Science.gov

Sample records for system corrosion studies

  1. Thermal control system corrosion study

    NASA Technical Reports Server (NTRS)

    Yee, Robert; Folsom, Rolfe A.; Mucha, Phillip E.

    1990-01-01

    During the development of an expert system for autonomous control of the Space Station Thermal Control System (TCS), the thermal performance of the Brassboard TCS began to gradually degrade. This degradation was due to filter clogging by metallic residue. A study was initiated to determine the source of the residue and the basic cause of the corrosion. The investigation focused on the TCS design, materials compatibility, Ames operating and maintenance procedures, and chemical analysis of the residue and of the anhydrous ammonia used as the principal refrigerant. It was concluded that the corrosion mechanisms involved two processes: the reaction of water alone with large, untreated aluminum parts in a high pH environment and the presence of chlorides and chloride salts. These salts will attack the aluminum oxide layer and may enable galvanic corrosion between the aluminum and the more noble stainless steel and other metallic elements present. Recommendations are made for modifications to the system design, the materials used, and the operating and maintenance procedures, which should largely prevent the recurrence of these corrosion mechanisms.

  2. A cooling water system copper corrosion study

    SciTech Connect

    Pulkrabek, J.W.

    1998-07-01

    The plant has four units that have been operating normally for 12--33 years. Two of the units are 70 MW sister units that have copper alloy once-through condensers. The other two units are 350 MW and 500 MW units with copper alloy condensers and cooling towers. No cooling water related tube leaks had been experienced. Until 1993, the only chemicals used were sulfuric acid for pH control of the cooling tower systems and chlorine for biological control. The units were chlorinated for one hour per day per condenser. In early July 1992, their copper grab sample at the plant discharge to the river exceeded the weekly environmental limit. In fact, it was so high that there was a slim chance of coming in under their monthly average copper limit unless something was done quickly. The result of this incident was an extensive study of their plant wastewater and cooling systems. The study revealed that the elevated copper problem had existed sporadically for several years. Initially, copper control was achieved by altering the wastewater treatment processes and cooling tower blowdown flow path. Two extended trials, one with tolyltriazole (TTA) and one with a chemically modified benzotriazole (BZT) were performed. Optimal control of copper corrosion was eventually achieved by the application of a TTA treatment program in which the feed rates are adjusted based on on-line corrosion monitoring measurements. This report documents experiences and results over the past six years.

  3. SEATTLE DISTRIBUTION SYSTEM CORROSION CONTROL STUDY. VOLUME 5. COUNTERACTIVE EFFECTS OF DISINFECTION AND CORROSION CONTROL

    EPA Science Inventory

    This study consisted of three research phases designed to evaluate the counteractive effects of corrosion treatment (pH adjustment) and disinfection (chlorination): (1) Electrochemical Tests - Copper corrosion rates were measured under varying pH, free chlorine residual and chlor...

  4. SEATTLE DISTRIBUTION SYSTEM CORROSION CONTROL STUDY. VOLUME 4. ON-SITE EVALUATION OF CORROSION TREATMENT

    EPA Science Inventory

    For 8 months, the Seattle Water Department conducted a corrosion treatment pilot plant study, obtaining data on the treatment of Tolt River water with lime and sodium carbonate. Pipe loop tests were conducted to determine the appropriate chemical start-up procedures for two full-...

  5. Seattle distribution system corrosion control study. Volume 2. Tolt River water pilot plant study

    SciTech Connect

    Herrera, C.E.; Hoyt, B.P.

    1984-03-01

    For 6 months, the Seattle Water Department conducted a corrosion treatment pilot plant study, obtaining data on the treatment of Tolt River water with lime/sodium carbonate, lime/sodium bicarbonate, and lime/bicarbonate/silicate. Continuous-flow pipe coupon tests were conducted to determine corrosion rates, penetration rates, and corrosion types for copper, galvanized steel and black steel pipes. Metal leaching tests were conducted using small diameter pipes. Research showed that using lime plus sodium carbonate, lime plus sodium bicarbonate, and lime plus bicarbonate plus silicate will significantly reduce corrosion in home plumbing systems. Based on this pilot study, lime plus sodium carbonate treatment is recommended for the Cedar River water supply at an average dosage of 1.7 mg/L CaO. This dose should achieve an average distribution system pH of 7.9 and an alkalinity of 18 mg/l CaCO3.

  6. Stress-corrosion cracking studies in coal-liquefaction systems

    SciTech Connect

    Baylor, V.B.; Keiser, J.R.

    1981-01-01

    Coal liquefaction plants with 6000 ton/d capacity are currently being planned by DOE as a step toward commercial production of synthetic fossil fuels. These plants will demonstrate the large-scale viability of the Solvent Refined Coal (SRC) process, which has been used since 1974 in two operating pilot plants: a 50-ton/d unit at Fort Lewis, Washington, and a 6-ton/d plant in Wilsonville, Alabama. Experience in these plants has shown that austenitic stainless steels are susceptible to stress corrosion cracking associated with residual stresses from cold working or welding. The corrodants responsible for the cracking have not yet been positively identified but are suspected to include polythionic acids and chlorides. To screen candidate materials of construction for resistance to stress corrosion cracking, racks of stressed U-bend specimens in welded and as-wrought conditions have been exposed at the Wilsonville and Fort Lewis SRC pilot plants. These studies have identified alloys that are suitable for critical plant applications.

  7. Parametric study of a corrosion model applied to lead-bismuth flow systems

    NASA Astrophysics Data System (ADS)

    Zhang, Jinsuo; Li, Ning

    2003-09-01

    The corrosion of steels exposed to flowing liquid metals is influenced by local and axial conditions of the flow systems. Despite of this, most existing corrosion models only consider the mean values based on local conditions. The present study refines a model for flowing liquid metal under non-isothermal conditions. The model is based on solving the mass transport equation in the boundary layer. Two kinds of flows are investigated: through an open pipe system and through a closed loop system. The model is applied to a lead-bismuth eutectic (LBE) test loop. A parametric study illustrates the effects of the axial temperature profile on corrosion. The study provides important insight to the design, operation and testing of such loop systems.

  8. Electrochemical corrosion studies

    NASA Technical Reports Server (NTRS)

    Knockemus, W. W.

    1986-01-01

    The objective was to gain familiarity with the Model 350 Corrosion Measurement Console, to determine if metal protection by grease coatings can be measured by the polarization-resistance method, and to compare corrosion rates of 4130 steel coated with various greases. Results show that grease protection of steel may be determined electrochemically. Studies were also conducted to determine the effectiveness of certain corrosion inhibitors on aluminum and steel.

  9. Case study of a fast propagating bacteriogenically induced concrete corrosion in an Austrian sewer system

    NASA Astrophysics Data System (ADS)

    Grengg, Cyrill; Mittermayr, Florian; Baldermann, Andre; Böttcher, Michael; Leis, Albrecht; Koraimann, Günther; Dietzel, Martin

    2015-04-01

    Reaction mechanisms leading to microbially induced concrete corrosion (MICC) are highly complex and often not fully understood. The aim of the present case study is to contribute to a deeper understanding of reaction paths, environmental controls, and corrosion rates related to MICC in a modern Austrian sewer system by introducing an advanced multi proxy approach that comprises gaseous, hydro-geochemical, bacteriological, and mineralogical analyses. Various crucial parameters for detecting alteration features were determined in the field and laboratory, including (i) temperature, pH, alkalinity, chemical compositions of the solutions, (ii) chemical and mineralogical composition of solids, (iii) bacterial analysis, and (iv) concentrations of gaseous H2S, CH4 and CO2 within the sewer pipe atmosphere. An overview of the field site and analytical results, focusing on reaction mechanisms causing the corrosion, as well as possible remediation strategies will be presented.

  10. Corrosion Monitoring System

    SciTech Connect

    Dr. Russ Braunling

    2004-10-31

    The Corrosion Monitoring System (CMS) program developed and demonstrated a continuously on-line system that provides real-time corrosion information. The program focused on detecting pitting corrosion in its early stages. A new invention called the Intelligent Ultrasonic Probe (IUP) was patented on the program. The IUP uses ultrasonic guided waves to detect small defects and a Synthetic Aperture Focusing Technique (SAFT) algorithm to provide an image of the pits. Testing of the CMS demonstrated the capability to detect pits with dimensionality in the sub-millimeter range. The CMS was tested in both the laboratory and in a pulp and paper industrial plant. The system is capable of monitoring the plant from a remote location using the internet.

  11. Lithium-system corrosion/erosion studies for the FMIT project

    SciTech Connect

    Bazinet, G D

    1983-04-01

    The corrosion behavior of selected materials in a liquid lithium environment has been studied in support of system and component designs for the Fusion Materials Irradiation Test (FMIT) Facility. The liquid lithium test resources and the capabilities of several laboratories were used to study specific concerns associated with the overall objective. Testing conditions ranged from approx. 3700 hours to approx. 6500 hours of exposure to flowing lithium at temperatures from 230/sup 0/C to 270/sup 0/C and static lithium at temperatures from 200/sup 0/C to 500/sup 0/C. Principal areas of investigation included lithium corrosion/erosion effects of FMIT lithium system materials (largely Type 304 and Type 304L austenitic stainless steels) and candidate materials for major system components.

  12. Laser diagnostics for NTP fuel corrosion studies

    NASA Technical Reports Server (NTRS)

    Wantuck, Paul J.; Butt, D. P.; Sappey, A. D.

    1993-01-01

    Viewgraphs and explanations on laser diagnostics for nuclear thermal propulsion (NTP) fuel corrosion studies are presented. Topics covered include: NTP fuels; U-Zr-C system corrosion products; planar laser-induced fluorescence (PLIF); utilization of PLIF for corrosion product characterization of nuclear thermal rocket fuel elements under test; ZrC emission spectrum; and PLIF imaging of ZrC plume.

  13. Metal corrosion coupon contamination, corrosion study design, and interpretation problems

    SciTech Connect

    Lytle, D.A.; Schock, M.R.; Tackett, S.

    1992-01-01

    As a result of the new Lead and Copper Rule, some water utilities in the United States have begun or will soon begin corrosion demonstration studies. Demonstration studies may include pipe rig/loop tests, metal coupon tests, and partial-system tests (full-scale). Evaluation of corrosion control treatment through testing may be accomplished by weight loss measurement, metal leaching, corrosion rate, or coupon surface inspection techniques. The purpose of the paper is to (1) briefly introduce 2 corrosion control studies being conducted at the EPA Research Facility, (2) discuss design and operational problems and considerations associated with each of the studies, and (3) present solutions to the problems. The experiences related to the paper may provide useful and time-saving insights into the design, operation, and interpretation of corrosion control studies to water utilities and suppliers.

  14. Corrosion potential analysis system

    NASA Astrophysics Data System (ADS)

    Kiefer, Karl F.

    1998-03-01

    Many cities in the northeastern U.S. transport electrical power from place to place via underground cables, which utilize voltages from 68 kv to 348 kv. These cables are placed in seamless steel pipe to protect the conductors. These buried pipe-type-cables (PTCs) are carefully designed and constantly pressurized with transformer oil to prevent any possible contamination. A protective coating placed on the outside diameter of the pipe during manufacture protects the steel pipe from the soil environment. Notwithstanding the protection mechanisms available, the pipes remain vulnerable to electrochemical corrosion processes. If undetected, corrosion can cause the pipes to leak transformer oil into the environment. These leaks can assume serious proportions due to the constant pressure on the inside of the pipe. A need exists for a detection system that can dynamically monitor the corrosive potential on the length of the pipe and dynamically adjust cathodic protection to counter local and global changes in the cathodic environment surrounding the pipes. The northeastern United States contains approximately 1000 miles of this pipe. This milage is critical to the transportation and distribution of power. So critical, that each of the pipe runs has a redundant double running parallel to it. Invocon, Inc. proposed and tested a technically unique and cost effective solution to detect critical corrosion potential and to communicate that information to a central data collection and analysis location. Invocon's solution utilizes the steel of the casing pipe as a communication medium. Each data gathering station on the pipe can act as a relay for information gathered elsewhere on the pipe. These stations must have 'smart' network configuration algorithms that constantly test various communication paths and determine the best and most power efficient route through which information should flow. Each network station also performs data acquisition and analysis tasks that ultimately

  15. SEATTLE DISTRIBUTION SYSTEM CORROSION CONTROL STUDY. VOLUME I: CEDAR RIVER WATER PILOT PLANT STUDY

    EPA Science Inventory

    A study was conducted in Seattle, Washington, to evaluate the use of lime and sodium bicarbonate in surface water supplies to control corrosion of plumbing materials. Continuous-flow pipe-coupon test loops were used to test the effectiveness of two water treatments - addition of ...

  16. SEATTLE DISTRIBUTION SYSTEM CORROSION CONTROL STUDY. VOLUME 2. TOLT RIVER WATER PILOT PLANT STUDY

    EPA Science Inventory

    For 6 months, the Seattle Water Department conducted a corrosion treatment pilot plant study, obtaining data on the treatment of Tolt River water with lime/sodium carbonate, lime/sodium bicarbonate, and lime/bicarbonate/silicate. Continuous-flow pipe coupon tests were conducted t...

  17. Corrosion control and disinfection studies in spacecraft water systems. [considering Saturn 5 orbital workshop

    NASA Technical Reports Server (NTRS)

    Shea, T. G.

    1974-01-01

    Disinfection and corrosion control in the water systems of the Saturn 5 Orbital Workshop Program are considered. Within this framework, the problem areas of concern are classified into four general areas: disinfection; corrosion; membrane-associated problems of disinfectant uptake and diffusion; and taste and odor problems arising from membrane-disinfectant interaction.

  18. Corrosion studies on Mo- and Cr-bearing alloys for flue gas desulfurization systems

    SciTech Connect

    Maiya, P.S.

    1983-01-01

    Critical components of flue gas desulfurization (FGD) systems, especially those in downstream locations (e.g., stack linings, ducts, bypass-duct junctions, and reheaters), are subjected to environments in which the pH can vary from as low as 0.5 to about 4.0. Hence, proper selection of materials of construction through an appropriate research and development plan can be expected to have great economic impact on current FGD technology. Also to facilitate a mechanistic understanding of the corrosion process in FGD environments, a quantitative description of the effects of pertinent variables such as pH, alloy composition, and chloride ion concentration on corrosion rates is required. In the present study, the corrosion rates of several alloys of interest to FGD systems (viz., 316L, 317LX, 317LM, 904L, A1-4X, A1-6X, Hastelloys G and C-276, Incoloy 825, Inconel 625, and 29-4-2) have been evaluated in sulfuric acid containing 0.03-5.0 wt% Cl/sup -/ at different pH levels (0.5-3.0) and at a temperature of 85/sup 0/C.

  19. Mössbauer spectroscopy study of iron corrosion underneath painting system

    NASA Astrophysics Data System (ADS)

    Nigam, R. K.; Hajela, B. P.; Sengupta, S.; Srivastava, B. C.; Gupta, K. M.

    1986-02-01

    The effect of pigments on the development of corrosion products between the painting system and metal surface when exposed to marine environments has been discussed. The pigments studied were; Red Mud Zinc chromate, Zinc chromate, Red oxide Zinc Phosphate, Manganese Phosphate Barium chromate and Basic Lead Silico Chromate. Mossbauer Spectroscopy revealed that the upper rust layer in all the cases consisted of γ-Fe203, γ-FeOOH and α-FeOOH. The lower rust layer immediately in contact with the metal surface consisted of an asymmetrical doublet due to γ-FeOOH.

  20. NOVEL CORROSION SENSOR FOR VISION 21 SYSTEMS

    SciTech Connect

    Heng Ban

    2004-12-01

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the metal loss caused by chemical reactions on surfaces exposed to the combustion environment. Such corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall objective of this proposed project is to develop a technology for on-line corrosion monitoring based on a new concept. This report describes the initial results from the first-year effort of the three-year study that include laboratory development and experiment, and pilot combustor testing.

  1. Selection of a Microbiological Corrosion System for Studying Effects on Structural Aluminum Alloys

    PubMed Central

    Hedrick, H. G.; Miller, C. E.; Halkias, J. E.; Hildebrand, J. E.

    1964-01-01

    Two laboratory methods, a metal-strip test and a tank test, were evaluated as microbiological corrosion systems for producing corroded test specimens on a structural aluminum alloy. The results show that corrosion of the test alloy occurred best in the metal-strip test in a deionized water-fuel medium inoculated with a mixture of microorganisms under aerated conditions. The metal-strip test was more successful for producing large numbers of corroded test specimens and proved more economical than the tank-type test, since less structural material is needed to obtain a specimen with sufficient corrosion areas, and since the corrosion can more easily be restricted by maskants to certain areas for specific test purposes. Images FIG. 1 FIG. 2 FIG. 3 FIG. 4 FIG. 5 FIG. 6 FIG. 7 FIG. 8 FIG. 9 FIG. 10 FIG. 11 FIG. 12 FIG. 13 PMID:16349646

  2. Selection of a Microbiological Corrosion System for Studying Effects on Structural Aluminum Alloys.

    PubMed

    Hedrick, H G; Miller, C E; Halkias, J E; Hildebrand, J E

    1964-05-01

    Two laboratory methods, a metal-strip test and a tank test, were evaluated as microbiological corrosion systems for producing corroded test specimens on a structural aluminum alloy. The results show that corrosion of the test alloy occurred best in the metal-strip test in a deionized water-fuel medium inoculated with a mixture of microorganisms under aerated conditions. The metal-strip test was more successful for producing large numbers of corroded test specimens and proved more economical than the tank-type test, since less structural material is needed to obtain a specimen with sufficient corrosion areas, and since the corrosion can more easily be restricted by maskants to certain areas for specific test purposes. PMID:16349646

  3. Corrosion control study of a typical large usage water distribution system

    SciTech Connect

    Hock, V.F.; Cardenas, H.E.; Zelsdorf, E.D.; Smothers, K.W.; Anderson, J.

    1995-12-01

    This corrosion control study was based on, and closely followed, the AWWA Guidance Manual and AWWARF pipe loop protocol. The primary objective of this study was to provide a corrosion control recommendation for the site to satisfy State of Maryland and EPA requirements to define and maintain optimal corrosion control treatment. A second objective was to identify technical and cost constraints that may affect the application of specific corrosion control treatments in finished water. Blended zinc potassium polyphosphate/zinc orthophosphate showed lower corrosion rates and reduced lead concentrations in finished water for the majority of days studied in plant pipe loop models and remote location (barracks) pipe loop models. Blended potassium monophosphate/potassium tripolyphosphate followed a close second in overall efficacy. The pH adjusted and control strategies exhibited little demonstrated corrosion control benefit. Recommendations based on this study included (1) addition of blended zinc potassium polyphosphate/zinc orthophosphate with a residual concentration between 2.0 and 4.5 mg/L, (2) installation of a chemical feed to buffer well water with sodium bicarbonate to stabilize alkalinity when 100% well water is used, and (3) investigation of lime addition to raw well water to control buffer capacity in the combined raw well water/surface water.

  4. METAL CORROSION COUPON CONTAMINATION, CORROSION STUDY DESIGN, AND INTERPRETATION PROBLEMS

    EPA Science Inventory

    As a result of the new Lead and Copper Rule, some water utilities in the United States have begun or will soon begin corrosion demonstration studies. emonstration studies may include pipe rig/loop tests, metal coupon tests, and partial-system tests (fullscale). valuation of corro...

  5. Electrochemical studies of corrosion inhibitors

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1990-01-01

    The effect of single salts, as well as multicomponent mixtures, on corrosion inhibition was studied for type 1010 steel; for 5052, 1100, and 2219-T87 aluminum alloys; and for copper. Molybdate-containing inhibitors exhibit an immediate, positive effect for steel corrosion, but an incubation period may be required for aluminum before the effect of a given inhibitor can be determined. The absence of oxygen was found to provide a positive effect (smaller corrosion rate) for steel and copper, but a negative effect for aluminum. This is attributed to the two possible mechanisms by which aluminum can oxidize. Corrosion inhibition is generally similar for oxygen-rich and oxygen-free environments. The results show that the electrochemical method is an effective means of screening inhibitors for the corrosion of single metals, with caution to be exercised in the case of aluminum.

  6. 219-S CORROSION STUDY

    SciTech Connect

    DIVINE JR; PARSONS GL

    2008-12-01

    A minor leak was detected in a drain line for Hood 2B located in the 222-S Laboratory. The line transfers radioactive waste, spent analytical standards, and chemicals used in various analytical procedures. Details are in the report provided by David Comstock, 2B NDE June 2008, work package LAB-WO-07-2012. Including the noted leak, the 222-S Laboratory has experienced two drain line leaks in approximately the last two years of operation. As a consequence, CH2M HILL Hanford Group, Inc. (CH2M HILL) requested the support of ChemMet, Ltd., PC (ChemMet) at the Hanford Site 222-S Laboratory. The corrosion expertise from ChemMet was required prior to preparation of a compatibility assessment for the 222-S Laboratory waste transfer system to assure the expected life of the piping system is extended as much as practicable. The system includes piping within the 222-S Laboratory and the 219-S Waste Storage and Transfer Facility and Operations Process. The ChemMet support was required for an assessment by 222-S staff to analyze what improvements to operational activities may be implemented to extend the tank/piping system life. This assessment will include a summary of the various material types, age, and locations throughout the facility. The assessment will also include a discussion of materials that are safe for drain line disposal on a regular basis, materials that are safe for disposal on a case-by-case basis including specific additional requirements such as flushing, neutralization to a specific pH, and materials prohibited from disposal. The assessment shall include adequate information for 222-S Laboratory personnel to make informed decisions in the future disposal of specific material types by discussing types of compatibility of system materials and potential wastes. The assessment is expected to contain some listing of acceptable waste materials but is not anticipated to be a complete or comprehensive list. Finally the assessment will encompass a brief discussion of

  7. DWPF corrosion study

    SciTech Connect

    Selby, C.L.

    1986-12-17

    Corrosion of candidate alloys for the DWPF SRAT, SME, and melter was tested in the large (1/3 scale) SRAT/SME, the 200th scale SRAT/SME, and the LSFM. Flat or twisted coupons with or without a weld bead and U-bend specimens (specimens bent into a ''U'' shape and bolted together at the ends to stress the bend area) were installed on racks that ensured electrical isolation to avoid galvanic effects. Teflon/reg sign/ washers isolated the low temperature exposure racks and ceramic washers isolated the high temperature exposure racks. Serrated washers simulated crevices, but crevice corrosion did not result. 9 refs., 9 tabs.

  8. Corrosion studies on construction materials for flue-gas-desulfurization systems. [Effects of Ph, chloride content, and alloy composition

    SciTech Connect

    Maiya, P.S.

    1982-08-01

    Several Mo- and Cr-bearing alloys of interest to flue-gas desulfurization (FGD) systems have been examined for corrosion in simulated FGD environments at 85/sup 0/C. To evaluate the importance of hydrogen and chloride ion concentrations, Type 316L stainless steel was exposed for varying times at different pH levels (0.5 to 3.0) and chloride content (0.03 to 5.0 wt% Cl/sup -/). To determine the effects of pH and composition in acid solution that contains a fixed amount of chloride (approx. 0.34 wt% Cl/sup -/), a number of alloys were used in which the composition parameter (defined as the sum of Cr and Mo) varied from 19.5 to 33.5 wt%. In all cases, the general corrosion or dissolution as determined from weight loss measurements (mg mm/sup -2/) varied linearly with time. The corrosion rate (mg mm/sup -2/ h/sup -1/) for the alloys decreased with an increase in pH in a consistent manner regardless of the alloy crystal structure. The composition effects on corrosion rate were most significant at pH = 0.5. The dependence of corrosion rate on pH, chloride ion concentration, and alloy composition is discussed in a quantitative manner. The relationships developed from the kinetic data provide useful guidance in the selection of appropriate alloys for more comprehensive studies under more realistic FGD testing environments that include environmental and stress cycling. Also, the materials evaluation approach adopted in the present study enables predictions of the life of components subjected to different environments and is relevant to alloy development work in progress elsewhere. In addition, testing and evaluation procedures have been developed for two alternative materials, namely, a fiber-reinforced plastic (Atlac 4010-A from ICI Americas, Inc.) and an epoxy coating on mild steel (Markote 300 System from Martek Engineering, Inc.); preliminary results are presented.

  9. A corrosivity classification system for geothermal resources

    SciTech Connect

    Conover, Marshall F.

    1982-10-08

    The most important difference between traditional steam systems and those that utilize geothermal fluids is the potential for corrosion of metals. The recently developed sourcebook ''Materials Selection Guidelines for Geothermal Energy Utilization Systems'' is expected to facilitate corrosion engineering decision making and reduce the cost of geothermal systems where new resources are similar to those presented by the corrosivity classification system.

  10. Preliminary corrosion studies of candidate materials for supercritical water oxidation reactor systems. Master's thesis

    SciTech Connect

    Orzalli, J.C.

    1994-05-01

    An experimental test facility has been designed and constructed for investigation of the corrosion behavior of candidate materials in a supercritical water oxidation environment. The high temperatures (500 deg C) and high pressures (300 atm) required in this process, made the experimental apparatus construction and control a complex engineering problem. The facility consists of two systems. The first is an exposure autoclave internal volume 850 ml, with associated monitoring and control systems for conducting long term exposure testing of test coupons and U-bends. The second is an electrochemical cell with a potentiostat and frequency response analyzer for conducting Electronic Impedance Spectroscopy (EIS) in the supercritical water environment. Exposure testing of three candidate materials; Inconel 625, Hastelloy C-276 and 316 stainless steel was conducted at three temperature regimes corresponding to three locations in a SCWO waste treatment system. Preliminary results are presented in an environment of demineralized water as a control. Experimental results indicate evidence of a film on the materials characterized by slight weight gain. Light and confocal laser light microscopic evaluations revealed the presence of localized pitting corrosion on the Inconel 625.

  11. Corrosion studies with pixe

    NASA Astrophysics Data System (ADS)

    Anwar Chaudhri, M.; Crawford, A.

    1981-03-01

    To investigate the possible causes of corrosion of some of the tooth paste tubes of a major international cosmetic product manufacturer, the elemental compositions of corroded and clean unused tubes were compared, using PIXE. It was observed that some of the corroded tubes contained much higher amounts of Ti, Fe, Ga and Zn than the clean tubes, while the concentrations of Cr and Ni showed no significant difference between the two types of tubes. Only certain regions of one of the tubes were found to contain higher concentrations of Cu. Those regions were badly corroded and had the highest concentrations of Ti, Fe, Ga and Zn, too. It is suggested that the presence of higher amounts of Ti, Fe, Ga and Zn, and especially of Cu, in the aluminium sheets used to manufacture the tooth paste tubes, may be one of the reasons for the corrosion of some of the tooth paste tubes.

  12. Corrosion and scaling in solar heating systems

    NASA Astrophysics Data System (ADS)

    Foresti, R. J., Jr.

    1981-12-01

    Corrosion, as experienced in solar heating systems, is described in simplistic terms to familiarize designers and installers with potential problems and their solutions. The role of a heat transfer fluid in a solar system is briefly discussed, and the choice of an aqueous solution is justified. The complexities of the multiple chemical and physical reactions are discussed in order that uncertainties of corrosion behavior can be anticipated. Some basic theories of corrosion are described, aggressive environments for some common metals are identified, and the role of corrosion inhibitors is delineated. The similarities of thermal and material characteristics of a solor system and an automotive cooling system are discussed. Based on the many years of experience with corrosion in automotive systems, it is recommended that similar antifreezes and corrosion inhibitors should be used in solar systems. The importance of good solar system design and fabrication is stressed and specific characteristics that affect corrosion are identified.

  13. Electrode polarization studies in hot corrosion systems. Progress report, 1 June 1979-31 April 1980

    SciTech Connect

    Devereux, O.F.

    1980-02-01

    Work on the following discrete tasks is reported: Electrode Polarization Studies in Molten Sodium Carbonate: A comprehensive set of tests has been performed on iron, nickel, and types 304 and 316 stainless steel in gas mixtures of controlled CO, CO/sub 2/, H/sub 2/, and H/sub 2/S pressures at a total pressure of one atmosphere and in a temperature range of 900 to 1000/sup 0/C. The polarization curves thus derived have been reduced to a set of empirical kinetic constants via computer modelling. Gas/Metal Reactions in Mixed Oxidants: Oxidation of iron in gas mixtures of controlled P/sub CO/, P/sub CO//sub 2/, P/sub H//sub 2/ and P/sub H//sub 2//sub S/ at a total pressure of one atmosphere and a temperature of 900/sup 0/C has been studied. In the P/sub S//sub 2/ and P/sub O//sub 2/ ranges employed sulfide scales were formed; P/sub O//sub 2/ influenced the short term sulfidation kinetics. Specimen geometry was seen as a significant factor influencing long term kinetics. Liquid Line Corrosion: A reproducible corrosive attack is seen at the metal/molten carbonate/gas phase junction. This attack can be quantitatively evaluated and explained in terms of a diffusion model. Evaluation of Reaction Kinetics from Polarization Data (addendum): previous modelling procedures have been expanded to include one or more anodic reactions displaying passive behavior.

  14. STATISTICAL PROCEDURES FOR CORROSION STUDIES

    EPA Science Inventory

    Many utilities will be conducting pipe loop and other experimental studies to optimize corrosion control under the Lead and Copper Rule. his paper presents a discussion of the background and justifications for the selection of different statistical techniques to evaluate experime...

  15. Corrosion control in water injection systems

    SciTech Connect

    Patton, C.C. )

    1993-08-01

    Corrosion control in water injection systems encompasses a wide range of technologies, including chemicals (corrosion inhibitors, biocides, and oxygen scavengers); corrosion-resistant materials (metallic and nonmetallic); internal coatings and linings; mechanical removal of dissolved oxygen; velocity control; and prevention of oxygen entry and galvanic couples. This article reviews the way that these technologies are used in modern water-injection systems (both seawater and produced water) to provide an acceptable service life and high-quality injection water.

  16. An electrochemical study of corrosion protection by primer-topcoat systems on 4130 steel with ac impedance and dc methods

    NASA Technical Reports Server (NTRS)

    Mendrek, M. J.; Higgins, R. H.; Danford, M. D.

    1988-01-01

    To investigate metal surface corrosion and the breakdown of metal protective coatings, the ac impedance method is applied to six systems of primer coated and primer topcoated 4130 steel. Two primers were used: a zinc-rich epoxy primer and a red lead oxide epoxy primer. The epoxy-polyamine topcoat was used in four of the systems. The EG and G-PARC Model 368 ac impedance measurement system, along with dc measurements with the same system using the polarization resistance method, were used to monitor changing properties of coated 4230 steel disks immersed in 3.5 percent NaCl solutions buffered at pH 5.4 over periods of 40 to 60 days. The corrosion system can be represented by an electronic analog called an equivalent circuit consisting of resistors and capacitors in specific arrangements. This equivalent circuit parallels the impedance behavior of the corrosion system during a frequency scan. Values for the resistors and capacitors, that can be assigned in the equivalent circuit following a least-squares analysis of the data, describe changes that occur on the corroding metal surface and in the protective coatings. Two equivalent circuits have been determined that predict the correct Bode phase and magnitude of the experimental sample at different immersion times. The dc corrosion current density data are related to equivalent circuit element parameters. Methods for determining corrosion rate with ac impedance parameters are verified by the dc method.

  17. Novel Corrosion Sensor for Vision 21 Systems

    SciTech Connect

    Heng Ban; Bharat Soni

    2007-03-31

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall goal of this project is to develop a technology for on-line fireside corrosion monitoring. This objective is achieved by the laboratory development of sensors and instrumentation, testing them in a laboratory muffle furnace, and eventually testing the system in a coal-fired furnace. This project successfully developed two types of sensors and measurement systems, and successful tested them in a muffle furnace in the laboratory. The capacitance sensor had a high fabrication cost and might be more appropriate in other applications. The low-cost resistance sensor was tested in a power plant burning eastern bituminous coals. The results show that the fireside corrosion measurement system can be used to determine the corrosion rate at waterwall and superheater locations. Electron microscope analysis of the corroded sensor surface provided detailed picture of the corrosion process.

  18. The Examination of Afyonkarahisar's Geothermal System Corrosion

    NASA Astrophysics Data System (ADS)

    Buyuksagis, A.; Erol, S.

    2013-02-01

    Corrosion and scaling of metal surfaces are the major problems caused by geothermal fluids when metallic structures are used. This article describes a study of corrosion and scaling problems in the Afyonkarahisar Geothermal Heating System (AFJET) in Afyonkarahisar, Turkey. Water analysis, XRD, SEM, EDX, IC, ICP-OES analyses, and electrochemical methods were used in this study. Pentasodium triphosphate (Na5P3O10), maleic anhydride (C4H2O3), and 1,3-benzendisulfonic acid disodium salt (C6H4Na2O6S2) were used as corrosion inhibitors. Tests were carried out using geothermal water from AF11 well. The experimental temperatures were chosen as 298, 333, and 358 K. Inhibitor concentrations were chosen as 1 × 10-1, 1 × 10-2, 1 × 10-3, and 1 × 10-4 mol/dm3. Moreover, mixed inhibitor solutions were prepared using the inhibitor concentrations that showed the best inhibition. The first mixed inhibitor solution showed 96% inhibition. The second mixed inhibitor solution showed 90% inhibition. The tested inhibitors act as anodic inhibitors. XRD analysis shows that there is CaCO3 aragonite scaling in the system. Increasing TDS, alkalinity, and hardness all promote scale formation. The photomicrographs from SEM-EDX and the metallographic microscope show that the tested inhibitors form a protective film on the surface. IC and ICP-OES analyses show that the concentration of Ca2+ is very high, which supports scale formation.

