Science.gov

Sample records for steel reheat furnace

  1. Advanced steel reheat furnace

    SciTech Connect

    Moyeda, D.; Sheldon, M.; Koppang, R.; Lanyi, M.; Li, X.; Eleazer, B.

    1997-10-01

    Energy and Environmental Research Corp. (EER) under a contract from the Department of Energy is pursuing the development and demonstration of an Advanced Steel Reheating Furnace. This paper reports the results of Phase 1, Research, which has evaluated an advanced furnace concept incorporating two proven and commercialized technologies previously applied to other high temperature combustion applications: EER`s gas reburn technology (GR) for post combustion NOx control; and Air Product`s oxy-fuel enrichment air (OEA) for improved flame heat transfer in the heating zones of the furnace. The combined technologies feature greater production throughput with associated furnace efficiency improvements; lowered NOx emissions; and better control over the furnace atmosphere, whether oxidizing or reducing, leading to better control over surface finish.

  2. Advanced steel reheat furnaces: Research and development. Final report

    SciTech Connect

    Nguyen, Q.; Koppang, R.; Maly, P.; Moyeda, D.; Li, X.

    1999-01-14

    The purpose of this report is to present the results of two phases of a three-phase project to develop and evaluate an Advanced Steel Reheat Furnace (SSRF) concept which incorporates two proven and commercialized technologies, oxy-fuel enriched air (OEA) combustion and gas reburning (GR). The combined technologies aim to improve furnace productivity with higher flame radiant heat transfer in the heating zones of a steel reheat furnace while controlling potentially higher NOx emissions from these zones. The project was conducted under a contract sponsored by the Department of Energy (DOE). Specifically, this report summarizes the results of a modeling study and an experimental study to define and evaluate the issues which affect the integration and performance of the combined technologies. Section 2.0 of the report describes the technical approach uses in the development and evaluation of the advanced steel reheat furnace. Section 3.0 presents results of the modeling study applied to a model steel furnace. Experimental validation of the modeling results obtained from EER`s Fuel Evaluation Facility (FEF) pilot-scale furnace discussed in Section 4.0. Section 5.0 provides an economic evaluation on the cost effectiveness of the advanced reheat furnace concept. Section 6.0 concludes the report with recommendations on the applicability of the combined technologies of steel reheat furnaces.

  3. 4. CLOSEUP VIEW INTO A REHEATING FURNACE IN THE No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. CLOSE-UP VIEW INTO A REHEATING FURNACE IN THE No. 2 FORGE SHOP. THE FURNACE IS MISSING ITS REFRACTORY BRICK LINING. - U.S. Steel Homestead Works, Press Shop No. 2, Along Monongahela River, Homestead, Allegheny County, PA

  4. Interior of shop, showing the reheat furnaces; the vehicle in ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior of shop, showing the reheat furnaces; the vehicle in the center is a charging machine the operator of which manipulates steel ingots in the furnace, as well as in the adjacent forging hammers - Bethlehem Steel Corporation, South Bethlehem Works, Tool Steel-Electric Furnace Shop, Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  5. 7. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' PLATE MILL. INTERIOR REFRACTORY LINING VISIBLE BECAUSE OF DEMOLITION. - U.S. Steel Homestead Works, 160" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  6. 6. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' PLATE MILL. FURNACE SHOWING DURING DEMOLITION. C HOOK USED TO CHANGE ROLLS IS VISIBLE IN FRONT OF FURNACE. - U.S. Steel Homestead Works, 160" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  7. CHARGING SIDE OF #130 ELECTRIC FURNACE CO. REHEAT FURNACE IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CHARGING SIDE OF #130 ELECTRIC FURNACE CO. REHEAT FURNACE IN REROLL BAY. CAKES FROM THE CASTING SHOP ARE BROUGHT UP TO ROLLING TEMPERATURE IN ONE OF TWO (#130 AND 146) GAS-FIRED FURNACES. A RADIO-CONTROLLED OVERHEAD CRANE TRANSFERS CAKES FROM FLATCARS TO THE ROLLER LINE LEADING INTO THE FURNACE. CAKES ARE HEATED AT 900-1000 DEGREES FAHRENHEIT FOR THREE TO FOUR HOURS. RATED FURNACE CAPACITY IS 100,000 LBS.\\HOUR. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  8. Development of Next Generation Heating System for Scale Free Steel Reheating

    SciTech Connect

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  9. Benefits of ceramic fiber for saving energy in reheat furnaces

    SciTech Connect

    Norris, A. )

    1993-07-01

    Refractory ceramic fiber products offer thermal insulation investment in reheat furnaces by helping to keep operating cost low and product quality high. These products are used in a range of applications that include: furnace linings; charge and discharge door insulation; skidpipe insulation; and furnace repair and maintenance. The many product forms (blankets, modules, boards, textiles, and coatings) provide several key benefits: faster cycling, energy savings and personnel protection.

  10. Application of Advanced Process Control techniques to a pusher type reheating furnace

    NASA Astrophysics Data System (ADS)

    Zanoli, S. M.; Pepe, C.; Barboni, L.

    2015-11-01

    In this paper an Advanced Process Control system aimed at controlling and optimizing a pusher type reheating furnace located in an Italian steel plant is proposed. The designed controller replaced the previous control system, based on PID controllers manually conducted by process operators. A two-layer Model Predictive Control architecture has been adopted that, exploiting a chemical, physical and economic modelling of the process, overcomes the limitations of plant operators’ mental model and knowledge. In addition, an ad hoc decoupling strategy has been implemented, allowing the selection of the manipulated variables to be used for the control of each single process variable. Finally, in order to improve the system flexibility and resilience, the controller has been equipped with a supervision module. A profitable trade-off between conflicting specifications, e.g. safety, quality and production constraints, energy saving and pollution impact, has been guaranteed. Simulation tests and real plant results demonstrated the soundness and the reliability of the proposed system.

  11. The development, verification, and application of a steady-state thermal model for the pusher-type reheat furnace

    NASA Astrophysics Data System (ADS)

    Barr, P. V.

    1995-08-01

    This article outlines the development of a steady-state thermal model for the pusher-type steel reheating furnace. Problems commonly encountered with this furnace type are skidmark generation, scale formation, and high energy consumption. The objective of the work is to provide a means by which furnace users might assess the effectiveness of changes to current operating practice, proposed furnace modifications, or new furnace designs in controlling these difficulties. Since a requirement imposed on the model is to operate on current PC hardware, the assumptions and modeling procedures necessary to achieve this goal are discussed. The operation of the model, which develops the thermal history of an individual slab or billet as it passes through the furnace, is presented, and each of the three modules that comprise the model is described. Initial verification of the model has been carried out using data obtained in a separate campaign of plant trials on several 32-m furnace reheating slabs, and model predictions for steel temperatures at six locations within the steel are shown to be in good agreement with the experimental results. The model is used to examine the influence of two skid designs and several placement strategies on skidmark severity and energy losses to the skid system. Although skidmark severity at the intermediate stages of heating is shown to be dependent on both the skid type and the location of any offsets, it is demonstrated that the skidmark present in the discharged steel is determined primarily by the skid type employed over the final section of the furnace. The inclusion of a hearth in the furnace soak zone was found to impose the least severe skidmark on the product, reducing the temperature variation over the bottom face from the level of 130 C incurred by the best of the soak zone skid configurations examined, to the level of ~85 C. The results suggest that, in the absence of a hearth section, the use of a well-insulated, cold-rider skid system over the majority of the furnace length, followed by a single offset of all skids occurring at the transition to a short section of hot-rider skids near the furnace discharge, is sufficient to suppress the final skidmark to a level very close to the minimum achievable with that particular skid design. When assessed on the basis of minimizing both the final skidmark and the energy loss to the skid system, this configuration was found to be the best of the skid layouts examined.

  12. A thermal system model for a radiant-tube continuous reheating furnace

    NASA Astrophysics Data System (ADS)

    Ramamurthy, H.; Ramadhyani, S.; Viskanta, R.

    1995-10-01

    A thermal system mathematical model developed for a gas-fired radiant-tube continuous reheating furnace is discussed. The mathematical model of the furnace integrates submodels for combustion and heat transfer within the radiant tube with models for the furnace enclosure. The transport processes occurring in the radiant tube are treated using a one-dimensional scheme, and the radiation exchange between the load, the radiant-tube surfaces, and the furnace refractories are analyzed using the radiosity method. The continuous furnace operation is simulated under steady-state conditions. Model simulations of load surface temperature variation compare well with measurements in an industrial galvannealing furnace. The scope and flexibility of the model are assessed by performing extensive parametric studies using furnace geometry, material properties, and operating conditions as input parameters in the model and predicting the thermal performance of the furnace. The various parameters studied include the effects of load and refractory emissivities, load velocities, properties of the stock material, and variations in the radiant-tube designs.

  13. Blast furnace injection developments in British Steel

    SciTech Connect

    Jukes, M.H.

    1996-12-31

    British Steel has four integrated steel works, i.e., Llanwern, Port Talbot, Scunthorpe, Teesside, with a total of ten blast furnaces, nine of which are currently operating. The furnaces range in size from the 14 meters (45 feet 11 inches) hearth diameter Redcar No. 1 furnace at Teesside (a single furnace works) to the 8.33 meters (27 feet 4 inches) hearth Queen Mary and Queen Bess furnaces at Schunthorpe, with a total of four furnaces at that works. All have injection systems installed, those at Scunthorpe being equipped with granular coal injection and all others currently working with oil injection. The driving force behind the development of blast furnace injection has been as a means for introducing reducing agents (British Steel now refers to coke plus hydrocarbon injectants as total reductants) into the process as a part substitute/supplement for top charged coke and the technology is still being developed and used for that purpose. By utilizing practical experience and observing the work of others, British Steel has been assessing blast furnace injection technology experimentally for purposes other than the introduction of reducing agents.

  14. 20. DETAILED OBLIQUE VIEW SOUTHWEST FURNACE 2, SHOWING STEEL FRAME ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. DETAILED OBLIQUE VIEW SOUTHWEST FURNACE 2, SHOWING STEEL FRAME BOXES FOR COUNTERWEIGHTS, AND FURNACE HEATING PIPES AT RIGHT. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  15. 30. Photocopy of photograph. STEEL PLANT, OPEN HEARTH FURNACE CHARGING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. Photocopy of photograph. STEEL PLANT, OPEN HEARTH FURNACE CHARGING CREW, 1910. (From the Bethlehem Steel Corporation Colletion, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  16. Austenite Grain Structures in Ti- and Nb-Containing High-Strength Low-Alloy Steel During Slab Reheating

    NASA Astrophysics Data System (ADS)

    Roy, S.; Chakrabarti, D.; Dey, G. K.

    2013-02-01

    Austenite-grain growth was investigated in a couple of microalloyed steels, one containing Ti and the other containing Nb, Ti, and V, using different reheating temperatures between 1273 K and 1523 K (1000 C and 1250 C). Nature and distribution of microalloy precipitates were quantitatively analyzed before and after reheating. Interdendritic segregation (or microsegregation) during casting can result in an inhomogeneous distribution of microalloy precipitates in the as-cast slabs, which can create austenite grain size variation (even grain size bimodality) after reheating. Ti addition reduced the grain size variation; however, it could not eliminate the grain size bimodality in Nb-containing steel, due to the differential pinning effect of Nb precipitates. A model was proposed for the prediction of austenite grain size variation in reheated steel by combining different models on microsegregation during solidification, thermodynamic stability, and dissolution of microalloy precipitates and austenite grain growth during reheating.

  17. INTERIOR VIEW OF BASEMENT UNDER FURNACE NO. 2 SHOWING STEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BASEMENT UNDER FURNACE NO. 2 SHOWING STEEL AND REFRACTORY BRICK SUPPORT SYSTEM. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  18. Compositional and microstructural changes which attend reheating and grain coarsening in steels containing niobium

    SciTech Connect

    Palmiere, E.J.; Garcia, C.I.; DeArdo, A.J. . Dept. of Materials Science and Engineering)

    1994-02-01

    This work describes the effect of temperature on both the microstructure and composition of microalloyed steel austenite in the as-reheated condition. Four laboratory steels of similar C levels were analyzed in this investigation. Three steels had different Nb concentrations at constant N levels, and the fourth exhibited a difference in N concentration. The average prior-austenite grain size was determined using quantitative metallographic techniques as a function of reheat temperature. The corresponding amount of Nb in solution in austenite was determined from atom probe analysis. Results from this investigation indicate that at elevated temperatures, representative of typical reheating practice, a smaller amount of Nb is soluble in austenite than what would have been predicted from any existing solubility relation for NbC[sub x] in austenite. The solubility of Nb and C in austenite for the low-N steels is described by the relation: Log [Nb][C] = 2.06 [minus] 6700/T. Additionally, it is shown that undissolved NbC[sub x] particles are present in austenite approximately 125[degree]C above the grain-coarsening temperature.

  19. Assessment of reheat cracking susceptibility in Cr-Mo-V turbine rotor steel

    SciTech Connect

    Kim, Gwangsoo.

    1990-01-01

    The evaluations of reheat cracking susceptibility in CrMoV turbine rotor steel were performed using a commercial weldment and thermally simulated heat affected zones (HAZ). The examinations were carried out in terms of a thermal cyclic test and Charpy type three point notch opening bend test. In addition, a mechanical and microstructural characterization was conducted on the commercial weldment to examine the joint strength and its microstructural stability after high temperature exposure.

  20. 3. Copy of Drawing, 'United States Steel Central Furnaces and ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. Copy of Drawing, 'United States Steel Central Furnaces and Docks, General Plan, 4-26-62, Rev. 12-15-69.' Drawing courtesy of United States Steel Corporation, Lorain, Ohio. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  1. Trends in furnace control

    SciTech Connect

    McDonald, T.J.; Keefe, M.D. . Instrumentation and Controls Dept.)

    1993-07-01

    This paper relates Italimpianti's experiences over the past few years in the area of control of reheat furnaces for the steel industry. The focus is on the level 1 area; specifically on the use of PLC-based systems to perform both combustion control and mechanical/hydraulic control. Some topics to be discussed are: overview of reheat furnace control system requirements; PLC only control vs separate PLC and DCS systems; PLC hardware requirements; man machine interface (MMI) requirements; purge, light-on and safety logic; implementation of more sophisticated level 1 control algorithms; furnace temperature optimization: look up tables vs full thermal modeling; and recent trends including integrated PLC/DCS system.

  2. An investigation of reheat cracking in the weld heat affected zone of type 347 stainless steel

    NASA Astrophysics Data System (ADS)

    Phung-On, Isaratat

    2007-12-01

    Reheat cracking has been a persistent problem for welding of many alloys such as the stabilized stainless steels: Types 321 and 347 as well as Cr-Mo-V steels. Similar problem occurs in Ni-base superalloys termed "strain-age cracking". Cracking occurs during the post weld heat treatment. The HAZ is the most susceptible area due to metallurgical reactions in solid state during both heating and cooling thermal cycle. Many investigations have been conducted to understand the RHC mechanism. There is still no comprehensive mechanism to explain its underlying mechanism. In this study, there were two proposed cracking mechanisms. The first is the formation of a PFZ resulting in local weakening and strain localization. The second is the creep-like grain boundary sliding that causes microvoid formation at the grain boundaries and the triple point junctions. Cracking occurs due to the coalescence of the microvoids that form. In this study, stabilized grade stainless steel, Type 347, was selected for investigation of reheat cracking mechanism due to the simplicity of its microstructure and understanding of its metallurgical behavior. The Gleeble(TM) 3800 system was employed due to its capability for precise control of both thermal and mechanical simulation. Cylindrical samples were subjected to thermal cycles for the HAZ simulation followed by PWHT as the reheat cracking test. "Susceptibility C-curves" were plotted as a function of PWHT temperatures and time to failure at applied stress levels of 70% and 80% yield strength. These C-curves show the possible relationship of the reheat cracking susceptibility and carbide precipitation behavior. To identify the mechanism, the sample shape was modified containing two flat surfaces at the center section. These flat surfaces were electro-polished and subjected to the HAZ simulation followed by the placement of the micro-indentation arrays. Then, the reheat cracking test was performed. The cracking mechanism was identified by tracing the shifting of the micro-indentations compared to their original locations. At the 80% stress level, the cracking mechanism was identified as the PFZ weakening, while at the 70% stress as the creep-like grain boundary sliding. A design of experiment (DOE) using a D-optimal design was successfully employed in this study to investigate the effects of microstructures on the reheat cracking susceptibility. The microstructures were modified by heat treatment prior to the reheat cracking test. The grain size and cooling rate were found to have moderate effects on cracking susceptibility. The amount (volume fraction) of MC carbide (NbC) had a significant effect on time to failure. The more NbC formed prior to test, the longer time to failure, and the more resistance to reheat cracking. On the other hand, the amount of GB carbide (M23C6) had an insignificant effect. The statistical interaction between MC carbide with other testing parameters also had strong effect. The PWHT temperature also had significant effect as can be predicted from the susceptibility C-curves. The heat treatment schedules, during cooling and during heating schedules, were also investigated. During cooling schedule was the same schedule done earlier in this study. On the other hand, during heating schedule allowed the sample cool to room temperature prior microstructure modification followed by the reheat cracking test. During heating schedule showed an improvement in resistance to reheat cracking. Microstructure of the crack samples showed the intergranular cracking path and wedge shapes along cracking boundaries. There was also the evidence of grain boundary sliding as a result of the creep-like grain boundary sliding cracking mechanism. SEM showed the intergranular cracking and grain separation with precipitates decorated on the fracture surfaces. The precipitates were identified as Nb-rich, MC carbide (NbC). The fracture surfaces showed micro-ductility and microvoid coalescence. The size of microvoid corresponds to the size of precipitate that forms. In addition, there was intragranular cracking in some location indicating that another failure mechanism may also be possible. It was believed that failure may occur along a precipitate free zone. However, the distinct PFZ could not be detected. A SS-DTA technique was also implemented in order to determine precipitation temperatures of the material. The results showed the possible precipitation temperatures in the range of 850°C to 650°C. However, the results were not confidently reliable due to the small amount of carbide formed that affects the sensitivity of the SS-DTA. A simple grain boundary sliding model was generated proposing that the sliding is operated by the shear stress resulting from the formation of precipitate in the grain interior. Then, the sliding results in the microvoid formation and coalescence followed by cracking. In addition, a simple finite element model was generated to provide the illustration of the shear stress built up by the formation of precipitate. The model showed that shear stress can cause the grain boundary movement/sliding. Based on the results from this study, the recommendation for the selection of post weld heat treatment schedule as well as welding procedures can be determined for the prevention of the reheat cracking. A residual stress should be kept below the critical value during welding and post weld heat treating. The testing procedures used in this study can be applied as the guidelines to conduct the reheat cracking susceptibility test for material selection.

  3. Fireside carburization of stainless steel furnace tubes

    SciTech Connect

    Mirabal, E.; Molina, C.; Mayorga, A.; Hau, J.L.

    1999-11-01

    Most heavy Venezuelan crudes are recognized for having a high total acid number (TAN) that is usually associated with a high tendency to produce naphthenic acid corrosion. To resist this type of corrosion in vacuum heaters, 9Cr-1Mo steel and stainless steels containing molybdenum are usually recommended. In 1993 the original 5Cr-1/2Mo roof tubes of the furnace in a vacuum unit were replaced by stainless steel 316Ti to minimize tube replacement and increase heater reliability. Unexpectedly, some of the new tubes failed after only three years of service, and just one year after undergoing the last turnaround inspection. The damage occurred in the form of deep holes and perforations, starting from the outside tube surface on the fireside. Coke build-up occurred due to severe operating conditions, overheating the tubes on the fireside, above 675 C (1250 F). Metallographic and Scanning Electron Microscopic (SEM) examination revealed internal and external carburization of the material due to the presence of coke and combustion ashes, respectively. The increase in the skin metal temperature facilitated the diffusion of carbon from these carbon-rich deposits into the low carbon content material (0.023 O/O).Depletion of chromium at the grain boundaries due to the massive formation of chromium carbides, resulted in a severe intergranular corrosion attack by molten salts rich in vanadium and sulfur due to asphalt burning. Normal operating practice demands the use of steam for the heater tubes to control coke build-up. This practice had been first reduced and then eliminated, during the past two years prior to the failure, because of economic incentives. This paper describes the root cause analysis conducted to account for these premature tube failures.

  4. Reheat cracking studies on simulated heat-affected zones of CrMoV turbine rotor steels

    NASA Astrophysics Data System (ADS)

    Indacochea, J. E.; Kim, G. S.

    1996-06-01

    The reheat cracking susceptibility of the heat-affected zone (HAZ) of a CrMoV turbine rotor steel was investigated. Two base materials, one with a coarse-grain (155 µxm) and the other with a fine-grain (55 µim @#@) microstructure, were submitted to Gleeble HAZ weld simulations. Three peak temperatures were utilized: 1350,1150, and 950 °. Some samples were single cycled, and others were exposed to a double cycle. The samples that were double cycled experienced a second peak temperature 150 to 250 ° lower than the first peak temperature. The samples were then stressed in bending for different amounts and stress relieved under load to determine their reheat cracking susceptibility. All samples were metallurgically evaluated before and after the reheat cracking test. It was found that the prior-austenite grain size of the original base metal did not influence the reheat cracking susceptibility, but increases in peak temperature did. It was observed that the grain size and grain matrix microhardness that developed after the Gleeble cycles affected reheat cracking. It was found that reheat cracking did not occur when the microhardness was below 350 DPH and the prior-austenite grain size was less than about 80 µm.

  5. 6. DETAIL VIEW OF SPIN FORM FURNACE FOR STAINLESS STEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. DETAIL VIEW OF SPIN FORM FURNACE FOR STAINLESS STEEL FABRICATION. STAINLESS STEEL WAS MACHINED IN SIDE A OF THE BUILDING, BEGINNING IN 1957. (4/24/78) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  6. Kinetics of bainite-to-austenite transformation during continuous reheating in low carbon microalloyed steel

    NASA Astrophysics Data System (ADS)

    Chang, Ming; Yu, Hao

    2013-05-01

    A dilatometer was used to study the kinetics of bainite-to-austenite transformation in low carbon microalloyed steel with the initial microstructure of bainite during the continuous reheating process. The bainite-to-austenite transformation was observed to take place in two steps at low heating rate. The first step is the dissolution of bainite, and the second one is the remaining bainite-to-austenite transformation controlled by a dissolution process. The calculation result of the kinetics of austenite formation shows that the two steps occur by diffusion at low heating rate. However, at high heating rate the bainite-to-austenite transformation occurs in a single step, and the process is mainly dominated by shear. The growth rate of austenite reaches the maximum at about 835C at different heating rates and the growth rate of austenite as a function of temperature increases with the increase in heating rate.

  7. Development of Bimodal Grain Structures in Nb-Containing High-Strength Low-Alloy Steels during Slab Reheating

    NASA Astrophysics Data System (ADS)

    Chakrabarti, Debalay; Davis, Claire; Strangwood, Martin

    2008-08-01

    Bimodal (mixed coarse and fine) grain structures, which have been observed in some Nb-containing thermomechanically-controlled rolled steel plates, adversely affect their mechanical properties by causing scatter in cleavage fracture stress values. It is known that bimodal grain structures can develop during reheating prior to rolling; however, no quantitative predictions of the level of bimodality or the critical reheat temperatures for formation have been reported. In this article, three high-strength low-alloy (HSLA) steel slabs with varying microalloying additions (Ti, Nb, and V) have been characterized in the as-continuously cast and reheated (to various temperatures in the range 1050 C to 1225 C) conditions to determine the link between their grain size distribution (and any bimodality observed) and the microalloy precipitate type, size, and distribution. The as-cast slabs showed inhomogeneous microalloying precipitate distributions with the separation between precipitate-rich and precipitate-poor regions being consistent with interdendritic segregation and hence, the secondary dendrite arm spacing (SDAS). The susceptibility of the slabs to the formation of bimodality, based on the steel chemical compositions and critical reheat temperature ranges has been identified, both experimentally and theoretically using ThermoCalc (Thermo-Calc Software, Stockholm, Sweden) modeling of precipitate stability in the solute-rich and the solute-depleted regions formed during casting.

  8. Blast furnace coal injection at Scunthorpe Works, British Steel plc

    SciTech Connect

    Matheau-Raven, D.

    1996-12-31

    Granulator coal injection has been practiced since 1982 at Scunthorpe Works, British Steel plc. The Works is world famous for its four Queens of Ironmaking, named Victoria, Anne, Bess and Mary. These four blast furnaces are capable of producing 4.1 million tonnes of hot metal per annum. The coal injection system was a joint development venture between British Steel and a local based company call Clyde Pneumatic Conveyors. After 14 years of operation and regulator use, Scunthorpe`s coal injection rates have risen to become among the highest in the world. Total coal injected stands at around 4 million tonnes and coal injection rates of greater than 200 kg/thm have been achieved. The furnace operation has remained smooth throughout and there have been no measurable detrimental effects upon the blast furnace performance. In fact quite the opposite with several benefits. This paper briefly describes the furnaces and the coal injection equipment. Operating results for a full twelve months are given and discussed as are aspects of the blast furnace operating practice enabling these injection rates to be achieved. In financial terms savings totaling around 14 million pounds sterling per annum have been realized through the use of blast furnace coal injection.

  9. Inland Steel's No. 7 blast furnace third reline

    SciTech Connect

    Lowrance, K.F. II ); Johansson, J.; Carter, W.L. )

    1994-09-01

    The background information, investigation and benchmarking that led to a decision by Inland Steel to partially reline No. 7 blast furnace is covered. This approach reduced actual downtime on the furnace and extended the current campaign. This alternative allowed for the rebalancing of the physical plant of No. 7 blast furnace. Areas of scope covered are hearth, stack, stoves, gas cleaning and furnace top. Included are highlights of the execution of the project including schedules, blowdown, salamander tap, quench, dig out/descale, scaffolding used and brick installation. A summary of the actual results of the work is presented along with information on production planned, blow-in and the first 20 days of production.

  10. Extension of blast furnace campaigns at Inland Steel

    SciTech Connect

    Dutler, M.; Carter, W.; Rosenow, D.; Perez, J.; Ricketts, J.; Havrilla, F.

    1997-12-31

    Inland Steel Company operates two 1940s vintage blast furnaces and one world class furnace commissioned in 1980. A table gives a description of the small No. 5 and 6 blast furnaces and the large No. 7 furnace. Historically, the smaller furnaces were relined every four years after averaging 3.6 million net tons of iron production and campaign extension was not an issue until the mid-1980s. At this time a grouting practice was developed to extend stack and bosh life. A sixteen hour shutdown was required every three weeks to perform the grouting. In 1992 Inland investigated ``remote gunning`` of the furnace stack by viewing applications in Canada, Brazil and Japan. After developing a plan for required technical support, equipment modifications, downtime duration and costs, Inland decided to test the relatively new concept of remote gunning. A plan was developed to focus on several key areas that were required to make remote gunning a success: (1) Modify the furnaces to accept remote gunning equipment. (2) Select a remote gunning supplier who was committed to developing and demonstrating reliable equipment and refractory. (3) Improve blowdown practices to successfully clean the lining refractory hot face so the gunning material could adhere properly. (4) Develop a selection of refractory materials to allow zoning of gunning material into different locations based upon the local attack mechanism.

  11. RECYCLING OF ELECTRIC ARC FURNACE DUST: JORGENSEN STEEL FACILITY

    EPA Science Inventory

    This document is an evaluation of the Ek Glassification Process to recycle and convert K061-tested waste (Electric Arc Furnace) and other by products of the steel-making industry into usable products. he process holds potential for replacing the need for expensive disposal costs ...

  12. Metallurgical factors on toughness in intercritically reheated HAZ of low-C low-alloy steel

    SciTech Connect

    Shiwaku, Toyoaki; Kobayashi, Yoichiro; Shimizu, Masato; Toyoda, Masao; Minami, Fumiyoshi

    1994-12-31

    Metallurgical factors on toughness in heat affected zone (HAZ) intercritically reheated between Ac1 and Ac3 were studied by welding thermal cycle simulation, because intercritically reheated HAZ has been, in general, recognized to be especially embrittled region in a multi-pass welded joint. The toughness of intercritical HAZ (ICHAZ) deteriorated with increasing cooling rate, while the toughness of intercritically reheated coarse grain HAZ (ICCGHAZ) deteriorated with decreasing cooling rate. It is found that the dominant metallurgical factor on toughness of ICHAZ is martensite-austenite (M-A) constituent, but those of ICCGHAZ are both M-A constituent and effective grain size depending on prior microstructure of ICCGHAZ.

  13. AISI/DOE Technology Roadmap Program: Development of an O2-Enriched Furnace System for Reduced CO2 and NOx Emissions For the Steel Industry

    SciTech Connect

    Edward W. Grandmaison; David J. Poirier; Eric Boyd

    2003-01-20

    An oxygen-enriched furnace system for reduced CO2 and NOx emission has been developed. The furnace geometry, with a sidewall-mounted burner, was similar to configurations commonly encountered in a steel reheat furnace. The effect of stack oxygen concentration, oxygen enrichment level and air infiltration on fuel savings/CO2 reduction, NOx emissions and scale formation were investigated. The firing rate required to maintain the furnace temperature at 1100 C decreased linearly with increasing oxygen enrichment. At full oxygen enrichment a reduction of 40-45% in the firing rate was required to maintain furnace temperature. NOx emissions were relatively constant at oxygen enrichment levels below 60% and decreased concentration at all oxygen enrichment levels. Air infiltration also had an effect on NOx levels leading to emissions similar to those observed with no air infiltration but with similar stack oxygen concentrations. At high oxygen enrichment levels, there was a larger variation in the refractory surface-temperature on the roof and blind sidewall of the furnace. Scale habit, intactness, adhesion and oxidation rates were examined for five grades of steel over a range of stack oxygen concentrations and oxygen enrichment levels at 1100 degree C. The steel grade had the largest effect on scaling properties examined in this work. The stack oxygen concentration and the oxygen enrichment level had much smaller effects on the scaling properties.

  14. The Effect of Mold Flux on Reheat Scale -- Austenitic Stainless Steel Slabs

    NASA Astrophysics Data System (ADS)

    Cheung, Kelvin H.

    In the present study, the characteristics of the subscale were investigated with respect to alloy composition, oxidizing environment, and surface treatment. Samples were tested isothermally under simulated reheating conditions with regards to time, temperature and oxidizing gas composition. Findings suggest that water vapor is a key variable in dictating the scale growth mechanisms during reheating of type 304 stainless steel. The volatilization of CrO 2(OH)2 in the presence of water vapor is one factor which can prevent stainless steel from forming a continuous external eskolaite layer; mold flux can influence this behavior. FactSage calculations were done to compare the maximum equilibrium solubilities of major oxide species in mold flux and the maximum equilibrium partial pressure of volatilized chromium oxide species in atmospheres with and without water vapor content. FactSage results also helped to model expected local equilibrium oxide formation as a function extent of oxidation. From that work, a mechanism was developed to explain deep subscale formation. A mechanism is proposed to explain how mold flux avoids deep subscale formation due to its low solubility of chromium oxide, promoting the formation of a continuous eskolaite oxide layer by preventing chromium loss by volatilization. A series of Fe-xCr binary alloys with x ranging from 14 to 24 wt% were used to investigate the isolated effects of chromium content on oxidation behavior and scale morphology as a function of surface treatment and oxidizing environment. Type 304L stainless steel was also tested. These tests were specifically aimed at investigating the effect of chromium volatilization on continuous external eskolaite formation during high temperature oxidation and to elucidate the mechanism involved in how the presence of mold flux influences this behavior. The samples were oxidized either in a wet atmosphere (laboratory air and 18%H 2O content simulated reheating atmosphere) or dry N2-O 2 gas mixtures at 1250°C, for two hours. The post-oxidation microstructures were investigated by scanning electron microscopy (SEM) with backscattered electron (BSE) imaging and the energy dispersive spectroscopy (EDS) technique was used to measure chemical compositions. X-ray diffraction (XRD) was also used to verify the dominant phases present. A binary Fe-15Ni alloy was also tested in air at 1280°C to test for any direct effect mold flux might have (in the absence of chromium) on elimination of the network of nickel enriched metal inherent in subscale. For oxidized Fe-15Ni, the presence of mold flux worsened the oxidation attack, supporting the idea that the effect of mold flux is not to promote oxidation of nickel (from the unoxidized metallic networks) as such. Fe-Cr alloys oxidized in wet air revealed the formation of a continuous external eskolaite layer for an 18%Cr and 19%Cr steel in the flux treated case, where none was observed in the non-flux treated case, supporting the proposed mechanism regarding the ability of the molten flux to promote the growth of a protective Cr2O3 layer. Dry gas oxidation tests reveal that volatilization of chromium oxide is likely a major contributor in preventing protective continuous eskolaite formation at high temperature. This was shown when deep subscale formation was avoided for a 304L sample oxidized in a dry N2-20%O2 mixture, resulting in the formation of a continuous external eskolaite layer. Furthermore, eskolaite formation was observed for Fe-14Cr and Fe-18Cr alloys oxidized in dry gas where none formed in wet air. The change in chromium depletion profiles in wet environments versus dry environments supports the idea of increased chromium loss due to volatilization. Results from this work support the proposed mechanism explaining how enhanced chromium loss can occur due to volatilization in water containing gas and how mold flux affects this behavior. Mold flux serves to prevent chromium loss by acting as a solubility barrier to chromium transport through the molten silicate, hence preventing chromium loss due to volatilization at the gas/silicate interface. (Abstract shortened by UMI.).

  15. Evaluation of steel furnace slags as cement additives

    SciTech Connect

    Tuefekci, M.; Demirbas, A.; Genc, H.

    1997-11-01

    Chemical and physical properties and strength development have been studied for six granulated steel furnace slags from the normal steelmaking process. This paper reports results of research performed to develop cement mixture proportions using these slags. The influence of slag proportions, specific surface, and water demand on compressive strength and bulk density of cement blends are presented in this paper. The different test results, which were compared with the Turkish Standards, in general, were found to be within the limits.

  16. The influence of furnace wall emissivity on steel charge heating

    NASA Astrophysics Data System (ADS)

    Švantner, Michal; Honnerová, Petra; Veselý, Zdeněk

    2016-01-01

    Radiation heat transfer is one of the most important heat transfer modes in high-temperature applications. It is a strongly non-linear process, which depends on the temperature and emissivity of heat exchange surfaces, their geometrical configuration and properties of the surrounding atmosphere. Heat exchange intensity between the surfaces depends mainly on their temperature differences. However, their emissivities influence significantly the radiation heat transfer process as well. Emissivity is a function of surface state or atmospheric chemical reactions, temperature and wavelengths. Because of these non-linearities, it is very complicated to evaluate such a real problem by numerical simulation, and experimental work seems to be the most reliable evaluation procedure. We applied special high-temperature coatings of different emissivities on furnace walls to evaluate the dependence between the furnace wall emissivity and steel charge heating. The emissivity analyses of the coatings used and emissivity measurement results in dependence on wavelength are presented in this paper. The dependence of the charge heating on the furnace wall emissivity, the importance of emissivity wavelength dependence and significant differences of the emissivity effect in electrical and gas heated furnaces are shown. The possible consequences and practical benefits are also discussed in this paper.

  17. Heat losses and energy efficiency of arc steel-melting furnaces

    NASA Astrophysics Data System (ADS)

    Mironov, Yu. M.; Petrov, V. G.

    2010-12-01

    The dependences of the heat loss power and the energy efficiency of arc steel-melting furnaces with a refractory lining on the arc current and length are analyzed. The influence of varying the heat loss power on the operating characteristics of an arc furnace is considered.

  18. Upgrading of zinc from galvanic sludge and steel furnace dust

    SciTech Connect

    Siebenhofer, M.; Schweiger, H.; Lorber, K.

    1997-01-01

    Mining of zinc demands the upgrading of different residues of the refining process. A method, which had been used over a period of several years, was based on the so-called Doerschel process. From the chemical point of view, the Doerschel process is a high-temperature redox process, combined with a flash distillation (sublimation) step. This process is based on the reduction of zinc compounds with coke at elevated temperature. The metal is then evaporated, reoxidized, precipitated by filtration, and refined hydro-/electrochemically. Zinc, lead, cadmium, nickel, cobalt, germanium, and copper can be refined from solid feed material by this process. Modern waste management also needs such methods for the treatment of hazardous waste from different industrial processes, and the applicability of the Doerschel process in the upgrading of galvanic sludge, dust from steel furnaces, and scrap of portable batteries has been investigated. The feed material used for investigation has a mean zinc content of 15 to 25 wt% and a mean lead content up to 10 wt%. The presence of sulfate determines the anionic nature of feed material from galvanic sludge. The capacity of the kiln used in the investigation is about 10,000 metric tons per year. The efficiency of zinc recovery is about 95% to 98%. The matrix substances of the feed were dissolved in neutral to caustic slag. Sulfur dioxide was recovered by absorption, purification, and condensation.

  19. Optimization of ferrous burden high temperature properties to meet blast furnace requirements in British Steel

    SciTech Connect

    Bergstrand, R.

    1996-12-31

    The high temperature properties of ferrous burden materials have long been an important consideration in the operation of British Steel blast furnaces. Previous research presented at this conference has shown that the behavior of materials in the lower stack and bosh can have a significant effect on furnace permeability and stability of operation. However, with increasing levels of hydrocarbon injection via the tuyeres, the reduction conditions inside British Steel blast furnaces have significantly altered over recent years. This paper focuses on the further work that has been undertaken to study the effect on ferrous burden high temperatures properties of the widely differing reduction regimes which can be experienced in today`s blast furnaces. The implications of the findings, and how they have been used in optimizing blast furnace operation and burden quality, are discussed.

  20. Rebuild of LTV Steel's C-5 and C-6 blast furnaces

    SciTech Connect

    Foster, S.C. . Coke and Iron Producing); Maund, R.H. Jr. . Iron Producing)

    1993-10-01

    Ironmaking facilities of LTV Steel's Cleveland works are spread across three sites. The C-5 and C-6 blast furnaces are sister furnaces located at one site. This plant was built as a Defense Plant Corp. project with the first blast furnace being C-5 in 1941. Blast furnace C-6 was added in 1951. When constructed, these furnaces were designed for a hot metal production of approximately 2000 NTHM/day each. Since that time, furnace productivity has been continually increased to what was considered a design limit of 3400 to 3600 NTHM/day each in 1988. The rebuild of these two furnaces was part of LTV's program to rebuild all of the company's core blast furnaces. C-5 and C-6 were to be the core furnaces for the Cleveland works. The goals for the rebuilds were: increase productivity to 4000 to 4200 NTHM/day with a 95.8% availability; extend furnace campaigns to 8 to 10 years with an intermediate 40 to 55-day outage at 4 to 5 years (6.5 to 7 million NTHM); complete project on planned outage schedule of 120 working days; and perform these jobs within budgeted costs. This article summarizes the strategies undertaken to achieve the primary project goals and focuses on problems encountered and lessons learned in the management and execution of the rebuilds.

  1. Furnace

    SciTech Connect

    Houston, R.

    1985-11-12

    A furnace for burning sawdust wherein combustion of the fuel is complete and recovery of heat of combustion is high, which incorporates an aspirator for controlling combustion of the fuel and for secondarily recovering heat from the products of combustion, and additionally for cleaning the exhaust gases. The invention incorporates primary and secondary heat exchange chambers.

  2. Effect of high blast humidity on furnace performance -- Experiences at Tata Steel

    SciTech Connect

    Yadav, U.S.; Pandey, B.D.

    1996-12-31

    Most of the world`s high productivity blast furnaces operate with the blast humidity ranging between 15--20 grams/Nm{sup 3} in conjunction with high amounts of tuyere injectants. Compared with this approach, Tata Steel has adopted high blast humidity (60--80 grams/Nm{sup 3}) operation in view of the limitations imposed by the physico-chemical characteristics of the raw materials available which do not allow the furnaces to be operated at high RAFTs. Low RAFT operation as is being followed at Tata Steel, is advantageous for the production of low silicon hot metal while maintaining the hearth heat conditions required for smooth furnace operation. The effect of high blast humidity on bosh gas composition, efficiency of gas utilization, coke rate, productivity and hot metal quality has been studied based on thermo-chemical considerations. High blast humidity has markedly improved the furnace performance in terms of coke rate, productivity and hot metal quality at Tata Steel.

  3. Optimization of a Steel Plant with Multiple Blast Furnaces Under Biomass Injection

    NASA Astrophysics Data System (ADS)

    Wiklund, Carl-Mikael; Pettersson, Frank; Saxn, Henrik

    2013-04-01

    The allocation of resources between several blast furnaces in an integrated steelmaking plant is studied with the aim of finding the lowest specific operation cost for steel production. In order to reduce the use of fossil fuels, biomass was considered as an auxiliary reductant in the furnace after partial pyrolysis in an external unit, as a complement to heavy fuel oil. The optimization considers raw material, energy, and emission costs and a possible credit for sold power and heat. To decrease computational requirements and to guarantee that the global optimum is found, a piecewise linearized model of the blast furnace was used in combination with linear models of the sinter-, coke-, and power plants, hot stoves, and basic oxygen furnace. The optimization was carried out under different constraints on the availability of some raw materials as well as for different efficiencies of the hot stoves of the blast furnaces. The results indicate that a non-uniform distribution of the production between the furnaces can be advantageous, and some surprising findings concerning the optimal resource allocation under constrained operation are reported.

  4. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME III. BLAST FURNACE IRONMAKING, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  5. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME IV. OPEN HEARTH FURNACE, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  6. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME V. ELECTRIC ARC FURNACE, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  7. Alloy selection considerations and service experience of the first ''in-service'' 439 stainless steel moisture-separator-reheater tube bundles at Kewaunee nuclear power plant

    SciTech Connect

    Kratz, J.L.; Minard, P.G.; Weinberg, D.E.

    1982-01-01

    The need for an alternate moisture-reheater tubing alloy is explored and the reasoning behind the selection of 439 stainless steel is presented. Significant advantages that are evident by using special tubing chemistry and special tubing heat treatment are discussed in relation to fin-die wear, alloy stabilization, maintaining a fully ferritic structure, and reducing the susceptibility to stress-corrosion cracking. Comparisons made between the fatigue response of 439SS tube-to-tube sheet welded specimens ''in air'' at 525/sup 0/F (274/sup 0/C) show a distinct advantage of the use of the 439SS tubing alloy over previously used tubing alloys. An ''in-service'' record of over two years at Kewaunee shows excellent tubing operating experience.

  8. Coke oven gas injection to blast furnaces

    SciTech Connect

    Maddalena, F.L.; Terza, R.R.; Sobek, T.F.; Myklebust, K.L.

    1995-12-01

    U.S. Steel has three major facilities remaining in Pennsylvania`s Mon Valley near Pittsburgh. The Clairton Coke Works operates 12 batteries which produce 4.7 million tons of coke annually. The Edgar Thomson Works in Braddock is a 2.7 million ton per year steel plant. Irvin Works in Dravosburg has a hot strip mill and a range of finishing facilities. The coke works produces 120 mmscfd of coke oven gas in excess of the battery heating requirements. This surplus gas is used primarily in steel re-heating furnaces and for boiler fuel to produce steam for plant use. In conjunction with blast furnace gas, it is also used for power generation of up to 90 MW. However, matching the consumption with the production of gas has proved to be difficult. Consequently, surplus gas has been flared at rates of up to 50 mmscfd, totaling 400 mmscf in several months. By 1993, several changes in key conditions provided the impetus to install equipment to inject coke oven gas into the blast furnaces. This paper describes the planning and implementation of a project to replace natural gas in the furnaces with coke oven gas. It involved replacement of 7 miles of pipeline between the coking plants and the blast furnaces, equipment capable of compressing coke oven gas from 10 to 50 psig, and installation of electrical and control systems to deliver gas as demanded.

  9. Analysis of candidate silicon carbide recuperator materials exposed to industrial furnace environments

    SciTech Connect

    Federer, J.I.; Tiegs, T.N.; Kotchick, D.M.; Petrak, D.

    1985-07-01

    Several SiC ceramics were exposed to the combustion environment in six industrial furnaces to determine their corrosion resistance. The matrials were sintered-..cap alpha.. (Hexoloy SA), Sintride, recrystallized (NC-400), CVD SiC coated NC-400, siliconized (NC-430), reaction sintered (SC-X and KT), and Si/sub 3/N/sub 4/-bounded (C/75 and CN-178). Tubes of these materials were exposed in two aluminum remelt furnaces, a forge furnace, a steel reheat furnace, and two steel soaking pits at temperatures of 925 to 1250/sup 0/C for periods of 530 to 5545 h. Significant corrosion occurred in specimens exposed to aluminum remelt furnaces and one of the steel soaking pits, whereas corrosion in the other furnaces was substantially less or negligible. The average C-ring fracture strengths of Hexoloy SA and NC-430, the only materials so tested, were substantially affected by the exposures. The lowest strength in Hexoloy SA occurred in specimens exposed in an aluminum remelt furnace, while the lowest strength in NC-430 occurred in specimens exposed in a steel soaking pit. These results show that SiC ceramics are susceptible to both corrosion and strength degradation when exposed to certain furnace environments.

  10. Characterization and leachability of electric arc furnace dust made from remelting of stainless steel.

    PubMed

    Laforest, Guylaine; Duchesne, Jose

    2006-07-31

    Electric arc furnace dust (EAFD) is a toxic waste product made in the remelting of scrap steel. The results of a Toxicity Characteristic Leaching Procedure (TCLP) conducted on a sample of EAFD originating from the remelting of stainless steel scrap showed that the total Cr and Cr (VI) liquor concentrations (9.7 and 6.1 mg/L, respectively) exceeded the Toxicity Characteristic Regulatory Level (TCRL). The EAFD showed a complex heterogeneous mineralogy with spinel minerals group predominance. A sequential extractions method has permitted the determination of the amount of available metals (potentially mobile component) from the EAFD as follows: Cr (3%), Ni (6%), Pb (49%) and Zn (40%). Solubility controls on Cr, Pb, Zn and Ni were identified in the EAFD. This means that the Cr, Pb, Zn and Ni concentrations in solution were controlled by the solubility of some phases from EAFD. The concentrations of Ni and Zn, which are metals not regulated by TCRL were below 0.41 and 1.3 mg/L, respectively. The solubility control on Pb was sufficient to decrease its concentration (<0.24 mg/L) to a level below the TCRL. However, the control on Cr was not sufficient to decrease its concentration (between 117 and 331 mg/L) to below the TCRL. PMID:16361056

  11. [Phosphorus adsorption and regeneration of electric arc furnace steel slag as wetland medium].

