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Sample records for steel thick plate

  1. Effect of Cadmium Plating Thickness on the Charpy Impact Energy of Hydrogen-Charged 4340 Steel

    NASA Astrophysics Data System (ADS)

    Es-Said, O. S.; Alcisto, J.; Guerra, J.; Jones, E.; Dominguez, A.; Hahn, M.; Ula, N.; Zeng, L.; Ramsey, B.; Mulazimoglu, H.; Li, Yong-Jun; Miller, M.; Alrashid, J.; Papakyriakou, M.; Kalnaus, S.; Lee, E. W.; Frazier, W. E.

    2016-07-01

    Hydrogen was intentionally introduced into ultra-high strength steel by cadmium plating. The purpose was to examine the effect of cadmium plate thickness and hence hydrogen on the impact energy of the steel. The AISI 4340 steel was austenitized at 1000 °C for 1 h, water quenched, and tempered at temperatures between 257 and 593 °C in order to achieve a range of targeted strength levels. The specimens were cadmium plated with 0.00508 mm (0.2 mils), 0.00762 mm (0.3 mils), and 0.0127 mm (0.5 mils). Results demonstrated that the uncharged specimens exhibited higher impact energy values when compared to the plated specimens at all tempering temperatures. The cadmium-plated specimens had very low Charpy impact values irrespective of their ultimate tensile strength values. The model of hydrogen transport by mobile dislocations to the fracture site appears to provide the most suitable explanation of the results.

  2. Effect of mechanical restraint on weldability of reduced activation ferritic/martensitic steel thick plates

    NASA Astrophysics Data System (ADS)

    Serizawa, Hisashi; Nakamura, Shinichiro; Tanaka, Manabu; Kawahito, Yousuke; Tanigawa, Hiroyasu; Katayama, Seiji

    2011-10-01

    As one of the reduced activation ferritic/martensitic steels, the weldability of thick F82H plate was experimentally examined using new heat sources in order to minimize the total heat input energy in comparison with TIG welding. A full penetration of 32 mm thick plate could be produced as a combination of a 12 mm deep first layer generated by a 10 kW fiber laser beam and upper layers deposited by a plasma MIG hybrid welding with Ar + 2%O shielding gas. Also, the effect of mechanical restraint on the weldability under EB welding of thick F82H plate was studied by using FEM to select an appropriate specimen size for the basic test. The appropriate and minimum size for the basic test of weldability under EB welding of 90 mm thick plate might be 200 mm in length and 400 mm in width where the welding length should be about 180 mm.

  3. Through-thickness fracture of a Ti-V-N plate steel

    NASA Astrophysics Data System (ADS)

    Dogan, B.; Boyd, J. D.

    1990-05-01

    The effects of microstructure on through-thickness fracture properties of a Ti-V-N plate steel have been determined directly by through-thickness tensile tests and indirectly by studying delamination fractures in longitudinal tensile and Charpy tests. The initiation of ductile fracture is primarily controlled by inclusions, but overall ductility is influenced by microstructure such that the tensile fracture strain is higher for ferrite-pearlite microstructures than for ferrite-bainite or ferrite-martensite. The cleavage fracture stress is lower for steels which have been rolled below Ar 3 and contain deformed ferrite than for steels finish rolled above Ar 3. Measurements of true stress and true strain for fracture initiation qualitatively fit a model which assumes cleavage fracture occurs at a critical stress, ductile rupture at a critical strain, and a transition fracture mode comprising ductile initiation followed by cleavage.

  4. Quasi-Rayleigh waves in butt-welded thick steel plate

    NASA Astrophysics Data System (ADS)

    Kamas, Tuncay; Giurgiutiu, Victor; Lin, Bin

    2015-03-01

    This paper discusses theoretical and experimental analyses of weld guided surface acoustic waves (SAW) through the guided wave propagation (GWP) analyses. The GWP analyses have been carried out by utilizing piezoelectric wafer active sensors (PWAS) for in situ structural inspection of a thick steel plate with butt weld as the weld bead is ground flush. Ultrasonic techniques are commonly used for validation of welded structures in many in-situ monitoring applications, e.g. in off-shore structures, in nuclear and pressure vessel industries and in a range of naval applications. PWAS is recently employed in such ultrasonic applications as a resonator as well as a transducer. Quasi-Rayleigh waves a.k.a. SAW can be generated in relatively thick isotropic elastic plate having the same phase velocity as Rayleigh waves whereas Rayleigh waves are a high frequency approximation of the first symmetric (S0) and anti-symmetric (A0) Lamb wave modes. As the frequency becomes very high the S0 and the A0 wave speeds coalesce, and both have the same value. This value is exactly the Rayleigh wave speed and becomes constant along the frequency i.e. Rayleigh waves are non-dispersive guided surface acoustic waves. The study is followed with weld-GWP tests through the pitch-catch method along the butt weld line. The tuning curves of quasi-Rayleigh wave are determined to show the tuning and trapping effect of the weld bead that has higher thickness than the adjacent plates on producing a dominant quasi-Rayleigh wave mode. The significant usage of the weld tuned and guided quasi-Rayleigh wave mode is essentially discussed for the applications in the in-situ inspection of relatively thick structures with butt weld such as naval offshore structures. The paper ends with summary, conclusions and suggestions for future work.

  5. Quasi-Rayleigh waves in butt-welded thick steel plate

    SciTech Connect

    Kamas, Tuncay E-mail: victorg@sc.edu Giurgiutiu, Victor E-mail: victorg@sc.edu Lin, Bin E-mail: victorg@sc.edu

    2015-03-31

    This paper discusses theoretical and experimental analyses of weld guided surface acoustic waves (SAW) through the guided wave propagation (GWP) analyses. The GWP analyses have been carried out by utilizing piezoelectric wafer active sensors (PWAS) for in situ structural inspection of a thick steel plate with butt weld as the weld bead is ground flush. Ultrasonic techniques are commonly used for validation of welded structures in many in-situ monitoring applications, e.g. in off-shore structures, in nuclear and pressure vessel industries and in a range of naval applications. PWAS is recently employed in such ultrasonic applications as a resonator as well as a transducer. Quasi-Rayleigh waves a.k.a. SAW can be generated in relatively thick isotropic elastic plate having the same phase velocity as Rayleigh waves whereas Rayleigh waves are a high frequency approximation of the first symmetric (S0) and anti-symmetric (A0) Lamb wave modes. As the frequency becomes very high the S0 and the A0 wave speeds coalesce, and both have the same value. This value is exactly the Rayleigh wave speed and becomes constant along the frequency i.e. Rayleigh waves are non-dispersive guided surface acoustic waves. The study is followed with weld-GWP tests through the pitch-catch method along the butt weld line. The tuning curves of quasi-Rayleigh wave are determined to show the tuning and trapping effect of the weld bead that has higher thickness than the adjacent plates on producing a dominant quasi-Rayleigh wave mode. The significant usage of the weld tuned and guided quasi-Rayleigh wave mode is essentially discussed for the applications in the in-situ inspection of relatively thick structures with butt weld such as naval offshore structures. The paper ends with summary, conclusions and suggestions for future work.

  6. High power laser welding of thick steel plates in a horizontal butt joint configuration

    NASA Astrophysics Data System (ADS)

    Atabaki, M. Mazar; Yazdian, N.; Ma, J.; Kovacevic, R.

    2016-09-01

    In this investigation, two laser-based welding techniques, autogenous laser welding (ALW) and laser welding assisted with a cold wire (LWACW), were applied to join thick plates of a structural steel (A36) in a horizontal narrow gap butt joint configuration. The main practical parameters including welding method and laser power were varied to get the sound weld with a requirement to achieve a full penetration with the reinforcement at the back side of weld in just one pass. The weld-bead shape, cross-section and mechanical properties were evaluated by profilometer, micro-hardness test and optical microscope. In order to investigate the stability of laser-induced plasma plume, the emitted optical spectra was detected and analyzed by the spectroscopy analysis. It was found that at the laser power of 7 kW a fully penetrated weld with a convex back side of weld could be obtained by the LWACW. The microstructural examinations showed that for the ALW the acicular ferrite and for the LWACW the pearlite were formed in the heat affected zone (HAZ). The prediction of microstructure based on continuous cooling transformation (CCT) diagram and cooling curves obtained by thermocouple measurement were in good agreement with each other. According to the plasma ionization values obtained from the spectroscopy analysis the plume for both processes was recognized as dominated weakly ionized plasma including the main vaporized elemental composition. At the optimum welding condition (LWACW at the laser power of 7 kW) the fluctuation of the electron temperature was reduced. The spectroscopy analysis demonstrated that at the higher laser power more of the elemental compositions such as Mn and Fe were evaporated.

  7. The dynamic mechanical properties study on the sandwich panel of different thickness steel plate-foam aluminum core

    NASA Astrophysics Data System (ADS)

    Chang, Zhongliang; Zou, Guangping; Zhao, Weiling; Xia, Peixiu

    2009-12-01

    The foam aluminum belongs to multi-cell materials, and it has good mechanical performance, such as large deformation capacity and good energy absorption, and usually used as core material of sandwich panel, now it is widely used in automotive, aviation, aerospace and other fields, particularly suitable for various anti-collision structure and buffer structure. In this article, based on an engineering background, the INSTRON4505 electronic universal testing machine and split Hopkinson pressure bar (SHPB) were used for testing the static and dynamic mechanical properties of sandwich panel with different thickness steel plate- foam aluminum core, from the results we can see that the steel plate thickness has big influence on the stress-strain curve of the sandwich panel, and also takes the sandwich panel with 1mm steel panel to study the material strain rate dependence which under different high shock wave stress loaded, the results show that the sandwich panel is strain rate dependence material. And also, in order to get good waveforms in the SHPB experiment, the waveform shaped technique is used in the dynamic experiments, and the study of this paper will good to sandwich panel used in the engineering.

  8. The dynamic mechanical properties study on the sandwich panel of different thickness steel plate-foam aluminum core

    NASA Astrophysics Data System (ADS)

    Chang, Zhongliang; Zou, Guangping; Zhao, Weiling; Xia, Peixiu

    2010-03-01

    The foam aluminum belongs to multi-cell materials, and it has good mechanical performance, such as large deformation capacity and good energy absorption, and usually used as core material of sandwich panel, now it is widely used in automotive, aviation, aerospace and other fields, particularly suitable for various anti-collision structure and buffer structure. In this article, based on an engineering background, the INSTRON4505 electronic universal testing machine and split Hopkinson pressure bar (SHPB) were used for testing the static and dynamic mechanical properties of sandwich panel with different thickness steel plate- foam aluminum core, from the results we can see that the steel plate thickness has big influence on the stress-strain curve of the sandwich panel, and also takes the sandwich panel with 1mm steel panel to study the material strain rate dependence which under different high shock wave stress loaded, the results show that the sandwich panel is strain rate dependence material. And also, in order to get good waveforms in the SHPB experiment, the waveform shaped technique is used in the dynamic experiments, and the study of this paper will good to sandwich panel used in the engineering.

  9. Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

    SciTech Connect

    Dong, Liang; Li, Shuhui; Yang, Bing; Gao, Yongsheng

    2013-12-16

    Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully.

  10. Application of MMC model on simulation of shearing process of thick hot-rolled high strength steel plate

    NASA Astrophysics Data System (ADS)

    Dong, Liang; Li, Shuhui; Yang, Bing; Gao, Yongsheng

    2013-12-01

    Shear operation is widely used as the first step in sheet metal forming to cut the sheet or plate into the required size. The shear of thick hot-rolled High Strength Steel (HSS) requires large shearing force and the sheared edge quality is relatively poor because of the large thickness and high strength compared with the traditional low carbon steel. Bad sheared edge quality will easily lead to edge cracking during the post-forming process. This study investigates the shearing process of thick hot-rolled HSS plate metal, which is generally exploited as the beam of heavy trucks. The Modified Mohr-Coulomb fracture criterion (MMC) is employed in numerical simulation to calculate the initiation and propagation of cracks during the process evolution. Tensile specimens are designed to obtain various stress states in tension. Equivalent fracture strains are measured with Digital Image Correlation (DIC) equipment to constitute the fracture locus. Simulation of the tension test is carried out to check the fracture model. Then the MMC model is applied to the simulation of the shearing process, and the simulation results show that the MMC model predicts the ductile fracture successfully.

  11. An understanding of HSLA-65 plate steels

    NASA Astrophysics Data System (ADS)

    Sampath, K.

    2006-02-01

    HSLA-65 plate steels can be produced using one of five plate manufacturing techniques: normalizing, controlled rolling (CR), controlled rolling followed by accelerated cooling (CR-AC), direct quenching and tempering (DQT), or conventional quenching and tempering (Q&T). The HSLA-65 steels are characterized by low carbon content and low alloy content, and they exhibit a low carbon equivalent that allows improved plate weldability. These characteristics in turn (a) provide the steel plate with a refined microstructure that ensures high strength and toughness; (b) eliminate or substantially reduce the need for preheating during welding; (c) resist susceptibility to hydrogen-assisted cracking (HAC) in the weld heat affected zone (HAZ) when fusion (arc) welded using low heat-input conditions; and (d) depending on section thickness, facilitate high heat-input welding (about 2 kJ/mm) without significant loss of strength or toughness in the HAZ. However, application of this plate manufacturing process and of these controls produces significant differences in the metallurgical structure and range of mechanical properties of the HSLA-65 plate steels both among themselves and versus conventional higher strength steel (HSS) plates. For example, among the HSLA-65 plate steels, those produced by Q&T exhibit minimal variability in mechanical properties, especially in thicker plates. Besides variability in mechanical properties depending on plate thickness, the CR and CR-AC plate steels exhibit a relatively higher yield strength to ultimate tensile strength (YS/UTS) ratio than do DQT and Q&T steels. Such differences in processing and properties of HSLA-65 plate steels could potentially affect the selection and control of various secondary fabrication practices, including arc welding. Consequently, fabricators must exercise extreme caution when transferring allowable limits of certified secondary fabrication practices from one type of HSLA-65 plate steel to another, even for the

  12. Residual stress measurements on thick plate low-alloy steel narrow gap weldments by x-ray diffraction

    SciTech Connect

    Rund, C.O.; DiMascio, P.S.; Pangborn, R.N.; Snoha, D.J.

    1984-06-01

    A unique x-ray diffraction instrument for residual stress measurement has been developed that provides for speed, ease of measurement, accuracy, and economy of surface stress measurement. Application of this instrument with a material removal technique, e.g., electropolishing, has facilitated detailed, high resolution studies of three-dimensional stress fields. This paper describes the instrumentation and techniques applied to conduct the residual stress measurement and presents maps of the residual stress data obtained for the surfaces of a heavy 2 1/4 Cr 1 Mo steel plate weldment.

  13. A Study on the Application of Submerged Arc Welding for Thin Plate of A-Grade 3.2 Thickness Steel in Ship Structure

    NASA Astrophysics Data System (ADS)

    Lee, Jeong-Soo; Yun, Jin-Oh; Lim, Dong-Yong; Jang, Yong-Won; Kim, Bong-Joon; Oh, Chong-In

    2010-06-01

    This paper is focused on application submerged arc welding process, which offers many advantages compared to conventional CO2 welding process, for thin plate in ship structure. For this purpose, optimized welding conditions are determined according to combination of wire & flux, relationship between welding parameters, bead shapes and mechanical tests such as tensile, bend and hardness. Also finite element(FE) based numerical simulation of thermal history and welding residual stress in welded joint of A-grade 3.2 thickness steel has been checked to qualitative tendency in this paper. In conclusion our company applied to this method in work piece and it was no problem. From the result of this study, it makes substantial saving of time and manufacturing cost and raises the welding quality of product.

  14. Plating on stainless steel alloys

    SciTech Connect

    Dini, J.W.; Johnson, H.R.

    1981-09-11

    Quantitative adhesion data are presented for a variety of electroplated stainless steel type alloys. Results show that excellent adhesion can be obtained by using a Wood's nickel strike or a sulfamate nickel strike prior to final plating. Specimens plated after Wood's nickel striking failed in the deposit rather than at the interface between the substrate and the coating. Flyer plate quantitative tests showed that use of anodic treatment in sulfuric acid prior to Wood's nickel striking even further improved adhesion. In contrast activation of stainless steels by immersion or cathodic treatment in hydrochloric acid resulted in very reduced bond strengths with failure always occurring at the interface between the coating and substrate.

  15. Elastic stability of thick auxetic plates

    NASA Astrophysics Data System (ADS)

    Lim, Teik-Cheng

    2014-04-01

    Auxetic materials and structures exhibit a negative Poisson’s ratio while thick plates encounter shear deformation, which is not accounted for in classical plate theory. This paper investigates the effect of a negative Poisson’s ratio on thick plates that are subjected to buckling loads, taking into consideration the shear deformation using Mindlin plate theory. Using a highly accurate shear correction factor that allows for the effect of Poisson’s ratio, the elastic stability of circular and square plates are evaluated in terms of dimensionless parameters, namely the Mindlin-to-Kirchhoff critical buckling load ratio and Mindlin critical buckling load factors. Results for thick square plates reveal that both parameters increase as the Poisson’s ratio becomes more negative. In the case of thick circular plates, the Mindlin-to-Kirchhoff critical buckling load ratios and the Mindlin critical buckling load factors increase and decrease, respectively, as the Poisson’s ratio becomes more negative. The results obtained herein show that thick auxetic plates behave as thin conventional plates, and therefore suggest that the classical plate theory can be used to evaluate the elastic stability of thick plates if the Poisson’s ratio of the plate material is sufficiently negative. The results also suggest that materials with highly negative Poisson’s ratios are recommended for square plates, but not circular plates, that are subjected to buckling loads.

  16. Stress measurement in thick plates using nonlinear ultrasonics

    SciTech Connect

    Abbasi, Zeynab E-mail: dozevin@uic.edu; Ozevin, Didem E-mail: dozevin@uic.edu

    2015-03-31

    In this paper the interaction between nonlinear ultrasonic characteristics and stress state of complex loaded thick steel plates using fundamental theory of nonlinear ultrasonics is investigated in order to measure the stress state at a given cross section. The measurement concept is based on phased array placement of ultrasonic transmitter-receiver to scan three angles of a given cross section using Rayleigh waves. The change in the ultrasonic data in thick steel plates is influenced by normal and shear stresses; therefore, three measurements are needed to solve the equations simultaneously. Different thickness plates are studied in order to understand the interaction of Rayleigh wave penetration depth and shear stress. The purpose is that as the thickness becomes smaller, the shear stress becomes negligible at the angled measurement. For thicker cross section, shear stress becomes influential if the depth of penetration of Rayleigh wave is greater than the half of the thickness. The influences of plate thickness and ultrasonic frequency on the identification of stress tensor are numerically studied in 3D structural geometry and Murnaghan material model. The experimental component of this study includes uniaxial loading of the plate while measuring ultrasonic wave at three directions (perpendicular, parallel and angled to the loading direction). Instead of rotating transmitter-receiver pair for each test, a device capable of measuring the three angles is designed.

  17. Shear deformation in thick auxetic plates

    NASA Astrophysics Data System (ADS)

    Lim, Teik-Cheng

    2013-08-01

    This paper aims to understand the effect of auxeticity on shear deformation in thick plates. Three models for the shear correction factor of plates as a function of Poisson’s ratio were proposed: an analytical model, a cubic fit model and a modified model. Of these three, the cubic fit model exhibits the best accuracy over the entire range of Poisson’s ratio from -1 to 0.5. The extent of shear deformation is herein investigated using the example of uniformly loaded circular plates. It was found that the maximum deformation of such plates based on Mindlin theory approximates to those according to Kirchhoff theory when the Poisson’s ratio of the plate material is highly negative. When the Poisson’s ratio of the plate material is -1 and the edge of the plate is simply supported, the calculation of the maximum deflection by Mindlin theory simplifies into that by Kirchhoff theory. These results suggest that auxeticity reduces shear deformation in thick plates, permitting the use of classical plate theory for thick plates only if the plate material is highly auxetic.

  18. Growth defects in thick ion-plated coatings

    NASA Technical Reports Server (NTRS)

    Spalvins, T.

    1975-01-01

    Industrial ion plating conditions were selected to deposit metallic coatings such as copper, gold, and chromium 2 micrometer thick on metal and glass substrates. The surface finishes of 304 stainless steel, copper, and brass were utilized with mechanically and electrolytically polished surfaces. Nodular growth occurred in these coatings during ion plating as revealed by scanning electron microscopy. Surface irregularities such as scratches, steps, ledges, and so forth are responsible for outward growth, the typical cone type, whereas surface contaminants and loosely settled foreign particles are responsible for lateral growth; namely, the extreme localized surface outgrowths. These defect crystallographic features create porosity in the coatings when subjected to stresses and strains.

  19. Thermal equivalency study for steel propulsion shafting and flat plate

    SciTech Connect

    Dikshit, V.A.; Atteridge, D.G.

    1994-12-31

    The electroslag strip surfacing (ESS) process despite its advantage of high deposition rates, low base metal dilutions, and uniform penetrations, over unknown in the United States and has only recently started to gain acceptance as a feasible process for surfacing on large components, e.g., propulsion shafting. Electroslag strip surfacing was made on service scale shaft and on various flat plates using the same surfacing materials and parameters. Thermal history measurements were made by chromel-alumel thermocouples mounted on the shaft and the flat plates. The data were collected by a computer-controlled data acquisition system and subsequently postprocessed using commercial spreadsheet/graphics software programs. The t{sub 8-5} cooling times for the shaft and the flat plates showed a strong dependence on the interpass preheat temperature, but was independent of the maximum temperature. The t{sub 8-5} cooling times for the shaft and flat plate of the same thickness, and for the 76 and 127 mm thick flat plates were found to match very closely. This led to the conclusion that the thermal history results for 127 mm thick shaft and 127 to 67 mm thick flat plates made from similar steels show thermal equivalence for ESS and provide the justification for using 67 to 127 mm thick plates instead of 127 mm thick service scale shafting for process characterization.

  20. 49 CFR 179.220-6 - Thickness of plates.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ...) The wall thickness, after forming of the inner container shell and 2:1 ellipsoidal heads must be not... thickness of plate in inches after forming. (b) The wall thickness after forming of the inner container... = Minimum thickness of plate in inches after forming. (c) The wall thickness after forming of...

  1. Variable thickness double-refracting plate

    DOEpatents

    Hadeishi, Tetsuo

    1976-01-01

    This invention provides an A.C., cyclic, current-controlled, phase retardation plate that uses a magnetic clamp to produce stress birefringence. It was developed for an Isotope-Zeeman Atomic Absorption Spectrometer that uses polarization modulation to effect automatic background correction in atomic absorption trace-element measurements. To this end, the phase retardation plate of the invention is a variable thickness, photoelastic, double-refracting plate that is alternately stressed and released by the magnetic clamp selectively to modulate specific components selected from the group consisting of circularly and plane polarized Zeeman components that are produced in a dc magnetic field so that they correspond respectively to Zeeman reference and transmission-probe absorption components. The polarization modulation changes the phase of these polarized Zeeman components, designated as .sigma. reference and .pi. absorption components, so that every half cycle the components change from a transmission mode to a mode in which the .pi. component is blocked and the .sigma. components are transmitted. Thus, the Zeeman absorption component, which corresponds in amplitude to the amount of the trace element to be measured in a sample, is alternately transmitted and blocked by a linear polarizer, while the circularly polarized reference components are continuously transmitted thereby. The result is a sinusoidally varying output light amplitude whose average corresponds to the amount of the trace element present in the sample.

  2. Vibration Analysis of Stepped Thickness Plates

    NASA Astrophysics Data System (ADS)

    Guo, S. J.; Keane, A. J.; Moshrefi-Torbati, M.

    1997-07-01

    Investigation has been made into various approaches for analyzing the vibration of plates with stepped thicknesses. First, attention has been paid to updating a classical approach for the analysis of such problems, correcting the boundary conditions cited in an earlier paper and dealing with the difficulties that can arise when calculating high order modes. Secondly, contribution has been made to improving the classical finite strip method (FSM) by replacing the "static" shape function of the strip element by a "dynamic" function. This leads to the development of a dynamic finite strip method which improves solution accuracy without compromising model size and which therefore is more efficient than the classical FSM. When compared with the finite element method (FEM), which is also considered here, the advantages of smaller model size and higher accuracy of the dynamic FSM are significant. In order to demonstrate the application of the above approaches, the modes of simply supported plates with uniform and stepped thicknesses have been analyzed. From this numerical study, it is noted that the updated classical approach can be used to obtain a solution for any order mode to any specified accuracy and is the most efficient approach considered in the present study. It is also noted that, compared with the FEM of similar solution accuracy, the dynamic finite strip method normally produces a much smaller model size, so that such calculations are significantly more efficient than for the FEM. The aim of this work is to establish methods for the analysis of stepped plates that might be used in optimization studies where speed of formulation and solution are at a premium. There are, of course, a number of other methods that could be used to tackle such problems, but they lie outside the scope of this work; see for example the papers of Liew and co-authors [1, 2].

  3. 49 CFR 179.200-6 - Thickness of plates.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... bursting pressure in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed in § 179... strength of plate material in p.s.i. as prescribed in § 179.200-7; t = Minimum thickness of plate in inches... strength of plate material in p.s.i. as prescribed in § 179.200-7; t = Minimum thickness of plate in...

  4. 49 CFR 179.200-6 - Thickness of plates.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... bursting pressure in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed in § 179... strength of plate material in p.s.i. as prescribed in § 179.200-7; t = Minimum thickness of plate in inches... strength of plate material in p.s.i. as prescribed in § 179.200-7; t = Minimum thickness of plate in...

  5. 49 CFR 179.200-6 - Thickness of plates.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... bursting pressure in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed in § 179... strength of plate material in p.s.i. as prescribed in § 179.200-7; t = Minimum thickness of plate in inches... strength of plate material in p.s.i. as prescribed in § 179.200-7; t = Minimum thickness of plate in...

  6. 49 CFR 179.200-6 - Thickness of plates.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... bursting pressure in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed in § 179... strength of plate material in p.s.i. as prescribed in § 179.200-7; t = Minimum thickness of plate in inches... strength of plate material in p.s.i. as prescribed in § 179.200-7; t = Minimum thickness of plate in...

  7. Design parameters of stainless steel plates for maximizing high frequency ultrasound wave transmission.

    PubMed

    Michaud, Mark; Leong, Thomas; Swiergon, Piotr; Juliano, Pablo; Knoerzer, Kai

    2015-09-01

    This work validated, in a higher frequency range, the theoretical predictions made by Boyle around 1930, which state that the optimal transmission of sound pressure through a metal plate occurs when the plate thickness equals a multiple of half the wavelength of the sound wave. Several reactor design parameters influencing the transmission of high frequency ultrasonic waves through a stainless steel plate were examined. The transmission properties of steel plates of various thicknesses (1-7 mm) were studied for frequencies ranging from 400 kHz to 2 MHz and at different distances between plates and transducers. It was shown that transmission of sound pressure through a steel plate showed high dependence of the thickness of the plate to the frequency of the sound wave (thickness ratio). Maximum sound pressure transmission of ∼ 60% of the incident pressure was observed when the ratio of the plate thickness to the applied frequency was a multiple of a half wavelength (2 MHz, 6mm stainless steel plate). In contrast, minimal sound pressure transmission (∼ 10-20%) was measured for thickness ratios that were not a multiple of a half wavelength. Furthermore, the attenuation of the sound pressure in the transmission region was also investigated. As expected, it was confirmed that higher frequencies have more pronounced sound pressure attenuation than lower frequencies. The spatial distribution of the sound pressure transmitted through the plate characterized by sonochemiluminescence measurements using luminol emission, supports the validity of the pressure measurements in this study. PMID:25637292

  8. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 46 Shipping 5 2014-10-01 2014-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  9. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 46 Shipping 5 2013-10-01 2013-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  10. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 46 Shipping 5 2012-10-01 2012-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  11. 46 CFR 154.170 - Outer hull steel plating.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 46 Shipping 5 2011-10-01 2011-10-01 false Outer hull steel plating. 154.170 Section 154.170... Structure § 154.170 Outer hull steel plating. (a) Except as required in paragraph (b) of this section, the outer hull steel plating, including the shell and deck plating must meet the material standards of...

  12. 49 CFR 179.100-6 - Thickness of plates.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ....; S = Minimum tensile strength of plate material in p.s.i., as prescribed in § 179.100-7; t = Minimum thickness of plate in inches after forming. (b) If plates are clad with material having tensile strength... determining thickness. If cladding material does not have tensile strength at least equal to the base...

  13. 49 CFR 179.100-6 - Thickness of plates.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ....; S = Minimum tensile strength of plate material in p.s.i., as prescribed in § 179.100-7; t = Minimum thickness of plate in inches after forming. (b) If plates are clad with material having tensile strength... determining thickness. If cladding material does not have tensile strength at least equal to the base...

  14. 49 CFR 179.100-6 - Thickness of plates.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ....; S = Minimum tensile strength of plate material in p.s.i., as prescribed in § 179.100-7; t = Minimum thickness of plate in inches after forming. (b) If plates are clad with material having tensile strength... determining thickness. If cladding material does not have tensile strength at least equal to the base...

  15. 49 CFR 179.100-6 - Thickness of plates.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ....; S = Minimum tensile strength of plate material in p.s.i., as prescribed in § 179.100-7; t = Minimum thickness of plate in inches after forming. (b) If plates are clad with material having tensile strength... determining thickness. If cladding material does not have tensile strength at least equal to the base...

  16. Perforation of HY-100 steel plates with long rod projectiles

    SciTech Connect

    Hanchak, S.J.; Altman, B.S.; Forrestal, M.J.

    1993-07-01

    The authors conducted perforation experiments with 4340 steel, rod projectiles and HY-100 steel, target plates at striking velocities between 80 and 370 m/s. Projectiles were machined to nominally 30-mm-diameter and 281-mm-length so they could be launched from a 30-mm-powder gun without sabots. The target plates were rigidly clamped at 305-mm diameter and had a nominal thickness of 10.2 mm. In addition to measuring striking and residual projectile velocities, they obtained back surface framing camera data that showed clearly the plate deformation and plug ejection process. An Imacon 792 camera provided up to 20 frames per experiment with an interframe time duration of 10 {mu}s. The modeling work is in progress, but they present a beam model that exhibits the features observed in the experiments.

  17. 49 CFR 179.220-6 - Thickness of plates.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ...-Pressure Tank Car Tanks (Classes DOT-111AW and 115AW) § 179.220-6 Thickness of plates. (a) The wall... after forming. (b) The wall thickness after forming of the inner container heads, if flanged and dished... plate in inches after forming. (c) The wall thickness after forming of the cylindrical section and...

  18. Design of a Variable Thickness Plate to Focus Bending Waves

    NASA Technical Reports Server (NTRS)

    Schiller, Noah H.; Lin, Sz-Chin Steven; Cabell, Randolph H.; Huang, Tony Jun

    2012-01-01

    This paper describes the design of a thin plate whose thickness is tailored in order to focus bending waves to a desired location on the plate. Focusing is achieved by smoothly varying the thickness of the plate to create a type of lens, which focuses structural-borne energy. Damping treatment can then be positioned at the focal point to efficiently dissipate energy with a minimum amount of treatment. Numerical simulations of both bounded and unbounded plates show that the design is effective over a broad frequency range, focusing traveling waves to the same region of the plate regardless of frequency. This paper also quantifies the additional energy dissipated by local damping treatment installed on a variable thickness plate relative to a uniform plate.

  19. Thickness dependence of the Casimir force between a magnetodielectric plate and a diamagnetic plate

    SciTech Connect

    Inui, Norio

    2011-11-15

    This paper examines the repulsive Casimir force between a magnetodielectric plate, with static permeability greater than static permittivity, and a diamagnetic plate. As the thickness of the magnetodielectric plate is decreased, the attractive component of the Casimir force decreases more than the repulsive one. This effect makes the net Casimir force repulsive, and a larger repulsive Casimir force is generated compared to the Casimir force between the plates with infinite thickness.

  20. Fragmentation of armor piercing steel projectiles upon oblique perforation of steel plates

    NASA Astrophysics Data System (ADS)

    Paris, V.; Weiss, A.; Vizel, A.; Ran, E.; Aizik, F.

    2012-08-01

    In this study, a constitutive strength and failure model for a steel core of a14.5 mm API projectile was developed. Dynamic response of a projectile steel core was described by the Johnson-Cook constitutive model combined with principal tensile stress spall model. In order to obtain the parameters required for numerical description of projectile core material behavior, a series of planar impact experiments was done. The parameters of the Johnson-Cook constitutive model were extracted by matching simulated and experimental velocity profiles of planar impact. A series of oblique ballistic experiments with x-ray monitoring was carried out to study the effect of obliquity angle and armor steel plate thickness on shattering behavior of the 14.5 mm API projectile. According to analysis of x-ray images the fragmentation level increases with both steel plate thickness and angle of inclination. The numerical modeling of the ballistic experiments was done using commercial finite element code, LS-DYNA. Dynamic response of high hardness (HH) armor steel was described using a modified Johnson-Cook strength and failure model. A series of simulations with various values of maximal principal tensile stress was run in order to capture the overall fracture behavior of the projectile's core. Reasonable agreement between simulated and x-ray failure pattern of projectile core has been observed.

  1. Overriding plate thickness control on subducting slab curvature

    NASA Astrophysics Data System (ADS)

    Holt, A.; Buffett, B. A.; Becker, T. W.

    2014-12-01

    The curvature of subducting lithosphere controls deformation due to bending at the trench, which results in a force that dissipates gravitational potential energy and may affect seismic coupling. We use 2-D, thermo-mechanical subduction models to explore the dependence of the radius of curvature on the thickness of the subducting and overriding plates for models with both viscous and effectively plastic lithospheric rheologies. Such a plastic rheology has been shown to reproduce the bending stresses/moment computed using a kinematic strain rate description and a laboratory derived composite rheology. Laboratory and numerical models show that the bending geometry of subducting slabs with a viscous rheology is strongly dependent on slab thickness; thicker plates have a larger radius of curvature. However, the curvature of subducting plates on Earth, illuminated by the distribution of earthquake hypocenters, shows little to no dependence on the plate thickness or age. Such an observation is instead compatible with plates that have a plastic rheology. Indeed, our numerical models show that the radius of curvature of viscous plates has a stronger dependence on subducting plate thickness than in equivalent plastic models. In viscous plates, the bending moment produces a torque, which balances the torque exerted by buoyancy. However, for the plastic plate case the bending moment saturates at a maximum value and so cannot balance the gravitational torque. The saturation of bending moment means that, (a) the radius of curvature of the bending region is not constrained by this torque balance, and, (b) other forces are required to balance the gravitational torque. We explore the role that the overriding plate could play in controlling the subducting plate curvature in plastic plate models where the bending stresses have saturated. For such plates, we find that increasing the thickness of the overriding plate causes the radius of curvature to increase. The same correlation is

  2. Perforation of HY-100 steel plates with 4340 R{sub c} 38 and T-250 maraging steel rod projectiles

    SciTech Connect

    Forrestal, M.J.; Hanchak, S.J.

    1998-05-25

    The authors conducted perforation experiments with 4340 Rc 38 and T-250 maraging steel, long rod projectiles and HY-100 steel target plates at striking velocities between 80 and 370 m/s. Flat-end rod projectiles with lengths of 89 and 282 mm were machined to nominally 30-mm-diameter so they could be launched from a 30-mm-powder gun without sabots. The target plates were rigidly clamped at a 305-mm-diameter and had nominal thicknesses of 5.3 and 10.5 mm. Four sets of experiments were conducted to show the effects of rod length and plate thickness on the measured ballistic limit and residual velocities. In addition to measuring striking and residual projectile velocities, they obtained framing camera data on the back surfaces of several plates that showed clearly the plate deformation and plug ejection process. They also present a beam model that exhibits qualitatively the experimentally observed mechanisms.

  3. Thick plate flexure. [for lithospheric models of Mars and earth

    NASA Technical Reports Server (NTRS)

    Comer, R. P.

    1983-01-01

    Analytical expressions are derived for the displacements and stresses due to loading of a floating, uniform, elastic plate of arbitrary thickness by a plane or axisymmetric harmonic load. The solution is exact except for assumptions of small strains and linear boundary conditions, and gravitation within the plate is neglected. For typical earth parameters its predictions are comparable to those of the usual thin plate theory frequently assumed in studies of lithospheric flexure, gravity and regional isostasy. Even for a very thick lithosphere, which may exist in some regions of Mars, the thin plate theory is a better approximation to the thick plate solution than the elastic half-space limit, except for short-wavelength loads.

  4. Transient motion of thick anisotropic plates

    NASA Technical Reports Server (NTRS)

    Nayfeh, Adnan H.; Taylor, Timothy W.

    1991-01-01

    Analyses are developed for the response of anisotropic plate strips to a transient load. The load is taken in the form of a line load of normal stress on the surface or within the body of the strip. The characteristic free vibrational modes of the strip are derived and used to derive the secular equation for this case in closed form and to isolate the mathematical conditions for symmetric and antisymmetric wave mode propagation in completely separate terms. The applied loads are expanded in terms of these normal modes and the response of the plate is obtained by superposition of the appropriate components. Material systems of higher symmetry are contained implicitly in the analysis.

  5. DETAIL VIEW OF STEEL PLATES IN WALKWAY CONNECTING NO. 3 ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL VIEW OF STEEL PLATES IN WALKWAY CONNECTING NO. 3 TREATMENT SHOP (HIGH HOUSE) WITH NO. 2 TREATMENT SHOP - Bethlehem Steel Corporation, Along Lehigh River, North of Fourth Street, Bethlehem, Northampton County, PA

  6. Rolling contact fatigue life of chromium ion plated 440C bearing steel

    NASA Technical Reports Server (NTRS)

    Bhat, B. N.; Davis, J. H.

    1985-01-01

    Rolling contact fatigue (RCF) test specimens of heat treated 440C bearing steel were chromium ion plated in thicknesses from 0.1 to 8.0 micron and tested in RCF tester using 700 ksi maximum Hertzian stress. Heavy coatings, greater than about 5 micron in thickness, peeled off or spalled readily, whereas thin coatings, less than 3 micron thick, were tenacious and did not come off. Furthermore, significant improvement in RCF life was obtained with thin chromium ion plated test specimens. The average increase in B10 life was 75% compared with unplated 440C. These preliminary results indicate that ion plating is a promising way to improve bearing life.

  7. 49 CFR 179.400-8 - Thickness of plates.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... the following formula, whichever is greater: t = 1.83 Pd / 2SE Where: t = minimum thickness of plate.... (a) The minimum wall thickness, after forming, of the inner shell and any 2:1 ellipsoidal head for the inner tank must be that specified in § 179.401-1, or that calculated by the following...

  8. 49 CFR 179.400-8 - Thickness of plates.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... the following formula, whichever is greater: t = 1.83 Pd / 2SE Where: t = minimum thickness of plate.... (a) The minimum wall thickness, after forming, of the inner shell and any 2:1 ellipsoidal head for the inner tank must be that specified in § 179.401-1, or that calculated by the following...

  9. 49 CFR 179.400-8 - Thickness of plates.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... the following formula, whichever is greater: t = 1.83 Pd / 2SE Where: t = minimum thickness of plate.... (a) The minimum wall thickness, after forming, of the inner shell and any 2:1 ellipsoidal head for the inner tank must be that specified in § 179.401-1, or that calculated by the following...

  10. Aluminum/steel wire composite plates exhibit high tensile strength

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Composite plate of fine steel wires imbedded in an aluminum alloy matrix results in a lightweight material with high tensile strength. Plates have been prepared having the strength of titanium with only 85 percent of its density.

  11. Ultrasonic guided wave detection of scatterers on large clad steel plates

    NASA Astrophysics Data System (ADS)

    Gong, Peng; Harley, Joel B.; Berges, Mario; Junker, Warren R.; Greve, David W.; Oppenheim, Irving J.

    2016-04-01

    "Clad steel" refers to a thick carbon steel structural plate bonded to a corrosion resistant alloy (CRA) plate, such as stainless steel or titanium, and is widely used in industry to construct pressure vessels. The CRA resists the chemically aggressive environment on the interior, but cannot prevent the development of corrosion losses and cracks that limit the continued safe operation of such vessels. At present there are no practical methods to detect such defects from the exposed outer surface of the thick carbon steel plate, often necessitating removing such vessels from service and inspecting them visually from the interior. In previous research, sponsored by industry to detect and localize damage in pressurized piping systems under operational and environmental changes, we investigated a number of data-driven signal processing methods to extract damage information from ultrasonic guided wave pitch-catch records. We now apply those methods to relatively large clad steel plate specimens. We study a sparse array of wafer-type ultrasonic transducers adhered to the carbon steel surface, attempting to localize mass scatterers grease-coupled to the stainless steel surface. We discuss conditions under which localization is achieved by relatively simple first-arrival methods, and other conditions for which data-driven methods are needed; we also discuss observations of plate-like mode properties implied by these results.

  12. Oblique Perforation of Thick Metallic Plates by Rigid Projectiles

    NASA Astrophysics Data System (ADS)

    Chen, Xiaowei; Li, Qingming; Fan, Saucheong

    2006-08-01

    Oblique perforation of thick metallic plates by rigid projectiles with various nose shapes is studied in this paper. Two perforation mechanisms, i.e., the hole enlargement for a sharp projectile nose and the plugging formation for a blunt projectile nose, are considered in the proposed analytical model. It is shown that the perforation of a thick plate is dominated by several non-dimensional numbers, i.e., the impact function, the geometry function of projectile, the non-dimensional thickness of target and the impact obliquity. Explicit formulae are obtained to predict the ballistic limit, residual velocity and directional change for the oblique perforation of thick metallic plates. The proposed model is able to predict the critical condition for the occurrence of ricochet. The proposed model is validated by comparing the predictions with other existing models and independent experimental data.

  13. Ultrasonic Butt Welding of Aluminum, Copper and Steel Plate Specimens

    NASA Astrophysics Data System (ADS)

    Tsujino, Jiromaru; Ueoka, Tetsugi; Fujita, Yuki; Watanabe, Ichiro

    1994-05-01

    Characteristics of ultrasonic butt welding of the same and of different metal plates are studied. The ultrasonic vibration source used has eight 15-kHz bolt-clamped Langevin-type lead-zircon-titanate (PZT) transducers of 60 mm diameter and is driven by a 50-kW static induction thyristor power amplifier. Welding specimens of aluminum, copper and steel plates of 6 mm thickness are successfully joined end-to-end with weld strength almost equal to that of an aluminum specimen. The input power required for aluminum, aluminum and copper, and aluminum and steel plates are about 5 kW/cm2, 5.5 kW/cm2 and 3.5 kW/cm2, respectively. The measured temperature rise at the specimen side surface and elongation of the welded specimen during a tensile test correspond to weld strength. The hardness distributions along the weldment of welded specimens are measured and the maximum temperature rise in an aluminum welding specimen is estimated to be over 480°C from the reduction of hardness at a welding specimen surface.

  14. 49 CFR 179.400-8 - Thickness of plates.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... the outer jacket shell may not be less than 7/16 inch. The minimum wall thickness, after forming, of the outer jacket heads may not be less than 1/2 inch and they must be made from steel specified in § 179.16(c). The annular space is to be evacuated, and the cylindrical portion of the outer...

  15. Propagation of thickness-twist waves in elastic plates with periodically varying thickness and phononic crystals.

    PubMed

    Zhu, Jun; Chen, Weiqiu; Yang, Jiashi

    2014-09-01

    We study the propagation of thickness-twist (TT) waves in a crystal plate of AT-cut quartz with periodically varying, piecewise constant thickness. The scalar differential equation by Tiersten and Smythe is employed. The problem is found to be mathematically equivalent to the motion of an electron in a periodic potential field governed by Schrodinger's equation. An analytical solution is obtained. Numerical results show that the eigenvalue (frequency) spectrum of the waves has a band structure with allowed and forbidden bands. Therefore, for TT waves, plates with periodically varying thickness can be considered as phononic crystals. The effects of various parameters on the frequency spectrum are examined. PMID:24924785

  16. Brazing open cell reticulated copper foam to stainless steel tubing with vacuum furnace brazed gold/indium alloy plating

    DOEpatents

    Howard, Stanley R.; Korinko, Paul S.

    2008-05-27

    A method of fabricating a heat exchanger includes brush electroplating plated layers for a brazing alloy onto a stainless steel tube in thin layers, over a nickel strike having a 1.3 .mu.m thickness. The resultant Au-18 In composition may be applied as a first layer of indium, 1.47 .mu.m thick, and a second layer of gold, 2.54 .mu.m thick. The order of plating helps control brazing erosion. Excessive amounts of brazing material are avoided by controlling the electroplating process. The reticulated copper foam rings are interference fit to the stainless steel tube, and in contact with the plated layers. The copper foam rings, the plated layers for brazing alloy, and the stainless steel tube are heated and cooled in a vacuum furnace at controlled rates, forming a bond of the copper foam rings to the stainless steel tube that improves heat transfer between the tube and the copper foam.

  17. Practical method for diffusion welding of steel plate in air.

    NASA Technical Reports Server (NTRS)

    Moore, T. J.; Holko, K. H.

    1972-01-01

    Description of a simple and easily applied method of diffusion welding steel plate in air which does not require a vacuum furnace or hot press. The novel feature of the proposed welding method is that diffusion welds are made in air with deadweight loading. In addition, the use of an autogenous (self-generated) surface-cleaning principle (termed 'auto-vac cleaning') to reduce the effects of surface oxides that normally hinder diffusion welding is examined. A series of nine butt joints were diffusion welded in thick sections of AISI 1020 steel plate. Diffusion welds were attempted at three welding temperatures (1200, 1090, and 980 C) using a deadweight pressure of 34,500 N/sq m (5 psi) and a two-hour hold time at temperature. Auto-vac cleaning operations prior to welding were also studied for the same three temperatures. Results indicate that sound welds were produced at the two higher temperatures when the joints were previously fusion seal welded completely around the periphery. Also, auto-vac cleaning at 1200 C for 2-1/2 hours prior to diffusion welding was highly beneficial, particularly when subsequent welding was accomplished at 1090 C.

  18. Effect of preheat on residual stress distributions in arc-welded mild steel plates

    SciTech Connect

    Adedayo, S.M.; Adeyemi, M.B.

    2000-02-01

    Residual stress distribution in the longitudinal and transverse directions on a 6-mm-thick arc-welded mild steel plate was experimentally examined with and without initial preheat. Stress measurements were completed by monitoring strain changes on mounted strain gauges resulting from successive milling of the welded plate specimens. Machining stresses were also compensated for by carrying out measurements of strain changes due to milling operation of a stress-free unwelded annealed mild steel plate. High tensile residual stresses exist close to the weld line in both longitudinal and transverse stresses. Maximum longitudinal residual stress values existing close to the weld line are reduced (between 50 and 75%) due to the effect of initial metal preheat of 200 C of the welded steel plate.

  19. 49 CFR 179.400-8 - Thickness of plates.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Thickness of plates. 179.400-8 Section 179.400-8 Transportation Other Regulations Relating to Transportation PIPELINE AND HAZARDOUS MATERIALS SAFETY ADMINISTRATION, DEPARTMENT OF TRANSPORTATION HAZARDOUS MATERIALS REGULATIONS SPECIFICATIONS FOR TANK CARS Specification for Cryogenic Liquid Tank...

  20. Stainless Steel Bipolar Plates Deposited with Multilayer Films for PEMFC Applications

    NASA Astrophysics Data System (ADS)

    Cho, Hyun; Yun, Young-Hoon

    2013-08-01

    A chromium nitride (CrN, Cr2N)/chromium (Cr)/indium-tin-oxide (ITO) system and a gold (Au)/titanium (Ti) system were separately deposited using a sputtering method and an E-beam method, respectively, onto stainless steel 316 and 304 plates. The XRD patterns of the deposited stainless steel plates showed the crystalline phase of typical indium-tin oxide and of metallic phases, such as chromium, gold, and the metal substrate, as well as those of external chromium nitride films. The nitride films were composed of two metal nitride phases that consisted of CrN and Cr2N compounds. The surface morphologies of the modified stainless steel bipolar plates were observed using atomic force microscopy and FE-SEM. The chromium nitride (CrN, Cr2N)/chromium (Cr)/indium-tin-oxide (ITO) multilayer that was formed on the stainless steel plates had a surface microstructural morphology that consisted of fine columnar grains 10 nm in diameter and 60 nm in length. The external gold films that were formed on the stainless steel plates had a grain microstructure approximately 100 nm in diameter. The grain size of the external surface of the stainless steel plates with the gold (Au)/titanium (Ti) system increased with increasing gold film thickness. The electrical resistances and water contact angles of the stainless steel bipolar plates that were covered with the multilayer films were examined as a function of the thickness of the ITO film or of the external gold film. In the corrosion test, ICP-MS results indicated that the gold (Au)/titanium (Ti) films showed relatively excellent chemical stability after exposure to H2SO4 solution with pH 3 at 80 °C.

  1. Nickel release from nickel-plated metals and stainless steels.

    PubMed

    Haudrechy, P; Foussereau, J; Mantout, B; Baroux, B

    1994-10-01

    Nickel release from nickel-plated metals often induces allergic contact dermatitis, but, for nickel-containing stainless steels, the effect is not well-known. In this paper, AISI 304, 316L, 303 and 430 type stainless steels, nickel and nickel-plated materials were investigated. 4 tests were performed: patch tests, leaching experiments, dimethylglyoxime (DMG) spot tests and electrochemical tests. Patch tests showed that 96% of the patients were intolerant to Ni-plated samples, and 14% to a high-sulfur stainless steel (303), while nickel-containing stainless steels with a low sulfur content elicited no reactions. Leaching experiments confirmed the patch tests: in acidic artificial sweat, Ni-plated samples released about 100 micrograms/cm2/week of nickel, while low-sulfur stainless steels released less than 0.03 microgram/cm2/week of nickel, and AISI 303 about 1.5 micrograms/cm2/week. Attention is drawn to the irrelevance of the DMG spot test, which reveals Ni present in the metal bulk but not its dissolution rate. Electrochemical experiments showed that 304 and 316 grades remain passive in the environments tested, while Ni-plated steels and AISI 303 can suffer significant cation dissolution. Thus, Ni-containing 304 and 316 steels should not induce contact dermatitis, while 303 should be avoided. A reliable nitric acid spot test is proposed to distinguish this grade from other stainless steels. PMID:7842681

  2. Application of laser in seam welding of dissimilar steel to aluminium joints for thick structural components

    NASA Astrophysics Data System (ADS)

    Meco, S.; Pardal, G.; Ganguly, S.; Williams, S.; McPherson, N.

    2015-04-01

    Laser welding-brazing technique, using a continuous wave (CW) fibre laser with 8000 W of maximum power, was applied in conduction mode to join 2 mm thick steel (XF350) to 6 mm thick aluminium (AA5083-H22), in a lap joint configuration with steel on the top. The steel surface was irradiated by the laser and the heat was conducted through the steel plate to the steel-aluminium interface, where the aluminium melts and wets the steel surface. The welded samples were defect free and the weld micrographs revealed presence of a brittle intermetallic compounds (IMC) layer resulting from reaction of Fe and Al atoms. Energy Dispersive Spectroscopy (EDS) analysis indicated the stoichiometry of the IMC as Fe2Al5 and FeAl3, the former with maximum microhardness measured of 1145 HV 0.025/10. The IMC layer thickness varied between 4 to 21 μm depending upon the laser processing parameters. The IMC layer showed an exponential growth pattern with the applied specific point energy (Esp) at a constant power density (PD). Higher PD values accelerate the IMC layer growth. The mechanical shear strength showed a narrow band of variation in all the samples (with the maximum value registered at 31.3 kN), with a marginal increase in the applied Esp. This could be explained by the fact that increasing the Esp results into an increase in the wetting and thereby the bonded area in the steel-aluminium interface.

  3. VIEW OF STEEL PLATE DOOR IN NUCLEAR PHYSICS LABORATORY, BETWEEN ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    VIEW OF STEEL PLATE DOOR IN NUCLEAR PHYSICS LABORATORY, BETWEEN LABORATORY AND SP-SE REACTOR ROOM,LEVEL -15’, LOOKING NORTHWEST - Physics Assembly Laboratory, Area A/M, Savannah River Site, Aiken, Aiken County, SC

  4. Lamb and SH wave transducer arrays for the inspection of large areas of thick plates

    NASA Astrophysics Data System (ADS)

    Wilcox, P.; Lowe, M.; Cawley, P.

    2000-05-01

    The motivation for this work is to develop a rapid inspection system for large steel plates, such as those which the floors and walls of oil storage tanks are constructed from. One approach to inspecting plates using guided ultrasonic waves, is to design a transduction system which uses monolithic devices such as wedge transducers, inter-digital transducers or meander coil electro-magnetic acoustic transducers (EMATs). Unfortunately, in order to achieve a given level of performance at a particular operating point on the dispersion curves, the physical dimensions of a monolithic transducer must be scaled in proportion to the thickness of plate under inspection. This renders the use of monolithic devices on thicker plates increasingly impractical for several reasons, not least because of the cost and difficulties involved in manufacturing large devices. Also, particular monolithic devices are limited to a small range of applications since they are generally designed to be sensitive to a particular wavelength and to be either unfocused or have a fixed focal length. A more attractive solution is to use an array device containing a number of elements which behave individually as point transducers. By controlling the elements individually, wavelength selection, beam steering and focusing can all be performed by post processing the same set of test data. Encouraging experimental results obtained using this technique will be shown for several array designs which operate on 5-10 mm thick plates.

  5. Incremental ECAP of thick continuous plates - machine and initial trials

    NASA Astrophysics Data System (ADS)

    Rosochowski, A.; Olejnik, L.

    2014-08-01

    Incremental ECAP (I-ECAP) can be used for SPD of continuous bars, plates and sheets. This paper describes design, construction and preliminary trials of a prototype machine capable of processing thick continuous plates. To increase productivity, a two-turn I-ECAP is used, which is equivalent to route C in conventional one-turn ECAP. The machine has a reciprocating punch inclined at 45°, a clamp holding the plate in the die during deformation and a feeder incrementally feeding the plate when it is not deformed; all these devices are driven by hydraulic actuators controlled by a PLC. The machine is capable of deforming materials at room temperature as well as elevated temperatures. The die is heated with electric heaters. The machine has also an integrated cooling system and a lubrication system. The material used for the initial trials was Al 1050 plate (10×50×1000) conversion coated with calcium aluminate and lubricated with dry soap. The process was carried out at room temperature using 1.6 mm feeding stroke and a low cycle frequency of approximately 0.2 Hz. The UFG structure after the first pass of the process revealed by STEM confirms process feasibility.

  6. 22. TRANSPORTING STEEL FLOOR PLATES ON HAND CART TO NORTH ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    22. TRANSPORTING STEEL FLOOR PLATES ON HAND CART TO NORTH END OF BRIDGE. NOTE RETAINING ANGLE FOR SURFACING AT CUT-SIDE EDGE OF FLOOR PLATES. NOTE TUNNELS IN TOP OF ROCK FACE FOR MAIN CABLES - Kaibab Trail Suspension Bridge, Spanning Colorado River, Grand Canyon, Coconino County, AZ

  7. Electroless nickel plating on stainless steels and aluminum

    NASA Technical Reports Server (NTRS)

    1966-01-01

    Procedures for applying an adherent electroless nickel plating on 303 SE, 304, and 17-7 PH stainless steels, and 7075 aluminum alloy was developed. When heat treated, the electroless nickel plating provides a hard surface coating on a high strength, corrosion resistant substrate.

  8. Thermal Stress Cracking of Slide-Gate Plates in Steel Continuous Casting

    NASA Astrophysics Data System (ADS)

    Lee, Hyoung-Jun; Thomas, Brian G.; Kim, Seon-Hyo

    2016-04-01

    The slide-gate plates in a cassette assembly control the steel flow through the tundish nozzle, and may experience through-thickness cracks, caused by thermal expansion and/or mechanical constraint, leading to air aspiration and safety concerns. Different mechanisms for common and rare crack formation are investigated with the aid of a three-dimensional finite-element model of thermal mechanical behavior of the slide-gate plate assembly during bolt pretensioning, preheating, tundish filling, casting, and cooling stages. The model was validated with previous plant temperature measurements of a ladle plate during preheating and casting, and then applied to a typical tundish-nozzle slide-gate assembly. The formation mechanisms of different types of cracks in the slide-gate plates are investigated using the model and evaluated with actual slide-gate plates at POSCO. Common through-thickness radial cracks, found in every plate, are caused during casting by high tensile stress on the outside surfaces of the plates, due to internal thermal expansion. In the upper plate, these cracks may also arise during preheating or tundish filling. Excessive bolt tightening, combined with thermal expansion during casting may cause rare radial cracks in the upper and lower plates. Rare radial and transverse cracks in middle plate appear to be caused during tundish filling by impingement of molten steel on the middle of the middle plate that generates tensile stress in the surrounding refractory. The mechanical properties of the refractory, the bolt tightening conditions, and the cassette/plate design are all important to service life.

  9. The Influence of Pre-existing Deformation on GMA Welding Distortion in Thin Steel Plates

    NASA Astrophysics Data System (ADS)

    Davies, C. M.; Ahn, J.; Tsunori, M.; Dye, D.; Nikbin, K. M.

    2015-01-01

    Weld distortion is particularly problematic for large thin structures that are used in the assembly of ships. The drive toward lighter ships and thinner plate is restricted by the significant increase in distortion as the plate thickness decreases. The influence of pre-existing deformation in the plates to be joined on the resultant distortion in gas metal arc welded structure has been studied. DH-36 steel plate surface profiles were measured before and after the butt welding of two plates 1000 × 500 × 4 mm in size. Three dimensional finite element models that incorporate the initial plate profile have been created to simulate the welding process and to examine the relationship between the final welded plate profiles and the initial deformation present in the plates. Both symmetric and asymmetric models were considered. A significant variation in the unwelded base plates' initial distortion was observed. Generally, it has been found that if an out-of-plane deformation exists in a plate prior to welding, the level of distortion further increases in the same direction following welding. The final distortions are strongly related to the initial plate profiles. The residual stress distributions in the plates are also to some extent affected by the level of distortion initially present.

  10. Optimal steel thickness combined with computed radiography for portal imaging of nasopharyngeal cancer patients

    SciTech Connect

    Wu Shixiu; Jin Xiance; Xie Congying; Cao Guoquan

    2005-10-15

    The poor image quality of conventional metal screen-film portal imaging system has long been of concern, and various methods have been investigated in an attempt to enhance the quality of portal images. Computed radiography (CR) used in combination with a steel plate displays image enhancement. The optimal thickness of the steel plate had been studied by measuring the modulation transfer function (MTF) characteristics. Portal images of nasopharyngeal carcinoma patients were taken by both a conventional metal screen-film system and this optimal steel and CR plate combination system. Compared with a conventional metal screen-film system, the CR-metal screen system achieves a much higher image contrast. The measured modulation transfer function (MTF) of the CR combination is greater than conventional film-screen portal imaging systems and also results in superior image performance, as demonstrated by receiver operator characteristic (ROC) analysis. This optimal combination steel CR plate portal imaging system is capable of producing high contrast portal images conveniently.

  11. Production of high strength TMCP steel plate for offshore structures

    SciTech Connect

    Yoshida, Yuzuru; Tamehiro, Hiroshi; Chijiiwa, Rikio; Funato, Kazuo; Doi, Naoki; Tanaka, Kazuaki; Kibe, Masaomi

    1993-12-31

    Titanium-oxide bearing steel (Ti-O steel), which has improved toughness in the heat-affected zone (HAZ) by utilizing intragranular ferrite (IGF), has been developed, and successfully put into commercial production. This was also the first application of yield strength (YS) 420 N/mm{sup 2} class TMCP steel plates to offshore structures. In the Ti-O steel, IGF grows radially from Ti-oxides finely dispersed in the steel as nuclei when HAZ transforms from austenite to ferrite after welding, and thus the microstructure of the HAZ is remarkably refined. As Ti-oxide particles are chemically stable even in the region near the fusion line which was reheated to a high-temperature above 1,350 C, control of the microstructure is possible in the entire HAZ and excellent crack tip opening displacement (CTOD) properties can be obtained. By applying Ti-O steel, Nippon Steel has succeeded in the mass production (approximately 9,000 tons) of YS 420 N/mm{sup 2} class TMCP steel plate for offshore structures in the North Sea. In addition to high strength and strict CTOD properties, various other properties including low carbon equivalent, narrow YS range, etc., were required for this plate. In order to satisfy these requirements, it was necessary to take comprehensive measured in the entire production process including steel making, continuous casting and plate rolling. The Ti-O steel with low carbon equivalent satisfies the required strength and low-temperature toughness of the base material and exhibits excellent toughness in the CTOD and Charpy tests of the welded joints, and offers good field weldability. Furthermore, the YS was controlled within a narrow range of less than 100 N/mm{sup 2} by strictly controlling the range of chemical composition and the TMCP condition.

