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Sample records for steel reheat furnace

  1. 4. CLOSEUP VIEW INTO A REHEATING FURNACE IN THE No. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. CLOSE-UP VIEW INTO A REHEATING FURNACE IN THE No. 2 FORGE SHOP. THE FURNACE IS MISSING ITS REFRACTORY BRICK LINING. - U.S. Steel Homestead Works, Press Shop No. 2, Along Monongahela River, Homestead, Allegheny County, PA

  2. Interior of shop, showing the reheat furnaces; the vehicle in ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Interior of shop, showing the reheat furnaces; the vehicle in the center is a charging machine the operator of which manipulates steel ingots in the furnace, as well as in the adjacent forging hammers - Bethlehem Steel Corporation, South Bethlehem Works, Tool Steel-Electric Furnace Shop, Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  3. 7. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    7. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' PLATE MILL. INTERIOR REFRACTORY LINING VISIBLE BECAUSE OF DEMOLITION. - U.S. Steel Homestead Works, 160" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  4. 6. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. NO. 2 CONTINUOUS SLAB REHEATING FURNACE OF THE 160' PLATE MILL. FURNACE SHOWING DURING DEMOLITION. C HOOK USED TO CHANGE ROLLS IS VISIBLE IN FRONT OF FURNACE. - U.S. Steel Homestead Works, 160" Plate Mill, Along Monongahela River, Homestead, Allegheny County, PA

  5. DISCHARGE END OF 8" MILL REHEATING FURNACE, SHOWING MOTOROPERATED PEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DISCHARGE END OF 8" MILL REHEATING FURNACE, SHOWING MOTOR-OPERATED PEEL BAR PUSHER WITH PINCH ROLLS FOR MOVING BILLETS ENDWISE OUT THE OPPOSITE SIDE OF THE FURNACE TOWARD THE CONTINUOUS ROUGHING TRAIN. - LTV Steel, 8-inch Bar Mill, Buffalo Plant, Buffalo, Erie County, NY

  6. Nitric oxide reductions in a multi-zone reheat furnace

    SciTech Connect

    Harder, R.F. )

    1994-04-01

    A reduced excess air combustion control technique was developed for an existing 3-zone reheat furnace that would reduce NO[sub x] emissions to conform with regulatory air quality requirements. The results indicate that reduced excess air combustion controls can be utilized for obtaining NO[sub x] reductions in a multi-zone steel reheat furnace. This study provides support for considering this control strategy as a possible first step toward reheat furnace NO[sub x] control. For new furnace installations, low NO[sub x] burners combined with other technologies provide the greatest benefit. However, for existing furnaces, a control system retrofit may be the most cost-effective short range option. Regarding actual NO[sub x] reduction costs after installation and testing were complete, this control methodology cost approximately $8,500/ton NO[sub x] reduction.

  7. CHARGING SIDE OF #130 ELECTRIC FURNACE CO. REHEAT FURNACE IN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CHARGING SIDE OF #130 ELECTRIC FURNACE CO. REHEAT FURNACE IN REROLL BAY. CAKES FROM THE CASTING SHOP ARE BROUGHT UP TO ROLLING TEMPERATURE IN ONE OF TWO (#130 AND 146) GAS-FIRED FURNACES. A RADIO-CONTROLLED OVERHEAD CRANE TRANSFERS CAKES FROM FLATCARS TO THE ROLLER LINE LEADING INTO THE FURNACE. CAKES ARE HEATED AT 900-1000 DEGREES FAHRENHEIT FOR THREE TO FOUR HOURS. RATED FURNACE CAPACITY IS 100,000 LBS.\\HOUR. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  8. Steel project fact sheet: Steel reheating for further processing

    SciTech Connect

    1998-04-01

    Steel reheating is an energy-intensive process requiring uniform temperature distribution within reheating furnaces. Historically, recuperators have ben used to preheat combustion air, thereby conserving energy. More recent innovations include oxygen enrichment and the use of regenerative burners, which provide higher preheat air temperatures than recuperators. These processes have limitations such as equipment deterioration, decreasing energy efficiency over time, high maintenance costs, and increased NO{sub x} emissions with increased air preheat temperature, unless special equipment is used. Praxair, Inc., supplier of oxygen and other industrial gases to the steel industry, proposes to introduce an innovative oxy-fuel burner technology (using 100% oxygen) to the steel reheating industry. Oxy-fuel combustion reduces or eliminates nitrogen in combustion air and substantially reduces waste heat carried out with flue gas. Based on technology currently used in the glass, hazardous waste, and aluminum industries, Praxair has developed and patented low temperature, oxy-fuel burners that can be used in high temperature industrial furnaces where temperature uniformity is critical and extremely low NO{sub x} emissions are desired. The technical goal of the project is to demonstrate the use of oxy-fuel burners in a slab reheat furnace while reducing energy consumption by 45% and NO{sub x} emissions by 90% within the converted furnace zones. Successful implementation of this technology also will eliminate the need to periodically replace recuperators and install NO{sub x} removal equipment.

  9. Reheat furnace upgrade results in production increase

    SciTech Connect

    Burns, A.H.; Fuhrman, F.L.

    1997-02-01

    This project is a unique example of the technique of high-intensity convective heating for generating significant material preheating that can be used to increase furnace production rate. The mathematical model predicted a production increase of 17%. The furnace has demonstrated a 22% higher sustained production rate. Oxidation rates have been gradually reduced and will be improved further by the installation of level 2 controls. The burner systems have proved to be reliable in a harsh operating environment. There has been a small improvement in the specific fuel consumption. In the case of a top-fired reheat furnace, convective pre-heating installed at the charge end of the furnace will result in a significant increase in production rate. The static thermal model developed for this project is a reliable tool for the prediction of performance of the modified furnace. The use of the high-velocity burners in the mixing zone was an effective substitute for the customary baffle wall. The installation had the benefit of preventing over-pressurization of the furnace discharge doors and enabled the operator to achieve a considerable improvement in pressure control. In addition, the removal of the baffle wall eliminated the shadowing effect where the incoming load is shaded from radiation from the heating zone. Additional turbulence in the mixing zone also had a significant impact by increasing the amount of heat removed from flue gas before it is vented from the furnace.

  10. Development of Next Generation Heating System for Scale Free Steel Reheating

    SciTech Connect

    Dr. Arvind C. Thekdi

    2011-01-27

    The work carried out under this project includes development and design of components, controls, and economic modeling tools that would enable the steel industry to reduce energy intensity through reduction of scale formation during the steel reheating process. Application of scale free reheating offers savings in energy used for production of steel that is lost as scale, and increase in product yield for the global steel industry. The technology can be applied to a new furnace application as well as retrofit design for conversion of existing steel reheating furnaces. The development work has resulted in the knowledge base that will enable the steel industry and steel forging industry us to reheat steel with 75% to 95% reduction in scale formation and associated energy savings during the reheating process. Scale reduction also results in additional energy savings associated with higher yield from reheat furnaces. Energy used for steel production ranges from 9 MM Btu/ton to 16.6 MM Btu/ton or the industry average of approximately 13 MM Btu/ton. Hence, reduction in scale at reheating stage would represent a substantial energy reduction for the steel industry. Potential energy savings for the US steel industry could be in excess of 25 Trillion Btu/year when the technology is applied to all reheating processes. The development work has resulted in new design of reheating process and the required burners and control systems that would allow use of this technology for steel reheating in steel as well as steel forging industries.

  11. Numerical simulation for the high performance industrial reheating furnace design

    SciTech Connect

    Murakami, Hideki; Saito, Toshiaki; Hayashi, Junnichi; Hida, Atsushi

    1999-07-01

    The high performance industrial furnace, providing significant energy savings, low pollutant emission and high control ability on heating, has been developing. For designing the process, numerical simulations of a slab reheating furnace, with the advanced combustion system adopting highly preheated air have been performed, using a three-dimensional unsteady mathematical model. An essential feature of the model is the incorporation of the three-dimensional turbulent model (LES) and the Radiative Energy Absorption Distribution (READ) method. Numerical results has been verified with experimental results, velocity data of a water-model and heat flux data of a large unit furnace. The results have been, also, visualized by the thermal particle method. The numerical results lead to the conclusion that the regenerative burner system developed has the large advantage of heating slabs uniformly in a wide reheating furnace, and suggest possibility of a compact reheating furnace.

  12. Oxidation of low carbon steel in multicomponent gases. Part 2: Reaction mechanisms during reheating

    SciTech Connect

    Abuluwefa, H.T.; Guthrie, R.I.L.; Ajersch, F.

    1997-08-01

    Oxidation behavior of low carbon steel during reheating in an industrial walking-beam steel reheat furnace was investigated. It was observed that scaling (oxidation) rates were reduced by reducing the input air/fuel ratio to the furnace, thereby lowering concentrations of free oxygen in the combustion products from about 3 to 1.5 pct. Laboratory experiments involving isothermal and nonisothermal oxidation were carried out in atmospheres consisting of oxygen, carbon dioxide, water vapor, and nitrogen. A general equation for the prediction of weight gains due to oxidation during reheating, using isothermal oxidation rate constants, was developed. The prediction of weight gains from nonisothermal oxidation conducted in the laboratory was poor, owing to a separation of the scale from the metal substrate which took place at about 900 C. The predicted weight gains during reheating in the industrial reheat furnace indicated that oxidation rats during reheating were intermediate between linear and parabolic, especially during reheating with high air/fuel ratio. However, the linear mechanism predominated. Laboratory isothermal experiments for oxidation in atmospheres containing fee oxygen showed that the magnitude of the linear oxidation rates were determined by the oxygen concentration in the atmosphere. It was concluded that the observed reduction in scaling rates during reheating of low carbon steel in the industrial reheat furnace was a result of the lower free oxygen level in the furnace atmosphere.

  13. Benefits of ceramic fiber for saving energy in reheat furnaces

    SciTech Connect

    Norris, A. )

    1993-07-01

    Refractory ceramic fiber products offer thermal insulation investment in reheat furnaces by helping to keep operating cost low and product quality high. These products are used in a range of applications that include: furnace linings; charge and discharge door insulation; skidpipe insulation; and furnace repair and maintenance. The many product forms (blankets, modules, boards, textiles, and coatings) provide several key benefits: faster cycling, energy savings and personnel protection.

  14. Application of the Spectral Line-based Weighted-Sum-of-Gray-Gases model (SLWSGG) to the calculation of radiative heat transfer in steel reheating furnaces firing on low heating value gases

    NASA Astrophysics Data System (ADS)

    Nguyen, P. D.; Danda, A.; Embouazza, M.; Gazdallah, M.; Evrard, P.; Feldheim, V.

    2012-06-01

    The Spectral Line-based Weighted-Sum-of-Gray-Gases (SLWSGG) model is applied to calculate the gaseous radiative properties of the aero- or oxy-combustion products of low heating value gases issued from steel making process such as Blast Furnace Gas (BFG) as well as of high heating value gases such as Coke Oven Gas (COG) and conventional Natural Gas (NG). The comparison of total emissivities shows that the 3-gray-gases SLWSGG model is in very good agreement with the Hottel and Sarofim's database. The 3-gray-gases SLWSGG model is then integrated into AnsysFluent® Discrete Ordinates method under User Defined Function and CFD simulations are performed using these combined models. The simulations are done, with full combustion-radiation coupling, for steel reheating furnaces firing on three types of gases: BFG, COG and NG. The results are compared with the simulations realized with the 1-gray-gas WSGG model available in AnsysFluent®. The comparison shows that the 1-gray-gas WSGG model highly overestimates the steel discharging temperature as compared to the 3-gray-gases SLWSGG model. Significant temperature differences are observed between the two radiative models, i.e. 116°C, 55°C and 67°C for the BFG, COG and NG cases, respectively. It can be concluded that the 3-gray-gases SLWSGG model should be used to calculate the radiation heat transfer in large industrial furnaces with more accuracy not only for low heating value gases such as BFG but also for high heating value gases such as COG and NG.

  15. The development, verification, and application of a steady-state thermal model for the pusher-type reheat furnace

    SciTech Connect

    Barr, P.V.

    1995-08-01

    This article outlines the development of a steady-state thermal model for the pusher-type steel reheating furnace. Problems commonly encountered with this furnace type are skidmark generation, scale formation, and high energy consumption. The objective of the work is to provide a means by which furnace users might assess the effectiveness of changes to current operating practices, proposed furnace modifications, or new furnace designs in controlling these difficulties. The operation of the model, which develops the thermal history of an individual slab or billet as it passes through the furnace, is presented, and each of the three modules that comprise the model is described. Initial verification of the model has been carried out using data obtained in a separate campaign of plant trials on several 32-m furnace reheating slabs, and model predictions for steel temperatures at six locations within the steel are shown to be in good agreement with the experimental results. The model is used to examine the influence of two skid designs and several placement strategies on skidmark severity and energy losses to the skid system. Although skidmark severity at the intermediate stages of heating is shown to be dependent on both the skid type and the location of any offsets, it is demonstrated that the skidmark present in the discharged steel is determined primarily by the skid type employed over the final section of the furnace. The results suggest that, in the absence of a hearth section, the use of a well-insulated, cold-rider skid system over the majority of the furnace length, followed by a single offset of all skids occurring at the transition to a short section of hot-rider skids near the furnace discharge, is sufficient to suppress the final skidmark to a level very close to the minimum achievable with that particular skid design.

  16. Application of Advanced Process Control techniques to a pusher type reheating furnace

    NASA Astrophysics Data System (ADS)

    Zanoli, S. M.; Pepe, C.; Barboni, L.

    2015-11-01

    In this paper an Advanced Process Control system aimed at controlling and optimizing a pusher type reheating furnace located in an Italian steel plant is proposed. The designed controller replaced the previous control system, based on PID controllers manually conducted by process operators. A two-layer Model Predictive Control architecture has been adopted that, exploiting a chemical, physical and economic modelling of the process, overcomes the limitations of plant operators’ mental model and knowledge. In addition, an ad hoc decoupling strategy has been implemented, allowing the selection of the manipulated variables to be used for the control of each single process variable. Finally, in order to improve the system flexibility and resilience, the controller has been equipped with a supervision module. A profitable trade-off between conflicting specifications, e.g. safety, quality and production constraints, energy saving and pollution impact, has been guaranteed. Simulation tests and real plant results demonstrated the soundness and the reliability of the proposed system.

  17. Unique solution for accurate in-situ infrared profiling in reheat furnaces

    NASA Astrophysics Data System (ADS)

    Primhak, David; Wileman, Ben; Drögmöller, Peter

    2010-05-01

    As thermal imaging becomes a more accepted technology in industrial environments it can provide exciting new solutions to applications that have been previously dominated by single point pyrometers. The new development of an uncooled focal plane array thermal imager with a narrow band 3.9μm filter and background compensation processing enables measurements in industrial furnaces to provide temperature profiling of the product. This paper will show why the use of a 3.9μm camera with a borescope optic is the most accurate noncontact method for in-furnace temperature measurement. This will be done using the example of a reheat furnace where in a controlled trial using an instrumented billet the measurement from the IR device was shown to accurately track the thermocouple temperature during a variety of furnace operating conditions.

  18. A thermal system model for a radiant-tube continuous reheating furnace

    SciTech Connect

    Ramamurthy, H.; Ramadhyani, S.; Viskanta, R.

    1995-10-01

    A thermal system mathematical model developed for a gas-fired radiant-tube continuous reheating furnace is discussed. The mathematical model of the furnace integrates submodels for combustion and heat transfer within the radiant tube with models for the furnace enclosure. The transport processes occurring in the radiant tube are treated using a one-dimensional scheme, and the radiation exchange between the load, the radiant-tube surfaces, and the furnace refractories are analyzed using the radiosity method. The continuous furnace operation is simulated under steady-state conditions. Model simulations of load surface temperature variation compare well with measurements in an industrial galvannealing furnace. The scope and flexibility of the model are assessed by performing extensive parametric studies using furnace geometry, material properties, and operating conditions as input parameters in the model and predicting the thermal performance of the furnace. The various parameters studied include the effects of load and refractory emissivities, load velocities, properties o the stock material, and variations in the radiant-tube designs.

  19. A thermal system model for a radiant-tube continuous reheating furnace

    NASA Astrophysics Data System (ADS)

    Ramamurthy, H.; Ramadhyani, S.; Viskanta, R.

    1995-10-01

    A thermal system mathematical model developed for a gas-fired radiant-tube continuous reheating furnace is discussed. The mathematical model of the furnace integrates submodels for combustion and heat transfer within the radiant tube with models for the furnace enclosure. The transport processes occurring in the radiant tube are treated using a one-dimensional scheme, and the radiation exchange between the load, the radiant-tube surfaces, and the furnace refractories are analyzed using the radiosity method. The continuous furnace operation is simulated under steady-state conditions. Model simulations of load surface temperature variation compare well with measurements in an industrial galvannealing furnace. The scope and flexibility of the model are assessed by performing extensive parametric studies using furnace geometry, material properties, and operating conditions as input parameters in the model and predicting the thermal performance of the furnace. The various parameters studied include the effects of load and refractory emissivities, load velocities, properties of the stock material, and variations in the radiant-tube designs.

  20. Development of an advanced gas-fired furnace for high-temperature heating of continuously cast thin-section steel products. Final report, January-December 1986

    SciTech Connect

    Franz, D.G.

    1987-01-01

    The project involved the development of preliminary design parameters for two different types of gas-fired furnaces capable of reheating thin sections (i.e., 1-inch thick) of continuously cast steel. These reheated thin steel sections are sent directly into with Hot Strip Mill finishing stands without further reductions. For the Hot Strip Mill configurations where a thin section continuous caster may be close coupled in-line with the finishing stands, a roller hearth furnace was developed. This furnace was designed to reheat the as-cast thin section in flat form at a production rate of 250 tons/hour. For the Hot Strip Mill configuration where a thin section caster may have to be located remote from the finishing stands, a car bottom furnace was developed. This furnace was designed to reheat the thin section in coiled form at a production rate of 125 tons/hour. Either of these thin section reheat furnaces will require only 32% of the fuel requirement of existing reheat furnace operations that process continuously cast steel slabs.

  1. Blast furnace injection developments in British Steel

    SciTech Connect

    Jukes, M.H.

    1996-12-31

    British Steel has four integrated steel works, i.e., Llanwern, Port Talbot, Scunthorpe, Teesside, with a total of ten blast furnaces, nine of which are currently operating. The furnaces range in size from the 14 meters (45 feet 11 inches) hearth diameter Redcar No. 1 furnace at Teesside (a single furnace works) to the 8.33 meters (27 feet 4 inches) hearth Queen Mary and Queen Bess furnaces at Schunthorpe, with a total of four furnaces at that works. All have injection systems installed, those at Scunthorpe being equipped with granular coal injection and all others currently working with oil injection. The driving force behind the development of blast furnace injection has been as a means for introducing reducing agents (British Steel now refers to coke plus hydrocarbon injectants as total reductants) into the process as a part substitute/supplement for top charged coke and the technology is still being developed and used for that purpose. By utilizing practical experience and observing the work of others, British Steel has been assessing blast furnace injection technology experimentally for purposes other than the introduction of reducing agents.

  2. 20. DETAILED OBLIQUE VIEW SOUTHWEST FURNACE 2, SHOWING STEEL FRAME ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. DETAILED OBLIQUE VIEW SOUTHWEST FURNACE 2, SHOWING STEEL FRAME BOXES FOR COUNTERWEIGHTS, AND FURNACE HEATING PIPES AT RIGHT. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  3. 30. Photocopy of photograph. STEEL PLANT, OPEN HEARTH FURNACE CHARGING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    30. Photocopy of photograph. STEEL PLANT, OPEN HEARTH FURNACE CHARGING CREW, 1910. (From the Bethlehem Steel Corporation Colletion, Seattle, WA) - Irondale Iron & Steel Plant, Port Townsend, Jefferson County, WA

  4. On-line and in situ monitoring of oxygen concentration and gas temperature in a reheating furnace utilizing tunable diode-laser spectroscopy

    NASA Astrophysics Data System (ADS)

    Sandström, Lars; Malmberg, Donald

    2002-09-01

    Increased demands on energy savings and quality control in metallurgical processes have created incentives for new methods to monitor and control the process. In this paper we will present a field trial that shows the potential of tunable diode-laser spectroscopy (TDLS) for simultaneous contact free measuring and monitoring of the oxygen concentration as well as the gas temperature in a reheating furnace during production. The field trials were carried out at an oil-fueled reheating furnace during 7 weeks of production. The tunable diode-laser spectrometer was measuring in situ across the preheating zone and the soaking zone in the furnace. During the campaign the oxygen concentration and the gas temperature in the furnace environment were simultaneously monitored and instantaneous variations in these parameters could easily be recorded and subsequently correlated to actual changes in the process. Furthermore, the much shorter response-time of the TDLS technique compared with conventional measurement methods such as thermocouples and extractive gas analyzers was also demonstrated during the trials. The results show the potential for the TDLS technique to be used for energy savings as well as product quality improvements by controlling the burners in the reheating furnace. The results show that it would be possible to control and optimize the oxygen concentration with TDLS in the control loop of the reheating furnace.

  5. Welding procedures to mitigate reheat-PWHT cracking in A710/A736 type steels

    SciTech Connect

    Lundin, C.D.; Upitis, E.

    1996-06-01

    In the mid 1980s research on the behavior of the HAZ of A710/A736 type materials, at The University of Tennessee, revealed that a distinct sensitivity to reheat/PWHT cracking in the weld HAZ was in evidence. Subsequent work, sponsored by the Pressure Vessel Research Council (PVRC) of the Welding Research Council (WRC), more clearly documented the reheat/PWHT cracking potential in terms of the weld HAZ thermal history and contrasted the behavior to other HSLA steels. Additional research was undertaken by PVRC/WRC and the Materials Properties Council (MPC) on the Cu precipitation-strengthened A710/A736 materials, and the work was extended to similar HSLA 80/100 alloys developed for US Navy applications. The follow-on PVRC/WRC work was conducted at The University of Tennessee and also at Lehigh University. This research resulted in fabrication controls, detailed here, which are considered effective in mitigating reheat/PWHT cracking.

  6. INTERIOR VIEW OF BASEMENT UNDER FURNACE NO. 2 SHOWING STEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF BASEMENT UNDER FURNACE NO. 2 SHOWING STEEL AND REFRACTORY BRICK SUPPORT SYSTEM. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  7. 6. DETAIL VIEW OF SPIN FORM FURNACE FOR STAINLESS STEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. DETAIL VIEW OF SPIN FORM FURNACE FOR STAINLESS STEEL FABRICATION. STAINLESS STEEL WAS MACHINED IN SIDE A OF THE BUILDING, BEGINNING IN 1957. (4/24/78) - Rocky Flats Plant, Uranium Rolling & Forming Operations, Southeast section of plant, southeast quadrant of intersection of Central Avenue & Eighth Street, Golden, Jefferson County, CO

  8. Development of Bimodal Grain Structures in Nb-Containing High-Strength Low-Alloy Steels during Slab Reheating

    NASA Astrophysics Data System (ADS)

    Chakrabarti, Debalay; Davis, Claire; Strangwood, Martin

    2008-08-01

    Bimodal (mixed coarse and fine) grain structures, which have been observed in some Nb-containing thermomechanically-controlled rolled steel plates, adversely affect their mechanical properties by causing scatter in cleavage fracture stress values. It is known that bimodal grain structures can develop during reheating prior to rolling; however, no quantitative predictions of the level of bimodality or the critical reheat temperatures for formation have been reported. In this article, three high-strength low-alloy (HSLA) steel slabs with varying microalloying additions (Ti, Nb, and V) have been characterized in the as-continuously cast and reheated (to various temperatures in the range 1050 °C to 1225 °C) conditions to determine the link between their grain size distribution (and any bimodality observed) and the microalloy precipitate type, size, and distribution. The as-cast slabs showed inhomogeneous microalloying precipitate distributions with the separation between precipitate-rich and precipitate-poor regions being consistent with interdendritic segregation and hence, the secondary dendrite arm spacing (SDAS). The susceptibility of the slabs to the formation of bimodality, based on the steel chemical compositions and critical reheat temperature ranges has been identified, both experimentally and theoretically using ThermoCalc (Thermo-Calc Software, Stockholm, Sweden) modeling of precipitate stability in the solute-rich and the solute-depleted regions formed during casting.