  19. Corrosion Behavior of an Abradable Seal Coating System

    NASA Astrophysics Data System (ADS)

    Zhang, Feng; Xu, Cunguan; Lan, Hao; Huang, Chuanbing; Zhou, Yang; Du, Lingzhong; Zhang, Weigang

    2014-08-01

    A novel NiTi/BN composite abradable coating and two traditional Ni/C and Ni/BN coatings were manufactured with NiAl as the bond layer using thermal spray technology and their corrosion behaviors were investigated. In salt spray corrosion testing of the Ni/BN coating, defective sites of the metal matrix were corroded preferentially. Simulated occlusion experiments and electrochemical tests indicated that migration of ions resulted in pH decrease and Cl- enrichment in defects, and a more aggressive electrolyte led to a decrease of the corrosion potential of the metal inside defects but an increase of the corrosion current density, representing an autocatalytic corrosion process. Moreover, galvanic corrosion between the top and bond coatings of the abradable system was studied via the electrochemical technique. The results showed that, for the NiTi/BN, Ni/BN, and Ni/graphite coatings with a NiAl bond coating, current flow was generated between the anode and cathode. The NiTi/BN coating acted as the cathode due to its passivation, while the Ni/BN and Ni/graphite coatings acted as the anode because of their lower corrosion potential compared with the NiAl coating. The anode suffered serious corrosion damage due to galvanic corrosion, while the cathode corroded only slightly.

  20. Amplified OTDR Systems for Multipoint Corrosion Monitoring

    PubMed Central

    Nascimento, Jehan F.; Silva, Marcionilo J.; Coêlho, Isnaldo J. S.; Cipriano, Eliel; Martins-Filho, Joaquim F.

    2012-01-01

    We present two configurations of an amplified fiber-optic-based corrosion sensor using the optical time domain reflectometry (OTDR) technique as the interrogation method. The sensor system is multipoint, self-referenced, has no moving parts and can measure the corrosion rate several kilometers away from the OTDR equipment. The first OTDR monitoring system employs a remotely pumped in-line EDFA and it is used to evaluate the increase in system reach compared to a non-amplified configuration. The other amplified monitoring system uses an EDFA in booster configuration and we perform corrosion measurements and evaluations of system sensitivity to amplifier gain variations. Our experimental results obtained under controlled laboratory conditions show the advantages of the amplified system in terms of longer system reach with better spatial resolution, and also that the corrosion measurements obtained from our system are not sensitive to 3 dB gain variations. PMID:22737017

  1. Study of corrosion in multimetallic systems. Task 2 of solar collector studies for solar heating and cooling applications. Final technical progress report

    SciTech Connect

    Diegle, R B

    1980-04-11

    Corrosion measurements were made on candidate alloys of construction for non-concentrating solar collectors under simulated conditions of collector operation. Materials evaluated were aluminum alloys 1100, 3003, and 6061, copper alloy 122, Type 444 stainless steel, and 1018 plain carbon steel. The solutions used were equivolume mixtures of ethylene glycol and water, and propylene glycol and water. They were used without corrosion inhibitors but with addition of chloride, sulfate, and bicarbonate ions. The influences of dissolved oxygen, solution flow velocity, and heat transfer were evaluated. Corrosion morphologies investigated were general attack, pitting, crevice corrosion, and galvanic corrosion. Experimental results indicated that aluminum alloys can experience severe pitting and crevice corrosion at chloride concentrations approaching 50 ppM. The corrosion rate of copper exceeded about 100 ..mu..m/yr in ethylene glycol solutions and about 80 ..mu..m/yr in propylene glycol solutions. Crevice corrosion was not observed for copper, but severe galvanic corrosion occurred when it was coupled to T444 stainless steel. T444 steel corroded at rates of less than 1 ..mu..m/yr under all exposure conditions. During circulation at 100 C in the presence of air, ethylene glycol solutions acidified because of degradation of the glycol. The initial pH of propylene glycol solutions was already low, about 4.5. The inherent corrosivity of propylene glycol was somewhat less than that of ethylene glycol, although this difference was usually less than a factor of two in measured corrosion rates. It was concluded that he corrosion rates of aluminum alloys and copper were prohibitively high in uninhibited glycol solutions, and that corrosion inhibitors are definitely necessary in operating systems.

  2. Novel Corrosion Sensor for Vision 21 Systems

    SciTech Connect

    Heng Ban

    2005-12-01

    Advanced sensor technology is identified as a key component for advanced power systems for future energy plants that would have virtually no environmental impact. This project intends to develop a novel high temperature corrosion sensor and subsequent measurement system for advanced power systems. Fireside corrosion is the metal loss caused by chemical reactions on surfaces exposed to the combustion environment. Such corrosion is the leading mechanism for boiler tube failures and has emerged to be a significant concern for current and future energy plants due to the introduction of technologies targeting emissions reduction, efficiency improvement, or fuel/oxidant flexibility. Corrosion damage can lead to catastrophic equipment failure, explosions, and forced outages. Proper management of corrosion requires real-time indication of corrosion rate. However, short-term, on-line corrosion monitoring systems for fireside corrosion remain a technical challenge to date due to the extremely harsh combustion environment. The overall objective of this project is to develop a technology for on-line corrosion monitoring based on a new concept. This objective is to be achieved by a laboratory development of the sensor and instrumentation, testing of the measurement system in a laboratory muffle furnace, and eventually testing the system in a coal-fired furnace. The initial plan for testing at the coal-fired pilot-scale furnace was replaced by testing in a power plant, because the operation condition at the power plant is continuous and more stable. The first two-year effort was completed with the successful development sensor and measurement system, and successful testing in a muffle furnace. Because of the potential high cost in sensor fabrication, a different type of sensor was used and tested in a power plant burning eastern bituminous coals. This report summarize the experiences and results of the first two years of the three-year project, which include laboratory

  3. SEATTLE DISTRIBUTION SYSTEM CORROSION CONTROL STUDY. VOLUME III: POTENTIAL FOR DRINKING WATER CONTAMINATION FROM TIN/ANTIMONY SOLDER

    EPA Science Inventory

    This study was conducted to evaluate the potential for leaching of metals into drinking water from tin/antimony solder. The study consisted of five research phases: (1) A theoretical investigation of the corrosion products formed from the solder was conducted using pe-pH diagrams...

  4. A corrosion database system for exposure tests

    SciTech Connect

    Yamamoto, Masahiro; Kato, Chuichi; Nogami, Atsushi; Matsuoka, Ai

    1997-12-31

    A computerized corrosion database system for exposure tests has been designed and developed. This system was developed to help researchers carry out each experimental procedure in exposure tests. The system includes a function to manage not only the experimental data but also the timetable of exposure tests and the environmental factors of exposure sites. An easily used graphical user interface (GUI) and graph plot software are provided for users to help analyze exposure test results from various viewpoints. The data accumulated in this system are measurements of past exposure tests and exposure tests in progress. The analyses of past exposure tests using the present database system resulted in several ideas on atmospheric corrosion different from the conventional ideas on atmospheric corrosion. If the data of exposure tests in progress are compared with past data, the relationships between atmospheric corrosion and environmental factors will be more clarified.

  5. Real-World Water System Lead and Copper Corrosion Control

    EPA Science Inventory

    This presentation provides specific background on lead and copper corrosion control chemistry and strategies, and integrates it with other important distribution system corrosion control objectives. Topics covered include: driving force for corrosion (oxidants); impacts of oxida...

  6. REDUCED-POLLUTION CORROSION-PROTECTION SYSTEMS

    EPA Science Inventory

    Coating systems, designed to protect metallic components against corrosive attack using environmentally compatible materials and processes, were evaluated as potential alternatives for their higher polluting counterparts. Viable replacements were established for cyanide cadmium, ...

  7. TRW CHARGED DROPLET SCRUBBER CORROSION STUDIES

    EPA Science Inventory

    The report gives results of corrosion studies to provide definitive data concerning the corrosive nature of coke-oven waste-heat flue gas and its effects on wet electrostatic precipitators, and specifically on TRW's Charged Droplet Scrubber (CDS). The study characterized the chem...

  8. Study of corrosion of 1100 aluminum

    NASA Technical Reports Server (NTRS)

    Draley, J. E.; Loess, R. E.; Mori, S.

    1967-01-01

    Corrosion of 1100 aluminum in oxygen-saturated water at 70 degrees C under experimental conditions was studied, emphasizing effects of exposure interruption, the number of specimens, and the refreshment rate. A logarithmic equation was derived to express the corrosion rate.

  9. Evaluation of several corrosion protective coating systems on aluminum

    NASA Technical Reports Server (NTRS)

    Higgins, R. H.

    1981-01-01

    A study of several protective coating systems for use on aluminum in seawater/seacoast environments was conducted to review the developments made on protective coatings since early in the Space Shuttle program and to perform comparative studies on these coatings to determine their effectiveness for providing corrosion protection during exposure to seawater/seacoast environments. Panels of 2219-T87 aluminum were coated with 21 different systems and exposed to a 5 percent salt spray for 4000 hr. Application properties, adhesion measurements, heat resistance and corrosion protection were evaluated. For comparative studies, the presently specified Bostik epoxy system used on the SRB structures was included. Results of these tests indicate four systems with outstanding performance and four additional systems with protection almost as good. These systems are based on a chromated pretreatment, a chromate epoxy primer, and a polyurethane topcoat. Consideration for one of these systems should be included for those applications where superior corrosion protection for aluminum surfaces is required.

  10. CORROSION STUDY OF AMORPHOUS METAL RIBBONS

    SciTech Connect

    Lian, T; Day, S D; Farmer, J C

    2006-07-31

    Corrosion costs the Department of Defense billions of dollars every year, with an immense quantity of material in various structures undergoing corrosion. For example, in addition to fluid and seawater piping, ballast tanks, and propulsions systems, approximately 345 million square feet of structure aboard naval ships and crafts require costly corrosion control measures. The use of advanced corrosion-resistant materials to prevent the continuous degradation of this massive surface area would be extremely beneficial. The potential advantages of amorphous metals have been recognized for some time [Latanison 1985]. Iron-based corrosion-resistant, amorphous-metal coatings under development may prove important for maritime applications [Farmer et al. 2005]. Such materials could also be used to coat the entire outer surface of containers for the transportation and long-term storage of spent nuclear fuel, or to protect welds and heat affected zones, thereby preventing exposure to environments that might cause stress corrosion cracking [Farmer et al. 1991, 2000a, 2000b]. In the future, it may be possible to substitute such high-performance iron-based materials for more-expensive nickel-based alloys, thereby enabling cost savings in a wide variety of industrial applications. It should be noted that thermal-spray ceramic coatings have also been investigated for such applications [Haslam et al. 2005]. This report focuses on the corrosion resistance of iron-based melt-spun amorphous metal ribbons. Melt-Spun ribbon is made by rapid solidification--a stream of molten metal is dropped onto a spinning copper wheel, a process that enables the manufacture of amorphous metals which are unable to be manufactured by conventional cold or hot rolling techniques. The study of melt-spun ribbon allows quick evaluation of amorphous metals corrosion resistance. The melt-spun ribbons included in this study are DAR40, SAM7, and SAM8, SAM1X series, and SAM2X series. The SAM1X series ribbons have

  11. Electrode-polarization studies in hot-corrosion systems. Progress report, 1 June 1980-31 May 1981

    SciTech Connect

    Devereux, O.F.

    1981-02-01

    The following tasks are reported on: electrode polarization studies in molten sodium carbonate, liquid line corrosion, and gas/metal reactions in mixed oxidants. Two previously unpublished papers are included as appendices: Reactions at the CO, CO/sub 2//Ni electrode in Molten Sodium Carbonate; and Reactions at the Corroding Nickel Electrode in Molten Sodium Carbonate under CO, CO/sub 2/ Atmospheres. (DLC)

  12. Report on accelerated corrosion studies.

    SciTech Connect

    Mowry, Curtis Dale; Glass, Sarah Jill; Sorensen, Neil Robert

    2011-03-01

    Sandia National Laboratories (SNL) conducted accelerated atmospheric corrosion testing for the U.S. Consumer Product Safety Commission (CPSC) to help further the understanding of the development of corrosion products on conductor materials in household electrical components exposed to environmental conditions representative of homes constructed with problem drywall. The conditions of the accelerated testing were chosen to produce corrosion product growth that would be consistent with long-term exposure to environments containing humidity and parts per billion (ppb) levels of hydrogen sulfide (H{sub 2}S) that are thought to have been the source of corrosion in electrical components from affected homes. This report documents the test set-up, monitoring of electrical performance of powered electrical components during the exposure, and the materials characterization conducted on wires, screws, and contact plates from selected electrical components. No degradation in electrical performance (measured via voltage drop) was measured during the course of the 8-week exposure, which was approximately equivalent to 40 years of exposure in a light industrial environment. Analyses show that corrosion products consisting of various phases of copper sulfide, copper sulfate, and copper oxide are found on exposed surfaces of the conductor materials including wires, screws, and contact plates. The morphology and the thickness of the corrosion products showed a range of character. In some of the copper wires that were observed, corrosion product had flaked or spalled off the surface, exposing fresh metal to the reaction with the contaminant gasses; however, there was no significant change in the wire cross-sectional area.

  13. Cooling tower hardware corrosion studies

    SciTech Connect

    Blue, S.C.

    1983-01-31

    The data presented in this report are interim results of a continuing investigation into the corrosion resistance of metals in the environment of a large cooling tower. Some of the significant observations are as follows: the corrosion of susceptible metals occurs most rapidly in the warm fog conditions between the deck and mist filters; the application of stainless steel must be made on the basis of alloy chemistry and processing history. Some corrosion resistant alloys may develop cracking problems after improper heat treating or welding; combinations of aluminum bronze, stainless steel, and silicon bronze hardware were not susceptible to galvanic corrosion; the service life of structural steel is extended by coal tar epoxy coatings; aluminum coatings appear to protect structural steel on the tower deck and below the distribution nozzles. The corrosion of cooling tower hardware can be easily controlled through the use of 316 stainless steel and silicon bronze. The use of other materials which exhibit general resistance should be specified only after they have been tested in the form of structural assemblies such as weldments and bolted joints in each of the different tower zones.

  14. Automated corrosion system in a moist environment

    SciTech Connect

    Hallman, R.L. Jr.; Calhoun, C.L.

    1999-03-19

    In an effort to assist researchers investigating the moisture-generated corrosion of metals and ceramics, a unique exposure system was developed. The initial goal of this system was to monitor corrosion ranging from a few monolayers at the outset of the corrosion process to high mass gains in more extensively corroded material. The new system uses a small robot arm for sample manipulation; gravimetric and Fourier transform infrared (FTIR) spectroscopy for corrosion-product determination; and a gas blending system to control the moisture content of the glove box in which the system is housed. The system's computer control can be configured to coordinate the examination of as many as 20 samples by periodic weighing and FTIR scanning. The computer also performs such functions as data logging of the temperature and pressure of the system and of the flow rate and moisture content of the purge gas. One main benefit of the computer-controlled robotic system is its ability to monitor samples 2 4 hours a day with precision control; this reduces problems stemming from human error or inconsistency of human technique.

  15. An electrochemical study of the corrosion behavior of primer coated 2219-T87 aluminum

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Higgins, R. H.

    1985-01-01

    The corrosion behavior for 2219-T87 aluminum coated with various primers, including those used for the external tank and solid rocket boosters of the Space Shuttle Transportation System, were investigated using electrochemical techniques. Corrosion potential time, polarization resistance time, electrical resistance time, and corrosion rate time measurements were all investigated. It was found that electrical resistance time and corrosion rate time measurement were most useful for studying the corrosion behavior of painted aluminum. Electrical resistance time determination give useful information concerning the porosity of paint films, while corrosion rate time curves give important information concerning overall corrosion rates and corrosion mechanisms. In general, the corrosion rate time curves all exhibited at least one peak during the 30 day test period, which was attributed, according to the proposed mechanisms, to the onset of the hydrogen evolution reaction and the beginning of destruction of the protective properties of the paint film.

  16. NON-CORROSIVE REACTOR FUEL SYSTEM

    DOEpatents

    Herrick, C.C.

    1962-08-14

    A non-corrosive nuclear reactor fuel system was developed utilizing a molten plutonium-- iron alloy fuel having about 2 at.% carbon and contained in a tantalum vessel. This carbon reacts with the interior surface of the tantalum vessel to form a plutonium resistant self-healing tantalum carbide film. (AEC)

  17. The use of experimental designs for corrosive oilfield systems

    SciTech Connect

    Biagiotti, S.F. Jr.; Frost, R.H.

    1997-08-01

    A Design of Experiment approach was used to investigate the effect of hydrogen sulfide, carbon dioxide and brine composition on the corrosion rate of carbon steel. Three of the most common experimental design approaches (Full Factorial, Taguchi L{sub 4}, and Alternate Fractional) were used to evaluate the results. This work concluded that: CO{sub 2} and brine both have significant main and two-factor effects on corrosion rate, H{sub 2}S concentration has a moderate effect on corrosion rate, and higher total dissolved solids (TDS) brine compositions appear to force gases out of solution, thereby decreasing the corrosion rate of carbon steel. The Full Factorial Design correctly identified all independent variables and the significant interactions between CO{sub 2}/H{sub 2}S and CO{sub 2}/Brine on corrosion rate. The two fractional factorial experimental methods resulted in incorrect conclusions. The Taguchi L{sub 4} method gave misleading results as it did not identify H{sub 2}S as having a positive effect on corrosion rate, and only identified the strong interactions in the experimental matrix. The Alternative Fractional design also yielded incorrect interpretations with regard to the effect of brine on corrosion. This study has shown that reduced experimental designs (e.g., half fractional) may be inappropriate for distinguishing the synergistic interactions likely to form in chemically reactive systems. Therefore, based upon the size of the data set collected in this work, the authors recommend that full factorial designs be used for corrosion evaluations. When the number of experimental variables make it impractical to perform a full factorial design, the aliasing relationships should be carefully evaluated.

  18. System for in situ studies of atmospheric corrosion of metal films using soft x-ray spectroscopy and quartz crystal microbalance.

    PubMed

    Forsberg, J; Duda, L-C; Olsson, A; Schmitt, T; Andersson, J; Nordgren, J; Hedberg, J; Leygraf, C; Aastrup, T; Wallinder, D; Guo, J-H

    2007-08-01

    We present a versatile chamber ("atmospheric corrosion cell") for soft x-ray absorption/emission spectroscopy of metal surfaces in a corrosive atmosphere allowing novel in situ electronic structure studies. Synchrotron x rays passing through a thin window separating the corrosion cell interior from a beamline vacuum chamber probe a metal film deposited on a quartz crystal microbalance (QCM) or on the inside of the window. We present some initial results on chloride induced corrosion of iron surfaces in humidified synthetic air. By simultaneous recording of QCM signal and soft x-ray emission from the corroding sample, correlation between mass changes and variations in spectral features is facilitated. PMID:17764316

  19. System for in situ studies of atmospheric corrosion of metal films using soft x-ray spectroscopy and quartz crystal microbalance

    NASA Astrophysics Data System (ADS)

    Forsberg, J.; Duda, L.-C.; Olsson, A.; Schmitt, T.; Andersson, J.; Nordgren, J.; Hedberg, J.; Leygraf, C.; Aastrup, T.; Wallinder, D.; Guo, J.-H.

    2007-08-01

    We present a versatile chamber ("atmospheric corrosion cell") for soft x-ray absorption/emission spectroscopy of metal surfaces in a corrosive atmosphere allowing novel in situ electronic structure studies. Synchrotron x rays passing through a thin window separating the corrosion cell interior from a beamline vacuum chamber probe a metal film deposited on a quartz crystal microbalance (QCM) or on the inside of the window. We present some initial results on chloride induced corrosion of iron surfaces in humidified synthetic air. By simultaneous recording of QCM signal and soft x-ray emission from the corroding sample, correlation between mass changes and variations in spectral features is facilitated.

  20. Corrosion inhibitor evaluation for a gas compression system

    SciTech Connect

    Perdomo, J.J.; Ramirez, M.; Viloria, A.; Morales, J.L.

    1999-11-01

    The injection of chemicals for gas systems is a common practice to prevent corrosion and asphaltene deposition. A laboratory study was conducted to evaluate 5 commercially available corrosion inhibitors and an asphaltene dispersant for a gas compression plant. This study was set out to look at the compatibility of a pipeline corrosion inhibitor with both an anti asphaltene and a gas compression inhibitor which is required to have a relatively large flammable point and resist the pressure and temperature of the process without igniting or aging. Also, the effect of precorroded surfaces was studied to establish its effect on the performance of the pipeline inhibitor. The efficiency of the products was evaluated through either coupon weight loss tests or polarization resistance. Corrosion inhibitor aging was carried out in autoclaves emulating operating conditions, subsequently, gel permeation chromatography (GPC), total nitrogen and viscosity measurements were performed on the products before and after aging to establish the variation of their physical and chemical properties. Additionally, X-ray diffraction analysis (XRD) and energy dispersion spectroscopy (EDS) were used to identify corrosion products. From the study, an efficiency of 86% was obtained for a line inhibitor at a 45-PPM dosage (at 36 psi pCO{sub 2} and 0.006 psi of H{sub 2}S at 120 F), lowering its efficiency to 76% after precorroding the surface for three days. The presence of asphaltene may reduce the corrosion rate; however, the injection of a dispersant accelerates the corrosion process. No significant changes in efficiency and physical properties were observed during the evaluation of one of the compression-line inhibitor mixtures tested.

  1. Corrosion

    ERIC Educational Resources Information Center

    Slabaugh, W. H.

    1974-01-01

    Presents some materials for use in demonstration and experimentation of corrosion processes, including corrosion stimulation and inhibition. Indicates that basic concepts of electrochemistry, crystal structure, and kinetics can be extended to practical chemistry through corrosion explanation. (CC)

  2. CORROSION AND CALCIUM CARBONATE SATURATION INDEX IN WATER DISTRIBUTION SYSTEMS

    EPA Science Inventory

    Corrosion in water distribution systems was studied to gain a better understanding of the processes and to develop control strategies. Equations and calculation methods for determining the pH(sub s) were developed using a chemical model with and without ionic speciation. Several ...

  3. Preliminary review of mass transfer and flow visualization studies and techniques relevant to the study of erosion-corrosion of reactor piping systems

    SciTech Connect

    Kuzay, T.M.; Halle, H.J.; Kasza, K.E.

    1988-06-01

    This report provides some background information on the failed piping at the Surry-2 reactor; a summary of pertinent literature on mass transfer in related geometries; and a description of methodologies for visualization and erosion rate measurements in laboratory model studies that can provide greater insight into the role of flow geometry in erosion-corrosion. 18 refs., 9 figs., 1 tab.

  4. Instrumentation for potentiostatic corrosion studies with distilled water

    NASA Technical Reports Server (NTRS)

    Loess, R. E.; Youngdahl, C. A.

    1969-01-01

    Corrosion is studied potentiostatically in the corroding environment of distilled water with an instrument that measures the potential of the corroding specimen immediately after interruption of the polarizing current. No current is flowing. The process permits compensation for IR drops when potentiostatic control is used in high resistance systems.

  5. Electrochemical studies of corrosion inhibiting effect of polyaniline coatings

    SciTech Connect

    Wei, Yen; Wang, Jianguo; Jia, Xinru

    1995-12-01

    A series of electrochemical measurements, including corrosion potential (E{sub corr}), corrosion current (i{sub corr}), Tafel`s constants and polarization resistance (R{sub p}), have been made on polyaniline-coated cold rolled steel specimen under various conditions. Both the base and acid-doped forms of polyaniline were studied. The base form of polyaniline was found to offer good corrosion protection. This phenomenon may not originate merely from the barrier effect of the coatings, because the nonconjugated polymers such as polystyrene and epoxy did not show the same electrochemical behavior. The polyaniline base with zinc nitrate plus epoxy topcoat appeared to give better overall protection relative to other coating systems in this study.

  6. Engineering Task Plan for Fourth Generation Hanford Corrosion Monitoring System

    SciTech Connect

    NORMAN, E.C.

    2000-06-20

    This Engineering Task Plan (ETP) describes the activities associated with the installation of cabinets containing corrosion monitoring equipment on tanks 241-AN-102 and 241-AN-107. The new cabinets (one per tank) will be installed adjacent to existing corrosion probes already installed in riser WST-RISER-016 on both tanks. The corrosion monitoring equipment to be installed utilizes the technique of electrochemical noise (EN) for monitoring waste tank corrosion. Typically, EN consists of low frequency (4 Hz) and small amplitude signals that are spontaneously generated by electrochemical reactions occurring at corroding or other surfaces. EN analysis is well suited for monitoring and identifying the onset of localized corrosion, and for measuring uniform corrosion rates. A typical EN based corrosion-monitoring system measures instantaneous fluctuations in corrosion current and potential between three nominally identical electrodes of the material of interest immersed in the environment of interest. Time-dependent fluctuations in corrosion current are described by electrochemical current noise, and time-dependent fluctuations of corrosion potential are described by electrochemical noise. The corrosion monitoring systems are designed to detect the onset of localized corrosion phenomena if tank conditions should change to allow these phenomena to occur. In addition to the EN technique, the systems also facilitate the use of the Linear Polarization Resistance (LPR) technique to collect uniform corrosion rate information. LPR measures the linearity at the origin of the polarization curve for overvoltages up to a few millivolts away from the rest potential or natural corrosion potential. The slope of the current vs. voltage plot gives information on uniform corrosion rates.

  7. Corrosion Studies of Wrought and Cast NASA-23 Alloy

    NASA Technical Reports Server (NTRS)

    Danford, M. D.

    1997-01-01

    Corrosion studies were carried out for wrought and cast NASA-23 alloy using electrochemical methods. The scanning reference electrode technique (SRET), the polarization resistance technique (PR), and the electrochemical impedance spectroscopy (EIS) were employed. These studies corroborate the findings of stress corrosion studies performed earlier, in that the material is highly resistant to corrosion.

  8. Method for inhibiting corrosion in aqueous systems

    DOEpatents

    DeMonbrun, James R.; Schmitt, Charles R.; Schreyer, James M.

    1980-01-01

    This invention is a method for inhibiting corrosion in aqueous systems containing components composed of aluminum, copper, iron, or alloys thereof. The method comprises (a) incorporating in the aqueous medium 2-10 ppm by weight of tolyltriazole; an effective amount of a biodegradable organic biocide; 500-1000 ppm by weight of sodium metasilicate; 500-2000 ppm by weight of sodium nitrite; and 500-2000 ppm by weight of sodium tetraborate, all of these concentrations being based on the weight of water in the system; and (b) maintaining the pH of the resulting system in the range of 7.5 to 8.0. The method permits longterm operation with very low corrosion rates and bacteria counts. All of the additives to the system are biodegradable, permitting the treated aqueous medium to be discharged to the environment without violating current regulations. The method has special application to solar systems in which an aqueous medium is circulated through aluminum-alloy heat exchangers.

  9. Corrosion inhibitors for solar heating and cooling systems

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.; Deramus, G. E., Jr.

    1977-01-01

    Problems dealing with corrosion and corrosion protection of solar heating and cooling systems are discussed. A test program was conducted to find suitable and effective corrosion inhibitors for systems employing either water or antifreeze solutions for heat transfer and storage. Aluminum-mild-steel-copper-stainless steel assemblies in electrical contact were used to simulate a multimetallic system which is the type most likely to be employed. Several inhibitors show promise for this application.

  10. Corrosion study in the chemical air separation (MOLTOX trademark ) process

    SciTech Connect

    Kang, Doohee; Wong, Kai P.; Archer, R.A.; Cassano, A.A.

    1988-12-01

    This report presents the results of studies aimed at solving the corrosion problems encountered during operation of the MOLTOX{trademark} pilot plant. These studies concentrated on the screening of commercial and developmental alloys under conditions simulating operation conditions in this high temperature molten salt process. Process economic studies were preformed in parallel with the laboratory testing to ensure that an economically feasible solution would be achieved. In addition to the above DOE co-funded studies, Air Products and Chemicals pursued proprietary studies aimed at developing a less corrosive salt mixture which would potentially allow the use of chemurgically available alloys such as stainless steels throughout the system. These studies will not be reported here; however, the results of corrosion tests in the new less corrosive salt mixtures are reported. Because our own studies on salt chemistry impacts heavily on the overall process and thereby has an influence on the experimental work conducted under this contract, some of the studies discussed here were impacted by our own proprietary data. Therefore, the reasons behind some of the experiments presented herein will not be explained because that information is proprietary to Air Products. 14 refs., 42 figs., 21 tabs.

  11. Experimental Study on Rebar Corrosion Using the Galvanic Sensor Combined with the Electronic Resistance Technique.

    PubMed

    Xu, Yunze; Li, Kaiqiang; Liu, Liang; Yang, Lujia; Wang, Xiaona; Huang, Yi

    2016-01-01

    In this paper, a new kind of carbon steel (CS) and stainless steel (SS) galvanic sensor system was developed for the study of rebar corrosion in different pore solution conditions. Through the special design of the CS and SS electronic coupons, the electronic resistance (ER) method and zero resistance ammeter (ZRA) technique were used simultaneously for the measurement of both the galvanic current and the corrosion depth. The corrosion processes in different solution conditions were also studied by linear polarization resistance (LPR) and the measurements of polarization curves. The test result shows that the galvanic current noise can provide detailed information of the corrosion processes. When localized corrosion occurs, the corrosion rate measured by the ER method is lower than the real corrosion rate. However, the value measured by the LPR method is higher than the real corrosion rate. The galvanic current and the corrosion current measured by the LPR method shows linear correlation in chloride-containing saturated Ca(OH)₂ solution. The relationship between the corrosion current differences measured by the CS electronic coupons and the galvanic current between the CS and SS electronic coupons can also be used to evaluate the localized corrosion in reinforced concrete. PMID:27618054

  12. Identification and counteraction of microbe-induced corrosion in metallic systems

    SciTech Connect

    Stein, A.A.

    1986-11-01

    Biological attack of metallic systems is a longstanding problem that affects all structural materials in a variety of environment and systems. Corrosion of buried pipelines by sulfate-reducing bacteria has been studied by the petrochemical industry for years. In the power industry, corrosion studies have focused on condensers and service water systems where slime, barnacles, clams, and other macro-organisms are easily detected. Efforts have been made to eliminate the effect of these organisms through the use of chlorination, back-flushing, organic coatings, or thermal shock. The objective was to maintain component performance by eliminating biofouling and reducing metallic corrosion. Recently, it has been recognized that corrosion caused by micro-organisms can occur even in very clean systems. This article gives guidelines for the identification and counteraction of microbe-induced corrosion in metallic systems.

  13. Microbiological corrosion control in a cooling water system

    SciTech Connect

    Honneysett, D.G.; vanden Bergh, W.D.; O'Brien, P.F.

    1985-10-01

    The failure of a corrosion control program in a closed cooling water system coincided with the use of reclaimed sewage water and the contamination of the system with oil. Other problems were increased corrosion rates, downward pH excursions, increased fouling by corrosion by-products, and increased microbiological activity in the system. The major cause of corrosion was microbiological in origin. The unsuccessful use of a biocide led to the initiation of a full-scale microbiological investigation. The nature of the microflora was determined, biocide selection tests made, and an effective control treatment program initiated. Chromate corrosion treatment was replaced by a coordinated program using an organic filming corrosion inhibitor, a polyacrylate/phosphonate dispersant, and a combination of biocides.

  14. Study of crevice-galvanic corrosion of aluminum

    NASA Technical Reports Server (NTRS)

    Draley, J. E.; Loess, R. E.; Mori, S.

    1967-01-01

    Corrosion effects of aluminum-copper and aluminum-nickel couples in oxygenated distilled water, and aluminum alloys in oxygenated copper sulfate solution were studied. One of each of the couples had a water tight seal, and showed no substantial corrosion, and of the unsealed couples, only the aluminum-copper developed corrosion.

  15. Corrosion inhibitor for aqueous ammonia absorption system

    DOEpatents

    Phillips, B.A.; Whitlow, E.P.

    1998-09-22

    A method is described for inhibiting corrosion and the formation of hydrogen and thus improving absorption in an ammonia/water absorption refrigeration, air conditioning or heat pump system by maintaining the hydroxyl ion concentration of the aqueous ammonia working fluid within a selected range under anaerobic conditions at temperatures up to 425 F. This hydroxyl ion concentration is maintained by introducing to the aqueous ammonia working fluid an inhibitor in an amount effective to produce a hydroxyl ion concentration corresponding to a normality of the inhibitor relative to the water content ranging from about 0.015 N to about 0.2 N at 25 C. Also, working fluids for inhibiting the corrosion of carbon steel and resulting hydrogen formation and improving absorption in an ammonia/water absorption system under anaerobic conditions at up to 425 F. The working fluids may be aqueous solutions of ammonia and a strong base or aqueous solutions of ammonia, a strong base, and a specified buffer. 5 figs.