  12. The technology and welding joint properties of hybrid laser-tig welding on thick plate

    NASA Astrophysics Data System (ADS)

    Shenghai, Zhang; Yifu, Shen; Huijuan, Qiu

    2013-06-01

    The technologies of autogenous laser welding and hybrid laser-TIG welding are used on thick plate of high strength lower alloy structural steel 10CrNiMnMoV in this article. The unique advantages of hybrid laser-TIG welding is summarized by comparing and analyzing the process parameters and welding joints of autogenous laser welding laser welding and hybrid laser-TIG welding. With the optimal process parameters of hybrid welding, the good welding joint without visible flaws can be obtained and its mechanical properties are tested according to industry standards. The results show that the hybrid welding technology has certain advantages and possibility in welding thick plates. It can reduce the demands of laser power, and it is significant for lowering the aspect ratio of weld during hybrid welding, so the gas in the molten pool can rise and escape easily while welding thick plates. Therefore, the pores forming tendency decreases. At the same time, hybrid welding enhances welding speed, and optimizes the energy input. The transition and grain size of the microstructure of hybrid welding joint is better and its hardness is higher than base material. Furthermore, its tensile strength and impact toughness is as good as base material. Consequently, the hybrid welding joint can meet the industry needs completely.

  13. Changes in Flat Plate Wake Characteristics Obtained With Decreasing Plate Thickness

    NASA Technical Reports Server (NTRS)

    Rai, Man Mohan

    2016-01-01

    The near and very near wake of a flat plate with a circular trailing edge is investigated with data from direct numerical simulations. Computations were performed for four different Reynolds numbers based on plate thickness (D) and at constant plate length. The value of ?/D varies by a factor of approximately 20 in the computations (? being the boundary layer momentum thickness at the trailing edge). The separating boundary layers are turbulent in all the cases. One objective of the study is to understand the changes in wake characteristics as the plate thickness is reduced (increasing ?/D). Vortex shedding is vigorous in the low ?/D cases with a substantial decrease in shedding intensity in the largest ?/D case (for all practical purposes shedding becomes almost intermittent). Other characteristics that are significantly altered with increasing ?/D are the roll-up of the detached shear layers and the magnitude of fluctuations in shedding period. These effects are explored in depth. The effects of changing ?/D on the distributions of the time-averaged, near-wake velocity statistics are discussed.

  14. Investigation of residual stresses in a multipass weld in 1 in. stainless steel plate

    SciTech Connect

    Spooner, S.; Fernandez Baca, J.A.; David, S.A.; Hubbard, C.R.; Holden, T.M.; Root, J.H.

    1994-06-01

    Residual stresses and strains were measured in two welded 25-mm thick plates of type 304 stainless steel by the neutron diffraction. The filler metal was type 308 stainless steel and the weld zone had a two phase microstructure in which the austenitic phase lattice parameter differs from the base metal. In these circumstances stain-free samples were taken from the weld zone area for analysis of the lattice parameters and ferrite content using neutron powder diffraction. Corrections for lattice parameter variation were applied permitting the calculation of residual strains and stresses in weld zone, heat affected zone (HAZ) and base metal. One of the two welds was examined without stress relief and the other was given a stress relief treatment consisting of vibration at a frequency below the resonant condition dudng welding. In both plates the largest residual stress component (longitudinal) is found in the fusion zone near the boundary between the weld zone and the heat affected zone. This longitudinal component is 400 {plus_minus} 50 MPa in tension. The normal stresses are generally close to zero although large fluctuations are found in the weld zone. The transverse stresses are as high as 200 MPa in the weld zone and decrease to 50 MPa {plus_minus} 40 MPa. The lattice parameter variation was equivalent to 5 {times} l0{minus}4 compressive strain and the ferrite content approached 9 percent at the center of the weld zone. Variations in residual stresses with thickness through the base metal plate were small. The treated plate and untreated plate showed nearly identical patterns of stress distribution. Differences in the measured stresses between vibratory-stress-relief treated and untreated plates fall within error bars of the stress determination in these particular 25 mm thick 300-type stainless steel plates.

  15. Analysis of a Thick Dichroic Plate with Arbitrarily Shaped Holes

    NASA Astrophysics Data System (ADS)

    Imbriale, W. A.

    2001-04-01

    A thick dichroic plate acts as a frequency selective surface (FSS) in that it is transparent at one frequency while at the same time reflective to other frequencies. It is used in the DSN to enable simultaneous multiple-frequency operation. Most of the plates currently in use were designed with programs that analyzed only the simple geometries, such as circular or rectangular holes. Since it is too expensive to experimentally determine the FSS parameters, only designs that could be accurately analyzed were chosen, and it is the primary reason why the recent FSS designs use rectangular holes. To achieve the sharp corners of the rectangular holes, it was necessary to use an electrical discharge machining (EDM) manufacturing technique. This manufacturing technique is expensive, and an important use of the arbitrary-shaped analysis is to enable designs that use rounded corners that are able to be manufactured by less expensive techniques. The analysis is accomplished by combining the finite-element method (FEM) for determining the waveguide modes of arbitrarily shaped guides with the method of moments and Floquet mode theory for periodic structures. The software was verified by comparison with previously measured and computed dichroic plates.

  16. Analysis of absorption performances of anechoic layers with steel plate backing.

    PubMed

    Meng, Hao; Wen, Jihong; Zhao, Honggang; Lv, Linmei; Wen, Xisen

    2012-07-01

    Rubber layers with air-filled cavities or local resonance scatters can be used as anechoic coatings. A lot of researches have focused on the absorption mechanism of the anechoic coatings. As the anechoic coatings are bonded to the hull of submarine, the vibration of the hull should not be neglected when the analysis of the absorption characters is carried out. Therefore, it is more reasonable to treat the anechoic coating and the backing as a whole when the acoustic performance is analyzed. Considering the effects of the steel plate backing, the sound absorption performances on different models of anechoic coatings are investigated in this paper. The Finite Element Method is used to illustrate the vibrational behaviors of the anechoic coatings under the steel backings by which the displacement contours is obtained for analysis. The theoretical results show that an absorption peak is induced by the resonance of the steel slab and rubber layer. At the frequency of this absorption peak, the steel plate and the coating vibrates longitudinally like a mass-spring system in which the steel slab serves for mass and the coating layer is the spring. To illuminate the effects of the steel slab backing on the acoustic absorption, the thicknesses of the steel slab and the anechoic layer are discussed. Finally, an experiment is performed and the results show a good agreement with the theoretical analysis. PMID:22779456

  17. Material Corrosion and Plate-Out Test of Types 304L and 316L Stainless Steel

    SciTech Connect

    Zapp, P.E.

    2001-02-06

    Corrosion and plate-out tests were performed on 304L and 316L stainless steel in pretreated Envelope B and Envelope C solutions. Flat coupons of the two stainless steels were exposed to 100 degrees C liquid and to 74 degrees C and 88 degrees C vapor above the solutions for 61 days. No significant corrosion was observed either by weight-loss measurements or by microscopic examination. Most coupons had small weight gains due to plate-out of solids, which remained to some extent even after 24-hour immersion in 1 N nitric acid at room temperature. Plate-out was more significant in the Envelope B coupons, with film thickness from less than 0.001 in. to 0.003-inches.

  18. Thermal distortion tests of aluminum and stainless steel plates

    SciTech Connect

    Bielick, E.; Fornek, T.; Spinka, H.; Underwood, D.

    1993-06-25

    An important upgrade to the STAR detector at the Brookhaven National Laboratory RHIC accelerator will be an electromagnetic calorimeter. One design being considered for this calorimeter involves cast lead modules covering {Delta}{phi} = 6{degree} and 0 {le} {vert_bar}{eta}{vert_bar} {le} 1. These modules would consist of alternating layers of lead and sheets of plastic scintillator. The gaps for scintillator between the layers of lead would be created by parallel aluminum plates of thickness {approx_equal}6.6 mm = 0.260in. in the mold for the modules. These plates would need to be machined or ground to be reasonably flat, perhaps to {plus_minus}0.003in., and of uniform thickness from plate to plate. These requirements are imposed by the need to remove the plates from the casting after cooling, and to have good uniformity of the lead layer thickness, which gives good performance for the modules as a calorimeter. Aluminum was chosen for the plates because of its high coefficient of thermal expansion. An important cost in this calorimeter design is associated with the machining or grinding of the plates to proper thickness and flatness. In most cost estimates, it has been assumed that the mold parts could be used many times. This note describes a simple test which was conducted to investigate possible distortions in the plates after repeated heating to temperatures at which the lead would be poured into the mold and cooling.

  19. 78 FR 7451 - Clad Steel Plate From Japan; Determination

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-02-01

    ..., 2012 (77 FR 5052) and determined on May 7, 2012 that it would conduct a full review (77 FR 37439, June..., 2012 (77 FR 38825). The hearing was held in Washington, DC, on December 6, 2012, and all persons who... COMMISSION Clad Steel Plate From Japan; Determination On the basis of the record \\1\\ developed in the...

  20. 2. DETAIL OF BUILDER'S PLATE: 'SUPERSTRUCTURE BUILT BY STROBEL STEEL ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    2. DETAIL OF BUILDER'S PLATE: 'SUPERSTRUCTURE BUILT BY STROBEL STEEL CONSTRUCTION CO., CHICAGO, ILL., 1913, SUBSTRUCTURE BUILT BY FITZSIMONS & CONNELL D&D CO., CHICAGO, ILL.' - Chicago River Bascule Bridge, Grand Avenue, Spanning North Branch Chicago River at Grand Avenue, Chicago, Cook County, IL

  1. DETAIL OF STEEL PLATE SET INTO THE CONCRETE SLAB OF ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    DETAIL OF STEEL PLATE SET INTO THE CONCRETE SLAB OF THE NORTH END OF THE ABOVE-GROUND PORTION. VIEW FACING NORTH - U.S. Naval Base, Pearl Harbor, Ford Island 5-Inch Antiaircraft Battery, Battery Command Center, Ford Island, Pearl City, Honolulu County, HI

  2. 6. WORKMEN REPLACING STEEL PLATES IN FLUME NO. 10, ABOVE ...

    Library of Congress Historic Buildings Survey, Historic Engineering Record, Historic Landscapes Survey

    6. WORKMEN REPLACING STEEL PLATES IN FLUME NO. 10, ABOVE SAR-1. FLUME FOR SAR-3 WAS REBUILT AT THE SAME TIME. SCE negative no. 11776, May 1, 1926. Photograph by G. Haven Bishop. - Santa Ana River Hydroelectric System, Flumes & Tunnels below Sandbox, Redlands, San Bernardino County, CA

  3. Effect of Rolling Temperature and Ultrafast Cooling Rate on Microstructure and Mechanical Properties of Steel Plate

    NASA Astrophysics Data System (ADS)

    Ye, Qibin; Liu, Zhenyu; Yang, Yu; Wang, Guodong

    2016-07-01

    Microstructure can vary significantly through thickness after ultrafast cooling of rolled steel plates, impacting their mechanical properties. This study examined the microstructure, microstructural banding at centerline, and mechanical properties through thickness for different ultrafast cooling conditions and rolling temperatures. One set of steels (UC1 and UC2) were ultrafast-cooled (UFC) at 40 K/s after finish rolling at 1223 K and 1193 K (950 °C and 910 °C), respectively, while the second set (LC) was cooled by laminar cooling at 17 K/s after finish rolling at 1238 K (965 °C). UFC produced microstructural variation through thickness; highly dislocated lath-type bainitic ferrite was formed near the surface, whereas the primary microstructure was acicular ferrite and irregular polygonal ferrite in the interior of UC1 and UC2 steels, respectively. However, UFC has the advantage of suppression of microstructural banding in centerline segregation regions. The ferrite grain size in both UFC-cooled steels was refined to ~5 μm, increasing strength and toughness. The optimum combination of properties was obtained in UC2 steel with appropriate low finish rolling temperature, being attributed to the distinct microstructure resulting from work-hardened austenite before UFC.

  4. Study of Hypervelocity Projectile Impact on Thick Metal Plates

    SciTech Connect

    Roy, Shawoon K.; Trabia, Mohamed; O’Toole, Brendan; Hixson, Robert S.; Becker, Steven; Pena, Michael T.; Jennings, Richard; Somasoundaram, Deepak; Matthes, Melissa; Daykin, Edward P.; Machorro, Eric

    2016-01-01

    Hypervelocity impacts generate extreme pressure and shock waves in impacted targets that undergo severe localized deformation within a few microseconds. These impact experiments pose unique challenges in terms of obtaining accurate measurements. Similarly, simulating these experiments is not straightforward. This paper proposed an approach to experimentally measure the velocity of the back surface of an A36 steel plate impacted by a projectile. All experiments used a combination of a two-stage light-gas gun and the photonic Doppler velocimetry (PDV) technique. The experimental data were used to benchmark and verify computational studies. Two different finite-element methods were used to simulate the experiments: Lagrangian-based smooth particle hydrodynamics (SPH) and Eulerian-based hydrocode. Both codes used the Johnson-Cook material model and the Mie-Grüneisen equation of state. Experiments and simulations were compared based on the physical damage area and the back surface velocity. Finally, the results of this study showed that the proposed simulation approaches could be used to reduce the need for expensive experiments.

  5. Study of hypervelocity projectile impact on thick metal plates

    DOE PAGESBeta

    Roy, Shawoon K.; Trabia, Mohamed; O’Toole, Brendan; Hixson, Robert S.; Becker, Steven; Pena, Michael T.; Jennings, Richard; Somasoundaram, Deepak; Matthes, Melissa; Daykin, Edward P.; et al

    2016-01-01

    Hypervelocity impacts generate extreme pressure and shock waves in impacted targets that undergo severe localized deformation within a few microseconds. These impact experiments pose unique challenges in terms of obtaining accurate measurements. Similarly, simulating these experiments is not straightforward. This paper proposed an approach to experimentally measure the velocity of the back surface of an A36 steel plate impacted by a projectile. All experiments used a combination of a two-stage light-gas gun and the photonic Doppler velocimetry (PDV) technique. The experimental data were used to benchmark and verify computational studies. Two different finite-element methods were used to simulate the experiments:more » Lagrangian-based smooth particle hydrodynamics (SPH) and Eulerian-based hydrocode. Both codes used the Johnson-Cook material model and the Mie-Grüneisen equation of state. Experiments and simulations were compared based on the physical damage area and the back surface velocity. Finally, the results of this study showed that the proposed simulation approaches could be used to reduce the need for expensive experiments.« less

  6. Study of hypervelocity projectile impact on thick metal plates

    SciTech Connect

    Roy, Shawoon K.; Trabia, Mohamed; O’Toole, Brendan; Hixson, Robert S.; Becker, Steven; Pena, Michael T.; Jennings, Richard; Somasoundaram, Deepak; Matthes, Melissa; Daykin, Edward P.; Machorro, Eric

    2016-01-01

    Hypervelocity impacts generate extreme pressure and shock waves in impacted targets that undergo severe localized deformation within a few microseconds. These impact experiments pose unique challenges in terms of obtaining accurate measurements. Similarly, simulating these experiments is not straightforward. This paper proposed an approach to experimentally measure the velocity of the back surface of an A36 steel plate impacted by a projectile. All experiments used a combination of a two-stage light-gas gun and the photonic Doppler velocimetry (PDV) technique. The experimental data were used to benchmark and verify computational studies. Two different finite-element methods were used to simulate the experiments: Lagrangian-based smooth particle hydrodynamics (SPH) and Eulerian-based hydrocode. Both codes used the Johnson-Cook material model and the Mie-Grüneisen equation of state. Experiments and simulations were compared based on the physical damage area and the back surface velocity. Finally, the results of this study showed that the proposed simulation approaches could be used to reduce the need for expensive experiments.

  7. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  8. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  9. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  10. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  11. 48 CFR 252.225-7030 - Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... of Carbon, Alloy, and Armor Steel Plate. 252.225-7030 Section 252.225-7030 Federal Acquisition... Acquisition of Carbon, Alloy, and Armor Steel Plate. As prescribed in 225.7011-3, use the following clause: Restriction on Acquisition of Carbon, Alloy, and Armor Steel Plate (DEC 2006) (a) Carbon, alloy, and...

  12. Wear behavior of austenite containing plate steels

    NASA Astrophysics Data System (ADS)

    Hensley, Christina E.

    As a follow up to Wolfram's Master of Science thesis, samples from the prior work were further investigated. Samples from four steel alloys were selected for investigation, namely AR400F, 9260, Hadfield, and 301 Stainless steels. AR400F is martensitic while the Hadfield and 301 stainless steels are austenitic. The 9260 exhibited a variety of hardness levels and retained austenite contents, achieved by heat treatments, including quench and tempering (Q&T) and quench and partitioning (Q&P). Samples worn by three wear tests, namely Dry Sand/Rubber Wheel (DSRW), impeller tumbler impact abrasion, and Bond abrasion, were examined by optical profilometry. The wear behaviors observed in topography maps were compared to the same in scanning electron microscopy micrographs and both were used to characterize the wear surfaces. Optical profilometry showed that the scratching abrasion present on the wear surface transitioned to gouging abrasion as impact conditions increased (i.e. from DSRW to impeller to Bond abrasion). Optical profilometry roughness measurements were also compared to sample hardness as well as normalized volume loss (NVL) results for each of the three wear tests. The steels displayed a relationship between roughness measurements and observed wear rates for all three categories of wear testing. Nanoindentation was used to investigate local hardness changes adjacent to the wear surface. DSRW samples generally did not exhibit significant work hardening. The austenitic materials exhibited significant hardening under the high impact conditions of the Bond abrasion wear test. Hardening in the Q&P materials was less pronounced. The Q&T microstructures also demonstrated some hardening. Scratch testing was performed on samples at three different loads, as a more systematic approach to determining the scratching abrasion behavior. Wear rates and scratch hardness were calculated from scratch testing results. Certain similarities between wear behavior in scratch testing

  13. Surface modified stainless steels for PEM fuel cell bipolar plates

    DOEpatents

    Brady, Michael P [Oak Ridge, TN; Wang, Heli [Littleton, CO; Turner, John A [Littleton, CO

    2007-07-24

    A nitridation treated stainless steel article (such as a bipolar plate for a proton exchange membrane fuel cell) having lower interfacial contact electrical resistance and better corrosion resistance than an untreated stainless steel article is disclosed. The treated stainless steel article has a surface layer including nitrogen-modified chromium-base oxide and precipitates of chromium nitride formed during nitridation wherein oxygen is present in the surface layer at a greater concentration than nitrogen. The surface layer may further include precipitates of titanium nitride and/or aluminum oxide. The surface layer in the treated article is chemically heterogeneous surface rather than a uniform or semi-uniform surface layer exclusively rich in chromium, titanium or aluminum. The precipitates of titanium nitride and/or aluminum oxide are formed by the nitriding treatment wherein titanium and/or aluminum in the stainless steel are segregated to the surface layer in forms that exhibit a low contact resistance and good corrosion resistance.

  14. Effect of Backing Plate Thermal Property on Friction Stir Welding of 25-mm-Thick AA6061

    NASA Astrophysics Data System (ADS)

    Upadhyay, Piyush; Reynolds, Anthony

    2014-04-01

    By using backing plates made out of materials with widely varying thermal diffusivity this work seeks to elucidate the effects of the root side thermal boundary condition on weld process variables and resulting joint properties. Welds were made in 25.4-mm-thick AA6061 using ceramic, titanium, steel, and aluminum as backing plate (BP) material. Welds were also made using a "composite backing plate" consisting of longitudinal narrow strip of low diffusivity material at the center and two side plates of high diffusivity aluminum. Stir zone temperature during the welding was measured using two thermocouples spot welded at the core of the probe: one at the midplane height and another near the tip of the probe corresponding to the root of the weld. Steady state midplane probe temperatures for all the BPs used were found to be very similar. Near root peak temperature, however, varied significantly among weld made with different BPs all other things being equal. Whereas the near root and midplane temperature were the same in the case of ceramic backing plate, the root peak temperature was 318 K (45 °C) less than the midplane temperature in the case of aluminum BP. The trends of nugget hardness and grain size in through thickness direction were in agreement with the measured probe temperatures. Hardness and tensile test results show that the use of composite BP results in stronger joint compared to monolithic steel BP.

  15. 49 CFR 192.109 - Nominal wall thickness (t) for steel pipe.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 3 2010-10-01 2010-10-01 false Nominal wall thickness (t) for steel pipe. 192.109 Section 192.109 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND... Nominal wall thickness (t) for steel pipe. (a) If the nominal wall thickness for steel pipe is not...

  16. 49 CFR 192.109 - Nominal wall thickness (t) for steel pipe.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Nominal wall thickness (t) for steel pipe. 192.109 Section 192.109 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND... Nominal wall thickness (t) for steel pipe. (a) If the nominal wall thickness for steel pipe is not...

  17. 49 CFR 192.109 - Nominal wall thickness (t) for steel pipe.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Nominal wall thickness (t) for steel pipe. 192.109 Section 192.109 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND... Nominal wall thickness (t) for steel pipe. (a) If the nominal wall thickness for steel pipe is not...

  18. 49 CFR 192.109 - Nominal wall thickness (t) for steel pipe.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Nominal wall thickness (t) for steel pipe. 192.109 Section 192.109 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND... Nominal wall thickness (t) for steel pipe. (a) If the nominal wall thickness for steel pipe is not...

  19. 49 CFR 192.109 - Nominal wall thickness (t) for steel pipe.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Nominal wall thickness (t) for steel pipe. 192.109 Section 192.109 Transportation Other Regulations Relating to Transportation (Continued) PIPELINE AND... Nominal wall thickness (t) for steel pipe. (a) If the nominal wall thickness for steel pipe is not...

  20. Estimates of elastic plate thicknesses beneath large volcanos on Venus

    NASA Technical Reports Server (NTRS)

    Mcgovern, Patrick J.; Solomon, Sean C.

    1992-01-01

    Megellan radar imaging and topography data are now available for a number of volcanos on Venus greater than 100 km in radius. These data can be examined to reveal evidence of the flexural response of the lithosphere to the volcanic load. On Earth, flexure beneath large hotspot volcanos results in an annual topographic moat that is partially to completely filled in by sedimentation and mass wasting from the volcano's flanks. On Venus, erosion and sediment deposition are considered to be negligible at the resolution of Magellan images. Thus, it may be possible to observe evidence of flexure by the ponding of recent volcanic flows in the moat. We also might expect to find topographic signals from unfilled moats surrounding large volcanos on Venus, although these signals may be partially obscured by regional topography. Also, in the absence of sedimentation, tectonic evidence of deformation around large volcanos should be evident except where buried by very young flows. We use analytic solutions in axisymmetric geometry for deflections and stresses resulting from loading of a plate overlying an inviscid fluid. Solutions for a set of disk loads are superimposed to obtain a solution for a conical volcano. The deflection of the lithosphere produces an annular depression or moat, the extent of which can be estimated by measuring the distance from the volcano's edge to the first zero crossing or to the peak of the flexural arch. Magellan altimetry data records (ARCDRs) from data cycle 1 are processed using the GMT mapping and graphics software to produce topographic contour maps of the volcanos. We then take topographic profiles that cut across the annular and ponded flows seen on the radar images. By comparing the locations of these flows to the predicted moat locations from a range of models, we estimate the elastic plate thickness that best fits the observations, together with the uncertainty in that estimate.

  1. 49 CFR 179.220-6 - Thickness of plates.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... required bursting pressure in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed... pressure in psig; S = Minimum tensile strength of plate material in psi as prescribed in AAR...

  2. 49 CFR 179.220-6 - Thickness of plates.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... required bursting pressure in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed... pressure in psig; S = Minimum tensile strength of plate material in psi as prescribed in AAR...

  3. 49 CFR 179.220-6 - Thickness of plates.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... required bursting pressure in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed... pressure in psig; S = Minimum tensile strength of plate material in psi as prescribed in AAR...

  4. 49 CFR 179.200-6 - Thickness of plates.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ...; P = Minimum required bursting pressure in psig; S = Minimum tensile strength of plate material in p... in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed in § 179.200-7; t... pressure in psig; S = Minimum tensile strength of plate material in p.s.i. as prescribed in § 179.200-7;...

  5. Measurement of steel plate perforation tests with digital image correlation.

    SciTech Connect

    Cordova, Theresa Elena; Reu, Phillip L.; Vangoethem, Douglas J.

    2009-03-01

    The results of a series of punch-through tests performed on steel plates are presented. The geometry consisted of circular plates with welded boundary condition penetrated by a conical shaped punch with either a radiused or flat cylindrical end. After initial failure, the conical portion of the punch was driven through the plate to exercise tearing mechanics. Tests were performed quasi-statically with a hydraulic actuator and dynamically using a high-capacity drop table. Deformation and strain were measured with a stereo DIC system. The quasi-static tests utilized a conventional direct-view DIC technique while the dynamic tests required development of an indirect-view technique using a mirror. Experimental details used to conduct the test series will be presented along with test results. Methods of assessing test-to-test repeatability will be discussed. DIC results will also be synchronized and compared with transducer data (displacement and strain).

  6. 46 CFR 32.59-1 - Minimum section modulus and plating thickness requirements-TB/ALL.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... I oil cargo listed in 46 CFR Table 30.25-1. (c) For all vessels except those limited on their... SPECIAL EQUIPMENT, MACHINERY, AND HULL REQUIREMENTS Minimum Longitudinal Strength and Plating Thickness... strength plating must be at least as follows: (1) Weather deck: 75 percent of Rule thickness; (2) Hatch:...

  7. Ultrasonic butt welding of aluminum, aluminum alloy and stainless steel plate specimens.

    PubMed

    Tsujino, Jiromaru; Hidai, Kazuaki; Hasegawa, Atsushi; Kanai, Ryoichi; Matsuura, Hisanori; Matsushima, Kaoru; Ueoka, Tetsugi

    2002-05-01

    Welding characteristics of aluminum, aluminum alloy and stainless steel plate specimens of 6.0 mm thickness by a 15 kHz ultrasonic butt welding system were studied. There are no detailed welding condition data of these specimens although the joining of these materials are required due to anticorrosive and high strength characteristics for not only large specimens but small electronic parts especially. These specimens of 6.0 mm thickness were welded end to end using a 15 kHz ultrasonic butt welding equipment with a vibration source using eight bolt-clamped Langevin type PZT transducers and a 50 kW static induction thyristor power amplifier. The stainless steel plate specimens electrolytically polished were joined with welding strength almost equal to the material strength under rather large vibration amplitude of 25 microm (peak-to-zero value), static pressure 70 MPa and welding time of 1.0-3.0 s. The hardness of stainless steel specimen adjacent to a welding surface increased about 20% by ultrasonic vibration. PMID:12159968

  8. Microstructure and properties of quenched-and-aged plates produced from a copper-bearing HSLA steel

    SciTech Connect

    Sen, S.K.; Ray, A.; Avtar, R.; Dhua, S.K.; Prasad, M.S.; Jha, P.; Sengupta, P.P.; Jha, S.

    1998-08-01

    For the first time in India, quenched-and-tempered (Q and T) plates of copper-bearing high-strength low-alloy (HSLA) steel have been commercially developed for naval structural applications. A 50 ton production heat was made through electric arc furnace (EAF)-vacuum are degassing (VAD) route and continuously cast into 170 mm thick slabs. These slabs were conditioned, reheated in walking-beam furnace and hot rolled in plate mill into plates of 10 to 16 mm thickness. The as-rolled plates were hardened through oil quenching and subsequently tempered (aged) at 630 C to achieve the combination of high-strength and good low-temperature impact toughness. The microstructures of heat treated plates showed fine acicular ferrite with grain sizes ranging between ASTM No. 9 and 10. From the standpoint of tensile properties, Q and T plates of all thicknesses exhibited significantly higher yield strengths than the minimum stipulated value of 552 MPa for HY-80/HSLA-80 steels. The elongation (22.20 to 26.00%) and reduction in area (62.12 to 67.62%) values achieved also exceeded the respective minimum requirements of 20 and 50% stipulated for such steels. The trend in variation of Charpy V-notch (CVN) impact energies at room temperature, {minus}18, and {minus}62 C not only showed significantly higher values than that stipulated for HY-80 and HSLA-100 steels at {minus}18 C, but also indicated that the CVN impact energies achieved (105.15 to 144.25 J) at {minus}62 C were higher than the estimated value of 90 J for HSLA-80/HSLA-100 steels at this temperature.

  9. Frequency spectra of AT-cut quartz plates with electrodes of unequal thickness.

    PubMed

    Wang, Jining; Hu, Yuantai; Yang, Jiashi

    2010-05-01

    We study vibrations of an AT-cut quartz plate with electrodes of unequal thickness. Mindlin's first-order plate theory is used. Dispersion relations for straight-crested waves in an unbounded plate and frequency spectra of modes in a finite plate are obtained. Results show that, because of the unequal thickness of the electrodes, the two originally uncoupled groups of modes are now coupled. One group consists of thickness-shear, flexure, and face-shear. The other has thickness-twist and extension. This coupling by asymmetric electrodes changes the frequency spectra and affects resonator performance. To avoid the effects of this coupling, a series of discrete values of the length/thickness ratio of the crystal plate need to be excluded. PMID:20442025

  10. [Theoretical analysis and numerical simulation of effect of steel plate positions on steel plate rigidity in internal fixation of bone surgery].

    PubMed

    Chen, Bingzhi; Gu, Yuanxian; Lü, Decheng; Lü, Xuemin

    2003-09-01

    In this study we calculate theoretically and use FEM to simulate the effect of plate position relative to bending direction on the overall bending stiffness of the composite system plate-bone. The results show that for different bending directions the effect of the modulus of elasticity of the plate is negligible. Changing the position of a plate will often alter the stress obviously. During the operation, the steel plate should be assigned onto the tension side of the bone. PMID:14565005

  11. 49 CFR 179.300-6 - Thickness of plates.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... § 179.301 and shall be such that at the tank test pressure the maximum fiber stress in the wall of the... psig; s = wall stress in psig (c) If plates are clad with material having tensile strength at...

  12. SnO2:F Coated Duplex Stainless Steel for PEM Fuel Cell Bipolar Plates

    SciTech Connect

    Wang, H.; Turner, J. A.

    2008-01-01

    Duplex 2205 stainless steel was deposited with 0.6 {micro}m thick SnO2:F coating; coated steel was characterized for PEMFC bipolar plate application. Compared with bare alloy, interfacial contact resistance (ICR) values of the coated 2205 steel are higher. SnO2:F coating adds its own resistance to the air-formed film on the steel. In a PEMFC anode environment, a current peak of ca. 25 {micro}A/cm2 registered at ca. 30 min for coated 2205 steel. It stabilized at ca. 2.0 {approx} -1.0 {micro}A/cm2. This peak is related to the complicated process of coating dissolution and oxide-layer formation. Anodic-cathodic current transfer occurred at ca. 200 min polarization. In a PEMFC cathode environment, current was stable immediately after polarization. The stable current was ca. 0.5 {approx} 2.0 {micro}A/cm2 during the entire polarization period. AES depth profiles with tested samples and ICP analysis with the tested solutions confirmed the excellent corrosion resistance of the SnO2:F coated 2205 alloy in simulated PEMFC environments.

  13. Color Anodizing of Titanium Coated Rolled Carbon Steel Plate

    SciTech Connect

    Sarajan, Zohair; Mobarakeh, Hooman Nikbakht; Namiranian, Sohrab

    2011-12-26

    As an important kind of structural materials, the titanium cladded steel plates have the advantages of both metals and have been applied in aviation, spaceflight, chemical and nuclear industries. In this study, the specimens which were prepared under soldering mechanism during rolling were anodized by electrochemical process under a given conditions. The color anodizing takes place by physical phenomenon of color interference. Part of incident light on the titanium oxide is reflected and the other part reflects inside coated titanium layer. Major part of the light which reflects from titanium-oxide interface, reflects again inside of the oxide layer.

  14. A combined lift and propulsion system of a steel plate by transverse flux linear induction motors

    SciTech Connect

    Hayashiya, H.; Ohsaki, H.; Masada, E.

    1999-09-01

    To realize a non-contacting conveyance of a steel plate, a combined lift and propulsion system of a steel plate by transverse flux linear induction motors (LIMs) is proposed. By introducing the DC biased AC feeding to the LIM< a steel plate is supported stably and efficiently. In this paper, after showing the advantages of the system, the magnetic levitation experiments are carried out to investigate the feasibility of the system.

  15. Impact extractive fracture of jointed steel plates of a bolted joint

    NASA Astrophysics Data System (ADS)

    Daimaruya, M.; Fujiki, H.; Ambarita, H.

    2012-08-01

    This study is concerned with the development of a fracture criterion for the impact fracture of jointed steel plates of a bolted joint used in a car body. For the accurate prediction of crash characteristics of car bodies by computer-aided engineering (CAE), it is also necessary to examine the behavior and fracture of jointed steel plates subjected to impact loads. Although the actual impact fracture of jointed steel plates of a bolted joint used in cars is complicated, for simplifying the problem it might be classified into the shear fracture and the extractive fracture of jointed steel plates. Attention is given to the extractive fracture of jointed steel plates in this study. The extractive behavior and fracture of three kinds of steel plates used for cars are examined in experiments and numerical simulations. The impact extraction test of steel plates jointed by a bolt is performed using the one-bar method, together with the static test. In order to understand the mechanism of extractive fracture process of jointed steel plates, numerical simulations by a FEM code LS-DYNA are also carried out. The obtained results suggest that a stress-based fracture criterion may be developed for the impact extractive fracture of jointed steel plates of a bolted joint used in a car body.

  16. Strengthening and Toughening of a Heavy Plate Steel for Shipbuilding with Yield Strength of Approximately 690 MPa

    NASA Astrophysics Data System (ADS)

    Liu, Dongsheng; Cheng, Binggui; Chen, Yuanyuan

    2013-01-01

    HSLA-100 steel with high content of alloying elements (nominally in wt pct, 3.5 Ni, 1.6 Cu, and 0.6Mo) is now used to produce heavy plates for constructing a hull and drilling platform. We proposed here a substantially leaner steel composition (containing 1.7 Ni, 1.1 Cu, and 0.5Mo) to produce a heavy plate to 80 mm thickness with mechanical properties comparable with those of the HSLA-100 grade. A continuous cooling transformation (CCT) diagram of the steel was constructed. Key parameters of thermal treatment and revealing mechanisms of strengthening and toughening were derived based on industrial production trials. The microstructures of the 80-mm-thick plate were lath-like bainite (LB) at near surface of the quarter thickness ( t/4), and granular bainite (GB)+LB at center thickness ( t/2) after solutionizing and water quenching (Q). The effect of tempering (T) on the microstructures and properties of the plate was investigated. Excellent combination of room temperature strength and low-temperature Charpy V-notch (CVN) toughness approximately equivalent to that of the HSLA 100 grade (YS > 690 MPa, CVN energy >100 J even at 193 K [-80 °C]) was achieved in the plate treated by the QT process with tempering temperature of 898 K (625 °C). The combination of strength and toughness at t/4 is superior to that at t/2 of the plate under both as-quenched and QT conditions. This result is attributed to that the fraction of high-angle grain boundaries (HAGBs) at t/4 is higher than that at t/2.

  17. General analytical approach for sound transmission loss analysis through a thick metamaterial plate

    SciTech Connect

    Oudich, Mourad; Zhou, Xiaoming; Badreddine Assouar, M.

    2014-11-21

    We report theoretically and numerically on the sound transmission loss performance through a thick plate-type acoustic metamaterial made of spring-mass resonators attached to the surface of a homogeneous elastic plate. Two general analytical approaches based on plane wave expansion were developed to calculate both the sound transmission loss through the metamaterial plate (thick and thin) and its band structure. The first one can be applied to thick plate systems to study the sound transmission for any normal or oblique incident sound pressure. The second approach gives the metamaterial dispersion behavior to describe the vibrational motions of the plate, which helps to understand the physics behind sound radiation through air by the structure. Computed results show that high sound transmission loss up to 72 dB at 2 kHz is reached with a thick metamaterial plate while only 23 dB can be obtained for a simple homogeneous plate with the same thickness. Such plate-type acoustic metamaterial can be a very effective solution for high performance sound insulation and structural vibration shielding in the very low-frequency range.

  18. Ricochet of a tungsten heavy alloy long-rod projectile from deformable steel plates

    NASA Astrophysics Data System (ADS)

    Lee, Woong; Lee, Heon-Joo; Shin, Hyunho

    2002-10-01

    Ricochet of a tungsten heavy alloy long-rod projectile from oblique steel plates with a finite thickness was investigated numerically using a full three-dimensional explicit finite element method. Three distinctive regimes resulting from oblique impact depending on the obliquity, namely simple ricochet, critical ricochet and target perforation, were investigated in detail. Critical ricochet angles were calculated for various impact velocities and strengths of the target plates. It was predicted that critical ricochet angle increases with decreasing impact velocities and that higher ricochet angles were expected if higher strength target materials are employed. Numerical predictions were compared with existing two-dimensional analytical models. Experiments were also carried out and the results supported the predictions of the numerical analysis.

  19. 49 CFR 179.300-6 - Thickness of plates.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... psig; S = minimum tensile strength of plate material in p.s.i. as prescribed in § 179.300-7; t... shall be such that at the tank test pressure the maximum fiber stress in the wall of the tank will not... = inside diameter in inches; D = outside diameter in inches; p = tank test pressure in psig; s =...

  20. 49 CFR 179.300-6 - Thickness of plates.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... psig; S = minimum tensile strength of plate material in p.s.i. as prescribed in § 179.300-7; t... shall be such that at the tank test pressure the maximum fiber stress in the wall of the tank will not... = inside diameter in inches; D = outside diameter in inches; p = tank test pressure in psig; s =...

  1. 49 CFR 179.300-6 - Thickness of plates.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... psig; S = minimum tensile strength of plate material in p.s.i. as prescribed in § 179.300-7; t... shall be such that at the tank test pressure the maximum fiber stress in the wall of the tank will not... = inside diameter in inches; D = outside diameter in inches; p = tank test pressure in psig; s =...

  2. 49 CFR 179.300-6 - Thickness of plates.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... psig; S = minimum tensile strength of plate material in p.s.i. as prescribed in § 179.300-7; t... shall be such that at the tank test pressure the maximum fiber stress in the wall of the tank will not... = inside diameter in inches; D = outside diameter in inches; p = tank test pressure in psig; s =...

  3. Ultra fast cooling of hot steel plate by air atomized spray with salt solution

    NASA Astrophysics Data System (ADS)

    Mohapatra, Soumya S.; Ravikumar, Satya V.; Jha, Jay M.; Singh, Akhilendra K.; Bhattacharya, Chandrima; Pal, Surjya K.; Chakraborty, Sudipto

    2014-05-01

    In the present study, the applicability of air atomized spray with the salt added water has been studied for ultra fast cooling (UFC) of a 6 mm thick AISI-304 hot steel plate. The investigation includes the effect of salt (NaCl and MgSO4) concentration and spray mass flux on the cooling rate. The initial temperature of the steel plate before the commencement of cooling is kept at 900 °C or above, which is usually observed as the "finish rolling temperature" in the hot strip mill of a steel plant. The heat transfer analysis shows that air atomized spray with the MgSO4 salt produces 1.5 times higher cooling rate than atomized spray with the pure water, whereas air atomized spray with NaCl produces only 1.2 times higher cooling rate. In transition boiling regime, the salt deposition occurs which causes enhancement in heat transfer rate by conduction. Moreover, surface tension is the governing parameter behind the vapour film instability and this length scale increases with increase in surface tension of coolant. Overall, the achieved cooling rates produced by both types of salt added air atomized spray are found to be in the UFC regime.

  4. 75 FR 29519 - Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-26

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  5. 76 FR 24462 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-02

    ... International Trade Administration Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China... antidumping duty order on certain cut-to-length carbon steel plate (``CTL Plate'') from the People's Republic of China (``PRC''). See Suspension Agreement on Certain Cut- to-Length Carbon Steel Plate From...

  6. Linear and non-linear deflection analysis of thick rectangular plates. 2: Numerical applications

    NASA Astrophysics Data System (ADS)

    Bencharif, N.; Ng, S. F.

    1994-03-01

    Variational methods are widely used for the solution of complex differential equations in mechanics for which exact solutions are not possible. The finite difference method, although well known as an efficient numerical method, was applied in the past only for the analysis of linear and non-linear thin plates. In this paper the suitability of the method for the analysis of non-linear deflection of thick plates is studied for the first time. While there are major differences between small deflection and large deflection plate theories, the former can be treated as a particular case of the latter, when the centre deflection of the plate is less than or equal to 0.2-0.25 of the thickness of the plate. The finite difference method as applied here is a modified finite difference approach to the ordinary finite difference method generally used for the solution of thin plate problems. In this analysis thin plates are treated as a particular case of the corresponding thick plate when the boundary conditions of the plates are taken into account. The method is first applied to investigate the deflection behaviour of clamped and simply supported square isotropic thick plates. After the validity of the method is established, it is then extended to the solution of rectangular thick plates of various aspect ratios and thicknesses. Generally, beginning with the use of a limited number of mesh sizes for a given plate aspect ratio and boundary conditions, a general solution of the problem including the investigation of accuracy and convergence was extended to rectangular thick plates by providing more detailed functions satisfying the rectangular mesh sizes generated automatically by the program. Whenever possible results obtained by the present method are compared with existing solutions in the technical literature obtained by much more laborious methods and close agreements are found. The significant number of results presented here are not currently available in the technical

  7. A solution procedure for behavior of thick plates on a nonlinear foundation and postbuckling behavior of long plates

    NASA Technical Reports Server (NTRS)

    Stein, M.; Stein, P. A.

    1978-01-01

    Approximate solutions for three nonlinear orthotropic plate problems are presented: (1) a thick plate attached to a pad having nonlinear material properties which, in turn, is attached to a substructure which is then deformed; (2) a long plate loaded in inplane longitudinal compression beyond its buckling load; and (3) a long plate loaded in inplane shear beyond its buckling load. For all three problems, the two dimensional plate equations are reduced to one dimensional equations in the y-direction by using a one dimensional trigonometric approximation in the x-direction. Each problem uses different trigonometric terms. Solutions are obtained using an existing algorithm for simultaneous, first order, nonlinear, ordinary differential equations subject to two point boundary conditions. Ordinary differential equations are derived to determine the variable coefficients of the trigonometric terms.

  8. License plate cosmetic corrosion test of automotive coated steel sheet

    SciTech Connect

    Townsend, H.E.; Simpson, M.W.; McCune, D.C.

    1999-04-01

    A new standard laboratory test (SAE J2334) for evaluation of the cosmetic corrosion resistance of autobody steel sheet has been developed through the joint efforts of the Society of Automotive Engineers Automotive Corrosion Prevention Committee (SAE/ACAP) and the Auto/Steel Partnership (A/SP) Corrosion Task Force. Results from this test gave an excellent correlation with those of on-vehicle tests conducted for 5 years in Canada at St. John`s, Newfoundland, and Montreal, Quebec. To determine how results of the Canadian tests related to environments in the United States, racks of identical materials were mounted on the front license plate brackets of cars driven in various locations in the US snowbelt, including Bethlehem, Pennsylvania; Detroit, Michigan, and Chardon, Ohio. After 4 years to 5 years, these tests showed the US environments produced less scribe creep and more red rust than those conducted in Canada. Similar rankings were obtained for the scribe creep resistance of the various coated steel sheet products when compared at equivalent amounts of corrosion. However, the ranking of materials changed at longer exposure times in Canada, and for that reason, it was concluded that the 5-year Canadian results used in the development of the SAE J2334 test provided a better real-world performance standard.

  9. The displacement field in the vibration analysis of laminated thick plates

    SciTech Connect

    Ohta, Yoshiki; Narita, Yoshihiro

    1995-11-01

    The present paper discusses the assumption of displacement fields used in the vibration analysis of FRP laminated thick plates. For this purpose, the strain and kinetic energies of a FRP cross-ply laminated plate are evaluated analytically based on the three-dimensional theory of elasticity, and the displacements of the rectangular plate, which are simply-supported at all edges, are expanded into the polynomial forms with respect to thickness coordinate. A frequency equation is formulated by using the energy method minimizing the Lagrange function. In the numerical calculations, natural frequencies are obtained for the plates with various stacking sequence and the thickness ratios, and the validity of the assumption of displacement fields and the range of applicability of the various plate theories (e.g. the Classical Plate Theory (CPT), the First-Order Shear Deformation Theory (FSDT) and the Higher-Order Shear Deformation Theory (HSDT)), which are widely used in the vibration analysis of FRP laminated plates, to the laminated thick plates are discussed by comparing the present results with the CPT and the FSDT solutions.

  10. Oscillating layer thickness and vortices generated in oscillation of finite plate

    NASA Astrophysics Data System (ADS)

    Sin, V. K.; Wong, I. K.

    2016-06-01

    Moving mesh strategy is used in the model of flow induced by oscillating finite plate through software - COMSOL Multiphysics. Flow is assumed to be laminar and arbitrary Lagrangian-Eulerian method is used for moving mesh in the simulation. Oscillating layer thickness is found which is different from the analytical solution by 2 to 3 times depends on the oscillating frequency. Vortices are also observed near the oscillating finite plate because of the edge effect of the finite plate.

  11. Laser-Assisted Stir Welding of 25-mm-Thick HSLA-65 Plate

    NASA Astrophysics Data System (ADS)

    Williamson, Keith M.

    2002-12-01

    Laser-assisted stir welding is a hybrid process that combines energy from a laser with functional heating and mechanical energy to join materials in the solid state. The technology is an adaptation of friction stir welding which is particularly suited for joining thick plates. Aluminum plates up to 75 mm thick have been successfully joined using friction stir welding. Since joining occurs in the solid state, stir technology offers the capability for fabricating full penetration joints in thick plates with better mechanical properties and less weld distortion than is possible by fusion processes. Currently friction stir welding is being used in several industries to improve productivity, reduce weight, and increase the strength of welded structures. Examples include: (a) the aircraft/aerospace industry where stir technology is currently being used to fabricate the space shuttle's external tank as well as components of the Delta family of rockets; (b) the shipping industry where container manufacturers are using stir technology to produce lighter containers with more payload capacity; and (c) the oil industry where offshore platform manufactures are using automated stir welding plants to fabricate large panels and structures up to 16 meters long with widths as required. In all these cases, stir technology has been restricted to aluminum alloys; however, stainless and HSLA 65 steels have been recently stir welded with friction as the primary heat source. One of the difficulties in adapting stir welding to steel is tool wear aggravated by the high tool rubbing velocities needed to provide frictional heat input into the material. Early work showed that the tool shoulder reached temperatures above 1000 C and the weld seam behind the tool stayed within this temperature range for up to 25 mm behind the tool. Cross sections of stir welded samples showed that the heat-affected zone is relatively wide and follows the profile of the tool shoulder. Besides minimizing the tool

  12. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 48 Federal Acquisition Regulations System 3 2010-10-01 2010-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  13. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 48 Federal Acquisition Regulations System 3 2013-10-01 2013-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  14. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 48 Federal Acquisition Regulations System 3 2014-10-01 2014-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  15. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 48 Federal Acquisition Regulations System 3 2011-10-01 2011-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  16. 48 CFR 225.7011 - Restriction on carbon, alloy, and armor steel plate.

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 48 Federal Acquisition Regulations System 3 2012-10-01 2012-10-01 false Restriction on carbon, alloy, and armor steel plate. 225.7011 Section 225.7011 Federal Acquisition Regulations System DEFENSE... on carbon, alloy, and armor steel plate....

  17. 78 FR 31577 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-05-24

    ... Commission, Washington, DC, and by publishing the notice in the Federal Register of April 2, 2013 (78 FR... COMMISSION Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan Determination On the basis... injured by reason of imports from Japan of diffusion-annealed, nickel-plated flat-rolled steel...

  18. 76 FR 31588 - Stainless Steel Plate in Coils From Belgium: Rescission of Countervailing Duty Administrative Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-06-01

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Rescission of Countervailing... countervailing duty (``CVD'') order on stainless steel plate in coils from Belgium. See Antidumping or... FR 23236 (May 3, 2010). On May 28, 2010, we received a request for revocation of this order from...

  19. 75 FR 64709 - Stainless Steel Plate in Coils From Belgium: Notice of Rescission of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-20

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Notice of Rescission of... ``Opportunity to Request Administrative Review'' of the antidumping duty order on stainless steel plate in coils... Administrative Review, 75 FR 23236, (May 3, 2010). On June 1, 2009, in accordance with 19 CFR 351.213(b),...

  20. Response of a circular steel plate with different weld geometries subject to impact loading

    NASA Astrophysics Data System (ADS)

    Abdel-Malek, S.; Meyer, L. W.; Herzig, N.

    2012-08-01

    The dynamic response of clamped circular steel plates was experimentally investigated under impact loading. The experiments were performed using a high energy drop weight machine with a 5 ton drop weight, which falls from a height of 0.8 m and results in a total impact energy of 40 kJ. Target plates of 10 mm thickness and 580 mm diameter were welded in three different geometrical configurations of weld elements on the lower side. The impact process was carried out using a hemispherical punch. The force was registered by strain gages on the punch. A full dynamic strain field measurement was applied on the tension side using two high speed cameras. The evaluation of the strain field was carried out with the speckle photography technique. The effect of cracks and welding on the deformation and failure behavior was studied using pre-cracked disks and plates with welded webs, welded circular discs and also with a weld seam only. The failure of the plates was registered using the high speed cameras and from the force signal. The results are analyzed and discussed regarding the behavior of the material and component under high rate loading.

  1. A refined higher-order theory and its finite element method for thick laminated plates

    NASA Astrophysics Data System (ADS)

    Fu, Xiaohua; Chen, Haoran; Wang, Zhenming

    1992-04-01

    An improved higher-order theory developed to enhance the accuracy of the shear deformation theory of thick laminated plates is presented. The Legendre polynomials are introduced in the approximate displacement distributions across the plate thickness, and an FEM is suggested from the original equations. The accuracy of the present theory is examined by applying it to bending problems of laminate plates solved by Pagano. The results are compared with 3D elasticity solutions, the second order shear deformation theory, and some other higher-order shear deformation theory solutions. The present theory shows the deflections and stress more accurately than that obtained from previous works in the structural analysis of laminated plates with a small span with respect to thickness.

  2. XDT in HTPB propellant from steel flyer plate impact tests

    NASA Astrophysics Data System (ADS)

    Tanaka, Katsumi; Noda, Keiichiro; Hyodo, Yukio; Nakamura, Hiroyuki; Kosaka, Katsuaki; Nakayama, Takashi; Katayama, Masahide; Takeba, Atsushi

    2000-04-01

    Several experiments simulating ground impact explosion following the command destruction of a launch vehicle have been performed using HTPB propellant samples of mass 460 to 940 kg impacted by a steel flyer plate. Impact velocities were varied from 135 m/s to 170 m/s. Strong explosions were observed at impact velocities higher than 150 m/s for tests of solid rocket propellant weighting 460 kg. The XDT (Unknown to Detonation Transition) is studied using a bulk failure reaction model including strain rate effect. Computational results are compared with observed blast waves for various impact velocities. The present model has been successfully applied to 22 inch Critical Diameter tests for SRMU HTPB propellant.

  3. Vibration and damping of laminated, composite-material plates including thickness-shear effects

    NASA Technical Reports Server (NTRS)

    Bert, C. W.; Siu, C. C.

    1972-01-01

    An analytical investigation of sinusoidally forced vibration of laminated, anisotropic plates including bending-stretching coupling, thickness-shear flexibility, all three types of inertia effects, and material damping is presented. In the analysis the effects of thickness-shear deformation are considered by the use of a shear correction factor K, analogous to that used by Mindlin for homogeneous plates. Two entirely different approaches for calculating the thickness-shear factor for a laminate are presented. Numerical examples indicate that the value of K depends on the layer properties and the stacking sequence of the laminate.

  4. Understanding the antimicrobial activity behind thin- and thick-rolled copper plates.

    PubMed

    Yousuf, Basit; Ahire, Jayesh J; Dicks, Leon M T

    2016-06-01

    The aim of this study was to compare the antibacterial properties of the surfaces of copper plates that were rolled to a thickness of 25 and 100 μm. Differences in topology of 25- and 100-μm-thick copper plates were studied using scanning electron microscopy (SEM), atomic force microscopy (AFM), and X-ray diffraction (XRD). Antibacterial activity of the copper surfaces was tested against strains of Staphylococcus aureus, Escherichia coli, Klebsiella pneumoniae, Pseudomonas aeruginosa, Listeria monocytogenes, Salmonella typhimurium, Streptococcus sp. BY1, Enterococcus sp. BY2, and Bacillus cereus BY3. Changes in viable cell numbers were determined by plating onto optimal growth media and staining with LIVE/DEAD BacLight™. Changes in metabolic activity were recorded by expression of the luciferase (lux) gene. Cell morphology was studied using SEM. Accumulation and diffusion of copper from cells were recorded using inductively coupled plasma mass spectroscopy (ICP-MS). Lipid and protein oxidation were recorded spectrophotometrically. Surfaces of 25-μm-thick copper plates were rough compared to that of 100-μm-thick copper plates. For most species, a five-log reduction in cell numbers, cell membrane instability, and a decline in metabolic activity were recorded after 15 min of exposure to 25-μm-thick copper plates. Copper accumulated in the cells, and lipids and proteins were oxidized. The rough surface of thinner copper plates (25 μm thick) released more copper and was more antimicrobial compared to thicker (100 μm) copper plates. Cell death was attributed to destabilization of the cell membrane, lipid peroxidation, and protein oxidation. PMID:26860943

  5. The Relationship Between Microstructural Evolution and Mechanical Properties of Heavy Plate of Low-Mn Steel During Ultra Fast Cooling

    NASA Astrophysics Data System (ADS)

    Wang, Bin; Wang, Zhao-dong; Wang, Bing-xing; Wang, Guo-dong; Misra, R. D. K.

    2015-07-01

    We describe here the electron microscopy and mechanical property studies that were conducted in an industrially processed 20- and 40-mm C-Mn thick plates that involved a new approach of ultrafast cooling (UFC) together with significant reduction in Mn-content of the steel by ~0.3 to 0.5 pct, in relation to the conventional C-Mn steels, with the aim of cost-effectiveness. The study demonstrated that nanoscale cementite precipitation occurred during austenite transformation in the matrix of heavy plate during UFC, providing significant precipitation strengthening. With decrease in UFC stop temperature and consequent increase in the degree of undercooling, there was a transition in the morphology of cementite from lamellar to irregular-shaped nanoscale particles in the 20 mm heavy plate. With the increase in plate thickness, nanoscale cementite precipitated in bainitic lath at the surface of 40 mm heavy plate, which significantly increased the strength and decreased the elongation. Simultaneously, microstructural evolution in hot-rolled sheets was studied via simulation experiments using laboratory rolling mill to define the limits of microstructural evolution that can obtained in the UFC process and develop an understanding of the evolved microstructure in terms of process parameters.

  6. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ...; see 46 CFR 54.01-1) will be allowed only in Class III pressure vessels (see Table 54.01-5(b)). ... 46 Shipping 2 2011-10-01 2011-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3... Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  7. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ...; see 46 CFR 54.01-1) will be allowed only in Class III pressure vessels (see Table 54.01-5(b)). ... 46 Shipping 2 2012-10-01 2012-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3... Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  8. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ...; see 46 CFR 54.01-1) will be allowed only in Class III pressure vessels (see table 54.01-5(b)). ... 46 Shipping 2 2013-10-01 2013-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3... Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  9. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ...; see 46 CFR 54.01-1) will be allowed only in Class III pressure vessels (see Table 54.01-5(b)). ... 46 Shipping 2 2010-10-01 2010-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3... Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  10. 46 CFR 54.25-3 - Steel plates (modifies UCS-6).

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ...; see 46 CFR 54.01-1) will be allowed only in Class III pressure vessels (see table 54.01-5(b)). ... 46 Shipping 2 2014-10-01 2014-10-01 false Steel plates (modifies UCS-6). 54.25-3 Section 54.25-3... Construction With Carbon, Alloy, and Heat Treated Steels § 54.25-3 Steel plates (modifies UCS-6). The...

  11. Standard specification for general requirements for steel plates for pressure vessels. ASTM standard

    SciTech Connect

    1998-11-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the direct responsibility of Subcommittee A01.11 on Steel Plates for Boilers and Pressure Vessels. Current edition approved Sep. 10, 1997. Published November 1998. Originally published as A 20-50T. Last previous edition A 20/A 20M-97a.

  12. Shear fracture of jointed steel plates of bolted joints under impact load

    NASA Astrophysics Data System (ADS)

    Daimaruya, M.; Fujiki, H.; Ambarita, H.; Kobayashi, H.; Shin, H.-S.

    2013-07-01

    The present study is concerned with the development of a fracture criterion for the impact fracture of jointed steel plates of bolted joints used in a car body, which contributes to crash simulations by CAE. We focus our attention on the shear fracture of the jointed steel plates of lap-bolted joints in the suspension of a car under impact load. Members of lap-bolted joints are modelled as a pair of steel plates connected by a bolt. One of the plates is a specimen subjected to plastic deformation and fracture and the other is a jig subjected to elastic deformation only. Three kinds of steel plate specimens are examined, i.e., a common steel plate with a tensile strength of 270 MPa and high tensile strength steel plates of 440 and 590 MPa used for cars. The impact shear test was performed using the split Hopkinson bar technique for tension impact, together with the static test using a universal testing machine INSTRON 5586. The behaviour of the shear stress and deformation up to rupture taking place in the joint was discussed. The obtained results suggest that a stress-based fracture criterion may be developed for the impact fracture of jointed steel plates of a lap-bolted joint.

  13. Damage assessment and residual compression strength of thick composite plates with through-the-thickness reinforcements

    NASA Technical Reports Server (NTRS)

    Smith, Barry T.; Farley, Gary L.; Maiden, Janice; Coogan, Dreux; Moore, Judith G.

    1991-01-01

    Damage in composite materials was studied with through-the-thickness reinforcements. As a first step it was necessary to develop new ultrasonic imaging technology to better assess internal damage of the composite. A useful ultrasonic imaging technique was successfully developed to assess the internal damage of composite panels. The ultrasonic technique accurately determines the size of the internal damage. It was found that the ultrasonic imaging technique was better able to assess the damage in composite panel with through-the-thickness reinforcements than by destructively sectioning the specimen and visual inspection under a microscope. Five composite compression-after-impact panels were tested. The compression-after-impact strength of the panels with the through-the-thickness reinforcements was almost twice that of the comparable panel without through-the-thickness reinforcement.

  14. Damage assessment and residual compression strength of thick composite plates with through-the-thickness reinforcements

    NASA Technical Reports Server (NTRS)

    Smith, Barry T.

    1990-01-01

    Damage in composite materials was studied with through-the-thickness reinforcements. As a first step it was necessary to develop new ultrasonic imaging technology to better assess internal damage of the composite. A useful ultrasonic imaging technique was successfully developed to assess the internal damage of composite panels. The ultrasonic technique accurately determines the size of the internal damage. It was found that the ultrasonic imaging technique was better able to assess the damage in a composite panel with through-the-thickness reinforcements than by destructively sectioning the specimen and visual inspection under a microscope. Five composite compression-after-impact panels were tested. The compression-after-impact strength of the panels with the through-the-thickness reinforcements was almost twice that of the comparable panel without through-the-thickness reinforcement.