  9. Inland Steel's No. 7 blast furnace third reline

    SciTech Connect

    Lowrance, K.F. II ); Johansson, J.; Carter, W.L. )

    1994-09-01

    The background information, investigation and benchmarking that led to a decision by Inland Steel to partially reline No. 7 blast furnace is covered. This approach reduced actual downtime on the furnace and extended the current campaign. This alternative allowed for the rebalancing of the physical plant of No. 7 blast furnace. Areas of scope covered are hearth, stack, stoves, gas cleaning and furnace top. Included are highlights of the execution of the project including schedules, blowdown, salamander tap, quench, dig out/descale, scaffolding used and brick installation. A summary of the actual results of the work is presented along with information on production planned, blow-in and the first 20 days of production.

  10. RECYCLING OF ELECTRIC ARC FURNACE DUST: JORGENSEN STEEL FACILITY

    EPA Science Inventory

    This document is an evaluation of the Ek Glassification Process to recycle and convert K061-tested waste (Electric Arc Furnace) and other by products of the steel-making industry into usable products. he process holds potential for replacing the need for expensive disposal costs ...

  11. AISI/DOE Technology Roadmap Program: Development of an O2-Enriched Furnace System for Reduced CO2 and NOx Emissions For the Steel Industry

    SciTech Connect

    Edward W. Grandmaison; David J. Poirier; Eric Boyd

    2003-01-20

    An oxygen-enriched furnace system for reduced CO2 and NOx emission has been developed. The furnace geometry, with a sidewall-mounted burner, was similar to configurations commonly encountered in a steel reheat furnace. The effect of stack oxygen concentration, oxygen enrichment level and air infiltration on fuel savings/CO2 reduction, NOx emissions and scale formation were investigated. The firing rate required to maintain the furnace temperature at 1100 C decreased linearly with increasing oxygen enrichment. At full oxygen enrichment a reduction of 40-45% in the firing rate was required to maintain furnace temperature. NOx emissions were relatively constant at oxygen enrichment levels below 60% and decreased concentration at all oxygen enrichment levels. Air infiltration also had an effect on NOx levels leading to emissions similar to those observed with no air infiltration but with similar stack oxygen concentrations. At high oxygen enrichment levels, there was a larger variation in the refractory surface-temperature on the roof and blind sidewall of the furnace. Scale habit, intactness, adhesion and oxidation rates were examined for five grades of steel over a range of stack oxygen concentrations and oxygen enrichment levels at 1100 degree C. The steel grade had the largest effect on scaling properties examined in this work. The stack oxygen concentration and the oxygen enrichment level had much smaller effects on the scaling properties.

  12. Metallurgical factors on toughness in intercritically reheated HAZ of low-C low-alloy steel

    SciTech Connect

    Shiwaku, Toyoaki; Kobayashi, Yoichiro; Shimizu, Masato; Toyoda, Masao; Minami, Fumiyoshi

    1994-12-31

    Metallurgical factors on toughness in heat affected zone (HAZ) intercritically reheated between Ac1 and Ac3 were studied by welding thermal cycle simulation, because intercritically reheated HAZ has been, in general, recognized to be especially embrittled region in a multi-pass welded joint. The toughness of intercritical HAZ (ICHAZ) deteriorated with increasing cooling rate, while the toughness of intercritically reheated coarse grain HAZ (ICCGHAZ) deteriorated with decreasing cooling rate. It is found that the dominant metallurgical factor on toughness of ICHAZ is martensite-austenite (M-A) constituent, but those of ICCGHAZ are both M-A constituent and effective grain size depending on prior microstructure of ICCGHAZ.

  13. Evaluation of steel furnace slags as cement additives

    SciTech Connect

    Tuefekci, M.; Demirbas, A.; Genc, H.

    1997-11-01

    Chemical and physical properties and strength development have been studied for six granulated steel furnace slags from the normal steelmaking process. This paper reports results of research performed to develop cement mixture proportions using these slags. The influence of slag proportions, specific surface, and water demand on compressive strength and bulk density of cement blends are presented in this paper. The different test results, which were compared with the Turkish Standards, in general, were found to be within the limits.

  14. Development of a dynamic thermal system model for a low inertia reheating furnace: Comparison of test data with predictions

    SciTech Connect

    Yoshino, H.; Viskanta, R.

    1999-07-01

    The batch, indirectly-fired furnace, called low inertia furnace (LIF), is simulated using a dynamic thermal model. The load consisting of a basket filled with small parts is placed on the hearth (bottom) of the furnace, and the LIF is heated by flat radiant heaters (FRH) which are installed on the sidewalls, the ends and the roof of the furnace. Transient heat transfer in the load, walls, roof and gas are modeled. Natural gas is burned in the heaters, but the combustion and heat transfer processes in the FRHs are not treated. Instead, measured heater surface temperature vs. time is used to drive the dynamic thermal system model. The mathematical model of the furnace integrates the models for heat transfer within the enclosure and walls with the porous medium load model. Radiation heat exchange between the load, the radiant heaters and the furnace walls are analyzed using the radiosity method. Heat transfer in the porous medium is by conduction, radiation and convection between the solid and gas phases. Radiation within the load is considered to be a diffusion process. Two different porous medium models for the load are developed, and the model predictions are compared with test data obtained by the Institute of Gas Technology on a low inertia indirectly-fired furnace. Parametric calculations are performed to identify the important model parameters and validate the models.

  15. The influence of furnace wall emissivity on steel charge heating

    NASA Astrophysics Data System (ADS)

    Švantner, Michal; Honnerová, Petra; Veselý, Zdeněk

    2016-01-01

    Radiation heat transfer is one of the most important heat transfer modes in high-temperature applications. It is a strongly non-linear process, which depends on the temperature and emissivity of heat exchange surfaces, their geometrical configuration and properties of the surrounding atmosphere. Heat exchange intensity between the surfaces depends mainly on their temperature differences. However, their emissivities influence significantly the radiation heat transfer process as well. Emissivity is a function of surface state or atmospheric chemical reactions, temperature and wavelengths. Because of these non-linearities, it is very complicated to evaluate such a real problem by numerical simulation, and experimental work seems to be the most reliable evaluation procedure. We applied special high-temperature coatings of different emissivities on furnace walls to evaluate the dependence between the furnace wall emissivity and steel charge heating. The emissivity analyses of the coatings used and emissivity measurement results in dependence on wavelength are presented in this paper. The dependence of the charge heating on the furnace wall emissivity, the importance of emissivity wavelength dependence and significant differences of the emissivity effect in electrical and gas heated furnaces are shown. The possible consequences and practical benefits are also discussed in this paper.

  16. Recycling of electric arc furnace dust: Jorgensen steel facility

    SciTech Connect

    Jackson, T.W.; Chapman, J.S.

    1995-01-01

    This document is an evaluation of the Ek Glassification(TM) Process to recycle and convert K061-listed waste (Electric Arc Furnace or EAF dust) and other byproducts of the steel-making industry into usable products. The Process holds potential for replacing the need for expensive disposal costs associated with the listed waste with the generation of marketable products. The products include colored glass and glass-ceramics; ceramic glazes, colorants, and fillers; roofing granules and sandblasting grit; and materials for Portland cement production. Field testing of the technology was conducted by the U.S. Environmental Protection Agency (U.S. EPA) in early July of 1991 at the Earle M. Jorgensen Steel Co. (EMJ) plant in Seattle, Washington, and both technical and economic aspects of the technology were examined. TCLP testing of the product determined that leachability characteristics of metals in the product meet treatment standards for K061-listed waste. The Process was also shown to be economically viable, based on capital and operating cost estimates, and profit and revenue forecasts for a 21,000 ton-per-year operation. Although this effort showed that the technology holds promise, regulatory compliance should be evaluated on the basis of the actual hardware configuration and operating procedures along with the leachability of the specific product formulations to be used.

  17. Characterization of steel mill electric-arc furnace dust.

    PubMed

    Sofilić, Tahir; Rastovcan-Mioc, Alenka; Cerjan-Stefanović, Stefica; Novosel-Radović, Vjera; Jenko, Monika

    2004-06-18

    In order to make a complete characterization of electric-arc furnace (EAF) dust, as hazardous industrial waste, and to solve its permanent disposal and/or recovery, bearing in mind both the volumes formed in the Croatian steel industry and experiences of developed industrial countries, a study of its properties was undertaken. For this purpose, samples of EAF dust, taken from the regular production process in the Zeljezara Sisak Steel Mill between December 2000 and December 2001, were subjected to a series of tests. The chemical composition of EAF dust samples was investigated by means of a several different analytical methods. The results from the chemical analysis show that the approximate order of abundance of major elements in EAF dusts is as follows: Fe, Zn, Mn, Ca, Mg, Si, Pb, S, Cr, Cu, Al, C, Ni, Cd, As and Hg. Granular-metric composition of single samples was determined by applying sieve separation. Scanning electron micro-structural examination of EAF dust microstructure was performed and results indicated that all twelve EAF dusts were composed of solid spherical agglomerates with Fe, Zn, Pb, O, Si and Ca as the principal element. The investigation of grain morphology and the mineralogical composition of EAF dust were taken by combination of high resolution Auger electron spectroscopy (HR AES), X-ray photoelectron spectroscopy (XPS) and X-ray powder diffraction analysis. The analysis of XPS-spectra determined the presence of zinc in the form of ZnO phase and the presence of lead in the form of PbO phase, i.e. PbSO3/PbSO4 forms. The results of the X-ray diffraction phase analysis show that the basis of the examined EAF dust samples is made of a mixture of metal oxides, silicates and sulphates. The metal concentration, anions, pH value and conductivity in water eluates was determined in order to define the influence of EAF dust on the environment. PMID:15177746

  18. Optimization of a Steel Plant with Multiple Blast Furnaces Under Biomass Injection

    NASA Astrophysics Data System (ADS)

    Wiklund, Carl-Mikael; Pettersson, Frank; Saxén, Henrik

    2013-04-01

    The allocation of resources between several blast furnaces in an integrated steelmaking plant is studied with the aim of finding the lowest specific operation cost for steel production. In order to reduce the use of fossil fuels, biomass was considered as an auxiliary reductant in the furnace after partial pyrolysis in an external unit, as a complement to heavy fuel oil. The optimization considers raw material, energy, and emission costs and a possible credit for sold power and heat. To decrease computational requirements and to guarantee that the global optimum is found, a piecewise linearized model of the blast furnace was used in combination with linear models of the sinter-, coke-, and power plants, hot stoves, and basic oxygen furnace. The optimization was carried out under different constraints on the availability of some raw materials as well as for different efficiencies of the hot stoves of the blast furnaces. The results indicate that a non-uniform distribution of the production between the furnaces can be advantageous, and some surprising findings concerning the optimal resource allocation under constrained operation are reported.

  19. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME V. ELECTRIC ARC FURNACE, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  20. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME IV. OPEN HEARTH FURNACE, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  1. POLLUTION EFFECTS OF ABNORMAL OPERATIONS IN IRON AND STEEL MAKING. VOLUME III. BLAST FURNACE IRONMAKING, MANUAL OF PRACTICE

    EPA Science Inventory

    The report is one in a six-volume series considering abnormal operating conditions (AOCs) in the primary section (sintering, blast furnace ironmaking, open hearth, electric furnace, and basic oxygen steelmaking) of an integrated iron and steel plant. Pollution standards, generall...

  2. A Feasibility Study on Low Temperature Thermochemical Treatments of Austenitic Stainless Steel in Fluidized Bed Furnace

    NASA Astrophysics Data System (ADS)

    Haruman, Esa; Sun, Yong; Triwiyanto, Askar; Manurung, Yupiter H. P.; Adesta, Erry Y.

    2011-04-01

    In this work, the feasibility of using an industrial fluidized bed furnace to perform low temperature thermochemical treatments of austenitic stainless steels has been studied, with the aim to produce expanded austenite layers with combined wear and corrosion resistance, similar to those achievable by plasma and gaseous processes. Several low temperature thermochemical treatments were studied, including nitriding, carburizing, combined nitridingcarburizing (hybrid treatment), and sequential carburizing and nitriding. The results demonstrate that it is feasible to produce expanded austenite layers on the investigated austenitic stainless steel by the fluidized bed heat treatment technique, thus widening the application window for the novel low temperature processes. The results also demonstrate that the fluidized bed furnace is the most effective for performing the hybrid treatment, which involves the simultaneous incorporation of nitrogen and carbon together into the surface region of the component in nitrogen and carbon containing atmospheres. Such hybrid treatment produces a thicker and harder layer than the other three processes investigated.

  3. A new direct steel making process based upon the blast furnace (Including scrap processing with recovery of tramp elements)

    SciTech Connect

    Nabi, G.

    1996-12-31

    Steel is produced from raw materials containing iron and alloying elements with direct elimination of oxygen and impurities in the blast furnace process. The blast furnace shaft is modified to take off load from the liquid bath and carbon is prevented from going into the liquid steel. In the gas purification system sulphur and CO{sub 2} removal facilities are included and purified reducing gases so obtained are combusted in the hearth with oxygen to produce heat for smelting. Scrap can be charged as raw material with the recovery of tramp elements with continuous production of liquid steel.

  4. Coke oven gas injection to blast furnaces

    SciTech Connect

    Maddalena, F.L.; Terza, R.R.; Sobek, T.F.; Myklebust, K.L.

    1995-12-01

    U.S. Steel has three major facilities remaining in Pennsylvania`s Mon Valley near Pittsburgh. The Clairton Coke Works operates 12 batteries which produce 4.7 million tons of coke annually. The Edgar Thomson Works in Braddock is a 2.7 million ton per year steel plant. Irvin Works in Dravosburg has a hot strip mill and a range of finishing facilities. The coke works produces 120 mmscfd of coke oven gas in excess of the battery heating requirements. This surplus gas is used primarily in steel re-heating furnaces and for boiler fuel to produce steam for plant use. In conjunction with blast furnace gas, it is also used for power generation of up to 90 MW. However, matching the consumption with the production of gas has proved to be difficult. Consequently, surplus gas has been flared at rates of up to 50 mmscfd, totaling 400 mmscf in several months. By 1993, several changes in key conditions provided the impetus to install equipment to inject coke oven gas into the blast furnaces. This paper describes the planning and implementation of a project to replace natural gas in the furnaces with coke oven gas. It involved replacement of 7 miles of pipeline between the coking plants and the blast furnaces, equipment capable of compressing coke oven gas from 10 to 50 psig, and installation of electrical and control systems to deliver gas as demanded.

  5. Mathematical Model for Decarburization of Ultra-low Carbon Steel in Single Snorkel Refining Furnace

    NASA Astrophysics Data System (ADS)

    You, Zhimin; Cheng, Guoguang; Wang, Xinchao; Qin, Zhe; Tian, Jun; Zhang, Jian

    2014-09-01

    A dynamic model is developed to investigate decarburization behavior of a new type of refining equipment named Single Snorkel Refining Furnace (SSRF) in treating ultra-low carbon steel. Decarburization reactions in SSRF are considered to take place at three sites: Ar bubble surface, the bulk steel, and the bath surface. With the eccentricity of the porous plug (r e/R S) and the ratio of the snorkel diameter to the ladle diameter (D S/D L) of SSRF confirmed, circulation flow rate of molten steel is obtained through combined effects of vacuum pressure and gas flow rate. Besides, variation of the steel temperature is simulated associated with generated reaction heat and heat losses. The variation of C concentration with treatment time is divided into three stages in accordance with decarburization rates and the simulated C concentration is in reasonable agreement with actual production data. In the present study, both decarburization rates at three sites and their contributions to the overall decarburization at each stage are estimated for the first time. Through the present investigation, it is clear that vacuum pressure significantly influences decarburization efficiency of SSRF primarily by affecting the depth of CO nucleation in the bulk steel. Besides, effects of gas flow rate on decarburization rate of different stages are obtained and the opportunity of increasing gas flow rate during the treatment period has been clarified. The present model provides an efficient tool to comprehend the decarburization process in SSRF.

  6. Mathematical Model for Decarburization of Ultra-low Carbon Steel in Single Snorkel Refining Furnace

    NASA Astrophysics Data System (ADS)

    You, Zhimin; Cheng, Guoguang; Wang, Xinchao; Qin, Zhe; Tian, Jun; Zhang, Jian

    2015-02-01

    A dynamic model is developed to investigate decarburization behavior of a new type of refining equipment named Single Snorkel Refining Furnace (SSRF) in treating ultra-low carbon steel. Decarburization reactions in SSRF are considered to take place at three sites: Ar bubble surface, the bulk steel, and the bath surface. With the eccentricity of the porous plug ( r e/ R S) and the ratio of the snorkel diameter to the ladle diameter ( D S/ D L) of SSRF confirmed, circulation flow rate of molten steel is obtained through combined effects of vacuum pressure and gas flow rate. Besides, variation of the steel temperature is simulated associated with generated reaction heat and heat losses. The variation of C concentration with treatment time is divided into three stages in accordance with decarburization rates and the simulated C concentration is in reasonable agreement with actual production data. In the present study, both decarburization rates at three sites and their contributions to the overall decarburization at each stage are estimated for the first time. Through the present investigation, it is clear that vacuum pressure significantly influences decarburization efficiency of SSRF primarily by affecting the depth of CO nucleation in the bulk steel. Besides, effects of gas flow rate on decarburization rate of different stages are obtained and the opportunity of increasing gas flow rate during the treatment period has been clarified. The present model provides an efficient tool to comprehend the decarburization process in SSRF.

  7. Production of high quality steels using the scrap/electric arc furnace route

    SciTech Connect

    Houpert, C.; Lanteri, V.; Jolivet, J.M.; Guttmann, M.; Birat, J.P.; Jallon, M.; Confente, M.

    1996-12-31

    Europe, after North America, is increasing the share of electric arc furnace steelmaking at the expense of integrated steel production and the trend appears to be long term. The driving forces for this change are strong: availability of scrap, social pressure to recycle materials and economic benefits to be reaped from the small structure associated with this short and slim production route. The increasing use of scrap does raise some problems however, in terms of the tramp element build up within the scrap deposit over time. Scrap pretreatment, which aims at separating steel from non-ferrous material during preparation, is thus attracting a lot of attention. The purpose of the present work was to investigate quantitatively the potential problems related to increased levels in tramp elements, with two objectives: identify, on a case by case basis, the currently existing practical limits and devise countermeasures to further extend these limits by better controlling process parameters for instance.

  8. Onsite recycling of electric arc furnace dust: The Jorgensen Steel Facility

    SciTech Connect

    Licis, I.J.; Bermark, R.C.

    1995-10-01

    The steel-making industry produces a large amount of Electric Arc Furnace (EAF) dust as part of normal production. This waste is listed as KO61, defined as {open_quotes}emission control dust/sludge from the primary production of steel in electric arc furnaces{close_quotes} under 40 CFR 261.32. A glass making technology called Ek Glassification{trademark} (hereafter called {open_quotes}the Process{close_quotes}) has been developed by Roger B. Ek and Associates, Inc. (hereafter called {open_quotes}the Developer{close_quotes}) to recycle EAF dust and convert it, along with other byproducts of the steel-making industry, into marketable commodities. This Process was evaluated under the Waste Reduction Innovative Technology Evaluation (WRITE) Program. The project was designed and conducted in cooperation with the Washington State Department of Environmental Quality, the Process Developer and the host test site, the Earle M. Jorgensen (EMJ) Steel Company of Seattle, Washington. Test personnel for EPA were supplied by SAIC Inc., on contract to EPA. The overall objectives of the project were to conduct a pilot scale evaluation of the Process, investigate if toxic metals are leached from the products (such as colored glass and glass-ceramics; ceramic glazes, colorants, and fillers; roofing granules and sand-blasting grit; and materials for Portland cement production). Three glass recipes (Glass I, II, and III) were designed by the developer for potential use at EMJ. The EPA portion was focused on determining the toxic metals concentrations of the Glass II recipe, evaluating the P2 impact of using this Process in comparison to traditional methods of waste treatment and disposal, and assessing the economics of both.

  9. An Investigation on Low-Temperature Thermochemical Treatments of Austenitic Stainless Steel in Fluidized Bed Furnace

    NASA Astrophysics Data System (ADS)

    Haruman, E.; Sun, Y.; Triwiyanto, A.; Manurung, Y. H. P.; Adesta, E. Y.

    2012-03-01

    In this study, the feasibility of using an industrial fluidized bed furnace to perform low-temperature thermochemical treatments of austenitic stainless steels has been studied, with the aim to produce expanded austenite layers with combined wear and corrosion resistance, similar to those achievable by plasma and gaseous processes. Several low-temperature thermochemical treatments were studied, including nitriding, carburizing, combined nitriding-carburizing (hybrid treatment), and sequential carburizing and nitriding. The results demonstrate that it is feasible to produce expanded austenite layers on the investigated austenitic stainless steel by the fluidized bed heat treatment technique, thus widening the application window for the novel low-temperature processes. The results also demonstrate that the fluidized bed furnace is the most effective for performing the hybrid treatment, which involves the simultaneous incorporation of nitrogen and carbon together into the surface region of the component in nitrogen- and carbon-containing atmospheres. Such hybrid treatment produces a thicker and harder layer than the other three processes investigated.

  10. Properties of steel foundry electric arc furnace dust solidified/stabilized with Portland cement.

    PubMed

    Salihoglu, Guray; Pinarli, Vedat; Salihoglu, Nezih Kamil; Karaca, Gizem

    2007-10-01

    Electric arc furnace dust from steel production is generated in considerable amounts worldwide and needs to be treated as hazardous waste. The aim of this study was to investigate the properties of electric arc furnace dust solidified/stabilized by using Portland cement. Mortar and paste samples were prepared with varying waste-to-binder ratios between 0% and 90%. A comprehensive experimental program was designed including XRF characterization, setting time, unconfined compressive strength, and toxicity characteristics leaching procedure (TCLP), synthetic precipitation leaching procedure (SPLP), and acid neutralization capacity (ANC) tests. The results were evaluated in order to determine if the solidified /stabilized product can be disposed of at a landfill site with domestic waste or at a segregated landfill. The effect of using sand on S/S performance was also investigated. The results indicated that the solidification /stabilization process using PC helps the heavy metals to be bound in the cement matrix, but the TCLP leaching results exceeded the EPA landfilling limits. The SPLP leaching results conformed to the limits implying that the waste or S/S products can be disposed of at a segregated landfill; however the low ANC of the S/S products reveals that there may be leaching in the long-term. The sand used in the mortar samples adversely affected the S/S performance, causing higher heavy metal leaching levels, and lower pH levels in the leachate after the TCLP extraction than those measured in the leachate of the paste samples. PMID:17084503

  11. A Kinetic Ladle Furnace Process Simulation Model: Effective Equilibrium Reaction Zone Model Using FactSage Macro Processing

    NASA Astrophysics Data System (ADS)

    Van Ende, Marie-Aline; Jung, In-Ho

    2016-05-01

    The ladle furnace (LF) is widely used in the secondary steelmaking process in particular for the de-sulfurization, alloying, and reheating of liquid steel prior to the casting process. The Effective Equilibrium Reaction Zone model using the FactSage macro processing code was applied to develop a kinetic LF process model. The slag/metal interactions, flux additions to slag, various metallic additions to steel, and arcing in the LF process were taken into account to describe the variations of chemistry and temperature of steel and slag. The LF operation data for several steel grades from different plants were accurately described using the present kinetic model.

