical conditions of iron mine soils, we conducted two plant growth trials. Trial 1 consisted of tailings that received biosolids and topsoil (TUSB mix) while in trial 2, tailings received biosolids only (TB mix). In the two trials, the application rates of 0 (control), 10, 25, 50, 75 and 100 t ha(-1) were used. After 30 days of equilibration, 25 seeds of Cynodon dactylon were sown in each pot and thinned to 10 plants after 4 weeks. Plants were watered twice weekly and remained under greenhouse conditions for 12 weeks, subsequent to which soils were subjected to chemical analysis. According to the results obtained, there were significant improvements in soil parameters related to fertility such as organic matter (OM), water holding capacity (WHC), cation exchange capacity (CEC), ammonium [Formula: see text] , magnesium (Mg(2+)), calcium (Ca(2+)) and phosphorus ( [Formula: see text] ). With regard to heavy metals, biosolids led to significant increases in soil total concentrations of Cu, Zn, Cd, Hg and Pb. The higher concentrations of Zn and Cu in treated tailings compared to undisturbed adjacent soils are a cause for concern because in the field, this might work against the broader objectives of mine soil remediation, which include the recolonization of reclaimed sites by soil-dwelling organisms. Therefore, while

  1. Effect of the dispersion of iron and nickel powders on the phase transformation temperatures and the sintering kinetics

    NASA Astrophysics Data System (ADS)

    Oglezneva, S. A.; Spivak, L. V.; Kachenyuk, M. N.; Portalov, N.

    2015-03-01

    Using differential calorimetry and dilatometry, it is found that the temperatures of the onset and the end of the ferrite-austenite transformation in the nanodispersed iron powder reduced from hydroxide are 20-30°C lower than those of the microdispersed powders formed by melt sputtering and carbonyl dissociation. An analysis of the calculated coefficients of Ivensen's equation of the sintering kinetics and the activation energy of sintering of iron and nickel powders with various dispersions at temperatures 900 and 1100°C shows that a high concentration of structural defects at temperatures close to the temperature of the onset of the phase transformation activates sintering. The sintering mechanism of microdispersed carbonyl iron and nickel powders is assumed to be viscous flow, and that of the nanodispersed powders is the grainboundary diffusion.

  2. Study of nonisothermal reduction of iron ore-coal/char composite pellet

    NASA Astrophysics Data System (ADS)

    Dutta, S. K.; Ghosh, A.

    1994-01-01

    Cold-bonded composite pellets, consisting of iron ore fines and fines of noncoking coal or char, were prepared by steam curing at high pressure in an autoclave employing inorganic binders. Dry compressive strength ranged from 200 to 1000 N for different pellets. The pellets were heated from room temperature to 1273 K under flowing argon at two heating rates. Rates of evolution of product gases were determined from gas Chromatographie analysis, and the temperature of the sample was monitored by thermocouple as a function of time during heating. Degree of reduction, volume change, and compressive strength of the pellets upon reduction were measured subsequently. Degree of reduction ranged from 46 to 99 pct. Nonisothermal devolatilization of coal by this procedure also was carried out for comparison. It has been shown that a significant quantity (10 to 20 pct of the pellet weight) of extraneous H2O and CO2 was retained by dried pellets. This accounted for the generation of additional quantities of H2 and CO during heating. Carbon was the major reductant, but reduction by H2 also was significant. Ore-coal and ore-char composites exhibited a comparable degree of reduction. However, the former showed superior postreduction strength due to a smaller amount of swelling upon reduction.

  3. Grinding Wear Behaviour of Stepped Austempered Ductile Iron as Media Material During Comminution of Iron Ore in Ball Mills

    SciTech Connect

    Raghavendra, H.; Bhat, K. L.; Udupa, K. Rajendra; Hegde, M. M. Rajath

    2011-01-17

    An attempt has been made to evaluate the suitability of austempered ductile iron (ADI) as media material for grinding iron ore in a ball mill. Spheroidal graphite (S.G) iron balls are austenitised at 900 deg. C for 60 minutes and given stepped austempering treatment at 280 deg. C for 30 minutes and 60 minutes followed by 380 deg. C for 60 minutes in each case. These materials are characterised by measuring hardness, analysing X-ray diffraction (X-RD), studying microstructure using optical and scanning electron microscope (SEM). Grinding wear behaviour of these materials was assessed for wear loss in wet condition at different pH value of the mineral slurry and found that the wear rate of grinding media material decreases with increase in pH of the slurry. The wear resistance of ADI balls were compared with forged En31 steel balls and found that the stepped austempered ductile iron is superior to forged En31 steel balls.

  4. Mineralogical and Beneficiation Studies of a Low Grade Iron Ore Sample

    NASA Astrophysics Data System (ADS)

    Dwari, R. K.; Rao, D. S.; Reddy, P. S. R.

    2014-10-01

    Investigations were carried out, to establish its amenability for physical beneficiation on a low grade siliceous iron ore sample by magnetic separation. Mineralogical studies, with the help of microscope as well as XRD, SEM-EDS revealed that the sample consists of magnetite, hematite and goethite as major opaque oxide minerals where as quartz and kaolinite form the gangue minerals in the sample. Processes involving combination of classification, dry magnetic separation and wet magnetic separation were carried out to upgrade the low grade siliceous iron ore sample to make it suitable as a marketable product. The sample was first ground and each closed size sieve fractions were subjected to dry magnetic separation and it was observed that limited upgradation is possible. The ground sample was subjected to different finer sizes and separated by wet low intensity magnetic separator. Dry beneficiation studies by Permaroll separator indicated that it is possible to get a product with 60.2 % Fe at 22 % weight recovery. It is possible to get an over all concentrate with 54 % Fe at 32.4 % weight recovery by combination of size reduction followed by LIMS and WHIMS.

  5. Palaeoproterozoic metavolcanic and metasedimentary succession hosting the Dannemora iron ore deposits, Bergslagen region, Sweden

    NASA Astrophysics Data System (ADS)

    Dahlin, P.

    2012-04-01

    The Dannemora inlier constitutes some of the best preserved primary structures and textures in the metavolcanic and metasedimentary rocks in the Bergslagen region. The aim for this study was to define and interpret the primary textures and deposition environment to obtain a better understanding of the palaeoenvironment in which the Dannemora iron ore deposit formed. In addition, the region has been subjected to at least two fold episodes therefore the establishment of stratigraphy and younging directions were crucial for structural interpretations. The Bergslagen region, located in the south-central Sweden, represents a back-arc setting active c. 1.9 Ga and consisted of numerous large calderas, that accommodated pyroclastic deposits of great thicknesses. The Dannemora inlier is composed of the supracrustal the Dannemora Formation, which is dominated by of metavolcanic rocks and subordinated by marble. The succession is 700-800 m and is divided into a lower and an upper member. The latter hosts the second largest iron ore deposit in the Bergslagen region. The ore is hosted by manganiferous skarn and dolomitic carbonate (marble) and is situated within uppermost part of the upper member positioned in an isoclinal syncline. From reflection seismic imaging and 3-D processing, the ore has been interpreted to reach depths of c. 2000 m. The presence of an anticline west of the ore bearing syncline is suggested by the geochemical similarities of rock units. Undisturbed layers of ash-siltstone with normal grading and fluid-escape structures, units of pyroclastic density currents and ash-fall in the eastern part of the Dannemora inlier indicate subaqueous deposition below wave base of the upper member. Reworking of the volcaniclastic deposits is evident in e.g. channels and cross-bedding, on the other hand, implies deposition above wave base of the upper member in the central part of Dannemora inlier. The thickness of the marble in the eastern part is c. 80 m and in the

  6. Structural and mechanical study of the sintering effect in hydroxyapatite doped with iron oxide

    NASA Astrophysics Data System (ADS)

    Filho, F. P.; Nogueira, R. E. F. Q.; Graça, M. P. F.; Valente, M. A.; Sombra, A. S. B.; Silva, C. C.

    2008-10-01

    Calcium phosphates are very important for applications in medicine due to their properties such as biocompatibility and bioactivity. In order to improve their properties, substitution of calcium with other ions has been proposed. Partial substitution of calcium by different ions has been made as a way to improve the properties of the calcium phosphates and also to allow new applications of apatites in medicine. In this work, hydroxyapatite [Ca 10(PO 4) 6(OH) 2-HAP], prepared by high-energy dry milling (20 h), was mixed with different amounts of iron oxide (0.5, 1, 2.5 and 5 wt%). The mixtures were calcinated at 900 °C for 5 h with a heating rate of 3 °C/min in an attempt to introduce the iron oxide in the HAP structure. Small discs (12.5 mm ∅) were uniaxially pressed under a load of 2 t for 2 min. The pellets were sintered at 1000, 1200 and 1300 °C for 5 h in air. The main purpose of this work is to study why the iron oxide concentration and the heat treatment of the samples change the microhardness of the obtained ceramics. The sintered samples were characterized by X-ray diffraction (XRD), Vickers Microhardness and scanning electron microscopy (SEM).

  7. The effect of Mo on the characteristics of a plasma nitrided layer of sintered iron

    NASA Astrophysics Data System (ADS)

    Bendo, T.; Maliska, A. M.; Acuña, J. J. S.; Binder, C.; Hammes, G.; Consoni, D. R.; Klein, A. N.

    2016-02-01

    Samples of PM (powder metallurgy) plain iron were superficially enriched with Mo during a sintering process using a DC discharge. The Mo atoms from the cathode produced an enriched layer of approximately 15-20 μm thick, and it was enriched with up to 2.0 at.% Mo. Subsequently, the samples were plasma nitrided in a gas mixture (N2/H2) at different temperatures and nitrogen concentrations. The effect of the molybdenum on the plasma nitrided layer of sintered iron was investigated. Abnormal nitride morphologies that developed in the surface layer were observed. The presence of Mo that was substitutionally dissolved in ferrite influences the nucleation and growth of the iron-nitride compound layer. The microstructure and (local) composition changes of the layers were investigated using scanning and transmission electron microscopy (SEM and TEM), X-ray diffraction (XRD), energy dispersive X-ray (EDX) and glow discharge optical emission spectroscopy (GDOES) analyses. To evaluate the mechanical properties, Vickers microhardness tests were conducted along the sample cross-sections. According to the nitriding conditions, submicroscopic fcc Mo2N-type nitrides that are coherent with the α-Fe matrix develop, as confirmed by the TEM analysis and by the broadening of the diffraction lines in the X-ray diffractogram. Molybdenum nitrides, γ-Mo2N, with an fcc structure and sphere-like shapes were observed on the sample surface where the Mo concentrations were higher.

  8. Changes in diffusivity due to sintering in metallized iron oxide pellets

    NASA Astrophysics Data System (ADS)

    Wright, J. K.; Morrison, A. L.

    1982-09-01

    The work discussed in this communication forms part of a much larger study aimed at the mathematical and experimental simulation of direct reduction processes occurring in shaft furnaces of the Midrex, HyL III, Purofer, and Nippon Steel Corporation types. In these processes, iron oxide burdens are subjected to environments in which both the temperature and gas compositions change continuously. Previous work1 showed that reduction under such non-isothermal conditions caused iron oxide pellets initially to swell by up to 10 pct and then shrink to give overall pellet contractions of up to 15 pct by the latter stages of reduction. Microstructural examination indicated that the pellet contractions were due to sintering of the porous, high surface-area iron formed in the initial stages of reduction. The sintering reaction is advantageous in that it tends to increase the strength of the metallized pellets;2 however, the accompanying structural changes can also impede the diffusion of reacting gases into and out of the pellets and thus retard the reaction rates.

  9. 20 CFR 404.1084 - Gain or loss from disposition of property; capital assets; timber, coal, and iron ore...

    Code of Federal Regulations, 2013 CFR

    2013-04-01

    ... 20 Employees' Benefits 2 2013-04-01 2013-04-01 false Gain or loss from disposition of property; capital assets; timber, coal, and iron ore; involuntary conversion. 404.1084 Section 404.1084 Employees' Benefits SOCIAL SECURITY ADMINISTRATION FEDERAL OLD-AGE, SURVIVORS AND DISABILITY INSURANCE (1950- ) Employment, Wages, Self-Employment,...

  10. Characterization of haul road dust in an Indian opencast iron ore mine

    NASA Astrophysics Data System (ADS)

    Sinha, Subrato; Banerjee, S. P.

    Vehicular traffic on unpaved haul roads of the opencast mines has been identified as the most prolific source of fugitive dust. An intensive study was carried out in Noamundi Iron ore mines of Tata Iron and Steel Co. in January-February 1994 to characterize the airborne aerosol mainly contributed from unpaved haul road, traffic exhaust and re-entrained dust from the other activities of the mine. Percentage of suspended particulate matter at the various size ranges and free silica content of each of the size ranges of haul road dust were determined. Concentrations of eight trace elements, namely, zinc, copper, lead, manganese, cobalt, nickel, cadmium and iron were determined and found to be varying in the range 13.92-16.34, 0.06-0.09, 0.71-0.79, 0.14-0.15, 0.08-0.11, 0.15-0.17, 0.003-0.004 and 390-401.20 μg m -3, respectively. A study on enrichment factor and varimax rotated factor analysis indicates the four major sources namely soil/road dust, vehicle exhaust, metallic corrosion and, galvanized material, tire wear and zinc compound in rubber material which appear to contribute trace elements to airborne aerosol.

  11. A risk assessment for exposure to grunerite asbestos (amosite) in an iron ore mine.

    PubMed

    Nolan, R P; Langer, A M; Wilson, R

    1999-03-30

    The potential for health risks to humans exposed to the asbestos minerals continues to be a public health concern. Although the production and use of the commercial amphibole asbestos minerals-grunerite (amosite) and riebeckite (crocidolite)-have been almost completely eliminated from world commerce, special opportunities for potentially significant exposures remain. Commercially viable deposits of grunerite asbestos are very rare, but it can occur as a gangue mineral in a limited part of a mine otherwise thought asbestos-free. This report describes such a situation, in which a very localized seam of grunerite asbestos was identified in an iron ore mine. The geological occurrence of the seam in the ore body is described, as well as the mineralogical character of the grunerite asbestos. The most relevant epidemiological studies of workers exposed to grunerite asbestos are used to gauge the hazards associated with the inhalation of this fibrous mineral. Both analytical transmission electron microscopy and phase-contrast optical microscopy were used to quantify the fibers present in the air during mining in the area with outcroppings of grunerite asbestos. Analytical transmission electron microscopy and continuous-scan x-ray diffraction were used to determine the type of asbestos fiber present. Knowing the level of the miner's exposures, we carried out a risk assessment by using a model developed for the Environmental Protection Agency. PMID:10097051

  12. A risk assessment for exposure to grunerite asbestos (amosite) in an iron ore mine

    PubMed Central

    Nolan, R. P.; Langer, A. M.; Wilson, Richard

    1999-01-01

    The potential for health risks to humans exposed to the asbestos minerals continues to be a public health concern. Although the production and use of the commercial amphibole asbestos minerals—grunerite (amosite) and riebeckite (crocidolite)—have been almost completely eliminated from world commerce, special opportunities for potentially significant exposures remain. Commercially viable deposits of grunerite asbestos are very rare, but it can occur as a gangue mineral in a limited part of a mine otherwise thought asbestos-free. This report describes such a situation, in which a very localized seam of grunerite asbestos was identified in an iron ore mine. The geological occurrence of the seam in the ore body is described, as well as the mineralogical character of the grunerite asbestos. The most relevant epidemiological studies of workers exposed to grunerite asbestos are used to gauge the hazards associated with the inhalation of this fibrous mineral. Both analytical transmission electron microscopy and phase-contrast optical microscopy were used to quantify the fibers present in the air during mining in the area with outcroppings of grunerite asbestos. Analytical transmission electron microscopy and continuous-scan x-ray diffraction were used to determine the type of asbestos fiber present. Knowing the level of the miner’s exposures, we carried out a risk assessment by using a model developed for the Environmental Protection Agency. PMID:10097051

  13. Tribological behaviour and statistical experimental design of sintered iron-copper based composites

    NASA Astrophysics Data System (ADS)

    Popescu, Ileana Nicoleta; Ghiţă, Constantin; Bratu, Vasile; Palacios Navarro, Guillermo

    2013-11-01

    The sintered iron-copper based composites for automotive brake pads have a complex composite composition and should have good physical, mechanical and tribological characteristics. In this paper, we obtained frictional composites by Powder Metallurgy (P/M) technique and we have characterized them by microstructural and tribological point of view. The morphology of raw powders was determined by SEM and the surfaces of obtained sintered friction materials were analyzed by ESEM, EDS elemental and compo-images analyses. One lot of samples were tested on a "pin-on-disc" type wear machine under dry sliding conditions, at applied load between 3.5 and 11.5 × 10-1 MPa and 12.5 and 16.9 m/s relative speed in braking point at constant temperature. The other lot of samples were tested on an inertial test stand according to a methodology simulating the real conditions of dry friction, at a contact pressure of 2.5-3 MPa, at 300-1200 rpm. The most important characteristics required for sintered friction materials are high and stable friction coefficient during breaking and also, for high durability in service, must have: low wear, high corrosion resistance, high thermal conductivity, mechanical resistance and thermal stability at elevated temperature. Because of the tribological characteristics importance (wear rate and friction coefficient) of sintered iron-copper based composites, we predicted the tribological behaviour through statistical analysis. For the first lot of samples, the response variables Yi (represented by the wear rate and friction coefficient) have been correlated with x1 and x2 (the code value of applied load and relative speed in braking points, respectively) using a linear factorial design approach. We obtained brake friction materials with improved wear resistance characteristics and high and stable friction coefficients. It has been shown, through experimental data and obtained linear regression equations, that the sintered composites wear rate increases

  14. Microbial Variants from Iron Ore Slimes: Mineral Specificity and pH Tolerance.

    PubMed

    Abhilash; Ghosh, A; Pandey, B D; Sarkar, S

    2015-12-01

    This paper describes the isolation of the native bacterial strains from the iron ore mines slime pond and its extremophilic characteristics. The two microbial isolates designated as CNIOS-1 and CNIOS-2 were grown in selective silicate broth at pH 7.0 and the organisms were tested for their selective adhesion on silicate and alumina minerals. The silicate bacteria with their exopolymers are very potent to grow over aluminosilicates. It was established that CNIOS-1 grew preferentially in the presence of silicate mineral compared to CNIOS-2 which grew in the presence of alumina. The organisms were tested for growth at various pH and trials were carried to define their efficacy for eventual applications to remove gangue minerals of silica and alumina from the raw material. PMID:26543269

  15. Distribution behavior of phosphorus in the coal-based reduction of high-phosphorus-content oolitic iron ore

    NASA Astrophysics Data System (ADS)

    Sun, Yong-sheng; Han, Yue-xin; Gao, Peng; Ren, Duo-zhen

    2014-04-01

    This study focuses on the reduction of phosphorus from high-phosphorus-content oolitic iron ore via coal-based reduction. The distribution behavior of phosphorus (i.e., the phosphorus content and the phosphorus distribution ratio in the metal, slag, and gas phases) during reduction was investigated in detail. Experimental results showed that the distribution behavior of phosphorus was strongly influenced by the reduction temperature, the reduction time, and the C/O molar ratio. A higher temperature and a longer reaction time were more favorable for phosphorus reduction and enrichment in the metal phase. An increase in the C/O ratio improved phosphorus reduction but also hindered the mass transfer of the reduced phosphorus when the C/O ratio exceeded 2.0. According to scanning electron microscopy analysis, the iron ore was transformed from an integral structure to metal and slag fractions during the reduction process. Apatite in the ore was reduced to P, and the reduced P was mainly enriched in the metal phase. These results suggest that the proposed method may enable utilization of high-phosphorus-content oolitic iron ore resources.

  16. Utilization of Lime Fines as an Effective Binder as well as Fluxing Agent for Making Fluxed Iron Ore Pellets

    NASA Astrophysics Data System (ADS)

    Mandal, Arup Kumar; Sarkar, Alok; Sinha, Om Prakash

    2016-04-01

    A laboratory study was carried out to characterize the physical, chemical and mechanical properties of lime fluxed (varying basicity 0-2) hematite iron ore pellets. Lime was used as additive as well as fluxing agent for making iron ore pellets. The effect of additives on different properties of pellets was studied. The findings show that on increasing the addition of lime, more of calcium-alumino-silicate phases were produced as confirmed by SEM-EDAX analysis. These phases have low melting points, which enhances sticking behaviour of pellets, as well as imparts strength to the pellets (resulting increasing compressive strength, tumbler, abrasion and shatter index) but decreases the porosity. The low basicity pellets were found predominantly oxide-bonded, while the high basicity pellets were mostly slag-bonded. This means that the pellet should be fired at sufficiently high enough temperature to generate liquid phases to get the sufficient strength but not so high as to cause the pellets to stick to each other. The obtained properties of these fluxed pellets were compared with the properties of iron ore lump and pellets, which are being used conventionally in the blast furnace for production of iron and steel.

  17. Did the Kiruna iron ores form as a result of a metasomatic or igneous process? New U-Pb and Nd data for the iron oxide apatite ores and their host rocks in the Norrbotten region of northern Sweden

    NASA Astrophysics Data System (ADS)

    Westhues, A.; Hanchar, J. M.; Whitehouse, M. J.; Fisher, C. M.

    2012-12-01

    A number of iron deposits near Kiruna in the Norrbotten region of northern Sweden are of the iron oxide apatite (IOA) type of deposits; also referred to as Kiruna-type deposits. They are commonly considered a subgroup or end-member of iron oxide copper gold (IOCG) deposits, containing no economic grades of copper or gold. Both IOCG and IOA deposits are characterized by abundant low-Ti Fe oxides, an enrichment in REE, and intense sodium and potassium wall-rock alteration adjacent to the ores. Deposits of these types are of a great economic importance, not only for iron, but also for other elements such as rare earth elements (REE) or uranium. Kiruna, the type locality of the IOA type of mineral deposits, is the focus of this study. Despite a century-long mining history and 2500 Mt of iron ore produced in the region to date (with grades of 30 to 70 wt.% Fe), the genesis of these deposits is poorly understood: theories of a magmatic vs. a hydrothermal or metasomatic origin have been debated, and the timing of mineralization of the ores in the Norbotten region has never been directly dated. The results anticipated from this study will provide a better understanding of the nature of the IOA type of mineral deposits and their relation to IOCG deposits such as Olympic Dam in Australia. An array of geochemical methods is used in order to gain insights on the emplacement history of the host rocks, their subsequent alteration, and the ore genesis of these deposits. This includes in situ U/Pb geochronology of zircon, monazite, and titanite to constrain the timing between host rock emplacement, alteration and mineralization. Isotopic data from whole rocks and in situ at mineral scale will provide constraints on the involvement of hydrothermal fluids and their possible sources, as well as on the sources of Fe, U, and the REE. Newly obtained Sm-Nd isotopic data points to distinct source differences between host rocks, ore and alteration related samples. Preliminary in situ U

  18. Closed Die Deformation Behavior of Cylindrical Iron-Alumina Metal Matrix Composites During Cold Sinter Forging

    NASA Astrophysics Data System (ADS)

    Prasanna Kumar, Undeti Jacob; Gupta, Pallav; Jha, Arun Kant; Kumar, Devendra

    2015-09-01

    The present paper aims to study the closed die deformation behavior of cylindrical Fe-Al2O3 metal matrix composites (MMCs). Closed die was manufactured by machining the high carbon steel block followed by oil quenching and then finishing. Samples sintered at a temperature of 1100 °C for 1 h were characterized with X-ray diffraction and scanning electron microscopy, which showed the formation of Fe, Al2O3 and nano size FeAl2O4 phases respectively. Density and hardness of the composite samples were determined after sintering. Closed die deformation studies of the prepared composite samples were carried under three different interfacial frictional conditions i.e. dry, solid lubricating and liquid lubricating. Hardness, density and metallographic characterizations were also done for the deformed samples. On comparing the micrographs of the samples before and after deformation it was revealed that in deformed specimens recrystallization has taken place due to the difference in the energy between the strained iron matrix and unstrained alumina reinforcement during closed die forging process. Experimental density of the samples was also verified with the theoretical density using the standard equations. It is expected that the results of the present investigations will be helpful in developing quality MMC components for wide industrial applications.

  19. Statistical and neural network analysis of hyperspectral radiometric data to characterise hematite of Singbhum iron ore belt, India

    NASA Astrophysics Data System (ADS)

    Magendran, T.; Sanjeevi, S.

    2014-11-01

    The demand for iron ore has increased in the recent years, thereby necessitating the adoption of rapid and accurate approaches to iron ore exploration and its grade-assessment. It is in this context that hyperspectral radiometry is seen as a potential tool. This paper examines the potential of hyperspectral radiometry in the visible, NIR and SWIR regions of the EMR to assess the grades of hematite of the western Singhbhum iron ore belt of eastern India, in a rapid manner. Certain spectro-radiometric measurements and geochemical analysis were carried out and the results have been presented. From the spectral measurements, it is seen that the strength of reflectance and absorption at definite wavelength regions is controlled by the chemical composition of the iron ores. It is observed that the primary spectral characteristics of these hematite lie in the 650-750nm, 850 to 900nm and 2130-2230nm regions. The laboratory based hyperspectral signatures and multiple regression analysis of spectral parameters and geochemical parameters (Fe2O3% and Al2O3%) predicted the concentration of iron and alumina content in the hematite. A very strong correlation (R2=0.96) between the spectral parameters and Fe% in the hematite with a minimum error of 0.1%, maximum error of 7.4% and average error of 2.6% is observed. Similarly, a very strong correlation (R2=0.94) between the spectral parameters and Al2O3% in the iron ores with a minimum error of 0.04%, maximum error of 7.49% and average error of 2.5% is observed. This error is perhaps due to the presence of other components (SiO2, TiO2, P2O etc.) in the samples which can alter the degree of reflectance and hence the spectral parameters. Neural network based multi-layer perception (MLP) analysis of various spectral parameters and geochemical parameters helped to understand the relative importance of the spectral parameters for predictive models. The strong correlations (Iron: R2=0.96; Alumina: R2=0.94) indicate that the laboratory

  20. [Iron ore, economic geology and networks of experts between Wisconsin and the state of Minas Gerais, 1881-1914].

    PubMed

    Fischer, Georg

    2014-01-01

    This article deals with the "discovery" of Brazilian iron ore from two perspectives. The first examines the increasing emphasis of the geosciences and their practical application and global reach since the second half of the nineteenth century. While in Brazil economic geology was integrated step by step into state institutions, at the global level it experienced its moment of triumph with the 11th International Geological Congress in 1910. The second deals with a specific social network with a decisive role in the race for Brazilian iron ore: with transnational experts juggling between the logic of the market and that of the academy. The article reveals the importance of local negotiations in the incorporation of the subsoil of Minas Gerais into the global space of mining. PMID:24554136

  1. An Innovative Magnetic Charging Chute to Improve Productivity of Sinter Machine at Rourkela Steel Plant

    NASA Astrophysics Data System (ADS)

    Selvam, Sambandham Thirumalai; Chaudhuri, Subhasis; Das, Arunaba; Singh, Mithilesh Kumar; Mahanta, H. K.

    Sintering is a process in sinter machine for agglomeration of iron ore and other raw material fines into a compact porous mass, i.e., sinter, used in Blast Furnaces as an iron bearing input charge material for hot metal production. 'Permeability' of sinter-bed on sinter machine i.e., the porosity in sinter-bed of charged materials, facilitates atmospheric air passes from the top to bottom across the depth of sinter-bed, when suction created from the bottom of the bed, for efficient heat carry over from top to bottom of the bed for complete burning of charged materials for effective sintering process controls the productivity of the sinter machine. The level of 'permeability' in sinter-bed is depending upon the effectiveness of 'charging chute' in size-wise 'segregation' of charge materials across the depth in sinter-bed, achieved due to differences in the sliding velocities of particles during charging into the moving sinter-bed. The permeability achieved by the earlier conventional 'charging chute' was limited due to its design and positional constraints in sinter machine. Improving the productivity of sinter machine, through increased permeability of sinter bed is successfully achieved through implementation of an innovatively designed and developed, "Magnetic Charging Chute" at Sinter Plant no. 2 of Rourkela Steel Plant. The induced magnetic force on the charged materials while the charge materials dropping down through the charge chute has improved the permeability of sinter bed through an unique method of segregating the para-magnetic materials and the finer materials of the charge materials to top layer of sinter bed along with improved size-wise segregation of charge materials. This has increased the productivity of the sinter machine by 3% and also reduced the solid fuel consumption i.e., coke breeze in input charge materials by 1 kg/t of sinter.

  2. Effect of reduction roasting by using bio-char derived from empty fruit bunch on the magnetic properties of Malaysian iron ore

    NASA Astrophysics Data System (ADS)

    Yunus, Nurul A.; Ani, Mohd H.; Salleh, Hamzah M.; Rashid, Rusila Z. A.; Akiyama, Tomohiro; Purwanto, Hadi; Othman, Nur E. F.

    2014-04-01

    Beneficiation of Malaysian iron ore is becoming necessary as iron resources are depleting. However, the upgrading process is challenging because of the weak magnetic properties of Malaysian iron ore. In this study, bio-char derived from oil palm empty fruit bunch (EFB) was utilized as an energy source for reduction roasting. Mixtures of Malaysian iron ore and the bio-char were pressed into briquettes and subjected to reduction roasting processes at 873-1173 K. The extent of reduction was estimated on the basis of mass loss, and the magnetization of samples was measured using a vibrating sample magnetometer (VSM). When reduced at 873 K, the original goethite-rich ore was converted into hematite. An increase in temperature to 1073 K caused a significant conversion of hematite into magnetite and enhanced the magnetic susceptibility and saturation magnetization of samples. The magnetic properties diminished at 1173 K as the iron ore was partially reduced to wustite. This reduction roasting by using the bio-char can assist in upgrading the iron ore by improving its magnetic properties.

  3. Reduction and immobilization of chromate in chromite ore processing residue with nanoscale zero-valent iron.

    PubMed

    Du, Jingjing; Lu, Jinsuo; Wu, Qiong; Jing, Chuanyong

    2012-05-15

    Chromite ore processing residue (COPR) poses a great environmental and health risk with persistent Cr(VI) leaching. To reduce Cr(VI) and subsequently immobilize in the solid matrix, COPR was incubated with nanoscale zero-valent iron (nZVI) and the Cr(VI) speciation and leachability were studied. Multiple complementary analysis methods including leaching tests, X-ray powder diffraction, X-ray absorption near edge structure (XANES) spectroscopy, and X-ray photoelectron spectroscopy (XPS) were employed to investigate the immobilization mechanism. Geochemical PHREEQC model calculation agreed well with our acid neutralizing capacity experimental results and confirmed that when pH was lowered from 11.7 to 7.0, leachate Cr(VI) concentrations were in the range 358-445mgL(-1) which contributed over 90% of dissolved Cr from COPR. Results of alkaline digestion, XANES, and XPS demonstrated that incubation COPR with nZVI under water content higher than 27% could result in a nearly complete Cr(VI) reduction in solids and less than 0.1mgL(-1) Cr(VI) in the TCLP leachate. The results indicated that remediation approaches using nZVI to reduce Cr(VI) in COPR should be successful with sufficient water content to facilitate electron transfer from nZVI to COPR. PMID:22417394

  4. Production and blast-furnace smelting of boron-alloyed iron-ore pellets

    SciTech Connect

    A.A. Akberdin; A.S. Kim

    2008-08-15

    Industrial test data are presented regarding the production (at Sokolovsk-Sarbaisk mining and enrichment enterprise) and blast-furnace smelting (at Magnitogorsk metallurgical works) of boron-alloyed iron-ore pellets (500000 t). It is shown that, thanks to the presence of boron, the compressive strength of the roasted pellets is increased by 18.5%, while the strength in reduction is doubled; the limestone consumption is reduced by 11%, the bentonite consumption is halved, and the dust content of the gases in the last section of the roasting machines is reduced by 20%. In blast-furnace smelting, the yield of low-sulfur (<0.02%) hot metal is increased from 65-70 to 85.1% and the furnace productivity from 2.17-2.20 to 2.27 t/(m{sup 3} day); coke consumption is reduced by 3-8 kg/t of hot metal. The plasticity and stamping properties of 08IO auto-industry steel are improved by microadditions of boron.

  5. Utilization of waste polyethylene terephthalate as a reducing agent in the reduction of iron ore composite pellets

    NASA Astrophysics Data System (ADS)

    Polat, Gökhan; Birol, Burak; Sarıdede, Muhlis Nezihi

    2014-08-01

    The increasing consumption of plastics inevitably results in increasing amounts of waste plastics. Because of their long degradation periods, these wastes negatively affect the natural environment. Numerous studies have been conducted to recycle and eliminate waste plastics. The potential for recycling waste plastics in the iron and steel industry has been underestimated; the high C and H contents of plastics may make them suitable as alternative reductants in the reduction process of iron ore. This study aims to substitute plastic wastes for coal in reduction melting process and to investigate their performance during reduction at high temperature. We used a common type of waste plastic, polyethylene terephthalate (PET), because of its high carbon and hydrogen contents. Composite pellets containing PET wastes, coke, and magnetite iron ore were reduced at selected temperatures of 1400 and 1450°C for reduction time from 2 to 10 min to investigate the reduction melting behavior of these pellets. The results showed that an increased temperature and reduction time increased the reduction ratio of the pellets. The optimum experimental conditions for obtaining metallic iron (iron nuggets) were reduction at 1450°C for 10 min using composite pellets containing 60% PET and 40% coke.

  6. Iron isotope and REE+Y composition of the Cauê banded iron formation and related iron ores of the Quadrilátero Ferrífero, Brazil

    NASA Astrophysics Data System (ADS)

    Mendes, Mônica; Lobato, Lydia M.; Kunzmann, Marcus; Halverson, Galen P.; Rosière, Carlos A.

    2016-04-01

    The Minas Supergroup banded iron formations (BIFs) of the Brazilian Quadrilátero Ferrífero (QF) mineral province experienced multiple deformational events synchronous with hypogene mineralization, which resulted in the metamorphism of BIFs to itabirites and their upgrade to high-grade iron ore. Here, we present rare earth element and yttrium (REE+Y) compositions together with iron isotope ratios of itabirites and their host iron orebodies from 10 iron deposits to constrain environmental conditions during BIF deposition and the effects of hypogene iron enrichment. The REE+Y characteristics of itabirites (positive Eu anomaly and LREE depletion) indicate hydrothermal iron contribution to the Minas basin. Iron isotope data and Ce anomalies suggest BIFs were precipitated by a combination of anoxic biological-mediated ferrous iron oxidation and abiotic oxidation in an environment with free oxygen (such as an oxygen oasis), perhaps related to increase in oxygen concentrations before the Great Oxidation Event (GOE). The similarity of the REE+Y composition of the itabirites from the different QF deformational domains, as well as to other Superior-type BIFs, indicates that the metamorphism and synchronous hydrothermal mineralization did not significantly affect the geochemical signature of the original BIFs. However, iron isotope compositions of iron ore vary systematically between deformational domains of the QF, likely reflecting the specific mineralization features in each domain.

  7. The control of H2S in biogas using iron ores as in situ desulfurizers during anaerobic digestion process.

    PubMed

    Zhou, Qiying; Jiang, Xia; Li, Xi; Jiang, Wenju

    2016-09-01

    In this study, five kinds of iron ores, limonite, hematite, manganese ore, magnetite and lava rock, were used as the in situ desulfurizers in the anaerobic digestion reactors to investigate their effects on controlling H2S in biogas. The results show that the addition of the five iron ores could significantly control the content of H2S in biogas, with the best performance for limonite. As limonite dosages increase (10-60 g/L), the contents of H2S in biogas were evidently decreased in the digesters with different initial sulfate concentrations (0-1000 mg/L). After the anaerobic digestion, the removed sulfur was mostly deposited on the surface of limonite. A possible mechanism of H2S control in biogas by limonite was proposed preliminarily, including adsorption, FeS precipitation, and Fe (III) oxidation. The results demonstrated that limonite was a promising in situ desulfurizer for controlling H2S in biogas with low cost and high efficiency. PMID:27209038

  8. The Remediation of Abandoned Iron Ore Mine Subsidence in Rockaway Township, New Jersey

    SciTech Connect

    Gartenberg, Gary; Poff, Gregory

    2010-06-30

    This report represents the twenty-seventh and Final Technical Progress Report issued in connection with the subsidence remediation projects undertaken by Rockaway Township in Morris County, New Jersey. This report provides a summary of the major project work accomplished during this last reporting period ending June 30, 2010 and a summary of the work accomplished since the agreement inception in 1997. This report is issued as part of the project reporting provisions set forth in the Cooperator's Agreement between the United States Government - Department of Energy, and Rockaway Township. The purpose of the Cooperator's Agreement is for the Department of Energy to provide technical and financial assistance in a coordinated effort with Rockaway Township to develop and implement a multi-phased plan to remediate ground stability problems associated with abandoned mining activity. Primarily during the 1800's, extensive iron ore mining and prospecting was undertaken in Rockaway Township, part of the Dover District Mining region in Morris County. The abandoned mining activity has resulted in public safety hazards associated with ground collapse and surface subsidence features evolving in both developed and undeveloped areas within Rockaway Township. At the Green Pond Mine site at the Township's Jacobs Road Compost Storage Facility, surface monitoring continued after completion of construction in September 2003. Surface monitoring was conducted periodically at the Mt. Hope Road subsidence work area and adjacent areas after the January 2000 construction effort. In March 2007, a seventh collapse occurred over a portion of the White Meadow Mine in a public roadway at the intersection of Iowa and Erie Avenues in Rockaway Township. After test drilling, this portion of the mine was remediated by drilling and grouting the stopes.

  9. The origin of terrestrial pisoliths and pisolitic iron ore deposits: Raindrops and sheetwash in a semi-arid environment

    NASA Astrophysics Data System (ADS)

    Lascelles, Desmond F.

    2016-07-01

    Ooliths evidently form by chemical precipitation in limnic, paralic, fluvial and marine environments, pisoliths, however, appear to be restricted to terrestrial environments. Typically composed of iron, aluminium and manganese sesquioxides with minor admixtures of quartz and kaolinite, they are widely distributed in tropical to subtropical regions overlying deeply weathered soil profiles. Although iron-, aluminium- and manganese-rich end members are important sources of these metals, their genesis is still enigmatic; their formation has never been observed or produced experimentally and current models for their origin are little more than guesses. A new model is presented based on a unique personal observation in which pisoliths are formed by the action of charged raindrops during thunderstorms impacting on dry deeply weathered powdery soils. The pisoliths are transported across pediments by sheetwash, accumulating as thick deposits in the valley floors. Pisolites are characteristically unfossiliferous and typically clearly pedogenic. The absence of fine depositional layering, fossil seeds, leaves and pollen in pisolites is explained by bioturbation and the action of soil organisms during extended pedogenesis while the major coarse bedding features derive from erosional and depositional events in the evolution of the pediment. Pisolitic iron ores (aka channel iron deposits, CID) are a special case of transported pisolitic ferricrust that form an important resource of medium grade iron ore (57-60 wt% Fe) in the Pilbara Region of Western Australia. Apart from minor deposits in the northern Yilgarn Province of Western Australia, they have not been found elsewhere. They differ from normal transported ferricrust and terrestrial pisolites not only in the exceptionally high iron and low alumina and silica content but also in containing abundant fossilised wood particles.

  10. Laser sintering of magnesia with nanoparticles of iron oxide and aluminum oxide

    NASA Astrophysics Data System (ADS)

    García, L. V.; Mendivil, M. I.; Roy, T. K. Das; Castillo, G. A.; Shaji, S.

    2015-05-01

    Nanoparticles of iron oxide (Fe2O3, 20-40 nm) and aluminum oxide (Al2O3, 50 nm) were mixed in different concentrations (3, 5 and 7 wt%) in a magnesium oxide (MgO) matrix. The mixture pellet was irradiated with 532 nm output from a Q-switched Nd:YAG laser using different laser fluence and translation speed for sintering. The refractory samples obtained were analyzed using X-ray diffraction technique, scanning electron microscopy and X-ray photoelectron spectroscopy. The results showed that the samples irradiated at translation speed of 110 μm/s and energy fluence of 1.7 J/cm2 with a concentration of 5 and 7 wt% of Fe2O3 presented the MgFe2O4 spinel-type phase. With the addition of Al2O3 nanoparticles, at a translation speed of 110 μm/s and energy fluence of 1.7 J/cm2, there were the formations of MgAl2O4 spinel phase. The changes in morphologies and microstructure due to laser irradiation were analyzed.

  11. Photosynthesis and oxidative stress in the restinga plant species Eugenia uniflora L. exposed to simulated acid rain and iron ore dust deposition: potential use in environmental risk assessment.

    PubMed

    Neves, Natália Rust; Oliva, Marco Antonio; da Cruz Centeno, Danilo; Costa, Alan Carlos; Ribas, Rogério Ferreira; Pereira, Eduardo Gusmão

    2009-06-01

    The Brazilian sandy coastal plain named restinga is frequently subjected to particulate and gaseous emissions from iron ore factories. These gases may come into contact with atmospheric moisture and produce acid rain. The effects of the acid rain on vegetation, combined with iron excess in the soil, can lead to the disappearance of sensitive species and decrease restinga biodiversity. The effects of iron ore dust deposition and simulated acid rain on photosynthesis and on antioxidant enzymes were investigated in Eugenia uniflora, a representative shrub species of the restinga. This study aimed to determine the possible utility of this species in environmental risk assessment. After the application of iron ore dust as iron solid particulate matter (SPM(Fe)) and simulated acid rain (pH 3.1), the 18-month old plants displayed brown spots and necrosis, typical symptoms of iron toxicity and injuries caused by acid rain, respectively. The acidity of the rain intensified leaf iron accumulation, which reached phytotoxic levels, mainly in plants exposed to iron ore dust. These plants showed the lowest values for net photosynthesis, stomatal conductance, transpiration, chlorophyll a content and electron transport rate through photosystem II (PSII). Catalase and superoxide dismutase activities were decreased by simulated acid rain. Peroxidase activity and membrane injury increased following exposure to acid rain and simultaneous SPM(Fe) application. Eugenia uniflora exhibited impaired photosynthetic and antioxidative metabolism in response to combined iron and acid rain stresses. This species could become a valuable tool in environmental risk assessment in restinga areas near iron ore pelletizing factories. Non-invasive evaluations of visual injuries, photosynthesis and chlorophyll a fluorescence, as well as invasive biochemical analysis could be used as markers. PMID:19321190

  12. Effect of particle fineness on the finely disseminated iron ore for beneficiation

    NASA Astrophysics Data System (ADS)

    Qiu, T. S.; Zhang, W. X.; Fang, X. H.; Gao, G. K.

    2013-06-01

    This paper focused on Oolitic hematite ore which consists of extremely unequal disseminated particles that are fine-grained and easy to become muddy, It presents the effect of particle fineness, roasting temperature and roasting time and other variables on the beneficiation of this ore. The effect of particle fineness on the concentrate quality was also studied after magnetic roasting, the so-called process of "magnetic roasting-stage grinding-low intensity magnetic separation-cationic reverse flotation" was adopted to treat the raw ore under various experimental conditions including particle fineness, roasting temperature and roasting time, etc. it is found the concentrate grade of TFe of raw ore can be increased from 48.32%(original) to 61.30% at a recovery rate of 80.73%. Results show that the effect of particle fineness on mineral processing indexes is significant.

  13. Structural-chemical features and morphology of glauconites in sedimentary iron ore of Bakchar prospect (Western Siberia)

    NASA Astrophysics Data System (ADS)

    Rudmin, M.; Reva, I.; Gunko, A.; Mazurov, A.; Abramova, R.

    2015-11-01

    The research embraces the investigation results of glauconites in Bakchar iron ore occurrences to evaluate the potential diversified commercial application of this mineral. The following lab methods were used to analyze the morphology, chemical composition and structure of glauconites: granulometric analysis, optical microscopy, electron microscopy, X-ray fluorescence analysis, atomic arc-emission analysis and infrared spectroscopy. Glauconite was classified according to morphology and grain color and chemical composition and some specific characteristics were also determined (relative content of absorbed water, random distribution of smectite flakes within the grain structures). The research results showed that pistacho-green glauconite grains are less subjected to alteration than greenish-yellow grains due to the content of potassium, iron, absorbed water and organic impurities.

  14. High-grade iron ore deposits of the Mesabi Range, Minnesota-product of a continental-scale proterozoic ground-water flow system

    USGS Publications Warehouse

    Morey, G.B.

    1999-01-01

    The Mesabi Range along the north edge of the Paleoproterozoic Penokean orogen in northern Minnesota has produced 3.6 billion metric tons of ore since its discovery in 1890. Of that amount, 2.3 billion metric tons were extracted from hematite- or geothite-rich deposits generally referred to as 'high-grade' ores. The high-grade ores formed as the Biwabik Iron-Formation was oxidized, hydrated, and leached by solutions flowing along open faults and fractures. The source of the ore-forming solutions has been debated since it was first proposed that the ores were weathering products formed by descending meteoritic ground-water flowing in late Mesozoic time. Subsequently others believed that the ores were better explained by ascending solutions, possbily hydrothermal solutions of pre-Phanerzoic age. Neither Wolff nor Gruner could reconcile their observations with a reasonable source for the solutions. In this paper, I build on modern mapping of the Mesabi Range and mine-specific geologic observations summarized in the literature to propose a conceptual model in which the high-grade ores formed from ascending solutions that were part of continent-scale topographic or gravity-driven ground-water system. I propose that the ground-water system was active during the later stages of the development of a coupled fold and thrust belt and foreland basin that formed during the Penokean orogen.

  15. Use of silicate shells to prevent sintering during thermally induced chemical ordering of iron platinum nanoparticles

    NASA Astrophysics Data System (ADS)

    Reed, Dwayne Fitzgerald

    Its very high value of magnetocrystalline anisotropy makes the L1 0 phase of FePt a leading candidate for future high density magnetic recording systems. FePt nanoparticles can be prepared by a number of chemical methods. However, these particles have a face-centered cubic structure, with low anisotropy and are superparamagnetic. They must be heated to temperatures above 500 °C to obtain the chemically ordered L10 phase. However, during heating the particles coalesce to give twinned grains with large sizes (10-30 nm). Here we provide a solution to the sintering problem by developing a sol-gel procedure for coating the FePt particles with an amorphous silica shell. The silica shell prevents the FePt particles from agglomerating when heated to 700 °C to effect chemical ordering. FePt nanoparticles were prepared by the super-hydride reduction of platinum(II) acetylacetonate and iron(II) chloride in hot diphenyl ether in the presence of oleylamine and oleic acid capping ligands. The particles had an average diameter of 5-6 nm, a face-centered cubic structure and were superparamagnetic. The particles were coated using a microemulsion process producing a 6 nm silicon oxide shell with a single nanoparticle core-shell structure. The nanoparticles were heated to 700 °C for times of 30 min and 1hr to achieve L10 phase transformation. These samples were annealed in a tube furnace under 95% Ar/5% H2. Many procedures were found to be ineffective. They mostly consisted of biphasic reaction systems and several trials where reaction variables were altered in search of the appropriate conditions. This work has impacted the search for a higher density magnetic recording medium by allowing the study of FePt under a protected environment while achieving chemical ordering. If the L10 FePt nanoparticles will be used in magnetic recording, the particles will require a hard coating to prevent wear. In the course of the present work, it has been shown that the silicate shells

  16. The development of microstructure during hydrogenation-disproportionation-desorption-recombination treatment of sintered neodymium-iron-boron-type magnets

    NASA Astrophysics Data System (ADS)

    Sheridan, R. S.; Harris, I. R.; Walton, A.