    PubMed

    Zhai, Li-hua; He, Lian-sheng; Xi, Bei-dou; Chen, Yue; Meng, Rui; Huo, Shou-liang; Liu, Hong-liang

    2008-12-01

    The long-term phosphorus (P) adsorption and retention capacities of electric arc furnace (EAF) steel slag materials derived from one batch and a 278-d column experiments with a synthetic P solution were compared. The investigations of the regeneration of the P adsorption capacity by water level decrease was conducted. It was revealed column experiment on a long-term basis can determine P saturation of EAF accurately. And the results can be used for realistic estimations of constructed wetland systems (CWS) longevity. EAF slag showed a high afinity for P, reaching a saturation value of 1.65 g/kg. Regeneration experiment of the P adsorbing capacity by this material showed that, after 4 weeks of water level decrease, EAF steel slag was able to increase its initial P adsorption capacity to 2.65 g/kg. A sequential P fractionation experiment was performed to quantify the proportion of P bound to mineral compounds in EAF. From the most loosely bound to the most strongly bound P fraction, P1 was associated with resin extractable (13%), Fe extractable (0.5 mol/L Na2CO3, 39%), Al extractable (0.1 mol/L NaOH, 21%), Ca extractable (1 mol/L HCl, 13%), and Ca in a stable residual pool (concentrated hot HCl, 14%). X-ray fluorescence analyses of EAF steel slag chemical composition revealed that the continuous application of a P solution resulted in 300% and 170% increases in K2O and P2O5, respectively. Al2O3 and FeO increased by 8%, while the portion of CaO remained unchanged. The investigated properties (P retention potential, regeneration of P adsorption, P fractionation) provide useful data about the suitability of slag material as a media for longterm P removal and dry-wet operation can improve P retention capacity of EAF to prolong the longevity of full-scale CWS. PMID:19256377

  12. Observing inflationary reheating.

    PubMed

    Martin, Jérôme; Ringeval, Christophe; Vennin, Vincent

    2015-02-27

    Reheating is the epoch which connects inflation to the subsequent hot big-bang phase. Conceptually very important, this era is, however, observationally poorly known. We show that the current Planck satellite measurements of the cosmic microwave background (CMB) anisotropies constrain the kinematic properties of the reheating era for most of the inflationary models. This result is obtained by deriving the marginalized posterior distributions of the reheating parameter for about 200 models of slow-roll inflation. Weighted by the statistical evidence of each model to explain the data, we show that the Planck 2013 measurements induce an average reduction of the posterior-to-prior volume by 40%. Making some additional assumptions on reheating, such as specifying a mean equation of state parameter, or focusing the analysis on peculiar scenarios, can enhance or reduce this constraint. Our study also indicates that the Bayesian evidence of a model can substantially be affected by the reheating properties. The precision of the current CMB data is therefore such that estimating the observational performance of a model now requires incorporating information about its reheating history. PMID:25768752

  13. Observing Inflationary Reheating

    NASA Astrophysics Data System (ADS)

    Martin, Jérôme; Ringeval, Christophe; Vennin, Vincent

    2015-02-01

    Reheating is the epoch which connects inflation to the subsequent hot big-bang phase. Conceptually very important, this era is, however, observationally poorly known. We show that the current Planck satellite measurements of the cosmic microwave background (CMB) anisotropies constrain the kinematic properties of the reheating era for most of the inflationary models. This result is obtained by deriving the marginalized posterior distributions of the reheating parameter for about 200 models of slow-roll inflation. Weighted by the statistical evidence of each model to explain the data, we show that the Planck 2013 measurements induce an average reduction of the posterior-to-prior volume by 40%. Making some additional assumptions on reheating, such as specifying a mean equation of state parameter, or focusing the analysis on peculiar scenarios, can enhance or reduce this constraint. Our study also indicates that the Bayesian evidence of a model can substantially be affected by the reheating properties. The precision of the current CMB data is therefore such that estimating the observational performance of a model now requires incorporating information about its reheating history.

  14. EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. 3 CAST HOUSE TO THE LEFT, WEST ORE BRIDGE TO THE RIGHT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  15. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  16. An approach for phosphate removal with quartz sand, ceramsite, blast furnace slag and steel slag as seed crystal.

    PubMed

    Qiu, Liping; Wang, Guangwei; Zhang, Shoubin; Yang, Zhongxi; Li, Yanbo

    2012-01-01

    The phosphate removal abilities and crystallization performance of quartz sand, ceramsite, blast furnace slag and steel slag were investigated. The residual phosphate concentrations in the reaction solutions were not changed by addition of the ceramsite, quartz sand and blast furnace slag. The steel slag could provide alkalinity and Ca(2+) to the reaction solution due to its hydration activity, and performed a better phosphate removal performance than the other three. Under the conditions of Ca/P 2.0, pH 8.5 and 10 mg P/L, the phosphate crystallization occurred during 12 h. The quartz sand and ceramsite did not improve the phosphate crystallization, but steel slag was an effective seed crystal. The phosphate concentration decreased drastically after 12 h after addition of steel slag, and near complete removal was achieved after 48 h. The XRD analysis showed that the main crystallization products were hydroxyapatite (HAP) and the crystallinity increased with the reaction time. Phosphate was successfully recovered from low phosphate concentration wastewater using steel slag as seed material. PMID:22378001

  17. Factors Affecting Scale Adhesion on Steel Forgings

    NASA Astrophysics Data System (ADS)

    Zitterman, J. A.; Bacco, R. P.; Boggs, W. E.

    1982-04-01

    Occasionally, undesirable "sticky" adherent scale forms on low-carbon steel during reheating for hot forging. The mechanical abrading or chemical pickling required to remove this scale adds appreciably to the fabrication cost. Characterization of the steel-scale system by metallographic examination, x-ray diffraction, and electron-probe microanalysis revealed that nickel, silicon, and/or sulfur might be involved in the mechanism of sticky-scale formation. Laboratory reheating tests were conducted on steels with varied concentrations of nickel and silicon in atmospheres simulating those resulting from burning natural gas or sulfur-bearing fuels. Subsequent characterization of the scale formed during the tests tends to confirm that the composition of the steel, especially increased nickel and silicon contents, and the presence of the sulfur in the furnace atmosphere cause the formation of this undesirable scale.

  18. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    PubMed

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4. PMID:17977656

  19. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    NASA Astrophysics Data System (ADS)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  20. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    PubMed

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400C; firing was performed at 1380C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm. PMID:21944704

  1. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    PubMed

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes. PMID:21712585

  2. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. PMID:25261762

  3. STACK GAS REHEAT EVALUATION

    EPA Science Inventory

    The report gives results of technical and economic evaluations of stack gas reheat (SGR) following wet flue gas desulfurization (FGD) for coal-fired power plants. The evaluations were based on information from literature and a survey of FGD users, vendors, and architect/engineer ...

  4. Comprehensive report to Congress: Clean Coal Technology Program: Blast furnace granulated coal injection system demonstration project: A project proposed by: Bethlehem Steel Corporation

    SciTech Connect

    Not Available

    1990-10-01

    Bethlehem Steel Corporation (BSC), of Bethlehem, Pennsylvania, has requested financial assistance from DOE for the design, construction, and operation of a 2800-ton-per-day blast furnace granulated coal injection (BFGCI) system for each of two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. BFGCI technology involves injecting coal directly into an iron-making blast furnace and subsequently reduces the need for coke on approximately a pound of coke for pound of coal basis. BFGCI also increases blast furnace production. Coke will be replaced with direct coal injection at a rate of up to 400 pounds per NTHM. The reducing environment of the blast furnace enables all of the sulfur in the coal to be captured by the slag and hot metal. The gases exiting the blast furnace are cleaned by cyclones and then wet scrubbing to remove particulates. The cleaned blast furnace gas is then used as a fuel in plant processes. There is no measurable sulfur in the off gas. The primary environmental benefits derived from blast furnace coal injection result from the reduction of coke requirements for iron making. Reduced coke production will result in reduced releases of environmental contaminants from coking operations. 5 figs.

  5. Experimental evaluation of high performance base course and road base asphalt concrete with electric arc furnace steel slags.

    PubMed

    Pasetto, Marco; Baldo, Nicola

    2010-09-15

    The paper presents the results of a laboratory study aimed at verifying the use of two types of electric arc furnace (EAF) steel slags as substitutes for natural aggregates, in the composition of base course and road base asphalt concrete (BBAC) for flexible pavements. The trial was composed of a preliminary study of the chemical, physical, mechanical and leaching properties of the EAF steel slags, followed by the mix design and performance characterization of the bituminous mixes, through gyratory compaction tests, permanent deformation tests, stiffness modulus tests at various temperatures, fatigue tests and indirect tensile strength tests. All the mixtures with EAF slags presented better mechanical characteristics than those of the corresponding asphalts with natural aggregate and satisfied the requisites for acceptance in the Italian road sector technical standards, thus resulting as suitable for use in road construction. PMID:20566237

  6. General view of blast furnace plant, with blast furnace "A" ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    General view of blast furnace plant, with blast furnace "A" (built in 1907) to the left; in the foreground is the turbo-blower and blast furnace gas-powered electric generating station (built in 1919), looking northwest - Bethlehem Steel Corporation, South Bethlehem Works, Blast Furnace "A", Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  7. Tube furnace

    SciTech Connect

    Foster, K.G.; Frohwein, E.J.; Taylor, R.W.; Bowen, D.W.

    1990-12-31

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  8. Tube furnace

    SciTech Connect

    Foster, K.G.; Frohwein, E.J.; Taylor, R.W.; Bowen, D.W.

    1990-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  9. Tube furnace

    DOEpatents

    Foster, Kenneth G. (Livermore, CA); Frohwein, Eugene J. (San Ramon, CA); Taylor, Robert W. (Livermore, CA); Bowen, David W. (Livermore, CA)

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  10. Steel: Energy-Efficient Arc Furnace Dust into Saleable Chemical Products

    SciTech Connect

    Ericksen, E.

    1999-01-29

    Drinkard Metalox, Inc., has developed an innovative new technology to completely process electric arc furnace dust into saleable products by means of a hydro metallurgical process. Order this fact sheet to read how this new technology can both lower energy costs and eliminate the need to dispose of and transport hazardous waste off site.

  11. Optimizing Technological Parameters of the Reduction Processes in Treating Steels in a Ladle Furnace

    NASA Astrophysics Data System (ADS)

    Gizatulin, R. A.; Valuev, D. V.; Valueva, A. V.; Serikbol, A.; Borovikov, I. F.

    2015-09-01

    This work reports the possible development of reduction processes when treating the molten metal and slag using a ladle furnace under conditions of intensive stirring with an inert gas. The industrial data have been received, confirming the possibility of decreasing the concentration of ferrous and manganese oxides in the slag and stabilizing the contents of manganese and silicon in the metal.

  12. 34. Detail of "B" furnace pour into bottle cars, furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    34. Detail of "B" furnace pour into bottle cars, furnace operator on platform measures temperature inside bottle car. Looking southwest - Rouge Steel Company, 3001 Miller Road, Dearborn, Wayne County, MI

  13. The Effect of Chemical Composition on Microstructure and Properties of Intercritically Reheated Coarse-Grained Heat-Affected Zone in X70 Steels

    NASA Astrophysics Data System (ADS)

    Zhu, Zhixiong; Kuzmikova, Lenka; Li, Huijun; Barbaro, Frank

    2013-12-01

    The current study investigates the effect of different levels of Ti, N, and Ti/N ratios on microstructure and properties in the intercritically reheated coarse-grained heat-affected zone (ICCGHAZ) of two-pass submerged arc welds in API 5L grade X70 pipe. Gleeble simulation was employed to reproduce the ICCGHAZ of actual welds. Hardness and Charpy V-notch (CVN) tests were performed on the simulated samples. The microstructure of simulated ICCGHAZ was characterized by optical microscopy and scanning electron microscopy (SEM). LePera color etching technique was employed to identify and quantify the martensitic-austenitic (M-A) constituent. Results show that the simulated ICCGHAZ exhibited extremely low toughness, but in the studied range of Ti and N, there was no correlation with Ti/N ratio. The beneficial effect of near-stoichiometric Ti/N ratio observed in coarse-grained heat-affected zone (CGHAZ) did not translate to ICCGHAZ. This was because of the negative effect of the blocky M-A constituent formed on prior austenite grain boundaries.

  14. Banking the Furnace: Restructuring of the Steel Industry in Eight Countries.

    ERIC Educational Resources Information Center

    Bain, Trevor

    A study examined how the cross-national differences in the social contract among managers, unions, and government influenced adjustment strategies in steel. The restructuring process in eight major steel-producing countries was studied to determine who bore the costs of restructuring--employers, employees, or government--and which industrial…

  15. Banking the Furnace: Restructuring of the Steel Industry in Eight Countries.

    ERIC Educational Resources Information Center

    Bain, Trevor

    A study examined how the cross-national differences in the social contract among managers, unions, and government influenced adjustment strategies in steel. The restructuring process in eight major steel-producing countries was studied to determine who bore the costs of restructuring--employers, employees, or government--and which industrial

  16. Blast furnace coal injection: Engineering aspects of PCI systems, North American market, project overview -- Edison Energy/Great Lakes Steel

    SciTech Connect

    Nolde, H.D.; Wagner, E.D.

    1996-12-31

    The authors give background on the coal injection market for North America outlining the number of furnaces which are currently utilizing coal injection and those planning to implement facilities in the near term. The current highly developed state of coal injection technology emphasizes the reliable economic benefits which can be obtained from the leading technology and system vendors. Key elements for providing successful coal grinding and coal injection technology are: Safe, reliable preparation of coal at constant moisture content; consistent and controllable injection rates; minimum consumption of utility gases and electrical power; reliable long-term operation; minimum and scheduled maintenance; and low labor requirements for maintenance. In today`s operating environment, unless a system fulfills the above requirements, it has very little chance of successful commercial application in the steel industry. Various PCI systems are commercially available. Within this arena, the Dense Phase system has been very successfully received and commands a 65 percent share of the world market.

  17. Large-Scale Evaluation of Nickel Aluminide Rools In A Heat-Treat Furnace at Bethlehem Steel's (now ISG) Burns Harbor Plate Mill

    SciTech Connect

    John Mengel; Anthony Martocci; Larry Fabina; RObert Petrusha; Ronald Chango

    2003-09-01

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry, Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system.

  18. Basic Oxygen Furnace steel slag aggregates for phosphorus treatment. Evaluation of its potential use as a substrate in constructed wetlands.

    PubMed

    Blanco, Ivan; Molle, Pascal; Sáenz de Miera, Luis E; Ansola, Gemma

    2016-02-01

    Basic Oxygen Furnace (BOF) steel slag aggregates from NW Spain were tested in batch and column experiments to evaluate its potential use as a substrate in constructed wetlands (CWs). The objectives of this study were to identify the main P removal mechanisms of BOF steel slag and determine its P removal capacity. Also, the results were used to discuss the suitability of this material as a substrate to be used in CWs. Batch experiments with BOF slag aggregates and increasing initial phosphate concentrations showed phosphate removal efficiencies between 84 and 99% and phosphate removal capacities from 0.12 to 8.78 mg P/g slag. A continuous flow column experiment filled with BOF slag aggregates receiving an influent synthetic solution of 15 mg P/L during 213 days showed a removal efficiency greater than 99% and a phosphate removal capacity of 3.1 mg P/g slag. In both experiments the main P removal mechanism was found to be calcium phosphate precipitation which depends on Ca(2+) and OH(-) release from the BOF steel slag after dissolution of Ca(OH)2 in water. P saturation of slag was reached within the upper sections of the column which showed phosphate removal capacities between 1.7 and 2.5 mg P/g slag. Once Ca(OH)2 was completely dissolved in these column sections, removal efficiencies declined gradually from 99% until reaching stable outlet concentrations with P removal efficiencies around 7% which depended on influent Ca(2+) for limited continuous calcium phosphate precipitation. PMID:26722756

  19. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    PubMed

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour. PMID:25113518

  20. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing is now possible because of the nickel aluminide rolls which also provided plate product surface quality improvement that will allow the additional processing of surface critical material. Benefits also include associated large reductions in maintenance, reduction in spare rolls and associated component costs, and potential for greater through-put and productivity. Estimated project fuel cost reductions alone for processing 100,000 tons/yr through this furnace are almost $0.5 million/yr with the new dampers, and more than $600,000/yr with straight-through processing and new damper control, assuming natural gas prices of $6.00/MMBtu. The nickel aluminide rolls are competitively priced with conventional H series alloy rolls.

  1. Energy audit of three energy-conserving devices in a steel-industry demonstration program. Task I. Hague forge furnaces. Final report

    SciTech Connect

    Lownie, H.W.; Holden, F.C.

    1982-06-01

    A program to demonstrate to industry the benefits of installing particular types of energy-conserving devices and equipment was carried out. One of these types of equipment and the results obtained under production conditions in commercial plants are described. The equipment under consideration includes improved forge furnaces and associated heat-recovery components. They are used to heat steel to about 2300 F prior to hot forging. The energy-conserving devices include improved insulation, automatic air-fuel ratio control, and a ceramic recuperator that recovers heat from hot combustion gases and delivers preheated air to high-temperature recirculating burners. Twelve Hague furnaces and retrofit packages were purchased and installed by eleven host forge shops that agree to furnish performance data for the purpose of demonstrating the energy and economic savings that can be achieved in comparison with existing equipment. Fuel savings were reported by comparing the specific energy consumption (Btu's per pound of steel heated) for each Hague furnace with that of a comparison furnace. Economic comparisons were made using payback period based on annual after-tax cash flow. Payback periods for the Hague equipment varied from less than two years to five years or more. In several cases, payback times were high only because the units were operated at a small fraction of their available capacity.

  2. Model of phosphorus precipitation and crystal formation in electric arc furnace steel slag filters.

    PubMed

    Claveau-Mallet, Dominique; Wallace, Scott; Comeau, Yves

    2012-02-01

    The objective of this study was to develop a phosphorus retention mechanisms model based on precipitation and crystallization in electric arc furnace slag filters. Three slag columns were fed during 30 to 630 days with a reconstituted mining effluent at different void hydraulic retention times. Precipitates formed in columns were characterized by X-ray diffraction and transmission electronic microscopy. The proposed model is expressed in the following steps: (1) the rate limiting dissolution of slag is represented by the dissolution of CaO, (2) a high pH in the slag filter results in phosphorus precipitation and crystal growth, (3) crystal retention takes place by filtration, settling and growth densification, (4) the decrease in available reaction volume is caused by crystal and other particulate matter accumulation (and decrease in available reaction time), and (5) the pH decreases in the filter over time if the reaction time is too low (which results in a reduced removal efficiency). Crystal organization in a slag filter determines its phosphorus retention capacity. Supersaturation and water velocity affect crystal organization. A compact crystal organization enhances the phosphorus retention capacity of the filter. A new approach to define filter performance is proposed: saturation retention capacity is expressed in units of mg P/mL voids. PMID:22208381

  3. [Health surveillance in a steel making industry with electric arc furnace: 15 years of experience].

    PubMed

    Corti, P

    2012-01-01

    This paper analyzes the results of health surveillance carried out in an electric steel mill for 15 years. We have analyzed the trend of audiometry, spirometry and main indicators of exposure to chemical risk: serum lead, urinary OH-pyrene, erythrocyte ZPP, and the results of risk assessment of stress work related. The analyses of the trend of audiometry, spirometry and biological monitoring shows an important improving in the working environment due to the progressive automation of production steps in the course of several years, consistent and correct use of DPI, information and training. PMID:23405576

  4. Blast furnace coal injection: North American market, PCI system design project overview -- Edison Energy/Great Lakes Steel

    SciTech Connect

    Eichinger, F.T.; Wagner, E.D.

    1996-12-31

    The paper gives the background on the coal injection market for North America outlining the number of furnaces which are currently utilizing coal injection and those planning to implement facilities in the near term. The current highly developed state of coal injection technology emphasizes the reliable economic benefits which can be obtained from the leading technology and system vendors. Key elements for providing successful coal grinding and coal injection technology are: Safe, reliable preparation of coal at constant moisture content; consistent and controllable injection rates; minimum consumption of utility gases and electrical power; reliable long-term operation; minimum and scheduled maintenance; and low labor requirements for maintenance. In today`s operating environment, unless a system fulfills the above requirements, it has very little chance of successful commercial application in the steel industry. Various PCI systems are commercially available. Within this arena, the BMH/KST/Claudius Peters system has been very successfully received and commands a 65% share of the world market.

  5. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    PubMed

    Aula, Matti; Mkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful. PMID:24405950

  6. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    PubMed

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant. PMID:24395402

  7. Effect of Controlled Hot Rolling Parameters on Microstructure of a Nb-Microalloyed Steel Sheet

    SciTech Connect

    Khaki, Daavood Mirahmadi; Abedi, Amir

    2011-01-17

    The design of controlled rolling process of microalloyed steel sheets is affected by several factors. In this investigation, effect of the reheating, finishing and coiling temperatures of rolling, which are considered as the most effective parameters on microstructure of hot rolled products has been studied. For this purpose, seven different reheating temperatures between 1000 to 1300 deg. C with 50 deg. C increments, three different finishing temperatures of 950, 900 and 850 deg. C below the non-recrystallization temperature and one temperature of 800 deg. C in the inter critical range and four different coiling temperatures of 550, 600, 650 and 700 deg. C were chosen. By soaking the specimens in furnace, the grain coarsening temperature (T{sub gc}) is obtained about 1250 deg. C. Hence, for these kinds of steels, the reheating temperature 1200 to 1250 deg. C is recommended. Moreover, it is observed that decreasing the coiling and finishing temperatures causes more grain refinement of microstructure and the morphology is changed from polygonal ferrite to acicular one. Findings of this research provide a good connection among reheating, finishing and coiling temperatures and microstructural features of Nb-microalloyed steel sheets.

  8. Reheating constraints to inflationary models.

    PubMed

    Dai, Liang; Kamionkowski, Marc; Wang, Junpu

    2014-07-25

    Evidence from the BICEP2 experiment for a significant gravitational-wave background has focused attention on inflaton potentials V(?)??(?) with ? = 2 ("chaotic" or "m(2)?(2)" inflation) or with smaller values of ?, as may arise in axion-monodromy models. Here we show that reheating considerations may provide additional constraints to these models. The reheating phase preceding the radiation era is modeled by an effective equation-of-state parameter w(re). The canonical reheating scenario is then described by w(re) = 0. The simplest ? = 2 models are consistent with w(re) = 0 for values of n(s) well within the current 1? range. Models with ? = 1 or ? = 2/3 require a more exotic reheating phase, with -1/3 < w(re) < 0, unless n(s) falls above the current 1? range. Likewise, models with ? = 4 require a physically implausible w(re) > 1/3, unless n(s) is close to the lower limit of the 2? range. For m(2)?(2) inflation and canonical reheating as a benchmark, we derive a relation log(10)(T(re)/10(6) GeV) ? 2000(n(s)-0.96) between the reheat temperature T(re) and the scalar spectral index n(s). Thus, if n(s) is close to its central value, then T(re) ? 10(6) GeV, just above the electroweak scale. If the reheat temperature is higher, as many theorists may prefer, then the scalar spectral index should be closer to n(s) ? 0.965 (at the pivot scale k = 0.05 Mpc(-1)), near the upper limit of the 1? error range. Improved precision in the measurement of n(s) should allow m(2)?(2), axion monodromy, and ?(40) models to be distinguished, even without precise measurement of r, and to test the m(2)?(2) expectation of n(s) ? 0.965. PMID:25105606

  9. 3. VIEW OF DUQUESNE'S RAIL LINES AND BLAST FURNACE PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. VIEW OF DUQUESNE'S RAIL LINES AND BLAST FURNACE PLANT LOOKING NORTH. DOROTHY SIX IS THE CLOSEST FURNACE IN THE PHOTOGRAPH. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  10. INTERIOR VIEW LOOKING WEST, CAST HOUSE OF BLAST FURNACE NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING WEST, CAST HOUSE OF BLAST FURNACE NO. 1 AND BLAST FURNACE NO. 2. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  11. Looking southwest at blast furnaces no. 5 and no. 6 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking southwest at blast furnaces no. 5 and no. 6 with blast furnace trestle and Gondola Railroad cars in foreground. - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  12. Looking southeast at blast furnaces no. 5 and no. 6 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking southeast at blast furnaces no. 5 and no. 6 with blast furnace trestle and Gondola Railroad cars in foreground. - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  13. 56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST HOUSE IN FOREGROUND AND DUSTCATCHER AT RIGHT OF FURNACE (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  14. 2. EXTERIOR VIEW LOOKING SOUTHEAST AT ELECTRIC FURNACE BUILDING AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. EXTERIOR VIEW LOOKING SOUTHEAST AT ELECTRIC FURNACE BUILDING AND ELECTRIC FURNACE OFFICE & CHEMICAL LABORATORY BUILDING. INGOT MOLDS IN RIGHT FOREGROUND. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  15. 41. Casting floor, "B" furnace, pour in progress; mudgun is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    41. Casting floor, "B" furnace, pour in progress; mudgun is to right of furnace; photo taken from furnace operator's booth. Looking south/southwest - Rouge Steel Company, 3001 Miller Road, Dearborn, Wayne County, MI

  16. 50. Taken from highline; "B" furnace slag pots, pipe is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. Taken from high-line; "B" furnace slag pots, pipe is main blast furnace gas line from "C" furnace dust catcher; levy, slag hauler, removing slag. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, Wayne County, MI

  17. Diagnostics and Control of Natural Gas-Fired furnaces via Flame Image Analysis using Machine Vision & Artificial Intelligence Techniques

    SciTech Connect

    Shahla Keyvan

    2005-12-01

    A new approach for the detection of real-time properties of flames is used in this project to develop improved diagnostics and controls for natural gas fired furnaces. The system utilizes video images along with advanced image analysis and artificial intelligence techniques to provide virtual sensors in a stand-alone expert shell environment. One of the sensors is a flame sensor encompassing a flame detector and a flame analyzer to provide combustion status. The flame detector can identify any burner that has not fired in a multi-burner furnace. Another sensor is a 3-D temperature profiler. One important aspect of combustion control is product quality. The 3-D temperature profiler of this on-line system is intended to provide a tool for a better temperature control in a furnace to improve product quality. In summary, this on-line diagnostic and control system offers great potential for improving furnace thermal efficiency, lowering NOx and carbon monoxide emissions, and improving product quality. The system is applicable in natural gas-fired furnaces in the glass industry and reheating furnaces used in steel and forging industries.

  18. Dark radiation from modulated reheating

    SciTech Connect

    Kobayashi, Takeshi; Takahashi, Fuminobu; Takahashi, Tomo; Yamaguchi, Masahide E-mail: fumi@tuhep.phys.tohoku.ac.jp E-mail: gucci@phys.titech.ac.jp

    2012-03-01

    We show that the modulated reheating mechanism can naturally account for dark radiation, whose existence is hinted by recent observations of the cosmic microwave background radiation and the primordial Helium abundance. In this mechanism, the inflaton decay rate depends on a light modulus which acquires almost scale-invariant quantum fluctuations during inflation. We find that the light modulus is generically produced by the inflaton decay and therefore a prime candidate for the dark radiation. Interestingly, an almost scale-invariant power spectrum predicted in the modulated reheating mechanism gives a better fit to the observation in the presence of the extra radiation. We discuss the production mechanism of the light modulus in detail taking account of its associated isocurvature fluctuations. We also consider a case where the modulus becomes the dominant component of dark matter.

  19. Blast furnace injection symposium: Proceedings

    SciTech Connect

    1996-12-31

    These proceedings contain 14 papers related to blast furnace injection issues. Topics include coal quality, coal grinding, natural gas injection, stable operation of the blast furnace, oxygen enrichment, coal conveying, and performance at several steel companies. All papers have been processed separately for inclusion on the data base.

  20. Reheating for closed string inflation

    SciTech Connect

    Cicoli, Michele; Mazumdar, Anupam E-mail: a.mazumdar@lancaster.ac.uk

    2010-09-01

    We point out some of the outstanding challenges for embedding inflationary cosmology within string theory studying the process of reheating for models where the inflaton is a closed string mode parameterising the size of an internal cycle of the compactification manifold. A realistic model of inflation must explain the tiny perturbations in the cosmic microwave background radiation and also how to excite the ordinary matter degrees of freedom after inflation, required for the success of Big Bang Nucleosynthesis. We study these issues focusing on two promising inflationary models embedded in LARGE volume type IIB flux compactifications. We show that phenomenological requirements and consistency of the effective field theory treatment imply the presence at low energies of a hidden sector together with a visible sector, where the Minimal Supersymmetric Standard Model fields are residing. A detailed calculation of the inflaton coupling to the fields of the hidden sector, visible sector, and moduli sector, reveals that the inflaton fails to excite primarily the visible sector fields, instead hidden sector fields are excited copiously after the end of inflation. This sets severe constraints on hidden sector model building where the most promising scenario emerges as a pure N = 1 SYM theory, forbidding the kinematical decay of the inflaton to the hidden sector. In this case it is possible to reheat the Universe with the visible degrees of freedom even though in some cases we discover a new tension between TeV scale SUSY and reheating on top of the well-known tension between TeV scale SUSY and inflation.

  1. Reasonable Temperature Schedules for Cold or Hot Charging of Continuously Cast Steel Slabs

    NASA Astrophysics Data System (ADS)

    Li, Yang; Chen, Xin; Liu, Ke; Wang, Jing; Wen, Jin; Zhang, Jiaquan

    2013-12-01

    Some continuously cast steel slabs are sensitive to transverse fracture problems during transportation or handling away from their storage state, while some steel slabs are sensitive to surface transverse cracks during the following rolling process in a certain hot charging temperature range. It is revealed that the investigated steel slabs with high fracture tendency under room cooling condition always contain pearlite transformation delayed elements, which lead to the internal brittle bainitic structure formation, while some microalloyed steels exhibit high surface crack susceptibility to hot charging temperatures due to carbonitride precipitation. According to the calculated internal cooling rates and CCT diagrams, the slabs with high fracture tendency during cold charging should be slowly cooled after cutting to length from hot strand or charged to the reheating furnace directly above their bainite formation temperatures. Based on a thermodynamic calculation for carbonitride precipitation in austenite, the sensitive hot charging temperature range of related steels was revealed for the determination of reasonable temperature schedules.

  2. Active control of reheat buzz

    NASA Astrophysics Data System (ADS)

    Dowling, A. P.; Hooper, N.; Langhorne, P. J.; Bloxsidge, G. J.

    1987-01-01

    Reheat buzz is a low-frequency combustion instability involving the propagation of longitudinal pressure waves inside a duct in which a flame is anchored. Active control has been successfully applied to this instability. The controller alters the upstream acoustic boundary condition and thereby changes the energy balance in duct. Control is found to reduce the peak in the pressure spectrum due to the combustion instability by 20 dB. The acoustic energy in the whole 0-800-Hz bandwidth is reduced to about 10 percent of its uncontrolled value. A comparison with numerical calculations is presented.

  3. Moisture separator reheater failure prevention

    SciTech Connect

    Gilcrest, J.D.; Mollerus, F.J.

    1983-01-01

    Moisture separator reheaters (MSRs) are used in many nuclear plants between the HP and LP turbines to remove moisture and provide some superheat, thereby improving the plant heat rate. Many of the operating MSRs have experienced problems of the following types: flow induced vibration, condensate subcooling oscillation, excessive U-tube leg ..delta..T, and shroud buckling. Although MSR vendors have made modifications to reduce these problems, the problems have not been completely solved. Further improvements in both MSR design and operation are needed. This paper discusses the necessary improvements.

  4. Gas carburizing of steel with furnace atmospheres formed In Situ from propane and air: Part I. The effect of air-propane ratio on furnace atmosphere composition and the amount of carburizing

    NASA Astrophysics Data System (ADS)

    Stickels, C. A.; Mack, C. M.; Brachaczek, M.

    1980-09-01

    Gas carburizing experiments were conducted in a batch-type sealed quenched furnace at 843 and 927 °C using furnace atmospheres produced by reacting propane and air within the furnace chamber. With low, constant gas flow rates it is shown that the amount of carburizing varies regularly with air-propane ratio. Furnace atmosphere composition was monitored as a function of temperature and air-propane ratio and compared with the composition expected at thermodynamic equilibrium.

  5. Reheating Metastable O'Raifeartaigh Models

    SciTech Connect

    Craig, Nathaniel J.; Fox, Patrick J.; Wacker, Jay G.; /SLAC /Stanford U., ITP

    2006-12-13

    In theories with multiple vacua, reheating to a temperature greater than the height of a barrier can stimulate transitions from a desirable metastable vacuum to a lower energy state. We discuss the constraints this places on various theories and demonstrate that in a class of supersymmetric models this transition does not occur even for arbitrarily high reheating temperature.

  6. Reheating Metastable O'Raifeartaigh Models

    SciTech Connect

    Craig, Nathaniel J.; Fox, Patrick J.; Wacker, Jay G.

    2006-12-05

    In theories with multiple vacua, reheating to a temperature greater than the height of a barrier can stimulate transitions from a desirable metastable vacuum to a lower energy state. We discuss the constraints this places on various theories and demonstrate that in a class of supersymmetric models this transition does not occur even for arbitrarily high reheating temperature.

  7. Reheating metastable O'Raifeartaigh models

    SciTech Connect

    Fox, Patrick; Craig, Nathaniel J.; Fox, Patrick J.; Wacker, Jay G.

    2006-11-01

    In theories with multiple vacua, reheating to a temperature greater than the height of a barrier can stimulate transitions from a desirable metastable vacuum to a lower energy state. We discuss the constraints this places on various theories and demonstrate that in a class of supersymmetric models this transition does not occur even for arbitrarily high reheating temperature.

  8. Axino dark matter with low reheating temperature

    NASA Astrophysics Data System (ADS)

    Roszkowski, L.; Trojanowski, S.; Turzyński, K.

    2015-11-01

    We examine axino dark matter in the regime of a low reheating temperature, T R , after inflation and taking into account that reheating is a non-instantaneous process. This can have a significant effect on the dark matter abundance, mainly due to entropy production in inflaton decays. We study both thermal and non-thermal production of axinos in the framework of the MSSM with ten free parameters. We identify the ranges of the axino mass and the reheating temperature allowed by the LHC and other particle physics data in different models of axino interactions. We confront these limits with cosmological constraints coming the observed dark matter density, large structures formation and big bang nucleosynthesis. We find a number of differences in the phenomenologically acceptable values of the axino mass m ã and the reheating temperature relative to previous studies. In particular, an upper bound on m ã becomes dependent on T R , reaching a maximum value at T R ≃ 102 GeV. If the lightest ordinary supersymmetric particle is a wino or a higgsino, we obtain a lower limit of approximately 10 GeV for the reheating temperature. We demonstrate also that entropy production during reheating affects the maximum allowed axino mass and lowest values of the reheating temperature.

  9. Reheater piping and drain cooler system

    SciTech Connect

    Viscovich, P.W.; Silvestri, G.J. Jr.

    1990-09-11

    This patent describes a method for heat rate improvement. It is used in a steam turbine thermal cycle employing a steam-to-steam reheating system having a high pressure moisture-separator-reheater (MSR) with a reheater drain for fluid, feedwater heaters connected in series to heat feedwater at increasing pressure, each of the feedwater heaters having an inlet, an outlet for feedwater, and a heat exchanger connecting in heat exchange relationship with feedwater exiting the highest pressure feedwater heater. The system utilizes scavenging steam to prevent moisture buildup.

  10. Tests on a pilot plant for reheating desulfurized flue gases with the help of heat pipes

    NASA Astrophysics Data System (ADS)

    Schug, W.

    1982-02-01

    Desulfurized flue gases were reheated with a heat pipe heat exchanger. Finned heat pipes, with a coating or made of high quality steel were subjected to different operating conditions for 1000 hr. The coating proved to be unsuitable for heat transfer because it swells and detaches itself from the background material. The high quality steels showed pitting and surface corrosion. The possibilities of cleaning were also studied to prevent deposits forming on the heat pipes, but no solution was found.

  11. 21. Photocopy of ca. 1951 view (when furnaces were still ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. Photocopy of ca. 1951 view (when furnaces were still in blast) looking north at central furnace complex with railroad cars of furnace charging materials in foreground and No. 2 Furnace at left. Photo marked on back 'David W. Corson from A. Devaney, N.Y.' - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  12. Flavour-dependent leptogenesis with reheating

    SciTech Connect

    Antusch, Stefan

    2007-11-20

    Upper bounds on the reheat temperature of the early universe, as they appear for example in classes of supergravity models, impose severe constraints on the thermal leptogenesis mechanism. To analyse these constraints, we extend the flavour-dependent treatment of leptogenesis to include reheating. We solve the flavour-dependent Boltzmann equations to obtain the leptogenesis efficiency as a function of the flavour dependent washout parameter m-tilde{sub 1,{alpha}} and of m{sub N{sub 1}}/T{sub RH}, the ratio of the mass of the lightest right-handed neutrino over the reheat temperature, and calculate the minimal values of the reheat temperature compatible with thermal leptogenesis in type I and type II seesaw scenarios.

  13. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    PubMed

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed. PMID:16930831

  14. 4. LOOKING SOUTHEAST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. LOOKING SOUTHEAST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND FLOOR OF CHARGING AISLE. VIEW OF 50 TON CAPACITY CHARGING BUCKET. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  15. GENERAL VIEW OF TURBOBLOWER BUILDING (LEFT), BLAST FURNACE (CENTER), AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW OF TURBO-BLOWER BUILDING (LEFT), BLAST FURNACE (CENTER), AND HOT BLAST STOVES (RIGHT). - Republic Iron & Steel Company, Youngstown Works, Haselton Blast Furnaces, West of Center Street Viaduct, along Mahoning River, Youngstown, Mahoning County, OH

  16. 70. CONTROL PANEL INSIDE OF THE DOROTHY SIX BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    70. CONTROL PANEL INSIDE OF THE DOROTHY SIX BLAST FURNACE STOCKHOUSE LOOKING NORTH. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  17. Looking east at blast furnace no. 5 between the hot ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking east at blast furnace no. 5 between the hot blast stoves (left) and the dustcatcher (right). - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  18. INTERIOR VIEW OF BLAST FURNACE NO. 3 LOOKING EAST, SLAG ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BLAST FURNACE NO. 3 LOOKING EAST, SLAG RUNNERS & GATES IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  19. 55. GENERAL NORTHEASTERN VIEW OF DOROTHY SIX BLAST FURNACE COMPLEX ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    55. GENERAL NORTHEASTERN VIEW OF DOROTHY SIX BLAST FURNACE COMPLEX WITH LADLE HOUSE AND IRON DESULPHERIZATION BUILDING ON RIGHT. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  20. INTERIOR VIEW LOOKING EAST, BLAST FURNACE NO. 1 CLOSEUP, IRON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING EAST, BLAST FURNACE NO. 1 CLOSE-UP, IRON NOTCH IN CENTER. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  1. 59. REMAINS OF THE DOROTHY SIX BLAST FURNACE COMPLEX LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    59. REMAINS OF THE DOROTHY SIX BLAST FURNACE COMPLEX LOOKING NORTHEAST. THE LADLE HOUSE IS ON THE RIGHT. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  2. 13. SOUTHWEST VIEW OF CAST HOUSE No. 1, BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. SOUTHWEST VIEW OF CAST HOUSE No. 1, BLAST FURNACE No. 1, AND HOIST HOUSE No. 1. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  3. VIEW LOOKING NORTHWEST WITH OPENHEARTH TO LEFT WITH BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING NORTHWEST WITH OPEN-HEARTH TO LEFT WITH BLAST FURNACE NO. 2 AND CAST HOUSE TO THE RIGHT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  4. 31. VIEW OF TRIPPER CAR ON TOP OF BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    31. VIEW OF TRIPPER CAR ON TOP OF BLAST FURNACE STOCKING TRESTLE LOOKING EAST. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  5. 1. LOOKING EAST AT BLAST FURNACES NO. 3 AND No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. LOOKING EAST AT BLAST FURNACES NO. 3 AND No. 4 FROM CRAWFORD STREET IN THE CITY OF DUQUESNE. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  6. DETAIL VIEW OF BLAST FURNACE NO. 3 AREA BELOW BUSTLE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF BLAST FURNACE NO. 3 AREA BELOW BUSTLE PIPE, CINDER NOTCH IN CENTER, SLAG RUNNER IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  7. 58. LOOKING EAST DOROTHY SIX BLAST FURNACE WITH BRICK SHED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    58. LOOKING EAST DOROTHY SIX BLAST FURNACE WITH BRICK SHED No. 3 IN FOREGROUND ON RIGHT. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  8. 52. Winch located at base of No. 1 Furnace for ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    52. Winch located at base of No. 1 Furnace for pulling ladle cars from furnace to pig machine. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  9. 35. CARRIE FURNACE No. 6 AND CAST HOUSE. THE CARRIE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    35. CARRIE FURNACE No. 6 AND CAST HOUSE. THE CARRIE BOILER SHOP IS ON THE RIGHT, IN FRONT OF HOT BLAST STOVES. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  10. 22. DETAIL OBLIQUE VIEW NORTHWEST OF FURNACE 2, SHOWING GENERAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. DETAIL OBLIQUE VIEW NORTHWEST OF FURNACE 2, SHOWING GENERAL CONSTRUCTION. CONCRETE PAD AT LEFT IS SITE OF FORMER FURNACE USED TO HEAT URANIUM BILLETS. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  11. INTERIOR VIEW LOOKING NORTHEAST, SHOWING FURNACE NO. 1 (ca. 1910. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING NORTHEAST, SHOWING FURNACE NO. 1 (ca. 1910. Nameplate reads: "Heroult Electric Furnace, Capacity 6 tons, Built by American Bridge Company, Pencoyd, PA, No. 33") - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  12. 42. Casting floor, "B" furnace, pour in progress; mudgun is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. Casting floor, "B" furnace, pour in progress; mudgun is to right of furnace; operator takes temperature of iron in trough during pout. Looking south - Rouge Steel Company, 3001 Miller Road, Dearborn, Wayne County, MI

  13. 3. LOOKING WEST INSIDE ELECTRIC FURNACE BUILDING ON CHARGING FLOOR. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. LOOKING WEST INSIDE ELECTRIC FURNACE BUILDING ON CHARGING FLOOR. VIEW OF 7 1/2 TON CAPACITY ALLIANCE SIDE DOOR CHARGING MACHINE. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  14. INTERIOR VIEW WITH LADLE POURING MOLTEN IRON INTO QBOP FURNACE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH LADLE POURING MOLTEN IRON INTO Q-BOP FURNACE. - U.S. Steel, Fairfield Works, Q-Bop Furnace, North of Valley Road & West of Ensley, Pleasant Grove Road, Fairfield, Jefferson County, AL

  15. 15. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ON THE GROUND FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  16. 12. SOUTHWEST VIEW OF BASIC OXYGEN FURNACE No. 2 ON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. SOUTHWEST VIEW OF BASIC OXYGEN FURNACE No. 2 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  17. 13. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  18. 14. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 1 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 1 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  19. 3. INSIDE BATCH FURNACE BUILDING, VIEW LOOKING NORTH AT REGENERATIVE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. INSIDE BATCH FURNACE BUILDING, VIEW LOOKING NORTH AT REGENERATIVE BATCH FURNACES ON LEFT AND 5 TON CAPACITY CHARGING MACHINE ON RIGHT. - U.S. Steel Duquesne Works, 22-Inch Bar Mill, Along Monongahela River, Duquesne, Allegheny County, PA

  20. 5. LOOKING SOUTHWEST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. LOOKING SOUTHWEST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND FLOOR OF POURING AISLE. VIEW OF THE NATION'S FIRST VACUUM DEGASSING UNIT (1956). - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  1. Direct measurement of solids: High temperature sensing: Phase 2, Experimental development and testing on furnace-heated steel blocks

    SciTech Connect

    Lemon, D.K.; Daly, D.S.

    1985-12-01

    Using average velocity measurements to estimate average profile temperature shows promise and merits further investigation. The current generation of electromagnetic acoustic transducers (EMATs) can transmit and detect signals in steel below the magnetic transition temperature. Techniques for calibrating ultrasonic velocity to internal temperature need further development. EMATs are inadequate ultrasonic transmitters for these applications. A high-energy, pulsed laser capable of generating more intense ultrasonic signals should be investigated as a transmitter. Recommendations are given for further work.

  2. Possibilities of intense resource saving in electric furnace steelmaking

    NASA Astrophysics Data System (ADS)

    Platonov, I. V.; Kartavtsev, S. V.

    2013-12-01

    The application of a secondary energy resource in the form of the heat of liquid steel is considered for melting metal scrap used in a charge in electric furnace steelmaking. Temperature-heat curves are plotted for cooling of steel and melting of metal scrap. The possibilities of using melted scrap in electric furnace steel-making are analyzed.

  3. 1. GENERAL VIEW OF BLAST FURNACE PLANT, KNOWN AS THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL VIEW OF BLAST FURNACE PLANT, KNOWN AS THE CARRIE FURNACES, FROM THE TOP OF WATER TOWER. CARRIE FURNACES No. 6 AND No. 7 ARE ON THE LEFT, AND FURNACES No. 3 AND No. 4 ARE ON THE RIGHT. THE TOWN OF RANKIN IS IN THE BACKGROUND. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  4. Quantitative analysis of a complex metal carbide formed during furnace cooling of cast duplex stainless steel using EELS and EDS in the TEM.

    PubMed

    Kuimalee, Surasak; Chairuangsri, Torranin; Pearce, John T H; Edmonds, David V; Brown, Andrew P; Brydson, Rik M D

    2010-07-01

    In this work, a method to determine the atomic ratio of Mo and C within complex metal carbides using EELS in the TEM has been developed. The method is based on the determination of k-factors for given experimental conditions from the EEL spectra of Mo(2)C and MoO(3) standards, which had been independently checked by XRD and EPMA. Factors affecting the k(Mo/C) value of the Mo(2)C standard were also investigated and the value was shown to be insensitive to background subtraction window width but sensitive to prolonged irradiation and specimen thicknesses above a critical value. The method and k-factor obtained from the Mo(2)C standard was applied to spectra from a complex metal carbide precipitate formed during furnace cooling of a cast duplex stainless steel. Using EELS and EDS in the TEM, the composition was estimated to be (Cr(1.52)Fe(2.33)Mo(1.25)Ni(0.17)Si(0.46))C, which is close to M(6)C stoichiometry, and the structure was confirmed by electron diffraction. PMID:20299231

  5. Austenite recrystallization in Nb/V microalloyed steels

    SciTech Connect

    Michael, J.R.; Speer, J.G.; Hansen, S.S.