  12. Characterization and leachability of electric arc furnace dust made from remelting of stainless steel.

    PubMed

    Laforest, Guylaine; Duchesne, Josée

    2006-07-31

    Electric arc furnace dust (EAFD) is a toxic waste product made in the remelting of scrap steel. The results of a Toxicity Characteristic Leaching Procedure (TCLP) conducted on a sample of EAFD originating from the remelting of stainless steel scrap showed that the total Cr and Cr (VI) liquor concentrations (9.7 and 6.1 mg/L, respectively) exceeded the Toxicity Characteristic Regulatory Level (TCRL). The EAFD showed a complex heterogeneous mineralogy with spinel minerals group predominance. A sequential extractions method has permitted the determination of the amount of available metals (potentially mobile component) from the EAFD as follows: Cr (3%), Ni (6%), Pb (49%) and Zn (40%). Solubility controls on Cr, Pb, Zn and Ni were identified in the EAFD. This means that the Cr, Pb, Zn and Ni concentrations in solution were controlled by the solubility of some phases from EAFD. The concentrations of Ni and Zn, which are metals not regulated by TCRL were below 0.41 and 1.3 mg/L, respectively. The solubility control on Pb was sufficient to decrease its concentration (<0.24 mg/L) to a level below the TCRL. However, the control on Cr was not sufficient to decrease its concentration (between 117 and 331 mg/L) to below the TCRL. PMID:16361056

  13. The influence of the structure of the metal load removal from liquid steel in electric arc furnaces

    NASA Astrophysics Data System (ADS)

    Pǎcurar, Cristina; Hepuť, Teodor; Crisan, Eugen

    2016-06-01

    One of the main technical and economic indicators in the steel industry and steel respectively the development it is the removal of liquid steel. This indicator depends on several factors, namely technology: the structure and the quality metal load, the degree of preparedness of it, and the content of non-metallic material accompanying the unit of drawing up, the technology for the elaboration, etc. research has been taken into account in drawing up steel electric arc furnace type spring EBT (Electric Bottom taping), seeking to load and removing components of liquid steel. Metal load has been composed of eight metal grades, in some cases with great differences in terms of quality. Data obtained were processed in the EXCEL spreadsheet programs and MATLAB, the results obtained being presented both graphically and analytically. On the basis of the results obtained may opt for a load optimal structure metal.

  14. EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, BLAST FURNACE NO. 3 (JANE FURNACE) CENTER, NO. 3 CAST HOUSE TO THE LEFT, WEST ORE BRIDGE TO THE RIGHT. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  15. Factors Affecting Scale Adhesion on Steel Forgings

    NASA Astrophysics Data System (ADS)

    Zitterman, J. A.; Bacco, R. P.; Boggs, W. E.

    1982-04-01

    Occasionally, undesirable "sticky" adherent scale forms on low-carbon steel during reheating for hot forging. The mechanical abrading or chemical pickling required to remove this scale adds appreciably to the fabrication cost. Characterization of the steel-scale system by metallographic examination, x-ray diffraction, and electron-probe microanalysis revealed that nickel, silicon, and/or sulfur might be involved in the mechanism of sticky-scale formation. Laboratory reheating tests were conducted on steels with varied concentrations of nickel and silicon in atmospheres simulating those resulting from burning natural gas or sulfur-bearing fuels. Subsequent characterization of the scale formed during the tests tends to confirm that the composition of the steel, especially increased nickel and silicon contents, and the presence of the sulfur in the furnace atmosphere cause the formation of this undesirable scale.

  16. Observing inflationary reheating.

    PubMed

    Martin, Jérôme; Ringeval, Christophe; Vennin, Vincent

    2015-02-27

    Reheating is the epoch which connects inflation to the subsequent hot big-bang phase. Conceptually very important, this era is, however, observationally poorly known. We show that the current Planck satellite measurements of the cosmic microwave background (CMB) anisotropies constrain the kinematic properties of the reheating era for most of the inflationary models. This result is obtained by deriving the marginalized posterior distributions of the reheating parameter for about 200 models of slow-roll inflation. Weighted by the statistical evidence of each model to explain the data, we show that the Planck 2013 measurements induce an average reduction of the posterior-to-prior volume by 40%. Making some additional assumptions on reheating, such as specifying a mean equation of state parameter, or focusing the analysis on peculiar scenarios, can enhance or reduce this constraint. Our study also indicates that the Bayesian evidence of a model can substantially be affected by the reheating properties. The precision of the current CMB data is therefore such that estimating the observational performance of a model now requires incorporating information about its reheating history. PMID:25768752

  17. Observing Inflationary Reheating

    NASA Astrophysics Data System (ADS)

    Martin, Jérôme; Ringeval, Christophe; Vennin, Vincent

    2015-02-01

    Reheating is the epoch which connects inflation to the subsequent hot big-bang phase. Conceptually very important, this era is, however, observationally poorly known. We show that the current Planck satellite measurements of the cosmic microwave background (CMB) anisotropies constrain the kinematic properties of the reheating era for most of the inflationary models. This result is obtained by deriving the marginalized posterior distributions of the reheating parameter for about 200 models of slow-roll inflation. Weighted by the statistical evidence of each model to explain the data, we show that the Planck 2013 measurements induce an average reduction of the posterior-to-prior volume by 40%. Making some additional assumptions on reheating, such as specifying a mean equation of state parameter, or focusing the analysis on peculiar scenarios, can enhance or reduce this constraint. Our study also indicates that the Bayesian evidence of a model can substantially be affected by the reheating properties. The precision of the current CMB data is therefore such that estimating the observational performance of a model now requires incorporating information about its reheating history.

  18. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  19. Assessment of hexavalent chromium release in Malaysian electric arc furnace steel slag for fertilizer usage

    NASA Astrophysics Data System (ADS)

    Bankole, L. K.; Rezan, S. A.; Sharif, N. M.

    2014-03-01

    This study investigates the leaching of hexavalent chromium (Cr (VI)) from electric arc furnace steel slag as Cr (VI) is classified as human carcinogen. Batch leaching tests were performed for 16 days. The lixiviants used were alkaline, de-ionized and rain water. After 16 days, Cr (VI) was found to be highest in alkaline water (0.03 mg/L) and lowest in de-ionized water (0.01 mg/L). Besides the lixiviants used, slag stirring speed and liquid to solid ratio also affect Cr (VI) released. The experimental work was complimented with slag characterization using XRF, XRD and SEM/EDX analysis. The leaching process was also simulated via Factsage software to calculate isothermal pourbaix diagrams. The Cr (VI) released was low and below the threshold of 0.1 mg/L set for public water systems. Recycle the slag as fertilizer should be considered safe as it does not exceed the safety limit set for Cr (VI) dissolution.

  20. Environmental impacts of asphalt mixes with electric arc furnace steel slag.

    PubMed

    Milačič, Radmila; Zuliani, Tea; Oblak, Tina; Mladenovič, Ana; Ančar, Janez Šč

    2011-01-01

    Electric arc furnace (EAF) steel slag can be used as an alternative high-quality material in road construction. Although asphalts with slag aggregates have been recognized as environmentally acceptable, there is a lack of data concerning the potential leaching of toxic Cr(VI) due to the highly alkaline media of EAF slag. Leaching of selected water extractable metals from slag indicated elevated concentrations of total chromium and Cr(VI). To estimate the environmental impacts of asphalt mixes with slag, leachability tests based on diffusion were performed using pure water and salt water as leaching agents. Compact and ground asphalt composites with natural aggregates, and asphalt composites in which the natural aggregates were completely replaced by slag were prepared. The concentrations of total chromium and Cr(VI) were determined in leachates over a time period of 6 mo. After 1 and 6 mo, the concentrations of some other metals were also determined in the leachates. The results indicated that chromium in leachates from asphalt composites with the addition of slag was present almost solely in its hexavalent form. However, the concentrations were very low (below 25 μg L) and did not represent an environmental burden. The leaching of other metals from asphalt composites with the addition of slag was negligible. Therefore, the investigated EAF slag can be considered as environmentally safe substitute for natural aggregates in asphalt mixes. PMID:21712585

  1. Steel foundry electric arc furnace dust management: stabilization by using lime and Portland cement.

    PubMed

    Salihoglu, Guray; Pinarli, Vedat

    2008-05-30

    The purpose of this study was to determine an appropriate treatment for steel foundry electric arc furnace dust (EAFD) prior to permanent disposal. Lime and Portland cement (PC)-based stabilization was applied to treat the EAFD that contains lead and zinc above the landfilling limits, and is listed by USEPA as hazardous waste designation K061 and by EU as 10 02 07. Three types of paste samples were prepared with EAFD content varying between 0 and 90%. The first type contained the EAFD and Portland cement, the second contained the EAFD, Portland cement, and lime, and the third contained the EAFD and lime. All the samples were subjected to toxicity characteristics leaching procedure (TCLP) after an air-curing period of 28 days. pH changes were monitored and acid neutralization capacity of the samples were examined. Treatment effectiveness was evaluated in terms of reducing the heavy metal leachability to the levels below the USEPA landfilling criteria. An optimum composition for the EAFD stabilization was formulated as 30% EAFD +35% lime +35% Portland cement to achieve the landfilling criteria. The pH interval, where the solubility of the heavy metals in the EAFD was minimized, was found to be between 8.2 and 9.4. PMID:17977656

  2. Valorisation of electric arc furnace steel slag as raw material for low energy belite cements.

    PubMed

    Iacobescu, R I; Koumpouri, D; Pontikes, Y; Saban, R; Angelopoulos, G N

    2011-11-30

    In this paper, the valorisation of electric arc furnace steel slag (EAFS) in the production of low energy belite cements is studied. Three types of clinkers were prepared with 0 wt.% (BC), 5 wt.% (BC5) and 10 wt.% (BC10) EAFS, respectively. The design of the raw mixes was based on the compositional indices lime saturation factor (LSF), alumina ratio (AR) and silica ratio (SR). The clinkering temperature was studied for the range 1280-1400°C; firing was performed at 1380°C based on the results regarding free lime and the evolution of microstructure. In order to activate the belite, clinkers were cooled fast by blown air and concurrent crushing. The results demonstrate that the microstructure of the produced clinkers is dominated by belite and alite crystals, with tricalcium aluminate and tetracalcium-alumino-ferrite present as micro-crystalline interstitial phases. The prepared cements presented low early strength development as expected for belite-rich compositions; however the 28-day results were 47.5 MPa, 46.6 MPa and 42.8 MPa for BC, BC5 and BC10, respectively. These values are comparable with OPC CEMI 32.5 N (32.5-52.5 MPa) according to EN 197-1. A fast setting behaviour was also observed, particularly in the case of BC10, whereas soundness did not exceed 1mm. PMID:21944704

  3. Constraining curvatonic reheating

    NASA Astrophysics Data System (ADS)

    Hardwick, Robert J.; Vennin, Vincent; Koyama, Kazuya; Wands, David

    2016-08-01

    We derive the first systematic observational constraints on reheating in models of inflation where an additional light scalar field contributes to primordial density perturbations and affects the expansion history during reheating. This encompasses the original curvaton model but also covers a larger class of scenarios. We find that, compared to the single-field case, lower values of the energy density at the end of inflation and of the reheating temperature are preferred when an additional scalar field is introduced. For instance, if inflation is driven by a quartic potential, which is one of the most favoured models when a light scalar field is added, the upper bound Treh < 5 × 104 GeV on the reheating temperature Treh is derived, and the implications of this value on post-inflationary physics are discussed. The information gained about reheating is also quantified and it is found that it remains modest in plateau inflation (though still larger than in the single-field version of the model) but can become substantial in quartic inflation. The role played by the vev of the additional scalar field at the end of inflation is highlighted, and opens interesting possibilities for exploring stochastic inflation effects that could determine its distribution.

  4. Advances in chemical and physical properties of electric arc furnace carbon steel slag by hot stage processing and mineral mixing.

    PubMed

    Liapis, Ioannis; Papayianni, Ioanna

    2015-01-01

    Slags are recognised as a highly efficient, cost effective tool in the metal processing industry, by minimising heat losses, reducing metal oxidation through contact with air, removing metal impurities and protecting refractories and graphite electrodes. When compared to natural aggregates for use in the construction industry, slags have higher specific weight that acts as an economic deterrent. A method of altering the specific weight of EAFC slag by hot stage processing and mineral mixing, during steel production is presented in this article. The method has minimal interference with the production process of steel, even by limited additions of appropriate minerals at high temperatures. Five minerals are examined, namely perlite, ladle furnace slag, bauxite, diatomite and olivine. Measurements of specific weight are accompanied by X-ray diffraction (XRD) and fluorescence (XRF) analysis and scanning electron microscopy spectral images. It is also shown how altering the chemical composition is expected to affect the furnace refractory lining. Additionally, the process has been repeated for the most suitable mix in gas furnace and physical properties (FI, SI, LA, PSV, AAV, volume stability) examined. Alteration of the specific weight can result in tailoring slag properties for specific applications in the construction sector. PMID:25261762

  5. STACK GAS REHEAT EVALUATION

    EPA Science Inventory

    The report gives results of technical and economic evaluations of stack gas reheat (SGR) following wet flue gas desulfurization (FGD) for coal-fired power plants. The evaluations were based on information from literature and a survey of FGD users, vendors, and architect/engineer ...

  6. Inflection point inflation and reheating

    NASA Astrophysics Data System (ADS)

    Choi, Soo-Min; Lee, Hyun Min

    2016-06-01

    We revisit the inflection point inflation with an extended discussion to large field values and consider the reheating effects on the inflationary predictions. Parametrizing the reheating dynamics in terms of the reheating temperature and the equation of state during reheating, we show how the observationally favored parameter space of inflection point inflation is affected by reheating dynamics. Consequently, we apply the general results to the inflation models with non-minimal coupling, such as the SM Higgs inflation and the B-L Higgs inflation.

  7. General view of blast furnace plant, with blast furnace "A" ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    General view of blast furnace plant, with blast furnace "A" (built in 1907) to the left; in the foreground is the turbo-blower and blast furnace gas-powered electric generating station (built in 1919), looking northwest - Bethlehem Steel Corporation, South Bethlehem Works, Blast Furnace "A", Along Lehigh River, North of Fourth Street, West of Minsi Trail Bridge, Bethlehem, Northampton County, PA

  8. Tube furnace

    DOEpatents

    Foster, Kenneth G.; Frohwein, Eugene J.; Taylor, Robert W.; Bowen, David W.

    1991-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  9. Tube furnace

    SciTech Connect

    Foster, K.G.; Frohwein, E.J.; Taylor, R.W.; Bowen, D.W.

    1990-12-31

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  10. Tube furnace

    SciTech Connect

    Foster, K.G.; Frohwein, E.J.; Taylor, R.W.; Bowen, D.W.

    1990-01-01

    A vermiculite insulated tube furnace is heated by a helically-wound resistance wire positioned within a helical groove on the surface of a ceramic cylinder, that in turn is surroundingly disposed about a doubly slotted stainless steel cylindrical liner. For uniform heating, the pitch of the helix is of shorter length over the two end portions of the ceramic cylinder. The furnace is of large volume, provides uniform temperature, offers an extremely precise programmed heating capability, features very rapid cool-down, and has a modest electrical power requirement.

  11. Furnace veneering systems of special design help achieve energy reduction goals at Armco

    SciTech Connect

    Caspersen, L.J.

    1982-12-01

    A steel company conserves energy by veneering reheat furnaces with a ceramic fiber modular system. The furnace lining system incorporates several grades of veneering materials (modules, cements, coatings) whose application is matched to the exact conditions in the furnace. Zoned linings utilize a combination of grades of alumina-silica modules to achieve thermally efficient yet durable performance. High temperature cements exhibit good tackiness, easy module penetration and high strength retention after firing. A protective coating is sprayed in a thin layer over the modules and can be easily reapplied at a later date should it be necessary. Benefits include greater thermal control (temperature responsiveness and heating uniformity), less over-firing, less fuel use, and less heat loss. Fuel efficiency is increased by 20 to 50%.

  12. Steel: Energy-Efficient Arc Furnace Dust into Saleable Chemical Products

    SciTech Connect

    Ericksen, E.

    1999-01-29

    Drinkard Metalox, Inc., has developed an innovative new technology to completely process electric arc furnace dust into saleable products by means of a hydro metallurgical process. Order this fact sheet to read how this new technology can both lower energy costs and eliminate the need to dispose of and transport hazardous waste off site.

  13. Banking the Furnace: Restructuring of the Steel Industry in Eight Countries.

    ERIC Educational Resources Information Center

    Bain, Trevor

    A study examined how the cross-national differences in the social contract among managers, unions, and government influenced adjustment strategies in steel. The restructuring process in eight major steel-producing countries was studied to determine who bore the costs of restructuring--employers, employees, or government--and which industrial…

  14. Reducing BOF Hood Scrubber Energy Costs at a Steel Mill (Bethlehem Steel Corporation Basic Oxygen Furnace No. 3)

    SciTech Connect

    1999-01-01

    This Office of Industrial Technologies Technical Case Study reveals how Bethlehem Steel Corporation was able to save energy, reduce operational costs, and decrease system maintenance by installing a variable-frequency drive and making associated equipment modifications.

  15. Large-Scale Evaluation of Nickel Aluminide Rools In A Heat-Treat Furnace at Bethlehem Steel's (now ISG) Burns Harbor Plate Mill

    SciTech Connect

    John Mengel; Anthony Martocci; Larry Fabina; RObert Petrusha; Ronald Chango

    2003-09-01

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry, Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system.

  16. Determination of the state of the hearth of BHP Steel's blast furnaces

    SciTech Connect

    Rex, A.; Skimmings, T.; Jelenich, L. . Rod and Bar Products Division); Zulli, P. . Newcastle Laboratories); Plat, P.; Tanzil, W.F. . Slab and Plate Products Division)

    1993-01-01

    A computer model has been developed which calculates the internal profile of the hearth from thermocouples placed in the bottom and side walls. The model accounts for both erosion of the refractory material, and the formation of skull on the refractory surfaces. Analysis of the hearth on a regular basis, by visualizing the three-dimensional hearth profile and by calculating the effective hearth liquid volume, has proved to be an effective means of evaluating the influence of feedstock (e.g. coke mean size) and operating practices on the hearth performance, and hence impacts on the furnace life.

  17. Basic Oxygen Furnace steel slag aggregates for phosphorus treatment. Evaluation of its potential use as a substrate in constructed wetlands.

    PubMed

    Blanco, Ivan; Molle, Pascal; Sáenz de Miera, Luis E; Ansola, Gemma

    2016-02-01

    Basic Oxygen Furnace (BOF) steel slag aggregates from NW Spain were tested in batch and column experiments to evaluate its potential use as a substrate in constructed wetlands (CWs). The objectives of this study were to identify the main P removal mechanisms of BOF steel slag and determine its P removal capacity. Also, the results were used to discuss the suitability of this material as a substrate to be used in CWs. Batch experiments with BOF slag aggregates and increasing initial phosphate concentrations showed phosphate removal efficiencies between 84 and 99% and phosphate removal capacities from 0.12 to 8.78 mg P/g slag. A continuous flow column experiment filled with BOF slag aggregates receiving an influent synthetic solution of 15 mg P/L during 213 days showed a removal efficiency greater than 99% and a phosphate removal capacity of 3.1 mg P/g slag. In both experiments the main P removal mechanism was found to be calcium phosphate precipitation which depends on Ca(2+) and OH(-) release from the BOF steel slag after dissolution of Ca(OH)2 in water. P saturation of slag was reached within the upper sections of the column which showed phosphate removal capacities between 1.7 and 2.5 mg P/g slag. Once Ca(OH)2 was completely dissolved in these column sections, removal efficiencies declined gradually from 99% until reaching stable outlet concentrations with P removal efficiencies around 7% which depended on influent Ca(2+) for limited continuous calcium phosphate precipitation. PMID:26722756

  18. The efficiency of quartz addition on electric arc furnace (EAF) carbon steel slag stability.

    PubMed

    Mombelli, D; Mapelli, C; Barella, S; Gruttadauria, A; Le Saout, G; Garcia-Diaz, E

    2014-08-30

    Electric arc furnace slag (EAF) has the potential to be re-utilized as an alternative to stone material, however, only if it remains chemically stable on contact with water. The presence of hydraulic phases such as larnite (2CaO SiO2) could cause dangerous elements to be released into the environment, i.e. Ba, V, Cr. Chemical treatment appears to be the only way to guarantee a completely stable structure, especially for long-term applications. This study presents the efficiency of silica addition during the deslagging period. Microstructural characterization of modified slag was performed by SEM and XRD analysis. Elution tests were performed according to the EN 12457-2 standard, with the addition of silica and without, and the obtained results were compared. These results demonstrate the efficiency of the inertization process: the added silica induces the formation of gehlenite, which, even in caustic environments, does not exhibit hydraulic behaviour. PMID:25113518

  19. Reheating the Universe at Criticality

    NASA Astrophysics Data System (ADS)

    Lee, Hyun Min

    2016-07-01

    We present the general discussion on the inflection point inflation with small or large inflaton fields and show the effects of reheating dynamics on the inflationary predictions. In order to compare the model predictions with precisely measured CMB anisotropies and constrain the inflation models, the knowledge of the reheating dynamics is required. Inflection point inflation extended to the trans-Planckian regime can accommodate a sizable tensor-to-scalar ratio at the detectable level in the future CMB experiments.

  20. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing

  1. Energy audit of three energy-conserving devices in a steel-industry demonstration program. Task I. Hague forge furnaces. Final report

    SciTech Connect

    Lownie, H.W.; Holden, F.C.

    1982-06-01

    A program to demonstrate to industry the benefits of installing particular types of energy-conserving devices and equipment was carried out. One of these types of equipment and the results obtained under production conditions in commercial plants are described. The equipment under consideration includes improved forge furnaces and associated heat-recovery components. They are used to heat steel to about 2300 F prior to hot forging. The energy-conserving devices include improved insulation, automatic air-fuel ratio control, and a ceramic recuperator that recovers heat from hot combustion gases and delivers preheated air to high-temperature recirculating burners. Twelve Hague furnaces and retrofit packages were purchased and installed by eleven host forge shops that agree to furnish performance data for the purpose of demonstrating the energy and economic savings that can be achieved in comparison with existing equipment. Fuel savings were reported by comparing the specific energy consumption (Btu's per pound of steel heated) for each Hague furnace with that of a comparison furnace. Economic comparisons were made using payback period based on annual after-tax cash flow. Payback periods for the Hague equipment varied from less than two years to five years or more. In several cases, payback times were high only because the units were operated at a small fraction of their available capacity.

  2. Reheating Constraints to Inflationary Models

    NASA Astrophysics Data System (ADS)

    Dai, Liang; Kamionkowski, Marc; Wang, Junpu

    2014-07-01

    Evidence from the BICEP2 experiment for a significant gravitational-wave background has focused attention on inflaton potentials V(ϕ)∝ϕα with α=2 ("chaotic" or "m2ϕ2" inflation) or with smaller values of α, as may arise in axion-monodromy models. Here we show that reheating considerations may provide additional constraints to these models. The reheating phase preceding the radiation era is modeled by an effective equation-of-state parameter wre. The canonical reheating scenario is then described by wre=0. The simplest α=2 models are consistent with wre=0 for values of ns well within the current 1σ range. Models with α=1 or α=2/3 require a more exotic reheating phase, with -1/31/3, unless ns is close to the lower limit of the 2σ range. For m2ϕ2 inflation and canonical reheating as a benchmark, we derive a relation log10(Tre/106 GeV)≃2000(ns-0.96) between the reheat temperature Tre and the scalar spectral index ns. Thus, if ns is close to its central value, then Tre≲106 GeV, just above the electroweak scale. If the reheat temperature is higher, as many theorists may prefer, then the scalar spectral index should be closer to ns≃0.965 (at the pivot scale k =0.05 Mpc-1), near the upper limit of the 1σ error range. Improved precision in the measurement of ns should allow m2ϕ2, axion monodromy, and ϕ4 models to be distinguished, even without precise measurement of r, and to test the m2ϕ2 expectation of ns≃0.965.

  3. [Health surveillance in a steel making industry with electric arc furnace: 15 years of experience].

    PubMed

    Corti, P

    2012-01-01

    This paper analyzes the results of health surveillance carried out in an electric steel mill for 15 years. We have analyzed the trend of audiometry, spirometry and main indicators of exposure to chemical risk: serum lead, urinary OH-pyrene, erythrocyte ZPP, and the results of risk assessment of stress work related. The analyses of the trend of audiometry, spirometry and biological monitoring shows an important improving in the working environment due to the progressive automation of production steps in the course of several years, consistent and correct use of DPI, information and training. PMID:23405576

  4. Evaluation of electric arc furnace-processed steel slag for dermal corrosion, irritation, and sensitization from dermal contact.