    2016-03-01

    The hydrogen absorption and desorption characteristics of the hydrogenation disproportionation desorption and recombination (HDDR) process on scrap sintered neodymium-iron-boron (NdFeB) type magnets have been investigated. At each stage of the process, the microstructural changes have been studied using high resolution scanning electron microscopy. It was found that the disproportionation reaction initiates at grain boundaries and triple points and then propagates towards the centre of the matrix grains. This process was accelerated at particle surfaces and at free surfaces produced by any cracks in the powder particles. However, the recombination reaction appeared to initiate randomly throughout the particles with no apparent preference for particle surfaces or internal cracks. During the hydrogenation of the grain boundaries and triple junctions, the disproportionation reaction was, however, affected by the much higher oxygen content of the sintered NdFeB compared with that of the as-cast NdFeB alloys. Throughout the entire HDDR reaction the oxidised triple junctions (from the sintered structure) remained unreacted and hence, remained in their original form in the fine recombined microstructure. This resulted in a very significant reduction in the proportion of cavitation in the final microstructure and this could lend to improved consolidation in the recycled magnets.

  17. Efficient degradation of Acid Orange 7 in aqueous solution by iron ore tailing Fenton-like process.

    PubMed

    Zheng, Jianming; Gao, Zhanqi; He, Huan; Yang, Shaogui; Sun, Cheng

    2016-05-01

    An effective method based on iron ore tailing Fenton-like process was studied for removing an azo dye, Acid Orange 7 (AO7) in aqueous solution. Five tailings were characterized by X-ray fluorescence spectroscope (XFS), Brunner-Emmet-Teller (BET) measurement, and Scanning Electron Microscope (SEM). The result of XFS showed that Fe, Si and Ca were the most abundant elements and some toxic heavy metals were also present in the studied tailings. The result of BET analysis indicated that the studied tailings had very low surface areas (0.64-5.68 m(2) g(-1)). The degradation efficiencies of AO7 were positively correlated with the content of iron oxide and cupric oxide, and not related with the BET surface area of the tailings. The co-existing metal elements, particularly Cu, might accelerate the heterogeneous Fenton-like reaction. The effects of other parameters on heterogeneous Fenton-like degradation of AO7 by a converter slag iron tailing (tailing E) which contains highest iron oxide were also investigated. The tailing could be reused 10 times without significant decrease of the catalytic capacity. Very low amount of iron species and almost undetectable toxic elements were leached in the catalytic degradation of AO7 by the tailing E. The reaction products were identified by gas chromatography-mass spectrometry and a possible pathway of AO7 degradation was proposed. This study not only provides an effective method for removing azo dyes in polluted water by employing waste tailings as Fenton-like catalysts, but also uses waste tailings as the secondary resource. PMID:26891355

  18. Giant iron-ore deposits of the Hamersley province related to the breakup of Paleoproterozoic Australia: New insights from in situ SHRIMP dating of baddeleyite from mafic intrusions

    NASA Astrophysics Data System (ADS)

    Müller, Stefan G.; Krapež, Bryan; Barley, Mark E.; Fletcher, Ian R.

    2005-07-01

    Banded iron formations of the ca. 2770 2405 Ma Hamersley province of Western Australia were locally upgraded to high-grade hematite ores during the Early Paleoproterozoic by a combination of hypogene and supergene processes after the initial rise of atmospheric oxygen. Ore genesis was associated with the stratigraphic break between the Lower and Upper Wyloo Groups of the Ashburton province, and has been variously linked to the Ophthalmian orogeny, late-orogenic extensional collapse, and anorogenic continental extension. Small-spot in situ Pb/Pb dating of baddeleyite by sensitive high-resolution ion microprobe (SHRIMP) has resolved the ages of two key suites of mafic intrusions, constraining for the first time the tectonic evolution of the Ashburton province and the age and setting of iron-ore formation. Mafic sills dated as ca. 2208 Ma were folded during the Ophthalmian orogeny and then cut by the unconformity at the base of the Lower Wyloo Group. A mafic dike swarm that intrudes the Lower Wyloo Group and has a close genetic relationship to iron ore is ca. 2008 Ma, slightly younger than a new syneruptive 2031 ± 6 Ma zircon age for the Lower Wyloo Group. These new ages constrain the Ophthalmian orogeny to the period between ca. 2208 and 2031 Ma, before Lower Wyloo Group extension, sedimentation, and flood-basalt volcanism. The ca. 2008 Ma dikes pre s ent a new maximum age for iron-ore genesis and deposition of the Upper Wyloo Group, thereby linking ore genesis to a ca. 2050 2000 Ma period of continental extension similarly recorded by Paleoproterozoic terrains worldwide well after the initial oxidation of the atmosphere by ca. 2320 Ma.

  19. Roasting-induced phase change and its influence on phosphorus removal through acid leaching for high-phosphorus iron ore

    NASA Astrophysics Data System (ADS)

    Yang, Min; Zhu, Qing-shan; Fan, Chuan-lin; Xie, Zhao-hui; Li, Hong-zhong

    2015-04-01

    In the present study, roasting-induced phase change and its influence on phosphorus removal via leaching has been investigated for high-phosphorus iron ore. The findings indicate that phosphorus in the ore is associated with goethite and exists mainly in amorphous Fe3PO7 phase. The phosphorus remains in the amorphous phase after being roasted below 300°C. Grattarolaite (Fe3PO7) is found in samples roasted at 600-700°C, revealing that phosphorus phase is transformed from the amorphous form to crystalline grattarolaite during roasting. Leaching tests on synthesized pure grattarolaite reveal a low rate of phosphorus removal by sulfuric acid leaching. When the roasting temperature is higher than 800°C, grattarolaite is found to react with alumina to form aluminum phosphate, and the reactivity of grattarolaite with alumina increases with increasing roasting temperature. Consequently, the rate of phosphorus removal also increases with increasing roasting temperature due to the formation of acid-soluble aluminum phosphate.

  20. A Mathematical Model of Gas Flow Distribution in the Grate-Kiln Iron Ore Pellets Induration Process

    NASA Astrophysics Data System (ADS)

    Feng, Junxiao; Zhang, Yu; Zhang, Yiyang; Xie, Zhiyin; Zhang, Cai

    2010-03-01

    Although models for general gas (e.g. natural gas) pipeline networks have been well established, research on another kind of gas networks we named gas passage networks (i.e. GPN; set that gas pass through spaces) in industry is rare. The features of the GPN are hard-determination leakage (i.e. 24.4%), quite-different thermophysical-properties, more cycles and not engaging cycle energy equations directly. And the gas network of grate-kiln-cooler (GKC) plant used for iron ore pellets induration is belong to this type. This paper develops a mathematical model to evaluate the flow distribution in this kind. Further, a field test was systematically carried out on a GKC plant in China. At last, the result shows that good agreement was observed, indicating the validity of the model.

  1. Stratification Studies with Sub Grade Iron Ore from Deposit No. 10 and 11A, Bacheli Complex, Bailadila, Chhattisgarh, India

    NASA Astrophysics Data System (ADS)

    Venkateswara Rao, Gottumukkala; Markandeya, Ravvala; Sharma, Satish Kumar

    2016-06-01

    Experiments were carried out with two different sizes of (-30 + 6 and -6 + 1 mm) sub grade iron ore sample from Deposit No. 10 and 11A, Bacheli Complex, Bailadila, India to study the stratification behaviour at optimised parameters in a under bed air pulsed jig at 1, 2, 5, 10, 15 and 20 minutes residence time. This paper deals with the rate at which stratification takes place and determines the optimum stratification time (residence time) for above two size fractions. Average apparent density along with Jig Stratification Index (JSI) of both the size fractions was calculated. It was observed that the stratification rate is high for fines (-6 + 1 mm) and stratification index was higher for lump (-30 + 6 mm) when compared with the other size fraction. The maximum JSI observed was 0.35 for lump (-30 + 6 mm) and 0.30 for fines (-6 + 1 mm).

  2. Nano-Structured Magnesium Oxide Coated Iron Ore: Its Application to the Remediation of Wastewater Containing Lead.

    PubMed

    Nagarajah, Ranjini; Jang, Min; Pichiah, Saravanan; Cho, Jongman; Snyder, Shane A

    2015-12-01

    Magnetically separable nano-structured magnesium oxide coated iron ore (IO(MgO)) was prepared using environmentally benign chemicals, such as iron ore (IO), magnesium(II) nitrate hexahydrate [Mg(NO3)2 x 6H2O] and urea; via an easy and fast preparation method. The lO(MgO) was characterized using X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), energy-dispersive X-ray spectroscopy (EDS) and alternating gradient magnetometer (AGM) analyses. The isotherm and kinetic studies indicated that lO(MgO) has a comparably higher Langmuir constant (K(L), 1.69 L mg(-1)) and maximum sorption capacity (33.9 mg g(-1)) for lead (Pb) than other inorganic media. Based on MgO amount, the removal capacity of Pb by IO(MgO) was 2,724 mg Pb (g MgO)(-1), which was higher than that (1,980 mg g(-1)) for flowerlike magnesium oxide nanostructures reported by Cao et al. The kinetics, FE-SEM, elemental mapping and XRD results revealed that the substitution followed by precipitation was identified as the mechanism of Pb removal and plumbophyllite (Pb2Si4O10 x H2O) was the precipitated phase of Pb. A leaching test revealed that IOMgO) had negligible concentrations of leached Fe at pH 4-9. Since the base material, IO, is cheap and easily available, lO(MgO) could be produced in massive amounts and used for remediation of wastewater containing heavy metals, applying simple and fast magnetic separation. PMID:26682385

  3. Monitoring Sintering Burn-Through Point Using Infrared Thermography

    PubMed Central

    Usamentiaga, Rubén; Molleda, Julio; Garcia, Daniel F.; Bulnes, Francisco G.

    2013-01-01

    Sintering is a complex industrial process that applies heat to fine particles of iron ore and other materials to produce sinter, a solidified porous material used in blast furnaces. The sintering process needs to be carefully adjusted, so that the combustion zone reaches the bottom of the material just before the discharge end. This is known as the burn-through point. Many different parameters need to be finely tuned, including the speed and the quantities of the materials mixed. However, in order to achieve good results, sintering control requires precise feedback to adjust these parameters. This work presents a sensor to monitor the sintering burn-through point based on infrared thermography. The proposed procedure is based on the acquisition of infrared images at the end of the sintering process. At this position, infrared images contain the cross-section temperatures of the mixture. The objective of this work is to process this information to extract relevant features about the sintering process. The proposed procedure is based on four steps: key frame detection, region of interest detection, segmentation and feature extraction. The results indicate that the proposed procedure is very robust and reliable, providing features that can be used effectively to control the sintering process. PMID:23939585

  4. Separation of Iron Phase and P-Bearing Slag Phase from Gaseous-Reduced, High-Phosphorous Oolitic Iron Ore at 1473 K (1200 °C) by Super Gravity

    NASA Astrophysics Data System (ADS)

    Gao, Jintao; Zhong, Yiwei; Guo, Lei; Guo, Zhancheng

    2016-04-01

    In situ observation on the morphology evolution and phosphorous migration of gaseous-reduced, high-phosphorous oolitic iron ore during the melting process was carried out with a high-temperature confocal scanning laser microscope. The results showed that 1473 K (1200 °C) was a critical temperature at which the gangue minerals started to form into the slag phase while the iron grains remained in a solid state; in addition, the phosphorus remained in the slag phase. Since the separation of iron grains and P-bearing slag was not achieved at the low temperature under the conventional conditions, separate experiments of the iron phase and the P-bearing slag phase from gaseous-reduced, high-phosphorous oolitic iron ore at 1473 K (1200 °C) by super gravity were carried out in this study. Based on the iron-slag separation by super gravity, phosphorus was removed effectively from the iron phase at the temperature below the melting point of iron. Iron grains moved along the super-gravity direction, joined, and concentrated as the iron phase on the filter, whereas the slag phase containing apatite crystals broke through the barriers of the iron grains and went through the filter. Consequently, increasing the gravity coefficient was definitely beneficial for the separation of the P-bearing slag phase from the iron phase. With the gravity coefficient of G = 1200, the mass fractions of separated slag and iron phases were close to their respective theoretical values, and the mass fraction of MFe in the separated iron phase was up to 98.09 wt pct and that of P was decreased to 0.083 wt pct. The recovery of MFe in the iron phase and that of P in the slag phase were up to 99.19 and 95.83 pct, respectively.

  5. Optimization of Sinter Plant Operating Conditions Using Advanced Multivariate Statistics: Intelligent Data Processing

    NASA Astrophysics Data System (ADS)

    Fernández-González, Daniel; Martín-Duarte, Ramón; Ruiz-Bustinza, Íñigo; Mochón, Javier; González-Gasca, Carmen; Verdeja, Luis Felipe

    2016-06-01

    Blast furnace operators expect to get sinter with homogenous and regular properties (chemical and mechanical), necessary to ensure regular blast furnace operation. Blends for sintering also include several iron by-products and other wastes that are obtained in different processes inside the steelworks. Due to their source, the availability of such materials is not always consistent, but their total production should be consumed in the sintering process, to both save money and recycle wastes. The main scope of this paper is to obtain the least expensive iron ore blend for the sintering process, which will provide suitable chemical and mechanical features for the homogeneous and regular operation of the blast furnace. The systematic use of statistical tools was employed to analyze historical data, including linear and partial correlations applied to the data and fuzzy clustering based on the Sugeno Fuzzy Inference System to establish relationships among the available variables.

  6. The Manufacturing of High Porosity Iron with an Ultra-Fine Microstructure via Free Pressureless Spark Plasma Sintering

    DOE PAGESBeta

    Cui, Guodong; Wei, Xialu; Olevsky, Eugene; German, Randall; Chen, Junying

    2016-06-01

    High porosity (>40 vol %) iron specimens with micro- and nanoscale isotropic pores were fabricated by carrying out free pressureless spark plasma sintering (FPSPS) of submicron hollow Fe–N powders at 750 °C. Ultra-fine porous microstructures are obtained by imposing high heating rates during the preparation process. This specially designed approach not only avoids the extra procedures of adding and removing space holders during the formation of porous structures, but also triggers the continued phase transitions of the Fe–N system at relatively lower processing temperatures. In conclusion, the compressive strength and energy absorption characteristics of the FPSPS processed specimens are examinedmore » here to be correspondingly improved as a result of the refined microstructure.« less

  7. Isolation and phylogenetic characterization of iron-sulfur-oxidizing heterotrophic bacteria indigenous to nickel laterite ores of Sulawesi, Indonesia: Implications for biohydrometallurgy

    NASA Astrophysics Data System (ADS)

    Chaerun, Siti Khodijah; Hung, Sutina; Mubarok, Mohammad Zaki; Sanwani, Edy

    2015-09-01

    The main objective of this study was to isolate and phylogenetically identify the indigenous iron-sulfur-oxidizing heterotrophic bacteria capable of bioleaching nickel from laterite mineral ores. The bacteria were isolated from a nickel laterite mine area in South Sulawesi Province, Indonesia. Seven bacterial strains were successfully isolated from laterite mineral ores (strains SKC/S-1 to SKC/S-7) and they were capable of bioleaching of nickel from saprolite and limonite ores. Using EzTaxon-e database, the 16S rRNA gene sequences of the seven bacterial strains were subjected to phylogenetic analysis, resulting in a complete hierarchical classification system, and they were identified as Pseudomonas taiwanensis BCRC 17751 (98.59% similarity), Bacillus subtilis subsp. inaquosorum BGSC 3A28 (99.14% and 99.32% similarities), Paenibacillus pasadenensis SAFN-007 (98.95% and 99.33% similarities), Bacillus methylotrophicus CBMB 205 (99.37% similarity), and Bacillus altitudinis 41KF2b (99.37% similarity). It is noteworthy that members of the phylum Firmicutes (in particular the genus Bacillus) predominated in this study, therefore making them to have the high potential to be candidates for the bioleaching of nickel from laterite mineral ores. To our knowledge, this is the first report on the predominance of the phylum Firmicutes in the Sulawesi laterite mineral ores.

  8. Paleomagnetism, rock magnetism and opaque mineralogy of iron ore deposits from southern Mexico and their implications for quantitative modelling of magnetometric data

    SciTech Connect

    Alva-Valdivia, L.M.; Fucugauchi, Urrutia, J.; Bohnel, H.; Moran Zenteno, D.J. )

    1990-06-01

    Paleomagnetism, Rock Magnetism and Opaque Mineralogy of Iron Ore Deposits from Southern Mexico and Their Implications for Quantitative Modelling of Magnetometric Data. The tectonic history of the Pacific continental margin is critical for understanding their mineral deposits. The margin presents intrusive and volcanic activity characteristic of magmatic arcs of subduction zones, which are genetically related with deposits of Cu, Fe, Mo, Au, and Ag. Although the tectonic history has been complex, involving oblique plate subduction, lateral movements, accretion of magmatic arcs and oceanic plateaux, and lateral displacements of major blocks, the mineral deposits are spatially distributed along elongated belts that roughly follow the margin. The authors have conducted paleomagnetic, rock magnetic, and petrological studies of the iron ore deposits to investigate genesis, magnetic mineralogy, stratigraphic relationships, metamorphism, and applications on quantitative modelling of magnetometric data. The remanent magnetization and susceptibility data are necessary for interpretation of magnetic anomalies. The results permit a comparison of the mineral deposits along the continental margin.

  9. Rare earth elements, S and Sr isotopes and origin of barite from Bahariya Oasis, Egypt: Implication for the origin of host iron ores

    NASA Astrophysics Data System (ADS)

    Baioumy, Hassan M.

    2015-06-01

    Based on their occurrences and relation to the host iron ores, barites are classified into: (1) fragmented barite occurs as pebble to sand-size white to yellowish white barite along the unconformity between the Bahariya Formation and iron ores, (2) interstitial barite is present as pockets and lenses of large and pure crystals inside the iron ores interstitial barite inside the iron ores, and (3) disseminated barite occurs at the top of the iron ores of relatively large crystals of barite embedded in hematite and goethite matrix. In the current study, these barites have been analyzed for their rare earth elements (REE) as well as strontium and sulfur isotopes to assess their source and origin as well as the origin of host iron ores. Barite samples from the three types are characterized by low ΣREE contents ranging between 12 and 21 ppm. Disseminated barite shows relatively lower ΣREE contents (12 ppm) compared to the fragmented (19 ppm) and interstitial (21 ppm) barites. This is probably due to the relatively higher Fe2O3 in the disseminated barite that might dilute its ΣREE content. Chondrite-normalized REE patterns for the three barite mineralizations exhibit enrichment of light rare earth elements (LREE) relative to heavy rare earth elements (HREE) as shown by the high (La/Yb)N ratios that range between 14 and 45 as well as pronounced negative Ce anomalies varying between 0.03 and 0.18. The 87Sr/86Sr ratios in the analyzed samples vary between 0.707422 and 0.712237. These 87Sr/86Sr values are higher than the 87Sr/86Sr ratios of the seawater at the time of barite formation (Middle Eocene with 87Sr/86Sr ratios of 0.70773 to 0.70778) suggesting a contribution of hydrothermal fluid of high Sr isotope ratios. The δ34S values in the analyzed barites range between 14.39‰ and 18.92‰. The lower δ34S ratios in the studied barites compared with those of the seawater at the time of barite formation (Middle Eocene with δ34S ratios of 20-22‰) is attributed to a

  10. Ferroelectric behaviour of microwave sintered iron deficient PbFe12O19-δ

    NASA Astrophysics Data System (ADS)

    Prathap, S.; Naidu, K. Chandra Babu; Madhuri, W.

    2016-05-01

    PbFe12-xO19-δ (x= 0, 0.25, 0.50, 0.75 & 0.1) ceramics are synthesized via sol-gel auto-combustion technique and sintered at a temperature of 900°C for 45 min. using microwave furnace. The XRD confirms the M-type hexagonal phase and the crystallite size arefound to be varying between 11-45 nm. High dielectric constant (ɛr) of 140.09 and low loss (tan δ) of 0.057 are noticed at 5 MHz which makes these hexaferrites suitable for high capacity condenser and low electric noise device manufacturing applications.

  11. Preparation and characterization of novel glass-ceramic tile with microwave absorption properties from iron ore tailings

    NASA Astrophysics Data System (ADS)

    Yao, Rui; Liao, SongYi; Dai, ChangLu; Liu, YuChen; Chen, XiaoYu; Zheng, Feng

    2015-03-01

    A novel glass-ceramic tile consisting of one glass-ceramic layer (GC) attaining microwave absorption properties atop ceramic substrate was prepared through quench-heat treatment route derived from iron ore tailings (IOTs) and commercial raw materials (purity range 73-99%). X-ray diffraction (XRD), SEM, Energy dispersive X-ray spectroscopy (EDS), Fourier transform infrared spectroscopy (FTIR), Physical property measurement system (PPMS) and Vector network analyzer (VNA) measurements were carried out to investigate phase, microstructure, magnetic and microwave absorption aspects of the glass-ceramic layer. Roughly 80.6±1.7 wt% borosilicate glass and 19.4±1.7 wt% spinel ferrite with chemical formula of (Zn2+0.17Fe3+0.83)[Fe3+1.17Fe2+0.06Ni2+0.77]O4 were found among the tested samples. Absorption of Electromagnetic wave by 3 mm thick glass-ceramic layer at frequency of 2-18 GHz reached peak reflection loss (RL) of -17.61 dB (98.27% microwave absorption) at 10.31 GHz. Altering the thickness of the glass-ceramic layer can meet the requirements of different level of microwave absorption.

  12. Removal of phosphorus-rich phase from high-phosphorous iron ore by melt separation at 1573 K in a super-gravity field

    NASA Astrophysics Data System (ADS)

    Gao, Jin-tao; Guo, Lei; Zhong, Yi-wei; Ren, Hong-ru; Guo, Zhan-cheng

    2016-07-01

    A new approach of removing the phosphorus-rich phase from high-phosphorous iron ore by melt separation at 1573 K in a super- gravity field was investigated. The iron-slag separation by super-gravity resulted in phosphorus being effectively removed from the iron-rich phase and concentrated as a phosphorus-rich phase at a temperature below the melting point of iron. The samples obtained by super-gravity exhibited obvious layered structures. All the iron grains concentrated at the bottom of the sample along the super-gravity direction, whereas the molten slag concentrated in the upper part of the sample along the opposite direction. Meanwhile, fine apatite crystals collided and grew into larger crystals and concentrated at the slag-iron interface. Consequently, in the case of centrifugation with a gravity coefficient of G = 900, the mass fractions of the slag phase and iron-rich phase were similar to their respective theoretical values. The mass fraction of MFe in the iron-rich phase was as high as 97.77wt% and that of P was decreased to 0.092wt%.

  13. Spark Plasma Sintering of Load-Bearing Iron-Carbon Nanotube-Tricalcium Phosphate CerMets for Orthopaedic Applications

    NASA Astrophysics Data System (ADS)

    Montufar, Edgar B.; Horynová, Miroslava; Casas-Luna, Mariano; Diaz-de-la-Torre, Sebastián; Celko, Ladislav; Klakurková, Lenka; Spotz, Zdenek; Diéguez-Trejo, Guillermo; Fohlerová, Zdenka; Dvorak, Karel; Zikmund, Tomáš; Kaiser, Jozef

    2016-04-01

    Recently, ceramic-metallic composite materials (CerMets) have been investigated for orthopaedic applications with promising results. This first generation of bio-CerMets combine the bioactivity of hydroxyapatite with the mechanical stability of titanium to fabricate bioactive, tough and biomechanically more biocompatible osteosynthetic devices. Nonetheless, these first CerMets are not biodegradable materials and a second surgery is required to remove the implant after bone healing. The present work aims to develop the next generation bio-CerMets, which are potential biodegradable materials. The process to produce the new biodegradable CerMet consisted of mixing powder of soluble and osteoconductive alpha tricalcium phosphate with biocompatible and biodegradable iron with consolidation through spark plasma sintering (SPS). The microstructure, composition and mechanical strength of the new CerMet were studied by metallography, x-ray diffraction and diametral tensile strength tests, respectively. The results show that SPS produces CerMet with higher mechanical performance (120 MPa) than the ceramic component alone (29 MPa) and similar mechanical strength to the pure metallic component (129 MPa). Nonetheless, although a short sintering time (10 min) was used, partial transformation of the alpha tricalcium phosphate into its allotropic and slightly less soluble beta phase was observed. Cell adhesion tests show that osteoblasts are able to attach to the CerMet surface, presenting spread morphology regardless of the component of the material with which they are in contact. However, the degradation process restricted to the small volume of the cell culture well quickly reduces the osteoblast viability.

  14. Effective adsorption of phosphate from wastewaters by big composite pellets made of reduced steel slag and iron ore concentrate.

    PubMed

    Wang, Hongjuan; Shen, Shaobo; Liu, Longhui; Ji, Yilong; Wang, Fuming

    2015-01-01

    In order to remove phosphate from wastewater, a large plastic adsorption column filled with big phosphate-adsorbing pellets with diameters of 10 mm, heated by electromagnetic induction coils, was conceived. It was found that the prepared big pellets, which were made of reduced steel slag and iron ore concentrate, contain magnetic Fe and Fe3O4. The thermodynamics and kinetics of adsorption of phosphate from synthetic wastewaters on the pellets were studied in this work. The phosphate adsorption on the pellets followed three models of Freundlich, Langmuir and Dubinin-Kaganer-Radushkevick. The maximum phosphate adsorption capacity Qmax of the pellets were 2.46, 2.74 and 2.77 mg/g for the three temperatures of 20°C, 30°C and 40°C, respectively, based on the Langmuir model. The apparent adsorption energies were -12.9 kJ/mol for the three temperatures. It implied that ion exchange was the main mechanism involved in the adsorption processes. The adsorbed phosphate existed on the pellet surface mainly in the form of Fe3(PO4)2. A reduction pre-treatment of the pellet precursor with H2 greatly enhanced pellet adsorption for phosphate. The adsorption kinetics is better represented by a pseudo-first-order model. The adsorbed phosphate amounts were similar for both real and synthetic wastewaters under similar adsorption conditions. The percentage of adsorbed phosphate for a real wastewater increased with increasing pellet concentration and reached 99.2% at a pellet concentration of 64 (g/L). Some specific phosphate adsorption mechanisms for the pellets were revealed and the pellets showed the potential to efficiently adsorb phosphate from a huge amount of real wastewaters in an industrial scale. PMID:26038973

  15. Application of the genetic algorithm to estimate the parameters related to the kinetics of the reduction of the iron ore, coal mixture

    SciTech Connect

    Kumar, A.; Roy, G.G.

    2005-12-01

    A novel methodology has been developed to calculate the kinetic parameters associated with reduction of ore-coal composite mixtures and to describe the time course of reduction of hematite to iron. The empirical parameters, namely, the three sets of activation energies and frequency factors, have been estimated by employing an evolutionary optimization tool, the genetic algorithm (GA). The model prediction matches well with the experimental literature data. The estimated activation energies are higher than the corresponding intrinsic values, indicating the role of heat transfer in the process.

  16. Use of Arbuscular Mycorrhiza and Organic Amendments to Enhance Growth of Macaranga peltata (Roxb.) Müll. Arg. in Iron Ore Mine Wastelands.

    PubMed

    Rodrigues, Cassie R; Rodrigues, Bernard F

    2015-01-01

    Macaranga peltata (Roxb.) Mull. Arg. is a disturbance tolerant plant species with potential in mine wasteland reclamation. Our study aims at studying the phyto-extraction potential of M. peltata and determining plant-soil interaction factors effecting plant growth in iron ore mine spoils. Plants were grown in pure mine spoil and spoil amended with Farm Yard Manure (FYM) and Vermicompost (VC) along with arbuscular mycorrhizal (AM) species Rhizophagus irregularis. Pure and amended mine spoils were evaluated for nutrient status. Plant growth parameters and foliar nutrient contents were determined at the end of one year. FYM amendment in spoil significantly increased plant biomass compared to pure mine spoil and VC amended spoil. Foliar Fe accumulation was recorded highest (594.67 μg/g) in pure spoil with no mortality but considerably affecting plant growth, thus proving to exhibit phyto-extraction potential. FYM and VC amendments reduced AM colonization (30.4% and 37% resp.) and plants showed a negative mycorrhizal dependency (-30.35 and -39.83 resp.). Soil pH and P levels and, foliar Fe accumulation are major factors determining plant growth in spoil. FYM amendment was found to be superior to VC as a spoil amendment for hastening plant growth and establishment in iron ore mine spoil. PMID:25495939

  17. Sintering in Laser Sintering

    NASA Astrophysics Data System (ADS)

    Bourell, David L.

    2016-03-01

    Laser sintering is a popular additive manufacturing technology, particularly for service parts. Invented by C. Deckard in the mid-1980s, the approach of using a laser to densify a powder bed selectively has been extensively researched and has been applied to metals, ceramics, polymers and composites. In the traditional powder-metallurgical sense, sintering involves solid-state atomic transport resulting in neck formation and eventual densification in a powder mass. The use of the term "sintering" as a descriptive term for the powder-bed additive manufacturing process has been problematical to the technical community, because the predominant densification mechanism has been shown for most applications to be melting and reflow. The term has perpetuated as a name for the additive manufacturing process, at least for polymers. The technical term "sintering" is accurately associated with laser sintering insofar as powder pre-processing and part post-processing are concerned. It may also be used to describe formation of "part cake". This paper describes the circumstances surrounding the coining of the term, "laser sintering" and provides some examples of how sintering is used in pre- and post-processing.

  18. Regional prospecting for iron ores in Bahariya Oasis-El Faiyum area, Egypt, using LANDSAT-1 satellite images

    NASA Technical Reports Server (NTRS)

    Elshazly, E. M.; Abdel-Hady, M. A.; Elghawaby, M. A.; Khawasik, S. M. (Principal Investigator)

    1976-01-01

    The author has identified the following significant results. New discoveries of iron deposits were registered as a result of the LANDSAT imagery, and the conditions of the already known iron deposits and occurrences were regionally connected and verified.

  19. Sequential soil washing techniques using hydrochloric acid and sodium hydroxide for remediating arsenic-contaminated soils in abandoned iron-ore mines.

    PubMed

    Jang, Min; Hwang, Jung Sung; Choi, Sang Il

    2007-01-01

    Sequential washing techniques using single or dual agents [sodium hydroxide (NaOH) and hydrochloric acid (HCl) solutions] were applied to arsenic-contaminated soils in an abandoned iron-ore mine area. We investigated the best remediation strategies to maximize arsenic removal efficiency for both soils and arsenic-containing washing solution through conducting a series of batch experiments. Based on the results of a sequential extraction procedure, most arsenic prevails in Fe-As precipitates or coprecipitates, and iron exists mostly in the crystalline forms of iron oxide. Soil washing by use of a single agent was not effective in remediating arsenic-contaminated soils because arsenic extractions determined by the Korean standard test (KST) methods for washed soils were not lower than 6mg kg(-1) in all experimental conditions. The results of X-ray diffraction (XRD) indicated that iron-ore fines produced mobile colloids through coagulation and flocculation in water contacting the soils, containing dissolved arsenic and fine particles of ferric arsenate-coprecipitated silicate. The first washing step using 0.2M HCl was mostly effective in increasing the cationic hydrolysis of amorphous ferrihydrite, inducing high removal of arsenic. Thus, the removal step of arsenic-containing flocs can lower arsenic extractions (KST methods) of washed soils. Among several washing trials, alternative sequential washing using 0.2M HCl followed by 1M HCl (second step) and 1M NaOH solution (third step) showed reliable and lower values of arsenic extractions (KST methods) of washed soils. This washing method can satisfy the arsenic regulation of washed soil for reuse or safe disposal application. The kinetic data of washing tests revealed that dissolved arsenic was easily readsorbed into remaining soils at a low pH. This result might have occurred due to dominant species of positively charged crystalline iron oxides characterized through the sequential extraction procedure. However

  20. Desilicification and iron activation-reprecipitation in the high-grade magnetite ores in BIFs of the Anshan-Benxi area, China: Evidence from geology, geochemistry and stable isotopic characteristics

    NASA Astrophysics Data System (ADS)

    Li, Hou-Min; Yang, Xiu-Qing; Li, Li-Xing; Zhang, Zhao-Chong; Liu, Ming-Jun; Yao, Tong; Chen, Jing

    2015-12-01

    The high-grade magnetite ores related to banded iron formations (BIFs) in the Anshan-Benxi area, Liaoning Province in China, have been widely interpreted as the product of replacement of protore by epigenetic hydrothermal fluids. The high-grade iron ore reserves in the mining area II (164 million tons) in the Gongchangling (G2) and Qidashan-Wangjiabuzi (QW) iron deposits (11.45 million tons) are the largest deposits in the Anshan-Benxi area. We present a detailed comparison of the geology, geochemical and stable isotopic compositions of the iron ores in the G2 with those in the QW to constrain the role of desilicification and iron activation-reprecipitation in converting the BIFs to high-grade magnetite ores. These two deposits show marked difference in wall-rock alteration, geochemical features, and oxygen and sulfur isotopic compositions. Wall-rock alteration in the G2 is characterized by garnetization, actinolitization, and chloritization, whereas the QW shows chloritization, biotitization and sericitization. The geochemistry of altered rocks in the G2 is characterized by slight REE fractionation, positive Eu and no significant Ce anomalies, whereas the QW is characterized by high ΣREE contents, strong REE fractionation, and the absence of significant Eu and Ce anomalies. High-grade iron ores in the G2 show similar δ18OV-SMOW values for magnetite, lower δ18OV-SMOW values for quartz and higher δ34SV-CDT values for pyrite when compared to the BIFs, whereas the QW shows lower δ18OV-SMOW values for magnetite, similar δ18OV-SMOW values for quartz and similar δ34SV-CDT values for pyrite. These features indicate that desilicification process by hypogene alkaline-rich hydrothermal fluids were possibly responsible for the formation of high-grade iron ores in the G2 whereas iron activation-reprecipitation process by migmatitic-hydrothermal fluids generated the high-grade iron orebodies in QW.

  1. New Process of Pellets-Metallized Sintering Process (PMSP) to Treat Zinc-Bearing Dust from Iron and Steel Company

    NASA Astrophysics Data System (ADS)

    Chun, Tiejun; Zhu, Deqing

    2015-02-01

    An innovative process of pellets-metallized sintering process (PMSP) to prepare pre-reduced ironmaking burden using zinc-bearing dust has been developed. The pre-reduced sinter product, assaying 60.53 pct Fe with the metallization degree of 45.23 pct, and the Zn and Pb content of 0.18 and 0.02 pct with the removal rate of 92.78 and 96.37 pct were obtained at the productivity of 0.471 t m-2 h-1 and tumble index of 81.31 pct. PMSP has opened a new way to utilize the zinc-bearing dust efficiently.

  2. Determination of uranium, iron, copper, and nickel from ore samples by MEKC using N,N'-ethylene bis(salicylaldimine) as complexing reagent.

    PubMed

    Mirza, Muhammed Aslam; Khuhawar, Muhammad Yar; Arain, Rafee

    2008-02-01

    An analytical procedure has been developed for the separation of dioxouranium(VI), iron(III), copper(II), nickel(II), cobalt(II), cobalt(III), palladium(II), and thorium(IV) by MEKC using N,N'-ethylene bis(salicylaldimine) (H(2)SA(2)en) as a complexing reagent with total runtime <4.5 min. SDS was used as micellar medium at pH 8 with sodium tetraborate buffer (0.1 M). An uncoated fused-silica capillary with an effective length of 50 cm x 75 microm id was used with an applied voltage of 30 kV with photodiode array detection at 231 nm. Linear calibrations were obtained within 0.111-1000 microg/mL of each element with LODs within 37-325 ng/mL. The developed method was tested for analysis of uranium ore samples indicating its presence within 103-1789 microg/g with RSD within 0.79-1.87%. Likewise copper, nickel, and iron in their combined matrix were also simultaneously determined with RSD 0.4-1.6% (n = 6). PMID:18186535

  3. Assessment of Vegetation Establishment on Tailings Dam at an Iron Ore Mining Site of Suburban Beijing, China, 7 Years After Reclamation with Contrasting Site Treatment Methods

    NASA Astrophysics Data System (ADS)

    Yan, Demin; Zhao, Fangying; Sun, Osbert Jianxin

    2013-09-01

    Strip-mining operations greatly disturb soil, vegetation and landscape elements, causing many ecological and environmental problems. Establishment of vegetation is a critical step in achieving the goal of ecosystem restoration in mining areas. At the Shouyun Iron Ore Mine in suburban Beijing, China, we investigated selective vegetation and soil traits on a tailings dam 7 years after site treatments with three contrasting approaches: (1) soil covering (designated as SC), (2) application of a straw mat, known as "vegetation carpet", which contains prescribed plant seed mix and water retaining agent (designated as VC), on top of sand piles, and (3) combination of soil covering and application of vegetation carpet (designated as SC+VC). We found that after 7 years of reclamation, the SC+VC site had twice the number of plant species and greater biomass than the SC and VC sites, and that the VC site had a comparable plant abundance with the SC+VC site but much less biodiversity and plant coverage. The VC site did not differ with the SC site in the vegetation traits, albeit low soil fertility. It is suggested that application of vegetation carpet can be an alternative to introduction of topsoil for treatment of tailings dam with fine-structured substrate of ore sands. However, combination of topsoil treatment and application of vegetation carpet greatly increases vegetation coverage and plant biodiversity, and is therefore a much better approach for assisting vegetation establishment on the tailings dam of strip-mining operations. While application of vegetation carpet helps to stabilize the loose surface of fine-structured mine wastes and to introduce seed bank, introduction of fertile soil is necessary for supplying nutrients to plant growth in the efforts of ecosystem restoration of mining areas.

  4. Assessment of vegetation establishment on tailings dam at an iron ore mining site of suburban Beijing, China, 7 years after reclamation with contrasting site treatment methods.

    PubMed

    Yan, Demin; Zhao, Fangying; Sun, Osbert Jianxin

    2013-09-01

    Strip-mining operations greatly disturb soil, vegetation and landscape elements, causing many ecological and environmental problems. Establishment of vegetation is a critical step in achieving the goal of ecosystem restoration in mining areas. At the Shouyun Iron Ore Mine in suburban Beijing, China, we investigated selective vegetation and soil traits on a tailings dam 7 years after site treatments with three contrasting approaches: (1) soil covering (designated as SC), (2) application of a straw mat, known as "vegetation carpet", which contains prescribed plant seed mix and water retaining agent (designated as VC), on top of sand piles, and (3) combination of soil covering and application of vegetation carpet (designated as SC+VC). We found that after 7 years of reclamation, the SC+VC site had twice the number of plant species and greater biomass than the SC and VC sites, and that the VC site had a comparable plant abundance with the SC+VC site but much less biodiversity and plant coverage. The VC site did not differ with the SC site in the vegetation traits, albeit low soil fertility. It is suggested that application of vegetation carpet can be an alternative to introduction of topsoil for treatment of tailings dam with fine-structured substrate of ore sands. However, combination of topsoil treatment and application of vegetation carpet greatly increases vegetation coverage and plant biodiversity, and is therefore a much better approach for assisting vegetation establishment on the tailings dam of strip-mining operations. While application of vegetation carpet helps to stabilize the loose surface of fine-structured mine wastes and to introduce seed bank, introduction of fertile soil is necessary for supplying nutrients to plant growth in the efforts of ecosystem restoration of mining areas. PMID:23811774

  5. Caractérisation minéralogique et microtexturale du vieillissement anthropique du minerai de fer lorrainMineralogical and microtextural characterisation of the anthropic-origin ageing of iron ore in Lorraine (France)

    NASA Astrophysics Data System (ADS)

    Dagallier, Guy; Grgic, Dragan; Homand, Françoise

    The abandoned pillars in iron mines in Lorraine show that the oolitic ore underwent several chemical-mineralogical transformations. The first one is a rapid alteration of the diagenetic siderite and berthierine cement promoted by a bacterial flora. The oolites of goethite pack down and get loaded by deviatory-type stresses; they desquamate, get deformed and become powdery; the ore looses its cohesion. A second step, featuring recrystallisation-neoformation of berthierine in the previously formed micro-cavities, then the formation of a cavernous goethite-hematite crust, leads to a low cohesion to the crumbled ore; this anthropic-origin ageing may be one cause of mine collapsing. To cite this article: G. Dagallier et al., C. R. Geoscience 334 (2002) 455-462.

  6. Petrogenesis of Permian A-type granitoids in the Cihai iron ore district, Eastern Tianshan, NW China: Constraints on the timing of iron mineralization and implications for a non-plume tectonic setting

    NASA Astrophysics Data System (ADS)

    Zheng, Jiahao; Mao, Jingwen; Chai, Fengmei; Yang, Fuquan

    2016-09-01

    The geochronology and geochemistry of granitoids in the Eastern Tianshan, NW China provide important constraints on the timing of iron mineralization, as well as in understanding evolution history of the southern Central Asian Orogenic Belt (CAOB). Here we present results from a detailed study on granitoid rocks from the Cihai iron ore district in the Beishan region, southern part of the Eastern Tianshan. The granitoid rocks are composed of granodiorite, quartz monzonite, granite, and monzonite. Zircon U-Pb analyses yielded the ages of 294.1 ± 2.2 Ma, 286.5 ± 0.7 Ma, 284.3 ± 3.3 Ma, and 265.6 ± 3.0 Ma, respectively, suggesting they were formed in Early-Middle Permian. Among these granitoid rocks, the ages of quartz monzonite and granite are close to the timing of iron mineralization (~ 282 Ma), indicating they may provide a source of iron in the Cihai ore district. Geochemically, the granodiorite, granite, and quartz monzonite samples are characterized by high FeOt/(FeOt + MgO) and Ga/Al ratios (0.84-0.94 and 2.28-3.27, respectively), as well as high zircon saturation temperatures (781-908 °C), similar to those of typical A-type granitoids. Isotopically, they display consistently depleted Hf isotopic compositions (εHf(t) = + 1.18 to + 15.37). Geological, geochemical, and isotopic data suggest that the Cihai A-type granitoids were derived from melting of juvenile lower crust. Some Early Permian A-type granitoids were recently identified in the Tarim and Eastern Tianshan with the ages between 294 and 269 Ma. The A-type granitoids in the Eastern Tianshan formed earlier between 294-284 Ma and exhibit characteristics of A2 type granitoids, whereas the A-type granitoids in the Tarim formed later between 277-269 Ma and show A1 granitoids affinity. We suggest that the Permian Tarim mantle plume does not account for the formation of the A-type granitoids in the Eastern Tianshan area, and the Eastern Tianshan was in a non-plume tectonic setting during Early Permian

  7. Effect of Amount of Carbon on the Reduction Efficiency of Iron Ore-Coal Composite Pellets in Multi-layer Bed Rotary Hearth Furnace (RHF)

    NASA Astrophysics Data System (ADS)

    Mishra, Srinibash; Roy, Gour Gopal

    2016-08-01

    The effect of carbon-to-hematite molar ratio has been studied on the reduction efficiency of iron ore-coal composite pellet reduced at 1523 K (1250 °C) for 20 minutes in a laboratory scale multi-layer bed rotary hearth furnace (RHF). Reduced pellets have been characterized through weight loss measurement, estimation of porosity, shrinkage, qualitative and quantitative phase analysis by XRD. Performance parameters such as the degree of reduction, metallization, carbon efficiency, productivity, and compressive strength have been calculated to compare the process efficacy at different carbon levels in the pellets. Pellets with optimum carbon-to-hematite ratio (C/Fe2O3 molar ratio = 1.66) that is much below the stoichiometric carbon required for direct reduction of hematite yielded maximum reduction, better carbon utilization, and productivity for all three layers. Top layer exhibited maximum reduction at comparatively lower carbon level (C/Fe2O3 molar ratio <2.33) in the pellet, while bottom layer exceeded top layer reduction at higher carbon level (C/Fe2O3 molar ratio >2.33). Correlation between degree of reduction and metallization indicated non-isothermal kinetics influenced by heat and mass transfer in multi-layer bed RHF. Compressive strength of the partially reduced pellet with optimum carbon content (C/Fe2O3 molar ratio = 1.66) showed that they could be potentially used as an alternate feed in a blast furnace or any other smelting reactor.

  8. Numerical Analysis of Carbon Monoxide-Hydrogen Gas Reduction of Iron Ore in a Packed Bed by an Euler-Lagrange Approach

    NASA Astrophysics Data System (ADS)

    Natsui, Shungo; Kikuchi, Tatsuya; Suzuki, Ryosuke O.

    2014-12-01

    In recent years, various methods to decrease carbon dioxide emissions from iron and steel making industries have been developed. The latest blast furnace operation design is intended to induce the low reducing agent operation, highly reactive material is considered a promising way to improve reaction efficiency. Another method utilizes hydrogen in the blast furnace process for highly efficient reduction. Mathematical modeling may help to predict complex in-furnace phenomena, including momentum, heat, and mass transport. However, the current macroscopic continuum model gives no information on the individual particles. In this work, a new approach based on the discrete element method was introduced to consider the interaction between particles under fluid flow in accordance with the arrangement and properties of individual particles. We used an Euler-Lagrange method to precisely understand the influence of the reaction conditions on the behavior of coke and ore particles in three dimensions. The heterogeneity of the reaction rate and temperature distribution was observed to be influenced by the particle arrangement. The endothermic and exothermic reactions influenced each other in the packed bed. Temperature distributions nearly correlated with the gas velocity distribution because convection processes greatly affected the reaction rate. Although convection heat transfer was not a dominant issue in the packed bed, promotion of the reaction by a gas flow was effective.

  9. Voidage and pressure profile characteristics of sand-iron ore-coal-FCC single-particle systems in the riser of a pilot plant circulating fluidized bed

    SciTech Connect

    Das, M.; Meikap, B.C.; Saha, R.K.