  16. Corrosion inhibitor for aqueous ammonia absorption system

    DOEpatents

    Phillips, Benjamin A.; Whitlow, Eugene P.

    1998-09-22

    A method of inhibiting corrosion and the formation of hydrogen and thus improving absorption in an ammonia/water absorption refrigeration, air conditioning or heat pump system by maintaining the hydroxyl ion concentration of the aqueous ammonia working fluid within a selected range under anaerobic conditions at temperatures up to 425.degree. F. This hydroxyl ion concentration is maintained by introducing to the aqueous ammonia working fluid an inhibitor in an amount effective to produce a hydroxyl ion concentration corresponding to a normality of the inhibitor relative to the water content ranging from about 0.015 N to about 0.2 N at 25.degree. C. Also, working fluids for inhibiting the corrosion of carbon steel and resulting hydrogen formation and improving absorption in an ammonia/water absorption system under anaerobic conditions at up to 425.degree. F. The working fluids may be aqueous solutions of ammonia and a strong base or aqueous solutions of ammonia, a strong base, and a specified buffer.

  17. Corrosion Study Using Electrochemical Impedance Spectroscopy

    NASA Technical Reports Server (NTRS)

    Farooq, Muhammad Umar

    2003-01-01

    Corrosion is a common phenomenon. It is the destructive result of chemical reaction between a metal or metal alloy and its environment. Stainless steel tubing is used at Kennedy Space Center for various supply lines which service the orbiter. The launch pads are also made of stainless steel. The environment at the launch site has very high chloride content due to the proximity to the Atlantic Ocean. Also, during a launch, the exhaust products in the solid rocket boosters include concentrated hydrogen chloride. The purpose of this project was to study various alloys by Electrochemical Impedance Spectroscopy in corrosive environments similar to the launch sites. This report includes data and analysis of the measurements for 304L, 254SMO and AL-6XN in primarily neutral 3.55% NaCl. One set of data for 304L in neutral 3.55%NaCl + 0.1N HCl is also included.

  18. Corrosion and odor management in sewer systems.

    PubMed

    Jiang, Guangming; Sun, Jing; Sharma, Keshab R; Yuan, Zhiguo

    2015-06-01

    Sewers emit hydrogen sulfide and various volatile organic sulfur and carbon compounds, which require control and mitigation. In the last 5-10 years, extensive research was conducted to optimize existing sulfide abatement technologies based on newly developed in-depth understanding of the in-sewer processes. Recent advances have also led to low-cost novel solutions targeting sewer biofilms. Online control has been demonstrated to greatly reduce the chemical usage. Dynamic models for both the water, air and solid (concrete) phases have been developed and used for the planning and maintenance of sewer systems. Existing technologies primarily focused on 'hotspots' in sewers. Future research should aim to achieve network-wide corrosion and emission control and management of sewers as an integrated component of an urban water system. PMID:25827114

  19. Design of second generation Hanford tank corrosion monitoring system

    SciTech Connect

    Edgemon, G.L.

    1998-04-02

    small amplitude signals that are spontaneously generated by electrochemical reactions occurring at corroding or other surfaces. Laboratory studies and recent reports on field applications have reported that EN analysis is well suited for monitoring and identifying the onset of localized corrosion, and for measuring uniform corrosion rates. A two year laboratory study was started at Hanford in 1995 to provide a technical basis for using EN in Hanford nuclear waste tanks. Based on this study, a prototype system was constructed and deployed in DST 241-AZ-101 in August, 1996. Based on the successful demonstration of this prototype for more than a year, a first-generation full-scale system was designed and installed into DST 241-AN-107 in September 1997. This document summarizes the design and operational requirements of the second-generation full-scale system scheduled for deployment into 241-AY-102.

  20. Corrosion study of simulated evaporator components

    SciTech Connect

    Schreiber, S.B.; Dunn, S.L.

    1989-07-01

    At the Los Alamos Plutonium Facility, ion exchange effluents and precipitation filtrates containing discardable levels of transuranic elements are concentrated using a thermosiphon evaporator before cement fixation for waste disposal. Because of changing process feed streams and scrap recovery requirements, trace amounts of free chloride ions (Cl/sup /minus//) are being introduced into the stainless steel (SS) evaporator, potentially increasing corrosion rates and thereby reducing its useful life. This study was performed to determine the effects of Cl/sup /minus// in simulated evaporator feed solutions that contain significant amounts of ferric ions (Fe/sup 3+/) in nitric acid (HNO/sub 3/). A simulated environment was produced by heating 316 SS cans that contained various tests solutions. The surface was monitored for signs of pitting or stress cracking, and vessel weight loss was measured on a daily basis to establish a rough corrosion rate. The final conclusion is that the nitric acid solution provides enough free nitrate ions (NO/sub 3//sup /minus//) to maintain minimal corrosion in a dilute ferric chloride environment. 3 refs., 5 figs., 10 tabs.

  1. Environmental Considerations in the Studies of Corrosion Resistant Alloys for High-Level Radioactive Waste Containment

    SciTech Connect

    Ilevbare, G O; Lian, T; Farmer, J C

    2001-11-26

    The corrosion resistance of Alloy 22 (UNS No.: N06022) was studied in simulated ground water of different pH values and ionic contents at various temperatures. Potentiodynamic polarization techniques were used to study the electrochemical behavior and measure the critical potentials in the various systems. Alloy 22 was found to be resistant to localized corrosion in the simulated ground waters tested.

  2. A study on corrosion test methods for automotive steel sheet

    SciTech Connect

    Miyoshi, Y.; Kitayama, M.; Ito, Y.; Koyahara, H.

    1984-01-01

    The corrosion behavior of an automobile body caused by de-icing salt was classified into various corrosion phenomena, of which paint exfoliation and perforation were studied fundamentally. There are 2 types of paint exfoliation. One is paint adhesion, where underfilm corrosion plays a decisive role. Another is wet adhesion, where water immersion through the paint film into the paint/substrate interface is important. Perforation corrosion can be simulated by corrosion test using lapped panel specimens. CCT conditions which should be applied for all exposure tests were determined on the basis of experimental data.

  3. Corrosion control when using secondary treated municipal wastewater as alternative makeup water for cooling tower systems.

    PubMed

    Hsieh, Ming-Kai; Li, Heng; Chien, Shih-Hsiang; Monnell, Jason D; Chowdhury, Indranil; Dzombak, David A; Vidic, Radisav D

    2010-12-01

    Secondary treated municipal wastewater is a promising alternative to fresh water as power plant cooling water system makeup water, especially in arid regions. Laboratory and field testing was conducted in this study to evaluate the corrosiveness of secondary treated municipal wastewater for various metals and metal alloys in cooling systems. Different corrosion control strategies were evaluated based on varied chemical treatment. Orthophosphate, which is abundant in secondary treated municipal wastewater, contributed to more than 80% precipitative removal of phosphorous-based corrosion inhibitors. Tolyltriazole worked effectively to reduce corrosion of copper (greater than 95% inhibition effectiveness). The corrosion rate of mild steel in the presence of free chlorine 1 mg/L (as Cl2) was approximately 50% higher than in the presence of monochloramine 1 mg/L (as Cl2), indicating that monochloramine is a less corrosive biocide than free chlorine. The scaling layers observed on the metal alloys contributed to corrosion inhibition, which could be seen by comparing the mild steel 21-day average corrosion rate with the last 5-day average corrosion rate, the latter being approximately 50% lower than the former. PMID:21214028

  4. Study of biofilm influenced corrosion on cast iron pipes in reclaimed water

    NASA Astrophysics Data System (ADS)

    Zhang, Haiya; Tian, Yimei; Wan, Jianmei; Zhao, Peng

    2015-12-01

    Biofilm influenced corrosion on cast iron pipes in reclaimed water was systemically studied using the weight loss method and electrochemical impedance spectroscopy (EIS). The results demonstrated that compared to sterile water, the existence of the biofilm in reclaimed water promoted the corrosion process significantly. The characteristics of biofilm on cast iron coupons were examined by the surface profiler, scanning electron microscopy (SEM) and energy dispersive spectroscopy (EDS). The bacterial counts in the biofilm were determined using the standard plate count method and the most probable number (MPN). The results demonstrated that the corrosion process was influenced by the settled bacteria, EPS, and corrosion products in the biofilm comprehensively. But, the corrosion mechanisms were different with respect to time and could be divided into three stages in our study. Furthermore, several corresponding corrosion mechanisms were proposed for different immersion times.

  5. A NOVEL SENSOR AND MEASUREMENT SYSTEM FOR FIRESIDE CORROSION MONITORING IN COAL-FIRED BOILERS

    SciTech Connect

    Heng Ban; Zuoping Li

    2003-03-01

    Fireside corrosion in coal-fired power plants is a major obstacle to increase the overall efficiency for power producers. The increased use of opportunity fuels and low emission combustion modes have aggravated the corrosion on boiler tube walls in power plants. Corrosion-induced equipment failure could lead to catastrophic damage and inflict significant loss of production and cost for repair. Monitoring fireside corrosion in a reliable and timely manner can provide significant benefits to the plant operation. Current corrosion inspection and measurement are typically performed during scheduled maintenance outages, which is often after the damage is done. In the past, there have been many attempts to develop real time continuous corrosion monitoring technologies. However, there is still no short-term, online corrosion monitoring system commercially available for fireside corrosion to date due to the extremely harsh combustion environment. This report describes the results of a laboratory feasibility study on the development effort of a novel sensor for on-line fireside corrosion monitoring. A novel sensor principle and thin-film technologies were employed in the corrosion sensor design and fabrication. The sensor and the measurement system were experimentally studied using laboratory muffle furnaces. The results indicated that an accurate measure of corrosion rate could be made with high sensitivity using the new sensor. The investigation proved the feasibility of the concept and demonstrated the sensor design, sensor fabrication, and measurement instrumentation at the laboratory scale. An uncertainty analysis of the measurement system was also performed to provide a basis for further improvement of the system for future pilot or full scale testing.

  6. Corrosion of copper-based materials in gamma-irradiated air/water vapor systems

    SciTech Connect

    Reed, D.T.

    1992-04-01

    Experiments were performed to investigate the atmospheric corrosion of copper-based materials in an irradiated air/water vapor system. The three materials investigated were oxygen-free copper (CDA-102), 7% aluminum-bronze (CDA-613), and 70-30 cupronickel (CDA-715). To support the corrosion studies, a number of irradiation studies were performed to characterize the gas phase radiation chemistry of the system. Both copper oxide and nitrate phases were identified as corrosion products depending on the dose rate, humidity and temperature. Uniform corrosion rates increased with temperature, humidity, and dose rate. A clear tie between the radiolytic products generated in the gas phase and the corrosion observed was established.

  7. Corrosion of copper-based materials in gamma-irradiated air/water vapor systems

    SciTech Connect

    Reed, D.T.

    1992-01-01

    Experiments were performed to investigate the atmospheric corrosion of copper-based materials in an irradiated air/water vapor system. The three materials investigated were oxygen-free copper (CDA-102), 7% aluminum-bronze (CDA-613), and 70-30 cupronickel (CDA-715). To support the corrosion studies, a number of irradiation studies were performed to characterize the gas phase radiation chemistry of the system. Both copper oxide and nitrate phases were identified as corrosion products depending on the dose rate, humidity and temperature. Uniform corrosion rates increased with temperature, humidity, and dose rate. A clear tie between the radiolytic products generated in the gas phase and the corrosion observed was established.

  8. Corrosion inhibitors for solar heating and cooling systems

    NASA Technical Reports Server (NTRS)

    Humphries, T. S.

    1978-01-01

    Inhibitors which appeared promising in previous tests and additional inhibitors including several proprietary products were evaluated. Evaluation of the inhibitors was based on corrosion protection afforded an aluminum-mild steel-copper-stainless steel assembly in a hot corrosive water. Of the inhibitors tested two were found to be effective and show promise for protecting multimetallic solar heating systems.

  9. Corrosion inhibitors for solar heating and cooling systems

    NASA Technical Reports Server (NTRS)

    Tabony, J. H.

    1978-01-01

    Candidate materials were tested for their ability to limit corrosion under conditions that approximate those found in typical solar-energy system. In addition to presentation of data, report also includes discussion of different forms of corrosion and recommendations for future work.

  10. Laser Raman Spectroscopy in studies of corrosion and electrocatalysis

    SciTech Connect

    Melendres, C.A.

    1988-01-01

    Laser Raman Spectroscopy (LRS) has become an important tool for the in-situ structural study of electrochemical systems and processes in recent years. Following a brief introduction of the experimental techniques involved in applying LRS to electrochemical systems, we survey the literature for examples of studies in the inhibition of electrode reactions by surface films (e.g., corrosion and passivation phenomena) as well as the acceleration of reactions by electro-sorbates (electrocatalysis). We deal mostly with both normal and resonance Raman effects on fairly thick surface films in contrast to surface-enhanced Raman investigations of monolayer adsorbates, which is covered in another lecture. Laser Raman spectroelectrochemical studies of corrosion and film formation on such metals as Pb, Ag, Fe, Ni, Co, Cr, Au, stainless steel, etc. in various solution conditions are discussed. Further extension of the technique to studies in high-temperature and high-pressure aqueous environments is demonstrated. Results of studies of the structure of corrosion inhibitors are also presented. As applications of the LRS technique in the area of electrocatalysis, we cite studies of the structure of transition metal macrocyclic compounds, i.e., phthalocyanines and porphyrins, used for catalysis of the oxygen reduction reaction. 104 refs., 20 figs.

  11. Combustion system processes leading to corrosive deposits

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Rosner, D. E.

    1983-01-01

    Degradation of turbine engine hot gas path components by high temperature corrosion can usually be associated with deposits even though other factors may also play a significant role. The origins of the corrosive deposits are traceable to chemical reactions which take place during the combustion process. In the case of hot corrosion/sulfidation, sodium sulfate was established as the deposited corrosive agent even when none of this salt enters the engine directly. The sodium sulfate is formed during the combustion and deposition processes from compounds of sulfur contained in the fuel as low level impurities and sodium compounds, such as sodium chloride, ingested with intake air. In other turbine and power generation situations, corrosive and/or fouling deposits can result from such metals as potassium, iron, calcium, vanadium, magnesium, anad silicon. Previously announced in STAR as N81-23243

  12. Combustion system processes leading to corrosive deposits

    NASA Technical Reports Server (NTRS)

    Stearns, C. A.; Kohl, F. J.; Rosner, D. E.

    1981-01-01

    Degradation of turbine engine hot gas path components by high temperature corrosion can usually be associated with deposits even though other factors may also play a significant role. The origins of the corrosive deposits are traceable to chemical reactions which take place during the combustion process. In the case of hot corrosion/sulfidation, sodium sulfate was established as the deposited corrosive agent even when none of this salt enters the engine directly. The sodium sulfate is formed during the combustion and deposition processes from compounds of sulfur contained in the fuel as low level impurities and sodium compounds, such as sodium chloride, ingested with intake air. In other turbine and power generation situations, corrosive and/or fouling deposits can result from such metals as potassium, iron, calcium, vanadium, magnesium, and silicon.

  13. Titanium-potassium heat pipe corrosion studies

    SciTech Connect

    Lundberg, L.B.

    1984-07-01

    An experimental study of the susceptibility of wickless titanium/potassium heat pipes to corrosive attack has been conducted in vacuo at 800/sup 0/K for 6511h and at 900/sup 0/K for 4797h without failure or degradation. Some movement of carbon, nitrogen and oxygen was observed in the titanium container tube, but no evidence of attack could be detected in metallographic cross sections of samples taken along the length of the heat pipes. The lack of observable attack of titanium by potassium under these conditions refutes previous reports of Ti-K incompatibility.

  14. Mathematical modeling of microbially induced crown corrosion in wastewater collection systems and laboratory investigation and modeling of sulfuric acid corrosion of concrete

    NASA Astrophysics Data System (ADS)

    Jahani, Fereidoun

    In the model for microbially induced crown corrosion, the diffusion of sulfide inside the concrete pores, its biological conversion to sulfuric acid, and the corrosion of calcium carbonate aggregates are represented. The corrosion front is modeled as a moving boundary. The location of the interface between the corrosion layer and the concrete is determined as part of the solution to the model equations. This model consisted of a system of one dimensional reaction-diffusion equations coupled to an equation describing the movement of the corrosion front. The equations were solved numerically using finite element Galerkin approximation. The concentration profiles of sulfide in the air and the liquid phases, the pH as a function of concrete depth, and the position of the corrosion front. A new equation for the corrosion rate was also derived. A more specific model for the degradation of a concrete specimen exposed to a sulfuric acid solution was also studied. In this model, diffusion of hydrogen ions and their reaction with alkaline components of concrete were expressed using Fick's Law of diffusion. The model equations described the moving boundary, the dissolution rate of alkaline components in the concrete, volume increase of sulfuric acid solution over the concrete specimen, and the boundary conditions on the surface of the concrete. An apparatus was designed and experiments were performed to measure pH changes on the surface of concrete. The data were used to calculate the dissolution rate of the concrete and, with the model, to determine the diffusion rate of sulfuric acid in the corrosion layer and corrosion layer thickness. Electrochemical Impedance Spectroscopy (EIS) was used to study the corrosion rate of iron pins embedded in the concrete sample. The open circuit potential (OCP) determined the onset of corrosion on the surface of the pins. Visual observation of the corrosion layer thickness was in good agreement with the simulation results.

  15. Corrosion study for a radioactive waste vitrification facility

    SciTech Connect

    Imrich, K.J.; Jenkins, C.F.

    1993-10-01

    A corrosion monitoring program was setup in a scale demonstration melter system to evaluate the performance of materials selected for use in the Defense Waste Processing Facility (DWPF) at the DOE`s Savannah River Site. The system is a 1/10 scale prototypic version of the DWPF. In DWPF, high activity radioactive waste will be vitrified and encapsulated for long term storage. During this study twenty-six different alloys, including DWPF reference materials of construction and alternate higher alloy materials, were subjected to process conditions and environments characteristic of the DWPF except for radioactivity. The materials were exposed to low pH, elevated temperature (to 1200{degree}C) environments containing abrasive slurries, molten glass, mercury, halides and sulfides. General corrosion rates, pitting susceptibility and stress corrosion cracking of the materials were investigated. Extensive data were obtained for many of the reference materials. Performance in the Feed Preparation System was very good, whereas coupons from the Quencher Inlet region of the Melter Off-Gas System experienced localized attack.

  16. Electrometrical Methods Application for Detection of Heating System Pipeline Corrosion

    NASA Astrophysics Data System (ADS)

    Vetrov, A.; Ilyin, Y.; Isaev, V.; Rondel, A.; Shapovalov, N.

    2004-12-01

    Coated steel underground pipelines are widely used for the petroleum and gaze transportation, for the water and heat supply. The soils, where the pipelines are placed, are usually highly corrosive for pipe's metal. In the places of crippling of external coating the corrosion processes begin, and this can provoke a pipe breakage. To ensure the pipeline survivability it is necessary to carry out the control of pipeline conditions. The geophysical methods are used to provide such diagnostic. Authors have studied the corrosion processes of the municipal heating system pipelines in Saint-Petersburg (Russia) using the air thermal imaging method, the investigation of electromagnetic fields and spontaneous polarization, measurements of electrode potentials of metal tubes. The pipeline reparation works, which have been provided this year, allowed us to make the visual observation of pipes. The investigation object comprises a pipeline composed of two parallel tubes, which are placed 1-2 meters deep. The fact that the Russian Federation and CIS countries still use the direct heat supply system makes impossible any addition of anticorrosion components to circulating water. Pipelines operate under high pressure (up to 5 atm) and high temperature (designed temperature is 150°C). Tube's isolation is meant for heat loss minimization, and ordinary has poor hydro-isolation. Some pipeline construction elements (sliding and fixed bearings, pressure compensators, heat enclosures) are often non-isolated, and tube's metal contacts with soil. Hard usage condition, ingress of technical contamination cause, stray currents etc. cause high accidental rate. Realization of geophysical diagnostics, including electrometry, is hampered in a city by underground communication systems, power lines, isolating ground cover (asphalt), limitation of the working area with buildings. These restrictions form the investigation conditions. In order to detect and localize isolation (coat) defects authors

  17. Corrosion and Scaling Potential in Drinking Water Distribution System of Tabriz, Northwestern Iran

    PubMed Central

    Taghipour, Hassan; Shakerkhatibi, Mohammad; Pourakbar, Mojtaba; Belvasi, Mehdi

    2012-01-01

    Background: This paper discusses the corrosion and scaling potential of Tabriz drinking water distribution system in Northwest of Iran. Internal corrosion of piping is a serious problem in drinking water industry. Corrosive water can cause intrusion of heavy metals especially lead in to water, therefore effecting public health. The aim of this study was to determine corrosion and scaling potential in potable water distribution system of Tabriz during the spring and summer in 2011. Methods: This study was carried out using Langlier Saturation Index, Ryznar Stability Index, Puckorius Scaling Index, and Aggressiveness indices. Eighty samples were taken from all over the city within two seasons, spring, and summer. Related parameters including temperature, pH, total dissolved solids, calcium hardness, and total alkalinity in all samples were measured in laboratory according to standard method manual. For the statistical analysis of the results, SPSS software (version 11.5) was used Results: The mean and standard deviation values of Langlier, Ryznar, Puckorius and Aggressiveness Indices were equal to -0.68 (±0.43), 8.43 (±0.55), 7.86 (±0.36) and 11.23 (±0.43), respectively. By survey of corrosion indices, it was found that Tabriz drinking water is corrosive. Conclusion: In order to corrosion control, it is suggested that laboratorial study with regard to the distribution system condition be carried out to adjust effective parameters such as pH. PMID:24688924

  18. The study of palm oil methyl ester and its corrosiveness

    NASA Astrophysics Data System (ADS)

    Sani, W. B. Wan; Samo, K. B.; Da, T. H.; Zulkifli, M. F. R.

    2012-06-01

    The present aim of this study is to determine the corrosion effect of palm oil methyl ester (POME) on aluminium alloy 5083 (AA5083). The static immersion test was carried out at 60°C for 68 days according to ASTM G-31-72. The corrosion analysis was done by using weight loss method and electrochemical test. The POME was analyzed by using Fourier Transform Infrared (FTIR) to determine its functional group. The result from weight loss method shows the decreasing in weight loss of AA5083 which signifies the ability of POME to reduce corrosion rate. The electrochemical test shows the decreasing in polarization resistance, Rp while the corrosion current densities, icorr increase. The corrosion rate reduces from 2.250mpy to 0.1946mpy. The low concentration of fatty acid C18:2 and high anti oxidant element contributes to the reduction of corrosion rate of AA5083 in POME.

  19. Study of stress corrosion in aluminum alloys

    NASA Technical Reports Server (NTRS)

    Brummer, S. B.

    1967-01-01

    Mechanism of the stress corrosion cracking of high-strength aluminum alloys was investigated using electrochemical, mechanical, and electron microscopic techniques. The feasibility of detecting stress corrosion damage in fabricated aluminum alloy parts by nondestructive testing was investigated using ultrasonic surface waves and eddy currents.

  20. Corrosion consequences of microfouling in water reclamation systems

    NASA Technical Reports Server (NTRS)

    Ford, Tim; Mitchell, Ralph

    1991-01-01

    This paper examines the potential fouling and corrosion problems associated with microbial film formation throughout the water reclamation system (WRS) designed for the Space Station Freedom. It is shown that the use of advanced metal sputtering techiques combined with image analysis and FTIR spectroscopy will present realistic solutions for investigating the formation and function of biofilm on different alloys, the subsequent corrosion, and the efficiency of different treatments. These techniques, used in combination with electrochemical measurements of corrosion, will provide a powerful approach to examinations of materials considered for use in the WRS.

  1. Evaluation of corrosion and scaling tendency indices in a drinking water distribution system: a case study of Bandar Abbas city, Iran.

    PubMed

    Alipour, Vali; Dindarloo, Kavoos; Mahvi, Amir Hossein; Rezaei, Leila

    2015-03-01

    Corrosion and scaling is a major problem in water distribution systems, thus evaluation of water corrosivity properties is a routine test in water networks. To evaluate water stability in the Bandar Abbas water distribution system, the network was divided into 15 clusters and 45 samples were taken. Langelier, Ryznar, Puckorius, Larson-Skold (LS) and Aggressive indices were determined and compared to the marble test. The mean parameters included were pH (7.8 ± 0.1), electrical conductivity (1,083.9 ± 108.7 μS/cm), total dissolved solids (595.7 ± 54.7 mg/L), Cl (203.5 ± 18.7 mg/L), SO₄(174.7 ± 16.0 mg/L), alkalinity (134.5 ± 9.7 mg/L), total hardness (156.5 ± 9.3 mg/L), HCO₃(137.4 ± 13.0 mg/L) and calcium hardness (71.8 ± 4.3 mg/L). According to the Ryznar, Puckorius and Aggressive Indices, all samples were stable; based on the Langelier Index, 73% of samples were slightly corrosive and the rest were scale forming; according to the LS index, all samples were corrosive. Marble test results showed tested water of all 15 clusters tended to scale formation. Water in Bandar Abbas is slightly scale forming. The most appropriate indices for the network conditions are the Aggressive, Puckorius and Ryznar indices that were consistent with the marble test. PMID:25719479

  2. Review and study of physics driven pitting corrosion modeling in 2024-T3 aluminum alloys

    NASA Astrophysics Data System (ADS)

    Yu, Lingyu; Jata, Kumar V.

    2015-04-01

    Material degradation due to corrosion and corrosion fatigue has been recognized to significantly affect the airworthiness of civilian and military aircraft, especially for the current fleet of airplanes that have served beyond their initial design life. The ability to predict the corrosion damage development in aircraft components and structures, therefore, is of great importance in managing timely maintenance for the aging aircraft vehicles and in assisting the design of new ones. The assessment of aircraft corrosion and its influence on fatigue life relies on appropriate quantitative models that can evaluate the initiation of the corrosion as well as the accumulation during the period of operation. Beyond the aircraft regime, corrosion has also affected the maintenance, safety and reliability of other systems such as nuclear power systems, steam and gas turbines, marine structures and so on. In the work presented in this paper, we reviewed and studied several physics based pitting corrosion models that have been reported in the literature. The classic work of particle induced pitting corrosion by Wei and Harlow is reviewed in detail. Two types of modeling, a power law based simplified model and a microstructure based model, are compared for 2024-T3 alloy. Data from literatures are used as model inputs. The paper ends with conclusions and recommendations for future work.

  3. Corrosion/96 conference papers

    SciTech Connect

    1996-07-01

    Topics covered by this conference include: cathodic protection in natural waters; cleaning and repassivation of building HVAC systems; worldwide opportunities in flue gas desulfurization; advancements in materials technology for use in oil and gas service; fossil fuel combustion and conversion; technology of corrosion inhibitors; computers in corrosion control--modeling and information processing; recent experiences and advances of austenitic alloys; managing corrosion with plastics; corrosion measurement technology; corrosion inhibitors for concrete; refining industry; advances in corrosion control for rail and tank trailer equipment; CO{sub 2} corrosion--mechanisms and control; microbiologically influenced corrosion; corrosion in nuclear systems; role of corrosion in boiler failures; effects of water reuse on monitoring and control technology in cooling water applications; methods and mechanisms of scale and deposit control; corrosion detection in petroleum production lines; underground corrosion control; environmental cracking--relating laboratory results and field behavior; corrosion control in reinforced concrete structures; corrosion and its control in aerospace and military hardware; injection and process addition facilities; progress reports on the results of reinspection of deaerators inspected or repaired per RP0590 criteria; near 100% volume solids coating technology and application methods; materials performance in high temperature environments containing halides; impact of toxicity studies on use of corrosion/scale inhibitors; mineral scale deposit control in oilfield related operations; corrosion in gas treating; marine corrosion; cold climate corrosion; corrosion in the pulp and paper industry; gaseous chlorine alternatives in cooling water systems; practical applications of ozone in recirculating cooling water systems; and water reuse in industry. Over 400 papers from this conference have been processed separately for inclusion on the data base.

  4. Electrochemical study of aluminum corrosion in boiling high purity water

    NASA Technical Reports Server (NTRS)

    Draley, J. E.; Legault, R. A.

    1969-01-01

    Electrochemical study of aluminum corrosion in boiling high-purity water includes an equation relating current and electrochemical potential derived on the basis of a physical model of the corrosion process. The work involved an examination of the cathodic polarization behavior of 1100 aluminum during aqueous oxidation.

  5. Distribution system water age can create premise plumbing corrosion hotspots.

    PubMed

    Masters, Sheldon; Parks, Jeffrey; Atassi, Amrou; Edwards, Marc A

    2015-09-01

    Cumulative changes in chemical and biological properties associated with higher "water age" in distribution systems may impact water corrosivity and regulatory compliance with lead and copper action levels. The purpose of this study was to examine the effects of water age and chemistry on corrosivity of various downstream premise plumbing pipe materials and configurations using a combination of controlled laboratory studies and a field survey. Examination of lead pipe, copper pipe with lead solder, and leaded brass materials in a replicated lab rig simulating premise plumbing stagnation events indicated that lead or copper release could increase as much as ∼440 % or decrease as much as 98 % relative to water treatment plant effluent. In field studies at five utilities, trends in lead and copper release were highly dependent on circumstance; for example, lead release increased with water age in 13 % of cases and decreased with water age in 33 % of conditions tested. Levels of copper in the distribution system were up to 50 % lower and as much as 30 % higher relative to levels at the treatment plant. In many cases, high-risks of elevated lead and copper did not co-occur, demonstrating that these contaminants will have to be sampled separately to identify "worst case" conditions for human exposure and monitoring. PMID:26251058

  6. SQUID magnetometers for studying corrosion and corrosion protection in aircraft aluminum

    SciTech Connect

    Wikswo, J.P. Jr.

    1997-12-01

    Studies at Vanderbilt and elsewhere have demonstrated that superconducting quantum interference (SQUID) magnetometers can be utilized for quantitative measurements of both corrosion activity and material loss in aircraft aluminum alloys. SQUIDs provide sufficient spatial resolution the distribution of hidden corrosion currents can be mapped. The sensitivity of SQUIDs operating at 4 K in liquid helium is such that corrosion can be detected for salt concentrations as low as 1 part per million, and corrosion in 4% NaCl can be detected through 1.4 cm of aluminum. While measurements of the magnetic field from galvanic currents is straightforward in the laboratory, where ferromagnetic fasteners can be eliminated and low frequency noise and the earth`s magnetic field can be shielded, this technique has yet to be demonstrated on aircraft on the flight line. Advanced, low-frequency SQUID eddy current measurements utilizing sheet inducers and phase-sensitive detection offers a depth-selective technique to image material loss deep in aluminum structures. The size of the signal makes this approach highly suitable for implementation with 77 K, liquid- nitrogen cooled SQUIDs. Thus SQUIDs may be useful both for quantitative, laboratory assessment of the rate of hidden corrosion in aircraft samples, and for imaging the extent of second- and third-layer corrosion damage in aircraft. 56 refs.

  7. Impact of chlorinated disinfection on copper corrosion in hot water systems

    NASA Astrophysics Data System (ADS)

    Montes, J. Castillo; Hamdani, F.; Creus, J.; Touzain, S.; Correc, O.

    2014-09-01

    In France, hot water quality control inside buildings is occasionally ensured by disinfection treatments using temperature increases or addition of sodium hypochlorite (between 0.5 ppm and 1 ppm residual free chlorine). This disinfectant is a strong oxidiser and it could interact with metallic pipes usually used in hot water systems. This work deals with the study of the impact of these treatments on the durability of copper pipes. The objective of this work was to investigate the influence of sodium hypochlorite concentration and temperature on the copper corrosion mechanism. Copper samples were tested under dynamic and static conditions of ageing with sodium hypochlorite solutions ranging from 0 to 100 ppm with temperature at 50 °C and 70 °C. The efficiency of a corrosion inhibitor was investigated in dynamic conditions. Visual observations and analytical analyses of the internal surface of samples was studied at different ageing duration. Corrosion products were characterised by X-ray diffraction and Raman spectroscopy. Temperature and disinfectant were found to considerably affect the copper corrosion mechanism. Surprisingly, the corrosiveness of the solution was higher at lower temperatures. The temperature influences the nature of corrosion products. The protection efficiency is then strongly depend on the nature of the corrosion products formed at the surface of copper samples exposed to the aggressive solutions containing different concentration of disinfectant.