    1987-03-01

    Two Nb microalloyed steels containing 0.05 and 0.20 wt pct V were used in this study. The chemistries of these steels are shown in Table 1. The steels were vacuum induction melted as 136 kg ingots and hot rolled to a thickness of 1.0 cm. Specimens 2.5 cm x 7.6 cm were cut from the plates, retaining the original rolling direction, and thermocouple holes were drilled into the longitudinal faces of these specimens at mid-thickness. The specimens were reheated for 1 hour in an endothermic atmosphere at 1288/sup 0/C. Upon removal of the specimens from the reheat furnace, a sheathed thermocouple was inserted into the drilled hole. The temperature of the specimens was then monitored during air cooling until the desired rolling temperature of 954/sup 0/C was reached, at which time the specimens were deformed 50 pct in a rolling mill at an average strain rate of 10.2 s/sup -1/. Immediately after rolling, the specimens were transferred to a molten chloride salt bath and held for 10, 100, 1000, or 10,000 seconds at 843/sup 0/C, 954/sup 0/C, or 1066/sup 0/C, followed by brine quenching.

  6. GAS TURBINE REHEAT USING IN SITU COMBUSTION

    SciTech Connect

    D.M. Bachovchin; T.E. Lippert; R.A. Newby P.G.A. Cizmas

    2004-05-17

    In situ reheat is an alternative to traditional gas turbine reheat design in which fuel is fed through airfoils rather than in a bulky discrete combustor separating HP and LP turbines. The goals are to achieve increased power output and/or efficiency without higher emissions. In this program the scientific basis for achieving burnout with low emissions has been explored. In Task 1, Blade Path Aerodynamics, design options were evaluated using CFD in terms of burnout, increase of power output, and possible hot streaking. It was concluded that Vane 1 injection in a conventional 4-stage turbine was preferred. Vane 2 injection after vane 1 injection was possible, but of marginal benefit. In Task 2, Combustion and Emissions, detailed chemical kinetics modeling, validated by Task 3, Sub-Scale Testing, experiments, resulted in the same conclusions, with the added conclusion that some increase in emissions was expected. In Task 4, Conceptual Design and Development Plan, Siemens Westinghouse power cycle analysis software was used to evaluate alternative in situ reheat design options. Only single stage reheat, via vane 1, was found to have merit, consistent with prior Tasks. Unifying the results of all the tasks, a conceptual design for single stage reheat utilizing 24 holes, 1.8 mm diameter, at the trailing edge of vane 1 is presented. A development plan is presented.

  7. Rolling in the modulated reheating scenario

    SciTech Connect

    Kobayashi, Naoya; Kobayashi, Takeshi; Erickcek, Adrienne L. E-mail: takeshi@cita.utoronto.ca

    2014-01-01

    In the modulated reheating scenario, the field that drives inflation has a spatially varying decay rate, and the resulting inhomogeneous reheating process generates adiabatic perturbations. We examine the statistical properties of the density perturbations generated in this scenario. Unlike earlier analyses, we include the dynamics of the field that determines the inflaton decay rate. We show that the dynamics of this modulus field can significantly alter the amplitude of the power spectrum and the bispectrum, even if the modulus field has a simple potential and its effective mass is smaller than the Hubble rate. In some cases, the evolution of the modulus amplifies the non-Gaussianity of the perturbations to levels that are excluded by recent observations of the cosmic microwave background. Therefore, a proper treatment of the modulus dynamics is required to accurately calculate the statistical properties of the perturbations generated by modulated reheating.

  8. Cupola Furnace Computer Process Model

    SciTech Connect

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  9. Quantifying the reheating temperature of the universe

    NASA Astrophysics Data System (ADS)

    Mazumdar, Anupam; Zaldvar, Bryan

    2014-09-01

    The aim of this paper is to determine an exact definition of the reheat temperature for a generic perturbative decay of the inflaton. In order to estimate the reheat temperature, there are two important conditions one needs to satisfy: (a) the decay products of the inflaton must dominate the energy density of the universe, i.e. the universe becomes completely radiation dominated, and (b) the decay products of the inflaton have attained local thermodynamical equilibrium. For some choices of parameters, the latter is a more stringent condition, such that the decay products may thermalise much after the beginning of radiation-domination. Consequently, we have obtained that the reheat temperature can be much lower than the standard-lore estimation. In this paper we describe under what conditions our universe could have efficient or inefficient thermalisation, and quantify the reheat temperature for both the scenarios. This result has an immediate impact on many applications which rely on the thermal history of the universe, in particular gravitino abundance. Instant thermalisation: when the inflaton decay products instantly thermalise upon decay. Efficient thermalisation: when the inflaton decay products thermalise right at the instant when radiation epoch starts dominating the universe. Delayed thermalisation: when the inflaton decay products thermalise deep inside the radiation dominated epoch after the transition from inflaton-to-radiation domination had occurred. This paper is organised as follows. In Section 2 we set the stage and write down the relevant equations for our analysis. The standard lore about the reheating epoch is briefly commented in Section 3. Section 4 is devoted to present our analysis, in which we study the conditions under which the plasma attains thermalisation. Later on, in Section 5 we discuss the concept of reheat temperature such as to properly capture the issues of thermalisation. Finally, we conclude in Section 6.

  10. Fugacity and Reheating of Primordial Neutrinos

    NASA Astrophysics Data System (ADS)

    Birrell, Jeremiah; Yang, Cheng-Tao; Chen, Pisin; Rafelski, Johann

    2013-12-01

    We clarify in a quantitative way the impact that distinct chemical Tc and kinetic Tk freeze-out temperatures have on the reduction of the neutrino fugacity ?? below equilibrium, i.e. ??<1, and the increase of the neutrino temperature T? via partial reheating. We establish the connection between ?? and Tk via the modified reheating relation T?(??)/T?, where T? is the temperature of the background radiation. Our results demonstrate that one must introduce the chemical nonequilibrium parameter, i.e. the fugacity, ??, as an additional standard cosmological model parameter in the evaluation of CMB fluctuations as its value allows measurement of Tk.

  11. MicroNiobium Alloy Approach in Medium and High Carbon Steel Bar, Plate and Sheet Products

    NASA Astrophysics Data System (ADS)

    Jansto, Steven G.

    2014-04-01

    The recently developed application of the MicroNiobium Alloy Approach in medium- and high-carbon steel long products, sheets, and plate steels enhances both the metallurgical properties and processability, as well as reducing the operational cost per tonne of production. The process and product metallurgy improvements relate to the Nb-pinning effect of the austenite grain boundaries. The metallurgical mechanism of the MicroNiobium Alloy Approach is related to the retardation of austenite grain coarsening during reheat furnace soaking of the billets, slabs, or shapes before rolling. Variable grain size is induced by temperature fluctuations and inhomogeneity during the heating of the slabs in the reheat furnace. Such fluctuations can occur because of variations in the air- to gas-ratio, directly affecting the adiabatic flame temperature and heat input into the slabs. This approach contributes to the achievement of an ultrafine grain, homogeneous higher carbon microstructures that exhibit superior toughness, high strength, less mechanical property variation in the final hot-rolled product, and reduced cost of quality. The reduced cost of quality far exceeds the additional alloy cost for the Nb addition.

  12. Raceway control with oxygen, steam and coal for stable blast furnace operation

    SciTech Connect

    Chatterjee, L.M.

    1996-12-31

    Tata Steel operates seven blast furnaces at its Jamshedpur works. Coal injection was introduced in the three larger furnaces starting in 1991, and coal tar injection was commissioned in the A blast furnace in June, 1996. Presently, a coal injection level of 130 kg/thm has been achieved at G blast furnace, which is the newest and the largest among all blast furnaces at Tata Steel. The paper discusses the operational features of the blast furnaces at Tata Steel, practical limits of fuel injection, the philosophy of the control of raceway conditions, and experience with fuel injection at Tata Steel.

  13. Curvaton reheating in a logamediate inflationary model

    SciTech Connect

    Campo, Sergio del; Herrera, Ramon; Saavedra, Joel; Campuzano, Cuauhtemoc; Rojas, Efrain

    2009-12-15

    In a logamediate inflationary universe model we introduce the curvaton field in order to bring this inflationary model to an end. In this approach we determine the reheating temperature. We also outline some interesting constraints on the parameters that describe our models. Thus, we give the parameter space in this scenario.

  14. Thermal Goldstino production with low reheating temperatures

    NASA Astrophysics Data System (ADS)

    Monteux, Angelo; Shin, Chang Sub

    2015-08-01

    We discuss thermal production of (pseudo) Goldstinos, the Goldstone fermions emerging from (multiple) SUSY-breaking sectors, when the reheating temperature is well below the superpartner masses. In such a case, the production during the matter-dominated era induced by the inflaton decay stage is more important than after reheating. Depending on the SUSY-breaking scale, Goldstinos are produced by a freeze-in or freeze-out mechanism via 1 ?2 decays and inverse decays. We solve the Boltzmann equation for the momentum distribution function of the Goldstino. In the freeze-out case, Goldstinos maintain chemical equilibrium far after they are kinetically decoupled by elastic scatterings and, consequently, Goldstinos with different momentum decouple at different temperatures. As a result, their momentum distribution function shows a peculiar shape, and the final yield is smaller than if kinetic equilibrium were assumed. We revisit the cosmological implications in both R -parity-conserving and R -parity-violating supersymmetric scenarios. For the former, thermally produced Goldstinos can still be abundant enough to be dark matter at present times even if the reheating temperature is low, of order 1 GeV. For the latter, if the reheating temperature is low, of order 0.1-1 GeV, they are safe from the BBN constraints.

  15. No-reheat air-conditioning

    NASA Technical Reports Server (NTRS)

    Obler, H. D.

    1980-01-01

    Air conditioning system, for environmentally controlled areas containing sensitive equipment, regulates temperature and humidity without wasteful and costly reheating. System blends outside air with return air as dictated by various sensors to ensure required humidity in cooled spaces (such as computer room).

  16. Rebuilding of Rautaruukki blast furnaces

    SciTech Connect

    Kallo, S.; Pisilae, E.; Ojala, K.

    1997-12-31

    Rautaruukki Oy Raahe Steel rebuilt its blast furnaces in 1995 (BF1) and 1996 (BF2) after 10 year campaigns and production of 9,747 THM/m{sup 3} (303 NTHM/ft{sup 3}) and 9,535 THM/m{sup 3} (297 NTHM/ft{sup 3}), respectively. At the end of the campaigns, damaged cooling system and shell cracks were increasingly disturbing the availability of furnaces. The goal for rebuilding was to improve the cooling systems and refractory quality in order to attain a 15 year campaign. The furnaces were slightly enlarged to meet the future production demand. The blast furnace control rooms and operations were centralized and the automation and instrumentation level was considerably improved in order to improve the operation efficiency and to reduce manpower requirements. Investments in direct slag granulation and improved casthouse dedusting improved environmental protection. The paper describes the rebuilding.

  17. VIEW LOOKING NORTH, VIEW OF BLAST FURNACE NO. 2 (LEFT) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING NORTH, VIEW OF BLAST FURNACE NO. 2 (LEFT) SHARING THE SAME CAST HOUSE WITH BLAST FURNACE NO. 1. ORE BRIDGE & BLOWER HOUSE TO RIGHT, HULETT CAR DUMPER IS IN LEFT FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  18. EXTERIOR VIEW, NO. 3 CAST HOUSE CENTER AND BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, NO. 3 CAST HOUSE CENTER AND BLAST FURNACE NO. 3 (JANE FURNACE)/ORE BRIDGE TO THE RIGHT, WITH SINTERING PLANT CONVEYORS & TRANSFER HOUSE IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  19. 6. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES ARE THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  20. 56. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES IS THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  1. 57. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    57. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES IS THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  2. Furnace assembly

    DOEpatents

    Panayotou, Nicholas F. (Kennewick, WA); Green, Donald R. (Richland, WA); Price, Larry S. (Pittsburg, CA)

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  3. Characteristics of a direct flame-fired annealing furnace

    SciTech Connect

    Kojima, Toshio

    1997-04-01

    The No. 3 continuous annealing and pickling line with a direct flame vertical furnace, incorporating a flexible furnace control, has been designed to achieve improvement in product quality, operating cost and productivity. The actual capability index indicates a smooth operation: the productivity with ferritic type steel is higher than with austenitic. The development and introduction of the new large vertical furnace, coupled with the development of the flexible furnace control, has contributed to the technique of operating annealing furnaces at high temperatures of more than 1,000 C. It has enhanced the production of stainless steel together with a reduction in cost.

  4. Recent developments in electric arc furnace operation

    NASA Astrophysics Data System (ADS)

    Morris, A. S.

    1983-06-01

    The provision of water cooled electric arc furnace walls and roofs, the increased use of iron pellets in the raw material charge, the use of solid state devices in electrode drive systems and the application of digital control are discussed. Integration of computer control of the separate aspects of arc furnace operation into an optimal direct digital control strategy for the furnace is considered. Use of dc plasma torches as an alternative to the ac electric arc as an energy source is forecast. Potential advantages of these include reduced energy costs, use of nonconsumable electrodes, and noncontamination of steel by electrodes. An operational 40 tonne dc plasma torch furnace is reported.

  5. Blast furnace repairs, relines and modernizations

    SciTech Connect

    Carpenter, J.A.; Swanson, D.E; Chango, R.F. . Burns Harbor Div.)

    1994-09-01

    Bethlehem Steel's Burns Harbor Div. operates two 89,000-cu ft blast furnaces, D and C, built in 1969 and 1972. These furnaces have been in the forefront of blast furnace performance since they were blown-in. To maintain a credible operation throughout the past 25 years their performance has been improved continuously. Production was increased approximately 3%/year while fuel rate decreased 1%/year. This presentation summarizes the early repairs, relines and improvements that have sustained and enhanced the furnace's performance. The fourth reline of both furnaces will be discussed in detail. As part of the 1991 reline of D furnace its lines were improved and modern penstocks installed. The bosh, tuyere jacket, hearth jacket and both cast floors were replaced. The furnace now has a larger hearth making it easier to control and, liquid level is no longer a problem when pulling the wind to shut down. The new cast floor with its increased trough length has much improved separation of slag from iron and lowered refractory consumption. Since the cast floors on D furnace were changed, there has been a reduction in accidents and absenteeism. This may be related to the change in work practices on the new cast floors. The 1994 reline of C furnace incorporates those improvements made on D furnace in 1991. In addition, C furnace will have high-density cooling which is expected to double its campaign from 6 to 12 years, without interim repairs.

  6. The d-c shaft furnace

    SciTech Connect

    Haissig, M. )

    1994-05-01

    A recent projection of world steel production by process through the year 2000 illustrates a general consensus that electric arc furnace production will continue to increase and represent a greater proportion of total steel produced. State of the art technology is being applied to meet the increasing volume and quality demands with the continuing objectives being the production of high-quality product at the lowest possible cost. In this article, the integration of two state-of-the-art technologies into the d-c shaft furnace process is discussed: the direct current arc furnace; and scrap preheating. The d-c shaft furnace, with scrap preheating capability, provides the potential for not only major increases in production rate but also significant reductions in energy and electrode consumption in comparison with a conventional d-c furnace of similar physical and electrical characteristics.

  7. General view of blast furnace "A"; looking southeast; The building ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    General view of blast furnace "A"; looking southeast; The building to the right is the crucible steel building - Bethlehem Steel Corporation, South Bethlehem Works, Blast Furnace "A", Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  8. 19. MOLTEN IRON FLOWS INTO A 'BOTTLE' AT FURNACE NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. MOLTEN IRON FLOWS INTO A 'BOTTLE' AT FURNACE NO. 1. THE IRON WILL BE TRANSPORTED BY RAIL TO THE OPEN HEARTH OR BASIC OXYGEN FURNACES, WHERE IT IS A MAJOR COMPONENT IN THE PRODUCTION OF STEEL. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  9. Moisture separator reheater with round tube bundle

    SciTech Connect

    Byerley, W. M.

    1984-11-27

    A moisture separator reheater having a central chamber with cylindrical wall protions and a generally round tube bundle, the tube bundle having arcuate plates disposed on each side of the bundle which form a wrapper on each side of the bundle and having a tongue and groove juncture between the wrapper and cylindrical wall portions to provide a seal therebetween and a track for installing and removing the tube bundle from the central chamber.

  10. Monitoring power system response to UHP arc furnace operations

    SciTech Connect

    Sharma, C.; Julien, K.S. . Dept. of Electrical and Computer Engineering)

    1994-01-01

    This article reports on the use of a PC based data acquisition and analysis system for monitoring response of a power system to the operation of two electric arc furnaces. The topics of the article include a description of the steel complex, the data acquisition system, monitoring one furnace ramping up, monitoring loss of one furnace, monitoring loss of two furnaces, and the results of monitoring and analysis.

  11. Primordial magnetic field amplification from turbulent reheating

    SciTech Connect

    Calzetta, Esteban; Kandus, Alejandra E-mail: kandus@uesc.br

    2010-08-01

    We analyze the possibility of primordial magnetic field amplification by a stochastic large scale kinematic dynamo during reheating. We consider a charged scalar field minimally coupled to gravity. During inflation this field is assumed to be in its vacuum state. At the transition to reheating the state of the field changes to a many particle/anti-particle state. We characterize that state as a fluid flow of zero mean velocity but with a stochastic velocity field. We compute the scale-dependent Reynolds number Re(k), and the characteristic times for decay of turbulence, t{sub d} and pair annihilation t{sub a}, finding t{sub a} << t{sub d}. We calculate the rms value of the kinetic helicity of the flow over a scale L and show that it does not vanish. We use this result to estimate the amplification factor of a seed field from the stochastic kinematic dynamo equations. Although this effect is weak, it shows that the evolution of the cosmic magnetic field from reheating to galaxy formation may well be more complex than as dictated by simple flux freezing.

  12. Sawdust furnace

    SciTech Connect

    Swistun, G.K.

    1981-09-15

    A sawdust-burning furnace is described that is comprised of an inner shell, an outer shell disposed approximately 1 inch from the inner shell, a bottom member and a cover member, an air intake from the base thereof, an exhaust aperture, means to place sawdust therein with a primary channel and inverted cone-shaped burning area, and a flame deflector having legs adapted to rest upon the sawdust while burning is taking place.

  13. 49. Taken from highline; "McKinley hat" remains on "B" furnace; ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    49. Taken from high-line; "McKinley hat" remains on "B" furnace; no longer used, "McKinley hat was open receptacle with bell below. Hat carried charge to furnace top, dumping it to bell; bell locked onto furnace top, dropping charge into furnace. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, Wayne County, MI

  14. Gas Turbine Reheat Using In-Situ Combustion

    SciTech Connect

    R.A. Newby; D.M. Bachovchin; T.E. Lippert

    2004-04-29

    Siemens Westinghouse Power Corporation (SWPC) is developing in-situ reheat (fuel injection via airfoil injection) as a means for increasing cycle efficiency and power output, with possibly reduced emissions. This report discusses engineering cycle evaluations on various reheat approaches, using GateCycle and ChemCad software simulations of typical F-class and G-class engines, modified for alternative reheat cycles. The conclusion that vane 1 reheat offers the most advantageous design agrees with the conclusions of the detailed chemical kinetics (Task 2) as verified by high temperature testing (Task 3) and Blade path CFD (Task 1) tasks. The second choice design option (vane 2 reheat after vane 1 reheat) is also validated in all tasks. A conceptual design and next recommended development tasks are presented.

  15. Crystal Furnace

    NASA Technical Reports Server (NTRS)

    1985-01-01

    A "melt recharging" technique which eliminates the cooldown and heating periods in a crystal "growing" crucible, resulted from a Jet Propulsion Laboratory (JPL)/Kayex Corporation program. Previously, the cost of growing the silicon solar cells had been very high. The JPL/Kayex system improved productivity by serially growing crystals from the same crucible using a melt recharger which made it possible to add raw silicon to an operating crucible. An isolation value, developed by Kayex, allowed the hopper to be lowered into the crucible without disturbing the inert gas atmosphere. The resulting product, a CG6000 crystal growing furnace, has become the company's major product.

  16. Bounds on very low reheating scenarios after Planck

    NASA Astrophysics Data System (ADS)

    de Salas, P. F.; Lattanzi, M.; Mangano, G.; Miele, G.; Pastor, S.; Pisanti, O.

    2015-12-01

    We consider the case of very low reheating scenarios [TRH˜O (MeV ) ] with a better calculation of the production of the relic neutrino background (with three-flavor oscillations). At 95% confidence level, a lower bound on the reheating temperature TRH>4.1 MeV is obtained from big bang nucleosynthesis, while TRH>4.7 MeV from Planck data (allowing neutrino masses to vary), the most stringent bound on the reheating temperature to date. Neutrino masses as large as 1 eV are possible for very low reheating temperatures.

  17. Increasing blast furnace productivity. Is there a universal solution for all blast furnaces?

    SciTech Connect

    Chaubal, P.C.; Ranade, M.G.

    1997-12-31

    In the past few years there has been a major effort in the integrated plants in the US to increase blast furnace productivity. Record production levels have been reported by AK Steel using direct reduced/hot briquetted iron (DRI/HBI) and high levels of natural gas (NG)-oxygen injection at their Middletown blast furnace. Similarly, US Steel-Gary No. 13 reported high productivity levels with PCI and oxygen enrichment. A productivity of 6 NTHM/day/100 ft{sup 3}WV was the norm in the past, but today levels higher than 11 NTHM/day/100ft{sup 3}WV have been reached on a sustained basis. These high productivity levels have been an important aspect of facility rationalization efforts, as companies seek to maximize their throughput while reducing costs. Hot metal demand in a particular plant depends on downstream capabilities in converting hot metal to saleable steel. Single vs. multi-furnace plants may have different production requirements for each facility. Business cycles may influence productivity requirements from different furnaces of a multiple furnace plant, more so for those considered as swing furnaces. Therefore, the production requirement for individual blast furnaces is different for different plants. In an effort to understand productivity improvement methods, calculations were made for a typical 8 m hearth diameter furnace using data and experience gathered on Inland`s operation. Here the authors present the results obtained in the study.

  18. Leptogenesis and reheating in complex hybrid inflation

    SciTech Connect

    Martinez-Prieto, Carlos; Delepine, David; Urena-Lopez, L. Arturo

    2010-02-01

    We study the transformation into a baryon asymmetry of a charge initially stored in a complex (waterfall) scalar field at the end of a hybrid inflation phase as described by Delepine, Martinez, and Urena-Lopez [Phys. Rev. Lett. 98, 161302 (2007)]. The waterfall field is coupled to right-handed neutrinos, and is also responsible for their Majorana masses. The charge is finally transferred to the leptons of the standard model through the decay of the right-handed neutrinos without introducing new CP violating interactions. Other needed processes, like the decay of the inflaton field and the reheating of the Universe, are also discussed in detail.

  19. EXTERIOR VIEW LOOKING WEST,BLAST FURNACE TO THE RIGHT, ORE YARD ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW LOOKING WEST,BLAST FURNACE TO THE RIGHT, ORE YARD TO THE CENTER, HEYL & PATTERSON CAR DUMPER TO THE LEFT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  20. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    SciTech Connect

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  1. INTERIOR VIEW SHOWING QBOP FURNACE IN BLOW. OXYGEN AND NATURAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING Q-BOP FURNACE IN BLOW. OXYGEN AND NATURAL GAS ARE BLOWN INTO THE FURNACE THROUGH THE TUYERES TO CHARGE 460,000 LBS. OF HOT METAL, 100,000 LBS. OF SCRAP WITH 30,000 LBS. OF LIME. BLOW TIME IS 16 MINUTES. THE TIME TO BLOW AND TAP THE FURNACES OF THE RESULTING 205,000 TONS OF STEEL AND SLAG IS 35 MINUTES. - U.S. Steel, Fairfield Works, Q-Bop Furnace, North of Valley Road & West of Ensley, Pleasant Grove Road, Fairfield, Jefferson County, AL

  2. Equation-of-state parameter for reheating

    NASA Astrophysics Data System (ADS)

    Muoz, Julian B.; Kamionkowski, Marc

    2015-02-01

    Constraints to the parameters of inflation models are often derived assuming some plausible range for the numbere.g., Nk=46 to Nk=60 of e -folds of inflation that occurred between the time that our current observable Universe exited the horizon and the end of inflation. However, that number is, for any specific inflaton potential, related to an effective equation-of-state parameter wre and temperature Tre, for reheating. Although the physics of reheating is highly uncertain, there is a finite range of reasonable values for wre. Here we show that, by restricting wre to this range, more stringent constraints to inflation-model parameters can be derived than those obtained from the usual procedure. To do so, we focus in this work in particular on natural inflation and inflation with a Higgs-like potential and on power-law models as limiting cases of those. As one example, we show that the lower limit to the tensor-to-scalar ratio r , derived from current measurements of the scalar spectral index, is about 20%-25% higher (depending on the model) with this procedure than with the usual approach.

  3. Tube support for moisture separator reheater

    SciTech Connect

    Sabatino, R.A.

    1987-08-11

    In combination with a moisture separator reheater for a nuclear steam generating power plant, a reheater is described comprising: a sealed elongated substantially horizontal tubular shell member, a cycle fluid inlet passing through the shell member in predetermined position, mositure separator means positioned within the shell member proximate the bottom portion thereof, heat exchanger means comprising a plurality of elongated metallic U-shaped members disposed substantially within the shell member, a tube sheet member supporing the U-shaped tube members at one end thereof. The improvement consists of: the tube support member means proximate the U-bend portion of the U-shaped tube members each comprising an upper movable tube support member and a lower immovable tube support member, the remainder of the tube support means being immovable, the upper movable tube support member spacing and supporting the top leg portions of the U-shaped tube members, the lower immovable tube support member spacing and supporting the bottom leg portions of the U-shaped tube members, whereby the top leg portions of the U-shaped tube members proximate the U-bend are permitted to move to compensate for any increase in radius in the U-bend portion of the U-shaped tube member due to thermal expansion.

  4. Furnace afterburner

    SciTech Connect

    Angelo, J.F. II

    1987-01-13

    An afterburner is described for the exhaust effluvia of a furnace, which exhaust contains combustible material, the afterburner comprising: a. an elongated, generally cylindrical combustion chamber having an inlet for the exhaust at or adjacent one end thereof, and an outlet at or adjacent its other end, b. means operable to induce a draft through the combustion chamber from its inlet to its outlet, c. a series of air nozzles disposed to direct jets of air into the interior of the combustion chamber. Certain nozzles are arranged to direct air jets into the combustion chamber substantially tangentially thereto in a clockwise direction, and the remainder of the nozzles and arranged to direct air jets into the chamber substantially tangentially thereto in a counter-clockwise direction, whereby to induce turbulence within the chamber to intermix the air and the exhaust thoroughly, and d. means operable to deliver air to the air nozzles.

  5. Shougang No. 2 blast furnace enlargement

    SciTech Connect

    Wang, Z.Z. )

    1994-09-01

    Shougang is expanding to become a 10 million ton/year steel plant in 1995. In 1990, the capacity of Shougang No. 2 blast furnace was enlarged from 1,327 to 1,726 cu meters. The project consisted of building a new furnace on the old site while maintaining the operation of the old furnace. The project was completed in 188 calendar days, 3 days ahead of schedule. Shougang has a large, comprehensive technical force that includes design, construction and production. Most of the equipment and instrumentation, both mechanical and electrical, were fabricated by Shougang personnel. The future increase in capacity of No. 1, 3 and 4 blast furnaces will exceed that of No. 2 furnace.

  6. Profiles in garbage: Steel cans

    SciTech Connect

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  7. Reheating the D-brane universe via instant preheating

    SciTech Connect

    Panda, Sudhakar; Sami, M.; Thongkool, I.

    2010-05-15

    We investigate a possibility of reheating in a scenario of D-brane inflation in a warped deformed conifold background which includes perturbative corrections to throat geometry sourced by a chiral operator of dimension 3/2 in the conformal field theory. The effective D-brane potential, in this case, belongs to the class of nonoscillatory models of inflation for which the conventional reheating mechanism does not work. We find that gravitational particle production is inefficient and leads to reheating temperature of the order of 10{sup 8} GeV. We show that instant preheating is quite suitable to the present scenario and can easily reheat the universe to a temperature which is higher by about 3 orders of magnitude than its counterpart associated with gravitational particle production. The reheating temperature is shown to be insensitive to a particular choice of inflationary parameters suitable to observations.

  8. Waste product profile: Steel cans

    SciTech Connect

    Miller, C.

    1996-07-01

    Steel cans are made from tinplate steel, which is produced in basic oxygen furnaces. A thin layer of tin is applied to the can`s inner and outer surfaces to prevent rusting and protect food and beverage flavors. As a result, steel cans are often called tin cans. Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. Continued decreases in the amount of tin used in steel cans has lessened the importance of this market. Foundries use scrap as a raw material in making castings and molds for industrial users.

  9. Oxygen distribution for the oxidation of metallic bath components in the oxidation period during the heat of 08Kh18N10T steel in a 20-t arc furnace

    NASA Astrophysics Data System (ADS)

    Muruev, S. V.; Shil'nikov, E. V.; Paderin, S. N.

    2015-06-01

    The stabilization of introduction of oxygen into a furnace during the oxidation period in all heats of 08Kh18N10T steel by automatic maintaining the gas pressure in an oxygen line at a level of 14 atm and the use of an oxygen meter make it possible to determine the actual oxygen flow rate; to calculate this flow rate for each experimental heat; to estimate the degree of oxygen assimilation for oxidation reactions as a function of the carbon concentration in a metal at the end of the oxidation period of heat; and to calculate oxygen distribution for the oxidation of C, Si, Mn, and Cr in a metallic solution. The results of measuring emf with oxygen sensors at the beginning, middle, and end of the oxidation period for experimental heats are used to calculate the actual oxygen activities in the metal. In all experimental heats, the oxygen activity increases with decreasing carbon concentration.

  10. Minimizing Reheat Energy Use in Laboratories

    SciTech Connect

    Frenze, David; Mathew, Paul; Morehead, Michael; Sartor, Dale; Starr Jr., William

    2005-11-29

    HVAC systems that are designed without properly accounting for equipment load variation across laboratory spaces in a facility can significantly increase simultaneous heating and cooling, particularly for systems that use zone reheat for temperature control. This best practice guide describes the problem of simultaneous heating and cooling resulting from load variations, and presents several technological and design process strategies to minimize it. This guide is one in a series created by the Laboratories for the 21st century ('Labs21') program, a joint program of the U.S. Environmental Protection Agency and U.S. Department of Energy. Geared towards architects, engineers, and facilities managers, these guides provide information about technologies and practices to use in designing, constructing, and operating safe, sustainable, high-performance laboratories.

  11. VIEW OF THE #67 HOLDING FURNACE POURING AT #04 COPPER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF THE #67 HOLDING FURNACE POURING AT #04 COPPER STATION IN THE CASTING SHOP. (OTHER UNITS MELT BRASS ALLOYS.) THIS IS THE SOUTHERNMOST FURNACE OF THE FOUR PRESENTLY IN SITU. THE CURRENT CASTING SHOP WAS CONSTRUCTED DURING THE EARLY 1970'S, REPLACING THE ORIGINAL PRE-WWI FACILITY. STATIONS #02, 03, AND 04 EACH CONSIST OF A HOLDER FLANKED BY A PAIR OF 800 KW ELECTRIC MELTERS. THE HOLDER IS REHEATED AT 85,000 LBS. SHAKER BOX, LOCATED AT THE REAR OF EACH MELTER SUPPLY THE MIXTURE OF INGREDIENTS REQUIRED FOR EACH PARTICULAR ALLOY. ONE MEMBER OF THE THREE-MAN CASTING TEAMS IS RESPONSIBLE FOR SHAKING METAL INTO THE MELTERS. IN THE LOWER RIGHT ARE SHOWN THE MOLD STORAGE AREA AND THE FURNACE BUILDERS' AREA FOR CHIPPING AND REBRICKING OFF-LINE UNITS. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  12. 17. DETAIL OF THE REMAINS OF BLAST FURNACE No. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    17. DETAIL OF THE REMAINS OF BLAST FURNACE No. 2 LOOKING EAST. THE BUSTLE PIPE IS VISIBLE ACROSS THE CENTER OF THE IMAGE. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  13. VIEW FROM THE SOUTH OF THE #2 BLAST FURNACE AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE SOUTH OF THE #2 BLAST FURNACE AND CASTING SEED ON THE LEFT, THE #1 BLAST FURNACE AND CASTING SHED ON THE RIGHT, AND THE STOVES, BOILERS, AND AUXILIARY EQUIPMENT IN THE CENTER. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  14. 5. SOUTHERN VIEW OF BLAST FURNACES No. 3, No. 4, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. SOUTHERN VIEW OF BLAST FURNACES No. 3, No. 4, AND No. 6, WITH ORE YARD IN THE FOREGROUND. BUILDING ON THE LEFT IS THE CENTRAL BOILER HOUSE. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  15. 15. NORTHERN VIEW OF THE REMAINS OF BLAST FURNACE No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. NORTHERN VIEW OF THE REMAINS OF BLAST FURNACE No. 2 IN LOWER CENTER OF PHOTO AT THE BASE OF HOT BLAST STOVES. HOIST HOUSE No. 2 IS ON THE LEFT. (Martin Stupich) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  16. 15. Photocopied June 1978. WHEEL HOUSE RUINS OF 'NEW' FURNACE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. Photocopied June 1978. WHEEL HOUSE RUINS OF 'NEW' FURNACE. SEGMENT GEAR REMNANTS VISIBLE STANDING IN WHEEL PIT IN FOREGROUND. SOURCE: MCINTYRE DEVELOPMENT, NL INDUSTRIES, TAHAWUS, N.Y. - Adirondack Iron & Steel Company, New Furnace, Hudson River, Tahawus, Essex County, NY

  17. 11. Photocopied June 1978. HOT BLAST STOVE ON 'NEW' FURNACE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. Photocopied June 1978. HOT BLAST STOVE ON 'NEW' FURNACE. NOTE DOWNCOMER ON LEFT AND DAMPERS ON CHIMNEYS. CA. 1906. SOURCE: MACINTYRE DEVELOPMENT, NL INDUSTRIES, TAHAWUS, N.Y. - Adirondack Iron & Steel Company, New Furnace, Hudson River, Tahawus, Essex County, NY

  18. INTERIOR VIEW WITH SCRAP HAULER DUMPING SCRAP INTO QBOP FURNACE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW WITH SCRAP HAULER DUMPING SCRAP INTO Q-BOP FURNACE. SCRAP HAULER IS GREGORY JACKS. FURNACEMAN IS VINCENT MOREL. - U.S. Steel, Fairfield Works, Q-Bop Furnace, North of Valley Road & West of Ensley, Pleasant Grove Road, Fairfield, Jefferson County, AL

  19. 12. INTERIOR VIEW OF SINGLE BAY SLOTTED TYPE FURNACE (LEFT) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. INTERIOR VIEW OF SINGLE BAY SLOTTED TYPE FURNACE (LEFT) AND CHAMBERSBURG DROP HAMMER OPERATED BY JEFF HOHMAN (RIGHT); THE FURNACE IS USED TO PRE-HEAT THE STEEL PRIOR TO FORGING, TOOL IS POST HOLE DIGGER WITH TAMPING BAR - Warwood Tool Company, Foot of Nineteenth Street, Wheeling, Ohio County, WV

  20. Looking east at the basic oxygen furnace building with gas ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking east at the basic oxygen furnace building with gas cleaning plants in foreground on the left and the right side of the furnace building. - U.S. Steel Edgar Thomson Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Braddock, Allegheny County, PA

  1. 11. SOUTHWEST VIEW OF BASIC OXYGEN FURNACES No. 1 AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. SOUTHWEST VIEW OF BASIC OXYGEN FURNACES No. 1 AND No. 2 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  2. 8. QUENCHING MECHANISM FOR THE CONTINUOUS ELECTRIC FURNACE HEAT TREATING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. QUENCHING MECHANISM FOR THE CONTINUOUS ELECTRIC FURNACE HEAT TREATING LINE AT THE HEAT TREATMENT PLANT OF THE DUQUESNE WORKS. - U.S. Steel Duquesne Works, Heat Treatment Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  3. 15. DETAILED OBLIQUE VIEW SOUTHWEST OF FURNACE 1, SHOWING COUNTERWEIGHTED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. DETAILED OBLIQUE VIEW SOUTHWEST OF FURNACE 1, SHOWING COUNTER-WEIGHTED PIVOT ARMS TO RAISE AND LOWER DOORS. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  4. 39. Detail view of No. 2 Furnace iron runner; rod ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    39. Detail view of No. 2 Furnace iron runner; rod or poker at right was used to unplug iron notch. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  5. 19. DETAILED OBLIQUE VIEW SOUTHSOUTHEAST OF FURNACE 2, SHOWING PLATFORM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. DETAILED OBLIQUE VIEW SOUTH-SOUTHEAST OF FURNACE 2, SHOWING PLATFORM AT UPPER LEFT HOLDING PULLEY SYSTEM AND ELECTRIC MOTOR TO ACTIVATE DOORS. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  6. 38. Base of No. 2 Furnace showing iron runner to ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. Base of No. 2 Furnace showing iron runner to ladle car on floor of casting shed. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  7. DETAIL VIEW OF THE #2 BLAST FURNACE AND SKIP HOIST. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF THE #2 BLAST FURNACE AND SKIP HOIST. DUST CATCHER IS AT THE RIGHT. VIEW IS FROM THE EAST. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  8. VIEW FACING EAST, VIEW FROM RIVER OF BLAST FURNACE NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FACING EAST, VIEW FROM RIVER OF BLAST FURNACE NO. 3. DORR THICKENER & ORE BRIDGE AT LEFT, HOT BLAST STOVES & DUST CATCHER CENTER, CAST HOUSE AT RIGHT. - Pittsburgh Steel Company, Monessen Works, Donner Avenue, Monessen, Westmoreland County, PA

  9. 47. No. 4 hot blast stove, furnace "A", showing checkerwork ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    47. No. 4 hot blast stove, furnace "A", showing checkerwork askew after collapse of support posts. Note pattern of checkerwork refractories. looking west - Rouge Steel Company, 3001 Miller Road, Dearborn, Wayne County, MI

  10. INTERIOR VIEW LOOKING EAST, SHOWING HEROULT NO. 2 FURNACE (ca. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING EAST, SHOWING HEROULT NO. 2 FURNACE (ca. 1920) AND DETAIL OF CABLES AND BUS BARS (which convey power to electrodes) - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  11. INTERIOR VIEW LOOKING SOUTHWEST SHOWING NO. 1 FURNACE. TO RIGHT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING SOUTHWEST SHOWING NO. 1 FURNACE. TO RIGHT ARE D.C. MOTORS (which raise and lower the bus bars) - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  12. INTERIOR VIEW LOOKING SOUTHWEST, SHOWING HEROULT NO. 2 FURNACE (ca. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING SOUTHWEST, SHOWING HEROULT NO. 2 FURNACE (ca. 1920) AND DC MOTORS (which raise and lower the bus bars) - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  13. 102. Giullotine type gate (inclosed position to regulate furnace exhaust ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    102. Giullotine type gate (inclosed position to regulate furnace exhaust gases to stoves during heating cycle. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  14. 33. View from east of bottom of No. 2 Furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. View from east of bottom of No. 2 Furnace skip-hoist with stock-bin trestle in background. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  15. 26. Photocopy of photograph. IRON PLANT, BLAST FURNACE BEING TAPPED, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    26. Photocopy of photograph. IRON PLANT, BLAST FURNACE BEING TAPPED, 1901. (From the university of Washington Northwest collection, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  16. 38. DETAIL OF COOLING WATER BOOSTER PUMP FOR OXYGEN FURNACES, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. DETAIL OF COOLING WATER BOOSTER PUMP FOR OXYGEN FURNACES, LANCES, AND FUME HOODS IN THE GAS WASHER PUMP HOUSE LOOKING EAST. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  17. 13. Blast furnace plant embraces the east bank of the ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. Blast furnace plant embraces the east bank of the Cuyahoga River. Plant was established in 1881 by the Cleveland Rolling Mill Co. It was absorbed by the American Steel and Wire Co. in 1899 and, two years later, by the U.S. Steel Corp., which closed it in 1978. View looking north. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  18. Burner block assembly for industrial furnaces

    SciTech Connect

    Spielman, L.S.

    1984-03-20

    A burner block for an industrial furnace is resiliently seated in a hollow annular member, the latter being made of a metal such as stainless steel and the burner block being made of a refractory material. Because of the resilient mounting, the burner block is seated firmly in the annular member even though these two parts have different rates of thermal expansion. In addition, a cooling fluid is circulated within the interior of the annular member to cool the latter so that the furnace may operate at a temperature which is well above the temperature at which the annular member loses its structural integrity. All of this permits the burner block assembly to be mounted effectively on the metal outer shell of the furnace without relying upon the refractory lining of the furnace for support.

  19. Research and development on combustors for advanced reheat gas turbine

    NASA Astrophysics Data System (ADS)

    Mori, K.; Kitajima, J.; Kimura, T.; Enzaki, Y.

    An outline of the research and development on the combustors for the advanced reheat gas turbine is presented. According to the R & D program, the original combustors - the high pressure combustor and the reheat combustor - have been developed along the planned schedule and are ready for operation at the factory. R & D tests such as the flow visualization test, the near atmospheric pressure combustion test and the pressurized combustion test are stated.

  20. Low reheating temperatures in monomial and binomial inflationary models

    SciTech Connect

    Rehagen, Thomas; Gelmini, Graciela B.

    2015-06-23

    We investigate the allowed range of reheating temperature values in light of the Planck 2015 results and the recent joint analysis of Cosmic Microwave Background (CMB) data from the BICEP2/Keck Array and Planck experiments, using monomial and binomial inflationary potentials. While the well studied ϕ{sup 2} inflationary potential is no longer favored by current CMB data, as well as ϕ{sup p} with p>2, a ϕ{sup 1} potential and canonical reheating (w{sub re}=0) provide a good fit to the CMB measurements. In this last case, we find that the Planck 2015 68% confidence limit upper bound on the spectral index, n{sub s}, implies an upper bound on the reheating temperature of T{sub re}≲6×10{sup 10} GeV, and excludes instantaneous reheating. The low reheating temperatures allowed by this model open the possibility that dark matter could be produced during the reheating period instead of when the Universe is radiation dominated, which could lead to very different predictions for the relic density and momentum distribution of WIMPs, sterile neutrinos, and axions. We also study binomial inflationary potentials and show the effects of a small departure from a ϕ{sup 1} potential. We find that as a subdominant ϕ{sup 2} term in the potential increases, first instantaneous reheating becomes allowed, and then the lowest possible reheating temperature of T{sub re}=4 MeV is excluded by the Planck 2015 68% confidence limit.

  1. Moisture Separator Reheater for NPP Turbines

    NASA Astrophysics Data System (ADS)

    Manabe, Jun; Kasahara, Jiro

    This paper introduces the development of the current model Moisture Separator Reheater (MSR) for nuclear power plant (NPP) turbines, commercially placed in service in the period 1984-1997, focusing on the mist separation performance of the MSR along with drainage from heat exchanger tubes. A method of predicting the mist separation performance was devised first based on the observation of mist separation behaviors under an air-water test. Then the method was developed for the application to predict under the steam conditions, followed by the verification in comparison with the actual results of a steam condition test. The instability of tube drainage associated with both sub-cooling and temperature oscillation might adversely affect the seal welding of tubes to tube sheet due to thermal fatigue. The instability was measured on an existing unit to clarify behaviors and the development of a method to suppress them. Both methods were applied to newly constructed units and the effectiveness of the methods was demonstrated.

  2. Inflation and reheating in spontaneously generated gravity

    SciTech Connect

    Cerioni, A.; Tronconi, A.; Venturi, G.; Finelli, F.

    2010-06-15

    Inflation is studied in the context of induced gravity (IG) {gamma}{sigma}{sup 2}R, where R is the Ricci scalar, {sigma} a scalar field and {gamma} a dimensionless constant, and diverse symmetry-breaking potentials V({sigma}) are considered. In particular we compared the predictions for Landau-Ginzburg and Coleman-Weinberg type potentials and their possible generalizations with the most recent data. We find that large field inflation generally leads to fewer constraints on the parameters and the shape of the potential whereas small field inflation is more problematic and, if viable, implies more constraints, in particular, on the parameter {gamma}. We also examined the reheating phase and obtained an accurate analytical solution for the dynamics of the inflaton and the Hubble parameter by using a multiple scale analysis. The solutions were then used to study the average expansion of the Universe, the average equation of state for the scalar field and both the perturbative and resonant decays of the inflaton field.

  3. Energy use in the U.S. steel industry: a historical perspective and future opportunities

    SciTech Connect

    Stubbles, John

    2000-09-01

    The U.S. steel industry has taken enormous strides over the past decades to reduce its energy consumption; since the end of World War II, the industry has reduced its energy intensity (energy use per shipped ton) by 60 percent. Between 1990 and 1998 alone, intensity has dropped from 20 to 18 million Btu (MBtu) per ton. This figure is projected to decrease to 15 MBtu/ton by 2010 with an asymptotic trend towards 14 MBtu/ton. Domestic shipments are projected to flatten out over the next decade to around 105 million tons which means that total energy consumption will also decrease. Historically, the steel industry has accounted for about 6 percent of U.S. energy consumption. Today, that figure is less than 2 percent and will decrease further to 1.5 percent by 2010. The primary causes for the decrease in energy consumption since WWII are: The use of pellets in the blast furnace and the application of new technology in the ironmaking process to further reduce fuel rates per net ton of hot metal (NTHM); The total replacement of the open hearth process by basic oxygen and electric furnaces; The almost total replacement of ingot casting by continuous casting (which improved yield dramatically and thus reduced the tons of raw steel required per ton of shipments); and The growth of the electric furnace sector of the industry at the expense of hot metal-based processes (which has also stimulated scrap recycling so that about 55 percent of ''new'' steel is now melted from scrap steel). This report focuses on the concept of good practices (i.e., those that are sustainable and can use today's technology). If all the industry could operate on this basis, the additional savings per ton could total 2 MBtu, As further restructuring occurs and the swing from hot metal-based to electric furnace-based production continues, the average consumption will approach the good practice energy per ton. Further savings will accrue through new technology, particularly in the areas of reduced blast furnace fuel rates and reheating efficiency, both of which relate to large tonnages of material.

  4. Device and Container for Reheating and Sterilization

    NASA Technical Reports Server (NTRS)

    Sastry, Sudhir K.; Heskitt, Brian F.; Jun, Soojin; Marcy, Joseph E.; Mahna, Ritesh

    2012-01-01

    Long-duration space missions require the development of improved foods and novel packages that do not represent a significant disposal issue. In addition, it would also be desirable if rapid heating technologies could be used on Earth as well, to improve food quality during a sterilization process. For this purpose, a package equipped with electrodes was developed that will enable rapid reheating of contents via ohmic heating to serving temperature during space vehicle transit. Further, the package is designed with a resealing feature, which enables the package, once used, to contain and sterilize waste, including human waste for storage prior to jettison during a long-duration mission. Ohmic heating is a technology that has been investigated on and off for over a century. Literature indicates that foods processed by ohmic heating are of superior quality to their conventionally processed counterparts. This is due to the speed and uniformity of ohmic heating, which minimizes exposure of sensitive materials to high temperatures. In principle, the material may be heated rapidly to sterilization conditions, cooled rapidly, and stored. The ohmic heating device herein is incorporated within a package. While this by itself is not novel, a reusable feature also was developed with the intent that waste may be stored and re-sterilized within the packages. These would then serve a useful function after their use in food processing and storage. The enclosure should be designed to minimize mass (and for NASA's purposes, Equivalent System Mass, or ESM), while enabling the sterilization function. It should also be electrically insulating. For this reason, Ultem high-strength, machinable electrical insulator was used.