    2008-06-15

    Hydrodynamic behaviors of single system of particles were investigated in a circulating fluidized bed (CFB) unit. Particles belonging to Geldart groups A and B like sand of various sizes (90, 300, 417, 522, 599, and 622 mu m), FCC catalyst (120 mu m), iron ore (166 and 140 {mu} m), and coal (335 and 168 {mu} m) were used to study the hydrodynamic characteristics. Superficial air velocity used in the present study ranged between 2.01 and 4.681 m/s and corresponding mass fluxes were 12.5-50 kg/(m{sup 2} s). A CFB needs the creation of some special hydrodynamic conditions, namely a certain combination of superficial gas velocity, solids circulation rate, particle diameter, density of particle, etc. which can give rise to a state wherein the solid particles are subjected to an upward velocity greater than the terminal or free fall velocity of the majority of the individual particles. The hydrodynamics of the bed was investigated in depth and theoretical analysis is presented to support the findings. Based on gas-solid momentum balance in the riser, a distinction between apparent and real voidage has been made. The effects of acceleration and friction on the real voidage have been estimated. Results indicated a 0.995 voidage for higher superficial gas velocity of 4.681. m/s.

  10. The enhancement effect of pre-reduction using zero-valent iron on the solidification of chromite ore processing residue by blast furnace slag and calcium hydroxide.

    PubMed

    Li, Jinchunzi; Chen, Zhonglin; Shen, Jimin; Wang, Binyuan; Fan, Leitao

    2015-09-01

    A bench scale study was performed to assess the effectiveness of the solidification of chromite ore processing residue (COPR) by blast furnace slag and calcium hydroxide, and investigate the enhancement effect of pre-reduction using zero-valent iron (ZVI) on the solidification treatment. The degree of Cr immobilization was evaluated using the Toxicity Characteristic Leaching Procedure (TCLP) as well as the solid waste-extraction procedure for leaching toxicity-sulfuric acid & nitric acid method (Chinese standard HJ/T299-2007). Strength tests and semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The experimental results showed that the performance of pre-reduction/solidification (S/S) was superior to that of solidification alone. After pre-reduction, all of the S/S treated COPR samples met the TCLP limit for total Cr (5 mg L(-1)), whereas the samples with a COPR content below 40% met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg L(-1)). At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels. PMID:25929874

  11. Petrography and geochemistry of Mesoarchaean komatiites from the eastern Iron Ore belt, Singhbhum craton, India, and its similarity with 'Barberton type komatiite'

    NASA Astrophysics Data System (ADS)

    Chaudhuri, Trisrota; Mazumder, Rajat; Arima, Makoto

    2015-01-01

    The Mesoarchaean supracrustals of the Gorumahishani-Badampahar belt, eastern India record sedimentation-volcanism like most other contemporary greenstone belts over the world. The current study reports unambiguous komatiitic rocks from Tua-Dungri hill, Gorumahishani-Badampahar belt, Jharkhand and presents a petrological and geochemical inventory of these very interesting rocks. The Tua-Dungri komatiites are characterised by a well distinguishable cumulate, platy and random spinifex zone. These Tua-Dungri komatiites are rich in SiO2 (47-50 wt%) like Barberton type komatiite or modern day boninite. Their Al depleted nature (Al2O3 = 1.36-2.95 wt%) with very low Al2O3/TiO2 (3.4-6.5) and high CaO/Al2O3 (2-3), high LREE/HREE ratios show further resemblance with the Barberton komatiite. The Tua Dungri komatiite data along with published geochemical, sedimentological and stratigraphic data from the Iron Ore Group of rocks suggest mantle plume activity during the Mesoarchaean on the Singhbhum craton.

  12. [Solidification/Stabilization of Chromite Ore Processing Residue (COPR) Using Zero-Valent Iron and Lime-Activated Ground Granulated Blast Furnace Slag].

    PubMed

    Chen, Zhong-lin; Li, Jin-chunzi; Wang, Bin-yuan; Fan, Lei-tao; Shen, Ji-min

    2015-08-01

    The solidification/stabilization (S/S) of chromite ore processing residue (COPR) was performed using zero-valent iron (ZVI) and lime-activated ground granulated blast furnace slag (GGBFS). The degree of Cr immobilization was evaluated using the leaching procedure, mineral composition analysis and morphology analysis. Semi-dynamic leaching tests were implemented to investigate the potential for reusing the final treatment product as a readily available construction material. The results showed that after reduction, all of the S/S treated COPR samples met the pollution control limit of bricks and building block products (Chinese standard HJ/T 301-2007) produced with COPR for total Cr (0.3 mg x L(-1)), the compressive strength of all the S/S samples could meet the compressive strength standard (15 MPa) for producing clay bricks, and Cr existed as the specie that bound to Fe/Mn oxides in the S/S samples. At the same time, all of the S/S treated specimens tested were suitable for utilization at certain levels. PMID:26592036

  13. Effect of Amount of Carbon on the Reduction Efficiency of Iron Ore-Coal Composite Pellets in Multi-layer Bed Rotary Hearth Furnace (RHF)

    NASA Astrophysics Data System (ADS)

    Mishra, Srinibash; Roy, Gour Gopal

    2016-04-01

    The effect of carbon-to-hematite molar ratio has been studied on the reduction efficiency of iron ore-coal composite pellet reduced at 1523 K (1250 °C) for 20 minutes in a laboratory scale multi-layer bed rotary hearth furnace (RHF). Reduced pellets have been characterized through weight loss measurement, estimation of porosity, shrinkage, qualitative and quantitative phase analysis by XRD. Performance parameters such as the degree of reduction, metallization, carbon efficiency, productivity, and compressive strength have been calculated to compare the process efficacy at different carbon levels in the pellets. Pellets with optimum carbon-to-hematite ratio (C/Fe2O3 molar ratio = 1.66) that is much below the stoichiometric carbon required for direct reduction of hematite yielded maximum reduction, better carbon utilization, and productivity for all three layers. Top layer exhibited maximum reduction at comparatively lower carbon level (C/Fe2O3 molar ratio <2.33) in the pellet, while bottom layer exceeded top layer reduction at higher carbon level (C/Fe2O3 molar ratio >2.33). Correlation between degree of reduction and metallization indicated non-isothermal kinetics influenced by heat and mass transfer in multi-layer bed RHF. Compressive strength of the partially reduced pellet with optimum carbon content (C/Fe2O3 molar ratio = 1.66) showed that they could be potentially used as an alternate feed in a blast furnace or any other smelting reactor.

  14. Sintering aids for yttria partially stabilized zirconia

    SciTech Connect

    Montross, C.S.

    1987-01-01

    High-purity yttria partially stabilized zirconia does not sinter readily. Commercial production of the powder and finished parts has allowed contamination by silica and aluminosilicates to enhance the sintering via a liquid-phase mechanism at 1400/sup 0/C. This research analyzed several simple metal oxides as possible nonglassy sintering aids to enhance the sintering of high-purity yttria partially stabilized zirconia, Y-PSZ, without the deleterious effects of the glass contamination. Of the metal oxides analyzed: iron oxide, bismuth oxide, chromia, niobia, tantala, tungsten oxide and mullite, only one metal oxide, iron oxide resulted in enhanced sintering. The iron oxide doped Y-PSZ exhibited better sinterability than high purity Y-PSZ and equivalent/better sinterability than glass doped Y-PSZ. The iron oxide doped Y-PSZ had a higher tetragonal content at lower sintering temperatures and at lower densities than glass doped Y-PSZ. This resulted in higher fracture toughness at lower temperatures than the glass doped Y-PSZ. Additionally, the iron oxide doped Y-PSZ showed a better resistance to low temperature high humidity degradation than glass doped Y-PSZ under identical conditions. Problems of bloating common to high surface area ultra fine powders and exhibited by the glass doped Y-PSZ were not alleviated by the use of the nonglassy metal oxide sintering aids.

  15. VIEW LOOKING WEST OF SINTERING PLANT, HEYL & PATTERSON CAR ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING WEST OF SINTERING PLANT, HEYL & PATTERSON CAR DUMPER AT BLAST FURNACE NO. 3, BLAST FURNACE NO. 1 ORE BRIDGE IN BACKGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  16. Preparation of pure iron/Ni-Zn ferrite high strength soft magnetic composite by spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Wang, Minggang; Zan, Zhao; Deng, Na; Zhao, Zhankui

    2014-06-01

    A dense microcellular structure is fabricated using micron-sized pure iron powder cladded with 10 wt% Zn0.5Ni0.5Fe2O4 nanopowder by filling the pure iron with Ni-Zn-ferrites composite and subjecting the mixture to a temperature of 600 °C. The SEM image shows that the thickness of cell wall is in the range of 1.0-2.0 μm, and the inner dimension of the alloy is in the range of 15-40 μm. By coating Ni-Zn-ferrites, the electrical resistivity is increased. The composite exhibits not only good soft magnetic properties but also good mechanical strength.

  17. Mathematical Modeling of the Kinetics of Carbothermic Reduction of Iron Oxides in Ore-Coal Composite Pellets

    NASA Astrophysics Data System (ADS)

    Sun, Kang; Lu, W.-K.

    2009-02-01

    The kinetics of the carbothermic reduction of iron oxides in a composite pellet made of taconite concentrate and high-volatility coal has been studied by means of mathematical modeling that simultaneously takes into account the transfer rates of both the mass and the heat, and the rates of chemical reactions. The computational results, which have been validated with experimental data in the literature, confirm that the overall rate of the carbothermic reduction, which is strongly endothermic, is limited by heat-transfer steps. From a kinetics viewpoint, the optimum composition of the composite pellet is approximately in accordance with the stoichiometry, when CO is assumed to be the sole oxide of carbon in the gas. To raise the temperature of the pellet from its ambient value to furnace temperature, the heat required is greater than that needed for sustaining all chemical reactions, including the Boudouard reaction. The gaseous product consists mainly of CO and H2, except in the very initial stage. The overall observable reaction rate, in terms of the volumetric rate of the generation of gases, peaks at approximately 30 seconds of reaction time.

  18. Mathematical modeling of the kinetics of carbothermic reduction of iron oxides in ore-coal composite pellets

    SciTech Connect

    Sun, K.; Lu, W.K.

    2009-02-15

    The kinetics of the carbothermic reduction of iron oxides in a composite pellet made of taconite concentrate and high-volatility coal has been studied by means of mathematical modeling that simultaneously takes into account the transfer rates of both the mass and the heat, and the rates of chemical reactions. The computational results, which have been validated with experimental data in the literature, confirm that the overall rate of the carbothermic reduction, which is strongly endothermic, is limited by heat-transfer steps. From a kinetics viewpoint, the optimum composition of the composite pellet is approximately in accordance with the stoichiometry, when CO is assumed to be the sole oxide of carbon in the gas. To raise the temperature of the pellet from its ambient value to furnace temperature, the heat required is greater than that needed for sustaining all chemical reactions, including the Boudouard reaction. The gaseous product consists mainly of CO and H{sub 2}, except in the very initial stage. The overall observable reaction rate, in terms of the volumetric rate of the generation of gases, peaks at approximately 30 seconds of reaction time.

  19. Ore and coal beneficiation method

    SciTech Connect

    Abadi, K.

    1987-10-27

    This patent describes a method for the separation of iron pyrite from a pulverized mineral ore comprising iron pyrites as a first constituent and a second constituent selected from the group consisting of coal and non-ferrous metal ores by air froth flotation of an aqueous pulp of the pulverized mineral ore. The improvement comprises incorporating in the pulp from about 0.02 to about 1 pound per ton of mineral of a composition comprising hydroxyacetic acid, xanthan gum, sodium silicate, and water wherein the acid content of the composition is from about 0.1 to about 69 percent by weight of the composition, the xanthan gum is from about 0.01 to about 10 percent by weight of the composition; and the ratio by weight of sodium silicate to hydroxyacetic acid is in the range of from about 0 to about 0.5.

  20. Effect of powder reactivity on fabrication and properties of NiAl/Al2O3 composite coated on cast iron using spark plasma sintering

    NASA Astrophysics Data System (ADS)

    Beyhaghi, Maryam; Kiani-Rashid, Ali-Reza; Kashefi, Mehrdad; Khaki, Jalil Vahdati; Jonsson, Stefan

    2015-07-01

    Powder mixtures of Ni, NiO and Al are ball milled for 1 and 10 h. X-ray diffractometry and differential thermal analysis show that while ball milling for 1 h produced mechanically activated powder; 10 h ball milling produced NiAl and Al2O3 phases. Dense NiAl/Al2O3 composite coatings are formed on gray cast iron substrate by spark plasma sintering (SPS) technique. The effect of powder reactivity on microstructure, hardness and scratch hardness of NiAl/Al2O3 coatings after SPS is discussed. Results show that in the coating sample made of mechanically activated powder in situ synthesis of NiAl/Al2O3 composite coating is fulfilled and a thicker well-formed diffusion bond layer at the interface between coating and substrate is observed. The diffusion of elements across the bond layers and phase evolution in the bond layers were investigated. No pores or cracks were observed at the interface between coating layer and substrate in any of samples. Higher Vickers hardness and scratch hardness values in coating made of 10 h ball milled powder than in coating fabricated from 1 h ball milled powder are attributed to better dispersion of Al2O3 reinforcement particles in NiAl matrix and nano-crystalline structure of NiAl matrix. Scratched surface of coatings did not reveal any cracking or spallation at coating-substrate interface indicating their good adherence at test conditions.

  1. SINTERING METHOD

    DOEpatents

    Googin, J.M.

    1963-11-01

    Methods of making articles by powder metallurgy techniques are presented. An article is made by packing a metal powder into a desired shape, raising the temperature of the powder compact to a sintering temperature in the presence of a reducing gas, and alternately increasing and decreasing the pressure of the gas while the temperatume is being raised. The product has a greater density than can be achieved by sintering for the same length of time at a constant gas pressure. (AEC)

  2. Reduction of iron-oxide-carbon composites: part I. Estimation of the rate constants

    SciTech Connect

    Halder, S.; Fruehan, R.J.

    2008-12-15

    A new ironmaking concept using iron-oxide-carbon composite pellets has been proposed, which involves the combination of a rotary hearth furnace (RHF) and an iron bath smelter. This part of the research focuses on studying the two primary chemical kinetic steps. Efforts have been made to experimentally measure the kinetics of the carbon gasification by CO{sub 2} and wustite reduction by CO by isolating them from the influence of heat- and mass-transport steps. A combined reaction model was used to interpret the experimental data and determine the rate constants. Results showed that the reduction is likely to be influenced by the chemical kinetics of both carbon oxidation and wustite reduction at the temperatures of interest. Devolatilized wood-charcoal was observed to be a far more reactive form of carbon in comparison to coal-char. Sintering of the iron-oxide at the high temperatures of interest was found to exert a considerable influence on the reactivity of wustite by virtue of altering the internal pore surface area available for the reaction. Sintering was found to be predominant for highly porous oxides and less of an influence on the denser ores. It was found using an indirect measurement technique that the rate constants for wustite reduction were higher for the porous iron-oxide than dense hematite ore at higher temperatures (> 1423 K). Such an indirect mode of measurement was used to minimize the influence of sintering of the porous oxide at these temperatures.

  3. Iron

    MedlinePlus

    Iron is a mineral that our bodies need for many functions. For example, iron is part of hemoglobin, a protein which carries ... It helps our muscles store and use oxygen. Iron is also part of many other proteins and ...

  4. Whole-body Vibration Exposure of Drill Operators in Iron Ore Mines and Role of Machine-Related, Individual, and Rock-Related Factors

    PubMed Central

    Chaudhary, Dhanjee Kumar; Bhattacherjee, Ashis; Patra, Aditya Kumar; Chau, Nearkasen

    2015-01-01

    Background This study aimed to assess the whole-body vibration (WBV) exposure among large blast hole drill machine operators with regard to the International Organization for Standardization (ISO) recommended threshold values and its association with machine- and rock-related factors and workers' individual characteristics. Methods The study population included 28 drill machine operators who had worked in four opencast iron ore mines in eastern India. The study protocol comprised the following: measurements of WBV exposure [frequency weighted root mean square (RMS) acceleration (m/s2)], machine-related data (manufacturer of machine, age of machine, seat height, thickness, and rest height) collected from mine management offices, measurements of rock hardness, uniaxial compressive strength and density, and workers' characteristics via face-to-face interviews. Results More than 90% of the operators were exposed to a higher level WBV than the ISO upper limit and only 3.6% between the lower and upper limits, mainly in the vertical axis. Bivariate correlations revealed that potential predictors of total WBV exposure were: machine manufacturer (r = 0.453, p = 0.015), age of drill (r = 0.533, p = 0.003), and hardness of rock (r = 0.561, p = 0.002). The stepwise multiple regression model revealed that the potential predictors are age of operator (regression coefficient β = −0.052, standard error SE = 0.023), manufacturer (β = 1.093, SE = 0.227), rock hardness (β = 0.045, SE = 0.018), uniaxial compressive strength (β = 0.027, SE = 0.009), and density (β = –1.135, SE = 0.235). Conclusion Prevention should include using appropriate machines to handle rock hardness, rock uniaxial compressive strength and density, and seat improvement using ergonomic approaches such as including a suspension system. PMID:26929838

  5. Biogenic nano-magnetite and nano-zero valent iron treatment of alkaline Cr(VI) leachate and chromite ore processing residue

    PubMed Central

    Watts, Mathew P.; Coker, Victoria S.; Parry, Stephen A.; Pattrick, Richard A.D.; Thomas, Russell A.P.; Kalin, Robert; Lloyd, Jonathan R.

    2015-01-01

    Highly reactive nano-scale biogenic magnetite (BnM), synthesized by the Fe(III)-reducing bacterium Geobacter sulfurreducens, was tested for the potential to remediate alkaline Cr(VI) contaminated waters associated with chromite ore processing residue (COPR). The performance of this biomaterial, targeting aqueous Cr(VI) removal, was compared to a synthetic alternative, nano-scale zero valent iron (nZVI). Samples of highly contaminated alkaline groundwater and COPR solid waste were obtained from a contaminated site in Glasgow, UK. During batch reactivity tests, Cr(VI) removal from groundwater was inhibited by ∼25% (BnM) and ∼50% (nZVI) when compared to the treatment of less chemically complex model pH 12 Cr(VI) solutions. In both the model Cr(VI) solutions and contaminated groundwater experiments the surface of the nanoparticles became passivated, preventing complete coupling of their available electrons to Cr(VI) reduction. To investigate this process, the surfaces of the reacted samples were analyzed by TEM-EDX, XAS and XPS, confirming Cr(VI) reduction to the less soluble Cr(III) on the nanoparticle surface. In groundwater reacted samples the presence of Ca, Si and S was also noted on the surface of the nanoparticles, and is likely responsible for earlier onset of passivation. Treatment of the solid COPR material in contact with water, by addition of increasing weight % of the nanoparticles, resulted in a decrease in aqueous Cr(VI) concentrations to below detection limits, via the addition of ⩾5% w/w BnM or ⩾1% w/w nZVI. XANES analysis of the Cr K edge, showed that the % Cr(VI) in the COPR dropped from 26% to a minimum of 4–7% by the addition of 5% w/w BnM or 2% w/w nZVI, with higher additions unable to reduce the remaining Cr(VI). The treated materials exhibited minimal re-mobilization of soluble Cr(VI) by re-equilibration with atmospheric oxygen, with the bulk of the Cr remaining in the solid fraction. Both nanoparticles exhibited a considerable

  6. The connection between iron ore formations and "mud-shrimp" colonizations around sunken wood debris and hydrothermal sediments in a Lower Cretaceous continental rift basin, Mecsek Mts., Hungary

    NASA Astrophysics Data System (ADS)

    Jáger, Viktor; Molnár, Ferenc; Buchs, David; Koděra, Peter

    2012-09-01

    pillowed basalts, sulfidized interpillow sediments could not be oxidized completely. The texture of the goethitic iron ore (as an interpillow sediment) is network-like and dentritic, which is very similar to the iron-oxidic and microbial textured sediments of the Juan de Fuca Ridge. The dendritic iron-oxide-hydroxide particles which were involved in this study are not hollow and exceed the size-domain characteristic for bacterial products. However, in some cases hollow- and tube-like particles having a diameter of 1.2-1.5 μm can refer to the activity of the Sphaerotilus-Leptothrix iron-oxidizer bacterial group.

  7. Geology of the Eymir iron mine, Edremit, Turkey

    USGS Publications Warehouse

    Jacobson, Herbert Samuel; Turet, Erdogan

    1972-01-01

    The Eymir mine near Edremit on Turkey's Aegean coast (long 27?30'E.,1at 39?36'N.) was investigated as part of the Maden Tetkik ve Arama Enstitutsu (MTA)-U. S. Geological Survey (USGS) mineral exploration and training project, for the purpose of increasing the known mineral reserves. Geologic mapping of the mine area indicates that hematite is restricted to argillized, silicified, and pyritized dacite and possibly andesite. Hematite is present as massive replacements, impregnations, disseminations, and fracture fillings. Most of the upper part of the iron deposit consists of a breccia composed mostly of silicifiled dacite fragments in a hematite matrix. The iron deposit was apparently formed in three steps: 1. Argillation, silicification, and pyritization of the andesitic lava and dacite units as a result of a regional intrusion. 2. Intrusion of the Dere Oren dacite stock, with associated faulting, fracturing, and breccia formation at the surface. 3. Deposition of hematite by oxidation of pyrite, and transfer of iron via fractures and faults by hydrothermal or meteoric fluids. The Eymir iron deposit is a blanketlike deposit on the crest of the Sivritepe-Eymir ridge. It is 1300 meters long, 80 to 450 meters wide, and has an average thickness of 18.6 meters. Drill holes in the deposit show the iron content to range from 32.0 to 57.6 percent, and to average 46.5 percent. Most of the gangue is silica, and an arsenic impurity averaging 0.39 percent is present. Most of the deposit cannot be utilized as iron ore because of low iron content, high silica content, and high arsenic content. Ore-dressing tests have shown that it is feasible to concentrate the low-grade material, producing a concentrate having increased iron content and reduced silica content. Tests have shown also that the arsenic content of the ore can be reduced substantially by sintering. Further tests and economic feasibility studies are necessary to determine whether an economic marketable iron ore can be

  8. Ferronickel enrichment by fine particle reduction and magnetic separation from nickel laterite ore

    NASA Astrophysics Data System (ADS)

    Tang, Xiao-hui; Liu, Run-zao; Yao, Li; Ji, Zhi-jun; Zhang, Yan-ting; Li, Shi-qi

    2014-10-01

    Ferronickel enrichment and extraction from nickel laterite ore were studied through reduction and magnetic separation. Reduction experiments were performed using hydrogen and carbon monoxide as reductants at different temperatures (700-1000°C). Magnetic separation of the reduced products was conducted using a SLon-100 cycle pulsating magnetic separator (1.2 T). Composition analysis indicates that the nickel laterite ore contains a total iron content of 22.50wt% and a total nickel content of 1.91wt%. Its mineral composition mainly consists of serpentine, hortonolite, and goethite. During the reduction process, the grade of nickel and iron in the products increases with increasing reduction temperature. Although a higher temperature is more favorable for reduction, the temperature exceeding 1000°C results in sintering of the products, preventing magnetic separation. After magnetic separation, the maximum total nickel and iron concentrations are 5.43wt% and 56.86wt%, and the corresponding recovery rates are 84.38% and 53.76%, respectively.

  9. On-line iron-ore slurry monitoring for real-time process control of pellet making processes using laser-induced breakdown spectroscopy: graphitic vs. total carbon detection

    NASA Astrophysics Data System (ADS)

    Barrette, Louis; Turmel, Simon

    2001-06-01

    Chemical composition of iron-ore pellets has a significant impact on their quality and commercial value. Laser-induced breakdown spectroscopy (LIBS) technique has been extensively tested on line, at industrial pelletizing plants. It proved successful at measuring Si, Ca, Mg, Al and graphitic C contents of different iron-ore slurries prior to filtration and pelletizing. For this specific application, the sensitivity of the technique compares with the one obtained from dedicated chemical laboratories. But the real advantage of LIBS technique is that the results are delivered continuously and in real time compared to periodic sampling and standard analytical delays of more than 1 h. Consequently, LIBS gives a more representative reading of the state of the process — particularly when rapid perturbations occur — and allows process optimization and quality improvement. In this work, special attention was given to the fact that the detection system, with specific settings, gives direct measurement for either graphitic carbon (coke breeze) or total carbon (coke breeze, flux and natural carbonate). Graphitic carbon content is a key parameter for both the pellet production cost and its final commercial value. LIBS is a sensitive technique that can detect small variations. But matrix effects affect the spectral lines and it is sometimes difficult to establish universal calibration curve. This problem is partially overcome by the use of a multivariable calibration that corrects for matrix effects and evaluates a confidence level based on expertise for each measurement. Current research is aimed at the development of commercial equipment for continuous industrial use.

  10. Evolution of ore deposits on terrestrial planets

    NASA Technical Reports Server (NTRS)

    Burns, R. G.

    1991-01-01

    Ore deposits on terrestrial planets materialized after core formation, mantle evolution, crustal development, interactions of surface rocks with the hydrosphere and atmosphere, and, where life exists on a planet, the involvement of biological activity. Core formation removed most of the siderophilic and chalcophilic elements, leaving mantles depleted in many of the strategic and noble metals relative to their chondritic abundances. Basaltic magma derived from partial melting of the mantle transported to the surface several metals contained in immiscible silicate and sulfide melts. Magmatic ore deposits were formed during cooling, fractional crystallization and density stratification from the basaltic melts. Such ore deposits found in earth's Archean rocks were probably generated during early histories of all terrestrial planets and may be the only types of igneous ores on Mars. Where plate tectonic activity was prevalent on a terrestrial planet, temporal evolution of ore deposits took place. Repetitive episodes of subduction modified the chemical compositions of the crust and upper mantles, leading to porphyry copper and molybdenum ores in calc-alkaline igneous rocks and granite-hosted tin and tungsten deposits. Such plate tectonic-induced mineralization in relatively young igneous rocks on earth may also have produced hydrothermal ore deposits on Venus in addition to the massive sulfide and cumulate chromite ores associated with Venusian mafic igneous rock. Sedimentary ore deposits resulting from mechanical and chemical weathering in reducing atmospheres in Archean earth included placer deposits (e.g., uraninite, gold, pyrite ores). Chromite, ilmenite, and other dense unreactive minerals could also be present on channel floors and in valley networks on Mars, while banded iron formations might underlie the Martian northern plains regions. As oxygen evolved in earth's atmosphere, so too did oxide ores. By analogy, gossans above sulfide ores probably occur on Mars

  11. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2006-04-19

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets, briquettes, sinter and coke.

  12. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2006-01-30

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase I was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets, briquettes, sinter and coke.

  13. Phase II Calderon Process to Produce Direct Reduced Iron Research and Development Project

    SciTech Connect

    Albert Calderon

    2007-03-31

    This project was initially targeted to the making of coke for blast furnaces by using proprietary technology of Calderon in a phased approach, and Phase 1 was successfully completed. The project was then re-directed to the making of iron units. In 2000, U.S. Steel teamed up with Calderon for a joint effort to produce directly reduced iron with the potential of converting it into molten iron or steel consistent with the Roadmap recommendations of 1998 prepared by the Steel Industry in cooperation with the Department of Energy by using iron ore concentrate and coal as raw materials, both materials being appreciably lower in cost than using iron pellets, briquettes, sinter and coke.

  14. IRON

    EPA Science Inventory

    The document surveys the effects of organic and inorganic iron that are relevant to humans and their environment. The biology and chemistry of iron are complex and only partially understood. Iron participates in oxidation reduction processes that not only affect its geochemical m...

  15. Geochemistry of the furnace magnetite bed, Franklin, New Jersey, and the relationship between stratiform iron oxide ores and stratiform zinc oxide-silicate ores in the New Jersey highlands

    USGS Publications Warehouse

    Johnson, C.A.; Skinner, B.J.

    2003-01-01

    The New Jersey Highlands terrace, which is an exposure of the Middle Proterozoic Grenville orogenic belt located in northeastern United States, contains stratiform zinc oxide-silicate deposits at Franklin and Sterling Hill and numerous massive magnetite deposits. The origins of the zinc and magnetite deposits have rarely been considered together, but a genetic link is suggested by the occurrence of the Furnace magnetite bed and small magnetite lenses immediately beneath the Franklin zinc deposit. The Furnace bed was metamorphosed and deformed along with its enclosing rocks during the Grenvillian orogeny, obscuring the original mineralogy and obliterating the original rock fabrics. The present mineralogy is manganiferous magnetite plus calcite. Trace hydrous silicates, some coexisting with fluorite, have fluorine contents that are among the highest ever observed in natural assemblages. Furnace bed calcite has ??13C values of -5 ?? 1 per mil relative to Peedee belemnite (PDB) and ??18O values of 11 to 20 per mil relative to Vienna-standard mean ocean water (VSMOW). The isotopic compositions do not vary as expected for an original siderite layer that decarbonated during metamorphism, but they are consistent with nearly isochemical metamorphism of an iron oxide + calcite protolith that is chemically and minerlogically similar to iron-rich sediments found near the Red Sea brine pools and isotopically similar to Superior-type banded iron formations. Other magniferous magnite + calcite bodies occur at approximately the same stratigraphic position as far 50 km from the zinc deposits. A model is presented in which the iron and zinc deposits formed along the western edge of a Middle Proterozoic marine basin. Zinc was transported by sulfate-stable brines and was precipitated under sulfate-stable conditions as zincian carbonates and Fe-Mn-Zn oxides and silicates. Whether the zincian assemblages settled from the water column or formed by replacement reactions in shallowly

  16. Quantification and analysis of geomorphic processes on a recultivated iron ore mine on the Italian island Elba using long-time ground-based LIDAR and photogrammetric data by an UAV

    NASA Astrophysics Data System (ADS)

    Haas, F.; Hilger, L.; Neugirg, F.; Umstädter, K.; Breitung, C.; Fischer, P.; Hilger, P.; Heckmann, T.; Dusik, J.; Kaiser, A.; Schmidt, J.; Della Seta, M.; Rosenkranz, R.; Becht, M.

    2015-10-01

    This study aims on the quantification and analysis of geomorphic processes on the barely vegetated slopes of a recultivated iron ore mine on the Italian island Elba using Terrestrial Lasercanning (TLS) and digital photogrammetry by UAV photographs over a period of 5 1/2 years. Beside this the study tried to work out the potential and the limitations of both methods to detect surface changes by geomorphic process dynamic within a natural environment. Both, UAV and TLS show the pattern of the erosion and accumulation processes on the investigated slope quite well, but the calculated amounts differ clearly between the methods. The reasons for these differences could be found in the different accuracies (variable level of detections) of the methods and the different viewing geometries. Both effects have an impact on the detectable process dynamic over different time scales on the slope and their calculated amounts, which in both cases can lead to an underestimation of erosion and accumulation by fluvial processes.

  17. Bog Manganese Ore: A Resource for High Manganese Steel Making

    NASA Astrophysics Data System (ADS)

    Pani, Swatirupa; Singh, Saroj K.; Mohapatra, Birendra K.

    2016-06-01

    Bog manganese ore, associated with the banded iron formation of the Iron Ore Group (IOG), occurs in large volume in northern Odisha, India. The ore is powdery, fine-grained and soft in nature with varying specific gravity (2.8-3.9 g/cm3) and high thermo-gravimetric loss, It consists of manganese (δ-MnO2, manganite, cryptomelane/romanechite with minor pyrolusite) and iron (goethite/limonite and hematite) minerals with sub-ordinate kaolinite and quartz. It shows oolitic/pisolitic to globular morphology nucleating small detritus of quartz, pyrolusite/romanechite and hematite. The ore contains around 23% Mn and 28% Fe with around 7% of combined alumina and silica. Such Mn ore has not found any use because of its sub-grade nature and high iron content, and is hence considered as waste. The ore does not respond to any physical beneficiation techniques because of the combined state of the manganese and iron phases. Attempts have been made to recover manganese and iron value from such ore through smelting. A sample along with an appropriate charge mix when processed through a plasma reactor, produced high-manganese steel alloy having 25% Mn within a very short time (<10 min). Minor Mn content from the slag was recovered through acid leaching. The aim of this study has been to recover a value-added product from the waste.

  18. Bog Manganese Ore: A Resource for High Manganese Steel Making

    NASA Astrophysics Data System (ADS)

    Pani, Swatirupa; Singh, Saroj K.; Mohapatra, Birendra K.

    2016-05-01

    Bog manganese ore, associated with the banded iron formation of the Iron Ore Group (IOG), occurs in large volume in northern Odisha, India. The ore is powdery, fine-grained and soft in nature with varying specific gravity (2.8-3.9 g/cm3) and high thermo-gravimetric loss, It consists of manganese (δ-MnO2, manganite, cryptomelane/romanechite with minor pyrolusite) and iron (goethite/limonite and hematite) minerals with sub-ordinate kaolinite and quartz. It shows oolitic/pisolitic to globular morphology nucleating small detritus of quartz, pyrolusite/romanechite and hematite. The ore contains around 23% Mn and 28% Fe with around 7% of combined alumina and silica. Such Mn ore has not found any use because of its sub-grade nature and high iron content, and is hence considered as waste. The ore does not respond to any physical beneficiation techniques because of the combined state of the manganese and iron phases. Attempts have been made to recover manganese and iron value from such ore through smelting. A sample along with an appropriate charge mix when processed through a plasma reactor, produced high-manganese steel alloy having 25% Mn within a very short time (<10 min). Minor Mn content from the slag was recovered through acid leaching. The aim of this study has been to recover a value-added product from the waste.

  19. Hydrothermal alteration, fluid inclusions and stable isotope systematics of the Alvo 118 iron oxide-copper-gold deposit, Carajás Mineral Province (Brazil): Implications for ore genesis

    NASA Astrophysics Data System (ADS)

    Torresi, Ignacio; Xavier, Roberto Perez; Bortholoto, Diego F. A.; Monteiro, Lena V. S.

    2012-03-01

    The Alvo 118 iron oxide-copper-gold (IOCG) deposit (170 Mt at 1.0 wt.% Cu, 0.3 g/t Au) lies in the southern sector of the Itacaúnas Shear Belt, Carajás Mineral Province, along a WNW-ESE-striking, 60-km-long shear zone, close to the contact of the ~2.76-Ga metavolcano-sedimentary Itacaiúnas Supergroup and the basement (~3.0 Ga Xingu Complex). The Alvo 118 deposit is hosted by mafic and felsic metavolcanic rocks and crosscutting granitoid and gabbro intrusions that have been subjected to the following hydrothermal alteration sequence towards the ore zones: (1) poorly developed sodic alteration (albite and scapolite); (2) potassic alteration (biotite or K-feldspar) accompanied by magnetite formation and silicification; (3) widespread, pervasive chlorite alteration spatially associated with quartz-carbonate-sulphide infill ore breccia and vein stockworks; and (4) local post-ore quartz-sericite alteration. The ore assemblage is dominated by chalcopyrite (~60%), bornite (~10%), hematite (~20%), magnetite (10%) and subordinate chalcocite, native gold, Au-Ag tellurides, galena, cassiterite, F-rich apatite, xenotime, monazite, britholite-(Y) and a gadolinite-group mineral. Fluid inclusion studies in quartz point to a fluid regime composed of two distinct fluid types that may have probably coexisted within the timeframe of the Cu-Au mineralizing episode: a hot (>200°C) saline (32.8‰ to 40.6 wt.% NaCl eq.) solution, represented by salt-bearing aqueous inclusions, and a lower temperature (<200°C), low to intermediate salinity (<15 wt.% NaCl eq.) aqueous fluid defined by two-phase (LH2O + VH2O) fluid inclusions. This trend is very similar to those defined for other IOCG systems of the Carajás Mineral Province. δ 18OH2O values in equilibrium with calcite (-1.0‰ to 7.5‰ at 277°C to 344°C) overlap the lower range for primary magmatic waters, but the more 18O-depleted values also point to the involvement of externally derived fluids, possibly of meteoric origin

  20. Iron

    MedlinePlus

    ... organ failure, coma, convulsions, and death. Child-proof packaging and warning labels on iron supplements have greatly ... levodopa that the body absorbs, making it less effective. Levodopa, found in Sinemet® and Stalevo®, is used ...

  1. Sources of ores of the ferroalloy metals

    USGS Publications Warehouse

    Burchard, E.F.

    1933-01-01

    Since all steel is made with the addition of alloying elements, the record of the metallic raw materials contributory to the steel industry would be far from complete without reference to the ferroalloy metals. This paper, therefore, supplements two preceding arvicles on the sources of our iron ores. The photographs, with the exception of those relating to molybdenum and vanadium, are by the author.

  2. Iron and copper catalysis of PCDD/F formation.

    PubMed

    Liao, Junhong; Buekens, Alfons; Olie, Kees; Yang, Jie; Chen, Tong; Li, Xiaodong

    2016-02-01

    The formation of polychlorinated dibenzo-p-dioxins and dibenzofurans (PCDD/F) was explored during de novo tests designed to compare the catalytic activity of copper (II) chloride (CuCl2) with that of iron (III) oxide (Fe2O3) and to test some synergistic effect between these two catalytic compounds. Both copper chloride (CuCl2) and iron oxide (Fe2O3) were earlier proposed as catalysts to explain the PCDD/F emissions from, e.g. municipal solid waste incineration (MSWI). In addition, haematite (Fe2O3) is the main iron ore and could be responsible for the typical iron ore sintering plant fingerprint. A total of nine model fly ash (MFA) samples were prepared by mixing and grinding of sodium chloride (NaCl), activated carbon and a powder matrix of silica (SiO2) with the selected metal compound(s). The conditions of these de novo tests were 1 h in duration, 350 °C in a flow of synthetic combustion gas (10 vol.% oxygen in nitrogen). The effect of Fe-Cu catalyst concentration on yield and distribution pattern of PCDD/F was systematically explored; three strongly differing ratios of [Fe]:[Cu] were considered (1:1, 10:1 and 100:1) to study the potential interactions of Fe2O3 and CuCl2 suggested earlier. The results show some slight rise of PCDD/F formed with raising iron concentration from 0 to 10.1 wt% (no Cu added; 0.1 wt% Cu), as well as strong surging of both amount and average chlorination level of PCDD/F when rising amounts of copper (0 to 1.1 wt%) are introduced. The resulting fingerprints are compared with those from sintering and from MSWI. PMID:26416123

  3. A communication and monitoring system for an underground coal mine, iron ore mine, and deep underground silver mine. Open file report Jun 73-Mar 78

    SciTech Connect

    Bergeron, A.A.; Collins, R.L.; Michels, J.L.

    1981-11-01

    Advanced communication and monitoring systems were developed and demonstrated in three underground mines representing different mining techniques, geographical areas, and material mined. The first was a large coal mine in western Pennsylvania using room-and-pillar techniques and continuous mining methods. The system developed provided private telephone channels, environmental monitoring, and control of underground equipment, all on a single coaxial cable, with all system operations under the direction of a minicomputer. The second was a magnetite ore mine in eastern Pennsylvania that used block caving mining techniques. A radio system was developed that provided two-way communications between trackless vehicles and roving personnel. A unique system of uhf-vhf repeaters combined with a 'leaky-feeder' transmission line offered operational and emergency features not previously found in mine communication systems. The third was a deep silver mine in the Cour d'Alene district of Idaho. This system utilizes a single wire pair to provide up to 14 voice channels. A combination of PBX, telephone carrier systems, and intercoms offered private conversations, selective signaling, and emergency backup communications.

  4. Quantification and analysis of geomorphic processes on a recultivated iron ore mine on the Italian island of Elba using long-term ground-based lidar and photogrammetric SfM data by a UAV

    NASA Astrophysics Data System (ADS)

    Haas, Florian; Hilger, Ludwig; Neugirg, Fabian; Umstädter, Kathrin; Breitung, Christian; Fischer, Peter; Hilger, Paula; Heckmann, Tobias; Dusik, Jana; Kaiser, Andreas; Schmidt, Jürgen; Della Seta, Marta; Rosenkranz, Ruben; Becht, Michael

    2016-05-01

    This study focuses on the quantification and analysis of geomorphic processes on the barely vegetated slopes of a recultivated iron ore mine on the Italian island of Elba using photographs from terrestrial laser scanning (TLS) and digital photogrammetry by an unmanned aerial vehicle (UAV) over a period of 5 1/2 years. Beside this, the study tried to work out the potential and the limitations of both methods to detect surface changes by geomorphic process dynamics within a natural environment. Both UAV and TLS show the pattern of the erosion and accumulation processes on the investigated slope quite well, but the calculated amounts differ clearly between the methods. The reasons for these differences could be found in the different accuracies (variable level of detections) of the methods and the different viewing geometries. Both effects have an impact on the detectable process dynamics over different timescales on the slope and their calculated amounts, which in both cases can lead to an underestimation of erosion and accumulation by fluvial processes.

  5. Influence of intermediate-heat treatment on the structure and magnetic properties of iron-rich Sm(CoFeCuZr)Z sintered magnets

    NASA Astrophysics Data System (ADS)

    Horiuchi, Yosuke; Hagiwara, Masaya; Endo, Masaki; Sanada, Naoyuki; Sakurada, Shinya

    2015-05-01

    In this study, we investigated intermediate-heat treatment (IHT) at temperatures between those of sintering and solution treatment, and evaluated the effects on the macrostructure, microstructure, and magnetic properties of Sm(Cobal.Fe0.35Cu0.06Zr0.018)7.8. We found that squareness was clearly improved by adopting the IHT, which promotes grain growth. These results indicate that reducing the fraction of grain boundaries by increasing the grain size affects the behavior of domain-wall motion. Magnetic properties of Mr 1.22 T, HcJ 1580 kA/m, and (BH)max 282 kJ/m3 (>35 MGOe) were obtained for Sm(Cobal.Fe0.35Cu0.06Zr0.018)7.8 subjected to IHT at 1453 K.

  6. Reduction of Iron-Oxide-Carbon Composites: Part I. Estimation of the Rate Constants

    NASA Astrophysics Data System (ADS)

    Halder, S.; Fruehan, R. J.

    2008-12-01

    A new ironmaking concept using iron-oxide-carbon composite pellets has been proposed, which involves the combination of a rotary hearth furnace (RHF) and an iron bath smelter. This part of the research focuses on studying the two primary chemical kinetic steps. Efforts have been made to experimentally measure the kinetics of the carbon gasification by CO2 and wüstite reduction by CO by isolating them from the influence of heat- and mass-transport steps. A combined reaction model was used to interpret the experimental data and determine the rate constants. Results showed that the reduction is likely to be influenced by the chemical kinetics of both carbon oxidation and wüstite reduction at the temperatures of interest. Devolatilized wood-charcoal was observed to be a far more reactive form of carbon in comparison to coal-char. Sintering of the iron-oxide at the high temperatures of interest was found to exert a considerable influence on the reactivity of wüstite by virtue of altering the internal pore surface area available for the reaction. Sintering was found to be predominant for highly porous oxides and less of an influence on the denser ores. It was found using an indirect measurement technique that the rate constants for wüstite reduction were higher for the porous iron-oxide than dense hematite ore at higher temperatures (>1423 K). Such an indirect mode of measurement was used to minimize the influence of sintering of the porous oxide at these temperatures.

  7. Carbothermal Reductive Upgrading of a Bauxite Ore Using Microwave Radiation

    NASA Astrophysics Data System (ADS)

    Lu, T.; Pickles, C. A.; Kelebek, S.

    2012-04-01

    The utilization of microwave radiation as the energy source for the carbothermal reductive upgrading of a bauxite ore was investigated. The bauxite ore was mechanically mixed with carbon and reacted in a quartz crucible in a multimode cavity. The iron oxide in the bauxite ore was reduced to magnetite and/or iron and the magnetic fraction was separated using a Davis Tube Tester. Three experimental arrangements were utilized: (i) microwaving of the mixture, (ii) microwaving of the mixture plus charcoal layers under ambient conditions and (iii) microwaving of the mixture plus charcoal layers in argon. The utilization of the charcoal layers resulted in more uniform heating of the sample. The effects of irradiation time, sample mass and incident power on the mass of the magnetic fraction were determined. Both the iron and the aluminum contents of the magnetic fraction were measured and using these values, the iron removal from the bauxite ore and the alumina recovery in the non-magnetic fraction were calculated. It was shown that under mildly reducing conditions, almost half of the iron could be removed as magnetite. However, the formation of hercynite limited the iron separation as magnetite and higher iron removals could only be achieved through the formation of metallic iron under more highly reducing conditions.

  8. New Alloying Systems for Sintered Steels: Critical Aspects of Sintering Behavior

    NASA Astrophysics Data System (ADS)

    Oro, Raquel; Campos, Mónica; Gierl-Mayer, Christian; Danninger, Herbert; Torralba, José Manuel

    2015-03-01

    Oxygen-sensitive alloying elements such as Mn, Si, and Cr have a high potential for improving the properties of low alloyed sintered steels while reducing the alloying cost. However, it is necessary to find a way for avoiding, or at least minimizing, the oxidation of these elements especially during the early stages of the sintering cycle. In this study Mn, Si, and Cr were introduced in the form of a master alloy powder designed to be mixed with the iron base powder and provide the final composition of the steel during the sintering process. The reduction/oxidation phenomena taking place during the heating stage were studied by thermogravimetry, dilatometry, and mass spectroscopy, using either reducing (H2) or inert (Ar) atmospheres. The results show how the difference in chemical activity between base iron powder and master alloy causes the so called "internal-getter" effect, by which the reduction of less stable iron oxides leads to oxidation of the elements with higher affinity for oxygen. This effect can be somehow minimized when sintering in H2, since the iron oxides are reduced at lower temperatures at which the reactivity of the elements in the master alloy is lower. However, H2 concentration in the processing atmosphere needs to be carefully adapted to the specific composition of the materials being processed in order to minimize decarburization by methane formation during sintering.

  9. [Periodic bioleaching of refractory gold-bearing pyrite ore].

    PubMed

    Vardanian, N S; Nagdalian, S Z

    2009-01-01

    The main characteristics of a periodic bioleaching of the refractory gold-bearing pyrite ore from the Tandzut deposit (Armenia) with the help of moderate thermophilic bacterium Sulfobacillus thermosulfidooxi-dans subsp. asporogenes and original thermotolerant strains Leptospirillum spp. were studied. The optimal pH for oxidizing the ore by S. thermosulfidooxidans subsp. asporogenes was 1.8; the pulp density providing maximal iron leaching rate was 10%. The intensity of oxidation processes decreased at higher ore concentrations. When using S. thermosulfidooxidans subsp. asporogenes, the largest amount of iron passed into the solution at the initial oxidant (Fe3+) concentration of 1.3 g/l. Cocultivation of S. thermosulfidooxidans subsp. asporogenes and Leptospirillum spp. increased the degree of pyrite ore leaching to 98.4% vs. 34.1% in the case of the former bacterium alone. PMID:19764614

  10. Ores and Climate Change - Primary Shareholders

    NASA Astrophysics Data System (ADS)

    Stein, Holly J.; Hannah, Judith L.