  8. Development of Computational Capabilities to Predict the Corrosion Wastage of Boiler Tubes in Advanced Combustion Systems

    SciTech Connect

    Kung, Steven; Rapp, Robert

    2014-08-31

    A comprehensive corrosion research project consisting of pilot-scale combustion testing and long-term laboratory corrosion study has been successfully performed. A pilot-scale combustion facility available at Brigham Young University was selected and modified to enable burning of pulverized coals under the operating conditions typical for advanced coal-fired utility boilers. Eight United States (U.S.) coals were selected for this investigation, with the test conditions for all coals set to have the same heat input to the combustor. In addition, the air/fuel stoichiometric ratio was controlled so that staged combustion was established, with the stoichiometric ratio maintained at 0.85 in the burner zone and 1.15 in the burnout zone. The burner zone represented the lower furnace of utility boilers, while the burnout zone mimicked the upper furnace areas adjacent to the superheaters and reheaters. From this staged combustion, approximately 3% excess oxygen was attained in the combustion gas at the furnace outlet. During each of the pilot-scale combustion tests, extensive online measurements of the flue gas compositions were performed. In addition, deposit samples were collected at the same location for chemical analyses. Such extensive gas and deposit analyses enabled detailed characterization of the actual combustion environments existing at the lower furnace walls under reducing conditions and those adjacent to the superheaters and reheaters under oxidizing conditions in advanced U.S. coal-fired utility boilers. The gas and deposit compositions were then carefully simulated in a series of 1000-hour laboratory corrosion tests, in which the corrosion performances of different commercial candidate alloys and weld overlays were evaluated at various temperatures for advanced boiler systems. Results of this laboratory study led to significant improvement in understanding of the corrosion mechanisms operating on the furnace walls as well as superheaters and reheaters in

  9. ALTERNATIVE AND ENHANCED CHEMICAL CLEANING: CORROSION STUDIES RESULTS: FY2010

    SciTech Connect

    Wiersma, B.

    2010-09-29

    Due to the need to close High Level Waste storage tanks, chemical cleaning methods are needed for the removal of sludge heel materials remaining at the completion of mechanical tank cleaning efforts. Oxalic acid is considered the preferred cleaning reagent for heel dissolution of iron-based sludge. However, the large quantity of chemical reagents added to the tank farm from oxalic acid based cleaning has significant downstream impacts. Optimization of the oxalic acid cleaning process can potentially reduce the downstream impacts from chemical cleaning. To optimize oxalic acid usage, a detailed understanding of the chemistry of oxalic acid based sludge dissolution is required. Additionally, other acidic systems may be required for specific waste components that have low solubility in oxalic acid, and as a means to reduce oxalic acid usage in general. Electrochemical corrosion studies were conducted with 1 wt. % oxalic acid at mineral acid concentrations above and below the optimal conditions for this oxalic acid concentration. Testing environments included pure reagents, pure iron and aluminum phases, and sludge simulants. Mineral acid concentrations greater than 0.2 M and temperatures greater than 50 C result in unacceptably high corrosion rates. Results showed that manageable corrosion rates of carbon steel can be achieved at dilute mineral acid concentrations (i.e. less than 0.2 M) and low temperatures based on the contact times involved. Therefore, it is recommended that future dissolution and corrosion testing be performed with a dilute mineral acid and a less concentrated oxalic acid (e.g., 0.5 wt.%) that still promotes optimal dissolution. This recommendation requires the processing of greater water volumes than those for the baseline process during heel dissolution, but allows for minimization of oxalic acid additions. The following conclusions can be drawn from the test results: (1) In both nitric and sulfuric acid based reagents, the low temperature and

  10. Could non-destructive methodologies enhance the microbiologically influenced corrosion (MIC) in pipeline systems?

    NASA Astrophysics Data System (ADS)

    Al-Abbas, F.; Kakpovbia, A.; Mishra, B.; Olson, D.; Spear, J.

    2013-01-01

    Stringent corrosion management programs are being deployed by oil and gas industry to ensure the integrity of pipeline systems. Parts of this program are the corrosion protection systems and inspection detection methods included non-destructive techniques. Those measures induce remnant magnetic field (RMF) in the pipeline steel. Potentially the RMF could affect the corrosion process in the pipeline including microbiologically influenced corrosion (MIC). Microorganisms in pipelines have surface charges and produce a wide variety of metabolic products. Consequently, when they are exposed to RMF generated at the linepipe steel surface by the aforementioned sources there will be potential effects. This sequentially will increase the likelihood of biofilm formation and hence enhance/promote MIC. This study investigates the potential effects of RFM on the MIC by sulfate reducing bacteria (SRB).

  11. Heavy Liquid Metal Corrosion of Structural Materials in Advanced Nuclear Systems

    NASA Astrophysics Data System (ADS)

    Caro, M.; Woloshun, K.; Rubio, F.; Maloy, S. A.; Hosemann, P.

    2013-08-01

    Interest in advanced nuclear concepts using liquid metal coolant has increased in the past few years. Liquid metal coolants have been proposed for the next generation of small-sized nuclear reactors, which offer exceptional safety and reliability, sustainability, nonproliferation, and economic competitiveness. Heavy liquid metal coolants are investigated for advanced fast reactors that operate at high temperatures, reaching high efficiencies. Lead and lead-bismuth eutectic (LBE) coolants are also proposed as coolants and targets of accelerator driven systems. High temperature, corrosive environment, high fast neutron flux, high fluence, and radiation damage, among other physical phenomena, challenge the integrity of materials in these advanced systems. Excellent compatibility with the liquid coolant is recognized as a key factor in the selection of structural materials for advanced concepts. In this article, we review materials requirements for heavy metal cooled systems with emphasis on lead and LBE materials corrosion properties. We describe experimental corrosion tests currently ongoing at the Los Alamos National Laboratory (LANL) Development of Lead Alloy Technical Applications (DELTA) loop. DELTA is a facility designed to study the long-term corrosive effects of LBE on structural materials under relevant conditions of chemistry, flow, and temperature. The research studies will provide data of corrosion rates and corrosion mechanisms in selected steel exposed to high velocity (above 2 m/s) in flowing LBE at 500°C. Fundamental research studies will help support conceptual design efforts and further the development of heavy liquid metals technology.

  12. Evaluation of Corrosion Failure in Tractor-Trailer Brake System

    SciTech Connect

    Wilson, DF

    2002-10-22

    As reported to ORNL, concomitant with the introduction of different deicing and anti-icing compounds, there was an increase in the brake failure rate of tractor-trailer trucks. A forensic evaluation of a failed brake system was performed. Optical and scanning electron microscopic evaluation showed corrosion to be mostly confined to the brake table/lining interface. The corrosion is non-uniform as is to be expected for plain carbon steel in chloride environments. This initial analysis found no evidence for the chlorides of calcium and magnesium, which are the newly introduced deicing and antiicing compounds and are less soluble in water than the identified chlorides of sodium and potassium, in the scale. The result could be as a result of non-exposure of the examined brake table to calcium and magnesium chloride. The mechanisms for the increased failure rate are postulated as being an increased rate of corrosion due to positive shifts in the corrosion potential, and an increased amount of corrosion due to an increased ''time of wetness'' that results from the presence of hygroscopic salts. Laboratory scale evaluation of the corrosion of plain carbon steel in simulated deicing and anti-icing solutions need to be performed to determine corrosion rates and morphological development of corrosion product, to compare laboratory data to in-service data, and to rank economically feasible replacement materials for low carbon steel. In addition, the mechanical behavior of the lining attached to the brake shoe table needs to be assessed. It is opined that an appropriate adjustment of materials could easily allow for a doubling of a brake table/lining lifetime. Suggestions for additional work, to clarify the mechanisms of rust jacking and to develop possible solutions, are described.

  13. Corrosion inhibitor film formation studied by ATR-FTIR

    SciTech Connect

    Campbell, S.; Jovancicevic, V.

    1999-11-01

    The development of an inhibitor film is essential for the effective performance of a corrosion inhibitor. The use of attenuated total reflection fourier transform infrared spectroscopy (ATR-FTIR) allows the development of inhibitor films on iron oxides to be monitored. For two distinct corrosion inhibitor chemistries, oleic imidazoline and phosphate ester, the film formation and corrosion processes are monitored on Fe{sub 3}O{sub 4} in a powdered form (a model surface). Additional data following on the physical and chemical properties are obtained using XPS and SEM techniques, which allows for a more complete characterization of the model inhibitor/oxide system. By the proper choice of system and measurement techniques, the complex phenomenon of corrosion inhibition may be analyzed directly.

  14. Assessment of Microbiologically Influenced Corrosion Potential in the International Space Station Internal Active Thermal Control System Heat Exchanger Materials: A 6-Momths Study

    NASA Technical Reports Server (NTRS)

    Roman, Monsi C.; Macuch, Patrick; McKrell, Thomas; VanDerSchijff, Ockert J.; Mitchell, Ralph

    2005-01-01

    The fluid in the Internal Active Thermal Control System (IATCS) of the International Space Station (ISS) is water based. The fluid in the ISS Laboratory Module and Node 1 initially contained a mix of water, phosphate (corrosion control), borate (pH buffer), and silver sulfate (Ag2SO4) (microbial control) at a pH of 9.5+/-0.5. Over time, the chemistry of the fluid changed. Fluid changes included a pH drop from 9.5 to 8.3 due to diffusion of carbon dioxide (CO2) through Teflon(reistered Trademark) (DuPont) hoses, increases in dissolved nickel (Ni) levels, deposition of silver (Ag) to metal surfaces, and precipitation of the phosphate (PO4) as nickel phosphate (NiPO4). The drop in pH and unavailability of a antimicrobial has provided an environment conducive to microbial growth. Microbial levels in the fluid have increased from >10 colony-forming units (CFUs)/100 ml to 10(exp 6) CFUs/100 ml. The heat exchangers in the IATCS loops are considered the weakest point in the loop because of the material thickness (=7 mil). It is made of a Ni-based braze filler/CRES 347. Results of a preliminary test performed at Hamilton Sundstrand indicated the possibility of pitting on this material at locations where Ag deposits were found. Later, tests have confirmed that chemical corrosion of the materials is a concern for this system. Accumulation of micro-organisms on surfaces (biofilm) can also result in material degradation and can amplify the damage caused by the chemical corrosion, known as microbiologically influenced corrosion (MIC). This paper will discuss the results of a 6-mo test performed to characterize and quantify the damage from microbial accumulation on the surface of the ISS/ATCS heat exchanger materials. The test was designed to quantify the damage to the materials under worst-case conditions with and without micro-organisms present at pH 8.3 and 9.5.

  15. Corrosion in the oral cavity--potential local and systemic effects.

    PubMed

    Bergman, M

    1986-03-01

    The main current-generating corrosion cells in the oral cavity are the bimetallic cell and the concentration cell, the latter mainly occurring due to differences in access to oxygen in the various parts of the metallic material. Corrosion resistance is not an intrinsic property of a metal or an alloy for it depends on an interaction with the environment. Thus, the contents of the oral cavity, have a decisive influence. This implies that corrosion tests in vitro are of limited value in predicting the clinical corrosion behaviour of a metallic material. Results from a series of clinical studies concerning a possible relationship between galvanic currents and certain oral and other symptoms in a group of patients who had been referred to the Faculty of Odontology, University of Umeå, are briefly presented. The possibility of local and systemic effects of intra-oral galvanic cells is discussed. PMID:3457767

  16. Study on the corrosiveness of wood pyrolysis oils

    SciTech Connect

    Aubin, H.; Roy, C. . Dept. of Chemical Engineering)

    1990-01-01

    The authors discuss a study conducted on the rate of corrosion of wood pyrolysis oils in presence of carbon and stainless steel plates. Tests were performed to simulate the conditions existing in storage tanks. The effects of temperature, water content and acetic/formic acid concentration on the rate of corrosion of metals were studied, as well as their possible interaction effects. The method used involved a factorial design of experiments. All primary effects with their interactions were found statistically significant.

  17. SILICATES FOR CORROSION CONTROL IN BUILDING POTABLE WATER SYSTEMS

    EPA Science Inventory

    Silicates have been used to control the corrosion of drinking water distribution system materials. Previous work has shown that they are particularly useful in reducing the release of zinc from galvanized materials in hot water systems. Negatively charged silicate species were re...

  18. NON-CORROSIVE PLUTONIUM FUEL SYSTEMS

    DOEpatents

    Coffinberry, A.S.; Waber, J.T.

    1962-10-23

    An improved plutonium reactor liquid fuel is described for utilization in a nuclear reactor having a tantalum fuel containment vessel. The fuel consists of plutonium and a diluent such as iron, cobalt, nickel, cerium, cerium-- iron, cerium--cobalt, cerium--nickel, and cerium--copper, and an additive of carbon and silicon. The carbon and silicon react with the tantalum container surface to form a coating that is self-healing and prevents the corrosive action of liquid plutonium on the said tantalum container. (AEC)

  19. COPPER PITTING CORROSION: A CASE STUDY

    EPA Science Inventory

    Localized or pitting corrosion of copper pipes used in household drinking-water plumbing is a problem for many water utilities and their customers. Extreme attack can lead to pinhole water leaks that may result in water damage, mold growth, and costly repairs. Water quality has b...

  20. Kinetic studies of stress-corrosion cracking

    NASA Technical Reports Server (NTRS)

    Noronha, P. J.

    1977-01-01

    Use of time-to-failure curves for stress-corrosion cracking processes may lead to incorrect estimates of structural life, if material is strongly dependent upon prestress levels. Technique characterizes kinetics of crackgrowth rates and intermediate arrest times by load-level changes.

  1. Data Analysis and reduction in Hanford's corrosion monitoring systems

    SciTech Connect

    EDGEMON, G.L.

    1999-06-23

    A project to improve the Hanford Site's corrosion monitoring strategy was started in 1995. The project is designed to integrate EN-based corrosion monitoring into the site's corrosion monitoring strategy. In order to monitor multiple tanks, a major focus of this project has been to automate the data collection and analysis process. Data collection and analysis from the early EN corrosion monitoring equipment (241-AZ-101 and 241-AN-107) was primarily performed manually by a trained operator skilled in the analysis of EN data. Thousands of raw data files were collected, manually sorted and stored. Further statistical analysis of these files was performed by manually stripping out data from thousands of raw data files and calculating statistics in a spreadsheet format. Plotting and other graphical display analyses were performed by manually exporting data from the data files or spreadsheet into another plotting or presentation software package. In 1999, an Amulet/PRP system was procured and employed on the 241-AN-102 corrosion monitoring system. A duplicate system was purchased for use on the upcoming 241-AN-105 system. A third system has been procured and will eventually be used to upgrade the 241-AN-107 system. The Amulet software has greatly improved the automation of waste tank EN data analysis. In contrast with previous systems, the Amulet operator no longer has to manually collect, sort, store, and analyze thousands of raw EN data files. Amulet writes all data to a single database. Statistical analysis, uniform corrosion rate, and other derived parameters are automatically calculated in Amulet from the raw data while the raw data are being collected. Other improvements in plotting and presentation make inspection of the data a much quicker and relatively easy task. These and other improvements have greatly improved the speed at which EN data can be analyzed in addition to improving the quality of the final interpretation. The increase in data automation offered

  2. Studying localized corrosion using liquid cell transmission electron microscopy

    SciTech Connect

    Chee, See Wee; Pratt, Sarah H.; Hattar, Khalid; Duquette, David; Ross, Frances M.; Hull, Robert

    2014-11-07

    Using liquid cell transmission electron microscopy (LCTEM), localized corrosion of Cu and Al thin films immersed in aqueous NaCl solutions was studied. We demonstrate that potentiostatic control can be used to initiate pitting and that local compositional changes, due to focused ion beam implantation of Au+ ions, can modify the corrosion susceptibility of Al films. Likewise, a discussion on strategies to control the onset of pitting is also presented.

  3. Studying localized corrosion using liquid cell transmission electron microscopy

    DOE PAGESBeta

    Chee, See Wee; Pratt, Sarah H.; Hattar, Khalid; Duquette, David; Ross, Frances M.; Hull, Robert

    2014-11-07

    Using liquid cell transmission electron microscopy (LCTEM), localized corrosion of Cu and Al thin films immersed in aqueous NaCl solutions was studied. We demonstrate that potentiostatic control can be used to initiate pitting and that local compositional changes, due to focused ion beam implantation of Au+ ions, can modify the corrosion susceptibility of Al films. Likewise, a discussion on strategies to control the onset of pitting is also presented.

  4. Engineering considerations for corrosion monitoring of gas gathering pipeline systems

    SciTech Connect

    Braga, T.G.; Asperger, R.G.

    1987-01-01

    Proper corrosion monitoring of gas gathering pipelines requires a system review to determine the appropriate monitor locations and types of monitoring techniques. This paper develops and discusses a classification of conditions such as flow regime and gas composition. Also discussed are junction categories which, for corrosion monitoring, need to be considered from two points of view. The first is related to fluid flow in the line and the second is related corrosion inhibitor movement along the pipeline. The appropriate application of the various monitoring techniques such as coupons, hydrogen detectors, electrical resistance probe and linear polarization probes are discussed in relation to flow regime and gas composition. Problems caused by semi-conduction from iron sulfide are considered. Advantages and disadvantages of fluid gathering methods such as pots and flow-through drips are discussed in relation to their reliability as on-line monitoring locations.

  5. An EIS study of the corrosive behavior of propellant hydrazine

    SciTech Connect

    Bhardwaj, R.C.; Davis, D.D.; Baker, D.L.

    1996-11-01

    Corrosion behavior of iron (Fe), nickel (Ni), cobalt (Co) and titanium (Ti) alloys in hydrazine (N{sub 2}H{sub 4}) and CO{sub 2}-contaminated N{sub 2}H{sub 4} were studied using Electrochemical Impedance Spectroscopy (EIS). The corrosion rate of Fe and Ti alloys increased in hydrazine and CO{sub 2}-contaminated hydrazine as a function of time and CO{sub 2} concentration; however, the corrosion rate of Ni and Co alloy decreased as a function of time in contaminated hydrazine. The corrosion rate of Ni and Co alloys were significantly higher when compared with corrosion rates of Fe and Ti alloys in CO{sub 2}-contaminated hydrazine. The effects of CO{sub 2} concentration on corrosion rate has been explained in terms of alloy composition and the role of CO{sub 2} in forming carbazic acid and its metal complexes. The polarization values obtained from EIS studies were used to calculate the exchange current density and decomposition rate of hydrazine.

  6. In-situ electrochemical study of corrosion of steel and aluminum/steel couples during cyclic corrosion test

    SciTech Connect

    Gao, G.

    1998-12-31

    Use of aluminum alloys for automotive applications is growing steadily. Galvanic corrosion is a major concern for those alloys. Because of the predominate use of steels in the automotive industry, the majority of accelerated test procedures commonly accepted by the industry are designed for cosmetic corrosion and perforation of steels. SAE 52334 and Ford Arizona Proving Ground (Ford APG) tests are two examples. Adopting those tests for galvanic corrosion of Al alloys without any fundamental understanding of the process may lead to misleading results. In this paper, electrochemical studies were conducted to examine the acceleration effects of several parameters on different types of corrosion. Galvanic corrosion of aluminum 6111 alloy and cold rolled steel (Al/ CRS) couples and general corrosion of cold rolled steel substrates were studied.

  7. UNSOLVED PROBLEMS WITH CORROSION AND DISTRIBUTION SYSTEM INORGANICS

    EPA Science Inventory

    This presentation provides an overview of new research results and remaining research needs with respect to both corrosion control issues (lead, copper, iron) and to issues of inorganic contaminants that can form or accumulate in distribution system water, pipe scales and distrib...

  8. The opisthonephric blood vascular system of the chicken embryo as studied by scanning electron microscopy of microvascular corrosion casts and critical point dried preparations.

    PubMed

    Ditrich, H; Splechtna, H

    1989-06-01

    Microvascular corrosion casts of chicken embryos between four and 19 days after fertilization have been prepared. The developing kidney was investigated with scanning electron microscopy (SEM). The injection technique and resin composition were modified in order to facilitate the complete replication of native blood vascular systems of specimens as small as 15 mm body length. The development of the opisthonephros was followed from near the beginning of its function until a vascular development comparable to the adult situation was reached. Critical point dried glomeruli show the differentiation of the glomerular visceral epithelium (podocytes) from initially epithelioid to highly branched forms. The embryonic kidney (cranial part of the opisthonephros-mesonephros) shows a construction-principle resembling amphibians that is entirely different from the definitive excretory organ (caudal part of the opisthonephros-metanephros). PMID:2814402

  9. Development and Deployment of Advanced Corrosion Monitoring Systems for High-Level Waste Tanks

    SciTech Connect

    Terry, M. T.; Edgemon, G. L.; Mickalonis, J. I.; Mizia, R. E.

    2002-02-26

    This paper describes the results of a collaborative technology development program, sponsored by the Tanks Focus Area, to use electrochemical noise (EN) for corrosion monitoring in underground storage tanks. These tanks, made of carbon or stainless steels, contain high-level radioactive liquid waste (HLW) generated by weapons production or radioactive liquid waste from nuclear fuel reprocessing activities at several Department of Energy (DOE) sites. The term EN is used to describe low frequency fluctuations in current and voltage measurements associated with corrosion. In their most basic form, EN-based corrosion monitoring systems measure and record these fluctuations over time from electrodes immersed in the environment of interest--in this case, radioactive tank waste. The resulting EN signals have characteristic patterns for different corrosion mechanisms. In recent years, engineers and scientists from several DOE sites, in collaboration with several private companies, have conducted laboratory studies and field applications to correlate the EN signals with corrosion mechanisms active in the radioactive waste tanks. The participating DOE sites are Hanford, Savannah River, Oak Ridge Reservation and the Idaho National Engineering and Environmental Laboratory. The commercial vendors have included HiLine Engineering and Fabrication, Inc., EIC Laboratories, Inc., and AEA Technologies. Successful deployment of the EN technology will yield improved information of waste tank corrosion conditions, better tank management, and lower overall cost.

  10. Development and deployment of advanced corrosion monitoring systems for high-level waste tanks.

    SciTech Connect

    Terry, M. T.; Edgemon, G. L.; Mickalonis, J. I.; Mizia, R. E.

    2002-01-01

    This paper describes the results of a collaborative technology development program, sponsored by the Tanks Focus Area, to use electrochemical noise (EN) for corrosion monitoring in underground storage tanks. These tanks, made of carbon or stainless steels, contain high-level radioactive liquid waste (HLW) generated by weapons production or radioactive liquid waste from nuclear fuel reprocessing activities at several Department of Energy (DOE) sites. The term EN is used to describe low frequency fluctuations in current and voltage measurements associated with corrosion. In their most basic form, EN-based corrosion monitoring systems measure and record these fluctuations over time from electrodes immersed in the environment of interest - in this case, radioactive tank waste. The resulting EN signals have characteristic patterns for different corrosion mechanisms. In recent years, engineers and scientists from several DOE sites, in collaboration with several private companies, have conducted laboratory studies and field applications to correlate the EN signals with corrosion mechanisms active in the radioactive waste tanks. The participating DOE sites are Hanford, Savannah River, Oak Ridge Reservation and the Idaho National Engineering and Environmental Laboratory. The commercial vendors have included HiLine Engineering and Fabrication, Inc., EIC Laboratories, Inc., and M A Technologies. Successful deployment of the EN technology will yield improved information of waste tank corrosion conditions, better tank management, and lower overall cost.

  11. A comparative study of atmospheric corrosion in the Caribbean area

    SciTech Connect

    Maldonado, L.; Castro, P.; Echeverria, M.

    1995-10-01

    Atmospheric corrosion is a phenomenon of such a magnitude that has been cause of study in several countries for decades. Nevertheless, in Mexico, it became of recent interest due to new economic factors that have involved the Peninsula of Yucatan too. The Yucatan Peninsula is limited to the North and West by the Gulf of Mexico and to the East by the Caribbean Sea. This is a non industrialized region so that in the past very little importance was given to the atmospheric corrosion damage or to the quantification of the high corrosion rates, empirically observed. However, in recent times increased tourism, industrial growth and petroleum extraction have exhibited the need for a better understanding of the atmospheric corrosion processes, as well as a realistic correlation to parameters such as time-of-wetness, levels of pollution by airborne salinity, atmospheric S0{sub 2} and corrosivity categories for the metals. To evaluate these parameters, five tests sites were selected following ISO recommendations. Three sites are marines atmospheres, one urban and one rural. Corrosion rates for commercial laminated Cu and carbon steel, as well as deposition rates of pollutants, were determined after one year exposure in the test sites. Applying the standard practice ISO 9223 a categorization of the corrosivity and of the level of pollutants was carried out. The marine environments were classified as of atmospheric corrosivity C{sub 5}, while the urban and the rural could be classified as C{sub 3}, respectively. The pollution values showed that the exposure sites were essentially contaminated with chloride with classification S{sub 1} for the rural site and S{sub 3} for the marine atmosphere.

  12. Engineering Task Plan for the 241-AN-105 Multi-Function Corrosion Monitoring System

    SciTech Connect

    EDGEMON, G.L.

    1999-08-25

    This Engineering Task Plan (ETP) describes the activities associated with the installation of the corrosion probe assembly into riser WST-RISER-016 (formerly 15B) of tank 241-AN-105. The corrosion monitoring system utilizes the technique of electrochemical noise (EN) for monitoring waste tank corrosion. Typically, EN consists of low frequency (4 Hz) and small amplitude signals that are spontaneously generated by electrochemical reactions occurring at corroding or other surfaces. EN analysis is well suited for monitoring and identifying the onset of localized corrosion, and for measuring uniform corrosion rates. A typical EN based corrosion-monitoring system measures instantaneous fluctuations in corrosion current and potential between three nominally identical electrodes of the material of interest immersed in the environment of interest. Time-dependent fluctuations in corrosion current are described by electrochemical current noise, and time-dependent fluctuations of corrosion potential are described by electrochemical noise. The corrosion monitoring system is designed to detect the onset of localized corrosion phenomena if tank conditions should change to allow these phenomena to occur. In addition to the EN technique, the system also facilitates the use of the Linear Polarization Resistance (LPR) technique to collect uniform corrosion rate information. LPR measures the linearity at the origin of the polarization curve for overvoltages up to a few millivolts away from the rest potential or natural corrosion potential. The slope of the current vs. voltage plot gives information on uniform corrosion rates.

  13. TREATMENT TANK CORROSION STUDIES FOR THE ENHANCED CHEMICAL CLEANING PROCESS

    SciTech Connect

    Wiersma, B.

    2011-08-24

    Radioactive waste is stored in high level waste tanks on the Savannah River Site (SRS). Savannah River Remediation (SRR) is aggressively seeking to close the non-compliant Type I and II waste tanks. The removal of sludge (i.e., metal oxide) heels from the tank is the final stage in the waste removal process. The Enhanced Chemical Cleaning (ECC) process is being developed and investigated by SRR to aid in Savannah River Site (SRS) High-Level Waste (HLW) as an option for sludge heel removal. Corrosion rate data for carbon steel exposed to the ECC treatment tank environment was obtained to evaluate the degree of corrosion that occurs. These tests were also designed to determine the effect of various environmental variables such as temperature, agitation and sludge slurry type on the corrosion behavior of carbon steel. Coupon tests were performed to estimate the corrosion rate during the ECC process, as well as determine any susceptibility to localized corrosion. Electrochemical studies were performed to develop a better understanding of the corrosion mechanism. The tests were performed in 1 wt.% and 2.5 wt.% oxalic acid with HM and PUREX sludge simulants. The following results and conclusions were made based on this testing: (1) In 1 wt.% oxalic acid with a sludge simulant, carbon steel corroded at a rate of less than 25 mpy within the temperature and agitation levels of the test. No susceptibility to localized corrosion was observed. (2) In 2.5 wt.% oxalic acid with a sludge simulant, the carbon steel corrosion rates ranged between 15 and 88 mpy. The most severe corrosion was observed at 75 C in the HM/2.5 wt.% oxalic acid simulant. Pitting and general corrosion increased with the agitation level at this condition. No pitting and lower general corrosion rates were observed with the PUREX/2.5 wt.% oxalic acid simulant. The electrochemical and coupon tests both indicated that carbon steel is more susceptible to localized corrosion in the HM/oxalic acid environment than

  14. Inhibition of heavy metal ion corrosion on aluminum in fresh water cooling systems using propylene glycol anti-freeze

    SciTech Connect

    Hack, H.P.; Corbett, R.; Krantz, B.

    1998-12-31

    Electronics cooling and environmental control systems are required in enclosed manned spaces such as the inside of spacecraft or submersibles. Because egress from such spaces may not be possible in a short time frame, coolant leaks must have minimum toxicity. For this reason, propylene glycol coolants are preferred over the traditional ethylene glycol coolants. Corrosion inhibitor formulations are well developed for ethylene glycol coolants, but there is concern that the inhibitor suite for propylene glycol systems may not be as mature. In particular, coolant systems with a mixture of aluminum and copper can develop heavy metal ion corrosion of the aluminum due to precipitation of copper ions from solution onto the aluminum. This type of accelerated corrosion of aluminum does not require electrical contact with copper, as is the case for galvanic corrosion, nor is significant coolant conductivity required for corrosion to occur. This paper presents a study of the ability of a commercial inhibited propylene glycol coolant to prevent heavy metal ion corrosion of aluminum when copper is also present in the coolant system. The inhibited propylene glycol`s performance is compared to that of reagent propylene glycol without inhibitors, a mature ethylene glycol inhibited coolant, and to tap water. The inhibitor suite in the inhibited propylene glycol was found to be as effective in controlling heavy metal ion corrosion as that of the inhibited ethylene glycol coolant, while uninhibited reagent propylene glycol was ineffective in controlling heavy metal ion corrosion.

  15. Corrosion in lithium-stainless steel thermal-convection systems

    SciTech Connect

    Tortorelli, P.F.; DeVan, J.H.; Selle, J.E.

    1980-01-01

    The corrosion of types 304L and 316 austenitic stainless steel by flowing lithium was studied in thermal-convection loops operated at 500 to 650/sup 0/C. Both weight and compositional changes were measured on specimens distributed throughout each loop and were combined with metallographic examinations to evaluate the corrosion processes. The corrosion rate and mass transfer characteristics did not significantly differ between the two austenitic stainless steels. Addition of 500 or 1700 wt ppM N to purified lithium did not increase the dissolution rate or change the attack mode of type 316 stainless steel. Adding 5 wt % Al to the lithium reduced the weight loss of this steel by a factor of 5 relative to a pure lithium-thermal-convection loop.

  16. Aging of distribution and other lifeline systems due to corrosion

    SciTech Connect

    Isenberg, J. )

    1993-05-01

    Statistics derived from public works maintenance records for buried steel and cast iron pipelines indicate that aging may be seen in increasing rates of repairs. Maintenance increases with age due to cumulative traffic loads, ground settlement and, among the most important causes, corrosion. The tendency for repair rates gradually to increase and the opposing effects of corrosion control and planned replacement are punctuated by the rapid rise in leakage and required maintenance in the aftermath of an earthquake. These data were uncovered as a byproduct of studying five western US earthquakes in which performance of steel pipelines under seismic conditions and under normal operating conditions appear to be correlated. Evidence also points to temporary and, sometimes, to permanent increase in the rate of leakage and failure in the aftermath of an earthquake. The underlying cause of this correlation is thinning of pipe walls due to corrosion, which is facilitated by stray current and conductive soil. 6 refs., 4 figs., 1 tab.

  17. A Nationwide Population-Based Study of Corrosive Ingestion in Taiwan: Incidence, Gender Differences, and Mortality

    PubMed Central

    Chen, Chuan-Mei; Chung, Yueh-Chin; Tsai, Li-Hung; Tung, Yi-Chen; Lee, Horng-Mo; Lin, Mei-Ling; Liu, Hsin-Li; Tang, Woung-Ru

    2016-01-01

    Corrosive injury results from the intake of corrosive-acid-based chemicals. However, this phenomenon is limited to a small number of cases and cannot be extrapolated to the epidemiology of corrosive injuries in actual situations. This study focuses on the annual incidence of corrosive injury and its connection to gender, risk factors, and in-hospital mortality. All patients with corrosive injury (ICD-9 947.0–947.3) were identified using a nationwide inpatient sample from 1996 until 2010. Chi-squared tests and multivariate logistic regression were used to examine risk factors of gender differences and in-hospital mortality of corrosive injury. Young adults comprised the majority of patients (71.2%), and mean age was 44.6 ± 20.9 years. Women showed a higher incidence rate of corrosive injuries, age, suicide, psychiatric disorder, and systemic complications compared with men (p < 0.001). The present study demonstrated that age (OR = 10.93; 95% CI 5.37–22.27), systemic complications (OR = 5.43; 95% CI 4.61–6.41), malignant neoplasms (OR = 2.23; 95% CI 1.37–3.62), gastrointestinal complications (OR = 2.02; 95% CI 1.63–2.51), chronic disease (OR = 1.30; 95% CI 1.08–1.56), and suicide (OR = 1.23; 95% CI 1.05–1.44) were strongly associated with in-hospital mortality. Educational programs may be helpful for reducing the incidence of ingestion of corrosive chemicals. PMID:26819610

  18. Characterization of microfouling and corrosive bacterial community of a firewater distribution system.

    PubMed

    Palaniappan, Balamurugan; Toleti, Subba Rao

    2016-04-01

    This investigation provides generic information on the culturable corrosive and the microfouling bacterial community in a firewater distribution system that uses freshwater. Conventional microbiological methods were used for the selective isolation of the major microfouling bacteria. The isolates were characterized by 16S rRNA gene sequencing and the biofilm as well as the corrosion characteristics of the isolates were evaluated. Pseudomonas aeruginosa and Bacillus cereus were predominantly observed in all the samples analysed. Denaturing gradient gel electrophoresis (DGGE) was carried out for the various samples of firewater system (FWS) and the high intensity bands were sequenced to identify the predominant bacteria. Bacterial groups such as Cyanobacteria, Proteobacteria, Actinobacteria, Bacteroidetes and Firmicutes were identified. Biofilm thickness was recorded using confocal scanning laser microscopy (CSLM). This was the first study to report Lysinibacillus fusiformis in a firewater system and its role in iron corrosion. Sulphidogenic bacteria Tissierella sp. and Clostridium bifermentans generated sulphides in the range of 400-900 ppm. Significant corrosion rates of carbon steel (CS) coupons were observed up to 4.3 mpy. C. bifermentans induced more localized corrosion in CS with a pit diameter of 50 μm. Overall, the data on the characterization of the fouling bacteria, their biofilm forming potential and subsequent metal deterioration studies supported in designing an effective water treatment program. PMID:26467696

  19. Design of multi-function Hanford tank corrosion monitoring system

    SciTech Connect

    EDGEMON, G.L.