  5. Influence of reheating on the trispectrum and its scale dependence

    SciTech Connect

    Leung, Godfrey; Tarrant, Ewan R. M.; Copeland, Edmund J.; Byrnes, Christian T. E-mail: ppxet@nottingham.ac.uk E-mail: ed.copeland@nottingham.ac.uk

    2013-08-01

    We study the evolution of the non-linear curvature perturbation during perturbative reheating, and hence how observables evolve to their final values which we may compare against observations. Our study includes the evolution of the two trispectrum parameters, g{sub NL} and ?{sub NL}, as well as the scale dependence of both f{sub NL} and ?{sub NL}. In general the evolution is significant and must be taken into account, which means that models of multifield inflation cannot be compared to observations without specifying how the subsequent reheating takes place. If the trispectrum is large at the end of inflation, it normally remains large at the end of reheating. In the classes of models we study, it remains very hard to generate ?{sub NL} >> f{sub NL}{sup 2}, regardless of the decay rates of the fields. Similarly, for the classes of models in which g{sub NL} ? ?{sub NL} during slow-roll inflation, we find the relation typically remains valid during reheating. Therefore it is possible to observationally test such classes of models without specifying the parameters of reheating, even though the individual observables are sensitive to the details of reheating. It is hard to generate an observably large g{sub NL} however. The runnings, n{sub f{sub N{sub L}}} and n{sub ?{sub N{sub L}}}, tend to satisfy a consistency relation n{sub ?{sub N{sub L}}} = (3/2)n{sub f{sub N{sub L}}} regardless of the reheating timescale, but are in general too small to be observed for the class of models considered.

  6. Heat treatment furnace

    DOEpatents

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  7. Model Fe-Al Steel with Exceptional Resistance to High Temperature Coarsening. Part II: Experimental Validation and Applications

    NASA Astrophysics Data System (ADS)

    Zhou, Tihe; Zhang, Peng; O'Malley, Ronald J.; Zurob, Hatem S.; Subramanian, Mani

    2015-01-01

    In order to achieve a fine uniform grain-size distribution using the process of thin slab casting and directing rolling (TSCDR), it is necessary to control the grain-size prior to the onset of thermomechanical processing. In the companion paper, Model Fe- Al Steel with Exceptional Resistance to High Temperature Coarsening. Part I: Coarsening Mechanism and Particle Pinning Effects, a new steel composition which uses a small volume fraction of austenite particles to pin the growth of delta-ferrite grains at high temperature was proposed and grain growth was studied in reheated samples. This paper will focus on the development of a simple laboratory-scale setup to simulate thin-slab casting of the newly developed steel and demonstrate the potential for grain size control under industrial conditions. Steel bars with different diameters are briefly dipped into the molten steel to create a shell of solidified material. These are then cooled down to room temperature at different cooling rates. During cooling, the austenite particles nucleate along the delta-ferrite grain boundaries and greatly retard grain growth. With decreasing temperature, more austenite particles precipitate, and grain growth can be completely arrested in the holding furnace. Additional applications of the model alloy are discussed including grain-size control in the heat affected zone in welds and grain-growth resistance at high temperature.

  8. Constraints on the reheating temperature from sizable tensor modes

    NASA Astrophysics Data System (ADS)

    Domcke, Valerie; Heisig, Jan

    2015-11-01

    Despite its importance for modeling the homogeneous hot early Universe very little is experimentally known about the magnitude of the reheating temperature, leaving an uncertainty of remarkable 18 orders of magnitude. In this paper we consider a general class of polynomial inflaton potentials up to fourth order. Employing a Monte Carlo scan and imposing theoretical and experimental constraints we derive a robust lower limit on the energy scale at the end of inflation, Vend1 /4>3 1015 GeV for sizable tensor modes, r ?1 0-3. If the reheating phase is perturbative and matter dominated, this translates into a lower bound on the reheating temperature, yielding Trh>3 108(7 102) GeV for gravitational inflaton decay through a generic dimension five (six) operator.

  9. Nonperturbative dynamics of reheating after inflation: A review

    NASA Astrophysics Data System (ADS)

    Amin, Mustafa A.; Hertzberg, Mark P.; Kaiser, David I.; Karouby, Johanna

    2015-12-01

    Our understanding of the state of the universe between the end of inflation and big bang nucleosynthesis (BBN) is incomplete. The dynamics at the end of inflation are rich and a potential source of observational signatures. Reheating, the energy transfer between the inflaton and Standard Model fields (possibly through intermediaries) and their subsequent thermalization, can provide clues to how inflation fits in with known high-energy physics. We provide an overview of our current understanding of the nonperturbative, nonlinear dynamics at the end of inflation, some salient features of realistic particle physics models of reheating, and how the universe reaches a thermal state before BBN. In addition, we review the analytical and numerical tools available in the literature to study preheating and reheating and discuss potential observational signatures from this fascinating era.

  10. Entropy mode loops and cosmological correlations during perturbative reheating

    SciTech Connect

    Kaya, Ali; Kutluk, Emine Seyma E-mail: seymakutluk@gmail.com

    2015-01-01

    Recently, it has been shown that during preheating the entropy modes circulating in the loops, which correspond to the inflaton decay products, meaningfully modify the cosmological correlation functions at superhorizon scales. In this paper, we determine the significance of the same effect when reheating occurs in the perturbative regime. In a typical two scalar field model, the magnitude of the loop corrections are shown to depend on several parameters like the background inflaton amplitude in the beginning of reheating, the inflaton decay rate and the inflaton mass. Although the loop contributions turn out to be small as compared to the preheating case, they still come out larger than the loop effects during inflation.

  11. Reheating and leptogenesis in a SUGRA inspired brane inflation

    NASA Astrophysics Data System (ADS)

    Choudhury, Sayantan; Pal, Supratik

    2012-04-01

    We have studied extensively phenomenological implications in a specific model of brane inflation driven by background supergravity (Choudhury and Pal, 2011) [1], via thermal history of the universe and leptogenesis pertaining to the particle physics phenomenology of the early universe. Using the one loop corrected inflationary potential we have investigated for the analytical expression as well as the numerical estimation for brane reheating temperature for standard model particles. This results in some novel features of reheating from this type of inflation which have serious implications in the production of heavy Majorana neutrinos needed for leptogenesis through the reheating temperature. We have also derived the expressions for the gravitino abundance during reheating and radiation dominated era. We have further estimated different parameters at the epoch of phase transition and revealed their salient features. At the end we have explicitly given an estimate of the amount of CP violation through the effective CP phase which is related to baryon asymmetry as well as gravitino dark matter abundance.

  12. Microstructure and properties of quenched-and-aged plates produced from a copper-bearing HSLA steel

    NASA Astrophysics Data System (ADS)

    Sen, S. K.; Ray, A.; Avtar, R.; Dhua, S. K.; Prasad, M. S.; Jha, P.; Sengupta, P. P.; Jha, S.

    1998-08-01

    For the first time in India, quenched-and-tempered (Q&T) plates of a copper-bearing high-strength lowalloy (HSLA) steel have been commercially developed for naval structural applications. A 50 ton production heat was made through electric arc furnace (EAF)-vacuum arc degassing (VAD) route and continuously cast into 170 mm thick slabs. These slabs were conditioned, reheated in walking-beam furnace and hot rolled in plate mill into plates of 10 to 16 mm thickness. The as-rolled plates were hardened through oil quenching and subsequently tempered (aged) at 630 C to achieve the combination of highstrength and good low-temperature impact toughness. The microstructures of heat treated plates showed fine acicular ferrite with grain sizes ranging between ASTM No. 9 and 10. From the standpoint of tensile properties, Q&T plates of all thicknesses exhibited significantly higher yield strengths than the minimum stipulated value of 552 MPa for HY-80/HSLA-80 steels. The elongation (22.20 to 26.00%) and reduction in area (62.12 to 67.62%) values achieved also exceeded the respective minimum requirements of 20 and 50% stipulated for such steels. The trend in variation of Charpy V-notch (CVN) impact energies at room temperature, -18, and -62 C not only showed significantly higher values than that stipulated for HY-80 and HSLA-100 steels at -18 C, but also indicated that the CVN impact energies achieved (105.15 to 144.25 J) at -62 C were higher than the estimated value of 90 J for HSLA-80/HSLA-100 steels at this temperature.

  13. Nonmonotonic (reheating) thermal histories from contrasting kinetics of multiple thermochronometers

    NASA Astrophysics Data System (ADS)

    Reiners, P. W.; Thomson, S. N.; Min, K. K.

    2007-12-01

    Reheating events are often difficult to deduce in thermochronology, because the age resetting they cause can usually be modeled by varying the form of a presumably simpler monotonic cooling path (an exception to this is fission-track length modeling). However, reheating and full or partial resetting due to metamorphism, hydrothermal circulation, magmatism, wildfire, or (at least in the case of meteorites) impacts, are likely common in many settings. Such effects may be particularly important for samples that have resided for long periods at or near the surface with old cooling ages, where they are susceptible to brief, high-temperature events. Failure to recognize reheating may lead to erroneous tectonic interpretations. Nonmonotonic thermal histories may be resolved by using multiple thermochronometric systems with appropriately contrasting kinetic properties. At relatively high temperatures and short timescales, systems with different activation energy ( E), frequency factor ( D0) and domain size (a) display crossovers in diffusion (or annealing) rates that may be used to diagnose reheating episodes of particular intensity and duration. The most diagnostic effect of these kinetic crossovers are apparent "age inversions" in which systems with higher closure temperatures ( Tc) are more strongly reset (resulting in younger ages) than systems with lower Tc (e.g., apatite fission-track and He systems). In cases of complete resetting of the higher- Tc system and partial resetting of the lower- Tc system, reheating may be diagnosed and the intensity and duration of the event partially constrained. When both systems are partially reset, Dt/a2 of the reheating event can be calculated and used to estimate the specific form and timing of reheating thermal histories. Examples of high temperature thermochronometers with potentially useful kinetic crossovers include the Rb-Sr system in both biotite and muscovite coupled with many higher temperature systems such as Ar in hornblende and muscovite, Pb in titanite and apatite, Sm/Nd in garnet, and Rb-Sr in Kspar. The anomalously low E of the Rb- Sr system in micas makes these couplings useful for examining reheating events on the order of ~400-700 C over timescales of 106-108 yr. At lower temperatures, systems with anomalously low E, such as Ar in maskelynite and He in basaltic glass may be coupled with higher E systems such as AFT, and He in apatite or goethite to diagnose reheating events at ~200-400 C over timescales from seconds to ~102 yr. We applied these approaches to investigating reheating related to wildfire and meteorite impacts. We observe abundant FT-He age inversions in apatite from the outer surfaces of exposed bedrock and hillslope detritus, requiring heating from 200-450 C over timescales of minutes to hours. Fluvial detrital apatite from the same catchments, however, only rarely carry such signatures, indicating fractionation of apatite from hillslopes to channels. In Martian meteorite ALH84001, Ar in maskelynite has a much lower E than He in phosphates, resulting in a kinetic crossover at roughly 150 C (for equal fractional resetting of both systems). Taken together, the relatively large He losses from phosphate and low Ar losses from maskelynite require very long residence at extremely low temperatures, but at least one short duration (minutes to hours), high temperature heating event, which if it occurred only once (at 15 Ma) reached temperatures of ~400-450 C.

  14. Furnace for hazardous materials

    SciTech Connect

    McGinnis, F.K.; Enright, J.F. III

    1989-02-07

    This patent describes a continuous furnace for thoroughly treating hazardous materials to convert such materials to environmentally acceptable materials, the furnace including a continuous belt adapted to carry hazardous materials through at least one heated zone without release of noxious fumes or noxious solids to the environment.

  15. Ultraclean Radiant Furnace

    NASA Technical Reports Server (NTRS)

    Blair, David W.

    1989-01-01

    Relatively-inexpensive radiant furnace brings specimen in controlled atmosphere to temperature higher than previously attainable - nearly as high as maximum operating temperature of heating element. Heating element made of refractory material like tungsten, molybdenum, graphite, or silicon carbide, or consists of plasma or electric arcs. Furnace distributes heat fairly uniformly over surface of specimen.

  16. Electric arc in three-phase metallurgical furnaces

    NASA Astrophysics Data System (ADS)

    Vorob'ev, V. P.

    2013-12-01

    The theoretical and practical assumptions relative to the studies of electric arcs in steel-melting furnaces presented in journal Electrometallurgiya in 2011-2012 are subjected to a critical analysis. Based on classical concepts and the author experiments, the concept is presented regarding to the phases of the state and parameters of arc discharge in the ac electromagnetic field of a three-phase system. Industrial methods of eliminating the injurious effect of flash arc on furnace lining and the furnace efficiency are considered.

  17. Reheating phase diagram for single-field slow-roll inflationary models

    NASA Astrophysics Data System (ADS)

    Cai, Rong-Gen; Guo, Zong-Kuan; Wang, Shao-Jiang

    2015-09-01

    We investigate the influence on the inflationary predictions from the reheating processes characterized by the e -folding number Nreh and the effective equation-of-state parameter wreh during the reheating phase. For the first time, reheating processes can be constrained in the Nreh-wreh plane from Planck 2015. We find that for Higgs inflation with a nonminimal coupling to gravity, the predictions are insensitive to the reheating phase for current CMB measurements. We also find that the spontaneously broken SUSY inflation and axion monodromy inflation with ϕ2 /3 potential, which with instantaneous reheating lie outside or at the edge of the 95% confidence region in the ns-r plane from Planck 2015 TT, TE, EE +lowP , can well fit the data with the help of reheating processes. Future CMB experiments would put strong constraints on reheating processes.

  18. INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS EVERY TWENTY MINUTES TO DETERMINE SIZE AND TEXTURE OF BATCH AND OTHER VARIABLES. FAN IN FRONT COOLS WORKERS AS THEY CONDUCT REPAIRS. FURNACE TEMPERATURE AT 1572 DEGREES FAHRENHEIT. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  19. Understanding the Role of Initial Microstructure on Intercritically Reheated Heat Affected Zone Microstructure and Properties of Multi-Pass Welds

    NASA Astrophysics Data System (ADS)

    Lolla, Tapasvi

    Multi-pass welding of low alloy steels has been shown to cause regions of low toughness in the reheated heat affected zone (HAZ) due to the formation of islands of untempered martensite and austenite called 'M-A constituents'. Traditional research in this area has focused on studying the formation of these constituents and its effect on properties of one particular region of the HAZ zone called the 'inter-critically reheated coarse-grained heat affected zone'. Although, modern engineering steels are an eclectic mixture of microstructures, the effect of initial microstructure on the formation of these M-A constituents and on the properties of weld HAZ has mostly been ignored and has gone uninvestigated. In this document, some of the previous work related to multi-pass weld HAZ properties is revisited and fundamental issues in need of further research related to initial microstructure and microstructural factors governing HAZ properties are highlighted. A study has been conducted to analyze the role of initial microstructure on HAZ properties of multi-pass welds on four pipeline grade microalloyed steels. These steels had minor differences in compositions with respect to certain alloying elements. For each of the four steels, two different microstructures were developed that acted as initial microstructures for HAZ simulation. One set of initial microstructure was developed using thermo-mechanical controlled processing (TMCP) and the second kind of microstructure was obtained using heat treatments. The steels with differing initial microstructures but same compositions were subjected to intercritically reheated HAZ thermal cycles using Gleeble thermo-mechanical simulator. The microstructures thus obtained were studied using advanced characterization techniques and their properties were evaluated and compared using mechanical testing. Dilatometric analysis of phase transformations occurring during the HAZ simulation indicated difference in the transformation temperatures of steels with differing initial microstructures. The on-heating phase transformation start temperature was always found to be lower for the TMCP microstructure when compared to that initial microstructure formed from heat treatment. Furthermore, the amount of austenite formed during the intercritical thermal cycle by the steels was found to be different when the initial microstructures were different, with the TMCP microstructure always forming a lower amount of austenite. Microstructure characterization of HAZ regions obtained from different initial microstructures also showed differences in the amount of M-A constituents and the heat treated initial microstructure was always found to have higher amount of M-A constituents in the HAZ. Room temperature mechanical testing on the HAZ microstructures formed from different initial microstructures did not show significant differences in the intercritically reheated HAZ tensile properties. However, profound differences were observed in the impact toughness properties of these HAZ regions. HAZ obtained from the heat treated microstructure always exhibited poor impact toughness at low testing temperatures. These results indicate that initial microstructure might have a significant effect on HAZ properties of multi-pass welds. The results of microstructure characterization and mechanical testing of HAZ regions formed from the two initial microstructures of all the four steels are discussed. Based on results, a possible mechanism of microstructure evolution is put forth to explain the reason behind the differences in the properties of HAZ regions formed from different initial microstructures.

  20. High Temperature Transparent Furnace Development

    NASA Technical Reports Server (NTRS)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  1. Paired Straight Hearth Furnace

    SciTech Connect

    2009-04-01

    This factsheet describes a research project whose goals are to design, develop, and evaluate the scalability and commercial feasibility of the PSH Paired Straight Hearth Furnace alternative ironmaking process.

  2. Moisture separator reheater upgrade at Surry nuclear power station

    SciTech Connect

    Bankley, A.

    1985-01-01

    Surry station moisture separator reheaters (MSRs) have experienced numerous problems typical of those found in MSRs of large nuclear power plants. The reliability of MSRs has been of concern to users for several years, primarily in regard to their structural integrity, operational characteristics and performance. Gross MSR internal problems such as reheater tube failures, inadequate moisture separation, buckling, and distortion of internal components occasionally necessitate forced outages or nonscheduled repairs or removal of a particular MSR from operation until repairs can be performed during a scheduled outage. It was obvious that the financial consequences of forced outages or reduced performance were grave and their elimination was an important betterment goal. The objective of this paper is to present past failures of MSRs and modifications that were made to the vessel internals, and to compare their performance prior to and after the improved design was implemented.

  3. Gas Turbine Reheat Using In-Situ Combustion

    SciTech Connect

    T.E. Lippert; D.M. Bachovchin

    2004-03-31

    Siemens Westinghouse Power Corporation (SWPC) is developing in-situ reheat (fuel injection via airfoil injection) as a means for increasing cycle efficiency and power output, with possibly reduced emissions. In addition to kinetic modeling and experimental task, CFD modeling (by Texas A&M) of airfoil injection and its effects on blade aerodynamics and turbine performance. This report discusses validation of the model against single-vane combustion test data from Siemens Westinghouse, and parametric studies of injection reheat in a modern turbine. The best location for injection is at the trailing edge of the inlet guide vane. Combustion is incomplete at trailing edges of subsequent vanes. Recommendations for further development are presented.

  4. High temperature furnace

    DOEpatents

    Borkowski, Casimer J.

    1976-08-03

    A high temperature furnace for use above 2000.degree.C is provided that features fast initial heating and low power consumption at the operating temperature. The cathode is initially heated by joule heating followed by electron emission heating at the operating temperature. The cathode is designed for routine large temperature excursions without being subjected to high thermal stresses. A further characteristic of the device is the elimination of any ceramic components from the high temperature zone of the furnace.

  5. Reheating temperature in non-minimal derivative coupling model

    SciTech Connect

    Sadjadi, H. Mohseni; Goodarzi, Parviz E-mail: p_goodarzi@ut.ac.ir

    2013-07-01

    We consider the inflaton as a scalar field described by a non-minimal derivative coupling model with a power law potential. We study the slow roll inflation, the rapid oscillation phase, the radiation dominated and the recombination eras respectively, and estimate e-folds numbers during these epochs. Using these results and recent astrophysical data we determine the reheating temperature in terms of the spectral index and the amplitude of the power spectrum of scalar perturbations.

  6. Reheating via a generalized nonminimal coupling of curvature to matter

    SciTech Connect

    Bertolami, Orfeu; Frazao, Pedro; Paramos, Jorge

    2011-02-15

    In this work, one shows that a generalized nonminimal coupling between geometry and matter is compatible with Starobinsky inflation and leads to a successful process of preheating, a reheating scenario based on the production of massive particles via parametric resonance. The model naturally extends the usual preheating mechanism, which resorts to an ad hoc scalar curvature-dependent mass term for a scalar field {chi}, and also encompasses a previously studied preheating channel based upon a nonstandard kinetic term.

  7. Fate of supersymmetric flat directions and their role in reheating

    SciTech Connect

    Olive, Keith A.; Peloso, Marco

    2006-11-15

    We consider the role of supersymmetric flat directions in reheating the Universe after inflation. One or more flat directions can develop large vevs during inflation, which can potentially affect reheating by slowing down scattering processes among inflaton decay products or by coming to dominate the energy density of the Universe. Both effects occur only if flat directions are sufficiently long-lived. The computation of their perturbative decay rate, and a simple estimate of their nonperturbative decay have led to the conclusion that this is indeed the case. In contrast, we show that flat directions can decay quickly through nonperturbative channels in realistic models. The mass matrix for minimal supersymmetric standard model (MSSM) excitations around flat directions has nondiagonal entries, which vary with the phase of the (complex) flat directions. The quasiperiodic motion of the flat directions results in a strong parametric resonance, leading to the rapid depletion of the flat direction within its first few rotations. This may preclude any significant role for the flat directions in reheating the Universe after inflation in models in which the inflaton decays perturbatively.

  8. The dark matter annihilation boost from low-temperature reheating

    NASA Astrophysics Data System (ADS)

    Erickcek, Adrienne L.

    2015-11-01

    The evolution of the Universe between inflation and the onset of big bang nucleosynthesis is difficult to probe and largely unconstrained. This ignorance profoundly limits our understanding of dark matter: we cannot calculate its thermal relic abundance without knowing when the Universe became radiation dominated. Fortunately, small-scale density perturbations provide a probe of the early Universe that could break this degeneracy. If dark matter is a thermal relic, density perturbations that enter the horizon during an early matter-dominated era grow linearly with the scale factor prior to reheating. The resulting abundance of substructure boosts the annihilation rate by several orders of magnitude, which can compensate for the smaller annihilation cross sections that are required to generate the observed dark matter density in these scenarios. In particular, thermal relics with masses less than a TeV that thermally and kinetically decouple prior to reheating may already be ruled out by Fermi-LAT observations of dwarf spheroidal galaxies. Although these constraints are subject to uncertainties regarding the internal structure of the microhalos that form from the enhanced perturbations, they open up the possibility of using gamma-ray observations to learn about the reheating of the Universe.

  9. Gravitational wave background from reheating after hybrid inflation

    SciTech Connect

    Garcia-Bellido, Juan; Figueroa, Daniel G.; Sastre, Alfonso

    2008-02-15

    The reheating of the Universe after hybrid inflation proceeds through the nucleation and subsequent collision of large concentrations of energy density in the form of bubblelike structures moving at relativistic speeds. This generates a significant fraction of energy in the form of a stochastic background of gravitational waves, whose time evolution is determined by the successive stages of reheating: First, tachyonic preheating makes the amplitude of gravity waves grow exponentially fast. Second, bubble collisions add a new burst of gravitational radiation. Third, turbulent motions finally sets the end of gravitational waves production. From then on, these waves propagate unimpeded to us. We find that the fraction of energy density today in these primordial gravitational waves could be significant for grand unified theory (GUT)-scale models of inflation, although well beyond the frequency range sensitivity of gravitational wave observatories like LIGO, LISA, or BBO. However, low-scale models could still produce a detectable signal at frequencies accessible to BBO or DECIGO. For comparison, we have also computed the analogous gravitational wave background from some chaotic inflation models and obtained results similar to those found by other groups. The discovery of such a background would open a new observational window into the very early universe, where the details of the process of reheating, i.e. the big bang, could be explored. Moreover, it could also serve in the future as a new experimental tool for testing the inflationary paradigm.

  10. Effect of the chemical composition of slag on its foamability in an electric arc furnace

    NASA Astrophysics Data System (ADS)

    Kozhukhov, A. A.

    2015-06-01

    The problems of foaming electric furnace slags are considered. The role of the physicochemical properties of slag during its foaming in electric arc furnaces is studied. The regions of slag foaming in an electric arc furnace are determined. Based on the derived relations between the chemical composition of slag and its foamability, one can choose a rational path of slag formation to ensure good slag foaming in the course of electrosmelting of steel.

  11. Gas Turbine Reheat Using In-Situ Combustion

    SciTech Connect

    D.M. Bachovchin; T.E. Lippert

    2004-04-30

    Gas turbine reheat is a well-known technique for increasing the power output of gas turbine, as well as the efficiency in combined cycle operation with higher heat recovery inlet temperatures. The technique also could allow development of an advanced high efficiency turbine with an additional stage, but without a higher inlet temperature. A novel reheat approach, with fuel added via internal passages in turbine airfoils, has been proposed [1]. This avoids the bulky and possible high-NOx discrete reheat combustors used in traditional approaches. The key questions regarding this approach are whether there is sufficient residence time at high temperature for fuel burnout, and whether increased emissions of NOx and CO result. This project examines the chemical kinetics basis of these questions. In the present task detailed chemical kinetics models were used to evaluate injection reheat combustion. Models used included a Siemens Westinghouse diffusion flame model, the set of CHEMKIN gas-phase kinetics equation solvers, and the GRI 3.0 detailed kinetics data base. These modules are called by a reheat-specific main program, which also provides them with data, including gas path conditions that change with distance through the turbine. Conceptually, injection could occur in either of two ways: (1) direct injection via holes in airfoil trailing edges; or (2) injection at the downstream faces of small bluff bodies placed at these edges. In the former case, combustion could occur as a diffusion flame at the hole, as a plume or streak following this zone, or as a substantially mixed out homogeneous region downstream. In the latter case, combustion could occur as a lower temperature, well-mixed, recirculating flame in the wake of the bluff body, followed by burnout in the same sequence of diffusion flame, streak, and mixed out. The results were as follows. In the case of a conventional four-stage engine, vane 1 trailing edge injection can be achieved with complete burnout without a flameholder. However, there are projected NOx and CO penalties of about 10 ppmv each. For vane 2 injection a flameholder is necessary, although the CO survival is expected to be larger, on the order of 50 ppmv. In the case of an advanced five-stage engine, injection at vane 2 (same size and conditions, except temperature, as vane 1 of a 4-stage engine) should be with a flameholder to minimize CO, keeping NOx and CO increases at about 20 and 10 ppmv respectively.

  12. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    PubMed

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented. PMID:19423603

  13. Arc furnace flicker measurements and control

    SciTech Connect

    Bhargava, B.

    1993-01-01

    The paper presents the results of arc flicker investigations and harmonic measurements taken on a 55 MW arc furnace in Southern California Edison's area. The arc furnace has been in operation since 1976 and has a 65 MVAR Static Var System (SVS) installed to improve the customer's power factor, reduce the voltage fluctuations and arc furnace flicker. Although the SVS improved the power factor and reduced the voltage fluctuations and incandescent lamp flicker, it had caused considerable fluorescent flicker which was specially noticeable at some remote locations about ten miles away. Because of the excessive fluorescent flicker, the customer was asked to limit the arc furnace load to 40 MW. However, because of the growing demand for steel and the customer's need for additional power, studies and measurements in the field and laboratory were conducted to investigate the reasons for fluorescent flicker and ways to control the flicker at increased load so that additional power could be provided to the customer. The paper presents the results of these investigations and field measurements.

  14. DESTRUCTION AND REMOVAL OF POHCS (PRINCPAL ORGANIC HAZARDOUS CONSTITUENTS) IN IRON MAKING BLAST FURNACES

    EPA Science Inventory

    At least one steel company utilizes organic waste liquids as a heat and carbon content source to partially replace the coke that is used to charge the blast furnaces. The waste liquids fed to the blast furnace are likely to contain hazardous constituents. Temperature and residenc...

  15. Air lock mechanism speeds specimen testing in high-temperature vacuum furnaces

    NASA Technical Reports Server (NTRS)

    Whitehead, C.

    1971-01-01

    Mechanism, made of 347 stainless steel, is attached to furnace port by bolted flange. Unit incorporates quick opening, high vacuum valve and associated fittings which provide connections to air lock evacuation and to inert gas supply for quenching specimen after it is withdrawn from furnace into air lock.

  16. Advanced Process Heater for the Steel, Aluminum and Chemical Industries of the Future

    SciTech Connect

    Thomas D. Briselden

    2007-10-31

    The Roadmap for Process Heating Technology (March 16, 2001), identified the following priority R&D needs: “Improved performance of high temperature materials; improved methods for stabilizing low emission flames; heating technologies that simultaneously reduce emissions, increase efficiency, and increase heat transfer”. Radiant tubes are used in almost every industry of the future. Examples include Aluminum re-heat furnaces; Steel strip annealing furnaces, Petroleum cracking/ refining furnaces, Metal Casting/Heat Treating in atmosphere and fluidized bed furnaces, Glass lair annealing furnaces, Forest Products infrared paper driers, Chemical heat exchangers and immersion heaters, and the indirect grain driers in the Agriculture Industry. Several common needs among the industries are evident: (1) Energy Reductions, (2) Productivity Improvements, (3) Zero Emissions, and (4) Increased Component Life. The Category I award entitled “Proof of Concept of an Advanced Process Heater (APH) for Steel, Aluminum, and Petroleum Industries of the Future” met the technical feasibility goals of: (1) doubling the heat transfer rates (2) improving thermal efficiencies by 20%, (3) improving temperature uniformity by 100oF (38 oC) and (4) simultaneously reducing NOx and CO2 emissions. The APH addresses EERE’s primary mission of increasing efficiency/reducing fuel usage in energy intensive industries. The primary goal of this project was to design, manufacture and test a commercial APH prototype by integrating three components: (1) Helical Heat Exchanger, (2) Shared Wall Radiant U-tube, and (3) Helical Flame Stabilization Element. To accomplish the above, a near net shape powder ceramic Si-SiC low-cost forming process was used to manufacture the components. The project defined the methods for making an Advanced Process Heater that produced an efficiency between 70% to 80% with temperature uniformities of less than 5oF/ft (9oC/m). Three spin-off products resulted from this project: (1) a low-cost, high-temperature heat exchanger, (2) a new radiant heat transfer system, and (3) a hybrid or integral advanced process heater that incorporates a high surface area ceramic heat exchanger and burner combined with either a metallic or ceramic radiant tube and heat transfer elements.

  17. Modelling of a DC arc furnace for optimal integration with the supply system

    SciTech Connect

    Bekker, J.; Swart, P.H.; Landy, C.F.; Marshall, D.A.

    1995-12-31

    DC arc furnaces have recently gained increasing favor with steel makers all over the world. DC arc furnaces have advantages over their conventional AC counterparts because of their greater supply-friendly nature. Although DC arc furnaces still generate flicker, the stochastic component in their harmonics are reduced and their demands on the supply network are much more compatible with the supply than that of AC arc furnaces. In spite of the relative advantages, however, the input characteristics of DC furnaces still need to be quantified in order to achieve optimal integration with the supply system. System measurements on a 25 MVA DC arc furnace with its filters are correlated with results obtained by numerical integration, and with that obtained through a frequency-domain analytical model that employs harmonic superposition. The behavior of induction motors is also investigated in this model, when they are subjected to the voltage distortion produced by a DC furnace.

  18. Outside waste oil furnace

    SciTech Connect

    Hardy, W.J.

    1993-06-22

    An outside waste oil furnace system is described comprising a furnace having a combustion chamber, a heat exchange area and an exhaust means, a water jacket associated with said heat exchange area to heat water within the water jacket, burner means associated with said combustion chamber, said water jacket adapted to be communicated with heat exchange devices remote from the furnace, a waste oil storage tank adjacent said furnace, pump means for discharging waste oil from the storage tank into said burner means and oil preheating means between the pump means and burner means for preheating oil for better combustion by the burner means, and means circulating hot water from the water jacket through the oil preheater means, said furnace combustion chamber being horizontally disposed and provided with an upwardly opening flow passage at an end thereof remote from the burner means, a pair of heat exchange chambers positioned above said combustion chamber and in parallel relation thereto and in parallel relation to each other and being separated by a partial baffle extending from an end of the heat exchange chambers remote from the burner means and terminating in spaced relation to an end of the heat exchange chambers adjacent the burner means to form a passage between the heat exchange chambers, said opening in the combustion chamber communicating with one of said heat exchange chambers in remote relation to the burner means, said exhaust means including a stack communicated with the other of the heat exchange chambers in remote relation to the opening.

  19. An Innovative Two-Stage Reheating Process for Wrought Aluminum Alloy During Thixoforming

    NASA Astrophysics Data System (ADS)

    Wang, JiaoJiao; Brabazon, D.; Phillion, A. B.; Lu, GuiMin

    2015-09-01

    An innovative two-stage reheating process has been developed to improve the thixotropic behavior of semi-solid wrought aluminum alloy during thixoforming. The variation of the microstructural evolution mechanisms with temperature and holding time during a traditional process and two-stage reheating process are presented in this paper. A preferred semi-solid microstructure with spherical-like grains surrounded by a uniform liquid film was obtained in the two-stage reheating process. The semi-solid microstructure obtained via this two-stage reheating process had a number of features beneficial for semi-solid metal processing, including smaller equivalent diameters, a higher degree of sphericity, a lower coarsening rate constant of solid grains and a reduced amount of entrapped liquid compared with that produced by the traditional reheating process. These results indicate that the two-stage reheating process is a promising method for manufacturing wrought aluminum alloy during thixoforming.

  20. Looking Northwest at Furnace Control Panels and Gas Control Furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking Northwest at Furnace Control Panels and Gas Control Furnace in Red Room Within Recycle Recovery Building - Hematite Fuel Fabrication Facility, Recycle Recovery Building, 3300 State Road P, Festus, Jefferson County, MO

  1. Plasma furnace treatment of metallurgical by-product streams

    SciTech Connect

    Whellock, J.G.; Heanley, C.P.; Chapman, C.S.

    1997-12-31

    It is a common misconception that plasma furnace technology only has application for exotic and very high temperature processes. With the increasing importance placed on waste minimization and the environmental constraints imposed on heavy metals present in byproducts from mainstream operations, plasma technology is finding widespread application. Tetronics is a premier supplier of plasma tundish heating systems for the steel industry. More recently the company has found growing interest in electric arc furnace dust treatment, lead blast furnace slag treatment and metal recovery, copper, nickel and cobalt scavenging from primary smelter slags, dross treatment, platinum group metals (PGM) recovery from catalysts and vitrification and detoxification of heavy metal contaminated waste byproducts. The principal advantages of the plasma arc technology are the close metallurgical control of the furnace environment, minimal off-gas handling requirements and overall high energy efficiency of the processes. A number of applications in the ferrous and non-ferrous metals industry are described.

  2. Mammoth carbottom furnace programmed to automatically meet work specifications efficiently

    SciTech Connect

    Not Available

    1982-03-01

    Wisconsin Steel Treating and Blasting Co., Milwaukee, Wis., has a large 52 ft x 18 ft x 16 ft carbottom furnace used for stress relieving, normalizing and annealing of castings, forgings, and fabrications ranging from 25 lb to over 200,000 lb each. The 4-zone furnace, which has both nuclear and ASME Boiler Code certification, can develop a 44-million Btu input from 24 boilers to generate a temperature up to 1900/sup 0/F under positive pressure. A sophisticated and comprehensive automatic control system located on a panel adjacent to the carbottom furnace, is built around a microprocessor-based process programmer (LandN 1300) which uses programmable logic in directing the operation of the furnace.

  3. Direct sampling of gas and particulates from electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Harding, Thomas W.; Kim, Yong W.

    1982-05-01

    During a given arc furnace heat for melting of scrap steel charges and subsequent steel making, considerable amounts of particulates are produced, varying in composition, size distribution and production rates corresponding to several distinct stages of the heat. In an effort to develop a detailed model for the particle production mechanisms, a new program for direct sampling of the furnace gas and particulates from the interior of the furnace has been devised and successfully implemented. It consists of a new high temperature sampling tube, capable of withstanding temperatures up to 1900 C for an indefinite period of time, and an experimental protocol designed to extract certain specific information necessary for development of a theoretical model. The results from two complete runs are described in detail. A theoretical model has been formulated, as guided by the measurements, which facilitates realistic predictions of the growth rate and elemental compositon of the particulates.

  4. Reheating process of metal matrix composites for thixoforming and their inductive coil design

    NASA Astrophysics Data System (ADS)

    Kang, C. G.; Youn, S. W.; Seo, P. K.

    2002-04-01

    In this work, the fabrication processes of particulate metal matrix composites (PMMCs) with a homogeneous distribution of reinforcement and their reheating for thixoforming were studied. Electromagnetic stirring was used to fabricate PMMCs to vary particle size. PMMCs were tested before and after the reheating process using a tensile test with and without heat treatment. The combined process conditions for fabricating the PMMCs are also suggested for a variety of particle sizes. For the thixoforming of PMMCs, fabricated billets are reheated by using an induction heating system with a maximum capacity of 20 kW. The effects of the dispersion state of the reinforcements on the reheating temperature and microstructural morphology were investigated.

  5. Solid fuel burning furnace

    SciTech Connect

    Mckelvie, A.H.

    1983-05-24

    A solid fuel furnace includes a vibratory bowl for its fuel bed. Structure in the furnace defines a fuel chamber over the central part of the bowl and a combustion chamber over the outward part of the bowl. Fuel is distributed outward by a central cone on the bowl. Primary air is fed beneath the rim of the cone into the fuel in the combustion chamber. The vibratory motion keeps the fuel particles evenly distributed and prevents blowholes from developing, leading to improved combustion. The vibratory motion also marches ash particles up a spiral groove in the circumferential wall of the bowl to facilitate ash removal from the fuel bed.

  6. Advanced residential furnaces

    SciTech Connect

    Macriss, R.A.

    1980-01-01

    Improved combustion, flue-products-venting, and heat exchange processes utilized in the design of high-efficiency residential gas-fired central furnaces are briefly discussed. A technical summary is also presented of high efficiency residential gas-fired central furnace developments under way in the U.S. Non-condensing and condensing-flue product concepts are included with their technical status, attained or projected performance, and forward plans for commercialization. Equipment currently, or soon to be, in the market and in laboratory and field evaluations are included. A brief summary of efforts to insure introduction and to enhance timely market acceptance of such equipment is also presented.

  7. Improved graphite furnace atomizer

    DOEpatents

    Siemer, D.D.

    1983-05-18

    A graphite furnace atomizer for use in graphite furnace atomic absorption spectroscopy is described wherein the heating elements are affixed near the optical path and away from the point of sample deposition, so that when the sample is volatilized the spectroscopic temperature at the optical path is at least that of the volatilization temperature, whereby analyteconcomitant complex formation is advantageously reduced. The atomizer may be elongated along its axis to increase the distance between the optical path and the sample deposition point. Also, the atomizer may be elongated along the axis of the optical path, whereby its analytical sensitivity is greatly increased.

  8. No. 5 blast furnace 1995 reline and upgrade

    SciTech Connect

    Kakascik, T.F. Jr.

    1996-12-31

    The 1995 reline of No. 5 Blast Furnace is an undertaking which has never been approached in previous relines of any blast furnace in the history of Wheeling Pittsburgh Steel Corporation. The scope of the project is such that it represents a radical departure from W.P.S.C.`s traditional methods of ironmaking. The reline of No. 5 Blast Furnace is one of the largest capital improvements performed at W.P.S.C. Blast Furnaces. The improvements made at one single time are taking a furnace from 1960`s technology into the 21st century. With this in mind, employee training was one of the largest parts of the project. Training for the automated stockhouse, castfloor, new skip drive, new instrumentation, new castfloor equipment, hydraulics and overall furnace operation were an absolute necessity. The reline has laid the ground work to give the Corporation an efficient, higher productive, modern Blast Furnace which will place W.P.S.C. in the world class category in ironmaking well into the 21st century.

  9. Electrical equipment for d-c arc furnaces

    SciTech Connect

    Schnapperelle, J.; Gandhi, V.

    1995-09-01

    Starting with a d-c ladle furnace in 1986 and using worldwide experience in supplying electrical equipment for more than 30 electrical steel plants, Siemens commissioned their first 70-Mw d-c arc furnace at the end of 1992. This article is divided into three parts: Siemens experience with their first d-c furnace: current improvements; and future considerations. Siemens first electrical installation for a d-c furnace has been in successful operation for more than a year. In spite of the special new construction of the thyristor rectifiers and the new digital open and closed-loop controls for this furnace, there have been no electrical failures. For new facilities, electrical components have been optimized based on the experience gained, taking into account the rapid innovations currently taking place. They are rated to accommodate the higher current requirements when graphite electrodes with a diameter of 800 mm or larger are available for the single electrode furnace or for a twin-electrode single shell furnace.

  10. 15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, BY-PRODUCT IN SMELTING OF PIG IRON, CAN BE SEEN FLOWING INTO THE SLAG YARD. VIEW IS LOOKING SOUTH. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  11. GENERAL VIEW FROM THE SOUTHWEST, SHOWING THE #2 BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW FROM THE SOUTHWEST, SHOWING THE #2 BLAST FURNACE IN THE RIGHT; THE CENTRAL COMPLEX WITH STOVES IN THE CENTER. ELECTRICAL POWER HOUSE IS ON THE LEFT BEYOND THE CONVEYOR LIFT. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  12. INTERIOR OF NO. 2 OPEN HEARTH WEST OF FORMER FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR OF NO. 2 OPEN HEARTH WEST OF FORMER FURNACE NO.25 IN VICINITY OF MIXERS (MACK HEMP) LADLE #1 DETAIL. - Jones & Laughlin Steel Corporation, Pittsburgh Works, Morgan Billet Mill Engine, 550 feet north of East Carson Street, opposite South Twenty-seventh Street, Pittsburgh, Allegheny County, PA

  13. INTERIOR OF NO. 2 OPEN HEARTH WEST OF FORMER FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR OF NO. 2 OPEN HEARTH WEST OF FORMER FURNACE NO. 25 IN VICINITY OF MIXERS (MACK HEMP) LADLE DETAIL. - Jones & Laughlin Steel Corporation, Pittsburgh Works, Morgan Billet Mill Engine, 550 feet north of East Carson Street, opposite South Twenty-seventh Street, Pittsburgh, Allegheny County, PA

  14. INTERIOR OF NO. 2 OPEN HEARTH WEST OF FORMER FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR OF NO. 2 OPEN HEARTH WEST OF FORMER FURNACE NO. 25 IN VICINITY OF MIXERS (MACK HEMP) LADLE #2. - Jones & Laughlin Steel Corporation, Pittsburgh Works, Morgan Billet Mill Engine, 550 feet north of East Carson Street, opposite South Twenty-seventh Street, Pittsburgh, Allegheny County, PA

  15. VIEW FROM THE SOUTH OF THE #1 BLAST FURNACE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE SOUTH OF THE #1 BLAST FURNACE WITH SKIP HOIST AND DUST CATCHER. STOCK BINS FOR RAW MATERIALS ARE IN THE FOREGROUND, THE #2 CASTING SHED BEYOND. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  16. VIEW OF THE #2 BLAST FURNACE FROM THE EAST, SHOWING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF THE #2 BLAST FURNACE FROM THE EAST, SHOWING SKIP HOIST, DUST CATCHER AND STOCK BINS IN THE FOREGROUND. #2 CASTING SHED IS TO THE LEFT, HOT BLAST MAIN IS ON THE RIGHT. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  17. 36. View from southwest of No. 2 Furnace skiphoist with ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. View from southwest of No. 2 Furnace skip-hoist with skip-hoist engine house in left corner and dust catcher in background. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  18. VIEW FROM THE EAST, SHOWING THE #2 BLAST FURNACE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE EAST, SHOWING THE #2 BLAST FURNACE WITH SKIP HOIST, DUST CATCHER AND STOCK BINS FOR RAW MATERIALS IN THE FOREGROUND. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  19. 51. LOOKING NORTHWEST FROM THE CLARK AVENUE BRIDGE. BLAST FURNACES ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    51. LOOKING NORTHWEST FROM THE CLARK AVENUE BRIDGE. BLAST FURNACES AND LOWER ORE DOCK CAN BE SEEN AT CENTER; COKE CONVEYOR IS AT LEFT; AT RIGHT, THE TERMINAL TOWER CAN BE SEEN IN THE DISTANCE. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  20. INTERIOR VIEW SHOWING DISPLAY OF INSIDE OF BLAST FURNACE AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING DISPLAY OF INSIDE OF BLAST FURNACE AND MACHINERY AND ARTIFACTS INCLUDING A STEAM ENGINE HUB MADE AT THE BRIERFIELD ROLLING MILL (INSCRIBED C.C. HUCKABEE AND DATED 1863) AND OTHER STEAM ENGINES. - Iron & Steel Museum of Alabama, 12632 Confederate Pkwy., Bucksville, Tuscaloosa County, AL

  1. INTERIOR VIEW OF TRANSFORMER ROOM FOR FURNACE NO. 2 LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF TRANSFORMER ROOM FOR FURNACE NO. 2 LOOKING SOUTHEAST, SHOWING BACK OF CONTROL PANEL AND TRANSFORMER (GE, 3000 KUA water cooled, 60 cycles, U.S. patent 1900585. Transformer dates from 1937, control panel GE resistors) - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  2. FRACTIONAL EFFICIENCY OF AN ELECTRIC ARC FURNACE BAGHOUSE

    EPA Science Inventory

    The report gives results of an evaluation of the performance of a fabric filter system controlling emissions from either one or two 30-ton electric arc furnaces producing a high-strength, low-alloy specialty steel. The evaluation involved measuring the system's total mass collect...

  3. CLOSEUP AERIAL VIEW OF BLAST FURNACES 1 & 2. SHARED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CLOSE-UP AERIAL VIEW OF BLAST FURNACES 1 & 2. SHARED CAST HOUSE LIES IN BETWEEN TWO SKIP INCLINES. HIP ROOF AT RIGHT COVERS BLOWING ENGINE HOUSE. VIEW FACING NORTH. - Pittsburgh Steel Company, Monessen Works, Donner Avenue, Monessen, Westmoreland County, PA

  4. Non-conformal evolution of magnetic fields during reheating

    NASA Astrophysics Data System (ADS)

    Calzetta, Esteban; Kandus, Alejandra

    2015-03-01

    We consider the evolution of electromagnetic fields coupled to conduction currents during the reheating era after inflation, and prior to the establishing of the proton-electron plasma. We assume that the currents may be described by second order causal hydrodynamics. The resulting theory is not conformally invariant. The expansion of the Universe produces temperature gradients which couple to the current and generally oppose Ohmic dissipation. Although the effect is not strong, it suggests that the unfolding of hydrodynamic instabilities in these models may follow a different pattern than in first order theories, and even than in second order theories on non expanding backgrounds.