    2015-04-01

    Many in the economic geology community concern themselves with details of ore formation at the deposit scale, whether tallying fluid inclusion data to get at changes in ore-forming fluids or defining structures that aid and abet mineralization. These compilations are generally aimed at interpretation of events at the site of ore formation, with the goal being assignment of the deposit to a sanctioned ore deposit model. While providing useful data, this approach is incomplete and does not, by itself, serve present-day requirements for true interdisciplinary science. The ore-forming environment is one of chaos and disequilibrium at nearly all scales (Stein, 2014). Chaos and complexity are documented by variably altered rocks, veins or disseminated mineralization with multi-generational fluid histories, erratic and unusual textures in host rocks, and the bitumen or other hydrocarbon products entwined within many ore deposits. This should give pause to our drive for more data as a means to find "the answer". The answer lies in the kind of data collected and more importantly, in the way we interpret those data. Rather than constructing an ever-increasing catalog of descriptive mutations on sanctioned ore deposit models (e.g., IOGC or Iron-Oxide Copper Gold deposits), the way forward is to link source and transport of metals, sulfur, and organic material with regional and ultimately whole Earth chemical evolution. Important experimental work provides chemical constraints in controlled and behaved environments. To these data, we add imagination and interpretation, always tying back to field observations. In this paper, several key points are made by way of ore deposit examples: (1) many IOCG deposits are outcomes of profound changes in the chemistry of the Earth's surface, in the interplay of the atmosphere, hydrosphere, biosphere, and lithosphere; (2) the redox history of Fe in deep earth may be ultimately expressed in the ore-forming sequence; and (3) the formation of

  11. The F'derik-Zouerate iron district: Mesoarchean and Paleoproterozoic iron formation of the Tiris Complex, Islamic Republic of Mauritania

    USGS Publications Warehouse

    Taylor, Cliff D.; Finn, Carol A.; Anderson, Eric D.; Bradley, Dwight C.; Joud, Mohamed; Taleb Mohamed, Ahmed; Horton, John D.; Johnson, Craig A.

    2016-01-01

    High-grade hematitic iron ores (of HIF, containing 60-65 wt%Fe) have been mined in Mauritania since 1952 from Superior-type iron deposits of the F'derik-Zouerate district.  Depletion of the high-grade ores in recent years has resulted in new exploration projects focused on lower-grade magnetite ores occurring in Algoma-type banded iron formation (of BIF, containing ca. 35 wt% Fe).  Mauritania is the seventeenth largest iron producer in the world and currently has about 1.1 Gt of crude iron ore reserves. 

  12. The connection between iron ore formations and "mud-shrimp" colonizations around sunken wood debris and hydrothermal sediments in a Lower Cretaceous continental rift basin, Mecsek Mts., Hungary

    NASA Astrophysics Data System (ADS)

    Jáger, Viktor; Molnár, Ferenc; Buchs, David; Koděra, Peter

    2012-09-01

    In the Early Cretaceous, the continental rift basin of the Mecsek Mts. (Hungary), was situated on the southern edge of the European plate. The opening of the North Atlantic Ocean created a dilatational regime that expanded to the southern edge of the European plate, where several extensional basins and submarine volcanoes were formed during the Early Cretaceous epoch. Permanent seaquake activity caused high swell events during which a large amount of terrestrial wood fragments entered into submarine canyons from rivers or suspended woods which had sunk into the deep seafloor. These fragments created extended wood-fall deposits which contributed large-scale flourishing of numerous burrowing thalassinid crustaceans. Twelve different thalassinid coprolite ichnospecies can be found in the Berriasian-Hauterivian volcano-sedimentary formations. According to the seladonitic crustacean burrows which associated with framboidal pyrite containing Zoophycos and Chondrites ichnofossils (i.e. a "fodinichnia" trace fossil association), the bottom water was aerobic and the pore water was anaerobic; in the latter sulfate reduction occurred. The preservation of wood fragments around thalassinid burrows can be explained by rapid sedimentation related to turbidity currents. Due to the low temperature hydrothermal circulations of seawater, large amounts of iron were released from intrusive, pillowed basaltic sills; these sills intruded into soft, water-saturated sediments containing large amounts of thalassinid excrement. In the coprolites can be found idiomorphic mineral particles originating from the basalts, and coprolites can often be found in peperitic interpillow sediments. This indicates that the life-activity of the decapoda crustaceans in many Lower Cretaceous occurrences initially preceded the first magmatic eruptions. The paroxysm of the rift volcanism took place during the Valanginian age, when some submarine volcanoes emerged above sea level, reaching a maximum height of

  13. [Determination of gold in copper matte and sintered copper material].

    PubMed

    Ge, Yu-wei; Xiao, Li-mei; Suo, Jin-ling; Wang, Cheng; Hu, Xiao-min; Zhao, Shu-yun

    2011-05-01

    Ore sample, pretreated at 650 degrees C, was decomposed with aqua regia. Gold in the sample solution was then pre-concentrated by adsorbing with polyurethane foam plastic, released with thiourea solution, and determined by inductively coupled plasma-atomic emission spectrometry and flame atomic absorption spectrometry. Based on the characteristic of the copper matte and sinter containing copper, the effects of sample dissolving condition, matrix effect and interference of coexisting elements were investigated. The accuracy, precision and detection limit were discussed. The results of test show that both of the two methods were suitable for determining the contents of gold in copper matte and sintered copper material. PMID:21800614

  14. Methods of flash sintering

    DOEpatents

    Raj, Rishi; Cologna, Marco; Francis, John S.

    2016-05-10

    This disclosure provides methods of flash sintering and compositions created by these methods. Methods for sintering multilayered bodies are provided in which a sintered body is produced in less than one minute. In one aspect, each layer is of a different composition, and may be constituted wholly from a ceramic or from a combination of ceramic and metallic particles. When the body includes a layer of an anode composition, a layer of an electrolyte composition and a layer of a cathode composition, the sintered body can be used to produce a solid oxide fuel cell.

  15. Magmatogenic manganese ores of the South Minusa Intermontane Trough

    NASA Astrophysics Data System (ADS)

    Kassandrov, E. G.; Mazurov, M. P.

    2009-10-01

    The first data on the mineral composition and formation conditions of manganese ore at the Chapsordag and Malosyrsky deposits in the Askiz ore district of Khakassia are integrated and systematized. The detailed mineralogical mapping of the deposits has been carried out. The identification of minerals and examination of the ore microstructure were performed with optical microscopy in transmitted and reflected light and using SEM/EDS, EMPA, XRD, IRS, and other methods. It was established that the ore mineralization is spatially and genetically related to the Early Devonian magmatism and accompanying hydrothermal activity and metasomatism. Syngenetic braunite was detected for the first time in elevated amounts reaching an economic level in the devitrified groundmass of volcanic rocks, in cement of lava breccia, and in fragments in pyroclastic rocks. By analogy with iron deposits, this magmatogenic type of manganese mineralization is regarded as ore lavas and tuffs combined with metasomatic and hydrothermal mineral assemblages into a strata-bound orebearing complex and as a source of hydrothermal metasomatic ore. The elevated Mn content in magmatic melts of the Early Devonian trachybasalt-trachyandesite-trachydacite association is caused by assimilation of Riphean and Lower Cambrian high-Mn carbonate sequences in crustal magma chambers. In contours of economic orebodies, the hydrothermal economic ore is recognized as sites of massive, patchy and impregnated, brecciated, stringer-disseminated, and disseminated varieties. High-grade massive ore occurs as stratiform and branching bodies up to 1.5 m thick and a few tens of meters long and as smaller pocketlike bodies. Braunite and pyrolusite (polianite) are major ore minerals varying in size, degree of crystallinity, and character of intergrowths with associating minerals. Gangue minerals include carbonates, sulfates, albite, quartz, chlorite, actinolite, piemontite, and okhotskite, a Mn-pumpellyite identified in Russia

  16. [Characteristic of Mercury Emissions and Mass Balance of the Typical Iron and Steel Industry].

    PubMed

    Zhang, Ya-hui; Zhang, Cheng; Wang, Ding-yong; Luo, Cheng-zhong; Yang, Xi; Xu, Feng

    2015-12-01

    To preliminarily discuss the mercury emission characteristics and its mass balance in each process of the iron and steel production, a typical iron and steel enterprise was chosen to study the total mercury in all employed materials and estimate the input and output of mercury during the steel production process. The results showed that the mercury concentrations of input materials in each technology ranged 2.93-159.11 µg · kg⁻¹ with the highest level observed in ore used in blast furnace, followed by coal of sintering and blast furnace. The mercury concentrations of output materials ranged 3.09-18.13 µg · kg⁻¹ and the mercury concentration of dust was the highest, followed by converter slag. The mercury input and the output in the coking plant were 1346.74 g · d⁻¹ ± 36.95 g · d⁻¹ and 177.42 g · d⁻¹ ± 13.73 g · d⁻¹, respectively. In coking process, mercury mainly came from the burning of coking coal. The sintering process was the biggest contributor for mercury input during the iron and steel production with the mercury input of 1075. 27 g · d⁻¹ ± 60.89 g · d⁻¹ accounting for 68.06% of the total mercury input during this production process, and the ore powder was considered as the main mercury source. For the solid output material, the output in the sintering process was 14.15 g · d⁻¹ ± 0.38 g · d⁻¹, accounting for 22.61% of the total solid output. The mercury emission amount from this studied iron and steel enterprise was estimated to be 553.83 kg in 2013 with the emission factor of 0.092 g · t⁻¹ steel production. Thus, to control the mercury emissions, iron and steel enterprises should combine with production practice, further reduce energy consumption of coking and sintering, or improve the quality of raw materials and reduce the input of mercury. PMID:27011969

  17. Silicon nitride sintered body

    NASA Technical Reports Server (NTRS)

    Suzuki, K.; Shinohara, N.

    1984-01-01

    The sintering of silicon carbide and it production are described. The method of production is by calcination in which molding is followed by sintering without compression. The invention improves the composition of the silicon carbide ceramic. Six examples of the invention are illustrated and discussed.

  18. Introduction to ore geology

    SciTech Connect

    Evans, A.M.

    1987-01-01

    This textbook on ore geology is for second and third year undergraduates and closely parallels the undergraduate course given in this subject at England's University of Leicester. The volume covers three major areas: (1) principles of ore geology, (2) examples of the most important types of ore deposits, and (3) mineralization in space and time. Many chapters have been thoroughly revised for this edition and a chapter on diamonds has been added. Chapters on greisen and pegmatite have also been added, the former in response to the changing situation in tin mining following the recent tin crisis, and the latter in response to suggestions from geologists in a number of overseas countries. Some chapters have been considerably expanded and new sections added, including disseminated gold deposits and unconformity-associated uranium deposits. The author also expands on the importance of viewing mineral deposits from an economic standpoint.

  19. 38. HULETT ORE UNLOADERS IN MOTION; UNLOADING CANADIAN RED ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. HULETT ORE UNLOADERS IN MOTION; UNLOADING CANADIAN RED ORE FROM THE GEORGE M. CARL.' VIEW LOOKING EAST. (Also see OH-18-14, OH-18-39, and OH-18-40) - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  20. 14. HULETT ORE UNLOADERS IN MOTION; UNLOADING CANADIAN RED ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. HULETT ORE UNLOADERS IN MOTION; UNLOADING CANADIAN RED ORE FROM THE 'GEORGE M. CAR.' VIEW LOOKING EAST. (Also see OH-18-38, OH-18-39, and OH-18-40.) - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  1. Sintering titanium powders

    SciTech Connect

    Gerdemann, Stephen J.; Alman, David E.

    2005-09-01

    Recently, there has been renewed interest in low-cost titanium. Near-net-shape powder metallurgy offers the potential of manufacturing titanium articles without costly and difficult forming and machining operations; hence, processing methods such as conventional press-and-sinter, powder forging and powder injection molding are of interest. The sintering behavior of a variety of commercial and experimental titanium powders was studied. Commercial powders were acquired that were produced different routes: (i) sponge fines from the primary titanium processing; (ii) via the hydride-dehydride process; and (iii) gas atomization. The influence of vacuum sintering time (0.5 to 32 hrs) and temperature (1200, 1275 or 1350°C) on the microstructure (porosity present) of cold pressed powders was studied. The results are discussed in terms of the difference in powder characteristics, with the aim of identify the characteristics required for full density via press-and-sinter processing. Near-net-shape tensile bars were consolidated via cold pressed and sintered. After sintering, a sub-set of the tensile bars was hot-isostatic pressed (HIPed). The microstructure and properties of the bars were compared in the sintered and HIPed conditions.

  2. Sintering Reaction of Pseudoleucite Syenite: Thermodynamic Analysis and Process Evaluation

    NASA Astrophysics Data System (ADS)

    TAN, Danjun; MA, Hongwen; LI, Ge; LIU, Hao; ZOU, Dan

    On the basis of comprehensive analysis of the modal composition of a pseudoleucite syenite ore sample, collected from the Zijin Hill of Lin County, Shanxi Province, thermodynamic analysis of the pseudoleucite syenite sintering process with sodium carbonate as the additive was carried out. It indicated that when the pseudoleucite syenite was sintered at 760-880°C for 1.0-1.5 h, with sodium carbonate as the additive. The decomposition rate of minerals in the pseudoleucite syenite could reach 97.1%. The thermodynamic calculation shows that it needs to consume Na 2CO 3, i.e., 0.65 t treating per ton pseudoleucite syenite ore and approximately 95% of Na 2CO 3 could be recycled. This process consumes heat energy (2.29-2.48)×10 -6 kJ, corresponding to standard coal 190.97-206.82 kg as the thermal efficiency was 40% and CO 2 emission was 0.77-0.81 t. Compared with the Russian limestone-sintering technique, the natural mineral resources and energy consumptions and greenhouse gas emissions of the soda-sintering technique were reduced by 65%, 63%, and 65%, respectively. It is, therefore, feasible that the procedure suggested in this article could be industrialized providing both economic benefit and environmental conservation.

  3. SINTERED REFRACTORY MASS

    DOEpatents

    Williams, A.E.

    1955-09-01

    A method is given for joining sintered masses of refractory compounds. It consists in maintaining the masses in contact with each other by application of a moderate pressure, while they are at sintering temperature. The sintered masses are subjected to am applied pressure of about 1/2 to 1 ton per square inch of the surface in contact for about 10 minutes, and the temperature employed may be fropn about 1400 deg C to 2000 deg C. Refractory oxides to which the invention may be applied are beryllia, alumina, thoria, and magnesia.

  4. Microwave sintering of ceramics

    SciTech Connect

    Snyder, W.B.

    1989-01-01

    Successful adaptation of microwave heating to the densification of ceramic materials require a marriage of microwave and materials technologies. Using an interdisciplinary team of microwave and materials engineers, we have successfully demonstrated the ability to density ceramic materials over a wide range of temperatures. Microstructural evolution during microwave sintering has been found to be significantly different from that observed in conventional sintering. Our results and those of others indicate that microwave sintering has the potential to fabricate components to near net shape with mechanical properties equivalent to hot pressed or hot isostatically pressed material. 6 refs., 11 figs.

  5. Extraction of copper from an oxidized (lateritic) ore using bacterially catalysed reductive dissolution.

    PubMed

    Nancucheo, Ivan; Grail, Barry M; Hilario, Felipe; du Plessis, Chris; Johnson, D Barrie

    2014-01-01

    An oxidized lateritic ore which contained 0.8 % (by weight) copper was bioleached in pH- and temperature-controlled stirred reactors under acidic reducing conditions using pure and mixed cultures of the acidophilic chemolithotrophic bacterium Acidithiobacillus ferrooxidans. Sulfur was provided as the electron donor for the bacteria, and ferric iron present in goethite (the major ferric iron mineral present in the ore) acted as electron acceptor. Significantly more copper was leached by bacterially catalysed reductive dissolution of the laterite than in aerobic cultures or in sterile anoxic reactors, with up to 78 % of the copper present in the ore being extracted. This included copper that was leached from acid-labile minerals (chiefly copper silicates) and that which was associated with ferric iron minerals in the lateritic ore. In the anaerobic bioreactors, soluble iron in the leach liquors was present as iron (II) and copper as copper (I), but both metals were rapidly oxidized (to iron (III) and copper (II)) when the reactors were aerated. The number of bacteria added to the reactors had a critical role in dictating the rate and yield of copper solubilised from the ore. This work has provided further evidence that reductive bioprocessing, a recently described approach for extracting base metals from oxidized deposits, has the potential to greatly extend the range of metal ores that can be biomined. PMID:24687752

  6. 77 FR 44204 - Approval and Promulgation of Air Quality Implementation Plans; Maryland; Control of Iron and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-07-27

    ... and Steel Production Installations as they apply to sintering plants. The sintering plant located at the Sparrows Point steelmaking facility (Sparrows Point) is the only sintering plant located in the... Iron and Steel Production Installations; Sintering Plants AGENCY: Environmental Protection Agency...

  7. Sintered wire annode

    DOEpatents

    Falce, Louis R.; Ives, R. Lawrence

    2007-12-25

    A plurality of high atomic number wires are sintered together to form a porous rod that is parted into porous disks which will be used as x-ray targets. A thermally conductive material is introduced into the pores of the rod, and when a stream of electrons impinges on the sintered wire target and generates x-rays, the heat generated by the impinging x-rays is removed by the thermally conductive material interspersed in the pores of the wires.

  8. Bioprocessing of ores: Application to space resources

    NASA Technical Reports Server (NTRS)

    Johansson, Karl R.

    1992-01-01

    The role of microorganisms in the oxidation and leaching of various ores (especially those of copper, iron, and uranium) is well known. This role is increasingly being applied by the mining, metallurgy, and sewage industries in the bioconcentration of metal ions from natural receiving waters and from waste waters. It is concluded that bioprocessing using bacteria in closed reactors may be a variable option for the recovery of metals from the lunar regolith. Obviously, considerable research must be done to define the process, specify the appropriate bacteria, determine the necessary conditions and limitations, and evaluate the overall feasibility.

  9. Microwave sintering process model.

    PubMed

    Peng, Hu; Tinga, W R; Sundararaj, U; Eadie, R L

    2003-01-01

    In order to simulate and optimize the microwave sintering of a silicon nitride and tungsten carbide/cobalt toolbits process, a microwave sintering process model has been built. A cylindrical sintering furnace was used containing a heat insulating layer, a susceptor layer, and an alumina tube containing the green toolbit parts between parallel, electrically conductive, graphite plates. Dielectric and absorption properties of the silicon nitride green parts, the tungsten carbide/cobalt green parts, and an oxidizable susceptor material were measured using perturbation and waveguide transmission methods. Microwave absorption data were measured over a temperature range from 20 degrees C to 800 degrees C. These data were then used in the microwave process model which assumed plane wave propagation along the radial direction and included the microwave reflection at each interface between the materials and the microwave absorption in the bulk materials. Heat transfer between the components inside the cylindrical sintering furnace was also included in the model. The simulated heating process data for both silicon nitride and tungsten carbide/cobalt samples closely follow the experimental data. By varying the physical parameters of the sintering furnace model, such as the thickness of the susceptor layer, the thickness of the allumina tube wall, the sample load volume and the graphite plate mass, the model data predicts their effects which are helpful in optimizing those parameters in the industrial sintering process. PMID:15323110

  10. Preparation and mechanism of the sintered bricks produced from Yellow River silt and red mud.

    PubMed

    He, Hongtao; Yue, Qinyan; Su, Yuan; Gao, Baoyu; Gao, Yue; Wang, Jingzhou; Yu, Hui

    2012-02-15

    The preparation, characteristics and mechanisms of sintered bricks manufactured by Yellow River silt and red mud were studied. The sintering shrinkage, weight loss on ignition, water absorption and compressive strength were tested to determine the optimum preparation condition. Sintering mechanisms were discussed through linear regression analysis. Crystalline components of raw materials and bricks were analyzed by X-ray diffraction. Leaching toxicity of raw materials and bricks were measured according to sulphuric acid and nitric acid method. Radiation safety of the sintered bricks was characterized by calculating internal exposure index and external exposure index. The results showed that at the chosen best parameters (red mud content of 40%, sintering temperature of 1050°C and sintering time of 2h), the best characteristics of sintered bricks could be obtained. The weight loss on ignition of sintered bricks was principally caused by the removal of absorbed water and crystal water. The sintering shrinkage of sintered bricks mainly depended on sodium compounds and iron compounds of red mud. The sintering process made some components of raw materials transform into other crystals having better thermostability. Besides, the leaching toxicity and radioactivity index of sintered bricks produced under the optimum condition were all below standards. PMID:22192584

  11. Effect of attrition milling on the reaction sintering of silicon nitride

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.; Glasgow, T. K.; Yeh, H. C.

    1978-01-01

    Silicon powder was ground in a steel attrition mill under nitrogen. Air exposed powder was compacted, prefired in helium, and reaction sintered in nitrogen-4 v/o hydrogen. For longer grinding times, oxygen content, surface area and compactability of the powder increased; and both alpha/beta ratio and degreee of nitridation during sintering increased. Iron content remained constant.

  12. Effect of attrition milling on the reaction sintering of silicon nitride

    NASA Technical Reports Server (NTRS)

    Herbell, T. P.; Glasgow, T. K.; Yeh, H. C.

    1978-01-01

    Silicon powder was ground in a steel attrition mill under nitrogen. Air-exposed powder was compacted, prefired in helium, and reaction-sintered in nitrogen-4 v/o hydrogen. For longer grinding times, oxygen content, surface area and compactability of the powder increased; and both alpha/beta ratio and degree of nitridation during sintering increased. Iron content remained constant.

  13. Effect of the powder characteristics of Sisub3Nsub4 on the microstructure of sintered bodies

    NASA Technical Reports Server (NTRS)

    Woetting, G.; Hausner, H.

    1981-01-01

    Silicon nitride powders sintered with the addition of 2 wt% Mg0 to 95% theoretical density after attrition milling and subsequent purification were evaluated. Preparation of the powders is described. The powder characteristics (specific surfaces, iron concentration, and oxygen content), and density, weight loss, and phase state of the sinter bodies as a function of powder preparation are presented.

  14. Ore-fluid evolution at the Getchell Carlin-type gold deposit, Nevada, USA

    USGS Publications Warehouse

    Cline, J.S.; Hofstra, A.A.

    2000-01-01

    deposited gold-enriched pyrite and jasperoid quartz. Gold and pyrite precipitated together as H2S in the ore fluids reacted with iron in the host rocks. As ore fluids mixed with local aquifer fluids, ore fluids became cooler and more dilute. Cooling caused precipitation of ore-stage fluorite and orpiment, and late ore-stage realgar. Phase separation and/or neutralization of the ore fluid during the waning stages of the hydrothermal ore system led to deposition of late ore-stage calcite.

  15. Single-Step Ironmaking from Ore to Improve Energy Efficiency

    SciTech Connect

    S.K. Kawatra; B. Anamerie; T.C. Eisele

    2005-10-01

    The pig iron nugget process was developed as an alternative to the traditional blast furnace process by Kobe Steel. The process aimed to produce pig iron nuggets, which have similar chemical and physical properties to blast furnace pig iron, in a single step. The pig iron nugget process utilizes coal instead of coke and self reducing and fluxing dried green balls instead of pellets and sinters. In this process the environmental emissions caused by coke and sinter production, and energy lost between pellet induration (heat hardening) and transportation to the blast furnace can be eliminated. The objectives of this research were to (1) produce pig iron nuggets in the laboratory, (2) characterize the pig iron nugget produced and compare them with blast furnace pig iron, (3) investigate the furnace temperature and residence time effects on the pig iron nugget production, and (4) optimize the operational furnace temperatures and residence times. The experiments involved heat treatment of self reducing and fluxing dried green balls at various furnace temperatures and residence times. Three chemically and physically different products were produced after the compete reduction of iron oxides to iron depending on the operational furnace temperatures and/or residence times. These products were direct reduced iron (DRI), transition direct reduced iron (TDRI), and pig iron nuggets. The increase in the carbon content of the system as a function of furnace temperature and/or residence time dictated the formation of these products. The direct reduced iron, transition direct reduced iron, and pig iron nuggets produced were analyzed for their chemical composition, degree of metallization, apparent density, microstructure and microhardness. In addition, the change in the carbon content of the system with the changing furnace temperature and/or residence time was detected by optical microscopy and Microhardness measurements. The sufficient carbon dissolution required for the

  16. Sintering Theory and Practice

    NASA Astrophysics Data System (ADS)

    German, Randall M.

    1996-01-01

    Although sintering is an essential process in the manufacture of ceramics and certain metals, as well as several other industrial operations, until now, no single book has treated both the background theory and the practical application of this complex and often delicate procedure. In Sintering Theory and Practice, leading researcher and materials engineer Randall M. German presents a comprehensive treatment of this subject that will be of great use to manufacturers and scientists alike. This practical guide to sintering considers the fact that while the bonding process improves strength and other engineering properties of the compacted material, inappropriate methods of control may lead to cracking, distortion, and other defects. It provides a working knowledge of sintering, and shows how to avoid problems while accounting for variables such as particle size, maximum temperature, time at that temperature, and other problems that may cause changes in processing. The book describes the fundamental atomic events that govern the transformation from particles to solid, covers all forms of the sintering process, and provides a summary of many actual production cycles. Building from the ground up, it begins with definitions and progresses to measurement techniques, easing the transition, especially for students, into advanced topics such as single-phase solid-state sintering, microstructure changes, the complications of mixed particles, and pressure-assisted sintering. German draws on some six thousand references to provide a coherent and lucid treatment of the subject, making scientific principles and practical applications accessible to both students and professionals. In the process, he also points out and avoids the pitfalls found in various competing theories, concepts, and mathematical disputes within the field. A unique opportunity to discover what sintering is all about--both in theory and in practice What is sintering? We see the end product of this thermal

  17. Hauling urban ore

    SciTech Connect

    Lueck, P.A. )

    1991-05-01

    This paper reports that during the last few years, many railroads have viewed this country's growing MSW disposal problem as mountains of urban ore, referring to the potential revenues in its transportation. Much to the chagrin of the railroads, however, few endeavors to mine this new market have panned out. The MSW disposal problem is most acute in the Northeast, where numerous urban landfills were due to close early this year. Unfortunately, large-scale mass movement of MSW by railroads in the Northeast have failed to materialize. At least one railroad in the West is actively transporting MSW via rail. On April 1, 1991, the Union Pacific (UP) began transporting MSW in double stack containers from Seattle, Wash., to a landfill in Arlington, Ore. Working with Washington Waste Systems, the UP upgraded part of its trackage and dedicated space and equipment to serve that city's disposal needs.

  18. The genesis of ores

    SciTech Connect

    Brimhall, G. )

    1991-05-01

    Human history and technology have been shaped by metals. How did they become concentrated in minable deposits located so conveniently near the earth's surface The author explains the mechanisms of fluid transport-by magma, water and even air and wind-responsible for the chemical and physical interactions that created bodies of metallic ores throughout geologic history. From their formation to their modification at the surface of the earth, ore deposits are geologically transitory and reflect dynamic processes within the earth as well as atmospheric and climatic influences on hydrologic systems. As highly reactive supracrustal systems, they then serve as geochemical sensors providing a powerful record and set of tracer elements for deducing the history, transport paths and forces operative in the crust.

  19. Biomineralization of metal-containing ores and concentrates.

    PubMed

    Rawlings, Douglas E; Dew, David; du Plessis, Chris

    2003-01-01

    Biomining is the use of microorganisms to extract metals from sulfide and/or iron-containing ores and mineral concentrates. The iron and sulfide is microbially oxidized to produce ferric iron and sulfuric acid, and these chemicals convert the insoluble sulfides of metals such as copper, nickel and zinc to soluble metal sulfates that can be readily recovered from solution. Although gold is inert to microbial action, microbes can be used to recover gold from certain types of minerals because as they oxidize the ore, they open its structure, thereby allowing gold-solubilizing chemicals such as cyanide to penetrate the mineral. Here, we review a strongly growing microbially-based metal extraction industry, which uses either rapid stirred-tank or slower irrigation technology to recover metals from an increasing range of minerals using a diversity of microbes that grow at a variety of temperatures. PMID:12480349

  20. The biological leaching of an auriferous pyrite ore

    NASA Astrophysics Data System (ADS)

    Riekkola-Vanhanen, Marja; Heimala, Seppo; Sivelä, Carita A.; Viguera, Felipe; Varjola, Irma; Niemelä, Seppo I.; Tuovinen, Olli H.

    1993-12-01

    The oxidation of an auriferous pyrite ore sample was evaluated in biological leaching experiments for subsequent gold recovery via cyanidation. In batch cultures, organisms derived from the mine site oxidized pyrite and ferrous iron at pH values as low as pH 0.6. The recovery of gold was variable in shake flask experiments. In stirred tank bioreactor leaching, gold recovery was proportional to the extent of iron dissolution by bioleaching. The leaching of arsenic from the sample was also directly proportional to iron dissolution.

  1. ORE CONVEYANCE SYSTEM AND ADIT. LOOKING WEST. ORE FROM THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    ORE CONVEYANCE SYSTEM AND ADIT. LOOKING WEST. ORE FROM THE MINES ABOVE AT THE RIDGELINE AND TO THE RIGHT WAS CONVEYED TO THIS AREA AND DUMPED INTO THE SHAFT AT CENTER. THIS SHAFT OPENS INTO THE ADIT AT BOTTOM CENTER. THERE IS ANOTHER SHAFT OPENING INTO THE ADIT JUST ABOVE THE ADIT BEHIND THE STONE WALL. THE ORE WAS LOADED INTO TRAM CARS INSIDE THE ADIT AND CONVEYED ON TRACKS TO THE TRESTLE LEADING TO THE PRIMARY ORE BIN AT THE TRAM TERMINAL. TRACKS CAN BE SEEN LEADING FROM THE ADIT AND TO THE LEFT. THE ORE WAS THEN DUMPED INTO A CHUTE AT THE END OF THE TRESTLE CARRYING IT INTO THE ORE BIN AT THE TRAM TERMINAL(SEE CHUTE ON CA-291-30). - Keane Wonder Mine, Park Route 4 (Daylight Pass Cutoff), Death Valley Junction, Inyo County, CA

  2. Magnetic and flotation studies of banded hematite quartzite (BHQ) ore for the production of pellet grade concentrate

    NASA Astrophysics Data System (ADS)

    Das, B.; Mishra, B. K.; Prakash, S.; Das, S. K.; Reddy, P. S. R.; Angadi, S. I.

    2010-12-01

    To identify and establish beneficiation techniques for banded hematite quartzite (BHQ) iron ore, a comprehensive research on BHQ ore treatment was carried out. The BHQ ore was assayed as 38.9wt% Fe, 42.5wt% SiO2, and 1.0wt% Al2O3. In this ore, hematite and quartz are present as the major mineral phases where goethite, martite, and magnetite are present in small amounts. The liberation of hematite particles can be enhanced to about 82% by reducing the particle size to below 63 μm. The rejection of silica particles can be obtained by magnetic and flotation separation techniques. Overall, the BHQ ore can be enriched to 65.3wt% Fe at 61.9% iron recovery. A flowsheet has been suggested for the commercial exploitation of the BHQ ore.

  3. Sintering studies project

    NASA Astrophysics Data System (ADS)

    Lange, F. F.; Knapp, W. J.

    1985-05-01

    A new concept explains the factors which influence the sinterability of ceramic (and metal) powders. This theory, based on the thermodynamics consideration of pore disappearance, is centered on the coordination number of distribution of pores within the initial powder compact and on the changes in the pore coordination number during sintering. Thermodynamic arguments show that only pores with a coordination number less than a critical value (R > R sub c) can disappear by diffusion. The coordination number of a pore is the number of touching particles that surround and the pore size. This concept suggested the following phenomena: (1) consolidation forces that increase bulk density will eliminate pores with high coordination numbers and thus increase the sinterability of the powder compact, (2) multiple-particle packing units containing pores with low coordination (R < R sub c) will first densify during sintering to increase the size and coordination number of pores between the densifying packing units, (3)grain growth, supported by dense packing units, will decrease the coordination number of pores enlarged by local densification. i.e., normal grain growth is advantageous to sinterability, and (4) compressive stress produced by either surface tension effects or hot pressing cause the dense regions to deform, thus closing pores between the dense regions and reducing their coordination number.

  4. Management of solid wastes in the iron and steel industry

    SciTech Connect

    El-Gohary, F.; El-khouly, M.S.

    1983-03-01

    Wastes from a local iron and steel factory operations are agglomeration of iron ore and sintering, pig iron manufacture, steel making, rolling mill operations, and pickling. Liquid slag, produced in the blast furnace, is granulated in water and used as a concrete additive. Other wastes are directed separately to sedimentation tanks. The settleable solids are reused, and the treated effluents are pumped to a cooling tower for recycling. As a result of the new manufacturing expansion, existing waste treatment facilities are not adequate, and it was found necessary to provide additional treatment techniques. Departmental, as well as composite wastes were treated using plain sedimentation, centrifugal sedimentation, or chemical coagulation, or a combination of these methods. The results obtained showed that the use of the hydrocyclone for solid-liquid separation is much more efficient than plain sedimentation. When this process was followed by coagulation, very promising results were obtained. The use of pickling liquor as a coagulant gave comparable results with alum and ferric chloride.

  5. Sintering of Synroc D

    SciTech Connect

    Robinson, G.

    1982-06-01

    Sintering has been investigated as a method for the mineralization and densification of high-level nuclear defense waste powder. Studies have been conducted on Synroc D composite powder LS04. Optimal densification has been found to be highly dependent on the characteristics of the starting material. Powder subjected to milling, which was believed to reduce the level of agglomeration and possibly particle size, was found to densify better than powder not subjected to this milling. Densities of greater than 95% of theoretical could be achieved for samples sintered at 1150 to 1200/sup 0/C. Mineralogy was found to be as expected for Synroc D for samples sintered in a CO/sub 2//CO atmosphere where the Fe/sup +2//Fe/sup +3/ ratio was maintained at 1.0 to 5.75. In a more oxidizing, pure CO/sub 2/ atmosphere a new phase, not previously identified in Synroc D, was found.

  6. Microstructural characterization of silicon nitride ceramics processed by pressureless sintering, overpressure sintering, and sinter/HIP

    SciTech Connect

    Selkregg, K.R. ); More, K.L.; Seshadri, S.G.; McMurtry, C.H. )

    1990-01-01

    Silicon nitride ceramics of the same nominal sialon composition have been sintered under different conditions including atmospheric sintering, overpressure sintering, reaction bonded (nitrided pressureless sinter) and sinter/HIP cycles. The sintered ceramics, which exhibited dramatic differences in fracture toughness, have been characterized by x-ray diffraction, scanning electron microscopy, analytical transmission electron microscopy, and image analysis techniques. Fracture toughness data have been correlated to the microstructural and chemical analysis of the grain boundary phases. The microstructure was the strongest influencing factor on the observed fracture toughness difference. 5 refs., 5 tabs.

  7. SinterHab

    NASA Astrophysics Data System (ADS)

    Rousek, Tomáš; Eriksson, Katarina; Doule, Ondřej

    2012-05-01

    This project describes a design study for a core module on a Lunar South Pole outpost, constructed by 3D printing technology with the use of in-situ resources and equipped with a bio-regenerative life support system. The module would be a hybrid of deployable (CLASS II) and in-situ built (CLASS III) structures. It would combine deployable membrane structures and pre-integrated rigid elements with a sintered regolith shell for enhanced radiation and micrometeorite shielding. The closed loop ecological system would support a sustainable presence on the Moon with particular focus on research activities. The core module accommodates from four to eight people, and provides laboratories as a test bed for development of new lunar technologies directly in the environment where they will be used. SinterHab also includes an experimental garden for development of new bio-regenerative life support system elements. The project explores these various concepts from an architectural point-of-view particularly, as they constitute the building, construction and interior elements. The construction method for SinterHab is based on 3D printing by sintering of the lunar regolith. Sinterator robotics 3D printing technology proposed by NASA JPL enables construction of future generations of large lunar settlements with little imported material and the use of solar energy. The regolith is processed, placed and sintered by the Sinterator robotics system which combines the NASA ATHLETE and the Chariot remotely controlled rovers. Microwave sintering creates a rigid structure in the form of walls, vaults and other architectural elements. The interior is coated with a layer of inflatable membranes inspired by the TransHab project. The life-support system is mainly bio-regenerative and several parts of the system are intrinsically multifunctional and serve more than one purpose. The plants for food production are also an efficient part of atmosphere revitalization and water treatment. Moreover

  8. Sintering of Lunar and Simulant Glass

    NASA Technical Reports Server (NTRS)

    Cooper, Bonnie L.

    2007-01-01

    Most oxygen-extraction techniques are temperature-dependent, with higher temperatures resulting in higher oxygen yield. An example is hydrogen reduction, in which the optimum process temperature is 1050 C. However, glass-rich lunar soil begins to show the effects of sintering at temperatures of 900 C or lower. Sintering welds particles together due to viscous relaxation of the glass in the sample. One approach to avoid problems related to sintering, such as difficulty in removing waste material from the reactor, is to keep the soil in motion. One of several methods being studied to accomplish this is fluidized-bed processing techniques, in which the grains are kept in motion by the action of flowing reductant gas. The spent material can be removed from the chamber while still fluidized, or the fluidizing motion can continue until the material has cooled below approx. 500 C. Until end-to-end prototypes are built that can remove the heated soil, the most practical option is to keep the bed fluidized while cooling the waste material. As ISRU technology advances, another option will become valuable, which is to intentionally sinter the material to a great enough extent that it becomes a brick. The free iron in lunar soil is magnetic, and ferromagnetic bricks can be manipulated by robotic systems using electromagnetic end effectors. Finally, if an electromagnetic field is applied to the soil while the brick is being formed, the brick itself will become a magnet. This property can be used to create self-aligning bricks or other building materials that do not require fasteners. Although sintering creates a challenge for early lunar surface systems, knowledge gained during prototype development will be valuable for the advanced lunar outpost.

  9. Ferric iron reduction by sulfur- and iron-oxidizing bacteria.

    PubMed Central

    Brock, T D; Gustafson, J

    1976-01-01

    Acidophilic bacteria of the genera Thiobacillus and Sulfolobus are able to reduce ferric iron when growing on elemental sulfur as an energy source. It has been previously thought that ferric iron serves as a nonbiological oxidant in the formation of acid mine drainage and in the leaching of ores, but these results suggest that bacterial catalysis may play a significant role in the reactivity of ferric iron. PMID:825043

  10. PROCESS OF EXTRACTING URANIUM AND RADIUM FROM ORES

    DOEpatents

    Sawyer, C.W.; Handley, R.W.

    1959-07-14

    A process is presented for extracting uranium and radium values from a uranium ore which comprises leaching the ore with a ferric chloride solution at an elevated temperature of above 50 deg C and at a pH less than 4; separating the ore residue from the leaching solution by filtration; precipitating the excess ferric iron present at a pH of less than 5 by adding CaCO/sub 3/ to the filtrate; separating the precipitate by filtration; precipitating the uranium present in the filtrate at a Ph less than 6 by adding BaCO/sub 3/ to the filtrate; separating the precipitate by filtration; and precipitating the radium present in the filtrate by adding H/sub 2/SO/sub 4/ to the filtrate.

  11. Sintering silicon nitride

    NASA Technical Reports Server (NTRS)

    Bansal, Narottam P. (Inventor); Levine, Stanley R. (Inventor); Sanders, William A. (Inventor)

    1993-01-01

    Oxides having a composition of (Ba(1-x)Sr(x))O-Al2O3-2SiO2 are used as sintering aids for producing an improved silicon nitride ceramic material. The x must be greater than 0 to insure the formation of the stable monoclinic celsian glass phase.

  12. app_sintering.cpp

    Energy Science and Technology Software Center (ESTSC)

    2012-09-12

    This application simulates simple solid state sintering by incorporating all the active mechanisms, namely, curvature-driven gain growth, pore shaping and migration by surface diffusion, and creation, diffusion and annihilation of vacancies. It is an application developed for SPPARKS and has to be run within this framework.

  13. Can I Trust ORE Reports?

    ERIC Educational Resources Information Center

    Feedback, 1984

    1984-01-01

    This issue of FEEDBACK, a newsletter produced by the the Austin Independent School District Office of Research and Evaluation (ORE), illustrates the accuracy, validity, and fairness of ORE reports. The independence of the reports is explained. Internal and external quality controls are used to ensure reliability and accuracy of the reports.…

  14. Effect of heating mode on sinterability of Fe-Ni steels.

    PubMed

    Annamalai, A Raja; Kumar, Rajiv; Upadhyaya, Anish; Agrawal, Dinesh

    2011-01-01

    The present study examines the effect of heating mode on the densification, microstructure, and mechanical properties of iron-nickel steel with graphite and phosphorus addition. The compacts were sintered in conventional (radiatively-heated) and microwave (2.45 GHz, multimode) furnaces at 1120 degrees C for 1 hour in forming gas (dissociated ammonia atmosphere, 95% N2-5% H2). The experimental results show that microwave sintered alloy has better properties compared with the conventionally sintered counterparts. Detailed analyses by using optical microscopy and scanning electron microscopy (SEM) reveal that microwave sintered sample has finer microstructure. SEM examination of the fractured surfaces indicate that a mixed mode fracture containing both, ductile and brittle types, is present in microwave sintered alloy, in contrast with the brittle fracture only in conventional sintered counterpart. PMID:24428106

  15. Leaching of metals from fresh and sintered red mud.

    PubMed

    Ghosh, Indrani; Guha, Saumyen; Balasubramaniam, R; Kumar, A V Ramesh

    2011-01-30

    The disposal of red mud, a solid waste generated during the extraction of alumina from bauxite, is one of the major problems faced by the aluminum industry. Proper disposal followed by its utilization, for example as bricks, can provide a satisfactory solution to this problem. Pollution potential of red mud and its finished product, due to metals leaching out from them under certain environmental conditions, need to be studied. Sintering of red mud was performed in a resistance type vertical tube furnace to simulate the brick-making conditions in lab-scale. Leachability of metals in red mud and the sintered product was evaluated by performing sequential extraction experiments on both. The metals studied were the 'macro metals' iron and aluminum and the 'trace metals' copper and chromium. The total extractabilities of all the metals estimated by the microwave digestion of red mud samples decreased due to sintering. The leachability in sequential extraction of the macro metals iron and aluminum, on the other hand, increased due to sintering in all phases of sequential extraction. However, the effect of sintering on the leachability of the trace metals by sequential extraction was different for copper and chromium in different fractions of sequential extraction. PMID:21035262

  16. In situ microtomography investigation of metal powder compacts during sintering

    NASA Astrophysics Data System (ADS)

    Lame, Olivier; Bellet, Daniel; Di Michiel, Marco; Bouvard, Didier

    2003-01-01

    The mechanisms involved in shape changes arising during sintering of complex materials like iron-based systems are still poorly understood. New information can be obtained by use of advanced techniques such as microtomography. In this study, the microstructural evolution of a Distaloy AE powder compact and of loose copper powder is investigated during a thermal cycle at the European Synchrotron in Grenoble (France). Both materials are sintered in a furnace set in front of a high-energy X-ray source in 30-45 keV range. At various steps of sintering, hundreds of radiographs are taken with different orientations of the specimen. From these images the 3D microstructure is reconstructed. This non-destructive method provides the 3D microstructural evolution of the material during sintering. Local and statistical information can be obtained and will be used in the future for modelling the sintering process. Special attention is given to the anisotropy induced by prior compaction and to its evolution through sintering.

  17. Determination of beryllium in ores and rocks by a dilution-fluorometric method with morin

    USGS Publications Warehouse

    May, R.; Grimaldi, F.S.

    1961-01-01

    Beryllium in concentrations as little as a few parts per million is determined fluorometrically with morin in low grade ores by a dilution method without separations. A high sensitivity is obtained by the adoption of instrumental and reaction conditions that give a satisfactory ratio of beryllium to blank fluorescence and at the same time minimize iron interference. Data on the behavior of 47 ions are given. The method is applied to ores containing bertrandite and beryl as the beryllium minerals.

  18. Sintered composite filter

    DOEpatents

    Bergman, W.

    1986-05-02

    A particulate filter medium formed of a sintered composite of 0.5 micron diameter quartz fibers and 2 micron diameter stainless steel fibers is described. Preferred composition is about 40 vol.% quartz and about 60 vol.% stainless steel fibers. The media is sintered at about 1100/sup 0/C to bond the stainless steel fibers into a cage network which holds the quartz fibers. High filter efficiency and low flow resistance are provided by the smaller quartz fibers. High strength is provided by the stainless steel fibers. The resulting media has a high efficiency and low pressure drop similar to the standard HEPA media, with tensile strength at least four times greater, and a maximum operating temperature of about 550/sup 0/C. The invention also includes methods to form the composite media and a HEPA filter utilizing the composite media. The filter media can be used to filter particles in both liquids and gases.

  19. Sintered wire cathode

    DOEpatents

    Falce, Louis R.; Ives, R. Lawrence

    2009-06-09

    A porous cathode structure is fabricated from a plurality of wires which are placed in proximity to each other in elevated temperature and pressure for a sintering time. The sintering process produces the porous cathode structure which may be divided into a plurality of individual porous cathodes, one of which may be placed into a dispenser cathode support which includes a cavity for containing a work function reduction material such as BaO, CaO, and Al.sub.2O.sub.3. The work function reduction material migrates through the pores of the porous cathode from a work replenishment surface adjacent to the cavity of the dispenser cathode support to an emitting cathode surface, thereby providing a dispenser cathode which has a uniform work function and therefore a uniform electron emission.

  20. The role of volatiles in the reduction of iron oxides

    NASA Astrophysics Data System (ADS)

    Sohn, Il

    With iron ore reduction processes using coal-ore pellets or mixtures, it is possible that volatiles from the coals can contribute to the overall reduction. By identifying the possible reducing species in the volatiles as H2/CO and simulating these constituents, the rates for H2 and CO were investigated in the temperature and reduction range of interest where hydrogen was the major reductant and studied in detail. In the initial stages of the present study, the fundamentals of hydrogen reduction of fine powder were found to be a complex mechanism of chemical kinetics and mass transfer. Complete uniform reduction for porous and dense iron ores were not observed contrary to existing work regarding this subject. Morphological observations of iron ores reduced at low and high temperatures showed a topochemical receding interface to be dominating with an intermediate region developing for higher temperature samples indicating the importance of pore mass transfer at the later stages of reduction. Although the activation energy of 50˜56 kJ/mole for these powder samples were comparable to the literature values for solely chemical kinetics controlled reactions, the reaction rates were not proportional to sample weight and also did not exhibit complete uniform internal reduction. The calculated mass transfer rates were comparable to the observed rate which suggested that bulk mass transfer is important to the mixed-control. The reaction rate at the mixed control regime was found to be first order with respect to hydrogen partial pressure. Results of reducing iron oxide powders in a mixture of He-40%H2 -5%CO and H2-1%H2S showed that H2S and CO which is involved with the volatiles does not affect the rate at the reduction range of interest indicating the role of volatiles is dominated by the hydrogen reduction. The single composite pellet experiments at 900 and 1000°C showed significant fixed carbon reduction to occur above 1000°C. Depending upon the type of carbon reductant

  1. SINTERING METAL OXIDES

    DOEpatents

    Roake, W.E.