  15. Experimental and Numerical Investigation on the Ballistic Resistance of Double-Layered Steel Plates

    NASA Astrophysics Data System (ADS)

    Xiao, Xinke; Zhang, Wei; Guo, Zitao; Wei, Gang

    2011-06-01

    The ballistic perforation resistance of double-layered steel plates impacted by flat-nosed projectiles was investigated both experimentally and numerically. In the tests, 10 mm thick (intact or spaced by 200 mm gap space) targets of Q235A steel were impacted using a gas-gun at sub-ordnance velocity, and the ballistic limit velocity of the different target configurations was obtained. The Johnson-Cook strength and fracture models were used in the finite element simulations, where the model constants were calibrated by preliminary material tests and taken from open literature. In general, good agreement was obtained between the numerical simulations and the experimental results. It was found that the ballistic resistance of spaced targets suffers from large divergence due to the projectile's different residual attitude after perforation of the front plate, and that it seems the initial-residual velocity data yield to two groups and therefore give birth to two ballistic limit velocities. However, the overall ballistic resistance of the spaced targets is less than that of the in contact ones.

  16. Experimental study of the effect of spray inclination on ultrafast cooling of a hot steel plate

    NASA Astrophysics Data System (ADS)

    Ravikumar, Satya V.; Jha, Jay M.; Mohapatra, Soumya S.; Sinha, Apurva; Pal, Surjya K.; Chakraborty, Sudipto

    2013-10-01

    The ultrafast cooling that occurs during high mass flux air-atomized spray impingement on a hot 6 mm thick stainless steel plate has been studied experimentally in terms of the nozzle inclination between 0° and 60°. The average mass flux of water used in the study accounts to 510 kg/m2 s. The coolants used in the study are pure water and surfactant water of 600 ppm concentration. The initial temperature of the plate has been maintained at 900 °C, which is the temperature of a hot strip on run-out table in steel industry. The transient surface heat flux and temperature histories have been estimated by an inverse heat solver using measured temperature input data. Heat transfer results demonstrates that optimum cooling efficiency (~2.76 MW/m2, 194 °C/s) for pure water has been achieved at 30° nozzle orientation. The inclined nozzle has not been found beneficial when surfactant water is used as the coolant.

  17. 77 FR 73013 - Stainless Steel Plate in Coils From Belgium: Antidumping Duty Administrative Review, 2010-2011

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-12-07

    ... International Trade Administration Stainless Steel Plate in Coils From Belgium: Antidumping Duty Administrative... results of the antidumping duty order on stainless steel plate in coils (steel plate) from Belgium.\\1... Review, 77 FR 32517 (June 1, 2012) (Preliminary Results). Based on our analysis of the comments...

  18. Propagating plane harmonic waves through finite length plates of variable thickness using finite element techniques

    NASA Technical Reports Server (NTRS)

    Clark, J. H.; Kalinowski, A. J.; Wagner, C. A.

    1983-01-01

    An analysis is given using finite element techniques which addresses the propagaton of a uniform incident pressure wave through a finite diameter axisymmetric tapered plate immersed in a fluid. The approach utilized in developing a finite element solution to this problem is based upon a technique for axisymmetric fluid structure interaction problems. The problem addressed is that of a 10 inch diameter axisymmetric fixed plate totally immersed in a fluid. The plate increases in thickness from approximately 0.01 inches thick at the center to 0.421 inches thick at a radius of 5 inches. Against each face of the tapered plate a cylindrical fluid volume was represented extending five wavelengths off the plate in the axial direction. The outer boundary of the fluid and plate regions were represented as a rigid encasement cylinder as was nearly the case in the physical problem. The primary objective of the analysis is to determine the form of the transmitted pressure distribution on the downstream side of the plate.

  19. Thickness effects on the plastic collapse of perforated plates with triangular penetration patterns

    SciTech Connect

    Gordon, J.L.; Jones, D.P.; Holliday, J.E.

    2000-03-01

    This paper investigates the effects of plate thickness on the accuracy of limit load solutions obtained using an elastic-perfectly plastic [EPP] equivalent solid [EQS] procedure for flat perforated plates with a triangular array of penetrations. The EQS approach for limit loads is based on an EQS collapse surface that is valid for generalized plane strain. This assumption is applicable for very thick plates but is known to be less reasonable for very thin plates where plane stress may be a better assumption. The limits of applicability of the generalized plane strain assumption are investigated by obtaining limit load solutions for perforated plates of various thicknesses that are subjected to in-plane and bending loads. Plastic limit load solutions obtained using three-dimensional EPP finite element analysis [FEA] of models which include each penetration explicitly are compared with solutions obtained using the EQS approximation. The penetration pattern chosen for this study has a ligament efficiency (ligament width-to-pitch ratio, h/P) of 0.32. For plates thicker than the pitch, the limit load calculated using the EQS method for both in-plane and bending loads is shown to be very accurate (within 4%) of the limit load calculated for the explicit model. On the other hand, for thin plates (t/P< 2), the EQS limit load is 5% greater than the explicit limit load for bending and 8% greater than the explicit limit load for in-plane loads. For thinner plates, the collapse surface is tied to the local geometry deformation and, hence, an equivalent solid plate representation of plastic collapse is a function of deformation mode and thickness.

  20. Microstructure and Mechanical Properties of Plasma Arc Brazed AISI 304L Stainless Steel and Galvanized Steel Plates

    NASA Astrophysics Data System (ADS)

    Jin, Yajuan; Li, Ruifeng; Yu, Zhishui; Wang, Yu

    2016-04-01

    Plasma arc brazing is used to join the AISI 304L stainless steel and galvanized steel plate butt joints with the CuSi3Mn1 filler wire. The effect of parameters on weld surface appearance, interfacial microstructure, and composition distribution in the joint was studied. The microhardness and mechanical tests were conducted to determine the mechanical properties of the welded specimens. The results indicated that good appearance, bead shape, and sufficient metallurgical bonding could be obtained when the brazing process was performed with a wire feeding speed of 0.8 m/min, plasma gas flow rate of 3.0 l/min, welding current of 100 A, and welding speed of 27 cm/min. During plasma arc brazing process, the top corner of the stainless steel and galvanized steel plate were heated and melted, and the melted quantity of stainless steel was much more than that of the galvanized steel due to the thermal conductivity coefficient difference between the dissimilar materials. The microhardness test results shows that the microhardness value gradually increased from the side of the galvanized steel to the stainless steel in the joint, and it is good for improving the mechanical properties of joint. The tensile strength was a little higher than that of the brazing filler, and the fracture position of weld joint was at the base metal of galvanized steel plate.

  1. New-type steel plate with ultra high crack-arrestability

    SciTech Connect

    Ishikawa, T.; Nomiyama, Y.; Hagiwara, Y.; Yoshikawa, H.; Oshita, S.; Mabuchi, H.

    1995-12-31

    A new-type steel plate has been developed by controlling the microstructure of the surface layers. The surface layer consists of ultra fine grain ferrite microstructure, which provides excellent fracture toughness even at cryogenic temperature. When an unstable brittle crack propagates in the developed steel plate, shear-lips can be easily formed due to the surface layers with ultra fine grain microstructure. Since unstable running crack behavior is strongly affected by side-ligaments (shear-lips), which are associated with extensive plastic deformation, enhanced formation of the shear-lips can improve crack arrestability. This paper describes the developed steel plates of HT500MPa tensile strength class for shipbuilding use. Fracture mechanics investigations using large-scale fracture testings (including ultrawide duplex ESSO tests) clarified that the developed steel plates have ultra high crack-arrestability. It was also confirmed that the plates possess sufficient properties, including weldability and workability, for ship building use.

  2. Magnetic levitation of a flexible steel plate with a vibration suppressing magnet

    SciTech Connect

    Hayashiya, H.; Araki, N.; Paddison, J.E.; Ohsaki, H.; Masada, E.

    1996-09-01

    In the steel making process, the application of a magnetic levitation to the steel plate conveyance is expected. The advantages brought by introducing contactless support of a steel plate are improved quality of products, reduced maintenance cost of installations, increased productivity, and quieter operation. Here, a magnetic levitation system that has a vibration suppressing electromagnet which use only the velocity of the levitated object for the control has been studied. The proposed system has advantages of the stale levitation of a flexible steel plate which moves with time under the fixed electromagnets. The simulation of levitated plate`s response using finite element method and the magnetic levitation experiments using such a vibration suppressing magnet were carried out. The results show the vibration suppressing magnet is able to control the low frequency natural vibration effectively, and a notch filter is able to avoid the excitation of the high frequency natural vibration.

  3. Effect of confining pressure due to external jacket of steel plate or shape memory alloy wire on bond behavior between concrete and steel reinforcing bars.

    PubMed

    Choi, Eunsoo; Kim, Dongkyun; Park, Kyoungsoo

    2014-12-01

    For external jackets of reinforced concrete columns, shape memory alloy (SMA) wires are easy to install, and they provide active and passive confining pressure; steel plates, on the other hand, only provide passive confining pressure, and their installation on concrete is not convenient because of the requirement of a special device. To investigate how SMA wires distinctly impact bond behavior compared with steel plates, this study conducted push-out bond tests of steel reinforcing bars embedded in concrete confined by SMA wires or steel plates. For this purpose, concrete cylinders were prepared with dimensions of 100 mm x 200 mm, and D-22 reinforcing bars were embedded at the center of the concrete cylinders. External jackets of 1.0 mm and 1.5 mm thickness steel plates were used to wrap the concrete cylinders. Additionally, NiTiNb SMA wire with a diameter of 1.0 mm was wound around the concrete cylinders. Slip of the reinforcing bars due to pushing force was measured by using a displacement transducer, while the circumferential deformation of specimens was obtained by using an extensometer. The circumferential deformation was used to calculate the circumferential strains of the specimens. This study assessed the radial confining pressure due to the external jackets on the reinforcing bars at bond strength from bond stress-slip curves and bond stress-circumferential strain curves. Then, the effects of the radial confining pressure on the bond behavior of concrete are investigated, and an equation is suggested to estimate bond strength using the radial confining pressure. Finally, this study focused on how active confining pressure due to recovery stress of the SMA wires influences bond behavior. PMID:25971115

  4. A study on friction stir welding of 12mm thick aluminum alloy plates

    NASA Astrophysics Data System (ADS)

    Kumar, Deepati Anil; Biswas, Pankaj; Tikader, Sujoy; Mahapatra, M. M.; Mandal, N. R.

    2013-12-01

    Most of the investigations regarding friction stir welding (FSW) of aluminum alloy plates have been limited to about 5 to 6 mm thick plates. In prior work conducted the various aspects concerning the process parameters and the FSW tool geometry were studied utilizing friction stir welding of 12 mm thick commercial grade aluminum alloy. Two different simple-to-manufacture tool geometries were used. The effect of varying welding parameters and dwell time of FSW tool on mechanical properties and weld quality was examined. It was observed that in order to achieve a defect free welding on such thick aluminum alloy plates, tool having trapezoidal pin geometry was suitable. Adequate tensile strength and ductility can be achieved utilizing a combination of high tool rotational speed of about 2000 r/min and low speed of welding around 28 mm/min. At very low and high dwell time the ductility of welded joints are reduced significantly.

  5. Detecting the thickness mode frequency in a concrete plate using backward wave propagation.

    PubMed

    Bjurström, Henrik; Ryden, Nils

    2016-02-01

    Material stiffness and plate thickness are the two key parameters when performing quality assurance/quality control on pavement structures. In order to estimate the plate thickness non-destructively, the Impact Echo (IE) method can be utilized to extract the thickness resonance frequency. An alternative to IE for estimating the thickness resonance frequency of a concrete plate, and to subsequently enable thickness determination, is presented in this paper. The thickness resonance is often revealed as a sharp peak in the frequency spectrum when contact receivers are used in seismic testing. Due to a low signal-to-noise ratio, IE is not ideal when using non-contact microphone receivers. In studying the complex Lamb wave dispersion curves at a frequency infinitesimally higher than the thickness frequency, it is seen that two counter-directed waves occur at the same frequency but with phase velocities in opposite directions. Results show that it is possible to detect the wave traveling with a negative phase velocity using both accelerometers and air-coupled microphones as receivers. This alternative technique can possibly be used in non-contact scanning measurements based on air-coupled microphones. PMID:26936549

  6. Surface temperature distribution of GTA weld pools on thin-plate 304 stainless steel

    SciTech Connect

    Zacharia, T.; David, S.A.; Vitek, J.M.; Kraus, H.G.

    1995-11-01

    A transient multidimensional computational model was utilized to study gas tungsten arc (GTA) welding of thin-plate 304 stainless steel (SS). The model eliminates several of the earlier restrictive assumptions including temperature-independent thermal-physical properties. Consequently, all important thermal-physical properties were considered as temperature dependent throughout the range of temperatures experienced by the weld metal. The computational model was used to predict surface temperature distribution of the GTA weld pools in 1.5-mm-thick AISI 304 SS. The welding parameters were chosen so as to correspond with an earlier experimental study that produced high-resolution surface temperature maps. One of the motivations of the present study was to verify the predictive capability of the computational model. Comparison of the numerical predictions and experimental observations indicate excellent agreement, thereby verifying the model.

  7. Simultaneous measurement of refractive index and thickness of birefringent wave plates.

    PubMed

    Yeh, Yen-Liang

    2008-04-01

    A nondestructive measurement system based on a position sensing detector (PSD) and a laser interferometer for determining the thickness and refractive indices of birefringent optical wave plates has been developed. Unlike previous methods presented in the literature, the proposed metrology system allows the refractive index and thickness properties of the optical plate to be measured simultaneously. The experimental results obtained for the e-light and o-light refractive indices of a commercially available birefringent optical wave plate with refractive indices of n(o)=1.542972 and n(e)=1.552033 are found to be accurate to within 0.004132 and 0.000229, respectively. Furthermore, the experimentally derived value of the wave plate thickness deviates by no more than 0.9 microm from the analytically derived value of 453.95 microm. Overall, the experimental results confirm that the proposed metrology system provides a simple yet highly accurate means of obtaining simultaneous measurements of the refractive indices and thickness of birefringent optical wave plates. PMID:18382573

  8. Crack-growth behavior in thick welded plates of Inconel 718 at room and cryogenic temperatures

    NASA Technical Reports Server (NTRS)

    Forman, R. G.

    1974-01-01

    Results of mechanical-properties and axial-load fatigue and fracture tests performed on thick welded plates of Inconel 718 superalloy are presented. The test objectives were to determine the tensile strength properties and the crack-growth behavior in electron-beam, plasma-arc, and gas tungsten are welds for plates 1.90 cm (0.75 in) thick. Base-metal specimens were also tested to determine the flaw-growth behavior. The tests were performed in room-temperature-air and liquid nitrogen environments. The experimental crack-growth-rate data are correlated with theoretical crack-growth-rate predictions for semielliptical surface flaws.

  9. Measurement of optical thickness variation of BK7 plate by wavelength tuning interferometry.

    PubMed

    Kim, Yangjin; Hibino, Kenichi; Sugita, Naohiko; Mitsuishi, Mamoru

    2015-08-24

    This paper presents the derivation of a 17-sample phase-shifting algorithm that can compensate the miscalibration and first-order nonlinearity of phase shift error, coupling error, and bias modulation of the intensity and satisfy the fringe contrast maximum condition. The phase error of measurements performed using the 17-sample algorithm is discussed and compared with those of measurements obtained using other algorithms. Finally, the optical thickness variation of a BK7 optically transparent plate obtained using a wavelength tuning Fizeau interferometer and the 17-sample algorithm are presented. The experimental results indicate that the optical thickness variation measurement accuracy for the BK7 plate was 3 nm. PMID:26368260

  10. High-accuracy thickness measurement of a transparent plate with the heterodyne central fringe identification technique

    SciTech Connect

    Wu, Wang-Tsung; Hsieh, Hung-Chih; Chang, Wei-Yao; Chen, Yen-Liang; Su, Der-Chin

    2011-07-20

    In a modified Twyman-Green interferometer, the optical path variation is measured with the heterodyne central fringe identification technique, as the light beam is focused by a displaced microscopic objective on the front/rear surface of the test transparent plate. The optical path length variation is then measured similarly after the test plate is removed. The geometrical thickness of the test plate can be calculated under the consideration of dispersion effect. This method has a wide measurable range and a high accuracy in the measurable range.

  11. Effective elastic thickness of the Arabian plate: Weak shield versus strong platform

    NASA Astrophysics Data System (ADS)

    Chen, Bo; Kaban, Mikhail K.; El Khrepy, Sami; Al-Arifi, Nassir

    2015-05-01

    The fan wavelet method has been employed to calculate high-resolution maps of variations of the effective elastic thickness (EET) for the Arabian plate and surroundings. As the initial data, we use high-resolution gravity field, topography, and recent models of sedimentary basins. The western part of the plate is generally characterized by low to midvalues of EET (10-30 km) while the eastern one by high values (50 km and more in the core). This finding confirms that the pronounced asymmetry of the plate is rather associated with fundamental structural differences of the lithosphere than with a forced tilt of the plate due to the rifting in the west-southwest and subduction in the northeast. Therefore, the high topography in the western part of the plate is likely supported by relatively hot mantle that is also responsible for the decrease of EET. These results are generally in agreement with recent seismic tomography models.

  12. Residual stresses in a multi-pass weld in an austenitic stainless steel plate before and after thermal stress relief

    SciTech Connect

    Spooner, S.; Wang, X.L.; Hubbard, C.R.; David, S.A.

    1994-06-01

    Changes in residual stresses due to thermal stress relief were determined in a welded 1/2 in. thick 304 stainless steel plate from two residual stress maps determined with the neutron diffraction technique. The 304 stainless plate was made from two 6 {times} 12 {times} 1/2 in. pieces joined along the length by a gas tungsten arc welding process. Multi-pass welds were made with a semiautomatic welding machine employing cold-wire feed of type 308 stainless steel filler alloy. The thermal stress relief treatment consisted of heating to 1150 F, holding for one hour at temperature and then air cooling. Strain components were measured along the weld direction (longitudinal), perpendicular to the weld line in the plate (transverse), and normal to the plate. Measurements were confined to the plane bisecting the weld at the center of the plate. The strain components were converted to stresses assuming that the measured strains were along the principal axes of the strain tensor. Parameters used in the calculation were E=224 GPa and v=0.25. As-welded longitudinal stresses are compressive in the base metal and become strongly tensile through the heat affected zone and into the fusion zone. The transverse stresses follow the longitudinal trend but with a lower magnitude while the normal stresses are small throughout. The stress relief treatment reduced the magnitudes of all the stresses. In the weld zone the longitudinal stress was lowered by 30% and the spatial range of residual stresses was reduced as well.

  13. On the relations between cratonic lithosphere thickness, plate motions, and basal drag

    USGS Publications Warehouse

    Artemieva, I.M.; Mooney, W.D.

    2002-01-01

    An overview of seismic, thermal, and petrological evidence on the structure of Precambrian lithosphere suggests that its local maximum thickness is highly variable (140-350 km), with a bimodal distribution for Archean cratons (200-220 km and 300-350 km). We discuss the origin of such large differences in lithospheric thickness, and propose that the lithospheric base can have large depth variations over short distances. The topography of Bryce Canyon (western USA) is proposed as an inverted analog of the base of the lithosphere. The horizontal and vertical dimensions of Archean cratons are strongly correlated: larger cratons have thicker lithosphere. Analysis of the bimodal distribution of lithospheric thickness in Archean cratons shows that the "critical" surface area for cratons to have thick (>300 km) keels is >6-8 ?? 106 km2 . Extrapolation of the linear trend between Archean lithospheric thickness and cratonic area to zero area yields a thickness of 180 km. This implies that the reworking of Archean crust should be accompanied by thinning and reworking of the entire lithospheric column to a thickness of 180 km in accord with thickness estimates for Proterozoic lithosphere. Likewise, extrapolation of the same trend to the size equal to the total area of all Archean cratons implies that the lithospheric thickness of a hypothesized early Archean supercontinent could have been 350-450 km decreasing to 280-400 km for Gondwanaland. We evaluate the basal drag model as a possible mechanism that may thin the cratonic lithosphere. Inverse correlations are found between lithospheric thickness and (a) fractional subduction length and (b) the effective ridge length. In agreement with theoretical predictions, lithospheric thickness of Archean keels is proportional to the square root of the ratio of the craton length (along the direction of plate motion) to the plate velocity. Large cratons with thick keels and low plate velocities are less eroded by basal drag than small

  14. An ultrasonic method for determination of elastic moduli, density, attenuation and thickness of a polymer coating on a stiff plate.

    PubMed

    Lavrentyev, A I; Rokhlin, S I

    2001-04-01

    An ultrasonic method proposed by us for determination of the complete set of acoustical and geometrical properties of a thin isotropic layer between semispaces (J. Acoust. Soc. Am. 102 (1997) 3467) is extended to determination of the properties of a coating on a thin plate. The method allows simultaneous determination of the coating thickness, density, elastic moduli and attenuation (longitudinal and shear) from normal and oblique incidence reflection (transmission) frequency spectra. Reflection (transmission) from the coated plate is represented as a function of six nondimensional parameters of the coating which are determined from two experimentally measured spectra: one at normal and one at oblique incidence. The introduction of the set of nondimensional parameters allows one to transform the reconstruction process from one search in a six-dimensional space to two searches in three-dimensional spaces (one search for normal incidence and one for oblique). Thickness, density, and longitudinal and shear elastic moduli of the coating are calculated from the nondimensional parameters determined. The sensitivity of the method to individual properties and its stability against experimental noise are studied and the inversion algorithm is accordingly optimized. An example of the method and experimental measurement for comparison is given for a polypropylene coating on a steel foil. PMID:11350002

  15. Evaluation of silver-coated stainless steel bipolar plates for fuel cell applications

    NASA Astrophysics Data System (ADS)

    Huang, Ing-Bang

    In this study, computer-aided design and manufacturing (CAD/CAM) technology were applied to develop and produce stainless steel bipolar plates for DMFC (direct methanol fuel cell). Effect of surface modification on the cell performance of DMFC was investigated. Surface modifications of the stainless steel bipolar plates were made by the electroless plating method. A DMFC consisting of silver coated stainless steel as anode and uncoated stainless steel as cathode was assembled and evaluated. The methanol crossover rate (R c) of the proton exchange membrane (PEM) was decreased by about 52.8%, the efficiency (E f) of DMFC increased about 7.1% and amounts of methanol electro-oxidation at the cathode side (M co) were decreased by about 28.6%, as compared to uncoated anode polar plates. These measurements were determined by the transient current and mathematical analysis.

  16. Design Review Report for Concrete Cover Block Replaced by Steel Plate

    SciTech Connect

    JAKA, O.M.

    2000-07-27

    The design for the steel cover plates to replace concrete cover blocks for U-109 was reviewed and approved in a design review meeting. The design for steel plates to replace concrete blocks were reviewed and approved by comparison and similarity with U-109 for the following additional pits: 241-U-105. 241-I-103, 241-Ax-101. 241-A-101, 241-SX-105, 241-S-A, 241-S-C, 241-SX-A.

  17. Practical method of diffusion-welding steel plate in air

    NASA Technical Reports Server (NTRS)

    Holko, K. H.; Moore, T. J.

    1971-01-01

    Method is ideal for critical service requirements where parent metal properties are equaled in notch toughness, stress rupture and other characteristics. Welding technique variations may be used on a variety of materials, such as carbon steels, alloy steels, stainless steels, ceramics, and reactive and refractory materials.

  18. Influence of piezoceramic to fused silica plate thickness on the radii of curvature of piezoelectric bimorph mirror

    NASA Astrophysics Data System (ADS)

    Libu, M.; Susanth, S.; Vasanthakumari, K. G.; Dileep Kumar, C. J.; Raghu, N.

    2012-01-01

    Piezoelectric based bimorph mirrors (PBM) find extensive use in focusing of x-ray beams. Many optical instruments require use of PBM whose radii of curvature can be tuned precisely. The 100 mm and 300 mm PBMs were fabricated with varying piezoelectric to fused silica plate thicknesses. The radii of curvature of free standing mirrors were measured as a function of voltage and it was found to decrease with increasing voltage. For a given piezoelectric plate thickness, as the fused silica thickness increases, the radii of curvature was found to increase owing to increase in stiffness of the mirror. On the other hand, for a given fused silica plate thickness, when the piezoelectric plate thickness is increased, the radii of curvature are decreased for a given electric field, due to increase in generated force. This study brings out the influence of piezoceramic to fused silica plate thickness on the radii of curvature of PBM.

  19. Selection of parameters on laser cutting mild steel plates taking account of some manufacturing purposes

    NASA Astrophysics Data System (ADS)

    Asano, Hiroshi; Suzuki, Jippei; Kawakami, Hiroshi; Eguchi, Hiroshi

    2003-11-01

    There are large number of processing conditions which can be set for laser-cutting of plate materials, because importance of the objective for the cutting is different from product to product. This study aims to build a system which can set the processing conditions reasonably and efficiently. From plural processing objectives, roughness of cutting surface was taken up from among the required qualities, such as processing speed, circularity of a processed hole, height of dross on the rear side, roughness of cutting surfaces, accuracy of shapes and dimensions, and with of burning, to review the effects of the processing condition on the cutting surface including the drag line gap. In our experiments, a 1 kW CO2 gas laser machine was used to make laser-cutting samples and 389 combinations of samples were used. From the results of the experiments, the range of processing conditions which allow cutting is defined by the energy input per unit area HIA = 4.8 [J/mm2]. The values of roughness of the cutting surface on both front and rear sides of the plates can be reduced if the cutting speed is 1000 mm/min or higher, and they little change at small values if the heat input per unit area is within a range under 20 J/mm2. In a range of thin plate thickness, the drag gap on cutting surfaces can be evaluated by the heat input per unit area. In the case of thicker plate, the greater the duty is, the smaller the drag gap is, if the heat input per units area is kept unchanged. Cutting with small heat input is desirable for better roughness of cutting surface. Cutting with large heat input is required for better drag gap. In the scope of our study, a value 20 J/mm2 of heat input per unit area is recommended for laer-cutting of 0.8 - 4.5 mm thick mild steel plates.

  20. 49 CFR Appendix C to Part 178 - Nominal and Minimum Thicknesses of Steel Drums and Jerricans

    Code of Federal Regulations, 2010 CFR

    2010-10-01

    ... 49 Transportation 2 2010-10-01 2010-10-01 false Nominal and Minimum Thicknesses of Steel Drums and Jerricans C Appendix C to Part 178 Transportation Other Regulations Relating to Transportation PIPELINE AND... SPECIFICATIONS FOR PACKAGINGS Pt. 178, App. C Appendix C to Part 178—Nominal and Minimum Thicknesses of...

  1. 49 CFR Appendix C to Part 178 - Nominal and Minimum Thicknesses of Steel Drums and Jerricans

    Code of Federal Regulations, 2012 CFR

    2012-10-01

    ... 49 Transportation 3 2012-10-01 2012-10-01 false Nominal and Minimum Thicknesses of Steel Drums and Jerricans C Appendix C to Part 178 Transportation Other Regulations Relating to Transportation (Continued...) SPECIFICATIONS FOR PACKAGINGS Pt. 178, App. C Appendix C to Part 178—Nominal and Minimum Thicknesses of...

  2. 49 CFR Appendix C to Part 178 - Nominal and Minimum Thicknesses of Steel Drums and Jerricans

    Code of Federal Regulations, 2014 CFR

    2014-10-01

    ... 49 Transportation 3 2014-10-01 2014-10-01 false Nominal and Minimum Thicknesses of Steel Drums and Jerricans C Appendix C to Part 178 Transportation Other Regulations Relating to Transportation (Continued...) SPECIFICATIONS FOR PACKAGINGS Pt. 178, App. C Appendix C to Part 178—Nominal and Minimum Thicknesses of...

  3. 49 CFR Appendix C to Part 178 - Nominal and Minimum Thicknesses of Steel Drums and Jerricans

    Code of Federal Regulations, 2013 CFR

    2013-10-01

    ... 49 Transportation 3 2013-10-01 2013-10-01 false Nominal and Minimum Thicknesses of Steel Drums and Jerricans C Appendix C to Part 178 Transportation Other Regulations Relating to Transportation (Continued...) SPECIFICATIONS FOR PACKAGINGS Pt. 178, App. C Appendix C to Part 178—Nominal and Minimum Thicknesses of...

  4. 49 CFR Appendix C to Part 178 - Nominal and Minimum Thicknesses of Steel Drums and Jerricans

    Code of Federal Regulations, 2011 CFR

    2011-10-01

    ... 49 Transportation 3 2011-10-01 2011-10-01 false Nominal and Minimum Thicknesses of Steel Drums and Jerricans C Appendix C to Part 178 Transportation Other Regulations Relating to Transportation (Continued...) SPECIFICATIONS FOR PACKAGINGS Pt. 178, App. C Appendix C to Part 178—Nominal and Minimum Thicknesses of...

  5. 75 FR 59744 - Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-09-28

    ... Commission found that the domestic interested party group response to its notice of institution (75 FR 30434... Plate From Belgium, Italy, Korea, South Africa, and Taiwan AGENCY: United States International Trade... countervailing duty orders on stainless steel plate from Belgium and South Africa and the antidumping duty...

  6. 78 FR 50378 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Postponement of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-08-19

    ... steel products from Japan. See Diffusion- Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Initiation of Antidumping Duty Investigation, 78 FR 23905 (April 23, 2013). The current deadline for the... International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From...

  7. 78 FR 67334 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From Ukraine; Final Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-12

    ... Carbon Steel Plate From Ukraine; Administrative Review, 78 FR 46570 (August 1, 2013) and accompanying...: Certain Cut-to-Length Carbon Steel Plate from Ukraine, 73 FR 57602 (October 3, 2008) (Agreement). On... covering Metinvest Holding LLC (Metinvest) and its affiliated companies Azovstal Iron & Steel...

  8. 78 FR 73827 - Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From the Russian Federation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-09

    ... Certain Cut-to-Length Carbon Steel Plate from the Russian Federation, 68 FR 3859 (January 27, 2003... International Trade Administration Suspension Agreement on Certain Cut-to-Length Carbon Steel Plate From the... of an administrative review of the suspension agreement on certain cut-to-length carbon steel...

  9. The Transition from Thick to Thin Plate Wake Physics: Whither Vortex Shedding?

    NASA Technical Reports Server (NTRS)

    Rai, Man Mohan

    2016-01-01

    The near and very near wake of a flat plate with a circular trailing edge is investigated with data from direct numerical simulations. Computations were performed for six different combinations of the Reynolds numbers based on plate thickness (D) and boundary layer momentum thickness upstream of the trailing edge (theta). Unlike the case of the cylinder, these Reynolds numbers are independent parameters for the flat plate. The separating boundary layers are turbulent in all the cases investigated. One objective of the study is to understand the changes in the wake vortex shedding process as the plate thickness is reduced (increasing theta/D). The value of D varies by a factor of 16 and that of theta by approximately 5 in the computations. Vortex shedding is vigorous in the low theta/D cases with a substantial decrease in shedding intensity in the large theta/D cases. Other shedding characteristics are also significantly altered with increasing theta/D. A visualization of the shedding process in the different cases is provided and discussed. The basic shedding mechanism is explored in depth. The effect of changing theta/D on the time-averaged, near-wake velocity statistics is also discussed. A functional relationship between the shedding frequency and the Reynolds numbers mentioned above is obtained.

  10. Postbuckling response of long thick plates loaded in compression including higher order transverse shearing effects

    NASA Technical Reports Server (NTRS)

    Stein, Manuel; Sydow, P. Daniel; Librescu, Liviu

    1990-01-01

    Buckling and postbuckling results are presented for compression-loaded simply-supported aluminum plates and composite plates with a symmetric lay-up of thin + or - 45 deg plies composed of many layers. Buckling results for aluminum plates of finite length are given for various length-to-width ratios. Asymptotes to the curves based on buckling results give N(sub xcr) for plates of infinite length. Postbuckling results for plates with transverse shearing flexibility are compared to results from classical theory for various width-to-thickness ratios. Characteristic curves indicating the average longitudinal direct stress resultant as a function of the applied displacements are calculated based on four different theories: Classical von Karman theory using the Kirchoff assumptions, first-order shear deformation theory, higher-order shear deformation theory, and 3-D flexibility theory. Present results indicate that the 3-D flexibility theory gives the lowest buckling loads. The higher-order shear deformation theory has fewer unknowns than the 3-D flexibility theory but does not take into account through-the-thickness effects. The figures presented show that small differences occur in the average longitudinal direct stress resultants from the four theories that are functions of applied end-shortening displacement.

  11. Evaluation of Palatal Plate Thickness of Maxillary Prosthesis on Phonation- A Comparative Clinical Study

    PubMed Central

    B, Sreedevi; Anne, Gopinadh; Manne, Prakash; Bindu O, Swetha Hima; Atla, Jyothi; Deepthi, Sneha; Chaitanya A, Krishna

    2014-01-01

    Background: Prosthodontic treatment involves clinical procedures which influence speech performance directly or indirectly. Prosthetic rehabilitation of missing teeth with partial or complete maxillary removable dentures influences the individual voice characteristics like Phonation, resonance etc. Aim: To evaluate the effect of Acrylic palatal plate thickness (1mm-3mm) of maxillary prosthesis on phonation. Materials and Methods: Twelve subjects were selected randomly between the age group of 20-25 years who have full complement of teeth and have no speech problems. Speech evaluation was done under four experimental conditions i.e. Without any experimental acrylic palatal plate (control), with experimental acrylic palatal plates of thickness 1 mm, 2 mm and 3 mm respectively. The speech material for phonation test consisted of Vowels sounds /a/, /i/, and /o/. Speech analysis to assess phonation was done using digital acoustic analysis (PRAAT software). The obtained results were statistically analyzed by One-way ANOVA and Tukey’s multiple post-hoc for comparison of four experimental conditions with respect to different vowel sounds. Results: Mean harmonics to noise ratio (HNR) values obtained for all the Experimental conditions did not show significant difference (p>0.05). In conclusion, an increase in the thickness of the acrylic palatal plate of maxillary prosthesis for about 1 mm - 3mm in complete or partial maxillary removable dentures resulted in no significant effect on phonation of vowel sounds /a/, /i/ and /o/. Conclusion: Increasing the thickness of the palatal plate from 1 mm to 3 mm has not shown any significant effect on the phonation. PMID:24959508

  12. Failure analysis of stainless steel femur fixation plate.

    PubMed

    Hussain, P B; Mohammad, M

    2004-05-01

    Failure analysis was performed to investigate the failure of the femur fixation plate which was previously fixed on the femur of a girl. Radiography, metallography, fractography and mechanical testing were conducted in this study. The results show that the failure was due to the formation of notches on the femur plate. These notches act as stress raisers from where the cracks start to propagate. Finally fracture occurred on the femur plate and subsequently, the plate failed. PMID:15468877

  13. A discrete particle approach to simulate the combined effect of blast and sand impact loading of steel plates

    NASA Astrophysics Data System (ADS)

    Børvik, T.; Olovsson, L.; Hanssen, A. G.; Dharmasena, K. P.; Hansson, H.; Wadley, H. N. G.

    2011-05-01

    The structural response of a stainless steel plate subjected to the combined blast and sand impact loading from a buried charge has been investigated using a fully coupled approach in which a discrete particle method is used to determine the load due to the high explosive detonation products, the air shock and the sand, and a finite element method predicts the plate deflection. The discrete particle method is based on rigid, spherical particles that transfer forces between each other during collisions. This method, which is based on a Lagrangian formulation, has several advantages over coupled Lagrangian-Eulerian approaches as both advection errors and severe contact problems are avoided. The method has been validated against experimental tests where spherical 150 g C-4 charges were detonated at various stand-off distances from square, edge-clamped 3.4 mm thick AL-6XN stainless steel plates. The experiments were carried out for a bare charge, a charge enclosed in dry sand and a charge enclosed in fully saturated wet sand. The particle-based method is able to describe the physical interactions between the explosive reaction products and soil particles leading to a realistic prediction of the sand ejecta speed and momentum. Good quantitative agreement between the experimental and predicted deformation response of the plates is also obtained.

  14. Development of low-cost welding procedures for thick sections of HY-150 steel

    NASA Technical Reports Server (NTRS)

    Schmidt, P. M.; Snow, R. S.

    1972-01-01

    Low cost welding procedures were developed for welding 6-inch thick HY-150 steel to be used in the manufacture of large diameter motor case Y rings and nozzle attachment flanges. An extensive investigation was made of the mechanical and metallurgical properties and fracture toughness of HY-150 base plate and welds made with manual shielded metal arc process and semi-automatic gas metal arc process in the flat position. Transverse tensiles, all-weld metal tensiles, Charpy V-notch specimens and edge notched bend specimens were tested in the course of the program. In addition metallographic studies and hardness tests were performed on the weld, weld HAZ and base metal. The results of the work performed indicate that both the shielded metal arc and gas metal arc processes are capable of producing consistently sound welds as determined by radiographic and ultrasonic inspection. In addition, the weld metal, deposited by each process was found to exhibit a good combination of strength and toughness such that the selection of a rolled and welded procedure for fabricating rocket motor case components would appear to be technically feasible.

  15. Rehabilitation of Composite Steel Bridges Using GFRP Plates

    NASA Astrophysics Data System (ADS)

    Damatty, A. A.; Abushagur, M.; Youssef, M. A.

    2005-09-01

    The current study is a part of an extensive research program conducted to assess the use of Glass Fibre Reinforced Plastic (GFRP) sheets in enhancing the flexural capacity of steel beams. The properties of a heavy-duty adhesive system that can be used to bond GFRP sheets to the flanges of steel beams were experimentally determined in a previous study. The excellent performance of a W-shaped steel beam strengthened using GFRP sheets has encouraged the authors to assess the applicability of this technique to composite steel bridges.

  16. Electrical optimization of power delivery through thick steel barriers using piezoelectric transducers

    NASA Astrophysics Data System (ADS)

    Lawry, T. J.; Wilt, K. R.; Roa-Prada, S.; Ashdown, J. D.; Saulnier, G. J.; Scarton, H. A.; Das, P. K.; Pinezich, J. D.

    2010-04-01

    In many commercial, industrial, and military applications, supplying power to electronics through a thick metallic barrier without compromising its structural integrity would provide tremendous advantages over many existing barrier-penetrating techniques. The Faraday shielding presented by thick metallic barriers prevents the use of electromagnetic power-transmission techniques. This work describes the electrical optimization of continuouswave power delivery through thick steel barriers using ultrasound. Ultrasonic channels are formed by attaching pairs of coaxially-aligned piezoelectric transducers to opposite sides of thick steel blocks. The thickness of the steel considered is on the order of, or greater than, one quarter wavelength of the acoustic power signal inside of steel, requiring the use of wave propagation theory to properly analyze the system. A characterization and optimization methodology is presented which measures the linear two-port electrical scattering parameters of the transducersteel- transducer channel. Using these measurements, the simultaneous conjugate impedance-matching conditions at both transducers are calculated, and electrical matching-networks are designed to optimize the power transfer from a 50Ω power amplifier on one side of the steel block to a 50Ω load on the opposite side. In addition, the impacts of, and interactions between, transducer and steel geometries are discussed, and some general guidelines for selecting their relationships are presented. Measurements of optimized systems using transducers designed to resonate at 1 MHz with diameters from 12.7 mm to 66.7 mm, and steel block thicknesses from 9.5 mm to 63.5 mm, reveal power transfer efficiencies as high as 55%, and linear delivery of 81 watts through an optimized channel.

  17. Nonlinear theory for laminated and thick plates and shells including the effects of transverse shearing

    NASA Technical Reports Server (NTRS)

    Stein, M.

    1985-01-01

    Nonlinear strain displacement relations for three-dimensional elasticity are determined in orthogonal curvilinear coordinates. To develop a two-dimensional theory, the displacements are expressed by trigonometric series representation through-the-thickness. The nonlinear strain-displacement relations are expanded into series which contain all first and second degree terms. In the series for the displacements only the first few terms are retained. Insertion of the expansions into the three-dimensional virtual work expression leads to nonlinear equations of equilibrium for laminated and thick plates and shells that include the effects of transverse shearing. Equations of equilibrium and buckling equations are derived for flat plates and cylindrical shells. The shell equations reduce to conventional transverse shearing shell equations when the effects of the trigonometric terms are omitted and to classical shell equations when the trigonometric terms are omitted and the shell is assumed to be thin.

  18. An equilibrium method for prediction of transverse shear stresses in a thick laminated plate

    NASA Technical Reports Server (NTRS)

    Chaudhuri, R. Z.

    1986-01-01

    First two equations of equilibrium are utilized to compute the transverse shear stress variation through thickness of a thick laminated plate after in-plane stresses have been computed using an assumed quadratic displacement triangular element based on transverse inextensibility and layerwise constant shear angle theory (LCST). Centroid of the triangle is the point of exceptional accuracy for transverse shear stresses. Numerical results indicate close agreement with elasticity theory. An interesting comparison between the present theory and that based on assumed stress hybrid finite element approach suggests that the latter does not satisfy the condition of free normal traction at the edge. Comparison with numerical results obtained by using constant shear angle theory suggests that LCST is close to the elasticity solution while the CST is closer to classical (CLT) solution. It is also demonstrated that the reduced integration gives faster convergence when the present theory is applied to a thin plate.

  19. Refined shear correction factor for very thick simply supported and uniformly loaded isosceles right triangular auxetic plates

    NASA Astrophysics Data System (ADS)

    Lim, Teik-Cheng

    2016-05-01

    For moderately thick plates, the use of First order Shear Deformation Theory (FSDT) with a constant shear correction factor of 5/6 is sufficient to take into account the plate deflection arising from transverse shear deformation. For very thick plates, the use of Third order Shear Deformation Theory (TSDT) is preferred as it allows the shear strain distribution to be varied through the plate thickness. Therefore no correction factor is required in TSDT, unlike FSDT. Due to the complexity involved in TSDT, this paper obtains a more accurate shear correction factor for use in FSDT of very thick simply supported and uniformly loaded isosceles right triangular plates based on the TSDT. By matching the maximum deflections for this plate according to FSDT and TSDT, a variable shear correction factor is obtained. Results show that the shear correction factor for the simplified TSDT, i.e. 14/17, is least accurate. The commonly adopted shear correction factor of 5/6 in FSDT is valid only for very thin or highly auxetic plates. This paper provides a variable shear correction for FSDT deflection that matches the plate deflection by TSDT. This variable shear correction factor allows designers to justify the use of a commonly adopted shear correction factor of 5/6 even for very thick plates as long as the Poisson’s ratio of the plate material is sufficiently negative.

  20. Mechanical response of thick laminated beams and plates subject to out-of-plane loading

    NASA Technical Reports Server (NTRS)

    Hiel, C. C.; Brinson, . F.

    1989-01-01

    The use of simplified elasticity solutions to determine the mechanical response of thick laminated beams and plates subject to out-of-plane loading is demonstrated. Excellent results were obtained which compare favorably with theoretical, numerical and experimental analyses from other sources. The most important characteristic of the solution methodology presented is that it combines great mathematical precision with simplicity. This symbiosis has been needed for design with advanced composite materials.

  1. Thick Plate Rolling—a Numerical Approach in Comparison with Analytics and Experimental Data

    NASA Astrophysics Data System (ADS)

    Prommer, Hannes; Bojahr, Manuel; Tschullik, Ralf; Kaeding, Patrick

    2011-05-01

    Today, wind turbines are mostly made of glass or carbon fibre. The manufacturing process leads to high precision and quality of the final product. Nevertheless, this fabrication method of rotor blades is very cost intensive and its production technology is not the best in terms of recyclability. In addition to its good recyclability, the handling of steel is well known and its fabrication is inexpensive. Due to these facts an idea of foils to be produced from steel arose. In cooperation with a metal forming company the 3-Dimensional rolling concept came up. Initially, rolling experiments with cold lead plates in a scale of 1:4 are made to simulate the later on used hot steel plates. Such an approach has to be accompanied by fundamental research. This paper sketches the lead rolling experiment and gives an assessment if it is applicable for a hot rolling process with steel. For this purpose, the lead test data are interpreted, the numerical model is explained and results are presented. Furthermore, an analytical flat rolling approach is used to calculate process parameters like stamping force of the upper roll and necessary friction. The applicability and precision of the analytical results are discussed in comparison with the results of the FEM model and the experimental data. Concluding the paper, validity and pitfalls of this concept are outlined and a short outlook for further research is given. The purpose of these considerations is to get closer to process parameters for an experiment in full scale for hot rolling of a rotor blade.

  2. Toughening mechanisms of a high-strength acicular ferrite steel heavy plate

    NASA Astrophysics Data System (ADS)

    Cao, Zhi-Qiang; Bao, Yan-Ping; Xia, Zheng-Hai; Luo, Deng; Guo, Ai-Min; Wu, Kai-Ming

    2010-10-01

    An ultra-low carbon acicular ferrite steel heavy plate was obtained with an advanced thermo-mechanical control process-relaxed precipitation controlled transformation (TMCP-RPC) at Xiangtan Steel, Valin Group. The heavy plate has a tensile strength of approximately 600 MPa with a lower yield ratio. The impact toughness of the heavy plate achieves 280 J at -40°C. The fine-grained mixed microstructures of the heavy plate mainly consist of acicular ferrite, granular bainite, and polygonal ferrite. The high strength and excellent toughness of the heavy plate are attributed to the formation of acicular ferrite microstructure. The prevention of blocks of martensite/retained austenite (M/A) and the higher cleanness are also responsible for the superior toughness.

  3. Thickness effects on a cracked aluminum plate with composite patch repair

    NASA Astrophysics Data System (ADS)

    Schubbe, Joel Jon

    Post-repair fatigue crack growth was investigated in 3.175, 4.826, and 6.35 mm thick aluminum panels (508 mm long, 153 mm wide), asymmetrically repaired with boron/epoxy composite patches bonded to the plates with FM73 sheet adhesive. Patches were uniaxial with patch to panel stiffness ratios ranging from 0.46 to 1.3. Experimental fatigue tests were carried out at 120 MPa, R = 0.1, and 10 Hz (sinusoidal) to measure patched and unpatched face crack lengths, center crack opening displacements, and selected strains. Crack growth data was acquired using optical, eddy current, and post-test analysis methods. Crack growth rates were calculated using the incremental polynomial method. Test results showed increased plate thickness caused increased fatigue crack growth rates in both unrepaired and repaired panels. Thermally-induced bending due to patch bonding affects crack growth rates. Increased stiffness ratios increased life-spans and reduced crack growth anomalies such as retardation. Disbond growth is more dependent on crack size than on patch configuration and tends to accelerate when the crack grows beyond a critical length or where the patch changes thickness. A three-layer Mindlin plate finite element model was used as a two-dimensional analytical technique to predict patched and unpatched face reaction loads and displacements. This method uses a third plate layer to model the adhesive layer as a continuum. Constraint equations are used to enforce compatibility conditions along the plate-adhesive and adhesive patch interfaces. The calculated loads and displacements, in conjunction with the modified crack closure method, were used to compute stress intensity factors for the crack tips. Crack growth rates were calculated using experimentally determined material constants and the fatigue crack growth relationship (Paris Law) of the unpatched plate. Comparisons of the experimental to analytical curvatures of repaired panels showed excellent agreement for crack lengths

  4. A Study on Segmented Multiple-Step Forming of Doubly Curved Thick Plate by Reconfigurable Multi-Punch Dies

    SciTech Connect

    Ko, Young Ho; Han, Myoung Soo; Han, Jong Man

    2007-05-17

    Doubly curved thick plate forming in shipbuilding industries is currently performed by a thermal forming process, called as Line Heating by using gas flame torches. Due to the empirical manual work of it, the industries are eager for an alternative way to manufacture curved thick plates for ships. It was envisaged in this study to manufacture doubly curved thick plates by the multi-punch die forming. Experiments and finite element analyses were conducted to evaluate the feasibility of the reconfigurable discrete die forming to the thick plates. Single and segmented multiple step forming procedures were considered from both forming efficiency and accuracy. Configuration of the multi-punch dies suitable for the segmented multiple step forming was also explored. As a result, Segmented multiple step forming with matched dies had a limited formability when the objective shapes become complicate, while a unmatched die configuration provided better possibility to manufacture large curved plates for ships.

  5. Tensile Stress-Strain Results for 304L and 316L Stainless-Steel Plate at Temperature

    SciTech Connect

    R. K. Blandford; D. K. Morton; S. D. Snow; T. E. Rahl

    2007-07-01

    The Idaho National Laboratory (INL) is conducting moderate strain rate (10 to 200 per second) research on stainless steel materials in support of the Department of Energy’s (DOE) National Spent Nuclear Fuel Program (NSNFP). For this research, strain rate effects are characterized by comparison to quasi-static tensile test results. Considerable tensile testing has been conducted resulting in the generation of a large amount of basic material data expressed as engineering and true stress-strain curves. The purpose of this paper is to present the results of quasi-static tensile testing of 304/304L and 316/316L stainless steels in order to add to the existing data pool for these materials and make the data more readily available to other researchers, engineers, and interested parties. Standard tensile testing of round specimens in accordance with ASTM procedure A 370-03a were conducted on 304L and 316L stainless-steel plate materials at temperatures ranging from -20 °F to 600 °F. Two plate thicknesses, eight material heats, and both base and weld metal were tested. Material yield strength, Young’s modulus, ultimate strength, ultimate strain, failure strength and failure strain were determined, engineering and true stress-strain curves to failure were developed, and comparisons to ASME Code minimums were made. The procedures used during testing and the typical results obtained are described in this paper.

  6. Single Transducer Ultrasonic Imaging Method that Eliminates the Effect of Plate Thickness Variation in the Image

    NASA Technical Reports Server (NTRS)

    Roth, Don J.

    1996-01-01

    This article describes a single transducer ultrasonic imaging method that eliminates the effect of plate thickness variation in the image. The method thus isolates ultrasonic variations due to material microstructure. The use of this method can result in significant cost savings because the ultrasonic image can be interpreted correctly without the need for machining to achieve precise thickness uniformity during nondestructive evaluations of material development. The method is based on measurement of ultrasonic velocity. Images obtained using the thickness-independent methodology are compared with conventional velocity and c-scan echo peak amplitude images for monolithic ceramic (silicon nitride), metal matrix composite and polymer matrix composite materials. It was found that the thickness-independent ultrasonic images reveal and quantify correctly areas of global microstructural (pore and fiber volume fraction) variation due to the elimination of thickness effects. The thickness-independent ultrasonic imaging method described in this article is currently being commercialized under a cooperative agreement between NASA Lewis Research Center and Sonix, Inc.

  7. Buckling analysis of moderately thick rectangular plates using coupled displacement field method

    NASA Astrophysics Data System (ADS)

    Meera Saheb, K.; Aruna, K.

    2015-12-01

    A simple and efficient coupled displacement field method is developed to study the buckling load parameters of the moderately thick rectangular plates. This method has been successfully applied to study the same for the Timoshenko beams. A single term trigonometric admissible displacement field is assumed for one of the variables, say, the total rotations (in both X, Y directions). Making use of the coupling equations, the spatial variation for the remaining lateral displacement field is derived in terms of the total rotations. The coupled displacement field method makes the energy formulation to contains half the number of unknown independent coefficients, in the case of a rectangular plate, contrary to the conventional Rayleigh-Ritz method. The expressions for the non-dimensional buckling load parameters of the moderately thick rectangular plates with all the edges simply supported are derived. The numerical values of these parameters obtained using the coupled displacement field method match very well with open literature demonstrating the effectiveness of the coupled displacement field method.

  8. Review on Electroless Plating Ni-P Coatings for Improving Surface Performance of Steel

    NASA Astrophysics Data System (ADS)

    Zhang, Hongyan; Zou, Jiaojuan; Lin, Naiming; Tang, Bin

    2014-04-01

    Electroless plating has been considered as an effective approach to provide protection and enhancement for metallic materials with many excellent properties in engineering field. This paper begins with a brief introduction of the fundamental aspects underlying the technological principles and conventional process of electroless nickel-phosphorus (Ni-P) coatings. Then this paper discusses different electroless nickel plating, including binary plating, ternary composite plating and nickel plating with nanoparticles and rare earth, with the intention of improving the surface performance on steel substrate in recent years in detail. Based on different coating process, the varied features depending on the processing parameters are highlighted. Separately, diverse preparation techniques aiming at improvement of plating efficiency are summarized. Moreover, in view of the outstanding performance, such as corrosion resistance, abrasive resistance and fatigue resistance, this paper critically reviews the behaviors and features of various electroless coatings under different conditions.

  9. A large-deformation thin plate theory with application to one-atom-thick layers

    NASA Astrophysics Data System (ADS)

    Delfani, M. R.; Shodja, H. M.

    2016-02-01

    Nowadays, two-dimensional materials due to their vast engineering and biomedical applications have been the focus of many researches. The present paper proposes a large-deformation theory for thin plates with application to one-atom-thick layers (OATLs). The deformation is formulated exactly in the mathematical framework of Lagrangian description. In particular, an exact finite strain analysis is given - in addition to the usual strain tensor associated to the middle surface, the second and third fundamental forms of the middle surface of the deformed thin plate are also maintained in the analysis. Exact closed-form solutions for a uniaxially curved thin plate due to pure bending in one case and due to a combination of vertical and horizontal loading in another are obtained. As a special case of the latter problem, the exact solution for the plane-strain bulge test of thin plates is derived. Subsequently, the approximation of Vlassak and Nix [Vlassak, J.J., Nix, W.D., 1992. J. Mater. Res., 7(12), 3242-3249] for the load-deflection equation is recovered. The given numerical results are devoted to graphene as the most well-known OATL.

  10. 75 FR 62103 - Stainless Steel Plate in Coils From South Africa: Final Results of Expedited Sunset Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-07

    ... the Act. See Initiation of Five-Year (``Sunset'') Reviews, 75 FR 30777 (June 2, 2010). The Department... International Trade Administration Stainless Steel Plate in Coils From South Africa: Final Results of Expedited... review of the countervailing duty order (``CVD'') on stainless steel plate in coils from South...

  11. 77 FR 38825 - Clad Steel Plate From Japan; Scheduling of a Full Five-Year Review Concerning the Antidumping...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-29

    ... were such that a full review pursuant to section 751(c)(5) of the Act should proceed (77 FR 37439, June... COMMISSION Clad Steel Plate From Japan; Scheduling of a Full Five-Year Review Concerning the Antidumping Duty Order on Clad Steel Plate From Japan AGENCY: United States International Trade Commission....

  12. 75 FR 22555 - Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of Korea: Rescission of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-29

    ... Revocation in Part, 75 FR 15679, 15681 (March 30, 2010) (Initiation Notice). The two companies identified in... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of Korea... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate...

  13. 75 FR 29976 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Extension of the Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-05-28

    ... Administrative Review, 75 FR 4779 (January 29, 2010). The review covers the period February 1, 2008, through... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy... antidumping duty order on certain cut-to-length carbon-quality steel plate products from Italy. See...

  14. 76 FR 66271 - Stainless Steel Plate in Coils From Belgium: Notice of Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-26

    ..., and Taiwan, 68 FR 11520 (March 11, 2003); Notice of Amended Antidumping Duty Orders; Certain Stainless Steel Plate in Coils From Belgium, Canada, Italy, the Republic of Korea, South Africa, and Taiwan, 68 FR... Steel Plate in Coils From Belgium, Canada, Italy, the Republic of Korea, South Africa, and Taiwan, 68...

  15. 76 FR 22725 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea; Scheduling of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-04-22

    ... (76 FR 8772, February 15, 2011). A record of the Commissioners' votes, the Commission's statement on... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea; Scheduling of...-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea AGENCY: United...

  16. 76 FR 8772 - Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-02-15

    ... the domestic interested party group response to its notice of institution (75 FR 67108, November 1... COMMISSION Cut-to-Length Carbon Steel Plate From India, Indonesia, Italy, Japan and Korea AGENCY: United...-year reviews concerning the countervailing duty orders on cut-to-length carbon steel plate from...

  17. 77 FR 32517 - Stainless Steel Plate in Coils From Belgium: Notice of Preliminary Results of Antidumping Duty...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-01

    ...The Department of Commerce (the Department) is conducting an administrative review of the antidumping duty order on stainless steel plate in coils (steel plate) from Belgium covering the period of review (POR) May 1, 2010, through April 30, 2011. This review covers one producer/exporter of subject merchandise, Aperam Stainless Belgium N.V. (AS Belgium).\\1\\......

  18. Feasibility study on welding and cutting methods for thick plate in fusion reactor

    SciTech Connect

    Osaki, T.; Nakayama, Y.; Kobayashi, T.

    1995-12-31

    Application of tungsten-arc inert-gas (TIG) welding with narrow gap has been considered as a hopeful joint method to suppress post welding deformation for thick plates. The authors studied some parameters to predict the post-welding deformation for the narrow gap shape of TIG welding. As for cutting methods, the water jet method was applied for weld joints in this study. Reweld tests by using the TIG welding method were successfully performed under the condition of cutting surface as it was. Results of tensile tests for reweld joints showed no reduction in strength. This reveals a good prospect of providing reweld groove surface without any machining on site.

  19. Axisymmetric Distributions of Thick Circular Plate in a Modified Couple Stress Theory

    NASA Astrophysics Data System (ADS)

    Kumar, Rajneesh; Marin, Marin; Abbas, Ibrahim A.

    2015-07-01

    In this paper, the two-dimensional axisymmetric distributions of thick circular plate in modified couple stress theory with heat and mass diffusive sources is investigated. The problem is considered in the context of the theories of thermodiffusion elastic solid with one and two relaxation time developed by Sherief et al. [Int. J. Eng. Sci. 42, 591 (2004)] and Kumar and Kansal [Int. J. Solid Struct. 45, 5890 (2008)] by using Laplace and Hankel transforms technique. The displacements, stress components, temperature change and chemical potential are obtained in transformed domain. Particular cases of interest are also deduced.

  20. An analysis of thickness-shear vibrations of doubly-rotated quartz crystal plates with the corrected first-order Mindlin plate equations.

    PubMed

    Du, Jianke; Wang, Wenjun; Chen, Guijia; Wu, Rongxing; Huang, Dejin; Ma, Tingfeng; Wang, Ji

    2013-11-01

    The Mindlin plate equations have been widely used in the analysis of high-frequency vibrations of quartz crystal resonators with accurate solutions, as demonstrated by the design procedure based on analytical results in terms of frequency, mode shapes, and optimal parameters for the AT-cut quartz crystal plate, which is the core element in a resonator structure. Earlier studies have been focused on the AT-cut (which is one type of rotated Y-cut) quartz crystal plates because it is widely produced and has relatively simple couplings of vibration modes at thickness-shear frequencies of the fundamental and overtone modes. The simplified equations through the truncation, correction, and modification of the Mindlin plate equations have been widely accepted for practical applications, and further efforts to expand their applications to similar problems of other material types, such as doubly-rotated quartz crystals, with the SC-cut being a typical and popular one, are also naturally expected. We have found out that the Mindlin plate theory can be truncated and corrected for the SC-cut quartz crystal plates in a manner similar to the AT-cut plates. The analytical results show that the corrected Mindlin plate equations are equally accurate and convenient for obtaining essential design parameters of resonators for the thickness-shear vibrations of SC-cut quartz crystal plates. PMID:24158292

  1. Electron beam welding of titanium and Ti-6AL-4V Thick plates

    NASA Astrophysics Data System (ADS)

    Kohyama, Akira; Arata, Yoshiaki; Tomie, Michio; Igata, Naohiro

    1984-05-01

    This paper reports work as thick weld process development for Ti and Ti alloys in fusion reactor applications. The materials used are pure Ti and Ti-6A1-4V with a maximum plate thickness of 56 mm I-butt welded by a 100KW electron beam welding facility at Osaka University. Optimum welding conditions produced sound welded I-butt joints without detectable defects by X-ray when evaluated with tensile test and micro-Vickers hardness test. The microstructures of the welded joints were investigated with TEM and SEM. These results showed that welded joints were quite sound and were possibly acceptable as structural components of fusion reactor even in as welded state.