  5. The metallic microstructures and thermal histories of severely reheated chondrites

    NASA Technical Reports Server (NTRS)

    Smith, B. A.; Goldstein, J. I.

    1977-01-01

    The metallographic structures of eight severely reheated chondrites - Farmington, Ramsdorf, Orvinio, Wickenburg, Lubbock, Rose City, Arapahoe, and Tadjera - were studied using optical, SEM and electron microprobe techniques. The following metallographic criteria were used to estimate the post-shock residual temperature of the chondrites: melted metal-troilite appearance, presence of martensite, phosphorus enrichment of metal and averaging of central metal grain compositions. The presence of phosphides and secondary kamacite are due to slow post-shock cooling rates. Ni rim gradients indicate both extensive remelting of metal grains and relatively fast cooling.

  6. Saugus Iron Works Blast Furnace

    USGS Multimedia Gallery

    A view of the Saugus Iron Works blast furnace, which smelted the iron from limonite, an iron ore. The limonite formed in nearby bogs, and was heated in the blast furnace until the iron melted and ran out the bottom of the furnace....

  7. Furan formation during storage and reheating of sterilised vegetable pures.

    PubMed

    Palmers, Stijn; Grauwet, Tara; Buv, Carolien; Van de Vondel, Lore; Kebede, Biniam T; Hendrickx, Marc E; Van Loey, Ann

    2015-01-01

    To this day, research for furan mitigation has mostly targeted the levels of food production and handling of prepared foods by the consumer. However, part of the furan concentrations found in commercially available food products might originate from chemical deterioration reactions during storage. A range of individual vegetable pures was stored at two different temperatures to investigate the effects of storage on the furan concentrations of shelf-stable, vegetable-based foods. After 5 months of storage at 35C (temperature-abuse conditions), a general increase in furan concentrations was observed. The furan formation during storage could be reduced by storing the vegetable pures at a refrigerated temperature of 4C, at which the furan concentrations remained approximately constant for at least 5 months. Following storage, the vegetable pures were briefly reheated to 90C to simulate the effect of the final preparation step before consumption. Contrary to storage, furan concentrations decreased as a result of evaporative losses. Both refrigerated storage and the reheating step prior to consumption showed the potential of mitigation measures for furan formation in vegetable-based foods (e.g. canned vegetables, ready-to-eat soups, sauces or baby foods). Next to furan, the vegetable pures were analysed for 2- and 3-methylfuran. Tomato was very susceptible to the formation of both alkylated derivatives of furan, as opposed to the other vegetables in this study. Methylfuran concentrations rapidly decreased during storage, which was contrary to the results observed for furan. PMID:25522980

  8. Aspects of reheating in first-order inflation

    NASA Technical Reports Server (NTRS)

    Watkins, Richard; Widrow, Lawrence M.

    1991-01-01

    Studied here is reheating in theories where inflation is completed by a first-order phase transition. In the scenarios, the Universe decays from its false vacuum state by bubble nucleation. In the first stage of reheating, vacuum energy is converted into kinetic energy for the bubble walls. To help understand this phase, researchers derive a simple expression for the equation of state of a universe filled with expanding bubbles. Eventually, the bubble walls collide. Researchers present numerical simulations of two-bubble collisions clarifying and extending previous work by Hawking, Moss, and Stewart. The researchers' results indicate that wall energy is efficiently converted into coherent scalar waves. Also discussed is particle production due to quantum effects. These effects lead to the decay of the coherent scalar waves. They also lead to direct particle production during bubble-wall collisions. Researchers calculate particle production for colliding walls in both sine-Gordon and theta (4) theories and show that it is far more efficient in the theta (4) case. The relevance of this work for recently proposed models of first order inflation is discussed.

  9. Minimization of Blast furnace Fuel Rate by Optimizing Burden and Gas Distribution

    SciTech Connect

    Dr. Chenn Zhou

    2012-08-15

    The goal of the research is to improve the competitive edge of steel mills by using the advanced CFD technology to optimize the gas and burden distributions inside a blast furnace for achieving the best gas utilization. A state-of-the-art 3-D CFD model has been developed for simulating the gas distribution inside a blast furnace at given burden conditions, burden distribution and blast parameters. The comprehensive 3-D CFD model has been validated by plant measurement data from an actual blast furnace. Validation of the sub-models is also achieved. The user friendly software package named Blast Furnace Shaft Simulator (BFSS) has been developed to simulate the blast furnace shaft process. The research has significant benefits to the steel industry with high productivity, low energy consumption, and improved environment.

  10. A laboratory flash furnace for strand annealing simulation

    SciTech Connect

    Page, J.H.R.

    1995-08-01

    The economic production of CRML steels depends on the use of continuous annealing. Successful developed of improved CRML steels, the compositions of which have moved to lower carbon contents, is critically dependent on the rate of heating and its effect on transformation characteristics. As a result, accurate simulation of annealing conditions, particularly the heating rate, is essential. With this in mind, European Electrical Steels set criteria for a laboratory annealing facility that would, as far as was practicable, reproduce day-to-day continuous furnace operation. This paper outlines the design criteria, construction, and operation of the resulting annealing facility.

  11. Improving the efficiency and availability analysis of a modified reheat regenerative Rankine cycle

    SciTech Connect

    Bassily, A.M.

    1999-07-01

    Reheating in a reheat regenerative steam power cycle increases efficiency by increasing the average temperature of heat reception, but also increases the irreversibility of feed water heaters by raising the temperature of the superheated steam used for the regenerative process. This paper introduces some modifications to the regular reheat regenerative steam power cycle that reduce the irreversibility of the regenerative process. An availability analysis of the modified cycle and the regular reheat regenerative cycle as well as a comparison study between both cycles is done. The results indicate that a gain in energy efficiency of up to 2.5% as the steam generator pressure varies is obtained when applying such modifications at the same conditions of pressure, temperature's number of reheating stages, and feed water heaters. The availability analysis showed that such increase in efficiency is due to the reduction of the irreversibility of the regeneration process of the modified cycle.

  12. Design Issues Affecting Pipings Associated with a New Moisture Separator Reheater

    SciTech Connect

    Hyung-Keun, Kim; Jae-Kyoung, Cho

    2006-07-01

    This paper summarizes the piping design effects on a New Moisture Separator Reheater (MSR) in Shin-Kori Nuclear Power Plant Units 1 and 2 (SKN 1 and 2) being under the construction in Korea. This SKN 1 and 2 has the same arrangement of a Turbine-Generator set as one of Korea Standard Nuclear Plant Units ( OPR 1000 ) in commercial operation. The Turbine-Generator Supplier has developed a new Moisture Separator Reheater which has first and second stage heating steam supply connections respectively, at both ends of the shell side of the vessel in comparison to MSR of OPR 1000 which has first and second stage heating steam supply connections at only one end. The different locations of reheaters in MSR cause changes in the associated pipings such as 2. stage reheater heating steam, 2. stage reheater drain, shell drain, drain tank location and tank condensate drainage pipings. (authors)

  13. Modeling fuzzy state space of reheater system for simulation and analysis

    NASA Astrophysics Data System (ADS)

    Munirah, W. M. Wan; Ahmad, T.; Ashaari, A.; Abdullah, M. Adib

    2014-07-01

    Reheater is one of the important heat exchange components in a high capacity power plant of a boiler system. The aim of this study is to improve heat transfer of a reheater system. The method is to maximize steam production and at the same time, keeping variables within constraints. Fuzzy arithmetic is a powerful tool used to solve engineering problems with uncertain parameters. Therefore, in order to determine heat transfer efficiency, the state space of reheater is simulated using fuzzy arithmetic by taking into account the uncertainties in the reheater system. The uncertain model parameters and the model inputs are represented by fuzzy numbers with their shape derived from quasi-Gaussian function. Finally, this paper discusses how the mathematical model can be manipulated in order to produce maximum heat transfer with least loss of energy. Furthermore, the improvement of the reheater efficiency and the quantification of the heat supplied parameters are presented in this paper.

  14. 1. Copy of Drawing, 'American Steel & Wire Co., Central ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. Copy of Drawing, 'American Steel & Wire Co., Central Furnace Works -- Sketch of Plant Showing Tracks & Buildings, 1913, Revised 3/10/31.' Drawing courtesy United States Steel Corporation, Lorain, Ohio. Credit Berni Rich, Score Photographs, August 1979, for photos 1 through 4 and 7 through 11. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  15. The paleomagnetic effects of reheating the Ecstall pluton, British Columbia

    NASA Astrophysics Data System (ADS)

    Hollister, Lincoln S.; Hargraves, Robert B.; James, Thomas S.; Renne, Paul R.

    2004-04-01

    Paleomagnetic data of plutons from the western Canadian Cordillera are currently interpreted to indicate thousands of kilometers of latitudinal transport, in situ tilting, or post-intrusion folding. For the Ecstall pluton of British Columbia, the inclination of magnetic remanence directions steepens to the east from 16 to 81 [Butler et al., J. Geophys. Res. 107 (2002)] between 24 and 12 km west of a thermal boundary with the Coast Mountains batholith (CMB). The CMB was at 700-800C between 60 and 52 Ma. The stable remanent magnetization is in ilmenohematite grains with exsolved lamellae of ferrian ilmenite. It has the characteristic properties of lamellar magnetism [Robinson et al., Nature 418 (2002) 517-520] which is acquired with exsolution in ilmenohematite below 390C [Ghiorso, Phys. Chem. Minerals 25 (1997) 28-38]; thus, it is thermal chemical remanent magnetization (TCRM). Our heat flow calculations show that the thermal effects of Eocene CMB on the adjacent 91 Ma Ecstall pluton were enough to reset the remanent magnetization directions. Reheating to the temperatures necessary for TCRM is supported by K/Ar and Ar/Ar cooling dates on hornblende and biotite, which young from west to east towards the CMB in concert with the change in inclinations. Thus, the progressive steepening of magnetization inclinations is attributed to reheating during the Eocene of the 91 Ma Ecstall pluton by the CMB. This reheating followed post-solidification northward latitudinal displacement of the pluton. The amount of translational displacement of the coastal terranes of British Columbia prior to 60 Ma hinges on the interpretation of discordant magnetizations from plutons that may have cooled slowly after emplacement in the mid to lower crust, as was the case for the Ecstall pluton. Many of these plutons contain ilmenohematite as an accessory magnetic phase. Our interpretation for the low temperature acquisition of TCRM in the Ecstall pluton may have far-reaching implications for understanding enigmatic discordant paleomagnetic directions reported from plutons of the western Canadian Cordillera.

  16. High Efficiency Furnace

    SciTech Connect

    Hwang, K. S.; Koestler, D. J.

    1985-08-27

    Disclosed is a dwelling furnace having at least one clam-shell type primary heat exchanger in parallel orientation with a secondary heat exchanger, both the primary and secondary heat exchangers being vertically oriented relative to a furnace housing and parallel to the flow of air to be heated. The primary heat exchanger has a combustion chamber in the lower end thereof, and the lower end of the secondary heat exchanger exhausts into a tertiary heat exchanger oriented approximately perpendicular to the primary and secondary heat exchangers and horizontally relative to the housing, below the combustion chambers of the primary heat exchangers and below the exhaust outlet of the secondary heat exchanger. The tertiary heat exchanger includes a plurality of condensation tubes for retrieving the latent heat of condensation of the combustion gases. The furnace further comprises an induced draft blower for drawing combustion gases through the heat exchangers and inducting sufficient air to the combustion chamber of the primary heat exchanger for efficient combustion.

  17. High efficiency furnace

    SciTech Connect

    Hwang, K. S.; Koestler, D. J.

    1985-12-31

    Disclosed is a dwelling furnace having at least one clam-shell type primary heat exchanger in parallel orientation with a secondary heat exchanger, both the primary and secondary heat exchangers being vertically oriented relative to a furnace housing and parallel to the flow of air to be heated. The primary heat exchanger has a combustion chamber in the lower end thereof, and the lower end of the secondary heat exchanger exhausts into a tertiary heat exchanger oriented approximately perpendicular to the primary and secondary heat exchangers and horizontally relative to the housing, below the combustion chambers of the primary heat exchangers and below the exhaust outlet of the secondary heat exchanger. The tertiary heat exchanger includes a plurality of condensation tubes for retrieving the latent heat of condensation of the combustion gases. The furnace further comprises an induced draft blower for drawing combustion gases through the heat exchangers and inducting sufficient air to the combustion chamber of the primary heat exchanger for efficient combustion.

  18. Effects of Silicon and Furnace Conditions on Hot Shortness

    NASA Astrophysics Data System (ADS)

    Sampson, Erica E.

    Residual Cu in scrap based steel manufactured in the Electric Arc Furnace (EAF) leads to a surface cracking phenomenon known as surface hot shortness. Si is known to provide a potential reduction in hot shortness; however, the mechanisms involved are not fully understood for low Si quantities. This study aims to determine a window of Si contents with a given Ni content needed to counteract the negative effects of Sn and Cu to reduce hot shortness and to determine the mechanism. Thermogravimetric Analysis, SEM-EDS, XRD, and TEM were used to study the hot shortness behavior of a Fe alloy containing 0.2% Cu, 0.05% Ni, 0.01% Sn and with varying Si-content (0.02%, 0.1%, 0.15%, and 0.2% Si). It was found that fayalite formation at the metal/oxide interface resulted in a reduction of oxidation and subsequent Cu-rich liquid formation for all Si contents examined. Under isothermal air oxidation experiments, the range of Si contents between 0.1-0.2 wt% Si exhibited a mechanism that was a combination of fayalite formation impeding oxidation as well as occlusion of the Cu-rich liquid due to internal oxidation. This range was acceptable to alleviate hot shortness under these conditions. Following continuous casting, steel undergoes a cooling process known as secondary cooling where water is sprayed on the surface to promote cooling followed by a radiant cooling stage where the steel is cooled in air to room temperature. The secondary cooling regime leads to oxidation of the alloy in an air + water vapor atmosphere. Experiments were completed to determine the effect of the non-isothermal secondary cooling cycle, the effect of water vapor during secondary cooling, and the effect of the radiant cooling regime down to room temperature. In the case of secondary cooling atmospheres, the non-isothermal cooling cycle resulted in a slight increase in liquid quantity and grain boundary penetration as compared to the isothermal heating cycles due to the higher temperatures experienced in the non-isothermal cycle. The addition of water vapor increased the sample oxidation as compared to samples processed in dry atmospheres due to increased scale adherence, scale plasticity, and inward transport of oxygen. The increase in weight gain of the wet atmosphere compared to the dry atmosphere would indicate increased liquid formation at the interface, which did occur in non-Si containing alloys; however, in Si-containing alloys there was also an increased amount of occlusion of Cu and Fe due to increased scale adherence and inward oxidation in the presence of water vapor increasing the amount of internal oxidation. As Si also increases the formation of internal oxides, the amount of occlusion increased with Si content, significantly decreasing the quantity of liquid at the interface and the amount of grain boundary penetration. In the case of the Fe-Cu-Ni-Sn alloy, the secondary cooling cycle with water lead to the formation of many small pools of Cu-rich liquid embedded within the surface of the metal due to oxidation within liquid penetrated grain boundaries. Oxidation in combustion atmospheres was completed to determine the effect of oxygen content on oxidation in reheat furnaces. Combustion atmospheres with 1%, 3%, and 6% excess oxygen were examined isothermally at 1150°C to compare oxidation in combustion atmospheres to oxidation in air atmospheres. The reduction of available oxygen decreased the oxidation rates in the 1% and 3% excess oxygen atmospheres leading to a reduction in the Cu-rich liquid formation therefore reducing the risk of hot shortness as less liquid is present at the metal/oxide interface. The reduction in free oxygen in the atmosphere decreased the rate and amount of oxidation leading to the formation of a non-uniform scale at short times. However, the 6% excess oxygen atmosphere behaved similarly to air due to the formation of a uniform scale indicating that once a uniform scale is formed, the oxygen content in the atmosphere does not significantly alter the hot shortness behavior of the alloy. (Abstract shortened by UMI.).

  19. Blast furnace coal injection system design for high rates

    SciTech Connect

    Snowden, B.

    1994-12-31

    Coal injection into blast furnaces is now well established as a basic technology. However, high rates of coal injection between 300 and 500 lb/thm (160 to 250 kg/thm) are a rarity. Special consideration must be given to the overall concept regarding strategic coal storage, expected equipment reliability, and back-up available to prevent furnace problems, should any of the coal feeding systems fail. British Steel and Simon Macawber now have considerable operational experience at high rates for sustained periods. The paper will discuss the points to be considered and describe the ATSI-Simon Macawber approach to providing a high level of confidence in the coal injection system.

  20. On the breakdown of the curvature perturbation ζ during reheating

    NASA Astrophysics Data System (ADS)

    Tarman Algan, Merve; Kaya, Ali; Seyma Kutluk, Emine

    2015-04-01

    It is known that in single scalar field inflationary models the standard curvature perturbation ζ, which is supposedly conserved at superhorizon scales, diverges during reheating at times 0dot phi=, i.e. when the time derivative of the background inflaton field vanishes. This happens because the comoving gauge 0varphi=, where varphi denotes the inflaton perturbation, breaks down when 0dot phi=. The issue is usually bypassed by averaging out the inflaton oscillations but strictly speaking the evolution of ζ is ill posed mathematically. We solve this problem in the free theory by introducing a family of smooth gauges that still eliminates the inflaton fluctuation varphi in the Hamiltonian formalism and gives a well behaved curvature perturbation ζ, which is now rigorously conserved at superhorizon scales. At the linearized level, this conserved variable can be used to unambiguously propagate the inflationary perturbations from the end of inflation to subsequent epochs. We discuss the implications of our results for the inflationary predictions.

  1. Partial oxidation power plant with reheating and method thereof

    DOEpatents

    Newby, R.A.; Yang, W.C.; Bannister, R.L.

    1999-08-10

    A system and method are disclosed for generating power having an air compression/partial oxidation system, a turbine, and a primary combustion system. The air compression/partial oxidation system receives a first air stream and a fuel stream and produces a first partially oxidized fuel stream and a first compressed air stream therefrom. The turbine expands the first partially oxidized fuel stream while being cooled by the first compressed air stream to produce a heated air stream. The heated air stream is injected into the expanding first partially oxidized fuel stream, thereby reheating it in the turbine. A second partially oxidized fuel stream is emitted from the turbine. The primary combustion system receives said second partially oxidized fuel stream and a second air stream, combusts said second partially oxidized fuel stream, and produces rotating shaft power and an emission stream therefrom. 2 figs.

  2. Reheating-volume measure for random-walk inflation

    SciTech Connect

    Winitzki, Sergei

    2008-09-15

    The recently proposed 'reheating-volume' (RV) measure promises to solve the long-standing problem of extracting probabilistic predictions from cosmological multiverse scenarios involving eternal inflation. I give a detailed description of the new measure and its applications to generic models of eternal inflation of random-walk type. For those models I derive a general formula for RV-regulated probability distributions that is suitable for numerical computations. I show that the results of the RV cutoff in random-walk type models are always gauge invariant and independent of the initial conditions at the beginning of inflation. In a toy model where equal-time cutoffs lead to the 'youngness paradox', the RV cutoff yields unbiased results that are distinct from previously proposed measures.

  3. Natural inflation from 5D SUGRA and low reheat temperature

    NASA Astrophysics Data System (ADS)

    Paccetti Correia, Filipe; Schmidt, Michael G.; Tavartkiladze, Zurab

    2015-09-01

    Motivated by recent cosmological observations of a possibly unsuppressed primordial tensor component r of inflationary perturbations, we reanalyze in detail the 5D conformal SUGRA originated natural inflation model of Ref. [1]. The model is a supersymmetric variant of 5D extranatural inflation, also based on a shift symmetry, and leads to the potential of natural inflation. Coupling the bulk fields generating the inflaton potential via a gauge coupling to the inflaton with brane SM states we necessarily obtain a very slow gauge inflaton decay rate and a very low reheating temperature Tr ? O (100) GeV. Analysis of the required number of e-foldings (from the CMB observations) leads to values of ns in the lower range of present Planck 2015 results. Some related theoretical issues of the construction, along with phenomenological and cosmological implications, are also discussed.

  4. Partial oxidation power plant with reheating and method thereof

    DOEpatents

    Newby, Richard A. (Pittsburgh, PA); Yang, Wen-Ching (Export, PA); Bannister, Ronald L. (Winter Springs, FL)

    1999-01-01

    A system and method for generating power having an air compression/partial oxidation system, a turbine, and a primary combustion system. The air compression/partial oxidation system receives a first air stream and a fuel stream and produces a first partially oxidized fuel stream and a first compressed air stream therefrom. The turbine expands the first partially oxidized fuel stream while being cooled by the first compressed air stream to produce a heated air stream. The heated air stream is injected into the expanding first partially oxidized fuel stream, thereby reheating it in the turbine. A second partially oxidized fuel stream is emitted from the turbine. The primary combustion system receives said second partially oxidized fuel stream and a second air stream, combusts said second partially oxidized fuel stream, and produces rotating shaft power and an emission stream therefrom.

  5. Blast Furnace Granulated Coal Injection

    SciTech Connect

    1998-09-30

    Production levels on each furnace exceeded 7000 NTHM/day during July. The combined production of 14,326 was a result of lower coke rates and below average delay rates on both furnaces, The combined production was at its highest level since September 1997. In August, the combined productivity declined to less than 13,500 NTHM/day. Although D furnace maintained a production rate in excess of 7000 NTHM/day, C furnace was lower because of a castfloor breakout and subsequent five day repair from August 26-30. Despite the lower productivity in August, injected coal and furnace coke rates were very good during the month. During September, the operation was difficult as a result of higher delays on both furnaces. The combined average monthly delay rate was considerably above the twenty-month average of 113 minutes per day and the combined average monthly production was less than 14,000 NTHM/day. Higher furnace coke rates at lower coal injection levels also contributed to the decrease. Additionally, the coke rate on both furnaces was increased substantially and the injected coal rate was decreased in preparation for the high volatile Colorado coal trial that started on September 28. The furnace process results for this quarter are shown in Tables 1A and 1B. In addition, the last twelve months of injected coal and coke rates for each furnace are shown in Figures 1 and 2.

  6. Curvaton reheating mechanism in a scale invariant two measures theory

    NASA Astrophysics Data System (ADS)

    Guendelman, Eduardo I.; Herrera, Ramón

    2016-01-01

    The curvaton reheating mechanism in a scale invariant two measures theory defined in terms of two independent non-Riemannian volume forms (alternative generally covariant integration measure densities) on the space-time manifold which are metric independent is studied. The model involves two scalar matter fields, a dilaton, that transforms under scale transformations and it will be used also as the inflaton of the model and another scalar, which does not transform under scale transformations and which will play the role of a curvaton field. Potentials of appropriate form so that the pertinent action is invariant under global Weyl-scale symmetry are introduced. Scale invariance is spontaneously broken upon integration of the equations of motion. After performing transition to the physical Einstein frame we obtain: (1) For given value of the curvaton field an effective potential for the scalar field with two flat regions for the dilaton which allows for a unified description of both early universe inflation as well as of present dark energy epoch; (2) In the phase corresponding to the early universe, the curvaton has a constant mass and can oscillate decoupled from the dilaton and that can be responsible for both reheating and perturbations in the theory. In this framework, we obtain some interesting constraints on different parameters that appear in our model; (3) For a definite parameter range the model possesses a non-singular "emergent universe" solution which describes an initial phase of evolution that precedes the inflationary phase. Finally we discuss generalizations of the model, through the effect of higher curvature terms, where inflaton and curvaton can have coupled oscillations.

  7. On-line ultrasonic system for measuring thickness of the copper stave in the blast furnace

    NASA Astrophysics Data System (ADS)

    Choi, Sang-Woo; Kim, Dohoon

    2012-05-01

    The blast furnace is used make molten iron from sintered ore and the cokes in the steel industry. Recently, the copper stave cooling system placed on inner face of the blast furnace body to protect the steel shell from heat. In the high temperature environment, the wear between the stave and the material makes the cooling stave thinning by the downward movement of the materials in the blast furnace. It was impossible to access the copper stave with the ultrasonic sensor for measuring thickness because the copper stave is covered with the steel shell and there is backing refractory between the stave and the steel shell. The unique ultrasonic sensor which can approach the cooling stave through the cooling line was developed to measure thickness. The thickness can be measured with portable ultrasonic thickness sensor and can be monitored continuously with embedded sensors.

  8. Non-carbon induction furnace

    DOEpatents

    Holcombe, C.E.; Masters, D.R.; Pfeiler, W.A.

    1984-01-06

    The present invention is directed to an induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of non-carbon materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloys. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an rf induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650/sup 0/C for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  9. Carbon-free induction furnace

    DOEpatents

    Holcombe, Cressie E. (Knoxville, TN); Masters, David R. (Knoxville, TN); Pfeiler, William A. (Norris, TN)

    1985-01-01

    An induction furnace for melting and casting highly pure metals and alloys such as uranium and uranium alloys in such a manner as to minimize contamination of the melt by carbon derived from the materials and the environment within the furnace. The subject furnace is constructed of carbon free materials and is housed within a conventional vacuum chamber. The furnace comprises a ceramic oxide crucible for holding the charge of metal or alloy. The heating of the crucible is achieved by a plasma-sprayed tungsten susceptor surrounding the crucible which, in turn, is heated by an RF induction coil separated from the susceptor by a cylinder of inorganic insulation. The furnace of the present invention is capable of being rapidly cycled from ambient temperatures to about 1650.degree. C. for effectively melting uranium and uranium alloys without the attendant carbon contamination problems previously encountered when using carbon-bearing furnace materials.

  10. Effects of packaging, equipment, and storage time on energy used for reheating beef stew.

    PubMed

    Cremer, M L; Pizzimenti, K V

    1992-08-01

    Energy used to reheat 3 kg of a standard beef stew to 74 degrees C was measured to determine (a) the benefits of a retort pouch packaging processing system that keeps food microbially safe at room temperature compared with a system that packages food in a plastic bag that requires refrigerated storage; (b) the most economical form for reheating (in bulk in bags, in bulk out of bags, or in portions); (c) the most economical equipment for reheating (convection oven, infrared oven, microwave oven, compartment steamer, or steam-jacketed kettle); and (d) the influence of storage time (7, 28, or 85 days). Energy used for reheating the retort product was 18,883.7 British thermal units (BTU) compared with 31,035.6 BTU for the plastic bag product. Reheating in portions used 6,857 BTU; reheating in bulk out of bag used 23,419 BTU; and reheating in bulk in bag used 64,247 BTU. The order of least to greatest energy use for equipment was microwave oven, 324 BTU; infrared oven, 5,406 BTU; convection oven, 11,399 BTU; steam-jacketed kettle, 30,713 BTU; and steamer, 51,412 BTU. Storage time in the plastic bag significantly (P less than .05) affected initial product temperature and the energy required for reheating; this was not true for the retort product. Our findings indicate that microwave heating, heating in portions rather than in larger quantities, refrigerated storage of 7 days instead of 28 days, and use of retort pouch products achieve the least energy cost in reheating a product such as beef stew. PMID:1640038

  11. To reheat, or to not reheat: that is the question: the efficacy of a local reheating protocol on mechanisms of cutaneous vasodilatation.

    PubMed

    Del Pozzi, Andrew T; Hodges, Gary J

    2015-01-01

    The aim of this study is to determine the effect of repeated bouts of local skin heating on the roles of nitric oxide synthase (NOS) and sympathetic nerves in cutaneous vasodilatation. In 3 repeated-heating protocols skin blood flux of the forearm and leg was measured using laser-Doppler flowmetry and data are presented as cutaneous vascular conductance (CVC; flux/blood pressure). Local heating was performed from 33C (thermoneutral) to 42C at 0.5C10s(-1), allowed to cool passively for ~60-min, then reheated at the same rate. In protocol 1, CVC was measured in response to repeated heating. In protocol 2, NOS was inhibited with N(G)-nitro-l-arginine methyl ester (L-NAME) and in protocol 3, sympathetic nerve blockade was achieved with bretylium tosylate (BT), both infused via intradermal microdialysis. In protocol 1, there were no differences (P>0.05) in CVC at either the forearm (884 vs. 864%max) or the leg (974 vs. 966%max) between heating bouts. In protocol 2, no differences (P>0.05) in CVC were observed between heating bouts at L-NAME treated sites at either the forearm (553 vs. 514%max) or the leg (713 vs. 704%max) . In protocol 3, there were differences (P<0.001) between BT treated sites when comparing the first and second bouts of heating for both the forearm (753 vs. 884%max) and the leg (793 vs. 974%max). The effect of sympathetic blockade on CVC responses to local heating was abolished following repeated bouts of heating. Consequently, it is our suggestion that when examining mechanisms of skin blood flow control, investigators use single bouts of local heating. PMID:25281012

  12. Implement proper furnace safety interlocks

    SciTech Connect

    Thomas, C.D.; Schoenmaker, G.J.W.

    1996-07-01

    Cracking furnaces are among some of the most complex operations in chemical process industries (CPI) plants. Consider, for example, the cracking furnaces in ethylene plants. Furnace explosions can occur during the light-off process or from accumulations of unburned fuel, incomplete combustion, or introduction of flammable products into the combustion spaces of the furnace. Over half of all furnace explosions occur during the initial light-off process for the furnace. The deficiencies that cause these events can be grouped into three broad categories: (1) human error; (2) incorrect or incomplete safety controls and equipment arrangement; and (3) equipment malfunction. This article presents a safety system that helps address all three of these categories for light-off events. No system is totally foolproof, but the use of a safety system, along with strict operating discipline, will reduce the number of furnace events encountered over the lifetime of the equipment. (Note that the controls typically referred to as ``combustion control,`` which include process temperature control, fuel-gas control, oxygen trim/draft control, and the like, are not part of the control described here.) Note also that although this system was developed for cracking furnaces in ethylene plants, it is equally applicable to other types of radiant-wall multiple-burner furnaces. It can be used for both new installations and retrofit situations. This safety system is not applicable to boilers or other devices with only one or two burners.

  13. Magnetically Damped Furnace (MDF)

    NASA Technical Reports Server (NTRS)

    1998-01-01

    The Magnetically Damped Furnace (MDF) breadboard is being developed in response to NASA's mission and goals to advance the scientific knowledge of microgravity research, materials science, and related technologies. The objective of the MDF is to dampen the fluid flows due to density gradients and surface tension gradients in conductive melts by introducing a magnetic field during the sample processing. The MDF breadboard will serve as a proof of concept that the MDF performance requirements can be attained within the International Space Station resource constraints.

  14. Water gas furnace

    SciTech Connect

    Gallaro, C.

    1985-12-03

    A water gas furnace comprising an outer container to provide a housing in which coke is placed into its lower part. A water container is placed within the housing. The coke is ignited and heats the water in the container converting it into steam. The steam is ejected into the coke, which together with air, produces water gas. Preferably, pumice stones are placed above the coke. The water gas is accepted into the pores of the pumice stones, where the heated pumice stones ignite the water gas, producing heat. The heat is extracted by a heat exchanger provided about the housing.

  15. Two chamber reaction furnace

    DOEpatents

    Blaugher, R.D.

    1998-05-05

    A vertical two chamber reaction furnace is described. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 C and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  16. Two chamber reaction furnace

    DOEpatents

    Blaugher, Richard D. (Evergreen, CO)

    1998-05-05

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  17. Modelling of furnaces and combustors

    SciTech Connect

    Kahil, E.E.

    1985-01-01

    This book presents an account of the art of modelling for heat transfer and fluid flows in furnaces and combustors. After describing the different types of furnace flows, the author deals with the conservation equations. The different turbulence modelling assumptions, the more complicated problem of turbulent combustion modelling, and various types of turbulent flames are also described and reviewed, with appropriate models being assigned.

  18. Perturbative reheating after multiple-field inflation: The impact on primordial observables

    NASA Astrophysics Data System (ADS)

    Meyers, Joel; Tarrant, Ewan R. M.

    2014-03-01

    We study the impact of perturbative reheating on primordial observables in models of multiple-field inflation. By performing a sudden decay calculation, we derive analytic expressions for the local-type nonlinearity parameter fNLlocal, the scalar spectral index n?, and the tensor-to-scalar ratio rT as functions of the decay rates of the inflationary fields. We compare our analytic results to a fully numerical classical field theory simulation, finding excellent agreement. We find that the sensitivity of fNL, n?, and rT to the reheating phase depends heavily on the underlying inflationary model. We quantify this sensitivity, and discuss conditions that must be satisfied if observable predictions are to be insensitive to the dynamics of reheating. We demonstrate that upon completion of reheating, all observable quantities take values within finite ranges, the limits of which are determined completely by the conditions during inflation. Furthermore, fluctuations in both fields play an important role in determining the full dependence of the observables on the dynamics of reheating. By applying our formalism to two concrete examples, we demonstrate that variations in fNL, n?, and rT caused by changes in reheating dynamics are well within the sensitivity of Planck, and as such the impact of reheating must be accounted for when making predictions for models of multiple-field inflation. Our final expressions are very general, encompassing a wide range of two-field inflationary models, including the standard curvaton scenario. We show that the curvaton scenario is a limiting case of two-field inflation, and recover the standard curvaton results in the appropriate limit. Our results allow a much more unified approach to studying two-field inflation including the effects of perturbative reheating. As such, entire classes of models can be studied together, allowing a more systematic approach to gaining insight into the physics of the early universe through observation.

  19. A General Viscosity Model for Molten Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Gan, Lei; Lai, Chaobin

    2014-06-01

    Blast furnace slag is the most abundant slag in the steel industry. Its metallurgical properties are determined to a great extent by its viscosity. Therefore, it is necessary to establish a reliable viscosity model for blast furnace slag. In the current work, a simple, accurate, and physically meaningful viscosity model for a wide composition range of blast furnace slags is developed based on the Vogel-Fulcher-Tammann (VFT) equation: log ? = A + B/( T - C). The model is calibrated by a database containing 365 compositions and 1233 measurements of synthetic and industrial slags. The parameter A has a value of -3.10. The parameters B and C are related to the mass fraction ratio of (CaO + MgO) to (SiO2 + Al2O3) and liquidus temperature of the slag, respectively. Present viscosity model accurately predicts the viscosity of blast furnace slag with relative average error (?) of 0.211 (0.180) and root mean square error (RMSE) of 0.239 Pas. A slight modification of this model can also predict the glass transition temperature of blast furnace slag satisfactorily.

  20. Reheating-volume measure in the string theory landscape

    NASA Astrophysics Data System (ADS)

    Winitzki, Sergei

    2008-12-01

    I recently proposed the “reheating-volume” (RV) prescription as a possible solution to the measure problem in “multiverse” cosmology. The goal of this work is to extend the RV measure to scenarios involving bubble nucleation, such as the string theory landscape. In the spirit of the RV prescription, I propose to calculate the distribution of observable quantities in a landscape that is conditioned in probability to nucleate a finite total number of bubbles to the future of an initial bubble. A general formula for the relative number of bubbles of different types can be derived. I show that the RV measure is well defined and independent of the choice of the initial bubble type, as long as that type supports further bubble nucleation. Applying the RV measure to a generic landscape, I find that the abundance of Boltzmann brains is always negligibly small compared with the abundance of ordinary observers in the bubbles of the same type. As an illustration, I present explicit results for a toy landscape containing four vacuum states, and for landscapes with a single high-energy vacuum and a large number of low-energy vacua.

  1. Prospects of determination of reheating temperature after inflation by DECIGO

    NASA Astrophysics Data System (ADS)

    Kuroyanagi, Sachiko; Nakayama, Kazunori; Yokoyama, Jun'ichi

    2015-01-01

    If the tensor-to-scalar ratio r of cosmological perturbations takes a large value r 0.1, which may be inferred from the recent BICEP2 result, we can hope to determine thermal history, in particular, the reheating temperature, T_R, after inflation by space-based laser interferometers. It is shown that upgraded and upshifted versions of DECIGO may be able to determine T_R if it lies in the range 6 10^6< T_R < 5 10^7GeV and 3 10^7< T_R< 2 10^8GeV, respectively. Although these ranges include predictions of some currently plausible inflation models, because each specification can probe T_R of a range of at most a decade, we should determine the specifications of DECIGO taking full account of the constraints on inflation models to be obtained by near-future observations of temperature anisotropy and B-model polarization of the cosmic microwave background radiation.

  2. Reheating-volume measure in the string theory landscape

    SciTech Connect

    Winitzki, Sergei

    2008-12-15

    I recently proposed the ''reheating-volume'' (RV) prescription as a possible solution to the measure problem in ''multiverse'' cosmology. The goal of this work is to extend the RV measure to scenarios involving bubble nucleation, such as the string theory landscape. In the spirit of the RV prescription, I propose to calculate the distribution of observable quantities in a landscape that is conditioned in probability to nucleate a finite total number of bubbles to the future of an initial bubble. A general formula for the relative number of bubbles of different types can be derived. I show that the RV measure is well defined and independent of the choice of the initial bubble type, as long as that type supports further bubble nucleation. Applying the RV measure to a generic landscape, I find that the abundance of Boltzmann brains is always negligibly small compared with the abundance of ordinary observers in the bubbles of the same type. As an illustration, I present explicit results for a toy landscape containing four vacuum states, and for landscapes with a single high-energy vacuum and a large number of low-energy vacua.

  3. Reheating the universe after multi-field inflation

    SciTech Connect

    Braden, Jonathan; Kofman, Lev; Barnaby, Neil E-mail: barnaby@cita.utoronto.ca

    2010-07-01

    We study in detail (p)reheating after multi-field inflation models with a particular focus on N-flation. We consider a variety of different couplings between the inflatons and the matter sector, including both quartic and trilinear interactions with a light scalar field. We show that the presence of multiple oscillating inflatons makes parametric resonance inefficient in the case of the quartic interactions. Moreover, perturbative processes do not permit a complete decay of the inflaton for this coupling. In order to recover the hot big bang, we must instead consider trilinear couplings. In this case we show that strong nonperturbative preheating is possible via multi-field tachyonic resonance. In addition, late-time perturbative effects do permit a complete decay of the condensate. We also study the production of gauge fields for several prototype couplings, finding similar results to the trilinear scalar coupling. During the course of our analysis we develop the mathematical theory of the quasi-periodic Mathieu equation, the multi-field generalization of the Floquet theory familiar from preheating after single field inflation. We also elaborate on the theory of perturbative decays of a classical inflaton condensate, which is applicable in single-field models also.

  4. Finite Element Modeling of Reheat Stretch Blow Molding of PET

    NASA Astrophysics Data System (ADS)

    Krishnan, Dwarak; Dupaix, Rebecca B.

    2004-06-01

    Poly (ethylene terephthalate) or PET is a polymer used as a packaging material for consumer products such as beverages, food or other liquids, and in other applications including drawn fibers and stretched films. Key features that make it widely used are its transparency, dimensional stability, gas impermeability, impact resistance, and high stiffness and strength in certain preferential directions. These commercially useful properties arise from the fact that PET crystallizes upon deformation above the glass transition temperature. Additionally, this strain-induced crystallization causes the deformation behavior of PET to be highly sensitive to processing conditions. It is thus crucial for engineers to be able to predict its performance at various process temperatures, strain rates and strain states so as to optimize the manufacturing process. In addressing these issues; a finite element analysis of the reheat blow molding process with PET has been carried out using ABAQUS. The simulation employed a constitutive model for PET developed by Dupaix and Boyce et al.. The model includes the combined effects of molecular orientation and strain-induced crystallization on strain hardening when the material is deformed above the glass transition temperature. The simulated bottles were also compared with actual blow molded bottles to evaluate the validity of the simulation.

  5. Heat Treatment Procedure Qualification for Steel Castings

    SciTech Connect

    Mariol Charles; Nicholas Deskevich; Vipin Varkey; Robert Voigt; Angela Wollenburg

    2004-04-29

    Heat treatment practices used by steel foundries have been carefully studied as part of comprehensive heat treatment procedure qualification development trials. These studies highlight the relationships between critical heat treatment process control parameters and heat treatment success. Foundry heat treatment trials to develop heat treatment procedure qualifications have shed light on the relationship between heat treatment theory and current practices. Furnace load time-temperature profiles in steel foundries exhibit significant differences depending on heat treatment equipment, furnace loading practice, and furnace maintenance. Time-temperature profiles of furnace control thermocouples can be very different from the time-temperature profiles observed at the center of casting loads in the furnace. Typical austenitization temperatures and holding times used by steel foundries far exceed what is required for transformation to austenite. Quenching and hardenability concepts were also investigated. Heat treatment procedure qualification (HTPQ) schema to demonstrate heat treatment success and to pre-qualify other alloys and section sizes requiring lesser hardenability have been developed. Tempering success is dependent on both tempering time and temperature. As such, furnace temperature uniformity and control of furnace loading during tempering is critical to obtain the desired mechanical properties. The ramp-up time in the furnace prior to the establishment of steady state heat treatment conditions contributes to the extent of heat treatment performed. This influence of ramp-up to temperature during tempering has been quantified.

  6. Vitrification of fly ash by swirling-flow furnace

    SciTech Connect

    Ito, Tadashi

    1996-12-31

    According to the amendment of the Waste Disposal and Public Cleansing Law of 1992, fly ash is regulated as Specially controlled waste and wide attention is now being paid to the melting and vitrification treatment of fly ash, which can reduce overall volume, detoxify and recover sources. Kobe Steel has demonstrated its operation using a swirling-flow furnace and has perfected a vitrification technique. The demonstration test has confirmed stable melting, high decomposition ratio of dioxins and the soundness of the slag. Kobe Steel has successfully developed a new technique for heightening the quality of slag and a new process for the heavy metals recovery from collected dust.

  7. The effect of globular microstructure size on the mechanical properties in reheating process of aluminum alloys

    NASA Astrophysics Data System (ADS)

    Kang, C. G.; Youn, S. W.; Seo, P. K.

    2004-04-01

    One of the important steps in semi-solid forming is the process of reheating raw materials to the semi-solid state. This process is not only necessary to achieve the required semi-solid state of the billet, but also to control the microstructure of the billet. In the reheating process, the globule size is determined by the holding time of the final reheating step. Therefore, some experiments to investigate the relationship between the mechanical properties and the holding time in the last heating step were performed. The alloys used in this experiment were 357, 319, and A390 alloys. The experiments of reheating were performed using an induction heating system with a capacity of 50 kW. This article shows the evolution of the microstructure according to the holding time of the last reheating stage. Furthermore, to evaluate the effect of globule size as determined by holding time of the final reheating step, uniaxial tension tests were performed. The stress-strain curves were plotted according to the holding time, and a relationship between the microstructure and the flow stress of semi-solid material was formulated.

  8. High temperature furnace

    SciTech Connect

    Dach, M.M.

    1987-01-20

    This patent describes, in combination, a high temperature furnace having an outer shell and adapted for being mounted in an upright position, a temperature resistant lining, comprising a dome constructed of refractory bricks and located at the upper end of the lining, a first layer of firebricks having sufficient strength to support the dome and having the dome resting thereon, a layer of insulating cement inside of and adjacent to the shell, layers of firebricks between the cement and the first layer of firebricks, a second layer of freestanding refractory bricks located inside of the first layer of firebricks for withstanding the high temperature, the second layer comprising replaceable bricks and extending vertically above the bottom of the dome to permit expansion without any upward thrust to the dome, and castable insulation filling spaces between the layer of insulating cement and the dome and the other layers of bricks.

  9. High pressure oxygen furnace

    DOEpatents

    Morris, D.E.

    1992-07-14

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized, the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 5 figs.

  10. High pressure oxygen furnace

    DOEpatents

    Morris, Donald E. (Kensington, CA)

    1992-01-01

    A high temperature high pressure oxygen furnace having a hybrid partially externally heated construction is disclosed. A metallic bar fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 inch bar stock and has a length of about 17 inches. This bar stock is gun drilled for over 16 inches of its length with 0.400 inch aperture to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the bar is provided with a small support aperture into which both a support and a thermocouple can be inserted. The closed end of the gun drilled bar is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  11. High pressure furnace

    DOEpatents

    Morris, D.E.

    1993-09-14

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum)). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior. 19 figures.

  12. High pressure furnace

    DOEpatents

    Morris, Donald E. (Kensington, CA)

    1993-01-01

    A high temperature high pressure furnace has a hybrid partially externally heated construction. A metallic vessel fabricated from an alloy having a composition of at least 45% nickel, 15% chrome, and 10% tungsten is utilized (the preferred alloy including 55% nickel, 22% chrome, 14% tungsten, 2% molybdenum, 3% iron (maximum) and 5% cobalt (maximum). The disclosed alloy is fabricated into 11/4 or 2 inch, 32 mm or 50 mm bar stock and has a length of about 22 inches, 56 cm. This bar stock has an aperture formed therein to define a closed high temperature, high pressure oxygen chamber. The opposite and closed end of the vessel is provided with a small blind aperture into which a thermocouple can be inserted. The closed end of the vessel is inserted into an oven, preferably heated by standard nickel chrome electrical elements and having a heavily insulated exterior.

  13. Gas quenching tool steels

    SciTech Connect

    Heilmann, P. ); Zenker, W.R. )

    1993-02-01

    Alloy steel parts are increasingly being heat treated in vacuum furnaces using gas overpressure quenching. The maximum gas pressure typically is 6 bar absolute, and nitrogen usually is the quenching gas. This is adequate for through-hardening tools and other parts made of high-speed, hot-work, and, to a limited extent, cold-work steels. However, the quenching speed (cooling rate) is often too low to permit the successful heat treating of: (1) tools and other parts made of medium- and low-alloy steels; (2) large forging and plastics molding dies made of medium-alloy steels; (3) large, densely loaded batches of identical parts; (4) parts made of austenitic steels and alloys that require a rapid quench after they are solution annealed; and (5) cold-work steel tools and other parts having diameters larger than 100mm (4 in.). Oil quenching is required for these applications. However, its use increases the potential for cracking and can cause distortion. To extend gas quenching to these materials, Leybold Durferrit GmbH, Hanau, Germany, has developed a new generation of vacuum furnaces that combines convective heating and high-pressure gas quenching at pressures up to 20 bar (2 MPa, 290 psi).

  14. Creep and rupture properties of longitudinal seam welded hot reheat piping

    SciTech Connect

    Ellis, F.V.; Steakley, M.F.; Roberts, B.W.