    1960-09-13

    A process is given for producing uranium dioxide material of great density by preparing a compacted mixture of uranium dioxide and from 1 to 3 wt.% of calcium hydride, heating the mixture to at least 675 deg C for decomposition of the hydride and then for sintering, preferably in a vacuum, at from 1550 to 2000 deg C. Calcium metal is formed, some uranium is reduced by the calcium to the metal and a product of high density is obtained.

  2. Sintering characteristics of FeCuAl green compacts formed at elevated temperature

    NASA Astrophysics Data System (ADS)

    Rahman, M. M.; Zabri, N. H. M.

    2015-07-01

    This paper presents the sintering characteristics of FeCuAl green compacts formed at elevated temperature and sintered at different temperature. Iron ASC 100.29, copper, and aluminum powders were blended mechanically in a low speed mixer. The blended powder mass was subsequently compacted at 150°C. The defect-free green compacts were then sintered at argon gas fired furnace at a heating/cooling rate of 10°C/minute by varying the sintering temperature. The alloyability of the sintered products were examined through XRD whereas the sintered samples were also characterized for their physical and mechanical properties and their microstructures were evaluated. The results revealed that all elements in the samples appeared and single face fcc Cu and bcc Fe (Al) solid solution were found. SEM micrographs revealed that high sintering temperature caused the reduction of pores and loss of grain boundaries in the sample. The metal elements also distributed uniformly. The combination of the iron, copper and aluminum green compacts sintered at 700°C for 90 minutes produced the best mechanical and physical properties.

  3. Reinforcement core facilitates O-ring installation

    NASA Technical Reports Server (NTRS)

    1965-01-01

    Reinforcement core holds O-ring in place within a structure while adjacent parts are being assembled. The core in the O-ring adds circumferential rigidity to the O-ring material. This inner core does not appreciably affect the sectional elasticity or gland-sealing characteristics of the O-ring.

  4. Iron deposits in relation to magmatism in China

    NASA Astrophysics Data System (ADS)

    Zhang, Zhaochong; Santosh, M.; Li, Jianwei

    2015-12-01

    China has a rich reserve of iron ores, and hosts most of the major types of iron deposits recognized over the world. However, most of these deposits are low-grade ores (<50% Fe), and the high-grade iron ores only account for ˜1% of the total iron ore resources (Zhang et al., 2014a). During 50s to 70s of the last century, two major research and exploration programmes were implemented on national level in China, focusing on the high-grade iron ores of banded iron formation (BIF) deposits. However, apart from several small deposits, no large high-grade iron deposits under the BIF category were discovered. Thus, the exploration and scientific studies on iron deposits came to a dead-end during 1980's to 2005. In the recent years, however, there has been an increasing demand for iron resources due to China's rapid industrialization and economic development. Thus, a new surge of studies and prospecting of high-grade iron deposits started, which resulted in many advances in our understanding of the formation and exploration of iron deposits.

  5. A genetic reinterpretation of the Falun and Åmmeberg ore types, Bergslagen, Sweden

    NASA Astrophysics Data System (ADS)

    Sundblad, K.

    1994-06-01

    The stratiform sulphide and oxide ores of Bergslagen, south-central Sweden, constitute the largest concentration of base metal and iron ores in northern Europe. They are hosted by Early Proterozoic metamorphosed volcanic and sedimentary successions, which (together with later granitoids) belong to the Svecofennian Domain. An earlier genetic model suggested that two principal types of sulphide ores existed in Bergslagen (Falun and Åmmeberg), which had been formed through two contrasting granitoid-related processes, whereas the iron oxide ores were considered exhalative-volcanogenic. The prevailing view for the Bergslagen ores is that all stratiform sulphide (and oxide) ores were formed by exhalative-volcanogenic processes from one homogenous metal source. In this paper are presented new high-precision determinations of the ore lead isotopic composition of twentytwo stratiform sulphide and oxide ores in Bergslagen (among them Falun, Zinkgruvan-Åmmeberg and Dannemora), in order to provide an improved base for their genesis. The results show that significant variations in metal sources existed in Bergslagen for the volcanogenic ores. Most ores (including the Falun Cu-Zn-Pb deposit) were formed from a major isotopic reservoir that occurs in the interior parts of Bergslagen. This source is defined as the Falun reservoir and is dominated by calcalkaline felsic volcanic rocks. A variable input from a more evolved source component (recycled pre-Svecofennian crustal components) is locally important in sedimentdominated areas, particularly the Stockholm archipelago. A third source, representing relatively primitive metabasalts, influenced the lead isotopic pattern of ores in westernmost Bergslagen. The composition of the Zinkgruvan (Åmmeberg) ore lead is distinctly different from that of the Falun reservoir, but forms, together with other sulphide deposits along the southern margin of Bergslagen, a pronounced linear trend in standard isotope diagrams. The linear trend is

  6. Reactive sintering of SiC

    NASA Technical Reports Server (NTRS)

    Kim, Y. W.; Lee, J. G.

    1984-01-01

    Investigation of the sintering processes involved in the sintering of SiC revealed a connection between the types and quantities of sintering additives or catalysts and densification, initial shrinkage, and weight loss of the sintered SiC material. By sintering processes, is meant the methods of mass transport, namely solid vapor transport and grain boundary diffusion.

  7. Zone sintering of ceramic fuels

    DOEpatents

    Matthews, R. Bruce; Chidester, Kenneth M.; Moore, H. Gene

    1994-01-01

    Cold pressed UC.sub.2 fuel compacts are sintered at temperatures greater than about 1850.degree. C. while in contact with a sintering facilitator material, e.g., tantalum, niobium, tungsten or a metal carbide such as uranium carbide, thereby allowing for a reduction in the overall porosity and leaving the desired product, i.e., a highly dense, large-grained uranium dicarbide. The process of using the sintering facilitator materials can be applied in the preparation of other carbide materials.

  8. Novel Binders and Methods for Agglomeration of Ore

    SciTech Connect

    S. K. Kawatra; T. C. Eisele; K. A. Lewandowski; J. A. Gurtler

    2006-12-31

    Many metal extraction operations, such as leaching of copper, leaching of precious metals, and reduction of metal oxides to metal in high-temperature furnaces, require agglomeration of ore to ensure that reactive liquids or gases are evenly distributed throughout the ore being processed. Agglomeration of ore into coarse, porous masses achieves this even distribution of fluids by preventing fine particles from migrating and clogging the spaces and channels between the larger ore particles. Binders are critically necessary to produce agglomerates that will not break down during processing. However, for many important metal extraction processes there are no binders known that will work satisfactorily. Primary examples of this are copper heap leaching, where there are no binders that will work in the acidic environment encountered in this process, and advanced ironmaking processes, where binders must function satisfactorily over an extraordinarily large range of temperatures (from room temperature up to over 1200 C). As a result, operators of many facilities see a large loss of process efficiency due to their inability to take advantage of agglomeration. The large quantities of ore that must be handled in metal extraction processes also means that the binder must be inexpensive and useful at low dosages to be economical. The acid-resistant binders and agglomeration procedures developed in this project will also be adapted for use in improving the energy efficiency and performance of a broad range of mineral agglomeration applications, particularly heap leaching and advanced primary ironmaking. This project has identified several acid-resistant binders and agglomeration procedures that can be used for improving the energy efficiency of heap leaching, by preventing the ''ponding'' and ''channeling'' effects that currently cause reduced recovery and extended leaching cycle times. Methods have also been developed for iron ore processing which are intended to improve the

  9. Upgrading Metals Via Direct Reduction from Poly-metallic Titaniferous Magnetite Ore

    NASA Astrophysics Data System (ADS)

    Samanta, Saikat; Mukherjee, Siddhartha; Dey, Rajib

    2015-02-01

    Pre-reduction is the thermo-chemical beneficiation process which is very useful technique for upgradation of metal values from complex low grade ore. The isothermal reduction behaviour of eastern Indian titaniferous magnetite lump ore without pre-treatment, pre-treated and ore-coke composite briquettes has been investigated in the present study. During pre-reduction of lump ore at 1473 K, magnetite and some part of ilmenite are transformed to metallic iron but most of the ilmenite has not reduced. Pre-treatment by multiple heating to high temperature (1373 K and 1473 K, respectively) and subsequently sudden cooling to room temperature by water successfully increase the porosity as well as many fissures in dense grain, which significantly enhance the degree of reduction. Ilmenite and magnetite phases are transformed to pseudobrookite and hematite during high temperature air soaking, and metallic iron is the dominant phase after reduction. Metallic iron and titanium dioxide are the major phases after reduction at 1373 K, but treatments above 1413 K lead to the formation of ferrous pseudobrookite (FeTi2O5). Finally, the different constitutes are separated by magnetic separation. The phases of reduced pre-treated and briquettes samples cannot be separated by magnetic separation, whereas reduced lump ore is separated successfully. The cause is perhaps due to association and interlocking of high intensity magnetic metallic iron with titanium oxide. Fe:TiO2 is upgraded about to 7.06:1 in the magnetic fraction of reduced lump ore which is formerly 2.14:1 in the case of raw ore. Vanadium is simultaneously distributed at a 3.81:1 ratio in magnetic and non-magnetic fraction.

  10. Mineral Phases and Release Behaviors of As in the Process of Sintering Residues Containing As at High Temperature

    PubMed Central

    Wang, Xingrun; Zhang, Fengsong; Nong, Zexi

    2014-01-01

    To investigate the effect of sintering temperature and sintering time on arsenic volatility and arsenic leaching in the sinter, we carried out experimental works and studied the structural changes of mineral phases and microstructure observation of the sinter at different sintering temperatures. Raw materials were shaped under the pressure of 10 MPa and sintered at 1000~1350°C for 45 min with air flow rate of 2000 mL/min. The results showed that different sintering temperatures and different sintering times had little impact on the volatilization of arsenic, and the arsenic fixed rate remained above 90%; however, both factors greatly influenced the leaching concentration of arsenic. Considering the product's environmental safety, the best sintering temperature was 1200°C and the best sintering time was 45 min. When sintering temperature was lower than 1000°C, FeAsS was oxidized into calcium, aluminum, and iron arsenide, mainly Ca3(AsO4)2 and AlAsO4, and the arsenic leaching was high. When it increased to 1200°C, arsenic was surrounded by a glass matrix and became chemically bonded inside the matrix, which lead to significantly lower arsenic leaching. PMID:24723798

  11. Microwave sintering of multiple aritcles

    SciTech Connect

    Blake, R.D.; Katz, J.D.

    1992-12-31

    Disclosed are apparatus and method for producing articles of alumina and of alumina and silicon carbide in which the articles are sintered at high temperatures using microwave radiation. The articles are placed in a sintering container which is placed in a microwave cavity for heating. The rates at which heating and cooling take place is controlled.

  12. Microwave sintering of multiple articles

    DOEpatents

    Blake, Rodger D.; Katz, Joel D.

    1993-01-01

    Apparatus and method for producing articles of alumina and of alumina and silicon carbide in which the articles are sintered at high temperatures using microwave radiation. The articles are placed in a sintering container which is placed in a microwave cavity for heating. The rates at which heating and cooling take place is controlled.

  13. Natural Ores as Oxygen Carriers in Chemical Looping Combustion

    SciTech Connect

    Tian, Hanjing; Siriwardane, Ranjani; Simonyi, Thomas; Poston, James

    2013-08-01

    Chemical looping combustion (CLC) is a combustion technology that utilizes oxygen from oxygen carriers (OC), such as metal oxides, instead of air to combust fuels. The use of natural minerals as oxygen carriers has advantages, such as lower cost and availability. Eight materials, based on copper or iron oxides, were selected for screening tests of CLC processes using coal and methane as fuels. Thermogravimetric experiments and bench-scale fixed-bed reactor tests were conducted to investigate the oxygen transfer capacity, reaction kinetics, and stability during cyclic reduction/oxidation reaction. Most natural minerals showed lower combustion capacity than pure CuO/Fe{sub 2}O{sub 3} due to low-concentrations of active oxide species in minerals. In coal CLC, chryscolla (Cu-based), magnetite, and limonite (Fe-based) demonstrated better reaction performances than other materials. The addition of steam improved the coal CLC performance when using natural ores because of the steam gasification of coal and the subsequent reaction of gaseous fuels with active oxide species in the natural ores. In methane CLC, chryscolla, hematite, and limonite demonstrated excellent reactivity and stability in 50-cycle thermogravimetric analysis tests. Fe{sub 2}O{sub 3}-based ores possess greater oxygen utilization but require an activation period before achieving full performance in methane CLC. Particle agglomeration issues associated with the application of natural ores in CLC processes were also studied by scanning electron microscopy (SEM).

  14. Laser sintering of copper nanoparticles

    NASA Astrophysics Data System (ADS)

    Zenou, Michael; Ermak, Oleg; Saar, Amir; Kotler, Zvi

    2014-01-01

    Copper nanoparticle (NP) inks serve as an attractive potential replacement to silver NP inks in functional printing applications. However their tendency to rapidly oxidize has so far limited their wider use. In this work we have studied the conditions for laser sintering of Cu-NP inks in ambient conditions while avoiding oxidation. We have determined the regime for stable, low-resistivity copper (< ×3 bulk resistivity value) generation in terms of laser irradiance and exposure duration and have indicated the limits on fast processing. The role of pre-drying conditions on sintering outcome has also been studied. A method, based on spectral reflectivity measurements, was used for non-contact monitoring of the sintering process evolution. It also indicates preferred spectral regions for sintering. Finally, we illustrated how selective laser sintering can generate high-quality, fine line (<5 µm wide) and dense copper circuits.

  15. Manufacture of sintered silicon nitrides

    NASA Technical Reports Server (NTRS)

    Iwai, T.

    1985-01-01

    Sintered silicon nitrides are manufactured by sintering Si3N powder containing 2 to 15% in wt of a powder mixture composed of nitride powder of lanthanide or Y 100 parts and AIN powder less than 100 parts at 1500 to 1900 deg. temperature under a pressure of less than 200 Kg/sq. cm. The sintered Si3N has high mechanical strength in high temperature. Thus, Si3N4 93.0, Y 5.0 and AlN 2.0% in weight were wet mixed in acetone in N atom, molded and sintered at 1750 deg. and 1000 Kg/sq. cm. to give a sintered body having high hardness.

  16. 2. Photocopied June 1978 'THE IRON DAM.' VIEW OF THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. Photocopied June 1978 'THE IRON DAM.' VIEW OF THE IRON DAM, THE OUTCROPPING OF THE ORE FOUND IN 1826 BY HENDERSON. FURNISHED WATER TO SAWMILL. SOURCE: BENSON LOSSING, THE HUDSON, FROM THE WILDERNESS TO THE SEA, TROY, NEW YORK, 1866, p. 25 - Adirondack Iron & Steel Company, New Furnace, Hudson River, Tahawus, Essex County, NY

  17. Uranium mill ore dust characterization

    SciTech Connect

    Knuth, R.H.; George, A.C.

    1980-11-01

    Cascade impactor and general air ore dust measurements were taken in a uranium processing mill in order to characterize the airborne activity, the degree of equilibrium, the particle size distribution and the respirable fraction for the /sup 238/U chain nuclides. The sampling locations were selected to limit the possibility of cross contamination by airborne dusts originating in different process areas of the mill. The reliability of the modified impactor and measurement techniques was ascertained by duplicate sampling. The results reveal no significant deviation from secular equilibrium in both airborne and bulk ore samples for the /sup 234/U and /sup 230/Th nuclides. In total airborne dust measurements, the /sup 226/Ra and /sup 210/Pb nuclides were found to be depleted by 20 and 25%, respectively. Bulk ore samples showed depletions of 10% for the /sup 226/Ra and /sup 210/Pb nuclides. Impactor samples show disequilibrium of /sup 226/Ra as high as +-50% for different size fractions. In these samples the /sup 226/Ra ratio was generally found to increase as particle size decreased. Activity median aerodynamic diameters of the airborne dusts ranged from 5 to 30 ..mu..m with a median diameter of 11 ..mu..m. The maximum respirable fraction for the ore dusts, based on the proposed International Commission on Radiological Protection's (ICRP) definition of pulmonary deposition, was < 15% of the total airborne concentration. Ore dust parameters calculated for impactor duplicate samples were found to be in excellent agreement.

  18. Electrochemical processes in recovering metals from ores

    SciTech Connect

    Felker, D.L. ); Bautista, R.G. . Dept. of Chemical and Metallurgical Engineering)

    1990-04-01

    Chalcopyrite (CuFeS{sub 2}) is one of the most abundant copper-bearing minerals in the U.S. Oxidative leaching and smelting and refining are the most common methods used for recovering copper from chalcopyrite. One of the problems associated with oxidative leaching is the formation of an elemental sulfur product layer around the unreacted chalcopyrite core. The sulfur coating slows the reaction by inhibiting both the diffusion of the oxidant to the unreacted core, and the diffusion of the copper and iron species to the bulk solution. Another problem with leaching is that the iron and copper are oxidized simultaneously. Both appear in the bulk solution in their most oxidized states. The direct electrodissolution of copper sulfide ore slurries could reduce the number of steps involved in the copper recovery process, possibly leading to significant reductions in energy consumption and operating costs. The potential application of electrodissolution processes in hydrometallurgy has been reviewed. This paper reviews investigations of the electrochemical dissolution of chalcopyrite, digenite (Cu{sub 1.8}S), chalcocite (Cu{sub 2}S) and covellite (CuS).

  19. Types and geological characteristics of iron deposits in China

    NASA Astrophysics Data System (ADS)

    Li, Hou-Min; Li, Li-Xing; Yang, Xiu-Qing; Cheng, Yan-Bo

    2015-05-01

    China has the largest global demand for iron ore resources, with more than 50% of its demand presently being met from foreign sources. Iron resources are abundant in China (ca. 80 billion tons of proven iron ores), but high-grade ores are scarce. Most iron deposits in China are low in grade, with an average grade of 30.62% TFe. The iron deposits in China are divided into six types: sedimentary-metamorphic, magmatic Fe-Ti-(V), volcanic rock-hosted, contact metasomatic-hydrothermal (mostly skarn), sedimentary, and weathering-leaching type. Sedimentary-metamorphic iron deposits, which are mainly distributed in the North China Craton, are dominated by highly metamorphosed and deformed BIF-related iron deposits. Although these ores average only 30.35% TFe, their coarse-grained magnetite is easily recovered during processing. Sedimentary-metamorphic iron deposits are the most common of the iron deposit types in China and account for approximately 56.3% of the proven ore reserves in the country. Iron skarn deposits in China occur along or near the contact zones between Mesozoic intermediate-felsic, medium- to shallow-level intrusions and carbonate country rocks. They are one of the most important suppliers of high-grade magnetite ores in China. Magmatic Fe-Ti-(V) deposits, which formed in Proterozoic basement rocks during the late Paleozoic Hercynian orogeny, are hosted by mafic-ultramafic complexes with Ti-V-rich magnetite as the major iron ore mineral. Volcanic rock-hosted iron deposits are divided into those hosted by marine and continental volcanic rocks, with magnetite as the main ore mineral in both. Marine volcanic rock-hosted iron deposits are mainly distributed in late Paleozoic rocks of the Altaishan and Tianshan Mountains in the Xinjiang Uygur Autonomous Region. Continental volcanic rock-hosted iron deposits are mainly distributed in the Yanshanian (late Mesozoic) Na-rich intermediate-mafic rocks of the Ningwu and Luzong basins in the Middle-Lower Yangtze River

  20. Rock-magnetism and ore microscopy of the magnetite-apatite ore deposit from Cerro de Mercado, Mexico

    NASA Astrophysics Data System (ADS)

    Alva-Valdivia, L. M.; Goguitchaichvili, A.; Urrutia-Fucugauchi, J.; Caballero-Miranda, C.; Vivallo, W.

    2001-03-01

    Rock-magnetic and microscopic studies of the iron ores and associated igneous rocks in the Cerro de Mercado, Mexico, were carried out to determine the magnetic mineralogy and origin of natural remanent magnetization (NRM), related to the thermo-chemical processes due to hydrothermalism. Chemical remanent magnetization (CRM) seems to be present in most of investigated ore and wall rock samples, replacing completely or partially an original thermoremanent magnetization (TRM). Magnetite (or Ti-poor titanomagnetite) and hematite are commonly found in the ores. Although hematite may carry a stable CRM, no secondary components are detected above 580°, which probably attests that oxidation occurred soon enough after the extrusion and cooling of the ore-bearing magma. NRM polarities for most of the studied units are reverse. There is some scatter in the cleaned remanence directions of the ores, which may result from physical movement of the ores during faulting or mining, or from perturbation of the ambient field during remanence acquisition by inhomogeneous internal fields within these strongly magnetic ore deposits. The microscopy study under reflected light shows that the magnetic carriers are mainly titanomagnetite, with significant amounts of ilmenite-hematite minerals, and goethite-limonite resulting from alteration processes. Magmatic titanomagnetites, which are found in igneous rocks, show trellis, sandwich, and composite textures, which are compatible with high temperature (deuteric) oxy-exsolution processes. Hydrothermal alteration in ore deposits is mainly indicated by martitization in oxide minerals. Grain sizes range from a few microns to >100 mm, and possible magnetic state from single to multidomain, in agreement with hysteresis measurements. Thermal spectra, continuous susceptibility measurements, and IRM (isothermal remanent magnetization) acquisition suggest a predominance of spinels as magnetic carriers, most probably titanomagnetites with low

  1. Leaching of molybdenum and arsenic from uranium ore and mill tailings

    USGS Publications Warehouse

    Landa, E.R.

    1984-01-01

    A sequential, selective extraction procedure was used to assess the effects of sulfuric acid milling on the geochemical associations of molybdenum and arsenic in a uranium ore blend, and the tailings derived therefrom. The milling process removed about 21% of the molybdenum and 53% of the arsenic initially present in the ore. While about one-half of the molybdenum in the ore was water soluble, only about 14% existed in this form in the tailings. The major portion of the extractable molybdenum in the tailings appears to be associated with hydrous oxides of iron, and with alkaline earth sulfate precipitates. In contrast with the pattern seen for molybdenum, the partitioning of arsenic into the various extractable fractions differs little between the ore and the tailings. ?? 1984.

  2. Siliceous sedimentary rock-hosted ores and petroleum

    SciTech Connect

    Hein, J.R.

    1987-01-01

    Geological, biological, oceanographic, and geochemical principles involved in forming mineral deposits associated with siliceous rocks are integrated in this collection. The book emerged from a decade of research by 142 scientists from 33 countries who worked with the International Geological Correlations Project under editor James R. Hein. It reveals how several economic ores and petroleum were formed in siliceous sediments in coastal ocean basins. This collection places each ore-deposit type into a genetic model emphasizing coastal upwelling; displays all chert occurrences on paleographic maps for each period of the Phanerozoic; covers phosphate, uranium, diatomite, manganese, iron, barite, and petroleum deposits; and gives the first evidence of a bacterially mediated, diagenetic origin for manganese deposits.

  3. Enhanced sintering of an Fe-Ni-P coated composite powder prepared by electroless nickel plating

    NASA Astrophysics Data System (ADS)

    Chan, T. Y.; Lin, S. T.

    1997-10-01

    An Fe-8.2 % Ni-6.0 % P powder was prepared by electroless nickel plating on a carbonyl iron powder, where phosphorous appeared as a contaminant of the plating process. Because of the high phosphorous concentration, persistent liquid phase sintering was effective at temperatures higher than 1000 °C. The sintered microstructure was dramatically different from the conventional approaches, where a low concentration of phosphorous was added in the form of Fe3P. Sintering the alloy at a temperature as low as 1050 °C for 30 min yielded a sintered density of 98.6% theoretical and rounded grains having an average grain size of 53 µm. The rounded grains were surrounded by a large volume fraction of intergranular (Fe,Ni)3P phase, arising from the high phosphorous concentration, which slightly deteriorated the magnetic saturation but significantly increased the electrical resistivity of the alloy. Generally speaking, the magnetic saturation of the sintered alloy was improved with respect to the iron-phosphorus, iron-nickel, or iron-silicon alloys fabricated by powder processing.

  4. Silver-iron batteries

    NASA Astrophysics Data System (ADS)

    Lindstroem, O.

    1980-04-01

    Production methods for iron electrodes were studied. It was found that a sintering temperature of 700 C gave the best strength and capacity. Production methods and additions for silver electrodes were also studied. The capacity of the produced iron and silver electrodes were 1100 mAh/cu cm. Different separators were investigated. Cellophane I and II from Du Pont was found to be the best. In tests open cells achieved 60 percent of the calculated capacity. In order to minimize the increase of the pressure in closed cells different additions to the electrodes were studied.

  5. SRB O-ring free response analysis

    NASA Technical Reports Server (NTRS)

    Moore, Carleton J.

    1986-01-01

    The free response of viton O-rings were investigated. Two different response mechanisms of viton O-rings are identified and a theoretical representation of the two mechanisms is compared with experimental results for various temperatures.

  6. A MIXED CHEMICAL REDUCTANT FOR TREATING HEXAVALENT CHROMIUM IN A CHROMITE ORE PROCESSING SOLID WASTE

    EPA Science Inventory

    We evaluated a method for delivering ferrous iron into the subsurface to enhance chemical reduction of Cr(VI) in a chromite ore processing solid waste (COPSW). The COPSW is characterized by high pH (8.5 -11.5), high Cr(VI) concentrations in the solid phase (up to 550 mg kg-1) and...

  7. Nutrient effect on the biological leaching of a black-schist ore.

    PubMed

    Niemelä, S I; Riekkola-Vanhanen, M; Sivelä, C; Viguera, F; Tuovinen, O H

    1994-04-01

    The purpose of the study was to examine the influence of inorganic N (NH(4), NO(3)) and phosphate on the biological oxidation of a sulfidic black-schist ore which contained pyrrhotite as the main iron sulfide. Iron was initially solubilized as Fe from the ore and subsequently oxidized to Fe in shake flask experiments. Under these experimental conditions, iron dissolution from pyrrhotite was mainly a chemical reaction, with some enhancement by bacteria, whereas the subsequent Fe oxidation was bacterially mediated, with negligible contribution from chemical oxidation. Phosphate amendment did not enhance Fe oxidation. Chemical analysis of leach solutions with no exogenous phosphate revealed that phosphate was solubilized from the black-schist ore. Ammonium amendment (6 mM) enhanced Fe oxidation, whereas the addition of nitrate (6 and 12 mM) had a negative effect. An increase in the temperature from 30 to 35 degrees C slightly enhanced Fe oxidation, but the effect was statistically not significant. The precipitation of potassium jarosite was indicative of Fe oxidation and was absent in nitrate-inhibited cultures because of the lack of Fe oxidation. The black-schist ore also contained phlogopite, which was altered to vermiculite in iron-oxidizing cultures. PMID:16349236

  8. Nutrient Effect on the Biological Leaching of a Black-Schist Ore

    PubMed Central

    Niemelä, Seppo I.; Riekkola-Vanhanen, Marja; Sivelä, Carita; Viguera, Felipe; Tuovinen, Olli H.

    1994-01-01

    The purpose of the study was to examine the influence of inorganic N (NH4+, NO3-) and phosphate on the biological oxidation of a sulfidic black-schist ore which contained pyrrhotite as the main iron sulfide. Iron was initially solubilized as Fe2+ from the ore and subsequently oxidized to Fe3+ in shake flask experiments. Under these experimental conditions, iron dissolution from pyrrhotite was mainly a chemical reaction, with some enhancement by bacteria, whereas the subsequent Fe2+ oxidation was bacterially mediated, with negligible contribution from chemical oxidation. Phosphate amendment did not enhance Fe2+ oxidation. Chemical analysis of leach solutions with no exogenous phosphate revealed that phosphate was solubilized from the black-schist ore. Ammonium amendment (6 mM) enhanced Fe2+ oxidation, whereas the addition of nitrate (6 and 12 mM) had a negative effect. An increase in the temperature from 30 to 35°C slightly enhanced Fe2+ oxidation, but the effect was statistically not significant. The precipitation of potassium jarosite was indicative of Fe2+ oxidation and was absent in nitrate-inhibited cultures because of the lack of Fe2+ oxidation. The black-schist ore also contained phlogopite, which was altered to vermiculite in iron-oxidizing cultures. PMID:16349236

  9. [Structural changes in mineral phases and environmental release behavior of arsenic during sintering of arsenic-containing waste].

    PubMed

    Wang, Xing-Run; Nong, Ze-Xi; Wang, Qi

    2012-12-01

    An experimental work was carried out to investigate the effect of sintering temperature on arsenic volatility, arsenic leaching of the sinter and structural changes in mineral phases of arsenic in the sinter. The raw materials were shaped under the pressure of 10 MPa and sintered at 1 000-1 350 degrees C for 60 min with the air flow rate of 2 000 mL x min(-1). The results showed that there was little impact between the volatilization of arsenic before and after sintering, and arsenic fixed-rate remained above 90%, however, the sintering temperature had an important influence on the leaching concentration of arsenic. When sintering temperature was lower than 1 000 degrees C, FeAsS was oxidized into calcium arsenate, aluminum arsenate, and iron-arsenate. Ca3 (AsO4)2 was the main compound, and the release of arsenic leaching was high. When sintering temperature was up to 1 200 degrees C, the arsenic was surrounded by a glass matrix and became chemically bonded inside the matrix. Arsenates can be converted into silicoarsenates during sintering, which led to the leaching of arsenic was significantly lower. Considering the product's environmental safety, the best sintering temperature was 1 200 degrees C. PMID:23379173

  10. Bog iron formation in the Nassawango Creek watershed, Maryland, USA

    USGS Publications Warehouse

    Bricker, O.P.; Newell, W.L.; Simon, N.S.

    2004-01-01

    The Nassawango bog ores in the modern environment for surficial geochemical processes were studied. The formation of Nassawango bog ores was suggested to be due to inorganic oxidation when groundwater rich in ferrous iron emerges into the oxic, surficial environment. It was suggested that the process, providing a phosphorus sink, may be an unrecognized benefit for mitigating nutrient loading from agricultural lands. It is found that without the effect of iron fixing bacteria, bog deposites could not form at significant rates.

  11. Processing Gold Quarry refractory ores

    NASA Astrophysics Data System (ADS)

    Hausen, D. M.

    1989-04-01

    The Gold Quarry deposit is the largest sediment-hosted gold deposit yet discovered on the Carlin trend in northern Nevada. However, despite the locale's vast reserves, the gold is difficult to extract from portions of the deposit. Detailed, ongoing mineralogical analyses assure proper treatment of the ore.

  12. Conical O-ring seal

    DOEpatents

    Chalfant, G.G. Jr.

    A shipping container for radioactive or other hazardous materials has a conical-shaped closure containing grooves in the conical surface thereof and an O-ring seal incorporated in each of such grooves. The closure and seal provide a much stronger, tighter and compact containment than with a conventional flanged joint.

  13. Conical O-ring seal

    DOEpatents

    Chalfant, Jr., Gordon G.

    1984-01-01

    A shipping container for radioactive or other hazardous materials which has a conical-shaped closure containing grooves in the conical surface thereof and an O-ring seal incorporated in each of such grooves. The closure and seal provide a much stronger, tighter and compact containment than with a conventional flanged joint.

  14. Ceramic powder for sintering materials

    NASA Technical Reports Server (NTRS)

    Akiya, H.; Saito, A.

    1984-01-01

    Surface activity of ceramic powders such as MgO and Al2O3, for use in sintering with sp. emphasis on their particle size, shape, particle size distribution, packing, and coexisting additives and impurities are reviewed.

  15. PLANETESIMAL FORMATION INDUCED BY SINTERING

    SciTech Connect

    Sirono, Sin-iti

    2011-06-01

    Sintering of H{sub 2}O ice proceeds in an icy dust aggregate as the temperature increases due to the infall to the central star. By numerical simulations, I show that fragmentation of the aggregate by sintering occurs at a particular region of a protoplanetary nebula. The fragments accumulate at the region because their infalling velocity is low. The dust surface density exceeds the critical surface density required for gravitational instability to form planetesimals.

  16. The sintering of nitrogen ceramics

    SciTech Connect

    Hampshire, S.

    1986-01-01

    The mechanism of densification with oxide additives and the role of the ..cap alpha..-BETA phase transformation is investigated in a detailed kinetic study. Selected compositions in the Si-Al-O-N system are detailed, with and without additives. Although the work is mainly concerned with the identification of the mechanisms of sintering, some property measurements on a sintered BETA-sialon are reported and the feasibility of preparing pure ..cap alpha..-sialon phases is explored.

  17. Method of sintering ceramic materials

    DOEpatents

    Holcombe, Cressie E.; Dykes, Norman L.

    1992-01-01

    A method for sintering ceramic materials is described. A ceramic article is coated with layers of protective coatings such as boron nitride, graphite foil, and niobium. The coated ceramic article is embedded in a container containing refractory metal oxide granules and placed within a microwave oven. The ceramic article is heated by microwave energy to a temperature sufficient to sinter the ceramic article to form a densified ceramic article having a density equal to or greater than 90% of theoretical density.

  18. Method of sintering ceramic materials

    DOEpatents

    Holcombe, C.E.; Dykes, N.L.

    1992-11-17

    A method for sintering ceramic materials is described. A ceramic article is coated with layers of protective coatings such as boron nitride, graphite foil, and niobium. The coated ceramic article is embedded in a container containing refractory metal oxide granules and placed within a microwave oven. The ceramic article is heated by microwave energy to a temperature sufficient to sinter the ceramic article to form a densified ceramic article having a density equal to or greater than 90% of theoretical density. 2 figs.

  19. Method of processing aluminous ores

    DOEpatents

    Loutfy, Raouf O.; Keller, Rudolf; Yao, Neng-Ping

    1981-01-01

    A method of producing aluminum chloride from aluminous materials containing compounds of iron, titanium and silicon comprising reacting the aluminous materials with carbon and a chlorine-containing gas at a temperature of about 900.degree. K. to form a gaseous mixture containing chlorides of aluminum, iron, titanium and silicon and oxides of carbon; cooling the gaseous mixture to a temperature of about 400.degree. K. or lower to condense the aluminum chlorides and iron chlorides while titanium chloride and silicon chloride remain in the gas phase to effect a separation thereof; heating the mixture of iron chlorides and aluminum chlorides to a temperature of about 800.degree. K. to form gaseous aluminum chlorides and iron chlorides; passing the heated gases into intimate contact with aluminum sulfide to precipitate solid iron sulfide and to form additional gaseous aluminum chlorides; and separating the gaseous aluminum chloride from the solid iron sulfide.

  20. PHASE II CALDERON PROCESS TO PRODUCE DIRECT REDUCED IRON RESEARCH AND DEVELOPMENT PROJECT

    SciTech Connect

    Albert Calderon

    2005-10-14

    The commercialization path of the Calderon technology for making a feedstock for steelmaking with assistance from DOE initially focused on making coke and work was done which proved that the Calderon technology is capable of making good coke for hard driving blast furnaces. U.S. Steel which participated in such demonstration felt that the Calderon technology would be more meaningful in lowering the costs of making steel by adapting it to the making of iron--thus obviating the need for coke. U.S. Steel and Calderon teamed up to jointly work together to demonstrate that the Calderon technology will produce in a closed system iron units from iron concentrate (ore) and coal competitively by eliminating pelletizing, sintering, coking and blast furnace operation. If such process steps could be eliminated, a huge reduction in polluting emissions and greenhouse gases (including CO{sub 2}) relating to steelmaking would ensue. Such reduction will restructure the steel industry away from the very energy-intensive steelmaking steps currently practiced and drastically reduce costs of making steel. The development of a technology to lower U.S. steelmaking costs and become globally competitive is a priority of major importance. Therefore, the development work which Calderon is conducting presently under this Agreement with the U.S. Department of Energy becomes more crucial than ever. During the 3rd quarter of 2005 which the present report covers, virtually all the effort to advance the Calderon technology to make iron units was concentrated towards forming a team with a steelmaker who needs both iron units in the form of hot metal and a substitute for natural gas (SNG), both being major contributors to higher costs in steelmaking. Calderon felt that a very good candidate would be Steel Dynamics (SDI) by virtue that it operates a rotary hearth facility in Butler, Indiana that uses large amounts of natural gas to reduce briquettes made from ore and coal that they subsequently melt

  1. Sintering of lunar glass and basalt

    NASA Technical Reports Server (NTRS)

    Allen, Carlton C.; Hines, Joy A.; Mckay, David S.; Morris, Richard V.

    1992-01-01

    Experiments were conducted to study the sintering behavior of glass and basalt lunar soil simulants. The degree of sintering was assessed by compressive strength testing and microanalysis. Both crushed glass and basalt sinter significantly at 1000 C, with the basalt attaining its maximum strength at 1100 C. Initial sintering occurs in less than 15 min, and the degree of sintering does not increase significantly with time after about 30 min. Glass sinters more readily than crystalline material. Sintering and devitrification both occur on a time scale of minutes in the heated glass, but sintering is apparently more rapid. The processes of sintering and oxygen release by hydrogen reduction of lunar soil are synergistic, and could be combined to produce two extremely useful products at a lunar base.

  2. Effect of anions on selective solubilization of zinc and copper in bacterial leaching of sulfide ores.

    PubMed

    Harahuc, L; Lizama, H M; Suzuki, I

    2000-07-20

    Bacterial leaching of sulfide ores using Thiobacillus ferrooxidans, Thiobacillus thiooxidans, or a combination of the two was studied at various concentrations of specific anions. Selective zinc and copper solubilization was obtained by inhibiting iron oxidation without affecting sulfur/sulfide oxidation. Phosphate reduced iron solubilization from a pyrite (FeS(2))-sphalerite (ZnS) mixture without significantly affecting zinc solubilization. Copper leaching from a chalcopyrite (CuFeS(2))-sphalerite mixture was stimulated by phosphate, whereas chloride accelerated zinc extraction. In a complex sulfide ore containing pyrite, chalcopyrite, and sphalerite, both phosphate and chloride reduced iron solubilization and increased copper extraction, whereas only chloride stimulated zinc extraction. Maximum leaching obtained was 100% zinc and 50% copper. Time-course studies of copper and zinc solubilization suggest the possibility of selective metal recovery following treatment with specific anions. PMID:10861398

  3. Effect of desliming on the magnetic separation of low-grade ferruginous manganese ore

    NASA Astrophysics Data System (ADS)

    Tripathy, Sunil Kumar; Banerjee, P. K.; Suresh, Nikkam

    2015-07-01

    In the present investigation, magnetic separation studies using an induced roll magnetic separator were conducted to beneficiate low-grade ferruginous manganese ore. The feed ore was assayed to contain 22.4% Mn and 35.9% SiO2, with a manganese-to-iron mass ratio (Mn:Fe ratio) of 1.6. This ore was characterized in detail using different techniques, including quantitative evaluation of minerals by scanning electron microscopy, which revealed that the ore is extremely siliceous in nature and that the associated gangue minerals are more or less evenly distributed in almost all of the size fractions in major proportion. Magnetic separation studies were conducted on both the as-received ore fines and the classified fines to enrich their manganese content and Mn:Fe ratio. The results indicated that the efficiency of separation for deslimed fines was better than that for the treated unclassified bulk sample. On the basis of these results, we proposed a process flow sheet for the beneficiation of low-grade manganese ore fines using a Floatex density separator as a pre-concentrator followed by two-stage magnetic separation. The overall recovery of manganese in the final product from the proposed flow sheet is 44.7% with an assay value of 45.8% and the Mn:Fe ratio of 3.1.

  4. Magnetization curves of sintered heavy tungsten alloys for applications in MRI-guided radiotherapy

    SciTech Connect

    Kolling, Stefan; Oborn, Bradley M.; Keall, Paul J.; Horvat, Joseph

    2014-06-15

    Purpose: Due to the current interest in MRI-guided radiotherapy, the magnetic properties of the materials commonly used in radiotherapy are becoming increasingly important. In this paper, measurement results for the magnetization (BH) curves of a range of sintered heavy tungsten alloys used in radiation shielding and collimation are presented. Methods: Sintered heavy tungsten alloys typically contain >90 % tungsten and <10 % of a combination of iron, nickel, and copper binders. Samples of eight different grades of sintered heavy tungsten alloys with varying binder content were investigated. Using a superconducting quantum interference detector magnetometer, the induced magnetic momentm was measured for each sample as a function of applied external field H{sub 0} and the BH curve derived. Results: The iron content of the alloys was found to play a dominant role, directly influencing the magnetizationM and thus the nonlinearity of the BH curve. Generally, the saturation magnetization increased with increasing iron content of the alloy. Furthermore, no measurable magnetization was found for all alloys without iron content, despite containing up to 6% of nickel. For two samples from different manufacturers but with identical quoted nominal elemental composition (95% W, 3.5% Ni, 1.5% Fe), a relative difference in the magnetization of 11%–16% was measured. Conclusions: The measured curves show that the magnetic properties of sintered heavy tungsten alloys strongly depend on the iron content, whereas the addition of nickel in the absence of iron led to no measurable effect. Since a difference in the BH curves for two samples with identical quoted nominal composition from different manufacturers was observed, measuring of the BH curve for each individual batch of heavy tungsten alloys is advisable whenever accurate knowledge of the magnetic properties is crucial. The obtained BH curves can be used in FEM simulations to predict the magnetic impact of sintered heavy

  5. Phosphorus partitioning and recovery of low-phosphorus iron-rich compounds through physical separation of Linz-Donawitz slag

    NASA Astrophysics Data System (ADS)

    Makhija, Dilip; Rath, Rajendra Kumar; Chakravarty, Kaushik; Patra, Abhay Shankar; Mukherjee, Asim Kumar; Dubey, Akhilesh Kumar

    2016-07-01

    The Linz-Donawitz (LD) steelmaking process produces LD slag at a rate of about 125 kg/t. After metallic scrap recovery, the non-metallic LD slag is rejected because its physical/chemical properties are unsuitable for recycling. X-ray diffraction (XRD) studies have indicated that non-metallic LD slag contains a substantial quantity of mineral phases such as di- and tricalcium silicates. The availability of these mineral phases indicates that LD slag can be recycled by iron (Fe)-ore sintering. However, the presence of 1.2wt% phosphorus (P) in the slag renders the material unsuitable for sintering operations. Electron probe microscopic analysis (EPMA) studies indicated concentration of phosphorus in dicalcium silicate phase as calcium phosphate. The Fe-bearing phases (i.e., wustite and dicalcium ferrite) showed comparatively lower concentrations of P compared with other phases in the slag. Attempts were made to lower the P content of LD slag by adopting various beneficiation techniques. Dry high-intensity magnetic separation and jigging were performed on as-received samples with particle sizes of 6 and 3 mm. Spiral separation was conducted using samples ground to sizes of less than 1 and 0.5 mm. Among these studies, grinding to 0.5 mm followed by spiral concentration demonstrated the best results, yielding a concentrate with about 0.75wt% P and 45wt% Fe.

  6. Iron Test

    MedlinePlus

    ... detect and help diagnose iron deficiency or iron overload. In people with anemia , these tests can help ... also be ordered when iron deficiency or iron overload is suspected. Early iron deficiency often goes unnoticed. ...

  7. Method of making bonded or sintered permanent magnets

    DOEpatents

    McCallum, R. William; Dennis, Kevin W.; Lograsso, Barbara K.; Anderson, Iver E.

    1995-11-28

    An isotropic permanent magnet is made by mixing a thermally responsive, low viscosity binder and atomized rare earth-transition metal (e.g., iron) alloy powder having a carbon-bearing (e.g., graphite) layer thereon that facilitates wetting and bonding of the powder particles by the binder. Prior to mixing with the binder, the atomized alloy powder may be sized or classified to provide a particular particle size fraction having a grain size within a given relatively narrow range. A selected particle size fraction is mixed with the binder and the mixture is molded to a desired complex magnet shape. A molded isotropic permanent magnet is thereby formed. A sintered isotropic permanent magnet can be formed by removing the binder from the molded mixture and thereafter sintering to full density.

  8. Method of making bonded or sintered permanent magnets

    DOEpatents

    McCallum, R.W.; Dennis, K.W.; Lograsso, B.K.; Anderson, I.E.

    1995-11-28

    An isotropic permanent magnet is made by mixing a thermally responsive, low viscosity binder and atomized rare earth-transition metal (e.g., iron) alloy powder having a carbon-bearing (e.g., graphite) layer thereon that facilitates wetting and bonding of the powder particles by the binder. Prior to mixing with the binder, the atomized alloy powder may be sized or classified to provide a particular particle size fraction having a grain size within a given relatively narrow range. A selected particle size fraction is mixed with the binder and the mixture is molded to a desired complex magnet shape. A molded isotropic permanent magnet is thereby formed. A sintered isotropic permanent magnet can be formed by removing the binder from the molded mixture and thereafter sintering to full density. 14 figs.

  9. Method of making bonded or sintered permanent magnets

    DOEpatents

    McCallum, R. William; Dennis, Kevin W.; Lograsso, Barbara K.; Anderson, Iver E.

    1993-08-31

    An isotropic permanent magnet is made by mixing a thermally responsive, low viscosity binder and atomized rare earth-transition metal (e.g., iron) alloy powder having a carbon-bearing (e.g., graphite) layer thereon that facilitates wetting and bonding of the powder particles by the binder. Prior to mixing with the binder, the atomized alloy powder may be sized or classified to provide a particular particle size fraction having a grain size within a given relatively narrow range. A selected particle size fraction is mixed with the binder and the mixture is molded to a desired complex magnet shape. A molded isotropic permanent magnet is thereby formed. A sintered isotropic permanent magnet can be formed by removing the binder from the molded mixture and thereafter sintering to full density.

  10. Effect of processing conditions on microstructural features in Mn–Si sintered steels

    SciTech Connect

    Oro, Raquel; Hryha, Eduard; Campos, Mónica; Torralba, José M.

    2014-09-15

    Sintering of steels containing oxidation sensitive elements is possible if such elements are alloyed with others which present lower affinity for oxygen. In this work, a master alloy powder containing Fe–Mn–Si–C, specifically designed to create a liquid phase during sintering, has been used for such purpose. The effect of processing conditions such as sintering temperature and atmosphere was studied with the aim of describing the microstructural evolution as well as the morphology and distribution of oxides in the sintered material, evaluating the potential detrimental effect of such oxides on mechanical properties. Chemical analyses, metallography and fractography studies combined with X-ray photoelectron spectroscopy analyses on the fracture surfaces were used to reveal the main mechanism of fracture and their correlation with the chemical composition of the different fracture surfaces. The results indicate that the main mechanism of failure in these steels is brittle fracture in the surrounding of the original master alloy particles due to degradation of grain boundaries by the presence of oxide inclusions. Mn–Si oxide inclusions were observed on intergranular decohesive facets. The use of reducing atmospheres and high sintering temperatures reduces the amount and size of such oxide inclusions. Besides, high heating and cooling rates reduce significantly the final oxygen content in the sintered material. A model for microstructure development and oxide evolution during different stages of sintering is proposed, considering the fact that when the master alloy melts, the liquid formed can dissolve some of the oxides as well as the surface of the surrounding iron base particles. - Highlights: • Oxide distribution in steels containing oxidation-sensitive elements • Mn, Si introduced in a master alloy powder, mixed with a base iron powder • Selective oxidation of Mn and Si on iron grain boundaries • Decohesive fracture caused by degradation of grain

  11. Leaching of radionuclides from uranium ore and mill tailings ( Ra- 226, Tn-230).

    USGS Publications Warehouse

    Landa, E.R.