  2. Effect of Thickness and Fibre Volume Fraction on Impact Resistance of Steel Fibre Reinforced Concrete (SFRC)

    NASA Astrophysics Data System (ADS)

    Che Muda, Zakaria; Usman, Fathoni; Syamsir, Agusril; Shao Yang, Chen; Nasharuddin Mustapha, Kamal; Beddu, Salmia; Thiruchelvam, Sivadass; Liyana Mohd Kamal, Nur; Ashraful Alam, Md; Birima, Ahmed H.; Itam, Zarina; Zaroog, O. S.

    2016-03-01

    This paper investigate the effect of the thickness and fibre volume fraction (VF) on the impact performance of steel fibre reinforced concrete (SFRC) for the concrete slab of 300mm × 300mm size reinforced subjected to low impact projectile test. A self-fabricated drop-weight impact test rig with a steel ball weight of 1.236 kg drop at 0.57 m height has been used in this research work. The objective of this research is to study the relationship of impact resistance SFRC against slab thickness and volume fraction. There is a good linear correlation between impact resistances of SFRC against slab thickness. However the impact resistance of SFRC against percentage of volume fraction exhibit a non-linear relationship.

  3. Metallurgical design basis, qualification testing, and production history of 50 ksi and 60 ksi steel plate for the MARS TLP deck fabrication

    SciTech Connect

    Suzuki, Shuichi; Sueda, Kyosuke; Iki, Hiroshi; Smith, J.D.

    1995-12-31

    The MARS TLP fast-track deck construction project required rapid qualification and production of 50 ksi and 60 ksi steel plate. This paper describes the development of high-performance 4 in. (101.6mm) 50 ksi and 3 in. (76.2mm) 60 ksi steels of a modified API 2W composition and presents the production history for the MARS deck steel order. The same base composition was used for both grades via innovative proprietary TMCP practice. Utilization of the mono-chemistry steel allowed for production of a wide range of thicknesses and grades in a very short time frame via a simplified melting schedule and made it possible to minimize the number of new welding procedures to be developed by the deck fabricator. Extremely low carbon equivalent allowed the implementation of low fabrication preheats, with resultant cost and fabrication schedule savings. The chemical composition of the steel was specifically designed for this project and qualification testing in accordance with API RP 2Z verified high heat-affected zone CTOD toughness free of local brittle zones over a wide range of heat input and interpass temperature. Strict production process control resulted in very tight production property histograms with all steel being verified to have Charpy V-notch transition temperatures below {minus}80 C ({minus}112 F) at the plate mid-width, mid-thickness position. The success of the MARS deck steel rapid qualification, production and delivery was enabled by close teamwork between deck design engineers, construction fabrication contractor, and steelmaker for this steel.

  4. A Model for Predicting the Yield Strength Difference between Pipe and Plate of Low-Carbon Microalloyed Steel

    NASA Astrophysics Data System (ADS)

    Zhang, Wenlong; Ding, Dongyan; Gu, Mingyuan

    2012-12-01

    A combination of finite-element calculation and tension-compression tests was employed to predict the yield strength difference between the pipe and plate of low-carbon microalloyed steel (LCMS) in the production of high-frequency straight bead welding pipes (HFSBWPs). The deformation process was divided into bending, flattening, and tension deformations. The bending and flattening deformations were simulated using a finite-element method in order to obtain circumferential strains at pipe wall positions along the wall thickness. These strains were the transition strains in the subsequent tension-compression-tension and compression-tension tests. The yield stresses (0.5 pct proof stresses) at the pipe wall positions were derived from the obtained stress-strain curves. The average of the obtained yield stresses was taken as the predicted yield strength of the pipes. It is found that the difference between the latter and the strength of the original steel plates is a result of the combined action of the Bauschinger effect and strain hardening caused by bending and reverse bending deformations. It is strongly dependent on the ratio of pipe wall thickness to pipe outer diameter ( T/D ratio). At low T/D ratios, the Bauschinger effect was dominant, resulting in a decreased yield strength. Strain hardening due to work hardening was dominant at higher T/D ratios, resulting in an increased yield strength. The increase in yield strength was greater at the inner pipe walls than at outer ones, indicating that strain hardening is stronger at inner pipe walls. The yield strength differences predicted with the presented approach are comparable with the values obtained from industrial productions of HFSBWPs, indicating that this approach can be used to predict the yield strength difference between pipe and plate of LCMS.

  5. 76 FR 50495 - Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-15

    ..., 2010 (75 FR 30434) and determined on September 7, 2010 that it would conduct full reviews (75 FR 59744... 27, 2010 (75 FR 81309). The hearing was held in Washington, DC, on May 26, 2011, and all persons who... COMMISSION Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan Determinations On...

  6. 76 FR 53882 - Continuation of Antidumping and Countervailing Duty Orders: Stainless Steel Plate in Coils From...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-08-30

    ..., South Africa, and Taiwan, 76 FR 50495 (Aug. 15, 2011), and Stainless Steel Plate in Coils from Belgium... Five-Year (``Sunset'') Review, 75 FR 30777 (June 2, 2010). As a result of its reviews, the Department...: Final Results of the Expedited Sunset Reviews of the Antidumping Duty Orders, 75 FR 61699 (Oct. 6,...

  7. 78 FR 79662 - Stainless Steel Plate in Coils From Belgium: Final Results of Antidumping Duty Administrative...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-31

    ... Value: Stainless Steel Plate in Coils from Belgium, 64 FR 15476 (March 31, 1999), as amended by...: Preliminary Results of Antidumping Duty Administrative Review; 2011-2012, 78 FR 34644 (June 10, 2013..., Italy, the Republic of Korea, South Africa, and Taiwan, 64 FR 27756 (May 21, 1999); Notice of...

  8. 76 FR 28809 - Stainless Steel Plate From Belgium; Termination of Five-Year Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-18

    ... review concerning the countervailing duty order on stainless steel plate from Belgium (75 FR 30777 and 75 FR 30434). On May 5, 2011, Commerce published notice in the Federal Register of the final results of... recurrence of a countervailable subsidy. Therefore, Commerce revoked the countervailing duty order (76...

  9. Changes Found on Run-In and Scuffed Surfaces of Steel Chrome Plate, and Cast Iron

    NASA Technical Reports Server (NTRS)

    Good, J. N.; Godfrey, Douglas

    1947-01-01

    A study was made of run-in and scuffed steel, chrome-plate, and cast-iron surfaces. X-ray and electron diffraction techniques, micro-hardness determinations, and microscopy were used. Surface changes varied and were found to include three classes: chemical reaction, hardening, and crystallite-size alteration. The principal chemical reactions were oxidation and carburization.

  10. 75 FR 30434 - Stainless Steel Plate From Belgium, Italy, Korea, South Africa, and Taiwan

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-06-01

    ...), and part 207, subparts A, D, E, and F (19 CFR part 207), as most recently amended at 74 FR 2847... FR 25288). On May 21, 1999, Commerce issued antidumping duty orders on imports of certain stainless steel plate from Belgium, Canada, Italy, Korea, South Africa, and Taiwan (64 FR 27756). On March...

  11. Standard specification for pressure vessel plates, carbon steel, high strength, for moderate and lower temperature service. ASTM standard

    SciTech Connect

    1998-12-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the responsibility of Subcommittee A01.11 on Steel Plates for Boilers and Pressure Vessels. Current edition approved Sep. 10, 1998. Published December 1998. Originally published as A 612-70. Last previous edition A 612/A 612M-90(1996).

  12. 77 FR 2032 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From the Republic of Korea: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-01-13

    ... as stated in Stainless Steel Sheet and Strip in Coils From Mexico; Preliminary Results of Antidumping Duty Administrative Review, 73 FR 45708, 45714 (August 6, 2008), unchanged in Stainless Steel Sheet and... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate Products From the...

  13. Experimental optimisation of the gas-assisted laser cutting of thick steel sheets

    SciTech Connect

    Malikov, A G; Orishich, Anatolii M; Shulyat'ev, Viktor B

    2009-06-30

    We report on the experimental optimisation of the oxygen-assisted CO{sub 2} laser cutting of low-carbon sheet steel 5 to 25 mm in thickness. It is shown that the cut edge roughness is minimal when the energy input per unit volume of the material removed and the incident beam power per unit sheet thickness remain constant at {approx}20 J mm{sup -3} and {approx}200 W mm{sup -1}, respectively, over the entire range of sheet thicknesses examined. The corresponding Peclet number is Pe = 0.5. These results can be used to determine the optimal beam power and cutting speed for a particular sheet thickness. At sufficiently large thicknesses, the conditions that ensure the minimum roughness can be written in the form of relations between nondimensional parameters. (interaction of laser radiation with matter. laser plasma)

  14. A Rapid Ultrasonic Method for Nondestructive Thickness Mapping of Bronze Liner in Steel-Backed Bearing Sleeves

    SciTech Connect

    Fei Dong; Rebinsky, Douglas A.

    2004-02-26

    In this paper a nondestructive, automatic, ultrasonic scanning method was developed to permit rapid thickness mapping of the bronze liner in a steel-backed bearing sleeve. Because the sound velocity in bronze was unknown, an indirect two-step approach was used: the first step utilized a simultaneous velocity and thickness mapping method to measure the total wall thickness while the second step measured the thickness of the steel backing. The difference of the two obtained thickness maps yielded the thickness map of the bronze liner. Comparison to destructive examination results showed a measurement accuracy of approximately 20 {mu}m or 2%.

  15. A Rapid Ultrasonic Method for Nondestructive Thickness Mapping of Bronze Liner in Steel-Backed Bearing Sleeves

    NASA Astrophysics Data System (ADS)

    Fei, Dong; Rebinsky, Douglas A.

    2004-02-01

    In this paper a nondestructive, automatic, ultrasonic scanning method was developed to permit rapid thickness mapping of the bronze liner in a steel-backed bearing sleeve. Because the sound velocity in bronze was unknown, an indirect two-step approach was used: the first step utilized a simultaneous velocity and thickness mapping method to measure the total wall thickness while the second step measured the thickness of the steel backing. The difference of the two obtained thickness maps yielded the thickness map of the bronze liner. Comparison to destructive examination results showed a measurement accuracy of approximately 20 μm or 2%.

  16. New approach to the excitation of plate waves for piezoelectric thick-film devices.

    PubMed

    De Cicco, Giorgio; Morten, Bruno

    2008-12-01

    A method is presented for exciting the propagation of plate waves in elastic guides. It is implemented in a device whose minimum working structure consists of a non-piezoelectric plane guide and two piezoelectric transducers operating as a generator and detector. The device is entirely in accordance with thick-film technology standard procedures. Both transducers are composed of a PZT ferroelectric layer deposited on a ceramic substrate and a suitable system of three coplanar metal electrodes placed inside the same layer. Beside setting the wavelength of propagation, the electrode system promotes piezoelectric deformations parallel to the substrate simultaneously contracting and extending contiguous active regions in the layer. Pure shear stresses are then induced on the involved guide surface, alternately distributed, with the spatial periodicity of the wave that will propagate in the guide. The propagation of several kinds of guided waves is possible so the selection of the one that meets a specific device design best is allowed. This work describes the design, realization and operation of a prototype structure consisting of an alumina plate guide and two pairs of piezoelectric thick-film transducers realized on it. The results related to the propagation of symmetric and asymmetric Lamb modes are reported. Moreover, the potential of the method is highlighted, emphasizing its effectiveness, easy implementation and application in the development of devices for the sensing and non-destructive testing areas. PMID:18486958

  17. An improved plate theory of order (1,2) for thick composite laminates

    NASA Technical Reports Server (NTRS)

    Tessler, A.

    1992-01-01

    A new (1,2)-order theory is proposed for the linear elasto-static analysis of laminated composite plates. The basic assumptions are those concerning the distribution through the laminate thickness of the displacements, transverse shear strains and the transverse normal stress, with these quantities regarded as some weighted averages of their exact elasticity theory representations. The displacement expansions are linear for the inplane components and quadratic for the transverse component, whereas the transverse shear strains and transverse normal stress are respectively quadratic and cubic through the thickness. The main distinguishing feature of the theory is that all strain and stress components are expressed in terms of the assumed displacements prior to the application of a variational principle. This is accomplished by an a priori least-square compatibility requirement for the transverse strains and by requiring exact stress boundary conditions at the top and bottom plate surfaces. Equations of equilibrium and associated Poisson boundary conditions are derived from the virtual work principle. It is shown that the theory is particularly suited for finite element discretization as it requires simple C(sup 0)- and C(sup -1)-continuous displacement interpolation fields. Analytic solutions for the problem of cylindrical bending are derived and compared with the exact elasticity solutions and those of our earlier (1,2)-order theory based on the assumed displacements and transverse strains.

  18. Effect of Welding Atmosphere at Bottom Surface on Welding Phenomenan in Full Penetration Laser Welding of Thick Plate

    NASA Astrophysics Data System (ADS)

    Arakane, Goro; Tsukamoto, Susumu; Honda, Hiroshi; Kuroda, Seiji; Fukushima, Takeshi

    The keyhole behaviour and bubble formation were investigated in the full penetration laser welding of 11 and 15 mm thick plate with various kinds of atmosphere at the bottom side. Prevention of some defects was also attempted. Back surface atmosphere was controlled using a shielding box fixed on the sample back surface to avoid contamination from the air and also the effect of gas flow on the keyhole behaviour. A lot of bubbles were formed during welding with the back surface atmosphere of nitrogen and air. This was deduced to be caused by supersaturation of nitrogen, which was dissolved from the backside molten pool. The critical nitrogen concentration in the weld metal to form the porosity was independent of the back surface atmosphere. Oxygen enhanced the porosity formation, since the nitrogen concentration increased in the presence of oxygen. The keyhole was significantly perturbed and hot cracking occurred in the inert gas back shielding. It was shown that the keyhole stability determined by solubility of the shielding gas in the molten steel. Aluminum coating on the sample back surface was effective in preventing the porosity due to denitrification of the molten pool and hot cracking.

  19. Properties of single shear layer instabilities and vortex-induced excitation mechanisms of thick plates

    NASA Astrophysics Data System (ADS)

    Billeter, P.

    2004-04-01

    The basic findings of an experimental investigation of flow-induced vibrations of gate plates with multiple degrees of freedom are presented. The study focused on the fluid dynamic behaviour of the single shear layer separating from a thick rectangular plate. The principal aim of the study was to further the physical understanding of instability-induced excitation mechanisms (IIE) involving shear layer instabilities and vortex generation. It is shown that this type of gate vibration is caused by two dominant excitation mechanisms: cross-flow and streamwise impinging-leading-edge-vortex (ILEV) excitation and streamwise body-resonant leading-edge-vortex-shedding (BR-LEVS) excitation. The first mechanism is caused by the local interaction of the shear layer underneath the gate plate with the trailing edge of the gate lip. The second mechanism is produced by the instability of the shear layer in the tailwater of the gate, with the instability being necessarily triggered by the elastic motion of the flow separation at the leading edge of the gate. Former address. Laboratory of Hydraulics (VAW), Swiss Federal Institute of Technology (ETH), Zurich, Switzerland.

  20. Hole Enlargement Measurement in Carbon Steel Tube Support Plate

    SciTech Connect

    Yu, Y.; Nguyen, H.; Shatat, A.; Russell, D. E.; Muthu, N.

    2006-03-06

    The standard RFT (remote field testing) technique has been found feasible for identifying and sizing tube support plate (TSP) hole enlargement caused by corrosion or erosion. Finite element simulations and experimental studies have shown that detector energy output (DEO) of a single-exciter RFT probe is a linear function of the TSP-tube gap for the gap size range studied in this research. DEO can be used to quantify the gap.

  1. Hole Enlargement Measurement in Carbon Steel Tube Support Plate

    NASA Astrophysics Data System (ADS)

    Yu, Y.; Nguyen, H.; Shatat, A.; Russell, D. E.; Muthu, N.

    2006-03-01

    The standard RFT (remote field testing) technique has been found feasible for identifying and sizing tube support plate (TSP) hole enlargement caused by corrosion or erosion. Finite element simulations and experimental studies have shown that detector energy output (DEO) of a single-exciter RFT probe is a linear function of the TSP-tube gap for the gap size range studied in this research. DEO can be used to quantify the gap.

  2. Arctic Crustal Thickness and Oceanic Lithosphere Distribution from Gravity Inversion: Constraining Plate Reconstructions

    NASA Astrophysics Data System (ADS)

    Kusznir, N. J.; Alvey, A.; Roberts, A. M.

    2013-12-01

    Mapping crustal thickness, continental lithosphere thinning and oceanic lithosphere distribution represents a substantial challenge for the Polar Regions. Using gravity anomaly inversion, we have produced the first comprehensive maps of crustal thickness and oceanic lithosphere distribution for the Arctic. The Arctic region formed as a series of small distinct ocean basins leading to a complex distribution of oceanic crust, thinned continental crust, possible micro-continents and rifted continental margins. Mapping of continental lithosphere thinning factor and crustal thickness from gravity inversion provide predictions of ocean-continent transition structure and magmatic type and continent ocean boundary location independent of magnetic isochrons. Restoration of crustal thickness and continent-ocean boundary location from gravity inversion may be used to test plate tectonic reconstructions. Using crustal thickness and continental lithosphere thinning factor maps with superimposed shaded-relief free-air gravity anomaly, we improve the determination of pre-breakup rifted margin conjugacy and sea-floor spreading trajectory within the Arctic basins. By restoring crustal thickness & continental lithosphere thinning maps of the Eurasia Basin & NE Atlantic to their initial post-breakup configuration we show the geometry and segmentation of the rifted continental margins at their time of breakup, together with the location of highly-stretched failed breakup basins and rifted micro-continents. Our gravity inversion predicts thin crust and high continental lithosphere thinning factors in the Makarov, Podvodnikov, Nautilus and Canada Basins consistent with these basins being underlain by oceanic or highly thinned continental crust. Larger crustal thicknesses, in the range 20 - 30 km, are predicted for the Lomonosov, Alpha and Mendeleev Ridges. Moho depths predicted compare well with seismic estimates. Predicted very thin continental or oceanic crust under the North Chuchki

  3. Effect of layer thickness on the properties of nickel thermal sprayed steel

    NASA Astrophysics Data System (ADS)

    Nurisna, Zuhri; Triyono, Muhayat, Nurul; Wijayanta, Agung Tri

    2016-03-01

    Thermal arc spray nickel coating is widely used for decorative and functional applications, by improving corrosion resistance, wear resistance, heat resistence or by modifying other properties of the coated materials. There are several properties have been studied. Layer thickness of nickel thermal sprayed steel may be make harder the substrate surface. In this study, the effect of layer thickness of nickel thermal sprayed steel has been investigated. The rectangular substrate specimens were coated by Ni-5 wt.% Al using wire arc spray method. The thickness of coating layers were in range from 0.4 to 1.0 mm. Different thickness of coating layers were conducted to investigate their effect on hardness and morphology. The coating layer was examined by using microvickers and scanning electron microscope with EDX attachment. Generally, the hardness at the interface increased with increasing thickness of coating layers for all specimens due to higher heat input during spraying process. Morphology analysis result that during spraying process aluminum would react with surrounding oxygen and form aluminum oxide at outer surface of splat. Moreover, porosity was formed in coating layers. However, presence porosity is not related to thickness of coating material. The thicker coating layer resulted highesr of hardness and bond strength.

  4. Effect of stiffness and thickness ratio of host plate and piezoelectric patches on reduction of the stress concentration factor

    NASA Astrophysics Data System (ADS)

    Fesharaki, Javad Jafari; Madani, Seyed Ghasem; Golabi, Sa'id

    2016-06-01

    This paper focuses on the effects of stiffness ratio and thickness ratio on reducing stress concentration factor using piezoelectric patches in a rectangular plate with a hole, as a classical shape. Various locations of actuators and induction of positive/negative strains into the host plate are investigated and the best location of patches is presented. The study investigated the ratio effects and piezoelectric patches bounded on a rectangular host plate having various thicknesses and materials. Results show that the best position of actuators varies based on values of thickness and stiffness ratios of the host plate and piezoelectric patches. Also, the location of maximum stress concentration is transmitted from top and bottom of the hole to another point around the edge by changing the location of the piezoelectric actuators. To verify the results, some experimental tests are applied. The results show good agreement between the finite element analysis and experimental tests.

  5. Analysis of transient heat flow to thick-walled plates and cylinders. [to determine gas heat transfer coefficient

    NASA Technical Reports Server (NTRS)

    Powell, W. B.

    1973-01-01

    A methodology is described for the analysis of a transient temperature measurement made in a flat or curved plate subjected to convective heat transfer, such that the surface heat flux, the hot-gas temperture, and the gas heat transfer coefficient can be determined. It is shown that if the transient temperature measurement is made at a particular point located nearly midway in the thickness of the plate there is an important simplification in the data analysis process, in that the factor relating the surface heat flux to the measured rate of rise of temperature becomes invariant for a Fourier Number above 0.60 and for all values of the Biot Number. Parameters are derived, tabulated, and plotted which enable straightforward determination of the surface heat flux, the hot-gas temperature, of the plate, the rate of rise of temperature, the plate thickness and curvature, and the mean thermal properties of the plate material at the test temperature.

  6. Influence of stack plate thickness and voltage input on the performance of loudspeaker-driven thermoacoustic refrigerator

    NASA Astrophysics Data System (ADS)

    Putra, Nandy; Agustina, Dinni

    2013-04-01

    A loudspeaker-driven thermoacoustic refrigerator has been built and tested to gain understanding of its thermal performance and the cooling rate. The influence of plate thickness made of acrylic sheet was experimentally investigated by varying plate thickness of the stack, 0.15 mm, 0.5 mm and 1 mm, respectively. The experiments were conducted with various voltage input to the driver starting from setting 4 to 9 voltage peak-to-peak. The temperatures at both ends of the stack were acquired. For all variations, thermoacoustic cooling effect occurred in seconds and escalated rapidly in two minutes and became stable in ten-minute time. The experimental results showed that higher voltage input yielded higher thermal performance and faster cooling rate. For each set of experiment, the operating frequency and other parameters of the stack were kept unchanged. The experimental results show that the thermal performance and cooling rate increase with the decrease of plate thickness. The largest temperature difference, 14.8°C, was achieved with 0.1 mm plate thickness at voltage setting 9. However, the thermal performance gained for 0.5 mm plate thickness voltage setting of 9, was arguably the optimum thickness in terms of advantages in the ease of fabricating the stack and more consistent cooling.

  7. Crack arrestability of ship hull steel plate in accidental conditions: Application of high arrestability endowed ultra fine-grain surface layer steel

    SciTech Connect

    Ishikawa, Tadashi; Hagiwara, Yukito; Oshita, Shigeru; Inoue, Takehiro; Hashimoto, Kunifumi; Kuroiwa, Takashi; Tada, Masuo; Yajima, Hiroshi

    1996-12-01

    A new type steel plate with ultra fine-grained surface layers (SUF steel) has been developed to improve crack arrestability. The application of this new type steel makes it possible to prevent catastrophic brittle fracture accidents of ship hull structures in emergency conditions, such as in serious collisions or groundings. It will reduce further the risk of casualties and environmental pollutions, caused by accidents of large crude oil carriers (VLCCs). The authors have investigated the validity for the application of the new type steel with ultra-high crack arrestability. Both computer simulations for collision of two VLCCs and large-scale fracture testings for crack arrestability have been carried out to study the accidental cases. The simulation results suggest that a collision generates a significant amount of plastic strain damage for the hull plate around a struck part. For example, the sheer strake plate near the struck part suffers 5 to 10% of plastic strain, before an inner-hull ruptures. Therefore, the effect of plastic strain (10% level) on crack arrestability of steel plates (the SUF plate and a conventional TMCP plate) was examined by standard ESSO tests, ultra wide-plate duplex ESSO tests, and sheer strake model tests. The test results are as follows: (1) Plastic strain deteriorates crack arrestability of steel plates. (2) Sufficient crack arrestability at 0 deg. C cannot be expected in the conventional TMCP steel plate plastically strained by about 10%. (3) The SUF plate maintains high crack arrestability even after introducing 10% plastic strain, at design temperature of 0 deg. C.

  8. Bond slip detection of steel plate and concrete beams using smart aggregates

    NASA Astrophysics Data System (ADS)

    Qin, Feng; Kong, Qingzhao; Li, Mo; Mo, Y. L.; Song, Gangbing; Fan, Feng

    2015-11-01

    The newly emerged steel plate concrete (SC), benefited from a composite effect of steel and concrete materials, has been applied to shield building and internal structures of AP1000 nuclear power plants. The detection of bond-slip between steel plate and concrete is of great importance to provide early warnings of steel plate and concrete debonding and to ensure the safety of SC structures. In this paper, an active sensing approach using smart aggregates (SAs) is developed to detect the initiation and to monitor the development of bond-slip. A SA, designed by sandwiching a fragile piezoceramic patch between protection materials, can be utilized as both actuator and sensor by taking advantage of the piezoelectricity of piezoceramic material. Two SC beams with distinct shear reinforcement ratios ≤ft({ρ }t\\right) were experimentally investigated. Based on the wavelet packet decomposition of the received signals from SAs, the initiation of bond-slip is detected, and the development of bond-slip is quantitatively monitored to better understand the structural performance of SC beams, including the stiffness and capacity. The bond-slip severities of the two SC beams are compared to study the improvement of bond-slip condition rendered by providing more shear reinforcement.

  9. Fracture initiation by local brittle zones in weldments of quenched and tempered structural alloy steel plate

    SciTech Connect

    Kenney, K.L.; Reuter, W.G.; Reemsnyder, H.S.; Matlock, D.K.

    1997-12-31

    The heat-affected zone (HAZ) embrittlement of an API 2Y Grade 50T quenched and tempered offshore structural steel plate, welded by the submerged-arc process at a heat input of 4.5 kJ/mm, was investigated from the viewpoint of identifying the local brittle zone (LBZ) microstructure and the metallurgical factors associated with its formation. Microstructural and fractographic analysis showed the LBZ microstructure to be dual phase martensite-austenite (M-A) constituent. The formation of M-A constituent was found to be related to microstructural banding of the hot-rolled base plate. When the banded base plate was welded, M-A constituent formed only within the band microstructure which penetrated the intercritically-reheated coarse-grain HAZ (IRCGHAZ). The chemistry of the band microstructure in conjunction with the thermal cycle of the IRCGHAZ provided the critical conditions for the formation of M-A constituent in the API 2Y Grade 50T steel investigated. The influence of local brittle zones (i.e., M-A constituent) on the HAZ fracture toughness was evaluated by means of Crack-Tip Opening Displacement (CTOD) tests. These tests showed the steel to suffer embrittlement when the fatigue precrack sampled an intercritically-reheated coarse-grain HAZ which contained M-A constituent, confirming that M-A constituent is the major microstructural factor controlling the HAZ toughness of this particular steel.

  10. Effects of sour crude oil on fatigue properties of steel plates for shipbuilding

    SciTech Connect

    Ouchi, H.; Kobayashi, J.; Ishikawa, T.; Takezawa, H.; Ebara, R.; Yamada, Y.

    1994-12-31

    The concentration of diffusible hydrogen introduced into steel was measured, and fatigue crack growth tests and fatigue life tests were carried out in sour crude oil containing a high concentration of hydrogen sulfide and under electrolytic hydrogen-charging conditions in neutral solution, using a high strength steel produced by the thermo-mechanical control process (TMCP) and a mild steel which are steels for hull plates. Comparison of the results demonstrated that a very small amount of hydrogen such as that introduced into steel from sour crude oil under atmospheric pressure accelerated the fatigue crack growth in the high {Delta}K regime and shortened the fatigue life in the high stress range region, but did not shorten the fatigue life in the low stress region. The electrolytic hydrogen-charging condition appeared to be appropriate as a fatigue-crack-growth test environment to simulate sour crude oil. The deterioration of fatigue characteristics of the TMCP high strength steel was similar with that of the mild steel.

  11. Pre-Oxidized and Nitrided Stainless Steel Foil for Proton Exchange Membrane Fuel Cell Bipolar Plates: Part 1 Corrosion, Interfacial Contact Resistance, and Surface Structure

    SciTech Connect

    Brady, Michael P; Wang, Heli; Turner, John; Meyer III, Harry M; More, Karren Leslie; Tortorelli, Peter F; McCarthy, Brian D

    2010-01-01

    Thermal (gas) nitridation of stainless steels can yield low interfacial contact resistance (ICR), electrically-conductive and corrosion-resistant nitride containing surfaces (Cr2N, CrN, TiN, V2N, VN, etc) of interest for fuel cells, batteries, and sensors. This paper presents the results of scale up studies to determine the feasibility of extending the nitridation approach to thin 0.1 mm stainless steel alloy foils for proton exchange membrane fuel cell (PEMFC) bipolar plates. A major emphasis was placed on selection of alloy foil composition and nitidation conditions potentially capable of meeting the stringent cost goals for automotive PEMFC applications. Developmental Fe-20Cr-4V alloy and type 2205 stainless steel foils were treated by pre-oxidation and nitridation to form low-ICR, corrosion-resistant surfaces. Promising behavior was observed under simulated aggressive anode- and cathode- side bipolar plate conditions for both materials. Variation in ICR values were observed for treated 2205 foil, with lower (better) values generally observed for the treated Fe-20Cr-4V. This behavior was linked to the nature of the pre-oxidized and nitrided surface structure, which contained through surface layer thickness V-nitride particles in the case of Fe-20Cr-4V but near continuous chromia in the case of 2205 stainless steel. The implications of these findings for stamped bipolar plate foils are discussed.

  12. Pre-oxidized and nitrided stainless steel alloy foil for proton exchange membrane fuel cell bipolar plates: Part 1. Corrosion, interfacial contact resistance, and surface structure

    NASA Astrophysics Data System (ADS)

    Brady, M. P.; Wang, H.; Turner, J. A.; Meyer, H. M.; More, K. L.; Tortorelli, P. F.; McCarthy, B. D.

    Thermal (gas) nitridation of stainless steel alloys can yield low interfacial contact resistance (ICR), electrically conductive and corrosion-resistant nitride containing surface layers (Cr 2N, CrN, TiN, V 2N, VN, etc.) of interest for fuel cells, batteries, and sensors. This paper presents results of scale-up studies to determine the feasibility of extending the nitridation approach to thin 0.1 mm stainless steel alloy foils for proton exchange membrane fuel cell (PEMFC) bipolar plates. Developmental Fe-20Cr-4V alloy and type 2205 stainless steel foils were treated by pre-oxidation and nitridation to form low-ICR, corrosion-resistant surfaces. As-treated Fe-20Cr-4V foil exhibited target (low) ICR values, whereas 2205 foil suffered from run-to-run variation in ICR values, ranging up to 2× the target value. Pre-oxidized and nitrided surface structure examination revealed surface-through-layer-thickness V-nitride particles for the treated Fe-20Cr-4V, but near continuous chromia for treated 2205 stainless steel, which was linked to the variation in ICR values. Promising corrosion resistance was observed under simulated aggressive PEMFC anode- and cathode-side bipolar plate conditions for both materials, although ICR values were observed to increase. The implications of these findings for stamped bipolar plate foils are discussed.

  13. Numerical Analysis of Residual Stress for Copper Base Brazed Stainless Steel Plate-Fin Structure

    NASA Astrophysics Data System (ADS)

    Xie, Qiaoyun; Ling, Xiang

    2010-07-01

    Copper base stainless steel plate-fin structure has been widely used as a heat exchanger in many fields. The nonlinear thermal reaction on the residual stress in brazing process of the plate-fin structure was studied in this paper. A finite element model (FEM) was proposed to simulate the heat transfer and the sequential residual stress generated in the plate-fin and filler metals based on thermal elastic-plastic theory. By the stress distribution in four paths marked in the structure obtained from FEM results, it is found that the maximum residual tensile stress occurs in the brazed joint next to the plate side and a crack would initiate in this region. Also, the first principle stresses of reference nodes were calculated and the conclusion is consistent with the simulation results. These results would provide some constructive instructions in the practical brazing procedure.

  14. Dispersion and thermal interactions of molten metal fuel settling on a horizontal steel plate through a sodium pool

    SciTech Connect

    Gabor, J.D.; Purviance, R.T.; Aeschlimann, R.W.; Spencer, B.W.

    1989-01-01

    Although the Integral Fast Reactor (IFR) possesses inherent safety features, an assessment of the consequences of melting of the metal fuel is necessary for risk analysis. As part of this effort an experimental study was conducted to determine the depths of sodium at 600 C required for pour streams of various molten uranium alloys (U, U-5 wt % Zr, U-10 wt % Zr, and U-10 wt % Fe) to break up and solidify. The quenched particulate material, which was in the shape of filaments and sheets, formed coolable beds because of the high voidage ({approximately}0.9) and large particle size ({approximately}10 mm). In a test with a 0.15-m sodium depth, the fragments from a pure uranium pour stream did not completely solidify but formed an agglomerated mass which did not fuse to the base plate. However, the agglomerated fragments of U-10 wt % Fe eutectic fused to the stainless steel base plate. An analysis of the temperature response of a 25-mm thick base plate was made by volume averaging the properties of the sodium and metal particle phases and assuming two semi-infinite solids coming into contact. Good agreement was obtained with the data during the initial 5 to 10 s of the contact period. 16 refs., 5 figs., 1 tab.

  15. Influence of Direct Quenching on Microstructure and Mechanical Properties of Steel Plate for Large Oil Storage Tanks

    NASA Astrophysics Data System (ADS)

    Xiao, Guizhi; di, Hongshuang; Zhu, Fuxian; Chen, Bingzhang; Qiu, Bing

    2010-08-01

    The influence of direct quenching on microstructure and mechanical properties of high performance steel plates for large oil storage tanks was studied. The direct quenched and tempered (DQ&T) steel plates were rolled at different finish rolling temperatures (1113 and 1173 K), and their microstructures and mechanical properties were compared with those of reheat quenched and tempered (RQ&T) steel plate. The optical microscopy of the DQ steel shows deformed grains elongated along the rolling direction, while complete equiaxed grains are visible in RQ steel. Transmission electron microscopy (TEM) of the DQ steel shows refined lath martensite with high density of dislocations, which acts as preferred precipitation sites for NbC or Nb(C,N) particles during tempering. In all the plates, strength decreases with increasing tempering temperature. The strength of RQ steel increased significantly compared with that of DQ steel at the higher tempering temperature, which leads to better tempering resistance in DQ steels. The optimum combination of strength and toughness (yield strength (YS) reaches 585 MPa, tensile strength (TS) 667 MPa, and Charpy impact energy at 253 K of 291 J) in the DQ steels is achieved by quenching at 1113 K and tempering at 923 K.

  16. Interaction of the Fundamental Shear Horizontal Mode with a Through Thickness Crack in an Isotropic Plate

    NASA Astrophysics Data System (ADS)

    Rajagopal, P.; Lowe, M. J. S.

    2006-03-01

    There is much interest in improving the resolution of ultrasonic guided wave NDE towards defect sizing for applications where access is difficult. This paper presents a study of the interaction of the cylindrical crested fundamental shear horizontal (SH0) mode with a through thickness crack in an isotropic plate. The study examines the reflection and diffraction of the wave at the crack, in order to gain understanding for the development of imaging procedures. Circular wavefronts are used to imitate the field from individual elements of a transducer array, which behave as point sources. Finite element (FE) simulations are used to gain an insight into the problem and the relative strengths of the diffraction and reflection fields for various crack lengths are assessed.

  17. Optimal rectangular plate and shallow shell topologies using thickness distribution or homogenization

    NASA Astrophysics Data System (ADS)

    Tenek, Lazarus H.; Hagiwara, Ichiro

    1994-05-01

    Topological optimization of plates, as well as shallow cylindrical and curved (spherical) shells, are attempted in the present study. For all structures examined, our objective is the minimization of the strain energy function under a volume constraint. An optimum distribution of thickness or microstructural density is sought under the hypothesis that the design variables can only be assigned their extreme allowable bounds, or values very near them, so that material can be removed from low density areas and thus, an optimum topology can be determined. The structural response is computed via a finite element analysis. The analytical formulation is based on a form of linear shallow shell theory with the effects of transverse shear deformation and bending-extensional coupling included. The method of feasible directions is used to perform the optimization task. Numerical examples for various boundary conditions showing similarities or differences of the two methods are presented and discussed. For all structures examined, it is found that the assumption of a repetitious microstructure based on homogenization theory resulted in stronger optima. For clamped plates and shells, both methods converged to nearly identical topologies, an indication of possible global optimal layouts.

  18. Galvanic couples of 316L steel with Ti and ion plated Ti and TiN coatings in Ringer's solutions.

    PubMed

    Gluszek, J; Jedrkowiak, J; Markowski, J; Masalski, J

    1990-07-01

    Steel 316L was coated with titanium or titanium nitride by ion plating. The tightness of the coatings was examined electro-chemically. The galvanic effects for the galvanic couples steel-titanium, steel-titanium-coated steel and steel-titanium nitride-coated steel were studied. It was found that both titanium and titanium nitride coatings were non-porous in Ringer's solution; titanium served as an anode in the couple steel-titanium; it was oxidized according to the logarithmic law. For the other two couples, the coatings were the cathodes. The rate of dissolution of steel in these couples, was however, smaller than expected, owing to a strong polarization of the coatings. The potential of the couple was similar to that of steel. PMID:2400799

  19. Electroplated Fe-Pt thick films prepared in plating baths with various pH values

    NASA Astrophysics Data System (ADS)

    Yanai, T.; Furutani, K.; Masaki, T.; Ohgai, T.; Nakano, M.; Fukunaga, H.

    2016-05-01

    Fe-Pt thick-films were electroplated on a Ta substrate using a direct current, and the effect of the pH value of the plating bath on the magnetic properties of the films was evaluated. For the films prepared from the baths with the same bath composition, the Fe composition and the thickness increased with increasing the pH value. In order to remove the effect of the change in the film composition on the magnetic properties, we controlled the film composition at approximately Fe50Pt50 or Fe60Pt40 by the change in the amount of the iron sulfate. The remanence of the annealed Fe60Pt40 films did not depend on the pH value clearly, and showed almost constant value of 0.75 T. We obtained the large coercivity of approximately 460 kA/m in the pH value from 4 to 7. Since the Fe52Pt48 film prepared at pH ≈ 4 shows much higher (BH)max value of 70 kJ/m3 than that of 57 kJ/m3 for our previously-reported Fe50Pt50 film (pH ≈ 2), we concluded that slight higher pH value than not-adjusted one (pH ≈ 2) is effective to increase the coercivity.

  20. Steel Plate Shear Walls: Efficient Structural Solution for Slender High-Rise in China

    SciTech Connect

    Mathias, Neville; Long, Eric; Sarkisian, Mark; Huang Zhihui

    2008-07-08

    The 329.6 meter tall 74-story Jinta Tower in Tianjin, China, is expected, when complete, to be the tallest building in the world with slender steel plate shear walls used as the primary lateral load resisting system. The tower has an overall aspect ratio close to 1:8, and the main design challenge was to develop an efficient lateral system capable of resisting significant wind and seismic lateral loads, while simultaneously keeping wind induced oscillations under acceptable perception limits. This paper describes the process of selection of steel plate shear walls as the structural system, and presents the design philosophy, criteria and procedures that were arrived at by integrating the relevant requirements and recommendations of US and Chinese codes and standards, and current on-going research.

  1. Frictional Properties of Nickel and Copper Implanted Low Carbon Steel Plates

    NASA Astrophysics Data System (ADS)

    Iwaki, Masaya; Hayashi, Hisashi; Kohno, Akio; Yoshida, Kiyota

    1981-01-01

    A study has been made of the frictional properties of nickel and copper implanted steel plates. Ion implantation was performed with doses of 1× 1015--3× 1017 ions/cm2 energies of 50-200 keV. The friction coefficients of Ni and Cu implanted specimens, measured at atmospheric room temperature with a Bowden-Leben type friction testing machine, had a tendency to increase as the total dose increased and the acceleration energy decreased. Concentration profiles were measured by secondary ion mass analysis in order to investigate the element concentration which contributes to the frictional properties. The results suggest that the amount of implanted ions remaining in the surface layer (0-400 Å) is of first importance in the frictional properties of Ni and Cu implanted steel plates.

  2. Thickness resonances dispersion characteristics of a lossy piezoceramic plate with electrodes of arbitrary conductivity.

    PubMed

    Mezheritsky, Alex A; Mezheritsky, Alex V

    2007-12-01

    A theoretical description of the dissipative phenomena in the wave dispersion related to the "energytrap" effect in a thickness-vibrating, infinite thicknesspolarized piezoceramic plate with resistive electrodes is presented. The three-dimensional (3-D) equations of linear piezoelectricity were used to obtain symmetric and antisymmetric solutions of plane harmonic waves and investigate the eigen-modes of thickness longitudinal (TL) up to third harmonic and shear (TSh) up to ninth harmonic vibrations of odd- and even-orders. The effects of internal and electrode energy dissipation parameters on the wave propagation under regimes ranging from a short-circuit (sc) condition through RC-type relaxation dispersion to an opencircuit (oc) condition are examined in detail for PZT piezoceramics with three characteristic T -mode energy-trap figure-of-merit c-(D)(33)/c-(E)(44) values - less, near equal and higher 4 - when the second harmonic spurious TSh resonance lies below, inside, and above the fundamental TL resonanceantiresonance frequency interval. Calculated complex lateral wave number dispersion dependences on frequency and electrode resistance are found to follow the universal scaling formula similar to those for dielectrics characterization. Formally represented as a Cole-Cole diagram, the dispersion branches basically exhibit Debye-like and modified Davidson Cole dependences. Varying the dissipation parameters of internal loss and electrode conductivity, the interaction of different branches was demonstrated by analytical and numerical analysis. For the purposes of dispersion characterization of at least any thickness resonance, the following theorem was stated: the ratio of two characteristic determinants, specifically constructed from the oc and sc boundary conditions, in the limit of zero lateral wave number, is equal to the basic elementary-mode normalized admittance. As was found based on the theorem, the dispersion near the basic and nonbasic TL and TSh

  3. X-ray diffraction measurement of residual stresses in thick, multi-pass steel weldments

    SciTech Connect

    Ruud, C.O.; Di Mascio, P.S.; Pangborn, R.N.; Snoha, D.J.

    1985-05-01

    A unique X-ray diffraction instrument for residual stress measurement has been developed that provides for speed, ease of measurement, accuracy, and economy of surface stress measurement. Application of this instrument with a material removal technique, e.g., electropolishing, has facilitated detailed, high resolution studies of three-dimensional stress fields. This paper describes the instrumentation and techniques applied to conduct the residual stress measurement and presents maps of the residual stress data obtained for the surfaces of a heavy 21/4 Cr 1 Mo steel plate weldment.

  4. Flaw growth behavior in thick welded plates of 2219-T87 aluminum at room and cryogenic temperatures

    NASA Technical Reports Server (NTRS)

    Forman, R. G.; Glorioso, S. V.; Medlock, J. D.

    1973-01-01

    Axial load fatigue and fracture tests were conducted on thick welded plates of 2219-T87 aluminum alloy to determine the tensile strength properties and the flaw growth behavior in electron beam, gas metal arc, and pulse current gas tungsten arc welds for plates 6.35 centimeters (2.5 in.) thick. The tests were conducted in room temperature air and in liquid nitrogen environments. Specimens were tested in both the as-welded and the aged after welding conditions. The experimental crack growth rate were correlated with theoretical crack growth rate predictions for semielliptical surface flaws.

  5. Guided-wave-based detections of weld and crack in steel plates

    NASA Astrophysics Data System (ADS)

    Lu, Mingyu; Lu, Xi; Zhou, Limin; Su, Zhongqing; Ye, Lin

    2009-07-01

    The guided-wave-based damage detection techniques using structurally integrated Lead-zirconate-titanate (PZT) patches for structural health monitoring (SHM) have been developed for many years. However, the method is still in its formative years and one of the main challenges is the application in real-word complicated structures. It's very important to widely study the techniques in the structures with simple geometries which can be used to construct more complicated structures for practical applications. In this paper, different steel plates of the same dimensions were used for detecting a 2mm-gap through-crack in welded zone and studying the effects of different impurities such as water, alcohol, epoxy and mud in the crack on wave propagations. Advanced signal processing and pattern recognition techniques such as the wavelet transform (WT) especially continuous wavelet transform (CWT) and Hilbert transform (HT) were used to enhance the efficiency of damage detections in the steel plates. Some simulation results were obtained to validate of experimental results. The results from both the experiments and simulations show the validity of the proposed method and the effects of different factors on the damage detection of the steel plates.

  6. A {1,2}-Order Plate Theory Accounting for Three-Dimensional Thermoelastic Deformations in Thick Composite and Sandwich Laminates

    NASA Technical Reports Server (NTRS)

    Tessler, A.; Annett, M. S.; Gendron, G.

    2001-01-01

    A {1,2}-order theory for laminated composite and sandwich plates is extended to include thermoelastic effects. The theory incorporates all three-dimensional strains and stresses. Mixed-field assumptions are introduced which include linear in-plane displacements, parabolic transverse displacement and shear strains, and a cubic distribution of the transverse normal stress. Least squares strain compatibility conditions and exact traction boundary conditions are enforced to yield higher polynomial degree distributions for the transverse shear strains and transverse normal stress through the plate thickness. The principle of virtual work is used to derive a 10th-order system of equilibrium equations and associated Poisson boundary conditions. The predictive capability of the theory is demonstrated using a closed-form analytic solution for a simply-supported rectangular plate subjected to a linearly varying temperature field across the thickness. Several thin and moderately thick laminated composite and sandwich plates are analyzed. Numerical comparisons are made with corresponding solutions of the first-order shear deformation theory and three-dimensional elasticity theory. These results, which closely approximate the three-dimensional elasticity solutions, demonstrate that through - the - thickness deformations even in relatively thin and, especially in thick. composite and sandwich laminates can be significant under severe thermal gradients. The {1,2}-order kinematic assumptions insure an overall accurate theory that is in general superior and, in some cases, equivalent to the first-order theory.

  7. Titanium effect on the microstructure and properties of laminated high boron steel plates

    NASA Astrophysics Data System (ADS)

    Yuan, Lin-lin; Han, Jing-tao; Liu, Jing; Wei, Dong-bin; Abathun, Mehari Zelalem

    2015-05-01

    High-boron steel is an important material used for thermal neutron shielding. The appropriate amount of added boron must be determined because excessive boron may deteriorate the steel's workability. A uniform microstructure can be formed by adding titanium to boron steel. In this study, casting and hot rolling were used to fabricate laminated high-boron steel plates whose cores contained 2.25wt% boron and 0wt%-7.9wt% titanium. The effects of titanium content and hot-rolling and heat-treatment processes on the microstructure and properties of the laminated plates were studied. The results indicated that the optimum titanium content was 5.7wt% when the boron content was 2.25wt%, and that the best overall properties were obtained after heat treatment at 1100°C for 4 h. The tensile strength, yield strength, and elongation at the specified temperature and holding time were as high as 526.88 MPa, 219.36 MPa, and 29%, respectively.

  8. Effect of pervaporation plate thickness on the rate of methanol evaporation in a passive vapor-feed direct methanol fuel cell

    NASA Astrophysics Data System (ADS)

    Fauzi, N. F. I.; Hasran, U. A.; Kamarudin, S. K.

    2015-09-01

    In a passive vapor-feed direct methanol fuel cell (DMFC), methanol vapor is typically obtained using a pervaporation plate in a process by which liquid methanol contained in the fuel reservoir undergoes a phase change to vapor in the anodic vapor chamber. This work investigates the effect of pervaporation plate thickness on the rate of methanol evaporation using a three-dimensional simulation model developed by varying the plate thickness. A. The rate of methanol evaporation was measured using Darcy's law. The rate of methanol evaporation was found to be inversely proportional to the plate thickness, where the decrease in thickness inevitably lowers the resistance along the plate and consequently increases the methanol transport through the plate. This shows that the plate thickness has a significant influence on the rate of methanol evaporation and thereby plays an important role in improving the performance of the passive vapor-feed direct methanol fuel cell.

  9. A structure created by intersecting ɛ martensite variant plates in a high-manganese steel

    NASA Astrophysics Data System (ADS)

    Zhang, X.; Sawaguchi, T.; Ogawa, K.; Yin, F.; Zhao, X.

    2011-12-01

    Microstructural evidence for a new intersection structure, which has been observed in grains oriented to near ⟨101⟩ in a polycrystalline Fe-30Mn-4Si-2Al TRIP/TWIP steel, was obtained by combined use of electron backscatter diffraction and transmission electron microscopy, and the responsible intersection mechanisms are discussed from crystallographic and thermodynamic viewpoints. A γ phase with the orientation 90° rotated from the matrix with respect to the intersection axis is produced at the intersection of two dense ɛ plates, whereas the twinning of the obstacle ɛ plate occurs when the incident plate is a fine γ/ɛ lamella or a stacking fault bundle. The results are compared with various structures reported previously, and the wide variation of the intersection reactions is interpreted by their dependence on thermodynamic stability of the phases, grain orientation and shear amount.

  10. 78 FR 69371 - Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From Japan: Preliminary...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-11-19

    ...-Rolled Steel Products From Japan: Initiation of Antidumping Duty Investigation, 78 FR 23905 (April 23... Countervailing Duty Investigations, 76 FR 61042 (October 3, 2011). All Others Rate Section 735(c)(5)(A) of the... International Trade Administration Diffusion-Annealed, Nickel-Plated Flat-Rolled Steel Products From...

  11. Protective coatings on stainless steel bipolar plates for proton exchange membrane (PEM) electrolysers

    NASA Astrophysics Data System (ADS)

    Gago, A. S.; Ansar, S. A.; Saruhan, B.; Schulz, U.; Lettenmeier, P.; Cañas, N. A.; Gazdzicki, P.; Morawietz, T.; Hiesgen, R.; Arnold, J.; Friedrich, K. A.

    2016-03-01

    Proton exchange membrane (PEM) electrolysis is a promising technology for large H2 production from surplus electricity from renewable sources. However, the electrolyser stack is costly due to the manufacture of bipolar plates (BPP). Stainless steel can be used as an alternative, but it must be coated. Herein, dense titanium coatings are produced on stainless steel substrates by vacuum plasma spraying (VPS). Further surface modification of the Ti coating with Pt (8 wt% Pt/Ti) deposited by physical vapour deposition (PVD) magnetron sputtering reduces the interfacial contact resistance (ICR). The Ti and Pt/Ti coatings are characterised by scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray diffraction (XRD), and X-ray photoelectron microscopy (XPS). Subsequently, the coatings are evaluated in simulated and real PEM electrolyser environments, and they managed to fully protect the stainless steel substrate. In contrast, the absence of the thermally sprayed Ti layer between Pt and stainless steel leads to pitting corrosion. The Pt/Ti coating is tested in a PEM electrolyser cell for almost 200 h, exhibiting an average degradation rate of 26.5 μV h-1. The results reported here demonstrate the possibility of using stainless steel as a base material for the stack of a PEM electrolyser.

  12. 77 FR 37439 - Clad Steel Plate From Japan; Notice of Commission Determination To Conduct a Full Five-Year Review

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-06-21

    ... responses to its notice of institution (77 FR 5052, February 1, 2012) were adequate. A record of the... COMMISSION Clad Steel Plate From Japan; Notice of Commission Determination To Conduct a Full Five-Year Review... plate from Japan would be likely to lead to continuation or recurrence of material injury within...

  13. Numerical simulation of full-penetration laser beam welding of thick aluminium plates with inductive support

    NASA Astrophysics Data System (ADS)

    Bachmann, Marcel; Avilov, Vjaceslav; Gumenyuk, Andrey; Rethmeier, Michael

    2012-01-01

    A three-dimensional laminar steady-state numerical model was developed to investigate the influence of an alternating current (ac) magnetic field during high-power full-penetration laser welding on the weld pool dynamics and weld cross section of a 20 mm thick aluminium plate in flat position. Three-dimensional heat transfer, fluid dynamics including phase transition and electromagnetic field partial differential equations were solved iteratively with the commercial finite element software COMSOL Multiphysics using temperature-dependent material properties up to evaporation temperature. Thermocapillary convection at the weld pool surfaces, natural convection and latent heat of solid-liquid phase transition were taken into account in this model. Solidification was modelled by the Carman-Kozeny equation for porous media morphology. The ac magnet was mounted on the root side of the weld specimen. The magnetic field was aligned perpendicular to the welding direction. The flow pattern in the melt and thus also the temperature distribution were significantly changed by the application of oscillating magnetic fields. It was shown that the application of an ac magnetic field to laser beam welding allows for a prevention of the gravity drop-out. The simulation results are in good qualitative agreement with the experimental observations.

  14. Thick shell tectonics on one-plate planets - Applications to Mars

    NASA Technical Reports Server (NTRS)

    Banerdt, W. B.; Saunders, R. S.; Phillips, R. J.; Sleep, N. H.

    1982-01-01

    Using the zero frequency equations of a self-gravitating elastic spherical shell overlying a strengthless fluid, a theory for stress distribution in thick lithospheric shells on one-plate planets is developed. For both the compensated and flexural modes, stress distributions in lithospheres are reviewed. For compensated modes, surface stresses depend only on surface topography, whereas for flexural modes it is shown that, for long wavelengths, stress trajectories are mainly dependent on the lithospheric lateral density distribution and not on elastic properties. Computational analyses are performed for Mars, and it is found that isostatically compensated models correctly predict the graben structure in the immediate Tharsis region and a flexural loading model is satisfactory in explaining the graben in the regions surrounding Tharsis. A three-stage model for the evolution of Tharsis is hypothesized: isostasy with north-south graben formation on Tharsis, followed by flexural loading and radial graben formation on the perimeter of Tharsis, followed by a last stage of loading with little or no regional deformation.

  15. Analysis of stable tearing in a 7.6 mm thick aluminum plate alloy

    SciTech Connect

    Dawicke, D.S.; Piascik, R.S.; Newman, J.C. Jr.

    1997-12-31

    The behavior of a 7.6 mm thick 2000 series aluminum plate alloy was investigated. Fracture tests were conducted on 304.8 mm and 101.6 mm wide M(T) specimens and 152.4 mm and 101.6 C(T) specimens. Two-dimensional and three-dimensional, elastic-plastic finite element simulations used the critical CTOA criterion to simulate the fracture behavior. A plane strain core was used in the two-dimensional analyses to approximate the three-dimensional constraint. The results from this study indicate: (A) The three-dimensional finite element analyses required a critical CTOA of 5.75{degree} to simulate the fracture behavior of the 101.6 mm and 304.8 mm wide M(T) specimen with side grooves. This angle was about the upper limit of the surface CTOA measurements. (B) The three-dimensional finite element analyses required a critical CTOA of 3.6{degree} to simulate the fracture behavior of the 101.6 mm C(T) specimen with side grooves. This angle was about the upper limit of the microtopography through-thickness CTOA measurements. (C) A plane strain core height of PSC = 4 mm was required for the two-dimensional analyses to match the fracture behavior obtained from the three-dimensional analyses. This height agreed with the distance that a three-dimensional analysis indicated was the start of plane strain like behavior. (D) For large M(T) specimens (W > 1,000 mm) the two-dimensional plane strain core analysis predicted a failure stress between the plane stress and plane strain conditions and provided a good approximation of the three-dimensional analyses. (E) The experimental measurements and analytical results show good agreement when the specimens sizes meet the uncracked ligament to thickness ratio (b/B > 4) determined by Newman et al. This indicates that there is a minimum size laboratory specimen that can be used to determine the material behavior needed to predict fracture in large specimens and structures.

  16. Room temperature crack growth rates and -20 deg F fracture toughness of welded 1 1/4 inch A-285 steel plate

    NASA Technical Reports Server (NTRS)

    Shannon, J. L., Jr.; Rzasnicki, W.

    1977-01-01

    Data are presented which were developed in support of a structural assessment of NASA-LEWIS' 10-foot by 10-foot supersonic wind tunnel, critical portions of which are fabricated from rolled and welded 1 1/4 inch thick A-285 steel plate. Test material was flame cut from the tunnel wall and included longitudinal and circumferential weld joints. Parent metal, welds, and weld heat affected zone were tested. Tensile strength and fracture toughness were determined at -20 F, the estimated lowest tunnel operating temperature. Crack growth rates were measured at room temperature, where growth rates in service are expected to be highest.

  17. Non-destructive evaluation of the cladding thickness in LEU fuel plates by accurate ultrasonic scanning technique

    SciTech Connect

    Borring, J.; Gundtoft, H.E.; Borum, K.K.; Toft, P.

    1997-08-01

    In an effort to improve their ultrasonic scanning technique for accurate determination of the cladding thickness in LEU fuel plates, new equipment and modifications to the existing hardware and software have been tested and evaluated. The authors are now able to measure an aluminium thickness down to 0.25 mm instead of the previous 0.35 mm. Furthermore, they have shown how the measuring sensitivity can be improved from 0.03 mm to 0.01 mm. It has now become possible to check their standard fuel plates for DR3 against the minimum cladding thickness requirements non-destructively. Such measurements open the possibility for the acceptance of a thinner nominal cladding than normally used today.

  18. Thick-section Laser and Hybrid Welding of Austenitic Stainless Steels

    NASA Astrophysics Data System (ADS)

    Kujanpää, Veli

    Austenitic stainless steels are generally known to have very good laser weldability, when ordinary grades of sheets are concerned. But it is not necessarily the case, if special grades of fully austenitic structures with e.g. high molybdenum, or thick-section are used. It is also known that hot cracking susceptibility is strictly controlled by composition and welding parameters. If solidification is primary ferritic, hot cracking resistance is dramatically increased. It is also well known that laser welding needs a careful control of weld edge preparation and air gap between the edges. The dependence on edge quality can be decreased by using filler metal, either cold wire, hot wire or hybrid laser-arc welding. An additional role is high molybdenum contents where micro segregation can cause low local contents in weld which can decrease the corrosion properties, if filler metal is not used. Another feature in laser welding is its incomplete mixing, especially in thick section applications. It causes inhomogeneity, which can make uneven microstructure, as well as uneven mechanical and corrosion properties In this presentation the features of laser welding of thick section austenitic stainless steels are highlighted. Thick section (up to 60 mm) can be made by multi-pass laser or laser hybrid welding. In addition to using filler metal, it requires careful joint figure planning, laser head planning, weld parameter planning, weld filler metal selection, non-destructive and destructive testing and metallography to guarantee high-quality welds in practice. In addition some tests with micro segregation is presented. Also some examples of incomplete mixing is presented.

  19. Development of a System to Measure Recrystallization Ratio of Plate Steel Using Laser-Based Ultrasonics

    SciTech Connect

    Nagata, Y.; Yamada, H.; Hamada, N.; Lim, C. S.; Yi, J. K.; Hong, S. T.; Choi, S. G.; Oh, K. J.

    2007-03-21

    In this study, a material property measurement system of plate steel using laser-based ultrasonics has been developed. The system consists of pulsed Nd:YAG laser for ultrasonic generation, CW single frequency laser and Fabry-Perot interferometer for ultrasonic detection. The system generates and detects shear waves and precisely calculates anisotropy parameter values of shear wave velocities of test samples. At first, the relationship between anisotropy parameter and recrystallization ratio was investigated in the laboratory experiments. Quenching the test samples just after the ultrasonic measurement, recrystallization ratio values were measured by the conventional microscopic method. According to the experimental results, the anisotropy parameter values showed a good correlation with actual recrystallization ratio values. To evaluate the applicability of the system to real steel production line, the system was installed in hot rolling pilot plant of plate steel. As the results, it was demonstrated that the system could measure the recrystallization ratio using the anisotropy parameter values of shear wave velocities, even in the environment of hot rolling pilot plant.

  20. Magnetic Barkhausen noise for reliable detection of the heat affected zone in welded ship steel plate

    NASA Astrophysics Data System (ADS)

    Blaow, Mohamed M.; Shaw, Brian A.

    2014-02-01

    The applicability of the Barkhausen noise technique to non-destructively determine the heat affected zone (HAZ) in welded steel plates was investigated. Magnetic Barkhausen noise measurements were conducted on welded hot-rolled low carbon ship steel plates to determine the MBN behaviour following the exposure to elevated heat in a localized region by welding. The exciting field was applied parallel to the weld bead. The results showed a variation in MBN level along a line that crosses the weld bead. The MBN intensity was higher in the near weld material compared with a lower intensity when the measurement setup was moved away from the weld bead in both sides of the weld. The increased MBN level was attributed to the induced residual tensile stresses as a result of the shrinkage of the hot zone. The variation of MBN along the measurement line was eliminated after the welded plate was shot peened. The decrease in MBN intensity after shot peening was attributed to the induced compressive stresses. The results were explained in terms of different mechanisms of interaction of domain walls with residual tensile and compressive stresses.