    PubMed

    Suh, Mina; Troese, Matthew J; Hall, Debra A; Yasso, Blair; Yzenas, John J; Proctor, Debora M

    2014-12-01

    Electric arc furnace (EAF) steel slag is alkaline (pH of ~11-12) and contains metals, most notably chromium and nickel, and thus has potential to cause dermal irritation and sensitization at sufficient dose. Dermal contact with EAF slag occurs in many occupational and environmental settings because it is used widely in construction and other industrial sectors for various applications including asphaltic paving, road bases, construction fill, and as feed for cement kilns construction. However, no published study has characterized the potential for dermal effects associated with EAF slag. To assess dermal irritation, corrosion and sensitizing potential of EAF slag, in vitro and in vivo dermal toxicity assays were conducted based on the Organisation for Economic Co-operation and Development (OECD) guidelines. In vitro dermal corrosion and irritation testing (OECD 431 and 439) of EAF slag was conducted using the reconstructed human epidermal (RHE) tissue model. In vivo dermal toxicity and delayed contact sensitization testing (OECD 404 and 406) were conducted in rabbits and guinea pigs, respectively. EAF slag was not corrosive and not irritating in any tests. The results of the delayed contact dermal sensitization test indicate that EAF slag is not a dermal sensitizer. These findings are supported by the observation that metals in EAF slag occur as oxides of low solubility with leachates that are well below toxicity characteristic leaching procedure (TCLP) limits. Based on these results and in accordance to the OECD guidelines, EAF slag is not considered a dermal sensitizer, corrosive or irritant. PMID:24395402

  5. Analysis of arc emission spectra of stainless steel electric arc furnace slag affected by fluctuating arc voltage.

    PubMed

    Aula, Matti; Mäkinen, Ari; Fabritius, Timo

    2014-01-01

    Control of chromium oxidation in the electric arc furnace (EAF) is a significant problem in stainless steel production due to variations of the chemical compositions in the EAF charge. One potential method to control chromium oxidation is to analyze the emission spectrum of the electric arc in order to find indicators of rising chromium content in slag. The purpose of this study was to determine if slag composition can be gained by utilizing electric arc emission spectra in the laboratory environment, despite electric arc voltage fluctuations and varying slag composition. The purpose of inducing voltage fluctuation was to simulate changes in the industrial EAF process. The slag samples were obtained from Outokumpu Stainless Oy Tornio Works, and three different arc currents were used. The correlation analysis showed that the emission spectra offer numerous peak ratios with high correlations to the X-ray fluorescence-measured slag CrO(x)/FeO(x) and MnO/SiO2 ratios. These ratios are useful in determining if the reduction agents have been depleted in the EAF. The results suggest that analysis of laboratory-scale electric arc emission spectra is suitable for indicating the high CrO(x) or MnO content of the slag despite the arc fluctuations. Reliable analysis of other slag components was not successful. PMID:24405950

  6. Enhanced humification by carbonated basic oxygen furnace steel slag--I. Characterization of humic-like acids produced from humic precursors.

    PubMed

    Qi, Guangxia; Yue, Dongbei; Fukushima, Masami; Fukuchi, Shigeki; Nie, Yongfeng

    2012-01-01

    Carbonated basic oxygen furnace steel slag (hereinafter referred to as "steel slag") is generated during iron and steel manufacturing and is often classified as waste. The effect of steel slag on humification process was investigated. Catechol, glycine and glucose were used as model humic precursors from degraded biowastes. To verify that humification occurred in the system, humic-like acids (HLAs) were isolated and characterized structurally by elemental analysis, FTIR spectra, solid-state CP-MAS (13)C NMR spectra, and TMAH-Py-GC/MS. Characteristics of the steel slag-HLA were compared with those of HLAs formed in the presence of zeolite and birnessite, and with that of mature compost humic acid. The results showed that steel slag-HLA, like zeolite- and birnessite-HLA, is complex organic material containing prominent aromatic structures. Steel slag substantially accelerated the humification process, which would be highly significant for accelerating the stabilization of biowastes during composting (e.g. municipal solid waste, sewage sludge, and food waste). PMID:22130079

  7. 3. VIEW OF DUQUESNE'S RAIL LINES AND BLAST FURNACE PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. VIEW OF DUQUESNE'S RAIL LINES AND BLAST FURNACE PLANT LOOKING NORTH. DOROTHY SIX IS THE CLOSEST FURNACE IN THE PHOTOGRAPH. (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  8. INTERIOR VIEW LOOKING WEST, CAST HOUSE OF BLAST FURNACE NO. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING WEST, CAST HOUSE OF BLAST FURNACE NO. 1 AND BLAST FURNACE NO. 2. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  9. Looking southwest at blast furnaces no. 5 and no. 6 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking southwest at blast furnaces no. 5 and no. 6 with blast furnace trestle and Gondola Railroad cars in foreground. - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  10. Looking southeast at blast furnaces no. 5 and no. 6 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking southeast at blast furnaces no. 5 and no. 6 with blast furnace trestle and Gondola Railroad cars in foreground. - U.S. Steel Edgar Thomson Works, Blast Furnace Plant, Along Monongahela River, Braddock, Allegheny County, PA

  11. 56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. LOOKING NORTH AT DOROTHY SIX BLAST FURNACE WITH CAST HOUSE IN FOREGROUND AND DUSTCATCHER AT RIGHT OF FURNACE (Jet Lowe) - U.S. Steel Duquesne Works, Blast Furnace Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  12. 50. Taken from highline; "B" furnace slag pots, pipe is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    50. Taken from high-line; "B" furnace slag pots, pipe is main blast furnace gas line from "C" furnace dust catcher; levy, slag hauler, removing slag. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  13. 41. Casting floor, "B" furnace, pour in progress; mudgun is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    41. Casting floor, "B" furnace, pour in progress; mudgun is to right of furnace; photo taken from furnace operator's booth. Looking south/southwest - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  14. 2. EXTERIOR VIEW LOOKING SOUTHEAST AT ELECTRIC FURNACE BUILDING AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. EXTERIOR VIEW LOOKING SOUTHEAST AT ELECTRIC FURNACE BUILDING AND ELECTRIC FURNACE OFFICE & CHEMICAL LABORATORY BUILDING. INGOT MOLDS IN RIGHT FOREGROUND. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  15. Diagnostics and Control of Natural Gas-Fired furnaces via Flame Image Analysis using Machine Vision & Artificial Intelligence Techniques

    SciTech Connect

    Shahla Keyvan

    2005-12-01

    A new approach for the detection of real-time properties of flames is used in this project to develop improved diagnostics and controls for natural gas fired furnaces. The system utilizes video images along with advanced image analysis and artificial intelligence techniques to provide virtual sensors in a stand-alone expert shell environment. One of the sensors is a flame sensor encompassing a flame detector and a flame analyzer to provide combustion status. The flame detector can identify any burner that has not fired in a multi-burner furnace. Another sensor is a 3-D temperature profiler. One important aspect of combustion control is product quality. The 3-D temperature profiler of this on-line system is intended to provide a tool for a better temperature control in a furnace to improve product quality. In summary, this on-line diagnostic and control system offers great potential for improving furnace thermal efficiency, lowering NOx and carbon monoxide emissions, and improving product quality. The system is applicable in natural gas-fired furnaces in the glass industry and reheating furnaces used in steel and forging industries.

  16. Dark radiation from modulated reheating

    SciTech Connect

    Kobayashi, Takeshi; Takahashi, Fuminobu; Takahashi, Tomo; Yamaguchi, Masahide E-mail: fumi@tuhep.phys.tohoku.ac.jp E-mail: gucci@phys.titech.ac.jp

    2012-03-01

    We show that the modulated reheating mechanism can naturally account for dark radiation, whose existence is hinted by recent observations of the cosmic microwave background radiation and the primordial Helium abundance. In this mechanism, the inflaton decay rate depends on a light modulus which acquires almost scale-invariant quantum fluctuations during inflation. We find that the light modulus is generically produced by the inflaton decay and therefore a prime candidate for the dark radiation. Interestingly, an almost scale-invariant power spectrum predicted in the modulated reheating mechanism gives a better fit to the observation in the presence of the extra radiation. We discuss the production mechanism of the light modulus in detail taking account of its associated isocurvature fluctuations. We also consider a case where the modulus becomes the dominant component of dark matter.

  17. Reasonable Temperature Schedules for Cold or Hot Charging of Continuously Cast Steel Slabs

    NASA Astrophysics Data System (ADS)

    Li, Yang; Chen, Xin; Liu, Ke; Wang, Jing; Wen, Jin; Zhang, Jiaquan

    2013-12-01

    Some continuously cast steel slabs are sensitive to transverse fracture problems during transportation or handling away from their storage state, while some steel slabs are sensitive to surface transverse cracks during the following rolling process in a certain hot charging temperature range. It is revealed that the investigated steel slabs with high fracture tendency under room cooling condition always contain pearlite transformation delayed elements, which lead to the internal brittle bainitic structure formation, while some microalloyed steels exhibit high surface crack susceptibility to hot charging temperatures due to carbonitride precipitation. According to the calculated internal cooling rates and CCT diagrams, the slabs with high fracture tendency during cold charging should be slowly cooled after cutting to length from hot strand or charged to the reheating furnace directly above their bainite formation temperatures. Based on a thermodynamic calculation for carbonitride precipitation in austenite, the sensitive hot charging temperature range of related steels was revealed for the determination of reasonable temperature schedules.

  18. Reheating for closed string inflation

    SciTech Connect

    Cicoli, Michele; Mazumdar, Anupam E-mail: a.mazumdar@lancaster.ac.uk

    2010-09-01

    We point out some of the outstanding challenges for embedding inflationary cosmology within string theory studying the process of reheating for models where the inflaton is a closed string mode parameterising the size of an internal cycle of the compactification manifold. A realistic model of inflation must explain the tiny perturbations in the cosmic microwave background radiation and also how to excite the ordinary matter degrees of freedom after inflation, required for the success of Big Bang Nucleosynthesis. We study these issues focusing on two promising inflationary models embedded in LARGE volume type IIB flux compactifications. We show that phenomenological requirements and consistency of the effective field theory treatment imply the presence at low energies of a hidden sector together with a visible sector, where the Minimal Supersymmetric Standard Model fields are residing. A detailed calculation of the inflaton coupling to the fields of the hidden sector, visible sector, and moduli sector, reveals that the inflaton fails to excite primarily the visible sector fields, instead hidden sector fields are excited copiously after the end of inflation. This sets severe constraints on hidden sector model building where the most promising scenario emerges as a pure N = 1 SYM theory, forbidding the kinematical decay of the inflaton to the hidden sector. In this case it is possible to reheat the Universe with the visible degrees of freedom even though in some cases we discover a new tension between TeV scale SUSY and reheating on top of the well-known tension between TeV scale SUSY and inflation.

  19. Theoretical and experimental studies of the composition and reducibility of the dust from arc steel-melting furnaces

    NASA Astrophysics Data System (ADS)

    Stovpchenko, A. P.; Kamkina, L. V.; Proidak, Yu. S.; Derevyanchenko, I. V.; Kucherenko, O. L.; Bondarenko, M. Yu.

    2010-06-01

    The chemical and mineralogical composition of the dust from electric gas-cleaning filters of the steelmaking furnaces at the Moldavian metallurgical works is studied. The conditions of effective removal of zinc and lead from the ASF gas-cleaning dust are determined.

  20. Reheating metastable O'Raifeartaigh models

    SciTech Connect

    Fox, Patrick; Craig, Nathaniel J.; Fox, Patrick J.; Wacker, Jay G.

    2006-11-01

    In theories with multiple vacua, reheating to a temperature greater than the height of a barrier can stimulate transitions from a desirable metastable vacuum to a lower energy state. We discuss the constraints this places on various theories and demonstrate that in a class of supersymmetric models this transition does not occur even for arbitrarily high reheating temperature.

  1. Reheating Metastable O'Raifeartaigh Models

    SciTech Connect

    Craig, Nathaniel J.; Fox, Patrick J.; Wacker, Jay G.

    2006-12-05

    In theories with multiple vacua, reheating to a temperature greater than the height of a barrier can stimulate transitions from a desirable metastable vacuum to a lower energy state. We discuss the constraints this places on various theories and demonstrate that in a class of supersymmetric models this transition does not occur even for arbitrarily high reheating temperature.

  2. Reheating Metastable O'Raifeartaigh Models

    SciTech Connect

    Craig, Nathaniel J.; Fox, Patrick J.; Wacker, Jay G.; /SLAC /Stanford U., ITP

    2006-12-13

    In theories with multiple vacua, reheating to a temperature greater than the height of a barrier can stimulate transitions from a desirable metastable vacuum to a lower energy state. We discuss the constraints this places on various theories and demonstrate that in a class of supersymmetric models this transition does not occur even for arbitrarily high reheating temperature.

  3. Axino dark matter with low reheating temperature

    NASA Astrophysics Data System (ADS)

    Roszkowski, L.; Trojanowski, S.; Turzyński, K.

    2015-11-01

    We examine axino dark matter in the regime of a low reheating temperature, T R , after inflation and taking into account that reheating is a non-instantaneous process. This can have a significant effect on the dark matter abundance, mainly due to entropy production in inflaton decays. We study both thermal and non-thermal production of axinos in the framework of the MSSM with ten free parameters. We identify the ranges of the axino mass and the reheating temperature allowed by the LHC and other particle physics data in different models of axino interactions. We confront these limits with cosmological constraints coming the observed dark matter density, large structures formation and big bang nucleosynthesis. We find a number of differences in the phenomenologically acceptable values of the axino mass m ã and the reheating temperature relative to previous studies. In particular, an upper bound on m ã becomes dependent on T R , reaching a maximum value at T R ≃ 102 GeV. If the lightest ordinary supersymmetric particle is a wino or a higgsino, we obtain a lower limit of approximately 10 GeV for the reheating temperature. We demonstrate also that entropy production during reheating affects the maximum allowed axino mass and lowest values of the reheating temperature.

  4. 21. Photocopy of ca. 1951 view (when furnaces were still ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. Photocopy of ca. 1951 view (when furnaces were still in blast) looking north at central furnace complex with railroad cars of furnace charging materials in foreground and No. 2 Furnace at left. Photo marked on back 'David W. Corson from A. Devaney, N.Y.' - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  5. Analytical modeling in support of the development of fiber reinforced ceramic composite materials for re-heater burners

    SciTech Connect

    Kibler, J.J.; DiPietro, S.G.

    1995-10-01

    Development of Continuous Fiber reinforced Ceramic Composite (CFCC) materials is a process of identifying components which will benefit from CFCC properties, and defining appropriate composite constructions which will provide materials which will meet the structural and thermal requirements of the application. Materials Sciences Corporation (MSC) has been providing analytical support to Textron Specialty Materials in the development of re-heated tubes for metal reheating furnaces. As part of this support, a study has been made of the sensitivity of composite properties to fiber orientation as well as a number of matrix properties which control the stress-strain behavior of the composite.

  6. Flavour-dependent leptogenesis with reheating

    SciTech Connect

    Antusch, Stefan

    2007-11-20

    Upper bounds on the reheat temperature of the early universe, as they appear for example in classes of supergravity models, impose severe constraints on the thermal leptogenesis mechanism. To analyse these constraints, we extend the flavour-dependent treatment of leptogenesis to include reheating. We solve the flavour-dependent Boltzmann equations to obtain the leptogenesis efficiency as a function of the flavour dependent washout parameter m-tilde{sub 1,{alpha}} and of m{sub N{sub 1}}/T{sub RH}, the ratio of the mass of the lightest right-handed neutrino over the reheat temperature, and calculate the minimal values of the reheat temperature compatible with thermal leptogenesis in type I and type II seesaw scenarios.

  7. Reheating of the Universe as holographic thermalization

    NASA Astrophysics Data System (ADS)

    Kawai, Shinsuke; Nakayama, Yu

    2016-08-01

    Assuming gauge/gravity correspondence we study reheating of the Universe using its holographic dual. Inflaton decay and thermalisation of the decay products correspond to collapse of a spherical shell and formation of a blackhole in the dual anti-de Sitter (AdS) spacetime. The reheating temperature is computed as the Hawking temperature of the developed blackhole probed by a dynamical boundary, and is determined by the inflaton energy density and the AdS radius, with corrections from the dynamics of the shell collapse. For given initial energy density of the inflaton field the holographic model typically gives lower reheating temperature than the instant reheating scenario, while it is shown to be safely within phenomenological bounds.

  8. 42. Casting floor, "B" furnace, pour in progress; mudgun is ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    42. Casting floor, "B" furnace, pour in progress; mudgun is to right of furnace; operator takes temperature of iron in trough during pout. Looking south - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  9. 4. LOOKING SOUTHEAST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    4. LOOKING SOUTHEAST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND FLOOR OF CHARGING AISLE. VIEW OF 50 TON CAPACITY CHARGING BUCKET. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  10. 3. LOOKING WEST INSIDE ELECTRIC FURNACE BUILDING ON CHARGING FLOOR. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    3. LOOKING WEST INSIDE ELECTRIC FURNACE BUILDING ON CHARGING FLOOR. VIEW OF 7 1/2 TON CAPACITY ALLIANCE SIDE DOOR CHARGING MACHINE. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  11. 1. GENERAL EXTERIOR VIEW OF THE ELECTRIC FURNACE STEELMAKING PLANT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL EXTERIOR VIEW OF THE ELECTRIC FURNACE STEELMAKING PLANT LOOKING NORTHEAST. - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  12. 5. LOOKING SOUTHWEST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    5. LOOKING SOUTHWEST INSIDE OF ELECTRIC FURNACE BUILDING ON GROUND FLOOR OF POURING AISLE. VIEW OF THE NATION'S FIRST VACUUM DEGASSING UNIT (1956). - U.S. Steel Duquesne Works, Electric Furnace Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  13. 12. SOUTHWEST VIEW OF BASIC OXYGEN FURNACE No. 2 ON ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. SOUTHWEST VIEW OF BASIC OXYGEN FURNACE No. 2 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  14. 13. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  15. 15. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 2 ON THE GROUND FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  16. 14. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 1 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    14. WESTERN VIEW OF INVERTED BASIC OXYGEN FURNACE No. 1 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  17. INTERIOR VIEW LOOKING NORTHEAST, SHOWING FURNACE NO. 1 (ca. 1910. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING NORTHEAST, SHOWING FURNACE NO. 1 (ca. 1910. Nameplate reads: "Heroult Electric Furnace, Capacity 6 tons, Built by American Bridge Company, Pencoyd, PA, No. 33") - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  18. 52. Winch located at base of No. 1 Furnace for ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    52. Winch located at base of No. 1 Furnace for pulling ladle cars from furnace to pig machine. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  19. GENERAL VIEW OF TURBOBLOWER BUILDING (LEFT), BLAST FURNACE (CENTER), AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW OF TURBO-BLOWER BUILDING (LEFT), BLAST FURNACE (CENTER), AND HOT BLAST STOVES (RIGHT). - Republic Iron & Steel Company, Youngstown Works, Haselton Blast Furnaces, West of Center Street Viaduct, along Mahoning River, Youngstown, Mahoning County, OH

  20. 22. DETAIL OBLIQUE VIEW NORTHWEST OF FURNACE 2, SHOWING GENERAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. DETAIL OBLIQUE VIEW NORTHWEST OF FURNACE 2, SHOWING GENERAL CONSTRUCTION. CONCRETE PAD AT LEFT IS SITE OF FORMER FURNACE USED TO HEAT URANIUM BILLETS. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  1. Constraints on α -attractor inflation and reheating

    NASA Astrophysics Data System (ADS)

    Ueno, Yoshiki; Yamamoto, Kazuhiro

    2016-04-01

    We investigate a constraint on reheating followed by α -attractor-type inflation (the E-model and T-model) from an observation of the spectral index ns. When the energy density of the Universe is dominated by an energy component with the cosmic equation-of-state parameter wre during reheating, its e -folding number Nre and the reheating temperature Tre are bounded depending on wre. When the reheating epoch consists of two phases—where the energy density of the Universe is dominated by uniform inflaton field oscillations in the first phase and by relativistic nonthermalized particles in the second phase—we find a constraint on the e -folding number of the first oscillation phase, Nsc, depending on the parameters of the inflaton potential. For the simplest perturbative reheating scenario, we find the lower bound for a coupling constant of inflaton decay in the E-model and T-model depending on the model parameters. We also find a constraint on the α parameter, α ≳0.01 , for the T-model and E-model when we assume a broad resonance reheating scenario.

  2. Studies on the corrosion resistance of reinforced steel in concrete with ground granulated blast-furnace slag--An overview.

    PubMed

    Song, Ha-Won; Saraswathy, Velu

    2006-11-16

    The partial replacement of clinker, the main constituent of ordinary Portland cement by pozzolanic or latent hydraulic industrial by-products such as ground granulated blast furnace slag (GGBFS), effectively lowers the cost of cement by saving energy in the production process. It also reduces CO2 emissions from the cement plant and offers a low priced solution to the environmental problem of depositing industrial wastes. The utilization of GGBFS as partial replacement of Portland cement takes advantage of economic, technical and environmental benefits of this material. Recently offshore, coastal and marine concrete structures were constructed using GGBFS concrete because high volume of GGBFS can contribute to the reduction of chloride ingress. In this paper, the influence of using GGBFS in reinforced concrete structures from the durability aspects such as chloride ingress and corrosion resistance, long term durability, microstructure and porosity of GGBFS concrete has been reviewed and discussed. PMID:16930831

  3. The characteristics of high temperature air combustion and its practical application to high performance industrial furnace

    SciTech Connect

    Sugiyama, Shunichi; Suzukawa, Yutaka; Hino, Yoshimichi

    1999-07-01

    An experimental regenerative continuous slab reheat furnace was used for the data acquisition of high temperature air combustion. Obtainable preheated air temperature, gas temperature distribution of combustion field, NOx concentration in waste gas, heating pattern, furnace height etc were studied for this purpose. Main results were (1) preheated air temperature close to furnace temperature can be obtained, (2) gas temperature distribution is relatively uniform in main combustion field, (3) NOx concentration in waste gas is significantly reduced, (4) there exists the appropriate combustion capacity of a burner for every furnace width, (5) the optimum furnace height for regenerative continuous slab reheat furnace from the thermal efficiency point of view is lower than the convention one by about 0.5m.

  4. Blast furnace stove control

    SciTech Connect

    Muske, K.R.; Hansen, G.A.; Howse, J.W.; Cagliostro, D.J.; Chaubal, P.C.

    1998-12-31

    This paper outlines the process model and model-based control techniques implemented on the hot blast stoves for the No. 7 Blast Furnace at the Inland Steel facility in East Chicago, Indiana. A detailed heat transfer model of the stoves is developed. It is then used as part of a predictive control scheme to determine the minimum amount of fuel necessary to achieve the blast air requirements. The controller also considers maximum and minimum temperature constraints within the stove.

  5. Direct measurement of solids: High temperature sensing: Phase 2, Experimental development and testing on furnace-heated steel blocks

    SciTech Connect

    Lemon, D.K.; Daly, D.S.

    1985-12-01

    Using average velocity measurements to estimate average profile temperature shows promise and merits further investigation. The current generation of electromagnetic acoustic transducers (EMATs) can transmit and detect signals in steel below the magnetic transition temperature. Techniques for calibrating ultrasonic velocity to internal temperature need further development. EMATs are inadequate ultrasonic transmitters for these applications. A high-energy, pulsed laser capable of generating more intense ultrasonic signals should be investigated as a transmitter. Recommendations are given for further work.