    1995-12-01

    Post exposure creep rupture testing was performed on two longitudinal seam welded hot reheat piping samples. The first pipe was 2-1/4Cr-1Mo steel with a large inside surface repair weld that had been given a subcritical postweld heat treatment. The weld had a shallow lack of fusion defect at the root pass. Weldment rupture specimens oriented in the hoop direction of the pipe were tested at 41.4 MPa and 665 C, 650 C and 635 C. The failure path was through the fine-grained region of the heat-affected-zone. The measured rupture time of the longitudinal seam weldment was approximately 2/3 of that for minimum strength unexposed base metal. The complete creep curve was fit to a power law primary plus an exponential softening tertiary with explicit rupture time. The second pipe was 1-1/4Cr-1/2Mo steel and the weld had been given a renormalizing and tempering heat treatment. All weld metal creep rupture specimens were used. Creep and tensile tests were performed to develop constitutive equations for creep crack growth analysis. The emphasis was on primary and secondary creep with test stresses of 41.4 MPa and 68.6 MPa and temperatures from 550 C to 650 C. The maximum test duration was approximately one year. The measured rupture time for the weld metal was approximately equal to that for minimum strength base material. Exponential and rational polynomial primary plus steady state creep equations were fit to the data. The minimum creep rate was fit to a Dorn parameter with stress dependent activation energy. At 540 C, the power for the stress dependence of the minimum creep rate was 6.2. The primary creep coefficients corresponding to time constants were shown to have good correlations with rupture time and minimum creep rate. The product of the primary creep coefficients (initial creep rate) had good correlation with the minimum creep rate for each stress.

  15. Challenges in Melt Furnace Tests

    NASA Astrophysics Data System (ADS)

    Belt, Cynthia

    2014-09-01

    Measurement is a critical part of running a cast house. Key performance indicators such as energy intensity, production (or melt rate), downtime (or OEE), and melt loss must all be understood and monitored on a weekly or monthly basis. Continuous process variables such as bath temperature, flue temperature, and furnace pressure should be used to control the furnace systems along with storing the values in databases for later analysis. While using measurement to track furnace performance over time is important, there is also a time and place for short-term tests.

  16. Ceramic coating used on MWC furnace walls

    SciTech Connect

    Parker, P.R.; Zvosec, C.

    1996-12-31

    Fire-side corrosion of Municipal Waste Combustor (MWC) furnace walls has been a significant problem for these units. This corrosion can take place quite rapidly. Within less than a year major tube failures have occurred. The corrosion mechanisms and history of various units have been well documented previously. The commonly used answer to this corrosion is use of Inconel 625 weld overlay. It is often applied after erection of units, because the corrosion or its location is unforeseen. Two major problems with the Inconel 625 weld overlay is its high initial cost and the subsequent maintenance due to imperfections in the overlay during its application. Now, a thin, ceramic coating has proven its ability to protect the carbon steel tubes and survive the furnace environment. As of April, 1995, it will have about 10 months of service at the SPSA operated MWC plant. Its cost is a fraction of Inconel 625 weld overlay. Since it forms a continuous coating there are very few imperfections in the coating. One key feature of the ceramic coating is its thermal expansion rate is similar to carbon steel. This eliminates flaking of the ceramic coating. A brief review of the SPSA/NNSY Steam/Power Plant operating characteristics is presented. Maps showing loss of metal (based on ultrasonic testing) in a number of units are presented. Then physical and chemical properties of the ceramic coating are discussed. The costs of various alternatives are compared. This ceramic coating will prove to save MWCs millions of dollars. It can be used to go over poor Inconel overlay work.

  17. Modulated reheating and large non-gaussianity in string cosmology

    SciTech Connect

    Cicoli, M.; Quevedo, F.; Tasinato, G.; Zavala, I.; Burgess, C.P. E-mail: gianmassimo.tasinato@port.ac.uk E-mail: cburgess@perimeterinstitute.ca

    2012-05-01

    A generic feature of the known string inflationary models is that the same physics that makes the inflaton lighter than the Hubble scale during inflation often also makes other scalars this light. These scalars can acquire isocurvature fluctuations during inflation, and given that their VEVs determine the mass spectrum and the coupling constants of the effective low-energy field theory, these fluctuations give rise to couplings and masses that are modulated from one Hubble patch to another. These seem just what is required to obtain primordial adiabatic fluctuations through conversion into density perturbations through the 'modulation mechanism', wherein reheating takes place with different efficiency in different regions of our Universe. Fluctuations generated in this way can generically produce non-gaussianity larger than obtained in single-field slow-roll inflation; potentially observable in the near future. We provide here the first explicit example of the modulation mechanism at work in string cosmology, within the framework of LARGE Volume Type-IIB string flux compactifications. The inflationary dynamics involves two light Khler moduli: a fibre divisor plays the rle of the inflaton whose decay rate to visible sector degrees of freedom is modulated by the primordial fluctuations of a blow-up mode (which is made light by the use of poly-instanton corrections). We find the challenges of embedding the mechanism into a concrete UV completion constrains the properties of the non-gaussianity that is found, since for generic values of the underlying parameters, the model predicts a local bi-spectrum with f{sub NL} of order 'a few'. However, a moderate tuning of the parameters gives also rise to explicit examples with f{sub NL} ? O(20) potentially observable by the Planck satellite.

  18. Chem I Supplement: Chemistry of Steel Making.

    ERIC Educational Resources Information Center

    Sellers, Neal

    1980-01-01

    Provides information about the chemistry of steel making applicable to teaching secondary school science. Generalized chemical reactions describe the manufacture of steel from iron ore. Also discussed are raw materials, processing choices, and how various furnaces (blast, direct reduction, open hearth, basic oxygen, electric) work. (CS)

  19. Sensitivity analyses of furnace material properties in the Czochralski crystal growth method for silicon

    NASA Astrophysics Data System (ADS)

    Asadi Noghabi, O. R.; M'Hamdi, M.; Joma, M.

    2013-01-01

    Reliability of the numerical simulation results strongly depends on the input data, in particular on the thermo-physical properties of the furnace components, e.g. graphite thermal conductivity and steel surface emissivity. Uncertainties are always involved in the measurement of these parameters. A set of global 2D simulations has been carried out in order to investigate the impact of each property on the growth conditions in Czochralski silicon growth furnaces. The results indicate that steel emissivity and felt conductivity have significant impact on the calculated thermal field and energy consumption.

  20. Glass Furnace Model Version 2

    Energy Science and Technology Software Center (ESTSC)

    2003-05-06

    GFM2.0 is a derivative of the GFM code with substantially altered and enhanced capabilities. Like its predecessor, it is a fully three-dimensional, furnace simulation model that provides a more accurate representation of the entire furnace, and specifically, the glass melting process, by coupling the combustion space directly to the glass batch and glass melt via rigorous radiation heat transport models for both the combustion space and the glass melt. No assumptions are made with regardmore » to interfacial parameters of heat, flux, temperature distribution, and batch coverage as must be done using other applicable codes available. These critical parameters are calculated. GFM2.0 contains a processor structured to facilitate use of the code, including the entry of teh furnace geometry and operating conditions, the execution of the program, and display of the computational results. Furnace simulations can therefore be created in a straightforward manner.« less

  1. Fossil fuel furnace reactor

    DOEpatents

    Parkinson, William J. (Los Alamos, NM)

    1987-01-01

    A fossil fuel furnace reactor is provided for simulating a continuous processing plant with a batch reactor. An internal reaction vessel contains a batch of shale oil, with the vessel having a relatively thin wall thickness for a heat transfer rate effective to simulate a process temperature history in the selected continuous processing plant. A heater jacket is disposed about the reactor vessel and defines a number of independent controllable temperature zones axially spaced along the reaction vessel. Each temperature zone can be energized to simulate a time-temperature history of process material through the continuous plant. A pressure vessel contains both the heater jacket and the reaction vessel at an operating pressure functionally selected to simulate the continuous processing plant. The process yield from the oil shale may be used as feedback information to software simulating operation of the continuous plant to provide operating parameters, i.e., temperature profiles, ambient atmosphere, operating pressure, material feed rates, etc., for simulation in the batch reactor.

  2. Gas exhaust nozzle for ARC furnaces

    SciTech Connect

    Buhler, K.

    1984-10-09

    Arc furnace has a furnace shell, a furnace lid with lid ring and a lid lifting and swivelling means as well as a lid opening in the furnace lid for exhausting the flue gas from the interior of the furnace and a flue gas exhaust nozzle for removing the flue gases above the lid opening, the nozzle being supported on the furnace lid ring. By means of this design feature as well as a guide arrangement and a locking means the flue gas exhaust nozzle can be completely integrated into the operating steps of the arc furnace in a simple and economical fashion.

  3. Study of hot hardness characteristics of tool steels

    NASA Technical Reports Server (NTRS)

    Chevalier, J. L.; Dietrich, M. W.; Zaretsky, E. V.

    1972-01-01

    Hardness measurements of tool steel materials in electric furnace at elevated temperatures and low oxygen environment are discussed. Development of equation to predict short term hardness as function of intial room temperature hardness of steel is reported. Types of steel involved in the process are identified.

  4. Variable frequency microwave furnace system

    DOEpatents

    Bible, D.W.; Lauf, R.J.

    1994-06-14

    A variable frequency microwave furnace system designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity for testing or other selected applications. The variable frequency microwave furnace system includes a microwave signal generator or microwave voltage-controlled oscillator for generating a low-power microwave signal for input to the microwave furnace. A first amplifier may be provided to amplify the magnitude of the signal output from the microwave signal generator or the microwave voltage-controlled oscillator. A second amplifier is provided for processing the signal output by the first amplifier. The second amplifier outputs the microwave signal input to the furnace cavity. In the preferred embodiment, the second amplifier is a traveling-wave tube (TWT). A power supply is provided for operation of the second amplifier. A directional coupler is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter is provided for measuring the power delivered to the microwave furnace. A second power meter detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load. 5 figs.

  5. Variable frequency microwave furnace system

    DOEpatents

    Bible, Don W. (Clinton, TN); Lauf, Robert J. (Oak Ridge, TN)

    1994-01-01

    A variable frequency microwave furnace system (10) designed to allow modulation of the frequency of the microwaves introduced into a furnace cavity (34) for testing or other selected applications. The variable frequency microwave furnace system (10) includes a microwave signal generator (12) or microwave voltage-controlled oscillator (14) for generating a low-power microwave signal for input to the microwave furnace. A first amplifier (18) may be provided to amplify the magnitude of the signal output from the microwave signal generator (12) or the microwave voltage-controlled oscillator (14). A second amplifier (20) is provided for processing the signal output by the first amplifier (18). The second amplifier (20) outputs the microwave signal input to the furnace cavity (34). In the preferred embodiment, the second amplifier (20) is a traveling-wave tube (TWT). A power supply (22) is provided for operation of the second amplifier (20). A directional coupler (24) is provided for detecting the direction of a signal and further directing the signal depending on the detected direction. A first power meter (30) is provided for measuring the power delivered to the microwave furnace (32). A second power meter (26) detects the magnitude of reflected power. Reflected power is dissipated in the reflected power load (28).

  6. OPTIMAL OPERATION OF ELECTRIC ARC FURNACES (EAF) TO MINIMIZE THE GENERATION OF AIR POLLUTANTS AT THE SOURCE

    EPA Science Inventory

    The manufacture of steel by electric arc furnaces (EAF) is continuing to increase in usage in the United States with current production estimated to be over 63 million tons per year. The reduction of emissions from steel producers has been slow for two main reasons: the nee...

  7. What can the CMB tell about the microphysics of cosmic reheating?

    NASA Astrophysics Data System (ADS)

    Drewes, Marco

    2016-03-01

    In inflationary cosmology, cosmic reheating after inflation sets the initial conditions for the hot big bang. We investigate how CMB data can be used to study the effective potential and couplings of the inflaton during reheating to constrain the underlying microphysics. If there is a phase of preheating that is driven by a parametric resonance or other instability, then the thermal history and expansion history during the reheating era depend on a large number of microphysical parameters in a complicated way. In this case the connection between CMB observables and microphysical parameters can only established with intense numerical studies. Such studies can help to improve CMB constraints on the effective inflaton potential in specific models, but parameter degeneracies usually make it impossible to extract meaningful best-fit values for individual microphysical parameters. If, on the other hand, reheating is driven by perturbative processes, then it can be possible to constrain the inflaton couplings and the reheating temperature from CMB data. This provides an indirect probe of fundamental microphysical parameters that most likely can never be measured directly in the laboratory, but have an immense impact on the evolution of the cosmos by setting the stage for the hot big bang.

  8. Development of mesoscale burner arrays for gas turbine reheat

    NASA Astrophysics Data System (ADS)

    Lee, Sunyoup

    Mesoscale burner arrays allow combustion to be conducted in a distributed fashion at a millimeter (meso) scale. At this scale, diffusive processes are fast, but not yet dominant, such that numerous advantages over conventional gas turbine combustion can be achieved without giving up the possibility to use fluid inertia to advantage. Since the scale of the reaction zone follows from the scale at which the reactants are mixed, very compact flames result. This compact, distributed form of combustion can provide the opportunity of inter-turbine reheat as well as the potential for lean premixed or highly vitiated combustion to suppress NOx emissions. As a proof-of-concept, a 4x4 array with burner elements on 5-mm centers was fabricated in silicon nitride via assembly mold SDM. Each burner element was designed in a single monolithic unit with its own combination of reactant inlets, fuel plenum and injection nozzles, and swirler to induce flame stabilization. Results using methane, including pressure drop, flame stability, temperature distribution in the burnt gas, and NO emissions are reported for both fully premixed (mixing prior to injection) and nonpremixed (mixing in the array) configurations. These results demonstrate the degree to which premixed performance can be achieved with this design and pointed to ways in which the array design could be improved over this first-generation unit. Given what was learned from the 4x4 array, a next-generation 6x6 array was developed. Major design changes include addition of a bluff-body stabilizer to each burner element to improve stability and use of a multilayer architecture to enhance the degree of reactant mixing. Tests using methane in both operating conditions were performed for two stabilization configurations---with and without the bluff bodies. The results for nonpremixed operation show that nearly complete air/fuel mixing was achieved using the 6x6 design, leading to NO emission levels obtainable under fully premixed conditions. However, the results also indicate that element-to-element fuel maldistribution of the array remains significant such that additional efforts to resolve manufacturing difficulties should be made in future applications. Elimination of maldistribution will reduce NO emissions even further as well as improve stability characteristics of the array.

  9. Single taphole blast furnace casthouse performance optimizing cost and availability

    SciTech Connect

    Fowles, R.D.; Searls, J.B.; Peay, W.R.; Brenneman, R.G.

    1995-12-01

    The No. 2 blast furnace is a single taphole furnace with a convection air-cooled iron trough. The iron runner system is designed to fill four 90 ton open-top ladles per cast, which are transported by locomotive to the steel shop. The slag runner system is capable of filling three 800 ft{sup 3} slag pots per cast. The No. 2 blast furnace was blown in from mini-reline with this new casthouse configuration in early December 1991. It was operated for nearly three years until it was banked for planned stove repairs and a trough rebuild in late September 1994. During this period, the furnace produced just over 2.5 million tons of hot metal across the original trough refractory lining system, with 13 intermediate hot patch castable repairs. The entire casthouse refractory usage (main trough, runner systems, and covers) during this campaign was 1.06 pounds per net ton of hot metal. Investigation of the lining during demolition indicated that the trough lining campaign could have been extended to at least 3.0 million tons. This paper will discuss how operating practices, mechanical design, refractory design, maintenance philosophy, and attention to detail synergistically contributed to the long campaign life and low refractory consumption rate.

  10. On finite density effects on cosmic reheating and moduli decay and implications for Dark Matter production

    SciTech Connect

    Drewes, Marco

    2014-11-01

    We study the damping of an oscillating scalar field in a Friedmann-Robertson-Walker spacetime by perturbative processes, taking into account the back-reaction of the plasma of decay products on the damping rate. The scalar field may be identified with the inflaton, in which case this process resembles the reheating of the universe after inflation. It can also model a modulus that dominates the energy density of the universe at later times. We find that the finite density corrections to the damping rate can have a drastic effect on the thermal history and considerably increase both, the maximal temperature in the early universe and the reheating temperature at the onset of the radiation dominated era. As a result the abundance of some Dark Matter candidates may be considerably larger than previously estimated. We give improved analytic estimates for the maximal and the reheating temperatures and confirm them numerically in a simple model.

  11. Acoustic emission monitoring for inspection of seam-welded hot reheat piping in fossil power plants

    NASA Astrophysics Data System (ADS)

    Rodgers, John M.; Morgan, Bryan C.; Tilley, Richard M.

    1996-11-01

    Although failure of the seam weld on reheat steam piping has been an infrequent occurrence, such failure is still a major safety concern for fossil plant operations. EPRI has provided guidelines for a piping management program base don periodic inspection. More recently, EPRI has also sponsored research to develop inspection techniques to both improve the quality and reduce the cost of piping inspections. Foremost in this research has been the use of acoustic emission (AE) techniques to detect crack damage in seam welds. AE has the substantial cost advantages of both allowing inspection without full removal of the thermal insulation on the reheat piping and making short-re- inspection intervals practical. This paper reviews the EPRI guidelines for performing an AE inspection on seam-welded hot reheat piping.

  12. Determination of the Major Impurity Radiators in the Reheat Mode Discharges in the Compact Helical System

    NASA Astrophysics Data System (ADS)

    Suzuki, Chihiro; Akiyama, Tsuyoshi; Fujisawa, Akihide; Ida, Katsumi; Isobe, Mitsutaka; Matsuoka, Keisuke; Minami, Takashi; Nagaoka, Kenichi; Nishimura, Shin; Okamura, Shoichi; Peterson, Byron J.; Shimizu, Akihiro; Takahashi, Chihiro; Toi, Kazuo; Yoshimura, Yasuo

    Radiation brightness and impurity behaviors have been studied for reheat mode discharges in the Compact Helical System (CHS) by three different types of impurity diagnostics. Total radiation power measured by a pyroelectric detector significantly reduces after entering the reheat mode, whereas the line-averaged radiation brightness measured by an absolute extreme ultraviolet (AXUV) photodiode array increases especially for a center viewing chord due to the impurity accumulation in the plasma core. One possible reason for this opposite behavior between the two bolometric detectors is the reduced sensitivity of the AXUV photodiode for lower energy photons in vacuum ultraviolet (VUV) region. This speculation is supported by temporal evolutions of VUV spectra measured by a grazing incidence spectrometer. These results demonstrate that the comparison of three impurity diagnostics would be beneficial to the determination of the major impurity radiators and a comprehensive understanding of impurity behaviors in the reheat mode discharges.

  13. Optical emission from a small scale model electric arc furnace in 250-600 nm region.

    PubMed

    Mkinen, A; Niskanen, J; Tikkala, H; Aksela, H

    2013-04-01

    Optical emission spectroscopy has been for long proposed for monitoring and studying industrial steel making processes. Whereas the radiative decay of thermal excitations is always taking place in high temperatures needed in steel production, one of the most promising environment for such studies are electric arc furnaces, creating plasma in excited electronic states that relax with intense characteristic emission in the optical regime. Unfortunately, large industrial scale electric arc furnaces also present a challenging environment for optical emission studies and application of the method is not straightforward. To study the usability of optical emission spectroscopy in real electric arc furnaces, we have developed a laboratory scale DC electric arc furnace presented in this paper. With the setup, optical emission spectra of Fe, Cr, Cr2O3, Ni, SiO2, Al2O3, CaO, and MgO were recorded in the wavelength range 250-600 nm and the results were analyzed with the help of reference data. The work demonstrates that using characteristic optical emission, obtaining in situ chemical information from oscillating plasma of electric arc furnaces is indeed possible. In spite of complications, the method could possibly be applied to industrial scale steel making process in order to improve its efficiency. PMID:23635185

  14. Optical emission from a small scale model electric arc furnace in 250-600 nm region

    SciTech Connect

    Maekinen, A.; Tikkala, H.; Aksela, H.; Niskanen, J.

    2013-04-15

    Optical emission spectroscopy has been for long proposed for monitoring and studying industrial steel making processes. Whereas the radiative decay of thermal excitations is always taking place in high temperatures needed in steel production, one of the most promising environment for such studies are electric arc furnaces, creating plasma in excited electronic states that relax with intense characteristic emission in the optical regime. Unfortunately, large industrial scale electric arc furnaces also present a challenging environment for optical emission studies and application of the method is not straightforward. To study the usability of optical emission spectroscopy in real electric arc furnaces, we have developed a laboratory scale DC electric arc furnace presented in this paper. With the setup, optical emission spectra of Fe, Cr, Cr{sub 2}O{sub 3}, Ni, SiO{sub 2}, Al{sub 2}O{sub 3}, CaO, and MgO were recorded in the wavelength range 250-600 nm and the results were analyzed with the help of reference data. The work demonstrates that using characteristic optical emission, obtaining in situ chemical information from oscillating plasma of electric arc furnaces is indeed possible. In spite of complications, the method could possibly be applied to industrial scale steel making process in order to improve its efficiency.

  15. Coal combustion under conditions of blast furnace injection; [Quarterly] technical report, September 1--November 30, 1993

    SciTech Connect

    Crelling, J.C.

    1993-12-31

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This study is unique in that it will be the first North American effort to directly determine the nature of the combustion of coal injected into a blast furnace. This proposal is a follow-up to one funded for the 1992--1993 period. It is intended to complete the study already underway with the Armco Inc. steel company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals f or such use.

  16. Inflation and reheating in the Starobinsky model with conformal HiggsField

    NASA Astrophysics Data System (ADS)

    Gorbunov, D. S.; Tokareva, A. A.

    2013-12-01

    This is a talk presented by A.A. Tokareva at Baikal summer school on physics of elementary particles and astrophysics 2012. We studied the reheating after the Starobinsky inflation and have found that the main process is the inflaton decay to SM gauge fields due to the conformal anomaly. The reheating temperature is low leading to the possibility to detect the gravity wave signal from inflation and evaporation of structures formed after inflation in DECIGO and BBO experiments. Also we give predictions for the parameters of scalar perturbation spectrum at the next-to-leading order of slow roll and obtain a bound on the Higgs mass.

  17. Furnace and Heat Recovery Area Design and Analysis for Conceptual Design of Oxygen-Based PC Boiler

    SciTech Connect

    Andrew Seltzer

    2005-01-01

    The objective of the furnace and heat recovery area design and analysis task of the Conceptual Design of Oxygen-Based PC Boiler study is to optimize the location and design of the furnace, burners, over-fire gas ports, and internal radiant surfaces. The furnace and heat recovery area were designed and analyzed using the FW-FIRE and HEATEX computer programs. The furnace is designed with opposed wall-firing burners and over-fire air ports. Water is circulated in the furnace by natural circulation to the waterwalls and divisional wall panels. Compared to the air-fired furnace, the oxygen-fired furnace requires only 65% of the surface area and 45% of the volume. Two oxygen-fired designs were simulated: (1) without over-fire air and (2) with 20% over-fire air. The maximum wall heat flux in the oxygen-fired furnace is more than double that of the air-fired furnace due to the higher flame temperature and higher H{sub 2}O and CO{sub 2} concentrations. The coal burnout for the oxygen-fired case is 100% due to a 500 F higher furnace temperature and higher concentration of O{sub 2}. Because of the higher furnace wall temperature of the oxygen-fired case compared to the air-fired case, furnace water wall material was upgraded from carbon steel to T91. The total heat transfer surface required in the oxygen-fired heat recovery area (HRA) is 25% less than the air-fired HRA due to more heat being absorbed in the oxygen-fired furnace and the greater molecular weight of the oxygen-fired flue gas. The HRA tube materials and wall thickness are practically the same for the air-fired and oxygen-fired design since the flue gas and water/steam temperature profiles encountered by the heat transfer banks are very similar.

  18. FUGITIVE EMISSIONS FROM INTEGRATED IRON AND STEEL PLANTS

    EPA Science Inventory

    The report gives results of an engineering investigation of fugitive (non-ducted) emissions in the iron and steel industry. Operations excluded from the study are coke ovens, basic oxygen furnace (BOF) charging, and blast furnace cast houses. Fugitive emission factors for iron an...

  19. EAST (FRONT) AND NORTH SIDE OF DOUBLE FURNACE AND NORTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EAST (FRONT) AND NORTH SIDE OF DOUBLE FURNACE AND NORTH SIDE OF SINGLE FURNACE, SOUTHWEST. - Tannehill Furnace, 12632 Confederate Parkway, Tannehill Historical State Park, Bucksville, Tuscaloosa County, AL

  20. Thermal Spray Coatings for Blast Furnace Tuyere Application

    NASA Astrophysics Data System (ADS)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-11-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  1. Thermal Spray Coatings for Blast Furnace Tuyere Application

    NASA Astrophysics Data System (ADS)

    Pathak, A.; Sivakumar, G.; Prusty, D.; Shalini, J.; Dutta, M.; Joshi, S. V.

    2015-12-01

    The components in an integrated steel plant are invariably exposed to harsh working environments involving exposure to high temperatures, corrosive gases, and erosion/wear conditions. One such critical component in the blast furnace is the tuyere, which is prone to thermal damage by splashing of molten metal/slag, erosive damage by falling burden material, and corrosion from the ensuing gases. All the above, collectively or independently, accelerate tuyere failure, which presents a potential explosion hazard in a blast furnace. Recently, thermal spray coatings have emerged as an effective solution to mitigate such severe operational challenges. In the present work, five different coatings deposited using detonation spray and air plasma spray techniques were comprehensively characterized. Performance evaluation involving thermal cycling, hot corrosion, and erosion tests was also carried out. Based on the studies, a coating system was suggested for possible tuyere applications and found to yield substantial improvement in service life during actual field trials.

  2. Titanium addition practice, and maintenance for the hearths in AHMSA`s blast furnaces

    SciTech Connect

    Boone, A.G.; Jimenez, G.; Castillo, J.

    1997-12-31

    Altos Hornos de Mexico (AHMSA) is a steel company located in Northern Mexico, in the state of Coahuila. Currently there are three blast furnaces in operation and one more about to finish its general repair. This last one is to remain as a back-up unit. Because of blast furnace hearth wear outs AHMSA has developed some maintenance procedures. These procedures are based on titanium ore additions and hearth thermic control monitoring. There are also some other maintenance practices adopted to the working operations to assure that such operations detect and avoid in time hearth wear outs that place personnel and/or the unit in danger (due to hearth leaks). This paper describes titanium ore addition to No. 2 blast furnace during the final campaign and it also illustrates maintenance practices and continuous monitoring of temperature trends both of which were implemented at AHMSA`s No. 5 blast furnace.

  3. BLAST FURNACE GRANULAR COAL INJECTION SYSTEM. Final Report Volume 2: Project Performance and Economics

    SciTech Connect

    Unknown

    1999-10-01

    Bethlehem Steel Corporation (BSC) requested financial assistance from the Department of Energy (DOE), for the design, construction and operation of a 2,800-ton-per-day blast furnace granulated coal injection (BFGCI) system for two existing iron-making blast furnaces. The blast furnaces are located at BSC's facilities in Burns Harbor, Indiana. The demonstration project proposal was selected by the DOE and awarded to Bethlehem in November 1990. The design of the project was completed in December 1993 and construction was completed in January 1995. The equipment startup period continued to November 1995 at which time the operating and testing program began. The blast furnace test program with different injected coals was completed in December 1998.

  4. Design of an experimental electric arc furnace. Report of investigations/1992

    SciTech Connect

    Hartman, A.D.; Ochs, T.L.

    1992-01-01

    Instabilities in electric steelmaking furnace arcs cause electrical and acoustical noise, reduce operating efficiency, increase refractory erosion, and increase electrode usage. The U.S. Bureau of Mines has an ongoing research project investigating methods to stabilize these arcs to improve productivity in steel production. To perform experiments to test new hypotheses, researchers designed and instrumented an advanced, experimental single-phase furnace. The paper describes the furnace, which was equipped with high-speed data acquisition capabilities for electrical, temperature, pressure and flow rate measurements; automated atmosphere control; ballistic calorimetry; and viewports for high-speed cinematography. Precise environmental control and accurate data acquisition allow the statistical design of experiments and assignment of rigorous confidence limits when testing potential furnace or procedural modifications.

  5. Study on blast furnace cooling stave for various refractory linings based on numerical modeling

    NASA Astrophysics Data System (ADS)

    Mohanty, T. R.; Sahoo, S. K.; Moharana, M. K.

    2016-02-01

    Cooling technology for refractory lining of blast furnace is very important for the metallurgical industry, because it can substantially increase output and operation life of furnaces. A three dimensional mathematical model for the temperature field of the blast furnace stave cooler with refractory lining has been developed and analyzed. The temperature and heat dissipated by stave cooler is examined by using the finite element method. The cast steel stave is studied and computational analysis is made to know the effect of the cooling water velocity, temperature, and the lining material on the maximum temperature of the stave hot surface. The refractory lining materials, which are used in this experiment, are high alumina bricks with different stave materials (copper, aluminum and cast iron). The obtained numerical calculations are compared with that obtained from experiments performed at Rourkela Steel Plant, Odisha taking a stave in belly zone having maximum heat load shows very good agreement.

  6. Blast furnace granular coal injection project. Annual report, January--December 1993

    SciTech Connect

    Not Available

    1994-06-01

    This initial annual report describes the Blast Furnace Granular Coal Injection project being implemented at Bethlehem Steel Corporation`s (BSC) Burns Harbor, Indiana, plant. This installation will be the first in the United States to employ British Steel technology that uses granular coal to provide part of the fuel requirement of blast furnaces. The project will demonstrate/assess a broad range of technical/economic issues associated with the use of coal for this purpose. These include: coal grind size, coal injection rate, coal source (type) and blast furnace conversion method. Preliminary Design (Phase 1) began in 1991 with detailed design commencing in 1993. Construction at Burns Harbor (Phase 2) began in August 1993. Construction is expected to complete in the first quarter of 1995 which will be followed by the demonstration test program (Phase 3). Progress is described.

  7. An analytical furnace model for optimizing aluminum melting furnaces

    SciTech Connect

    Li, Tianxiang; King, Paul E.; Hassan, Mohamed; Kuwana, Kazunori; Saito, Kozo

    2005-02-01

    An analytical furnace model, originally established by Essenhigh and Tsai, is developed and modified in this paper. The practical application of this modified model is to predict optimum furnace operating conditions, and has been verified by experimental tests conducted in the Experimental Research Furnace (ERF) at the Albany Research Center (ARC), U.S. Department of Energy. The development of the modified Essenhigh/Tsai model is based on melting and holding tests with two main assumptions: thermal conduction loss in aluminum melting process is the same as that in holding processes, and the heat loss through flue gases is lineally proportional to the melting rate. The former is reasonable because thermal conduction loss is small as compared with firing rate, while the latter is quite accurate as shown in the test results. Tests of aluminum melting were conducted in the ERF furnace where the combustion space volume was changed by varying the roof height. The relations between firing rate, heat absorption rate, melting rate, and energy efficiency were developed from the tests, and the optimum operating conditions under which maximum energy efficiency can be achieved were predicted. In addition, the effect of roof height on the energy efficiency was determined. This model could be a valuable tool in diagnostic analysis of day-to-day operations in aluminum melting.

  8. Recycling and reheating of pyroclasts as possible mechanism for increased groundmass crystallization in basaltic tephra

    NASA Astrophysics Data System (ADS)

    Deardorff, N.; Cashman, K.

    2012-12-01

    Tephra produced by explosive eruptions provides important information about magma ascent, vesiculation, fragmentation, and deposition. Mafic pyroclasts from strombolian eruptions are characterized by a wide range in groundmass crystallinity and can range from dense microlite-rich matrix to glassy microlite-poor clasts, often within the same eruption deposit and even within a single clast. However, the origin of these clast types, and the ascent and eruption conditions, is not well understood. The presence of both microlite-rich and microlite-poor matrix is a common feature of tephra deposits from cinder cone eruptions. Microlite-poor clasts are generally assumed to represent primary (deeper) magma that ascends rapidly and erupts. Microlite-rich clasts have been interpreted as slow-moving magma incorporated from along conduit walls, or stored temporarily in shallow dikes and sills; both scenarios call upon sufficiently long residence times within the upper crust to allow magma degassing and crystallization prior to eruption. An alternative explanation is additional residence time in the vent by recycling previously erupted clasts. In this study we induced groundmass crystallization in tephra by heating natural basaltic lapilli in a one-atmosphere Deltec furnace at oxygen fugacity (fO2) conditions of ambient air. Each clast was split in half (saving one half as a control) and heated isothermally for variable time intervals. Experiments were 5-60 minutes at T = 600-1000°C and 5-30 minutes at temperatures (T) ≥1100°C. Images of both the control and the experimental samples permitted classification according to differences in groundmass texture caused by heating. We observed from our experiments that microlite crystallization initiates near the glass transition temperature (Tg ~690°C) within 20 minutes. The extent of crystallization increases with time and increased temperature. At greater temperatures (≥800°C) rapid nucleation occurs within ≤5 minutes. Pyroxenes are the first crystal phases to form at temperatures of ~690-1100°C, followed by oxides observed at temperatures >700°C. Plagioclase forms at temperatures >990°C, but was likely introduced below 900°C. Although crystallization is usually studied as a cooling-driven phenomenon, heating of glass to a temperature above the glass transition (but below the liquidus) also causes crystallization. By reheating the pyroclasts that were initially quenched at eruption temperatures (~1150°C) and equilibria, we are decreasing the glass viscosity to allow for element diffusion in an undercooled and supersaturated system, driving crystallization. As the clasts are heated effective supersaturation decreases and once the eruption temperature is reached, the sample should be at equilibrium with the phase assemblage of the erupted material. Our results suggest a recycled pyroclast will begin crystallizing almost immediately upon reaching Tg, and at high T (≥800°C) <5 minutes are required for microlites to form. The occurrence of two microlite populations within basaltic tephra is not uncommon, particularly in strombolian deposits, and recycling of pyroclasts may be the mechanism for increased crystallization. Eruptions with low mass eruption rates are the most likely candidates for recycling due to insufficient strength to fully expel the pyroclasts.

  9. Reheating signature in the gravitational wave spectrum from self-ordering scalar fields

    NASA Astrophysics Data System (ADS)

    Kuroyanagi, Sachiko; Hiramatsu, Takashi; Yokoyama, Jun'ichi

    2016-02-01

    We investigate the imprint of reheating on the gravitational wave spectrum produced by self-ordering of multi-component scalar fields after a global phase transition. The equation of state of the Universe during reheating, which usually has different behaviour from that of a radiation-dominated Universe, affects the evolution of gravitational waves through the Hubble expansion term in the equations of motion. This gives rise to a different power-law behavior of frequency in the gravitational wave spectrum. The reheating history is therefore imprinted in the shape of the spectrum. We perform 5123 lattice simulations to investigate how the ordering scalar field reacts to the change of the Hubble expansion and how the reheating effect arises in the spectrum. We also compare the result with inflation-produced gravitational waves, which has a similar spectral shape, and discuss whether it is possible to distinguish the origin between inflation and global phase transition by detecting the shape with future direct detection gravitational wave experiments such as DECIGO.

  10. 49 CFR 180.211 - Repair, rebuilding and reheat treatment of DOT-4 series specification cylinders.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Repair, rebuilding and reheat treatment of DOT-4 series specification cylinders. 180.211 Section 180.211 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION (CONTINUED) CONTINUING...

  11. Reheating effects in the matter power spectrum and implications for substructure

    SciTech Connect

    Erickcek, Adrienne L.; Sigurdson, Kris

    2011-10-15

    The thermal and expansion history of the Universe before big bang nucleosynthesis is unknown. We investigate the evolution of cosmological perturbations through the transition from an early matter era to radiation domination. We treat reheating as the perturbative decay of an oscillating scalar field into relativistic plasma and cold dark matter. After reheating, we find that subhorizon perturbations in the decay-produced dark matter density are significantly enhanced, while subhorizon radiation perturbations are instead suppressed. If dark matter originates in the radiation bath after reheating, this suppression may be the primary cutoff in the matter power spectrum. Conversely, for dark matter produced nonthermally from scalar decay, enhanced perturbations can drive structure formation during the cosmic dark ages and dramatically increase the abundance of compact substructures. For low reheat temperatures, we find that as much as 50% of all dark matter is in microhalos with M > or approx. 0.1M{sub +} at z{approx_equal}100, compared to a fraction of {approx}10{sup -10} in the standard case. In this scenario, ultradense substructures may constitute a large fraction of dark matter in galaxies today.

  12. Calculation and Analysis of Heat Transfer Coefficients in a Circulating Fluidized Bed Boiler Furnace

    NASA Astrophysics Data System (ADS)

    Wang, Zhiwei; Yang, Jianhua; Li, Qinghai

    A new way for the circulating fluidized bed (CFB) boiler research is proposed by the supervisory information system (SIS) in power plant level. The heat transfer coefficient in CFB boiler furnace is calculated and analyzed by the SIS calculation analysis in a commercial CFB boiler, the way how to calculate the heat transfer coefficient in SIS is introduced, and the heat transfer coefficient is accurately received by calculating a large amount of data from database. The relation about the heat transfer coefficient to unit load, bed temperature, bed velocity, and suspension density is analyzed; the linear relation could be accepted for the commercial CFB design. A new calculating and simple way for the heat transfer coefficient of CFB boiler is proposed for CFB boiler design. Using this research result, the reheat spray water flux larger than the design value in lots of commercial CFB boilers is analyzed; the main reason is the designed heat transfer coefficient smaller than the actual value.

  13. Training Guidelines: Glass Furnace Operators.

    ERIC Educational Resources Information Center

    Ceramics, Glass, and Mineral Products Industry Training Board, Harrow (England).

    Technological development in the glass industry is constantly directed towards producing high quality glass at low operating costs. Particularly, changes have taken place in melting methods which mean that the modern furnace operator has greater responsibilities than any of his predecessors. The complexity of control systems, melting rates, tank

  14. Hopewell Furnace National Historic Site. Teacher's Guide.

    ERIC Educational Resources Information Center

    National Park Service (Dept. of Interior), Washington, DC.

    This teacher's guide contains activities to use in conjunction with a site visit to the Hopewell Furnace National Historic Site (Elverson, Pennsylvania). The guide provides diagrams of the furnace, a cold-blast smelting operation, and the furnace operation. It presents a timeline of iron production from ancient times through contemporary times.…

  15. The Saugus Iron Works Blast Furnace

    USGS Multimedia Gallery

    A view of the Saugus Iron Works blast furnace, which smelted the iron from limonite, an iron ore. The limonite formed in nearby bogs, and was heated in the blast furnace until the iron melted and ran out the bottom of the furnace. ...

  16. HRC steel mill project. Volume 2. Final report. Export trade information

    SciTech Connect

    1995-08-01

    The initial step in developing the design for a steel producing facility is the selection of the major processes to be used. This study investigated five steelmaking processes to determine the one(s) best suited for Grasim based on technical and cost performance. The processes were: Electric Arc Furnace; Induction Furnace/BOF; KS Furnace; Cupola; and Submerged Arc. This investigation determined that the electric arc furnace (EAF) was the most suitable melting process for the production of steel using DRI feed stock.

  17. A Feasibility Study for Recycling Used Automotive Oil Filters In A Blast Furnace

    SciTech Connect

    Ralph M. Smailer; Gregory L. Dressel; Jennifer Hsu Hill

    2002-01-21

    This feasibility study has indicated that of the approximately 120,000 tons of steel available to be recycled from used oil filters (UOF's), a maximum blast furnace charge of 2% of the burden may be anticipated for short term use of a few months. The oil contained in the most readily processed UOF's being properly hot drained and crushed is approximately 12% to 14% by weight. This oil will be pyrolized at a rate of 98% resulting in additional fuel gas of 68% and a condensable hydrocarbon fraction of 30%, with the remaining 2% resulting as carbon being added into the burden. Based upon the writer's collected information and assessment, there appears to be no operational problems relating to the recycling of UOF's to the blast furnace. One steel plant in the US has been routinely charging UOF's at about 100 tons to 200 tons per month for many years. Extensive analysis and calculations appear to indicate no toxic consideration as a result of the pyrolysis of the small contained oil ( in the 'prepared' UOFs) within the blast furnace. However, a hydrocarbon condensate in the ''gasoline'' fraction will condense in the blast furnace scrubber water and may require additional processing the water treatment system to remove benzene and toluene from the condensate. Used oil filters represent an additional source of high quality iron units that may be effectively added to the charge of a blast furnace for beneficial value to the operator and to the removal of this resource from landfills.

  18. Direct current, closed furnace silicon technology

    SciTech Connect

    Dosaj, V.D.; May, J.B.; Arvidson, A.N.

    1994-05-01

    The dc closed furnace technology for smelting silicon offers technical operating challenges, as well as, economic opportunities for off-gas recovery, reduced electrode consumption, reduced reductant oxidation losses, reduced energy consumption, and improved silicon recovery. The 10 mva dc closed furnace is located in East Selkirk, Manitoba. Construction of this pilot plant was started in September 1990. Following successful commissioning of the furnace in 1992, a number of smelting tests have been conducted aimed at optimization of the furnace operation and the raw material mix. The operation of a closed furnace is significantly different from an open furnace operation. The major difference being in the mechanical movement of the mix, off-gas recovery, and inability to observe the process. These differences made data collection and analysis critical in making operating decisions. This closed furnace was operated by computer control (state of the art in the smelling industry).

  19. Coal combustion under conditions of blast furnace injection. Technical report, March 1, 1994--May 31, 1994

    SciTech Connect

    Crelling, J.C.

    1994-09-01

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This investigation is significant to the use of Illinois coal in that the limited research to date suggests that coals of low fluidity and moderate to high sulfur and chlorine contents are suitable feedstocks for blast furnace injection. This proposal is a follow-up to one funded for the 1992-93 period. It is intended to complete the study already underway with the Armco Inc. Steel Company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals for such use. During this quarter samples of two feed coals and the IBCSP 112 (Herrin No. 6) were prepared for reactivity testing and compared to blast furnace coke, and char fines taken from an active blast furnace. As the initial part of a broad reactivity analysis program, these same samples were also analyzed on a thermogravimetric analyzer (TGA) to determine their combustion and reactivity properties.

  20. High temperature furnace modeling and performance verifications

    NASA Technical Reports Server (NTRS)

    Smith, James E., Jr.

    1992-01-01

    Analytical, numerical, and experimental studies were performed on two classes of high temperature materials processing sources for their potential use as directional solidification furnaces. The research concentrated on a commercially available high temperature furnace using a zirconia ceramic tube as the heating element and an Arc Furnace based on a tube welder. The first objective was to assemble the zirconia furnace and construct parts needed to successfully perform experiments. The 2nd objective was to evaluate the zirconia furnace performance as a directional solidification furnace element. The 3rd objective was to establish a data base on materials used in the furnace construction, with particular emphasis on emissivities, transmissivities, and absorptivities as functions of wavelength and temperature. A 1-D and 2-D spectral radiation heat transfer model was developed for comparison with standard modeling techniques, and were used to predict wall and crucible temperatures. The 4th objective addressed the development of a SINDA model for the Arc Furnace and was used to design sample holders and to estimate cooling media temperatures for the steady state operation of the furnace. And, the 5th objective addressed the initial performance evaluation of the Arc Furnace and associated equipment for directional solidification. Results of these objectives are presented.

  1. Effect of Temperature Dropping During Reheat Treatments on GTD-111 Microstructure

    NASA Astrophysics Data System (ADS)

    Wongnawapreechachai, Piyapat; Hormkrajai, Weerasak; Lothongkum, Gobboon; Wangyao, Panyawat

    2012-04-01

    The general standard reheat treatment condition to refurbishment long-term serviced turbine blades, which are made of cast nickel based superalloy, GTD-111, is usually following by solution treatment at 1438 K, 1458 K and 1478 K for 10.8 to 14.4 ks, combination with primary aging at 1328 K for 3.6 ks, and secondary aging at 1118 K for 86.4 ks. However, in practical reheat treatment process, the change of temperature during any heat treating could occur accidentally any time. To simulate this effect, the droppings of temperatures during solution treatment were chosen and carried out to temperature level of 1118 K then heating again to the solution temperature levels. The temperature droppings (according to various programs) were performed during solution treatment. From the results, it was found that effect of temperature dropping during solution treatment greatly influenced the final rejuvenated microstructures.

  2. Study of Room Temperature and Humidity Control Method on Dehumidification System Reheated by Refrigeration Cycle

    NASA Astrophysics Data System (ADS)

    Nakamura, Hiroo; Funakoshi, Sunao; Yokoyama, Hidenori; Morimoto, Motoo; Saito, Kiyoshi

    The new ways to control the humidity and the temperature of the room accurately during the dehumidification operation reheated by refrigeration cycle on room air conditioners using R 410A was investigated. The indoor heat exchanger is divided into a condensing part and an evaporating part by a dehumidification valve which is located between these two heat exchangers. The indoor air cooled and dehumidified by the evaporating part is heated by the condensing part. The dehumidification capacity increased according to increasing the compressor rotational speed. And the reheating capacity increased according to decreasing the outdoor fan rotational speed. So the humidity and the temperature of the room was controlled to the setting values exactly by regulating the compressor rotational speed and the outdoor fan rotational speed alternately.

  3. THERMODYNAMIC ANALYSIS OF OPEN-CYCLE MULTISHAFT POWER SYSTEM WITH MULTIPLE REHEAT AND INTERCOOL

    NASA Technical Reports Server (NTRS)

    Glassman, A. J.

    1994-01-01

    This program computes the specific power output, specific fuel consumption, and cycle efficiency functions of turbine-inlet temperature, compressor pressure ratio, and component performance factors for power systems having any number of shafts up to a maximum of five. On each shaft there can be any number of compressors and turbines up to a maximum of five each, along with any specified number of intervening intercoolers and reheaters. A recuperator can be included in the system and turbine coolant flow can be accounted for. The combustion-gas thermodynamic properties are valid for any fuel consisting of hydrogen and/or carbon only. The program should be used with maximum temperatures no higher than about 2000 K (3140 degrees Fahrenheit) because molecular dissociation is not included in the stoichiometry. Improvements in cycle performance resulting from the use of intercooling, reheating, and recuperation can also be determined. This program has been implemented on the IBM 7094.

  4. Crystal growth furnace with trap doors

    DOEpatents

    Sachs, Emanual M. (Watertown, MA); Mackintosh, Brian H. (Lexington, MA)

    1982-06-15

    An improved furnace is provided for growing crystalline bodies from a melt. The improved furnace is characterized by a door assembly which is remotely controlled and is arranged so as to selectively shut off or permit communication between an access port in the furnace enclosure and a hot zone within that enclosure. The invention is especially adapted to facilitate use of crystal growing cartridges of the type disclosed in U.S. Pat. No. 4,118,197.

  5. Designing furnaces for the primary aluminum industry

    NASA Astrophysics Data System (ADS)

    Schmitz, Christoph

    1996-02-01

    Although many typically regard the casthouse furnace as a simple piece of equipment, in reality the furnace design has a remarkable effect on final metal quality and efficiency of operation. Heat exchange, burner design, process control, and the refractory lining all contribute to the overall performance of the furnace. The most efficient design may vary from plant to plant, but poor design will definitely lead to higher production cost and difficulty attaining the highest quality products.