    1999-04-01

    A multi-fiction corrosion monitoring system has been designed for installation into DST 241-AN-105 at the Hanford Site in fiscal year 1999. The 241-AN-105 system is the third-generation corrosion monitoring system described by TTP RLO-8-WT-21. Improvements and upgrades from the second-generation system (installed in 241-AN-102) that have been incorporated into the third-generation system include: Gasket seating surfaces utilize O-rings instead of a washer type gasket for improved seal; Probe design contains an equally spaced array of 22 thermocouples; Probe design contains an adjustable verification thermocouple; Probe design contains three ports for pressure/gas sampling; Probe design contains one set of strain gauges to monitor probe flexure if flexure occurs; Probe utilizes an adjustable collar to allow depth adjustment of probe during installation; System is capable of periodically conducting LPR scans; System is housed in a climate controlled enclosure adjacent to the riser containing the probe; System uses wireless Ethernet links to send data to Hanford Local Area Network; System uses commercial remote access software to allow remote command and control; and Above ground wiring uses driven shields to reduce external electrostatic noise in the data. These new design features have transformed what was primarily a second-generation corrosion monitoring system into a multi-function tank monitoring system that adds a great deal of functionality to the probe, provides for a better understanding of the relationship between corrosion and other tank operating parameters, and optimizes the use of the riser that houses the probe in the tank.

  20. Technological aspects of corrosion control in metallic systems

    NASA Astrophysics Data System (ADS)

    Taylor, Matthew Logan

    Three corrosion control technologies were investigated, including the effect of nitrogen on the passivity of chromium in sulfate solutions, possible issues associated with the use of amines in steam turbine environments and the microstructure of naval advanced amorphous coatings. Nitrogen (N) is a minor alloying element commonly used to increase the strength of steels by stabilizing the austenite phase. Physical vapor deposited chromium + nitrogen (0, 6.8 and 8.9 at.%N) coatings were investigated as a model system, to test the model. Because Cr passive films have been observed to be generally n-type semiconductors, an impedance function containing a n-type Faradaic impedance was constructed and optimized to electrochemical impedance spectra for the model system at pH 4,7 and 10 1M sulfate solution at 30°C. An apparent deviation from theory was observed, however. The n-type model predicted steady state currents which were independent of potential, while the observed current densities had a positive correlation with potential. Mott-Schottky analysis revealed that the test potentials were within the n-p transition and p-type potential range, which resolves the apparent deviation. Despite this difficulty, however, the impedance model produced reasonably accurate results, calculating current densities to within one order of magnitude of the measured steady state currents where anodic currents were available and passive film thicknesses on the order of 1-2 nm. Various amines are commonly used to inhibit corrosion in thermal power generation systems, including steam turbines, by increasing the pH. However, during the shutdown phase of the power plant, it is possible for these inhibitors to concentrate and cause corrosion of the turbine rotor. The effect of two ammine inhibitors (monoethanolamine and dimethylamine) on the passivity of ASTM A470/471 steel is investigated in a simulated turbine environment at pH 7, and temperatures of 95°C and at 175°C. Potentiodynamic

  1. Corrosion and degradation studies utilizing X-ray photoelectron spectroscopy

    NASA Astrophysics Data System (ADS)

    Hixson, Holly Gwyndolen

    1997-08-01

    This dissertation involves studies of corrosion behavior at the surface of various metal samples, as well as the degradation of wool fibers obtained from the Star-Spangled Banner. Molybdenum metal and iron-zinc alloys were examined under corrosive conditions, and the degradation of the wool fibers was studied. The behavior of a polished molybdenum metal surface upon exposure to both aerated and deaerated water and 1.0 M NaCl solution was studied by X-ray Photoelectron Spectroscopy (XPS). Exposure to deaerated water and NaCl failed to produce oxidation of the metal surfaces, but exposing the polished metal surface to aerated water produced significant oxidation. Metal surfaces cleaned by argon-ion etching were found to be inert to oxidation by aerated water. The etching process also appears to passivate the metal surface. The behavior of molybdenum metal in 0.5 M Hsb2SOsb4 treated at various potentials has been studied using core and valence band XPS. The study indicates that Mosp{IV} and Mosp{VI} (including possibly Mosp{V} in some cases) were formed as the potential of the system was increased within the active range of molybdenum. The corrosive behavior of iron-zinc alloys that have been electroplated on plain steel in both aerated and deaerated quadruply-distilled water has been studied using XPS. Several different iron-zinc alloys were electroplated for comparative purposes: an iron-rich alloy, a zinc-rich alloy, and an alloy of similar iron and zinc composition. Treatment in aerated water produces oxidation for the iron-rich and similar composition alloys, but the oxide is reduced for the zinc-rich alloy. Degradation of the fibers in the original Star-Spangled Banner has been monitored using XPS and Scanning Electron Microscopy (SEM). Comparison of white and red wool fibers and linen fibers from the flag with new, mechanically-abraded, and chemically-treated white, red, and linen fibers, respectively, was performed in an attempt to determine the fibers' levels

  2. Factors affecting the corrosion rates of ceramics in coal combustion systems

    SciTech Connect

    Hurley, J.P.

    1995-08-01

    The concentrations of approximately a dozen elements in the products of coal combustion affect the corrosion rates of ceramics used to construct the combustion system. The elements, including H, O, Na, Mg, Al, Si, P, S, Cl, K, Ca, and Fe, affect corrosion rates in three ways: as primary corrodants of the materials, as secondary corrodants that affect the activities of the primary corrodants, and by affecting the mass transport rate of the primary corrodants. A full factorial study of corrosion rates performed by varying the concentrations of these elements would involve X{sup n} tests, where X is the number of variations of each element and n is the number of different elements. For three variations (low, medium, and high concentrations) of each of 12 elements, the number of tests is 531,441 for a single temperature and pressure condition. The numbers can be reduced with the use of a fractional factorial test matrix, but the most effective way to perform corrosion tests is to base them on realistic system conditions. In this paper, the effects of the composition and physical state of the products of coal combustion on ceramic corrosion rates are given along with suggestions of appropriate test conditions for specific system components.

  3. Twelve Year Study of Underground Corrosion of Activated Metals

    SciTech Connect

    M. Kay Adler Flitton; Timothy S. Yoder

    2012-03-01

    The subsurface radioactive disposal facility located at the U.S. Department of Energy’s Idaho site contains neutron-activated metals from non-fuel nuclear-reactor-core components. A long-term corrosion study is being conducted to obtain site-specific corrosion rates to support efforts to more accurately estimate the transfer of activated elements in an arid vadose zone environment. The study uses non-radioactive metal coupons representing the prominent neutron-activated material buried at the disposal location, namely, two types of stainless steels, welded stainless steel, welded nickel-chromium steel alloy, zirconium alloy, beryllium, and aluminum. Additionally, carbon steel (the material used in cask disposal liners and other disposal containers) and duplex stainless steel (high-integrity containers) are also included in the study. This paper briefly describes the test program and presents the corrosion rate results through twelve years of underground exposure.

  4. Hydrofluoric Acid Corrosion Study of High-Alloy Materials

    SciTech Connect

    Osborne, P.E.

    2002-09-11

    proven to have a finite life due to failure, most often at the bellows flange ring. It was discovered that the entire bellows assembly was not all alloy 600 but that alloy 600 bellows had been welded to a stainless steel alloy 316 (SS-316) flange ring. A previous study documents and addresses this problem.1 The fabricators of the valves immediately corrected the problem and began fabricating all wetted parts of the bellows assembly from alloy 600. At the same time, the fabricators began to make alloy C-276 valve bodies and stem tips available for sale. This material is known to be superior to the alloy 400 valve bodies and stem tips of the standard UG valves that had already been installed in the CP. A decision was made to purchase alloy C-276 bodies and stem tips and to change out those alloy 400 components that had already been installed. Due to the enormity of this task (both in terms of time and money), it was desirable to determine the longevity of alloy C-276 vs alloy 400 components in a side-by-side comparison. Also of interest was the question of how long the new (all-alloy 600) bellows would last in comparison with the original alloy 600/SS-316 bellows. A basic HF corrosion test was proposed to compare corrosion rates of several high-alloy materials. Because much of the alloy 400 in the system had been gold plated, some gold-plated alloy 400 coupons were included. Due to time and funding limitations, actual CP variables such as temperature and pressure were not duplicated. Instead, a simple partial-immersion test at ambient temperature was conducted. The purpose of this test was to gain information on the rate of corrosion of different alloys in the CP and to attempt to derive some idea of their expected lifetimes in the operating environment.

  5. Development of a corrosion inhibition model. 1: Laboratory studies

    SciTech Connect

    Hausler, R.H.; Martin, T.G.; Stegmann, D.W.; Ward, M.B.

    1999-11-01

    The production of a CO{sub 2} flood in the Oklahoma panhandle led to severe corrosion of the carbon steel production tubing and casing. Traditional approaches to chemical corrosion inhibition were unsuccessful. A laboratory study was initiated to determine first the best corrosion inhibitor, and second the optimum effective inhibitor concentration in the produced fluids as a function of the production rate, CO{sub 2} partial pressure, and water to oil ratio. The tool used was the high speed autoclave test (HSACT) discussed in earlier publications. Statistical experimental designs were used to study the three major parameters. The results were expressed in terms of the inhibitor concentration necessary to achieve a desired corrosion rate (for example 1 mpy), and presented either in the form of response surfaces or linear multiple regression equations. While it was generally known that higher fluid velocities require a higher inhibitor concentration for equal target corrosion rates, it was less well appreciated that the CO{sub 2} partial pressure also has a significant effect on the effective inhibitor concentration. The model as represented either by the response surface or the predictive equations is both inhibitor and field specific.

  6. Materials studies for preventing corrosion in condensing environments

    SciTech Connect

    Kukacka, L.E.; Sugama, T. )

    1991-10-01

    The objective of this project is to determine the fundamental interfacial requirements for low-cost, organic and inorganic materials resistive to corrosion in condensing furnace exhausts. This research effort is being focused to provide information regarding corrosion resistance, heat transfer, material cost, fabrication method and cost, and product reliability since all are important in the final design and production of a heat exchanger. Results to date indicate that organic and inorganic-type polymer coating systems applied to low cost metals such as mild steel and aluminum provide good corrosion protection. The thermal stability of these polymers plus the identification of the interfacial requirements needed to utilize them with reactive filler materials should also make their use as bulk composites feasible.

  7. PERFORMACE OF MULTI-PROBE CORROSION MONITORING SYSTEMS AT THE HANFORD SITE

    SciTech Connect

    CAROTHERS KD; BOOMER KD; ANDA VS; DAHL MM; EDGEMON GL

    2010-01-14

    Between 2007 and 2009, several different multi-probe corrosion monitoring systems were designed and installed in high-level nuclear waste tanks at the U.S. Department of Energy's Hanford Site in WaShington State. The probe systems are being monitored to ensure waste tanks operate in regions that minimize localized corrosion (i.e., pitting) and stress corrosion cracking. The corrosion monitoring systems have been installed in wastes with different chemistry types. An ongoing effort during the same time period has generated non-radioactive simulants that are tested in the laboratory to establish baseline corrosion monitoring system performance and characterize data to allow interpretation of readings from the multiple corrosion monitoring systems. Data collection from these monitoring systems has reached the point where the results allow comparison with the laboratory testing. This paper presents analytical results from the corrosion monitoring system development program.

  8. A study of the effects of phosphates on copper corrosion in drinking water: Copper release, electrochemical, and surface analysis approach

    NASA Astrophysics Data System (ADS)

    Kang, Young C.

    The following work is the study to evaluate the impact of corrosion inhibitors on the copper metal in drinking water and to investigate the corrosion mechanism in the presence and absence of inhibitors. Electrochemical experiments were conducted to understand the effect of specific corrosion inhibitors in synthetic drinking water which was prepared with controlled specific water quality parameters. Water chemistry was studied by Inductively Coupled Plasma--Atomic Emission Spectroscopy (ICP--AES) to investigate the copper leaching rate with time. Surface morphology, crystallinity of corrosion products, copper oxidation status, and surface composition were characterized by various solid surface analysis methods, such as Scanning Electron Microscopy/Energy--Dispersive Spectrometry (SEM/EDS), Grazing-Incidence-angle X-ray Diffraction (GIXRD), X-ray Photoelectron Spectroscopy (XPS), and Time-of-Flight Secondary Ions Mass Spectrometry (ToF-SIMS). The purpose of the first set of experiments was to test various electrochemical techniques for copper corrosion for short term before studying a long term loop system. Surface analysis techniques were carried out to identify and study the corrosion products that form on the fresh copper metal surface when copper coupons were exposed to test solutions for 2 days of experiments time. The second phase of experiments was conducted with a copper pipe loop system in a synthetic tap water over an extended period of time, i.e., 4 months. Copper release and electrochemically measured corrosion activity profiles were monitored carefully with and without corrosion inhibitor, polyphosphate. A correlation between the copper released into the solution and the electrochemically measured corrosion activities was also attempted. To investigate corrosion products on the copper pipe samples, various surface analysis techniques were applied in this study. Especially, static mass spectra acquisition and element distribution mapping were carried out

  9. Corrosion of carbon steel by bacteria from North Sea offshore seawater injection systems: laboratory investigation.

    PubMed

    Stipanicev, Marko; Turcu, Florin; Esnault, Loïc; Rosas, Omar; Basseguy, Régine; Sztyler, Magdalena; Beech, Iwona B

    2014-06-01

    Influence of sulfidogenic bacteria, from a North Sea seawater injection system, on the corrosion of S235JR carbon steel was studied in a flow bioreactor; operating anaerobically for 100days with either inoculated or filtrated seawater. Deposits formed on steel placed in reactors contained magnesium and calcium minerals plus iron sulfide. The dominant biofilm-forming organism was an anaerobic bacterium, genus Caminicella, known to produce hydrogen sulfide and carbon dioxide. Open Circuit Potentials (OCP) of steel in the reactors was, for nearly the entire test duration, in the range -800corrosion rate, expressed as 1/(Rp/Ω), was lower in the inoculated seawater though they varied significantly on both reactors. Initial and final corrosion rates were virtually identical, namely initial 1/(Rp/Ω)=2×10(-6)±5×10(-7) and final 1/(Rp/Ω)=1.1×10(-5)±2.5×10(-6). Measured data, including electrochemical noise transients and statistical parameters (0.0545), suggested pitting on steel samples within the inoculated environment. However, the actual degree of corrosion could neither be directly correlated with the electrochemical data and nor with the steel corrosion in the filtrated seawater environment. Further laboratory tests are thought to clarify the noticed apparent discrepancies. PMID:24169516

  10. Research needs for corrosion control and prevention in energy conservation systems

    SciTech Connect

    Brooman, E.W.; Hurwitch, J.W.

    1985-06-01

    A group of 28 electrochemists, materials scientists and corrosion engineers was brought together to determine if the government could have a role as a focal point for corrosion R and D, discuss opportunities in fundamental research and solving corrosion problems, and develop a research agenda. Participants from government, industry and academia assembled into four technical discussion groups: localized corrosion, general corrosion, high temperature corrosion, and corrosion control and prevention. Research needs were identified, discussed, then assigned a figure of merit. Some 44 corrosion control and prevention topics were identified as having a high priority for consideration for funding. Another 35 topics were identified as having a medium priority for funding. When classified according to corrosion phenomenon, the areas which should receive the most attention are molten salt attack, crevice corrosion, stress-corrosion cracking, erosion-corrosion, pitting attack, intergranular attack and corrosion fatigue. When classified according to the sector or system involved, those which should receive the most attention are chemical processes, transportation, buildings and structures, electric power generation, and batteries and fuel cells.

  11. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, filters, turbines, and other components in integrated coal gasification combined cycle system must withstand demanding conditions of high temperatures and pressure differentials. Under the highly sulfiding conditions of the high temperature coal gas, the performance of components degrade significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. A review of the literature indicates that the corrosion reaction is the competition between oxidation and sulfidation reactions. The Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers.

  12. Antimony tartrate corrosion inhibitive composition for coolant systems

    SciTech Connect

    Payerle, N.E.

    1987-08-11

    An automobile coolant concentrate is described comprising (a) a liquid polyhydric alcohol chosen from the group consisting of ethylene glycol, propylene glycol, diethylene glycol and mixtures thereof, and (b) corrosion inhibitors in a corrosion inhibitory amount with respect to corrosion of lead-containing solders, the corrosion inhibitors comprising (i) an alkali metal antimony tartrate, and (ii) an azole compound.

  13. Corrosion Studies of 2195 Al-Li Alloy and 2219 Al Alloy with Differing Surface Treatments

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Mendrek, M. J.

    1998-01-01

    Corrosion studies of 2195 Al-Li and 2219 Al alloys have been conducted using the scanning reference electrode technique (SRET) and the polarization resistance (PR) technique. The SRET was used to study corrosion mechanisms, while corrosion rate measurements were studied with the PR technique. Plates of Al203 blasted, soda blasted and conversion coated 2219 Al were coated with Deft primer and the corrosion rates studied with the EIS technique. Results from all of these studies are presented.

  14. The effect of corrosion inhibitors on microbial communities associated with corrosion in a model flow cell system.

    PubMed

    Duncan, Kathleen E; Perez-Ibarra, Beatriz Monica; Jenneman, Gary; Harris, Jennifer Busch; Webb, Robert; Sublette, Kerry

    2014-01-01

    A model flow cell system was designed to investigate pitting corrosion in pipelines associated with microbial communities. A microbial inoculum producing copious amounts of H₂S was enriched from an oil pipeline biofilm sample. Reservoirs containing a nutrient solution and the microbial inoculum were pumped continuously through six flow cells containing mild steel corrosion coupons. Two cells received corrosion inhibitor "A", two received corrosion inhibitor "B", and two ("untreated") received no additional chemicals. Coupons were removed after 1 month and analyzed for corrosion profiles and biofilm microbial communities. Coupons from replicate cells showed a high degree of similarity in pitting parameters and in microbial community profiles, as determined by 16S rRNA gene sequence libraries but differed with treatment regimen, suggesting that the corrosion inhibitors differentially affected microbial species. Viable microbial biomass values were more than 10-fold higher for coupons from flow cells treated with corrosion inhibitors than for coupons from untreated flow cells. The total number of pits >10 mils diameter and maximum pitting rate were significantly correlated with each other and the total number of pits with the estimated abundance of sequences classified as Desulfomicrobium. The maximum pitting rate was significantly correlated with the sum of the estimated abundance of Desulfomicrobium plus Clostridiales, and with the sum of the estimated abundance of Desulfomicrobium plus Betaproteobacteria. The lack of significant correlation with the estimated abundance of Deltaproteobacteria suggests not all Deltaproteobacteria species contribute equally to microbiologically influenced corrosion (MIC) and that it is not sufficient to target one bacterial group when monitoring for MIC. PMID:23636692

  15. Laboratory stress corrosion cracking studies in polythionic acid

    SciTech Connect

    Baylor, V.B.; Newsome, J.F.

    1984-08-01

    Stress corrosion cracking caused by polythionic acid and/or chlorides is a problem in coal liquefaction pilot plants. This problem is also common in refineries and has been the subject of extensive research. This study examines (1) the relationship of the ASTM standard ferric sulfate-sulfuric acid test for determining sensitization to resistance to polythionic stress corrosion cracking, (2) the cracking resistance of higher-alloy Fe-Ni-Cr materials in addition to the common austenitic stainless steels, and (3) the effect of chloride concentrations up to 1% in polythionic acid solutions on cracking behavior. We found that the ferric sulfate-sulfuric acid test can be used as an acceptance test for materials resistant to polythionic acid stress corrosion cracking because of its severity. The more highly alloyed materials were more resistant to sensitization than most of the austenitic stainless steels and were virtually unattacked in polythionic acid solutions containing up to 1% chloride. Chloride increased the corrosion rate and caused localized pitting, but it did not affect significantly the number of failures or the failure mode.

  16. Corrosion studies in molten calcium chloride with chlorine

    SciTech Connect

    McLaughlin, D.F. . Science and Technology Center); Sessions, C.E.; Marra, J.E. )

    1990-01-01

    This study is aimed at testing new materials for use in molten salt processing of plutonium. Because of the high corrosiveness of chlorine, present materials have a high rate of failure. Materials less subject to corrosion are needed to minimize costs resulting from rapid failure of sparge tubes, stirring apparatus, and crucibles; to reduce the quantity of plutonium-contaminated scrap; and to improve the purity of the plutonium product. The processing environment of molten CaCl{sub 2}--CaO salts, molten plutonium, and chlorine-oxygen gas at temperatures from 750{degree} to 900{degree} is extremely severe. Materials with resistance to both corrosion and mechanical failure are desired. Also, the incorporation of corrosion products into the final plutonium product cannot exceed the allowable impurity limits. We require materials for crucibles, sparge tubes, stirrers, and containment and pull cans. Four metallic and two ceramics materials were tested. The metallic materials were Inconel-601, Inconel-617, tantalum, and tungsten. Silicon nitride and magnesium oxide were the ceramics tested.

  17. Biochemical Contributions to Corrosion of Carbon Steel and Alloy 22 in a Continual Flow System

    SciTech Connect

    Horn, J.; Martin, S.; Masterson, B.; Lian, T.

    1998-12-03

    Microbiologically influenced corrosion (MIC) may decrease the functional lifetime of nuclear waste packaging materials in the potential geologic repository at Yucca Mountain (YM), Nevada. Biochemical contributions to corrosion of package materials are being determined in reactors containing crushed repository-site rock with the endogenous microbial community, and candidate waste package materials. These systems are being continually supplied with simulated ground water. Periodically, bulk chemistries are analyzed on the system outflow, and surfacial chemistries are assessed on withdrawn material coupons. Both Fe and Mn dissolved from C1020 coupons under conditions that included the presence of YM microorganisms. Insoluble corrosion products remained in a reduced state at the coupon surface, indicating at least a localized anoxic condition; soluble reduced Mn and Fe were also detected in solution, while precipitated and spalled products were oxidized. Alloy 22 surfaces showed a layer of chrome oxide, almost certainly in the Cr(III) oxidation state, on microcosm-exposed coupons, while no soluble chrome was detected in solution. The results of these studies will be compared to identical testing on systems containing sterilized rock to generate, and ultimately predict, microbial contributions to waste package corrosion chemistries.

  18. Characterization of biofilm and corrosion of cast iron pipes in drinking water distribution system with UV/Cl2 disinfection.

    PubMed

    Zhu, Ying; Wang, Haibo; Li, Xiaoxiao; Hu, Chun; Yang, Min; Qu, Jiuhui

    2014-09-01

    The effect of UV/Cl2 disinfection on the biofilm and corrosion of cast iron pipes in drinking water distribution system were studied using annular reactors (ARs). Passivation occurred more rapidly in the AR with UV/Cl2 than in the one with Cl2 alone, decreasing iron release for higher corrosivity of water. Based on functional gene, pyrosequencing assays and principal component analysis, UV disinfection not only reduced the required initial chlorine dose, but also enhanced denitrifying functional bacteria advantage in the biofilm of corrosion scales. The nitrate-reducing bacteria (NRB) Dechloromonas exhibited the greatest corrosion inhibition by inducing the redox cycling of iron to enhance the precipitation of iron oxides and formation of Fe3O4 in the AR with UV/Cl2, while the rhizobia Bradyrhizobium and Rhizobium, and the NRB Sphingomonas, Brucella producing siderophores had weaker corrosion-inhibition effect by capturing iron in the AR with Cl2. These results indicated that the microbial redox cycling of iron was possibly responsible for higher corrosion inhibition and lower effect of water Larson-Skold Index (LI) changes on corrosion. This finding could be applied toward the control of water quality in drinking water distribution systems. PMID:24859195

  19. How Dangerous Can Localized Corrosion Be? An Experiment that Studies Its Effects.

    ERIC Educational Resources Information Center

    Celdran, R.; Gonzalo, P.

    1988-01-01

    Considers three common cases of localized corrosion of metals: pitting, crevice, and stress corrosion. Provides experimental methods for studying all three methods. Includes a discussion of expected results. (ML)

  20. Process Test Plan for 4TH Generation Hanford Corrosion Monitoring System

    SciTech Connect

    NORMAN, E.C.

    2000-06-20

    Instrumentation and cabinets for the 241-AN-107 and 241-AN-102 corrosion monitoring systems will be upgraded in FY 2000. The bulk of the field work involved in this task will involve placement of the corrosion monitoring data collection hardware closer to the risers that house the existing corrosion probes. This will be accomplished by placing a new climate controlled cabinet by the risers containing corrosion probes on these two tanks (one cabinet per tank). Once installed the systems will feed data back to a centralized corrosion monitoring station in the 241-AN-271 instrument building. The upgraded systems will be operated under the bounds of this Process Test Plan (PTP) for six principle reasons. These reasons were established prior to installing the original systems in 1997 (241-AN-107) and 1998 (241-AN-102). They are as follows: (1) Acquire corrosion data on the waste in 241-AN-107 and 241-AN-102. (2) Provide supporting data to the site's Integrity Assessment program. (3) Demonstrate that corrosion monitoring by evaluation of electrochemical noise data is possible in waste tank systems, particularly with regard to the detection of general corrosion and (if present) pitting and stress corrosion cracking. (4) Demonstrate the durability of the design of the corrosion monitoring equipment. (5) Extend tank life and reduce annual operations cost. (6) Provide basis to control corrosion in double shell tanks though the use of direct corrosion monitoring rather than waste sampling and analysis. The designs of the existing corrosion probes in 241-AN-107 and 241-AN-102 were reviewed and documented prior to the original installation activities in 1997 and 1998. Initial programmatic documentation for Hanford's corrosion monitoring program was also established prior to the original installation activities.

  1. Case study: Minimization of corrosion using activated sodium bromide in a medium-size cooling tower

    SciTech Connect

    Nalepa, C.J.; Moore, R.M.; Golson, G.L.; Wolfe, T.W.; Puckorius, P.R.

    1996-10-01

    The process loop cooling tower at the Albemarle Process Development Center in Baton Rouge, LA has historically used chlorine as the biocide together with industry accepted phosphorus-based corrosion/scale inhibitors. Although this regimen provided biocontrol, sludge and iron build-up was a recurring problem, especially in low-velocity, small cross-sectional areas of piping. A general clean-up of the system was performed in April, 1995. This clean-up was followed with a switch to a two-component corrosion inhibitor/dispersant package. It was decided to study alternate biocides as well at this time. Activated sodium bromide was found to be particularly effective in this tower, which operates at pH {approximately}8.4. Relative to chlorine, the use of activated sodium bromide led to a decrease in general and pitting corrosion on mild steel while maintaining prior performance on admiralty brass. The reduced corrosion appears to be due to a combination of both chemical (less attack on passivated metal surfaces) and biological factors (better control of heterotrophic and sessile bacteria). These conclusions are supported by chemical analyses, corrosion meter and coupon data, dip slides, BART (biological activity reaction test) tests, and visual observations of the tower sump and heat exchanger surfaces.

  2. Corrosion control when using passively treated abandoned mine drainage as alternative makeup water for cooling systems.

    PubMed

    Hsieh, Ming-Kai; Chien, Shih-Hsiang; Li, Heng; Monnell, Jason D; Dzombak, David A; Vidic, Radisav D

    2011-09-01

    Passively treated abandoned mine drainage (AMD) is a promising alternative to fresh water as power plant cooling water system makeup water in mining regions where such water is abundant. Passive treatment and reuse of AMD can avoid the contamination of surface water caused by discharge of abandoned mine water, which typically is acidic and contains high concentrations of metals, especially iron. The purpose of this study was to evaluate the feasibility of reusing passively treated AMD in cooling systems with respect to corrosion control through laboratory experiments and pilot-scale field testing. The results showed that, with the addition of the inhibitor mixture orthophosphate and tolyltriazole, mild steel and copper corrosion rates were reduced to acceptable levels (< 0.127 mm/y and < 0.0076 mm/y, respectively). Aluminum had pitting corrosion problems in every condition tested, while cupronickel showed that, even in the absence of any inhibitor and in the presence of the biocide monochloramine, its corrosion rate was still very low (0.018 mm/y). PMID:22073728

  3. A STUDY OF CORROSION AND STRESS CORROSION CRACKING OF CARBON STEEL NUCLEAR WASTE STORAGE TANKS

    SciTech Connect

    BOOMER, K.D.

    2007-08-21

    The Hanford reservation Tank Farms in Washington State has 177 underground storage tanks that contain approximately 50 million gallons of liquid legacy radioactive waste from cold war plutonium production. These tanks will continue to store waste until it is treated and disposed. These nuclear wastes were converted to highly alkaline pH wastes to protect the carbon steel storage tanks from corrosion. However, the carbon steel is still susceptible to localized corrosion and stress corrosion cracking. The waste chemistry varies from tank to tank, and contains various combinations of hydroxide, nitrate, nitrite, chloride, carbonate, aluminate and other species. The effect of each of these species and any synergistic effects on localized corrosion and stress corrosion cracking of carbon steel have been investigated with electrochemical polarization, slow strain rate, and crack growth rate testing. The effect of solution chemistry, pH, temperature and applied potential are all considered and their role in the corrosion behavior will be discussed.

  4. Electrochemical noise measurements of sustained microbially influenced pitting corrosion in a laboratory flow loop system.

    SciTech Connect

    Lin, Y. J.

    1999-01-13

    Because of the chaotic nature of the corrosion process and the complexity of the electrochemical noise signals that are generated, there is no generally accepted method of measuring and interpreting these signals that allows the consistent detection and identification of sustained localized pitting (SLP) as compared to general corrosion. We have reexamined electrochemical noise analysis (ENA) of localized corrosion using different hardware, signal collection, and signal processing designs than those used in conventional ENA techniques. The new data acquisition system was designed to identify and monitor the progress of SLP by analyzing the power spectral density (PSD) of the trend of the corrosion current noise level (CNL) and potential noise level (PNL). Each CNL and PNL data point was calculated from the root-mean- square value of the ac components of current and potential fluctuation signals, which were measured simultaneously during a short time period. The PSD analysis results consistently demonstrated that the trends of PNL and CNL contain information that can be used to differentiate between SLP and general corrosion mechanisms. The degree of linear slope in the low-frequency portion of the PSD analysis was correlated with the SLP process. Laboratory metal coupons as well as commercial corrosion probes were tested to ensure the reproducibility and consistency of the results. The on-line monitoring capability of this new ENA method was evaluated in a bench-scale flow-loop system, which simulated microbially influenced corrosion (MIC) activity. The conditions in the test flow-loop system were controlled by the addition of microbes and different substrates to favor accelerated corrosion. The ENA results demonstrated that this in-situ corrosion monitoring system could effectively identify SLP corrosion associated with MIC, compared to a more uniform general corrosion mechanism. A reduction in SLP activity could be clearly detected by the ENA monitoring system

  5. Corrosion cast study of the canine hepatic veins.

    PubMed

    Uršič, M; Vrecl, M; Fazarinc, G

    2014-11-01

    This study presents a detailed description of the distribution, diameters and drainage patterns of hepatic veins on the basis of the corrosion cast analysis in 18 dogs. We classified the hepatic veins in three main groups: the right hepatic veins of the caudate process and right lateral liver lobe, the middle hepatic veins of the right medial and quadrate lobes and the left hepatic veins of both left liver lobes and the papillary process. The corrosion cast study showed that the number of the veins in the Nomina Anatomica Veterinaria and most anatomical textbooks is underestimated. The number of various-sized hepatic veins of the right liver division ranged from 3 to 5 and included 1 to 4 veins from the caudate process and 2 to 4 veins from the right lateral liver lobe. Generally, in all corrosion casts, one middle-sized vein from the right part of the right medial lobe, which emptied separately in the caudal vena cava, was established. The other vein was a large-sized vein from the remainder of the central division, which frequently joined the common left hepatic vein from the left liver lobes. The common left hepatic vein was the largest of all the aforementioned hepatic veins. PMID:25448906

  6. Electrochemical corrosion studies in low conductivity propellants

    NASA Technical Reports Server (NTRS)

    Blue, G. D.; Moran, C. M.; Distefano, S.