  6. 1. GENERAL VIEW OF BLAST FURNACE PLANT, KNOWN AS THE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. GENERAL VIEW OF BLAST FURNACE PLANT, KNOWN AS THE CARRIE FURNACES, FROM THE TOP OF WATER TOWER. CARRIE FURNACES No. 6 AND No. 7 ARE ON THE LEFT, AND FURNACES No. 3 AND No. 4 ARE ON THE RIGHT. THE TOWN OF RANKIN IS IN THE BACKGROUND. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  7. GAS TURBINE REHEAT USING IN SITU COMBUSTION

    SciTech Connect

    D.M. Bachovchin; T.E. Lippert; R.A. Newby P.G.A. Cizmas

    2004-05-17

    In situ reheat is an alternative to traditional gas turbine reheat design in which fuel is fed through airfoils rather than in a bulky discrete combustor separating HP and LP turbines. The goals are to achieve increased power output and/or efficiency without higher emissions. In this program the scientific basis for achieving burnout with low emissions has been explored. In Task 1, Blade Path Aerodynamics, design options were evaluated using CFD in terms of burnout, increase of power output, and possible hot streaking. It was concluded that Vane 1 injection in a conventional 4-stage turbine was preferred. Vane 2 injection after vane 1 injection was possible, but of marginal benefit. In Task 2, Combustion and Emissions, detailed chemical kinetics modeling, validated by Task 3, Sub-Scale Testing, experiments, resulted in the same conclusions, with the added conclusion that some increase in emissions was expected. In Task 4, Conceptual Design and Development Plan, Siemens Westinghouse power cycle analysis software was used to evaluate alternative in situ reheat design options. Only single stage reheat, via vane 1, was found to have merit, consistent with prior Tasks. Unifying the results of all the tasks, a conceptual design for single stage reheat utilizing 24 holes, 1.8 mm diameter, at the trailing edge of vane 1 is presented. A development plan is presented.

  8. Cupola Furnace Computer Process Model

    SciTech Connect

    Seymour Katz

    2004-12-31

    The cupola furnace generates more than 50% of the liquid iron used to produce the 9+ million tons of castings annually. The cupola converts iron and steel into cast iron. The main advantages of the cupola furnace are lower energy costs than those of competing furnaces (electric) and the ability to melt less expensive metallic scrap than the competing furnaces. However the chemical and physical processes that take place in the cupola furnace are highly complex making it difficult to operate the furnace in optimal fashion. The results are low energy efficiency and poor recovery of important and expensive alloy elements due to oxidation. Between 1990 and 2004 under the auspices of the Department of Energy, the American Foundry Society and General Motors Corp. a computer simulation of the cupola furnace was developed that accurately describes the complex behavior of the furnace. When provided with the furnace input conditions the model provides accurate values of the output conditions in a matter of seconds. It also provides key diagnostics. Using clues from the diagnostics a trained specialist can infer changes in the operation that will move the system toward higher efficiency. Repeating the process in an iterative fashion leads to near optimum operating conditions with just a few iterations. More advanced uses of the program have been examined. The program is currently being combined with an ''Expert System'' to permit optimization in real time. The program has been combined with ''neural network'' programs to affect very easy scanning of a wide range of furnace operation. Rudimentary efforts were successfully made to operate the furnace using a computer. References to these more advanced systems will be found in the ''Cupola Handbook''. Chapter 27, American Foundry Society, Des Plaines, IL (1999).

  9. Rolling in the modulated reheating scenario

    SciTech Connect

    Kobayashi, Naoya; Kobayashi, Takeshi; Erickcek, Adrienne L. E-mail: takeshi@cita.utoronto.ca

    2014-01-01

    In the modulated reheating scenario, the field that drives inflation has a spatially varying decay rate, and the resulting inhomogeneous reheating process generates adiabatic perturbations. We examine the statistical properties of the density perturbations generated in this scenario. Unlike earlier analyses, we include the dynamics of the field that determines the inflaton decay rate. We show that the dynamics of this modulus field can significantly alter the amplitude of the power spectrum and the bispectrum, even if the modulus field has a simple potential and its effective mass is smaller than the Hubble rate. In some cases, the evolution of the modulus amplifies the non-Gaussianity of the perturbations to levels that are excluded by recent observations of the cosmic microwave background. Therefore, a proper treatment of the modulus dynamics is required to accurately calculate the statistical properties of the perturbations generated by modulated reheating.

  10. Quantifying the reheating temperature of the universe

    NASA Astrophysics Data System (ADS)

    Mazumdar, Anupam; Zaldívar, Bryan

    2014-09-01

    The aim of this paper is to determine an exact definition of the reheat temperature for a generic perturbative decay of the inflaton. In order to estimate the reheat temperature, there are two important conditions one needs to satisfy: (a) the decay products of the inflaton must dominate the energy density of the universe, i.e. the universe becomes completely radiation dominated, and (b) the decay products of the inflaton have attained local thermodynamical equilibrium. For some choices of parameters, the latter is a more stringent condition, such that the decay products may thermalise much after the beginning of radiation-domination. Consequently, we have obtained that the reheat temperature can be much lower than the standard-lore estimation. In this paper we describe under what conditions our universe could have efficient or inefficient thermalisation, and quantify the reheat temperature for both the scenarios. This result has an immediate impact on many applications which rely on the thermal history of the universe, in particular gravitino abundance. Instant thermalisation: when the inflaton decay products instantly thermalise upon decay. Efficient thermalisation: when the inflaton decay products thermalise right at the instant when radiation epoch starts dominating the universe. Delayed thermalisation: when the inflaton decay products thermalise deep inside the radiation dominated epoch after the transition from inflaton-to-radiation domination had occurred. This paper is organised as follows. In Section 2 we set the stage and write down the relevant equations for our analysis. The standard lore about the reheating epoch is briefly commented in Section 3. Section 4 is devoted to present our analysis, in which we study the conditions under which the plasma attains thermalisation. Later on, in Section 5 we discuss the concept of reheat temperature such as to properly capture the issues of thermalisation. Finally, we conclude in Section 6.

  11. Inflationary reheating classes via spectral methods

    NASA Astrophysics Data System (ADS)

    Bassett, Bruce A.

    1998-07-01

    Inflationary reheating is almost completely controlled by the Floquet indices, μk. Using spectral theory, we demonstrate that the stability bands (where μk=0) of the Mathieu and Lamé equations are destroyed even in Minkowski spacetime, leaving a fractal Cantor set or a measure zero set of stable modes in the cases, where the inflaton evolves in an almost-periodic or stochastic manner, respectively. These two types of potential model the expected multi-field and quantum back reaction effects during reheating.

  12. Heat Pipe Precools and Reheats Dehumidified Air

    NASA Technical Reports Server (NTRS)

    Koning, R. C.; Boggs, W. H.; Barnett, U. R.; Dinh, K.

    1986-01-01

    Precooling and reheating by heat pipe reduces operating costs of air-conditioning. Warm air returned from air-conditioned space and cooled air supplied are precooled and reheated, respectively, by each other through a heat pipe. Heat-pipe technology brought to bear on problem of conserving airconditioning energy in hot, humid environments. Any increase in the cost of equipment due to installation of heat-pipe heat exchangers expected to be recovered in energy savings during service period of 2 years or less.

  13. Thermal Goldstino production with low reheating temperatures

    NASA Astrophysics Data System (ADS)

    Monteux, Angelo; Shin, Chang Sub

    2015-08-01

    We discuss thermal production of (pseudo) Goldstinos, the Goldstone fermions emerging from (multiple) SUSY-breaking sectors, when the reheating temperature is well below the superpartner masses. In such a case, the production during the matter-dominated era induced by the inflaton decay stage is more important than after reheating. Depending on the SUSY-breaking scale, Goldstinos are produced by a freeze-in or freeze-out mechanism via 1 →2 decays and inverse decays. We solve the Boltzmann equation for the momentum distribution function of the Goldstino. In the freeze-out case, Goldstinos maintain chemical equilibrium far after they are kinetically decoupled by elastic scatterings and, consequently, Goldstinos with different momentum decouple at different temperatures. As a result, their momentum distribution function shows a peculiar shape, and the final yield is smaller than if kinetic equilibrium were assumed. We revisit the cosmological implications in both R -parity-conserving and R -parity-violating supersymmetric scenarios. For the former, thermally produced Goldstinos can still be abundant enough to be dark matter at present times even if the reheating temperature is low, of order 1 GeV. For the latter, if the reheating temperature is low, of order 0.1-1 GeV, they are safe from the BBN constraints.

  14. No-reheat air-conditioning

    NASA Technical Reports Server (NTRS)

    Obler, H. D.

    1980-01-01

    Air conditioning system, for environmentally controlled areas containing sensitive equipment, regulates temperature and humidity without wasteful and costly reheating. System blends outside air with return air as dictated by various sensors to ensure required humidity in cooled spaces (such as computer room).

  15. Curvaton reheating in a logamediate inflationary model

    SciTech Connect

    Campo, Sergio del; Herrera, Ramon; Saavedra, Joel; Campuzano, Cuauhtemoc; Rojas, Efrain

    2009-12-15

    In a logamediate inflationary universe model we introduce the curvaton field in order to bring this inflationary model to an end. In this approach we determine the reheating temperature. We also outline some interesting constraints on the parameters that describe our models. Thus, we give the parameter space in this scenario.

  16. Reheating in Gauss-Bonnet-coupled inflation

    NASA Astrophysics Data System (ADS)

    van de Bruck, Carsten; Longden, Chris; Dimopoulos, Konstantinos

    2016-07-01

    We investigate the feasibility of models of inflation with a large Gauss-Bonnet coupling at late times, which have been shown to modify and prevent the end of inflation. Despite the potential of Gauss-Bonnet models in predicting favorable power spectra, capable of greatly lowering the tensor-to-scalar ratio compared to now-disfavored models of standard chaotic inflation, it is important to also understand in what context it is possible for postinflationary (p)reheating to proceed and hence recover an acceptable late-time cosmology. We argue that in the previously studied inverse power law coupling case, reheating cannot happen due to a lack of oscillatory solutions for the inflaton, and that neither instant preheating nor gravitational particle production would avoid this problem due to the persistence of the inflaton's energy density, even if it were to partially decay. Hence we proceed to define a minimal generalization of the model which can permit perturbative reheating and study the consequences of this, including heavily modified dynamics during reheating and predictions of the power spectra.

  17. VIEW LOOKING NORTH, VIEW OF BLAST FURNACE NO. 2 (LEFT) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW LOOKING NORTH, VIEW OF BLAST FURNACE NO. 2 (LEFT) SHARING THE SAME CAST HOUSE WITH BLAST FURNACE NO. 1. ORE BRIDGE & BLOWER HOUSE TO RIGHT, HULETT CAR DUMPER IS IN LEFT FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 1 & No. 2, Donner Avenue, Monessen, Westmoreland County, PA

  18. EXTERIOR VIEW, NO. 3 CAST HOUSE CENTER AND BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    EXTERIOR VIEW, NO. 3 CAST HOUSE CENTER AND BLAST FURNACE NO. 3 (JANE FURNACE)/ORE BRIDGE TO THE RIGHT, WITH SINTERING PLANT CONVEYORS & TRANSFER HOUSE IN FOREGROUND. - Pittsburgh Steel Company, Monessen Works, Blast Furnace No. 3, Donner Avenue, Monessen, Westmoreland County, PA

  19. 57. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    57. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES IS THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  20. 56. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    56. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES IS THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  1. 6. GENERAL VIEW OF FURNACES No. 3 AND No. 4 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. GENERAL VIEW OF FURNACES No. 3 AND No. 4 TO THE LEFT OF THE FURNACES ARE THE ORE BRIDGE, THE TURBO-GENERATOR BUILDING, AND THE WATER FILTER TANKS. Jet Lowe, Photographer, 1989. - U.S. Steel Homestead Works, Blast Furnace Plant, Along Monongahela River, Homestead, Allegheny County, PA

  2. Characteristics of a direct flame-fired annealing furnace

    SciTech Connect

    Kojima, Toshio

    1997-04-01

    The No. 3 continuous annealing and pickling line with a direct flame vertical furnace, incorporating a flexible furnace control, has been designed to achieve improvement in product quality, operating cost and productivity. The actual capability index indicates a smooth operation: the productivity with ferritic type steel is higher than with austenitic. The development and introduction of the new large vertical furnace, coupled with the development of the flexible furnace control, has contributed to the technique of operating annealing furnaces at high temperatures of more than 1,000 C. It has enhanced the production of stainless steel together with a reduction in cost.

  3. Continuous austempering fluidized bed furnace. Final report

    SciTech Connect

    Srinivasan, M.N.

    1997-09-23

    The intended objective of this project was to show the benefits of using a fluidized bed furnace for austenitizing and austempering of steel castings in a continuous manner. The division of responsibilities was as follows: (1) design of the fluidized bed furnace--Kemp Development Corporation; (2) fabrication of the fluidized bed furnace--Quality Electric Steel, Inc.; (3) procedure for austempering of steel castings, analysis of the results after austempering--Texas A and M University (Texas Engineering Experiment Station). The Department of Energy provided funding to Texas A and M University and Kemp Development Corporation. The responsibility of Quality Electric Steel was to fabricate the fluidized bed, make test castings and perform austempering of the steel castings in the fluidized bed, at their own expense. The project goals had to be reviewed several times due to financial constraints and technical difficulties encountered during the course of the project. The modifications made and the associated events are listed in chronological order.

  4. Blast furnace repairs, relines and modernizations

    SciTech Connect

    Carpenter, J.A.; Swanson, D.E; Chango, R.F. . Burns Harbor Div.)

    1994-09-01

    Bethlehem Steel's Burns Harbor Div. operates two 89,000-cu ft blast furnaces, D and C, built in 1969 and 1972. These furnaces have been in the forefront of blast furnace performance since they were blown-in. To maintain a credible operation throughout the past 25 years their performance has been improved continuously. Production was increased approximately 3%/year while fuel rate decreased 1%/year. This presentation summarizes the early repairs, relines and improvements that have sustained and enhanced the furnace's performance. The fourth reline of both furnaces will be discussed in detail. As part of the 1991 reline of D furnace its lines were improved and modern penstocks installed. The bosh, tuyere jacket, hearth jacket and both cast floors were replaced. The furnace now has a larger hearth making it easier to control and, liquid level is no longer a problem when pulling the wind to shut down. The new cast floor with its increased trough length has much improved separation of slag from iron and lowered refractory consumption. Since the cast floors on D furnace were changed, there has been a reduction in accidents and absenteeism. This may be related to the change in work practices on the new cast floors. The 1994 reline of C furnace incorporates those improvements made on D furnace in 1991. In addition, C furnace will have high-density cooling which is expected to double its campaign from 6 to 12 years, without interim repairs.

  5. Perturbative reheating and gravitino production in inflationary models

    SciTech Connect

    Rangarajan, Raghavan; Sahu, Narendra

    2009-05-15

    The low reheat temperature at the end of inflation from the gravitino bound constrains the creation of heavy Majorana neutrinos associated with models of leptogenesis. However, a detailed view of the reheating of the Universe at the end of inflation implies that the maximum temperature during reheating, T{sub max}, can be orders of magnitude higher than the final reheat temperature. This then allows for the production of the heavy Majorana neutrinos needed for leptogenesis. We carry out the complementary calculation of the gravitino production during reheating and its dependence on T{sub max}. We find that the gravitino abundance generated during reheating for a quartic potential is comparable to the standard estimate of the abundance generated after reheating and study its consequences for leptogenesis.

  6. Furnace assembly

    DOEpatents

    Panayotou, Nicholas F.; Green, Donald R.; Price, Larry S.

    1985-01-01

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  7. Furnace assembly

    DOEpatents

    Panayotou, N.F.; Green, D.R.; Price, L.S.

    A method of and apparatus for heating test specimens to desired elevated temperatures for irradiation by a high energy neutron source. A furnace assembly is provided for heating two separate groups of specimens to substantially different, elevated, isothermal temperatures in a high vacuum environment while positioning the two specimen groups symmetrically at equivalent neutron irradiating positions.

  8. Effects of Strings in Inflation and Reheating

    NASA Astrophysics Data System (ADS)

    Frey, Andrew R.

    We argue that many models of inflation in string theory require the usual ten-dimensional compactification geometry to be modified during inflation. Based on arguments from the four-dimensional effective theory, we propose a modified ten-dimensional geometry in which the four-dimensional effective theory is just consistent. We also discuss the implications of the light modes in reheating, following inflation. (Based on work in progress with Anupam Mazumdar and Robert Myers.)

  9. Primordial magnetic field amplification from turbulent reheating

    SciTech Connect

    Calzetta, Esteban; Kandus, Alejandra E-mail: kandus@uesc.br

    2010-08-01

    We analyze the possibility of primordial magnetic field amplification by a stochastic large scale kinematic dynamo during reheating. We consider a charged scalar field minimally coupled to gravity. During inflation this field is assumed to be in its vacuum state. At the transition to reheating the state of the field changes to a many particle/anti-particle state. We characterize that state as a fluid flow of zero mean velocity but with a stochastic velocity field. We compute the scale-dependent Reynolds number Re(k), and the characteristic times for decay of turbulence, t{sub d} and pair annihilation t{sub a}, finding t{sub a} << t{sub d}. We calculate the rms value of the kinetic helicity of the flow over a scale L and show that it does not vanish. We use this result to estimate the amplification factor of a seed field from the stochastic kinematic dynamo equations. Although this effect is weak, it shows that the evolution of the cosmic magnetic field from reheating to galaxy formation may well be more complex than as dictated by simple flux freezing.

  10. Low-Temperature Multiple-Reheat Closed Gas Power Cycles for the AHTR and LSFR

    SciTech Connect

    Haihua, Zhao; Peterson, Per F.

    2006-07-01

    High Temperature Gas Cooled Reactors (HTGR) such as GT-MHR and PBMR with direct closed gas-turbine Brayton cycle can achieve efficiency between 44% to 48% with core outlet temperatures from 850 deg. C to 900 deg. C. The use of multiple reheat and inter-cooling stages can further improve thermal efficiency. Low-temperature multiple reheat cycles for the AHTR-MI and liquid-salt fast reactors (LSFR), with core outlet temperatures ranging from 620 deg. C to 750 deg. C, can reach similar efficiency as these direct-cycle HTGRs but with reduced technical risk due to lower temperatures. This paper discusses design optimization at these lower temperatures for multiple reheat closed gas cycles and vertical and horizontal arrangement options for power conversion units (PCU). Figures of merit such as specific power density, specific steel input, and specific helium inventory are estimated for different PCU arrangement configurations. With similar components parameters and reasonable arrangement, different configurations such as horizontal or vertical shaft, integrated system or distributed system, were compared. Among those configurations, integrated systems basing on the GT-MHR PCU design result in the highest specific power density and lowest specific steel input. Because the differences in these high-level performance parameters are not large enough to de-select any configurations, further detailed design and comparison must be performed to select optimal system designs. (authors)

  11. 49. Taken from highline; "McKinley hat" remains on "B" furnace; ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    49. Taken from high-line; "McKinley hat" remains on "B" furnace; no longer used, "McKinley hat was open receptacle with bell below. Hat carried charge to furnace top, dumping it to bell; bell locked onto furnace top, dropping charge into furnace. Looking east - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  12. Gas Turbine Reheat Using In-Situ Combustion

    SciTech Connect

    Newby, R. A.; Bachovchin, D. M.; Lippert, T. E.

    2004-04-29

    Siemens Westinghouse Power Corporation (SWPC) is developing in-situ reheat (fuel injection via airfoil injection) as a means for increasing cycle efficiency and power output, with possibly reduced emissions. This report discusses engineering cycle evaluations on various reheat approaches, using GateCycle and ChemCad software simulations of typical F-class and G-class engines, modified for alternative reheat cycles. The conclusion that vane 1 reheat offers the most advantageous design agrees with the conclusions of the detailed chemical kinetics (Task 2) as verified by high temperature testing (Task 3) and Blade path CFD (Task 1) tasks. The second choice design option (vane 2 reheat after vane 1 reheat) is also validated in all tasks. A conceptual design and next recommended development tasks are presented.

  13. Bounds on very low reheating scenarios after Planck

    NASA Astrophysics Data System (ADS)

    de Salas, P. F.; Lattanzi, M.; Mangano, G.; Miele, G.; Pastor, S.; Pisanti, O.

    2015-12-01

    We consider the case of very low reheating scenarios [TRH˜O (MeV ) ] with a better calculation of the production of the relic neutrino background (with three-flavor oscillations). At 95% confidence level, a lower bound on the reheating temperature TRH>4.1 MeV is obtained from big bang nucleosynthesis, while TRH>4.7 MeV from Planck data (allowing neutrino masses to vary), the most stringent bound on the reheating temperature to date. Neutrino masses as large as 1 eV are possible for very low reheating temperatures.

  14. Leptogenesis and reheating in complex hybrid inflation

    SciTech Connect

    Martinez-Prieto, Carlos; Delepine, David; Urena-Lopez, L. Arturo

    2010-02-01

    We study the transformation into a baryon asymmetry of a charge initially stored in a complex (waterfall) scalar field at the end of a hybrid inflation phase as described by Delepine, Martinez, and Urena-Lopez [Phys. Rev. Lett. 98, 161302 (2007)]. The waterfall field is coupled to right-handed neutrinos, and is also responsible for their Majorana masses. The charge is finally transferred to the leptons of the standard model through the decay of the right-handed neutrinos without introducing new CP violating interactions. Other needed processes, like the decay of the inflaton field and the reheating of the Universe, are also discussed in detail.

  15. INTERIOR VIEW SHOWING QBOP FURNACE IN BLOW. OXYGEN AND NATURAL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING Q-BOP FURNACE IN BLOW. OXYGEN AND NATURAL GAS ARE BLOWN INTO THE FURNACE THROUGH THE TUYERES TO CHARGE 460,000 LBS. OF HOT METAL, 100,000 LBS. OF SCRAP WITH 30,000 LBS. OF LIME. BLOW TIME IS 16 MINUTES. THE TIME TO BLOW AND TAP THE FURNACES OF THE RESULTING 205,000 TONS OF STEEL AND SLAG IS 35 MINUTES. - U.S. Steel, Fairfield Works, Q-Bop Furnace, North of Valley Road & West of Ensley, Pleasant Grove Road, Fairfield, Jefferson County, AL

  16. TRP0033 - PCI Coal Combustion Behavior and Residual Coal Char Carryover in the Blast Furnace of 3 American Steel Companies during Pulverized Coal Injection (PCI) at High Rates

    SciTech Connect

    Veena Sahajwalla; Sushil Gupta

    2005-04-15

    Combustion behavior of pulverized coals (PC), gasification and thermal annealing of cokes were investigated under controlled environments. Physical and chemical properties of PCI, coke and carbon residues of blast furnace dust/sludge samples were characterized. The strong influence of carbon structure and minerals on PCI reactivity was demonstrated. A technique to characterize char carryover in off gas emissions was established.

  17. Profiles in garbage: Steel cans

    SciTech Connect

    Miller, C.

    1998-02-01

    Steel mills are the largest market for steel cans. Integrated mills use the basic oxygen process to manufacture tinplate, appliances, car bodies, and steel framing. Electric arc furnaces use 100% scrap to produce steel shapes such as railroad ties and bridge spans. Electric arc furnaces are more geographically diverse and tend to have smaller capacities than basic oxygen furnaces. Detinners remove the tin from steel cans for resale to tin using industries. With less tin use in steel cans, the importance of the detinning market has declined substantially. Foundries use scrap as a raw material in making castings and molds for industrial users.

  18. Equation-of-state parameter for reheating

    NASA Astrophysics Data System (ADS)

    Muñoz, Julian B.; Kamionkowski, Marc

    2015-02-01

    Constraints to the parameters of inflation models are often derived assuming some plausible range for the number—e.g., Nk=46 to Nk=60 —of e -folds of inflation that occurred between the time that our current observable Universe exited the horizon and the end of inflation. However, that number is, for any specific inflaton potential, related to an effective equation-of-state parameter wre and temperature Tre, for reheating. Although the physics of reheating is highly uncertain, there is a finite range of reasonable values for wre. Here we show that, by restricting wre to this range, more stringent constraints to inflation-model parameters can be derived than those obtained from the usual procedure. To do so, we focus in this work in particular on natural inflation and inflation with a Higgs-like potential and on power-law models as limiting cases of those. As one example, we show that the lower limit to the tensor-to-scalar ratio r , derived from current measurements of the scalar spectral index, is about 20%-25% higher (depending on the model) with this procedure than with the usual approach.