    1982-01-01

    The major part of the extractable uranium is associated with a readily acid-soluble fraction in both ore and tailings. The major part of the extractable 226Ra was associated with an iron, manganese hydrous-oxide fraction in the ore and tailings. Thorium-230 was the least leachable of the radionuclides studied. The major portion of the extractable 230Th was associated with alkaline-earth sulphate precipitates, organic matter, or both. The specific effects of milling on each of the nuclides are discussed.-Author

  12. Massive deep-sea sulphide ore deposits discovered on the East Pacific Rise

    USGS Publications Warehouse

    Francheteau, Jean; Needham, H.D.; Choukroune, P.; Juteau, Tierre; Seguret, M.; Ballard, Richard D.; Fox, P.J.; Normark, William; Carranza, A.; Cordoba, D.; Guerrero, J.; Rangin, C.; Bougault, H.; Cambon, P.; Hekinian, R.

    1979-01-01

    Massive ore-grade zinc, copper and iron sulphide deposits have been found at the axis of the East Pacific Rise. Although their presence on the deep ocean-floor had been predicted there was no supporting observational evidence. The East Pacific Rise deposits represent a modern analogue of Cyprus-type sulphide ores associated with ophiolitic rocks on land. They contain at least 29% zinc metal and 6% metallic copper. Their discovery will provide a new focus for deep-sea exploration, leading to new assessments of the concentration of metals in the upper layers of the oceanic crust. ?? 1979 Nature Publishing Group.

  13. Natural radionuclide concentrations in two phosphate ores of east Algeria.

    PubMed

    Lakehal, Ch; Ramdhane, M; Boucenna, A

    2010-05-01

    Ore is considered as an important source of many elements such as the iron, phosphorus, and uranium. Concerning the natural radionuclides, their concentrations vary from an ore to other depending on the chemical composition of each site. In this work, two phosphate ores found in East of Algeria have been chosen to assess the activity concentration of natural radionuclides represented mainly by three natural radioactive series (238)U, (235)U and (232)Th, and the primordial radionuclide (40)K where they were determined using ultra-low background, high-resolution gamma-ray spectroscopy. The measured activity concentrations of radioactive series ranged from 6.2 +/- 0.4 to 733 +/- 33 Bq.kg(-1) for the (232)Th series, from 249 +/- 16 to 547 +/- 39 Bq.kg(-1) for the (238)U series, around 24.2 +/- 2.5 Bq.kg(-1) for the (235)U series, and from 1.4 +/- 0.2 to 6.7 +/- 0.7 Bq.kg(-1) for (40)K. To assess exposure to gamma radiation in the two ores, from specific activities of (232)Th, (40)K and (226)Ra, three indexes were determined: Radium equivalent (Ra(eq)), external and internal hazard indexes (H(ex) and H(in)), their values ranged from 831 +/- 8 to 1298 +/- 14 Bq.kg(-1) for Ra(eq), from 2.2 +/- 0.4 to 3.5 +/- 0.7 Bq.kg(-1) for H(ex), and from 4.2 +/- 0.7 to 4.5 +/- 0.7 Bq.kg(-1) for H(in). PMID:20303630

  14. Compacted graphite iron: Cast iron makes a comeback

    NASA Astrophysics Data System (ADS)

    Dawson, S.

    1994-08-01

    Although compacted graphite iron has been known for more than four decades, the absence of a reliable mass-production technique has resulted in relatively little effort to exploit its operational benefits. However, a proven on-line process control technology developed by SinterCast allows for series production of complex components in high-quality CGI. The improved mechanical properties of compacted graphite iron relative to conventional gray iron allow for substantial weight reduction in gasoline and diesel engines or substantial increases in horsepower, or an optimal combination of both. Concurrent with these primary benefits, CGI also provides significant emissions and fuel efficiency benefits allowing automakers to meet legislated performance standards. The operational and environmental benefits of compacted graphite iron together with its low cost and recyclability reinforce cast iron as a prime engineering material for the future.

  15. Silicon carbide material sintered bodies manufacturing

    NASA Technical Reports Server (NTRS)

    Suzuki, K.; Shinohara, N.

    1984-01-01

    A method is described for producing a high density silicon carbide sintering substance which contains aluminum oxide. The sintering is done in CO gas atmosphere, which is kept at 2 to 20 atmospheric pressures.

  16. Softened-Stainless-Steel O-Rings

    NASA Technical Reports Server (NTRS)

    Marquis, G. A.; Waters, William I.

    1993-01-01

    In fabrication of O-ring of new type, tube of 304 stainless steel bent around mandril into circle and welded closed into ring. Ring annealed in furnace to make it soft and highly ductile. In this condition, used as crushable, deformable O-ring seal. O-ring replacements used in variety of atmospheres and temperatures, relatively inexpensive, fabricated with minimum amount of work, amenable to one-of-a-kind production, reusable, and environmentally benign.

  17. Dislocation generation during early stage sintering.

    NASA Technical Reports Server (NTRS)

    Sheehan, J. E.; Lenel, F. V.; Ansell, G. S.

    1973-01-01

    Discussion of the effects of capillarity-induced stresses on dislocations during early stage sintering. A special version of Hirth's (1963) theoretical calculation procedures modified to describe dislocation nucleation on planes meeting the sintering body's neck surface obliquely is shown to predict plastic flow at stress levels know to exist between micron size metal particles in the early stages of sintering.

  18. SINTERING OF NASCENT CALCIUM OXIDE

    EPA Science Inventory

    The paper discusses the measurement of the sintering rate of CaO in a nitrogen atmosphere at temperatures of 700-1100 C. CaO prepared from ultrapure CaCO3 was compared with an impure CaO derived from limestone. Both materials yielded an initial surface area of 104 sq m/g. The rat...

  19. Microwave sintering of boron carbide

    DOEpatents

    Blake, R.D.; Katz, J.D.; Petrovic, J.J.; Sheinberg, H.

    1988-06-10

    A method for forming boron carbide into a particular shape and densifying the green boron carbide shape. Boron carbide in powder form is pressed into a green shape and then sintered, using a microwave oven, to obtain a dense boron carbide body. Densities of greater than 95% of theoretical density have been obtained. 1 tab.

  20. Sintering additives for zirconia ceramics

    SciTech Connect

    Wu, S.

    1986-01-01

    This book is an overview of sintering science and its application to zirconia materials including CaO, MgO, and Y/sub 2/O/sub 3/-CeO/sub 2/ doped materials. This book is a reference for first-time exposure to zirconia materials technology, particularly densification.

  1. Iron versus Copper II. Principles and Applications in Bioinorganic Chemistry.

    ERIC Educational Resources Information Center

    Ochiai, Ei-Ichiro

    1986-01-01

    Discusses the differences between iron and copper. Describes various aspects of the behaviors of these two elements, including those of biological and environmental significance. Addresses the evolution of the atmosphere and sedimentary ore formation, the phylogeny of iron and copper, and some anthropological notes regarding the use of the metals.…

  2. 63,65Cu NMR Method in a Local Field for Investigation of Copper Ore Concentrates

    NASA Astrophysics Data System (ADS)

    Gavrilenko, A. N.; Starykh, R. V.; Khabibullin, I. Kh.; Matukhin, V. L.

    2015-01-01

    To choose the most efficient method and ore beneficiation flow diagram, it is important to know physical and chemical properties of ore concentrates. The feasibility of application of the 63,65Cu nuclear magnetic resonance (NMR) method in a local field aimed at studying the properties of copper ore concentrates in the copper-iron-sulfur system is demonstrated. 63,65Cu NMR spectrum is measured in a local field for a copper concentrate sample and relaxation parameters (times T1 and T2) are obtained. The spectrum obtained was used to identify a mineral (chalcopyrite) contained in the concentrate. Based on the experimental data, comparative characteristics of natural chalcopyrite and beneficiated copper concentrate are given. The feasibility of application of the NMR method in a local field to explore mineral deposits is analyzed.

  3. The origin of Cu/Au ratios in porphyry-type ore deposits.

    PubMed

    Halter, Werner E; Pettke, Thomas; Heinrich, Christoph A

    2002-06-01

    Microanalysis of major and trace elements in sulfide and silicate melt inclusions by laser-ablation inductively coupled plasma mass spectrometry indicates a direct link between a magmatic sulfide liquid and the composition of porphyry-type ore deposits. Copper (Cu), gold (Au), and iron (Fe) are first concentrated in a sulfide melt during magmatic evolution and then released to an ore-forming hydrothermal fluid exsolved late in the history of a magma chamber. The composition of sulfide liquids depends on the initial composition and source of the magma, but it also changes during the evolution of the magma in the crust. Magmatic sulfide melts may exert the dominant direct control on the economic metal ratios of porphyry-type ore deposits. PMID:12052953

  4. Estimating gold-ore mineralization potential within Topolninsk ore field (Gorny Altai)

    NASA Astrophysics Data System (ADS)

    Timkin, T.; Voroshilov, V.; Askanakova, O.; Cherkasova, T.; Chernyshov, A.; Korotchenko, T.

    2015-11-01

    Based on the results of ore and near-ore metasomatite composition analysis, the factors and indicators of gold-ore mineralization potential were proposed. Integration of the obtained data made it possible to outline magmatic, structural, and lithological factors, as well as direct and indirect indicators of gold-ore mineralization. Applying multidimensional analysis inherent to geochemical data, the spatial structure was investigated, as well as the potential mineralization was identified. Based on the developed and newly-identified mineralization, small (up to medium-sized) mineable gold-ore deposits in skarns characterized by complex geological setting was identified.

  5. Replication Experiments in Microgravity Liquid Phase Sintering

    NASA Astrophysics Data System (ADS)

    German, Randall M.; Johnson, John L.

    2016-05-01

    Although considerable experience exists with sintering on Earth, the behavior under reduced gravity conditions is poorly understood. This study analyzes replica microgravity liquid phase sintering data for seven tungsten alloys (35 to 88 wt pct tungsten) sintered for three hold times (1, 180, or 600 minutes) at 1773 K (1500 °C) using 0.002 pct of standard gravity. Equivalent sintering is performed on Earth using the same heating cycles. Microgravity sintering results in a lower density and more shape distortion. For Earth-based sintering, minimized distortion is associated with low liquid contents to avoid solid settling and slumping. Distortion in microgravity sintering involves viscous spreading of the component at points of contact with the containment crucible. Distortion in microgravity is minimized by short hold times; long hold times allow progressive component reshaping toward a spherical shape. Microgravity sintering also exhibits pore coalescence into large, stable voids that cause component swelling. The microgravity sintering results show good replication in terms of mass change and sintered density. Distortion is scattered but statistically similar between the replica microgravity runs. However, subtle factors, not typically of concern on Earth, emerge to influence microgravity sintering, such that ground experiments do not provide a basis to predict microgravity behavior.

  6. Cold press sintering of simulated lunar basalt

    NASA Technical Reports Server (NTRS)

    Altemir, D. A.

    1993-01-01

    In order to predict the conditions for which the lunar regolith may be adequately sintered, experiments were conducted in which samples of simulated lunar basalt (MLS-1) were pressed at high pressures and then heated in an electric furnace. This sintering process may be referred to as cold press sintering since the material is pressed at room temperature. Although test articles were produced which possessed compressive strengths comparable to that of terrestrial concrete, the cold press sintering process requires very high press pressures and sintering temperatures in order to achieve that strength. Additionally, the prospect of poor internal heat transfer adversely affecting the quality of sintered lunar material is a major concern. Therefore, it is concluded that cold press sintering will most likely be undesirable for the production of lunar construction materials.

  7. Gravitational Role in Liquid Phase Sintering

    NASA Technical Reports Server (NTRS)

    Upadhyaya, Anish; Iacocca, Ronald G.; German, Randall M.

    1998-01-01

    To comprehensively understand the gravitational effects on the evolution of both the microstructure and the macrostructure during liquid phase sintering, W-Ni-Fe alloys with W content varying from 35 to 98 wt.% were sintered in microgravity. Compositions that slump during ground-based sintering also distort when sintered under microgravity. In ground-based sintering, low solid content alloys distort with a typical elephant-foot profile, while in microgravity, the compacts tend to spheroidize. This study shows that microstructural segregation occurs in both ground-based as well as microgravity sintering. In ground-based experiments, because of the density difference between the solid and the liquid phase, the solid content increases from top to the bottom of the sample. In microgravity, the solid content increases from periphery to the center of the samples. This study also shows that the pores during microgravity sintering act as a stable phase and attain anomalous shapes.

  8. Compositional Variability of Rutile in Hydrothermal Ore Deposits

    NASA Astrophysics Data System (ADS)

    Clark, J. R.; Williams-Jones, A. E.

    2009-05-01

    Rutile is a relatively common accessory phase in many geological environments, and although it is almost always composed dominantly of TiO2, it is also associated with a wide range of minor and trace element substitutions. The most prominent minor elements that occur in rutile are Fe, Cr, V, Nb and Ta. Like Ti, the latter two elements are essentially immobile in most non-magmatic metallic ore deposits, and their concentrations in rutile are largely influenced by precursor mineral compositions. Iron, Cr and V concentrations vary considerably in rutile hosted by ore deposits, and reflect combinations of precursor mineral composition and the bulk chemistry of the local mineralized or altered rock environment. However, in hydrothermal alteration zones, rutile compositions are clearly anomalous compared to those in unaltered host rocks, and have distinctive elemental associations and substitutions in different types of ore deposits. We have evaluated the mineral chemistry of rutile in >40 ore deposits worldwide. In general, rutile in volcanogenic massive sulfide deposits contains Sn (and locally W, Sb and/or Cu). Rutile from mesothermal and related gold deposits invariably contains W, and in some of the larger and more important deposits, also contains Sb and/or V. Tungsten-bearing detrital rutile grains from the Witwatersrand suggest that paleoplacer mineralization may have had a mesothermal/orogenic gold source. In some magmatic-hydrothermal Pd-Ni-Cu deposits, rutile contains Ni and Cu. Rutile associated with granite-related Sn deposits has strongly elevated concentrations of Sn and W, and granite-pegmatite W-Sn deposits contain rutile with these elements plus Nb and Ta. The Olympic Dam deposit hosts rutile that is enriched in W, Sn and Cu. Rutile associated with porphyry and skarn Cu and Cu-Au deposits tends to contain elevated W, Cu (and sometimes V). Although many ore deposits have well-defined and diagnostic rutile compositions, there are some compositional

  9. 43 CFR 9239.5-1 - Ores.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 43 Public Lands: Interior 2 2012-10-01 2012-10-01 false Ores. 9239.5-1 Section 9239.5-1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT OF THE INTERIOR TECHNICAL SERVICES (9000) TRESPASS Kinds of Trespass § 9239.5-1 Ores. (a) For...

  10. 43 CFR 9239.5-1 - Ores.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 43 Public Lands: Interior 2 2013-10-01 2013-10-01 false Ores. 9239.5-1 Section 9239.5-1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT OF THE INTERIOR TECHNICAL SERVICES (9000) TRESPASS Kinds of Trespass § 9239.5-1 Ores. (a) For...

  11. 43 CFR 9239.5-1 - Ores.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 43 Public Lands: Interior 2 2011-10-01 2011-10-01 false Ores. 9239.5-1 Section 9239.5-1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT OF THE INTERIOR TECHNICAL SERVICES (9000) TRESPASS Kinds of Trespass § 9239.5-1 Ores. (a) For...

  12. 43 CFR 9239.5-1 - Ores.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 43 Public Lands: Interior 2 2014-10-01 2014-10-01 false Ores. 9239.5-1 Section 9239.5-1 Public Lands: Interior Regulations Relating to Public Lands (Continued) BUREAU OF LAND MANAGEMENT, DEPARTMENT OF THE INTERIOR TECHNICAL SERVICES (9000) TRESPASS Kinds of Trespass § 9239.5-1 Ores. (a) For...

  13. Ratio maps of iron ore deposits Atlantic City district, Wyoming

    NASA Technical Reports Server (NTRS)

    Vincent, R. K.

    1973-01-01

    Preliminary results of a spectral rationing technique are shown for a region at the southern end of the Wind River Range, Wyoming. Digital ratio graymaps and analog ratio images have been produced for the test site, but ground truth is not yet available for thorough interpretation of these products. ERTS analog ratio images were found generally better than either ERTS single-channel images or high altitude aerial photos for the discrimination of vegetation from non-vegetation in the test site region. Some linear geological features smaller than the ERTS spatial resolution are seen as well in ERTS ratio and single-channel images as in high altitude aerial photography. Geochemical information appears to be extractable from ERTS data. Good preliminary quantitative agreement between ERTS-derived ratios and laboratory-derived reflectance ratios of rocks and minerals encourage plans to use lab data as training sets for a simple ratio gating logic approach to automatic recognition maps.

  14. Iron Chelation

    MedlinePlus

    ... iron overload and need treatment. What is iron overload? Iron chelation therapy is used when you have ... may want to perform: How quickly does iron overload happen? This is different for each person. It ...

  15. Direct Flotation of Niobium Oxide Minerals from Carbonatite Niobium Ores

    NASA Astrophysics Data System (ADS)

    Ni, Xiao

    Currently the recovery of niobium oxide minerals from carbonatite niobium ores relies on the use of non-selective cationic collectors. This leads to complicated process flowsheets involving multiple desliming and multiple reverse flotation stages, and low niobium recovery. In this research, anionic collectors that are capable of strong chemisorption on the niobium minerals were studied with the objective of directly floating the niobium oxide minerals from the carbonatite ores. In the flotation of both high purity minerals and Niobec ores, it was shown that the combination of hydroxamic acid and sodium metaphosphate was an effective reagent scheme for the direct flotation of niobium oxide from its ores. Batch flotation on the Niobec Mill Feed showed that over 95% of niobium oxide was recovered into a rougher concentrate that was less than 47% of the original feed mass. Preliminary cleaning tests showed that the reagent scheme could also be used to upgrade the rougher concentrate, although the depression of iron oxide minerals required further study. X-ray photoelectron spectroscopic (XPS) measurement results confirm that OHA (octyl hydroxamic acid) could chemisorb on pyrochlore surface while only physically adsorb on calcite, judging by the chemical shifts of electron binding energies in the elements in both OHA and the mineral surfaces. When hydroxamic acid was adsorbed on calcite surface, the binding energies of the N 1s electrons, at 400.3 eV, did not shift. However, after adsorption on pyrochlore, the N 1s binding energy peak split into two peaks, one at a binding energy of around 399 eV, representing chemically adsorbed OHA, the other at between 400 and 401 eV. The experimental data suggested a strong chemisorption of the OHA on pyrochlore surface in the form of a vertical head-on orientation of the OHA molecules so that the pyrochlore was strongly hydrophobized even at low OHA concentrations, followed by possibly randomly oriented physisorbed OHA molecules

  16. Study of Munella Ores. (puka Region, Albania)

    NASA Astrophysics Data System (ADS)

    Liçaj, Engjell; Mandili, Jorgo; Tabaku, Boran; Thomo, Niko

    2010-01-01

    The study of Munella ores is based on four analysis (A, B, Cand cores). They represent different types of minerals in the Munella area. Cores were taken by the geologist of Puka Geological Enterprise. A Core: It represents an ore with pyrite and chalcopyrite where copper and sulfur contents are 0.77 and 8.2% respectively. B Core: This core represents an ore with spharelites and pyrite where zinc content is 1.5% and 2.9% sulfur one. C Core: It is a chalcopyrite ore, massive in nature, where copper content is 2.01% and 36% sulfur one. D Core: It also represents copper- zinc—sulfur ore where their content is 0.66, 1.00 and 4.28% respectively. Each core is studied individually by selective schema to have copper, zinc and pyrite concentrates. Copper and pyrite concentrates will be the first material for pyro- metallurgical industry.

  17. Iron-rich fragments in the Yamansu iron deposit, Xinjiang, NW China: Constraints on metallogenesis

    NASA Astrophysics Data System (ADS)

    Li, Hou-Min; Ding, Jian-Hua; Zhang, Zhao-Chong; Li, Li-Xing; Chen, Jing; Yao, Tong

    2015-12-01

    Volcanic rock-hosted iron deposits are among the important iron ores in China. However, the nature of primary magma and petrogenesis associated with these iron ores remains controversial. Here, we report iron-rich fragments (IRF) from the Yamansu iron deposit in Eastern Tianshan Mountains, NW China, which occurs in association with volcanic breccia, submarine volcanic breccia and ignimbrite. The IRF is composed of five types including oligoclase-iron oxide type (OIO), oligoclase-albite-iron oxide type (OAIO), albite-iron oxide type (AIO), albite-K-feldspar-iron oxide type (AKIO) and K-feldspar-iron oxide type (KIO). These fragments display typical volcanic fabric features, such as porphyritic texture, hyalopilitic texture of the groundmass and vesicles filled by minerals to form amygdales. The feldspar phenocrysts of IRF are dominantly albite. The groundmass of IRF consists of magnetite and feldspar. The magnetite is distributed in between the feldspar laths, and together display hyalopilitic texture which could be observed only in volcanic rocks. The vesicles are filled with magnetite, feldspar, chlorite and calcite from the margin to the interior. The IRF has high Si, Al, Fe, Ca, Ti, Na and K contents and low Mg content. The average total Fe is 26 wt.%. The magnetite is mostly titanium-vanadium magnetite, with the TiO2 content ranging up to 4.86 wt.% and V2O3 content up to 3.20 wt.%. The IRF probably came from iron-rich melts and represent the products of the Fenner magma evolution. The basaltic magma evolved into the Fe-Na-rich residual melts by crystallization under low oxygen fugacity condition in a closed magma chamber after intruding into the shallow crust. The Fe-Na-rich residual melts were emplaced in hypabyssal environments or erupted generating the orebodies or providing the material source for the generation of the high-grade iron ores which were subsequently enriched by the late-stage hydrothermal fluids.

  18. [Oxidation of gold-antimony ores by a thermoacidophilic microbial consortium].

    PubMed

    Tsaplina, I A; Sorokin, V V; Zhuravleva, A E; Melamud, V S; Bogdanova, T I; Kondrat'eva, T F

    2013-01-01

    Antimony leaching from sulfide ore samples by an experimental consortium of thermoacidophilic microorganisms, including Sulfobacillus, Leptospirillum, and Ferroplasma strains was studied. The ores differed significantly in the content of the major metal sulfides (%): Sb(S), 0.84 to 29.95; Fe(S), 0.47 to 2.5, and As(S), 0.01 to 0.4. Independent on the Sb(S) concentration in the experimental sample, after adaptation to a specific ore and pulp compaction the microorganisms grew actively and leached/oxidized all gold-antimony ores at 39 ± 1 degrees C. The lower was the content of iron and arsenic sulfides, the higher was antimony leaching. For the first time the investigations conducted with the use of X-ray microanalysis research made it possible to conclude that in a natural high-antimony ore Sb inhibits growth of only a part of the cell population and that Ca, Fe, and Sb may compete for the binding centers of the cell. PMID:25509404

  19. Spark plasma sintering of aluminum matrix composites

    NASA Astrophysics Data System (ADS)

    Yadav, Vineet

    2011-12-01

    Aluminum matrix composites make a distinct category of advanced engineering materials having superior properties over conventional aluminum alloys. Aluminum matrix composites exhibit high hardness, yield strength, and excellent wear and corrosion resistance. Due to these attractive properties, aluminum matrix composites materials have many structural applications in the automotive and the aerospace industries. In this thesis, efforts are made to process high strength aluminum matrix composites which can be useful in the applications of light weight and strong materials. Spark Plasma Sintering (SPS) is a relatively novel process where powder mixture is consolidated under the simultaneous influence of uniaxial pressure and pulsed direct current. In this work, SPS was used to process aluminum matrix composites having three different reinforcements: multi-wall carbon nanotubes (MWCNTs), silicon carbide (SiC), and iron-based metallic glass (MG). In Al-CNT composites, significant improvement in micro-hardness, nano-hardness, and compressive yield strength was observed. The Al-CNT composites further exhibited improved wear resistance and lower friction coefficient due to strengthening and self-lubricating effects of CNTs. In Al-SiC and Al-MG composites, microstructure, densification, and tribological behaviors were also studied. Reinforcing MG and SiC also resulted in increase in micro-hardness and wear resistance.

  20. The Kohuamuri siliceous sinter as a vector for epithermal mineralisation, Coromandel Volcanic Zone, New Zealand

    NASA Astrophysics Data System (ADS)

    Hamilton, Ayrton; Campbell, Kathleen; Rowland, Julie; Browne, Patrick

    2016-04-01

    The Kohuamuri siliceous sinter is the largest known fossil hot-spring system in the Hauraki Goldfield, a 200 × 40 km volcanic terrain with at least 50 adularia-illite epithermal deposits formed 16.3-5.6 Ma within the Coromandel Volcanic Zone, New Zealand. The sinter is associated with rhyolite and ignimbrite of the Whitianga Caldera (Miocene-Pliocene) and consists of two deposits, the Kohuamuri deposit itself, a large in situ outcrop (47,000 m2) and its associated sinter boulder field (4500 m2), and the Kaitoke deposit 900 m to the southwest, comprising boulders in a landslide situated on a normal fault. The well-preserved macroscopic and microscopic textures at Kohuamuri are similar to actively forming and ancient hot-spring deposits elsewhere, derived from deep circulating, magmatically heated, near-neutral pH alkali chloride fluids oversaturated in amorphous silica and that discharge at the Earth's surface at ≤100 °C. Lithofacies, petrography, mineralogy, as well as trace element concentrations of the Kohuamuri/Kaitoke deposits were used to locate likely palaeo-thermal conduits from the deep reservoir and to reconstruct the palaeoenvironmental setting of the siliceous sinter as an aid to assessing the economic potential of the ancient geothermal system. Both deposits contain the high-temperature (>75 °C) geyserite lithofacies, with the Kohuamuri deposit also exhibiting textures affiliated with cooler middle and distal sinter apron areas, as well as geothermally influenced marsh facies. Trace element analysis of sinter lithofacies revealed concentrations and zonations of Au, Ag, base metals (Pb, Cu, Zn) and pathfinder elements (As, Sb) associated with epithermal deposits, elevated in the proximal vent area, and providing evidence of possible Au and Ag ore mineralisation at depth. The methodology used in this study could be utilised globally to identify and assess as yet unidentified epithermal deposits.

  1. Liquefaction of bituminous coals using disposable ore catalysts and hydrogen. Final report, February 7, 1982-July 31, 1982

    SciTech Connect

    Mathur, V.K.

    1982-09-01

    There are a number of problems associated with the production of liquid fuels from coal. The most complex is the use of commercial catalysts which are expensive, with short life, and cannot be recovered or regenerated. The objective of this study was to conduct experiments on coal hydrogenation using low cost mineral ores as disposable catalysts. Coal samples from Blacksville Mine, Pittsburgh Bed were hydrogenated using a number of ores, ore concentrates and industrial waste products as catalysts. Experiments were also conducted using a commercial catalyst (Harshaw Chemicals, 0402T) and no catalyst at all to compare the results. Since iron pyrite has been reported to be a good disposable catalyst, experiments were also conducted using pyrite individually as well as in admixture with other ores or concentrates. The liquefaction was conducted at 425/sup 0/C under 2000 psig (13,790 kPa) hydrogen pressure for a reaction time of 30 minutes using SRC-II heavy distillate as a vehicle oil. The conclusions of this study are as follows: (a) Results of liquefaction using two cycle technique showed that the catalytic activity of iron pyrite could be enhanced by adding materials like limonite, laterite or red mud. Iron pyrite in admixture with limonite ore or molybdenum oxide concentrate gave the best results among all the binary mixtures studied. (b) Iron pyrite with molybdenum oxide concentrate and cobaltic hydroxide cake (metal loading in each case the same as in Harshaw catalyst) gave results which compared favorably with those obtained using the Harshaw catalyst. It is recommended that work on this project should be continued exploring other ores and their mixtures for their catalytic activity for coal liquefaction.

  2. Prediction of Elastic Behavior of Sintered Metal Powder from the Ultrasonic Velocities of Green Compacts

    NASA Astrophysics Data System (ADS)

    Phani, K. K.; Sanyal, Dipayan

    2008-04-01

    A novel procedure for the estimation of the elastic properties of the sintered and compacted metal powders from the ultrasonic velocities of the green compact alone has been proposed in this article. The methodology has been validated for sintered iron powder and copper powder compacts as well as for consolidated silver powder compacts of various processing histories, powder sizes, and pore morphology. The predicted elastic moduli, including the derived modulus (Poisson’s ratio), are found to be in reasonably good agreement with the measured data reported in the literature. The proposed method can be developed as a potent tool for the quantitative nondestructive evaluation (QNDE) of powder metallurgy products.

  3. Sintered composite medium and filter

    DOEpatents

    Bergman, Werner

    1987-01-01

    A particulate filter medium is formed of a sintered composite of 0.5 micron diameter quartz fibers and 2 micron diameter stainless steel fibers. A preferred composition is about 40 vol. % quartz and about 60 vol. % stainless steel fibers. The media is sintered at about 1100.degree. C. to bond the stainless steel fibers into a cage network which holds the quartz fibers. High filter efficiency and low flow resistance are provided by the smaller quartz fibers. High strength is provided by the stainless steel fibers. The resulting media has a high efficiency and low pressure drop similar to the standard HEPA media, with tensile strength at least four times greater, and a maximum operating temperature of about 550.degree. C. The invention also includes methods to form the composite media and a HEPA filter utilizing the composite media. The filter media can be used to filter particles in both liquids and gases.

  4. Microwave enhanced sintering of ceramics

    SciTech Connect

    Wroe, F.C.R.; Rowley, A.T.

    1995-12-31

    It is now well known that microwave dielectric heating can be used to increase the Wintering rates and to reduce the sintering times of ceramic materials. However, the nature of the mechanism causing this enhanced sintering is still far from understood, with many workers attributing the effect to a reduction in the activation energy even though there is no real physical basis for this assumption. Although the mechanism is not understood, many results have indicated that the effect is non thermal in nature, i.e. the enhancement would not be reproduced if conventional heat could be applied in exactly the same way (volumetrically) as microwave heat. By careful control of the relative proportions of microwave and conventional heating, it has been possible to separate the thermal (heating) effects from the non-thermal effects. This paper discusses the results obtained, and show that they are consistent with recent theories of enhanced diffusion.

  5. Sintered wire cesium dispenser photocathode

    DOEpatents

    Montgomery, Eric J; Ives, R. Lawrence; Falce, Louis R

    2014-03-04

    A photoelectric cathode has a work function lowering material such as cesium placed into an enclosure which couples a thermal energy from a heater to the work function lowering material. The enclosure directs the work function lowering material in vapor form through a low diffusion layer, through a free space layer, and through a uniform porosity layer, one side of which also forms a photoelectric cathode surface. The low diffusion layer may be formed from sintered powdered metal, such as tungsten, and the uniform porosity layer may be formed from wires which are sintered together to form pores between the wires which are continuous from the a back surface to a front surface which is also the photoelectric surface.

  6. Non-Sintered Nickel Electrode

    DOEpatents

    Bernard, Patrick; Dennig, Corinne; Cocciantelli, Jean-Michel; Alcorta, Jose; Coco, Isabelle

    2002-01-01

    A non-sintered nickel electrode contains a conductive support and a paste comprising an electrochemically active material containing nickel hydroxide and a binder which is a mixture of an elastomer and a crystalline polymer. The proportion of the elastomer is in the range 25% to 60% by weight of the binder and the proportion of the crystalline polymer is in the range 40% to 75% by weight of the binder.

  7. Low Temperature Sintering of PZT

    NASA Astrophysics Data System (ADS)

    Medesi, A.; Greiner, T.; Benkler, M.; Megnin, C.; Hanemann, T.

    2014-11-01

    This paper describes the fabrication and characterization of lead zirconate titanate (PZT) films fired in a liquid-phase sintering process at 900 °C in air. In detail the manufacturing of piezoelectric multilayers with internal pure silver (Tm = 961 °C) electrodes are reported. The feasibility of ten sintering aids in two different volume fractions was investigated for a commercial hard PZT powder (PIC 181, PI Ceramics) with respect to density, microstructure, mechanical behaviour, and piezoelectric properties. Li2O, Li2CO3, PbO, MnO2, V2O5, CuO, Bi2O3, the eutectic mixtures Cu2O·PbO and PbO·WO3 and the ternary system Li2CO3·Bi2O3·CuO (LBCu) have been tested as liquid phase sintering aids. The combination of PZT with LBCu showed the best results. With 5 vol.% LBCu an average relative density of 97% and a characteristic breaking strength of 77 MPa was achieved. Composition of PZT with 2 vol.% LBCu exhibits the highest averaged piezoelectrical charge constant (d33) of 181 pC/N.

  8. Determination of small amounts of molybdenum in tungsten and molybdenum ores

    USGS Publications Warehouse

    Grimaldi, F.S.; Wells, R.C.

    1943-01-01

    A rapid method has been developed for the determination of small amounts of molybdenum in tungsten and molybdenum ores. After removing iron and other major constituents the molybdenum thiocyanate color is developed in water-acetone solutions, using ammonium citrate to eliminate the interference of tungsten. Comparison is made by titrating a blank with a standard molybdenum solution. Aliquots are adjusted to deal with amounts of molybdenum ranging from 0.01 to 1.30 mg.

  9. Influence of manganese on sintering processes in the Ti-Fe system. 1. Volume changes in sintering of Ti-Fe-Mn compacts

    SciTech Connect

    Kivalo, L.I.; Skorokhod, V.V.

    1986-05-01

    An investigation was made of the influence of manganese on the sintering processes in the titanium-iron system in the area of temperatures of existence of the first ternary eutectic point. Powders of titanium obtained by hydride-calcium reduction, ferromanganese, and types PZh4M2 and V3 iron were used. A figure presents data on the character of the volume changes in sintering of compacts of mixtures of titanium and iron powders with and without manganese. The x-ray analysis was made on a DRON-0.5 instrument. The profiles of intensities of the x-ray lines of Ti(Fe, Mn) phase present in specimens of mixture II are shown. With an increase in sintering temperature the line, which is diffuse at 1050 degrees C, gradually narrows, and at 1250 degrees C a doublet appears. At the time, the lattice parameter changes from 0.2976 for unalloyed TiFe to 0.2991 nm for Ti(Fe, Mn) obtained at 1250 degrees C. To obtain Ti(Fe, Mn) compounds of the required composition, it is necessary to take into account the amount of evaporated manganese.

  10. Reductive leaching of manganese from low-grade pyrolusite ore in sulfuric acid using pyrolysis-pretreated sawdust as a reductant

    NASA Astrophysics Data System (ADS)

    Feng, Ya-li; Zhang, Shi-yuan; Li, Hao-ran

    2016-03-01

    Manganese (Mn) leaching and recovery from low-grade pyrolusite ore were studied using sulfuric acid (H2SO4) as a leachant and pyrolysis-pretreated sawdust as a reductant. The effects of the dosage of pyrolysis-pretreated sawdust to pyrolusite ore, the concentration of sulfuric acid, the liquid/solid ratio, the leaching temperature, and the leaching time on manganese and iron leaching efficiencies were investigated. Analysis of manganese and iron leaching efficiencies revealed that a high manganese leaching efficiency was achieved with low iron extraction. The optimal leaching efficiency was determined to be 20wt% pyrolysis-pretreated sawdust and 3.0 mol/L H2SO4 using a liquid/ solid ratio of 6.0 mL/g for 90 min at 90°C. Other low-grade pyrolusite ores were tested, and the results showed that they responded well with manganese leaching efficiencies greater than 98%.

  11. Aerogravity and remote sensing observations of an iron deposit in Gara Djebilet, southwestern Algeria

    NASA Astrophysics Data System (ADS)

    Bersi, Mohand; Saibi, Hakim; Chabou, Moulley Charaf

    2016-04-01

    The Gara Djebilet iron ore region is one of the most important regions in Africa. Located in the southwestern part of Algeria at the border with Mauritania, the Gara Djebilet region is characterized by steep terrain, which makes this area not easily accessible. Due to these conditions, remote sensing techniques and geophysics are the best ways to map this iron ore. The Gara Djebilet formations are characterized by high iron content that is especially rich in hematite, chamosite and goethite. The high iron content causes an absorption band at 0.88 μm, which is referred to as band 5 in the Operational Land Imager (OLI) Landsat 8 images. In this study, we integrated geological data, aerogravity data, and remote sensing data for the purpose of mapping the distribution of the Gara Djebilet iron deposit. Several remote sensing treatments were applied to the Landsat 8 OLI image, such as color composites, band ratioing, principal component analysis and a mathematical index, which helped locate the surface distribution of the iron ore. The results from gravity gradient interpretation techniques, 2-D forward modeling and 3-D inversion of aerogravity data provided information about the 2-D and 3-D distribution of the iron deposit. The combination of remote sensing and gravity results help us evaluate the ore potential of Gara Djebilet. The estimated tonnage of the iron ore at Gara Djebilet is approximately 2.37 billion tonnes with 57% Fe.

  12. 25. FRONT END LOADERS MOMENTARILY IN REPOSE IN THE ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    25. FRONT END LOADERS MOMENTARILY IN REPOSE IN THE ORE STORAGE YARD. AN ORE BRIDGE THAT FORMERLY TRANSFERRED ORE WITHIN THE STORAGE YARD WAS DESTROYED BY A BLIZZARD IN 1978. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  13. 36. ORE DOCK, LOOKING WEST. HULETT UNLOADERS AWAIT THE NEXT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. ORE DOCK, LOOKING WEST. HULETT UNLOADERS AWAIT THE NEXT ORE BOAT. BY LATE WINTER, THE ORE STORAGE YARD SEEN AT LEFT WILL BE DEPLETED. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  14. On the sintering of silicon carbide

    NASA Technical Reports Server (NTRS)

    Gugel, E.

    1986-01-01

    This document deals with the sintering of silicon carbide using pressureless sintering. This technique makes it possible to sinter a primarily covalent material to usable densities up to over 98% thD without having to use a high amount of sinter additives as is the case with other non-oxide ceramic materials. The process takes place rapidly, and it is also possible to produce relatively thick-walled structural parts without major problems. This sheds more light on the true characteristics of silicon carbide in one structural part, since there is no second or nearly no second phase. Heat pressing has improved stability.

  15. Prospecting For Magnetite Ore Deposits With A Innovative Sensor's of Unique Fundamentally New Magnetometer.

    NASA Astrophysics Data System (ADS)

    Emelianenko, T. I.; Tachaytdinov, R. S.; Sarichev, V. F.; Kotov, B. V.; Susoeva, G. N.

    measurement point. The result is often misleading as an intense magnetic anomaly may be registered in a place where is no ore, and vice versa. Such false anomalies and maps may serve as the only guide in iron ore prospecting. The reserves' forecast based on such magnetic maps are also false as they may yield figures exceeding the actual reserves by tens or even hundreds of times. The existing magnetometres are often insufficiently sensitive and incapable of detecting small commercial processable ore bodies with a weak magnetic anomaly (less than 0.1% of the Earth's field). As regards new large iron ore deposits with strong anomalies, the probabilities of encountering them nowadays are becoming increasingly smaller. Confidence in the good performance and the advantages of the new magnetometres patented by the Magnitogorsk Iron and Steel Works is based on the following considerations: The anomalies' magnetic field is several times stronger than the magnetic field of the Earth; To cite two historical instances, the Sokolovskoye ore deposit in Kazakhstan was discovered in 1949 not by prospectors but by a civil aviation pilot, M.Surgutanov, using an ordinary airplane compass. The Kursk Magnetic Anomaly was discovered in 1778 by Professor I.Inozemtsev using a piece of ore hung on a string. The magnetometres patented by the MMK team, are based on the electromagnetism laws of Ampere, Ohm, Weber, Maxwell and Tesla. The history of magnetic prospecting can be divided into three periods, each of them preceded by a revolution of sorts. The first one occurred in 1910 when the German scientist Schmidt developed an optic mechanical magnetometre which came to be known in Russia as M-2 or "Fanzelau". The second revolution came about in 1936 with the invention by the Russian scientist A.Logachov of an AM-9L aeromagnetometre. The third revolution happened in 1953 when Pickard in the Unuted States (and Tsyrell in 1957 in the Soviet Union) invented a proton and quantum magnetometre. But, having

  16. Synthesis of Dense, Fine-Grained YIG Ceramics by Two-Step Sintering

    NASA Astrophysics Data System (ADS)

    Li, X. X.; Zhou, J. J.; Deng, J. X.; Zheng, H.; Zheng, L.; Zheng, P.; Qin, H. B.

    2016-06-01

    A two-step sintering (TSS) process has been used to fabricate yttrium iron garnet (YIG) ceramics with high density and fine grain size. The densification, microstructure, and magnetic properties were investigated. The sample prepared by the TSS process with first-step sintering temperature (T 1) of 1350°C, second-step sintering temperature (T 2) of 1300°C, and holding time of 18 h had density above 99% of theoretical and exhibited uniform microstructure with small average grain size (2.4 μm). The saturation magnetization (M S) of this sample reached 27.4 emu/g. These results indicate that the TSS process can effectively suppress grain-boundary migration while maintaining active grain-boundary diffusion to obtain dense, fine-grained YIG ceramics with appropriate magnetic properties.

  17. Research of Geochemical Associations of Nephelin Ores

    NASA Astrophysics Data System (ADS)

    Vulf, M.; Simonov, K.; Sazonov, A.

    The instant paper concerns research of distribution petrogenic chemical members in urtit ore body of Kia-Shaltyrsk deposit. Rocks of the deposit are ore for producing alum earth. Actuality of the subject based on outlooks of detection noble metal ore-bearing (Au, Pt, Pd, Rh, Ru) in alkaline rocks of Siberia, including rocks of Kia-Shaltyrsk deposit (Kuznetsk Alatau). The main purpose of analysis of distribution of members is directed to detection of a non-uniformity of distribution of substance and segments enriched with alum earth and noble members. The basic solved problems are following: o Creation regression models of ore body; o Definition of cumulative distribution functions of members in a contour of ore body; o The analysis of the obtained outcomes in geologic terms. For construction regression models the full-scale data was used, which was presented by the results of the spectral and silicate analyses of gold and petrogenic members containing 130 assays arranged in ore body. A non-linear multiparameter model of the ore body based on components of nephelin ore using neural net approach was constructed. For each member the corresponding distribution function is produced. The model is constructed on the following members: Au, Al2O3, SiO2, Fe2O3, CaO, MgO, SO3, R2O ((Na2O+K2O) -1) and losses of burning. The error of model forecasting membersS concentrations was from 0.02 up to 20%. Large errors basically connected with assays located near contact of ore body and ad- jacent strata or with very high concentrations of members; also they can be connected with different genesis of rocks or superposition of other processes. The analysis of concentrations of members and normalised absolute errors of the fore- cast has shown, that all members can be sectioned into two groups: first: Al2O3, SiO2, R2O, Fe2O3 and second: Au, losses of burning, CaO, MgO, SO3. The distribution of 1 gold is tightly connected with calcium and losses of burning and spatially linked with zones

  18. SELF SINTERING OF RADIOACTIVE WASTES

    DOEpatents

    McVay, T.N.; Johnson, J.R.; Struxness, E.G.; Morgan, K.Z.

    1959-12-29

    A method is described for disposal of radioactive liquid waste materials. The wastes are mixed with clays and fluxes to form a ceramic slip and disposed in a thermally insulated container in a layer. The temperature of the layer rises due to conversion of the energy of radioactivity to heat boillng off the liquid to fomn a dry mass. The dry mass is then covered with thermal insulation, and the mass is self-sintered into a leach-resistant ceramic cake by further conversion of the energy of radioactivity to heat.

  19. 8. EAST ELEVATION OF SKIDOO MILL AND UPPER ORE BIN, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. EAST ELEVATION OF SKIDOO MILL AND UPPER ORE BIN, LOOKING WEST FROM ACCESS ROAD. THE ROADWAY ON THIS LEVEL (CENTER) WAS USED FOR UNLOADING ORE BROUGHT ON BURROWS INTO THE ORE BIN AT THE TOP LEVEL OF THE MILL. THE ORE BIN IN THE UPPER LEFT WAS ADDED LATER WHEN ORE WAS BROUGHT TO THE MILL BY TRUCKS. - Skidoo Mine, Park Route 38 (Skidoo Road), Death Valley Junction, Inyo County, CA

  20. Biomining: metal recovery from ores with microorganisms.

    PubMed

    Schippers, Axel; Hedrich, Sabrina; Vasters, Jürgen; Drobe, Malte; Sand, Wolfgang; Willscher, Sabine

    2014-01-01

    Biomining is an increasingly applied biotechnological procedure for processing of ores in the mining industry (biohydrometallurgy). Nowadays the production of copper from low-grade ores is the most important industrial application and a significant part of world copper production already originates from heap or dump/stockpile bioleaching. Conceptual differences exist between the industrial processes of bioleaching and biooxidation. Bioleaching is a conversion of an insoluble valuable metal into a soluble form by means of microorganisms. In biooxidation, on the other hand, gold is predominantly unlocked from refractory ores in large-scale stirred-tank biooxidation arrangements for further processing steps. In addition to copper and gold production, biomining is also used to produce cobalt, nickel, zinc, and uranium. Up to now, biomining has merely been used as a procedure in the processing of sulfide ores and uranium ore, but laboratory and pilot procedures already exist for the processing of silicate and oxide ores (e.g., laterites), for leaching of processing residues or mine waste dumps (mine tailings), as well as for the extraction of metals from industrial residues and waste (recycling). This chapter estimates the world production of copper, gold, and other metals by means of biomining and chemical leaching (bio-/hydrometallurgy) compared with metal production by pyrometallurgical procedures, and describes new developments in biomining. In addition, an overview is given about metal sulfide oxidizing microorganisms, fundamentals of biomining including bioleaching mechanisms and interface processes, as well as anaerobic bioleaching and bioleaching with heterotrophic microorganisms. PMID:23793914

  1. Production of nickel and iron nanopowders by hydrogen reduction from salts

    NASA Astrophysics Data System (ADS)

    Oglezneva, S. A.; Bulanov, V. Ya.; Kontsevoi, Yu. V.; Ignat'ev, I. E.

    2012-07-01

    The formation of nickel and iron nanoparticles produced by a chemical—metallurgical method and steels made of composite iron powders with nanosized nickel additions is studied. A procedure is developed for calculating the nanopowder particle size and the activation energy of sintering. The results obtained make it possible to decrease the temperature of the process of powder production, to decrease the energy consumed for powder sintering, and to predict the powder nanoparticle size.