    1986-01-01

    The Jet Propulsion Laboratory is investigating the possibility of developing advanced electrochemical techniques as accelerated compatibility tests for metal/propellant systems which overcome the problems associated with the low conductivity of the liquid propellants (e.g., hydrazines, nitrogen tetroxide). Both DC techniques and AC electrochemical impedance spectroscopy are being evaluated. Progress has been made in experiments involving stainless steel with hydrazine and nitrogen tetroxide propellants.

  7. Electrochemical study on microbiology-related corrosion of metallic dental materials.

    PubMed

    Chang, Jui-Chung; Oshida, Yoshiki; Gregory, Richard L; Andres, Carl J; Barco, Thomas M; Brown, David T

    2003-01-01

    Microbiology-related corrosion has been noted in industry for many years. It is widely recognized that microorganisms affect the corrosion of metal and alloys immersed in aqueous environments. Under similar conditions, the effect of bacteria in the oral environment on the corrosion of dental metallic materials remains unknown. The purpose of this study is to investigate the corrosion behavior of dental metallic materials in the presence of Streptococcus mutans and its growth byproducts. Samples were commercially pure titanium (CPT), Ti-6Al-4V (TAV), Ti-Ni (TN), Co-Cr-Mo alloy (CCM), 316L stainless steel (SSL), 17Cr-4Ni PH-type stainless steel (PH), and Ni-Cr alloy (NC). Using Gamry corrosion test system, surfaces were exposed to (1) sterilized Ringer's solution as a control for (2), (2) S. mutans mixed with sterilized Ringer's solution; (3) sterilized tryptic soy broth as a control for (4), and (4) byproducts of S. mutans mixed with sterilized tryptic soy broth. Corrosion parameters (EOCP, ECORR, ICORR, etc.) were corrected for all tested samples. Averaged values of these parameters were statistically analyzed by t-test to identify significant differences. It was concluded that (1) S. mutans reduced the EOCP of CPT, TAV, TN, and SSL, and the byproducts of S. mutans reduced the EOCP of TAV, TN, SSL, and PH. (2) S. mutans increased the ICORR of PH, and byproducts of S. mutans increased the ICORR of all the samples. (3) S. mutans reduced the ECORR of CPT, TAV and TN, and the byproducts of S. mutans reduced the ECORR of TN, SSL, PH, and NC. (4) S. mutans increased the IPASS of CPT, and the byproducts of S. mutans increased the IPASS of CPT, PH, and NC. PMID:12883177

  8. Long-term corrosion study at nuclear power plant Bohunice (Slovakia)

    NASA Astrophysics Data System (ADS)

    Slugen, V.; Lipka, J.; Dekan, J.; Tóth, I.; Smieško, I.

    2010-03-01

    Steam generators of four VVER-440 units at nuclear power plants V-1 and V-2 in Jaslovske Bohunice (Slovakia) were gradually changed by new original "Bohunice" design in period 1994-1998. Corrosion processes before and after these design and material changes in Bohunice secondary circuit were studied using Mössbauer spectroscopy during last 25 years. Innovations in the feed water pipeline design as well as material composition improvements were evaluated positively. Mössbauer spectroscopy studies of phase composition of corrosion products were performed on real specimens scrapped from water pipelines or in form of filter deposits. The corrosion of new feed water pipelines system (from austenitic steel) in combination to innovated operation regimes goes dominantly to magnetite. The hematite presence is mostly on the internal surface of steam generator body and its concentration increases towards the top of the body. In the results interpretation it is necessary to consider also erosion as well as scope and type of maintenance activities. The long-term study of phase composition of corrosion products at VVER reactors is one of precondition for the safe operation over the projected NPP lifetime.

  9. Recent advances in the study of microbiologically influenced corrosion

    SciTech Connect

    Little, B.; Wagner, P.

    1993-12-31

    The study of microbiologically influenced corrosion (MIC) has progressed from phenomenological case histories to a mature interdisciplinary science including electrochemical, metallurgical, surface analytical, microbiological, biotechnological and biophysical techniques. With gene probes and microelectrodes it is now possible to measure interfacial dissolved oxygen, dissolved sulfide and pH and to further determine the microbial species responsible for the localized chemistry. Biofilms can be tailored to contain consortia of specific microorganisms and naturally occurring biofilms can be dissected into cellular and extracellular constituents. Scanning vibrating electrodes can be used to map the distribution of anodes and cathodes so that localized corrosion can be correlated with the location of microorganisms. The development of environmental scanning electron, atomic force, and laser confocal microscopy makes it possible to image cells on surfaces and to accurately determine the spatial relationship between microorganisms and corrosion. Transport of nutrients through biofilms is being modeled using techniques including optical density measurements to precisely locate the water/biofilm interface and nuclear magnetic resonance imaging to visualize flow characteristics near surfaces colonized with microorganisms. The ways in which these new techniques can be used to understand fundamental mechanisms and to discriminate critical issues of MIC will be discussed.

  10. Development of a Corrosion Sensor for AN Aircraft Vehicle Health Monitoring System

    NASA Astrophysics Data System (ADS)

    Scott, D. A.; Price, D. C.; Edwards, G. C.; Batten, A. B.; Kolmeder, J.; Muster, T. H.; Corrigan, P.; Cole, I. S.

    2010-02-01

    A Rayleigh-wave-based sensor has been developed to measure corrosion damage in aircraft. This sensor forms an important part of a corrosion monitoring system being developed for a major aircraft manufacturer. This system measures the corrosion rate at the location of its sensors, and through a model predicts the corrosion rates in nearby places on an aircraft into which no sensors can be placed. In order to calibrate this model, which yields corrosion rates rather than the accumulated effect, an absolute measure of the damage is required. In this paper the development of a surface wave sensor capable of measuring accumulated damage will be described in detail. This sensor allows the system to measure material loss due to corrosion regardless of the possible loss of historical corrosion rate data, and can provide, at any stage, a benchmark for the predictive model that would allow a good estimate of the accumulated corrosion damage in similar locations on an aircraft. This system may obviate the need for costly inspection of difficult-to-access places in aircraft, where presently the only way to check for corrosion is by periodic dismantling and reassembly.

  11. Corrosion study of a highly durable electrolyzer based on cold crucible technique for pyrochemical reprocessing of spent nuclear oxide fuel

    NASA Astrophysics Data System (ADS)

    Takeuchi, M.; Arai, Y.; Kase, T.; Nakajima, Y.

    2013-01-01

    The application of the cold crucible technique to a pyrochemical electrolyzer used in the oxide-electrowinning method, which is a method for the pyrochemical reprocessing of spent nuclear oxide fuel, is proposed as a means for improving corrosion resistance. The electrolyzer suffers from a severe corrosion environment consisting of molten salt and corrosive gas. In this study, corrosion tests for several metals in molten 2CsCl-NaCl at 923 K with purging chlorine gas were conducted under controlled material temperature conditions. The results revealed that the corrosion rates of several materials were significantly decreased by the material cooling effect. In particular, Hastelloy C-22 showed excellent corrosion resistance with a corrosion rate of just under 0.01 mm/y in both molten salt and vapor phases by controlling the material surface at 473 K. Finally, an engineering-scale crucible composed of Hastelloy C-22 was manufactured to demonstrate the basic function of the cold crucible. The cold crucible induction melting system with the new concept Hastelloy crucible showed good compatibility with respect to its heating and cooling performances.

  12. PRINCIPLES OF CORROSION AND CORROSION MONITORING

    EPA Science Inventory

    Recent amendments to the National Interim Primary Drinking Water Regulations deal with corrosion and require utilities to assess corrosion in their distribution and home plumbing systems. Problems caused by corrosion can be grouped into 3 categories: health, aesthetics and econom...

  13. Simultaneous corrosion and fouling monitoring under heat transfer in cooling water systems

    SciTech Connect

    Winters, M.A.; Stokes, P.S.N.; Nichols, H.F.

    1996-12-31

    Corrosion and fouling in cooling water systems can potentially reduce heat-transfer capability, increase maintenance costs, reduce plant availability, and contaminate process lines. Conventional monitoring systems have measured corrosion and fouling separately. Fouling monitors alone are not able to indicate real-time corrosion activity beneath surface deposits. Traditionally, corrosion information has been derived from destructive evaluation of heat exchanger tubes, weight loss coupons, and probes under nonheat flux conditions. To overcome these shortcomings, a monitoring system has been developed that measures corrosion and fouling simultaneously. By using electrochemical noise measurement technology, the system is particularly sensitive to detecting localized corrosion beneath a fouled surface, a major and frequent mode of corrosion failure in heat exchangers. Development of the system has progressed from field trials with a prototype unit to a commercially available system. This paper reports and discusses the most recent evaluation of the system at Amoco`s Corporate Research facility in Naperville, Illinois, focusing on the sensitivity of electrochemical noise measurement in detecting localized corrosion (pitting and so forth) on a heat transfer surface in a cooling water environment.

  14. Evaluating stress corrosion and corrosion aspects in supercritical water oxidation systems for the destruction of hazardous waste

    SciTech Connect

    Mitton, D.B.; Zhang, S.H.; Hautanen, K.E.; Cline, J.A.; Han, E.H.; Latanision, R.M.

    1997-08-01

    There is, currently, simultaneous public resistance to traditional waste handling procedures and a compelling need to destroy both military and civilian hazardous waste. Supercritical water oxidation (SCWO) is one developing technology particularly appropriate for treating a broad range of dilute aqueous organic wastes. Above its critical point (374 C and 221 atm) water is a low density fluid possessing properties intermediate between those of a liquid and a gas, and solvation characteristics more typical of a low polarity organic than water. Although this is a promising technology, a critical issue in its development will be the ability to overcome severe degradation problems of the materials of construction. While titanium and platinum liners have shown promise for some hazardous military feed streams, costs are high. Although nickel alloys are considered important for severe service, the indication is that they will not survive certain SCWO environments. Nevertheless, there is evidence that judicious feed modification may be employed to mitigate corrosion and reduce fabrication cost. Exposure studies have been accomplished for various alloys over a range of temperatures from 300--600 C. Experiments have been carried out in environments as innocuous as deionized water and as aggressive as highly chlorinated aqueous organic feed streams. Analysis of a number of failed components has provided enlightenment on degradation mechanisms and cracking, pitting and elevated corrosion rates are all observed in these systems. For chlorinated feed streams, both dealloying and cracking have been observed for alloy C-276. Samples exposed to a highly chlorinated organic indicate that the high-nickel alloys behave significantly better at 600 C than stainless steel type 316.

  15. Experimental studies of laser-ablated zirconium carbide plasma plumes: Fuel corrosion diagnostic development

    SciTech Connect

    Wantuck, P.J.; Butt, D.P.; Sappey, A.D.

    1992-01-01

    Understanding the corrosion behavior of nuclear fuel materials, such as refractory carbides, in a high temperature hydrogen environment is critical for several proposed nuclear thermal propulsion (NTP) concepts. Monitoring the fuel corrosion products is important not only for understanding corrosion characteristics, but to assess the performance of an actual, operating nuclear propulsion system as well. In this paper, we describe an experimental study initiated to develop, test, and subsequently utilize non-intrusive, laser-based diagnostics to characterize the gaseous product species which are expected to evolve during the exposure of representative fuel samples to hydrogen. Laser ablation is used to produce high temperature, vapor plumes from solid solution, uranium-free, zirconium carbide (ZrC) forms for probing by other laser diagnostic methods; predominantly laser-induced fluorescence (LIF). We discuss the laser ablation technique, results of plume emission measurements, as well as the use of planar LIF to image both the ZrC plumes and actual NTP fuel corrosion constituents.

  16. Corrosion cracking

    SciTech Connect

    Goel, V.S.

    1986-01-01

    Various papers on corrosion cracking are presented. The topics addressed include: unique case studies on hydrogen embrittlement failures in components used in aeronautical industry; analysis of subcritical cracking in a Ti-5Al-2.5Sn liquid hydrogen control valve; corrosion fatigue and stress corrosion cracking of 7475-T7351 aluminum alloy; effects of salt water environment and loading frequency on crack initiation in 7075-T7651 aluminum alloy and Ti-6Al-4V; stress corrosion cracking of 4340 steel in aircraft ignition starter residues. Also discussed are: stress corrosion cracking of a titanium alloy in a hydrogen-free environment; automation in corrosion fatigue crack growth rate measurements; the breaking load method, a new approach for assessing resistance to growth of early stage stress corrosion cracks; stress corrosion cracking properties of 2090 Al-Li alloy; repair welding of cracked free machining Invar 36; radial bore cracks in rotating disks.

  17. Stress Corrosion Cracking Study of Aluminum Alloys Using Electrochemical Noise Analysis

    NASA Astrophysics Data System (ADS)

    Rathod, R. C.; Sapate, S. G.; Raman, R.; Rathod, W. S.

    2013-12-01

    Stress corrosion cracking studies of aluminum alloys AA2219, AA8090, and AA5456 in heat-treated and non heat-treated condition were carried out using electrochemical noise technique with various applied stresses. Electrochemical noise time series data (corrosion potential vs. time) was obtained for the stressed tensile specimens in 3.5% NaCl aqueous solution at room temperature (27 °C). The values of drop in corrosion potential, total corrosion potential, mean corrosion potential, and hydrogen overpotential were evaluated from corrosion potential versus time series data. The electrochemical noise time series data was further analyzed with rescaled range ( R/ S) analysis proposed by Hurst to obtain the Hurst exponent. According to the results, higher values of the Hurst exponents with increased applied stresses showed more susceptibility to stress corrosion cracking as confirmed in case of alloy AA 2219 and AA8090.

  18. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan

    2004-05-01

    Advanced electric power generation systems use a coal gasifier to convert coal to a gas rich in fuels such as H{sub 2} and CO. The gas stream contains impurities such as H{sub 2}S and HCl, which attack metal components of the coal gas train, causing plant downtime and increasing the cost of power generation. Corrosion-resistant coatings would improve plant availability and decrease maintenance costs, thus allowing the environmentally superior integrated gasification combined cycle plants to be more competitive with standard power-generation technologies. A startup meeting was held at the National Energy Technology Center, Pittsburgh, PA site on July 28, 2003. SRI staff described the technical approach of the project.

  19. Corrosion/95 conference papers

    SciTech Connect

    1995-09-01

    The papers in this conference represent the latest technological advances in corrosion control and prevention. The following subject areas are covered: cathodic protection in natural waters; materials for fossil fuel combustion and conversion systems; modern problems in atmospheric corrosion; innovative ideas for controlling the decaying infrastructure; deposits and their effects on corrosion in industry; volatile high temperature and non aqueous corrosion inhibitors; corrosion of light-weight and precoated metals for automotive application; refining industry corrosion; corrosion in pulp and paper industry; arctic/cold weather corrosion; materials selection for waste incinerators and associated equipment; corrosion measurement technology; environmental cracking of materials; advancing technology in the coating industry; corrosion in gas treating; green inhibition; recent advances in corrosion control of rail equipment; velocity effects and erosion corrosion in oil and gas production; marine corrosion; corrosion of materials in nuclear systems; underground corrosion control; corrosion in potable and industrial water systems in buildings and its impact on environmental compliance; deposit related boiler tube failures; boiler systems monitoring and control; recent developments and experiences in reactive metals; microbiologically influenced corrosion; corrosion and corrosion control for steel reinforced concrete; international symposium on the use of 12 and 13 Cr stainless steels in oil and gas production environments; subsea corrosion /erosion monitoring in production facilities; fiberglass reinforced pipe and tubulars in oilfield service; corrosion control technology in power transmission and distribution; mechanisms and methods of scale and deposit control; closing the loop -- results oriented cooling system monitoring and control; and minimization of aqueous discharge.

  20. Impact of makeup water system performance on PWR steam generator corrosion. Final report

    SciTech Connect

    Bell, M.J.; Pearl, W.L.; Sawochka, S.G.; Smith, L.A.

    1985-06-01

    The objectives of this project were to review makeup system design and performance and assess the possible relation of pressurized water reactor (PWR) steam generator corrosion to makeup water impurity ingress at fresh water sites. Project results indicated that makeup water transport of most ionic impurities can be expected to have a significant impact on secondary cycle chemistry only if condenser inleakage and other sources of impurities are maintained at very low levels. Since makeup water oxygen control techniques at most study plants were not consistent with state-of-the-art technology, oxygen input to the cycle via makeup can be significant. Leakage of colloidal silica and organics through makeup water systems can be expected to control blowdown silica levels and organic levels throughout the cycle at many plants. Attempts to correlate makeup water quality to steam generator corrosion observations were unsuccessful since (1) other impurity sources were significant compared to makeup at most study plants, (2) many variables are involved in the corrosion process, and (3) in the case of IGA, the variables have not been clearly established. However, in some situations makeup water can be a significant source of contaminants suspected to lead to both IGA and denting.

  1. Permeability and corrosion behavior of phenoxy coatings

    SciTech Connect

    Tiburcio, A.C.; Manson, J.A.

    1993-12-31

    The corrosion behavior of a glass-bead-filled phenoxy coating system was studied by correlating permeability and electrochemical measurements with actual corrosion performance. The study emphasized the effects of filler and filler/polymer matrix interactions on corrosion behavior. Water vapor permeability, dissolved oxygen permeability and conductivity measurements were made to determine the rate of transport of the three key ingredients in cathodic delamination and corrosion process (H{sub 2}O, O{sub 2}, and cation). The glass bead filler had a greater effect on both cathodic delamination and corrosion behavior than filler/polymer matrix interaction. Overall, the permeability behavior controlled the delamination and corrosion performance.

  2. Corrosion 99: Proceedings

    SciTech Connect

    1999-11-01

    This conference includes the following; Corrosion in Gas Treating; Advances in Scale and Deposit Control; Uses of Computers for Improved Corrosion Control; Erosion-Corrosion in Steam Generating Systems; Electrochemical Noise Measurements for Corrosion Evaluations; Materials Performance in Fossil Fuel Combustion and Conversion Systems; Corrosion in Super Critical Processes; Cathodic Protection of External Surfaces for Underground and Aboveground Storage Tanks; Microbiologically Influenced Corrosion; Advances in Materials for Oilfield Applications; Refining Industry Corrosion; Green Corrosion/Scale Inhibition Technologies; Managing Corrosion With Plastics; Corrosion Measurement Technology; Marine Corrosion; Improved Understanding and Mitigation of CO{sub 2} Corrosion; Thermal Spray Coatings for Corrosion Protection; Volatile Corrosion Inhibitors; Corrosion Testing in Concrete; Stress Corrosion Cracking: Field Laboratory Correlations; Materials Performance in Incineration and Waste Fuel Combustion Environments; Water Reuse in Industry; Corrosion Control and Prevention of Military and Aerospace Equipment; Corrosion in Nuclear Systems; Latest Developments in Aboveground Storage Tanks Corrosion Control, Monitoring and Evaluation Technology; Internal In-line Inspection of Pipelines and Evaluation of Results; New Developments in Cathodic Protection of Reinforcing Steels in Concrete; Cathodic Protection in Natural Waters; Corrosion in the Pulp and Paper Industry; Advanced Materials for High Temperature Service in Chemical Process Industry; Advances in Cooling Water Treatment; Materials, Fabrication, and Inspection Guidelines for Wet H{sub 2}S Service; Environmental Wear of Nonmetallics in Oilfield Service; and Corrosion and Scale Control in Low Pressure Boiler and Steam Systems in Buildings. Separate abstracts were prepared for most of the papers.

  3. Corrosion 99: Proceedings

    SciTech Connect

    Not Available

    1999-01-01

    This conference includes the following; Corrosion in Gas Treating; Advances in Scale and Deposit Control; Uses of Computers for Improved Corrosion Control; Erosion-Corrosion in Steam Generating Systems; Electrochemical Noise Measurements for Corrosion Evaluations; Materials Performance in Fossil Fuel Combustion and Conversion Systems; Corrosion in Super Critical Processes; Cathodic Protection of External Surfaces for Underground and Aboveground Storage Tanks; Microbiologically Influenced Corrosion; Advances in Materials for Oilfield Applications; Refining Industry Corrosion; Green Corrosion/Scale Inhibition Technologies; Managing Corrosion With Plastics; Corrosion Measurement Technology; Marine Corrosion; Improved Understanding and Mitigation of CO[sub 2] Corrosion; Thermal Spray Coatings for Corrosion Protection; Volatile Corrosion Inhibitors; Corrosion Testing in Concrete; Stress Corrosion Cracking: Field Laboratory Correlations; Materials Performance in Incineration and Waste Fuel Combustion Environments; Water Reuse in Industry; Corrosion Control and Prevention of Military and Aerospace Equipment; Corrosion in Nuclear Systems; Latest Developments in Aboveground Storage Tanks Corrosion Control, Monitoring and Evaluation Technology; Internal In-line Inspection of Pipelines and Evaluation of Results; New Developments in Cathodic Protection of Reinforcing Steels in Concrete; Cathodic Protection in Natural Waters; Corrosion in the Pulp and Paper Industry; Advanced Materials for High Temperature Service in Chemical Process Industry; Advances in Cooling Water Treatment; Materials, Fabrication, and Inspection Guidelines for Wet H[sub 2]S Service; Environmental Wear of Nonmetallics in Oilfield Service; and Corrosion and Scale Control in Low Pressure Boiler and Steam Systems in Buildings. Separate abstracts were prepared for most of the papers.

  4. A Comprehensive Investigation of Copper Pitting Corrosion in a Drinking Water Distribution System

    EPA Science Inventory

    Copper pipe pitting is a complicated corrosion process for which exact causes and solutions are uncertain. This paper presents the findings of a comprehensive investigation of a cold water copper pitting corrosion problem in a drinking water distribution system, including a refi...

  5. Mitigation of copper corrosion and agglomeration in APS process water systems.

    SciTech Connect

    Dortwegt, R.; Putnam, C.; Swetin, E.

    2002-10-10

    Copper corrosion has been observed in process water (PW) systems at the Advanced Photon Source (APS) dating to the early postcommissioning phase of the project. In time, copper corrosion products agglomerated significantly in certain preferred locations. Significant agglomerations (or deposits) can occur in copper cooling passages such as magnet conductors and x-ray absorbers having relatively large length-to-diameter ratios and where heat is removed by water cooling. Such agglomerations also occur at restrictions found in noncopper system components such as valve seats, fixed orifices, pump seal faces, etc. Modifications to the APS process water system that significantly reduce the rate of copper corrosion are discussed. These modifications have not prevented corrosion altogether. Other means used to prevent component clogging and malfunction as a result of current copper corrosion rates are listed.

  6. Physicochemical studies of glucose, gellan gum, and hydroxypropyl cellulose--inhibition of cast iron corrosion.

    PubMed

    Rajeswari, Velayutham; Kesavan, Devarayan; Gopiraman, Mayakrishnan; Viswanathamurthi, Periasamy

    2013-06-01

    Glucose, gellan gum, and hydroxypropyl cellulose were studied against the acid corrosion of cast iron by means of weight loss, potentiodynamic polarization, and AC impedance spectroscopy techniques. The inhibition efficiency was found to increase with increasing concentration of the inhibitors. The effect of immersion time and temperature were also studied. The addition of potassium iodide to the corrosion-inhibition system showed both antagonism and synergism toward inhibition efficiency. Polarization studies revealed the mixed-type inhibiting nature of the carbohydrates. The adsorption of inhibitors on the cast iron surface obeys Langmuir adsorption isotherm model, both in presence and absence of KI. Physical interaction between the inhibitor molecules and the iron surface was suggested by the thermochemical parameters, rather than chemical interaction. PMID:23618271

  7. Acceptance Test Report for Fourth Generation Hanford Corrosion Monitoring System

    SciTech Connect

    NORMAN, E.C.

    2000-10-23

    This Acceptance Test Report (ATR) will document the satisfactory operation of the corrosion probe cabinets destined for installation on tanks 241-AN-102 and 241-AN-107. This ATR will be performed by the manufacturer on each cabinet prior to delivery to the site. The objective of this procedure is to demonstrate and document the acceptance of the corrosion monitoring cabinets to be installed on tanks 241-AN-102 and 241-AN-107. One cabinet will be installed on each tank. Each cabinet will contain corrosion monitoring hardware to be connected to existing corrosion probes already installed in each tank. The test will consist of a continuity test of the cabinet wiring from the end of cable to be connected to corrosion probe, through the appropriate intrinsic safety barriers and out to the 15 pin D-shell connectors to be connected to the corrosion monitoring instrument. Additional testing will be performed using a constant current and voltage source provided by the corrosion monitoring hardware manufacturer to verify proper operation of corrosion monitoring instrumentation (input a known signal and see if the instrumentation records the proper value).

  8. Acceptance test plan for fourth generation Hanford corrosion monitoring system

    SciTech Connect

    NORMAN, E.C.

    2000-07-27

    This Acceptance Test Plan (ATP) will document the satisfactory operation of the corrosion probe cabinets destined for installation on tanks 241-AN-102 and 241-AN-107. This ATP will be performed by the manufacturer on each cabinet prior to delivery to the site. The objective of this procedure is to demonstrate and document the acceptance of the corrosion monitoring cabinets to be installed on tanks 241-AN-102 and 241-AN-107. One cabinet will be installed on each tank. Each cabinet will contain corrosion monitoring hardware to be connected to existing corrosion probes already installed in each tank. The test will consist of a continuity test of the cabinet wiring from the end of cable to be connected to corrosion probe, through the appropriate intrinsic safety barriers and out to the 15 pin D-shell connectors to be connected to the corrosion monitoring instrument. Additional testing will be performed using a constant current and voltage source provided by the corrosion monitoring hardware manufacturer to verify proper operation of corrosion monitoring instrumentation (input a known signal and see if the instrumentation records the proper value).

  9. Corrosion caused by elevator and spider marks on CRA pipe: Comparison of conventional inserts and a new gripping system

    SciTech Connect

    1997-05-01

    Corrosion-resistant alloys (CRA) are used to reduce corrosion damage to casing and tubing strings and prolong the life span of the well pipe. An analysis of various corrosion mechanisms shows that surface integrity is an important factor in corrosion prevention. Surface damage caused by inappropriate handling or conventional slip markings contribute directly to the development and propagation of corrosion. A newly developed gripping system distributes the load equally onto a large number of small peaks, minimizing the indentation of each single peak. The new gripping system does not damage the surface integrity of the pipe, virtually eliminating the corrosion potential.

  10. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-03-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we conducted two exposure tests with coated and uncoated coupons. The first one was aborted after a short period, because of a leak in the pressure regulator of a CO/CO{sub 2}/H{sub 2} gas mixture gas cylinder that was used to prepare the simulated coal gas stream. Nevertheless, this run was very instructive as it showed that during the brief exposure when the concentration of H{sub 2}S increased to 8.6%, even specialty alloys such as HR160 and I800 were badly corroded, yet the sample of a SS405-steel that was coated with Ti/Ta showed no signs of corrosion. After replacing the pressure regulator, a second run was conducted with a fresh set of coated and uncoated samples. The Ti/Ta-coated on to SS405 steel from the earlier runs was also exposed in this test. The run proceeded smoothly, and at the end of test the uncoated steels were badly damaged, some evidence of corrosion was found on coupons of HR160 and I800 alloys and the Cr-coated steels, but again, the Ti/Ta-coated sample appeared unaffected.

  11. Nitric acid measurements in connection with corrosion studies

    NASA Astrophysics Data System (ADS)

    Ferm, Martin; De Santis, Franco; Varotsos, Costas

    Atmospheric nitric acid does not only contribute to acidification and eutrophication but causes also deterioration of many materials. Material belonging to our cultural heritage is irreplaceable and its lifetime can depend on the corrosion rate. Nowadays, only very few long-term measurements of nitric acid concentration in Europe and elsewhere have been published so far. Due to the fact that atmospheric corrosion is a long-term effect, the relevant research does not necessarily require monitoring of nitric acid on a daily basis. Moreover, power supply is often not available at sites where it is of interest to study the corrosion rate of objects belonging to our cultural heritage. Besides, such measurements must not disturb the impression of the objects. In this context, the diffusive sampling technique provides average concentrations over long-term periods at a low cost. In addition, the samplers used are noiseless, comparatively small in size, and thus, their ambient exposure can be made inconspicuously and with discretion. The present paper is focussed on an intensive corrosion study, which was performed at 11 rural and 23 urban sites in Europe and one rural site in Canada during 2002/2003. For the above-mentioned reasons, the diffusive sampler's technique was employed for the nitric acid monitoring, where the diffusive samplers were first tested against the denuder technique and bi-monthly measurements of nitric acid were thus obtained. The bi-monthly concentrations varied from 0.05 to 4.3 μg m -3 and the annual averages from 0.16 to 2.0 μg m -3. The observations collected, depicted a summertime maximum and a wintertime minimum in the nitric acid concentrations, except at the northern rural sites, where a maximum in the winter was observed. Furthermore, the observed nitric acid concentrations in Southern Europe were higher than in Northern Europe. In a few places, close to the sites of urban measurements, rural measurements of nitric acid were also performed

  12. Corrosion study of bare and coated stainless steel

    NASA Technical Reports Server (NTRS)

    Morrison, J. D.

    1972-01-01

    A program was conducted at Kennedy Space Center from February 1968 to February 1971 to evaluate the performance of austenitic stainless steel alloys used in fluid systems lines. For several years, there had been numerous failures of stainless steel hardware caused by pitting and stress corrosion cracking. Several alloys were evaluated for effectiveness of certain sacrificial-type protective coverings in preventing corrosion failures. Samples were tested in specially designed racks placed 91 meters (100 yards) above high-tide line at Cape Kennedy. It is concluded that: (1) unprotected tubing samples showed evidence of pitting initiation after 2 weeks; (2) although some alloys develop larger pits than others, it is probable that the actual pitting rate is independent of alloy type; (3) the deepest pitting occurred in the sheltered part of the samples; and (4) zinc-rich coatings and an aluminum-filled coating have afforded sacrificial protection against pitting for at least 28 months. It is believed that a much longer effective coating life can be expected.

  13. Understanding Corrosion Mechanisms in Oxy-Fired Systems

    SciTech Connect

    Pint, Bruce A; Dryepondt, Sebastien N; Zhang, Ying

    2011-01-01

    Replacing air with oxygen in coal-fired boilers (i.e. oxy-firing) combined with flue gas recirculation is a leading strategy to concentrate CO{sub 2} and assist in carbon capture and sequestration. A significant area of concern is the fireside corrosion with oxy-firing due to the higher CO{sub 2} levels in the combustion gas and potentially higher SO{sub x} and H{sub 2}O levels. In order to investigate this complicated issue, laboratory experiments are being conducted with and without synthetic ash to assess the potential effect of oxy-firing on fireside corrosion rates. The initial results of this project focus on commercial and model Fe-base alloys at 600 C. Without ash, a 50%H{sub 2}O-50%(CO{sub 2}-0.15O{sub 2}) environment was the most aggressive condition, requiring higher Cr contents than 100% H{sub 2}O or Ar-50%CO{sub 2}. With the specimens covered in ash, several gas compositions were examined, including different levels of H{sub 2}O and SO{sub 2} to simulate various oxy-firing strategies. Results also are presented for several laser-clad coating compositions for protecting tubes. An additional task is examining the effect of environment on mechanical properties. Initial work studied Ni-base alloys in steam at 800 C and found little effect of steam on the creep rupture life of alloy 230 but a 35% decrease for alloy 740.

  14. ELECTROCHEMICAL STUDIES ON THE CORROSION OF CARBON STEEL IN OXALIC ACID CLEANING SOLUTIONS

    SciTech Connect

    Wiersma, B; John Mickalonis, J

    2007-10-08

    The Savannah River Site (SRS) will disperse or dissolve precipitated metal oxides as part of radioactive waste tank closure operations. Previously SRS has utilized oxalic acid to accomplish this task. Since the waste tanks are constructed of carbon steel, a significant amount of corrosion may occur. Although the total amount of corrosion may be insignificant for a short contact time, a significant amount of hydrogen may be generated due to the corrosion reaction. Linear polarization resistance and anodic/cathodic polarization tests were performed to investigate the corrosion behavior during the process. The effect of process variables such as temperature, agitation, aeration, sample orientation, light as well as surface finish on the corrosion behavior were evaluated. The results of the tests provided insight into the corrosion mechanism for the iron-oxalic acid system.

  15. The iron powder test for naphthenic acid corrosion studies

    SciTech Connect

    Hau, J.L.; Yepez, O.; Specht, M.I.; Lorenzo, R.