  19. Furnace afterburner

    SciTech Connect

    Angelo, J.F. II

    1987-01-13

    An afterburner is described for the exhaust effluvia of a furnace, which exhaust contains combustible material, the afterburner comprising: a. an elongated, generally cylindrical combustion chamber having an inlet for the exhaust at or adjacent one end thereof, and an outlet at or adjacent its other end, b. means operable to induce a draft through the combustion chamber from its inlet to its outlet, c. a series of air nozzles disposed to direct jets of air into the interior of the combustion chamber. Certain nozzles are arranged to direct air jets into the combustion chamber substantially tangentially thereto in a clockwise direction, and the remainder of the nozzles and arranged to direct air jets into the chamber substantially tangentially thereto in a counter-clockwise direction, whereby to induce turbulence within the chamber to intermix the air and the exhaust thoroughly, and d. means operable to deliver air to the air nozzles.

  20. Low reheating temperatures in monomial and binomial inflationary models

    NASA Astrophysics Data System (ADS)

    Rehagen, Thomas; Gelmini, Graciela B.

    2015-06-01

    We investigate the allowed range of reheating temperature values in light of the Planck 2015 results and the recent joint analysis of Cosmic Microwave Background (CMB) data from the BICEP2/Keck Array and Planck experiments, using monomial and binomial inflationary potentials. While the well studied phi2 inflationary potential is no longer favored by current CMB data, as well as phip with p>2, a phi1 potential and canonical reheating (0wre=) provide a good fit to the CMB measurements. In this last case, we find that the Planck 2015 68% confidence limit upper bound on the spectral index, ns, implies an upper bound on the reheating temperature of Trelesssim 6× 1010 GeV, and excludes instantaneous reheating. The low reheating temperatures allowed by this model open the possibility that dark matter could be produced during the reheating period instead of when the Universe is radiation dominated, which could lead to very different predictions for the relic density and momentum distribution of WIMPs, sterile neutrinos, and axions. We also study binomial inflationary potentials and show the effects of a small departure from a phi1 potential. We find that as a subdominant phi2 term in the potential increases, first instantaneous reheating becomes allowed, and then the lowest possible reheating temperature of Tre=4 MeV is excluded by the Planck 2015 68% confidence limit.

  1. Reheating, multifield inflation and the fate of the primordial observables

    SciTech Connect

    Leung, Godfrey; Tarrant, Ewan R.M.; Copeland, Edmund J.; Byrnes, Christian T. E-mail: ppxet@nottingham.ac.uk E-mail: ed.copeland@nottingham.ac.uk

    2012-09-01

    We study the effects of perturbative reheating on the evolution of the curvature perturbation ζ, in two-field inflation models. We use numerical methods to explore the sensitivity of f{sub NL}, n{sub ζ} and r to the reheating process, and present simple qualitative arguments to explain our results. In general, if a large non-Gaussian signal exists at the start of reheating, it will remain non-zero at the end of reheating. Unless all isocurvature modes have completely decayed before the start of reheating, we find that the non-linearity parameter, f{sub NL}, can be sensitive to the reheating timescale, and that this dependence is most appreciable for 'runaway' inflationary potentials that only have a minimum in one direction. For potentials with a minimum in both directions, f{sub NL} can also be sensitive to reheating if a mild hierarchy exists between the decay rates of each field. Within the class of models studied, we find that the spectral index n{sub ζ}, is fairly insensitive to large changes in the field decay rates, indicating that n{sub ζ} is a more robust inflationary observable, unlike the non-linearity parameter f{sub NL}. Our results imply that the statistics of ζ, especially f{sub NL}, can only be reliably used to discriminate between models of two-field inflation if the physics of reheating are properly accounted for.

  2. Material and cleaning options for cyclic reheat systems

    SciTech Connect

    Rosenberg, H.S.; Koch, G.H.; Krause, H.H.; Brockway, M.C. ); Keeth, R.J.; Ireland, P.A. . Stearns-Roger Div.)

    1990-03-01

    A cyclic reheat system employing tube-type heat exchangers can be used to transfer heat from the inlet flue gas to the outlet flue gas of a wet flue gas desulfurization (FGD) system. Because of the particularly aggressive environment in the heat extraction zone for plants burning high-sulfur coal, corrosion of the tubes can present a serious problem. An inlet gas heat exchanger (heat extractor) test apparatus was built and installed on a slipstream taken after the precipitator of a high-sulfur coal-fired power plant in order to test various tube materials and cleaning methods. The performance of metal and nonmetallic tubes was evaluated during six separate exposure periods that included two temperatures (175 and 205{degree}F, 79 and 96{degree}C) and two cleaning methods (water washing and steam soot blowing). Water washing was performed at two frequencies (1 min/24 hr and 1 min/ 4 hr) and, during one period, the tubes were not cleaned at all. Steam soot blowing was performed at a frequency of 15 sec/3 hr. The present report summarizes the results obtained from the last three exposure periods. Alloys selected for testing were of the following types: (1) austenitic, ferritic, and duplex stainless steels, and (2) nickel-base alloys. Teflon, graphite, silicon carbide, and Crystar were also tested. 12 refs., 36 figs., 9 tabs.

  3. Reheating the D-brane universe via instant preheating

    SciTech Connect

    Panda, Sudhakar; Sami, M.; Thongkool, I.

    2010-05-15

    We investigate a possibility of reheating in a scenario of D-brane inflation in a warped deformed conifold background which includes perturbative corrections to throat geometry sourced by a chiral operator of dimension 3/2 in the conformal field theory. The effective D-brane potential, in this case, belongs to the class of nonoscillatory models of inflation for which the conventional reheating mechanism does not work. We find that gravitational particle production is inefficient and leads to reheating temperature of the order of 10{sup 8} GeV. We show that instant preheating is quite suitable to the present scenario and can easily reheat the universe to a temperature which is higher by about 3 orders of magnitude than its counterpart associated with gravitational particle production. The reheating temperature is shown to be insensitive to a particular choice of inflationary parameters suitable to observations.

  4. Modified Claus furnace

    SciTech Connect

    Reed, R.L.

    1986-03-11

    A Claus thermal conversion furnace is described comprising a primary furnace chamber, a burner in the primary furnace chamber, an oxidant containing gas supply inlet connected to the burner, a hydrogen sulfide containing gas supply conduit connected to the burner, an outlet extending from the furnace, a secondary reaction chamber in heat but not gas exchange relationship with the primary furnace chamber, the secondary reaction chamber extending through the length of the primary furnace chamber to a point in the outlet extending from the furnace, a hydrogen sulfide decomposing catalyst in the secondary reaction chamber, a hydrogen sulfide containing gas supply conduit connected to the secondary reaction chamber.

  5. Minimizing Reheat Energy Use in Laboratories

    SciTech Connect

    Frenze, David; Mathew, Paul; Morehead, Michael; Sartor, Dale; Starr Jr., William

    2005-11-29

    HVAC systems that are designed without properly accounting for equipment load variation across laboratory spaces in a facility can significantly increase simultaneous heating and cooling, particularly for systems that use zone reheat for temperature control. This best practice guide describes the problem of simultaneous heating and cooling resulting from load variations, and presents several technological and design process strategies to minimize it. This guide is one in a series created by the Laboratories for the 21st century ('Labs21') program, a joint program of the U.S. Environmental Protection Agency and U.S. Department of Energy. Geared towards architects, engineers, and facilities managers, these guides provide information about technologies and practices to use in designing, constructing, and operating safe, sustainable, high-performance laboratories.

  6. Chilly dark sectors and asymmetric reheating

    NASA Astrophysics Data System (ADS)

    Adshead, Peter; Cui, Yanou; Shelton, Jessie

    2016-06-01

    In a broad class of theories, the relic abundance of dark matter is determined by interactions internal to a thermalized dark sector, with no direct involvement of the Standard Model (SM). We point out that these theories raise an immediate cosmological question: how was the dark sector initially populated in the early universe? Motivated in part by the difficulty of accommodating large amounts of entropy carried in dark radiation with cosmic microwave background measurements of the effective number of relativistic species at recombination, N eff , we aim to establish which admissible cosmological histories can populate a thermal dark sector that never reaches thermal equilibrium with the SM. The minimal cosmological origin for such a dark sector is asymmetric reheating, when the same mechanism that populates the SM in the early universe also populates the dark sector at a lower temperature. Here we demonstrate that the resulting inevitable inflaton-mediated scattering between the dark sector and the SM can wash out a would-be temperature asymmetry, and establish the regions of parameter space where temperature asymmetries can be generated in minimal reheating scenarios. Thus obtaining a temperature asymmetry of a given size either restricts possible inflaton masses and couplings or necessitates a non-minimal cosmology for one or both sectors. As a side benefit, we develop techniques for evaluating collision terms in the relativistic Boltzmann equation when the full dependence on Bose-Einstein or Fermi-Dirac phase space distributions must be retained, and present several new results on relativistic thermal averages in an appendix.

  7. VIEW OF THE #67 HOLDING FURNACE POURING AT #04 COPPER ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF THE #67 HOLDING FURNACE POURING AT #04 COPPER STATION IN THE CASTING SHOP. (OTHER UNITS MELT BRASS ALLOYS.) THIS IS THE SOUTHERNMOST FURNACE OF THE FOUR PRESENTLY IN SITU. THE CURRENT CASTING SHOP WAS CONSTRUCTED DURING THE EARLY 1970'S, REPLACING THE ORIGINAL PRE-WWI FACILITY. STATIONS #02, 03, AND 04 EACH CONSIST OF A HOLDER FLANKED BY A PAIR OF 800 KW ELECTRIC MELTERS. THE HOLDER IS REHEATED AT 85,000 LBS. SHAKER BOX, LOCATED AT THE REAR OF EACH MELTER SUPPLY THE MIXTURE OF INGREDIENTS REQUIRED FOR EACH PARTICULAR ALLOY. ONE MEMBER OF THE THREE-MAN CASTING TEAMS IS RESPONSIBLE FOR SHAKING METAL INTO THE MELTERS. IN THE LOWER RIGHT ARE SHOWN THE MOLD STORAGE AREA AND THE FURNACE BUILDERS' AREA FOR CHIPPING AND REBRICKING OFF-LINE UNITS. - American Brass Foundry, 70 Sayre Street, Buffalo, Erie County, NY

  8. 11. SOUTHWEST VIEW OF BASIC OXYGEN FURNACES No. 1 AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. SOUTHWEST VIEW OF BASIC OXYGEN FURNACES No. 1 AND No. 2 ON THE OPERATING FLOOR OF THE FURNACE AISLE IN THE BOP SHOP - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  9. Looking east at the basic oxygen furnace building with gas ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Looking east at the basic oxygen furnace building with gas cleaning plants in foreground on the left and the right side of the furnace building. - U.S. Steel Edgar Thomson Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Braddock, Allegheny County, PA

  10. 9. GENERAL INTERIOR VIEW OF THE VERTICAL FURNACE BUILDING (PART ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    9. GENERAL INTERIOR VIEW OF THE VERTICAL FURNACE BUILDING (PART OF MACHINE SHOP No. 2). TWO FURNACES, WITH THEIR SUPPORT FRAMEWORK, ARE VISIBLE TO THE RIGHT. THE TALL STRUCTURE IN THE CENTER TOWARD THE BACKGROUND IS THE VERTICAL QUENCH TOWER. - U.S. Steel Homestead Works, Machine Shop No. 2, Along Monongahela River, Homestead, Allegheny County, PA

  11. 12. INTERIOR VIEW OF SINGLE BAY SLOTTED TYPE FURNACE (LEFT) ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. INTERIOR VIEW OF SINGLE BAY SLOTTED TYPE FURNACE (LEFT) AND CHAMBERSBURG DROP HAMMER OPERATED BY JEFF HOHMAN (RIGHT); THE FURNACE IS USED TO PRE-HEAT THE STEEL PRIOR TO FORGING, TOOL IS POST HOLE DIGGER WITH TAMPING BAR - Warwood Tool Company, Foot of Nineteenth Street, Wheeling, Ohio County, WV

  12. 15. Photocopied June 1978. WHEEL HOUSE RUINS OF 'NEW' FURNACE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. Photocopied June 1978. WHEEL HOUSE RUINS OF 'NEW' FURNACE. SEGMENT GEAR REMNANTS VISIBLE STANDING IN WHEEL PIT IN FOREGROUND. SOURCE: MCINTYRE DEVELOPMENT, NL INDUSTRIES, TAHAWUS, N.Y. - Adirondack Iron & Steel Company, New Furnace, Hudson River, Tahawus, Essex County, NY

  13. 11. Photocopied June 1978. HOT BLAST STOVE ON 'NEW' FURNACE. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    11. Photocopied June 1978. HOT BLAST STOVE ON 'NEW' FURNACE. NOTE DOWNCOMER ON LEFT AND DAMPERS ON CHIMNEYS. CA. 1906. SOURCE: MACINTYRE DEVELOPMENT, NL INDUSTRIES, TAHAWUS, N.Y. - Adirondack Iron & Steel Company, New Furnace, Hudson River, Tahawus, Essex County, NY

  14. VIEW FROM THE SOUTH OF THE #2 BLAST FURNACE AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE SOUTH OF THE #2 BLAST FURNACE AND CASTING SEED ON THE LEFT, THE #1 BLAST FURNACE AND CASTING SHED ON THE RIGHT, AND THE STOVES, BOILERS, AND AUXILIARY EQUIPMENT IN THE CENTER. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  15. 47. No. 4 hot blast stove, furnace "A", showing checkerwork ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    47. No. 4 hot blast stove, furnace "A", showing checkerwork askew after collapse of support posts. Note pattern of checkerwork refractories. looking west - Rouge Steel Company, 3001 Miller Road, Dearborn, MI

  16. 1. EXTERIOR VIEW LOOKING NORTHWEST AT BATCH FURNACE BUILDING, 22' ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    1. EXTERIOR VIEW LOOKING NORTHWEST AT BATCH FURNACE BUILDING, 22' BAR MILL BUILDING, AND 22 BAR MILL MOTOR ROOM. - U.S. Steel Duquesne Works, 22-Inch Bar Mill, Along Monongahela River, Duquesne, Allegheny County, PA

  17. 8. QUENCHING MECHANISM FOR THE CONTINUOUS ELECTRIC FURNACE HEAT TREATING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    8. QUENCHING MECHANISM FOR THE CONTINUOUS ELECTRIC FURNACE HEAT TREATING LINE AT THE HEAT TREATMENT PLANT OF THE DUQUESNE WORKS. - U.S. Steel Duquesne Works, Heat Treatment Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  18. 38. DETAIL OF COOLING WATER BOOSTER PUMP FOR OXYGEN FURNACES, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. DETAIL OF COOLING WATER BOOSTER PUMP FOR OXYGEN FURNACES, LANCES, AND FUME HOODS IN THE GAS WASHER PUMP HOUSE LOOKING EAST. - U.S. Steel Duquesne Works, Basic Oxygen Steelmaking Plant, Along Monongahela River, Duquesne, Allegheny County, PA

  19. INTERIOR VIEW LOOKING EAST, SHOWING HEROULT NO. 2 FURNACE (ca. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING EAST, SHOWING HEROULT NO. 2 FURNACE (ca. 1920) AND DETAIL OF CABLES AND BUS BARS (which convey power to electrodes) - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  20. INTERIOR VIEW LOOKING SOUTHWEST SHOWING NO. 1 FURNACE. TO RIGHT ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING SOUTHWEST SHOWING NO. 1 FURNACE. TO RIGHT ARE D.C. MOTORS (which raise and lower the bus bars) - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  1. INTERIOR VIEW LOOKING SOUTHWEST, SHOWING HEROULT NO. 2 FURNACE (ca. ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW LOOKING SOUTHWEST, SHOWING HEROULT NO. 2 FURNACE (ca. 1920) AND DC MOTORS (which raise and lower the bus bars) - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  2. 38. Base of No. 2 Furnace showing iron runner to ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    38. Base of No. 2 Furnace showing iron runner to ladle car on floor of casting shed. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  3. 39. Detail view of No. 2 Furnace iron runner; rod ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    39. Detail view of No. 2 Furnace iron runner; rod or poker at right was used to unplug iron notch. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  4. 102. Giullotine type gate (inclosed position to regulate furnace exhaust ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    102. Giullotine type gate (inclosed position to regulate furnace exhaust gases to stoves during heating cycle. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  5. 19. DETAILED OBLIQUE VIEW SOUTHSOUTHEAST OF FURNACE 2, SHOWING PLATFORM ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    19. DETAILED OBLIQUE VIEW SOUTH-SOUTHEAST OF FURNACE 2, SHOWING PLATFORM AT UPPER LEFT HOLDING PULLEY SYSTEM AND ELECTRIC MOTOR TO ACTIVATE DOORS. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  6. 15. DETAILED OBLIQUE VIEW SOUTHWEST OF FURNACE 1, SHOWING COUNTERWEIGHTED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. DETAILED OBLIQUE VIEW SOUTHWEST OF FURNACE 1, SHOWING COUNTER-WEIGHTED PIVOT ARMS TO RAISE AND LOWER DOORS. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  7. 21. DETAILED FRONTAL VIEW WEST OF FURNACE 2, SHOWING MOUTHS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    21. DETAILED FRONTAL VIEW WEST OF FURNACE 2, SHOWING MOUTHS WITH ROLLERS FOR MOVING TRAYS IN AND OUT OF THE OVENS. - Vulcan Crucible Steel Company, Building No. 3, 100 First Street, Aliquippa, Beaver County, PA

  8. 13. Blast furnace plant embraces the east bank of the ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    13. Blast furnace plant embraces the east bank of the Cuyahoga River. Plant was established in 1881 by the Cleveland Rolling Mill Co. It was absorbed by the American Steel and Wire Co. in 1899 and, two years later, by the U.S. Steel Corp., which closed it in 1978. View looking north. - Central Furnaces, 2650 Broadway, east bank of Cuyahoga River, Cleveland, Cuyahoga County, OH

  9. Unification models with reheating via primordial black holes

    NASA Astrophysics Data System (ADS)

    Hidalgo, J. C.; Ureña-López, L. Arturo; Liddle, Andrew R.

    2012-02-01

    We study the possibility of reheating the universe through the evaporation of primordial black holes created at the end of inflation. This is shown to allow for the unification of inflation with dark matter or dark energy, or both, under the dynamics of a single scalar field. We determine the necessary conditions to recover the standard big bang by the time of nucleosynthesis after reheating through black holes.

  10. Low reheating temperatures in monomial and binomial inflationary models

    SciTech Connect

    Rehagen, Thomas; Gelmini, Graciela B.

    2015-06-23

    We investigate the allowed range of reheating temperature values in light of the Planck 2015 results and the recent joint analysis of Cosmic Microwave Background (CMB) data from the BICEP2/Keck Array and Planck experiments, using monomial and binomial inflationary potentials. While the well studied ϕ{sup 2} inflationary potential is no longer favored by current CMB data, as well as ϕ{sup p} with p>2, a ϕ{sup 1} potential and canonical reheating (w{sub re}=0) provide a good fit to the CMB measurements. In this last case, we find that the Planck 2015 68% confidence limit upper bound on the spectral index, n{sub s}, implies an upper bound on the reheating temperature of T{sub re}≲6×10{sup 10} GeV, and excludes instantaneous reheating. The low reheating temperatures allowed by this model open the possibility that dark matter could be produced during the reheating period instead of when the Universe is radiation dominated, which could lead to very different predictions for the relic density and momentum distribution of WIMPs, sterile neutrinos, and axions. We also study binomial inflationary potentials and show the effects of a small departure from a ϕ{sup 1} potential. We find that as a subdominant ϕ{sup 2} term in the potential increases, first instantaneous reheating becomes allowed, and then the lowest possible reheating temperature of T{sub re}=4 MeV is excluded by the Planck 2015 68% confidence limit.

  11. Energy use in the U.S. steel industry: a historical perspective and future opportunities

    SciTech Connect

    Stubbles, John

    2000-09-01

    The U.S. steel industry has taken enormous strides over the past decades to reduce its energy consumption; since the end of World War II, the industry has reduced its energy intensity (energy use per shipped ton) by 60 percent. Between 1990 and 1998 alone, intensity has dropped from 20 to 18 million Btu (MBtu) per ton. This figure is projected to decrease to 15 MBtu/ton by 2010 with an asymptotic trend towards 14 MBtu/ton. Domestic shipments are projected to flatten out over the next decade to around 105 million tons which means that total energy consumption will also decrease. Historically, the steel industry has accounted for about 6 percent of U.S. energy consumption. Today, that figure is less than 2 percent and will decrease further to 1.5 percent by 2010. The primary causes for the decrease in energy consumption since WWII are: The use of pellets in the blast furnace and the application of new technology in the ironmaking process to further reduce fuel rates per net ton of hot metal (NTHM); The total replacement of the open hearth process by basic oxygen and electric furnaces; The almost total replacement of ingot casting by continuous casting (which improved yield dramatically and thus reduced the tons of raw steel required per ton of shipments); and The growth of the electric furnace sector of the industry at the expense of hot metal-based processes (which has also stimulated scrap recycling so that about 55 percent of ''new'' steel is now melted from scrap steel). This report focuses on the concept of good practices (i.e., those that are sustainable and can use today's technology). If all the industry could operate on this basis, the additional savings per ton could total 2 MBtu, As further restructuring occurs and the swing from hot metal-based to electric furnace-based production continues, the average consumption will approach the good practice energy per ton. Further savings will accrue through new technology, particularly in the areas of reduced blast

  12. Moisture Separator Reheater for NPP Turbines

    NASA Astrophysics Data System (ADS)

    Manabe, Jun; Kasahara, Jiro

    This paper introduces the development of the current model Moisture Separator Reheater (MSR) for nuclear power plant (NPP) turbines, commercially placed in service in the period 1984-1997, focusing on the mist separation performance of the MSR along with drainage from heat exchanger tubes. A method of predicting the mist separation performance was devised first based on the observation of mist separation behaviors under an air-water test. Then the method was developed for the application to predict under the steam conditions, followed by the verification in comparison with the actual results of a steam condition test. The instability of tube drainage associated with both sub-cooling and temperature oscillation might adversely affect the seal welding of tubes to tube sheet due to thermal fatigue. The instability was measured on an existing unit to clarify behaviors and the development of a method to suppress them. Both methods were applied to newly constructed units and the effectiveness of the methods was demonstrated.

  13. Reheating in the presence of inhomogeneous noise

    NASA Astrophysics Data System (ADS)

    Zanchin, V.; Maia, A., Jr.; Craig, W.; Brandenberger, R.

    1999-07-01

    Explosive particle production due to parametric resonance is a crucial feature of reheating in inflationary cosmology. Coherent oscillations of the inflaton field lead to a periodically varying mass in the evolution equation of matter and gravitational fluctuations and often induce a parametric resonance instability. In a previous paper [V. Zanchin et al., Phys. Rev. D 57, 4651 (1998)] it was shown that homogeneous (i.e. space-independent) noise leads to an increase of the generalized Floquet exponent for all modes, at least if the noise is temporally uncorrelated. Here we extend the results to the physically more realistic case of spatially inhomogeneous noise. We demonstrate-modulo some mathematical fine points which are addressed in a companion paper-that the Floquet exponent is a non-decreasing function of the amplitude of the noise. We provide numerical evidence for an even stronger statement, namely that in the presence of inhomogeneous noise, the Floquet exponent of each mode is larger than the maximal Floquet exponent of the system in the absence of noise.

  14. Inflation and reheating in spontaneously generated gravity

    SciTech Connect

    Cerioni, A.; Tronconi, A.; Venturi, G.; Finelli, F.

    2010-06-15

    Inflation is studied in the context of induced gravity (IG) {gamma}{sigma}{sup 2}R, where R is the Ricci scalar, {sigma} a scalar field and {gamma} a dimensionless constant, and diverse symmetry-breaking potentials V({sigma}) are considered. In particular we compared the predictions for Landau-Ginzburg and Coleman-Weinberg type potentials and their possible generalizations with the most recent data. We find that large field inflation generally leads to fewer constraints on the parameters and the shape of the potential whereas small field inflation is more problematic and, if viable, implies more constraints, in particular, on the parameter {gamma}. We also examined the reheating phase and obtained an accurate analytical solution for the dynamics of the inflaton and the Hubble parameter by using a multiple scale analysis. The solutions were then used to study the average expansion of the Universe, the average equation of state for the scalar field and both the perturbative and resonant decays of the inflaton field.