  1. Protective nitride formation on stainless steel alloys for proton exchange membrane fuel cell bipolar plates

    NASA Astrophysics Data System (ADS)

    Yang, B.; Brady, M. P.; Wang, H.; Turner, J. A.; More, K. L.; Young, D. J.; Tortorelli, P. F.; Payzant, E. A.; Walker, L. R.

    Gas nitridation has shown excellent promise to form dense, electrically conductive and corrosion-resistant Cr-nitride surface layers on Ni-Cr base alloys for use as proton exchange membrane fuel cell (PEMFC) bipolar plates. Due to the high cost of nickel, Fe-base bipolar plate alloys are needed to meet the cost targets for many PEMFC applications. Unfortunately, nitridation of Fe-base stainless steel alloys typically leads to internal Cr-nitride precipitation rather than the desired protective surface nitride layer formation, due to the high permeability of nitrogen in these alloys. This paper reports the finding that it is possible to form a continuous, protective Cr-nitride (CrN and Cr 2N) surface layer through nitridation of Fe-base stainless steel alloys. The key to form a protective Cr-nitride surface layer was found to be the initial formation of oxide during nitridation, which prevented the internal nitridation typically observed for these alloys, and resulted in external Cr-nitride layer formation. The addition of V to the alloy, which resulted in the initial formation of V 2O 3-Cr 2O 3, was found to enhance this effect, by making the initially formed oxide more amenable to subsequent nitridation. The Cr-nitride surface layer formed on model V-modified Fe-27Cr alloys exhibited excellent corrosion resistance and low interfacial contact resistance under simulated PEMFC bipolar plate conditions.

  2. Experimental, numerical, and analytical studies on the seismic response of steel-plate concrete (SC) composite shear walls

    NASA Astrophysics Data System (ADS)

    Epackachi, Siamak

    The seismic performance of rectangular steel-plate concrete (SC) composite shear walls is assessed for application to buildings and mission-critical infrastructure. The SC walls considered in this study were composed of two steel faceplates and infill concrete. The steel faceplates were connected together and to the infill concrete using tie rods and headed studs, respectively. The research focused on the in-plane behavior of flexure- and flexure-shear-critical SC walls. An experimental program was executed in the NEES laboratory at the University at Buffalo and was followed by numerical and analytical studies. In the experimental program, four large-size specimens were tested under displacement-controlled cyclic loading. The design variables considered in the testing program included wall thickness, reinforcement ratio, and slenderness ratio. The aspect ratio (height-to-length) of the four walls was 1.0. Each SC wall was installed on top of a re-usable foundation block. A bolted baseplate to RC foundation connection was used for all four walls. The walls were identified to be flexure- and flexure-shear critical. The progression of damage in the four walls was identical, namely, cracking and crushing of the infill concrete at the toes of the walls, outward buckling and yielding of the steel faceplates near the base of the wall, and tearing of the faceplates at their junctions with the baseplate. A robust finite element model was developed in LS-DYNA for nonlinear cyclic analysis of the flexure- and flexure-shear-critical SC walls. The DYNA model was validated using the results of the cyclic tests of the four SC walls. The validated and benchmarked models were then used to conduct a parametric study, which investigated the effects of wall aspect ratio, reinforcement ratio, wall thickness, and uniaxial concrete compressive strength on the in-plane response of SC walls. Simplified analytical models, suitable for preliminary analysis and design of SC walls, were

  3. Investigating Transition Zone Thickness Variation under the Arabian Plate: Evidence Lacking for Deep Mantle Upwellings

    NASA Astrophysics Data System (ADS)

    Juliá, J.; Tang, Z.; Mai, P. M.; Zahran, H.

    2014-12-01

    Cenozoic volcanic outcrops in Arabia - locally known as harrats - span more than 2000 km along the western half of the Arabian plate, from eastern Yemen to southern Syria. The magmatism is bimodal in character, with older volcanics (30 to 20 My) being tholeiitic-to-transitional and paralleling the Red Sea margin, and younger volcanics (12 Ma to Recent) being transitional-to-strongly-alkalic and aligning in a more north-south direction. The bimodal character has been attributed to a two-stage rifting process along the Red Sea, where the old volcanics would have produced from shallow sources related to an initial passive rifting stage, and young volcanics would have originated from one or more deep-seated mantle plumes driving present active rifting. Early models suggested the harrats would have resulted from either lateral flow from the Afar plume in Ethiopia, or more locally from a separate mantle plume directly located under the shield. Most recently, tomographic images of the Arabian mantle have suggested the northern harrats could be resulting from flow originating at a deep plume under Jordan. In this work, we investigate the location of deep mantle plumes under the Arabian plate by mapping transition zone thickness with teleseismic receiver functions. The transition zone is bounded by seismic discontinuities, nominally at 410 and 660 km depth, originating from phase transitions in the olivine-normative component of the mantle. The precise depth of the discontinuities is strongly dependent on temperature and, due to the opposing signs of the corresponding Clapeyron slopes, positive temperature anomalies are expected to result in thinning of the transition zone. Our dataset consists of ~5000 low-frequency (fc < 0.25 Hz) receiver function waveforms obtained at ~110 broadband stations belonging to a number of permanent and temporary seismic networks in the region. The receiver functions were migrated to depth and stacked along a ~2000 km long record section

  4. Quantitative histological evaluation of early fracture healing of cortical bones immobilized by stainless steel and composite plates.

    PubMed

    Akeson, W H; Woo, S L; Coutts, R D; Matthews, J V; Gonsalves, M; Amiel, D

    1975-11-24

    Internal fixation devices of less bending stiffness than conventional plates made of stainless steel or vitallium were compared with conventional plates in a study of fracture healing. The material for this investigation was a fine graphite fiber reinforced methyl methacrylate resin composite with a modulus of elasticity approximately ten times less than that of stainless steel. Osteotomies were performed on canine radii. Internal fixation was accomplished by means of a composite plate on the left side, and a stainless steel plate on the right. Clinical assessment, as well as biomechanical and quantitative histological techniques, were used to compare osteotomy healing of the two sides. At four months, all osteotomies had healed and the bioengineering tests showed radii from the two sides had equivalent strength. However, significantly less cortical porosity was found in the side with the composite plate (6.8 per cent), as compared to that of the stainless steel plated side (14 per cent). These results suggest that a less stiff fixation plate may have some advantage in the treatment of long bone fracture if there is no implant failure, and if union rates are equivalent. PMID:1201463

  5. A comparative study of wide plate behavior of a range of structural steels using the failure assessment diagram

    SciTech Connect

    Bannister, A.C.; Harrison, P.L.

    1995-12-31

    In the field of structural integrity assessments, attention is currently focused on the ability of such methods to conservatively predict the deformation and fracture behavior of structural steels and their weldments. In the current paper, the results of a series of wide plate tests on a range of structural steels are presented and the results assessed in terms of CTOD-strain relationships, BS PD 6493 Levels 2 and 3, and the crack driving force approach. The behavior of the large scale tests and the results of the various analyses are assessed with regard to the stress-strain characteristics of the individual steels. In a second step, the approach is extended to the assessment of a number of wide plate tests comprising welded joints with mismatched strength levels. Over, under and even-matched welded plates are compared with the behavior of normalized and Quenched and Tempered parent plates. The study demonstrates that the behavior of parent material wide plate tests can vary widely depending on the stress-strain characteristics of the material. The different behavior is a result of the consecutive effects of different steel processing conditions, microstructure, yield to tensile strength ratio and strain hardening exponent. These features are also manifested, to a lesser or greater extent, in the results of wide plate tests on welded plates of mismatched strength. Studies on mismatch effects should therefore include equal attention to the stress-strain characteristics of the parent materials as this may, in some circumstances, dominate any effects of weld strength mismatch.

  6. A rapid determination of brass composition and plating weight on brass-plated steel wire and cord by X-ray fluorescence spectrometry.

    PubMed

    van Lingen, R L; Schuurs, H E; Veenstra, G J; Roes, J M; Loef, E C

    1980-08-01

    A rapid and simple means for determination of the brass composition and plating weight on brass-plated steel wire and cord is described. The sample preparation procedure is very simple; wires can be mounted as such, and cords can be mounted either as such or as unstranded single wires. The copper content of the brass and the plating weight are determined by measuring the intensities of the different elements by sequential X-ray fluorescence spectrometry (XRF). There is good agreement between the results obtained by XRF and those obtained by differential pulse polarography or spectrophotometry/ complexometry; the precision is even better. PMID:18962748

  7. Experimental Investigation of the Effect of Burnishing Force on Service Properties of AISI 1010 Steel Plates

    NASA Astrophysics Data System (ADS)

    Gharbi, F.; Sghaier, S.; Morel, F.; Benameur, T.

    2015-02-01

    This paper presents the results obtained with a new ball burnishing tool developed for the mechanical treatment of large flat surfaces. Several parameters can affect the mechanical behavior and fatigue of workpiece. Our study focused on the effect of the burnishing force on the surface quality and on the service properties (mechanical behavior, fatigue) of AISI 1010 steel hot-rolled plates. Experimental results assert that burnishing force not exceeding 300 N causes an increase in the ductility. In addition, results indicated that the effect of the burnishing force on the residual surface stress was greater in the direction of advance than in the cross-feed direction. Furthermore, the flat burnishing surfaces did not improve the fatigue strength of AISI 1010 steel flat specimens.

  8. Residual Stresses in LENS-Deposited AISI 410 Stainless Steel Plates

    SciTech Connect

    Wang, L; Felicellli, S D; Pratt, Phillip R

    2008-01-01

    The residual stress in thin plate components deposited by the laser engineered net shaping (LENS{reg_sign}) process was investigated experimentally and numerically. Neutron diffraction mapping was used to characterize the residual stress in LENS-deposited AISI 410 stainless steel thin wall plates. Using the commercial welding software SYSWELD, a thermo-mechanical three-dimensional finite element model was developed, which considers also the effect of metallurgical phase transformations. The model was employed to predict the temperature history and the residual stress field during the LENS process. Several simulations were performed with the geometry and process parameters that were used to build the experimental samples. The origin of the residual stress distribution is discussed based on the thermal histories of the samples, and the modeling results are compared with measurements obtained by neutron diffraction mapping.

  9. Effect of PTA Hardfaced Interlayer Thickness on Ballistic Performance of Shielded Metal Arc Welded Armor Steel Welds

    NASA Astrophysics Data System (ADS)

    Balakrishnan, M.; Balasubramanian, V.; Madhusudhan Reddy, G.

    2013-03-01

    Ballistic performance of armor steel welds is very poor due to the usage of low strength and low hardness austenitic stainless steel fillers, which are traditionally used to avoid hydrogen induced cracking. In the present investigation, an attempt has been made to study the effect of plasma transferred arc hardfaced interlayer thickness on ballistic performance of shielded metal arc welded armor steel weldments. The usefulness of austenitic stainless steel buttering layer on the armor grade quenched and tempered steel base metal was also considered in this study. Joints were fabricated using three different thickness (4, 5.5, and 7 mm) hardfaced middle layer by plasma transferred arc hardfacing process between the top and bottom layers of austenitic stainless steel using shielded metal arc welding process. Sandwiched joint, in addition with the buttering layer served the dual purpose of weld integrity and ballistic immunity due to the high hardness of hardfacing alloy and the energy absorbing capacity of soft backing weld deposits. This paper will provide some insight into the usefulness of austenitic stainless steel buttering layer on the weld integrity and plasma transferred arc hardfacing layer on ballistic performance enhancement of armor steel welds.

  10. Environmentally-controlled fracture of an overstrained A723 steel thick-walled cylinder

    NASA Astrophysics Data System (ADS)

    Underwood, J. H.; Olmstead, V. J.; Askew, J. C.; Kapusta, A. A.; Young, G. A.

    1992-08-01

    A through-wall, 1.7 m long crack grew suddenly from a notch in a 285 mm outer diameter (OD) of an A723 steel overstrained tube that was undergoing plating operations with no externally applied loads. The fracture mechanics tests and analyses and the fractography performed to characterize the cracking are described. The tube had a yield strength of 1200 MPa, fracture toughness of 150 MPavm, and a tensile residual stress at the OD of about 600 MPa. The composition was typical of an air-melt A723 steel, and the electropolishing bath, consisting of sulfuric and phosphoric acids, was held at 54 C. The bolt-loaded test for the threshold stress intensity factor for environmentally controlled cracking described by Wei and Novak was used here with two significant modifications. Some tests included only a notch with the radius matching that of the tube, and a new expression for K in terms of crack-mouth displacement was developed and used. Scanning electron microscope fractography and energy dispersive x ray spectra were used to identify crack mechanisms. Results of the study include: (1) a measured threshold of hydrogen stress cracking for the material/environment below 20 MPavm; (2) da/dt versus K behavior typical of classic environmental control; and (3) an improved K/v expression for the bolt-loaded specimen and associated criteria for determining plane-strain test conditions in relation to the Irwin plastic zone.

  11. A Fundamental Study on Detection of Defects in the Web Gap Region of Steel Plate Girder Bridges by the Plate Wave Ultrasonic Technique

    NASA Astrophysics Data System (ADS)

    Shirahata, H.; Greimann, L.; Wipf, T.; Phares, B.; Nakagawa, N.

    2004-02-01

    Applicability of the plate wave technique was investigated in this study to detect small defects in the web gap region of the steel plate girder. Torsion induced fatigue cracking is one of the most serious problems for steel bridges. As the conventional inspection method, visual inspection has been applied. However, this method is not always accurate. In addition, accessibility of the inspectors is also a serious problem. This study aims at the application of the plate wave ultrasonic testing to detect a fatigue crack in the web gap area and monitor its propagation. As the first step, the influence of a stiffener and detectability of one or more holes in the web gap were investigated.

  12. Manufacturing and Performance Assessment of Stamped, Laser Welded, and Nitrided FeCrV Stainless Steel Bipolar Plates for Proton Exchange Membrane Fuel Cells

    SciTech Connect

    Brady, Michael P; Abdelhamid, Mahmoud; Dadheech, G; Bradley, J; Toops, Todd J; Meyer III, Harry M; Tortorelli, Peter F

    2013-01-01

    A manufacturing and single-cell fuel cell performance study of stamped, laser welded, and gas nitrided ferritic stainless steel foils in an advanced automotive bipolar plate assembly design was performed. Two developmental foil compositions were studied: Fee20Cre4V and Fee23Cre4V wt.%. Foils 0.1 mm thick were stamped and then laser welded together to create single bipolar plate assemblies with cooling channels. The plates were then surface treated by pre-oxidation and nitridation in N2e4H2 based gas mixtures using either a conventional furnace or a short-cycle quartz lamp infrared heating system. Single-cell fuel cell testing was performed at 80 C for 500 h at 0.3 A/cm2 using 100% humidification and a 100%/40% humidification cycle that stresses the membrane and enhances release of the fluoride ion and promotes a more corrosive environment for the bipolar plates. Periodic high frequency resistance potential-current scans during the 500 h fuel cell test and posttest analysis of the membrane indicated no resistance increase of the plates and only trace levels of metal ion contamination.

  13. Application of the HHT Method to the Non-contact Thickness Measurement of an Axially Moving Thin Plate

    NASA Astrophysics Data System (ADS)

    Wu, Yangfang; Lu, Qianqian; Xia, Chunlin; Ding, Fan

    2016-06-01

    Non-contact thickness measuring systems can be found in a wide spectrum of technologies. In this paper, Hilbert-Huang transform method is used to analyze the real time signals of a measuring system which includes two round conveyor strings carrying a thin plate, a solar wafer as a sample under test. The vibrations of moving strings and the plate, which are sensitive to moving speed and initial tension in the string, are introduced briefly; the relevant analyses should be helpful for the system design. Using EMD-based time-domain filtering and complementary method, thickness variations and error bands are estimated for different cases. The results show that HHT method as an adaptive time-frequency method, should be potential in measurement engineering applications.

  14. Pressure Measurements in a PBX 9501 Gauged Acceptor When Impacted by a Steel Plate that is Accelerated by a Thermally Cooked Off PBX 9501 Charge

    SciTech Connect

    Forbes, J W; Garcia, F; Urtiew, P A; Vandersall, K S; Greenwood, D W; Tarver, C M

    2002-03-11

    Measuring the violence of a thermal explosion of a cased explosive is important for evaluating safety issues of explosive devices in fires. A sympathetic initiation scenario was studied here where a 9.0 cm diameter by 2.5 cm thick disc of PBX 9501 donor charge encased in a 304 stainless steel assembly was heated on top and bottom flat surfaces until it thermally exploded. The initial heating rate at the metal/explosive interface was 5 C per minute until it reaches 170 C; then this temperature is held for 35 minutes to allow temperature equilibration to within a few degrees throughout the explosive. The heating resumed at a rate of 1 C per minute until the PBX 9501 donor thermally exploded. A PBX 9501 acceptor charge with carbon resistor and manganin foil pressure gauges inserted at various depths was placed at a 10 cm standoff distance from the donor charge's top steel cover plate. Piezoelectric arrival time pins were placed in front of the acceptor surface to measure the velocity and shape of the impacting plate. The stainless steel cover plate of the donor charge had a nominal velocity of 0.55 {+-} 0.04 mm/{micro}s upon impact and was non-symmetrically warped. The impact of the tilted curved plate induced a three-dimensional compression wave into the acceptor. The rise times of the pressure waves were nominally 1.5 {micro}s with the closest carbon resistor gauges giving peak pressure of 10 kb that decayed to 3 kb for a wave run distance of 2.4 cm.

  15. Characterization and cytotoxic assessment of ballistic aerosol particulates for tungsten alloy penetrators into steel target plates.

    PubMed

    Machado, Brenda I; Murr, Lawrence E; Suro, Raquel M; Gaytan, Sara M; Ramirez, Diana A; Garza, Kristine M; Schuster, Brian E

    2010-09-01

    The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co) perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM) which included energy-dispersive (X-ray) spectrometry (EDS). Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549), a model for lung tissue, to particulates (especially nanoparticulates) collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate) mix has not yet allowed any particular chemical composition to be identified. PMID:20948926

  16. Characterization and Cytotoxic Assessment of Ballistic Aerosol Particulates for Tungsten Alloy Penetrators into Steel Target Plates

    PubMed Central

    Machado, Brenda I.; Murr, Lawrence E.; Suro, Raquel M.; Gaytan, Sara M.; Ramirez, Diana A.; Garza, Kristine M.; Schuster, Brian E.

    2010-01-01

    The nature and constituents of ballistic aerosol created by kinetic energy penetrator rods of tungsten heavy alloys (W-Fe-Ni and W-Fe-Co) perforating steel target plates was characterized by scanning and transmission electron microscopy. These aerosol regimes, which can occur in closed, armored military vehicle penetration, are of concern for potential health effects, especially as a consequence of being inhaled. In a controlled volume containing 10 equispaced steel target plates, particulates were systematically collected onto special filters. Filter collections were examined by scanning and transmission electron microscopy (SEM and TEM) which included energy-dispersive (X-ray) spectrometry (EDS). Dark-field TEM identified a significant nanoparticle concentration while EDS in the SEM identified the propensity of mass fraction particulates to consist of Fe and FeO, representing target erosion and formation of an accumulating debris field. Direct exposure of human epithelial cells (A549), a model for lung tissue, to particulates (especially nanoparticulates) collected on individual filters demonstrated induction of rapid and global cell death to the extent that production of inflammatory cytokines was entirely inhibited. These observations along with comparisons of a wide range of other nanoparticulate species exhibiting cell death in A549 culture may suggest severe human toxicity potential for inhaled ballistic aerosol, but the complexity of the aerosol (particulate) mix has not yet allowed any particular chemical composition to be identified. PMID:20948926

  17. Absorption of metals in mulloway (Argyrosomus japonicus) after ingesting nickel-plated carbon-steel hooks.

    PubMed

    McGrath, Shane P; Reichelt-Brushett, Amanda J; Butcher, Paul A; Cairns, Stuart C

    2014-08-01

    Previous research has alluded to the potential of metals being absorbed by fish after ingesting fishing hooks, which may have adverse effects on fish health and the organisms that consume them. Subsequently, this study aimed to quantify the potential of mulloway (Argyrosomus japonicus) to absorb metals during the decay of ingested nickel-plated carbon-steel hooks. Twenty-five treatment fish were allowed to ingest nickel-plated carbon-steel hooks during angling and then monitored with 25 controls (untreated fish) for up to 42 days for hook ejection and mortality. Blood, liver and muscle samples were collected from treatment, control and 14 wild-caught individuals to determine the concentrations of chromium, cobalt, copper, iron, manganese and nickel. The results showed that increased oxidation influenced hook ejection, and that hook-ingested fish had significantly elevated concentrations of nickel in their liver and blood, but not muscle. This research has shown that there is an avenue for metal absorption from ingested hooks. PMID:25016938

  18. Hypervelocity plate acceleration

    SciTech Connect

    Marsh, S.P.; Tan, T.H.

    1991-01-01

    Shock tubes have been used to accelerate 1.5-mm-thick stainless steel plates to high velocity while retaining their integrity. The fast shock tubes are 5.1-cm-diameter, 15.2-cm-long cylinders of PBX-9501 explosive containing a 1.1-cm-diameter cylindrical core of low-density polystyrene foam. The plates have been placed directly in contact with one face of the explosive system. Plane-wave detonation was initiated on the opposite face. A Mach disk was formed in the imploding styrofoam core, which provided the impulse required to accelerate the metal plate to high velocity. Parametric studies were made on this system to find the effect of varying plate metal, plate thickness, foam properties, and addition of a barrel. A maximum plate velocity of 9.0 km/s has been observed. 6 refs., 17 figs.

  19. Modeling Periodic Adiabatic Shear Bands Evolution in a 304L Stainless Steel Thick-Walled Cylinder

    NASA Astrophysics Data System (ADS)

    Liu, Mingtao; Hu, Haibo; Fan, Cheng; Tang, Tiegang

    2015-06-01

    The self-organization of multiple shear bands in a 304L stainless steel thick-walled cylinder (TWC) was numerically studied. The microstructures of material lead to the non-uniform distribution of local yield stress, which plays a key role in the formation of spontaneous shear localization. We introduced a probability factor satisfied Gauss distribution into the macroscopic constitutive relationship to describe the non-uniformity of local yield stress. Using the probability factor, the initiation and propagation of multiple shear bands in TWC were numerically replicated in our 2D FEM simulation. Experimental results in the literature indicate that the machined surface at the internal boundary of a 304L stainless steel cylinder provides a work-hardened layer (about 20 μm) which has significantly different microstructures from base material. The work-hardened layer leads to the phenomenon that most shear bands are in clockwise or counterclockwise direction. In our simulation, periodic oriented perturbations were applied to describe the grain orientation in the work-hardened layer, and the spiral pattern of shear bands was successfully replicated.

  20. A Study of the Influence of Thermomechanical Controlled Processing on the Microstructure of Bainite in High Strength Plate Steel

    NASA Astrophysics Data System (ADS)

    Liang, Xiaojun; DeArdo, Anthony J.

    2014-10-01

    Steels with compositions that are hot rolled and cooled to exhibit high strength and good toughness often require a bainitic microstructure. This is especially true for plate steels for linepipe applications where strengths in excess of 690 MPa (100 ksi) are needed in thicknesses between approximately 6 and 30 mm. To ensure adequate strength and toughness, the steels should have adequate hardenability (C. E. >0.50 and Pcm >0.20), and are thermomechanically controlled processed, i.e., controlled rolled, followed by interrupted direct quenching to below the Bs temperature of the pancaked austenite. Bainite formed in this way can be defined as a polyphase mixture comprised a matrix phase of bainitic ferrite plus a higher carbon second phase or micro-constituent which can be martensite, retained austenite, or cementite, depending on circumstances. This second feature is predominately martensite in IDQ steels. Unlike pearlite, where the ferrite and cementite form cooperatively at the same moving interface, the bainitic ferrite and MA form in sequence with falling temperature below the Bs temperature or with increasing isothermal holding time. Several studies have found that the mechanical properties may vary strongly for different types of bainite, i.e., different forms of bainitic ferrite and/or MA. Thermomechanical controlled processing (TMCP) has been shown to be an important way to control the microstructure and mechanical properties in low carbon, high strength steel. This is especially true in the case of bainite formation, where the complexity of the austenite-bainite transformation makes its control through disciplined processing especially important. In this study, a low carbon, high manganese steel containing niobium was investigated to better understand the effects of austenite conditioning and cooling rates on the bainitic phase transformation, i.e., the formation of bainitic ferrite plus MA. Specimens were compared after transformation from recrystallized

  1. Texture Study Across Thickness of API X70 Steel After Hot Deformation and Different Posttreatments

    NASA Astrophysics Data System (ADS)

    Masoumi, M.; Herculano, L. F. G.; Almeida, A. A.; Béreš, M.; de Abreu, H. F. G.

    2016-01-01

    In the present study, the texture heterogeneity across the thickness of API X70 steel subjected to hot deformation and different posttreatments was investigated. X-ray diffraction and electron backscattered diffraction were used to analyze crystallographic orientation and grain boundary distributions at the center and surface layers of specimens. The initial material was rolled at 1000°C to 67% reduction; then one deformed sample was cooled in air, and the others were quenched in water and finally tempered at 350°C and 700°C for 1 h. The shear strain generated by friction between rolls and strip induces heterogeneity across thickness. The results showed that in the center layer, the (001)[ bar{1}bar{1}0 ] texture dominated in all specimens, whereas the {110}//ND component was developed at the surface layer. Furthermore, a local misorientation histogram showed that the surface layer was subjected to a higher degree of deformation in comparison with the center layer due to additional shear deformation.

  2. Probing Formability Improvement of Ultra-thin Ferritic Stainless Steel Bipolar Plate of PEMFC in Non-conventional Forming Process

    NASA Astrophysics Data System (ADS)

    Bong, Hyuk Jong; Barlat, Frédéric; Lee, Myoung-Gyu

    2016-08-01

    Formability increase in non-conventional forming profiles programmed in the servo-press was investigated using finite element analysis. As an application, forming experiment on a 0.15-mm-thick ferritic stainless steel sheet for a bipolar plate, a primary component of a proton exchange membrane fuel cell, was conducted. Four different forming profiles were considered to investigate the effects of forming profiles on formability and shape accuracy. The four motions included conventional V motion, holding motion, W motion, and oscillating motion. Among the four motions, the holding motion, in which the slide was held for a certain period at the bottom dead point, led to the best formability. Finite element simulations were conducted to validate the experimental results and to probe the formability improvement in the non-conventional forming profiles. A creep model to address stress relaxation effect along with tool elastic recovery was implemented using a user-material subroutine, CREEP in ABAQUS finite element software. The stress relaxation and variable contact conditions during the holding and oscillating profiles were found to be the main mechanism of formability improvement.

  3. Probing Formability Improvement of Ultra-thin Ferritic Stainless Steel Bipolar Plate of PEMFC in Non-conventional Forming Process

    NASA Astrophysics Data System (ADS)

    Bong, Hyuk Jong; Barlat, Frédéric; Lee, Myoung-Gyu

    2016-05-01

    Formability increase in non-conventional forming profiles programmed in the servo-press was investigated using finite element analysis. As an application, forming experiment on a 0.15-mm-thick ferritic stainless steel sheet for a bipolar plate, a primary component of a proton exchange membrane fuel cell, was conducted. Four different forming profiles were considered to investigate the effects of forming profiles on formability and shape accuracy. The four motions included conventional V motion, holding motion, W motion, and oscillating motion. Among the four motions, the holding motion, in which the slide was held for a certain period at the bottom dead point, led to the best formability. Finite element simulations were conducted to validate the experimental results and to probe the formability improvement in the non-conventional forming profiles. A creep model to address stress relaxation effect along with tool elastic recovery was implemented using a user-material subroutine, CREEP in ABAQUS finite element software. The stress relaxation and variable contact conditions during the holding and oscillating profiles were found to be the main mechanism of formability improvement.

  4. Influence of Cu-Interlayer Thickness on Microstructures and Mechanical Properties of MIG-Welded Mg-Steel Joints

    NASA Astrophysics Data System (ADS)

    Wang, X. Y.; Sun, D. Q.; Sun, Y.

    2016-03-01

    The joining of AZ31B Mg alloy to Q235 steel was realized by metal inert-gas arc welding using Cu-interlayer. Microstructure characteristics and mechanical properties of Mg-steel joints with Cu-interlayer of different thicknesses were investigated. The results indicated that acceptable joints with sound appearance could be obtained by adjusting the thickness to the range of 0.1-0.2 mm. In particular, at the thickness of 0.15 mm, the average tensile strength reached a maximum of 190 MPa, representing a 79% joint efficiency relative to the Mg base metal. Further increasing the thickness would cause more formation of coarse and thick Mg-Cu eutectic structure and Mg-Al-Cu ternary phase, which resulted in the decrease of joint strength. Therefore, the best thickness of Cu-interlayer to obtain high strength of Mg-steel MIG-welded joint was in the range of 0.1-0.15 mm. The average microhardness reached the maximum value in the reaction layer because of the presence of FeAl intermetallic compounds.

  5. Stainless steel versus titanium volar multi-axial locking plates for fixation of distal radius fractures: a randomised clinical trial

    PubMed Central

    2014-01-01

    Background Distal radius fractures are among the most common fractures seen in the hospital emergency department. Of these, over 40% are considered unstable and require some form of fixation. In recent years with the advent of low profile plating, open reduction and internal fixation (ORIF) using volar plates has become the surgical treatment of choice in many hospitals. However, it is currently unknown which plating system has the lowest complication rate and/or superior clinical and radiological outcomes following surgery. Few studies have compared different types of plates, which may have various features, different plate and screw designs or may be manufactured from different materials (for example, stainless steel or titanium). This study will specifically investigate and compare the clinical and radiological outcomes and complication rates of two commonly used volar plating systems for fixation of distal radius fractures: one made from stainless steel (Trimed™ Volar Plate, Trimed™, California, USA) and the other made from titanium (Medartis® Aptus Volar Plate, Medartis®, Basel, Switzerland). The primary aim of this study is to determine if there is a difference on the Patient Reported Wrist Evaluation six months following ORIF using a volar plate for adult patients with a distal radius fracture. Methods/Design This study will implement a randomized prospective clinical trial study design evaluating the outcomes of two different types of volar plates: one plate manufactured from stainless steel (Trimed™ Volar Plate) and one plate manufactured from titanium (Medartis® Aptus Volar Plate). The surgery will be performed at a major trauma hospital in Brisbane, Australia. Outcome measures including function, adverse events, range of movement, strength, disability, radiological findings and health-related quality of life will be collected at 6 weeks, 3, 6, 12 and 24 months following surgery. A parallel economic analysis will also be performed. This

  6. Variation of crack-opening stresses in three-dimensions - Finite thickness plate

    NASA Technical Reports Server (NTRS)

    Chermahini, R. G.; Blom, A. F.

    1991-01-01

    A 3D elastic-plastic finite-element analysis is conducted to study crack-growth behavior of thin and thick center-cracked specimens under constant-amplitude loading conditions. The numerical analysis and the specimen configuration and loading are described for both the thin and thick conditions. Stabilized crack-opening stresses of interior and exterior regions are given as are the closure and opening profiles of the crack-surface plane after the tenth cycle. The effect of thickness is discussed with respect to the crack-opening stress levels and the plastic zones of the interior and exterior regions. A load-reduced-displacement technique allows the calculation of the crack-opening stresses at three locations on the crack surface plane. The constraint effect related to thickness gives a lower stabilized crack-opening stress level for the thick specimens.

  7. 76 FR 64896 - Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea: Extension of Time...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-10-19

    ... Review, 76 FR 17825 (March 31, 2011). The preliminary results of the review are currently due no later... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate From the Republic of Korea... administrative review of the antidumping duty order on certain cut-to-length carbon-quality steel plate from...

  8. Effect of Cut Quality on Hybrid Laser Arc Welding of Thick Section Steels

    NASA Astrophysics Data System (ADS)

    Farrokhi, F.; Nielsen, S. E.; Schmidt, R. H.; Pedersen, S. S.; Kristiansen, M.

    From an industrial point of view, in a laser cutting-welding production chain, it is of great importance to know the influence of the attainable laser cut quality on the subsequent hybrid laser arc welding process. Many studies have been carried out in the literature to obtain lower surface roughness values on the laser cut edge. However, in practice, the cost and reliability of the cutting process is crucial and it does not always comply with obtaining the highest surface quality. In this study, a number of experiments on 25 mm steel plates were carried out to evaluate the influence of cut surface quality on the final quality of the subsequent hybrid laser welded joints. The different cut surfaces were obtained by different industrial cutting methods including laser cutting, abrasive water cutting, plasma cutting, and milling. It was found that the mentioned cutting methods could be used as preparation processes for the subsequent hybrid laser arc welding. However, cut quality could determine the choice of process parameters of the following hybrid laser arc welding.

  9. Dynamic Fracture Initiation Toughness of ASTM A533, Grade B Steel Plate

    SciTech Connect

    Graham, S.M.; Link, R.E.

    1999-05-01

    The dynamic fracture toughness of an ASTM A533, Grade B steel plate was determined at several temperatures in the ductile-brittle transition region. Crack-tip loading rates ranged from approximately 10(sup3) to 10(sup5) MPa m/s. The fracture toughness was shown to decrease with increased loading rate. The dynamic fracture toughness was compared with results from previous investigations, and it was shown that the decrease in toughness due to increased loading rate at the highest test temperature was not as severe as reported in previous investigations. It was also shown that the reference temperature. T(sub0) was better index of the fracture toughness vs. temperature relationship than the nil-ductility temperature, RT(subNDT), for this material.

  10. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-06-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  11. A New XRD Method to Quantify Plate and Lath Martensites of Hardened Medium-Carbon Steel

    NASA Astrophysics Data System (ADS)

    Luo, Quanshun

    2016-04-01

    This paper introduces a new technique to separately measure the volume fraction and tetragonal ratio of co-existing lath and plate martensites in ultrahigh strength steel, and to calculate their different carbon contents. First, the two martensites are assumed to have body-centered tetragonal lattice structures of different tetragonal ratios. X-ray diffraction is then applied to obtain the overlapping {200} diffraction peak, which is subsequently separated as four sub-peaks using a self-made multiple Gaussian peak-fitting method to allow the measurement of the individual lattice parameters c and a. Finally, a modified equation is applied to calculate the carbon contents from the obtained tetragonal ratios. The new technique is then applied to investigate the effect of subsequent tempering on the decarbonization of the as-quenched martensites.

  12. Coating thickness affects surface stress measurement of brush electro-plating nickel coating using Rayleigh wave approach.

    PubMed

    Liu, Bin; Dong, Shiyun; Xu, Binshi; He, Peng

    2012-09-01

    A surface ultrasonic wave approach was presented for measuring surface stress of brush electro-plating nickel coating specimen, and the influence of coating thickness on surface stress measurement was discussed. In this research, two Rayleigh wave transducers with 5MHz frequency were employed to collect Rayleigh wave signals of coating specimen with different static tensile stresses and different coating thickness. The difference in time of flight between two Rayleigh wave signals was determined based on normalized cross correlation function. The influence of stress on propagation velocity of Rayleigh wave and the relationship between the difference in time of flight and tensile stress that corresponded to different coating thickness were discussed. Results indicate that inhomogeneous deformation of coating affects the relationship between the difference in time of flight and tensile stress, velocity of Rayleigh wave propagating in coating specimen increases with coating thickness increasing, and the variation rate reduces of difference in time of flight with tensile stress increasing as coating thickness increases. PMID:22534060

  13. Stress corrosion evaluation of HP 9Ni-4Co-0. 30C steel plate welds

    SciTech Connect

    Torres, P.D.

    1993-05-01

    A stress corrosion cracking (SCC) investigation was conducted on HP 9Ni-4Co-0.30C steel plate welds (welded by using straight polarity plasma arc and HP 9Ni-4Co-0.20C weld wire) since this material is being considered for use in the Advanced Solid Rocket Motor (ASRM) program. Prior to the welding, the material was double tempered at 538 C (1,000 F). After welding, only part of the material was stress relieved at 510 C (950 F) for 3 h. Round tensile specimens obtained from nonstress-relieved material were tested in 100-percent relative humidity at 38 C (100 F), in 3.5-percent NaCl alternate immersion, and in 5-percent salt spray at 35 C (95 F). Specimens obtained from stress-relieved material were tested in alternate immersion. The stress levels were 50, 75, and 90 percent of the corresponding 0.2-percent yield strength (YS). All the nonstress-relieved specimens exposed to salt spray and alternate immersion failed. Stress-relieved specimens (exposed to alternate immersion) failed at 75 and 90 percent of YS. No failures occurred at 50 percent of YS in the stress-relieved specimens which indicates a beneficial effect of the stress relief on the SCC resistance of these welds. The stress relief also had a positive effect on the mechanical properties of the welds (the most important being an increase of 21 percent on the YS). Under the conditions of these tests, the straight polarity plasma arc welded HP 9Ni4Co-0.30C steel plate was found highly susceptible to SCC in the nonstress-relieved condition. This susceptibility to SCC was reduced by stress relieving.

  14. Stress corrosion evaluation of HP 9Ni-4Co-0.30C steel plate welds

    NASA Technical Reports Server (NTRS)

    Torres, Pablo D.

    1993-01-01

    A stress corrosion cracking (SCC) investigation was conducted on HP 9Ni-4Co-0.30C steel plate welds (welded by using straight polarity plasma arc and HP 9Ni-4Co-0.20C weld wire) since this material is being considered for use in the Advanced Solid Rocket Motor (ASRM) program. Prior to the welding, the material was double tempered at 538 C (1,000 F). After welding, only part of the material was stress relieved at 510 C (950 F) for 3 h. Round tensile specimens obtained from nonstress-relieved material were tested in 100-percent relative humidity at 38 C (100 F), in 3.5-percent NaCl alternate immersion, and in 5-percent salt spray at 35 C (95 F). Specimens obtained from stress-relieved material were tested in alternate immersion. The stress levels were 50, 75, and 90 percent of the corresponding 0.2-percent yield strength (YS). All the nonstress-relieved specimens exposed to salt spray and alternate immersion failed. Stress-relieved specimens (exposed to alternate immersion) failed at 75 and 90 percent of YS. No failures occurred at 50 percent of YS in the stress-relieved specimens which indicates a beneficial effect of the stress relief on the SCC resistance of these welds. The stress relief also had a positive effect on the mechanical properties of the welds (the most important being an increase of 21 percent on the YS). Under the conditions of these tests, the straight polarity plasma are welded HP 9Ni4Co-0.30C steel plate was found highly susceptible to SCC in the nonstress-relieved condition. This susceptibility to SCC was reduced by stress relieving.

  15. 78 FR 30271 - Stainless Steel Plate in Coils From Belgium, South Africa, and Taiwan: Notice of Court Decision...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-05-22

    ... Orders: Stainless Steel Plate in Coils from Belgium, Italy and South Africa, 64 FR 25288 (May 11, 1999... Korea, South Africa, and Taiwan, 64 FR 27756 (May 21, 1999); Notice of Amended Antidumping Duty Orders..., and Taiwan, 68 FR 11520 (March 11, 2003); and Notice of Amended Countervailing Duty Orders;...

  16. 75 FR 81966 - Stainless Steel Plate in Coils From Belgium: Extension of Time Limit for Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-12-29

    ... Countervailing Duty Administrative Reviews and Requests for Revocation in Part, 75 FR 37759, 37763 (June 30, 2010... International Trade Administration Stainless Steel Plate in Coils From Belgium: Extension of Time Limit for.... Statutory Time Limits Section 751(a)(3)(A) of the Tariff Act of 1930, as amended (``the Act''), requires...

  17. 75 FR 21241 - Certain Cut-to-Length Carbon Steel Plate from the People's Republic of China: Initiation of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-04-23

    ...; Termination of Suspension Agreement and Notice of Antidumping Duty Order, 68 FR 60081 (October 21, 2003... Stemcor was importing steel plate from PRC producers containing small amounts of boron resulting in the... Republic of China, 74 FR 40565 (August 12, 2009). Moreover, Domestic Producers argue that there is...

  18. 75 FR 67346 - Stainless Steel Plate in Coils from South Korea: Correction to Final Results of the Expedited...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-02

    ... International Trade Administration Stainless Steel Plate in Coils from South Korea: Correction to Final Results... Co., Ltd. (POSCO), as well as the ``all others'' rate for South Korea. Specifically, the weighted-average margin for POSCO and the ``all others'' rate for South Korea, listed as 16.26 percent, should...

  19. 76 FR 56797 - Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea; Revised...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-09-14

    ... for the conduct of the subject five-year reviews (76 FR 22725, April 22, 2011). Due to scheduling... From the Federal Register Online via the Government Publishing Office INTERNATIONAL TRADE COMMISSION Cut-to-Length Carbon-Quality Steel Plate From India, Indonesia, Italy, Japan, and Korea;...

  20. 76 FR 25666 - Stainless Steel Plate in Coils from Belgium: Final Results of Full Sunset Review and Revocation...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-05-05

    ... Initiation of Five-Year (``Sunset'') Review, 75 FR 30777 (June 2, 2010). ] Within the deadline specified in... From Belgium: Preliminary Results of Full Sunset Review, 75 FR 81217, 81218 (December 27, 2010... Duty Orders on Certain Stainless Steel Plate in Coils From Belgium, Italy, and South Africa, 70...

  1. 75 FR 67108 - Cut-To-Length Carbon Steel Plate From India, Indonesia, Italy, Japan, and Korea

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-11-01

    ... orders on imports of CTL carbon steel plate from India, Indonesia, Italy, and Korea (65 FR 6587) and..., subparts A, D, E, and F (19 CFR part 207), as most recently amended at 74 FR 2847 (January 16, 2009). \\1... (65 FR 6585). Following five- year reviews by Commerce and the Commission, effective December 6,...

  2. 76 FR 45511 - Stainless Steel Plate in Coils From Belgium: Notice of Initiation of Antidumping Duty Changed...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2011-07-29

    ... Reviews and Request for Revocation in Part 76 FR 37781 (June 28, 2011).\\2\\ \\1\\ See Antidumping Duty Orders..., and Taiwan, 64 FR 27756 (May 21, 1999); Notice of Amended Antidumping Duty Orders; Certain Stainless Steel Plate in Coils From Belgium, Canada, Italy, the Republic of Korea, South Africa, and Taiwan, 68...

  3. 78 FR 19734 - Diffusion-Annealed, Nickel-Plated Steel Flat-Rolled Products From Japan; Institution of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-04-02

    .... Please consult the Commission's rules, as amended, 76 FR 61937 (Oct. 6, 2011) and the Commission's Handbook on Filing Procedures, 76 FR 62092 (Oct. 6, 2011), available on the Commission's Web site at http... COMMISSION Diffusion-Annealed, Nickel-Plated Steel Flat-Rolled Products From Japan; Institution...

  4. Standard specification for pressure vessel plates, alloy steel, quenched-and-tempered, chromium-molybdenum, and chromium-molybdenum-vanadium. ASTM standard

    SciTech Connect

    1995-08-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel, and Related Alloys and is the responsibility of Subcommittee A01.11 on Steel Plates for Boiler and Pressure Vessels. Current edition approved Jun. 15, 1995. Published August 1995. Originally published as A 542-65. Last previous edition A 542/A 542M-93.

  5. Experimental Fatigue Study of Composite Patch Repaired Steel Plates with Cracks

    NASA Astrophysics Data System (ADS)

    Karatzas, Vasileios A.; Kotsidis, Elias A.; Tsouvalis, Nicholas G.

    2015-10-01

    Cracks are among the most commonly encountered defects in metallic structures operating at sea. Composite patch repairing is a repair method which is gaining popularity as it counters most of the problems faced by conventional renewal repairs. Extensive studies can be found in the literature addressing the efficiency of this novel repair method using techniques which meet higher performance and monitoring standards than these commonly found in naval applications. In this work the efficiency of practices widely used in the ship repair industry for the implementation of composite patch repairing is addressed. To this end, steel plates repaired with composite patches were tested under fatigue loading. The composite patches consisted of carbon fibers in epoxy matrix and were directly laminated to the steel surface using the vacuum infusion method. Two different surface preparation methods, namely grit-blasting and mechanical treatment with the use of a needle gun were studied. In addition, in order to account for the harsh environmental conditions during the operating life of the structure and to study its effect on the repair, two different aging scenarios were considered. Non-destructive evaluation of the patches was performed so as to assess the quality of the repair, and the evolution of debonding during testing.

  6. Investigation of a fatigue failure in a stainless steel femoral plate.

    PubMed

    Marcomini, J B; Baptista, C A R P; Pascon, J P; Teixeira, R L; Reis, F P

    2014-10-01

    Surgical implants are exposed to severe working conditions and therefore a wide range of failure mechanisms may occur, including fatigue, corrosion, wear, fretting and combinations of them. The mechanical failures of metallic implants may also be influenced by several other factors, including the design, material, manufacturing, installation, postoperative complications and misuse. An 83-year-old patient suffered an oblique femoral shaft fracture due to a fall at home. A stainless steel locking compression plate (LCP) employed in the fracture reduction failed after four months and was sent back to the producer. A second LCP of the same type was implanted and also failed after six months. A failure analysis of the second femoral LCP is performed in this paper. The results demonstrate that poor material quality was decisive to the failure. The chemical analysis revealed a high P content in the steel, which is not in accordance to the standards. A combination of factors lead to LCP fracture and these include: brittle crack initiation due to phosphorus, segregation at grain boundaries, crack propagation due to cyclic loading and final fast fracture favored by the loss of ductility due to cold work. PMID:25023519

  7. An approximate semi-analytical method for prediction of interlaminar shear stresses in an arbitrarily laminated thick plate

    NASA Technical Reports Server (NTRS)

    Chaudhuri, Reaz A.; Seide, Paul

    1987-01-01

    An approximate semianalytical method for determination of interlaminar shear stress distribution through the thickness of an arbitrarily laminated thick plate has been presented. The method is based on the assumptions of transverse inextensibility and layerwise constant shear angle theory (LCST) and utilizes an assumed quadratic displacement potential energy based finite element method (FEM). Centroid of the triangular surface has been proved from a rigorous mathematical point of view (Aubin-Nitsche theory), to be the point of exceptional accuracy for the interlaminar shear stresses. Numerical results indicate close agreement with the available three-dimensional elasticity theory solutions. A comparison between the present theory and that due to an assumed stress hybrid FEM suggest that the (normal) traction-free-edge condition is not satisfied in the latter approach. Furthermore, the present paper is the first to present the results for interlaminar shear stresses in a two-layer thick square plate of balanced unsymmetric angle-ply construction. A comparison with the recently proposed Equilibrium Method (EM) indicates the superiority of the present method, because the latter assures faster convergence as well as simultaneous vanishing of the transverse shear stresses on both of the exposed surfaces of the laminate. Superiority of the present method over the EM, in the case of a symmetric laminate, is limited to faster convergence alone. It has also been demonstrated that the combination of the present method and the reduced (quadratic order) numerical integration scheme yields convergence of the interlaminar shear stresses almost as rapidly as that of the nodal displacements, in the case of a thin plate.

  8. How do changes to plate thickness, length, and face-connectivity affect femoral cancellous bone's density and surface area? An investigation using regular cellular models.

    PubMed

    Anderson, I A; Carman, J B

    2000-03-01

    Models of regular cellular-solids representing femoral head 'medial group' bone were used to (1) compare thickness data for plate-like and beam-like structures at realistic surface areas and densities; (2) test the validity of a standard formula for trabecular thickness (Tb.Th); and (3) study how systematic changes in cancellous bone thicknesses, spacing, and face-connectivity affect relative density and surface area. Models of different face-connectivities, produced by plate removal from the unit cell, were fitted to bone density and surface area data. The medial group bone was anisotropic: the supero-inferior (SI) direction was the principal direction for bone plate alignment and the plane normal to this had the largest number of bone/void intersections per unit line length (P(I)). A comparison of boundary perimeter per unit area data, in planes normal to SI, with surface area data placed the medial group bone between prismatic structures in which walls are parallel to one principal direction and isotropic structures. Selective removal of plates from a closed-cell model produced a similar result. For the same relative density and surface-area, plate-like models had significantly thinner cross-sections than beam-like models. The formula for Tb.Th produced overestimates of model plate thickness by up to 20% at realistic femoral cancellous densities. Trends in data on surface area to volume ratio and density observed on sampled medial group bone could be simulated by plate thickness changes on models of intermediate face-connectivity (approximately 1.5) or by plate removal from models with relatively thick and short (low aspect-ratio) plates. The latter mechanism is unrealistic for it resulted in beam-like structures at low 'medial group' densities, an architecture unlike the predominantly plate-like bone in the sample. PMID:10673116

  9. Scattering of the Fundamental Shear Horizontal Mode by Part-Thickness Surface-Breaking Cracks in AN Isotropic Plate

    NASA Astrophysics Data System (ADS)

    Rajagopal, P.; Lowe, M. J. S.

    2008-02-01

    The interaction of the fundamental shear horizontal (SH0) mode with cracks in isotropic plates in the context of array imaging using ultrasonic guided waves is a subject of continued interest to the authors. Previous work [1-3] in this regard has illuminated different aspects of the scattering of circular crested SH0 waves from through-cracks. In this paper, the relationship between the scattering from part- and through-thickness cracks is explored. First a framework for such a relationship is proposed, in which the scattering from part- and through-thickness cracks are related by a suitable correction factor. The limits of the model are then tested using results from FE simulations of the problem for different configurations.

  10. Simplified model for oblique penetration of long-rod into plates of finite thickness

    NASA Astrophysics Data System (ADS)

    Zhao, Guozhi

    A simplified calculation model describes the penetration phenomena of ricochet, embedment and perforation for long-rod penetrators impacting into homogeneous plates at various angles, and gives the profiles of craters and the bulge on the back of targets. The striking velocity range is from 900m/s to 1800m/s. The calculations for the model conform relatively well to test results.

  11. An investigation of the typical corrosion parameters used to test polymer electrolyte fuel cell bipolar plate coatings, with titanium nitride coated stainless steel as a case study

    NASA Astrophysics Data System (ADS)

    Orsi, A.; Kongstein, O. E.; Hamilton, P. J.; Oedegaard, A.; Svenum, I. H.; Cooke, K.

    2015-07-01

    Stainless steel bipolar plates (BPP) for polymer electrolyte membrane fuel cells (PEMFCs) have good manufacturability, durability and low costs, but inadequate corrosion resistance and elevated interfacial contact resistance (ICR) in the fuel cell environment. Thin film coatings of titanium nitride (TiN) of 1 μm in thickness, were deposited by means of physical vapour deposition (PVD) process on to stainless steel (SS) 316L substrates and were evaluated, in a series of tests, for their level of corrosion protection and ICR. In the ex-situ corrosion tests, variables such as applied potential, experimental duration and pH of the sulphate electrolyte at 80 °C were altered. The ICR values were found to increase after exposure to greater applied potentials and electrolytes of a higher pH. In terms of experimental duration, the ICR increased most rapidly at the beginning of each experiment. It was also found that the oxidation of TiN was accelerated after exposure to electrolytes of a higher pH. When coated BPPs were incorporated into an accelerated fuel cell test, the degradation of the fuel cell cathode resembled the plates that were tested at the highest anodic potential (1.4 VSHE).

  12. Mechanical Properties of Laser Heat Treated 6 mm Thick UHSS-Steel

    SciTech Connect

    Jaervenpaeae, Antti; Maentyjaervi, Kari; Maeaettae, Antti; Hietala, Mikko; Merklein, Marion; Karjalainen, Jussi

    2011-05-04

    In this work abrasion resistant (AR) steel with a sheet thickness of 6 mm was heat treated by a 4 kW Nd:YAG and a 4 kW Yb:Yag-laser, followed by self-quenching. In the delivered condition, test material blank (B27S) is water quenched from 920 deg. C. In this condition, fully martensitic microstructure provides excellent hardness of over 500 HB. The test material is referred to AR500 from now onwards. Laser heat treatment was carried out only on top surface of the AR500 sheet: the achieved maximum temperature in the cross-section varies as a function of the depth. Consequently, the microstructure and mechanical properties differ between the surfaces and the centre of the cross-section (layered microstructure). For better understanding, all layers were tested in tensile tests. For a wide heat treatment track, the laser beam was moved by scanning. Temperatures were measured using thermographic camera and thermocouples. Laser heat treated AR500 samples were tested in hardness tests and by air bending using a press brake machine. Microstructures were studied using a light microscope and FE-SEM/SEM-EBSD. At least three kind of microstructure layers were observed: 1) Dual-Phase ferritic/martensitic (T = A{sub C1}-A{sub C3}), 2) ferritic (T{approx}A{sub C3}) and 3) bainitic/martensitic (T>A{sub C3}).

  13. Mechanical Properties of Laser Heat Treated 6 mm Thick UHSS-Steel

    NASA Astrophysics Data System (ADS)

    Järvenpää, Antti; Mäntyjärvi, Kari; Merklein, Marion; määttä, Antti; Hietala, Mikko; Karjalainen, Jussi

    2011-05-01

    In this work abrasion resistant (AR) steel with a sheet thickness of 6 mm was heat treated by a 4 kW Nd:YAG and a 4 kW Yb:Yag-laser, followed by self-quenching. In the delivered condition, test material blank (B27S) is water quenched from 920° C. In this condition, fully martensitic microstructure provides excellent hardness of over 500 HB. The test material is referred to AR500 from now onwards. Laser heat treatment was carried out only on top surface of the AR500 sheet: the achieved maximum temperature in the cross-section varies as a function of the depth. Consequently, the microstructure and mechanical properties differ between the surfaces and the centre of the cross-section (layered microstructure). For better understanding, all layers were tested in tensile tests. For a wide heat treatment track, the laser beam was moved by scanning. Temperatures were measured using thermographic camera and thermocouples. Laser heat treated AR500 samples were tested in hardness tests and by air bending using a press brake machine. Microstructures were studied using a light microscope and FE-SEM/SEM-EBSD. At least three kind of microstructure layers were observed: 1) Dual-Phase ferritic/martensitic (T = AC1-AC3), 2) ferritic (T˜AC3) and 3) bainitic/martensitic (T>AC3).

  14. Surface characteristic of chemically converted graphene coated low carbon steel by electro spray coating method for polymer electrolyte membrane fuel cell bipolar plate.

    PubMed

    Kim, Jungsoo; Kim, Yang Do; Nam, Dae Geun

    2013-05-01

    Graphene was coated on low carbon steel (SS400) by electro spray coating method to improve its properties of corrosion resistance and contact resistance. Exfoliated graphite was made of the graphite by chemical treatment (Chemically Converted Graphene, CCG). CCG is distributed using dispersing agent, and low carbon steel was coated with diffuse graphene solution by electro spray coating method. The structure of the CCG was analyzed using XRD and the coating layer of surface was analyzed using SEM. Analysis showed that multi-layered graphite structure was destroyed and it was transformed in to fine layers graphene structure. And the result of SEM analysis on the surface and the cross section, graphene layer was uniformly formed with 3-5 microm thickness on the surface of substrate. Corrosion resistance test was applied in the corrosive solution which is similar to the polymer electrolyte membrane fuel cell (PEMFC) stack inside. And interfacial contact resistance (ICR) test was measured to simulate the internal operating conditions of PEMFC stack. As a result of measuring corrosion resistance and contact resistance, it could be confirmed that low carbon steel coated with CCG was revealed to be more effective in terms of its applicability as PEMFC bipolar plate. PMID:23858864

  15. Solderability study of 63Sn-37Pb on zinc-plated and cadmium-plated stainless steel for the MC4636 lightning arrestor connector.

    SciTech Connect

    Lopez, Edwin Paul; Vianco, Paul Thomas; Rejent, Jerome Andrew; Martin, Joseph J.

    2004-06-01

    Cadmium plating on metal surfaces is commonly used for corrosion protection and to achieve good solderability on the 304L stainless steel shell of the MC4636 lightning arrestor connector (LAC) for the W76-1 system. This study examined the use of zinc as a potential substitute for the cadmium protective surface finish. Tests were performed with an R and RMA flux and test temperatures of 230 C, 245 C, and 260 C. Contact angle, {theta}{sub c}, served as the generalized solderability metric. The wetting rate and wetting time parameters were also collected. The solderability ({theta}{sub c}) of the Erie Plating Cd/Ni coatings was better than that of similar Amphenol coatings. Although the {theta}{sub c} data indicated that both Cd/Ni platings would provide adequate solderability, the wetting rate and wetting time data showed the Amphenol coatings to have better performance. The Zn/Ni coatings exhibited non-wetting under all flux and temperature conditions. Based on the results of these tests, it has been demonstrated that zinc plating is not a viable alternate to cadmium plating for the LAC connectors.

  16. Thermochemical Analysis of Phases Formed at the Interface of a Mg alloy-Ni-plated Steel Joint during Laser Brazing

    NASA Astrophysics Data System (ADS)

    Nasiri, Ali M.; Chartrand, Patrice; Weckman, David C.; Zhou, Norman Y.

    2013-04-01

    The thermodynamic stability of precipitated phases at the steel-Ni-Mg alloy interface during laser brazing of Ni-plated steel to AZ31B magnesium sheet using AZ92 magnesium alloy filler wire has been evaluated using FactSage thermochemical software. Assuming local chemical equilibrium at the interface, the chemical activity-temperature-composition relationships of intermetallic compounds that might form in the steel-Ni interlayer-AZ92 magnesium alloy system in the temperature range of 873 K to 1373 K (600 °C to 1100 °C) were estimated using the Equilib module of FactSage. The results provided better understanding of the phases that might form at the interface of the dissimilar metal joints during the laser brazing process. The addition of a Ni interlayer between the steel and the Mg brazing alloy was predicted to result in the formation of the AlNi, Mg2Ni, and Al3Ni2 intermetallic compounds at the interface, depending on the local maximum temperature. This was confirmed experimentally by laser brazing of Ni electro-plated steel to AZ31B-H24 magnesium alloy using AZ92 magnesium alloy filler wire. As predicted, the formation of just AlNi and Mg2Ni from a monotectic and eutectic reaction, respectively, was observed near the interface.

  17. Fabrication of thick multilayered steel structure using A516 Grade 70 by multipass friction stir welding †

    DOE PAGESBeta

    Lim, Y. C.; Sanderson, S.; Mahoney, M.; Wang, Y.; Chen, J.; David, S. A.; Feng, Z.

    2016-04-06

    Here, we fabricated a thick-sectioned multilayered steel structure by multipass friction stir welding on A516 Grade 70 steel. Tensile strength of the multilayered samples was comparable to that of the base metal. Failure was located in the base metal when a defect-free sample was tested. Charpy impact toughness was higher in the stir zone and heat affected zone than in the base metal. For higher microhardness values were found in the stir zone and heat affected zone than the base metal due to grain refinement and modification of the microstructures. As a result, improved mechanical properties compared to the basemore » metal were found in the weld zones of friction stir welded A516 Grade 70 steel.« less

  18. Thermal characterization of austenite stainless steel (304) and CNT films of varying thickness using micropipette thermal sensors

    NASA Astrophysics Data System (ADS)

    Dangol, Ashesh

    Thermal transport behavior of austenite stainless steel stripe (304) and the carbon nano-tubes (CNTs) films of varying thickness are studied using a micropipette thermal sensor. Micropipette sensors of various tip sizes were fabricated and tested for the sensitivity and reliability. The sensitivity deviated by 0.11 for a batch of pipette coated under same physical vapor deposition (PVD) setting without being affected by a tip size. Annealing, rubber coating and the vertical landing test of the pipette sensor proved to be promising in increasing the reliability and durability of the pipette sensors. A micro stripe (80microm x 6microm x 0.6microm) of stainless steel, fabricated using focused ion beam (FIB) machining, was characterized whose thermal conductivity was determined to be 14.9 W/m-K at room temperature. Similarly, the thermal characterization of CNT films showed the decreasing tendency in the thermal transport behavior with the increase in the film thickness.