  2. A REAL-TIME COAL CONTENT/ORE GRADE (C2OC) SENSOR

    SciTech Connect

    Rand Swanson

    2005-04-01

    This is the final report of a three year DOE funded project titled ''A real-time coal content/ore grade (C{sub 2}OG) sensor''. The sensor, which is based on hyperspectral imaging technology, was designed to give a machine vision assay of ore or coal. Sensors were designed and built at Resonon, Inc., and then deployed at the Stillwater Mining Company core room in southcentral Montana for analyzing platinum/palladium ore and at the Montana Tech Spectroscopy Lab for analyzing coal and other materials. The Stillwater sensor imaged 91' of core and analyzed this data for surface sulfides which are considered to be pathfinder minerals for platinum/palladium at this mine. Our results indicate that the sensor could deliver a relative ore grade provided tool markings and iron oxidation were kept to a minimum. Coal, talc, and titanium sponge samples were also imaged and analyzed for content and grade with promising results. This research has led directly to a DOE SBIR Phase II award for Resonon to develop a down-hole imaging spectrometer based on the same imaging technology used in the Stillwater core room C{sub 2}OG sensor. The Stillwater Mining Company has estimated that this type of imaging system could lead to a 10% reduction in waste rock from their mine and provide a $650,000 benefit per year. The proposed system may also lead to an additional 10% of ore tonnage, which would provide a total economic benefit of more than $3.1 million per year. If this benefit could be realized on other metal ores for which the proposed technology is suitable, the possible economic benefits to U.S. mines is over $70 million per year. In addition to these currently lost economic benefits, there are also major energy losses from mining waste rock and environmental impacts from mining, processing, and disposing of waste rock.

  3. Pigs from iron containing dusts and sludges

    SciTech Connect

    Moore, C.M.

    1995-12-31

    DK Recycling und Roheisen GmbH converts 380,000 annual tonnes of iron containing waste materials into pig iron. Zinc is the main reason that these materials are classified as waste. The materials are processed in the conventional way by making sinter which is then smelted in a blast furnace to foundry grade pig iron. The trick lies not in the unit operations which are quite standard but rather in the modifications made to the plant and operating procedures to cope with the much higher levels of tramp elements.

  4. Iron overdose

    MedlinePlus

    Iron is an ingredient in many mineral and vitamin supplements. Iron supplements are also sold by themselves. Types include: Ferrous sulfate (Feosol, Slow Fe) Ferrous gluconate (Fergon) Ferrous fumarate (Femiron, Feostat) Other products may also contain iron.

  5. Oil shales, evaporites and ore deposits

    NASA Astrophysics Data System (ADS)

    Eugster, Hans P.

    1985-03-01

    The relationships between oil shales, evaporites and sedimentary ore deposits can be classified in terms of stratigraphic and geochemical coherence. Oil shale and black shale deposition commonly follows continental red beds and is in turn followed by evaporite deposition. This transgressive-regressive sequence represents an orderly succession of depositional environments in space and time and results in stratigraphic coherence. The amount of organic carbon of a sediment depends on productivity and preservation, both of which are enhanced by saline environments. Work on Great Salt Lake. Utah, allows us to estimate that only 5% of TOC originally deposited is preserved. Inorganic carbonate production is similar to TOC production, but preservation is much higher. Oil shales and black shales commonly are enriched in heavy metals through scavenging by biogenic particles and complexation by organic matter. Ore deposits are formed from such rocks through secondary enrichment processes, establishing a geochemical coherence between oil shales and ore deposits. The Permian Kupferschiefer of N. Europe is used as an example to define a Kupferschiefer type (KST) deposit. Here oxygenated brines in contact with red beds become acidified through mineral precipitation and acquire metals by dissolving oxide coatings. Oxidation of the black shale leads to further acid production and metal acquisition and eventually to sulfide deposition along a reducing front. In order to form ore bodies, the stratigraphic coherence of the red bed-black shale-evaporite succession must be joined by the geochemical coherence of the ore body-evaporite-black shale association. The Cretaceous Cu-Zn deposits of Angola, the Zambian Copperbelt as well as the Creta, Oklahoma, deposits are other KST examples. In the Zambian Copperbelt, evaporites are indicated by the carbonate lenticles thought to be pseudomorphs after gypsum-anhydrite nodules. MVT deposits are also deposited by acid brines, but at more

  6. DESULFURIZATION OF STEEL MILL SINTER PLANT GASES

    EPA Science Inventory

    The report gives results of an evaluation of the technical and economic feasibility of using limestone scrubbing technology to control sinter plant emissions. Data from Soviet and Japanese sinter plants employing limestone scrubbing technology were used to develop a realistic des...

  7. Superplastic Titanium Tube Applies Pressure For Sintering

    NASA Technical Reports Server (NTRS)

    Mueller, Allen H.; Pleimann, Thomas R.

    1992-01-01

    In newly developed technique, titanium vessel filled with gas to exert pressure necessary for sintering. Used in brazing, sintering, and hot forming. Simplifies fabrication of parts having complicated shapes and has potential for variety of applications, including fabrication of heat pipes for high-performance vehicles.

  8. Method of sintering materials with microwave radiation

    DOEpatents

    Kimrey, Jr., Harold D.; Holcombe, Jr., Cressie E.; Dykes, Norman L.

    1994-01-01

    A method of sintering ceramic materials following: A compacted article comprising inorganic particles coated with carbon is provided, the carbon providing improved microwave coupling. The compacted article is then heated by microwave radiation to a temperature and for a period of time sufficient to sinter the compacted article.

  9. Antimony ore in the Fairbanks district, Alaska

    USGS Publications Warehouse

    Killeen, Pemberton Lewis; Mertie, John B., Jr.

    1951-01-01

    Antimony-bearing ores in the Fairbanks district, Alaska, are found principally in two areas, the extremities of which are at points 10 miles west and 23 miles northeast of Fairbanks; and one of two minor areas lies along this same trend 30 miles farther to the northeast. These areas are probably only local manifestations of mineralization that affected a much broader area and formed antimony-bearing deposits in neighboring districts, the closest of which is 50 miles away. The ores were exposed largely as a result of lode gold mining, but at two periods in the past, high prices for antimony ore warranted an independent production and about 2500 tons of stibnite ore was shipped. The sulfide deposits occupy the same fractures along which a gold-quartz mineralization of greater economic importance occurred; and both are probably genetically related to igneous rocks which intrude the schistose country rock. The sulfide is in part contemporaneous with some late-stage quartz in which it occurs as disseminated crystals; and in part the latest filling in the mineralized zones where it forms kidney-shaped masses of essentially solid sulfide. One extremely long mass must have contained nearly 100 tons of ore, but the average of the larger kidneys is closer to several tons. Much of the ore is stibnite, with quartz as a minor impurity, and assays show the tenor to vary from 40 to 65 percent antimony. Sulphantimonites are less abundant but likewise occur as disseminated crystals and as kidney-shaped bodies. Antimony oxides appear on the weathered surface and along fractures within the sulfide ore. Deposits containing either stibnite or sulphantimonite are known at more than 50 localities, but only eighteen have produced ore and the bulk of this came from the mines. The geology of the deposit, and the nature, extent, and period of the workings are covered in the detailed descriptions of individual occurrences. Several geologic and economic factors, which greatly affect

  10. Reduction kinetics of iron-based oxygen carriers using methane for chemical-looping combustion

    NASA Astrophysics Data System (ADS)

    Luo, Ming; Wang, Shuzhong; Wang, Longfei; Lv, Mingming

    2014-12-01

    The performance of three iron-based oxygen carriers (pure Fe2O3, synthetic Fe2O3/MgAl2O4 and iron ore) in reduction process using methane as fuel is investigated in thermo-gravimetric analyzer (TGA). The reaction rate and mechanism between three oxygen carriers and methane are investigated. On the basis of reactivity in reduction process, it may be concluded that Fe2O3/MgAl2O4 has the best reactivity with methane. The reaction rate constant is found to be in the following order: Fe2O3/MgAl2O4 > pure Fe2O3 > iron ore and the activation energy varies between 49 and 184 kJ mol-1. Reduction reactions for the pure Fe2O3 and synthetic Fe2O3/MgAl2O4 are well represented by the reaction controlling mechanism, and for the iron ore the phase-boundary controlled (contracting cylinder) model dominates. The particles of iron ore and synthetic Fe2O3/MgAl2O4 have better stability than that of pure Fe2O3 when the reaction temperature is limited to lower than 1223 K. These preliminary results suggest that iron-based mixed oxygen carrier particles are potential to be used in methane chemical looping process, but the reactivity of the iron ore needs to be increased.

  11. Rate control sintering of the uranium dioxide

    NASA Astrophysics Data System (ADS)

    Kuzmin, R. S.; Baranov, V. G.; Burlakova, M. A.; Mikhalchik, V. V.; Tenishev, A. V.

    2016-04-01

    The application of rate controlled sintering (RCS) technique for fabricating oxide fuel pellets in industrial conditions is investigated. Green pellets of UO2 (with no additives) which underwent industrial-type compacting were sintered in reducing Ar - 8% H2 medium using dynamic and isothermal RCS modes with exposure at 1600 °C during 8 hours. Decreasing shrinkage rate resulted in growth of sintered density for the dynamic RCS mode. Opposite to the results of earlier works [1,2], decreasing heating rate did not result in reducing sintering rate. Isothermal mode allowed sintering rate to be maintained between 0.1- 0.15%/min. Temperature-time modes obtained using RCS are close to the operation mode of through-type furnace used for mass production.

  12. Simulation of Sintering of Layered Structures

    SciTech Connect

    OLEVSKY,EUGENE; TIKARE,VEENA; GARINO,TERRY J.; BRAGINSKY,MICHAEL V.

    2000-11-22

    An integrated approach, combining the continuum theory of sintering and Potts model based mesostructure evolution analysis, is used to solve the problem of bi-layered structure sintering. Two types of bi-layered structures are considered: layers of the same material with different initial porosity, and layers of two different materials. The effective sintering stress for the bi-layer powder sintering is derived, both at the meso- and the macroscopic levels. Macroscopic shape distortions and spatial distributions of porosity are determined as functions of the dimensionless specific time of sintering. The effect of the thickness of the layers on shrinkage, warpage, and pore-grain structure is studied. Ceramic ZnO powders are employed as a model experimental system to assess the model predictions.

  13. Sintering of reaction bonded silicon nitride

    NASA Technical Reports Server (NTRS)

    Mangels, J. A.

    1983-01-01

    A process to produce sintered reaction-bonded Si3N4 (SRBSN) articles has been developed. This process consists of the addition of an appropriate sintering aid to reaction-bonded Si3N4 followed by sintering between 1780 and 2000 C, using an over pressure of nitrogen. The principal advantage of this process is the low sintering shrinkages of 5 to 10 percent. The properties and microstructure of two SRBSN systems sintered with MgO and Y2O3 additives are described and were found to be comparable to corresponding hot-pressed Si3N4 systems. Examples of applications of both systems are illustrated, demonstrating near net shape fabrication capability of the process.

  14. Compaction and Sintering of Mo Powders

    SciTech Connect

    Nunn, Stephen D; Kiggans, Jim; Bryan, Chris

    2013-01-01

    To support the development of Mo-99 production by NorthStar Medical Technologies, LLC, Mo metal powders were evaluated for compaction and sintering characteristics as they relate to Mo-100 accelerator target disk fabrication. Powders having a natural isotope distribution and enriched Mo-100 powder were examined. Various powder characteristics are shown to have an effect on both the compaction and sintering behavior. Natural Mo powders could be cold pressed directly to >90% density. All of the powders, including the Mo-100 samples, could be sintered after cold pressing to >90% density. As an example, a compacted Mo-100 disk reached 89.7% density (9.52 g/cm3) after sintering at 1000 C for 1 hr. in flowing Ar/4%H2. Higher sintering temperatures were required for other powder samples. The relationships between processing conditions and the resulting densities of consolidated Mo disks will be presented.

  15. Manufacture of high-density ceramic sinters

    NASA Technical Reports Server (NTRS)

    Hibata, Y.

    1986-01-01

    High density ceramic sinters are manufactured by coating premolded or presintered porous ceramics with a sealing material of high SiO2 porous glass or nitride glass and then sintering by hot isostatic pressing. The ceramics have excellent abrasion and corrosion resistances. Thus LC-10 (Si3N2 powder) and Y2O3-Al2O3 type sintering were mixed and molded to give a premolded porous ceramic (porosity 37%, relative bulk density 63%). The ceramic was dipped in a slurry containing high SiO2 porous glass and an alcohol solution of cellulose acetate and dried. The coated ceramic was treated in a nitrogen atmosphere and then sintered by hot isostatic pressing to give a dense ceramic sinter.

  16. Pressureless sintered Sialons with low amounts of sintering aid

    NASA Technical Reports Server (NTRS)

    Arias, A.

    1978-01-01

    Two Beta prime - Sialons of composition Si2.6Al0.393y0.007O0.4N3.6 and Si2.6Al0.384Y0.014O0.4N3.6 were pressureless sintered from mixtures of Y2O3 and separately milled Beta -Si3N4, AlN, and SiO2. These Sialons had densities of over 98% of theoretical, four-point bend strengths of 460 and 155 MPa at room temperature and 1400 C, respectively, and 1400 C oxidation rates lower than those reported for hot pressed Si3N4 and for a stronger Sialon with 2.5 weight percentage Y2O3.

  17. How many ore-bearing asteroids?

    NASA Astrophysics Data System (ADS)

    Elvis, Martin

    2014-02-01

    A simple formalism is presented to assess how many asteroids contain ore, i.e., commercially profitable material, and not merely a high concentration of a resource. I apply this formalism to two resource cases: platinum group metals (PGMs) and water. Assuming for now that only Ni-Fe asteroids are of interest for PGMs, then 1% of NEOs are rich in PGMs. The dearth of ultra-low delta-v (<4.5 km s-1) NEOs larger than 100 m diameter reduces the ore-bearing fraction to only 1 in 2000 NEOs. As 100 m diameter NEOs are needed to have a value ≥US$1B and the population of near-Earth objects (NEOs) larger than 100 m diameter is 20,000 (Mainzer et al., 2011) the total population of PGM ore-bearing NEOs is roughly 10. I stress that this is a conservative and highly uncertain value. For example, an order of magnitude increase in PGM ore-bearing NEOs occurs if delta-v can be as large as 5.7 km s-1. Water ore for utilization in space is likely to be found in 1/1100 NEOs. NEOs as small as 18 m diameter can be water-ore-bodies because of the high richness of water ( 20%) expected in 25% of carbonaceous asteroids, bringing the number of water-ore-bearing NEOs to 9000 out of the 10 million NEOs of this size. These small NEOs are, however, hard to find with present surveys. There will be 18 water-ore-bearing NEOs >100 m diameter. These estimates are at present highly imprecise and sensitive to small changes, especially in the maximum delta-v allowed. Nonetheless the low values found here mean that much improved determinations of each of the terms of the formalism are urgently needed. If better estimates still find small numbers of ore-bearing NEOs then thorough surveys for NEA discovery and, especially, characterization are needed. Strategies for the two classes are likely to be different.

  18. Mechanism of sodium chloride in promoting reduction of high-magnesium low-nickel oxide ore

    PubMed Central

    Zhou, Shiwei; Wei, Yonggang; Li, Bo; Wang, Hua; Ma, Baozhong; Wang, Chengyan

    2016-01-01

    Sodium chloride has been proved that it is an effective promoter for the reduction of high-magnesium, low-nickel oxide ore. The aim of current work is to clarify the promotion behavior of sodium chloride in the roasting reduction process. The influence of moisture on the reduction of ore in the presence of sodium chloride is studied to get clear comprehension of promotion process. In the presence of moisture, the HCl is produced by pyrohydrolysis of sodium chloride for chlorinating nickel and iron oxides, moreover, interactions between metallic oxides and sodium chloride are also a way for chlorination at high temperature (>802 °C); subsequently, the metal chloride would be reduced by reductant. In the absence of moisture, the magnetic separation results show that the recoveries of iron and nickel have a significant increase; moreover, olivine structure would be destroyed gradually with the increase of roasting temperature in the action of sodium chloride, and the sodium chloride existed in high-magnesium, low-nickel oxide ore could make the NiO isolate from NiO-bearing minerals. The NiO reacts with Fe2O3 at high temperature to form NiFe2O4, which is conductive to the formation of Ni-Fe alloy during the reduction process. PMID:27374991

  19. Trace element transformations and partitioning during the roasting of pyrite ores in the sulfuric acid industry.

    PubMed

    Yang, Chunxia; Chen, Yongheng; Peng, Ping'an; Li, Chao; Chang, Xiangyang; Wu, Yingjuan

    2009-08-15

    Total concentrations combined with chemical partitioning of trace elements (Cd, Co, Cr, Mn, Ni, Pb, Tl, and Zn) in raw pyrite ore and solid roasting wastes were investigated in order to elucidate their transformations and partitioning during the roasting of raw pyrite ores in sulfuric acid production. In order to better understand the behavior of these elements during roasting, mineral transformations accompanying roasting were also investigated by using microscopy. Results indicated that the mode of occurrence of trace elements in raw pyrite ore and the thermostability of trace element-bearing species formed during roasting played major roles in the transformations of the selected trace elements. Silicate- and amorphous iron (hydr)oxide-bound elements (Cr and Pb) were stable and mainly retained in their original phases. However, acid-exchangeable and sulfide-bound elements tended to transform into other forms via different pathways: elements that tend to form low thermostable species (Cd, Pb and Tl) were significantly vaporized, whereas elements that tend to form high thermostable species (Co, Mn and Ni) mainly reacted with iron oxides or silicates, which then remained in the solid residues. The volatility of trace elements during the roasting has a significant effect on their subsequent partitioning in roasting wastes. Nonvolatile element (Co, Cr, Mn, and Ni) partitioning was determined by settling of the particulate in which they are bound, whereas the partitioning of (semi)volatile elements (Cd, Pb, Tl, and Zn) was controlled by the adsorption of their gaseous species on the particulate. PMID:19261379

  20. Mechanism of sodium chloride in promoting reduction of high-magnesium low-nickel oxide ore.

    PubMed

    Zhou, Shiwei; Wei, Yonggang; Li, Bo; Wang, Hua; Ma, Baozhong; Wang, Chengyan

    2016-01-01

    Sodium chloride has been proved that it is an effective promoter for the reduction of high-magnesium, low-nickel oxide ore. The aim of current work is to clarify the promotion behavior of sodium chloride in the roasting reduction process. The influence of moisture on the reduction of ore in the presence of sodium chloride is studied to get clear comprehension of promotion process. In the presence of moisture, the HCl is produced by pyrohydrolysis of sodium chloride for chlorinating nickel and iron oxides, moreover, interactions between metallic oxides and sodium chloride are also a way for chlorination at high temperature (>802 °C); subsequently, the metal chloride would be reduced by reductant. In the absence of moisture, the magnetic separation results show that the recoveries of iron and nickel have a significant increase; moreover, olivine structure would be destroyed gradually with the increase of roasting temperature in the action of sodium chloride, and the sodium chloride existed in high-magnesium, low-nickel oxide ore could make the NiO isolate from NiO-bearing minerals. The NiO reacts with Fe2O3 at high temperature to form NiFe2O4, which is conductive to the formation of Ni-Fe alloy during the reduction process. PMID:27374991

  1. Mechanism of sodium chloride in promoting reduction of high-magnesium low-nickel oxide ore

    NASA Astrophysics Data System (ADS)

    Zhou, Shiwei; Wei, Yonggang; Li, Bo; Wang, Hua; Ma, Baozhong; Wang, Chengyan

    2016-07-01

    Sodium chloride has been proved that it is an effective promoter for the reduction of high-magnesium, low-nickel oxide ore. The aim of current work is to clarify the promotion behavior of sodium chloride in the roasting reduction process. The influence of moisture on the reduction of ore in the presence of sodium chloride is studied to get clear comprehension of promotion process. In the presence of moisture, the HCl is produced by pyrohydrolysis of sodium chloride for chlorinating nickel and iron oxides, moreover, interactions between metallic oxides and sodium chloride are also a way for chlorination at high temperature (>802 °C) subsequently, the metal chloride would be reduced by reductant. In the absence of moisture, the magnetic separation results show that the recoveries of iron and nickel have a significant increase; moreover, olivine structure would be destroyed gradually with the increase of roasting temperature in the action of sodium chloride, and the sodium chloride existed in high-magnesium, low-nickel oxide ore could make the NiO isolate from NiO-bearing minerals. The NiO reacts with Fe2O3 at high temperature to form NiFe2O4, which is conductive to the formation of Ni-Fe alloy during the reduction process.

  2. Nondestructive evaluation of sintered ceramics

    NASA Technical Reports Server (NTRS)

    Baaklini, George Y.; Klima, Stanley J.; Sanders, William A.

    1988-01-01

    Radiography and several acoustic and thermoacoustic microscopy techniques are investigated for application to structural ceramics for advanced heat engines. A comparison is made of the results obtained from the use of scanning acoustic microscopy (SAM), scanning laser acoustic microscopy (SLAM), and thermoacoustic microscopy (TAM). These techniques are evaluated on research samples of green and sintered monolithic silicon nitrides and silicon carbides in the form of modulus-of-rupture (MOR) bars containing deliberately introduced flaws. Strengths and limitations of the techniques are described, with the emphasis being on statistics of detectability of flaws that constitute potential fracture origins. Further, it is shown that radiographic evaluation and guidance helped develop uniform high-density Si3N4 MOR bars with improved four-point flexural strength (875, 544, and 462 MPa at room temperature, 1200 C, 1370 C, respectively) and reduced scatter in bend strength.

  3. Recovery of Rare Earths, Niobium, and Thorium from the Tailings of Giant Bayan Obo Ore in China

    NASA Astrophysics Data System (ADS)

    Yu, Xiu-Lan; Bai, Li; Wang, Qing-Chun; Liu, Jia; Chi, Ming-Yu; Wang, Zhi-Chang

    2012-06-01

    The recovery of rare earths, niobium, and thorium from Bayan Obo's tailings has been investigated because the Bayan Obo ore is rich in rare earths and rich in niobium and thorium, but it is mined mainly as an iron ore and will be used up soon. By carbochlorination between 823 K (550 °C) and 873 K (600 °C) for 2 hours, 76 to 93 pct of rare earths were recovered from the tailings, which were much higher than those from Bayan Obo's rare earth concentrate, together with 65 to 78 pct of niobium, 72 to 92 pct of thorium, 84 to 91 pct of iron, and 81 to 94 pct of fluorine. This suggests a cooperative reaction mechanism that carbochlorination of iron minerals (and carbonates) in the tailings enhances that of rare earth minerals, which is supported by a thermodynamic analysis. Subsequently, niobium separation from the low-volatile, ultrahigh iron chloride mixture was achieved efficiently by selective oxidation with Fe2O3. This process, combined with the best available technologies for separation of rare earths and thorium from the involatile chloride mixture and for comprehensively using other valuable elements, allows the ore to minimize radioactive waste and to use rare metal resources sustainably in the future.

  4. Mortality among sulfide ore miners

    SciTech Connect

    Ahlman, K.; Koskela, R.S.; Kuikka, P.; Koponen, M.; Annanmaeki, M. )

    1991-01-01

    Lung cancer mortality was studied during 1965-1985 in Outokumpu township in North Karelia, where an old copper mine was located. Age-specific lung cancer death rates (1968-1985) were higher among the male population of Outokumpu than among the North Karelian male population of the same age excluding the Outokumpu district (p less than .01). Of all 106 persons who died from lung cancer during 1965-1985 in Outokumpu township, 47 were miners of the old mine, 39 of whom had worked there for at least three years and been heavily exposed to radon daughters and silica dust. The study cohort consisted of 597 miners first employed between 1954 and 1973 by a new copper mine and a zinc mine, and employed there for at least 3 years. The period of follow-up was 1954-1986. The number of person-years was 14,782. The total number of deaths was 102; the expected number was 72.8 based on the general male population and 97.8 based on the mortality of the male population of North Karelia. The excess mortality among miners was due mainly to ischemic heart disease (IHD); 44 were observed, the expected number was 22.1, based on the general male population, and the North Karelian expected number was 31.2 (p less than .05). Of the 44 miners who died from IHD, 20 were drillers or chargers exposed to nitroglycerin in dynamite charges, but also to several simultaneous stress factors including PAHs, noise, vibration, heavy work, accident risk, and working alone. Altogether 16 tumors were observed in the cohort. Ten of these were lung cancers, the expected number being 4.3. Miners who had died from lung cancer were 35-64 years old, and had entered mining work between 1954 and 1960. Five of the ten lung cancer cases came from the zinc mine (1.7 expected). Three of them were conductors of diesel-powered ore trains.

  5. Speciation and Characterization of Arsenic in Gold Ores and Cyanidation Tailings Using X-ray Absorption Spectroscopy

    SciTech Connect

    Paktunc, Dogan; Foster, Andrea; Heald, Steve M.; Laflamme, Gilles

    2004-03-25

    The knowledge of mineralogy and molecular structure of arsenic is needed to better understand the stability of As in wastes resulting from processing of gold ores. In this study, optical microscopy, scanning electron microscopy, electron microprobe, X-ray diffraction and X-ray absorption spectroscopy (XAFS) techniques were employed to determine the mineralogical composition and local coordination environment of arsenic in gold ores and process tailings from a bench-scale testwork designed to mimic a common plant practice. Arsenic -bearing minerals identified in the ores and tailings include Fe oxyhydroxides, scorodite, ferric arsenates, arseniosiderite, Ca-Fe arsenates, pharmacosiderite, jarosite and arsenopyrite. Iron oxyhydroxides contain variable levels of As from trace to about 22 wt % and Ca to approximately 9 %.

  6. Photochemical changes in cyanide speciation in drainage from a precious metal ore heap.

    PubMed

    Johnson, Craig A; Leinz, Reinhard W; Grimes, David J; Rye, Robert O

    2002-03-01

    In drainage from an inactive ore heap at a former gold mine, the speciation of cyanide and the concentrations of several metals were found to follow diurnal cycles. Concentrations of the hexacyanoferrate complex, iron, manganese, and ammonium were higher at night than during the day, whereas weak-acid-dissociable cyanide, silver, gold, copper, nitrite, and pH displayed the reverse behavior. The changes in cyanide speciation, iron, and trace metals can be explained by photodissociation of iron and cobalt cyanocomplexes as the solutions emerged from the heap into sunlight-exposed channels. At midday, environmentally significant concentrations of free cyanide were produced in a matter of minutes, causing trace copper, silver, and gold to be mobilized as cyanocomplexes from solids. Whether rapid photodissociation is a general phenomenon common to other sites will be important to determine in reaching a general understanding of the environmental risks posed by routine or accidental water discharges from precious metal mining facilities. PMID:11918005

  7. Photochemical changes in cyanide speciation in drainage from a precious metal ore heap

    USGS Publications Warehouse

    Johnson, C.A.; Leinz, R.W.; Grimes, D.J.; Rye, R.O.

    2002-01-01

    In drainage from an inactive ore heap at a former gold mine, the speciation of cyanide and the concentrations of several metals were found to follow diurnal cycles. Concentrations of the hexacyanoferrate complex, iron, manganese, and ammonium were higher at night than during the day, whereas weak-acid-dissociable cyanide, silver, gold, copper, nitrite, and pH displayed the reverse behavior. The changes in cyanide speciation, iron, and trace metals can be explained by photodissociation of iron and cobalt cyanocomplexes as the solutions emerged from the heap into sunlight-exposed channels. At midday, environmentally significant concentrations of free cyanide were produced in a matter of minutes, causing trace copper, silver, and gold to be mobilized as cyanocomplexes from solids. Whether rapid photodissociation is a general phenomenon common to other sites will be important to determine in reaching a general understanding of the environmental risks posed by routine or accidental water discharges from precious metal mining facilities.

  8. Tribological properties of sintered polycrystalline and single crystal silicon carbide

    NASA Technical Reports Server (NTRS)

    Miyoshi, K.; Buckley, D. H.; Srinivasan, M.

    1982-01-01

    Tribological studies and X-ray photoelectron spectroscopy analyses were conducted with sintered polycrystalline and single crystal silicon carbide surfaces in sliding contact with iron at various temperatures to 1500 C in a vacuum of 30 nPa. The results indicate that there is a significant temperature influence on both the friction properties and the surface chemistry of silicon carbide. The main contaminants on the as received sintered polycrystalline silicon carbide surfaces are adsorbed carbon, oxygen, graphite, and silicon dioxide. The surface revealed a low coefficient of friction. This is due to the presence of the graphite on the surface. At temperatures of 400 to 600 C graphite and copious amount of silicon dioxide were observed on the polycrystalline silicon carbide surface in addition to silicon carbide. At 800 C, the amount of the silicon dioxide decreased rapidly and the silicon carbide type silicon and carbon peaks were at a maximum intensity in the XPS spectra. The coefficients of friction were high in the temperature range 400 to 800 C. Small amounts of carbon and oxygen contaminants were observed on the as received single crystal silicon carbide surface below 250 C. Silicon carbide type silicon and carbon peaks were seen on the silicon carbide in addition to very small amount of graphite and silicon dioxide at temperatures of 450 to 800 C.

  9. Iron Aluminide Composites

    SciTech Connect

    Schneibel, J.H.

    1998-11-20

    Iron aluminides with the B2 structure are highly oxidation and corrosion resistant. They are thermodynamically compatible with a wide range of ceramics such as TiC, WC, TiB{sub 2}, and ZrB{sub 2}. In addition, liquid iron aluminides wet these ceramics very well. Therefore, FeAl/ceramic composites may be produced by techniques such as liquid phase sintering of powder mixtures, or pressureless melt infiltration of ceramic powders with liquid FeAl. These techniques, the resulting microstructure, and their advantages as well as limitations are described. Iron aluminide composites can be very strong. Room temperature flexure strengths as high as 1.8 GPa have been observed for FeAl/WC. Substantial gains in strength at elevated temperatures (1073 K) have also been demonstrated. Above 40 vol.% WC the room temperature flexure strength becomes flaw-limited. This is thought to be due to processing flaws and limited interfacial strength. The fracture toughness of FeAl/WC is unexpectedly high and follows a mile of mixtures. Interestingly, sufficiently thin (< 1 {micro}m) FeAl ligaments between adjacent WC particles fracture not by cleavage, but in a ductile manner. For these thin ligaments the dislocation pile-ups formed during deformation are not long enough to nucleate cleavage fracture, and their fracture mode is therefore ductile. For several reasons, this brittle-to-ductile size transition does not improve the fracture toughness of the composites significantly. However, since no cleavage cracks are nucleated in sufficiently thin FeAl ligaments, slow crack growth due to ambient water vapor does not occur. Therefore, as compared to monolithic iron aluminizes, environmental embrittlement is dramatically reduced in iron aluminide composites.

  10. Microwave Sinterator Freeform Additive Construction System (MS-FACS)

    NASA Technical Reports Server (NTRS)

    Howe, Alan S.; Wilcox, Brian H.; Barmatz, Martin B.; Mercury, Michael B.; Siebert, Michael A.; Rieber, Richard R.

    2013-01-01

    The harmful properties of lunar dust, such as small size, glass composition, abnormal surface area, and coatings of imbedded nanophase iron, lead to a unique coupling of the dust with microwave radiation. This coupling can be exploited for rapid sintering of lunar soil for use as a construction material that can be formed to take on an infinite number of shapes and sizes. This work describes a system concept for building structures on the lunar surface using lunar regolith (soil). This system uses the ATHLETE (All-Terrain Hex- Limbed Extra-Terrestrial Explorer) mobility system as a positioning system with a microwave print head (similar to that of a smaller-scale 3D printer). A processing system delivers the lunar regolith to the microwave print head, where the microwave print head/chamber lays down a layer of melted regolith. An arm on the ATHLETE system positions the layer depending on the desired structure.

  11. Liquid phase sintering of silicon carbide

    DOEpatents

    Cutler, R.A.; Virkar, A.V.; Hurford, A.C.

    1989-05-09

    Liquid phase sintering is used to densify silicon carbide based ceramics using a compound comprising a rare earth oxide and aluminum oxide to form liquids at temperatures in excess of 1,600 C. The resulting sintered ceramic body has a density greater than 95% of its theoretical density and hardness in excess of 23 GPa. Boron and carbon are not needed to promote densification and silicon carbide powder with an average particle size of greater than one micron can be densified via the liquid phase process. The sintered ceramic bodies made by the present invention are fine grained and have secondary phases resulting from the liquid phase. 4 figs.

  12. Thermal barrier coating resistant to sintering

    DOEpatents

    Subramanian, Ramesh; Sabol, Stephen M.

    2001-01-01

    A device (10) having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10) and is not soluble with the underlying ceramic layer (16). For a YSZ ceramic layer (16) the sintering resistant layer (22) may preferably be aluminum oxide or yttrium aluminum oxide, deposited as a continuous layer or as nodules.

  13. Liquid phase sintering of silicon carbide

    DOEpatents

    Cutler, Raymond A.; Virkar, Anil V.; Hurford, Andrew C.

    1989-01-01

    Liquid phase sintering is used to densify silicon carbide based ceramics using a compound comprising a rare earth oxide and aluminum oxide to form liquids at temperatures in excess of 1600.degree. C. The resulting sintered ceramic body has a density greater than 95% of its theoretical density and hardness in excess of 23 GPa. Boron and carbon are not needed to promote densification and silicon carbide powder with an average particle size of greater than one micron can be densified via the liquid phase process. The sintered ceramic bodies made by the present invention are fine grained and have secondary phases resulting from the liquid phase.

  14. [Matrix Effect of Fe and Ca on EDXRF Analysis of Ce Concentration in Bayan Obo Ores].

    PubMed

    Qi, Hai-jun; Wang, Jian-ying; Zhang, Xue-feng; Wang, Yang

    2015-12-01

    When Energy-Dispersive X-RayFluorescence (EDXRF) used for measuring cerium (Ce) content in the Bayan Obo ores, matrix effect mainly comes from iron (Fe) and calcium (Ca). Due to extensive concentration variability of the two elements, commonly employed standard sample method for matrix effect correction is invalid. To overcome the problem, testing samples were prepared based on the average contents of elements in the Bayan Obo ores, and the influence of Fe and Ca on the coefficient in a linear relationship between Ce content and XRF signal was determined by linear least squares fitting for multivariate analysis. The coefficients thus determined reflected the matrix effect on Ce emitted fluorescence from Fe emitted fluorescence and Ca absorption. When the coefficients were used in analyzing Ce content in Bayan Obo mine by EDXRF, the relative error is less than 10%. PMID:26964240

  15. Iron Mountain Electromagnetic Results

    SciTech Connect

    Gail Heath

    2012-07-01

    Iron Mountain Mine is located seventeen miles northwest of Redding, CA. After the completion of mining in early 1960s, the mine workings have been exposed to environmental elements which have resulted in degradation in water quality in the surrounding water sheds. In 1985, the EPA plugged ore stoops in many of the accessible mine drifts in an attempt to restrict water flow through the mine workings. During this process little data was gathered on the orientation of the stoops and construction of the plugs. During the last 25 years, plugs have begun to deteriorate and allow acidic waters from the upper workings to flow out of the mine. A team from Idaho National Laboratory (INL) performed geophysical surveys on a single mine drift and 3 concrete plugs. The project goal was to evaluate several geophysical methods to determine competence of the concrete plugs and orientation of the stopes.

  16. Method for extraction of uranium from ores

    SciTech Connect

    Bings, H.; Fischer, P.; Kampf, F.; Pietsch, H.; Thome, R.; Turke, W.; Wargalla, G.; Winkhaus, G.

    1982-11-30

    A method for continuously extracting uranium from ores comprises the steps of: forming a slurry of ore in a leaching solution; heating the slurry while pumping it through a tube reactor at high turbulences characterized by Reynolds numbers in excess of 50,000; supplying gaseous oxygen at high pressures into the tube reactor such that the uranium is substantially completely oxidized in a soluble form but impurities in the slurry are substantially kept from becoming soluble; recovering the uranium oxide solute which is substantially free of impurities.

  17. A comparative study of conventionally sintered and microwave sintered nickel zinc ferrite

    SciTech Connect

    Rani, Rekha; Juneja, J. K.; Raina, K. K.; Kotnala, R. K.; Prakash, Chandra

    2014-04-24

    For the present work, nickel zinc ferrite having compositional formula Ni{sub 0.8}Zn{sub 0.2}Fe{sub 2}O{sub 4} was synthesized by conventional solid state method and sintered in conventional and microwave furnaces. Pellets were sintered with very short soaking time of 10 min at 1150 °C in microwave furnace whereas 4 hrs of soaking time was selected for conventional sintering at 1200 °C. Phase formation was confirmed by X-ray diffraction analysis technique. Scanning electron micrographs were taken for microstructural study. Dielectric properties were studied as a function of temperature. To study magnetic behavior, M-H hysteresis loops were recorded for both samples. It is observed that microwave sintered sample could obtain comparable properties to the conventionally sintered one in lesser soaking time at lower sintering temperature.

  18. Iron deficiency.

    PubMed

    Scrimshaw, N S

    1991-10-01

    The world's leading nutritional problem is iron deficiency. 66% of children and women aged 15-44 years in developing countries have it. Further, 10-20% of women of childbearing age in developed countries are anemic. Iron deficiency is identified with often irreversible impairment of a child's learning ability. It is also associated with low capacity for adults to work which reduces productivity. In addition, it impairs the immune system which reduces the body's ability to fight infection. Iron deficiency also lowers the metabolic rate and the body temperature when exposed to cold. Hemoglobin contains nearly 73% of the body's iron. This iron is always being recycled as more red blood cells are made. The rest of the needed iron does important tasks for the body, such as binds to molecules that are reservoirs of oxygen for muscle cells. This iron comes from our diet, especially meat. Even though some plants, such as spinach, are high in iron, the body can only absorb 1.4-7% of the iron in plants whereas it can absorb 20% of the iron in red meat. In many developing countries, the common vegetarian diets contribute to high rates of iron deficiency. Parasitic diseases and abnormal uterine bleeding also promote iron deficiency. Iron therapy in anemic children can often, but not always, improve behavior and cognitive performance. Iron deficiency during pregnancy often contributes to maternal and perinatal mortality. Yet treatment, if given to a child in time, can lead to normal growth and hinder infections. However, excess iron can be damaging. Too much supplemental iron in a malnourished child promotes fatal infections since the excess iron is available for the pathogens use. Many countries do not have an effective system for diagnosing, treating, and preventing iron deficiency. Therefore a concerted international effort is needed to eliminate iron deficiency in the world. PMID:1745900

  19. Enery Efficient Press and Sinter of Titanium Powder for Low-Cost Components in Vehicle Applications

    SciTech Connect

    Thomas Zwitter; Phillip Nash; Xiaoyan Xu; Chadwick Johnson

    2011-03-31

    This is the final technical report for the Department of Energy NETL project NT01931 Energy Efficient Press and Sinter of Titanium Powder for Low-Cost Components in Vehicle Applications. Titanium has been identified as one of the key materials with the required strength that can reduce the weight of automotive components and thereby reduce fuel consumption. Working with newly developed sources of titanium powder, Webster-Hoff will develop the processing technology to manufacture low cost vehicle components using the single press/single sinter techniques developed for iron based powder metallurgy today. Working with an automotive or truck manufacturer, Webster-Hoff will demonstrate the feasibility of manufacturing a press and sinter titanium component for a vehicle application. The project objective is two-fold, to develop the technology for manufacturing press and sinter titanium components, and to demonstrate the feasibility of producing a titanium component for a vehicle application. The lowest cost method for converting metal powder into a net shape part is the Powder Metallurgy Press and Sinter Process. The method involves compaction of the metal powder in a tool (usually a die and punches, upper and lower) at a high pressure (up to 60 TSI or 827 MPa) to form a green compact with the net shape of the final component. The powder in the green compact is held together by the compression bonds between the powder particles. The sinter process then converts the green compact to a metallurgically bonded net shape part through the process of solid state diffusion. The goal of this project is to expand the understanding and application of press and sinter technology to Titanium Powder applications, developing techniques to manufacture net shape Titanium components via the press and sinter process. In addition, working with a vehicle manufacturer, demonstrate the feasibility of producing a titanium component for a vehicle. This is not a research program, but rather a

  20. AMT survey in the Outokumpu ore Belt, Eastern Finland

    NASA Astrophysics Data System (ADS)

    Lahti, Ilkka; Kontinen, Asko; Aatos, Soile; Smirnov, Maxim

    2015-04-01

    The Outokumpu ore belt comprises Paleoroterozoic turbiditic deep-water sediments enclosing fault-bound ophiolitic slices composed dominantly of serpentinites derived from oceanic upper mantle peridotites. These together form the allochthonous Outokumpu suite that was emplaced onto the Karelian Craton margin during the early stages of the Svecofennian Orogeny. The area which has been over 100 years among the most important mining regions in Finland is still supporting active mining and exploration. The main prospectivity is for polymetallic (Cu-Co-Zn-Ni-Ag-Au) sulfide ores that are hosted by carbonate, calc-silicate and quartz rocks fringing serpentinite bodies embedded in extensive formations of electrically conductive iron sulfide and graphite-bearing black schists that are showing no geochemical vectors to the ores (e.g. Peltonen et al., 2008). The presence of conductive schists makes also electromagnetic exploration of the sulfide ores challenging. However, the detection of the black schists at depth would be useful in locating new environments with potential for the serpentinites and prospective Outokumpu rock assemblage. Audiomagnetotelluric (AMT) data has been recently collected to image subsurface conductivity structure of the belt. These data were acquired along five profiles transecting several key-features, including the Miihkali serpentinite, Archean Sotkuma gneiss window and the area SE from the Outokumpu mine. Altogether 91 sites were measured with the site spacing of 300 m - 2 km. AMT data (f = 1 - 10 000 Hz) were acquired during daytime whereas night-recordings enabled to obtain data at the frequency range of 0.01 - 10 000 Hz. Measurements were done using two Metronix 24bit ADU-07e broadband electromagnetic acquisition systems. Robust remote reference processing yielded mostly good data quality, particularly for data recorded during night-time. The survey area is favorable for 2-D modeling as it is characterized by thin, laterally extensive

  1. AERIAL OVERVIEW, LOOKING NORTH, WITH FORMER TCIUS STEEL ORE MINE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    AERIAL OVERVIEW, LOOKING NORTH, WITH FORMER TCI-US STEEL ORE MINE HEADQUARTERS (BOTTOM) AND SUPERINTENDENT'S AND FOREMAN HOUSING ALONG MINNESOTA AVENUE AT CREST OF RED MOUNTAIN (TOP LEFT). - Muscoda Red Ore Mining Community, Bessemer, Jefferson County, AL

  2. 3. DETAIL OF ORE RECEIVING PLATFORM AND GRIZZLY, VIEW TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. DETAIL OF ORE RECEIVING PLATFORM AND GRIZZLY, VIEW TO WEST. - Vanadium Corporation of America (VCA) Naturita Mill, Sampling Building & Ore Receiving Platform, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  3. 2. VIEW TO NORTHEAST (ORE RECEIVING PLATFORM OUT OF VIEW ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. VIEW TO NORTHEAST (ORE RECEIVING PLATFORM OUT OF VIEW TO RIGHT). - Vanadium Corporation of America (VCA) Naturita Mill, Sampling Building & Ore Receiving Platform, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  4. 7. VIEW OF CARRIE No. 3 AND No. 4 ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. VIEW OF CARRIE No. 3 AND No. 4 ORE BRIDGE, ORE YARD AND FURNACES FROM THE HOT METAL BRIDGE. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  5. 4. DETAIL OF ORE RECEIVING PLATFORM AND GRIZZLY, VIEW TO ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. DETAIL OF ORE RECEIVING PLATFORM AND GRIZZLY, VIEW TO EAST. - Vanadium Corporation of America (VCA) Naturita Mill, Sampling Building & Ore Receiving Platform, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  6. 1. VIEW TO SOUTH (RETAINING WALL OF ORE RECEIVING PLATFORM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. VIEW TO SOUTH (RETAINING WALL OF ORE RECEIVING PLATFORM TO LEFT). - Vanadium Corporation of America (VCA) Naturita Mill, Sampling Building & Ore Receiving Platform, 3 miles Northwest of Naturita, between Highway 141 & San Miguel River, Naturita, Montrose County, CO

  7. CONTEXT VIEW SHOWING MODERN TRACKS PASSING UNDER HULETTS AND ORE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CONTEXT VIEW SHOWING MODERN TRACKS PASSING UNDER HULETTS AND ORE YARD. LOOKING NORTHEAST. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  8. CONTEXT VIEW ACROSS ORE YARD AT MODERN SELFUNLOADING SHIP UNLOADING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CONTEXT VIEW ACROSS ORE YARD AT MODERN SELF-UNLOADING SHIP UNLOADING IN FRONT OF HULETTS. LOOKING SOUTHWEST. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  9. CONTEXT VIEW ACROSS ORE YARD AT MODERN SELFUNLOADING BOOM IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CONTEXT VIEW ACROSS ORE YARD AT MODERN SELF-UNLOADING BOOM IN FRONT OF HULETTS. LOOKING SOUTHWEST. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  10. Sintering of sponge and hydride-dehydride titanium powders

    SciTech Connect

    Alman, David E.; Gerdemann, Stephen J.

    2004-04-01

    The sintering behavior of compacts produced from sponge and hydride-dehydride (HDH) Ti powders was examined. Compacts were vacuum sintered at 1200 or 1300 deg C for 30, 60, 120, 240, 480 or 960 minutes. The porosity decreased with sintering time and/or temperature in compacts produced from the HDH powders. Compacts produced from these powders could be sintered to essentially full density. However, the sintering condition did not influence the amount of porosity present in compacts produced from the sponge powders. These samples could only be sintered to a density of 97% theoretical. The sintering behavior was attributed to the chemical impurities in the powders.

  11. REMOVAL OF ARSENIC FROM GROUNDWATER USING NATURALLY OCCURRING IRON OXIDES IN RURAL REGIONS OF MONGOLIA

    EPA Science Inventory

    We have found that the iron oxide particles produced by grinding naturally occurring iron ores are very effective in removing arsenic from water. The arsenic adsorption isothermal of the particles h...

  12. Evaluation of feasibility of static tests applied to Küre VMS ore deposits

    NASA Astrophysics Data System (ADS)

    Demirel, Cansu; Çelik Balci, Nurgül; Şeref Sönmez, M.