  15. Device and Container for Reheating and Sterilization

    NASA Technical Reports Server (NTRS)

    Sastry, Sudhir K.; Heskitt, Brian F.; Jun, Soojin; Marcy, Joseph E.; Mahna, Ritesh

    2012-01-01

    Long-duration space missions require the development of improved foods and novel packages that do not represent a significant disposal issue. In addition, it would also be desirable if rapid heating technologies could be used on Earth as well, to improve food quality during a sterilization process. For this purpose, a package equipped with electrodes was developed that will enable rapid reheating of contents via ohmic heating to serving temperature during space vehicle transit. Further, the package is designed with a resealing feature, which enables the package, once used, to contain and sterilize waste, including human waste for storage prior to jettison during a long-duration mission. Ohmic heating is a technology that has been investigated on and off for over a century. Literature indicates that foods processed by ohmic heating are of superior quality to their conventionally processed counterparts. This is due to the speed and uniformity of ohmic heating, which minimizes exposure of sensitive materials to high temperatures. In principle, the material may be heated rapidly to sterilization conditions, cooled rapidly, and stored. The ohmic heating device herein is incorporated within a package. While this by itself is not novel, a reusable feature also was developed with the intent that waste may be stored and re-sterilized within the packages. These would then serve a useful function after their use in food processing and storage. The enclosure should be designed to minimize mass (and for NASA's purposes, Equivalent System Mass, or ESM), while enabling the sterilization function. It should also be electrically insulating. For this reason, Ultem high-strength, machinable electrical insulator was used.

  16. Reheating in supersymmetric high scale inflation

    SciTech Connect

    Allahverdi, Rouzbeh; Mazumdar, Anupam

    2007-11-15

    Motivated by our earlier work, we analyze how the inflaton decay reheats the Universe within supersymmetry. In a nonsupersymmetric case the inflaton usually decays via preheating unless its couplings to other fields are very small. Naively one would expect that supersymmetry enhances bosonic preheating as it introduces new scalars such as squarks and sleptons. On the contrary, we point out that preheating is unlikely within supersymmetry. The reason is that flat directions in the scalar potential, classified by gauge-invariant combinations of slepton and squark fields, are generically displaced towards a large vacuum expectation value (VEV) in the early Universe. They induce supersymmetry preserving masses to the inflaton decay products through the standard model Yukawa couplings, which kinematically blocks preheating for VEVs>10{sup 13} GeV. The decay will become allowed only after the flat directions start oscillating, and once the flat direction VEV is sufficiently redshifted. For models with weak scale supersymmetry, this generically happens at a Hubble expansion rate: H{approx_equal}(10{sup -3}-10{sup -1}) TeV, at which time the inflaton decays in the perturbative regime. This is to our knowledge the first analysis where the inflaton decay to the standard model particles is treated properly within supersymmetry. There are a number of important consequences: no overproduction of dangerous supersymmetric relics (particularly gravitinos), no resonant excitation of superheavy dark matter, and no nonthermal leptogenesis through nonperturbative creation of the right-handed (s)neutrinos. Finally supersymmetric flat directions can even spoil hybrid inflation altogether by not allowing the auxiliary field to become tachyonic.

  17. Influence of reheating on the trispectrum and its scale dependence

    SciTech Connect

    Leung, Godfrey; Tarrant, Ewan R. M.; Copeland, Edmund J.; Byrnes, Christian T. E-mail: ppxet@nottingham.ac.uk E-mail: ed.copeland@nottingham.ac.uk

    2013-08-01

    We study the evolution of the non-linear curvature perturbation during perturbative reheating, and hence how observables evolve to their final values which we may compare against observations. Our study includes the evolution of the two trispectrum parameters, g{sub NL} and τ{sub NL}, as well as the scale dependence of both f{sub NL} and τ{sub NL}. In general the evolution is significant and must be taken into account, which means that models of multifield inflation cannot be compared to observations without specifying how the subsequent reheating takes place. If the trispectrum is large at the end of inflation, it normally remains large at the end of reheating. In the classes of models we study, it remains very hard to generate τ{sub NL} >> f{sub NL}{sup 2}, regardless of the decay rates of the fields. Similarly, for the classes of models in which g{sub NL} ≅ τ{sub NL} during slow-roll inflation, we find the relation typically remains valid during reheating. Therefore it is possible to observationally test such classes of models without specifying the parameters of reheating, even though the individual observables are sensitive to the details of reheating. It is hard to generate an observably large g{sub NL} however. The runnings, n{sub f{sub N{sub L}}} and n{sub τ{sub N{sub L}}}, tend to satisfy a consistency relation n{sub τ{sub N{sub L}}} = (3/2)n{sub f{sub N{sub L}}} regardless of the reheating timescale, but are in general too small to be observed for the class of models considered.

  18. Heat treatment furnace

    DOEpatents

    Seals, Roland D; Parrott, Jeffrey G; DeMint, Paul D; Finney, Kevin R; Blue, Charles T

    2014-10-21

    A furnace heats through both infrared radiation and convective air utilizing an infrared/purge gas design that enables improved temperature control to enable more uniform treatment of workpieces. The furnace utilizes lamps, the electrical end connections of which are located in an enclosure outside the furnace chamber, with the lamps extending into the furnace chamber through openings in the wall of the chamber. The enclosure is purged with gas, which gas flows from the enclosure into the furnace chamber via the openings in the wall of the chamber so that the gas flows above and around the lamps and is heated to form a convective mechanism in heating parts.

  19. Effect of stress and temperature on mode of fracture after reheat cracking

    SciTech Connect

    Ferraresi, V.A.; Exaltacao Trevisan, R. da

    1996-12-01

    The phenomenon of stress-relief cracking or reheat cracking can occur in the heat affected zones (HAZ) or weld fillet during Post Weld Heat Treatment (PWHT). The parts of the HAZ most susceptible to reheat cracking are the coarse-grained regions which result from heating at elevated temperatures in the austenitic region. The aim of the research is to study the effect of stress and temperature during PWHT for stress relief on modes of fractures in High Strength Low Alloy (HSLA) steel produced commercially. The Modified Implant Test was applied along with simulation of thermal cycles typically used for stress-relief treatment of welded components. Basically two different modes of fracture have been identified on basis of fracture appearance. For the temperature range of 500 to 600C, under conditions of high and low stresses, a low-ductility intergranular fracture mode (brittle decohesion) was observed and fracture surfaces were characterized by almost featureless facets. At higher temperatures (680 C) and lower stresses, the fractures were slightly more ductile and occurred by creep cavitation on the grain boundaries. Although intergranular, these fractures were basically dimpled due to coalescence of individual creep cavities. Surfaces of fractures were examined by scanning electron microscopy. Tests with varying initial loads and different heat-treatment temperatures were realized in order to render separation of stress and temperature effects. It was observed that fracture mode depends mainly on the temperature level rather than on stress range.

  20. Research, Development, and Field Testing of Thermochemical Recuperation for High Temperature Furnace

    SciTech Connect

    Kurek, Harry; Kozlov, Aleksandr

    2014-03-31

    Gas Technology Institute (GTI) evaluated the technical and economic feasibility of utilizing a non-catalytic ThermoChemical Recuperation System (TCRS) to recover a significant amount of energy from the waste gases of natural gas fired steel reheat furnaces. The project was related to DOE-AMO’s (formerly known as ITP) one of the technical areas of interest: Technologies to improve energy efficiency and reduce the carbon footprint of equipment currently used in energy-intensive industries such as iron and steel, and reduce by at least 30% energy consumption and carbon dioxide emission compared to the conventional technologies. ThermoChemical Recuperation (TCR) is a technique that recovers sensible heat in the exhaust gas from an industrial process, furnace, engine etc., when a hydrocarbon fuel is used for combustion. TCR enables waste heat recovery by both combustion air preheat and hydrocarbon fuel (natural gas, for example) reforming into a higher calorific fuel. The reforming process uses hot flue gas components (H2O and CO2) or steam to convert the fuel into a combustible mixture of hydrogen (H2), carbon monoxide (CO), and some unreformed hydrocarbons (CnHm). Reforming of natural gas with recycled exhaust gas or steam can significantly reduce fuel consumption, CO2 emissions and cost as well as increase process thermal efficiency. The calorific content of the fuel can be increased by up to ~28% with the TCR process if the original source fuel is natural gas. In addition, the fuel is preheated during the TCR process adding sensible heat to the fuel. The Research and Development work by GTI was proposed to be carried out in three Phases (Project Objectives). • Phase I: Develop a feasibility study consisting of a benefits-derived economic evaluation of a ThermoChemical Recuperation (TCR) concept with respect to high temperature reheat furnace applications within the steel industry (and cross-cutting industries). This will establish the design parameters and

  1. CMB and reheating constraints to α -attractor inflationary models

    NASA Astrophysics Data System (ADS)

    Eshaghi, Mehdi; Zarei, Moslem; Riazi, Nematollah; Kiasatpour, Ahmad

    2016-06-01

    After Planck 2013, a broad class of inflationary models called α -attractors was developed which has universal observational predictions. For small values of the parameter α , the models have good consistency with the recent cosmic microwave background data. In this work, we first calculate analytically (and verify numerically) the predictions of these models for spectral index, ns, and tensor-to-scalar ratio, r , and then, using BICEP2/Keck 2015 and Planck 2015 data, we impose constraints on α -attractors. Then, we study the reheating for α -attractors. The reheating temperature, Tre, and the number of e-folds during reheating, Nre, are calculated as functions of ns. Using these results, we determine the range of the free parameters of two classes of α -attractors which satisfy the constraints of recent cosmic microwave background data.

  2. Information gain on reheating: The one bit milestone

    NASA Astrophysics Data System (ADS)

    Martin, Jérôme; Ringeval, Christophe; Vennin, Vincent

    2016-05-01

    We show that the Planck 2015 and BICEP2/KECK measurements of the cosmic microwave background (CMB) anisotropies provide together an information gain of 0.82 ±0.13 bits on the reheating history over all slow-roll single-field models of inflation. This corresponds to a 40% improvement compared to the Planck 2013 constraints on the reheating. Our method relies on an exhaustive CMB data analysis performed over nearly 200 models of inflation to derive the Kullback-Leibler entropy between the prior and the fully marginalized posterior of the reheating parameter. This number is a weighted average by the Bayesian evidence of each model to explain the data thereby ensuring its fairness and robustness.

  3. Nonperturbative dynamics of reheating after inflation: A review

    NASA Astrophysics Data System (ADS)

    Amin, Mustafa A.; Hertzberg, Mark P.; Kaiser, David I.; Karouby, Johanna

    2015-12-01

    Our understanding of the state of the universe between the end of inflation and big bang nucleosynthesis (BBN) is incomplete. The dynamics at the end of inflation are rich and a potential source of observational signatures. Reheating, the energy transfer between the inflaton and Standard Model fields (possibly through intermediaries) and their subsequent thermalization, can provide clues to how inflation fits in with known high-energy physics. We provide an overview of our current understanding of the nonperturbative, nonlinear dynamics at the end of inflation, some salient features of realistic particle physics models of reheating, and how the universe reaches a thermal state before BBN. In addition, we review the analytical and numerical tools available in the literature to study preheating and reheating and discuss potential observational signatures from this fascinating era.

  4. Entropy mode loops and cosmological correlations during perturbative reheating

    SciTech Connect

    Kaya, Ali; Kutluk, Emine Seyma E-mail: seymakutluk@gmail.com

    2015-01-01

    Recently, it has been shown that during preheating the entropy modes circulating in the loops, which correspond to the inflaton decay products, meaningfully modify the cosmological correlation functions at superhorizon scales. In this paper, we determine the significance of the same effect when reheating occurs in the perturbative regime. In a typical two scalar field model, the magnitude of the loop corrections are shown to depend on several parameters like the background inflaton amplitude in the beginning of reheating, the inflaton decay rate and the inflaton mass. Although the loop contributions turn out to be small as compared to the preheating case, they still come out larger than the loop effects during inflation.

  5. Microstructure and properties of quenched-and-aged plates produced from a copper-bearing HSLA steel

    SciTech Connect

    Sen, S.K.; Ray, A.; Avtar, R.; Dhua, S.K.; Prasad, M.S.; Jha, P.; Sengupta, P.P.; Jha, S.

    1998-08-01

    For the first time in India, quenched-and-tempered (Q and T) plates of copper-bearing high-strength low-alloy (HSLA) steel have been commercially developed for naval structural applications. A 50 ton production heat was made through electric arc furnace (EAF)-vacuum are degassing (VAD) route and continuously cast into 170 mm thick slabs. These slabs were conditioned, reheated in walking-beam furnace and hot rolled in plate mill into plates of 10 to 16 mm thickness. The as-rolled plates were hardened through oil quenching and subsequently tempered (aged) at 630 C to achieve the combination of high-strength and good low-temperature impact toughness. The microstructures of heat treated plates showed fine acicular ferrite with grain sizes ranging between ASTM No. 9 and 10. From the standpoint of tensile properties, Q and T plates of all thicknesses exhibited significantly higher yield strengths than the minimum stipulated value of 552 MPa for HY-80/HSLA-80 steels. The elongation (22.20 to 26.00%) and reduction in area (62.12 to 67.62%) values achieved also exceeded the respective minimum requirements of 20 and 50% stipulated for such steels. The trend in variation of Charpy V-notch (CVN) impact energies at room temperature, {minus}18, and {minus}62 C not only showed significantly higher values than that stipulated for HY-80 and HSLA-100 steels at {minus}18 C, but also indicated that the CVN impact energies achieved (105.15 to 144.25 J) at {minus}62 C were higher than the estimated value of 90 J for HSLA-80/HSLA-100 steels at this temperature.

  6. Comprehensive Numerical Modeling of the Blast Furnace Ironmaking Process

    NASA Astrophysics Data System (ADS)

    Zhou, Chenn; Tang, Guangwu; Wang, Jichao; Fu, Dong; Okosun, Tyamo; Silaen, Armin; Wu, Bin

    2016-05-01

    Blast furnaces are counter-current chemical reactors, widely utilized in the ironmaking industry. Hot reduction gases injected from lower regions of the furnace ascend, reacting with the descending burden. Through this reaction process, iron ore is reduced into liquid iron that is tapped from the furnace hearth. Due to the extremely harsh environment inside the blast furnace, it is difficult to measure or observe internal phenomena during operation. Through the collaboration between steel companies and the Center for Innovation through Visualization and Simulation, multiple computational fluid dynamics (CFD) models have been developed to simulate the complex multiphase reacting flow in the three regions of the furnace, the shaft, the raceway, and the hearth. The models have been used effectively to troubleshoot and optimize blast furnace operations. In addition, the CFD models have been integrated with virtual reality. An interactive virtual blast furnace has been developed for training purpose. This paper summarizes the developments and applications of blast furnace CFD models and the virtual blast furnace.

  7. Procurement and operation considerations for moisture separator reheaters. Final report

    SciTech Connect

    Gilcrest, J.D.; Mollerus, F.J.

    1984-09-01

    State-of-the-art technology can provide solutions for many of the problems that have beset moisture separator reheaters. Changes in design and operating procedures recommended in this study will improve the performance and extended the operation life of these major components.

  8. Nonmonotonic (reheating) thermal histories from contrasting kinetics of multiple thermochronometers

    NASA Astrophysics Data System (ADS)

    Reiners, P. W.; Thomson, S. N.; Min, K. K.

    2007-12-01

    Reheating events are often difficult to deduce in thermochronology, because the age resetting they cause can usually be modeled by varying the form of a presumably simpler monotonic cooling path (an exception to this is fission-track length modeling). However, reheating and full or partial resetting due to metamorphism, hydrothermal circulation, magmatism, wildfire, or (at least in the case of meteorites) impacts, are likely common in many settings. Such effects may be particularly important for samples that have resided for long periods at or near the surface with old cooling ages, where they are susceptible to brief, high-temperature events. Failure to recognize reheating may lead to erroneous tectonic interpretations. Nonmonotonic thermal histories may be resolved by using multiple thermochronometric systems with appropriately contrasting kinetic properties. At relatively high temperatures and short timescales, systems with different activation energy ( E), frequency factor ( D0) and domain size (a) display crossovers in diffusion (or annealing) rates that may be used to diagnose reheating episodes of particular intensity and duration. The most diagnostic effect of these kinetic crossovers are apparent "age inversions" in which systems with higher closure temperatures ( Tc) are more strongly reset (resulting in younger ages) than systems with lower Tc (e.g., apatite fission-track and He systems). In cases of complete resetting of the higher- Tc system and partial resetting of the lower- Tc system, reheating may be diagnosed and the intensity and duration of the event partially constrained. When both systems are partially reset, Dt/a2 of the reheating event can be calculated and used to estimate the specific form and timing of reheating thermal histories. Examples of high temperature thermochronometers with potentially useful kinetic crossovers include the Rb-Sr system in both biotite and muscovite coupled with many higher temperature systems such as Ar in

  9. Process to eliminate hazardous components from the electric arc furnace flue dust and recovering of metals

    SciTech Connect

    Lazcano-Navarro, A.

    1988-08-09

    This patent describes a method to recover metals from flue dust generated in an electric arc furnace, the method comprising: charging pelletized or powder flue dust into an electric induction furnace between induction susceptors; sealing of the furnace top to prevent entry of air; injecting natural gas through the bottom of the electric induction furnace as a solitary reducing agent; heating the charge by electromagnetic induction of the susceptors to provide reduction energy; recovering of heavy metals as a zinclead-cadmium alloy in a condenser at the top of the furnace; burning and scrubbing exiting gases in the condenser; and melting the remaining iron to produce steel and slag.

  10. Operational results of shaft repair by installing stave type cooler at Kimitsu Nos. 3 and 4 blast furnaces

    SciTech Connect

    Oda, Hiroshi; Amano, Shigeru; Sakamoto, Aiichiro; Anzai, Osamu; Nakagome, Michiru; Kuze, Toshisuke; Imuta, Akira

    1997-12-31

    Nos. 3 and 4 blast furnaces in Nippon Steel Corporation Kimitsu Works were both initially fitted with cooling plate systems. With the aging of each furnace, the damage to their respective inner-shaft profiles had become serious. Thus, in order to prevent operational change and prolong the furnace life, the inner-shaft profile of each furnace was repaired by replacing the former cooling plate system with the stave type cooler during the two-week-shutdowns. With this repair, stability of burden descent and gas flow near the wall part of the furnace have been achieved. Thus the prolongation of the furnace life is naturally expected.

  11. Reheating phase diagram for single-field slow-roll inflationary models

    NASA Astrophysics Data System (ADS)

    Cai, Rong-Gen; Guo, Zong-Kuan; Wang, Shao-Jiang

    2015-09-01

    We investigate the influence on the inflationary predictions from the reheating processes characterized by the e -folding number Nreh and the effective equation-of-state parameter wreh during the reheating phase. For the first time, reheating processes can be constrained in the Nreh-wreh plane from Planck 2015. We find that for Higgs inflation with a nonminimal coupling to gravity, the predictions are insensitive to the reheating phase for current CMB measurements. We also find that the spontaneously broken SUSY inflation and axion monodromy inflation with ϕ2 /3 potential, which with instantaneous reheating lie outside or at the edge of the 95% confidence region in the ns-r plane from Planck 2015 TT, TE, EE +lowP , can well fit the data with the help of reheating processes. Future CMB experiments would put strong constraints on reheating processes.

  12. INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING FURNACE KEEPER OBSERVING FURNACE THROUGH BLUE GLASS EVERY TWENTY MINUTES TO DETERMINE SIZE AND TEXTURE OF BATCH AND OTHER VARIABLES. FAN IN FRONT COOLS WORKERS AS THEY CONDUCT REPAIRS. FURNACE TEMPERATURE AT 1572 DEGREES FAHRENHEIT. - Chambers-McKee Window Glass Company, Furnace No. 2, Clay Avenue Extension, Jeannette, Westmoreland County, PA

  13. High Temperature Transparent Furnace Development

    NASA Technical Reports Server (NTRS)

    Bates, Stephen C.

    1997-01-01

    This report describes the use of novel techniques for heat containment that could be used to build a high temperature transparent furnace. The primary objective of the work was to experimentally demonstrate transparent furnace operation at 1200 C. Secondary objectives were to understand furnace operation and furnace component specification to enable the design and construction of a low power prototype furnace for delivery to NASA in a follow-up project. The basic approach of the research was to couple high temperature component design with simple concept demonstration experiments that modify a commercially available transparent furnace rated at lower temperature. A detailed energy balance of the operating transparent furnace was performed, calculating heat losses through the furnace components as a result of conduction, radiation, and convection. The transparent furnace shells and furnace components were redesigned to permit furnace operation at at least 1200 C. Techniques were developed that are expected to lead to significantly improved heat containment compared with current transparent furnaces. The design of a thermal profile in a multizone high temperature transparent furnace design was also addressed. Experiments were performed to verify the energy balance analysis, to demonstrate some of the major furnace improvement techniques developed, and to demonstrate the overall feasibility of a high temperature transparent furnace. The important objective of the research was achieved: to demonstrate the feasibility of operating a transparent furnace at 1200 C.

  14. Space Station Furnace Facility

    SciTech Connect

    Cobb, S.D.; Lehoczky, S.L.

    1996-12-31

    The Space Station Furnace Facility (SSFF) is the modular, multi-user scientific instrumentation for conducting materials research in the reduced gravity ({approximately}10{sup {minus}6} g) environment of the International Space Station (ISS). The facility is divided into the Core System and two Instrument Racks (IRs). The Core System provides the common electrical and mechanical support equipment required to operate Experiment Modules (EMs). The EMs are investigator unique furnaces or apparatus designed to accomplish specific science investigations. Investigations are peer selected every two years from proposals submitted in response to National Aeronautics and Space Administration (NASA) Research Announcements. The SSFF Core systems are designed to accommodate an envelope of eight types of experiment modules. The first two modules to be developed for the first Instrument Rack include a High Temperature Gradient Furnace with Quench (HGFQ), and a Low Temperature Gradient Furnace (LGF). A new EM is planned to be developed every two years.

  15. Space station furnace facility

    NASA Astrophysics Data System (ADS)

    Cobb, Sharon D.; Lehoczky, Sandor L.

    1996-07-01

    The Space Shuttle Furnace Facility (SSFF) is the modular, multi-user scientific instrumentation for conducting materials research in the reduced gravity environment of the International Space Station. The facility is divided into the Core System and two Instrument Racks. The core system provides the common electrical and mechanical support equipment required to operate experiment modules (EMs). The EMs are investigator unique furnaces or apparatus designed to accomplish specific science investigations. Investigations are peer selected every two years from proposals submitted in response to National Aeronautics and Space Administration Research Announcements. The SSFF Core systems are designed to accommodate an envelope of eight types of experiment modules. The first two modules to be developed for the first instrument rack include a high temperature gradient furnace with quench, and a low temperature gradient furnace. A new EM is planned to be developed every two years.

  16. Paired Straight Hearth Furnace

    SciTech Connect

    2009-04-01

    This factsheet describes a research project whose goals are to design, develop, and evaluate the scalability and commercial feasibility of the PSH Paired Straight Hearth Furnace alternative ironmaking process.

  17. Reheating processes after Starobinsky inflation in old-minimal supergravity

    NASA Astrophysics Data System (ADS)

    Terada, Takahiro; Watanabe, Yuki; Yamada, Yusuke; Yokoyama, Jun'ichi

    2015-02-01

    We study reheating processes and its cosmological consequences in the Starobinsky model embedded in the old-minimal supergravity. First, we consider minimal coupling between the gravity and matter sectors in the higher curvature theory, and transform it to the equivalent standard supergravity coupled to additional matter superfields. We then discuss characteristic decay modes of the inflaton and the reheating temperature T R. Considering a simple model of supersymmetry breaking sector, we estimate gravitino abundance from inflaton decay, and obtain limits on the masses of gravitino and supersymmetry breaking field. We find T R ≃ 1.0 × 109 GeV and the allowed range of gravitino mass as 104 GeV ≲ m 3/2 ≲ 105 GeV, assuming anomaly-induced decay into the gauge sector as the dominant decay channel.