  6. Crystal growth furnace with trap doors

    NASA Technical Reports Server (NTRS)

    Sachs, Emanual M. (Inventor); Mackintosh, Brian H. (Inventor)

    1982-01-01

    An improved furnace is provided for growing crystalline bodies from a melt. The improved furnace is characterized by a door assembly which is remotely controlled and is arranged so as to selectively shut off or permit communication between an access port in the furnace enclosure and a hot zone within that enclosure. The invention is especially adapted to facilitate use of crystal growing cartridges of the type disclosed in U.S. Pat. No. 4,118,197.

  7. Furnace for Tensile Testing of Flexible Ceramics

    NASA Technical Reports Server (NTRS)

    Smith, M.; Estrella, C. A.; Katvala, V. W.

    1986-01-01

    Ceramic cloth and thread tested quickly at temperatures up to 1,250 degree C. Tensile strengths of ceramic cloths and threads measured conveniently in new furnace at specified temperatures up to 1,250 degree C, using ordinary mechanical tester. Samples heated along part of their lengths in furnace slots. Interchangeable furnace chambers and matching heating elements sized to match size of tested ceramic material.

  8. Ferrosilicon smelting in a direct current furnace

    DOEpatents

    Dosaj, V.D.; May, J.B.

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode. 1 figure.

  9. Ferrosilicon smelting in a direct current furnace

    DOEpatents

    Dosaj, Vishu D. (Midland, MI); May, James B. (Midland, MI)

    1992-12-29

    The present invention is a process for smelting ferrosilicon alloy. The process comprises adding a carbon source and tailings comprising oxides of silicon and iron to a substantially closed furnace. Heat is supplied to the furnace by striking a direct current arc between a cathode electrode and an anode functional hearth. In a preferred embodiment of the present invention, the cathode electrode is hollow and feed to the substantially closed furnace is through the hollow electrode.

  10. Structural characteristics and hydration kinetics of modified steel slag

    SciTech Connect

    Li Jianxin; Yu Qijun; Wei Jiangxiong Zhang Tongsheng

    2011-03-15

    This study investigates the structural characteristics and hydration kinetics of modified basic oxygen furnace steel slag. The basic oxygen furnace steel slag (BOFS) was mixed with electric arc furnace steel slag (EAFS) in appropriate ratios and heated again at high temperature in the laboratory. The mineralogical and structural characteristics of both BOFS and modified steel slag (MSS) were characterized by X-ray diffraction, optical microscopy, scanning electron microscopy, Raman and Fourier transform infrared spectroscopies. The results show that modification increases alite content in MSS and decreases alite crystal size with the formation of C{sub 6}AF{sub 2}. One more obvious heat evolution peak appears in MSS's heat-flow rate curves in comparison to BOFS, becoming similar to that of typical Portland cement paste. As a result, its cementitious activity is much improved.

  11. Measurement of airflow in residential furnaces

    SciTech Connect

    Biermayer, Peter J.; Lutz, James; Lekov, Alex

    2004-01-24

    In order to have a standard for furnaces that includes electricity consumption or for the efficiency of furnace blowers to be determined, it is necessary to determine the airflow of a furnace or furnace blower. This study focused on airflow testing, in order to determine if an existing test method for measuring blower airflow could be used to measure the airflow of a furnace, under conditions seen in actual installations and to collect data and insights into the operating characteristics of various types of furnace blowers, to use in the analysis of the electricity consumption of furnaces. Results of the measured airflow on furnaces with three types of blower and motor combinations are presented in the report. These included: (1) a forward-curved blower wheel with a typical permanent split capacitor (PSC) motor, (2) a forward-curved blower wheel with an electronically-commutated motor (ECM), and (3) a prototype blower, consisting of a backward-inclined blower wheel matched to an ECM motor prototype, which is being developed as an energy-saving alternative to conventional furnace blowers. The testing provided data on power consumption, static and total pressure, and blower speed.

  12. Steel industry wastes. [Wastewater treatment

    SciTech Connect

    Vachon, D.T.; Schmidt, J.W.; Schmidtke, N.W.

    1982-06-01

    A literature review dealing with waste processing of steel industry wastes is presented. The costs for the U.S. steel industry to comply with environmental standards are such that water reuse and recycling may be necessary. The review examines conventional coke plant wastewater treatments such as flotation, phenol extraction, ammonia stripping, and biological nitrification, and alternative treatment processes for blast furnace scrubber blowdown such as alkaline chlorination, ozonation, and reverse osmosis. A review of pickling operations and finishing processes is also included with their appropriate waste methods highlighted.

  13. Great Lakes Steel -- PCI facility

    SciTech Connect

    Eichinger, F.T.; Dake, S.H.; Wagner, E.D.; Brown, G.S.

    1997-12-31

    This paper discusses the planning, design, and start-up of the 90 tph PCI facility for National Steel`s Great Lakes Steel Division in River Rouge, MI. This project is owned and operated by Edison Energy Services, and was implemented on a fast-track basis by Raytheon Engineers and Constructors, Babcock Material Handling, and Babcock and Wilcox. This paper presents important process issues, basic design criteria, an the challenges of engineering and building a state-of-the-art PCI facility in two existing plants. Pulverized coal is prepared at the River Rouge Power Plant of Detroit Edison, is pneumatically conveyed 6,000 feet to a storage silo at Great Lakes Steel, and is injected into three blast furnaces.

  14. Bethlehem Steel Corporation Blast Furnace Granulated Coal Injection Demonstration Project

    SciTech Connect

    Not Available

    1993-05-01

    Construction of the proposed BFGCI system is not expected to have significant impacts on air quality, noise, and land use at the Burns Harbor Plant area. Operation of the proposed BFGCI system is not expected to have significant impacts on the environment at the Burns Harbor Plant area. An increase of approximately 30 tons/yr for NO{sub x} and approximately 13 tons/yr for particulate matter (from the coal storage area) is expected. These emissions are within the currently permitted levels. Carbon dioxide emissions, which are unregulated, would increase by about 220,000 tons/yr at the Burns Harbor Plant. Water withdrawn and returned to Lake Michigan would increase by 1.3 million gal/d (0.4 percent of existing permitted discharge) for non-contact cooling water. No protected species, floodplains, wetlands, or cultural resources would be affected by operation of the proposed facility. Small economic benefits would occur from the creation of 5 or 6 permanent new jobs during the operation of the proposed demonstration project and subsequent commercial operation. Under the No Action Alternative, the proposed project would not receive cost-shared funding support from DOE.

  15. Vertical two chamber reaction furnace

    DOEpatents

    Blaugher, R.D.

    1999-03-16

    A vertical two chamber reaction furnace is disclosed. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700 and 800 C) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800 to 950 C to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product. 2 figs.

  16. Vertical two chamber reaction furnace

    DOEpatents

    Blaugher, Richard D. (Evergreen, CO)

    1999-03-16

    A vertical two chamber reaction furnace. The furnace comprises a lower chamber having an independently operable first heating means for heating the lower chamber and a gas inlet means for admitting a gas to create an ambient atmosphere, and an upper chamber disposed above the lower chamber and having an independently operable second heating means for heating the upper chamber. Disposed between the lower chamber and the upper chamber is a vapor permeable diffusion partition. The upper chamber has a conveyor means for conveying a reactant there through. Of particular importance is the thallinating of long-length thallium-barium-calcium-copper oxide (TBCCO) or barium-calcium-copper oxide (BCCO) precursor tapes or wires conveyed through the upper chamber to thereby effectuate the deposition of vaporized thallium (being so vaporized as the first reactant in the lower chamber at a temperature between about 700.degree. and 800.degree. C.) on TBCCO or BCCO tape or wire (the second reactant) at its simultaneous annealing temperature in the upper chamber of about 800.degree. to 950.degree. C. to thereby replace thallium oxide lost from TBCCO tape or wire because of the high annealing temperature or to deposit thallium on BCCO tape or wire. Continuously moving the tape or wire provides a single-step process that effectuates production of long-length TBCCO superconducting product.

  17. Scale modeling of aluminum melting furnaces

    SciTech Connect

    Penmetsa, S.S.; Li, T.; King, Paul E.; Saito, K.

    2005-02-01

    Improving energy efficiency in secondary aluminum melting, done in large rectangular or round-top reverberatory furnaces, has been one of the major interests to the aluminum industry. To assist the industries in improving energy efficiency in aluminum melting, an experimental research furnace (ERF) with 907 kg capacity has been built at the Albany Research Center of the U.S. Department of Energy as part of this multi-partner research program. To verify that the results from experiments conducted in the ERF furnace is validate for the operations of industrial furnaces, we use scale modeling technology to assist the validation. In this paper we present the results from our experiments in the model furnace, which was scale-down from the ERF furnace (as a prototype), and then compare them to the tests on the ERF furnace. The scaling laws which are applied to the thermal conduction loss through the walls of the model furnace were first developed, and the partial modeling relaxation technique was applied in the development of modeling to derive achievable scaling laws. Temperature distributions across the model furnace walls were measured and found to compare with the prototype favorably. Good agreement between the results obtained from the model experiments and from the ERF tests demonstrate that the scale modeling is expected to be a useful tool because the physical behavior of melting phenomena in the industrial furnaces can be explored by conducting experiments in a small, scaled-down furnace, and can be applied in the study of improving energy efficiency in aluminum melting.

  18. Coal combustion under conditions of blast furnace injection. [Quarterly] technical report, 1 December 1993--28 February 1994

    SciTech Connect

    Crelling, J.C.

    1994-06-01

    A potentially new use for Illinois coal is its use as a fuel injected into a blast furnace to produce molten iron as the first step in steel production. Because of its increasing cost and decreasing availability, metallurgical coke is now being replaced by coal injected at the tuyere area of the furnace where the blast air enters. The purpose of this study is to evaluate the combustion of coal during the blast furnace injection process and to delineate the optimum properties of the feed coal. This proposal is a follow-up to one funded for the 1992--1993 period. It is intended to complete the study already underway with the Armco Inc. Steel Company and to initiate a new cooperative study along somewhat similar lines with the Inland Steel Company. The results of this study will lead to the development of a testing and evaluation protocol that will give a unique and much needed understanding of the behavior of coal in the injection process and prove the potential of Illinois coals for such use. During this quarter a sample of the feed coal that is being used for injection into the No. 7 Blast Furnace of Inland Steel has been analyzed petrographically and compared to both the Herrin No. 6 coal and Armco feed coal. Additional characterization is underway and an advanced program of pyrolysis and reactivity testing has been initiated.

  19. Blast Furnace Granulated Coal Injection System Demonstration Project public design report. Topical report

    SciTech Connect

    1995-03-01

    The public design report describes the Blast Furnace Granulated Coal Injection (BFGCI) project under construction at Bethlehem Steel Corporation`s (BSC) Burns Harbor, Indiana, plant. The project is receiving cost-sharing from the U.S. Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. The project is the first installation in the United States for the British Steel technology using granular coal in blast furnaces. The objective is to demonstrate that granular coal is an economic and reliable fuel which can successfully be applied to large North American blast furnaces. These include: coal grind size, coal injection rate, coal source (type) and blast furnace conversion method. To achieve the program objectives, the demonstration project is divided into the following three Phases: Phase I-Design; Phase II-Procurement & Construction; and Phase III-Operation. Preliminary design (Phase I) began in 1991 with detailed design commencing in April 1993. Construction at Burns Harbor (Phase II) began August 1993. Construction is expected to be complete in the first quarter of 1995 which will be followed by a demonstration test program (Phase III).

  20. INTERIOR VIEW OF FURNACE NO. 2, DRAWING ROOM, SHOWING A ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF FURNACE NO. 2, DRAWING ROOM, SHOWING A FLOOR INDICATING FOURCAULT DRAWING MACHINE AND FURNACE. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  1. 19. Inside the cast house at Furnace A. Molten iron ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. Inside the cast house at Furnace A. Molten iron flowed into eight ladles. The furnace was cast (or tapped) six times each day. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  2. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME II. SINTERING, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  3. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME 1. TECHNICAL REPORT

    EPA Science Inventory

    The report is the first in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, ge...

  4. Existing and prospective blast-furnace conditions

    SciTech Connect

    I.G. Tovarovskii; V.I. Bol'shakov; V.P. Lyalyuk; A.E. Merkulov; D. V. Pinchuk

    2009-07-15

    Blast-furnace conditions are investigated by means of a multizone model. The expected performance of prospective technologies is assessed, as well as the trends in blast-furnace processes. The model permits the identification of means of overcoming practical difficulties.

  5. Developmental testing of a programmable multizone furnace

    NASA Technical Reports Server (NTRS)

    Ting, E. Y.; Larson, D. J., Jr.

    1986-01-01

    A multizone furnace was evaluated for its potential utilization for process experimentation on board the Space Shuttle. A temperature gradient can be created through the use of a series of connected temperature zones and can be translated by the coordinated sequencing of zone temperatures. The Bridgman-Stockbarger thermal configuration for directional solidification was implemented so that neither the sample nor furnace was translated. The thermal behavior of the furnace was measured and characterized. Limitations due to both thermal and electronic (computer) factors are identified. The results indicate that the multizone design is limited to low temperature gradients because of the indirect furnace-to-sample thermal coupling needed to blend the discrete thermal zones. The multizone furnace design inherently consumes more power than a similar (two temperature) conventional Bridgman type directional solidification furnace because every zone must be capable of the high cooling rates needed to produce the maximum desired temperature drop. Typical achievable static temperature gradients for the furnace tested were between 6 and 75 C/in. The maximum gradient velocity was approximately 10 in./hr. Several aspects of the tested system could be improved, but the dependence of the multizone design on high heat loss will limit Space Shuttle applications in the form tested unless additional power is available. The multizone furnace offers great flexibility but requires a high level of operator understanding for full advantage to be obtained.

  6. Thermal Imaging Control of Furnaces and Combustors

    SciTech Connect

    David M. Rue; Serguei Zelepouga; Ishwar K. Puri

    2003-02-28

    The object if this project is to demonstrate and bring to commercial readiness a near-infrared thermal imaging control system for high temperature furnaces and combustors. The thermal imaging control system, including hardware, signal processing, and control software, is designed to be rugged, self-calibrating, easy to install, and relatively transparent to the furnace operator.

  7. Crystal growth furnace safety system validation

    NASA Technical Reports Server (NTRS)

    Mackowski, D. W.; Hartfield, R.; Bhavnani, S. H.; Belcher, V. M.

    1994-01-01

    The findings are reported regarding the safe operation of the NASA crystal growth furnace (CGF) and potential methods for detecting containment failures of the furnace. The main conclusions are summarized by ampoule leak detection, cartridge leak detection, and detection of hazardous species in the experiment apparatus container (EAC).

  8. High temperature furnace modeling and performance verifications

    NASA Technical Reports Server (NTRS)

    Smith, James E., Jr.

    1988-01-01

    Analytical, numerical and experimental studies were performed on two classes of high temperature materials processing furnaces. The research concentrates on a commercially available high temperature furnace using zirconia as the heating element and an arc furnace based on a ST International tube welder. The zirconia furnace was delivered and work is progressing on schedule. The work on the arc furnace was initially stalled due to the unavailability of the NASA prototype, which is actively being tested aboard the KC-135 experimental aircraft. A proposal was written and funded to purchase an additional arc welder to alleviate this problem. The ST International weld head and power supply were received and testing will begin in early November. The first 6 months of the grant are covered.

  9. Precision control of high temperature furnaces

    SciTech Connect

    Pollock, G.G.

    1994-12-31

    It is an object of the present invention to provide precision control of high temperature furnaces. It is another object of the present invention to combine the power of two power supplies of greatly differing output capacities in a single furnace. This invention combines two power supplies to control a furnace. A main power supply heats the furnace in the traditional manner, while the power from the auxiliary supply is introduced as a current flow through charged particles existing due to ionized gas or thermionic emission. The main power supply provides the bulk heating power and the auxiliary supply provides a precise and fast power source such that the precision of the total power delivered to the furnace is improved. Further, this invention comprises a means for high speed measurement of temperature of the process by the method of measuring the amount of current flow in a deliberately induced charged particle current.

  10. A multi-zone muffle furnace design

    NASA Technical Reports Server (NTRS)

    Rowe, Neil D.; Kisel, Martin

    1993-01-01

    A Multi-Zone Muffle-Tube Furnace was designed, built, and tested for the purpose of providing an in-house experience base with tubular furnaces for materials processing in microgravity. As such, it must not only provide the desired temperatures and controlled thermal gradients at several discrete zones along its length but must also be capable of sustaining the rigors of a Space Shuttle launch. The furnace is insulated to minimize radial and axial heat losses. It is contained in a water-cooled enclosure for purposes of dissipating un-wanted residual heat, keeping the outer surfaces of the furnace at a 'touch-safe' temperature, and providing a rugged housing. This report describes the salient features of the furnace, testing procedures and results, and concluding remarks evaluating the overall design.

  11. Optical cavity furnace for semiconductor wafer processing

    DOEpatents

    Sopori, Bhushan L.

    2014-08-05

    An optical cavity furnace 10 having multiple optical energy sources 12 associated with an optical cavity 18 of the furnace. The multiple optical energy sources 12 may be lamps or other devices suitable for producing an appropriate level of optical energy. The optical cavity furnace 10 may also include one or more reflectors 14 and one or more walls 16 associated with the optical energy sources 12 such that the reflectors 14 and walls 16 define the optical cavity 18. The walls 16 may have any desired configuration or shape to enhance operation of the furnace as an optical cavity 18. The optical energy sources 12 may be positioned at any location with respect to the reflectors 14 and walls defining the optical cavity. The optical cavity furnace 10 may further include a semiconductor wafer transport system 22 for transporting one or more semiconductor wafers 20 through the optical cavity.

  12. Recovery Act: ArcelorMittal USA Blast Furnace Gas Flare Capture

    SciTech Connect

    Seaman, John

    2013-01-14

    The U.S. Department of Energy (DOE) awarded a financial assistance grant under the American Recovery and Reinvestment Act of 2009 (Recovery Act) to ArcelorMittal USA, Inc. (ArcelorMittal) for a project to construct and operate a blast furnace gas recovery boiler and supporting infrastructure at ArcelorMittal’s Indiana Harbor Steel Mill in East Chicago, Indiana. Blast furnace gas (BFG) is a by-product of blast furnaces that is generated when iron ore is reduced with coke to create metallic iron. BFG has a very low heating value, about 1/10th the heating value of natural gas. BFG is commonly used as a boiler fuel; however, before installation of the gas recovery boiler, ArcelorMittal flared 22 percent of the blast furnace gas produced at the No. 7 Blast Furnace at Indiana Harbor. The project uses the previously flared BFG to power a new high efficiency boiler which produces 350,000 pounds of steam per hour. The steam produced is used to drive existing turbines to generate electricity and for other requirements at the facility. The goals of the project included job creation and preservation, reduced energy consumption, reduced energy costs, environmental improvement, and sustainability.

  13. Effects of main transformer replacement on the performance of an electric arc furnace system

    SciTech Connect

    Akdag, A.; Cadirci, I.; Nalcaci, E.; Tadakuma, Susumu

    2000-04-01

    In this paper, the effects of transformer replacement on the electric arc furnace power system of an iron and steel plant have been investigated. The new operating strategy has been determined according to stable arc and maximum productivity requirements. Based on these new operating conditions, the sufficiency of the existing flicker compensation system in terms of the load balancing, power-factor correction, and flicker have been examined. All investigations made in this work are supported by real-time measurements.

  14. WEST (FRONT) OF FURNACE COMPLEX, INCLUDING STACKS, WITH CHARGING BRIDGE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    WEST (FRONT) OF FURNACE COMPLEX, INCLUDING STACKS, WITH CHARGING BRIDGE AND TRESSLE, LOOKING SOUTHEAST. - Tannehill Furnace, 12632 Confederate Parkway, Tannehill Historical State Park, Bucksville, Tuscaloosa County, AL

  15. [Study on quantificational analysis method for the non-crystalline content in blast furnace slag].

    PubMed

    Yan, Ding-Liu; Guo, Pei-Min; Qi, Yuan-Hong; Zhang, Chun-Xia; Wang, Hai-Feng; Dai, Xiao-Tian

    2008-02-01

    Quantificational analysis method for the non-crystalline and crystalline contents in blast furnace slag was studied by means of X-ray diffraction. The process of quantificational analysis method includes standard samples preparation, samples preparation, X-ray diffraction measurement and data treatment. The data treatment includes integration areas of non-crystalline curve and crystalline peaks in certain diffraction angle range, linear fitting and quantificational coefficient determination. The preparation methods of standard samples for X-ray diffraction of blast furnace slag were proposed, including 100% crystalline sample and 100% non-crystalline sample. The 100% crystalline sample can be obtained by heating blast furnace slag for 12 h at 1 000-1 200 degrees C, and the 100% non-crystalline sample can be obtained by quenching the molten slag with enough water. The X-ray diffraction method of quantificational analysis of non-crystalline content in blast furnace slag was proposed with the 100% non-crystalline and 100% crystalline standard samples, and the quantificational coefficient can be obtained by linear regression on the integration areas of non-crystalline curve and crystalline peaks of X-ray diffraction in the 2-theta range 20 degrees-40 degrees. This method is suitable for the blast furnace slag with the non-crystalline content over 80%. The non-crystalline and crystalline contents of original blast furnace slag are obtained by combining the X-ray diffraction results and mathematical treatment, and this method is suitable for the blast furnace slag with the non-crystalline content over 90%, whose process includes preparing the 100% crystalline standard sample by heating blast furnace slag for 12 h at 1000-1200 degrees C, samples preparation with the 0.02 interval in the 0-0.1 mass ratio range of 100% crystalline to original slag, X-ray diffraction measurement of the samples prepared and data treatment using iterative linear regression. The quantificational analysis method for blast furnace slag can be applied to various kinds of blast furnace slag from different steel plants. PMID:18479048

  16. Computer program for thermodynamic analysis of open cycle multishaft power system with multiple reheat and intercool

    NASA Technical Reports Server (NTRS)

    Glassman, A. J.

    1974-01-01

    A computer program to analyze power systems having any number of shafts up to a maximum of five is presented. On each shaft there can be as many as five compressors and five turbines, along with any specified number of intervening intercoolers and reheaters. A recuperator can be included. Turbine coolant flow can be accounted for. Any fuel consisting entirely of hydrogen and/or carbon can be used. The program is valid for maximum temperatures up to about 2000 K (3600 R). The system description, the analysis method, a detailed explanation of program input and output including an illustrative example, a dictionary of program variables, and the program listing are explained.

  17. Microstructural studies of advanced austenitic steels

    SciTech Connect

    Todd, J. A.; Ren, Jyh-Ching

    1989-11-15

    This report presents the first complete microstructural and analytical electron microscopy study of Alloy AX5, one of a series of advanced austenitic steels developed by Maziasz and co-workers at Oak Ridge National Laboratory, for their potential application as reheater and superheater materials in power plants that will reach the end of their design lives in the 1990's. The advanced steels are modified with carbide forming elements such as titanium, niobium and vanadium. When combined with optimized thermo-mechanical treatments, the advanced steels exhibit significantly improved creep rupture properties compared to commercially available 316 stainless steels, 17--14 Cu--Mo and 800 H steels. The importance of microstructure in controlling these improvements has been demonstrated for selected alloys, using stress relaxation testing as an accelerated test method. The microstructural features responsible for the improved creep strengths have been identified by studying the thermal aging kinetics of one of the 16Ni--14Cr advanced steels, Alloy AX5, in both the solution annealed and the solution annealed plus cold worked conditions. Time-temperature-precipitation diagrams have been developed for the temperature range 600 C to 900 C and for times from 1 h to 3000 h. 226 refs., 88 figs., 10 tabs.

  18. Trace metals related to historical iron smelting at Hopewell Furnace National Historic Site, Berks and Chester Counties, Pennsylvania

    USGS Publications Warehouse

    Sloto, Ronald A.

    2011-01-01

    Iron ore containing elevated concentrations of trace metals was smelted at Hopewell Furnace during its 113 years of operation (1771-1883). The ore used at Hopewell Furnace was obtained from iron mines within 5 miles of the furnace. The iron-ore deposits were formed about 200 million years ago and contain abundant magnetite, the primary iron mineral, and accessory minerals enriched in arsenic, cobalt, copper, lead, and other metals. Hopewell Furnace, built by Mark Bird during 1770-71, was one of the last of the charcoal-burning, cold-blast iron furnaces operated in Pennsylvania. The most productive years for Hopewell Furnace were from 1830 to 1837. Castings were the most profitable product, especially the popular Hopewell Stove. More than 80,000 stoves were cast at Hopewell, which produced as many as 23 types and sizes of cooking and heating stoves. Beginning in the 1840s, the iron industry shifted to large-scale, steam-driven coke and anthracite furnaces. Independent rural enterprises like Hopewell could no longer compete when the iron and steel industries consolidated in urban manufacturing centers. The furnace ceased operation in 1883 (Kurjack, 1954). The U.S. Geological Survey (USGS), in cooperation with the National Park Service, completed a study at Hopewell Furnace National Historic Site (NHS) in Berks and Chester Counties, Pennsylvania, to determine the fate of toxic trace metals, such as arsenic, cobalt, and lead, released into the environment during historical iron-smelting operations. The results of the study, conducted during 2008-10, are presented in this fact sheet.

  19. Combustion space modeling of an aluminum furnace

    SciTech Connect

    Golchert, Brian M.; Zhou, C.Q.; Quenette, Antoine .; Han, Quinyou .; King, Paul E.

    2005-02-01

    Secondary aluminum production (melting from aluminum ingots, scraps, etc.) offers significant energy savings and environmental benefits over primary aluminum production since the former consumes only five percent of the energy used in the latter process. The industry, however, faces technical challenges of further improving furnace melting efficiency and has been lacking tools that can help understand combustion process in detail and that will facilitate furnace design. Computational Fluid Dynamics (CFD) modeling has played increasingly important roles in evaluating industrial processes. As part of a larger program run by SECAT, a CFD model has been developed at Argonne National Laboratory to simulate fuel combustion, heat transfer (including thermal radiation), gaseous product flow (mainly CO2 and H2O), and production/transport of pollutant species/greenhouse gases in an aluminum furnace. Using this code, the surface heat fluxes are calculated and then transferred to a melt code. In order to have a high level of confidence in the computed results, the output from the code will be compared and validated against in-furnace measurements made in the Albany furnace. Once validated, the combustion code may be used to perform inexpensive parametric studies to investigate methods to optimize furnace performance. This paper will present results from the combustion modeling of an aluminum furnace as well as results from several parametric studies.

  20. Carbothermic Reduction of Titanium-Bearing Blast Furnace Slag

    NASA Astrophysics Data System (ADS)

    Zhen, Yu-Lan; Zhang, Guo-Hua; Chou, Kuo-Chih

    2016-03-01

    The carbothermic reduction experiments were carried out for titanium-bearing blast furnace slag in Panzhihua Iron and Steel Company in argon atmosphere at high temperatures. The effects of reduction temperature, isothermal treatment time and carbon content on the formation of TiC were studied by X-ray diffraction (XRD) and scanning electron microscope (SEM). The XRD pattern results showed that MgAl2O4 phase disappeared and the main phase of the reduced sample was TiC when the reduction temperature was higher than 1,773 K. The SEM pictures showed that the reduction rate of the titanium-bearing blast furnace slag could be increased by enhancing the temperature and the C content (carbon ratio ≤1.0). Furthermore, it was also found that TiC had the tendency of concentrating around the iron. The effects of additives such as Fe and CaCl2 on the formation of TiC were also studied in the present study.

  1. Enriching blast furnace gas by removing carbon dioxide.

    PubMed

    Zhang, Chongmin; Sun, Zhimin; Chen, Shuwen; Wang, Baohai

    2013-12-01

    Blast furnace gas (BF gas) produced in the iron making process is an essential energy resource for a steel making work. As compared with coke oven gas, the caloric value of BF gas is too low to be used alone as fuel in hot stove because of its high concentrations of carbon dioxide and nitrogen. If the carbon dioxide in BF gas could be captured efficiently, it would meet the increasing need of high caloric BF gas, and develop methods to reusing and/or recycling the separated carbon dioxide further. Focused on this, investigations were done with simple evaluation on possible methods of removing carbon dioxide from BF gas and basic experiments on carbon dioxide capture by chemical absorption. The experimental results showed that in 100 minutes, the maximum absorbed doses of carbon dioxide reached 20 g/100 g with ionic liquid as absorbent. PMID:25078829

  2. Greener durable concretes through geopolymerisation of blast furnace slag

    NASA Astrophysics Data System (ADS)

    Rajamane, N. P.; Nataraja, M. C.; Jeyalakshmi, R.; Nithiyanantham, S.

    2015-05-01

    The eco-friendliness of concrete is quantified by parameters such as ‘embodied energy’ (EE) and ‘embodied CO2 emission’ (ECO2e), besides duration of designed ‘service life’. It may be noted that ECO2e is also referred as carbon footprint (CF) in the literature. Geopolymer (GP) is an inorganic polymeric gel, a type of amorphous alumino-silicate product, which can be synthesised by polycondensation reactions. The concrete reported in this paper was prepared using industrial wastes in the form of blast furnace slag, fly ash as geopolymeric source materials and sodium silicate and sodium hydroxide as activators. Many mechanical properties such as compressive strength, chloride diffusion, steel corrosion, rapid chloride permeability test and rapid migration test are compared with Portland cement.

  3. Advanced Automated Directional Solidification Furnace (AADSF)

    NASA Technical Reports Server (NTRS)

    1992-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) with the Experimental Apparatus Container (EAC) removed flew during the USMP-2 mission. During USMP-2, the AADSF was used to study the growth of mercury cadmium telluride crystals in microgravity by directional solidification, a process commonly used on earth to process metals and grow crystals. The furnace is tubular and has three independently controlled temperature zones . The sample travels from the hot zone of the furnace (1600 degrees F) where the material solidifies as it cools. The solidification region, known as the solid/liquid interface, moves from one end of the sample to the other at a controlled rate, thus the term directional solidification.

  4. Advanced Automated Directional Solidification Furnace (AADSF)

    NASA Technical Reports Server (NTRS)

    1991-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) flew during the USMP-2 mission. During USMP-2, the AADSF was used to study the growth of mercury cadmium telluride crystals in microgravity by directional solidification, a process commonly used on earth to process metals and grow crystals. The furnace is tubular and has three independently controlled temperature zones. The sample travels from the hot zone of the furnace (1600 degrees F) where the material solidifies as it cools. The solidification region, known as the solid/liquid interface, moves from one end of the sample to the other at a controlled rate, thus the term directional solidification.

  5. Effect of Reheat Treatment on Microstructural Refurbishment and Hardness of the As-cast Inconel 738

    NASA Astrophysics Data System (ADS)

    Wongbunyakul, Piyanut; Visuttipitukkul, Patama; Wangyao, Panyawat; Lothongkum, Gobboon; Sricharoenchai, Prasonk

    2014-09-01

    This work investigates the effect of rejuvenation heat treatment conditions for refurbishment of the long-term serviced gas turbine blades, which were made of as-cast nickel base superalloy grade, Inconel 738. The reheat treatment conditions consist of solutionizing treatments at temperatures of 1,438, 1,458 and 1,478 K for 14.4 ks and aging treatments at temperatures of 1,133, 1,148 and 1,163 K for 43.2, 86.4, 129.6 and 172.8 ks. The results show that increase in aging times results in continuous increase of size and area fraction of gamma prime (γ') particles. The higher solutionizing temperature leads to the lower area fraction and smaller size of gamma prime particles. Regarding the microstructure characteristics, the most proper reheat treatment condition should be solutionizing at temperature of 1,438 K for 14.4 ks and aging at temperature of 1,133 K for 172.8 ks, which provides the highest area fraction of gamma prime particles in proper size.

  6. Calculations of inflaton decays and reheating: with applications to no-scale inflation models

    SciTech Connect

    Ellis, John; Garcia, Marcos A.G.; Nanopoulos, Dimitri V.; Olive, Keith A.

    2015-07-30

    We discuss inflaton decays and reheating in no-scale Starobinsky-like models of inflation, calculating the effective equation-of-state parameter, w, during the epoch of inflaton decay, the reheating temperature, T{sub reh}, and the number of inflationary e-folds, N{sub ∗}, comparing analytical approximations with numerical calculations. We then illustrate these results with applications to models based on no-scale supergravity and motivated by generic string compactifications, including scenarios where the inflaton is identified as an untwisted-sector matter field with direct Yukawa couplings to MSSM fields, and where the inflaton decays via gravitational-strength interactions. Finally, we use our results to discuss the constraints on these models imposed by present measurements of the scalar spectral index n{sub s} and the tensor-to-scalar perturbation ratio r, converting them into constraints on N{sub ∗}, the inflaton decay rate and other parameters of specific no-scale inflationary models.

  7. Replacement of seam welded hot reheat pipe using narrow groove GTA machine welding

    SciTech Connect

    Richardson, R.R.; Yanes, J.; Bryant, R.; Fennig, J.D.

    1995-12-31

    Southern California Edison, recognizing a potential safety concern, scrutinized its existing seam welded hot reheat pipe manufactured by the same supplier as that which failed. Alternatives were narrowed to two in dealing with the installed seam welded pipe. The overriding consideration, however, was one of safety. With this in mind, the utility company evaluated replacement of the seam welded hot reheat pipe with seamless pipe or increasing the frequency of its inspection program. Although increased inspection was much costly, pipe replacement was chosen due to potential safety concerns with seam welded pipe even with more frequent inspection. The utility company then proceeded to determine the most effective method to complete this work. Analysis showed machine-made (automatic) gas tungsten arc welds (GTAW) as the method of choice due to cleanliness and superior mechanical properties. In conjunction with this method, the narrow groove (3{degree} bevel) weld joint as opposed to the traditional groove (37 1/2{degree} bevel) was shown to provide significant technical advantages.

  8. More on loops in reheating: non-gaussianities and tensor power spectrum

    SciTech Connect

    Katırcı, Nihan; Kaya, Ali; Tarman, Merve

    2014-06-11

    We consider the single field chaotic m{sup 2}ϕ{sup 2} inflationary model with a period of preheating, where the inflaton decays to another scalar field χ in the parametric resonance regime. In a recent work, one of us has shown that the χ modes circulating in the loops during preheating notably modify the <ζζ> correlation function. We first rederive this result using a different gauge condition hence reconfirm that superhorizon ζ modes are affected by the loops in preheating. Further, we examine how χ loops give rise to non-gaussianity and affect the tensor perturbations. For that, all cubic and some higher order interactions involving two χ fields are determined and their contribution to the non-gaussianity parameter f{sub NL} and the tensor power spectrum are calculated at one loop. Our estimates for these corrections show that while a large amount of non-gaussianity can be produced during reheating, the tensor power spectrum receive moderate corrections. We observe that the loop quantum effects increase with more χ fields circulating in the loops indicating that the perturbation theory might be broken down. These findings demonstrate that the loop corrections during reheating are significant and they must be taken into account for precision inflationary cosmology.

  9. Inflationary infrared divergences: geometry of the reheating surface vs. δN formalism

    SciTech Connect

    Byrnes, C.T.; Gerstenlauer, M.; Hebecker, A.; Nurmi, S.; Tasinato, G. E-mail: m.gerstenlauer@thphys.uni-heidelberg.de E-mail: s.nurmi@thphys.uni-heidelberg.de

    2010-08-01

    We describe a simple way of incorporating fluctuations of the Hubble scale during the horizon exit of scalar perturbations into the δN formalism. The dominant effect comes from the dependence of the Hubble scale on low-frequency modes of the inflaton. This modifies the coefficient of the log-enhanced term appearing in the curvature spectrum at second order in field fluctuations. With this modification, the relevant coefficient turns out to be proportional to the second derivative of the tree-level spectrum with respect to the inflaton φ at horizon exit. A logarithm with precisely the same coefficient appears in a calculation of the log-enhancement of the curvature spectrum based purely on the geometry of the reheating surface. We take this agreement as strong support for the proposed implementation of the δN formalism. Moreover, our analysis makes it apparent that the log-enhancement of the inflationary power-spectrum is indeed physical if this quantity is defined using a global coordinate system on the reheating surface (or any other post-inflationary surface of constant energy density). However, it can be avoided by defining the spectrum using invariant distances on this surface.

  10. The changing face of radioactivity in steel

    SciTech Connect

    LaMastra, A.

    1995-07-01

    The question of radioactivity in iron and steel is a matter of definition and limits of detectability. A broad statement could be made that all steel that started with blast furnace iron is radioactive. This statement is not due to the practice of using wear-indication sources in the refractory of blast furnaces. Rather, it is because of the nature of the blast furnace process. Air contains radioactivity. Blowing copious quantities of air through a blast furnace introduces a very low level of radioactivity into the process. Some of the radioactivity will be tied up in the slag or become oxidized, but a small portion will become incorporated in the hot metal. Normally, this trivial level of contamination is not of concern because it carries no consequence and is detectable only by the most sensitive laboratory detection systems. For nearly 40 years, few people paid any attention to the topic of radioactivity in steel. However, that changed in Feb. 1983, when Auburn Steel had the unfortunate occasion to melt a radioactive source in their electric furnace. Since that time, there has been a total of 18 confirmed meltings at metal smelters within the US. The problem of melting radioactive sources in metal smelting plants appears to be increasing. It is not known if a trend is developing or if 1992/1993 are random anomalies. Based on past incidents, the difficulty of finding heavily shielded sources in scrap and the likelihood of more gaging devices being lost, steelmaking management must evaluate the importance of achieving high sensitivity. At the same time, management must also realize that the systems will be detecting more commodities and scrap loads that were heretofore not radioactive. That will have an impact on available manpower, traffic control and the timeliness of scrap deliveries.

  11. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 6 2013-10-01 2013-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  12. 46 CFR 164.009-11 - Furnace apparatus.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 6 2012-10-01 2012-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  13. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 6 2012-10-01 2012-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  14. 20. Detail, Furnace A, shows the drill used to tap ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. Detail, Furnace A, shows the drill used to tap the furnace (at center left) and the 'mud gun' used to close it up with a clay plug (at lower right). Metal chute at center (next to drill) was used to clean out furnace prior to its abandonment. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  15. 46 CFR 164.009-11 - Furnace apparatus.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 6 2013-10-01 2013-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  16. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 6 2014-10-01 2014-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  17. 46 CFR 164.009-11 - Furnace apparatus.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 6 2014-10-01 2014-10-01 false Furnace apparatus. 164.009-11 Section 164.009-11...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels 164.009-11 Furnace apparatus. (a) The test furnace apparatus consists of a furnace tube, stabilizer, draft shield,...

  18. 46 CFR 164.009-13 - Furnace calibration.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 6 2011-10-01 2011-10-01 false Furnace calibration. 164.009-13 Section 164.009-13...: SPECIFICATIONS AND APPROVAL MATERIALS Noncombustible Materials for Merchant Vessels 164.009-13 Furnace calibration. A calibration is performed on each new furnace and on each existing furnace as often as...

  19. Toxic-Waste Disposal by Drain-in-Furnace Technique

    NASA Technical Reports Server (NTRS)

    Compton, L. E.; Stephens, J. B.; Moynihan, P. I.; Houseman, J.; Kalvinskas, J. J.

    1986-01-01

    Compact furnace moved from site to site. Toxic industrial waste destroyed using furnace concept developed for disposal of toxic munitions. Toxic waste drained into furnace where incinerated immediately. In furnace toxic agent rapidly drained and destroyed in small combustion chamber between upper and lower layers of hot ceramic balls

  20. Redesigned Electron-Beam Furnace Boosts Productivity

    NASA Technical Reports Server (NTRS)

    Williams, Gary A.

    1995-01-01

    Redesigned electron-beam furnace features carousel of greater capacity so more experiments conducted per loading, and time spent on reloading and vacuum pump-down reduced. Common mounting plate for electron source and carousel simplifies installation and reduces vibration.

  1. Laboratory arc furnace features interchangeable hearths

    NASA Technical Reports Server (NTRS)

    Armstrong, J. L.; Kruger, O. L.

    1967-01-01

    Laboratory arc furnace using rapidly interchangeable hearths gains considerable versatility in casting so that buttons or special shaped castings can be produced. It features a sight glass for observation.

  2. Removable preheater elements improve oxide induction furnace

    NASA Technical Reports Server (NTRS)

    Leipold, M. H.

    1964-01-01

    Heat and corrosion resistant preheater elements are used in oxide induction furnaces to raise the temperature to the level for conducting electricity. These preheater elements are then removed and the induction coil energized.

  3. Energy efficient damper for a furnace

    SciTech Connect

    Hebert, A.

    1984-05-22

    A damper for sealing and unsealing a vertical furnace flue pipe to minimize the escape of heat when the furnace is not operating, the damper comprising a cylindrical body adapted to form a section of vertical flue pipe, the cylindrical body having a top opening and a bottom opening at least one transverse rod horizontally transversing the body and carried by opposed apertures in opposing wall portion of the body, a pair of oppositely extending gull-wing shaped damper shutters pivotally mounted on the rod and in the closed condition extending upwardly and outwardly to the inner surfaces of the cylindrical walls of the damper section, the lower edges of the wing sections engaging an annular rim mounted on the inner walls, the wings opening to a vertical position when the furnace is operating and closing by gravity when the furnace is not operating.

  4. Multiple hearth furnace for reducing iron oxide

    DOEpatents

    Brandon, Mark M. (Charlotte, NC); True, Bradford G. (Charlotte, NC)

    2012-03-13

    A multiple moving hearth furnace (10) having a furnace housing (11) with at least two moving hearths (20) positioned laterally within the furnace housing, the hearths moving in opposite directions and each moving hearth (20) capable of being charged with at least one layer of iron oxide and carbon bearing material at one end, and being capable of discharging reduced material at the other end. A heat insulating partition (92) is positioned between adjacent moving hearths of at least portions of the conversion zones (13), and is capable of communicating gases between the atmospheres of the conversion zones of adjacent moving hearths. A drying/preheat zone (12), a conversion zone (13), and optionally a cooling zone (15) are sequentially positioned along each moving hearth (30) in the furnace housing (11).

  5. Advanced Automated Directional Solidification Furnace (AADSF)

    NASA Technical Reports Server (NTRS)

    1983-01-01

    The Advanced Automated Directional Solidification Furnace (AADSF) with the Experimental Apparatus Container (EAC) attached flew during the USMP-2 mission. This assembly consists of a furnace module, a muffle tube assembly and a translation mechanism which are enclosed in the EAC. During USMP-2, the AADSF was used to study the growth of mercury cadmium telluride crystals in microgravity by directional solidification, a process commonly used on earth to process metals and grow crystals. The furnace is tubular and has three independently controlled temperature zone . The sample travels from the hot zone of the furnace (1600 degrees F) where the material solidifies as it cools. The solidification region, known as the solid/liquid interface, moves from one end of the sample to the other at a controlled rate, thus the term directional solidification.

  6. Triphenylphosphine oxide as an ethylene furnace antifoulant

    SciTech Connect

    Kisalus, J.C.

    1990-02-13

    This patent describes a method for reducing fouling in ethylene cracking furnaces using petroleum feed stock. It comprises the petroleum feed stock with an anti-fouling amount of triphenylphosphine oxide.

  7. 10 CFR 429.18 - Residential furnaces.

    Code of Federal Regulations, 2013 CFR

    2013-01-01

    ... COMMERCIAL AND INDUSTRIAL EQUIPMENT Certification § 429.18 Residential furnaces. (a) Sampling plan for... measures of energy consumption for each unit tested, use the design heating requirement corresponding to... declaration that the manufacturer has incorporated the applicable design requirements....

  8. 10 CFR 429.18 - Residential furnaces.

    Code of Federal Regulations, 2012 CFR

    2012-01-01

    ... COMMERCIAL AND INDUSTRIAL EQUIPMENT Certification § 429.18 Residential furnaces. (a) Sampling plan for... measures of energy consumption for each unit tested, use the design heating requirement corresponding to... declaration that the manufacturer has incorporated the applicable design requirements....

  9. 10 CFR 429.18 - Residential furnaces.

    Code of Federal Regulations, 2014 CFR

    2014-01-01

    ... COMMERCIAL AND INDUSTRIAL EQUIPMENT Certification § 429.18 Residential furnaces. (a) Sampling plan for... measures of energy consumption for each unit tested, use the design heating requirement corresponding to... declaration that the manufacturer has incorporated the applicable design requirements....

  10. Regularities of heat transfer in the gas layers of a steam boiler furnace flame. Part II. Gas layer radiation laws and the procedure for calculating heat transfer in furnaces, fire boxes, and combustion chambers developed on the basis of these laws

    NASA Astrophysics Data System (ADS)

    Makarov, A. N.

    2014-10-01

    The article presents the results stemming from the scientific discovery of laws relating to radiation from the gas layers generated during flame combustion of fuel and when electric arc burns in electric-arc steel-melting furnaces. The procedure for calculating heat transfer in electric-arc and torch furnaces, fire-boxes, and combustion chambers elaborated on the basis of this discovery is described.

  11. Copper staves in the blast furnace

    SciTech Connect

    Helenbrook, R.G.; Kowalski, W.; Grosspietsch, K.H.; Hille, H.

    1996-08-01

    Operational data for stave cooling systems for two German blast furnaces show good correlation with predicted thermal results. Copper staves have been installed in blast furnaces in the zones exposed to the highest thermal loads. The good operational results achieved confirm the choice of copper staves in the areas of maximum heat load. Both temperature measurements and predictions establish that the MAN GHH copper staves do not experience large temperature fluctuations and that the hot face temperatures will be below 250 F. This suggests that the copper staves maintain a more stable accretion layer than the cast iron staves. Contrary to initial expectations, heat flux to the copper staves is 50% lower than that to cast iron staves. The more stable accretion layer acts as an excellent insulator for the stave and greatly reduces the number of times the hot face of the stave is exposed to the blast furnace process and should result in a more stable furnace operation. In the future, it may be unnecessary to use high quality, expensive refractories in front of copper staves because of the highly stable accretion layer that appears to rapidly form due to the lower operating temperature of the staves. There is a balance of application regions for cast iron and copper staves that minimizes the capital cost of a blast furnace reline and provides an integrated cooling system with multiple campaign life potential. Cast iron staves are proven cooling elements that are capable of multiple campaign life in areas of the blast furnace which do not experience extreme heat loads. Copper staves are proving to be an effective and reliable blast furnace cooling element that are subject to virtually no wear and are projected to have a longer campaign service life in the areas of highest thermal load in the blast furnace.

  12. Translating Furnace For Fast Melting And Freezing

    NASA Technical Reports Server (NTRS)

    Workman, F.; Suggs, R. J.; Curreri, P. A.; Ethridge, E. C.; Perkinson, D. T.; Tucker, S.; Smith, G. A.