  19. Recommendations for protecting against failure by brittle fracture: Category II and III ferritic steel shipping containers with wall thickness greater than four inches

    SciTech Connect

    Schwartz, M.W.; Fischer, L.E.

    1996-08-01

    This report provides criteria for selecting ferritic steels that would prevent brittle fracture in Category II and III shipping containers with wall thickness greater than 4 inches. These methods are extensions of those previously used for Category II and III containers less than 4 inches thick and Category I containers more than 4 inches thick.

  20. Pre-oxidized and nitrided stainless steel alloy foil for proton exchange membrane fuel cell bipolar plates. Part 2: Single-cell fuel cell evaluation of stamped plates

    NASA Astrophysics Data System (ADS)

    Toops, Todd J.; Brady, Michael P.; Tortorelli, Peter F.; Pihl, Josh A.; Estevez, Francisco; Connors, Daniel; Garzon, Fernando; Rockward, Tommy; Gervasio, Don; Mylan, William; Kosaraju, Sree Harsha

    Thermal (gas) nitridation of stainless steel alloys can yield low interfacial contact resistance (ICR), electrically conductive and corrosion-resistant nitride containing surface layers (Cr 2N, CrN, TiN, V 2N, VN, etc.) of interest for fuel cells, batteries, and sensors. This paper presents results of proton exchange membrane (PEM) single-cell fuel cell studies of stamped and pre-oxidized/nitrided developmental Fe-20Cr-4V weight percent (wt.%) and commercial type 2205 stainless steel alloy foils. The single-cell fuel cell behavior of the stamped and pre-oxidized/nitrided material was compared to as-stamped (no surface treatment) 904L, 2205, and Fe-20Cr-4V stainless steel alloy foils and machined graphite of similar flow field design. The best fuel cell behavior among the alloys was exhibited by the pre-oxidized/nitrided Fe-20Cr-4V, which exhibited ∼5-20% better peak power output than untreated Fe-20Cr-4V, 2205, and 904L metal stampings. Durability was assessed for pre-oxidized/nitrided Fe-20Cr-4V, 904L metal, and graphite plates by 1000+ h of cyclic single-cell fuel cell testing. All three materials showed good durability with no significant degradation in cell power output. Post-test analysis indicated no metal ion contamination of the membrane electrode assemblies (MEAs) occurred with the pre-oxidized and nitrided Fe-20Cr-4V or graphite plates, and only a minor amount of contamination with the 904L plates.

  1. Development of a System to Measure Austenite Grain Size of Plate Steel Using Laser-Based Ultrasonics

    SciTech Connect

    Lim, C. S.; Hong, S. T.; Yi, J. K.; Choi, S. G.; Oh, K. J.; Nagata, Y.; Yamada, H.; Hamada, N.

    2007-03-21

    A measurement system for austenite grain size of plate steel using laser-based ultrasonics has been developed. At first, the relationship between the ultrasonic attenuation coefficients using longitudinal waves and austenite grain size of samples was investigated in the laboratory experiments. According to the experimental results, the ultrasonic attenuation coefficients showed a good correlation with actual austenite grain sizes. For the next step, the system was installed in a hot rolling pilot plant of plate steel, and it was verified that the austenite grain size could be measured even in the environment of a hot rolling pilot plant. In the experiments, it was also confirmed that the fiber delivery system could deliver Nd:YAG laser beam of 810 mJ/pulse and ultrasonic signals could be obtained successfully.

  2. PZT-induced Lamb waves and pattern recognitions for on-line health monitoring of jointed steel plates

    NASA Astrophysics Data System (ADS)

    Park, Seung-Hee; Yun, Chung-Bang; Roh, Yongrae

    2005-05-01

    This paper presents a non-destructive evaluation (NDE) technique for detecting damages on a jointed steel plate on the basis of the time of flight and wavelet coefficient, obtained from wavelet transforms of Lamb wave signals. Probabilistic neural networks (PNNs) and support vector machines (SVMs), which are tools for pattern classification problems, were applied to the damage estimation. Two kinds of damages were artificially introduced by loosening bolts located in the path of the Lamb waves and those out of the path. The damage cases were used for the establishment of the optimal decision boundaries which divide each damage class"s region from the intact class. In this study, the applicability of the PNNs and SVMs was investigated for the damages in and out of the Lamb wave path. It has been found that the present methods are very efficient in detecting the damages simulated by loose bolts on the jointed steel plate.

  3. Properties of graphite-stainless steel composite in bipolar plates in simulated anode and cathode environments of PEM fuel cells

    NASA Astrophysics Data System (ADS)

    Włodarczyk, Renata

    2014-09-01

    The use of a graphite-stainless steel composite as bipolar plates (BP) in polymer electrolyte membrane fuel cells (PEMFCs) has been evaluated. The study covers measurements of mechanical properties, microstructural examination, analysis of surface profile, wettability, porosity and corrosion resistance of the composite. The corrosion properties of the composite were examined in 0.1 mol·dm-3 H2SO4 + 2 ppm F- saturated with H2 or with O2 and in solutions with different pH: in Na2SO4+ 2 ppm F- (pH = 1.00, 3.00, 5.00) at 80 °C. The performed tests indicate that the graphite modified with stainless steel can be a good choice to be used as a bipolar plate in PEM fuel cells.

  4. Effects of model coal tar components on adhesion strength of polyurethane coating on steel plate

    SciTech Connect

    Yokoyama, N.; Fujino, K.

    2005-04-15

    In order to study the effects of coal tar components on the adhesion strength of a heavy duty anticorrosive coating formed with tar-urethane resin oil on a steel plate, polyurethane coatings that were compounded with 15 kinds of polycyclic aromatic compounds as model coal tar components were prepared. In the model coal tar, components, naphthalene, quinoline, 2-naphthol, and phenanthrene showed good compatibility with polyurethane. To test their heavy duty anticorrosive properties, tensile adhesion strength of the cured coatings prepared with the compatible model coal tar components was measured, and the change in tensile adhesion strength as a function of time during salt-water spray treatment was measured. We found that the systems compounded with naphthalene, 2-naphthol, and phenanthrene showed good properties in an ordinary state for adhesion strength. However, only the system with 2-naphthol was found to have good properties in the change of tensile adhesion strength as a function or time during salt-water spray treatment. The curing time of the system with 2-naphthol was slower than that or the others, i.e., we found an inverse proportion between curing speed and adhesion durability. We also measured the dynamic viscoelasticity of cured coatings.

  5. Electrochemical behaviour and surface conductivity of niobium carbide-modified austenitic stainless steel bipolar plate

    NASA Astrophysics Data System (ADS)

    Wang, Lixia; Sun, Juncai; Kang, Bin; Li, Song; Ji, Shijun; Wen, Zhongsheng; Wang, Xiaochun

    2014-01-01

    A niobium carbide diffusion layer with a cubic NbC phase surface layer (∼6 μm) and a Nb and C diffusion subsurface layer (∼1 μm) is fabricated on the surface of AISI 304 stainless steel (304 SS) bipolar plate in a proton exchange membrane fuel cell (PEMFC) using plasma surface diffusion alloying. The electrochemical behaviour of the niobium carbide diffusion-modified 304 SS (Nb-C 304 SS) is investigated in simulated PEMFC environments (0.5 M H2SO4 and 2 ppm HF solution at 80 °C). Potentiodynamic, potentiostatic polarisation and electrochemical impedance spectroscopy measurements reveal that the niobium carbide diffusion layer considerably improves the corrosion resistance of 304 SS compared with untreated samples. The corrosion current density of Nb-C 304 SS is maintained at 0.058 μA cm-2 and 0.051 μA cm-2 under simulated anodic and cathodic conditions, respectively. The interfacial contact resistance of Nb-C 304 SS is 8.47 mΩ cm2 at a compaction force of 140 N cm-2, which is significantly lower than that of the untreated sample (100.98 mΩ cm2). Moreover, only a minor increase in the ICR of Nb-C 304 SS occurs after 10 h potentiostatic tests in both cathodic and anodic environments.

  6. An interlaminar stress mixed finite element method for the analysis of thick laminated composite plates

    NASA Astrophysics Data System (ADS)

    Wu, Chih-Ping; Kuo, Hsi-Ching

    An interlaminar stress mixed FEM, based on local high order lamination theory wherein the local displacement fields are expanded in terms of high order polynomial series through thickness within each ply and the displacement continuity requirements at the interface between layers are regarded as the constraints introduced into the formulation, is developed. In this C0 isoparametric mixed interlaminar stress element, the nodal unknowns are three displacements, three rotations, and five higher-order functions as the generalized degrees of freedom in the midsurface of each layer and three interlaminar stresses functions as the generalized degrees of freedom at the interface. The interlaminar stresses at interfaces can then be uniquely determined. Both the present analytical and FE results are compared with the 3D elasticity solutions obtained by Pagano (1970) and other FE solutions based on global high-order lamination theories.

  7. 75 FR 61699 - Stainless Steel Plate in Coils From Belgium, Italy, South Africa, South Korea, and Taiwan: Final...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-10-06

    ...On June 2, 2010, the Department of Commerce (the Department) initiated sunset reviews of the antidumping duty orders on stainless steel plate in coils (SSPC) from Belgium, Italy, South Africa, South Korea, and Taiwan, pursuant to section 751(c) of the Tariff Act of 1930, as amended (the Act). The Department has conducted expedited (120-day) sunset reviews for these orders pursuant to 19 CFR......

  8. 77 FR 31834 - Clad Steel Plate from Japan: Final Results of the Expedited Third Sunset Review of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2012-05-30

    ...On February 1, 2012, the Department of Commerce (the Department) initiated the third sunset review of the antidumping duty order on clad steel plate from Japan, pursuant to section 751(c) of the Tariff Act of 1930, as amended (the Act). On the basis of a notice of intent to participate on behalf of the domestic interested party, and no response from respondent interested parties, the......

  9. Mo layer thickness requirement on the ion source back plate for the HNB and DNB ion sources in ITER

    NASA Astrophysics Data System (ADS)

    Singh, M. J.; De Esch, H. P. L.; Hemsworth, R.; Boilson, D.

    2015-04-01

    All the inner surfaces of the ion sources and the upstream surface of the plasma grid of the ITER neutral beam ion sources are proposed to be coated with molybdenum. This is done to avoid sputtering of the base material (Cu or CuCrZr) by the ions in the source plasma (D+, D2+, D3+ or H+, H2+, H3+). The sputtering of Mo by the ions in the source plasma is low compared to that from Cu, and the threshold energy for sputtering ˜80 eV) is high compared to the energy of the ions in the source. However the D2+, H2+ and D+, H+ ions backstreaming from the accelerators will have energies that substantially exceed that threshold and it is important that the Mo layer is not eroded such that the base material is exposed to the source plasma. In the case of the HNB, the backstreaming ion power is calculated to be in the order of ˜1 MW, and the average energy of the backstreaming ions is calculated to be ˜300 keV. The ion sources in the HNB beam lines, 40 A 1 MeV D and 46 A 870 keV H beams, are supposed to operate for a period of 2 x 107 s. For the DNB, 60 A 100 keV H beams, the corresponding number is 1.4 × 106 s considering a beam duty cycle of 3s ON/20s OFF with 5 Hz modulation. The Mo layer on the ion source back plate should be thick enough to survive this operational time. Thickness estimation has been carried out taking into account the sputtering yields (atoms/ion), the energy spectrum of the backstreaming ions and the estimated profiles on the ion source back plate.

  10. Characterization of livestock odors using steel plates, solid-phase microextraction, and multidimensional gas chromatography-mass spectrometry-olfactometry.

    PubMed

    Bulliner, Edward A; Koziel, Jacek A; Cai, Lingshuang; Wright, Donald

    2006-10-01

    Livestock operations are associated with emissions of odor, gases, and particulate matter (PM). Livestock odor characterization is one of the most challenging analytical tasks. This is because odor-causing gases are often present at very low concentrations in a complex matrix of less important or irrelevant gases. The objective of this project was to develop a set of characteristic reference odors from a swine barn in Iowa and, in the process, identify compounds causing characteristic swine odor. Odor samples were collected using a novel sampling methodology consisting of clean steel plates exposed inside and around the swine barn for < or =1 week. Steel plates were then transported to the laboratory and stored in clean jars. Headspace solid-phase microextraction was used to extract characteristic odorants collected on the plates. All of the analyses were conducted on a gas chromatography-mass spectrometry-olfactometry system where the human nose is used as a detector simultaneously with chemical analysis via mass spectrometry. Multidimensional chromatography was used to isolate and identify chemicals with high-characteristic swine odor. The effects of sampling time, distance from a source, and the presence of PM on the abundance of specific gases, odor intensity, and odor character were tested. Steel plates were effectively able to collect key volatile compounds and odorants. The abundance of specific gases and odor was amplified when plates collected PM. The results of this research indicate that PM is major carrier of odor and several key swine odorants. Three odor panelists were consistent in identifying p-cresol as closely resembling characteristic swine odor, as well as attributing to p-cresol the largest odor response out of the samples. Further research is warranted to determine how the control of PM emissions from swine housing could affect odor emissions. PMID:17063862

  11. Influence of TIG welding thermal cycles on HSLA-100 steel plate. Technical report. [TIG (tungsten-inert gas)

    SciTech Connect

    Fox, A.G.; Bhole, S.D.

    1993-11-01

    A series of five bead on plate autogenous tungsten-inert-gas (TIG) welds were performed on U.S. Navy HSLA-100 steel. Power variations in these welds was achieved by altering the welding speed, voltage and current and were as follows (in kJ/mm); 0.7, 1.1, 1.2, 1.6 and 2.2. No evidence was found of either weld metal or underbead HAZ cracking in any of the welds illustrating the advantage of low carbon steel for both weld wire and base plate. Microhardness traverses across both the weld metals and HAZs gave a maximum. Vickers diamond pyramid hardness of 345 HV in the coarse grain HAZ next to the fusion line in the lowest power weld; for the highest power weld this was somewhat lower at 328 HV. These are well below 375 which is usually considered to be the lowest Vickers Hardness value for which severe hydrogen induced cold cracking is observed in this type of steel. Optical, scanning and transmission electron microscopy studies of the coarse grain HAZ microstructure in the regions of maximum hardness was correlated with the continuous cooling transformation diagram for this steel and good agreement between observed and predicted microstructures was obtained.

  12. Multilayer graphene for long-term corrosion protection of stainless steel bipolar plates for polymer electrolyte membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Stoot, Adam C.; Camilli, Luca; Spiegelhauer, Susie-Ann; Yu, Feng; Bøggild, Peter

    2015-10-01

    Motivated by similar investigations recently published (Pu et al., 2015), we report a comparative corrosion study of three sets of samples relevant as bipolar plates for polymer electrolyte fuel cells: stainless steel, stainless steel with a nickel seed layer (Ni/SS) and stainless steel with Ni seed layer coated by a multi-layered graphene thin film (G/Ni/SS). The graphene film, synthesized by chemical vapour deposition (CVD), has a moderate amount of defects according to Raman spectroscopy. Short/medium-term corrosion test shows no significant advantage of using G/Ni/SS rather than Ni/SS, both samples exhibiting a similar trend, thus questioning the short-term positive effect of graphene coatings. However, partial immersion in boiling seawater for three weeks reveals a clear superiority of the graphene coating with respect to steel just protected by Ni. After the test, the graphene film is still intact with unchanged defect density. Our results show that even non-perfect multilayer graphene films can considerably increase the lifetime of future-generation bipolar plates for fuel cells.

  13. Casimir force between a half-space and a plate of finite thickness

    NASA Astrophysics Data System (ADS)

    Høye, Johan S.; Brevik, Iver

    2016-05-01

    Zero-frequency Casimir theory is analyzed from different viewpoints, with the aim of obtaining further insight into the delicate Drude-plasma issue that turns up when one considers thermal corrections to the Casimir force. The problem is essentially that the plasma model, physically inferior in comparison to the Drude model since it leaves out dissipation in the material, apparently gives the best results when comparing with recent experiments. Our geometric setup is quite conventional, namely, a dielectric plate separated from a dielectric half-space by a vacuum gap, both media being made of the same material. Our investigation is divided into the following categories: (1) Making use of the statistical-mechanical method developed by J. S. Høye and I. Brevik [Physica A (Amsterdam, Neth.) 259, 165 (1998), 10.1016/S0378-4371(98)00249-0], implying that the quantized electromagnetic field is replaced by interaction between dipole moments oscillating in harmonic potentials, we first verify that the Casimir force is in agreement with the Drude prediction. No use of Fresnel's reflection coefficients is made at this stage. (2) Then turning to the field-theoretic description implying use of the reflection coefficients, we derive results in agreement with the forgoing when first setting the frequency equal to zero, before letting the permittivity become large. With the plasma relation the reflection coefficient for TE zero-frequency modes depends on the component of the wave vector parallel to the surfaces and lies between 0 and 1. This contradicts basic electrostatic theory. (3) Turning to high-permeability magnetic materials, the TE zero-frequency mode describes the static magnetic field in the same way the TM zero-frequency modes describe the static electric fields in electrostatics. With the plasma model magnetic fields, except for a small part, cannot pass through metals; that is, metals effectively become superconductors. However, recent experimental results clearly

  14. Austenite decomposition during continuous cooling of an HSLA-80 plate steel

    NASA Astrophysics Data System (ADS)

    Thompson, S. W.; Colvin, D. J.; Krauss, G.

    1996-06-01

    Decomposition of fine-grained austenite (10-µm grain size) during continuous cooling of an HSLA-80 plate steel (containing 0.05C, 0.50Mn, 1.12Cu, 0.88Ni, 0.71Cr, and 0.20Mo) was evaluated by dilatometric measurements, light microscopy, scanning electron microscopy, transmission electron microscopy, and microhardness testing. Between 750 °C and 600 °C, austenite transforms primarily to polygonal ferrite over a wide range of cooling rates, and Widmanstätten ferrite sideplates frequently evolve from these crystals. Carbon-enriched islands of austenite transform to a complex mixture of granular ferrite, acicular ferrite, and martensite (all with some degree of retained austenite) at cooling rates greater than approximately 5 °C/s. Granular and acicular ferrite form at temperatures slightly below those at which polygonal and Widmanstätten ferrite form. At cooling rates less than approximately 5 °C/s, regions of carbon-enriched austenite transform to a complex mixture of upper bainite, lower bainite, and martensite (plus retained austenite) at temperatures which are over 100 °C lower than those at which polygonal and Widmanstätten ferrite form. Interphase precipitates of copper form only in association with polygonal and Widmanstätten ferrite. Kinetic and microstruc-tural differences between Widmanstätten ferrite, acicular ferrite, and bainite (both upper and lower) suggest different origins and/or mechanisms of formation for these morphologically similar austenite transformation products.

  15. Stress-deformation theories for the analysis of steel beams reinforced with GFRP plates

    NASA Astrophysics Data System (ADS)

    Phe, Pham Van

    A theory is developed for the analysis of composite systems consisting of steel wide flange sections reinforced with GFRP plates connected to one of the flanges through a layer of adhesive. The theory is based on an extension of the Gjelsvik theory and thus incorporates local and global warping effects but omits shear deformation effects. The theory captures the longitudinal transverse response through a system of three coupled differential equations of equilibrium and the lateral-torsional response through another system of three coupled differential equations. Closed form solutions are developed and a super-convergent finite element is formulated based under the new theory. A comparison to 3D FEA results based on established solid elements in Abaqus demonstrates the validity of the theory when predicting the longitudinal-transverse response, but showcases its shortcomings in predicting the torsional response of the composite system. The comparison sheds valuable insight on means of improving the theory. A more advanced theory is subsequently developed based on enriched kinematics which incorporates shear deformation effects. The shear deformable theory captures the longitudinal-transverse response through a system of four coupled differential equations of equilibrium and the lateral-torsional response through another system of six coupled differential equations. A finite difference approximation is developed for the new theory and a new finite element formulation is subsequently to solve the new system of equations. A comparison to 3D FEA illustrates the validity of the shear deformable theory in predicting the longitudinal-transverse response as well as the lateral-torsional response. Both theories are shown to be computationally efficient and reduce the modelling and running time from several hours per run to a few minutes or seconds while capturing the essential features of the response of the composite system.

  16. Organo-Chlorinated Thin Films Deposited by Atmospheric Pressure Plasma-Enhanced Chemical Vapor Deposition for Adhesion Enhancement between Rubber and Zinc-Plated Steel Monofilaments.

    PubMed

    Vandenabeele, Cédric; Bulou, Simon; Maurau, Rémy; Siffer, Frederic; Belmonte, Thierry; Choquet, Patrick

    2015-07-01

    A continuous-flow plasma process working at atmospheric pressure is developed to enhance the adhesion between a rubber compound and a zinc-plated steel monofilament, with the long-term objective to find a potential alternative to the electrolytic brass plating process, which is currently used in tire industry. For this purpose, a highly efficient tubular dielectric barrier discharge reactor is built to allow the continuous treatment of "endless" cylindrical substrates. The best treatment conditions found regarding adhesion are Ar/O2 plasma pretreatment, followed by the deposition from dichloromethane of a 75 nm-thick organo-chlorinated plasma polymerized thin film. Ar/O2 pretreatment allows the removal of organic residues, coming from drawing lubricants, and induces external growth of zinc oxide. The plasma layer has to be preferably deposited at low power to conserve sufficient hydrocarbon moieties. Surface analyses reveal the complex chemical mechanism behind the establishment of strong adhesion levels, more than five times higher after the plasma treatment. During the vulcanization step, superficial ZnO reacts with the chlorinated species of the thin film and is converted into porous and granular bump-shaped ZnwOxHyClz nanostructures. Together, rubber additives diffuse through the plasma layer and lead to the formation of zinc sulfide on the substrate surface. Hence, two distinct interfaces, rubber/thin film and thin film/substrate, are established. On the basis of these observations, hypotheses explaining the high bonding strength results are formulated. PMID:26069994

  17. Mo layer thickness requirement on the ion source back plate for the HNB and DNB ion sources in ITER

    SciTech Connect

    Singh, M. J.; Hemsworth, R.; Boilson, D.; De Esch, H. P. L.

    2015-04-08

    All the inner surfaces of the ion sources and the upstream surface of the plasma grid of the ITER neutral beam ion sources are proposed to be coated with molybdenum. This is done to avoid sputtering of the base material (Cu or CuCrZr) by the ions in the source plasma (D{sup +}, D{sub 2}{sup +}, D{sub 3}{sup +} or H{sup +}, H{sub 2}{sup +}, H{sub 3}{sup +}). The sputtering of Mo by the ions in the source plasma is low compared to that from Cu, and the threshold energy for sputtering ∼80 eV) is high compared to the energy of the ions in the source. However the D{sub 2}{sup +}, H{sub 2}{sup +} and D{sup +}, H{sup +} ions backstreaming from the accelerators will have energies that substantially exceed that threshold and it is important that the Mo layer is not eroded such that the base material is exposed to the source plasma. In the case of the HNB, the backstreaming ion power is calculated to be in the order of ∼1 MW, and the average energy of the backstreaming ions is calculated to be ∼300 keV. The ion sources in the HNB beam lines, 40 A 1 MeV D and 46 A 870 keV H beams, are supposed to operate for a period of 2 x 10{sup 7} s. For the DNB, 60 A 100 keV H beams, the corresponding number is 1.4 × 10{sup 6} s considering a beam duty cycle of 3s ON/20s OFF with 5 Hz modulation. The Mo layer on the ion source back plate should be thick enough to survive this operational time. Thickness estimation has been carried out taking into account the sputtering yields (atoms/ion), the energy spectrum of the backstreaming ions and the estimated profiles on the ion source back plate.

  18. Effect of grain refinement and electrochemical nitridation on corrosion resistance of the 316L stainless steel for bipolar plates in PEMFCs environment

    NASA Astrophysics Data System (ADS)

    Jinlong, Lv; Tongxiang, Liang; Hongyun, Luo

    2015-10-01

    The stain-induced nanocrystalline α'-martensite was obtained by cryogenic cold rolling at liquid-nitrogen temperature for 316L stainless steel. The electrochemical results showed nanocrystalline 316L stainless steel deteriorated its corrosion resistance in a typical proton exchange membrane fuel cell environment compared with coarse grained one. However, comparing with electrochemically nitrided coarse grained stainless steel, electrochemically nitrided nanocrystalline stainless steel improved significantly corrosion resistance in the same environment, which was supported further by Mott-Shottky analysis. X-ray photoelectron spectroscopy analysis revealed that the nanocrystalline promoted the enrichment of nitrogen and chromium and inhibited form of NH3 on the surface, which could significantly improve the corrosion resistance of the 316L stainless steel. The present study showed that the electrochemically nitrided 316L stainless steel was more suitable for the bipolar plates in proton exchange membrane fuel cell environment than the untreated one, especially for nanocrystalline stainless steel.

  19. Standard specification for pressure vessel plates, alloy steel, chromium-molybdenum. ASTM standard

    SciTech Connect

    1993-03-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.11 on Steel for Boilers and Pressure Vessels. Current edition approved Dec. 15, 1992 and published March 1993. Originally published as A 387-55T. Last previous edition was A 387/A 387M-90a. It was reapproved 1997.

  20. On the inaccuracy of using Mindlin's first-order plate theory for calculating the motional capacitance of a thickness-shear resonator.

    PubMed

    Hu, Hongping; Hu, Yuantai; Yang, Jiashi

    2009-01-01

    We show that when using Mindlin's first-order theory of piezoelectric plates to analyze a thickness-shear mode resonator, while the frequency can be predicted accurately, the charge, the current, and hence the motional capacitance have significant inaccuracy. PMID:19213625

  1. A study of narrow gap laser welding for thick plates using the multi-layer and multi-pass method

    NASA Astrophysics Data System (ADS)

    Li, Ruoyang; Wang, Tianjiao; Wang, Chunming; Yan, Fei; Shao, Xinyu; Hu, Xiyuan; Li, Jianmin

    2014-12-01

    This paper details a new method that combines laser autogenous welding, laser wire filling welding and hybrid laser-GMAW welding to weld 30 mm thick plate using a multi-layer, multi-pass process. A “Y” shaped groove was used to create the joint. Research was also performed to optimize the groove size and the processing parameters. Laser autogenous welding is first used to create the backing weld. The lower, narrowest part of the groove is then welded using laser wire filling welding. Finally, the upper part of the groove is welded using laser-GMAW hybrid welding. Additionally, the wire feeding and droplet transfer behaviors are observed by high speed photography. The two main conclusions from this work are: the wire is often biased towards the side walls, resulting in a lack of fusion at the joint and the creation of other defects for larger groove sizes. Additionally, this results in the droplet transfer behavior becoming unstable, leading to a poor weld appearance for smaller groove sizes.

  2. Detection system for inclusion defects in hot-rolled steel plates using MFLT with two different magnetizing strengths

    NASA Astrophysics Data System (ADS)

    Yotsuji, Junichi; Koshihara, Takahiro

    2014-02-01

    Recently, steel can manufacturing requires higher quality because otherwise minute non-metallic inclusions in thin sheets cause cracks and result in a burst during pressurization after the pressing process. Quality testing systems have already been installed in the final process in steel plants, but if there were another inspection in an earlier step, for example, at the hot strip mill, the mass manufacture of nonconforming products could be avoided and maintaining quality control would be more efficient. In order to detect inclusion defects in hot-rolled steel plates, the authors developed a new technique for MFLT (Magnetic Flux Leakage Testing) using different magnetizing forces. According to an analysis of the noise factors in MFLT, it was found that the signals generated from the scale layer on a steel surface are dominant. A different magnetizing force method is the used to decrease this overpowering noise level in MFLT. In this paper, it was confirmed that inclusions larger than 160μm in diameter and less than 0.45mm in depth can be detected utilizing this method.

  3. Effect of Niobium on the Ferrite Continuous-Cooling-Transformation (CCT) Curve of Ultrahigh-Thickness Cr-Mo Steel

    NASA Astrophysics Data System (ADS)

    Lee, Sanghoon; Na, Hyesung; Kim, Byunghoon; Kim, Dongjin; Kang, Chungyun

    2013-06-01

    Pressure vessels made for petrochemical and power plants using Cr-Mo steel must be thick (≥400 mm) and have high tensile strength (≥600 MPa). However, the tensile strength in the middle portion of the vessel is very low as a result of ferrite formation. Therefore, research was performed to study the ferrite transformation that occurs in the middle portion of high-thickness Cr-Mo steel when Nb is added to it. The ferrite-formation start time of the continuous-cooling-transformation (CCT) curve decreased with an increase in Nb content until the latter reached 0.05 pct. On cooling from the austenitizing temperature, some of the NbC present at the austenitizing temperature of 1203 K (930 °C) goes into austenite solution in the temperature range of 1173 K to 1073 K (900 °C to 800 °C). However, the ferrite curve shifted to the left for the alloy containing 0.075 pct Nb. It is postulated that the surplus NbC could act as ferrite nucleation sites despite the lower cooling rate. As a result, the hardenability improved in the order of the following Nb content: 0.05 pct, 0.025 pct, 0 pct, and 0.075 pct.

  4. Hybrid Laser-Arc Welding of 10-mm-Thick Cast Martensitic Stainless Steel CA6NM: As-Welded Microstructure and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Mirakhorli, Fatemeh; Cao, Xinjin; Pham, Xuan-Tan; Wanjara, Priti; Fihey, Jean-Luc

    2016-07-01

    Cast CA6NM martensitic stainless steel plates, 10 mm in thickness, were welded using hybrid laser-arc welding. The effect of different welding speeds on the as-welded joint integrity was characterized in terms of the weld bead geometry, defects, microstructure, hardness, ultimate tensile strength, and impact energy. Significant defects such as porosity, root humping, underfill, and excessive penetration were observed at a low welding speed (0.5 m/min). However, the underfill depth and excessive penetration in the joints manufactured at welding speeds above 0.75 m/min met the specifications of ISO 12932. Characterization of the as-welded microstructure revealed untempered martensite and residual delta ferrite dispersed at prior-austenite grain boundaries in the fusion zone. In addition, four different heat-affected zones in the weldments were differentiated through hardness mapping and inference from the Fe-Cr-Ni ternary phase diagram. The tensile fracture occurred in the base metal for all the samples and fractographic analysis showed that the crack path is within the martensite matrix, along primary delta ferrite-martensite interfaces and within the primary delta ferrite. Additionally, Charpy impact testing demonstrated slightly higher fracture energy values and deeper dimples on the fracture surface of the welds manufactured at higher welding speeds due to grain refinement and/or lower porosity.

  5. Hybrid Laser-Arc Welding of 10-mm-Thick Cast Martensitic Stainless Steel CA6NM: As-Welded Microstructure and Mechanical Properties

    NASA Astrophysics Data System (ADS)

    Mirakhorli, Fatemeh; Cao, Xinjin; Pham, Xuan-Tan; Wanjara, Priti; Fihey, Jean-Luc

    2016-04-01

    Cast CA6NM martensitic stainless steel plates, 10 mm in thickness, were welded using hybrid laser-arc welding. The effect of different welding speeds on the as-welded joint integrity was characterized in terms of the weld bead geometry, defects, microstructure, hardness, ultimate tensile strength, and impact energy. Significant defects such as porosity, root humping, underfill, and excessive penetration were observed at a low welding speed (0.5 m/min). However, the underfill depth and excessive penetration in the joints manufactured at welding speeds above 0.75 m/min met the specifications of ISO 12932. Characterization of the as-welded microstructure revealed untempered martensite and residual delta ferrite dispersed at prior-austenite grain boundaries in the fusion zone. In addition, four different heat-affected zones in the weldments were differentiated through hardness mapping and inference from the Fe-Cr-Ni ternary phase diagram. The tensile fracture occurred in the base metal for all the samples and fractographic analysis showed that the crack path is within the martensite matrix, along primary delta ferrite-martensite interfaces and within the primary delta ferrite. Additionally, Charpy impact testing demonstrated slightly higher fracture energy values and deeper dimples on the fracture surface of the welds manufactured at higher welding speeds due to grain refinement and/or lower porosity.

  6. Numerical Simulation Of Steel Plate Bending Process Using Stationary Laser Beam By A Coupled Finite Element Thermal Mechanical Analysis

    SciTech Connect

    Kheloufi, Karim; Amara, El Hachemi

    2008-09-23

    We analyze the deformation induced by focusing a CW high power laser beam on stainless steel plate. A non-linear 3D finite element approach is used to simulate the thermo-elastoplastic deformation, the heat conduction, and stresses. Material properties including density, yield stress, Young modulus, specific heat, and thermal expansion coefficient are considered as temperature-dependent. The effect of heating time on transient temperatures, stresses, strains and bending angles during the process is studied, and the process parameters affecting the bending angles were also investigated.

  7. An electrochemical treatment to improve corrosion and contact resistance of stainless steel bipolar plates used in polymer electrolyte fuel cells

    NASA Astrophysics Data System (ADS)

    Gabreab, Ebrahim M.; Hinds, Gareth; Fearn, Sarah; Hodgson, David; Millichamp, Jason; Shearing, Paul R.; Brett, Daniel J. L.

    2014-01-01

    An electrochemical surface treatment is presented that improves the properties of stainless steel (316SS) used as bipolar plates for polymer electrolyte fuel cells (PEFCs). The process is an anodic treatment, whereby the material is polarised beyond the transpassive region. Potentiodynamic corrosion testing, chemical and morphological surface characterisation and interfacial contact resistance measurements indicate that the improved properties of 316SS are primarily a consequence of an enrichment of Cr at the near-surface of the material. The surface treatment increases the corrosion resistance and significantly reduces interfacial contact resistance.

  8. A metallurgical examination of fractured stainless-steel ASIF tibial plates.

    PubMed

    Richman, M H; Weltman, J K; Cole, A

    1976-08-01

    Between 1970 and 1973 99 tibial fractures were treated by rigid internal fixation with ASIF plates. The fractures were all regarded as sufficiently stable for exercise without weight bearing, thus needing no additional external support during the healing period. Four of the plates broke late in the healing period, after the onset of weight bearing. These fractures had some degree of delayed union with slight resorption of the bone ends, resulting in cyclical bending of the plate. Examination of 2 of the fractured plates by scanning electron microscopy, electron microprobe analysis and optical metallography revealed that the primary cause of plate fracture was fatigue. There was no evidence that corrosion fatigue or inclusion content were factors leading to plate fracture. PMID:1002271

  9. Elastomer-induced crevice corrosion and stress corrosion cracking of stainless steel heat exchanger plates in sour amine service

    SciTech Connect

    Hay, M.G.; Baron, J.J.; Moffat, T.A.

    1996-08-01

    Types S31600 and S31254 stainless steel heat exchanger plates have suffered crevice corrosion and stress corrosion cracking under gaskets in rich amine service in a sour gas plant. The gasket material, ethylene-propylene-diene monomer (EPDM), has been used successfully for many years at other sour gas plants. Laboratory testing has duplicated the corrosion observed and shown that the mechanism is synergistic sulfide-halide attack. The use of a bromine plus chlorine-activated curing system for the EPDM rubber gaskets provided the necessary halides. Laboratory testing identified some nickel-based superalloys which were resistant to this corrosion and also demonstrated that essentially halogen-free, peroxide-cured EPDM gaskets do not cause attack of S31600 or S31254. The heat exchanger packs were replaced with S31600 plates and peroxide-cured EPDM gaskets having a specified total halogen concentration of 200 ppm maximum. Field operating experience has been excellent.

  10. Simulation and Technology of Hybrid Welding of Thick Steel Parts with High Power Fiber Laser

    NASA Astrophysics Data System (ADS)

    Turichin, Gleb; Valdaytseva, Ekaterina; Tzibulsky, Igor; Lopota, Alexander; Velichko, Olga

    The article devoted to steady state and dynamic simulation of melt pool behavior during hybrid laser-arc welding of pipes and shipbuilding sections. The quasi-stationary process-model was used to determine an appropriate welding mode. The dynamical model of laser welding was used for investigation of keyhole depth and width oscillations. The experiments of pipe steel and stainless steel hybrid laser-MAG welding have been made with 15-kW fiber laser in wide range of welding mode parameters. Comparison of experimentally measured and simulated behavior of penetration depth as well as their oscillation spectra approved the self-oscillation nature of melt pool behavior. The welding mode influence of melt pool stability has also been observed. The technological peculiarities, which allow provide high quality weld seam, has been discussed also.

  11. Improvements in Low-Frequency, Ultrasonic Phased-Array Evaluation for Thick Section Cast Austenitic Stainless Steel Piping Components

    SciTech Connect

    Anderson, Michael T.; Crawford, Susan L.; Diaz, Aaron A.; Moran, Traci L.

    2010-12-01

    Research is being conducted for the U.S. Nuclear Regulatory Commission (NRC) at the Pacific Northwest National Laboratory (PNNL) to assess the effectiveness and reliability of advanced nondestructive examination (NDE) methods for the inspection of light water reactor (LWR) components. A primary objective of this work is to evaluate various NDE methods to assess their ability to detect, localize, and size cracks in coarse-grained steel components. This particular study focused on the evaluation of custom-designed, low-frequency (500 kHz) phased-array (PA) probes for examining welds in thick-section cast austenitic stainless steel (CASS) piping. In addition, research was conducted to observe ultrasonic sound field propagation effects from known coarse-grained microstructures found in parent CASS material. The study was conducted on a variety of thick-wall, coarse-grained CASS specimens that were previously inspected by an older generation 500-kHz PA-UT probe and acquisition instrument configuration. This comparative study describes the impact of the new PA probe design on flaw detection and sizing in a low signal-to-noise environment. The set of Pressurized Water Reactor Owners Group (PWROG) CASS specimens examined in this study are greater than 50.8-mm (2.0-in.) thick with documented flaws and microstructures. These specimens are on loan to PNNL from the Electric Power Research Institute (EPRI) NDE Center in Charlotte, North Carolina. The flaws contained within these specimens are thermal fatigue cracks (TFC) or mechanical fatigue cracks (MFC) and range from 13% to 42% in through-wall extent. In addition, ultrasonic signal continuity was evaluated on two CASS parent material ring sections by examining the edge-of-pipe response (corner geometry) for regions of signal loss.

  12. Effect of Ball Burnishing Process on the Surface Quality and Microstructure Properties of AISI 1010 Steel Plates

    NASA Astrophysics Data System (ADS)

    Gharbi, F.; Sghaier, S.; Al-Fadhalah, K. J.; Benameur, T.

    2011-08-01

    A newly developed ball burnishing tool was designed and tested for surface finishing of large flat surfaces in a shortest possible time. Optimization and analysis of the burnishing process were carried on AISI 1010 steel hot-rolled plates using the Taguchi technique and response surface methodology (RSM) to identify the effect of burnishing parameters (i.e., burnishing speed, burnishing force, and feed rate) on surface roughness, surface hardness, and microstructure of burnished surfaces. The optimal burnishing parameters were found after conducting the Taguchi's L25 matrix experiments and obtaining the response models for the surface roughness and the hardness. It was found that the burnishing force has the most influential effect on the surface roughness and hardness, followed by the burnishing speed, and least influence by the feed rate. In addition, microstructural examinations of the burnished surface indicate that burnishing force more than 400 N causes flaking of the burnished surfaces. The optimal burnishing parameters for the steel plates were a combination of a burnishing speed of 235 rpm, a burnishing force of 400 N, and a feed rate of 0.18 mm/rev. Using these parameters, the mean surface roughness has been improved from Ra = 2.48 to 1.75 μm, while the hardness increases from 59 to 65.5 HRB.

  13. Nuclear Car Wash sensitivity in varying thicknesses of wood and steel cargo

    SciTech Connect

    Church, J; Slaughter, D; Asztalos, S; Biltoft, P; Descalle, M; Hall, J; Manatt, D; Mauger, J; Norman, E; Petersen, D; Prussin, S

    2006-10-05

    The influence of incident neutron attenuation on signal strengths in the Nuclear Car Wash has been observed experimentally for both wood and steel-pipe mock cargos. Measured decay curves are presented for {beta}-delayed high-energy {gamma}-rays and thermalized neutrons following neutron-induced fission of HEU through varying irradiation lengths. Error rates are extracted for delayed-{gamma} and delayed-n signals integrated to 30 seconds, assuming Gaussian distributions for the active background. The extrapolation to a field system of 1 mA deuterium current and to a 5 kg sample size is discussed.

  14. Evaluation of brush plated alloys as substitutes for tank plated hard chromium

    SciTech Connect

    Durham, H.B.; Hooper, A.M.

    1995-11-01

    This paper summarizes results obtained from a test program conducted in cooperation with Tinker Air Force Base (TAFB) in 1993 for the purpose of evaluating the potential of using brush plated alloys as replacements for tank plated hard chromium which is used in the overhaul of jet engines. Tank plating is energy expensive and generates waste products in several of the plating steps. Test specimens used in this study were fabricated from carbon steel, chromium-based stainless steel, and nickel-based stainless steel. Baseline specimens were tank plated with hard chromium or with a soft nickel capped with hard chromium. The specimens were tested for fatigue, thickness, microhardness, Taber wear, and Falex pin and vee block wear. All test were conducted in accordance with standard procedures of the American Society for Testing and Materials (ASTM). Test results obtained from the baseline specimens were compared with those obtained from specimens which had been coated with the three brush plated layered alloy solutions used in this evaluation. Results of this study show that brush plated alloy coatings appear promising as alternatives to tank plated hard chromium. Some data quality problems were encountered during testing, so at this time, definitive statements concerning the use of brush plating alloys as an acceptable alternative to tank plated hard chromium in critical TAFB maintenance, cannot be made. Although these tests results are not positive for TAFB`s operation, users of hard chromium tank plating with less critical applications may find brush plated coatings a suitable alternative. 1 ref.

  15. Effect of Mg Content on the Microstructure and Toughness of Heat-Affected Zone of Steel Plate after High Heat Input Welding

    NASA Astrophysics Data System (ADS)

    Xu, Long-Yun; Yang, Jian; Wang, Rui-Zhi; Wang, Yu-Nan; Wang, Wan-Lin

    2016-05-01

    The effect of Mg content on the microstructure and toughness of the heat-affected zone (HAZ) of steel plates after high heat input welding was investigated by means of welding thermal simulation test and in situ observation through high-temperature laser scanning confocal microscopy. It was found that with the increase of Mg content in the steel, the former austenite grain sizes were greatly decreased and the mainly microstructural constituents in HAZ were changed from the brittle constituents of Widmanstätten ferrite, ferrite side plate and upper bainite to the ductile constituents of intragranular acicular ferrite and polygonal ferrite. The proportion of grain boundary ferrite was decreased greatly with the further addition of Mg from 27 to 99 ppm. As a result, the HAZ toughness after welding with heat input of 400 kJ cm-1 is increased with increasing Mg content in the steel plate.

  16. Effect of Mg Content on the Microstructure and Toughness of Heat-Affected Zone of Steel Plate after High Heat Input Welding

    NASA Astrophysics Data System (ADS)

    Xu, Long-Yun; Yang, Jian; Wang, Rui-Zhi; Wang, Yu-Nan; Wang, Wan-Lin

    2016-07-01

    The effect of Mg content on the microstructure and toughness of the heat-affected zone (HAZ) of steel plates after high heat input welding was investigated by means of welding thermal simulation test and in situ observation through high-temperature laser scanning confocal microscopy. It was found that with the increase of Mg content in the steel, the former austenite grain sizes were greatly decreased and the mainly microstructural constituents in HAZ were changed from the brittle constituents of Widmanstätten ferrite, ferrite side plate and upper bainite to the ductile constituents of intragranular acicular ferrite and polygonal ferrite. The proportion of grain boundary ferrite was decreased greatly with the further addition of Mg from 27 to 99 ppm. As a result, the HAZ toughness after welding with heat input of 400 kJ cm-1 is increased with increasing Mg content in the steel plate.

  17. Acoustic emission response of 18% Ni maraging steel weldment with inserted cracks of varying depth to thickness ratio

    SciTech Connect

    Chelladurai, T.; Sankaranarayanan, A.S.; Acharya, A.R.; Krishnamurthy, R.

    1995-06-01

    Acoustic emission studies have been carried out on a batch of welded and center cracked specimens made of 18% Ni M250 maraging steel where the crack depth to specimen thickness ratio varied from approximately 10/80 to 25/80. Broad band AE transducers providing maximum sensitivity in frequency range 135 to 310 KHz were used for the AE monitoring. The paper brings out the AE performance of the specimens with inserted surface cracks of different sizes when the latter become critically severe leading to failure. The studies indicate the prediction possibility for the hardware constructed out of this material reasonably well before their final rupture. The AE signatures are also presented in a form that would facilitate generation of an acceptance criteria for the evaluation of hardware in real time.

  18. The bipolar plate of AISI 1045 steel with chromized coatings prepared by low-temperature pack cementation for proton exchange membrane fuel cell

    NASA Astrophysics Data System (ADS)

    Bai, Ching-Yuan; Wen, Tse-Min; Hou, Kung-Hsu; Ger, Ming-Der

    The low-temperature pack chromization, a reforming pack cementation process, is employed to modify AISI 1045 steel for the application of bipolar plates in PEMFC. The process is conducted to yield a coating, containing major Cr-carbides and minor Cr-nitrides, on the substrate in view of enhancing the steel's corrosion resistance and lowering interfacial contact resistance between the bipolar plate and gas diffusion layer. Electrical discharge machining and rolling approach are used as the pretreatment to produce an activated surface on the steel before pack chromization process to reduce operating temperatures and increase deposition rates. The rolled-chromized steel shows the lowest corrosion current density, 3 × 10 -8 A cm -2, and the smallest interfacial contact resistance, 5.9 mΩ cm 2, at 140 N cm -2 among all tested steels. This study clearly states the performance of 1045 carbon steel modified by activated and low-temperature pack chromization processes, which possess the potential to be bipolar plates in the application of PEMFC.

  19. The properties of thickness-twist (TT) wave modes in a rotated Y-cut quartz plate with a functionally graded material top layer.

    PubMed

    Wang, Bin; Qian, Zhenghua; Li, Nian; Sarraf, Hamid

    2016-01-01

    We propose the use of thickness-twist (TT) wave modes of an AT-cut quartz crystal plate resonator for measurement of material parameters, such as stiffness, density and material gradient, of a functionally graded material (FGM) layer on its surface, whose material property varies exponentially in thickness direction. A theoretical analysis of dispersion relations for TT waves is presented using Mindlin's plate theory, with displacement mode shapes plotted, and the existence of face-shear (FS) wave modes discussed. Through numerical examples, the effects of material parameters (stiffness, density and material gradient) on dispersion curves, cutoff frequencies and mode shapes are thoroughly examined, which can act as a theoretical reference for measurements of unknown properties of FGM layer. PMID:26254981

  20. Torsional moment to failure for carbon fibre polysulphone expandable rivets as compared with stainless steel screws for carbon fibre-reinforced epoxy fracture plate fixation.

    PubMed

    Sell, P J; Prakash, R; Hastings, G W

    1989-04-01

    A method of securing carbon fibre-reinforced epoxy bone plates with carbon fibre polysulphone expanding rivets was investigated. Six carbon fibre-reinforced epoxy bone plates were secured to rods with carbon fibre polysulphone rivets and six were secured with standard cortical stainless steel screws. These constructions were then subjected to pure torsional load to failure. The carbon fibre expandable rivets failed at a greater torsional moment. PMID:2720038

  1. Corrosion fatigue crack growth in clad low-alloy steel. Part 2, Water flow rate effects in high sulfur plate steel

    SciTech Connect

    James, L.A; Lee, H.B.; Wire, G.L.; Novak, S.R.; Cullen, W.H.

    1996-04-01

    Corrosion fatigue crack propagation tests were conducted on a high- sulfur ASTM A302-B plate steel overlaid with weld-deposited Alloy EN82H cladding. The specimens featured semi-elliptical surface cracks penetrating approximately 6.3 mm of cladding into the underlying steel. The initial crack sizes were relatively large with surface lengths of 22.8--27.3 mm, and depths of 10.5--14.1 mm. The experiments were initiated in a quasi-stagnant low-oxygen (O{sub 2} < 10 ppb) aqueous environment at 243{degrees}C, under loading conditions ({Delta}K, R, cyclic frequency) conducive to environmentally-assisted cracking (EAC) under quasi-stagnant conditions. Following fatigue testing under quasi-stagnant conditions where EAC was observed, the specimens were then fatigue tested under conditions where active water flow of either 1.7 m/sec. or 4.7 m/sec. was applied parallel to the crack. Earlier experiments on unclad surface-cracked specimens of the same steel exhibited EAC under quasi- stagnant conditions, but water flow rates at 1.7 m/sec. and 5.0 m/sec. parallel to the crack mitigated EAC. In the present experiments on clad specimens, water flow at approximately the same as the lower of these velocities did not mitigate EAC, and a free stream velocity approximately the same as the higher of these velocities resulted in sluggish mitigation of EAC. The lack of robust EAC mitigation was attributed to the greater crack surface roughness in the cladding interfering with flow induced within the crack cavity. An analysis employing the computational fluid dynamics code, FIDAP, confirmed that frictional forces associated with the cladding crack surface roughness reduced the interaction between the free stream and the crack cavity.

  2. An Approach to Maximize Weld Penetration During TIG Welding of P91 Steel Plates by Utilizing Image Processing and Taguchi Orthogonal Array

    NASA Astrophysics Data System (ADS)

    Singh, Akhilesh Kumar; Debnath, Tapas; Dey, Vidyut; Rai, Ram Naresh

    2016-06-01

    P-91 is modified 9Cr-1Mo steel. Fabricated structures and components of P-91 has a lot of application in power and chemical industry owing to its excellent properties like high temperature stress corrosion resistance, less susceptibility to thermal fatigue at high operating temperatures. The weld quality and surface finish of fabricated structure of P91 is very good when welded by Tungsten Inert Gas welding (TIG). However, the process has its limitation regarding weld penetration. The success of a welding process lies in fabricating with such a combination of parameters that gives maximum weld penetration and minimum weld width. To carry out an investigation on the effect of the autogenous TIG welding parameters on weld penetration and weld width, bead-on-plate welds were carried on P91 plates of thickness 6 mm in accordance to a Taguchi L9 design. Welding current, welding speed and gas flow rate were the three control variables in the investigation. After autogenous (TIG) welding, the dimension of the weld width, weld penetration and weld area were successfully measured by an image analysis technique developed for the study. The maximum error for the measured dimensions of the weld width, penetration and area with the developed image analysis technique was only 2 % compared to the measurements of Leica-Q-Win-V3 software installed in optical microscope. The measurements with the developed software, unlike the measurements under a microscope, required least human intervention. An Analysis of Variance (ANOVA) confirms the significance of the selected parameters. Thereafter, Taguchi's method was successfully used to trade-off between maximum penetration and minimum weld width while keeping the weld area at a minimum.

  3. Recurrent cystosarcoma phylloides of breast: extensive full-thickness excision of chest wall with immediate repair using steel mesh and a latissimus dorsi myocutaneous flap.

    PubMed

    Mindikoğlu, A N; Aktan, K

    1983-10-01

    The case of a young woman with a massive recurrent cystosarcoma phylloides of the breast is presented in whom a full thickness excision of the chest wall was carried out en bloc together with four ribs. The large full-thickness defect of the chest wall was reconstructed with stainless steel mesh and covered by a latissimus dorsi myocutaneous flap. The management of post-operative paradoxical movement is also described. PMID:6313105

  4. Determination of mean free path for energy loss and surface oxide film thickness using convergent beam electron diffraction and thickness mapping: a case study using Si and P91 steel.

    PubMed

    Mitchell, D R G

    2006-11-01

    Determining transmission electron microscope specimen thickness is an essential prerequisite for carrying out quantitative microscopy. The convergent beam electron diffraction method is highly accurate but provides information only on the small region being probed and is only applicable to crystalline phases. Thickness mapping with an energy filter is rapid, maps an entire field of view and can be applied to both crystalline and amorphous phases. However, the thickness map is defined in terms of the mean free path for energy loss (lambda), which must be known in order to determine the thickness. Convergent beam electron diffraction and thickness mapping methods were used to determine lambda for two materials, Si and P91 steel. These represent best- and worst-case scenario materials, respectively, for this type of investigation, owing to their radically different microstructures. The effects of collection angle and the importance of dynamical diffraction contrast are also examined. By minimizing diffraction contrast effects in thickness maps, reasonably accurate (+/-15%) values of lambda were obtained for P91 and accuracies of +/-5% were obtained for Si. The correlation between the convergent beam electron diffraction-derived thickness and the log intensity ratios from thickness maps also permits estimation of the thickness of amorphous layers on the upper and lower surfaces of transmission electron microscope specimens. These estimates were evaluated for both Si and P91 using cross-sectional transmission electron microscopy and were found to be quite accurate. PMID:17204066

  5. 75 FR 2107 - Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of Korea: Extension of the...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-14

    ... Administrative Review in Part, 74 FR 48716 (September 24, 2009), as corrected in Certain Cut-to-Length Carbon... Administrative Review and Intent to Rescind Administrative Review in Part, 74 FR 51834 (October 8, 2009). The... International Trade Administration Certain Cut-to-Length Carbon-Quality Steel Plate from the Republic of...

  6. Influence of thickness shear deformation on free vibrations of rectangular plates, cylindrical panels and cylinders of antisymmetric angle-ply construction

    NASA Astrophysics Data System (ADS)

    Soldatos, K. P.

    1987-11-01

    This paper is concerned with the influence of thickness shear deformation and rotatory inertia on the free vibrations of antisymmetric angle-ply laminated circular cylindrical panels. Two kinds of thickness shear deformable shell theories are considered. In the first one, uniformly distributed thickness shear strains through the shell thickness and, therefore, thickness shear correction factors are used. In the second theory a parabolic variation of thickness shear strains and stresses with zero values at the inner and outer shell surfaces is assumed. The analysis is mainly based on Love's approximations but, for purposes of comparison, Donnell's shallow shell approximations are also considered. For a simply supported panel, the equations of motion of the aforementioned theories, as well as of the corresponding classical theories, are solved by using Galerkin's method. For a family of graphite-epoxy angle-ply laminated plates and circular cylindrical panels, numerical results are obtained, compared and discussed and some interesting conclusions are made regarding the shell theories considered as well as the mathematical method employed.

  7. Electroless Plating of Palladium on Stainless Steel Substrates in Hydrazine Solutions: A Study of the Relationships Between Bath Parameters, Deposition Mechanisms, and Deposit Morphologies

    NASA Astrophysics Data System (ADS)

    Davis, Stacy

    Development of a reliable and inexpensive method for producing hydrogen permeable membranes is of intense interest to ongoing fuel cell research. This study investigated electroless plating of palladium onto stainless steel substrates in hydrazine solution as a possible means of membrane production. Following initial research to establish the optimum infiltrant particle size, sensitization time, and activation time, electroless plating experiments were performed to determine the effects of varying hydrazine concentration, agitation, and residence time on the palladium deposit quality and morphology. SEM examination of the experimental products elucidated relationships between specific plating bath parameters or combinations of parameters, the governing deposition mechanisms, and the deposit morphologies. The results indicate that it is possible to produce application-specific deposit layer morphologies by modifying the plating bath parameters at critical stages of the plating cycle.

  8. Coating stainless steel plates with Ag/TiO2 for chlorpyrifos decontamination

    NASA Astrophysics Data System (ADS)

    Abdel Fattah, Wafa I.; Gobara, Mohammed M.; El-Hotaby, Walid; Mostafa, Sherif F. M.; Ali, Ghareib W.

    2016-05-01

    Spray coatings of either nanosilver (Ag), titanium (TiO2) or nanosilver titanium (Ag/TiO2) on stainless steel substrates prepared by sol–gel process were successfully achieved. The efficiency of the Ag/TiO2 coat onto 316 stainless steel surface towards cloropyrifos degradation as a chemical warfare agent (CWA) was proved. The crystalline structure and morphological characterization, as well as surface roughness measurements, were assessed. X-ray diffraction results proved the crystalline TiO2 anatase phase. The uniform distribution of Ag along with TiO2 nanoparticles was evidenced through transmission electron microscopy and scanning electron microscopy mapping. The hydrophilic nature of individual Ag, TiO2 and Ag/TiO2 coats was proved by contact angle measurements. The loading of Ag nanoparticles influenced positively the Ag/TiO2 coats surface roughness. The photocatalytic cloropyrifos degradation achieved about 50% within one-hour post UV treatment proving, therefore, the promising Ag/TiO2 continued decontamination efficiency. In conclusion, tuning the physical and morphological properties of TiO2 coated on stainless steel surface could be significantly enhanced by Ag nanoparticles incorporation. The developed Ag/TiO2 coat could be conveniently applied as CWA decontaminant.

  9. Improving the quality of rolled pipe steel products by minimizing the bending of the ends of plates

    NASA Astrophysics Data System (ADS)

    Salganik, V. M.; Chikishev, D. N.; Denisov, S. V.; Stekanov, P. A.; Shmakov, A. V.; Fomichev, A. V.

    2013-11-01

    The causes of the vertical bending of the front ends of plates during hot rolling are revealed. A finite-element mathematical model is developed to describe the state of stress of the metal in an asymmetric deformation zone with allowance for solving a temperature problem, and the model is adapted to the conditions of the 5000 rolling mill in OAO MMK. It is found that, in rolling with mismatched work roll speeds, the direction of bending of the front strip end is determined by the strip thickness and the deformation zone shape. The main cause of the bending of the front plate end at the stage of finishing stage of rolling is shown to be the difference between the roller bed level and the rolling line. New asymmetric deformation regimes are developed with allowance for the effect of the deformation zone shape on the direction of bending of the front strip end. The developed technological regimes of asymmetric rolling make it possible to decrease the mill downtime because of the bending of the breakdown bar ends and to reduce the metal volume rejected because of violated temperature regimes of the thermomechanical treatment of plates.

  10. Conductive and corrosion behaviors of silver-doped carbon-coated stainless steel as PEMFC bipolar plates

    NASA Astrophysics Data System (ADS)

    Liu, Ming; Xu, Hong-feng; Fu, Jie; Tian, Ying

    2016-07-01

    Ni-Cr enrichment on stainless steel SS316L resulting from chemical activation enabled the deposition of carbon by spraying a stable suspension of carbon nanoparticles; trace Ag was deposited in situ to prepare a thin continuous Ag-doped carbon film on a porous carbon-coated SS316L substrate. The corrosion resistance of this film in 0.5 mol·L-1 H2SO4 solution containing 5 ppm F- at 80°C was investigated using polarization tests. The results showed that the surface treatment of the SS316L strongly affected the adhesion of the carbon coating to the stainless steel. Compared to the bare SS316L, the Ag-doped carbon-coated SS316L bipolar plate was remarkably more stable in both the anode and cathode environments of proton exchange membrane fuel cell (PEMFC) and the interface contact resistance between the specimen and Toray 060 carbon paper was reduced from 333.0 mΩ·cm2 to 21.6 mΩ·cm2 at a compaction pressure of 1.2 MPa.

  11. Vibration analysis of a thick plate with an interior cut-out by a finite element method

    NASA Astrophysics Data System (ADS)

    Chang, C.-N.; Chiang, F.-K.

    1988-09-01

    Plates with interior openings are often used in industrial design such as machines, bridges, aircraft etc. Many advantages can be obtained by this design, such as reduced weight, easy access for maintenance and an easy assembling process. However, When interior holes are cut from a plate structure, the mechanical behavior of the structure is changed. To avoid induced acoustic noise and/or mechanical failure due to mechanical resonance, vibration problems of such plate structures must be studied. The work reported here is a study of the vibration of a plate with an interior cut-out by a finite element method. Hamilton's variational principal and potential theory are used to derive the governing equations for a Mindlin plate. A quadratic element of eight nodes is used. Selective-reduced integration is used for integration of the stiffness matrix. The locking phenomenon is avoided by this particular integration technique. Eigenvalues and eigenvectors are calculated by subspace iteration. Computations are significantly reduced by this numerical technique. Results are compared with Nagaya's work, and good agreements are obtained.