    2015-04-01

    Küre volcanogenic massive sulfide (VMS) ore deposits have been mined for its copper content for over centuries. However, there is no published data on AMD around Küre VMS ore deposits. This study investigates the sources of acid producing mechanisms in Küre, using field and laboratorial approaches. Geochemical static tests to predict AMD generation are widely applied to mining sites for assessing potential environmental consequences. However, there are well known limitations of these methods particularly resulting from assumptions used for calculations. To test the feasibility of the methods to predict potential of AMD generation of Küre (VMS) copper deposits, for the first time, acid production and neutralization potential of various mine wastes of Küre (VMS) copper deposits were determined. To test our static test results, in situ and laboratory geochemical data were also obtained from the groundwater discharges from Bakibaba underground mining tunnels. Feasibility study showed that, despite a few inconsistencies, static tests were suitable for predicting generation of AMD around Küre copper mining site and reflected well the site conditions. The current study revealed that pulp density, defined as solid/liquid ratio and used for static tests, is an important limiting factor to predict reliable data for AMD generation. In this study, we also determined surface waters affected by AMD are predicted to have a pH value between 3 and 5, with an average of pH 4. Excessive concentrations of manganese, copper, cobalt and sulfate are also noted with considerable amounts of iron and zinc, which can reach to toxic levels. Moreover, iron and zinc were found to be the controlling the fate of metals by precipitation and co-precipitation, due to their relatively depleted concentrations at redox shifting zones. Key words: Küre pyritic copper ore, Bakibaba mining tunnels, volcanogenic massive sulfide ore deposits, acid production potential, neutralization potential

  13. Placement Of O-Rings In Solid Rocket Booster

    NASA Technical Reports Server (NTRS)

    Wood, Charles

    1991-01-01

    Brief report proposes to modify placement of O-ring seals in joints of Solid Rocket Booster of Space Shuttle. Modified joint and seal essentially "inside-out" version of old joint and seal. O-rings placed between outer side of tang and clevis. Joint rotation pushes tang harder against O-rings, thereby making even tighter seal. Proposal derived from analysis of Space Shuttle Challenger disaster, attributed to failure of these O-ring seals.

  14. 32. INTERIOR VIEW LOOKING NORTH ON THE ORE BREAKER LEVEL. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    32. INTERIOR VIEW LOOKING NORTH ON THE ORE BREAKER LEVEL. THE ORE BREAKER, A BLAKE JAW CRUSHER, IS IN THE BOX IN THE LEFT OF THE PHOTOGRAPH, THE ORE TO BE BROKEN IS FED INTO THE OPENING ON THE FLOOR AND NEXT TO ORE BREAKER BOX. THE GRIZZLY BARS ARE ON THE RIGHT AND THE PULLEYS FROM THE POWER SYSTEM ARE OVERHEAD. - Standard Gold Mill, East of Bodie Creek, Northeast of Bodie, Bodie, Mono County, CA

  15. Process for recovering hydrocarbons from a diatomite-type ore

    SciTech Connect

    Davis, B.W.

    1983-02-15

    A process for recovering hydrocarbons from a diatomite-type ore which comprises contacting the diatomite ore with a C/sub 4/-C/sub 10/ alcohol and thereafter contacting the diatomite ore-alcohol mixture with an aqueous alkaline solution to separate a hydrocarbon-alcohol phase and an alkaline aqueous phase containing the stripped diatomite ore. Thereafter, the alcohol is distilled off from the hydrocarbon phase and recycled back into the initial process.

  16. Thermal barrier coating resistant to sintering

    DOEpatents

    Subramanian, Ramesh; Seth, Brig B.

    2005-08-23

    A device (10) is made, having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10), is not soluble with the underlying ceramic layer (16) and is applied by a process that is not an electron beam physical vapor deposition process. The sintering inhibiting material (22) has a morphology adapted to improve the functionality of the sintering inhibiting material (22), characterized as continuous, nodule, rivulet, grain, crack, flake and combinations thereof and being disposed within at least some of the vertical and horizontal gaps.

  17. Sintered electrode for solid oxide fuel cells

    DOEpatents

    Ruka, Roswell J.; Warner, Kathryn A.

    1999-01-01

    A solid oxide fuel cell fuel electrode is produced by a sintering process. An underlayer is applied to the electrolyte of a solid oxide fuel cell in the form of a slurry, which is then dried. An overlayer is applied to the underlayer and then dried. The dried underlayer and overlayer are then sintered to form a fuel electrode. Both the underlayer and the overlayer comprise a combination of electrode metal such as nickel, and stabilized zirconia such as yttria-stabilized zirconia, with the overlayer comprising a greater percentage of electrode metal. The use of more stabilized zirconia in the underlayer provides good adhesion to the electrolyte of the fuel cell, while the use of more electrode metal in the overlayer provides good electrical conductivity. The sintered fuel electrode is less expensive to produce compared with conventional electrodes made by electrochemical vapor deposition processes. The sintered electrodes exhibit favorable performance characteristics, including good porosity, adhesion, electrical conductivity and freedom from degradation.

  18. Platinum metals magmatic sulfide ores.

    PubMed

    Naldrett, A J; Duke, J M

    1980-06-27

    Platinum-group elements (PGE) are mined predominantly from deposits that have formed by the segregation of molten iron-nickel-copper sulfides from silicate magmas. The absolute concentrations of PGE in sulfides from different deposits vary over a range of five orders of magnitude, whereas those of other chalcophile elements vary by factors of only 2 to 100. However, the relative proportions of the different PGE in a given deposit are systematically related to the nature of the parent magma. The absolute and relative concentrations of PGE in magmatic sulfides are explained in terms of the degree of partial melting of mantle peridotite required to produce the parent magma and the processes of batch equilibration and fractional segregation of sulfides. The Republic of South Africa and the U.S.S.R. together possess more than 97 percent of the world PGE reserves, but significant undeveloped resources occur in North America. The Stillwater complex in Montana is perhaps the most important example. PMID:17796685

  19. Oxide Transformation in Cr-Mn-Prealloyed Sintered Steels: Thermodynamic and Kinetic Aspects

    NASA Astrophysics Data System (ADS)

    Hryha, Eduard; Nyborg, Lars

    2014-04-01

    The main obstacle for utilization of Cr and Mn as alloying elements in powder metallurgy is their high oxygen affinity leading to oxidation risk during powder manufacturing, handling, and especially during further consolidation. Despite the high purity of the commercially available Cr- and Mn-prealloyed iron powder grades, the risk of stable oxide formation during the sintering process remains. Thermodynamic and kinetic simulation of the oxide formation/transformation on the former powder surface during heating and sintering stages using thermodynamic modeling tools (Thermo-Calc and HSC Chemistry) was performed. Simulation is based on the results from the analysis of amount, morphology, and composition of the oxide phases inside the inter-particle necks in the specimens from interrupted sintering trials utilizing advanced analysis tools (HRSEM + EDX and XPS). The effect of the processing parameters, such as sintering atmosphere composition, temperature profile as well as graphite addition on the possible scenarios of oxide reduction/formation/transformation for Fe-Cr-Mn-C powder systems, was evaluated. Results indicate that oxide transformation occurs in accordance with the thermodynamic stability of oxides as follows: Fe2O3 → FeO → Fe2MnO4 → Cr2FeO4 → Cr2O3 → MnCr2O4 → MnO/MnSiO x → SiO2. Spinel MnCr2O4 was identified as the most stable oxide phase at applied sintering conditions up to 1393 K (1120 °C). Controlled conditions during the heating stage minimize the formation of stable oxide products and produce oxide-free sintered parts.

  20. Pressureless sintering of whisker-toughened ceramic composites

    DOEpatents

    Tiegs, T.N.

    1993-05-04

    A pressureless sintering method is disclosed for use in the production of whisker-toughened ceramic composites wherein the sintered density of composites containing up to about 20 vol. % SiC whiskers is improved by reducing the average aspect ratio of the whiskers to from about 10 to about 20. Sintering aids further improve the density, permitting the production of composites containing 20 vol. % SiC with sintered densities of 94% or better of theoretical density by a pressureless sintering method.

  1. Pressureless sintering of whisker-toughened ceramic composites

    DOEpatents

    Tiegs, Terry N.

    1993-01-01

    A pressureless sintering method is disclosed for use in the production of whisker-toughened ceramic composites wherein the sintered density of composites containing up to about 20 vol. % SiC whiskers is improved by reducing the average aspect ratio of the whiskers to from about 10 to about 20. Sintering aids further improve the density, permitting the production of composites containing 20 vol. % SiC with sintered densities of 94% or better of theoretical density by a pressureless sintering method.

  2. Pressureless sintering of whiskered-toughened ceramic composites

    DOEpatents

    Tiegs, Terry N.

    1994-01-01

    A pressureless sintering method is disclosed for use in the production of whisker-toughened ceramic composites wherein the sintered density of composites containing up to about 20 vol. % SiC whiskers is improved by reducing the average aspect ratio of the whiskers to from about 10 to about 20. Sintering aids further improve the density, permitting the production of composites containing 20 vol. % SiC with sintered densities of 94% or better of theoretical density by a pressureless sintering method.

  3. TREATMENT OF HEXAVALENT CHROMIUM IN CHROMITE ORE PROCESSING SOLID WASTE USING A MIXED REDUCTANT SOLUTION OF FERROUS SULFATE AND SODIUM DITHIONITE

    EPA Science Inventory

    We developed a method for disseminating ferrous iron in the subsurface to enhance chemical reduction of hexavalent chromium (Cr(VI)) in a chromite ore processing solid waste derived from the production of ferrochrome alloy. The method utilizes ferrous sulfate (FeSO4) in combinati...

  4. Thermal barrier coating resistant to sintering

    DOEpatents

    Subramanian, Ramesh; Seth, Brij B.

    2004-06-29

    A device (10) is made, having a ceramic thermal barrier coating layer (16) characterized by a microstructure having gaps (18) with a sintering inhibiting material (22) disposed on the columns (20) within the gaps (18). The sintering resistant material (22) is stable over the range of operating temperatures of the device (10), is not soluble with the underlying ceramic layer (16) and is applied by a process that is not an electron beam physical vapor deposition process.

  5. 29. ORE DOCK, LOOKING WEST; AT WORK UNLOADING THE 'GEORGE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    29. ORE DOCK, LOOKING WEST; AT WORK UNLOADING THE 'GEORGE M. HUMPHREY'S' CARGO OF 25,000. TONS OF ORE. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  6. 3. EAGLE MILL, DETAIL OF CRUDE ORE BIN FROM NORTH, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. EAGLE MILL, DETAIL OF CRUDE ORE BIN FROM NORTH, c. 1908-10. SHOWS EXPOSED CRUSHER HOUSE IN FRONT OF (SOUTH) CRUDE ORE BIN AND SNOW SHED ADDED OVER TRAM TRACKS. NOTE LACK OF EAST OR WEST CRUDE ORE BINS. CREDIT JW. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  7. 18. VIEW OF CRUDE ORE BINS FROM WEST. WEST CRUDE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    18. VIEW OF CRUDE ORE BINS FROM WEST. WEST CRUDE ORE BIN AND TRESTLE FROM TWO JOHNS TRAMLINE TO SOUTH, CRUDE ORE BIN IN FOREGROUND. MACHINE SHOP IN BACKGROUND. THE TRAM TO PORTLAND PASSED TO NORTH OF MACHINE SHOP. - Bald Mountain Gold Mill, Nevada Gulch at head of False Bottom Creek, Lead, Lawrence County, SD

  8. 6. Looking west showing top of dock: steaming frozen ore ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. Looking west showing top of dock: steaming frozen ore which had been put in pockets in December 1959, May 6, 1990. Photographer: unknown - Marquette Ore Dock No. 6, Ore Dock, On pilings in Marquette City Lower Harbor, Marquette, Marquette County, MI

  9. 17. ORE DOCK, LOOKING EAST FROM HULETT NO. 1. WHEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. ORE DOCK, LOOKING EAST FROM HULETT NO. 1. WHEN BUILT IN 1911-1912, THIS WAS THE LARGEST ORE-UNLOADING DOCK ON THE GREAT LAKES. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  10. Enumeration and characterization of microorganisms associated with the uranium ore deposit at Cigar Lake, Canada; Informal report

    SciTech Connect

    Francis, A.J.; Joshi-Tope, G.; Gillow, J.B.; Dodge, C.J.

    1994-03-01

    The high-grade uranium deposit at Cigar Lake, Canada, is being investigated as a natural analog for the disposal of nuclear fuel waste. Geochemical aspects of the site have been studied in detail, but the microbial ecology has not been fully investigated. Microbial populations in an ore sample and in groundwater samples from the vicinity of the ore zone were examined to determine their effect on uranium mobility. Counts of the total number of bacteria and of respiring bacteria were obtained by direct microscopy, and the viable aerobic and anaerobic bacteria were assessed as colony forming units (CFUs) by the dilution plating technique. In addition, the population distribution of denitrifiers, fermenters, iron- and sulfur-oxidizers, iron- and sulfate-reducers, and methanogens was determined by the most probable number (MPN) technique.

  11. PROCESS OF RECOVERING URANIUM FROM ITS ORES

    DOEpatents

    Galvanek, P. Jr.

    1959-02-24

    A process is presented for recovering uranium from its ores. The crushed ore is mixed with 5 to 10% of sulfuric acid and added water to about 5 to 30% of the weight of the ore. This pugged material is cured for 2 to 3 hours at 100 to 110 deg C and then cooled. The cooled mass is nitrate-conditioned by mixing with a solution equivalent to 35 pounds of ammunium nitrate and 300 pounds of water per ton of ore. The resulting pulp containing 70% or more solids is treated by upflow percolation with a 5% solution of tributyl phosphate in kerosene at a rate equivalent to a residence time of about one hour to extract the solubilized uranium. The uranium is recovered from the pregnant organic liquid by counter-current washing with water. The organic extractant may be recycled. The uranium is removed from the water solution by treating with ammonia to precipitate ammonium diuranate. The filtrate from the last step may be recycled for the nitrate-conditioning treatment.

  12. Metalliferous black shales and related ore deposits

    SciTech Connect

    Grauch, R.I. ); Huyck, H.L.O. )

    1990-01-01

    This book comprises papers and extended abstracts dealing with a variety of topics including the geochemistry and organic geochemistry of several black shale formations: the nature of modern Black Sea sediments: metal- organic complexes in ore fluids; black shales related to disseminated gold deposits; vanadium concentrations and molybdenum-nickel deposits; and the problem of defining metalliferous black shales.

  13. Behavior of uranium under conditions of interaction of rocks and ores with subsurface water

    NASA Astrophysics Data System (ADS)

    Omel'Yanenko, B. I.; Petrov, V. A.; Poluektov, V. V.

    2007-10-01

    increases by orders of magnitude and subsurface water is commonly undersaturated with uranium. Uranium absorbed by secondary minerals, particularly by iron hydroxides and leucoxene, is its single stable species under oxidizing conditions. The impact of oxygen-bearing water leads to destruction of uranium ore. This process is realized simultaneously at different hypsometric levels even if the permeability of the medium is variable in both the lateral and vertical directions. As a result, intervals containing uranyl minerals and relics of primary uranium ore are combined in ore-bearing zones with intervals of completely dissolved uranium minerals. A wide halo of elevated uranium contents caused by sorption is always retained at the location of uranium ore entirely destroyed by weathering. Uranium ore commonly finds itself in the aeration zone due to technogenic subsidence of the groundwater table caused by open-pit mining or pumping out of water from underground mines. The capillary and film waters that interact with rocks and ores in this zone are supplemented by free water filtering along fractures when rain falls or snow is thawing. The interaction of uranium ore with capillary water results in oxidation of uraninite, accompanied by loosening of the mineral surface, formation of microfractures, and an increase in solubility with enrichment of capillary water in uranium up to 10-4 mol/l. Secondary U(VI) minerals, first of all, uranyl hydroxides and silicates, replace uraninite, and uranium undergoes local diffusion redistribution with its sorption by secondary minerals of host rocks. The influx of free water facilitates the complete dissolution of primary and secondary uranium minerals, the removal of uranium at the sites of groundwater discharge, and its redeposition under reducing conditions at a greater depth. It is evident that the conditions of the upper hydrodynamic zone and the aeration zone are unfit for long-term insulation of SNF and high-level wastes because

  14. Spark Plasma Sintering of Ultracapacitors

    SciTech Connect

    Hill, Curtis W.; Boatner, Lynn A.; Tucker, Dennis; Kolopus, James A.; Cheng, Zhongyang

    2016-01-01

    A solid-state ultracapacitor module to replace standard electrochemical batteries would achieve major performance gains and mass/volume reduction. This report summarizes a project to evaluate an alternative sintering process to produce a solid-state ultracapacitor to overcome the limitations of both the electrochemical batteries presently in use on spacecraft and of currently available electrochemical ultracapacitors. It will provide a robust energy storage device with higher reliability, wider working temperature range, longer lifetime, and less weight and volume than electrochemical batteries. As modern electronics decrease in size, more efficient and robust remote power is needed. Current state-of-the-art rechargeable batteries cannot be rapidly charged, contain harmful chemicals, and suffer from early wear-out mechanisms. Solid-state ultracapacitors are recyclable energy storage devices that offer the promise of higher power and a greater number of charge/discharge cycles than current rechargeable batteries. In addition, the theoretical energy density when compared to current electrochemical batteries indicates that a significant weight savings is possible. This is a project to develop a very high density solid-state ultracapacitor with giant permittivity and acceptable dielectric loss to overcome the energy-density barrier such that it will be a suitable replacement for batteries.

  15. Sintered silicon nitrode recuperator fabrication

    NASA Technical Reports Server (NTRS)

    Gatti, A.; Chiu, W. S.; Mccreight, L. R.

    1980-01-01

    The preliminary design and a demonstration of the feasibility of fabricating submodules of an automotive Stirling engine recuperator for waste heat recovery at 370 C are described. Sinterable silicon nitride (Sialon) tubing and plates were fabricated by extrusion and hydrostatic pressing, respectively, suitable for demonstrating a potential method of constructing ceramic recuperator-type heat exchangers. These components were fired in nitrogen atmosphere to 1800 C without significant scale formation so that they can be used in the as-fired condition. A refractory glass composition (Al2O3 x 4.5 CaO.MgO x 11SiO2) was used to join and seal component parts by a brazing technique which formed strong recuperator submodules capable of withstanding repeated thermal cycling to 1370 C. The corrosion resistance of these materials to Na2SO4 + NaCl carbon mixtures was also assessed in atmospheres of air, hydrogen and CO2-N2-H2O mixtures at both 870 C and 1370 C for times to 1000 hours. No significant reaction was observed under any of these test conditions.

  16. Microstructural and continuum evolution modeling of sintering.

    SciTech Connect

    Braginsky, Michael V.; Olevsky, Eugene A.; Johnson, D. Lynn; Tikare, Veena; Garino, Terry J.; Arguello, Jose Guadalupe, Jr.

    2003-12-01

    All ceramics and powder metals, including the ceramics components that Sandia uses in critical weapons components such as PZT voltage bars and current stacks, multi-layer ceramic MET's, ahmindmolybdenum & alumina cermets, and ZnO varistors, are manufactured by sintering. Sintering is a critical, possibly the most important, processing step during manufacturing of ceramics. The microstructural evolution, the macroscopic shrinkage, and shape distortions during sintering will control the engineering performance of the resulting ceramic component. Yet, modeling and prediction of sintering behavior is in its infancy, lagging far behind the other manufacturing models, such as powder synthesis and powder compaction models, and behind models that predict engineering properties and reliability. In this project, we developed a model that was capable of simulating microstructural evolution during sintering, providing constitutive equations for macroscale simulation of shrinkage and distortion during sintering. And we developed macroscale sintering simulation capability in JAS3D. The mesoscale model can simulate microstructural evolution in a complex powder compact of hundreds or even thousands of particles of arbitrary shape and size by 1. curvature-driven grain growth, 2. pore migration and coalescence by surface diffusion, 3. vacancy formation, grain boundary diffusion and annihilation. This model was validated by comparing predictions of the simulation to analytical predictions for simple geometries. The model was then used to simulate sintering in complex powder compacts. Sintering stress and materials viscous module were obtained from the simulations. These constitutive equations were then used by macroscopic simulations for simulating shrinkage and shape changes in FEM simulations. The continuum theory of sintering embodied in the constitutive description of Skorohod and Olevsky was combined with results from microstructure evolution simulations to model shrinkage and

  17. The Kiruna-type apatite-iron oxide system in central Sweden: geology and geochemical character

    NASA Astrophysics Data System (ADS)

    Högdahl, K.; Jonsson, E.; Nilsson, K.; Troll, V.

    2012-04-01

    The only apatite-iron oxide ores in the classic Palaeoproterozoic Bergslagen ore province, central Sweden, occur semi-continuously between Grängesberg and Idkerberget. Together, they represent the largest concentration of iron ore in this part of the Fennoscandian shield. Their mineralogy, geochemistry, geometry and host rock relations all suggest that they belong to the Kiruna-type class of deposits. The apatite-iron oxide ores in Bergslagen are hosted by 1.9 Ga variably altered, metavolcanic to meta-subvolcanic rocks ranging from rhyolitic to andesitic in composition. The region has been affected by three episodes of deformation (D1-3) and regional, greenschist to amphibolite facies metamorphism during the c. 1.9-1.8 Ga Svecokarelian orogeny. The Grängesberg deposits occur as narrow, moderately SE-dipping lenses that are concordant to S0 surfaces in the host rocks. Magnetic anomaly data indicate that they extend to a depth of at least 1.7 km. The lens geometry is mainly controlled by deformation during D2. Reverse, oblique, top-to-the NNW shear is evident in the footwall, and strain partitioning due to competence contrasts between the ore and altered host rocks resulted in flattening at competent ore lens crests, leading to asymmetrical folds with opposite vergence towards pinch areas where prolate strain prevailed. D1 is evident as a crenulated cleavage and D3 appears as gentle, large-scale open folds. Geochemical data on host rocks show a systematic enrichment in REE from the least to the most altered rocks. The ore-associated alteration assemblages and the apatite-iron oxide ore feature similar and elevated REE concentrations and profiles, suggesting a link between hydrothermal alteration and oxide ore formation. However, most ore magnetite has δ18O values between +0.3 and +3.4 ‰ (ranging from -0.4 to +4.9 ‰), consistent with fractionation of oxygen between magnetite and a felsic to intermediate magma at high temperatures (Jonsson et al. 2011). These

  18. 13. ORE DOCK, LOOKING EAST FROM HULETT NO. 1. WHEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. ORE DOCK, LOOKING EAST FROM HULETT NO. 1. WHEN BUILT IN 1911-1912, THIS WAS THE LARGEST ORE-UNLOADING DOCK ON THE GREAT LAKES. THE DOCK FEATURED FOUR HULETT UNLOADERS, EACH WITH A BUCKET CAPACITY OF 17 TONS; A 15-TON CAPACITY ORE STOCKING AND REHANDLING BRIDGE; AND A ONE-MILLION-TON CAPACITY ORE STORAGE YARD. THE WILLIAM-SEAVER-MORGAN COMPANY OF CLEVELAND BUILT THE DOCK EQUIPMENT. - Pennsylvania Railway Ore Dock, Lake Erie at Whiskey Island, approximately 1.5 miles west of Public Square, Cleveland, Cuyahoga County, OH

  19. How two gravity-gradient inversion methods can be used to reveal different geologic features of ore deposit - A case study from the Quadrilátero Ferrífero (Brazil)

    NASA Astrophysics Data System (ADS)

    Carlos, Dionísio U.; Uieda, Leonardo; Barbosa, Valeria C. F.

    2016-07-01

    Airborne gravity gradiometry data have been recently used in mining surveys to map the 3D geometry of ore deposits. This task can be achieved by different gravity-gradient inversion methods, many of which use a voxel-based discretization of the Earth's subsurface. To produce a unique and stable solution, an inversion method introduces particular constraints. One constraining inversion introduces a depth-weighting function in the first-order Tikhonov regularization imposing a smoothing on the density-contrast distributions that are not restricted to near-surface regions. Another gravity-gradient inversion, the method of planting anomalous densities, imposes compactness and sharp boundaries on the density-contrast distributions. We used these two inversion methods to invert the airborne gravity-gradient data over the iron-ore deposit at the southern flank of the Gandarela syncline in Quadrilátero Ferrífero (Brazil). Because these methods differ from each other in the particular constraint used, the estimated 3D density-contrast distributions reveal different geologic features of ore deposit. The depth-weighting smoothing inversion reveals variable dip directions along the strike of the retrieved iron-ore body. The planting anomalous density inversion estimates a compact iron-ore mass with a single density contrast, which reveals a variable volume of the iron ore along its strike increasing towards the hinge zone of the Gandarela syncline which is the zone of maximum compression. The combination of the geologic features inferred from each estimate leads to a synergistic effect, revealing that the iron-ore deposit is strongly controlled by the Gandarela syncline.

  20. Comparison of effect of induction and classical sintering to mechanical properties of powder metal components

    NASA Astrophysics Data System (ADS)

    Çivi, Can; Atik, Enver

    2012-09-01

    Because of solidifying to component, sintering is the most important step of the production of powder metal parts. Generally it is made classical furnace. Alternatively sintering furnace, it is done that induction sintering studies. Induction sintering provide a grand time and energy savings since components hot up rapidly and sintering time is lower than classical sintering in furnace. Because of that induction sintering is an important alternative at sintering process. In this study, mechanical properties of induction sintered Fe based components included Cu and Graphite were compared with classical sintered components. Parameters of same mechanical properties of induction sintered and classical sintered components were identified.

  1. Solid-state sintering of tungsten heavy alloys

    SciTech Connect

    Gurwell, W.E.

    1994-10-01

    Solid-state sintering is a technologically important step in the fabrication of tungsten heavy alloys. This work addresses practical variables affecting the sinterability: powder particle size, powder mixing, and sintering temperature and time. Compositions containing 1 to 10 micrometer ({mu}M) tungsten (W) powders can be fully densified at temperatures near the matrix solidus. Blending with an intensifier bar provided good dispersion of elemental powders and good as-sintered mechanical properties under adequate sintering conditions. Additional ball milling increases powder bulk density which primarily benefits mold and die filling. Although fine, 1 {mu}m W powder blends have high sinterability, higher as-sintered ductilities are reached in shorter sintering times with coarser, 5 {mu}m W powder blends; 10{mu}m W powder blends promise the highest as-sintered ductilities due to their coarse microstructural W.

  2. Degradation Characteristics of O-rings on Highly Aged GIS

    NASA Astrophysics Data System (ADS)

    Minagawa, Tadao; Nagao, Eiichi; Tsuchie, Ei; Yonezawa, Hiroshi; Takayama, Daisuke; Yamakawa, Yutaka

    Owing to increasing number of highly aged GIS, the investigation of the remaining lifetimes of those systems are becoming more important. Because a lot of O-rings are used in GIS, the study of degradation mechanism and lifetime estimation method of O-ring is essential. In this paper, the information about O-ring degradation mechanism is described, and the statistical method for estimating the remaining lifetime of O-ring is proposed. The degradation of O-ring is mainly subject to chemical reactions triggered by oxygen. Because there are many factors influencing those chemical reactions, the dispersion of degradation rates of O-rings in GIS is very large. Consequently the statistical analysis is one of the effective techniques for lifetime estimation of O-rings in GIS.

  3. DETAIL VIEW OF LOWER TRAM TERMINAL, SECONDARY ORE BIN, CRUSHER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF LOWER TRAM TERMINAL, SECONDARY ORE BIN, CRUSHER FOUNDATION, AND BALL MILL FOUNDATIONS, LOOKING NORTH NORTHWEST. ORE FROM THE MINES WAS DUMPED FROM THE TRAM BUCKETS INTO THE PRIMARY ORE BIN UNDER THE TRAM TERMINAL. A SLIDING CONTROL DOOR INTRODUCED THE INTO THE JAW CRUSHER (FOUNDATIONS,CENTER). THE CRUSHED ORE WAS THEN CONVEYED INTO THE SECONDARY ORE BIN AT CENTER LEFT. A HOLE IN THE FLOOR OF THE ORE BIN PASSED ORE ONTO ANOTHER CONVEYOR THAT BROUGHT IT OUT TO THE BALL MILL(FOUNDATIONS,CENTER BOTTOM). THIS SYSTEM IS MOST LIKELY NOT THE ORIGINAL SET UP, PROBABLY INSTALLED IN THE MINE'S LAST OCCUPATION IN THE EARLY 1940s. - Keane Wonder Mine, Park Route 4 (Daylight Pass Cutoff), Death Valley Junction, Inyo County, CA

  4. Extraction process and apparatus for hydrocarbon containing ores

    SciTech Connect

    Friedman, R. H.; Eakin, B. E.

    1985-09-03

    There is provided a hydrocarbon extraction process and apparatus for removing hydrocarbons from a hydrocarbon containing ore such as a diatomite ore. The ore is preprocessed to the extent required to produce an extractable ore and subsequently mixed with a carrier to form an ore stream. The carrier may be a nonaqueous solvent and may further comprise a non-porous granular material such as sand. The ore stream is passed in substantially vertical countercurrent flow through a nonaqueous solvent to produce a product-solvent stream and a spent ore stream. The solvent is subsequently separated from the hydrocarbon stream, which may be further upgraded by removal of a heavy portion. This may be accomplished in the presence of a substantial amount of fines.

  5. Process for extracting hydrocarbons from hydrocarbon bearing ores

    SciTech Connect

    Friedman, R.H.; Eakin, B.E.

    1986-02-18

    This patent describes a process for recovering hydrocarbons from a diatomite ore consisting of: reducing the size of the ore to less than about 5 mesh to form a reduced ore; combining the reduced ore with liquid to form ore pellets; treating the ore pellets to form extractable ore pellets; contacting a bed of the extractable pellets with extracting solvent in an extraction zone such that the relative velocity of the solvent to the extractable pellets is at least about one-half gallon per square foot per minute or more to thereby extract hydrocarbons from the extractable pellets and form spent pellets and a hydrocarbon rich solvent stream comprising extracting solvent and extracted hydrocarbons. The extracted hydrocarbons have an ash content of about less than 3 weight percent; and recovering extracting solvent from the spent pellets while retaining the spent pellets in pellet form without release of a significant amount of fines.

  6. Sintering of the reaction products of combustion of alloys in nitrogen

    SciTech Connect

    Maksimov, Y.M.; Raskolenko, L.G.; Zepakova, O.K.; Ziatdinov, M.K.

    1986-05-01

    An investigation of the mechanism of compacting of Fe-V alloy with a sigma-phase structure, a low porosity composite material consisting of alpha-iron and a filler of delta-vanadium nitride, is made after the synthesis surge. Alloys containing 50 wt.% Fe were prepared by sintering in a vacuum furnace of powders of type VEL-1 vandium and special purity carbonyl iron. The mechanism of compacting was studied on specimens in hardened water. Metallographic investigations were made on MIM-7 and PMT-3 instruments and the phase analysis on a DRON-2 instrument. Rapid compacting in combustion of sigma-FeV in nitrogen is determined by combining of the solid-liquid drops formed in the combustion front and consisting of molten iron and vanadium nitrides.

  7. Gravitational Effects on Distortion in Sintering

    NASA Technical Reports Server (NTRS)

    German, Randall M.

    2003-01-01

    During sintering a powder compact gains strength through low-temperature interparticle bonding, usually induced by solid-state surface diffusion, followed by further strength contributions from high-temperature densification. In cases where a liquid phase forms, sintering densification is accelerated and shape retention is sustained while open pores remain and contribute capillary forces. Unfortunately, sintering densification requires the compact become thermally softened to a point where creep strain rates reach levels near 10(exp -2)/s when the liquid forms. On the other hand, thermal softening of the powder compact substantially reduces the strength at high temperatures. Therefore, the in situ strength evolution during sintering is a primary focus to separate compact densification (as required for high performance) with minimized distortion (as required for net-shaping). With respect to gravitation effects on distortion during sintering there are two points of substantial weakness - prior to significant interparticle bonding and during final pore closure. This research is focused on understanding the competition among interparticle neck growth, densification, thermal softening, grain boundary wetting, capillary effects associated with liquid wetting and residual porosity, and gravity. Most surprising is the apparent role of gravity, where the deviatoric stress acting on the powder structure induces skeletal formation that reduces distortion. In contrast with theory, microgravity samples exhibit more distortion yet fail to fully densify. Results are presented on the experimental concepts supporting an emerging model of sintering strength evolution that enables understanding of both distortion and densification. The experiments have relied on tungsten heavy alloys, various combinations of dihedral angle, pore size, initial porosity, liquid:solid ratio, and heating rates. On Earth, the dominant factor with respect to distortion is the starting body heterogeneity

  8. Mining and beneficiation of lunar ores

    NASA Technical Reports Server (NTRS)

    Bunch, T. E.; Williams, R. J.; Mckay, D. S.; Giles, D.

    1979-01-01

    The beneficiation of lunar plagioclase and ilmenite ores to feedstock grade permits a rapid growth of the space manufacturing economy by maximizing the production rate of metals and oxygen. A beneficiation scheme based on electrostatic and magnetic separation is preferred over conventional schemes, but such a scheme cannot be completely modeled because beneficiation processes are empirical and because some properties of lunar minerals have not been measured. To meet anticipated shipping and processing needs, the peak lunar mining rate will exceed 1000 tons/hr by the fifth year of operation. Such capabilities will be best obtained by automated mining vehicles and conveyor systems rather than trucks. It may be possible to extract about 40 kg of volatiles (60 percent H2O) by thermally processing the less than 20 micron ilmenite concentrate extracted from 130 tons of ilmenite ore. A thermodynamic analysis of an extraction process is presented.

  9. Precipitation of sulfide ores and organic matter: sulfate reactions at pine point, Canada.

    PubMed

    Powell, T G; Macqueen, R W

    1984-04-01

    Bitumen is a common associate of carbonate-hosted lead-zinc deposits. On the Pine Point lead-zinc property, Northwest Territories, Canada, there are two forms of bitumen. Unaltered bitumens have atomic hydrogen/carbon ratios of about 1.4, sulfur contents of about 7.8 percent, and sulfur isotope ratios ( section sign(34)S) of approximately +4.6 per mil. Altered bitumens occur in proximity to sulfide ore bodies and white sparry dolomite. Their hydrogen/carbon ratios are about 1.02, the sulfur contents average 22 percent, and the section sign(34)S values are about +12.4 per mil. These data indicate that some bitumen has participated in the thermochemical reduction of sulfate to produce hydrogen sulfide required to precipitate the ores. Mass balance considerations show that the amount and degree of alteration of bitumen is more than adequate to account for the reduced sulfur species (lead, zinc, and iron sulfides) deposited at Pine Point. These reactions may provide an important means of generating the large volumes of sulfide necessary to precipitate ore bodies in carbonate rocks. PMID:17783525

  10. SIMS measurements of. delta. sup 34 S in sulfide minerals from adjacent vein and stratabound ores

    SciTech Connect

    MacFarlane, A.W., ); Shimizu, Nobumichi, )

    1991-02-01

    The effects of sample matrix and secondary ion energy on the instrument fractionation of sulfur isotopes have been studied for troilite, pyrite, and galena using the Caneca IMS-3f ion microprobe. An analytical procedure is described for the measurement of {delta}{sup 34}S on negatively charged sulfur ions from pyrite and galena with are producibility better than {plus minus} 1.5 {per thousand}. Sulfur isotope ratios were measured in pyrite and galena from adjacent stratabound manto orebodies and crosscutting veins in the Hualgayoc district of northern Peru. Isotopic compositions ({delta}{sup 34}S{sub CDT}) of sulfur in pyrite and galena from vein and manto deposits have a total range from {minus}20 to 10 per thousand. Sulfur in manto galenas has a wide range of isotopic compositions and is usually isotopic heavier than pyrite and galena suggests precipitation from separate fluids, consistent with textural evidence that galena is pargentically later than pyrite and often replaces it. The majority of pyrite and galena analyses from vein and manto ores are compatible with precipitation from ore fluids having {delta}{sup 34}S of aqueous sulfur of 0{plus minus} 5 per thousand. This result indicates that the associated igneous rocks may have been the source of sulfur in the ore minerals (as well as of lead). Low values of {delta}{sup 34}S in manto galena may be accounted for by incorporation of sulfur derived from diagenetic iron sulfides.

  11. Bioleaching of heavy metals from a low-grade mining ore using Aspergillus niger.

    PubMed

    Mulligan, Catherine N; Kamali, Mahtab; Gibbs, Bernard F

    2004-07-01

    The main concern of this study is to develop a feasible and economical technique to microbially recover metals from oxide low-grade ores. Owing to the significant quantities of metals that are embodied in low-grade ores and mining residues, these are potential viable sources of metals. In addition, they potentially endanger the environment, as the metals they contain may be released to the environment in hazardous form. Hence, mining industries are seeking an efficient, economic technique to handle these ores. Pyrometallurgical and hydrometallurgical techniques are either very expensive, energy intensive or have a negative impact on the environment. For these reasons, biohydrometallurgical techniques are coming into perspective. In this study, by employing Aspergillus niger, the feasibility of recovery of metals from a mining residue is shown. A. niger exhibits good potential in generating a variety of organic acids effective for metal solubilization. Organic acid effectiveness was enhanced when sulfuric acid was added to the medium. Different agricultural wastes such as potato peels were tested. In addition, different auxiliary processes were evaluated in order to either elevate the efficiency or reduce costs. Finally, maximum solubilization of 68%, 46% and 34% were achieved for copper, zinc and nickel, respectively. Also iron co-dissolution was minimized as only 7% removal occurred. PMID:15177728

  12. Tourmaline in the central Swedish ore district

    NASA Astrophysics Data System (ADS)

    Hellingwerf, R. H.; Gatedal, K.; Gallagher, V.; Baker, J. H.

    1994-06-01

    More than 40 recently discovered tourmaline occurrences have been investigated in the Mid-Proterozoic Bergslagen ore district of central Sweden. Some are spatially associated with ores, others with zones of leaching, remobilization and migmatization. Among the tourmaline-bearing ore deposits are the Dammberg ZnPb-Fe sulphide deposit, the Sala Pb-Zn-Ag deposit, the Dalkarlsberg, Pershyttan and Håksberg Fe oxide deposits, the Leja Cu deposit, and the Zinkgruvan Zn-Pb-Ag deposit. Tourmaline has been recorded a) as tourmalinites and tourmaline-bearing chemical sediments; b) in tourmaline-bearing skarns; c) in tourmaline-quartz veins; d) as disseminations along the foliation in schists; e) in tourmaline pegmatites; f) in tourmalinized haloes in metavolcanites along tourmaline pegmatites; and g) in late joints. Tourmalinites, tourmaline-bearing chemical sediments and tourmaline-bearing skarns are spatially associated with sulphide and oxide mineralizations. The dravite components in these tourmalines are proportional to the size of Zn-Pb sulphide mineralizations. Tourmalines from quartz veins close to and within ore deposits contain high Zr and Cr contents. With increasing distance away from these deposits, the Zr and Cr contents fall significantly. Tourmalines from pegmatites have inherited a number of trace element enrichments through partial melting and assimilation of volcaniclastic sediments into granitic melts. Despite magmatic homogenization, Zn contents in these tourmalines reflect the proximity of Zn-Pb-sulphide deposits, decreasing away from them. Tourmalines from late joints with Zn contents above the 100 ppm level are also indicative for the proximity of Zn-Pb sulphide mineralizations. Thus, some trace elements in these tourmalines may represent suitable exploration tools.

  13. Pressure leaching las cruces copper ore

    NASA Astrophysics Data System (ADS)

    Berezowsky, R. M.; Xue, T.; Collins, M. J.; Makwana, M.; Barton-Jones, I.; Southgate, M.; Maclean, J. K.

    1999-12-01

    A hydrometallurgical process was developed for treating the Las Cruces massive sulfide-ore deposit located near Seville, Spain. A two-stage countercurrent leach process, consisting of an atmospheric leach and a pressure leach, was developed to effectively leach copper from the copper-bearing minerals and to generate a solution suitable for the subsequent solvent-extraction and copper-electrowinning operations. The results of batch and continuous miniplant tests are presented.

  14. Plasma-Activated Sintering of Aluminum Nitride

    NASA Astrophysics Data System (ADS)

    Hensley, J. E.; Risbud, S. H.; Groza, J. R.; Yamazaki, K.

    1993-10-01

    The use of a new plasma- activated sintering (PAS) process to densify aluminum nitride (AIN) powders to nearly full theoretical density (97 to >99%) in 5 to 10 min was investigated. The process consists of a pulse activation step, followed by sintering at 1730 to 1800 °C using resistance heating in carbon dies. Submicron size (~0.44 μm) AIN powders of low oxygen content (<1 wt%) were consolidated to near full density in both air and vacuum with no sintering aids or binders. Transmission electron microscopy (TEM) examination revealed an equiaxed, submicron grain structure (~0.77 μm) with no apparent pores or intergranular phases. X- ray powder diffraction revealed no secondary crystalline phases.

  15. Spark Plasma Sintering of Titanium Spherical Particles

    NASA Astrophysics Data System (ADS)

    Abedi, Mohammad; Moskovskikh, Dmitry O.; Rogachev, Alexander S.; Mukasyan, Alexander S.

    2016-07-01

    The densification kinetics for sintering of titanium spherical particles under two different experimental schemes, i.e., current-assisted and current-insulated were investigated. It was shown that measurable densification rate differences between the two schemes are recognized only for the preheating stage. For current-assisted experiments, consolidation starts at lower temperatures than for current-insulated samples. Also at high heating rates, the change of sample porosity all through the preheating stage is higher for current-assisted conditions, while at relatively low heating rates (i.e., less than 100 K/min) they are comparable. All through the isothermal sintering stage, at a temperature of 1073 K (800 °C), the shrinkage rates are comparable for both experimental schemes within the measurement accuracy. The explanation of the observed effects within the framework of conventional sintering theory is also provided.

  16. The Role of Oxygen Transfer in Sintering of Low Alloy Steel Powder Compacts: A Review of the "Internal Getter" Effect

    NASA Astrophysics Data System (ADS)

    Gierl-Mayer, Christian; de Oro Calderon, Raquel; Danninger, Herbert

    2016-03-01

    The chemical aspects of sintering have to be considered, in particular the role of oxygen. For sintered alloy steels used for highly stressed components, traditional alloy elements have been Cu, Ni and Mo, which in their oxygen affinity are very similar to the base constituent iron. Advanced alloying systems however contain Cr, Mn and/or Si. In the present study it is shown that one of the principal aspects of sintering to be considered is oxygen transfer from the base iron oxides to the alloy elements, which then form oxides that are more difficult to reduce. This process, defined as "internal gettering", occurs both in mixed powder compacts and in prealloyed materials, although through different mechanisms. The effect can at least be alleviated by presintering in H2 in the 400°C range, part of the oxygen being removed as H2O before internal gettering becomes kinetically effective. However, in industrial practice, this collides with delubricaton. Furthermore for both alloy variants high temperature sintering is advantageous because it enhances reduction of the more stable oxides, thus eliminating the effects of internal gettering.

  17. A mathematical model for the bacterial oxidation of a sulfide ore concentrate

    SciTech Connect

    Nagpal, S.; Dahlstrom, D. . Dept. of Chemical Engineering); Oolman, T. )

    1994-03-05

    The effect of dilution rate and feed solids concentration on the bacterial leaching of a pyrite/arsenopyrite ore concentrate was studied. A mathematical model was developed for the process based on the steady-state data collected over the range of dilution rates (20 to 110 h) and feed solids concentrations (6 to 18% w/v) studied. A modified Monod model with inhibition by arsenic was used to model bacterial ferrous ion oxidation rates. The model assumes that (1) pyrite and arsenopyrite leaching occurs solely by the action of ferric iron produced from the bacterial oxidation of ferrous iron and (2) bacterial growth rates are proportional to ferrous ion oxidation rate. The equilibrium among the various ionic species present in the leach solution that are likely to have a significant effect on the bioleach process were included in the model.

  18. A mathematical model for the bacterial oxidation of a sulfide ore concentrate.

    PubMed

    Nagpal, S; Dahlstrom, D; Oolman, T

    1994-03-01

    The effect of dilution rate and feed solids concentration on the bacterial leaching of a pyrite/arsenopyrite ore concentrate was studied. A mathematical model was developed for the process based on the steady-state data collected over the range of dilution rates (20 to 110 h) and feed solids concentrations (6 to 18% w/v) studied. A modified Monod model with inhibition by arsenic was used to model bacterial ferrous ion oxidation rates. The model assumes that (i) pyrite and arsenopyrite leaching occurs solely by the action of ferric iron produced from the bacterial oxidation of ferrous iron and (ii) bacterial growth rates are proportional to ferrous ion oxidation rate. The equilibrium among the various ionic species present in the leach solution that are likely to have a significant effect on the bioleach process were included in the model. (c) 1994 John Wiley & Sons, Inc. PMID:18615718

  19. Mechanical properties of hydroxyapatite-zirconia compacts sintered by two different sintering methods.

    PubMed

    Curran, Declan J; Fleming, Thomas J; Towler, Mark R; Hampshire, Stuart

    2010-04-01

    Microwave sintering is traditionally employed to reduce the sintering temperature required to densify powder compacts. The effect of microwave heating on hydroxyapatite (HA)-zirconia (ZrO2) green bodies has been investigated in order to understand how microwave energy may affect the physical and mechanical properties of the resultant densified composites. Laboratory synthesised nano-sized HA and a commercial nano-sized ZrO2 powder have been ball milled to create mixtures containing 0-5 wt% ZrO2 loadings. Compacts were microwave sintered at either 700, 1000 or 1200 degrees C with a 1 h hold time. Comparative firings were also performed in a resistive element furnace using the same heating profile in order to assess the differences between conventional and microwave heating on the physical, mechanical and microstructural properties of the composites. Samples sintered at 700 degrees C show little sign of densification with open porosities of approximately 50%. Composites conventionally sintered at 1000 degrees C were between 65 and 75% dense, whereas the samples microwave sintered at this temperature were between 55 and 65% dense. Samples sintered at 1200 degreesbC showed the greatest degree of densification (>80%) with a corresponding reduction in open porosities. TCP generation occurred as a consequence of sintering at 1200 degrees C, even with 0 wt% ZrO2, and increased degradation of the HA phase to form significant amounts of TCP occurred with increasing additions of ZrO2, along with increasing open porosity. Nanosized ZrO2 prevents the densification of the HA matrix by effectively pinning grain boundaries and this effect is more pronounced in the MS materials. Similar strengths are achieved between the microwave and conventionally sintered samples. Greater amount of open porosity and pore interconnectivity are seen in the MS samples, which are considered to be useful for biomedical applications as they can promote osteo-integration. PMID:20037773

  20. Genesis of sediment-hosted disseminated-gold deposits by fluid mixing and sulfidization: Chemical-reaction-path modeling of ore-depositional processes documented in the Jerritt Canyon district, Nevada

    NASA Astrophysics Data System (ADS)

    Hofstra, A. H.; Leventhal, J. S.; Northrop, H. R.; Landis, G. P.; Rye, R. O.; Birak, D. J.; Dahl, A. R.

    1991-01-01

    Integrated geologic, geochemical, fluid-inclusion, and stableisotope studies of the gold deposits in the Jerritt Canyon district, Nevada, provide evidence that gold deposition was a consequence of both fluid mixing and sulfidization of host-rock iron. Chemical-reaction-path models of these ore-depositional processes confirm that the combination of fluid mixing, including simultaneous cooling, dilution, and oxidation of the ore fluid, and wall-rock reaction, with sulfidization of reactive iron in the host rock, explains the disseminated nature and small size of the gold and the alteration zonation, mineralogy, and geochemistry observed at Jerritt Canyon and at many other sediment-hosted disseminated gold deposits.