    1988-01-01

    Developmental translating-furnace apparatus used to make ceramic/metal composite materials during parabolic trajectories of KC-135 airplane simulating low gravity. Mathematical modeling shows apparatus able both to melt metal alloys and to solidify resulting composite specimens during 22-to-30-second low-gravity intervals. Furnace assembly moves along crucible in programmed manner to preheat, melt, and solidfy specimen during interval to less than 22 second.

  13. Blast furnace granular coal injection project. Annual report, January--December 1994

    SciTech Connect

    1995-07-01

    This annual report describes the Blast Furnace Granular Coal Injection project being implemented at Bethlehem Steel Corporation`s (BSC) Burns Harbor Plant. The project is receiving cost-sharing from the US Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. This installation is the first in the United States to employ British Steel technology that uses granular coal to provide part of the fuel requirement of blast furnaces. The project will demonstrate/assess a broad range of technical/economic issues associated with the use of coal for this purpose. These include: coal grind size, coal injection rate, coal source (type) and blast furnace conversion method. To achieve the program objectives, the demonstration project is divided into the following three Phases: Phase I -- design; Phase II -- construction; and Phase III -- operation. Preliminary design (Phase I) began in 1991 with detailed design commencing in 1993. Construction at Burns Harbor (Phase II) began in August 1993 and was completed at the end of 1994. A 100% construction review meeting was held in December and attended by representatives of DOE, Fluor Daniel and Bethlehem Steel. The coal preparation mills were started up in December, 1994, and the first coal was injected into ``D`` blast furnace on December 19, 1994. Near the end of the year, the grinding mills and injection facility were being prepared for performance testing during the first quarter of 1995. The demonstration test program (phase III) will start in the fourth quarter of 1995.

  14. Solar Convective Furnace for Metals Processing

    NASA Astrophysics Data System (ADS)

    Patidar, Deepesh; Tiwari, Sheetanshu; Sharma, Piyush; Pardeshi, Ravindra; Chandra, Laltu; Shekhar, Rajiv

    2015-11-01

    Metals processing operations, primarily soaking, heat treatment, and melting of metals are energy-intensive processes using fossil fuels, either directly or indirectly as electricity, to operate furnaces at high temperatures. Use of concentrated solar energy as a source of heat could be a viable "green" option for industrial heat treatment furnaces. This paper introduces the concept of a solar convective furnace which utilizes hot air generated by an open volumetric air receiver (OVAR)-based solar tower technology. The potential for heating air above 1000°C exists. Air temperatures of 700°C have already been achieved in a 1.5-MWe volumetric air receiver demonstration plant. Efforts to retrofit an industrial aluminium soaking furnace for integration with a solar tower system are briefly described. The design and performance of an OVAR has been discussed. A strategy for designing a 1/15th-scale model of an industrial aluminium soaking furnace has been presented. Preliminary flow and thermal simulation results suggest the presence of recirculating flow in existing furnaces that could possibly result in non-uniform heating of the slabs. The multifarious uses of concentrated solar energy, for example in smelting, metals processing, and even fuel production, should enable it to overcome its cost disadvantage with respect to solar photovoltaics.

  15. Glass Furnace Project: October 1981-March 1982

    SciTech Connect

    Armstrong, K M; Klingler, L M

    1982-05-14

    The purpose of the Glass Furnace Project is to evaluate the use of a joule-heated glass furnace, fitted with a Mound-developed offgas system, to reduce the volume of contaminated waste typical of that from nuclear power plants. As part of the project, several different waste types, including dry solid waste, ion exchange resin, and sludge, will be burned in the glass furnace unit. Burned combustion characteristics and radionuclide behavior in the glass furnace and associated offgas system will be monitored to determine optimum operating conditions. The project will provide an evaluation of the glass furnace as a volume reduction technique for the nuclear power industry as well as design criteria that can be used in constructing such a system by the end of FY-1984. The first half of FY-1982 was devoted to completion of the installation, checkout, and startup of the furnace unit and control systems. Compatibility studies to determine the effects of refractory and simulated waste on the soda-lime glass matrix were also performed in conjunction with the Mound Glass Ceramics group. These studies include chemical durability testing to discern the optimum waste loading of the glass. Finally, an experimental procedure was designed to determine the combustion efficiency of the incinerator. The combustion offgas will be monitored during experimentation to determine such related parameters as optimum feedrate and total oxygen requirements.

  16. Atom diffusion in furnaces models and measurements

    NASA Astrophysics Data System (ADS)

    Sadagoff, Yu. M.; D?dina, J.

    2002-03-01

    Experimental as well as the theoretical approach to estimate diffusion coefficients for several analyte elements with different behavior in graphite furnaces, lead, gold, indium and chromium, were investigated. 'Close' graphite furnaces of two designs differing in the size of end apertures and the diameter of the injection port were used. The furnaces were fast heated at rates of approximately 10 000 K s -1. The peak absorbance of all studied analytes was independent of geometry, suggesting that the separation of atomization and removal was attained. Residence times of the analytes in the two different furnaces were determined from absorbance tail shapes. In the case of gold, the influence of temperature in the range between 1800 and 2200 K on the residence time in both furnaces was also found. The residence times measured in the two different furnaces under otherwise identical conditions, made possible to select the accurate model of diffusional removal from several possible models. The knowledge of the accurate model allowed the estimate of experimental diffusion coefficients. They were thus compared with those semiempirically calculated from kinetic theory of gases, extended to allow for the intermolecular forces. The accuracy of these calculations is limited since the input data (critical temperatures, boiling temperature or melting temperature, molal volumes at the critical, boiling and melting points, metallic crystallographic radii and dissociation constants of metal dimers) are not known with adequate accuracy. The comparison of 'theoretical' and 'experimental' values of diffusion coefficients makes possible to assess value of using individual sources of input data for the semiempirical calculations.

  17. Multipurpose furnace for in situ studies of polycrystalline materials using synchrotron radiation

    SciTech Connect

    Sharma, Hemant; Zuidwijk, Thim; Geerlofs, Nico; Offerman, S. Erik; Wattjes, Alix C.; Amirthalingam, Murugaiyan

    2009-12-15

    We report a multipurpose furnace designed for studies using synchrotron radiation on polycrystalline materials, namely, metals, ceramics, and (semi)crystalline polymers. The furnace has been designed to carry out three-dimensional (3D) x-ray diffraction measurements but can also be used for other types of synchrotron radiation research. The furnace has a very low thermal gradient across the specimen (<0.2 degree sign C/mm). Accurate determination of the temperature can be carried out by welding a thermocouple to the specimen. The furnace can be rotated over an angle of 90 degree sign in order to determine the crystallographic orientation of each individual grain. It is possible to follow growth kinetics of all grains in the illuminated volume of the specimen. The specimen environment can be controlled varying from vacuum (up to 10{sup -5} mbar) to gas or air filled. The maximum temperature of operation is 1500 degree sign C, with the possibility of achieving high heating (up to 20 deg. C/s) and cooling rates (up to 30 deg. C/s without quenching gas). 3D maps of the microstructure of the specimen can be generated at elevated temperatures by bringing the high-resolution detector close to the specimen. We show an example of a simulation of the heat affected zone during the thermal cycle of a weld in a transformation-induced plasticity steel carried out using the furnace. The unique characteristics of the furnace open possibility of new fields in materials research using synchrotron radiation.

  18. Multipurpose furnace for in situ studies of polycrystalline materials using synchrotron radiation.

    PubMed

    Sharma, Hemant; Wattjes, Alix C; Amirthalingam, Murugaiyan; Zuidwijk, Thim; Geerlofs, Nico; Offerman, S Erik

    2009-12-01

    We report a multipurpose furnace designed for studies using synchrotron radiation on polycrystalline materials, namely, metals, ceramics, and (semi)crystalline polymers. The furnace has been designed to carry out three-dimensional (3D) x-ray diffraction measurements but can also be used for other types of synchrotron radiation research. The furnace has a very low thermal gradient across the specimen (<0.2 degrees C/mm). Accurate determination of the temperature can be carried out by welding a thermocouple to the specimen. The furnace can be rotated over an angle of 90 degrees in order to determine the crystallographic orientation of each individual grain. It is possible to follow growth kinetics of all grains in the illuminated volume of the specimen. The specimen environment can be controlled varying from vacuum (up to 10(-5) mbar) to gas or air filled. The maximum temperature of operation is 1500 degrees C, with the possibility of achieving high heating (up to 20 degrees C/s) and cooling rates (up to 30 degrees C/s without quenching gas). 3D maps of the microstructure of the specimen can be generated at elevated temperatures by bringing the high-resolution detector close to the specimen. We show an example of a simulation of the heat affected zone during the thermal cycle of a weld in a transformation-induced plasticity steel carried out using the furnace. The unique characteristics of the furnace open possibility of new fields in materials research using synchrotron radiation. PMID:20059134

  19. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME VI. BASIC OXYGEN PROCESS, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  20. Behavior of phosphorus in DRI/HBI during electric furnace steelmaking

    NASA Astrophysics Data System (ADS)

    Manning, Christopher Patrick

    In modern electric arc furnace (EAF) steelmaking, ore based scrap substitute materials are often used to control the chemistry of the steel produced and/or improve the efficiency of the process. Metallographic investigation of commercial direct reduced iron/hot briquetted iron, DRI/HBI materials indicates that before melting, phosphorus in DRI/HBI is contained as a calcium phosphate phase in the unreduced oxide "gangue" portion of the material. It was assumed that the kinetics of phosphorus transfer between slag and metal are limited by liquid phase mass transfer of phosphorus in the slag, metal, or both phases. An overall mass transfer coefficient, ko, was defined, which includes the effects of mass transfer in both the slag and the metal. Fundamental laboratory kinetic experiments indicate that either the slag-metal interfacial area, A, and/or the overall liquid phase mass transfer coefficient, ko, change during dephosphorization experiments. Because the contributions of the reaction area and the mass transfer coefficient to the overall rate are difficult to separate, experimental results were analyzed in terms of the mass transfer parameter, A*ko. The liquid phase mass transfer parameter for dephosphorization was found to range between 10-7 to 1 x 10-3 cm3/s for different experimental conditions. Plant trials were conducted to directly evaluate the conditions of mass transfer in the electric furnace. Controlled mass transfer experiments were conducted on a 150 ton DC electric arc furnace. The mass transfer parameter, A*ko, for this furnace was determined to be between 1.7*104 and 3.5*105 cm3/s. An additional series of plant trials were conducted on a 150 ton AC electric furnace to examine the effects of different scrap substitute materials upon the slag chemistry, the behavior of phosphorus in the steel, and upon furnace yield. The data from these trials were also used to develop empirical models for the slag chemistry and furnace temperature as functions of time during a single heat. A numerical process model was used to evaluate the influence of various EAF operating parameters upon phosphorus mass transfer between the slag and metal. (Abstract shortened by UMI.)

  1. Generation of gravitational waves during early structure formation between cosmic inflation and reheating

    SciTech Connect

    Jedamzik, Karsten; Lemoine, Martin; Martin, Jrme E-mail: lemoine@iap.fr

    2010-04-01

    In the pre-reheating era, following cosmic inflation and preceding radiation domination, the energy density may be dominated by an oscillating massive scalar condensate, such as is the case for V = m{sup 2}?{sup 2}/2 chaotic inflation. We have found in a previous paper that during this period, a wide range of sub-Hubble scale perturbations are subject to a preheating instability, leading to the growth of density perturbations ultimately collapsing to form non-linear structures. We compute here the gravitational wave signal due to these structures in the linear limit and present estimates for emission in the non-linear limit due to various effects: the collapse of halos, the tidal interactions, the evaporation during the conversion of the inflaton condensate into radiation and finally the ensuing turbulent cascades. The gravitational wave signal could be rather large and potentially testable by future detectors.

  2. Improvement of Dehumidification Performance on Room Air Conditioner Adopting Dehumidification Method Reheated by Refrigeration Cycle

    NASA Astrophysics Data System (ADS)

    Nakamura, Hiroo; Funakoshi, Sunao; Yokoyama, Hidenori; Morimoto, Motoo; Saito, Kiyoshi

    The ways to increase dehumidification capacity during the dehumidification operation reheated by refrigeration cycle on room air conditioners using R 410A was investigated, keeping electric power consumption lower, noise level lower and outlet air temperature constant. The indoor heat exchanger is divided into a condensing part and an evaporating part by a dehumidification valve which is located between these two heat exchangers. The cooled and dehumidified indoor air is heated by the condensing part. The noise occurred from the two-phase refrigerant flow passing through this valve. So the compressor rotational speed was increased properly to increase dehumidification capacity. Moreover a new dehumidification valve was developed to reduce the refrigerant flow noise. This valve has two expansion processes and each expansion process has plural notch throttles. As the result, 1.5 times dehumidification capacity was gained, keeping lower electric power consumption, lower noise level and constant outlet air temperature.

  3. Flow-induced vibration and fretting-wear damage in a moisture separator reheater

    SciTech Connect

    Pettigrew, M.J.; Taylor, C.E.; Fisher, N.J.; Meyer, M.J.

    1996-12-01

    Tube failures due to excessive flow-induced vibration were experienced in the tube bundles of moisture separator reheaters in a BWR nuclear station. This paper presents the results of a root cause analysis and covers recommendations for continued operation and for replacement tube bundles. The following tasks are discussed: tube failure analysis; flow velocity distribution calculations; flow-induced vibration analysis with particular emphasis on finned-tubes; fretting-wear testing of a tube and tube-support material combination under simulated operating conditions; field measurements of flow-induced vibration; and development of vibration specifications for replacement tube bundles. The effect of transient operating conditions and of other operational changes such as tube fouling were considered in the analysis. This paper outlines a typical field problem and illustrates the application of flow-induced vibration technology for the solution of a practical problem.

  4. Advanced furnace concepts - advanced commercial warm-air furnace. Annual report, October 1984-March 1986

    SciTech Connect

    Gotterba, J.A.; Buckley, G.G.; Schreiber, R.J.; Kesselring, J.P.

    1986-04-01

    The project's objective is to develop an advanced, condensing commercial warm-air furnace. The furnace uses a gas-fired, low-NOx radiant-fiber burner manufactured by the performing organization. In the first of four projet phases, the retrofit of the burner into a conventional heater resulted in a significant reduction in NOx emissions and noise output. During the second phase, a field retrofit of a condensing heat exchanger onto the Phase 1 furnace was not cost-effective. A prototype advanced condensing furnace was then field-tested during the 1983-84 heating season in an Ohio industrial plant. It demonstrated significant fuel savings as well as identified design considerations for the Phase 3 advanced furnace. The third phase developed an advanced furnace that featured a series-flow condensing heat exchanger. The design achieved an efficiency of 94%. Four of these units were field tested during the 1984-85 heating season. The tests showed that the technology was reliable. Data on combustion air-filtering requirements also was provided. In Phase 4, the furnace technology was scaled to include an entire line of furnaces. All have demonstrated high efficiency and further data on filtering requirements was obtained.

  5. Method of loading and unloading a furnace

    SciTech Connect

    Aldridge, R.E.; Elloway, R.; Fritz, W.O.; Goff, R.D.; Herera, M.J.

    1987-01-13

    A method is described of loading and unloading semiconductor wafer boats from a furnace having a processing tube provided with an opening through which the boats are transported, and having a door which is moveable by a control means for sealingly closing the opening when the wafers are being processed. The method comprises: (a) placing at least one of the boats on a support which is moveable by a motor along a path through the opening into and out of the furnace and to any of a plurality of selectable locations along the path; (b) selecting a first location of the support along the path outside the furnace which is related to a position where the boats are to be placed on and removed from the support respectively before and after the wafers are introduced into the furnace; (c) moving the support along the path to the first selected location; (d) generating a first set of data representing the first selected location; (e) storing the first set of data in a memory; (f) selecting a location of the support along the path outside the furnace where the support clears the door; (g) moving the support along the path to the clear-of-door location; (h) generating a clear-of-door set of data representing the location where the support clears the door; (i) storing the clear-of-door set of data in a memory; (j) selecting a second location of the support along the path inside the furnace which is related to a position where the boats are deposited in and picked up from the furnace; (k) moving the support along the path to the second selected location; and (l) generating a second set of data representing the second selection location.

  6. Simultaneous Measurements of Temperature and Iron-Slag Ratio at Taphole of Blast Furnace

    NASA Astrophysics Data System (ADS)

    Sugiura, M.; Shinotake, A.; Nakashima, M.; Omoto, N.

    2014-07-01

    As the initial process in an integrated steel-making plant, molten iron is produced in a blast furnace. The molten iron has a temperature between 1700 K and 1900 K. The outflow stream discharged from a taphole comprises the molten iron and slag (which is a mixture of molten oxides). Monitoring of the stream temperature is important because it has information on the thermal condition inside the blast furnace. A newly developed simultaneous measurement technique for temperature and iron-slag ratio is reported. A monochromatic CCD camera with a short exposure time is used to obtain a thermal image of the rapidly moving stream. The thermal image has a marble-like pattern caused by the physical separation of the iron and slag and their different optical properties. Iron thermometry is realized by automatically detecting the peak of the iron gray-level distribution on a histogram. Meanwhile, the thermal radiance of the semitransparent slag varies as a function of the thickness. The slag temperature is calculated from the maximum gray level, presuming that the emissivity of the slag is constant at a thick slag part. The slag ratio is measured by counting the number of pixels on the histogram. A field test was carried out at an operating blast furnace. The iron temperature, slag temperature, and slag ratio were successfully measured. This multiple image measurement is expected to be the new information source for stable blast furnace operation.

  7. Blast Furnace Granular Coal Injection Projection. Annual Report, Jan 1 - Dec 31, 1997

    SciTech Connect

    1998-04-01

    This 1997 annual report describes the Blast Furnace Granular Coal Injection project being implemented at the Burns Harbor Plant of Bethlehem Steel Corporation. The project is receiving cost-sharing from the U.S. Department of Energy (DOE), and is being administrated by the Morgantown Energy Technology Center in accordance with the DOE Cooperative Agreement No. DE-FC21-91MC27362. This installation is the first in the United States to use British Steel technology1*2 that uses granular coal to provide a portion of the fuel requirements of blast furnaces. The project will demonstrate/assess a broad range of technical and economic issues associated with the use of coal for injection into blast furnaces. To achieve the progmm objectives, the demonstration project is divided into the following three Phases: Phase I - Design Phase II - Construction Phase III - Operation Preliminary Design (Phase 1) began in 1991 with detailed design commencing in 1993. Construction at the Burns Harbor Plant (Phase II) began in August 1993 and was completed at the end of 1994. The demonstration test program (Phase III) started in the fourth quarter of 1995.

  8. Thermodynamic modelling of the formation of zinc-manganese ferrite spinel in electric arc furnace dust.

    PubMed

    Pickles, C A

    2010-07-15

    Electric arc furnace dust is generated when automobile scrap, containing galvanized steel, is remelted in an electric arc furnace. This dust is considered as a hazardous waste in most countries. Zinc is a major component of the dust and can be of significant commercial value. Typically, the majority of the zinc exists as zinc oxide (ZnO) and as a zinc-manganese ferrite spinel ((Zn(x)Mn(y)Fe(1-x-y))Fe(2)O(4)). The recovery of the zinc from the dust in metal recycling and recovery processes, particularly in the hydrometallurgical extraction processes, is often hindered by the presence of the mixed ferrite spinel. However, there is a paucity of information available in the literature on the formation of this spinel. Therefore, in the present research, the equilibrium module of HSC Chemistry 6.1 was utilized to investigate the thermodynamics of the formation of the spinel and the effect of variables on the amount and the composition of the mixed ferrite spinel. It is proposed that the mixed ferrite spinel forms due to the reaction of iron-manganese particulates with both gaseous oxygen and zinc, at the high temperatures in the freeboard of the furnace above the steel melt. Based on the thermodynamic predictions, methods are proposed for minimizing the formation of the mixed ferrite spinel. PMID:20356673

  9. Steamside Oxidation Behavior of Experimental 9%Cr Steels

    SciTech Connect

    Dogan, O.N.; Holcomb, G.R.; Alman, D.E.; Jablonski, P.D.

    2007-10-01

    Reducing emissions and increasing economic competitiveness require more efficient steam power plants that utilize fossil fuels. One of the major challenges in designing these plants is the availability of materials that can stand the supercritical and ultra-supercritical steam conditions at a competitive cost. There are several programs around the world developing new ferritic and austenitic steels for superheater and reheater tubes exposed to the advanced steam conditions. The new steels must possess properties better than current steels in terms of creep strength, steamside oxidation resistance, fireside corrosion resistance, and thermal fatigue resistance. This paper introduces a series of experimental 9%Cr steels containing Cu, Co, and Ti. Stability of the phases in the new steels is discussed and compared to the phases in the commercially available materials. The steels were tested under both the dry and moist conditions at 650C for their cyclical oxidation resistance. Results of oxidation tests are presented. Under the moist conditions, the experimental steels exhibited significantly less mass gain compared to the commercial P91 steel. Microstructural characterization of the scale revealed different oxide compositions.

  10. Antilisterial properties of marinades during refrigerated storage and microwave oven reheating against post-cooking inoculated chicken breast meat.

    PubMed

    Fouladkhah, Aliyar; Geornaras, Ifigenia; Nychas, George-John; Sofos, John N

    2013-02-01

    This study evaluated growth of Listeria monocytogenes inoculated on cooked chicken meat with different marinades and survival of the pathogen as affected by microwave oven reheating. During aerobic storage at 7 C, on days 0, 1, 2, 4, and 7, samples were reheated by microwave oven (1100 W) for 45 or 90 s and analyzed microbiologically. L. monocytogenes counts on nonmarinated (control) samples increased (P < 0.05) from 2.7 0.1 (day-0) to 6.9 0.1 (day-7) log CFU/g during storage. Initial (day-0) pathogen counts of marinated samples were <0.5 log CFU/g lower than those of the control, irrespective of marinating treatment. At 7 d of storage, pathogen levels on samples marinated with tomato juice were not different (P ? 0.05; 6.9 0.1 log CFU/g) from those of the control, whereas for samples treated with the remaining marinades, pathogen counts were 0.7 (soy sauce) to 2.0 (lemon juice) log CFU/g lower (P < 0.05) than those of the control. Microwave oven reheating reduced L. monocytogenes counts by 1.9 to 4.1 (45 s) and >2.4 to 5.0 (90 s) log CFU/g. With similar trends across different marinates, the high levels of L. monocytogenes survivors found after microwave reheating, especially after storage for more than 2 d, indicate that length of storage and reheating time need to be considered for safe consumption of leftover cooked chicken. PMID:23311403

  11. Energy efficient operation of aluminum furnaces

    SciTech Connect

    King, Paul E.; Golchert, B.M.; Li, T.; Hassan, M.; Han, Q.

    2005-01-01

    Secondary Aluminium melting offers significant energy savings over the production of Aluminium from raw resources since it takes approximately 5% of the energy to re-melt the Aluminium for product than it does to generate the same amount of Aluminium from raw material. However, the industry faces technical challenges for further improving the efficiency of the secondary Aluminium melting furnaces and lacks tools that can aid in helping to understand the intricate interactions of combustion and heat transfer. The U. S. Dept. of Energy, Albany Research Center (ARC), in cooperation with the Argonne and Oak Ridge National Labs, the University of Kentucky, and with industrial support through Secat, Inc. of Lexington, KY (representing 8 Aluminium re-melt companies) built and operates a test-bed reverberatory furnace to study efficiency issues in Aluminium melting. The experimental reverberatory furnace (ERF) is a one ton nominal capacity research furnace capable of melting 1000 lbs per hour with its twin 0.8 MMBtu/hr burners. Studies in the ERF include melt efficiency as a function of combustion space volume, power input and charge alloy. This paper details the experimental equipment, conditions, procedures, and measurements and includes results and discussions of melt efficiency studies. Specific results reported include an analysis of the efficiency of the furnace as a function of power input and the effect that changing combustion space volume has on melting efficiency. In conjunction with this, a computational fluid dynamics (CFD) model has been developed to simulate fuel combustion, heat transfer, gaseous product flow and the production/transport of pollutants and greenhouse gases in an Aluminium furnace. Data from the ERF is utilized for computational model validation in order to have a high degree of confidence in the model results. Once validated, the CFD code can then be used to perform parametric studies and to investigate methods to optimize operation in industrial furnaces. Finally, an analytic analysis of the efficiency of the furnace under varying conditions was conducted to determine overall efficiency characteristics of the furnace.

  12. Carbon monoxide exposure in blast furnace workers.

    PubMed

    Lewis, S; Mason, C; Srna, J

    1992-09-01

    This study investigated the occupational exposure to carbon monoxide (CO) of a group of blast furnace workers from an integrated steelworks, compared to a control group having no significant occupational CO exposure from other areas in the same works. The study was undertaken in 1984 at Port Kembla, New South Wales. Carboxyhaemoglobin (COHb) levels before and after an eight-hour work shift were measured in 98 male steelworkers: 52 from two CO-exposed iron blast furnaces and 46 controls from production areas in the same steelworks. The sample was stratified by smoking habits. Environmental air CO levels had been found to be consistently higher on one furnace than on the other. Absorption of CO from the working environment occurred in workers on the blast furnace with higher CO levels, regardless of smoking habits. On this blast furnace, some readings of COHb levels after a workshift in nonsmokers approached the proposed Australian occupational limit of 5 per cent COHb saturation. Overall, workers with the highest occupational exposure who smoked most heavily had the highest absorption of CO over a work shift. Biological monitoring gives an accurate measure of individual worker 'dose' of CO from all sources. Both environmental monitoring and biological monitoring need to be included as part of a program for controlling occupational CO exposure. PMID:1482718

  13. 94. Photocopied August 1978. THE FURNACE ROOM ON THE SECOND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    94. Photocopied August 1978. THE FURNACE ROOM ON THE SECOND FLOOR OF THE POWER HOUSE AT SAULT STE. MARIE. THE ROWS OF ROTARY FURNACES SHOWN HERE WERE REPLACED C. 1915-1920 BY 10,000 TO 20,000 H.P. TAPPING FURNACES. ONE TAPPING FURNACE WAS LOCATED TO THE WEST OF THE ROW OF HORRY FURNACES, THE OTHER WAS LOCATED IN A SEPARATE FURNACE HOUSE BUILT ON THE EAST OF THE POWER HOUSE. (E) - Michigan Lake Superior Power Company, Portage Street, Sault Ste. Marie, Chippewa County, MI

  14. Austenite and ferrite grain size evolution in plain carbon steel

    SciTech Connect

    Militzer, M.; Giumelli, A.; Hawbolt, E.B.; Meadowcroft, T.R.

    1995-01-01

    Grain size evolution in a 0.17%C, 0.74%Mn plain carbon steel is investigated using a Gleeble 1500 thermomechanical simulator. Austenite grain growth measurements in the temperature range from 900 to 1150{degrees}C have been used to validate the Abbruzzese and Luecke model, which is recommended for simulating grain growth during reheating. For run-out table conditions, the ferrite grain size decreases from 1l{mu}m to 4{mu}m when the cooling rate from the austenite is increased from 1 to 80{degrees}C/s.

  15. Effect of electric arc furnace slag on growth and physiology of maize (Zea mays L.).

    PubMed

    Radi?, Sandra; Crnojevi?, Helena; Sandev, Dubravka; Jeli?, Sonja; Sedlar, Zorana; Glava, Katarina; Pevalek-Kozlina, Branka

    2013-12-01

    Basic slag, used in this study as a potential source of certain nutrients, is a byproduct of the production of steel in electric arc furnace (EAF). A pot experiment with two nutrient-poor substrates was conducted to investigate to compare the effect of EAF steel slag and fertilizers NPK + F e on growth and availability of specific nutrients to maize. Mineral content of both substrate and plant leaves, growth, chlorophyll fluorescence and photosynthetic pigments were measured following six weeks of cultivation. As steel slag also contains trace amounts of heavy metals, certain oxidative parameters (antioxidative enzyme activities and lipid peroxidation) were evaluated as well. The steel slag improved soil mineral composition, increased above ground maize biomass by providing Fe, Mn, Mg, K and partly P and improved photosynthetic parameters. The potential phytotoxicity of EAF slag containing substrates was not determined as evaluated by MDA (malondialdehyde), GR (glutathione reductase) and APX (ascorbate peroxidase) levels. The obtained results show that EAF steel slag is comparable to NPK + F e in supplying nutrients for maize growth, indicating the potential of EAF steel slag as an inexpensive and non-phytotoxic nutrient supplier especially in poor soils. PMID:24275594

  16. Respiratory hazard from removal of ceramic fiber insulation from high temperature industrial furnaces.

    PubMed

    Gantner, B A

    1986-09-01

    Ceramic fiber insulation is being used increasingly as a refractory lining for heat treating and preheating furnaces in the iron and steel industry. This is largely due to its superior thermal resistance per unit thickness when compared to insulating fire brick, which was the previous mainstay of refractory linings. Although toxicity data to date have found these ceramic fibers to be innocuous, recent studies have shown the fibers to devitrify and undergo partial conversion to cristobalite when exposed to elevated temperatures. This paper presents the exposure hazards to cristobalite found during the removal of various brands of ceramic fiber insulation from heat treat furnaces and the extent of fiber transformation to cristobalite. PMID:3020958

  17. Induction furnace testing of the durability of prototype crucibles in a molten metal environment

    SciTech Connect

    Jablonski, Paul D.

    2005-09-01

    Engineered ceramic crucibles are commonly used to contain molten metal. Besides high temperature stability, other desired crucible characteristics include thermal shock resistance, minimal reaction with the molten metal and resistance to attack from the base metal oxide formed during melting. When used in an induction furnace, they can be employed as a semi-permanent crucible incorporating a dry ram backup and a ceramic cap. This report covers several 250-lb single melt crucible tests in an air melt induction furnace. These tests consisted of melting a charge of 17-4PH stainless steel, holding the charge molten for two hours before pouring off the heat and then subsequently sectioning the crucible to review the extent of erosion, penetration and other physical characteristics. Selected temperature readings were made throughout each melt. Chemistry samples were also taken from each heat periodically throughout the hold. The manganese level was observed to affect the rate of chromium loss in a non-linear fashion.

  18. High temperature aircraft research furnace facilities

    NASA Technical Reports Server (NTRS)

    Smith, James E., Jr.; Cashon, John L.

    1992-01-01

    Focus is on the design, fabrication, and development of the High Temperature Aircraft Research Furnace Facilities (HTARFF). The HTARFF was developed to process electrically conductive materials with high melting points in a low gravity environment. The basic principle of operation is to accurately translate a high temperature arc-plasma gas front as it orbits around a cylindrical sample, thereby making it possible to precisely traverse the entire surface of a sample. The furnace utilizes the gas-tungsten-arc-welding (GTAW) process, also commonly referred to as Tungsten-Inert-Gas (TIG). The HTARFF was developed to further research efforts in the areas of directional solidification, float-zone processing, welding in a low-gravity environment, and segregation effects in metals. The furnace is intended for use aboard the NASA-JSC Reduced Gravity Program KC-135A Aircraft.

  19. Development of technical solutions for securing stable operation of the intermediate separation and steam reheating system for the K-1000-60/3000 turbine unit

    NASA Astrophysics Data System (ADS)

    Trifonov, N. N.; Kovalenko, E. V.; Nikolaenkova, E. K.; Tren'kin, V. B.

    2012-09-01

    The intermediate separation and steam reheating system and its equipment are described. Problems concerned with the presence of condensate in the stack's lower chamber and in the removing chamber, with cavitation failure of the separated moisture pumps, with misalignment of heating steam flowrates, with unstable draining of heating steam condensate, with occurrence of self oscillations, etc. are considered. A procedure for determining the level in removing heating steam condensate from steam reheater elements is proposed. Technical solutions for ensuring stable operation of the intermediate separation and steam reheating system and for achieving smaller misalignment between the apparatuses are developed.

  20. [The electric furnace of Henri Moissan at one hundred years: connection with the electric furnace, the solar furnace, the plasma furnace?].

    PubMed

    Royère, C

    1999-03-01

    The trace of Henri Moissan's pioneer work 100 years ago is clearly evidenced by an overview of achievements in high temperature devices; 1987: "Le four électrique" by Henri Moissan; 1948-1952: "High temperature heating in a cavity rotary kiln using focusing of solar radiation" by Félix Trombe; 1962: "The cavity rotary kiln using focused solar radiation jointly with a plasma gun" by Marc Foëx; 1970: "The rotary kiln with two plasma guns and arc transfer" by Marc Foëx; 1984: "The plasma furnace" by Electricité de France (EDF) at Renardières; 1997: "The plasma furnace" by the Atomic Energy Center (CEA) at Cadarache, the VULCANO program. The first part of this contribution is devoted to Henri Moissan. Re-reading his early book on the electric furnace, especially the first chapter and the sections on silica, carbon vapor and experiments performed in casting molten metal--the conclusions are outstanding--provides modern readers with an amazing insight into future developments. The last two parts are devoted to Félix Trombe and Marc Foëx, tracing the evolution of high temperature cavity processus leading to the solar furnace and the present day plasma furnace at the CEA. Focus is placed on research conducted by the French National Center for Scientific Research (CNRS) with the solar and plasma furnaces at Odeillo. The relationships with Henri Moissan's early work are amazing, offering a well deserved homage to this pioneer researcher. PMID:10365467

  1. Aerodynamics of a promising vortex furnace design

    NASA Astrophysics Data System (ADS)

    Anufriev, I. S.; Strizhak, P. A.; Chernetskii, M. Yu.; Shadrin, E. Yu.; Sharypov, O. V.

    2015-08-01

    The aerodynamics of a promising vortex furnace design with secondary top blasting has been studied. Flow velocity fields have been measured in an isothermal laboratory model of the furnace using a digital tracer imaging (particle image velocimetry) technique. Three-dimensional diagnostics of flow structure in the combustion chamber has been carried out by the method of laser Doppler anemometry. Processing of the obtained data using the criterion of "minimum total pressure" has been used to visualize the spatial structure of the vortex core.

  2. Measure Guideline. High Efficiency Natural Gas Furnaces

    SciTech Connect

    Brand, L.; Rose, W.

    2012-10-01

    This measure guideline covers installation of high-efficiency gas furnaces, including: when to install a high-efficiency gas furnace as a retrofit measure; how to identify and address risks; and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  3. Measure Guideline: High Efficiency Natural Gas Furnaces

    SciTech Connect

    Brand, L.; Rose, W.

    2012-10-01

    This Measure Guideline covers installation of high-efficiency gas furnaces. Topics covered include when to install a high-efficiency gas furnace as a retrofit measure, how to identify and address risks, and the steps to be used in the selection and installation process. The guideline is written for Building America practitioners and HVAC contractors and installers. It includes a compilation of information provided by manufacturers, researchers, and the Department of Energy as well as recent research results from the Partnership for Advanced Residential Retrofit (PARR) Building America team.

  4. High temperature furnace modeling and performance verifications

    NASA Technical Reports Server (NTRS)

    Smith, James E., Jr.

    1991-01-01

    A two dimensional conduction/radiation problem for an alumina crucible in a zirconia heater/muffle tube enclosing a liquid iron sample was solved numerically. Variations in the crucible wall thickness were numerically examined. The results showed that the temperature profiles within the liquid iron sample were significantly affected by the crucible wall thicknesses. New zirconia heating elements are under development that will permit continued experimental investigations of the zirconia furnace. These elements have been designed to work with the existing furnace and have been shown to have longer lifetimes than commercially available zirconia heating elements. The first element has been constructed and tested successfully.

  5. Segmented ceramic liner for induction furnaces

    DOEpatents

    Gorin, Andrew H. (Knoxville, TN); Holcombe, Cressie E. (Knoxville, TN)

    1994-01-01

    A non-fibrous ceramic liner for induction furnaces is provided by vertically stackable ring-shaped liner segments made of ceramic material in a light-weight cellular form. The liner segments can each be fabricated as a single unit or from a plurality of arcuate segments joined together by an interlocking mechanism. Also, the liner segments can be formed of a single ceramic material or can be constructed of multiple concentric layers with the layers being of different ceramic materials and/or cellular forms. Thermomechanically damaged liner segments are selectively replaceable in the furnace.

  6. Segmented ceramic liner for induction furnaces

    DOEpatents

    Gorin, A.H.; Holcombe, C.E.

    1994-07-26

    A non-fibrous ceramic liner for induction furnaces is provided by vertically stackable ring-shaped liner segments made of ceramic material in a light-weight cellular form. The liner segments can each be fabricated as a single unit or from a plurality of arcuate segments joined together by an interlocking mechanism. Also, the liner segments can be formed of a single ceramic material or can be constructed of multiple concentric layers with the layers being of different ceramic materials and/or cellular forms. Thermomechanically damaged liner segments are selectively replaceable in the furnace. 5 figs.

  7. Softened-Stainless-Steel O-Rings

    NASA Technical Reports Server (NTRS)

    Marquis, G. A.; Waters, William I.

    1993-01-01

    In fabrication of O-ring of new type, tube of 304 stainless steel bent around mandril into circle and welded closed into ring. Ring annealed in furnace to make it soft and highly ductile. In this condition, used as crushable, deformable O-ring seal. O-ring replacements used in variety of atmospheres and temperatures, relatively inexpensive, fabricated with minimum amount of work, amenable to one-of-a-kind production, reusable, and environmentally benign.

  8. Influence of electric arc furnace pressure on power consumption

    SciTech Connect

    Bender, M.; Zemp, R.; Ineichen, R.

    1995-09-01

    Electric arc furnace steelmakers are aware that an over-evacuated furnace loses heat through the off-gas elbow. Exactly how much energy can be lost by operating a furnace under too negative a pressure or how much can be gained by maintaining a positive pressure in the furnace is not known. Electric arc furnace emission regulations 40 CFR Part 60 AA and AAa require that the furnace pressure be recorded at least once a shift. This means that furnaces must have a means of determining this pressure. Steelmakers often complain that it is difficult to maintain the pressure taps mounted in the furnace roof. Two case histories are investigated. A normal electric arc furnace operating with a pressure of {minus}0.02 in. wc and with slight continuous electrode emissions can save over 50 kwhr/ton and reduce the tap to tap time accordingly if the furnace pressure is made more positive. This is accomplished by providing emission control and operating concepts thereby allowing the furnace to operate at a pressure of +0.02 in. wc. The numerical relationship between furnace pressure set-point and electric energy consumption (kwhr/ton) is given. It is concluded that maintaining a good pressure control system on a furnace is well worth the maintenance effort of keeping the pressure tap open.

  9. Determination of trace and minor elements in alloys by atomic-absorption spectroscopy using an induction-heated graphite-well furnace as atom source-II.

    PubMed

    Ashy, M A; Headridge, J B; Sowerbutts, A

    1974-06-01

    Results are presented for the atomic-absorption spectrophotometric determination of zinc in aluminium and aluminium-silicon alloys, and aluminium, antimony and tin in steels, by means of solid samples dropped into an induction-heated graphite-well furnace to produce the atomic vapour. PMID:18961510

  10. Thermal and impact histories of reheated group IVA, IVB, and ungrouped iron meteorites and their parent asteroids

    NASA Astrophysics Data System (ADS)

    Yang, J.; Goldstein, J. I.; Scott, E. R. D.; Michael, J. R.; Kotula, P. G.; Pham, T.; McCoy, T. J.

    2011-09-01

    Abstract- The microstructures of six reheated iron meteorites—two IVA irons, Maria Elena (1935), Fuzzy Creek; one IVB iron, Ternera; and three ungrouped irons, Hammond, Babb’s Mill (Blake’s Iron), and Babb’s Mill (Troost’s Iron)—were characterized using scanning and transmission electron microscopy, electron-probe microanalysis, and electron backscatter diffraction techniques to determine their thermal and shock history and that of their parent asteroids. Maria Elena and Hammond were heated below approximately 700-750 °C, so that kamacite was recrystallized and taenite was exsolved in kamacite and was spheroidized in plessite. Both meteorites retained a record of the original Widmanstätten pattern. The other four, which show no trace of their original microstructure, were heated above 600-700 °C and recrystallized to form 10-20 μm wide homogeneous taenite grains. On cooling, kamacite formed on taenite grain boundaries with their close-packed planes aligned. Formation of homogeneous 20 μm wide taenite grains with diverse orientations would have required as long as approximately 800 yr at 600 °C or approximately 1 h at 1300 °C. All six irons contain approximately 5-10 μm wide taenite grains with internal microprecipitates of kamacite and nanometer-scale M-shaped Ni profiles that reach approximately 40% Ni indicating cooling over 100-10,000 yr. Un-decomposed high-Ni martensite (α2) in taenite—the first occurrence in irons—appears to be a characteristic of strongly reheated irons. From our studies and published work, we identified four progressive stages of shock and reheating in IVA irons using these criteria: cloudy taenite, M-shaped Ni profiles in taenite, Neumann twin lamellae, martensite, shock-hatched kamacite, recrystallization, microprecipitates of taenite, and shock-melted troilite. Maria Elena and Fuzzy Creek represent stages 3 and 4, respectively. Although not all reheated irons contain evidence for shock, it was probably the main cause of reheating. Cooling over years rather than hours precludes shock during the impacts that exposed the irons to cosmic rays. If the reheated irons that we studied are representative, the IVA irons may have been shocked soon after they cooled below 200 °C at 4.5 Gyr in an impact that created a rubblepile asteroid with fragments from diverse depths. The primary cooling rates of the IVA irons and the proposed early history are remarkably consistent with the Pb-Pb ages of troilite inclusions in two IVA irons including the oldest known differentiated meteorite (Blichert-Toft et al. 2010).

  11. Improved Heat Treatment Of Steel Alloy 4340

    NASA Technical Reports Server (NTRS)

    Cooper, Lawrence B.

    1993-01-01

    New process takes significantly less time than prior heat-treatment processes. Involves placing steel plate directly in furnace and heat-treating. Plate then quenched in slowly moving oil to reduce stresses. Any deflection then pressed out. Possible uses of 4340 steel include new and improved bulletproof vests for military and police personnel and armor for bulletproof automobiles for military, police, diplomatic, and private users. Also used in other military land vehicles as tanks and in both military and civilian aircraft. Lighter armorplate enables land vehicles and aircraft to attain greater speed and maneuverability, consume less fuel, and afford better protection from snipers or terrorists.

  12. TiC reinforced cast Cr steels

    SciTech Connect

    Dogan, O.N.; Hawk, J.A.; Schrems, K.K.

    2006-06-01

    A new class of materials, namely TiC-reinforced cast chromium (Cr) steels, was developed for applications requiring high abrasion resistance and good fracture toughness. The research approach was to modify the carbide structure of commercial AISI 440C steel for better fracture resistance while maintaining the already high abrasion resistance. The new alloys contained 12Cr, 2.54.5Ti, and 11.5C (wt.%) and were melted in a vacuum induction furnace. Their microstructure was composed primarily of a martensitic matrix with a dispersion of TiC precipitates. Modification of TiC morphology was accomplished through changing the cooling rate during solidification. Wear rates of the TiC-reinforced Cr steels were comparable to that of AISI 440C steel, but the impact resistance was much improved.

  13. TiC reinforced cast chromium steels

    SciTech Connect

    Dogan, Omer N.; Rawers, James C.; Hawk, Jeffrey A.; Schrems, Karol K.

    2003-11-01

    A series of new titanium carbide reinforced cast chromium steels were developed for wear applications. Objective of the program was to enhance wear resistant alloys and, if possible, improve mechanical properties. The new steels which were melted in a vacuum induction furnace contained 12 Cr, 3-5 Ti, 1-2 C in weight percent. Alloying with Ti changed the precipitate microstructure from Cr carbide to TiC dispersed in a martensitic matrix. Yield strength and impact resistance improved with Ti alloying. Wear rates of the cast Cr/TiC steels, (determined from high- and low-stress abrasion tests, erosion test, and scratch tests) were generally lower than both the as-cast and heat-treated AISI type 440C steel and were often further reduced by increasing the Ti alloy concentration. The exceptions were the erosion test for which all materials had similar wear rate.

  14. Corrosion behavior of sensitized duplex stainless steel.

    PubMed

    Torres, F J; Panyayong, W; Rogers, W; Velasquez-Plata, D; Oshida, Y; Moore, B K

    1998-01-01

    The present work investigates the corrosion behavior of 2205 duplex stainless steel in 0.9% NaCl solution after various heat-treatments, and compares it to that of 316L austenitic stainless steel. Both stainless steels were heat-treated at 500, 650, and 800 degrees C in air for 1 h, followed by furnace cooling. Each heat-treated sample was examined for their microstructures and Vickers micro-hardness, and subjected to the X-ray diffraction for the phase identification. Using potentiostatic polarization method, each heat-treated sample was corrosion-tested in 37 degrees C 0.9% NaCl solution to estimate its corrosion rate. It was found that simulated sensitization showed an adverse influence on both steels, indicating that corrosion rates increased by increasing the sensitization temperatures. PMID:9713683

  15. UNIVERSITY OF WASHINGTON ELECTROSTATIC SCRUBBER TESTS AT A STEEL PLANT

    EPA Science Inventory

    The report gives results of a demonstration of the effectiveness of a 1700 cu m/hr (1000 acfm) University of Washington (UW) Electrostatic Spray Scrubber in controlling fine particle emissions from an electric-arc steel furnace. The two-stage portable pilot plant operates by comb...

  16. General view from north to south, showing brass melter, furnace ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    General view from north to south, showing brass melter, furnace and crane. - East Broad Top Railroad & Coal Company, Foundry, State Route 994, West of U.S. Route 522, Rockhill Furnace, Huntingdon County, PA

  17. ENVIRONMENTAL ASSESSMENT OF STEELMAKING FURNACE DUST DISPOSAL METHODS

    EPA Science Inventory

    The report gives results of a study to examine the nature of steelmaking furnace residues and disposal techniques, and to assess potential problems associated with residue disposal, a potential multimedia environmental problem. Solubilization tests of 18 furnace residue samples s...

  18. SOUTHERN DUCTILE CASTING COMPANY, BACK SIDE OF FURNACE AND MOLDING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    SOUTHERN DUCTILE CASTING COMPANY, BACK SIDE OF FURNACE AND MOLDING BUILDINGS SHOWING CONNECTIONS TO LOCAL POWER GRID, PRIMARILY FOR ELECTRIC FURNACES. - Southern Ductile Casting Company, Bessemer Foundry, 2217 Carolina Avenue, Bessemer, Jefferson County, AL

  19. 33. BOILER HOUSE FURNACE AND BOILER Close view of ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    33. BOILER HOUSE - FURNACE AND BOILER Close view of the Dorward Engineering Company furnace and boiler which provided steam to the cooking retorts in the adjacent room. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA

  20. 36. REDUCTION PLANT CLOSE VIEW OF FURNACE AND BOILER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    36. REDUCTION PLANT - CLOSE VIEW OF FURNACE AND BOILER Reduction Plant furnace and boiler used to provide heat for drying the fish and fish offal, in their conversion to meal. - Hovden Cannery, 886 Cannery Row, Monterey, Monterey County, CA