  12. Numerical Simulation and Artificial Neural Network Modeling for Predicting Welding-Induced Distortion in Butt-Welded 304L Stainless Steel Plates

    NASA Astrophysics Data System (ADS)

    Narayanareddy, V. V.; Chandrasekhar, N.; Vasudevan, M.; Muthukumaran, S.; Vasantharaja, P.

    2016-02-01

    In the present study, artificial neural network modeling has been employed for predicting welding-induced angular distortions in autogenous butt-welded 304L stainless steel plates. The input data for the neural network have been obtained from a series of three-dimensional finite element simulations of TIG welding for a wide range of plate dimensions. Thermo-elasto-plastic analysis was carried out for 304L stainless steel plates during autogenous TIG welding employing double ellipsoidal heat source. The simulated thermal cycles were validated by measuring thermal cycles using thermocouples at predetermined positions, and the simulated distortion values were validated by measuring distortion using vertical height gauge for three cases. There was a good agreement between the model predictions and the measured values. Then, a multilayer feed-forward back propagation neural network has been developed using the numerically simulated data. Artificial neural network model developed in the present study predicted the angular distortion accurately.

  13. ILC TARGET WHEEL RIM FRAGMENT/GUARD PLATE IMPACT ANALYSIS

    SciTech Connect

    Hagler, L

    2008-07-17

    A positron source component is needed for the International Linear Collider Project. The leading design concept for this source is a rotating titanium alloy wheel whose spokes rotate through an intense localized magnetic field. The system is composed of an electric motor, flexible motor/drive-shaft coupling, stainless steel drive-shaft, two Plumber's Block tapered roller bearings, a titanium alloy target wheel, and electromagnet. Surrounding the target wheel and magnet is a steel frame with steel guarding plates intended to contain shrapnel in case of catastrophic wheel failure. Figure 1 is a layout of this system (guard plates not shown for clarity). This report documents the FEA analyses that were performed at LLNL to help determine, on a preliminary basis, the required guard plate thickness for three potential plate steels.

  14. Effect of laser incidence angle on cut quality of 4 mm thick stainless steel sheet using fiber laser

    NASA Astrophysics Data System (ADS)

    Mullick, Suvradip; Agrawal, Arpit Kumar; Nath, Ashish Kumar

    2016-07-01

    Fiber laser has potential to outperform the more traditionally used CO2 lasers in sheet metal cutting applications due to its higher efficiency, better beam quality, reliability and ease of beam delivery through optical fiber. It has been however, reported that the higher focusability and shorter wavelength are advantageous for cutting thin metal sheets up to about 2 mm only. Better focasability results in narrower kerf-width, which leads to an earlier flow separation in the flow of assist gas within the kerf, resulting in uncontrolled material removal and poor cut quality. However, the advarse effect of tight focusability can be taken care by shifting the focal point position towards the bottom surface of work-piece, which results in a wider kerf size. This results in a more stable flow within the kerf for a longer depth, which improves the cut quality. It has also been reported that fiber laser has an unfavourable angle of incidence during cutting of thick sections, resulting in poor absorption at the metal surface. Therefore, the effect of laser incidence angle, along with other process parameters, viz. cutting speed and assist gas pressure on the cut quality of 4 mm thick steel sheet has been investigated. The change in laser incidence angle has been incorporated by inclining the beam towards and away from the cut front, and the quality factors are taken as the ratio of kerf width and the striation depth. Besides the absorption of laser radiation, beam inclination is also expected to influence the gas flow characteristics inside the kerf, shear force phenomena on the molten pool, laser beam coupling and laser power distribution at the inclined cut surface. Design of experiment has been used by implementing response surface methodology (RSM) to study the parametric dependence of cut quality, as well as to find out the optimum cut quality. An improvement in quality has been observed for both the inclination due to the combined effect of multiple phenomena.

  15. Deformation quantification in steel plates following impact at a velocity of 2.6 km/s

    NASA Astrophysics Data System (ADS)

    Hogan, J. D.; Rogers, R. J.; Spray, J. G.

    2014-05-01

    Micro-scale damage processes during hypervelocity impact into steel targets have been evaluated using image analysis and electron backscatter diffraction techniques. The targets were 50 mm thick and the impact velocity was 2.6 km/s. Image analysis of the pearlite grains shows localized pockets of strain upwards of 55% occurring at depths associated with penetrator geometry. Electron back scatter diffraction (EBSD) shows that inter-granular ferrite grain orientations become less uniform, with deformation being primarily two- and three-dimensional. Mobilized micro-ferrite textures aligned in the shot direction were also identified with EBSD. These are formed as a result of significant plastic deformation and frictional shearing of the small volume of material.

  16. On the thermally-induced residual stresses in thick fiber-thermoplastic matrix (PEEK) cross-ply laminated plates

    NASA Technical Reports Server (NTRS)

    Hu, Shoufeng; Nairn, John A.

    1992-01-01

    An analytical method for calculating thermally-induced residual stresses in laminated plates is applied to cross-ply PEEK laminates. We considered three cooling procedures: slow cooling (uniform temperature distribution); convective and radiative cooling; and rapid cooling by quenching (constant surface temperature). Some of the calculated stresses are of sufficient magnitude to effect failure properties such as matrix microcracking.

  17. Improved corrosion resistance and interfacial contact resistance of 316L stainless-steel for proton exchange membrane fuel cell bipolar plates by chromizing surface treatment

    NASA Astrophysics Data System (ADS)

    Lee, S. B.; Cho, K. H.; Lee, W. G.; Jang, H.

    The electrochemical performance and electrical contact resistance of chromized 316 stainless-steel (SS) are investigated under simulated operating condition in a proton-exchange membrane fuel cell (PEMFC). The corrosion resistance of the chromized stainless steel is assessed by potentiodynamic and potentiostatic tests and the interfacial contact resistance (ICR) is examined by measuring the electrical contact resistance as a function of the compaction force. The results show that the chromizing surface treatment improves the corrosion resistance of the stainless steel due to the high-chromium concentration in the diffuse coating layer. On the other hand, the excess Chromium content on the surface increases the contact resistance of the steel plate to a level that is excessively high for commercial applications. This study examines the root cause of the high-contact resistance after chromizing and reports the optimum process to improve the corrosion resistance without sacrificing the ICR by obtaining a chrome carbide on the outer layer.

  18. Improved Middle-Temperature Strength of Unfired Slide Gate Plate for Continuous Casting of Steel

    NASA Astrophysics Data System (ADS)

    Wang, Fucheng; Zhao, Lei; Fang, Wei; He, Xuan; Chen, Hui; Du, Xing; Chen, Huan

    2015-11-01

    Unfired Al2O3-C slide gate plate refractories bonded with novel silicon-modified phenolic resin (MPR) and additives of Al and Si were prepared. The MPR was synthesized by silica sol via in situ polymerization with lignin-phenolic resin. The results showed that the MPR with corundum owns a better wettability and higher char yield than commercial resin (CR). The middle-temperature mechanical properties such as cold modulus of rupture (CMOR), flexural modulus ( E), and force-displacement of Al2O3-C refractory specimens bonded with MPR were improved especially ranging from 673 K to 1073 K (400 °C to 800 °C). The results showed that CMOR of the specimens bonded with MPR coked at 873 K (600 °C) had a considerable improvement with 7.04 MPa in sharp contrast to 3.31 MPa for CR-bonded specimens. It was suggested that the special organic-inorganic network structure of MPR and good wettability with corundum enhanced the bonding strength of Al2O3-C slide gate plate refractories.

  19. Effect of adhesive thickness on adhesively bonded T-joint

    NASA Astrophysics Data System (ADS)

    Abdullah, A. R.; Afendi, Mohd; Majid, M. S. Abdul

    2013-12-01

    The aim of this work is to analyze the effect of adhesive thickness on tensile strength of adhesively bonded stainless steel T-joint. Specimens were made from SUS 304 Stainless Steel plate and SUS 304 Stainless Steel perforated plate. Four T-joint specimens with different adhesive thicknesses (0.5, 1.0, 1.5 and 2.0 mm) were made. Experiment result shows T-joint specimen with adhesive thickness of 1.0 mm yield highest maximum load. Identical T-joint specimen jointed by spot welding was also tested. Tensile test shows welded T-Joint had eight times higher tensile load than adhesively bonded T-joint. However, in low pressure application such as urea granulator chamber, high tensile strength is not mandatory. This work is useful for designer in fertilizer industry and others who are searching for alternative to spot welding.

  20. Graphene grown on stainless steel as a high-performance and ecofriendly anti-corrosion coating for polymer electrolyte membrane fuel cell bipolar plates

    NASA Astrophysics Data System (ADS)

    Pu, Nen-Wen; Shi, Gia-Nan; Liu, Yih-Ming; Sun, Xueliang; Chang, Jeng-Kuei; Sun, Chia-Liang; Ger, Ming-Der; Chen, Chun-Yu; Wang, Po-Chiang; Peng, You-Yu; Wu, Chia-Hung; Lawes, Stephen

    2015-05-01

    In this study, the growth of graphene by chemical vapor deposition (CVD) on SUS304 stainless steel and on a catalyzing Ni/SUS304 double-layered structure was investigated. The results indicated that a thin and multilayered graphene film can be continuously grown across the metal grain boundaries of the Ni/SUS304 stainless steel and significantly enhance its corrosion resistance. A 3.5 wt% saline polarization test demonstrated that the corrosion currents in graphene-covered SUS304 were improved fivefold relative to the corrosion currents in non-graphene-covered SUS304. In addition to enhancing the corrosion resistance of stainless steel, a graphene coating also ameliorates another shortcoming of stainless steel in a corrosive environment: the formation of a passive oxidation layer on the stainless steel surface that decreases conductivity. After a corrosion test, the graphene-covered stainless steel continued to exhibit not only an excellent low interfacial contact resistance (ICR) of 36 mΩ cm2 but also outstanding drainage characteristics. The above results suggest that an extremely thin, lightweight protective coating of graphene on stainless steel can act as the next-generation bipolar plates of fuel cells.

  1. Corrosive characteristics of surface-modified stainless steel bipolar plate in solid polymer fuel cell

    NASA Astrophysics Data System (ADS)

    Zhang, Xiaowen; Wang, Lixia; Sun, Juncai

    2015-03-01

    In this paper, corrosion behavior of an AISI 304 stainless steel modified by niobium or niobium nitride (denoted as niobized 304 SS and Nb-N 304 SS, respectively) is investigated in simulated solid polymer fuel cell (SPFC) operating conditions. Potentiodynamic polarizations show that the corrosion potentials of surface modified 304 SS shift to positive direction while the corrosion current densities decrease greatly comparing with the bare 304 SS in simulated anodic SPFC environments. The order of corrosive resistance in corrosive potential, corrosive current density and pitting potential is: Nb-N 304 SS > niobized 304 SS > bare 304 SS. In the methanol-fueled SPFC operating conditions, the results show that the corrosion resistance of bare and niobized 304 SS increases with the methanol concentration increasing in the test solutions.

  2. Lanthanum oxide-coated stainless steel for bipolar plates in solid oxide fuel cells (SOFCs)

    NASA Astrophysics Data System (ADS)

    Yoon, Jong Seol; Lee, Jun; Hwang, Hae Jin; Whang, Chin Myung; Moon, Ji-Woong; Kim, Do-Hyeong

    Solid oxide fuel cells typically operate at temperatures of about 1000 °C. At these temperatures only ceramic interconnects such as LaCrO 3 can be employed. The development of intermediate-temperature solid oxide fuel cells (IT-SOFCs) can potentially bring about reduced manufacturing costs as it makes possible the use of an inexpensive ferritic stainless steel (STS) interconnector. However, the STS suffers from Cr 2O 3 scale formation and a peeling-off phenomenon at the IT-SOFC operating temperature in an oxidizing atmosphere. Application of an oxidation protective coating is an effective means of providing oxidation resistance. In this study, we coated an oxidation protective layer on ferritic stainless steel using a precursor solution prepared from lanthanum nitrate, ethylene glycol, and nitric acid. Heating the precursor solution at 80 °C yielded a spinable solution for coating. A gel film was coated on a STS substrate by a dip coating technique. At the early stage of the heat-treatment, lanthanum-containing oxides such as La 2O 3 and La 2CrO 6 formed, and as the heat-treatment temperature was increased, an oxidation protective perovskite-type LaCrO 3 layer was produced by the reaction between the lanthanum-containing oxide and the Cr 2O 3 scale on the SUS substrate. As the concentration of La-containing precursor solution was increased, the amount of La 2O 3 and La 2CrO 6 phases was gradually increased. The coating layer, which was prepared from a precursor solution of 0.8 M, was composed of LaCrO 3 and small amounts of (Mn,Cr)O 4 spinel. A relatively dense coating layer without pin-holes was obtained by heating the gel coating layer at 1073 K for 2 h. Microstructures and oxidation behavior of the La 2O 3-coated STS444 were investigated.

  3. A Study on the compensation margin on butt welding joint of Large Steel plates during Shipbuilding construction.

    NASA Astrophysics Data System (ADS)

    Kim, J.; Jeong, H.; Ji, M.; Jeong, K.; Yun, C.; Lee, J.; Chung, H.

    2015-09-01

    This paper examines the characteristics of butt welding joint shrinkage for shipbuilding and marine structures main plate. The shrinkage strain of butt welding joint which is caused by the process of heat input and cooling, results in the difference between dimensions of the actual parent metal and the dimensions of design. This, in turn, leads to poor quality in the production of ship blocks and reworking through period of correction brings about impediment on improvement of productivity. Through experiments on butt welding joint's shrinkage strain on large structures main plate, the deformation of welding residual stress in the form of I, Y, V was obtained. In addition, the results of experiments indicate that there is limited range of shrinkage in the range of 1 ∼ 2 mm in 11t ∼ 21.5t thickness and the effect of heat transfer of weld appears to be limited within 1000 mm based on one side of seam line so there was limited impact of weight of parent metal on the shrinkage. Finally, it has been learned that Shrinkage margin needs to be applied differently based on groove phenomenon in the design phase in order to minimize shrinkage.

  4. Investigation on the Interface Morphologies of Explosive Welding of Inconel 625 to Steel A516 Plates

    NASA Astrophysics Data System (ADS)

    Mousavi, S. A. A. Akbari; Zareie, H. R.

    2011-01-01

    The purpose of this study is to produce composite plates by explosive cladding process. This is a process in which the controlled energy of explosives is used to create a metallic bond between two similar or dissimilar materials. The welding conditions were tailored through parallel geometry route with different operational parameters. In this investigation, a two-pronged study was adopted to establish the conditions required for producing successful solid state welding: (a) Analytical calculations to determine the weldability domain or welding window; (b) Metallurgical investigations of explosive welding experiments carried out under different explosive ratios to produce both wavy and straight interfaces. The analytical calculations confirm the experimental results. Optical microscopy studies show that a transition from a smooth to wavy interface occurs with an increase in explosive ratio. SEM studies show that the interface was outlined by characteristic sharp transition between two materials.

  5. Investigation on the Interface Morphologies of Explosive Welding of Inconel 625 to Steel A516 Plates

    SciTech Connect

    Mousavi, S. A. A. Akbari; Zareie, H. R.

    2011-01-17

    The purpose of this study is to produce composite plates by explosive cladding process. This is a process in which the controlled energy of explosives is used to create a metallic bond between two similar or dissimilar materials. The welding conditions were tailored through parallel geometry route with different operational parameters. In this investigation, a two-pronged study was adopted to establish the conditions required for producing successful solid state welding: (a) Analytical calculations to determine the weldability domain or welding window; (b) Metallurgical investigations of explosive welding experiments carried out under different explosive ratios to produce both wavy and straight interfaces. The analytical calculations confirm the experimental results. Optical microscopy studies show that a transition from a smooth to wavy interface occurs with an increase in explosive ratio. SEM studies show that the interface was outlined by characteristic sharp transition between two materials.

  6. Effects of Mo content on microstructure and corrosion resistance of arc ion plated Ti-Mo-N films on 316L stainless steel as bipolar plates for polymer exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Zhang, Min; Kim, Kwang Ho; Shao, Zhigang; Wang, Feifei; Zhao, Shuang; Suo, Ni

    2014-05-01

    Bipolar plates are one of the most important components in PEMFC stack and have multiple functions, such as separators and current collectors, distributing reactions uniformly, and etc. Stainless steel is ideal candidate for bipolar plates owing to good thermal and electrical conductivity, good mechanical properties etc. However, stainless steel plate still cannot resist the corrosion of working condition. In this work, ternary Ti-Mo-N film was fabricated on 316L stainless steel (SS316L) as a surface modification layer to enhance the corrosion resistance. Effects of Mo content on the microstructure and corrosion resistance of Ti-Mo-N films are systematically investigated by altering sputtering current of the Mo target. XRD results reveal that the preferred orientation changes from [111] to [220] direction as Mo content in the film increases. The synthesized Ti-Mo-N films form a substitutional solid solution of (Ti, Mo)N where larger Mo atoms replace Ti in TiN crystal lattice. The TiN-coated SS316L sample shows the best corrosion resistance. While Mo content in the Ti-Mo-N films increases, the corrosion resistance gradually degrades. Compared with the uncoated samples, all the Ti-Mo-N film coated samples show enhanced corrosion resistance in simulated PEMFC working condition.

  7. Simulations and measurements of artificial cracks and pits in flat stainless steel plates using tone burst eddy-current thermography (TBET)

    NASA Astrophysics Data System (ADS)

    Libin, M. N.; Balasubramaniam, Krishnan; Maxfield, B. W.; Krishnamurthy, C. V.

    2013-01-01

    Tone Burst Eddy current Thermography (TBET) is a new hybrid, non-contacting, Non-Destructive Evaluation (NDE) method which employs a combination of Pulsed Eddy current Thermography (PEC) and Thermographic Non-Destructive Evaluation (TNDE). For understanding the influence of cracking and pitting on heat generation and flow within a metallic body, a fundamental knowledge of the detailed induced current density distribution in the component under test is required. This information enables us to calculate the amount of heat produced by the defects and how that heat diffuses to the surface where it is imaged. This paper describes simulation work done for artificial pits and cracks within pits on the far surface of poorly conducting metals like stainless steel. The first phase of this investigation simulates the transient thermal distribution for artificial 2D pit and crack-like defects using the finite element package COMSOL multi-physics with the AC/DC module and general heat transfer. Considering the reflection measurement geometry where thermal excitation and temperature monitoring are on the same surface, pitting reduces the material volume thereby contributing to a larger temperature rise for the same thermal energy input. A crack within a pit gives a further increase in temperature above the pure pit baseline. The tone burst frequency can be changed to obtain approximately uniform heating (low frequency) or heating of a thin region at the observation surface. Although front surface temperature changes due to 10% deep far-side pits in a 6 mm thick plate can be measured, it is not yet clear whether a 20% deep crack within this pit can be discriminated against the background. Both simulations and measurements will be presented. The objective of this work is to determine whether the TBET method is suitable for the detection and characterization of far side pitting, cracking and cracks within those pits.

  8. 75 FR 4779 - Certain Cut-to-Length Carbon-Quality Steel Plate Products From Italy: Preliminary Results of...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2010-01-29

    ...-Rolled Flat-Rolled Carbon-Quality Steel Products From Japan, 64 FR 24329 (May 6, 1999). In Nippon Steel... home-market sales database. See Stainless Steel Sheet and Strip in Coils from Taiwan: Preliminary... (August 5, 2008) (Coils from Taiwan), unchanged in Stainless Steel Sheet and Strip in Coils From...

  9. Large-Scale Evaluation of Nickel Aluminide Rools In A Heat-Treat Furnace at Bethlehem Steel's (now ISG) Burns Harbor Plate Mill

    SciTech Connect

    John Mengel; Anthony Martocci; Larry Fabina; RObert Petrusha; Ronald Chango

    2003-09-01

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry, Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system.

  10. Electroless Ni-Cu-P plating onto open cell stainless steel foam

    NASA Astrophysics Data System (ADS)

    Abdel Aal, A.; Shehata Aly, M.

    2009-04-01

    Metallic foams with a high fraction of porosity, low density and high energy absorption capacity, are a rapidly emerging class of novel ultralightweight materials for various engineering applications. Development of these materials with Ni-Cu-P coatings is expected to widespread their industrial utilizations. This article aims to apply Ni-Cu-P coatings onto open cell stainless steel foams from Ni-P bath containing CuSO 4·5H 2O as a source of Cu ions. Scanning electron microscopy and energy dispersive analysis were used to investigate the microstructure and chemical composition of the deposited coatings, respectively. The influence of CuSO 4·5H 2O addition on the deposition rate, chemical composition and surface morphology of coatings was studied. The corrosion performance of coated foam was examined in 1 M HCl using weight loss technique. The results revealed that wt.% of Cu in deposit increases with CuSO 4·5H 2O concentration, while wt.% of Ni and P is reduced. Better corrosion resistance, finer-grained deposit and lower deposition rate were observed by increasing Cu content into Ni-P matrix.

  11. Ex situ evaluation of nanometer range gold coating on stainless steel substrate for automotive polymer electrolyte membrane fuel cell bipolar plate

    NASA Astrophysics Data System (ADS)

    Kumar, A.; Ricketts, M.; Hirano, S.

    The bipolar plate in polymer electrolyte membrane (PEM) fuel cell helps to feed reactant gases to the membrane electrode assembly (MEA) and collect current from the MEA. To facilitate these functions, the bipolar plate material should exhibit excellent electrical conductivity and corrosion resistance under fuel cell operating conditions, and simultaneously be of low-cost to meet commercialization enabling targets for automotive fuel cells. In the present work, we focus on the benchmarking of 10 nm gold coated SS316L (a.k.a. Au Nanoclad ®) bipolar plate material through ex situ tests, which is provided by Daido Steel (Japan). The use of nanometer range Au coatings help to retain the noble properties of gold while significantly reducing the cost of the bipolar plate. The area specific resistance of the flat sample is 0.9 mΩ cm 2 while that for the formed bipolar plate is 6.3 mΩ cm 2 at compaction force of 60 N cm -2. The corrosion current density was less than 1 μA cm -2 at 0.8 V/NHE with air sparge simulating cathodic conditions. Additionally, gold coated SS316L showed anodic passivation of SS316L, thereby exhibiting robustness towards coating defects including surface scratches that may originate during the manufacturing of the bipolar plate. These series of ex situ tests indicate that 10 nm gold coated SS316L has good potential to be considered for commercial bipolar plates in automotive fuel cell stack.

  12. Progress in fabrication of large magnetic sheilds by using extended YBCO thick films sprayed on stainless steel with the HVOF technique

    SciTech Connect

    Pavese, F.; Bergadano, E.; Ferri, D.

    1997-06-01

    Fabricating a full box-type magnetic shield, by spraying a thick film of commercial YBCO powder on stainless steel with the oxygen-fuel high-velocity technique (HVOF, also referred to as {open_quotes}continuous detonation spray{close_quotes} (CDS)), requires the solution of several specific problems since the design stage of the project. The design problems of this type of shield are examined and the results obtained in the early stages of the realization are discussed.

  13. Plate Wave Resonance with Air-Coupled Ultrasonics

    NASA Astrophysics Data System (ADS)

    Bar, H. N.; Dayal, V.; Barnard, D.; Hsu, D. K.

    2010-02-01

    Air-coupled ultrasonic transducers can excite plate waves in metals and composites. The coincidence effect, i.e., the wave vector of plate wave coincides with projection of exciting airborne sound vector, leads to a resonance which strongly amplifies the sound transmission through the plate. The resonance depends on the angle of incidence and the frequency. In the present study, the incidence angle for maximum transmission (θmax) is measured in plates of steel, aluminum, carbon fiber reinforced composites and honeycomb sandwich panels. The variations of (θmax) with plate thickness are compared with theoretical values in steel, aluminum and quasi-isotropic carbon fiber composites. The enhanced transmission of air-coupled ultrasound at oblique incidence can substantially improve the probability of flaw detection in plates and especially in honeycomb structures. Experimental air-coupled ultrasonic scan of subtle flaws in CFRP laminates showed definite improvement of signal-to-noise ratio with oblique incidence at θmax.

  14. Tensile damage effects in steel plate perforation by a tungsten rod

    NASA Astrophysics Data System (ADS)

    Raftenberg, Martin N.

    1998-07-01

    The EPIC Lagrangian wavecode was used to study sensitivities of rolled homogeneous armor (RHA) target hole size and the length and speed of a tungsten heavy alloy (WHA) residual rod to RHA spall pressure. The target had a 50.8-mm thickness, and the rod had a 112.0-mm length, a 20.9-mm diameter, and a striking speed of 1.52 km/s. Corresponding to a spall pressure of -0.5 GPa, good agreement with experiment was obtained in terms of target hole size and residual length for two different RHA fits to the Johnson-Cook strength model. Adiabatic shear banding in RHA is proposed to be the mechanism by which spall pressure is locally changed from its measured value of -3.0 GPa.

  15. Photon-stimulated desorption yields from stainless steel and copper-plated beam tubes with various pretreatments

    SciTech Connect

    Foerster, C.L.; Halama, H.; Lanni, C. )

    1990-05-01

    Photon-stimulated desorption (PSD) from the walls of electron storage rings and associated beamlines imposes serious limits on their beam quality and beam lifetimes. Stainless steel (SS) is the most used material for beam lines and its use has become more dominant for dedicated light sources. Copper-plated SS beam pipes have been selected for the superconducting super collider (SSC) project. Three-meter-long tubes of 3, 8.8, and 10 cm diameter were prepared using the following pretreatments common in storage rings. The samples were chemically cleaned only, vacuum baked to 200 {degree}C, vacuum fired to 950 {degree}C, and argon--oxygen glow-discharge conditioned. A dedicated beam line at the National Synchrotron Light Source was used to measure PSD from the samples. Desorption was measured as a function of beam current during exposure to white light having a critical energy of 500 MeV. Our results are presented and compared with PSD from previous work on aluminum and SS here and at other laboratories. Glow-discharged SS yields the lowest PSD.

  16. A role of {delta}-ferrite in edge-crack formation during hot-rolling of austenitic stainless steels

    SciTech Connect

    Czerwinski, F.; Brodtka, A.; Cho, J.Y.; Szpunar, J.A.; Zielinska-Lipiec, A.; Sunwoo, J.H.

    1997-10-15

    Austenitic stainless steels are substantially harder during hot-rolling than either ferritic or mild steels. The objective of this study is to verify the possible correlation between the edge-crack formation during hot-rolling and the presence of {delta} ferrite in austenitic stainless steel. Hot-rolled plates of austenitic stainless steels, examined at room temperatures, contain up to 9% of {delta} ferrite in austenitic matrix. The distribution of ferrite in steel plate is inhomogeneous: the highest ferrite content is located in the vicinity of the plate edge. Moreover, the content of {delta} ferrite changes irregularly across the plate thickness. The results obtained from analysis of several plates suggest a correlation between the maximum content of {delta} ferrite in steel microstructure and the length of the edge-crack formed during hot-rolling: the higher the volume fraction of ferrite, the longer the edge-crack.

  17. Carbon fiber reinforced plastic (CFRP) plates versus stainless steel dynamic compression plates in the treatment of fractures of the tibiae in dogs.

    PubMed

    Skirving, A P; Day, R; Macdonald, W; McLaren, R

    1987-11-01

    In a series of 14 dogs, fractures of both tibiae were caused by a "bone-breaker" designed in the authors' department and observed to produce a consistent and realistic canine fracture. One tibia was plated with a carbon fiber reinforced plastic (CFRP) plate and the other with a dynamic compression (DC) plate. Roentgenographic examination demonstrated healing of the CFRP-plated tibiae with abundant callus, and almost total remodeling of the fracture callus between ten and 20 weeks. Biomechanical testing by three-point bending revealed little difference between the strength of union of the fractures at 12-16 weeks. At 20 weeks, although the numbers were too small for statistical confirmation, the CFRP-plated tibiae were consistently stronger than the DC-plated tibiae. PMID:3665229

  18. Tensile Damage Effects in Steel Plate Perforation by a Tungsten Rod

    NASA Astrophysics Data System (ADS)

    Raftenberg, Martin N.

    1997-07-01

    The EPIC wavecode was used to simulate an experiment in which a tungsten rod impacted at 1.57 km/s and perforated a rolled homogeneous armor (RHA) plate. The rod's residual length, L_r, and the hole's final diameter, \\overlineD, were experimentally determined. The Johnson-Cook strength model was used for RHA with two sets of constants, J83 and G94. When the Johnson-Cook phfracture model was applied to RHA with damage constants recommended by Johnson and Cook, \\overlineD was 13% (J83) and 26% (G94) smaller than the experimental result. An alternative damage model introduces a material constant, p_fail. When the computed pressure within a given finite element of RHA attained a value more negative than p_fail, that element was no longer allowed to support hydrostatic tension or deviatoric stresses. Throughout the p_fail range of -4.0 to -1.0 GPa, \\overlineD remained consistently smaller than the experimental result. As p_fail was increased from -1.0 to -0.1 GPa, \\overlineD increased dramatically. Corresponding to some p_fail in the range of -0.5 to -0.1 GPa, the G94 value for each of \\overlineD and Lr achieved reasonable agreement with experiment. This applies to the J83 value as well in the case of \\overlineD. Microscopy suggests that such large spall pressures may occur locally because of adiabatic shear banding.

  19. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part II. Thick-walled tube with cross-bore

    NASA Astrophysics Data System (ADS)

    Feng, H.; Donth, B.; Mughrabi, H.

    1998-01-01

    In part I, the autofrettage of a smooth thick-walled tube of the austenitic stainless steel AISI 304 L was studied by finite-element (FE) modelling. It was shown that low- temperature autofrettage is more efficient than autofrettage at room temperature, since it produces a larger beneficial compressive residual tangential (hoop) stress at the inner bore of the tube and hence permits a more significant enhancement of the fatigue resistance against pulsating internal pressure. The objective of the present study (part II) was to investigate the technically more relevant case of a thick-walled tube with a cross-bore made of the same steel. For this purpose, three-dimensional FE calculations were performed in order to characterize the influences of the autofrettage pressure and temperature on the stress and strain changes, in particular at the site of the cross-bore, also taking into account the effects of work hardening and reverse yielding. The results indicate that low-temperature autofrettage can also be applied advantageously in the case of thick-walled tubes with a cross-bore by virtue of the significantly larger residual compressive stresses, compared to room temperature autofrettage. From the quantitative FE calculations, the optimal combination of autofrettage temperature and pressure were concluded to lie in the range of 0965-0393/6/1/007/img1 to 0965-0393/6/1/007/img2, respectively. The calculated results were found to be in fair agreement with the measured values.

  20. Influence of Laser Wavelength on Melt Bath Dynamics and Resulting Seam Quality at Welding of Thick Plates

    NASA Astrophysics Data System (ADS)

    Haug, P.; Rominger, V.; Speker, N.; Weber, R.; Graf, T.; Weigl, M.; Schmidt, M.

    CO2- and solid-state lasers are the most widely used beam sources. Owing to their different physical beam characteristics, these two types of laser differ fundamentally not only in how the beam is guided but also in their process behavior during deep penetration welding. Almost all industrial applications in thick material > 8 mm have to be full penetration welds to increase fatigue strength, for example in ship building, pipeline construction, train and rail construction or power-train, Holzer et al., 2011. Therefore process behavior and limits at full penetration will be analyzed in detail for both beam sources.

  1. Spectroscopic and microscopic investigation of the corrosion of D-9 stainless steel by lead bismuth eutectic (LBE) at elevated temperatures. Initiation of thick oxide formation

    NASA Astrophysics Data System (ADS)

    Johnson, Allen L.; Koury, Dan; Welch, Jenny; Ho, Thao; Sidle, Stacy; Harland, Chris; Hosterman, Brian; Younas, Umar; Ma, Longzhou; Farley, John W.

    2008-06-01

    Corrosion of 316/316L stainless steel by lead-bismuth eutectic (LBE) at elevated temperature was investigated by examination of samples after 1000, 2000, and 3000 h of exposure at 550 °C, using SEM, XPS with sputter depth profiling, and TEM. The process by which localized oxide failure becomes extensive thick oxide formation was investigated. Under our experimental conditions, iron was observed to migrate outward while chromium did not migrate above the original metal surface. The thin oxide layer on the D-9 sample resembled 316L cold-rolled samples, while the thick oxide on D-9 resembled annealed 316L oxide. With continued exposure, thick oxide grew to cover the entire surface.

  2. A new clinical unit for digital radiography based on a thick amorphous Selenium plate: Physical and psychophysical characterization

    SciTech Connect

    Rivetti, Stefano; Lanconelli, Nico; Bertolini, Marco; Acchiappati, Domenico

    2011-08-15

    Purpose: Here, we present a physical and psychophysical characterization of a new clinical unit (named AcSelerate) for digital radiography based on a thick a-Se layer. We also compared images acquired with and without a software filter (named CRF) developed for reducing sharpness and noise of the images and making them similar to images coming from traditional computed radiography systems. Methods: The characterization was achieved in terms of physical figures of merit [modulation transfer function (MTF), noise power spectra (NPS), detective quantum efficiency (DQE)], and psychophysical parameters (contrast-detail analysis with an automatic reading of CDRAD images). We accomplished measurements with four standard beam conditions: RAQ3, RQA5, RQA7, and RQA9. Results: The system shows an excellent MTF (about 50% at the Nyquist frequency). The DQE is about 55% at 0.5 lp/mm and above 20% at the Nyquist frequency and is almost independent from exposure. The contrast-detail curves are comparable to some of the best published data for other systems devoted to imaging in general radiography. The CRF filter influences both the MTF and NPS, but it does lead to very small changes on DQE. Also the visibility of CDRAD details is basically unaltered, when the filter is activated. Conclusions: As normally happens with detector based on direct conversion, the system presents an excellent MTF. The improved efficiency caused by the thick layer allows getting good noise characteristics and DQE results better (about 10% on average) than many of the computed radiography (CR) systems and comparable to those obtained by the best systems for digital radiography available on the market.

  3. Plate-Tectonic Analysis of Shallow Seismicity: Apparent Boundary Width, beta-Value, Corner Magnitude, Coupled Lithosphere Thickness, and Coupling in 7 Tectonic Settings

    NASA Astrophysics Data System (ADS)

    Bird, P.; Kagan, Y. Y.

    2003-12-01

    A new plate model [Bird, 2003, G3, 10.1029/2001GC000252] is used to analyze the mean seismicities of 7 types of plate boundary (CRB continental rift boundary, CTF continental transform fault, CCB continental convergent boundary, OSR oceanic spreading ridge, OTF oceanic transform fault, OCB oceanic convergent boundary, SUB subduction zone). We compare the plate-like (non-orogen) regions of model PB2002 with the CMT catalog to select apparent boundary half-widths, and then assign 95% of shallow earthquakes to one of these settings. A tapered Gutenberg-Richter model of the frequency/moment relation is fit to the subcatalog for each setting by maximum-likelihood. Best-fitting β values range from 0.53 to 0.92, but all 95%-confidence ranges are consistent with a common value of 0.61-0.66. To better determine some corner magnitudes we expand the subcatalogs by: (1) inclusion of orogens; and (2) inclusion of years 1900-1975 from the catalog of Pacheco and Sykes [1992]. Combining both earthquake statistics and the plate-tectonic constraint on moment rate, corner magnitudes include: CRB 7.64-.26+.76, CTF 8.01-.21+.45, CCB 8.46-.39+.21, OCB 8.04-.22+.52, and SUB 9.58-.46+.48. Coupled lithosphere thicknesses are found to be: CRB 3.0-1.4+7.0 km; CTF 8.6-4.1+11 km; CCB 18-11+? km; OSR 0.13-0.09+.13 km for normal-faulting and 0.40-.21+? km for strike-slip; OTF 12-7.1+?, 1.6-0.5+1.4, and 1.5-0.6+1.2 km at low, medium, and high velocities; OCB 3.8-2.3+13.7 km, and SUB 18.0-10.8+? km. Generally high coupling of subduction and continental plate boundaries suggests that here all seismic gaps are dangerous unless proven to be creeping. Generally low coupling within oceanic lithosphere suggests a different model of isolated seismic asperities surrounded by large seismic gaps which may be permanent.

  4. The repair of full-thickness articular cartilage defects. Immune responses to reparative tissue formed by allogeneic growth plate chondrocyte implants

    SciTech Connect

    Kawabe, N.; Yoshinao, M. )

    1991-07-01

    Growth plate cartilage cultivated in vitro was attached with a fibrin clot to a full-thickness articular cartilage defect on knee joints in allogeneic New Zealand rabbits. The healing of the defects was assessed by gross examination, light microscopy, and immunologic analysis for 24 weeks. Immunologic assessment of cell-mediated immunity, cytotoxicity of a humoral antibody by a 51 chromium release assay, and immunofluorescence studies were carried out. During the first two weeks following grafting, healing was excellent in 11 of the 17 defects. From three to 24 weeks, 11 of 42 defects examined had good results. Host lymphocytes had accumulated around the allograft at two to 12 weeks. Most of the implanted cartilage grown in vitro died and was replaced by fibrous tissue. The immunologic studies suggested that the implanted cartilage began to degenerate two to three weeks after implantation partially because of a humoral immune response but more importantly because of cell-mediated cytotoxicity.

  5. Chromium ion plating studies for enhancement of bearing lifetime

    NASA Technical Reports Server (NTRS)

    Davis, J. H.

    1982-01-01

    Six 440-C hardened stainless steel roller bearing test rods were ion plated with various chromium films of thicknesses from .2 microns to 7 microns. The thinner (approximately .2 microns) coating sample had 3 times the fatigue life of the unplated (standard) specimens. Contrastingly, the samples having thicker coatings (several microns) had short fatigue lives (about 3% of the unplated standard).

  6. Hardness and microstructural response to thermal annealing of irradiated ASTM A533B class 1 plate steel

    SciTech Connect

    Reinhart, D.E.; Kumar, A.S.; Gelles, D.S.; Hamilton, M.L.; Rosinski, S.T.

    1999-10-01

    Hardness measurements were used to determine the post-irradiation annealing response of A533B class 1 plate steel irradiated to a fluence of 1 {times} 10{sup 19} n/cm{sup 2} (E > 1 MeV) at 150 C. Rockwell hardness measurements indicated that the material had hardened by 6.6 points on the B scale after irradiation. The irradiation induced hardness increase was associated with a decrease in upper shelf energy from 63.4 J to 5-1.8 J and a temperature shift in the Charpy curve at the 41 J level from 115 C to 215 C. Specimens were annealed after irradiation at temperatures of 343 C (650 F), 399 C (750 F), and 454 C (850 F) for durations of up to one week (168 h). Hardness measurements were made to chart recovery of hardness as a function of time and temperature. Specimens annealed at the highest temperature 454 C recovered the fastest, fully recovering within 144 h. Specimens annealed at 399 C recovered completely within 168 h. Specimens annealed at the lowest temperature, 343 C recovered only {approximately}70% after 168 h of annealing. After neutron irradiation, a new feature of black spot damage was found to be superimposed on the unirradiated microstructure. The density of black spots was found to vary from 2.3 {times} 10{sup 15}/cm{sup 3} to 1.1 {times} 10{sup 16}/cm{sup 3} with an average diameter of 2.85 nm. Following annealing at 454 C for 24 h the black spot damage was completely annealed out. It was concluded that the black spot damage was responsible for 70% of the irradiation-induced hardness.

  7. Studies on pulsed Nd:YAG laser cutting of thick stainless steel in dry air and underwater environment for dismantling applications

    NASA Astrophysics Data System (ADS)

    Choubey, Ambar; Jain, R. K.; Ali, Sabir; Singh, Ravindra; Vishwakarma, S. C.; Agrawal, D. K.; Arya, R.; Kaul, R.; Upadhyaya, B. N.; Oak, S. M.

    2015-08-01

    Dismantling of old equipments and structures is an important application in nuclear facilities and shipping industry. This paper presents a study on process optimization during pulsed Nd:YAG laser cutting of thick stainless steel (AISI SS304) sheets having a thickness in the range of 4-20 mm in dry air and underwater environment. Laser cutting experiments have been performed using a 500 W average power long pulse Nd:YAG laser system with fiber optic beam delivery. A water shielded laser cutting nozzle with coaxial gas jet was specifically developed to form a local dry cavity around the laser beam during the cutting experiments in underwater condition. It was found that for a given pulse energy, a higher cutting speed is possible with optimal value of pulse duration, spot overlapping, and assist gas pressure. Cutting speed of 20 mm thick SS sample was enhanced to about three times by means of increase in pulse duration from 14 ms to 20 ms and reduction in the required spot overlapping from a value of 80% to 40% using oxygen as the assist gas. A comparison of the cutting speed and heat affected zone in dry air and underwater environment has been performed. These results will be highly useful in laser based dismantling of old steel structures in radioactive and underwater environment to save time and minimize radiation dose consumption as compared to conventional dismantling methods.

  8. Within-plate magmatism under condition of abnormally thick sialic crust: Evidence for Proterozoic anorthosite-rapakivi granite complexes of the East-European Craton

    NASA Astrophysics Data System (ADS)

    Sharkov, Evgenii

    2010-05-01

    material above them. As a result, complex magmatic systems appeared here. Partial melting of the crust was the consequence of advective heating from the hot mantle magmas. Due to convection, the main heat loss during solidification was realized through roofs of basaltic sills. Consequently, extensive melting of warmed-up siliceous rocks above them would be occurred, at that thickness of newly formed granitic layer could twice exceed the thickness of basaltic sill (Huppert and Sparks, 1988). During the initial stages relatively cool crustal material at the boundary of basaltic melt and sialic roof involved in convective flows and dissolved in hot basaltic melt, which led to it's enrichment in SiO2 and Al2O3., led to predomination of plagioclase cumulates among the rocks of basic sections. Solidification of such complex chambers were began from hardening of lower basic layers; it led to domination of ascending currents in the upper silicic layer, which was favour to appearance of specific rapakivi textures in granites. ARGCs are usually associated with large Mid-Proterozoic belts of within-plate felsic volcanism, developed on all Precambrian shields on place of stabilized Paleoproterozoic orogens with thick sialic crust. From such point of view, it was the main reason for existence of such volcanism, because majority of mantle-derived mafic magmas was not reached the surface and secondary felsic melts were predominated. Evidently, ARGCs illustrate structure and processes in transitions magma chambers of such peculiar magmatic systems. Many investigators suggest that ARGCs are a part of anorthosite-mangerite-charnockite granite (AMCG) suite. However, typical AMCG complexes were commonly developed in mobile zones and undergone by deformation and high-grade metamorphism. In contrast, anorogenic ARGCs are usually localized among stabilized domains and appeared on places where Paleoproterozoic orogens completed their development. So, their tectonic settings can be described in

  9. Remote quantitative temperature and thickness measurements of plasma-deposited titanium nitride thin coatings on steel using a laser interferometric thermoreflectance optical thermometer

    SciTech Connect

    Liu Yue; Mandelis, Andreas; Choy, Mervyn; Wang, Chinhua; Segal, Lee

    2005-08-15

    An optical thermometer based on the principle of laser thermoreflectance has been introduced to monitor the surface temperature of thin coatings on steel parts undergoing an industrial titanium nitride (TiN) alloy deposition process. To study the feasibility of the optical thermometer, various thermo-optical parameters of TiN affected by the deposition process have been investigated; namely, the reflectance-temperature relation, the thermoreflectance coefficient, and the coating thickness dependence of thermoreflectance and of total reflectance. A theory of interferometric thermoreflectance has been introduced to model the total reflectance variations during the coating process. An inverse reflectance-temperature relation for the TiN-D2 steel substrate system has been found and a first-order Taylor series expansion used to model thermoreflectance has been shown to yield a thermoreflectance coefficient which is independent of temperature. Both results are in quantitative agreement with the Drude-Zener theory of conductors and semi-conductors. An empirical formula has been derived to effectively model the experimental thermoreflectance coefficient dependence of the TiN-D2 steel system on TiN coating thickness, in qualitative agreement with scattering mechanisms of the Boltzmann transport theory in conductors and semiconductors. The good agreement of theoretical interferometric thermoreflectance simulations with in situ measurements during a specific industrial TiN sputter-coating growth process and the independence of the thermoreflectance and thin-coating-thickness reflectance coefficients from temperature show the potential of using this nonintrusive noncontacting technique as an optical thermometer to determine surface temperatures of physically inaccessible samples undergoing industrial coating deposition processes.

  10. Improved anticorrosion properties and electrical conductivity of 316L stainless steel as bipolar plate for proton exchange membrane fuel cell by lower temperature chromizing treatment

    NASA Astrophysics Data System (ADS)

    Yang, Lijun; Yu, Haijun; Jiang, Lijun; Zhu, Lei; Jian, Xuyu; Wang, Zhong

    The lower temperature chromizing treatment is developed to modify 316L stainless steel (SS 316L) for the application of bipolar plate in proton exchange membrane fuel cell (PEMFC). The treatment is performed to produce a coating, containing mainly Cr-carbide and Cr-nitride, on the substrate to improve the anticorrosion properties and electrical conductivity between the bipolar plate and carbon paper. Shot peening is used as the pretreatment to produce an activated surface on stainless steel to reduce chromizing temperature. Anticorrosion properties and interfacial contact resistance (ICR) are investigated in this study. Results show that the chromized SS 316L exhibits better corrosion resistance and lower ICR value than those of bare SS 316L. The chromized SS 316L shows the passive current density about 3E-7 A cm -2 that is about four orders of magnitude lower than that of bare SS 316L. ICR value of the chromized SS 316L is 13 mΩ cm 2 that is about one-third of bare SS 316L at 200 N cm -2 compaction forces. Therefore, this study clearly states the performance advantages of using chromized SS 316L by lower temperature chromizing treatment as bipolar plate for PEMFC.

  11. Effect of substrate temperature on the structural properties of magnetron sputtered titanium nitride thin films with brush plated nickel interlayer on mild steel

    NASA Astrophysics Data System (ADS)

    Subramanian, B.; Ashok, K.; Jayachandran, M.

    2008-12-01

    Thin films of titanium nitride (TiN) were prepared on mild steel (MS) by a physical vapor deposition (PVD) method namely direct current reactive magnetron sputtering. With the aim of improving the adhesion of TiN layer an additional Nickel interlayer was brush plated on the steel substrates prior to TiN film formation. The phase has been identified with X-ray diffraction (XRD) analysis, and the results show that the prominent peaks observed in the diffraction patterns correspond to the (1 1 1), (2 0 0) and (2 2 2) planes of TiN. Cross-sectional SEM indicated the presence of dense columnar structure. The mechanical properties (modulus and hardness) of these films were characterized by nanoindentation.

  12. Influence of Temperature and Time of Post-weld Heat Treatment on Stress Relief in an 800-mm-Thick Steel Weldment

    NASA Astrophysics Data System (ADS)

    Mitra, Abhishek; Siva Prasad, N.; Janaki Ram, G. D.

    2016-04-01

    Ferritic steel weldments are invariably post-weld heat treated for relieving the residual stresses. However, the long duration of post-weld heat treatment (PWHT) required for very thick weldments can adversely affect the mechanical properties and fracture toughness. Thus, there is a need to establish the relative importance of temperature and time of PWHT with respect to stress relief. Accordingly, in the present work, the phenomenon of stress relief (due to PWHT) in an 800-mm-thick steel weldment was investigated using finite element analysis and the results were validated against experimental measurements. An analytical study was also carried out to determine the relative influence of temperature and time of PWHT on stress relief. It was found that time of PWHT plays a more significant role in case of relatively lower PWHT temperatures. It was also found that, for a given value of Hollomon parameter, different combinations of PWHT temperature and time can be employed to achieve the same level of stress relief. A mathematical relationship has been established between Hollomon parameter and magnitude of residual stress after PWHT. It has been shown that residual stress is a monotonically decreasing function of the Hollomon parameter.

  13. Tungsten Inert Gas and Friction Stir Welding Characteristics of 4-mm-Thick 2219-T87 Plates at Room Temperature and -196 °C

    NASA Astrophysics Data System (ADS)

    Lei, Xuefeng; Deng, Ying; Yin, Zhimin; Xu, Guofu

    2014-06-01

    2219-T87 aluminum alloy is widely used for fabricating liquid rocket propellant storage tank, due to its admirable cryogenic property. Welding is the dominant joining method in the manufacturing process of aerospace components. In this study, the tungsten inert gas welding and friction stir welding (FSW) characteristics of 4-mm-thick 2219-T87 alloy plate at room temperature (25 °C) and deep cryogenic temperature (-196 °C) were investigated by property measurements and microscopy methods. The studied 2219 base alloy exhibits a low strength plane anisotropy and excellent room temperature and cryogenic mechanical properties. The ultimate tensile strength values of TIG and FSW welding joints can reach 265 and 353 MPa at room temperature, and 342 and 438 MPa at -196 °C, respectively. The base metal consists of elongated deformed grains and many nano-scaled θ (Al2Cu) aging precipitates. Fusion zone and heat-affected zone (HAZ) of the TIG joint are characterized by coarsening dendritic grains and equiaxed recrystallized grains, respectively. The FSW-welded joint consists of the weld nugget zone, thermo-mechanically affected zone (TMAZ), and HAZ. In the weld nugget zone, a micro-scaled sub-grain structure is the main microstructure characteristic. The TMAZ and HAZ are both characterized by coarsened aging precipitates and elongated deformed grains. The excellent FSW welding properties are attributed to the preservation of the working structures and homogenous chemical compositions.

  14. Acoustic Emission tomography based on simultaneous algebraic reconstruction technique to visualize the damage source location in Q235B steel plate

    NASA Astrophysics Data System (ADS)

    Jiang, Yu; Xu, Feiyun; Xu, Bingsheng

    2015-12-01

    Acoustic Emission (AE) tomography based on Simultaneous Algebraic Reconstruction Technique (SART), which combines the traditional location algorithm with the SART algorithm by using AE events as its signal sources, is a new visualization method for inspecting and locating the internal damages in the structure. In this paper, the proposed method is applied to examine and visualize two man-made damage source locations in the Q235B steel plate to validate its effectiveness. Firstly, the Q235B steel plate with two holes specimen is fabricated and the pencil lead break (PLB) signal is taken as the exciting source for AE tomography.Secondly, A 6-step description of the SART algorithm is provided and the three dimensional(3D)image contained the damage source locations is visualized by using the proposed algorithm in terms of a locally varying wave velocity distribution. It is shown that the AE tomography based on SART has great potential in the application of structure damage detection. Finally, to further improve the quality of 3D imaging, the Median Filter and the Adaptive Median Filter are used to reduce the noises resulting from AE tomography. The experiment results indicate that Median Filter is the optimal method to remove Salt & Pepper noises.

  15. EXPERIMENTAL STUDY ON CLASSIFICATION OF LAYOUT METHODS OF A STEEL PLATE AND EFFECT OF DECREASE IN ACTING PRESSURE ON BEARING GROUND THROUGH THE CRAWLERS OF DRILL RIGS.

    NASA Astrophysics Data System (ADS)

    Hori, Tomohito; Tamate, Satoshi; Kikkawa, Naotaka; Itoh, Kazuya

    Drill rigs are large pieces of construction machinery, used to build pile foundations and improve ground stability. In recent years, there have been several reports of accidents where drill rigs have toppled over. Two potential causes for these accidents are related to drill rigs becoming unstable. One cause is structural instability, where the body is composed of a top heavy weight distribution. The other is concerned with the supporting ground. During the construction process, rig sites are excavated and overlaid by reclaimed soil. These works produce uneven surfaces, as well as a distribution of different stiffnesses in the supporting ground. In this study, we first classify layout methods of a steel plate and conduct loading tests with several layout patterns while decreasing the acting pressure on the bearing ground through the crawlers. Secondly, a series of experimental simulations using a 1/25 scale model of a drill rig are performed in a centrifuge, in order to investigate the cause of drill rig instability with motion-image sequence analysis. Finally, we discuss the optimum layout methods of the steel plate.

  16. Experimental study of bolted connections using light gauge channel sections and packing plates at the joints

    NASA Astrophysics Data System (ADS)

    Kulkarni, Ravindra B.; Vaghe, Vishal M.

    2014-12-01

    Cold-formed structural members are being used more widely in routine structural design as the world steel industry moves from the production of hot-rolled section and plate to coil and strip, often with galvanized and/or painted coatings. Steel in this form is more easily delivered from the steel mill to the manufacturing plant where it is usually cold-rolled into open and closed section members. In the present experimental study, the use of packing plate at the joints in cold-formed channel sections may increase the load carrying capacity and also reduce the buckling of unconnected cold form channel steel plate at joints. The present study focuses on examining the experimental investigation to use mild steel as a packing plate with cold-formed channel sections by bolted connection at the joints and the connection subjected to axial tension. Series of tests are carried out with increase in the thickness of packing plate and results are observed and analyzed. Total Twelve experimental tests have been carried out on cold-formed channel tension members fastened with single as well as three numbers of bolts at the connection and from the observations the strength of the joint is increased by increasing the various thicknesses of packing plates and also the buckling of unconnected leg of channel specimen is reduced. It is analyzed by plotting the entire load versus elongation path, so that the behavior of the connection is examined.

  17. Experimental study of bolted connections using light gauge channel sections and packing plates at the joints

    NASA Astrophysics Data System (ADS)

    Kulkarni, Ravindra B.; Vaghe, Vishal M.

    2014-09-01

    Cold-formed structural members are being used more widely in routine structural design as the world steel industry moves from the production of hot-rolled section and plate to coil and strip, often with galvanized and/or painted coatings. Steel in this form is more easily delivered from the steel mill to the manufacturing plant where it is usually cold-rolled into open and closed section members. In the present experimental study, the use of packing plate at the joints in cold-formed channel sections may increase the load carrying capacity and also reduce the buckling of unconnected cold form channel steel plate at joints. The present study focuses on examining the experimental investigation to use mild steel as a packing plate with cold-formed channel sections by bolted connection at the joints and the connection subjected to axial tension. Series of tests are carried out with increase in the thickness of packing plate and results are observed and analyzed. Total Twelve experimental tests have been carried out on cold-formed channel tension members fastened with single as well as three numbers of bolts at the connection and from the observations the strength of the joint is increased by increasing the various thicknesses of packing plates and also the buckling of unconnected leg of channel specimen is reduced. It is analyzed by plotting the entire load versus elongation path, so that the behavior of the connection is examined.

  18. Deposition of thick and adherent Teflon-like coating on industrial scale stainless steel shell using pulsed dc and RF PECVD

    NASA Astrophysics Data System (ADS)

    Satyaprasad, A.; Nema, S. K.; Sinha, N. K.; Raj, Baldev

    2010-04-01

    A unique combination of pulsed dc and radio frequency (RF) discharge deposition was used to deposit thick (˜5 μm) and adherent (2-4 MPa) Teflon-like coatings on a stainless steel (SS) shell of 2 m diameter size, through plasma enhanced chemical vapor deposition (PECVD). The details of deposition on such a big industrial scale component are reported for the first time. In this method, highly adherent thin interface layers were grown on SS shell that was electrically grounded, using pulsed dc discharge, followed by RF discharge deposition to build up the required coating thickness. The fluorocarbon precursor molecules, required for the deposition of Teflon-like coating, are generated indigenously by pyrolyzing the Teflon powder. The deposited coating was studied for its chemical bond state, surface roughness (Ra), morphology, thickness, and adhesive strength. These studies were carried out by using XPS, AFM, SEM, etc. The adhesive strength of the coating was measured by pin-pull test as per ASTM D4541 standard test. The coatings deposited with pulsed dc discharge were observed to have higher adhesive strength when compared with those deposited with RF discharge.

  19. Microstructure of CrMnNi Cast Steel After Explosive-Driven Flyer-Plate Impact at Room Temperature and Below

    NASA Astrophysics Data System (ADS)

    Eckner, R.; Reichel, B.; Savinykh, A. S.; Krüger, L.; Razorenov, S. V.; Garkushin, G. V.

    2016-01-01

    A low-carbon metastable austenitic CrMnNi cast steel was investigated under shock conditions in a flyer-plate impact test. The samples were impacted by aluminum flyer-plates with impact velocities of 620 ± 30 m/s. Depending on deformation temperature and strain rate, the material exhibited different deformation mechanisms (dislocation glide, martensitic transformation, and mechanical twinning), which determined the microstructural evolution and mechanical behavior. Flyer-plate impact tests were carried out at 213 K and 293 K (-60 °C and +20 °C). A soft recovered sample revealed microstructural changes directly after impact. The subsequent microstructural investigations via light-optical microscopy and scanning electron microscopy revealed that transformation-induced plasticity (TRIP effect) was the primary deformation mechanism. Moreover, it was possible to quantify the martensite volume fraction by different methods and to identify the hcp ɛ-martensite phase as an intermediate transformation stage. A decrease in temperature also increased the driving force for the martensitic transformation.

  20. The influence of steel roughness and granulation on the accuracy of part thickness measurement by means of ultrasounds

    NASA Technical Reports Server (NTRS)

    Sontea, S.; Baltanoiu, M.

    1974-01-01

    Nondestructive measurement of the thickness of one-sided parts can be successfully conducted with the aid of ultrasounds. Using an ultrasonic defectoscope equipped with a highly precise device for thickness measurement, the experimental results obtained and the parameters that influence them are discussed. It is known that the manner of attaching the probe to the surface to be tested is influenced by the roughness of the surface. Likewise, in view of the fact that measurement results are influenced by the velocity of ultrasounds in the material to be investigated, they are also conditioned by the size of the structure. These factors and the manner in which they influence measurement results are also described.

  1. Cyclotriphosphazene and TiO2 reinforced nanocomposite coated on mild steel plates for antibacterial and corrosion resistance applications

    NASA Astrophysics Data System (ADS)

    Krishnadevi, Krishnamoorthy; Selvaraj, Vaithilingam

    2016-03-01

    The mild steel surface has been modified to impart anticorrosion and antibacterial properties through a dip coating method followed by thermal curing of a mixture containing amine terminated cyclotriphosphazene and functionalized titanium dioxide nanoparticles reinforced benzoxazine based cyanate ester composite (ATCP/FTiO2/Bz-CE). The corrosion resistance behavior of coating material has been investigated by electrochemical and antibacterial studies by disc diffusion method. The nanocomposites coated mild steels have displayed a good chemical stability over long immersion in a corrosive environment. The protection efficiency has found to be high for ATCP/FTiO2/Bz-CE composites, which can be used in microelectronics and marine applications.

  2. 78 FR 76279 - Certain Cut-to-Length Carbon Steel Plate From the People's Republic of China: Final Results and...

    Federal Register 2010, 2011, 2012, 2013, 2014

    2013-12-17

    ...; 2011-2012, 78 FR 44525 (July 24, 2013) (``Preliminary Results''). DATES: Effective Date: December 17... FR 65694 (October 24, 2011) (``Assessment Practice Refinement''); see also the ``Assessment'' section... PRC companies: Hunan Valin Xiangtan Iron & Steel Co., Ltd. (``Hunan Valin''), Shanghai Pudong Iron...

  3. Large-scale Evaluation of Nickel Aluminide Rolls in a Heat-Treat Furnace at Bethelehem Steel's (Now ISG) Burns Harbor Plate Mill

    SciTech Connect

    Mengel, J.

    2003-12-16

    At Bethlehem Steel Burns Harbor Plate Division (now ISG Burns Harbor Plate Inc.)'s annealing furnace, new nickel aluminide intermetallic alloy rolls provide greater high-temperature strength and wear resistance compared to the conventional H series cast austenitic alloys currently used in the industry. Oak Ridge National Laboratory and Bethlehem (ISG) partnered under a U.S. Department of Energy, Office of Industrial Technology's Emerging Technology Deployment Program to demonstrate and evaluate the nickel aluminide intermetallic alloy rolls as part of an updated energy efficient large commercial annealing furnace system. Many challenges were involved in this project, including developing welding procedures for joining nickel aluminide intermetallic alloys with H-series austenitic alloys, developing commercial cast roll manufacturing specifications, working with several commercial suppliers to produce a quantity of high quality, reproducible nickel aluminide rolls for a large steel industrial annealing furnace, installing and demonstrating the capability of the rolls in this furnace, performing processing trials to evaluate the benefits of new equipment and processes, and documenting the findings. Updated furnace equipment including twenty-five new automated furnace control dampers have been installed replacing older design, less effective units. These dampers, along with upgraded flame-safety control equipment and new AC motors and roll-speed control equipment, are providing improved furnace control and additional energy efficiency. Energy data shows up to a 34% energy reduction from baseline after the installation of upgraded furnace damper controls along with up to a 34% reduction in greenhouse gases, potential for an additional 3 to 6% energy reduction per campaign of light-up and shutdown, and a 46% energy reduction from baseline for limited trials of a combination of improved damper control and straight-through plate processing. The straight-through processing

  4. Effects of Specimen Thickness and Notch Shape on Fracture Modes in the Drop Weight Tear Test of API X70 and X80 Linepipe Steels

    NASA Astrophysics Data System (ADS)

    Hong, Seokmin; Shin, Sang Yong; Lee, Sunghak; Kim, Nack J.