    1999-11-01

    In the course of an ongoing investigation into the phenomenon of naphthenic acid corrosion, a new test method has evolved and is currently being further developed to substitute the total acid number (TAN or neutralization number) as an indicator for naphthenic acid corrosion potential. It can also be used to complement conventional autoclave corrosion tests in high temperature environments, which are based on weight loss of steel coupons. In this new method an oil sample reacts with pure iron powder within an autoclave heated to the testing temperature. The result is based on the amount of dissolved iron found in the oil sample. The oil sample can dissolve an amount of iron for a given time at a given temperature, depending on the naphthenic acid corrosion, since these acids react with iron to produce oil soluble iron naphthenates. This paper describes the method, compares it with conventional crude corrosiveness testing, and proposes it as a new way of measuring naphthenic acid corrosion potential.

  16. Study of MHD Corrosion and Transport of Corrosion Products of Ferritic/Martensitic Steels in the Flowing PbLi and its Application to Fusion Blanket

    NASA Astrophysics Data System (ADS)

    Saeidi, Sheida

    Two important components of a liquid breeder blanket of a fusion power reactor are the liquid breeder/coolant and the steel structure that the liquid is enclosed in. One candidate combination for such components is Lead-Lithium (PbLi) eutectic alloy and advanced Reduced Activation Ferritic/Martensitic (RAFM) steel. The research performed here is aimed at: (1) better understanding of corrosion processes in the system including RAFM steel and flowing PbLi in the presence of a strong magnetic field and (2) prediction of corrosion losses in conditions of a Dual Coolant Lead Lithium (DCLL) blanket, which is at present the key liquid metal blanket concept in the US. To do this, numerical and analytical tools have been developed and then applied to the analysis of corrosion processes. First, efforts were taken to develop a computational suite called TRANSMAG (Transport phenomena in Magnetohydrodynamic Flows) as an analysis tool for corrosion processes in the PbLi/RAFM system, including transport of corrosion products in MHD laminar and turbulent flows. The computational approach in TRANSMAG is based on simultaneous solution of flow, energy and mass transfer equations with or without a magnetic field, assuming mass transfer controlled corrosion and uniform dissolution of iron in the flowing PbLi. Then, the new computational tool was used to solve an inverse mass transfer problem where the saturation concentration of iron in PbLi was reconstructed from the experimental data resulting in the following correlation: CS = e 13.604--12975/T, where T is the temperature of PbLi in K and CS is in wppm. The new correlation for saturation concentration was then used in the analysis of corrosion processes in laminar flows in a rectangular duct in the presence of a strong transverse magnetic field. As shown in this study, the mass loss increases with the magnetic field such that the corrosion rate in the presence of a magnetic field can be a few times higher compared to purely

  17. Study of MHD Corrosion and Transport of Corrosion Products of Ferritic/Martensitic Steels in the Flowing PbLi and its Application to Fusion Blanket

    NASA Astrophysics Data System (ADS)

    Saeidi, Sheida

    Two important components of a liquid breeder blanket of a fusion power reactor are the liquid breeder/coolant and the steel structure that the liquid is enclosed in. One candidate combination for such components is Lead-Lithium (PbLi) eutectic alloy and advanced Reduced Activation Ferritic/Martensitic (RAFM) steel. The research performed here is aimed at: (1) better understanding of corrosion processes in the system including RAFM steel and flowing PbLi in the presence of a strong magnetic field and (2) prediction of corrosion losses in conditions of a Dual Coolant Lead Lithium (DCLL) blanket, which is at present the key liquid metal blanket concept in the US. To do this, numerical and analytical tools have been developed and then applied to the analysis of corrosion processes. First, efforts were taken to develop a computational suite called TRANSMAG (Transport phenomena in Magnetohydrodynamic Flows) as an analysis tool for corrosion processes in the PbLi/RAFM system, including transport of corrosion products in MHD laminar and turbulent flows. The computational approach in TRANSMAG is based on simultaneous solution of flow, energy and mass transfer equations with or without a magnetic field, assuming mass transfer controlled corrosion and uniform dissolution of iron in the flowing PbLi. Then, the new computational tool was used to solve an inverse mass transfer problem where the saturation concentration of iron in PbLi was reconstructed from the experimental data resulting in the following correlation: CS = e 13.604--12975/T, where T is the temperature of PbLi in K and CS is in wppm. The new correlation for saturation concentration was then used in the analysis of corrosion processes in laminar flows in a rectangular duct in the presence of a strong transverse magnetic field. As shown in this study, the mass loss increases with the magnetic field such that the corrosion rate in the presence of a magnetic field can be a few times higher compared to purely

  18. A case study of corrosion control in a Herreshoff multiple-hearth calciner

    SciTech Connect

    Schorr, M.; Mureinik, R.J.

    1985-09-01

    The calcination of magnesium hydroxide to magnesium oxide is performed in a multi-hearth Herreshoff kiln, which consists of a cylindrical shell enclosing refractory hearths. After several years of operation, corrosion on the shell was studied by mapping the residual shell thickness and temperature. Corrosion products were samples and analyzed, and a mechanism proposed to explain the extent and distribution of the corrosion intensity.

  19. Internal Corrosion and Deposition Control

    EPA Science Inventory

    This chapter reviews the current knowledge of the science of corrosion control and control of scaling in drinking water systems. Topics covered include: types of corrosion; physical, microbial and chemical factors influencing corrosion; corrosion of specific materials; direct ...

  20. Diffusion Coatings for Corrosion Resistant Components in Coal Gasification Systems

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Esperanza Alvarez; Kai-Hung Lau; Angel Sanjurjo

    2005-01-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve its resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. During this reporting period we focused on getting a bench-scale test system to expose alloy coupons to simulated gasifier environment. The test facility was designed to allow about 20 specimen coupons to be exposed simultaneously for an extend period to a simulated coal gas stream at temperatures up to 1000 C. The simulated gas stream contained about 26%H{sub 2}, 39%CO, 17%CO{sub 2}, 1.4% H{sub 2}S and balance steam. We successfully ran a 100+h test with coated and uncoated stainless steel coupons. The tested alloys include SS304, SS316, SS405, SS409, SS410, and IN800. The main finding is that Ti/Ta coating provides excellent protection to SS405 under conditions where uncoated austenitic and ferritic stainless steel alloy coupons are badly corroded. Cr coatings also appear to afford some protection against corrosion.

  1. A critical review of expert systems for corrosion prevention and control

    SciTech Connect

    Roberge, P.R.

    1994-12-31

    The serious gap that exists between modern corrosion science and the real world, where a heavy toll is continuously paid to corrosion, is a clear indication that the present knowledge of corrosion mechanisms is not always translated into sound practices. The dichotomy between prevention principles discovered in a laboratory environment and their application on an industrial scale can often be felt at specialized conferences where scientists and operational engineers seem to be speaking different languages. The application of artificial intelligence to perform expert functions has opened new communication channels between various strata of corrosion knowledge holders. This paper reviews the efforts recently made public on the applications of the expert system technology to corrosion prevention and control.

  2. Natural compounds as corrosion inhibitors for highly cycled systems

    SciTech Connect

    Quraishi, M.A.; Farooqi, I.H.; Saini, P.A.

    1999-11-01

    Strict environmental legislations have led to the development of green inhibitors in recent years. In continuation of the authors` research work on development of green inhibitors, they have investigated the aqueous extracts of three plants namely: Azadirachta indica, Punica Granatum and Momordica charantia as corrosion inhibitors for mild steel in 3% NaCl using weight loss and electrochemical methods. All the investigated compounds exhibited excellent corrosion inhibition properties comparable to that of HEDP. Azadirachta showed better scale inhibition effect than HEDP.

  3. Investigation of corrosion experienced in a spray calciner/ceramic melter vitrification system

    SciTech Connect

    Dierks, R.D.; Mellinger, G.B.; Miller, F.A.; Nelson, T.A.; Bjorklund, W.J.

    1980-08-01

    After periodic testing of a large-scale spray calciner/ceramic melter vitrification system over a 2-yr period, sufficient corrosion was noted on various parts of the vitrification system to warrant its disassembly and inspection. A majority of the 316 SS sintered metal filters on the spray calciner were damaged by chemical corrosion and/or high temperature oxidation. Inconel-601 portions of the melter lid were attacked by chlorides and sulfates which volatilized from the molten glass. The refractory blocks, making up the walls of the melter, were attacked by the waste glass. This attack was occurring when operating temperatures were >1200/sup 0/C. The melter floor was protected by a sludge layer and showed no corrosion. Corrosion to the Inconel-690 electrodes was minimal, and no corrosion was noted in the offgas treatment system downstream of the sintered metal filters. It is believed that most of the melter corrosion occurred during one specific operating period when the melter was operated at high temperatures in an attempt to overcome glass foaming behavior. These high temperatures resulted in a significant release of volatile elements from the molten glass, and also created a situation where the glass was very fluid and convective, which increased the corrosion rate of the refractories. Specific corrosion to the calciner components cannot be proven to have occurred during a specific time period, but the mechanisms of attack were all accelerated under the high-temperature conditions that were experienced with the melter. A review of the materials of construction has been made, and it is concluded that with controlled operating conditions and better protection of some materials of construction corrosion of these systems will not cause problems. Other melter systems operating under similar strenuous conditions have shown a service life of 3 yr.

  4. Selected durability studies of geopolymer concrete with respect to carbonation, elevated temperature, and microbial induced corrosion

    NASA Astrophysics Data System (ADS)

    Badar, Mohammad Sufian

    prepared with certain fly ashes exhibited signs of expansion along with cracking and spalling, while GPC prepared with specific class F fly ash showed superior resistance to thermal shock. Microstructural analysis revealed that the resistance of GPC at elevated temperatures was dependent on the type of fly ash used, its particle size distribution, formation of zeolitic phases such as sodalite, analcime and nepheline, and the overall pore structure of the geopolymer concrete. The work indicates that the chemical composition and particle size distribution of the fly ash, type of fly ash (Class C & F) and the geopolymerization process that took place a vital role in the performance of geopolymer concretes in high temperature applications. Microbial Induced Corrosion: Corrosion is a major form of deterioration in concrete structures. According to a report published by the U.S. FHWA 2002, the cost of corrosion in water and wastewater conveyance, and storage and treatment facilities in the U.S. is about $138 billions. A main form of corrosion in wastewater collection systems is Microbial Induced Corrosion (MIC). However, the conditions present in industrial or municipal wastewater pipes, or storage facility are induced by the production of sulfuric acid by biological processes, which cannot be fully mimicked by simple acid corrosion. The present study intends to provide similar conditions inside pipe specimens that mimic a true sewer atmosphere. The experimental setup consisted of three 12" diameter and 30" long concrete pipe specimens, 2 specimens were coated with different formulations of GPC while the third was a control. Both ends of each pipe specimen were sealed to prevent hydrogen sulfide gas from escaping. One pipe was coated with GPC that had a biocide agent entrained. Another pipe specimen was coated with OPC and the 3rd pipe was used as a control and was not coated. Parameters measured can be divided into three groups: general environmental parameters like pH and

  5. Study of development and utilization of a multipurpose atmospheric corrosion sensor

    NASA Technical Reports Server (NTRS)

    Diwan, Ravinder M.; Raman, A.; Bhattacharya, P. K.

    1994-01-01

    There has been a critical need for analyzing various aspects of atmospheric corrosion and for the development of atmospheric corrosion microsensors. The project work has involved the following activities: (1) making of multielectrode corrosion monitors on dielectric substrates; (2) testing them in the laboratory for functional characteristics; (3) preparing a report on the state of the art of atmospheric corrosion sensor development around the world; and (4) corrosion testing of electrochemical changes of sensor specimens and related fog testing. The study included work on the subject of development and utilization of a multipurpose atmospheric corrosion sensor and this report is the annual report on work carried out on this research project. This has included studies on the development of sensors of two designs, stage 1 and stage 2, and with glass and alumina substrate, experimentation and development and characterization of the coating uniformity, aspects of corrosion monitoring, literature search on the corrosion sensors and their development. A state of the art report on atmospheric corrosion sensor development was prepared and submitted.

  6. Effects of microbial redox cycling of iron on cast iron pipe corrosion in drinking water distribution systems.

    PubMed

    Wang, Haibo; Hu, Chun; Zhang, Lili; Li, Xiaoxiao; Zhang, Yu; Yang, Min

    2014-11-15

    Bacterial characteristics in corrosion products and their effect on the formation of dense corrosion scales on cast iron coupons were studied in drinking water, with sterile water acting as a reference. The corrosion process and corrosion scales were characterized by electrochemical and physico-chemical measurements. The results indicated that the corrosion was more rapidly inhibited and iron release was lower due to formation of more dense protective corrosion scales in drinking water than in sterile water. The microbial community and denitrifying functional genes were analyzed by pyrosequencing and quantitative polymerase chain reactions (qPCR), respectively. Principal component analysis (PCA) showed that the bacteria in corrosion products played an important role in the corrosion process in drinking water. Nitrate-reducing bacteria (NRB) Acidovorax and Hydrogenophaga enhanced iron corrosion before 6 days. After 20 days, the dominant bacteria became NRB Dechloromonas (40.08%) with the protective corrosion layer formation. The Dechloromonas exhibited the stronger corrosion inhibition by inducing the redox cycling of iron, to enhance the precipitation of iron oxides and formation of Fe3O4. Subsequently, other minor bacteria appeared in the corrosion scales, including iron-respiring bacteria and Rhizobium which captured iron by the produced siderophores, having a weaker corrosion-inhibition effect. Therefore, the microbially-driven redox cycling of iron with associated microbial capture of iron caused more compact corrosion scales formation and lower iron release. PMID:25150521

  7. DIFFUSION COATINGS FOR CORROSION RESISTANT COMPONENTS IN COAL GASIFICATION SYSTEMS

    SciTech Connect

    Gopala N. Krishnan; Ripudaman Malhotra; Angel Sanjurjo

    2004-05-01

    Heat-exchangers, particle filters, turbines, and other components in integrated coal gasification combined cycle system must withstand the highly sulfiding conditions of the high temperature coal gas over an extended period of time. The performance of components degrades significantly with time unless expensive high alloy materials are used. Deposition of a suitable coating on a low cost alloy may improve is resistance to such sulfidation attack and decrease capital and operating costs. The alloys used in the gasifier service include austenitic and ferritic stainless steels, nickel-chromium-iron alloys, and expensive nickel-cobalt alloys. A review of the literature indicated that the Fe- and Ni-based high-temperature alloys are susceptible to sulfidation attack unless they are fortified with high levels of Cr, Al, and Si. To impart corrosion resistance, these elements need not be in the bulk of the alloy and need only be present at the surface layers. We selected diffusion coatings of Cr and Al, and surface coatings of Si and Ti for the preliminary testing. These coatings will be applied using the fluidized bed chemical vapor deposition technique developed at SRI which is rapid and relatively inexpensive. We have procured coupons of typical alloys used in a gasifier. These coupons will be coated with Cr, Al, Si, and Ti. The samples will be tested in a bench-scale reactor using simulated coal gas compositions. In addition, we will be sending coated samples for insertion in the gas stream of the coal gasifier.

  8. Formation and Release Behavior of Iron Corrosion Products under the Influence of Bacterial Communities in a Simulated Water Distribution System

    EPA Science Inventory

    Understanding the effects of biofilm on the iron corrosion, iron release and associated corrosion by-products is critical for maintaining the water quality and the integrity of drinking water distribution system (DWDS). In this work, iron corrosion experiments under sterilized a...

  9. Corrosion coupon studies at coal liquefaction pilot plants

    SciTech Connect

    Keiser, J.R.; Baylor, V.B.; Howell, M.; Newsome, J.F.

    1983-09-01

    As part of the Fossil Energy Materials Program at Oak Ridge National Laboratory, we have supplied corrosion coupons to coal-liquefaction pilot plants for exposure in selected vessels. These vessels were chosen on the basis of previous corrosion experience, anticipated corrosion behavior (especially important when operating conditions were changed), accessibility, and availability. Alloys exposed were selected to give a series with a corrosion resistance ranging from less than to greater than that thought to be needed for each application. Corrosion rates calculated from weight changes of the exposed coupons provide information useful in selecting materials for coal-liquefaction plants. The results presented are from coupons exposed in the Wilsonville, Alabama, and Fort Lewis, Washington, Solvent Refined Coal pilot plants; the Catlettsburg, Kentucky, H-Coal Pilot Plant; and the Baytown, Texas, Exxon Coal Liquefaction Pilot Plant.

  10. Corrosion and Fretting Corrosion Studies of Medical Grade CoCrMo Alloy in a Clinically Relevant Simulated Body Fluid Environment

    NASA Astrophysics Data System (ADS)

    Ocran, Emmanuel K.; Guenther, Leah E.; Brandt, Jan-M.; Wyss, Urs; Ojo, Olanrewaju A.

    2015-06-01

    In modular hip implants, fretting corrosion at the head/neck and neck/stem interfaces has been identified as a major cause of early revision in hip implants, particularly those with heads larger than 32 mm. It has been found that the type of fluid used to simulate the fretting corrosion of biomedical materials is crucial for the reliability of laboratory tests. Therefore, to properly understand and effectively design against fretting corrosion damage in modular hips, there is the need to replicate the human body environment as closely as possible during in vitro testing. In this work, corrosion and fretting corrosion behavior of CoCrMo in 0.14 M NaCl, phosphate buffered saline, and in a clinically relevant novel simulated body fluid was studied using a variety of electrochemical characterization techniques and tribological experiments. Electrochemical, spectroscopy and tribo-electrochemical techniques employed include Potentiodynamic polarization, Potentiostatic polarization, Electrochemical impedance spectroscopy, X-ray photoelectron spectroscopy, augur electron spectroscopy, inductively coupled plasma mass spectroscopy, and pin-on-disk wear simulation. The presence of phosphate ions in PBS accounted for the higher corrosion rate when compared with 0.14 M NaCl and the clinically relevant novel simulated body fluid. The low corrosion rates and the nature of the protective passive film formed in the clinically relevant simulated body fluid make it suitable for future corrosion and fretting corrosion studies.

  11. Real Time Corrosion Monitoring in Lead and Lead-Bismuth Systems

    SciTech Connect

    James F. Stubbins; Alan Bolind; Ziang Chen

    2010-02-25

    The objective of this research program is to develop a real-time, in situ corrosion monitoring technique for flowing liquid Pb and eutectic PbBi (LBE) systems in a temperature range of 400 to 650 C. These conditions are relevant to future liquid metal cooled fast reactor operating parameters. THis program was aligned with the Gen IV Reactor initiative to develp technologies to support the design and opertion of a Pb or LBE-cooled fast reactor. The ability to monitor corrosion for protection of structural components is a high priority issue for the safe and prolonged operation of advanced liquid metal fast reactor systems. In those systems, protective oxide layers are intentionally formed and maintained to limit corrosion rates during operation. This program developed a real time, in situ corrosion monitoring tecnique using impedance spectroscopy (IS) technology.

  12. Deposition measurement of particulate matter in connection with corrosion studies.

    PubMed

    Ferm, Martin; Watt, John; O'Hanlon, Samantha; De Santis, Franco; Varotsos, Costas

    2006-03-01

    A new passive particle collector (inert surrogate surface) that collects particles from all directions has been developed. It was used to measure particle deposition at 35 test sites as part of a project that examined corrosion of materials in order that variation in particulate material could be used in development of dose-response functions in a modern multi-pollutant environment. The project, MULTI-ASSESS, was funded by the EU to examine the effects of air pollution on cultural heritage. Passive samplers were mounted rain-protected, and both in wind-protected and wind-exposed positions, to match the exposure of the samples for corrosion studies. The particle mass and its chemical content (nitrate, ammonium, sulfate, calcium, sodium, chloride, magnesium and potassium) were analysed. The loss of light reflectance on the surrogate surface was also measured. Very little ammonium and potassium was found, and one or more anions are missing in the ion balance. There were many strong correlations between the analysed species. The mass of analysed water-soluble ions was fairly constant at 24% of the total mass. The particle mass deposited to the samplers in the wind-protected position was about 25% of the particles deposited to an openly exposed sampler. The Cl-/Na+ ratios indicate a reaction between HNO(3) and NaCl. The deposited nitrate flux corresponds to the missing chloride. The Ca2+ deposition equals the SO4(2-) deposition and the anion deficiency. The SO4(2-) deposition most likely originates from SO2 that has reacted with basic calcium-containing particles either before or after they were deposited. The particle depositions at the urban sites were much higher than in nearby rural sites. The deposited mass correlated surprisingly well with the PM(10) concentration, except at sites very close to traffic. PMID:16518649

  13. Corrosion inhibitor evaluation for materials used in closed cooling water systems

    SciTech Connect

    Moccari, A.A.

    1999-09-01

    Electrochemical tests were conducted to evaluate the inhibition effects of a commercial sodium nitrite (NaNO{sub 2})/sodium tolyltriazole (nitrite/TTA)-based corrosion inhibitor added to deionized water at 50 C. General and pitting corrosion of materials commonly used in closed cooling water systems were examined. Tests also were performed in deionized water to which Cl{sup {minus}} had been added. At the tested concentrations, nitrite/TTA was found to be an effective corrosion inhibitor for all of the materials tested in plain deionized water and Cl{sup {minus}}-containing water.

  14. Conditions for testing the corrosion rates of ceramics in coal gasification systems

    SciTech Connect

    Hurley, J.P.; Nowok, J.W.

    1996-08-01

    Coal gasifier operating conditions and gas and ash compositions affect the corrosion rates of ceramics used for construction in three ways: (1) through direct corrosion of the materials, (2) by affecting the concentration and chemical form of the primary corrodents, and (3) by affecting the mass transport rate of the primary corrodents. To perform an accurate corrosion test on a system material, the researcher must include all relevant corrodents and simulate conditions in the gasifier as closely as possible. In this paper, the authors present suggestions for conditions to be used in such corrosion tests. Two main types of corrosion conditions are discussed: those existing in hot-gas cleanup systems where vapor and dry ash may contribute to corrosion and those experienced by high-temperature heat exchangers and refractories where the main corrodent will be coal ash slag. Only the fluidized-bed gasification systems such as the Sierra Pacific Power Company Pinon Pine Power Project system are proposing the use of ceramic filters for particulate cleanup. The gasifier is an air-blown 102-MWe unit employing a Westinghouse{trademark} ceramic particle filter system operating at as high as 1100{degrees}F at 300 psia. Expected gas compositions in the filter will be approximately 25% CO, 15% H{sub 2}, 5% CO{sub 2}, 5% H{sub 2}O, and 50% N{sub 2}. Vapor-phase sodium chloride concentrations are expected to be 10 to 100 times the levels in combustion systems at similar temperatures, but in general the concentrations of the minor primary and secondary corrodents are not well understood. Slag corrosiveness will depend on its composition as well as viscosity. For a laboratory test, the slag must be in a thermodynamically stable form before the beginning of the corrosion test to assure that no inappropriate reactions are allowed to occur. Ideally, the slag would be flowing, and the appropriate atmosphere must be used to assure realistic slag viscosity.

  15. Study of Acidithiobacillus ferrooxidans and enzymatic bio-Fenton process-mediated corrosion of copper-nickel alloy.

    PubMed

    Jadhav, U; Hocheng, H

    2016-10-01

    This study presents the corrosion behavior of the copper-nickel (Cu-Ni) alloy in the presence of Acidithiobacillus ferrooxidans (A. ferrooxidans) and glucose oxidase (GOx) enzyme. In both the cases ferric ions played an important role in weight loss and thereby to carry out the corrosion of the Cu-Ni alloy. A corrosion rate of 0.6 (±0.008), 2.11 (±0.05), 3.69 (±0.26), 0.7 (±0.006) and 0.08 (±0.002) mm/year was obtained in 72 h using 9K medium with ferrous sulfate, A. ferrooxidans culture supernatant, A. ferrooxidans cells, GOx enzyme and hydrogen peroxide (H2O2) solution respectively. The scanning electron microscopy (SEM) micrographs showed that a variable extent of corrosion was caused by 9K medium with ferrous sulfate, GOx and A. ferrooxidans cells. An arithmetic average surface roughness (Ra) of 174.78 nm was observed for the control work-piece using optical profilometer. The change in Ra was observed with the treatment of the Cu-Ni alloy using various systems. The Ra for 9K medium with ferrous sulfate, GOx and A. ferrooxidans cells was 374.54, 607.32 and 799.48 nm, respectively, after 24 h. These results suggest that A. ferrooxidans cells were responsible for more corrosion of the Cu-Ni alloy than other systems used. PMID:26930447

  16. Study on corrosion resistance of high - entropy alloy in medium acid liquid and chemical properties

    NASA Astrophysics Data System (ADS)

    Florea, I.; Buluc, G.; Florea, R. M.; Soare, V.; Carcea, I.

    2015-11-01

    High-entropy alloy is a new alloy which is different from traditional alloys. The high entropy alloys were started in Tsing Hua University of Taiwan since 1995 by Yeh et al. Consisting of a variety of elements, each element occupying a similar compared with other alloy elements to form a high entropy. We could define high entropy alloys as having approximately equal concentrations, made up of a group of 5 to 11 major elements. In general, the content of each element is not more than 35% by weight of the alloy. During the investigation it turned out that this alloy has a high hardness and is also corrosion proof and also strength and good thermal stability. In the experimental area, scientists used different tools, including traditional casting, mechanical alloying, sputtering, splat-quenching to obtain the high entropy alloys with different alloying elements and then to investigate the corresponding microstructures and mechanical, chemical, thermal, and electronic performances. The present study is aimed to investigate the corrosion resistance in a different medium acid and try to put in evidence the mechanical properties. Forasmuch of the wide composition range and the enormous number of alloy systems in high entropy alloys, the mechanical properties of high entropy alloys can vary significantly. In terms of hardness, the most critical factors are: hardness/strength of each composing phase in the alloy, distribution of the composing phases. The corrosion resistance of an high entropy alloy was made in acid liquid such as 10%HNO3-3%HF, 10%H2SO4, 5%HCl and then was investigated, respectively with weight loss experiment. Weight loss test was carried out by put the samples into the acid solution for corrosion. The solution was maintained at a constant room temperature. The liquid formulations used for tests were 3% hydrofluoric acid with 10% nitric acid, 10% sulphuric acid, 5% hydrochloric acid. Weight loss of the samples was measured by electronic scale.

  17. Study on corrosion behaviors of sintered Nd-Fe-B magnets in different environmental conditions

    SciTech Connect

    Li, J. J.; Li, A. H.; Zhu, M. G.; Pan, W.; Li, W.

    2011-04-01

    Nd-Fe-B magnets have outstanding magnetic properties, but their corrosion resistance is poor because the rare-earth-rich phases in them are easily oxidized. In this article, we report an investigation of the corrosion behaviors of sintered Nd-Fe-B magnets with varied compositions in different corrosion conditions. The weight losses of the magnets after corrosion testing were measured after brushing off the corrosion products. The magnetic flux losses of the magnets were measured using a fluxmeter. A scanning electron microscope equipped with an energy dispersive x-ray analysis system was employed to observe the corrosion morphology. It was found that the humid-heat resistance of the magnets was obviously improved by partially substituting Dy for Nd and adding minor Co. The corrosion products and morphologies of Nd-Fe-B magnets for the autoclave test were different from those for the constant humid-heat test. The corrosion rates of the magnets for the former were much slower than for the latter; this is probably because the high-pressure steam led to an oxygen-deficient atmosphere, and the liquid film on the surface of the magnet specimens hindered the diffusion of oxygen into the bulk for the autoclave test.

  18. Preceedings of the International Congress (12th), corrosion control for low-cost reliability, held in Houston, Texas on September 19 -24, 1993. Volume 5a. Corrosion: Specific issues

    SciTech Connect

    Not Available

    1993-09-24

    Partial contents include: (1) The role of corrosion in aging aircraft; (2) Hidden corrosion - needs and requirements; (3) Corrosion control as a necessary treatment; (4) Computer assisted aircraft paint stripping technology; (5) Reducing aircraft corrosion with desiccant dehumidifiers; (6) Corrosion contribution to environmental cracking failures of critical aircraft parts; (7) Designing metallic surface coatings for improved corrosion resistance; (8) Development of chromium based composite coatings; (9) In-situ analysis of corrosion in the crevice of automotive body by A.C. impedance measurement; (10) Designing a reinforced concrete against corrosion in chloride containing environments; (11) Carbonation of flyash-containing concrete electrochemical studies; (12) Evaluation of concrete corrosion inhibitors; (13) Cathodic protection of new steel reinforced concrete structure; (14) Reliability and corrosion testing of electronic components and assemblies; (15) Corrosion study of polymer-on-metal systems modified by processing conditions; (16) How to formulate corrosion knowledge for expert systems; and (17) Corrosion prediction form laboratory tests using artificial neural networks.

  19. SRNL SHELF LIFE STUDIES - SCC STUDIES AT ROOM TEMPERTURE [stress corrosion cracking

    SciTech Connect

    Mickalonis, J.; Duffey, J.

    2014-11-12

    Phase II, Series 2 corrosion testing performed by the Savannah River National Laboratory (SRNL) for the Department of Energy 3013 container has been completed. The corrosion tests are part of an integrated plan conducted jointly by Los Alamos National Laboratory and the Savannah River Site. SRNL was responsible for conducting corrosion studies in small-scale vessels to address the influence of salt composition, water loading, and type of oxide/salt contact on the relative humidity inside a 3013 container and on the resulting corrosion of Type 304L and 316L stainless steel (304L and 316L). This testing was conducted in two phases: Phase I evaluated a broad spectrum of salt compositions and initial water loadings on the salt mixtures exposed to 304L and 316L and the resulting corrosion; Phase II evaluated the corrosion of 304L at specific water loadings and a single salt composition. During Phase I testing at high initial moisture levels (0.35 to 1.24 wt%)a, the roomtemperature corrosion of 304L exposed to a series of plutonium oxide/chloride salt mixtures ranged from superficial staining to pitting and stress corrosion cracking (SCC). 304L teardrop coupons that exhibited SCC were directly exposed to a mixture composed of 98 wt % PuO2, 0.9 wt % NaCl, 0.9 wt % KCl, and 0.2 wt % CaCl2. Cracking was not observed in a 316L teardrop coupon. Pitting was also observed in this environment for both 304L and 316L with depths ranging from 20 to 100 μm. Neither pitting nor SCC was observed in mixtures with a greater chloride salt concentration (5 and 28 wt%). These results demonstrated that for a corrosive solution to form a balance existed between the water loading and the salt chloride concentration. This chloride solution results from the interaction of loaded water with the hydrating CaCl2 salt. In Phase II, Series 1 tests, the SCC results were shown to be reproducible with cracking occurring in as little as 85 days. The approximate 0.5 wt% moisture level was found to

  20. Theoretical study of inhibition efficiencies of some amino acids on corrosion of carbon steel in acidic media: green corrosion inhibitors.

    PubMed

    Dehdab, Maryam; Shahraki, Mehdi; Habibi-Khorassani, Sayyed Mostafa

    2016-01-01

    Inhibition efficiencies of three amino acids [tryptophan (B), tyrosine (c), and serine (A)] have been studied as green corrosion inhibitors on corrosion of carbon steel using density functional theory (DFT) method in gas and aqueous phases. Quantum chemical parameters such as EH OMO (highest occupied molecular orbital energy), E LUMO (lowest unoccupied molecular orbital energy), hardness (η), polarizability ([Formula: see text]), total negative charges on atoms (TNC), molecular volume (MV) and total energy (TE) have been calculated at the B3LYP level of theory with 6-311++G** basis set. Consistent with experimental data, theoretical results showed that the order of inhibition efficiency is tryptophan (B) > tyrosine (C) > serine (A). In order to determine the possible sites of nucleophilic and electrophilic attacks, local reactivity has been evaluated through Fukui indices. PMID:26347374

  1. Corrosion sensor

    DOEpatents

    Glass, Robert S.; Clarke, Jr., Willis L.; Ciarlo, Dino R.

    1994-01-01

    A corrosion sensor array incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis.

  2. Corrosion sensor

    DOEpatents

    Glass, R.S.; Clarke, W.L. Jr.; Ciarlo, D.R.

    1994-04-26

    A corrosion sensor array is described incorporating individual elements for measuring various elements and ions, such as chloride, sulfide, copper, hydrogen (pH), etc. and elements for evaluating the instantaneous corrosion properties of structural materials. The exact combination and number of elements measured or monitored would depend upon the environmental conditions and materials used which are subject to corrosive effects. Such a corrosion monitoring system embedded in or mounted on a structure exposed to the environment would serve as an early warning system for the onset of severe corrosion problems for the structure, thus providing a safety factor as well as economic factors. The sensor array is accessed to an electronics/computational system, which provides a means for data collection and analysis. 7 figures.

  3. Corrosiveness of ground water in the Kirkwood-Cohansey aquifer system of the New Jersey Coastal Plain

    USGS Publications Warehouse

    Barringer, J.L.; Kish, G.R.; Velnich, A.J.