  18. Reheating and primordial gravitational waves in generalized Galilean genesis

    NASA Astrophysics Data System (ADS)

    Nishi, Sakine; Kobayashi, Tsutomu

    2016-04-01

    Galilean genesis is an alternative to inflation, in which the universe starts expanding from Minkowski with the stable violation of the null energy condition. In this paper, we discuss how the early universe is reheated through the gravitational particle production at the transition from the genesis phase to the subsequent phase where the kinetic energy of the scalar field is dominant. We then study the consequences of gravitational reheating after Galilean genesis on the spectrum of primordial gravitational waves. The resultant spectrum is strongly blue, and at high frequencies Ωgwpropto f3 in terms of the energy density per unit logarithmic frequency. Though this cannot be detected in existing detectors, the amplitude can be as large as Ωgw~ 10‑12 at f~ 100 MHz, providing a future test of the genesis scenario. The analysis is performed within the framework of generalized Galilean genesis based on the Horndeski theory, which enables us to derive generic formulas.

  19. Inflaton decay and reheating in nonminimal derivative coupling

    NASA Astrophysics Data System (ADS)

    Myung, Yun Soo; Moon, Taeyoon

    2016-07-01

    We investigate the inflaton decay and reheating period after the end of inflation in the non-minimal derivative coupling (NDC) model with chaotic potential. In general, this model is known to provide an enhanced slow-roll inflation caused by gravitationally enhanced friction. We find violent oscillations of Hubble parameter which induces oscillations of the sound speed squared, implying the Lagrangian instability of curvature perturbation ζ under the comoving gauge varphi = 0. Also, it is shown that the curvature perturbation blows up at dot phi = 0, leading to the breakdown of the comoving gauge at dot phi = 0. Therefore, we use the Newtonian gauge to perform the perturbation analysis where the Newtonian potential is employed as a physical variable. The curvature perturbation is not considered as a physical variable which describes a relevant perturbation during reheating.

  20. Inflation, baryogenesis, and gravitino dark matter at ultralow reheat temperatures

    SciTech Connect

    Kohri, Kazunori; Sahu, Narendra; Mazumdar, Anupam

    2009-11-15

    It is quite possible that the reheat temperature of the Universe is extremely low close to the scale of big bang nucleosynthesis, i.e. T{sub R}{approx}1-10 MeV. At such low reheat temperatures generating matter, antimatter asymmetry and synthesizing dark matter particles are challenging issues which need to be addressed within a framework of beyond the standard model physics. In this paper we point out that a successful cosmology can emerge naturally provided the R-parity violating interactions are responsible for the excess in baryons over antibaryons and at the same time they can explain the longevity of dark matter with the right abundance.

  1. Gas Turbine Reheat Using In-Situ Combustion

    SciTech Connect

    T.E. Lippert; D.M. Bachovchin

    2004-03-31

    Siemens Westinghouse Power Corporation (SWPC) is developing in-situ reheat (fuel injection via airfoil injection) as a means for increasing cycle efficiency and power output, with possibly reduced emissions. In addition to kinetic modeling and experimental task, CFD modeling (by Texas A&M) of airfoil injection and its effects on blade aerodynamics and turbine performance. This report discusses validation of the model against single-vane combustion test data from Siemens Westinghouse, and parametric studies of injection reheat in a modern turbine. The best location for injection is at the trailing edge of the inlet guide vane. Combustion is incomplete at trailing edges of subsequent vanes. Recommendations for further development are presented.

  2. Non-Gaussianity in the modulated reheating scenario

    SciTech Connect

    Suyama, Teruaki; Yamaguchi, Masahide

    2008-01-15

    We investigate the non-Gaussianity of primordial curvature perturbations in the modulated reheating scenario where the primordial perturbation is generated due to the spatial fluctuation of the rate of the inflaton decay to radiation. We use the {delta}N formalism to evaluate the trispectrum of the curvature perturbation as well as its bispectrum. We give expressions for three nonlinear parameters f{sub NL}, {tau}{sub NL}, and g{sub NL} in the modulated reheating scenario. If both the intrinsic non-Gaussianity of scalar field fluctuations and third derivative of the decay rate with respect to the scalar fields are negligibly small, g{sub NL} has at least the same order of magnitude as f{sub NL}. We also give a general inequality between f{sub NL} and {tau}{sub NL}, which is true for other inflationary scenarios as long as the primordial non-Gaussianity comes from superhorizon evolution.

  3. High temperature furnace

    DOEpatents

    Borkowski, Casimer J.

    1976-08-03

    A high temperature furnace for use above 2000.degree.C is provided that features fast initial heating and low power consumption at the operating temperature. The cathode is initially heated by joule heating followed by electron emission heating at the operating temperature. The cathode is designed for routine large temperature excursions without being subjected to high thermal stresses. A further characteristic of the device is the elimination of any ceramic components from the high temperature zone of the furnace.

  4. Programmable Multizone Furnace

    NASA Technical Reports Server (NTRS)

    Ting, Edmund Y.; Larson, David J., Jr.

    1990-01-01

    Moving thermal gradients created without mechanical motion. Furnace having multiple, individually programmable heating zones developed for use in experiments on directional solidification. Holds rod specimen and generates thermal gradients moving along specimen. Elimination of translation mechanism makes furnace more compact and reduces vibrations, which disturb experiment. Availability of different temperature profiles through programming makes it versatile tool for research at low thermal gradients traveling at moderate speeds.

  5. Reheating via a generalized nonminimal coupling of curvature to matter

    SciTech Connect

    Bertolami, Orfeu; Frazao, Pedro; Paramos, Jorge

    2011-02-15

    In this work, one shows that a generalized nonminimal coupling between geometry and matter is compatible with Starobinsky inflation and leads to a successful process of preheating, a reheating scenario based on the production of massive particles via parametric resonance. The model naturally extends the usual preheating mechanism, which resorts to an ad hoc scalar curvature-dependent mass term for a scalar field {chi}, and also encompasses a previously studied preheating channel based upon a nonstandard kinetic term.

  6. Multiple reheat helium Brayton cycles for sodium fast reactors

    SciTech Connect

    Haihua Zhao; Per F. Peterson

    2008-07-01

    Sodium fast reactors (SFR) traditionally adopt the steam Rankine cycle for power conversion. The resulting potential for water-sodium reaction remains a continuing concern which at least partly delays the SFR technology commercialization and is a contributor to higher capital cost. Supercritical CO2 provides an alternative, but is also capable of sustaining energetic chemical reactions with sodium. Recent development on advanced inert-gas Brayton cycles could potentially solve this compatibility issue, increase thermal efficiency, and bring down the capital cost close to light water reactors. In this paper, helium Brayton cycles with multiple reheat and intercooling states are presented for SFRs with reactor outlet temperatures in the range of 510°C to 650°C. The resulting thermal efficiencies range from 39% and 47%, which is comparable with supercritical recompression CO2 cycles (SCO2 cycle). A systematic comparison between multiple reheat helium Brayton cycle and the SCO2 cycle is given, considering compatibility issues, plant site cooling temperature effect on plant efficiency, full plant cost optimization, and other important factors. The study indicates that the multiple reheat helium cycle is the preferred choice over SCO2 cycle for sodium fast reactors.

  7. The dark matter annihilation boost from low-temperature reheating

    NASA Astrophysics Data System (ADS)

    Erickcek, Adrienne L.

    2015-11-01

    The evolution of the Universe between inflation and the onset of big bang nucleosynthesis is difficult to probe and largely unconstrained. This ignorance profoundly limits our understanding of dark matter: we cannot calculate its thermal relic abundance without knowing when the Universe became radiation dominated. Fortunately, small-scale density perturbations provide a probe of the early Universe that could break this degeneracy. If dark matter is a thermal relic, density perturbations that enter the horizon during an early matter-dominated era grow linearly with the scale factor prior to reheating. The resulting abundance of substructure boosts the annihilation rate by several orders of magnitude, which can compensate for the smaller annihilation cross sections that are required to generate the observed dark matter density in these scenarios. In particular, thermal relics with masses less than a TeV that thermally and kinetically decouple prior to reheating may already be ruled out by Fermi-LAT observations of dwarf spheroidal galaxies. Although these constraints are subject to uncertainties regarding the internal structure of the microhalos that form from the enhanced perturbations, they open up the possibility of using gamma-ray observations to learn about the reheating of the Universe.

  8. Fate of supersymmetric flat directions and their role in reheating

    SciTech Connect

    Olive, Keith A.; Peloso, Marco

    2006-11-15

    We consider the role of supersymmetric flat directions in reheating the Universe after inflation. One or more flat directions can develop large vevs during inflation, which can potentially affect reheating by slowing down scattering processes among inflaton decay products or by coming to dominate the energy density of the Universe. Both effects occur only if flat directions are sufficiently long-lived. The computation of their perturbative decay rate, and a simple estimate of their nonperturbative decay have led to the conclusion that this is indeed the case. In contrast, we show that flat directions can decay quickly through nonperturbative channels in realistic models. The mass matrix for minimal supersymmetric standard model (MSSM) excitations around flat directions has nondiagonal entries, which vary with the phase of the (complex) flat directions. The quasiperiodic motion of the flat directions results in a strong parametric resonance, leading to the rapid depletion of the flat direction within its first few rotations. This may preclude any significant role for the flat directions in reheating the Universe after inflation in models in which the inflaton decays perturbatively.

  9. Skid resistance performance of asphalt wearing courses with electric arc furnace slag aggregates.

    PubMed

    Kehagia, Fotini

    2009-05-01

    Metallurgical slags are by-products of the iron and steel industry and are subdivided into blast furnace slag and steel slag according to the different steel-producing processes. In Greece, slags are mostly produced from steelmaking using the electric arc furnace process, and subsequently are either disposed in a random way or utilized by the cement industry. Steel slag has been recently used, worldwide, as hard aggregates in wearing courses in order to improve the skidding resistance of asphalt pavements. At the Highway Laboratory, Department of Civil Engineering of Aristotle University of Thessaloniki research has been carried out in the field of steel slags, and especially in electric arc furnace (EAF) slag, to evaluate their possible use in highway engineering. In this paper, the recent results of anti-skidding performance of steel slag aggregates in highway pavements are presented. PMID:19423603

  10. Scale formation and descaling in hot rolling of low carbon steel

    NASA Astrophysics Data System (ADS)

    Basabe Mancheno, Vladimir Vinicio

    In this research, the effects of gas composition, elapsed time of reaction and temperature on scale formation and descaling of low carbon steel were investigated and results were discussed from the viewpoint of the phase composition of the scales, oxidation rates, oxidation mechanisms, adhesion, fracture mechanics, porosity and residual scale. The phase composition and morphology of scales grown under conditions similar to those of reheating furnaces were analyzed. Low carbon steel was oxidized over the temperature range 1000-1250°C in gas mixtures of O 2-CO2-H2O-N2, O2-H 2O-N2 and O2-CO2-N2. The mole fraction of each phase, wustite (FeO), magnetite (Fe3O 4) and hematite (Fe2O3) was determined by the direct comparison method Two types of scales were observed. The first type was a crystalline scale with an irregular outer surface composed mostly of wustite, and a negligible amount of magnetite. The second type was the classical three-layer scale composed of wustite, magnetite and hematite. In general, the experiments showed that the furnace atmosphere, oxidation time and temperature influence the phase composition of the scales. Low carbon steel was oxidized in air over the temperature range 600-1200°C for 120 s to approximate the formation of secondary and tertiary scale in hot rolling. The mole fraction of wustite, magnetite and hematite was determined by the direct comparison method The phase composition of the scales changed with temperature and time. During the initial 30 s of oxidation, wustite was the predominant phase in the temperature range 800-1200°C, and as oxidation proceeded, the percentages of magnetite and hematite increased. In addition, the texture of the scales was investigated by orientation imaging microscopy (OIM); it was found that temperature influences the texture of the scales. The experiments indicated that 850°C is the ideal temperature for the finishing mill in order to reduce surface defects and work roll wear. The adhesion of

  11. Advanced Process Heater for the Steel, Aluminum and Chemical Industries of the Future

    SciTech Connect

    Thomas D. Briselden

    2007-10-31

    The Roadmap for Process Heating Technology (March 16, 2001), identified the following priority R&D needs: “Improved performance of high temperature materials; improved methods for stabilizing low emission flames; heating technologies that simultaneously reduce emissions, increase efficiency, and increase heat transfer”. Radiant tubes are used in almost every industry of the future. Examples include Aluminum re-heat furnaces; Steel strip annealing furnaces, Petroleum cracking/ refining furnaces, Metal Casting/Heat Treating in atmosphere and fluidized bed furnaces, Glass lair annealing furnaces, Forest Products infrared paper driers, Chemical heat exchangers and immersion heaters, and the indirect grain driers in the Agriculture Industry. Several common needs among the industries are evident: (1) Energy Reductions, (2) Productivity Improvements, (3) Zero Emissions, and (4) Increased Component Life. The Category I award entitled “Proof of Concept of an Advanced Process Heater (APH) for Steel, Aluminum, and Petroleum Industries of the Future” met the technical feasibility goals of: (1) doubling the heat transfer rates (2) improving thermal efficiencies by 20%, (3) improving temperature uniformity by 100oF (38 oC) and (4) simultaneously reducing NOx and CO2 emissions. The APH addresses EERE’s primary mission of increasing efficiency/reducing fuel usage in energy intensive industries. The primary goal of this project was to design, manufacture and test a commercial APH prototype by integrating three components: (1) Helical Heat Exchanger, (2) Shared Wall Radiant U-tube, and (3) Helical Flame Stabilization Element. To accomplish the above, a near net shape powder ceramic Si-SiC low-cost forming process was used to manufacture the components. The project defined the methods for making an Advanced Process Heater that produced an efficiency between 70% to 80% with temperature uniformities of less than 5oF/ft (9oC/m). Three spin-off products resulted from this

  12. DESTRUCTION AND REMOVAL OF POHCS (PRINCPAL ORGANIC HAZARDOUS CONSTITUENTS) IN IRON MAKING BLAST FURNACES

    EPA Science Inventory

    At least one steel company utilizes organic waste liquids as a heat and carbon content source to partially replace the coke that is used to charge the blast furnaces. The waste liquids fed to the blast furnace are likely to contain hazardous constituents. Temperature and residenc...

  13. Gas Turbine Reheat Using In-Situ Combustion

    SciTech Connect

    D.M. Bachovchin; T.E. Lippert

    2004-04-30

    Gas turbine reheat is a well-known technique for increasing the power output of gas turbine, as well as the efficiency in combined cycle operation with higher heat recovery inlet temperatures. The technique also could allow development of an advanced high efficiency turbine with an additional stage, but without a higher inlet temperature. A novel reheat approach, with fuel added via internal passages in turbine airfoils, has been proposed [1]. This avoids the bulky and possible high-NOx discrete reheat combustors used in traditional approaches. The key questions regarding this approach are whether there is sufficient residence time at high temperature for fuel burnout, and whether increased emissions of NOx and CO result. This project examines the chemical kinetics basis of these questions. In the present task detailed chemical kinetics models were used to evaluate injection reheat combustion. Models used included a Siemens Westinghouse diffusion flame model, the set of CHEMKIN gas-phase kinetics equation solvers, and the GRI 3.0 detailed kinetics data base. These modules are called by a reheat-specific main program, which also provides them with data, including gas path conditions that change with distance through the turbine. Conceptually, injection could occur in either of two ways: (1) direct injection via holes in airfoil trailing edges; or (2) injection at the downstream faces of small bluff bodies placed at these edges. In the former case, combustion could occur as a diffusion flame at the hole, as a plume or streak following this zone, or as a substantially mixed out homogeneous region downstream. In the latter case, combustion could occur as a lower temperature, well-mixed, recirculating flame in the wake of the bluff body, followed by burnout in the same sequence of diffusion flame, streak, and mixed out. The results were as follows. In the case of a conventional four-stage engine, vane 1 trailing edge injection can be achieved with complete burnout

  14. 12. BIRD'SEYE VIEW OF VERTICAL FURNACES ALONG THE NORTH WALL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    12. BIRD'S-EYE VIEW OF VERTICAL FURNACES ALONG THE NORTH WALL OF BUILDING. HISTORIAN FOR SCALE. - U.S. Steel Homestead Works, Machine Shop No. 2, Along Monongahela River, Homestead, Allegheny County, PA

  15. High gradient directional solidification furnace

    NASA Technical Reports Server (NTRS)

    Aldrich, B. R.; Whitt, W. D. (Inventor)

    1985-01-01

    A high gradient directional solidification furnace is disclosed which includes eight thermal zones throughout the length of the furnace. In the hot end of the furnace, furnace elements provide desired temperatures. These elements include Nichrome wire received in a grooved tube which is encapsulated y an outer alumina core. A booster heater is provided in the hot end of the furnace which includes toroidal tungsten/rhenium wire which has a capacity to put heat quickly into the furnace. An adiabatic zone is provided by an insulation barrier to separate the hot end of the furnace from the cold end. The old end of the furnace is defined by additional heating elements. A heat transfer plate provides a means by which heat may be extracted from the furnace and conducted away through liquid cooled jackets. By varying the input of heat via the booster heater and output of heat via the heat transfer plate, a desired thermal gradient profile may be provided.

  16. Plasma furnace treatment of metallurgical by-product streams

    SciTech Connect

    Whellock, J.G.; Heanley, C.P.; Chapman, C.S.

    1997-12-31

    It is a common misconception that plasma furnace technology only has application for exotic and very high temperature processes. With the increasing importance placed on waste minimization and the environmental constraints imposed on heavy metals present in byproducts from mainstream operations, plasma technology is finding widespread application. Tetronics is a premier supplier of plasma tundish heating systems for the steel industry. More recently the company has found growing interest in electric arc furnace dust treatment, lead blast furnace slag treatment and metal recovery, copper, nickel and cobalt scavenging from primary smelter slags, dross treatment, platinum group metals (PGM) recovery from catalysts and vitrification and detoxification of heavy metal contaminated waste byproducts. The principal advantages of the plasma arc technology are the close metallurgical control of the furnace environment, minimal off-gas handling requirements and overall high energy efficiency of the processes. A number of applications in the ferrous and non-ferrous metals industry are described.

  17. An update on blast furnace granular coal injection

    SciTech Connect

    Hill, D.G.; Strayer, T.J.; Bouman, R.W.

    1997-12-31

    A blast furnace coal injection system has been constructed and is being used on the furnace at the Burns Harbor Division of Bethlehem Steel. The injection system was designed to deliver both granular (coarse) and pulverized (fine) coal. Construction was completed on schedule in early 1995. Coal injection rates on the two Burns Harbor furnaces were increased throughout 1995 and was over 200 lbs/ton on C furnace in September. The injection rate on C furnace reached 270 lbs/ton by mid-1996. A comparison of high volatile and low volatile coals as injectants shows that low volatile coal replaces more coke and results in a better blast furnace operation. The replacement ratio with low volatile coal is 0.96 lbs coke per pound of coal. A major conclusion of the work to date is that granular coal injection performs very well in large blast furnaces. Future testing will include a processed sub-bituminous coal, a high ash coal and a direct comparison of granular versus pulverized coal injection.

  18. GENERAL VIEW FROM THE SOUTHWEST, SHOWING THE #2 BLAST FURNACE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    GENERAL VIEW FROM THE SOUTHWEST, SHOWING THE #2 BLAST FURNACE IN THE RIGHT; THE CENTRAL COMPLEX WITH STOVES IN THE CENTER. ELECTRICAL POWER HOUSE IS ON THE LEFT BEYOND THE CONVEYOR LIFT. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  19. FRACTIONAL EFFICIENCY OF AN ELECTRIC ARC FURNACE BAGHOUSE

    EPA Science Inventory

    The report gives results of an evaluation of the performance of a fabric filter system controlling emissions from either one or two 30-ton electric arc furnaces producing a high-strength, low-alloy specialty steel. The evaluation involved measuring the system's total mass collect...

  20. INTERIOR VIEW SHOWING DISPLAY OF INSIDE OF BLAST FURNACE AND ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW SHOWING DISPLAY OF INSIDE OF BLAST FURNACE AND MACHINERY AND ARTIFACTS INCLUDING A STEAM ENGINE HUB MADE AT THE BRIERFIELD ROLLING MILL (INSCRIBED C.C. HUCKABEE AND DATED 1863) AND OTHER STEAM ENGINES. - Iron & Steel Museum of Alabama, 12632 Confederate Pkwy., Bucksville, Tuscaloosa County, AL

  1. Southwest view of rotary hearth furnace of the no. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Southwest view of rotary hearth furnace of the no. 2 seamless line in bays 17 and 18 of the main pipe mill building. - U.S. Steel National Tube Works, Main Pipe Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  2. Southwest view of rotary hearth furnace of the no. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Southwest view of rotary hearth furnace of the no. 2 seamless line in bays 17 and 18 of the main pipe mill building. - U.S. Steel National Tube Works, Skelp Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  3. Northwest view of rotary hearth furnace of the no. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Northwest view of rotary hearth furnace of the no. 2 seamless line in bays 17 and 18 of the main pipe mill building. - U.S. Steel National Tube Works, Skelp Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  4. Northwest view of rotary hearth furnace of the no. 2 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    Northwest view of rotary hearth furnace of the no. 2 seamless line in bays 17 and 18 of the main pipe mill building. - U.S. Steel National Tube Works, Main Pipe Mill Building, Along Monongahela River, McKeesport, Allegheny County, PA

  5. 20. TAKING A CAST AT BLAST FURNACE NO. 1. WORKERS, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    20. TAKING A CAST AT BLAST FURNACE NO. 1. WORKERS, LIKE THE ONE STANDING ON THE BRIDGE ABOVE THE 'BOTTLE' INTO WHICH THE HOT IRON FLOWS, ARE PROTECTED BY HEAVY FIREPROOF GARMENTS. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  6. 15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    15. TAKING A CAST AT FURNACE NO. 1 HOT SLAG, BY-PRODUCT IN SMELTING OF PIG IRON, CAN BE SEEN FLOWING INTO THE SLAG YARD. VIEW IS LOOKING SOUTH. - Corrigan, McKinney Steel Company, 3100 East Forty-fifth Street, Cleveland, Cuyahoga County, OH

  7. VIEW FROM THE SOUTH OF THE #1 BLAST FURNACE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE SOUTH OF THE #1 BLAST FURNACE WITH SKIP HOIST AND DUST CATCHER. STOCK BINS FOR RAW MATERIALS ARE IN THE FOREGROUND, THE #2 CASTING SHED BEYOND. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  8. VIEW FROM THE EAST, SHOWING THE #2 BLAST FURNACE WITH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW FROM THE EAST, SHOWING THE #2 BLAST FURNACE WITH SKIP HOIST, DUST CATCHER AND STOCK BINS FOR RAW MATERIALS IN THE FOREGROUND. - Sloss-Sheffield Steel & Iron, First Avenue North Viaduct at Thirty-second Street, Birmingham, Jefferson County, AL

  9. INTERIOR VIEW OF TRANSFORMER ROOM FOR FURNACE NO. 2 LOOKING ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    INTERIOR VIEW OF TRANSFORMER ROOM FOR FURNACE NO. 2 LOOKING SOUTHEAST, SHOWING BACK OF CONTROL PANEL AND TRANSFORMER (GE, 3000 KUA water cooled, 60 cycles, U.S. patent 1900585. Transformer dates from 1937, control panel GE resistors) - Braeburn Alloy Steel, Braeburn Road at Allegheny River, Lower Burrell, Westmoreland County, PA

  10. CLOSEUP AERIAL VIEW OF BLAST FURNACES 1 & 2. SHARED ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    CLOSE-UP AERIAL VIEW OF BLAST FURNACES 1 & 2. SHARED CAST HOUSE LIES IN BETWEEN TWO SKIP INCLINES. HIP ROOF AT RIGHT COVERS BLOWING ENGINE HOUSE. VIEW FACING NORTH. - Pittsburgh Steel Company, Monessen Works, Donner Avenue, Monessen, Westmoreland County, PA