    2011-09-01

    This study is concerned with effects of specimen thickness and notch shape on drop weight tear test (DWTT) properties and fracture modes of API X70 and API X80 low-carbon microalloyed linepipe steels. Detailed fractographic analysis of broken DWTT specimens showed that the fracture initiated in an initial cleavage mode near the specimen notch and that some delaminations occurred at the center of the fracture surface. The chevron notch (CN) DWTT specimens had broader initial cleavage areas than the pressed notch (PN) DWTT specimens. The larger inverse fracture areas ( i.e., cleavage areas close the hammer impact side) appeared in the PN DWTT specimens, because their higher fracture initiation energy at the notch allowed a higher strain hardening in the hammer-impacted region. The number and length of delaminations were larger in the CN DWTT specimens than in the PN DWTT specimens, and increased with increasing specimen thickness due to the plane strain condition effect. As the test temperature decreased, the tendency of delaminations increased, but delaminations were not found when the cleavage fracture prevailed at very low temperatures. The DWTT test results such as upper shelf energy (USE) and energy transition temperature (ETT) were discussed with relation to microstructures and fracture modes including initial cleavage fracture, ductile fracture, inverse fracture, and delaminations.

  5. Oxidation pretreatment to reduce corrosion of 20%Cr-25%Ni-Nb stainless steel. I. Weight gain and oxide thickness measurements

    SciTech Connect

    Tempest, P.A.; Wild, R.K.

    1988-10-01

    The improvement in corrosion resistance afforded by a low-pressure selective oxidation pretreatment on 20%Cr-25%Ni-Nb steel is assessed in terms of weight gain and oxide thickness measurements. Both can and sheet specimens were oxidized in a simulated CAGR CO/sub 2/ environment at 823, 923, and 1073 K, and gravimetric gross weight-gain measurements were supplemented by spinel and Cr/sub 2/O/sub 3/ oxide thickness measurements determined by X-ray diffractometry (XRD). The increased protection provided by the pretreatment resulted in a reduction in gross weigh gain of 3-4 times at 823 K, two and three times at 923 K, and a somewhat smaller improvement at higher temperatures. The improvement stemmed from the high proportion of Cr/sub 2/O/sub 3/ selectively formed in the preoxide layer itself. Thermally induced lattice strains in the oxide scale have been assessed from measurements of lattice expansion by XRD.

  6. Development of an impact-reduction device by applying ultrasonic vibrations to a high-strength steel plate using a downsized transducer

    NASA Astrophysics Data System (ADS)

    Suzuki, Atsuyuki; Ikeoka, Shota; Tsujino, Jiromaru

    2016-07-01

    In this study, we attempted to downsize an ultrasonic impact-reduction device and studied its use in vehicles because the use of large devices increases the overall vehicle weight and size and reduces fuel economy. We downsized the ultrasonic transducer to 195 mm from 435 mm and measured the vibration, deformation, and impact-reduction characteristics. The resonant frequency changed after a bolt-clamped Langevin-type transducer was connected with the horn, and the motional admittance decreased. Upon application of ultrasonic vibrations to a high-strength steel plate, the deformation magnitude increased, the springback magnitude decreased by up to 25%, and the impact force decreased by 18%. While the downsized impact reduction system was found to be less effective, it still showed an impact reduction effect.

  7. Thick-section weldments in 21-6-9 and 316LN stainless steel for fusion energy applications

    SciTech Connect

    Alexander, D.J.; Goodwin, G.M.

    1991-12-31

    The mechanical properties of several weldments in 21-6-9 and 316LN stainless steel metals have been measured at 77 K and room temperature. Filler metals for the 211-6-9 included Nitronic 35W and 40W, 21-6-9, Inconel 82, 182, 625, and 625 PLUS. For the 316LN base metal, 316L, 316L-T3, 316L-4K-O, and Inconel 82 filler metals were used. At room temperature all of the filler metals had yield strengths that exceeded those of the base metals. At 77K only the Nitronics and the 21-6-9 filler metals exceeded those of the base metals, and the Inconel filler metals were significantly weaker. The impact properties of the weld metals were very good at room temperature, with the exception of Inconel 625. At 77 K the impact toughness was greatly reduced for all of the filler metals, with the dramatic exception of Inconel 82. The 316L-4K-O filler metal showed higher impact energies than the other ferrite-containing filler metals, although the levels were still much lower than for the Inconel filler metals. The Inconel 82 filler had excellent fracture toughness at both temperatures.

  8. Thick-section weldments in 21-6-9 and 316LN stainless steel for fusion energy applications

    SciTech Connect

    Alexander, D.J.; Goodwin, G.M.

    1991-01-01

    The mechanical properties of several weldments in 21-6-9 and 316LN stainless steel metals have been measured at 77 K and room temperature. Filler metals for the 211-6-9 included Nitronic 35W and 40W, 21-6-9, Inconel 82, 182, 625, and 625 PLUS. For the 316LN base metal, 316L, 316L-T3, 316L-4K-O, and Inconel 82 filler metals were used. At room temperature all of the filler metals had yield strengths that exceeded those of the base metals. At 77K only the Nitronics and the 21-6-9 filler metals exceeded those of the base metals, and the Inconel filler metals were significantly weaker. The impact properties of the weld metals were very good at room temperature, with the exception of Inconel 625. At 77 K the impact toughness was greatly reduced for all of the filler metals, with the dramatic exception of Inconel 82. The 316L-4K-O filler metal showed higher impact energies than the other ferrite-containing filler metals, although the levels were still much lower than for the Inconel filler metals. The Inconel 82 filler had excellent fracture toughness at both temperatures.

  9. Multilayered Zr-C/a-C film on stainless steel 316L as bipolar plates for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Bi, Feifei; Peng, Linfa; Yi, Peiyun; Lai, Xinmin

    2016-05-01

    A multilayered zirconium-carbon/amorphous carbon (Zr-C/a-C) coating is synthesized by magnetron sputtering in order to improve the corrosion resistance and interfacial conductivity of stainless steel 316L (SS316L) as bipolar plates for proton exchange membrane fuel cells (PEMFCs). Zr-C/a-C film contains an outmost pure amorphous carbon layer and a sub zirconium containing carbon layer. Interfacial contact resistance (ICR) between carbon paper and coated SS316L decreases to 3.63 mΩ cm2 at 1.4 MPa. Potentiodynamic polarization results reveal that the corrosion potential of Zr-C/a-C coated sample is more positive than pure a-C coated sample and the current density is only 0.49 μA cm-2 at the cathode applied potential 0.6 V. Electrochemical impendence spectroscopy also indicates that multilayered Zr-C/a-C film coated SS316L has much higher charge transfer resistance than the bare sample. After potentiostatic polarization, ICR values are 3.92 mΩ cm2 and 3.82 mΩ cm2 in the simulated PEMFCs cathode and anode environment, respectively. Moreover, XPS analysis of the coated samples before and after potential holding tests shows little difference, which disclose the chemical stability of multilayered Zr-C/a-C film. Therefore, the multilayered Zr-C/a-C coating exhibits excellent performance in various aspects and is preferred for the application of stainless steel bipolar plates.

  10. Finite-element modelling of low-temperature autofrettage of thick-walled tubes of the austenitic stainless steel AISI 304 L: Part I. Smooth thick-walled tubes

    NASA Astrophysics Data System (ADS)

    Feng, H.; Mughrabi, H.; Donth, B.

    1998-01-01

    The stresses and strains introduced by low-temperature autofrettage of smooth thick-walled tubes made of the austenitic stainless steel AISI 304 L were modelled by the finite-element (FE) method. The objective was to show that low-temperature autofrettage is much more efficient than autofrettage at room temperature in enhancing the fatigue resistance by introducing a higher beneficial tangential (hoop) residual compressive stress at the inner part of the tube. Attention was paid to the influences of the autofrettage temperature and pressure, the work hardening and the reverse yielding on the residual stress components and on the total strain components of the tube. The FE calculations confirmed that more beneficial residual stress patterns can be attained by autofrettage at low rather than at room temperature. From the quantitative calculations, the optimal autofrettage temperature and pressure of the tube were concluded to be about 0965-0393/6/1/006/img1 and 4000 bar, respectively. The results of the calculations were shown to be in good agreement with recently measured data.

  11. Ultrasonic Inspection Of Thick Sections

    NASA Technical Reports Server (NTRS)

    Friant, C. L.; Djordjevic, B. B.; O'Keefe, C. V.; Ferrell, W.; Klutz, T.

    1993-01-01

    Ultrasonics used to inspect large, relatively thick vessels for hidden defects. Report based on experiments in through-the-thickness transmission of ultrasonic waves in both steel and filament-wound composite cases of solid-fuel rocket motors.

  12. Annealing induced interfacial layers in niobium-clad stainless steel developed as a bipolar plate material for polymer electrolyte membrane fuel cell stacks

    SciTech Connect

    Hong, Sung Tae; Weil, K. Scott; Choi, Jung-Pyung; Bae, In-Tae; Pan, Jwo

    2010-05-01

    Niobium (Nb)-clad 304L stainless steel (SS) manufactured by cold rolling is currently under consideration for use as a bipolar plate material in polymer electrolyte membrane fuel cell (PEMFC) stacks. To make the fabrication of bipolar plates using the Nb-clad SS feasible, annealing may be necessary for the Nb-clad SS to reduce the springback induced by cold rolling. However, the annealing can develop an interfacial layer between the Nb cladding and the SS core and the interfacial layer plays a key role in the failure of the Nb-clad SS as reported earlier [JPS our work]. In this investigation, the Nb-clad SS specimens in as-rolled condition were annealed at different combinations of temperature and time. Based on the results of scanning electron microscope (SEM) analysis, an annealing process map for the Nb-clad SS was obtained. The results of SEM analysis and Transmission Electron Microscope (TEM) analysis also suggest that different interfacial layers occurred based on the given annealing conditions.

  13. Electrochemical behavior of nanocrystalline Ta/TaN multilayer on 316L stainless steel: Novel bipolar plates for proton exchange membrane fuel-cells

    NASA Astrophysics Data System (ADS)

    Alishahi, M.; Mahboubi, F.; Mousavi Khoie, S. M.; Aparicio, M.; Hübner, R.; Soldera, F.; Gago, R.

    2016-08-01

    Insufficient corrosion resistance and surface conductivity are two main issues that plague large-scale application of stainless steel (SS) bipolar plates in proton exchange membrane fuel cells (PEMFCs). This study explores the use of nanocrystalline Ta/TaN multilayer coatings to improve the electrical and electrochemical performance of polished 316L SS bipolar plates. The multilayer coatings have been deposited by (reactive) magnetron sputtering and characterized by X-ray diffraction, field-emission scanning electron microscopy and transmission electron microscopy. The electrochemical behavior of bare and coated substrates has been evaluated in simulated PEMFC working environments by potentiodynamic and potentiostatic polarization tests at ambient temperature and 80 °C. The results show that the Ta/TaN multilayer coating increases the polarization resistance of 316L SS by about 30 and 104 times at ambient and elevated temperatures, respectively. The interfacial contact resistance (ICR) shows a low value of 12 mΩ × cm2 before the potentiostatic test. This ICR is significantly lower than for the bare substrate and remains mostly unchanged after potentiostatic polarization for 14 h. In addition, the high contact angle (92°) with water for coated substrates indicates a hydrophobic character, which can improve the water management within the cell in PEMFC stacks.

  14. Computer simulation of fast crack propagation and arrest in steel plate with temperature gradient based on local fracture stress criterion

    SciTech Connect

    Machida, Susumu; Yoshinari, Hitoshi; Aihara, Shuji

    1997-12-31

    A fracture mechanics model for fast crack propagation and arrest is proposed based on the local fracture stress criterion. Dynamic fracture toughness (K{sub D}) for a propagating crack is calculated as a function of crack velocity and temperature. The model is extended to incorporate the effect of unbroken ligament (UL) formed near the plate surfaces and crack-front-tunneling. The model simulates acceleration, deceleration and arrest of a crack in a ESSO or a double-tension test plate with temperature-gradient. Calculated arrested crack lengths compare well with experimental results. It is shown that the conventional crack arrest toughness calculated from applied stress and arrested crack length depends on temperature-gradient and the toughness is not a unique material property.

  15. Influence of Heat Treatments on the Microstructural Evolution and Resultant Mechanical Properties in a Low Carbon Medium Mn Heavy Steel Plate

    NASA Astrophysics Data System (ADS)

    Chen, Jun; Lv, Meng-yang; Liu, Zhen-yu; Wang, Guo-dong

    2016-05-01

    In this study, the microstructural evolution and resultant mechanical properties in a low carbon medium Mn heavy steel plate were investigated in detail. The results show that the introduction of medium manganese alloy design in the heavy steel plate has been shown to achieve the outstanding combination of strength, ductility, low-temperature impact toughness, and strain hardening capacity. It has been found that the austenite phase mainly displays at martensitic lath boundaries and shows lath shape for the heat treating at 873 K (600 °C) for 1 to 10 hours or 893 K (620 °C) for 2 hours, and not all the austenite phase obeys the K-S or N-W orientation relationship with respect to abutting martensitic lath. Although the microstructure in the steel after heat treating at 873 K (600 °C) for 1 to 10 hours is similar to each other, the resultant mechanical properties are very different because the volume fraction and stability of retained austenite vary with the heat treatments. The best low-temperature impact toughness is achieved after heat treating at 873 K (600 °C) for 2 hours due to the formation of a considerable volume fraction of retained austenite with relatively high stability, but the strain hardening capacity and ductility are disappointing because of insufficient TRIP effect. Based on enhancing TRIP effect, the two methods have been suggested. One is to increase the isothermal holding temperature to 893 K (620 °C), and the other one is to prolong the isothermal holding time to 10 hours at 873 K (600 °C). The two methods can significantly increase strain hardening capacity and ductility nearly without harming low-temperature impact toughness. In addition, the stability of retained austenite has been discussed by the quantitative analysis and it has been demonstrated that the stability of retained austenite is related to the chemical composition, size, and morphology. Moreover, the isothermal holding temperature has a great effect on the stability of

  16. Steel shear walls, behavior, modeling and design

    SciTech Connect

    Astaneh-Asl, Abolhassan

    2008-07-08

    In recent years steel shear walls have become one of the more efficient lateral load resisting systems in tall buildings. The basic steel shear wall system consists of a steel plate welded to boundary steel columns and boundary steel beams. In some cases the boundary columns have been concrete-filled steel tubes. Seismic behavior of steel shear wall systems during actual earthquakes and based on laboratory cyclic tests indicates that the systems are quite ductile and can be designed in an economical way to have sufficient stiffness, strength, ductility and energy dissipation capacity to resist seismic effects of strong earthquakes. This paper, after summarizing the past research, presents the results of two tests of an innovative steel shear wall system where the boundary elements are concrete-filled tubes. Then, a review of currently available analytical models of steel shear walls is provided with a discussion of capabilities and limitations of each model. We have observed that the tension only 'strip model', forming the basis of the current AISC seismic design provisions for steel shear walls, is not capable of predicting the behavior of steel shear walls with length-to-thickness ratio less than about 600 which is the range most common in buildings. The main reasons for such shortcomings of the AISC seismic design provisions for steel shear walls is that it ignores the compression field in the shear walls, which can be significant in typical shear walls. The AISC method also is not capable of incorporating stresses in the shear wall due to overturning moments. A more rational seismic design procedure for design of shear walls proposed in 2000 by the author is summarized in the paper. The design method, based on procedures used for design of steel plate girders, takes into account both tension and compression stress fields and is applicable to all values of length-to-thickness ratios of steel shear walls. The method is also capable of including the effect of

  17. Direct observation of the passive layer on high nitrogen stainless steel used as bipolar plates for proton exchange membrane fuel cells

    NASA Astrophysics Data System (ADS)

    Kumagai, Masanobu; Myung, Seung-Taek; Yashiro, Hitoshi; Katada, Yasuyuki

    2012-07-01

    The purpose of this report is to directly observe the passive layer and concentration behavior of nitrogen interstitially incorporated in Ni-saving high nitrogen stainless steel (HNS) using an aberration corrected scanning transmission electron microscopy-energy dispersive spectroscopy (STEM-EDS) or - electron energy loss spectroscopy (EELS). The thickness of the passive layer barely changed after 1000 h single cell operation, compared with the as-polished state. The observed passive layer was thin (3 nm) and mainly composed of chromium oxide, as confirmed by STEM-EDS. It was confirmed that nitrogen was not present in the passive layer, but was concentrated at the interface between the passive layer and the metal bulk. The concentrated area ranged approximately 2 nm to steel bulk from the interface. With help of the STEM-EDS and EELS, we were able to understand the nature of the passive layer for Ni-saving HNS, which caused remarkable improvement of the cell performance due to superior corrosion resistance.

  18. Modern steels at atomic and nanometre scales

    DOE PAGESBeta

    Caballero, F. G.; Garcia-Mateo, C.; Miller, M. K.

    2014-10-10

    Processing bulk nanocrystalline materials for structural applications still poses a difficult challenge, particularly in achieving an industrially viable process. Recent work in ferritic steels has proved that it is possible to move from ultrafine to nanoscale by exploiting the bainite reaction without the use of severe deformation, rapid heat treatment or mechanical processing. This new generation of steels has been designed in which transformation at low temperature leads to a nanoscale structure consisting of extremely fine, 20–40 nm thick plates of bainitic ferrite and films of retained austenite. Finally, a description of the characteristics and significance of this remarkable microstructuremore » is provided here.« less

  19. Modern steels at atomic and nanometre scales

    SciTech Connect

    Caballero, F. G.; Garcia-Mateo, C.; Miller, M. K.

    2014-10-10

    Processing bulk nanocrystalline materials for structural applications still poses a difficult challenge, particularly in achieving an industrially viable process. Recent work in ferritic steels has proved that it is possible to move from ultrafine to nanoscale by exploiting the bainite reaction without the use of severe deformation, rapid heat treatment or mechanical processing. This new generation of steels has been designed in which transformation at low temperature leads to a nanoscale structure consisting of extremely fine, 20–40 nm thick plates of bainitic ferrite and films of retained austenite. Finally, a description of the characteristics and significance of this remarkable microstructure is provided here.

  20. Large-deflection-theory Analysis of the Effect of Web Initial Curvature on the Ultimate Strength of Steel Plate Girder

    NASA Astrophysics Data System (ADS)

    Kala, Jiří; Kala, Zdeněk

    2011-09-01

    The objective of the paper is to analyze the influence of initial imperfections on the behaviour of thin-walled girders welded of slender plate elements. In parallel with experiments, one of the ultimate load tests was computer modelled. In so doing, the girder was modelled, using the geometrically and materially non-linear variant of the shell finite element method, by the ANSYS program. The shape changing during loading process is often accompanying with sudden "snap-through" i. e. rapid curvature change.

  1. Potentiodynamic studies of Ni-P-TiO2 nano-composited coating on the mild steel deposited by electroless plating method

    NASA Astrophysics Data System (ADS)

    Uttam, Vibha; Duchaniya, R. K.

    2016-05-01

    Now a days, corrosion studies are important for reducing the wastage of metals. The importance of corrosion studies is two folds i.e. first is economic, including the reduction of material losses resulting from the wasting away or sudden failure of materials and second is conservation Electroless process is an autocatalytic reduction method in which metallic ions are reduced in the solution. Nanocomposite coatings of Ni-P-TiO2 on mild steel are deposited by varying volume of TiO2 nano-powder by electroless method from Ni-P plating bath containing Nickel Sulphate as a source of nickel ions, sodium hypophosphite as the reducing agent, lactic acid as a complexing agents and TiO2 nano powder. Electroless Ni-P-TiO2 coating have been widely used in the chemical process industries, mechanical industries, electronic industries and chloroalkali industries due to their excellent corrosion with mechanical properties. In the present work, deposition of Ni-P alloy coating and Ni-P-TiO2 nanocomposited coatings were done on the mild steel and corrosion properties were studied with Potentio-dynamic polarization measurements method in 3.5 wt% sodium chloride solution. It showed in the experiments that Ni-P-TiO2 nanocomposited coating has better corrosion resistance as comparedthan Ni-P alloy coating. Morphological studies were done by field emission scanning electron microscopy (FESEM), energy-dispersive analysis of X-ray (EDAX) and X-ray diffraction (XRD). These studies confirmed the deposition of Ni-P alloy coating and Ni-P-TiO2 nanocomposited coating.

  2. High-temperature brazing of stainless steel

    NASA Technical Reports Server (NTRS)

    Beuyukian, C. S.; Heisman, R. M.; Mitchell, M. J.

    1978-01-01

    Prevention of iron contamination of platens is eliminated by placing alumina/silica ceramic-fiber blankets between platens and carbon-steel plate. Carbon-steel plates provide rigidity and improve heat transfer.

  3. Fracture toughness of thick section dissimilar electron beam weld joints

    SciTech Connect

    Kocak, M.; Junghans, E.

    1994-12-31

    Microstructural investigations as well as crack tip opening displacement (CTOD) fracture toughness test based on elastic-plastic fracture mechanics were performed on single pass, full penetration similar and dissimilar electron beam (EB) welds of 40 mm thick 316L type austenitic steel and high alloyed fine tempered martensitic 9Cr 1Mo Nb V (P91 -ASTM A213) steel. The latter modified steel has been developed to fill up the gap between 12Cr steel and austenitic stainless steels with respect to the high temperature properties and better weldability. Furthermore, it shows a small thermal expansion coefficient and is not susceptible to stress corrosion cracking like the austenitic steel. The weldment properties were evaluated by microstructural analysis, microhardness, Charpy V- notch impact, and by newly developed flat microtensile specimens (0.5 mm thick). The dissimilar EB weld metal and HAZ of P91 steel has been shown to be microstructurally and mechanically distinct from both austenitic and martenistic parent metals. The use of microsized rectangular tensile specimens provides unique solution to the problem of the mechanical property determination of the narrow EB weld joint. The HAZ of the 9Cr1Mo steel exhibits extremely poor CTOD toughness properties in as-welded condition at room temperature. The CTOD values obtained were believed to be represent the intrinsic property of this zone, since the distance of the crack tip to the austenitic steel part was too large to receive a stress relaxation effect from low strength side on the crack tip (by accommodating the applied strains in the high toughness, lower strength 316L plate).

  4. Corrosion behaviour of austenitic stainless steel as a function of methanol concentration for direct methanol fuel cell bipolar plate

    NASA Astrophysics Data System (ADS)

    Wang, Lixia; Kang, Bin; Gao, Na; Du, Xiao; Jia, Linan; Sun, Juncai

    2014-05-01

    The corrosion behaviour of an AISI 304 stainless steel (304 SS) is investigated in aqueous acid methanol solutions (0.5 M H2SO4 + 2 ppm HF + x M CH3OH, x = 0, 1, 5, 10 and 20) at 50 °C to simulate the varied anodic operating conditions of direct methanol fuel cells. Electrochemical measurements including potentiodynamic polarisation, potentiostatic polarisation and electrochemical impedance spectroscopy tests, are employed to analyse the corrosion behaviour. The results reveal that the corrosion resistance of 304 SS is enhanced in solutions with higher methanol content. Scanning electron microscopy and inductively coupled plasma atomic emission spectrometry data indicate that the surface corrosion on 304 SS is alleviated when the methanol concentration is increased. According to the X-ray photoelectron spectroscopy and Mott-Schottky analyses, the passive films formed on the 304 SS after potentiostatic tests in all the test solutions are composed of a duplex electronic structure with an external n-type semiconductor layer and an internal p-type semiconductor layer. Further analyses of the surface conductivity conducted by measuring the interfacial contact resistance between the 304 SS and carbon paper reveal that the passive film formed in the solution with higher methanol content exhibits lower conductivity.

  5. Fatigue Crack Growth Behavior of Gas Metal Arc Welded AISI 409 Grade Ferritic Stainless Steel Joints

    NASA Astrophysics Data System (ADS)

    Lakshminarayanan, A. K.; Shanmugam, K.; Balasubramanian, V.

    2009-10-01

    The effect of filler metals such as austenitic stainless steel, ferritic stainless steel, and duplex stainless steel on fatigue crack growth behavior of the gas metal arc welded ferritic stainless steel joints was investigated. Rolled plates of 4 mm thickness were used as the base material for preparing single ‘V’ butt welded joints. Center cracked tensile specimens were prepared to evaluate fatigue crack growth behavior. Servo hydraulic controlled fatigue testing machine with a capacity of 100 kN was used to evaluate the fatigue crack growth behavior of the welded joints. From this investigation, it was found that the joints fabricated by duplex stainless steel filler metal showed superior fatigue crack growth resistance compared to the joints fabricated by austenitic and ferritic stainless steel filler metals. Higher yield strength and relatively higher toughness may be the reasons for superior fatigue performance of the joints fabricated by duplex stainless steel filler metal.

  6. Development of aluminium-clad steel sheet by roll-bonding for the automotive industry

    SciTech Connect

    Buchner, M.; Buchmayr, B.; Bichler, Ch.; Riemelmoser, F.

    2007-04-07

    The objective of the present work is a basic study of production, modelling and validation of sheet composites of AA6xxx-automotive alloy and IF-steel. In this context the influence of surface preparation, pre-heating temperature of aluminium and steel plate, and thickness reduction on the bond strength of the composites as well as on the formation of intermetallic interface layers is analysed by shear tests and metallographic evaluations of the interface.

  7. Catalyst layer-free carbon-coated steel-An easy route to bipolar plates of polymer electrolyte membrane fuel cells: Characterization on structure and electrochemistry

    NASA Astrophysics Data System (ADS)

    Chung, Chih-Yeh; Chen, Shi-Kun; Chin, Tsung-Shune; Ko, Tse-Hao; Lin, Shiuan-Wen; Chang, Wei-Min; Hsiao, Shih-Nan

    Stainless steel coated with carbon by CVD process has been evaluated as a low-cost and small-volume substitute for graphite bipolar plate in polymer electrolyte membrane fuel cell (PEMFC). Carbon film was grown at 690-930 °C under gas-mixture of C 2H 2-H 2. Scanning electron microscopy and X-ray diffractometry were used to characterize surface morphology and crystal structure of resultant carbon films, which were found to depend much on reaction temperature. Interfacial contact resistance (ICR), hydrophobicity and chemical stability of obtained specimens were measured to compare with commercial highly oriented pyrolytic graphite (HOPG). All carbon films investigated in this study show improved ICR and hydrophobicity of SUS304 substrate to the level of HOPG. Amorphous carbon layer with continuous film structure prepared at 810 °C shows the best protection of SUS304 substrate against the attack of H (aq) + (anodic side) and the best resistance of the coated carbon from gasification (cathodic side) in the simulated PEMFC environment.

  8. Effect of B2O3 containing fluxes on the microstructure and mechanical properties in submerged arc welded mild steel plates

    NASA Astrophysics Data System (ADS)

    Gupta, P.; Roy, J.; Rai, R. N.; Prasada Rao, A. K.; Saha, S. C.

    2016-02-01

    This paper represents a study on the effect of B2O3 additions in fluxes on the microstructure and mechanical properties of the weld metal formed during Submerged Arc Welding of Mild Steel plates. Five fluxes with about 2.5, 5, 7.5, 10 and 12.5% B2O3 were used with a low carbon electrode. Welding process parameters were kept constant for all the conditions. The microstructure of weld metal for each flux consisted mainly of acicular ferrite, polygonal ferrite, grain boundary ferrites and equiaxed pearlite. It was noted that the Vicker's hardness value was a function of boron content and shows a mixed trend. Impact Energy and Tensile Strength were increased with the increase in boron content in welds this can be attributed to relation with the higher acicular ferrite percentage. However an optimum level of toughness and tensile strength was available with 7.5% and 5% of B2O3 respectively. A qualitative comparison has also be done with fresh flux by means of full metallography and mechanically.

  9. Development of ferritic steels for fusion reactor applications

    SciTech Connect

    Klueh, R.L.; Maziasz, P.J.; Corwin, W.R.

    1988-08-01

    Chromium-molybdenum ferritic (martensitic) steels are leading candidates for the structural components for future fusion reactors. However, irradiation of such steels in a fusion environment will produce long-lived radioactive isotopes that will lead to difficult waste-disposal problems. Such problems could be reduced by replacing the elements in the steels (i.e., Mo, Nb, Ni, N, and Cu) that lead to long-lived radioactive isotopes. We have proposed the development of ferritic steels analogous to conventional Cr-Mo steels, which contain molybdenum and niobium. It is proposed that molybdenum be replaced by tungsten and niobium be replaced by tantalum. Eight experimental steels were produced. Chromium concentrations of 2.25, 5, 9, and 12% were used (all concentrations are in wt %). Steels with these chromium compositions, each containing 2% W and 0.25% V, were produced. To determine the effect of tungsten and vanadium, 2.25 Cr steels were produced with 2% W and no vanadium and with 0.25% V and O and 1% W. A 9Cr steel containing 2% W, 0.25 V, and 0.07% Ta was also studied. For all alloys, carbon was maintained at 0.1%. Tempering studies on the normalized steels indicated that the tempering behavior of the new Cr-W steels was similar to that of the analogous Cr-Mo steels. Microscopy studies indicated that 2% tungsten was required in the 2.25 Cr steels to produce 100% bainite in 15.9-mm-thick plate during normalization. The 5Cr and 9Cr steels were 100% martensite, but the 12 Cr steel contained about 75% martensite with the balance delta-ferrite. 33 refs., 35 figs., 5 tabs.

  10. CALUTRON FACE PLATE

    DOEpatents

    Brobeck, W.M.

    1959-08-25

    The construction of a removable cover plate for a calutron tank is described. The plate is fabricated of a rectangular frame member to which is welded a bowed or dished plate of thin steel, reinforced with transverse stiffening ribs. When the tank is placed between the poles of a magnet, the plate may be pivoted away from the tank and magnet and is adapted to support the ion separation mechanism secured to its inner side as well as the vacuum load within the tank.

  11. Brazing titanium to stainless steel

    NASA Technical Reports Server (NTRS)

    Batista, R. I.

    1980-01-01

    Titanium and stainless-steel members are usually joined mechanically for lack of any other effective method. New approach using different brazing alloy and plating steel member with nickel resolves problem. Process must be carried out in inert atmosphere.

  12. Microstructural characterization in dissimilar friction stir welding between 304 stainless steel and st37 steel

    SciTech Connect

    Jafarzadegan, M.; Feng, A.H.; Abdollah-zadeh, A.; Saeid, T.; Shen, J.; Assadi, H.

    2012-12-15

    In the present study, 3 mm-thick plates of 304 stainless steel and st37 steel were welded together by friction stir welding at a welding speed of 50 mm/min and tool rotational speed of 400 and 800 rpm. X-ray diffraction test was carried out to study the phases which might be formed in the welds. Metallographic examinations, and tensile and microhardness tests were used to analyze the microstructure and mechanical properties of the joint. Four different zones were found in the weld area except the base metals. In the stir zone of the 304 stainless steel, a refined grain structure with some features of dynamic recrystallization was evidenced. A thermomechanically-affected zone was characterized on the 304 steel side with features of dynamic recovery. In the other side of the stir zone, the hot deformation of the st37 steel in the austenite region produced small austenite grains and these grains transformed to fine ferrite and pearlite and some products of displacive transformations such as Widmanstatten ferrite and martensite by cooling the material after friction stir welding. The heat-affected zone in the st37 steel side showed partially and fully refined microstructures like fusion welding processes. The recrystallization in the 304 steel and the transformations in the st37 steel enhanced the hardness of the weld area and therefore, improved the tensile properties of the joint. - Highlights: Black-Right-Pointing-Pointer FSW produced sound welds between st37 low carbon steel and 304 stainless steel. Black-Right-Pointing-Pointer The SZ of the st37 steel contained some products of allotropic transformation. Black-Right-Pointing-Pointer The material in the SZ of the 304 steel showed features of dynamic recrystallization. Black-Right-Pointing-Pointer The finer microstructure in the SZ increased the hardness and tensile strength.

  13. Casting/mold thermal contact heat transfer during solidification of Al-Cu-Si alloy (LM 21) plates in thick and thin molds

    NASA Astrophysics Data System (ADS)

    Prabhu, K. Narayan; Chowdary, Bheemappa; Venkataraman, N.

    2005-10-01

    Heat flow at the casting/mold interface was assessed and studied during solidification of Al-Cu-Si (LM 21) alloy in preheated cast iron molds of two different thicknesses, coated with graphite and alumina based dressings. The casting and the mold were instrumented with thermocouples connected to a computer controlled temperature data acquisition system. The thermal history at nodal locations in the mold and casting obtained during experimentation was used to estimate the heat flux by solving the one-dimensional inverse heat conduction problem. The cooling rate and solidification time were measured using the computer-aided cooling curve analysis data. The estimated heat flux transients showed a peak due to the formation of a stable solid shell, which has a higher thermal conductivity compared with the liquid metal in contact with the mold wall prior to the occurrence of the peak. The high values of heat flux transients obtained with thin molds were attributed to mold distortion due to thermal stresses. For thin molds, assumption of Newtonian heating yielded reliable interfacial heat transfer coefficients as compared with one-dimensional inverse modeling. The time of occurrence of peak heat flux increased with a decrease in the mold wall thickness and increase in the casting thickness.

  14. Development of a Versatile Laser Ultrasonic System and Application to On-Line Measurement for Process Control of Wall Thickness and Eccentrictiy of Steel Seamless Mechanical Tubing

    SciTech Connect

    Kisner, R.A.; Kercel, S.W.; Damiano, B.; Bingham, P.R.; Gee, T.F.; Tucker, R.W.; Moore, M.R.; Hileman, M.; Emery, M.; Lenarduzzi, R.; Hardy, J.E.; Weaver, K.; Crutcher, R.; Kolarik, R.V., II; Vandervaart, R.H.

    2002-04-24

    Researchers at the Timken Company conceived a project to develop an on-line instrument for wall thickness measurement of steel seamless mechanical tubing based on laser ultrasonic technology. The instrument, which has been installed and tested at a piercing mill, provides data on tube eccentricity and concentricity. Such measurements permit fine-tuning of manufacturing processes to eliminate excess material in the tube wall and therefore provide a more precisely dimensioned product for their customers. The resulting process energy savings are substantial, as is lowered environmental burden. The expected savings are $85.8 million per year in seamless mechanical tube piercing alone. Applied across the industry, this measurement has a potential of reducing energy consumption by 6 x 10{sup 12} BTU per year, greenhouse gas emissions by 0.3 million metric tons carbon equivalent per year, and toxic waste by 0.255 million pounds per year. The principal technical contributors to the project were the Timken Company, Industrial Materials Institute (IMI, a contractor to Timken), and Oak Ridge National Laboratory (ORNL). Timken provided mill access as well as process and metallurgical understanding. Timken researchers had previously developed fundamental ultrasonic analysis methods on which this project is based. IMI developed and fabricated the laser ultrasonic generation and receiver systems. ORNL developed Bayesian and wavelet based real-time signal processing, spread-spectrum wireless communication, and explored feature extraction and pattern recognition methods. The resulting instrument has successfully measured production tubes at one of Timken's piercing mills. This report concentrates on ORNL's contribution through the CRADA mechanism. The three components of ORNL's contribution were met with mixed success. The real-time signal-processing task accomplished its goal of improvement in detecting time of flight information with a minimum of false data. The signal processing

  15. Nickel plating of FBG strain sensors for nuclear applications

    NASA Astrophysics Data System (ADS)

    Perry, Marcus; Niewczas, Pawel; Johnston, Michael; Mackersie, John

    2011-05-01

    We present a method for plating FBG strain sensors with a strongly-bonded, hermetic nickel layer, without exposure of the fiber to corrosive environments. A 1μm thick, highly adhesive chrome layer is deposited onto bare fibers via evaporation. Addition of an inert and electrically conductive gold layer then allows the fiber to be electroplated with a 50-100μm nickel layer. Finite element models have confirmed that nickel plated FBG sensors can be brazed into steel structures and used to monitor local strain and temperature. Embedding gratings that are temperature and radiation resistant will be particularly applicable to the structural health monitoring of steel prestressing tendons used in the concrete containments of nuclear power plants and other safety-significant structures.

  16. Stress Corrosion Cracking of Carbon Steel Weldments

    SciTech Connect

    POH-SANG, LAM

    2005-01-13

    An experiment was conducted to investigate the role of weld residual stress on stress corrosion cracking in welded carbon steel plates prototypic to those used for nuclear waste storage tanks. Carbon steel specimen plates were butt-joined with Gas Metal Arc Welding technique. Initial cracks (seed cracks) were machined across the weld and in the heat affected zone. These specimen plates were then submerged in a simulated high level radioactive waste chemistry environment. Stress corrosion cracking occurred in the as-welded plate but not in the stress-relieved duplicate. A detailed finite element analysis to simulate exactly the welding process was carried out, and the resulting temperature history was used to calculate the residual stress distribution in the plate for characterizing the observed stress corrosion cracking. It was shown that the cracking can be predicted for the through-thickness cracks perpendicular to the weld by comparing the experimental KISCC to the calculated stress intensity factors due to the welding residual stress. The predicted crack lengths agree reasonably well with the test data. The final crack lengths appear to be dependent on the details of welding and the sequence of machining the seed cracks, consistent with the prediction.

  17. Standard specification for heat-resisting chromium and chromium-nickel stainless steel plate, sheet, and strip for pressure vessels. ASTM standard

    SciTech Connect

    1998-10-01

    This specification is under the jurisdiction of ASTM Committee A-1 on Steel, Stainless Steel and Related Alloys and is the direct responsibility of Subcommittee A01.17 on Flat Stainless Steel Products. Current edition approved Sep. 10, and Nov. 10, 1997, Apr. 10, and Jun. 10, 1998. Published October 1998. Originally published as A 240-40T. Last previous edition A 240/A 240M-97a.

  18. Lightweight, Rack-Mountable Composite Cold Plate/Shelves

    NASA Technical Reports Server (NTRS)

    Hurlbert, Kathryn M.; Ruemmele, Warren; Nguyen, Hai D.; Andish, Kambiz; McCalley, Sean

    2004-01-01

    Rack-mountable composite-material structural components that would serve as both shelves and cold plates for removing heat from electronic or other equipment mounted on the shelves have been proposed as lightweight alternatives to all-metal cold plate/shelves now in use. A proposed cold plate/shelf would include a highly thermally conductive face sheet containing oriented graphite fibers bonded to an aluminum honeycomb core, plus an extruded stainless-steel substructure containing optimized flow passages for a cooling fluid, and an inlet and outlet that could be connected to standard manifold sections. To maximize heat-transfer efficiency, the extruded stainless-steel substructure would be connected directly to the face sheet. On the basis of a tentative design, the proposed composite cold plate/shelf would weigh about 38 percent less than does an all-aluminum cold plate in use or planned for use in some spacecraft and possibly aircraft. Although weight is a primary consideration, the tentative design offers the additional benefit of reduction of thickness to half that of the all-aluminum version.

  19. Nonlinear behavior of circular plates with work hardening

    NASA Technical Reports Server (NTRS)

    Winter, R.; Levine, H. S.

    1978-01-01

    Tests were performed on two simply supported plates of aluminum alloy 2024-0, under a central concentrated load, with peak deflections up to 2.6 times the thickness. The load was provided by a small-diameter hard-steel rod. The plates had diameter-to-thickness ratios (D/h) of 20 and 41. Measurements were made of load, deflections and strains; membrane and bending strains were calculated from the test data. The test data are presented in comparison with theoretical predictions generated by the finite-element-computer code PLANS, which includes material and geometric nonlinearities. The theoretical prediction was excellent for deflections, and generally good for strains, when the central force was represented by a line load around the loading rod's contact circle.

  20. Laser Welded Corrugated Steel Panels in Industrial Applications

    NASA Astrophysics Data System (ADS)

    Kananen, M.; Mäntyjärvi, K.; Keskitalo, M.; Hietala, M.; Järvenpää, A.; Holappa, K.; Saine, K.; Teiskonen, J.

    Corrugated core steel panels are an effective way to reduce weight and increase stiffness of steel structures. In numerous applications, these panels have shown very promising commercial possibilities. This study presents the design, manufacturing and commercializing process for two practical examples: Case 1) a fly wheel cover for a diesel engine and Case 2) rotationally symmetrical panel for an electric motor. Test materials of various kinds were used for corrugated cores and skin plates: conventional low-carbon steel grade EN 10130 and ferritic stainless steel grade 1.4509 with plate the thicknesses of 0.5, 0.6 and 0.75 mm. To manufacture different kinds of corrugated core steel panels, flexible manufacturing tools and cost-effective processes are needed. The most important criterion for laser welding panels was the capability of forming tools for producing high quality geometry for the core. Laser welding assembly showed that the quality of the core in both studied cases was good enough for welding the lap joints properly. Developed panels have been tested in industrial applications with excellent feedback. If thickness of a corrugated panel structure is not a limiting issue, these panels are good solution on application where stiffness and lighter weight are required as well as vibrational aspect considered.

  1. Channel plate for DNA sequencing

    DOEpatents

    Douthart, R.J.; Crowell, S.L.

    1998-01-13

    This invention is a channel plate that facilitates data compaction in DNA sequencing. The channel plate has a length, a width and a thickness, and further has a plurality of channels that are parallel. Each channel has a depth partially through the thickness of the channel plate. Additionally an interface edge permits electrical communication across an interface through a buffer to a deposition membrane surface. 15 figs.

  2. Channel plate for DNA sequencing

    DOEpatents

    Douthart, Richard J.; Crowell, Shannon L.

    1998-01-01

    This invention is a channel plate that facilitates data compaction in DNA sequencing. The channel plate has a length, a width and a thickness, and further has a plurality of channels that are parallel. Each channel has a depth partially through the thickness of the channel plate. Additionally an interface edge permits electrical communication across an interface through a buffer to a deposition membrane surface.

  3. Metallurgical considerations of the high yield to ultimate ratio in high strength steels for use in offshore engineering

    SciTech Connect

    Healy, J.; Billingham, J.

    1995-12-31

    High strength steels are increasingly being specified for offshore applications primarily on topsides, but also more recently in jackets themselves. Compared with conventional structural steels, modem high strength steels possess higher yield ratios (YR). This has caused some concern and debate on their work hardening capacity and moreover, current material specification and design codes severely penalize their use by placing limits on YR and on allowable design stress. Many changes have occurred in steel processing and alloying methods over the past 15 years or so, to produce higher strength steels with increased toughness yet utilizing leaner chemistries to enhance weldability. High strength steels in the range 355--550MPa are likely to be increasingly used in future offshore applications and the current paper, although concerned with studies aimed specifically to assess the importance of variations in YR, also presents an overview of typical mechanical properties possessed by such steels. In general, the actual yield strength of steel plates exceeds the SMYS by a significant margin, sometimes by as much as 100MPa, which has important implications for material selection, design procedures and welding considerations. In general, as the yield strength increases, so also does the YR. However, despite possessing high YR values, modem steels maintain high levels of combined toughness, ductility and weldability. Variability in mechanical properties can be correlated with parameters such as particular steel manufacturer and production route, composition, and plate thickness. It has been demonstrated that some manufacturers can exert closer control on variability in properties, thereby consistently satisfying current offshore requirements.

  4. Imaging of partial plastic deformation in thin metal plates by immersion nonlinear ultrasonic local resonance

    NASA Astrophysics Data System (ADS)

    Kawashima, Koichiro; Imanishi, Ryusuke; Fujita, Fumio; Aida, Takumi

    2012-09-01

    A novel higher harmonic imaging technique using immersion through-thickness resonance is proposed and applied to visualize local plastic deformation in SUS304 steel and 7075 aluminum alloy plates. The higher harmonic amplitude or TOF, Time-of-Flight, of the modulated resonant waveforms is mapped for the scanned area. The harmonic amplitude well corresponds to the extent of plastic deformation. In addition, the harmonic amplitude has good correlation with Vickers hardness variation and electron backscatter diffraction, EBSD, images.

  5. Overriding Plate Controls on Subduction Zone Evolution

    NASA Astrophysics Data System (ADS)

    Sharples, W. K.; Jadamec, M. A.; Moresi, L. N.; Capitanio, F. A.

    2014-12-01

    Seismic data, rock deformation experiments, and geochemical studies indicate variability in the thickness, buoyancy, and strength of the lithosphere at plate boundaries. However, geodynamic models of subduction commonly either omit an overriding plate or do not investigate role of the variation in overriding plate properties on the subduction evolution. We present time-dependent numerical models of subduction that vary the overriding plate thickness, strength, and density and allow for a plate interface that evolves with time via an anisotropic brittle failure rheology. We examine the emergence of (a) asymmetric versus symmetric subduction, (b) trench retreat versus advance, (c) subduction zone geometry, (d) slab stagnation versus penetration into the lower mantle, and (e) flat slab subduction. The majority of the models result in sustained asymmetric subduction. The models demonstrate that trench retreat is correlated with a thin overriding plate, whereas, trench advance is correlated with a thick and/or strong overriding plate. Slab dip, measured at a depth below the plate boundary interface, has a negative correlation with an increase in overriding plate thickness. Overriding plate thickness exerts a first order control over slab penetration into the lower mantle, with penetration most commonly occurring in models with a thick overriding plate. Periods of flat slab subduction occur with thick, strong overriding plates producing strong plate boundary interface coupling. The results provide insight into how the overriding plate plays a role in establishing advancing and retreating subduction, as well as providing an explanation for the variation of slab geometry observed in subduction zones on Earth.

  6. Travel to Steel Warehouse Inc., Southbend, Indiana. Trip report, May 4, 1995

    SciTech Connect

    Hill, N.F.

    1995-07-01

    On May 4, 1995 the author visited a steel plate and coil, cold reduction facility at Steel Warehouse Inc. located in South Bend, Indiana about 150 miles from Argonne. Some very interesting facts were learned about cold reduction of hot rolled steel during this visit. The company selected is only a cold reduction mill and buys steel from a number of steel producers. The author spent a total of about three hours with these people, and this included a tour of their pickling line, the small cold reduction mill which at present is limited to 15.5 in width maximum, and their large cold reduction mill which produces sheet and coil up to 72 in. wide. Some of the things that were learned, that will have an impact on the production of the Atlas steel plates are given here. (1) Hot rolled coils have some inherent, interesting, characteristics that must be taken into consideration when being cold reduced. (2) The monitoring of the coil thickness is only done along the center line of the coil, this has a serious impact on QC of plates cut from this coil for a number of reasons. (3) Hot rolled coils of steel in this particular instance may come from a number of different sources. This could cause problems if magnetic permeability is a serious issue. It was the author`s impression that this facility is fairly typical of what one might expect from any similar facility.

  7. A new perspective on the influence of thickness and post-weld heat treatment for large scale welded joints

    SciTech Connect

    Hancock, P.; Chubb, J.P.; Spurrier, J.

    1995-04-01

    CTOD, Charpy, and wide plate results from welded constructional steels are collected from nine companies. The resulting large data bank is analyzed statistically to identify general trends in properties of welded constructional steels. The present paper uses the data bank to review the effect of post-weld heat treatment (PWHT) on the fracture behavior of the weldments. Analysis shows the beneficial effect of PWHT at all thicknesses. The results are subsequently used to question the normal practice of post-weld heat treating weldments of 50 mm and above in thickness while leaving weldments of below 50 mm thick in the as welded condition. It is suggested that there is no significant difference in as welded fracture properties in weldments until thicknesses are well in excess of 100 mm.

  8. UNDERSTANDING DAMAGE MECHANISMS IN FERRITIC/MARTENSITIC STEELS

    SciTech Connect

    Swindeman, R.W.; Maziasz, P.J.; Swindeman, M.J.

    2003-04-22

    Advanced ferritic/martensitic steels are being used extensively in fossil energy applications. New steels such as 2 1/4Cr-W-V (T23, T24), 3Cr-W-V, 9Cr-Mo-V (T91), 7Cr-W-V, 9Cr-W-V (T92 and T911), and 12Cr-W-V (T122, SAVE 12, and NF12) are examples of tubing being used in boilers and heat recovery steam generators (1). Other products for these new steels include piping, plates, and forgings. There is concern about the high-temperature performance of the advanced steels for several reasons. First, they exhibit a higher sensitivity to temperature than the 300 series stainless steels that they often replace. Second, they tend to be metallurgically unstable and undergo significant degradation at service temperatures in the creep range. Third, the experience base is limited in regard to duration. Fourth, they will be used for thick-section, high-pressure components that require high levels of integrity. To better understand the potential limitations of these steels, damage models are being developed that consider metallurgical factors as well as mechanical performance factors. Grade 91 steel was chosen as representative of these steels for evaluation of cumulative damage models since laboratory and service exposures of grade 91 exceed 100,000 hours.

  9. Eddy current thickness measurement apparatus

    DOEpatents

    Rosen, Gary J.; Sinclair, Frank; Soskov, Alexander; Buff, James S.

    2015-06-16

    A sheet of a material is disposed in a melt of the material. The sheet is formed using a cooling plate in one instance. An exciting coil and sensing coil are positioned downstream of the cooling plate. The exciting coil and sensing coil use eddy currents to determine a thickness of the solid sheet on top of the melt.

  10. Optimum Design of Insulated Compression Plates Subjected to Aerodynamic Heating

    NASA Technical Reports Server (NTRS)

    Davidson, John R.; Dalby, James F.

    1961-01-01

    A method to determine the optimum thicknesses of insulation and load-carrying structure has been applied to insulated compression plates subjected to aerodynamic heating. The optimum design results in the lowest combined weight of insulation and load-carrying plate. Load parameters which included the imposed load, insulation conductivity and density, and flight time were found for design strength criteria of compressive yield, compressive buckling, and postbuckling failure. Charts of optimum total weight were prepared for 2024-T3 aluminum alloy, HK3lA magnesium alloy, 17-7 PH stainless steel, and Inconel X for each design criterion. The results show that 17-7 PH stainless steel and Inconel X are most efficient for compressive yield stress and that HK3lA magnesium is most efficient for buckling. HK31A magnesium is also most efficient for the postbuckling failure criterion except under conditions of light loading and long flight periods; under such conditions uninsulated Inconel X may be superior for environmental temperature less than 1,200 F. Insulated magnesium is more efficient than insulated aluminum because the lower density of magnesium permits the use of thick plates with large heat capacity. When more than one failure mode was applied to a design, it was found that the minimum weight structure was one in which all modes of failure occurred at the design load.

  11. Failure analysis of blistered gold plating on spot welded electrical relays

    NASA Technical Reports Server (NTRS)

    Sokolowski, Witold; O'Donnell, Tim

    1989-01-01

    Gold-plated stainless-steel sideplates, part of a JPL Galileo spacecraft electronic-relay assembly, exhibited blistering after resistance spot welding. Unacceptable relays had heavy nonuniform gold electrodeposited layers with thicknesses 4.5-11.5 microns. SEM and metallographic investigations indicated much higher heat input generated during the resistance spot welding in unacceptable relays. The attributes of acceptable welded relays are contrasted with unacceptable relays; the possible mechanism of laminar formation of polymeric material in the gold plating is discussed; and some recommendations are provided to prevent similar problems.

  12. Effects of weld metal strength and defects on the ductility of HSLA-100 plates

    SciTech Connect

    Dexter, R.J.; Ferrell, M.

    1995-12-31

    Wide-plate tension tests were performed on high-strength low-alloy steel, minimum yield strength of 690 MPa, with various controlled intentional defects in both undermatched and overmatched welds. Lack-of-fusion areas on the sidewall comprising about 10 percent of the cross-section resulted in full net-section strength. Weld undercut to a depth of 12 percent of the thickness resulted in gross-section yielding and good elongation. Misalignment (offset) of 3 mm slightly reduced the elongation relative to plates within tolerances. There was no consistent difference between the results of the undermatched welds and the overmatched welds.

  13. Studies on A-TIG welding of Low Activation Ferritic/Martensitic (LAFM) steel

    NASA Astrophysics Data System (ADS)

    Vasantharaja, P.; Vasudevan, M.

    2012-02-01

    Low Activation Ferritic-Martensitic steels (LAFM) are chosen as the candidate material for structural components in fusion reactors. The structural components are generally fabricated by welding processes. Activated Tungsten Inert Gas (A-TIG) welding is an emerging process for welding of thicker components. In the present work, attempt was made to develop A-TIG welding technology for LAFM steel plates of 10 mm thick. Activated flux was developed for LAFM steel by carrying out various bead-on-plate TIG welds without flux and with flux. The optimum flux was identified as one which gave maximum depth of penetration at minimum heat input values. With the optimized flux composition, LAFM steel plate of 10 mm thickness was welded in square butt weld joint configuration using double side welding technique. Optical and Scanning Electron Microscopy was used for characterizing the microstructures. Microhardness measurements were made across the weld cross section for as welded and post weld heat treated samples. Tensile and impact toughness properties were determined. The mechanical properties values obtained in A-TIG weld joint were comparable to that obtained in weld joints of LAFM steel made by Electron beam welding process.

  14. Tensile properties of explosively formed 316L(N)-IG stainless steel with and without an electron beam weld

    NASA Astrophysics Data System (ADS)

    Hegeman, J. B. J.; Luzginova, N. V.; Jong, M.; Groeneveld, H. D.; Borsboom, A.; Stuivinga, M. E. C.; van der Laan, J. G.

    2011-10-01

    The mechanical properties of two explosively formed saddle shaped 60 mm thick plates of 316L(N)-IG steel with and without an electron beam weld have been investigated. Two different conditions have been characterized: (1) Reference condition and (2) ITER relevant condition. The reference material exhibits consistent results for both plates, mechanical properties of reference material are similar to the properties previously observed for 316L(N)-IG steels. No significant difference in mechanical properties and microstructure between different positions in the 60 mm plate is observed. Tensile properties for ITER relevant materials are found to comply both with the RCC-MR code qualified data for 316L(N) steel used for the structural design and with ITER Materials Properties Handbook. As expected total elongation and uniform elongation for weld material are lower than the average curves obtained for the base material.

  15. Nondestructive evaluation of planar defects in plates using low-frequency shear horizontal waves

    NASA Astrophysics Data System (ADS)

    Fortunko, C. M.; King, R. B.; Tan, M.

    1982-05-01

    An ultrasonic technique is described that allows the determination of the through-thickness dimension and limited localization of planar defects (cracks) in an isotropic metal plate. The scattering of horizontally polarized shear (SH) plate waves by edge and buried planar defects is investigated using a variational integral expression. Numerical results are presented that allow the calculation of the SH plate wave signal amplitudes as a function of defect through-thickness dimension and location within a plate for two-dimensional cracks. It is shown that SH waves are particularly useful for detecting and sizing of crack-like defects. In addition, it is demonstrated that in plates, which can support a number of propagating SH plate waves, it is also possible to determine the relative position of a defect from interference phenomena. The numerical results are confirmed experimentally using an electromagnetic-acoustic transducer system to generate and detect 454-kHz SH wave signals along the normal to the circumference of a 1.22-m-diam steel pipe with a 15.9-mm wall thickness. The experimental results demonstrate the efficacy of using SH wave signals in quantitative nondestructive evaluation of butt welds.

  16. Development of low cost composite plates for humanitarian demining operations

    NASA Astrophysics Data System (ADS)

    Rabet, L.; Scheppers, J.; Verpoest, I.; Pirlot, M.; Desmet, B.; Gilson, L.; Pirard, P.

    2006-08-01

    Composite plates using flax fabrics and maleic anhydride modified polypropylene were fabricated on laboratory scale. The aim of the current research was to develop a low cost composite plate or a hybrid structure based on those plates and steel sheet, for making humanitarian demining clothes protecting against secondary fragmentation caused by anti-personnel blast mines. Ballistic impact tests according to STANAG 2920 were carried out for determining the v{50}-limit. So called field tests were performed by means of simulated anti-personnel mines using M112 explosive; the repeatability and the spatial distribution of the projected fragments were checked before fixing the final experimental setup. The performance of the bare composite plate was compared with the hybrid structures in terms of v{50} and in terms of damage mechanisms. All tested configurations performed amazingly well during the field tests, which was not the case for the ballistic impact tests. This led to the conclusion that v{50} might not be the best criterion to characterize protective clothing. This conclusion is sustained by energetic considerations and by field tests on plates with half the thickness of the initial plates.

  17. Measuring Metal Thickness With an Electric Probe

    NASA Technical Reports Server (NTRS)

    Shumka, A.

    1986-01-01

    Thickness of metal parts measured from one side with aid of Kelvin probe. Method developed for measuring thickness of end plate on sealed metal bellows from outside. Suitable for thicknesses of few thousandth's of inch (few hundred micrometers). Method also used to determine thickness of metal coatings applied by sputtering, electroplating, and flame spraying.

  18. Plane strain fracture toughness tests on 2.4 and 3.9-inch-thick maraging steel specimens at various yield strength levels.

    NASA Technical Reports Server (NTRS)

    Fisher, D. M.; Repko, A. J.

    1972-01-01

    Tests of bend and compact specimens were conducted according to ASTM Tentative Method E 399-70T on a 200 grade maraging steel over a range of yield strengths from 123 to 234 ksi. The toughness of any given yield strength level was greater for the overaged condition than for the underaged. Some results which met the specimen size requirements of the method were distinctly lower than corresponding results from larger specimens. Inconsistencies in both validation and invalidation of results by the requirement for linearity of the test record were also noted.

  19. Effect of simulated thermal cycles on the microstructure of the heat-affected zone in HSLA-80 and HSLA-100 steel plates

    NASA Astrophysics Data System (ADS)

    Shome, M.; Gupta, O. P.; Mohanty, O. N.

    2004-03-01

    The influence of weld thermal simulation on the transformation kinetics and heat-affected zone (HAZ) microstructure of two high-strength low-alloy (HSLA) steels, HSLA-80 and HSLA-100, has been investigated. Heat inputs of 10 kJ/cm (fast cooling) and 40 kJ/cm (slow cooling) were used to generate single-pass thermal cycles with peak temperatures in the range of 750 °C to 1400 °C. The prior-austenite grain size is found to grow rapidly beyond 1100 °C in both the steels, primarily with the dissolution of niobium carbonitride (Nb(CN)) precipitates. Dilatation studies on HSLA-80 steel indicate transformation start temperatures (T s ) of 550 °C to 560 °C while cooling from a peak temperature (T p ) of 1000 °C. Transmission electron microscopy studies show here the presence of accicular ferrite in the HAZ. The T s value is lowered to 470 °C and below when cooled from a peak temperature of 1200 °C and beyond, with almost complete transformation to lath martensite. In HSLA-100 steel, the T s value for accicular ferrite is found to be 470 °C to 490 °C when cooled from a peak temperature of 1000 °C, but is lowered below 450 °C when cooled from 1200 °C and beyond, with correspondingly higher austenite grain sizes. The transformation kinetics appears to be relatively faster in the fine-grained austenite than in the coarse-grained austenite, where the niobium is in complete solid solution. A mixed microstructure consisting of accicular ferrite and lath martensite is observed for practically all HAZ treatments. The coarse-grained HAZ (CGHAZ) of HSLA-80 steel shows a higher volume fraction of lath martensite in the final microstructure and is harder than the CGHAZ of HSLA-100 steel.

  20. Aluminum transfer method for plating plastics

    NASA Technical Reports Server (NTRS)

    Goodrich, W. D.; Stalmach, C. J., Jr.

    1977-01-01

    Electroless plating technique produces plate of uniform thickness. Hardness and abrasion resistance can be increased further by heat treatment. Method results in seamless coating over many materials, has low thermal conductivity, and is relatively inexpensive compared to conventional methods.