    1993-01-01

    Ground water from the unconfined part of the Kirkwood-Cohansey aquifer system in the New Jersey Coastal Plain typically is corrosive-- that is, it is acidic, soft, and has low concentrations of alkalinity. Corrosive ground water has the potential to leach trace elements and asbestos fibers from plumbing materials used in potable- water systems, thereby causing potentially harmful concentrations of these substances in drinking water. Corrosion indices were calculated from water-quality data for 370 wells in the unconfined Kirkwood-Cohansey aquifer system. Values of the Langelier Saturation Index are predominantly negative, indicating that the water is undersaturated with respect to calcium carbonate, and, therefore, is potentially corrosive. Values of the Aggressive Index, a similar estimator of the corrosiveness of water, range from 3.9 (highly corrosive) to 11.9 (moderately corrosive). The median Aggressive Index value calculated for the 370 wells is 6.0, a value that indicates that the water is highly corrosive. Moderately corrosive ground water is found in some coastal areas. Isolated instances of moderately corrosive water are found in northern Ocean County, and in Burlington, Camden, and Salem Counties. In the vicinity of Ocean County corrosion-index values change little with depth, but in Atlantic, Burlington, and Salem Counties the corrosiveness of ground water generally appears to decrease with depth. Analyses of standing tap water from newly constructed homes in the Coastal Plain show concentrations of lead and other trace elements are significantly higher than those in ambient ground water. The elevated trace-element concentrations are attributed to the corrosion of plumbing materials by ground water. Results of the tap-water analyses substantiate the corrosiveness of Kirkwood-Cohansey ground water, as estimated by corrosion-index values.

  4. Corrosion of 90-10 Cupronickel Alloys in Seawater Systems

    NASA Astrophysics Data System (ADS)

    Frick, J. P.; Scharfstein, L. R.; Parrill, T. M.; Haaland, G.

    1985-03-01

    This paper documents the presence of a detrimental iron based grain boundary phase that develops during extended time at sensitizing temperature. This defect has been responsible for premature failure. Standard electrochemical testing techniques fail to predict accelerated corrosion rates that are due to galvanic coupling within the material.

  5. Erosion-corrosion in carbon dioxide saturated systems in presence of sand, inhibitor, oil, and high concentration of salt

    NASA Astrophysics Data System (ADS)

    Hassani, Shokrollah

    Oil and gas production is usually accompanied by formation water which typically contains high levels of chloride. Some effects of chloride concentration on corrosion are not widely known in the literature, and this can result in misleading conclusions. One goal of this research was to contribute to a better understanding of the effects of chloride concentration in CO2 corrosion. Experimental and theoretical studies conducted in the present work have shown that increasing the NaCl concentration in solution has three important effects on corrosion results. First, standard pH meter readings in high NaCl concentration solutions require corrections. Second, increasing the NaCl concentration decreases the CO2 concentration in solution and therefore contributes to a decrease in the corrosion rate. Third, increasing the NaCl concentration increases the solubility of FeCO3 and therefore reduces the likelihood of forming an iron carbonate scale. High NaCl concentration also decreases the sand erosion rate of the metal slightly by increasing the density and viscosity of the liquid. There are two main contributions of this research. The first contribution is the experimental characterization of inhibited erosion-corrosion behavior of mild steel under CO2-saturated conditions with a high salt concentration. Chemical inhibition is one the most important techniques for controlling erosion-corrosion in offshore mild steel pipelines, tubing and pipe fittings in oil and gas industry. The second contribution is the introduction of a new approach for predicting inhibited erosion-corrosion in mild steel pipes including the effects of flow and environmental conditions, sand production, and an oil phase. Sand erosion can decrease the efficiency of corrosion protection systems including iron-carbonate scale formation and chemical inhibition. The need to be able to predict inhibitor performance under sand production conditions is particularly acute when the wells are deep or off

  6. Corrosion of NiCoCrAlY Coatings and TBC Systems Subjected to Water Vapor and Sodium Sulfate

    NASA Astrophysics Data System (ADS)

    Eriksson, Robert; Yuan, Kang; Li, Xin-Hai; Lin Peng, Ru

    2015-08-01

    Thermal barrier coating (TBC) systems are commonly used in gas turbines for protection against high-temperature degradation. Penetration of the ceramic top coat by corrosive species may cause corrosion damage on the underlying NiCoCrAlY bond coat and cause failure of the TBC system. In the current study, four oxidation/corrosion conditions were tried: (i) lab air, (ii) water vapor, (iii) sodium sulfate deposited on the specimens, and (iv) water vapor + sodium sulfate. The test was done at 750 °C in a cyclic test rig with 48 h cycles. The corrosion damage was studied on NiCoCrAlY-coated specimens, thin APS TBC specimens, and thick APS TBC specimens. Water vapor was found to have very minor influence on the oxidation, while sodium sulfate increased the TGO thickness both for NiCoCrAlY specimens and TBC-coated specimens; the influence of the TBC thickness was found to be very small. Sodium sulfate promoted thicker TGO; more Cr-rich TGO; the formation of Y oxides, and internally, Y sulfides; pore formation in the coating as well as in the substrate; and the formation of a Cr-depleted zone in the substrate.

  7. Pilot-scale cooling tower to evaluate corrosion, scaling, and biofouling control strategies for cooling system makeup water.

    PubMed

    Chien, S H; Hsieh, M K; Li, H; Monnell, J; Dzombak, D; Vidic, R

    2012-02-01

    Pilot-scale cooling towers can be used to evaluate corrosion, scaling, and biofouling control strategies when using particular cooling system makeup water and particular operating conditions. To study the potential for using a number of different impaired waters as makeup water, a pilot-scale system capable of generating 27,000 kJ∕h heat load and maintaining recirculating water flow with a Reynolds number of 1.92 × 10(4) was designed to study these critical processes under conditions that are similar to full-scale systems. The pilot-scale cooling tower was equipped with an automatic makeup water control system, automatic blowdown control system, semi-automatic biocide feeding system, and corrosion, scaling, and biofouling monitoring systems. Observed operational data revealed that the major operating parameters, including temperature change (6.6 °C), cycles of concentration (N = 4.6), water flow velocity (0.66 m∕s), and air mass velocity (3660 kg∕h m(2)), were controlled quite well for an extended period of time (up to 2 months). Overall, the performance of the pilot-scale cooling towers using treated municipal wastewater was shown to be suitable to study critical processes (corrosion, scaling, biofouling) and evaluate cooling water management strategies for makeup waters of complex quality. PMID:22380105

  8. Studies of localized corrosion in welded aluminum alloys by the scanning reference electrode technique

    NASA Technical Reports Server (NTRS)

    Danford, M. D.; Nunes, A. C.

    1995-01-01

    Localized corrosion in welded samples of 2219-T87 Al alloy (2319 filler), 2090 Al-Li alloy (4043 and 2319 fillers), and 2195 Al-Li alloy (4043 and 2319 fillers) has been investigated using the relatively new scanning reference electrode technique. The weld beads are cathodic in all cases, leading to reduced anode/cathode ratios. A reduction in anode/cathode ratio leads to an increase in the corrosion rates of the welded metals, in agreement with results obtained in previous electrochemical and stress corrosion studies involving the overall corrosion rates of welded samples. The cathodic weld beads are bordered on both sides by strong anodic regions, with high propensity for corrosion.

  9. Corrosion studies of A216 grade WCA steel in hydrothermal magnesium-containing brines

    SciTech Connect

    Haberman, J.H.; Frydrych, D.J.

    1988-02-01

    The US Department of Energy's Salt Repository Project (SRP) is investigating the general corrosion resistance of cast mild steel as a candidate material for waste package containers. Evaluation of this material is being performed at the Pacific Northwest Laboratory in environments simulating expected repository conditions. General corrosion studies of mild steel (ASTM A216 grade WCA) in the as-cast and normalized conditions were conducted in hydrothermal halite-saturated (saturated at ambient temperature) brine environments simulating a ''dissolution'' and an ''inclusion'' brine. Corrosion tests were also performed in brines similar to the inclusion brine but containing magnesium concentrations ranging from 1000 to 30,000 ppM to investigate the effect of magnesium on the corrosion behavior. Corrosion rates of the cast mild steel were found to increase with increasing temperature and with increasing magnesium concentration. Some possible mechanisms that explain the observed behavior are presented. 8 refs., 7 figs., 2 tabs.

  10. Polyurethane/polysiloxane ceramer coatings: Corrosion resistant unicoat system for aircraft application

    NASA Astrophysics Data System (ADS)

    Ni, Hai

    New organic/inorganic ceramer coating system was developed using polyurethane as an organic phase and polysiloxane as the inorganic phase. The objective of the study was to develop a unicoat corrosion resistant coating which strongly adheres to aluminum substrates. The pre-ceramic silicon-oxo clusters react with the metal substrate, protecting it from oxidation, whereas the organic composition functions as a binder providing mechanical properties, optical properties, and chemical, wear and fluid resistance. The new ceramer coatings were evaluated as a replacement for chromate based coatings. The alkoxysilane-functionalized coupling agent was prepared from hexamethylene diisocyanate (HDI) isocyanurate and 3-aminopropyltriethoxysilane. The functionalized isocyanurate was characterized by 1H, 13C and 29Si NMR and electrospray ionization-mass spectrometry. An organic/inorganic hybrid coating system was formulated using the alkoxysilane-functionalized isocyanurate and HDI isocyanurate. The coating properties indicated that alkoxysilane-functionalized isocyanurate enhanced adhesion up to 500%. Based on the hybrid polyurea/alkoxysilane system, the polyurea/polysiloxane ceramer coating system was formulated with tetraethyl orthosilicate (TEOS) oligomers. Evaluation of ceramer coatings showed that coating properties were affected by both the concentration of TEOS oligomers and alkoxysilane functionalized isocyanurate. In addition, the para-toluene sulfonic acid was used to catalyze the moisture curing process for the ceramer coating system. The addition of acid catalyst further increased the adhesion. A series of high solids cycloaliphatic polyesters were synthesized to improve the UV-resistance for the organic/inorganic unicoat system. The polyurethane/polysiloxane ceramer coatings were formulated with the addition of the cycloaliphatic polyesters into the polyurea/polysiloxane system. The investigation of the polyurethane ceramer coatings indicated that the film

  11. An experimental feasibility study of pipeline corrosion pit detection using a piezoceramic time reversal mirror

    NASA Astrophysics Data System (ADS)

    Du, Guofeng; Kong, Qingzhao; Wu, Fanghong; Ruan, Jiabiao; Song, Gangbing

    2016-03-01

    Corrosion pits on pipelines lead to the formation of small holes, which cause further pipeline damage and even catastrophic consequences. Since many pipelines are located underground, the detection of corrosion pits on pipelines in real time is still an engineering challenge. In this paper, an experimental feasibility study on pipeline corrosion pit detection using the time reversal technique with a piezoceramic transducer as a time reversal mirror was investigated. A specimen of steel pipeline section was fabricated with an artificially drilled hole, which was to mimic a corrosion pit. By gradually increasing the depth of the hole, the evolution of the corrosion pit on the pipeline was simulated and studied. Two piezoceramic transducers were employed to generate a stress wave to propagate along the pipeline and to detect the propagated stress wave. With both the properties of sensing and actuating functions, a piezoceramic transducer was used as a time reversal mirror, which first detected the propagated stress wave signal and then sent ‘back’ the time-reversed signal as a propagating stress wave. With the inherent auto-focusing property of the time reversal technique, the detected time-reversed stress wave had a distinct focused peak. A corrosion pit on a pipeline, as a structural defect, reduces the energy of the focused signal received by the piezoceramic sensor and the attenuation ratio of the focused signal depends strongly on the degree of corrosion depth. Experimental results show that the amplitudes of the focused signal peak decrease with the increase of corrosion pit depth and we can use the peak amplitude of the focused signal to determine the state of pipeline corrosion. The time reversal based method proposed in this paper shows the potential to quantitatively monitor the damage degree of corrosion pits on pipelines in real time.

  12. Corrosion of iron: A study for radioactive waste canisters

    NASA Astrophysics Data System (ADS)

    Lagha, S. Ben; Crusset, D.; Mabille, I.; Tran, M.; Bernard, M. C.; Sutter, E.

    2007-05-01

    The purpose of this study is to examine the risks of atmospheric corrosion of steel waste canisters following their deep geological disposal in the temperature range from 303 to 363 K. The work was performed using iron samples deposited as thin films on a quartz crystal microbalance (QCM) and disposed in a climatic chamber. The experiments showed that, in the temperature under study (298-363 K), the mass increase due to the formation of oxide/hydroxide rose sharply above 70% RH, as is commonly observed at room temperatures, indicating that the phenomenon remains electrochemical in nature. Ex situ Raman spectrometric analyses indicate the formation of magnetite, maghemite and oxyhydroxides species in the 298-363 K temperature range, and for oxygen contents above 1 vol.%, whereas only Fe3O4 and γ-Fe2O3 are detected at 363 K. In this work, the kinetics of the rust growth is discussed, on the bases of the rate of mass increase and of the composition of the rust, as a function of the climatic parameters and the oxygen content of the atmosphere.

  13. WASTE PACKAGE CORROSION STUDIES USING SMALL MOCKUP EXPERIMENTS

    SciTech Connect

    B.E. Anderson; K.B. Helean; C.R. Bryan; P.V. Brady; R.C. Ewing

    2005-10-19

    The corrosion of spent nuclear fuel and subsequent mobilization of radionuclides is of great concern in a geologic repository, particularly if conditions are oxidizing. Corroding A516 steel may offset these transport processes within the proposed waste packages at the Yucca Mountain Repository (YMR) by retaining radionuclides, creating locally reducing conditions, and reducing porosity. Ferrous iron, Fe{sup 2+}, has been shown to reduce UO{sub 2}{sup 2+} to UO{sub 2(s)} [1], and some ferrous iron-bearing ion-exchange materials adsorb radionuclides and heavy metals [2]. Of particular interest is magnetite, a potential corrosion product that has been shown to remove TcO{sub 4}{sup -} from solution [3]. Furthermore, if Fe{sup 2+} minerals, rather than fully oxidized minerals such as goethite, are produced during corrosion, then locally reducing conditions may be present. High electron availability leads to the reduction and subsequent immobilization of problematic dissolved species such as TcO{sub 4}{sup -}, NpO{sub 2}{sup +}, and UO{sub 2}{sup 2+} and can also inhibit corrosion of spent nuclear fuel. Finally, because the molar volume of iron material increases during corrosion due to oxygen and water incorporation, pore space may be significantly reduced over long time periods. The more water is occluded, the bulkier the corrosion products, and the less porosity is available for water and radionuclide transport. The focus of this paper is on the nature of Yucca Mountain waste package steel corrosion products and their effects on local redox state, radionuclide transport, and porosity.

  14. Corrosion studies in fuel element reprocessing environments containing nitric acid

    SciTech Connect

    Beavers, J A; White, R R; Berry, W E; Griess, J C

    1982-04-01

    Nitric acid is universally used in aqueous fuel element reprocessing plants; however, in the processing scheme being developed by the Consolidated Fuel Reprocessing Program, some of the equipment will be exposed to nitric acid under conditions not previously encountered in fuel element reprocessing plants. A previous report presented corrosion data obtained in hyperazeotropic nitric acid and in concentrated magnesium nitrate solutions used in its preparation. The results presented in this report are concerned with the following: (1) corrosion of titanium in nitric acid; (2) corrosion of nickel-base alloys in a nitric acid-hydrofluoric acid solution; (3) the formation of Cr(VI), which enhances corrosion, in nitric acid solutions; and (4) corrosion of mechanical pipe connectors in nitric acid. The results show that the corrosion rate of titanium increased with the refreshment rate of boiling nitric acid, but the effect diminished rapidly as the temperature decreased. The addition of iodic acid inhibited attack. Also, up to 200 ppM of fluoride in 70% HNO/sub 3/ had no major effect on the corrosion of either titanium or tantalum. In boiling 8 M HNO/sub 3/-0.05 M HF, Inconel 671 was more resistant than Inconel 690, but both alloys experienced end-grain attack. In the case of Inconel 671, heat treatment was very important; annealed and quenched material was much more resistant than furnace-cooled material.The rate of oxidation of Cr(III) to Cr(VI) increased significantly as the nitric acid concentration increased, and certain forms of ruthenium in the solution seemed to accelerate the rate of formation. Mechanical connectors of T-304L stainless steel experienced end-grain attack on the exposed pipe ends, and seal rings of both stainless steel and a titanium alloy (6% Al-4% V) underwent heavy attack in boiling 8 M HNO/sub 3/.

  15. A facility for studying irradiation accelerated corrosion in high temperature water

    NASA Astrophysics Data System (ADS)

    Raiman, Stephen S.; Flick, Alexander; Toader, Ovidiu; Wang, Peng; Samad, Nassim A.; Jiao, Zhijie; Was, Gary S.

    2014-08-01

    A facility for the study of irradiation accelerated corrosion in high temperature water using in situ proton irradiation has been developed and validated. A specially designed beamline and flowing-water corrosion cell added to the 1.7 MV tandem accelerator at the Michigan Ion Beam Laboratory provide the capability to study the simultaneous effects of displacement damage and radiolysis on corrosion. A thin sample serves as both a “window” into the corrosion cell through which the proton beam passes completely, and the sample for assessing irradiation accelerated corrosion. The facility was tested by irradiating stainless steel samples at beam current densities between 0.5 and 10 μA/cm2 in 130 °C and 320 °C deaerated water, and 320 °C water with 3 wppm H2. Increases in the conductivity and dissolved oxygen content of the water varied with the proton beam current, suggesting that proton irradiation was accelerating the corrosion of the sample. Conductivity increases were greatest at 320 °C, while DO increases were highest at 130 °C. The addition of 3 wppm H2 suppressed DO below detectable levels. The facility will enable future studies into the effect of irradiation on corrosion in high temperature water with in situ proton irradiation.

  16. A Review of 25 Years of Corrosion Studies on HLW Container Materials at the CEA

    SciTech Connect

    Helie, Max

    2007-07-01

    The Commissariat a l'Energie Atomique (CEA, French Atomic Energy Commission) has been involved in researches on nuclear waste management for more than 25 years. One of the key issues is the prediction of the long term behavior and aging of the High Level Waste (HLW) containers in order to develop concepts that will ensure the confinement of the activity over extremely long periods of time. Preliminary studies were carried out on two concepts, one of a thin 'corrosion resistant' container made of titanium or nickel base alloy, and the other on a thick 'corrosion allowance' container made or carbon steel. The results of these experiments showed that the 'corrosion resistant' concept led to a high uncertainty on the development and propagation rate of localized forms of corrosion, and the concept of geological disposal in an argillaceous host formation of thick waste containers made of carbon steel was chosen as the reference for further studies. This eventually led to the voting of a law relative to nuclear waste management on June 28 2006, which endorses the geological disposal of corrosion allowance containers as the reference solution, while stating than an effort must be kept on the research on actinides transmutation to reduce the time during which a geological disposal facility has to be proven capable to ensure the confinement of the radioactive waste. Studies are still in progress to better assess the corrosion mechanisms relevant to this situation in order to provide reliable models for the long term prediction of the containers corrosion behavior. (author)

  17. Corrosion studies by use of the thermogravimetric analyzer

    SciTech Connect

    Brinker, G.M.

    1995-11-01

    A series of tests have been performed by use of the thermogravimetric analyzer. Weight gain vs. time graphs have been generated by exposing one inch by two inch by sixty five hundredths of an inch low carbon (1020) steel specimens to a range of relative humidities (65%-90%) and temperatures (50-70{degrees}C). Data collected from these studies will give insight to both the kinetics of oxide formation and the material`s critical relative humidity. It has been observed that two separate rates and mechanisms for oxide formation exist. It is believed that dry oxidation is prevalent at low relative humidities, while aqueos electrochemical corrosion persists at high relative humidities. The relative humidity(s) and temperatures that oxidation formation transforms from one rate and mechanism to the other is of interest. The critical relative humidity is defined as the relative humidity at which oxide formation will become highly accelerated with respect to its normal growth rate. Hence, a better understanding of 1020 steel`s oxide formation kinetics and the alloy`s critical relative humidity will aid in waste package designs for use in conjunction with the proposed nuclear waste containment center at Yucca Mountain.

  18. Electrochemical Studies on Silicate and Bicarbonate Ions for Corrosion Inhibitors

    NASA Astrophysics Data System (ADS)

    Mohorich, Michael E.; Lamb, Joshua; Chandra, Dhanesh; Daemen, Jaak; Rebak, Raul B.

    2010-10-01

    Several types of carbon and high-strength low-alloy (HSLA) steels are being considered for use in the underground reinforcement of the Yucca Mountain Nuclear Waste Repository. In this study, potentiodynamic polarization under reducing conditions was used to determine the corrosion rates (CRs) and passivity behavior of AISI 4340 steel using different combinations of sodium silicate (Na2SiO3) and sodium bicarbonate (NaHCO3), in both pure water (PW) and simulated seawater (SW, 3.5 pct NaCl). These experiments were carried out to examine the potential inhibiting properties of the silicate or bicarbonate ions on the surface of the steel. The addition of sodium silicate to solution reduced the observed CR at room temperature to 19 μm/y at 0.005 M concentration and 7 μm/y at 0.025 M concentration in PW. The addition of sodium bicarbonate increased the CR from 84 μm/y (C = 0.1 M) to 455 μm/y (C = 1 M). These same behaviors were also observed at higher temperatures.

  19. Numerical study: Iron corrosion-resistance in lead-bismuth eutectic coolant by molecular dynamics method

    SciTech Connect

    Arkundato, Artoto; Su'ud, Zaki; Abdullah, Mikrajuddin; Widayani,; Celino, Massimo

    2012-06-06

    In this present work, we report numerical results of iron (cladding) corrosion study in interaction with lead-bismuth eutectic coolant of advanced nuclear reactors. The goal of this work is to study how the oxygen can be used to reduce the corrosion rate of cladding. The molecular dynamics method was applied to simulate corrosion process. By evaluating the diffusion coefficients, RDF functions, MSD curves of the iron and also observed the crystal structure of iron before and after oxygen injection to the coolant then we concluded that a significant and effective reduction can be achieved by issuing about 2% number of oxygen atoms to lead-bismuth eutectic coolant.

  20. Corrosion Engineering.

    ERIC Educational Resources Information Center

    White, Charles V.

    A description is provided for a Corrosion and Corrosion Control course offered in the Continuing Engineering Education Program at the General Motors Institute (GMI). GMI is a small cooperative engineering school of approximately 2,000 students who alternate between six-week periods of academic study and six weeks of related work experience in…

  1. Assessment of corrosion in a sulfur dioxide vapor emission reduction system for a pulp mill

    SciTech Connect

    Dreisig, R.C.; Beavers, J.A.; Caudill, D.L.

    1996-08-01

    This paper reviews efforts to mitigate corrosion with pulp mill vent odorous gases as they are conveyed to a boiler for thermal oxidation. These moisture laden gases emanate from a sulfite batch operated pulp mill and are sent to a neighboring spent sulfite fueled boiler to comply with the 1990 Clean Air Act. It was recognized early during project definition that sulfuric acid dew point corrosion was a major concern with carbon steel (CS) tubular air heaters. Corrosion studies were conducted in the field prior to and after project startup to determine if heat exchange surfaces were at risk of wastage. Various types of measurements were used such as polarization resistance, weight loss coupons, solution resistance, and electrical resistance to monitor corrosion of CS and 316L stainless steel (SS).

  2. Stress corrosion cracking of carbon steel in amine systems

    SciTech Connect

    Richert, J.P.; Bagdasarian, A.J.; Shargay, C.A.

    1988-01-01

    NACE Task Group T-8-14 was formed by Group Committee T-8 on Refining Industry Corrosion to conduct a survey on stress corrosion cracking (SCC) of existing amine units. The main purpose of the survey was to determine the extent of cracking problems in such units and to examine possible correlations between cracked and noncracked locations to establish possible cause(s) for cracking. A total of 294 completed survey forms were received and analyzed. Cracking was reported in monoethanolamine (MEA), diethanolamine, methyldiethanolamine, and diisopropanolamine solutions but was most prevalent in MEA units. Cracking occurs in all types of equipment and piping operating at all common temperatures. Cracking has been reported in all typical refinery streams containing H/sub 2/S, CO/sub 2/, or a combination of the two. The use of corrosion inhibitors, soda ash, caustic, filters, or reclaimers has no indicated effect on cracking tendencies. The survey results confirmed that stress relieving is a highly effective means of preventing amine SCC.

  3. Galvanic corrosion study of container materials using zero resistance ammeter

    SciTech Connect

    Roy, A. K., LLNL

    1997-11-01

    Galvanic corrosion behavior of A 516 steel separately coupled to six different corrosion-resistant alloys was investigated in an acidic brine (pHa2.70) at 30{degree}C 60{degree}C and 80{degree}C using zero resistance ammeter technique. The corrosion-resistant alloys include Alloys 825, G-3, G-30, C-4 and C-22; and Ti Grade-12, which were coupled to A 516 steel at an anode-to- cathode area ratio of one. The galvanic current and galvanic potential were measured as a function of time at all three temperatures. Optical microscopic examination was also performed on all tested specimens to evaluate the extent of surface degradation due to galvanic coupling. The overall results are presented in this paper.

  4. An Innovative Ceramic Corrosion Protection System for Zircaloy Cladding

    SciTech Connect

    Ronald H. Baney, Dr. D. Butt, Dr. P. Demkowicz, Dr. G. Fuchs Department of Materials Science; James S. Tulenko, Department of Nuclear and Radiological Engineering; University of Florida.

    2003-02-19

    Light Water reactor (LWR) fuel performance is currently limited by thermal, chemical and mechanical constraints associated with the design, fabrication, and operation of the fuel in incore operation. Corrosion of the zirconium based (Zircaloy-4) alloy cladding of the fuel is a primary limiting factor. Recent success at the University of Florida in developing thin ceramic films with great adhesive properties for metal substrates offers an innovative breakthrough for eliminating a major weakness of the Zircaloy clad. ?The University of Florida proposes to coat the existing Zircaloy clad tubes with a ceramic coating for corrosion protection. An added bonus of this approach would be the implementation of a boron-containing burnable poison outer layer will also be demonstrated as part of the ceramic coating development. In this proposed effort, emphasis will be on the ceramic coating with only demonstration of feasibility on the burnable outer coating approach. This proposed program i s expected to give a step change (approximately a doubling) in clad lifetime before failure due to corrosion. In the development of ceramic coatings for Zircaloy-4 clad, silicon carbide and zirconium carbide coatings will first be applied to Zircaloy-4 coupons and cladding samples by thermal assisted chemical vapor deposition, plasma assisted chemical vapor deposition or by laser ablation deposition. All of these processes are in use at the University of Florida and have shown great potential. The questions of adhesion and thermal expansion mismatch of the ceramic coating to the Zircaloy substrate will be addressed. Several solutions to these conditions will be examined, if needed. These solutions include the use of a zirconium oxide compliant layer, employment of a laser roughened surface and the use of a gradient composition interlayer. These solutions have already been shown to be effective for other high modulus coatings on metal substrates. Mechanical properties and adhesion of the

  5. Laboratory Evaluation of an Electrochemical Noise System for Detection of Localized and General Corrosion of Natural Gas Transmission Pipelines

    SciTech Connect

    Bullard, S.J.; Covino, B.S., Jr.; Russell, J.H.; Holcomb, G.R.; Cramer, S.D.; Ziomek-Moroz, M.; Eden, D.

    2003-03-16

    Gas transmission pipelines are susceptible to both internal (gas side) and external (soil side) corrosion attack. Internal corrosion is caused by the presence of salt laden moisture, CO{sub 2}, H{sub 2}S, and perhaps O{sub 2} in the natural gas. Internal corrosion usually manifests itself as general corrosion. However, the presence of chlorides in entrained water also can lead to pitting corrosion damage. The electrochemical noise technique can differentiate general from localized corrosion and provide estimates of corrosion rates without external perturbation of the corroding system. It is increasingly being applied to field and industrial installations for in situ corrosion monitoring. It has been used here to determine its suitability for monitoring internal and external corrosion damage on gas transmission pipelines. Corrosion measurements were made in three types of environments: (1) aqueous solutions typical of those found within gas pipelines in equilibrium with th e corrosive components of natural gas; (2) biologically-active soils typical of wetlands; and (3) a simulated, unpressurized, internal gas/liquid gas pipeline environment. Multiple sensor designs were evaluated in the simulated pipe environment. Gravimetric measurements were conducted in parallel with the electrochemical noise measurements to validate the results.

  6. A multi-mode sensing system for corrosion detection using piezoelectric wafer active sensors

    NASA Astrophysics Data System (ADS)

    Yu, Lingyu; Giurgiutiu, Victor; Pollock, Patrick

    2008-03-01

    As an emerging technology for in-situ damage detection and nondestructive evaluation, structural health monitoring with active sensors (active SHM) plays as a promising candidate for the pipeline inspection and diagnosis. Piezoelectric wafer active sensor (PWAS), as an active sensing device, can be permanently attached to the structure to interrogate it at will and can operate in propagating wave mode or electromechanical impedance mode. Its small size and low cost (about $10 each) make itself a potential and unique technology for in-situ SHM application. The objective of the research in this paper is to develop a permanently installed in-situ "multi-mode" sensing system for the corrosion monitoring and prediction of critical pipeline systems. Such a system is used during in-service period, recording and monitoring the changes of the pipelines over time, such as corrosion, wall thickness, etc. Having the real-time data available, maintenance strategies based on these data can then be developed to ensure a safe and less expensive operation of the pipeline systems. After a detailed review of PWAS SHM methods, including ultrasonic, impedance, and thickness measurement, we introduce the concept of PWAS-based multi-mode sensing approach for corrosion detection in pipelines. Particularly, we investigate the potential for using PWAS waves for in thickness mode experimentally. Finally, experiments are conducted to verify the corrosion detection ability of the PWAS network in both metallic plate and pipe in a laboratory setting. Results show successful corrosion localization in both tests.

  7. Uranium speciation in glass corrosion layers: An XAFS study

    SciTech Connect

    Biwer, B.M.; Soderholm, L.; Greegor, R.B.; Lytle, F.W.

    1997-12-31

    Uranium L{sub 3} X-ray absorption data were obtained from two borosilicate glasses, which are considered as models for radioactive wasteforms, both before and after leaching. Surface sensitivity to uranium speciation was attained by a novel application of simultaneous fluorescence and electron-yield detection. Changes in speciation are clearly discernible, from U(VI) in the bulk to (UO{sub 2}){sup 2+}-uranyl in the corrosion layer. The uranium concentrations within the corrosion layer also show variations with leaching times that can be determined from the data.

  8. A Theoretical Study of Carbohydrates as Corrosion Inhibitors of Iron

    NASA Astrophysics Data System (ADS)

    Khalil, Salim M.; Ali-Shattle, Elbashir E.; Ali, Nozha M.

    2013-09-01

    The inhibitive effect of fructose, glucose, lactose, maltose, and sucrose against the iron corrosion is investigated using density functional theory at the B3LYP/6-31 G level (d) to search the relation between the molecular structure and corrosion inhibition. The electronic properties such as the energy of the highest occupied molecular orbital (HOMO), the energy of lowest unoccupied orbital (LUMO), the energy gap (LUMO-HOMO), quantum chemical parameters such as hardness, softness, the fraction of the electron transferred, and the electrophilicity index are reported. The inhibition efficiency of the investigated carbohydrates follows the trend: maltose

  9. A potentiostatic study of the corrosion behavior of anodized and nonanodized aluminum alloy.

    PubMed

    White, K C; Svare, C W; Taylor, T D

    1985-06-01

    The clinical implication of this study is that some improvement in the corrosion resistance of denture bases made with aluminum alloy D-214 may be obtained by anodization. However, since this study does not exactly duplicate an oral environment or take into consideration the variation in oral environments, it cannot be assumed that the additional corrosion resistance would be discernible in a particular patient. PMID:3859652

  10. Electrochemical, Polarization, and Crevice Corrosion Testing of Nitinol 60, A Supplement to the ECLSS Sustaining Materials Compatibility Study

    NASA Technical Reports Server (NTRS)

    Lee, R. E.

    2016-01-01

    In earlier trials, electrochemical test results were presented for six noble metals evaluated in test solutions representative of waste liquids processed in the Environmental Control and Life Support System (ECLSS) aboard the International Space Station (ISS). Subsequently, a seventh metal, Nitinol 60, was added for evaluation and subjected to the same test routines, data analysis, and theoretical methodologies. The previous six test metals included three titanium grades, (commercially pure, 6Al-4V alloy and 6Al-4V low interstitial alloy), two nickel-chromium alloys (Inconel(RegisteredTrademark) 625 and Hastelloy(RegisteredTrademark) C276), and one high-tier stainless steel (Cronidur(RegisteredTrademark) 30). The three titanium alloys gave the best results of all the metals, indicating superior corrosive nobility and galvanic protection properties. For this current effort, the results have clearly shown that Nitinol 60 is almost as noble as titanium, being very corrosion-resistant and galvanically compatible with the other six metals electrochemically and during long-term exposure. is also quite noble as it is very corrosion resistant and galvanically compatible with the other six metals from both an electrochemical perspective and long-term crevice corrosion scenario. This was clearly demonstrated utilizing the same techniques for linear, Tafel and cyclic polarization, and galvanic coupling of the metal candidate as was done for the previous study. The high nobility and low corrosion susceptibility for Nitinol 60 appear to be intermediate to the nickel/chromium alloys and the titanium metals with indications that are more reflective of the titanium metals in terms of general corrosion and pitting behavior.